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Sample records for abrasive jet micromachining

  1. Abrasive jet micro-machining of polymeric materials

    NASA Astrophysics Data System (ADS)

    Hailu, Getu

    In the abrasive jet micro-machining (AJM) process, a jet of small particles is directed through an erosion resistant mask opening so that micro-sized features (i.e., micro-channels, holes, etc.) can be machined for the fabrication of micro-devices such as micro-fluidic and micro-electro-mechanical-systems (MEMS). Polymeric materials and elastomers have found applications in a wide variety of micro-devices. This thesis investigates the AJM of such materials, addressing the major challenges that must be overcome in order for the process to gain wider acceptance in industry. The thesis first presents a novel cryogenically assisted abrasive jet micro-machining (CAJM) technique that enables the micro-machining of elastomers such as polydimethylsiloxane (PDMS) that cannot be machined at room temperature. It was found that the erosion rate during CAJM is greatly increased, and the degree of particle embedment greatly decreased, compared to room temperature experiments. A finite element (FE) analysis was used to investigate the relationships between erosion, the heat transfer of the cooling jet and the resulting target temperature during the CAJM of channels in PDMS. The analysis illustrated the asymmetric nature of the cooling with much more cooling occurring towards the trailing edge of the jet. It was found that the predicted shape of the evolving machined surface profiles was improved significantly when a FE model was used to account for thermal distortion occurring during the CAJM process. An unwanted consequence of the AJM of polymeric materials was found to be particle embedding. Criteria leading to the embedding of spherical and angular particles in such materials were identified and modelled using rigid plastic analyses. It was found that the likelihood of embedding was proportional to the static coefficient of friction between the particle and the target for angular particles, and the depth of penetration for spherical particles. Scanning electron microscopy with

  2. Abrasive jet micro-machining of planar areas and transitional slopes

    NASA Astrophysics Data System (ADS)

    Ghobeity, A.; Spelt, J. K.; Papini, M.

    2008-05-01

    Analytical and computer models are presented to predict the evolution of planar areas and transitional slopes micromachined in glass using abrasive jet micro-machining. The energy distributions across a rectangular and a round nozzle were found to be non-uniform and therefore unsuitable to machine flat surfaces in a single pass. Consequently, a simple model was developed to guide the computer-controlled machining of an approximately flat surface, by the use of multiple passes arranged in such a manner that the summation of their energy distributions gave a uniform energy flux to the surface. Planar areas were machined in glass, and there was good agreement between the model predictions and experimentally measured surface profiles. Masked planar areas were also machined, and it was found that particle scattering by the mask edge (Ghobeity, Krajac, Burzynski, Papini and Spelt 2008 Wear 264 185-98) caused the sidewalls of the planar area to be very shallow, on the order of only a few degrees. A novel method is presented to increase the slope at the edges of such masked planar areas. Although the methods are demonstrated through the micro-machining of flat, planar areas, they are equally applicable to the production of inclined planar areas and arbitrarily curved surfaces.

  3. A cellular-automata and particle-tracking simulation of abrasive jet micromachining of polymethyl-methacrylate

    NASA Astrophysics Data System (ADS)

    Ciampini, D.; Papini, M.

    2011-08-01

    A cellular automaton simulation which is able to predict the geometry of micro-features etched into ductile erosive targets, as a result of abrasive jet micromachining (AJM), is presented. Similar to a previous simulation for the AJM of brittle erosive targets, the movement of individual erodent particles is tracked in a simulated environment, including their collisions with, and ricochet from, the mask and target substrate modeled as cellular-automatons. A new cell erosion algorithm is presented in order to allow the previous simulation to be applied to the AJM of ductile materials. A previously published empirical erosion rule, which related the erosion rate of ductile substrates caused by a jet, was also proven to be applicable, to a good approximation, to single particle impacts. With this new cell erosion algorithm, the predictions of the model compared well with measurements of the surface evolution of unmasked channels, masked micro-holes and micro-channels machined in polymethyl-methacrylate. The results also highlight the importance of modeling the effect of particle size on the prediction of the size and shape of features fabricated in ductile erosive materials using AJM.

  4. A cellular automata and particle-tracking simulation of abrasive jet micromachining that accounts for particle spatial hindering and second strikes

    NASA Astrophysics Data System (ADS)

    Ciampini, D.; Papini, M.

    2010-04-01

    A cellular automaton simulation for the prediction of the size and shape of masked features resulting from the abrasive jet micro-machining (AJM) of brittle targets was presented. The trajectories of individual erosive particles were tracked in the simulation, allowing for multiple particle to surface and particle to mask collisions. The target substrate and mask were both modelled as cellular automatons, and the substrate eroded due to individual particle impacts. The simulation allowed the prediction of complex phenomena such as mask under-etch, mask ricochet, spatial hindering and second-strike effects, which cannot be readily modelled using analytical techniques. The predictions of the simulation were compared with measurements of unmasked micro-holes and micro-channels in borosilicate glass, with the abrasive nozzle both perpendicular and oblique to the target surface, with very good agreement. The simulation was able to predict the surface evolution, including its curvature, more accurately than previous models. The results highlight the importance of modelling the effect of particle size distribution and second strikes in the prediction of the size and shape of features fabricated using AJM.

  5. The Effects of Dilute Polymer Solutions on the Shape, Size, and Roughness of Abrasive Slurry Jet Micromachined Channels and Holes in Brittle and Ductile Materials

    NASA Astrophysics Data System (ADS)

    Kowsari, Kavin

    The present study investigated the effect of dilute polymer solutions on the size, shape, and roughness of channels and holes, machined in metal and glass using a novel abrasive slurry-jet micro-machining (ASJM) apparatus. The apparatus consisted of a slurry pump and a pulsation damper connected to an open reservoir tank to generate a 140-micron turbulent jet containing 1 wt% 10-micron alumina particles. With the addition of 50 wppm of 8-M (million) molecular weight polyethylene oxide (PEO), the widths of the channels and diameters of holes machined in glass decreased by an average amount of 25%. These changes were accompanied by approximately a 20% decrease in depth and more V-shaped profiles compared with the U-shape of the reference channels and holes machined without additives. The present results demonstrate that a small amount of a high-molecular-weight polymer can significantly decrease the size of machined channels and holes for a given jet diameter.

  6. Micromachined chemical jet dispenser

    SciTech Connect

    Swierkowski, S.; Ciarlo, D.

    1996-05-13

    Goal is to develop a multi-channel micromachined chemical fluid jet dispenser that is applicable to prototype tests with biological samples that demonstrate its utility for molecular biology experiments. Objective is to demonstrate a new device capable of ultrasonically ejecting droplets from 10-200 {mu}m diameter capillaries that are arranged in an array that is linear or focused. The device is based on several common fabrication procedures used in MEMS (micro electro mechanical systems) technology: piezoelectric actuators, silicon, etc.

  7. Micromachined chemical jet dispenser

    DOEpatents

    Swierkowski, S.P.

    1999-03-02

    A dispenser is disclosed for chemical fluid samples that need to be precisely ejected in size, location, and time. The dispenser is a micro-electro-mechanical systems (MEMS) device fabricated in a bonded silicon wafer and a substrate, such as glass or silicon, using integrated circuit-like fabrication technology which is amenable to mass production. The dispensing is actuated by ultrasonic transducers that efficiently produce a pressure wave in capillaries that contain the chemicals. The 10-200 {micro}m diameter capillaries can be arranged to focus in one spot or may be arranged in a larger dense linear array (ca. 200 capillaries). The dispenser is analogous to some ink jet print heads for computer printers but the fluid is not heated, thus not damaging certain samples. Major applications are in biological sample handling and in analytical chemical procedures such as environmental sample analysis, medical lab analysis, or molecular biology chemistry experiments. 4 figs.

  8. Micromachined chemical jet dispenser

    DOEpatents

    Swierkowski, Steve P.

    1999-03-02

    A dispenser for chemical fluid samples that need to be precisely ejected in size, location, and time. The dispenser is a micro-electro-mechanical systems (MEMS) device fabricated in a bonded silicon wafer and a substrate, such as glass or silicon, using integrated circuit-like fabrication technology which is amenable to mass production. The dispensing is actuated by ultrasonic transducers that efficiently produce a pressure wave in capillaries that contain the chemicals. The 10-200 .mu.m diameter capillaries can be arranged to focus in one spot or may be arranged in a larger dense linear array (.about.200 capillaries). The dispenser is analogous to some ink jet print heads for computer printers but the fluid is not heated, thus not damaging certain samples. Major applications are in biological sample handling and in analytical chemical procedures such as environmental sample analysis, medical lab analysis, or molecular biology chemistry experiments.

  9. Bendable Extension For Abrasive-Jet Cleaning

    NASA Technical Reports Server (NTRS)

    Mayer, Walter

    1989-01-01

    Hard-to-reach places cleaned more easily. Extension for abrasive-jet apparatus bent to provide controlled abrasive cleaning of walls in deep cavities or other hard-to-reach places. Designed for controlled removal of penetrant inspection dyes from inside castings, extension tube also used for such general grit-blasting work as removal of scratches.

  10. Mass flow rate measurement in abrasive jets using acoustic emission

    NASA Astrophysics Data System (ADS)

    Ivantsiv, V.; Spelt, J. K.; Papini, M.

    2009-09-01

    The repeatability of abrasive jet machining operations is presently limited by fluctuations in the mass flow rate due to powder compaction, stratification and humidity effects. It was found that the abrasive mass flow rate for a typical abrasive jet micromachining setup could be determined by using data from the acoustic emission of the abrasive jet impacting a flat plate. Two methods for extracting the mass flow rate from the acoustic emission were developed and compared. In the first method, the number of particle impacts per unit time was determined by a direct count of peaks in the acoustic emission signal. The second method utilizes the power spectrum density of the acoustic emission in a specific frequency range. Both measures were found to correlate strongly with the mass flow rate measured by weighing samples of blasted powder for controlled time periods. It was found that the peak count method permits measurement of the average frequency of the impacts and the mass flow rate, but can only be applied to flow rates in which the impact frequency is approximately one order of magnitude less than the frequency of the target plate ringing. The power spectrum density method of signal processing is applicable to relatively fine powders and to flow rates at which the average impact frequency is of the same order of magnitude as that of the ringing due to the impact. The acoustic emission technique can be used to monitor particle flow variations over a wide range of time periods and provides a straightforward and accurate means of process control.

  11. Mechanisms of microhole formation on glasses by an abrasive slurry jet

    SciTech Connect

    Wang, J.; Nguyen, T.; Pang, K. L.

    2009-02-15

    Abrasive jet micromachining is considered as a promising precision processing technology for brittle materials such as silicon substrates and glasses that are increasingly used in various applications. In this paper, the mechanisms of microhole formation on brittle glasses by an abrasive slurry jet are studied based on the viscous flow and erosion theories. It is shown that the hole cross section is characterized by a ''W'' shape and can be classified into three zones caused, respectively, by jet direct impact, viscous flow, and turbulent flow induced erosion. An analysis of the surface morphology shows that ductile-mode erosion is dominant. The effect of process parameters on material removal is studied which shows that increasing the pressure and erosion time increases the hole depth, but has little effect on the hole diameter.

  12. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    NASA Astrophysics Data System (ADS)

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    2014-08-01

    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  13. Machining human dentin by abrasive water jet drilling.

    PubMed

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin. PMID:24642975

  14. Fatigue Testing of Abrasive Water Jet Cut Titanium

    SciTech Connect

    Hovanski, Yuri; Dahl, Michael E.; Williford, Ralph E.

    2009-06-08

    Battelle Memorial Institute as part of its U.S. Department of Energy (USDOE) Contract No. DE-AC05-76RL01830 to operate the Pacific Northwest National Laboratory (PNNL) provides technology assistance to qualifying small businesses in association with a Technology Assistance Program (TAP). Qualifying companies are eligible to receive a set quantity of labor associated with specific technical assistance. Having applied for a TAP agreement to assist with fatigue characterization of Abrasive Water Jet (AWJ) cut titanium specimens, the OMAX Corporation was awarded TAP agreement 09-02. This program was specified to cover dynamic testing and analysis of fatigue specimens cut from titanium alloy Ti-6%Al-4%V via AWJ technologies. In association with the TAP agreement, a best effort agreement was made to characterize fatigue specimens based on test conditions supplied by OMAX.

  15. Dressing of diamond grinding wheels by abrasive water jet for freeform optical surface grinding

    NASA Astrophysics Data System (ADS)

    Wang, Wei; Yao, Peng; Li, Chengwu; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Liu, Zengwen

    2014-08-01

    During the ultra-precision grinding of a large aperture mirror made of RB-SiC, the grinding wheel becomes dull rapidly, which will lead to an increase of grinding force and a decrease of grinding ratio. In this paper, diamond grinding sticks were dressed with micro SiC abrasive water jet and water jet. Through single factorial experiments, the influence of jet pressure on the dressing performance was investigated. To analyze and evaluate the effect of dressing quantitatively, the 3D roughness and the wheel topography were measured and compared with laser scanning confocal microscope before and after dressing. The experimental results show that the abrasive grains are well protruded from binder and the distribution of the abrasive grains becomes uniform after dressing by abrasive water jet when the dressing parameters are properly selected. The dressing performance of abrasive water jet is much better than water jet. For dressing ultra-fine grit size wheels, the abrasive size of the jet should be smaller than the wheel grit size to achieve a better result. The jet pressure is an obvious influence factor of the surface topography.

  16. Hydro- abrasive jet machining modeling for computer control and optimization

    NASA Astrophysics Data System (ADS)

    Groppetti, R.; Jovane, F.

    1993-06-01

    Use of hydro-abrasive jet machining (HAJM) for machining a wide variety of materials—metals, poly-mers, ceramics, fiber-reinforced composites, metal-matrix composites, and bonded or hybridized mate-rials—primarily for two- and three-dimensional cutting and also for drilling, turning, milling, and deburring, has been reported. However, the potential of this innovative process has not been explored fully. This article discusses process control, integration, and optimization of HAJM to establish a plat-form for the implementation of real-time adaptive control constraint (ACC), adaptive control optimiza-tion (ACO), and CAD/CAM integration. It presents the approach followed and the main results obtained during the development, implementation, automation, and integration of a HAJM cell and its computer-ized controller. After a critical analysis of the process variables and models reported in the literature to identify process variables and to define a process model suitable for HAJM real-time control and optimi-zation, to correlate process variables and parameters with machining results, and to avoid expensive and time-consuming experiments for determination of the optimal machining conditions, a process predic-tion and optimization model was identified and implemented. Then, the configuration of the HAJM cell, architecture, and multiprogramming operation of the controller in terms of monitoring, control, process result prediction, and process condition optimization were analyzed. This prediction and optimization model for selection of optimal machining conditions using multi-objective programming was analyzed. Based on the definition of an economy function and a productivity function, with suitable constraints relevant to required machining quality, required kerfing depth, and available resources, the model was applied to test cases based on experimental results.

  17. Numerical Simulation Study of Influence of Nozzle Entrance Diameter on Jet Performance of Pre-mixed Abrasive Water Jet

    NASA Astrophysics Data System (ADS)

    Guan, Jinfa; Deng, Songsheng; Jiao, Guangwei; Chen, Ming; Hua, Weixing

    Physical model of cone-cylinder nozzle was established. Based on the CFD software of FLUENT, the flow field about abrasive water jet in cone-cylinder nozzle was simulated by use of standard k-ɛ turbulent model, Lagrange Discrete Phase Model and SIMPLE algorithm. The simulation results show that axial velocity of abrasive particle is always smaller than axial velocity of abrasive particle and increases gradually with the increase of axial distance. Axial static pressure of water decreases gradually with the increase of axial distance. Axial velocity of abrasive particle at the exit of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. And axial static pressure of water at the entrance of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. 8mm is selected as an optimal nozzle entrance diameter.

  18. A review on nozzle wear in abrasive water jet machining application

    NASA Astrophysics Data System (ADS)

    Syazwani, H.; Mebrahitom, G.; Azmir, A.

    2016-02-01

    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  19. The Laser MicroJet (LMJ): a multi-solution technology for high quality micro-machining

    NASA Astrophysics Data System (ADS)

    Mai, Tuan Anh; Richerzhagen, Bernold; Snowdon, Paul C.; Wood, David; Maropoulos, Paul G.

    2007-02-01

    The field of laser micromachining is highly diverse. There are many different types of lasers available in the market. Due to their differences in irradiating wavelength, output power and pulse characteristic they can be selected for different applications depending on material and feature size [1]. The main issues by using these lasers are heat damages, contamination and low ablation rates. This report examines on the application of the Laser MicroJet(R) (LMJ), a unique combination of a laser beam with a hair-thin water jet as a universal tool for micro-machining of MEMS substrates, as well as ferrous and non-ferrous materials. The materials include gallium arsenide (GaAs) & silicon wafers, steel, tantalum and alumina ceramic. A Nd:YAG laser operating at 1064 nm (infra red) and frequency doubled 532 nm (green) were employed for the micro-machining of these materials.

  20. Testing of Alternative Abrasives for Water-Jet Cutting at C Tank Farm

    SciTech Connect

    Krogstad, Eirik J.

    2013-08-01

    Legacy waste from defense-related activities at the Hanford Site has predominantly been stored in underground tanks, some of which have leaked; others may be at risk to do so. The U.S. Department of Energy’s goal is to empty the tanks and transform their contents into more stable waste forms. To do so requires breaking up, and creating a slurry from, solid wastes in the bottoms of the tanks. A technology developed for this purpose is the Mobile Arm Retrieval System. This system is being used at some of the older single shell tanks at C tank farm. As originally planned, access ports for the Mobile Arm Retrieval System were to be cut using a high- pressure water-jet cutter. However, water alone was found to be insufficient to allow effective cutting of the steel-reinforced tank lids, especially when cutting the steel reinforcing bar (“rebar”). The abrasive added in cutting the hole in Tank C-107 was garnet, a complex natural aluminosilicate. The hardness of garnet (Mohs hardness ranging from H 6.5 to 7.5) exceeds that of solids currently in the tanks, and was regarded to be a threat to Hanford Waste Treatment and Immobilization Plant systems. Olivine, an iron-magnesium silicate that is nearly as hard as garnet (H 6.5 to 7), has been proposed as an alternative to garnet. Pacific Northwest National Laboratory proposed to test pyrite (FeS2), whose hardness is slightly less (H 6 to 6.5) for 1) cutting effectiveness, and 2) propensity to dissolve (or disintegrate by chemical reaction) in chemical conditions similar to those of tank waste solutions. Cutting experiments were conducted using an air abrader system and a National Institute of Standards and Technology Standard Reference Material (SRM 1767 Low Alloy Steel), which was used as a surrogate for rebar. The cutting efficacy of pyrite was compared with that of garnet and olivine in identical size fractions. Garnet was found to be most effective in removing steel from the target; olivine and pyrite were less

  1. Air Abrasion

    MedlinePlus

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...

  2. Optimization of micropipette fabrication by laser micromachining for application in an ultrafine atmospheric pressure plasma jet using response surface methodology

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Liu, Jingquan; Yang, Bin; Chen, Xiang; Wang, Xiaolin; Yang, Chunsheng

    2016-06-01

    The optimization of the laser micromachining process for special tapered micropipettes was investigated using response surface methodology. Three process parameters for the CO2 laser-based micropipette puller (P-2000, Sutter Instrument) were chosen as variables, namely heat, velocity and pull. The targeted length L TVS of the tapered variant section with a tip diameter of 10 μm was taken as a response. The optimum process parameters with L TVS of 7.3 mm were determined by analyzing the response surface three-dimension surface plots. The central composite design was selected to optimize the process variables, and the experimental data were fitted into a reduced cubic polynomial model. The high R 2 value (99.66%) and low coefficient of variation (0.73%) indicated the statistical significance of the model and good precision for the experiment. The optimization result showed that the best parameters were with the heat, velocity and pull values of 850, 53 and 170, respectively. The result was verified by a CO2 laser-based micropipette puller three times with length L TVS at 7.26 mm, 7.35 mm and 7.36 mm with the same optimized parameters. Then, the application to the ultrafine atmospheric pressure He/O2 plasma jets was carried out and micro-hole etching of the parylene-C film was realized with length L TVS at 6.29 mm, 7.35 mm and 8.02 mm. The results showed that the micro-plasma jet with an L TVS of 7.35 mm had the minimum applied voltage of 12.7 kV and the minimum micro-etching diameter of 45 μm with the deepest etching depth of 2.8 μm.

  3. Laser micromachining in microelectronic industry by water-jet-guided laser

    NASA Astrophysics Data System (ADS)

    Sibailly, Ochelio; Wagner, Frank; Richerzhagen, Bernold

    2004-07-01

    The water jet guided laser technology (laser Microjet«) has been developed since 10 years now and is used for several applications in the semiconductor industry. In this unique laser cutting technique, a thin stable water jet is used as a waveguide for a high-power Nd:YAG laser, that may be frequency doubled or tripled. This presentation gives an overview of the semiconductor machining applications of this technique and relates the different applications to alternative techniques and the different functions of the water jet. The water jet cools the sample when the laser is not emitting, it expels the melt very efficiently, and it avoids that the few generated particles can attach to the wafer surface. The strengths of Laser Microjet« machining are free shape cutting and cutting of thin wafers. In free shape cutting the system leads to much better results in terms of fracture strength and process simplicity than the classical laser cutting methods. In thin wafer cutting astonishing cutting speeds are obtained at very good cut quality (200 mm/s in 50 micron thick wafers). Due to the free shape cutting possibilities drilling and slotting with aspect ratios of up to 5 is also possible resulting in the same edge quality as standard cutting.

  4. The Research into the Quality of Rock Surfaces Obtained by Abrasive Water Jet Cutting

    NASA Astrophysics Data System (ADS)

    Młynarczuk, Mariusz; Skiba, Marta; Sitek, Libor; Hlaváček, Petr; Kožušníková, Alena

    2014-12-01

    In recent years, water jet cutting technology has been being used more and more often, in various domains of human activity. Its numerous applications include cutting different materials - among them, rock materials. The present paper discusses the results of the research that aimed at determining - in a quantitative manner - the way in which the water jet cutting parameters (such as the traverse speed of the head, and the distance between the high-pressure inlet of the water jet and the cut material) influence the quality of the processed surface. Additionally, the impact of these parameters on the surface of various materials was investigated. The materials used were three granites differing with respect to the size of grains. In the course of the research, the standard parameters defined by the ISO norms were analyzed. It was also proposed that variograms be used to analyze the quality of the cut surface. Technologia cięcia strumieniem wodnym staje się w ostatnich latach coraz intensywniej wykorzystywana w różnych dziedzinach działalności człowieka. Jest ona wykorzystywana do obróbki różnorodnych materiałów, również materiałów skalnych. W ramach badań analizowano trzy granity różniące się m.in. wielkościami ziarn, które były przecinane przy różnych prędkościach przesuwu głowicy z wlotem strumienia wodnego. Analizowano standardowe parametry zdefiniowane w normach ISO jak również zaproponowano wykorzystanie wariogramów do analizy jakości wyciętej powierzchni. W pracy opisano w sposób ilościowy zmiany jakości powierzchni skał ciętych strumieniem wodnym ze ścierniwem w zależności od prędkości przesuwu głowicy, jak również w zależności od odległości przecinanego fragmentu powierzchni od wlotu strumienia wodnego do materiału. Wyniki uzyskane w pomiarach wskazują też na wpływ wielkości uziarnienia skały na jakość otrzymanej powierzchni. Jest to szczególnie widoczne dla najmniej optymalnych parametrów ci

  5. Micromachined spinneret

    DOEpatents

    Okandan, Murat; Galambos, Paul

    2007-11-06

    A micromachined spinneret is disclosed which has one or more orifices through which a fiber-forming material can be extruded to form a fiber. Each orifice is surrounded by a concentric annular orifice which allows the fiber to be temporarily or permanently coated with a co-extrudable material. The micromachined spinneret can be formed by a combination of surface and bulk micromachining.

  6. Abrasive swivel assembly and method

    DOEpatents

    Hashish, Mohamed; Marvin, Mark

    1990-01-01

    An abrasive swivel assembly for providing a rotating, particle-laden fluid stream and, ultimately, a rotating particle-laden fluid jet is disclosed herein. This assembly includes a tubular arrangement for providing a particle-free stream of fluid, a swivel assembly for rotating a section of the tubular arrangement, and a tubular end section for introducing solid particles into the particle-free fluid stream at a point along the rotating tubular section, whereby to produce a particle-laden fluid stream. This last-mentioned stream can then be used in combination with a cooperating nozzle arrangement for providing a rotating particle-laden fluid jet. In an actual working embodiment, the fluid stream is of sufficiently high pressure so that the abrasive jet can be used as a cutting jet.

  7. Abrasive swivel assembly and method

    DOEpatents

    Hashish, Mohamed; Marvin, Mark

    1989-01-01

    An abrasive swivel assembly for providing a rotating, particle-laden fluid stream and, ultimately, a rotating particle-laden fluid jet is disclosed herein. This assembly includes a tubular arrangement for providing a particle-free stream of fluid, means for rotating a section of the tubular arrangement, and means for introducing solid particles into the particle-free fluid stream at a point along the rotating tubular section, whereby to produce a particle-laden fluid stream. This last-mentioned stream can then be used in combination with a cooperating nozzle arrangement for providing a rotating particle-laden fluid jet. In an actual working embodiment, the fluid stream is of sufficiently high pressure so that the abrasive jet can be used as a cutting jet.

  8. Micromachined mirrors

    NASA Astrophysics Data System (ADS)

    Conant, Robert Alan

    This dissertation discusses the fundamental limits of scanning mirror design, focusing on the limitations due to the interaction between mechanical properties (mirror flatness and dynamic deformation), and optical properties (beam divergence and optical resolution). The performance criteria for both resonant-scanning mirrors and steady-state, beam-positioning mirrors are related to the mirror geometries, desired optical resolution, material properties, and mechanical resonant frequencies. The optical resolution of the scanning mirror is linearly dependent on the mirror length, so longer mirrors should provide higher-resolution scanners. However, when undergoing an angular acceleration mirrors exhibit dynamic deformation, which is shown to be proportional to the fifth power of the length. Two different implementations of MEMS scanning mirrors are presented: polysilicon surface-micromachined mirrors and a new design we call the Staggered Torsional Electrostatic Combdrive (STEC) micromirror. The surface-micromachined mirrors are shown to be capable of reliable operation, but they have significant performance limitations caused by the limited thickness obtainable with the LPCVD-polysilicon structures. Calculations show that surface-micromachined mirrors of thickness 1.5 mum and diameter 550 mum are only capable of scanning +/-10 degrees at 251 Hz while retaining diffraction-limited optical performance. The STEC micromirrors, designed to overcome the limitations of the surface-micromachined mirrors, are capable of much higher-speed scanning (up to 61 kHz) without performance-limiting dynamic deformation of the mirror surface. The STEC micromirror fabrication process is extended to create Tensile Optical Surface (TOS) micromirrors---mirrors with thick silicon rib support structures and thin membranes that provide the reflective surface. An application of scanning mirrors is presented: a raster-scanning video display. This demonstration uses two surface-micromachined

  9. Silicon Micromachining

    NASA Astrophysics Data System (ADS)

    Elwenspoek, Miko; Jansen, Henri V.

    2004-08-01

    This comprehensive book provides an overview of the key techniques used in the fabrication of micron-scale structures in silicon. Recent advances in these techniques have made it possible to create a new generation of microsystem devices, such as microsensors, accelerometers, micropumps, and miniature robots. The authors underpin the discussion of each technique with a brief review of the fundamental physical and chemical principles involved. They pay particular attention to methods such as isotropic and anisotropic wet chemical etching, wafer bonding, reactive ion etching, and surface micromachining. There is a special section on bulk micromachining, and the authors also discuss release mechanisms for movable microstructures. The book is a blend of detailed experimental and theoretical material, and will be of great interest to graduate students and researchers in electrical engineering and materials science whose work involves the study of micro-electromechanical systems (MEMS).

  10. Optical Micromachining

    NASA Technical Reports Server (NTRS)

    1998-01-01

    Under an SBIR (Small Business Innovative Research) with Marshall Space Flight Center, Potomac Photonics, Inc., constructed and demonstrated a unique tool that fills a need in the area of diffractive and refractive micro-optics. It is an integrated computer-aided design and computer-aided micro-machining workstation that will extend the benefits of diffractive and micro-optic technology to optical designers. Applications of diffractive optics include sensors and monitoring equipment, analytical instruments, and fiber optic distribution and communication. The company has been making diffractive elements with the system as a commercial service for the last year.

  11. High power excimer laser micromachining

    NASA Astrophysics Data System (ADS)

    Herbst, Ludolf; Paetzel, Rainer

    2006-02-01

    Today's excimer lasers are well-established UV laser sources for a wide variety of micromachining applications. The excimer's high pulse energy and average power at short UV wavelengths make them ideal for ablation of various materials, e. g., polyimide, PMMA, copper, and diamond. Excimer micromachining technology, driven by the ever-shrinking feature sizes of micro-mechanical and micro-electronic devices, is used for making semiconductor packaging microvias, ink jet nozzle arrays, and medical devices. High-power excimer laser systems are capable of processing large areas with resolution down to several microns without using wet chemical processes. For instance, drilling precise tapered holes and reel-to-reel manufacturing of disposable sensors have proven to be very cost-effective manufacturing techniques for volume production. Specifically, the new industrial excimer laser-the LAMBDA SX 315C-easily meets the high demands of cost-effective production. The stabilized output power of 315 watts at 300 Hz (308 nm) and its outstanding long-term stability make this laser ideal for high-duty-cycle, high-throughput micromachining. In this paper, high-power excimer laser technology, products, applications, and beam delivery systems will be discussed.

  12. Gage for micromachining system

    DOEpatents

    Miller, Donald M.

    1979-02-27

    A gage for measuring the contour of the surface of an element of a micromachining tool system and of a work piece machined by the micromachining tool system. The gage comprises a glass plate containing two electrical contacts and supporting a steel ball resting against the contacts. As the element or workpiece is moved against the steel ball, the very slight contact pressure causes an extremely small movement of the steel ball which breaks the electrical circuit between the two contacts. The contour information is supplied to a dedicated computer controlling the micromachining tool so that the computer knows the contour of the element and the work piece to an accuracy of .+-. 25 nm. The micromachining tool system with X- and omega-axes is used to machine spherical, aspherical, and irregular surfaces with a maximum contour error of 100 nanometers (nm) and surface waviness of no more than 0.8 nm RMS.

  13. Micromachined Silicon Waveguides

    NASA Technical Reports Server (NTRS)

    Mcgrath, William R.; Tai, Yu-Chong; Yap, Markus; Walker, Christopher K.

    1994-01-01

    Components that handle millimeter and submillimeter wavelengths fabricated conveniently. Micromachining rectangular waveguide involves standard steps of masking, etching, and deposition of metal on silicon. Parts made assembled into half-waveguide and finally into full waveguide. Silicon-micromachining approach enables simultaneous fabrication of several versions of waveguide, with variations in critical parameter, on single wafer of silicon. Performances of versions compared and optimized more quickly and at lower cost than is possible if different versions are fabricated sequentially, by conventional machining techniques.

  14. Micro-machining.

    PubMed

    Brinksmeier, Ekkard; Preuss, Werner

    2012-08-28

    Manipulating bulk material at the atomic level is considered to be the domain of physics, chemistry and nanotechnology. However, precision engineering, especially micro-machining, has become a powerful tool for controlling the surface properties and sub-surface integrity of the optical, electronic and mechanical functional parts in a regime where continuum mechanics is left behind and the quantum nature of matter comes into play. The surprising subtlety of micro-machining results from the extraordinary precision of tools, machines and controls expanding into the nanometre range-a hundred times more precise than the wavelength of light. In this paper, we will outline the development of precision engineering, highlight modern achievements of ultra-precision machining and discuss the necessity of a deeper physical understanding of micro-machining. PMID:22802498

  15. Micro-machined resonator

    DOEpatents

    Godshall, N.A.; Koehler, D.R.; Liang, A.Y.; Smith, B.K.

    1993-03-30

    A micro-machined resonator, typically quartz, with upper and lower micro-machinable support members, or covers, having etched wells which may be lined with conductive electrode material, between the support members is a quartz resonator having an energy trapping quartz mesa capacitively coupled to the electrode through a diaphragm; the quartz resonator is supported by either micro-machined cantilever springs or by thin layers extending over the surfaces of the support. If the diaphragm is rigid, clock applications are available, and if the diaphragm is resilient, then transducer applications can be achieved. Either the thin support layers or the conductive electrode material can be integral with the diaphragm. In any event, the covers are bonded to form a hermetic seal and the interior volume may be filled with a gas or may be evacuated. In addition, one or both of the covers may include oscillator and interface circuitry for the resonator.

  16. Micro-machined resonator

    DOEpatents

    Godshall, Ned A.; Koehler, Dale R.; Liang, Alan Y.; Smith, Bradley K.

    1993-01-01

    A micro-machined resonator, typically quartz, with upper and lower micro-machinable support members, or covers, having etched wells which may be lined with conductive electrode material, between the support members is a quartz resonator having an energy trapping quartz mesa capacitively coupled to the electrode through a diaphragm; the quartz resonator is supported by either micro-machined cantilever springs or by thin layers extending over the surfaces of the support. If the diaphragm is rigid, clock applications are available, and if the diaphragm is resilient, then transducer applications can be achieved. Either the thin support layers or the conductive electrode material can be integral with the diaphragm. In any event, the covers are bonded to form a hermetic seal and the interior volume may be filled with a gas or may be evacuated. In addition, one or both of the covers may include oscillator and interface circuitry for the resonator.

  17. Micromachined electrical cauterizer

    DOEpatents

    Lee, A.P.; Krulevitch, P.A.; Northrup, M.A.

    1999-08-31

    A micromachined electrical cauterizer is disclosed. Microstructures are combined with microelectrodes for highly localized electro cauterization. Using boron etch stops and surface micromachining, microneedles with very smooth surfaces are made. Micromachining also allows for precision placement of electrodes by photolithography with micron sized gaps to allow for concentrated electric fields. A microcauterizer is fabricated by bulk etching silicon to form knife edges, then parallelly placed microelectrodes with gaps as small as 5 {mu}m are patterned and aligned adjacent the knife edges to provide homeostasis while cutting tissue. While most of the microelectrode lines are electrically insulated from the atmosphere by depositing and patterning silicon dioxide on the electric feedthrough portions, a window is opened in the silicon dioxide to expose the parallel microelectrode portion. This helps reduce power loss and assist in focusing the power locally for more efficient and safer procedures. 7 figs.

  18. Micromachined electrical cauterizer

    DOEpatents

    Lee, Abraham P.; Krulevitch, Peter A.; Northrup, M. Allen

    1999-01-01

    A micromachined electrical cauterizer. Microstructures are combined with microelectrodes for highly localized electro cauterization. Using boron etch stops and surface micromachining, microneedles with very smooth surfaces are made. Micromachining also allows for precision placement of electrodes by photolithography with micron sized gaps to allow for concentrated electric fields. A microcauterizer is fabricated by bulk etching silicon to form knife edges, then parallelly placed microelectrodes with gaps as small as 5 .mu.m are patterned and aligned adjacent the knife edges to provide homeostasis while cutting tissue. While most of the microelectrode lines are electrically insulated from the atmosphere by depositing and patterning silicon dioxide on the electric feedthrough portions, a window is opened in the silicon dioxide to expose the parallel microelectrode portion. This helps reduce power loss and assist in focusing the power locally for more efficient and safer procedures.

  19. Micromachined electrostatic vertical actuator

    DOEpatents

    Lee, Abraham P.; Sommargren, Gary E.; McConaghy, Charles F.; Krulevitch, Peter A.

    1999-10-19

    A micromachined vertical actuator utilizing a levitational force, such as in electrostatic comb drives, provides vertical actuation that is relatively linear in actuation for control, and can be readily combined with parallel plate capacitive position sensing for position control. The micromachined electrostatic vertical actuator provides accurate movement in the sub-micron to micron ranges which is desirable in the phase modulation instrument, such as optical phase shifting. For example, compact, inexpensive, and position controllable micromirrors utilizing an electrostatic vertical actuator can replace the large, expensive, and difficult-to-maintain piezoelectric actuators. A thirty pound piezoelectric actuator with corner cube reflectors, as utilized in a phase shifting diffraction interferometer can be replaced with a micromirror and a lens. For any very precise and small amplitudes of motion` micromachined electrostatic actuation may be used because it is the most compact in size, with low power consumption and has more straightforward sensing and control options.

  20. Improved Micromachined Transducers

    NASA Technical Reports Server (NTRS)

    Hartley, Frank T.; Wise, James H.

    1994-01-01

    Sensor systems of proposed type incorporate micromachined silicon-based structures as electrostatic force and displacement actuators and micromachined quantum-mechanical-tunneling electrodes as one form of displacement transducers, along with electronic circuits providing multiple electrical stimuli to displacement electrodes for measurement, calibration, monitoring of sensor status, and adjustment. Concept applicable to accelerometers, seismometers, geophones, magnetometers, pressure gauges, and other sensors in which phenomena of interest measured in terms of forces on, and/or displacements of, structural components. Provides completely remote measurement, control, health monitoring, treatment, and like, using telemetry commands.

  1. Valve for abrasive material

    DOEpatents

    Gardner, Harold S.

    1982-01-01

    A ball valve assembly for controlling the flow of abrasive particulates including an enlarged section at the bore inlet and an enlarged section at the bore outlet. A refractory ceramic annular deflector is positioned in each of the enlarged sections, substantially extending the useful life of the valve.

  2. Tool wear studies in fabrication of microchannels in ultrasonic micromachining.

    PubMed

    Cheema, Manjot S; Dvivedi, Akshay; Sharma, Apurbba K

    2015-03-01

    Form accuracy of a machined component is one of the performance indicators of a machining process. Ultrasonic micromachining is one such process in which the form accuracy of the micromachined component significantly depends upon the form stability of tool. Unlike macromachining, a very small amount of tool wear in micromachining could lead to considerable changes in the form accuracy of the machined component. Appropriate selection of tool material is essential to overcome this problem. The present study discusses the effect of tool material, abrasive size and step feed in fabrication of microchannels by ultrasonic machining on borosilicate glass. Development of microchannels using ultrasonic micromachining were rarely reported. It was observed that tungsten carbide tool provided a better form accuracy in comparison to the microchannel machined by stainless steel tool. The tool wear mechanism in both materials is proposed by considering scanning electron micrographs of the tool as evidence. A one factor at a time approach was used to study the effect of various process parameters. PMID:25465965

  3. Micromachined double resonator

    NASA Technical Reports Server (NTRS)

    Gutierrez, Roman (Inventor); Tang, Tony K. (Inventor); Shcheglov, Kirill (Inventor)

    2002-01-01

    A micromachined resonator mountable to an external support structure has a proof mass coupled to a base structure by a first spring structure, the base structure having a plurality of electrodes, and a second spring structure coupling the base structure to the external support structure.

  4. Micromachined peristaltic pumps

    NASA Technical Reports Server (NTRS)

    Hartley, Frank T. (Inventor)

    1999-01-01

    Micromachined pumps including a channel formed between a first membrane and a substrate or between first and second flexible membranes. A series of electrically conductive strips is applied to a surface of the substrate or one of the membranes. Application of a sequential voltage to the series of strips causes a region of closure to progress down the channel to achieve a pumping action.

  5. Micromachined Artificial Haircell

    NASA Technical Reports Server (NTRS)

    Liu, Chang (Inventor); Engel, Jonathan (Inventor); Chen, Nannan (Inventor); Chen, Jack (Inventor)

    2010-01-01

    A micromachined artificial sensor comprises a support coupled to and movable with respect to a substrate. A polymer, high-aspect ratio cilia-like structure is disposed on and extends out-of-plane from the support. A strain detector is disposed with respect to the support to detect movement of the support.

  6. Review of scratch test studies of abrasion mechanisms

    SciTech Connect

    Kosel, T.H.

    1986-01-01

    The use of scratch tests to simulate the material removal mechanisms which occur during abrasion is reviewed. Although useful studies of the effect of the rake angle on material removal have been carried out using diamond tools, closer simulation of the mechanisms of material removal can be obtained using actual irregular individual abrasive particles as scratch tools. Previous studies are reviewed in which scratch tests have been performed with both conventional scratch test instruments and a specially designed system used for )ital in situ) scratch tests in the scanning electron microscope (SEM). Multiple-pass scratch tests over the same scratch path have been shown to create surface features and wear debris particles which are very similar to those produced by low-stress abrasion. Alumina (Al/sub 2/O/sub 3/) particles have been shown to produce continuous micromachining chips from the hard, brittle carbide phase of Stellite alloys, establishing direct cutting as the important mechanism of material removal for this type of abrasive. An )ital in situ) study of material removal from white cast irons by quartz particles has provided conclusive evidence that carbide removal does not occur by direct cutting but rather always involves microfracture. Previously unpublished work which has compared scratch tests with crushed quartz and alumina particles is included. Also described is a new scratch test system which controls the depth of cut rather than the scratch load in order to simulate high-stress abrasion, in which abrasive particles are constrained to a fixed depth of cut. Preliminary new results show substantially different carbide fracture behavior under fixed-depth conditions. 8 figs., 20 refs.

  7. Abrasion resistant heat pipe

    DOEpatents

    Ernst, Donald M.

    1984-10-23

    A specially constructed heat pipe for use in fluidized bed combustors. Two distinct coatings are spray coated onto a heat pipe casing constructed of low thermal expansion metal, each coating serving a different purpose. The first coating forms aluminum oxide to prevent hydrogen permeation into the heat pipe casing, and the second coating contains stabilized zirconium oxide to provide abrasion resistance while not substantially affecting the heat transfer characteristics of the system.

  8. Abrasion resistant heat pipe

    DOEpatents

    Ernst, D.M.

    1984-10-23

    A specially constructed heat pipe is described for use in fluidized bed combustors. Two distinct coatings are spray coated onto a heat pipe casing constructed of low thermal expansion metal, each coating serving a different purpose. The first coating forms aluminum oxide to prevent hydrogen permeation into the heat pipe casing, and the second coating contains stabilized zirconium oxide to provide abrasion resistance while not substantially affecting the heat transfer characteristics of the system.

  9. Wafer scale micromachine assembly method

    DOEpatents

    Christenson, Todd R.

    2001-01-01

    A method for fusing together, using diffusion bonding, micromachine subassemblies which are separately fabricated is described. A first and second micromachine subassembly are fabricated on a first and second substrate, respectively. The substrates are positioned so that the upper surfaces of the two micromachine subassemblies face each other and are aligned so that the desired assembly results from their fusion. The upper surfaces are then brought into contact, and the assembly is subjected to conditions suited to the desired diffusion bonding.

  10. Predicting abrasive wear with coupled Lagrangian methods

    NASA Astrophysics Data System (ADS)

    Beck, Florian; Eberhard, Peter

    2015-05-01

    In this paper, a mesh-less approach for the simulation of a fluid with particle loading and the prediction of abrasive wear is presented. We are using the smoothed particle hydrodynamics (SPH) method for modeling the fluid and the discrete element method (DEM) for the solid particles, which represent the loading of the fluid. These Lagrangian methods are used to describe heavily sloshing fluids with their free surfaces as well as the interface between the fluid and the solid particles accurately. A Reynolds-averaged Navier-Stokes equations model is applied for handling turbulences. We are predicting abrasive wear on the boundary geometry with two different wear models taking cutting and deformation mechanisms into account. The boundary geometry is discretized with special DEM particles. In doing so, it is possible to use the same particle type for both the calculation of the boundary conditions for the SPH method as well as the DEM and for predicting the abrasive wear. After a brief introduction to the SPH method and the DEM, the handling of the boundary and the coupling of the fluid and the solid particles are discussed. Then, the applied wear models are presented and the simulation scenarios are described. The first numerical experiment is the simulation of a fluid with loading which is sloshing inside a tank. The second numerical experiment is the simulation of the impact of a free jet with loading to a simplified pelton bucket. We are especially investigating the wear patterns inside the tank and the bucket.

  11. Micromachined peristaltic pump

    NASA Technical Reports Server (NTRS)

    Hartley, Frank T. (Inventor)

    1998-01-01

    A micromachined pump including a channel formed in a semiconductor substrate by conventional processes such as chemical etching. A number of insulating barriers are established in the substrate parallel to one another and transverse to the channel. The barriers separate a series of electrically conductive strips. An overlying flexible conductive membrane is applied over the channel and conductive strips with an insulating layer separating the conductive strips from the conductive membrane. Application of a sequential voltage to the series of strips pulls the membrane into the channel portion of each successive strip to achieve a pumping action. A particularly desirable arrangement employs a micromachined push-pull dual channel cavity employing two substrates with a single membrane sandwiched between them.

  12. Micromachined silicon seismic transducers

    SciTech Connect

    Barron, C.C.; Fleming, J.G.; Sniegowski, J.J.; Armour, D.L.; Fleming, R.P.

    1995-08-01

    Batch-fabricated silicon seismic transducers could revolutionize the discipline of CTBT monitoring by providing inexpensive, easily depolyable sensor arrays. Although our goal is to fabricate seismic sensors that provide the same performance level as the current state-of-the-art ``macro`` systems, if necessary one could deploy a larger number of these small sensors at closer proximity to the location being monitored in order to compensate for lower performance. We have chosen a modified pendulum design and are manufacturing prototypes in two different silicon micromachining fabrication technologies. The first set of prototypes, fabricated in our advanced surface- micromachining technology, are currently being packaged for testing in servo circuits -- we anticipate that these devices, which have masses in the 1--10 {mu}g range, will resolve sub-mG signals. Concurrently, we are developing a novel ``mold`` micromachining technology that promises to make proof masses in the 1--10 mg range possible -- our calculations indicate that devices made in this new technology will resolve down to at least sub-{mu}G signals, and may even approach to 10{sup {minus}10} G/{radical}Hz acceleration levels found in the low-earth-noise model.

  13. Abrasion protection in process piping

    SciTech Connect

    Accetta, J.

    1996-07-01

    Process piping often is subjected to failure from abrasion or a combination of abrasion and corrosion. Abrasion is a complex phenomenon, with many factors involved to varying degrees. Hard, mineral based alumina ceramic and basalt materials are used to provide protection against abrasion in many piping systems. Successful life extension examples are presented from many different industries. Lined piping components require special attention with regard to operating conditions as well as design and engineering considerations. Economic justification involves direct cost comparisons and avoided costs.

  14. Abrasion resistant composition

    DOEpatents

    Fischer, Keith D; Barnes, Christopher A; Henderson, Stephen L

    2014-05-13

    A surface covering composition of abrasion resistant character adapted for disposition in overlying bonded relation to a metal substrate. The surface covering composition includes metal carbide particles within a metal matrix at a packing factor of not less than about 0.6. Not less than about 40 percent by weight of the metal carbide particles are characterized by an effective diameter in the range of +14-32 mesh prior to introduction to the metal matrix. Not less than about 3 percent by weight of the metal carbide particles are characterized by an effective diameter of +60 mesh prior to introduction to the metal matrix.

  15. Micromachined Silicon Waveguide Circuits

    NASA Technical Reports Server (NTRS)

    McGrath, W. R.

    1995-01-01

    Rectangular waveguides are commonly used as circuit elements in remote-sensing heterodyne receivers at millimeter wavelengths. The advantages of waveguides are low loss and mechanical tunability. However, conventional machining techniques for waveguide components operating above a few hundred GHz are complicated and costly. Waveguides micromachined from silicon however would have several important advantages including low-cost; small size for very high frequency (submillimeter wave) operation; high dimensional accuracy (important for high-Q circuits); atomically smooth walls, thereby reducing rf losses; and the ability to integrate active and passive devices directly in the waveguide on thin membranes, thereby solving the traditional problem of mounting thin substrates.

  16. Trends in laser micromachining

    NASA Astrophysics Data System (ADS)

    Gaebler, Frank; van Nunen, Joris; Held, Andrew

    2016-03-01

    Laser Micromachining is well established in industry. Depending on the application lasers with pulse length from μseconds to femtoseconds and wavelengths from 1064nm and its harmonics up to 5μm or 10.6μm are used. Ultrafast laser machining using pulses with pico or femtosecond duration pulses is gaining traction, as it offers very precise processing of materials with low thermal impact. Large-scale industrial ultrafast laser applications show that the market can be divided into various sub segments. One set of applications demand low power around 10W, compact footprint and are extremely sensitive to the laser price whilst still demanding 10ps or shorter laser pulses. A second set of applications are very power hungry and only become economically feasible for large scale deployments at power levels in the 100+W class. There is also a growing demand for applications requiring fs-laser pulses. In our presentation we would like to describe these sub segments by using selected applications from the automotive and electronics industry e.g. drilling of gas/diesel injection nozzles, dicing of LED substrates. We close the presentation with an outlook to micromachining applications e.g. glass cutting and foil processing with unique new CO lasers emitting 5μm laser wavelength.

  17. LIGA Micromachining: Infrastructure Establishment

    SciTech Connect

    Alfredo M. Morales; Barry V. Hess; Dale R. Boehme; Jill M. Hruby; John S. Krafcik; Robert H. Nilson; Stewart K. Griffiths; William D. Bonivert

    1999-02-01

    LIGA is a micromachining technology that uses high energy x-rays from a synchrotron to create patterns with small lateral dimensions in a deep, non-conducting polymeric resist. Typical dimensions for LIGA parts are microns to tens of microns in lateral size, and hundreds of microns to millimeters in depth. Once the resist is patterned, metal is electrodeposited in the features to create metal microparts, or to create a metal mold for subsequent replication. The acronym LIGA comes from the German words for lithography, electroforming, and molding, and the technology has been under worldwide development for more than a decade. over the last five years, a full-service capability to produce metal microparts using the LIGA process has been established at Sandia national Laboratories, California. This report describes the accomplishments made during the past two years in infrastructure establishment funded by a Laboratory Directed Research and Development (LDRD) project entitled ''LIGA Micromachining.'' Specific topics include photoresist processing for LIGA mask making, x-ray scanning equipment, plating bath instrumentation, plating uniformity, and software architecture.

  18. Rock Abrasion Tool Exhibits the Deep Red Pigment of Mars

    NASA Technical Reports Server (NTRS)

    2006-01-01

    During recent soil-brushing experiments, the rock abrasion tool on NASA's Mars Exploration Rover Spirit became covered with dust, as shown here. An abundance of iron oxide minerals in the dust gave the device a reddish-brown veneer. Investigators were using the rock abrasion tool to uncover successive layers of soil in an attempt to reveal near-surface stratigraphy. Afterward, remnant dirt clods were visible on both the bit and the brush of the tool. Designers of the rock abrasion tool at Honeybee Robotics and engineers at the Jet Propulsion Laboratory developed a plan to run the brush on the rock abrasion tool in reverse to dislodge the dirt and return the tool to normal operation. Subsequent communications with the rover revealed that the procedure is working and the rock abrasion tool remains healthy.

    Spirit acquired this approximately true-color image with the panoramic camera on the rover's 893rd sol, or Martian day (July 8, 2006). The image combines exposures taken through three of the camera's filters, centered on wavelengths of 750 nanometers, 530 nanometers, and 430 nanometers.

  19. A review of engineering control technology for exposures generated during abrasive blasting operations.

    PubMed

    Flynn, Michael R; Susi, Pam

    2004-10-01

    This literature review presents information on measures for controlling worker exposure to toxic airborne contaminants generated during abrasive blasting operations occurring primarily in the construction industry. The exposures of concern include respirable crystalline silica, lead, chromates, and other toxic metals. Unfortunately, silica sand continues to be widely used in the United States as an abrasive blasting medium, resulting in high exposures to operators and surrounding personnel. Recently, several alternative abrasives have emerged as potential substitutes for sand, but they seem to be underused Some of these abrasives may pose additional metal exposure hazards. In addition, several new and improved technologies offer promise for reducing or eliminating exposures; these include wet abrasive blasting, high-pressure water jetting, vacuum blasting, and automated/robotic systems. More research, particularly field studies, is needed to evaluate control interventions in this important and hazardous operation. PMID:15631059

  20. Abrasion-resistant antireflective coating for polycarbonate

    NASA Technical Reports Server (NTRS)

    Wydeven, T. J.

    1978-01-01

    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  1. Micromachined Slits for Imaging Spectrometers

    NASA Technical Reports Server (NTRS)

    Wilson, Daniel; Kenny, James; White, Victor

    2008-01-01

    Slits for imaging spectrometers can now be fabricated to a precision much greater than previously attainable. What makes this possible is a micromachining process that involves the use of microlithographic techniques.

  2. Micromachined electrode array

    DOEpatents

    Okandan, Murat; Wessendorf, Kurt O.

    2007-12-11

    An electrode array is disclosed which has applications for neural stimulation and sensing. The electrode array, in certain embodiments, can include a plurality of electrodes each of which is flexibly attached to a common substrate using a plurality of springs to allow the electrodes to move independently. In other embodiments of the electrode array, the electrodes can be fixed to the substrate. The electrode array can be formed from a combination of bulk and surface micromachining, and can include electrode tips having an electroplated metal (e.g. platinum, iridium, gold or titanium) or a metal oxide (e.g. iridium oxide) for biocompatibility. The electrode array can be used to form a part of a neural prosthesis, and is particularly well adapted for use in an implantable retinal prosthesis.

  3. Abrasives in snuff?

    PubMed

    Dahl, B L; Stølen, S O; Oilo, G

    1989-08-01

    The purpose of this study was to determine and calculate the inorganic contents of four brands of snuff. Visual inspection of wet snuff showed fairly large, yellow crystal-like particles. Scanning electron microscopy and X-ray dispersive (EDX) analyses were used to study both wet snuff and ashes of snuff, whereas light emission spectrography was used to determine elements in the ashes. The crystal-like particles did not dissolve in distilled water or in ethanol heated to 60 degrees C. EDX analyses showed that most elements remained in the particles after washing. The total weight percentage of inorganic material in snuff was calculated after burning dried snuff until constant weight was obtained. The ashes of snuff did not contain any crystal-like particles but consisted of a small-grained amorphous mass. The following elements were detected: Ag, Al, Ba, Ca, Co, Cr, Cu, Fe, K, Li, Mg, Mn, Na, P, Pb, Si, Sr, Ti, Va, and Zr. Other elements such as rare earths were not searched for. The weight percentage of inorganic elements ranged between 12.35 +/- 0.69 and 20.95 +/- 0.81. Provided snuff is used in the same manner as chewing tobacco, and some people admit to doing so, there is a risk that its relatively high contents of inorganic material and heavily soluble salts may be conducive to excessive abrasion of teeth and restorations. PMID:2782061

  4. Conduit Coating Abrasion Testing

    NASA Technical Reports Server (NTRS)

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  5. Manufacture of an optical effector using silicon micro-machining

    NASA Astrophysics Data System (ADS)

    Berrill, M. G.; McKenzie, J. S.; Clark, C.

    2000-03-01

    Using a complex micro-machined structure a novel optical-to-fluid pressure converter has been developed. The device offers immunity from electromagnetic interference and the potential for intrinsic safety. The effector, an improved version of a previous device, has been further miniaturized and fully micro-machined from silicon and glass. The device operates when light enters a sealed air-filled cell, formed within a silicon wafer, and is converted to heat by an absorber. The associated rise in temperature increases the pressure inside the cell and forces a diaphragm to move. The diaphragm movement is detected by a change in the back pressure of an impinging jet of fluid; which can be either pneumatic or hydraulic. The response time of the device, of the order of tens of milliseconds, has been further reduced as a result of miniaturization. This paper outlines the manufacturing technique and presents selected experimental test results.

  6. Micromachined Silicon Cantilever Magnetometry.

    NASA Astrophysics Data System (ADS)

    Chaparala, M. V.

    1998-03-01

    Magnetic torque measurements give us a simple and attractive method for characterizing the anisotropic properties of magnetic materials. Silicon torque and force magnetometers have many advantages over traditional torsion fiber torque magnetometers. We have fabricated micromachined silicon torque and force magnetometers employing both capacitive(``Capacitance platform magnetometer for thin film and small crystal superconductor studies'', M. Chaparala et al.), AIP Conf. Proc. (USA), AIP Conference Proceedings, no.273, p. 407 1993. and strain dependent FET detection(``Strain Dependent Characterstics of Silicon MOSFETs and their Applications'', M. Chaparala et al.), ISDRS Conf. Proc. 1997. schemes which realize some of these gains. We will present the pros and cons of each of the different detection schemes and the associated design constraints. We have developed a feedback scheme which enables null detection thus preserving the integrity of the sample orientation. We will present a method of separating out the torque and force terms in the measured signals and will discuss the errors associated with each of the designs. Finally, we present the static magnetic torque measurements on various materials with these devices, including equilibrium properties on sub microgram specimens of superconductors, and dHvA measurements near H_c2. We will also discuss their usefulness in pulsed magnetic fields(``Cantilever magnetometry in pulsed magnetic fields", M. J. Naughton et al.), Rev. of Sci. Instrum., vol.68, p. 4061 1997..

  7. Micromachine friction test apparatus

    DOEpatents

    deBoer, Maarten P.; Redmond, James M.; Michalske, Terry A.

    2002-01-01

    A microelectromechanical (MEM) friction test apparatus is disclosed for determining static or dynamic friction in MEM devices. The friction test apparatus, formed by surface micromachining, is based on a friction pad supported at one end of a cantilevered beam, with the friction pad overlying a contact pad formed on the substrate. A first electrostatic actuator can be used to bring a lower surface of the friction pad into contact with an upper surface of the contact pad with a controlled and adjustable force of contact. A second electrostatic actuator can then be used to bend the cantilevered beam, thereby shortening its length and generating a relative motion between the two contacting surfaces. The displacement of the cantilevered beam can be measured optically and used to determine the static or dynamic friction, including frictional losses and the coefficient of friction between the surfaces. The test apparatus can also be used to assess the reliability of rubbing surfaces in MEM devices by producing and measuring wear of those surfaces. Finally, the friction test apparatus, which is small in size, can be used as an in situ process quality tool for improving the fabrication of MEM devices.

  8. Micromachined silicon electrostatic chuck

    DOEpatents

    Anderson, Robert A.; Seager, Carleton H.

    1996-01-01

    An electrostatic chuck is faced with a patterned silicon plate 11, created y micromachining a silicon wafer, which is attached to a metallic base plate 13. Direct electrical contact between the chuck face 15 (patterned silicon plate's surface) and the silicon wafer 17 it is intended to hold is prevented by a pattern of flat-topped silicon dioxide islands 19 that protrude less than 5 micrometers from the otherwise flat surface of the chuck face 15. The islands 19 may be formed in any shape. Islands may be about 10 micrometers in diameter or width and spaced about 100 micrometers apart. One or more concentric rings formed around the periphery of the area between the chuck face 15 and wafer 17 contain a low-pressure helium thermal-contact gas used to assist heat removal during plasma etching of a silicon wafer held by the chuck. The islands 19 are tall enough and close enough together to prevent silicon-to-silicon electrical contact in the space between the islands, and the islands occupy only a small fraction of the total area of the chuck face 15, typically 0.5 to 5 percent. The pattern of the islands 19, together with at least one hole 12 bored through the silicon veneer into the base plate, will provide sufficient gas-flow space to allow the distribution of the helium thermal-contact gas.

  9. Micromachined silicon electrostatic chuck

    DOEpatents

    Anderson, R.A.; Seager, C.H.

    1996-12-10

    An electrostatic chuck is faced with a patterned silicon plate, created by micromachining a silicon wafer, which is attached to a metallic base plate. Direct electrical contact between the chuck face (patterned silicon plate`s surface) and the silicon wafer it is intended to hold is prevented by a pattern of flat-topped silicon dioxide islands that protrude less than 5 micrometers from the otherwise flat surface of the chuck face. The islands may be formed in any shape. Islands may be about 10 micrometers in diameter or width and spaced about 100 micrometers apart. One or more concentric rings formed around the periphery of the area between the chuck face and wafer contain a low-pressure helium thermal-contact gas used to assist heat removal during plasma etching of a silicon wafer held by the chuck. The islands are tall enough and close enough together to prevent silicon-to-silicon electrical contact in the space between the islands, and the islands occupy only a small fraction of the total area of the chuck face, typically 0.5 to 5 percent. The pattern of the islands, together with at least one hole bored through the silicon veneer into the base plate, will provide sufficient gas-flow space to allow the distribution of the helium thermal-contact gas. 6 figs.

  10. Micromachining with DUV lasers

    NASA Astrophysics Data System (ADS)

    Toenshoff, Hans K.; Kappel, Heiner; Heekenjann, Peter B.

    1997-04-01

    In many industrial branches a continuous scaling down of parts and products is observed. For example in the fields of micro-mechanics new sensors and actuators can be produced which offer the possibility of making self acting micro- systems. Other micro-components for medicine, chemistry or optics allow minimal invasive surgery and inspection. In every case conventional fabrication technologies such as turning and milling have to be carefully investigated: their appropriateness for the production of micro-parts is not always guaranteed. On the other hand new technologies such as the LIGA-process (German acronym for lithography, galvano forming and plastic molding process) open new ways to inexpensive mass-production. The following paper describes the potential of DUV-lasers (laser wavelength: lambda equals 200 - 280 nm) for micro-machining specific applications. Using excimer-lasers the machining of ceramics, glass and polymer materials is presented. The excellent beam properties of a self developed quadrupled Nd:YAG-laser are used for the repair of photolithographic masks. The mask repair using ablation and deposition of chromium on glass substrate is described.

  11. Micromachined evaporators for AMTEC cells

    SciTech Connect

    Izenson, M.G.; Crowley, C.J.

    1996-12-31

    To achieve high cell efficiency and reliability, the capillary pumping system for Alkali Metal Thermal to Electric Conversion (AMTEC) must have three key characteristics: (1) very small pores to achieve a high capillary pumping head, (2) high permeability for the flow of liquid sodium to minimize internal losses, and (3) be made from a material that is exceptionally stable at high temperatures in a sodium environment. The authors have developed micromachining techniques to manufacture high performance evaporators for AMTEC cells. The evaporators have been fabricated from stainless steel, molybdenum, and a niobium alloy (Nb-1Zr). The regular, micromachined structure leads to very high capillary pumping head with high permeability for liquid flow. Data from tests performed with common fluids at room temperature characterize the capillary pumping head and permeability of these structures. Three micromachined evaporators have been built into AMTEC cells and operated at temperatures up to 1,100 K. Results from these tests confirm the excellent pumping capabilities of the micromachined evaporators.

  12. Multiplexed electrospray deposition for protein microarray with micromachined silicon device

    NASA Astrophysics Data System (ADS)

    Bhatnagar, Parijat

    2007-07-01

    Multiplexed electrospray deposition device capable of delivering picoliter volumes made by silicon micromachining technology has been developed as a deposition tool for making protein microarrays in a noncontact mode. Upon application of potential difference in the range of 7-9kV, biomolecules dissolved in suitable buffer with nonionic surfactant and loaded on the electrospray tips were dispensed on the substrate with microfabricated hydrogel features (1-10μm) in cone-jet mode. Schiff base chemistry followed by reductive amination was utilized for covalent immobilization.

  13. Abrasion of restorative materials by toothaste.

    PubMed

    Heath, J R; Wilson, H J

    1976-04-01

    The procedure developed in this investigation is suitable for determining the abrasion resistance of restorative materials to toothbrush/dentifrice abrasion. Ideally, a restoration should have an abrasion resistance similar to that of enamel. Of the materials tested, gold was the only one that wore slightly less than enamel, whilst amalgam wore almost twice as quickly. The silicate material and composites (excluding TD.71) wear away 2-4 times faster than enamel. TD.71 and especially the unfilled resin exhibited very high rates of abrasion. After prolonged toothbrush/dentifrice abrasion, the surfaces of gold and amalgam were considerably smoother than those of the silicate and composite materials. PMID:1066445

  14. Distance effects in electrochemical micromachining

    PubMed Central

    Xu, Lizhong; Pan, Yue; Zhao, Chuanjun

    2016-01-01

    Considering exponential dependence of currents on double-layer voltage and the feedback effect of the electrolyte resistance, a distance effect in electrochemical micromachining is found, namely that both time constant and double-layer voltage depend on the separation of electrodes. The double-layer voltage is the real voltage used in processing. Under DC voltage, the apparent voltages between two electrodes are constant for different separations, but the real voltages change with the separations. Small separations exert substantial effects on the real voltages. Accordingly, a DC-voltage small-separation electrochemical micromachining technique was proposed. The double-layer voltage drops sharply as the small separation increases. Thus, the electrochemical reactions are confined to electrode regions in very close proximity even under DC voltage. The machining precision can be significantly enhanced by reducing the voltage and separation between electrodes. With this technique, the machining of conducting materials with submicrometre precision was achieved. PMID:27581708

  15. Review of polymer MEMS micromachining

    NASA Astrophysics Data System (ADS)

    Kim, Brian J.; Meng, Ellis

    2016-01-01

    The development of polymer micromachining technologies that complement traditional silicon approaches has enabled the broadening of microelectromechanical systems (MEMS) applications. Polymeric materials feature a diverse set of properties not present in traditional microfabrication materials. The investigation and development of these materials have opened the door to alternative and potentially more cost effective manufacturing options to produce highly flexible structures and substrates with tailorable bulk and surface properties. As a broad review of the progress of polymers within MEMS, major and recent developments in polymer micromachining are presented here, including deposition, removal, and release techniques for three widely used MEMS polymer materials, namely SU-8, polyimide, and Parylene C. The application of these techniques to create devices having flexible substrates and novel polymer structural elements for biomedical MEMS (bioMEMS) is also reviewed.

  16. Distance effects in electrochemical micromachining.

    PubMed

    Xu, Lizhong; Pan, Yue; Zhao, Chuanjun

    2016-01-01

    Considering exponential dependence of currents on double-layer voltage and the feedback effect of the electrolyte resistance, a distance effect in electrochemical micromachining is found, namely that both time constant and double-layer voltage depend on the separation of electrodes. The double-layer voltage is the real voltage used in processing. Under DC voltage, the apparent voltages between two electrodes are constant for different separations, but the real voltages change with the separations. Small separations exert substantial effects on the real voltages. Accordingly, a DC-voltage small-separation electrochemical micromachining technique was proposed. The double-layer voltage drops sharply as the small separation increases. Thus, the electrochemical reactions are confined to electrode regions in very close proximity even under DC voltage. The machining precision can be significantly enhanced by reducing the voltage and separation between electrodes. With this technique, the machining of conducting materials with submicrometre precision was achieved. PMID:27581708

  17. Micromachined magnetohydrodynamic actuators and sensors

    DOEpatents

    Lee, Abraham P.; Lemoff, Asuncion V.

    2000-01-01

    A magnetohydrodynamic (MHD) micropump and microsensor which utilizes micromachining to integrate the electrodes with microchannels and includes a magnet for producing magnetic fields perpendicular to both the electrical current direction and the fluid flow direction. The magnet can also be micromachined and integrated with the micropump using existing technology. The MHD micropump, for example, can generate continuous, reversible flow, with readily controllable flow rates. The flow can be reversed by either reversing the electrical current flow or reversing the magnetic field. By mismatching the electrodes, a swirling vortex flow can be generated for potential mixing applications. No moving parts are necessary and the dead volume is minimal. The micropumps can be placed at any position in a fluidic circuit and a combination of micropumps can generate fluidic plugs and valves.

  18. Micromachined silicon seismic accelerometer development

    SciTech Connect

    Barron, C.C.; Fleming, J.G.; Montague, S.

    1996-08-01

    Batch-fabricated silicon seismic transducers could revolutionize the discipline of seismic monitoring by providing inexpensive, easily deployable sensor arrays. Our ultimate goal is to fabricate seismic sensors with sensitivity and noise performance comparable to short-period seismometers in common use. We expect several phases of development will be required to accomplish that level of performance. Traditional silicon micromachining techniques are not ideally suited to the simultaneous fabrication of a large proof mass and soft suspension, such as one needs to achieve the extreme sensitivities required for seismic measurements. We have therefore developed a novel {open_quotes}mold{close_quotes} micromachining technology that promises to make larger proof masses (in the 1-10 mg range) possible. We have successfully integrated this micromolding capability with our surface-micromachining process, which enables the formation of soft suspension springs. Our calculations indicate that devices made in this new integrated technology will resolve down to at least sub-{mu}G signals, and may even approach the 10{sup -10} G/{radical}Hz acceleration levels found in the low-earth-noise model.

  19. Omega-X micromachining system

    DOEpatents

    Miller, Donald M.

    1978-01-01

    A micromachining tool system with X- and omega-axes is used to machine spherical, aspherical, and irregular surfaces with a maximum contour error of 100 nonometers (nm) and surface waviness of no more than 0.8 nm RMS. The omega axis, named for the angular measurement of the rotation of an eccentric mechanism supporting one end of a tool bar, enables the pulse increments of the tool toward the workpiece to be as little as 0 to 4.4 nm. A dedicated computer coordinates motion in the two axes to produce the workpiece contour. Inertia is reduced by reducing the mass pulsed toward the workpiece to about one-fifth of its former value. The tool system includes calibration instruments to calibrate the micromachining tool system. Backlash is reduced and flexing decreased by using a rotary table and servomotor to pulse the tool in the omega-axis instead of a ball screw mechanism. A thermally-stabilized spindle rotates the workpiece and is driven by a motor not mounted on the micromachining tool base through a torque-smoothing pulley and vibrationless rotary coupling. Abbe offset errors are almost eliminated by tool setting and calibration at spindle center height. Tool contour and workpiece contour are gaged on the machine; this enables the source of machining errors to be determined more readily, because the workpiece is gaged before its shape can be changed by removal from the machine.

  20. Abrasion-resistant coatings for plastic surfaces

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Hollahan, J. R.

    1976-01-01

    Optically clear composition of organosilicon compounds insulates plastic surfaces and protects them from abrasion. Plasma polymerization process produces superior uniformity and clarity than previous coating techniques.

  1. Abrasive drill for resilient materials

    NASA Technical Reports Server (NTRS)

    Koch, A. J.

    1981-01-01

    Resilient materials normally present problem in obtaining accurate and uniform hole size and position. Tool is fabricated from stiff metal rod such as tungsten or carbon steel that has diameter slightly smaller than required hole. Piercing/centering point is ground on one end of rod. Rod is then plasma-sprayed (flame-sprayed) with suitable hard abrasive coating. High-speed, slow-feed operation of tool is necessary for accurate holes, and this can be done with drill press, hard drill, or similar machines.

  2. Micromachined high-g accelerometers: a review

    NASA Astrophysics Data System (ADS)

    Narasimhan, V.; Li, H.; Jianmin, M.

    2015-03-01

    This Topical Review reviews research and commercial development of high-g micromachined accelerometers. Emphasis is placed on different high-g sensing schemes and popular design templates used to achieve high-g sensing. Additionally, trends in high-g micromachined accelerometer development both in research and in the market are discussed.

  3. Surface micromachined sensors and actuators

    SciTech Connect

    Sniegowski, J.J.

    1995-08-01

    A description of a three-level mechanical polysilicon surface-micromachining technology including a discussion of the advantages of this level of process complexity is presented. This technology is capable of forming mechanical elements ranging from simple cantilevered beams to complex, interconnected, interactive, microactuated micromechanisms. The inclusion of a third deposited layer of mechanical polysilicon greatly extends the degree of complexity available for micromechanism design. Additional features of the Sandia three-level process include the use of Chemical-Mechanical Polishing (CMP) for planarization, and the integration of micromechanics with the Sandia CMOS circuit process. The latter effort includes a CMOS-first, tungsten metallization process to allow the CMOS electronics to withstand high-temperature micromechanical processing. Alternatively, a novel micromechanics-first approach wherein the micromechanical devices are processed first in a well below the surface of the CMOS starting material followed by the standard, aluminum metallization CMOS process is also being pursued. Following the description of the polysilicon surface micromachining are examples of the major sensor and actuator projects based on this technology at the Microelectronics Development Laboratory (MDL) at Sandia National Laboratories. Efforts at the MDL are concentrated in the technology of surface micromachining due to the availability of and compatibility with standard CMOS processes. The primary sensors discussed are a silicon nitride membrane pressure sensor, hot polysilicon filaments for calorimetric gas sensing, and a smart hydrogen sensor. Examples of actuation mechanisms coupled to external devices are also presented. These actuators utilize the three-level process (plus an additional passive level) and employ either surface tension or electrostatic forces.

  4. Surface-micromachined microfluidic devices

    DOEpatents

    Galambos, Paul C.; Okandan, Murat; Montague, Stephen; Smith, James H.; Paul, Phillip H.; Krygowski, Thomas W.; Allen, James J.; Nichols, Christopher A.; Jakubczak, II, Jerome F.

    2003-01-01

    Microfluidic devices are disclosed which can be manufactured using surface-micromachining. These devices utilize an electroosmotic force or an electromagnetic field to generate a flow of a fluid in a microchannel that is lined, at least in part, with silicon nitride. Additional electrodes can be provided within or about the microchannel for separating particular constituents in the fluid during the flow based on charge state or magnetic moment. The fluid can also be pressurized in the channel. The present invention has many different applications including electrokinetic pumping, chemical and biochemical analysis (e.g. based on electrophoresis or chromatography), conducting chemical reactions on a microscopic scale, and forming hydraulic actuators.

  5. Laser micromachining of organic LEDs

    NASA Astrophysics Data System (ADS)

    Petsch, Tino; Hänel, Jens; Clair, Maurice; Scholz, Christian

    2012-03-01

    OLED lighting is expected to be one of the fastest growing markets in the area of organic electronics. The state of the art production is mainly based on vacuum deposition processes, which, in order to simplify the material handling, will most probably be embedded in a roll-to-roll environment. While reducing the handling costs also implies challenges to the patterning of the several OLED layers. Laser micromachining applying ultra-short pulsed laser sources has the potential to fully satisfy the requirements. Within this paper the latest findings on the separate scribing steps P1, P2 and P3 will be presented.

  6. Micro-machined calorimetric biosensors

    DOEpatents

    Doktycz, Mitchel J.; Britton, Jr., Charles L.; Smith, Stephen F.; Oden, Patrick I.; Bryan, William L.; Moore, James A.; Thundat, Thomas G.; Warmack, Robert J.

    2002-01-01

    A method and apparatus are provided for detecting and monitoring micro-volumetric enthalpic changes caused by molecular reactions. Micro-machining techniques are used to create very small thermally isolated masses incorporating temperature-sensitive circuitry. The thermally isolated masses are provided with a molecular layer or coating, and the temperature-sensitive circuitry provides an indication when the molecules of the coating are involved in an enthalpic reaction. The thermally isolated masses may be provided singly or in arrays and, in the latter case, the molecular coatings may differ to provide qualitative and/or quantitative assays of a substance.

  7. Ceramic-bonded abrasive grinding tools

    DOEpatents

    Holcombe, Jr., Cressie E.; Gorin, Andrew H.; Seals, Roland D.

    1994-01-01

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  8. Ceramic-bonded abrasive grinding tools

    DOEpatents

    Holcombe, C.E. Jr.; Gorin, A.H.; Seals, R.D.

    1994-11-22

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  9. Ultrasonic Abrasive Removal Of EDM Recast

    NASA Technical Reports Server (NTRS)

    Mandel, Johnny L.; Jacobson, Marlowe S.

    1990-01-01

    Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

  10. Corneal abrasions associated with pepper spray exposure.

    PubMed

    Brown, L; Takeuchi, D; Challoner, K

    2000-05-01

    Pepper spray containing oleoresin capsicum is used by law enforcement and the public as a form of nonlethal deterrent. Stimulated by the identification of a case of a corneal abrasion associated with pepper spray exposure, a descriptive retrospective review of a physician-maintained log of patients presenting to a jail ward emergency area over a 3-year period was performed. The objective was to give some quantification to the frequency with which an emergency physician could expect to see corneal abrasions associated with pepper spray exposure. Of 100 cases of pepper spray exposure identified, seven patients had sustained corneal abrasions. We conclude that corneal abrasions are not rare events when patients are exposed to pepper spray and that fluorescein staining and slit lamp or Wood's lamp examination should be performed on all exposed patients in whom corneal abrasions cannot be excluded on clinical grounds. PMID:10830682

  11. CFD Based Erosion Modelling of Abrasive Waterjet Nozzle using Discrete Phase Method

    NASA Astrophysics Data System (ADS)

    Hakim Kamarudin, Naqib; Prasada Rao, A. K.; Azhari, Azmir

    2016-02-01

    In Abrasive Waterjet (AWJ) machining, the nozzle is the most critical component that influences the performance, precision and economy. Exposure to a high speed jet and abrasives makes it susceptible to wear erosion which requires for frequent replacement. The present works attempts to simulate the erosion of the nozzle wall using computational fluid dynamics. The erosion rate of the nozzle was simulated under different operating conditions. The simulation was carried out in several steps which is flow modelling, particle tracking and erosion rate calculation. Discrete Phase Method (DPM) and K-ε turbulence model was used for the simulation. Result shows that different operating conditions affect the erosion rate as well as the flow interaction of water, air and abrasives. The simulation results correlates well with past work.

  12. Surface-Micromachined Microfluidic Devices

    DOEpatents

    Galambos, Paul C.; Okandan, Murat; Montague, Stephen; Smith, James H.; Paul, Phillip H.; Krygowski, Thomas W.; Allen, James J.; Nichols, Christopher A.; Jakubczak, II, Jerome F.

    2004-09-28

    Microfluidic devices are disclosed which can be manufactured using surface-micromachining. These devices utilize an electroosmotic force or an electromagnetic field to generate a flow of a fluid in a microchannel that is lined, at least in part, with silicon nitride. Additional electrodes can be provided within or about the microchannel for separating particular constituents in the fluid during the flow based on charge state or magnetic moment. The fluid can also be pressurized in the channel. The present invention has many different applications including electrokinetic pumping, chemical and biochemical analysis (e.g. based on electrophoresis or chromatography), conducting chemical reactions on a microscopic scale, and forming hydraulic actuators. Microfluidic devices are disclosed which can be manufactured using surface-micromachining. These devices utilize an electroosmotic force or an electromagnetic field to generate a flow of a fluid in a microchannel that is lined, at least in part, with silicon nitride. Additional electrodes can be provided within or about the microchannel for separating particular constituents in the fluid during the flow based on charge state or magnetic moment. The fluid can also be pressurized in the channel. The present invention has many different applications including electrokinetic pumping, chemical and biochemical analysis (e.g. based on electrophoresis or chromatography), conducting chemical reactions on a microscopic scale, and forming hydraulic actuators.

  13. Micro-machined resonator oscillator

    DOEpatents

    Koehler, D.R.; Sniegowski, J.J.; Bivens, H.M.; Wessendorf, K.O.

    1994-08-16

    A micro-miniature resonator-oscillator is disclosed. Due to the miniaturization of the resonator-oscillator, oscillation frequencies of one MHz and higher are utilized. A thickness-mode quartz resonator housed in a micro-machined silicon package and operated as a telemetered sensor beacon'' that is, a digital, self-powered, remote, parameter measuring-transmitter in the FM-band. The resonator design uses trapped energy principles and temperature dependence methodology through crystal orientation control, with operation in the 20--100 MHz range. High volume batch-processing manufacturing is utilized, with package and resonator assembly at the wafer level. Unique design features include squeeze-film damping for robust vibration and shock performance, capacitive coupling through micro-machined diaphragms allowing resonator excitation at the package exterior, circuit integration and extremely small (0.1 in. square) dimensioning. A family of micro-miniature sensor beacons is also disclosed with widespread applications as bio-medical sensors, vehicle status monitors and high-volume animal identification and health sensors. The sensor family allows measurement of temperatures, chemicals, acceleration and pressure. A microphone and clock realization is also available. 21 figs.

  14. Micro-machined resonator oscillator

    DOEpatents

    Koehler, Dale R.; Sniegowski, Jeffry J.; Bivens, Hugh M.; Wessendorf, Kurt O.

    1994-01-01

    A micro-miniature resonator-oscillator is disclosed. Due to the miniaturization of the resonator-oscillator, oscillation frequencies of one MHz and higher are utilized. A thickness-mode quartz resonator housed in a micro-machined silicon package and operated as a "telemetered sensor beacon" that is, a digital, self-powered, remote, parameter measuring-transmitter in the FM-band. The resonator design uses trapped energy principles and temperature dependence methodology through crystal orientation control, with operation in the 20-100 MHz range. High volume batch-processing manufacturing is utilized, with package and resonator assembly at the wafer level. Unique design features include squeeze-film damping for robust vibration and shock performance, capacitive coupling through micro-machined diaphragms allowing resonator excitation at the package exterior, circuit integration and extremely small (0.1 in. square) dimensioning. A family of micro-miniature sensor beacons is also disclosed with widespread applications as bio-medical sensors, vehicle status monitors and high-volume animal identification and health sensors. The sensor family allows measurement of temperatures, chemicals, acceleration and pressure. A microphone and clock realization is also available.

  15. Integrated mold/surface-micromachining process

    SciTech Connect

    Barron, C.C.; Fleming, J.G.; Montague, S.; Sniegowski, J.J.; Hetherington, D.L.

    1996-03-01

    We detail a new monolithically integrated silicon mold/surface-micromachining process which makes possible the fabrication of stiff, high-aspect-ratio micromachined structures integrated with finely detailed, compliant structures. An important example, which we use here as our process demonstration vehicle, is that of an accelerometer with a large proof mass and compliant suspension. The proof mass is formed by etching a mold into the silicon substrate, lining the mold with oxide, filling it with mechanical polysilicon, and then planarizing back to the level of the substrate. The resulting molded structure is recessed into the substrate, forming a planar surface ideal for subsequent processing. We then add surface-micromachined springs and sense contacts. The principal advantage of this new monolithically integrated mold/surface-micromachining process is that it decouples the design of the different sections of the device: In the case of a sensitive accelerometer, it allows us to optimize independently the proof mass, which needs to be as large, stiff, and heavy as possible, and the suspension, which needs to be as delicate and compliant as possible. The fact that the high-aspect-ratio section of the device is embedded in the substrate enables the monolithic integration of high-aspect-ratio parts with surface-micromachined mechanical parts, and, in the future, also electronics. We anticipate that such an integrated mold/surface micromachining/electronics process will offer versatile high-aspect-ratio micromachined structures that can be batch-fabricated and monolithically integrated into complex microelectromechanical systems.

  16. Microscopic View of Soil on a Micromachined Silicone Substrate

    NASA Technical Reports Server (NTRS)

    2008-01-01

    This image taken by the Optical Microscope on NASA's Phoenix Mars Lander on Sol 17 (June 11, 2008) shows soil sprinkled from the lander's Robot Arm scoop onto a substrate that has been micromachined to produce different patterns of pegs and holes to capture the smallest particles in the Martian soil.

    The micromachined substrates are designed to tightly hold particles for imaging using the Atomic Force Microscope on Phoenix, which should be able to zoom in another 40 times beyond the magnification in this Optical Microscope image. Each stripe has a different spacing of pegs and holes. The strip third from the left, with a peg spacing of 5 micrometers, has been most successful in collecting the particles. These substrates were fabricated by Imperial College London as the United Kingdom hardware contribution to the Phoenix mission.

    For scale, each strip is 0.4 millimeter (0.016 inch) wide.

    The Phoenix Mission is led by the University of Arizona, Tucson, on behalf of NASA. Project management of the mission is by NASA's Jet Propulsion Laboratory, Pasadena, Calif. Spacecraft development is by Lockheed Martin Space Systems, Denver.

  17. Laser Micromachining Fabrication of THz Components

    NASA Technical Reports Server (NTRS)

    DrouetdAubigny, C.; Walker, C.; Jones, B.; Groppi, C.; Papapolymerou, J.; Tavenier, C.

    2001-01-01

    Laser micromachining techniques can be used to fabricate high-quality waveguide structures and quasi-optical components to micrometer accuracies. Successful GHz designs can be directly scaled to THz frequencies. We expect this promising technology to allow the construction of the first fully integrated THz heterodyne imaging arrays. At the University of Arizona, construction of the first laser micromachining system designed for THz waveguide components fabrication has been completed. Once tested and characterized our system will be used to construct prototype THz lx4 focal plane mixer arrays, magic tees, AR coated silicon lenses, local oscillator source phase gratings, filters and more. Our system can micro-machine structures down to a few microns accuracy and up to 6 inches across in a short time. This paper discusses the design and performance of our micromachining system, and illustrates the type, range and performance of components this exciting new technology will make accessible to the THz community.

  18. Soft micromachines with programmable motility and morphology

    NASA Astrophysics Data System (ADS)

    Huang, Hen-Wei; Sakar, Mahmut Selman; Petruska, Andrew J.; Pané, Salvador; Nelson, Bradley J.

    2016-07-01

    Nature provides a wide range of inspiration for building mobile micromachines that can navigate through confined heterogenous environments and perform minimally invasive environmental and biomedical operations. For example, microstructures fabricated in the form of bacterial or eukaryotic flagella can act as artificial microswimmers. Due to limitations in their design and material properties, these simple micromachines lack multifunctionality, effective addressability and manoeuvrability in complex environments. Here we develop an origami-inspired rapid prototyping process for building self-folding, magnetically powered micromachines with complex body plans, reconfigurable shape and controllable motility. Selective reprogramming of the mechanical design and magnetic anisotropy of body parts dynamically modulates the swimming characteristics of the micromachines. We find that tail and body morphologies together determine swimming efficiency and, unlike for rigid swimmers, the choice of magnetic field can subtly change the motility of soft microswimmers.

  19. Piezoelectrically actuated flextensional micromachined ultrasound droplet ejectors.

    PubMed

    Perçin, Gökhan; Khuri-Yakub, Butrus T

    2002-06-01

    This paper reports a variation on the design of the flextensional transducer for use in ejecting liquids. The transducer is constructed by depositing a piezoelectric thin film to a thin, edge-clamped, circular annular plate. By placing a fluid behind one face of a vibrating compound plate that has an orifice at its center, we achieve continuous or drop-on-demand ejection of the fluid. We present results of ejection of water and isopropanol. The ejector is harmless to sensitive fluids and can be used to eject fuels as well as chemical and biological samples. Micromachined two-dimensional array piezoelectrically actuated flextensional droplet ejectors were realized using planar silicon micromachining techniques. Typical resonant frequency of the micromachined device ranges from 400 kHz to 4.5 MHz. The ejection of water thru a 5-microm diameter orifice at 3.5 MHz was demonstrated by using the developed micromachined two-dimensional array ejectors. PMID:12075968

  20. Soft micromachines with programmable motility and morphology.

    PubMed

    Huang, Hen-Wei; Sakar, Mahmut Selman; Petruska, Andrew J; Pané, Salvador; Nelson, Bradley J

    2016-01-01

    Nature provides a wide range of inspiration for building mobile micromachines that can navigate through confined heterogenous environments and perform minimally invasive environmental and biomedical operations. For example, microstructures fabricated in the form of bacterial or eukaryotic flagella can act as artificial microswimmers. Due to limitations in their design and material properties, these simple micromachines lack multifunctionality, effective addressability and manoeuvrability in complex environments. Here we develop an origami-inspired rapid prototyping process for building self-folding, magnetically powered micromachines with complex body plans, reconfigurable shape and controllable motility. Selective reprogramming of the mechanical design and magnetic anisotropy of body parts dynamically modulates the swimming characteristics of the micromachines. We find that tail and body morphologies together determine swimming efficiency and, unlike for rigid swimmers, the choice of magnetic field can subtly change the motility of soft microswimmers. PMID:27447088

  1. Surface-micromachined resonant accelerometer

    SciTech Connect

    Roessig, T.A.; Howe, R.T.; Pisano, A.P.; Smith, J.H.

    1997-04-02

    This paper discusses the design and testing results of a resonant accelerometer developed for integrated surface-micromachining processes.First- and second-generation designs are presented. The sensors use leverage mechanisms to transfer force from a proof mass to double-ended tuning fork (DETF) resonators, used as force transducers. Each fork forms the basis of an integrated oscillator to provide the output waveforms. The DETF`s on the first-generation device have a nominal frequency of 175 kHz, and the sensor has a measured scale factor of 2.4 Hz/g. The oscillators on this device exhibit a root Allan variance floor of 38 mHz (220 ppb). The second-generation, higher-sensitivity sensor uses DETF`s with a nominal frequency of 68 kHz and has measured a scale factor of 45 Hz/g.

  2. Micromachined magnetoflexoelastic resonator based magnetometer

    NASA Astrophysics Data System (ADS)

    Hatipoglu, Gokhan; Tadigadapa, Srinivas

    2015-11-01

    In this paper, we demonstrate the performance of a magnetoflexoelastic magnetometer consisting of a micromachined ultra-thin (7.5 μm) quartz bulk acoustic resonator on which 500 nm thick magnetostrictive Metglas® (Fe85B5Si10) film is deposited. The resonance frequency of the unimorph resonator structure is sensitively affected by the magnetostrictively induced flexoelastic effect in quartz and is exploited to detect low frequency (<100 Hz) and nanoTesla magnetic fields. The resonance frequency shift is measured by tracking the at-resonance admittance of the resonator as a function of the applied magnetic field. The frequency shifts are linearly correlated to the magnetic field strength. A minimum detectable magnetic flux density of ˜79 nT has been measured for 10 Hz modulated magnetic field input signals which corresponds to a frequency sensitivity of 0.883 Hz/μT.

  3. The abrasion and impact-abrasion behavior of austempered ductile irons

    SciTech Connect

    Hawk, Jeffrey A.; Dogan, Omer N.; Lerner, Y.S.

    1998-01-01

    Austempering of ductile irons has led to a new class of irons, Austempered Ductile Irons (ADIs), with improved mechanical strength and fracture toughness lacking in gray cast irons. Laboratory wear tests have been used to evaluate the abrasive and impact-abrasive wear behavior of a suite of ADIs. The use of high-stress, two-body abrasion, low-stress, three-body abrasion, and impact-abrasion tests provides a clear picture of the abrasive wear behavior of the ADIs and the mechanisms of material removal. When combined with hardness measurements, fracture toughness and a knowledge of the microstructure of the ADIs, the overall performance can be assessed relative to more wear resistant materials such as martensitic steels and high-chromium white cast irons

  4. 21 CFR 872.6010 - Abrasive device and accessories.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and accessories. (a) Identification. An abrasive device and accessories is a device constructed of various abrasives... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Abrasive device and accessories. 872.6010...

  5. 21 CFR 872.6010 - Abrasive device and accessories.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and accessories. (a) Identification. An abrasive device and accessories is a device constructed of various abrasives... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Abrasive device and accessories. 872.6010...

  6. 21 CFR 872.6010 - Abrasive device and accessories.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and accessories. (a) Identification. An abrasive device and accessories is a device constructed of various abrasives... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Abrasive device and accessories. 872.6010...

  7. 30 CFR 72.610 - Abrasive blasting.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... mines. Silica sand or other materials containing more than 1 percent free silica shall not be used as...

  8. 30 CFR 72.610 - Abrasive blasting.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... mines. Silica sand or other materials containing more than 1 percent free silica shall not be used as...

  9. 30 CFR 72.610 - Abrasive blasting.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... mines. Silica sand or other materials containing more than 1 percent free silica shall not be used as...

  10. 30 CFR 72.610 - Abrasive blasting.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... mines. Silica sand or other materials containing more than 1 percent free silica shall not be used as...

  11. 30 CFR 72.610 - Abrasive blasting.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... mines. Silica sand or other materials containing more than 1 percent free silica shall not be used as...

  12. New iron-based SiC spherical composite magnetic abrasive for magnetic abrasive finishing

    NASA Astrophysics Data System (ADS)

    Zhang, Guixiang; Zhao, Yugang; Zhao, Dongbiao; Zuo, Dunwen; Yin, Fengshi

    2013-03-01

    SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing(MAF). Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope(SEM) and X-ray diffraction(XRD) analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness( R a) of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid

  13. Abrasion by aeolian particles: Earth and Mars

    NASA Technical Reports Server (NTRS)

    Greeley, R.; Marshall, J. R.; White, B. R.; Pollack, J. B.; Marshall, J.; Krinsley, D.

    1984-01-01

    Estimation of the rate of aeolian abrasion of rocks on Mars requires knowledge of: (1) particle flux, (2) susceptibilities to abrasion of various rocks, and (3) wind frequencies on Mars. Fluxes and susceptibilities for a wide range of conditions were obtained in the laboratory and combined with wind data from the Viking meteorology experiment. Assuming an abundant supply of sand-sized particles, estimated rates range up to 2.1 x 10 to the minus 2 power cm of abrasion per year in the vicinity of Viking Lander 1. This rate is orders of magnitude too great to be in agreement with the inferred age of the surface based on models of impact crater flux. The discrepancy in the estimated rate of abrasion and the presumed old age of the surface cannot be explained easily by changes in climate or exhumation of ancient surfaces. The primary reason is thought to be related to the agents of abrasion. At least some sand-sized (approx. 100 micrometers) grains appear to be present, as inferred from both lander and orbiter observations. High rates of abrasion occur for all experimental cases involving sands of quartz, basalt, or ash. However, previous studies have shown that sand is quickly comminuted to silt- and clay-sized grains in the martian aeolian regime. Experiments also show that these fine grains are electrostatically charged and bond together as sand-sized aggregates. Laboratory simulations of wind abrasion involving aggregates show that at impact velocities capable of destroying sand, aggregates from a protective veneer on the target surface and can give rise to extremely low abrasion rates.

  14. The surface quality of AWJ cut parts as a function of abrasive material reusing rate

    NASA Astrophysics Data System (ADS)

    Schnakovszky, C.; Herghelegiu, E.; Radu, M. C.; Tampu, N. C.

    2015-11-01

    Abrasive water jet cutting (AWJ) has been extensively used during the last years to process a large variety of materials since it offers important advantages as a good quality of the processed surface, without heat affected zones, low environmental impact (no emission of dust or other compounds that endanger the health of the user), small induced mechanical stresses etc. The main disadvantage is the high cost of processing (cost of equipment and consumables). In view of this, the effects of reusing the abrasive material on the quality of processed surface are investigated in this paper. Two steel materials were used: OL 37 (S 235) with large applicability in machine building industry and 2P armor steel used in the arms industry. The reusing rate of the garnet abrasive material was: 0%, 20%, 40%, 60%, 80% and 100%. The quality of processed surface was quantified by the following parameters: width at the jet inlet (Li), width at the jet outlet (Lo), inclination angle (α), deviation from perpendicularity (u) and roughness (Ra).

  15. [The application of air abrasion in dentistry].

    PubMed

    Mandinić, Zoran; Vulićević, Zoran R; Beloica, Milos; Radović, Ivana; Mandić, Jelena; Carević, Momir; Tekić, Jasmina

    2014-01-01

    One of the main objectives of contemporary dentistry is to preserve healthy tooth structure by applying techniques of noninvasive treatment. Air abrasion is a minimally invasive nonmechanical technique of tooth preparation that uses kinetic energy to remove carious tooth structure. A powerful narrow stream of moving aluminum-oxide particles hit the tooth surface and they abrade it without heat, vibration or noise. Variables that affect speed of cutting include air pressure, particle size, powder flow, tip's size, angle and distance from the tooth. It has been proposed that air abrasion can be used to diagnose early occlusal-surface lesions and treat them with minimal tooth preparation using magnifier. Reported advantages of air abrasion include reduced noise, vibration and sensitivity. Air abrasion cavity preparations have more rounded internal contours than those prepared with straight burs. This may increase the longevity of placed restorations because it reduces the incidence of fractures and a consequence of decreased internal stresses. However, air abrasion cannot be used for all patients, i.e. in cases involving severe dust allergy, asthma, chronic obstructive lung disease, recent extraction or other oral surgery, open wounds, advanced periodontal disease, recent placement of orthodontic appliances and oral abrasions, or subgingival caries removal. Many of these conditions increase the risk of air embolism in the oral soft tissues. Dust control is a challenge, and it necessitates the use of rubber dam, high-volume evacuation, protective masks and safety eyewear for both the patient and the therapist. PMID:24684041

  16. Abrasive wear of advanced structural materials

    NASA Astrophysics Data System (ADS)

    Lee, Gun-Young

    Wear of advanced structural materials, namely composites and ceramics, in abrasion has been examined in the present study. A simple physically-based model for the abrasive wear of composite materials is presented based on the mechanics and mechanisms associated with sliding wear in soft (ductile) matrix composites containing hard (brittle) reinforcement particles. The model is based on the assumption that any portion of the reinforcement that is removed as wear debris cannot contribute to the wear resistance of the matrix material. The size of this non-contributing portion of reinforcement is estimated by modeling three primary wear mechanisms, specifically plowing, cracking at the matrix/reinforcement interface or in the reinforcement, and particle removal. Critical variables describing the role of the reinforcement, such as the relative size, fracture toughness, and the nature of the matrix/reinforcement interface, are characterized by a single contribution coefficient, C. Predictions are compared with the results of experimental two-body (pin-on-drum) abrasive wear tests performed on a model aluminum particulate-reinforced epoxy-matrix composite material. In addition, the effects of post heat-treatment on the wear behavior of toughened silicon carbide (ABC-SiC) are investigated by characterizing the role of the microstructures introduced during the post annealing processes. When the annealing temperature is above 1300°C, an aluminum rich secondary phase (nano-precipitate) forms and grows inside the SiC grains. This toughened silicon carbide (ABC-SiC), annealed at temperatures ranging from 0 to 1600°C, is subjected to two- and three-body abrasions with different sizes of abrasives (3˜70 mum). The test results exhibit that the effect of nano-precipitates on wear resistance of post-annealed ABC-SiC is restricted to the abrasion with fine abrasives (3 mum), since nano-precipitates, in the range from 4 nm at 1300°C to 25 nm at 1600°C, are comparable in dimension

  17. Air abrasion: an old technology reborn.

    PubMed

    Berry, E A; Eakle, W S; Summitt, J B

    1999-08-01

    Recently, air abrasion has experienced a rebirth in restorative dentistry. Originally developed in the late 1940s, the principle of air abrasion is the imparting of kinetic energy to tiny aluminum oxide particles that are projected by a stream of compressed air or gas and expelled from a small nozzle. The force generated by the relatively hard particles striking a relatively hard surface is sufficient to cut into that surface. In the last decade, more than a dozen models of air abrasion units have been introduced into the marketplace and more are on the way. Manufacturers have developed air abrasion instruments that offer a broad range of features, from small table-top units to self-contained systems with compressors, vacuums, and curing lights. The costs range dramatically--from $1,000 to $20,000 or more--depending on the complexity of the features and attachments. Manufacturers make a variety of claims to support the value of this technology to the practicing dentist. A term often used to describe one of the benefits of air abrasion is microdentistry. The claim is that smaller, less invasive tooth preparations may be accomplished using air abrasion than with a traditional bur and air turbine. This may be true in some instances, but it would certainly depend on the operator's experience and ability to visually discern fine detail. Other claims about air abrasion are that it can be used to cut into tooth structure without local anesthesia and that it should be used on all stained grooves or fissures to determine if incipient carious lesions are present. Despite the limited number of clinical studies, the popularity of air abrasion continues to grow. To gain additional insight about these claims and to see what might be on the horizon for this technology, I spoke with three highly respected educators who are recognized for their expertise in air abrasion. What they said should give the reader a better understanding of how air abrasion might augment restorative

  18. Physics-based signal processing algorithms for micromachined cantilever arrays

    DOEpatents

    Candy, James V; Clague, David S; Lee, Christopher L; Rudd, Robert E; Burnham, Alan K; Tringe, Joseph W

    2013-11-19

    A method of using physics-based signal processing algorithms for micromachined cantilever arrays. The methods utilize deflection of a micromachined cantilever that represents the chemical, biological, or physical element being detected. One embodiment of the method comprises the steps of modeling the deflection of the micromachined cantilever producing a deflection model, sensing the deflection of the micromachined cantilever and producing a signal representing the deflection, and comparing the signal representing the deflection with the deflection model.

  19. Demonstration of superconducting micromachined cavities

    SciTech Connect

    Brecht, T. Reagor, M.; Chu, Y.; Pfaff, W.; Wang, C.; Frunzio, L.; Devoret, M. H.; Schoelkopf, R. J.

    2015-11-09

    Superconducting enclosures will be key components of scalable quantum computing devices based on circuit quantum electrodynamics. Within a densely integrated device, they can protect qubits from noise and serve as quantum memory units. Whether constructed by machining bulk pieces of metal or microfabricating wafers, 3D enclosures are typically assembled from two or more parts. The resulting seams potentially dissipate crossing currents and limit performance. In this letter, we present measured quality factors of superconducting cavity resonators of several materials, dimensions, and seam locations. We observe that superconducting indium can be a low-loss RF conductor and form low-loss seams. Leveraging this, we create a superconducting micromachined resonator with indium that has a quality factor of two million, despite a greatly reduced mode volume. Inter-layer coupling to this type of resonator is achieved by an aperture located under a planar transmission line. The described techniques demonstrate a proof-of-principle for multilayer microwave integrated quantum circuits for scalable quantum computing.

  20. Demonstration of superconducting micromachined cavities

    NASA Astrophysics Data System (ADS)

    Brecht, T.; Reagor, M.; Chu, Y.; Pfaff, W.; Wang, C.; Frunzio, L.; Devoret, M. H.; Schoelkopf, R. J.

    2015-11-01

    Superconducting enclosures will be key components of scalable quantum computing devices based on circuit quantum electrodynamics. Within a densely integrated device, they can protect qubits from noise and serve as quantum memory units. Whether constructed by machining bulk pieces of metal or microfabricating wafers, 3D enclosures are typically assembled from two or more parts. The resulting seams potentially dissipate crossing currents and limit performance. In this letter, we present measured quality factors of superconducting cavity resonators of several materials, dimensions, and seam locations. We observe that superconducting indium can be a low-loss RF conductor and form low-loss seams. Leveraging this, we create a superconducting micromachined resonator with indium that has a quality factor of two million, despite a greatly reduced mode volume. Inter-layer coupling to this type of resonator is achieved by an aperture located under a planar transmission line. The described techniques demonstrate a proof-of-principle for multilayer microwave integrated quantum circuits for scalable quantum computing.

  1. Micromachined electron tunneling infrared sensors

    NASA Technical Reports Server (NTRS)

    Kenny, T. W.; Kaiser, W. J.; Podosek, J. A.; Rockstad, H. K.; Reynolds, J. K.

    1993-01-01

    The development of an improved Golay cell is reported. This new sensor is constructed entirely from micromachined silicon components. A silicon oxynitride (SiO(x)N(y)) membrane is deflected by the thermal expansion of a small volume of trapped gas. To detect the motion of the membrane, an electron tunneling transducer is used. This sensor detects electrons which tunnel through the classically forbidden barrier between a tip and a surface; the electron current is exponentially dependent on the separation between the tip and the surface. The sensitivity of tunneling transducers constructed was typically better than 10(exp -3) A/square root of Hz. Through use of the electron tunneling transducer, the scaling laws which have prevented the miniaturization of the Golay cell are avoided. This detector potentially offers low cost fabrication, compatibility with silicon readout electronics, and operation without cooling. Most importantly, this detector may offer better sensitivity than any other uncooled infrared sensor, with the exception of the original Golay cell.

  2. Micromachined devices for interfacing neurons

    NASA Astrophysics Data System (ADS)

    Stieglitz, Thomas; Beutel, Hansjoerg; Blau, Cornelia; Meyer, Joerg-Uwe

    1998-07-01

    Micromachining technologies were established to fabricate microelectrode arrays and devices for interfacing parts of the central or peripheral nervous system. The devices were part of a neural prosthesis that allows simultaneous multichannel recording and multisite stimulation of neurons. Overcoming the brittle mechanics of silicon devices and challenging housing demands close to the nerve we established a process technology to fabricate light-weighted and highly flexible polyimide based devices. Platinum and iridium thin-film electrodes were embedded in the polyimide. With reactive ion etching we got the possibility to simply integrate interconnections and to form nearly arbitrary outer shapes of the devices. We designed multichannel devices with up to 24 electrodes in the shape of plates, hooks and cuffs for different applications. In vitro tests exhibited stable electrode properties and no cytotoxicity of the materials and the devices. Sieve electrodes were chronically implanted in rats to interface the regenerating sciatic nerve. After six months, recordings and stimulation of the nerve via electrodes on the micro-device proved functional reinnervation of the limb. Concentric circular structures were designed for a retina implant for the blind. In preliminary studies in rabbits, evoked potentials in the visual cortex corresponded to stimulation sites of the implant.

  3. Micromachining using ultrasonic impact grinding

    NASA Astrophysics Data System (ADS)

    Medis, Praveen S.; Thurman Henderson, H.

    2005-08-01

    Although largely unknown in the MEMS community, micromachining using ultrasonic impact grinding (UIG) is a fascinating yet easy fabrication scheme to achieve virtually any shape, such as a shallow or deep reservoir, a channel, a via, etc, in silicon, glass and other commonly used ceramic and semiconductor materials in the MEMS field. Because of the patterning and masking issues, etching even shallow channels or vias in a pre-processed silicon/glass/ceramic substrate is somewhat difficult, if not impossible. However, by using UIG one can achieve such structures, up to millimeters in depth in virtually no time. Furthermore, in silicon substrates, the orientation or any other physical dimension of the feature will no longer be constrained as in anisotropic etching by the crystallographic planes and directions; and in amorphous glass or ceramic substrates, features with vertical walls can be achieved, otherwise usually accomplished only by expensive laser ablation. Thus, the authors believe that this UIG process could open up many avenues to easily and quickly achieve the larger MEMS structures as well as packaging for both prototype and for production in silicon, glass and ceramic.

  4. Industrial applications of laser micromachining.

    PubMed

    Gower, M C

    2000-07-17

    The use of pulsed lasers for microprocessing material in several manufacturing industries is presented. Microvia, ink jet printer nozzle and biomedical catheter hole drilling, thin-film scribing and micro-electro-mechanical system (MEMS) fabrication applications are reviewed. PMID:19404370

  5. Abrasion resistance of medical glove materials.

    PubMed

    Walsh, Donna L; Schwerin, Matthew R; Kisielewski, Richard W; Kotz, Richard M; Chaput, Maria P; Varney, George W; To, Theresa M

    2004-01-15

    Due to the increasing demand for nonlatex medical gloves in the health-care community, there is a need to assess the durability of alternative glove materials. This study examines durability characteristics of various glove materials by abrasion resistance testing. Natural rubber latex (latex), polyvinyl chloride (vinyl), acrylonitrile butadiene (nitrile), polychloroprene (neoprene), and a styrene-ethylene/butylene-styrene block copolymer (SEBS) were tested. All test specimens, with the exception of the vinyl, were obtained from surgical gloves. Unaged out-of-the-box specimens as well as those subjected to various degrees of artificial aging were included in the study. After the abrasion sequence, the barrier integrity of the material was assessed through the use of a static leak test. Other traditional tests performed on these materials were viral penetration to validate the abrasion data and tear testing for comparative purposes. The results indicate that specific glove-material performance is dependent upon the particular test under consideration. Most notably, abrasion, even in controlled nonsevere conditions, may compromise to varying degrees the barrier integrity of latex, vinyl, SEBS, nitrile, and neoprene glove materials. However, as evidenced by the results of testing three brands of neoprene gloves, the abrasion resistance of any one glove material may be significantly affected by variations in production processes. PMID:14689500

  6. Silicon Micromachining for Terahertz Component Development

    NASA Technical Reports Server (NTRS)

    Chattopadhyay, Goutam; Reck, Theodore J.; Jung-Kubiak, Cecile; Siles, Jose V.; Lee, Choonsup; Lin, Robert; Mehdi, Imran

    2013-01-01

    Waveguide component technology at terahertz frequencies has come of age in recent years. Essential components such as ortho-mode transducers (OMT), quadrature hybrids, filters, and others for high performance system development were either impossible to build or too difficult to fabricate with traditional machining techniques. With micromachining of silicon wafers coated with sputtered gold it is now possible to fabricate and test these waveguide components. Using a highly optimized Deep Reactive Ion Etching (DRIE) process, we are now able to fabricate silicon micromachined waveguide structures working beyond 1 THz. In this paper, we describe in detail our approach of design, fabrication, and measurement of silicon micromachined waveguide components and report the results of a 1 THz canonical E-plane filter.

  7. Photolithographic surface micromachining of polydimethylsiloxane (PDMS)

    PubMed Central

    Chen, Weiqiang; Lam, Raymond H. W.

    2014-01-01

    A major technical hurdle in microfluidics is the difficulty in achieving high fidelity lithographic patterning on polydimethylsiloxane (PDMS). Here, we report a simple yet highly precise and repeatable PDMS surface micromachining method using direct photolithography followed by reactive ion etching (RIE). Our method to achieve surface patterning of PDMS applied an O2 plasma treatment to PDMS to activate its surface to overcome the challenge of poor photoresist adhesion on PDMS for photolithography. Our photolithographic PDMS surface micromachining technique is compatible with conventional soft lithography techniques and other silicon-based surface and bulk micromachining methods. To illustrate the general application of our method, we demonstrated fabrications of large microfiltration membranes and free-standing beam structures in PDMS. PMID:22089984

  8. Micromachined pressure sensors: Review and recent developments

    SciTech Connect

    Eaton, W.P.; Smith, J.H.

    1997-03-01

    Since the discovery of piezoresistivity in silicon in the mid 1950s, silicon-based pressure sensors have been widely produced. Micromachining technology has greatly benefited from the success of the integrated circuits industry, burrowing materials, processes, and toolsets. Because of this, microelectromechanical systems (MEMS) are now poised to capture large segments of existing sensor markets and to catalyze the development of new markets. Given the emerging importance of MEMS, it is instructive to review the history of micromachined pressure sensors, and to examine new developments in the field. Pressure sensors will be the focus of this paper, starting from metal diaphragm sensors with bonded silicon strain gauges, and moving to present developments of surface-micromachined, optical, resonant, and smart pressure sensors. Considerations for diaphragm design will be discussed in detail, as well as additional considerations for capacitive and piezoresistive devices.

  9. Micro-machined thermo-conductivity detector

    DOEpatents

    Yu, Conrad

    2003-01-01

    A micro-machined thermal conductivity detector for a portable gas chromatograph. The detector is highly sensitive and has fast response time to enable detection of the small size gas samples in a portable gas chromatograph which are in the order of nanoliters. The high sensitivity and fast response time are achieved through micro-machined devices composed of a nickel wire, for example, on a silicon nitride window formed in a silicon member and about a millimeter square in size. In addition to operating as a thermal conductivity detector, the silicon nitride window with a micro-machined wire therein of the device can be utilized for a fast response heater for PCR applications.

  10. An investigation into magnetic electrolytic abrasive turning

    NASA Astrophysics Data System (ADS)

    Mahdy, M. A. M.; Ismaeial, A. L.; Aly, F. F.

    2013-07-01

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced.

  11. Micromachined accelerometer design, modeling and validation

    SciTech Connect

    Davies, B.R.; Bateman, V.I.; Brown, F.A.; Montague, S.; Murray, J.R.; Rey, D.; Smith, J.H.

    1998-04-01

    Micromachining technologies enable the development of low-cost devices capable of sensing motion in a reliable and accurate manner. The development of various surface micromachined accelerometers and gyroscopes to sense motion is an ongoing activity at Sandia National Laboratories. In addition, Sandia has developed a fabrication process for integrating both the micromechanical structures and microelectronics circuitry of Micro-Electro-Mechanical Systems (MEMS) on the same chip. This integrated surface micromachining process provides substantial performance and reliability advantages in the development of MEMS accelerometers and gyros. A Sandia MEMS team developed a single-axis, micromachined silicon accelerometer capable of surviving and measuring very high accelerations, up to 50,000 times the acceleration due to gravity or 50 k-G (actually measured to 46,000 G). The Sandia integrated surface micromachining process was selected for fabrication of the sensor due to the extreme measurement sensitivity potential associated with integrated microelectronics. Measurement electronics capable of measuring at to Farad (10{sup {minus}18} Farad) changes in capacitance were required due to the very small accelerometer proof mass (< 200 {times} 10{sup {minus}9} gram) used in this surface micromachining process. The small proof mass corresponded to small sensor deflections which in turn required very sensitive electronics to enable accurate acceleration measurement over a range of 1 to 50 k-G. A prototype sensor, based on a suspended plate mass configuration, was developed and the details of the design, modeling, and validation of the device will be presented in this paper. The device was analyzed using both conventional lumped parameter modeling techniques and finite element analysis tools. The device was tested and performed well over its design range.

  12. Tribological issues of polysilicon surface-micromachining

    SciTech Connect

    Sniegowski, J.J.

    1997-12-01

    Polysilicon surface-micromachining is a Micro-Electro-Mechanical Systems (MEMS) manufacturing technology where the infrastructure for manufacturing silicon integrated circuits is used to fabricate micro-miniature mechanical devices. This presentation describes a multi-level mechanical polysilicon surface-micromachining technology and includes a discussion of the issues which affect device manufacture and performance. The multi-level technology was developed and is employed primarily to fabricate microactuated mechanisms. The intricate and complex motion offered by these devices is naturally accompanied by various forms of fraction and wear in addition to the classical stiction phenomena associated with micromechanical device fabrication and usage.

  13. Fundamental mechanisms of micromachine reliability

    SciTech Connect

    DE BOER,MAARTEN P.; SNIEGOWSKI,JEFFRY J.; KNAPP,JAMES A.; REDMOND,JAMES M.; MICHALSKE,TERRY A.; MAYER,THOMAS K.

    2000-01-01

    Due to extreme surface to volume ratios, adhesion and friction are critical properties for reliability of Microelectromechanical Systems (MEMS), but are not well understood. In this LDRD the authors established test structures, metrology and numerical modeling to conduct studies on adhesion and friction in MEMS. They then concentrated on measuring the effect of environment on MEMS adhesion. Polycrystalline silicon (polysilicon) is the primary material of interest in MEMS because of its integrated circuit process compatibility, low stress, high strength and conformal deposition nature. A plethora of useful micromachined device concepts have been demonstrated using Sandia National Laboratories' sophisticated in-house capabilities. One drawback to polysilicon is that in air the surface oxidizes, is high energy and is hydrophilic (i.e., it wets easily). This can lead to catastrophic failure because surface forces can cause MEMS parts that are brought into contact to adhere rather than perform their intended function. A fundamental concern is how environmental constituents such as water will affect adhesion energies in MEMS. The authors first demonstrated an accurate method to measure adhesion as reported in Chapter 1. In Chapter 2 through 5, they then studied the effect of water on adhesion depending on the surface condition (hydrophilic or hydrophobic). As described in Chapter 2, they find that adhesion energy of hydrophilic MEMS surfaces is high and increases exponentially with relative humidity (RH). Surface roughness is the controlling mechanism for this relationship. Adhesion can be reduced by several orders of magnitude by silane coupling agents applied via solution processing. They decrease the surface energy and render the surface hydrophobic (i.e. does not wet easily). However, only a molecular monolayer coats the surface. In Chapters 3-5 the authors map out the extent to which the monolayer reduces adhesion versus RH. They find that adhesion is independent of

  14. Beam shaping unit for micromachining

    NASA Astrophysics Data System (ADS)

    Laskin, Alexander; Å iaulys, Nerijus; Å lekys, Gintas; Laskin, Vadim

    2013-09-01

    Uniform irradiance distribution of laser spot is highly advisable in various micromachining techniques like scribing, PCB and Through-Silicon Via (TSV) drilling, repair techniques in display making technologies. Scanning over whole working field with using popular 2- and 3-axis galvo mirror scanners is another important part of microprocessing systems. Therefore, combining of beam shaping optics, converting Gaussian to flattop (uniform) laser beam profile, with scanning optical heads is an insistent technical task. To provide flattop irradiance profile it is suggested to apply field mapping refractive beam shaping optics πShaper being characterized by some important features: low output divergence, high transmittance, extended depth of field, capability to work with TEM00 and multimode lasers, as result providing a freedom in building various optical systems. De-magnifying of flattop laser beam can be realized with using imaging technique; the imaging optical system to be composed from F-theta lens of scanning head and additional collimating system to be used right after a πShaper. One of the problems in this approach is implementation of compact design of the collimating part. As a solution it is suggested to apply a specially designed Beam Shaping Unit (BSU) to be installed between a laser and a scanning head and providing: conversion from Gaussian to flattop laser beam irradiance profile, compact collimator design, and functions of laser beam adjustment and adaptation to a laser and a scanning head used in particular equipment. There will be considered design features of refractive beam shapers πShaper and BSU, examples of optical layouts to generate flattop laser spots, which sizes span from several tens of microns to millimetres. Examples of real implementations and results of material processing will be presented as well.

  15. Corneal Abrasions and Corneal Foreign Bodies.

    PubMed

    Ahmed, Faheem; House, Robert James; Feldman, Brad Hal

    2015-09-01

    Corneal abrasions and corneal foreign bodies are frequently encountered ophthalmological injuries that are commonly diagnosed and managed by primary care physicians. The clinical course of a corneal epithelial defect can range from a relatively benign self-healing abrasion to a potentially sight-threatening complication such as a corneal ulcer, recurrent erosion, or traumatic iritis. A detailed clinical history regarding risk factors and exposure, along with a thorough slit lamp examination with fluorescein dye are essential for proper diagnosis and treatment, as well as to rule out penetrating globe injuries. Referral to an ophthalmologist is recommended in difficult cases or if other injuries are suspected. PMID:26319343

  16. Friction and abrasion of elastomeric materials

    NASA Technical Reports Server (NTRS)

    Gent, A. N.

    1975-01-01

    An abrasion apparatus is described. Experimental measurements are reported for four representative elastomeric materials, including a typical high-quality tire tread material and a possible replacement material for aircraft tire treads based on transpolypentenamer (TPPR). Measurements are carried out at different levels of frictional work input, corresponding to different severities of wear, and at both ambient temperature and at 100 C. Results indicate the marked superiority in abrasion resistance of the material based on TPPR, especially at 100 C, in comparison with the other materials examined.

  17. Universal scaling relations for pebble abrasion

    NASA Astrophysics Data System (ADS)

    Litwin, K. L.; Jerolmack, D. J.

    2012-12-01

    The process of abrasion of gravel in bed load transport results from particle-to-particle collisions, where the energy involved is sufficient to cause chipping and spallation but not fragmentation of parent grains. The removed rock material is not infinitesimal; daughter products as large as coarse sand can be produced. Although previous work has shown that lithology, grain shape, and energy of collision are contributing factors that control abrasion rates of river-bed material, little is known regarding the relationship between these factors and diminution rates. Here we explicitly isolate and investigate how these three factors influence rates of abrasion and the size distribution of daughter products, with laboratory experiments. The apparatus is a double pendulum (Newton's cradle) that produces well-controlled binary collisions. A high-speed camera precisely measures collision energy, while mass of parent rocks. and the size and shape distributions of daughter products, are measured periodically. We examined abrasion of initially square-cut 'rocks' as they underwent successive collisions in the binary collision apparatus. We have examined mass loss rate for varied lithologies, and observe a similar power-law relationship between impact energy and mass abraded. When normalized by sensible material properties, mass loss curves for all materials collapse onto a single curve, suggesting that the underlying mechanics of abrasion for different materials are the same. The relationship does not display the linear trend expected from pure energetics, and we suggest that this is a shape effect as protruding - and hence easily eroded - corners are worn away. Analysis of daughter-product particle size distributions for different lithology fragments - including natural rocks and also bricks - show the same functional form. Surprisingly, it is the power-law relation expected for brittle materials undergoing fragmentation. This suggests that brittle fracture theory also

  18. The Development of Micromachined Gyroscope Structure and Circuitry Technology

    PubMed Central

    Xia, Dunzhu; Yu, Cheng; Kong, Lun

    2014-01-01

    This review surveys micromachined gyroscope structure and circuitry technology. The principle of micromachined gyroscopes is first introduced. Then, different kinds of MEMS gyroscope structures, materials and fabrication technologies are illustrated. Micromachined gyroscopes are mainly categorized into micromachined vibrating gyroscopes (MVGs), piezoelectric vibrating gyroscopes (PVGs), surface acoustic wave (SAW) gyroscopes, bulk acoustic wave (BAW) gyroscopes, micromachined electrostatically suspended gyroscopes (MESGs), magnetically suspended gyroscopes (MSGs), micro fiber optic gyroscopes (MFOGs), micro fluid gyroscopes (MFGs), micro atom gyroscopes (MAGs), and special micromachined gyroscopes. Next, the control electronics of micromachined gyroscopes are analyzed. The control circuits are categorized into typical circuitry and special circuitry technologies. The typical circuitry technologies include typical analog circuitry and digital circuitry, while the special circuitry consists of sigma delta, mode matching, temperature/quadrature compensation and novel special technologies. Finally, the characteristics of various typical gyroscopes and their development tendency are discussed and investigated in detail. PMID:24424468

  19. Recent progress of abrasion-resistant materials: learning from nature.

    PubMed

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  20. 29 CFR 1915.134 - Abrasive wheels.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... exceeded. (j) All employees using abrasive wheels shall be protected by eye protection equipment in accordance with the requirements of subpart I of this part except when adequate eye protection is afforded by eye shields which are permanently attached to the bench or floor stand....

  1. 30 CFR 58.610 - Abrasive blasting.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with the miner outside the device. (b) Underground areas of underground mines. Silica sand or...

  2. 30 CFR 58.610 - Abrasive blasting.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with the miner outside the device. (b) Underground areas of underground mines. Silica sand or...

  3. 30 CFR 58.610 - Abrasive blasting.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with the miner outside the device. (b) Underground areas of underground mines. Silica sand or...

  4. 30 CFR 58.610 - Abrasive blasting.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with the miner outside the device. (b) Underground areas of underground mines. Silica sand or...

  5. 29 CFR 1915.134 - Abrasive wheels.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... spindle speed under all conditions of normal grinding. The rated maximum speed of the wheel shall not be...) Floor stand and bench mounted abrasive wheels used for external grinding shall be provided with safety guards (protection hoods). The maximum angular exposure of the grinding wheel periphery and sides...

  6. 29 CFR 1915.134 - Abrasive wheels.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... spindle speed under all conditions of normal grinding. The rated maximum speed of the wheel shall not be...) Floor stand and bench mounted abrasive wheels used for external grinding shall be provided with safety guards (protection hoods). The maximum angular exposure of the grinding wheel periphery and sides...

  7. Evaluation and Treatment of Perioperative Corneal Abrasions

    PubMed Central

    Segal, Kira L.; Fleischut, Peter M.; Kim, Charles; Levine, Ben; Faggiani, Susan L.; Banerjee, Samprit; Gadalla, Farida; Lelli, Gary J.

    2014-01-01

    Purpose. To evaluate perioperative risk factors for corneal abrasion (CA) and to determine current care for perioperative CA in a tertiary care setting. Methods. Hospital-based, cross-sectional study. In Operating Room and Post-Anesthesia Care Units patients, a comparison of cases and controls was evaluated to elucidate risk factors, time to treatment, and most common treatments prescribed for corneal abrasions. Results. 86 cases of corneal abrasion and 89 controls were identified from the 78,542 surgical procedures performed over 2 years. Statistically significant risk factors were age (P = 0.0037), general anesthesia (P < 0.001), greater average estimated blood loss (P < 0.001), eyes taped during surgery (P < 0.001), prone position (P < 0.001), trendelenburg position (P < 0.001), and supplemental oxygen en route to and in the Post-Anesthesia Care Units (P < 0.001). Average time to complaint was 129 minutes. 94% of cases had an inpatient ophthalmology consult, with an average time to consult of 164 minutes. The most common treatment was artificial tears alone (40%), followed by combination treatment of antibiotic ointment and artificial tears (35.3%). Conclusions. Trendelenburg positioning is a novel risk factor for CA. Diagnosis and treatment of perioperative corneal abrasions by an ophthalmologist typically require three hours in the tertiary care setting. PMID:24672709

  8. 30 CFR 58.610 - Abrasive blasting.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with the miner outside the device. (b) Underground areas of underground mines. Silica sand or...

  9. 29 CFR 1915.134 - Abrasive wheels.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 7 2014-07-01 2014-07-01 false Abrasive wheels. 1915.134 Section 1915.134 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Tools and Related...

  10. 29 CFR 1915.134 - Abrasive wheels.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 7 2012-07-01 2012-07-01 false Abrasive wheels. 1915.134 Section 1915.134 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Tools and Related...

  11. Dust transport and abrasion assessment within simulated standing vegetation

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Crop residues are useful in protecting the top soil from depletion and abrasion due to wind erosion. A wind tunnel study was done to measure sand transport and abrasion energies within the simulated artificial standing vegetation. Wind profiles, relative abrasion energies and rates of sand dischar...

  12. Relationship between abrasive wear and microstructure of composite resins.

    PubMed

    Draughn, R A; Harrison, A

    1978-08-01

    The in vitro abrasion resistance of seven commercial composite resin restorative materials has been measured. Analysis of the composite microstructures shows that abrasion rates are dependent upon the size, hardness, and volume fraction of particles in the material. The most abrasion-resistant composites contain a high volume fraction of large, hard particles. PMID:278840

  13. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  14. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  15. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  16. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  17. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  18. Wheel Abrasion Experiment Conducted on Mars

    NASA Technical Reports Server (NTRS)

    Ferguson, Dale C.

    1998-01-01

    Sojourner rover showing Lewis' wheel abrasion experiment. The Mars Pathfinder spacecraft soft-landed on Mars on July 4, 1997. Among the many experiments on its small Sojourner rover are three technology experiments from the NASA Lewis Research Center, including the Wheel Abrasion Experiment (WAE). The WAE was designed, built, delivered, and operated on Mars by a team of engineers and scientists from Lewis' Photovoltaics and Space Environments Branch. This experiment collected data to assess wheel surface wear on the Sojourner. It used a specially designed rover wheel, with thin films (200 to 1000 angstroms) of aluminum, nickel, and platinum deposited on black, anodized aluminum strips attached to the rover's right center wheel. As the wheel spun in the Martian soil, a photovoltaic sensor monitored changes in film reflectivity. These changes indicated abrasion of the metal films by Martian surface material. Rolling wear data were accumulated by the WAE. Also, at frequent intervals, all the rover wheels, except the WAE test wheel, were locked to hold the rover stationary while the test wheel alone was spun and dug into the Martian regolith. These tests created wear conditions more severe than simple rolling. The WAE will contribute substantially to our knowledge of Martian surface characteristics. Marked abrasion would indicate a surface composed of hard, possibly sharply edged grains, whereas lack of abrasion would suggest a somewhat softer surface. WAE results will be correlated with ground simulations to determine which terrestrial materials behave most like those on Mars. This knowledge will enable a deeper understanding of erosion processes on Mars and the role they play in Martian surface evolution. Preliminary results show that electrostatic charging of the rover wheels sometimes caused dust to accumulate on the WAE wheel, making interpretation of the reflectance data problematic. If electrostatic charging is the mechanism for dust attraction, this indicates

  19. Abrasion resistance of linings in filament wound composite pipe

    SciTech Connect

    Hall, S.C.

    1999-07-01

    Fiberglass filament wound composite pipe has numerous industrial applications including transportation of petroleum and natural gas. Its corrosion resistance is well known but it can be susceptible to abrasion and erosion when it is used to transport slurries or dry gas containing sand particles. However, composite pipe can be manufactured integrally with abrasion resistant linings which protect the pipe from abrasion and erosion and increase its life. Laboratory investigations were performed to determine the effect of abrasive flows through polyurea-lined and unlined glass-reinforced epoxy (GRE) pipe, ultra-high molecular weight (UHMW) polyethylene (PE) pipe, and unlined steel pipe. Results are provided for the abrasion resistance, chemical resistance, adhesion strength, elongation, tensile strength, impact resistance and hardness of selected linings. The abrasion resistance of polyurea-lined composite pipe proved to be almost as resistant to abrasion and erosion as unlined steel pipe without the electrochemical corrosion associated with steel pipe.

  20. Abrasion-Resistant Technology and its Prospect for CFB Boilers

    NASA Astrophysics Data System (ADS)

    Zheng, H.; Li, Y. J.; Wang, L. J.; Liu, S. H.; Dou, Q. R.

    In recent years, CFB boilers (CFBB) have been widely used in the commercial power plants due to its environmental benefits, high combustion efficiency, wide coal flexibility, and some other advantages. At the same time, the abrasion problem, the greatest weakness of this kind of boiler, has been gradually exposed in its application process. The abrasion, particularly on key parts such as the heating surface of water-cooled wall, furnace corners, separator entrance, seriously restricts the long-period operation ability of the CFBB. This article discusses current development status for various abrasion resistant refractory materials used in a CFBB. Some comments are provided for developing new high-performance abrasion resistant refractory materials and rapid-repaired materials according to the abrasion principle and the abrasion on different parts, as well as the economical and environmental requirements for the material. The abrasion solution and operation period of CFBB can be better improved given realization.

  1. Liquid abrasive pressure pot scoping tests report

    SciTech Connect

    Archibald, K.E.

    1996-01-01

    The primary initiatives of the LITCO Decontamination Development group at the Idaho Chemical Process Plant (ICPP) are the development of methods to eliminate the use of sodium bearing decontamination chemicals and minimization of the amount of secondary waste generated during decontamination activities. In July of 1994, a Commerce Business Daily (CBD) announcement was issued by the INEL to determine commercial interest in the development of an in-situ liquid abrasive grit blasting system. As a result of the CBD announcement, Klieber & Schulz issued an Expression of Interest letter which stated they would be interested in testing a prototype Liquid Abrasive Pressure Pot (LAPP). LITCO`s Decontamination group and Kleiber & Schulz entered into a Cooperative Research and Development Agreement (CRADA) in which the Decontamination Development group tested the prototype LAPP in a non-radioactive hot cell mockup. Test results are provided.

  2. Twin Jet

    NASA Technical Reports Server (NTRS)

    Henderson, Brenda; Bozak, Rick

    2010-01-01

    Many subsonic and supersonic vehicles in the current fleet have multiple engines mounted near one another. Some future vehicle concepts may use innovative propulsion systems such as distributed propulsion which will result in multiple jets mounted in close proximity. Engine configurations with multiple jets have the ability to exploit jet-by-jet shielding which may significantly reduce noise. Jet-by-jet shielding is the ability of one jet to shield noise that is emitted by another jet. The sensitivity of jet-by-jet shielding to jet spacing and simulated flight stream Mach number are not well understood. The current experiment investigates the impact of jet spacing, jet operating condition, and flight stream Mach number on the noise radiated from subsonic and supersonic twin jets.

  3. Comparison of bulk- and surface-micromachined pressure sensors

    SciTech Connect

    Eaton, W.P.; Smith, J.H.; Monk, D.J.; O`Brien, G.; Miller, T.F.

    1998-08-01

    Two piezoresistive micromachined pressure sensors were compared: a commercially available bulk-micromachined (BM) pressure sensor and an experimental surface-micromachined (SM) pressure sensor. While the SM parts had significantly smaller die sizes, they were outperformed in most areas by the BM parts. This was due primarily to the smaller piezoresistive gauge factor in the polysilicon piezoresistors in the SM parts compared to the single crystal strain gauge used in the BM parts.

  4. Loose abrasive slurries for optical glass lapping

    SciTech Connect

    Neauport, Jerome; Destribats, Julie; Maunier, Cedric; Ambard, Chrystel; Cormont, Philippe; Pintault, B.; Rondeau, Olivier

    2010-10-20

    Loose abrasive lapping is widely used to prepare optical glass before its final polishing. We carried out a comparison of 20 different slurries from four different vendors. Slurry particle sizes and morphologies were measured. Fused silica samples were lapped with these different slurries on a single side polishing machine and characterized in terms of surface roughness and depth of subsurface damage (SSD). Effects of load, rotation speed, and slurry concentration during lapping on roughness, material removal rate, and SSD were investigated.

  5. Abrasive slurry composition for machining boron carbide

    DOEpatents

    Duran, Edward L.

    1985-01-01

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  6. Abrasive slurry composition for machining boron carbide

    DOEpatents

    Duran, E.L.

    1984-11-29

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  7. Circular Signs of the Rock Abrasion Tool

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This image was taken by Mars Exploration Rover Opportunity's front hazard-avoidance camera, providing a circular sign of the success of the rover's first grinding of a rock. The round, shallow hole seen in this image is on a rock dubbed 'McKittrick,' located in the 'El Capitan' area of the larger outcrop near Opportunity's landing site.

    Opportunity used its rock abrasion tool to grind off a patch of rock 45.5 millimeters (1.8 inches) in diameter during the 30th martian day, or sol, of its mission (Feb. 23, 2004). The grinding exposed fresh rock for close inspection by the rover's microscopic imager and two spectrometers located on its robotic arm. The Honeybee Robotics team, which designed and operates the rock abrasion tool, determined the depth of the cut at 'McKittrick' to be 4.4 millimeters (0.17 inches) deep.

    On sol 34 (Feb. 27, 2004), the rover is scheduled to grind into its second target on the 'El Capitan' area, a rock dubbed 'Guadalupe' in the upper middle part of this image. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

  8. Micro benchtop optics by bulk silicon micromachining

    DOEpatents

    Lee, Abraham P.; Pocha, Michael D.; McConaghy, Charles F.; Deri, Robert J.

    2000-01-01

    Micromachining of bulk silicon utilizing the parallel etching characteristics of bulk silicon and integrating the parallel etch planes of silicon with silicon wafer bonding and impurity doping, enables the fabrication of on-chip optics with in situ aligned etched grooves for optical fibers, micro-lenses, photodiodes, and laser diodes. Other optical components that can be microfabricated and integrated include semi-transparent beam splitters, micro-optical scanners, pinholes, optical gratings, micro-optical filters, etc. Micromachining of bulk silicon utilizing the parallel etching characteristics thereof can be utilized to develop miniaturization of bio-instrumentation such as wavelength monitoring by fluorescence spectrometers, and other miniaturized optical systems such as Fabry-Perot interferometry for filtering of wavelengths, tunable cavity lasers, micro-holography modules, and wavelength splitters for optical communication systems.

  9. Synthesis CNTs Particle Based Abrasive Media for Abrasive Flow Machining Process

    NASA Astrophysics Data System (ADS)

    Kumar, Sonu; Murtaza, Q.; Walia, R. S.; Dhull, S.; Tyagi, P. K.

    2016-02-01

    Abrasive flow machining (AFM) is a modem fine finishing process used for intricate and internal finishing of components or parts. It is based on flowing of viscoelastic abrasive media over the surface to be fine finished. The abrasive media is the important parameter in the AFM process because of its ability to accurately abrade the predefined area along it flow path. In this study, an attempt is made to develop a new abrasive, alumina with Carbon non tubes (CNTs) in viscoelastic medium. CNT s in house produced through chemical vapour deposition technique and characterize through TEM. Performance evaluation of the new abrasive media is carried out by increasing content of CNT s with fixed extrusion pressure, viscosity of media and media flow rate as process parameters and surface finish improvement and material removal as process responses in AFM setup. Significantly improvement has been observed in material removal and maximum improvement of 100% has been observed in the surface finish on the inner cylindrical surface of the cast iron work piece.

  10. Micromachined Parts Advance Medicine, Astrophysics, and More

    NASA Technical Reports Server (NTRS)

    2015-01-01

    In the mid-1990s, Marshall Space Flight Center awarded two SBIR contracts to Potomac Photonics, now based in Baltimore, for the development of computerized workstations capable of mass-producing tiny, intricate, diffractive optical elements. While the company has since discontinued the workstations, those contracts set the stage for Potomac Photonics to be a leader in the micromachining industry, where NASA remains one of its clients.

  11. Micromachined silicon tunnel sensor for motion detection

    NASA Technical Reports Server (NTRS)

    Kenny, T. W.; Waltman, S. B.; Reynolds, J. K.; Kaiser, W. J.

    1991-01-01

    The extreme sensitivity of electron tunneling to variations in electrode separation has been used to construct a novel, compact displacement transducer. Electrostatic forces are used to control the separation between the tunneling electrodes, thereby eliminating the need for piezoelectric actuators. The entire structure is composed of micromachined silicon single crystals, including a folded cantilever spring and a tip. Measurements of displacement sensitivity and noise are reported. This device offers a substantial improvement over conventional technology for applications which require compact, highly sensitive transducers.

  12. Design of Surface micromachined Compliant MEMS

    SciTech Connect

    Joe Anthony Bradley

    2002-08-01

    The consideration of compliant mechanisms as Microelectromechanical Systems (MEMS) is the focus of this research endeavor. MEMS are micron to millimeter devices that combine electrical, mechanical, and information processing capabilities on the same device. These MEMS need some mechanical motion or parts that move relative to each other. This relative motion, using multiple parts, is not desired because of the assembly requirement and the friction introduced. Compliant devices limits or eliminates friction and the need for multi-component assembly. Compliant devices improve designs by creating single piece mechanisms. The purpose of this research is to validate surface micromachining as a viable fabrication process for compliant MEMS designs. Specifically, this research has sought to fabricate a micro-compliant gripper and a micro-compliant clamp to illustrate the process. While other researchers have created compliant MEMS, most have used comb-drive actuation methods and bulk micromachining processes. This research focuses on fully-compliant devices that use device flexibility for motion and actuation. Validation of these compliant MEMS is achieved by structural optimization of device design and functional performance testing. This research contributes to the ongoing research in MEMS by evaluating the potential of using surface micromachining as a process for fabricating compliant micro-mechanisms.

  13. Design of Surface Micromachined Compliant MEMS

    SciTech Connect

    Joe Anthony Bradley

    2002-12-31

    The consideration of compliant mechanisms as Microelectromechanical Systems (MEMS) is the focus of this research endeavor. MEMS are micron to millimeter devices that combine electrical, mechanical, and information processing capabilities on the same device. These MEMS need some mechanical motion or parts that move relative to each other. This relative motion, using multiple parts, is not desired because of the assembly requirement and the friction introduced. Compliant devices limits or eliminates friction and the need for multi-component assembly. Compliant devices improve designs by creating single piece mechanisms. The purpose of this research is to validate surface micromachining as a viable fabrication process for compliant MEMS designs. Specifically, this research has sought to fabricate a micro-compliant gripper and a micro-compliant clamp to illustrate the process. While other researchers have created compliant MEMs, most have used comb-drive actuation methods and bulk micromachining processes. This research focused on fully-compliant devices that use device flexibility for motion and actuation. Validation of these compliant MEMS is achieved by structural optimization of device design and functional performance testing. This research contributes to the ongoing research in MEMS by evaluating the potential of using surface micromachining as a process for fabricating compliant micro-mechanisms.

  14. Tool calibration system for micromachining system

    DOEpatents

    Miller, Donald M.

    1979-03-06

    A tool calibration system including a tool calibration fixture and a tool height and offset calibration insert for calibrating the position of a tool bit in a micromachining tool system. The tool calibration fixture comprises a yokelike structure having a triangular head, a cavity in the triangular head, and a port which communicates a side of the triangular head with the cavity. Yoke arms integral with the triangular head extend along each side of a tool bar and a tool head of the micromachining tool system. The yoke arms are secured to the tool bar to place the cavity around a tool bit which may be mounted to the end of the tool head. Three linear variable differential transformer's (LVDT) are adjustably mounted in the triangular head along an X axis, a Y axis, and a Z axis. The calibration insert comprises a main base which can be mounted in the tool head of the micromachining tool system in place of a tool holder and a reference projection extending from a front surface of the main base. Reference surfaces of the calibration insert and a reference surface on a tool bar standard length are used to set the three LVDT's of the calibration fixture to the tool reference position. These positions are transferred permanently to a mastering station. The tool calibration fixture is then used to transfer the tool reference position of the mastering station to the tool bit.

  15. Surface-Micromachined Planar Arrays of Thermopiles

    NASA Technical Reports Server (NTRS)

    Foote, Marc C.

    2003-01-01

    Planar two-dimensional arrays of thermopiles intended for use as thermal-imaging detectors are to be fabricated by a process that includes surface micromachining. These thermopile arrays are designed to perform better than do prior two-dimensional thermopile arrays. The lower performance of prior two-dimensional thermopile arrays is attributed to the following causes: The thermopiles are made from low-performance thermoelectric materials. The devices contain dielectric supporting structures, the thermal conductances of which give rise to parasitic losses of heat from detectors to substrates. The bulk-micromachining processes sometimes used to remove substrate material under the pixels, making it difficult to incorporate low-noise readout electronic circuitry. The thermoelectric lines are on the same level as the infrared absorbers, thereby reducing fill factor. The improved pixel design of a thermopile array of the type under development is expected to afford enhanced performance by virtue of the following combination of features: Surface-micromachined detectors are thermally isolated through suspension above readout circuitry. The thermopiles are made of such high-performance thermoelectric materials as Bi-Te and Bi-Sb-Te alloys. Pixel structures are supported only by the thermoelectric materials: there are no supporting dielectric structures that could leak heat by conduction to the substrate.

  16. Rock Cutting Depth Model Based on Kinetic Energy of Abrasive Waterjet

    NASA Astrophysics Data System (ADS)

    Oh, Tae-Min; Cho, Gye-Chun

    2016-03-01

    Abrasive waterjets are widely used in the fields of civil and mechanical engineering for cutting a great variety of hard materials including rocks, metals, and other materials. Cutting depth is an important index to estimate operating time and cost, but it is very difficult to predict because there are a number of influential variables (e.g., energy, geometry, material, and nozzle system parameters). In this study, the cutting depth is correlated to the maximum kinetic energy expressed in terms of energy (i.e., water pressure, water flow rate, abrasive feed rate, and traverse speed), geometry (i.e., standoff distance), material (i.e., α and β), and nozzle system parameters (i.e., nozzle size, shape, and jet diffusion level). The maximum kinetic energy cutting depth model is verified with experimental test data that are obtained using one type of hard granite specimen for various parameters. The results show a unique curve for a specific rock type in a power function between cutting depth and maximum kinetic energy. The cutting depth model developed here can be very useful for estimating the process time when cutting rock using an abrasive waterjet.

  17. Jet shielding of jet noise

    NASA Technical Reports Server (NTRS)

    Simonich, J. C.; Amiet, R. K.; Schlinker, R. H.

    1986-01-01

    An experimental and theoretical study was conducted to develop a validated first principle analysis for predicting the jet noise reduction achieved by shielding one jet exhaust flow with a second, closely spaced, identical jet flow. A generalized fuel jet noise analytical model was formulated in which the acoustic radiation from a source jet propagates through the velocity and temperature discontinuity of the adjacent shielding jet. Input variables to the prediction procedure include jet Mach number, spacing, temperature, diameter, and source frequency. Refraction, diffraction, and reflection effects, which control the dual jet directivity pattern, are incorporated in the theory. The analysis calculates the difference in sound pressure level between the dual jet configuration and the radiation field based on superimposing two independent jet noise directivity patterns. Jet shielding was found experimentally to reduce noise levels in the common plane of the dual jet system relative to the noise generated by two independent jets.

  18. Abrasion and erosion testing of materials used in power production from coal

    SciTech Connect

    Tylczak, Joseph H.; Adler, Thomas A.; Rawers, James C.

    2003-09-01

    The Albany Research Center (ARC) has a long history of studying abrasive wear, related to mineral testing, handling, and processing. The center has also been instrumental in the design and development of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry Sand/Rubber Wheel abrasion tests, Jaw Crusher gouging test, Ball-on-Ball Impact test, and Jet erosion tests. Abrasive and erosive wear studies have been used to develop both new alloys and improved heat treatments of commercial alloys. As part of ARC’s newest iteration on wear testing to evaluate materials for use in new and existing pulverized coal combustion and gasifier power systems, the ARC has designed and constructed a new High Temperature Hostile Atmosphere Erosion Wear Test (HAET). This new piece of test apparatus is designed for erosive particle velocities of 10-40 m/sec and temperatures from room temperature (23°C) to 800+°C, with special control over the gas atmosphere. A variable speed whirling arm design is used to vary the impact energy of the gravity fed erosive particles. The specimens are mounted at the edge of a disk and allow a full range of impingement angles to be selected. An electric furnace heats the specimens in an enclosed retort to the selected temperature. Tests include both oxidizing conditions and reducing conditions. A range of gases, including CO, CO2, CH4, H2, H2S, HCl, N2, O2, and SO2 can be mixed and delivered to the retort. During the erosion testing a stream of abrasive powder is delivered in front of the specimens. This apparatus is designed to use low abrasive fluxes, which simulate real operating conditions in commercial power plants. Currently ~270 μm SiO2 particles are being used to simulate the abrasive impurities typically found in coal. Since operators are always striving for longer lifetimes and higher operating temperatures, this apparatus can help elucidate mechanisms of wastage and identify superior

  19. A new dimension to conservative dentistry: Air abrasion

    PubMed Central

    Hegde, Vivek S; Khatavkar, Roheet A

    2010-01-01

    Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use. PMID:20582212

  20. The dollars and sense of selecting abrasion-resistant materials

    SciTech Connect

    Jackson, D.

    1988-05-01

    Sliding abrasion and impact damage affect mine and plant operating costs on a month-to-month, or, in some cases, day-to-day basis. Modern technology has given us the tools necessary to fight abrasion on every front - materials and techniques that are cost-effective, long-lasting, and easy to use. An inspection of abrasion-resistant materials and processes - metals; ceramics; sprayable and trowelable compounds; polyethylene; urethane; rubber; epoxy - may well provide information that could help improve your company's balance sheet. The following is a compilation of product releases, literature, and manuals offered by manufacturers of abrasion-resistant materials.

  1. Pebble Jammed in Rock Abrasion Tool

    NASA Technical Reports Server (NTRS)

    2004-01-01

    After the rock abrasion tool on NASA's Mars Exploration Rover Opportunity stopped working on sol 199 (Aug. 15, 2004), rover operators used the panoramic camera to take this image the next day for help in diagnosing the problem. The tool was closer than the camera could focus on sharply, but the image does show a dark spot just left of center, which engineers have determined is likely to be a pebble jammed between the cutting-blade rotor and the wire-brush rotor. If that diagnosis is confirmed by further analysis, the tool will likely be commanded to turn the rotors in reverse to release the pebble.

  2. Mars Pathfinder Wheel Abrasion Experiment Ground Test

    NASA Technical Reports Server (NTRS)

    Keith, Theo G., Jr.; Siebert, Mark W.

    1998-01-01

    The National Aeronautics and Space Administration (NASA) sent a mission to the martian surface, called Mars Pathfinder. The mission payload consisted of a lander and a rover. The primary purpose of the mission was demonstrating a novel entry, descent, and landing method that included a heat shield, a parachute, rockets, and a cocoon of giant air bags. Once on the surface, the spacecraft returned temperature measurements near the Martian surface, atmosphere pressure, wind speed measurements, and images from the lander and rover. The rover obtained 16 elemental measurements of rocks and soils, performed soil-mechanics, atmospheric sedimentation measurements, and soil abrasiveness measurements.

  3. Ductile mode electrochemical oxidation assisted micromachining for glassy carbon

    NASA Astrophysics Data System (ADS)

    Nam, Eunseok; Lee, Chan-Young; Jun, Martin B. G.; Min, Byung-Kwon

    2015-04-01

    Recently, a new mechanical machining process using electrochemical oxidation was reported. Electrochemical oxidation assisted micromachining was applied to the machining of glassy carbon. The material removal process of the electrochemical oxidation assisted micromachining consists of repeated cycles of oxidation followed by removal of the oxide layer. In this paper, we experimentally investigate and compare the critical chip thickness for ductile mode cutting in mechanical machining and electrochemical oxidation assisted micromachining of glassy carbon. The theoretical critical chip thickness is calculated for mechanical machining of glassy carbon and experimentally verified. The effect of electrochemical oxidation on the critical chip thickness for ductile mode micromachining is also studied for glassy carbon. It is found that the critical chip thickness is increased for the electrochemical oxidation assisted micromachining.

  4. The application of micromachined sensors to manned space systems

    NASA Technical Reports Server (NTRS)

    Bordano, Aldo; Havey, Gary; Wald, Jerry; Nasr, Hatem

    1993-01-01

    Micromachined sensors promise significant system advantages to manned space vehicles. Vehicle Health Monitoring (VHM) is a critical need for most future space systems. Micromachined sensors play a significant role in advancing the application of VHM in future space vehicles. This paper addresses the requirements that future VHM systems place on micromachined sensors such as: system integration, performance, size, weight, power, redundancy, reliability and fault tolerance. Current uses of micromachined sensors in commercial, military and space systems are used to document advantages that are gained and lessons learned. Based on these successes, the future use of micromachined sensors in space programs is discussed in terms of future directions and issues that need to be addressed such as how commercial and military sensors can meet future space system requirements.

  5. An experiment system for testing synergetic erosion caused by sand abrasion and cavitation

    NASA Astrophysics Data System (ADS)

    Lu, L.; Liu, J.; Zhang, J. G.; Zhu, L.; Xu, H. Q.; Meng, X. C.; Yu, J. C.; Ma, S. P.; Wang, K.

    2014-03-01

    An advanced comprehensive test system, designed for testing synergetic erosion due to cavitation and sand abrasion in hydraulic machinery, is presented in this paper. This system includes an integrated test rig, control platform, and state-of-the-art measurement etc. For the integrated test system, there are three test modes, Venturi-section water tunnel, rotating disc and rotating disc with jet nozzle. The maximum velocity is 45 m/s for Venturi-section water tunnel test mode, and 85 m/s for rotating disc test mode. The pressure range for those two test modes can be regulated within -0.09 MPa~0.6 MPa. The highest flow relative velocity is 120 m/s for rotating disc with jet nozzle test mode. All key parameters measured from the test rig, such as flow discharge, pressure, sand concentration, temperature etc, can be displayed online and processed in the control platform. This new test system provides researchers with the possibility to measure cavitation erosion, sand abrasion and the synergetic damage in hydraulic machinery. Further, flow visualization analysis, weight loss measurements and erosion outline measurements are available using the system.

  6. Use of chemical mechanical polishing in micromachining

    DOEpatents

    Nasby, R.D.; Hetherington, D.L.; Sniegowski, J.J.; McWhorter, P.J.; Apblett, C.A.

    1998-09-08

    A process for removing topography effects during fabrication of micromachines. A sacrificial oxide layer is deposited over a level containing functional elements with etched valleys between the elements such that the sacrificial layer has sufficient thickness to fill the valleys and extend in thickness upwards to the extent that the lowest point on the upper surface of the oxide layer is at least as high as the top surface of the functional elements in the covered level. The sacrificial oxide layer is then polished down and planarized by chemical-mechanical polishing. Another layer of functional elements is then formed upon this new planarized surface. 4 figs.

  7. Use of chemical mechanical polishing in micromachining

    DOEpatents

    Nasby, Robert D.; Hetherington, Dale L.; Sniegowski, Jeffry J.; McWhorter, Paul J.; Apblett, Christopher A.

    1998-01-01

    A process for removing topography effects during fabrication of micromachines. A sacrificial oxide layer is deposited over a level containing functional elements with etched valleys between the elements such that the sacrificial layer has sufficient thickness to fill the valleys and extend in thickness upwards to the extent that the lowest point on the upper surface of the oxide layer is at least as high as the top surface of the functional elements in the covered level. The sacrificial oxide layer is then polished down and planarized by chemical-mechanical polishing. Another layer of functional elements is then formed upon this new planarized surface.

  8. Active micromachines: Microfluidics powered by mesoscale turbulence

    PubMed Central

    Thampi, Sumesh P.; Doostmohammadi, Amin; Shendruk, Tyler N.; Golestanian, Ramin; Yeomans, Julia M.

    2016-01-01

    Dense active matter, from bacterial suspensions and microtubule bundles driven by motor proteins to cellular monolayers and synthetic Janus particles, is characterized by mesoscale turbulence, which is the emergence of chaotic flow structures. By immersing an ordered array of symmetric rotors in an active fluid, we introduce a microfluidic system that exploits spontaneous symmetry breaking in mesoscale turbulence to generate work. The lattice of rotors self-organizes into a spin state where neighboring discs continuously rotate in permanent alternating directions due to combined hydrodynamic and elastic effects. Our virtual prototype demonstrates a new research direction for the design of micromachines powered by the nematohydrodynamic properties of active turbulence. PMID:27419229

  9. Reactive accelerated cluster erosion (RACE) for micromachining

    NASA Astrophysics Data System (ADS)

    Gspann, J.

    1997-02-01

    Accelerated ionized cluster beams are used for micromachining of bulk diamond, CVD diamond films, single-crystalline silicon, or Pyrex glass, among others. Beams of clusters of CO2 or of SF6 with about 1000 molecules per unit charge are accelerated to up to 120 KeV kinetic energy for mask projective surface bombardment. Patterning is achieved via physical as well as chemical surface erosion: reactive accelerated cluster erosion (RACE). Very smooth eroded surfaces result for bulk natural diamond, silicon, metals and glass. Polycrystalline, strongly faceted CVD diamond films are effectively planarized. Submicrometer structures with adjustable wall inclination can be generated. Surface melting seems to govern the cluster impact induced nanomodifications.

  10. Active micromachines: Microfluidics powered by mesoscale turbulence.

    PubMed

    Thampi, Sumesh P; Doostmohammadi, Amin; Shendruk, Tyler N; Golestanian, Ramin; Yeomans, Julia M

    2016-07-01

    Dense active matter, from bacterial suspensions and microtubule bundles driven by motor proteins to cellular monolayers and synthetic Janus particles, is characterized by mesoscale turbulence, which is the emergence of chaotic flow structures. By immersing an ordered array of symmetric rotors in an active fluid, we introduce a microfluidic system that exploits spontaneous symmetry breaking in mesoscale turbulence to generate work. The lattice of rotors self-organizes into a spin state where neighboring discs continuously rotate in permanent alternating directions due to combined hydrodynamic and elastic effects. Our virtual prototype demonstrates a new research direction for the design of micromachines powered by the nematohydrodynamic properties of active turbulence. PMID:27419229

  11. Micromachined piconewton force sensor for biophysics investigations

    SciTech Connect

    Koch, Steven J.; Thayer, Gayle E.; Corwin, Alex D.; Boer, Maarten P. de

    2006-10-23

    We describe a micromachined force sensor that is able to measure forces as small as 1 pN in both air and water. First, we measured the force field produced by an electromagnet on individual 2.8 {mu}m magnetic beads glued to the sensor. By repeating with 11 different beads, we measured a 9% standard deviation in saturation magnetization. We next demonstrated that the sensor was fully functional when immersed in physiological buffer. These results show that the force sensors can be useful for magnetic force calibration and also for measurement of biophysical forces on chip.

  12. Wideband micromachined microphones with radio frequency detection

    NASA Astrophysics Data System (ADS)

    Hansen, Sean Thomas

    There are many commercial, scientific, and military applications for miniature wideband acoustic sensors, including monitoring the condition or wear of equipment, collecting scientific data, and identifying and localizing military targets. The application of semiconductor micromachining techniques to sensor fabrication has the potential to transform acoustic sensing with small, reproducible, and inexpensive silicon-based microphones. However, such sensors usually suffer from limited bandwidth and from non-uniformities in their frequency response due to squeeze-film damping effects and narrow air gaps. Furthermore, they may be too fragile to be left unattended in a humid or dusty outdoor environment. Silicon microphones that incorporate capacitive micromachined ultrasonic transducer membranes overcome some of the drawbacks of conventional microphones. These micromachined membranes are small and robust enough to be vacuum-sealed, and can withstand atmospheric pressure and submersion in water. In addition, the membrane mechanical response is flat from dc up to ultrasonic frequencies, resulting in a wideband sensor for accurate spectral analysis of acoustic signals. However, a sensitive detection scheme is necessary to detect the small changes in membrane displacement that result from using smaller, stiffer membranes than do conventional microphones. We propose a radio frequency detection technique, in which the capacitive membranes are incorporated into a transmission line. Variations in membrane capacitance due to impinging sound pressure are sensed through the phase variations of a carrier signal that propagates along the line. This dissertation examines the design, fabrication, modeling, and experimental measurements of wideband micromachined microphones using sealed ultrasonic membranes and RF detection. Measurements of fabricated microphones demonstrate less than 0.5 dB variation in their output responses between 0.1 Hz to 100 kHz under electrostatic actuation of

  13. Mars Exploration Rovers' Rock Abrasion Tool

    NASA Astrophysics Data System (ADS)

    Gorevan, S.; Myrick, T.; Davis, K.; Ji, J.; Bartlett, P.; Mukherjee, S.; Arafat, T.

    2003-04-01

    Each of the twin 2003 Mars Exploration Rovers will be equipped with a Rock Abrasion Tool (RAT) designed and tested by Honeybee Robotics. The RAT is a robotic grinding tool and science instrument about the size of a soda can and weighing less than 690 grams that is carried by the robotic arm or Instrument Deployment Device (IDD) of the rover. The primary purpose of the RAT is to remove the dust and surface rind from Mars rock targets to reveal the underlying petrographic features. After the RAT is placed and preloaded against the target rock by the IDD, all operations of the RAT are performed autonomously. Using three small motors to drive the rotation, revolve and z-axis subassemblies the RAT removes a 45 mm diameter, 5 mm deep patch of rock. The RAT has a resin-bonded diamond abrasion wheel and two brushes to provide a clean observation surface for the three surface instruments - APXS, Microscopic Imager and Moessbauer Spectrometer. Detailed design and operation descriptions, as well as recent qualification and operational testing results will be presented.

  14. Surface assessment and modification of concrete using abrasive blasting

    NASA Astrophysics Data System (ADS)

    Millman, Lauren R.

    Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO22 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute's (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to

  15. Microwave sintering of sol-gel derived abrasive grain

    DOEpatents

    Plovnick, Ross; Celikkaya, Ahmet; Blake, Rodger D.

    1997-01-01

    A method is provided for making microwave-sintered, free flowing alpha alumina-based ceramic abrasive grain, under conditions effective to couple microwaves with calcined alpha alumina-based abrasive gain precursor and sinter it at a temperature of at least about 1150.degree. C.

  16. Soybean seedlings tolerate abrasion from air-propelled grit

    Technology Transfer Automated Retrieval System (TEKTRAN)

    New tools for controlling weeds would be useful for soybean production in organic systems. Air-propelled abrasive grit is one such tool that performs well for in-row weed control in corn, but crop safety in soybean is unknown. We examined responses to abrasion by corn-cob grit of soybean seedlings a...

  17. Sand abrasion injury and biomass partitiioning in cotton seedlings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Wind blown soil particle abrasion negatively impacts millions of hectares of crops annually. The goal of this study was to examine the effects of wind and wind blown sand abrasion damage on cotton (Gossypium hirsutum L.) seedling biomass partitioning to leaves, stems, and roots. Seedlings of three ...

  18. 29 CFR 1926.303 - Abrasive wheels and tools.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 8 2014-07-01 2014-07-01 false Abrasive wheels and tools. 1926.303 Section 1926.303 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Tools-Hand and Power § 1926.303 Abrasive wheels and tools. (a) Power. All grinding machines shall be supplied with sufficient power to maintain...

  19. 21 CFR 872.6010 - Abrasive device and accessories.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Abrasive device and accessories. 872.6010 Section 872.6010 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and...

  20. 21 CFR 872.6010 - Abrasive device and accessories.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Abrasive device and accessories. 872.6010 Section 872.6010 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and...

  1. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    PubMed Central

    PASCARETTI-GRIZON, Florence; MABILLEAU, Guillaume; CHAPPARD, Daniel

    2013-01-01

    Objectives The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders) and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI). Material and Methods Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate) were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra) and illustrated in 3D the abraded areas. Results Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. Conclusion Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials. PMID:24212995

  2. Sand abrasion injury and biomass partitioning in cotton seedlings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Wind blown soil particle abrasion negatively impacts millions of hectares of crops annually. The goal of this study was to examine the effects of wind and wind blown sand abrasion damage on cotton (Gossypium hirsutum L.) seedling biomass partitioning to leaves, stems, and roots. Seedlings of three ...

  3. 29 CFR 1910.215 - Abrasive wheel machinery.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... of the American National Standard Safety Code for the Use, Care, and Protection of Abrasive Wheels... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery....

  4. 29 CFR 1910.215 - Abrasive wheel machinery.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... of the American National Standard Safety Code for the Use, Care, and Protection of Abrasive Wheels... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery....

  5. Cotton seedling abrasion and recovery from wind blown sand

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Millions of hectares of crops are exposed to wind blown sand abrasion each year and in many instances the damage is thought to be severe enough to require replanting. The goal of this study was to determine the effects of wind blown sand abrasion duration on cotton (Gossypium hirsutum L.) seedlings...

  6. 29 CFR 1910.215 - Abrasive wheel machinery.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Abrasive wheel machinery. 1910.215 Section 1910.215 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery. (a... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or...

  7. Sand abrasion injury and biomass partitioning in cotton seedlings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Millions of acres of crops are exposed to wind blown sand abrasion injury each year and in many instances the damage is thought to be sufficiently severe to require replanting. The goal of this study was to determine the effects of wind blown sand abrasion duration on cotton seedlings. Seedlings of ...

  8. Micromachined scanner actuated by electromagnetic induction

    NASA Astrophysics Data System (ADS)

    Barbaroto, Pedro R.; Ferreira, Luiz O. S.; Doi, Ioshiaki

    2002-10-01

    A novel micromachined scanner with electromagnetic induction actuation principle is presented. It was manufactured by Si-LIG technique, where its mechanical structure was made by bulk silicon micromachining of 200μm thick (100) silicon substrate, and its electric circuit was made by deep UV lithography and Au electroplating. The monolithic mechanical structure is a 12×24 mm2 rectangular frame connected by 4.5mm long torsion bars to a 4×10mm2 rectangular rotor. On one face of the rotor is the electric circuit, a 70μm thick, single turn, electroplated Au coil with 3.3mΩ electrical resistance. The other face of the rotor was mirrored by a 1480Å thick Al film. An external magnetic circuit generated a constant 1150 Gauss magnetic field parallel to the coil plane and a 100 Gauss (peak value) field normal to the coil plane. Maximum deflection angle of 6.5°pp at the 1311Hz resonance frequency was measured, and the quality factor Q was 402. The results shown that electromagnetic induction actuation is adequate for meso-scale systems and capable of producing resonant scanners with performance compatible with applications like bar code readers.

  9. Capacitive micromachined ultrasonic transducers: fabrication technology.

    PubMed

    Ergun, Arif Sanli; Huang, Yongli; Zhuang, Xuefeng; Oralkan, Omer; Yaralioglu, Goksen G; Khuri-Yakub, Butrus T

    2005-12-01

    Capacitive micromachined ultrasonic transducer (cMUT) technology is a prime candidate for next generation imaging systems. Medical and underwater imaging and the nondestructive evaluation (NDE) societies have expressed growing interest in cMUTs over the years. Capacitive micromachined ultrasonic transducer technology is expected to make a strong impact on imaging technologies, especially volumetric imaging, and to appear in commercial products in the near future. This paper focuses on fabrication technologies for cMUTs and reviews and compares variations in the production processes. We have developed two main approaches to the fabrication of cMUTs: the sacrificial release process and the recently introduced wafer-bonding method. This paper gives a thorough review of the sacrificial release processes, and it describes the new wafer-bonding method in detail. Process variations are compared qualitatively and quantitatively whenever possible. Through these comparisons, it was concluded that wafer-bonded cMUT technology was superior in terms of process control, yield, and uniformity. Because the number of steps and consequent process time were reduced (from six-mask process to four-mask process), turn-around time was improved significantly. PMID:16463490

  10. Optical network of silicon micromachined sensors

    NASA Astrophysics Data System (ADS)

    Wilson, Mark L.; Burns, David W.; Zook, J. David

    1996-03-01

    The Honeywell Technology Center, in collaboration with the University of Wisconsin and the Mobil Corporation, and under funding from this ARPA sponsored program, are developing a new type of `hybrid' micromachined silicon/fiber optic sensor that utilizes the best attributes of each technology. Fiber optics provide a noise free method to read out the sensor without electrical power required at the measurement point. Micromachined silicon sensor techniques provide a method to design many different types of sensors such as temperature, pressure, acceleration, or magnetic field strength and report the sensor data using FDM methods. Our polysilicon resonant microbeam structures have a built in Fabry-Perot interferometer that offers significant advantages over other configurations described in the literature. Because the interferometer is an integral part of the structure, the placement of the fiber becomes non- critical, and packaging issues become considerably simpler. The interferometer spacing are determined by the thin-film fabrication processes and therefore can be extremely well controlled. The main advantage, however, is the integral vacuum cavity that ensures high Q values. Testing results have demonstrated relaxed alignment tolerances in packaging these devices, with an excellent Signal to Noise Ratio. Networks of 16 or more sensors are currently being developed. STORM (Strain Transduction by Optomechanical Resonant Microbeams) sensors can also provide functionality and self calibration information which can be used to improve the overall system reliability. Details of the sensor and network design, as well as test results, are presented.

  11. Microfracture patterns of abrasive wear striations on teeth indicate directionality.

    PubMed

    Gordon, K R

    1984-03-01

    A method is described that will indicate the direction that an abrasive particle was traveling as it scored the surface of a brittle material. Light and scanning electron micrographs of glass, dentine, and enamel abraded by loose and, steel carbide, and diamond indicate that partial Hertzian fracture cones are formed at the margins of wear striations during abrasion. The bases of these fracture cones face in the direction of travel of the abrasive particle and, therefore, indicate directionality. Because this method is based only on the consistent geometry of fracturing of brittle materials, it is independent of the loading of the abrasive particle. The only other method available to determine directionality of striations is unreliable since it uses the width of striations, and, hence, is dependent upon a consistent loading regime of the abrasive particle. This new method has direct application for determining the direction of movement of the jaws during mastication in living or fossil animals. PMID:6731603

  12. Solidification Structure and Abrasion Resistance of High Chromium White Irons

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Laird, George, II

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  13. Solidification structure and abrasion resistance of high chromium white irons

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Laird, G. II

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  14. Design of an impact abrasion testing machine

    NASA Astrophysics Data System (ADS)

    Zhang, D.; Beeley, P. R.; Baker, A. J.

    1994-04-01

    By using a cam-flat follower-impact shaft with a crank-flat rotating anvil system, the machine to be described can create various impact abrasion conditions to simulate a large range of industrial situations encountered in this field. The main features of the machine are the long working life of the flat rotating anvil, which works in the same way as that of the disk in a pin-on-disk wear tester, and the accurate control of both the impact energy delivered to the specimen and the total sliding distance of the specimen on the anvil. Statistical analysis of test results on the machine with EN24 steel and cast high manganese steel shows that the uncertainty of the population mean is within +/- 4.7% of the sample mean under a 95% confidence level of student distribution, which indicates a very good accuracy of test.

  15. Microscope Cells Containing Multiple Micromachined Wells

    NASA Technical Reports Server (NTRS)

    Turner, Walter; Skupinski, Robert

    2003-01-01

    Tech Briefs, May 2003 19 Manufacturing Microscope Cells Containing Multiple Micromachined Wells The cost per cell has been reduced substantially. John H. Glenn Research Center, Cleveland, Ohio An improved design for multiple-well microscope cells and an associated improved method of fabricating them have been devised. [As used here, "well" denotes a cavity that has a volume of about 1 or 2 L and that is used to hold a sample for examination under a microscope. As used here, "cell" denotes a laminate, based on a standard 1- by 3-in. (2.54- by 7.62-cm) microscope slide, that comprises (1) the slide as the lower layer, (2) an intermediate layer that contains holes that serve as the wells, and (3) a top layer that either consists of, or is similar to, a standard microscope-slide cover slip.] The improved design and method of fabrication make it possible to increase (relative to a prior design and method of fabrication) the number of wells per cell while reducing the fabrication loss and reducing the cost per cell to about one-tenth of the prior value. In the prior design and method, the slide, well, and cover-slip layers were made from silicate glass. The fabrication of each cell was a labor-intensive process that included precise cutting and grinding of the glass components, fusing of the glass components, and then more grinding and polishing to obtain desired dimensions. Cells of the prior design were expensive and fragile, the rate of loss in fabrication was high, and the nature of the glass made it difficult to increase the number of cells per well. Efforts to execute alternative prior designs in plastic have not yielded satisfactory results because, for typical applications, plastics are not sufficiently thermally or chemically stable, not sufficiently optically clear, and/or not hard enough to resist scratching. The figure depicts a cell of the present improved type. The slide and cover-slip layers are made of a low-thermal-expansion glass (Pyrex(TradeMark) or

  16. Mechanics, kinematics and geometry of pebble abrasion from binary collisions

    NASA Astrophysics Data System (ADS)

    Miller, K. L.; Jerolmack, D. J.

    2014-12-01

    As sediment is transported downstream as bedload, it collides with the bed causing sharp edges to chip and wear away, rounding the rock through the process of abrasion. Previous work has linked abrasion to downstream fining and rounding of grains, however, there has been little attempt to understand the underlying kinematics of abrasion. Furthermore, most studies neglect the fine particle produced during the abrasion process, as the initial grain gets smaller and rounder. In this research, we preform well-controlled laboratory experiments to determine the functional dependence between impact energy and mass lost from abrasion. We use a double-pendulum "Newton's Cradle" set-up to examine the abrasion between two grains and with a high-speed camera, we can quantify the impact energies during collision. Results from experiments verify that mass loss is proportional to kinetic energy. We define a material parameter that incorporates material density, Young's modulus, and tensile stress and show that this parameter is directly related to the proportionality between mass loss and energy. We identify an initial region of the mass loss curves in which abrasion is independent of energy and material properties; results suggest this region is determined by shape. We show that grain size distributions of daughter products are universal and independent of material; they follow a Weibull distribution, which is expected distribution from brittle fracture theory. Finally, scanning electron microscope (SEM) images show a thin damage zone near the surface, suggesting that collision energy is attenuated over some small skin depth. Overall, we find that pebble abrasion by collision can be characterized by two universal scaling relations - the mass loss versus energy curves and the size distribution of daughter products. Results will be useful for estimating expected abrasion rates in the field, and additionally demonstrate that low-energy collisions produce large quantities of sand

  17. Micromachined sensor and actuator research at the Microelectronics Development Laboratory

    SciTech Connect

    Smith, J.H.; Barron, C.C.; Fleming, J.G.; Montague, S.; Rodriguez, J.L.; Smith, B.K.; Sniegowski, J.J.

    1994-12-31

    An overview of the major sensor and actuator projects using the micromachining capabilities of the Microelectronics Development Laboratory at Sandia National Laboratories is presented. Development efforts are underway for a variety of micromechanical devices and control electronics for those devices. Surface micromachining is the predominant technology under development. Pressure sensors based on silicon nitride diaphragms have been developed. Hot polysilicon filaments for calorimetric gas sensing have been developed. Accelerometers based upon high-aspect ratio surface micromachining are under development. Actuation mechanisms employing either electrostatic or steam power are being combined with a three-level active (plus an additional passive level) polysilicon surface micromachining process to couple these actuators to external devices. Results of efforts toward integration of micromechanics with the driving electronics for actuators or the amplification/signal processing electronics for sensors is also described. This effort includes a tungsten metallization process to allow the CMOS electronics to withstand high-temperature micromechanical processing.

  18. Micromachined systems-on-a-chip: Technology and applications

    SciTech Connect

    Smith, J.H.; Lemkin, M.A.

    1997-04-01

    Sacrificial polysilicon surface micromachining is emerging as a technology that enables the mass production of complex microelectromechanical systems by themselves or integrated with microelectronic systems. Early versions of these micromachined systems-on-a-chip have already found application in the commercial world as acceleration sensors for airbag deployment (for example, ADI`s ADXL50). Two technologies described here, enable systems with increasing degrees of complexity to be fabricated. The first is a three-level polysilicon micromachining process which includes a fourth polysilicon electrical interconnect level, while the other is a single-level (+ second electrical interconnect level) polysilicon surface micromachining process integrated with 1.25 micron CMOS. Samples of systems-on-a-chip built in these processes such as combination locks, pop-up mirrors, and multi-axis accelerometers are also given.

  19. Micromachined TWTs for THz Radiation Sources

    NASA Technical Reports Server (NTRS)

    Booske, John H.; vanderWeide, Daniel W.; Kory, Carol L.; Limbach, S.; Downey, Alan (Technical Monitor)

    2001-01-01

    The Terahertz (THz) region of the electromagnetic spectrum (about 300 - 3000 GHz in frequency or about 0.1 - 1 mm free space wavelength) has enormous potential for high-data-rate communications, spectroscopy, astronomy, space research, medicine, biology, surveillance, remote sensing, industrial process control, etc. It has been characterized as the most scientifically rich, yet under-utilized, region of the electromagnetic spectrum. The most critical roadblock to full exploitation of the THz band is lack of coherent radiation sources that are powerful (0.001 - 1.0 W continuous wave), efficient (> 1%), frequency agile (instantaneously tunable over 1% bandwidths or more), reliable, and comparatively inexpensive. To develop vacuum electron device (VED) radiation sources satisfying these requirements, fabrication and packaging approaches must be heavily considered to minimize costs, in addition to the basic interaction physics and circuit design. To minimize size of the prime power supply, beam voltage must be minimized, preferably 10 kV. Solid state sources satisfy the low voltage requirement, but are many orders of magnitude below power, efficiency, and bandwidth requirements. On the other hand, typical fast-wave VED sources in this regime (e.g., gyrotrons, FELs) tend to be large, expensive, high voltage and very high power devices unsuitable for most of the applications cited above. VEDs based on grating or inter-digital (ID) circuits have been researched and developed. However, achieving forward-wave amplifier operation with instantaneous fractional bandwidths > 1% is problematic for these devices with low-energy (< 15 kV) electron beams. Moreover, the interaction impedance is quite low unless the beam-circuit spacing is kept particularly narrow, often leading to significant beam interception. One solution to satisfy the THz source requirements mentioned above is to develop micromachined VEDs, or "micro-VEDs". Among other benefits, micro-machining technologies

  20. MEASUREMENT OF NANOSTRUCTURES WITH MICROMACHINED MICROSCOPES

    SciTech Connect

    G.S. KINO; W.E. MOERNER

    2005-04-30

    We have made reproducible scanning probes with high efficiency, and predictable and reproducible character-istics. We obtained good efficiency with dimensions well below the diffraction limit, so that rela-tively small laser powers in the milliwatt range can be used. For single frequency operation, only low power is necessary to obtain very high fields for the excitation of well-defined Raman scattering, and to work in a reflection mode with good scanning speeds; obtained predictable results with very high fields suitable for obtaining Raman scattering and two-photon scattering; made a scanning probe mounted on a micromachined cantilever to obtain high definition reflection mode images that can be scanned rapidly;and observed Raman scattering using bowtie antennas with CW excitation.

  1. Micromachined Tunneling Displacement Transducers for Physical Sensors

    NASA Technical Reports Server (NTRS)

    Kenny, T. W.; Kaiser, W. J.; Podosek, J. A.; Rockstad, H. K.; Reynolds, J. K.; Vote, E. C.

    1993-01-01

    We have designed and constructed a series of tunneling sensors which take advantage of the extreme position sensitivity of electron tunneling. In these sensors, a tunneling displacement transducer, based on scanning tunneling microscopy principles, is used to detect the signal-induced motion of a sensor element. Through the use of high-resonant frequency mechanical elements for the transducer, sensors may be constructed which offer wide bandwidth, and are robust and easily operated. Silicon micromachining may be used to fabricate the transducer elements, allowing integration of sensor and control electronics. Examples of tunneling accelerometers and infrared detectors will be discussed. In each case, the use of the tunneling transducer allows miniaturization of the sensor as well as enhancement of the sensor performance.

  2. Micromachined fragment capturer for biomedical applications

    NASA Astrophysics Data System (ADS)

    Choi, Young-Soo; Lee, Dong-Weon

    2011-11-01

    Due to changes in modern diet, a form of heart disease called chronic total occlusion has become a serious disease to be treated as an emergency. In this study, we propose a micromachined capturer that is designed and fabricated to collect plaque fragments generated during surgery to remove the thrombus. The fragment capturer consists of a plastic body made by rapid prototyping, SU-8 mesh structures using MEMS techniques, and ionic polymer metal composite (IPMC) actuators. An array of IPMC actuators combined with the SU-8 net structure was optimized to effectively collect plaque fragments. The evaporation of solvent through the actuator's surface was prevented using a coating of SU-8 and polydimethylsiloxane thin film on the actuator. This approach improved the available operating time of the IPMC, which primarily depends on solvent loss. Our preliminary results demonstrate the possibility of using the capturer for biomedical applications.

  3. Micromachined dual input axis rate gyroscope

    NASA Astrophysics Data System (ADS)

    Juneau, Thor Nelson

    The need for inexpensive yet reliable angular rate sensors in fields ranging from automotive to consumer electronics has motivated prolific micromachined rate gyroscope research. The vast majority of research has focused on single input axis rate gyroscopes based upon either translational resonance, such as tuning forks, or structural mode resonance, such as vibrating rings. However, this work presents a novel, contrasting approach based on angular resonance of a rotating rigid rotor suspended by torsional springs. The inherent symmetry of the circular design allows angular rate measurement about two axes simultaneously, hence the name micromachined dual-axis rate gyroscope. The underlying theory of operation, mechanical structure design optimization, electrical interface circuitry, and signal processing are described in detail. Several operational versions were fabricated using two different fully integrated surface micromachining processes as proof of concept. The heart of the dual-axis rate gyroscope is a ˜2 mum thick polysilicon disk or rotor suspended above the substrate by a four beam suspension. When this rotor in driven into angular oscillation about the axis perpendicular to the substrate, a rotation rate about the two axes parallel to the substrate invokes an out of plane rotor tilting motion due to Coriolis acceleration. This tilting motion is capacitively measured and on board integrated signal processing provides two output voltages proportional to angular rate input about the two axes parallel to the substrate. The design process begins with the derivation of gyroscopic dynamics. The equations suggest that tuning sense mode frequencies to the drive oscillation frequency can vastly increase mechanical sensitivity. Hence the supporting four beam suspension is designed such that electrostatic tuning can match modes despite process variations. The electrostatic tuning range is limited only by rotor collapse to the substrate when tuning-voltage induced

  4. The effects of abrasives on electrical submersible pumps

    SciTech Connect

    Wilson, B.L. )

    1990-06-01

    The electrical submersible pump (ESP) is a high-speed rotating device. Its operational life in oil wells can depend on the type and quantities of abrasives present in the produced fluid. This paper reports on a set of experiments performed in a specialized abrasive test loop. In the test, the size and quantity of abrasives were varied along with flow rate through the pump. This paper also examines recent literature on sand production and explores some of the practical problems in sand measurement.

  5. Method for forming an abrasive surface on a tool

    DOEpatents

    Seals, Roland D.; White, Rickey L.; Swindeman, Catherine J.; Kahl, W. Keith

    1999-01-01

    A method for fabricating a tool used in cutting, grinding and machining operations, is provided. The method is used to deposit a mixture comprising an abrasive material and a bonding material on a tool surface. The materials are propelled toward the receiving surface of the tool substrate using a thermal spray process. The thermal spray process melts the bonding material portion of the mixture, but not the abrasive material. Upon impacting the tool surface, the mixture or composition solidifies to form a hard abrasive tool coating.

  6. Surface micromachined microengine as the driver for micromechanical gears

    SciTech Connect

    Garcia, E.J.; Sniegowski, J.J.

    1995-05-01

    The transmission of mechanical power is often accomplished through the use of gearing. The recently developed surface micromachined microengine provides us with an actuator which is suitable for driving surface micromachined geared systems. In this paper we will present aspects of the microengine as they relate to the driving of geared mechanisms, issues relating to the design of micro gear mechanisms, and details of a design of a microengine-driven geared shutter mechanism.

  7. Fuzzy jets

    DOE PAGESBeta

    Mackey, Lester; Nachman, Benjamin; Schwartzman, Ariel; Stansbury, Conrad

    2016-06-01

    Here, collimated streams of particles produced in high energy physics experiments are organized using clustering algorithms to form jets . To construct jets, the experimental collaborations based at the Large Hadron Collider (LHC) primarily use agglomerative hierarchical clustering schemes known as sequential recombination. We propose a new class of algorithms for clustering jets that use infrared and collinear safe mixture models. These new algorithms, known as fuzzy jets , are clustered using maximum likelihood techniques and can dynamically determine various properties of jets like their size. We show that the fuzzy jet size adds additional information to conventional jet taggingmore » variables in boosted topologies. Furthermore, we study the impact of pileup and show that with some slight modifications to the algorithm, fuzzy jets can be stable up to high pileup interaction multiplicities.« less

  8. Fuzzy jets

    NASA Astrophysics Data System (ADS)

    Mackey, Lester; Nachman, Benjamin; Schwartzman, Ariel; Stansbury, Conrad

    2016-06-01

    Collimated streams of particles produced in high energy physics experiments are organized using clustering algorithms to form jets. To construct jets, the experimental collaborations based at the Large Hadron Collider (LHC) primarily use agglomerative hierarchical clustering schemes known as sequential recombination. We propose a new class of algorithms for clustering jets that use infrared and collinear safe mixture models. These new algorithms, known as fuzzy jets, are clustered using maximum likelihood techniques and can dynamically determine various properties of jets like their size. We show that the fuzzy jet size adds additional information to conventional jet tagging variables in boosted topologies. Furthermore, we study the impact of pileup and show that with some slight modifications to the algorithm, fuzzy jets can be stable up to high pileup interaction multiplicities.

  9. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    NASA Astrophysics Data System (ADS)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  10. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa

    1987-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  11. The Cooling and Lubrication Performance of Graphene Platelets in Micro-Machining Environments

    NASA Astrophysics Data System (ADS)

    Chu, Bryan

    The research presented in this thesis is aimed at investigating the use of graphene platelets (GPL) to address the challenges of excessive tool wear, reduced part quality, and high specific power consumption encountered in micro-machining processes. There are two viable methods of introducing GPL into micro-machining environments, viz., the embedded delivery method, where the platelets are embedded into the part being machined, and the external delivery method, where graphene is carried into the cutting zone by jetting or atomizing a carrier fluid. The study involving the embedded delivery method is focused on the micro-machining performance of hierarchical graphene composites. The results of this study show that the presence of graphene in the epoxy matrix improves the machinability of the composite. In general, the tool wear, cutting forces, surface roughness, and extent of delamination are all seen to be lower for the hierarchical composite when compared to the conventional two-phase glass fiber composite. These improvements are attributed to the fact that graphene platelets improve the thermal conductivity of the matrix, provide lubrication at the tool-chip interface and also improve the interface strength between the glass fibers and the matrix. The benefits of graphene are seen to also carry over to the external delivery method. The platelets provide improved cooling and lubrication performance to both environmentally-benign cutting fluids as well as to semi-synthetic cutting fluids used in micro-machining. The cutting performance is seen to be a function of the geometry (i.e., lateral size and thickness) and extent of oxygen-functionalization of the platelet. Ultrasonically exfoliated platelets (with 2--3 graphene layers and lowest in-solution characteristic lateral length of 120 nm) appear to be the most favorable for micro-machining applications. Even at the lowest concentration of 0.1 wt%, they are capable of providing a 51% reduction in the cutting

  12. Improved wound healing in blue LED treated superficial abrasions

    NASA Astrophysics Data System (ADS)

    Rossi, Francesca; Tatini, Francesca; Pini, Roberto; Bacci, Stefano; De Siena, Gaetano; Cicchi, Riccardo; Pavone, Francesco; Alfieri, Domenico

    2013-06-01

    A blue-LED photocoagulator device was designed in order to induce a selective photocoagulation effect in superficial bleeding. An in vivo study in rat back skin evidenced an improved healing process in the LED treated abrasions.

  13. Resistance of dentin coating materials against abrasion by toothbrush.

    PubMed

    Gando, Iori; Ariyoshi, Meu; Ikeda, Masaomi; Sadr, Alireza; Nikaido, Toru; Tagami, Junji

    2013-01-01

    Thin-film coating of root dentin surface by all-in-one adhesives has been shown to be an effective option to prevent root surface caries. The purpose of this study was to investigate the wear resistance against toothbrush abrasion of two all-in-one coating materials; Shield Force (SF) and Hybrid Coat (HC). Bovine dentin surfaces were covered with one of the coating materials; SF or HC. After storage in water for 24 h, the testing surface was subjected to the toothbrush abrasion test up to 50,000 cycles either in water or toothpaste slurry. The remaining thickness of the coating material was measured using SEM. Toothpaste slurry significantly increased rate of tooth brush abrasion of the coating materials. While SF and HC wore at a similar pace under toothbrush abrasion, SF had a thicker coat and could protect dentin longer, up to 50,000 cycles. PMID:23370872

  14. Dermoscopy and Onychomycosis: guided nail abrasion for mycological samples*

    PubMed Central

    Bet, Diego Leonardo; dos Reis, Ana Lucia; Chiacchio, Nilton Di; Belda Junior, Walter

    2015-01-01

    Mycological examination is still the cornerstone for the diagnosis of onychomycosis for many dermatologists, but sampling technique interferes on its sensitivity and specificity. Nail abrasion may be used to reach the most proximal part of the lesion and can be easily accomplished with an electric abrasor. We suggest nail plate dermoscopy to identify the best location for localized abrasion to obtain adequate samples for mycological examination. PMID:26734877

  15. Dermoscopy and Onychomycosis: guided nail abrasion for mycological samples.

    PubMed

    Bet, Diego Leonardo; Reis, Ana Lucia dos; Di Chiacchio, Nilton; Belda Junior, Walter

    2015-01-01

    Mycological examination is still the cornerstone for the diagnosis of onychomycosis for many dermatologists, but sampling technique interferes on its sensitivity and specificity. Nail abrasion may be used to reach the most proximal part of the lesion and can be easily accomplished with an electric abrasor. We suggest nail plate dermoscopy to identify the best location for localized abrasion to obtain adequate samples for mycological examination. PMID:26734877

  16. Dentifrice fluoride and abrasivity interplay on artificial caries lesions.

    PubMed

    Nassar, Hani M; Lippert, Frank; Eckert, George J; Hara, Anderson T

    2014-01-01

    Incipient caries lesions on smooth surfaces may be subjected to toothbrushing, potentially leading to remineralization and/or abrasive wear. The interplay of dentifrice abrasivity and fluoride on this process is largely unknown and was investigated on three artificially created lesions with different mineral content/distribution. 120 bovine enamel specimens were randomly allocated to 12 groups (n = 10), resulting from the association of (1) lesion type [methylcellulose acid gel (MeC); carboxymethylcellulose solution (CMC); hydroxyethylcellulose gel (HEC)], (2) slurry abrasive level [low (REA 4/ RDA 69); high (REA 7/RDA 208)], and (3) fluoride concentration [0/275 ppm (14.5 mM) F as NaF]. After lesion creation, specimens were brushed in an automated brushing machine with the test slurries (50 strokes 2×/day). Specimens were kept in artificial saliva in between brushings and overnight. Enamel surface loss (SL) was determined by optical profilometry after lesion creation, 1, 3 and 5 days. Two enamel sections (from baseline and post-brushing areas) were obtained and analyzed microradiographically. Data were analyzed by analysis of variance and Tukey's tests (α = 5%). Brushing with high-abrasive slurry caused more SL than brushing with low-abrasive slurry. For MeC and CMC lesions, fluoride had a protective effect on SL from day 3 on. Furthermore, for MeC and CMC, there was a significant mineral gain in the remaining lesions except when brushed with high-abrasive slurries and 0 ppm F. For HEC, a significant mineral gain took place when low-abrasive slurry was used with fluoride. The tested lesions responded differently to the toothbrushing procedures. Both slurry fluoride content and abrasivity directly impacted SL and mineral gain of enamel caries lesions. PMID:24993884

  17. Computed tomography to quantify tooth abrasion

    NASA Astrophysics Data System (ADS)

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert

    2010-09-01

    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  18. Method of protecting surfaces from abrasion and abrasion resistant articles of manufacture

    DOEpatents

    Hirschfeld, T.B.

    1988-06-09

    Surfaces of fabricated structures are protected from damage by impacting particulates by a coating of hard material formed as a mass of thin flexible filaments having root ends secured to the surface and free portions which can flex and overlap to form a resilient cushioning mat which resembles hair or fur. The filamentary coating covers the underlying surface with hard abrasion resistance material while also being compliant and capable of local accommodation to particle impacts. The coating can also function as thermal and/or acoustical insulation and has a friction reducing effect. 11 figs.

  19. Atmospheric particulate emissions from dry abrasive blasting using coal slag.

    PubMed

    Kura, Bhaskar; Kambham, Kalpalatha; Sangameswaran, Sivaramakrishnan; Potana, Sandhya

    2006-08-01

    Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. PMID:16933653

  20. Atmospheric particulate emissions from dry abrasive blasting using coal slag

    SciTech Connect

    Bhaskar Kura; Kalpalatha Kambham; Sivaramakrishnan Sangameswaran; Sandhya Potana

    2006-08-15

    Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. 40 refs., 5 figs., 2 tabs.

  1. Analysis of Abrasive Blasting of DOP-26 Iridium Alloy

    SciTech Connect

    Ohriner, Evan Keith; Zhang, Wei; Ulrich, George B

    2012-01-01

    The effects of abrasive blasting on the surface geometry and microstructure of DOP-26 iridium alloy (Ir-0.3% W-0.006% Th 0.005% Al) have been investigated. Abrasive blasting has been used to control emissivity of components operating at elevated temperature. The effects of abrasive blasting conditions on surface morphology were investigated both experimentally and by numerical modeling. The simplified model, based on finite element analysis of a single angular particle impacting on Ir alloy disk, calculates the surface deformation and residual strain distribution. The experimental results and modeling results both indicate that the surface geometry is not sensitive to the abrasive blast process conditions of nozzle pressure and standoff distance considered in this study. On the other hand, the modeling results suggest that the angularity of the abrasive particle has an important role in determining surface geometry, which in turn, affects the emissivity. Abrasive blasting causes localized surface strains and localized recrystallization, but it does not affect grain size following extended exposure at elevated temperature. The dependence of emissivity of the DOP-26 alloy on mean surface slope follows a similar trend to that reported for pure iridium.

  2. Nonsilicon micro-machined variable optical attenuator

    NASA Astrophysics Data System (ADS)

    Zhou, Hai-lin; Dai, Xu-han; Ding, Gui-fu; Zhao, Xiaolin

    2011-08-01

    Optical power equalization between wavelength-path slots in wavelength division multiplexing (WDM) networks is an increasingly concerning issue in all-optical networks, and this made variable optical attenuators (VOAs) play an increasingly important role in fiber optic transmission systems. Various types of optical attenuators have been realized, but conventional available mechanical VOAs are bulky, costly, and slow. MOEMS technology provides new approaches to improve the characteristic mentioned above. Previous attempts to realize MEMS variable optical attenuators include the use of a micro-driven shutter, a mechanical antireflection switch (MARS) modulator, a micro-machined tilted mirror, and a micro-machined membrane-type waveguide. In this paper, we report the design and fabrication of two types of electromagnetically actuated variable optical attenuator (VOA). They are both driven by a similar construction containing of a plane coil and a FeNi armature. The first one adjusts the attenuation by moving a shutter between the two fibers, the second one by moving one of the fibers directly. The first one is fabricated by nonsilicon surface micromachining technology. In which a copper layer was used as the sacrificial layer, and the electroplated FeNi as the structure layer. This scheme provides another way to fabricate the optical microstructure. According to the experiment results, it has insertion loss less than 3 dB at 1550-nm wavelength, dynamic range greater than 40 dB, 0.2-dB repeatability, and return loss better than 40 dB, driving voltage less than 20 V. For the second one, it included the silicon platform for adjustment of optical coupling between two optical fibers. The main fabrication process of the silicon platform is was the KOH antistrophic wet chemical etching of <100> silicon wafers. The silicon wafer is further selectively etched from the bottom side to subtract the thickness of the silicon elastic platform. In addition, two V grooves were

  3. Silicon Micromachined Microlens Array for THz Antennas

    NASA Technical Reports Server (NTRS)

    Lee, Choonsup; Chattopadhyay, Goutam; Mehdi, IImran; Gill, John J.; Jung-Kubiak, Cecile D.; Llombart, Nuria

    2013-01-01

    5 5 silicon microlens array was developed using a silicon micromachining technique for a silicon-based THz antenna array. The feature of the silicon micromachining technique enables one to microfabricate an unlimited number of microlens arrays at one time with good uniformity on a silicon wafer. This technique will resolve one of the key issues in building a THz camera, which is to integrate antennas in a detector array. The conventional approach of building single-pixel receivers and stacking them to form a multi-pixel receiver is not suited at THz because a single-pixel receiver already has difficulty fitting into mass, volume, and power budgets, especially in space applications. In this proposed technique, one has controllability on both diameter and curvature of a silicon microlens. First of all, the diameter of microlens depends on how thick photoresist one could coat and pattern. So far, the diameter of a 6- mm photoresist microlens with 400 m in height has been successfully microfabricated. Based on current researchers experiences, a diameter larger than 1-cm photoresist microlens array would be feasible. In order to control the curvature of the microlens, the following process variables could be used: 1. Amount of photoresist: It determines the curvature of the photoresist microlens. Since the photoresist lens is transferred onto the silicon substrate, it will directly control the curvature of the silicon microlens. 2. Etching selectivity between photoresist and silicon: The photoresist microlens is formed by thermal reflow. In order to transfer the exact photoresist curvature onto silicon, there needs to be etching selectivity of 1:1 between silicon and photoresist. However, by varying the etching selectivity, one could control the curvature of the silicon microlens. The figure shows the microfabricated silicon microlens 5 x5 array. The diameter of the microlens located in the center is about 2.5 mm. The measured 3-D profile of the microlens surface has a

  4. Cosmic jets

    SciTech Connect

    Blandford, R.D.; Begelman, M.C.; Rees, M.J.

    1982-05-01

    Observations with radio telescopes have revealed that the center of many galaxies is a place of violent activity. This activity is often manifested in the production of cosmic jets. Each jet is a narrow stream of plasma that appears to squirt out of the center of a galaxy emitting radiowaves as it does so. New techniques in radio astronomy have shown how common jets are in the universe. These jets take on many different forms. The discovery of radio jets has helped in the understanding of the double structure of the majority of extragalactic radio sources. The morphology of some jets and explanations of how jets are fueled are discussed. There are many difficulties plaguing the investigation of jets. Some of these difficulties are (1) it is not known how much power the jets are radiating, (2) it is hard to tell whether a jet delieated by radio emission is identical to the region where ionized gas is flowing, and (3) what makes them. (SC)

  5. A modified ASTM G-75 abrasion test helps select candidate alloys for service in a corrosive and abrasive slurry

    SciTech Connect

    Corbett, R.A.; Morrison, W.S.; Jenkins, C.F.; Westinghouse Savannah River Co., Aiken, SC )

    1989-01-01

    The design of a hazardous waste immobilization facility at the Savannah River Site (SRS) set material requirements for both abrasion resistance and corrosion resistance in process equipment. Standard ASTM slurry wear test G75 was modified to permit evaluation and comparison of abrasive resistance of candidate materials of construction in the laboratory. However, corrosion was found to contribute significantly to overall metal loss during the testing. Consequently, the abrasive slurry used for the testing was modified by adjusting its chemistry to include appropriate corrosive species. The Miller numbers obtained in the modified G75 Miller abrasion test are described. Pilot plant observations for Type 304L austenitic stainless steel were available. These data were used to generate a Morrison-Miller Ratio'' in order to determine anticipated field abrasion properties for other alloys. Hardness for many of the alloys fell in a narrow range about Rockwell B90, but performance varied significantly in response to slurry chemistry. This effect if synergistic may often be overlooked in the selection process, and it needs to be addressed. Some pilot plant testing of other alloys is essential to confirm the calculated abrasion rates and the approach of using the Morrison-Miller ratio. 6 refs., 3 figs., 5 tabs.

  6. Weldability of an abrasion-resistant steel

    SciTech Connect

    Adonyi, Y.; Domis, W.F.; Chen, C.C.

    1995-12-31

    The welding performance of a low-carbon-equivalent, abrasion-resistant steel newly developed for the mining industry was studied using a combination of simulative and actual weldability tests. The susceptibility to hydrogen-induced cracking in the weld-metal and heat-affected zones (HAZ), as well as the potential loss of strength and toughness in the HAZ, were evaluated. Simulative testing included the use of the Gleeble 1500 thermomechanical simulator to produce single and multiple-pass weld HAZ microstructures on CVN-size specimens. The effects of heat input, interpass temperature, and post-weld heat treatment (PWHT) on the HAZ microstructure and properties were determined. Additionally, a computer software was used to predict theoretical HAZ hardnesses and volume fraction of phases as a function of cooling rates. The actual welding tests included the Gapped Bead-on-Plate and the Y-groove tests to determine the weld-metal and HAZ susceptibility to hydrogen-induced cracking. Three heat inputs, two diffusible hydrogen and two weld-metal yield-strength levels were used for the actual welding stage. Good correlation was found between microstructure predictions, physical simulations, and actual weld testing results. The new steel was found to be highly weldable because of the low preheat required to avoid HAZ hydrogen induced cracking. All aspects of weld-metal and HAZ cracking behavior had to be addressed for a complete weldability characterization. It was also found that use of excessive heat inputs and PWHT should be avoided when welding this type of steels.

  7. Silicon Micromachining in RF and Photonic Applications

    NASA Technical Reports Server (NTRS)

    Lin, Tsen-Hwang; Congdon, Phil; Magel, Gregory; Pang, Lily; Goldsmith, Chuck; Randall, John; Ho, Nguyen

    1995-01-01

    Texas Instruments (TI) has developed membrane and micromirror devices since the late 1970s. An eggcrate space membrane was used as the spatial light modulator in the early years. Discrete micromirrors supported by cantilever beams created a new era for micromirror devices. Torsional micromirror and flexure-beam micromirror devices were promising for mass production because of their stable supports. TI's digital torsional micromirror device is an amplitude modulator (known as the digital micromirror device (DMD) and is in production development, discussed elsewhere. We also use a torsional device for a 4 x 4 fiber-optic crossbar switch in a 2 cm x 2 cm package. The flexure-beam micromirror device is an analog phase modulator and is considered more efficient than amplitude modulators for use in optical processing systems. TI also developed millimeter-sized membranes for integrated optical switches for telecommunication and network applications. Using a member in radio frequency (RF) switch applications is a rapidly growing area because of the micromechanical device performance in microsecond-switching characteristics. Our preliminary membrane RF switch test structure results indicate promising speed and RF switching performance. TI collaborated with MIT for modeling of metal-based micromachining.

  8. Apparatus for precision micromachining with lasers

    DOEpatents

    Chang, Jim J.; Dragon, Ernest P.; Warner, Bruce E.

    1998-01-01

    A new material processing apparatus using a short-pulsed, high-repetition-rate visible laser for precision micromachining utilizes a near diffraction limited laser, a high-speed precision two-axis tilt-mirror for steering the laser beam, an optical system for either focusing or imaging the laser beam on the part, and a part holder that may consist of a cover plate and a back plate. The system is generally useful for precision drilling, cutting, milling and polishing of metals and ceramics, and has broad application in manufacturing precision components. Precision machining has been demonstrated through percussion drilling and trepanning using this system. With a 30 W copper vapor laser running at multi-kHz pulse repetition frequency, straight parallel holes with size varying from 500 microns to less than 25 microns and with aspect ratios up to 1:40 have been consistently drilled with good surface finish on a variety of metals. Micromilling and microdrilling on ceramics using a 250 W copper vapor laser have also been demonstrated with good results. Materialogroaphic sections of machined parts show little (submicron scale) recast layer and heat affected zone.

  9. Laser micromachining of semiconductors for photonics applications

    NASA Astrophysics Data System (ADS)

    Nantel, Marc; Yashkir, Yuri; Lee, Seong K.; Mugford, Chas; Hockley, Bernard S.

    2001-10-01

    For decades, precisely machining silicon has been critical for the success of the semiconductor industry. This has traditionally been done through wet chemical etching, but in the pursuit of integrating photonics devices on a single chip, other techniques are worth exploring. This quest opens up interest in finding a non-wet, non-contact, arbitrary-shape milling technique for silicon. In this paper, we present our latest work in the laser micromachining of silicon. A kilohertz-repetition-rate diode-pumped Nd:YLF laser (in infrared, green or ultraviolet modes) is focused on the surface of silicon wafers in a chlorine atmosphere for an enhanced magnitude and control of the etching rate. In the chlorine atmosphere, much less debris is deposited on the surface around the cut, sub-damage threshold machining is achieved for a better control of the etching depth, and etching rates ranging from 20-300,000 micron-cube/s have been measured. In particular, the use of an infrared laser beam is singled out, along with the advantages that it holds. Results of simulations highlight the particular characteristics of the various wavelength chosen for the machining.

  10. OCT-aided femtosecond laser micromachining device

    NASA Astrophysics Data System (ADS)

    Massow, Ole; Jackstadt, Michael; Wisweh, Henning; Will, Fabian; Lubatschowski, Holger

    2009-02-01

    Fs-lasers are widely used for microsurgery and micromachining. Due to nonlinear interaction of ultrashort pulses with tissue or matter precisions of a few μm can be achieved. But particularly in the field of surgery this precision can not be obtained as the devices for diagnostics and treatment have to be changed due to separate systems. We show a combined system of a fs-laser and a Fourier-Domain optical coherence tomography (FD-OCT) enabling to cut and image the region of interest alternately. The FD-OCT offers non-invasive imaging at an axial resolution of 6, 2 μm and a transverse resolution of 3 μm in air which is comparable to the interaction zone of the fslaser-pulses. OCT-aided subsurface cutting is successfully demonstrated on biological ex-vito samples of porcine cornea and larynx. Furthermore it appeared that in situ OCT imaging enables to monitor cuts produced with pulse energies close to the energy threshold. In conclusion, this setup demonstrates the potential of a system combining cutting and OCT imaging within the same optical setup without the need of changing devices.

  11. Final Report: CNC Micromachines LDRD No.10793

    SciTech Connect

    JOKIEL JR., BERNHARD; BENAVIDES, GILBERT L.; BIEG, LOTHAR F.; ALLEN, JAMES J.

    2003-04-01

    The three-year LDRD ''CNC Micromachines'' was successfully completed at the end of FY02. The project had four major breakthroughs in spatial motion control in MEMS: (1) A unified method for designing scalable planar and spatial on-chip motion control systems was developed. The method relies on the use of parallel kinematic mechanisms (PKMs) that when properly designed provide different types of motion on-chip without the need for post-fabrication assembly, (2) A new type of actuator was developed--the linear stepping track drive (LSTD) that provides open loop linear position control that is scalable in displacement, output force and step size. Several versions of this actuator were designed, fabricated and successfully tested. (3) Different versions of XYZ translation only and PTT motion stages were designed, successfully fabricated and successfully tested demonstrating absolutely that on-chip spatial motion control systems are not only possible, but are a reality. (4) Control algorithms, software and infrastructure based on MATLAB were created and successfully implemented to drive the XYZ and PTT motion platforms in a controlled manner. The control software is capable of reading an M/G code machine tool language file, decode the instructions and correctly calculate and apply position and velocity trajectories to the motion devices linear drive inputs to position the device platform along the trajectory as specified by the input file. A full and detailed account of design methodology, theory and experimental results (failures and successes) is provided.

  12. Method and apparatus for precision laser micromachining

    DOEpatents

    Chang, Jim; Warner, Bruce E.; Dragon, Ernest P.

    2000-05-02

    A method and apparatus for micromachining and microdrilling which results in a machined part of superior surface quality is provided. The system uses a near diffraction limited, high repetition rate, short pulse length, visible wavelength laser. The laser is combined with a high speed precision tilting mirror and suitable beam shaping optics, thus allowing a large amount of energy to be accurately positioned and scanned on the workpiece. As a result of this system, complicated, high resolution machining patterns can be achieved. A cover plate may be temporarily attached to the workpiece. Then as the workpiece material is vaporized during the machining process, the vapors condense on the cover plate rather than the surface of the workpiece. In order to eliminate cutting rate variations as the cutting direction is varied, a randomly polarized laser beam is utilized. A rotating half-wave plate is used to achieve the random polarization. In order to correctly locate the focus at the desired location within the workpiece, the position of the focus is first determined by monitoring the speckle size while varying the distance between the workpiece and the focussing optics. When the speckle size reaches a maximum, the focus is located at the first surface of the workpiece. After the location of the focus has been determined, it is repositioned to the desired location within the workpiece, thus optimizing the quality of the machined area.

  13. Failure analysis of surface-micromachined microengines

    SciTech Connect

    Peterson, K.A.; Tangyunyong, P.; Pimentel, A.A.

    1998-11-01

    Microelectronic failure analysis (FA) has been an integral part of the development of state-of-the-art integrated circuits. FA of MicroElectroMechanical Systems (MEMS) is moving from its infancy stage to assume an important role in the successful design, fabrication, performance and reliability analysis for this new technology. In previous work, the authors focused on the application of several techniques developed for integrated circuit analysis to an earlier version of a surface micromachined microengine fabricated at Sandia. Recently, they have identified important new failure modes in binary counters that incorporate a newer design of the microengine, using a subset of integrated circuit failure analysis techniques including optical microscopy, focused ion beam (FIB) techniques, atomic force microscopy (AFM), and scanning electron microscopy (SEM). The primary failure mode they have identified is directly related to visible wear on bearing surfaces. In this paper, they describe in detail the characteristics of the failure modes in binary counters. They also compare the failure characteristics with those of an earlier version of the microengine.

  14. Micromachined microbial and photosynthetic fuel cells

    NASA Astrophysics Data System (ADS)

    Chiao, Mu; Lam, Kien B.; Lin, Liwei

    2006-12-01

    This paper presents two types of fuel cells: a miniature microbial fuel cell (µMFC) and a miniature photosynthetic electrochemical cell (µPEC). A bulk micromachining process is used to fabricate the fuel cells, and the prototype has an active proton exchange membrane area of 1 cm2. Two different micro-organisms are used as biocatalysts in the anode: (1) Saccharomyces cerevisiae (baker's yeast) is used to catalyze glucose and (2) Phylum Cyanophyta (blue-green algae) is used to produce electrons by a photosynthetic reaction under light. In the dark, the µPEC continues to generate power using the glucose produced under light. In the cathode, potassium ferricyanide is used to accept electrons and electric power is produced by the overall redox reactions. The bio-electrical responses of µMFCs and µPECs are characterized with the open-circuit potential measured at an average value of 300-500 mV. Under a 10 ohm load, the power density is measured as 2.3 nW cm-2 and 0.04 nW cm-2 for µMFCs and µPECs, respectively.

  15. Apparatus for precision micromachining with lasers

    DOEpatents

    Chang, J.J.; Dragon, E.P.; Warner, B.E.

    1998-04-28

    A new material processing apparatus using a short-pulsed, high-repetition-rate visible laser for precision micromachining utilizes a near diffraction limited laser, a high-speed precision two-axis tilt-mirror for steering the laser beam, an optical system for either focusing or imaging the laser beam on the part, and a part holder that may consist of a cover plate and a back plate. The system is generally useful for precision drilling, cutting, milling and polishing of metals and ceramics, and has broad application in manufacturing precision components. Precision machining has been demonstrated through percussion drilling and trepanning using this system. With a 30 W copper vapor laser running at multi-kHz pulse repetition frequency, straight parallel holes with size varying from 500 microns to less than 25 microns and with aspect ratios up to 1:40 have been consistently drilled with good surface finish on a variety of metals. Micromilling and microdrilling on ceramics using a 250 W copper vapor laser have also been demonstrated with good results. Materialographic sections of machined parts show little (submicron scale) recast layer and heat affected zone. 1 fig.

  16. Acoustic lens for capacitive micromachined ultrasonic transducers

    NASA Astrophysics Data System (ADS)

    Chang, Chienliu; Firouzi, Kamyar; Park, Kwan Kyu; Sarioglu, Ali Fatih; Nikoozadeh, Amin; Yoon, Hyo-Seon; Vaithilingam, Srikant; Carver, Thomas; Khuri-Yakub, Butrus T.

    2014-08-01

    Capacitive micromachined ultrasonic transducers (CMUTs) have great potential to compete with traditional piezoelectric transducers in therapeutic ultrasound applications. In this paper we have designed, fabricated and developed an acoustic lens formed on the CMUT to mechanically focus ultrasound. The acoustic lens was designed based on the paraxial theory and made of silicone rubber for acoustic impedance matching and encapsulation. The CMUT was fabricated based on the local oxidation of silicon (LOCOS) and fusion-bonding. The fabricated CMUT was verified to behave like an electromechanical resonator in air and exhibited wideband response with a center frequency of 2.2 MHz in immersion. The fabrication for the acoustic lens contained two consecutive mold castings and directly formed on the surface of the CMUT. Applied with ac burst input voltages at the center frequency, the CMUT with the acoustic lens generated an output pressure of 1.89 MPa (peak-to-peak) at the focal point with an effective focal gain of 3.43 in immersion. Compared to the same CMUT without a lens, the CMUT with the acoustic lens demonstrated the ability to successfully focus ultrasound and provided a viable solution to the miniaturization of the multi-modality forward-looking endoscopes without electrical focusing.

  17. Water Jetting

    NASA Technical Reports Server (NTRS)

    1985-01-01

    Hi-Tech Inc., a company which manufactures water jetting equipment, needed a high pressure rotating swivel, but found that available hardware for the system was unsatisfactory. They were assisted by Marshall, which had developed water jetting technology to clean the Space Shuttles. The result was a completely automatic water jetting system which cuts rock and granite and removes concrete. Labor costs have been reduced; dust is suppressed and production has been increased.

  18. Cosmic jets

    NASA Technical Reports Server (NTRS)

    Rees, M. J.

    1986-01-01

    The evidence that active galactic nuclei produce collimated plasma jets is summarised. The strongest radio galaxies are probably energised by relativistic plasma jets generated by spinning black holes interacting with magnetic fields attached to infalling matter. Such objects can produce e(+)-e(-) plasma, and may be relevant to the acceleration of the highest-energy cosmic ray primaries. Small-scale counterparts of the jet phenomenon within our own galaxy are briefly reviewed.

  19. Development of Micromachine Gas Turbine for Portable Power Generation

    NASA Astrophysics Data System (ADS)

    Isomura, Kousuke; Tanaka, Shuji; Togo, Shinichi; Kanebako, Hideki; Murayama, Motohide; Saji, Nobuyoshi; Sato, Fumihiro; Esashi, Masayoshi

    Micromachine gas turbine with centrifugal impellers of 10mm diameter fabricated by 5-axis micro-milling is under development at Tohoku University, in conjunction with Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI), Tohoku-Gakuin University, and Sankyo Seiki Mfg. Co., Ltd. The development is currently at the stage of proving the feasibility of the gas turbine cycle by component tests. Micro-combustors have been developed for both hydrogen and methane fuel. Over 99.9% of the combustion efficiency has been realized in both combustors and the baseline configuration of the combustor for the gas turbine is set. A compressor of 10mm diameter has been developed as a micromachined turbocharger. The performance test of the micromachined turbocharger has been started, and ran up to 566000rpm, which is approximately 65% of the design speed. Compressor performance has been successfully measured along a constant speed line at 55% of the design speed.

  20. Micromachined cutting blade formed from {211}-oriented silicon

    DOEpatents

    Fleming, James G.; Fleming, legal representative, Carol; Sniegowski, Jeffry J.; Montague, Stephen

    2011-08-09

    A cutting blade is disclosed fabricated of micromachined silicon. The cutting blade utilizes a monocrystalline silicon substrate having a {211} crystalline orientation to form one or more cutting edges that are defined by the intersection of {211} crystalline planes of silicon with {111} crystalline planes of silicon. This results in a cutting blade which has a shallow cutting-edge angle .theta. of 19.5.degree.. The micromachined cutting blade can be formed using an anisotropic wet etching process which substantially terminates etching upon reaching the {111} crystalline planes of silicon. This allows multiple blades to be batch fabricated on a common substrate and separated for packaging and use. The micromachined cutting blade, which can be mounted to a handle in tension and optionally coated for increased wear resistance and biocompatibility, has multiple applications including eye surgery (LASIK procedure).

  1. Supercritical carbon dioxide extraction of solvent from micromachined structures

    SciTech Connect

    Russick, E.M.; Adkins, C.L.J.; Dyck, C.W.

    1995-12-31

    We have demonstrated that supercritical carbon dioxide extraction can be used for solvent removal to successfully release compliant surface micromachined structures on silicon wafers developed at Sandia National Laboratories. Structures that have been successfully extracted and released include single gear microengines, bridge and cantilever beams, pressure transducers, and experimental comb drive actuators. Since the supercritical fluid has negligible surface tension, it has virtually unabated access to solvent residing in capillary-like spaces as narrow as 1--3 {mu}m under the micromachined features. While conventional drying techniques have been plagued with the collapse and sticking of micromachined structures due to surface tension effects, supercritical carbon dioxide has been shown to reproducibly dry components and test structures, including bridge and cantilever beams approaching 1000 {mu}m in length, without collapsing. The equipment and the extraction process are described, and photographs of supercritically dried test structures and components are presented.

  2. Surface Micromachine Microfluidics: Design, Fabrication, Packaging, and Characterization

    SciTech Connect

    Galambos, Paul; Eaton, William P.; Shul, Randy; Willison, Christi Gober; Sniegowski, Jeffrey J.; Miller, Samuel L.; Guttierez, Daniel

    1999-06-30

    The field of microfluidics is undergoing rapid growth in terms of new device and system development. Among the many methods of fabricating microfluidic devices and systems, surface micromachining is relatively underrepresented due to difficulties in the introduction of fluids into the very small channels produced, packaging problems, and difficulties in device and system characterization. The potential advantages of using surface micromachining including compatibility with the existing integrated circuit tool set, integration of electronic sensing and actuation with microfluidics, and fluid volume minimization. In order to explore these potential advantages we have developed first generation surface micromachined microfluidic devices (channels) using an adapted pressure sensor fabrication process to produce silicon nitride channels, and the SUMMiT process to produce polysilicon channels. The channels were characterized by leak testing and flow rate vs. pressure measurements. The fabrication processes used and results of these tests are reported in this paper.

  3. Micromachined cutting blade formed from {211}-oriented silicon

    DOEpatents

    Fleming, James G.; Sniegowski, Jeffry J.; Montague, Stephen

    2003-09-09

    A cutting blade is disclosed fabricated of micromachined silicon. The cutting blade utilizes a monocrystalline silicon substrate having a {211} crystalline orientation to form one or more cutting edges that are defined by the intersection of {211} crystalline planes of silicon with {111} crystalline planes of silicon. This results in a cutting blade which has a shallow cutting-edge angle .theta. of 19.5.degree.. The micromachined cutting blade can be formed using an anisotropic wet etching process which substantially terminates etching upon reaching the {111} crystalline planes of silicon. This allows multiple blades to be batch fabricated on a common substrate and separated for packaging and use. The micromachined cutting blade, which can be mounted to a handle in tension and optionally coated for increased wear resistance and biocompatibility, has multiple applications including eye surgery (LASIK procedure).

  4. Dual axis operation of a micromachined rate gyroscope

    SciTech Connect

    Juneau, T.; Pisano, A.P.; Smith, J.

    1997-04-01

    Since micromachining technology has raised the prospect of fabricating high performance sensors without the associated high cost and large size, many researchers have investigated micromachined rate gyroscopes. The vast majority of research has focused on single input axis rate gyroscopes, but this paper presents work on a dual input axis micromachined rate gyroscope. The key to successful simultaneous dual axis operation is the quad symmetry of the circular oscillating rotor design. Untuned gyroscopes with mismatched modes yielded random walk as low as 10{degrees}/{radical}hour with cross sensitivity ranging from 6% to 16%. Mode frequency matching via electrostatic tuning allowed performance better than 2{degrees}/{radical}hour, but at the expense of excessive cross sensitivity.

  5. Surface-micromachined chain for use in microelectromechanical structures

    DOEpatents

    Vernon, Sr., George E.

    2001-01-01

    A surface-micromachined chain and a microelectromechanical (MEM) structure incorporating such a chain are disclosed. The surface-micromachined chain can be fabricated in place on a substrate (e.g. a silicon substrate) by depositing and patterning a plurality of alternating layers of a chain-forming material (e.g. polycrystalline silicon) and a sacrificial material (e.g. silicon dioxide or a silicate glass). The sacrificial material is then removed by etching to release the chain for movement. The chain has applications for forming various types of MEM devices which include a microengine (e.g. an electrostatic motor) connected to rotate a drive sprocket, with the surface-micromachined chain being connected between the drive sprocket and one or more driven sprockets.

  6. Abrasive tip treatment for use on compressor blades

    NASA Technical Reports Server (NTRS)

    Pedersen, H. C.

    1984-01-01

    A co-spray process was used which simultaneously but separately introduces abrasive grits and metal matrix powder into the plasma stream and entraps the abrasive grits within a molten matrix to form an abrasive coating as the matrix material solidifies on test specimen surfaces. Spray trials were conducted to optimize spray parameter settings for the various matrix/grit combinations before actual spraying of the test specimens. Rub, erosion, and bond adhesion tests were conducted on the coated specimens in the as-sprayed condition as well as on coated specimens that were aged for 100 hours at a temperature of 866K (1100 F). Microscopic examinations were performed to determine the coating abrasive-particle content, the size and shape of the adhesive particles in the coating, and the extent of compositional or morphological changes resulting from the aging process. A nickel chromium/aluminum composite with No. 150 size (0.002 to 0.005 inch) silicon carbide grits was selected as the best matrix/abrasive combination of the candidates surveyed for coating compressor blade tips.

  7. Droplet formation and ejection from a micromachined ultrasonic droplet generator: Visualization and scaling

    NASA Astrophysics Data System (ADS)

    Meacham, J. M.; Varady, M. J.; Degertekin, F. L.; Fedorov, A. G.

    2005-10-01

    Visualization and scaling of drop-on-demand and continuous-jet fluid atomization of water are presented to elucidate the fluid physics of the ejection process and characterize the modes of operation of a novel micromachined ultrasonic droplet generator. The device comprises a fluid reservoir that is formed between a bulk ceramic piezoelectric transducer and an array of liquid horn structures wet etched into (100) silicon. At resonance, the transducer generates a standing ultrasonic pressure wave within the cavity and the wave is focused at the tip of the nozzle by the horn structure. Device operation has been demonstrated by water droplet ejection from 5to10μm orifices at multiple resonant frequencies between 1 and 5MHz. The intimate interactions between focused ultrasonic pressure waves and capillary waves formed at the liquid-air interface located at the nozzle tip are found to govern the ejection dynamics, leading to different ejection modalities ranging from individual droplets to continuous jet. Specifically, we report the results of high-resolution stroboscopic optical imaging of the liquid-air interface evolution during acoustic pumping to elucidate the role of capillary waves in the droplet formation and ejection process. A basic understanding of the governing physics gained through careful visualization and scaling forms the basis for development of improved theoretical models for the droplet formation and ejection processes by accounting for key fluid mechanical features of the phenomena.

  8. Unconditional jetting.

    PubMed

    Gañán-Calvo, Alfonso M

    2008-08-01

    Capillary jetting of a fluid dispersed into another immiscible phase is usually limited by a critical capillary number, a function of the Reynolds number and the fluid property ratios. Critical conditions are set when the minimum spreading velocity of small perturbations v_{-};{*} along the jet (marginal stability velocity) is zero. Here we identify and describe parametric regions of high technological relevance, where v_{-};{*}>0 and the jet flow is always supercritical independently of the dispersed liquid flow rate; within these relatively broad regions, the jet does not undergo the usual dripping-jetting transition, so that either the jet can be made arbitrarily thin (yielding droplets of any imaginably small size), or the issuing flow rate can be made arbitrarily small. In this work, we provide illustrative analytical studies of asymptotic cases for both negligible and dominant inertia forces. In this latter case, requiring a nonzero jet surface velocity, axisymmetric perturbation waves "surf" downstream for all given wave numbers, while the liquid bulk can remain static. In the former case (implying small Reynolds flow) we found that the jet profile small slope is limited by a critical value; different published experiments support our predictions. PMID:18850933

  9. Creation of a metallic micromachined chain mail fabric

    NASA Astrophysics Data System (ADS)

    Engel, Jonathan; Liu, Chang

    2007-03-01

    The fabrication and testing of a metallic micromachined fabric is presented. The fabric, similar in construction to chain mail, consists of small rings and links built upon a planar substrate and then released to yield a sheet that can bend along two axes and drape over curved surfaces. This micromachined fabric exhibits unique mechanical and electrical properties owing to the geometry and materials employed. Tests of electrical conduction under stress and mechanical failure strength are presented. Resistance of the chain mail is found to vary over nearly seven orders of magnitude under mechanical deformation. Combined with existing techniques, the new fabric holds promise to allow fully engineered smart textiles.

  10. Micromachined photoplastic probe for scanning near-field optical microscopy

    NASA Astrophysics Data System (ADS)

    Genolet, G.; Despont, M.; Vettiger, P.; Staufer, U.; Noell, W.; de Rooij, N. F.; Cueni, T.; Bernal, M.-P.; Marquis-Weible, F.

    2001-10-01

    We present a hybrid probe for scanning near-field optical microscopy (SNOM), which consists of a micromachined photoplastic tip with a metallic aperture at the apex that is attached to an optical fiber, thus combining the advantages of optical fiber probes and micromachined tips. The tip and aperture are batch fabricated and assembled to a preetched optical fiber with micrometer centering precision. Rectangular apertures of 50 nm×130 nm have been produced without the need of any postprocessing. Topographical and optical imaging with a probe having an aperture of 300 nm demonstrate the great potential of the photoplastic probe for SNOM applications.

  11. Silicon bulk micromachined hybrid dimensional artifact.

    SciTech Connect

    Claudet, Andre A.; Tran, Hy D.; Bauer, Todd Marks; Shilling, Katherine Meghan; Oliver, Andrew David

    2010-03-01

    A mesoscale dimensional artifact based on silicon bulk micromachining fabrication has been developed and manufactured with the intention of evaluating the artifact both on a high precision coordinate measuring machine (CMM) and video-probe based measuring systems. This hybrid artifact has features that can be located by both a touch probe and a video probe system with a k=2 uncertainty of 0.4 {micro}m, more than twice as good as a glass reference artifact. We also present evidence that this uncertainty could be lowered to as little as 50 nm (k=2). While video-probe based systems are commonly used to inspect mesoscale mechanical components, a video-probe system's certified accuracy is generally much worse than its repeatability. To solve this problem, an artifact has been developed which can be calibrated using a commercially available high-accuracy tactile system and then be used to calibrate typical production vision-based measurement systems. This allows for error mapping to a higher degree of accuracy than is possible with a glass reference artifact. Details of the designed features and manufacturing process of the hybrid dimensional artifact are given and a comparison of the designed features to the measured features of the manufactured artifact is presented and discussed. Measurement results from vision and touch probe systems are compared and evaluated to determine the capability of the manufactured artifact to serve as a calibration tool for video-probe systems. An uncertainty analysis for calibration of the artifact using a CMM is presented.

  12. A sub-cm micromachined electron microscope

    NASA Technical Reports Server (NTRS)

    Feinerman, A. D.; Crewe, D. A.; Perng, D. C.; Shoaf, S. E.; Crewe, A. V.

    1993-01-01

    A new approach for fabricating macroscopic (approximately 10x10x10 mm(exp 3)) structures with micron accuracy has been developed. This approach combines the precision of semiconductor processing and fiber optic technologies. A (100) silicon wafer is anisotropically etched to create four orthogonal v-grooves and an aperture on each 10x12 mm die. Precision 308 micron optical fibers are sandwiched between the die to align the v-grooves. The fiber is then anodically bonded to the die above and below it. This procedure is repeated to create thick structures and a stack of 5 or 6 die will be used to create a miniature scanning electron microscope (MSEM). Two die in the structure will have a segmented electrode to deflect the beam and correct for astigmatism. The entire structure is UHV compatible. The performance of an SEM improves as its length is reduced and a sub-cm 2 keV MSEM with a field emission source should have approximately 1 nm resolution. A low voltage high resolution MSEM would be useful for the examination of biological specimens and semiconductors with a minimum of damage. The first MSEM will be tested with existing 6 micron thermionic sources. In the future a micromachined field emission source will be used. The stacking technology presented in this paper can produce an array of MSEMs 1 to 30 mm in length with a 1 mm or larger period. A key question being addressed by this research is the optimum size for a low voltage MSEM which will be determined by the required spatial resolution, field of view, and working distance.

  13. Abrasion of Candidate Spacesuit Fabrics by Simulated Lunar Dust

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Meador, Mary Ann; Rogers, Kerry J.; Sheehy, Brennan H.

    2009-01-01

    A protocol has been developed that produced the type of lunar soil abrasion damage observed on Apollo spacesuits. This protocol was then applied to four materials (Kevlar (DuPont), Vectran (Kuraray Co., Ltd.), Orthofabric, and Tyvek (DuPont)) that are candidates for advanced spacesuits. Three of the four new candidate fabrics (all but Vectran) were effective at keeping the dust from penetrating to layers beneath. In the cases of Kevlar and Orthofabric this was accomplished by the addition of a silicone layer. In the case of Tyvek, the paper structure was dense enough to block dust transport. The least abrasive damage was suffered by the Tyvek. This was thought to be due in large part to its non-woven paper structure. The woven structures were all abraded where the top of the weave was struck by the abrasive. Of these, the Orthofabric suffered the least wear, with both Vectran and Kevlar suffering considerably more extensive filament breakage.

  14. Flow structure, performance and scaling of acoustic jets

    NASA Astrophysics Data System (ADS)

    Muller, Michael Oliver

    Acoustic jets are studied, with an emphasis on their flow structure, performance, and scaling. The ultimate goal is the development of a micromachined acoustic jet for propulsion of a micromachined airborne platform, as well as integrated cooling and pumping applications. Scaling suggests an increase in performance with decreasing size, motivating the use of micro-technology. Experimental studies are conducted at three different orders of magnitude in size, each closely following analytic expectations. The jet creates a periodic vortical structure, the details of which are a function of amplitude. At small actuation amplitude, but still well above the linear acoustic regime, the flow structure consists of individual vortex rings, propagating away from the nozzle, formed during the outstroke of the acoustic cavity. At large amplitude, a trail of vorticity forms between the periodic vortex rings. Approximately corresponding to these two flow regions are two performance regimes. At low amplitude, the jet thrust increases with the fourth power of the amplitude; and at large amplitude, the thrust equals the momentum flux ejected during the output stroke, and increases as the square of the amplitude. Resonance of the cavity, at Reynolds numbers greater than approximately 10, enhances the jet performance beyond the incompressible behavior. Gains of an order of magnitude in the jet velocity occur at Reynolds numbers of approximately 100, and the data suggest further gains with increasing Reynolds number. The smallest geometries tested are micromachined acoustic jets, manufactured using MEMS technology. The throat dimensions are 50 by 200 mum, and the overall device size is approximately 1 mm 2, with eight throats per device. Several jets are manufactured in an array, to suit any given application. The performance is very dependent on frequency, with a sharp peak at the system resonance, occurring at approximately 70 kHz (inaudible). The mean jet velocity of these devices

  15. Aeolian Abrasion, a Dominant Erosion Agent in the Martian Environment

    NASA Astrophysics Data System (ADS)

    Bridges, N.; Cooper, G.; Eddlemon, E.; Greeley, R.; Laity, J.; Phoreman, J.; Razdan, A.; van Note, S.; White, B.; Wilson, G.

    2004-12-01

    Aeolian abrasion is one of the predominant erosion mechanisms on Mars today. Martian ventifacts record the climate under which the rocks were modified (wind direction, wind speeds and particle flux) and therefore tie into the overall climatic regime of the planet. By better understanding the rates at which rocks abrade and the features diagnostic of specific climatic conditions, we can gain insight into past climates. Herein we report on numerical models, wind tunnel experiments, and field work to determine 1) Particle and kinetic fluxes on Earth and Mars, 2) the degree to which these parameters control abrasion, and 3) how, in detail, rocks of various shapes and compositions erode over time. Kinetic energy generally increases with height, whereas flux decreases, and impact angles, which affect energy transfer, and rebound effects are functions of the rock facet angle. This results in a non-linear relationship between abrasion potential and height that is a function of wind speed, planetary environment, and target geometry. We have computed the first three of these parameters numerically using a numerical saltation code, combined with published flux calculations These results have been compared to wind tunnel tests of flux vs. height, abrasion of erodible targets, and high speed video analysis under terrestrial and Martian pressures. We are also using high resolution laser scanning to characterize textures, shapes, and weathering changes for terrestrial and Martian rocks at the 100s of microns scale. We find that facet angle, texture, and rock heterogeneity are of critical importance in determining the rate and style of abrasion. Field and theoretical results demonstrate that high speed winds, not the integrated flux of lower speeds, and sand, not dust, produce most rock abrasion. On Mars, this requires sustained winds above 20-25 m/s at the near surface, a challenge in the current environment.

  16. Dental abrasion pattern in a selected group of Malaysians.

    PubMed

    Yaacob, H B; Park, A W

    1990-09-01

    Among 350 inhabitants of two villages, 31 (8.9%) cleaned their teeth using table salt and charcoal applied to their forefinger or a Melastoma brush. As a result, all had distinct forms of abrasion cavity on the labial surfaces of their teeth. All of the above three agents are highly abrasive and injurious to both the hard and soft oral tissues. This dying practice is only popular among a very small number of persons in the older age group, and should be discouraged. PMID:2230960

  17. Field evidence of two-phase abrasion process

    NASA Astrophysics Data System (ADS)

    Miller, K. L.; Szabo, T.; Jerolmack, D. J.; Domokos, G.

    2013-12-01

    The rounded shape of river rocks is clear evidence that abrasion due to bed load transport is a significant agent for mass loss. Its contribution to downstream fining, however, is typically assumed to be negligible - as diminution trends may be explained solely by size-selective transport. A recent theory has predicted that pebble abrasion occurs in two well separated phases: in Phase 1, an intially-polyhedral pebble rounds to the shape of an inscribed ellipsoid without any change in axis dimensions; in Phase II, axis dimensions are slowly reduced. Importantly, Phase I abrasion means that an initially-blocky pebble may lose up to half its mass without any apparent change in 'size', which is only measured as the length of a single pebble axis by most field researchers. We hypothesize that field studies have significantly underestimated the importance of abrasion because they do not quantify pebble shape, and we set out to demonstrate that two-phase abrasion occurs in a natural stream. Our study examines downstream trends in pebble size and shape along a 10-km stretch of the Rio Mameyes within the Luquillo Critical Zone observatory, where volcaniclastic cobbles and boulders are transported by bed load at slopes up to 10%. The upper reaches of the stream consist of alluviated bedrock valleys that preclude sediment storage and thus minimize size-selective transport, which allows us to isolate the effects of abrasion. The lower 5 km is an alluvial river in which size-selective transport becomes operative. We quantified the shape and size of thousands of pebbles along the profile using hand and image-based techniques. The data provide the first field validation of two-phase abrasion; in the bedrock reaches, pebbles clearly evolve toward ellipsoids without any significant change in axis dimensions (rounding), while in the lower reaches pebbles slowly reduce their axis dimensions with little or no change in roundness. Results also show that shape metrics determined from

  18. Development of a focused ion beam micromachining system

    SciTech Connect

    Pellerin, J.G.; Griffis, D.; Russell, P.E.

    1988-12-01

    Focused ion beams are currently being investigated for many submicron fabrication and analytical purposes. An FIB micromachining system consisting of a UHV vacuum system, a liquid metal ion gun, and a control and data acquisition computer has been constructed. This system is being used to develop nanofabrication and nanomachining techniques involving focused ion beams and scanning tunneling microscopes.

  19. Crystallographic effects during micromachining — A finite-element model

    NASA Astrophysics Data System (ADS)

    Song, Shin-Hyung; Choi, Woo Chun

    2015-07-01

    Mechanical micromachining is a powerful and effective way for manufacturing small sized machine parts. Even though the micromachining process is similar to the traditional machining, the material behavior during the process is much different. In particular, many researchers report that the basic mechanics of the work material is affected by microstructures and their crystallographic orientations. For example, crystallographic orientations of the work material have significant influence on force response, chip formation and surface finish. In order to thoroughly understand the effect of crystallographic orientations on the micromachining process, finite-element model (FEM) simulating orthogonal cutting process of single crystallographic material was presented. For modeling the work material, rate sensitive single crystal plasticity of face-centered cubic (FCC) crystal was implemented. For the chip formation during the simulation, element deletion technique was used. The simulation model is developed using ABAQUS/explicit with user material subroutine via user material subroutine (VUMAT). Simulations showed that variation of the specific cutting energy at different crystallographic orientations of work material shows significant anisotropy. The developed FEM model can be a useful prediction tool of micromachining of crystalline materials.

  20. Materials Issues for Micromachines Development - ASCI Program Plan

    SciTech Connect

    FANG,HUEI ELIOT; BATTAILE,CORBETT C.; BENAVIDES,GILBERT L.; ENSZ,MARK T.; BUCHHEIT,THOMAS E.; LAVAN,DAVID A.; CHEN,ER-PING; CHRISTENSON,TODD R.; DE BOER,MAARTEN P.; MILLER,SAMUEL L.; DUGGER,MICHAEL T.; PRASAD,SOMURI V.; REEDY JR.,EARL DAVID; THOMPSON,AIDAN P.; WONG,CHUNGNIN C.; YANG,PIN

    2000-05-01

    This report summarizes materials issues associated with advanced micromachines development at Sandia. The intent of this report is to provide a perspective on the scope of the issues and suggest future technical directions, with a focus on computational materials science. Materials issues in surface micromachining (SMM), Lithographic-Galvanoformung-Abformung (LIGA: lithography, electrodeposition, and molding), and meso-machining technologies were identified. Each individual issue was assessed in four categories: degree of basic understanding; amount of existing experimental data capability of existing models; and, based on the perspective of component developers, the importance of the issue to be resolved. Three broad requirements for micromachines emerged from this process. They are: (1) tribological behavior, including stiction, friction, wear, and the use of surface treatments to control these, (2) mechanical behavior at microscale, including elasticity, plasticity, and the effect of microstructural features on mechanical strength, and (3) degradation of tribological and mechanical properties in normal (including aging), abnormal and hostile environments. Resolving all the identified critical issues requires a significant cooperative and complementary effort between computational and experimental programs. The breadth of this work is greater than any single program is likely to support. This report should serve as a guide to plan micromachines development at Sandia.

  1. VIEW OF MICROMACHINING, HIGH PRECISION EQUIPMENT USED TO CUSTOM MAKE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF MICRO-MACHINING, HIGH PRECISION EQUIPMENT USED TO CUSTOM MAKE SMALL PARTS. LUMPS OF CLAY; SHOWN IN THE PHOTOGRAPH, WERE USED TO STABILIZE PARTS BEING MACHINED. (11/1/87) - Rocky Flats Plant, Stainless Steel & Non-Nuclear Components Manufacturing, Southeast corner of intersection of Cottonwood & Third Avenues, Golden, Jefferson County, CO

  2. Precise micromachining of materials using femtosecond laser pulses

    NASA Astrophysics Data System (ADS)

    Garasz, K.; Tański, M.; Barbucha, R.; Kocik, M.

    2015-06-01

    We present the results of the experimental parametric study on efficiency, accuracy and quality of femtosecond laser micromachining of different materials. The laser micromachining process was performed with a solid-state Yb:KYW laser. The laser generates 500 fs pulses of three different wavelengths, repetition rate from 100 to 900 kHz and output power up to 50 W. This allows to perform a complex research for a wide range of parameters and materials. Laser micromachining is a process based on a laser ablation phenomenon, i.e. total evaporation of material from the target surface during laser irradiation. It is the most precise method of material removal. Applying a femtosecond laser in the process, allows the use of ultra short pulses, with a duration of 10-15 seconds, while maintaining a high laser power. The concentration of energy within a single pulse is sufficiently high to cause the detachment of particles from the irradiated target without any thermal interactions with the surrounding material. Therefore, the removal of the material occurs only in the laser focus. This allows to avoid most of the unwanted effects of the heat affected zone (HAZ). It has been established, that the quality of laser ablation process using femtosecond pulses is much higher than while using the long pulsed lasers (i.e. nanosecond). The use of femtosecond laser pulses creates therefore an attractive opportunity for high quality micromachining of many groups of materials.

  3. Exposure to crystalline silica in abrasive blasting operations where silica and non-silica abrasives are used.

    PubMed

    Radnoff, Diane L; Kutz, Michelle K

    2014-01-01

    Exposure to respirable crystalline silica is a hazard common to many industries in Alberta but particularly so in abrasive blasting. Alberta occupational health and safety legislation requires the consideration of silica substitutes when conducting abrasive blasting, where reasonably practicable. In this study, exposure to crystalline silica during abrasive blasting was evaluated when both silica and non-silica products were used. The crystalline silica content of non-silica abrasives was also measured. The facilities evaluated were preparing metal products for the application of coatings, so the substrate should not have had a significant contribution to worker exposure to crystalline silica. The occupational sampling results indicate that two-thirds of the workers assessed were potentially over-exposed to respirable crystalline silica. About one-third of the measurements over the exposure limit were at the work sites using silica substitutes at the time of the assessment. The use of the silica substitute, by itself, did not appear to have a large effect on the mean airborne exposure levels. There are a number of factors that may contribute to over-exposures, including the isolation of the blasting area, housekeeping, and inappropriate use of respiratory protective equipment. However, the non-silica abrasives themselves also contain silica. Bulk analysis results for non-silica abrasives commercially available in Alberta indicate that many contain crystalline silica above the legislated disclosure limit of 0.1% weight of silica per weight of product (w/w) and this information may not be accurately disclosed on the material safety data sheet for the product. The employer may still have to evaluate the potential for exposure to crystalline silica at their work site, even when silica substitutes are used. Limited tests on recycled non-silica abrasive indicated that the silica content had increased. Further study is required to evaluate the impact of product recycling

  4. Abrasion cross sections for Ne-20 projectiles at 2.1 GeV/nucleon

    NASA Technical Reports Server (NTRS)

    Townsend, L. W.

    1983-01-01

    Utilizing eikonal scattering theory, an optical model potential approximation to the exact nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision formalism to predict abrasion cross sections for relativistic Ne-20 projectile nuclei. Excellent agreement with recent experimental abrasion results is obtained. The sensitivity of the abrasion predictions to Pauli exclusion principle correlation effects and to the assumed shape of the nuclear single-particle density distribution is also demonstrated.

  5. Development of a thermal reclamation system for spent blasting abrasive

    SciTech Connect

    Bryan, B.B.; Mensinger, M.C.; Rehmat, A.G.

    1991-01-01

    Abrasive blasting is the most economical method for paint removal from large surface areas such as the hulls and tanks of oceangoing vessels. Tens of thousands of tons of spent abrasive are generated annually by blasting operations in private and US Navy shipyards. Some of this material is classified as hazardous waste, and nearly all of it is currently being either stockpiled or disposed in landfills. The rapid decline in available landfill space and corresponding rise in landfill tipping fees pose a severe problem for shipyard operators throughout the US. This paper discusses the results of a research and development program initiated by the Institute of Gas Technology and supported by the US Navy to develop and test a fluidized-bed thermal reclamation system for spent abrasive waste minimization. Bench- and pilot-scale reclaimer tests and reclaimed abrasive performance tests are described along with the current status of a program to build and test a 5-ton/hour prototype reclaimer at a US Navy shipyard.

  6. 29 CFR 1910.215 - Abrasive wheel machinery.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or paper... apply to natural sandstone wheels or metal, wooden, cloth, or paper discs, having a layer of abrasive on... and Type 27A cutting-off wheels. (g) Certain internal wheels. (h) Type 4 tapered wheels. (i)...

  7. 29 CFR 1910.215 - Abrasive wheel machinery.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or paper... apply to natural sandstone wheels or metal, wooden, cloth, or paper discs, having a layer of abrasive on... and Type 27A cutting-off wheels. (g) Certain internal wheels. (h) Type 4 tapered wheels. (i)...

  8. 29 CFR 1926.303 - Abrasive wheels and tools.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... spindle speed at safe levels under all conditions of normal operation. (b) Guarding. (1) Grinding machines.... (1) Floor stand and bench mounted abrasive wheels, used for external grinding, shall be provided with safety guards (protection hoods). The maximum angular exposure of the grinding wheel periphery and...

  9. A nonmineralized approach to abrasion-resistant biomaterials

    PubMed Central

    Pontin, Michael G.; Moses, Dana N.; Waite, J. Herbert; Zok, Frank W.

    2007-01-01

    The tooth-like mouthparts of some animals consist of biomacromolecular scaffolds with few mineral components, making them intriguing paradigms of biostructural materials. In this study, the abrasion resistance of the jaws of one such animal, the bloodworm Glycera dibranchiata, has been evaluated by nanoindentation, nanoscratching, and wear testing. The hardest, stiffest, and most abrasion-resistant materials are found within a thin (<3 μm) surface layer near the jaw tip and a thicker (10–20 μm) subsurface layer, both rich in unmineralized Cu. These results are consistent with the supposition that Cu ions are involved in the formation of intermolecular coordination complexes between proteins, creating a highly cross-linked molecular network. The intervening layer contains aligned atacamite [Cu2(OH)3Cl] fibers and exhibits hardness and stiffness (transverse to the alignment direction) that are only slightly higher than those of the bulk material but lower than those of the two Cu-rich layers. Furthermore, the atacamite-containing layer is the least abrasion-resistant, by a factor of ≈3, even relative to the bulk material. These observations are broadly consistent with the behavior of engineering polymer composites with hard fiber or particulate reinforcements. The alignment of fibers parallel to the jaw surface, and the fiber proximity to the surface, are both suggestive of a natural adaptation to enhance bending stiffness and strength rather than to endow the surface regions with enhanced abrasion resistance. PMID:17702868

  10. Innovative decontamination technology by abrasion in vibratory vessels

    SciTech Connect

    Fabbri, Silvio; Ilarri, Sergio

    2007-07-01

    Available in abstract form only. Full text of publication follows: The possibility of using conventional vibratory vessel technology as a decontamination technique is the motivation for the development of this project. The objective is to explore the feasibility of applying the vibratory vessel technology for decontamination of radioactively-contaminated materials such as pipes and metal structures. The research and development of this technology was granted by the U.S. Department of Energy (DOE). Abrasion processes in vibratory vessels are widely used in the manufacture of metals, ceramics, and plastics. Samples to be treated, solid abrasive media and liquid media are set up into a vessel. Erosion results from the repeated impact of the abrasive particles on the surface of the body being treated. A liquid media, generally detergents or surfactants aid the abrasive action. The amount of material removed increases with the time of treatment. The design and construction of the machine were provided by Vibro, Argentina private company. Tests with radioactively-contaminated aluminum tubes and a stainless steel bar, were performed at laboratory level. Tests showed that it is possible to clean both the external and the internal surface of contaminated tubes. Results show a decontamination factor around 10 after the first 30 minutes of the cleaning time. (authors)

  11. Surface carbonization of titanium for abrasion-resistant implant materials.

    PubMed

    Zhu, Yuhe; Watari, Fumio

    2007-03-01

    Carbide layer was formed on the surface of Ti by heating in hydrocarbon atmosphere (benzene C6H6) at 1000-1400 degrees C using a high frequency induction heating method. Physical and mechanical properties of carbide-coated Ti were investigated to examine its potential as an abrasion-resistant implant material. Scanning electron microscopy (SEM) showed that the surface of Ti was covered with fine grains of 1-4 microm diameter, depending on heating conditions. In addition, carbide layer of about 1-25 microm thickness was observed on the cross-section of specimens by SEM and energy dispersive spectroscopy. Vickers hardness of surface carbide was found to be more than 2000. Further, Martens scratch test and ultrasonic scaler abrasion test showed that the indentation depth and width of carbide-coated Ti were much smaller than pure Ti, thereby confirming its high abrasion resistance. These results showed that for Ti implant materials that require high abrasion resistance, such as the abutment for dental implants, surface carbide coatings would be an effective means to improve their wear properties. PMID:17621941

  12. Potential of Air-Propelled Abrasives for Selective Weed Control

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Novel forms of selective weed control are needed by many types of growers, but especially organic growers who are restricted from using synthetic herbicides. Abrasive grit made from corn cobs was expelled from a sand blaster at 517 kPa pressure and aimed at seedlings of common lambsquarters and corn...

  13. Abrasive blasting agents: designing studies to evaluate relative risk.

    PubMed

    Hubbs, Ann; Greskevitch, Mark; Kuempel, Eileen; Suarez, Fernando; Toraason, Mark

    Workers exposed to respirable crystalline silica used in abrasive blasting are at increased risk of developing a debilitating and often fatal fibrotic lung disease called silicosis. The National Institute for Occupational Safety and Health (NIOSH) recommends that silica sand be prohibited as abrasive blasting material and that less hazardous materials be used in blasting operations. However, data are needed on the relative risks associated with exposure to abrasive blasting materials other than silica. NIOSH has completed acute studies in rats (Hubbs et al., 2001; Porter et al., 2002). To provide dose-response data applicable to making recommendation for occupational exposure limits, NIOSH has collaborated with the National Toxicology Program (NTP) to design longer term studies with silica substitutes. For risk assessment purposes, selected doses will include concentrations that are relevant to human exposures. Rat lung burdens achieved should be comparable to those estimated in humans with working lifetime exposures, even if this results in "overloading" doses in rats. To quantify both dose and response, retained particle burdens in the lungs and lung-associated lymph nodes will be measured, as well as biochemical and pathological indices of pulmonary response. This design will facilitate assessment of the pulmonary fibrogenic potential of inhaled abrasive blasting agents at occupationally relevant concentrations. PMID:16020188

  14. Emerging jets

    NASA Astrophysics Data System (ADS)

    Schwaller, Pedro; Stolarski, Daniel; Weiler, Andreas

    2015-05-01

    In this work, we propose a novel search strategy for new physics at the LHC that utilizes calorimeter jets that (i) are composed dominantly of displaced tracks and (ii) have many different vertices within the jet cone. Such emerging jet signatures are smoking guns for models with a composite dark sector where a parton shower in the dark sector is followed by displaced decays of dark pions back to SM jets. No current LHC searches are sensitive to this type of phenomenology. We perform a detailed simulation for a benchmark signal with two regular and two emerging jets, and present and implement strategies to suppress QCD backgrounds by up to six orders of magnitude. At the 14 TeV LHC, this signature can be probed with mediator masses as large as 1.5 TeV for a range of dark pion lifetimes, and the reach is increased further at the high-luminosity LHC. The emerging jet search is also sensitive to a broad class of long-lived phenomena, and we show this for a supersymmetric model with R-parity violation. Possibilities for discovery at LHCb are also discussed.

  15. Improvement of Disc Cutter Performance by Water Jet Assistance

    NASA Astrophysics Data System (ADS)

    Ciccu, Raimondo; Grosso, Battista

    2014-03-01

    This article deals with the problem of assisting disc cutters by means of high-velocity jets of water, with the aim of increasing the excavation rate while improving the working conditions, with particular reference to wear. The results of an experimental research undertaken at the Waterjet Laboratory of the University of Cagliari on a medium-hard abrasive rock clearly show that a higher removal rate is achieved owing to the weakening action of a jet directed on one side of the disc, causing deeper penetration. This outcome is interpreted on the basis of the scale formation model, which explains why smaller scales are obtained on the water jet's side of the groove. Accordingly, it is suggested that the results can be further improved if the jet is directed ahead of the tool along the same path, since, in this way, larger scales can be produced on both sides.

  16. Experimental research on water-jet guided laser processing

    NASA Astrophysics Data System (ADS)

    Li, Ling; Wang, Yang; Yang, Lijun; Chu, Jiecheng

    2007-01-01

    The water-jet guided laser processing is a new compound micro-machining process in which the laser beam passes through the water-jet by full reflection onto the workpiece. In this paper, a new key component:the coupling unit was designed and which would form a long, slim, high-pressure and stable water-jet. The couple unit made the fluid field in the chamber symmetry; the coupling quality of the laser beam and the water-jet could be easily detected by CCD camera. For its excellent surface quality, the nozzle with a \\fgr 0.18mm hole got better machining effect than other nozzles. Aiming at finding optimum machining parameters, experiments were carried out. The results showed the attenuation of laser energy bore relation to water-jet stability. The energy intensity distributed over the water-jet cross section nearly homogeneous and the laser energy nearly did not decrease in long working distance. When water-jet pressure was high, efficient cooling of the workpiece prevented burrs, cracks and heat affected zone from forming. During cutting Si wafer process, nearly no cracking was found; Adjusting reasonable laser parameters grooving 65Mn, the machining accuracy would combine with the speed.

  17. Artificial intelligence: Collective behaviors of synthetic micromachines

    NASA Astrophysics Data System (ADS)

    Duan, Wentao

    Synthetic nano- and micromotors function through the conversion of chemical free energy or forms of energy into mechanical motion. Ever since the first reports, such motors have been the subject of growing interest. In addition to motility in response to gradients, these motors interact with each other, resulting in emergent collective behavior like schooling, exclusion, and predator-prey. However, most of these systems only exhibit a single type of collective behavior in response to a certain stimuli. The research projects in the disseratation aim at designing synthetic micromotors that can exhibit transition between various collective behaviors in response to different stimuli, as well as quantitative understanding on the pairwise interaction and propulsion mechanism of such motors. Chapter 1 offers an overview on development of synthetic micromachines. Interactions and collective behaviors of micromotors are also summarized and included. Chapter 2 presents a silver orthophosphate microparticle system that exhibits collective behaviors. Transition between two collective patterns, clustering and dispersion, can be triggered by shift in chemical equilibrium upon the addition or removal of ammonia, in response to UV light, or under two orthogonal stimuli (UV and acoustic field) and powering mechanisms. The transitions can be explained by the self-diffusiophoresis mechanism resulting from either ionic or neutral solute gradients. Potential applications of the reported system in logic gates, microscale pumping, and hierarchical assembly have been demonstrated. Chapter 3 introduces a self-powered oscillatory micromotor system in which active colloids form clusters whose size changes periodically. The system consists of an aqueous suspension of silver orthophosphate particles under UV radiation, in the presence of a mixture of glucose and hydrogen peroxide. The colloid particles first attract with each other to form clusters. After a lag time of around 5min, chemical

  18. [Water jet cutting for bones and bone cement--parameter study of possibilities and limits of a new method].

    PubMed

    Honl, M; Rentzsch, R; Lampe, F; Müller, V; Dierk, O; Hille, E; Louis, H; Morlock, M

    2000-09-01

    Water jet techniques have been used in industrial cutting, drilling and cleaning applications for more than 30 years. Plain water is typically used for the cutting of non-metallic materials. The addition of abrasive substances to the stream allows almost any material to be cut. The first medical applications were reported in the early 1980s, when the water jet was used to cut organs. The present study investigates the use of water jet cutting technology for endoprosthesis revision surgery. Bone and PMMA (polymethylmethacrylate) samples were cut at different pressures using an industrial water jet cutting device. Using plain water at 400 bar, PMMA was cut selectively without damaging the bone; above 400 bar, bone was also cut, but the cutting depths in PMMA were significantly greater (p < 0.05). Adding a water-soluble abrasive disaccharide to the water results in a significantly higher removal rate for both materials (p < 0.05), but selectivity is lost, although the differences in cutting depth between the two materials was significant (p < 0.05). With an abrasive, the quality of the cut was better for both materials. The water jet technology--in particular the abrasive technique--can be used to cut biomaterials such as bone and bone cement. The diameter of the jet is a great advantage when working in the confined area at the prosthesis interface. The cutting process is essentially cold, thus eliminating a thermal effect, and the jet reaction forces are relatively low. Accurate manipulation of the hydro jet nozzle is possible both manually and by robot. The results obtained show that it is possible to remove prostheses with this cutting technique, rapidly and with little damage to the surrounding tissue. Problem areas are the development of sterile pumps and the "depth control" of the jet. PMID:11030091

  19. Solid Lubrication Fundamentals and Applications. Chapter 5; Abrasion: Plowing and Cutting

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa

    2001-01-01

    Chapter 5 discusses abrasion, a common wear phenomenon of great economic importance. It has been estimated that 50% of the wear encountered in industry is due to abrasion. Also, it is the mechanism involved in the finishing of many surfaces. Experiments are described to help in understanding the complex abrasion process and in predicting friction and wear behavior in plowing and/or cutting. These experimental modelings and measurements used a single spherical pin (asperity) and a single wedge pin (asperity). Other two-body and three-body abrasion studies used hard abrasive particles.

  20. Abrasive Wear Study of NiCrFeSiB Flame Sprayed Coating

    NASA Astrophysics Data System (ADS)

    Sharma, Satpal

    2013-10-01

    In the present study, abrasive wear behavior of NiCrFeSiB alloy coating on carbon steel was investigated. The NiCrFeSiB coating powder was deposited by flame spraying process. The microstructure, porosity and hardness of the coatings were evaluated. Elemental mapping was carried out in order to study the distribution of various elements in the coating. The abrasive wear behavior of these coatings was investigated under three normal loads (5, 10 and 15 N) and two abrasive grit sizes (120 and 320 grit). The abrasive wear rate was found to increase with the increase of load and abrasive size. The abrasive wear resistance of coating was found to be 2-3 times as compared to the substrate. Analysis of the scanning electron microscope images revealed cutting and plowing as the material removal mechanisms in these coatings under abrasive wear conditions used in this investigation.

  1. Development of hybrid fluid jet/float polishing process

    NASA Astrophysics Data System (ADS)

    Beaucamp, Anthony T. H.; Namba, Yoshiharu; Freeman, Richard R.

    2013-09-01

    On one hand, the "float polishing" process consists of a tin lap having many concentric grooves, cut from a flat by single point diamond turning. This lap is rotated above a hydrostatic bearing spindle of high rigidity, damping and rotational accuracy. The optical surface thus floats above a thin layer of abrasive particles. But whilst surface texture can be smoothed to ~0.1nm rms (as measured by atomic force microscopy), this process can only be used on flat surfaces. On the other hand, the CNC "fluid jet polishing" process consists of pumping a mixture of water and abrasive particles to a converging nozzle, thus generating a polishing spot that can be moved along a tool path with tight track spacing. But whilst tool path feed can be moderated to ultra-precisely correct form error on freeform optical surfaces, surface finish improvement is generally limited to ~1.5nm rms (with fine abrasives). This paper reports on the development of a novel finishing method, that combines the advantages of "fluid jet polishing" (i.e. freeform corrective capability) with "float polishing" (i.e. super-smooth surface finish of 0.1nm rms or less). To come up with this new "hybrid" method, computational fluid dynamic modeling of both processes in COMSOL is being used to characterize abrasion conditions and adapt the process parameters of experimental fluid jet polishing equipment, including: (1) geometrical shape of nozzle, (2) position relative to the surface, (3) control of inlet pressure. This new process is aimed at finishing of next generation X-Ray / Gamma Ray focusing optics.

  2. Synthetic Jets

    NASA Technical Reports Server (NTRS)

    Milanovic, Ivana M.

    2003-01-01

    Current investigation of synthetic jets and synthetic jets in cross-flow examined the effects of orifice geometry and dimensions, momentum-flux ratio, cluster of orifices, pitch and yaw angles as well as streamwise development of the flow field. This comprehensive study provided much needed experimental information related to the various control strategies. The results of the current investigation on isolated and clustered synthetic jets with and without cross-flow will be further analyzed and documented in detail. Presentations at national conferences and publication of peer- reviewed journal articles are also expected. Projected publications will present both the mean and turbulent properties of the flow field, comparisons made with the data available in an open literature, as well as recommendations for the future work.

  3. Technology trends in high temperature pressure transducers: The impact of micromachining

    NASA Technical Reports Server (NTRS)

    Mallon, Joseph R., Jr.

    1992-01-01

    This paper discusses the implications of micromachining technology on the development of high temperature pressure transducers. The introduction puts forth the thesis that micromachining will be the technology of choice for the next generation of extended temperature range pressure transducers. The term micromachining is defined, the technology is discussed and examples are presented. Several technologies for high temperature pressure transducers are discussed, including silicon on insulator, capacitive, optical, and vibrating element. Specific conclusions are presented along with recommendations for development of the technology.

  4. Micromachined sensor and actuator research at Sandia`s Microelectronics Development Laboratory

    SciTech Connect

    Smith, J.H.

    1996-11-01

    An overview of the surface micromachining program at the Microelectronics Development Laboratory of Sandia National Laboratories is presented. Development efforts are underway for a variety of surface micromachined sensors and actuators for both defense and commercial applications. A technology that embeds micromechanical devices below the surface of the wafer prior to microelectronics fabrication has been developed for integrating microelectronics with surface-micromachined micromechanical devices. The application of chemical-mechanical polishing to increase the manufacturability of micromechanical devices is also presented.

  5. UV laser-assisted wire stripping and micro-machining

    NASA Astrophysics Data System (ADS)

    Martyniuk, Jerry

    1994-02-01

    Results are reported for the use of a 266 nm frequency quadrupled Nd:YAG ultraviolet laser in the areas of wire stripping of small coaxial type transmission lines and for micro-machining of various materials including copper, glass, polyimide and DuPont TEFLONTM. This new laser is typically run with a 2 KHz repetition rate, 40 ns FWHM pulse and a fluence of about 50 joules/cm2 which makes it possible to micro-machine metals, polymers, glasses and ceramics. The high fluence of this laser allows shielding structures such as Al-MylarTM, Al-KaptonTM or the plated copper used in small coaxial cables to be precisely cut. Cut rates are reported for the above materials as well as results and photos of wire stripping and micro- machining.

  6. Applications of laser lithography on oxide film to titanium micromachining

    NASA Astrophysics Data System (ADS)

    Chauvy, P.-F.; Hoffmann, P.; Landolt, D.

    2003-03-01

    Due to its good biocompatibility titanium is widely used for dental and orthopaedics implants and for biomedical microsystems. For these applications one needs specific micromachining methods. A new four-step method for electrochemical micromachining of titanium is presented here, which implies anodic oxidation, Excimer laser sensitising irradiation, anodic dissolution, and ultrasonic cleaning. The method is applied to the fabrication of two 3D model structures, surface structuring of a cylinder and machining of a complex two-level architecture. The absence of debris and of a heat affected zone as well as the resulting surface smoothness are the main advantages of the process. Ways to improve the still limited processing speed are discussed with regards to potential applications.

  7. Condensation of sodium on a micromachined surface for AMTEC

    SciTech Connect

    Crowley, C.J.; Izenson, M.G. )

    1993-01-15

    A novel condenser component is being developed to enable Alkali Metal Thermal to Electric Conversion (AMTEC) technology to achieve two critical goals: (1) optimization of conversion efficiency and (2) microgravity fluid management. The first goal is achieved by minimizing parasitic radiation heat transfer losses for condensers with a large view factor to the high-temperature [beta][double prime]-alumina surface. The condenser geometry includes a specially designed, micromachined surface where large capillary forces are used to manage the fluid distribution to accomplish the second goal. We present and discuss the results of separate effects experiments investigating the wetting and condensation behavior of sodium on this capillary surface. Test results show that the micromachined surface maintains a smooth, high reflective film of liquid sodium on the surface, which implies reduced parasitic losses and increased conversion efficiencies in AMTEC cells. Accomplishing this in an adverse gravity gradient demonstrates the potential for management of the fluid even under spacecraft acceleration conditions.

  8. Fabrication of microfluidic vascular phantoms by laser micromachining

    NASA Astrophysics Data System (ADS)

    Mathews, Scott A.; Luu, Long; Ramella-Roman, Jessica C.

    2012-06-01

    Imaging of capillary structures and monitoring of blood flow within vasculature is becoming more common in clinical settings. However, very few dynamic phantoms exist which mimic capillary structures. We report the fabrication and testing of microfluidic, vascular phantoms aimed at the study of blood flow. These phantoms are fabricated using low-cost, off-the-shelf materials and require no lithographic processing, stamping, or embossing. Using laser micromachining, complex microfluidic structures can be fabricated in under an hour. The laser system is capable of producing microfluidic features with sizes on the order of tens of microns, over an area of several square centimeters. Because the laser micromachining system is computer controlled and accepts both vector and raster files, the microfluidic structure can be simple, rectilinear patterns or complex, anatomically correct patterns. The microfluidic devices interface with simple off the shelf syringe pumps. The microfluidic devices fabricated with this technique were used for non-invasive monitoring of flow using speckle based techniques.

  9. Capacitive Micromachined Ultrasonic Transducers (CMUTs) for Underwater Imaging Applications.

    PubMed

    Song, Jinlong; Xue, Chenyang; He, Changde; Zhang, Rui; Mu, Linfeng; Cui, Juan; Miao, Jing; Liu, Yuan; Zhang, Wendong

    2015-01-01

    A capacitive micromachined ultrasonic transducer structure for use in underwater imaging is designed, fabricated and tested in this paper. In this structure, a silicon dioxide insulation layer is inserted between the top electrodes and the vibration membrane to prevent ohmic contact. The capacitance-voltage (C-V) characteristic curve shows that the transducer offers suitable levels of hysteresis and repeatability performance. The -6 dB center frequency is 540 kHz and the transducer has a bandwidth of 840 kHz for a relative bandwidth of 155%. Underwater pressure of 143.43 Pa is achieved 1 m away from the capacitive micromachined ultrasonic transducer under 20 Vpp excitation. Two-dimensional underwater ultrasonic imaging, which is able to prove that a rectangular object is present underwater, is achieved. The results presented here indicate that our work will be highly beneficial for the establishment of an underwater ultrasonic imaging system. PMID:26389902

  10. Capacitive Micromachined Ultrasonic Transducers (CMUTs) for Underwater Imaging Applications

    PubMed Central

    Song, Jinlong; Xue, Chenyang; He, Changde; Zhang, Rui; Mu, Linfeng; Cui, Juan; Miao, Jing; Liu, Yuan; Zhang, Wendong

    2015-01-01

    A capacitive micromachined ultrasonic transducer structure for use in underwater imaging is designed, fabricated and tested in this paper. In this structure, a silicon dioxide insulation layer is inserted between the top electrodes and the vibration membrane to prevent ohmic contact. The capacitance-voltage (C-V) characteristic curve shows that the transducer offers suitable levels of hysteresis and repeatability performance. The −6 dB center frequency is 540 kHz and the transducer has a bandwidth of 840 kHz for a relative bandwidth of 155%. Underwater pressure of 143.43 Pa is achieved 1 m away from the capacitive micromachined ultrasonic transducer under 20 Vpp excitation. Two-dimensional underwater ultrasonic imaging, which is able to prove that a rectangular object is present underwater, is achieved. The results presented here indicate that our work will be highly beneficial for the establishment of an underwater ultrasonic imaging system. PMID:26389902

  11. An overview of micromachined platforms for thermal sensing and gas detection

    SciTech Connect

    Manginell, R.P.; Smith, J.H.; Ricco, A.J.

    1997-03-01

    Micromachined hotplates, membranes, filaments, and cantilevers have all been used as platforms for thermal sensing and gas detection. Compared with conventional devices, micromachined sensors are characterized by low power consumption, high sensitivity, and fast response time. Much of these gains can be attributed to the size reductions achieved by micromachining. In addition, micromachining permits easy, yet precise tailoring of the heat transfer characteristics of these devices. By simple alterations in device geometry and materials used, the relative magnitudes of radiation, convection and conduction losses and Joule heat gains can be adjusted, and in this way device response can be optimized for specific applications. The free-standing design of micromachined platforms, for example, reduces heat conduction losses to the substrate, thereby making them attractive as low power, fast-response heaters suitable for a number of applications. However, while micromachining solves some of the heat transfer problems typical of conventionally produced devices, it introduces some of its own. These trade-offs will be discussed in the context of several micromachined thermal and gas sensors present in the literature. These include micromachined flow sensors, gas thermal conductivity sensors, pressure sensors, uncooled IR sensors, metal-oxide and catalytic/calorimetric gas sensors. Recent results obtained for a microbridge-based catalytic/calorimetric gas sensor will also be presented as a means of further illustrating the concepts of thermal design in micromachined sensors.

  12. Method of drying passivated micromachines by dewetting from a liquid-based process

    DOEpatents

    Houston, Michael R.; Howe, Roger T.; Maboudian, Roya; Srinivasan, Uthara

    2000-01-01

    A method of fabricating a micromachine includes the step of constructing a low surface energy film on the micromachine. The micromachine is then rinsed with a rinse liquid that has a high surface energy, relative to the low surface energy film, to produce a contact angle of greater than 90.degree. between the low surface energy film and the rinse liquid. This relatively large contact angle causes any rinse liquid on the micromachine to be displaced from the micromachine when the micromachine is removed from the rinse liquid. In other words, the micromachine is dried by dewetting from a liquid-based process. Thus, a separate evaporative drying step is not required, as the micromachine is removed from the liquid-based process in a dry state. The relatively large contact angle also operates to prevent attractive capillary forces between micromachine components, thereby preventing contact and adhesion between adjacent microstructure surfaces. The low surface energy film may be constructed with a fluorinated self-assembled monolayer film. The processing of the invention avoids the use of environmentally harmful, health-hazardous chemicals.

  13. Wheel Abrasion Experiment Metals Selection for Mars Pathfinder Mission

    NASA Technical Reports Server (NTRS)

    Hepp, Aloysius F.; Fatemi, Navid S.; Wilt, David M.; Ferguson, Dale C.; Hoffman, Richard; Hill, Maria M.; Kaloyeros, Alain E.

    1996-01-01

    A series of metals was examined for suitability for the Wheel Abrasion Experiment, one of ten microrover experiments of the Mars Pathfinder Mission. The seven candidate metals were: Ag, Al, Au, Cu, Ni, Pt, and W. Thin films of candidate metals from 0.1 to 1.0 micrometer thick were deposited on black anodized aluminum coupons by e-beam and resistive evaporation and chemical vapor deposition. Optical, corrosion, abrasion, and adhesion criteria were used to select Al, Ni, and Pt. A description is given of the deposition and testing of thin films, followed by a presentation of experimental data and a brief discussion of follow-on testing and flight qualification.

  14. Abrasion Testing of Critical Components of Hydrokinetic Devices

    SciTech Connect

    Worthington, Monty; Ali, Muhammad; Ravens, Tom

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  15. Nanometric Finishing on Biomedical Implants by Abrasive Flow Finishing

    NASA Astrophysics Data System (ADS)

    Subramanian, Kavithaa Thirumalai; Balashanmugam, Natchimuthu; Shashi Kumar, Panaghra Veeraiah

    2016-01-01

    Abrasive flow finishing (AFF) is a non-conventional finishing technique that offers better accuracy, efficiency, consistency, economy in finishing of complex/difficult to machine materials/components and provides the possibility of effective automation as aspired by the manufacturing sector. The present study describes the finishing of a hip joint made of ASTM grade Co-Cr alloy by Abrasive Flow Machining (AFM) process. The major input parameters of the AFF process were optimized for achieving nanometric finishing of the component. The roughness average (Ra) values were recorded during experimentation using surface roughness tester and the results are discussed in detail. The surface finished hip joints were characterized using Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and residual stress analysis using X-Ray Diffraction (XRD). The discussion lays emphasis on the significance, efficacy and versatile nature of the AFF process in finishing of bio-medical implants.

  16. Microstructure and abrasive wear in silicon nitride ceramics

    SciTech Connect

    Dogan, Cynthia P.; Hawk, Jeffrey A.

    2001-10-01

    It is well known that abrasive wear resistance is not strictly a materials property, but also depends upon the specific conditions of the wear environment. Nonetheless, characteristics of the ceramic microstructure do influence its hardness and fracture toughness and must, therefore, play an active role in determining howa ceramic will respond to the specific stress states imposed upon it by the wear environment. In this study, the ways in which composition and microstructure influence the abrasive wear behavior of six commercially-produced silicon nitride based ceramics are examined. Results indicate that microstructural parameters, such as matrix grain size and orientation, porosity, and grain boundary microstructure, and thermal expansion mismatch stresses created as the result of second phase formation, influence the wear rate through their effect on wear sheet formation and subsurface fracture. It is also noted that the potential impact of these variables on the wear rate may not be reflected in conventional fracture toughness measurements.

  17. A physically-based abrasive wear model for composite materials

    SciTech Connect

    Lee, Gun Y.; Dharan, C.K.H.; Ritchie, Robert O.

    2001-05-01

    A simple physically-based model for the abrasive wear of composite materials is presented based on the mechanics and mechanisms associated with sliding wear in soft (ductile) matrix composites containing hard (brittle) reinforcement particles. The model is based on the assumption that any portion of the reinforcement that is removed as wear debris cannot contribute to the wear resistance of the matrix material. The size of this non-contributing portion of the reinforcement is estimated by modeling the three primary wear mechanisms, specifically plowing, interfacial cracking and particle removal. Critical variables describing the role of the reinforcement, such as its relative size and the nature of the matrix/reinforcement interface, are characterized by a single contribution coefficient, C. Predictions are compared with the results of experimental two-body (pin-on drum) abrasive wear tests performed on a model aluminum particulate-reinforced epoxy matrix composite material.

  18. Self inflicted corneal abrasions due to delusional parasitosis

    PubMed Central

    Meraj, Adeel; Din, Amad U; Larsen, Lynn; Liskow, Barry I

    2011-01-01

    The authors report a case of self inflicted bilateral corneal abrasions and skin damage due to ophthalmic and cutaneous delusional parasitosis. A male in his 50s presented with a 10 year history of believing that parasites were colonizing his skin and biting into his skin and eyes. The patient had received extensive medical evaluations that found no evidence that symptoms were due to a medical cause. He was persistent in his belief and had induced bilateral corneal abrasions and skin damage by using heat lamps and hair dryers in an attempt to disinfect his body. The patient was treated with olanzapine along with treatment for his skin and eyes. His delusional belief system persisted but no further damage to his eyes and skin was noted on initial follow-up. PMID:22689836

  19. Characterization of a surface micromachined pressure sensor array

    SciTech Connect

    Eaton, W.P.; Smith, J.H.

    1995-08-01

    A surface micromachined pressure sensor array has been designed and fabricated. The sensors are based upon deformable, silicon nitride diaphragms with polysilicon piezoresistors. Absolute pressure is detected by virtue of reference pressure cavities underneath the diaphragms. For this type of sensor, design tradeoffs must be made among allowable diaphragm size, and desirable pressure ranges. Several fabrication issues were observed and addressed. Offset voltage, sensitivity, and nonlinearity of 100 {mu}m diameter sensors were measured.

  20. Wear and abrasion resistance selection maps of biological materials.

    PubMed

    Amini, Shahrouz; Miserez, Ali

    2013-08-01

    The mechanical design of biological materials has generated widespread interest in recent years, providing many insights into their intriguing structure-property relationships. A critical characteristic of load-bearing materials, which is central to the survival of many species, is their wear and abrasion tolerance. In order to be fully functional, protective armors, dentitious structures and dynamic appendages must be able to tolerate repetitive contact loads without significant loss of materials or internal damage. However, very little is known about this tribological performance. Using a contact mechanics framework, we have constructed materials selection charts that provide general predictions about the wear performance of biological materials as a function of their fundamental mechanical properties. One key assumption in constructing these selection charts is that abrasion tolerance is governed by the first irreversible damage at the contact point. The maps were generated using comprehensive data from the literature and encompass a wide range of materials, from heavily mineralized to fully organic materials. Our analysis shows that the tolerance of biological materials against abrasion depends on contact geometry, which is ultimately correlated to environmental and selective pressures. Comparisons with experimental data from nanoindentation experiments are also drawn in order to verify our predictions. With the increasing amount of data available for biological materials also comes the challenge of selecting relevant model systems for bioinspired materials engineering. We suggest that these maps will be able to guide this selection by providing an overview of biological materials that are predicted to exhibit the best abrasion tolerance, which is of fundamental interest for a wide range of applications, for instance in restorative implants and protective devices. PMID:23643608

  1. Raising the resistance of mainline pump parts to hydraulic abrasion

    SciTech Connect

    Belousov, V.Ya.; Borisenko, V.V.; Zhuravlev, Yu.V.

    1988-01-01

    The authors investigate the diffusion coating of mainline petroleum pump surfaces with boron carbides and the subsequent hardness and abrasion resistance of the working surfaces based on the temperature of the treatment and the depth and concentration of the coating. Industrial testing on an NM 2500 x 230 centrifugal pump demonstrated an increase in service life by a factor of 2 to 2.5. The process has been put into production at an annual savings per pump of 4000 rubles.

  2. Artificial intelligence: Collective behaviors of synthetic micromachines

    NASA Astrophysics Data System (ADS)

    Duan, Wentao

    Synthetic nano- and micromotors function through the conversion of chemical free energy or forms of energy into mechanical motion. Ever since the first reports, such motors have been the subject of growing interest. In addition to motility in response to gradients, these motors interact with each other, resulting in emergent collective behavior like schooling, exclusion, and predator-prey. However, most of these systems only exhibit a single type of collective behavior in response to a certain stimuli. The research projects in the disseratation aim at designing synthetic micromotors that can exhibit transition between various collective behaviors in response to different stimuli, as well as quantitative understanding on the pairwise interaction and propulsion mechanism of such motors. Chapter 1 offers an overview on development of synthetic micromachines. Interactions and collective behaviors of micromotors are also summarized and included. Chapter 2 presents a silver orthophosphate microparticle system that exhibits collective behaviors. Transition between two collective patterns, clustering and dispersion, can be triggered by shift in chemical equilibrium upon the addition or removal of ammonia, in response to UV light, or under two orthogonal stimuli (UV and acoustic field) and powering mechanisms. The transitions can be explained by the self-diffusiophoresis mechanism resulting from either ionic or neutral solute gradients. Potential applications of the reported system in logic gates, microscale pumping, and hierarchical assembly have been demonstrated. Chapter 3 introduces a self-powered oscillatory micromotor system in which active colloids form clusters whose size changes periodically. The system consists of an aqueous suspension of silver orthophosphate particles under UV radiation, in the presence of a mixture of glucose and hydrogen peroxide. The colloid particles first attract with each other to form clusters. After a lag time of around 5min, chemical

  3. Micromachined nanofiltration modules for lab-on-a-chip applications

    NASA Astrophysics Data System (ADS)

    Shen, C.; Mokkapati, V. R. S. S.; Pham, H. T. M.; Sarro, P. M.

    2012-02-01

    In this paper, we present a new concept of particle filtration modules for lab-on-a-chip (LOC) devices. The modules are designed as vertical walls that separate fluidic micro channels. In these walls, nano channels that connect the two adjacent micro channels are embedded. Fluid and small particles can penetrate the walls through the embedded nano channels, while particles larger than the nano channels size will be stopped. By keeping the fluid in the surface plane of the LOC, the module can be easily integrated with other LOC modules. To fabricate these modules, we use chemical vapor deposition to deposit nanometer thick sacrificial layers and embed them into the wall structure. Wet chemical enchants are used to remove the sacrificial layers and form the nano channels. This fabrication process can generate 100 nm-1 μm high nano channels with high accuracy and uniformity with well-established micromachining techniques. Two types of modules, surface micromachining design for more flexibility in the choice of substrate material and bulk micromachining design for higher porosity without increasing footprint, are fabricated and successfully tested.

  4. Proton micromachining of substrate scaffolds for cellular and tissue engineering

    NASA Astrophysics Data System (ADS)

    Sanchez, Jose Luis; Guy, G.; van Kan, J. A.; Osipowicz, T.; Watt, F.

    1999-10-01

    Three dimensional patterns (grooves and ridges) were micromachined in PMMA using a 600 keV proton beam from the nuclear microscopy facility at the Research Centre for Nuclear Microscopy, National University of Singapore. Swiss 3T3 fibroblasts (ATCC CCL92, Rockville, MD) have been seeded onto these patterns, and the following observations have been made: (a) Cells were not found in the grooves (depth 9 μm, width 6.6 μm); (b) Cells were highly aligned and elongated on narrow ridges (4.2 μm wide), with the degree of alignment and elongation reduced for wider ridges. The underlying mechanism responsible of this cellular behaviour is assumed to be induced by the mechanical restrictions imposed by the topographic features on cellular migration, cell adhesion and concomitant changes in the cytoskeletal. The use of topographical stimuli to regulate cell function is an area of high potential, with implications in the engineering of tissue for spare-part surgery. Proton micromachining, which has the unique advantage of being the only technique capable of direct-write 3D micromachining at sub-cellular dimensions has unique advantages in this area of research.

  5. High speed micromachining with high power UV laser

    NASA Astrophysics Data System (ADS)

    Patel, Rajesh S.; Bovatsek, James M.

    2013-03-01

    Increasing demand for creating fine features with high accuracy in manufacturing of electronic mobile devices has fueled growth for lasers in manufacturing. High power, high repetition rate ultraviolet (UV) lasers provide an opportunity to implement a cost effective high quality, high throughput micromachining process in a 24/7 manufacturing environment. The energy available per pulse and the pulse repetition frequency (PRF) of diode pumped solid state (DPSS) nanosecond UV lasers have increased steadily over the years. Efficient use of the available energy from a laser is important to generate accurate fine features at a high speed with high quality. To achieve maximum material removal and minimal thermal damage for any laser micromachining application, use of the optimal process parameters including energy density or fluence (J/cm2), pulse width, and repetition rate is important. In this study we present a new high power, high PRF QuasarR 355-40 laser from Spectra-Physics with TimeShiftTM technology for unique software adjustable pulse width, pulse splitting, and pulse shaping capabilities. The benefits of these features for micromachining include improved throughput and quality. Specific example and results of silicon scribing are described to demonstrate the processing benefits of the Quasar's available power, PRF, and TimeShift technology.

  6. Micromachining of polydimethylsiloxane induced by laser plasma EUV light

    NASA Astrophysics Data System (ADS)

    Torii, S.; Makimura, T.; Okazaki, K.; Nakamura, D.; Takahashi, A.; Okada, T.; Niino, H.; Murakami, K.

    2011-06-01

    Polydimethylsiloxane (PDMS) is fundamental materials in the field of biotechnology. Because of its biocompatibility, microfabricated PDMS sheets are applied to micro-reactors and microchips for cell culture. Conventionally, the microstructures were fabricated by means of cast or imprint using molds, however it is difficult to fabricate the structures at high aspect ratios such as through-holes/vertical channels. The fabrication of the high-aspect structures would enable us to stack sheets to realize 3D fluidic circuits. In order to achieve the micromachining, direct photo-ablation by short wavelength light is promising. In the previous works, we investigated ablation of transparent materials such as silica glass and poly(methyl methacrylate) induced by irradiation with laser plasma EUV light. We achieved smooth and fine nanomachining. In this work, we applied our technique to PDMS micromachining. We condensed the EUV light onto PDMS surfaces at high power density up to 108 W/cm2 using a Au coated ellipsoidal mirror. We found that PDMS sheet was ablated at a rate up to 440 nm/shot. It should be emphasized that through hole with a diameter of 1 μm was fabricated in a PDMS sheet with a thickness of 4 μm. Thus we demonstrated the micromachining of PDMS sheets using laser plasma EUV light.

  7. Femtosecond laser system for micromachining of the materials

    NASA Astrophysics Data System (ADS)

    Barbucha, R.; Kocik, M.; Tański, M.; Garasz, K.; Petrov, T.; Radzewicz, C.

    2015-01-01

    Femtosecond-pulse laser micromachining is based on a laser ablation phenomenon, i.e. total evaporation of material from the target surface during laser irradiation. It is the most precise method of material removal. Moreover it does not require any post processing. Removal of the material occurs only in the laser focus, since the lack of thermal interaction, neither heat affected zone (HAZ) nor debris ocur. Research results have shown that shortening the duration of the laser pulse significantly reduces HAZ, which translates into the high quality of the machined structures. It is the main argument for the use of femtosecond-pulse lasers in the precise micromachining. In this paper, a femtosecond laser system consisting of a solid-state oscillator and the ytterbium-doped pulse fiber amplifier are presented. Average beam power at 343 nm with mode-locking is 4W @25A and pulse length at the oscillator output is 500 fs. Laser micro and nano-machining has found application in different fields. It's primary use is industrial micromachining of metals, ceramics, polymers, glass, biological material for medical use in eye surgery, and photovoltaic cells.

  8. Abrasion of Candidate Spacesuit Fabrics by Simulated Lunar Dust

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Meador, Mary Ann; Rogers, Kerry J.; Sheehy, Brennan H.

    2009-01-01

    A protocol has been developed that produced the type of lunar soil abrasion damage observed on Apollo spacesuits. This protocol was then applied to four materials (Kevlar(Registered TradeMark), Vectran(Registered TradeMark), Orthofabric, and Tyvek(Registered TradeMark)) that are candidates for advanced spacesuits. Three of the four new candidate fabrics (all but Vectran(Registered TradeMark)) were effective at keeping the dust from penetrating to layers beneath. In the cases of Kevlar(Registered TradeMark) and Orthofabric this was accomplished by the addition of a silicone layer. In the case of Tyvek , the paper structure was dense enough to block dust transport. The least abrasive damage was suffered by the Tyvek(Registered TradeMark). This was thought to be due in large part to its non-woven paper structure. The woven structures were all abraded where the top of the weave was struck by the abrasive. Of these, the Orthofabric suffered the least wear, with both Vectran(Registered TradeMark) and Kevlar(Registered TradeMark) suffering considerably more extensive filament breakage.

  9. Abrasion of eroded root dentine brushed with different toothpastes.

    PubMed

    De Menezes, Márcio; Turssi, Cecilia Pedroso; Hara, Anderson Takeo; Messias, Danielle Cristine Furtado; Serra, Mônica Campos

    2004-09-01

    This study evaluated the surface roughness change and wear provided by different dentifrices on root dentine previously exposed to erosive challenges. According to a randomized complete block design, 150 slabs of bovine root dentine (6 x 3 x 2 mm) were ground flat and polished. In an area of 4 x 3 mm on the dentine surface, specimens were submitted to five erosive/abrasive events, each one composed by: exposure to Sprite Diet or distilled water for 5 min, then to a remineralizing solution for 1 min, and simulation of 5,000 brushing strokes. Four dentifrices--regular (RE), baking soda (BS), whitening (WT) and tartar control (TC)--and distilled water (CO), used as control, were compared. Final texture and the wear depth were evaluated using a profilometer. ANOVA did not show significant interaction, indicating that the effect of dentifrices on both surface roughness change and wear did not depend on whether or not the dentine was eroded ( p>0.05). There was no difference between abrasion of eroded and sound dentine. The Tukey's test revealed that WT, BS and TC provided the highest increase in surface roughness differing from RE and CO. TC yielded the deepest wear of root dentine, whereas RE and CO, the shallowest. No significant difference in wear among BS, TC and WT were observed. Within the limitations of this study, the data showed that abrasion of both eroded and sound root dentine was dependent on the dentifrice used. PMID:15146320

  10. Shotcup petal abrasions in close range .410-caliber shotgun injuries.

    PubMed

    Dowling, G P; Dickinson, J A; Cooke, C T

    1988-01-01

    Shotcup petal abrasions centered around a shotgun wound of entrance are generally thought to occur at a range of 30 to 90 cm. A suicidal .410-caliber shotgun injury of the right eye is described in which typical petal abrasions were noted around the entrance wound. However, significant soot deposition around the wound suggested that the range of fire was less than 30 cm and perhaps closer to 15 cm. Test-firing of the weapon and ammunition used by the decedent showed some spread of the shotcup petals at a range of 7.5 cm, progressing to maximum spread at 30 to 52.5 cm. Further testing with other .410 ammunition, containing shotcups, confirmed the spread of shotcup petals at ranges less than 30 cm, irrespective of manufacturer, shotshell length, and birdshot size. When a variety of shotguns were tested, it was found that one weapon with a very short barrel and cylinder bore did not exhibit petal spread until a range of 30 cm was reached. The remaining shotguns, with longer barrels and full choke, all demonstrated definite petal spread at a range of 12.5 cm. The long, narrow configuration of .410 shotcup petals may explain their early spread and the production of petal abrasions at ranges of less than 30 cm. PMID:3351464

  11. Michrohole Arrays Drilled with Advanced Abrasive Slurry Jet Technology to Efficiently Exploit Enhanced Geothermal Systems

    SciTech Connect

    Oglesby, Kenneth; Finsterle, Stefan; Zhang, Yingqi; Pan, Lehua; Dobson, Parick; Mohan, Ram; Shoham, Ovadia; Felber, Betty; Rychel, Dwight

    2014-03-12

    This project had two major areas of research for Engineered/ Enhanced Geothermal System (EGS) development - 1) study the potential benefits from using microholes (i.e., bores with diameters less than 10.16 centimeters/ 4 inches) and 2) study FLASH ASJ to drill/ install those microbores between a well and a fracture system. This included the methods and benefits of drilling vertical microholes for exploring the EGS reservoir and for installing multiple (forming an array of) laterals/ directional microholes for creating the in-reservoir heat exchange flow paths. Significant benefit was found in utilizing small microbore sized connecting bores for EGS efficiency and project life. FLASH ASJ was deemed too complicated to optimally work in such deep reservoirs at this time.

  12. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study.

    PubMed

    Tan, Melissa H X; Hill, Robert G; Anderson, Paul

    2015-01-01

    Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38-80 μm) versus the conventional alumina abrasive (29 μm) in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p < 0.05) despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine. PMID:26697067

  13. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

    PubMed Central

    Tan, Melissa H. X.; Hill, Robert G.; Anderson, Paul

    2015-01-01

    Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm) versus the conventional alumina abrasive (29 μm) in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p < 0.05) despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine. PMID:26697067

  14. Laser Micromachining and Information Discovery Using a Dual Beam Interferometry

    SciTech Connect

    Senthil P. Theppakuttaikomaraswamy

    2001-12-31

    Lasers have proven to be among the most promising tools for micromachining because they can process features down to the size of the laser wavelength (smaller than 1 micrometer) and they provide a non-contact technology for machining. The demand for incorporating in-situ diagnostics technology into the micromachining environment is driven by the increasing need for producing micro-parts of high quality and accuracy. Laser interferometry can be used as an on-line monitoring tool and it is the aim of this work to enhance the understanding and application of Michelson interferometry principle for the in-situ diagnostics of the machining depth on the sub-micron and micron scales. micromachining is done on two different materials and a comprehensive investigation is done to control the width and depth of the machined feature. To control the width of the feature, laser micromachining is done on copper and a detailed analysis is performed. The objective of this experiment is to make a precision mask for sputtering with an array of holes on it using an Nd:YAG laser of 532 nm wavelength. The diameter of the hole is 50 {micro}m and the spacing between holes (the distance between the centers) is 100 {micro}m. Michelson interferometer is integrated with a laser machining system to control the depth of machining. An excimer laser of 308 nm wavelength is used for micromachining. A He-Ne laser of 632.8 nm wavelength is used as the light source for the interferometer. Interference patterns are created due to the change in the path length between the two interferometer arms. The machined depth information is obtained from the interference patterns on an oscilloscope detected by a photodiode. To compare the predicted depth by the interferometer with the true machining depth, a surface profilometer is used to measure the actual machining depth on the silicon. It is observed that the depths of machining obtained by the surface profile measurement are in accordance with the

  15. Jets in air-jet family

    NASA Technical Reports Server (NTRS)

    Navia, C. E.; Sawayanagi, K.

    1985-01-01

    The A-jet families on Chacaltaya emulsion chamber experiments were analyzed by the study of jets which are reconstructed by a grouping procedure. It is demonstrated that large-E sub J R sub J events are characterized by small number of jets and two-jet like asymmetric shape, binocular events and the other type. This type has a larger number of jets and more symmetrical shape in the P sub t plane.

  16. The effect of hydrogen peroxide on polishing removal rate in CMP with various abrasives

    NASA Astrophysics Data System (ADS)

    Manivannan, R.; Ramanathan, S.

    2009-01-01

    The effect of hydrogen peroxide in chemical mechanical planarization slurries for shallow trench isolation was investigated. The various abrasives used in this study were ceria, silica, alumina, zirconia, titania, silicon carbide, and silicon nitride. Hydrogen peroxide suppresses the polishing of silicon dioxide and silicon nitride surfaces by ceria abrasives. The polishing performances of other abrasives were either unaffected or enhanced slightly with the addition of hydrogen peroxide. The ceria abrasives were treated with hydrogen peroxide, and the polishing of the work surfaces with the treated abrasive shows that the inhibiting action of hydrogen peroxide is reversible. It was found that the effect of hydrogen peroxide as an additive is a strong function of the nature of the abrasive particle.

  17. Marine Jet

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The marine turbine pump pictured is the Jacuzzi 12YJ, a jet propulsion system for pleasure or commercial boating. Its development was aided by a NASA computer program made available by the Computer Software Management and Information Center (COSMIC) at the University of Georgia. The manufacturer, Jacuzzi Brothers, Incorporated, Little Rock, Arkansas, used COSMIC'S Computer Program for Predicting Turbopump Inducer Loading, which enabled substantial savings in development time and money through reduction of repetitive testing.

  18. DICHOTOMY OF SOLAR CORONAL JETS: STANDARD JETS AND BLOWOUT JETS

    SciTech Connect

    Moore, Ronald L.; Cirtain, Jonathan W.; Sterling, Alphonse C.; Falconer, David A.

    2010-09-01

    By examining many X-ray jets in Hinode/X-Ray Telescope coronal X-ray movies of the polar coronal holes, we found that there is a dichotomy of polar X-ray jets. About two thirds fit the standard reconnection picture for coronal jets, and about one third are another type. We present observations indicating that the non-standard jets are counterparts of erupting-loop H{alpha} macrospicules, jets in which the jet-base magnetic arch undergoes a miniature version of the blowout eruptions that produce major coronal mass ejections. From the coronal X-ray movies we present in detail two typical standard X-ray jets and two typical blowout X-ray jets that were also caught in He II 304 A snapshots from STEREO/EUVI. The distinguishing features of blowout X-ray jets are (1) X-ray brightening inside the base arch in addition to the outside bright point that standard jets have, (2) blowout eruption of the base arch's core field, often carrying a filament of cool (T {approx} 10{sup 4} - 10{sup 5} K) plasma, and (3) an extra jet-spire strand rooted close to the bright point. We present cartoons showing how reconnection during blowout eruption of the base arch could produce the observed features of blowout X-ray jets. We infer that (1) the standard-jet/blowout-jet dichotomy of coronal jets results from the dichotomy of base arches that do not have and base arches that do have enough shear and twist to erupt open, and (2) there is a large class of spicules that are standard jets and a comparably large class of spicules that are blowout jets.

  19. Dichotomy of Solar Coronal Jets: Standard Jets and Blowout Jets

    NASA Technical Reports Server (NTRS)

    Moore, R. L.; Cirtain, J. W.; Sterling, A. C.; Falconer, D. A.

    2010-01-01

    By examining many X-ray jets in Hinode/XRT coronal X-ray movies of the polar coronal holes, we found that there is a dichotomy of polar X-ray jets. About two thirds fit the standard reconnection picture for coronal jets, and about one third are another type. We present observations indicating that the non-standard jets are counterparts of erupting-loop H alpha macrospicules, jets in which the jet-base magnetic arch undergoes a miniature version of the blowout eruptions that produce major CMEs. From the coronal X-ray movies we present in detail two typical standard X-ray jets and two typical blowout X-ray jets that were also caught in He II 304 Angstrom snapshots from STEREO/EUVI. The distinguishing features of blowout X-ray jets are (1) X-ray brightening inside the base arch in addition to the outside bright point that standard jets have, (2) blowout eruption of the base arch's core field, often carrying a filament of cool (T 10(exp 4) - 10(exp 5) K) plasma, and (3) an extra jet-spire strand rooted close to the bright point. We present cartoons showing how reconnection during blowout eruption of the base arch could produce the observed features of blowout X-ray jets. We infer that (1) the standard-jet/blowout-jet dichotomy of coronal jets results from the dichotomy of base arches that do not have and base arches that do have enough shear and twist to erupt open, and (2) there is a large class of spicules that are standard jets and a comparably large class of spicules that are blowout jets.

  20. A Profilometric Study to Assess the Role of Toothbrush and Toothpaste in Abrasion Process

    PubMed Central

    Kumar, Sandeep; Kumar Singh, Siddharth; Gupta, Anjali; Roy, Sayak; Sareen, Mohit; Khajuria, Sarang

    2015-01-01

    Statement of the Problem Despite of many studies conducted on toothbrushes and toothpaste to find out the culprit for abrasion, there is no clear cut evidence to pin point the real cause for abrasion. Purpose An in vitro assessment of the role of different types of toothbrushes (soft/ medium/hard) in abrasion process when used in conjunction with and without a dentifrice. Materials and Method Forty five freshly extracted, sound, human incisor teeth were collected for this study. Enamel specimens of approximately 9 mm2 were prepared by gross trimming of extracted teeth using a lathe machine (Baldor 340 Dental lathe; Ohio, USA). They were mounted on separate acrylic bases. The specimens were divided into three groups, each group containing 15 mounted specimens. Group 1 specimens were brushed with soft toothbrush; Group 2 brushed with medium toothbrush and Group 3 with hard toothbrush. Initially, all the mounted specimens in each group were brushed using dentifrice and then the same procedure was repeated with water as control. Profilometric readings were recorded pre and post to tooth brushing and the differences in readings served as proxy measure to assess surface abrasion. These values were then compared to each other. Kruskal Wallis and Mann-Whitney U test were performed. Results The results showed that brushing, with water alone, caused less abrasion than when toothpaste was added (p< 0.008). When brushed with water, the harder toothbrush caused more abrasion (higher Ra-value), but when toothpaste was added, the softer toothbrush caused more abrasion (p< 0.001). Conclusion Besides supporting the fact that toothpaste is needed to create a significant abrasion, this study also showed that a softer toothbrush can cause more abrasion than harder ones. The flexibility of bristles is only secondary to abrasion process and abrasivity of dentifrice has an important role in abrasion process. PMID:26535407

  1. A comparison of the abrasiveness of six ceramic surfaces and gold.

    PubMed

    Jacobi, R; Shillingburg, H T; Duncanson, M G

    1991-09-01

    A type III gold alloy and six different ceramic surfaces were secured in an abrasion machine opposing extracted teeth to determine their relative abrasiveness and resistance to wear. The rankings of restorative materials from least abrasive to most abrasive were: gold alloy, polished; cast ceramic, polished; porcelain, polished; cast ceramic, polished and shaded; porcelain, polished and glazed; cast ceramic, cerammed skin shaded; and cast ceramic, cerammed skin unshaded. The ranking of materials from most wear-resistant to least wear-resistant was: gold alloy, cast ceramic cerammed, cast ceramic cerammed and shaded, porcelain polished, porcelain glazed, cast ceramic polished and shaded, and cast ceramic polished. PMID:1800724

  2. Removal of metals and ceramics by combined effects of micro liquid jet and laser pulse

    NASA Astrophysics Data System (ADS)

    Ahn, Daehwan; Seo, Changho; Kim, Dongsik

    2012-12-01

    In this work, we analyze a hybrid laser/liquid jet micromachining process for several metals and ceramics based on the optical breakdown of a microdroplet. In the process, materials are removed by the combined effects of a laser pulse and a high-speed pulsed microjet ejected from the microdroplet. The opto-hydrodynamic phenomena occurring during this process and the interaction of the laser/liquid jet with various materials, including copper, aluminum, stainless steel, alumina, and boron nitride, are investigated experimentally. The results show that the laser/liquid jet can remove the materials with substantially increased removal rates and reduced thermal side effects compared with the conventional pulsed laser ablation process. Visualization of the process reveals that the materials are partially ablated and melted by the laser pulse during the early stage of the process and that the molten material is subsequently eliminated by the hydrodynamic impact of the liquid jet.

  3. A rotary-airlock valve resists abrasive mixtures

    SciTech Connect

    Not Available

    1993-03-01

    Hill and Griffith (H and G, Cincinnati, Ohio) is a leading supplier of custom-blended additives to founderies. Thousands of tons of clay and carbon blends such as bentonite, gilsonite and pulverized coal, pass through the company's rotary-airlock feeding system each month. H and G's original rotary valves had cylinders lined with chrome, and closed-end rotors with tips made from nickel-chromium alloys. These valves remained in service for a maximum of only three months each. During that time, the abrasive mixtures passing through the valves virtually eroded them, increasing tolerances and causing significant air leakage. The leaks caused the pneumatic line to plug up, reducing the velocity of the line below the minimum level needed to carry any material. To overcome the leakage, a second blower was added to the system. This unit supplied an additional 40 brake hp to the pneumatic-conveying line. With constant maintenance of the valve and the continuous operation of both blowers, H and G was able to extend the valve's life by nine months. After 20 years of trying valves with various configuration, H and G installed a Smoot Type 6 rotary-airlock valve in September of 1985. The new valve's internals were made from abrasion-resistant grades of NiHard and Stellite. This combination of alloys prolonged the active life of the valve by improving its abrasion resistance. During its first year, the Smoot valve did not break down, leak air or require use of the secondary blower. After its first year of service no wear was found on the valve's internal surfaces. Another mechanical analysis was performed in 1991, after five additional years of valve operation. The valve, which had now handled more than 250,000 tons of product, showed minimal wear. H and G's capital costs had been reduced from 25[cents]/ton to 3[cents]/ton by the new valve.

  4. Abrasion in pyroclastic density currents: Insights from tumbling experiments

    NASA Astrophysics Data System (ADS)

    Kueppers, Ulrich; Putz, Constanze; Spieler, Oliver; Dingwell, Donald B.

    2012-01-01

    During granular mass movements of any kind, particles may interact with one another. The degree of interaction is a function of several variables including; grain-size distribution, particle concentration, density stratification and degree of fluidisation. The impact of particle interaction is additionally influenced by the relative speed, impact angle and clast temperature. Thus, both source conditions and transport-related processes are expected to influence the flow dynamics of pyroclastic density currents and their subsequent deposition. Here, we use tumbling experiments to shed light on the susceptibility of porous clasts to abrasion. We investigated the abrasion of unaltered volcanic rocks (5.7-80 vol.% porosity) from Unzen (Japan), Bezymianny (Russia) and Santorini (Greece) volcanoes as well as one synthetic analogue material, an insulating material with the trade name Foamglas® (95 vol.% porosity). Each experiment started with angular fragments generated in a jaw crusher from larger clasts. Two experimental series were performed; on samples with narrow and broader grain-size distributions, respectively. The dry samples were subject to rotational movement at constant speed and ambient temperature in a gum rotational tumbler for durations of 15, 30, 45, 60 and 120 min. The amount of volcanic ash (particles <2 mm) generated was evaluated as a function of experimental duration and sample porosity. We term “abrasion” as the ash fraction generated during the experiments. The observed increase of “abrasion” with increasing sample porosity and experimental duration is initially non-linear but becomes linear for experiments of 30 min duration or longer. For any given sample, abrasion appears to be more effective for coarser samples and larger initial mass. The observed range of ash generated in our experiments is between 1 and 35 wt.%. We find that this amount generally increases with increasing initial clast size or increasing breadth of the initial grain

  5. Heat sealable, flame and abrasion resistant coated fabric

    NASA Technical Reports Server (NTRS)

    Tschirch, R. P.; Sidman, K. R. (Inventor)

    1983-01-01

    Flame retardant, abrasion resistant elastomeric compositions are disclosed which are comprised of thermoplastic polyurethane polymer and flame retarding amounts of a filler selected from decabromodiphenyloxide and antimony oxide in a 3:1 weight ratio, and decabromodiphenyloxide, antimony oxide, and ammonium polyphosphate in a 3:1:3 weight ratio respectively. Heat sealable coated fabrics employing such elastomeric compositions as coating film are produced by dissolving the elastomeric composition to form a solution, casting the solution onto a release paper and drying it to form an elastomeric film. The film is then bonded to a woven, knitted, or felted fabric.

  6. Friction and wear in surface micromachined tribological test devices

    SciTech Connect

    Senft, D.C.; Dugger, M.T.

    1997-08-01

    We report on the design, construction, and initial testing of surface micromachined devices for measuring friction and wear. The devices measure friction coefficients on both horizontal deposited polysilicon surfaces and vertical etched polysilicon surfaces. The contact geometry of the rubbing surfaces is well-defined, and a method is presented for the determination of the normal and frictional forces. Initial observations on test devices which have been dried with supercritical CO{sub 2} and devices coated with octadecyltrichlorosilane suggest that the coatings increase the lifetime of the devices and the repeatability of the results.

  7. Capacitive micromachined ultrasonic transducer arrays as tunable acoustic metamaterials

    SciTech Connect

    Lani, Shane W. E-mail: karim.sabra@me.gatech.edu Sabra, Karim G.; Wasequr Rashid, M.; Hasler, Jennifer; Levent Degertekin, F.

    2014-02-03

    Capacitive Micromachined Ultrasonic Transducers (CMUTs) operating in immersion support dispersive evanescent waves due to the subwavelength periodic structure of electrostatically actuated membranes in the array. Evanescent wave characteristics also depend on the membrane resonance which is modified by the externally applied bias voltage, offering a mechanism to tune the CMUT array as an acoustic metamaterial. The dispersion and tunability characteristics are examined using a computationally efficient, mutual radiation impedance based approach to model a finite-size array and realistic parameters of variation. The simulations are verified, and tunability is demonstrated by experiments on a linear CMUT array operating in 2-12 MHz range.

  8. A broadband micro-machined far-infrared absorber

    NASA Astrophysics Data System (ADS)

    Wollack, E. J.; Datesman, A. M.; Jhabvala, C. A.; Miller, K. H.; Quijada, M. A.

    2016-05-01

    The experimental investigation of a broadband far-infrared meta-material absorber is described. The observed absorptance is >0.95 from 1 to 20 THz (300-15 μm) over a temperature range spanning 5-300 K. The meta-material, realized from an array of tapers ≈100 μm in length, is largely insensitive to the detailed geometry of these elements and is cryogenically compatible with silicon-based micro-machined technologies. The electromagnetic response is in general agreement with a physically motivated transmission line model.

  9. Optical properties of micromachined polysilicon reflective surfaces with etching holes

    NASA Astrophysics Data System (ADS)

    Zou, Jun; Byrne, Colin; Liu, Chang; Brady, David J.

    1998-08-01

    MUMPS (Multi-User MEMS Process) is receiving increasingly wide use in micro optics. We have investigated the optical properties of the polysilicon reflective surface in a typical MUMPS chip within the visible light spectrum. The effect of etching holes on the reflected laser beam is studied. The reflectivity and diffraction patterns at five different wavelengths have been measured. The optical properties of the polysilicon reflective surface are greatly affected by the surface roughness, the etching holes, as well as the material. The etching holes contribute to diffraction and reduction of reflectivity. This study provides a basis for optimal design of micromachined free-space optical systems.

  10. Method for making a micromachined microwave signal control device

    DOEpatents

    Forman, Michael A.

    2011-02-15

    A method for fabricating a signal controller, e.g., a filter or a switch, for a coplanar waveguide during the LIGA fabrication process of the waveguide. Both patterns for the waveguide and patterns for the signal controllers are created on a mask. Radiation travels through the mask and reaches a photoresist layer on a substrate. The irradiated portions are removed and channels are formed on the substrate. A metal is filled into the channels to form the conductors of the waveguide and the signal controllers. Micromachined quasi-lumped elements are used alone or together as filters. The switch includes a comb drive, a spring, a metal plunger, and anchors.

  11. Micromachined microwave signal control device and method for making same

    DOEpatents

    Forman, Michael A.

    2008-09-02

    A method for fabricating a signal controller, e.g., a filter or a switch, for a coplanar waveguide during the LIGA fabrication process of the waveguide. Both patterns for the waveguide and patterns for the signal controllers are created on a mask. Radiation travels through the mask and reaches a photoresist layer on a substrate. The irradiated portions are removed and channels are formed on the substrate. A metal is filled into the channels to form the conductors of the waveguide and the signal controllers. Micromachined quasi-lumped elements are used alone or together as filters. The switch includes a comb drive, a spring, a metal plunger, and anchors.

  12. A beam-membrane structure micromachined differential pressure flow sensor

    SciTech Connect

    Chen, P.; Zhao, Y. L.; Tian, B. Li, C.; Li, Y. Y.

    2015-04-15

    A beam-membrane structure micromachined flow sensor is designed, depending on the principle of differential pressure caused by the mass flow, which is directly proportional to the square flow rate. The FSI (fluid structure interaction) characteristics of the differential pressure flow sensor are investigated via numerical analysis and analog simulation. The working mechanism of the flow sensor is analyzed depending on the FSI results. Then, the flow sensor is fabricated and calibrated. The calibration results show that the beam-membrane structure differential pressure flow sensor achieves ideal static characteristics and works well in the practical applications.

  13. Electrochemical mechanical micromachining based on confined etchant layer technique.

    PubMed

    Yuan, Ye; Han, Lianhuan; Zhang, Jie; Jia, Jingchun; Zhao, Xuesen; Cao, Yongzhi; Hu, Zhenjiang; Yan, Yongda; Dong, Shen; Tian, Zhong-Qun; Tian, Zhao-Wu; Zhan, Dongping

    2013-01-01

    The confined etchant layertechnique (CELT) has been proved an effective electrochemical microfabrication method since its first publication at Faraday Discussions in 1992. Recently, we have developed CELT as an electrochemical mechanical micromachining (ECMM) method by replacing the cutting tool used in conventional mechanical machining with an electrode, which can perform lathing, planing and polishing. Through the coupling between the electrochemically induced chemical etching processes and mechanical motion, ECMM can also obtain a regular surface in one step. Taking advantage of CELT, machining tolerance and surface roughness can reach micro- or nano-meter scale. PMID:24466665

  14. A broadband micro-machined far-infrared absorber.

    PubMed

    Wollack, E J; Datesman, A M; Jhabvala, C A; Miller, K H; Quijada, M A

    2016-05-01

    The experimental investigation of a broadband far-infrared meta-material absorber is described. The observed absorptance is >0.95 from 1 to 20 THz (300-15 μm) over a temperature range spanning 5-300 K. The meta-material, realized from an array of tapers ≈100 μm in length, is largely insensitive to the detailed geometry of these elements and is cryogenically compatible with silicon-based micro-machined technologies. The electromagnetic response is in general agreement with a physically motivated transmission line model. PMID:27250445

  15. A Broadband Micro-Machined Far-Infrared Absorber

    NASA Technical Reports Server (NTRS)

    Datesman, A. M.; Jhabvala, C. A.; Miller, K. H.; Wollack, E. J.; Quijada, M. A.

    2016-01-01

    The experimental investigation of a broadband far-infrared meta-material absorber is described. The observed absorptance is greater than 0.95 from 1 to 20 terahertz (300-15 microns) over a temperature range spanning 5-300 degrees Kelvin. The meta-material, realized from an array of tapers approximately 100 microns in length, is largely insensitive to the detailed geometry of these elements and is cryogenically compatible with silicon-based micro-machined technologies. The electromagnetic response is in general agreement with a physically motivated transmission line model.

  16. A low-power, high-sensitivity micromachined optical magnetometer

    NASA Astrophysics Data System (ADS)

    Mhaskar, R.; Knappe, S.; Kitching, J.

    2012-12-01

    We demonstrate an optical magnetometer based on a microfabricated 87Rb vapor cell in a micromachined silicon sensor head. The alkali atom density in the vapor cell is increased by heating the cell with light brought to the sensor through an optical fiber, and absorbed by colored filters attached to the cell windows. A second fiber-optically coupled beam optically pumps and interrogates the atoms. The magnetometer operates on 140 mW of heating power and achieves a sensitivity below 20 fT/√Hz throughout most of the frequency band from 15 Hz to 100 Hz. Such a sensor can measure magnetic fields from the human heart and brain.

  17. Sensors integrating optical and micromachined structures on silicon

    NASA Astrophysics Data System (ADS)

    de Brabander, G. N.; Burcham, K. E.; Boyd, J. T.

    Design-related considerations are presented for an optical-waveguide ring resonator which has been formed on a micromachined diaphragm to form a pressure sensor. A description is given of an experimental implementation of a cantilever beam sensor using an optical waveguide structure to measure beam deflection; and the prospective advantages of such optical sensors for rocket and turbine engine performance parameter monitoring are discussed. Attention is given to the effects of pressure on light propagation and the effects of optical waveguide bending loss on channel size.

  18. Fabricating and using a micromachined magnetostatic relay or switch

    NASA Technical Reports Server (NTRS)

    Tai, Yu-Chong (Inventor); Wright, John A. (Inventor)

    2001-01-01

    A micromachined magnetostatic relay or switch includes a springing beam on which a magnetic actuation plate is formed. The springing beam also includes an electrically conductive contact. In the presence of a magnetic field, the magnetic material causes the springing beam to bend, moving the electrically conductive contact either toward or away from another contact, and thus creating either an electrical short-circuit or an electrical open-circuit. The switch is fabricated from silicon substrates and is particularly useful in forming a MEMs commutation and control circuit for a miniaturized DC motor.

  19. Effect of mechanical abrasion on the viability, disruption and germination of spores of Bacillus subtilis

    PubMed Central

    Jones, C.A.; Padula, N.L.; Setlow, P.

    2005-01-01

    Aims To elucidate the factors influencing the sensitivity of Bacillus subtilis spores to killing and disruption by mechanical abrasion, and the mechanism of stimulation of spore germination by abrasion. Methods and Results Spores of B. subtilis strains were abraded by shaking with glass beads in liquid or the dry state, and spore killing, disruption and germination were determined. Dormant spores were more resistant to killing and disruption by abrasion than were growing cells or germinated spores. However, dormant spores of the wild-type strain with or without most coat proteins removed, spores of strains with mutations causing spore coat defects, spores lacking their large depot of dipicolinic acid (DPA) and spores with defects in the germination process exhibited essentially identical rates of killing and disruption by abrasion. When spores lacking all nutrient germinant receptors were enumerated by plating directly on nutrient medium, abrasion increased the plating efficiency of these spores before killing them. Spores lacking all nutrient receptors and either of the two redundant cortex-lytic enzymes behaved similarly in this regard, but the plating efficiency of spores lacking both cortex-lytic enzymes was not stimulated by abrasion. Conclusions Dormant spores are more resistant to killing and disruption by abrasion than are growing cells or germinated spores, and neither the complete coats nor DPA are important in spore resistance to such treatments. Germination is not essential for spore killing by abrasion, although abrasion can trigger spore germination by activation of either of the spore’s cortex-lytic enzymes. Significance and Importance This work provides new insight into the mechanisms of the killing, disruption and germination of spores by abrasion and makes the surprising finding that at least much of the spore coat is not important in spore resistance to abrasion. PMID:16313421

  20. Air abrasion experiments in U-Pb dating of zircon

    USGS Publications Warehouse

    Goldich, S.S.; Fischer, L.B.

    1986-01-01

    Air abrasion of zircon grains can remove metamict material that has lost radiogenic Pb and zircon overgrowths that were added during younger events and thereby improve the precision of the age measurements and permit closer estimates of the original age. Age discordance that resulted from a single disturbance of the U-Pb isotopic decay systems, as had been demonstrated by T.E. Krogh, can be considerably reduced, and, under favorable conditions, the ages brought into concordancy. Two or more events complicate the U-Pb systematics, but a series of abrasion experiments can be helpful in deciphering the geologic history and in arriving at a useful interpretation of the probable times of origin and disturbances. In east-central Minnesota, U.S.A., Penokean tonalite gneiss is dated at 1869 ?? 5 Ma, and sheared granite gneiss is shown to have been a high-level granite intrusion at 1982 ?? 5 Ma in the McGrath Gneiss precursor. Tonalite gneiss and a mafic granodiorite in the Rainy Lake area, Ontario, Canada, are dated at 2736 ?? 16 and 2682 ?? 4 Ma, respectively. The tonalitic phase of the Morton Gneiss, southwestern Minnesota, is dated at 3662 ?? 42 Ma. ?? 1986.

  1. Abrasion Resistant Coating and Method of making the same

    SciTech Connect

    Sordelet, Daniel J.; Besser, Matthew F.

    1999-06-25

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al-Cu-Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  2. Abrasion resistant coating and method of making the same

    DOEpatents

    Sordelet, Daniel J.; Besser, Matthew F.

    2001-06-05

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  3. Prediction Of Abrasive And Diffusive Tool Wear Mechanisms In Machining

    NASA Astrophysics Data System (ADS)

    Rizzuti, S.; Umbrello, D.

    2011-01-01

    Tool wear prediction is regarded as very important task in order to maximize tool performance, minimize cutting costs and improve the quality of workpiece in cutting. In this research work, an experimental campaign was carried out at the varying of cutting conditions with the aim to measure both crater and flank tool wear, during machining of an AISI 1045 with an uncoated carbide tool P40. Parallel a FEM-based analysis was developed in order to study the tool wear mechanisms, taking also into account the influence of the cutting conditions and the temperature reached on the tool surfaces. The results show that, when the temperature of the tool rake surface is lower than the activation temperature of the diffusive phenomenon, the wear rate can be estimated applying an abrasive model. In contrast, in the tool area where the temperature is higher than the diffusive activation temperature, the wear rate can be evaluated applying a diffusive model. Finally, for a temperature ranges within the above cited values an adopted abrasive-diffusive wear model furnished the possibility to correctly evaluate the tool wear phenomena.

  4. Sliding-gate valve for use with abrasive materials

    DOEpatents

    Ayers, Jr., William J.; Carter, Charles R.; Griffith, Richard A.; Loomis, Richard B.; Notestein, John E.

    1985-01-01

    The invention is a flow and pressure-sealing valve for use with abrasive solids. The valve embodies special features which provide for long, reliable operating lifetimes in solids-handling service. The valve includes upper and lower transversely slidable gates, contained in separate chambers. The upper gate provides a solids-flow control function, whereas the lower gate provides a pressure-sealing function. The lower gate is supported by means for (a) lifting that gate into sealing engagement with its seat when the gate is in its open and closed positions and (b) lowering the gate out of contact with its seat to permit abrasion-free transit of the gate between its open and closed positions. When closed, the upper gate isolates the lower gate from the solids. Because of this shielding action, the sealing surface of the lower gate is not exposed to solids during transit or when it is being lifted or lowered. The chamber containing the lower gate normally is pressurized slightly, and a sweep gas is directed inwardly across the lower-gate sealing surface during the vertical translation of the gate.

  5. Attrition and abrasion models for oil shale process modeling

    SciTech Connect

    Aldis, D.F.

    1991-10-25

    As oil shale is processed, fine particles, much smaller than the original shale are created. This process is called attrition or more accurately abrasion. In this paper, models of abrasion are presented for oil shale being processed in several unit operations. Two of these unit operations, a fluidized bed and a lift pipe are used in the Lawrence Livermore National Laboratory Hot-Recycle-Solid (HRS) process being developed for the above ground processing of oil shale. In two reports, studies were conducted on the attrition of oil shale in unit operations which are used in the HRS process. Carley reported results for attrition in a lift pipe for oil shale which had been pre-processed either by retorting or by retorting then burning. The second paper, by Taylor and Beavers, reported results for a fluidized bed processing of oil shale. Taylor and Beavers studied raw, retorted, and shale which had been retorted and then burned. In this paper, empirical models are derived, from the experimental studies conducted on oil shale for the process occurring in the HRS process. The derived models are presented along with comparisons with experimental results.

  6. Precision Control Module For UV Laser 3D Micromachining

    NASA Astrophysics Data System (ADS)

    Wu, Wen-Hong; Hung, Min-Wei; Chang, Chun-Li

    2011-01-01

    UV laser has been widely used in various micromachining such as micro-scribing or patterning processing. At present, most of the semiconductors, LEDs, photovoltaic solar panels and touch panels industries need the UV laser processing system. However, most of the UV laser processing applications in the industries utilize two dimensional (2D) plane processing. And there are tremendous business opportunities that can be developed, such as three dimensional (3D) structures of micro-electromechanical (MEMS) sensor or the precision depth control of indium tin oxide (ITO) thin films edge insulation in touch panels. This research aims to develop a UV laser 3D micromachining module that can create the novel applications for industries. By special designed beam expender in optical system, the focal point of UV laser can be adjusted quickly and accurately through the optical path control lens of laser beam expender optical system. Furthermore, the integrated software for galvanometric scanner and focal point adjustment mechanism is developed as well, so as to carry out the precise 3D microstructure machining.

  7. Stress-induced curvature engineering in surface-micromachined devices

    NASA Astrophysics Data System (ADS)

    Aksyuk, Vladimir A.; Pardo, Flavio; Bishop, David J.

    1999-03-01

    Residual stress and stress gradients play an important role in determining equilibrium shape and behavior of various Si surface-micromachined devices under applied loads. This is particularly true for system having large-area plates and long beams where curvature resulting from stress can lead to significant deviations from stress-free shape. To gain better understanding of these properties, we have measured the equilibrium shapes of various structures built on the MCNC MUMPs using an interferometric profiler. The structures were square plates and long beams composed of various combinations of polysilicon an oxide layers. Some of the structures had additional MUMPs metal layer on top, while on others in-house chromium-gold stacks of varying thickness have been deposited. Temperature dependence of the curvature was measured for some plates. We have used these data in conjunction with simple models to significantly improve the performance of our micromachined devices. While for some structures such as large area reflectors the curvature had to be minimized, it could be advantageously exploited by others, for example vertical actuators for self-assembly.

  8. Laser micromachining of biofactory-on-a-chip devices

    NASA Astrophysics Data System (ADS)

    Burt, Julian P.; Goater, Andrew D.; Hayden, Christopher J.; Tame, John A.

    2002-06-01

    Excimer laser micromachining provides a flexible means for the manufacture and rapid prototyping of miniaturized systems such as Biofactory-on-a-Chip devices. Biofactories are miniaturized diagnostic devices capable of characterizing, manipulating, separating and sorting suspension of particles such as biological cells. Such systems operate by exploiting the electrical properties of microparticles and controlling particle movement in AC non- uniform stationary and moving electric fields. Applications of Biofactory devices are diverse and include, among others, the healthcare, pharmaceutical, chemical processing, environmental monitoring and food diagnostic markets. To achieve such characterization and separation, Biofactory devices employ laboratory-on-a-chip type components such as complex multilayer microelectrode arrays, microfluidic channels, manifold systems and on-chip detection systems. Here we discuss the manufacturing requirements of Biofactory devices and describe the use of different excimer laser micromachined methods both in stand-alone processes and also in conjunction with conventional fabrication processes such as photolithography and thermal molding. Particular attention is given to the production of large area multilayer microelectrode arrays and the manufacture of complex cross-section microfluidic channel systems for use in simple distribution and device interfacing.

  9. Silicon micromachined waveguides for millimeter and submillimeter wavelengths

    NASA Technical Reports Server (NTRS)

    Yap, Markus; Tai, Yu-Chong; Mcgrath, William R.; Walker, Christopher

    1992-01-01

    The majority of radio receivers, transmitters, and components operating at millimeter and submillimeter wavelengths utilize rectangular waveguides in some form. However, conventional machining techniques for waveguides operating above a few hundred GHz are complicated and costly. This paper reports on the development of silicon micromachining techniques to create silicon-based waveguide circuits which can operate at millimeter and submillimeter wavelengths. As a first step, rectangular WR-10 waveguide structures have been fabricated from (110) silicon wafers using micromachining techniques. The waveguide is split along the broad wall. Each half is formed by first etching a channel completely through a wafer. Potassium hydroxide is used to etch smooth mirror-like vertical walls and LPCVD silicon nitride is used as a masking layer. This wafer is then bonded to another flat wafer using a polyimide bonding technique and diced into the U-shaped half wavelengths. Finally, a gold layer is applied to the waveguide walls. Insertion loss measurements show losses comparable to those of standard metal waveguides. It is suggested that active devices and planar circuits can be integrated with the waveguides, solving the traditional mounting problems. Potential applications in terahertz instrumentation technology are further discussed.

  10. Micromachined Thermoelectric Sensors and Arrays and Process for Producing

    NASA Technical Reports Server (NTRS)

    Foote, Marc C. (Inventor); Jones, Eric W. (Inventor); Caillat, Thierry (Inventor)

    2000-01-01

    Linear arrays with up to 63 micromachined thermopile infrared detectors on silicon substrates have been constructed and tested. Each detector consists of a suspended silicon nitride membrane with 11 thermocouples of sputtered Bi-Te and Bi-Sb-Te thermoelectric elements films. At room temperature and under vacuum these detectors exhibit response times of 99 ms, zero frequency D* values of 1.4 x 10(exp 9) cmHz(exp 1/2)/W and responsivity values of 1100 V/W when viewing a 1000 K blackbody source. The only measured source of noise above 20 mHz is Johnson noise from the detector resistance. These results represent the best performance reported to date for an array of thermopile detectors. The arrays are well suited for uncooled dispersive point spectrometers. In another embodiment, also with Bi-Te and Bi-Sb-Te thermoelectric materials on micromachined silicon nitride membranes, detector arrays have been produced with D* values as high as 2.2 x 10(exp 9) cm Hz(exp 1/2)/W for 83 ms response times.

  11. Ultimate strain measurement of micromachined membranes using a potentiometric technique

    NASA Astrophysics Data System (ADS)

    Goforth, R. C.; Ulrich, R. K.; Leong, Y. K.; Zhao, G.

    A potentiometric method for the measurement of ultimate strain of thin films is presented. In this method, an electric potential is applied between two electrodes located one on each side of the thin film under investigation. The electrodes are immersed in an electrolytic solution. The thin film acts as an electrical current barrier. To determine the ultimate strain, a controlled load is applied to the film. Cracking of the film causes a sharp rise in the current from an initial small leakage value. The applied load at the onset of cracking is used to calculate the ultimate strain. We have previously demonstrated the feasibility of the method for thin silicon nitride films deposited on aluminum strips. The method is very sensitive and can detect cracks too small to be observed with a microscope. We discuss extension of the method to the measurement of the ultimate strain of micromachined membranes. The load is applied by pressuring one side of the membrane. Micromachined structures are used to determine residual stresses.

  12. Laser Beam MicroMachining (LBMM) - A review

    NASA Astrophysics Data System (ADS)

    Mishra, Sanjay; Yadava, Vinod

    2015-10-01

    The use of short and ultrashort laser pulses for micromachining application is an emerging technology. Laser Beam MicroMachining (LBMM) has revolutionized many industries by providing innovative solutions in numerous industrial micro-engineering applications. High-intensity short or ultrashort laser pulses are powerful thermal energy source for creating micro-features in wide range of materials. These lasers can precisely ablate various types of materials with little or no collateral damage. An overview of LBMM is given so that we can obtain a current view of capabilities and tradeoffs associated with LBMM of sub-micron size. The fundamental understanding of ultrafast laser ablation process has been elucidated and the various research activities performed with nanosecond, picosecond and femtosecond, lasers have been discussed to understand the physical mechanisms and the critical experimental parameters involved in the LBMM. The critical analysis of various theoretical and experimental models used to describe the performance analysis of LBMM has been elaborated so that we can identify the relevant principles underlying the process.

  13. Hybrid micromachining using a nanosecond pulsed laser and micro EDM

    NASA Astrophysics Data System (ADS)

    Kim, Sanha; Kim, Bo Hyun; Chung, Do Kwan; Shin, Hong Shik; Chu, Chong Nam

    2010-01-01

    Micro electrical discharge machining (micro EDM) is a well-known precise machining process that achieves micro structures of excellent quality for any conductive material. However, the slow machining speed and high tool wear are main drawbacks of this process. Though the use of deionized water instead of kerosene as a dielectric fluid can reduce the tool wear and increase the machine speed, the material removal rate (MRR) is still low. In contrast, laser ablation using a nanosecond pulsed laser is a fast and non-wear machining process but achieves micro figures of rather low quality. Therefore, the integration of these two processes can overcome the respective disadvantages. This paper reports a hybrid process of a nanosecond pulsed laser and micro EDM for micromachining. A novel hybrid micromachining system that combines the two discrete machining processes is introduced. Then, the feasibility and characteristics of the hybrid machining process are investigated compared to conventional EDM and laser ablation. It is verified experimentally that the machining time can be effectively reduced in both EDM drilling and milling by rapid laser pre-machining prior to micro EDM. Finally, some examples of complicated 3D micro structures fabricated by the hybrid process are shown.

  14. Surface Micromachined Components for a Safety Subsystem Application

    SciTech Connect

    Garcia, E.J.; Holswade, S.; Plummer, D.W.; Polosky, M.A.; Shul, R.J.; Sulivan, C.T.

    1999-03-04

    We have designed and fabricated a system using micromachining technologies that represents the first phase of an effort to develop a miniaturized or micro trajectory safety subsystem. Two Surface Micromachined (SMM) devices have been fabricated. The first is a device, denoted the Shuttle Mechanism, that contains a suspended shuttle that has a unique code imbedded in its surface. The second is a mechanical locking mechanism, denoted a Stronglink, that uses the code imbedded in the Shuttle Mechanism for unlocking. The Stronglink is designed to block a beam of optical energy until unlocked. A Photonic Integrated Circuit (PIC) fabricated in Gallium Arsenide (GaAs) and an ASIC have been designed to read the code contained in the Shuttle Mechanism. The ASIC interprets the data read by the PIC and outputs low-level drive signals for the actuators used by the Stronglink. An off-chip circuit amplifies the drive signals. Once the Stronglink is unlocked, a laser array that is assembled beneath the device is energized and light is transmitted through an aperture.

  15. Micromachined low frequency rocking accelerometer with capacitive pickoff

    DOEpatents

    Lee, Abraham P.; Simon, Jonathon N.; McConaghy, Charles F.

    2001-01-01

    A micro electro mechanical sensor that uses capacitive readout electronics. The sensor involves a micromachined low frequency rocking accelerometer with capacitive pickoff fabricated by deep reactive ion etching. The accelerometer includes a central silicon proof mass, is suspended by a thin polysilicon tether, and has a moving electrode (capacitor plate or interdigitated fingers) located at each end the proof mass. During movement (acceleration), the tethered mass moves relative to the surrounding packaging, for example, and this defection is measured capacitively by a plate capacitor or interdigitated finger capacitor, having the cooperating fixed electrode (capacitor plate or interdigitated fingers) positioned on the packaging, for example. The micromachined rocking accelerometer has a low frequency (<500 Hz), high sensitivity (.mu.G), with minimal power usage. The capacitors are connected to a power supply (battery) and to sensor interface electronics, which may include an analog to digital (A/D) converter, logic, RF communication link, antenna, etc. The sensor (accelerometer) may be, for example, packaged along with the interface electronics and a communication system in a 2".times.2".times.2" cube. The proof mass may be asymmetric or symmetric. Additional actuating capacitive plates may be used for feedback control which gives a greater dynamic range.

  16. Micromachined Tunable Fabry-Perot Filters for Infrared Astronomy

    NASA Technical Reports Server (NTRS)

    Barclay, Richard; Bier, Alexander; Chen, Tina; DiCamillo, Barbara; Deming, Drake; Greenhouse, Matthew; Henry, Ross; Hewagama, Tilak; Jacobson, Mindy; Loughlin, James; Krebs, Carolyn A. (Technical Monitor)

    2002-01-01

    Micromachined Fabry-Perot tunable filters with a large clear aperture (12.5 to 40 mm) are being developed as an optical component for wide-field imaging 1:1 spectroscopy. This program applies silicon micromachining fabrication techniques to miniaturize Fabry-Perot filters for astronomical science instruments. The filter assembly consists of a stationary etalon plate mated to a plate in which the etalon is free to move along the optical axis on silicon springs attached to a stiff silicon support ring. The moving etalon is actuated electrostatically by electrode pairs on the fixed and moving etalons. To reduce mass, both etalons are fabricated by applying optical coatings to a thin freestanding silicon nitride film held flat in drumhead tension rather than to a thick optical substrate. The design, electro-mechanical modeling, fabrication, and initial results will be discussed. The potential application of the miniature Fabry-Perot filters will be briefly discussed with emphasis on the detection of extra-solar planets.

  17. Comparing flat top and Gaussian focal beam shapes when micromachining steel

    NASA Astrophysics Data System (ADS)

    Lizotte, Todd E.; Ohar, Orest

    2011-10-01

    Laser micromachining, drilling and marking is extensively used within the aerospace, automotive and firearms industries. The unique properties of lasers make them ideal tools for micromachining a wide diversity of materials, including steel alloys [1]. We describe the results of micromachining of low carbon steel and stainless steel alloys, using a high powered diode pumped solid state (DPSS) laser operating at a wavelength of 355nm. The laser was configured with beam conditioning optics to produce either a flat top beam or a Gaussian output which was then sent through a galvanometer scanner and telecentric lens beam delivery system. This paper outlines the interrelationship of process variables when micromachining fine features in steel and stainless steel alloys. Process variables measured included the optimum laser focus plane, energy density, galvanometer scan rate, and pulse overlap and focal spot diameter. Optimum process performance was evaluated based on a dimensional comparison of the micromachined features from each test coupon, including uniformity and surface roughness of the micromachined surface and the minimization of surface irregularities (stalagmite type slag / debris / corn row patterns) and taper angle of the micromachined feature side walls.

  18. Cotton Seedling Injury and Recovery from Wind Blown Sand Abrasion: I. Duration of Exposure

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Millions of acres of crops are exposed to wind blown sand abrasion injury each year and in many instances the damage is thought to be sufficiently severe to require replanting. The goal of this study was to determine the effects of wind blown sand abrasion duration on cotton seedlings. Seedlings of...

  19. Cutting Tools, Files and Abrasives. Pre-Apprenticeship Phase 1 Training.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This self-paced student training module on cutting tools, files, and abrasives is one of a number of modules developed for Pre-apprenticeship Phase 1 Training. Purpose of the module is to enable students to identify and explain the proper use and care of various knives, saws, snips, chisels, and abrasives. The module may contain some or all of the…

  20. Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process

    PubMed Central

    Saloni, Daniel E.; Lemaster, Richard L.; Jackson, Steven D.

    2010-01-01

    Wood processing industries have continuously developed and improved technologies and processes to transform wood to obtain better final product quality and thus increase profits. Abrasive machining is one of the most important of these processes and therefore merits special attention and study. The objective of this work was to evaluate and demonstrate a process monitoring system for use in the abrasive machining of wood and wood based products. The system developed increases the life of the belt by detecting (using process monitoring sensors) and removing (by cleaning) the abrasive loading during the machining process. This study focused on abrasive belt machining processes and included substantial background work, which provided a solid base for understanding the behavior of the abrasive, and the different ways that the abrasive machining process can be monitored. In addition, the background research showed that abrasive belts can effectively be cleaned by the appropriate cleaning technique. The process monitoring system developed included acoustic emission sensors which tended to be sensitive to belt wear, as well as platen vibration, but not loading, and optical sensors which were sensitive to abrasive loading. PMID:22163477

  1. Effect of canopy leaf distribution on sand transport and abrasion energy

    Technology Transfer Automated Retrieval System (TEKTRAN)

    During times when crop canopies are short or sparse, wind erosion can uncover plant roots, deplete the soil resource, and damage plants by abrasion and desiccation. Few studies have considered the effects of position and number of leaves on sand transport and the distribution of the sand abrasion en...

  2. Potential Use of Abrasive Air-Propelled Agricultural Residues for Weed Control

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A new postemergence weed control tactic is proposed for organic production systems that results in plant abrasion and death upon assault from abrasive grits propelled by compressed air. Grit derived from granulated walnut shells was delivered by a sand blaster at 517 kPa at distances of 30 to 60 cm ...

  3. Inclusive Jets in PHP

    NASA Astrophysics Data System (ADS)

    Roloff, P.

    Differential inclusive-jet cross sections have been measured in photoproduction for boson virtualities Q^2 < 1 GeV^2 with the ZEUS detector at HERA using an integrated luminosity of 300 pb^-1. Jets were identified in the laboratory frame using the k_T, anti-k_T or SIScone jet algorithms. Cross sections are presented as functions of the jet pseudorapidity, eta(jet), and the jet transverse energy, E_T(jet). Next-to-leading-order QCD calculations give a good description of the measurements, except for jets with low E_T(jet) and high eta(jet). The cross sections have the potential to improve the determination of the PDFs in future QCD fits. Values of alpha_s(M_Z) have been extracted from the measurements based on different jet algorithms. In addition, the energy-scale dependence of the strong coupling was determined.

  4. Hybrid organic/inorganic coatings for abrasion resistance on plastic and metal substrates

    SciTech Connect

    Wen, J.; Jordens, K.; Wilkes, G.L.

    1996-12-31

    Novel abrasion resistant coatings have been successfully prepared by the sol-gel method. These materials are spin coated onto bisphenol-A polycarbonate, diallyl diglycol carbonate resin (CR-39) sheet, aluminum, and steel substrates and are thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that these hybrid organic/inorganic networks partially afford excellent abrasion resistance to the polycarbonate substrates investigated. In addition to having excellent abrasion resistance comparable to current commercial coatings, some newly developed systems are also UV resistant. Similar coating formulations applied to metals can greatly improve the abrasion resistance despite the fact that the coatings are lower in density than their substrates.

  5. Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application

    NASA Technical Reports Server (NTRS)

    Hennessy, Mary J.

    1992-01-01

    The Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application is in support of the Abrasion Resistance Materials Screening Test. The fundamental assumption made for the SEM abrasion analysis was that woven fabrics to be used as the outermost layer of the protective overgarment in the design of the future, planetary space suits perform best when new. It is the goal of this study to determine which of the candidate fabrics was abraded the least in the tumble test. The sample that was abraded the least will be identified at the end of the report as the primary candidate fabric for further investigation. In addition, this analysis will determine if the abrasion seen by the laboratory tumbled samples is representative of actual EVA Apollo abrasion.

  6. Self-aligned polysilicon MEMS-reduced mask count surface micromachining

    NASA Astrophysics Data System (ADS)

    Noworolski, J. Mark; Sanders, Seth R.

    1998-09-01

    A self-aligned reduced mask count micromachined polysilicon on nitride (SAMPSON) surface micromachining process is introduced. The self-alignment fabrication concept enables rapid fabrication, improves yields, and reduces parasitic capacitance of MEM devices. For many MEM devices the SAMPSON process results in a one mask savings over more conventional approaches. As a demonstration of the fabrication technique a burst-proof surface micromachined polysilicon resonant pressure sensor is fabricated using the SAMPSON process. This pressure sensor does not require a sealed cavity. It is also insensitive to mechanical property variations of the structural material, rendering its response essentially temperature independent.

  7. 100% foundry compatible packaging and full wafer release and die separation technique for surface micromachined devices

    SciTech Connect

    OLIVER,ANDREW D.; MATZKE,CAROLYN M.

    2000-04-06

    A completely foundry compatible chip-scale package for surface micromachines has been successfully demonstrated. A pyrex (Corning 7740) glass cover is placed over the released surface micromachined die and anodically bonded to a planarized polysilicon bonding ring. Electrical feedthroughs for the surface micromachine pass underneath the polysilicon sealing ring. The package has been found to be hermetic with a leak rate of less than 5 x 10{sup {minus}8} atm cm{sup {minus}3}/s. This technology has applications in the areas of hermetic encapsulation and wafer level release and die separation.

  8. Size reduction of energetic materials by fluid jet machining

    SciTech Connect

    Carlson, G.A.; Austin, A.L.; Kang, Sang-Wook; Peterman, K.A.; Do, B.

    1993-08-01

    High velocity fluid jets (especially non-abrasive waterjets) may be ideally suited for the size reduction of excess high explosives that are to be recycled or destroyed. The fundamental interaction mechanisms between a waterjet and its target are investigated for the purpose of assessing the safety of waterjet machining of explosives. Experiments indicate that an effectively cutting waterjet has disintegrated into droplets before reaching its target; so impact shock pressures are evaluated and compared to the critical values required for detonation. For typical waterjet parameters, the achievable shock pressure is a factor of 100 below critical for PBX 9404; for the more sensitive PETN the safety factor is 20.

  9. Corporate Jet

    NASA Technical Reports Server (NTRS)

    1991-01-01

    Gulfstream Aerospace Corporation, Savannah, GA, used a version of a NASA program called WIBCO to design a wing for the Gulfstream IV (G-IV) which will help to reduce transonic drag (created by shock waves that develop as an airplane approaches the speed of sound). The G-IV cruises at 88 percent of the speed of sound, and holds the international record in its class for round-the-world flight. They also used the STANS5 and Profile programs in the design. They will use the NASA program GASP to help determine the gross weight, range, speed, payload and optimum wing area of an intercontinental supersonic business jet being developed in cooperation with Sukhoi Design Bureau, a Soviet organization.

  10. Water-jet guided laser: possibilities and potential for singulation of electronic packages

    NASA Astrophysics Data System (ADS)

    Wagner, Frank R.; Spiegel, Akos; Vago, Nandor; Richerzhagen, Bernold

    2002-06-01

    Singulation of packages is an important step in the manufacturing of IC devices. Presently, the most widely used technique is abrasive sawing. Due to the combination of different materials used in packages such as copper and mold compound, the saw rapidly blunts and also conventional laser cutting by a water-jet with the high precision and speed of a laser cut and is now applied into electronic package singulation.

  11. Jet inclusive cross sections

    SciTech Connect

    Del Duca, V.

    1992-11-01

    Minijet production in jet inclusive cross sections at hadron colliders, with large rapidity intervals between the tagged jets, is evaluated by using the BFKL pomeron. We describe the jet inclusive cross section for an arbitrary number of tagged jets, and show that it behaves like a system of coupled pomerons.

  12. High grade abrasive product development from virtified industrial waste

    SciTech Connect

    Blume, R.D.; Drummond, C.H. III; Sarko, A.

    1996-12-31

    Recent developments in environmental legislation, as well as economic incentives such as the increasing cost of landfilling, have led to a paradigm shift away from encapsulation of hazardous waste. The current focus is recycling and product development utilizing industrial waste as raw materials. Current research has targeted the development of high grade abrasive (Vickers hardness (VHN) > 1000 kgF/mm{sup 2}) for blasting and buffing and polishing applications. In addition to product specific physical properties, the developed formulations must also have processing characteristics necessary for vitrification using a high temperature product burner developed by Seiler Pollution Control Systems, as well as the necessary resistance to leaching of EPA regulated hazardous components. Current work has led to the development of formulations with high VHN (950 kgF/mm{sup 2}), acceptable chemical durability, and high mechanical durability utilizing electric arc furnace dust (KO61) and foundry sand as the major components.

  13. Wire blade development for Fixed Abrasive Slicing Technique (FAST) slicing

    NASA Technical Reports Server (NTRS)

    Khattak, C. P.; Schmid, F.; Smith, M. B.

    1982-01-01

    A low cost, effective slicing method is essential to make ingot technology viable for photovoltaics in terrestrial applications. The fixed abrasive slicing technique (FAST) combines the advantages of the three commercially developed techniques. In its development stage FAST demonstrated cutting effectiveness of 10 cm and 15 cm diameter workpieces. Wire blade development is still the critical element for commercialization of FAST technology. Both impregnated and electroplated wire blades have been developed; techniques have been developed to fix diamonds only in the cutting edge of the wire. Electroplated wires show the most near term promise and this approach is emphasized. With plated wires it has been possible to control the size and shape of the electroplating, it is expected that this feature reduces kerf and prolongs the life of the wirepack.

  14. Microstructure and abrasion resistance of plasma sprayed titania coatings

    NASA Astrophysics Data System (ADS)

    Ctibor, P.; Neufuss, K.; Chraska, P.

    2006-12-01

    Agglomerated titania nanopowder and a “classical” titania were sprayed by the high throughput water-stabilized plasma (WSP) and thoroughly compared. Optical microscopy with image analysis as well as mercury intrusion porosimetry were used for quantification of porosity. Results indicate that the “nano” coatings in general exhibit finer pores than coatings of the “conventional” micron-sized powders. Mechanical properties such as Vickers microhardness and slurry abrasion response were measured and linked to the structural investigation. Impact of the variation in the slurry composition on wear resistance of tested coatings and on character of the wear damage is discussed. The overall results, however, suggest that the “nano” coatings properties are better only for carefully selected sets of spraying parameters, which seem to have a very important impact.

  15. Quantitative modeling of facet development in ventifacts by sand abrasion

    NASA Astrophysics Data System (ADS)

    Várkonyi, Péter L.; Laity, Julie E.; Domokos, Gábor

    2016-03-01

    We use a quantitative model to examine rock abrasion by direct impacts of sand grains. Two distinct mechanisms are uncovered (unidirectional and isotropic), which contribute to the macro-scale morphological characters (sharp edges and flat facets) of ventifacts. It is found that facet formation under conditions of a unidirectional wind relies on certain mechanical properties of the rock material, and we confirm the dominant role of this mechanism in the formation of large ventifacts. Nevertheless small ventifacts may also be shaped to polyhedral shapes in a different way (isotropic mechanism), which is not sensitive to wind characteristics nor to rock material properties. The latter mechanism leads to several 'mature' shapes, which are surprisingly analogous to the morphologies of typical small ventifacts. Our model is also able to explain certain quantitative laboratory and field observations, including quick decay of facet angles of ventifacts followed by stabilization in the range 20-30°.

  16. Supersonic gas jets

    NASA Astrophysics Data System (ADS)

    Dulov, V. G.

    The papers presented in this volume provide an overview of the current state of research in the gas dynamics of jet flows. In particular, attention is given to free supersonic jets and to the interaction of supersonic jets with one another and with obstacles under stationary and nonstationary flow conditions. Papers are presented on a method for calculating a weakly anisotropic supersonic turbulent jet in a subsonic slipstream; composite supersonic jets; the principal gas-dynamic characteristics of the processes occurring in gas-jet-driven shock-wave generators; and the construction of models for supersonic jet flows. For individual items see A84-16902 to A84-16918

  17. Ultrafast disk technology enables next generation micromachining laser sources

    NASA Astrophysics Data System (ADS)

    Heckl, Oliver H.; Weiler, Sascha; Luzius, Severin; Zawischa, Ivo; Sutter, Dirk

    2013-02-01

    Ultrashort pulsed lasers based on thin disk technology have entered the 100 W regime and deliver several tens of MW peak power without chirped pulse amplification. Highest uptime and insensitivity to back reflections make them ideal tools for efficient and cost effective industrial micromachining. Frequency converted versions allow the processing of a large variety of materials. On one hand, thin disk oscillators deliver more than 30 MW peak power directly out of the resonator in laboratory setups. These peak power levels are made possible by recent progress in the scaling of the pulse energy in excess of 40 μJ. At the corresponding high peak intensity, thin disk technology profits from the limited amount of material and hence the manageable nonlinearity within the resonator. Using new broadband host materials like for example the sesquioxides will eventually reduce the pulse duration during high power operation and further increase the peak power. On the other hand industry grade amplifier systems deliver even higher peak power levels. At closed-loop controlled 100W, the TruMicro Series 5000 currently offers the highest average ultrafast power in an industry proven product, and enables efficient micromachining of almost any material, in particular of glasses, ceramics or sapphire. Conventional laser cutting of these materials often requires UV laser sources with pulse durations of several nanoseconds and an average power in the 10 W range. Material processing based on high peak power laser sources makes use of multi-photon absorption processes. This highly nonlinear absorption enables micromachining driven by the fundamental (1030 nm) or frequency doubled (515 nm) wavelength of Yb:YAG. Operation in the IR or green spectral range reduces the complexity and running costs of industrial systems initially based on UV light sources. Where UV wavelength is required, the TruMicro 5360 with a specified UV crystal life-time of more than 10 thousand hours of continues

  18. Cover and Erosion Asymmetry in Saltation-Abrasion

    NASA Astrophysics Data System (ADS)

    Stark, C. P.; Parker, G.

    2014-12-01

    Erosion in bedrock-floored rivers is both driven and limited by the amount of sediment transported along the bed. Some sediment boosts wear rates, whereas too much generates a protective cover. This phenomenon determines the shape of river channels in a variety of landscapes and limits how fast they evolve. Here we reevaluate data from a well-known bedrock wear experiment to throw new light on how the saltation-abrasion process. Instead of a symmetric form for erosion versus sediment flux relative to transport capacity, we find the erosion rate peak shifts towards lower sediment fluxes when blocking of oblique saltation trajectories is taken into account. The theoretical context for this reevaluation is a cover-saltation-abrasion model, based on queueing theory (QT), for bedload transport over a planar bedrock bed. The QT approach provides some clarity in the stochastic treatment of granular impacts and cover, and generates closed-form solutions for wear rate in terms of sediment flux and simplified saltation geometry. Applied to the Sklar & Dietrich (2001) experiments in a very small recirculating flume, the two-parameter QT model fits the observed relation between erosion rate and sediment load, infers sediment flux as a function of load, admits non-negligible wear rates for a mean sediment depth of one grain, i.e., for full cover on average, but also suggests that bedrock erosion is blocked at >=50% instantaneous cover. The QT model makes testable predictions for future laboratory experiments and highlights the need for specific improvements in more comprehensive treatments of bedrock erosion and cover.

  19. "Waveguidability" of idealized jets

    NASA Astrophysics Data System (ADS)

    Manola, Iris; Selten, Frank; Vries, Hylke; Hazeleger, Wilco

    2013-09-01

    It is known that strong zonal jets can act as waveguides for Rossby waves. In this study we use the European Center for Medium-Range Weather Forecasts (ECMWF) reanalysis data to analyze the connection between jets and zonal waves at timescales beyond 10 days. Moreover, a barotropic model is used to systematically study the ability of idealized jets to trap Rossby wave energy ("waveguidability") as a function of jet strength, jet width, and jet location. In general, strongest waveguidability is found for narrow, fast jets. In addition, when the stationary wave number is integer, a resonant response is found through constructive interference. In Austral summer, the Southern Hemispheric jet is closest to the idealized jets considered and it is for this season that similar jet-zonal wave relationships are identified in the ECMWF reanalysis data.

  20. Manufacturing microsystems-on-a-chip with 5-level surface micromachining technology

    SciTech Connect

    Sniegowski, J.; Rodgers, M.S.

    1998-05-01

    An agile microsystem manufacturing technology has been developed that provides unprecedented 5 levels of independent polysilicon surface-micromachine films for the designer. Typical surface-micromachining processes offer a maximum of 3 levels, making this the most complex surface-micromachining process technology developed to date. Leveraged from the extensive infrastructure present in the microelectronics industry, the manufacturing method of polysilicon surface-micromachining offers similar advantages of high-volume, high-reliability, and batch-fabrication to microelectromechanical systems (MEMS) as has been accomplished with integrated circuits (ICs). These systems, comprised of microscopic-sized mechanical elements, are laying the foundation for a rapidly expanding, multi-billion dollar industry 2 which impacts the automotive, consumer product, and medical industries to name only a few.

  1. Development of a micromachined piezoelectric microphone for aeroacoustics applications.

    PubMed

    Horowitz, Stephen; Nishida, Toshikazu; Cattafesta, Louis; Sheplak, Mark

    2007-12-01

    This paper describes the design, fabrication, and characterization of a bulk-micromachined piezoelectric microphone for aeroacoustic applications. Microphone design was accomplished through a combination of piezoelectric composite plate theory and lumped element modeling. The device consists of a 1.80-mm-diam, 3-microm-thick, silicon diaphragm with a 267-nm-thick ring of piezoelectric material placed near the boundary of the diaphragm to maximize sensitivity. The microphone was fabricated by combining a sol-gel lead zirconate-titanate deposition process on a silicon-on-insulator wafer with deep-reactive ion etching for the diaphragm release. Experimental characterization indicates a sensitivity of 1.66 microVPa, dynamic range greater than six orders of magnitude (35.7-169 dB, re 20 microPa), a capacitance of 10.8 nF, and a resonant frequency of 59.0 kHz. PMID:18247752

  2. Surface micromachined counter-meshing gears discrimination device

    SciTech Connect

    Polosky, M.A.; Garcia, E.J.; Allen, J.J.

    1998-01-01

    This paper discusses the design, fabrication and testing of a surface micromachined Counter-Meshing Gears (CMG) discrimination device which functions as a mechanically coded lock, A 24 bit code is input to unlock the device. Once unlocked, the device provides a path for an energy or information signal to pass through the device. The device is designed to immediately lock up if any portion of the 24 bit code is incorrect. The motivation for the development of this device is based on occurrences referred to as High Consequence Events, A High Consequence Event is an event where an inadvertent operation of a system could result in the catastrophic loss of life, property, or damage to the environment.

  3. Capacitive micromachined ultrasonic transducers (CMUTs) with isolation posts.

    PubMed

    Huang, Yongli; Zhuang, Xuefeng; Haeggstrom, Edward O; Ergun, A Sanli; Cheng, Ching-Hsiang; Khuri-Yakub, Butrus T

    2008-03-01

    In this paper, an improved design of a capacitive micromachined ultrasonic transducer (CMUT) is presented. The design improvement aims to address the reliability issues of a CMUT and to extend the device operation beyond the contact (collapse) voltage. The major design novelty is the isolation posts in the vacuum cavities of the CMUT cells instead of full-coverage insulation layers in conventional CMUTs. This eliminates the contact voltage drifting due to charging caused by the insulation layer, and enables repeatable CMUT operation in the post-contact regime. Ultrasonic tests of the CMUTs with isolation posts (PostCMUTs) in air (electrical input impedance and capacitance vs. bias voltage) and immersion (transmission and reception) indicate acoustic performance similar to that obtained from conventional CMUTs while no undesired side effects of this new design is observed. PMID:18207212

  4. Micromachined Systems-on-a-Chip: Infrastructure, Technology and Applications

    SciTech Connect

    Allen, J. J.; Krygowski, T. W.; Miller, S. L.; Montague, S.; Rodgers, M. S.; Schriner, H.; Smith, J. H.; Sniegowski, J. J.

    1998-10-09

    A review is made of the infrastructure, technology and capabilities of Sandia National Laboratories for the development of micromechanical systems that have potential space applications. By incorporating advanced fabrication processes, such as chemical mechanical polishing, and several mechanical polysilicon levels, the range' of rrticromechanical systems that can be fabricated in these technologies is virtually limitless. Representative applications include a micro- engine driven mirror, and a micromachined lock. Using a novel integrated MEM!YCMOS technology, a six degree-of-freedom accelerometer/gyroscope system has been designed by researchers at U.C. Berkeley and fabricated on the same silicon chip as the CMOS control circuits to produce an integrated micro-navigational unit.

  5. Hybrid electromagnetic and electrostatic micromachined suspension with adjustable dynamics

    NASA Astrophysics Data System (ADS)

    Poletkin, K.; Lu, Z.; Wallrabe, U.; Badilita, V.

    2015-12-01

    This paper introduces a novel design for a hybrid micromachined contactless suspension, whose operation is based on combining electromagnetic inductive and electrostatic actuation. Wirebonded microcoils provide the electromagnetic inductive actuation, while electrodes patterned on a Si wafer provide electrostatic control. The coil structure and the electrode structure are independently designed and fabricated, and are finally assembled into one device by flip-chip bonding. We demonstrate vertical linear positioning of an aluminium disk-shaped proof mass in a range from 30 to 200 μm based on the coil structure. The electrode structure is employed to dynamically adjust the stiffness components during the operation of the suspension, to control the tilting in a range from ±1° to ±4°, as well as to control the oscillation about the vertical axis with a displacement of 37° at about 1.5 Hz frequency.

  6. Compact Micromachined Bandpass Filters for Infrared Planetary Spectroscopy

    NASA Technical Reports Server (NTRS)

    Brown, Ari D.; Aslam, Shahid; Chervenak, James A.; Huang, Wei-Chung; Merrell, Willie; Quijada, Manuel

    2011-01-01

    The thermal instrument strawman payload of the Jupiter Europa Orbiter on the Europa Jupiter Science Mission will map out thermal anomalies, the structure, and atmospheric conditions of Europa and Jupiter within the 7-100 micron spectral range. One key requirement for the payload is that the mass cannot exceed 3.7 kg. Consequently, a new generation of light-weight miniaturized spectrometers needs to be developed. On the path toward developing these spectrometers is development of ancillary miniaturized spectroscopic components. In this paper, we present a strategy for making radiation hard and low mass FIR band pass metal mesh filters. Our strategy involves using MEMS-based fabrication techniques, which will permit the quasi-optical filter structures to be made with micron-scale precision. This will enable us to achieve tight control over both the pass band of the filter and the micromachined silicon support structure architecture, which will facilitate integration of the filters for a variety of applications.

  7. Micromachined actuators/sensors for intratubular positioning/steering

    DOEpatents

    Lee, Abraham P.; Krulevitch, Peter A.; Northrup, M. Allen; Trevino, Jimmy C.

    1998-01-01

    Micromachined thin film cantilever actuators having means for individually controlling the deflection of the cantilevers, valve members, and rudders for steering same through blood vessels, or positioning same within a blood vessel, for example. Such cantilever actuators include tactile sensor arrays mounted on a catheter or guide wire tip for navigation and tissues identification, shape-memory alloy film based catheter/guide wire steering mechanisms, and rudder-based steering devices that allow the selective actuation of rudders that use the flowing blood itself to help direct the catheter direction through the blood vessel. While particularly adapted for medical applications, these cantilever actuators can be used for steering through piping and tubing systems.

  8. Micromachined actuators/sensors for intratubular positioning/steering

    DOEpatents

    Lee, A.P.; Krulevitch, P.A.; Northrup, M.A.; Trevino, J.C.

    1998-06-30

    Micromachined thin film cantilever actuators having means for individually controlling the deflection of the cantilevers, valve members, and rudders for steering same through blood vessels, or positioning same within a blood vessel, for example. Such cantilever actuators include tactile sensor arrays mounted on a catheter or guide wire tip for navigation and tissues identification, shape-memory alloy film based catheter/guide wire steering mechanisms, and rudder-based steering devices that allow the selective actuation of rudders that use the flowing blood itself to help direct the catheter direction through the blood vessel. While particularly adapted for medical applications, these cantilever actuators can be used for steering through piping and tubing systems. 14 figs.

  9. Fabricating micro-instruments in surface-micromachined polycrystalline silicon

    SciTech Connect

    Comtois, J.H.; Michalicek, M.A.; Barron, C.C.

    1997-04-01

    Smaller, lighter instruments can be fabricated as Micro-Electro-Mechanical Systems (MEMS), having micron scale moving parts packaged together with associated control and measurement electronics. Batch fabrication of these devices will make economical applications such as condition-based machine maintenance and remote sensing. The choice of instrumentation is limited only by the designer`s imagination. This paper presents one genre of MEMS fabrication, surface-micromachined polycrystalline silicon (polysilicon). Two currently available but slightly different polysilicon processes are presented. One is the ARPA-sponsored ``Multi-User MEMS ProcesS`` (MUMPS), available commercially through MCNC; the other is the Sandia National Laboratories ``Sandia Ultra-planar Multilevel MEMS Technology`` (SUMMiT). Example components created in both processes will be presented, with an emphasis on actuators, actuator force testing instruments, and incorporating actuators into larger instruments.

  10. Measuring frequency response of surface-micromachined resonators

    NASA Astrophysics Data System (ADS)

    Cowan, William D.; Bright, Victor M.; Dalton, George C.

    1997-09-01

    Resonator structures offer a unique mechanism for characterizing MEMS materials, but measuring the resonant frequency of microstructures is challenging. In this effort a network analyzer system was used to electrically characterize surface-micromachined resonator structures in a carefully controlled pressure and temperature environment.A microscope laser interferometer was used to confirm actual device deflections.Cantilever, comb, and piston resonators fabricated in the DARPA-sponsored MUMPs process were extensively tested. Measured resonator frequency results show reasonable agreement with analytic predictions computed using manufacturer measured film thickness and residual material stress. Alternatively the measured resonant frequency data can be used to extract materials data. Tuning of resonant frequency with DC bias was also investigated. Because the tested devices vary widely in complexity, form a simple cantilever beam to a comb resonator, the data collected is especially well suited for validation testing of MEMS modeling codes.

  11. A micromachined carbon nanotube film cantilever-based energy cell.

    PubMed

    Gong, Zhongcheng; He, Yuan; Tseng, Yi-Hsuan; O'Neal, Chad; Que, Long

    2012-08-24

    This paper reports a new type of energy cell based on micromachined carbon nanotube film (CNF)-lead zirconate titanate cantilevers that is fabricated on silicon substrates. Measurements found that this type of micro-energy cell generates both AC voltages due to the self-reciprocation of the microcantilevers and DC voltages due to the thermoelectric effect upon exposure to light and thermal radiation, resulting from the unique optical and thermal properties of the CNF. Typically the measured power density of the micro-energy cell can be from 4 to 300 μW cm(-2) when it is exposed to sunlight under different operational conditions. It is anticipated that hundreds of integrated micro-energy cells can generate power in the range of milliwatts, paving the way for the construction of self-powered micro- or nanosystems. PMID:22842491

  12. Q-Switched Nd: YAG Laser Micro-Machining System

    SciTech Connect

    Messaoud, S.; Allam, A.; Siserir, F.; Bouceta, Y.; Kerdja, T.; Ouadjaout, D.

    2008-09-23

    In this paper, we present the design of a low cost Q-switched Nd: YAG laser micro-machining system for photo masks fabrication. It consists of: Nd:YAG laser source, beam delivery system, X-Y table, PC, The CCD camera and TV monitor. The synchronization between the laser source and the X-Y table is realised by NI PCI-7342, the two axis MID-7602 and LabVIEW based program. The first step of this work consists of engraving continuous and discontinuous lines on a thin film metal with a 100 {mu}m resolution by using the YG 980 Quantel Q-switched Nd:YAG laser.

  13. A Micro-Machined Gyroscope for Rotating Aircraft

    PubMed Central

    Yan, Qingwen; Zhang, Fuxue; Zhang, Wei

    2012-01-01

    In this paper we present recent work on the design, fabrication by silicon micromachining, and packaging of a new gyroscope for stabilizing the autopilot of rotating aircraft. It operates based on oscillation of the silicon pendulum between two torsion girders for detecting the Coriolis force. The oscillation of the pendulum is initiated by the rolling and deflecting motion of the rotating carrier. Therefore, the frequency and amplitude of the oscillation are proportional to the rolling frequency and deflecting angular rate of the rotating carrier, and are measured by the sensing electrodes. A modulated pulse with constant amplitude and unequal width is obtained by a linearizing process of the gyroscope output signal and used to control the deflection of the rotating aircraft. Experimental results show that the gyroscope has a resolution of 0.008 °/s and a bias of 56.18 °/h. PMID:23012572

  14. A silicon micromachined piezoresistive accelerometer for health and condition monitoring

    NASA Technical Reports Server (NTRS)

    Walsh, Kevin M.; Henderson, H. Thurman

    1990-01-01

    Silicon micromachining etching techniques were utilized to batch-fabricate hundreds of general purpose microaccelerometers on a single silicon substrate. Piezoresistive sensing elements were aligned to the back-side patterns using an IR mask aligner and then diffused into the areas of maximum stress. Capping of the two-arm cantilever beam structure was achieved using a combination of electrostatic bonding and low temperature glass films. Overrange protection, critical damping, and overall protection from the outside environment are achieved by controlling the cavity depths of the top and bottom covers. Temperature compensation, amplification, and filtering are performed by a companion LSI chip that is interfaced to the accelerometer by conventional wire-bonding techniques.

  15. Surface micromachined counter-meshing gears discrimination device

    DOEpatents

    Polosky, Marc A.; Garcia, Ernest J.; Allen, James J.

    2000-12-12

    A surface micromachined Counter-Meshing Gears (CMG) discrimination device which functions as a mechanically coded lock. Each of two CMG has a first portion of its perimeter devoted to continuous driving teeth that mesh with respective pinion gears. Each EMG also has a second portion of its perimeter devoted to regularly spaced discrimination gear teeth that extend outwardly on at least one of three levels of the CMG. The discrimination gear teeth are designed so as to pass each other without interference only if the correct sequence of partial rotations of the CMG occurs in response to a coded series of rotations from the pinion gears. A 24 bit code is normally input to unlock the device. Once unlocked, the device provides a path for an energy or information signal to pass through the device. The device is designed to immediately lock up if any portion of the 24 bit code is incorrect.

  16. Solid polymer electrolyte composite membrane comprising laser micromachined porous support

    DOEpatents

    Liu, Han; LaConti, Anthony B.; Mittelsteadt, Cortney K.; McCallum, Thomas J.

    2011-01-11

    A solid polymer electrolyte composite membrane and method of manufacturing the same. According to one embodiment, the composite membrane comprises a rigid, non-electrically-conducting support, the support preferably being a sheet of polyimide having a thickness of about 7.5 to 15 microns. The support has a plurality of cylindrical pores extending perpendicularly between opposing top and bottom surfaces of the support. The pores, which preferably have a diameter of about 5 microns, are made by laser micromachining and preferably are arranged in a defined pattern, for example, with fewer pores located in areas of high membrane stress and more pores located in areas of low membrane stress. The pores are filled with a first solid polymer electrolyte, such as a perfluorosulfonic acid (PFSA) polymer. A second solid polymer electrolyte, which may be the same as or different than the first solid polymer electrolyte, may be deposited over the top and/or bottom of the first solid polymer electrolyte.

  17. Micromachining Lithium Niobate for Rapid Prototyping of Resonant Biosensors

    NASA Astrophysics Data System (ADS)

    Abdoon Al-Shibaany, Zeyad Yousif; Hedley, John; Huo, Dehong; Hu, Zhongxu

    2014-07-01

    Lithium niobate material is widely used in MEMS application due to its piezoelectric properties. This paper presents the micromachining process of lithium niobate to rapid prototype a resonant biosensor design. A high precision CNC machine was used to machine a sample of lithium niobate material at 5 different spindle speeds to find out the best conditions to machine this brittle material. A qualitative visual check of the surface was performed by using scanning electron microscopy, surface roughness was quantitatively investigated using an optical surface profiler and Raman spectroscopy to check the strain of the surface. Results show that the surface quality of the lithium niobate was significantly affected by the spindle speed with optimum conditions at 70k rpm giving a strained surface with 500 nm rms roughness.

  18. Compact Micromachined Infrared Bandpass Filters for Planetary Spectroscopy

    NASA Technical Reports Server (NTRS)

    Merrell, Willie C., II; Aslam, Shahid; Brown, Ari D.; Chervenak, James A.; Huang, Wei-Chung; Quijada, Manuel; Wollack, Edward

    2011-01-01

    The future needs of space based observational planetary and astronomy missions include low mass and small volume radiometric instruments that can operate in high radiation and low temperature environments. Here we focus on a central spectroscopic component, the bandpass filter. We model the bandpass response of the filters to target the wavelength of the resonance peaks at 20, 40, and 60 micrometers and report good agreement between the modeled and measured response. We present a technique of using common micromachining processes for semiconductor fabrication to make compact, free standing resonant metal mesh filter arrays with silicon support frames. The process can accommodate multiple detector array architectures and the silicon frame provides lightweight mechanical support with low form factor. We also present a conceptual hybridization of the filters with a detector array.

  19. A Micromachined Piezoresistive Pressure Sensor with a Shield Layer.

    PubMed

    Cao, Gang; Wang, Xiaoping; Xu, Yong; Liu, Sheng

    2016-01-01

    This paper presents a piezoresistive pressure sensor with a shield layer for improved stability. Compared with the conventional piezoresistive pressure sensors, the new one reported in this paper has an n-type shield layer that covers p-type piezoresistors. This shield layer aims to minimize the impact of electrical field and reduce the temperature sensitivity of piezoresistors. The proposed sensors have been successfully fabricated by bulk-micromachining techniques. A sensitivity of 0.022 mV/V/kPa and a maximum non-linearity of 0.085% FS are obtained in a pressure range of 1 MPa. After numerical simulation, the role of the shield layer has been experimentally investigated. It is demonstrated that the shield layer is able to reduce the drift caused by electrical field and ambient temperature variation. PMID:27529254

  20. Femtosecond laser embedded grating micromachining of flexible PDMS plates

    NASA Astrophysics Data System (ADS)

    Cho, Sung-Hak; Chang, Won-Seok; Kim, Kwang-Ryul; Hong, Jong Wook

    2009-04-01

    We report on the femtosecond laser micromachining of photo-induced embedded diffraction grating in flexible Poly (Dimethly Siloxane) (PDMS) plates using a high-intensity femtosecond (130 fs) Ti: sapphire laser ( λp = 800 nm). The refractive index modifications with diameters ranging from 2 μm to 5 μm were photo-induced after the irradiation with peak intensities of more than 1 × 10 11 W/cm 2. The graded refractive index profile was fabricated to be a symmetric around from the center of the point at which femtosecond laser was focused. The maximum refractive index change (Δ n) was estimated to be 2 × 10 -3. By the X- Y- Z scanning of sample, the embedded diffraction grating in PDMS plate was fabricated successfully using a femtosecond laser.

  1. Low-loss LIGA-micromachined conductor-backed coplanar waveguide.

    SciTech Connect

    Forman, Michael A.

    2004-12-01

    A mesoscale low-loss LIGA-micromachined conductor-backed coplanar waveguide is presented. The 517 {micro}m lines are the tallest uniplanar LIGA-fabricated microwave transmission lines to date, as well as the first to be constructed of copper rather than nickel. The conductor-backed micromachined CPW on quartz achieves a measured attenuation of 0.064 dB/cm at 15.5 GHz.

  2. Quantitative image analysis for evaluating the abrasion resistance of nanoporous silica films on glass

    NASA Astrophysics Data System (ADS)

    Nielsen, Karsten H.; Karlsson, Stefan; Limbach, Rene; Wondraczek, Lothar

    2015-12-01

    The abrasion resistance of coated glass surfaces is an important parameter for judging lifetime performance, but practical testing procedures remain overly simplistic and do often not allow for direct conclusions on real-world degradation. Here, we combine quantitative two-dimensional image analysis and mechanical abrasion into a facile tool for probing the abrasion resistance of anti-reflective (AR) coatings. We determine variations in the average coated area, during and after controlled abrasion. Through comparison with other experimental techniques, we show that this method provides a practical, rapid and versatile tool for the evaluation of the abrasion resistance of sol-gel-derived thin films on glass. The method yields informative data, which correlates with measurements of diffuse reflectance and is further supported by qualitative investigations through scanning electron microscopy. In particular, the method directly addresses degradation of coating performance, i.e., the gradual areal loss of antireflective functionality. As an exemplary subject, we studied the abrasion resistance of state-of-the-art nanoporous SiO2 thin films which were derived from 5-6 wt% aqueous solutions of potassium silicates, or from colloidal suspensions of SiO2 nanoparticles. It is shown how abrasion resistance is governed by coating density and film adhesion, defining the trade-off between optimal AR performance and acceptable mechanical performance.

  3. Quantitative characterization of agglomerate abrasion in a tumbling blender by using the Stokes number approach.

    PubMed

    Willemsz, Tofan A; Nguyen, Tien Thanh; Hooijmaijers, Ricardo; Frijlink, Henderik W; Vromans, Herman; van der Voort Maarschalk, Kees

    2013-03-01

    Removal of microcrystalline cellulose agglomerates in a dry-mixing system (lactose, 100 M) predominantly occurs via abrasion. The agglomerate abrasion rate potential is estimated by the Stokes abrasion (StAbr) number of the system. The StAbr number equals the ratio between the kinetic energy density of the moving powder bed and the work of fracture of the agglomerate. Basically, the StAbr number concept describes the blending condition of the dry-mixing system. The concept has been applied to investigate the relevance of process parameters on agglomerate abrasion in tumbling blenders. Here, process parameters such as blender rotational speed and relative fill volumes were investigated. In this study, the StAbr approach revealed a transition point between abrasion rate behaviors. Below this transition point, a blending condition exists where agglomerate abrasion is dominated by the kinetic energy density of the powder blend. Above this transition point, a blending condition exists where agglomerates show (undesirable) slow abrasion rates. In this situation, the blending condition is mainly determined by the high fill volume of the filler. PMID:23250711

  4. Microstructural effects in abrasive wear. Third annual progress report, August 12, 1983-August 14, 1984

    SciTech Connect

    Kosel, T.H.

    1984-08-14

    The two major goals of the project are to improve our understanding of the mechanisms of carbide removal and of the role of matrix properties in abrasion. In the area of carbide removal mechanisms, progress this year has included completion of the fixed-depth scratch test apparatus and its use to demonstrate the occurrence of gross carbide cracking under fixed-depth conditions; comparable cracking does not occur under fixed-load conditions at a similar mean load. A high-stress abrasion system has been constructed and tested which will facilitate studies of abrasion under conditions similar to those produced by the fixed-depth scratch test system. Analysis of the work on the size effect in abrasion of dual-phase alloys has been completed. The largest single item in this year's proposed work in a study of the abrasion resistance and mechanisms of material removal in model alloys having second-phase particles (SPP's) with varying fracture properties. In the area of the effects of matrix properties on abrasion, the majority of the effort this year has centered on transmission electron microscopy of the subsurface deformation microstructures developed during abrasion.

  5. Quantitative image analysis for evaluating the abrasion resistance of nanoporous silica films on glass

    PubMed Central

    Nielsen, Karsten H.; Karlsson, Stefan; Limbach, Rene; Wondraczek, Lothar

    2015-01-01

    The abrasion resistance of coated glass surfaces is an important parameter for judging lifetime performance, but practical testing procedures remain overly simplistic and do often not allow for direct conclusions on real-world degradation. Here, we combine quantitative two-dimensional image analysis and mechanical abrasion into a facile tool for probing the abrasion resistance of anti-reflective (AR) coatings. We determine variations in the average coated area, during and after controlled abrasion. Through comparison with other experimental techniques, we show that this method provides a practical, rapid and versatile tool for the evaluation of the abrasion resistance of sol-gel-derived thin films on glass. The method yields informative data, which correlates with measurements of diffuse reflectance and is further supported by qualitative investigations through scanning electron microscopy. In particular, the method directly addresses degradation of coating performance, i.e., the gradual areal loss of antireflective functionality. As an exemplary subject, we studied the abrasion resistance of state-of-the-art nanoporous SiO2 thin films which were derived from 5–6 wt% aqueous solutions of potassium silicates, or from colloidal suspensions of SiO2 nanoparticles. It is shown how abrasion resistance is governed by coating density and film adhesion, defining the trade-off between optimal AR performance and acceptable mechanical performance. PMID:26656260

  6. Relationships Between Abrasive Wear, Hardness, and Surface Grinding Characteristics of Titanium-Based Metal Matrix Composites

    SciTech Connect

    Blau, Peter Julian; Jolly, Brian C

    2009-01-01

    The objective of this work was to support the development of grinding models for titanium metal-matrix composites (MMCs) by investigating possible relationships between their indentation hardness, low-stress belt abrasion, high-stress belt abrasion, and the surface grinding characteristics. Three Ti-based particulate composites were tested and compared with the popular titanium alloy Ti-6Al-4V. The three composites were a Ti-6Al-4V-based MMC with 5% TiB{sub 2} particles, a Ti-6Al-4V MMC with 10% TiC particles, and a Ti-6Al-4V/Ti-7.5%W binary alloy matrix that contained 7.5% TiC particles. Two types of belt abrasion tests were used: (a) a modified ASTM G164 low-stress loop abrasion test, and (b) a higher-stress test developed to quantify the grindability of ceramics. Results were correlated with G-ratios (ratio of stock removed to abrasives consumed) obtained from an instrumented surface grinder. Brinell hardness correlated better with abrasion characteristics than microindentation or scratch hardness. Wear volumes from low-stress and high-stress abrasive belt tests were related by a second-degree polynomial. Grindability numbers correlated with hard particle content but were also matrix-dependent.

  7. Linear abrasion of a titanium superhydrophobic surface prepared by ultrafast laser microtexturing

    NASA Astrophysics Data System (ADS)

    Steele, Adam; Nayak, Barada K.; Davis, Alexander; Gupta, Mool C.; Loth, Eric

    2013-11-01

    A novel method of fabricating titanium superhydrophobic surfaces by ultrafast laser irradiation is reported. The ultrafast laser irradiation creates self-organized microstructure superimposed with nano-scale roughness, after which a fluoropolymer coating is applied to lower the surface energy of the textured surface and achieve superhydrophobicity. The focus of this study is to investigate abrasion effects on this mechanically durable superhydrophobic surface. The mechanical durability is analyzed with linear abrasion testing and microscopy imaging. Linear abrasion tests indicate that these surfaces can resist complete microstructure failure up to 200 abrasion cycles and avoid droplet pinning up to ten abrasion cycles at 108.4 kPa applied pressure, which roughly corresponds to moderate to heavy sanding or rubbing in the presence of abrasive particles. The wear mechanisms are also investigated and the primary mechanism for this system is shown to be abrasive wear with fatigue by repeated plowing. Although these results demonstrate an advancement in mechanical durability over the majority of existing superhydrophobic surfaces, it exemplifies the challenge in creating superhydrophobic surfaces with suitable mechanical durability for harsh applications, even when using titanium.

  8. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    NASA Astrophysics Data System (ADS)

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.

    2015-01-01

    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  9. Micromachined quartz crystal resonator arrays for bioanalytical applications

    NASA Astrophysics Data System (ADS)

    Kao, Ping

    This work presents the design, fabrication and investigation of high frequency quartz crystal resonator arrays and their application for analyzing interfacial layers and sensing purposes. An 8-pixel micromachined quartz crystal resonator array with a fundamental resonance frequency of ˜66 MHz has been fabricated, tested and used in this work. One dimensional model for the characterization of resonator behavior for single or multiple viscoelastic layers under liquid ambient are developed by continuum mechanics approach as well as using an equivalent electrical admittance analysis approach. The investigation of thin interfacial layer between solid (electrode) and liquid phases are reported in terms of the improved resolution of viscoelasitc characteristics of adsorbed layer arising from the use of high frequency resonators. Analyzed layers include globular proteins layer under phosphate buffer solution (PBS) with molecular weights spanning three orders of magnitude, multilayers of avidin and biotin labeled bovine albumin under PBS and diffuse double layer induced by DC bias under 0.5 M sulfuric acid solution. The second half of the dissertation focuses on biosensing applications of quartz resonator arrays. The selective functionalization of 3,3'-Dithiobis (sulfosuccinimidylpropionate) (DTSSP) by physical masking method was first used for specifically detecting avidin molecules. The selective immobilization of thiol modified single stranded DNA probes via electrochemical methods was used for the specific detection of Respiratory Syncytial Virus (RSV) G-gene. The work demonstrates that micromachined quartz crystal resonator arrays could be a powerful analytical tool of investigating interfacial region and can be readily configured as biosenors that can be used for label-free, quantitative assays using extremely small volumes of analytes.

  10. Characterization and dispersion of pollutant releases from the abrasive blasting of lead paint from steel bridges

    SciTech Connect

    Lee, M.; Rana, B.

    1999-07-01

    The characterization of airborne and spent material for abrasive blasting of steel paint was performed as part of the Environmental Impact Statement for Lead Paint Removal Operations on New York City Department of Transportation Bridges1. Laboratory tests were performed on painted steel components of the Williamsburg Bridge, to determine the sizes of particles typically released into the air as aerosol and onto the ground as bulk material, as a result of accidental releases from abrasive blasting operations. Two of the most commonly used abrasives for paint removal on steel structures, recyclable steel grit and expendable abrasives were subjected to the laboratory tests. The results of the tests were used to determine the percentage of existing paint and abrasive which becomes airborne and the resultant particle size distributions, which were employed in the air quality concentration and deposition modeling for the EIS. Particle size distributions of the airborne material indicated that the profiles of airborne lead and particulate matter have a mean particle size between 15 and 21 microns. Spent abrasives and paint chips that settle on the floor are larger in size with a mean diameter greater than 259 microns, although up to 6% of this material has a mean diameter less than 50 microns. The percentage of paint and expendable abrasives that become airborne as a result of abrasive blasting were estimated to be as high as 9.0 and 12.4%, respectively. Potential release rates were derived for total accumulation (duration of the project), annual, quarterly, 24-hour, and 1-hour time averaging periods for abrasives, lead, and other metals. Pollutant releases were simulated as individual sources at multiple release heights with the Environment Protection Agency's ISC3ST model for six representative bridges near potential places of public exposure.

  11. Design of electrostatically levitated micromachined rotational gyroscope based on UV-LIGA technology

    NASA Astrophysics Data System (ADS)

    Cui, Feng; Chen, Wenyuan; Su, Yufeng; Zhang, Weiping; Zhao, Xiaolin

    2004-12-01

    The prevailing micromachined vibratory gyroscope typically has a proof mass connected to the substrate by a mechanical suspension system, which makes it face a tough challenge to achieve tactical or inertial grade performance levels. With a levitated rotor as the proof mass, a micromachined rotational gyroscope will potentially have higher performance than vibratory gyroscope. Besides working as a moment rebalance dual-axis gyroscope, the micromachined rotational gyroscope based on a levitated rotor can simultaneously work as a force balance tri-axis accelerometer. Micromachined rotational gyroscope based on an electrostatically levitated silicon micromachined rotor has been notably developed. In this paper, factors in designing a rotational gyro/accelerometer based on an electrostatically levitated disc-like rotor, including gyroscopic action of micro rotor, methods of stable levitation, micro displacement detection and control, rotation drive and speed control, vacuum packaging and microfabrication, are comprehensively considered. Hence a design of rotational gyro/accelerometer with an electroforming nickel rotor employing low cost UV-LIGA technology is presented. In this design, a wheel-like flat rotor is proposed and its basic dimensions, diameter and thickness, are estimated according to the required loading capability. Finally, its micromachining methods based on UV-LIGA technology and assembly technology are discussed.

  12. Optical-model abrasion cross sections for high-energy heavy ions

    NASA Technical Reports Server (NTRS)

    Townsend, L. W.

    1981-01-01

    Within the context of eikonal scattering theory, a generalized optical model potential approximation to the nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision model to predict abrasion cross sections for relativistic projectile heavy ions. Unlike the optical limit of Glauber theory, which cannot be used for very light nuclei, the abrasion formalism is valid for any projectile target combination at any incident kinetic energy for which eikonal scattering theory can be utilized. Results are compared with experimental results and predictions from Glauber theory.

  13. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    NASA Technical Reports Server (NTRS)

    Wydeven, Theodore

    1991-01-01

    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  14. Optical-model abrasion cross sections for high-energy heavy ions

    SciTech Connect

    Townsend, L.W.

    1981-07-01

    Within the context of eikonal scattering theory, a generalized optical model potential approximation to the nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision model to predict abrasion cross sections for relativistic projectile heavy ions. Unlike the optical limit of Glauber theory, which cannot be used for very light nuclei, the abrasion formalism is valid for any projectile target combination at any incident kinetic energy for which eikonal scattering theory can be utilized. Results are compared with experimental results and predictions from Glauber theory.

  15. High Resolution Laser Scanning Techniques for Rock Abrasion and Texture Analyses on Mars and Earth

    NASA Technical Reports Server (NTRS)

    Bridges, N. T.; Razdan, A.; Greeley, R.; Laity, J. E.

    2004-01-01

    Aeolian abrasion is operative in many arid locations on Earth and is probably the dominant rock erosion process in the current Martian environment. Therefore, understanding the controlling parameters and rates of aeolian abrasion provides 1) insight into the stability of rocks on planetary surfaces and the environments under which the rocks abrade, and 2) a link between ventifact (a rock abraded by windblown particles) morphology and: a) abrasion conditions, b) possible ancient environments under which the rocks were abraded, and c) rock properties. promising and we plan further investigations in the wind tunnel and field. Our intent here is to discuss the basic technique, initial results, and upcoming plans.

  16. Target correlation effects on neutron-nucleus total, absorption, and abrasion cross sections

    NASA Technical Reports Server (NTRS)

    Cucinotta, Francis A.; Townsend, Lawrence W.; Wilson, John W.

    1991-01-01

    Second order optical model solutions to the elastic scattering amplitude were used to evaluate total, absorption, and abrasion cross sections for neutron nucleus scattering. Improved agreement with experimental data for total and absorption cross sections is found when compared with first order (coherent approximation) solutions, especially below several hundred MeV. At higher energies, the first and second order solutions are similar. There are also large differences in abrasion cross section calculations; these differences indicate a crucial role for cluster knockout in the abrasion step.

  17. Abrasion of heavy-duty coated steel pipes by sediment transport

    SciTech Connect

    Kariyazono, Yoshihisa; Miyajima, Yoshihiro; Sato, Koichi; Yamashita, Toshihiko, Yamashita; Saeki, Hiroshi

    1994-12-31

    Heavy-duty coatings are standard treatment for steel pipe piles in coastal zones to prevent corrosion. Large amounts of sand sometimes drift around piles by the action of waves. Coatings undergo abrasion by collision of sand particles. Authors carried out experiments by a large scale U-shaped tube which generated a strong oscillatory flow with sand drift and numerical analysis of collision of the particles. Authors found out the abrasion rate of pile is nearly proportional to the collision energy of the particles. Abrasion rate of polyethylene and elastic polyurethane coatings were lower than those of other materials.

  18. Three-Body Abrasion Testing Using Lunar Dust Simulants to Evaluate Surface System Materials

    NASA Technical Reports Server (NTRS)

    Kobrick, Ryan L.; Budinski, Kenneth G.; Street, Kenneth W., Jr.; Klaus, David M.

    2010-01-01

    Numerous unexpected operational issues relating to the abrasive nature of lunar dust, such as scratched visors and spacesuit pressure seal leaks, were encountered during the Apollo missions. To avoid reoccurrence of these unexpected detrimental equipment problems on future missions to the Moon, a series of two- and three-body abrasion tests were developed and conducted in order to begin rigorously characterizing the effect of lunar dust abrasiveness on candidate surface system materials. Two-body scratch tests were initially performed to examine fundamental interactions of a single particle on a flat surface. These simple and robust tests were used to establish standardized measurement techniques for quantifying controlled volumetric wear. Subsequent efforts described in the paper involved three-body abrasion testing designed to be more representative of actual lunar interactions. For these tests, a new tribotester was developed to expose samples to a variety of industrial abrasives and lunar simulants. The work discussed in this paper describes the three-body hardware setup consisting of a rotating rubber wheel that applies a load on a specimen as a loose abrasive is fed into the system. The test methodology is based on ASTM International (ASTM) B611, except it does not mix water with the abrasive. All tests were run under identical conditions. Abraded material specimens included poly(methyl methacrylate) (PMMA), hardened 1045 steel, 6061-T6 aluminum (Al) and 1018 steel. Abrasives included lunar mare simulant JSC- 1A-F (nominal size distribution), sieved JSC-1A-F (<25 m particle diameter), lunar highland simulant NU-LHT-2M, alumina (average diameter of 50 m used per ASTM G76), and silica (50/70 mesh used per ASTM G65). The measured mass loss from each specimen was converted using standard densities to determine total wear volume in cm3. Abrasion was dominated by the alumina and the simulants were only similar to the silica (i.e., sand) on the softer materials of

  19. Abrasive wear by coal-fueled diesel engine and related particles

    SciTech Connect

    Ives, L.K.

    1992-09-01

    The development of commercially viable diesel engines that operate directly on pulverized coal-fuels will require solution to the problem of severe abrasive wear. The purpose of the work described in this report was to investigate the nature of the abrasive wear problem. Analytical studies were carried out to determine the characteristics of the coal-fuel and associated combustion particles responsible for abrasion. Laboratory pinon-disk wear tests were conducted on oil-particle mixtures to determine the relationship between wear rate and a number of different particle characteristics, contact parameters, specimen materials properties, and other relevant variables.

  20. Stretched Inertial Jets

    NASA Astrophysics Data System (ADS)

    Ghabache, Elisabeth; Antkowiak, Arnaud; Seon, Thomas; Villermaux, Emmanuel

    2015-11-01

    Liquid jets often arise as short-lived bursting liquid flows. Cavitation or impact-driven jets, bursting champagne bubbles, shaped-charge jets, ballistospores or drop-on-demand inkjet printing are a few examples where liquid jets are suddenly released. The trademark of all these discharge jets is the property of being stretched, due to the quenching injection. the present theoretical and experimental investigation, the structure of the jet flow field will be unraveled experimentally for a few emblematic occurrences of discharge jets. Though the injection markedly depends on each flow configuration, the jet velocity field will be shown to be systematically and rapidly attracted to the universal stretching flow z/t. The emergence of this inertial attractor actually only relies on simple kinematic ingredients, and as such is fairly generic. The universality of the jet velocity structure will be discussed.

  1. Studying the mechanism of micromachining by short pulsed laser

    NASA Astrophysics Data System (ADS)

    Gadag, Shiva

    The semiconductor materials like Si and the transparent dielectric materials like glass and quartz are extensively used in optoelectronics, microelectronics, and microelectromechanical systems (MEMS) industries. The combination of these materials often go hand in hand for applications in MEMS such as in chips for pressure sensors, charge coupled devices (CCD), and photovoltaic (PV) cells for solar energy generation. The transparent negative terminal of the solar cell is made of glass on one surface of the PV cell. The positive terminal (cathode) on the other surface of the solar cell is made of silicon with a glass negative terminal (anode). The digital watches and cell phones, LEDs, micro-lens, optical components, and laser optics are other examples for the application of silicon and or glass. The Si and quartz are materials extensively used in CCD and LED for digital cameras and CD players respectively. Hence, three materials: (1) a semiconductor silicon and transparent dielectrics,- (2) glass, and (3) quartz are chosen for laser micromachining as they have wide spread applications in microelectronics industry. The Q-switched, nanosecond pulsed lasers are most extensively used for micro-machining. The nanosecond type of short pulsed laser is less expensive for the end users than the second type, pico or femto, ultra-short pulsed lasers. The majority of the research work done on these materials (Si, SiO 2, and glass) is based on the ultra-short pulsed lasers. This is because of the cut quality, pin point precision of the drilled holes, formation of the nanometer size microstructures and fine features, and minimally invasive heat affected zone. However, there are many applications such as large surface area dicing, cutting, surface cleaning of Si wafers by ablation, and drilling of relatively large-sized holes where some associated heat affected zone due to melting can be tolerated. In such applications the nanosecond pulsed laser ablation of materials is very

  2. Studying the mechanism of micromachining by short pulsed laser

    NASA Astrophysics Data System (ADS)

    Gadag, Shiva

    The semiconductor materials like Si and the transparent dielectric materials like glass and quartz are extensively used in optoelectronics, microelectronics, and microelectromechanical systems (MEMS) industries. The combination of these materials often go hand in hand for applications in MEMS such as in chips for pressure sensors, charge coupled devices (CCD), and photovoltaic (PV) cells for solar energy generation. The transparent negative terminal of the solar cell is made of glass on one surface of the PV cell. The positive terminal (cathode) on the other surface of the solar cell is made of silicon with a glass negative terminal (anode). The digital watches and cell phones, LEDs, micro-lens, optical components, and laser optics are other examples for the application of silicon and or glass. The Si and quartz are materials extensively used in CCD and LED for digital cameras and CD players respectively. Hence, three materials: (1) a semiconductor silicon and transparent dielectrics,- (2) glass, and (3) quartz are chosen for laser micromachining as they have wide spread applications in microelectronics industry. The Q-switched, nanosecond pulsed lasers are most extensively used for micro-machining. The nanosecond type of short pulsed laser is less expensive for the end users than the second type, pico or femto, ultra-short pulsed lasers. The majority of the research work done on these materials (Si, SiO 2, and glass) is based on the ultra-short pulsed lasers. This is because of the cut quality, pin point precision of the drilled holes, formation of the nanometer size microstructures and fine features, and minimally invasive heat affected zone. However, there are many applications such as large surface area dicing, cutting, surface cleaning of Si wafers by ablation, and drilling of relatively large-sized holes where some associated heat affected zone due to melting can be tolerated. In such applications the nanosecond pulsed laser ablation of materials is very

  3. Dental Abrasion of Incisor caused by a Babies' Dummy Clip: A Case Report.

    PubMed

    Doğramacı, Esma J; Rossi-Fedele, Giampiero

    2015-09-01

    Tooth surface loss (TSL), the non-carious loss of tooth tissue, is considered pathological if the teeth involved experience sensitivity and pain, are functionally compromised or they detract from the patient's appearance. TSL is a common clinical finding in many patient groups, although differences between the primary and permanent dentition contribute to TSL occurring at a faster rate and with worse outcomes in the primary dentition. This case report presents localized abrasion and associated apical periodontitis affecting a single primary tooth in a 2-year-old infant following the misuse of a babies' dummy clip whilst teething. Abrasion is rare in the primary dentition. CPD/CLINICAL RELEVANCE: This article highlights an unusual presentation of dental abrasion affecting the primary dentition caused by a previously unreported foreign object; abrasion in this case was a side-effect of soothing the discomfort of teething. PMID:26630866

  4. Dry Flowing Abrasive Decontamination Technique for Pipe Systems with Swirling Air Flow

    SciTech Connect

    Kameo, Yutaka; Nakashima, Mikio; Hirabayashi, Takakuni

    2003-10-15

    A dry abrasive decontamination method was developed for removing radioactive corrosion products from surfaces of coolant pipe systems in decommissioning of a nuclear power plant. Erosion behavior of inside surfaces of stainless and carbon steel pipes by a swirling air flow containing alumina or cast-iron grit abrasive was studied. Erosion depths of the test pipes were approximately proportional to an abrasive concentration in air and an exponent of flow rate of airstream. The experimental results indicated that the present method could keep satisfactory erosion ability of abrasives even for a large-size pipe. The present method was successfully applied to {sup 60}Co-contaminated specimens sampled from a pipe of the water cleanup system of the Japan Power Demonstration Reactor.

  5. Demonstration experience with an abrasive blasting technique for decontaminating concrete pads

    SciTech Connect

    Devgun, J.S. ); Land, R.R. ); Doane, R.W. )

    1990-01-01

    A demonstration was performed for decontaminating a radioactivity contaminated concrete pad with a portable abrasive blasting system. The system utilizes a rotating blast wheel that scours the concrete surface with metal abrasive. The metal abrasive, pulverized concrete dust, and contaminants rebound into a separator chamber. The reusable metal abrasive is recycled, and the pulverized media are removed to an integral dust collection system. The exhaust is HEPA filtered to minimize release of airborne contaminants. However, the technique had limited success in reducing contamination around the cracks and seams in the concrete where the higher activity levels of contamination were detected during the radiological survey before the cleanup. The technique can be successful and cost-effective in decontaminating large areas of low contamination; however, careful characterization and planning are necessary. 3 refs., 3 figs., 1 tabs.

  6. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  7. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.

    1986-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  8. Cracks in glass electrical connector headers removed by dry blasting with fine abrasive

    NASA Technical Reports Server (NTRS)

    Eckert, R. W.

    1967-01-01

    Cracking that causes pressure leakage in glass connector headers can be alleviated by manipulating the pin bridgewire connectors. This initiates the surface and meniscus cracks. Dry blasting the header surface with a fine abrasive then removes the cracks.

  9. Surface roughness and gloss of current CAD/CAM resin composites before and after toothbrush abrasion.

    PubMed

    Koizumi, Hiroyasu; Saiki, Osamu; Nogawa, Hiroshi; Hiraba, Haruto; Okazaki, Tomoyo; Matsumura, Hideo

    2015-01-01

    The purpose of this study was to evaluate the gloss and surface roughness behaviors of newly developed CAD/CAM composite blocks with different filler contents and characteristics. The gloss and surface roughness were quantified before and after a toothbrush dentifrice abrasion test; the results were compared to the gloss and surface roughness of a ceramic CAD/CAM block. Knoop hardness was determined before abrasion test. The results were analyzed by ANOVA, Tukey HSD, and Dunnett t test (p<0.05). The rank order of Knoop hardness was as follows: Vita Mark II>Vita Enamic>Gradia block>Shofu Block HC, Lava Ultimate≥Katana Avencia block≥Cerasmart. After toothbrush abrasion, a significant difference in the gloss unit was detected between the Shofu Block HC material and the ceramic block. The Ra and Rz of the Cerasmart and Shofu Block HC materials were significantly larger than those of the ceramic block after toothbrush abrasion. PMID:26632238

  10. Mathematic models and material removal characteristics of multigesture jetting using magnetorheological fluid.

    PubMed

    Wang, Tan; Cheng, Haobo; Tam, Honyuen

    2014-11-10

    This paper investigates the removal characteristics of the multigesture jetting of magnetorheological jet polishing (MJP). It discusses four main jetting models that satisfy precise polishing, which are complemented by an integrated polishing tool. Based on fluid impact dynamics theory, the paper analyzes the characteristics of abrasives in flowing slurry, such as velocities and stresses, during impinging. Together with the material removal mechanism, the paper establishes mathematical models for material removal for different jetting gestures. Experiments conducted on K9 optical glasses indicate that the actual polishing spots are consistent with the theoretical models. The removal capabilities of each jetting model have been investigated, including removal shape, power spectral density, removal track, and surface roughness. Using the tilted and rotating jetting models, a unimodal footprint could be obtained. The experiments also concluded that the tilted jetting model has a high removal capability and oblique jetting allowed us to easily obtain low-surface roughness, 1.46 nm for a 45° incident angle. PMID:25403007

  11. Plasma polymerized coating for polycarbonate - Single layer, abrasion resistant, and antireflection

    NASA Technical Reports Server (NTRS)

    Wydeven, T.

    1977-01-01

    Plasma polymerized vinyltrimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Posttreatment of the vinyltrimethoxy silane films in an oxygen glow discharge further improved the abrasion resistance. ESCA (electron spectroscopy for chemical analysis) and IR transmission spectra of some films were recorded, and an elemental analysis of the films was obtained.

  12. Experimental Study on Abrasive Waterjet Polishing of Hydraulic Turbine Blades

    NASA Astrophysics Data System (ADS)

    Khakpour, H.; Birglenl, L.; Tahan, A.; Paquet, F.

    2014-03-01

    In this paper, an experimental investigation is implemented on the abrasive waterjet polishing technique to evaluate its capability in polishing of surfaces and edges of hydraulic turbine blades. For this, the properties of this method are studied and the main parameters affecting its performance are determined. Then, an experimental test-rig is designed, manufactured and tested to be used in this study. This test-rig can be used to polish linear and planar areas on the surface of the desired workpieces. Considering the number of parameters and their levels, the Taguchi method is used to design the preliminary experiments. All experiments are then implemented according to the Taguchi L18 orthogonal array. The signal-to-noise ratios obtained from the results of these experiments are used to determine the importance of the controlled polishing parameters on the final quality of the polished surface. The evaluations on these ratios reveal that the nozzle angle and the nozzle diameter have the most important impact on the results. The outcomes of these experiments can be used as a basis to design a more precise set of experiments in which the optimal values of each parameter can be estimated.

  13. Gingival abrasion and plaque removal with manual versus electric toothbrushing.

    PubMed

    Niemi, M L; Ainamo, J; Etemadzadeh, H

    1986-08-01

    A clinical trial was designed to test the relative numbers of gingival lesions caused during standardized brushing of the teeth of 22 volunteer dental nurse students with a manual soft multitufted, a manual soft V-shaped, and an electric toothbrush. First, the left or the right side of the jaws of each subject was brushed by a dental hygienist using the manual V-shaped or the electric brush, and the other side using the manual multitufted brush. At the 2nd brushing 1 week later, the same hygienist used the multitufted brush for brushing the side contralateral to the one in which it was used the 1st week and the V-shaped manual brush instead of the electric and vice versa. After each brushing, the number of new gingival lesions was recorded and the cleansing effect evaluated by assessment of the amount of remaining plaque. This examiner was unaware of the type of brush used. The V-shaped manual toothbrush was found to have caused more gingival abrasion than the electric toothbrush (P less than 0.005) and a similar difference was found between the multitufted manual and the electric toothbrush (P less than 0.05). There was no clinically significant difference between the plaque removing effects of the 3 brushes tested. PMID:3463575

  14. Biodegradation and abrasive wear of nano restorative materials.

    PubMed

    de Paula, A B; Fucio, S B P; Ambrosano, G M B; Alonso, R C B; Sardi, J C O; Puppin-Rontani, R M

    2011-01-01

    The purpose of this study was to evaluate the biomechanical degradation of two nanofilled restorative materials (a resin-modified glass ionomer, Ketac N100 and a composite, Filtek Z350), compared with conventional materials (Vitremer and TPH Spectrum). Twenty specimens obtained from each material were divided into two storage groups (n=10): relative humidity (control) and Streptococcus mutans biofilm (biodegradation). After 7 days of storage, roughness values (Ra) and micrographs by scanning electron microscopy (SEM) were obtained. In a second experimental phase, the specimens previously subjected to biodegradation were fixed to the tooth-brushing device and abraded via toothbrushes, using dentifrice slurry (mechanical degradation). Next, these specimens were washed, dried, and reassessed by roughness and SEM. The data were submitted to repeated measures three-way analysis of variance (ANOVA) and Tukey tests (p<0.05). There was statistically significant interaction among factors: material, storage (humidity/biofilm), and abrasion (before/after). After biodegradation (S mutans biofilm storage), Ketac N100 presented the highest Ra values. Concerning bio plus mechanical challenge, TPH Spectrum, Ketac N100, and Vitremer presented the undesirable roughening of their surfaces, while the nano composite Filtek Z350 exhibited the best resistance to cumulative challenges proposed. The degraded aspect after biodegradation and the exposure of fillers after mechanical degradation were visualized in micrographs. This study demonstrated that the nanotechnology incorporated in restorative materials, as in composite resin and resin-modified glass ionomer, was important for the superior resistance to biomechanical degradation. PMID:21913859

  15. Experimental investigation of the abrasive crown dynamics in orbital atherectomy.

    PubMed

    Zheng, Yihao; Belmont, Barry; Shih, Albert J

    2016-07-01

    Orbital atherectomy is a catheter-based minimally invasive procedure to modify the plaque within atherosclerotic arteries using a diamond abrasive crown. This study was designed to investigate the crown motion and its corresponding contact force with the vessel. To this end, a transparent arterial tissue-mimicking phantom made of polyvinyl chloride was developed, a high-speed camera and image processing technique were utilized to visualize and quantitatively analyze the crown motion in the vessel phantom, and a piezoelectric dynamometer measured the forces on the phantom during the procedure. Observed under typical orbital atherectomy rotational speeds of 60,000, 90,000, and 120,000rpm in a 4.8mm caliber vessel phantom, the crown motion was a combination of high-frequency rotation at 1000, 1500, and 1660.4-1866.1Hz and low-frequency orbiting at 18, 38, and 40Hz, respectively. The measured forces were also composed of these high and low frequencies, matching well with the rotation of the eccentric crown and the associated orbital motion. The average peak force ranged from 0.1 to 0.4N at different rotational speeds. PMID:27160429

  16. NASA Jet Noise Research

    NASA Technical Reports Server (NTRS)

    Henderson, Brenda

    2012-01-01

    The presentation highlights jet-noise research conducted in the Subsonic Fixed Wing, Supersonics, and Environmentally Responsible Aviation Projects in the Fundamental Aeronautics Program at NASA. The research efforts discussed include NASA's updated Aircraft NOise Prediction Program (ANOPP2), acoustic-analogy-based prediction tools, jet-surface-interaction studies, plasma-actuator investigations, N+2 Supersonics Validation studies, rectangular-jet experiments, twin-jet experiments, and Hybrid Wind Body (HWB) activities.

  17. Jets of incipient liquids

    NASA Astrophysics Data System (ADS)

    Reshetnikov, A. V.; Mazheiko, N. A.; Skripov, V. P.

    2000-05-01

    Jets of incipient water escaping into the atmosphere through a short channel are photographed. In some experiments. complete disintegration of the jet is observed. The relationship of this phenomenon with intense volume incipience is considered. The role of the Coanda effect upon complete opening of the jet is revealed. Measurement results of the recoil force R of the jets of incipient liquids are presented. Cases of negative thrust caused by the Coanda effect are noted. Generalization of experimental data is proposed.

  18. An energetic approach to abrasive wear of a martensitic stainless steel

    SciTech Connect

    Pamuk, U.; Baydogan, M.; Niluefer, B.; Cimenoglu, H.

    2000-04-01

    Abrasive wear is the most common type of wear that causes failure of machine elements. Examinations of abraded surfaces revealed presence of embedded particles and grooves elongated along the sliding direction. This indicates that, there are two sequential stages of an abrasion process. In the first stage, asperities on the hard surface and/or hard abrasive grains penetrate into the soft material surface and then in the second stage, they grind the surface in the sliding direction. Therefore, indentation and scratching of an indenter, which can be realized by hardness and scratch tests, can simulate the damage produced on the abraded surface. On the basis of this simulation, an energetic model is proposed for abrasive wear in the present study. In this study, abrasive wear behavior of a martensitic stainless steel is examined by hardness and scratch tests. The results of tests were evaluated to estimate the work done during abrasion and to find out the dimensional wear coefficient according to the model proposed above.

  19. A correlation between abrasion resistance and other properties of some acrylic resins used in dentistry.

    PubMed

    Harrison, A; Huggett, R; Handley, R W

    1979-01-01

    This investigation studies the relationship of hardness, elastic modulus and scratch width as dependent variables to the abrasion resistance of twenty-three dental acrylic resins. The multiple correlation R, when all three variables are used as predictors, is 0.727. Because of the significant intercorrelations between the variables themselves a stepwise multiple regression analysis showed hardness as a redundant variable. Abrasive wear can be estimated from the following equation Abrasive wear = 806.1 - 0.1498 modulus + 0.681 scratch width (R = 0.725; standard deviation of estimate +/- 50.8) The deletion of scratch width does not appreciably reduce the standard deviation of the estimate: Abrasive wear = 1063.4 - 0.2055 modulus (r = 0.683; standard deviation of estimate +/- 50.3) The method of curing the specimens conformed to the respective manufacturers' instructions. Abrasion and scratch tests were performed using methods developed by the authors and previously described in the literature, whereas the hardness and elastic modulus results were devised from standard test procedures. Further research is currently in progress to improve the predictive power of abrasion resistance with additional new variables. PMID:429382

  20. Two-Phase Abrasion in Eolian Transport of Gypsum Sand, White Sands NM

    NASA Astrophysics Data System (ADS)

    Shaw, S.; Jerolmack, D. J.; Miller, K. L.

    2014-12-01

    Downstream rounding of grains is consistently observed in natural sediment transport settings. A recent theory put forth by Domokos et al. (2014) attributes particle rounding and size reduction to a geometric curvature-driven abrasion process. This process occurs in two phases, in which irregularly shaped or angular particles round to convex shapes with negligible change in axis dimension, then slowly reduce in particle diameter. Miller et al (in review) establish the existence of two-phase abrasion in the natural setting of a fluvial gravel stream. This study examines field samples from White Sands, NM to investigate the presence of two-phase abrasion in a different, non-idealized natural environment - a high-energy, eolian gypsum dunefield. Analysis of grain shapes from White Sands confirms the two-phase abrasion process, dependent upon mode of sediment transport. We find that large sand grains carried in saltation bed load transport exhibit shape change indicative of two-phase abrasion, while smaller particles carried in suspension do not. We observe rapid shape change in bed load particles approaching a convex shape, followed by slower reduction in grain axis dimensions. Confirmation of this process in a natural, non-idealized setting establishes two-phase abrasion as a general application for bed load transport.

  1. A light-scattering study of Al2O3 abrasives of various grit sizes

    NASA Astrophysics Data System (ADS)

    Heinson, Yuli W.; Chakrabarti, Amitabha; Sorensen, Christopher M.

    2016-09-01

    We report light scattering phase function measurements for irregularly shaped Al2O3 abrasive powders of various grit sizes. Q-space analysis is applied to the angular scattering to reveal a forward scattering regime, Guinier regime, power law regime with quantifiable exponents, and an enhanced backscattering regime. The exponents of the power laws for Al2O3 abrasives decrease with increasing internal coupling parameter ρ ‧ , which is in agreement with previous observations for other irregular particles. Unlike other dust particles previously studied showing single power laws under Q-space analysis, the largest three abrasives, for which ρ ‧ ≳ 100 , showed a kink in the power law, which is possibly due to the higher degree of symmetry for the abrasives than for all the particles studied previously. Direct comparison of the 1200, 1000, and 800 grit abrasive scattering to scattering by corresponding spheres shows that the scatterings approximately coincide at the spherical particle qR ≃ ρ ‧ crossover point. Furthermore, the scattering at the maximum qR = 2 kR by the irregularly shaped abrasives is close to the geometric centers of the glories of the spheres.

  2. A Novel Silicon Micromachined Integrated MCM Thermal Management System

    NASA Technical Reports Server (NTRS)

    Kazmierczak, M. J.; Henderson, H. T.; Gerner, F. M.

    1997-01-01

    "Micromachining" is a chemical means of etching three-dimensional structures, typically in single- crystalline silicon. These techniques are leading toward what is coming to be referred to as MEMS (Micro Electro Mechanical Systems), where in addition to the ordinary two-dimensional (planar) microelectronics, it is possible to build three-dimensional n-ticromotors, electrically- actuated raicrovalves, hydraulic systems and much more on the same microchip. These techniques become possible because of differential etching rates of various crystallographic planes and materials used for semiconductor n-ticrofabfication. The University of Cincinnati group in collaboration with Karl Baker at NASA Lewis were the first to form micro heat pipes in silicon by the above techniques. Current work now in progress using MEMS technology is now directed towards the development of the next generation in MCM (Multi Chip Module) packaging. Here we propose to develop a complete electronic thermal management system which will allow densifica6on in chip stacking by perhaps two orders of magnitude. Furthermore the proposed technique will allow ordinary conu-nercial integrated chips to be utilized. Basically, the new technique involves etching square holes into a silicon substrate and then inserting and bonding commercially available integrated chips into these holes. For example, over a 100 1/4 in. by 1 /4 in. integrated chips can be placed on a 4 in. by 4 in. silicon substrate to form a Multi-Chip Module (MCM). Placing these MCM's in-line within an integrated rack then allows for three-diniensional stacking. Increased miniaturization of microelectronic circuits will lead to very high local heat fluxes. A high performance thermal management system will be specifically designed to remove the generated energy. More specifically, a compact heat exchanger with milli / microchannels will be developed and tested to remove the heat through the back side of this MCM assembly for moderate and high

  3. Prewhirl Jet Model

    NASA Technical Reports Server (NTRS)

    Meng, S. Y.; Jensen, M.; Jackson, E. D.

    1985-01-01

    Simple accurate model of centrifugal or rocket engine pumps provides information necessary to design inducer backflow deflector, backflow eliminator and prewhirl jet in jet mixing zones. Jet design based on this model shows improvement in inducer suction performance and reduced cavitation damage.

  4. 1 THz Micromachined Waveguide Band-Pass Filter

    NASA Astrophysics Data System (ADS)

    Liu, Shuang; Hu, Jiang; Zhang, Yong; Zheng, Zhongwan; Liu, Yupeng; Xu, Ruimin; Xue, Quan

    2016-05-01

    This paper presents a waveguide band-pass filter operating at the 0.75 ˜ 1.1 THz frequency band. The metal conductivity, the surface impedance, and the skin depth are investigated in the terahertz (THz) frequency band for more accurate designs, especially at the 1 THz and higher frequencies. Because the influence of the fabrication tolerance on the component performance cannot be negligible while the frequency increases, it is a necessary to adopt the simple structure with less resonant cavities for obtaining the given performance. Therefore, the filter in this paper is designed based on the TE301/TE102 dual-mode rectangular waveguide resonant cavities, which has fewer cavities and better rejection of the stop-band. The proposed filter is fabricated using the deep reactive ion etching (DRIE) micromachining technique. Measured results are in good agreement with simulations, which verifies the accuracy of the analysis above, and the design process is valuable to realize high-performance passive components while the frequency is up to 1 THz or higher frequencies.

  5. Surface Micromachined Flexural Plate Wave Device Integrable on Silicon

    SciTech Connect

    Clem, P.G.; Dimos, D.; Garino, T.J.; Martin, S.J.; Mitchell, M.A.; Olson, W.R.; Ruffner, J.A.; Schubert, W.K.; Tuttle, B.A.

    1999-01-01

    Small, reliable chemical sensors are needed for a wide range of applications, such as weapon state-of-health monitoring, nonproliferation activities, and manufacturing emission monitoring. Significant improvements in present surface acoustic wave sensors could be achieved by developing a flexural plate-wave (FPW) architecture, in which acoustic waves are excited in a thin sensor membrane. Further enhancement of device performance could be realized by integrating a piezoelectric thin film on top of the membrane. These new FPW-piezoelectric thin film devices would improve sensitivity, reduce size, enhance ruggedness and reduce the operating frequency so that the FPW devices would be compatible with standard digital microelectronics. Development of these piezoelectric thin film // FPW devices requires integration of (1) acoustic sensor technology, (2) silicon rnicromachining techniques to fabricate thin membranes, and (3) piezoelectric thin films. Two piezoelectric thin film technologies were emphasized in this study: Pb(Zr,Ti)O{sub 3} (PZT) and AlN. PZT thin films were of sufficient quality such that the first high frequency SAW measurements on PZT thin films were measured during the course of this study. Further, reasonable ferroelectric properties were obtained from PZT films deposited on Si surface micromachined FPW device membranes. Fundamental understanding of the effect of nanodimension interfacial layers on AlN thin film domain configurations and piezoelectric response was developed. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the US Department of Energy under contract DE-AC04-94AL85000.

  6. Encapsulation of Capacitive Micromachined Ultrasonic Transducers Using Viscoelastic Polymer

    PubMed Central

    Lin, Der-Song; Zhuang, Xuefeng; Wong, Serena H.; Kupnik, Mario; Khuri-Yakub, Butrus Thomas

    2010-01-01

    The packaging of a medical imaging or therapeutic ultrasound transducer should provide protective insulation while maintaining high performance. For a capacitive micromachined ultrasonic transducer (CMUT), an ideal encapsulation coating would therefore require a limited and predictable change on the static operation point and the dynamic performance, while insulating the high dc and dc actuation voltages from the environment. To fulfill these requirements, viscoelastic materials, such as polydimethylsiloxane (PDMS), were investigated for an encapsulation material. In addition, PDMS, with a glass-transition temperature below room temperature, provides a low Young's modulus that preserves the static behavior; at higher frequencies for ultrasonic operation, this material becomes stiffer and acoustically matches to water. In this paper, we demonstrate the modeling and implementation of the viscoelastic polymer as the encapsulation material. We introduce a finite element model (FEM) that addresses viscoelasticity. This enables us to correctly calculate both the static operation point and the dynamic behavior of the CMUT. CMUTs designed for medical imaging and therapeutic ultrasound were fabricated and encapsulated. Static and dynamic measurements were used to verify the FEM and show excellent agreement. This paper will help in the design process for optimizing the static and the dynamic behavior of viscoelastic-polymer-coated CMUTs. PMID:21170294

  7. Laser micromachining of oxygen reduced graphene-oxide films

    NASA Astrophysics Data System (ADS)

    Sinar, Dogan; Knopf, George K.; Nikumb, Suwas; Andrushchenko, Anatoly

    2014-03-01

    Non-conductive graphene-oxide (GO) inks can be synthesized from inexpensive graphite powders and deposited on functionalized flexible substrates using inkjet printing technology. Once deposited, the electrical conductivity of the GO film can be restored through laser assisted thermal reduction. Unfortunately, the inkjet nozzle diameter (~40μm) places a limit on the printed feature size. In contrast, a tightly focused femtosecond pulsed laser can create precise micro features with dimensions in the order of 2 to 3 μm. The smallest feature size produced by laser microfabrication is a function of the laser beam diameter, power level, feed rate, material characteristics and spatial resolution of the micropositioning system. Laser micromachining can also remove excess GO film material adjacent to the electrode traces and passive electronic components. Excess material removal is essential for creating stable oxygen-reduced graphene-oxide (rGO) printed circuits because electron buildup along the feature edges will alter the conductivity of the non-functional film. A study on the impact of laser ablation on the GO film and the substrate are performed using a 775nm, 120fs pulsed laser. The average laser power was 25mW at a spot size of ~ 5μm, and the feed rate was 1000-1500mm/min. Several simple microtraces were fabricated and characterized in terms of electrical resistance and surface topology.

  8. Diamond-based capacitive micromachined ultrasonic transducers in immersion.

    PubMed

    Cetin, Ahmet M; Bayram, Baris

    2013-02-01

    Diamond is a superior membrane material for capacitive micromachined ultrasonic transducers (CMUTs). By using ultrananocrystalline diamond (UNCD) membrane and plasma-activated wafer bonding technology, a single diamond-based circular CMUT is demonstrated and operated in immersion for the first time. The diamond-based CMUT, biased at 100 V, is excited with a 10-cycle burst of 36 V(p-p) sine signal at 3.5 MHz. Pressure generated on a 2-D plane coincident with the normal of the CMUT is measured using a broadband hydrophone. Peak-to-peak hydrophone voltage measurements along the scan area clearly indicate the main lobe and the side lobes, as theoretically predicted by our directivity function calculations. The peak-to-peak hydrophone voltage on the axial direction of the CMUT is found to be in agreement with our theoretical calculations in the Fraunhofer region (-45 mm

  9. Micromachined magnetometer-accelerometer for a navigation system

    NASA Astrophysics Data System (ADS)

    Cho, Ji-Man; Kim, Kyung S.; An, Seungdo; Park, HoJoon; Hahm, Ghun

    2002-11-01

    A new type of magnetometer-accelerometer is developed with a silicon micromachining. The operation principle of the sensor is based on the well known Lorentz force caused by the interaction of a current and an external magnetic field on a suspended conducting beam. To realize a new resonant micro sensor detecting both acceleration and the geomagnetic field simultaneously, a conducting line is formed on a spring part of a silicon accelerometer having two mass plates. And a new Samsung MEMS fabrication process is developed for this sensor. The process uses a silicon-on-glass (SOG) wafer, an inverted SOG wafer, and a gold-silicon eutectic bonding for the wafer-level hermetic packaging. To operate the sensor, an ac current of its mechanical resonant frequency is driven through the conducting line. Totally 1 mW is consumed in the current driving element. This newly developed sensor is enough for the 10 degree electronic display of the orientation angle and can be used in a portable navigator such as SmartPhones and PDAs that need a small, low cost and low power electronic compass.

  10. Surface Micromachined Silicon Carbide Accelerometers for Gas Turbine Applications

    NASA Technical Reports Server (NTRS)

    DeAnna, Russell G.

    1998-01-01

    A finite-element analysis of possible silicon carbide (SIC) folded-beam, lateral-resonating accelerometers is presented. Results include stiffness coefficients, acceleration sensitivities, resonant frequency versus temperature, and proof-mass displacements due to centripetal acceleration of a blade-mounted sensor. The surface micromachined devices, which are similar to the Analog Devices Inc., (Norwood, MA) air-bag crash detector, are etched from 2-pm thick, 3C-SiC films grown at 1600 K using atmospheric pressure chemical vapor deposition (APCVD). The substrate is a 500 gm-thick, (100) silicon wafer. Polysilicon or silicon dioxide is used as a sacrificial layer. The finite element analysis includes temperature-dependent properties, shape change due to volume expansion, and thermal stress caused by differential thermal expansion of the materials. The finite-element results are compared to experimental results for a SiC device of similar, but not identical, geometry. Along with changes in mechanical design, blade-mounted sensors would require on-chip circuitry to cancel displacements due to centripetal acceleration and improve sensitivity and bandwidth. These findings may result in better accelerometer designs for this application.

  11. Periodic surface pattern fabrication via biprism interference micro-machining

    NASA Astrophysics Data System (ADS)

    Saxena, Ishan; Liu, Jintao; Ehmann, Kornel; Cao, Jian

    2015-12-01

    A novel surface micro-texturing process is proposed that is capable of generating extremely scalable periodic patterns on a workpiece surface. The process, henceforth named as ‘biprism interference micro-machining’ utilizes a two-beam interference pattern generated by a Fresnel biprism placed coaxially in the path of a laser pulse to fabricate periodic micro-channels on aluminum surfaces. The channels were fabricated over an area of approximately 8 mm × 6 mm and with a periodicity of 9 and 21 μm, by using custom-built two-faceted biprisms with side angles of 4° and 1.5°, respectively. A beam propagation simulation was carried out to predict the intensity distribution and contrast of the intensity pattern of laser pulse at the workpiece surface. The entire process takes 1-8 laser pulses, thereby demonstrating ultra-fast speed and scalability. Also, the efficiency, precision and resolution of the process are higher than that of conventional mask-based and interference-based micro-machining.

  12. Micromachining of Soft Polymer Material applying Cryogenic Cooling

    NASA Astrophysics Data System (ADS)

    Kakinuma, Yasuhiro; Yasuda, Nobuhito; Aoyama, Tojiro

    Polydimethylsiloxane (PDMS) is one of the important materials for microfluidic chips. The pattern of micro channels on the PDMS plate is usually fabricated through the photolithography and micro molding process. However, the photolithographic method requires multi chemical and mechanical processes and resultant long process time. The micro milling process is a feasible method for rapid fabrication of various patterns of micro channels. However, micromachining has not yet been applied to soft polymer materials. It is difficult to machine elastic materials such as PDMS because of their low toughness. In order to machine a micro grooves on soft polymer materials, the cutting process applying cryogenic cooling is proposed because the elastic properties of soft polymer materials remarkably change from rubbery state to glassy state below the glass transition temperature. In this study, the freezing milling method using liquid nitrogen is applied to the micro grooving of PDMS. The result of a cutting test shows that micro grooves can be shaped easily and machined accurately in PDMS by the proposed method.

  13. Micromachined silicon cantilever beam accelerometer incorporating an integrated optical waveguide

    NASA Technical Reports Server (NTRS)

    Burcham, Kevin E.; De Brabander, Gregory N.; Boyd, Joseph T.

    1993-01-01

    A micromachined cantilever beam accelerometer is described in which beam deflection is determined optically. A diving board structure is anisotropically etched into a silicon wafer. This diving board structure is patterned from the wafer backside so as to leave a small gap between the tip of the diving board and the opposite fixed edge on the front side of the wafer. In order to sense a realistic range of accelerations, a foot mass incorporated onto the end of the beam is found to provide design flexibility. A silicon nitride optical waveguide is then deposited by low pressure chemical vapor deposition (LPCVD) onto the sample. Beam deflection is measured by the decrease of light coupled across the gap between the waveguide sections. In order to investigate sensor response and simulate deflection of the beam, we utilized a separate beam and waveguide section which could be displaced from one another in a precisely controlled manner. Measurements were performed on samples with gaps of 4.0, 6.0, and 8.0 micron and the variation of the fraction of light coupled across the gap as a function of displacement and gap spacing was found to agree with overlap integral calculations.

  14. High-performance surface-micromachined inchworm actuator.

    SciTech Connect

    Walraven, Jeremy Allen; Redmond, James Michael; Luck, David L.; Ashurst, William Robert; de Boer, Maarten Pieter; Maboudian, Roya; Corwin, Alex David

    2003-07-01

    This work demonstrates a polycrystalline silicon surface-micromachined inchworm actuator that exhibits high-performance characteristics such as large force ({+-}0.5 millinewtons), large velocity range (0 to {+-}4.4 mm/sec), large displacement range ({+-}100 microns), small step size ({+-}10, {+-}40 or {+-}100 nanometers), low power consumption (nanojoules per cycle), continuous bidirectional operation and relatively small area (600 x 200{micro}m{sup 2}). An in situ load spring calibrated on a logarithmic scale from micronewtons to millinewtons, optical microscopy and Michelson interferometry are used to characterize its performance. The actuator consists of a force-amplifying plate that spans two voltage-controlled clamps, and walking is achieved by appropriately sequencing signals to these three components. In the clamps, normal force is borne by equipotential rubbing counterfaces, enabling friction to be measured against load. Using different monolayer coatings, we show that the static coefficient of friction can be changed from 0.14 to 1.04, and that it is load-independent over a broad range. We further find that the static coefficient of friction does not accurately predict the force generated by the actuator and attribute this to nanometer-scale presliding tangential deflections.

  15. Thin film metal surface micromachining: a new enabling foundry technology

    NASA Astrophysics Data System (ADS)

    van Heeren, Henne; Andringa, Toon; Attenborough, K.; Eisenberg, Martin; Meeuws, P.

    2003-01-01

    A new generation of products has been developed at research institutes needing a combination of thin film metal processing and surface micromachining. Especially RF MEMS switches and related products are now entering the market. These products are not only complex in architecture, they also feature relative thick metal layers. The thicknesses of the metal layers give rise to problems in the field of step coverage, dimension control and limited resistance to etching agents. Reliability and yield in production is therefore a major concern. To make robust, compact and reliable structures, combinations of electroplating and Chemical Mechanical Polishing are used. The combinations are not only new in this area; they are rather different from the standards in the semiconductor industry, where the technology was developed. The process modules are used in RF MEMS to create the thick signal lines, as well as the delicate switch and varactor structures. The basic processes, tried and tested in the production of magnetic heads, had to be modified to meet the special demands of RF MEMS. Also new processes had to be introduced to create free hanging membranes. Due to the fragility of the structures, a special technology is being developed in the backend processing: wafer scale packaging. This article gives an overview of the processes, the challenges met and the results of the work on RF MEMS at the OnStream MST foundry.

  16. A micromachined surface acoustic wave sensor for detecting inert gases

    SciTech Connect

    Ahuja, S.; Hersam, M.; Ross, C.; Chien, H.T.; Raptis, A.C.

    1996-12-31

    Surface acoustic wave (SAW) sensors must be specifically designed for each application because many variables directly affect the acoustic wave velocity. In the present work, the authors have designed, fabricated, and tested an SAW sensor for detection of metastable states of He. The sensor consists of two sets of micromachined interdigitated transducers (IDTs) and delay lines fabricated by photolithography on a single Y-cut LiNbO{sub 3} substrate oriented for Z-propagation of the SAWs. One set is used as a reference and the other set employs a delay line coated with a titanium-based thin film sensitive to electrical conductivity changes when exposed to metastable states of He. The reference sensor is used to obtain a true frequency translation in relation to a voltage controlled oscillator. An operating frequency of 109 MHz has been used, and the IDT finger width is 8 {micro}m. Variation in electrical conductivity of the thin film at the delay line due to exposure to He is detected as a frequency shift in the assembly, which is then used as a measure of the amount of metastable He exposed to the sensing film on the SAW delay line. A variation in the He pressure versus frequency shifts indicates the extent of the metastable He interaction.

  17. Integrated Optical Interferometers with Micromachined Diaphragms for Pressure Sensing

    NASA Technical Reports Server (NTRS)

    DeBrabander, Gregory N.; Boyd, Joseph T.

    1996-01-01

    Optical pressure sensors have been fabricated which use an integrated optical channel waveguide that is part of an interferometer to measure the pressure-induced strain in a micromachined silicon diaphragm. A silicon substrate is etched from the back of the wafer leaving a rectangular diaphragm. On the opposite side of the wafer, ring resonator and Mach-Zehnder interferometers are formed with optical channel waveguides made from a low pressure chemical vapor deposited film of silicon oxynitride. The interferometer's phase is altered by pressure-induced stress in a channel segment positioned over the long edge of the diaphragm. The phase change in the ring resonator is monitored using a link-insensitive swept frequency laser diode, while in the Mach-Zehnder it is determined using a broad band super luminescent diode with subsequent wavelength separation. The ring resonator was found to be highly temperature sensitive, while the Mach-Zehnder, which had a smaller optical path length difference, was proportionally less so. The quasi-TM mode was more sensitive to pressure, in accord with calculations. Waveguide and sensor theory, sensitivity calculations, a fabrication sequence, and experimental results are presented.

  18. Multiplexed operation of a micromachined ultrasonic droplet ejector array

    SciTech Connect

    Forbes, Thomas P.; Degertekin, F. Levent; Fedorov, Andrei G.

    2007-10-15

    A dual-sample ultrasonic droplet ejector array is developed for use as a soft-ionization ion source for multiplexed mass spectrometry (MS). Such a multiplexed ion source aims to reduce MS analysis time for multiple analyte streams, as well as allow for the synchronized ejection of the sample(s) and an internal standard for quantitative results and mass calibration. Multiplexing is achieved at the device level by division of the fluid reservoir and separating the active electrodes of the piezoelectric transducer for isolated application of ultrasonic wave energy to each domain. The transducer is mechanically shaped to further reduce the acoustical crosstalk between the domains. Device design is performed using finite-element analysis simulations and supported by experimental characterization. Isolated ejection of {approx}5 {mu}m diameter water droplets from individual domains in the micromachined droplet ejector array at around 1 MHz frequency is demonstrated by experiments. The proof-of-concept demonstration using a dual-sample device also shows potential for multiplexing with larger numbers of analytes.

  19. Multiplexed operation of a micromachined ultrasonic droplet ejector array.

    PubMed

    Forbes, Thomas P; Degertekin, F Levent; Fedorov, Andrei G

    2007-10-01

    A dual-sample ultrasonic droplet ejector array is developed for use as a soft-ionization ion source for multiplexed mass spectrometry (MS). Such a multiplexed ion source aims to reduce MS analysis time for multiple analyte streams, as well as allow for the synchronized ejection of the sample(s) and an internal standard for quantitative results and mass calibration. Multiplexing is achieved at the device level by division of the fluid reservoir and separating the active electrodes of the piezoelectric transducer for isolated application of ultrasonic wave energy to each domain. The transducer is mechanically shaped to further reduce the acoustical crosstalk between the domains. Device design is performed using finite-element analysis simulations and supported by experimental characterization. Isolated ejection of approximately 5 microm diameter water droplets from individual domains in the micromachined droplet ejector array at around 1 MHz frequency is demonstrated by experiments. The proof-of-concept demonstration using a dual-sample device also shows potential for multiplexing with larger numbers of analytes. PMID:17979436

  20. Adaptable acylindrical microlenses fabricated by femtosecond laser micromachining

    NASA Astrophysics Data System (ADS)

    Paiè, Petra; Bragheri, Francesca; Claude, Theo; Osellame, Roberto

    2015-03-01

    Microfluidic lenses are a powerful tool for many lab on a chip applications ranging from sensing to detection and also to imaging purpose, with the great advantage to increase the degree of integration and compactness of these micro devices. In this work we present the realization of such a compact microfluidic lens with reconfigurable optical properties. The technique used to realize the device we present is femtosecond laser micromachining followed by chemical etching, which allows to easily fabricate 3D microfluidic devices with an arbitrary shape. Thanks to that it has been possible to easily fabricate different lens made up by cylindrical microchannel in fused silica glasses filled with liquids with a proper refractive index. The optical properties of these devices are tested and shown to be in a good agreement with the theoretical model previously implemented. Furthermore we have also optimized the design of these microlenses in order to reduce the effects of spherical aberrations in the focal region, thus allowing us to obtain a set of different acylindrical microfluidic lenses, whose validation is also reported. In this work the lens adaptability can be achieved by replacing the liquid inside the microchannel, so that we can easily tune the feature of the focused beam. Thus increasing the possible range of applications of these micro optical elements, as an example we report on the validation of the device as a fast integrated optofluidic shutter.

  1. Design and fabrication of nanofluidic devices by surface micromachining

    NASA Astrophysics Data System (ADS)

    Han, Anpan; de Rooij, Nicolaas F.; Staufer, Urs

    2006-05-01

    Using surface micromachining technology, we fabricated nanofluidic devices with channels down to 10 nm deep, 200 nm wide and up to 8 cm long. We demonstrated that different materials, such as silicon nitride, polysilicon and silicon dioxide, combined with variations of the fabrication procedure, could be used to make channels both on silicon and glass substrates. Critical channel design parameters were also examined. With the channels as the basis, we integrated equivalent elements which are found on micro total analysis (μTAS) chips for electrokinetic separations. On-chip platinum electrodes enabled electrokinetic liquid actuation. Micro-moulded polydimethylsiloxane (PDMS) structures bonded to the devices served as liquid reservoirs for buffers and sample. Ionic conductance measurements showed Ohmic behaviour at ion concentrations above 10 mM, and surface charge governed ion transport below 5 mM. Low device to device conductance variation (1%) indicated excellent channel uniformity on the wafer level. As proof of concept, we demonstrated electrokinetic injections using an injection cross with volume below 50 attolitres (10-18 l).

  2. Thermoelectric Device Fabrication Using Thermal Spray and Laser Micromachining

    NASA Astrophysics Data System (ADS)

    Tewolde, Mahder; Fu, Gaosheng; Hwang, David J.; Zuo, Lei; Sampath, Sanjay; Longtin, Jon P.

    2016-02-01

    Thermoelectric generators (TEGs) are solid-state devices that convert heat directly into electricity. They are used in many engineering applications such as vehicle and industrial waste-heat recovery systems to provide electrical power, improve operating efficiency and reduce costs. State-of-art TEG manufacturing is based on prefabricated materials and a labor-intensive process involving soldering, epoxy bonding, and mechanical clamping for assembly. This reduces their durability and raises costs. Additive manufacturing technologies, such as thermal spray, present opportunities to overcome these challenges. In this work, TEGs have been fabricated for the first time using thermal spray technology and laser micromachining. The TEGs are fabricated directly onto engineering component surfaces. First, current fabrication techniques of TEGs are presented. Next, the steps required to fabricate a thermal spray-based TEG module, including the formation of the metallic interconnect layers and the thermoelectric legs are presented. A technique for bridging the air gap between two adjacent thermoelectric elements for the top layer using a sacrificial filler material is also demonstrated. A flat 50.8 mm × 50.8 mm TEG module is fabricated using this method and its performance is experimentally characterized and found to be in agreement with expected values of open-circuit voltage based on the materials used.

  3. Encapsulation of Capacitive Micromachined Ultrasonic Transducers Using Viscoelastic Polymer.

    PubMed

    Lin, Der-Song; Zhuang, Xuefeng; Wong, Serena H; Kupnik, Mario; Khuri-Yakub, Butrus Thomas

    2010-12-01

    The packaging of a medical imaging or therapeutic ultrasound transducer should provide protective insulation while maintaining high performance. For a capacitive micromachined ultrasonic transducer (CMUT), an ideal encapsulation coating would therefore require a limited and predictable change on the static operation point and the dynamic performance, while insulating the high dc and dc actuation voltages from the environment. To fulfill these requirements, viscoelastic materials, such as polydimethylsiloxane (PDMS), were investigated for an encapsulation material. In addition, PDMS, with a glass-transition temperature below room temperature, provides a low Young's modulus that preserves the static behavior; at higher frequencies for ultrasonic operation, this material becomes stiffer and acoustically matches to water. In this paper, we demonstrate the modeling and implementation of the viscoelastic polymer as the encapsulation material. We introduce a finite element model (FEM) that addresses viscoelasticity. This enables us to correctly calculate both the static operation point and the dynamic behavior of the CMUT. CMUTs designed for medical imaging and therapeutic ultrasound were fabricated and encapsulated. Static and dynamic measurements were used to verify the FEM and show excellent agreement. This paper will help in the design process for optimizing the static and the dynamic behavior of viscoelastic-polymer-coated CMUTs. PMID:21170294

  4. Experimental Performance of a Micromachined Heat Flux Sensor

    NASA Technical Reports Server (NTRS)

    Stefanescu, S.; DeAnna, R. G.; Mehregany, M.

    1998-01-01

    Steady-state and frequency response calibration of a microfabricated heat-flux sensor have been completed. This sensor is batch fabricated using standard, micromachining techniques, allowing both miniaturization and the ability to create arrays of sensors and their corresponding interconnects. Both high-frequency and spatial response is desired, so the sensors are both thin and of small cross-sectional area. Thin-film, temperature-sensitive resistors are used as the active gauge elements. Two sensor configurations are investigated: (1) a Wheatstone-bridge using four resistors; and (2) a simple, two-resistor design. In each design, one resistor (or pair) is covered by a thin layer (5000 A) thermal barrier; the other resistor (or pair) is covered by a thick (5 microns) thermal barrier. The active area of a single resistor is 360 microns by 360 microns; the total gauge area is 1.5 mm square. The resistors are made of 2000 A-thick metal; and the entire gauge is fabricated on a 25 microns-thick flexible, polyimide substrate. Heat flux through the surface changes the temperature of the resistors and produces a corresponding change in resistance. Sensors were calibrated using two radiation heat sources: (1) a furnace for steady-state, and (2) a light and chopper for frequency response.

  5. Thermal dependence of electrical characteristics of micromachined silica microchannel plates

    NASA Astrophysics Data System (ADS)

    Tremsin, Anton S.; Vallerga, John V.; Siegmund, Oswald H. W.; Beetz, Charles P.; Boerstler, Robert W.

    2004-04-01

    Micromachined silica microchannel plates (MCPs) under development have a number of advantages over standard glass MCPs and open completely new possibilities in detector technologies. In this article we present the results of our studies on the thermal properties of silica microchannel plates (sMCPs). Similar to standard glass microchanel plates the resistance of silica MCPs was measured to change exponentially with temperature with a negative thermal coefficient of -0.036 per °C, somewhat larger than that of standard glass MCPs. The resistance also decreases linearly with the applied voltage, with the voltage coefficient of -3.1×10-4 V-1. With the knowledge of these two coefficients, our thermal model allows the calculation of the maximum voltage, which can be applied to a given MCP without inducing a thermal runaway. A typical 25 mm diam, 240 μm thick sMCP with 6 μm pores has to have the resistance larger than ˜30 MΩ to operate safely at voltages up to 800 V. With this model we can also calculate the time required for a given silica MCP to reach the point of thermal equilibrium after a voltage increase. We hope that the ongoing efforts on a proper modification of the sMCP semiconducting layer will lead to the production of new MCPs with a small negative or even a positive thermal coefficient, reducing the possibility of thermal runaways of low-resistance MCPs required for high count rate applications.

  6. Micro-machined heat pipes in silicon MCM substrates

    SciTech Connect

    Benson, D.A.; Mitchell, R.T.; Tuck, M.R.

    1997-01-01

    Multichip modules (MCMs) containing power components need a substrate with excellent heat spreading capability to both avoid hot spots and to move dissipation heat toward the system heat sinks. Polycrystalline diamond is an excellent MCM heat spreading substrate but remains several orders of magnitude too expensive and somewhat more difficult to process than conventional mother-board materials. Today`s power MCMs concentrate on moderately priced silicon wafers and aluminum nitride ceramic with their improved thermal conductivity and good thermal expansion match to power semiconductor components in comparison to traditional alumina and printed wiring board materials. However, even silicon and AlN substrates are thermally challenged by designers needs. The authors report on the integral fabrication of micro-heat pipes embedded in silicon MCM substrates (5 x 5 cm) by the use of micromachined capillary wick structures and hermetic micro-cavities. This passive microstructure results in more than a 5 times improvement in heat spreading capability of the silicon MCM substrate over a large range of power densities and operating temperatures. Thus diamond-like cooling is possible at silicon prices.

  7. AFM investigation of Martian soil simulants on micromachined Si substrates.

    PubMed

    Vijendran, S; Sykulska, H; Pike, W T

    2007-09-01

    The micro and nanostructures of Martian soil simulants with particles in the micrometre-size range have been studied using a combination of optical and atomic force microscopy (AFM) in preparation for the 2007 NASA Phoenix Mars Lander mission. The operation of an atomic force microscope on samples of micrometre-sized soil particles is a poorly investigated area where the unwanted interaction between the scanning tip and loose particles results in poor image quality and tip contamination by the sample. In order to mitigate these effects, etched silicon substrates with a variety of features have been used to facilitate the sorting and gripping of particles. From these experiments, a number of patterns were identified that were particularly good at isolating and immobilizing particles for AFM imaging. This data was used to guide the design of micromachined substrates for the Phoenix AFM. Both individual particles as well as aggregates were successfully imaged, and information on sizes, shapes and surface morphologies were obtained. This study highlights both the strengths and weaknesses of AFM for the potential in situ investigation of Martian soil and dust. Also presented are more general findings of the limiting operational constraints that exist when attempting the AFM of high aspect ratio particles with current technology. The performance of the final designs of the substrates incorporated on Phoenix will be described in a later paper. PMID:17760618

  8. Finite element analysis of underwater capacitor micromachined ultrasonic transducers.

    PubMed

    Roh, Yongrae; Khuri-Yakub, Butrus T

    2002-03-01

    A simple electro-mechanical equivalent circuit model is used to predict the behavior of capacitive micromachined ultrasonic transducers (cMUT). Most often, cMUTs are made in silicon and glass plates that are in the 0.5 mm to 1 mm range in thickness. The equivalent circuit model of the cMUT lacks important features such as coupling to the substrate and the ability to predict cross-talk between elements of an array of transducers. To overcome these deficiencies, a flnite element model of the cMUT is constructed using the commercial code ANSYS. Calculation results of the complex load impedance seen by single capacitor cells are presented, then followed by a calculation of the plane wave real load impedance seen by a parallel combination of many cells that are used to make a transducer. Cross-talk between 1-D array elements is found to be due to two main sources: coupling through a Stoneley wave propagating at the transducer-water interface and coupling through Lamb waves propagating in the substrate. To reduce the cross-talk level, the effect of structural variations of the substrate are investigated, which includes a change of its thickness and etched trenches or polymer walls between array elements. PMID:12322877

  9. A Novel Silicon Micromachined Integrated MCM Thermal Management System

    NASA Technical Reports Server (NTRS)

    Kazmierczak, M. J.; Henderson, H. T.; Gerner, F. M.

    1999-01-01

    This research concerned the development of a novel porous wick, fabricated totally out of silicon, using state-of-the-art MEMS technology. A comprehensive summary of results, as well as additional fabrication details, can be found in the following three documents located in the attached Appendices: A) Selected pages and excerpts from Year 2 progress report of the principal NASA Grant awarded from NASA Lewis Research Center, Grant Number NAG3-1706 entitled "A Novel Silicon Nficromachined Integrated MCM Thermal Management System" submitted to NASA LRC on 4/4/98. B) Selected viewgraphs from the joint NASA, TEES, and UC meeting held at the University of Cincinnati on April 24, 1998. C) Pre-print of the paper entitled "Coherent Macro Porous Silicon as a Wick Structure in an Integrated Nficrofluidic Two-Phase Cooling System" to be presented September 20-25, 1998 at the SPIE conference held in Santa Clara, Ca. To summarize,. nearly all of the proposed work was successfully accomplished (albeit a 3-month time extension was required), proving that micromachining can indeed be used to fabricate porous silicon wick structures with precise hole sizes and patterning control, thus permitting a substantial improvement in future wick designs. In addition, the appropriate range of thermal conductivities of the porous samples were theoretically predicted (see Appendix A). Although not part of the scope of work, the permeability of the test samples were measured (see results sections of Appendices B and C).

  10. Towards a sub 15-dBA optical micromachined microphone

    PubMed Central

    Kim, Donghwan; Hall, Neal A.

    2014-01-01

    Micromachined microphones with grating-based optical-interferometric readout have been demonstrated previously. These microphones are similar in construction to bottom-inlet capacitive microelectromechanical-system (MEMS) microphones, with the exception that optoelectronic emitters and detectors are placed inside the microphone's front or back cavity. A potential advantage of optical microphones in designing for low noise level is the use of highly-perforated microphone backplates to enable low-damping and low thermal-mechanical noise levels. This work presents an experimental study of a microphone diaphragm and backplate designed for optical readout and low thermal-mechanical noise. The backplate is 1 mm × 1 mm and is fabricated in a 2-μm-thick epitaxial silicon layer of a silicon-on-insulator wafer and contains a diffraction grating with 4-μm pitch etched at the center. The presented system has a measured thermal-mechanical noise level equal to 22.6 dBA. Through measurement of the electrostatic frequency response and measured noise spectra, a device model for the microphone system is verified. The model is in-turn used to identify design paths towards MEMS microphones with sub 15-dBA noise floors. PMID:24815250

  11. Macrodesign for microdevices: Polysilicon surface-micromachining technology, applications and issues

    SciTech Connect

    Sniegowski, J.J.

    1997-05-01

    The intent of this tutorial is to overview the technology of multi-level polysilicon surface micromachining, to present examples of devices which fully utilize this level of complexity, and to discuss what they believe to be significant issues which are not fully resolved. Following this intent, the tutorial consists of four sections. The first is an introduction and description of multi-level polysilicon surface micromachining and its potential benefits. Specifically, the inclusion of a third deposited layer of mechanical polysilicon greatly extends the degree of complexity available for micromechanism design. The second section introduces wafer planarization by CMP as a process tool for surface micromachining. The third section presents examples of actuated geared micromechanisms which require the multi-level fabrication process. Demonstration of actuation mechanisms coupled to external devices are illustrated. Finally, polysilicon surface micromachining fabrication technology has reached a level where many device designs, for the most part, can be embodied in the technology to produce a mechanical construct which provides the desired function. When designed properly, the fabricated mechanical element, if free to operate, will produce the desired function. However, one set of issues which can hinder or prevent operation are related to the post-fabricated device surfaces. These surface issues; namely, stiction, friction, and wear, are emphasized in the final section as a major hindrance to realizing the full potential of surface micromachined devices.

  12. Effect of fluorocarbon self-assembled monolayer films on sidewall adhesion and friction of surface micromachines with impacting and sliding contact interfaces

    SciTech Connect

    Xiang, H.; Komvopoulos, K.

    2013-06-14

    A self-assembled monolayer film consisting of fluoro-octyltrichlorosilane (FOTS) was vapor-phase deposited on Si(100) substrates and polycrystalline silicon (polysilicon) surface micromachines. The hydrophobic behavior and structural composition of the FOTS film deposited on Si(100) were investigated by goniometry and X-ray photoelectron spectroscopy, respectively. The effects of contact pressure, relative humidity, temperature, and impact/sliding cycles on the adhesive and friction behavior of uncoated and FOTS-coated polysilicon micromachines (referred to as the Si and FOTS/Si micromachines, respectively) were investigated under controlled loading and environmental conditions. FOTS/Si micromachines demonstrated much lower and stable adhesion than Si micromachines due to the highly hydrophobic and conformal FOTS film. Contrary to Si micromachines, sidewall adhesion of FOTS/Si micromachines demonstrated a weak dependence on relative humidity, temperature, and impact cycles. In addition, FOTS/Si micromachines showed low and stable adhesion and low static friction for significantly more sliding cycles than Si micromachines. The adhesive and static friction characteristics of Si and FOTS/Si micromachines are interpreted in the context of physicochemical surface changes, resulting in the increase of the real area of contact and a hydrophobic-to-hydrophilic transition of the surface chemical characteristics caused by nanoscale surface smoothening and the removal of the organic residue (Si micromachines) or the FOTS film (FOTS/Si micromachines) during repetitive impact and oscillatory sliding of the sidewall surfaces.

  13. The Mars Environmental Compatibility Assessment (MECA) Abrasion Tool

    NASA Technical Reports Server (NTRS)

    Kuhlman, K. R.; Anderson, M. S.; Hinde, B. D.; Hecht, M. H.; Pike, W. T.; Marshall, J. R.; Meloy, T. P.

    1999-01-01

    The Mars Environmental Compatibility Assessment (MECA) experiment, an instrument suite to be flown on Mars Surveyor 2001, will include a tool for doing simple mineralogical scratch and streak tests on particles from the Martian regolith. The Abrasion Tool will be applied to particles that adhere themselves to highly polished substrates of various hardnesses. Granular soil components will be subjected to a compressive force of about 3 N using a leaf spring. The spring will be applied with a paraffin actuator capable of a 0.76 mm throw to achieve a maximum displacement of about 7.5 mm at the tip of the tool. The pressure per grain will be dependent on the grain size, the number of grains that adhere to the substrate and the number of grains in compression. The pressure per particle is expected to be on the order of 100 MPa - 1 GPa. The MECA sample wheel containing the substrates will be rotated after the particles are placed in compression to produce scratches or pits. A primary goal of the Abrasion Tool is to identify quartz (Mohs' hardness = 7) using substrates of varying hardnesses. Quartz is considered hazardous to future human explorers of Mars because it can cause silicosis of the lungs if it is of respirable size. It is also hazardous to machinery, structures, and space suits because of its ability to abrade and scratch surfaces. Since large quantities of minerals harder than quartz are not expected, any scratches produced on polished quartz substrates might be reasonably attributed to quartz particles, although there may be minerals such as impact metamorphic diamond in the soils. Careful calibration of the tool will be necessary to ensure that grains are not overloaded; for example, a steel ball pressed into glass will produce a Hertzian fracture, even though it is softer than glass. Other minerals, such as magnetite (Mohs' hardness = 6.5) have been shown to scratch glass ceramics such as Zerodur (Mohs' hardness = 6.5). Thus, minerals can be differentiated

  14. The Mars Environmental Compatibility Assessment MECA Abrasion Tool

    NASA Astrophysics Data System (ADS)

    Kuhlman, K. R.; Anderson, M. S.; Hinde, B. D.; Hecht, M. H.; Pike, W. T.; Marshall, J.; Meloy, T. P.; Cobbly, T.

    1999-09-01

    The Mars Environmental Compatibility Assessment (MECA) experiment, an instrument suite to be flown on Mars Surveyor 2001, will include a tool for doing simple mineralogical scratch and streak tests on particles from the Martian regolith. The Abrasion Tool will be applied to particles that adhere to highly polished substrates of various hardnesses. Granular soil components will be subjected to a compressive force of about 3 N using a leaf spring. The spring will be applied with a paraffin actuator capable of a 0.76 mm throw to achieve a maximum displacement of about 7.5 mm at the tip of the tool. The pressure per grain will be dependent on the grain size, the number of grains that adhere to the substrate and the number of grains in compression. The pressure per particle is expected to be on the order of 100 MPa - 1 GPa. The MECA sample wheel containing the substrates will be rotated after the particles are placed in compression to produce scratches or pits. A primary goal of the Abrasion Tool is to identify quartz (Mohs' hardness = 7) using substrates of varying hardnesses. Quartz is considered hazardous to future human explorers of Mars because it can cause silicosis of the lungs if it is of respirable size. It is also hazardous to machinery, structures, and space suits because of its ability to abrade and scratch surfaces. Since large quantities of minerals harder than quartz are not expected, any scratches produced on polished quartz substrates might be reasonably attributed to quartz particles, although there may be minerals such as impact metamorphic diamond in the soils. Careful calibration of the tool will be necessary to ensure that grains are not overloaded; for example, a steel ball pressed into glass will produce a Hertzian fracture, even though it is softer than glass. Other minerals, such as magnetite (Mohs'hardness = 6.5) have been shown to scratch glass ceramics such as Zerodur (Mohs' hardness = 6.5). Thus, minerals can be differentiated: note that

  15. The Mars Environmental Compatibility Assessment MECA Abrasion Tool

    NASA Technical Reports Server (NTRS)

    Kuhlman, K. R.; Anderson, M. S.; Hinde, B. D.; Hecht, M. H.; Pike, W. T.; Marshall, J.; Meloy, T. P.; Cobbly, T.

    1999-01-01

    The Mars Environmental Compatibility Assessment (MECA) experiment, an instrument suite to be flown on Mars Surveyor 2001, will include a tool for doing simple mineralogical scratch and streak tests on particles from the Martian regolith. The Abrasion Tool will be applied to particles that adhere to highly polished substrates of various hardnesses. Granular soil components will be subjected to a compressive force of about 3 N using a leaf spring. The spring will be applied with a paraffin actuator capable of a 0.76 mm throw to achieve a maximum displacement of about 7.5 mm at the tip of the tool. The pressure per grain will be dependent on the grain size, the number of grains that adhere to the substrate and the number of grains in compression. The pressure per particle is expected to be on the order of 100 MPa - 1 GPa. The MECA sample wheel containing the substrates will be rotated after the particles are placed in compression to produce scratches or pits. A primary goal of the Abrasion Tool is to identify quartz (Mohs' hardness = 7) using substrates of varying hardnesses. Quartz is considered hazardous to future human explorers of Mars because it can cause silicosis of the lungs if it is of respirable size. It is also hazardous to machinery, structures, and space suits because of its ability to abrade and scratch surfaces. Since large quantities of minerals harder than quartz are not expected, any scratches produced on polished quartz substrates might be reasonably attributed to quartz particles, although there may be minerals such as impact metamorphic diamond in the soils. Careful calibration of the tool will be necessary to ensure that grains are not overloaded; for example, a steel ball pressed into glass will produce a Hertzian fracture, even though it is softer than glass. Other minerals, such as magnetite (Mohs'hardness = 6.5) have been shown to scratch glass ceramics such as Zerodur (Mohs' hardness = 6.5). Thus, minerals can be differentiated: note that

  16. Fluvial erosion of physically modeled abrasion-dominated slot canyons

    NASA Astrophysics Data System (ADS)

    Carter, Carissa L.; Anderson, Robert S.

    2006-11-01

    Abrasion-dominated fluvial erosion generates slot canyons in massive bedrock with intricately undulating walls. Flows in slot canyons are unusual in that the walls comprise a significant portion of the wetted perimeter of the flow during geomorphically effective floods. In Wire Pass, Utah, the upper Paria River incises through massive, crossbedded Navajo Sandstone. Incision in Wire Pass and related slots occurs only during flash floods; paleoflood debris indicates that the width/depth ratios of these flows are at times as low as 1:1. Submeter resolution field mapping of a 20-m length of Wire Pass shows that the wall morphology is a complicated combination of in-phase (meander-like) and out-of-phase (pinch and swell) undulations. In order to investigate evolution of slot canyons and the influence of their wall shapes on flow dynamics, we recorded the evolution of four distinct canyon wall morphologies in a 2.4 m flume box at the St. Anthony Falls Laboratory. In a substrate consisting of ˜ 3:2 mixtures of F110 sand and Plaster of Paris, we molded canyons with in-phase and out-of-phase undulations, and wide (6.5 cm) and narrow (4 cm) straight initial wall profiles. Discharges ranged from 1.4 L/s to 2.9 L/s, and wall and bed morphology were measured at 5 h intervals at 0.5 cm resolution. Results show efficient back-eddy erosion in the undulating canyon walls and related erosional bedforms in all channels created by vortices in the flow. Maximum filaments of velocity are depressed and asymmetric, and the implied shear stress distribution varied in space and time on the channel beds. Flow width/depth ratios strongly influence the flow structure and distribution of shear stress in a slot and appear to be a factor in dictating whether a bedrock channel widens its walls or incises its bed.

  17. Using frictional power to model LSST removal with conventional abrasives

    NASA Astrophysics Data System (ADS)

    Allen, Richard G.; Hubler, William H.

    2015-08-01

    The stressed lap on the Large Polishing Machine (LPM) at the University of Arizona Richard F. Caris Mirror Lab has recently been used to polish the M1 and M3 surfaces of the 8.4-m mirror for the Large Synoptic Survey Telescope (LSST). Loadcells in the three 4-bar links that connect this lap to the spindle of the machine allow the translational forces and torque on the lap to be measured once a second. These force readings and all other available machine parameters are recorded in history files that can be used to create a 2D removal map from one or more polishing runs. While the Preston equation has been used for many years to predict removal in a conventional polishing process, we have adopted a new equation that assumes that removal is proportional to the energy that is transferred from the lap to the substrate via friction. Specifically, the instantaneous removal rate at any point is defined to be the product of four parameters - an energy conversion factor which we call the Allen coefficient, the coefficient of friction, the lap pressure, and the speed of the lap. The Allen coefficient is the ratio of volumetric removal to frictional energy for a particular combination of pad material, abrasive, and substrate. Because our calculations take into account changes in the coefficient of friction between the lap and mirror, our 2D removal maps usually correlate well with optical data. Removal maps for future polishing strokes are created in simulations that track the position and speed of individual lap pads.

  18. A New Analytical Solution for Diaphragm Deflection and its Application to a Surface-Micromachined Pressure Sensor

    SciTech Connect

    Bitsie, F.; Eaton, W.P.; Plummer, D.W.; Smith, J.H.

    1999-03-09

    An analytical solution for large deflections of a clamped circular diaphragm with built-in stress is presented. The solution is directly applicable to micromachined pressure sensors. The solution is compared to finite element analysis results and experimental data from a surface-micromachined pressure sensor.

  19. Aeroacoustics of hot jets

    NASA Astrophysics Data System (ADS)

    Viswanathan, K.

    2004-10-01

    A systematic study has been undertaken to quantify the effect of jet temperature on the noise radiated by subsonic jets. Nozzles of different diameters were tested to uncover the effects of Reynolds number. All the tests were carried out at Boeing's Low Speed Aeroacoustic Facility, with simultaneous measurement of thrust and noise. It is concluded that the change in spectral shape at high jet temperatures, normally attributed to the contribution from dipoles, is due to Reynolds number effects and not dipoles. This effect has not been identified before. A critical value of the Reynolds number that would need to be maintained to avoid the effects associated with low Reynolds number has been estimated to be {˜}400 000. It is well-known that large-scale structures are the dominant generators of noise in the peak radiation direction for high-speed jets. Experimental evidence is presented that shows the spectral shape at angles close to the jet axis from unheated low subsonic jets to be the same as from heated supersonic jets. A possible mechanism for the observed trend is proposed. When a subsonic jet is heated with the Mach number held constant, there is a broadening of the angular sector in which peak radiation occurs. Furthermore, there is a broadening of the spectral peak. Similar trends have been observed at supersonic Mach numbers. The spectral shapes in the forward quadrant and in the near-normal angles from unheated and heated subsonic jets also conform to the universal shape obtained from supersonic jet data. Just as for unheated jets, the peak frequency at angles close to the jet axis is independent of jet velocity as long as the acoustic Mach number is less than unity. The extensive database generated in the current test programme is intended to provide test cases with high-quality data that could be used for the evaluation of theoretical/semi-theoretical jet noise prediction methodologies.

  20. Theory of laminar viscous jets

    NASA Astrophysics Data System (ADS)

    Martynenko, O. G.; Korovkin, V. N.; Sokovishin, Iu. A.

    Results of recent theoretical studies of laminar jet flows of a viscous incompressible fluid are reviewed. In particular, attention is given to plane, fan-shaped, axisymmetric, and swirling jet flows; jet flows behind bodies; and slipstream jet flows. The discussion also covers dissipation of mechanical energy in jet flows, jet flows with a zero excess momentum, and asymptotic series expansions in the theory of jet flows.