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Sample records for acero inoxidable 304l

  1. Laser Rewelding of 304L Stainless Steel.

    SciTech Connect

    Maguire, Michael Christopher; Rodelas, Jeffrey

    2016-11-01

    Laser welding of 304L stainless steel during component fabrication has been found to alter the chemical composition of the steel due to material evaporation. During repair or rework, or during potential reuse/ rewelding of certain components, the potential exists to alter the composition to the extent that the material becomes prone to solidification cracking. This work aims to characterize the extent of this susceptibility in order to make informed decisions regarding rewelding practice and base metal chemistry allowances.

  2. Dynamic Strength of 304L stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  3. 304L stainless steel resistance to cesium chloride

    SciTech Connect

    Graves, C.E.

    1998-08-27

    B and W Hanford Company have two Oak Ridge National Laboratory (ORNL) Type 4 canisters filled with cesium chloride (CsCl) originally produced at WESF (Waste Encapsulation and Storage Facility). These canisters are constructed of 304L stainless steel per drawing ORNL 970-294. Instead of removing the CsCl from the Type 4 canisters and repacking into an Inner Capsule, it is intended (for ALARA, schedule and cost purposes) that the Type 4 canisters be decontaminated (scrubbed) and placed [whole] inside a Type ``W`` overpack. The overpack is constructed from 316L stainless steel. Several tests have been run by Pacific Northwest National Laboratory (PNNL) over the. years documenting the corrosion compatibility of 316L SS with CsCl (Bryan 1989 and Fullam 1972). However, no information for 304L SS compatibility is readily available. This document estimates the corrosion resistance of 304L stainless steel in a WESF CsCl environment as it compares with that of 316L stainless steel.

  4. Microstructures of laser deposited 304L austenitic stainless steel

    SciTech Connect

    BROOKS,JOHN A.; HEADLEY,THOMAS J.; ROBINO,CHARLES V.

    2000-05-22

    Laser deposits fabricated from two different compositions of 304L stainless steel powder were characterized to determine the nature of the solidification and solid state transformations. One of the goals of this work was to determine to what extent novel microstructure consisting of single-phase austenite could be achieved with the thermal conditions of the LENS [Laser Engineered Net Shape] process. Although ferrite-free deposits were not obtained, structures with very low ferrite content were achieved. It appeared that, with slight changes in alloy composition, this goal could be met via two different solidification and transformation mechanisms.

  5. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  6. Weldability of tritium-charged 304L stainless steel

    SciTech Connect

    Kanne, W R; Angerman, C L; Eberhard, B J

    1987-02-01

    Attempts to repair the wall of C-Reactor Tank at the Savannah River Plant were halted when Gas Tungsten Arc (GTA) welds joining patches to the wall developed toe cracks in the heat affected zone (HAZ). The cause of the toe cracks was investigated by welding on 304L samples that were tritium charged and aged to produce helium. Helium embrittlement was shown to be the likely cause of weld toe cracking in C-Reactor Tank. GTA welds made on helium impregnated 304L produced toe cracks identical to those that caused leaking patches during C-Reactor Tank repair. Heating of a sample to remove deuterium and tritium without removing helium did not reduce cracking susceptibility. Low heat input and spot GTA welds also produced cracks, indicating possible problems using these techniques for reactor repair. However, cracks were not produced by solid state resistance welds, or by a very low heat GTA pass that did not produce melting. This indicates that non-melting or low tensile stress techniques could be used for repair.

  7. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    PubMed

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments.

  8. Corrosion Resistance of 304L SS Spray Coated with Zirconia Nanoparticles

    NASA Astrophysics Data System (ADS)

    Maheswari, A. Uma; Sivakumar, M.; Indhumathi, N.; Mohan, Sreedevi R.

    2016-09-01

    Influence of substrate temperature on corrosion (in 3.5% NaCl) and wear resistance of nanostructured zirconia thin film coated 304L SS substrates are studied by electrochemical and nano-indentation methods. This analysis shows 304L SS substrate spray coated with nanostructured zirconia at substrate temperature closer to the boiling point of the spray solvent ethanol exhibited good corrosion and wear resistance behaviour. This is because of the compressive stress developed during film fabrication at lower substrate temperature (∼50 °C) and hence constrains the indentation plasticity, which leads to higher indentation load than the bare 304L SS.

  9. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  10. Surface working of 304L stainless steel: Impact on microstructure, electrochemical behavior and SCC resistance

    SciTech Connect

    Acharyya, S.G.; Khandelwal, A.; Kain, V.; Kumar, A.; Samajdar, I.

    2012-10-15

    The effect of surface working operations on the microstructure, electrochemical behavior and stress corrosion cracking resistance of 304L stainless steel (SS) was investigated in this study. The material was subjected to (a) solution annealing (b) machining and (c) grinding operations. Microstructural characterization was done using stereo microscopy and electron back scattered diffraction (EBSD) technique. The electrochemical nature of the surfaces in machined, ground and solution annealed condition were studied using potentiodynamic polarization and scanning electrochemical microscopy (SECM) in borate buffer solution. The stress corrosion cracking resistance of 304L SS in different conditions was studied by exposing the samples to boiling MgCl{sub 2} environment. Results revealed that the heavy plastic deformation and residual stresses present near the surface due to machining and grinding operations make 304L SS electrochemically more active and susceptible to stress corrosion cracking. Ground sample showed highest magnitude of current density in the passive potential range followed by machined and solution annealed 304L SS. Micro-electrochemical studies established that surface working promotes localized corrosion along the surface asperities which could lead to crack initiation. - Highlights: Black-Right-Pointing-Pointer Machining/grinding produce extensive grain fragmentation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding result in martensitic transformation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding drastically reduce the SCC resistance of 304L SS in chloride. Black-Right-Pointing-Pointer Machining/grinding make the surface of 304L SS electrochemically much more active. Black-Right-Pointing-Pointer SECM study reveal that preferential dissolution takes place along surface asperities.

  11. Microstructure and Corrosion Behavior of Laser Melted 304L SS Weldment in Nitric Acid Medium

    NASA Astrophysics Data System (ADS)

    Suresh, Girija; Kishor, P. S. V. R. A.; Dasgupta, Arup; Upadhyay, B. N.; Mallika, C.; Kamachi Mudali, U.

    2017-02-01

    The manuscript presents the effect of laser surface melting on the corrosion property of 304L SS weldment in nitric acid medium. 304L SS weldment was prepared by gas tungsten arc welding process and subsequently laser surface melted using Nd:YAG laser. The microstructure and corrosion resistance of laser surface melted 304L SS weldment was evaluated and compared with that of 304L SS as-weldment and 304L SS base. Microstructural evaluation was carried out using optical and scanning electron microscopes attached with energy-dispersive x-ray spectroscopy. Corrosion investigations were carried out in 4 and 8 M nitric acid by potentiodynamic polarization technique. From the results, it was found that laser surface melting of the weldment led to chemical and microstructural homogeneities, accompanied by a substantial decrease in delta ferrite content, that enhanced the corrosion resistance of the weldment in 4 and 8 M nitric acid. However, the enhancement in the corrosion resistance was not substantial. The presence of small amount of delta ferrite (2-4 wt.%) in the laser surface melted specimens was found to be detrimental in nitric acid. X-ray photoelectron spectroscopy studies were carried out to investigate the composition of the passive film.

  12. Microstructure and Corrosion Behavior of Laser Melted 304L SS Weldment in Nitric Acid Medium

    NASA Astrophysics Data System (ADS)

    Suresh, Girija; Kishor, P. S. V. R. A.; Dasgupta, Arup; Upadhyay, B. N.; Mallika, C.; Kamachi Mudali, U.

    2016-12-01

    The manuscript presents the effect of laser surface melting on the corrosion property of 304L SS weldment in nitric acid medium. 304L SS weldment was prepared by gas tungsten arc welding process and subsequently laser surface melted using Nd:YAG laser. The microstructure and corrosion resistance of laser surface melted 304L SS weldment was evaluated and compared with that of 304L SS as-weldment and 304L SS base. Microstructural evaluation was carried out using optical and scanning electron microscopes attached with energy-dispersive x-ray spectroscopy. Corrosion investigations were carried out in 4 and 8 M nitric acid by potentiodynamic polarization technique. From the results, it was found that laser surface melting of the weldment led to chemical and microstructural homogeneities, accompanied by a substantial decrease in delta ferrite content, that enhanced the corrosion resistance of the weldment in 4 and 8 M nitric acid. However, the enhancement in the corrosion resistance was not substantial. The presence of small amount of delta ferrite (2-4 wt.%) in the laser surface melted specimens was found to be detrimental in nitric acid. X-ray photoelectron spectroscopy studies were carried out to investigate the composition of the passive film.

  13. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  14. Evaluation of weldment sensitization on Type 304 and 304L stainless steel spent-fuel canisters

    SciTech Connect

    Filippio, A.M.

    1980-01-01

    Sensitization was evaluated on welded Type 304 and 304L stainless steel canisters produced for the Commercial Waste Spent Fuel Packaging Program (CWSFPP) and the Nevada Nuclear Waste Storage Program (NNWSP). The canister weldments which were made under conditions having the greatest potential for causing sensitization were examined using metallographic and corrosion test practices described in Specification ASTM A-262, and also by exposure to hypothetical conditions simulating continuous boiling water immersion at the storage sites. When tested to ASTM A-262, the Type 304 weldments displayed classical evidence of sensitization; i.e., loss of corrosion resistance at heat affected zones, but no evidence of sensitizations was uncovered on the Type 304L weldments. Both the Type 304 and 304L weldments were totally unaffected by exposure for 1500 hours under conditions of continuous boiling water immersion, indicating that the CWSFPP and NNWSP canisters have adequate corrosion resistance for the intended applications.

  15. Texture evolution of warm-rolled and annealed 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Lindell, D.

    2015-04-01

    The brass-to-copper rolling texture transition is observed during warm rolling austenitic stainless steels. In the current paper austenitic stainless steels 304L and 316L have been subjected to warm rolling at 700°C to 90% reduction. The evolution of microstructure and texture during subsequent annealing has been studied using dilatometry and electron backscatter diffraction. Recrystallisation texture for 304L was primarily cube with some retained rolling texture while 316L only had retained rolling texture. The different behaviour between the two steels is believed to originate from differences in molybdenum content.

  16. Characterization of the deformation and annealing of 304L stainless steel. Final report

    SciTech Connect

    Smith, W.H.

    1994-08-01

    Stainless steel, type 304L, was deformed at room temperature using the two processes of semi-piercing and cold-rolling and then annealed at various temperatures and times. The three metallurgical areas of work hardening, age hardening, and anneal softening were observed and characterized using metallography techniques of macrohardness, optical and transmission electron microscopy, and X-ray diffraction.

  17. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    NASA Astrophysics Data System (ADS)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-09-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  18. Experiments for calibration and validation of plasticity and failure material modeling: 304L stainless steel.

    SciTech Connect

    Lee, Kenneth L.; Korellis, John S.; McFadden, Sam X.

    2006-01-01

    Experimental data for material plasticity and failure model calibration and validation were obtained from 304L stainless steel. Model calibration data were taken from smooth tension, notched tension, and compression tests. Model validation data were provided from experiments using thin-walled tube specimens subjected to path dependent combinations of internal pressure, extension, and torsion.

  19. Effect of Laser Surface Melting on the Microstructure and Pitting Corrosion Resistance of 304L SS Weldment

    NASA Astrophysics Data System (ADS)

    Suresh, Girija; Dasgupta, Arup; Kishor, P. S. V. R. A.; Upadhyay, B. N.; Saravanan, T.; Mallika, C.; Mudali, U. Kamachi

    2017-10-01

    The manuscript presents the effect of laser surface melting (LSM) on the microstructural variations and pitting corrosion resistance of 304L SS weldment fabricated by gas tungsten arc welding of 304L SS plates using 308L SS filler wire. The weld region was examined by X-ray radiography for defect detection. LSM of 304L SS weldment was performed using Nd:YAG pulsed laser. Microstructural evaluation was carried out using optical and electron back scatter diffraction techniques. The microstructure of 304L SS base was found to be austenitic, while the weld region of 304L SS weldment contained delta ferrite distributed in austenite matrix. The microstructure of LSM 304L SS weldment was found to be homogeneous austenite matrix with sparsely distributed ferrite. Ferrite measurements showed a decrease in the percentage ferrite in the fusion zone of 304L SS weldment after LSM. A profound enhancement in the pitting corrosion resistance was observed after LSM, which could be attributed to the homogeneous microstructure and decrease in the ferrite content. Pit density was found to be higher in the heat-affected zone of the weldment. Very few pits were observed in the LSM 304L SS weldment compared to the as-weldment.

  20. Comparison of SCC Behavior of 304L Stainless Steels With and Without Boron Addition in Acidic Chloride Environment

    NASA Astrophysics Data System (ADS)

    Sivai Bharasi, N.; Pujar, M. G.; Nirmal, S.; Mallika, C.; Kamachi Mudali, U.; Angelo, P. C.

    2016-07-01

    The stress corrosion cracking (SCC) behavior of 304L B4 grade borated stainless steel (SS) as well as 304L SS was investigated by constant load and slow strain rate testing (SSRT) techniques. The microstructure, pitting, and SCC behavior of borated SS in the as-received, sensitized, and solution-annealed conditions were analyzed. Potentiodynamic anodic polarization and double loop electrochemical potentiokinetic reactivation (DLEPR) experiments were carried out to find out pitting corrosion resistance and degree of sensitization (DOS). The number of boride particles (composed of Cr, Fe, and B) were highest for the specimen solution annealed at 1423 K/2 h. Solution-annealing treatment at 1423 K/4 h was found to be beneficial in improving the corrosion resistance of borated 304L SS. Although the borated 304L SS exhibited a higher DOS, it showed improved pitting corrosion resistance compared to 304L SS. Constant load experiments revealed the time to failure to be the highest for the specimen solution annealed at 1423 K/4 h. SCC susceptibility index (Iscc) values obtained from SSRT tests were lower for solution-annealed borated 304L SS compared to the as-received and sensitized conditions. The improved SCC resistance of borated 304L SS was attributed not only to the solution-annealing treatment but also the higher stacking fault energy (SFE) value compared to 304L SS.

  1. TESTING OF 304L STAINLESS STEEL IN NITRIC ACID ENVIRONMENTS WITH FLUORIDES AND CHLORIDES

    SciTech Connect

    Mickalonis, J.

    2010-10-04

    Impure radioactive material processed in nitric acid solutions resulted in the presence of chlorides in a dissolver fabricated from 304L stainless steel. An experimental program was conducted to study the effects of chloride in nitric acid/fluoride solutions on the corrosion of 304L stainless steel. The test variables included temperature (80, 95, and 110 C) and the concentrations of nitric acid (6, 12, and 14 M), fluoride (0.01, 0.1, and 0.2 M) and chloride (100, 350, 1000, and 2000 ppm). The impact of welding was also investigated. Results showed that the chloride concentration alone was not a dominant variable affecting the corrosion, but rather the interaction of chloride with fluoride significantly affected corrosion.

  2. Effect of Harmonic Microstructure on the Corrosion Behavior of SUS304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Rai, Prabhat K.; Shekhar, S.; Nakatani, M.; Ota, M.; Vajpai, S. K.; Ameyama, K.; Mondal, K.

    2016-12-01

    Corrosion behavior of a harmonic structured SUS304L austenitic stainless steel was examined and compared with nonharmonic structured SUS304L stainless steel and conventional 304 stainless steel in 3.5 pct NaCl solution. The study was performed using linear polarization, potentiodynamic polarization, cyclic polarization, and a salt fog exposure test for 30 days. Characterization was accomplished using a scanning electron microscope, an electron probe microanalyzer, and Raman spectroscopy. Improved pitting corrosion resistance was found in the case of the harmonic structured steel as compared to that of the nonharmonic and the conventional 304 stainless steel. Harmonically distributed fine-grained structure, less porosity, and higher fraction of passive α-FeOOH are attributed to the improvement in corrosion resistance of the harmonic structured steel.

  3. Tritium permeation through characterized films on Type 304L stainless steel

    SciTech Connect

    Kallas, A.J.; Rising, T.L.; Childs, E.L.; Thomas, R.L.

    1987-07-24

    Rocky Flats is looking for an optimum method for surface treating 304L stainless steel to increase its resistance to tritium permeation. Selected surface treatments were applied to 304L samples. One set of samples was shipped to the Rockwell Corporate Science Center for alternate characterization analysis. Another set was sent to Los Alamos National Laboratory for tritium exposure and ion beam spectrographic analysis. The Science Center performed the following analyses: ellipsometry, contact potential, photoelectron emission, surface energy, surface activation, cathodic polarization, electrochemical impedance, and open-circuit potential. Excellent correlation was found between type of treatment and surface activation and electrochemical impedance. Results of the Science Center tests correlated well with actual tritium permeation measurements made at Los Alamos. 8 refs., 8 figs., 1 tab.

  4. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  5. Corrosion testing of type 304L stainless steel in tuff groundwater environments

    SciTech Connect

    Westerman, R.E.; Pitman, S.G.; Haberman, J.H.

    1987-11-01

    The stress-corrosion cracking (SCC) resistance of Type 304L stainless steel (SS) to elevated temperatures in tuff rock and tuff groundwater environments was determined under irradiated and nonirradiated conditions using U-bend specimens and slow-strain-rate tests. The steel was tested both in the solution-annealed condition and after sensitization heat treatments. The material was found to be susceptible to SCC in both the solution-annealed and solution-annealed-and-sensitized conditions when exposed to an irradiated crushed tuff rock environment containing air and water vapor at 90{sup 0}C. A similar exposure at 50{sup 0}C did not result in failure after a 25-month test duration. Specimens of sensitized 304 SS conditioned with a variety of sensitization heat treatments resisted failure during a test of 1-year duration in which a nonirradiated environment of tuff rock and groundwater held at 200{sup 0}C was allowed to boil to dryness on a cyclical basis. All specimens of sensitized 304 SS exposed to this environment failed. Slow-strain-rate studies were performed on 304L, 304, and 316L SS specimens. The 304L SS was tested in J-13 well water at 150{sup 0}C, and the 316L SS at 95{sup 0}C. Neither material showed evidence of SCC in these tests. Sensitized 304 SS did exhibit SCC in J-13 well water in tests conducted at 150{sup 0}C. 12 refs., 27 figs., 13 tabs.

  6. Temperature effects on the mechanical properties of annealed and HERF 304L stainless steel.

    SciTech Connect

    Antoun, Bonnie R.

    2004-11-01

    The effect of temperature on the tensile properties of annealed 304L stainless steel and HERF 304L stainless steel forgings was determined by completing experiments over the moderate range of -40 F to 160 F. Temperature effects were more significant in the annealed material than the HERF material. The tensile yield strength of the annealed material at -40 F averaged twenty two percent above the room temperature value and at 160 F averaged thirteen percent below. The tensile yield strength for the three different geometry HERF forgings at -40 F and 160 F changed less than ten percent from room temperature. The ultimate tensile strength was more temperature dependent than the yield strength. The annealed material averaged thirty six percent above and fourteen percent below the room temperature ultimate strength at -40 F and 160 F, respectively. The HERF forgings exhibited similar, slightly lower changes in ultimate strength with temperature. For completeness and illustrative purposes, the stress-strain curves are included for each of the tensile experiments conducted. The results of this study prompted a continuation study to determine tensile property changes of welded 304L stainless steel material with temperature, documented separately.

  7. Multitechnique characterisation of 304L surface states oxidised at high temperature in steam and air atmospheres

    NASA Astrophysics Data System (ADS)

    Mamede, Anne-Sophie; Nuns, Nicolas; Cristol, Anne-Lise; Cantrel, Laurent; Souvi, Sidi; Cristol, Sylvain; Paul, Jean-François

    2016-04-01

    In case of a severe accident occurring in a nuclear reactor, surfaces of the reactor coolant system (RCS), made of stainless steel (304L) rich in Cr (>10%) and Ni (8-12%), are oxidised. Fission products (FPs) are released from melt fuel and flow through the RCS. A part of them is deposited onto surfaces either by vapour condensation or by aerosol deposition mechanisms. To be able to understand the nature of interactions between these FPs and the RCS surfaces, a preliminary step is to characterize the RSC surface states in steam and air atmosphere at high temperatures. Pieces of 304L stainless steel have been treated in a flow reactor at two different temperatures (750 °C and 950 °C) for two different exposition times (24 h and 72 h). After surfaces analysing by a unique combination of surface analysis techniques (XPS, ToF-SIMS and LEIS), for 304L, the results show a deep oxide scale with multi layers and the outer layer is composed of chromium and manganese oxides. Oxide profiles differ in air or steam atmosphere. Fe2O3 oxide is observed but in minor proportion and in all cases no nickel is detected near the surface. Results obtained are discussed and compared with the literature data.

  8. Effect of Ga on the Wettability of CuGa10 on 304L Steel

    NASA Astrophysics Data System (ADS)

    Silze, Frank; Wiehl, Gunther; Kaban, Ivan; Kühn, Uta; Eckert, Jürgen; Pauly, Simon

    2015-08-01

    In the present work, the effect of Ga on the wetting behavior of the Cu-rich braze filler CuGa10 (wt pct, Cu90.8Ga9.2 at. pct) on the steel 304L was investigated. For this, the macroscopic and microscopic effects governing the wetting of pure Ga, pure Cu, and CuGa10 alloy (wt pct) on the austenitic steel were analyzed and compared. Contact angle and surface tension measurements were carried out by means of the sessile drop technique, and, in addition, the phase formation at the interface was determined. Pure liquid Ga spreads on 304L, which supposedly is related to the formation of intermetallic Fe-Ga phases growing into the liquid Ga. Depending on the annealing time, FeGa3 and Fe14.5Ga12 were identified. In contrast, CuGa10 as well as pure Cu shows secondary wetting on the steel surface. Especially, liquid Cu prefers spreading laterally and vertically along the grain boundaries of the steel substrate. In spite of rather similar mechanisms, CuGa10 wets 304L steel at lower rate than pure Cu above the liquidus temperature.

  9. Comparative Shock Response of Additively Manufactured Versus Conventionally Wrought 304L Stainless Steel*

    NASA Astrophysics Data System (ADS)

    Wise, J. L.; Adams, D. P.; Nishida, E. E.; Song, B.; Maguire, M. C.; Carroll, J.; Reedlunn, B.; Bishop, J. E.

    2015-06-01

    Gas-gun experiments have probed the compression and release behavior of impact-loaded 304L stainless steel specimens machined from additively manufactured (AM) blocks as well as baseline ingot-derived bar stock. The AM technology allows direct fabrication of metal parts. For the present study, a velocity interferometer (VISAR) measured the time-resolved motion of samples subjected to one-dimensional (i.e., uniaxial strain) shock compression to peak stresses ranging from 0.2 to 7.5 GPa. The acquired wave-profile data have been analyzed to determine the comparative Hugoniot Elastic Limit (HEL), Hugoniot equation of state, spall strength, and high-pressure yield strength of the AM and conventional materials. Observed differences in shock loading and unloading characteristics for the two 304L source variants have been correlated to complementary Kolsky bar results for compressive and tensile testing at lower strain rates. The effects of composition, porosity, microstructure (e.g., grain size and morphology), residual stress, and sample axis orientation relative to the additive manufacturing deposition trajectory have been assessed to explain differences between the AM and baseline 304L dynamic mechanical properties. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  10. Texture and yield stress of pre-strained 304L stainless steel

    SciTech Connect

    Bennett, K.; Dreele, R.B. von; Gray, G.T. III; Chen, S.R.

    1998-08-01

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001 s{sup {minus}1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1,050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup {minus}1} or 10{sup {minus}3}s{sup {minus}1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup {minus}3}s{sup {minus}1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  11. Texture and Yield Stress of Pre-Strained 304L Stainless Steel

    SciTech Connect

    Bennett, K.; Von Dreele, B.; Gray, G.T. III; Chen, S.R.

    1997-06-23

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001s{sup -1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup -1} or 10{sup -3}s{sup -1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup -3}s{sup -1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  12. Effect of tin addition on the microstructure development and corrosion resistance of sintered 304L stainless steels

    SciTech Connect

    Wang, W.F.

    1999-12-01

    The effect of tin powder addition on the microstructure development during sintering and corrosion resistance of the 304L-Sn metallurgical system was investigated. Specimens containing 1 to 4 wt% Sn were sintered in hydrogen at temperatures ranging from 800 to 1,300 C. During sintering at temperatures below 1,000 C, most of the liquid phase was retained at the site originally occupied by the tin powder. At temperatures above 1,050 C, the tin-base liquid phase spread and uniformly distributed among the 304L solid particles. Adding tin powder and the resultant liquid phase led 304L powder compacts to expand during sintering. An immersion test in 1 M H{sub 2}SO{sub 4} and metallographic observation showed that pitting always initiated at the spots with lower tin content, and the tin atom enrichment had the beneficial effect of improving the corrosion resistance of sintered 304L stainless steels.

  13. Effects of Friction Stir Processing on the Microstructure and Mechanical Properties of Fusion Welded 304L Stainless Steel

    DTIC Science & Technology

    2004-01-01

    Effects of Friction Stir Processing on the Microstructure and Mechanical Properties of Fusion Welded 304L Stainless Steel C.J. Sterling1, T.W...Microstructure and Mechanical Properties of Fusion Welded 304L Stainless Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S...Nelson1, C.D. Sorensen1 and M. Posada2 1Department of Mechanical Engineering Brigham Young University 435 CTB Provo, UT, 84602, USA 2Naval Surface

  14. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-12-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  15. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  16. SCC Propagation Rate of Type 304, 304L Steels Under Oceanic Air Environment

    SciTech Connect

    Akio Kosaki

    2006-07-01

    Corrosion integrity of canister in the concrete cask for spent fuel storage is very important because the canister serves to maintain the sealability over the storage period of 40 to 60 years. Natural exposure and accelerated corrosion tests of conventional stainless steels for canister, that are Type 304, 304L, and 316(LN), for concrete cask's canister have been conducted by using many three Point Bending (3PB) test specimens and compared. The SCC propagation rates in Type 304 and 304L at the natural condition were about 1.2 E-12 to 1.8 E-11 m/s at the K (Stress Intensity Factor) range of 0.6 to 9.0 MPa/m, and that of the accelerate test (60 degrees C, 95%RHS., filled with NaCl mist.) were about 1.0 E-10 to 3.5 E-9 m/s at the K range of 0.3 to 32 MPa/m. The SCC propagation rates under both natural and accelerated conditions were independent with K. Both da/dt values of the direct exposure test and of the under glass exposure test were in the same scattering band. (author)

  17. Quantification of stress history in type 304L stainless steel using positron annihilation spectroscopy

    SciTech Connect

    Walters, Thomas W.; Walters, Leon C.; Schoen, Marco P.; Naidu, D. Subbaram; Dickerson, Charles; Perrenoud, Ben C.

    2011-04-15

    Five Type 304L stainless steel specimens were subjected to incrementally increasing values of plastic strain. At each value of strain, the associated static stress was recorded and the specimen was subjected to positron annihilation spectroscopy (PAS) using the Doppler Broadening method. A calibration curve for the 'S' parameter as a function of stress was developed based on the five specimens. Seven different specimens (blind specimens labeled B1-B7) of 304L stainless steel were subjected to values of stress inducing plastic deformation. The values of stress ranged from 310 to 517 MPa. The seven specimens were subjected to PAS post-loading using the Doppler Broadening method, and the results were compared against the developed curve from the previous five specimens. It was found that a strong correlation exists between the 'S' parameter, stress, and strain up to a strain value of 15%, corresponding to a stress value of 500 MPa, beyond which saturation of the 'S' parameter occurs. Research Highlights: {yields} Specimens were initially in an annealed/recrystallized condition. {yields} Calibration results indicate positron annihilation measurements yield correlation. {yields} Deformation produced by cold work was likely larger than the maximum strain.

  18. Thermal Stability Study of Ultrafine Grained 304L Stainless Steel Produced by Martensitic Process

    NASA Astrophysics Data System (ADS)

    Sabooni, S.; Karimzadeh, F.; Enayati, M. H.

    2014-05-01

    An ultrafine grain 304L stainless steel with average grain size of about 650 nm was produced by martensitic process. 10 mm as-received sheets were 80% cold rolled in the temperature of -15 °C and then annealed at 700 °C for 300 min to obtain ultrafine grained microstructure. The results showed that the ultrafine grained 304L steel has yield strength of 720 MPa, tensile strength of about 920 MPa, and total elongation of 47% which is about twice that of coarse grain structure. The effect of annealing temperature (750-900 °C) on the grain growth kinetics was modeled by isothermal kinetics equation which resulted in the grain growth exponent ( n) and activation energy for grain growth of 4.8 and 455 KJ/mol, respectively. This activation energy was also compared with those for other austenitic steels to better understanding of the nature of grain growth and atoms mobility during annealing. It was found that activation energy for grain growth is about twice higher than self-diffusion activation energy of austenite that is related to the Zener pinning effects of the second phase particles.

  19. Comparative shock response of additively manufactured versus conventionally wrought 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Wise, J. L.; Adams, D. P.; Nishida, E. E.; Song, B.; Maguire, M. C.; Carroll, J.; Reedlunn, B.; Bishop, J. E.; Palmer, T. A.

    2017-01-01

    Gas-gun experiments have probed the compression and release behavior of impact-loaded 304L stainless steel specimens that were machined from additively manufactured (AM) blocks as well as baseline ingot-derived bar stock. The AM technology permits direct fabrication of net- or near-net-shape metal parts. For the present investigation, velocity interferometer (VISAR) diagnostics provided time-resolved measurements of sample response for one-dimensional (i.e., uniaxial strain) shock compression to peak stresses ranging from 0.2 to 7.0 GPa. The acquired wave-profile data have been analyzed to determine the comparative Hugoniot Elastic Limit (HEL), Hugoniot equation of state, spall strength, and high-pressure yield strength of the AM and conventional materials. The possible contributions of various factors, such as composition, porosity, microstructure (e.g., grain size and morphology), residual stress, and/or sample axis orientation relative to the additive manufacturing deposition trajectory, are considered to explain differences between the AM and baseline 304L dynamic material results.

  20. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    DOE PAGES

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; ...

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protectivemore » thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.« less

  1. Quantification of Stress History in Type 304L Stainless Steel Using Positron Annihilation Spectroscopy

    SciTech Connect

    Thomas W. Walters

    2011-04-01

    Five type 304L stainless steel specimens were subjected to incrementally increasing values of plastic strain. At each value of strain, the associated static stress was recorded and the specimen was subjected to Positron Annihilation Spectroscopy (PAS) using the Doppler Broadening method. A calibration curve for the ‘S’ parameter as a function of stress was developed based on the five specimens. Seven different specimens (blind specimens labeled B1-B7) of 304L stainless steel were subjected to values of stress inducing plastic deformation. The values of stress ranged from 310-517 MPa. The seven specimens were subjected to Positron Annihilation Spectroscopy post loading using the Doppler Broadening method, and the results were compared against the developed curve from the previous five specimens to determine feasibility of applying the curve to materials in order to non-destructively quantify stress history in materials based only on the ‘S’ parameter extracted from the Positron Annihilation Spectroscopy. Results for the calibration set of specimens indicated that calibration development is possible.

  2. Imitating seasonal temperature fluctuations for the H2S corrosion of 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Davoodi, A.; Babaiee, M.; Pakshir, M.

    2013-07-01

    Temperature fluctuations are inevitable in sour oil and gas production. In this study, the H2S corrosion of 304L and 316L alloys was investigated at pH 3 and temperatures of 20-60 °C using DC and AC electrochemical techniques. Two-fold increases in the corrosion rates of both alloys were reported with increases in temperature to 60 °C. In the 304L alloy, the surface layer was observed to be 3% rougher and 34% thicker than that of the 316L alloy. The two alloys exhibited different corrosion behaviors in the temperature ranges of 20-40 °C and 40-60 °C. Although the 316L alloy revealed a greater corrosion resistance at the free potential condition, the passivation on the 304L alloy was significantly greater than that of the 316L alloy at 40 °C and 15 ppm H2S. The FeS2 and combined FeS2-MoS2 compounds contributed to the surface layer constituents in the 304L and 316L alloys, respectively. The increase in temperature kinetically provided more favorable conditions for FeS2 than MoS2 formation, i.e. it had a relatively constructive effect on the 304L alloy passivation.

  3. Grain boundary character modification employing thermo-mechanical processing in type 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Pradhan, S. K.; Mandal, S.

    2016-02-01

    Grain boundary engineering (GBE) approach has been employed to modify the boundaries character of a type 304L stainless steel through thermo-mechanical processing (TMP) route, which combined a low level of cold deformation (5, 10 and 15%) followed by annealing at 1173K and 1273K for 1hour. Employing Electron Back Scatter Diffraction based Orientation Imaging Microscopy, the fraction and distribution of low ∑ CSL boundaries (∑≤ 29) and its effect on random high-angle grain boundaries connectivity and triple junction distribution of as-received (AR) and GBE specimens were evaluated. It was possible to increase the fraction of low ∑ CSL boundaries up to 75% following GBE treatment (as compared to 50% in AR specimen). The GBE specimens also contained maximum number of percolation resistant triple junctions which could render better resistance against percolation related phenomena.

  4. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  5. Type 304L stainless steel surface microstructure: Performance in hydride storage and acid cleaning

    SciTech Connect

    Clark, E.A.

    1994-07-01

    The performance of stainless steel as the container in hydride storage bed systems has been evaluated, primarily using scanning electron microscopy. No adverse reaction between Type 304L stainless steel and either LaNi{sub 5{minus}x},Al{sub x}, or palladium supported on Kieselguhr granules (silica) during exposure in hydrogen was found in examination of retired prototype storage bed containers and special compatibility test samples. Intergranular surface ditching, observed on many of the stainless steel surfaces examined, was shown to result from air annealing and acid cleaning of stainless steel during normal fabrication. The ditched air annealed and acid cleaned stainless steel samples were more resistant to subsequent acid attack than vacuum annealed or polished samples without ditches.

  6. Finite Element Modeling and Validation of Residual Stresses in 304 L Girth Welds

    SciTech Connect

    Dike, J.J.; Ortega, A.R.; Cadden, C.H.; Rangaswamy, P. Brown, D.

    1998-06-01

    Three dimensional finite element simulations of thermal and mechanical response of a 304 L stainless steel pipe subjected to a circumferential autogenous gas tungsten arc weld were used to predict residual stresses in the pipe. Energy is input into the thermal model using a volumetric heat source. Temperature histories from the thermal analysis are used as loads in the mechanical analyses. In the mechanical analyses, a state variable constitutive model was used to describe the material behavior. The model accounts for strain rate, temperature, and load path histories. The predicted stresses are compared with x-ray diffraction determinations of residual stress in the hoop and circumferential directions on the outside surface of the pipe. Calculated stress profiles fell within the measured data. Reasons for observed scatter in measured stresses are discussed.

  7. HYDROGEN EFFECTS ON STRAIN-INDUCED MARTENSITE FORMATION IN TYPE 304L STAINLESS STEEL

    SciTech Connect

    Morgan, M; Ps Lam, P

    2008-12-11

    Unstable austenitic stainless steels undergo a strain-induced martensite transformation. The effect of hydrogen on this transformation is not well understood. Some researchers believe that hydrogen makes the transformation to martensite more difficult because hydrogen is an austenite stabilizer. Others believe that hydrogen has little or no effect at all on the transformation and claim that the transformation is simply a function of strain and temperature. Still other researchers believe that hydrogen should increase the ability of the metal to transform due to hydrogen-enhanced dislocation mobility and slip planarity. While the role of hydrogen on the martensite transformation is still debated, it has been experimentally verified that this transformation does occur in hydrogen-charged materials. What is the effect of strain-induced martensite on hydrogen embrittlement? Martensite near crack-tips or other highly strained regions could provide much higher hydrogen diffusivity and allow for quicker hydrogen concentration. Martensite may be more intrinsically brittle than austenite and has been shown to be severely embrittled by hydrogen. However, it does not appear to be a necessary condition for embrittlement since Type 21-6-9 stainless steel is more stable than Type 304L stainless steel but susceptible to hydrogen embrittlement. In this study, the effect of hydrogen on strain-induced martensite formation in Type 304L stainless steel was investigated by monitoring the formation of martensite during tensile tests of as-received and hydrogen-charged samples and metallographically examining specimens from interrupted tensile tests after increasing levels of strain. The effect of hydrogen on the fracture mechanisms was also studied by examining the fracture features of as-received and hydrogen-charged specimens and relating them to the stress-strain behavior.

  8. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-02-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  9. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-05-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  10. Comparison of Strength and Serration at Cryogenic Temperatures among 304L, 316L and 310S Steels

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Yuri, T.; Fujii, H.; Ohmiya, S.; Onishi, T.; Weiss, K. P.

    2008-03-01

    Tensile tests of 310S steel were performed at temperatures below 300 K and the yield strength and deformation behavior were compared with those of 304L and 316L steels. Computer simulations were also carried out to graph stress-elongation curves in order to discuss the effects of martensitic transformations induced during deformation on their strengths and deformation behavior at low temperatures. Tensile tests showed that yield strength of 310S steel is highest and that of 304L is lowest. The differences in yield strengths between 316L and 310S steels and between 304L and 316L steels are larger than those expected from the differences in solid solution strengthening. This can be explained by the effect of the strain through γ to ɛ martensitic transformation induced by elastic stress in 304L and 316L steels. The strength level and the shape of stress-elongation curves at cryogenic temperatures excluding serration can be qualitatively revealed by simulation when higher strength of ɛ phase comparing to α' phase and the window effect of α' were considered simultaneously. In liquid hydrogen, the three steels exhibit large serrations on the stress-elongation curves after the deformation near to the ultimate stress, while the curves are smooth before the onset of the serration. Such serrations in liquid hydrogen could not be revealed by simulation.

  11. Stress Corrosion Cracking Susceptibility of 304L Substrate and 308L Weld Metal Exposed to a Salt Spray

    PubMed Central

    Hsu, Chia-Hao; Chen, Tai-Cheng; Huang, Rong-Tan; Tsay, Leu-Wen

    2017-01-01

    304 stainless steels (SS) were considered as the materials for a dry storage canister. In this study, ER (Electrode Rod) 308L was utilized as the filler metal for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. The electron backscatter diffraction (EBSD) map was used to identify the inherent microstructures in distinct specimens. U-bend and weight-loss tests were conducted by testing the 304L substrates and welds in a salt spray containing 5 wt % NaCl at 80 °C to evaluate their susceptibility to stress corrosion cracking (SCC). Generally, the weight loss of the ER 308L deposit was higher than that of the 304L substrate in a salt spray in the same sample-prepared condition. The dissolution of the skeletal structure in the fusion zone (FZ) was responsible for a greater weight loss of the 308L deposit, especially for the cold-rolled and sensitized specimen. Cold rolling was detrimental and sensitization after cold rolling was very harmful to the SCC resistance of the 304L substrate and 308L deposit. Overall, the SCC susceptibility of each specimen was correlated with its weight loss in each group. PMID:28772547

  12. Deformation temperature, strain rate, and irradiation microstructure effects on localized plasticity in 304L SS

    SciTech Connect

    Cole, J.I.; Brimhall, J.L.; Vetrano, J.S.; Bruemmer, S.M.

    1995-12-31

    The present study examines the deformation behavior of ion-irradiated, low-carbon 304L stainless steel to investigate the influence of irradiation microstructure, deformation temperature and strain rate on localized plasticity. Dislocation loop character, size and density are linked to changes in deformation character. Lower doses produce small faulted loops and stacking fault tetrahedra that impede dislocation mobility. Dislocations are pinned at defects and require higher stress to break free from the defects. Larger defects take the form of faulted Frank loops that can interact with glide dislocations to form microtwins at lower temperatures and faster strain rates. Deformation at higher temperatures and slower strain rates promotes interactions between glide dislocations and loops leading to loop annihilation. Dislocation free zones or ``channels`` form where further plastic deformation is highly localized. Results are compared to limited observations for neutron-irradiated materials. These irradiation-induced changes can be an important concern for light-water reactor (LWR) stainless steel (SS) structural components due to a reduced damage tolerance, and potential susceptibility to environmental cracking such as irradiation-assisted stress corrosion cracking (IASCC).

  13. Microstructural Characterization of 6061 Aluminum to 304L Stainless Steel Inertia Welds

    SciTech Connect

    Dunn, K.A.

    1999-09-29

    'Microstructural characterization of 6061-T6 aluminum-to-Type 304L stainless steel inertia welds provided a technical basis to conclude that transition joints fabricated from such welds should satisfactorily contain helium/hydrogen gas mixtures. This conclusion is based on the lack of semi-continuous alignments of particles and/or inclusions at, or near, the aluminum-to-stainless steel interface. These dissimilar metal transition joints play a key role in the operation of an accelerator driven, spallation neutron source designed for the production of tritium. The Accelerator Production of Tritium system will produce tritium through neutron interactions with 3He gas contained in water-cooled, 6061-T6 aluminum pressure tubes. Current design concepts include thousands of thin-walled pressure tubes distributed throughout a number of aluminum-clad, lead-filled, blanket modules. The aluminum pressure tubes are connected to a tritium extraction and purification system through a stainless steel manifold. The transition from aluminum to stainless steel is made via transition joints machined from the aluminum-to-stainless steel inertia welds. The paper describes the baseline microstructural characterization of the welds, including optical, scanning and transmission electron microscopy and uses that characterization to evaluate potential gas leakage across the weld.'

  14. Experiments and modeling to characterize microstructure and hardness in 304L

    DOE PAGES

    Deibler, Lisa Anne; Brown, Arthur; Puskar, Joseph D.

    2017-01-12

    Drawn 304L stainless steel tubing was subjected to 42 different annealing heat treatments with the goal of initializing a microstructural model to select a heat treatment to soften the tubing from a hardness of 305 Knoop to 225–275 Knoop. The amount of recrystallization and grain size caused by 18 heat treatments were analyzed via optical microscopy and image analysis, revealing the full range of recrystallization from 0 to 100%. The formation of carbides during the longer duration and higher-temperature heat treatments was monitored via transmission electron microscope evaluation. The experimental results informed a model which includes recovery, recrystallization, and grainmore » growth to predict microstructure and hardness. After initialization of the model, it was able to predict hardness with a R2 value of 0.95 and recrystallization with an R2 value of 0.99. As a result, the model was then utilized in the design and testing of a heat treatment to soften the tubing.« less

  15. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    DOE PAGES

    Sun, C.; Zheng, S.; Wei, C. C.; ...

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size ofmore » ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.« less

  16. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    NASA Astrophysics Data System (ADS)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  17. Irradiation assisted stress corrosion cracking of controlled purity 304L stainless steels

    NASA Astrophysics Data System (ADS)

    Cookson, J. M.; Carter, R. D.; Damcott, D. L.; Atzmon, M.; Was, G. S.

    1993-06-01

    The effect of chromium, phosphorus, silicon and sulfur on the stress corrosion cracking of 304L stainless steel in CERT tests in high purity water or argon at 288°C following irradiation with 3.4 MeV protons at 400°C to 1 dpa, has been investigated using ultrahigh purity alloys (UHP) with controlled impurity additions. Grain boundary segregation of phosphorus or silicon due to proton irradiation was quantified using both Auger electron spectroscopy and scanning transmission electron microscopy, and the alloys with impurity element additions were observed to have greater grain boundary chromium depletion and nickel enrichment than the UHP alloy. The UHP alloy suffered severe cracking in CERT tests in water. Less cracking was found after CERT test of irradiated UHP+Por UHP+Si alloys, despite greater chromium depletion. This suggests a mitigating effect of phosphorus and silicon at grain boundaries. No cracking was found in argon tests, eliminating a purely mechanical embrittlement mechanism, but not eliminating a contribution from radiation hardening. Implanted hydrogen was not a factor in the intergranular cracking found.

  18. Effect of martensitic transformation on springback behavior of 304L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Fathi, H.; Mohammadian Semnani, H. R.; Emadoddin, E.; Sadeghi, B. Mohammad

    2017-09-01

    The present paper studies the effect of martensitic transformation on the springback behavior of 304L austenitic stainless steel. Martensite volume fraction was determined at the bent portion under various strain rates after bending test. Martensitic transformation has a significant effect on the springback behavior of this material. The findings of this study indicated that the amount of springback was reduced under a situation of low strain rate, while a higher amount of springback was obtained with a higher strain rate. The reason for this phenomenon is that higher work hardening occurs during the forming process with the low strain rate due to the higher martensite volume fraction, therefore the formability of the sheet is enhanced and it leads to a decreased amount of springback after the bending test. Dependency of the springback on the martensite volume fraction and strain rate was expressed as formulas from the results of the experimental tests and simulation method. Bending tests were simulated using LS-DYNA software and utilizing MAT_TRIP to determine the martensite volume fraction and strain under various strain rates. Experimental result reveals good agreement with the simulation method.

  19. Atmospheric pitting corrosion of 304L stainless steel: the role of highly concentrated chloride solutions.

    PubMed

    Street, Steven R; Mi, Na; Cook, Angus J M C; Mohammed-Ali, Haval B; Guo, Liya; Rayment, Trevor; Davenport, Alison J

    2015-01-01

    The morphology of atmospheric pitting corrosion in 304L stainless steel plate was analysed using MgCl(2) droplets in relation to changes in relative humidity (RH) and chloride deposition density (CDD). It was found that highly reproducible morphologies occur that are distinct at different RH. Pitting at higher concentrations, i.e. lower RH, resulted in satellite pits forming around the perimeter of wide shallow dish regions. At higher RH, these satellite pits did not form and instead spiral attack into the shallow region was observed. Increasing CDD at saturation resulted in a very broad-mouthed pitting attack within the shallow dish region. Large data sets were used to find trends in pit size and morphology in what is essentially a heterogeneous alloy. Electrochemical experiments on 304 stainless steel wires in highly saturated solutions showed that the passive current density increased significantly above 3 M MgCl(2) and the breakdown pitting potential dropped as the concentration increased. It is proposed that the shallow dish regions grow via enhanced dissolution of the passive film, whereas satellite pits and a spiral attack take place with active dissolution of bare metal surfaces.

  20. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity < 0.1 μS cm-1) at 300 °C and 10 MPa in an autoclave connected to a recirculation loop system. The results highlight the distinct differences in the oxidation behavior of surface worked material as compared to solution annealed material in terms of specific resistivity and low frequency Warburg impedance. The resultant oxide layer was characterized for (a) elemental analyses by glow discharge optical emission spectroscopy (GDOES) and (b) morphology by scanning electron microscopy (SEM). Oxide layers with higher specific resistivity and chromium content were formed in case of machined and ground conditions. Presence of an additional ionic transport process has also been identified for the ground condition at the metal/oxide interface. These differences in electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  1. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    SciTech Connect

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  2. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L

    PubMed Central

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  3. Some aspects of thermomechanical fatigue of AISI 304L stainless steel: Part I. creep- fatigue damage

    NASA Astrophysics Data System (ADS)

    Zauter, R.; Christ, H. J.; Mughrabi, H.

    1994-02-01

    Thermomechanical fatigue (TMF) tests on the austenitic stainless steel AISI 304L have been conducted under “true≓ plastic-strain control in vacuum. This report considers the damage oc-curring during TMF loading. It is shown how the temperature interval and the phasing (in-phase, out-of-phase) determine the mechanical response and the lifetime of the specimens. If creep-fatigue interaction takes place during in-phase cycling, the damage occurs inside the ma-terial, leading to intergranular cracks which reduce the lifetime considerably. Out-of-phase cy-cling inhibits creep-induced damage, and no lifetime reduction occurs, even if the material is exposed periodically to temperatures in the creep regime. A formula is proposed which allows prediction of the failure mode, depending on whether creep-fatigue damage occurs or not. At a given strain rate, the formula is able to estimate the temperature of transition between pure fatigue and creep-fatigue damage.

  4. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    NASA Astrophysics Data System (ADS)

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  5. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments.

    PubMed

    Sun, C; Zheng, S; Wei, C C; Wu, Y; Shao, L; Yang, Y; Hartwig, K T; Maloy, S A; Zinkle, S J; Allen, T R; Wang, H; Zhang, X

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304 L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500 °C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M(23)C(6) precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  6. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    PubMed Central

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments. PMID:25588326

  7. HYDROGEN EFFECTS ON THE BURST PROPERTIES OF TYPE 304L STAINLESS STEEL FLAWED VESSELS

    SciTech Connect

    Morgan, M; Monica Hall, M; Ps Lam, P; Dean Thompson, D

    2008-03-27

    The effect of hydrogen on the burst properties Type 304L stainless steel vessels was investigated. The purpose of the study was to compare the burst properties of hydrogen-exposed stainless steel vessels burst with different media: water, helium gas, or deuterium gas. A second purpose of the tests was to provide data for the development of a predictive finite-element model. The burst tests were conducted on hydrogen-exposed and unexposed axially-flawed cylindrical vessels. The results indicate that samples burst pneumatically had lower volume ductility than those tested hydraulically. Deuterium gas tests had slightly lower ductility than helium gas tests. Burst pressures were not affected by burst media. Hydrogen-charged samples had lower volume ductility and slightly higher burst pressures than uncharged samples. Samples burst with deuterium gas fractured by quasi-cleavage near the inside wall. The results of the tests were used to improve a previously developed predictive finite-element model. The results show that predicting burst behavior requires as a material input the effect of hydrogen on the plastic strain to fracture from tensile tests. The burst test model shows that a reduction in the plastic strain to fracture of the material will result in lower volume ductility without a reduction in burst pressure which is in agreement with the burst results.

  8. Dissimilar welding of nickel-based Alloy 690 to SUS 304L with Ti addition

    NASA Astrophysics Data System (ADS)

    Lee, H. T.; Jeng, S. L.; Yen, C. H.; Kuo, T. Y.

    2004-10-01

    This study investigates the effects of Ti addition on the weldability, microstructure and mechanical properties of a dissimilar weldment of Alloy 690 and SUS 304L. Shielding metal arc welding (SMAW) is employed to butt-weld two plates with three welding layers, where each layer is deposited in a single pass. To investigate the effects of Ti addition, the flux coatings of the electrodes used in the welding process are modified by varying additions of either a Ti-Fe compound or a Ti powder. The results indicate that the microstructure of the fusion zone (FZ) is primarily dendritic. With increasing Ti content, it is noted that the microstructure changes from a columnar dendritic to an equiaxed dendritic, in which the primary dendrite arm spacing (PDAS) becomes shorter. Furthermore, it is observed that the amount of Al-Ti oxide phase increases in the inter-dendritic region, while the amount of Nb-rich phase decreases. Moreover, the average hardness of the FZ increases slightly. The results indicate that Ti addition prompts a significant increase in the elongation of the weldment (i.e. 36.5%, Ti: 0.41 wt%), although the tensile strength remains relatively unchanged. However, at an increased Ti content of 0.91 wt%, an obvious reduction in the tensile strength is noted, which can be attributed to a general reduction in the weldability of the joint.

  9. Thermomechanical history measurements on Type 304L stainless steel pipe girth welds

    SciTech Connect

    Li, Ming; Atteridge, D.G.; Anderson, W.E.; Turpin, R.; West, S.L.

    1993-12-31

    Thermal and strain histories were recorded for three 40-cm-diameter (16 inch), Type 304L stainless steel (SS), schedule 40 (1.27 cm thickness) pipe girth welds. Two weld groove preparations were standard V grooves while the third was a narrow groove configuration. The welding parameters for the three pipe welds simulated expected field practice as closely as possible. The narrow gap weld was completed in four continuous passes while the other two welds required six and nine (discontinuous) passes, due to the use of different weld wire diameters. Thermomechanical history measurements were taken on the inner counterbore surface, encompassing the weld centerline and heat-affected zone (HAZ), as well as 10 cm of inner counterbore surface on either side of the weld centerline; a total of 47 data acquisition instruments were used for each weld. These instruments monitored: (1) weld shrinkages parallel to the pipe axis; (2) surface temperatures; (3) surface strains parallel to weld centerline; and (4) radial deformations. Results show that the weld and HAZ experienced cyclic deformation in the radial direction during welding, indicating that the final residual stress distribution in multi-pass pipe weldments is not axisymmetric. Measured radial and axial deformations were smaller for the narrow gap groove than for the standard V grooves, suggesting that the narrow gap groove weldment may have lower residual stress levels than the standard V groove weldments. This study provides the experimental database and a guideline for further computational modeling work.

  10. Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

    SciTech Connect

    Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R.

    2014-09-03

    In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

  11. L2 Milestone 5433: Characterization of Dynamic Behavior of AM and Conventionally Processed Stainless Steel (316L and 304L)

    SciTech Connect

    Gray, George Thompson; Livescu, Veronica; Rigg, P. A.; Trujillo, Carl Patrick; Cady, Carl McElhinney; Chen, Shuh-Rong; Carpenter, John S.; Lienert, Thomas J.; Fensin, Saryu Jindal; Knapp, Cameron M.; Beal, Roberta Ann; Morrow, Benjamin; Dippo, Olivia F.; Jones, David Robert; Martinez, Daniel Tito; Valdez, James Anthony

    2016-09-26

    For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there currently exists no broadly accepted “ASTM- or DIN-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, design, manufacture, and thereafter implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. This report summarizes the 316L SS research results and presents initial results of the follow-on study of 304L SS. For the AM-316L SS investigation, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” Additively Manufactured state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.5 and 6.35 GPa. The results of these studies are reported in detail in the first section of the report. Publication of the 316L SS results in an archival journal is planned. Following on from the 316L SS completed work, initial results on a study of AM 304L SS are in progress and presented herein. Preliminary results on the structure/dynamic spallation property behavior of AM-304L SS fabricated using both the directed-energy LENS and an EOS powder-bed AM techniques in comparison to wrought 304L SS is detailed in this Level 2 Milestone report.

  12. An experimental analysis of temperature and stress fields in girth welded 304L stainless steel pipes

    SciTech Connect

    Li, M.; Atteridge, D.G.; Anderson, W.E.; Hubbard, C.R.; Spooner, S.

    1996-12-31

    The thermal and deformation/strain histories were measured by a computer data acquisition system for three 406-mm-diameter, Type 304L stainless steel (SS), schedule 40 (12.7 mm thickness) pipe girth welds. Two welds were standard V groove preparations and completed in six and nine (discontinuous) passes with multiple start-stop positions, while the third one was a narrow groove configuration and finished with four continuous passes with one start-stop position. The thermomechanical history measurements were taken on the pipe inner surface, encompassing the weld centerline (WCL) and heat-affected zone; a total of 47 data acquisition instruments were used for each weld to monitor weld shrinkages, surface temperatures, surface strains, and radial deformations. The experimental data give the following general conclusions: (1) the temperature profiles in the two V groove weldments are, in general, axisymmetric, while the temperature profile in the narrow gap groove weldment is axisymmetric in locations far from WCL, but is not axisymmetric in locations near start-stop position; (2) the strain/deformation histories are controlled by the thermal histories with the final strain/deformation value largely determined by the last one or two passes of welding; (3) the strain/deformation profile in the weldment is not axisymmetric suggesting that the residual stress is not axisymmetrically distributed; (4) the four-pass narrow gap weldment experienced the fewest time and temperature cycles during welding, and has the lowest level of radial deformation among the three pipe weldments indicating that the narrow gap weldment would have the lowest overall residual stress level among the three pipe weldments. Residual stress measurements on the inner surface of four-pass pipe weldment were performed using the neutron diffraction (ND) technique. The ND results show that a tensile zone exists on the pipe inner surface and in the weld and its heat-affected zone (HAZ) area.

  13. Phase transition of AISI type 304L stainless steel induced by severe plastic deformation via cryo-rolling

    NASA Astrophysics Data System (ADS)

    Shit, Gopinath; Bhaskar, Pragna; Ningshen, S.; Dasgupta, A.; Mudali, U. Kamachi; Bhaduri, A. Kumar

    2017-05-01

    The phase transition induced by Severe Plastic Deformation (SPD) was confirmed in metastable AISI type 304L austenitic stainless steel (SS). SPD via cryo-rolling in liquid nitrogen (L-N2) temperature is the adopted route for correlating the phase transition and corrosion resistance. The thickness of the annealed AISI type 304L SS at 1050°C sheet was reduced step by step from 15% to 50% of its initial thickness. The phase changes and phase transformation are qualitatively analyzed by X-Ray Diffraction (XRD) method. During the process, the XRD of each Cryo-Rolled and annealed sample was analyzed and different phases and phase transitions are measured. The investigated AISI type 304L SS by SPD reveals a microstructure of γ-austenite; α'-marternsite and ɛ-martensite formation depending on the percentage of cryo-rolling. The Vickers hardness (HV) of the samples is also measured. The corrosion rate of the annealed sheet and cryo rolled sample was estimated in boiling nitric acid as per ASTM A-262 practice-C test.

  14. Examination of irradiated 304L stainless steel to 6061-T6 aluminum inertia welded transition joints after irradiation in a spallation neutron

    SciTech Connect

    Dunn, K.A.

    2000-04-28

    The Savannah River Technology Center (SRTC) designed and fabricated tritium target/blanket assemblies which were irradiated for six months at the Los Alamos Neutron Science Center (LANSCE). Cooling water was supplied to the assemblies through 1 inch diameter 304L Stainless Steel (SS) tubing. To attach the 304L SS tubing to the modules a 304L SS to 6061-T6 Aluminum (Al) inertia welded transition joint was used. These SS/Al inertia weld transition joints simulate expected transition joints in the Accelerator Production of Tritium (APT) Target/Blanket where as many as a thousand SS/Al weld transition joints will be used. Materials compatibility between the 304L SS and the 6061-T6 Al in the spallation neutron environment is a major concern as well as the corrosion associated with the cooling water flowing through the piping. The irradiated inertia weld examination will be discussed.

  15. NIOBIUM-CLAD 304L STAINLESS STEEL PEMFC BIPOLAR PLATE MATERIAL: TENSILE AND BEND PROPERTIES

    SciTech Connect

    Hong, Sung-tae; Weil, K. Scott

    2007-06-01

    Niobium (Nb)-clad 304L stainless steel (SS) is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. Because metal bipolar plates will likely be formed by stamping, the sheet metal properties of this material were characterized in both the as-rolled and an optimized annealed condition via a series of bend and quasi-static tensile tests. Results from tensile testing demonstrate that annealing significantly softens and thereby improves the ductility of the material. Bend test results indicate that springback is nearly independent of the bend direction relative to rolling direction for both the as-rolled and annealed conditions. In the as-rolled condition, springback is also nearly independent of specimen orientation (i.e. whether the cladding layer is on the inside or outside of the bend). However in the annealed condition, springback does depend on the cladding orientation relative to bending and was found in all cases to be substantially lower than that observed in the as-rolled condition. Microstructural analysis of the specimens indicates that two failure conditions can potentially arise, dependent on the thermomechanical condition of the material. In the as-rolled condition, failure initiates via fracture through the Nb cladding. In the annealed specimens, failure can occur by brittle fracture of an interfacial intermetallic layer that forms during the annealing treatment. This generates a series of crack-induced pores along the interface between the Nb cladding and the SS core, which eventually leads to ductile failure of the Nb cladding via localized necking. However the conditions required for this phenomenon to take place are fairly extreme and can be readily avoided in practice. In general, the results suggest that to achieve acceptable stamping tolerances, the material should be annealed prior to forming and the bipolar plate flow channel pattern should be designed such that extreme

  16. Microstructural Study Of Fusion Welds in 304L and 21Cr-6Ni-9Mn Stainless Steels (U)

    SciTech Connect

    MICHAEL, TOSTEN

    2005-03-01

    Light-optical and transmission electron microscopy (TEM) have been employed to characterize the microstructures of a series of fusion welds made on 304L and 21-6-9 stainless steels. The materials investigated in this study included high-energy-rate-forged 304L, conventionally forged 21-6-9, and 304L weld critical plate (higher ferrite potential). The weld critical plate contained an electron beam weld (no filler wire) while other specimens were welded with various combinations of 308L, 309L modified (MOD) and 312 MOD stainless steel filler wires to produce samples with a range of delta ferrite contents (4 to 33 percent) in the resulting welds. TEM specimens were prepared from broken arc-shaped, mechanical property test specimens that had been used to measure fracture toughness of the fusion welds. Specimens were prepared from regions of the weld heat-affected zones as well as from areas within the weld metal, including areas close to the fracture surface (plastically deformed regions). The observed microstructures varied according to the amount of ferrite in each weld. At the lowest ferrite levels the microstructure consisted of austenite and skeletal ferrite with austenite being the majority (matrix) phase. At intermediate levels of ferrite, lathy austenite/ferrite was observed and the ferrite became continuous throughout the specimens examined. In the weld with the most ferrite, many austenite morphologies were observed and ferrite was the matrix phase. Closest to the fracture surface an increase in dislocation density in both the ferrite and austenite were observed in all welds. Deformation twinning was also observed in the austenite. Many of the welds contained a large number of non-metallic inclusions (oxide particles) which most likely originated from impurities in the weld wires.

  17. Optimization of Heat Treatments for Reversion of Strain-Induced Martensite in 304L SS Explosive Clad

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, C.; Parida, P. K.; Dasgupta, Arup; Saroja, S.

    2016-02-01

    Explosive clad joints of 304L SS and Ti-5Ta-2Nb alloy, fabricated for an important application in the spent nuclear fuel reprocessing industry showed formation of deformation induced metastable α' martensite and fcc Ti phase in SS and TiTaNb alloy respectively. A biphasic structure consisting of metastable phases is not preferred for industrial applications due to degradation of corrosion and mechanical properties of the structural materials during service. Hence, it is essential to carry out post cladding heat treatments. The results reported in this paper provide evidence for the presence of α' phase in 304L SS in `as clad' joints and its reversion process during thermal exposure. The temperature window in the range of 400-700 °C and time was optimized based on complete transformation of the metastable phases to parent phases, and avoiding the formation of brittle Fe-Ti intermetallics at the interface. A systematic increase in the fraction of austenite phase associated with the reversion phenomena has been studied using electron back scattered diffraction and transmission electron microscopy. Orientation relationship between product fcc and parent bcc phases was found to obey the K-S relationship. The reverted γ phase was found to nucleate within the martensite laths. A temperature of 550 °C for duration of about 10 h was found to be optimum for the post cladding treatments of the explosive clad joints.

  18. Effect of SiC particle impact nano-texturing on tribological performance of 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Lorenzo-Martin, C.; Ajayi, O. O.

    2014-10-01

    Topographical features on sliding contact surfaces are known to have a significant impact on friction and wear. Indeed, various forms of surface texturing are being used to improve and/or control the tribological performance of sliding surfaces. In this paper, the effect of random surface texturing produced by a mechanical impact process is studied for friction and wear behavior of 304L stainless steel (SS) under dry and marginal oil lubrication. The surface processing was applied to 304L SS flat specimens and tested under reciprocating ball-on-flat sliding contact, with a 440C stainless steel ball. Under dry contact, the impact textured surface exhibited two order of magnitude lower wear than the isotropically ground surface of the same material. After 1500 s of sliding and wearing through of the processed surface layer following occurring of scuffing, the impact textured surface underwent a transition in wear and friction behavior. Under marginal oil lubrication, however, no such transition occurred, and the wear for the impact textured surface was consistently two orders of magnitude lower than that for the ground material. Mechanisms for the tribological performance enhancement are proposed.

  19. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  20. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    SciTech Connect

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; Moody, Neville R.

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protective thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.

  1. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  2. Reverse Transformation of Deformation-Induced Phases and Associated Changes in the Microstructure of Explosively Clad Ti-5Ta-2Nb and 304L SS

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, C.; Murugesan, S.; Thomas Paul, V.; Saroja, S.

    2015-10-01

    Ti-5Ta-2Nb alloy was joined to 304L austenitic stainless steel by explosive cladding technique. Explosive cladding resulted in the formation of deformation-induced martensite in 304L SS and fcc phase of Ti in the Ti-5Ta-2Nb side of the joint. The stability of these metastable phases was systematically studied using high-temperature X-ray diffraction technique and transmission electron microscopy, which enabled the optimization of the temperature window for post-cladding heat treatments.

  3. The effects of surface pretreatment and nitrogen tetroxide purification on the corrosion rate of Type 304L stainless steel

    NASA Technical Reports Server (NTRS)

    Blue, G. D.; Moran, C. M.

    1985-01-01

    Corrosion rates of 304L stainless steel coupons in MON-1 oxidizer have been measured as a function of cleaning procedures employed, surface layer positions, propellant impurity levels, and short-term exposure durations (14 to 90 days). Of special interest was propellant contamination by buildup of soluble iron, which may cause flow decay. Surface treatments employed were combinations of cleaning, pickling, and passivation procedures. Propellants used were MIL-SPEC MON-1 and several types of purified NTO (i.e., low water, low chloride) which may, at a later time, be specified as spacecraft grade. Pretest coupon surface analysis by X-ray photoelectron spectroscopy (XPS-ESCA) has revealed important differences, for the different cleaning procedures, in the make-up of the surface layer, both in composition and state of chemical combination of the elements involved. Comparisons will be made of XPS/ESCA data, for different cleaning procedures, for specimens before and after propellant exposure.

  4. The effects of surface pretreatment and nitrogen tetroxide purification on the corrosion rate of Type 304L stainless steel

    NASA Technical Reports Server (NTRS)

    Blue, G. D.; Moran, C. M.

    1985-01-01

    Corrosion rates of 304L stainless steel coupons in MON-1 oxidizer have been measured as a function of cleaning procedures employed, surface layer positions, propellant impurity levels, and short-term exposure durations (14 to 90 days). Of special interest was propellant contamination by buildup of soluble iron, which may cause flow decay. Surface treatments employed were combinations of cleaning, pickling, and passivation procedures. Propellants used were MIL-SPEC MON-1 and several types of purified NTO (i.e., low water, low chloride) which may, at a later time, be specified as spacecraft grade. Pretest coupon surface analysis by X-ray photoelectron spectroscopy (XPS-ESCA) has revealed important differences, for the different cleaning procedures, in the make-up of the surface layer, both in composition and state of chemical combination of the elements involved. Comparisons will be made of XPS/ESCA data, for different cleaning procedures, for specimens before and after propellant exposure.

  5. Impact properties of 304L stainless steel GTAW joints evaluated by high strain rate of compression tests

    NASA Astrophysics Data System (ADS)

    Lee, Woei-Shyan; Lin, Chi-Feng; Liu, Chen-Yang; Tzeng, Fan-Tzung

    2004-12-01

    This paper presents an investigation into the high velocity impact of 304L stainless steel gas tungsten arc welded (GTAW) joints at strain rates between 10-3 and 7.5 × 103 s-1 using a compressive split-Hopkinson bar. The results show that the impact properties and fracture characteristics of the tested weldments depend strongly on applied strain rate. This rate-dependent behavior is in good agreement with model predictions using the hybrid Zerilli-Armstrong constitutive law. It is determined that the tested weldments fail as a result of adiabatic shearing. The fracture surfaces of the fusion zone and base metal regions are characterized by the presence of elongated dimples. The variation in the observed dimple features with strain rate is consistent with the results of the impact stress-strain curves.

  6. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ishio, K.; Nakajima, H.; Mitterbacher, H.; Toplosky, V. J.; Ohmiya, S.; Takano, K.; Gigante, P.

    2006-03-01

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  7. Effect of Composition on the Formation of Delta Ferrite in 304L Austenitic Stainless Steels During Hot Deformation

    NASA Astrophysics Data System (ADS)

    Soleymani, S.; Ojo, O. A.; Richards, N.

    2015-01-01

    Four different AISI 304L austenitic stainless steels with chromium equivalent-to-nickel equivalent (Creq/Nieq) ratios of 1.57, 1.59, 1.62, and 1.81 were chosen for this study. The influence of chemical composition on solid-state formation of delta ferrite phase during hot deformation was investigated. Compression tests were performed at temperature, strain, and strain rate ranges of 1200 to 1300 °C, 10 to 70%, and 0.1 to 10 s-1, respectively. Increasing the temperature, strain, and strain rate led to increased formation of delta ferrite. The results show that the formation of delta ferrite during hot deformation is also strongly dependent on chemical composition. The higher the Creq/Nieq ratio, the higher the tendency for the formation of delta ferrite. The observed behavior may be attributed to plastic deformation-induced formation of crystallographic defects such as dislocations affecting the diffusion rate.

  8. Some aspects of thermomechanical fatigue of AISI 304L stainless steel; Part 1: Creep-fatigue damage

    SciTech Connect

    Zauter, R. ); Christ, H.J. . Inst. of Materials Technology); Mughrabi, H. . Inst. for Materials Science)

    1994-02-01

    Thermomechanical fatigue (TMF) tests on the austenitic stainless steel AISI 304L have been conducted under true' plastic-strain control in vacuum. This report considers the damage occurring during TMF loading. It is shown how the temperature interval and the phasing (in phase, out-of-phase) determine the mechanical response and the lifetime of the specimens. If creep-fatigue interaction takes place during in-phase cycling, the damage occurs inside the material, leading creep-induced damage, and no lifetime reduction occurs, even if the material is exposed periodically to temperature in the creep regime. A formula is proposed which allows prediction of the failure mode, depending on whether creep-fatigue damage occurs or not. At a given strain rate, the formula is able to estimate the temperature of transition between pure fatigue and creep-fatigue damage.

  9. Effect of cold deformation on the electrochemical behaviour of 304L stainless steel in contaminated sulfuric acid environment

    NASA Astrophysics Data System (ADS)

    Luo, Hong; Su, Huaizhi; Ying, Guobing; Dong, Chaofang; Li, Xiaogang

    2017-12-01

    The effect of cold deformation on the microstructure and electrochemical corrosion behaviour of 304L stainless steel in contaminated sulfuric acid solutions (simulated proton exchange membrane fuel cells environments) were evaluated using electron backscatter diffraction analyses, electrochemical measurements, and surface analyses. The internal microstructure,including the grain sizes, angles of the grain boundaries, low coincidence site lattice boundaries, and phase transformations, was changed due to the cold deformation. No noticeable modifications of the pitting corrosion potential were observed during the various deformations, except for a slight enhancement in the passive current density with an increase in the deformation. The CrO3 and metal Ni species in the passive film were investigated after deformation. After heavy deformation (greater than 60%), nickel oxides were detected. Moreover, the Cr/Fe and O2-/OH- ratios in the passive film were higher before deformation, and they decreased with an increase in the deformation level.

  10. Processing and structure of high-energy-rate-forged 21-6-9 and 304L forgings

    SciTech Connect

    Mataya, M.C.; Carr, M.J.; Krenzer, R.W.; Krauss, G.

    1981-08-10

    Two 304L and three Nitronic 40 (21-6-9) high energy rate processed forgings were studied to determine interrelationships that exist between forging history, mechanical properties, microstructure, macrostructure, and substructure. A striking observation is the wide variation in properties and structure between different forgings and also between different locations within an individual forging. Variations were related to either finishing temperature of the last forming stage or to the forming sequence. For example, lower finishing temperatures resulted in higher dislocation densities and therefore higher strengths. Higher finishing temperatures promoted dynamic recrystallization, lower dislocation densities, and lower strengths. With respect to forming sequence, locations in the forging which are formed first undergo a number of additional thermal cycles while the rest of the part is being formed. These areas are usually recrystallized and have lower dislocation densities, and therefore lower strengths relative to locations formed later in the sequence.

  11. A Study on Deformation Behavior of 304L Stainless Steel During and After Plate Rolling at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Pourabdollah, P.; Serajzadeh, S.

    2016-12-01

    In this work, microstructural evolutions and mechanical properties of AISI 304L stainless steel were studied after rolling operations at elevated temperatures. Rolling experiments were conducted under warm and hot rolling conditions in the range of 600-1000 °C employing different reductions. Then, the developed microstructures and the mechanical properties of the steel were evaluated by means of uniaxial tensile testing, metallographic observations, and x-ray diffraction method. Besides, two-dimensional finite element analysis coupled with artificial neural network modeling was developed to assess thermo-mechanical behavior of the steel during and after rolling. The results show that inhomogeneities in strain and temperature distributions are reduced under warm rolling conditions. Static recrystallization can be operative under hot rolling conditions and relatively low reduction, i.e., reduction of 25%. However, for the case of higher reductions, the rate of recrystallization decreases considerably owing to severe temperature drop in the plate being rolled. Furthermore, the rolled plates show negative strain rate sensitivity while this phenomenon is affected by the rolling temperature.

  12. Effect of Isothermal Hold on the Microstructural Evolution of the Stainless Steel 304L/Zircaloy-4 Interface

    NASA Astrophysics Data System (ADS)

    Lebaili, A.; Taouinet, M.; Nibou, D.; Lebaili, S.; Hodaj, F.

    2017-07-01

    The transition from solid-state bonding of the stainless steel 304L/Zircaloy-4 diffusion couple to a partial liquid-phase bonding is important for the bonding process at temperatures ranging from 950 to 1050 °C. In this study, the temperature at which a melting process occurs at the interface after 45 min of isothermal holdings is determined experimentally. This melting process leads to a drastic change in the thickness of the reaction products zone (RPZ) as well as on its microstructure. Diffusion couples were characterized by SEM-EDS, and quantitative chemical analyses of different phases are performed by EPMA. The RPZ consists of three layers: the (α-Fe-Cr) phase layer and two layers consisting of Zr(Fe,Cr)2 (ɛ), Zr2(Fe,Ni) and (α-Zr) phases. The thickness of these layers strongly depends on the holding temperature. The analysis allowed the description of the physicochemical phenomena occurring during isothermal holding as well as during cooling. The solidification paths are determined at 1000, 1020 and 1050 °C. Hardness tests are performed on the bonded samples in order to qualify the mechanical properties of different phases of the RPZ. This study leads to a better understanding of the complex phenomena intervening in the joining process which is very useful for applications in industrial scale.

  13. Effect of forging strain rate and deformation temperature on the mechanical properties of warm-worked 304L stainless steel

    SciTech Connect

    Switzner, N. T.; Van Tyne, C. J.; Mataya, M. C.

    2010-01-25

    Stainless steel 304L forgings were produced with four different types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The final forgings were done at the warm working (low hot working) temperatures of 816 °C, 843°C, and 871°C. The objectives of the study were to characterize and understand the effect of industrial strain rates (i.e. processing equipment), and deformation temperature on the mechanical properties for the final component. Some of the components were produced with an anneal prior to the final forging while others were deformed without the anneal. The results indicate that lower strain rates produced lower strength and higher ductility components, but the lower strain rate processes were more sensitive to deformation temperature variation and resulted in more within-part property variation. The highest strain rate process, HERF, resulted in slightly lower yield strength due to internal heating. Lower processing temperatures increased strength, decreased ductility but decreased within-part property variation. The anneal prior to the final forging produced a decrease in strength, a small increase in ductility, and a small decrease of within-part property variation.

  14. A Study on Deformation Behavior of 304L Stainless Steel During and After Plate Rolling at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Pourabdollah, P.; Serajzadeh, S.

    2017-02-01

    In this work, microstructural evolutions and mechanical properties of AISI 304L stainless steel were studied after rolling operations at elevated temperatures. Rolling experiments were conducted under warm and hot rolling conditions in the range of 600-1000 °C employing different reductions. Then, the developed microstructures and the mechanical properties of the steel were evaluated by means of uniaxial tensile testing, metallographic observations, and x-ray diffraction method. Besides, two-dimensional finite element analysis coupled with artificial neural network modeling was developed to assess thermo-mechanical behavior of the steel during and after rolling. The results show that inhomogeneities in strain and temperature distributions are reduced under warm rolling conditions. Static recrystallization can be operative under hot rolling conditions and relatively low reduction, i.e., reduction of 25%. However, for the case of higher reductions, the rate of recrystallization decreases considerably owing to severe temperature drop in the plate being rolled. Furthermore, the rolled plates show negative strain rate sensitivity while this phenomenon is affected by the rolling temperature.

  15. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  16. Evaluation of stress corrosion cracking of irradiated 304L stainless steel in PWR environment using heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Gupta, J.; Hure, J.; Tanguy, B.; Laffont, L.; Lafont, M.-C.; Andrieu, E.

    2016-08-01

    IASCC has been a major concern regarding the structural and functional integrity of core internals of PWR's, especially baffle-to-former bolts. Despite numerous studies over the past few decades, additional evaluation of the parameters influencing IASCC is still needed for an accurate understanding and modeling of this phenomenon. In this study, Fe irradiation at 450 °C was used to study the cracking susceptibility of 304 L austenitic stainless steel. After 10 MeV Fe irradiation to 5 dpa, irradiation-induced damage in the microstructure was characterized and quantified along with nano-hardness measurements. After 4% plastic strain in a PWR environment, quantitative information on the degree of strain localization, as determined by slip-line spacing, was obtained using SEM. Fe-irradiated material strained to 4% in a PWR environment exhibited crack initiation sites that were similar to those that occur in neutron- and proton-irradiated materials, which suggests that Fe irradiation may be a representative means for studying IASCC susceptibility. Fe-irradiated material subjected to 4% plastic strain in an inert argon environment did not exhibit any cracking, which suggests that localized deformation is not in itself sufficient for initiating cracking for the irradiation conditions used in this study.

  17. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    NASA Astrophysics Data System (ADS)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  18. A transmission electron microscopy evaluation of solid-state upset welds in Type 304L stainless steel

    SciTech Connect

    Tosten, M.H.

    1995-09-08

    Transmission electron microscopy (TEM) was used to characterize the microstructures at and near the weld interface in upset welded Type 304L stainless steel test samples. Two sample configurations were examined in this study; upset welded cylinders prepared using a commercial resistance welder and cylindrical shaped samples welded in a Gleeble 1500 thermomechanical simulation device. The Gleeble samples evaluated were welded at 800 C, 900 C and 1,200 C with a 0.5 cm weld upset. The base microstructure of the samples varied with weld temperature. The lower temperature specimens contained a large free-dislocation density and distinct dislocation cells. The higher temperature specimens contained well-developed subgrains and a much lower free-dislocation density. The microstructure of the upset welded samples most closely resembled the 1,200 C Gleeble sample. No distinct bond line was observed by TEM in any of the specimens, i.e., diffusion and grain growth occurred across all weld interfaces. However, weld interfaces in both specimen configurations were characterized by the presence of 50--300 nm diameter particles spaced between 300 and 1,300 nm apart. Through the use of electron diffraction analysis and X-ray microanalysis two precipitate types were identified in both specimen configurations. A crystalline phase very similar to Mn{sub 1.5}Cr{sub 1.5}O{sub 4} and an amorphous phase enriched mainly in Si and Al were observed. Surface oxides and/or internal impurities may be sources for these precipitates. Future work will include a controlled study designed to determine the origin of the interface precipitates.

  19. The microstructure and fracture behavior of the dissimilar alloy 690-SUS 304L joint with various Nb addition

    NASA Astrophysics Data System (ADS)

    Lee, H. T.; Jeng, S. L.; Kuo, T. Y.

    2003-05-01

    This study investigates the microstructure and fracture behavior of dissimilar weldments of alloy 690 and SUS 304L for various additions of niobium (0.1, 1.03, 2.49, and 3.35 wt pct) in the flux. With identical parameters and procedures, weldments were butt welded by the shielding metal arc welding (SMAW) process using three layers, with each layer being deposited in a single pass. The results indicate that the microstructure of the fusion zone was primarily dendritic and that the contents of Ni, Cr, and Fe within this zone remain relatively constant and resemble alloy 690. With Nb addition, it is noted that the microstructure changes from a cellular to columnar dendrite and equiaxed dendrite. Meanwhile, the dendrite arm spacing reduces and the secondary arms grow longer. Moreover, the composition of the interdendritic phase, whose precipitate volume percentage increases from 5 to 25 pct, changes from Al-Ti-O to Nb rich. The spread of the interdendritic phase is less in the root bead than in the cap bead due to the greater influence of base metal dilution in this region. Mechanical tests indicate that Nb addition increases the average hardness of the weldment and reduces its elongation prior to rupture. However, the tensile strength is essentially unchanged by Nb addition. It is found that the average hardness of the root bead is generally lower than the cap bead, and that the tensile specimens all rupture in the fusion zone, with the fracture surfaces exhibiting ductile features. It is noted that the cap bead tends to rupture interdendritically with increasing Nb addition. Finally, fractography shows that the dimples in the root become larger and shallower with Nb addition and are rich with an interdendritic phase.

  20. Solidification Behavior and Weldability of Dissimilar Welds Between a Cr-Free, Ni-Cu Welding Consumable and Type 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sowards, Jeffrey W.; Liang, Dong; Alexandrov, Boian T.; Frankel, Gerald S.; Lippold, John C.

    2012-04-01

    The solidification behavior of a Cr-free welding consumable based on the Ni-Cu system was evaluated in conjunction with Type 304L stainless steel. The weld metal microstructure evolution was evaluated with optical and secondary electron microscopy, energy dispersive spectroscopy, X-ray diffraction, button melting, and thermodynamic (CALPHAD-based) modeling. Solidification partitioning patterns showed that higher dilutions of the filler metal by Type 304L increased segregation of Ti, Cu, and Si to interdendritic regions. Button melting experiments showed a widening of the solidification temperature range with increasing dilution because of the expansion of the austenite solidification range and formation of Ti(C,N) via a eutectic reaction. The model predictions showed good correlation with button melting experiments and were used to evaluate the nature of the Ti(C,N) precipitation reaction. Solidification cracking susceptibility of the weld metal was shown to increase with dilution of 304L stainless steel based on testing conducted with the cast pin tear test. The increase in cracking susceptibility is associated with expansion of the solidification temperature range and the presence of eutectic liquid at the end of solidification that wets solidification grain boundaries.

  1. Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

    SciTech Connect

    Unnikrishnan, Rahul; Idury, K.S.N. Satish; Ismail, T.P.; Bhadauria, Alok; Shekhawat, S.K.; Khatirkar, Rajesh K.; Sapate, Sanjay G.

    2014-07-01

    Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

  2. RESULTS OF EXPERIMENT TO DETERMINE CORROSION RATES FOR 304L IN HB-LINE DISSOLVER VESSEL VENTILATION SYSTEM

    SciTech Connect

    Mickalonis, J; Kathryn Counts, K

    2008-02-22

    Radioactive material being processed as part of the DE3013 program for HB-Line will result in the presence of chlorides, and in some cases fluorides, in the dissolver. Material Science and Technology developed an experimental plan to evaluate the impact of chloride on corrosion of the dissolver vessel ventilation system. The plan set test variables from the proposed operating parameters, previous test results, and a desired maximum chloride concentration for processing. The test variables included concentrations of nitric acid, fluorides and chlorides, and the presence of a welded and stressed metal coupon. Table 1 contains expected general corrosion rates in the HB-Line vessel vent system from dissolution of 3013 contents of varying nitric acid and chloride content. These general corrosion rates were measured upstream of the condenser in the experiment's offgas system near the entrance to the dissolver. However, they could apply elsewhere in the offgas system, depending on factors not simulated in the testing, including offgas system temperatures and airflow. Localized corrosion was significant in Tests One, Two, and Three. This corrosion is significant because it will probably be the first mode of penetration of the 304L steel in several places in the system. See Table 2. For Tests One and Three, the penetration rate of localized corrosion was much higher than that for general corrosion. It was approximately four times higher in Test One and at least 45 times higher in Test Three, penetrating an entire coupon thickness of 54 mils in 186 hours or less. There was no significant difference in corrosion between welded areas and un-welded areas on coupons. There was also no significant attack on stressed portions of coupons. It is probable that the lack of corrosion was because the stressed areas were facing downwards and offered no place for condensation or deposits to form. Had deposits formed, pitting may have occurred and led to stress corrosion cracking. The

  3. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    SciTech Connect

    Malik, Hitendra K.; Singh, Omveer; Dahiya, Raj P.

    2015-08-28

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N{sub 2} and 30% H{sub 2} gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  4. Influence of Size on the Microstructure and Mechanical Properties of an AISI 304L Stainless Steel—A Comparison between Bulk and Fibers

    PubMed Central

    Baldenebro-Lopez, Francisco J.; Gomez-Esparza, Cynthia D.; Corral-Higuera, Ramon; Arredondo-Rea, Susana P.; Pellegrini-Cervantes, Manuel J.; Ledezma-Sillas, Jose E.; Martinez-Sanchez, Roberto; Herrera-Ramirez, Jose M.

    2015-01-01

    In this work, the mechanical properties and microstructural features of an AISI 304L stainless steel in two presentations, bulk and fibers, were systematically studied in order to establish the relationship among microstructure, mechanical properties, manufacturing process and effect on sample size. The microstructure was analyzed by XRD, SEM and TEM techniques. The strength, Young’s modulus and elongation of the samples were determined by tensile tests, while the hardness was measured by Vickers microhardness and nanoindentation tests. The materials have been observed to possess different mechanical and microstructural properties, which are compared and discussed. PMID:28787949

  5. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    NASA Astrophysics Data System (ADS)

    Malik, Hitendra K.; Singh, Omveer; Dahiya, Raj P.

    2015-08-01

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N2 and 30% H2 gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  6. Influence of Heat Input on the Content of Delta Ferrite in the Structure of 304L Stainless Steel GTA Welded Joints

    NASA Astrophysics Data System (ADS)

    Sejč, Pavol; Kubíček, Rastislav

    2011-12-01

    Welding of austenitic stainless steel has its specific issues, even when the weldability is considered good. The main problems of austenitic stainless steel welding are connected with its metallurgical weldability. The amount of the components presented in the structure of stainless steel welded joint affect its properties, therefore the understanding of the behavior of stainless steel during its welding is important for successful processing and allows the fabricators the possibility to manage the resulting issues. This paper is focused on the influence of heat input on the structural changes in GTA welded joints of austenitic stainless steel designated: ASTM SA TP 304L.

  7. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-05

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  8. Fracture and the formation of sigma phase, M[sub 23]C[sub 6], and austenite from delta-ferrite in an AISI 304L stainless steel

    SciTech Connect

    Tseng, C.C.; Shen, Y.; Thompson, S.W.; Krauss, G. . Dept. of Metallurgical and Materials Engineering); Mataya, M.C. )

    1994-06-01

    The decomposition of delta-ferrite and its effects on tensile properties and fracture of a hot-rolled AISI 304L stainless steel plate were studied. Magnetic response measurements of annealed specimens showed that the transformation rate of delta-ferrite was highest at 720 C. Transformation behavior was characterized by light microscopy, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy on thin foils. The initial transformation of delta-ferrite ([delta]) to austenite ([gamma]) and a chromium-rich carbide (M[sub 23]C[sub 6]) occurred by a lamellar eutectoid reaction, [sigma] [r reversible] M[sub 23]C[sub 6] + [gamma]. The extent of the reaction was limited by the low carbon content of the 304L plate, and the numerous, fine M[sub 23]C[sub 6] particles of the eutectoid structure provide microvoid nucleation sites in tensile specimens annealed at 720 C for short times. Sigma phase ([sigma]) formed as a result of a second eutectoid reaction, [delta] [r reversible] [sigma] + [gamma]. Brittle fracture associated with the plate-shaped sigma phase of the second eutectoid structure resulted in a significant decrease in reduction of area (RA) in the transverse tensile specimens. The RA for longitudinal specimens was not affected by the formation of sigma phase. Tensile strengths were little affected by delta-ferrite decomposition products in either longitudinal or transverse orientations.

  9. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  10. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    PubMed Central

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  11. Proventricular nematodiasis in wrinkled hornbills (Aceros corrugatus).

    PubMed

    Ferrell, Shannon T; Pope, Katherine A; Gardiner, Chris; Bradway, Daniel S; Ambrose, Dana L; MacLean, Robert A; Norton, Terry M; Stedman, Nancy L; Garner, Michael M

    2009-09-01

    Three immature Sunda wrinkled hornbills (Aceros corrugatus) were diagnosed postmortem with proventricular spirurid nematodiasis. Concurrent severe disseminated larval granulomatosis in other visceral organs was considered contributory to mortality in each case. Clinical signs of nematodiasis were vague but generally consisted of weight loss, anorexia, and lethargy. Frequent antemortem fecal examinations were negative for spirurid eggs. In these present cases, based on routine histopathology, both prophylactic and empirically based therapeutic anthelmintic treatments had no evident benefit in the elimination of the proventricular nematodes. Spirurid nematodiasis may be an important cause of mortality in young hornbills.

  12. Étude par diffraction des rayons X de la nitruration plasma d'un acier 304L Influence sur l'oxydation à 1000 ^{circ}C

    NASA Astrophysics Data System (ADS)

    Marot, L.; Buscail, H.; Straboni, A.; Riffard, F.; Caudron, E.; Cueff, R.

    2002-07-01

    This work presents the influence of various nitridation parameters on the 304L steel oxidation at 1000 ^{circ}C, in air under atmospheric pressure. Nitridation temperatures were ranging between 300 ^{circ}C and 430 ^{circ}C with exposure times lasting from 2 to 8 hours. At 300 and 430 ^{circ}C, the nitridation treatment leads to the solid solution surface formation γ-N without any nitride formation. After oxidation at 1000 ^{circ}C of blank specimens, X ray diffraction reveals the FeCr2O4 spinel formation. This oxide does not act as a good diffusion barrier. With nitrogen treated specimens, the higher the nitridation temperature is and the longer the exposure time is, better is the oxidation behaviour at 1000 ^{circ}C. We then observe that the Cr{1,3}Fe{0,7}O3 oxide is more present in the oxide sale from the very beginning of the oxidation test which is correlated to a final lower mass gain. Cette étude porte sur l'influence des paramètres de nitruration plasma sur l'oxydation de l'acier 304L à 1000 ^{circ}C, sous air, à la pression atmosphérique. Les températures employées lors de la nitruration ont été de 300 ^{circ}C et 430 ^{circ}C pour des durées de nitruration variant entre 2 et 8 heures. A 300 et 430 ^{circ}C, la nitruration conduit à la formation d'une solution solide γ-N en surface sans provoquer la formation de nitrures. Après oxydation à 1000 ^{circ}C du 304L non nitruré, la diffraction des rayons X révèle la formation d'une couche de type spinelle FeCr2O4 qui ne semble pas jouer le rôle de barrière de diffusion. Pour les échantillons préalablement nitrurés, plus la température de nitruration est élevée et plus la durée du traitement est longue, meilleur est le comportement en oxydation. Nous observons alors l'oxyde Cr{1,3}Fe{0,7}O3 en proportion importante dès le début de l'oxydation et une prise de masse finale plus faible.

  13. Gas tungsten arc welding and friction stir welding of ultrafine grained AISI 304L stainless steel: Microstructural and mechanical behavior characterization

    SciTech Connect

    Sabooni, S.; Karimzadeh, F.; Enayati, M.H.; Ngan, A.H.W.; Jabbari, H.

    2015-11-15

    In the present study, an ultrafine grained (UFG) AISI 304L stainless steel with the average grain size of 650 nm was successfully welded by both gas tungsten arc welding (GTAW) and friction stir welding (FSW). GTAW was applied without any filler metal. FSW was also performed at a constant rotational speed of 630 rpm and different welding speeds from 20 to 80 mm/min. Microstructural characterization was carried out by High Resolution Scanning Electron Microscopy (HRSEM) with Electron Backscattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). Nanoindentation, microhardness measurements and tensile tests were also performed to study the mechanical properties of the base metal and weldments. The results showed that the solidification mode in the GTAW welded sample is FA (ferrite–austenite) type with the microstructure consisting of an austenite matrix embedded with lath type and skeletal type ferrite. The nugget zone microstructure in the FSW welded samples consisted of equiaxed dynamically recrystallized austenite grains with some amount of elongated delta ferrite. Sigma phase precipitates were formed in the region ahead the rotating tool during the heating cycle of FSW, which were finally fragmented into nanometric particles and distributed in the weld nugget. Also there is a high possibility that the existing delta ferrite in the microstructure rapidly transforms into sigma phase particles during the short thermal cycle of FSW. These suggest that high strain and deformation during FSW can promote sigma phase formation. The final austenite grain size in the nugget zone was found to decrease with increasing Zener–Hollomon parameter, which was obtained quantitatively by measuring the peak temperature, calculating the strain rate during FSW and exact examination of hot deformation activation energy by considering the actual grain size before the occurrence of dynamic recrystallization. Mechanical properties observations showed that the welding

  14. Materials Reliability Program: Environmental Fatigue Testing of Type 304L Stainless Steel U-Bends in Simulated PWR Primary Water (MRP-137)

    SciTech Connect

    R.Kilian

    2004-12-01

    Laboratory data generated in the past decade indicate a significant reduction in component fatigue life when reactor water environmental effects are experimentally simulated. However, these laboratory data have not been supported by nuclear power plant component operating experience. In recent comprehensive review of laboratory, component and structural test data performed through the EPRI Materials Reliability Program, flow rate was identified as a critical variable that was generally not considered in laboratory studies but applicable in plant operating environments. Available data for carbon/low-alloy steel piping components suggest that high flow is beneficial regarding the effects of a reactor water environment. Similar information is lacking for stainless steel piping materials. This report documents progress made to date in an extensive testing program underway to evaluate the effects of flow rate on the corrosion fatigue of 304L stainless steel under simulated PWR primary water environmental conditions.

  15. 76 FR 67253 - Requested Administrative Waiver of the Coastwise Trade Laws: Vessel ACERO AZUL; Invitation for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-31

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF TRANSPORTATION Maritime Administration Requested Administrative Waiver of the Coastwise Trade Laws: Vessel ACERO AZUL... the vessel ACERO AZUL is: INTENDED COMMERCIAL USE OF VESSEL: ``Passenger for hire.'' GEOGRAPHIC...

  16. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  17. Beam-broadening effects in STEM/EDS measurement of radiation-induced segregation in high-purity 304L stainless steel

    SciTech Connect

    Busby, J.T.; Was, G.S.; Allen, T.R. |; Kenik, E.A.; Zaluzec, N.J.

    1997-10-01

    Radiation-induced segregation (RIS) is the spatial redistribution of elements at defect sinks such as grain boundaries and free surfaces during irradiation. This phenomenon has been studied in a wide variety of alloys and has been linked to irradiation-assisted stress corrosion cracking (IASCC) of nuclear reactor core components. Therefore, accurate determination of the grain boundary composition is important in understanding its effects on environmental cracking. Radiation-induced segregation profiles are routinely measured by scanning-transmission electron microscopy using energy-dispersive X-ray spectroscopy (STEM-EDS) and Auger electron spectroscopy (AES). Because of the narrow width of the segregation profile (typically less than 10-nm full width at half-maximum), the accuracy of grain boundary concentration measurements using STEM/EDS depends on the characteristics of the analyzing instrument, specifically, the excited volume in which x-rays are generated. This excited volume is determined by both electron beam diameter and the primary electron beam energy. Increasing the primary beam energy in STEM/EDS produces greater measured grain boundary segregation, as the reduced electron beam broadening a smaller excited volume. In this work, the effect of beam broadening is assessed on segregation measurements in a 304L stainless steel sample irradiated with 3.2 MeV protons at 400 C to doses of 3.0 and 0.1 dpa. The STEM/EDS measurements are also compared to measurements made using AES.

  18. Effect of internal heating during hot compression testing on the stress-strain behavior and hot working characteristics of Alloy 304L

    SciTech Connect

    Mataya, M.C.; Sackschewsky, V.E.

    1993-05-01

    Temperature change from conversion of deformation to internal heat, and its effect on stress-strain behavior of alloy 304L was investigated by initially isothermal (temperature of specimen, compression dies, environment equilibrated at initiation of test) uniaxial compression. Strain rate was varied 0.01 s{sup {minus}1} to 1 s{sup {minus}1} (thermal state of specimen varied from nearly isothermal to nearly adiabatic). Specimens were deformed at 750 to 1150 to a strain of 1. Change in temperature with strain was calculated via finite element analysis from measured stress-strain data and predictions were confirmed with thermocouples to verify the model. Temperature increased nearly linearly at the highest strain rate, consistent with temperature rise being a linear function of strain (adiabatic). As strain rate was lowered, heat transfer from superheated specimen to cooler dies caused sample temperature to increase and then decrease with strain as the sample thinned and specimen-die contact area increased. As-measured stress was corrected. Resulting isothermal flow curves were compared to predictions of a simplified method suggested by Thomas and Shrinivasan and differences are discussed. Strain rate sensitivity, activation energy for deformation, and flow curve peak associated with onset of dynamic recrystallization were determined from both as-measured and isothermal stress-strain data and found to vary widely. The impact of utilizing as-measured stress-strain data, not corrected for internal heating, on results of a number of published investigations is discussed.

  19. Effect of microstructure and chemical composition on localized corrosion resistance of a AISI 304L stainless steel after nanopulsed-laser surface melting

    NASA Astrophysics Data System (ADS)

    Pacquentin, W.; Caron, N.; Oltra, R.

    2015-11-01

    Changes induced in the surface properties of AISI 304L stainless steel when it is treated with a nanopulsed ytterbium-doped fiber laser were investigated to determine the microscale distribution of its physico-chemical properties. A Gaussian energy distribution was created with a radius of 71 μm (1/e2) at the focal point. Local investigations were carried out using transmission electron microscopy to consider the effect of overlapping individual laser impacts. The results obtained reveal that laser surface melting leads to changes in the crystallographic structure of the steel through the formation of a δ-ferritic phase. It also results in the creation of an oxide layer that increases the corrosion resistance of the steel, with the chemical composition, structure and thickness of this layer being dependent on the overlap percentage and the position along the beam radius. Measurement of the localized corrosion resistance in a 30 g L-1 NaCl solution using polarization curves found that optimal laser treatment conditions can led to an increase in the breakdown potential of more than 500 mV, which corresponds to a significant improvement in corrosion resistance.

  20. The effect of anisotropy on the intermediate and final form in deep drawing of SS304L, with high draw ratios: Experimentation and numerical simulation

    NASA Astrophysics Data System (ADS)

    Qayyum, F.; Shah, M.; Muqeet, A.; Afzal, J.

    2016-08-01

    High deep draw ratio of metal sheets is often required in industry to produce complex structural components and is considered to be problematic beyond a draw ratio of 1.7. In addition, anisotropy of material plays a great role in the final form of deep drawn products. In this research AISI SS304 L high draw ratio deep drawing (HDR) cups have been developed by using multiple intermediate annealing steps. The form of flange produced at each draw step is recorded, Numerical simulation of the process is carried out using ABAQUS StandardTM. Accurate modelling of the process requires anisotropic parameters. Tensile tests at 0o, 15o, 30o, 45o, 60o, 75o, 90o to the rolling direction are carried out to determine the Lankford coefficients and hardening coefficients in each direction. The detailed material data obtained is then applied to simulate the HDR process. The forms recorded experimentally are compared with simulation results and conclusion is drawn as to the accuracy of the simulation.

  1. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    NASA Astrophysics Data System (ADS)

    Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

    2015-05-01

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381-394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M6C and M23C6-type carbides, and γ'- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  2. Determining nitrogen requirements of Aceros and Buceros hornbills.

    PubMed

    Foeken, Sijmen G; de Vries, Max; Hudson, Elisabeth; Sheppard, Christine D; Dierenfeld, Ellen S

    2008-07-01

    Over 2 months, seven feeding trials were conducted at St. Catherines Island, GA, to quantify protein intake and utilization in captive mature nonreproducing Aceros (n=3 spp.) and Buceros (n=2 spp.) Hornbills were fed homogeneous isocaloric diets. A mixture of Bird of Paradise pellets, grapes, and raisins was offered to the birds as grape-sized balls, supplemented with diced cantaloupe melon to maintain hydration. To vary the protein level (range 10.8-22.6%) within the diets, different amounts of a powdered soy protein supplement were added to the mixture. Test diets were fed for 3 consecutive days. Birds were weighed to test for differences among diets. All excreta and diet samples were collected for nitrogen (N) analysis. Feeding trials were separated by a 4-day period, in which the bird's regular diet was fed. Data were analyzed for N balance, N equilibrium (regression of N intake vs. N excretion) and body mass. Regression analysis of N balances of the nine birds showed that the N equilibriums ranged from 0.081 to 0.595 g N/kg(0.75)/d with an average of 0.387+/-0.298. No differences in N balances were found between Aceros and Buceros hornbills. The methodology of this study suggested a dietary crude protein (CP) requirement of 7.3+/-3.0% dry matter (DM) in a diet containing 4.0 kcal. However, this value was determined by extrapolation and has not been experimentally determined to be adequate. In this study, the hornbills maintained body mass on a diet containing 10.8% CP (with energy at 4.0 kcal/g DM). Zoo Biol 27:282-293, 2008. (c) 2008 Wiley-Liss, Inc.

  3. Relationships Between the Phase Transformation Kinetics, Texture Evolution, and Microstructure Development in a 304L Stainless Steel Under Biaxial Loading Conditions: Synchrotron X-ray and Electron Backscatter Diffraction Studies

    DOE PAGES

    Cakmak, Ercan; Choo, Hahn; Kang, Jun-Yun; ...

    2015-02-11

    Here we report that the relationships between the martensitic phase transformation kinetics, texture evolution, and the microstructure development in the parent austenite phase were studied for a 304L stainless steel that exhibits the transformation-induced plasticity effect under biaxial loading conditions at ambient temperature. The applied loading paths included: pure torsion, simultaneous biaxial torsion/tension, simultaneous biaxial torsion/compression, and stepwise loading of tension followed by torsion (i.e., first loading by uniaxial tension and then by pure torsion in sequence). Synchrotron X-ray and electron backscatter diffraction techniques were used to measure the evolution of the phase fractions, textures, and microstructures as a functionmore » of the applied strains. The influence of loading character and path on the changes in martensitic phase transformation kinetics is discussed in the context of (1) texture-transformation relationship and the preferred transformation of grains belonging to certain texture components over the others, (2) effects of axial strains on shear band evolutions, and (3) volume changes associated with martensitic transformation.« less

  4. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part II. Thick-walled tube with cross-bore

    NASA Astrophysics Data System (ADS)

    Feng, H.; Donth, B.; Mughrabi, H.

    1998-01-01

    In part I, the autofrettage of a smooth thick-walled tube of the austenitic stainless steel AISI 304 L was studied by finite-element (FE) modelling. It was shown that low- temperature autofrettage is more efficient than autofrettage at room temperature, since it produces a larger beneficial compressive residual tangential (hoop) stress at the inner bore of the tube and hence permits a more significant enhancement of the fatigue resistance against pulsating internal pressure. The objective of the present study (part II) was to investigate the technically more relevant case of a thick-walled tube with a cross-bore made of the same steel. For this purpose, three-dimensional FE calculations were performed in order to characterize the influences of the autofrettage pressure and temperature on the stress and strain changes, in particular at the site of the cross-bore, also taking into account the effects of work hardening and reverse yielding. The results indicate that low-temperature autofrettage can also be applied advantageously in the case of thick-walled tubes with a cross-bore by virtue of the significantly larger residual compressive stresses, compared to room temperature autofrettage. From the quantitative FE calculations, the optimal combination of autofrettage temperature and pressure were concluded to lie in the range of 0965-0393/6/1/007/img1 to 0965-0393/6/1/007/img2, respectively. The calculated results were found to be in fair agreement with the measured values.

  5. Relationships Between the Phase Transformation Kinetics, Texture Evolution, and Microstructure Development in a 304L Stainless Steel Under Biaxial Loading Conditions: Synchrotron X-ray and Electron Backscatter Diffraction Studies

    SciTech Connect

    Cakmak, Ercan; Choo, Hahn; Kang, Jun-Yun; Ren, Yang

    2015-02-11

    Here we report that the relationships between the martensitic phase transformation kinetics, texture evolution, and the microstructure development in the parent austenite phase were studied for a 304L stainless steel that exhibits the transformation-induced plasticity effect under biaxial loading conditions at ambient temperature. The applied loading paths included: pure torsion, simultaneous biaxial torsion/tension, simultaneous biaxial torsion/compression, and stepwise loading of tension followed by torsion (i.e., first loading by uniaxial tension and then by pure torsion in sequence). Synchrotron X-ray and electron backscatter diffraction techniques were used to measure the evolution of the phase fractions, textures, and microstructures as a function of the applied strains. The influence of loading character and path on the changes in martensitic phase transformation kinetics is discussed in the context of (1) texture-transformation relationship and the preferred transformation of grains belonging to certain texture components over the others, (2) effects of axial strains on shear band evolutions, and (3) volume changes associated with martensitic transformation.

  6. Relationships between the Phase Transformation Kinetics, Texture Evolution, and Microstructure Development in a 304L Stainless Steel under Biaxial Loading Conditions: Synchrotron X-Ray and Electron Back-Scatter Diffraction Studies

    SciTech Connect

    Cakmak, Ercan; Choo, Hahn; Kang, Jun-Yun; Ren, Yang

    2015-05-01

    The relationships between the martensitic phase transformation kinetics, texture evolution, and the microstructure development in the parent austenite phase were studied for a 304L stainless steel that exhibits the transformation-induced plasticity effect under biaxial loading conditions at ambient temperature. The applied loading paths included: pure torsion, simultaneous biaxial torsion/tension, simultaneous biaxial torsion/compression, and stepwise loading of tension followed by torsion (i.e., first loading by uniaxial tension and then by pure torsion in sequence). Synchrotron X-ray and electron backscatter diffraction techniques were used to measure the evolution of the phase fractions, textures, and microstructures as a function of the applied strains. The influence of loading character and path on the changes in martensitic phase transformation kinetics is discussed in the context of (1) texture-transformation relationship and the preferred transformation of grains belonging to certain texture components over the others, (2) effects of axial strains on shear band evolutions, and (3) volume changes associated with martensitic transformation.

  7. Tropical hornbills (Aceros cassidix, Aceros undulatus, and Buceros hydrocorax) use ballistic transport to feed with their large beaks.

    PubMed

    Baussart, Sabine; Bels, Vincent

    2011-02-01

    The most common and plesiomorphic mechanism of food transport in tetrapods is lingual-based. Neognathous birds use this mechanism for exploiting a large diversity of food resources, whereas paleognathous birds use cranioinertial mechanism with or without tongue involvement. Food transport in three hornbills' species (Aceros cassidix, A. undulatus, and Buceros hydrocorax) is defined by a ballistic transport mechanism. Only one transport cycle is used for moving the food from the tip of the beak to the pharynx. The tongue never makes contact with the food nor is it used to expand the buccal cavity. In hornbills, filmed through high-speed video, time to food release occurred between 0.11 and 0.16 sec before time to maximum gape. The ballistic curves show similar patterns. Maximum gape angle is significantly different between the three species. Each species show a different kinematic and motor pattern of head movements associated with ballistic transport. In A. undulatus, head rotation follows a continuous pattern similar to that reported earlier in toucans. A. cassidix rotates head downward at the time of maximum gape to permit food to reach the pharynx without touching the mandible. B. hydrocorax elevates the head along the transport cycle to avoid contact with the food to the cavity of the upper beak. Selection of large food items in the diet may explain the evolutionary trend of using ballistic transport in the feeding behavior of hornbills, which play a key role in tropical forest ecology by dispersing seeds.

  8. Welding of Vanadium, Tantalum, 304L and 21-6-9 Stainless Steels, and Titanium Alloys at Lawrence Livermore National Laboratory using a Fiber Delivered 2.2 kW Diode Pumped CW Nd:YAG Laser

    SciTech Connect

    Palmer, T; Elmer, J; Pong, R; Gauthier, M

    2006-06-16

    This report summarizes the results of a series of laser welds made between 2003 and 2005 at Lawrence Livermore National Laboratory (LLNL). The results are a compilation of several, previously unpublished, internal LLNL reports covering the laser welding of vanadium, tantalum, 304L stainless steel, 21-6-9 (Nitronic 40) steel, and Ti-6Al-4V. All the welds were made using a Rofin Sinar DY-022 diode pumped continuous wave Nd:YAG laser. Welds are made at sharp focus on each material at various power levels and travel speeds in order to provide a baseline characterization of the performance of the laser welder. These power levels are based on measurements of the output power of the laser system, as measured by a power meter placed at the end of the optics train. Based on these measurements, it appears that the system displays a loss of approximately 10% as the beam passes through the fiber optic cable and laser optics. Since the beam is delivered to the fixed laser optics through a fiber optic cable, the effects of fiber diameter are also briefly investigated. Because the system utilizes 1:1 focusing optics, the laser spot size at sharp focus generally corresponds to the diameter of the fiber with which the laser is delivered. Differences in the resulting weld penetration in the different materials system are prevalent, with the welds produced on the Nitronic 40 material displaying the highest depths (> 5 mm) and minimal porosity. A Primes focusing diagnostic has also been installed on this laser system and used to characterize the size and power density distribution of the beams as a function of both power and focus position. Further work is planned in which this focusing diagnostic will be used to better understand the effects of changes in beam properties on the resulting weld dimensions in these and other materials systems.

  9. Contribution à la modélisation du soudage TIG des tôles minces d'acier austénitique 304L par un modèle source bi-elliptique, avec confrontation expérimentale

    NASA Astrophysics Data System (ADS)

    Aissani, M.; Maza, H.; Belkessa, B.; Maamache, B.

    2005-05-01

    Ce travail contribue dans la modélisation du phénomène du soudage de l'acier inoxydable Austénitique 304L, afin d'étudier le comportement thermique d'un joint de soudure, obtenu par le procédé de soudage à l'arc électrique TIG (Tungsten-Inert-Gas). Le modèle simulant la source d'énergie de soudage, utilise une distribution surfacique Gaussienne du flux de chaleur provenant de l'arc électrique. La forme de cette source est supposée circulaire pour un premier cas et de forme bi-elliptique pour un second cas, tout en procédant à l'évaluation des champs et cycles thermiques à chaque instant, pour déterminer l'étendu des zones à risque, et l'effet de la vitesse de soudage sur ces dernières. Permettant ainsi de remonter par la suite, aux problèmes de contraintes résiduelles et déformations générées dans l'assemblage soudé. L'équation de chaleur régissant le problème est discrétisée par la méthode des volumes finis. Les calculs sont effectués en considérant que les propriétés physiques et thermiques ainsi que les conditions aux limites de convection et rayonnement, sont dépendante de la température. Pour évaluer la précision du modèle, une comparaison avec des mesures expérimentales de température d'un essai de soudage a été effectuée, les résultats indiquent un bon accord.

  10. "Estudio tribologico de aceros para moldes. Aplicacion al moldeo por inyeccion de polibutilentereftalato reforzado con fibra de vidrio"

    NASA Astrophysics Data System (ADS)

    Martinez Mateo, Isidoro Jose

    fabricacion del molde, tienen una gran influencia sobre su comportamiento en servicio a lo largo de la vida util del molde. En la primera parte del presente estudio, a partir de ensayos punzon sobre disco, se ha determinado la relacion entre la resistencia al desgaste y la dureza de aceros para moldes obtenidos a partir de bloques de gran espesor, estudiando los principales mecanismos de desgaste que tienen lugar. A continuacion, con el fin de determinar el dano superficial que sufren los aceros para moldes en condiciones reales de inyeccion, se han estudiado distintos tipos de aceros utilizados comercialmente en moldes de inyeccion de polimeros y materiales compuestos, seleccionando las condiciones de operacion para determinar la variacion de la rugosidad superficial del acero en funcion del material inyectado, del numero de operaciones sucesivas de inyeccion y de la orientacion del flujo de inyeccion, mediante tecnicas de perfilometria optica y microscopia electronica de barrido. Ademas del dano superficial sufrido por el acero con el numero de piezas inyectadas, tambien se ha determinado la evolucion de la rugosidad superficial de los materiales inyectados, polibutilentereftalato (PBT) puro y materiales compuestos derivados de PBT por adicion de un 20 o un 50% en peso de fibra de vidrio. En el caso de las piezas inyectadas, se ha caracterizado su microestructura en funcion del flujo de inyeccion y de la densidad de fibra, se han determinado sus propiedades termicas y dinamico-mecanicas, asi como la variacion de la rugosidad superficial de las piezas inyectadas con el numero de operaciones de inyeccion y con la geometria de las distintas secciones de las piezas. Finalmente, se ha evaluado la resistencia a la abrasion de PBT reforzado con un 50% de fibra, en funcion del numero de piezas inyectadas y de la direccion de rayado con respecto a la orientacion del flujo de inyeccion.

  11. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950`s are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  12. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950's are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  13. Effect of texture on corrosion behavior of AISI 304L stainless steel

    SciTech Connect

    Ravi Kumar, B. . E-mail: ravik@nmlindia.org; Singh, Raghuvir; Mahato, Bhupeshwar; De, P.K.; Bandyopadhyay, N.R.; Bhattacharya, D.K.

    2005-02-15

    Electrochemical behavior of austenitic AISI 304 stainless steel in two different solutions is presented here. Effect of cold rolling conditions on corrosion behavior of the steel is studied with respect to strain-induced {alpha}'-martensite phase, residual stress, and texture of both the austenite and {alpha}'-martensite phases. The annealed steel plate has been unidirectionally cold, rolled-up to 90% reductions. X-ray diffraction (XRD) technique has been employed to quantify the volume fractions of austenite and martensite phases and to study the textural development in the steel in rolled conditions. The presence of close pack crystallographic planes parallel to the specimen surface found to improve the corrosion properties.

  14. Flux effect on the ion-beam nitriding of austenitic stainless-steel AISI 304L

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Pranevicius, L.; Barradas, N.P.

    2005-06-15

    The effect of flux and Ar pretreatment during ion-beam nitriding of austenitic stainless steel is investigated. The ion energy and temperature were 1.2 keV and 400 deg. C, respectively, the ion current densities were 0.5, 0.67, and 0.83 mA cm{sup -2}. The nitrogen distribution profiles were measured using nuclear reaction analysis. The obtained nitrogen distribution profiles were analyzed by the means of the nitrided layer thickness evolution due to sputtering and diffusion and the model of trapping-detrapping. Both approaches could fit well the experimental results, however, different diffusion coefficients have to be assumed for each current density. In addition, the diffusion coefficients are higher for higher current densities. On the other hand, it is shown that the pretreatment with Ar-ion beam at nitriding temperatures produces only a thermal effect without any other influence on the following nitrogen diffusion. The results are discussed in relation with surface and temperature effects and atomic transport mechanisms.

  15. Microtopographic Analysis of Part-Through Crack Growth in Alloy 304L Plate-type Tension Specimens

    SciTech Connect

    W. R. Lloyd; E. D. Steffler; J. H. Jackson

    2003-04-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) used their microtopography analysis method to examine the fracture process in two Type 304 stainless steel, part-through crack, plate-type specimens. The two specimens had different initial defect geometries – one being nearly semicircular and moderately deep, the other being longer and shallower. The microtopographic analysis allowed determination of parameters such as: the crack tip opening displacement at initiation; the crack tip opening angle during ductile tearing; the crack mouth opening at through-thickness penetration; and, the incremental crack front profiles throughout the crack growth process. In essence, these data provide a nearly complete description of the entire ductile fracture process for the two cases examined. We describe the microtopographic analysis procedure as it was applied to these two specimens. Crack growth profiles predicted by the microtopography analysis are compared with those shown by heat tinting of the actual fracture subsurface, showing excellent agreement. Several areas of ductile crack growth theory relevant to the microtopographic method of analysis are discussed, including possible effects on the accuracy of the analyses. The accuracy of the resultant data is reviewed, and found acceptable or better. Areas for additional development of the microtopography method to improve accuracy in three-dimensional ductile fracture analysis are identified.

  16. On the interface between LENS deposited stainless steel 304L repair geometry and cast or machined components.

    SciTech Connect

    Smugeresky, John E.; Harris, Marc F.; Griffith, Michelle Lynn; Gill, David Dennis; Robino, Charles Victor

    2004-12-01

    Laser Engineered Net Shaping (LENS) is being evaluated for use as a metal component repair/modification process for the NWC. An aspect of the evaluation is to better understand the characteristics of the interface between LENS deposited material and the substrate on which it is deposited. A processing and metallurgical evaluation was made on LENS processed material fabricated for component qualification tests. A process parameter evaluation was used to determine optimum build parameters and these parameters were used in the fabrication of tensile test specimens to study the characteristics of the interface between LENS deposited material and several types of substrates. Analyses of the interface included mechanical properties, microstructure, and metallurgical integrity. Test samples were determined for a variety of geometric configurations associated with interfaces between LENS deposited material and both wrought base material and previously deposited LENS material. Thirteen different interface configurations were fabricated for evaluation representing a spectrum of deposition conditions from complete part build, to hybrid substrate-LENS builds, to repair builds for damaged or re-designed housings. Good mechanical properties and full density were observed for all configurations. When tested to failure, fracture occurred by ductile microvoid coalescence. The repair and hybrid interfaces showed the same metallurgical integrity as, and had properties similar to, monolithic LENS deposits.

  17. Properties of High-Frequency Sub-Wavelength Ripples on Stainless Steel 304L under Ultra Short Pulse Laser Irradiation

    NASA Astrophysics Data System (ADS)

    Mitko, V. S.; Römer, G. R. B. E.; Veld, A. J. Huis in `t.; Skolski, J. Z. P.; Obona, J. V.; Ocelík, V.; De Hosson, J. T. M.

    The paper concentrates on surface texturing on sub-micro meter scale with ultra short laser pulses that has several applications, e.g. changing the hydrophilic/hydrophobic performance, optical or tribological properties of materials. In general, the formations of wavy structures, or ripples on a surface irradiated by short pulse lasers has been observed experimentally since 1965, and are usually referred to as Laser Induced Periodic Surface Structures (LIPSS). Generally Low Spatial Frequency LIPSS (LSFL) and High Spatial Frequency LIPSS (HSFL) are observed. The existing theoretical models do not describe the origin, nor growth of the ripples satisfactorily. That is why the experimental approach still plays a leading role in the investigation of ripple formation. In this paper we study the development of HSFL and LSFL as a result of picosecond laser pulses on a surface of stainless steel. Influences of number of pulses and pulse overlap on ripples growth were examined.

  18. Clearance patterns for {sup 111}In-oxide particles deposited in specific airways of beagle dogs

    SciTech Connect

    Snipes, M.B.; Muggenburg, B.A.; Griffith, W.C.; Guilmette, R.A.

    1994-11-01

    The International Commission on Radiological Protection (ICRP) has incorporated long-term retention of radioactive particles in conducting airways into its newly approved respiratory tract dosimetry model. This model is purported to provide a better basis for assessing risk associated with human inhalation exposures to radioactive particles. However, applying the new model requires an understanding of particle retention patterns in conducting airways of the lung. Studies are being conducted at ITRI to quantify long-term retention patterns for particles deposited at specific sites in conducting airways of Beagle dogs. The dog was selected as a model because long-term retention and clearance patterns for particles deposited in the lungs of dogs and humans are similar.

  19. VizieR Online Data Catalog: The first Fermi LAT SNR catalog (1SC) (Acero+, 2016)

    NASA Astrophysics Data System (ADS)

    Acero, F.; Ackermann, M.; Ajello, M.; Baldini, L.; Ballet, J.; Barbiellini, G.; Bastieri, D.; Bellazzini, R.; Bissaldi, E.; Blandford, R. D.; Bloom, E. D.; Bonino, R.; Bottacini, E.; Brandt, T. J.; Bregeon, J.; Bruel, P.; Buehler, R.; Buson, S.; Caliandro, G. A.; Cameron, R. A.; Caputo, R.; Caragiulo, M.; Caraveo, P. A.; Casandjian, J. M.; Cavazzuti, E.; Cecchi, C.; Chekhtman, A.; Chiang, J.; Chiaro, G.; Ciprini, S.; Claus, R.; Cohen, J. M.; Cohen-Tanugi, J.; Cominsky, L. R.; Condon, B.; Conrad, J.; Cutini, S.; D'Ammando, F.; de Angelis, A.; de Palma, F.; Desiante, R.; Digel, S. W.; di Venere, L.; Drell, P. S.; Drlica-Wagner, A.; Favuzzi, C.; Ferrara, E. C.; Franckowiak, A.; Fukazawa, Y.; Funk, S.; Fusco, P.; Gargano, F.; Gasparrini, D.; Giglietto, N.; Giommi, P.; Giordano, F.; Giroletti, M.; Glanzman, T.; Godfrey, G.; Gomez-Vargas, G. A.; Grenier, I. A.; Grondin, M.-H.; Guillemot, L.; Guiriec, S.; Gustafsson, M.; Hadasch, D.; Harding, A. K.; Hayashida, M.; Hays, E.; Hewitt, J. W.; Hill, A. B.; Horan, D.; Hou, X.; Iafrate, G.; Jogler, T.; Johannesson, G.; Johnson, A. S.; Ka, Mae T.; Katagiri, H.; Kataoka, J.; Katsuta, J.; Kerr, M.; Knodlseder, J.; Kocevski, D.; Kuss, M.; Laffon, H.; Lande, J.; Larsson, S.; Latronico, L.; Lemoine-Goumard, M.; Li, J.; Li, L.; Longo, F.; Loparco, F.; Lovellette, M. N.; Lubrano, P.; Magill, J.; Maldera, S.; Marelli, M.; Mayer, M.; Mazziotta, M. N.; Michelson, P. F.; Mitthumsiri, W.; Mizuno, T.; Moiseev, A. A.; Monzani, M. E.; Moretti, E.; Morselli, A.; Moskalenko, I. V.; Murgia, S.; Nemmen, R.; Nuss, E.; Ohsugi, T.; Omodei, N.; Orienti, M.; Orlando, E.; Ormes, J. F.; Paneque, D.; Perkins, J. S.; Pesce-Rollins, M.; Petrosian, V.; Piron, F.; Pivato, G.; Porter, T. A.; Raino, S.; Rando, R.; Razzano, M.; Razzaque, S.; Reimer, A.; Reimer, O.; Renaud, M.; Reposeur, T.; Rousseau, R.; Saz Parkinson, P. M.; Schmid, J.; Schulz, A.; Sgro, C.; Siskind, E. J.; Spada, F.; Spandre, G.; Spinelli, P.; Strong, A. W.; Suson, D. J.; Tajima, H.; Takahashi, H.; Tanaka, T.; Thayer, J. B.; Thompson, D. J.; Tibaldo, L.; Tibolla, O.; Torres, D. F.; Tosti, G.; Troja, E.; Uchiyama, Y.; Vianello, G.; Wells, B.; Wood, K. S.; Wood, M.; Yassine, M.; Den Hartog P. R.; Zimmer, S.

    2016-06-01

    We have systematically characterized the Fermi/LAT 1-100GeV emission from 36 months (from 2008 August 4 to 2011 August 4) in 279 regions containing known radio SNRs, identifying sources emitting in the regions and then determining the likelihood that the source nearest the SNR is associated with it. We found 102 candidates, 30 of which have sufficient spatial overlap and significance with the alternative IEMs to suggest they are the GeV counterparts to their corresponding radio SNRs and an additional 14 candidates which may also be related to the SNRs. (3 data files).

  20. VizieR Online Data Catalog: Fermi LAT third source catalog (3FGL) (Acero+, 2015)

    NASA Astrophysics Data System (ADS)

    Acero, F.; Ackermann, M.; Ajello, M.; Albert, A.; Atwood, W. B.; Axelsson, M.; Baldini, L.; Ballet, J.; Barbiellini, G.; Bastieri, D.; Belfiore, A.; Bellazzini, R.; Bissaldi, E.; Blandford, R. D.; Bloom, E. D.; Bogart, J. R.; Bonino, R.; Bottacini, E.; Bregeon, J.; Britto, R. J.; Bruel, P.; Buehler, R.; Burnett, T. H.; Buson, S.; Caliandro, G. A.; Cameron, R. A.; Caputo, R.; Caragiulo, M.; Caraveo, P. A.; Casandjian, J. M.; Cavazzuti, E.; Charles, E.; Chaves, R. C. G.; Chekhtman, A.; Cheung, C. C.; Chiang, J.; Chiaro, G.; Ciprini, S.; Claus, R.; Cohen-Tanugi, J.; Cominsky, L. R.; Conrad, J.; Cutini, S.; D'Ammando, F.; de Angelis, A.; Deklotz, M.; de Palma, F.; Desiante, R.; Digel, S. W.; di Venere, L.; Drell, P. S.; Dubois, R.; Dumora, D.; Favuzzi, C.; Fegan, S. J.; Ferrara, E. C.; Finke, J.; Franckowiak, A.; Fukazawa, Y.; Funk, S.; Fusco, P.; Gargano, F.; Gasparrini, D.; Giebels, B.; Giglietto, N.; Giommi, P.; Giordano, F.; Giroletti, M.; Glanzman, T.; Godfrey, G.; Grenier, I. A.; Grondin, M.-H.; Grove, J. E.; Guillemot, L.; Guiriec, S.; Hadasch, D.; Harding, A. K.; Hays, E.; Hewitt, J. W.; Hill, A. B.; Horan, D.; Iafrate, G.; Jogler, T.; Johannesson, G.; Johnson, R. P.; Johnson, A. S.; Johnson, T. J.; Johnson, W. N.; Kamae, T.; Kataoka, J.; Katsuta, J.; Kuss, M.; La Mura, G.; Landriu, D.; Larsson, S.; Latronico, L.; Lemoine-Goumard, M.; Li, J.; Li, L.; Longo, F.; Loparco, F.; Lott, B.; Lovellette, M. N.; Lubrano, P.; Madejski, G. M.; Massaro, F.; Mayer, M.; Mazziotta, M. N.; McEnery, J. E.; Michelson, P. F.; Mirabal, N.; Mizuno, T.; Moiseev, A. A.; Mongelli, M.; Monzani, M. E.; Morselli, A.; Moskalenko, I. V.; Murgia, S.; Nuss, E.; Ohno, M.; Ohsugi, T.; Omodei, N.; Orienti, M.; Orlando, E.; Ormes, J. F.; Paneque, D.; Panetta, J. H.; Perkins, J. S.; Pesce-Rollins, M.; Piron, F.; Pivato, G.; Porter, T. A.; Racusin, J. L.; Rando, R.; Razzano, M.; Razzaque, S.; Reimer, A.; Reimer, O.; Reposeur, T.; Rochester, L. S.; Romani, R. W.; Salvetti, D.; Sanchez-Conde, M.; Saz Parkinson, P. M.; Schulz, A.; Siskind, E. J.; Smith, D. A.; Spada, F.; Spandre, G.; Spinelli, P.; Stephens, T. E.; Strong, A. W.; Suson, D. J.; Takahashi, H.; Takahashi, T.; Tanaka, Y.; Thayer J. G, .; Thayer, J. B.; Thompson, D. J.; Tibaldo, L.; Tibolla, O.; Torres, D. F.; Torresi, E.; Tosti, G.; Troja, E.; van Klaveren, B.; Vianello, G.; Winer, B. L.; Wood, K. S.; Wood, M.; Zimmer, S.

    2015-08-01

    The data for the 3FGL catalog were taken during the period from 2008 August 4 (15:43 UTC) to 2012 July 31 (22:46 UTC), to covering close to 4yr. The LAT detects γ-rays in the energy range from 20MeV to more than 300GeV. (3 data files).

  1. Are Sulfate Reducing Bacteria Important to the Corrosion of Stainless Steels?

    DTIC Science & Technology

    2009-01-01

    behavior of types 304 and 316 stainless steels for direct corrosion rate determination of experimental alloys 304L and 316L . However, the software...5 i 304L 316L I I I us + 904L Figure 2. Calculated corrosion rates for alloys 430, 304L , 316L , and 904L after modeled exposure to...elements. Derivatization decreased in the following order 430> 304L > 316L >904L. Laboratory results compared favorably with electrochemical model

  2. Revenido de un acero bain?tico nanoestructurado: un an?lisis a nivel at?mico

    SciTech Connect

    Caballero, Francesca G.; Miller, Michael K; Mateo, C. Garcia

    2008-01-01

    New developments with bainite have resulted in a steel with an ultimate tensile strength of 1.7-2.5 GPa and a toughness in excess of 30-40 MPa m1/2. The novel microstructure is generated in a high carbon high silicon steel isothermally transformed at temperatures of 200 C-350 C. Iron does not diffuse during the transformation to bainite at this low temperature. As a result, 20-40 nm thick plates of ferrite are generated, giving rise to the exceptional properties. X-ray diffraction results indicated that the carbon concentration in the bainitic ferrite was much higher than that expected from equilibrium thermodynamics between austenite and ferrite. Atom probe tomography demonstrated that a substantial quantity of carbon (7.4 at. % C) was found to be trapped at dislocations in the vicinity of the ferrite/austenite interface. Carbon trapping at dislocations was found to prevent the decarburization of supersaturated ferrite and in some extent to alter the carbide precipitation sequence during low temperature bainite formation. These results provided the first direct observation of carbon Cottrell Atmospheres in bainitic ferrite. There are important differences in the tempering behavior of bainite and martensite. Much of the carbon precipitates as carbides or partitions from the ferrite to the remaining austenite during bainite formation. As a consequence the bainitic microstructure is less sensitive to additional tempering heat treatment. In contrast, the level of carbon in the bainitic ferrite of this novel bainitic steel is unusually high. Redistribution of alloying elements during tempering of this nanocrystalline steel has been analysed by atom probe tomography. Results suggest that retained austenite decomposes during tempering before full equilibrium is reached at the interface. Moreover, cementite precipitates from supersaturated ferrite via a paraequilibrium transformation mechanism.

  3. Thermal Linear Expansion of Nine Selected AISI Stainless Steels

    DTIC Science & Technology

    1978-04-01

    stainless steels. The nine selected stainless steels are AISI 303, 304, 304L, 316, 317, 321, 347, 410 , and 430. The recoended values Include the...point of the stainless steels. The nine selected stainless steels are AISI 303, 304, 304L, 316, 317, 321, 347, 410 , and 430. The recommended values...Stainless Steel..................................26 8. AISI 410 Stainless Steel..................................29 9. AISI 430 Stainless Steel

  4. Transforming Binary Uncertainties for Robust Speech Recognition

    DTIC Science & Technology

    2006-08-01

    1-0117), an AFRL grant via Veridian and an NSF grant (IIS-0534707). We thank A. Acero and M. L. Seltzer for helpful suggestions. A preliminary...Deng, J. Droppo, and A. Acero , “Dynamic compensation of HMM variances using the feature enhancement uncertainty computed from a parametric model of...amplitude modulation,” IEEE Trans. on Neural Networks, vol. 15, pp. 1135–1150, 2004. [16] X. Huang, A. Acero , and H. Hon, Spoken Language Processing

  5. Towards Environment-Independent Spoken Language Systems

    DTIC Science & Technology

    1990-01-01

    Towards Environment-Independent Spoken Language Systems Alejandro Acero and Richard M. Stern Department of Electrical and Computer Engineering...applications of spectral subtraction and spectral equaliza- tion for speech recognition systems include the work of Van Compemolle [5] and Stem and Acero [12... Acero and Stem [1] proposed an approach to environment normalization in the cepstral domain, going beyond the noise stripping problem. In this paper we

  6. Air Force Genomics, Proteomics, Bioinformatics System, DataCap-Data Collection Module. Phase 1: Development

    DTIC Science & Technology

    2004-07-01

    exist as a series of isolated computational silos, providing a depth of data in a narrow field of research. The Acero Genomics Knowledge Platform (GKP...on top of the Acero Platform. The purpose of the DataCap is to provide the individual researcher with the ability to collect experimental data in a...integrated format compatible with the Acero GKP. This technical report covers the architecture, the design and the operation of the DataCap in its

  7. Vocabulary and Environment Adaptation in Vocabulary-Independent Speech Recognition

    DTIC Science & Technology

    1992-01-01

    normalization (ISDCN) proposed by Acero et al. [2] for microphone adaptation are incorporated into the our VI system to achieve environmental...reverberation from surface reflec- tions, etc. Acero at al. [1,2] proposed a series of environment normal- ization algorithms based on joint...support. References [1] Acero , A. Acoustical and Environmental Robustness in Auto- matic Speech Recognition. Department of Electrical Engineer- ing

  8. Microphone-Independent Robust Signal Processing Using Probabilistic Optimum Filtering

    DTIC Science & Technology

    1994-01-01

    11. A. Acero , "Acoustical and Environmental Robustness in Automatic Speech Recognition," Ph.D. Thesis, Carnegie-MeLton University, Sep- tember 1990...12. R.M. Stem, FJ-I. Leu, Y. Ohshima, T.M. Sullivan, and A. Acero , "Multiple Approaches to Robust Speech Recognition," 1992 Interna- tional

  9. Latin America Report. No. 2738.

    DTIC Science & Technology

    1983-09-14

    Acero Espinosa; EL TIEMPO, 25 Jul 83) 23 Rodriguez Report to L.A. Economists Meeting Published (Roberto Molina; PRISMA LATINOAMERICANO, Jul 83...CUNDINAMARCA Bogota EL TIEMPO in Spanish 25 Jul 83 p 10-D [Article by special correspondent German Acero Espinosa] [Text] La Mesa, Cundinamarca—We

  10. S-N fatigue behavior of Fe25Mn steel and its weld at 298 and 110 K

    NASA Astrophysics Data System (ADS)

    Sung, Hyokyung; Jeong, Daeho; Park, Taedong; Lee, Jongseop; Kim, Sangshik

    2016-09-01

    The S-N fatigue behavior of newly developed Fe25Mn steel, including base metal and butt-welded joint, was investigated at 298 and 110 K, and the results were compared to those of previously reported Fe16Mn2Al and STS304L steels. Fe25Mn steel has quite promising fatigue performance at 298 K and even at 110 K, showing comparable resistance to fatigue to STS304L. The S-N fatigue behavior of Fe25Mn steel was dependent on tensile strength at 298 and 110 K, the trend of which well agreed to that of other austenitic steels. The electron backscatter diffraction and micrographic analyses suggested that transformation induced plasticity and twinning induced plasticity effects did not occur in Fe25Mn steel under fatigue loading at room and cryogenic temperatures. The butt-welded Fe25Mn/Fe25Mn and Fe25Mn/STS304L specimens also showed a satisfactory fatigue behavior which was even comparable to that of STS304L/STS304L specimen at 110 K. The S-N fatigue behavior of Fe25Mn steel and its welds was discussed based on the fractographic and microscopic observations.

  11. A potential metallographic technique for the investigation of pipe bombings.

    PubMed

    Walsh, Graham A; Inal, Osman T; Romero, Van D

    2003-09-01

    This study was conducted in an attempt to develop a metallographic method for the investigation of pipe bombings. Three common pipe materials, ASTM A53 steel, AISI 304L stainless steel, and 6061-T6 aluminum, were shock-loaded using five high explosives and three propellants. The explosives used were ANFO, Composition C4, C6 detasheet, nitroglycerine-based dynamite, and flake TNT. The propellants used were FFFFg black powder. Red Dot smokeless powder, and Turbo Fuel A. The post-blast microstructure, hardness, and, in the case of 304L, transformed martensite content were examined for each test. The damage done to the microstructure was found to increase with increasing detonation velocity of the explosives and increase in pressure generated by the shock-metal interaction. Material hardness and, in the case of 304L, martensite content showed a sharp increase followed by a plateau as the shock pressure and detonation velocity increased.

  12. Tensile Properties, Ferrite Contents, and Specimen Heating of Stainless Steels in Cryogenic Gas Tests

    SciTech Connect

    Ogata, T.; Yuri, T.; Ono, Y.

    2006-03-31

    We performed tensile tests at cryogenic temperatures below 77 K and in helium gas environment for SUS 304L and SUS 316L in order to obtain basic data of mechanical properties of the materials for liquid hydrogen tank service. We evaluate tensile curves, tensile properties, ferrite contents, mode of deformation and/or fracture, and specimen heating during the testing at 4 to 77 K. For both SUS 304L and 316L, tensile strength shows a small peak around 10 K, and specimen heating decreases above 30 K. The volume fraction of {alpha}-phase increases continuously up to 70 % with plastic strain, at approximately 15 % plastic strain for 304L and up to 35 % for 316L. There was almost no clear influence of testing temperature on strain-induced martensitic transformation at the cryogenic temperatures.

  13. Thermal stability and adhesion of low-emissivity electroplated Au coatings.

    SciTech Connect

    Jorenby, Jeff W.; Hachman, John T., Jr.; Yang, Nancy Y. C.; Chames, Jeffrey M.; Clift, W. Miles

    2010-12-01

    We are developing a low-emissivity thermal management coating system to minimize radiative heat losses under a high-vacuum environment. Good adhesion, low outgassing, and good thermal stability of the coating material are essential elements for a long-life, reliable thermal management device. The system of electroplated Au coating on the adhesion-enhancing Wood's Ni strike and 304L substrate was selected due to its low emissivity and low surface chemical reactivity. The physical and chemical properties, interface bonding, thermal aging, and compatibility of the above Au/Ni/304L system were examined extensively. The study shows that the as-plated electroplated Au and Ni samples contain submicron columnar grains, stringers of nanopores, and/or H{sub 2} gas bubbles, as expected. The grain structure of Au and Ni are thermally stable up to 250 C for 63 days. The interface bonding is strong, which can be attributed to good mechanical locking among the Au, the 304L, and the porous Ni strike. However, thermal instability of the nanopore structure (i.e., pore coalescence and coarsening due to vacancy and/or entrapped gaseous phase diffusion) and Ni diffusion were observed. In addition, the study also found that prebaking 304L in the furnace at {ge} 1 x 10{sup -4} Torr promotes surface Cr-oxides on the 304L surface, which reduces the effectiveness of the intended H-removal. The extent of the pore coalescence and coarsening and their effect on the long-term system integrity and outgassing are yet to be understood. Mitigating system outgassing and improving Au adhesion require a further understanding of the process-structure-system performance relationships within the electroplated Au/Ni/304L system.

  14. Proposed Testing to Assess the Accuracy of Glass-To-Metal Seal Stress Analyses.

    SciTech Connect

    Chambers, Robert S.; Emery, John M; Tandon, Rajan; Antoun, Bonnie R.; Stavig, Mark E.; Newton, Clay S.; Gibson, Cory S; Bencoe, Denise N.

    2014-09-01

    The material characterization tests conducted on 304L VAR stainless steel and Schott 8061 glass have provided higher fidelity data for calibration of material models used in Glass - T o - Metal (GTM) seal analyses. Specifically, a Thermo - Multi - Linear Elastic Plastic ( thermo - MLEP) material model has be en defined for S S304L and the Simplified Potential Energy Clock nonlinear visc oelastic model has been calibrated for the S8061 glass. To assess the accuracy of finite element stress analyses of GTM seals, a suite of tests are proposed to provide data for comparison to mo del predictions.

  15. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-04-17

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  16. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-05-02

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  17. Analysis of Factors that have Influenced Outcomes of Battles and Wars: A Data Base of Battles and Engagements. Volume 5. World War II, 1939-1945; Campaigns in North Africa, Italy, and Western Europe. Part 2. Wars of the 20th Century.

    DTIC Science & Technology

    1983-06-01

    Grazzanise 12-14 Oct Caiazzo 13J14 Oc Capua. 13 Oct Castel Volturno 13-15 Octj Monte Acero 13-14 Oct Triflisco 13-14 Oct Dragoni 15-17 Oct Canal 1 17-18 Oct...October, while other divisions ".,ൔ to the left were crossing the Volturno, elements of the 45th Division launched attacks on and around Monte Acero ...encountered slight resistance. By the evening of 13 October, the southeastern slope of Monte Acero had been cleared and on the next day the rest of the

  18. Historical Characteristics of Combat for Wargames. (Benchmarks)

    DTIC Science & Technology

    1988-07-01

    Terraii Cover dity ture; Maneuver Wdth Dpth::Suprs; Monte Acero Itily V Oct-43 US Ger Div Div Rugged Mixed Dry Temp Frontal Atk 8 No Monte Camino I...Ia ------ ;Posture Wdth OpthU:Oays Hrs;: Atkr Dfdr:Atkr Dfdrlment8: Attacker Defender :--Men---:: Sqds: Monte Acero Delay 8 2 133 130 5...8pns8IGuns Msl:ties: :--Men--8: Sqds: tars:;8pns;:Tanks8:Wpns8;Guns Msli;ties: Monte Acero 66 106 32 69 0 6,435 51 32 44 40 43 0 53 Monte Camino I 218

  19. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or coating. (b) With cargo concentrations of 98 percent or greater, aluminum or stainless steel. (c) With cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid...

  20. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... only, if the inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  1. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  2. Novel Approach for Welding Stainless Steel Using Cr-Free Welding Consumables

    DTIC Science & Technology

    2004-12-31

    compared to type 304L stainless steel. Keywords: Welding , Corrosion , Stainless steel, Nickel, Copper, Palladium , Molybdenum, Dilution... Corrosion Center, Dept. of Materials Science and Engineering **Dept. of Industrial, Welding and Systems Engineering The Ohio State University...PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) *Fontana Corrosion Center, Dept. of Materials Science and Engineering **Dept. of Industrial, Welding and

  3. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BULK LIQUID, LIQUEFIED GAS, OR COMPRESSED GAS HAZARDOUS MATERIALS Design and Equipment Cargo... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or... cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid austenitic...

  4. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BULK LIQUID, LIQUEFIED GAS, OR COMPRESSED GAS HAZARDOUS MATERIALS Design and Equipment Cargo... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or... cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid austenitic...

  5. Multi-Canister overpack dual pressure rating

    SciTech Connect

    SMITH, K.E.

    1998-11-03

    The SNF Project will change the Multi-Canister Overpack (MCO) design pressure rating in the mechanical closure configuration to 150 psig to permit substitution of 304L/304 stainless steel for the higher cost XM-19 in the MCO collar. The 450 psig pressure rating for the final welded MCO will remain unchanged.

  6. Design, Fabrication and Test of a Formation of Two Satellites Connected by a Tether

    DTIC Science & Technology

    2007-08-03

    Device (PMD), consisting of filters and screens, will be integrated into this tank. The shell is manufactured with Stainless Steel 316L with the...internal filters manufactured with Stainless Steel 304L/ 316L . The internal screens are of expanded aluminum 901A. Table 4 highlights the specifications of

  7. Radial Distribution of Martensitic Phase Transformation in a Metastable Stainless Steel under Torsional Deformation: A Synchrotron X-ray Diffraction Study

    SciTech Connect

    Cakmak, Ercan; Choo, Hahn; An, Ke; Ren, Yang

    2011-01-01

    The strain-induced martensitic phase transformation in a metastable 304 L stainless steel under torsional deformation was investigated using synchrotron X-ray diffraction. The measured radial distribution of the martensite phase fraction in a solid cylindrical specimen agrees well with the prediction based on a combination of transformation kinetics and a radial plastic strain distribution equation.

  8. 46 CFR 151.55-1 - General.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... stainless steel shall be used as materials of construction. For concentrations of less than 98 percent, 304L or 316 stainless steel shall be used as materials of construction. (j) Zinc, alloys that have more... HAZARDOUS MATERIAL CARGOES Special Requirements for Materials of Construction § 151.55-1 General. (a) This...

  9. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Packagings for Class 7 (Radioactive) Materials § 178.358-5 Required markings. (a) Markings must be as... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on...

  10. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Packagings for Class 7 (Radioactive) Materials § 178.358-5 Required markings. (a) Markings must be as... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on...

  11. Feasibility of a novel approach for fast, economical determination of radiation damage in nuclear reactor cores. [Annual report, November 1, 1992--October 30, 1993

    SciTech Connect

    Was, G.S.

    1993-07-07

    Progress was made in the following areas: radioinduced segregation (modeling and experiment), deformation of irradiated microstructures, stress corrosion cracking of irradiated microstructures, and development of an apparatus to determine the role of deformation on the radiation microstructure in-situ. Materials used were based on Ni-Cr-Fe and 304L.

  12. Consonants and vowels contribute differently to visual word recognition: ERPs of relative position priming.

    PubMed

    Carreiras, Manuel; Duñabeitia, Jon Andoni; Molinaro, Nicola

    2009-11-01

    This paper shows that the nature of letters--consonant versus vowel--modulates the process of letter position assignment during visual word recognition. We recorded Event Related Potentials while participants read words in a masked priming semantic categorization task. Half of the words included a vowel as initial, third, and fifth letters (e.g., acero [steel]). The other half included a consonant as initial, third, and fifth (e.g., farol [lantern]). Targets could be preceded 1) by the initial, third, and fifth letters (relative position; e.g., aeo-acero and frl-farol), 2) by 3 consonants or vowels that did not appear in the target word (control; e.g., iui-acero and tsb-farol), or 3) by the same words (identity: acero-acero, farol-farol). The results showed modulation in 2 time windows (175-250 and 350-450 ms). Relative position primes composed of consonants produced similar effects to the identity condition. These 2 differed from the unrelated control condition, which showed a larger negativity. In contrast, relative position primes composed of vowels produced similar effects to the unrelated control condition, and these 2 showed larger negativities as compared with the identity condition. This finding has important consequences for cracking the orthographic code and developing computational models of visual word recognition.

  13. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Strum, M.J.; Weiss, H.; Farmer, J.C. ); Bullen, D.B. )

    1988-06-01

    This volume surveys the effects of welding on the degradation modes of three austenitic alloys: Types 304L and 316L stainless steels and Alloy 825. These materials are candidates for the fabrication of containers for the long-term storage of high-level nuclear waste. The metallurgical characteristics of fusion welds are reviewed here and related to potential degradation modes of the containers. Three specific areas are discussed in depth: (1) decreased resistance to corrosion in the forms of preferential corrosion, sensitization, and susceptibility to stress corrosion cracking, (2) hot cracking in the heat-affected zone and the weld zone, and (3) formation of intermetallic phases. The austenitic alloys are ranked as follows in terms of overall weldability: Alloy 825 (best) > Type 316L stainless steel > Type 304L stainless steel (worst). 108 refs., 31 figs., 7 tabs.

  14. Cryogenic piping material selection for the Component Test Facility (CTF)

    NASA Technical Reports Server (NTRS)

    St. Cyr, William W.

    1991-01-01

    The anticipated high cost of the 8500 psi cryogenic and 15,000 psi gas piping systems used in the CTF at NASA's John C. Stennis Space Center led to the consideration of high-strength materials for these piping systems. Based on years of satisfactory service using austenitic stainless steels in cryogenic applications, particularly for hydrogen service, consideration was limited to the austenitic stainless steels. Attention was focused on alternatives to the 304/304L grades of stainless steel traditionally used in these applications. This paper discusses the various considerations that resulted in the decision to continue using 304/304L for the cryogenic piping and the selection of the nitrogen-strengthened 21Cr-6Ni-9Mn alloy (UNS S21903) for the high-pressure gas systems at the CTF.

  15. Corrosion Study Using Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Farooq, Muhammad Umar

    2003-01-01

    Corrosion is a common phenomenon. It is the destructive result of chemical reaction between a metal or metal alloy and its environment. Stainless steel tubing is used at Kennedy Space Center for various supply lines which service the orbiter. The launch pads are also made of stainless steel. The environment at the launch site has very high chloride content due to the proximity to the Atlantic Ocean. Also, during a launch, the exhaust products in the solid rocket boosters include concentrated hydrogen chloride. The purpose of this project was to study various alloys by Electrochemical Impedance Spectroscopy in corrosive environments similar to the launch sites. This report includes data and analysis of the measurements for 304L, 254SMO and AL-6XN in primarily neutral 3.55% NaCl. One set of data for 304L in neutral 3.55%NaCl + 0.1N HCl is also included.

  16. Thermal conductivity and electrical resistivity of porous material

    NASA Technical Reports Server (NTRS)

    Koh, J. C. Y.; Fortini, A.

    1971-01-01

    Thermal conductivity and electrical resistivity of porous materials, including 304L stainless steel Rigimesh, 304L stainless steel sintered spherical powders, and OFHC sintered spherical powders at different porosities and temperatures are reported and correlated. It was found that the thermal conductivity and electrical resistivity can be related to the solid material properties and the porosity of the porous matrix regardless of the matrix structure. It was also found that the Wiedermann-Franz-Lorenz relationship is valid for the porous materials under consideration. For high conductivity materials, the Lorenz constant and the lattice component of conductivity depend on the material and are independent of the porosity. For low conductivity, the lattice component depends on the porosity as well.

  17. Corrosion Behavior of Stainless Steels in Neutral and Acidified Sodium Chloride Solutions by Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolady, M. R.; Vinje, R. D.

    2004-01-01

    The objective of this work was to evaluate the corrosion performance of three alloys by Electrochemical Impedance Spectroscopy (EIS) and to compare the results with those obtained during a two-year atmospheric exposure study.' Three alloys: AL6XN (UNS N08367), 254SM0 (UNS S32154), and 304L (UNS S30403) were included in the study. 304L was included as a control. The alloys were tested in three electrolyte solutions which consisted of neutral 3.55% NaC1, 3.55% NaC1 in 0.lN HC1, and 3.55% NaC1 in 1.ON HC1. These conditions were expected to be less severe, similar, and more severe respectively than the conditions at NASA's Kennedy Space Center launch pads.

  18. Materials selection for kraft batch digesters

    SciTech Connect

    Wensley, A.; Moskal, M.; Wilton, W.

    1997-08-01

    Several candidate materials were evaluated by corrosion testing in autoclaves containing white and black liquors for batch digesters. The relationship between corrosion rate and corrosion potential was determined for ASTM SA516-Grade 70 carbon steel, UNS S30403 (Type 304L) austenitic stainless steel, UNS S31803 (2205) and UNS S32550 (2605) duplex stainless steels, and two stainless steel weld overlays, applied by the GMAW (gas metal arc welding) and SAW (submerged arc welding) processes. The tests revealed that SA516-Grade 70 carbon steel and type 304L stainless steel can experience high rates of corrosion. For the duplex stainless steels and weld overlays, corrosion resistance improved with chromium content. A chromium content of at least 25% was found to be necessary for good corrosion resistance.

  19. Microstructure, Properties and Weldability of Duplex Stainless Steel 2101

    NASA Astrophysics Data System (ADS)

    Ma, Li; Hu, Shengsun; Shen, Junqi

    2017-01-01

    The continuous development of duplex stainless steels (DSSs) is due to their excellent corrosion resistance in aggressive environments and their mechanical strength, which is usually twice of conventional austenitic stainless steels (ASSs). In this paper, a designed lean duplex stainless steel 2101, with the alloy design of reduced nickel content and increased additions of manganese and nitrogen, is studied by being partly compared with typical ASS 304L steels. The microstructure, mechanical properties, impact toughness, corrosion resistance and weldability of the designed DSS 2101 were conducted. The results demonstrated that both 2101 steel and its weldment show excellent mechanical properties, impact toughness and corrosion resistance, so DSS 2101 exhibits good comprehensive properties and can be used to replace 304L in numerous applications.

  20. Atom probe, AFM, and STM studies on vacuum-fired stainless steels.

    PubMed

    Stupnik, A; Frank, P; Leisch, M

    2009-04-01

    The surface morphology of grades 304L and 316LN stainless steels, after low-temperature bake-out process and vacuum annealing, has been studied by atomic force microscopy (AFM) and scanning tunnelling microscopy (STM). The local elemental composition on the surface before and after thermal treatment has been investigated by atom probe (AP) depth profiling measurements. After vacuum annealing, AFM and STM show significant changes in the surface structure and topology. Recrystallization and surface reconstruction is less pronounced on the 316LN stainless steel. AP depth profiling analyses result in noticeable nickel enrichment on the surface of grade 304L samples. Since hydrogen recombination is almost controlled by surface structure and composition, a strong influence on the outgassing behaviour by the particular surface microstructure can be deduced.

  1. Corrosion of stainless steel piping in a high manganese fresh water

    SciTech Connect

    Avery, R.E.; Lutey, R.W.; Musick, J.; Pinnow, K.E.; Tuthill, A.H.

    1996-07-01

    In March of 1993, about two years after startup in early 1991, pinhole leaks were found in the 16 in. (406 mm) type 304L stainless steel (UNS S30403) raw water piping at the Brunswick-Topsham Water District (BTWD) Potable Water Treatment Plant (PWTP) in Brunswick, Maine. The low chloride manganese-containing well water is chlorinated in the pump house. After reaching the plant, the raw water is handled in type 304L stainless steel (UNS S30403) piping. It was initially felt that the corrosion might be the microbiologically influenced corrosion (MIC) type corrosion described by Tverberg, Pinnow, and Redmerski. Investigation showed that the role of manganese and chlorine differed, in important respects, from that described by Tverberg et. al., and that heat tint scale may have played a significant role in the corrosion that occurred at the BTWD plant.

  2. In situ study of HfO{sub 2} atomic layer deposition on InP(100)

    SciTech Connect

    Dong, H.; Brennan, B.; Kim, J.; Hinkle, C. L.; Wallace, R. M.; Zhernokletov, D.

    2013-04-29

    The interfacial chemistry of the native oxide and chemically treated InP samples during atomic layer deposition (ALD) HfO{sub 2} growth at 250 Degree-Sign C has been studied by in situ X-ray photoelectron spectroscopy. The In-oxide concentration is seen to gradually decrease on the native oxide and acid etched samples. No significant changes of the P-oxide concentrations are detected, while the P-oxides chemical states are seen to change gradually during the initial cycles of ALD on the native oxide and the chemically treated samples. (NH{sub 4}){sub 2}S treatment strongly decreases In-oxide and P-oxide concentrations prior to ALD and maintains low concentrations during the ALD process.

  3. Development of Finite Element Forulations for High-Fidelity Polycrystals and Damage Avoidance in Friction Stir Welding

    DTIC Science & Technology

    2010-07-26

    conducted a parametric study of FSW welding of 304L stainless steel , varying the welding speeds (pin translation and rotation), the thread conditions...0 y=0 a tr~ Figure 3: Strength distribution for FSW of stainless steel . The figure shows state variable for strength on the three planes that cut...in this case and a wormhole would not be expected to form. i Figure 5: Porosity distribution during FSW of stainless steel . The figure shows the

  4. An Evaluation for Creep of 3013 Inner Can Lids

    SciTech Connect

    DAUGHERTY, W. L.; GIBBS, K. M.; LOUTHAN JR., M. R.; DUNN, K. A.

    2005-09-01

    The deflection of Type 304L austenitic stainless steel can lids on inner 3013 containers is monitored to identify any buildup of pressure within the container. This paper provides the technical basis to conclude that creep-induced deformation of these lids will be insignificant unless the temperature of storage exceeds 400 C. This conclusion is based on experimental literature data for Types 304 and 316 stainless steel and on a phenomenological evaluation of potential creep processes.

  5. Corrosion Fatigue of Metals in Marine Environments

    DTIC Science & Technology

    1981-07-01

    AISI 304L and 316L in seawater using smooth cantilever beam specimens rotating at 1450 rpm (24.2 Hz). They defined a corrosion -fatigue strength (CFS...Procedures in Corrosion -Fatigue Testing 3 Fatigue-Life Studies 3 Fatigue-Crack-Growth Studies 9 Environmental Control 10 Phenomena and Mechanisms of... Corrosion Fatigue in Aqueous Environments 15 Mechanical Variables 15 Metallurgical Variables 15 Environmental Variables 16 Fatigue-Crack

  6. The Oxidation and Corrosion Resistance of Nitrided Iron Alloys.

    DTIC Science & Technology

    1981-07-27

    and mechanical properties of the nitrided alloys are understood. However, resistance of nitrided alloys to oxidation and corrosion has received...resulted in an order of magnitude decrease in current density compared with the un-nitrided alloy. The mechanism of corrosion was also found to change...suggested as suitable alternatives to AISI 304L and 316L (18Cr-8Ni types with molybdenum). The Armco Steel Corporation Nitronic series of austenitic

  7. Hot-wall corrosion testing of simulated high level nuclear waste

    SciTech Connect

    Chandler, G.T.; Zapp, P.E.; Mickalonis, J.I.

    1995-01-01

    Three materials of construction for steam tubes used in the evaporation of high level radioactive waste were tested under heat flux conditions, referred to as hot-wall tests. The materials were type 304L stainless steel alloy C276, and alloy G3. Non-radioactive acidic and alkaline salt solutions containing halides and mercury simulated different high level waste solutions stored or processed at the United States Department of Energy`s Savannah River Site. Alloy C276 was also tested for corrosion susceptibility under steady-state conditions. The nickel-based alloys C276 and G3 exhibited excellent corrosion resistance under the conditions studied. Alloy C276 was not susceptible to localized corrosion and had a corrosion rate of 0.01 mpy (0.25 {mu}m/y) when exposed to acidic waste sludge and precipitate slurry at a hot-wall temperature of 150{degrees}C. Type 304L was susceptible to localized corrosion under the same conditions. Alloy G3 had a corrosion rate of 0.1 mpy (2.5 {mu}m/y) when exposed to caustic high level waste evaporator solution at a hot-wall temperature of 220{degrees}C compared to 1.1 mpy (28.0 {mu}/y) for type 304L. Under extreme caustic conditions (45 weight percent sodium hydroxide) G3 had a corrosion rate of 0.1 mpy (2.5 {mu}m/y) at a hot-wall temperature of 180{degrees}C while type 304L had a high corrosion rate of 69.4 mpy (1.8 mm/y).

  8. IMPACT OF NUCLEAR MATERIAL DISSOLUTION ON VESSEL CORROSION

    SciTech Connect

    Mickalonis, J.; Dunn, K.; Clifton, B.

    2012-10-01

    Different nuclear materials require different processing conditions. In order to maximize the dissolver vessel lifetime, corrosion testing was conducted for a range of chemistries and temperature used in fuel dissolution. Compositional ranges of elements regularly in the dissolver were evaluated for corrosion of 304L, the material of construction. Corrosion rates of AISI Type 304 stainless steel coupons, both welded and non-welded coupons, were calculated from measured weight losses and post-test concentrations of soluble Fe, Cr and Ni.

  9. Understanding the operation and use of high temperature electrochemical corrosion rate probes

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Holcomb, Gordon R.; Ziomek-Moroz, M.; Cayard, Michael S.; Eden, David A.

    2004-01-01

    Electrochemical corrosion rate probes were constructed and tested along with mass loss coupons in a N2/O2/CO2 plus water vapor environment. Temperatures ranged from 450 to 600 C. Corrosion rates for ash-covered mild steel, 304L SS, and 316L SS probes using electrochemical techniques were a function of time, temperature, and process environment. Correlation between electrochemical and mass loss corrosion rates was good.

  10. 49 CFR 179.102-4 - Vinyl fluoride, stabilized.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... section. (1) Stainless steel, ASTM A 240/A 240M (IBR, see § 171.7 of this subchapter), Type 304, 304L, 316 or 316L, in which case impact tests are not required; or (2) Steel complying with ASTM Specification A 516 (IBR, see § 171.7 of this subchapter); Grade 70; ASTM Specification A 537 (IBR, see § 171.7 of...

  11. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  12. Characterization of Friction Welded Titanium Alloy and Stainless Steel with a Novel Interlayer Geometry

    NASA Astrophysics Data System (ADS)

    Kumar, R.; Balasubramanian, M.

    The main purpose of the current research work is to identify and investigate a novel method of holding an intermediate metal and to evaluate its metallurgical and mechanical properties. Copper was used as an interlayer material for the welding of this dissimilar Ti-6Al-4V (Ti alloy) and 304L stainless steel (SS). The study shows that the input parameters and surface geometry played a very significant role in producing a good quality joints with minimum heat affected zone and metal loss. A sound weld was achieved between Ti-6Al-4V and SS304L, on the basis of the earlier experiments conducted by the authors in their laboratory, by using copper rod as intermediate metal. Box-Behnken method was used for performing a minimum number of experiments for the study. In the present study, Ti-6Al-4V alloy and SS304L were joined by a novel method of holding the interlayer and new surface geometry for the interlayer. Initially, the drop test was used for determining the quality of the fabricated joint and, subsequently, non-destructive techniques like radiography and C-scan were used. Further optical micrograph, SEM-EDS, hardness and tensile test were done for understanding the performance of the joint.

  13. Impact Testing of Stainless Steel Materials

    SciTech Connect

    R. K. Blandford; D. K. Morton; T. E. Rahl; S. D. Snow

    2005-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates (10 to 200 per second) during accidental drop events. Mechanical characteristics of these materials under dynamic (impact) loads in the strain rate range of concern are not well documented. The goal of the work presented in this paper was to improve understanding of moderate strain rate phenomena on these materials. Utilizing a drop-weight impact test machine and relatively large test specimens (1/2-inch thick), initial test efforts focused on the tensile behavior of specific stainless steel materials during impact loading. Impact tests of 304L and 316L stainless steel test specimens at two different strain rates, 25 per second (304L and 316L material) and 50 per second (304L material) were performed for comparison to their quasi-static tensile test properties. Elevated strain rate stress-strain curves for the two materials were determined using the impact test machine and a “total impact energy” approach. This approach considered the deformation energy required to strain the specimens at a given strain rate. The material data developed was then utilized in analytical simulations to validate the final elevated stress-strain curves. The procedures used during testing and the results obtained are described in this paper.

  14. Long term laboratory corrosion monitoring of calcine bin set materials exposed to zirconia calcine

    SciTech Connect

    Dirk, W.J.

    1994-06-01

    Corrosion testing of Type 1025 carbon steel, 405, 304, 304L, 316L, and 347 stainless steels, and 6061-T6 aluminum were conducted in synthetic zirconia calcine to model long term corrosion performance of bin set material. Testing was conducted over a period of 17 years. The existing calcine bin set {number_sign}1 is constructed of Type 405 stainless steel, 2 through 4 are constructed of Type 304 stainless steel and 5 through 7 are constructed of Type 304L stainless steel. The highest rate observed for Type 304L stainless steel was 8.1 {times} 10{sup {minus}7} inches per month. This would equal a wall thickness loss of about 5 mils after 500 years of storage. Currently, the established schedule for removal of corrosion test coupons from the calcine storage bins is at the end of the 10th, 100th, 250th, and 450th year of solid storage service. Very low corrosion rates and metal oxide data determined from the long term laboratory test, in conjunction with corrosion rates from the coupon assessment of the second bin set, indicate this schedule should be revised from 10 years to 50 years for the first assessment.

  15. Electrochemical Impedance Spectroscopy of Alloys in a Simulated Space Shuttle Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolody, M. R.; Vinje, R. D.; Whitten, M. C.; Li, D.

    2005-01-01

    Corrosion studies began at NASA/Kennedy Space Center in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. An outdoor exposure facility on the beach near the launch pad was established for this purpose at that time. The site has provided over 35 years of technical information on the evaluation of the long-term corrosion performance of many materials and coatings as well as on maintenance procedures. Results from these evaluations have helped NASA find new materials and processes that increase the safety and reliability of our flight hardware, launch structures, and ground support equipment. The launch environment at the Kennedy Space Center (KSC) is extremely corrosive due to the combination of ocean salt spray, heat, humidity, and sunlight. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. Over the years, many materials have been evaluated for their corrosion performance under conditions similar to those found at the launch pads. These studies have typically included atmospheric exposure and evaluation with conventional electrochemical methods such as open circuit potential (OCP) measurements, polarization techniques, and electrochemical impedance spectroscopy (EIS). The atmosphere at the Space Shuttle launch site is aggressive to most metals and causes severe pitting in many of the common stainless steel alloys such as type 304L stainless steel (304L SS). A study was undertaken to find a more corrosion resistant material to replace the existing 304L SS tubing. This paper presents the results from atmospheric exposure as well as electrochemical measurements on the corrosion resistance of AL-6XN (UNS N08367) and 254-SMO (UNS S32154). Type 304L SS (UNS S30403) was used as a control. Conditions at the Space Shuttle launch pad were

  16. Electrochemical Impedance Spectroscopy of Alloys in a Simulated Space Shuttle Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolody, M. R.; Vinje, R. D.

    2004-01-01

    Type 304L stainless steel (304L SS) tubing is currently used in various supply lines that service the Orbiter at NASA's John F. Kennedy Space Center Launch Pads in Florida (USA). The atmosphere at the Space Shuffle launch site is very corrosive due to a combination of factors, such as the proximity of the Atlantic Ocean and the concentrated hydrochloric acid produced by the fuel combustion reaction in the solid rocket boosters. The acidic chloride environment is aggressive to most metals and causes severe pitting in many of the common stainless steel alloys such as 304L SS. Stainless steel tubing is susceptible to pitting corrosion that can cause cracking and rupture of both high-pressure gas and fluid systems. Outages in the systems where failures occur can impact the normal operation of the shuttle and launch schedules. The use of a more corrosion resistant tubing alloy for launch pad applications would greatly reduce the probability of failure, improve safety, lessen maintenance costs, and reduce downtime. A study which included ten alloys was undertaken to find a more corrosion resistant material to replace the existing 304L SS tubing. The study included atmospheric exposure at NASA's John F. Kennedy Space Center outdoor corrosion test site near the launch pads and electrochemical measurements in the laboratory which included DC techniques and electrochemical impedance spectroscopy (EIS). This paper presents the results from EIS measurements on three of the alloys: AL6XN (UN N08367), 254SMO (UNS S32l54), and 304L SS (UNS S30403). Type 304L SS was included in the study as a control. The alloys were tested in three electrolyte solutions which consisted of neutral 3.55% NaC1, 3.55% NaCl in O.1N HC1, and 3.55% NaCl in 1.ON HC1. The solutions were chosen to simulate environments that were expected to be less, similar, and more aggressive, respectively, than those present at the Space Shuttle launch pads. The results from the EIS measurements were analyzed to

  17. 76 FR 74041 - Initiation of Antidumping and Countervailing Duty Administrative Reviews and Request for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-30

    ... revoke in part the antidumping duty order on Steel Wire Garment Hangers from the People's Republic of... Antidumping Duty Proceedings MEXICO: Carbon and Certain Alloy Steel Wire Rod 10/1/10-9/30/11 A-201-830 DeAcero... PEOPLE'S REPUBLIC OF CHINA: Steel Wire 10/1/10-9/30/11 Garment Hangers \\4\\ A-570-918 Angang Clothes...

  18. Fermi-LAT detection of hard spectrum gamma-ray activity from the FSRQ PKS 1532+01

    NASA Astrophysics Data System (ADS)

    Ciprini, S.; Cheung, C. C.

    2015-03-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) PKS 1532+01 (also known as 3FGL J1534.5+0128, Acero et al.

  19. ATel 7453: Fermi LAT detection of a GeV flare from the FSRQ PKS 2032+107

    NASA Astrophysics Data System (ADS)

    Orienti, M.; D'Ammando, F.; Fermi Large Area Telescope Collaboration

    2015-04-01

    The Large Area Telescope (LAT), on board the Fermi Gamma-ray Space Telescope, has observed gamma-ray flaring activity from a source positionally consistent with the flat spectrum radio quasar PKS 2032+107 (also known as 3FGL J2035.3+1055, Acero et al. ...

  20. ATel 7545: Fermi LAT Detection of a GeV flare from spectrally hard FSRQ S4 1800+44

    NASA Astrophysics Data System (ADS)

    Buson, S.; Fermi LAT Collaboration

    2015-05-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) S4 1800+44 (also known as 3FGL J1801.5+4403, Acero et al. ...

  1. An Overview of the SPHINX-II Speech Recognition System

    DTIC Science & Technology

    1993-01-01

    sequence of words wl, w2 , ...w~ with corresponding language and acoustic probabilities. We denote the correct word sequence as 0, and all the incorrect...their help. R e f e r e n c e s 1. Acero , A. Acoustical and Environmental Robustness in Auto- matic Speech Recognition. Department of Electrical

  2. Spatial Relationships Between Bacteria and Localized Corrosion,

    DTIC Science & Technology

    1996-03-01

    of corrosion products on specimens with crevices. After 11 days, 50 ml of natural seawater was added to the abiotic electrolytes containing electrodes...De Mele, H. A. Videla, "Interacciones de Biopeliculas Bacterianas y Compuestos Inorganicos Sobre Aceros Protegidos Catodicamente," 5th Congreso Ibero

  3. Minimizing Speaker Variation Effects for Speaker-Independent Speech Recognition

    DTIC Science & Technology

    1992-01-01

    error rate by more than 50 % through incorporating between-word coarticulation model- ing [13], high-order dynamics [9], sex-dependent shared...gratitude to Professor R. Reddy for his en- couragement and support. References [1] Acero , A. and Stern, R. Environmental Robustness in Automatic

  4. Questa Baseline and Pre-Mining Ground-Water-Quality Investigation. 16. Quality Assurance and Quality Control for Water Analyses

    DTIC Science & Technology

    2004-01-01

    Cover: Patricia Acero , USGS volunteer, measuring pH in Straight Creek, Red River Basin, New Mexico ii Questa Baseline and Pre... 50 ...0.0003 mg/L / 7% Perkin-Elmer model 4110ZL analytical wavelength: 283.3 nm, view: axial; modifier: 50 µg PO 4 + 3 µg Mg(NO 3 ) 2 , atomization

  5. Comparative Experiments on Large Vocabulary Speech Recognition

    DTIC Science & Technology

    1993-01-01

    training. But in this experiment, we also com- puted separate speaker-dependent models for the speakers with 50 -100 utterances, and each speaker...of Speech (R.ASTA-PLP), Proc. of the Second European Conf. on Speech Comm. and Tech. September, 1991. [12] Liu, F-H., Stern, R., Huang, X., Acero , A

  6. Interdiffusion Behavior in Aluminide Coatings for Power Generation Applications

    SciTech Connect

    Zhang, Y.; Pint, B.A.; Haynes, J.A.; Cooley, K.M.; Wright, I.G.

    2003-04-22

    One of the critical issues for the application of iron aluminide coatings is the loss of Al from the coating into the Fe-base substrate alloys which do not contain aluminum. The interdiffusion behavior between chemical vapor deposited (CVD) aluminide coatings and ferritic and austenitic substrates is being studied for times up to 10,000h in the temperature range of 500-800 C. Coatings were synthesized using a laboratory-scale CVD reactor on representative commercial ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys. The aluminide coatings on both alloys typically consisted of a relatively thin (20-25 {micro}m) Al-rich outer layer and a thicker (150- 250 {micro}m) inner layer with less Al. The composition profiles before and after interdiffusion testing were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe-9Cr-1Mo and 304L alloys. Particularly, a two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2000h at 800 C. The interdiffusion behavior also was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Reasonable agreement was observed between the simulated and experimental composition profiles although more work is needed to confirm assumptions made in the model.

  7. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L.

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  8. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L. )

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy's application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  9. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Farmer, J.C.; Van Konynenburg, R.A.; McCright, R.D. ); Bullen, D.B. )

    1988-04-01

    Three iron- to nickel-based austenitic alloys (Types 304L and 316L stainless steels and Alloy 825) are being considered as candidate materials for the fabrication of high-level radioactive-waste containers. Waste will include fuel assemblies from reactors as well as high-level waste in borosilicate glass forms, and will be sent to the prospective repository at Yucca Mountain, Nevada. The decay of radionuclides in the repository will result in the generation of substantial heat and in fluences of gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including atmospheric oxidation; uniform aqueous phase corrosion; pitting; crevice corrosion; sensitization and intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This report is an analysis of data relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of the three austenitic candidate alloys. The candidates are compared in terms of their susceptibilities to these forms of corrosion. Although all three candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these types of localized corrosion (LC); such resistance is important because pits can penetrate the metal and serve as crack initiation sites. Both Types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented in Alloy 825 under comparable conditions. Gamma radiation has been found to enhance SCC in Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while the effects of microbiologically induced corrosion have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. 211 refs., 49 figs., 10 tabs.

  10. Welding Stainless Steels and Refractory Metals Using Diode-Pumped Continuous Wave Nd:YAG Lasers

    SciTech Connect

    Palmer, T A; Elmer, J W; Pong, R; Gauthier, M D

    2004-09-27

    This report provides an overview of a series of developmental welding studies performed on a 2.2 kW Rofin Sinar DY-022 Diode Pumped Continuous Wave (CW) Nd:YAG welder at Lawrence Livermore National Laboratory (LLNL). Several materials systems, ranging from refractory metals, such as commercially pure tantalum and vanadium, to austenitic stainless steels, including both 304L and 21-6-9 grades, are examined. Power input and travel speed are systematically varied during the welding of each materials system, and the width, depth, and cross sectional area of the resulting weld fusion zones are measured. These individual studies are undertaken in order to characterize the response of the welder to changes in these welding parameters for a range of materials and to determine the maximum depth of penetration of which this welder is capable in each materials system. The maximum weld depths, which are on the order of 5.4 mm, are observed in the 21-6-9 austenitic stainless steel at the maximum laser power setting (2200 W) and a slow travel speed (6.4 mm/sec). The next highest weld depth is observed in the 304L stainless steel, followed by that observed in the vanadium and, finally, in the tantalum. Porosity, which is attributed to the collapse of the keyhole during welding, is also observed in the welds produced in tantalum, vanadium, and 304L stainless steel. Only the 21-6-9 austenitic stainless steel welds displayed little or no porosity over the range of welding parameters. Comparisons with similar laser welding systems are also made for several of these same materials systems. When compared with the welds produced by these other systems, the LLNL system typically produces welds of an equivalent or slightly higher depth.

  11. Attenuation of shock waves in copper and stainless steel

    SciTech Connect

    Harvey, W.B.

    1986-06-01

    By using shock pins, data were gathered on the trajectories of shock waves in stainless steel (SS-304L) and oxygen-free-high-conductivity copper (OFHC-Cu). Shock pressures were generated in these materials by impacting the appropriate target with thin (approx.1.5 mm) flying plates. The flying plates in these experiments were accelerated to high velocities (approx.4 km/s) by high explosives. Six experiments were conducted, three using SS-304L as the target material and three experiments using OFHC-Cu as the target material. Peak shock pressures generated in the steel experiments were approximately 109, 130, and 147 GPa and in the copper experiments, the peak shock pressures were approximately 111, 132, and 143 GPa. In each experiment, an attenuation of the shock wave by a following release wave was clearly observed. An extensive effort using two characteristic codes (described in this work) to theoretically calculate the attenuation of the shock waves was made. The efficacy of several different constitutive equations to successfully model the experiments was studied by comparing the calculated shock trajectories to the experimental data. Based on such comparisons, the conclusion can be drawn that OFHC-Cu enters a melt phase at about 130 GPa on the principal Hugoniot. There was no sign of phase changes in the stainless-steel experiments. In order to match the observed attenuation of the shock waves in the SS-304L experiments, it was necessary to include strength effects in the calculations. It was found that the values for the parameters in the strength equations were dependent on the equation of state used in the modeling of the experiments. 66 refs., 194 figs., 77 tabs.

  12. TRITIUM EFFECTS ON WELDMENT FRACTURE TOUGHNESS

    SciTech Connect

    Morgan, M; Michael Tosten, M; Scott West, S

    2006-07-17

    The effects of tritium on the fracture toughness properties of Type 304L stainless steel and its weldments were measured. Fracture toughness data are needed for assessing tritium reservoir structural integrity. This report provides data from J-Integral fracture toughness tests on unexposed and tritium-exposed weldments. The effect of tritium on weldment toughness has not been measured until now. The data include tests on tritium-exposed weldments after aging for up to three years to measure the effect of increasing decay helium concentration on toughness. The results indicate that Type 304L stainless steel weldments have high fracture toughness and are resistant to tritium aging effects on toughness. For unexposed alloys, weldment fracture toughness was higher than base metal toughness. Tritium-exposed-and-aged base metals and weldments had lower toughness values than unexposed ones but still retained good toughness properties. In both base metals and weldments there was an initial reduction in fracture toughness after tritium exposure but little change in fracture toughness values with increasing helium content in the range tested. Fracture modes occurred by the dimpled rupture process in unexposed and tritium-exposed steels and welds. This corroborates further the resistance of Type 304L steel to tritium embrittlement. This report fulfills the requirements for the FY06 Level 3 milestone, TSR15.3 ''Issue summary report for tritium reservoir material aging studies'' for the Enhanced Surveillance Campaign (ESC). The milestone was in support of ESC L2-1866 Milestone-''Complete an annual Enhanced Surveillance stockpile aging assessment report to support the annual assessment process''.

  13. Aluminum and Other Coatings for the Passivation of Tritium Storage Vessels

    SciTech Connect

    Spencer, W.; Korinko, P.

    2016-11-16

    Using a highly sensitive residual gas analyzer, the off gassing of hydrogen, water, and hydrocarbons from surface treated storage vessels containing deuterium was measured. The experimental storage vessels were compared to a low off-gassing, electro-polished 304L canister. Alternative vessels were made out of aluminum, or were coatings on 304L steel. Coatings included powder pack aluminide, electro-plated aluminum, powder pack chromide, dense electro-plated chromium, copper plated, and copper plated with 25 and 50 percent nano-diamond. Vessels were loaded with low pressure deuterium to observe exchange with protium or hydrogen as observed with formation of HD and HDO. Off gas of D2O or possible CD4 was observed at mass 20. The main off gas in all of the studies was H2. The studies indicated that coatings required significant post coating treatment to reduce off gas and enhance the permeation barrier from gases likely added during the coating process. Dense packed aluminum coatings needed heating to drive off water. Electro-plated aluminum, chromium and copper coatings appeared to trap hydrogen from the plating process. Nano-diamond appeared to enhance the exchange rate with hydrogen off gas and its coating process trapped significant amounts of hydrogen. Aluminum caused more protium exchange than chromium treated surfaces. Aluminum coatings released more water but pure aluminum vessels released small amounts of hydrogen, little water, and generally performed well. Chromium coating had residual hydrogen that was difficult to totally outgas but otherwise gave low residuals for water and hydrocarbons. Our studies indicated that simple coating of as received 304L metal will not adequately block hydrogen. The base vessel needs to be carefully out gassed before applying a coating and the coating process will likely add additional hydrogen that must be removed. Initial simple bake out and leak checks up to 350° C for a few hours was found to be inadequate. All of the

  14. Remote reactor repair: GTA (gas tungsten Arc) weld cracking caused by entrapped helium

    SciTech Connect

    Kanne, Jr, W R

    1988-01-01

    A repair patch was welded to the wall of a nuclear reactor tank using remotely controlled thirty-foot long robot arms. Further repair was halted when gas tungsten arc (GTA) welds joining type 304L stainless steel patches to the 304 stainless steel wall developed toe cracks in the heat-affected zone (HAZ). The role of helium in cracking was investigated using material with entrapped helium from tritium decay. As a result of this investigation, and of an extensive array of diagnostic tests performed on reactor tank wall material, helium embrittlement was shown to be the cause of the toe cracks.

  15. Experimental and Numerical Analysis of Electric Currents and Electromagnetic Blunting of Cracks in Thin Plates

    DTIC Science & Technology

    1984-12-01

    Specimen Geometries 89 4.2 Electromagnetic Blunting Apparatus 92 4.3 Blunted Hole Geometries 94 4.4 Effective Crack-Tip Radius vs. Current in SS304 ...100 4.5 Equivalent Circular Hole Diameter vs. Current in SS304 lOi 4.6 Ultimate Stress vs. Current in SS304 102 4.7 Ultimate Stress vs...Effective Crack-Tip Radius in SS304 103 4.8 Ultimate Stress vs. Drilled Hole Size in SS304 Razor Notched Specimens 106 4.9 Ultimate Stress vs. Drilled

  16. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    SciTech Connect

    Aagesen, Larry K.; Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  17. ASSESSMENT OF RESIDUAL STRESSES IN SRS AND HANFORD 3013 INNER AND CONVENIENCE CANS

    SciTech Connect

    Mickalonis, J.

    2009-03-01

    Chloride stress corrosion cracking (SCC) is a plausible corrosion mechanism for the stainless steel 3013 containers during their lifetime for plutonium material storage if sufficient electrolyte is present within the container. Contributing factors for SCC, such as fabrication and welding residual stresses, are present in the 3013 cans. Convenience and inner cans from both Hanford and SRS are made by a flow form process, which cold works the stainless steel during fabrication. Additionally, the inner cans also are sealed at the can top with a closure weld to the sealing plug. Only SRS and Hanford were tested since moisture levels were significant for SCC. As part of the 3013 corrosion plan for FY09, testing in a boiling magnesium chloride solution was performed on actual 3013 convenience and inner cans to determine if the residual stresses were sufficient for the initiation and propagation of SCC. Additional testing in a 40% calcium chloride solution was also performed on 304L stainless steel SCC coupons, i.e. stressed teardrop-shaped samples (teardrops), and an inner can welded top to provide comparative results and to assess the effect of residual stresses in a less aggressive environment. The testing performed under this task consisted of 3013 inner and convenience cans and 304L teardrops exposed to a boiling magnesium chloride solutions per ASTM G36 and a 40% calcium chloride solution at 100 C following the guidance of ASTM G123. Cracking occurred in all can types including the inner can bottom and welded top and the bottoms of the SRS and Hanford convenience cans when exposed to the boiling magnesium chloride solution at 155 C. Cracking occurred at different times indicative of the residual stress levels in the cans. 304L teardrops cracked in the shortest time interval and therefore provide a conservative estimate for can performance. Testing in a 40% calcium chloride solution at 100 C demonstrated that cracking occurs in a less aggressive environment but at

  18. Fundamental study of transpiration cooling. [pressure drop and heat transfer data from porous metals

    NASA Technical Reports Server (NTRS)

    Koh, J. C. Y.; Dutton, J. L.; Benson, B. A.

    1973-01-01

    Isothermal and non-isothermal pressure drop data and heat transfer data generated on porous 304L stainless steel wire forms, sintered spherical stainless steel powder, and sintered spherical OFHC copper powder are reported and correlated. Pressure drop data was collected over a temperature range from 500 R to 2000 R and heat transfer data collected over a heat flux range from 5 to 15 BTU/in2/sec. It was found that flow data could be correlated independently of transpirant temperature and type (i.e., H2, N2). It was also found that no simple relation between heat transfer coefficient and specimen porosity was obtainable.

  19. Electrochemical Impedance Spectroscopy Of Metal Alloys

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Calle, L. M.

    1993-01-01

    Report describes use of electrochemical impedance spectroscopy (EIS) to investigate resistances of 19 alloys to corrosion under conditions similar to those of corrosive, chloride-laden seaside environment of Space Transportation System launch site. Alloys investigated: Hastelloy C-4, C-22, C-276, and B-2; Inconel(R) 600, 625, and 825; Inco(R) G-3; Monel 400; Zirconium 702; Stainless Steel 304L, 304LN, 316L, 317L, and 904L; 20Cb-3; 7Mo+N; ES2205; and Ferralium 255. Results suggest electrochemical impedance spectroscopy used to predict corrosion performances of metal alloys.

  20. Fabrication of capsule assemblies, phase 3

    NASA Technical Reports Server (NTRS)

    Keeton, A. R.; Stemann, L. G.

    1973-01-01

    Thirteen capsule assemblies were fabricated for evaluation of fuel pin design concepts for a fast spectrum lithium cooled compact space power reactor. These instrumented assemblies were designed for real time test of prototype fuel pins. Uranium mononitride fuel pins were encased in AISI 304L stainless steel capsules. Fabrication procedures were fully qualified by process development and assembly qualification tests. Instrumentation reliability was achieved utilizing specially processed and closely controlled thermocouple hot zone fabrication and by thermal screening tests. Overall capsule reliability was achieved with an all electron beam welded assembly.

  1. Nondestructive Evaluation of Strain Distribution and Fatigue Distribution from Austenitic Stainless Steel by Using Magnetic Sensors

    SciTech Connect

    Tsuchida, Y.; Enokizono, M.; Oka, M.; Yakushiji, T.

    2007-03-21

    Austenitic stainless steel transforms from austenitic crystal structure to martensitic crystal structure after applying strain or stress. Because martensitic crystal structures have magnetization, strain evaluation and fatigue evaluation can be performed by measuring magnetic properties. This paper describes the measurement of leakage magnetic flux density of remanent magnetization for the strain evaluation and the fatigue evaluation by a typical Hall element sensor for SUS 304 and SUS 304L and by a high-sensitivity thin-film flux-gate magnetic sensor for SUS 316 and SUS 316L.

  2. Determination of Long Term Compatibility of Hydrazine with Selected Materials of Construction. Design Criteria and Guidance

    DTIC Science & Technology

    1976-06-01

    The results of. a series of tests incorporating variables such as ~metal, metal pretreatment, bydxazixie impurities, temperature and time ar’e presented...of a series of 128 tests are presented in which the * relative effects of temperature (50, 80, 110, and 160 F) time (n.5, 1.0, 4.0 and 10.0 years...percent in some cases. The remainder of the alloys tested (AM355, 17-7PH, 430 SS, 316L SS, 304L SS and Ti6Al4V ) indicated much higher hydrazine

  3. Isolation of the role of radiation-induced segregation in irradiation-assisted stress corrosion cracking of proton-irradiated austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Busby, Jeremy Todd

    2001-11-01

    The role of radiation-induced segregation (RIS) in irradiation-assisted stress corrosion cracking (IASCC) was studied in order to better understand the underlying mechanisms of IASCC. High-purity 304L (HP-304L), commercial purity 304 (CP-304) and commercial purity 316 (CP-316) stainless steel alloys were irradiated with 3.2 MeV protons at 400°C (HP-304L) and 360°C (CP-304 and CP-316) to doses ranging from 0.1 and 5.0 dpa. Grain boundary chemistry was measured using scanning transmission electron microscopy with energy-dispersive spectroscopy (STEM/EDS) in both unirradiated and irradiated samples. Unirradiated and irradiated samples of the two commercial purity alloys were also strained to failure in an aqueous environment representative of boiling water reactor cores. The cracking susceptibility and RIS in the proton-irradiated CP-304 is very similar to that from the neutron-irradiated samples. The CP-316 alloy did not crack. Radiation-induced segregation, cracking susceptibility, and dislocation loop microstructure developed at the same rate as a function of dose in the CP-304 alloy. To isolate the effects of RIS in IASCC, post-irradiation annealing was utilized. Simulations of post-irradiation annealing of RIS and dislocation loop microstructure show that dislocation loops are removed preferentially over RIS due to the density of vacancies required and kinetic considerations. Experimental anneals were conducted on HP-304L samples irradiated to 1.0 dpa and CP-304 samples irradiated to 1.0 and 2.5 dpa. Post-irradiation anneals were performed at temperatures ranging from 400°C to 650°C for times between 45 minutes and 5 hours. At all temperatures, the hardness and dislocation densities decreased with increasing annealing time much faster than RIS did. Annealing at 600°C for 90 minutes removed virtually all dislocation microstructure while leaving RIS intact. Cracking susceptibility in the CP-304 alloy was mitigated rapidly during post-irradiation annealing

  4. A multi-level code for metallurgical effects in metal-forming processes

    SciTech Connect

    Taylor, P.A.; Silling, S.A.; Hughes, D.A.; Bammann, D.J.; Chiesa, M.L.

    1997-08-01

    The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

  5. Proceedings of the Triservice Corrosion of Military Equipment Conference (1974) held at Dayton, Ohio on 29-31 Oct 1974. Volume II. Sessions IV through VII

    DTIC Science & Technology

    1975-09-01

    fabricated from a single metal or alloy; in others the wires were coated with. a second metal or alloy such as aluminum, zinc, or copper -nickel, It...because of their similar behavior. The 90-10 copper -nickel clad sstanlesstee.ls. (Figures .4 and 5), the Type 304L stainless stee& (Figo’e 6).•,. and the...retain only a small fraction of itheir original breaking strength. .;The copper -nickel clad wire ropes were no more corrosion resistant in quiescent

  6. Lightweight Advanced Post-Boost Vehicle Propulsion Feed System Development

    DTIC Science & Technology

    1981-08-01

    50 to 54 psi. The effectiveness of the mechanical design of the pressurant inlet section of the tank in thermally isolating the tank shell was...No. 1 313 165. Post-Test View of Rub Marks 314 166. Control Accelerometor Response (Fixture Base, V) 316 Jf)7. Strain Gage 2 PSD 317 168...1025 to 1051 F). The diffuser barkplate Is welded to the lower steel section of the bimetallic 5086 aluminum/ 304L steel tube as shown in Fig. 2. The

  7. ``Super''alloys GENERIC ENDEMIC EXTANT THERMAL Wigner's-Disease/.../Overageing-Embrittlement/ ``Sensitization'' SEVERE SHOCKS-INstability; Siegel FIRST ORIGINAL EXPERIMENTAL Giant-Magneto-resistance(GMR) Diagnosis

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Tatro, Clement; Williams, Wendell; Lewis, Thomas; Hoffman, Ace; Fart, Albart; Gruntbug, Peter; Siegel, Edward

    2011-06-01

    Carbides solid-state chemistry[ES & WW: PSS (72); Semis. & Insuls.(79)-3-papers!!!] domination of old/new nuclear-reactors/spent-fuel-casks/refineries/jet/ missile/rocket-engines in austenitic/FCC Ni/Fe/Co-based (so mis-called) ''super''alloys(182/82Hastelloy-X,600,304/304L-Stainless-Steels,...690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms!!!): THERMAL: Wigner's-disease(WDphysics)[J.Appl.Phys.17,857(46)]/ Ostwald-ripening (OR;chemistry)/spinodal-decomposition(SD;physics)/overageing-

  8. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  9. Environmental crack-growth behavior of high strength pressure vessel alloys

    NASA Technical Reports Server (NTRS)

    Forman, R. G.

    1975-01-01

    Results of sustained-load environmental crack growth threshold tests performed on six spacecraft pressure vessel alloys are presented. The alloys were Inconel 718, 6Al-4V titanium, A-286 steel, AM-350 stainless steel, cryoformed AISI 301 stainless steel; and cryoformed AISI 304L steel. The test environments for the program were air, pressurized gases of hydrogen, oxygen, nitrogen, and carbon dioxide, and liquid environments of distilled water, sea water, nitrogen tetroxide, hydrazine, aerozine 50, monomethyl hydrazine, and hydrogen peroxide. Surface flaw type specimens were used with flaws located in both base metal and weld metal.

  10. Alloys For Flexible Hoses In A Corrosive Environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1992-01-01

    High-nickel alloy resists pitting corrosion. Report evaluates metal alloys for flexible hoses in corrosive environment. Tested to find alternatives to 304L stainless steel. Nineteen alloys selected for testing on basis of reputation for resistance to corrosion. Top five, in order of decreasing resistance to corrosion: Hastelloy(R) C-22, Inconel(R) 625, Hastelloy(R) C-276, Hastelloy(R) C-4, and Inco(R) alloy G-3. Of these, Hastelloy(R) C-22 found best for flexible-hose application.

  11. Deposition and characterization of zirconium nitride (ZrN) thin films by reactive magnetron sputtering with linear gas ion source and bias voltage

    SciTech Connect

    Kavitha, A.; Kannan, R.; Subramanian, N. Sankara; Loganathan, S.

    2014-04-24

    Zirconium nitride thin films have been prepared on stainless steel substrate (304L grade) by reactive cylindrical magnetron sputtering method with Gas Ion Source (GIS) and bias voltage using optimized coating parameters. The structure and surface morphologies of the ZrN films were characterized using X-ray diffraction, atomic microscopy and scanning electron microscopy. The adhesion property of ZrN thin film has been increased due to the GIS. The coating exhibits better adhesion strength up to 10 N whereas the ZrN thin film with bias voltage exhibits adhesion up to 500 mN.

  12. Development of a Novel Approach for Fatigue Life Prediction of Structural Materials

    DTIC Science & Technology

    2008-12-01

    304L Stainless Steels," Int J Fatigue 24, pp. 1063-1070. [29] Nemat-Nasser, S., Guo, W., and Kihl, D. P., 2001, " Thermomechanical Response of AL6XN...Final Report DEVELOPMENT OF A NOVEL APPROACH FOR FATIGUE LIFE PREDICTION OF STRUCTURAL MATERIALS (N00014-05-1-0777) Yanyao Jiang Department of...SUBTITLE DEVELOPMENT OF A NOVEL APPROACH FOR FATIGUE LIFE PREDICTION OF STRUCTURAL MATERIALS 5a. CONTRACT NUMBER N00014-05-1-0777 5b. GRANT NUMBER

  13. Characterization & Modeling of Materials in Glass-To-Metal Seals: Part I

    SciTech Connect

    Chambers, Robert S.; Emery, John M.; Tandon, Rajan; Antoun, Bonnie R.; Stavig, Mark E.; Newton, Clay S.

    2014-01-01

    To support higher fidelity modeling of residual stresses in glass-to-metal (GTM) seals and to demonstrate the accuracy of finite element analysis predictions, characterization and validation data have been collected for Sandia’s commonly used compression seal materials. The temperature dependence of the storage moduli, the shear relaxation modulus master curve and structural relaxation of the Schott 8061 glass were measured and stress-strain curves were generated for SS304L VAR in small strain regimes typical of GTM seal applications spanning temperatures from 20 to 500 C. Material models were calibrated and finite element predictions are being compared to measured data to assess the accuracy of predictions.

  14. AEM and AES of radiation-induced segregation in proton-irradiated stainless steels

    SciTech Connect

    Kenik, E.A.; Carter, R.D.; Damcott, D.L.; Atzmon, M.; Was, G.S.

    1994-06-01

    In order to avoid complications from long-term induced radioactivity of neutron-irradiated specimens, 4 type 304L alloys were irradiated to 1 dpa with 3.4 MeV protons at 400 C. Analytical electron microscopy and Auger electron spectrometry were used to measure composition at and near grain boundaries in controlled purity alloys. As a result of the narrow RIS profiles (<20 nm width) at grain boundaries induced in these materials by low temperature irradiation and the finite size of the excited volume for x-ray microanalysis, the measured profiles are convolutions of these two factors.

  15. Preliminary cleaning tests on candidate materials for APS beamline and front end UHV components

    SciTech Connect

    Nielsen, R.; Kuzay, T.M.

    1992-05-12

    Comparative cleaning tests have been done on four candidate materials for use in APS beamline and front-end vacuum components. These materials are 304 SS, 304L SS, OFHC copper, and Glidcop* (Cu-Al{sub 2}O{sub 3})- Samples of each material were prepared and cleaned using two different methods. After cleaning, the sample surfaces were analyzed using ESCA (Electron Spectography for Chemical Analysis). Uncleaned samples were used as a reference. The cleaning methods and surface analysis results are further discussed.

  16. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  17. The Use of Austenitic Stainless Steel versus Monel (Ni-Cu) Alloy in Pressurized Gaseous Oxygen (GOX) Life Support Systems.

    DTIC Science & Technology

    1985-03-01

    micron 2219 Aluminum particles as the projectiles. Monel proved superior as Porter was unable to ignite Monel, but was able to icnite AISI 304L CRES with...800 micron 2219 Aluminum particles in the high velocity test appratus (see Figure 3.10). 2. Friction Tribology has been studied as a method of...Monel 400 Copper 102 Aluminum 6061- T6 1015 Carbon Steel Inconel 600 Hastelloy X Inconel718 440C Stainless Steel 17-4 PH Stainless Steel Invar 36 Brass 360

  18. Improving the corrosion resistance of power metallurgy austenitic stainless steels through infiltration

    SciTech Connect

    Velasco, F.; Ibars, J.R.; Ruiz-Roman, J.M.; Torralba, J.M.; Ruiz-Prieto, J.M.

    1996-01-01

    Types 316L (UNS S31603) and 304L (UNS S30403) sintered stainless steels (SS) were produced in a laboratory furnace at 1,330 C and infiltrated with copper and bronze in different percentages to determine their effect on the corrosion resistance of the presintered SS. Corrosion resistance was studied by immersion in sulfuric, hydrochloric and nitric acids and by electrochemical potentiokinetic reactivation (EPR) tests. Both copper and bronze improved corrosion resistance highly in HCl and boiling H{sub 2}SO{sub 4}. Results of EPR and boiling H{sub 2}SO{sub 4} immersion tests showed good concordance.

  19. West Valley Support Program evacuated canister system design

    SciTech Connect

    Ketner, G.L.; Berger, D.N. ); Liu, K.J. )

    1993-01-01

    Pacific Northwest Laboratory has prepared a preliminary design of the evacuated canister system for the West Valley Demonstration Project (WVDP). The function of the evacuated canister is to remove molten radioactive glass from the WVDP melter cavity during a planned melter shutdown. The proposed evacuated canister system consists of an L-shaped, 4-in.-diam Type 304L stainless steel schedule-40 pipe sealed with an aluminum plug at one end and attached to a canister at the other. While it is lifted, the canister is positioned and held above the melter by two cranes at [approximately] 15 deg from horizontal.

  20. Storability Investigations of Water Long-Term Storage Evaluation

    DTIC Science & Technology

    1974-12-01

    of 17 - 4PH H-1025 Stainless Steel Containers after 19 Storage in Oxygen Free Water, Magnification 3/5X 11 Interior of 17 - 4PH 1-1025 Stainless Steel...Stainless Steel Containers 21 Adherent Metallic Granular Material Found in 17 - 4PH Staluiess 35 Steel Containers. Lower Photo Is Bright Area Shown in Figure...material. Hence, the selected materials are: 304L stainless steel, A-286, 17 - 4PH stainless steel, Inconel 718 and 6A1-4V titanium. During fabrication, some

  1. On the effectiveness of surface severe plastic deformation by shot peening at cryogenic temperature

    NASA Astrophysics Data System (ADS)

    Novelli, M.; Fundenberger, J.-J.; Bocher, P.; Grosdidier, T.

    2016-12-01

    The effect of cryogenic temperature (CT) on the graded microstructures obtained by severe shot peening using surface mechanical attrition treatment (SMAT) was investigated for two austenitic steels that used different mechanisms for assisting plastic deformation. For the metastable 304L steel, the depth of the hardened region increases because CT promotes the formation of strain induced martensite. Comparatively, for the 310S steel that remained austenitic, the size of the subsurface affected region decreases because of the improved strength of the material at CT but the fine twinned nanostructures results in significant top surface hardening.

  2. Preliminary Thermal Stress Analysis of a High-Pressure Cryogenic Storage Tank

    NASA Technical Reports Server (NTRS)

    Baker, J. Mark

    2003-01-01

    The thermal stresses on a cryogenic storage tank strongly affect the condition of the tank and its ability to withstand operational stresses. These thermal stresses also affect the growth of any surface damage that might occur in the tank walls. These stresses are particularly of concern during the initial cooldown period for a new tank placed into service, and during any subsequent thermal cycles. A preliminary thermal stress analysis of a high-pressure cryogenic storage tank was performed. Stresses during normal operation were determined, as well as the transient temperature distribution. An elastic analysis was used to determine the thermal stresses in the inner wall based on the temperature data. The results of this elastic analysis indicate that the inner wall of the storage tank will experience thermal stresses of approximately 145,000 psi (1000 MPa). This stress level is well above the room-temperature yield strength of 304L stainless steel, which is about 25,000 psi (170 MPa). For this preliminary analysis, several important factors have not yet been considered. These factors include increased strength of 304L stainless steel at cryogenic temperatures, plastic material behavior, and increased strength due to strain hardening. In order to more accurately determine the thermal stresses and their affect on the tank material, further investigation is required, particularly in the area of material properties and their relationship to stress.

  3. Isothermal Calorimetric Observations of the Affect of Welding on Compatibility of Stainless Steels with High-Test Hydrogen Peroxide Propellant

    NASA Technical Reports Server (NTRS)

    Gostowski, Rudy C.

    2002-01-01

    Compatibility is determined by the surface area, the chemical constituency and the surface finish of a material. In this investigation exposed area is obviously not a factor as the welded samples had a slightly smaller surface than the unwelded, but were more reactive. The chemical makeup of welded CRES 316L and welded CRES 304L have been observed in the literature to change from the parent material as chromium and iron are segregated in zones. In particular, the ratio of chromium to iron in CRES 316L increased from 0.260 to 0.79 in the heat affected zone (HAZ) of the weld and to 1.52 in the weld bead itself. In CRES 304L the ratio of chromium to iron increased from 0.280 to 0.44 in the HAZ and to 0.33 in the weld bead. It is possible that the increased reactivity of the welded samples and of those welded without purge gas is due to this segregation phenomenon. Likewise the reactivity increased in keeping with the greater roughness of the welded and welded without purge gas samples. Therefore enhanced roughness may also be responsible for the increased reactivity.

  4. Impact Testing of Stainless Steel Material at Room and Elevated Temperatures

    SciTech Connect

    Dana K. Morton; Spencer D. Snow; Tom E. Rahl; Robert K. Blandford

    2007-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, three previous papers [1, 2, 3] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens that began the investigation of these characteristics. The goal of the work presented herein is to add the results of additional tensile impact testing for 304/304L and 316/316L stainless steel material specimens. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, additional tests achieved target strain rates of 5, 10, and 22 per second at room temperature, 300, and 600 degrees Fahrenheit. Elevated true stress-strain curves for these materials at each designated strain rate and temperature are presented herein.

  5. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  6. A new Bcc-Fcc orientation relationship observed between ferrite and austenite in solidification structures of steels

    NASA Astrophysics Data System (ADS)

    Headley, T. J.; Brooks, J. A.

    2002-01-01

    A new crystallographic orientation relationship (OR) between delta-ferrite and austenite has been observed in solidification microstructures of 304L and 309S austenitic stainless steels and a ternary Fe-Cr-Ni alloy. Evidence for the new OR was obtained from electron diffraction patterns in transmission electron microscopy (TEM). This relationship, (111)fcc//(110)bcc and [bar 110]_{fcc} //[bar 110]_{bcc} , has not been previously reported for bcc-fcc systems. The <110>fcc//#x2329;110>bcc alignment is distinctive among known bcc-fcc ORs. The new OR is related to the Kurdjumov-Sachs (K-S) and Nishiyama-Wassermann (N-W) ORs by relative rotations of 35.26 and 30 deg, respectively, about the normal to the parallel close-packed planes. In 304L fabricated by laser-engineered net shaping (LENS), delta-ferrite with the new OR was found to coexist in the microstructure with both K-S and N-W oriented ferrite, but in separate austenite grains and with less frequent occurrence. In gas-tungsten arc (GTA) welds of 309S and the Fe-Cr-Ni alloy, the new OR was the only one observed within a few grains, whereas ferrite within other grains did not establish an apparent OR with the austenite matrix.

  7. Multi-Function Waste Tank Facility Corrosion Test Report (Phase 1)

    SciTech Connect

    Carlos, W. C.; Fritz, R. L.

    1993-12-27

    This report documents the results of the corrosion tests that were performed to aid in the selection of the construction materials for multi-function waste tanks to be built in the U.S. Department of Energy Hanford Site. Two alloys were tested: 304L and Alloy 20 austenitic stainless steel. The test media were aqueous solutions formulated to represent the extreme of the chemical compositions of waste to be stored in the tanks. The results summerized by alloy are as follows: For 304L the tests showed no stress-corrosion cracking in any of the nine test solutions. The tests showed pitting in on of the solutions. There were no indications of any weld heat-tint corrosion, nor any sign of preferential corrosion in the welded areas. For Alloy 20 the tests showed no general, pitting, or stress-corrosion cracking. One crevice corrosion coupon cracked at the web between a hole and the edge of the coupon in one of the solutions. Mechanical tests showed some possible crack extension in the same solution. Because of the failure of both alloys to meet test acceptance criteria, the tank waste chemistry will have to be restricted or an alternative alloy tested.

  8. Investigation of the liquid low-level waste evaporator steam coil failure and supporting laboratory studies

    SciTech Connect

    Pawel, S.J.; Keiser, J.R.; Longmire, H.F.

    1995-05-01

    Using a remote video camera, the internals of a low-level waste evaporator tank (termed 2A2, type 304L stainless steel construction, known to have failed steam coils) were inspected. This inspection revealed at least three rather substantial holes as opposed to crack- or pit-like leak sites near the nominal solution level position on one particular steam coil. This section was removed from the evaporator vessel, and subsequent hot cell examination revealed extensive general corrosion on the process side of the coil with little or no attack on the steam side. Hot cell metallography confirmed intense general corrosion on the process side and, in addition, revealed shallow intergranular attack at the leading edge of corrosion. No pits or cracks were detected in this section of the steam coil. Laboratory corrosion tests with coupons of 304L (and other high-alloy materials) isothermally exposed in a range of solutions similar to those expected in the evaporator reveal only very low corrosion rates below 40% sodium hydroxide and the solution boiling point. However, {open_quotes}dried film{close_quotes} experiments revealed that much more dilute solutions became aggressive to stainless steel due to concentrating effects (evaporation and periodic wetting) at the air/solution interface. The high general corrosion rates observed on the failed coil section occurred at or near the air/solution interface and were attributed to such {open_quotes}splash zone{close_quotes} activity.

  9. Mass production of multi-wall carbon nanotubes by metal dusting process with high yield

    SciTech Connect

    Ghorbani, H.; Rashidi, A.M.; Rastegari, S.; Mirdamadi, S.; Alaei, M.

    2011-05-15

    Research highlights: {yields} Synthesis of carbon nanotubes over Fe-Ni nanoparticles supported alloy 304L. {yields} Production of carbon nanotubes with high yield (700-1000%) and low cost catalyst. {yields} Optimum growth condition is CO/H{sub 2} = 1/1, 100 cm{sup 3}/min, at 620 {sup o}C under long term repetitive thermal cycling. {yields} Possibility of the mass production by metal dusting process with low cost. -- Abstract: Carbon nanotube materials were synthesized over Fe-Ni nanoparticles generated during disintegration of the surface of alloy 304L under metal dusting environment. The metal dusting condition was simulated and optimized through exposing stainless steel samples during long term repetitive thermal cycling in CO/H{sub 2} = 1/1, total gas flow rate 100 cm{sup 3}/min, at 620 {sup o}C for 300 h. After reaction, surface morphology of the samples and also carbonaceous deposition which had grown on sample surfaces were examined by stereoscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results revealed that multi-wall carbon nanotubes could be formed over nanocatalyst generated on the alloy surface by exploiting metal dusting process. By optimization of reaction parameters the yields of carbon nanotube materials obtained were 700-1000%. Also it has been shown herein that the amount of carbon nanotube materials remarkably increases when the reaction time is extended up to 300 h, indicating a possibility of the mass production by this easy method.

  10. A numerical study of multiple adiabatic shear bands evolution in a 304LSS thick-walled cylinder

    NASA Astrophysics Data System (ADS)

    Liu, Mingtao; Hu, Haibo; Fan, Cheng; Tang, Tiegang

    2017-01-01

    The self-organization of multiple shear bands in a 304L stainless steel(304LSS) thick-walled cylinder (TWC) was numerically studied. The microstructures of material lead to the non-uniform distribution of the local yield stress, which play a key role in the formation of spontaneous shear localization. We introduced a probability factor satisfied the Gaussian distribution into the macroscopic constitutive relationship to describe the non-uniformity of local yield stress. Using the probability factor, the initiation and propagation of multiple shear bands in TWC were numerically replicated in our 2D FEM simulation. Experimental results in the literature indicated that the machined surface at the internal boundary of a 304L stainless steel cylinder provides a work-hardened layer (about 20˜30μm) which has significantly different microstructures from the base material. The work-hardened layer leads to the phenomenon that most shear bands propagate along a given direction, clockwise or counterclockwise. In our simulation, periodical single direction spiral perturbations were applied to describe the grain orientation in the work-hardened layer, and the single direction spiral pattern of shear bands was successfully replicated.

  11. Analysis of cracking of co-extruded recovery boiler floor tubes

    SciTech Connect

    Keiser, J.R.; Taljat, B.; Wang, X.L.

    1997-08-01

    Cracking of the stainless steel layer in co-extruded 304L/SA210 tubing used in black liquor recovery boilers is being found in an ever-increasing number of North American pulp and paper mills. Because of the possibility of a tube failure, this is a significant safety issue, and, because of the extra time required for tube inspection and repair, this can become an economic issue as well. In a project funded by the U.S. Department of Energy and given wide support among paper companies, boiler manufacturers, and tube fabricators, studies are being conducted to determine the cause of the cracking and to identify alternate materials and/or operating procedures to prevent tube cracking. Examination of cracked tubes has permitted characterization of crack features, and transmission electron microscopy is providing information about the thermal history, particularly cyclic thermal exposures, that tubes have experienced. Neutron and x-ray diffraction techniques are being used to determine the residual stresses in as-fabricated tube panels and exposed tubes, and finite element modeling is providing information about the stresses the tubes experience during operation. Laboratory studies are being conducted to determine the susceptibility of the co-extruded 304L/SA210 tubes to stress corrosion cracking, thermal fatigue, and corrosion in molten smelt. This paper presents the current status of these studies. On the basis of all of these studies, recommendations for means to prevent tube cracking will be offered.

  12. Container materials in environments of corroded spent nuclear fuel

    NASA Astrophysics Data System (ADS)

    Huang, F. H.

    1996-07-01

    Efforts to remove corroded uranium metal fuel from the K Basins wet storage to long-term dry storage are underway. The multi-canister overpack (MCO) is used to load spent nuclear fuel for vacuum drying, staging, and hot conditioning; it will be used for interim dry storage until final disposition options are developed. Drying and conditioning of the corroded fuel will minimize the possibility of gas pressurization and runaway oxidation. During all phases of operations the MCO is subjected to radiation, temperature and pressure excursions, hydrogen, potential pyrophoric hazard, and corrosive environments. Material selection for the MCO applications is clearly vital for safe and efficient long-term interim storage. Austenitic stainless steels (SS) such as 304L SS or 316L SS appear to be suitable for the MCO. Of the two, Type 304L SS is recommended because it possesses good resistance to chemical corrosion, hydrogen embrittlement, and radiation-induced corrosive species. In addition, the material has adequate strength and ductility to withstand pressure and impact loading so that the containment boundary of the container is maintained under accident conditions without releasing radioactive materials.

  13. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  14. Potential COntrol Under Thin Aqueous Layers Using a Kelvin Probe

    SciTech Connect

    G.S. Frankel; B. Maier; M. Stratman; M. Rohwerder; A. Michalik; J. Dora; M. Wicinski

    2006-08-17

    Kelvin Probes can be modified to control as well as monitor potential. The design and operation of two different Kelvin Probe Potentiostats (KPPs) are described in this paper. One approach uses a permanent magnet and double coil to oscillate the needle at a fixed frequency, an AC backing potential, and software analysis and control schemes. This technique can also control the distance between the tip and sample, thereby tracking the topography of the sample. Both KPPs were used to make measurements on Type 304L stainless steel under thin layers of electrolyte. Cathodic polarization curves exhibited a limiting current density associated with oxygen reduction. The limiting current density varied with solution layer thickness over a finite range of thickness. Anodic polarization curves on 304L in a thin layer of chloride solution resulted in pitting corrosion. The breakdown potential did not vary with solution layer thickness. However, the thin layer was observed to increase in volume remarkably during pit growth owing to the absorption of water from the high humidity environment into the layer with ionic strength increased by the pit dissolution. The open circuit potential (OCP) and solution layer thickness were monitored during drying out of a thin electrolyte layer. Pitting corrosion initiated, as indicated by a sharp drop in the OCP, as the solution thinned and increased in concentration.

  15. Product consistency testing of three reference glasses in stainless steel and perfluoroalkoxy resin vessels

    SciTech Connect

    Olson, K.M.; Smith, G.L.; Marschman, S.C.

    1995-03-01

    Because of their chemical durability, silicate glasses have been proposed and researched since the mid-1950s as a medium for incorporating high-level radioactive waste (HLW) generated from processing of nuclear materials. A number of different waste forms were evaluated and ranked in the early 1980s; durability (leach resistance) was the highest weighted factor. Borosilicate glass was rated the best waste form available for incorporation of HLW. Four different types of vessels and three different glasses were used to study the possible effect of vessel composition on durability test results from the Production Consistency Test (PCT). The vessels were 45-m 304 stainless steel vessels, 150-m 304 L stainless steel vessels, and 60-m perfluoroalkoxy (PFA) fluoropolymer resin vessels. The three glasses were the Environmental Assessment glass manufactured by Corning Incorporated and supplied by Westinghouse Savannah River company, and West Valley Nuclear Services reference glasses 5 and 6, manufactured and supplied by Catholic University of America. Within experimental error, no differences were found in durability test results using the 3 different glasses in the 304L stainless steel or PFA fluoropolymer resin vessels over the seven-day test period.

  16. Prevention for possible microbiologically influenced corrosion (MIC) in RHLWE flush water system

    SciTech Connect

    Hsu, T.C.; Jenkins, C.F.

    1995-07-10

    This report is in response to the request to provide a recommendation for the prevention of possible microbiologically influenced corrosion (MIC) for the RHLWE (Replacement High-Level Waste Evaporator) flush water (FW) system. The recent occurrences of MIC at DWPF prompted HLWE to evaluate the possibility of MIC occurring in this 304L stainless steel RHLWE flush water system. Concern was heightened by the fact that the well water used and the other conditions at H-Tank Farm are similar to those at DWPF. However, only one known leak has occurred in the existing 304L evaporator flush water systems in either tank farm (in 1H system), and no MIC Corrosion has been confirmed in the tank farm area. The design of the RHLWE flush water system (completed long before the occurrence of MIC at DWPF) was modeled after the existing evaporator flush water systems and did not specifically include MIC prevention considerations. Therefore, MIC prevention was not specifically considered during the design phase of this flush water system. The system is presently being installed. After an extensive evaluation, a task team concluded that the best biocide to prevent the occurrence of MIC would be NaOH at fairly low concentration. Sodium hydroxide (NaOH) is optimal in this application, because of its effectiveness, low cost, and familiarity to the Operations personnel (see Appendix A). However, it is the opinion of the task group that application should be withheld until MIC corrosion is demonstrated in the system.

  17. Corrosion in quench systems of entrained slagging gasifiers: a laboratory study. Final report. [1 1/4Cr-1/2Mo(T-11)

    SciTech Connect

    Bhattacharyya, S.

    1985-11-01

    The objective of this program was to conduct laboratory autoclave tests simulating environments of the gray water system of an entrained slagging gasifier plant. Five tests (one 200-h and four 1000-h) were conducted using ferritic steel material 1 1/4Cr-1/2Mo (T-11) and 14% silicon cast iron; austenitic stainless steels 304L, 316, 321, and Sanicro 28; duplex stainless steel 2205; and Incoloy 825. In the vapor phase with autoclave solution pH in the 4.5 to 4.8 range, 304L SS, 316 SS, 321 SS, and Incoloy 825 double U-bends suffered significant intergranular SCC. Some crevice-assisted cracking is suspected. Pitting corrosion, as measured by maximum pit depth, may become serious since the rate of growth is not known. At the pit base, preferential dissolution was identified similar to grain- and twin-boundary preferential corrosion. General corrosion of the stainless steels was low, but T-11 and 14% silicon cast iron cannot be used unprotected. High acidic pH (6.2 and 6.4) and lower total chloride levels eliminated SCC problems and reduced pitting and corrosion. Of the two phases in a quench system, the vapor phase poses more danger to the materials of construction, particularly to the internal attachments and extensions where welding is required. 13 refs., 31 figs., 4 tabs.

  18. Impact of phase stability on the corrosion behavior of the austenitic candidate materials for NNWSI [Nevada Nuclear Waste Storage Investigations

    SciTech Connect

    Bullen, D.B.; Gdowski, G.E.; McCright, R.D.

    1987-10-01

    The Nuclear Waste Management Program at Lawrence Livermore National Laboratory is responsible for the development of the waste package design to meet the Nuclear Regulatory Commission licensing requirements for the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. The metallic container component of the waste package is required to assist in providing substantially complete containment of the waste for a period of up to 1000 years. Long term phase stability of the austenitic candidate materials (304L and 316L stainless steels and alloy 825) over this time period at moderate temperatures (100-250{sup 0}C) can impact the mechanical and corrosion behavior of the metal barrier. A review of the technical literature with respect to phase stability of 304L, 316L and 825 is presented. The impact of martensitic transformations, carbide precipitation and intermediate ({sigma}, chi, and eta) phase formation on the mechanical properties and corrosion behavior of these alloys at repository relevant conditions is discussed. The effect of sensitization on intergranular stress corrosion cracking (IGSCC) of each alloy is also addressed. A summary of the impact of phase stability on the degradation of each alloy in the proposed repository environment is included. 32 refs., 6 figs.

  19. Criticality Expermints with Subcritical Clusters of 2.35 Wt% and 4.31 Wt% 2.35U Enriched UO2 Rods in Water at a Water-to-Fuel Volume Ratio of 1.6

    SciTech Connect

    SR Bierman; ED Clayton

    1980-07-01

    The fourth in a series of Nuclear Regulatory Commission funded criticality experiments have provided data for 2.35 wt% and 4.31 wt% {sup 235}U enriched U0{sub 2} rods at a water-to-fuel volume ratio of 1.6. The results from some 147 critical experiments are presented. They include for each enrichment: {sm_bullet}The critical size of single lattices or clusters of fuel {sm_bullet}The critical separation between sub-critical clusters of fuel {sm_bullet}The critical separation between sub-critical clusters of fuel having fixed neutron absorbers between the fuel clusters {sm_bullet}The isolation distance between fuel clusters {sm_bullet}The critical size of fuel clusters containing water holes and voids {sm_bullet}The critical size of fuel clusters separated by flux traps The fixed neutron absorbers for which data were obtained include 304-L steel, borated 304-L steel, copper, copper containing 1 wt% cadmium, cadmium, aluminium, zirconium and two trade name materials containing boron (Boral and Borofl ex).

  20. The corrosion of materials in water irradiated by 800 MeV protons

    NASA Astrophysics Data System (ADS)

    Lillard, R. S.; Pile, D. L.; Butt, D. P.

    2000-02-01

    A method for measuring the real-time corrosion rates for Alloy 718, stainless steels (SS) 304L and 316L nuclear grade (NG), aluminum alloys 5052 (Al5052) and 6061 (Al6061), copper (Cu), tantalum (Ta), and tungsten (W) in two separate water systems that were irradiated by 800 MeV protons is presented. The first water system was fabricated entirely of 304 SS, thoroughly cleaned before operation, and employed hydrogen water chemistry (HWC) to mitigate the formation of some of the radiolysis products. The samples were adequately shielded from the irradiation cavity such that only the effects of water chemistry were investigated. Over the course of that irradiation period the corrosion rates for 304L SS, 316L-NG SS, Alloy 718, and Ta were less than 0.12 μm/yr. For Al6061 and Al5052, the corrosion rates were of the order of 0.50-2.0 μm/yr. The corrosion rate of W was relatively high between 5.0 and 30 μm/yr. The second water system, fabricated from copper piping and steel components, was not cleaned prior to operation, and employed no HWC. In comparison to the other system, the corrosion rates in the copper/steel system were 1-3 orders of magnitude higher. These results are discussed in terms of water radiolysis and water impurity levels.

  1. Intergranular stress-corrosion cracking of austenitic stainless steels in PWR boric-acid storage systems

    SciTech Connect

    Macdonald, D.D.; Cragnolino, G.A.; Olemacher, J.; Chen, T.Y.; Dhawale, S.

    1982-08-01

    A review is presented of the available literature on the intergranular stress corrosion cracking (IGSCC) of austenitic stainless steels at temperatures below 100/sup 0/C, as well as the results of an experimental investigation of the IGSCC of Types 304, 304L, and 316L stainless steels conducted in boric acid environments of the type employed in pressurized nuclear reactors (PWRs) for nuclear shim control. The susceptibility of furnace sensitized Type 304SS to IGSCC was studied using slow strain rate tests as a function of pH, temperature, potential, and concentration of suspected contaminants: chloride, thiosulfate, and tetrathionate. Possible alternate alloys, such as Types 304L and 316L stainless steels, were also tested under those specific conditions that render Type 304SS susceptible to cracking. Corrosion potentials that can be attained in air-saturated boric acid solutions in the presence of the above mentioned species were measured in order to evaluate the propensity towards intergranular cracking under conditions simulating those that prevail in service.

  2. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  3. 3D RoboMET Characterization

    SciTech Connect

    Madison, Jonathan D.; Susan, Donald F.; Kilgo, Alice C.

    2015-10-01

    The goal of this project is to generate 3D microstructural data by destructive and non-destructive means and provide accompanying characterization and quantitative analysis of such data. This work is a continuing part of a larger effort to relate material performance variability to microstructural variability. That larger effort is called “Predicting Performance Margins” or PPM. In conjunction with that overarching initiative, the RoboMET.3D™ is a specific asset of Center 1800 and is an automated serialsectioning system for destructive analysis of microstructure, which is called upon to provide direct customer support to 1800 and non-1800 customers. To that end, data collection, 3d reconstruction and analysis of typical and atypical microstructures have been pursued for the purposes of qualitative and quantitative characterization with a goal toward linking microstructural defects and/or microstructural features with mechanical response. Material systems examined in FY15 include precipitation hardened 17-4 steel, laser-welds of 304L stainless steel, thermal spray coatings of 304L and geological samples of sandstone.

  4. Crack growth rates of irradiated austenitic stainless steel weld heat affected zone in BWR environments.

    SciTech Connect

    Chopra, O. K.; Alexandreanu, B.; Gruber, E. E.; Daum, R. S.; Shack, W. J.; Energy Technology

    2006-01-31

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of reactor pressure vessels because of their superior fracture toughness. However, exposure to high levels of neutron irradiation for extended periods can exacerbate the corrosion fatigue and stress corrosion cracking (SCC) behavior of these steels by affecting the material microchemistry, material microstructure, and water chemistry. Experimental data are presented on crack growth rates of the heat affected zone (HAZ) in Types 304L and 304 SS weld specimens before and after they were irradiated to a fluence of 5.0 x 10{sup 20} n/cm{sup 2} (E > 1 MeV) ({approx} 0.75 dpa) at {approx}288 C. Crack growth tests were conducted under cycling loading and long hold time trapezoidal loading in simulated boiling water reactor environments on Type 304L SS HAZ of the H5 weld from the Grand Gulf reactor core shroud and on Type 304 SS HAZ of a laboratory-prepared weld. The effects of material composition, irradiation, and water chemistry on growth rates are discussed.

  5. Utilizing clad piping to improve process plant piping integrity, reliability, and operations

    SciTech Connect

    Chakravarti, B.

    1996-07-01

    During the past four years carbon steel piping clad with type 304L (UNS S30403) stainless steel has been used to solve the flow accelerated corrosion (FAC) problem in nuclear power plants with exceptional success. The product is designed to allow ``like for like`` replacement of damaged carbon steel components where the carbon steel remains the pressure boundary and type 304L (UNS S30403) stainless steel the corrosion allowance. More than 3000 feet of piping and 500 fittings in sizes from 6 to 36-in. NPS have been installed in the extraction steam and other lines of these power plants to improve reliability, eliminate inspection program, reduce O and M costs and provide operational benefits. This concept of utilizing clad piping in solving various corrosion problems in industrial and process plants by conservatively selecting a high alloy material as cladding can provide similar, significant benefits in controlling corrosion problems, minimizing maintenance cost, improving operation and reliability to control performance and risks in a highly cost effective manner. This paper will present various material combinations and applications that appear ideally suited for use of the clad piping components in process plants.

  6. Comparison Between Keyhole Weld Model and Laser Welding Experiments

    SciTech Connect

    Wood, B C; Palmer, T A; Elmer, J W

    2002-09-23

    A series of laser welds were performed using a high-power diode-pumped continuous-wave Nd:YAG laser welder. In a previous study, the experimental results of those welds were examined, and the effects that changes in incident power and various welding parameters had on weld geometry were investigated. In this report, the fusion zones of the laser welds are compared with those predicted from a laser keyhole weld simulation model for stainless steels (304L and 21-6-9), vanadium, and tantalum. The calculated keyhole depths for the vanadium and 304L stainless steel samples fit the experimental data to within acceptable error, demonstrating the predictive power of numerical simulation for welds in these two materials. Calculations for the tantalum and 21-6-9 stainless steel were a poorer match to the experimental values. Accuracy in materials properties proved extremely important in predicting weld behavior, as minor changes in certain properties had a significant effect on calculated keyhole depth. For each of the materials tested, the correlation between simulated and experimental keyhole depths deviated as the laser power was increased. Using the model as a simulation tool, we conclude that the optical absorptivity of the material is the most influential factor in determining the keyhole depth. Future work will be performed to further investigate these effects and to develop a better match between the model and the experimental results for 21-6-9 stainless steel and tantalum.

  7. VizieR Online Data Catalog: X-ray, opt. & radio SEDs of Fermi blazars (Fan+, 2016)

    NASA Astrophysics Data System (ADS)

    Fan, J. H.; Yang, J. H.; Liu, Y.; Luo, G. Y.; Lin, C.; Yuan, Y. H.; Xiao, H. B.; Zhou, A. Y.; Hua, T. X.; Pei, Z. Y.

    2016-11-01

    In this paper, we discuss a sample of 1425 Fermi-detected blazars (FSRQs, BLs, and BCUs) from the 3FGL (Acero et al. 2015, J/ApJS/218/23). The multifrequency data (radio to X-ray bands) collected from NED are used to calculate their spectral energy distributions (SEDs). SEDs have been successfully fitted only for 1392 sources. (1 data file).

  8. Fermi LAT detection of renewed and strong GeV activity from blazar 3C 279

    NASA Astrophysics Data System (ADS)

    Cutini, Sara

    2015-06-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed an intense gamma-ray flare from a source positionally consistent with the flat spectrum radio quasar 3C 279, also known as 3FGL J1256.1-0547 (Acero et al. 2015, APJS, 218, 23), with radio coordinates R.A.: 194.0465271 deg, Dec: -5.7893119 deg (J2000.0; Johnston et al. 1995, AJ, 110, 880).

  9. Fermi LAT detection of increasing gamma-ray activity from NGC 1275 and B3 0908+416B

    NASA Astrophysics Data System (ADS)

    Pivato, G.; Buson, S.

    2015-10-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from sources positionally consistent with the flat spectrum radio quasar B3 0908+416B (also known as 3FGL J0912.2+4126, Acero et al. 2015 ApJS, 218, 23) and the radio galaxy NGC 1275 (also known as Perseus A and 3FGL J0319.8+4130).

  10. Re-Evaluation of the Lower San Fernando Dam, Report 1. An Investigation of the February 9, 1971 Slide. Volume 1. Text

    DTIC Science & Technology

    1989-09-01

    slide duration was about 50 seconds. Thus the large slide movements devel- oped in the absence of earthquake loads and were driven only by the static...forces decreased even further as soil strengths of all layers moved toward their steady state values. The actual slide duzation was about 50 seconds. The...Castro, G. (1968) "Laboratory Investigation on Undisturbed Samples of Subsoils for the CONOX Project," Report to Compania de Acero del Pacifico

  11. Deformation history and load sequence effects on cumulative fatigue damage and life predictions

    NASA Astrophysics Data System (ADS)

    Colin, Julie

    Fatigue loading seldom involves constant amplitude loading. This is especially true in the cooling systems of nuclear power plants, typically made of stainless steel, where thermal fluctuations and water turbulent flow create variable amplitude loads, with presence of mean stresses and overloads. These complex loading sequences lead to the formation of networks of microcracks (crazing) that can propagate. As stainless steel is a material with strong deformation history effects and phase transformation resulting from plastic straining, such load sequence and variable amplitude loading effects are significant to its fatigue behavior and life predictions. The goal of this study was to investigate the effects of cyclic deformation on fatigue behavior of stainless steel 304L as a deformation history sensitive material and determine how to quantify and accumulate fatigue damage to enable life predictions under variable amplitude loading conditions for such materials. A comprehensive experimental program including testing under fully-reversed, as well as mean stress and/or mean strain conditions, with initial or periodic overloads, along with step testing and random loading histories was conducted on two grades of stainless steel 304L, under both strain-controlled and load-controlled conditions. To facilitate comparisons with a material without deformation history effects, similar tests were also carried out on aluminum 7075-T6. Experimental results are discussed, including peculiarities observed with stainless steel behavior, such as a phenomenon, referred to as secondary hardening characterized by a continuous increase in the stress response in a strain-controlled test and often leading to runout fatigue life. Possible mechanisms for secondary hardening observed in some tests are also discussed. The behavior of aluminum is shown not to be affected by preloading, whereas the behavior of stainless steel is greatly influenced by prior loading. Mean stress relaxation in

  12. Design study of prestressed rotor spar concept

    NASA Technical Reports Server (NTRS)

    Gleich, D.

    1980-01-01

    Studies on the Bell Helicopter 540 Rotor System of the AH-1G helicopter were performed. The stiffness, mass and geometric configurations of the Bell blade were matched to give a dynamically similar prestressed composite blade. A multi-tube, prestressed composite spar blade configuration was designed for superior ballistic survivability at low life cycle cost. The composite spar prestresses, imparted during fabrication, are chosen to maintain compression in the high strength cryogenically stretchformed 304-L stainless steel liner and tension in the overwrapped HTS graphite fibers under operating loads. This prestressing results in greatly improved crack propagation and fatigue resistance as well as enhanced fiber stiffness properties. Advantages projected for the prestressed composite rotor spar concept include increased operational life and improved ballistic survivability at low life cycle cost.

  13. Annual Report, Fall 2016: Alternative Chemical Cleaning of Radioactive High Level Waste Tanks - Corrosion Test Results

    SciTech Connect

    Wyrwas, R. B.

    2016-09-01

    The testing presented in this report is in support of the investigation of the Alternative Chemical Cleaning program to aid in developing strategies and technologies to chemically clean radioactive High Level Waste tanks prior to tank closure. The data and conclusions presented here were the examination of the corrosion rates of A285 carbon steel and 304L stainless steel exposed to two proposed chemical cleaning solutions: acidic permanganate (0.18 M nitric acid and 0.05M sodium permanganate) and caustic permanganate. (10 M sodium hydroxide and 0.05M sodium permanganate). These solutions have been proposed as a chemical cleaning solution for the retrieval of actinides in the sludge in the waste tanks, and were tested with both HM and PUREX sludge simulants at a 20:1 ratio.

  14. Test program to demonstrate the stability of hydrazine in propellant tanks

    NASA Technical Reports Server (NTRS)

    Moran, C. M.; Sutton, D.

    1983-01-01

    The suitability of stainless steels and Inconel for long-term hydrazine propellant-storage tanks is investigated. Rectangular coupon samples cut from propellent tanks were sealed with a measured amount of hydrazine in glass capsules, stored at 43 or 60 C, and removed after 6 to 24 months, when corrosion of the coupon and decomposition of the hydrazine was determined, and SEM and electron spectroscopy were performed on some coupons. Corrosion was found to be unmeasurably low for all the coupons, and hydrazine decomposition produced less than 1.0 cu cm of gas per sq cm of wetted surface per year, except in those few cases when catalysis or contamination were detected. Especially good stability was observed for type 304L stainless steel. The decomposition rates determined in the coupon tests are confirmed by preliminary results of actual tank storage trials.

  15. Friction and wear behavior of nitrogen-doped ZnO thin films deposited via MOCVD under dry contact

    DOE PAGES

    Mbamara, U. S.; Olofinjana, B.; Ajayi, O. O.; ...

    2016-02-01

    Most researches on doped ZnO thin films are tilted toward their applications in optoelectronics and semiconductor devices. Research on their tribological properties is still unfolding. In this work, nitrogen-doped ZnO thin films were deposited on 304 L stainless steel substrate from a combination of zinc acetate and ammonium acetate precursor by MOCVD technique. Compositional and structural studies of the films were done using Rutherford Backscattering Spectroscopy (RBS) and X-ray Diffraction (XRD). The frictional behavior of the thin film coatings was evaluated using a ball-on-flat configuration in reciprocating sliding under dry contact condition. After friction test, the flat and ball counter-facemore » surfaces were examined to assess the wear dimension and failure mechanism. In conclusion, both friction behavior and wear (in the ball counter-face) were observed to be dependent on the crystallinity and thickness of the thin film coatings.« less

  16. Friction and wear behavior of nitrogen-doped ZnO thin films deposited via MOCVD under dry contact

    SciTech Connect

    Mbamara, U. S.; Olofinjana, B.; Ajayi, O. O.; Lorenzo-Martin, C.; Obiajunwa, E. I.; Ajayi, E. O. B.

    2016-02-01

    Most researches on doped ZnO thin films are tilted toward their applications in optoelectronics and semiconductor devices. Research on their tribological properties is still unfolding. In this work, nitrogen-doped ZnO thin films were deposited on 304 L stainless steel substrate from a combination of zinc acetate and ammonium acetate precursor by MOCVD technique. Compositional and structural studies of the films were done using Rutherford Backscattering Spectroscopy (RBS) and X-ray Diffraction (XRD). The frictional behavior of the thin film coatings was evaluated using a ball-on-flat configuration in reciprocating sliding under dry contact condition. After friction test, the flat and ball counter-face surfaces were examined to assess the wear dimension and failure mechanism. In conclusion, both friction behavior and wear (in the ball counter-face) were observed to be dependent on the crystallinity and thickness of the thin film coatings.

  17. Tritium permeation characterization of materials for fusion and generation IV very high temperature reactors

    SciTech Connect

    Thomson, S.; Pilatzke, K.; McCrimmon, K.; Castillo, I.; Suppiah, S.

    2015-03-15

    The objective of this work is to establish the tritium-permeation properties of structural alloys considered for Fusion systems and very high temperature reactors (VHTR). A description of the work performed to set up an apparatus to measure permeation rates of hydrogen and tritium in 304L stainless steel is presented. Following successful commissioning with hydrogen, the test apparatus was commissioned with tritium. Commissioning tests with tritium suggest the need for a reduction step that is capable of removing the oxide layer from the test sample surfaces before accurate tritium-permeation data can be obtained. Work is also on-going to clearly establish the temperature profile of the sample to correctly estimate the tritium-permeability data.

  18. Corrosion resistance of lithium/iodine batteries fabricated in an extremely dry environment

    SciTech Connect

    Brown, W.R.; Holmes, C.F.; Stinebring, R.C.

    1981-10-01

    Early lithium/iodine pacemaker batteries employed considerable amounts of inert plastic materials to encase the active ingredients inside the stainless steel case. Several years ago the Wilson Greatbatch Ltd. (WGL) Model 755 cell was introduced and represented a significant change in lithium/iodine battery construction. In this design (1) the iodinepolyvinylpyridine (PVP) depolarizer material was placed in direct contact with the 304L stainless steel case and much of the inert material was eliminated. This change resulted in obtaining substantially more depolarizer in the battery thereby greatly increasing the electrical capacity for the same cell volume. A study was instituted to evaluate possible corrosion effects between the iodine in the depolarizer and the stainless steel case.

  19. Nuclear waste package design for the Vadose zone in tuff

    SciTech Connect

    O`Neal, W.C.; Ballou, L.B.; Gregg, D.W.; Russell, E.W.

    1984-02-01

    This report presents an overview of the selection and analysis of conceptual waste package designs that will be used by the Nevada Nuclear Waste Storage Investigations (NNWSI) project for disposal of high-level nuclear waste (HLW) at the proposed Yucca Mountain, Nevada Site. The design requirements that the waste packages are required to meet are listed. Concept drawings for the reference designs and one alternative package design are shown. Four metal alloys; 304L SS, 321 SS, 316L SS and Incoloy 825 have been selected for candidate canister/overpack materials, and 1020 carbon steel has been selected as the reference metal for the borehole liners. A summary of the results of technical and economic analysis supporting the selection of the conceptual waste package designs is included. Post-closure containment and release rates are not discussed in this paper. 17 references, 2 figures, 2 tables.

  20. Brazing of zirconia to metal for development of oxygen and pH sensors for high-temperature, high-pressure aqueous environments

    SciTech Connect

    Kelkar, G.P.; Biswas, R.; Bertuch, A.

    1997-11-01

    Zirconia electrodes are routinely used as oxygen sensors at temperatures of 600{degrees}C and are now extensively used as pH sensors in high-temperature high-pressure aqueous systems (300{degrees}C and 3000 psi). Brazing of zirconia tubes to metal is one approach to making such sensors. A variety of metal supports (304L SS, Ni, Cu), three braze alloys in the Ag-Cu-Ti system and their combinations were investigated in bonding with the zirconia tubes. The important issues were the weakening of the zirconia matrix during brazing, bonding with the metal, and corrosion of the braze under operating conditions of 300{degrees}C and 3000 psi in aqueous environments. The results obtained are discussed along with guidelines for further investigations.

  1. Characterization of Environmental Stability of Pulsed Laser Deposited Oxide Ceramic Coatings

    SciTech Connect

    ADAMS, THADM

    2004-03-02

    A systematic investigation of candidate hydrogen permeation materials applied to a substrate using Pulsed Laser Deposition has been performed. The investigation focused on application of leading permeation-resistant materials types (oxide, carbides, and metals) on a stainless steel substrate. and evaluation of the stability of the applied coatings. Type 304L stainless steel substrates were coated with aluminum oxide, chromium oxide, and aluminum. Characterization of the coating-substrate system adhesion was performed using scratch adhesion testing and microindentation. Coating stability and environmental susceptibility were evaluated for two conditions-air at 350 degrees Celsius and Ar-H2 at 350 degrees Celsius for up to 100 hours. Results from this study have shown the pulsed laser deposition process to be an extremely versatile technology that is capable of producing a sound coating/substrate system for a wide variety of coating materials.

  2. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    SciTech Connect

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  3. Investigation of influencing factors on friction during ring test in hot forging using FEM simulation

    NASA Astrophysics Data System (ADS)

    Sethy, Ritanjali; Galdos, Lander; Mendiguren, Joseba; Sáenz de Argandoña, Eneko

    2016-10-01

    Few studies have been undertaken to understand the friction in hot forming, especially when addressing the issue of varying input parameters. Better understanding of their role is therefore needed in order to obtain accurate results in numerical simulations. This paper numerically investigates the high temperature ring compression test to evaluate how frictional behaviour is affected by variations of input parameters (i.e. press velocity, Heat Transfer Coefficient (HTC), processing time, mesh size, material and tool temperature). The high temperature ring-compression process was simulated by means of Finite Element Modelling (FEM) using FORGE-3D software with the ring made of AISI 304L having ratio of outer diameter, inner diameter and height of 30:15:10. According to the results, the HTC and the press velocity have most significant effects on frictional behavior and the calibration curves needed to calculate the friction coefficients after experimental testing.

  4. Preliminary evaluation of materials for fluidized bed technology in geothermal wells at Raft River, Idaho, and East Mesa, California

    SciTech Connect

    Dirk, W.J.; Allen, C.A.; McAtee, R.E.

    1980-01-01

    Corrosion tests of candidate materials for heat exchangers using liquid fluidized bed technology were conducted at the U.S. Department of Energy's geothermal wells at Raft River, Idaho, and at the Geothermal Components Test Facility (GCTF) in East Mesa, Calif. These investigations deal with moderate temperature ranges of 135 to 163 /degree/C for electrical generation and nonelectrical applications. The corrosion, erosion, and scale buildup were evaluated. The average penetration of Type 1025 carbon steel was 314 /mu/m/year. Hastelloy alloys G and C276, stainless steels Type 304L, Type 316, Type 347, and Nitronic 50 has average penetrations of less than 2/mu/m/year. 7 refs.

  5. Evaluation of laser welding techniques for hydrogen transmission. Final report, September 1977-November 1979

    SciTech Connect

    Mucci, J

    1980-05-01

    This program was established to determine the feasibility of laser beam welding as a fabrication method for hydrogen transmission and is a precursor in the effort to systematically provide the technological base necessary for large-scale, economic pipeline transmission of fuel for a hydrogen energy system. The study contributes to the technology base by establishing the effect of conventional weld processes and laser beam welding on the mechanical properties of two classes of steels in an air and high pressure gaseous hydrogen environment. Screening evaluation of the tensile, low-cycle fatigue and fracture toughness properties and metallurgical analyses provide the basis for concluding that laser beam welding of AISI 304L stainless steel and ASTM A106B carbon steel can produce weldments of comparable quality to those produced by gas-tungsten arc and electron beam welding and is at least equally compatible with 13.8 MPa (2000 psig) gaseous hydrogen environment.

  6. Development and applications of rectangular box-type explosively bonded structures for high-heat-load beamline components

    NASA Astrophysics Data System (ADS)

    Shu, D.; Chang, J.; Kuzay, T. M.; Brasher, D. G.

    2001-07-01

    Explosive bonding technology is a good choice to join dissimilar materials, such as 304L stainless steel and GlidCop AL-15, and is used extensively in making the advanced photon source (APS) high-heat-load beamline and front-end components. It is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bond between two or more similar or dissimilar materials. In recent years, special explosive bonding units with rectangular box-type joints were developed for the APS new high-heat-load beamline components. Based on this new technique, the box form of the component could be built in two halves first, then welded together. Therefore, beamline designers have more freedom to optimize the cooling surface geometry.

  7. A technical basis to relax the dew point specification for the environment in the vapor space in DWPF canisters

    SciTech Connect

    Louthan, M.R. Jr.

    1995-05-01

    This memorandum establishes the technical basis to conclude that relaxing, from 0 C to 20 C, the dew point specification for the atmosphere in the vapor space (free volume) of a DWPF canister will not provide an environment that will cause significant amounts of corrosion induced degradation of the canister wall. The conclusion is based on engineering analysis, experience and review of the corrosion literature. The basic assumptions underlying the conclusion are: (1) the canister was fabricated from Type 304L stainless steel; (2) the corrosion behavior of the canister material, including base metal, fusion zones and heat effected zones, is typified by literature data for, and industrial experience with, 300 series austenitic stainless steels; and (3) the glass-metal crevices created during the pouring operation will not alter the basic corrosion resistance of the steel although such crevices might serve as sites for the initiation of minor amounts of corrosion on the canister wall.

  8. The effect of yield strength on side-bonding upset welds

    SciTech Connect

    Miller, R.G.; Perkins, M.A.

    1991-09-24

    During the course of 9{degree} tapered side-bonding resistance upset weld development at Mound, various studies have been conducted to evaluate the effect of yield strength on welds in 304L stainless steel. The results of these studies have concluded that at high yield strengths there may be a minor reduction in the length of Class 2 or better bond. Satisfactory welds have been produced with materials having yield strengths ranging from 36.0 to 141.0 ksi. However, when body yield strengths exceed 80.0 ksi a minor decrease in bond lengths begins. A significant inverse relationship between stem yield strength and bond length was shown to exist. 8 refs., 9 figs., 10 tabs.

  9. An assessment of alternative diesel fuels: microbiological contamination and corrosion under storage conditions.

    PubMed

    Lee, Jason S; Ray, Richard I; Little, Brenda J

    2010-08-01

    Experiments were designed to evaluate the nature and extent of microbial contamination and the potential for microbiologically influenced corrosion of alloys exposed in a conventional high sulfur diesel (L100) and alternative fuels, including 100% biodiesel (B100), ultra-low sulfur diesel (ULSD) and blends of ULSD and B100 (B5 and B20). In experiments with additions of distilled water, all fuels supported biofilm formation. Changes in the water pH did not correlate with observations related to corrosion. In all exposures, aluminum 5052 was susceptible to pitting while stainless steel 304L exhibited passive behavior. Carbon steel exhibited uniform corrosion in ULSD and L100, and passive behavior in B5, B20, and B100.

  10. The effects of 800 MeV proton irradiation on the corrosion of tungsten, tantalum, stainless steel, and gold

    SciTech Connect

    Lillard, R.S.; Butt, D.P.; Kanner, G.; Daemen, L.

    1997-12-01

    Real time electrochemical data were acquired for tungsten, tantalum, stainless steel 304L, and gold targets during proton irradiation at the LANSCE Weapons Neutron Research Facility. The goal of this research was to establish a better understanding of the corrosion properties of materials as a function of proton irradiation and gain insight into the mechanism of the observed phenomena. The following electrochemical observations were made during proton irradiation of W, Ta, SS304, and Au: (1) the open circuit potential of all materials increased with increasing proton fluence; (2) the corrosion rate (at the OCP) of W and SS304 increased with increasing proton fluence; (3) the passive dissolution rate for SS304 and Ta decreased with increasing proton fluence; (4) the anodic dissolution rate for W increased with increasing proton fluence; (5) the pitting potential for SS304 increased with proton fluence, which is an indication that the material is less susceptible to pitting attack during irradiation.

  11. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2016-08-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process. As an alternative, high-temperature solution nitriding has been applied to produce HNS from three commercially available stainless steel grades (AISI 304L, AISI 316, and EN 1.4369). The nitrogen content in each steel alloy is varied and its influence on the mechanical properties and the stability of the austenite investigated. Both hardness and yield stress increase and the alloys remain ductile. In addition, strain-induced transformation of austenite to martensite is suppressed, which is beneficial for subsequent low-temperature nitriding of the surface of deformed alloys. The combination of high- and low-temperature nitriding results in improved properties of both bulk and surface.

  12. Etude des effets du martelage repetitif sur les contraintes residuelles

    NASA Astrophysics Data System (ADS)

    Hacini, Lyes

    L'assemblage par soudage peut engendrer des contraintes residuelles. Ces contraintes provoquent des fissurations prematurees et un raccourcissement de la duree de vie des composants. Dans ce contexte, le martelage robotise est utilise pour relaxer ces contraintes residuelles. Trois volets sont presentes: le premier est l'evaluation des effets des impacts unitaires repetes sur le champ de contraintes developpe dans des plaques d'acier inoxydable austenitique 304L vierges ou contenant des contraintes residuelles initiales. Dans la deuxieme partie de ce projet, le martelage est applique grace au robot SCOMPI. Les contraintes residuelles induites et relaxees par martelage sont ensuite mesurees par la methode des contours, qui a ete adaptee a cet effet. Dans la troisieme partie, le martelage est modelise par la methode des elements finis. Un modele axisymetrique developpe grace au logiciel ANSYS permet de simuler des impacts repetes d'un marteau elastique sur une plaque ayant un comportement elastoplastique.

  13. Analysis of components from drip tests with ATM-10 glass

    SciTech Connect

    Fortner, J.A.; Bates, J.K.; Gerding, T.J.

    1996-09-01

    Waste package assemblies consisting of actinide-doped West Valley ATM-10 reference glass and sensitized 304L stainless steel have been reacted with simulated repository groundwater using the Unsaturated Test Method. Analyses of surface corrosion and reaction products resulting from tests that were terminated at scheduled intervals between 13 and 52 weeks are reported. Analyses reveal complex interactions between the groundwater, the sensitized stainless steel waste form holder, and the glass. Alteration phases form that consist mainly of smectite clay, brockite, and an amorphous thorium iron titanium silicate, the latter two incorporating thorium, uranium, and possibly transuranics. The results from the terminated tests, combined with data from tests that are still ongoing, will help determine the suitability of glass waste forms in the proposed high-level repository at the Yucca Mountain Site.

  14. M551 metals melting experiment

    NASA Technical Reports Server (NTRS)

    Busch, G.

    1977-01-01

    Electron beam welding studies were conducted in the Skylab M551 metals melting experiment, on three different materials; namely 2219-T87 aluminum alloy, 304L stainless steel, and commercially pure tantalum (0.5 wt % columbium). Welds were made in both one gravity and zero gravity (Skylab) environments. Segments from each of the welds were investigated by microhardness, optical microscopy, scanning microscopy, and electron probe techniques. In the 2219-T87 aluminum alloy samples, macroscopic banding and the presence of an eutectic phase in the grain boundaries of the heat affected zone were observed. The stainless steel samples exhibited a sharp weld interface and macroscopic bands. The primary microstructural features found in the tantalum were the presence of either columnar grains (ground base) or equiaxed grains (Skylab). The factors contributing to these effects are discussed and the role of reduced gravity in welding is considered.

  15. Characterization of Stainless Steel and Refractory Metal Welds Made using a Diode-Pumped, Continuous Wave Nd: Yag Laser

    SciTech Connect

    Palmer, T A; Wood, B; Elmer, J W; Westrich, C; Milewski, J O; Piltch, M; Barbe, M; Carpenter, R

    2001-10-19

    A series of laser welds have been made on several materials using a Rofin-Sinar DY-033, 3.3 kW, Diode-Pumped Continuous Wave (CW) Nd:YAG laser system, located at Los Alamos National Laboratory. Materials welded in these experiments include 21-6-9 stainless steel, 304L stainless steel, vanadium, and tantalum. The effects of changes in the power input at a constant travel speed on the depth, width, aspect ratio, and total melted area of the welds have been analyzed. Increases in the measured weld pool dimensions as a function of power input are compared for each of the base metals investigated. These results provide a basis for further examining the characteristics of diode pumped CW Nd:YAG laser systems in welding applications.

  16. Fabrication of 50-mg /sup 252/Cf neutron sources for the FDA (Food and Drug Administration) activation analysis facility

    SciTech Connect

    Bigelow, J.E.; Cagle, E.B.; Knauer, J.B.

    1987-01-01

    The Transuranium Processing Plant (TPP) at ORNL has been requested by the Food and Drug Administration (FDA) to furnish 200 mg of /sup 252/Cf for use in their new activation analysis facility. This paper discusses the procedure to be employed in fabricating the californium into four neutron sources, each containing a nominal 50-mg of /sup 252/Cf. The ORNL Model LSD (Large, Stainless steel, Doubly encapsulated) neutron source consists of a 6.33-mm-diam aluminum pellet doubly encapsulated in Type 304L stainless steel. The pellet is comprised of an aluminum tube holding Cf/sub 2/O/sub 2/SO/sub 4/ microspheres confined by pressed aluminum powder. The microspheres are prepared in a separate vessel and then transferred into the specially designed aluminum tube prior to pressing.

  17. LIGO vacuum system study

    NASA Technical Reports Server (NTRS)

    Livas, Jeffrey C.; Moore, Boude C.

    1988-01-01

    A laser interferometer gravitational wave observatory (LIGO) is being developed with sensitivities which will have a high probability of detecting gravitational waves from astrophysical sources. A major component of LIGO is a total of 16 km of 1.2 m (48 inch) diameter tube at a pressure of less than 10 to the minus 8th power torr. It will be of 304L stainless steel procured directly from the steel mills with the initial hydrogen content specially reduced. Projections of the outgassing rates of hydrogen and of water vapor as a function of time are given and the uncertainties discussed. Based on these, a preliminary analysis of the vacuum system is presented.

  18. High-energy rate forgings of wedges. Characterization of processing conditions

    SciTech Connect

    Reynolds, Thomas Bither; Everhart, Wesley; Switzner, Nathan T; Balch, Dorian K.; San Marchi, Christopher W.

    2014-05-01

    The wedge geometry is a simple geometry for establishing a relatively constant gradient of strain in a forged part. The geometry is used to establish gradients in microstructure and strength as a function of strain, forging temperature, and quenching time after forging. This geometry has previously been used to benchmark predictions of strength and recrystallization using Sandias materials model for type 304L austenitic stainless steel. In this report, the processing conditions, in particular the times to forge and quench the forged parts, are summarized based on information recorded during forging on June 18, 2013 of the so-called wedge geometry from type 316L and 21Cr-6Ni-9Mn austenitic stainless steels.

  19. Unrestrained swelling of uranium-nitride fuel irradiated at temperatures ranging from 1100 to 1400 K (1980 to 2520 R)

    NASA Technical Reports Server (NTRS)

    Rohal, R. G.; Tambling, T. N.

    1973-01-01

    Six fuel pins were assembled, encapsulated, and irradiated in the Plum Brook Reactor. The fuel pins employed uranium mononitride (UN) in a stainless steel (type 304L) clad. The pins were irradiated for approximately 4000 hours to burnups of about 2.0 atom percent uranium. The average clad surface temperature during irradiation was about 1100 K (1980 deg R). Since stainless steel has a very low creep strength relative to that of UN at this temperature, these tests simulated unrestrained swelling of UN. The tests indicated that at 1 percent uranium atom burnup the unrestrained diametrical swelling of UN is about 0.5, 0.8, and 1.0 percent at 1223, 1264, and 1306 K (2200, deg 2273 deg, and 2350 deg R), respectively. The tests also indicated that the irradiation induced swelling of unrestrained UN fuel pellets appears to be isotropic.

  20. Determination of corrosion rates for steel alloys in process solvent. Final technical report

    SciTech Connect

    Latos, E.J.

    1984-01-01

    The objectives of this program were to determine the corrosion rate, under static and dynamic conditions, of AISI 1010, 5 Cr-0.5 Mo, Type 304L and Type 316L steels in an SRC-I, V-178, coal-derived liquid at temperatures ranging from 550/sup 0/F (288/sup 0/C) to 700/sup 0/F (371/sup 0/C) and to analyze the after-test liquids for metal content, and physical and chemical properties to determine stability under these test conditions. In addition, the program included a study to determine the storage stability of the V-178 coal-derived liquid at 110/sup 0/F (43.3/sup 0/C) in air. 6 references, 32 figures, 35 tables.

  1. The Use of MALDI-TOF Mass Spectrometry, Ribotyping and Phenotypic Tests to Identify Lactic Acid Bacteria from Fermented Cereal Foods in Abidjan (Côte d’Ivoire)

    PubMed Central

    Soro-Yao, Amenan A; Schumann, Peter; Thonart, Philippe; Djè, Koffi M; Pukall, Rüdiger

    2014-01-01

    Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF MS) protein analysis, automated ribotyping, and phenotypic tests (e.g., cell morphology, gas production from glucose, growth and acid production on homofermemtative-heterofermentative differential (HHD) agar medium, sugar fermentation patterns) were used to identify 23 lactic acid bacteria (LAB) isolated from fermented cereal foods available in Abidjan, Côte d’Ivoire. Pediococcus acidilactici (56.5%), Lactobacillus fermentum (30.4%), L. salivarius (4.3%), P. pentosaceus (4.3%) and L. plantarum subsp. plantarum (4.3%) were the species and subspecies identified. Protein based identification was confirmed by automated ribotyping for selected isolates and was similar to that provided by the phenotypic characterization. MALDI-TOF MS protein analysis provided a high level of discrimination among the isolates and could be used for the rapid screening of LAB starter cultures. PMID:25279017

  2. A multi-temporal scale approach to high cycle fatigue simulation

    NASA Astrophysics Data System (ADS)

    Bhamare, Sagar; Eason, Thomas; Spottswood, Stephen; Mannava, Seetha R.; Vasudevan, Vijay K.; Qian, Dong

    2014-02-01

    High cycle fatigue (HCF) is a failure mechanism that dominates the life of many engineering components and structures. Time scale associated with HCF loading is a main challenge for developing a simulation based life prediction framework using conventional FEM approach. Motivated by these challenges, the extended space-time method (XTFEM) based on the time discontinuous Galerkin formulation is proposed. For HCF life prediction, XTFEM is coupled with a two-scale continuum damage mechanics model for evaluating the fatigue damage accumulation. Direct numerical simulations of HCF are performed using the proposed methodology on a notched specimen of AISI 304L steel. It is shown the total fatigue life can be accurately predicted using the proposed simulation approach based on XTFEM. The presented computational framework can be extended for predicting the service and the residual life of structural components.

  3. Stress corrosion cracking of candidate waste container materials

    SciTech Connect

    Maiya, P.S.; Soppet, W.K.; Park, J.Y.; Kassner, T.F.; Shack, W.J.; Diercks, D.R.

    1990-11-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca Mountain site in Nevada. These materials are Type 304L stainless steel (SS), Type 316L SS, Incology 825, P-deoxidized Cu, Cu-30%Ni, and Cu-7% Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks, and to assess the relative resistance of these materials to stress corrosion cracking (SCC). A series of slow-strain-rate tests (SSRTs) in simulated Well J-13 water which is representative of the groundwater present at the Yucca Mountain site has been completed, and crack-growth-rate (CGR) tests are also being conducted under the same environmental conditions. 13 refs., 60 figs., 22 tabs.

  4. Gamma-ray irradiation effect on corrosion rates of stainless steel, Ti and Ti-5Ta in boiling 9N nitric acid

    NASA Astrophysics Data System (ADS)

    Yamamoto, Takao; Tsukui, Shigeki; Okamoto, Shinichi; Nagai, Takayuki; Takeuchi, Masayuki; Takeda, Seiichiro; Tanaka, Yasumasa

    1996-03-01

    Irradiation effect of γ-rays on corrosion rates of stainless steel (type 304L), titanium and a titanium-tantalum alloy (Ti-5Ta) in 9N boiling nitric acid was investigated by measuring weight losses of specimens leached under a 60Co γ-ray environment of 1 kCkg -1/h (4 MR/h). Tests without irradiation were as well performed to obtain reference data. Plots of the weight loss normalized to specimen's surface area against total leaching time exhibited linear relations when the first leaching batch is neglected. The corrosion rates calculated from the gradients indicated slight, though significant, irradiation effects, an enhancement in stainless steel while suppressions in Ti and Ti-5Ta. Corrosion modes were found to be insensitive to the irradiation.

  5. Optimization Of Rolling Schedule Assuring Desired Final Grain Size Using Control Theory

    NASA Astrophysics Data System (ADS)

    Svyetlichnyy, Dmytro S.

    2004-06-01

    A method of optimal control of the thermomechanical parameters during hot strip rolling processes, based on the modern optimal control theory, is presented in the paper. Optimal parameters are defined from the desired final grain size. The austenite grain size is the criterion of optimization. A state-space model with physical constraints is described. The model is based on the models of rolling process, recrystallization and grain growth, developed for 304L steel. The optimal discrete trajectories for such control parameters as the initial temperature, reductions and interpass time, are to be found. The rolling constrains are applied to the control trajectories (reduction, interpass time) and to state-space trajectories (temperature, rolling force and moment). The results of calculations allow for the design of the optimal rolling schedule.

  6. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made out of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. Nineteen metal alloys were tested. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results, the most corrosion resistant alloys were found to be, in order, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of the alloys tested.

  7. Test program to demonstrate the stability of hydrazine in propellant tanks

    NASA Technical Reports Server (NTRS)

    Moran, C. M.; Sutton, D.

    1983-01-01

    The suitability of stainless steels and Inconel for long-term hydrazine propellant-storage tanks is investigated. Rectangular coupon samples cut from propellent tanks were sealed with a measured amount of hydrazine in glass capsules, stored at 43 or 60 C, and removed after 6 to 24 months, when corrosion of the coupon and decomposition of the hydrazine was determined, and SEM and electron spectroscopy were performed on some coupons. Corrosion was found to be unmeasurably low for all the coupons, and hydrazine decomposition produced less than 1.0 cu cm of gas per sq cm of wetted surface per year, except in those few cases when catalysis or contamination were detected. Especially good stability was observed for type 304L stainless steel. The decomposition rates determined in the coupon tests are confirmed by preliminary results of actual tank storage trials.

  8. Strain Measurements using High Energy White X-rays at SPring-8

    SciTech Connect

    Shobu, T.; Kaneko, H.; Mizuki, J.; Konishi, H.; Shibano, J.; Hirata, T.; Suzuki, K.

    2007-01-19

    The strain in the bulk of a material was evaluated using high energy white X-rays from a synchrotron radiation source at SPring-8. The specimen, which was a 5 mm thick austenitic stainless steel sample (JIS-SUS304L), was subjected to bending. The internal strain was measured using white X-rays, which ranged in energy from 60 keV to 125 keV. Highly accurate internal strain measurements were accomplished by simultaneously using strain data from several lattice planes of {alpha} -Fe. Furthermore, utilizing diffracted beams with a high energy, a high peak count, and a profile similar to a Gaussian distribution decreased the error of the strain measurement The results indicated that high energy white X-rays can effectively measure the internal strain at a millimeter depth.

  9. Fabrication of a simple materials system for study of Hg in a stainless steel.

    SciTech Connect

    Allen, C. W.

    1999-01-04

    The Spallation Neutron Source (SNS), currently under construction at Oak Ridge National Laboratory, is expected to employ a Hg target encased in a stainless steel. Little is known about the metallurgical behavior of this materials engineering system, which will occur in a service environment involving elevated temperatures and intense radiation. Under normal equilibrium conditions, however, Hg is known to be insoluble in and non-reactive with solid Fe and Cr but to form one or more intermetallics with Ni. Hg has been implanted into alloy 304L. For implantations at 400 and 500 C to a fluence of 3 x 10{sup 16} cm{sup {minus}2} sub-micron sized precipitates of Hg are formed, as judged, for example, from their solidification behavior on cooling during TEM observation. The formation of such a system of microtargets and possible studies employing them as in situ TEM specimens are discussed, which can provide useful empirical information in conjunction with SNS target development.

  10. Effects of tuff waste package components on release from 76-68 simulated waste glass: Final report

    SciTech Connect

    McVay, G.L.; Robinson, G.R.

    1984-04-01

    An experimental matrix has been conducted that will allow evaluation of the effects of waste package constituents on the waste form release behavior in a tuff repository environment. Tuff rock and groundwater were used along with 304L, 316, and 1020M ferrous metals to evaluate release from uranium-doped MCC 76-68 simulated waste glass. One of the major findings was that in the absence of 1020M mild steel, tuff rock powder dominates the system. However, when 1020M mild steel is present, it appears to dominate the system. The rock-dominated system results in suppressed glass-water reaction and leaching while the 1020M-dominated system results in enhanced leaching - but the metal effectively scavenges uranium from solution. The 300-series stainless steels play no significant role in affecting glass leaching characteristics. 6 refs., 28 figs., 5 tabs.

  11. Electrolytic decontamination of conductive materials for hazardous waste management

    SciTech Connect

    Wedman, D.E.; Martinez, H.E.; Nelson, T.O.

    1996-12-31

    Electrolytic removal of plutonium and americium from stainless steel and uranium surfaces has been demonstrated. Preliminary experiments were performed on the electrochemically based decontamination of type 304L stainless steel in sodium nitrate solutions to better understand the metal removal effects of varying cur-rent density, pH, and nitrate concentration parameters. Material removal rates and changes in surface morphology under these varying conditions are reported. Experimental results indicate that an electropolishing step before contamination removes surface roughness, thereby simplifying later electrolytic decontamination. Sodium nitrate based electrolytic decontamination produced the most uniform stripping of material at low to intermediate pH and at sodium nitrate concentrations of 200 g L{sup -1} and higher. Stirring was also observed to increase the uniformity of the stripping process.

  12. Preclosure analysis of conceptual waste package designs for a nuclear waste repository in tuff

    SciTech Connect

    O`Neal, W.C.; Gregg, D.W.; Hockman, J.N.; Russell, E.W.; Stein, W.

    1984-11-01

    This report discusses the selection and analysis of conceptual waste package developed by the Nevada Nuclear Waste Storage Investigations (NNWSI) project for possible disposal of high-level nuclear waste at a candidate site at Yucca Mountain, Nevada. The design requirements that the waste package must conform to are listed, as are several desirable design considerations. Illustrations of the reference and alternative designs are shown. Four austenitic stainless steels (316L SS, 321 SS, 304L SS and Incoloy 825 high nickel alloy) have been selected for candidate canister/overpack materials, and 1020 carbon steel has been selected as the reference metal for the borehole liners. A summary of the results of technical and ecnonmic analyses supporting the selection of the conceptual waste package designs is included. Postclosure containment and release rates are not analyzed in this report.

  13. Large sample NAA work at BARC: Methodology and applications

    NASA Astrophysics Data System (ADS)

    Acharya, R.; Swain, K. K.; Sudarshan, K.; Tripathi, R.; Pujari, P. K.; Reddy, A. V. R.

    2010-10-01

    Large sample neutron activation analysis (LSNAA) was carried out using thermal column facility of Apsara reactor at Bhabha Atomic Research Centre, Mumbai, India. The k0-based internal monostandard NAA (IM-NAA) using in situ detection efficiency was used to analyze large and non-standard geometry samples of clay pottery, uranium ore and stainless steel. Elemental concentration ratios with respect to Na as a monostandard were used in the study of pottery and ore samples. For stainless steel sample of SS 304L, the absolute concentrations were calculated from concentration ratios by mass balance approach since all the major elements (Fe, Cr, Ni and Mn) were amenable to NAA. Applications of LSNAA in the above-mentioned three different areas are described in this paper.

  14. Illinois water quality report, 1986-1987. Final report

    SciTech Connect

    Not Available

    1988-04-01

    This report addresses the quality of the waters of the State of Illinois for the period of 1986 and 1987 in fulfillment of Section 305(b) of the Clean Water Act. Water bodies including rivers, streams, inland lakes, and Lake Michigan are assessed for degree of designated-use support and attainment of fishable/swimmable Clean Water Act goals. Brief discussions of the State's wetland resources and ground water protection programs are also provided. In addition, detailed information regarding public health/aquatic life concerns (fish advisories, fish kills, sediment contamination, waterborne toxics); lakes information required by Section 314 of the CWA; Nonpoint Source Assessment information required by Section 319(a); identification of waters impacted by toxics required by Section 304(l); water pollution control program descriptions; and special state concerns and recommendations are also provided.

  15. Corrosion Resistance of Stainless Steels in Biodiesel

    NASA Astrophysics Data System (ADS)

    Román, Alejandra S.; Méndez, Claudia M.; Ares, Alicia E.

    The aim of this work was to study the corrosion behavior of stainless steels in biodiesel of vegetal origin, at room temperature, evaluating its properties according to the differences in the structures (austenitic, ferritic and austenitic — ferritic) and compositions of the materials. The biodiesel employed was obtained by industrially manufactured based on soybean oil as main raw material. The stainless steels used as samples for the tests were: AISI 304L, Sea Cure and Duplex 2205. For obtaining the desired data potentiodynamic polarization and weight loss trials were carried out. These studies were complemented by observations using an optical microscope. The weight loss study allowed the identification of low corrosion rates to the three stainless steels studied.

  16. Surface-catalyzed air oxidation reactions of hydrazines: Tubular reactor studies

    NASA Technical Reports Server (NTRS)

    Kilduff, Jan E.; Davis, Dennis D.; Koontz, Steven L.

    1988-01-01

    The surface-catalyzed air oxidation reactions of hydrazine, monomethylhydrazine, unsymmetrical dimethylhydrazine, symmetrical dimethylhydrazine, trimethylhydrazine and tetramethylhydrazine were investigated in a metal-powder packed turbular flow reactor at 55 plus or minus 3 C. Hydrazine was completely reacted on all surfaces studied. The major products of monomethylhydrazine (MMH) oxidation were methanol, methane and methyldiazene. The di-, tri- and tetra-methyl hydrazines were essentially unreactive under these conditions. The relative catalytic reactivities toward MMH are: Fe greater than Al2O3 greater than Ti greater than Zn greater than 316 SS greater than Cr greater than Ni greater than Al greater than 304L SS. A kinetic scheme and mechanism involving adsorption, oxidative dehydrogenation and reductive elimination reactions on a metal oxide surface are proposed.

  17. Experimental characterization of the weld pool flow in a TIG configuration

    NASA Astrophysics Data System (ADS)

    Stadler, M.; Masquère, M.; Freton, P.; Franceries, X.; Gonzalez, J. J.

    2014-11-01

    Tungsten Inert Gas (TIG) welding process relies on heat transfer between plasma and work piece leading to a metallic weld pool. Combination of different forces produces movements on the molten pool surface. One of our aims is to determine the velocity on the weld pool surface. This provides a set of data that leads to a deeper comprehension of the flow behavior and allows us to validate numerical models used to study TIG parameters. In this paper, two diagnostic methods developed with high speed imaging for the determination of velocity of an AISI 304L stainless steel molten pool are presented. Application of the two methods to a metallic weld pool under helium with a current intensity of 100 A provides velocity values around 0.70 m/s which are in good agreement with literature works.

  18. Evaluation of cracking in the 241-AZ tank farm ventilation line at the Hanford Site

    SciTech Connect

    ANANTATMULA, R.P.

    1999-10-20

    In the period from April to October of 1988, a series of welding operations on the outside of the AZ Tank Farm ventilation line piping at the Hanford Site produced unexpected and repeated cracking of the austenitic stainless steel base metal and of a seam weld in the pipe. The ventilation line is fabricated from type 304L stainless steel pipe of 24 inch diameter and 0.25 inch wall thickness. The pipe was wrapped in polyethylene bubble wrap and buried approximately 12 feet below grade. Except for the time period between 1980 and 1987, impressed current cathodic protection has been applied to the pipe since its installation in 1974. The paper describes the history of the cracking of the pipe, the probable cracking mechanisms, and the recommended future action for repair/replacement of the pipe.

  19. Fatigue crack growth in metastable austenitic stainless steels

    SciTech Connect

    Mei, Z.; Chang, G.; Morris, J.W. Jr.

    1988-06-01

    The research reported here is an investigation of the influence of the mechanically induced martensitic transformation on the fatigue crack growth rate in 304-type steels. The alloys 304L and 304LN were used to test the influence of composition, the testing temperatures 298 K and 77 K were used to study the influence of test temperature, and various load ratios (R) were used to determine the influence of the load ratio. It was found that decreasing the mechanical stability of the austenite by changing composition or lowering temperature decreases the fatigue crack growth rate. The R-ratio effect is more subtle. The fatigue crack growth rate increases with increasing R-ratio, even though this change increases the martensite transformation. Transformation-induced crack closure can explain the results in the threshold regime, but cannot explain the R-ratio effect at higher cyclic stress intensities. 26 refs., 6 figs.

  20. Hanford double shell tank corrosion monitoring instrument tree prototype

    SciTech Connect

    Nelson, J.L.; Edgemon, G.L.; Ohl, P.C.

    1995-11-01

    High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks (DSTs and SSTs). The installation of a prototype corrosion monitoring instrument tree into DST 241-A-101 was completed in December 1995. The instrument tree has the ability to detect and discriminate between uniform corrosion, pitting, and stress corrosion cracking (SCC) through the use of electrochemical noise measurements and a unique stressed element, three-electrode probe. The tree itself is constructed of AISI 304L stainless steel (UNS S30403), with probes in the vapor space, vapor/liquid interface and liquid. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other US Department of Energy (DOE) sites. Keywords: Hanford, radioactive waste, high-level waste tanks, electrochemical noise, probes, double-shell tanks, single-shell tanks, corrosion.

  1. Quantitative characterization of porosity in stainless steel LENS powders and deposits

    SciTech Connect

    Susan, D.F. . E-mail: dfsusan@sandia.gov; Puskar, J.D.; Brooks, J.A.; Robino, C.V.

    2006-07-15

    Laser Engineered Net Shaping (LENS) utilizes a laser beam to melt fine powders to produce three-dimensional engineering structures line by line and layer by layer. When building these structures, defects including lack-of-fusion (LOF) at interlayer boundaries and intralayer porosity are sometimes observed. LOF defects can be minimized by adjusting processing parameters, but the sources of intralayer porosity are less apparent. In this paper, the amount and size distributions of 17-4PH and 304L powders and pores within the powder were characterized in parallel with the intralayer porosity in LENS deposits fabricated from the same materials. Intralayer porosity increased with increased powder porosity; but was not well correlated with deposition parameters. The results demonstrate the importance of careful characterization and specification of starting powders on the quality of the final LENS deposits.

  2. The choice of strain gage for use in a large superconducting alternator

    SciTech Connect

    Ferrero, C.; Desogus, S.

    1982-01-01

    Electrical strain gages are investigated from ambient to liquid-helium temperatures. Experimental determination of the curves of apparent strain vs. temperature were especially considered, because of the role of thermal and mechanical stresses in a superconducting rotor in the cooling and operational phases. Commercially available Karma and modified-Karma alloy foil strain gages were used. These were either applied on the surface of supports of Cu, Al, Incar, AISI 304L, Araldite, and Nb, or embedded inside the specimen. Results are analyzed in terms of 4.2 to 7.2 range, 4.2 to 30 K range, reversal temperature, behavior with strain, and power dissipation effects. Conclusions are formulated with proposed applications to a wide range of technological items which require stress measurement and control in a narrow temperature range near 4.2 K.

  3. Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

    SciTech Connect

    Abraham, T.; Jain, H.; Soo, P.

    1986-06-01

    Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented.

  4. Resistance upset welding for vessel fabrication

    SciTech Connect

    Kanne, W.R. Jr.

    1992-01-01

    Solid-state resistance upset welding has been successfully applied to fabrication of small vessels. The process has advantages compared with the fusion welding processes currently used to join the two halves of such vessels. These advantages result from the improved metallurgical properties of the weld zone and the simplicity of the welding process. Spherical and cylindrical shapes have been fabricated using the upset welding process. Nondestructive and destructive tests have shown excellent weld strength. Storage tests have demonstrated long term compatibility of the welds for cylindrical parts made from 304L stainless steel that have been in storage for eight years. Spherical vessels and reinforced desip vessels made from forged 21-6-9 stainless steel have been prepared for storage.

  5. Siegel FIRST EXPERIMENTAL DISCOVERY of Granular-Giant-Magnetoresistance (G-GMR) DiagnosES/ED Wigner's-Disease/.../Spinodal-Decomposition in ``Super''Alloys Generic Endemic Extant in: Nuclear-Reactors/ Petrochemical-Plants/Jet/ Missile-Engines/...

    NASA Astrophysics Data System (ADS)

    Hoffman, Ace; Wigner-Weinberg, Eugene-Alvin; Siegel, Edward Carl-Ludwig Sidney; ORNL/Wigner/Weinberg/Siegel/Hollifeld/Yu/... Collaboration; ANL/Fermi/Wigner/Arrott/Weeks/Bader/Freeman/Sinha/Palazlotti/Nichols/Petersen/Rosner/Zimmer/... Collaboration; BNL/Chudahri/Damask/Dienes/Emery/Goldberg/Bak//Bari/Lofaro/... Collaboration; LLNL-LANL/Hecker/Tatro/Meara/Isbell/Wilkins/YFreund/Yudof/Dynes/Yang/... Collaboration; WestinKLouse/EPRI/PSEG/IAEA/ABB/Rickover/Nine/Carter/Starr/Stern/Hamilton/Richards/Lawes/OGrady/Izzo Collaboration

    2013-03-01

    Siegel[APS Shock-Physics Mtg., Chicago(11)] carbides solid-state chemistry[PSS (a)11,45(72); Semis. & Insuls. 5: 39,47,62 (79)], following: Weinberg-Siegel-Loretto-Hargraves-Savage-Westwood-Seitz-Overhauser-..., FIRST EXPERIMENTAL DISCOVERY of G-GMR[JMMM 7, 312(78); Google: ``If LEAKS Could KILL Ana Mayo''] identifIED/IES GENERIC ENDEMIC EXTANT domination of old/new (so mis-called) ``super''alloys': nuclear-reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines in austenitic/FCC Ni/Fe/Co-based (so mis-called) ''super''alloys (182/82; Hastelloy-X,600,304/304L-Stainless-Steels,...,690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms!!!): THERMAL: Wigner's-disease(WD physics) [J.Appl.Phys.17,857(46)]/ Ostwald-ripening

  6. Lithium-system corrosion/erosion studies for the FMIT project

    SciTech Connect

    Bazinet, G D

    1983-04-01

    The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and static lithium at temperatures from 200/sup 0/C to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components.

  7. In situ study of e-beam Al and Hf metal deposition on native oxide InP (100)

    SciTech Connect

    Dong, H.; KC, Santosh; Azcatl, A.; Cabrera, W.; Qin, X.; Brennan, B.; Cho, K.; Wallace, R. M.; Zhernokletov, D.

    2013-11-28

    The interfacial chemistry of thin Al (∼3 nm) and Hf (∼2 nm) metal films deposited by electron beam (e-beam) evaporation on native oxide InP (100) samples at room temperature and after annealing has been studied by in situ angle resolved X-ray photoelectron spectroscopy and low energy ion scattering spectroscopy. The In-oxides are completely scavenged forming In-In/In-(Al/Hf) bonding after Al and Hf metal deposition. The P-oxide concentration is significantly decreased, and the P-oxide chemical states have been changed to more P-rich oxides upon metal deposition. Indium diffusion through these metals before and after annealing at 250 °C has also been characterized. First principles calculation shows that In has lower surface formation energy compared with Al and Hf metals, which is consistent with the observed indium diffusion behavior.

  8. Reduction of native oxides on InAs by atomic layer deposited Al{sub 2}O{sub 3} and HfO{sub 2}

    SciTech Connect

    Timm, R.; Fian, A.; Hjort, M.; Thelander, C.; Lind, E.; Andersen, J. N.; Wernersson, L.-E.; Mikkelsen, A.

    2010-09-27

    Thin high-{kappa} oxide films on InAs, formed by atomic layer deposition, are the key to achieve high-speed metal-oxide-semiconductor devices. We have studied the native oxide and the interface between InAs and 2 nm thick Al{sub 2}O{sub 3} or HfO{sub 2} layers using synchrotron x-ray photoemission spectroscopy. Both films lead to a strong oxide reduction, obtaining less than 10% of the native As-oxides and between 10% and 50% of the native In-oxides, depending on the deposition temperature. The ratio of native In- to As-oxides is determined to be 2:1. The exact composition and the influence of different oxidation states and suboxides is discussed in detail.

  9. Reduction of native oxides on InAs by atomic layer deposited Al2O3 and HfO2

    NASA Astrophysics Data System (ADS)

    Timm, R.; Fian, A.; Hjort, M.; Thelander, C.; Lind, E.; Andersen, J. N.; Wernersson, L.-E.; Mikkelsen, A.

    2010-09-01

    Thin high-κ oxide films on InAs, formed by atomic layer deposition, are the key to achieve high-speed metal-oxide-semiconductor devices. We have studied the native oxide and the interface between InAs and 2 nm thick Al2O3 or HfO2 layers using synchrotron x-ray photoemission spectroscopy. Both films lead to a strong oxide reduction, obtaining less than 10% of the native As-oxides and between 10% and 50% of the native In-oxides, depending on the deposition temperature. The ratio of native In- to As-oxides is determined to be 2:1. The exact composition and the influence of different oxidation states and suboxides is discussed in detail.

  10. Elastic-Plastic Thermal Stress Analysis of a High-Pressure Cryogenic Storage Tank

    NASA Technical Reports Server (NTRS)

    Barker, J. Mark; Field, Robert E. (Technical Monitor)

    2003-01-01

    The thermal stresses on a cryogenic storage tank contribute strongly to the state of stress of the tank material and its ability to withstand operational stresses. These thermal stresses also affect the growth of any surface damage that might occur in the tank walls. These stresses are particularly of concern during the initial cooldown period for a new tank placed into service, and during any subsequent thermal cycles. A previous preliminary elastic analysis showed that the thermal stress on the inner wall would reach approximately 1,000MPa (145,000 psi). This stress far exceeds the ASTM specified room temperature values for both yield (170MPa) and ultimate (485 MPa) strength for 304L stainless steel. The present analysis determines the thermal stresses using an elastic-plastic model. The commercial software application ANSYS was used to determine the transient spatial temperature profile and the associated spatial thermal stress profiles in a segment of a thick-walled vessel during a typical cooldown process. A strictly elastic analysis using standard material properties for 304L stainless steel showed that the maximum thermal stress on the inner and outer walls was approximately 960 MPa (tensile) and - 270 MPa (compressive) respectively. These values occurred early in the cooldown process, but at different times, An elastic-plastic analysis showed significantly reducing stress, as expected due to the plastic deformation of the material. The maximum stress for the inner wall was approximately 225 MPa (tensile), while the maximum stress for the outer wall was approximately - 130 MPa (compressive).

  11. 2014 Accomplishments-Tritium aging studies on stainless steel: Fracture toughness properties of forged stainless steels-Effect of hydrogen, forging strain rate, and forging temperature

    SciTech Connect

    Morgan, Michael J.

    2015-02-01

    Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or delayed failure of a tritium reservoir. The factors that affect the tendency for crack formation and propagation include: Environment; steel type and microstructure; and, vessel configuration (geometry, pressure, residual stress). Fracture toughness properties are needed for evaluating the long-term effects of tritium on their structural properties. Until now, these effects have been characterized by measuring the effects of tritium on the tensile and fracture toughness properties of specimens fabricated from experimental forgings in the form of forward-extruded cylinders. A key result of those studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. New experimental research programs are underway and are designed to measure tritium and decay helium effects on the cracking properties of stainless steels using actual tritium reservoir forgings instead of the experimental forgings of past programs. The properties measured should be more representative of actual reservoir properties because the microstructure of the specimens tested will be more like that of the tritium reservoirs. The programs are designed to measure the effects of key forging variables on tritium compatibility and include three stainless steels, multiple yield strengths, and four different forging processes. The effects on fracture toughness of hydrogen and crack orientation were measured for type 316L forgings. In addition, hydrogen effects on toughness were measured for Type 304L block forgings having two different yield strengths. Finally, fracture toughness properties of type 304L

  12. LOCALIZED CORROSION OF AUSTENITIC STAINLESS STEELEXPOSED TO MIXTURES OF PLUTONIUM OXIDE AND CHLORIDE SALTS

    SciTech Connect

    Zapp, P; Kerry Dunn, K; Jonathan Duffey, J; Ron Livingston, R; Zane Nelson, Z

    2008-11-21

    Laboratory corrosion tests were conducted to investigate the corrosivity of moist plutonium oxide/chloride (PuO{sub 2}/Cl-) salt mixtures on 304L and 316L stainless steel coupons. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The two flat coupons were placed so that the solid oxide/salt mixture contacted about one half of the coupon surface. One teardrop coupon was placed in contact with solid mixture; the second teardrop was in contact with the headspace gas only. The mixtures were loaded with nominally 0.5 wt % water under a helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration and on the composition of the salt. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas, nor in coupons exposed to other mixtures with either 0.92 wt% CaCl{sub 2} or no CaCl{sub 2}. The corrosion results point to the significance of the interaction between water loading and the concentration of the hydrating salt CaCl{sub 2} in the susceptibility of austenitic stainless steels to corrosion.

  13. Electrolytic decontamination of the 3013 inner can

    SciTech Connect

    Wedman, D.E.; Nelson, T.O.; Rivera, Y.; Weisbrod, K.; Martinez, H.E.; Limback, S.

    1998-12-31

    Disposition of plutonium recovered from nuclear weapons or production residues must be stored in a manner that ensures safety. The criteria that has been established to assure the safety of stored materials for a minimum of 50 years is DOE-STD-3013. Los Alamos National Laboratory (LANL) has designed a containment package in accordance with the DOE standard. The package consists of an optional convenience (food pack) can, a welded type 304L stainless steel inner (primary) can, and a welded type 304L stainless steel outer (secondary) can. With or without the food pack can, the material is placed inside the primary can and welded shut under a helium atmosphere. This activity takes place totally within the confinement of the glove box line. Following the welding process, the can is checked for leaks and then sent down the line for decontamination. Once decontaminated, the sealed primary can may be removed from the glove box line. Welding of the secondary container takes place outside the glove box line. The highly automated decontamination process that has been developed to support the packaging of Special Nuclear Materials is based on an electrolytic process similar to the wide spread industrial technique of electropolishing. The can is placed within a specially designed stainless steel fixture built within a partition of a glove box. This fixture is then filled with a flowing electrolyte solution. A low DC electric current is made to flow between the can, acting as the anode, and the fixture, acting as the cathode. Following the decontamination, the system provides a flow of rinse water through the fixture to rinse the can of remaining salt residues. The system then carried out a drying cycle. Finally, the fixture is opened from the opposite side of the partition and the can surface monitored directly and through surface smears to assure that decontamination is adequate.

  14. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in the US: A literature review

    SciTech Connect

    Farmer, J.C.; McCright, R.D.

    1988-11-04

    Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys. Though all three austenitic candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these forms of localized attack. Both types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented for Alloy 825 under comparable conditions. Gamma irradiation has been found to enhance SCC of Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while microbiologically induced corrosion effects have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. Of the copper-based alloys, CDA 715 has the best overall resistance to localized attack. Its resistance to pitting is comparable to that of CDA 613 and superior to that of CDA 102. Observed rates of dealloying in CDA 715 are less than those observed in CDA 613 by orders of magnitude. The resistance of CDA 715 to SCC in tarnishing ammonical environments is comparable to that of CDA 102 and superior to that of CDA 613. Its resistance to SCC in nontarnishing ammonical environments is comparable to that of CDA 613 and superior to that of CDA 102. 22 refs., 8 figs., 4 tabs.

  15. Growth of micrometric oxide layers for the study of metallic surfaces decontamination by laser

    NASA Astrophysics Data System (ADS)

    Carvalho, Luisa; Pacquentin, Wilfried; Tabarant, Michel; Maskrot, Hicham; Semerok, Alexandre

    2017-09-01

    The nuclear industry produces a wide range of radioactive waste in term of level of hazard, contaminants and material. For metallic equipment like steam generators, the radioactivity is mainly located in the oxide surface. In order to study and develop techniques for dismantling and for decontamination in a safe way, it is important to have access to oxide layers with a representative distribution of non-radioactive contaminants. We propose a method of formation of oxide layer on stainless steel 304L with europium (Eu) as contaminant marker. In this method, an Eu-solution is sprayed on the stainless steel samples. The specimen are firstly treated with a pulsed nanosecond laser and secondly the steel samples are exposed to a 600°C furnace for various durations in order to grow an oxide layer. The oxide structure and in-depth distribution of Eu in the oxide layer are analysed by scanning electron microscopy coupled with energy dispersive X-ray microanalyzer, and by glow discharge optical emission or mass spectrometry. The oxide layers were grown to thicknesses in the range of 200 nm to 4.5 μm regarding to the laser treatment parameters and the heating duration. These contaminated oxides have a `duplex structure' with a mean weight percentage of 0.5% of europium in the volume of the oxide layer. It appears that europium implementation prevents the oxide growth by furnace but has no impact on laser heating. These oxide layers are used to study the decontamination of metallic surfaces such as stainless steel 304L using a nanosecond pulsed laser.

  16. The role of dislocation channeling in IASCC initiation of neutron irradiated austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Stephenson, Kale Jennings

    The objective of this study was to understand the role of dislocation channeling in the initiation of irradiation-assisted stress corrosion cracking (IASCC) of neutron irradiated austenitic stainless steel using a novel four-point bend test. Stainless steels used in this study were irradiated in the BOR-60 fast reactor at 320 °C, and included a commercial purity 304L stainless steel irradiated to 5.5, 10.2, and 47.5 dpa, and two high purity stainless steels, Fe-18Cr-12Ni and Fe-18Cr-25Ni, irradiated to ~10 dpa. The four-point bend test produced the same relative IASCC susceptibility as constant extension rate tensile (CERT) experiments performed on the same irradiated alloys in boiling water reactor normal water chemistry. The cracking susceptibility of the CP 304L alloy was high at all irradiation dose levels, enhanced by the presence of MnS inclusions in the alloy microstructure, which dissolve in the NWC environment. Dissolution of the MnS inclusion results in formation of an oxide cap that occludes the inclusion site, creating a crevice condition with a high propensity for crack initiation. Crack initiation at these locations was induced by stress concentration at the intersecting grain boundary, resulting from the intersection of a discontinuous dislocation channels (DC). Stress to initiate an IASCC crack decreased with dose due earlier DC initiation. The HP Fe-18Cr-12Ni alloy had low susceptibility to IASCC, while the high Ni alloy exhibited no cracking susceptibility. The difference in susceptibility among these conditions was attributed to the propensity for DCs to transmit across grain boundaries, which controls stress accumulation at DC -- grain boundary intersections.

  17. Comparison of the magnetic properties of leading and following spots and the overlying ultraviolet emission

    NASA Astrophysics Data System (ADS)

    Zagainova, Yu. S.; Fainshtein, V. G.; Obridko, V. N.; Rudenko, G. V.

    2017-06-01

    SDO/HMI and SDO/AIA data for the 24th solar-activity cycle are analyzed using a quicker and more accurate method for resolving π ambiguities in the transverse component of the photospheric magnetic field, yielding new results and confirming some earlier results on the magnetic properties of leading and following magnetically connected spots and single spots. The minimum inclination of the field lines to the positive normal to the solar surface α min within umbrae is smaller in leading than in following spots in 78% of the spot pairs considered; the same trend is found for the mean angle < α> in 83% of the spot pairs. Positive correlations between the α min values and the < α> values in leading and following spots are also found. On average, in umbrae, the mean values of < B>, the umbra area S, and the angles α min and < α> decrease with growth in the maximum magnetic field B max in both leading and following spots. The presence of a positive correlation between B max and S is confirmed, and a positive correlation between < B> and S in leading and following spots has been found. Themagnetic properties of the umbrae of magnetically connected pairs of spots are compared with the contrast of the He II 304 emission above the umbrae, C 304. Spots satisfying certain conditions display a positive correlation between C 304- L and < α L > for the leading (L) spots, and between C 304- L / C 304- F and l L / l F , where l L ( l F ) are the lengths of the field lines connecting leading (L) or following (F) spots from the corresponding spot umbrae to the apex of the field line.

  18. Proper procedures are the key to welding radioactive waste canisters

    SciTech Connect

    Cannell, G.R.; Sessions, C.E.

    1997-08-01

    The Defense Waste Processing Facility (DWPF) at the US Department of Energy`s Savannah River site in Aiken, SC, processes and vitrifies radioactive liquid waste. The waste is incorporated in a borosilicate glass and poured into canisters where it is allowed to cool and solidify. The canisters, fabricated from 304L stainless steel, measuring 24 in. in diameter and 118 in. in length, are permanently sealed with a 1/2-in.-thick by 5-in.-diameter 304L stainless steel plug. The plug is resistance welded into the canister nozzle creating the closure weld. Resistance upset welding was chosen for making the closure weld because of its simplicity (facilitates remote operation) and ability to make high-integrity joints. Statistical process control (SPC) is used to monitor and provide ongoing status of the welding system. A difference in burst strength between production canister nozzle and test nozzle closure welds performed over the past few years was noted. Test nozzles serve at least two functions: (1) they are used for welding performance qualification, and (2) are destructively tested to assess performance of the DWPF welding system and to verify quality of production welds. This study includes data from three groups of nozzle closure welds. Group 1 consists of 11 test nozzles welded in conjunction with qualification of the DWPF welding procedure. Group 2 includes ten truncated canister nozzles taken from glass-pouring campaigns in which canisters were filled with nonradioactive glass, processed in the DWPF and closure welded. The third group (Group 3) is comprised of eight test nozzles associated with welder performance qualification performed subsequent to completion of Group 2.

  19. Role of nanocrystalline cerium oxide coatings on austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Zhang, Haiying

    Protective nanocrystalline cerium oxide coating has been applied to ASTM grade 304L and 304 austenitic stainless steels to improve its oxidation resistance at elevated temperatures. Experimentally, the selected alloy was exposed to 800°C/1000°C under dry air conditions. Weight changes (DeltaW/A) were monitored as a function of time and the results were compared with uncoated alloys tested under similar conditions. It was found that the oxidation resistances of 304L and 304 stainless steels were significantly improved. A comparison of the oxidation rates indicated that the nanocrystalline cerium oxide coating reduced the rate of oxidation by more than two orders of magnitude. Nevertheless, a comprehensive understanding of the mechanisms responsible for the reduction in the oxidation rate is not clear. Consequently, this work is aimed at investigating the mechanisms involved during scale growth in the presence or absence of nanocrystalline coatings. For this purpose, density functional theory was carried out in order to predict oxygen and iron diffusion microscopic activation energies and reveal the intrinsic characteristics of nanocrystalline coatings. A numerical simulation of corrosion process has also been conducted to predict the corrosion rates of alloys with and without coatings. Hence, the results from simulations are compared with the experimental outcome, and possible explanations are given to account for the reduction in the exhibited oxidation rates. The simulation results will provide a highly valuable tool for the realization of functional nanostructures and architectures "by design", particularly in the development of novel coatings, and a new approach of life assessment.

  20. Corrosion of stainless steels in the riser during co-processing of bio-oils in a fluid catalytic cracking pilot plant

    DOE PAGES

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; ...

    2017-01-31

    Co-processing of bio-oils with conventional petroleum-based feedstocks is an attractive initial option to make use of renewable biomass as a fuel source while leveraging existing refinery infrastructures. But, bio-oils and their processing intermediates have high concentrations of organic oxygenates, which, among their other negative qualities, can result in increased corrosion issues. A range of stainless steel alloys (409, 410, 304L, 316L, 317L, and 201) was exposed at the base of the riser in a fluid catalytic cracking pilot plant while co-processing vacuum gas oil with pine-derived pyrolysis bio-oils that had been catalytically hydrodeoxygenated to ~ 2 to 28% oxygen. Wemore » studied the processing using a catalyst temperature of 704 °C, a reaction exit temperature of 520 °C, and total co-processing run times of 57–75 h. External oxide scaling 5–30 μm thick and internal attack 1–5 μm deep were observed in these short-duration exposures. The greatest extent of internal attack was observed for co-processing with the least stabilized bio-oil, and more so for types 409, 410, 304L, 316L, 317L stainless steel than for type 201. Finally, the internal attack involved porous Cr-rich oxide formation, associated with local Ni-metal enrichment and S-rich nanoparticles, primarily containing Cr or Mn. Implications for alloy selection and corrosion are discussed.« less

  1. Supplementary safety system corrosion studies

    SciTech Connect

    Anderson, M.H.; Wiersma, B.J.

    1991-05-21

    This memorandum presents experimental data from electrochemical and immersion tests to support the continued use of two sections of nonconforming steel in the Supplementary Safety System. The Reactor Corrosion Mitigation Committee met on May 16, 1991 to evaluate materials that had been installed in the SSS. The materials lacked complete Corrosion Evaluation (CE) and/or Certified Mill Test Reports and had been installed during recent modifications (Project S-4332). Items that lacked proper documentation included AISI Type 304 stainless steel (304) instrument tubing (0.375'' OD) associated with the pressure transmitters and a two-foot section of 304 pipe located on the far side of the system downstream of the pneumatic valves. Cyclic potentiodynamic polarization scans were performed on sensitized and solution-annealed 304 samples in as-mixed and acidified Gd(NO{sub 3}){sub 3}, or ink'', solutions at room temperature to determine the susceptibility of 304 to localized corrosion in this environment. No localized attack was observed on the solution annealed or sensitized 304 in the Gd(NO{sub 3}){sub 3} solution. These tests revealed no significant differences in the behavior of the sensitized and solution-annealed 304 in gadolinium nitrate solution. Therefore, localized corrosion of the nonconforming components is not anticipated, and the performance of the nonconforming components should not differ from that of corrosion evaluated and certified materials. Previous studies have shown that AISI Type 304L stainless steel (304L) did not pit during a three-month exposure in gadolinium nitrate solutions of pH 2 or 5. These combined results support the continued use of the nonconforming steels until replacement can be made at the next scheduled long shut-down.

  2. Supplementary safety system corrosion studies

    SciTech Connect

    Anderson, M.H.; Wiersma, B.J.

    1991-05-21

    This memorandum presents experimental data from electrochemical and immersion tests to support the continued use of two sections of nonconforming steel in the Supplementary Safety System. The Reactor Corrosion Mitigation Committee met on May 16, 1991 to evaluate materials that had been installed in the SSS. The materials lacked complete Corrosion Evaluation (CE) and/or Certified Mill Test Reports and had been installed during recent modifications (Project S-4332). Items that lacked proper documentation included AISI Type 304 stainless steel (304) instrument tubing (0.375`` OD) associated with the pressure transmitters and a two-foot section of 304 pipe located on the far side of the system downstream of the pneumatic valves. Cyclic potentiodynamic polarization scans were performed on sensitized and solution-annealed 304 samples in as-mixed and acidified Gd(NO{sub 3}){sub 3}, or ``ink``, solutions at room temperature to determine the susceptibility of 304 to localized corrosion in this environment. No localized attack was observed on the solution annealed or sensitized 304 in the Gd(NO{sub 3}){sub 3} solution. These tests revealed no significant differences in the behavior of the sensitized and solution-annealed 304 in gadolinium nitrate solution. Therefore, localized corrosion of the nonconforming components is not anticipated, and the performance of the nonconforming components should not differ from that of corrosion evaluated and certified materials. Previous studies have shown that AISI Type 304L stainless steel (304L) did not pit during a three-month exposure in gadolinium nitrate solutions of pH 2 or 5. These combined results support the continued use of the nonconforming steels until replacement can be made at the next scheduled long shut-down.

  3. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Gdowski, G.E.; Bullen, D.B. )

    1988-08-01

    Three copper-based alloys and three iron- to nickel-based austenitic alloys are being considered as possible materials for fabrication of containers for disposal of high-level radioactive waste. This waste will include spent fuel assemblies from reactors as well as high-level waste in borosilicate glass and will be sent to the prospective site at Yucca Mountain, Nevada, for disposal. The containers must maintain substantially complete containment for at least 300 yr and perhaps as long as 1000 yr. During the first 50 yr after emplacement, they must be retrievable from the disposal site. Shortly after the containers are emplaced in the repository, they will be exposed to high temperatures and high gamma radiation fields from the decay of the high-level waste. This volume surveys the available data on oxidation and corrosion of the iron- to nickel-based austenitic materials (Types 304L and 316L stainless steels and Alloy 825) and the copper-based alloy materials (CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni)), which are the present candidates for fabrication of the containers. Studies that provided a large amount of data are highlighted, and those areas in which little data exists are identified. Examples of successful applications of these materials are given. On the basis of resistance to oxidation and general corrosion, the austenitic materials are ranked as follows: Alloy 825 (best), Type 316L stainless steel, and then Type 304L stainless steel (worst). For the copper-based materials, the ranking is as follows: CDA 715 and CDA 613 (both best), and CDA 102 (worst). 110 refs., 30 figs., 13 tabs.

  4. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers

    SciTech Connect

    Bullen, D.B.; Gdowski, G.E. )

    1988-08-01

    Three copper-based alloys and three iron- to nickel-based austenitic alloys are being considered as possible materials for fabrication of high-level radioactive-waste disposal containers. The waste will include spent fuel assemblies from reactors as well as high-level waste in borosilicate glass and will be sent to the prospective site at Yucca Mountain, Nevada, for disposal. The copper-based alloy materials are CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni). The austenitic materials are Types 304L and 316L stainless steels and Alloy 825. The waste-package containers must maintain substantially complete containment for at least 300 yr and perhaps as long as 1000 yr, and they must be retrievable from the disposal site during the first 50 yr after emplacement. The containers will be exposed to high temperatures and high gamma radiation fields from the decay of high-level waste. This volume surveys the available data on the phase stability of both groups of candidate alloys. The austenitic alloys are reviewed in terms of the physical metallurgy of the iron-chromium-nickel system, martensite transformations, carbide formation, and intermetallic-phase precipitation. The copper-based alloys are reviewed in terms of their phase equilibria and the possibility of precipitation of the minor alloying constituents. For the austenitic materials, the ranking based on phase stability is: Alloy 825 (best), Type 316L stainless steel, and then Type 304L stainless steel (worst). For the copper-based materials, the ranking is: CDA 102 (oxygen-free copper) (best), and then both CDA 715 and CDA 613. 75 refs., 24 figs., 6 tabs.

  5. Binary and Ratio Time-frequency Masks for Robust Speech Recognition

    DTIC Science & Technology

    2004-05-01

    of our front-end processing is to develop effective mechanisms for estimating both ideal binary and ratio masks. We propose an estimation method based...and interference on the right side at 30◦. (a) The scatter plot for the distribution of R with respect to ITD for a frequency bin at 1 kHz. The solid ...Conditions ’99. pp. 231–234. Droppo, J., Acero , A., Deng, L., 2002. A nonlinear observation model for removing noise from corrupted speech log mel-spectral

  6. Lagrangian Predictability of High-Resolution Regional Models: The Special Case of the Gulf of Mexico

    DTIC Science & Technology

    2004-02-25

    Olson, 1994; Davis et al., 1996; Acero -Schertzer et al., 1997; Stutzer and Krauss, 1998; Garraffo et al., 2001b). The second approach is to compute the...different physical mechanisms inducing the anomalous dynamical regimes through Lq in practical ap- plications. 2.3 Irreversible-skill time The IT (τirrev... mechanism for the Gulf of Mexico circulation at the large and meso-scales. The ratios η3 and η4 fluctuate from 42% to 73% (Fig. 7c) and from 3% to 27% (Fig

  7. Fermi LAT Detection of a Rapid, Powerful Gamma-ray Flare of the FSRQ CTA 102

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Ojha, Roopesh

    2015-12-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar CTA 102 (also known as 3FGL J2232.5+1143, Acero et al. 2015, ApJS, 218, 23) with radio coordinates R.A.: 338.1517038 deg, Dec: 11.7308067 deg (J2000, Johnston et al. 1995, AJ, 110, 880) at redshift z=1.037 (Schmidt 1965, ApJ, 141, 1295).

  8. Fermi-LAT detection of hard spectrum gamma-ray flare from FSRQ S4 1800+44

    NASA Astrophysics Data System (ADS)

    Gasparrini, D.; Buson, S.

    2016-03-01

    The Large Area Telescope (LAT), one of the two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux and an unusually hard gamma-ray spectrum from a source positionally consistent with the flat spectrum radio quasar (FSRQ) S4 1800+44 (also known as 3FGL J1801.5+4403, Acero et al. 2015, ApJS, 218, 23) with radio counterpart coordinates (J2000.0), R.A. = 270.3846454 deg, Dec. = 44.0727500 deg (Johnston et al. 1995, AJ, 110, 880).

  9. Fermi-LAT detection of hard spectrum and enhanced gamma-ray emission from the BL Lac object PKS 1717+177

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2015-12-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed a gamma-ray flare from a source positionally consistent with the BL Lac object PKS 1717+177 (also known as S3 1717+17, OT 129, and 3FGL J1719.2+1744, Acero et al. 2015, ApJS, 218, 23), with radio coordinates (J2000.0), R.A.: 259.804368 deg, Dec.: 17.751788 deg (Johnston et al. 1995, AJ, 110, 880).

  10. Fermi-LAT detection of strong flaring activity from the FSRQ CTA 102

    NASA Astrophysics Data System (ADS)

    Becerra, J.; Carpenter, Bryce; Cutini, Sara

    2016-02-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray activity from a source positionally consistent with the flat spectrum radio quasar CTA 102 (also known as 3FGL J2232.5+1143, Acero et al. 2015, ApJS, 218, 23) with radio coordinates R.A.: 338.1517038 deg, Dec: 11.7308067 deg (J2000, Johnston et al. 1995, AJ, 110, 880) at redshift z=1.037 (Schmidt 1965, ApJ, 141, 1295).

  11. Fermi LAT detection of renewed activity from the blazar PKS 1502+106

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano

    2015-06-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray flux from a source positionally consistent with the flat spectrum radio quasar PKS 1502+106 (also known as OR 103, S3 1502+10 and 3FGL J1504.4+1029, Acero et al., arXiv:1501.02003), with radio coordinates, (J2000.0), R.A.: 226.10408 deg, Dec: 10.49422 deg (Johnston et al. 1995, AJ, 110, 880). This blazar has a redshift of z=1.8383 (Hewett & Wild 2010, MNRAS, 405, 2302).

  12. Fermi-LAT detection of hard spectrum and highest-level gamma-ray outburst from the distant blazar PKS 1502+106

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-07-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed flaring gamma rays from a source positionally consistent with the flat spectrum radio quasar PKS 1502+106 (also known as OR 103, S3 1502+10 and 3FGL J1504.4+1029, Acero et al. 2015, ApJS 218, 23), with radio coordinates, (J2000.0), R.A.: 226.10408 deg, Dec: 10.49422 deg (Johnston et al. 1995, AJ, 110, 880). This blazar has a redshift of z=1.8383 (Hewett & Wild 2010, MNRAS, 405, 2302).

  13. Fermi-LAT detection of hard spectrum and high-level gamma-ray flare from the blazar PKS 1954-388

    NASA Astrophysics Data System (ADS)

    Cutini, Sara; Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-09-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed flaring gamma rays from a source positionally consistent with the flat spectrum radio quasar PKS 1954-388 (also known as MRC 1954-388, RX J1958.0-3845, and 3FGL J1958.0-3847, Acero et al. 2015, ApJS 218, 23), with radio coordinates, (J2000.0), R.A.: 299.499247 deg, Dec.: -38.751766 deg, (Ma et. al. 1998, AJ, 116, 516).

  14. Fermi LAT and Swift flare of the FSRQ 4C +40.25

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Ojha, Roopesh; Pivato, Giovanna; Fermi Large Area Telescope Collaboration

    2015-11-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed a gamma-ray flare from a source positionally consistent with the flat spectrum radio quasar (FSRQ) 4C +40.25 (also known as B2 1020+40 and 3FGL J1023.1+3952, Acero et al. 2015, ApJS 218, 23) with coordinates RA: 10h 23m 11.5661s, Dec: 39d 48m 15.378s, J2000, (Helmboldt et al. 2007, ApJ, 658, 203) and a redshift of 1.254 (Xu et al. 1994, AJ, 108, 395).

  15. Fermi LAT detection of increasing GeV gamma-ray activity from the high-energy peaked BL Lac object 1ES 1959+650

    NASA Astrophysics Data System (ADS)

    Ciprini, Stefano; Fermi Large Area Telescope Collaboration

    2015-10-01

    The Large Area Telescope (LAT), one of two instruments on the Fermi Gamma-ray Space Telescope, has observed increasing gamma-ray emission from a source positionally consistent with the very-high energy peaked BL Lac object 1ES 1959+650 (also known as TXS 1959+650 and 3FGL J2000.0+6509, Acero et al. 2015, ApJS 218, 23) with radio coordinates (J2000) R.A.: 299.999384 deg, Dec.: 65.148514 deg (Beasley et al. 2002, ApJS, 141, 13). This source has a redshift z=0.047 (Schachter et al. 1993, ApJ, 412, 541).

  16. Fermi-LAT Detection of a Hard Spectrum and Enhanced Gamma-ray Emission from the Blazar PMN J2052-5533

    NASA Astrophysics Data System (ADS)

    Carpenter, Bryce; Magill, Jeff; Ojha, Roopesh

    2015-09-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed an unusually hard spectrum gamma-ray flare from a source positionally consistent with the blazar PMN J2052-5533 (3FGL J2051.8-5535; Acero et al. 2015, ApJS 218, 23), with coordinates RA: 20h52m13.68s, Dec: -55d33m10.0s, J2000, (Healey et al. 2007, ApJS, 171, 61). There is no redshift reported for this source in the literature.

  17. Fermi LAT detection of the first GeV gamma-ray flare from the BL Lac object TXS 2241+406

    NASA Astrophysics Data System (ADS)

    Buson, Sara

    2015-02-01

    The Large Area Telescope (LAT) onboard the Fermi Gamma-ray Space Telescope, has observed for the first time on daily timescales gamma-ray outburst activity from a source positionally consistent with the BL Lac object TXS 2241+406 (a.k.a.3FGL J2244.1+4057, Acero et al. 2015, arXiv:1501.02003) at RA=341.05305 deg, Dec=40.95378 deg (J2000, Beasley et al. 2002, ApJS, 141, 13) with redshift z=1.171 (Shaw et al. 2012, ApJ, 748, 49).

  18. Fermi-LAT, FACT, MAGIC and VERITAS detection of increasing gamma-ray activity from the high-energy peaked BL Lac object 1ES 1959+650

    NASA Astrophysics Data System (ADS)

    Buson, S.; Magill, J. D.; Dorner, D.; Biland, A.; Mirzoyan, R.; Mukherjee, R.

    2016-04-01

    The Fermi-LAT, FACT, MAGIC and VERITAS collaborations report the detection of enhanced gamma-ray activity from a source positionally consistent with the very-high-energy peaked BL Lac object 1ES 1959+650 (a.k.a 3FGL J2000.0+6509, in the 3rd LAT source catalog, 3FGL, Acero et al. 2015, ApJS 218, 23) with radio coordinates (J2000) R.A.: 299.999384 deg, Dec.: 65.148514 deg (Beasley et al. 2002, ApJS, 141, 13). This source has a redshift z=0.047 (Schachter et al. 1993, ApJ, 412, 541).

  19. Fermi LAT detection of increasing gamma-ray emission from the radio-loud NLSy1 PKS 1502+036

    NASA Astrophysics Data System (ADS)

    D'Ammando, Filippo; Ciprini, Stefano

    2015-12-01

    The Large Area Telescope (LAT), on board the Fermi Gamma-ray Space Telescope, has observed gamma-ray flaring activity from a source positionally consistent with the radio-loud narrow-line Seyfert 1 PKS 1502+036 (also known as 3FGL J1505.1+0326, Acero et al. 2015, ApJS, 218, 23), with radio coordinates (J2000.0), R.A.: 226.2769879 deg, Dec.: 3.4418922 deg (Fey et al. 2004, AJ, 127, 3587) at redshift z = 0.4078 (Hewett & Wild 2010, MNRAS, 405, 2302).

  20. Fermi LAT Detection of a Gamma-ray Flare from the BL Lac Object ON 246

    NASA Astrophysics Data System (ADS)

    Becerra, Josefa

    2015-06-01

    The Large Area Telescope (LAT) on board the Fermi Gamma-ray Space Telescope has observed increasing gamma-ray flux from a source positionally consistent with the BL Lac object ON 246 (RA=187.55871 deg, Dec=25.30198 deg, J2000, Beasley et al. 2002, ApJS, 141, 13; with redshift z=0.135, Nass et al. 1996, A&A, 309, 419), also known as S3 1227+25 and 3FGL J1230.3+2519 (3FGL; Acero et al. 2015, arXiv:1501.02003).

  1. A Theory and Model for the Planning of Land Combat

    DTIC Science & Technology

    1990-09-01

    Mixed 46 Italy Castel Volturno Brit Gar Div Div Flat Mixed 47 Italy Monte Acero Us Gar Div Div Rugged Mixed 41 44 Italy Trifliseo US W6,’ Div Div Rolling...Mixed 49 Italy Drsgoni US Go’t• Div Div Rolling Mixed 50 Italy Canal I splt Oar Div Div Flat Mixed 51 Italy HMnte Grande iV) Srlt Gr Rgt Rgt Rolling...51 199 8160 39 45 47 No Delay Atkr 21265 106 89 4435 44 43 48 No Prepared Atkr 18460 95 113 7250 22 59 49 No Delay Dfdr 17034 106 101 3152 B5 51 50 No

  2. Adaptation to New Microphones Using Tied-Mixture Normalization

    DTIC Science & Technology

    1994-01-01

    and WSJ1 corpora with 12 and 50 hours of recorded speech respectively. We trained two sets of phonetic models using the WSJ0 corpus and the com...speech. However the error rate reduces by a factor of 2 for some con- ditions by adding 50 hours of training high quality recorded speech...under Contract Nos. N00014-91-C-0115, and N00014-92-C-0035. References 1. A. Acero , and R.M. Stem, "Environmental Robustness in Au- tomatic Speech

  3. Waste-Oil Boiler Firing Demonstration at Naval Weapon Center China Lake, California.

    DTIC Science & Technology

    1980-06-01

    necessary. Visual observations were also made of the stack gas. For waste oil concentrations > 50 %, visible white smoke was noted. Because of this color, the...14- 41 W u e Ad 4) w 03 -H4c W .- 4 cc) V15 CIt 30 25 20 15 01 10 030 50 + 75 X 88 5 -0 100o 01 10 20 30 40 so 60 70 Nozzle Pressure (psig) Figure 3...Langley AFB VA; MAC/DET (Col. P. Thompson) Scott, IL: SAMSO/MNND. Norton AFB CA; Samso. Vandenburg, AFB, CA; Stinfo Library, Offutt NE; (LT Acero ). McGuire

  4. Self-Contained Vehicle Land Navigation Systems (V-NAV) Test II Report (V-NAV II)

    DTIC Science & Technology

    1975-01-06

    r:SECURITY CLASSFICATION OF Thit PAGE 11100 300 &W0064_______________ REPOR DWCI WTATIO PAGE IA 0"MC i 1E~. REPORT NUMBER ACErO IN•rs,, ,’A=O...Human Factors I d-m ellI Paragraph Page Trainhiag 2-16 50 - Logistics 2-17 50 Human Factors 2-18 52 "Section VI Onboard Compass Aviation Electric, VCS...500, Onboard Coopass 2-19 54 APPENDiX A 56 B 58 C 74 D 121 i t L i Paragraph PageTraining 2-16 50 Logistics 2-17 50 Human Factors 2-18 52Section VI

  5. A comprehensive molecular phylogeny for the hornbills (Aves: Bucerotidae).

    PubMed

    Gonzalez, Juan-Carlos T; Sheldon, Ben C; Collar, Nigel J; Tobias, Joseph A

    2013-05-01

    The hornbills comprise a group of morphologically and behaviorally distinct Palaeotropical bird species that feature prominently in studies of ecology and conservation biology. Although the monophyly of hornbills is well established, previous phylogenetic hypotheses were based solely on mtDNA and limited sampling of species diversity. We used parsimony, maximum likelihood and Bayesian methods to reconstruct relationships among all 61 extant hornbill species, based on nuclear and mtDNA gene sequences extracted largely from historical samples. The resulting phylogenetic trees closely match vocal variation across the family but conflict with current taxonomic treatments. In particular, they highlight a new arrangement for the six major clades of hornbills and reveal that three groups traditionally treated as genera (Tockus, Aceros, Penelopides) are non-monophyletic. In addition, two other genera (Anthracoceros, Ocyceros) were non-monophyletic in the mtDNA gene tree. Our findings resolve some longstanding problems in hornbill systematics, including the placement of 'Penelopides exharatus' (embedded in Aceros) and 'Tockus hartlaubi' (sister to Tropicranus albocristatus). We also confirm that an Asiatic lineage (Berenicornis) is sister to a trio of Afrotropical genera (Tropicranus [including 'Tockus hartlaubi'], Ceratogymna, Bycanistes). We present a summary phylogeny as a robust basis for further studies of hornbill ecology, evolution and historical biogeography.

  6. Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

    NASA Astrophysics Data System (ADS)

    Switzner, Nathan

    Friction welding, a solid-state joining method, is presented as a novel alternative process step for lining mild steel pipe and forged components internally with a corrosion resistant (CR) metal alloy for petrochemical applications. Currently, fusion welding is commonly used for stainless steel overlay cladding, but this method is costly, time-consuming, and can lead to disbonding in service due to a hard martensite layer that forms at the interface due to partial mixing at the interface between the stainless steel CR metal and the mild steel base. Firstly, the process parameter space was explored for inertia friction butt welding using AISI type 304L stainless steel and AISI 1018 steel to determine the microstructure and mechanical properties effects. A conceptual model for heat flux density versus radial location at the faying surface was developed with consideration for non-uniform pressure distribution due to frictional forces. An existing 1 D analytical model for longitudinal transient temperature distribution was modified for the dissimilar metals case and to account for material lost to the flash. Microstructural results from the experimental dissimilar friction welds of 304L stainless steel to 1018 steel were used to discuss model validity. Secondly, the microstructure and mechanical property implications were considered for replacing the current fusion weld cladding processes with friction welding. The nominal friction weld exhibited a smaller heat softened zone in the 1018 steel than the fusion cladding. As determined by longitudinal tensile tests across the bond line, the nominal friction weld had higher strength, but lower apparent ductility, than the fusion welds due to the geometric requirements for neck formation adjacent to a rigid interface. Martensite was identified at the dissimilar friction weld interface, but the thickness was smaller than that of the fusion welds, and the morphology was discontinuous due to formation by a mechanism of solid

  7. SRNL PHASE II SHELF LIFE STUDIES - SERIES 1 ROOM TEMPERATURE AND HIGH RELATIVE HUMIDITY

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2012-09-12

    The Savannah River National Laboratory (SRNL) Phase II, Series 1 shelf-life corrosion testing for the Department of Energy Standard 3013 container is presented and discussed in terms of the localized corrosion behavior of Type 304 stainless steel in contact with moist plutonium oxide and chloride salt mixtures and the potential impact to the 3013 inner container. This testing was designed to address the influence of temperature, salt composition, initial salt moisture, residual stress and type of oxide/salt contact on the relative humidity inside a 3013 container and the initiation and propagation of localized corrosion, especially stress corrosion cracking. The integrated plan is being conducted by Los Alamos National Laboratory and SRNL. SRNL is responsible for conducting a corrosion study in small scale vessels containing plutonium oxide and chloride salts under conditions of humidity, temperature and oxide/salt compositions both within the limits of 3013 storage conditions as well as beyond the 3013 storage requirements to identify margins for minimizing the initiation of stress corrosion cracking. These worst case conditions provide data that bound the material packaged in 3013 containers. Phase I of this testing was completed in 2010. The Phase II, Series 1 testing was performed to verify previous results from Phase I testing and extend our understanding about the initiation of stress corrosion cracking and pitting that occur in 304L under conditions of room temperature, high humidity, and a specific plutonium oxide/salt chemistry. These results will aid in bounding the safe storage conditions of plutonium oxides in 3013 containers. A substantial change in the testing was the addition of the capability to monitor relative humidity during test exposure. The results show that under conditions of high initial moisture ({approx}0.5 wt%) and room temperature stress corrosion cracking occurred in 304L teardrop coupons in contact with the oxide/salt mixture at times

  8. Stress corrosion cracking of candidate waste container materials; Final report

    SciTech Connect

    Park, J.Y.; Maiya, P.S.; Soppet, W.K.; Diercks, D.R.; Shack, W.J.; Kassner, T.F.

    1992-06-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca mountain site in Nevada. These materials are Type 304L stainless steel (SS). Type 316L SS, Incoloy 825, phosphorus-deoxidized Cu, Cu-30%Ni, and Cu-7%Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks. and to assess the relative resistance of these materials to stress corrosion cracking (SCC)- A series of slow-strain-rate tests (SSRTs) and fracture-mechanics crack-growth-rate (CGR) tests was performed at 93{degree}C and 1 atm of pressure in simulated J-13 well water. This water is representative, prior to the widespread availability of unsaturated-zone water, of the groundwater present at the Yucca Mountain site. Slow-strain-rate tests were conducted on 6.35-mm-diameter cylindrical specimens at strain rates of 10-{sup {minus}7} and 10{sup {minus}8} s{sup {minus}1} under crevice and noncrevice conditions. All tests were interrupted after nominal elongation strain of 1--4%. Scanning electron microscopy revealed some crack initiation in virtually all the materials, as well as weldments made from these materials. A stress- or strain-ratio cracking index ranks these materials, in order of increasing resistance to SCC, as follows: Type 304 SS < Type 316L SS < Incoloy 825 < Cu-30%Ni < Cu and Cu-7%Al. Fracture-mechanics CGR tests were conducted on 25.4-mm-thick compact tension specimens of Types 304L and 316L stainless steel (SS) and Incoloy 825. Crack-growth rates were measured under various load conditions: load ratios M of 0.5--1.0, frequencies of 10{sup {minus}3}-1 Hz, rise nines of 1--1000s, and peak stress intensities of 25--40 MPa{center_dot}m {sup l/2}.

  9. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    SciTech Connect

    Morgan, Michael J.

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  10. Multi Canister Overpack (MCO) Design Report [SEC 1 Thru 3

    SciTech Connect

    GOLDMANN, L.H.

    2000-02-29

    The MCO is designed to facilitate the removal, processing and storage of the spent nuclear fuel currently stored in the East and West K-Basins. The MCO is a stainless steel canister approximately 24 inches in diameter and 166 inches long with cover cap installed. The shell and the collar which is welded to the shell are fabricated from 304/304L dual certified stainless steel for the shell and F304/F304L dual certified for the collar. The shell has a nominal thickness of 1/2 inch. The top closure consists of a shield plug with four processing ports and a locking ring with jacking bolts to pre-load a metal seal under the shield plug. The fuel is placed in one of four types of baskets, excluding the SPR fuel baskets, in the fuel retention basin. Each basket is then loaded into the MCO which is inside the transfer cask. Once all of the baskets are loaded into the MCO, the shield plug with a process tube is placed into the open end of the MCO. This shield plug provides shielding for workers when the transfer cask, containing the MCO, is lifted from the pool. After being removed from the pool, the locking ring is installed and the jacking bolts are tightened to pre-load the metal main closure seal. The cask is then sealed and the MCO taken to the Cold Vacuum Drying (CVD) facility for bulk water removal and vacuum drying through the process ports. Covers for the process ports may be installed or removed as needed per operating procedures. The MCO is then transferred to the Canister Storage Building (CSB), in the closed transfer cask. At the CSB, the MCO is then removed from the cask and becomes one of two MCOs stacked in a storage tube. MCOs will have a cover cap welded over the shield plug providing a complete welded closure. A number of MCOs may be stored with just the mechanical seal to allow monitoring of the MCO pressure, temperature, and gas composition.

  11. Long Term Corrosion/Degradation Test Six Year Results

    SciTech Connect

    M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

    2004-09-01

    The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

  12. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  13. Solid-state resistance upset welding: A process with unique advantages for advanced materials

    SciTech Connect

    Kanne, W.R. Jr.

    1993-12-31

    Solid-state resistance upset welding is suitable for joining many alloys that are difficult to weld using fusion processes. Since no melting takes place, the weld metal retains many of the characteristics of the base metal. Resulting welds have a hot worked structure, and thereby have higher strength than fusion welds in the same mate. Since the material being joined is not melted, compositional gradients are not introduced, second phase materials are minimally disrupted, and minor alloying elements, do not affect weldability. Solid-state upset welding has been adapted for fabrication of structures considered very large compared to typical resistance welding applications. The process has been used for closure of capsules, small vessels, and large containers. Welding emphasis has been on 304L stainless steel, the material for current applications. Other materials have, however, received enough attention to have demonstrated capability for joining alloys that are not readily weldable using fusion welding methods. A variety of other stainless steels (including A-286), superalloys (including TD nickel), refractory metals (including tungsten), and aluminum alloys (including 2024) have been successfully upset welded.

  14. Titanium carbide nanoparticles reinforcing nickel matrix for improving nanohardness and fretting wear properties in wet conditions

    NASA Astrophysics Data System (ADS)

    Dănăilă, Eliza; Benea, Lidia; Caron, Nadège; Raquet, Olivier

    2016-09-01

    In this study Ni/nano-TiC functional composite coatings were produced by electro-codeposition of TiC nanoparticles (50 nm mean diameter) with nickel on 304L stainless steel support. Coatings were obtained from a Watts classical solution in which TiC nanoparticles were added. The surface morphology, chemical composition, structure, roughness and thickness, were evaluated in relation to the effect of TiC nanoparticles incorporation into Ni matrix. It was found that incorporation of TiC nanoparticles into the nickel matrix produces morphological changes in the deposit and increases the roughness. The fretting wear behavior in wet conditions of the obtained coatings was evaluated on a ball-on-plate configuration. To evaluate the wet fretting wear (tribocorrosion) behavior the open circuit potential was measured before, during and after the fretting tests at room temperature in the solution that simulates the primary water circuit of Pressurized Water Reactors. The results show that Ni/nano-TiC composite coatings exhibited a low friction coefficient, high nanohardness and fretting wear resistance in wet conditions compared with pure Ni coatings.

  15. Studies on biologically induced corrosion in heat exchanger systems at the Savannah River Plant, Aiken, SC

    SciTech Connect

    Pope, D.H.; Soracco, R.J.; Wilde, E.W.

    1982-07-01

    Biological fouling and corrosion of stainless steel tubes in the heat exchangers in nuclear reactors at the Savannah River Plant have caused decreased heat transfer efficiency and reduced operational life. This report addresses the microbiology and chemistry of the films present on these tubes, and the relation of this data to the corrosion of the tube material (304L stainless steel). Very few microorganisms other than bacteria were found in the biofilm. Bacteria capable of producing H/sub 2/S, organic acids, anaerobic conditions, and slime have all been isolated from these films. All of these have been implicated in corrosion processes. The most remarkable chemical finding was the inability to detect chloride in the film around areas of presumed chloride induced stress corrosion cracking. Three model systems were used to test the fouling and corrosion potential of metal specimens under a variety of environmental conditions including various biocide regimes. Using these systems, potential improvements in the use of chlorine as a biocidal agent have been observed. It was also shown that larger bacterial populations (including viable and killed cells) were associated with corroded areas as compared to noncorroded areas on the same specimen.

  16. Materials corrosion and mitigation strategies for APT: End of year report, FY `96

    SciTech Connect

    Lillard, R.S.; Butt, D.P.

    1996-10-30

    The authors major accomplishment in FY96 was the design and fabrication of the corrosion probes to be used ``In Beam`` during the FY97 irradiation period to begin on February 1, 1997. Never before have corrosion rate measurements been made on-line in such a high radiation environment. To measure corrosion rate as a function of beam time, it is necessary to electrical isolate the corrosion electrode to be examined form the plumbing system. Conventionally, this is accomplished with glass seals. Here irradiation of the glass may cause it to become conductive, rendering the seal useless. To overcome this problem, the corrosion probes to be used in-beam at the spallation neutron cooling water loop at the LANSCE A6 target station were fabricated with ceramic inserts which act as electrical feed-throughs. The corrosion sample is joined to the ceramic by means of a compression seal. The corrosion samples are closed end cylinders, 0.5 inches diameter x 6.25 inch length, that are constructed from Stainless Steel 304L, Stainless Steel 316L, Inconel 718, Tungsten, HT-9, and Tantalum. Because of their specialized nature, InTa Corporation, of Santa Clara, CA was contracted to manufacture these problems. As of November 1, 1996 delivery of these probes has begun and the authors anticipate having all of the probes in hand by Nov. 25.

  17. HIGH TEMPERATURE OXIDATION PERFORMANCE OF ALUMINIDE COATINGS

    SciTech Connect

    Pint, B.A.; Zhang, Y.; Haynes, J.A.; Wright, I.G.

    2003-04-22

    In order to determine the potential benefits and limitations of aluminide coatings, coatings made by chemical vapor deposition (CVD) on Fe- and Ni-base alloy substrates are being evaluated in various high-temperature environments. Testing of coatings on representative ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys has found that high frequency thermal cycling (1h cycle time) can significantly degrade the coating. Based on comparison with similar specimens with no thermal cycling or a longer cycle time (100h), this degradation was not due to Al loss from the coating but most likely because of the thermal expansion mismatch between the coating and the substrate. Several coated Ni-base alloys were tested in a high pressure (20atm) steam-CO2 environment for the ZEST (zero-emission steam turbine) program. Coated specimens showed less mass loss than the uncoated specimens after 1000h at 900 C and preliminary characterization examined the post-test coating structure and extent of attack.

  18. Spin-forming Project Report

    SciTech Connect

    Switzner, Nathan; Henry, Dick

    2009-03-20

    In a second development order, spin-forming equipment was again evaluated using the test shape, a hemispherical shell. In this second development order, pure vanadium and alloy titanium (Ti-6Al-4V) were spin-formed, as well as additional copper and 21-6-9 stainless. In the first development order the following materials had been spin-formed: copper (alloy C11000 ETP), 6061 aluminum, 304L stainless steel, 21-6-9 stainless steel, and tantalum-2.5% tungsten. Significant challenges included properly adjusting the rotations-per-minute (RPM), cracking at un-beveled edges and laser marks, redressing of notches, surface cracking, non-uniform temperature evolution in the titanium, and cracking of the tailstock. Lessons learned were that 300 RPM worked better than 600 RPM for most materials (at the feed rate of 800 mm/min); beveling the edges to lower the stress reduces edge cracking; notches, laser marks, or edge defects in the preform doom the process to cracking and failure; coolant is required for vanadium spin-forming; increasing the number of passes to nine or more eliminates surface cracking for vanadium; titanium develops a hot zone in front of the rollers; and the tailstock should be redesigned to eliminate the cylindrical stress concentrator in the center.

  19. Annealing induced interfacial layers in niobium-clad stainless steel developed as a bipolar plate material for polymer electrolyte membrane fuel cell stacks

    SciTech Connect

    Hong, Sung Tae; Weil, K. Scott; Choi, Jung-Pyung; Bae, In-Tae; Pan, Jwo

    2010-05-01

    Niobium (Nb)-clad 304L stainless steel (SS) manufactured by cold rolling is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. To make the fabrication of bipolar plates using the Nb-clad SS feasible, annealing may be necessary for the Nb-clad SS to reduce the springback induced by cold rolling. However, the annealing can develop an interfacial layer between the Nb cladding and the SS core and the interfacial layer plays a key role in the failure of the Nb-clad SS as reported earlier [JPS our work]. In this investigation, the Nb-clad SS specimens in as-rolled condition were annealed at different combinations of temperature and time. Based on the results of scanning electron microscope (SEM) analysis, an annealing process map for the Nb-clad SS was obtained. The results of SEM analysis and Transmission Electron Microscope (TEM) analysis also suggest that different interfacial layers occurred based on the given annealing conditions.

  20. Oxidation of high-temperature alloys (superalloys) at elevated temperatures in air: I

    SciTech Connect

    Hussain, N.; Shahid, K.A.; Rahman, S. ); Khan, I.H. )

    1994-04-01

    Four commercial alloys - Hastelloy C-4, alloy 1.4306S (SS 304L), Incoloy 800H, and Incoloy 825 - were studied for their oxidation behavior at elevated temperatures. Specimens were exposed to air from 600 to 1200[degree]C for 1 to 400 hr. Reaction kinetics of oxidation were determined, and the morphology of the surface-oxide scales was investigated. Hastelloy C-4 showed better resistance to oxidation for exposure temperatures up to 1000[degree]C in comparison with the other three alloys. In this temperature range, it follows a cubic rate law of oxidation due to formation of uniform, protective, and adherent oxide scales. The latter three alloys obeyed the parabolic rate law at 1000[degree]C and 1200[degree]C, but for lower temperatures a mixed behavior was shown. The oxide layer developed on the alloy 1.4306S was always in the form of stratified nodules/warts. For longer exposures the nodules joined each other to form continuous but discrete layers. Incoloy 800H and Incoloy 825 behaved in an almost identical manner, their reaction kinetics being governed by the parabolic rate law throughout the temperature range. Oxide spalling was observed at all temperatures. In contrast to Incoloy 800H the Incoloy 825 was totally oxidized for longer exposures at 1200[degree]C. 16 refs., 12 figs., 1 tab.

  1. Materials evaluation for a transuranic processing facility

    SciTech Connect

    Barker, S.A., Schwenk, E.B. ); Divine, J.R. )

    1990-11-01

    The Westinghouse Hanford Company, with the assistance of the Pacific Northwest Laboratory, is developing a transuranium extraction process for preheating double-shell tank wastes at the Hanford Site to reduce the volume of transuranic waste being sent to a repository. The bench- scale transuranium extraction process development is reaching a stage where a pilot plant design has begun for the construction of a facility in the existing B Plant. Because of the potential corrosivity of neutralized cladding removal waste process streams, existing embedded piping alloys in B Plant are being evaluated and new'' alloys are being selected for the full-scale plant screening corrosion tests. Once the waste is acidified with HNO{sub 3}, some of the process streams that are high in F{sup {minus}} and low in Al and zr can produce corrosion rates exceeding 30,000 mil/yr in austenitic alloys. Initial results results are reported concerning the applicability of existing plant materials to withstand expected process solutions and conditions to help determine the feasibility of locating the plant at the selected facility. In addition, process changes are presented that should make the process solutions less corrosive to the existing materials. Experimental work confirms that Hastelloy B is unsatisfactory for the expected process solutions; type 304L, 347 and 309S stainless steels are satisfactory for service at room temperature and 60{degrees}C, if process stream complexing is performed. Inconel 625 was satisfactory for all solutions. 17 refs., 5 figs., 8 tabs.

  2. Sensors for feedback controls in solid state resistance welding operations

    SciTech Connect

    Tarpley, J.

    1997-10-01

    The Savannah River Site (SRS) has a 40-plus year history of producing and processing tritium primarily for use in nuclear weapons. This gas is stored at high pressures in reservoirs that are manufactured and sealed through the use of special resistance welding processes. There is an interest in maintaining the quality and consistency of these welds to avoid leaks in the reservoirs. The reasons for this are the limited supply and high cost of producing tritium, the necessity of assuring nuclear safety and to promote weapon system reliability. Precisely machined 304-L and 316 stainless steel components are the materials used in the fabrication of the reservoir. This presentation will include a survey of sensors for use in resistance welding processes. The results of the application of the analog laser position sensor will be presented along with data indicating how the displacement parameter defines the weld process. Opportunities to close the control loop by taking sensor data into the weld controller will be discussed.

  3. Ion-nitriding of austenitic stainless steels

    SciTech Connect

    Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

    1995-12-31

    Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors.

  4. Cobalt deposition in oxide films on reactor pipework. Final report

    SciTech Connect

    Bridle, D.A.; Bird, E.J.; Mitchell, C.R.

    1986-03-01

    This report details results of a program carried out by the UKAEA on the Winfrith SGHWR, to study the incorporation of cobalt into the corrosion product films formed on PWR primary circuit materials (stainless steel 304L, Inconel-600 and Zircaloy-4). An electromagnetic filter has been operated on a once through basis directly on the primary coolant blowdown line to remove particulate impurities. This has permitted an examination of the relative importance of soluble and insoluble species in the formation of corrosion product films. The selected alloys have been exposed to coolant up and downstream from the filter unit and data are presented which provide a detailed analysis of the coolant at these situations, with respect to soluble and insoluble, chemical and radiochemical species. Characterization of the corrosion product films has been carried out using scanning electron microscopy coupled with energy dispersive analysis using x-rays. Radiochemical analyses have been carried out using ..gamma..-spectrometry. The effectiveness of decontamination using Low Oxidation state Metal Ion (LOMI) reagent has been studied and data are presented on decontamination rates. 21 tabs.

  5. Environmentally assisted cracking in light-water reactors: Semi-annual report, January--June 1997. Volume 24

    SciTech Connect

    Chopra, O.K.; Chung, H.M.; Gruber, E.E.

    1998-04-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors from January 1997 to June 1997. Topics that have been investigated include (a) fatigue of carbon, low-alloy, and austenitic stainless steels (SSs) used in reactor piping and pressure vessels, (b) irradiation-assisted stress corrosion cracking of Types 304 and 304L SS, and (c) EAC of Alloys 600 and 690. Fatigue tests were conducted on ferritic and austenitic SSs in water that contained various concentrations of dissolved oxygen (DO) to determine whether a slow strain rate applied during various portions of a tensile-loading cycle is equally effective in decreasing fatigue life. Slow-strain-rate-tensile tests were conducted in simulated boiling water reactor (BWR) water at 288 C on SS specimens irradiated to a low fluence in the Halden reactor and the results were compared with similar data from a control-blade sheath and neutron-absorber tubes irradiated in BWRs to the same fluence level. Crack-growth-rate tests were conducted on compact-tension specimens from several heats of Alloys 600 and 690 in low-DO, simulated pressurized water reactor environments.

  6. Achieving ultrahigh vacuum in an unbaked chamber with glow discharge conditioning

    NASA Astrophysics Data System (ADS)

    Khan, Ziauddin; Semwal, Pratibha; Dhanani, Kalpesh R.; Raval, Dilip C.; Pradhan, Subrata

    2017-01-01

    Glow discharge conditioning (GDC) has long been accepted as one of the basic wall conditioning techniques for achieving ultrahigh vacuum in an unbaked chamber. As a part of this fundamental experimental study, a test chamber has been fabricated from stainless steel 304 L with its inner surface electropolished on which a detailed investigation has been carried out. Both helium and hydrogen gases have been employed as discharge cleaning medium. The discharge cleaning was carried out at 0.1 A / m 2 current density with working pressure maintained at 1.0 × 10 -2 mbar. It was experimentally observed that the pump-down time to attain the base pressure 10 -8 mbar was reduced by 62% compared to the unbaked chamber being pumped to this ultimate vacuum. The results were similar irrespective of whether the discharge cleaning medium is either hydrogen or helium. It was also experimentally established that a better ultimate vacuum could be achieved as compared to theoretically calculated ultimate vacuum with the help of discharge cleaning.

  7. Pulsed Nd:YAG laser welding of cardiac pacemaker batteries with reduced heat input

    SciTech Connect

    Fuerschbach, P.W.; Hinkley, D.A.

    1997-03-01

    The effects of Nd:YAG laser beam welding process parameters on the resulting heat input in 304L stainless steel cardiac pacemaker batteries have been studied. By careful selection of process parameters, the results can be used to reduce temperatures near glass-to-metal seals and assure hermeticity in laser beam welding of high reliability components. Three designed response surface experiments were used to compare welding performance with lenses of varying focal lengths. The measured peak temperatures at the glass-to-metal seals varied from 65 to 140 C (149 to 284 F) and depended strongly on the levels of the experimental factors. It was found that welds of equivalent size can be made with significantly reduced temperatures. The reduction in battery temperatures has been attributed to an increase in the melting efficiency. This increase is thought to be due primarily to increased travel speeds, which were facilitated by high peak powers and low pulse energies. For longer focal length lenses, weld fusion zone widths were found to be greater even without a corresponding increase in the size of the weld. It was also found that increases in laser beam irradiance either by higher peak powers or smaller spot sizes created deeper and larger welds. These gains were attributed to an increase in the laser energy transfer efficiency.

  8. Angle-dependent lubricated tribological properties of stainless steel by femtosecond laser surface texturing

    NASA Astrophysics Data System (ADS)

    Wang, Zhuo; Li, Yang-Bo; Bai, Feng; Wang, Cheng-Wei; Zhao, Quan-Zhong

    2016-07-01

    Lubricated tribological properties of stainless steel were investigated by femtosecond laser surface texturing. Regular-arranged micro-grooved textures with different spacing and micro-groove inclination angles (between micro-groove path and sliding direction) were produced on AISI 304L steel surfaces by an 800 nm femtosecond laser. The spacing of micro-groove was varied from 25 to 300 μm, and the inclination angles of micro-groove were measured as 90° and 45°. The tribological properties of the smooth and textured surfaces with micro-grooves were investigated by reciprocating ball-on-flat tests against Al2O3 ceramic balls under starved oil lubricated conditions. Results showed that the spacing of micro-grooves significantly affected the tribological property. With the increase of micro-groove spacing, the average friction coefficients and wear rates of textured surfaces initially decreased then increased. The tribological performance also depended on the inclination angles of micro-grooves. Among the investigated patterns, the micro-grooves perpendicular to the sliding direction exhibited the lowest average friction coefficient and wear rate to a certain extent. Femtosecond laser-induced surface texturing may remarkably improve friction and wear properties if the micro-grooves were properly distributed.

  9. Surface studies and measurement of pumping characteristic of NEG coating (Ti-V-Zr)

    SciTech Connect

    Sharma, R.K.; Sinha, Atul K.; Jagannath; Gadkari, S.C.; Singh, M.R.; Gupta, S.K.; Basak, D.C.

    2014-07-01

    NEGs (non evaporable getters) when coated as thin film on the inner wall of vacuum pipes or chamber play vital role in the evacuation of a sealed off system after heating it to activation temperature. It creates the uniformity of pressure between two long pipes where pumping is not possible at each and every part. Ternary coating of materials Ti, Zr and V has prepared on SS304L by DC-magnetron sputtering technique. These coatings was claimed to be very good in H{sub 2} adsorption which lead to achieve very low pressures of the order of 10{sup -12}-10{sup -13} mbar, low SEY(Secondary Electron Yield) and Low photo desorption yield compared to bare SS surface. We have shown the morphology of surfaces of these coatings which play the principal role in adsorption of (H{sub 2},CO,CO{sub 2}, H{sub 2}O etc.) have been extensively studied by SEM/EDX technique. SEM showed the micron size thick film. Film thickness of micron level is useful for NEG to work for no. of atmospheric exposed cycles. Reduction of superficial surface oxide after heating it to different temperatures was main concern and studied by X-ray Photoelectron spectroscopic technique. It has also reported the pumping characteristic of the NEG coating. (author)

  10. Stress corrosion cracking of neutron irradiated type 304 stainless steels

    SciTech Connect

    Tsukada, Takashi; Miwa, Yukio; Nakajima, Hajime

    1995-12-31

    To study the effect of minor elements on the irradiation assisted stress corrosion cracking (IASCC), a high purity type 304L stainless steel and its heats doped minor elements, Si, P, S, C and Ti were irradiated at 513 K to 6.7 {times} 10{sup 24} n/m{sup 2} (E>1 MeV). After irradiation, susceptibility to the stress corrosion cracking (SCC) was evaluated by the slow strain rate tensile (SSRT) test in an oxygenated high purity water at 573 K, and the fracture surface of the specimens was examined by the scanning electron microscopy (SEM). The specimens showed high susceptibilities to SCC. Specimens without addition of C showed the intergranular type SCC (IGSCC), while C doped specimens generally failed by the transgranular type SCC (TGSCC). Addition of C into the hi purity alloy caused an enhancement of radiation hardening and a remarkable increase in maximum stress during SSRT test. Enrichment of Si changed specifically tensile properties after irradiation and decreased maximum stress and improved total elongation. Addition of S greatly enhanced the IASCC susceptibility and addition of P seemed to be beneficial for suppressing it. An effect of Ti was not prominent in the alloy with a high C concentration.

  11. Deformation and cracking of irradiated austenitic stainless steels

    SciTech Connect

    Carter, R.D.; Atzmon, M.; Was, G.S.

    1995-12-31

    Samples of proton-irradiated 304L stainless steel were deformed by constant extension rate tensile tests at strain rates of 3 {times} 10{sup {minus}7} s{sup {minus}1} and 3 {times} 10{sup {minus}8} s{sup {minus}1} to strains of up to 10% at 288--350 C in argon. Minor cracking was observed in and around spinel inclusions in the material, however no intergranular cracking of the type observed in water environments was found. Thus intergranular cracking cannot occur by a radiation hardening mechanism alone. The microstructures that resulted from irradiation and deformation were characterized using electron microscopy. Surface slip band formation is observed on one or two {l_brace}111{r_brace} slip systems in each grain. The slip bands correspond to dislocation channels in the material as identified by transmission electron microscopy. The channels form by activation of grain-boundary dislocation sources, with the emitted dislocations sweeping through the grain interior to the opposing rain boundaries. During this process, the dislocations remove the radiation-produced defects. Slip band and dislocation channel densities increase with increasing strain in the samples. These results are used to interpret stress corrosion cracking behavior in this material.

  12. Laser-induced fluorescence applied to laser welding of austenitic stainless steel for dilute alloying element detection

    NASA Astrophysics Data System (ADS)

    Simonds, Brian J.; Sowards, Jeffrey W.; Williams, Paul A.

    2017-08-01

    Optical spectral analysis of the laser weld plume is a common technique for non-contact, in situ weld plume analysis. However, the low sensitivity of optical emission spectroscopy limits the available information during 1070 nm wavelength laser welding, which is becoming the standard in many industrial operations. Here we demonstrate an improved sensitivity of optical spectroscopy by applying laser-induced fluorescence (LIF) for probing the hot gas plume induced during fiber laser welding of 304L austenitic stainless steel. As a proof-of-principle, we show that LIF is capable of resolving a spectral signal from silicon being emitted during welding. Optical detection of such a low concentration alloying element has not previously been reported and shows the capability of LIF for increased sensitivity. Silicon atoms in the weld plume were excited in the ultraviolet at 221.09 nm and detected at 221.64 nm. We demonstrate the detection of silicon LIF down to laser welding powers of 600 W (210 kW cm-2) making this technique applicable even in low-power laser welding or additive manufacturing scenarios.

  13. Downhole steam generation: material studies

    SciTech Connect

    Beauchamp, E.K.; Weirick, L.J.; Muir, J.F.

    1982-01-01

    One enhanced oil recovery technique for extracting heavy crude from deep reservoirs by steam at the bottom of an injection well. Development of a downhole steam generator that will produce steam and inject it into formations at depths greater than 2500 feet is one objective of a Department of Energy/Sandia National Laboratories development effort - Project DEEP STEAM. Extensive material studies have been performed in support of Project DEEP STEAM; current efforts are devoted primarily to the selection and evaluation of materials for use in downhole steam generators. This paper presents observations of the performance of candidate metals and refractory ceramics (combustor liners) during tests of two prototypic, high pressure, diesel/air combustion, direct contact, downhole steam generators. The first downhole test of such a generator provides data on the performance of various metals (304L, 310 and 316S stainless steels and plain carbon steel) exposed for several weeks to a warm, aerated saltwater environment. A number of corrosion mechanisms acted to cause severely degraded perforance of some of the metals. Several refractory liner designs were evaluated during ground level tests of a generator having a ceramic-lined combustion chamber. Of the two refractories employed, alumina and silicon carbide, the alumina liners exhibited more serious surface degradation and corrosion.

  14. Evaluation of copper for divider subassembly in MCO Mark IA and Mark IV scrap fuel baskets

    SciTech Connect

    Graves, C.E.

    1997-09-29

    The K Basin Spent Nuclear Fuel (SNF) Project Multi-Canister Overpack (MCO) subprojection eludes the design and fabrication of a canister that will be used to confine, contain, and maintain fuel in a critically safe array to enable its removal from the K Basins, vacuum drying, transport, staging, hot conditioning, and interim storage (Goldinann 1997). Each MCO consists of a shell, shield plug, fuel baskets (Mark IA or Mark IV), and other incidental equipment. The Mark IA intact and scrap fuel baskets are a safety class item for criticality control and components necessary for criticality control will be constructed from 304L stainless steel. It is proposed that a copper divider subassembly be used in both Mark IA and Mark IV scrap baskets to increase the safety basis margin during cold vacuum drying. The use of copper would increase the heat conducted away from hot areas in the baskets out to the wall of the MCO by both radiative and conductive heat transfer means. Thus copper subassembly will likely be a safety significant component of the scrap fuel baskets. This report examines the structural, cost and corrosion consequences associated with using a copper subassembly in the stainless steel MCO scrap fuel baskets.

  15. Survey of degradation modes of candidate materials for high-level radioactive-waste disposal containers; Overview

    SciTech Connect

    Farmer, J.C.; McCright, R.D.; Kass, J.N.

    1988-06-01

    Three iron- to nickel-based austenitic alloys and three copper-based alloys are being considered as candidate materials for the fabrication of high-level radioactive-waste disposal containers. The austenitic alloys are Types 304L and 316L stainless steels and the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper), CDA 613 (Cu-7Al), and CDA 715 (Cu-30Ni). Waste in the forms of both spent fuel assemblies from reactors and borosilicate glass will be sent to the prospective repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking; and transgranular stress corrosion cracking. Problems specific to welds, such as hot cracking, may also occur. A survey of the literature has been prepared as part of the process of selecting, from among the candidates, a material that is adequate for repository conditions. The modes of degradation are discussed in detail in the survey to determine which apply to the candidate alloys and the extent to which they may actually occur. The eight volumes of the survey are summarized in Sections 1 through 8 of this overview. The conclusions drawn from the survey are also given in this overview.

  16. Design and fabrication of indigenous 30 kA Nb3Sn CICC for fusion relevant superconducting magnet

    NASA Astrophysics Data System (ADS)

    Raj, P.; Ghate, M.; Pradhan, S.; Singh, A.; Hussain, M. M.

    2017-02-01

    “Magnet Technology Development Group” is engaged in focused research and development of indigenous fusion relevant superconducting magnet at Institute for Plasma Research in association with various R&D organizations. The fusion relevant superconducting magnet is under development using a cable in conduit conductor (CICC) with operating current of 30 kA at 12 T and 4.22 K. The 30 kA CICC has been designed in square cross-section (30 mm × 30 mm) consisting twisted Nb3Sn strands and copper strands as superconducting cable, SS316LN tubes as jacket material and SS304L foil as wrapping around the cabled strands. It has been designed on the basis of required critical design parameters, operation requirements and mechanical consideration during its fabrication. Cabling technology required for twisting of Nb3Sn and Copper strand in required configuration of cable is discussed in this paper. The effect of heat treatment on SS316LN jacket material as well as on Nb3Sn strands is mentioned in paper. 100 m long Nb3Sn based CICC is manufactured by pulled through technology on dedicated jacketing line. The manufacturing parameters and quality procedures for development of CICCs is successfully established and have been demonstrated with fabrication of 100 m Nb3Sn based CICC without any technical difficulties.

  17. Spin forming development

    SciTech Connect

    Gates, W.G.

    1982-05-01

    Bendix product applications require the capability of fabricating heavy gage, high strength materials. Five commercial sources have been identified that have the capability of spin forming metal thicknesses greater than 9.5 mm and four equiment manufacturers produce machines with this capability. Twelve assemblies selected as candidates for spin forming applications require spin forming of titanium, 250 maraging steel, 17-4 pH stainless steel, Nitronic 40 steel, 304 L stainless steel, and 6061 aluminum. Twelve parts have been cold spin formed from a 250 maraging steel 8.1 mm wall thickness machine preform, and six have been hot spin formed directly from 31.8-mm-thick flat plate. Thirty-three Ti-6Al-4V titanium alloy parts and 26 17-4 pH stainless steel parts have been hot spin formed directly from 31.8-mm-thick plate. Hot spin forming directly from plate has demonstrated the feasibility and favorable economics of this fabrication technique for Bendix applications.

  18. Tritium Effects on Fracture Toughness of Stainless Steel Weldments

    SciTech Connect

    MORGAN, MICHAEL; CHAPMAN, G. K.; TOSTEN, M. H.; WEST, S. L.

    2005-05-12

    The effects of tritium on the fracture toughness properties of Type 304L and Type 21-6-9 stainless steel weldments were measured. Weldments were tritium-charged-and-aged and then tested in order to measure the effect of the increasing decay helium content on toughness. The results were compared to uncharged and hydrogen-charged samples. For unexposed weldments having 8-12 volume percent retained delta ferrite, fracture toughness was higher than base metal toughness. At higher levels of weld ferrite, the fracture toughness decreased to values below that of the base metal. Hydrogen-charged and tritium-charged weldments had lower toughness values than similarly charged base metals and toughness decreased further with increasing weld ferrite content. The effect of decay helium content was inconclusive because of tritium off-gassing losses during handling, storage and testing. Fracture modes were dominated by the dimpled rupture process in unexposed weldments. In hydrogen and tritium-exposed weldments, the fracture modes depended on the weld ferrite content. At high ferrite contents, hydrogen-induced transgranular fracture of the weld ferrite phase was observed.

  19. Localized corrosion of high performance metal alloys in an acid/salt environment

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  20. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  1. Dissimilar metals joint evaluation

    NASA Technical Reports Server (NTRS)

    Wakefield, M. E.; Apodaca, L. E.

    1974-01-01

    Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

  2. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  3. Determination of creep compliance and creep-swelling coupling coefficients for neutron-irradiated titanium-modified stainless steel at @400 degree C

    SciTech Connect

    Toloczko, M.B. ); Garner, F.A. ); Eiholzer, C.R. )

    1991-11-01

    Irradiation creep data from FFTF-MOTA at {approximately}400{degrees}C were analyzed for nine 20% cold-worked titanium-modified type 316 stainless steels, each of which exhibits a different duration for the transient regime of swelling. One of these steels was the fusion prime candidate alloy designated PCA. The others were various developmental breeder reactor heats. The analysis was based on the assumption that the B{sub 0} + DS creep model applies to these steels at this temperature. This assumption was found to be valid. A creep-swelling coupling coefficient of D {approx} 0.6 {times} 10{sup {minus}2} MPa{sup {minus}1} was found for all steels that had developed a significant level of swelling. This result is in excellent agreement with the results of earlier studies conducted in EBR-II using annealed AISI 304L and also 10% and 20% cold-worked AISI 316 stainless steels. There appears to be some enhancement of swelling by stress, contradicting an important assumption in the analysis and leading to an apparent but misleading nonlinearity of creep with respect to stress.

  4. Determination of creep compliance and creep-swelling coupling coefficients for neutron-irradiated titanium-modified stainless steel at {approximately}400{degree}C

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1991-11-01

    Irradiation creep data from FFTF-MOTA at {approximately}400{degrees}C were analyzed for nine 20% cold-worked titanium-modified type 316 stainless steels, each of which exhibits a different duration for the transient regime of swelling. One of these steels was the fusion prime candidate alloy designated PCA. The others were various developmental breeder reactor heats. The analysis was based on the assumption that the B{sub 0} + DS creep model applies to these steels at this temperature. This assumption was found to be valid. A creep-swelling coupling coefficient of D {approx} 0.6 {times} 10{sup {minus}2} MPa{sup {minus}1} was found for all steels that had developed a significant level of swelling. This result is in excellent agreement with the results of earlier studies conducted in EBR-II using annealed AISI 304L and also 10% and 20% cold-worked AISI 316 stainless steels. There appears to be some enhancement of swelling by stress, contradicting an important assumption in the analysis and leading to an apparent but misleading nonlinearity of creep with respect to stress.

  5. Three-Orthogonal-Direction Stress Mapping around a Fatigue-Crack Tip Using Neutron Diffraction

    NASA Astrophysics Data System (ADS)

    Huang, E.-Wen; Lee, Soo Yeol; Woo, Wanchuck; Lee, Kuan-Wei

    2012-08-01

    Quantitative determination of the stress fields around the crack tip is a challenging and important subject to understand the fatigue crack-growth mechanism. In the current study, we measured the distribution of residual stresses and the evolution of the stress fields around a fatigue crack tip subjected to the constant-amplitude cyclic loading in a 304L stainless steel compact-tension (CT) specimen. The three orthogonal stress components ( i.e., crack growth, crack opening, and through thickness) of the CT specimen were determined as a function of distance from the crack tip with 1-mm spatial resolution along the crack-propagation direction. In-situ neutron-diffraction results show that the enlarged tensile stresses were developed during loading along the through-thickness direction at a localized volume close to the crack tip, resulting in the lattice expansion in all three orthogonal directions during P max. The current study suggests that the atypical plane strainlike behavior observed at the midthickness position might be the reason for the mechanism of the faster crack-growth rate inside the interior than that near the surface.

  6. High stored-energy breakdown tests on electrodes made of stainless steel, copper, titanium and molybdenum

    NASA Astrophysics Data System (ADS)

    de Esch, H. P. L.; Simonin, A.; Grand, C.

    2015-04-01

    IRFM have conducted resilience tests on electrodes made of Cu, stainless steel 304L, Ti and Mo against breakdowns up to 170 kV and 300 J. The tests of the 10×10 cm2 electrodes have been performed at an electrode distance d=11 mm under vacuum (P˜5×10-6 mbar). No great difference in voltage holding between the materials could be identified; all materials could reach a voltage holding between 140 and 170 kV over the 11 mm gap, i.e. results scatter within a ±10% band. After exposure to ˜10000 seconds of high-voltage (HV) on-time, having accumulated ˜1000 breakdowns, the electrodes were inspected. The anodes were covered with large and small craters. The rugosity of the anodes had increased substantially, that of the cathodes to a lesser extent. The molybdenum electrodes are least affected, but this does not show in their voltage holding capability. It is hypothesized that penetrating high-energy electrons from the breakdown project heat below the surface of the anode and cause a micro-explosion of material when melting point is exceeded. Polished electrodes have also been tested. The polishing results in a substantially reduced breakdown rate in the beginning, but after having suffered a relatively small number (˜100) of breakdowns, the polished electrodes behaved the same as the unpolished ones.

  7. Upset Resistance Welding of Carbon Steel to Austenitic Stainless Steel Narrow Rods

    NASA Astrophysics Data System (ADS)

    Ozlati, Ashkaan; Movahedi, Mojtaba; Mohammadkamal, Helia

    2016-11-01

    Effects of welding current (at the range of 2-4 kA) on the microstructure and mechanical properties of upset resistance welds of AISI-1035 carbon steel to AISI-304L austenitic stainless steel rods were investigated. The results showed that the joint strength first increased by raising the welding current up to 3 kA and then decreased beyond it. Increasing trend was related to more plastic deformation, accelerated diffusion, reduction of defects and formation of mechanical locks at the joint interface. For currents more than 3 kA, decrease in the joint strength was mainly caused by formation of hot spots. Using the optimum welding current of 3 kA, tensile strength of the joint reached to 76% of the carbon steel base metal strength. Microstructural observations and microhardness results confirmed that there was no hard phase, i.e., martensite or bainite, at the weld zone. Moreover, a fully austenitic transition layer related to carbon diffusion from carbon steel was observed at the weld interface.

  8. Improving the performance of stainless-steel DC high voltage photoelectron gun cathode electrodes via gas conditioning with helium or krypton

    SciTech Connect

    BastaniNejad, M.; Elmustafa, A. A.; Forman, E.; Clark, J.; Covert, S.; Grames, J.; Hansknecht, J.; Hernandez-Garcia, C.; Poelker, M.; Suleiman, R.

    2014-10-01

    Gas conditioning was shown to eliminate field emission from cathode electrodes used inside DC high voltage photoelectron guns, thus providing a reliable means to operate photoguns at higher voltages and field strengths. Measurements and simulation results indicate that gas conditioning eliminates field emission from cathode electrodes via two mechanisms: sputtering and implantation, with the benefits of implantation reversed by heating the electrode. We have studied five stainless steel electrodes (304L and 316LN) that were polished to approximately 20 nm surface roughness using diamond grit, and evaluated inside a high voltage apparatus to determine the onset of field emission as a function of voltage and field strength. The field emission characteristics of each electrode varied significantly upon the initial application of voltage but improved to nearly the same level after gas conditioning using either helium or krypton, exhibiting less than 10 pA field emission at -225 kV bias voltage with a 50 mm cathode/anode gap, corresponding to a field strength of ~13 MV/m. Finally, field emission could be reduced with either gas, but there were conditions related to gas choice, voltage and field strength that were more favorable than others.

  9. TRANSMISSION ELECTRON MICROSCOPY STUDY OF HELIUM BEARING FUSION WELDS

    SciTech Connect

    Tosten, M; Michael Morgan, M

    2008-12-12

    A transmission electron microscopy (TEM) study was conducted to characterize the helium bubble distributions in tritium-charged-and-aged 304L and 21Cr-6Ni-9Mn stainless steel fusion welds containing approximately 150 appm helium-3. TEM foils were prepared from C-shaped fracture toughness test specimens containing {delta} ferrite levels ranging from 4 to 33 volume percent. The weld microstructures in the low ferrite welds consisted mostly of austenite and discontinuous, skeletal {delta} ferrite. In welds with higher levels of {delta} ferrite, the ferrite was more continuous and, in some areas of the 33 volume percent sample, was the matrix/majority phase. The helium bubble microstructures observed were similar in all samples. Bubbles were found in the austenite but not in the {delta} ferrite. In the austenite, bubbles had nucleated homogeneously in the grain interiors and heterogeneously on dislocations. Bubbles were not found on any austenite/austenite grain boundaries or at the austenite/{delta} ferrite interphase interfaces. Bubbles were not observed in the {delta} ferrite because of the combined effects of the low solubility and rapid diffusion of tritium through the {delta} ferrite which limited the amount of helium present to form visible bubbles.

  10. Developing a dissimilar metal foil-to-substrate resistance welding process.

    SciTech Connect

    Knorovsky, Gerald Albert

    2010-10-01

    Materials changes occurring upon redesign caused redevelopment of the multiple spot resistance weld procedure employed to join a 23 micrometer thick foil of 15-7PH to a thick substrate and (at a separate location) a second, smaller thermal mass substrate. Both substrates were 304L. To avoid foil wrinkling, minimal heat input was used. The foil/thick substrate weld was solid-state, though the foil/small substrate weld was not. Metallographic evidence indicated occasional separation of the solid-state weld, hence a fusion weld was desired at both locations. In the redesign, a Co-Cr-Fe-Ni alloy was substituted for the foil, and a Ni-Cr-Mo alloy was evaluated for the small substrate. Both materials are substantially more resistive than their predecessors. This study reports development of weld schedules to accommodate the changes, yet achieve the fusion weld goal. Thermal analysis was employed to understand the effects caused by the various weld schedule parameters, and guide their optimization.

  11. PINCH WELD TESTING TO SUPPORT CHANGE IN MANUFACTURING OIL AT THE KCP

    SciTech Connect

    Korinko, P; David Maxwell, D

    2008-02-28

    This task supports the change from an oil mixture termed 50:50 oil (an equal parts mixture of Milpro 634 and Pennex N47) to a new oil mixture (Castrol Illocut 334). This change was necessitated by a KCP vendor no longer supplying the Pennex N47 component of the 50-50. In order to continue production of machined parts, a detailed process was followed to ensure that high quality parts could be manufactured and that the cutting oil selected would provide acceptable human performance characteristics, e.g., skin irritability, smell, etc. A prime consideration in changing the oil was that no apparent change in the pinch weldability of the fill stems fabricated using the new oil and process parameters, if any, be observed. A two part approach, as detailed in the plan shown in Appendix B, was used to qualify the effect of the process on pinch weld characteristics. In the first phase, ref. 1., the weld parameter window was defined using fill stems made from 304L, 21-6-9, and 316 stainless steel. These weld conditions were then subsequently used for the Castrol Illocut 334 machined fill stems. The results of this activity are reported in this document. A follow-on task of welding in the facility was requested by one of the design agencies and this will be completed and reported separately.

  12. Evaluation of candidate alloys for the construction of metal flex hoses in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Ontiveros, Cordelia

    1988-01-01

    Various vacuum jacketed cryogenic supply lines at the Shuttle launch site use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the flex hoses, which were made of 304L stainless steel. A search was done to find a more corrosion resistant replacement material. This study focused on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, long term exposure at the beach corrosion testing site, and pitting corrosion tests in ferric chloride solution. Based on the results of these tests, the most corrosion resistant alloys were found to be (in order) Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, and Inco Alloy G-3. Of these top five alloys, the Hastelloy C-22 stands out as being the best of those tested for this application.

  13. Electrochemical impedance spectroscopy of metal alloys in the space transportation system launch environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz

    1990-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 18 alloys under conditions similar to the Space Transportation System (STS) launch environment. The alloys were: (1) zirconium 702; (2) Hastelloy C-22, C-276, C-4, and B-2; (3) Inconel 600 and 825; (4) Ferralium 255; (5) Inco Alloy G-3; (6) 20Cb-3; (7) SS 904L, 304LN, 316L, 317L, and 304L; (8) ES 2205; and (9) Monel 400. AC impedance data were gathered for each alloy at various immersion times in 3.55 percent NaCl-0.1N HCl. Polarization resistance values were obtained for the Nyguist plots at each immersion time using the EQUIVALENT CIRCUIT software package available with the 388 electrochemical impedance software. Hastelloy C-22 showed the highest overall values for polarization resistance while Monel 400 and Inconel 600 had the lowest overall values. There was good general correlation between the corrosion performance of the alloys at the beach corrosion testing site, and the expected rate of corrosion as predicted based on the polarization resistance values obtained. The data indicate that electrochemical impedance spectroscopy can be used to predict the corrosion performance of metal alloys.

  14. Magnetic resonance imaging of microstructure transition in stainless steel.

    PubMed

    Peeters, Johannes M; van Faassen, Ernst E H; Bakker, Chris J G

    2006-06-01

    Magnetic resonance images are prone to artifacts caused by metallic objects. Such artifacts may not only hamper image interpretation, but also have been shown to provide information about the magnetic properties of the substances involved. In this work, we aim to explore the potential of MRI to detect, localize and characterize changes in magnetic properties that may occur when certain alloys have been exposed to a thermomechanical stress. For this purpose, stainless steel 304 L wires were drawn to induce a change from paramagnetic austenitic into ferromagnetic martensitic microstructure. The changes in magnetic behavior were quantified by analyzing the geometric distortion in spin echo and the geometric distortion and intravoxel dephasing in gradient echo images at 0.5, 1.5 and 3 T. The results of both imaging strategies were in agreement and in accordance with independent measurements with a vibrating sample magnetometer. Drawing wire to 2% of its cross-sectional area was found to increase the volume fraction of the ferromagnetic martensite from 0.3% to 80% and to enhance the magnetization up to two or three orders of magnitude. The results demonstrate the potential of MRI to locate and quantify stress-induced changes in the magnetic properties of alloys in a completely noninvasive and nondestructive way.

  15. Annual report, spring 2015. Alternative chemical cleaning methods for high level waste tanks-corrosion test results

    SciTech Connect

    Wyrwas, R. B.

    2015-07-06

    The testing presented in this report is in support of the investigation of the Alternative Chemical Cleaning program to aid in developing strategies and technologies to chemically clean radioactive High Level Waste tanks prior to tank closure. The data and conclusions presented here were the examination of the corrosion rates of A285 carbon steel and 304L stainless steel when interacted with the chemical cleaning solution composed of 0.18 M nitric acid and 0.5 wt. % oxalic acid. This solution has been proposed as a dissolution solution that would be used to remove the remaining hard heel portion of the sludge in the waste tanks. This solution was combined with the HM and PUREX simulated sludge with dilution ratios that represent the bulk oxalic cleaning process (20:1 ratio, acid solution to simulant) and the cumulative volume associated with multiple acid strikes (50:1 ratio). The testing was conducted over 28 days at 50°C and deployed two methods to invest the corrosion conditions; passive weight loss coupon and an active electrochemical probe were used to collect data on the corrosion rate and material performance. In addition to investigating the chemical cleaning solutions, electrochemical corrosion testing was performed on acidic and basic solutions containing sodium permanganate at room temperature to explore the corrosion impacts if these solutions were to be implemented to retrieve remaining actinides that are currently in the sludge of the tank.

  16. Study of metal corrosion using ac impedance techniques in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.

    1989-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 19 alloys under conditions similar to the STS launch environment. The alloys were: Zirconium 702, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, Inconel 600, 7Mo + N, Ferralium 255, Inco Alloy G-3, 20Cb-3, SS 904L, Inconel 825, SS 304LN, SS 316L, SS 317L, ES 2205, SS 304L, Hastelloy B-2, and Monel 400. AC impedance data were gathered for each alloy after one hour immersion time in each of the following three electrolyte solutions: 3.55 percent NaCl, 3.55 percent NaCl-0.1N HCl, and 3.55 percent NaCl-1.0N HCl. The data were analyzed qualitatively using the Nyquist plot and quantitatively using the Bode plot. Polarization resistance, Rp, values were obtained using the Bode plot. Zirconium 702 was the most corrosion resistant alloy in the three electrolytes. The ordering of the other alloys according the their resistance to corrosion varied as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of Zirconium 702 and Ferralium 255 increased as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of the other 17 alloys decreased as the concentration of the hyrdochloric acid in the electrolyte increased.

  17. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  18. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    SciTech Connect

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-12-31

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed.

  19. Post-test examination of a pool boiler receiver

    SciTech Connect

    Dreshfield, R.L.; Moore, T.J.; Bartolotta, P.A.

    1992-04-01

    A subscale pool boiler test apparatus to evaluate boiling stability developed a leak after being operated with boiling NaK for 791.4 hr at temperatures from 700 to 750 {degrees}C. The boiler was constructed using Inconel 625 with a type 304L stainless steel wick for the boiler and type 316 stainless steel for the condenser. The boiler assembly was metallurgically evaluated to determine the cause of the leak and to assess the effects of the NaK on the materials. It was found that the leak was caused by insufficient (about 30 percent) joint penetration in a butt joint. There was no general corrosion of the construction materials, but the room temperature ductility of the Inconel 625 was only about 6.5 percent. A crack in the heat affected zone of the Inconel 625 near the Inconel 625 to type 316 stainless steel butt joint was probably caused by excessive heat input. The crack was observed to have a zone depleted of iron at the crack surface and porosity below that zone. The mechanism of the iron depletion was not conclusively determined. 3 refs.

  20. Inverse Method for Identification of Material Parameters Directly from Milling Experiments

    SciTech Connect

    Maurel, A.; Michel, G.; Thibaud, S.; Fontaine, M.; Gelin, J. C.

    2007-04-07

    An identification procedure for the determination of material parameters that are used for the FEM simulation of High Speed Machining processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measures, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse method of identification is here applied on a 304L stainless steel and the first results are presented.

  1. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    SciTech Connect

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-17

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  2. Laser Patterning Pretreatment before Thermal Spraying: A Technique to Adapt and Control the Surface Topography to Thermomechanical Loading and Materials

    NASA Astrophysics Data System (ADS)

    Kromer, Robin; Costil, Sophie; Cormier, Jonathan; Berthe, Laurent; Peyre, Patrice; Courapied, Damien

    2016-02-01

    Coating characteristics are highly dependent on substrate preparation and spray parameters. Hence, the surface must be adapted mechanically and physicochemically to favor coating-substrate adhesion. Conventional surface preparation methods such as grit blasting are limited by surface embrittlement and produce large plastic deformations throughout the surface, resulting in compressive stress and potential cracks. Among all such methods, laser patterning is suitable to prepare the surface of sensitive materials. No embedded grit particles can be observed, and high-quality coatings are obtained. Finally, laser surface patterning adapts the impacted surface, creating large anchoring area. Optimized surface topographies can then be elaborated according to the material as well as the application. The objective of this study is to compare the adhesive bond strength between two surface preparation methods, namely grit blasting and laser surface patterning, for two material couples used in aerospace applications: 2017 aluminum alloy and AISI 304L stainless steel coated with NiAl and YSZ, respectively. Laser patterning significantly increases adherence values for similar contact area due to mixed-mode (cohesive and adhesive) failure. The coating is locked in the pattern.

  3. Effects of key operational parameters on biohydrogen production via anaerobic fermentation in a sequencing batch reactor.

    PubMed

    Won, S G; Lau, A K

    2011-07-01

    In this study, a series of tests were conducted in a 6L anaerobic sequencing batch reactor (ASBR) to investigate the effect of pH, hydraulic retention time (HRT) and organic loading rate on biohydrogen production at 28°C. Sucrose was used as the main substrate to mimic carbohydrate-rich wastewater and inoculum was prepared from anaerobic digested sludge without pretreatment. The reactor was operated initially with nitrogen sparging to form anaerobic condition. Results showed that methanogens were effectively suppressed. The optimum pH value would vary depending on the HRT. Maximum hydrogen production rate and yield of 3.04 L H(2)/L reactor d and 2.16 mol H(2)/mol hexose respectively were achieved at pH 4.5, HRT 30 h, and OLR 11.0 kg/m(3)d. Two relationships involving the propionic acid/acetic acid ratio and ethanol/acetic acid ratio were derived from the analysis of the metabolites of fermentation. Ethanol/acetic acid ratio of 1.25 was found to be a threshold value for higher hydrogen production.

  4. Stainless steel recycle FY94 progress report

    SciTech Connect

    Imrich, K.J.

    1994-10-28

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft{sup 3}) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program.

  5. Twinning and martensite in a 304 austenitic stainless steel

    SciTech Connect

    Shen, Yongfeng; Li, Xi; Sun, Xin; Wang, Y. D.; Zuo, Liang

    2012-08-30

    The microstructure characteristics and deformation behavior of 304L stainless steel during tensile deformation at two different strain rates have been investigated by means of interrupted tensile tests, electron-backscatter-diffraction (EBSD) and transmission electron microscopy (TEM) techniques. The volume fractions of transformed martensite and deformation twins at different stages of the deformation process were measured using X-ray diffraction method and TEM observations. It is found that the volume fraction of martensite monotonically increases with increasing strain but decreases with increasing strain rate. On the other hand, the volume fraction of twins increases with increasing strain for strain level less than 57%. Beyond that, the volume fraction of twins decreases with increasing strain. Careful TEM observations show that stacking faults (SFs) and twins preferentially occur before the nucleation of martensite. Meanwhile, both {var_epsilon}-martensite and {alpha}{prime}-martensite are observed in the deformation microstructures, indicating the co-existence of stress induced- transformation and strain-induced-transformation. We also discussed the effects of twinning and martensite transformation on work-hardening as well as the relationship between stacking faults, twinning and martensite transformation.

  6. The role of dislocation channeling in IASCC initiation of neutron irradiated stainless steel

    NASA Astrophysics Data System (ADS)

    Stephenson, Kale J.; Was, Gary S.

    2016-12-01

    This study intended to understand how dislocation channeling affects IASCC initiation using a novel four-point bend test. Stainless steels used in this study (irradiated in the BOR-60 reactor) included a commercial purity 304L alloy irradiated to 5.5, 10.2, and 47.5 dpa, and two high purity alloys, Fesbnd 18Crsbnd 12Ni and Fesbnd 18Crsbnd 25Ni, irradiated to ∼10 dpa. IASCC was enhanced by MnS inclusions, which dissolve in the NWC environment and form oxide caps, creating a crevice condition with a high propensity for crack initiation. Stress concentration at the grain boundary intersecting these sites induced crack initiation, resulting from discontinuous dislocation channels (DC). Stress to initiate IASCC decreased with dose due to earlier DC initiation. The HP Fesbnd 18Crsbnd 12Ni alloy had low IASCC susceptibility and the high Ni alloy did not crack. The difference was attributed to the propensity for DCs to transmit across grain boundaries, which controls stress accumulation at DC - grain boundary intersections.

  7. Retention, isotope exchange, and thermal release of hydrogen in candidate materials for TFTR

    SciTech Connect

    Wampler, W. R.; Doyle, B. L.; Brice, D. K.; Picraux, S. T.

    1980-08-01

    The materials studied included TiC, TiB/sub 2/, VB/sub 2/, B/sub 4/C, B, Si, graphite, and the metals Ti, V, and 304L stainless steel. The TiC and TiB/sub 2/ were formed by chemical vapor deposition on a graphite substrate. The C/Ti ratio of the TiC was measured to be 1.0 +- .05 by ion backscattering analysis. The Ti and V were explosively bonded to copper substrates, and the VB/sub 2/ was made by borodizing vanadium. Carbon (compression annealed pyrolytic graphite from Union Carbide and Papyex graphite ribbon from Le Carbone) and single crystal silicon samples were included in the study as reference materials. The hydrogen retention and isotope exchange behavior for these materials were studied by measuring the amount of H or D retained as a function of incident fluence using the D(/sup 3/He,P)/sup 4/He nuclear reaction analysis techniques for D and H(/sup 15/N,..cap alpha gamma..) profiling for H.

  8. Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

    NASA Astrophysics Data System (ADS)

    Laik, A.; Shirzadi, A. A.; Sharma, G.; Tewari, R.; Jayakumar, T.; Dey, G. K.

    2015-02-01

    Microstructural evolution and interfacial reactions during vacuum brazing of grade-2 Ti and 304L-type stainless steel (SS) using eutectic alloy Ag-28 wt pct Cu were investigated. A thin Ni-depleted zone of -Fe(Cr, Ni) solid solution formed on the SS-side of the braze zone (BZ). Cu from the braze alloy, in combination with the dissolved Fe and Ti from the base materials, formed a layer of ternary compound , adjacent to Ti in the BZ. In addition, four binary intermetallic compounds, CuTi, CuTi, CuTi and CuTi formed as parallel contiguous layers in the BZ. The unreacted Ag solidified as islands within the layers of CuTi and CuTi. Formation of an amorphous phase at certain locations in the BZ could be revealed. The -Ti(Cu) layer, formed due to diffusion of Cu into Ti-based material, transformed to an -Ti + CuTi eutectoid with lamellar morphology. Tensile test showed that the brazed joints had strength of 112 MPa and failed at the BZ. The possible sequence of events that led to the final microstructure and the mode of failure of these joints were delineated.

  9. Microstructure and Interfacial Reactions During Active Metal Brazing of Stainless Steel to Titanium

    NASA Astrophysics Data System (ADS)

    Laik, A.; Shirzadi, A. A.; Tewari, R.; Kumar, Anish; Jayakumar, T.; Dey, G. K.

    2013-05-01

    Microstructural evolution and interfacial reactions during active metal vacuum brazing of Ti (grade-2) and stainless steel (SS 304L) using a Ag-based alloy containing Cu, Ti, and Al was investigated. A Ni-depleted solid solution layer and a discontinuous layer of (Ni,Fe)2TiAl intermetallic compound formed on the SS surface and adjacent to the SS-braze alloy interface, respectively. Three parallel contiguous layers of intermetallic compounds, CuTi, AgTi, and (Ag,Cu)Ti2, formed at the Ti-braze alloy interface. The diffusion path for the reaction at this interface was established. Transmission electron microscopy revealed formation of nanocrystals of Ag-Cu alloy of size ranging between 20 and 30 nm in the unreacted braze alloy layer. The interdiffusion zone of β-Ti(Ag,Cu) solid solution, formed on the Ti side of the joint, showed eutectoid decomposition to lamellar colonies of α-Ti and internally twinned (Cu,Ag)Ti2 intermetallic phase, with an orientation relationship between the two. Bend tests indicated that the failure in the joints occurred by formation and propagation of the crack mostly along the Ti-braze alloy interface, through the (Ag,Cu)Ti2 phase layer.

  10. Quantitative measurement and modeling of sensitization development in stainless steel

    SciTech Connect

    Bruemmer, S.M.; Atteridge, D.G.

    1992-09-01

    The state-of-the-art to quantitatively measure and model sensitization development in austenitic stainless steels is assessed and critically analyzed. A modeling capability is evolved and validated using a diverse experimental data base. Quantitative predictions are demonstrated for simple and complex thermal and thermomechanical treatments. Commercial stainless steel heats ranging from high-carbon Type 304 and 316 to low-carbon Type 304L and 316L have been examined including many heats which correspond to extra-low-carbon, nuclear-grade compositions. Within certain limits the electrochemical potentiokinetic reactivation (EPR) test was found to give accurate and reproducible measurements of the degree of sensitization (DOS) in Type 304 and 316 stainless steels. EPR test results are used to develop the quantitative data base and evolve/validate the quantitative modeling capability. This thesis represents a first step to evolve methods for the quantitative assessment of structural reliability in stainless steel components and weldments. Assessments will be based on component-specific information concerning material characteristics, fabrication history and service exposure. Methods will enable fabrication (e.g., welding and repair welding) procedures and material aging effects to be evaluated and ensure adequate cracking resistance during the service lifetime of reactor components. This work is being conducted by the Oregon Graduate Institute with interactive input from personnel at Pacific Northwest Laboratory.

  11. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    NASA Astrophysics Data System (ADS)

    Cai, J. B.; Yu, C.; Shiue, R. K.; Tsay, L. W.

    2015-10-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray.

  12. Long-term performance of container materials for high-level waste: (Technical report, April 1982-August 1987)

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Markworth, A.J.; Cialone, H.J.; Majumdar, B.S.; McCoy, J.K.

    1987-11-01

    This report describes the results of experimental and analytical studies of high-level waste container degradation. Corrosion and hydrogen embrittlement tests were conducted on selected materials to identify environmental and metallurgical factors that promote material degradation, especially stress-corrosion cracking. A major emphasis on overpack materials focused on cast and wrought low-carbon steels. Results of the corrosion work show that, to more completely identify potential failure modes, exposure environments must be further defined. Predictions of pitting rates based on models utilizing nonreactive walls may lead to rejection of carbon steel as a viable overpack material when, on the basis of performance, it may perform satisfactorily. Hydrogen embrittlement was shown to be promoted in regions of microstructural change such as the weld heat-affected zone. These findings show that hydrogen embrittlement is important to container integrity. A small portion of this task was devoted to studying the possible internal corrosion of the canister. It was found that Type 304L stainless steel will likely contain high-level waste glass for the retrieval period and probably the thermal period. Modeling studies focused on general corrosion and pitting corrosion, with the models being extended to account for more realistic conditions. Results show that pit wall reactivity is an important consideration in predicting corrosion rates. 102 refs., 132 figs., 57 tabs.

  13. Potentiodynamic polarization studies of candidate container materials in simulated tuff repository environments

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Harper, W.V.

    1990-12-31

    Cortest Columbus is investigating the long-term performance of container materials used for high-level waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for high-level radioactive waste. In one task of the program, a cyclic potentiodynamic polarization (CPP) technique was used to evaluate the corrosion behavior of the candidate container materials. In order to evaluate the expected range of environmental variables, a statistical experimental design approach was used. A Resolution 4 experimental design for 15 variables was selected. The variables included temperature, pH, species present in the groundwater, and those generated by radiolysis. Complete matrices of CPP tests, which consist of tests in 33 environments, were performed on two candidate container materials; Type 304L Stainless Steel and Incoloy Alloy 825. In these tests, both alloys exhibited a wide range of behavior; including passive behavior, pitting and active corrosion. For each alloy, the environmental variables that affected corrosion behavior were identified.

  14. Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Durr, C.L.

    1992-05-01

    Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy`s application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed.

  15. Population pharmacokinetics of intravenous busulfan in children: revised body weight-dependent NONMEM® model to optimize dosing.

    PubMed

    Diestelhorst, Christian; Boos, Joachim; McCune, Jeannine S; Hempel, Georg

    2014-07-01

    We developed a new population pharmacokinetic (PopPK) model for intravenous (i.v.) busulfan in children to evaluate the optimal method to personalize its dosing without concentration-time data. PopPK analyses were done with NONMEM® 7.2. First, a model from Trame et al. was evaluated using an external dataset consisting of 24 children. Second, a revised model was built in a separate dataset of 82 children. Model evaluation was performed by using a standardized visual predictive check (SVPC) procedure and a bootstrap analysis (internal evaluation) and by comparison to an external dataset (external validation). The final model included body surface area (BSA) as an exponential function on volume of distribution (V) and actual body weight (ABW) as an allometric function on clearance (CL). The dosing nomogram for every 6 h administration derived from the final model is: dose[mg]=target AUC[mg×h/L]×3.04L/h×(ABW/16.1)0.797. Compared to other dosing strategies, differences were observed for the very small and obese patients. We revised our prior dosing nomogram after validation in a separate cohort of children. This dosing nomogram can be used to personalize i.v. busulfan doses without concentration-time data, but an additional prospective evaluation in the very small and obese children is needed.

  16. Structural integrity evaluation of high activity moderator system evaporator

    SciTech Connect

    Gupta, N.K.

    1994-05-01

    The High Activity Moderator (HAM) system is wanted in a batch mode in which the evaporator tank is filled with 70{degrees}F cold moderator (D{sub 2}O) every 4 hours. This operation induces thermal shock to the wall of the tank. Thermal and structural analyses are performed to evaluate the impact of this thermal shock on the 220{degrees}F hot evaporator tank walls. Conservative thermal models are analyzed. Case 1 analyzes a 4 in. wide strip of D{sub 2}O running down the tank walls during the filling process and Case 2 analyzes the tank being filled instantly with 70{degrees}F D{sub 2}O. It is found that Case 1 results in larger temperature gradients are then input into the structural model for calculating the thermal stresses. The structural analysis shows that the maximum stress intensity due to combined pressure and thermal loading is about 17240 psi which is well below the yield stress (21000 psi) of the evaporator tank wall material, stainless steel 304L. The fatigue life is evaluated in accordance with the criteria given in ASME Code, Section VIII. It is found that at the stress level of 17240 psi plus any residual stresses that might be present at the welded attachments to the tank wall, the fatigue life is about 4{times}10{sup 6} cycles. If the evaporator tank is filled every 4 hours, the tank fatigue life is well above the anticipated batch operation period of 2 years.

  17. Multilayer Mg-Stainless Steel Sheets, Twinning and Texture Evolution

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Ohmori, Toshinori; Koseki, Toshihiko

    2017-07-01

    In the present study, different combinations of multilayer sheets were prepared from 1 and 2 mm Mg AZ31 along with 0.25, 0.5, and 1 mm 304 L stainless steel. The texture and microstructure of the elongated samples (20 and 30 pct strain) were studied. It was found that the transversal stress plays an important role in both texture evolution and twinning in these composites. The obtained pole figures revealed an axial texture tilt with increasing steel layer volume fraction ( V f). It was found that this is a direct effect of transverse stress, which becomes more significant upon reducing Mg V f. This extra stress component tilts the basal planes away from the original normal direction in monolithic samples. Moreover, our results indicate that with decreasing Mg V f, twinning activity was increased in the 20 pct deformed samples but reduced in the samples with 30 pct elongation. It is known that at high strains where sufficient transverse stress is generated, the activity of prismatic slip is significantly enhanced, which promotes the motion of dislocations and reduces the necessity of twinning. With decreasing Mg V f, stronger transversal stress is generated and Mg reaches the critical threshold of prismatic activity at lower strains.

  18. Solderability study of 63Sn-37Pb on zinc-plated and cadmium-plated stainless steel for the MC4636 lightning arrestor connector.

    SciTech Connect

    Lopez, Edwin Paul; Vianco, Paul Thomas; Rejent, Jerome Andrew; Martin, Joseph J.

    2004-06-01

    Cadmium plating on metal surfaces is commonly used for corrosion protection and to achieve good solderability on the 304L stainless steel shell of the MC4636 lightning arrestor connector (LAC) for the W76-1 system. This study examined the use of zinc as a potential substitute for the cadmium protective surface finish. Tests were performed with an R and RMA flux and test temperatures of 230 C, 245 C, and 260 C. Contact angle, {theta}{sub c}, served as the generalized solderability metric. The wetting rate and wetting time parameters were also collected. The solderability ({theta}{sub c}) of the Erie Plating Cd/Ni coatings was better than that of similar Amphenol coatings. Although the {theta}{sub c} data indicated that both Cd/Ni platings would provide adequate solderability, the wetting rate and wetting time data showed the Amphenol coatings to have better performance. The Zn/Ni coatings exhibited non-wetting under all flux and temperature conditions. Based on the results of these tests, it has been demonstrated that zinc plating is not a viable alternate to cadmium plating for the LAC connectors.

  19. Cryogenic Thermal Emittance Measurements on Small-Diameter Stainless Steel Tubing

    NASA Technical Reports Server (NTRS)

    Jahromi, A. E.; Tuttle, J. G.; Canavan, E. R.

    2017-01-01

    The Mid Infrared Instrument aboard the James Webb Space Telescoep includes a mechanical cryocooler which cools its detectors to their 6 K operating temperature. The refrigerant flows through several meters of approximately 2 mm diameter 304L stainless steel tubing, with some sections gold plated, and some not, which are exposed to their environment. An issue of water freezing onto the tube surfaces is mitigated by a running a warm gas through the lines to sublimate the water. To model the effect of this process on nearby instruments, an accurate measure of the tube emittance is needed. Previously we reported the abosprtance of the gold plated stainless steel tubing as a function of source temperature (i.e. its environment). In this work the thermal emittance of the uncoated tubing is measured as a function of its temperature between 100 and 300 K. This value leads to an accurate prediction of the minimum length of time required to thermally recycle the system. We report the technique and present the results.

  20. Parametric effects on glass reaction in the unsaturated test method

    SciTech Connect

    Woodland, A.B.; Bates, J.K.; Gerding, T.J.

    1991-12-01

    The Unsaturated Test Method has been applied to study glass reaction under conditions that may be present at the potential Yucca Mountain site, currently under evaluation for storage of reprocessed high-level nuclear waste. The results from five separate sets of parametric experiments are presented wherein test parameters ranging from water contact volume to sensitization of metal in contact with the glass were examined. The most significant effect was observed when the volume of water, as controlled by the water inject volume and interval period, was such to allow exfoliation of reacted glass to occur. The extent of reaction was also influenced to a lesser extent by the degree of sensitization of the 304L stainless steel. For each experiment, the release of cations from the glass and alteration of the glass were examined. The major alteration product is a smectite clay that forms both from precipitation from solution and from in-situ alteration of the glass itself. It is this clay that undergoes exfoliation as water drips from the glass. A comparison is made between the results of the parametric experiments with those of static leach tests. In the static tests the rates of release become progressively reduced through 39 weeks while, in contrast, they remain relatively constant in the parametric experiments for at least 300 weeks. This differing behavior may be attributable to the dripping water environment where fresh water is periodically added and where evaporation can occur.

  1. Corrosion tests of DWPF recycle solution

    SciTech Connect

    Zapp, P.E.

    1992-07-28

    Coupon immersion tests were performed on ASTM A537, Class 1 carbon steel in simulated Defense Waste Processing Facility recycle solutions at 93 [plus minus] 2[degree]C, in an effort to reproduce the results of earlier tests in which hard, shock-sensitive deposits were found. There was no evidence of pitting corrosion on the coupons exposed to solutions containing 0.5 M hydroxide and 2000 ppm (0.043 M) nitrite. Liquid mercury and small solid deposits were found on the specimens' immersed surfaces. However, the deposits were soft and not shock-sensitive. The absence of shock-sensitive deposits may have been due to a lower mercuric ion concentration in the test solutions or to different post-immersion handling. Coupons of 304L stainless steel and alloy C276 were also immersed in the simulated recycle solution. These coupons were not subject to localized corrosion, nor were shock-sensitive deposits found. Additional immersion tests on A537 coupons will be started in July 1992.

  2. Corrosion of stainless steel during acetate production

    SciTech Connect

    Qi, J.S.; Lester, G.C.

    1996-07-01

    Corrosion of types 304, 304L, 316, and 316L stainless steel (SS) during the esterification of acetic acid and alcohol or glycol ether was investigated. The catalyst for this reaction, sulfuric acid or para-toluene sulfonic acid (PTSA), was shown to cause more corrosion on reactor equipment than CH{sub 3}COOH under the process conditions commonly practiced in industry. The corrosive action of the catalyst occurred only in the presence of water. Thus, for the batch processes, corrosion occurred mostly during the initial stage of esterification, where water produced by the reaction created an aqueous environment. After water was distilled off, the corrosion rate declined to a negligible value. The corrosion inhibitor copper sulfate, often used in industrial acetate processes, was found to work well for a low-temperature process (< 95 C) such as in production of butyl acetate, but it accelerated corrosion in the glycol ether acetate processes where temperatures were > 108 C. Process conditions that imparted low corrosion rates were determined.

  3. High stored-energy breakdown tests on electrodes made of stainless steel, copper, titanium and molybdenum

    SciTech Connect

    Esch, H. P. L. de Simonin, A.; Grand, C.

    2015-04-08

    IRFM have conducted resilience tests on electrodes made of Cu, stainless steel 304L, Ti and Mo against breakdowns up to 170 kV and 300 J. The tests of the 10×10 cm{sup 2} electrodes have been performed at an electrode distance d=11 mm under vacuum (P∼5×10{sup −6} mbar). No great difference in voltage holding between the materials could be identified; all materials could reach a voltage holding between 140 and 170 kV over the 11 mm gap, i.e. results scatter within a ±10% band. After exposure to ∼10000 seconds of high-voltage (HV) on-time, having accumulated ∼1000 breakdowns, the electrodes were inspected. The anodes were covered with large and small craters. The rugosity of the anodes had increased substantially, that of the cathodes to a lesser extent. The molybdenum electrodes are least affected, but this does not show in their voltage holding capability. It is hypothesized that penetrating high-energy electrons from the breakdown project heat below the surface of the anode and cause a micro-explosion of material when melting point is exceeded. Polished electrodes have also been tested. The polishing results in a substantially reduced breakdown rate in the beginning, but after having suffered a relatively small number (∼100) of breakdowns, the polished electrodes behaved the same as the unpolished ones.

  4. Solidification and solid state transformations of austenitic stainless steel welds

    SciTech Connect

    Brooks, J A; Williams, J C; Thompson, A W

    1982-05-01

    The microstructure of austenitic stainless steel welds can contain a large variety of ferrite morphologies. It was originally thought that many of these morphologies were direct products of solidification. Subsequently, detailed work on castings suggested the structures can solidify either as ferrite or austenite. However, when solidification occurs by ferrite, a large fraction of the ferrite transforms to austenite during cooling via a diffusion controlled transformation. It was also shown by Arata et al that welds in a 304L alloy solidified 70-80% as primary ferrite, a large fraction of which also transformed to austenite upon cooling. More recently it was suggested that the cooling rates in welds were sufficiently high that diffusionless transformations were responsible for several commonly observed ferrite morphologies. However, other workers have suggested that even in welds, delta ..-->.. ..gamma.. transformations are diffusion controlled. A variety of ferrite morphologies have more recently been characterized by Moisio and coworkers and by David. The purpose of this paper is to provide further understanding of the evaluation of the various weld microstructures which are related to both the solidification behavior and the subsequent solid state transformations. To accomplish this, both TEM and STEM (Scanning Transmission Electron Microscopy) techniques were employed.

  5. Collection and characterization of aerosols from metal cutting techniques typically used in decommissioning nuclear facilities.

    PubMed

    Newton, G J; Hoover, M D; Barr, E B; Wong, B A; Ritter, P D

    1987-11-01

    This study was designed to collect and characterize aerosols released during metal cutting activities typically used in decommissioning radioactively contaminated facilities. Such information can guide in the selection of appropriate control technologies for these airborne materials. Mechanical cutting tools evaluated included a multi-wheel pipe cutter, reciprocating saw, band saw, chop saw, and large and small grinding wheels. Melting-vaporization cutting techniques included an oxy-acetylene torch, electric arc cut rod and plasma torch. With the exception of the multi-wheel pipe cutter, all devices created aerosols in the respirable size range (less than 10 micron aerodynamic diameter). Time required to cut 2-in. (5-cm) Schedule 40, Type 304L, stainless steel ranged from about 0.6 min for the plasma torch to about 3.0 min for the reciprocating saw. Aerosol production rate ranged from less than 10 mg/min for the reciprocating saw to more than 3000 mg/min for the electric arc cut rod. Particles from mechanical tools were irregular in shape, whereas particles from vaporization tools were spheres and ultrafine branched-chain aggregates.

  6. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    NASA Astrophysics Data System (ADS)

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-01

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  7. Inverse Method for Identification of Material Parameters Directly from Milling Experiments

    NASA Astrophysics Data System (ADS)

    Maurel, A.; Michel, G.; Thibaud, S.; Fontaine, M.; Gelin, J. C.

    2007-04-01

    An identification procedure for the determination of material parameters that are used for the FEM simulation of High Speed Machining processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measures, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse method of identification is here applied on a 304L stainless steel and the first results are presented.

  8. Surface-catalyzed air oxidation of hydrazines: Environmental chamber studies

    NASA Technical Reports Server (NTRS)

    Kilduff, Jan E.; Davis, Dennis D.; Koontz, Steven L.

    1988-01-01

    The surface-catalyzed air oxidation reactions of fuel hydrazines were studied in a 6500-liter fluorocarbon-film chamber at 80 to 100 ppm concentrations. First-order rate constants for the reactions catalyzed by aluminum, water-damaged aluminum (Al/Al2O3), stainless steel 304L, galvanized steel and titanium plates with surface areas of 2 to 24 sq m were determined. With 23.8 sq m of Al/Al2O3 the surface-catalyzed air oxidation of hydrazine had a half-life of 2 hours, diimide (N2H2) was observed as an intermediate and traces of ammonia were present in the final product mixture. The Al/Al2O3 catalyzed oxidation of monomethylhydrazine yielded methyldiazine (HN = NCH3) as an intermediate and traces of methanol. Unsymmetrical dimethylhydrazine gave no detectable products. The relative reactivities of hydrazine, MMH and UDMH were 130 : 7.3 : 1.0, respectively. The rate constants for Al/Al2O3-catalyzed oxidation of hydrazine and MMH were proportional to the square of the surface area of the plates. Mechanisms for the surface-catalyzed oxidation of hydrazine and diimide and the formation of ammonia are proposed.

  9. Post-test examination of a pool boiler receiver

    NASA Technical Reports Server (NTRS)

    Dreshfield, Robert L.; Moore, Thomas J.; Bartolotta, Paul A.

    1992-01-01

    A subscale pool boiler test apparatus to evaluate boiling stability developed a leak after being operated with boiling NaK for 791.4 hr at temperatures from 700 to 750 C. The boiler was constructed using Inconel 625 with a type 304L stainless steel wick for the boiler and type 316 stainless steel for the condenser. The boiler assembly was metallurgically evaluated to determine the cause of the leak and to assess the effects of the NaK on the materials. It was found that the leak was caused by insufficient (about 30 pct.) joint penetration in a butt joint. There was no general corrosion of the construction materials, but the room temperature ductility of the Inconel 625 was only about 6.5 pct. A crack in the heat affected zone of the Inconel 625 near the Inconel 625 to type 316 stainless steel butt joint was probably caused by excessive heat input. The crack was observed to have a zone depleted of iron at the crack surface and porosity below that zone. The mechanism of the iron depletion was not conclusively determined.

  10. Pool boiler heat transport system for a 25 kWe advanced Stirling conversion system

    NASA Technical Reports Server (NTRS)

    Anderson, W. G.; Rosenfeld, J. H.; Saaski, E. L.; Noble, J.; Tower, L.

    1990-01-01

    Experiments to determine alkali metal/enhanced surface combinations that have stable boiling at the temperatures and heat fluxes that occur in the Stirling engine are reported. Two enhanced surfaces and two alkali metal working fluids were evaluated. The enhanced surfaces were an EDM hole covered surface and a sintered-powder-metal porous layer surface. The working fluids tested were potassium and eutectic sodium-potasium alloy (NaK), both with and without undissolved noncondensible gas. Noncondensible gas (He and Xe) was added to the system to provide gas in the nucleation sites, preventing quenching of the sites. The experiments demonstrated the potential of an alkali metal pool boiler heat transport system for use in a solar-powered Stirling engine. The most favorable fluid/surface combination tested was NaK boiling on a -100 +140 mesh 304L stainless steel sintered porous layer with no undissolved noncondensible gas. This combination provided stable, high-performance boiling at the operating temperature of 700 C. Heat fluxes into the system ranged from 10 to 50 W/sq cm. The transition from free convection to nucleate boiling occurred at temperatures near 540 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  11. Characterization of thermal performance and optical properties of a material under concentrated radiation using a high flux solar simulator

    NASA Astrophysics Data System (ADS)

    Sarwar, Jawad; Shrouf, Tarek; Kakosimos, Konstantions E.

    2017-06-01

    In this work, characterization of thermal performance and optical properties of a material using a new developed indoor facility is undertaken. The indoor facility is capable of independently controlling the temperature of the material and the flux incident on it. Thereby, allowing investigation of independent effect of temperature and flux on a material's thermal performance and optical properties variations. An unpolished 304/304L stainless steel is selected as a candidate material. The selected material is machined to obtain a sample having 20 mm diameter and 10 mm thickness. The sample is exposed to five levels of homogenized fluxes in the range of 579.3 kW m-2 to 917.1 kW m-2 for the duration of 1000s and 3000s. It is found that the thermal performance of the materials decreases with the increase in incident flux but this decrement depends on the temperature of the material. The 21% decrement in the thermal performance is obtained when temperature of the material is changed by 159 K while only 6.7% decrement in thermal performance is observed under same condition when the temperature of the material changes by 22 K. The variation of optical properties also depends on the temperature of the material. Under the same flux of 917.1 kW m-2 and exposure duration of 1000s, the reflectance of the material changes by 26% and 7% when temperature of the material is maintained at 557 K and 368 K respectively.

  12. Study of the Corrosion Resistance of Austenitic Stainless Steels during Conversion of Waste to Biofuel.

    PubMed

    Cabrini, Marina; Lorenzi, Sergio; Pastore, Tommaso; Pellegrini, Simone; Burattini, Mauro; Miglio, Roberta

    2017-03-22

    The paper deals with the corrosion behavior of stainless steels as candidate materials for biofuel production plants by liquefaction process of the sorted organic fraction of municipal solid waste. Corrosion tests were carried out on AISI 316L and AISI 304L stainless steels at 250 °C in a batch reactor during conversion of raw material to bio-oil (biofuel precursor), by exposing specimens either to water/oil phase or humid gas phase. General corrosion rate was measured by weight loss tests. The susceptibility to stress corrosion cracking was evaluated by means of U-bend specimens and slow stress rate tests at 10(-6) or 10(-5) s(-1) strain rate. After tests, scanning electron microscope analysis was carried out to detect cracks and localized attacks. The results are discussed in relation with exposure conditions. They show very low corrosion rates strictly dependent upon time and temperature. No stress corrosion cracking was observed on U-bend specimens, under constant loading. Small cracks confined in the necking cone of specimens prove that stress corrosion cracking only occurred during slow strain rate tests at stresses exceeding the yield strength.

  13. CPRF/ZTH front-end torus design and fabrication status

    SciTech Connect

    Ballard, E.O.; Baker, C.; Gomez, T.; Prince, P.P.; Smith, R.L.

    1989-01-01

    Design of the ZTH front-end torus has been completed for a new generation Reversed Field Pinch (RFP) machine to be assembled at Los Alamos National Laboratory during FY 92. The Confinement Physics Research Facility (CPRF) houses the ZTH front-end. The ZTH torus consists of an Inconel 625 vacuum vessel supported by an external electrically conducting 304L stainless steel shell. Interspace support rings support the vacuum vessel to the shell and also provide accurate radial support for the interspace electrical diagnostics. The shell also supports 48 toroidal field coils that are mounted to the shell's external surface. The shell consists of an explosion bonded stainless steel-copper composite with water-cooling tube assemblies attached to the outer surface. The 0.135-in. thick copper is on the inside surface of the shell, and provides an electrically conducting path with the required electrical time constant of 50 ms. The shell plate will be formed to the required toroidal configuration, after which the poloidal and toroidal flanges will be welded to the structure and machined. The Inconel vacuum vessel consists of bellows segments, armor support rings, and diagnostic stations welded together to form the complete vacuum vessel assembly. The necessity for accurate positioning of the vacuum vessel within the shell requires that the shell and vacuum vessel be fabricated with major diameter tolerances within 0.050-in. true position of the nominal diameters of 188.0-in. and 188.820-in., respectively. 7 figs.

  14. Burst Test Qualification Analysis of DWPF Canister-Plug Weld

    SciTech Connect

    Gupta, N.K.; Gong, Chung

    1995-02-01

    The DWPF canister closure system uses resistance welding for sealing the canister nozzle and plug to ensure leak tightness. The welding group at SRTC is using the burst test to qualify this seal weld in lieu of the shear test in ASME B&PV Code, Section IX, paragraph QW-196. The burst test is considered simpler and more appropriate than the shear test for this application. Although the geometry, loading and boundary conditions are quite different in the two tests, structural analyses show similarity in the failure mode of the shear test in paragraph QW-196 and the burst test on the DWPF canister nozzle Non-linear structural analyses are performed using finite element techniques to study the failure mode of the two tests. Actual test geometry and realistic stress strain data for the 304L stainless steel and the weld material are used in the analyses. The finite element models are loaded until failure strains are reached. The failure modes in both tests are shear at the failure points. Based on these observations, it is concluded that the use of a burst test in lieu of the shear test for qualifying the canister-plug weld is acceptable. The burst test analysis for the canister-plug also yields the burst pressures which compare favorably with the actual pressure found during burst tests. Thus, the analysis also provides an estimate of the safety margins in the design of these vessels.

  15. Development of encapsulated lithium hydride thermal energy storage for space power systems

    SciTech Connect

    Morris, D.G.; Foote, J.P.; Olszewski, M.

    1987-12-01

    Inclusion of thermal energy storage in a pulsed space power supply will reduce the mass of the heat rejection system. In this mode, waste heat generated during the brief high-power burst operation is placed in the thermal store; later, the heat in the store is dissipated to space via the radiator over the much longer nonoperational period of the orbit. Thus, the radiator required is of significantly smaller capacity. Scoping analysis indicates that use of lithium hydride as the thermal storage medium results in system mass reduction benefits for burst periods as long as 800 s. A candidate design for the thermal energy storage component utilizes lithium hydride encapsulated in either 304L stainless steel or molybdenum in a packed-bed configuration with a lithium or sodium-potassium (NaK) heat transport fluid. Key issues associated with the system design include phase-change induced stresses in the shell, lithium hydride and shell compatibility, lithium hydride dissociation and hydrogen loss from the system, void presence and movement associated with the melt-freeze process, and heat transfer limitations on obtaining the desired energy storage density. 58 refs., 40 figs., 11 tabs.

  16. Evaluation of weld porosity in laser beam seam welds: optimizing continuous wave and square wave modulated processes.

    SciTech Connect

    Ellison, Chad M.; Perricone, Matthew; Faraone, Kevin M. (Honeywell FM&T, Kansas City, MO); Roach, Robert Allen; Norris, Jerome T.

    2007-02-01

    Nd:YAG laser joining is a high energy density (HED) process that can produce high-speed, low-heat input welds with a high depth-to-width aspect ratio. This is optimized by formation of a ''keyhole'' in the weld pool resulting from high vapor pressures associated with laser interaction with the metallic substrate. It is generally accepted that pores form in HED welds due to the instability and frequent collapse of the keyhole. In order to maintain an open keyhole, weld pool forces must be balanced such that vapor pressure and weld pool inertia forces are in equilibrium. Travel speed and laser beam power largely control the way these forces are balanced, as well as welding mode (Continuous Wave or Square Wave) and shielding gas type. A study into the phenomenon of weld pool porosity in 304L stainless steel was conducted to better understand and predict how welding parameters impact the weld pool dynamics that lead to pore formation. This work is intended to aid in development and verification of a finite element computer model of weld pool fluid flow dynamics being developed in parallel efforts and assist in weld development activities for the W76 and future RRW programs.

  17. Activity plan for activity E-20-81: development and experimental validation of crevice corrosion models

    SciTech Connect

    Farmer, J C

    1999-12-28

    Alloy 22 [UNS N06022] is now being considered for construction of high level waste containers to be emplaced at the potential repository at Yucca Mountain or elsewhere. In essence, this alloy is 21% Cr, 13% Mo, 4% Fe, 3% W, 2% Co, with the balance being Ni. Variants without tungsten are also being considered. Detailed mechanistic models are being developed to account for the corrosion of Alloy 22 surfaces in crevices that will inevitably form. Such occluded areas experience substantial decreases in pH, with corresponding elevations in chloride concentration. Other relevant materials will also be investigated: nickel-based alloys such as Alloys 825, 625, C-4, C-276 and 59; titanium-based alloys such as Grades 12, 7 and 16, carbon steels such as A516 Grade 55; stainless steels such as 304, 304L, 316, 316L and 316NG; various copper-based alloys; and any materials that would serve as crevice formers (rock, thermally-sprayed ceramics, etc.). Experimental work has been undertaken to validate the crevice corrosion model, including parallel studies with 304 stainless steel. The crevice corrosion model is described in detail in scientific notebooks of the Principal Investigator, as well as other publications. Codes will be prepared in accordance with the YMP QP entitled ''Software Quality Assurance'' (033-YMP-QP 12.0).

  18. Multilayer Mg-Stainless Steel Sheets, Microstructure, and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Kyokuta, Nobuhiko; Ohmori, Toshinori; Koseki, Toshihiko

    2017-05-01

    Different multilayer Mg AZ31 and SS304L steel sheet combinations were prepared with different volume fractions of Mg. Isolated stress-strain curves of the Mg layers showed significant improvements in the strength and elongation of multilayer samples. Results indicated that in the most extreme situation with the lowest Mg volume fraction ( V f = 0.39), the ultimate strength was increased by 25 pct to 370 MPa and the elongation was improved by 70 pct to 0.34. Investigation of the fracture surface showed that failure occurs by the coalescence of cracks close to the interface region. The improved strength of the multilayer samples was due to the combined effect of surface crack prevention by the steel layer and the higher work-hardening rate caused by the possible increased activity of non-basal systems. It is suggested that the stronger work-hardening behavior and the enhanced activity of non-basal systems in the multilayer samples were due to the formation of new stress components in the transverse direction. The larger the volume fraction of steel in the multilayer, the longer the distance remaining unstrained before the UTS.

  19. Simulation and analysis of the plutonium oxide/metal storage containers subject to various loading conditions

    SciTech Connect

    Gong, C.; Miller, R.F.

    1995-05-01

    The structural and functional requirements of the Plutonium Oxide/Metal Storage Containers are specified in the Report ``Complex 21 Plutonium Storage Facility Material Containment Team Technical Data Report`` [Complex 21, 1993]. There are no existing storage containers designed for long term storage of plutonium and current codes, standards or regulations do not adequately cover this case. As there is no extensive experience with the long term (50+ years) storage of plutonium, the design of high integrity storage containers must address many technical considerations. This analysis discusses a few potential natural phenomena that could theoretically adversely affect the container integrity over time. The plutonium oxide/metal storage container consists of a primary containment vessel (the outer container), a bagless transfer can (the inner container), two vertical plates on top of the primary containment vessel, a circular plate (the flange) supported by the two plates, tube for gas sampling operations mounted at the center of the primary containment vessel top and a spring system being inserted in the cavity between the primary containment vessel and the cap of the bagless transfer can. The dimensions of the plutonium oxide/metal storage container assembly can be found in Figure 2-1. The primary container, the bagless transfer can, and all the attached components are made of Type 304L stainless steel.

  20. One-step microlithography

    NASA Astrophysics Data System (ADS)

    Kahlen, Franz-Josef; Sankaranarayanan, Srikanth; Kar, Aravinda

    1997-09-01

    Subject of this investigation is a one-step rapid machining process to create miniaturized 3D parts, using the original sample material. An experimental setup where metal powder is fed to the laser beam-material interaction region has been built. The powder is melted and forms planar, 2D geometries as the substrate is moved under the laser beam in XY- direction. After completing the geometry in the plane, the substrate is displaced in Z-direction, and a new layer of material is placed on top of the just completed deposit. By continuous repetition of this process, 3D parts wee created. In particular, the impact of the focal spot size of the high power laser beam on the smallest achievable structures was investigated. At a translation speed of 51 mm/s a minimum material thickness of 590 micrometers was achieved. Also, it was shown that a small Z-displacement has a negligible influence on the continuity of the material deposition over this power range. A high power CO2 laser was used as energy source, the material powder under investigation was stainless steel SS304L. Helium was used as shield gas at a flow rate of 15 1/min. The incident CO2 laser beam power was varied between 300 W and 400 W, with the laser beam intensity distribute in a donut mode. The laser beam was focused to a focal diameter of 600 (Mu) m.

  1. Magnetic-field-assisted fabrication of micro-convex domes using long pulse laser

    NASA Astrophysics Data System (ADS)

    Wang, Xingsheng; Xu, Weiteng; Liu, Lu; Zhang, Zhengwei; Jin, Meifu; Kang, Min

    2017-09-01

    Surfaces with mimic micro-convex domes offer superior functions such as superhydrophobicity, self-cleaning, anti-wear and drag reduction. In this paper, magnetic-filed-assisted laser surface texturing (LST) using long pulse laser was employed to create micro-convex domes on 304L stainless steel. Spherical cap shaped domes with ripples around the bottom were fabricated through LST. The effects of laser power and magnetic flux density on surface morphologies of the created convex domes were investigated. It was found that the height and diameter of the created convex dome increased with the increment of the laser power without magnetic field. Moreover, the height of the created convex dome grew up gradually with the increase of magnetic flux density due to the induced Lorentz force. The height of the convex dome was increased by as much as 14.5% as compared to LST without the applied magnetic field at a laser power of 54 W. However, the applied magnetic field had no evident effect on the diameter of the created convex dome.

  2. Development of a 300 Amp-hr high rate lithium thionyl chloride cell

    NASA Technical Reports Server (NTRS)

    Boyle, Gerard H.

    1991-01-01

    The development of a high-rate lithium thionyl chloride cylindrical cell with parallel plate electrodes is discussed. The development was divided into three phases: phase 1, a 150 Amp/hour low rate (1 mA/sq cm) design; phase 2, a 25 Amp/hour high rate (5 mA/sq cm) design; and phase 3, a 300 Amp/hour high rate (5 mA/sq cm) design. The basic design is the same for all three cells. The electrodes are perpendicular to the axis of the cylinder. Multiple electrodes are bussed up the side of the cylinder, 180 deg apart allowing excellent anode and cathode utilization. It is a lithium limited design with excess electrolyte. The cathode is Shawinigan or Gulf Acetylene black with no catalyst. The electrolyte is 1.8 Molar lithium tetrachloroaluminate (LiAlCl4) in thionyl chloride. All cell cases are 304L Stainless Steel with a BS&B burst disc.

  3. Spin forming development

    NASA Astrophysics Data System (ADS)

    Gates, W. G.

    1982-05-01

    Bendix product applications require the capability of fabricating heavy gage, high strength materials. Five commercial sources have been identified that have the capability of spin forming metal thicknesses greater than 9.5 mm and four equipment manufacturers produce machines with this capability. Twelve assemblies selected as candidates for spin forming applications require spin forming of titanium, 250 maraging steel, 17-4 pH stainless steel, Nitronic 40 steel, 304 L stainless steel, and 6061 aluminum. Twelve parts have been cold spin formed from a 250 maraging steel 8.1 mm wall thickness machine preform, and six have been hot spin formed directly from 31.8-mm-thick flat plate. Thirty-three Ti-6Al-4V titanium alloy parts and 26 17-4 pH stainless steel parts have been hot spin formed directly from 31.8-mm-thick plate. Hot spin forming directly from plate has demonstrated the feasibility and favorable economics of this fabrication technique for Bendix applications.

  4. EFFECT OF TRITIUM AND DECAY HELIUM ON WELDMENT FRACTURE TOUGHNESS

    SciTech Connect

    Morgan, M; Scott West, S; Michael Tosten, M

    2006-09-26

    The fracture toughness data collected in this study are needed to assess the long-term effects of tritium and its decay product on tritium reservoirs. The results show that tritium and decay helium have negative effects on the fracture toughness properties of stainless steel and its weldments. The data and report from this study has been included in a material property database for use in tritium reservoir modeling efforts like the Technology Investment Program ''Lifecycle Engineering for Tritium Reservoirs''. A number of conclusions can be drawn from the data: (1) For unexposed Type 304L stainless steel, the fracture toughness of weldments was two to three times higher than the base metal toughness. (2) Tritium exposure lowered the fracture toughness properties of both base metals and weldments. This was characterized by lower J{sub Q} values and lower J-da curves. (3) Tritium-exposed-and-aged base metals and weldments had lower fracture toughness values than unexposed ones but still retained good toughness properties.

  5. Study of the Corrosion Resistance of Austenitic Stainless Steels during Conversion of Waste to Biofuel

    PubMed Central

    Cabrini, Marina; Lorenzi, Sergio; Pastore, Tommaso; Pellegrini, Simone; Burattini, Mauro; Miglio, Roberta

    2017-01-01

    The paper deals with the corrosion behavior of stainless steels as candidate materials for biofuel production plants by liquefaction process of the sorted organic fraction of municipal solid waste. Corrosion tests were carried out on AISI 316L and AISI 304L stainless steels at 250 °C in a batch reactor during conversion of raw material to bio-oil (biofuel precursor), by exposing specimens either to water/oil phase or humid gas phase. General corrosion rate was measured by weight loss tests. The susceptibility to stress corrosion cracking was evaluated by means of U-bend specimens and slow stress rate tests at 10−6 or 10−5 s−1 strain rate. After tests, scanning electron microscope analysis was carried out to detect cracks and localized attacks. The results are discussed in relation with exposure conditions. They show very low corrosion rates strictly dependent upon time and temperature. No stress corrosion cracking was observed on U-bend specimens, under constant loading. Small cracks confined in the necking cone of specimens prove that stress corrosion cracking only occurred during slow strain rate tests at stresses exceeding the yield strength. PMID:28772682

  6. Materials technology for coal-conversion processes. Progress report, April-June 1981

    SciTech Connect

    Not Available

    1981-09-01

    Materials research activities have included work in the areas of coal-slag/refractory interactions, ultrasonic erosion monitoring of metals, fluid acoustics, high-temperature gaseous corrosion of metal alloys, and failure analysis. Work on coal-slag/refractory interaction has included the design of a gas-fired rotating-drum dynamic-slag corrosion test furnace. Field tests on the high-pressure loop (1 1/4-in. 321 SS piping) at the Solvent Refined Coal Liquefaction Pilot Plant were terminated because of excessive erosive wear (1.27 mm lost). Longitudinal and shear-wave velocity measurements from room temperature to 540/sup 0/C were obtained on Types 304, 304L, 316, 347, and 410 stainless steels, Fe-2 1/4Cr-1Mo steel, Stellite 6B, Haynes metal, cold-rolled steel, and cast stainless steel. Work on the fluid-acoustic test loop included changing all seals at the flange joints and calibrating the volumetric flowmeter by using an ASME orifice plate installed in the test section. Agreement within 10% was achieved. The loop has now been cycled several dozen times over a wide range of flow rates. Corrosion experiments have been conducted to evaluate the influence of combustion gas stoichiometry and deposits, such as CaSO/sub 4/, on the corrosion behavior of materials for use as air and steam heat-exchanger tubes. Analyses of failed components from the Grand Forks Energy Technology Center's Slagging Coal-gasification Pilot Plant have been completed.

  7. Improving the performance of stainless-steel DC high voltage photoelectron gun cathode electrodes via gas conditioning with helium or krypton

    NASA Astrophysics Data System (ADS)

    BastaniNejad, M.; Elmustafa, A. A.; Forman, E.; Clark, J.; Covert, S.; Grames, J.; Hansknecht, J.; Hernandez-Garcia, C.; Poelker, M.; Suleiman, R.

    2014-10-01

    Gas conditioning was shown to eliminate field emission from cathode electrodes used inside DC high voltage photoelectron guns, thus providing a reliable means to operate photoguns at higher voltages and field strengths. Measurements and simulation results indicate that gas conditioning eliminates field emission from cathode electrodes via two mechanisms: sputtering and implantation, with the benefits of implantation reversed by heating the electrode. We have studied five stainless steel electrodes (304L and 316LN) that were polished to approximately 20 nm surface roughness using diamond grit, and evaluated inside a high voltage apparatus to determine the onset of field emission as a function of voltage and field strength. The field emission characteristics of each electrode varied significantly upon the initial application of voltage but improved to nearly the same level after gas conditioning using either helium or krypton, exhibiting less than 10 pA field emission at -225 kV bias voltage with a 50 mm cathode/anode gap, corresponding to a field strength of ~13 MV/m. Field emission could be reduced with either gas, but there were conditions related to gas choice, voltage and field strength that were more favorable than others.

  8. The Spatiotemporal Control of Osteoblast Cell Growth, Behavior, and Function Dictated by Nanostructured Stainless Steel Artificial Microenvironments.

    PubMed

    Dhawan, Udesh; Pan, Hsu-An; Shie, Meng-Je; Chu, Ying Hao; Huang, Guewha S; Chen, Po-Chun; Chen, Wen Liang

    2017-12-01

    The successful application of a nanostructured biomaterial as an implant is strongly determined by the nanotopography size triggering the ideal cell response. Here, nanoporous topography on 304L stainless steel substrates was engineered to identify the nanotopography size causing a transition in the cellular characteristics, and accordingly, the design of nanostructured stainless steel surface as orthopedic implants is proposed. A variety of nanopore diameters ranging from 100 to 220 nm were fabricated by one-step electrolysis process and collectively referred to as artificial microenvironments. Control over the nanopore diameter was achieved by varying bias voltage. MG63 osteoblasts were cultured on the nanoporous surfaces for different days. Immunofluorescence (IF) and scanning electron microscopy (SEM) were performed to compare the modulation in cell morphologies and characteristics. Osteoblasts displayed differential growth parameters and distinct transition in cell behavior after nanopore reached a certain diameter. Nanopores with 100-nm diameter promoted cell growth, focal adhesions, cell area, viability, vinculin-stained area, calcium mineralization, and alkaline phosphatase activity. The ability of these nanoporous substrates to differentially modulate the cell behavior and assist in identifying the transition step will be beneficial to biomedical engineers to develop superior implant geometries, triggering an ideal cell response at the cell-nanotopography interface.

  9. Stress corrosion cracking of austenitic stainless steel core internal welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  10. Underground Corrosion of Activated Metals, 6-Year Exposure Analysis

    SciTech Connect

    M. K. Adler Flitton; T. S. Yoder

    2006-03-01

    The subsurface radioactive disposal site located at the Idaho National Laboratory contains neutronactivated metals from non-fuel nuclear-reactor-core components. A long-term underground corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in the surrounding arid vadose zone environment. The test uses nonradioactive metal coupons representing the prominent neutron-activated materials buried at the disposal location, namely, Type 304L stainless steel (UNS S30403), Type 316L stainless steel (S31603), nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6 (A96061), and a zirconium alloy (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) are also included in the test. This paper briefly describes the ongoing test and presents the results of corrosion analysis from coupons exposed underground for 1, 3, and 6 years.

  11. Spallation source materials test program

    SciTech Connect

    Maloy, S.A.; Sommer, W.F.

    1997-12-01

    A spallation source materials program has been developed to irradiate and test candidate materials (Inconel 718, 316L and 304L stainless steel, modified 9Cr-1Mo(T91), Al6061-T6, Al5052-O) for use in the Accelerator Production of Tritium (APT) target and blanket in prototypic proton and neutron fluxes at prototypic temperatures. The study uses the 800 MeV, 1mA proton accelerator at the Los Alamos Neutron Science Center (LANSCE) which produces a Gaussian beam with 2 sigma = 3 cm. The experimental set-up contains prototypic modules of the tungsten neutron source and the lead/aluminum blanket with mechanical testing specimens of candidate APT materials placed in specific locations in the irradiation area. These specimens have been irradiated for greater than 3,600 hours with a maximum proton fluence of 4--5 {times} 10{sup 21} p/cm{sup 2} in the center of the proton beam. Specimens will yield some of the first data on the effect of proton irradiation to high dose on the materials` properties from tensile tests, 3 pt. bend tests, fracture toughness tests, pressurized tubes, U-bend stress corrosion cracking specimens, corrosion measurements and microstructural characterization of transmission electron microscopy specimens.

  12. Underground Corrosion of Activated Metals in an Arid Vadose Zone Environment

    SciTech Connect

    Adler Flitton, M.K; Mizia, R.E.; Bishop, C.W.

    2001-10-24

    The subsurface radioactive disposal site located at the Idaho National Engineering and Environmental Laboratory contains neutron-activated metals from nonfuel nuclear-reactor- core components. A long-term corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in an arid vadose zone environment. The tests use nonradioactive metal coupons representing the prominent neutron-activated material buried at the disposal location, namely, Type 304L stainless steel, Type 315L stainless steel, nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6, and a zirconium alloy, (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) (the proposed material for the high- integrity disposal containers) are also included in the test program. This paper briefly describes the test program and presents the early corrosion rate results after 1 year and 3 years of underground exposure.

  13. Underground Corrosion of Activated Metals in an Arid Vadose Zone Environment

    SciTech Connect

    Adler Flitton, Mariana Kay; Mizia, Ronald Eugene; Bishop, Carolyn Wagoner

    2002-04-01

    The subsurface radioactive disposal site located at the Idaho National Engineering and Environmental Laboratory contains neutron-activated metals from nonfuel nuclear-reactor- core components. A long-term corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in an arid vadose zone environment. The tests use nonradioactive metal coupons representing the prominent neutron-activated material buried at the disposal location, namely, Type 304L stainless steel, Type 315L stainless steel, nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6, and a zirconium alloy, (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) (the proposed material for the high- integrity disposal containers) are also included in the test program. This paper briefly describes the test program and presents the early corrosion rate results after 1 year and 3 years of underground exposure.

  14. Multilayer Mg: Stainless Steel Sheets, Microstructure, and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Kyokuta, Nobuhiko; Ohmori, Toshinori; Koseki, Toshihiko

    2017-02-01

    Different multilayer Mg AZ31 and SS304L steel sheet combinations were prepared with different volume fractions of Mg. Isolated stress-strain curves of the Mg layers showed significant improvements in the strength and elongation of multilayer samples. Results indicated that in the most extreme situation with the lowest Mg volume fraction (V f = 0.39), the ultimate strength was increased by 25 pct to 370 MPa and the elongation was improved by 70 pct to 0.34. Investigation of the fracture surface showed that failure occurs by the coalescence of cracks close to the interface region. The improved strength of the multilayer samples was due to the combined effect of surface crack prevention by the steel layer and the higher work-hardening rate caused by the possible increased activity of non-basal systems. It is suggested that the stronger work-hardening behavior and the enhanced activity of non-basal systems in the multilayer samples were due to the formation of new stress components in the transverse direction. The larger the volume fraction of steel in the multilayer, the longer the distance remaining unstrained before the UTS.

  15. Modeling of cyclic stress-strain behavior under thermomechanical fatigue conditions -- A new approach based upon a multi-component model

    SciTech Connect

    Maier, H.J.; Christ, H.J.

    1996-02-15

    Operating conditions of many high temperature components involve thermal transients in combination with mechanical strain cycles. For lifetime prediction, an accurate knowledge of the cyclic stress-strain behavior of the material is required. Ideally, in laboratory thermomechanical fatigue (TMF) tests the cyclic stress-strain behavior should be determined under conditions which resemble those experienced by the actual component as closely as possible. However, thermomechanical fatigue tests require expensive test equipment and are often time-consuming. Therefore, the majority of tests are performed under isothermal conditions at the maximum service temperature experienced by the component during service. It is assumed that this test method leads to a conservative lifetime prediction. However, cyclic stress-strain response and crack initiation and fatigue crack growth are often reported to be significantly different in tests performed under isothermal and under TMF conditions, respectively. This can lead to a non-conservative lifetime prediction, if isothermal data are used. In this paper the cyclic stress-strain behavior of an AISI 304L-type steel under TMF conditions is modeled as cyclic deformation behavior of this material has been characterized extensively both under isothermal and TMF conditions.

  16. Formation of Aluminide Coatings on Fe-Based Alloys by Chemical Vapor Deposition

    SciTech Connect

    Zhang, Ying; Pint, Bruce A; Cooley, Kevin M; Haynes, James A

    2008-01-01

    Aluminide and Al-containing coatings were synthesized on commercial ferritic (P91) and austenitic (304L) alloys via a laboratory chemical vapor deposition (CVD) procedure for rigorous control over coating composition, purity and microstructure. The effect of the CVD aluminizing parameters such as temperature, Al activity, and post-aluminizing anneal on coating growth was investigated. Two procedures involving different Al activities were employed with and without including Cr-Al pellets in the CVD reactor to produce coatings with suitable thickness and composition for coating performance evaluation. The phase constitution of the as-synthesized coatings was assessed with the aid of a combination of X-ray diffraction, electron probe microanalysis, and existing phase diagrams. The mechanisms of formation of these CVD coatings on the Fe-based alloys are discussed, and compared with nickel aluminide coatings on Ni-base superalloys. In addition, Cr-Al pellets were replaced with Fe-Al metals in some aluminizing process runs and similar coatings were achieved.

  17. The influence of radiation on the properties of welds and joints

    NASA Astrophysics Data System (ADS)

    Tavassoli, A. A.

    1988-07-01

    The effect of radiation on mechanical properties of candidate structural materials for the first wall and breeder blanket of fusion reactors is reviewed. The emphasis is placed on austenitic stainless steel type 316L and its weld metals; design parameters considered are similar to those currently specified for the Next European Torus, namely, irradiation doses ≤15 dpa, temperatures ≤ 400°C, number of pulse cycles ≈10 5 and hold times ≤15 mn. The effect of irradiation on other materials, including austenitic stainless steel Type 304L, weld metal Type 308L and ferritic/martensitic steels (9-12% Cr-Mo), as well as other service conditions such as temperatures as high as 550°C are also briefly discussed. The data collected and presented in this review are those usually measured before and after irradiation, through tensile, impact toughness, fracture toughness, fatigue, creep-fatigue and fatigue crack propagation testing. In each case the influence of irradiation parameters on the observed changes are discussed and relative conclusions are drawn. The most important observation made is the lack of medium dose irradiation data on the weld metal and in particular on the electron beam welded joints.

  18. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  19. Size-separated particle fractions of stainless steel welding fume particles - A multi-analytical characterization focusing on surface oxide speciation and release of hexavalent chromium.

    PubMed

    Mei, N; Belleville, L; Cha, Y; Olofsson, U; Odnevall Wallinder, I; Persson, K-A; Hedberg, Y S

    2017-08-31

    Welding fume of stainless steels is potentially health hazardous. The aim of this study was to investigate the manganese (Mn) and chromium (Cr) speciation of welding fume particles and their extent of metal release relevant for an inhalation scenario, as a function of particle size, welding method (manual metal arc welding, metal arc welding using an active shielding gas), different electrodes (solid wires and flux-cored wires) and shielding gases, and base alloy (austenitic AISI 304L and duplex stainless steel LDX2101). Metal release investigations were performed in phosphate buffered saline (PBS), pH 7.3, 37°, 24h. The particles were characterized by means of microscopic, spectroscopic, and electroanalytical methods. Cr was predominantly released from particles of the welding fume when exposed in PBS [3-96% of the total amount of Cr, of which up to 70% as Cr(VI)], followed by Mn, nickel, and iron. Duplex stainless steel welded with a flux-cored wire generated a welding fume that released most Cr(VI). Nano-sized particles released a significantly higher amount of nickel compared with micron-sized particle fractions. The welding fume did not contain any solitary known chromate compounds, but multi-elemental highly oxidized oxide(s) (iron, Cr, and Mn, possibly bismuth and silicon). Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

  20. Conceptual & Engineering Design of Plug-in Cryostat Cylinder for Super-Conducting Central Solenoid of SST-1

    NASA Astrophysics Data System (ADS)

    Biswas, Prabal; Santra, Prosenjit; Vasava, Kirit; Jayswal, Snehal; Parekh, Tejas; Chauhan, Pradeep; Patel, Hitesh; Pradhan, Subrata

    2017-04-01

    SST-1, country’s first indigenously built steady state super-conducting tokamak is planned to be equipped with an Nb3Sn based superconducting central solenoid, which will replace the existing copper conductor TR1 coil for the purpose of Ohmic breakdown. This central solenoid (CS) of four layers with each layer having 144 turns with an OD of 573 mm, ID of 423 mm length of 2483 mm will be housed inside a high vacuum, CRYO compatible plug-in cryostat thin shell having formed from SS 304L plate duly rolled and welded to form cylinder along with necessary accessories like LN2 bubble panel, current lead chamber, coil and cylinder support structure etc. This paper will present the design drivers, material selection, advantages and constraints of the plug-in cryostat concept, sub-systems of plug-in cryostat, its conceptual and engineering design, CAD models, finite element analysis using ANSYS, safety issues and diagnostics, on-going works about fabrication, quality assurance/control and assembly/integration aspects with in the existing SST-1 machine bore.

  1. Engineering design and integration of in-vessel single turn segmental coil in vacuum vessel of SST-1

    NASA Astrophysics Data System (ADS)

    Jayswal, Snehal; Chauhan, P.; Santra, P.; Vasava, K.; Perekh, T.; Patel, H.; Biswas, P.; Pradhan, S.

    2017-04-01

    SST-1 tokamak is having the error field due to unsymmetrical positioning of Toroidal field coils which push the plasma to inner side from its major radius of 1100 mm. hence it is required to install the In-vessel Coil (PF6) at a location of 1350 mm radius and elevation of 350 mm above and below the mid plane of the toroidal field coils. The In-Vessel coil was decided to make in eight segments for futuristic use, to control the individual localized error field correction by supplying the different current. A single turn, eight segments, copper conductor with 18 mm diameter with GFRP insulation and in housed in SS304 L casing to carry 8000 A current for 10 s was designed and installed in vacuum vessel of SST-1. This paper will present the design drivers, material selection, advantages and constraints of the in-vessel coils, its conceptual and engineering design, CAD models, finite element analysis using ANSYS, its fabrication, quality assurance/control and assembly/integration aspects inside vacuum vessel of SST-1.

  2. FRAUD/SABOTAGE Killing Nuclear-Reactors!!! ``Super"alloys GENERIC ENDEMIC Wigner's-Disease IN-stability!!!

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Siegel [[J.Mag.Mag.Mtls.7,312(78); PSS(a)11,45(72); Semis.& Insuls.5(79)] (at: ORNL, ANS, Westin``KL"ouse, PSEG, IAEA, ABB) warning of old/new nuclear-reactors/spent-fuel-casks/refineries/ jet/missile/rocket-engines austenitic/FCC Ni/Fe-based (so MIS- called)``super"alloys(182/82;Hastelloy-X; 600;304/304L-SSs; 690 !!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's- diseas(WD)[J.Appl.Phys.17,857(46)]; Ostwald-ripening; spinodal- decomposition; overageing-embrittlement; thermomechanical- INstability: Mayo[Google: ``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: [Siegel<<<``Fert"(88) 2007-Nobel/Wolf/Japan-prizes]necessitating NRC inspections on 40+25=65 Westin``KL"ouse PWRs(12/06)]; Lai[Met.Trans.AIME,9A,827 (78)]-Sabol-Stickler[PSS(70)]; Ashpahani[Intl.Conf. H in Metals (77)]; Russell[Prog. Mtls.Sci.(83)]; Pollard[last UCS rept. (9/95)]; Lofaro[BNL/DOE/NRC Repts.]; Pringle[Nuclear-Power:From Physics to Politics(79)]; Hoffman[animatedsoftware.com],...what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrit- tlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n``u''tional-la``v''atories sabotage!!!

  3. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: "Super"alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    NASA Astrophysics Data System (ADS)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Carbides solid-state chemistry domination of old/new nuclear- reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines in austenitic/FCC Ni/Fe-based(so miscalled)``super"alloys(182/82; Hastelloy-X,600,304/304L-SSs,...,690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-diseas(WD)[J.Appl.Phys.17,857 (1946)]/Ostwald-ripening/spinodal-decomposition/overageing- embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google:``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: Siegel[J.Mag.Mag.Mtls.7,312 (1978)]<<<``Fert"-"Gruenberg"(1988/89)2007-physics Nobel/Wolf/ Japan-prizes]necessitating NRC-inspections of 40+25 = 65 Westin- ``KLouse PWRs(12/2006)]-Lai[Met.Trans.AIME,9A,827(1978)]-Sabol- Stickler[Phys.Stat.Sol.(1970)]-Ashpahani[Intl.Conf. H in Metals, Paris(1977]-Russell[Prog.Mtls.Sci.(1983)]-Pollard[last UCS rept. (9/1995)]-Lofaro[BNL/DOE/NRC Repts.]-Pringle[Nuclear-Power:From Physics to Politics(1979)]-Hoffman[animatedsoftware.com], what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embritt- lement caused brittle-fracture cracking from early/ongoing AEC/ DOE-n"u"tional-la"v"atories sabotage!!!

  4. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: ``Super'' alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    NASA Astrophysics Data System (ADS)

    O'Grady, Joseph; Bument, Arlden; Siegel, Edward

    2011-03-01

    Carbides solid-state chemistry domination of old/new nuclear-reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines is austenitic/FCC Ni/Fe-based (so miscalled)"super"alloys(182/82;Hastelloy-X,600,304/304L-SSs,...690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-disease(WD) [J.Appl.Phys.17,857 (46)]/Ostwald-ripening/spinodal-decomposition/overageing-embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google: fLeaksCouldKill > ; - Siegel [ J . Mag . Mag . Mtls . 7 , 312 (78) = atflickr . comsearchonGiant - Magnotoresistance [Fert" [PRL(1988)]-"Gruenberg"[PRL(1989)] 2007-Nobel]necessitating NRC inspections on 40+25=65 Westin"KL"ouse PWRs(12/2006)]-Lai [Met.Trans.AIME, 9A,827(78)]-Sabol-Stickler[Phys.Stat.Sol.(70)]-Ashpahani[ Intl.Conf. Hydrogen in Metals, Paris(1977]-Russell [Prog.Mtls.Sci.(1983)]-Pollard [last UCS rept.(9/1995)]-Lofaro [BNL/DOE/NRC Repts.]-Pringle [ Nuclear-Power:From Physics to Politics(1979)]-Hoffman [animatedsoftware.com], what DOE/NRC MISlabels as "butt-welds" "stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrittlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n"u"tional-la"v"atories sabotage!!!

  5. Advances in the Hopkinson bar testing of irradiated/non-irradiated nuclear materials and large specimens.

    PubMed

    Albertini, Carlo; Cadoni, Ezio; Solomos, George

    2014-05-13

    A brief review of the technological advances of the Hopkinson bar technique in tension for the study of irradiated/non-irradiated nuclear materials and the development of this technology for large specimens is presented. Comparisons are made of the dynamic behaviour of non-irradiated and irradiated materials previously subjected to creep, low cycle fatigue and irradiation (2, 10 and 30 displacements per atom). In particular, complete results of the effect of irradiation on the dynamic mechanical properties of AISI304L steel, tested at 20, 400 and 550°C are presented. These high strain rate tests have been performed with a modified Hopkinson bar (MHB), installed inside a hot cell. Examples of testing large nuclear steel specimens with a very large Hopkinson bar are also shown. The results overall demonstrate the capability of the MHB to efficiently reproduce the material stress conditions in case of accidental internal and external dynamic loadings in nuclear reactors, thus contributing to the important process of their structural assessment.

  6. STRESS CORROSION CRACKING IN TEAR DROP SPECIMENS

    SciTech Connect

    Lam, P; Philip Zapp, P; Jonathan Duffey, J; Kerry Dunn, K

    2009-05-01

    Laboratory tests were conducted to investigate the stress corrosion cracking (SCC) of 304L stainless steel used to construct the containment vessels for the storage of plutonium-bearing materials. The tear drop corrosion specimens each with an autogenous weld in the center were placed in contact with moist plutonium oxide and chloride salt mixtures. Cracking was found in two of the specimens in the heat affected zone (HAZ) at the apex area. Finite element analysis was performed to simulate the specimen fabrication for determining the internal stress which caused SCC to occur. It was found that the tensile stress at the crack initiation site was about 30% lower than the highest stress which had been shifted to the shoulders of the specimen due to the specimen fabrication process. This finding appears to indicate that the SCC initiation took place in favor of the possibly weaker weld/base metal interface at a sufficiently high level of background stress. The base material, even subject to a higher tensile stress, was not cracked. The relieving of tensile stress due to SCC initiation and growth in the HAZ and the weld might have foreclosed the potential for cracking at the specimen shoulders where higher stress was found.

  7. Fracture behavior of circumferentially surface-cracked elbows. Technical report, October 1993--March 1996

    SciTech Connect

    Kilinski, T.; Mohan, R.; Rudland, D.; Fleming, M.

    1996-12-01

    This report presents the results from Task 2 of the Second International Piping Integrity Research Group (IPIRG-2) program. The focus of the Task 2 work was directed towards furthering the understanding of the fracture behavior of long-radius elbows. This was accomplished through a combined analytical and experimental program. J-estimation schemes were developed for both axial and circumferential surface cracks in elbows. Large-scale, quasi-static and dynamic, pipe-system, elbow fracture experiments under combined pressure and bending loads were performed on elbows containing an internal surface crack at the extrados. In conjunction with the elbow experiments, material property data were developed for the A106-90 carbon steel and WP304L stainless steel elbow materials investigated. A comparison of the experimental data with the maximum stress predictions using existing straight pipe fracture prediction analysis methods, and elbow fracture prediction methods developed in this program was performed. This analysis was directed at addressing the concerns regarding the validity of using analysis predictions developed for straight pipe to predict the fracture stresses of cracked elbows. Finally, a simplified fitting flaw acceptance criteria incorporating ASME B2 stress indices and straight pipe, circumferential-crack analysis was developed.

  8. Thermal Conductance of Pressed Bimetal Contact Pairs at Liquid Nitrogen Temperatures

    NASA Technical Reports Server (NTRS)

    Kittle, Peter; Salerno, Louis J.; Spivak, Alan L.

    1994-01-01

    Large Dewars often use aluminum radiation shields and stainless steel vent lines. A simple, low cost method of making thermal contact between the shield and the line is to deform the shield around the line. A knowledge of the thermal conductance of such a joint is needed to thermally analyze the system. The thermal conductance of pressed metal contacts consisting of one aluminum and one stainless steel contact has been measured at 77 K, with applied forces from 8.9 N to 267 N. Both 5052 or 5083 aluminum were used as the upper contact. The lower contact was 304L stainless steel. The thermal conductance was found to be linear in temperature over the narrow temperature range of measurement. As the force was increased, the thermal conductance ranged from roughly 9 to 21 mW/K within a range of errors from 3% to 8%. Within the range of error no difference could be found between the using either of the aluminum alloys as the upper contact. Extrapolating the data to zero applied force does not result in zero thermal conductance. Possible causes of this anomalous effect are discussed.

  9. Corrosion of metals by hydrazine

    SciTech Connect

    Lawton, E.A.; Moran, C.M.; Distefano, S.

    1985-01-01

    The mechanism of corrosion of metals by hydrazine has been studied by means of coupons in sealed ampoules and by electrochemical techniques. The variables considered were temperature, CO/sub 2/ impurity level, alloy composition and microcrystalline structure. The coupon studies to date verify that increasng temperature and the presence of CO/sub 2/ does increase the corrosion rate as expected. The presence of molybdenum in stainless steels to the 3 percent level is not necessarily deleterious, contrary to published reports. The influence of microcrystalline structure and surface characteristics are more dominant effects. However, with Ti-6Al-4V, two different microcrystalline structures showed no significant differences. Corrosion rates of CRES 304 L in hydrazine have also been measured by several electrochemical techniques such as Tafel plots, polarization resistance and A. C. impedance. This is the first documented work to show that A. C. impedance can be used with non-aqueous solvents. Preliminary data correlated satisfactorily with the results of the coupon studies.

  10. Status Report on Studies of Recovery Boiler Composite Floor Tube Cracking

    SciTech Connect

    Eng, P.; Frederick, L.A.; Hoffmann, C.M.; Keiser, J.R.; Mahmood, J.; Maziasz, P.J.; Prescott, R.; Sarma, G.B.; Singbeil, D.L.; Singh, P.M.; Swindeman, R.W.; Wang, X.-L.

    1999-09-12

    Cracking of the stainless steel layer of co-extruded 304L stainless steel/SA210 Gd A 1 carbon steel black liquor recovery boiler floor tubes has been identified as one of the most serious material problems in the pulp and paper industry. A DOE-funded study was initiated in 1995 with the goal of determining the cause of and possible solutions to this cracking problem. These studies have characterized tube cracking as well as the chemical and thermal environment and stress state of floor tubes. Investigations of possible cracking mechanisms indicate that stress corrosion cracking rather than thermal fatigue is a more likely cause of crack initiation. The cracking mechanism appears to require the presence of hydrated sodium sulfide and is most likely active during shut-downs and/or start-ups. Based on these results and operating experience, certain alloys appear to be more resistant than others to cracking in the floor environment, and certain operating practices appear to significantly lessen the likelihood of cracking. This report is the latest in a series of progress reports presented on this project.

  11. Microbial influenced corrosion by thermophilic bacteria

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay

    2012-03-01

    The present study was undertaken to investigate microbial influenced corrosion (MIC) on stainless steels due to thermophilic bacteria Desulfotomaculum nigrificans. The objective of the study was to measure the extent of corrosion and correlate it with the growth of the biofilm by monitoring the composition of its extracellular polymeric substances (EPS). The toxic effect of heavy metals on MIC was also observed. For this purpose, stainless steels 304L, 316L and 2205 were subjected to electrochemical polarization and immersion tests in the modified Baar's media, control and inoculated, in anaerobic conditions at room temperature. Scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) were used to identify the chemicals present in/outside the pit. The results show maximum corrosive conditions when bacterial activity is highest, which in turn minimizes the amount of carbohydrate and protein along with the increase in the fraction of uronic acid in carbohydrate in EPS of the biofilm. However, although bacterial activity and corrosion rate decreases, the amount of biofilm components continue to increase. It is also observed that the toxicity of metals ions affect the bacterial activity and EPS production. It was observed that Desulfotomaculum sp. has the ability to biodegrade its own EPS.

  12. Effect of Host Media on Microbial Influenced Corrosion due to Desulfotomaculum nigrificans

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay K.

    2013-04-01

    This article reports about the tests carried to investigate microbial-induced corrosion on stainless steels due to sulfate-reducing bacteria sp. Desulfotomaculum nigrificans in different host media. Stainless steel 304L, 316L, and 2205 were selected for the test. Modified Baar's media (BM), sodium chloride solution, and artificial sea water (SW) were used as test solutions in anaerobic conditions. Electrochemical polarization and immersion test were performed to estimate the extent of corrosion rate and pitting on stainless steels. SEM/EDS were used to study the details inside/outside pits formed on the corroded samples. Biofilm formed on corroded coupons was analyzed for its components by UV/Visible spectroscopy. Corrosion attack on the test samples was observed maximum in case of exposure to SW followed by NaCl solution, both having sulfide and chloride whereas stainless steel exposed to BM, having sulfide, showed minimum attack. Tendency of extracellular polymeric substances to bind metal ions is observed to be responsible for governing the extent of corrosion attack.

  13. Finite element modelling of an evacuated canister for removal of molten radioactive glass

    SciTech Connect

    Hatchell, B.K.; Deibler, J.E.; Ketner, G.L.

    1994-05-01

    Pacific Northwest Laboratory (PNL) has prepared a preliminary design for the West Valley Demonstration Project evacuated canister system. The function of the evacuated canister is to remove radioactive molten glass from a hot cell melter cavity during a planned melter shutdown. The proposed evacuated canister system consists of an L-shaped 4-inch 304L stainless steel (SS) schedule 40 pipe, sealed at one end with an aluminum plug and attached at the other end to a canister. While the canister is being filled, it is positioned and held above the melter at approximately 15{degree} from horizontal by two turntable-mounted cranes. ANSYS finite element analyses were conducted to evaluate the heat transfer from the glass to the canister and establish a maximum canister temperature for material strength evaluation. Finite element structural analyses were conducted to identify areas that required reinforcement for high temperature use. Finite element results will be used to locate strain gauges at high stress locations during prototype testing.

  14. ZPPR FUEL ELEMENT THERMAL STRESS-STRAIN ANALYSIS

    SciTech Connect

    Charles W. Solbrig; Jason Andrus; Chad Pope

    2014-04-01

    The design temperature of high plutonium concentration ZPPR fuel assemblies is 600 degrees C. Cladding integrity of the 304L stainless steel cladding is a significant concern with this fuel since even small holes can lead to substantial fuel degradation. Since the fuel has a higher coefficient of thermal expansion than the cladding, an investigation of the stress induced in the cladding due to the differential thermal expansion of fuel and cladding up to the design temperature was conducted. Small holes in the cladding envelope would be expected to lead to the fuel hydriding and oxidizing into a powder over a long period of time. This is the same type of chemical reaction chain that exists in the degradion of the high uranium concentration ZPPR fuel. Unfortunately, the uranium fuel was designed with vents which allowed this degradation to occur. The Pu cladding is sealed so only fuel with damaged cladding would be subject to this damage. The thermal stresses that can be developed in the fuel cladding have been calculated in in this paper and compared to the ultimate tensile stress of the cladding. The conclusion is drawn that thermal stresses cannot induce holes in the cladding even for the highest storage temperatures predicted in calculations (292°C). In fact, thermal stress can not cause cladding failure as long as the fuel temperatures are below the design limit of 600 degrees C (1,112 degrees F).

  15. Fabrication of micro-convex domes using long pulse laser

    NASA Astrophysics Data System (ADS)

    Wang, Xingsheng; Zhang, Yongnian; Wang, Ling; Xian, Jieyu; Jin, Meifu; Kang, Min

    2017-01-01

    Micro-convex domes inspired from nature can be machined by chemical and physical routes to achieve specific functions. Laser surface texturing (LST) is the front runner among the current material micro-processing technologies. However, most of the studies relating to LST dealt with the formation of micro-dimples. In this paper, LST using long pulse laser was used to create micro-convex domes on 304L stainless steel. Spherical-cap-shaped domes with diameters of 30-75 μm and height of 0.9-5.5 μm were created through LST. The effects of laser-processing parameters on surface morphologies of the created convex domes were investigated. The height of the convex dome increased at first and then decreased with the increasing laser power. The change tendency of the height with the pulse duration varied at different laser powers. The diameter of the convex dome increased almost linearly with the laser power or pulse duration. The superior micro-convex domes were achieved at a pulse energy of 5.6 mJ with a laser power of 80 W and pulse duration of 70 μs.

  16. Examination of stainless steel-clad Connecticut Yankee fuel assembly S004 after storage in borated water

    SciTech Connect

    Langstaff, D.C.; Bailey, W.J.; Johnson, A.B. Jr.; Landow, M.P.; Pasupathi, V.; Klingensmith, R.W.

    1982-09-01

    A Connecticut Yankee fuel assembly (S004) was tested nondestructively and destructively. It was concluded that no obvious degradation of the 304L stainless steel-clad spent fuel from assembly S004 occurred during 5 y of storage in borated water. Furthermore, no obvious degradation due to the pool environment occurred on 304 stainless steel-clad rods in assemblies H07 and G11, which were stored for shorter periods but contained operationally induced cladding defects. The seam welds in the cladding on fuel rods from assembly S004, H07, and G11 were similar in that they showed a wrought microstructure with grains noticeably smaller than those in the cladding base metal. The end cap welds showed a dendritically cored structure, typical of rapidly quenched austenitic weld metal. Some intergranular melting may have occurred in the heat-affected zone (HAZ) in the cladding adjacent to the end cap welds in rods from assemblies S004 and H07. However, the weld areas did not show evidence of corrosion-induced degradation.

  17. Nondestructive, in-process inspection of inertia friction welding : an investigation into a new sensing technique.

    SciTech Connect

    Hartman, D. A.; Cola, M. J.; Dave, V. R.; Dozhier, N. G.; Carpenter, R. W.

    2002-01-01

    This paper investigates the capabilities of a new sensor for in-process monitoring of quality during friction welding. The non-contact sensor is composed of microphones that are mounted in an aluminum ring which surrounds the weld joint. The sensor collects the acoustical energy (in the form of sound pressure) that is emitted during the plastic deformation and phase transformations (if applicable) in friction welding processes. The focus in this preliminary investigation is to search for and identify features within the acoustical emission that are indicative of bond quality. Bar-to-bar inertia friction welding (one form of friction welding) of copper to 304L stainless steel is used in this proof-of-concept study. This material combination exhibits only marginal weldability and is ideally suited for validating the capabilities of this new sensing technique. A probabilistic neural network is employed in this work to analyze the acoustical emission's frequency spectrum in an attempt to classify acceptable, conditional, and unacceptable welds. Our preliminary findings indicate that quality-based process features do exist within the frequency spectrum of the acoustical signature. The results from this analysis are presented. Future work in improving the sensing and interpretation of the data is discussed in an effort to develop a robust method of quality-based, in-process monitoring of friction welds.

  18. Study on hierarchical structured PDMS for surface super-hydrophobicity using imprinting with ultrafast laser structured models

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Wang, Wenjun; Jiang, Gedong; Mei, Xuesong; Wang, Zibao; Wang, Kedian; Cui, Jianlei

    2016-02-01

    We report a simple and inexpensive method for producing super-hydrophobic surfaces through direct replication of micro/nano-structures on polydimethylsiloxane (PDMS) from a replication master prepared by ultrafast-laser texturing process. Gratings were obtained on 304L stainless steel plate using picosecond laser ablation. It has been used as a master with grating areas of different structural features. PDMS negative replica was prepared from the masters, and PDMS positive replica was prepared from the negative replica thereafter. Wettability of samples of the steel master, negative and positive replicas was distinguished using the apparent contact angle (CA) of water drop. Relationships between the CAs on three kinds of samples and structural features were presented. Super-hydrophobic behavior with self-cleaning, exhibited by a water contact angle of 164.5° and sliding angle of 8.44°, was observed on the PDMS negative replica surface. The negative and positive replicas were sputtered on gold films, which were used to metalized PDMS and eliminate the submicron/nano-structures in hierarchical structures. Results prove that submicro/nano-structures of hierarchical structures enhance the hydrophobicity of material surface remarkably. This replication method can be applied for large scale production of micro/nano textured super-hydrophobic surfaces for commercial applications.

  19. Anti-Fatigue Effects of Small Molecule Oligopeptides Isolated from Panax ginseng C. A. Meyer in Mice.

    PubMed

    Bao, Lei; Cai, Xiaxia; Wang, Junbo; Zhang, Yuan; Sun, Bin; Li, Yong

    2016-12-13

    Panax ginseng C. A. Meyer (ginseng) is an edible and medicinal Chinese herb, which is often used in Asian countries for physical fitness. Ginseng is reported to have a wide range of biological activity and pharmaceutical properties. There were more studies on ginsenosides and polysaccharides, but fewer studies on ginseng oligopeptides (GOP), which are small molecule oligopeptides isolated from ginseng. The present study was designed to evaluate the anti-fatigue effects of GOP in mice and explore the possible underlying mechanism. Mice were randomly divided into four experimental sets for the detection of different indicators. Each set of mice were then divided into four groups. The control group was administered distilled water, and three GOP intervention groups were administered 125, 250, and 500 mg/kg of body weight, respectively, of GOP by gavage each day. After 30 days of GOP treatment, it was observed that GOP could significantly increase the forced swimming time, enhance lactate dehydrogenase (LDH) activity and hepatic glycogen levels, and retard the accumulation of serum urea nitrogen (SUN) and blood lactic acid (BLA) in mice. GOP also markedly ameliorated fatigue-induced alterations of inoxidative stress biomarkers and antioxidant enzymes. Notably, GOP increased the mRNA expression of mitochondrial biogenesis factors and mitochondrial DNA content in skeletal muscles of mice. These results suggest that GOP possess anti-fatigue effects, which may be attributed to the inhibition of oxidative stress and the improvement of mitochondrial function in skeletal muscles. GOP could be a novel natural agent for relieving exercise fatigue.

  20. In situ study of the role of substrate temperature during atomic layer deposition of HfO{sub 2} on InP

    SciTech Connect

    Dong, H.; Santosh, K.C.; Qin, X.; Brennan, B.; McDonnell, S.; Kim, J.; Zhernokletov, D.; Hinkle, C. L.; Cho, K.; Wallace, R. M.

    2013-10-21

    The dependence of the “self cleaning” effect of the substrate oxides on substrate temperature during atomic layer deposition (ALD) of HfO{sub 2} on various chemically treated and native oxide InP (100) substrates is investigated using in situ X-ray photoelectron spectroscopy. The removal of In-oxide is found to be more efficient at higher ALD temperatures. The P oxidation states on native oxide and acid etched samples are seen to change, with the total P-oxide concentration remaining constant, after 10 cycles of ALD HfO{sub 2} at different temperatures. An (NH{sub 4}){sub 2} S treatment is seen to effectively remove native oxides and passivate the InP surfaces independent of substrate temperature studied (200 °C, 250 °C and 300 °C) before and after the ALD process. Density functional theory modeling provides insight into the mechanism of the changes in the P-oxide chemical states.