Science.gov

Sample records for acero inoxidable 304l

  1. Vapor deposition of copper on stainless steel 304L

    SciTech Connect

    Vasofsky, R.W.

    1993-08-17

    Y-12 Plant is seeking to minimize the generation of hazardous wastes in its operations. The standard procedure for electroplating a thin layer of copper on type 304L stainless steel requires several aqueous pretreatment steps which generate Resource Conservation and Recovery Act (RCRA) hazardous wastes. We have evaluated a more environmentally acceptable procedure. Copper was vacuum deposited onto 304L coupons under differing deposition conditions and properties of coatings produced, including microstructure and adhesive strength, were examined. Results indicated that a noncolumnar, fine grain copper coating with high adhesion can be produced using this environmentally more acceptable approach.

  2. Dynamic Strength of 304L stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  3. Microstructures of laser deposited 304L austenitic stainless steel

    SciTech Connect

    BROOKS,JOHN A.; HEADLEY,THOMAS J.; ROBINO,CHARLES V.

    2000-05-22

    Laser deposits fabricated from two different compositions of 304L stainless steel powder were characterized to determine the nature of the solidification and solid state transformations. One of the goals of this work was to determine to what extent novel microstructure consisting of single-phase austenite could be achieved with the thermal conditions of the LENS [Laser Engineered Net Shape] process. Although ferrite-free deposits were not obtained, structures with very low ferrite content were achieved. It appeared that, with slight changes in alloy composition, this goal could be met via two different solidification and transformation mechanisms.

  4. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  5. Corrosion of 304L and 316 in gadolinium nitrate neutron poison solutions

    SciTech Connect

    Chandler, G.T.; Anderson, M.H.

    1991-12-31

    Pitting corrosion has occurred on AISI Type 304L stainless steel (304L) conductivity probes used to monitor liquid levels of gadolinium nitrate neutron poison solutions (GPS). An electrochemical and immersion test program has led to a better understanding of the cause of corrosion of 304L probes. Results indicate that the alternating voltage applied to the probes to monitor contact with solution is the primary factor in the corrosion of the probes. A chloride-containing dye and low pH also contribute to the corrosion process, but appear to play a secondary role. AISI Type 316 stainless steel (316) was found to behave similarly to 304L in GPS, while nickel-based alloys such as Hastelloy G30, Hastelloy C22, and Inconel 625 were found to be more susceptible to corrosion as compared to 304L.

  6. Corrosion of 304L and 316 in gadolinium nitrate neutron poison solutions

    SciTech Connect

    Chandler, G.T.; Anderson, M.H.

    1991-01-01

    Pitting corrosion has occurred on AISI Type 304L stainless steel (304L) conductivity probes used to monitor liquid levels of gadolinium nitrate neutron poison solutions (GPS). An electrochemical and immersion test program has led to a better understanding of the cause of corrosion of 304L probes. Results indicate that the alternating voltage applied to the probes to monitor contact with solution is the primary factor in the corrosion of the probes. A chloride-containing dye and low pH also contribute to the corrosion process, but appear to play a secondary role. AISI Type 316 stainless steel (316) was found to behave similarly to 304L in GPS, while nickel-based alloys such as Hastelloy G30, Hastelloy C22, and Inconel 625 were found to be more susceptible to corrosion as compared to 304L.

  7. Ferromagnetic properties of cold rolled AISI 304L steel

    NASA Astrophysics Data System (ADS)

    Tavares, S. S. M.; da Silva, M. R.; Neto, J. M.; Miraglia, S.; Fruchart, D.

    2002-04-01

    The ferromagnetic properties (coercive force, residual and saturation magnetisation) of a cold rolled AISI 304L stainless steel were measured as function of the applied deformation, using a vibrating sample magnetometer. The martensite volume fraction produced by deformation was calculated through the magnetisation saturation ( σs) value. A maximum amount of martensite (81%) was obtained by applying a true deformation ɛ=2.41 and a heat treatment at 400°C after rolling. The residual induction ( Br) and the squareness (=ratio between residual ( Br) and saturation ( Bs) inductions) increased, while the coercive field ( Hc) decreased with the amount of deformation. The heat treatment at 400°C promotes as well the increase of both Br and Br/ Bs and the decrease of Hc. The magnetic properties obtained in the most severely deformed samples ( Hc=23.08-23.63 kJ/m 3, Br=1.01-1.20 T and Bs=1.12-1.28 T) are comparable to that of some hard and semi-hard alloys used as magnets. The stability of the ferromagnetic martensite ( α') was investigated by thermomagnetic analysis. The starting ( As) and final ( Af) temperatures of the martensite phase ( α') transformation into austenite during heating were determined to As=430-440°C and Af=610-616°C.

  8. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    PubMed

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments.

  9. Corrosion Resistance of 304L SS Spray Coated with Zirconia Nanoparticles

    NASA Astrophysics Data System (ADS)

    Maheswari, A. Uma; Sivakumar, M.; Indhumathi, N.; Mohan, Sreedevi R.

    2016-09-01

    Influence of substrate temperature on corrosion (in 3.5% NaCl) and wear resistance of nanostructured zirconia thin film coated 304L SS substrates are studied by electrochemical and nano-indentation methods. This analysis shows 304L SS substrate spray coated with nanostructured zirconia at substrate temperature closer to the boiling point of the spray solvent ethanol exhibited good corrosion and wear resistance behaviour. This is because of the compressive stress developed during film fabrication at lower substrate temperature (∼50 °C) and hence constrains the indentation plasticity, which leads to higher indentation load than the bare 304L SS.

  10. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  11. Surface working of 304L stainless steel: Impact on microstructure, electrochemical behavior and SCC resistance

    SciTech Connect

    Acharyya, S.G.; Khandelwal, A.; Kain, V.; Kumar, A.; Samajdar, I.

    2012-10-15

    The effect of surface working operations on the microstructure, electrochemical behavior and stress corrosion cracking resistance of 304L stainless steel (SS) was investigated in this study. The material was subjected to (a) solution annealing (b) machining and (c) grinding operations. Microstructural characterization was done using stereo microscopy and electron back scattered diffraction (EBSD) technique. The electrochemical nature of the surfaces in machined, ground and solution annealed condition were studied using potentiodynamic polarization and scanning electrochemical microscopy (SECM) in borate buffer solution. The stress corrosion cracking resistance of 304L SS in different conditions was studied by exposing the samples to boiling MgCl{sub 2} environment. Results revealed that the heavy plastic deformation and residual stresses present near the surface due to machining and grinding operations make 304L SS electrochemically more active and susceptible to stress corrosion cracking. Ground sample showed highest magnitude of current density in the passive potential range followed by machined and solution annealed 304L SS. Micro-electrochemical studies established that surface working promotes localized corrosion along the surface asperities which could lead to crack initiation. - Highlights: Black-Right-Pointing-Pointer Machining/grinding produce extensive grain fragmentation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding result in martensitic transformation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding drastically reduce the SCC resistance of 304L SS in chloride. Black-Right-Pointing-Pointer Machining/grinding make the surface of 304L SS electrochemically much more active. Black-Right-Pointing-Pointer SECM study reveal that preferential dissolution takes place along surface asperities.

  12. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  13. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    NASA Astrophysics Data System (ADS)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-09-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  14. Experiments for calibration and validation of plasticity and failure material modeling: 304L stainless steel.

    SciTech Connect

    Lee, Kenneth L.; Korellis, John S.; McFadden, Sam X.

    2006-01-01

    Experimental data for material plasticity and failure model calibration and validation were obtained from 304L stainless steel. Model calibration data were taken from smooth tension, notched tension, and compression tests. Model validation data were provided from experiments using thin-walled tube specimens subjected to path dependent combinations of internal pressure, extension, and torsion.

  15. Metallurgical analysis of a 304L stainless steel canister from the Spent Fuel Test - Climax

    SciTech Connect

    Weiss, H.; Van Konynenburg, R.A.; McCright, R.D.

    1985-04-23

    Results of a metallurgical examination of a type 304L stainless steel canister that had been used to store spent nuclear fuel in an underground granite formation for about three years are reported. No observable corrosion or cracking were found. The results are applied to waste packages in a potential high level nuclear waste repository in tuff. 10 refs., 9 figs., 2 tabs.

  16. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    NASA Astrophysics Data System (ADS)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-07-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  17. Comparison of SCC Behavior of 304L Stainless Steels With and Without Boron Addition in Acidic Chloride Environment

    NASA Astrophysics Data System (ADS)

    Sivai Bharasi, N.; Pujar, M. G.; Nirmal, S.; Mallika, C.; Kamachi Mudali, U.; Angelo, P. C.

    2016-07-01

    The stress corrosion cracking (SCC) behavior of 304L B4 grade borated stainless steel (SS) as well as 304L SS was investigated by constant load and slow strain rate testing (SSRT) techniques. The microstructure, pitting, and SCC behavior of borated SS in the as-received, sensitized, and solution-annealed conditions were analyzed. Potentiodynamic anodic polarization and double loop electrochemical potentiokinetic reactivation (DLEPR) experiments were carried out to find out pitting corrosion resistance and degree of sensitization (DOS). The number of boride particles (composed of Cr, Fe, and B) were highest for the specimen solution annealed at 1423 K/2 h. Solution-annealing treatment at 1423 K/4 h was found to be beneficial in improving the corrosion resistance of borated 304L SS. Although the borated 304L SS exhibited a higher DOS, it showed improved pitting corrosion resistance compared to 304L SS. Constant load experiments revealed the time to failure to be the highest for the specimen solution annealed at 1423 K/4 h. SCC susceptibility index (Iscc) values obtained from SSRT tests were lower for solution-annealed borated 304L SS compared to the as-received and sensitized conditions. The improved SCC resistance of borated 304L SS was attributed not only to the solution-annealing treatment but also the higher stacking fault energy (SFE) value compared to 304L SS.

  18. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  19. TESTING OF 304L STAINLESS STEEL IN NITRIC ACID ENVIRONMENTS WITH FLUORIDES AND CHLORIDES

    SciTech Connect

    Mickalonis, J.

    2010-10-04

    Impure radioactive material processed in nitric acid solutions resulted in the presence of chlorides in a dissolver fabricated from 304L stainless steel. An experimental program was conducted to study the effects of chloride in nitric acid/fluoride solutions on the corrosion of 304L stainless steel. The test variables included temperature (80, 95, and 110 C) and the concentrations of nitric acid (6, 12, and 14 M), fluoride (0.01, 0.1, and 0.2 M) and chloride (100, 350, 1000, and 2000 ppm). The impact of welding was also investigated. Results showed that the chloride concentration alone was not a dominant variable affecting the corrosion, but rather the interaction of chloride with fluoride significantly affected corrosion.

  20. Texture and Yield Stress of Pre-Strained 304L Stainless Steel

    SciTech Connect

    Bennett, K.; Von Dreele, B.; Gray, G.T. III; Chen, S.R.

    1997-06-23

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001s{sup -1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup -1} or 10{sup -3}s{sup -1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup -3}s{sup -1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  1. Effect of Ga on the Wettability of CuGa10 on 304L Steel

    NASA Astrophysics Data System (ADS)

    Silze, Frank; Wiehl, Gunther; Kaban, Ivan; Kühn, Uta; Eckert, Jürgen; Pauly, Simon

    2015-08-01

    In the present work, the effect of Ga on the wetting behavior of the Cu-rich braze filler CuGa10 (wt pct, Cu90.8Ga9.2 at. pct) on the steel 304L was investigated. For this, the macroscopic and microscopic effects governing the wetting of pure Ga, pure Cu, and CuGa10 alloy (wt pct) on the austenitic steel were analyzed and compared. Contact angle and surface tension measurements were carried out by means of the sessile drop technique, and, in addition, the phase formation at the interface was determined. Pure liquid Ga spreads on 304L, which supposedly is related to the formation of intermetallic Fe-Ga phases growing into the liquid Ga. Depending on the annealing time, FeGa3 and Fe14.5Ga12 were identified. In contrast, CuGa10 as well as pure Cu shows secondary wetting on the steel surface. Especially, liquid Cu prefers spreading laterally and vertically along the grain boundaries of the steel substrate. In spite of rather similar mechanisms, CuGa10 wets 304L steel at lower rate than pure Cu above the liquidus temperature.

  2. Comparative Shock Response of Additively Manufactured Versus Conventionally Wrought 304L Stainless Steel*

    NASA Astrophysics Data System (ADS)

    Wise, J. L.; Adams, D. P.; Nishida, E. E.; Song, B.; Maguire, M. C.; Carroll, J.; Reedlunn, B.; Bishop, J. E.

    2015-06-01

    Gas-gun experiments have probed the compression and release behavior of impact-loaded 304L stainless steel specimens machined from additively manufactured (AM) blocks as well as baseline ingot-derived bar stock. The AM technology allows direct fabrication of metal parts. For the present study, a velocity interferometer (VISAR) measured the time-resolved motion of samples subjected to one-dimensional (i.e., uniaxial strain) shock compression to peak stresses ranging from 0.2 to 7.5 GPa. The acquired wave-profile data have been analyzed to determine the comparative Hugoniot Elastic Limit (HEL), Hugoniot equation of state, spall strength, and high-pressure yield strength of the AM and conventional materials. Observed differences in shock loading and unloading characteristics for the two 304L source variants have been correlated to complementary Kolsky bar results for compressive and tensile testing at lower strain rates. The effects of composition, porosity, microstructure (e.g., grain size and morphology), residual stress, and sample axis orientation relative to the additive manufacturing deposition trajectory have been assessed to explain differences between the AM and baseline 304L dynamic mechanical properties. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  3. Multitechnique characterisation of 304L surface states oxidised at high temperature in steam and air atmospheres

    NASA Astrophysics Data System (ADS)

    Mamede, Anne-Sophie; Nuns, Nicolas; Cristol, Anne-Lise; Cantrel, Laurent; Souvi, Sidi; Cristol, Sylvain; Paul, Jean-François

    2016-04-01

    In case of a severe accident occurring in a nuclear reactor, surfaces of the reactor coolant system (RCS), made of stainless steel (304L) rich in Cr (>10%) and Ni (8-12%), are oxidised. Fission products (FPs) are released from melt fuel and flow through the RCS. A part of them is deposited onto surfaces either by vapour condensation or by aerosol deposition mechanisms. To be able to understand the nature of interactions between these FPs and the RCS surfaces, a preliminary step is to characterize the RSC surface states in steam and air atmosphere at high temperatures. Pieces of 304L stainless steel have been treated in a flow reactor at two different temperatures (750 °C and 950 °C) for two different exposition times (24 h and 72 h). After surfaces analysing by a unique combination of surface analysis techniques (XPS, ToF-SIMS and LEIS), for 304L, the results show a deep oxide scale with multi layers and the outer layer is composed of chromium and manganese oxides. Oxide profiles differ in air or steam atmosphere. Fe2O3 oxide is observed but in minor proportion and in all cases no nickel is detected near the surface. Results obtained are discussed and compared with the literature data.

  4. Corrosion testing of type 304L stainless steel in tuff groundwater environments

    SciTech Connect

    Westerman, R.E.; Pitman, S.G.; Haberman, J.H.

    1987-11-01

    The stress-corrosion cracking (SCC) resistance of Type 304L stainless steel (SS) to elevated temperatures in tuff rock and tuff groundwater environments was determined under irradiated and nonirradiated conditions using U-bend specimens and slow-strain-rate tests. The steel was tested both in the solution-annealed condition and after sensitization heat treatments. The material was found to be susceptible to SCC in both the solution-annealed and solution-annealed-and-sensitized conditions when exposed to an irradiated crushed tuff rock environment containing air and water vapor at 90{sup 0}C. A similar exposure at 50{sup 0}C did not result in failure after a 25-month test duration. Specimens of sensitized 304 SS conditioned with a variety of sensitization heat treatments resisted failure during a test of 1-year duration in which a nonirradiated environment of tuff rock and groundwater held at 200{sup 0}C was allowed to boil to dryness on a cyclical basis. All specimens of sensitized 304 SS exposed to this environment failed. Slow-strain-rate studies were performed on 304L, 304, and 316L SS specimens. The 304L SS was tested in J-13 well water at 150{sup 0}C, and the 316L SS at 95{sup 0}C. Neither material showed evidence of SCC in these tests. Sensitized 304 SS did exhibit SCC in J-13 well water in tests conducted at 150{sup 0}C. 12 refs., 27 figs., 13 tabs.

  5. A Hybrid Laser Surface Treatment for Refurbishment of Stress Corrosion Cracking Damaged 304L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Sundar, R.; Kumar, B. Sunil; Ganesh, P.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Kukreja, L. M.

    2015-06-01

    The paper describes a new hybrid laser surface treatment approach, combining laser surface melting and laser shock peening treatments, for refurbishment stress corrosion cracking damaged type 304L stainless steel specimens. Hybrid laser surface treatment produced crack-free compressively stressed surface. With respect to as-machined specimens, laser-rejuvenated specimens demonstrated significantly reduced susceptibility to stress corrosion cracking in chloride environment with minor increase in mean surface roughness. The results of the study, although particularly applicable to shallow stress corrosion cracking damage, are important for life extension of in-service stainless steel components operating in corrosive chloride environment.

  6. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  7. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-07-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  8. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    DOE PAGESBeta

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; Moody, Neville R.

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protectivemore » thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.« less

  9. On the dynamic strength of 304l stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Glam, Benny; Bakshi, Lior; Moshe, Ella; Horovitz, Yossef; Pistinner, Shlomi Levi

    2012-03-01

    Uniaxial strain plane impact (300-1700 m/s), loading and reloading experiments carried out on SS304L are reported. The aim of these experiments was to measure the material strength properties under shock compression. Most of the experiments reported here show a viscous type elastic precursor. The experimental results are compared to numerical simulations performed using a 1D code. The input physics to the simulations are the Steinberg equation of state and Johnson-Cook strength model. This model has been previously calibrated under uniaxial stress conditions in the rangee ɛ =1-5×103 s-1. Our experiments extended the data into the regione ɛ =105 -106 s-1. In spite of this extrapolation, there is a general agreement between simulations and experiments. However, differences in some details still exist.

  10. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  11. Sealing 304L to lithia-alumina-silica (LAS) glass-ceramics

    SciTech Connect

    Moddeman, W.E.; Pence, R.E.; Massey, R.T.; Cassidy, R.T.; Kramer, D.P.

    1989-12-31

    The formation of a crack-free between 300 series stainless steel and a glass-ceramic is difficult owing to the high coefficients of thermal expansion of the stainless steels. Lithia-alumina-silica (LAS) glass-ceramics were successfully developed and sealed to 304L stainless steel. These crack-free seals were fabricated by two techniques: by adjusting the parent glass composition (reducing the Al{sub 2}O{sub 3} content), or by adjusting the sealing/crystallization cycle. All seals were hermetic, with leak rates < 10{sup -8} cc/sec STP helium. CTE and alloy yield strengths are given which show the feasibility of using these materials to make feedthroughs, pyrotechnic components, etc. Metallography, SEM, and wavelength dispersive spectroscopy show the quality and integrity of the glass-ceramic/stainless steel interface. These data are compared to those on the Inconel 718/LAS-glass seal system.

  12. Finite Element Modeling and Validation of Residual Stresses in 304 L Girth Welds

    SciTech Connect

    Dike, J.J.; Ortega, A.R.; Cadden, C.H.; Rangaswamy, P. Brown, D.

    1998-06-01

    Three dimensional finite element simulations of thermal and mechanical response of a 304 L stainless steel pipe subjected to a circumferential autogenous gas tungsten arc weld were used to predict residual stresses in the pipe. Energy is input into the thermal model using a volumetric heat source. Temperature histories from the thermal analysis are used as loads in the mechanical analyses. In the mechanical analyses, a state variable constitutive model was used to describe the material behavior. The model accounts for strain rate, temperature, and load path histories. The predicted stresses are compared with x-ray diffraction determinations of residual stress in the hoop and circumferential directions on the outside surface of the pipe. Calculated stress profiles fell within the measured data. Reasons for observed scatter in measured stresses are discussed.

  13. Grain boundary character modification employing thermo-mechanical processing in type 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Pradhan, S. K.; Mandal, S.

    2016-02-01

    Grain boundary engineering (GBE) approach has been employed to modify the boundaries character of a type 304L stainless steel through thermo-mechanical processing (TMP) route, which combined a low level of cold deformation (5, 10 and 15%) followed by annealing at 1173K and 1273K for 1hour. Employing Electron Back Scatter Diffraction based Orientation Imaging Microscopy, the fraction and distribution of low ∑ CSL boundaries (∑≤ 29) and its effect on random high-angle grain boundaries connectivity and triple junction distribution of as-received (AR) and GBE specimens were evaluated. It was possible to increase the fraction of low ∑ CSL boundaries up to 75% following GBE treatment (as compared to 50% in AR specimen). The GBE specimens also contained maximum number of percolation resistant triple junctions which could render better resistance against percolation related phenomena.

  14. HYDROGEN EFFECTS ON STRAIN-INDUCED MARTENSITE FORMATION IN TYPE 304L STAINLESS STEEL

    SciTech Connect

    Morgan, M; Ps Lam, P

    2008-12-11

    Unstable austenitic stainless steels undergo a strain-induced martensite transformation. The effect of hydrogen on this transformation is not well understood. Some researchers believe that hydrogen makes the transformation to martensite more difficult because hydrogen is an austenite stabilizer. Others believe that hydrogen has little or no effect at all on the transformation and claim that the transformation is simply a function of strain and temperature. Still other researchers believe that hydrogen should increase the ability of the metal to transform due to hydrogen-enhanced dislocation mobility and slip planarity. While the role of hydrogen on the martensite transformation is still debated, it has been experimentally verified that this transformation does occur in hydrogen-charged materials. What is the effect of strain-induced martensite on hydrogen embrittlement? Martensite near crack-tips or other highly strained regions could provide much higher hydrogen diffusivity and allow for quicker hydrogen concentration. Martensite may be more intrinsically brittle than austenite and has been shown to be severely embrittled by hydrogen. However, it does not appear to be a necessary condition for embrittlement since Type 21-6-9 stainless steel is more stable than Type 304L stainless steel but susceptible to hydrogen embrittlement. In this study, the effect of hydrogen on strain-induced martensite formation in Type 304L stainless steel was investigated by monitoring the formation of martensite during tensile tests of as-received and hydrogen-charged samples and metallographically examining specimens from interrupted tensile tests after increasing levels of strain. The effect of hydrogen on the fracture mechanisms was also studied by examining the fracture features of as-received and hydrogen-charged specimens and relating them to the stress-strain behavior.

  15. Effects of hydrogen water chemistry on corrosion fatigue behavior of cold-worked 304L stainless steel in simulated BWR coolant environments

    NASA Astrophysics Data System (ADS)

    Chiang, M. F.; Young, M. C.; Huang, J. Y.

    2011-04-01

    Corrosion fatigue behavior of stainless steel 304L (SS304L) in a simulated BWR coolant with hydrogen injection was investigated. Hydrogen water chemistry slightly mitigated the corrosion fatigue degradation of the as-received SS304L specimens, but, on the contrary, it slightly increased the corrosion fatigue crack growth rates (CFCGRs) of the cold-worked specimens. All the CFCGR-tested specimens showed similar fracture features, except for the amounts of deposited corrosion debris. The results indicated that decreasing the oxygen concentration of water environment is not an effective measure to suppress the fatigue crack growth rate of cold-worked SS304L. The CFCGRs of the SS304L were determined by an interaction between corrosion, oxide-induced crack closure and cold work in corrosive environments. At a specific level of reduction, cold work could enhance the corrosion fatigue resistance of SS304 both in the air-saturated and HWC coolant environments.

  16. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L

    PubMed Central

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  17. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    DOE PAGESBeta

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; et al

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size ofmore » ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.« less

  18. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    PubMed Central

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments. PMID:25588326

  19. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    NASA Astrophysics Data System (ADS)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  20. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity < 0.1 μS cm-1) at 300 °C and 10 MPa in an autoclave connected to a recirculation loop system. The results highlight the distinct differences in the oxidation behavior of surface worked material as compared to solution annealed material in terms of specific resistivity and low frequency Warburg impedance. The resultant oxide layer was characterized for (a) elemental analyses by glow discharge optical emission spectroscopy (GDOES) and (b) morphology by scanning electron microscopy (SEM). Oxide layers with higher specific resistivity and chromium content were formed in case of machined and ground conditions. Presence of an additional ionic transport process has also been identified for the ground condition at the metal/oxide interface. These differences in electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  1. Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

    SciTech Connect

    Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R.

    2014-09-03

    In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

  2. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L.

    PubMed

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  3. HYDROGEN EFFECTS ON THE BURST PROPERTIES OF TYPE 304L STAINLESS STEEL FLAWED VESSELS

    SciTech Connect

    Morgan, M; Monica Hall, M; Ps Lam, P; Dean Thompson, D

    2008-03-27

    The effect of hydrogen on the burst properties Type 304L stainless steel vessels was investigated. The purpose of the study was to compare the burst properties of hydrogen-exposed stainless steel vessels burst with different media: water, helium gas, or deuterium gas. A second purpose of the tests was to provide data for the development of a predictive finite-element model. The burst tests were conducted on hydrogen-exposed and unexposed axially-flawed cylindrical vessels. The results indicate that samples burst pneumatically had lower volume ductility than those tested hydraulically. Deuterium gas tests had slightly lower ductility than helium gas tests. Burst pressures were not affected by burst media. Hydrogen-charged samples had lower volume ductility and slightly higher burst pressures than uncharged samples. Samples burst with deuterium gas fractured by quasi-cleavage near the inside wall. The results of the tests were used to improve a previously developed predictive finite-element model. The results show that predicting burst behavior requires as a material input the effect of hydrogen on the plastic strain to fracture from tensile tests. The burst test model shows that a reduction in the plastic strain to fracture of the material will result in lower volume ductility without a reduction in burst pressure which is in agreement with the burst results.

  4. Thermomechanical history measurements on Type 304L stainless steel pipe girth welds

    SciTech Connect

    Li, Ming; Atteridge, D.G.; Anderson, W.E.; Turpin, R.; West, S.L.

    1993-12-31

    Thermal and strain histories were recorded for three 40-cm-diameter (16 inch), Type 304L stainless steel (SS), schedule 40 (1.27 cm thickness) pipe girth welds. Two weld groove preparations were standard V grooves while the third was a narrow groove configuration. The welding parameters for the three pipe welds simulated expected field practice as closely as possible. The narrow gap weld was completed in four continuous passes while the other two welds required six and nine (discontinuous) passes, due to the use of different weld wire diameters. Thermomechanical history measurements were taken on the inner counterbore surface, encompassing the weld centerline and heat-affected zone (HAZ), as well as 10 cm of inner counterbore surface on either side of the weld centerline; a total of 47 data acquisition instruments were used for each weld. These instruments monitored: (1) weld shrinkages parallel to the pipe axis; (2) surface temperatures; (3) surface strains parallel to weld centerline; and (4) radial deformations. Results show that the weld and HAZ experienced cyclic deformation in the radial direction during welding, indicating that the final residual stress distribution in multi-pass pipe weldments is not axisymmetric. Measured radial and axial deformations were smaller for the narrow gap groove than for the standard V grooves, suggesting that the narrow gap groove weldment may have lower residual stress levels than the standard V groove weldments. This study provides the experimental database and a guideline for further computational modeling work.

  5. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L

    NASA Astrophysics Data System (ADS)

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-03-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading.

  6. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    SciTech Connect

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  7. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments.

    PubMed

    Sun, C; Zheng, S; Wei, C C; Wu, Y; Shao, L; Yang, Y; Hartwig, K T; Maloy, S A; Zinkle, S J; Allen, T R; Wang, H; Zhang, X

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304 L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500 °C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M(23)C(6) precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  8. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part I: Experimental results

    NASA Astrophysics Data System (ADS)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Pokor, C.; Dubuisson, P.; Renault, A.; Averty, X.; Massoud, J. P.

    2011-06-01

    Solution annealed 304L (SA 304L) and cold work 316 (CW 316) austenitic stainless steel irradiation creep behaviour have been studied thoroughly. Irradiations were carried out in fast breeder reactors BOR-60 (at 330 °C, up to 120 dpa) and EBR-II (at 375 °C, up to 10.5 dpa), and in the OSIRIS mixed spectrum reactor (at 330 °C, up to 9.8 dpa). After an incubation threshold, the irradiation creep of the austenitic stainless steels is linear in stress and in dose. Creep appears to be athermal in this temperature range. A significant difference in the behaviour is measured between the creep of SA 304L and CW 316. In order to study the anisotropy of loop population, which would be the signature of a possible stress induced preferential absorption (SIPA) mechanism for irradiation creep, special attention was given to the measurement of anisotropy of loop distribution between the four families. The anisotropy induced by an applied stress has been shown to be in the range of the statistical scatter in the situation where no stress is applied. TEM microstructural analyses performed on this sample show slight difference between the microstructure of specimens deformed under irradiation and the microstructure of specimens irradiated without stress under the same irradiation conditions.

  9. Analyses of oxide films grown on AISI 304L stainless steel and Incoloy 800HT exposed to supercritical water environment

    NASA Astrophysics Data System (ADS)

    Fulger, Manuela; Mihalache, Maria; Ohai, Dumitru; Fulger, Stefan; Valeca, Serban Constantin

    2011-08-01

    Supercritical water (SCW) is being considered as a cooling medium for the next generation nuclear reactors because it provides high thermal efficiency and plant simplification. However, materials corrosion has been identified as a critical problem due to the oxidative nature of supercritical water. Thus, for safety using of these nuclear reactor systems a systematic study of candidate materials corrosion is needed. As in other high temperature environments, corrosion in SCW occurs by the growth of an oxide layer on the materials surface. The current work aims to evaluate oxidation behavior of AISI 304L SS and Incoloy 800HT in water at supercritical temperatures in the range 723-873 K under a pressure of 25 MPa for up to 1680 h. After exposure to deaerated supercritical water, the samples were investigated using gravimetry, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and electrochemical impedance spectroscopy (EIS). Oxide films grown on these materials have a layered structure with an outer layer consisting of a mixture of iron oxide/iron-nickel spinel oxides and an inner layer consisting of chromium oxide in the case of Incoloy 800HT and nickel-chromium spinel oxide in the case of AISI 304L SS. The mass gains for Incoloy 800HT at all temperatures were small, while comparatively with AISI 304L SS which exhibited higher oxidation rates. In the same time the results obtained by EIS indicate the best corrosion resistance of oxides grown on Incoloy 800HT surface.

  10. Optimization of Heat Treatments for Reversion of Strain-Induced Martensite in 304L SS Explosive Clad

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, C.; Parida, P. K.; Dasgupta, Arup; Saroja, S.

    2016-02-01

    Explosive clad joints of 304L SS and Ti-5Ta-2Nb alloy, fabricated for an important application in the spent nuclear fuel reprocessing industry showed formation of deformation induced metastable α' martensite and fcc Ti phase in SS and TiTaNb alloy respectively. A biphasic structure consisting of metastable phases is not preferred for industrial applications due to degradation of corrosion and mechanical properties of the structural materials during service. Hence, it is essential to carry out post cladding heat treatments. The results reported in this paper provide evidence for the presence of α' phase in 304L SS in `as clad' joints and its reversion process during thermal exposure. The temperature window in the range of 400-700 °C and time was optimized based on complete transformation of the metastable phases to parent phases, and avoiding the formation of brittle Fe-Ti intermetallics at the interface. A systematic increase in the fraction of austenite phase associated with the reversion phenomena has been studied using electron back scattered diffraction and transmission electron microscopy. Orientation relationship between product fcc and parent bcc phases was found to obey the K-S relationship. The reverted γ phase was found to nucleate within the martensite laths. A temperature of 550 °C for duration of about 10 h was found to be optimum for the post cladding treatments of the explosive clad joints.

  11. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  12. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    SciTech Connect

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; Moody, Neville R.

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protective thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.

  13. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO/sub 3/-HF

    SciTech Connect

    Ondrejcin, R.S.; McLaughlin, B.D.

    1980-04-01

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO/sub 3/-HF for dissolution, the best alloy for service at 130/sup 0/C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130/sup 0/C, Inconel 671 is best. At 95/sup 0/C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr/sup 4 +/ and Th/sup 4 +/; Al/sup 3 +/ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO/sub 3/-HF used occasionally for flushing and in solutions of HNO/sub 3/ and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures.

  14. Reverse Transformation of Deformation-Induced Phases and Associated Changes in the Microstructure of Explosively Clad Ti-5Ta-2Nb and 304L SS

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, C.; Murugesan, S.; Thomas Paul, V.; Saroja, S.

    2015-10-01

    Ti-5Ta-2Nb alloy was joined to 304L austenitic stainless steel by explosive cladding technique. Explosive cladding resulted in the formation of deformation-induced martensite in 304L SS and fcc phase of Ti in the Ti-5Ta-2Nb side of the joint. The stability of these metastable phases was systematically studied using high-temperature X-ray diffraction technique and transmission electron microscopy, which enabled the optimization of the temperature window for post-cladding heat treatments.

  15. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ishio, K.; Nakajima, H.; Mitterbacher, H.; Toplosky, V. J.; Ohmiya, S.; Takano, K.; Gigante, P.

    2006-03-01

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  16. The effects of surface pretreatment and nitrogen tetroxide purification on the corrosion rate of Type 304L stainless steel

    NASA Technical Reports Server (NTRS)

    Blue, G. D.; Moran, C. M.

    1985-01-01

    Corrosion rates of 304L stainless steel coupons in MON-1 oxidizer have been measured as a function of cleaning procedures employed, surface layer positions, propellant impurity levels, and short-term exposure durations (14 to 90 days). Of special interest was propellant contamination by buildup of soluble iron, which may cause flow decay. Surface treatments employed were combinations of cleaning, pickling, and passivation procedures. Propellants used were MIL-SPEC MON-1 and several types of purified NTO (i.e., low water, low chloride) which may, at a later time, be specified as spacecraft grade. Pretest coupon surface analysis by X-ray photoelectron spectroscopy (XPS-ESCA) has revealed important differences, for the different cleaning procedures, in the make-up of the surface layer, both in composition and state of chemical combination of the elements involved. Comparisons will be made of XPS/ESCA data, for different cleaning procedures, for specimens before and after propellant exposure.

  17. Effect of forging strain rate and deformation temperature on the mechanical properties of warm-worked 304L stainless steel

    SciTech Connect

    Switzner, N. T.; Van Tyne, C. J.; Mataya, M. C.

    2010-01-25

    Stainless steel 304L forgings were produced with four different types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The final forgings were done at the warm working (low hot working) temperatures of 816 °C, 843°C, and 871°C. The objectives of the study were to characterize and understand the effect of industrial strain rates (i.e. processing equipment), and deformation temperature on the mechanical properties for the final component. Some of the components were produced with an anneal prior to the final forging while others were deformed without the anneal. The results indicate that lower strain rates produced lower strength and higher ductility components, but the lower strain rate processes were more sensitive to deformation temperature variation and resulted in more within-part property variation. The highest strain rate process, HERF, resulted in slightly lower yield strength due to internal heating. Lower processing temperatures increased strength, decreased ductility but decreased within-part property variation. The anneal prior to the final forging produced a decrease in strength, a small increase in ductility, and a small decrease of within-part property variation.

  18. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  19. Evaluation of stress corrosion cracking of irradiated 304L stainless steel in PWR environment using heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Gupta, J.; Hure, J.; Tanguy, B.; Laffont, L.; Lafont, M.-C.; Andrieu, E.

    2016-08-01

    IASCC has been a major concern regarding the structural and functional integrity of core internals of PWR's, especially baffle-to-former bolts. Despite numerous studies over the past few decades, additional evaluation of the parameters influencing IASCC is still needed for an accurate understanding and modeling of this phenomenon. In this study, Fe irradiation at 450 °C was used to study the cracking susceptibility of 304 L austenitic stainless steel. After 10 MeV Fe irradiation to 5 dpa, irradiation-induced damage in the microstructure was characterized and quantified along with nano-hardness measurements. After 4% plastic strain in a PWR environment, quantitative information on the degree of strain localization, as determined by slip-line spacing, was obtained using SEM. Fe-irradiated material strained to 4% in a PWR environment exhibited crack initiation sites that were similar to those that occur in neutron- and proton-irradiated materials, which suggests that Fe irradiation may be a representative means for studying IASCC susceptibility. Fe-irradiated material subjected to 4% plastic strain in an inert argon environment did not exhibit any cracking, which suggests that localized deformation is not in itself sufficient for initiating cracking for the irradiation conditions used in this study.

  20. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    NASA Astrophysics Data System (ADS)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  1. Effects of beam offset on mechanical properties and corrosion resistance of Alloy 690-SUS 304L EBW joints for nuclear power plant

    NASA Astrophysics Data System (ADS)

    Lin, Yong-Ding; Lee, Hwa-Teng; Kuo, Tsung-Yuan; Jeng, Sheng-Long; Wu, Jia-Lin

    2010-06-01

    The current study investigates the effect of the beam offset (BOF) on the microstructure, mechanical properties, and the corrosion resistance of the fusion zone (FZ) of Alloy 690-SUS 304L stainless steel (SS) dissimilar metal butt joints formed by electron beam welding (EBW). The experimental results showed that as the value of the BOF increased from 0 to 0.30 mm, i.e. the electron beam shifted progressively toward the Alloy 690 base metal (BM), the tensile strength of the FZ fell from 582.1 to 541.2 MPa. However, the modified Huey test results indicated that the interdendritic corrosion resistance of the FZ was significantly enhanced. Pit nucleation potential value ( Enp) was raised from 385 to 1050 mV. An offset of 0.30 mm appears to be the optimal BOF setting when fabricating Alloy 690-SUS 304L SS dissimilar metal butt joints using the EBW technique.

  2. Solidification Behavior and Weldability of Dissimilar Welds Between a Cr-Free, Ni-Cu Welding Consumable and Type 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sowards, Jeffrey W.; Liang, Dong; Alexandrov, Boian T.; Frankel, Gerald S.; Lippold, John C.

    2012-04-01

    The solidification behavior of a Cr-free welding consumable based on the Ni-Cu system was evaluated in conjunction with Type 304L stainless steel. The weld metal microstructure evolution was evaluated with optical and secondary electron microscopy, energy dispersive spectroscopy, X-ray diffraction, button melting, and thermodynamic (CALPHAD-based) modeling. Solidification partitioning patterns showed that higher dilutions of the filler metal by Type 304L increased segregation of Ti, Cu, and Si to interdendritic regions. Button melting experiments showed a widening of the solidification temperature range with increasing dilution because of the expansion of the austenite solidification range and formation of Ti(C,N) via a eutectic reaction. The model predictions showed good correlation with button melting experiments and were used to evaluate the nature of the Ti(C,N) precipitation reaction. Solidification cracking susceptibility of the weld metal was shown to increase with dilution of 304L stainless steel based on testing conducted with the cast pin tear test. The increase in cracking susceptibility is associated with expansion of the solidification temperature range and the presence of eutectic liquid at the end of solidification that wets solidification grain boundaries.

  3. RESULTS OF EXPERIMENT TO DETERMINE CORROSION RATES FOR 304L IN HB-LINE DISSOLVER VESSEL VENTILATION SYSTEM

    SciTech Connect

    Mickalonis, J; Kathryn Counts, K

    2008-02-22

    Radioactive material being processed as part of the DE3013 program for HB-Line will result in the presence of chlorides, and in some cases fluorides, in the dissolver. Material Science and Technology developed an experimental plan to evaluate the impact of chloride on corrosion of the dissolver vessel ventilation system. The plan set test variables from the proposed operating parameters, previous test results, and a desired maximum chloride concentration for processing. The test variables included concentrations of nitric acid, fluorides and chlorides, and the presence of a welded and stressed metal coupon. Table 1 contains expected general corrosion rates in the HB-Line vessel vent system from dissolution of 3013 contents of varying nitric acid and chloride content. These general corrosion rates were measured upstream of the condenser in the experiment's offgas system near the entrance to the dissolver. However, they could apply elsewhere in the offgas system, depending on factors not simulated in the testing, including offgas system temperatures and airflow. Localized corrosion was significant in Tests One, Two, and Three. This corrosion is significant because it will probably be the first mode of penetration of the 304L steel in several places in the system. See Table 2. For Tests One and Three, the penetration rate of localized corrosion was much higher than that for general corrosion. It was approximately four times higher in Test One and at least 45 times higher in Test Three, penetrating an entire coupon thickness of 54 mils in 186 hours or less. There was no significant difference in corrosion between welded areas and un-welded areas on coupons. There was also no significant attack on stressed portions of coupons. It is probable that the lack of corrosion was because the stressed areas were facing downwards and offered no place for condensation or deposits to form. Had deposits formed, pitting may have occurred and led to stress corrosion cracking. The

  4. Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

    SciTech Connect

    Unnikrishnan, Rahul; Idury, K.S.N. Satish; Ismail, T.P.; Bhadauria, Alok; Shekhawat, S.K.; Khatirkar, Rajesh K.; Sapate, Sanjay G.

    2014-07-01

    Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

  5. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    SciTech Connect

    Malik, Hitendra K.; Singh, Omveer; Dahiya, Raj P.

    2015-08-28

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N{sub 2} and 30% H{sub 2} gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  6. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  7. Ion-beam profiling of /sup 3/He in tritium-exposed type 304L and type 21-6-9 stainless steels

    SciTech Connect

    Meyers, S.M.; Caskey, G.R.; Rawl, D.E.; Sisson, R.D.

    1983-11-01

    The nuclear reaction /sup 3/He (d,p) /sup 4/He was used to determine /sup 3/He depth profiles in high-energy-rateforged Type 304L and Type 21-6-9 stainless steels following exposure to tritium. A sensitivity to /sup 3/He better than 1 atomic ppm and a depth resolution of about 0.5 ..mu..m were achieved. The /sup 3/He decay product provides an essentially immobile trace of the diffusing tritium, and as a result tritium diffusivity and solubility may be calculated from the measured /sup 3/He distribution. Tritium exposure in these experiments occurred at 343 K under 45 MPa partial pressure. The diffusion coefficient obtained at 343 K was (1.6 + or - 0.3) X 10/sup -9/ mm/sup 2/ per second in both steels, while the solubility at 45 MPa partial pressure was 3700 + or - 900 atomic ppm for Type 304L and 7500 + or - 1900 atomic ppm for Type 21-6-9.

  8. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-05

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  9. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    PubMed Central

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  10. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  11. 76 FR 67253 - Requested Administrative Waiver of the Coastwise Trade Laws: Vessel ACERO AZUL; Invitation for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-31

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF TRANSPORTATION Maritime Administration Requested Administrative Waiver of the Coastwise Trade Laws: Vessel ACERO AZUL... the vessel ACERO AZUL is: INTENDED COMMERCIAL USE OF VESSEL: ``Passenger for hire.'' GEOGRAPHIC...

  12. Materials Reliability Program: Environmental Fatigue Testing of Type 304L Stainless Steel U-Bends in Simulated PWR Primary Water (MRP-137)

    SciTech Connect

    R.Kilian

    2004-12-01

    Laboratory data generated in the past decade indicate a significant reduction in component fatigue life when reactor water environmental effects are experimentally simulated. However, these laboratory data have not been supported by nuclear power plant component operating experience. In recent comprehensive review of laboratory, component and structural test data performed through the EPRI Materials Reliability Program, flow rate was identified as a critical variable that was generally not considered in laboratory studies but applicable in plant operating environments. Available data for carbon/low-alloy steel piping components suggest that high flow is beneficial regarding the effects of a reactor water environment. Similar information is lacking for stainless steel piping materials. This report documents progress made to date in an extensive testing program underway to evaluate the effects of flow rate on the corrosion fatigue of 304L stainless steel under simulated PWR primary water environmental conditions.

  13. Influence of cold plastic deformation on critical pitting potential of AISI 316 L and 304 L steels in an artificial physiological solution simulating the aggressiveness of the human body.

    PubMed

    Cigada, A; Mazza, B; Pedeferri, P; Sinigaglia, D

    1977-07-01

    The effect of cold working on critical pitting potential of AISI 316 L and 304 L steels in a buffered physiological solution has been studied. In particular, the importance of deformation degree, orientation of the specimen surface to the deformation direction, and cold working temperature in lowering the critical pitting potential is shown. PMID:873942

  14. Tritium and decay helium effects on the fracture toughness properties of types 316L, 304L and 21Cr-6Ni-9Mn stainless steels

    SciTech Connect

    Morgan, M.J.; Tosten, M.H

    1994-10-01

    J-integral fracture mechanics techniques and electron microscopy observations were used to investigate the effects of tritium and its radioactive decay product, {sup 3}He, on Types 316L, 304L and 21Cr-6Ni-9Mn stainless steels. Tritium-exposed-and-aged steels had lower fracture-toughness values and shallower sloped crack-growth-resistance curves than unexposed steels. Both fracture-toughness parameters decreased with increasing concentrations of {sup 3}He. The fracture-toughness reductions were accompanied by a change in fracture mode from microvoid-nucleation-and-growth processes in control samples to grain-and-twin-boundary fracture in tritium-charged-and-aged samples. Type 316L stainless steel had the highest fracture-toughness values and Type 21Cr-6Ni-9Mn had the lowest. Samples containing {sup 3}He but degassed of tritium had fracture toughness properties that were similar to uncharged samples. The results indicate that helium bubbles enhance the embrittlement effects of hydrogen by affecting the deformation properties and by increasing localized hydrogen concentrations through trapping effects.

  15. The effect of anisotropy on the intermediate and final form in deep drawing of SS304L, with high draw ratios: Experimentation and numerical simulation

    NASA Astrophysics Data System (ADS)

    Qayyum, F.; Shah, M.; Muqeet, A.; Afzal, J.

    2016-08-01

    High deep draw ratio of metal sheets is often required in industry to produce complex structural components and is considered to be problematic beyond a draw ratio of 1.7. In addition, anisotropy of material plays a great role in the final form of deep drawn products. In this research AISI SS304 L high draw ratio deep drawing (HDR) cups have been developed by using multiple intermediate annealing steps. The form of flange produced at each draw step is recorded, Numerical simulation of the process is carried out using ABAQUS StandardTM. Accurate modelling of the process requires anisotropic parameters. Tensile tests at 0o, 15o, 30o, 45o, 60o, 75o, 90o to the rolling direction are carried out to determine the Lankford coefficients and hardening coefficients in each direction. The detailed material data obtained is then applied to simulate the HDR process. The forms recorded experimentally are compared with simulation results and conclusion is drawn as to the accuracy of the simulation.

  16. Effect of internal heating during hot compression testing on the stress-strain behavior and hot working characteristics of Alloy 304L

    SciTech Connect

    Mataya, M.C.; Sackschewsky, V.E.

    1993-05-01

    Temperature change from conversion of deformation to internal heat, and its effect on stress-strain behavior of alloy 304L was investigated by initially isothermal (temperature of specimen, compression dies, environment equilibrated at initiation of test) uniaxial compression. Strain rate was varied 0.01 s{sup {minus}1} to 1 s{sup {minus}1} (thermal state of specimen varied from nearly isothermal to nearly adiabatic). Specimens were deformed at 750 to 1150 to a strain of 1. Change in temperature with strain was calculated via finite element analysis from measured stress-strain data and predictions were confirmed with thermocouples to verify the model. Temperature increased nearly linearly at the highest strain rate, consistent with temperature rise being a linear function of strain (adiabatic). As strain rate was lowered, heat transfer from superheated specimen to cooler dies caused sample temperature to increase and then decrease with strain as the sample thinned and specimen-die contact area increased. As-measured stress was corrected. Resulting isothermal flow curves were compared to predictions of a simplified method suggested by Thomas and Shrinivasan and differences are discussed. Strain rate sensitivity, activation energy for deformation, and flow curve peak associated with onset of dynamic recrystallization were determined from both as-measured and isothermal stress-strain data and found to vary widely. The impact of utilizing as-measured stress-strain data, not corrected for internal heating, on results of a number of published investigations is discussed.

  17. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  18. Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti 6Al 4V, 304L stainless steel and vanadium

    NASA Astrophysics Data System (ADS)

    Rai, R.; Elmer, J. W.; Palmer, T. A.; Roy, T. Deb

    2007-09-01

    Because of the complexity of several simultaneous physical processes, most heat transfer models of keyhole mode laser welding require some simplifications to make the calculations tractable. The simplifications often limit the applicability of each model to the specific materials systems for which the model is developed. In this work, a rigorous, yet computationally efficient, keyhole model is developed and tested on tantalum, Ti-6Al-4V, 304L stainless steel and vanadium. Unlike previous models, this one combines an existing model to calculate keyhole shape and size with numerical fluid flow and heat transfer calculations in the weld pool. The calculations of the keyhole profile involved a point-by-point heat balance at the keyhole walls considering multiple reflections of the laser beam in the vapour cavity. The equations of conservation of mass, momentum and energy are then solved in three dimensions assuming that the temperatures at the keyhole wall reach the boiling point of the different metals or alloys. A turbulence model based on Prandtl's mixing length hypothesis was used to estimate the effective viscosity and thermal conductivity in the liquid region. The calculated weld cross-sections agreed well with the experimental results for each metal and alloy system examined here. In each case, the weld pool geometry was affected by the thermal diffusivity, absorption coefficient, and the melting and boiling points, among the various physical properties of the alloy. The model was also used to better understand solidification phenomena and calculate the solidification parameters at the trailing edge of the weld pool. These calculations indicate that the solidification structure became less dendritic and coarser with decreasing weld velocities over the range of speeds investigated in this study. Overall, the keyhole weld model provides satisfactory simulations of the weld geometries and solidification sub-structures for diverse engineering metals and alloys.

  19. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    NASA Astrophysics Data System (ADS)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  20. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    NASA Astrophysics Data System (ADS)

    Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

    2015-05-01

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381-394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M6C and M23C6-type carbides, and γ'- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  1. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part II. Thick-walled tube with cross-bore

    NASA Astrophysics Data System (ADS)

    Feng, H.; Donth, B.; Mughrabi, H.

    1998-01-01

    In part I, the autofrettage of a smooth thick-walled tube of the austenitic stainless steel AISI 304 L was studied by finite-element (FE) modelling. It was shown that low- temperature autofrettage is more efficient than autofrettage at room temperature, since it produces a larger beneficial compressive residual tangential (hoop) stress at the inner bore of the tube and hence permits a more significant enhancement of the fatigue resistance against pulsating internal pressure. The objective of the present study (part II) was to investigate the technically more relevant case of a thick-walled tube with a cross-bore made of the same steel. For this purpose, three-dimensional FE calculations were performed in order to characterize the influences of the autofrettage pressure and temperature on the stress and strain changes, in particular at the site of the cross-bore, also taking into account the effects of work hardening and reverse yielding. The results indicate that low-temperature autofrettage can also be applied advantageously in the case of thick-walled tubes with a cross-bore by virtue of the significantly larger residual compressive stresses, compared to room temperature autofrettage. From the quantitative FE calculations, the optimal combination of autofrettage temperature and pressure were concluded to lie in the range of 0965-0393/6/1/007/img1 to 0965-0393/6/1/007/img2, respectively. The calculated results were found to be in fair agreement with the measured values.

  2. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part I. Smooth thick-walled tubes

    NASA Astrophysics Data System (ADS)

    Feng, H.; Mughrabi, H.; Donth, B.

    1998-01-01

    The stresses and strains introduced by low-temperature autofrettage of smooth thick-walled tubes made of the austenitic stainless steel AISI 304 L were modelled by the finite-element (FE) method. The objective was to show that low-temperature autofrettage is much more efficient than autofrettage at room temperature in enhancing the fatigue resistance by introducing a higher beneficial tangential (hoop) residual compressive stress at the inner part of the tube. Attention was paid to the influences of the autofrettage temperature and pressure, the work hardening and the reverse yielding on the residual stress components and on the total strain components of the tube. The FE calculations confirmed that more beneficial residual stress patterns can be attained by autofrettage at low rather than at room temperature. From the quantitative calculations, the optimal autofrettage temperature and pressure of the tube were concluded to be about 0965-0393/6/1/006/img1 and 4000 bar, respectively. The results of the calculations were shown to be in good agreement with recently measured data.

  3. Contribution à la modélisation du soudage TIG des tôles minces d'acier austénitique 304L par un modèle source bi-elliptique, avec confrontation expérimentale

    NASA Astrophysics Data System (ADS)

    Aissani, M.; Maza, H.; Belkessa, B.; Maamache, B.

    2005-05-01

    Ce travail contribue dans la modélisation du phénomène du soudage de l'acier inoxydable Austénitique 304L, afin d'étudier le comportement thermique d'un joint de soudure, obtenu par le procédé de soudage à l'arc électrique TIG (Tungsten-Inert-Gas). Le modèle simulant la source d'énergie de soudage, utilise une distribution surfacique Gaussienne du flux de chaleur provenant de l'arc électrique. La forme de cette source est supposée circulaire pour un premier cas et de forme bi-elliptique pour un second cas, tout en procédant à l'évaluation des champs et cycles thermiques à chaque instant, pour déterminer l'étendu des zones à risque, et l'effet de la vitesse de soudage sur ces dernières. Permettant ainsi de remonter par la suite, aux problèmes de contraintes résiduelles et déformations générées dans l'assemblage soudé. L'équation de chaleur régissant le problème est discrétisée par la méthode des volumes finis. Les calculs sont effectués en considérant que les propriétés physiques et thermiques ainsi que les conditions aux limites de convection et rayonnement, sont dépendante de la température. Pour évaluer la précision du modèle, une comparaison avec des mesures expérimentales de température d'un essai de soudage a été effectuée, les résultats indiquent un bon accord.

  4. "Estudio tribologico de aceros para moldes. Aplicacion al moldeo por inyeccion de polibutilentereftalato reforzado con fibra de vidrio"

    NASA Astrophysics Data System (ADS)

    Martinez Mateo, Isidoro Jose

    fabricacion del molde, tienen una gran influencia sobre su comportamiento en servicio a lo largo de la vida util del molde. En la primera parte del presente estudio, a partir de ensayos punzon sobre disco, se ha determinado la relacion entre la resistencia al desgaste y la dureza de aceros para moldes obtenidos a partir de bloques de gran espesor, estudiando los principales mecanismos de desgaste que tienen lugar. A continuacion, con el fin de determinar el dano superficial que sufren los aceros para moldes en condiciones reales de inyeccion, se han estudiado distintos tipos de aceros utilizados comercialmente en moldes de inyeccion de polimeros y materiales compuestos, seleccionando las condiciones de operacion para determinar la variacion de la rugosidad superficial del acero en funcion del material inyectado, del numero de operaciones sucesivas de inyeccion y de la orientacion del flujo de inyeccion, mediante tecnicas de perfilometria optica y microscopia electronica de barrido. Ademas del dano superficial sufrido por el acero con el numero de piezas inyectadas, tambien se ha determinado la evolucion de la rugosidad superficial de los materiales inyectados, polibutilentereftalato (PBT) puro y materiales compuestos derivados de PBT por adicion de un 20 o un 50% en peso de fibra de vidrio. En el caso de las piezas inyectadas, se ha caracterizado su microestructura en funcion del flujo de inyeccion y de la densidad de fibra, se han determinado sus propiedades termicas y dinamico-mecanicas, asi como la variacion de la rugosidad superficial de las piezas inyectadas con el numero de operaciones de inyeccion y con la geometria de las distintas secciones de las piezas. Finalmente, se ha evaluado la resistencia a la abrasion de PBT reforzado con un 50% de fibra, en funcion del numero de piezas inyectadas y de la direccion de rayado con respecto a la orientacion del flujo de inyeccion.

  5. Sealing 304L to lithia-alumina-silica (LAS) glass-ceramics

    SciTech Connect

    Moddeman, W.E.; Pence, R.E.; Massey, R.T.; Cassidy, R.T.; Kramer, D.P.

    1989-10-01

    Lithia-alumina-silica (LAS) glass-ceramics have been developed whose high coefficient of thermal expansion (CTE) allows the formation of stress-free seals with 300-series stainless steels, by adjusting either the parent glass composition or the sealing/crystallization cycle used in forming seals between LAS glass-ceramics and Ni-base alloys. CTE value and alloy yield strength data are presented which demonstrate the feasibility of feedthroughs and pyrotechnic components based on these materials; the integrity of the glass/steel interfaces is indicated by TEM, metallographic, and wavelength-dispersive spectroscopy results. 10 refs.

  6. Flux effect on the ion-beam nitriding of austenitic stainless-steel AISI 304L

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Pranevicius, L.; Barradas, N.P.

    2005-06-15

    The effect of flux and Ar pretreatment during ion-beam nitriding of austenitic stainless steel is investigated. The ion energy and temperature were 1.2 keV and 400 deg. C, respectively, the ion current densities were 0.5, 0.67, and 0.83 mA cm{sup -2}. The nitrogen distribution profiles were measured using nuclear reaction analysis. The obtained nitrogen distribution profiles were analyzed by the means of the nitrided layer thickness evolution due to sputtering and diffusion and the model of trapping-detrapping. Both approaches could fit well the experimental results, however, different diffusion coefficients have to be assumed for each current density. In addition, the diffusion coefficients are higher for higher current densities. On the other hand, it is shown that the pretreatment with Ar-ion beam at nitriding temperatures produces only a thermal effect without any other influence on the following nitrogen diffusion. The results are discussed in relation with surface and temperature effects and atomic transport mechanisms.

  7. Corrosion study of stainless steel SS304L in molten molybdates

    NASA Astrophysics Data System (ADS)

    Usami, T.; Uruga, K.; Tsukada, T.; Miura, Y.; Komamine, S.; Ochi, E.

    2016-04-01

    Depending on operating conditions of the vitrification process of high-level liquid waste, molten salt mainly composed of sodium and molybdenum can be generated, and poured into stainless steel canisters. In this work, the possible reaction between the molten molybdate and stainless steel was investigated using multi-component molybdate and simple Na2MoO4 - MoO3 molybdate. In the experiments using multi-component molybdates, no significant reaction is observed between the mixed molybdates and the stainless steel specimens at 700 °C in 4 h. The reaction rate of the stainless steel with the multi-component molybdate increases in proportion to exp(-1/T). The depth of the most reacted area is about 300 μm even at 1000 °C, and was much smaller than the 6 mm thickness of the canister. In the simple Na2MoO4 - MoO3 molybdate, the reaction rate was proportional to the MoO3 concentration. The essence of the reaction is oxidation of metals by Mo6+ - > Mo4+. Part of the reaction product mainly composed of Fe is dissolved into the molybdate, while the other part mainly composed of Cr sloughs and forms a banded layer.

  8. Microstructural and solidification cracking evaluation of electron beam welds in 304L

    SciTech Connect

    Sturgill, P.L.; Campbell, R.D.; Henningsen, J.L.

    1991-01-01

    Weld hot cracking of stainless steels is a major materials-related problem in the welding industry. This present investigation evaluates the crack susceptibility of highly-constrained EB welds made in materials whose DeLong ferrite potentials range from zero to nine FN. In addition, the effect of piece part strength level on cracking is examined. This study has revealed that these deep penetration EB welds have regions that solidify as primary austenite, even when the DeLong ferrite potential is as high as 9 FN. This points out the critical role that solidification rate plays in the crack susceptibility of these highly restrained welds. In addition, 0 FN to 0 FN welds had primarily transverse cracks while 6 FN to 0 FN welds had primarily centerline cracks. Of particular interest is the observation that cracks still occur if a high ferrite (greater than 6 FN) component is welded to a zero FN component. Cracking is always associated with regions which solidify as primary austenite and these cracks occur because there are areas in the weld which do not mix. Thus it is not a recommended production practice to compensate for low ferrite in one piece part with high ferrite in its mate. Finally, it is shown that a DeLong FN threshold of 4 to prevent cracking in EB welds in not valid. 21 refs., 16 figs.

  9. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950's are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  10. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950`s are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  11. On the interface between LENS deposited stainless steel 304L repair geometry and cast or machined components.

    SciTech Connect

    Smugeresky, John E.; Harris, Marc F.; Griffith, Michelle Lynn; Gill, David Dennis; Robino, Charles Victor

    2004-12-01

    Laser Engineered Net Shaping (LENS) is being evaluated for use as a metal component repair/modification process for the NWC. An aspect of the evaluation is to better understand the characteristics of the interface between LENS deposited material and the substrate on which it is deposited. A processing and metallurgical evaluation was made on LENS processed material fabricated for component qualification tests. A process parameter evaluation was used to determine optimum build parameters and these parameters were used in the fabrication of tensile test specimens to study the characteristics of the interface between LENS deposited material and several types of substrates. Analyses of the interface included mechanical properties, microstructure, and metallurgical integrity. Test samples were determined for a variety of geometric configurations associated with interfaces between LENS deposited material and both wrought base material and previously deposited LENS material. Thirteen different interface configurations were fabricated for evaluation representing a spectrum of deposition conditions from complete part build, to hybrid substrate-LENS builds, to repair builds for damaged or re-designed housings. Good mechanical properties and full density were observed for all configurations. When tested to failure, fracture occurred by ductile microvoid coalescence. The repair and hybrid interfaces showed the same metallurgical integrity as, and had properties similar to, monolithic LENS deposits.

  12. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part II: Numerical simulation and test of SIPA model

    NASA Astrophysics Data System (ADS)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Renault, A.; Pokor, C.; Dubuisson, P.; Massoud, J.-P.

    2011-06-01

    A cluster dynamic model has been adapted to test the Stress Induced Preferential Absorption of Defect (SIPA) on Frank loops hypothesis concerning irradiation creep, to reproduce quantitatively both microstructure evolution and its stress induced anisotropy and macroscopic creep rate. It is concluded that SIPA on Frank loops model can account for the observed defects structure, but is unable to reproduce quantitatively the creep rate.

  13. VizieR Online Data Catalog: The first Fermi LAT SNR catalog (1SC) (Acero+, 2016)

    NASA Astrophysics Data System (ADS)

    Acero, F.; Ackermann, M.; Ajello, M.; Baldini, L.; Ballet, J.; Barbiellini, G.; Bastieri, D.; Bellazzini, R.; Bissaldi, E.; Blandford, R. D.; Bloom, E. D.; Bonino, R.; Bottacini, E.; Brandt, T. J.; Bregeon, J.; Bruel, P.; Buehler, R.; Buson, S.; Caliandro, G. A.; Cameron, R. A.; Caputo, R.; Caragiulo, M.; Caraveo, P. A.; Casandjian, J. M.; Cavazzuti, E.; Cecchi, C.; Chekhtman, A.; Chiang, J.; Chiaro, G.; Ciprini, S.; Claus, R.; Cohen, J. M.; Cohen-Tanugi, J.; Cominsky, L. R.; Condon, B.; Conrad, J.; Cutini, S.; D'Ammando, F.; de Angelis, A.; de Palma, F.; Desiante, R.; Digel, S. W.; di Venere, L.; Drell, P. S.; Drlica-Wagner, A.; Favuzzi, C.; Ferrara, E. C.; Franckowiak, A.; Fukazawa, Y.; Funk, S.; Fusco, P.; Gargano, F.; Gasparrini, D.; Giglietto, N.; Giommi, P.; Giordano, F.; Giroletti, M.; Glanzman, T.; Godfrey, G.; Gomez-Vargas, G. A.; Grenier, I. A.; Grondin, M.-H.; Guillemot, L.; Guiriec, S.; Gustafsson, M.; Hadasch, D.; Harding, A. K.; Hayashida, M.; Hays, E.; Hewitt, J. W.; Hill, A. B.; Horan, D.; Hou, X.; Iafrate, G.; Jogler, T.; Johannesson, G.; Johnson!, A. S.; Ka, Mae T.; Katagiri, H.; Kataoka, J.; Katsuta, J.; Kerr, M.; Knodlseder, J.; Kocevski, D.; Kuss, M.; Laffon, H.; Lande, J.; Larsson, S.; Latronico, L.; Lemoine-Goumard, M.; Li, J.; Li, L.; Longo, F.; Loparco, F.; Lovellette, M. N.; Lubrano, P.; Magill, J.; Maldera, S.; Marelli, M.; Mayer, M.; Mazziotta, M. N.; Michelson, P. F.; Mitthumsiri, W.; Mizuno, T.; Moiseev, A. A.; Monzani, M. E.; Moretti, E.; Morselli, A.; Moskalenko, I. V.; Murgia, S.; Nemmen, R.; Nuss, E.; Ohsugi, T.; Omodei, N.; Orienti, M.; Orlando, E.; Ormes, J. F.; Paneque, D.; Perkins, J. S.; Pesce-Rollins, M.; Petrosian, V.; Piron, F.; Pivato, G.; Porter, T. A.; Raino, S.; Rando, R.; Razzano, M.; Razzaque, S.; Reimer, A.; Reimer, O.; Renaud, M.; Reposeur, T.; Rousseau, R.; Saz Parkinson, P. M.; Schmid, J.; Schulz, A.; Sgro, C.; Siskind, E. J.; Spada, F.; Spandre, G.; Spinelli, P.; Strong, A. W.; Suson, D. J.; Tajima, H.; Takahashi, H.; Tanaka, T.; Thayer, J. B.; Thompson, D. J.; Tibaldo, L.; Tibolla, O.; Torres, D. F.; Tosti, G.; Troja, E.; Uchiyama, Y.; Vianello, G.; Wells, B.; Wood, K. S.; Wood, M.; Yassine, M.; Den Hartog P. R.; Zimmer, S.

    2016-06-01

    We have systematically characterized the Fermi/LAT 1-100GeV emission from 36 months (from 2008 August 4 to 2011 August 4) in 279 regions containing known radio SNRs, identifying sources emitting in the regions and then determining the likelihood that the source nearest the SNR is associated with it. We found 102 candidates, 30 of which have sufficient spatial overlap and significance with the alternative IEMs to suggest they are the GeV counterparts to their corresponding radio SNRs and an additional 14 candidates which may also be related to the SNRs. (3 data files).

  14. VizieR Online Data Catalog: Fermi LAT third source catalog (3FGL) (Acero+, 2015)

    NASA Astrophysics Data System (ADS)

    Acero, F.; Ackermann, M.; Ajello, M.; Albert, A.; Atwood, W. B.; Axelsson, M.; Baldini, L.; Ballet, J.; Barbiellini, G.; Bastieri, D.; Belfiore, A.; Bellazzini, R.; Bissaldi, E.; Blandford, R. D.; Bloom, E. D.; Bogart, J. R.; Bonino, R.; Bottacini, E.; Bregeon, J.; Britto, R. J.; Bruel, P.; Buehler, R.; Burnett, T. H.; Buson, S.; Caliandro, G. A.; Cameron, R. A.; Caputo, R.; Caragiulo, M.; Caraveo, P. A.; Casandjian, J. M.; Cavazzuti, E.; Charles, E.; Chaves, R. C. G.; Chekhtman, A.; Cheung, C. C.; Chiang, J.; Chiaro, G.; Ciprini, S.; Claus, R.; Cohen-Tanugi, J.; Cominsky, L. R.; Conrad, J.; Cutini, S.; D'Ammando, F.; de Angelis, A.; Deklotz, M.; de Palma, F.; Desiante, R.; Digel, S. W.; di Venere, L.; Drell, P. S.; Dubois, R.; Dumora, D.; Favuzzi, C.; Fegan, S. J.; Ferrara, E. C.; Finke, J.; Franckowiak, A.; Fukazawa, Y.; Funk, S.; Fusco, P.; Gargano, F.; Gasparrini, D.; Giebels, B.; Giglietto, N.; Giommi, P.; Giordano, F.; Giroletti, M.; Glanzman, T.; Godfrey, G.; Grenier, I. A.; Grondin, M.-H.; Grove, J. E.; Guillemot, L.; Guiriec, S.; Hadasch, D.; Harding, A. K.; Hays, E.; Hewitt, J. W.; Hill, A. B.; Horan, D.; Iafrate, G.; Jogler, T.; Johannesson, G.; Johnson, R. P.; Johnson, A. S.; Johnson, T. J.; Johnson, W. N.; Kamae, T.; Kataoka, J.; Katsuta, J.; Kuss, M.; La Mura, G.; Landriu, D.; Larsson, S.; Latronico, L.; Lemoine-Goumard, M.; Li, J.; Li, L.; Longo, F.; Loparco, F.; Lott, B.; Lovellette, M. N.; Lubrano, P.; Madejski, G. M.; Massaro, F.; Mayer, M.; Mazziotta, M. N.; McEnery, J. E.; Michelson, P. F.; Mirabal, N.; Mizuno, T.; Moiseev, A. A.; Mongelli, M.; Monzani, M. E.; Morselli, A.; Moskalenko, I. V.; Murgia, S.; Nuss, E.; Ohno, M.; Ohsugi, T.; Omodei, N.; Orienti, M.; Orlando, E.; Ormes, J. F.; Paneque, D.; Panetta, J. H.; Perkins, J. S.; Pesce-Rollins, M.; Piron, F.; Pivato, G.; Porter, T. A.; Racusin, J. L.; Rando, R.; Razzano, M.; Razzaque, S.; Reimer, A.; Reimer, O.; Reposeur, T.; Rochester, L. S.; Romani, R. W.; Salvetti, D.; Sanchez-Conde, M.; Saz Parkinson, P. M.; Schulz, A.; Siskind, E. J.; Smith, D. A.; Spada, F.; Spandre, G.; Spinelli, P.; Stephens, T. E.; Strong, A. W.; Suson, D. J.; Takahashi, H.; Takahashi, T.; Tanaka, Y.; Thayer J. G, .; Thayer, J. B.; Thompson, D. J.; Tibaldo, L.; Tibolla, O.; Torres, D. F.; Torresi, E.; Tosti, G.; Troja, E.; van Klaveren, B.; Vianello, G.; Winer, B. L.; Wood, K. S.; Wood, M.; Zimmer, S.

    2015-08-01

    The data for the 3FGL catalog were taken during the period from 2008 August 4 (15:43 UTC) to 2012 July 31 (22:46 UTC), to covering close to 4yr. The LAT detects γ-rays in the energy range from 20MeV to more than 300GeV. (3 data files).

  15. A potential metallographic technique for the investigation of pipe bombings.

    PubMed

    Walsh, Graham A; Inal, Osman T; Romero, Van D

    2003-09-01

    This study was conducted in an attempt to develop a metallographic method for the investigation of pipe bombings. Three common pipe materials, ASTM A53 steel, AISI 304L stainless steel, and 6061-T6 aluminum, were shock-loaded using five high explosives and three propellants. The explosives used were ANFO, Composition C4, C6 detasheet, nitroglycerine-based dynamite, and flake TNT. The propellants used were FFFFg black powder. Red Dot smokeless powder, and Turbo Fuel A. The post-blast microstructure, hardness, and, in the case of 304L, transformed martensite content were examined for each test. The damage done to the microstructure was found to increase with increasing detonation velocity of the explosives and increase in pressure generated by the shock-metal interaction. Material hardness and, in the case of 304L, martensite content showed a sharp increase followed by a plateau as the shock pressure and detonation velocity increased.

  16. Precipitate behavior in self-ion irradiated stainless steels at high doses

    NASA Astrophysics Data System (ADS)

    Jiao, Z.; Was, G. S.

    2014-06-01

    To study radiation-induced precipitation at high doses, solution annealed 304L SS and cold worked 316 SS were irradiated to 46 and 260 dpa at 380 °C using 5 MeV Fe++ and the radiation-induced precipitates were examined using atom probe tomography. Ni/Si-rich clusters were observed in all examined conditions. G-phase precipitates were observed in 316 SS at 46 dpa but only appeared in 304L SS at 260 dpa. Using the neutron irradiation to 46 dpa at 320 °C as a reference, the temperature shift for cold worked 316 SS appeared to be smaller than that of solution annealed 304L SS, probably due to the high density of dislocations, which served as defect sinks and mitigated the effect of high dose rate.

  17. Thermal stability and adhesion of low-emissivity electroplated Au coatings.

    SciTech Connect

    Jorenby, Jeff W.; Hachman, John T., Jr.; Yang, Nancy Y. C.; Chames, Jeffrey M.; Clift, W. Miles

    2010-12-01

    We are developing a low-emissivity thermal management coating system to minimize radiative heat losses under a high-vacuum environment. Good adhesion, low outgassing, and good thermal stability of the coating material are essential elements for a long-life, reliable thermal management device. The system of electroplated Au coating on the adhesion-enhancing Wood's Ni strike and 304L substrate was selected due to its low emissivity and low surface chemical reactivity. The physical and chemical properties, interface bonding, thermal aging, and compatibility of the above Au/Ni/304L system were examined extensively. The study shows that the as-plated electroplated Au and Ni samples contain submicron columnar grains, stringers of nanopores, and/or H{sub 2} gas bubbles, as expected. The grain structure of Au and Ni are thermally stable up to 250 C for 63 days. The interface bonding is strong, which can be attributed to good mechanical locking among the Au, the 304L, and the porous Ni strike. However, thermal instability of the nanopore structure (i.e., pore coalescence and coarsening due to vacancy and/or entrapped gaseous phase diffusion) and Ni diffusion were observed. In addition, the study also found that prebaking 304L in the furnace at {ge} 1 x 10{sup -4} Torr promotes surface Cr-oxides on the 304L surface, which reduces the effectiveness of the intended H-removal. The extent of the pore coalescence and coarsening and their effect on the long-term system integrity and outgassing are yet to be understood. Mitigating system outgassing and improving Au adhesion require a further understanding of the process-structure-system performance relationships within the electroplated Au/Ni/304L system.

  18. Proposed Testing to Assess the Accuracy of Glass-To-Metal Seal Stress Analyses.

    SciTech Connect

    Chambers, Robert S.; Emery, John M; Tandon, Rajan; Antoun, Bonnie R.; Stavig, Mark E.; Newton, Clay S.; Gibson, Cory S; Bencoe, Denise N.

    2014-09-01

    The material characterization tests conducted on 304L VAR stainless steel and Schott 8061 glass have provided higher fidelity data for calibration of material models used in Glass - T o - Metal (GTM) seal analyses. Specifically, a Thermo - Multi - Linear Elastic Plastic ( thermo - MLEP) material model has be en defined for S S304L and the Simplified Potential Energy Clock nonlinear visc oelastic model has been calibrated for the S8061 glass. To assess the accuracy of finite element stress analyses of GTM seals, a suite of tests are proposed to provide data for comparison to mo del predictions.

  19. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-05-02

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  20. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-04-17

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  1. Cell cases for Discus 3

    NASA Technical Reports Server (NTRS)

    Thierfelder, H.

    1977-01-01

    Batteries designed for the defense satellite communications system were modified to meet increased power requirements. A stainless steel case for the cell, approximately 4 inches wide, 4 1/2 inches high and 1 inch thick, with a weld down a narrow edge, has 12 mil 304-L stainless steel side walls and a 19 mil 304-L stainless bottom. A dip-brazed 60-61 aluminum retainer is electrically separated from the steel case by 15 mils of potting compound. The thickness of the compound varies from 10 to 20 mils, except at the bottom, where it is 20 to 30 mils thick. Pressure test results are discussed.

  2. Failure Prevention by Short Time Corrosion Tests

    SciTech Connect

    MICKALONIS, JOHN

    2005-05-01

    Short time corrosion testing of perforated sheets and wire meshes fabricated from Type 304L stainless steel, Alloy 600 and C276 showed that 304L stainless steel perforated sheet should perform well as the material of construction for dissolver baskets. The baskets will be exposed to hot nitric acid solutions and are limited life components. The corrosion rates of the other alloys and of wire meshes were too high for useful extended service. Test results also indicated that corrosion of the dissolver should drop quickly during the dissolutions due to the inhibiting effects of the corrosion products produced by the dissolution processes.

  3. 75 FR 35712 - National Pollutant Discharge Elimination System (NPDES): Use of Sufficiently Sensitive Test...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-23

    ... Pulp and Paper Mills'' (referred to as the 304(l) Guidance, March 15, 1989, available at http://www.epa... Regulation of Discharges of PCDDs and PCDFs from Pulp and Paper Mills to Waters of the United States'' (the..., footnotes to table 2 of EPA Method 1624 and table 3 of EPA Method 1625 (49 FR 43234, October 26, 1984);...

  4. 46 CFR 151.55-1 - General.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... liquid. (Equivalent to § 151.56-1(a) and (b).) (g) Aluminum, stainless steel, or steel covered with a... stainless steel shall be used as materials of construction. For concentrations of less than 98 percent, 304L or 316 stainless steel shall be used as materials of construction. (j) Zinc, alloys that have...

  5. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  6. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  7. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  8. Microstructure and properties of TiB 2-containing coatings prepared by arc spraying

    NASA Astrophysics Data System (ADS)

    Fang, Jian-Jun; Li, Zhu-Xin; Shi, Yao-Wu

    2008-04-01

    Low cost arc spraying and cored wires were used to deposit composite coatings consisting of TiB 2 and TiB 2/Al 2O 3 hard particles in a Ni(Cr) and stainless steel 304L matrix. Four coatings were prepared namely Ni(Cr)-TiB 2, Ni(Cr)-TiB 2/Al 2O 3, 304L-TiB 2 and 304L-TiB 2/Al 2O 3. The microstructural characteristics of powders and coatings were observed by scanning electron microscopy (SEM). Phase compositions of powders were analyzed by X-ray diffraction (XRD). Although all the analyzed coatings exhibited similar lamella structure, remarkable differences not only in the morphology of hard phase and matrix but also in the size and distribution of hard phases were observed from one coating to another. Tribological behavior of the coatings was analyzed in room temperature dry sliding wear tests (block-on-ring configuration), under 75 N at low velocity (0.5 m/s). The coatings showed far high wear resistance than low carbon steel substrate under same conditions examined. Wear loss of 304L-TiB 2 and Ni(Cr)-TiB 2 coatings were lower nearly 15 times than that of steel substrate. TiB 2 hard phases in coatings bonded well with metal matrix contributed to high wear resistance.

  9. Multi-Canister overpack dual pressure rating

    SciTech Connect

    SMITH, K.E.

    1998-11-03

    The SNF Project will change the Multi-Canister Overpack (MCO) design pressure rating in the mechanical closure configuration to 150 psig to permit substitution of 304L/304 stainless steel for the higher cost XM-19 in the MCO collar. The 450 psig pressure rating for the final welded MCO will remain unchanged.

  10. Anthocyanins Present in Some Tropical Fruits.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Many tropical fruits are rich in anthocyanins, though limited information is available about the characterization and quantification of these anthocyanins. The identification of anthocyanin pigments in four tropical fruits was determined by ion trap mass spectrometry. Fruits studied included acero...

  11. Materials selection for kraft batch digesters

    SciTech Connect

    Wensley, A.; Moskal, M.; Wilton, W.

    1997-08-01

    Several candidate materials were evaluated by corrosion testing in autoclaves containing white and black liquors for batch digesters. The relationship between corrosion rate and corrosion potential was determined for ASTM SA516-Grade 70 carbon steel, UNS S30403 (Type 304L) austenitic stainless steel, UNS S31803 (2205) and UNS S32550 (2605) duplex stainless steels, and two stainless steel weld overlays, applied by the GMAW (gas metal arc welding) and SAW (submerged arc welding) processes. The tests revealed that SA516-Grade 70 carbon steel and type 304L stainless steel can experience high rates of corrosion. For the duplex stainless steels and weld overlays, corrosion resistance improved with chromium content. A chromium content of at least 25% was found to be necessary for good corrosion resistance.

  12. Effect of Specimen Diameter on Tensile Properties of Austenitic Stainless Steels in Liquid Hydrogen and Gaseous Helium at 20K

    NASA Astrophysics Data System (ADS)

    Fujii, H.; Ohmiya, S.; Shibata, K.; Ogata, T.

    2006-03-01

    Tensile tests using round bar type specimens of 3, 5 and 7 mm in diameter were conducted at 20K in liquid hydrogen and also in gaseous helium at the same temperature for three major austenitic stainless steels, JIS SUS304L, 316L and 316LN, extensively used for cryogenic applications including liquid hydrogen transportation and storage vessels. Stress-strain curves were considerably different between circumstances and also specimen diameter, resulting in differences of strength and ductility. In liquid hydrogen, serrated deformation appeared after considerable work hardening and more active in specimens with larger diameter. Meanwhile serrated deformation was observed from the early stage of plastic deformation in gaseous helium at 20 K and serration was more frequent in specimens with smaller diameter. The serrated deformation behaviors were numerically simulated for 304L steel with taking thermal properties such as thermal conductivity, specific heat, heat transfer from specimens to cryogenic media into account, and some agreement with the experiments was obtained.

  13. Corrosion of stainless steel piping in a high manganese fresh water

    SciTech Connect

    Avery, R.E.; Lutey, R.W.; Musick, J.; Pinnow, K.E.; Tuthill, A.H.

    1996-07-01

    In March of 1993, about two years after startup in early 1991, pinhole leaks were found in the 16 in. (406 mm) type 304L stainless steel (UNS S30403) raw water piping at the Brunswick-Topsham Water District (BTWD) Potable Water Treatment Plant (PWTP) in Brunswick, Maine. The low chloride manganese-containing well water is chlorinated in the pump house. After reaching the plant, the raw water is handled in type 304L stainless steel (UNS S30403) piping. It was initially felt that the corrosion might be the microbiologically influenced corrosion (MIC) type corrosion described by Tverberg, Pinnow, and Redmerski. Investigation showed that the role of manganese and chlorine differed, in important respects, from that described by Tverberg et. al., and that heat tint scale may have played a significant role in the corrosion that occurred at the BTWD plant.

  14. Corrosion Behavior of Stainless Steels in Neutral and Acidified Sodium Chloride Solutions by Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolady, M. R.; Vinje, R. D.

    2004-01-01

    The objective of this work was to evaluate the corrosion performance of three alloys by Electrochemical Impedance Spectroscopy (EIS) and to compare the results with those obtained during a two-year atmospheric exposure study.' Three alloys: AL6XN (UNS N08367), 254SM0 (UNS S32154), and 304L (UNS S30403) were included in the study. 304L was included as a control. The alloys were tested in three electrolyte solutions which consisted of neutral 3.55% NaC1, 3.55% NaC1 in 0.lN HC1, and 3.55% NaC1 in 1.ON HC1. These conditions were expected to be less severe, similar, and more severe respectively than the conditions at NASA's Kennedy Space Center launch pads.

  15. Corrosion Study Using Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Farooq, Muhammad Umar

    2003-01-01

    Corrosion is a common phenomenon. It is the destructive result of chemical reaction between a metal or metal alloy and its environment. Stainless steel tubing is used at Kennedy Space Center for various supply lines which service the orbiter. The launch pads are also made of stainless steel. The environment at the launch site has very high chloride content due to the proximity to the Atlantic Ocean. Also, during a launch, the exhaust products in the solid rocket boosters include concentrated hydrogen chloride. The purpose of this project was to study various alloys by Electrochemical Impedance Spectroscopy in corrosive environments similar to the launch sites. This report includes data and analysis of the measurements for 304L, 254SMO and AL-6XN in primarily neutral 3.55% NaCl. One set of data for 304L in neutral 3.55%NaCl + 0.1N HCl is also included.

  16. Evaluation of the stress corrosion behavior of selected stainless steels

    SciTech Connect

    Dorning, R.E. II

    1983-11-05

    The objective of this investigation was to determine the stress corrosion behavior of selected stainless steels in several fluorinating environments. The possibility of stress corrosion cracking or pitting which could substantially reduce the serviceability of the stainless steels was the primary concern. Laboratory testing indicated that stress corrosion cracking or other forms of localized attack of the austenitic stainless steels tested (304, 304-L, 316, and 316-L) would not occur in the dry gas environments investigated. AISI 316 and 316-L stainless steels exhibited no significant corrosion in any of the test environments. Stressed 304 and 304-L stainless steels exhibited increased general corrosion and pitting when moisture was added to the fluorinating environment. 3 refs., 1 fig., 3 tabs.

  17. Thermal conductivity and electrical resistivity of porous material

    NASA Technical Reports Server (NTRS)

    Koh, J. C. Y.; Fortini, A.

    1971-01-01

    Thermal conductivity and electrical resistivity of porous materials, including 304L stainless steel Rigimesh, 304L stainless steel sintered spherical powders, and OFHC sintered spherical powders at different porosities and temperatures are reported and correlated. It was found that the thermal conductivity and electrical resistivity can be related to the solid material properties and the porosity of the porous matrix regardless of the matrix structure. It was also found that the Wiedermann-Franz-Lorenz relationship is valid for the porous materials under consideration. For high conductivity materials, the Lorenz constant and the lattice component of conductivity depend on the material and are independent of the porosity. For low conductivity, the lattice component depends on the porosity as well.

  18. Corrosion behavior of weldments of Ti and Ti-5Ta for nuclear fuel reprocessing plants

    SciTech Connect

    Mudali, U.K.; Dayal, R.K.; Gnanamoorthy, J.B.

    1995-12-01

    Corrosion studies on specimens of nuclear-grade type 304L stainless steel, titanium, Ti-5Ta, and their respective weldments were carried out in a boiling nitric acid medium, as well as in boiling nitric acid containing hexavalent chromium and divalent silver ions. The weldments were prepared using a tungsten inert gas welding process. Titanium and its weldment showed excellent corrosion resistance in both media compared to 304L stainless steel. Specimens of Ti-5Ta alloy base showed excellent corrosion resistance, whereas its weldment showed higher corrosion rates in boiling nitric acid medium. Scanning electron microscopy and x-ray diffraction analyses were carried out on the tested specimens to examine the scale morphology and the phases present on the surface.

  19. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Strum, M.J.; Weiss, H.; Farmer, J.C. ); Bullen, D.B. )

    1988-06-01

    This volume surveys the effects of welding on the degradation modes of three austenitic alloys: Types 304L and 316L stainless steels and Alloy 825. These materials are candidates for the fabrication of containers for the long-term storage of high-level nuclear waste. The metallurgical characteristics of fusion welds are reviewed here and related to potential degradation modes of the containers. Three specific areas are discussed in depth: (1) decreased resistance to corrosion in the forms of preferential corrosion, sensitization, and susceptibility to stress corrosion cracking, (2) hot cracking in the heat-affected zone and the weld zone, and (3) formation of intermetallic phases. The austenitic alloys are ranked as follows in terms of overall weldability: Alloy 825 (best) > Type 316L stainless steel > Type 304L stainless steel (worst). 108 refs., 31 figs., 7 tabs.

  20. Influence of high pressure hydrogen environment on tensile and fatigue properties of stainless steels at low temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, T.

    2012-06-01

    Hydrogen environment embrittlement (HEE) of stainless steels in the environment of high pressure and low temperature hydrogen gas was evaluated using a very simple mechanical properties testing procedure. In the method, the high-pressure hydrogen environment is produced just inside the hole in the specimen. In this work, the effects of HEE on fatigue properties for austenitic stainless steels SUS304L and SUS316L were evaluated at 298 and 190 K. The effects of HEE on the tensile properties of higher strength stainless steels, such as strain-hardened 316, SUS630, and other alloys, SUH660 and Alloy 718 were also examined. The less effect of HEE on fatigue properties of SUS316L and tensile properties of strain-hardened 316 were observed compared with SUS304L and other steels at room temperature and 190 K.

  1. Hot-wall corrosion testing of simulated high level nuclear waste

    SciTech Connect

    Chandler, G.T.; Zapp, P.E.; Mickalonis, J.I.

    1995-01-01

    Three materials of construction for steam tubes used in the evaporation of high level radioactive waste were tested under heat flux conditions, referred to as hot-wall tests. The materials were type 304L stainless steel alloy C276, and alloy G3. Non-radioactive acidic and alkaline salt solutions containing halides and mercury simulated different high level waste solutions stored or processed at the United States Department of Energy`s Savannah River Site. Alloy C276 was also tested for corrosion susceptibility under steady-state conditions. The nickel-based alloys C276 and G3 exhibited excellent corrosion resistance under the conditions studied. Alloy C276 was not susceptible to localized corrosion and had a corrosion rate of 0.01 mpy (0.25 {mu}m/y) when exposed to acidic waste sludge and precipitate slurry at a hot-wall temperature of 150{degrees}C. Type 304L was susceptible to localized corrosion under the same conditions. Alloy G3 had a corrosion rate of 0.1 mpy (2.5 {mu}m/y) when exposed to caustic high level waste evaporator solution at a hot-wall temperature of 220{degrees}C compared to 1.1 mpy (28.0 {mu}/y) for type 304L. Under extreme caustic conditions (45 weight percent sodium hydroxide) G3 had a corrosion rate of 0.1 mpy (2.5 {mu}m/y) at a hot-wall temperature of 180{degrees}C while type 304L had a high corrosion rate of 69.4 mpy (1.8 mm/y).

  2. IMPACT OF NUCLEAR MATERIAL DISSOLUTION ON VESSEL CORROSION

    SciTech Connect

    Mickalonis, J.; Dunn, K.; Clifton, B.

    2012-10-01

    Different nuclear materials require different processing conditions. In order to maximize the dissolver vessel lifetime, corrosion testing was conducted for a range of chemistries and temperature used in fuel dissolution. Compositional ranges of elements regularly in the dissolver were evaluated for corrosion of 304L, the material of construction. Corrosion rates of AISI Type 304 stainless steel coupons, both welded and non-welded coupons, were calculated from measured weight losses and post-test concentrations of soluble Fe, Cr and Ni.

  3. Understanding the operation and use of high temperature electrochemical corrosion rate probes

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Holcomb, Gordon R.; Ziomek-Moroz, M.; Cayard, Michael S.; Eden, David A.

    2004-01-01

    Electrochemical corrosion rate probes were constructed and tested along with mass loss coupons in a N2/O2/CO2 plus water vapor environment. Temperatures ranged from 450 to 600 C. Corrosion rates for ash-covered mild steel, 304L SS, and 316L SS probes using electrochemical techniques were a function of time, temperature, and process environment. Correlation between electrochemical and mass loss corrosion rates was good.

  4. An Evaluation for Creep of 3013 Inner Can Lids

    SciTech Connect

    DAUGHERTY, W. L.; GIBBS, K. M.; LOUTHAN JR., M. R.; DUNN, K. A.

    2005-09-01

    The deflection of Type 304L austenitic stainless steel can lids on inner 3013 containers is monitored to identify any buildup of pressure within the container. This paper provides the technical basis to conclude that creep-induced deformation of these lids will be insignificant unless the temperature of storage exceeds 400 C. This conclusion is based on experimental literature data for Types 304 and 316 stainless steel and on a phenomenological evaluation of potential creep processes.

  5. Stress corrosion cracking of candidate materials for nuclear waste containers

    SciTech Connect

    Maiya, P.S.; Shack, W.J.; Kassner, T.F.

    1989-09-01

    Types 304L and 316L stainless steel (SS), Incoloy 825, Cu, Cu-30%Ni, and Cu-7%Al have been selected as candidate materials for the containment of high-level nuclear waste at the proposed Yucca Mountain Site in Nevada. The susceptibility of these materials to stress corrosion cracking has been investigated by slow-strain-rate tests (SSRTs) in water which simulates that from well J-13 (J-13 water) and is representative of the groundwater present at the Yucca Mountain site. The SSRTs were performed on specimens exposed to simulated J-13 water at 93{degree}C and at a strain rate 10{sup {minus}7} s{sup {minus}1} under crevice conditions and at a strain rate of 10{sup {minus}8} s{sup {minus}1} under both crevice and noncrevice conditions. All the tests were interrupted after nominal elongation strains of 1--4%. Examination by scanning electron microscopy showed some crack initiation in virtually all specimens. Optical microscopy of metallographically prepared transverse sections of Type 304L SS suggests that the crack depths are small (<10 {mu}m). Preliminary results suggest that a lower strain rate increases the severity of cracking of Types 304L and 316L SS, Incoloy 825, and Cu but has virtually no effect on Cu-30%Ni and Cu-7%Al. Differences in susceptibility to cracking were evaluated in terms of a stress ratio, which is defined as the ratio of the increase in stress after local yielding in the environment to the corresponding stress increase in an identical test in air, both computed at the same strain. On the basis of this stress ratio, the ranking of materials in order of increasing resistance to cracking is: Types 304L SS < 316L SS < Incoloy 825 {congruent} Cu-30%Ni < Cu {congruent} Cu-7%Al. 9 refs., 12 figs., 7 tabs.

  6. Impact Testing of Stainless Steel Materials

    SciTech Connect

    R. K. Blandford; D. K. Morton; T. E. Rahl; S. D. Snow

    2005-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates (10 to 200 per second) during accidental drop events. Mechanical characteristics of these materials under dynamic (impact) loads in the strain rate range of concern are not well documented. The goal of the work presented in this paper was to improve understanding of moderate strain rate phenomena on these materials. Utilizing a drop-weight impact test machine and relatively large test specimens (1/2-inch thick), initial test efforts focused on the tensile behavior of specific stainless steel materials during impact loading. Impact tests of 304L and 316L stainless steel test specimens at two different strain rates, 25 per second (304L and 316L material) and 50 per second (304L material) were performed for comparison to their quasi-static tensile test properties. Elevated strain rate stress-strain curves for the two materials were determined using the impact test machine and a “total impact energy” approach. This approach considered the deformation energy required to strain the specimens at a given strain rate. The material data developed was then utilized in analytical simulations to validate the final elevated stress-strain curves. The procedures used during testing and the results obtained are described in this paper.

  7. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  8. In situ study of HfO{sub 2} atomic layer deposition on InP(100)

    SciTech Connect

    Dong, H.; Brennan, B.; Kim, J.; Hinkle, C. L.; Wallace, R. M.; Zhernokletov, D.

    2013-04-29

    The interfacial chemistry of the native oxide and chemically treated InP samples during atomic layer deposition (ALD) HfO{sub 2} growth at 250 Degree-Sign C has been studied by in situ X-ray photoelectron spectroscopy. The In-oxide concentration is seen to gradually decrease on the native oxide and acid etched samples. No significant changes of the P-oxide concentrations are detected, while the P-oxides chemical states are seen to change gradually during the initial cycles of ALD on the native oxide and the chemically treated samples. (NH{sub 4}){sub 2}S treatment strongly decreases In-oxide and P-oxide concentrations prior to ALD and maintains low concentrations during the ALD process.

  9. Electrochemical Impedance Spectroscopy of Alloys in a Simulated Space Shuttle Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolody, M. R.; Vinje, R. D.; Whitten, M. C.; Li, D.

    2005-01-01

    Corrosion studies began at NASA/Kennedy Space Center in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. An outdoor exposure facility on the beach near the launch pad was established for this purpose at that time. The site has provided over 35 years of technical information on the evaluation of the long-term corrosion performance of many materials and coatings as well as on maintenance procedures. Results from these evaluations have helped NASA find new materials and processes that increase the safety and reliability of our flight hardware, launch structures, and ground support equipment. The launch environment at the Kennedy Space Center (KSC) is extremely corrosive due to the combination of ocean salt spray, heat, humidity, and sunlight. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. Over the years, many materials have been evaluated for their corrosion performance under conditions similar to those found at the launch pads. These studies have typically included atmospheric exposure and evaluation with conventional electrochemical methods such as open circuit potential (OCP) measurements, polarization techniques, and electrochemical impedance spectroscopy (EIS). The atmosphere at the Space Shuttle launch site is aggressive to most metals and causes severe pitting in many of the common stainless steel alloys such as type 304L stainless steel (304L SS). A study was undertaken to find a more corrosion resistant material to replace the existing 304L SS tubing. This paper presents the results from atmospheric exposure as well as electrochemical measurements on the corrosion resistance of AL-6XN (UNS N08367) and 254-SMO (UNS S32154). Type 304L SS (UNS S30403) was used as a control. Conditions at the Space Shuttle launch pad were

  10. Electrochemical Impedance Spectroscopy of Alloys in a Simulated Space Shuttle Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolody, M. R.; Vinje, R. D.

    2004-01-01

    Type 304L stainless steel (304L SS) tubing is currently used in various supply lines that service the Orbiter at NASA's John F. Kennedy Space Center Launch Pads in Florida (USA). The atmosphere at the Space Shuffle launch site is very corrosive due to a combination of factors, such as the proximity of the Atlantic Ocean and the concentrated hydrochloric acid produced by the fuel combustion reaction in the solid rocket boosters. The acidic chloride environment is aggressive to most metals and causes severe pitting in many of the common stainless steel alloys such as 304L SS. Stainless steel tubing is susceptible to pitting corrosion that can cause cracking and rupture of both high-pressure gas and fluid systems. Outages in the systems where failures occur can impact the normal operation of the shuttle and launch schedules. The use of a more corrosion resistant tubing alloy for launch pad applications would greatly reduce the probability of failure, improve safety, lessen maintenance costs, and reduce downtime. A study which included ten alloys was undertaken to find a more corrosion resistant material to replace the existing 304L SS tubing. The study included atmospheric exposure at NASA's John F. Kennedy Space Center outdoor corrosion test site near the launch pads and electrochemical measurements in the laboratory which included DC techniques and electrochemical impedance spectroscopy (EIS). This paper presents the results from EIS measurements on three of the alloys: AL6XN (UN N08367), 254SMO (UNS S32l54), and 304L SS (UNS S30403). Type 304L SS was included in the study as a control. The alloys were tested in three electrolyte solutions which consisted of neutral 3.55% NaC1, 3.55% NaCl in O.1N HC1, and 3.55% NaCl in 1.ON HC1. The solutions were chosen to simulate environments that were expected to be less, similar, and more aggressive, respectively, than those present at the Space Shuttle launch pads. The results from the EIS measurements were analyzed to

  11. 76 FR 774 - Light-Walled Rectangular Pipe and Tube From Mexico: Extension of Time Limit for Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-06

    ... Mexico: Preliminary Results of Antidumping Duty Administrative Review, 75 FR 55559 (September 13, 2010... FR at 55567. Respondent companies Nacional de Acero S.A. de C.V., Regiomontana de Perfiles y Tubos S... 13, 2010. On October 18, 2010, the domestic interested parties (Atlas Tube, Bull Moose Tube...

  12. ATel 7545: Fermi LAT Detection of a GeV flare from spectrally hard FSRQ S4 1800+44

    NASA Astrophysics Data System (ADS)

    Buson, S.; Fermi LAT Collaboration

    2015-05-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) S4 1800+44 (also known as 3FGL J1801.5+4403, Acero et al. ...

  13. Fermi-LAT detection of hard spectrum gamma-ray activity from the FSRQ PKS 1532+01

    NASA Astrophysics Data System (ADS)

    Ciprini, S.; Cheung, C. C.

    2015-03-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) PKS 1532+01 (also known as 3FGL J1534.5+0128, Acero et al.

  14. ATel 7453: Fermi LAT detection of a GeV flare from the FSRQ PKS 2032+107

    NASA Astrophysics Data System (ADS)

    Orienti, M.; D'Ammando, F.; Fermi Large Area Telescope Collaboration

    2015-04-01

    The Large Area Telescope (LAT), on board the Fermi Gamma-ray Space Telescope, has observed gamma-ray flaring activity from a source positionally consistent with the flat spectrum radio quasar PKS 2032+107 (also known as 3FGL J2035.3+1055, Acero et al. ...

  15. Attenuation of shock waves in copper and stainless steel

    SciTech Connect

    Harvey, W.B.

    1986-06-01

    By using shock pins, data were gathered on the trajectories of shock waves in stainless steel (SS-304L) and oxygen-free-high-conductivity copper (OFHC-Cu). Shock pressures were generated in these materials by impacting the appropriate target with thin (approx.1.5 mm) flying plates. The flying plates in these experiments were accelerated to high velocities (approx.4 km/s) by high explosives. Six experiments were conducted, three using SS-304L as the target material and three experiments using OFHC-Cu as the target material. Peak shock pressures generated in the steel experiments were approximately 109, 130, and 147 GPa and in the copper experiments, the peak shock pressures were approximately 111, 132, and 143 GPa. In each experiment, an attenuation of the shock wave by a following release wave was clearly observed. An extensive effort using two characteristic codes (described in this work) to theoretically calculate the attenuation of the shock waves was made. The efficacy of several different constitutive equations to successfully model the experiments was studied by comparing the calculated shock trajectories to the experimental data. Based on such comparisons, the conclusion can be drawn that OFHC-Cu enters a melt phase at about 130 GPa on the principal Hugoniot. There was no sign of phase changes in the stainless-steel experiments. In order to match the observed attenuation of the shock waves in the SS-304L experiments, it was necessary to include strength effects in the calculations. It was found that the values for the parameters in the strength equations were dependent on the equation of state used in the modeling of the experiments. 66 refs., 194 figs., 77 tabs.

  16. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Farmer, J.C.; Van Konynenburg, R.A.; McCright, R.D. ); Bullen, D.B. )

    1988-04-01

    Three iron- to nickel-based austenitic alloys (Types 304L and 316L stainless steels and Alloy 825) are being considered as candidate materials for the fabrication of high-level radioactive-waste containers. Waste will include fuel assemblies from reactors as well as high-level waste in borosilicate glass forms, and will be sent to the prospective repository at Yucca Mountain, Nevada. The decay of radionuclides in the repository will result in the generation of substantial heat and in fluences of gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including atmospheric oxidation; uniform aqueous phase corrosion; pitting; crevice corrosion; sensitization and intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This report is an analysis of data relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of the three austenitic candidate alloys. The candidates are compared in terms of their susceptibilities to these forms of corrosion. Although all three candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these types of localized corrosion (LC); such resistance is important because pits can penetrate the metal and serve as crack initiation sites. Both Types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented in Alloy 825 under comparable conditions. Gamma radiation has been found to enhance SCC in Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while the effects of microbiologically induced corrosion have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. 211 refs., 49 figs., 10 tabs.

  17. Interdiffusion Behavior in Aluminide Coatings for Power Generation Applications

    SciTech Connect

    Zhang, Y.; Pint, B.A.; Haynes, J.A.; Cooley, K.M.; Wright, I.G.

    2003-04-22

    One of the critical issues for the application of iron aluminide coatings is the loss of Al from the coating into the Fe-base substrate alloys which do not contain aluminum. The interdiffusion behavior between chemical vapor deposited (CVD) aluminide coatings and ferritic and austenitic substrates is being studied for times up to 10,000h in the temperature range of 500-800 C. Coatings were synthesized using a laboratory-scale CVD reactor on representative commercial ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys. The aluminide coatings on both alloys typically consisted of a relatively thin (20-25 {micro}m) Al-rich outer layer and a thicker (150- 250 {micro}m) inner layer with less Al. The composition profiles before and after interdiffusion testing were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe-9Cr-1Mo and 304L alloys. Particularly, a two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2000h at 800 C. The interdiffusion behavior also was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Reasonable agreement was observed between the simulated and experimental composition profiles although more work is needed to confirm assumptions made in the model.

  18. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L.

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  19. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L. )

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy's application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  20. The effects of tritium and decay helium on the fracture toughness properties of stainless steels

    SciTech Connect

    Morgan, M.J.

    1991-01-01

    J-integral fracture mechanics techniques and scanning electron microscopy observations were used to investigate the effects of tritium and its decay product, helium-3, on Types 304L, 316L, 21-6-9, A286, and JBK-75 (Modified A286) stainless steels. Tritium-exposed samples of each steel had lower fracture toughness values and less resistance to stable crack growth than control samples. Type 316L stainless steel was more resistant to the embrittling effects of tritium and decay helium than the other steels.

  1. The effects of tritium and decay helium on the fracture toughness properties of stainless steels

    SciTech Connect

    Morgan, M.J.

    1991-12-31

    J-integral fracture mechanics techniques and scanning electron microscopy observations were used to investigate the effects of tritium and its decay product, helium-3, on Types 304L, 316L, 21-6-9, A286, and JBK-75 (Modified A286) stainless steels. Tritium-exposed samples of each steel had lower fracture toughness values and less resistance to stable crack growth than control samples. Type 316L stainless steel was more resistant to the embrittling effects of tritium and decay helium than the other steels.

  2. COMPARISON OF AIR AND DEUTERIUM ON PINCH WELD BOND APPEARANCE

    SciTech Connect

    Korinko, P

    2005-10-11

    The effect that air and deuterium internal atmospheres have on the pinch weld bond quality was evaluated by conducting a scoping study using type 304L stainless steel LF-7 test stems that were fabricated for an associated study. Welds were made under cool, yet nominal conditions to exacerbate the influence of the atmosphere. The bond quality of the welds was directly related to the internal atmosphere with the air atmosphere welds being of lower quality than the deuterium atmosphere welds for nominally identical welding conditions.

  3. Fabrication of capsule assemblies, phase 3

    NASA Technical Reports Server (NTRS)

    Keeton, A. R.; Stemann, L. G.

    1973-01-01

    Thirteen capsule assemblies were fabricated for evaluation of fuel pin design concepts for a fast spectrum lithium cooled compact space power reactor. These instrumented assemblies were designed for real time test of prototype fuel pins. Uranium mononitride fuel pins were encased in AISI 304L stainless steel capsules. Fabrication procedures were fully qualified by process development and assembly qualification tests. Instrumentation reliability was achieved utilizing specially processed and closely controlled thermocouple hot zone fabrication and by thermal screening tests. Overall capsule reliability was achieved with an all electron beam welded assembly.

  4. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    SciTech Connect

    Aagesen, Larry K.; Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  5. ``Super''alloys GENERIC ENDEMIC EXTANT THERMAL Wigner's-Disease/.../Overageing-Embrittlement/ ``Sensitization'' SEVERE SHOCKS-INstability; Siegel FIRST ORIGINAL EXPERIMENTAL Giant-Magneto-resistance(GMR) Diagnosis

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Tatro, Clement; Williams, Wendell; Lewis, Thomas; Hoffman, Ace; Fart, Albart; Gruntbug, Peter; Siegel, Edward

    2011-06-01

    Carbides solid-state chemistry[ES & WW: PSS (72); Semis. & Insuls.(79)-3-papers!!!] domination of old/new nuclear-reactors/spent-fuel-casks/refineries/jet/ missile/rocket-engines in austenitic/FCC Ni/Fe/Co-based (so mis-called) ''super''alloys(182/82Hastelloy-X,600,304/304L-Stainless-Steels,...690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms!!!): THERMAL: Wigner's-disease(WDphysics)[J.Appl.Phys.17,857(46)]/ Ostwald-ripening (OR;chemistry)/spinodal-decomposition(SD;physics)/overageing-

  6. Environmental crack-growth behavior of high strength pressure vessel alloys

    NASA Technical Reports Server (NTRS)

    Forman, R. G.

    1975-01-01

    Results of sustained-load environmental crack growth threshold tests performed on six spacecraft pressure vessel alloys are presented. The alloys were Inconel 718, 6Al-4V titanium, A-286 steel, AM-350 stainless steel, cryoformed AISI 301 stainless steel; and cryoformed AISI 304L steel. The test environments for the program were air, pressurized gases of hydrogen, oxygen, nitrogen, and carbon dioxide, and liquid environments of distilled water, sea water, nitrogen tetroxide, hydrazine, aerozine 50, monomethyl hydrazine, and hydrogen peroxide. Surface flaw type specimens were used with flaws located in both base metal and weld metal.

  7. ASSESSMENT OF RESIDUAL STRESSES IN SRS AND HANFORD 3013 INNER AND CONVENIENCE CANS

    SciTech Connect

    Mickalonis, J.

    2009-03-01

    Chloride stress corrosion cracking (SCC) is a plausible corrosion mechanism for the stainless steel 3013 containers during their lifetime for plutonium material storage if sufficient electrolyte is present within the container. Contributing factors for SCC, such as fabrication and welding residual stresses, are present in the 3013 cans. Convenience and inner cans from both Hanford and SRS are made by a flow form process, which cold works the stainless steel during fabrication. Additionally, the inner cans also are sealed at the can top with a closure weld to the sealing plug. Only SRS and Hanford were tested since moisture levels were significant for SCC. As part of the 3013 corrosion plan for FY09, testing in a boiling magnesium chloride solution was performed on actual 3013 convenience and inner cans to determine if the residual stresses were sufficient for the initiation and propagation of SCC. Additional testing in a 40% calcium chloride solution was also performed on 304L stainless steel SCC coupons, i.e. stressed teardrop-shaped samples (teardrops), and an inner can welded top to provide comparative results and to assess the effect of residual stresses in a less aggressive environment. The testing performed under this task consisted of 3013 inner and convenience cans and 304L teardrops exposed to a boiling magnesium chloride solutions per ASTM G36 and a 40% calcium chloride solution at 100 C following the guidance of ASTM G123. Cracking occurred in all can types including the inner can bottom and welded top and the bottoms of the SRS and Hanford convenience cans when exposed to the boiling magnesium chloride solution at 155 C. Cracking occurred at different times indicative of the residual stress levels in the cans. 304L teardrops cracked in the shortest time interval and therefore provide a conservative estimate for can performance. Testing in a 40% calcium chloride solution at 100 C demonstrated that cracking occurs in a less aggressive environment but at

  8. A multi-level code for metallurgical effects in metal-forming processes

    SciTech Connect

    Taylor, P.A.; Silling, S.A.; Hughes, D.A.; Bammann, D.J.; Chiesa, M.L.

    1997-08-01

    The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

  9. Efficient SS steam trap has common inlet/outlet

    SciTech Connect

    Not Available

    1982-11-01

    This article is an evalution of an energy efficient inverted bucket steam trap which received an Honors award in the steam traps category in the 1982 Chemical Processing Vaaler competition because it features a common centerline top inlet/bottom outlet connection which permits closer installation to discharge several traps into a manifold return, and eliminates any repiping on vertical lines to replace other types of traps that may be wasting energy. The common centerline connector with either a screwed or socket weld end fitting is made of carbon steel and welded to the corrosion-resistant Type 304L stainless steel body.

  10. Controlled powder morphology experiments in megabar 304 stainless steel compaction

    SciTech Connect

    Staudhammer, K.P.; Johnson, K.A.

    1985-01-01

    Experiments with controlled morphology including shape, size, and size distribution were made on 304L stainless steel powders. These experiments involved not only the powder variables but pressure variables of 0.08 to 1.0 Mbar. Also included are measured container strain on the material ranging from 1.5% to 26%. Using a new strain controllable design it was possible to seperate and control, independently, strain and pressure. Results indicate that powder morphology, size distribution, packing density are among the pertinent parameters in predicting compaction of these powders.

  11. Alloys For Flexible Hoses In A Corrosive Environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1992-01-01

    High-nickel alloy resists pitting corrosion. Report evaluates metal alloys for flexible hoses in corrosive environment. Tested to find alternatives to 304L stainless steel. Nineteen alloys selected for testing on basis of reputation for resistance to corrosion. Top five, in order of decreasing resistance to corrosion: Hastelloy(R) C-22, Inconel(R) 625, Hastelloy(R) C-276, Hastelloy(R) C-4, and Inco(R) alloy G-3. Of these, Hastelloy(R) C-22 found best for flexible-hose application.

  12. Deposition and characterization of zirconium nitride (ZrN) thin films by reactive magnetron sputtering with linear gas ion source and bias voltage

    NASA Astrophysics Data System (ADS)

    Kavitha, A.; Subramanian, N. Sankara; Loganathan, S.; Kannan, R.

    2014-04-01

    Zirconium nitride thin films have been prepared on stainless steel substrate (304L grade) by reactive cylindrical magnetron sputtering method with Gas Ion Source (GIS) and bias voltage using optimized coating parameters. The structure and surface morphologies of the ZrN films were characterized using X-ray diffraction, atomic microscopy and scanning electron microscopy. The adhesion property of ZrN thin film has been increased due to the GIS. The coating exhibits better adhesion strength up to 10 N whereas the ZrN thin film with bias voltage exhibits adhesion up to 500 mN.

  13. Fundamental study of transpiration cooling. [pressure drop and heat transfer data from porous metals

    NASA Technical Reports Server (NTRS)

    Koh, J. C. Y.; Dutton, J. L.; Benson, B. A.

    1973-01-01

    Isothermal and non-isothermal pressure drop data and heat transfer data generated on porous 304L stainless steel wire forms, sintered spherical stainless steel powder, and sintered spherical OFHC copper powder are reported and correlated. Pressure drop data was collected over a temperature range from 500 R to 2000 R and heat transfer data collected over a heat flux range from 5 to 15 BTU/in2/sec. It was found that flow data could be correlated independently of transpirant temperature and type (i.e., H2, N2). It was also found that no simple relation between heat transfer coefficient and specimen porosity was obtainable.

  14. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  15. Deposition and characterization of zirconium nitride (ZrN) thin films by reactive magnetron sputtering with linear gas ion source and bias voltage

    SciTech Connect

    Kavitha, A.; Kannan, R.; Subramanian, N. Sankara; Loganathan, S.

    2014-04-24

    Zirconium nitride thin films have been prepared on stainless steel substrate (304L grade) by reactive cylindrical magnetron sputtering method with Gas Ion Source (GIS) and bias voltage using optimized coating parameters. The structure and surface morphologies of the ZrN films were characterized using X-ray diffraction, atomic microscopy and scanning electron microscopy. The adhesion property of ZrN thin film has been increased due to the GIS. The coating exhibits better adhesion strength up to 10 N whereas the ZrN thin film with bias voltage exhibits adhesion up to 500 mN.

  16. Characterization & Modeling of Materials in Glass-To-Metal Seals: Part I

    SciTech Connect

    Chambers, Robert S.; Emery, John M.; Tandon, Rajan; Antoun, Bonnie R.; Stavig, Mark E.; Newton, Clay S.

    2014-01-01

    To support higher fidelity modeling of residual stresses in glass-to-metal (GTM) seals and to demonstrate the accuracy of finite element analysis predictions, characterization and validation data have been collected for Sandia’s commonly used compression seal materials. The temperature dependence of the storage moduli, the shear relaxation modulus master curve and structural relaxation of the Schott 8061 glass were measured and stress-strain curves were generated for SS304L VAR in small strain regimes typical of GTM seal applications spanning temperatures from 20 to 500 C. Material models were calibrated and finite element predictions are being compared to measured data to assess the accuracy of predictions.

  17. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  18. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  19. Utilizing clad piping to improve process plant piping integrity, reliability, and operations

    SciTech Connect

    Chakravarti, B.

    1996-07-01

    During the past four years carbon steel piping clad with type 304L (UNS S30403) stainless steel has been used to solve the flow accelerated corrosion (FAC) problem in nuclear power plants with exceptional success. The product is designed to allow ``like for like`` replacement of damaged carbon steel components where the carbon steel remains the pressure boundary and type 304L (UNS S30403) stainless steel the corrosion allowance. More than 3000 feet of piping and 500 fittings in sizes from 6 to 36-in. NPS have been installed in the extraction steam and other lines of these power plants to improve reliability, eliminate inspection program, reduce O and M costs and provide operational benefits. This concept of utilizing clad piping in solving various corrosion problems in industrial and process plants by conservatively selecting a high alloy material as cladding can provide similar, significant benefits in controlling corrosion problems, minimizing maintenance cost, improving operation and reliability to control performance and risks in a highly cost effective manner. This paper will present various material combinations and applications that appear ideally suited for use of the clad piping components in process plants.

  20. External Corrosion Analysis of Model 9975 Packaging Container

    SciTech Connect

    Vormelker, P.

    1999-02-23

    The Materials Consultation Group of SRTC has completed an external corrosion analysis of the Model 9975 packaging container for storage in K Reactor under ambient conditions for a period of 12 years. The 12-year storage period includes two years for shipping and ten years for storage. Based on review of existing literature and stated building storage conditions, corrosion degradation of the 304L Stainless Steel (SS) packaging container (drum and vessels) should be minimal during the 12 year time period. There may be visible corrosion on the galvanized carbon steel pallet due to initial drum handling. The visible corrosion will not be sufficient to cause significant degradation during the 12-year storage period. The Materials Consultation Group concludes that there are sufficient data to establish the technical basis for safe storage of the Model 9975 container in the 105-K building for up to 10 years following the 2-year shipping period. The data are sufficient to allow the 304L SS containers to be stored for a total period of 15 years.

  1. Impact of phase stability on the corrosion behavior of the austenitic candidate materials for NNWSI [Nevada Nuclear Waste Storage Investigations

    SciTech Connect

    Bullen, D.B.; Gdowski, G.E.; McCright, R.D.

    1987-10-01

    The Nuclear Waste Management Program at Lawrence Livermore National Laboratory is responsible for the development of the waste package design to meet the Nuclear Regulatory Commission licensing requirements for the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. The metallic container component of the waste package is required to assist in providing substantially complete containment of the waste for a period of up to 1000 years. Long term phase stability of the austenitic candidate materials (304L and 316L stainless steels and alloy 825) over this time period at moderate temperatures (100-250{sup 0}C) can impact the mechanical and corrosion behavior of the metal barrier. A review of the technical literature with respect to phase stability of 304L, 316L and 825 is presented. The impact of martensitic transformations, carbide precipitation and intermediate ({sigma}, chi, and eta) phase formation on the mechanical properties and corrosion behavior of these alloys at repository relevant conditions is discussed. The effect of sensitization on intergranular stress corrosion cracking (IGSCC) of each alloy is also addressed. A summary of the impact of phase stability on the degradation of each alloy in the proposed repository environment is included. 32 refs., 6 figs.

  2. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  3. Potential COntrol Under Thin Aqueous Layers Using a Kelvin Probe

    SciTech Connect

    G.S. Frankel; B. Maier; M. Stratman; M. Rohwerder; A. Michalik; J. Dora; M. Wicinski

    2006-08-17

    Kelvin Probes can be modified to control as well as monitor potential. The design and operation of two different Kelvin Probe Potentiostats (KPPs) are described in this paper. One approach uses a permanent magnet and double coil to oscillate the needle at a fixed frequency, an AC backing potential, and software analysis and control schemes. This technique can also control the distance between the tip and sample, thereby tracking the topography of the sample. Both KPPs were used to make measurements on Type 304L stainless steel under thin layers of electrolyte. Cathodic polarization curves exhibited a limiting current density associated with oxygen reduction. The limiting current density varied with solution layer thickness over a finite range of thickness. Anodic polarization curves on 304L in a thin layer of chloride solution resulted in pitting corrosion. The breakdown potential did not vary with solution layer thickness. However, the thin layer was observed to increase in volume remarkably during pit growth owing to the absorption of water from the high humidity environment into the layer with ionic strength increased by the pit dissolution. The open circuit potential (OCP) and solution layer thickness were monitored during drying out of a thin electrolyte layer. Pitting corrosion initiated, as indicated by a sharp drop in the OCP, as the solution thinned and increased in concentration.

  4. Preliminary Thermal Stress Analysis of a High-Pressure Cryogenic Storage Tank

    NASA Technical Reports Server (NTRS)

    Baker, J. Mark

    2003-01-01

    The thermal stresses on a cryogenic storage tank strongly affect the condition of the tank and its ability to withstand operational stresses. These thermal stresses also affect the growth of any surface damage that might occur in the tank walls. These stresses are particularly of concern during the initial cooldown period for a new tank placed into service, and during any subsequent thermal cycles. A preliminary thermal stress analysis of a high-pressure cryogenic storage tank was performed. Stresses during normal operation were determined, as well as the transient temperature distribution. An elastic analysis was used to determine the thermal stresses in the inner wall based on the temperature data. The results of this elastic analysis indicate that the inner wall of the storage tank will experience thermal stresses of approximately 145,000 psi (1000 MPa). This stress level is well above the room-temperature yield strength of 304L stainless steel, which is about 25,000 psi (170 MPa). For this preliminary analysis, several important factors have not yet been considered. These factors include increased strength of 304L stainless steel at cryogenic temperatures, plastic material behavior, and increased strength due to strain hardening. In order to more accurately determine the thermal stresses and their affect on the tank material, further investigation is required, particularly in the area of material properties and their relationship to stress.

  5. Impact Testing of Stainless Steel Material at Room and Elevated Temperatures

    SciTech Connect

    Dana K. Morton; Spencer D. Snow; Tom E. Rahl; Robert K. Blandford

    2007-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, three previous papers [1, 2, 3] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens that began the investigation of these characteristics. The goal of the work presented herein is to add the results of additional tensile impact testing for 304/304L and 316/316L stainless steel material specimens. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, additional tests achieved target strain rates of 5, 10, and 22 per second at room temperature, 300, and 600 degrees Fahrenheit. Elevated true stress-strain curves for these materials at each designated strain rate and temperature are presented herein.

  6. Comparison Between Keyhole Weld Model and Laser Welding Experiments

    SciTech Connect

    Wood, B C; Palmer, T A; Elmer, J W

    2002-09-23

    A series of laser welds were performed using a high-power diode-pumped continuous-wave Nd:YAG laser welder. In a previous study, the experimental results of those welds were examined, and the effects that changes in incident power and various welding parameters had on weld geometry were investigated. In this report, the fusion zones of the laser welds are compared with those predicted from a laser keyhole weld simulation model for stainless steels (304L and 21-6-9), vanadium, and tantalum. The calculated keyhole depths for the vanadium and 304L stainless steel samples fit the experimental data to within acceptable error, demonstrating the predictive power of numerical simulation for welds in these two materials. Calculations for the tantalum and 21-6-9 stainless steel were a poorer match to the experimental values. Accuracy in materials properties proved extremely important in predicting weld behavior, as minor changes in certain properties had a significant effect on calculated keyhole depth. For each of the materials tested, the correlation between simulated and experimental keyhole depths deviated as the laser power was increased. Using the model as a simulation tool, we conclude that the optical absorptivity of the material is the most influential factor in determining the keyhole depth. Future work will be performed to further investigate these effects and to develop a better match between the model and the experimental results for 21-6-9 stainless steel and tantalum.

  7. Isothermal Calorimetric Observations of the Affect of Welding on Compatibility of Stainless Steels with High-Test Hydrogen Peroxide Propellant

    NASA Technical Reports Server (NTRS)

    Gostowski, Rudy C.

    2002-01-01

    Compatibility is determined by the surface area, the chemical constituency and the surface finish of a material. In this investigation exposed area is obviously not a factor as the welded samples had a slightly smaller surface than the unwelded, but were more reactive. The chemical makeup of welded CRES 316L and welded CRES 304L have been observed in the literature to change from the parent material as chromium and iron are segregated in zones. In particular, the ratio of chromium to iron in CRES 316L increased from 0.260 to 0.79 in the heat affected zone (HAZ) of the weld and to 1.52 in the weld bead itself. In CRES 304L the ratio of chromium to iron increased from 0.280 to 0.44 in the HAZ and to 0.33 in the weld bead. It is possible that the increased reactivity of the welded samples and of those welded without purge gas is due to this segregation phenomenon. Likewise the reactivity increased in keeping with the greater roughness of the welded and welded without purge gas samples. Therefore enhanced roughness may also be responsible for the increased reactivity.

  8. 3D RoboMET Characterization

    SciTech Connect

    Madison, Jonathan D.; Susan, Donald F.; Kilgo, Alice C.

    2015-10-01

    The goal of this project is to generate 3D microstructural data by destructive and non-destructive means and provide accompanying characterization and quantitative analysis of such data. This work is a continuing part of a larger effort to relate material performance variability to microstructural variability. That larger effort is called “Predicting Performance Margins” or PPM. In conjunction with that overarching initiative, the RoboMET.3D™ is a specific asset of Center 1800 and is an automated serialsectioning system for destructive analysis of microstructure, which is called upon to provide direct customer support to 1800 and non-1800 customers. To that end, data collection, 3d reconstruction and analysis of typical and atypical microstructures have been pursued for the purposes of qualitative and quantitative characterization with a goal toward linking microstructural defects and/or microstructural features with mechanical response. Material systems examined in FY15 include precipitation hardened 17-4 steel, laser-welds of 304L stainless steel, thermal spray coatings of 304L and geological samples of sandstone.

  9. Multi-Function Waste Tank Facility Corrosion Test Report (Phase 1)

    SciTech Connect

    Carlos, W. C.; Fritz, R. L.

    1993-12-27

    This report documents the results of the corrosion tests that were performed to aid in the selection of the construction materials for multi-function waste tanks to be built in the U.S. Department of Energy Hanford Site. Two alloys were tested: 304L and Alloy 20 austenitic stainless steel. The test media were aqueous solutions formulated to represent the extreme of the chemical compositions of waste to be stored in the tanks. The results summerized by alloy are as follows: For 304L the tests showed no stress-corrosion cracking in any of the nine test solutions. The tests showed pitting in on of the solutions. There were no indications of any weld heat-tint corrosion, nor any sign of preferential corrosion in the welded areas. For Alloy 20 the tests showed no general, pitting, or stress-corrosion cracking. One crevice corrosion coupon cracked at the web between a hole and the edge of the coupon in one of the solutions. Mechanical tests showed some possible crack extension in the same solution. Because of the failure of both alloys to meet test acceptance criteria, the tank waste chemistry will have to be restricted or an alternative alloy tested.

  10. Mass production of multi-wall carbon nanotubes by metal dusting process with high yield

    SciTech Connect

    Ghorbani, H.; Rashidi, A.M.; Rastegari, S.; Mirdamadi, S.; Alaei, M.

    2011-05-15

    Research highlights: {yields} Synthesis of carbon nanotubes over Fe-Ni nanoparticles supported alloy 304L. {yields} Production of carbon nanotubes with high yield (700-1000%) and low cost catalyst. {yields} Optimum growth condition is CO/H{sub 2} = 1/1, 100 cm{sup 3}/min, at 620 {sup o}C under long term repetitive thermal cycling. {yields} Possibility of the mass production by metal dusting process with low cost. -- Abstract: Carbon nanotube materials were synthesized over Fe-Ni nanoparticles generated during disintegration of the surface of alloy 304L under metal dusting environment. The metal dusting condition was simulated and optimized through exposing stainless steel samples during long term repetitive thermal cycling in CO/H{sub 2} = 1/1, total gas flow rate 100 cm{sup 3}/min, at 620 {sup o}C for 300 h. After reaction, surface morphology of the samples and also carbonaceous deposition which had grown on sample surfaces were examined by stereoscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results revealed that multi-wall carbon nanotubes could be formed over nanocatalyst generated on the alloy surface by exploiting metal dusting process. By optimization of reaction parameters the yields of carbon nanotube materials obtained were 700-1000%. Also it has been shown herein that the amount of carbon nanotube materials remarkably increases when the reaction time is extended up to 300 h, indicating a possibility of the mass production by this easy method.

  11. Crack growth rates of irradiated austenitic stainless steel weld heat affected zone in BWR environments.

    SciTech Connect

    Chopra, O. K.; Alexandreanu, B.; Gruber, E. E.; Daum, R. S.; Shack, W. J.; Energy Technology

    2006-01-31

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of reactor pressure vessels because of their superior fracture toughness. However, exposure to high levels of neutron irradiation for extended periods can exacerbate the corrosion fatigue and stress corrosion cracking (SCC) behavior of these steels by affecting the material microchemistry, material microstructure, and water chemistry. Experimental data are presented on crack growth rates of the heat affected zone (HAZ) in Types 304L and 304 SS weld specimens before and after they were irradiated to a fluence of 5.0 x 10{sup 20} n/cm{sup 2} (E > 1 MeV) ({approx} 0.75 dpa) at {approx}288 C. Crack growth tests were conducted under cycling loading and long hold time trapezoidal loading in simulated boiling water reactor environments on Type 304L SS HAZ of the H5 weld from the Grand Gulf reactor core shroud and on Type 304 SS HAZ of a laboratory-prepared weld. The effects of material composition, irradiation, and water chemistry on growth rates are discussed.

  12. Analytical and Electrochemical Study of Passive Films in Stainless Steels Subjected to Aqueous Solutions

    NASA Astrophysics Data System (ADS)

    Jahangiribabavi, Negin

    The objective of this research is to study the corrosion behavior of the stainless steel centrifugal contactor used in the spent nuclear fuel treatment process called UREX+ process. AISI type 304L stainless steel was suggested as the material of construction for this contactor. Corrosion of 304L stainless steel in three acidic aqueous solutions of 5.0M HNO3, 5.0M HNO 3 + 0.1M HF, and 5.0M HNO3 + 0.1M HF + 0.1M Zr4+ was studied. Immersion, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) corrosion tests were conducted at test temperatures of 25, 40, and 80°C and three different rotational speeds (0, 1000, 2000 rpm) in order to mimic the operating conditions of the centrifugal contactor. The results showed that the 5.0M HNO3 + 0.1M HF solution was the most corrosive environment as the fluoride ions dissolved the passive film present on the surface of the stainless steel. The addition of 0.1M Zr 4+ ions to this acidic mixture reduced the corrosion caused by HF to levels similar to those found in HNO3 solutions and allowed the stainless steel to preserve its passive film. Further addition of zirconium ion did not result in better corrosion resistance of the stainless steel. Besides, higher corrosion rates were obtained as the solutions temperatures increased while the hydrodynamic conditions had less significant effect on corrosion rates.

  13. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  14. Investigation of the liquid low-level waste evaporator steam coil failure and supporting laboratory studies

    SciTech Connect

    Pawel, S.J.; Keiser, J.R.; Longmire, H.F.

    1995-05-01

    Using a remote video camera, the internals of a low-level waste evaporator tank (termed 2A2, type 304L stainless steel construction, known to have failed steam coils) were inspected. This inspection revealed at least three rather substantial holes as opposed to crack- or pit-like leak sites near the nominal solution level position on one particular steam coil. This section was removed from the evaporator vessel, and subsequent hot cell examination revealed extensive general corrosion on the process side of the coil with little or no attack on the steam side. Hot cell metallography confirmed intense general corrosion on the process side and, in addition, revealed shallow intergranular attack at the leading edge of corrosion. No pits or cracks were detected in this section of the steam coil. Laboratory corrosion tests with coupons of 304L (and other high-alloy materials) isothermally exposed in a range of solutions similar to those expected in the evaporator reveal only very low corrosion rates below 40% sodium hydroxide and the solution boiling point. However, {open_quotes}dried film{close_quotes} experiments revealed that much more dilute solutions became aggressive to stainless steel due to concentrating effects (evaporation and periodic wetting) at the air/solution interface. The high general corrosion rates observed on the failed coil section occurred at or near the air/solution interface and were attributed to such {open_quotes}splash zone{close_quotes} activity.

  15. Fermi LAT detection of increasing gamma-ray activity from NGC 1275 and B3 0908+416B

    NASA Astrophysics Data System (ADS)

    Pivato, G.; Buson, S.

    2015-10-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from sources positionally consistent with the flat spectrum radio quasar B3 0908+416B (also known as 3FGL J0912.2+4126, Acero et al. 2015 ApJS, 218, 23) and the radio galaxy NGC 1275 (also known as Perseus A and 3FGL J0319.8+4130).

  16. Fermi LAT detection of renewed and strong GeV activity from blazar 3C 279

    NASA Astrophysics Data System (ADS)

    Cutini, Sara

    2015-06-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed an intense gamma-ray flare from a source positionally consistent with the flat spectrum radio quasar 3C 279, also known as 3FGL J1256.1-0547 (Acero et al. 2015, APJS, 218, 23), with radio coordinates R.A.: 194.0465271 deg, Dec: -5.7893119 deg (J2000.0; Johnston et al. 1995, AJ, 110, 880).

  17. The effects of 800 MeV proton irradiation on the corrosion of tungsten, tantalum, stainless steel, and gold

    SciTech Connect

    Lillard, R.S.; Butt, D.P.; Kanner, G.; Daemen, L.

    1997-12-01

    Real time electrochemical data were acquired for tungsten, tantalum, stainless steel 304L, and gold targets during proton irradiation at the LANSCE Weapons Neutron Research Facility. The goal of this research was to establish a better understanding of the corrosion properties of materials as a function of proton irradiation and gain insight into the mechanism of the observed phenomena. The following electrochemical observations were made during proton irradiation of W, Ta, SS304, and Au: (1) the open circuit potential of all materials increased with increasing proton fluence; (2) the corrosion rate (at the OCP) of W and SS304 increased with increasing proton fluence; (3) the passive dissolution rate for SS304 and Ta decreased with increasing proton fluence; (4) the anodic dissolution rate for W increased with increasing proton fluence; (5) the pitting potential for SS304 increased with proton fluence, which is an indication that the material is less susceptible to pitting attack during irradiation.

  18. Corrosion of metals by hydrazine

    NASA Technical Reports Server (NTRS)

    Lawton, E. A.; Moran, C. M.; Distefano, S.

    1985-01-01

    The mechanism of corrosion of metals by hydrazine has been studied by means of coupons in sealed ampoules and by electrochemical techniques. The variables considered were temperature, CO2 impurity level, alloy composition and microcrystalline structure. The coupon studies, to date, verify that increasng temperature and the presence of CO2 does increase the corrosion rate as expected. The presence of molybdenum in stainless steels to the 3 percent level is not necessarily deleterious, contrary to published reports. The influence of microcrystalline structure and surface characteristics are more dominant effects. However, with Ti-6Al-4V, two different microcrystalline structures showed no significant differences. Corrosion rates of CRES 304 L in hydrazine have also been measured by several electrochemical techniques such as Tafel plots, polarization resistance and A. C. Impedance. This is the first documented work to show that A. C. Impedance can be used with non-aqueous solvents. Preliminary data correlated satisfactorily with the results of the coupon studies.

  19. Illinois water quality report, 1986-1987. Final report

    SciTech Connect

    Not Available

    1988-04-01

    This report addresses the quality of the waters of the State of Illinois for the period of 1986 and 1987 in fulfillment of Section 305(b) of the Clean Water Act. Water bodies including rivers, streams, inland lakes, and Lake Michigan are assessed for degree of designated-use support and attainment of fishable/swimmable Clean Water Act goals. Brief discussions of the State's wetland resources and ground water protection programs are also provided. In addition, detailed information regarding public health/aquatic life concerns (fish advisories, fish kills, sediment contamination, waterborne toxics); lakes information required by Section 314 of the CWA; Nonpoint Source Assessment information required by Section 319(a); identification of waters impacted by toxics required by Section 304(l); water pollution control program descriptions; and special state concerns and recommendations are also provided.

  20. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2016-08-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process. As an alternative, high-temperature solution nitriding has been applied to produce HNS from three commercially available stainless steel grades (AISI 304L, AISI 316, and EN 1.4369). The nitrogen content in each steel alloy is varied and its influence on the mechanical properties and the stability of the austenite investigated. Both hardness and yield stress increase and the alloys remain ductile. In addition, strain-induced transformation of austenite to martensite is suppressed, which is beneficial for subsequent low-temperature nitriding of the surface of deformed alloys. The combination of high- and low-temperature nitriding results in improved properties of both bulk and surface.

  1. Electrochemical Corrosion Investigations on Anaerobic Treated Distillery Effluent

    NASA Astrophysics Data System (ADS)

    Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

    2014-09-01

    Present study is focused on the corrosivity of anaerobic treated distillery effluent and corrosion performance of mild steel and stainless steels. Accordingly, electrochemical polarization tests were performed in both treated distillery and synthetic effluents. Polarization tests were also performed in synthetic solutions and it was observed that Cl- and K+ increase whereas SO4 -, PO4 -, NO3 -, and NO2 - decrease the corrosivity of effluent at alkaline pH. Further, comparison in corrosivity of distillery and synthetic effluents shows the former to be less corrosive and this is assigned due to the presence of amino acids and melanoidins. Mild steel experienced to have the highest corrosion rate followed by stainless steels—304L and 316L and lowest in case of SAF 2205. Relative corrosion resistance of stainless steels is observed to depend upon Cr, Mo, and N content.

  2. Design study of prestressed rotor spar concept

    NASA Technical Reports Server (NTRS)

    Gleich, D.

    1980-01-01

    Studies on the Bell Helicopter 540 Rotor System of the AH-1G helicopter were performed. The stiffness, mass and geometric configurations of the Bell blade were matched to give a dynamically similar prestressed composite blade. A multi-tube, prestressed composite spar blade configuration was designed for superior ballistic survivability at low life cycle cost. The composite spar prestresses, imparted during fabrication, are chosen to maintain compression in the high strength cryogenically stretchformed 304-L stainless steel liner and tension in the overwrapped HTS graphite fibers under operating loads. This prestressing results in greatly improved crack propagation and fatigue resistance as well as enhanced fiber stiffness properties. Advantages projected for the prestressed composite rotor spar concept include increased operational life and improved ballistic survivability at low life cycle cost.

  3. In-Plant Corrosion Study of Steels in Distillery Effluent Treatment Plant

    NASA Astrophysics Data System (ADS)

    Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

    2015-05-01

    The present study deals with corrosion and performance of steels observed in an effluent treatment plant (ETP) of a distillery. For this purpose, the metal coupons were exposed in primary (untreated effluent) and secondary tank (anaerobic treatment effluent) of the ETP. The extent of attack has been correlated with the composition of the effluent with the help of laboratory immersion and electrochemical tests. Untreated distillery effluent found to be more corrosive than the anaerobic-treated effluents and is assigned due to chloride, phosphate, calcium, nitrate, and nitrite ions, which enhances corrosivity at acidic pH. Mild steel showed highest uniform and localized corrosion followed by stainless steels 304L and 316L and lowest in case of duplex 2205.

  4. Evaluation of laser welding techniques for hydrogen transmission. Final report, September 1977-November 1979

    SciTech Connect

    Mucci, J

    1980-05-01

    This program was established to determine the feasibility of laser beam welding as a fabrication method for hydrogen transmission and is a precursor in the effort to systematically provide the technological base necessary for large-scale, economic pipeline transmission of fuel for a hydrogen energy system. The study contributes to the technology base by establishing the effect of conventional weld processes and laser beam welding on the mechanical properties of two classes of steels in an air and high pressure gaseous hydrogen environment. Screening evaluation of the tensile, low-cycle fatigue and fracture toughness properties and metallurgical analyses provide the basis for concluding that laser beam welding of AISI 304L stainless steel and ASTM A106B carbon steel can produce weldments of comparable quality to those produced by gas-tungsten arc and electron beam welding and is at least equally compatible with 13.8 MPa (2000 psig) gaseous hydrogen environment.

  5. Development and applications of rectangular box-type explosively bonded structures for high-heat-load beamline components

    NASA Astrophysics Data System (ADS)

    Shu, D.; Chang, J.; Kuzay, T. M.; Brasher, D. G.

    2001-07-01

    Explosive bonding technology is a good choice to join dissimilar materials, such as 304L stainless steel and GlidCop AL-15, and is used extensively in making the advanced photon source (APS) high-heat-load beamline and front-end components. It is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bond between two or more similar or dissimilar materials. In recent years, special explosive bonding units with rectangular box-type joints were developed for the APS new high-heat-load beamline components. Based on this new technique, the box form of the component could be built in two halves first, then welded together. Therefore, beamline designers have more freedom to optimize the cooling surface geometry.

  6. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    SciTech Connect

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  7. Siegel FIRST EXPERIMENTAL DISCOVERY of Granular-Giant-Magnetoresistance (G-GMR) DiagnosES/ED Wigner's-Disease/.../Spinodal-Decomposition in ``Super''Alloys Generic Endemic Extant in: Nuclear-Reactors/ Petrochemical-Plants/Jet/ Missile-Engines/...

    NASA Astrophysics Data System (ADS)

    Hoffman, Ace; Wigner-Weinberg, Eugene-Alvin; Siegel, Edward Carl-Ludwig Sidney; ORNL/Wigner/Weinberg/Siegel/Hollifeld/Yu/... Collaboration; ANL/Fermi/Wigner/Arrott/Weeks/Bader/Freeman/Sinha/Palazlotti/Nichols/Petersen/Rosner/Zimmer/... Collaboration; BNL/Chudahri/Damask/Dienes/Emery/Goldberg/Bak//Bari/Lofaro/... Collaboration; LLNL-LANL/Hecker/Tatro/Meara/Isbell/Wilkins/YFreund/Yudof/Dynes/Yang/... Collaboration; WestinKLouse/EPRI/PSEG/IAEA/ABB/Rickover/Nine/Carter/Starr/Stern/Hamilton/Richards/Lawes/OGrady/Izzo Collaboration

    2013-03-01

    Siegel[APS Shock-Physics Mtg., Chicago(11)] carbides solid-state chemistry[PSS (a)11,45(72); Semis. & Insuls. 5: 39,47,62 (79)], following: Weinberg-Siegel-Loretto-Hargraves-Savage-Westwood-Seitz-Overhauser-..., FIRST EXPERIMENTAL DISCOVERY of G-GMR[JMMM 7, 312(78); Google: ``If LEAKS Could KILL Ana Mayo''] identifIED/IES GENERIC ENDEMIC EXTANT domination of old/new (so mis-called) ``super''alloys': nuclear-reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines in austenitic/FCC Ni/Fe/Co-based (so mis-called) ''super''alloys (182/82; Hastelloy-X,600,304/304L-Stainless-Steels,...,690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms!!!): THERMAL: Wigner's-disease(WD physics) [J.Appl.Phys.17,857(46)]/ Ostwald-ripening

  8. Tritium permeation characterization of materials for fusion and generation IV very high temperature reactors

    SciTech Connect

    Thomson, S.; Pilatzke, K.; McCrimmon, K.; Castillo, I.; Suppiah, S.

    2015-03-15

    The objective of this work is to establish the tritium-permeation properties of structural alloys considered for Fusion systems and very high temperature reactors (VHTR). A description of the work performed to set up an apparatus to measure permeation rates of hydrogen and tritium in 304L stainless steel is presented. Following successful commissioning with hydrogen, the test apparatus was commissioned with tritium. Commissioning tests with tritium suggest the need for a reduction step that is capable of removing the oxide layer from the test sample surfaces before accurate tritium-permeation data can be obtained. Work is also on-going to clearly establish the temperature profile of the sample to correctly estimate the tritium-permeability data.

  9. Hydrogen Environment Embrittlement on Austenitic Stainless Steels from Room Temperature to Low Temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, Toshio

    2015-12-01

    Hydrogen environment embrittlement (HEE) on austenitic stainless steels SUS304, 304L, and 316L in the high pressure hydrogen gas was evaluated from ambient temperature to 20 K using a very simple mechanical properties testing procedure. In the method, the high- pressure hydrogen environment is produced just inside the hole in the specimen and the specimen is cooled in a cooled-alcohol dewar and a cryostat with a GM refrigerator. The effect of HEE was observed in tensile properties, especially at lower temperatures, and fatigue properties at higher stress level but almost no effect around the stress level of yield strength where almost no strain-induced martensite was produced. So, no effect of HEE on austenitic stainless steels unless the amount of the ferrite phase is small.

  10. High-energy rate forgings of wedges :

    SciTech Connect

    Reynolds, Thomas Bither; Everhart, Wesley; Switzner, Nathan T; Balch, Dorian K.; San Marchi, Christopher W.

    2014-05-01

    The wedge geometry is a simple geometry for establishing a relatively constant gradient of strain in a forged part. The geometry is used to establish gradients in microstructure and strength as a function of strain, forging temperature, and quenching time after forging. This geometry has previously been used to benchmark predictions of strength and recrystallization using Sandias materials model for type 304L austenitic stainless steel. In this report, the processing conditions, in particular the times to forge and quench the forged parts, are summarized based on information recorded during forging on June 18, 2013 of the so-called wedge geometry from type 316L and 21Cr-6Ni-9Mn austenitic stainless steels.

  11. Corrosion resistance of lithium/iodine batteries fabricated in an extremely dry environment

    SciTech Connect

    Brown, W.R.; Holmes, C.F.; Stinebring, R.C.

    1981-10-01

    Early lithium/iodine pacemaker batteries employed considerable amounts of inert plastic materials to encase the active ingredients inside the stainless steel case. Several years ago the Wilson Greatbatch Ltd. (WGL) Model 755 cell was introduced and represented a significant change in lithium/iodine battery construction. In this design (1) the iodinepolyvinylpyridine (PVP) depolarizer material was placed in direct contact with the 304L stainless steel case and much of the inert material was eliminated. This change resulted in obtaining substantially more depolarizer in the battery thereby greatly increasing the electrical capacity for the same cell volume. A study was instituted to evaluate possible corrosion effects between the iodine in the depolarizer and the stainless steel case.

  12. A technical basis to relax the dew point specification for the environment in the vapor space in DWPF canisters

    SciTech Connect

    Louthan, M.R. Jr.

    1995-05-01

    This memorandum establishes the technical basis to conclude that relaxing, from 0 C to 20 C, the dew point specification for the atmosphere in the vapor space (free volume) of a DWPF canister will not provide an environment that will cause significant amounts of corrosion induced degradation of the canister wall. The conclusion is based on engineering analysis, experience and review of the corrosion literature. The basic assumptions underlying the conclusion are: (1) the canister was fabricated from Type 304L stainless steel; (2) the corrosion behavior of the canister material, including base metal, fusion zones and heat effected zones, is typified by literature data for, and industrial experience with, 300 series austenitic stainless steels; and (3) the glass-metal crevices created during the pouring operation will not alter the basic corrosion resistance of the steel although such crevices might serve as sites for the initiation of minor amounts of corrosion on the canister wall.

  13. Preclosure analysis of conceptual waste package designs for a nuclear waste repository in tuff

    SciTech Connect

    O`Neal, W.C.; Gregg, D.W.; Hockman, J.N.; Russell, E.W.; Stein, W.

    1984-11-01

    This report discusses the selection and analysis of conceptual waste package developed by the Nevada Nuclear Waste Storage Investigations (NNWSI) project for possible disposal of high-level nuclear waste at a candidate site at Yucca Mountain, Nevada. The design requirements that the waste package must conform to are listed, as are several desirable design considerations. Illustrations of the reference and alternative designs are shown. Four austenitic stainless steels (316L SS, 321 SS, 304L SS and Incoloy 825 high nickel alloy) have been selected for candidate canister/overpack materials, and 1020 carbon steel has been selected as the reference metal for the borehole liners. A summary of the results of technical and ecnonmic analyses supporting the selection of the conceptual waste package designs is included. Postclosure containment and release rates are not analyzed in this report.

  14. Analysis of components from drip tests with ATM-10 glass

    SciTech Connect

    Fortner, J.A.; Bates, J.K.; Gerding, T.J.

    1996-09-01

    Waste package assemblies consisting of actinide-doped West Valley ATM-10 reference glass and sensitized 304L stainless steel have been reacted with simulated repository groundwater using the Unsaturated Test Method. Analyses of surface corrosion and reaction products resulting from tests that were terminated at scheduled intervals between 13 and 52 weeks are reported. Analyses reveal complex interactions between the groundwater, the sensitized stainless steel waste form holder, and the glass. Alteration phases form that consist mainly of smectite clay, brockite, and an amorphous thorium iron titanium silicate, the latter two incorporating thorium, uranium, and possibly transuranics. The results from the terminated tests, combined with data from tests that are still ongoing, will help determine the suitability of glass waste forms in the proposed high-level repository at the Yucca Mountain Site.

  15. Lithium-system corrosion/erosion studies for the FMIT project

    SciTech Connect

    Bazinet, G D

    1983-04-01

    The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and static lithium at temperatures from 200/sup 0/C to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components.

  16. Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

    SciTech Connect

    Abraham, T.; Jain, H.; Soo, P.

    1986-06-01

    Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented.

  17. Fatigue crack growth in metastable austenitic stainless steels

    SciTech Connect

    Mei, Z.; Chang, G.; Morris, J.W. Jr.

    1988-06-01

    The research reported here is an investigation of the influence of the mechanically induced martensitic transformation on the fatigue crack growth rate in 304-type steels. The alloys 304L and 304LN were used to test the influence of composition, the testing temperatures 298 K and 77 K were used to study the influence of test temperature, and various load ratios (R) were used to determine the influence of the load ratio. It was found that decreasing the mechanical stability of the austenite by changing composition or lowering temperature decreases the fatigue crack growth rate. The R-ratio effect is more subtle. The fatigue crack growth rate increases with increasing R-ratio, even though this change increases the martensite transformation. Transformation-induced crack closure can explain the results in the threshold regime, but cannot explain the R-ratio effect at higher cyclic stress intensities. 26 refs., 6 figs.

  18. M551 metals melting experiment

    NASA Technical Reports Server (NTRS)

    Busch, G.

    1977-01-01

    Electron beam welding studies were conducted in the Skylab M551 metals melting experiment, on three different materials; namely 2219-T87 aluminum alloy, 304L stainless steel, and commercially pure tantalum (0.5 wt % columbium). Welds were made in both one gravity and zero gravity (Skylab) environments. Segments from each of the welds were investigated by microhardness, optical microscopy, scanning microscopy, and electron probe techniques. In the 2219-T87 aluminum alloy samples, macroscopic banding and the presence of an eutectic phase in the grain boundaries of the heat affected zone were observed. The stainless steel samples exhibited a sharp weld interface and macroscopic bands. The primary microstructural features found in the tantalum were the presence of either columnar grains (ground base) or equiaxed grains (Skylab). The factors contributing to these effects are discussed and the role of reduced gravity in welding is considered.

  19. Fabrication of 50-mg /sup 252/Cf neutron sources for the FDA (Food and Drug Administration) activation analysis facility

    SciTech Connect

    Bigelow, J.E.; Cagle, E.B.; Knauer, J.B.

    1987-01-01

    The Transuranium Processing Plant (TPP) at ORNL has been requested by the Food and Drug Administration (FDA) to furnish 200 mg of /sup 252/Cf for use in their new activation analysis facility. This paper discusses the procedure to be employed in fabricating the californium into four neutron sources, each containing a nominal 50-mg of /sup 252/Cf. The ORNL Model LSD (Large, Stainless steel, Doubly encapsulated) neutron source consists of a 6.33-mm-diam aluminum pellet doubly encapsulated in Type 304L stainless steel. The pellet is comprised of an aluminum tube holding Cf/sub 2/O/sub 2/SO/sub 4/ microspheres confined by pressed aluminum powder. The microspheres are prepared in a separate vessel and then transferred into the specially designed aluminum tube prior to pressing.

  20. Parametric effects of glass reaction under unsaturated conditions

    SciTech Connect

    Bates, J.K.; Gerding, T.J.; Woodland, A.B.

    1989-11-01

    Eventual liquid water contact of high-level waste glass stored under the unsaturated conditions anticipated at the Yucca Mountain site will be by slow intrusion of water into a breached container/canister assembly. The water flow patterns under these unsaturated conditions will vary, and the Unsaturated Test method has been developed by the YMP to study glass reaction. The results from seven different sets of tests done to investigate the effect of systematically varying parameters, such as glass composition, composition and degree of sensitization of 304L stainless steel, water input volume, and the interval of water contact are discussed. Glass reaction has been monitored over a period of five years, and the parametric effects can result in up to a ten-fold variance in the degree of glass reaction.

  1. Assessment of electrochemical potentiokinetic reactivation tests to qualify stainless steel for nitric acid service

    SciTech Connect

    Olsen, A.R.; Dillon, J.J.; Peters, A.H.; Clift, T.L.

    1986-12-31

    To minimize the costs and delivery time delays associated with purchasing type 304L stainless steel materials for service in nitric-acid-containing media, an alternative to the current Oak Ridge Y-12 Plant requirement of testing in accordance with American Society for Testing and Materials (ASTM) A 262, Practice C (the boiling nitric acid test), is being sought. A possible candidate is the electrochemical potentiokinetic reactivation (EPR) test being developed for the nuclear industry and under consideration for acceptance as an ASTM standard. Based on a review of the literature and some limited screening tests, this test, as currently proposed, is not a suitable substitute for the nitric acid test. However, with additional development the EPR test is a likely candidate for providing a quantitative substitute for the current qualitative oxalic acid etching (ASTM A 282, Practice A) often used to accept, but not reject, materials for use in a nitric acid medium.

  2. Etude des effets du martelage repetitif sur les contraintes residuelles

    NASA Astrophysics Data System (ADS)

    Hacini, Lyes

    L'assemblage par soudage peut engendrer des contraintes residuelles. Ces contraintes provoquent des fissurations prematurees et un raccourcissement de la duree de vie des composants. Dans ce contexte, le martelage robotise est utilise pour relaxer ces contraintes residuelles. Trois volets sont presentes: le premier est l'evaluation des effets des impacts unitaires repetes sur le champ de contraintes developpe dans des plaques d'acier inoxydable austenitique 304L vierges ou contenant des contraintes residuelles initiales. Dans la deuxieme partie de ce projet, le martelage est applique grace au robot SCOMPI. Les contraintes residuelles induites et relaxees par martelage sont ensuite mesurees par la methode des contours, qui a ete adaptee a cet effet. Dans la troisieme partie, le martelage est modelise par la methode des elements finis. Un modele axisymetrique developpe grace au logiciel ANSYS permet de simuler des impacts repetes d'un marteau elastique sur une plaque ayant un comportement elastoplastique.

  3. Tube Bulge Process : Theoretical Analysis And Finite Element Simulations

    SciTech Connect

    Velasco, Raphaeel; Boudeau, Nathalie

    2007-04-07

    This paper is focused on the determination of mechanics characteristics for tubular materials, using tube bulge process. A comparative study is made between two different models: theoretical model and finite element analysis. The theoretical model is completely developed, based first on a geometrical analysis of the tube profile during bulging, which is assumed to strain in arc of circles. Strain and stress analysis complete the theoretical model, which allows to evaluate tube thickness and state of stress, at any point of the free bulge region. Free bulging of a 304L stainless steel is simulated using Ls-Dyna 970. To validate FE simulations approach, a comparison between theoretical and finite elements models is led on several parameters such as: thickness variation at the free bulge region pole with bulge height, tube thickness variation with z axial coordinate, and von Mises stress variation with plastic strain.

  4. Analysis of different methods to calculate electrochemical noise resistance using a three-electrode cell

    SciTech Connect

    Brusamarello, V.; Lago, A.; Franco, C.V.

    2000-03-01

    In a theoretical approach, the noise resistance parameter (R{sub n}) (in time domain) was deduced from an electric equivalent model proposed by Bertocci and coworkers for a cell with three identical electrodes. The voltage and current were measured. The R{sub n} and resistance of spectral noise (R{sub sn} and R{sub snO} [defined elsewhere]) were estimated for mild steel (MS) and stainless steel (SS) Type 304L (UNS S30403) electrodes immersed in four different solutions. The obtained results were converted into corrosion rate and finally compared with data measured with linear polarization resistance (LRP) and mass loss techniques. Electrochemical noise (EN) techniques had better agreement with other techniques in high corrosion rates. Furthermore, dispersed results were measured in low-activity systems.

  5. Determination of corrosion rates for steel alloys in process solvent. Final technical report

    SciTech Connect

    Latos, E.J.

    1984-01-01

    The objectives of this program were to determine the corrosion rate, under static and dynamic conditions, of AISI 1010, 5 Cr-0.5 Mo, Type 304L and Type 316L steels in an SRC-I, V-178, coal-derived liquid at temperatures ranging from 550/sup 0/F (288/sup 0/C) to 700/sup 0/F (371/sup 0/C) and to analyze the after-test liquids for metal content, and physical and chemical properties to determine stability under these test conditions. In addition, the program included a study to determine the storage stability of the V-178 coal-derived liquid at 110/sup 0/F (43.3/sup 0/C) in air. 6 references, 32 figures, 35 tables.

  6. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made out of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. Nineteen metal alloys were tested. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results, the most corrosion resistant alloys were found to be, in order, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of the alloys tested.

  7. The choice of strain gage for use in a large superconducting alternator

    SciTech Connect

    Ferrero, C.; Desogus, S.

    1982-01-01

    Electrical strain gages are investigated from ambient to liquid-helium temperatures. Experimental determination of the curves of apparent strain vs. temperature were especially considered, because of the role of thermal and mechanical stresses in a superconducting rotor in the cooling and operational phases. Commercially available Karma and modified-Karma alloy foil strain gages were used. These were either applied on the surface of supports of Cu, Al, Incar, AISI 304L, Araldite, and Nb, or embedded inside the specimen. Results are analyzed in terms of 4.2 to 7.2 range, 4.2 to 30 K range, reversal temperature, behavior with strain, and power dissipation effects. Conclusions are formulated with proposed applications to a wide range of technological items which require stress measurement and control in a narrow temperature range near 4.2 K.

  8. Surface-catalyzed air oxidation reactions of hydrazines: Tubular reactor studies

    NASA Technical Reports Server (NTRS)

    Kilduff, Jan E.; Davis, Dennis D.; Koontz, Steven L.

    1988-01-01

    The surface-catalyzed air oxidation reactions of hydrazine, monomethylhydrazine, unsymmetrical dimethylhydrazine, symmetrical dimethylhydrazine, trimethylhydrazine and tetramethylhydrazine were investigated in a metal-powder packed turbular flow reactor at 55 plus or minus 3 C. Hydrazine was completely reacted on all surfaces studied. The major products of monomethylhydrazine (MMH) oxidation were methanol, methane and methyldiazene. The di-, tri- and tetra-methyl hydrazines were essentially unreactive under these conditions. The relative catalytic reactivities toward MMH are: Fe greater than Al2O3 greater than Ti greater than Zn greater than 316 SS greater than Cr greater than Ni greater than Al greater than 304L SS. A kinetic scheme and mechanism involving adsorption, oxidative dehydrogenation and reductive elimination reactions on a metal oxide surface are proposed.

  9. Evaluation of cracking in the 241-AZ tank farm ventilation line at the Hanford Site

    SciTech Connect

    ANANTATMULA, R.P.

    1999-10-20

    In the period from April to October of 1988, a series of welding operations on the outside of the AZ Tank Farm ventilation line piping at the Hanford Site produced unexpected and repeated cracking of the austenitic stainless steel base metal and of a seam weld in the pipe. The ventilation line is fabricated from type 304L stainless steel pipe of 24 inch diameter and 0.25 inch wall thickness. The pipe was wrapped in polyethylene bubble wrap and buried approximately 12 feet below grade. Except for the time period between 1980 and 1987, impressed current cathodic protection has been applied to the pipe since its installation in 1974. The paper describes the history of the cracking of the pipe, the probable cracking mechanisms, and the recommended future action for repair/replacement of the pipe.

  10. Stress corrosion cracking of candidate waste container materials

    SciTech Connect

    Maiya, P.S.; Soppet, W.K.; Park, J.Y.; Kassner, T.F.; Shack, W.J.; Diercks, D.R.

    1990-11-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca Mountain site in Nevada. These materials are Type 304L stainless steel (SS), Type 316L SS, Incology 825, P-deoxidized Cu, Cu-30%Ni, and Cu-7% Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks, and to assess the relative resistance of these materials to stress corrosion cracking (SCC). A series of slow-strain-rate tests (SSRTs) in simulated Well J-13 water which is representative of the groundwater present at the Yucca Mountain site has been completed, and crack-growth-rate (CGR) tests are also being conducted under the same environmental conditions. 13 refs., 60 figs., 22 tabs.

  11. Unrestrained swelling of uranium-nitride fuel irradiated at temperatures ranging from 1100 to 1400 K (1980 to 2520 R)

    NASA Technical Reports Server (NTRS)

    Rohal, R. G.; Tambling, T. N.

    1973-01-01

    Six fuel pins were assembled, encapsulated, and irradiated in the Plum Brook Reactor. The fuel pins employed uranium mononitride (UN) in a stainless steel (type 304L) clad. The pins were irradiated for approximately 4000 hours to burnups of about 2.0 atom percent uranium. The average clad surface temperature during irradiation was about 1100 K (1980 deg R). Since stainless steel has a very low creep strength relative to that of UN at this temperature, these tests simulated unrestrained swelling of UN. The tests indicated that at 1 percent uranium atom burnup the unrestrained diametrical swelling of UN is about 0.5, 0.8, and 1.0 percent at 1223, 1264, and 1306 K (2200, deg 2273 deg, and 2350 deg R), respectively. The tests also indicated that the irradiation induced swelling of unrestrained UN fuel pellets appears to be isotropic.

  12. Experimental characterization of the weld pool flow in a TIG configuration

    NASA Astrophysics Data System (ADS)

    Stadler, M.; Masquère, M.; Freton, P.; Franceries, X.; Gonzalez, J. J.

    2014-11-01

    Tungsten Inert Gas (TIG) welding process relies on heat transfer between plasma and work piece leading to a metallic weld pool. Combination of different forces produces movements on the molten pool surface. One of our aims is to determine the velocity on the weld pool surface. This provides a set of data that leads to a deeper comprehension of the flow behavior and allows us to validate numerical models used to study TIG parameters. In this paper, two diagnostic methods developed with high speed imaging for the determination of velocity of an AISI 304L stainless steel molten pool are presented. Application of the two methods to a metallic weld pool under helium with a current intensity of 100 A provides velocity values around 0.70 m/s which are in good agreement with literature works.

  13. Initial specifications for nuclear waste package external dimensions and materials

    SciTech Connect

    Gregg, D.W.; O`Neal, W.C.

    1983-09-01

    Initial specifications of external dimensions and materials for waste package conceptual designs are given for Defense High Level Waste (DHLW), Commercial High Level Waste (CHLW) and Spent Fuel (SF). The designs have been developed for use in a high-level waste repository sited in a tuff media in the unsaturated zone. Drawings for reference and alternative package conceptual designs are presented for each waste form for both vertical and horizontal emplacement configurations. Four metal alloys: 304L SS, 321 SS, 316L SS and Incoloy 825 are considered for the canister or overpack; 1020 carbon steel was selected for horizontal borehole liners, and a preliminary packing material selection is either compressed tuff or compressed tuff containing iron bearing smectite clay as a binder.

  14. Characterization of Environmental Stability of Pulsed Laser Deposited Oxide Ceramic Coatings

    SciTech Connect

    ADAMS, THADM

    2004-03-02

    A systematic investigation of candidate hydrogen permeation materials applied to a substrate using Pulsed Laser Deposition has been performed. The investigation focused on application of leading permeation-resistant materials types (oxide, carbides, and metals) on a stainless steel substrate. and evaluation of the stability of the applied coatings. Type 304L stainless steel substrates were coated with aluminum oxide, chromium oxide, and aluminum. Characterization of the coating-substrate system adhesion was performed using scratch adhesion testing and microindentation. Coating stability and environmental susceptibility were evaluated for two conditions-air at 350 degrees Celsius and Ar-H2 at 350 degrees Celsius for up to 100 hours. Results from this study have shown the pulsed laser deposition process to be an extremely versatile technology that is capable of producing a sound coating/substrate system for a wide variety of coating materials.

  15. Corrosion of candidate materials in Lake Rotokawa geothermal exposure

    SciTech Connect

    Estill, J.C.; McCright, R.D.

    1995-05-01

    Corrosion rates were determined for CDA 613, CDA 715, A-36 carbon steel, 1020 carbon steel, and Alloy 825 flat coupons which were exposed to geothermal spring water at Paraiki site number 9 near Lake Rotokawa, New Zealand. Qualitative observations of the corrosion performance of Type 304L stainless steel and CDA 102 exposed to the same environment were noted. CDA 715, Alloy 825, 1020 carbon steel, and other alloys are being considered for the materials of construction for high-level radioactive waste containers for the United States civilian radioactive waste disposal program. Alloys CDA 613 and CDA 102 were tested to provide copper-based materials for corrosion performance comparison purposes. A36 was tested to provide a carbon steel baseline material for comparison purposes, and alloy 304L stainless steel was tested to provide an austenitic stainless steel baseline material for comparison purposes. In an effort to gather corrosion data from an environment that is rooted in natural sources of water and rock, samples of some of the proposed container materials were exposed to a geothermal spring environment. At the proposed site at Yucca Mountain, Nevada, currently under consideration for high-level nuclear waste disposal, transient groundwater may come in contact with waste containers over the course of a 10,000-year disposal period. The geothermal springs environment, while extremely more aggressive than the anticipated general environment at Yucca Mountain, Nevada, could have similarities to the environment that arises at selected local sites on a container as a result of crevice corrosion, pitting corrosion, microbiologically influenced corrosion (MIC), or the concentration of the ionic species due to repetitive evaporation or boiling of the groundwater near the containers. The corrosion rates were based on weight loss data obtained after six weeks exposure in a 90{degrees}C, low-pH spring with relatively high concentrations of SO{sub 4}{sup 2-} and Cl{sup -}.

  16. Elastic-Plastic Thermal Stress Analysis of a High-Pressure Cryogenic Storage Tank

    NASA Technical Reports Server (NTRS)

    Barker, J. Mark; Field, Robert E. (Technical Monitor)

    2003-01-01

    The thermal stresses on a cryogenic storage tank contribute strongly to the state of stress of the tank material and its ability to withstand operational stresses. These thermal stresses also affect the growth of any surface damage that might occur in the tank walls. These stresses are particularly of concern during the initial cooldown period for a new tank placed into service, and during any subsequent thermal cycles. A previous preliminary elastic analysis showed that the thermal stress on the inner wall would reach approximately 1,000MPa (145,000 psi). This stress far exceeds the ASTM specified room temperature values for both yield (170MPa) and ultimate (485 MPa) strength for 304L stainless steel. The present analysis determines the thermal stresses using an elastic-plastic model. The commercial software application ANSYS was used to determine the transient spatial temperature profile and the associated spatial thermal stress profiles in a segment of a thick-walled vessel during a typical cooldown process. A strictly elastic analysis using standard material properties for 304L stainless steel showed that the maximum thermal stress on the inner and outer walls was approximately 960 MPa (tensile) and - 270 MPa (compressive) respectively. These values occurred early in the cooldown process, but at different times, An elastic-plastic analysis showed significantly reducing stress, as expected due to the plastic deformation of the material. The maximum stress for the inner wall was approximately 225 MPa (tensile), while the maximum stress for the outer wall was approximately - 130 MPa (compressive).

  17. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Bullen, D.B.; Gdowski, G.E. )

    1988-08-01

    Three copper-based alloys and three iron- to nickel-based austenitic alloys are being considered as possible materials for fabrication of high-level radioactive-waste disposal containers. The waste will include spent fuel assemblies from reactors as well as high-level waste in borosilicate glass and will be sent to the prospective site at Yucca Mountain, Nevada, for disposal. The copper-based alloy materials are CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni). The austenitic materials are Types 304L and 316L stainless steels and Alloy 825. The waste-package containers must maintain substantially complete containment for at least 300 yr and perhaps as long as 1000 yr, and they must be retrievable from the disposal site during the first 50 yr after emplacement. The containers will be exposed to high temperatures and high gamma radiation fields from the decay of high-level waste. This volume surveys the available data on the phase stability of both groups of candidate alloys. The austenitic alloys are reviewed in terms of the physical metallurgy of the iron-chromium-nickel system, martensite transformations, carbide formation, and intermetallic-phase precipitation. The copper-based alloys are reviewed in terms of their phase equilibria and the possibility of precipitation of the minor alloying constituents. For the austenitic materials, the ranking based on phase stability is: Alloy 825 (best), Type 316L stainless steel, and then Type 304L stainless steel (worst). For the copper-based materials, the ranking is: CDA 102 (oxygen-free copper) (best), and then both CDA 715 and CDA 613. 75 refs., 24 figs., 6 tabs.

  18. LOCALIZED CORROSION OF AUSTENITIC STAINLESS STEELEXPOSED TO MIXTURES OF PLUTONIUM OXIDE AND CHLORIDE SALTS

    SciTech Connect

    Zapp, P; Kerry Dunn, K; Jonathan Duffey, J; Ron Livingston, R; Zane Nelson, Z

    2008-11-21

    Laboratory corrosion tests were conducted to investigate the corrosivity of moist plutonium oxide/chloride (PuO{sub 2}/Cl-) salt mixtures on 304L and 316L stainless steel coupons. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The two flat coupons were placed so that the solid oxide/salt mixture contacted about one half of the coupon surface. One teardrop coupon was placed in contact with solid mixture; the second teardrop was in contact with the headspace gas only. The mixtures were loaded with nominally 0.5 wt % water under a helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration and on the composition of the salt. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas, nor in coupons exposed to other mixtures with either 0.92 wt% CaCl{sub 2} or no CaCl{sub 2}. The corrosion results point to the significance of the interaction between water loading and the concentration of the hydrating salt CaCl{sub 2} in the susceptibility of austenitic stainless steels to corrosion.

  19. The role of dislocation channeling in IASCC initiation of neutron irradiated austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Stephenson, Kale Jennings

    The objective of this study was to understand the role of dislocation channeling in the initiation of irradiation-assisted stress corrosion cracking (IASCC) of neutron irradiated austenitic stainless steel using a novel four-point bend test. Stainless steels used in this study were irradiated in the BOR-60 fast reactor at 320 °C, and included a commercial purity 304L stainless steel irradiated to 5.5, 10.2, and 47.5 dpa, and two high purity stainless steels, Fe-18Cr-12Ni and Fe-18Cr-25Ni, irradiated to ~10 dpa. The four-point bend test produced the same relative IASCC susceptibility as constant extension rate tensile (CERT) experiments performed on the same irradiated alloys in boiling water reactor normal water chemistry. The cracking susceptibility of the CP 304L alloy was high at all irradiation dose levels, enhanced by the presence of MnS inclusions in the alloy microstructure, which dissolve in the NWC environment. Dissolution of the MnS inclusion results in formation of an oxide cap that occludes the inclusion site, creating a crevice condition with a high propensity for crack initiation. Crack initiation at these locations was induced by stress concentration at the intersecting grain boundary, resulting from the intersection of a discontinuous dislocation channels (DC). Stress to initiate an IASCC crack decreased with dose due earlier DC initiation. The HP Fe-18Cr-12Ni alloy had low susceptibility to IASCC, while the high Ni alloy exhibited no cracking susceptibility. The difference in susceptibility among these conditions was attributed to the propensity for DCs to transmit across grain boundaries, which controls stress accumulation at DC -- grain boundary intersections.

  20. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in the US: A literature review

    SciTech Connect

    Farmer, J.C.; McCright, R.D.

    1988-11-04

    Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys. Though all three austenitic candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these forms of localized attack. Both types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented for Alloy 825 under comparable conditions. Gamma irradiation has been found to enhance SCC of Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while microbiologically induced corrosion effects have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. Of the copper-based alloys, CDA 715 has the best overall resistance to localized attack. Its resistance to pitting is comparable to that of CDA 613 and superior to that of CDA 102. Observed rates of dealloying in CDA 715 are less than those observed in CDA 613 by orders of magnitude. The resistance of CDA 715 to SCC in tarnishing ammonical environments is comparable to that of CDA 102 and superior to that of CDA 613. Its resistance to SCC in nontarnishing ammonical environments is comparable to that of CDA 613 and superior to that of CDA 102. 22 refs., 8 figs., 4 tabs.

  1. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Gdowski, G.E.; Bullen, D.B. )

    1988-08-01

    Three copper-based alloys and three iron- to nickel-based austenitic alloys are being considered as possible materials for fabrication of containers for disposal of high-level radioactive waste. This waste will include spent fuel assemblies from reactors as well as high-level waste in borosilicate glass and will be sent to the prospective site at Yucca Mountain, Nevada, for disposal. The containers must maintain substantially complete containment for at least 300 yr and perhaps as long as 1000 yr. During the first 50 yr after emplacement, they must be retrievable from the disposal site. Shortly after the containers are emplaced in the repository, they will be exposed to high temperatures and high gamma radiation fields from the decay of the high-level waste. This volume surveys the available data on oxidation and corrosion of the iron- to nickel-based austenitic materials (Types 304L and 316L stainless steels and Alloy 825) and the copper-based alloy materials (CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni)), which are the present candidates for fabrication of the containers. Studies that provided a large amount of data are highlighted, and those areas in which little data exists are identified. Examples of successful applications of these materials are given. On the basis of resistance to oxidation and general corrosion, the austenitic materials are ranked as follows: Alloy 825 (best), Type 316L stainless steel, and then Type 304L stainless steel (worst). For the copper-based materials, the ranking is as follows: CDA 715 and CDA 613 (both best), and CDA 102 (worst). 110 refs., 30 figs., 13 tabs.

  2. Role of nanocrystalline cerium oxide coatings on austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Zhang, Haiying

    Protective nanocrystalline cerium oxide coating has been applied to ASTM grade 304L and 304 austenitic stainless steels to improve its oxidation resistance at elevated temperatures. Experimentally, the selected alloy was exposed to 800°C/1000°C under dry air conditions. Weight changes (DeltaW/A) were monitored as a function of time and the results were compared with uncoated alloys tested under similar conditions. It was found that the oxidation resistances of 304L and 304 stainless steels were significantly improved. A comparison of the oxidation rates indicated that the nanocrystalline cerium oxide coating reduced the rate of oxidation by more than two orders of magnitude. Nevertheless, a comprehensive understanding of the mechanisms responsible for the reduction in the oxidation rate is not clear. Consequently, this work is aimed at investigating the mechanisms involved during scale growth in the presence or absence of nanocrystalline coatings. For this purpose, density functional theory was carried out in order to predict oxygen and iron diffusion microscopic activation energies and reveal the intrinsic characteristics of nanocrystalline coatings. A numerical simulation of corrosion process has also been conducted to predict the corrosion rates of alloys with and without coatings. Hence, the results from simulations are compared with the experimental outcome, and possible explanations are given to account for the reduction in the exhibited oxidation rates. The simulation results will provide a highly valuable tool for the realization of functional nanostructures and architectures "by design", particularly in the development of novel coatings, and a new approach of life assessment.

  3. Supplementary safety system corrosion studies

    SciTech Connect

    Anderson, M.H.; Wiersma, B.J.

    1991-05-21

    This memorandum presents experimental data from electrochemical and immersion tests to support the continued use of two sections of nonconforming steel in the Supplementary Safety System. The Reactor Corrosion Mitigation Committee met on May 16, 1991 to evaluate materials that had been installed in the SSS. The materials lacked complete Corrosion Evaluation (CE) and/or Certified Mill Test Reports and had been installed during recent modifications (Project S-4332). Items that lacked proper documentation included AISI Type 304 stainless steel (304) instrument tubing (0.375'' OD) associated with the pressure transmitters and a two-foot section of 304 pipe located on the far side of the system downstream of the pneumatic valves. Cyclic potentiodynamic polarization scans were performed on sensitized and solution-annealed 304 samples in as-mixed and acidified Gd(NO{sub 3}){sub 3}, or ink'', solutions at room temperature to determine the susceptibility of 304 to localized corrosion in this environment. No localized attack was observed on the solution annealed or sensitized 304 in the Gd(NO{sub 3}){sub 3} solution. These tests revealed no significant differences in the behavior of the sensitized and solution-annealed 304 in gadolinium nitrate solution. Therefore, localized corrosion of the nonconforming components is not anticipated, and the performance of the nonconforming components should not differ from that of corrosion evaluated and certified materials. Previous studies have shown that AISI Type 304L stainless steel (304L) did not pit during a three-month exposure in gadolinium nitrate solutions of pH 2 or 5. These combined results support the continued use of the nonconforming steels until replacement can be made at the next scheduled long shut-down.

  4. Supplementary safety system corrosion studies

    SciTech Connect

    Anderson, M.H.; Wiersma, B.J.

    1991-05-21

    This memorandum presents experimental data from electrochemical and immersion tests to support the continued use of two sections of nonconforming steel in the Supplementary Safety System. The Reactor Corrosion Mitigation Committee met on May 16, 1991 to evaluate materials that had been installed in the SSS. The materials lacked complete Corrosion Evaluation (CE) and/or Certified Mill Test Reports and had been installed during recent modifications (Project S-4332). Items that lacked proper documentation included AISI Type 304 stainless steel (304) instrument tubing (0.375`` OD) associated with the pressure transmitters and a two-foot section of 304 pipe located on the far side of the system downstream of the pneumatic valves. Cyclic potentiodynamic polarization scans were performed on sensitized and solution-annealed 304 samples in as-mixed and acidified Gd(NO{sub 3}){sub 3}, or ``ink``, solutions at room temperature to determine the susceptibility of 304 to localized corrosion in this environment. No localized attack was observed on the solution annealed or sensitized 304 in the Gd(NO{sub 3}){sub 3} solution. These tests revealed no significant differences in the behavior of the sensitized and solution-annealed 304 in gadolinium nitrate solution. Therefore, localized corrosion of the nonconforming components is not anticipated, and the performance of the nonconforming components should not differ from that of corrosion evaluated and certified materials. Previous studies have shown that AISI Type 304L stainless steel (304L) did not pit during a three-month exposure in gadolinium nitrate solutions of pH 2 or 5. These combined results support the continued use of the nonconforming steels until replacement can be made at the next scheduled long shut-down.

  5. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Gdowski, G.E.; Bullen, D.B. )

    1988-08-01

    Six alloys are being considered as possible materials for the fabrication of containers for the disposal of high-level radioactive waste. Three of these candidate materials are copper-based alloys: CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni). The other three are iron- to nickel-based austenitic materials: Types 304L and 316L stainless steels and Alloy 825. Radioactive waste will include spent-fuel assemblies from reactors as well as waste in borosilicate glass and will be sent to the prospective site at Yucca Mountain, Nevada, for disposal. The waste-package containers must maintain substantially complete containment for at least 300 yr and perhaps as long as 1000 yr. During the first 50 yr after emplacement, the containers must be retrievable from the disposal site. Shortly after emplacement of the containers in the repository, they will be exposed to high temperatures and high gamma radiation fields from the decay of high-level waste. This radiation will promote the radiolytic decomposition of moist air to hydrogen. This volume surveys the available data on the effects of hydrogen on the six candidate alloys for fabrication of the containers. For copper, the mechanism of hydrogen embrittlement is discussed, and the effects of hydrogen on the mechanical properties of the copper-based alloys are reviewed. The solubilities and diffusivities of hydrogen are documented for these alloys. For the austenitic materials, the degradation of mechanical properties by hydrogen is documented. The diffusivity and solubility of hydrogen in these alloys are also presented. For the copper-based alloys, the ranking according to resistance to detrimental effects of hydrogen is: CDA 715 (best) > CDA 613 > CDA 102 (worst). For the austenitic alloys, the ranking is: Type 316L stainless steel {approx} Alloy 825 > Type 304L stainless steel (worst). 87 refs., 19 figs., 8 tabs.

  6. Electrolytic decontamination of the 3013 inner can

    SciTech Connect

    Wedman, D.E.; Nelson, T.O.; Rivera, Y.; Weisbrod, K.; Martinez, H.E.; Limback, S.

    1998-12-31

    Disposition of plutonium recovered from nuclear weapons or production residues must be stored in a manner that ensures safety. The criteria that has been established to assure the safety of stored materials for a minimum of 50 years is DOE-STD-3013. This standard specifies both the requirements for containment and furthermore specifies that the inner container be decontaminated to a level of {le}20 dpm/100 cm{sup 2} swipable and {le}500 dpm/100 cm{sup 2} direct alpha such that a failure of the outer containment barrier will have a lower probability of resulting in a spread of contamination. The package consists of an optional convenience (food pack) can, a welded type 304L stainless steel inner (primary) can, and a welded type 304L stainless steel outer (secondary) can. Following the welding process, the can is checked for leaks and then sent down the line for decontamination. Once decontaminated, the sealed primary can may be removed from the glove box line. Welding of the secondary container takes place outside the glove box line. The highly automated decontamination process that has been developed to support the packaging of Special Nuclear Materials is based on an electrolytic process similar to the wide spread industrial technique of electropolishing. The can is placed within a specially designed stainless steel fixture built within a partition of a glove box. The passage of current through this electrolytic cell results in a uniform anodic dissolution of the surface metal layers of the can. This process results in a rapid decontamination of the can. The electrolyte is fully recyclable, and the separation of the chromium from the actinides results in a compact, non RCRA secondary waste product.

  7. Proper procedures are the key to welding radioactive waste canisters

    SciTech Connect

    Cannell, G.R.; Sessions, C.E.

    1997-08-01

    The Defense Waste Processing Facility (DWPF) at the US Department of Energy`s Savannah River site in Aiken, SC, processes and vitrifies radioactive liquid waste. The waste is incorporated in a borosilicate glass and poured into canisters where it is allowed to cool and solidify. The canisters, fabricated from 304L stainless steel, measuring 24 in. in diameter and 118 in. in length, are permanently sealed with a 1/2-in.-thick by 5-in.-diameter 304L stainless steel plug. The plug is resistance welded into the canister nozzle creating the closure weld. Resistance upset welding was chosen for making the closure weld because of its simplicity (facilitates remote operation) and ability to make high-integrity joints. Statistical process control (SPC) is used to monitor and provide ongoing status of the welding system. A difference in burst strength between production canister nozzle and test nozzle closure welds performed over the past few years was noted. Test nozzles serve at least two functions: (1) they are used for welding performance qualification, and (2) are destructively tested to assess performance of the DWPF welding system and to verify quality of production welds. This study includes data from three groups of nozzle closure welds. Group 1 consists of 11 test nozzles welded in conjunction with qualification of the DWPF welding procedure. Group 2 includes ten truncated canister nozzles taken from glass-pouring campaigns in which canisters were filled with nonradioactive glass, processed in the DWPF and closure welded. The third group (Group 3) is comprised of eight test nozzles associated with welder performance qualification performed subsequent to completion of Group 2.

  8. In situ study of e-beam Al and Hf metal deposition on native oxide InP (100)

    SciTech Connect

    Dong, H.; KC, Santosh; Azcatl, A.; Cabrera, W.; Qin, X.; Brennan, B.; Cho, K.; Wallace, R. M.; Zhernokletov, D.

    2013-11-28

    The interfacial chemistry of thin Al (∼3 nm) and Hf (∼2 nm) metal films deposited by electron beam (e-beam) evaporation on native oxide InP (100) samples at room temperature and after annealing has been studied by in situ angle resolved X-ray photoelectron spectroscopy and low energy ion scattering spectroscopy. The In-oxides are completely scavenged forming In-In/In-(Al/Hf) bonding after Al and Hf metal deposition. The P-oxide concentration is significantly decreased, and the P-oxide chemical states have been changed to more P-rich oxides upon metal deposition. Indium diffusion through these metals before and after annealing at 250 °C has also been characterized. First principles calculation shows that In has lower surface formation energy compared with Al and Hf metals, which is consistent with the observed indium diffusion behavior.

  9. Reduction of native oxides on InAs by atomic layer deposited Al{sub 2}O{sub 3} and HfO{sub 2}

    SciTech Connect

    Timm, R.; Fian, A.; Hjort, M.; Thelander, C.; Lind, E.; Andersen, J. N.; Wernersson, L.-E.; Mikkelsen, A.

    2010-09-27

    Thin high-{kappa} oxide films on InAs, formed by atomic layer deposition, are the key to achieve high-speed metal-oxide-semiconductor devices. We have studied the native oxide and the interface between InAs and 2 nm thick Al{sub 2}O{sub 3} or HfO{sub 2} layers using synchrotron x-ray photoemission spectroscopy. Both films lead to a strong oxide reduction, obtaining less than 10% of the native As-oxides and between 10% and 50% of the native In-oxides, depending on the deposition temperature. The ratio of native In- to As-oxides is determined to be 2:1. The exact composition and the influence of different oxidation states and suboxides is discussed in detail.

  10. Fermi LAT and Swift flare of the FSRQ 4C +40.25

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Ojha, Roopesh; Pivato, Giovanna; Fermi Large Area Telescope Collaboration

    2015-11-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed a gamma-ray flare from a source positionally consistent with the flat spectrum radio quasar (FSRQ) 4C +40.25 (also known as B2 1020+40 and 3FGL J1023.1+3952, Acero et al. 2015, ApJS 218, 23) with coordinates RA: 10h 23m 11.5661s, Dec: 39d 48m 15.378s, J2000, (Helmboldt et al. 2007, ApJ, 658, 203) and a redshift of 1.254 (Xu et al. 1994, AJ, 108, 395).

  11. Fermi LAT Detection of a Gamma-ray Flare from the BL Lac Object ON 246

    NASA Astrophysics Data System (ADS)

    Becerra, Josefa

    2015-06-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray flux from a source positionally consistent with the BL Lac object ON 246 (RA=187.55871 deg, Dec=25.30198 deg, J2000, Beasley et al. 2002, ApJS, 141, 13; with redshift z=0.135, Nass et al. 1996, A&A, 309, 419), also known as S3 1227+25 and 3FGL J1230.3+2519 (3FGL; Acero et al. 2015, arXiv:1501.02003).

  12. Fermi-LAT detection of hard spectrum and high-level gamma-ray flare from the blazar PKS 1954-388

    NASA Astrophysics Data System (ADS)

    Cutini, Sara; Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-09-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed flaring gamma rays from a source positionally consistent with the flat spectrum radio quasar PKS 1954-388 (also known as MRC 1954-388, RX J1958.0-3845, and 3FGL J1958.0-3847, Acero et al. 2015, ApJS 218, 23), with radio coordinates, (J2000.0), R.A.: 299.499247 deg, Dec.: -38.751766 deg, (Ma et. al. 1998, AJ, 116, 516).

  13. Fermi-LAT detection of hard spectrum and highest-level gamma-ray outburst from the distant blazar PKS 1502+106

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-07-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed flaring gamma rays from a source positionally consistent with the flat spectrum radio quasar PKS 1502+106 (also known as OR 103, S3 1502+10 and 3FGL J1504.4+1029, Acero et al. 2015, ApJS 218, 23), with radio coordinates, (J2000.0), R.A.: 226.10408 deg, Dec: 10.49422 deg (Johnston et al. 1995, AJ, 110, 880). This blazar has a redshift of z=1.8383 (Hewett & Wild 2010, MNRAS, 405, 2302).

  14. Fermi-LAT detection of hard spectrum gamma-ray flare from FSRQ S4 1800+44

    NASA Astrophysics Data System (ADS)

    Gasparrini, D.; Buson, S.

    2016-03-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) S4 1800+44 (also known as 3FGL J1801.5+4403, Acero et al. 2015, ApJS, 218, 23) with radio counterpart coordinates (J2000.0), R.A. = 270.3846454 deg, Dec. = 44.0727500 deg (Johnston et al. 1995, AJ, 110, 880).

  15. Fermi-LAT detection of hard spectrum and enhanced gamma-ray emission from the BL Lac object PKS 1717+177

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2015-12-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed a gamma-ray flare from a source positionally consistent with the BL Lac object PKS 1717+177 (also known as S3 1717+17, OT 129, and 3FGL J1719.2+1744, Acero et al. 2015, ApJS, 218, 23), with radio coordinates (J2000.0), R.A.: 259.804368 deg, Dec.: 17.751788 deg (Johnston et al. 1995, AJ, 110, 880).

  16. Fermi-LAT detection of strong flaring activity from the FSRQ CTA 102

    NASA Astrophysics Data System (ADS)

    Becerra, J.; Carpenter, Bryce; Cutini, Sara

    2016-02-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray activity from a source positionally consistent with the flat spectrum radio quasar CTA 102 (also known as 3FGL J2232.5+1143, Acero et al. 2015, ApJS, 218, 23) with radio coordinates R.A.: 338.1517038 deg, Dec: 11.7308067 deg (J2000, Johnston et al. 1995, AJ, 110, 880) at redshift z=1.037 (Schmidt 1965, ApJ, 141, 1295).

  17. Fermi LAT detection of renewed activity from the blazar PKS 1502+106

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2015-06-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar PKS 1502+106 (also known as OR 103, S3 1502+10 and 3FGL J1504.4+1029, Acero et al., arXiv:1501.02003), with radio coordinates, (J2000.0), R.A.: 226.10408 deg, Dec: 10.49422 deg (Johnston et al. 1995, AJ, 110, 880). This blazar has a redshift of z=1.8383 (Hewett & Wild 2010, MNRAS, 405, 2302).

  18. Fermi LAT detection of increasing GeV gamma-ray activity from the high-energy peaked BL Lac object 1ES 1959+650

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-10-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray emission from a source positionally consistent with the very-high energy peaked BL Lac object 1ES 1959+650 (also known as TXS 1959+650 and 3FGL J2000.0+6509, Acero et al. 2015, ApJS 218, 23) with radio coordinates (J2000) R.A.: 299.999384 deg, Dec.: 65.148514 deg (Beasley et al. 2002, ApJS, 141, 13). This source has a redshift z=0.047 (Schachter et al. 1993, ApJ, 412, 541).

  19. Fermi LAT Detection of a Rapid, Powerful Gamma-ray Flare of the FSRQ CTA 102

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Ojha, Roopesh

    2015-12-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar CTA 102 (also known as 3FGL J2232.5+1143, Acero et al. 2015, ApJS, 218, 23) with radio coordinates R.A.: 338.1517038 deg, Dec: 11.7308067 deg (J2000, Johnston et al. 1995, AJ, 110, 880) at redshift z=1.037 (Schmidt 1965, ApJ, 141, 1295).

  20. Fermi-LAT, FACT, MAGIC and VERITAS detection of increasing gamma-ray activity from the high-energy peaked BL Lac object 1ES 1959+650

    NASA Astrophysics Data System (ADS)

    Buson, S.; Magill, J. D.; Dorner, D.; Biland, A.; Mirzoyan, R.; Mukherjee, R.

    2016-04-01

    The Fermi-LAT, FACT, MAGIC and VERITAS collaborations report the detection of enhanced gamma-ray activity from a source positionally consistent with the very-high-energy peaked BL Lac object 1ES 1959+650 (a.k.a 3FGL J2000.0+6509, in the 3rd LAT source catalog, 3FGL, Acero et al. 2015, ApJS 218, 23) with radio coordinates (J2000) R.A.: 299.999384 deg, Dec.: 65.148514 deg (Beasley et al. 2002, ApJS, 141, 13). This source has a redshift z=0.047 (Schachter et al. 1993, ApJ, 412, 541).

  1. Fermi-LAT Detection of a Hard Spectrum and Enhanced Gamma-ray Emission from the Blazar PMN J2052-5533

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Magill, Jeff; Ojha, Roopesh

    2015-09-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed an unusually hard spectrum gamma-ray flare from a source positionally consistent with the blazar PMN J2052-5533 (3FGL J2051.8-5535; Acero et al. 2015, ApJS 218, 23), with coordinates RA: 20h52m13.68s, Dec: -55d33m10.0s, J2000, (Healey et al. 2007, ApJS, 171, 61). There is no redshift reported for this source in the literature.

  2. Fermi LAT detection of the first GeV gamma-ray flare from the BL Lac object TXS 2241+406

    NASA Astrophysics Data System (ADS)

    Buson, Sara

    2015-02-01

    The Large Area Telescope (LAT) onboard the Fermi Gamma-ray Space Telescope, has observed for the first time on daily timescales gamma-ray outburst activity from a source positionally consistent with the BL Lac object TXS 2241+406 (a.k.a.3FGL J2244.1+4057, Acero et al. 2015, arXiv:1501.02003) at RA=341.05305 deg, Dec=40.95378 deg (J2000, Beasley et al. 2002, ApJS, 141, 13) with redshift z=1.171 (Shaw et al. 2012, ApJ, 748, 49).

  3. Fermi LAT detection of increasing gamma-ray emission from the radio-loud NLSy1 PKS 1502+036

    NASA Astrophysics Data System (ADS)

    D'Ammando, Filippo; Ciprini, Stefano

    2015-12-01

    The Large Area Telescope (LAT), on board the Fermi Gamma-ray Space Telescope, has observed gamma-ray flaring activity from a source positionally consistent with the radio-loud narrow-line Seyfert 1 PKS 1502+036 (also known as 3FGL J1505.1+0326, Acero et al. 2015, ApJS, 218, 23), with radio coordinates (J2000.0), R.A.: 226.2769879 deg, Dec.: 3.4418922 deg (Fey et al. 2004, AJ, 127, 3587) at redshift z = 0.4078 (Hewett & Wild 2010, MNRAS, 405, 2302).

  4. Multi Canister Overpack (MCO) Design Report [SEC 1 Thru 3

    SciTech Connect

    GOLDMANN, L.H.

    2000-02-29

    The MCO is designed to facilitate the removal, processing and storage of the spent nuclear fuel currently stored in the East and West K-Basins. The MCO is a stainless steel canister approximately 24 inches in diameter and 166 inches long with cover cap installed. The shell and the collar which is welded to the shell are fabricated from 304/304L dual certified stainless steel for the shell and F304/F304L dual certified for the collar. The shell has a nominal thickness of 1/2 inch. The top closure consists of a shield plug with four processing ports and a locking ring with jacking bolts to pre-load a metal seal under the shield plug. The fuel is placed in one of four types of baskets, excluding the SPR fuel baskets, in the fuel retention basin. Each basket is then loaded into the MCO which is inside the transfer cask. Once all of the baskets are loaded into the MCO, the shield plug with a process tube is placed into the open end of the MCO. This shield plug provides shielding for workers when the transfer cask, containing the MCO, is lifted from the pool. After being removed from the pool, the locking ring is installed and the jacking bolts are tightened to pre-load the metal main closure seal. The cask is then sealed and the MCO taken to the Cold Vacuum Drying (CVD) facility for bulk water removal and vacuum drying through the process ports. Covers for the process ports may be installed or removed as needed per operating procedures. The MCO is then transferred to the Canister Storage Building (CSB), in the closed transfer cask. At the CSB, the MCO is then removed from the cask and becomes one of two MCOs stacked in a storage tube. MCOs will have a cover cap welded over the shield plug providing a complete welded closure. A number of MCOs may be stored with just the mechanical seal to allow monitoring of the MCO pressure, temperature, and gas composition.

  5. SRNL PHASE II SHELF LIFE STUDIES - SERIES 1 ROOM TEMPERATURE AND HIGH RELATIVE HUMIDITY

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2012-09-12

    The Savannah River National Laboratory (SRNL) Phase II, Series 1 shelf-life corrosion testing for the Department of Energy Standard 3013 container is presented and discussed in terms of the localized corrosion behavior of Type 304 stainless steel in contact with moist plutonium oxide and chloride salt mixtures and the potential impact to the 3013 inner container. This testing was designed to address the influence of temperature, salt composition, initial salt moisture, residual stress and type of oxide/salt contact on the relative humidity inside a 3013 container and the initiation and propagation of localized corrosion, especially stress corrosion cracking. The integrated plan is being conducted by Los Alamos National Laboratory and SRNL. SRNL is responsible for conducting a corrosion study in small scale vessels containing plutonium oxide and chloride salts under conditions of humidity, temperature and oxide/salt compositions both within the limits of 3013 storage conditions as well as beyond the 3013 storage requirements to identify margins for minimizing the initiation of stress corrosion cracking. These worst case conditions provide data that bound the material packaged in 3013 containers. Phase I of this testing was completed in 2010. The Phase II, Series 1 testing was performed to verify previous results from Phase I testing and extend our understanding about the initiation of stress corrosion cracking and pitting that occur in 304L under conditions of room temperature, high humidity, and a specific plutonium oxide/salt chemistry. These results will aid in bounding the safe storage conditions of plutonium oxides in 3013 containers. A substantial change in the testing was the addition of the capability to monitor relative humidity during test exposure. The results show that under conditions of high initial moisture ({approx}0.5 wt%) and room temperature stress corrosion cracking occurred in 304L teardrop coupons in contact with the oxide/salt mixture at times

  6. Long Term Corrosion/Degradation Test Six Year Results

    SciTech Connect

    M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

    2004-09-01

    The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

  7. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  8. Stress corrosion cracking of candidate waste container materials; Final report

    SciTech Connect

    Park, J.Y.; Maiya, P.S.; Soppet, W.K.; Diercks, D.R.; Shack, W.J.; Kassner, T.F.

    1992-06-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca mountain site in Nevada. These materials are Type 304L stainless steel (SS). Type 316L SS, Incoloy 825, phosphorus-deoxidized Cu, Cu-30%Ni, and Cu-7%Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks. and to assess the relative resistance of these materials to stress corrosion cracking (SCC)- A series of slow-strain-rate tests (SSRTs) and fracture-mechanics crack-growth-rate (CGR) tests was performed at 93{degree}C and 1 atm of pressure in simulated J-13 well water. This water is representative, prior to the widespread availability of unsaturated-zone water, of the groundwater present at the Yucca Mountain site. Slow-strain-rate tests were conducted on 6.35-mm-diameter cylindrical specimens at strain rates of 10-{sup {minus}7} and 10{sup {minus}8} s{sup {minus}1} under crevice and noncrevice conditions. All tests were interrupted after nominal elongation strain of 1--4%. Scanning electron microscopy revealed some crack initiation in virtually all the materials, as well as weldments made from these materials. A stress- or strain-ratio cracking index ranks these materials, in order of increasing resistance to SCC, as follows: Type 304 SS < Type 316L SS < Incoloy 825 < Cu-30%Ni < Cu and Cu-7%Al. Fracture-mechanics CGR tests were conducted on 25.4-mm-thick compact tension specimens of Types 304L and 316L stainless steel (SS) and Incoloy 825. Crack-growth rates were measured under various load conditions: load ratios M of 0.5--1.0, frequencies of 10{sup {minus}3}-1 Hz, rise nines of 1--1000s, and peak stress intensities of 25--40 MPa{center_dot}m {sup l/2}.

  9. ZPPR FUEL ELEMENT THERMAL STRESS-STRAIN ANALYSIS

    SciTech Connect

    Charles W. Solbrig; Jason Andrus; Chad Pope

    2014-04-01

    The design temperature of high plutonium concentration ZPPR fuel assemblies is 600 degrees C. Cladding integrity of the 304L stainless steel cladding is a significant concern with this fuel since even small holes can lead to substantial fuel degradation. Since the fuel has a higher coefficient of thermal expansion than the cladding, an investigation of the stress induced in the cladding due to the differential thermal expansion of fuel and cladding up to the design temperature was conducted. Small holes in the cladding envelope would be expected to lead to the fuel hydriding and oxidizing into a powder over a long period of time. This is the same type of chemical reaction chain that exists in the degradion of the high uranium concentration ZPPR fuel. Unfortunately, the uranium fuel was designed with vents which allowed this degradation to occur. The Pu cladding is sealed so only fuel with damaged cladding would be subject to this damage. The thermal stresses that can be developed in the fuel cladding have been calculated in in this paper and compared to the ultimate tensile stress of the cladding. The conclusion is drawn that thermal stresses cannot induce holes in the cladding even for the highest storage temperatures predicted in calculations (292°C). In fact, thermal stress can not cause cladding failure as long as the fuel temperatures are below the design limit of 600 degrees C (1,112 degrees F).

  10. TRITIUM AND DECAY HELIUM EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL WELDMENTS

    SciTech Connect

    Morgan, M; Scott West, S; Michael Tosten, M

    2007-08-31

    J-Integral fracture toughness tests were conducted on tritium-exposed-and-aged Types 304L and 21-6-9 stainless steel weldments in order to measure the combined effects of tritium and its decay product, helium-3 on the fracture toughness properties. Initially, weldments have fracture toughness values about three times higher than base-metal values. Delta-ferrite phase in the weld microstructure improved toughness provided no tritium was present in the microstructure. After a tritium-exposure-and-aging treatment that resulted in {approx}1400 atomic parts per million (appm) dissolved tritium, both weldments and base metals had their fracture toughness values reduced to about the same level. The tritium effect was greater in weldments (67 % reduction vs. 37% reduction) largely because the ductile discontinuous delta-ferrite interfaces were embrittled by tritium and decay helium. Fracture toughness values decreased for both base metals and weldments with increasing decay helium content in the range tested (50-200 appm).

  11. Pool boiler heat transport system for a 25 kWe advanced Stirling conversion system

    NASA Technical Reports Server (NTRS)

    Anderson, W. G.; Rosenfeld, J. H.; Saaski, E. L.; Noble, J.; Tower, L.

    1990-01-01

    Experiments to determine alkali metal/enhanced surface combinations that have stable boiling at the temperatures and heat fluxes that occur in the Stirling engine are reported. Two enhanced surfaces and two alkali metal working fluids were evaluated. The enhanced surfaces were an EDM hole covered surface and a sintered-powder-metal porous layer surface. The working fluids tested were potassium and eutectic sodium-potasium alloy (NaK), both with and without undissolved noncondensible gas. Noncondensible gas (He and Xe) was added to the system to provide gas in the nucleation sites, preventing quenching of the sites. The experiments demonstrated the potential of an alkali metal pool boiler heat transport system for use in a solar-powered Stirling engine. The most favorable fluid/surface combination tested was NaK boiling on a -100 +140 mesh 304L stainless steel sintered porous layer with no undissolved noncondensible gas. This combination provided stable, high-performance boiling at the operating temperature of 700 C. Heat fluxes into the system ranged from 10 to 50 W/sq cm. The transition from free convection to nucleate boiling occurred at temperatures near 540 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  12. Parametric effects on glass reaction in the unsaturated test method

    SciTech Connect

    Woodland, A.B.; Bates, J.K.; Gerding, T.J.

    1991-12-01

    The Unsaturated Test Method has been applied to study glass reaction under conditions that may be present at the potential Yucca Mountain site, currently under evaluation for storage of reprocessed high-level nuclear waste. The results from five separate sets of parametric experiments are presented wherein test parameters ranging from water contact volume to sensitization of metal in contact with the glass were examined. The most significant effect was observed when the volume of water, as controlled by the water inject volume and interval period, was such to allow exfoliation of reacted glass to occur. The extent of reaction was also influenced to a lesser extent by the degree of sensitization of the 304L stainless steel. For each experiment, the release of cations from the glass and alteration of the glass were examined. The major alteration product is a smectite clay that forms both from precipitation from solution and from in-situ alteration of the glass itself. It is this clay that undergoes exfoliation as water drips from the glass. A comparison is made between the results of the parametric experiments with those of static leach tests. In the static tests the rates of release become progressively reduced through 39 weeks while, in contrast, they remain relatively constant in the parametric experiments for at least 300 weeks. This differing behavior may be attributable to the dripping water environment where fresh water is periodically added and where evaporation can occur.

  13. PINCH WELD TESTING TO SUPPORT CHANGE IN MANUFACTURING OIL AT THE KCP

    SciTech Connect

    Korinko, P; David Maxwell, D

    2008-02-28

    This task supports the change from an oil mixture termed 50:50 oil (an equal parts mixture of Milpro 634 and Pennex N47) to a new oil mixture (Castrol Illocut 334). This change was necessitated by a KCP vendor no longer supplying the Pennex N47 component of the 50-50. In order to continue production of machined parts, a detailed process was followed to ensure that high quality parts could be manufactured and that the cutting oil selected would provide acceptable human performance characteristics, e.g., skin irritability, smell, etc. A prime consideration in changing the oil was that no apparent change in the pinch weldability of the fill stems fabricated using the new oil and process parameters, if any, be observed. A two part approach, as detailed in the plan shown in Appendix B, was used to qualify the effect of the process on pinch weld characteristics. In the first phase, ref. 1., the weld parameter window was defined using fill stems made from 304L, 21-6-9, and 316 stainless steel. These weld conditions were then subsequently used for the Castrol Illocut 334 machined fill stems. The results of this activity are reported in this document. A follow-on task of welding in the facility was requested by one of the design agencies and this will be completed and reported separately.

  14. Effect of Host Media on Microbial Influenced Corrosion due to Desulfotomaculum nigrificans

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay K.

    2013-04-01

    This article reports about the tests carried to investigate microbial-induced corrosion on stainless steels due to sulfate-reducing bacteria sp. Desulfotomaculum nigrificans in different host media. Stainless steel 304L, 316L, and 2205 were selected for the test. Modified Baar's media (BM), sodium chloride solution, and artificial sea water (SW) were used as test solutions in anaerobic conditions. Electrochemical polarization and immersion test were performed to estimate the extent of corrosion rate and pitting on stainless steels. SEM/EDS were used to study the details inside/outside pits formed on the corroded samples. Biofilm formed on corroded coupons was analyzed for its components by UV/Visible spectroscopy. Corrosion attack on the test samples was observed maximum in case of exposure to SW followed by NaCl solution, both having sulfide and chloride whereas stainless steel exposed to BM, having sulfide, showed minimum attack. Tendency of extracellular polymeric substances to bind metal ions is observed to be responsible for governing the extent of corrosion attack.

  15. Microbial influenced corrosion by thermophilic bacteria

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay

    2012-03-01

    The present study was undertaken to investigate microbial influenced corrosion (MIC) on stainless steels due to thermophilic bacteria Desulfotomaculum nigrificans. The objective of the study was to measure the extent of corrosion and correlate it with the growth of the biofilm by monitoring the composition of its extracellular polymeric substances (EPS). The toxic effect of heavy metals on MIC was also observed. For this purpose, stainless steels 304L, 316L and 2205 were subjected to electrochemical polarization and immersion tests in the modified Baar's media, control and inoculated, in anaerobic conditions at room temperature. Scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) were used to identify the chemicals present in/outside the pit. The results show maximum corrosive conditions when bacterial activity is highest, which in turn minimizes the amount of carbohydrate and protein along with the increase in the fraction of uronic acid in carbohydrate in EPS of the biofilm. However, although bacterial activity and corrosion rate decreases, the amount of biofilm components continue to increase. It is also observed that the toxicity of metals ions affect the bacterial activity and EPS production. It was observed that Desulfotomaculum sp. has the ability to biodegrade its own EPS.

  16. Electrochemical impedance spectroscopy of metal alloys in the space transportation system launch environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz

    1990-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 18 alloys under conditions similar to the Space Transportation System (STS) launch environment. The alloys were: (1) zirconium 702; (2) Hastelloy C-22, C-276, C-4, and B-2; (3) Inconel 600 and 825; (4) Ferralium 255; (5) Inco Alloy G-3; (6) 20Cb-3; (7) SS 904L, 304LN, 316L, 317L, and 304L; (8) ES 2205; and (9) Monel 400. AC impedance data were gathered for each alloy at various immersion times in 3.55 percent NaCl-0.1N HCl. Polarization resistance values were obtained for the Nyguist plots at each immersion time using the EQUIVALENT CIRCUIT software package available with the 388 electrochemical impedance software. Hastelloy C-22 showed the highest overall values for polarization resistance while Monel 400 and Inconel 600 had the lowest overall values. There was good general correlation between the corrosion performance of the alloys at the beach corrosion testing site, and the expected rate of corrosion as predicted based on the polarization resistance values obtained. The data indicate that electrochemical impedance spectroscopy can be used to predict the corrosion performance of metal alloys.

  17. Study on hierarchical structured PDMS for surface super-hydrophobicity using imprinting with ultrafast laser structured models

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Wang, Wenjun; Jiang, Gedong; Mei, Xuesong; Wang, Zibao; Wang, Kedian; Cui, Jianlei

    2016-02-01

    We report a simple and inexpensive method for producing super-hydrophobic surfaces through direct replication of micro/nano-structures on polydimethylsiloxane (PDMS) from a replication master prepared by ultrafast-laser texturing process. Gratings were obtained on 304L stainless steel plate using picosecond laser ablation. It has been used as a master with grating areas of different structural features. PDMS negative replica was prepared from the masters, and PDMS positive replica was prepared from the negative replica thereafter. Wettability of samples of the steel master, negative and positive replicas was distinguished using the apparent contact angle (CA) of water drop. Relationships between the CAs on three kinds of samples and structural features were presented. Super-hydrophobic behavior with self-cleaning, exhibited by a water contact angle of 164.5° and sliding angle of 8.44°, was observed on the PDMS negative replica surface. The negative and positive replicas were sputtered on gold films, which were used to metalized PDMS and eliminate the submicron/nano-structures in hierarchical structures. Results prove that submicro/nano-structures of hierarchical structures enhance the hydrophobicity of material surface remarkably. This replication method can be applied for large scale production of micro/nano textured super-hydrophobic surfaces for commercial applications.

  18. Water-soluble L-cysteine-coated FePt nanoparticles as dual MRI/CT imaging contrast agent for glioma.

    PubMed

    Liang, Shuyan; Zhou, Qing; Wang, Min; Zhu, Yanhong; Wu, Qingzhi; Yang, Xiangliang

    2015-01-01

    Nanoparticles (NPs) are advantageous for the delivery of diagnosis agents to brain tumors. In this study, we attempted to develop an L-cysteine coated FePt (FePt-Cys) NP as MRI/CT imaging contrast agent for the diagnosis of malignant gliomas. FePt-Cys NPs were synthesized through a co-reduction route, which was characterized by transmission electron microscopy, high-resolution transmission electron microscopy, powder X-ray diffraction, Fourier transform infrared spectroscopy, and dynamic light scattering. The MRI and CT imaging ability of FePt-Cys NPs was evaluated using different gliomas cells (C6, SGH44, U251) as the model. Furthermore, the biocompatibility of the as-synthesized FePt-Cys NPs was evaluated using three different cell lines (ECV304, L929, and HEK293) as the model. The results showed that FePt-Cys NPs displayed excellent biocompatibility and good MRI/CT imaging ability, thereby indicating promising potential as a dual MRI/CT contrast agent for the diagnosis of brain malignant gliomas.

  19. Stress corrosion cracking of austenitic stainless steel core internal welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  20. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  1. Advances in the Hopkinson bar testing of irradiated/non-irradiated nuclear materials and large specimens.

    PubMed

    Albertini, Carlo; Cadoni, Ezio; Solomos, George

    2014-05-13

    A brief review of the technological advances of the Hopkinson bar technique in tension for the study of irradiated/non-irradiated nuclear materials and the development of this technology for large specimens is presented. Comparisons are made of the dynamic behaviour of non-irradiated and irradiated materials previously subjected to creep, low cycle fatigue and irradiation (2, 10 and 30 displacements per atom). In particular, complete results of the effect of irradiation on the dynamic mechanical properties of AISI304L steel, tested at 20, 400 and 550°C are presented. These high strain rate tests have been performed with a modified Hopkinson bar (MHB), installed inside a hot cell. Examples of testing large nuclear steel specimens with a very large Hopkinson bar are also shown. The results overall demonstrate the capability of the MHB to efficiently reproduce the material stress conditions in case of accidental internal and external dynamic loadings in nuclear reactors, thus contributing to the important process of their structural assessment.

  2. Examination of stainless steel-clad Connecticut Yankee fuel assembly S004 after storage in borated water

    SciTech Connect

    Langstaff, D.C.; Bailey, W.J.; Johnson, A.B. Jr.; Landow, M.P.; Pasupathi, V.; Klingensmith, R.W.

    1982-09-01

    A Connecticut Yankee fuel assembly (S004) was tested nondestructively and destructively. It was concluded that no obvious degradation of the 304L stainless steel-clad spent fuel from assembly S004 occurred during 5 y of storage in borated water. Furthermore, no obvious degradation due to the pool environment occurred on 304 stainless steel-clad rods in assemblies H07 and G11, which were stored for shorter periods but contained operationally induced cladding defects. The seam welds in the cladding on fuel rods from assembly S004, H07, and G11 were similar in that they showed a wrought microstructure with grains noticeably smaller than those in the cladding base metal. The end cap welds showed a dendritically cored structure, typical of rapidly quenched austenitic weld metal. Some intergranular melting may have occurred in the heat-affected zone (HAZ) in the cladding adjacent to the end cap welds in rods from assemblies S004 and H07. However, the weld areas did not show evidence of corrosion-induced degradation.

  3. Effect of cold work on low-temperature sensitization behaviour of austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Kain, V.; Chandra, K.; Adhe, K. N.; De, P. K.

    2004-09-01

    The effects of cold work and low-temperature sensitization heat treatment of non-sensitized austenitic stainless steels have been investigated and related to the cracking in nuclear power reactors. Types 304, 304L and 304LN developed martensite after 15% cold working. Heat treatment of these cold worked steels at 500 °C led to sensitization of grain boundaries and the matrix and a desensitization effect was seen in 11 days due to fast diffusion rate of chromium in martensite. Types 316L and 316LN did not develop martensite upon cold rolling due to its chemical composition suppressing the martensite transformation (due to deformation) temperature, hence these were not sensitized at 500 °C. The sensitization of the martensite phase was always accompanied by a hump in the reactivation current peak in the double loop electrochemical potentiokinetic reactivation test, thus providing a test to detect such sensitization. It was shown that bending does not produce martensite and therefore, is a better method to simulate weld heat affected zone. Bending and heating at 500 °C for 11 days led to fresh precipitation due to increased retained strain and desensitization of 304LN due to faster diffusion rate of chromium along dislocations. The as received or solution annealed 304 and 304LN with 0.15% nitrogen showed increased sensitization after heat treatment at 500 °C, indicating the presence of carbides/nitrides.

  4. Dissimilar metals joint evaluation

    NASA Technical Reports Server (NTRS)

    Wakefield, M. E.; Apodaca, L. E.

    1974-01-01

    Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

  5. Activity plan for activity E-20-81: development and experimental validation of crevice corrosion models

    SciTech Connect

    Farmer, J C

    1999-12-28

    Alloy 22 [UNS N06022] is now being considered for construction of high level waste containers to be emplaced at the potential repository at Yucca Mountain or elsewhere. In essence, this alloy is 21% Cr, 13% Mo, 4% Fe, 3% W, 2% Co, with the balance being Ni. Variants without tungsten are also being considered. Detailed mechanistic models are being developed to account for the corrosion of Alloy 22 surfaces in crevices that will inevitably form. Such occluded areas experience substantial decreases in pH, with corresponding elevations in chloride concentration. Other relevant materials will also be investigated: nickel-based alloys such as Alloys 825, 625, C-4, C-276 and 59; titanium-based alloys such as Grades 12, 7 and 16, carbon steels such as A516 Grade 55; stainless steels such as 304, 304L, 316, 316L and 316NG; various copper-based alloys; and any materials that would serve as crevice formers (rock, thermally-sprayed ceramics, etc.). Experimental work has been undertaken to validate the crevice corrosion model, including parallel studies with 304 stainless steel. The crevice corrosion model is described in detail in scientific notebooks of the Principal Investigator, as well as other publications. Codes will be prepared in accordance with the YMP QP entitled ''Software Quality Assurance'' (033-YMP-QP 12.0).

  6. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    NASA Astrophysics Data System (ADS)

    Cai, J. B.; Yu, C.; Shiue, R. K.; Tsay, L. W.

    2015-10-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray.

  7. Defect microstructures in neutron-irradiated copper and stainless steel

    SciTech Connect

    Zinkle, S.J.; Sindelar, R.L.

    1987-09-01

    The defect microstructures of copper and type 304L austenitic stainless steel have been examined following neutron irradiation under widely different conditions. Less than 0.2% of the defect clusters in steel irradiated at 120/sup 0/C with moderated fission neutrons were resolvable as stacking fault tetrahedra (SFT). The fraction of defect clusters identified as SFT in copper varied from approx.10% for a low-dose 14-MeV neutron irradiation at 25/sup 0/C to approx.50% for copper irradiated to 1.3 dpa in a moderated fission spectrum at 182/sup 0/C. The mean cluster size in copper was about 2.6 nm for both cases, despite the large differences in irradiation conditions. The mean defect cluster size in the irradiated steel was about 1.8 nm. The absence of SFT in stainless steel may be due to the generation of 35 appm He during the irradiation, which caused the vacancies to form helium-filled cavities instead of SFT. 20 refs.

  8. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  9. Water-soluble l-cysteine-coated FePt nanoparticles as dual MRI/CT imaging contrast agent for glioma

    PubMed Central

    Liang, Shuyan; Zhou, Qing; Wang, Min; Zhu, Yanhong; Wu, Qingzhi; Yang, Xiangliang

    2015-01-01

    Nanoparticles (NPs) are advantageous for the delivery of diagnosis agents to brain tumors. In this study, we attempted to develop an l-cysteine coated FePt (FePt-Cys) NP as MRI/CT imaging contrast agent for the diagnosis of malignant gliomas. FePt-Cys NPs were synthesized through a co-reduction route, which was characterized by transmission electron microscopy, high-resolution transmission electron microscopy, powder X-ray diffraction, Fourier transform infrared spectroscopy, and dynamic light scattering. The MRI and CT imaging ability of FePt-Cys NPs was evaluated using different gliomas cells (C6, SGH44, U251) as the model. Furthermore, the biocompatibility of the as-synthesized FePt-Cys NPs was evaluated using three different cell lines (ECV304, L929, and HEK293) as the model. The results showed that FePt-Cys NPs displayed excellent biocompatibility and good MRI/CT imaging ability, thereby indicating promising potential as a dual MRI/CT contrast agent for the diagnosis of brain malignant gliomas. PMID:25848253

  10. Corrosion of stainless steel during acetate production

    SciTech Connect

    Qi, J.S.; Lester, G.C.

    1996-07-01

    Corrosion of types 304, 304L, 316, and 316L stainless steel (SS) during the esterification of acetic acid and alcohol or glycol ether was investigated. The catalyst for this reaction, sulfuric acid or para-toluene sulfonic acid (PTSA), was shown to cause more corrosion on reactor equipment than CH{sub 3}COOH under the process conditions commonly practiced in industry. The corrosive action of the catalyst occurred only in the presence of water. Thus, for the batch processes, corrosion occurred mostly during the initial stage of esterification, where water produced by the reaction created an aqueous environment. After water was distilled off, the corrosion rate declined to a negligible value. The corrosion inhibitor copper sulfate, often used in industrial acetate processes, was found to work well for a low-temperature process (< 95 C) such as in production of butyl acetate, but it accelerated corrosion in the glycol ether acetate processes where temperatures were > 108 C. Process conditions that imparted low corrosion rates were determined.

  11. Materials corrosion and mitigation strategies for APT: End of year report, FY `96

    SciTech Connect

    Lillard, R.S.; Butt, D.P.

    1996-10-30

    The authors major accomplishment in FY96 was the design and fabrication of the corrosion probes to be used ``In Beam`` during the FY97 irradiation period to begin on February 1, 1997. Never before have corrosion rate measurements been made on-line in such a high radiation environment. To measure corrosion rate as a function of beam time, it is necessary to electrical isolate the corrosion electrode to be examined form the plumbing system. Conventionally, this is accomplished with glass seals. Here irradiation of the glass may cause it to become conductive, rendering the seal useless. To overcome this problem, the corrosion probes to be used in-beam at the spallation neutron cooling water loop at the LANSCE A6 target station were fabricated with ceramic inserts which act as electrical feed-throughs. The corrosion sample is joined to the ceramic by means of a compression seal. The corrosion samples are closed end cylinders, 0.5 inches diameter x 6.25 inch length, that are constructed from Stainless Steel 304L, Stainless Steel 316L, Inconel 718, Tungsten, HT-9, and Tantalum. Because of their specialized nature, InTa Corporation, of Santa Clara, CA was contracted to manufacture these problems. As of November 1, 1996 delivery of these probes has begun and the authors anticipate having all of the probes in hand by Nov. 25.

  12. Pulsed Nd:YAG laser welding of cardiac pacemaker batteries with reduced heat input

    SciTech Connect

    Fuerschbach, P.W.; Hinkley, D.A.

    1997-03-01

    The effects of Nd:YAG laser beam welding process parameters on the resulting heat input in 304L stainless steel cardiac pacemaker batteries have been studied. By careful selection of process parameters, the results can be used to reduce temperatures near glass-to-metal seals and assure hermeticity in laser beam welding of high reliability components. Three designed response surface experiments were used to compare welding performance with lenses of varying focal lengths. The measured peak temperatures at the glass-to-metal seals varied from 65 to 140 C (149 to 284 F) and depended strongly on the levels of the experimental factors. It was found that welds of equivalent size can be made with significantly reduced temperatures. The reduction in battery temperatures has been attributed to an increase in the melting efficiency. This increase is thought to be due primarily to increased travel speeds, which were facilitated by high peak powers and low pulse energies. For longer focal length lenses, weld fusion zone widths were found to be greater even without a corresponding increase in the size of the weld. It was also found that increases in laser beam irradiance either by higher peak powers or smaller spot sizes created deeper and larger welds. These gains were attributed to an increase in the laser energy transfer efficiency.

  13. Three-Orthogonal-Direction Stress Mapping around a Fatigue-Crack Tip Using Neutron Diffraction

    NASA Astrophysics Data System (ADS)

    Huang, E.-Wen; Lee, Soo Yeol; Woo, Wanchuck; Lee, Kuan-Wei

    2012-08-01

    Quantitative determination of the stress fields around the crack tip is a challenging and important subject to understand the fatigue crack-growth mechanism. In the current study, we measured the distribution of residual stresses and the evolution of the stress fields around a fatigue crack tip subjected to the constant-amplitude cyclic loading in a 304L stainless steel compact-tension (CT) specimen. The three orthogonal stress components ( i.e., crack growth, crack opening, and through thickness) of the CT specimen were determined as a function of distance from the crack tip with 1-mm spatial resolution along the crack-propagation direction. In-situ neutron-diffraction results show that the enlarged tensile stresses were developed during loading along the through-thickness direction at a localized volume close to the crack tip, resulting in the lattice expansion in all three orthogonal directions during P max. The current study suggests that the atypical plane strainlike behavior observed at the midthickness position might be the reason for the mechanism of the faster crack-growth rate inside the interior than that near the surface.

  14. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers; Overview

    SciTech Connect

    Farmer, J.C.; McCright, R.D.; Kass, J.N.

    1988-06-01

    Three iron- to nickel-based austenitic alloys and three copper-based alloys are being considered as candidate materials for the fabrication of high-level radioactive-waste disposal containers. The austenitic alloys are Types 304L and 316L stainless steels and the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni). Waste in the forms of both spent fuel assemblies from reactors and borosilicate glass will be sent to the prospective repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking; and transgranular stress corrosion cracking. Problems specific to welds, such as hot cracking, may also occur. A survey of the literature has been prepared as part of the process of selecting, from among the candidates, a material that is adequate for repository conditions. The modes of degradation are discussed in detail in the survey to determine which apply to the candidate alloys and the extent to which they may actually occur. The eight volumes of the survey are summarized in Sections 1 through 8 of this overview. The conclusions drawn from the survey are also given in this overview.

  15. STRESS CORROSION CRACKING IN TEAR DROP SPECIMENS

    SciTech Connect

    Lam, P; Philip Zapp, P; Jonathan Duffey, J; Kerry Dunn, K

    2009-05-01

    Laboratory tests were conducted to investigate the stress corrosion cracking (SCC) of 304L stainless steel used to construct the containment vessels for the storage of plutonium-bearing materials. The tear drop corrosion specimens each with an autogenous weld in the center were placed in contact with moist plutonium oxide and chloride salt mixtures. Cracking was found in two of the specimens in the heat affected zone (HAZ) at the apex area. Finite element analysis was performed to simulate the specimen fabrication for determining the internal stress which caused SCC to occur. It was found that the tensile stress at the crack initiation site was about 30% lower than the highest stress which had been shifted to the shoulders of the specimen due to the specimen fabrication process. This finding appears to indicate that the SCC initiation took place in favor of the possibly weaker weld/base metal interface at a sufficiently high level of background stress. The base material, even subject to a higher tensile stress, was not cracked. The relieving of tensile stress due to SCC initiation and growth in the HAZ and the weld might have foreclosed the potential for cracking at the specimen shoulders where higher stress was found.

  16. Angle-dependent lubricated tribological properties of stainless steel by femtosecond laser surface texturing

    NASA Astrophysics Data System (ADS)

    Wang, Zhuo; Li, Yang-Bo; Bai, Feng; Wang, Cheng-Wei; Zhao, Quan-Zhong

    2016-07-01

    Lubricated tribological properties of stainless steel were investigated by femtosecond laser surface texturing. Regular-arranged micro-grooved textures with different spacing and micro-groove inclination angles (between micro-groove path and sliding direction) were produced on AISI 304L steel surfaces by an 800 nm femtosecond laser. The spacing of micro-groove was varied from 25 to 300 μm, and the inclination angles of micro-groove were measured as 90° and 45°. The tribological properties of the smooth and textured surfaces with micro-grooves were investigated by reciprocating ball-on-flat tests against Al2O3 ceramic balls under starved oil lubricated conditions. Results showed that the spacing of micro-grooves significantly affected the tribological property. With the increase of micro-groove spacing, the average friction coefficients and wear rates of textured surfaces initially decreased then increased. The tribological performance also depended on the inclination angles of micro-grooves. Among the investigated patterns, the micro-grooves perpendicular to the sliding direction exhibited the lowest average friction coefficient and wear rate to a certain extent. Femtosecond laser-induced surface texturing may remarkably improve friction and wear properties if the micro-grooves were properly distributed.

  17. Laser-induced nanoscale superhydrophobic structures on metal surfaces.

    PubMed

    Jagdheesh, R; Pathiraj, B; Karatay, E; Römer, G R B E; Huis in't Veld, A J

    2011-07-01

    The combination of a dual-scale (nano and micro) roughness with an inherent low-surface energy coating material is an essential factor for the development of superhydrophobic surfaces. Ultrashort pulse laser (USPL) machining/structuring is a promising technique for obtaining the dual-scale roughness. Sheets of stainless steel (AISI 304 L SS) and Ti-6Al-4V alloys were laser-machined with ultraviolet laser pulses of 6.7 ps, with different numbers of pulses per irradiated area. The surface energy of the laser-machined samples was reduced via application of a layer of perfluorinated octyltrichlorosilane (FOTS). The influence of the number of pulses per irradiated area on the geometry of the nanostructure and the wetting properties of the laser-machined structures has been studied. The results show that with an increasing number of pulses per irradiated area, the nanoscale structures tend to become predominantly microscale. The top surface of the microscale structures is seen covered with nanoscale protrusions that are most pronounced in Ti-6Al-4V. The laser-machined Ti-6Al-4V surface attained superhydrophobicity, and the improvement in the contact angle was >27% when compared to that of a nontextured surface.

  18. Annual report, spring 2015. Alternative chemical cleaning methods for high level waste tanks-corrosion test results

    SciTech Connect

    Wyrwas, R. B.

    2015-07-06

    The testing presented in this report is in support of the investigation of the Alternative Chemical Cleaning program to aid in developing strategies and technologies to chemically clean radioactive High Level Waste tanks prior to tank closure. The data and conclusions presented here were the examination of the corrosion rates of A285 carbon steel and 304L stainless steel when interacted with the chemical cleaning solution composed of 0.18 M nitric acid and 0.5 wt. % oxalic acid. This solution has been proposed as a dissolution solution that would be used to remove the remaining hard heel portion of the sludge in the waste tanks. This solution was combined with the HM and PUREX simulated sludge with dilution ratios that represent the bulk oxalic cleaning process (20:1 ratio, acid solution to simulant) and the cumulative volume associated with multiple acid strikes (50:1 ratio). The testing was conducted over 28 days at 50°C and deployed two methods to invest the corrosion conditions; passive weight loss coupon and an active electrochemical probe were used to collect data on the corrosion rate and material performance. In addition to investigating the chemical cleaning solutions, electrochemical corrosion testing was performed on acidic and basic solutions containing sodium permanganate at room temperature to explore the corrosion impacts if these solutions were to be implemented to retrieve remaining actinides that are currently in the sludge of the tank.

  19. Fracture behavior of circumferentially surface-cracked elbows. Technical report, October 1993--March 1996

    SciTech Connect

    Kilinski, T.; Mohan, R.; Rudland, D.; Fleming, M.

    1996-12-01

    This report presents the results from Task 2 of the Second International Piping Integrity Research Group (IPIRG-2) program. The focus of the Task 2 work was directed towards furthering the understanding of the fracture behavior of long-radius elbows. This was accomplished through a combined analytical and experimental program. J-estimation schemes were developed for both axial and circumferential surface cracks in elbows. Large-scale, quasi-static and dynamic, pipe-system, elbow fracture experiments under combined pressure and bending loads were performed on elbows containing an internal surface crack at the extrados. In conjunction with the elbow experiments, material property data were developed for the A106-90 carbon steel and WP304L stainless steel elbow materials investigated. A comparison of the experimental data with the maximum stress predictions using existing straight pipe fracture prediction analysis methods, and elbow fracture prediction methods developed in this program was performed. This analysis was directed at addressing the concerns regarding the validity of using analysis predictions developed for straight pipe to predict the fracture stresses of cracked elbows. Finally, a simplified fitting flaw acceptance criteria incorporating ASME B2 stress indices and straight pipe, circumferential-crack analysis was developed.

  20. Laser Patterning Pretreatment before Thermal Spraying: A Technique to Adapt and Control the Surface Topography to Thermomechanical Loading and Materials

    NASA Astrophysics Data System (ADS)

    Kromer, Robin; Costil, Sophie; Cormier, Jonathan; Berthe, Laurent; Peyre, Patrice; Courapied, Damien

    2016-02-01

    Coating characteristics are highly dependent on substrate preparation and spray parameters. Hence, the surface must be adapted mechanically and physicochemically to favor coating-substrate adhesion. Conventional surface preparation methods such as grit blasting are limited by surface embrittlement and produce large plastic deformations throughout the surface, resulting in compressive stress and potential cracks. Among all such methods, laser patterning is suitable to prepare the surface of sensitive materials. No embedded grit particles can be observed, and high-quality coatings are obtained. Finally, laser surface patterning adapts the impacted surface, creating large anchoring area. Optimized surface topographies can then be elaborated according to the material as well as the application. The objective of this study is to compare the adhesive bond strength between two surface preparation methods, namely grit blasting and laser surface patterning, for two material couples used in aerospace applications: 2017 aluminum alloy and AISI 304L stainless steel coated with NiAl and YSZ, respectively. Laser patterning significantly increases adherence values for similar contact area due to mixed-mode (cohesive and adhesive) failure. The coating is locked in the pattern.

  1. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: ``Super'' alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    NASA Astrophysics Data System (ADS)

    O'Grady, Joseph; Bument, Arlden; Siegel, Edward

    2011-03-01

    Carbides solid-state chemistry domination of old/new nuclear-reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines is austenitic/FCC Ni/Fe-based (so miscalled)"super"alloys(182/82;Hastelloy-X,600,304/304L-SSs,...690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-disease(WD) [J.Appl.Phys.17,857 (46)]/Ostwald-ripening/spinodal-decomposition/overageing-embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google: fLeaksCouldKill > ; - Siegel [ J . Mag . Mag . Mtls . 7 , 312 (78) = atflickr . comsearchonGiant - Magnotoresistance [Fert" [PRL(1988)]-"Gruenberg"[PRL(1989)] 2007-Nobel]necessitating NRC inspections on 40+25=65 Westin"KL"ouse PWRs(12/2006)]-Lai [Met.Trans.AIME, 9A,827(78)]-Sabol-Stickler[Phys.Stat.Sol.(70)]-Ashpahani[ Intl.Conf. Hydrogen in Metals, Paris(1977]-Russell [Prog.Mtls.Sci.(1983)]-Pollard [last UCS rept.(9/1995)]-Lofaro [BNL/DOE/NRC Repts.]-Pringle [ Nuclear-Power:From Physics to Politics(1979)]-Hoffman [animatedsoftware.com], what DOE/NRC MISlabels as "butt-welds" "stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrittlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n"u"tional-la"v"atories sabotage!!!

  2. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: "Super"alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Carbides solid-state chemistry domination of old/new nuclear- reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines in austenitic/FCC Ni/Fe-based(so miscalled)``super"alloys(182/82; Hastelloy-X,600,304/304L-SSs,...,690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-diseas(WD)[J.Appl.Phys.17,857 (1946)]/Ostwald-ripening/spinodal-decomposition/overageing- embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google:``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: Siegel[J.Mag.Mag.Mtls.7,312 (1978)]<<<``Fert"-"Gruenberg"(1988/89)2007-physics Nobel/Wolf/ Japan-prizes]necessitating NRC-inspections of 40+25 = 65 Westin- ``KLouse PWRs(12/2006)]-Lai[Met.Trans.AIME,9A,827(1978)]-Sabol- Stickler[Phys.Stat.Sol.(1970)]-Ashpahani[Intl.Conf. H in Metals, Paris(1977]-Russell[Prog.Mtls.Sci.(1983)]-Pollard[last UCS rept. (9/1995)]-Lofaro[BNL/DOE/NRC Repts.]-Pringle[Nuclear-Power:From Physics to Politics(1979)]-Hoffman[animatedsoftware.com], what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embritt- lement caused brittle-fracture cracking from early/ongoing AEC/ DOE-n"u"tional-la"v"atories sabotage!!!

  3. FRAUD/SABOTAGE Killing Nuclear-Reactors!!! ``Super"alloys GENERIC ENDEMIC Wigner's-Disease IN-stability!!!

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Siegel [[J.Mag.Mag.Mtls.7,312(78); PSS(a)11,45(72); Semis.& Insuls.5(79)] (at: ORNL, ANS, Westin``KL"ouse, PSEG, IAEA, ABB) warning of old/new nuclear-reactors/spent-fuel-casks/refineries/ jet/missile/rocket-engines austenitic/FCC Ni/Fe-based (so MIS- called)``super"alloys(182/82;Hastelloy-X; 600;304/304L-SSs; 690 !!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's- diseas(WD)[J.Appl.Phys.17,857(46)]; Ostwald-ripening; spinodal- decomposition; overageing-embrittlement; thermomechanical- INstability: Mayo[Google: ``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: [Siegel<<<``Fert"(88) 2007-Nobel/Wolf/Japan-prizes]necessitating NRC inspections on 40+25=65 Westin``KL"ouse PWRs(12/06)]; Lai[Met.Trans.AIME,9A,827 (78)]-Sabol-Stickler[PSS(70)]; Ashpahani[Intl.Conf. H in Metals (77)]; Russell[Prog. Mtls.Sci.(83)]; Pollard[last UCS rept. (9/95)]; Lofaro[BNL/DOE/NRC Repts.]; Pringle[Nuclear-Power:From Physics to Politics(79)]; Hoffman[animatedsoftware.com],...what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrit- tlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n``u''tional-la``v''atories sabotage!!!

  4. Materials technology for coal-conversion processes. Progress report, April-June 1981

    SciTech Connect

    Not Available

    1981-09-01

    Materials research activities have included work in the areas of coal-slag/refractory interactions, ultrasonic erosion monitoring of metals, fluid acoustics, high-temperature gaseous corrosion of metal alloys, and failure analysis. Work on coal-slag/refractory interaction has included the design of a gas-fired rotating-drum dynamic-slag corrosion test furnace. Field tests on the high-pressure loop (1 1/4-in. 321 SS piping) at the Solvent Refined Coal Liquefaction Pilot Plant were terminated because of excessive erosive wear (1.27 mm lost). Longitudinal and shear-wave velocity measurements from room temperature to 540/sup 0/C were obtained on Types 304, 304L, 316, 347, and 410 stainless steels, Fe-2 1/4Cr-1Mo steel, Stellite 6B, Haynes metal, cold-rolled steel, and cast stainless steel. Work on the fluid-acoustic test loop included changing all seals at the flange joints and calibrating the volumetric flowmeter by using an ASME orifice plate installed in the test section. Agreement within 10% was achieved. The loop has now been cycled several dozen times over a wide range of flow rates. Corrosion experiments have been conducted to evaluate the influence of combustion gas stoichiometry and deposits, such as CaSO/sub 4/, on the corrosion behavior of materials for use as air and steam heat-exchanger tubes. Analyses of failed components from the Grand Forks Energy Technology Center's Slagging Coal-gasification Pilot Plant have been completed.

  5. New contactless method for thermal diffusivity measurements using modulated photothermal radiometry.

    PubMed

    Pham Tu Quoc, S; Cheymol, G; Semerok, A

    2014-05-01

    Modulated photothermal radiometry is a non-destructive and contactless technique for the characterization of materials. It has two major advantages: a good signal-to-noise ratio through a synchronous detection and a low dependence on the heating power and the optical properties of the sample surface. This paper presents a new method for characterizing the thermal diffusivity of a material when the phase shift between a modulated laser power signal and the thermal signal of a plate sample is known at different frequencies. The method is based on a three-dimensional analytical model which is used to determine the temperature amplitude and the phase in the laser heating of the plate. A new simple formula was developed through multi-parametric analysis to determine the thermal diffusivity of the plate with knowledge of the frequency at the minimum phase shift, the laser beam radius r0 and the sample thickness L. This method was developed to control the variation of the thermal diffusivity of nuclear components and it was first applied to determine the thermal diffusivity of different metals: 304 L stainless steel, nickel, titanium, tungsten, molybdenum, zinc, and iron. The experimental results were obtained with 5%-10% accuracy and corresponded well with the reference values. The present paper also demonstrates the limit of application of this method for plate with thickness r0/100 ≤ L ≤ r0/2. The technique is deemed interesting for the characterization of barely accessible components that require a contactless measurement. PMID:24880399

  6. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-12-31

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  7. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  8. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  9. Materials evaluation for a transuranic processing facility

    SciTech Connect

    Barker, S.A., Schwenk, E.B. ); Divine, J.R. )

    1990-11-01

    The Westinghouse Hanford Company, with the assistance of the Pacific Northwest Laboratory, is developing a transuranium extraction process for preheating double-shell tank wastes at the Hanford Site to reduce the volume of transuranic waste being sent to a repository. The bench- scale transuranium extraction process development is reaching a stage where a pilot plant design has begun for the construction of a facility in the existing B Plant. Because of the potential corrosivity of neutralized cladding removal waste process streams, existing embedded piping alloys in B Plant are being evaluated and new'' alloys are being selected for the full-scale plant screening corrosion tests. Once the waste is acidified with HNO{sub 3}, some of the process streams that are high in F{sup {minus}} and low in Al and zr can produce corrosion rates exceeding 30,000 mil/yr in austenitic alloys. Initial results results are reported concerning the applicability of existing plant materials to withstand expected process solutions and conditions to help determine the feasibility of locating the plant at the selected facility. In addition, process changes are presented that should make the process solutions less corrosive to the existing materials. Experimental work confirms that Hastelloy B is unsatisfactory for the expected process solutions; type 304L, 347 and 309S stainless steels are satisfactory for service at room temperature and 60{degrees}C, if process stream complexing is performed. Inconel 625 was satisfactory for all solutions. 17 refs., 5 figs., 8 tabs.

  10. Hanford high-level waste evaporator/crystallizer corrosion evaluation

    SciTech Connect

    Ohl, P.C.; Carlos, W.C.

    1993-10-01

    The US Department of Energy, Hanford Site nuclear reservation, located in Southeastern Washington State, is currently home to 61 Mgal of radioactive waste stored in 177 large underground storage tanks. As an intermediate waste volume reduction, the 242-A Evaporator/Crystallizer processes waste solutions from most of the operating laboratories and plants on the Hanford Site. The waste solutions are concentrated in the Evaporator/Crystallizer to a slurry of liquid and crystallized salts. This concentrated slurry is returned to Hanford Site waste tanks at a significantly reduced volume. The Washington State Department of Ecology Dangerous Waste Regulations, WAC 173-393 require that a tank system integrity assessment be completed and maintained on file at the facility for all dangerous waste tank systems. This corrosion evaluation was performed in support of the 242-A Evaporator/Crystallizer Tank System Integrity Assessment Report. This corrosion evaluation provided a comprehensive compatibility study of the component materials and corrosive environments. Materials used for the Evaporator components and piping include austenitic stainless steels (SS) (primarily ASTM A240, Type 304L) and low alloy carbon steels (CS) (primarily ASTM A53 and A106) with polymeric or asbestos gaskets at flanged connections. Building structure and secondary containment is made from ACI 301-72 Structural Concrete for Buildings and coated with a chemically resistant acrylic coating system.

  11. Development of encapsulated lithium hydride thermal energy storage for space power systems

    SciTech Connect

    Morris, D.G.; Foote, J.P.; Olszewski, M.

    1987-12-01

    Inclusion of thermal energy storage in a pulsed space power supply will reduce the mass of the heat rejection system. In this mode, waste heat generated during the brief high-power burst operation is placed in the thermal store; later, the heat in the store is dissipated to space via the radiator over the much longer nonoperational period of the orbit. Thus, the radiator required is of significantly smaller capacity. Scoping analysis indicates that use of lithium hydride as the thermal storage medium results in system mass reduction benefits for burst periods as long as 800 s. A candidate design for the thermal energy storage component utilizes lithium hydride encapsulated in either 304L stainless steel or molybdenum in a packed-bed configuration with a lithium or sodium-potassium (NaK) heat transport fluid. Key issues associated with the system design include phase-change induced stresses in the shell, lithium hydride and shell compatibility, lithium hydride dissociation and hydrogen loss from the system, void presence and movement associated with the melt-freeze process, and heat transfer limitations on obtaining the desired energy storage density. 58 refs., 40 figs., 11 tabs.

  12. Studies on biologically induced corrosion in heat exchanger systems at the Savannah River Plant, Aiken, SC

    SciTech Connect

    Pope, D.H.; Soracco, R.J.; Wilde, E.W.

    1982-07-01

    Biological fouling and corrosion of stainless steel tubes in the heat exchangers in nuclear reactors at the Savannah River Plant have caused decreased heat transfer efficiency and reduced operational life. This report addresses the microbiology and chemistry of the films present on these tubes, and the relation of this data to the corrosion of the tube material (304L stainless steel). Very few microorganisms other than bacteria were found in the biofilm. Bacteria capable of producing H/sub 2/S, organic acids, anaerobic conditions, and slime have all been isolated from these films. All of these have been implicated in corrosion processes. The most remarkable chemical finding was the inability to detect chloride in the film around areas of presumed chloride induced stress corrosion cracking. Three model systems were used to test the fouling and corrosion potential of metal specimens under a variety of environmental conditions including various biocide regimes. Using these systems, potential improvements in the use of chlorine as a biocidal agent have been observed. It was also shown that larger bacterial populations (including viable and killed cells) were associated with corroded areas as compared to noncorroded areas on the same specimen.

  13. Overview of the DOE studies of recovery boiler floor tube cracking

    SciTech Connect

    Keiser, J.R.; Taljat, B.; Wang, X.L.

    1998-03-01

    Cracking of the stainless steel layer of coextruded 304L/SA210 recovery boiler floor tubes has been observed in an increasing number of black liquor recovery boilers. Because failure of such tubes is a serious safety concern as well as an economic issue, this project was initiated with the objective of identifying alternate materials or process changes that would prevent tube cracking. Tensile stresses are essential for the most likely failure mechanisms, i.e., fatigue or stress corrosion cracking, therefore stresses were measured at room temperature and modeling was used to predict stresses under operating conditions. Laboratory studies have identified conditions under which composite tubes crack due to thermal fatigue and stress corrosion. Floor tube temperature measurements have defined the magnitude and frequency of temperature fluctuations experienced by such tubes, and smelt corrosion studies have measured the degradation rate when molten smelt comes in contact with tubes. Based on these observations, certain materials appear more likely to resist cracking and certain process changes should help avoid conditions that cause composite tube cracking.

  14. Status Report on Studies of Recovery Boiler Composite Floor Tube Cracking

    SciTech Connect

    Eng, P.; Frederick, L.A.; Hoffmann, C.M.; Keiser, J.R.; Mahmood, J.; Maziasz, P.J.; Prescott, R.; Sarma, G.B.; Singbeil, D.L.; Singh, P.M.; Swindeman, R.W.; Wang, X.-L.

    1999-09-12

    Cracking of the stainless steel layer of co-extruded 304L stainless steel/SA210 Gd A 1 carbon steel black liquor recovery boiler floor tubes has been identified as one of the most serious material problems in the pulp and paper industry. A DOE-funded study was initiated in 1995 with the goal of determining the cause of and possible solutions to this cracking problem. These studies have characterized tube cracking as well as the chemical and thermal environment and stress state of floor tubes. Investigations of possible cracking mechanisms indicate that stress corrosion cracking rather than thermal fatigue is a more likely cause of crack initiation. The cracking mechanism appears to require the presence of hydrated sodium sulfide and is most likely active during shut-downs and/or start-ups. Based on these results and operating experience, certain alloys appear to be more resistant than others to cracking in the floor environment, and certain operating practices appear to significantly lessen the likelihood of cracking. This report is the latest in a series of progress reports presented on this project.

  15. Ion-nitriding of austenitic stainless steels

    SciTech Connect

    Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

    1995-12-31

    Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors.

  16. Downhole steam generation: material studies

    SciTech Connect

    Beauchamp, E.K.; Weirick, L.J.; Muir, J.F.

    1982-01-01

    One enhanced oil recovery technique for extracting heavy crude from deep reservoirs by steam at the bottom of an injection well. Development of a downhole steam generator that will produce steam and inject it into formations at depths greater than 2500 feet is one objective of a Department of Energy/Sandia National Laboratories development effort - Project DEEP STEAM. Extensive material studies have been performed in support of Project DEEP STEAM; current efforts are devoted primarily to the selection and evaluation of materials for use in downhole steam generators. This paper presents observations of the performance of candidate metals and refractory ceramics (combustor liners) during tests of two prototypic, high pressure, diesel/air combustion, direct contact, downhole steam generators. The first downhole test of such a generator provides data on the performance of various metals (304L, 310 and 316S stainless steels and plain carbon steel) exposed for several weeks to a warm, aerated saltwater environment. A number of corrosion mechanisms acted to cause severely degraded perforance of some of the metals. Several refractory liner designs were evaluated during ground level tests of a generator having a ceramic-lined combustion chamber. Of the two refractories employed, alumina and silicon carbide, the alumina liners exhibited more serious surface degradation and corrosion.

  17. Development of a 300 Amp-hr high rate lithium thionyl chloride cell

    NASA Technical Reports Server (NTRS)

    Boyle, Gerard H.

    1991-01-01

    The development of a high-rate lithium thionyl chloride cylindrical cell with parallel plate electrodes is discussed. The development was divided into three phases: phase 1, a 150 Amp/hour low rate (1 mA/sq cm) design; phase 2, a 25 Amp/hour high rate (5 mA/sq cm) design; and phase 3, a 300 Amp/hour high rate (5 mA/sq cm) design. The basic design is the same for all three cells. The electrodes are perpendicular to the axis of the cylinder. Multiple electrodes are bussed up the side of the cylinder, 180 deg apart allowing excellent anode and cathode utilization. It is a lithium limited design with excess electrolyte. The cathode is Shawinigan or Gulf Acetylene black with no catalyst. The electrolyte is 1.8 Molar lithium tetrachloroaluminate (LiAlCl4) in thionyl chloride. All cell cases are 304L Stainless Steel with a BS&B burst disc.

  18. Tritium Effects on Fracture Toughness of Stainless Steel Weldments

    SciTech Connect

    MORGAN, MICHAEL; CHAPMAN, G. K.; TOSTEN, M. H.; WEST, S. L.

    2005-05-12

    The effects of tritium on the fracture toughness properties of Type 304L and Type 21-6-9 stainless steel weldments were measured. Weldments were tritium-charged-and-aged and then tested in order to measure the effect of the increasing decay helium content on toughness. The results were compared to uncharged and hydrogen-charged samples. For unexposed weldments having 8-12 volume percent retained delta ferrite, fracture toughness was higher than base metal toughness. At higher levels of weld ferrite, the fracture toughness decreased to values below that of the base metal. Hydrogen-charged and tritium-charged weldments had lower toughness values than similarly charged base metals and toughness decreased further with increasing weld ferrite content. The effect of decay helium content was inconclusive because of tritium off-gassing losses during handling, storage and testing. Fracture modes were dominated by the dimpled rupture process in unexposed weldments. In hydrogen and tritium-exposed weldments, the fracture modes depended on the weld ferrite content. At high ferrite contents, hydrogen-induced transgranular fracture of the weld ferrite phase was observed.

  19. Environmentally assisted cracking in light-water reactors: Semi-annual report, January--June 1997. Volume 24

    SciTech Connect

    Chopra, O.K.; Chung, H.M.; Gruber, E.E.

    1998-04-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors from January 1997 to June 1997. Topics that have been investigated include (a) fatigue of carbon, low-alloy, and austenitic stainless steels (SSs) used in reactor piping and pressure vessels, (b) irradiation-assisted stress corrosion cracking of Types 304 and 304L SS, and (c) EAC of Alloys 600 and 690. Fatigue tests were conducted on ferritic and austenitic SSs in water that contained various concentrations of dissolved oxygen (DO) to determine whether a slow strain rate applied during various portions of a tensile-loading cycle is equally effective in decreasing fatigue life. Slow-strain-rate-tensile tests were conducted in simulated boiling water reactor (BWR) water at 288 C on SS specimens irradiated to a low fluence in the Halden reactor and the results were compared with similar data from a control-blade sheath and neutron-absorber tubes irradiated in BWRs to the same fluence level. Crack-growth-rate tests were conducted on compact-tension specimens from several heats of Alloys 600 and 690 in low-DO, simulated pressurized water reactor environments.

  20. Potentiodynamic polarization studies of candidate container materials in simulated tuff repository environments

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Harper, W.V.

    1990-12-31

    Cortest Columbus is investigating the long-term performance of container materials used for high-level waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for high-level radioactive waste. In one task of the program, a cyclic potentiodynamic polarization (CPP) technique was used to evaluate the corrosion behavior of the candidate container materials. In order to evaluate the expected range of environmental variables, a statistical experimental design approach was used. A Resolution 4 experimental design for 15 variables was selected. The variables included temperature, pH, species present in the groundwater, and those generated by radiolysis. Complete matrices of CPP tests, which consist of tests in 33 environments, were performed on two candidate container materials; Type 304L Stainless Steel and Incoloy Alloy 825. In these tests, both alloys exhibited a wide range of behavior; including passive behavior, pitting and active corrosion. For each alloy, the environmental variables that affected corrosion behavior were identified.

  1. Long-term performance of container materials for high-level waste: (Technical report, April 1982-August 1987)

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Markworth, A.J.; Cialone, H.J.; Majumdar, B.S.; McCoy, J.K.

    1987-11-01

    This report describes the results of experimental and analytical studies of high-level waste container degradation. Corrosion and hydrogen embrittlement tests were conducted on selected materials to identify environmental and metallurgical factors that promote material degradation, especially stress-corrosion cracking. A major emphasis on overpack materials focused on cast and wrought low-carbon steels. Results of the corrosion work show that, to more completely identify potential failure modes, exposure environments must be further defined. Predictions of pitting rates based on models utilizing nonreactive walls may lead to rejection of carbon steel as a viable overpack material when, on the basis of performance, it may perform satisfactorily. Hydrogen embrittlement was shown to be promoted in regions of microstructural change such as the weld heat-affected zone. These findings show that hydrogen embrittlement is important to container integrity. A small portion of this task was devoted to studying the possible internal corrosion of the canister. It was found that Type 304L stainless steel will likely contain high-level waste glass for the retrieval period and probably the thermal period. Modeling studies focused on general corrosion and pitting corrosion, with the models being extended to account for more realistic conditions. Results show that pit wall reactivity is an important consideration in predicting corrosion rates. 102 refs., 132 figs., 57 tabs.

  2. Formation of Aluminide Coatings on Fe-Based Alloys by Chemical Vapor Deposition

    SciTech Connect

    Zhang, Ying; Pint, Bruce A; Cooley, Kevin M; Haynes, James A

    2008-01-01

    Aluminide and Al-containing coatings were synthesized on commercial ferritic (P91) and austenitic (304L) alloys via a laboratory chemical vapor deposition (CVD) procedure for rigorous control over coating composition, purity and microstructure. The effect of the CVD aluminizing parameters such as temperature, Al activity, and post-aluminizing anneal on coating growth was investigated. Two procedures involving different Al activities were employed with and without including Cr-Al pellets in the CVD reactor to produce coatings with suitable thickness and composition for coating performance evaluation. The phase constitution of the as-synthesized coatings was assessed with the aid of a combination of X-ray diffraction, electron probe microanalysis, and existing phase diagrams. The mechanisms of formation of these CVD coatings on the Fe-based alloys are discussed, and compared with nickel aluminide coatings on Ni-base superalloys. In addition, Cr-Al pellets were replaced with Fe-Al metals in some aluminizing process runs and similar coatings were achieved.

  3. Evaluation of materials and surface treatments for the DWPF melter pour spout bellows protective liner

    SciTech Connect

    Imrich, K.J.; Bickford, D.F.; Wicks, G.G.

    1997-06-27

    A study was undertaken to evaluate a variety of materials and coatings for the DWPF pour spout bellows liner. The intent was to identify materials that would minimize or eliminate adherence of glass on the bellows liner wall and help minimize possible pluggage during glass pouring operations in DWPF. Glass has been observed adhering to the current bellow`s liner, which is made of 304L stainless steel. Materials were identified which successfully allowed molten glass to hit these surfaces and not adhere. Results of this study suggest that if these materials are used in the pouring system glass could still fall into the canister without appreciable plugging, even if an unstable glass stream is produced. The materials should next be evaluated under the most realistic DWPF conditions possible. Other findings of this study include the following: (1) increasing coupon thickness produced a favorable increase in the glass sticking temperature; (2) highly polished surfaces, with the exception of the oxygen-free copper coupon coated with Armoloy dense chromium, did not produce a significant improvement in the glass sticking temperature, increasing angle of contact of the coupon to the falling glass did not yield a significant performance improvement; (3) electroplating with gold and silver and various diffusion coatings did not produce a significant increase in the glass sticking temperature. However, they may provide added oxidation and corrosion resistance for copper and bronze liners. Boron nitride coatings delaminated immediately after contact with the molten glass.

  4. Spin-forming Project Report

    SciTech Connect

    Switzner, Nathan; Henry, Dick

    2009-03-20

    In a second development order, spin-forming equipment was again evaluated using the test shape, a hemispherical shell. In this second development order, pure vanadium and alloy titanium (Ti-6Al-4V) were spin-formed, as well as additional copper and 21-6-9 stainless. In the first development order the following materials had been spin-formed: copper (alloy C11000 ETP), 6061 aluminum, 304L stainless steel, 21-6-9 stainless steel, and tantalum-2.5% tungsten. Significant challenges included properly adjusting the rotations-per-minute (RPM), cracking at un-beveled edges and laser marks, redressing of notches, surface cracking, non-uniform temperature evolution in the titanium, and cracking of the tailstock. Lessons learned were that 300 RPM worked better than 600 RPM for most materials (at the feed rate of 800 mm/min); beveling the edges to lower the stress reduces edge cracking; notches, laser marks, or edge defects in the preform doom the process to cracking and failure; coolant is required for vanadium spin-forming; increasing the number of passes to nine or more eliminates surface cracking for vanadium; titanium develops a hot zone in front of the rollers; and the tailstock should be redesigned to eliminate the cylindrical stress concentrator in the center.

  5. High stored-energy breakdown tests on electrodes made of stainless steel, copper, titanium and molybdenum

    SciTech Connect

    Esch, H. P. L. de Simonin, A.; Grand, C.

    2015-04-08

    IRFM have conducted resilience tests on electrodes made of Cu, stainless steel 304L, Ti and Mo against breakdowns up to 170 kV and 300 J. The tests of the 10×10 cm{sup 2} electrodes have been performed at an electrode distance d=11 mm under vacuum (P∼5×10{sup −6} mbar). No great difference in voltage holding between the materials could be identified; all materials could reach a voltage holding between 140 and 170 kV over the 11 mm gap, i.e. results scatter within a ±10% band. After exposure to ∼10000 seconds of high-voltage (HV) on-time, having accumulated ∼1000 breakdowns, the electrodes were inspected. The anodes were covered with large and small craters. The rugosity of the anodes had increased substantially, that of the cathodes to a lesser extent. The molybdenum electrodes are least affected, but this does not show in their voltage holding capability. It is hypothesized that penetrating high-energy electrons from the breakdown project heat below the surface of the anode and cause a micro-explosion of material when melting point is exceeded. Polished electrodes have also been tested. The polishing results in a substantially reduced breakdown rate in the beginning, but after having suffered a relatively small number (∼100) of breakdowns, the polished electrodes behaved the same as the unpolished ones.

  6. Determination of creep compliance and creep-swelling coupling coefficients for neutron-irradiated titanium-modified stainless steel at @400 degree C

    SciTech Connect

    Toloczko, M.B. ); Garner, F.A. ); Eiholzer, C.R. )

    1991-11-01

    Irradiation creep data from FFTF-MOTA at {approximately}400{degrees}C were analyzed for nine 20% cold-worked titanium-modified type 316 stainless steels, each of which exhibits a different duration for the transient regime of swelling. One of these steels was the fusion prime candidate alloy designated PCA. The others were various developmental breeder reactor heats. The analysis was based on the assumption that the B{sub 0} + DS creep model applies to these steels at this temperature. This assumption was found to be valid. A creep-swelling coupling coefficient of D {approx} 0.6 {times} 10{sup {minus}2} MPa{sup {minus}1} was found for all steels that had developed a significant level of swelling. This result is in excellent agreement with the results of earlier studies conducted in EBR-II using annealed AISI 304L and also 10% and 20% cold-worked AISI 316 stainless steels. There appears to be some enhancement of swelling by stress, contradicting an important assumption in the analysis and leading to an apparent but misleading nonlinearity of creep with respect to stress.

  7. Determination of creep compliance and creep-swelling coupling coefficients for neutron-irradiated titanium-modified stainless steel at {approximately}400{degree}C

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1991-11-01

    Irradiation creep data from FFTF-MOTA at {approximately}400{degrees}C were analyzed for nine 20% cold-worked titanium-modified type 316 stainless steels, each of which exhibits a different duration for the transient regime of swelling. One of these steels was the fusion prime candidate alloy designated PCA. The others were various developmental breeder reactor heats. The analysis was based on the assumption that the B{sub 0} + DS creep model applies to these steels at this temperature. This assumption was found to be valid. A creep-swelling coupling coefficient of D {approx} 0.6 {times} 10{sup {minus}2} MPa{sup {minus}1} was found for all steels that had developed a significant level of swelling. This result is in excellent agreement with the results of earlier studies conducted in EBR-II using annealed AISI 304L and also 10% and 20% cold-worked AISI 316 stainless steels. There appears to be some enhancement of swelling by stress, contradicting an important assumption in the analysis and leading to an apparent but misleading nonlinearity of creep with respect to stress.

  8. Attack of high-strength, oxidation-resistant alloys during in-can melting of simulated waste glasses

    SciTech Connect

    Rankin, W.N.

    1980-01-01

    The restistance of candidate canister alloys to penetration under the most severe conditions expected during in-can melting was directly proportional to the chromium content of the alloy, and inversely proportional to the Na/sub 2/O content of the glass melt. Specimens were exposed for 24 hours, which is the time required for in-can melting full-size waste-glass forms based on tests carried out at Pacific Northwest Laboratories (PNL) and at SRL. The penetration resistance to Frit 211 at 1150/sup 0/C for 24 hours of most alloys tested was satisfactory. The amount of penetration would not affect the integrity of the waste form. Inconel 625, Hastelloy X, and Inconel 601 were penetrated < 20 mils. This was considered excellent. Incoloy 801, Type 310 stainless steel, Type 304L stainless steel, Inconel 600, and Type 347 stainless steel were penetrated < 40 mils. This was considered good. Hastelloy C-4 was penetrated > 100 mils by a glass composed of 65 wt % Frit 21 and 35 wt % composite sludge (with uranium) at 1150/sup 0/C for only 7 hours. This amount of penetration of an in-can melting canister would not be satisfactory. 12 figures.

  9. Analysis of composite tube cracking in recovery boiler floors

    SciTech Connect

    Keiser, J.R.; Taljat, B.; Wang, X.L.; Maziasz, P.J.; Hubbard, C.R.; Swindeman, R.W.; Singbeil, D.L.; Prescott, R.

    1996-08-01

    Cracking of co-extruded (generally identified as composite) floor tubes in kraft black liquor recovery boilers was first observed in Scandinavia, but this problem has now been found in many North American boilers. In most cases, cracking in the outer 304L stainless steel has not progressed into the carbon steel, but the potential for such crack propagation is a cause of concern. A multidimensional study has been initiated to characterize the cracking seen in composite floor tubes, to measure the residual stresses resulting from composite tube fabrication, and to predict the stresses in tubes under operating conditions. The characterization studies include review of available reports and documents on composite tube cracking, metallographic examination of a substantial number of cracked tubes, and evaluation of the dislocation structure in cracked tubes. Neutron and X-ray diffraction are being used to determine the residual stresses in composite tubes from two major manufacturers, and finite element analysis is being used to predict the stresses in the tubes during normal operation and under conditions where thermal fluctuations occur.

  10. Alloy 33: A new material for the handling of HNO{sub 3}/HF media in reprocessing of nuclear fuel

    SciTech Connect

    Koehler, M.; Heubner, U.; Eichenhofer, K.W.; Renner, M.

    1997-12-01

    Alloy 33, an austenitic 33Cr-32Fe-31Ni-1.6Mo-0.6Cu-0.4N material shows excellent resistance to corrosion when exposed to highly oxidizing media as e.g. HNO{sub 3} and HNO{sub 3}/HF mixtures which are encountered in reprocessing of nuclear fuel. According to the test results available so far, resistance to corrosion in boiling azeotropic (67%) HNO{sub 3} is about 6 and 2 times superior to AISI 304 L and 310 L. In higher concentrated nitric acid it can be considered corrosion resistant up to 95% HNO{sub 3} at 25 C, up to 90% HNO{sub 3} at 50 C and up to somewhat less than 85% HNO{sub 3} at 75 C. In 20% HNO{sub 3}/7% HF at 50 C its resistance to corrosion is superior to AISI 316 Ti and Alloy 28 by factors of about 200 and 2.4. Other media tested with different results include 12% HNO{sub 3} with up to 3.5% HF and 0.4% HF with 32 to 67.5% HNO{sub 3} at 90 C. Alloy 33 is easily fabricated into all product forms required for chemical plants (e.g. plate, sheet, strip, wire, tube and flanges). Components such as dished ends and tube to tube sheet weldments have been successfully fabricated facilitating the use of Alloy 33 for reprocessing of nuclear fuel.

  11. Effect of Substrate Bias Voltage on the Physical Properties of Zirconium Nitride (ZrN) Films Deposited by Mid Frequency Reactive Magnetron Sputtering

    NASA Astrophysics Data System (ADS)

    Kavitha, A.; Kannan, R.; Loganathan, S.

    2014-05-01

    Present work involves the preparation of Zirconium Nitride thin films on stainless steel (SS) (304L grade) substrate by reactive cylindrical magnetron sputtering method. The X-ray diffraction (XRD) profile of the ZrN thin films prepared with different bias voltage conforms face centered cubic structure with preferred orientation along the (111) plane at lower bias voltage (100 V) and at higher bias voltage (300 V) the preferred orientation shifted to (220) plane. The influences of bias voltage on the thickness and microhardness ZrN thin films have been studied. ZrN thin film sputtered with 300 V bias voltage shows the maximum reflectance of 90% at a wavelength of 1000 nm. The coated substrates have been found to exhibit improved corrosion resistance compared to the SS plate. The root mean square surface roughness and surface morphology were investigated from 3D atomic force microscope (AFM) images and scanning electron microscope (SEM), which indicate smooth and uniform surface pattern without any pin holes.

  12. Remelting of Flame Spraying PEEK Coating Using Lasers

    NASA Astrophysics Data System (ADS)

    Soveja, A.; Costil, S.; Liao, H.; Sallamand, P.; Coddet, C.

    2010-01-01

    Flame spraying is frequently used for polyether ether ketone (PEEK) and PTFE coating deposition on metallic surfaces. However, this process has a certain number of limitations, particularly on the coating quality such as high porosity, low interfacial adherence, etc. For that reason a thermal post-processing step is often necessary. The objective of this study is to analyze the effects produced during a laser beam heat treatment on morphological structure (compactness) of PEEK coatings and their mechanical properties (adherence and tribology). The influence of the laser beam wavelength (by using a Nd:YAG, CO2 or diode lasers) on compactness of the flame sprayed PEEK coating deposited on metallic substrate (304L) was analyzed. Since the value of laser light absorption coefficient of the PEEK coating depends on the laser wavelength, an optimization of the operational parameters for each laser has been carried out in order to achieve melting but not burning of the PEEK coating. Nevertheless, whatever the laser wavelengths used, the results showed a good effect of the laser treatment: improvement of both polymer coating compactness and its adherence to the substrate.

  13. TRANSMISSION ELECTRON MICROSCOPY STUDY OF HELIUM BEARING FUSION WELDS

    SciTech Connect

    Tosten, M; Michael Morgan, M

    2008-12-12

    A transmission electron microscopy (TEM) study was conducted to characterize the helium bubble distributions in tritium-charged-and-aged 304L and 21Cr-6Ni-9Mn stainless steel fusion welds containing approximately 150 appm helium-3. TEM foils were prepared from C-shaped fracture toughness test specimens containing {delta} ferrite levels ranging from 4 to 33 volume percent. The weld microstructures in the low ferrite welds consisted mostly of austenite and discontinuous, skeletal {delta} ferrite. In welds with higher levels of {delta} ferrite, the ferrite was more continuous and, in some areas of the 33 volume percent sample, was the matrix/majority phase. The helium bubble microstructures observed were similar in all samples. Bubbles were found in the austenite but not in the {delta} ferrite. In the austenite, bubbles had nucleated homogeneously in the grain interiors and heterogeneously on dislocations. Bubbles were not found on any austenite/austenite grain boundaries or at the austenite/{delta} ferrite interphase interfaces. Bubbles were not observed in the {delta} ferrite because of the combined effects of the low solubility and rapid diffusion of tritium through the {delta} ferrite which limited the amount of helium present to form visible bubbles.

  14. Upset Resistance Welding of Carbon Steel to Austenitic Stainless Steel Narrow Rods

    NASA Astrophysics Data System (ADS)

    Ozlati, Ashkaan; Movahedi, Mojtaba; Mohammadkamal, Helia

    2016-09-01

    Effects of welding current (at the range of 2-4 kA) on the microstructure and mechanical properties of upset resistance welds of AISI-1035 carbon steel to AISI-304L austenitic stainless steel rods were investigated. The results showed that the joint strength first increased by raising the welding current up to 3 kA and then decreased beyond it. Increasing trend was related to more plastic deformation, accelerated diffusion, reduction of defects and formation of mechanical locks at the joint interface. For currents more than 3 kA, decrease in the joint strength was mainly caused by formation of hot spots. Using the optimum welding current of 3 kA, tensile strength of the joint reached to ~76% of the carbon steel base metal strength. Microstructural observations and microhardness results confirmed that there was no hard phase, i.e., martensite or bainite, at the weld zone. Moreover, a fully austenitic transition layer related to carbon diffusion from carbon steel was observed at the weld interface.

  15. Characterization of solidification and weldability of Fe-29Ni-17Co alloys

    SciTech Connect

    Robino, C.V.; Hills, C.R.; Hlava, P.F.

    1992-01-01

    Applications for the controlled thermal expansion alloy Fe-29Ni-17Co often require joining by fusion welding processes. In addition, these applications usually require hermetic and high reliability joints. The small size of typical components normally dictates the use of autogenous welding processes, so that the hot cracking tendency of Fe-29Ni-17Co is of concem. The solidification behavoir and hot cracking tendency of commercial Fe-29Ni-17Co has been evaluated using diffcrential thermal analysis (DTA), Varestraint testing, light and electron microscopy, and laser welding trials. DTA and microstructural analysis indicated that the solidification of Fe-29Ni-17Co occurs as single phase austenite, does not exhibit the formation of terminal solidification phases, and results in only minimal segregation of major alloying elements. Varestraitit testing indicated that the hot cracking behavior of Fe-29Ni-17Co is similar to, though somewhat more pronounced than, 304L and 316 stainless steels. Relative to other Fe-Ni-Co and Ni-based alloys, however, the hot cracking response of this alloy is fiverable. Pulsed laser welding trials indicated that the phosphorus and sulfur levels in this heat of Fe-29Ni-17Co were insufficient to pmmote cracking in bead-on-plate welds.

  16. Characterization of solidification and weldability of Fe-29Ni-17Co alloys.

    SciTech Connect

    Robino, C.V.; Hills, C.R.; Hlava, P.F.

    1992-10-01

    Applications for the controlled thermal expansion alloy Fe-29Ni-17Co often require joining by fusion welding processes. In addition, these applications usually require hermetic and high reliability joints. The small size of typical components normally dictates the use of autogenous welding processes, so that the hot cracking tendency of Fe-29Ni-17Co is of concem. The solidification behavoir and hot cracking tendency of commercial Fe-29Ni-17Co has been evaluated using diffcrential thermal analysis (DTA), Varestraint testing, light and electron microscopy, and laser welding trials. DTA and microstructural analysis indicated that the solidification of Fe-29Ni-17Co occurs as single phase austenite, does not exhibit the formation of terminal solidification phases, and results in only minimal segregation of major alloying elements. Varestraitit testing indicated that the hot cracking behavior of Fe-29Ni-17Co is similar to, though somewhat more pronounced than, 304L and 316 stainless steels. Relative to other Fe-Ni-Co and Ni-based alloys, however, the hot cracking response of this alloy is fiverable. Pulsed laser welding trials indicated that the phosphorus and sulfur levels in this heat of Fe-29Ni-17Co were insufficient to pmmote cracking in bead-on-plate welds.

  17. Improving the performance of stainless-steel DC high voltage photoelectron gun cathode electrodes via gas conditioning with helium or krypton

    SciTech Connect

    BastaniNejad, M.; Elmustafa, A. A.; Forman, E.; Clark, J.; Covert, S.; Grames, J.; Hansknecht, J.; Hernandez-Garcia, C.; Poelker, M.; Suleiman, R.

    2014-10-01

    Gas conditioning was shown to eliminate field emission from cathode electrodes used inside DC high voltage photoelectron guns, thus providing a reliable means to operate photoguns at higher voltages and field strengths. Measurements and simulation results indicate that gas conditioning eliminates field emission from cathode electrodes via two mechanisms: sputtering and implantation, with the benefits of implantation reversed by heating the electrode. We have studied five stainless steel electrodes (304L and 316LN) that were polished to approximately 20 nm surface roughness using diamond grit, and evaluated inside a high voltage apparatus to determine the onset of field emission as a function of voltage and field strength. The field emission characteristics of each electrode varied significantly upon the initial application of voltage but improved to nearly the same level after gas conditioning using either helium or krypton, exhibiting less than 10 pA field emission at -225 kV bias voltage with a 50 mm cathode/anode gap, corresponding to a field strength of ~13 MV/m. Finally, field emission could be reduced with either gas, but there were conditions related to gas choice, voltage and field strength that were more favorable than others.

  18. Localized corrosion of high performance metal alloys in an acid/salt environment

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  19. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. This study focused on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results of these tests, the most corrosion resistant alloys were found to be (in order) Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of those tested for this application.

  20. Study of metal corrosion using ac impedance techniques in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.

    1989-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 19 alloys under conditions similar to the STS launch environment. The alloys were: Zirconium 702, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, Inconel 600, 7Mo + N, Ferralium 255, Inco Alloy G-3, 20Cb-3, SS 904L, Inconel 825, SS 304LN, SS 316L, SS 317L, ES 2205, SS 304L, Hastelloy B-2, and Monel 400. AC impedance data were gathered for each alloy after one hour immersion time in each of the following three electrolyte solutions: 3.55 percent NaCl, 3.55 percent NaCl-0.1N HCl, and 3.55 percent NaCl-1.0N HCl. The data were analyzed qualitatively using the Nyquist plot and quantitatively using the Bode plot. Polarization resistance, Rp, values were obtained using the Bode plot. Zirconium 702 was the most corrosion resistant alloy in the three electrolytes. The ordering of the other alloys according the their resistance to corrosion varied as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of Zirconium 702 and Ferralium 255 increased as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of the other 17 alloys decreased as the concentration of the hyrdochloric acid in the electrolyte increased.

  1. Simulation and analysis of the plutonium oxide/metal storage containers subject to various loading conditions

    SciTech Connect

    Gong, C.; Miller, R.F.

    1995-05-01

    The structural and functional requirements of the Plutonium Oxide/Metal Storage Containers are specified in the Report ``Complex 21 Plutonium Storage Facility Material Containment Team Technical Data Report`` [Complex 21, 1993]. There are no existing storage containers designed for long term storage of plutonium and current codes, standards or regulations do not adequately cover this case. As there is no extensive experience with the long term (50+ years) storage of plutonium, the design of high integrity storage containers must address many technical considerations. This analysis discusses a few potential natural phenomena that could theoretically adversely affect the container integrity over time. The plutonium oxide/metal storage container consists of a primary containment vessel (the outer container), a bagless transfer can (the inner container), two vertical plates on top of the primary containment vessel, a circular plate (the flange) supported by the two plates, tube for gas sampling operations mounted at the center of the primary containment vessel top and a spring system being inserted in the cavity between the primary containment vessel and the cap of the bagless transfer can. The dimensions of the plutonium oxide/metal storage container assembly can be found in Figure 2-1. The primary container, the bagless transfer can, and all the attached components are made of Type 304L stainless steel.

  2. Evaluation of copper for divider subassembly in MCO Mark IA and Mark IV scrap fuel baskets

    SciTech Connect

    Graves, C.E.

    1997-09-29

    The K Basin Spent Nuclear Fuel (SNF) Project Multi-Canister Overpack (MCO) subprojection eludes the design and fabrication of a canister that will be used to confine, contain, and maintain fuel in a critically safe array to enable its removal from the K Basins, vacuum drying, transport, staging, hot conditioning, and interim storage (Goldinann 1997). Each MCO consists of a shell, shield plug, fuel baskets (Mark IA or Mark IV), and other incidental equipment. The Mark IA intact and scrap fuel baskets are a safety class item for criticality control and components necessary for criticality control will be constructed from 304L stainless steel. It is proposed that a copper divider subassembly be used in both Mark IA and Mark IV scrap baskets to increase the safety basis margin during cold vacuum drying. The use of copper would increase the heat conducted away from hot areas in the baskets out to the wall of the MCO by both radiative and conductive heat transfer means. Thus copper subassembly will likely be a safety significant component of the scrap fuel baskets. This report examines the structural, cost and corrosion consequences associated with using a copper subassembly in the stainless steel MCO scrap fuel baskets.

  3. Anomalous mass transport in Au/304 stainless steel powder under shock loading

    SciTech Connect

    Staudhammer, Karl P.

    2004-01-01

    Dynamic deformation experiments on gold plated 304L stainless steel powders were undertaken using a axial symmetrical implosion geometry. These experiments utilized pressures of 0.08 to 1.0 Mbar and contained a symmetric radial melt region along the central axis of the sample holder. To understand the role of deformation in a porous material, the pressure, and temperature as well as the deformation heat and associated defects must be accounted for. Using a strain controllable shock loading design it was possible to separate and control independently strain and pressure. Thus enabling the ability to control the added heat from the deformation process undergoing compaction/consolidation of the powder. When the added heat of consolidation deformation exceeds the melt temperature of the 304 powders, a melt zone results that can consume large regions of the compact. It is within these regions that very high diffusion of gold into the powder occurs. These anomalous increases have been observed via optical microscopy, scanning electron microscopy and EDAX measurements. Values exceeding 1200 m/sec have been measured and correlated to the powder sizes, size distribution and packing density, concomitant with sample container strains ranging from 2.0% to 26%.

  4. Electrochemical corrosion-scoping experiments: An evaluation of the results

    SciTech Connect

    Smith, H.D.

    1988-09-01

    Prior to emplacement in a nuclear waste repository, each waste form must be well characterized with respect to its behavior in the environments expected to develop in the repository. This scoping study was designed to obtain a qualitative idea of how spent fuel cladding would respond to a hot water environment that could develop in a tuff repository at a time when temperatures have cooled to {approximately}95{degree}C and hot liquid water has infiltrated the repository horizon. That information would then be used to establish more definitive tests on cladding behavior in a tuff repository. For this study bundles of spent fuel cladding held together with a 304 stainless steel (SS) wrap were constructed which simulate the geometries and materials associations in a breached 304L SS container. They were exposed to 90{degree}C tuff-equilibrated Well J-13 water for periods of 2, 6, and 12 mo. During the experiments, the water level, temperature, conductivity, and pH were monitored on a regular basis. The water was also checked periodically for carbon (organic, inorganic, and later in the experiment Carbon-14) and zirconium. More extensive water analyses were carried out at the midpoint and completion of the experiments. 12 refs., 16 figs., 5 tabs.

  5. Twinning and martensite in a 304 austenitic stainless steel

    SciTech Connect

    Shen, Yongfeng; Li, Xi; Sun, Xin; Wang, Y. D.; Zuo, Liang

    2012-08-30

    The microstructure characteristics and deformation behavior of 304L stainless steel during tensile deformation at two different strain rates have been investigated by means of interrupted tensile tests, electron-backscatter-diffraction (EBSD) and transmission electron microscopy (TEM) techniques. The volume fractions of transformed martensite and deformation twins at different stages of the deformation process were measured using X-ray diffraction method and TEM observations. It is found that the volume fraction of martensite monotonically increases with increasing strain but decreases with increasing strain rate. On the other hand, the volume fraction of twins increases with increasing strain for strain level less than 57%. Beyond that, the volume fraction of twins decreases with increasing strain. Careful TEM observations show that stacking faults (SFs) and twins preferentially occur before the nucleation of martensite. Meanwhile, both {var_epsilon}-martensite and {alpha}{prime}-martensite are observed in the deformation microstructures, indicating the co-existence of stress induced- transformation and strain-induced-transformation. We also discussed the effects of twinning and martensite transformation on work-hardening as well as the relationship between stacking faults, twinning and martensite transformation.

  6. Determination of the Lower Temperature Limit of Void Swelling of Stainless Steels at Relatively Low Displacement Rates

    SciTech Connect

    Porollo, S. I.; Konobeev, Yu V.; Dvoriashin, Alexander M.; Krigan, V. M.; Garner, Francis A.

    2002-03-31

    An issue of current interest to PWRs is the possibility that void swelling of austenitic near-core internal components may exert some deleterious effect on component functionality, particularly during extended operation to 60 years. A similar concern has also been raised for water-cooled fusion devices. One question of particular interest is the range of temperature over which void swelling can occur, since the internal components experience temperatures from ~290 to perhaps as high as 390 degrees C in some limited locations. This question was addressed using a flow restrictor component from the low-flux breeder zone of the BN-350 fast reactor in Kazakhstan. This component was constructed of annealed 12X18H10T, an alloy similar to AISI 321 which is used in Russian reactors for applications where AISI 304L would be used in comparable Western and Japanese reactors. Extensive sectioning to produce 114 separate specimens, followed by examination of the radiation-induced microstructure showed that void swelling in the range of temperatures and dpa rates of PWR interest occurs down to ~305 degrees C. At 330 degrees C the swelling reached ~1% at 20 dpa. Comparison of these data with other published results from Russian LWR reactors at <10 dpa confirms that the lowest temperature that stainless steels can begin swelling appears to be ~300 degrees C. Since fusion and PWR spectra generate similar levels of hydrogen and helium, it is expected that these conclusions are also application to fusion devices operating at comparable dpa rates.

  7. Nondestructive, in-process inspection of inertia friction welding : an investigation into a new sensing technique.

    SciTech Connect

    Hartman, D. A.; Cola, M. J.; Dave, V. R.; Dozhier, N. G.; Carpenter, R. W.

    2002-01-01

    This paper investigates the capabilities of a new sensor for in-process monitoring of quality during friction welding. The non-contact sensor is composed of microphones that are mounted in an aluminum ring which surrounds the weld joint. The sensor collects the acoustical energy (in the form of sound pressure) that is emitted during the plastic deformation and phase transformations (if applicable) in friction welding processes. The focus in this preliminary investigation is to search for and identify features within the acoustical emission that are indicative of bond quality. Bar-to-bar inertia friction welding (one form of friction welding) of copper to 304L stainless steel is used in this proof-of-concept study. This material combination exhibits only marginal weldability and is ideally suited for validating the capabilities of this new sensing technique. A probabilistic neural network is employed in this work to analyze the acoustical emission's frequency spectrum in an attempt to classify acceptable, conditional, and unacceptable welds. Our preliminary findings indicate that quality-based process features do exist within the frequency spectrum of the acoustical signature. The results from this analysis are presented. Future work in improving the sensing and interpretation of the data is discussed in an effort to develop a robust method of quality-based, in-process monitoring of friction welds.

  8. Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Durr, C.L.

    1992-05-01

    Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy`s application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed.

  9. Post-test examination of a pool boiler receiver

    NASA Technical Reports Server (NTRS)

    Dreshfield, Robert L.; Moore, Thomas J.; Bartolotta, Paul A.

    1992-01-01

    A subscale pool boiler test apparatus to evaluate boiling stability developed a leak after being operated with boiling NaK for 791.4 hr at temperatures from 700 to 750 C. The boiler was constructed using Inconel 625 with a type 304L stainless steel wick for the boiler and type 316 stainless steel for the condenser. The boiler assembly was metallurgically evaluated to determine the cause of the leak and to assess the effects of the NaK on the materials. It was found that the leak was caused by insufficient (about 30 pct.) joint penetration in a butt joint. There was no general corrosion of the construction materials, but the room temperature ductility of the Inconel 625 was only about 6.5 pct. A crack in the heat affected zone of the Inconel 625 near the Inconel 625 to type 316 stainless steel butt joint was probably caused by excessive heat input. The crack was observed to have a zone depleted of iron at the crack surface and porosity below that zone. The mechanism of the iron depletion was not conclusively determined.

  10. Thermal Conductance of Pressed Bimetal Contact Pairs at Liquid Nitrogen Temperatures

    NASA Technical Reports Server (NTRS)

    Kittle, Peter; Salerno, Louis J.; Spivak, Alan L.

    1994-01-01

    Large Dewars often use aluminum radiation shields and stainless steel vent lines. A simple, low cost method of making thermal contact between the shield and the line is to deform the shield around the line. A knowledge of the thermal conductance of such a joint is needed to thermally analyze the system. The thermal conductance of pressed metal contacts consisting of one aluminum and one stainless steel contact has been measured at 77 K, with applied forces from 8.9 N to 267 N. Both 5052 or 5083 aluminum were used as the upper contact. The lower contact was 304L stainless steel. The thermal conductance was found to be linear in temperature over the narrow temperature range of measurement. As the force was increased, the thermal conductance ranged from roughly 9 to 21 mW/K within a range of errors from 3% to 8%. Within the range of error no difference could be found between the using either of the aluminum alloys as the upper contact. Extrapolating the data to zero applied force does not result in zero thermal conductance. Possible causes of this anomalous effect are discussed.

  11. Occurrence of Cryptosporidium oocysts in Wrinkled Hornbill and other birds in the Kuala Lumpur National Zoo.

    PubMed

    Rohela, M; Lim, Y A L; Jamaiah, I; Khadijah, P Y Y; Laang, S T; Nazri, M H Mohd; Nurulhuda, Z

    2005-01-01

    The occurrence of a coccidian parasite, Cryptosporidium, among birds in the Kuala Lumpur National Zoo was investigated in this study. A hundred bird fecal samples were taken from various locations of the zoo. Fecal smears prepared using direct smear and formalin ethyl acetate concentration technique were stained with modified Ziehl-Neelsen stain. Samples positive for Cryptosporidium with Ziehl-Neelsen stain were later confirmed using the immunofluorescence technique and viewed under the epifluorescence microscope. Six species of bird feces were confirmed positive with Cryptosporidium oocysts. They included Wrinkled Hornbill (Aceros corrugatus), Great Argus Pheasant (Argusianus argus), Black Swan (Cygnus atratus), Swan Goose (Anser cygnoides), Marabou Stork (Leptoptilos crumeniferus), and Moluccan Cockatoo (Cacatua moluccencis). These birds were located in the aviary and lake, with the Moluccan Cockatoo routinely used as a show bird. Results obtained in this study indicated that animal sanctuaries like zoos and bird parks are important sources of Cryptosporidium infection to humans, especially children and other animals.

  12. Discovery of a Fanaroff-Riley type 0 radio galaxy emitting at γ-ray energies

    NASA Astrophysics Data System (ADS)

    Grandi, Paola; Capetti, Alessandro; Baldi, Ranieri D.

    2016-03-01

    We present supporting evidence for the first association of a Fermi source, 3FGLJ1330.0-3818, Acero et al. (2015) with the Fanaroff-Riley type 0 (FR 0) radio galaxy Tol1326-379. FR 0s represent the majority of the local population of radio-loud active galactic nuclei but their nature is still unclear. They share the same nuclear and host properties as FR Is, but they show a large deficit of extended radio emission. Here we show that FR 0s can emit photons at very high energies. Tol1326-379 has a GeV luminosity of L>1 GeV ˜ 2 × 1042 erg s-1, typical of FR Is, but with a steeper γ-ray spectrum (Γ = 2.78 ± 0.14). This could be related to the intrinsic jet properties but also to a different viewing angle.

  13. Fermi and Swift observations of a rapid flare in the BL Lac object SDSS J084411.67+531250.7 (NVSS J084411+531250)

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2015-04-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from a source positionally consistent with the optically-selected and polarized (Smith et al. 2007, ApJ, 663, 118) BL Lac object SDSS J084411.67+531250.7 (also known as NVSS J084411+531250, BZB J0844+5312, and 3FGL J0843.9+5311, Acero et al. 2015, arXiv:1501.02003), with optical counterpart coordinates (J2000.0) R.A.: 131.04872 deg, Dec.: 53.21407 deg (Adelman-McCarthy et. al 2008, ApJS, 175, 297).

  14. Gamma-rays from pulsar wind nebulae in starburst galaxies

    NASA Astrophysics Data System (ADS)

    Mannheim, Karl; Elsässer, Dominik; Tibolla, Omar

    2012-07-01

    Recently, gamma-ray emission at TeV energies has been detected from the starburst galaxies NGC253 (Acero et al., 2009) [1] and M82 (Acciari et al., 2009) [2]. It has been claimed that pion production due to cosmic rays accelerated in supernova remnants interacting with the interstellar gas is responsible for the observed gamma rays. Here, we show that the gamma-ray pulsar wind nebulae left behind by the supernovae contribute to the TeV luminosity in a major way. A single pulsar wind nebula produces about ten times the total luminosity of the Sun at energies above 1 TeV during a lifetime of 105 years. A large number of 3 × 104 pulsar wind nebulae expected in a typical starburst galaxy at a distance of 4 Mpc can readily produce the observed TeV gamma rays.

  15. Gamma-ray flares from the blazars TXS 2241+406, Ton 599, and 4C +01.02

    NASA Astrophysics Data System (ADS)

    Ojha, Roopesh; Carpen, Bryce

    2015-11-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed a gamma-ray flare from a source positionally consistent with the BL Lac object TXS 2241+406 (3FGL J2244.1+4057, Acero et al. 2015, ApJS 218, 23) with coordinates RA=22h 44m 12.7311s, Dec=40d 57m 13.62s (J2000, Beasley et al. 2002, ApJS, 141, 13) with redshift z=1.171 (Shaw et al. 2012, ApJ, 748, 49). Preliminary analysis indicates that on 20 November 2015 this source was in a high-flux state, with a daily averaged gamma-ray flux (E > 100MeV) of (1.2+/-0.2) X 10^-6 photons cm^-2 s^-1 (statistical uncertainty only) and photon spectral index of 2.2+/-0.1 (errors are statistical only).

  16. Fermi-LAT confirmation of enhanced gamma-ray activity from the Crab nebula

    NASA Astrophysics Data System (ADS)

    Cheung, C. C.

    2016-10-01

    Preliminary LAT analysis confirms the recent enhanced gamma-ray activity from the Crab nebula detected by AGILE (ATel #9586). The daily-averaged gamma-ray fluxes (E > 100 MeV) from the direction of the Crab Nebula were (4.8 +/- 0.5) x 10^-6 ph cm^-2 s^-1 (Sep 30), (3.3 +/- 0.4) x 10^-6 ph cm^-2 s^-1 (Oct 1), and (4.5 +/- 0.5) x 10^-6 ph cm^-2 s^-1 (Oct 2). These are up to a factor of ~1.8 greater than the average gamma-ray flux of (2.71 +/- 0.02) x 10^-6 ph cm^-2 s^-1 reported in the third Fermi-LAT source catalog (Acero et al. 2015, ApJS, 218, 23). All fluxes given are the sums of the pulsar and nebular emission, and with statistical uncertainties only.

  17. In situ study of the role of substrate temperature during atomic layer deposition of HfO{sub 2} on InP

    SciTech Connect

    Dong, H.; Santosh, K.C.; Qin, X.; Brennan, B.; McDonnell, S.; Kim, J.; Zhernokletov, D.; Hinkle, C. L.; Cho, K.; Wallace, R. M.

    2013-10-21

    The dependence of the “self cleaning” effect of the substrate oxides on substrate temperature during atomic layer deposition (ALD) of HfO{sub 2} on various chemically treated and native oxide InP (100) substrates is investigated using in situ X-ray photoelectron spectroscopy. The removal of In-oxide is found to be more efficient at higher ALD temperatures. The P oxidation states on native oxide and acid etched samples are seen to change, with the total P-oxide concentration remaining constant, after 10 cycles of ALD HfO{sub 2} at different temperatures. An (NH{sub 4}){sub 2} S treatment is seen to effectively remove native oxides and passivate the InP surfaces independent of substrate temperature studied (200 °C, 250 °C and 300 °C) before and after the ALD process. Density functional theory modeling provides insight into the mechanism of the changes in the P-oxide chemical states.

  18. Materials processing issues for non-destructive laser gas sampling (NDLGS)

    SciTech Connect

    Lienert, Thomas J

    2010-12-09

    The Non-Destructive Laser Gas Sampling (NDLGS) process essentially involves three steps: (1) laser drilling through the top of a crimped tube made of 304L stainles steel (Hammar and Svennson Cr{sub eq}/Ni{sub eq} = 1.55, produced in 1985); (2) gas sampling; and (3) laser re-welding of the crimp. All three steps are performed in a sealed chamber with a fused silica window under controlled vacuum conditions. Quality requirements for successful processing call for a hermetic re-weld with no cracks or other defects in the fusion zone or HAZ. It has been well established that austenitic stainless steels ({gamma}-SS), such as 304L, can suffer from solidification cracking if their Cr{sub eq}/Ni{sub eq} is below a critical value that causes solidification to occur as austenite (fcc structure) and their combined impurity level (%P+%S) is above {approx}0.02%. Conversely, for Cr{sub eq}/Ni{sub eq} values above the critical level, solidification occurs as ferrite (bcc structure), and cracking propensity is greatly reduced at all combined impurity levels. The consensus of results from studies of several researchers starting in the late 1970's indicates that the critical Cr{sub eq}/Ni{sub eq} value is {approx}1.5 for arc welds. However, more recent studies by the author and others show that the critical Cr{sub eq}/Ni{sub eq} value increases to {approx}1 .6 for weld processes with very rapid thermal cycles, such as the pulsed Nd:YAG laser beam welding (LBW) process used here. Initial attempts at NDLGS using pulsed LBW resulted in considerable solidification cracking, consistent with the results of work discussed above. After a brief introduction to the welding metallurgy of {gamma}-SS, this presentation will review the results of a study aimed at developing a production-ready process that eliminates cracking. The solution to the cracking issue, developed at LANL, involved locally augmenting the Cr content by applying either Cr or a Cr-rich stainless steel (ER 312) to the top of

  19. Estudio del comportamiento tribologico y de las interacciones de superficie de nuevos nanofluidos ionicos

    NASA Astrophysics Data System (ADS)

    Espinosa Rodriguez, Tulia

    tribocorrosion processes. The formation of a coating layer on magnesium alloys from phosphonate imidazolium ionic liquids by immersion and by chronoamperometry has been described. The new coatings reduce the abrasive wear in the magnesium-aluminium alloy but they are not effective in the magnesium-zinc alloy, which prevent the formation of continuous coatings. Los liquidos ionicos son sales liquidas a temperatura ambiente o bajas temperaturas que presentan excelentes propiedades fisico-quimicas. En el presente trabajo se estudian como lubricantes en problemas tribologicos complejos como la lubricacion de metales contra si mismos, el desarrollo de lubricantes base agua y de nuevas superficies autolubricadas. Cuando no es posible reducir la friccion y desgaste mediante lubricacion, como en las aleaciones de magnesio, los liquidos ionicos se han estudiado como precursores de recubrimientos protectores. Se han determinado las interacciones superficiales y los procesos de corrosion sobre cobre y sobre acero con diferentes liquidos ionicos proticos y aproticos para desarrollar nuevos lubricantes y aditivos. En el contacto cobre/cobre, excepto el liquido ionico protico derivado del oleato, todos los liquidos ionicos estudiados presentan mejor comportamiento tribologico que el lubricante comercial Polialfaolefina 6. En el contacto acero/zafiro, los nuevos liquidos ionicos proticos son buenos lubricantes cuando se utilizan en estado puro, y, como aditivos en agua, generan peliculas adsorbidas sobre la superficie del metal reduciendo la friccion y el desgaste tras la evaporacion del agua. Para evitar el periodo de alta friccion inicial en presencia de agua, se han generado peliculas superficiales de liquido ionico sobre el acero en condiciones estaticas. El mejor comportamiento lubricante tanto en el contacto cobre/cobre como en el contacto acero/zafiro se obtiene para el liquido ionico protico derivado del anion adipato, con dos grupos carboxilicos. Las interacciones de los grupos

  20. Evaluation of Biogas Production Performance and Archaeal Microbial Dynamics of Corn Straw during Anaerobic Co-Digestion with Cattle Manure Liquid.

    PubMed

    Zhang, Benyue; Zhao, Hongyan; Yu, Hairu; Chen, Di; Li, Xue; Wang, Weidong; Piao, Renzhe; Cui, Zongjun

    2016-04-28

    The rational utilization of crop straw as a raw material for natural gas production is of economic significance. In order to increase the efficiency of biogas production from agricultural straw, seasonal restrictions must be overcome. Therefore, the potential for biogas production via anaerobic straw digestion was assessed by exposing fresh, silage, and dry yellow corn straw to cow dung liquid extract as a nitrogen source. The characteristics of anaerobic corn straw digestion were comprehensively evaluated by measuring the pH, gas production, chemical oxygen demand, methane production, and volatile fatty acid content, as well as applying a modified Gompertz model and high-throughput sequencing technology to the resident microbial community. The efficiency of biogas production from fresh straw (433.8 ml/g) was higher than that of production from straw silage and dry yellow straw (46.55 ml/g and 68.75 ml/g, respectively). The cumulative biogas production from fresh straw, silage straw, and dry yellow straw was 365 l(-1) g(-1) VS, 322 l(-1) g-1 VS, and 304 l(-1) g(-1) VS, respectively, whereas cumulative methane production was 1,426.33%, 1,351.35%, and 1,286.14%, respectively, and potential biogas production was 470.06 ml(-1) g(-1) VS, 461.73 ml(-1) g(-1) VS, and 451.76 ml(-1) g(-1) VS, respectively. Microbial community analysis showed that the corn straw was mainly metabolized by acetate-utilizing methanogens, with Methanosaeta as the dominant archaeal community. These findings provide important guidance to the biogas industry and farmers with respect to rational and efficient utilization of crop straw resources as material for biogas production. PMID:26718471

  1. Progress report on the results of testing advanced conceptual design metal barrier materials under relevant environmental conditions for a tuff repository

    SciTech Connect

    McCright, R.D.; Halsey, W.G.; Van Konynenburg, R.A.

    1987-12-01

    This report discusses the performance of candidate metallic materials envisioned for fabricating waste package containers for long-term disposal at a possible geological repository at Yucca Mountain, Nevada. Candidate materials include austenitic iron-base to nickel-base alloy (AISI 304L, AISI 316L, and Alloy 825), high-purity copper (CDA 102), and copper-base alloys (CDA 613 and CDA 715). Possible degradation modes affecting these container materials are identified in the context of anticipated environmental conditions at the repository site. Low-temperature oxidation is the dominant degradation mode over most of the time period of concern (minimum of 300 yr to a maximum of 1000 yr after repository closure), but various forms of aqueous corrosion will occur when water infiltrates into the near-package environment. The results of three years of experimental work in different repository-relevant environments are presented. Much of the work was performed in water taken from Well J-13, located near the repository, and some of the experiments included gamma irradiation of the water or vapor environment. The influence of metallurgical effects on the corrosion and oxidation resistance of the material is reviewed; these effects result from container fabrication, welding, and long-term aging at moderately elevated temperatures in the repository. The report indicates the need for mechanisms to understand the physical/chemical reactions that determine the nature and rate of the different degradation modes, and the subsequent need for models based on these mechanisms for projecting the long-term performance of the container from comparatively short-term laboratory data. 91 refs., 17 figs., 16 tabs.

  2. Leaching Savannah River Plant nuclear waste glass in a saturated tuff environment

    SciTech Connect

    Bibler, N.E.; Wicks, G.G.; Oversby, V.M.

    1984-11-01

    Samples of SRP glass containing either simulated or actual radioactive waste were leached at 90{sup 0}C under conditions simulating a saturated tuff repository environment. The leach vessels were fabricated of tuff and actual tuff groundwater was used. Thus, the glass was leached only in the presence of those materials (including the Type 304L stainless steel canister material) that would be in the actual repository. Tests were performed for time periods up t 6 months at a SA/V ratio of 100 m{sup -1}. Results with glass containing simulated waste indicated that stainless steel canister material around the glass did not significantly affect the leaching. Based on Li and B (elements not in significant concentrations in the tuff or tuff groundwater), glass containing simulated waste leached identically to glass containing actual radioactive waste. The tuff buffered the pH so that only a slight increase was observed as a result of leaching. Results with glass containing actual radioactive waste indicated that tuff reduced the concentrations of Cs-137, Sr-90, and Pu-238 in the free groundwater in the simulated repository by 10 to 100X. Also, radiolysis of the groundwater by the glass (approximately 1000 rad/h) did not significantly affect the pH in the presence of tuff. Measured normalized mass losses in the presence of tuff for the glass based on Cs-137, Sr-90, and Pu-238 in the free groundwater were extremely low, nominally 0.02, 0.02, and 0.005 g/m{sup 2}, respectively, indicating that the glass-tuff system retained radionuclides well. 9 references, 2 figures, 3 tables.

  3. Nano/ultrafine grained austenitic stainless steel through the formation and reversion of deformation-induced martensite: Mechanisms, microstructures, mechanical properties, and TRIP effect

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2015-05-15

    A comprehensive study was carried out on the strain-induced martensitic transformation, its reversion to austenite, the resultant grain refinement, and the enhancement of strength and strain-hardening ability through the transformation-induced plasticity (TRIP) effect in a commercial austenitic 304L stainless steel with emphasis on the mechanisms and the microstructural evolution. A straightforward magnetic measurement device, which is based on the measurement of the saturation magnetization, for evaluating the amount of strain-induced martensite after cold rolling and reversion annealing in metastable austenitic stainless steels was used, which its results were in good consistency with those of the X-ray diffraction (XRD) method. A new parameter called the effective reduction in thickness was introduced, which corresponds to the reasonable upper bound on the obtainable martensite fraction based on the saturation in the martensitic transformation. By means of thermodynamics calculations, the reversion mechanisms were estimated and subsequently validated by experimental results. The signs of thermal martensitic transformation at cooling stage after reversion at 850 °C were found, which was attributed to the rise in the martensite start temperature due to the carbide precipitation. After the reversion treatment, the average grain sizes were around 500 nm and the nanometric grains of the size of ~ 65 nm were also detected. The intense grain refinement led to the enhanced mechanical properties and observation of the change in the work-hardening capacity and TRIP effect behavior. A practical map as a guidance for grain refining and characterizing the stability against grain growth was proposed, which shows the limitation of the reversion mechanism for refinement of grain size. - Graphical abstract: Display Omitted - Highlights: • Nano/ultrafine grained austenitic stainless steel through martensite treatment • A parameter descriptive of a reasonable upper bound on

  4. A Hierarchical Upscaling Method for Predicting Strength of Materials under Thermal, Radiation and Mechanical loading - Irradiation Strengthening Mechanisms in Stainless Steels

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-07-01

    Stainless steels based on Fe-Cr-Ni alloys are the most popular structural materials used in reactors. High energy particle irradiation of in this kind of polycrystalline structural materials usually produces irradiation hardening and embrittlement. The development of predictive capability for the influence of irradiation on mechanical behavior is very important in materials design for next-generation reactors. Irradiation hardening is related to structural information crossing different length scale, such as composition, dislocation, crystal orientation distribution and so on. To predict the effective hardening, the influence factors along different length scales should be considered. A multiscale approach was implemented in this work to predict irradiation hardening of iron based structural materials. Three length scales are involved in this multiscale model: nanometer, micrometer and millimeter. In the microscale, molecular dynamics (MD) was utilized to predict on the edge dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. On the mesoscale, dislocation dynamics (DD) models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent (VPSC) model was applied to predict the irradiation hardening in samples with changes in texture. The effects of defect density and texture were investigated. Simulated evolution of yield strength with irradiation agrees well with the experimental data of irradiation strengthening of stainless steel 304L, 316L and T91. This multiscale model we developed in this project can provide a guidance tool in performance evaluation of structural materials for next-generation nuclear reactors. Combining with other tools developed in the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, the models developed will have more impact in improving the reliability of current reactors and affordability of new

  5. Promoted Metals Combustion at Ambient and Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Engel, Carl D.; Herald, Stephen D.; Davis, S. Eddie

    2005-01-01

    Promoted combustion testing of materials, Test 17 of NASA STD-6001, has been used to assess metal propensity to burn in oxygen rich environments. An igniter is used at the bottom end of a rod to promote ignition, and if combustion is sustained, the burning progresses from the bottom to the top of the rod. The physical mechanisms are very similar to the upward flammability test, Test 1 of NASA STD-6001. The differences are in the normal environmental range of pressures, oxygen content, and sample geometry. Upward flammability testing of organic materials can exhibit a significant transitional region between no burning to complete quasi-state burning. In this transitional region, the burn process exhibits a probabilistic nature. This transitional region has been identified for metals using the promoted combustion testing method at ambient initial temperatures. The work given here is focused on examining the transitional region and the quasi-steady burning region both at conventional ambient testing conditions and at elevated temperatures. A new heated promoted combustion facility and equipment at Marshall Space Flight Center have just been completed to provide the basic data regarding the metals operating temperature limits in contact with oxygen rich atmospheres at high pressures. Initial data have been obtained for Stainless Steel 304L, Stainless Steel 321, Haynes 214, and Inconel 718 at elevated temperatures in 100-percent oxygen atmospheres. These data along with an extended data set at ambient initial temperature test conditions are examined. The pressure boundaries of acceptable, non-burning usage is found to be lowered at elevated temperature.

  6. Description of DWPF reference waste form and canister

    SciTech Connect

    Not Available

    1981-06-01

    This document describes the reference waste form and canister for the Defense Waste Processing Facility (DWPF). The facility is planned for location at the Savannah River Plant in Aiken, SC, and is scheduled for construction authorization during FY-1983. The reference canister is fabricated of 24-in.-OD 304L stainless steel pipe with a dished bottom, domed head, and lifting and welding flanges on the head neck. The overall canister length is 9 ft 10 in., with a wall thickness of 3/8-in. (schedule 20 pipe). The canister length was selected to reduce equipment cell height in the DWPF to a practical size. The canister diameter was selected to ensure that a filled canister with its shipping cask could be accommodated on a legal-weight truck. The overall dimensions and weight appear to be generally compatible with preliminary assessments of repository requirements. The reference waste form is borosilicate glass containing approximately 28 wt % sludge oxides with the balance glass frit. Borosilicate glass was chosen because of its high resistance to leaching by water, its relatively high solubility for nuclides found in the sludge, and its reasonably low melting temperature. The glass frit contains approximately 58% SiO/sub 2/ and 15% B/sub 2/O/sub 3/. This composition results in a low average leachability in the waste form of approximately 5 x 10/sup -9/ g/cm/sup 2/-day based on /sup 137/Cs over 365 days in 25/sup 0/C water. The canister is filled with 3260 lb of glass which occupies about 85% of the free canister volume. The filled canister will generate approximately 425 watts when filled with oxides from 5-year-old sludge and 15-year-old supernate from the Stage 1 and Stage 2 processes. The radionuclide content of the canister is about 150,000 curies, with a radiation level of 2 x 10/sup 4/ rem/hour at 1 cm.

  7. Roughness characterization of the galling of metals

    NASA Astrophysics Data System (ADS)

    Hubert, C.; Marteau, J.; Deltombe, R.; Chen, Y. M.; Bigerelle, M.

    2014-09-01

    Several kinds of tests exist to characterize the galling of metals, such as that specified in ASTM Standard G98. While the testing procedure is accurate and robust, the analysis of the specimen's surfaces (area=1.2 cm) for the determination of the critical pressure of galling remains subject to operator judgment. Based on the surface's topography analyses, we propose a methodology to express the probability of galling according to the macroscopic pressure load. After performing galling tests on 304L stainless steel, a two-step segmentation of the S q parameter (root mean square of surface amplitude) computed from local roughness maps (100 μ m× 100 μ m) enables us to distinguish two tribological processes. The first step represents the abrasive wear (erosion) and the second one the adhesive wear (galling). The total areas of both regions are highly relevant to quantify galling and erosion processes. Then, a one-parameter phenomenological model is proposed to objectively determine the evolution of non-galled relative area A e versus the pressure load P, with high accuracy ({{A}e}=100/(1+a{{P}2}) with a={{0.54}+/- 0.07}× {{10}-3} M P{{a}-2} and with {{R}2}=0.98). From this model, the critical pressure of galling is found to be equal to 43MPa. The {{S}5 V} roughness parameter (the five deepest valleys in the galled region's surface) is the most relevant roughness parameter for the quantification of damages in the ‘galling region’. The significant valleys’ depths increase from 10 μm-250 μm when the pressure increases from 11-350 MPa, according to a power law ({{S}5 V}=4.2{{P}0.75}, with {{R}2}=0.93).

  8. Irradiation-assisted stress corrosion cracking of model austenitic stainless steel.

    SciTech Connect

    Chung, H. M.; Ruther, W. E.; Strain, R. V.; Shack, W. J.; Karlsen, T. M.

    1999-10-26

    Slow-strain-rate tensile (SSRT) tests were conducted on model austenitic stainless steel (SS) alloys that were irradiated at 289 C in He. After irradiation to {approx}0.3 x 10{sup 21} n {center_dot} cm{sup 2} and {approx} 0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV), significant heat-to-heat variations in the degree of intergranular and transgranular stress corrosion cracking (IGSCC and TGSCC) were observed. At {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2}, a high-purity heat of Type 316L SS that contains a very low concentration of Si exhibited the highest susceptibility to IGSCC. In unirradiated state, Types 304 and 304L SS did not exhibit a systematic effect of Si content on alloy strength. However, at {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2}, yield and maximum strengths decreased significantly as Si content was increased to >0.9 wt.%. Among alloys that contain low concentrations of C and N, ductility and resistance to TGSCC and IGSCC were significantly greater for alloys with >0.9 wt.% Si than for alloys with <0.47 wt.% Si. Initial data at {approx}0.9 x 10{sup 21} n {center_dot} cm{sup -2} were also consistent with the beneficial effect of high Si content. This indicates that to delay onset of and reduce susceptibility to irradiation-assisted stress corrosion cracking (IASCC), at least at low fluence levels, it is helpful to ensure a certain minimum concentration of Si. High concentrations of Cr were also beneficial; alloys that contain <15.5 wt.% Cr exhibited greater susceptibility to IASCC than alloys with {approx}18 wt.% Cr, whereas an alloy that contains >21 wt.% Cr exhibited less susceptibility than the lower-Cr alloys under similar conditions.

  9. Performance of Al-Rich Oxidation Resistant Coatings For Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A

    2010-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5at.% at 700 C), exposures of specimens with thick ({approx}200 {mu}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  10. Performance of Al-rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2011-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5 at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  11. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  12. Melt processing of radioactive waste: A technical overview

    SciTech Connect

    Schlienger, M.E.; Buckentin, J.M.; Damkroger, B.K.

    1997-04-01

    Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations.

  13. Non-Equilibrium Phenomena in High Power Beam Materials Processing

    NASA Astrophysics Data System (ADS)

    Tosto, Sebastiano

    2004-03-01

    The paper concerns some aspects of non-equilibrium materials processing with high power beams. Three examples show that the formation of metastable phases plays a crucial role to understand the effects of beam-matter interaction: (i) modeling of pulsed laser induced thermal sputtering; (ii) formation of metastable phases during solidification of the melt pool; (i) possibility of carrying out heat treatments by low power irradiation ``in situ''. The case (i) deals with surface evaporation and boiling processes in presence of superheating. A computer simulation model of thermal sputtering by vapor bubble nucleation in molten phase shows that non-equilibrium processing enables the rise of large surface temperature gradients in the boiling layer and the possibility of sub-surface temperature maximum. The case (ii) concerns the heterogeneous welding of Cu and AISI 304L stainless steel plates by electron beam irradiation. Microstructural investigation of the molten zone has shown that dwell times of the order of 10-1-10-3 s, consistent with moderate cooling rates in the range 10^3-10^5 K/s, entail the formation of metastable Cu-Fe phases. The case (iii) concerns electron beam welding and post-welding treatments of 2219 Al base alloy. Electron microscopy and positron annihilation have explained why post-weld heat transients induced by low power irradiation of specimens in the as welded condition enable ageing effects usually expected after some hours of treatment in furnace. The problem of microstructural instability is particularly significant for a correct design of components manufactured with high power beam technologies and subjected to severe acceptance standards to ensure advanced performances during service life.

  14. A mechanism-based approach to modeling ductile fracture.

    SciTech Connect

    Bammann, Douglas J.; Hammi, Youssef; Antoun, Bonnie R.; Klein, Patrick A.; Foulk, James W., III; McFadden, Sam X.

    2004-01-01

    Ductile fracture in metals has been observed to result from the nucleation, growth, and coalescence of voids. The evolution of this damage is inherently history dependent, affected by how time-varying stresses drive the formation of defect structures in the material. At some critically damaged state, the softening response of the material leads to strain localization across a surface that, under continued loading, becomes the faces of a crack in the material. Modeling localization of strain requires introduction of a length scale to make the energy dissipated in the localized zone well-defined. In this work, a cohesive zone approach is used to describe the post-bifurcation evolution of material within the localized zone. The relations are developed within a thermodynamically consistent framework that incorporates temperature and rate-dependent evolution relationships motivated by dislocation mechanics. As such, we do not prescribe the evolution of tractions with opening displacements across the localized zone a priori. The evolution of tractions is itself an outcome of the solution of particular, initial boundary value problems. The stress and internal state of the material at the point of bifurcation provides the initial conditions for the subsequent evolution of the cohesive zone. The models we develop are motivated by in-situ scanning electron microscopy of three-point bending experiments using 6061-T6 aluminum and 304L stainless steel, The in situ observations of the initiation and evolution of fracture zones reveal the scale over which the failure mechanisms act. In addition, these observations are essential for motivating the micromechanically-based models of the decohesion process that incorporate the effects of loading mode mixity, temperature, and loading rate. The response of these new cohesive zone relations is demonstrated by modeling the three-point bending configuration used for the experiments. In addition, we survey other methods with the potential

  15. The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

    SciTech Connect

    Mamum, Md Abdullah A.; Elmustafa, Abdelmageed A,; Stutzman, Marcy L.; Adderley, Philip A.; Poelker, Matthew

    2014-03-01

    The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

  16. Impact Tensile Testing of Stainless Steels at Various Temperatures

    SciTech Connect

    D. K. Morton

    2008-03-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern (1 to 300 per second) are not well documented. However, research is being performed at the Idaho National Laboratory to quantify these characteristics. The work presented herein discusses tensile impact testing of dual-marked 304/304L and 316/316L stainless steel material specimens. Both base material and welded material specimens were tested at -20 oF, room temperature, 300 oF, and 600 oF conditions. Utilizing a drop weight impact test machine and 1/4-inch and 1/2-inch thick dog bone-shaped test specimens, a strain rate range of approximately 4 to 40 per second (depending on initial temperature conditions) was achieved. Factors were determined that reflect the amount of increased strain energy the material can absorb due to strain rate effects. Using the factors, elevated true stress-strain curves for these materials at various strain rates and temperatures were generated. By incorporating the strain rate elevated true stress-strain material curves into an inelastic finite element computer program as the defined material input, significant improvement in the accuracy of the computer analyses was attained. However, additional impact testing is necessary to achieve higher strain rates (up to 300 per second) before complete definition of strain rate effects can be made for accidental drop events and other similar energy-limited impulsive loads. This research approach, using impact testing and a total energy analysis methodology to quantify strain rate effects, can be applied to many other materials used in government and industry.

  17. Dissolution and oxidation behaviour of various austenitic steels and Ni rich alloys in lead-bismuth eutectic at 520 °C

    NASA Astrophysics Data System (ADS)

    Roy, Marion; Martinelli, Laure; Ginestar, Kevin; Favergeon, Jérôme; Moulin, Gérard

    2016-01-01

    Ten austenitic steels and Ni rich alloys were tested in static lead-bismuth eutectic (LBE) at 520 °C in order to obtain a selection of austenitic steels having promising corrosion behaviour in LBE. A test of 1850 h was carried out with a dissolved oxygen concentration between 10-9 and 5 10-4 g kg-1. The combination of thermodynamic of the studied system and literature results leads to the determination of an expression of the dissolved oxygen content in LBE as a function of temperature: RT(K)ln[O](wt%) = -57584/T(K) -55.876T(K) + 254546 (R is the gas constant in J mol-1 K-1). This relation can be considered as a threshold of oxygen content above which only oxidation is observed on the AISI 316L and AISI 304L austenitic alloys in static LBE between 400 °C and 600 °C. The oxygen content during the test leads to both dissolution and oxidation of the samples during the first 190 h and leads to pure oxidation for the rest of the test. Results of mixed oxidation and dissolution test showed that only four types of corrosion behaviour were observed: usual austenitic steels and Ni rich alloys behaviour including the reference alloy 17Cr-12Ni-2.5Mo (AISI 316LN), the 20Cr-31Ni alloy one, the Si containing alloy one and the Al containing alloy one. According to the proposed criteria of oxidation and dissolution kinetics, silicon rich alloys and aluminum rich alloy presented a promising corrosion behaviour.

  18. Study on the fabrication of low-pass metal powder filters for use at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Lee, Sung Hoon; Lee, Soon-Gul

    2016-08-01

    We fabricated compact low-pass stainless-steel powder filters for use in low-noise measurements at cryogenic temperatures and investigated their attenuation characteristics for different wire lengths, filter shapes, and preparation methods at frequencies up to 20 GHz. We used nominally 30- μm-sized SUS 304L powder and mixed it with Stycast 2850FT (Emerson and Cumming) with catalyst 23LV. A 0.1-mm insulated copper wire was wound on preformed powder-mixture spools in the shape of a right-circular cylinder, a flattened elliptic cylinder and a toroid, and the coils were encapsulated in metal tubes or boxes filled with the powder mixture. All the fabricated powder filters showed a large attenuation at high frequencies with a cut-off frequency near 1 GHz. However, the toroidal filter showed prominent ripples corresponding to resonance modes in the 0.5-m-long coil wire. A filter with a 2:1 powder/epoxy mixture mass ratio and a wire length of 1.53 m showed an attenuation of -93 dB at 4 GHz, and the attenuation was linearly proportional to the wire's length. As the powder-to-epoxy ratio was increased, the high-frequency attenuation increased. An equally-spaced single-layer coil structure was found to be more efficient in attenuation than a double-layer coil. The geometry of the metal filter's case affected the noise ripples, with the least noise being found for a circular tube.

  19. Survey of degradation modes of four nickel-chromium-molybdenum alloys

    SciTech Connect

    Gdowski, G.E.

    1991-03-01

    This report examines the degradation modes of four Ni-Cr-Mo alloys under conditions relevant to the Yucca Mountain Site Characterization Project (YMP). The materials considered are Alloys C-276, C-4, C-22, and 625 because they have desirable characteristics for the conceptual design (CD) of the high-level radioactive-waste containers presented in the YMP Site Characterization Plan (SCP). The types of degradation covered in this report are general corrosion; localized corrosion, including pitting and crevice corrosion; stress corrosion cracking in chloride environments; hydrogen embrittlement (HE); and undesirable phase transformations due to a lack of phase stability. Topics not specifically addressed are welding concerns and microbiological corrosion. The four Ni-Cr-Mo alloys have excellent corrosion resistance in chloride environments such as seawater as well as in more aggressive environments. They have significantly better corrosion resistance than the six materials considered for the CD waste container in the YMP SCP. (Those six materials are Types 304L and 3161L stainless steels, Alloy 825, unalloyed copper, Cu(70)-Ni(30), and 7% aluminum bronze.) In seawater, the Ni-Cr-Mo alloys have negligible general corrosion rates and show little evidence of localized corrosion. The four base materials of these alloys are expected to have nearly indistinguishable corrosion resistance in the YMP environments. The strength requirements of the SCP-CD waste container are met by these materials in the annealed condition; in this condition, they are highly resistant to HE. Historically, HE has been noted when these materials have been strengthened (cold-worked) and used in sour gas (H{sub 2}S and CO{sub 2}) well service -- conditions that are not expected for the YMP. Metallurgical phase stability may be a concern under conditions favoring (1) the formation of intermetallics and carbides, and (2) microstructural ordering.

  20. Long-term aging of type 308 stainless steel welds: Effects on properties and microstructure

    SciTech Connect

    Alexander, D.J.; Vitek, J.M.; David, S.A.

    1994-09-01

    Multipass gas tungsten arc welds with type 308 stainless steel filler metal in type 304L base plate have been aged at 400, 475, or 550{degrees}C for times up to 5,000 h. The changes in mechanical properties as a result of these agings have been followed with tensile, impact, and fracture toughness testing, using subsize tensile, half-size Charpy, and 0.45T compact specimens, respectively. The changes in the microstructure were evaluated with optical and transmission electron microscopy. Relatively little change was observed in the tensile properties for any of the aging treatments, but significant embrittlement was observed in the impact and fracture toughness testing. The transition temperatures increased rapidly for aging at 475 or 550{degrees}C, and more slowly for aging at 400{degrees}C. The upper-shelf energies and the fracture toughness showed similar responses, with only a small decrease for 400{degrees}C aging, but much greater and rapid decreases with aging at 475 or 550{degrees}C. Aging at 400 or 475{degrees}C resulted in the spinodal decomposition of the ferrite phase in the weld metal into iron-rich alpha and chromium-enriched alpha prime. In addition, at 475{degrees}C G-phase precipitates formed homogeneously in the ferrite and also at dislocations. At 550{degrees}C carbides formed and grew at the ferrite-austenite interfaces, and some ferrite transformed to sigma phase. These changes must all be considered in determining the effect of aging on the fracture properties.

  1. Strain induced grain boundary migration effects on grain growth of an austenitic stainless steel during static and metadynamic recrystallization

    SciTech Connect

    Paggi, A.; Angella, G.; Donnini, R.

    2015-09-15

    Static and metadynamic recrystallization of an AISI 304L austenitic stainless steel was investigated at 1100 °C and 10{sup −} {sup 2} s{sup −} {sup 1} strain rate. The kinetics of recrystallization was determined through double hit compression tests. Two strain levels were selected for the first compression hit: ε{sub f} = 0.15 for static recrystallization (SRX) and 0.25 for metadynamic recrystallization (MDRX). Both the as-deformed and the recrystallized microstructures were investigated through optical microscopy and electron back-scattered diffraction (EBSD) technique. During deformation, strain induced grain boundary migration appeared to be significant, producing a square-like grain boundary structure aligned along the directions of the maximum shear stresses in compression. EBSD analysis revealed to be as a fundamental technique that the dislocation density was distributed heterogeneously in the deformed grains. Grain growth driven by surface energy reduction was also investigated, finding that it was too slow to explain the experimental data. Based on microstructural results, it was concluded that saturation of the nucleation sites occurred in the first stages of recrystallization, while grain growth driven by strain induced grain boundary migration (SIGBM) dominated the subsequent stages. - Highlights: • Recrystallization behavior of a stainless steel was investigated at 1100 °C. • EBSD revealed that the dislocation density distribution was heterogeneous during deformation. • Saturation of nucleation sites occurred in the first stages of recrystallization. • Strain induced grain boundary migration (SIGBM) effects were significant. • Grain growth driven by SIGBM dominated the subsequent stages.

  2. Alloy synthesis using the mach stem region in an axial symmetric implosive shock: Understanding the pressure strain-temperature contributions

    SciTech Connect

    Staudhammer, Karl P.

    2004-01-01

    The Mach stem region in an axial symmetric shock implosion has generally been avoided in the dynamic consolidation of powders for a number of reasons. The prime reason being that the convergence of the shock waves in the cylindrical axis produce enormous pressures and concomitant temperatures that have melted tungsten. This shock wave convergence consequently results in a discontinuity in the hydro-code calculations. Dynamic deformation experiments on gold plated 304L stainless steel powders were undertaken. These experiments utilized pressures of 0.08 to 1.0 Mbar and contained a symmetric radial melt region along the central axis of the sample holder. To understand the role of deformation in a porous material, the pressure, and temperature as well as the deformation heat and associated defects must be accounted for. When the added heat of consolidation deformation exceeds the melt temperature of the 304 powders, a melt zone results that can consume large regions of the compact while still under the high-pressure pulse. As the shock wave traverses the sample and is removed in a momentum trap, its pressure/temperature are quenched. It is within this region that very high diffusion/alloying occurs and has been observed in the gold plated powders. Anomalous increases of gold diffusion into 304 stainless steel have been observed via optical microscopy, scanning electron microscopy and EDAX measurements. Values exceeding 1200 m/sec have been measured and correlated to the powder sizes, size distribution and packing density, concomitant with sample container strains ranging from 2.0% to 26%.

  3. New contactless method for thermal diffusivity measurements using modulated photothermal radiometry

    SciTech Connect

    Pham Tu Quoc, S. Cheymol, G.; Semerok, A.

    2014-05-15

    Modulated photothermal radiometry is a non-destructive and contactless technique for the characterization of materials. It has two major advantages: a good signal-to-noise ratio through a synchronous detection and a low dependence on the heating power and the optical properties of the sample surface. This paper presents a new method for characterizing the thermal diffusivity of a material when the phase shift between a modulated laser power signal and the thermal signal of a plate sample is known at different frequencies. The method is based on a three-dimensional analytical model which is used to determine the temperature amplitude and the phase in the laser heating of the plate. A new simple formula was developed through multi-parametric analysis to determine the thermal diffusivity of the plate with knowledge of the frequency at the minimum phase shift, the laser beam radius r{sub 0} and the sample thickness L. This method was developed to control the variation of the thermal diffusivity of nuclear components and it was first applied to determine the thermal diffusivity of different metals: 304 L stainless steel, nickel, titanium, tungsten, molybdenum, zinc, and iron. The experimental results were obtained with 5%–10% accuracy and corresponded well with the reference values. The present paper also demonstrates the limit of application of this method for plate with thickness r{sub 0}/100 ≤ L ≤ r{sub 0}/2. The technique is deemed interesting for the characterization of barely accessible components that require a contactless measurement.

  4. Mobile evaporator corrosion test results

    SciTech Connect

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80{degrees}C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either {open_quotes}satisfactory{close_quotes} (2-20 mpy) or {open_quotes}excellent{close_quotes} (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment.

  5. Nitric-phosphoric acid treatment of TRU wastes

    SciTech Connect

    Smith, J.R.; Pierce, R.A.; Sturcken, E.F.

    1993-09-30

    A general process is being developed for the treatment of solid TRU and hazardous organic waste. Experimental data indicates that 100 lb/hr of aliphatic organic (plastics) and 1,000 lb/hr of non-aliphatic organic compounds can be quantitatively oxidized in a 1,000 gallon reaction vessel. The process uses dilute nitric acid in a concentrated phosphoric acid media as the main oxidant for the organic compounds. Phosphoric acid allows oxidation at temperatures up to 200{degrees}C and is relatively non-corrosive on 304-L stainless steel, especially at room temperature. Many organic materials have been completely oxidized to CO{sub 2}, CO, and inorganic acids in a 0.1M HNO{sub 3}/14.8M H{sub 3}PO{sub 4} solution. Addition of 0.001M Pd{sup 2+} reduces the CO to near 1% of the released carbon gases. To accomplish complete oxidation the solution temperature must be maintained above 130--150{degrees}C. Organic materials quantitatively destroyed include neoprene, cellulose, EDTA, TBP, tartaric acid, and nitromethane. The oxidation is usually complete in a few hours for soluble organic materials. The oxidation rate for non-aliphatic organic solids is moderately fast and surface area dependent. Polyethylene is quantitatively oxidized in 1.0M HNO{sub 3}/13.8M H{sub 3}PO{sub 4} solution while contained in pressure vessels heated with microwave energy. This is probably due to the high concentrations of NO{sub 2}{center_dot} obtained in the reaction environment.

  6. Development report for dual-burst disks

    SciTech Connect

    Fusco, A.M.

    1996-11-01

    Burst disks, commonly used in pressure relief applications, were studied as single-use valves. A dual-burst disk design was chosen for primary investigation for systems involving separation of gases of two significantly different pressures. The two disks are used to seal either end of a piston cavity that has a different cross-sectional area on each side. Different piston surface areas are used to maintain hydrostatic equilibrium, P{sub 1}A{sub 1} = P{sub 2}A{sub 2}. The single-use valve functions when the downstream pressure is reduced to approximately atmospheric pressure, creating a pressure differential that causes the burst disks to fail. Several parameters were studied to determine the optimum design of the burst disk. These parameters include thickness, diameter, area/pressure ratio, scoring, and disk geometry. The disk material was limited to 304L stainless steel. Factors that were considered essential to the optimization of the design were robustness, manufacturability, and burst pressure variability. The thicknesses of the disks that were studied range from 0.003 in. to 0.010 in. A model for predicting burst pressures of the burst disks was derived. The model combines membrane stress theory with force/displacement data to predict the burst pressure of various designs to within {+-}10%. This model results from studies that characterize the behavior of individual small and large disks. Welding techniques used to join the dual-disk assembly are discussed. Laser welds are used to join and seal the disks to the bulkhead. These welds were optimized for repeatability and robustness. Resistance upset welding is suggested for joining the dual-disk assembly to the pressure vessel body. Resistance upset weld parameters were developed for this particular design so as to minimize the side effects on the burst-disk performance and to provide high-quality welds.

  7. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  8. Ferrous alloy metallurgy - liquid lithium corrosion and welding. Progress report, January 1-December 31, 1980

    SciTech Connect

    Olson, D. L.; Matlock, D. K.

    1980-01-01

    Fatigue crack growth has been used to evaluate the interaction between liquid lithium and an imposed stress. Fatigue crack growth data on type 304L stainless steel at 700C and 2 1/4Cr-1Mo steel between 500 and 700C show that for all imposed test conditions (i.e. frequency, temperature, and nitrogen content in the lithium) the interaction of lithium with the strain at the crack tip results in enhanced crack growth rates. The enhanced growth rates result from the effects of either enhanced grain boundary penetration or a change in crack propagation mechanism due to liquid metal embrittlement. Auger spectroscopy of grain boundary penetrated specimen shows that a lithium-oxygen compound forms at the grain boundary. Moessbauer evaluations of the ferrite layer of corroded type 304 stainless steel are being used to develop a model for weight loss in liquid lithium. The welding research in progress is directed to characterize the influence of variations of the austenitic weld metal composition on the microstructural and mechanical properties of dissimilar metal weldments. Weldments of 2 1/4Cr-1Mo steel to 316 stainless steel have been investigated for fusion microstructure, thermal expansion impact strength and characterization of specific long time in-service failures. Modification of weld metal microstructures by microalloy additions is being investigated as a concept to improve weld metal properties. The behavior of a strip electrode in a gas metal arc is being investigated to determine the feasibility of gas metal arc weld strip overlay cladding.

  9. Aluminide Coatings for Power-Generation Applications

    SciTech Connect

    Zhang, Y

    2003-11-17

    Aluminide coatings are of interest for many high temperature applications because of the possibility of improving the oxidation of structural alloys by forming a protective external alumina scale. In order to develop a comprehensive lifetime evaluation approach for aluminide coatings used in fossil energy systems, some of the important issues have been addressed in this report for aluminide coatings on Fe-based alloys (Task I) and on Ni-based alloys (Task II). In Task I, the oxidation behavior of iron aluminide coatings synthesized by chemical vapor deposition (CVD) was studied in air + 10vol.% H{sub 2}O in the temperature range of 700-800 C and the interdiffusion behavior between the coating and substrate was investigated in air at 500-800 C. Commercial ferritic (Fe-9Cr-1Mo) and type 304L (Fe-18Cr-9Ni, nominally) austenitic stainless steels were used as the substrates. For the oxidation study, the as-deposited coating consisted of a thin (<5 {micro}m), Al-rich outer layer above a thicker (30-50 {micro}m), lower Al inner layer. The specimens were cycled to 1000 1-h cycles at 700 C and 500 1-h cycles at 800 C, respectively. The CVD coating specimens showed excellent performance in the water vapor environment at both temperatures, while the uncoated alloys were severely attacked. These results suggest that an aluminide coating can substantially improve resistance to water vapor attack under these conditions. For the interdiffusion study, the ferritic and austenitic steels were coated with relatively thicker aluminide coatings consisting of a 20-25 {micro}m outer layer and a 150-250 {micro}m inner layer. The composition profiles before and after interdiffusion testing (up to 5,000h) were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5,000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe- 9Cr-1Mo and 304L alloys; a

  10. Comparison of acute oxidative stress on rat lung induced by nano and fine-scale, soluble and insoluble metal oxide particles: NiO and TiO2.

    PubMed

    Horie, Masanori; Fukui, Hiroko; Endoh, Shigehisa; Maru, Junko; Miyauchi, Arisa; Shichiri, Mototada; Fujita, Katsuhide; Niki, Etsuo; Hagihara, Yoshihisa; Yoshida, Yasukazu; Morimoto, Yasuo; Iwahashi, Hitoshi

    2012-06-01

    The aim of the present study is to understand the association between metal ion release from nickel oxide (NiO) nanoparticles and induction of oxidative stress in the lung. NiO nanoparticles have cytotoxic activity through nickel ion release and subsequent oxidative stress. However, the interaction of oxidative stress and nickel ion release in vivo is still unclear. In the present study, we examined the effect of metal ion release on oxidative stress induced by NiO nanoparticles. Additionally, nano and fine TiO(2) particles as insoluble particles were also examined. Rat lung was exposed to NiO and TiO(2) nanoparticles by intratracheal instillation. The NiO nanoparticles released Ni(2+) in dispersion. Bronchoalveolar lavage fluid (BALF) was collected at 1, 24, 72 h and 1 week after instillation. The lactate dehydrogenase (LDH) and HO-1 levels were elevated at 24 and 72 h after instillation in the animals exposed to the NiO nanoparticles. On the other hand, total hydroxyoctadecadienoic acid (tHODE), which is an oxidative product of linoleic acid, as well as SP-D and α-tochopherol levels were increased at 72 h and 1 week after instillation. Fine NiO particles, and nano and fine TiO(2) particles did not show lung injury or oxidative stress from 1 h to 1 week after instillation. These results suggest that Ni(2+) release is involved in the induction of oxidative stress by NiO nanoparticles in the lung. Ni(2+) release from NiO nanoparticles is an important factor inoxidative stress-related toxicity, not only in vitro but also in vivo.

  11. First Fermi LAT detection of a strong GeV gamma-ray flare from blazar PKS 0403-13

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2016-07-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar PKS 0403-13 (also known as TXS 0403-132, OF -105, RX J0405.5-1308, and 3FGL J0405.5-1307), with radio counterpart position R.A.: 61.391680 deg, Dec.: -13.137136 deg (J2000.0, Fey et al. 2004, AJ, 127, 3587) and with redshift z=0.5706+/-0.0001 (Marziani et al. 1996, ApJS, 104, 37). Preliminary analysis indicates that on 2016 July 11, PKS 0403-13 was in a high state with a daily averaged gamma-ray flux (E > 100 MeV) of (1.6+/-0.3) X 10^-6 photons cm^-2 s^-1 (statistical uncertainty only), about 140 times greater than its four-year average flux reported in the third Fermi-LAT source catalog (3FGL, Acero et al. 2015, ApJS, 218, 23). The corresponding daily averaged spectral photon index (E > 100 MeV) of 2.3+/-0.2 (statistical uncertainty only) is compatible with the 3FGL catalog value of 2.35+/-0.11.

  12. Fermi-LAT Detection of an Unusual Hard Spectrum and Enhanced Gamma-ray Emission from the FSRQ PKS B1035-281

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Ojha, Roopesh

    2016-02-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray flux and an unusually hard spectrum from a source positionally consistent with the flat spectrum radio quasar PKS B1035-281 (also known as 3FGL J1037.5-2821, Acero et al. 2015, ApJS, 218, 23) with radio coordinates R.A.: 159.4269058 deg, Dec: -28.3844750 deg (J2000, Beasley et al. 2002, ApJS, 141, 13) at redshift z=1.066 (Shaw et al. 2012, ApJ, 748, 49). Preliminary analysis indicates that on 24 February 2016 this source was in a high-flux state, with a daily averaged gamma-ray flux (E > 100MeV) of (0.7+/-0.1) X 10^-6 photons cm^-2 s^-1 (statistical uncertainty only) corresponding to a flux increase of a factor of about 30 over its four-year average flux (3FGL J1037.5-2821).

  13. VizieR Online Data Catalog: The cosmic TeV gamma-ray background spectrum (Inoue+, 2016)

    NASA Astrophysics Data System (ADS)

    Inoue, Y.; Tanaka, Y. T.

    2016-05-01

    We select 35 known extragalactic TeV sources which are located at Galactic latitude |b|>=10° and whose low activity state flux is available, since our aim is to give conservative constraints on the total cosmic gamma-ray background (CGB) in the TeV band. For each source, we select the lowest fluxes among several TeV measurements by modern imaging atmospheric Cherenkov telescopes (IACTs; H.E.S.S., MAGIC, and VERITAS) and further restrict samples showing no significant variability in the TeV band during observations. The sample contains 30 blazars, 3 radio galaxies, and 2 starburst galaxies from the default TeVcat catalog (Wakely & Horan 2008ICRC....3.1341W) which include published sources only. We also include the Fermi third source (3FGL) catalog data (Acero et al. 2015, J/ApJS/218/23) to cover GeV gamma-ray spectra. The 3FGL catalog is based on its first 48 months of survey data. All of our sample have counterparts in the 3FGL catalog. (2 data files).

  14. Linear lateral vibration of axisymmetric liquid briges

    NASA Astrophysics Data System (ADS)

    Ferrera, C.; Montanero, J. M.; Cabezas, M. G.

    A liquid bridge is a mass of liquid sustained by the action of the surface tension force between two parallel supporting disks Apart from their basic scientific interest a liquid bridge can be considered as the simplest idealization of the configuration appearing in the floating zone technique used for crystal growth and purification of high melting point materials footnote Messeguer et al emph Crystal Growth Res bf 5 27 1999 This has conferred considerable interest on the study of liquid bridges not only in fluid mechanics but also in the field of material engineering The axisymmetric dynamics of an isothermal liquid bridge has been frequently analysed over the past years The studies have considered different phenomena such as free oscillations footnote Montanero emph E J Mech B Fluids bf 22 169 2003 footnote Acero and Montanero emph Phys Fluids bf 17 078105 2005 forced vibrations footnote Perales and Messeguer emph Phys Fluids A bf 4 1110 1992 g-jitter effects footnote Messeguer and Perales emph Phys Fluids A bf 3 2332 1991 extensional deformation footnote Zhang et al emph J Fluid Mech bf 329 207 1996 and breakup process footnote Espino et al emph Phys Fluids bf 14 3710 2002 among others Works considering the nonaxisymmetric dynamical behaviour of a liquid bridge has been far less common footnote Sanz and Diez emph J Fluid Mech bf 205 503 1989 In the present study the linear vibration of an axisymmetric liquid

  15. Fermi-LAT detection of a GeV gamma-ray flare from the blazar PKS 2023-07

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2016-04-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar PKS 2023-07 (also known as NRAO 629, TXS 2022-077, 3EG J2025-0744, 1AGLR J2027-0747 and 3FGL J2025.6-0736), with radio counterpart position R.A.: 306.419418 deg, Dec.: -7.597969 deg (J2000.0, Beasley et al. 2002, ApJS, 141, 13) and with redshift z=1.388 (Drinkwater et al. 1997, MNRAS, 284, 85). Preliminary analysis indicates that on 2016 April 9, PKS 2023-07 was in a high state with a daily averaged gamma-ray flux (E > 100 MeV) of (2.0+/-0.3) X 10^-6 photons cm^-2 s^-1 (statistical uncertainty only), about 16 times greater than its four-year average flux reported in the third Fermi-LAT source catalog (3FGL, Acero et al. 2015, ApJS, 218, 23). The corresponding daily averaged spectral photon index (E > 100 MeV) of 2.4+/-0.2 (statistical uncertainty only) is compatible with the 3FGL catalog value of 2.18+/-0.03.

  16. The A2B adenosine receptor modulates pulmonary hypertension associated with interstitial lung disease

    PubMed Central

    Karmouty-Quintana, Harry; Zhong, Hongyan; Acero, Luis; Weng, Tingting; Melicoff, Ernestina; West, James D.; Hemnes, Anna; Grenz, Almut; Eltzschig, Holger K.; Blackwell, Timothy S.; Xia, Yang; Johnston, Richard A.; Zeng, Dewan; Belardinelli, Luiz; Blackburn, Michael R.

    2012-01-01

    Development of pulmonary hypertension is a common and deadly complication of interstitial lung disease. Little is known regarding the cellular and molecular mechanisms that lead to pulmonary hypertension in patients with interstitial lung disease, and effective treatment options are lacking. The purpose of this study was to examine the adenosine 2B receptor (A2BR) as a regulator of vascular remodeling and pulmonary hypertension secondary to pulmonary fibrosis. To accomplish this, cellular and molecular changes in vascular remodeling were monitored in mice exposed to bleomycin in conjunction with genetic removal of the A2BR or treatment with the A2BR antagonist GS-6201. Results demonstrated that GS-6201 treatment or genetic removal of the A2BR attenuated vascular remodeling and hypertension in our model. Furthermore, direct A2BR activation on vascular cells promoted interleukin-6 and endothelin-1 release. These studies identify a novel mechanism of disease progression to pulmonary hypertension and support the development of A2BR antagonists for the treatment of pulmonary hypertension secondary to interstitial lung disease.—Karmouty-Quintana, H., Zhong, H., Acero, L., Weng, T., Melicoff, E., West, J. D., Hemnes, A., Grenz, A., Eltzschig, H. K., Blackwell, T. S., Xia, Y., Johnston, R. A., Zeng, D., Belardinelli, L., Blackburn, M. R. The A2B adenosine receptor modulates pulmonary hypertension associated with interstitial lung disease. PMID:22415303

  17. 14-3-3 isoforms bind directly exon B of the 5′-UTR of human surfactant protein A2 mRNA

    PubMed Central

    Noutsios, Georgios T.; Ghattas, Paul; Bennett, Stephanie

    2015-01-01

    Human surfactant protein (SP) A (SP-A), an innate immunity molecule, is encoded by two genes, SFTPA1 and SFTPA2. The 5′-untranslated splice variant of SP-A2 (ABD), but not SP-A1 (AD), contains exon B (eB). eB is an enhancer for transcription and translation and contains cis-regulatory elements. Specific trans-acting factors, including 14-3-3, bind eB. The 14-3-3 protein family contains seven isoforms that have been found by mass spectrometry in eB electromobility shift assays (Noutsios et al. Am J Physiol Lung Cell Mol Physiol 304: L722–L735, 2013). We used four different approaches to investigate whether 14-3-3 isoforms bind directly to eB. 1) eB RNA pulldown assays showed that 14-3-3 isoforms specifically bind eB. 2) RNA electromobility shift assay complexes were formed using purified 14-3-3 isoforms β, γ, ε, η, σ, and τ, but not isoform ζ, with wild-type eB RNA. 3 and 4) RNA affinity chromatography assays and surface plasmon resonance analysis showed that 14-3-3 isoforms β, γ, ε, η, σ, and τ, but not isoform ζ, specifically and directly bind eB. Inhibition of 14-3-3 isoforms γ, ε, η, and τ/θ with shRNAs in NCI-H441 cells resulted in downregulation of SP-A2 levels but did not affect SP-A1 levels. However, inhibition of 14-3-3 isoform σ was correlated with lower levels of SP-A1 and SP-A2. Inhibition of 14-3-3 isoform ζ/δ, which does not bind eB, had no effect on expression levels of SP-A1 and SP-A2. In conclusion, the 14-3-3 protein family affects differential regulation of SP-A1 and SP-A2 by binding directly to SP-A2 5′-UTR mRNA. PMID:26001776

  18. Superior Ballistic Impact Resistance Achieved by the Co-Base Alloy Haynes 25

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.; Noebe, Ronald D.; Revilock, Duane M.

    2003-01-01

    The fan case in a jet engine is required to contain a fan blade in the rare event of a blade loss during operation. Because of its function, the fan case is the largest structural component in high-bypass-ratio turbofan engines used in commercial aircraft. Therefore, the use of lighter and stronger materials would be advantageous in most engines and is practically a necessity in the latest generation of high-bypass engines. Small panels, 7 in. wide by 7 in. long, of a number of metallic alloys were impact tested at room temperature with a 0.50-caliber blunt-nose titanium alloy projectile at the NASA Glenn Research Center (ref. 1). These metallic systems included several high-strength aluminum (Al) alloys, Al-based laminates, aluminum metal matrix composites (Al-MMCs), nickel-base superalloys (Inconel 718 and 625), several titanium (Ti) alloys in different heat treated conditions, 304L stainless steel, a stainless-steel-based laminate, and a high strength steel (Nitronic 60). It was determined that a simple Co-base alloy (Haynes 25) had the best impact resistance on an areal weight basis. Haynes 25 was at least 10 percent better than IMI 550, the best titanium alloy tested to date, and it was far superior to other metals, especially at higher impact velocities (greater than 1100 ft/sec). Because this material could be ideal for fan containment applications in supersonic aircraft as a replacement for titanium, impact tests were also conducted at 371 oC and compared with results from alloys tested at elevated temperature under previous programs (i.e., Inconel 718, Ti-6242, M-152, Timetal 21S, and Aeromet 100). Although cobalt-base alloys are used in some high-temperature engine applications, to our knowledge they are not used in any containment systems. Advantages of cobalt over titanium include lower cost, easier processing, better high-temperature strength, and no fire hazard if tip rub occurs. Future plans include testing of lightweight sandwich panels with Haynes

  19. Neutron Diffraction Residual Strain Tensor Measurements Within The Phase IA Weld Mock-up Plate P-5

    SciTech Connect

    Hubbard, Camden R

    2011-09-01

    Oak Ridge National Laboratory (ORNL) has worked with NRC and EPRI to apply neutron and X-ray diffraction methods to characterize the residual stresses in a number of dissimilar metal weld mockups and samples. The design of the Phase IA specimens aimed to enable stress measurements by several methods and computational modeling of the weld residual stresses. The partial groove in the 304L stainless steel plate was filled with weld beads of Alloy 82. A summary of the weld conditions for each plate is provided in Table 1. The plates were constrained along the long edges during and after welding by bolts with spring-loaded washers attached to the 1-inch thick Al backing plate. The purpose was to avoid stress relief due to bending of the welded stainless steel plate. The neutron diffraction method was one of the methods selected by EPRI for non-destructive through thickness strain and stress measurement. Four different plates (P-3 to P-6) were studied by neutron diffraction strain mapping, representing four different welding conditions. Through thickness neutron diffraction strain mappings at NRSF2 for the four plates and associated strain-free d-zero specimens involved measurement along seven lines across the weld and at six to seven depths. The mountings of each plate for neutron diffraction measurements were such that the diffraction vector was parallel to each of the three primary orthogonal directions of the plate: two in-plane directions, longitudinal and transverse, and the direction normal to the plate (shown in left figure within Table 1). From the three orthogonal strains for each location, the residual stresses along the three plate directions were calculated. The principal axes of the strain and stress tensors, however, need not necessarily align with the plate coordinate system. To explore this, plate P-5 was selected for examination of the possibility that the principal axes of strain are not along the sample coordinate system axes. If adequate data could

  20. DEPOSITION TANK CORROSION TESTING FOR ENHANCED CHEMICAL CLEANING POST OXALIC ACID DESTRUCTION

    SciTech Connect

    Mickalonis, J.

    2011-08-29

    An Enhanced Chemical Cleaning (ECC) process is being developed to aid in the high level waste tank closure at the Savannah River Site. The ECC process uses an advanced oxidation process (AOP) to destroy the oxalic acid that is used to remove residual sludge from a waste tank prior to closure. The AOP process treats the dissolved sludge with ozone to decompose the oxalic acid through reactions with hydroxyl radicals. The effluent from this oxalic acid decomposition is to be sent to a Type III waste tank and may be corrosive to these tanks. As part of the hazardous simulant testing that was conducted at the ECC vendor location, corrosion testing was conducted to determine the general corrosion rate for the deposition tank and to assess the susceptibility to localized corrosion, especially pitting. Both of these factors impact the calculation of hydrogen gas generation and the structural integrity of the tanks, which are considered safety class functions. The testing consisted of immersion and electrochemical testing of A537 carbon steel, the material of construction of Type III tanks, and 304L stainless steel, the material of construction for transfer piping. Tests were conducted in solutions removed from the destruction loop of the prototype ECC set up. Hazardous simulants, which were manufactured at SRNL, were used as representative sludges for F-area and H-area waste tanks. Oxalic acid concentrations of 1 and 2.5% were used to dissolve the sludge as a feed to the ECC process. Test solutions included the uninhibited effluent, as well as the effluent treated for corrosion control. The corrosion control options included mixing with an inhibited supernate and the addition of hydroxide. Evaporation of the uninhibited effluent was also tested since it may have a positive impact on reducing corrosion. All corrosion testing was conducted at 50 C. The uninhibited effluent was found to increase the corrosion rate by an order of magnitude from less than 1 mil per year (mpy

  1. Corrosion Assessment of Candidate Materials for the SHINE Subcritical Assembly Vessel and Components FY14 Report

    SciTech Connect

    Pawel, Steven J.

    2014-10-01

    Laboratory corrosion testing of candidate alloys—including Zr-4 and Zr-2.5Nb representing the target solution vessel, and 316L, 2304, 304L, and 17-4 PH stainless steels representing process piping and balance-of-plant components—was performed in support of the proposed SHINE process to produce 99Mo from low-enriched uranium. The test solutions used depleted uranyl sulfate in various concentrations and incorporated a range of temperatures, excess sulfuric acid concentrations, nitric acid additions (to simulate radiolysis product generation), and iodine additions. Testing involved static immersion of coupons in solution and in the vapor above the solution, and was extended to include planned-interval tests to examine details associated with stainless steel corrosion in environments containing iodine species. A large number of galvanic tests featuring couples between a stainless steel and a zirconium-based alloy were performed, and limited vibratory horn testing was incorporated to explore potential erosion/corrosion features of compatibility. In all cases, corrosion of the zirconium alloys was observed to be minimal, with corrosion rates based on weight loss calculated to be less than 0.1 mil/year with no change in surface roughness. The resulting passive film appeared to be ZrO2 with variations in thickness that influence apparent coloration (toward light brown for thicker films). Galvanic coupling with various stainless steels in selected exposures had no discernable effect on appearance, surface roughness, or corrosion rate. Erosion/corrosion behavior was the same for zirconium alloys in uranyl sulfate solutions and in sodium sulfate solutions adjusted to a similar pH, suggesting there was no negative effect of uranium resulting from fluid dynamic conditions aggressive to the passive film. Corrosion of the candidate stainless steels was similarly modest across the entire range of exposures. However, some sensitivity to corrosion of the stainless steels was

  2. Description of Defense Waste Processing Facility reference waste form and canister. Revision 1

    SciTech Connect

    Baxter, R.G.

    1983-08-01

    The Defense Waste Processing Facility (DWPF) will be located at the Savannah River Plant in Aiken, SC, and is scheduled for construction authorization during FY-1984. The reference waste form is borosilicate glass containing approx. 28 wt % sludge oxides, with the balance glass frit. Borosilicate glass was chosen because of its high resistance to leaching by water, its relatively high solubility for nuclides found in the sludge, and its reasonably low melting temperature. The glass frit contains about 58% SiO/sub 2/ and 15% B/sub 2/O/sub 3/. Leachabilities of SRP waste glasses are expected to approach 10/sup -8/ g/m/sup 2/-day based upon 1000-day tests using glasses containing SRP radioactive waste. Tests were performed under a wide variety of conditions simulating repository environments. The canister is filled with 3260 lb of glass which occupies about 85% of the free canister volume. The filled canister will generate approx. 470 watts when filled with oxides from 5-year-old sludge and 15-year-old supernate from the sludge and supernate processes. The radionuclide content of the canister is about 177,000 ci, with a radiation level of 5500 rem/h at canister surface contact. The reference canister is fabricated of standard 24-in.-OD, Schedule 20, 304L stainless steel pipe with a dished bottom, domed head, and a combined lifting and welding flange on the head neck. The overall canister length is 9 ft 10 in. with a 3/8-in. wall thickness. The 3-m canister length was selected to reduce equipment cell height in the DWPF to a practical size. The canister diameter was selected as an optimum size from glass quality considerations, a logical size for repository handling and to ensure that a filled canister with its double containment shipping cask could be accommodated on a legal-weight truck. The overall dimensions and weight appear to be compatible with preliminary assessments of repository requirements. 10 references.

  3. Application of the Evacuated Canister System for Removing Residual Molten Glass From the West Valley Demonstration Project High-Level Waste Melter

    SciTech Connect

    May, Joseph J.; Dombrowski, David J.; Valenti, Paul J.; Houston, Helene M.

    2003-02-27

    deployed at the West Valley Demonstration Project to remove this radioactively dilute, residual molten material from the melter before Vit system operations were brought to a formal end. The ECS consists of a stainless steel canister of the same size and dimensions as a standard HLW canister that is equipped with a special L-shaped snorkel assembly made of 304L stainless steel. Both the canister and snorkel assembly fit into a stainless steel cage that allows the entire canister assembly to be positioned over the melter as molten glass is drawn out by a vacuum applied to the canister. This paper describes the process used to prepare and apply the ECS to complete molten glass removal before declaring a formal end to Vit system operations and placing the Vit Facility into a safe standby mode awaiting potential deactivation.

  4. Population pharmacokinetic study of methotrexate in children with acute lymphoblastic leukemia.

    PubMed

    Zhang, C; Zhai, S; Yang, L; Wu, H; Zhang, J; Ke, X

    2010-01-01

    A population pharmacokinetic model was developed to describe the factors that may affect the pharmacokinetics of methotrexate (MTX) in Chinese child patients with acute lymphoid leukemia (ALL) and to predict the individual pharmacokinetic parameters in these patients. One hundred and eighteen children with ALL who received MTX at the dose of 2 - 3.5 g/m(2) were enrolled in this study. 96 children were enrolled in the index group and 22 children in the validation group. The data were analyzed using nonlinear mixed effect model (NONMEM) software. A linear two-compartment model with linear elimination best described the data. The forward inclusion-backward elimination method was used to investigate the different covariates, including age, body weight, gender, etc. The Bayesian method was used to predict the individual pharmacokinetic parameters. Validation was applied using an internal and external approach. The population pharmacokinetic parameters and 95% confidence interval (CI) were obtained as follows: The clearance of central compartment (CL1), apparent volume of distribution of central compartment (V1), the clearance between central and peripheral compartment (CL2), and apparent volume of distribution of peripheral compartment (V2) were 5.04 (3.93 - 6.15) l/min, 16.1 (12.5 - 19.7) l, 0.203 (0.102 - 0.304) l/min and 7.05 (3.86 - 10.20) l, respectively. The inter-individual variability of CL1, V1, CL2, and V2 were 49.60%, 29.36%, 137.64%, and 107.70%, respectively. Gender, body surface area and the amount of alkalinization agent during 24 hours before MTX administration had significant effects on CL1. A strong relationship was found in this study between CL2 and age, as well as between V2 and age. A good correlation was further proved through the validation model. Moreover, some secondary pharmacokinetic parameters were estimated: the elimination half-life t1/2 was 2.34 h (CV = 36.7%), elimination constant k(e) was 0.33 h(-1) (CV = 33.2%), and the area under

  5. Toxicity and bioaccumulation of 2,4,6-trinitrotoluene in fathead minnow (Pimephales promelas).

    PubMed

    Yoo, Leslie J; Lotufo, Guilherme R; Gibson, Alfreda B; Steevens, Jeffery A; Sims, Jerre G

    2006-12-01

    Few studies have determined the toxicity and bioaccumulation potential of explosive compounds in freshwater fish. In the present study, fathead minnow (Pimephales promelas) were exposed to a range of 2,4,6-trinitrotoluene (TNT) concentrations (0.44-44 micromol/L [0.1-10 mg/L] and 4.4-22.0 micromol/L [1.0-5.0 mg/L] in 4- and 10-d experiments, respectively). Median lethal concentrations of 11.93 micromol/L (2.7 mg/L; 95% confidence limit [CL], 10.29-13.83 micromol/L) and 9.68 micromol/L (2.20 mg/L; 95% CL, 9.17-10.22 micromol/L) were calculated in the 4- and 10-d experiments, respectively, and median lethal body residue of 101.0 micromol/kg (95% CL, 86.0-118.7 micromol/kg) was calculated in 4-d experiments. To study bioaccumulation, fish were exposed to 4.4 micromol/L (1 mg/L) of TNT for 12 h. Rapid bioaccumulation of TNT occurred within the first 10 min of exposure (ku = 30.4 L/kg/ h). Elimination of sigmaTNT (molar sum of TNT and degradation products 2- and 4-aminodinitrotoluenes) was fast, with an elimination rate (ke) of 2.24/h and a short half-life (0.31 h). The bioconcentration factors determined using 6-h mean tissue and water concentrations of sigmaTNT were 8.40 and 4.68 L/kg for the uptake experiment and the uptake portion of the elimination experiments, respectively. To determine the target organ for TNT in fish, juvenile fathead minnow were exposed to 2.2 micromol/L (0.5 mg/L) of [14C]TNT for 10 d. Radiolabeled compounds primarily bioaccumulated in the visceral tissues and spleen in comparison to gill, brain, muscle, and remainder tissue groups. The present study demonstrates the low bioaccumulation potential and rapid uptake of TNT in the fathead minnow.

  6. EVALUATION OF REQUIREMENTS FOR THE DWPF HIGHER CAPACITY CANISTER

    SciTech Connect

    Miller, D.; Estochen, E.; Jordan, J.; Kesterson, M.; Mckeel, C.

    2014-08-05

    The Defense Waste Processing Facility (DWPF) is considering the option to increase canister glass capacity by reducing the wall thickness of the current production canister. This design has been designated as the DWPF Higher Capacity Canister (HCC). A significant decrease in the number of canisters processed during the life of the facility would be achieved if the HCC were implemented leading to a reduced overall reduction in life cycle costs. Prior to implementation of the change, Savannah River National Laboratory (SRNL) was requested to conduct an evaluation of the potential impacts. The specific areas of interest included loading and deformation of the canister during the filling process. Additionally, the effect of the reduced wall thickness on corrosion and material compatibility needed to be addressed. Finally the integrity of the canister during decontamination and other handling steps needed to be determined. The initial request regarding canister fabrication was later addressed in an alternate study. A preliminary review of canister requirements and previous testing was conducted prior to determining the testing approach. Thermal and stress models were developed to predict the forces on the canister during the pouring and cooling process. The thermal model shows the HCC increasing and decreasing in temperature at a slightly faster rate than the original. The HCC is shown to have a 3°F ΔT between the internal and outer surfaces versus a 5°F ΔT for the original design. The stress model indicates strain values ranging from 1.9% to 2.9% for the standard canister and 2.5% to 3.1% for the HCC. These values are dependent on the glass level relative to the thickness transition between the top head and the canister wall. This information, along with field readings, was used to set up environmental test conditions for corrosion studies. Small 304-L canisters were filled with glass and subjected to accelerated environmental testing for 3 months. No evidence of

  7. High temperature corrosion research at the Albany Research Center

    SciTech Connect

    Covino, Bernard S., Jr.; Holcomb, Gordon R.; Russell, James H.; Cramer, Stephen D.; Bullard, Sophie J.; Ziomek-Moroz, Margaret; Matthes, Steven A.; Chinn, R.E.

    2002-01-01

    The Severe Environment Corrosion and Erosion Research Facility (SECERF) at the Albany Research Center is operational. SECERF consists of 6 modules that share the availability of up to 10 different gases to produce environments for high temperature corrosion and erosion research. Projects to be conducted in the modules include: corrosion sensors for fossil energy systems, thermal gradient effects on high temperature corrosion, the development of sulfidation resistant alloys, determination of the effects of ash on the corrosion of metals and alloys in coal and waste combustion and coal gasification environments, high temperature erosion-corrosion of metals, and molten slag effects on refractories. Results from two areas, the effect of ash deposits on alloy corrosion and thermal gradient effects on the corrosion of metals, will be highlighted. Ash produced in coal gasifiers, coal combustors, and waste combustors, when deposited on metal surfaces, provides sites for corrosion attack and contributes chemical species that participate in the corrosion reaction. Results are presented for the corrosion of 304L stainless steel, that was either uncoated or coated with ash or with ash containing NaCl or Na2SO4, in air-water vapor mixtures at 600 C. The presence of high heat fluxes and temperature gradients in many fossil energy systems creates the need for an understanding of their effects on corrosion and oxidation. Such information would be useful for both improved alloy design and for better translation of isothermal laboratory results to field use. Temperature gradients in a solid oxide result in two changes that modify diffusion within the oxide. The first is when a gradient in point defect concentration is created within the oxide, for example, where more vacancies are expected at a higher temperature. The second change is when the presence of a temperature gradient biases the diffusion jump of an atom. Results of tests are presented for cobalt with metal surface

  8. Dynamic pulse buckling of cylindrical shells under axial impact: A comparison of 2D and 3D finite element calculations with experimental data

    SciTech Connect

    Hoffman, E.L.; Ammerman, D.J.

    1995-04-01

    A series of tests investigating dynamic pulse buckling of a cylindrical shell under axial impact is compared to several 2D and 3D finite element simulations of the event. The purpose of the work is to investigate the performance of various analysis codes and element types on a problem which is applicable to radioactive material transport packages, and ultimately to develop a benchmark problem to qualify finite element analysis codes for the transport package design industry. Four axial impact tests were performed on 4 in-diameter, 8 in-long, 304 L stainless steel cylinders with a 3/16 in wall thickness. The cylinders were struck by a 597 lb mass with an impact velocity ranging from 42.2 to 45.1 ft/sec. During the impact event, a buckle formed at each end of the cylinder, and one of the two buckles became unstable and collapsed. The instability occurred at the top of the cylinder in three tests and at the bottom in one test. Numerical simulations of the test were performed using the following codes and element types: PRONTO2D with axisymmetric four-node quadrilaterals; PRONTO3D with both four-node shells and eight-node hexahedrons; and ABAQUS/Explicit with axisymmetric two-node shells and four-node quadrilaterals, and 3D four-node shells and eight-node hexahedrons. All of the calculations are compared to the tests with respect to deformed shape and impact load history. As in the tests, the location of the instability is not consistent in all of the calculations. However, the calculations show good agreement with impact load measurements with the exception of an initial load spike which is proven to be the dynamic response of the load cell to the impact. Finally, the PRONIT02D calculation is compared to the tests with respect to strain and acceleration histories. Accelerometer data exhibited good qualitative agreement with the calculations. The strain comparisons show that measurements are very sensitive to gage placement.

  9. Environmental and alloying effects on corrosion of metals and alloys

    NASA Astrophysics Data System (ADS)

    Liang, Dong

    2009-12-01

    In the first part of this project, corrosion studies were carried out on 304L stainless steel samples welded with Cr-free consumables, which were developed to minimize the concentration of chromate species in the weld fume. The corrosion properties of Ni-Cu and Ni-Cu-Pd Gas Tungsten Arc (GTA) welds and Shielded Metal Arc (SMA) welds are comparable to those of welds fabricated with SS308L consumable, which is the standard consumable for welding 304L. Although the breakdown potentials of the new welds from both welding processes are lower than that of the SS308L weld, the repassivation potential of these new welds is much higher. Generally, the repassivation potential is a more conservative measure of susceptibility to localized corrosion. Our studies showed that the Ni-Cu and Ni-Cu-Pd welds are more resistant to crevice corrosion than SS308L welds, which is related to the high repassivation potential. Also, addition of Pd improved the corrosion resistance of the new welds, which is consistent with previous studies from button samples and bead-on-plate samples. Other corrosion studies such as creviced and uncreviced long time immersion, atmospheric exposure, and slow strain rate testing suggest that Ni-Cu-Pd welds can be a qualified substitute for SS308 weld. In the second part of this project, efforts are put on the connection between lab and field exposure tests because sometimes the correspondence between lab atmospheric corrosion tests (ASTM B117) and field exposures is poor as a result of differences in the critical conditions controlling chemical and electrochemical reactions on surfaces. Recent studies in atmospheric chemistry revealed the formation of extremely reactive species from interactions between UV light, chloride aerosols above oceans and oxidizing agents such as ozone or peroxide. Atmospheric corrosion of metals can be affected by these species which might be transported long distances in the atmosphere to locations far from oceans. However, these

  10. Modeling of heat transfer and fluid flow in keyhole mode welding

    NASA Astrophysics Data System (ADS)

    Rai, Rohit

    In this work, computationally efficient numerical models have been developed for linear keyhole mode LBW and EBW processes. The models combine an energy balance based model for keyhole geometry calculation with a well tested 3D heat transfer and fluid flow model. For LBW, keyhole wall temperatures are assumed to be equal to the boiling point of the alloy at 1 atm pressure. Keyhole wall temperatures in EBW are calculated from the equilibrium vapor pressure versus temperature relation for the work-piece material. The vapor pressure is, in turn, calculated from a force balance at the keyhole walls between the surface tension, vapor pressure and hydrostatic forces. A turbulence model is used to estimate the effective values of viscosity and thermal conductivity to account for the enhanced heat and mass transport in the turbulent weld pool due to the fluctuating components of velocities in both LBW and EBW. The proposed model for LBW has been tested for materials with wide ranging thermo-physical properties under varying input powers and welding speeds covering both partial and full penetration welds. The tested materials include Al 5754 alloy, A131 steel, 304L stainless steel, Ti-6Al-4V, tantalum, and vanadium. These materials vary significantly in their thermo-physical properties, including boiling point, thermal conductivity, and specific heat. The EBW model was tested for 21Cr-6Ni-9Mn steel, 304L stainless steel, and Ti-6Al-4V for different input powers and power density distributions. To improve the agreement between the calculated and experimental results, a methodology is presented to estimate the values of uncertain input parameters like absorption coefficient and beam radius using a genetic algorithm with the numerical model and limited amount of experimental data. Finally, a genetic algorithm is used with the numerical model to prescribe welding conditions that would result in a desired weld attribute. The computed weld cross-sectional geometries and thermal

  11. Deletion of ADORA2B from myeloid cells dampens lung fibrosis and pulmonary hypertension

    PubMed Central

    Karmouty-Quintana, Harry; Philip, Kemly; Acero, Luis F.; Chen, Ning-Yuan; Weng, Tingting; Molina, Jose G.; Luo, Fayong; Davies, Jonathan; Le, Ngoc-Bao; Bunge, Isabelle; Volcik, Kelly A.; Le, Thanh-Thuy T.; Johnston, Richard A.; Xia, Yang; Eltzschig, Holger K.; Blackburn, Michael R.

    2015-01-01

    Idiopathic pulmonary fibrosis (IPF) is a lethal, fibroproliferative disease. Pulmonary hypertension (PH) can develop secondary to IPF and increase mortality. Alternatively, activated macrophages (AAMs) contribute to the pathogenesis of both IPF and PH. Here we hypothesized that adenosine signaling through the ADORA2B on AAMs impacts the progression of these disorders and that conditional deletion of ADORA2B on myeloid cells would have a beneficial effect in a model of these diseases. Conditional knockout mice lacking ADORA2B on myeloid cells (Adora2Bf/f-LysMCre) were exposed to the fibrotic agent bleomycin (BLM; 0.035 U/g body weight, i.p.). At 14, 17, 21, 25, or 33 d after exposure, SpO2, bronchoalveolar lavage fluid (BALF), and histologic analyses were performed. On day 33, lung function and cardiovascular analyses were determined. Markers for AAM and mediators of fibrosis and PH were assessed. Adora2Bf/f-LysMCre mice presented with attenuated fibrosis, improved lung function, and no evidence of PH compared with control mice exposed to BLM. These findings were accompanied by reduced expression of CD206 and arginase-1, markers for AAMs. A 10-fold reduction in IL-6 and a 5-fold decrease in hyaluronan, both linked to lung fibrosis and PH, were also observed. These data suggest that activation of the ADORA2B on macrophages plays an active role in the pathogenesis of lung fibrosis and PH.—Karmouty-Quintana, H., Philip, K., Acero, L. F., Chen, N.-Y., Weng, T., Molina, J. G., Luo, F., Davies, J., Le, N.-B., Bunge, I., Volcik, K. A., Le, T.-T. T., Johnston, R. A., Xia, Y., Eltzschig, H. K., Blackburn, M. R. Deletion of ADORA2B from myeloid cells dampens lung fibrosis and pulmonary hypertension. PMID:25318478

  12. A molecular dynamics study of the packing structures in monolayers of partially fluorinated amphiphiles

    NASA Astrophysics Data System (ADS)

    Shin, Seokmin; Collazo, Nancy; Rice, Stuart A.

    1992-01-01

    We report the results of molecular dynamics simulations of liquid-supported monolayers of three partially fluorinated amphiphile molecules, namely CF3(CF2)9CH2COOH, CF3(CF2)6CH2(CF2)3COOH, and CF3(CF2)6(CH2)4COOH. These studies were undertaken to provide information on the interplay between molecular flexibility and the packing structure in a monolayer so as to better interpret the results of recent experiments. The qualitative aspects of the predictions of the simulations are consistent with the recent experimental data for monolayers of CF3(CF2)9CH2COOH [S. W. Barton, A. Goudot, O. Boulassa, F. Rondelez, B. Lin, F. Novak, A. Acero, and S. A. Rice, J. Chem. Phys. 96, xxx (1992)]. In particular, the observed breakup of the homogeneous ordered monolayer into ordered islands with the same collective tilt of the molecules is correctly predicted, and the fact that the collective tilt angle is small is correctly predicted. However, the experimental and theoretical values of the tilt angles are not in quantitative agreement, which we attribute to the inadequacy of the atom-atom potentials used in the simulations. In general, for monolayers of CF3(CF2)9CH2COOH we find that the collective tilt angle predicted is a sensitive function of the area per molecule and is smaller than in monolayers of alkane alcohols and alkane acids. The results of the simulations of monolayers of other partially fluorinated species suggest that the difference in size between the fluorocarbon segments and the smaller head groups or flexible ``spacer'' CH2 segments can generate subtle changes in the packing structure of a monolayer and the relative stabilities of the untilted and tilted structures.

  13. Identifying the crystallinity, phase, and arsenic uptake of the nanomineral schwertmannite using analytical high resolution transmission electron microscopy

    NASA Astrophysics Data System (ADS)

    French, R. A.; Kim, B.; Murayama, M.; Hochella, M. F.

    2010-12-01

    Schwertmannite, an iron oxyhydroxide sulfate nanomineral, plays a significant role in the geochemistry of acid mine drainage (AMD) as a metastable phase with respect to goethite and by retaining toxic metals, e.g. arsenic [1]. Schwertmannite’s characteristic morphology is needles 100-300 nm long and only 5-10 nm in diameter extending from a dense aggregate. The poorly-and nano-crystalline nature of this mineral requires using high resolution electron microscopy (HRTEM) to be fully characterized. We used HRTEM to identify the polyphasic nature of natural samples of schwertmannite collected from the Iberian Pyrite Belt in Spain. In order to analyze the dense core, samples were prepared in thin section using an ultramicrotome. Data on a sample identified as pure schwertmannite through powder XRD shows the presence of 5-10 nm goethite nanocrystals making up a significant portion of one of the nanoneedle tips (Figure 1). These nanocrystals exhibit lattice fringes and faceted surfaces, both of which match that expected for goethite. The great majority of the nanoneedles are poorly-crystalline (no lattice fringes) with atomically rough surfaces which may be highly active in the uptake of As. The presence of a range of phases and crystallinities in this sample demonstrate incipient stages of the mechanism that results in transformation of schwertmannite to goethite. Further analytical TEM analyses will help us track sorption/desorption, as well as the specific locations of As within these materials upon initial formation, as well as during transformation. [1] Acero et al. (2006) GCA 70, 4130-4139. Figure 1. HRTEM image of 'schwertmannite' nanoneedle with FFT data (inset).

  14. Investigation of Accelerated Casing Corrosion in Two Wells at Waste Management Area A-AX

    SciTech Connect

    Brown, Christopher F.; Serne, R JEFFREY.; Schaef, Herbert T.; Williams, Bruce A.; Valenta, Michelle M.; LeGore, Virginia L.; Lindberg, Michael J.; Geiszler, Keith N.; Baum, Steven R.; Kutnyakov, Igor V.; Vickerman, Tanya S.; Clayton, Ray E.

    2005-08-29

    The sidewall core samples from well 299-E24-19, which were comprised of a mixture of bentonite and silt lens material, had an average porewater chloride concentration of 376 mg/L. The sidewall core samples collected from well 299-E25-46 had calculated porewater chloride concentrations ranging from 1,200 to more than 10,000 mg/L. Clearly, the sidewall core samples tested were capable of generating porewaters with sufficient chloride concentrations to cause corrosion of the stainless steel well casing. Furthermore, analysis of the sidewall core samples yielded a clear relationship between chloride concentration and well casing corrosion. The sidewall core samples containing the greatest amount of chloride, 3000 {micro}g/g of sediment, came from the well that experienced the longest length of casing failure (4.2 feet in well 299-E25-46). All of the sidewall core samples tested from both decommissioned wells contained more chloride than the Wyoming bentonite test material. However, since chloride was present as a trace constituent in all of the sidewall core samples (less than 0.4 weight percent), it is possible that it could have been introduced to the system as a ''contaminant'' contained in the bentonite backfill material. Therefore, it is likely that chloride leached from the bentonite material and/or chloride carried by/as a constituent of the liquid waste stream caused the advanced well casing corrosion found at wells 299-E24-19 and 299-E25-46 via crevice corrosion and stress corrosion cracking. The sample of Enviroplug{trademark} No.8 high swelling Wyoming bentonite was characterized for its potential to generate porewaters of sufficient chlorinity to lead to accelerated corrosion of type 304L stainless steel. Overall, the bentonite sample had considerably high water extractable concentrations of sodium, chloride, fluoride, sulfate, and alkalinity (measured as calcium carbonate). Interpretation of the laboratory data indicated that the Wyoming bentonite test

  15. Irradiation-assisted stress corrosion cracking behavior of austenitic stainless steels applicable to LWR core internals.

    SciTech Connect

    Chung, H. M.; Shack, W. J.; Energy Technology

    2006-01-31

    This report summarizes work performed at Argonne National Laboratory on irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels that were irradiated in the Halden reactor in simulation of irradiation-induced degradation of boiling water reactor (BWR) core internal components. Slow-strain-rate tensile tests in BWR-like oxidizing water were conducted on 27 austenitic stainless steel alloys that were irradiated at 288 C in helium to 0.4, 1.3, and 3.0 dpa. Fractographic analysis was conducted to determine the fracture surface morphology. Microchemical analysis by Auger electron spectroscopy was performed on BWR neutron absorber tubes to characterize grain-boundary segregation of important elements under BWR conditions. At 0.4 and 1.4 dpa, transgranular fracture was mixed with intergranular fracture. At 3 dpa, transgranular cracking was negligible, and fracture surface was either dominantly intergranular, as in field-cracked core internals, or dominantly ductile or mixed. This behavior indicates that percent intergranular stress corrosion cracking determined at {approx}3 dpa is a good measure of IASCC susceptibility. At {approx}1.4 dpa, a beneficial effect of a high concentration of Si (0.8-1.5 wt.%) was observed. At {approx}3 dpa, however, such effect was obscured by a deleterious effect of S. Excellent resistance to IASCC was observed up to {approx}3 dpa for eight heats of Types 304, 316, and 348 steel that contain very low concentrations of S. Susceptibility of Types 304 and 316 steels that contain >0.003 wt.% S increased drastically. This indicates that a sulfur related critical phenomenon plays an important role in IASCC. A sulfur content of <0.002 wt.% is the primary material factor necessary to ensure good resistance to IASCC. However, for Types 304L and 316L steel and their high-purity counterparts, a sulfur content of <0.002 wt.% alone is not a sufficient condition to ensure good resistance to IASCC. This is in distinct contrast to

  16. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL BASE METAL AND WELDS

    SciTech Connect

    Morgan, M.

    2009-07-30

    -energy-rate forged are needed for designing and establishing longer tritium-reservoir lifetimes, ranking materials, and, potentially, for qualifying new forging vendors or processes. Measurements on the effects of tritium and decay helium on the fracture toughness properties of CF stainless steels having similar composition, grain size, and mechanical properties to previously studied HERF steels are needed and have not been conducted until now. The compatibility of stainless steel welds with tritium represents another concern for long-term reservoir performance. Weldments have not been well-characterized with respect to tritium embrittlement, although a recent study was completed on the effect of tritium and decay helium on the fracture toughness properties of Type 304L weldments. This study expands the characterization of weldments through measurements of tritium and decay helium effects on the fracture toughness properties of Type 21-6-9 stainless steel. The purpose of this study was to measure and compare the fracture toughness properties of Type 21-6-9 stainless steel for conventional forgings and weldments in the non-charged, hydrogen-charged and tritium-charged-and-aged conditions.

  17. LENS repair and modification of metal NW components:materials and applications guide.

    SciTech Connect

    Smugeresky, John E. (Sandia National Laboratories, Livermore, CA); Gill, David Dennis; Oberhaus, Jason (BWXT Y-12); Adams, Thad; VanCamp, Chad

    2006-11-01

    Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) is a unique, layer additive, metal manufacturing technique that offers the ability to create fully dense metal features and components directly from a computer solid model. LENS offers opportunities to repair and modify components by adding features to existing geometry, refilling holes, repairing weld lips, and many other potential applications. The material deposited has good mechanical properties with strengths typically slightly higher that wrought material due to grain refinement from a quickly cooling weld pool. The result is a material with properties similar to cold worked material, but without the loss in ductility traditionally seen with such treatments. Furthermore, 304L LENS material exhibits good corrosion resistance and hydrogen compatibility. This report gives a background of the LENS process including materials analysis addressing the requirements of a number of different applications. Suggestions are given to aid both the product engineer and the process engineer in the successful utilization of LENS for their applications. The results of testing on interface strength, machinability, weldability, corrosion resistance, geometric effects, heat treatment, and repair strategy testing are all included. Finally, the qualification of the LENS process is briefly discussed to give the user confidence in selecting LENS as the process of choice for high rigor applications. The testing showed LENS components to have capability in repair/modification applications requiring complex castings (W80-3 D-Bottle bracket), thin wall parts requiring metal to be rebuilt onto the part (W87 Firing Set Housing and Y-12 Test Rings), the filling of counterbores for use in reservoir reclamation welding (SRNL hydrogen compatibility study) and the repair of surface defects on pressure vessels (SRNL gas bottle repair). The material is machinable, as testing has shown that LENS deposited material machines similar to that of

  18. The Photoluminescence Efficiency of Extended Red Emission as a Constraint for Interstellar Dust

    NASA Astrophysics Data System (ADS)

    Smith, T. L.; Witt, A. N.

    1999-12-01

    .D., & Burrato, S.K. 1999, Appl. Phys. Lett., 74, 1978 2. Ehbrecht, M., Kohn, B., Huisken, F., Laguna, M.A. & Paillard, V. 1997, Phys. Rev. B, 56, 6958 3. Furton, D.G., & Witt, A.N. 1992, ApJ, 386, 587 4. Gordon, K.D., Witt, A.N., & Friedmann, B.C. 1998, ApJ, 498, 522 5. Lockwood, D.J., Lu, Z.H., & Baribeau, J.M. 1996, Phys. Rev. Lett., 76, 539 6. Majeed, A., Witt, A.N., & Boroson, T.A. 1999, Bull. AAS 3,886 7. Mattila, K. 1979, A&A, 78, 253 8. Perrin, J.M., Darbon, S., & Sivan, J.P. 1995, A&A, 304, L21 9. Schuppler, S. et al. 1994, Phys. Rev. B, 56, 6958 10. Schuppler, S. et al. 1995, Phys. Rev. B, 52, 4910 11. Scott, A.D., Evans, A., & Rawlings, J.M.C. 1994, MNRAS, 269, L21 12. Sivan, J.P., & Perrin, J.M. 1993, ApJ, 404, 258 13. Smith, T.L., Witt, A.N. & Gordon, K.D. 1999, BAAS 71.13 14. Szomoru, A., & Guhathakurta, P. 1998, ApJ, 494, L93 15. von Behren, J. van Buuren, T., Zacharias, M., Chimowitz, & E.H. Fauchet,P.M. 1998, Solid State Comm., 105, 317 16. Wilson, W.L., Szajowski, P.F., & Brus, L.E. 1993, Science, 262, 1242 17. Witt, A.N., & Boroson T.A. 1990, ApJ, 355, 182 18. Zubko, V.G. Smith, T.L., & Witt, A.N. 1999, ApJ, 511, L57

  19. DESIGN OF THE HANFORD MULTI CANISTER OVERPACK (MCO) & DEVELOPMENT & QUALIFICATION OF THE CLOSURE WELDING PROCESS

    SciTech Connect

    CANNELL, G. R.

    2004-04-30

    Processing more than 2,100 metric tons of metallic uranium spent nuclear fuel (SNF) into large stainless steel containers called Multi-Canister Overpacks (MCOs) is one of the top priorities for the Department of Energy (DOE) at the Hanford Site, located in southeastern Washington state. The MCOs will be temporarily stored on site and eventually shipped to the federal geologic repository for long-term storage. MCOs are constructed and ''N''stamped in accordance with the requirements of the American Society of Mechanical Engineers (ASME) Section III, Division 1, Class 1 Components. Final closure welding poses a challenge after the fuel is loaded. Performing required examination and testing activities (volumetric examination and hydrostatic leak testing) can be difficult, if not impractical. An ASME Code Case N-595-3, was written specifically to allow code stamping by addressing such closures and providing alternative rules. MCOs are the first SNF canisters within the DOE complex to successfully use this code case for receiving ASME stamps. This paper discusses the design of the MCO, application of the N-595-3 code case, and development and qualification of the final welded closure. The MCO design considers internal pressure and handling loads, as well as processing and interim storage activities. The MCO functions as the primary or innermost containment as part of an overall transportation package so the design also considered interface features with secondary and transport containers. The MCO, approximately 2 feet in diameter and nearly 14 feet tall, is constructed primarily of Type 304/304L stainless steel and the final pressure boundary is of all-welded construction. The closure-weld is made with the Gas Tungsten Arc Welding (GTAW) process, using an automatic, machine-welding mode. Examination and testing of the closure includes the N-595-3 specified requirements-progressive Liquid Penetrant testing (PT) and final helium leak testing. At completion of the closure

  20. Estimation of Future Return Levels for Heavy Rainfall in the Iberian Peninsula: Comparison of Methodologies

    NASA Astrophysics Data System (ADS)

    Parey, S.

    2014-12-01

    F. J. Acero1, S. Parey2, T.T.H. Hoang2, D. Dacunha-Castelle31Dpto. Física, Universidad de Extremadura, Avda. de Elvas s/n, 06006, Badajoz 2EDF/R&D, 6 quai Watier, 78401 Chatou Cedex, France 3Laboratoire de Mathématiques, Université Paris 11, Orsay, France Trends can already be detected in daily rainfall amount in the Iberian Peninsula (IP), and this will have an impact on the extreme levels. In this study, we compare different ways to estimate future return levels for heavy rainfall, based on the statistical extreme value theory. Both Peaks over Threshold (POT) and block maxima with the Generalized Extreme Value (GEV) distribution will be used and their results compared when linear trends are assumed in the parameters: threshold and scale parameter for POT and location and scale parameter for GEV. But rainfall over the IP is a special variable in that a large number of the values are 0. Thus, the impact of taking this into account is discussed too. Another approach is then tested, based on the evolutions of the mean and variance obtained from the time series of rainy days only, and of the number of rainy days. A statistical test, similar to that designed for temperature in Parey et al. 2013, is used to assess if the trends in extremes can be considered as mostly due to these evolutions when considering only rainy days. The results show that it is mainly the case: the extremes of the residuals, after removing the trends in mean and standard deviation, cannot be differentiated from those of a stationary process. Thus, the future return levels can be estimated from the stationary return level of these residuals and an estimation of the future mean and standard deviation. Moreover, an estimation of the future number of rainy days is used to retrieve the return levels for all days. All of these comparisons are made for an ensemble of high quality rainfall time series observed in the Iberian Peninsula over the period 1961-2010, from which we want to estimate a 20-year

  1. Full mitochondrial genome sequences of two endemic Philippine hornbill species (Aves: Bucerotidae) provide evidence for pervasive mitochondrial DNA recombination

    PubMed Central

    2011-01-01

    Background Although nowaday it is broadly accepted that mitochondrial DNA (mtDNA) may undergo recombination, the frequency of such recombination remains controversial. Its estimation is not straightforward, as recombination under homoplasmy (i.e., among identical mt genomes) is likely to be overlooked. In species with tandem duplications of large mtDNA fragments the detection of recombination can be facilitated, as it can lead to gene conversion among duplicates. Although the mechanisms for concerted evolution in mtDNA are not fully understood yet, recombination rates have been estimated from "one per speciation event" down to 850 years or even "during every replication cycle". Results Here we present the first complete mt genome of the avian family Bucerotidae, i.e., that of two Philippine hornbills, Aceros waldeni and Penelopides panini. The mt genomes are characterized by a tandemly duplicated region encompassing part of cytochrome b, 3 tRNAs, NADH6, and the control region. The duplicated fragments are identical to each other except for a short section in domain I and for the length of repeat motifs in domain III of the control region. Due to the heteroplasmy with regard to the number of these repeat motifs, there is some size variation in both genomes; with around 21,657 bp (A. waldeni) and 22,737 bp (P. panini), they significantly exceed the hitherto longest known avian mt genomes, that of the albatrosses. We discovered concerted evolution between the duplicated fragments within individuals. The existence of differences between individuals in coding genes as well as in the control region, which are maintained between duplicates, indicates that recombination apparently occurs frequently, i.e., in every generation. Conclusions The homogenised duplicates are interspersed by a short fragment which shows no sign of recombination. We hypothesize that this region corresponds to the so-called Replication Fork Barrier (RFB), which has been described from the chicken

  2. Corrosion testing of a plutonium-loaded lanthanide borosilicate glass made with Frit B.

    SciTech Connect

    Ebert, W. L.; Chemical Engineering

    2006-09-30

    releases of Gd, Hf, and Pu from the glass were also measured. The release of Pu was significantly less than Si at all temperatures and pH values (on a normalized basis). More Gd than Pu or Hf was released from the glass in acidic solutions, but more Pu than Gd or Hf was released in alkaline solutions. Almost all of the released Gd remained in solution in tests conducted in Teflon vessels, whereas about half of the released Pu and Hf became fixed to the Teflon. In tests conducted in Type 304L stainless steel vessels, most of the released Gd, Hf, and Pu became fixed to the steel. The aqueous concentrations of Gd, Hf, and Pu decreased from about 2 x 10{sup -5}, 2 x 10{sup -8}, and 1 x 10{sup -7} M in tests solutions near pH 3.7 to about 1 x 10{sup -9}, 8 x 10{sup -10}, and 1 x 10{sup -8} M in test solutions near pH 10.8, respectively, in the 90 C tests in Teflon vessels (the solutions were not filtered prior to analysis). Vapor hydration tests (VHTs) were conducted at 120 and 200 C with Pu LaBS-B glass and SRL 418 glass, which was made to represent the HLW glass that will be used to macro-encapsulate LaBS glass within the waste form. Some VHTs were conducted with specimens of Pu LaBS-B and SRL 418 glasses that were in contact to study the effect of the solution generated as HLW glass dissolves on the corrosion behavior of Pu LaBS-B glass. Other VHTs were conducted in which the glasses were not in contact. The Pu LaBS-B glass is more durable than the HLW glass under these accelerating test conditions, even when the glasses are in contact. The presence of the SRL 418 glass did not promote the dissolution of the Pu LaBS-B glass significantly. However, Gd, Hf, and Pu were detected in alteration phases formed on the Pu LaBS-B glass surface and in (or on) phases formed by SRL 418 glass degradation, such as analcime. This indicates that Gd, Hf, and Pu were transported from the LaBS glass, through the water film formed on the specimens, and to the SRL 418 glass during the test. The

  3. Developing and Characterizing Bulk Metallic Glasses for Extreme Applications

    NASA Astrophysics Data System (ADS)

    Roberts, Scott Nolan

    characterized. Ti 6Al-4V to pure vanadium was chosen for its combination of high strength and light weight on one end, and high melting point on the other. It was inspected by cross-sectional x-ray diffraction, and only the anticipated phases were present. 304L stainless steel to Invar 36 was created in both pillar and as a radial gradient. It combines strength and weldability along with a zero coefficient of thermal expansion material. Only the austenite phase is found to be present via x-ray diffraction. Coefficient of thermal expansion is measured for four compositions, and it is found to be tunable depending on composition.

  4. Development of Long-Lifetime Pulsed Gas Valves for Pulsed Electric Thrusters

    NASA Technical Reports Server (NTRS)

    Burkhardt, Wendel M.; Crapuchettes, John M.; Addona, Brad M.; Polzin, Kurt A.

    2015-01-01

    even 10(exp 9) cycles is well above anything demonstrated, this lower value was selected as the design point for the present work. The valve seal must remain leak-tight throughout operation, and the body must maintain a low internal leakage at relatively high operating temperatures. The full set of design requirements used for this program are summarized in Table 1. In this work, we describe two pulsed gas valves that have been fabricated to have long lifetime and demonstrate the characteristics listed above. The first is a miniaturized, conventional electromagnet-based valve while the second is a piezoelectric-based valve design. The conventional valve, shown in Fig. 1, is opened by use of a solenoid electromagnetic actuator. When current is applied to the solenoid coil, magnetic forces pull the plunger away from the valve seat, allowing fluid to flow through the valve. Removal of electrical current permits the spring and fluid pressure to seat the plunger, halting the flow of fluid. The valve body is fabricated from 304L corrosion resistant steel (CRES) and while the parts that form the magnetic circuit are fabricated from 430 CRES. This material does not have optimum magnetic properties, but its corrosion resistance permits incorporation into a design without requiring an additional plating process. A viton O-ring compound (Parker V0884-75), selected for its mechanical strength at elevated temperatures, was used for the valve seat seal. The design was based solely on the use of analytical sizing calculations, as opposed to a more rigorous finite element analysis. While this valve is small and relatively lightweight, it does not represent a design that is optimized for mass and/or a given volume envelope. The piezoelectric valve is a "puller" valve design. Applying a voltage to the piezo crystal causes it to elongate and pull a pintle off the seat, opening the valve. The valve seal consists of the pintle with an external, spherically-formed tip fabricated from

  5. Estudio de la influencia de la refrigeracion con aire de forma natural e inducida en el comportamiento de instalaciones fotovoltaicas

    NASA Astrophysics Data System (ADS)

    Mazon Hernandez, Rocio

    panels are analysed to compare and select the best configuration. The presented research provides a deep knowledge of how they work as well as information and results for an improvement in future designs of building integrated photovoltaic systems. Este estudio se centra en analizar la influencia negativa de la temperatura en la produccion electrica de paneles fotovoltaicos al estar emplazados sobre cubierta de acero, como sucede en naves industriales y sobre un invernadero. Se estudian diferentes configuraciones que permitan refrigerar los paneles, reduciendo su temperatura y mejorar su rendimiento. Para abordar este problema, se han construido dos instalaciones experimentales, fieles a plantas solares en funcionamiento. Una instalacion engloba dos paneles fotovoltaicos sobre estructura fija al suelo. Uno de los paneles esta integrado sobre una superficie paralela y metalica. Entre ambas superficies existe un espacio que posibilita circular aire, permitiendo refrigerar el panel por conveccion natural, o conveccion forzada impulsando el aire con un ventilador. El otro panel, libre por su cara posterior y se ha considerado de referencia. Se ha estudiado el comportamiento del panel integrado sobre cubierta para diferentes secciones de aire y velocidades inducidas, comparandolo con el panel de referencia. Se ha desarrollado un modelo experimental que nos permite determinar la temperatura del panel en funcion de las variables que influyen en su refrigeracion. Adicionalmente, se han analizado los datos de una planta solar en funcionamiento, con paneles de igual caracteristicas, obteniendo correlaciones entre la temperatura del panel y las variables electricas y comparandolos con las obtenidas en la instalacion experimental. La segunda instalacion experimental reproduce parte de una instalacion solar sobre un invernadero, formada por cuatro paneles fotovoltaicos colocados sobre el plastico del invernadero, existiendo un canal divergente entre ambas superficies. Se estudia la

  6. Modeling of plasma and thermo-fluid transport in hybrid welding

    NASA Astrophysics Data System (ADS)

    Ribic, Brandon D.

    heat source separation distance on cooling rates during hybrid welding are not known. (4) Convection during hybrid welding is not well understood despite its importance to weld integrity. (5) The influence of surface active elements on weld geometry, weld pool temperatures, and fluid flow during high power density laser and laser/arc hybrid welding are not known. (6) Although the arc power and heat source separation distance have been experimentally shown to influence arc stability and plasma light emission during hybrid welding, the influence of these parameters on plasma properties is unknown. (7) The electrical conductivity of hybrid welding plasmas is not known, despite its importance to arc stability and weld integrity. In this study, heat transfer and fluid flow are analyzed for laser, gas tungsten arc (GTA), and laser/GTA hybrid welding using an experimentally validated three dimensional phenomenological model. By evaluating arc and laser welding using similar process parameters, a better understanding of the hybrid welding process is expected. The role of arc power and heat source separation distance on weld depth, weld pool centerline cooling rates, and fluid flow profiles during CO2 laser/GTA hybrid welding of 321 stainless steel are analyzed. Laser power is varied for a constant heat source separation distance to evaluate its influence on weld temperatures, weld geometry, and fluid flow during Nd:YAG laser/GTA hybrid welding of A131 structural steel. The influence of oxygen and sulfur on keyhole and weld bead geometry, weld temperatures, and fluid flow are analyzed for high power density Yb doped fiber laser welding of (0.16 %C, 1.46 %Mn) mild steel. Optical emission spectroscopy was performed on GTA, Nd:YAG laser, and Nd:YAG laser/GTA hybrid welding plasmas for welding of 304L stainless steel. Emission spectroscopy provides a means of determining plasma temperatures and species densities using deconvoluted measured spectral intensities, which can then be

  7. List of Participants

    NASA Astrophysics Data System (ADS)

    2011-08-01

    GonzalezBUAP, FCFM Lorenzo Díaz CruzBUAP Facultad de Ciencias Físico Matemáticas Luis Rey Díaz BarrónDivisión de Ciencias e Ingenierías Luis UrenaUniversidad de Guanajuato Magda LolaDept. of Physics, University of Patras, Greece Mahmoud WahbaEgyptian Center for Theoretical Physics, MTI Marcus S CohenNew Mexico State University Mario A Acero OrtegaICN - UNAM Mario E GomezUniversidad de Huelva Mark PipeUniversity of Sheffield Mauro NapsucialeDCI-UG Mirco CannoniUniversidad de Huelva Mónica Felipa Ramírez PalaciosUniversidad de Guadalajara Murli Manohar VermaLucknow university, India Nassim BozorgniaUCLA Octavio Obregón Octavio ValenzuelaIA-UNAM Oleg KamaevUniversity of Minnesota Osamu SetoHokkai-Gakuen University Pedro F González DíazIFF, CSIC, Serrano 121, 28006 Madrid, Spain Qaisar ShafiBartol Research Inst. and Delaware U. Raul Hennings-YeomansLos Alamos National Laboratory René Ángeles MartínezDepartamento de Fisica, del DCI de la Universidad de Guanajuato Reyna XoxocotziBUAP, FCFM Rishi Kumar TiwariGovt. Model Science College, Rewa (MP) INDIA Roberto A SussmanICN-UNAM Selim Gómez ÁvilaDCI-UG Sugai KenichiSaitama University Susana Valdez AlvaradoDCI-UG TVladimir - 2K CollaborationColorado State University Tonatiuh MatosCINVESTAV Valeriy DvoeglazovUniversidad de Zacatecas Vannia Gonzalez MaciasDCI-UG Vladimir Avila-ReeseInstituto de Astronomia, UNAM Wolfgang BietenholzINC, UNAM (Mexico) Yamanaka MasatoKyoto Sangyo University Yann MambriniLPT Orsay Yu-Feng ZhouInstitute of Theotretical Physics, Chinese Academy of Sciences, PR China Aaron HigueraDCI-UG Azarael Yebra PérezDCI-UG César Hernández AguayoDCI-UG Jaime Chagoya AlvarezDCI-UG Jonathan Rashid Rosique CampuzanoDCI-UG José Alfredo Soto ÁlvarezDCI-UG Juan Carlos De Haro SantosDCI-UG Luis Eduardo Medina MedranoDCI-UG Maria Fatima Rubio EspinozaDCI-UG Paulo Alberto Rodriguez HerreraDCI-UG Roberto Oziel Gutierrez CotaDCI-UG Rocha Moran Maria PaulinaDCI-UG Xareni Sanchez MonroyDCI-UG

  8. Estudio de la influencia de la refrigeracion con aire de forma natural e inducida en el comportamiento de instalaciones fotovoltaicas

    NASA Astrophysics Data System (ADS)

    Mazon Hernandez, Rocio

    panels are analysed to compare and select the best configuration. The presented research provides a deep knowledge of how they work as well as information and results for an improvement in future designs of building integrated photovoltaic systems. Este estudio se centra en analizar la influencia negativa de la temperatura en la produccion electrica de paneles fotovoltaicos al estar emplazados sobre cubierta de acero, como sucede en naves industriales y sobre un invernadero. Se estudian diferentes configuraciones que permitan refrigerar los paneles, reduciendo su temperatura y mejorar su rendimiento. Para abordar este problema, se han construido dos instalaciones experimentales, fieles a plantas solares en funcionamiento. Una instalacion engloba dos paneles fotovoltaicos sobre estructura fija al suelo. Uno de los paneles esta integrado sobre una superficie paralela y metalica. Entre ambas superficies existe un espacio que posibilita circular aire, permitiendo refrigerar el panel por conveccion natural, o conveccion forzada impulsando el aire con un ventilador. El otro panel, libre por su cara posterior y se ha considerado de referencia. Se ha estudiado el comportamiento del panel integrado sobre cubierta para diferentes secciones de aire y velocidades inducidas, comparandolo con el panel de referencia. Se ha desarrollado un modelo experimental que nos permite determinar la temperatura del panel en funcion de las variables que influyen en su refrigeracion. Adicionalmente, se han analizado los datos de una planta solar en funcionamiento, con paneles de igual caracteristicas, obteniendo correlaciones entre la temperatura del panel y las variables electricas y comparandolos con las obtenidas en la instalacion experimental. La segunda instalacion experimental reproduce parte de una instalacion solar sobre un invernadero, formada por cuatro paneles fotovoltaicos colocados sobre el plastico del invernadero, existiendo un canal divergente entre ambas superficies. Se estudia la