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Sample records for acid battery manufacturing

  1. Manufacturing and operational issues with lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Rand, D. A. J.; Boden, D. P.; Lakshmi, C. S.; Nelson, R. F.; Prengaman, R. D.

    An expert panel replies to questions on lead-acid technology and performance asked by delegates to the Ninth Asian Battery Conference. The subjects are as follows. Grid alloys: effects of calcium and tin levels on microstructure, corrosion, mechanical and electrochemical properties; effect of alloy-fabrication process on mechanical strength and corrosion resistance; low dross-make during casting of lead-calcium-tin alloys; future of book-mould casting; effect of increasing levels of silver; stability of continuously processed grids at high temperature. Negative-plate expanders: function of lignosulfonates and barium sulfate; benefits of pre-blended expanders; optimum expander formulations. Valve-regulated batteries: effect of oxygen cycle; optimum methods for float charging; charging and deep-cycle lifetimes; reliability testing.

  2. Effectiveness of a positive pressure respirator for controlling lead exposure in acid storage battery manufacturing

    SciTech Connect

    Grauvogel, L.W.

    1986-02-01

    Effective protection factors for lead-acid storage battery manufacturing workers using powered air-purifying respirators and their corresponding blood lead histories are reported and compared with results for half-mask, negative pressure respirators. Airborne lead protection factors for the powered, air-purifying respirator ranged from 2 to 74, while lead levels in the blood remained stable or decreased for 8 of the 13 workers monitored when compared to negative pressure respirator use levels.

  3. Effectiveness of a positive pressure respirator for controlling lead exposure in acid storage battery manufacturing.

    PubMed

    Grauvogel, L W

    1986-02-01

    Effective protection factors for lead-acid storage battery manufacturing workers using powered air-purifying respirators and their corresponding blood lead histories are reported and compared with results for half-mask, negative pressure respirators. Airborne lead protection factors for the powered, air-purifying respirator ranged from 2 to 74, while lead levels in the blood remained stable or decreased for 8 of the 13 workers monitored when compared to negative pressure respirator use levels. PMID:3456697

  4. Effectiveness of a positive pressure respirator for controlling lead exposure in acid storage battery manufacturing.

    PubMed

    Grauvogel, L W

    1986-02-01

    Effective protection factors for lead-acid storage battery manufacturing workers using powered air-purifying respirators and their corresponding blood lead histories are reported and compared with results for half-mask, negative pressure respirators. Airborne lead protection factors for the powered, air-purifying respirator ranged from 2 to 74, while lead levels in the blood remained stable or decreased for 8 of the 13 workers monitored when compared to negative pressure respirator use levels.

  5. Air and blood lead levels in lead acid battery recycling and manufacturing plants in Kenya.

    PubMed

    Were, Faridah H; Kamau, Geoffrey N; Shiundu, Paul M; Wafula, Godfrey A; Moturi, Charles M

    2012-01-01

    The concentration of airborne and blood lead (Pb) was assessed in a Pb acid battery recycling plant and in a Pb acid battery manufacturing plant in Kenya. In the recycling plant, full-shift area samples taken across 5 days in several production sections showed a mean value ± standard deviation (SD) of 427 ± 124 μg/m(3), while area samples in the office area had a mean ± SD of 59.2 ± 22.7 μg/m(3). In the battery manufacturing plant, full-shift area samples taken across 5 days in several production areas showed a mean value ± SD of 349 ± 107 μg/m(3), while area samples in the office area had a mean ± SD of 55.2 ± 33.2 μg/m(3). All these mean values exceed the U.S. Occupational Safety and Health Administration's permissible exposure limit of 50 μg/m(3) as an 8-hr time-weighted average. In the battery recycling plant, production workers had a mean blood Pb level ± SD of 62.2 ± 12.7 μg/dL, and office workers had a mean blood Pb level ± SD of 43.4 ± 6.6 μg/dL. In the battery manufacturing plant, production workers had a mean blood Pb level ± SD of 59.5 ± 10.1 μg/dL, and office workers had a mean blood Pb level ± SD of 41.6 ± 7.4 μg/dL. All the measured blood Pb levels exceeded 30 μg/dL, which is the maximum blood Pb level recommended by the ACGIH(®). Observations made in these facilities revealed numerous sources of Pb exposure due to inadequacies in engineering controls, work practices, respirator use, and personal hygiene.

  6. Environmental and biological monitoring in a lead acid battery manufacturing unit in India.

    PubMed

    Ravichandran, B; Ravibabu, K; Raghavan, S; Krishnamurthy, V; Rajan, B K; Rajmohan, H R

    2005-07-01

    An environmental and biological monitoring of a lead acid battery manufacturing unit was carried out to measure the respirable particulate matter, lead content in working atmosphere and blood lead levels of workers employed in different sections. The results showed high mean air lead concentration in buffing (1444.45 microg/m(3)), plate cutting (430.14 microg/m(3)) and pasting (277.48 microg/m(3)) sections. The mean blood lead levels of employees in these sections were also higher than the values prescribed by ACGIH.

  7. Lead exposure in the lead-acid storage battery manufacturing and PVC compounding industries.

    PubMed

    Ho, S F; Sam, C T; Embi, G B

    1998-09-01

    This study was conducted as part of the Human Exposure Assessment Location (HEAL) Project which comes under the United Nations Environment Programme/World Health Organisation (UNEP/WHO) Global environmental Monitoring System (GEMS). The objective of the study was to evaluate workers' exposure to lead in industries with the highest exposure. All subjects were interviewed about their occupational and smoking histories, the use of personal protective equipment and personal hygiene. The contribution of a dietary source of lead intake from specified foods known to contain lead locally and personal air sampling for lead were assessed. A total of 61 workers from two PVC compounding and 50 workers from two lead acid battery manufacturing plants were studied together with 111 matched controls. In the PVC compounding plants the mean lead-in-air level was 0.0357 mg/m3, with the highest levels occurring during the pouring and mixing operations. This was lower than the mean lead-in-air level of 0.0886 mg/m3 in the lead battery manufacturing plants where the highest exposure was in the loading of lead ingots into milling machines. Workers in lead battery manufacturing had significantly higher mean blood lead than the PVC workers (means, 32.51 and 23.91 mcg/100 ml respectively), but there was poor correlation with lead-in-air levels. Among the lead workers, the Malays had significantly higher blood lead levels than the Chinese (mean blood levels were 33.03 and 25.35 mcg/100 ml respectively) although there was no significant difference between the two ethnic groups in the control group. There were no significant differences between the exposed and control group in terms of dietary intake of specified local foods known to contain lead. However, Malays consumed significantly more fish than the Chinese did. There were no ethnic differences in the hours of overtime work, number of years of exposure, usage of gloves and respirators and smoking habits. Among the Malays, 94.3% eat with

  8. The relationship between blood lead levels and morbidities among workers employed in a factory manufacturing lead-acid storage battery.

    PubMed

    Kalahasthi, Ravi Babu; Barman, Tapu; Rajmohan, H R

    2014-01-01

    The present study was carried out to find the relationship between blood lead levels (BLLs) and morbidities among 391 male workers employed in a factory manufacturing lead-acid storage batteries. A predesigned questionnaire was used to collect information on subjective health complaints and clinical observation made during a clinical examination. In addition to monitoring of BLL, other laboratory parameters investigated included hematological and urine-δ-aminolevulinic acid levels. Logistic regression method was used to evaluate the relationship between BLL and morbidities. The BLL among workers was associated with an odd ratio of respiratory, gastrointestinal (GI), and musculoskeletal (MSD) morbidities. Mean corpuscular hemoglobin and packed cell volume variables were associated with respiratory problems. The variables of alcohol consumption and hematological parameters were associated with GI complaints. Systolic blood pressure was related to MSD in workers exposed to Pb during the manufacturing process.

  9. Dental erosion in workers exposed to sulfuric acid in lead storage battery manufacturing facility.

    PubMed

    Suyama, Yuji; Takaku, Satoru; Okawa, Yoshikazu; Matsukubo, Takashi

    2010-01-01

    Dental erosion, and specifically its symptoms, has long been studied in Japan as an occupational dental disease. However, in recent years, few studies have investigated the development of this disease or labor hygiene management aimed at its prevention. As a result, interest in dental erosion is comparatively low, even among dental professionals. Our investigation at a lead storage battery factory in 1991 found that the work environmental sulfuric acid density was above the tolerable range (1.0mg/m(3)) and that longterm workers had dental erosion. Therefore, workers handling sulfuric acid were given an oral examination and rates of dental erosion by tooth type, rates of erosion by number of working years and rates of erosion by sulfuric acid density in the work environment investigated. Where dental erosion was diagnosed, degree of erosion was identified according to a diagnostic criterion. No development of dental erosion was detected in the maxillary teeth, and erosion was concentrated in the anterior mandibular teeth. Its prevalence was as high as 20%. Rates of dental erosion rose precipitously after 10 working years. The percentages of workers with dental erosion were 42.9% for 10-14 years, 57.1% for 15-19 years and 66.7% for over 20 years with 22.5% for total number of workers. The percentages of workers with dental erosion rose in proportion to work environmental sulfuric acid density: 17.9% at 0.5-1.0, 25.0% at 1.0-4.0 and 50.0% at 4.0-8.0mg/m(3). This suggests that it is necessary to evaluate not only years of exposure to sulfuric acid but also sulfuric acid density in the air in factory workers.

  10. Advanced Battery Manufacturing (VA)

    SciTech Connect

    Stratton, Jeremy

    2012-09-30

    LiFeBATT has concentrated its recent testing and evaluation on the safety of its batteries. There appears to be a good margin of safety with respect to overheating of the cells and the cases being utilized for the batteries are specifically designed to dissipate any heat built up during charging. This aspect of LiFeBATT’s products will be even more fully investigated, and assuming ongoing positive results, it will become a major component of marketing efforts for the batteries. LiFeBATT has continued to receive prismatic 20 Amp hour cells from Taiwan. Further testing continues to indicate significant advantages over the previously available 15 Ah cells. Battery packs are being assembled with battery management systems in the Danville facility. Comprehensive tests are underway at Sandia National Laboratory to provide further documentation of the advantages of these 20 Ah cells. The company is pursuing its work with Hybrid Vehicles of Danville to critically evaluate the 20 Ah cells in a hybrid, armored vehicle being developed for military and security applications. Results have been even more encouraging than they were initially. LiFeBATT is expanding its work with several OEM customers to build a worldwide distribution network. These customers include a major automotive consulting group in the U.K., an Australian maker of luxury off-road campers, and a number of makers of E-bikes and scooters. LiFeBATT continues to explore the possibility of working with nations that are woefully short of infrastructure. Negotiations are underway with Siemens to jointly develop a system for using photovoltaic generation and battery storage to supply electricity to communities that are not currently served adequately. The IDA has continued to monitor the progress of LiFeBATT’s work to ensure that all funds are being expended wisely and that matching funds will be generated as promised. The company has also remained current on all obligations for repayment of an IDA loan and lease

  11. Flow Battery System Design for Manufacturability.

    SciTech Connect

    Montoya, Tracy Louise; Meacham, Paul Gregory; Perry, David; Broyles, Robin S.; Hickey, Steven; Hernandez, Jacquelynne

    2014-10-01

    Flow battery energy storage systems can support renewable energy generation and increase energy efficiency. But, presently, the costs of flow battery energy storage systems can be a significant barrier for large-scale market penetration. For cost- effective systems to be produced, it is critical to optimize the selection of materials and components simultaneously with the adherence to requirements and manufacturing processes to allow these batteries and their manufacturers to succeed in the market by reducing costs to consumers. This report analyzes performance, safety, and testing requirements derived from applicable regulations as well as commercial and military standards that would apply to a flow battery energy storage system. System components of a zinc-bromine flow battery energy storage system, including the batteries, inverters, and control and monitoring system, are discussed relative to manufacturing. The issues addressed include costs and component availability and lead times. A service and support model including setup, maintenance and transportation is outlined, along with a description of the safety-related features of the example flow battery energy storage system to promote regulatory and environmental, safety, and health compliance in anticipation of scale manufacturing.

  12. Lead-acid battery

    SciTech Connect

    Rowlette, J.J.

    1983-09-20

    A light weight lead-acid battery is disclosed having a positive terminal and a negative terminal and including one or more cells or grid stacks having a plurality of vertically stacked conductive monoplates with positive active material and negative active material deposited on alternating plates in the cell or grid stack. Electrolyte layers positioned between each monoplate are included to provide a battery cell having four sides which is capable of being electrically charged and discharged. Two vertical positive bus bars are provided on opposite sides of the battery cell for connecting the monoplates with positive active material together in parallel current conducting relation. In addition, two negative bus bars on opposite sides of the battery cell each being adjacent the positive bus bars are provided for connecting the monoplates with negative active material together in parallel current conducting relation. The positive and negative bus bars not only provide a low resistance method for connecting the plurality of conductive monoplates of their respective battery terminals but also provides support and structural strength to the battery cell structure. In addition, horizontal orientation of monoplates is provided in a vertical stacking arrangement to reduce electrolyte stratification and short circuiting due to flaking of positive and negative active materials from the monoplates.

  13. Lead-acid battery

    NASA Technical Reports Server (NTRS)

    Rowlette, John J. (Inventor)

    1983-01-01

    A light weight lead-acid battery (30) having a positive terminal (36) and a negative terminal (34) and including one or more cells or grid stacks having a plurality of vertically stacked conductive monoplates (10, 20) with positive active material and negative active material deposited on alternating plates in the cell or grid stack. Electrolyte layers (26, 28) positioned between each monoplate are included to provide a battery cell having four sides which is capable of being electrically charged and discharged. Two vertical positive bus bars (42, 43) are provided on opposite sides of the battery cell for connecting the monoplates (10) with positive active material together in parallel current conducting relation. In addition, two negative bus bars (38, 39) on opposite sides of the battery cell each being adjacent the positive bus bars are provided for connecting the monoplates (20) with negative active material together in parallel current conducting relation. The positive (42, 43) and negative (38, 39) bus bars not only provide a low resistance method for connecting the plurality of conductive monoplates of their respective battery terminals (36, 34) but also provides support and structural strength to the battery cell structure. In addition, horizontal orientation of monoplates (10, 20) is provided in a vertical stacking arrangement to reduce electrolyte stratification and short circuiting due to flaking of positive and negative active materials from the monoplates.

  14. Dental erosion and sulfuric ion exposure levels in individuals working with sulfuric acid in lead storage battery manufacturing plant measured with mouth-rinse index.

    PubMed

    Suyama, Yuji; Takaku, Satoru; Okawa, Yoshikazu; Matsukubo, Takashi

    2010-01-01

    To investigate dental erosion in employees working with sulfuric acid at a lead storage battery manufacturing plant and level of personal exposure to sulfuric ions, we measured sulfuric ion concentrations in the mouth rinse of those employees. We also measured exposure levels from air samples obtained from 2 employees from the same plant who did not work with sulfuric acid using a portable air sampler. At the same time, we collected and compared their mouth rinses with those from other employees. More specifically, we measured and compared sulfuric ion, calcium, and magnesium concentrations, along with pH levels from the mouth rinse of these two groups. Positive correlations were found between sulfuric ion and calcium concentrations (r=0.61, p<0.005), calcium and magnesium concentrations (r=0.61, p<0.005), Ca/Mg and calcium concentrations (r=0.64, p<0.005), and sulfuric ion and magnesium concentrations (r=0.55, p<0.005). Negative correlations were found between sulfuric ion concentrations and pH levels (r=-0.31, p<0.01), and magnesium concentrations and pH levels (r=-0.32, p<0.01). This suggests that mouth rinse from employees working with sulfuric acid could function as an indicator of sulfuric ion concentration in the work environment. Furthermore, this could lead to the development of a more accurate indicator of individual exposure.

  15. Bipolar lead acid battery development

    NASA Technical Reports Server (NTRS)

    Eskra, Michael; Vidas, Robin; Miles, Ronald; Halpert, Gerald; Attia, Alan; Perrone, David

    1991-01-01

    A modular bipolar battery configuration is under development at Johnson Control, Inc. (JCI) and the Jet Propulsion Laboratory (JPL). The battery design, incorporating proven lead acid electrochemistry, yields a rechargeable, high-power source that is light weight and compact. This configuration offers advantages in power capability, weight, and volume over conventional monopolar batteries and other battery chemistries. The lead acid bipolar battery operates in a sealed, maintenance-free mode allowing for maximum application flexibility. It is ideal for high-voltage and high-power applications.

  16. Rechargeable lead-acid batteries.

    PubMed

    1990-09-01

    Batteries used in medical equipment, like their counterparts in consumer products, attract little attention until they fail to function effectively. In some applications, such as in emergency medical devices, battery failure can have fatal consequences. While modern batteries are usually quite reliable, ECRI has received 53 written problem reports and countless verbal reports or questions related to battery problems in hospitals during the past five years. This large number of reports is due, at least in part, to the enormous quality of batteries used to operate or provide backup power in contemporary hospital equipment. As part of an ongoing evaluation of rehabilitation assistive equipment, ECRI has been studying the performance of 12 V rechargeable deep-cycle lead-acid batteries used in powered wheelchairs. During the course of this evaluation, it has become apparent that many professionals, both clinical and industrial, regard batteries as "black box" devices and know little about proper care and maintenance--and even less about battery selection and purchase. Because equipment performance and reliability can be strongly influenced by different battery models, an understanding of battery characteristics and how they affect performance is essential when selecting and purchasing batteries. The types of rechargeable batteries used most commonly in hospitals are lead-acid and nickel-cadmium (nicad), which we compare below; however, the guidance we provide in this article focuses on lead-acid batteries. While the examples given are for high-capacity 12 V deep-cycle batteries, similar analyses can be applied to smaller lead-acid batteries of different voltages.

  17. Lithium ion batteries and their manufacturing challenges

    DOE PAGES

    Daniel, Claus

    2015-03-01

    There is no single lithium ion battery. With the variety of materials and electrochemical couples available, it is possible to design battery cells specific to their applications in terms of voltage, state of charge use, lifetime needs, and safety. Selection of specific electrochemical couples also facilitates the design of power and energy ratios and available energy. Integration in a large format cell requires optimized roll-to-roll electrode manufacturing and use of active materials. Electrodes are coated on a metal current collector foil in a composite structure of active material, binders, and conductive additives, requiring careful control of colloidal chemistry, adhesion, andmore » solidification. But the added inactive materials and the cell packaging reduce energy density. Furthermore, degree of porosity and compaction in the electrode can affect battery performance.« less

  18. Lithium ion batteries and their manufacturing challenges

    SciTech Connect

    Daniel, Claus

    2015-03-01

    There is no single lithium ion battery. With the variety of materials and electrochemical couples available, it is possible to design battery cells specific to their applications in terms of voltage, state of charge use, lifetime needs, and safety. Selection of specific electrochemical couples also facilitates the design of power and energy ratios and available energy. Integration in a large format cell requires optimized roll-to-roll electrode manufacturing and use of active materials. Electrodes are coated on a metal current collector foil in a composite structure of active material, binders, and conductive additives, requiring careful control of colloidal chemistry, adhesion, and solidification. But the added inactive materials and the cell packaging reduce energy density. Furthermore, degree of porosity and compaction in the electrode can affect battery performance.

  19. Lead exposure among lead-acid battery workers in Jamaica.

    PubMed

    Matte, T D; Figueroa, J P; Burr, G; Flesch, J P; Keenlyside, R A; Baker, E L

    1989-01-01

    To assess lead exposure in the Jamaican lead-acid battery industry, we surveyed three battery manufacturers (including 46 production workers) and 10 battery repair shops (including 23 battery repair workers). Engineering controls and respiratory protection were judged to be inadequate at battery manufacturers and battery repair shops. At manufacturers, 38 of 42 air samples for lead exceeded a work-shift time-weighted average concentration of 0.050 mg/m3 (range 0.030-5.3 mg/m3), and nine samples exceeded 0.50 mg/m3. Only one of seven air samples at repair shops exceeded 0.050 mg/m3 (range 0.003-0.066 mg/m3). Repair shop workers, however, had higher blood lead levels than manufacturing workers (65% vs. 28% with blood lead levels above 60 micrograms/dl, respectively). Manufacturing workers had a higher prevalence of safe hygienic practices and a recent interval of minimal production had occurred at one of the battery manufacturers. Workers with blood lead levels above 60 micrograms/dl tended to have higher prevalences of most symptoms of lead toxicity than did workers with lower blood lead levels, but this finding was not consistent or statistically significant. The relationship between zinc protoporphyrin concentrations and increasing blood lead concentrations was consistent with that described among workers in developed countries. The high risk of lead toxicity among Jamaican battery workers is consistent with studies of battery workers in other developing countries. PMID:2773946

  20. Lead exposure among lead-acid battery workers in Jamaica.

    PubMed

    Matte, T D; Figueroa, J P; Burr, G; Flesch, J P; Keenlyside, R A; Baker, E L

    1989-01-01

    To assess lead exposure in the Jamaican lead-acid battery industry, we surveyed three battery manufacturers (including 46 production workers) and 10 battery repair shops (including 23 battery repair workers). Engineering controls and respiratory protection were judged to be inadequate at battery manufacturers and battery repair shops. At manufacturers, 38 of 42 air samples for lead exceeded a work-shift time-weighted average concentration of 0.050 mg/m3 (range 0.030-5.3 mg/m3), and nine samples exceeded 0.50 mg/m3. Only one of seven air samples at repair shops exceeded 0.050 mg/m3 (range 0.003-0.066 mg/m3). Repair shop workers, however, had higher blood lead levels than manufacturing workers (65% vs. 28% with blood lead levels above 60 micrograms/dl, respectively). Manufacturing workers had a higher prevalence of safe hygienic practices and a recent interval of minimal production had occurred at one of the battery manufacturers. Workers with blood lead levels above 60 micrograms/dl tended to have higher prevalences of most symptoms of lead toxicity than did workers with lower blood lead levels, but this finding was not consistent or statistically significant. The relationship between zinc protoporphyrin concentrations and increasing blood lead concentrations was consistent with that described among workers in developed countries. The high risk of lead toxicity among Jamaican battery workers is consistent with studies of battery workers in other developing countries.

  1. Study of locally manufactured motor vehicle batteries in stand alone home photovoltaic systems

    SciTech Connect

    Fernandez, S.

    1999-07-01

    Analysis of voltage, current, specific gravity, and temperature was performed on locally manufactured lead acid batteries operating in stand alone home photovoltaic (SAHPV) systems in the Dominican Republic. While voltage, charge/discharge current, and specific gravity of most batteries were within reasonable limits, there were indications of batteries spending an excessive time discharged and some incidents of overcharge. During charging above 1 amp, ambient temperatures were 6 to 13 C above the optimal operating temperature (25 C) and battery temperatures were 9 to 20 C above 25 C. Examination of worn out batteries from these SAHPV systems revealed that the majority had deteriorated positive plates and/or sulfation, while a smaller number showed signs of spalling. High temperature was determined to be a significant factor contributing to the premature failure of locally manufactured lead acid batteries operating in these systems.

  2. Battery resource assessment. Subtask 2.5: Battery manufacturing capability recycling of battery materials

    NASA Astrophysics Data System (ADS)

    Pemsler, P.

    1981-02-01

    Studies were conducted on the recycling of advanced battery system components for six different battery systems. These include: nickel/zinc, nickel/iron, zinc/chlorine, zinc/bromine, sodium/sulfur, and lithium-aluminum/iron sulfide. For each battery system, one or more processes were developed which would permit recycling of the major or active materials. Each recycle process was designed to produce a product material which can be used directly as a raw material by the battery manufacturer. Metal recoverabilities are in the range of 93 to 95% for all processes. In each case, capital and operating costs were developed for a recycling plant which processes 100,000 electric vehicle batteries per year.

  3. Lead/acid battery myths

    NASA Astrophysics Data System (ADS)

    Moseley, P. T.

    The lead/acid battery deserves a more positive image than has been traditional heretofore—particularly with respect to a number of aspects that relate to its utility as a power source for electric vehicles. Recent results from a large internationally coordinated research programme indicate that: (i) with proper attention to construction, valve-regulated lead/acid batteries can be deep-discharged many times without capacity loss; (ii) lead/acid batteries can be recharged extremely rapidly so that long journeys of electric vehicles become a realistic possibility; (iii) ranges of over 150 km between charges are achievable, and (iv) the introduction of significant numbers of lead/acid-powered electric vehicles does offer a beneficial environmental impact.

  4. Ocular trauma from lead-acid vehicle battery explosions.

    PubMed

    Siebert, S

    1982-02-01

    Ocular trauma caused by lead-acid car battery explosions has been seen in a number of cases presenting to the major teaching hospitals in Adelaide. Injuries range from superficial acid burns to penetrating eye injury and retinal haemorrhage. The cause of the explosions has been ignition of the hydrogen-oxygen gas mixture generated by lead-acid batteries. The risk of explosion is known to battery manufacturing and distributing bodies and methods of avoiding explosions are well known to the industry. It is suggested that efforts should be made to design safe car batteries, and that there is an urgent need to educate the public to the risks involved with the present batteries.

  5. Lead-acid battery

    NASA Technical Reports Server (NTRS)

    Edwards, Dean B. (Inventor); Rippel, Wally E. (Inventor)

    1986-01-01

    A sealed, low maintenance battery (10, 100) is formed of a casing (14, 102) having a sealed lid (12, 104) enclosing cell compartments (22, 110) formed by walls (24, 132). The cells comprise a stack (26) of horizontally disposed negative active plates (30) and positive active plates (28) interspersed with porous, resilient separator sheets (30). Each plate has a set of evenly spaced tigs (40, 41) disposed on one side thereof; like polarity tigs being disposed on one side and opposite polarity tigs on the other. Columns of tigs are electrically and mechanically joined by vertical bus bars (46). The bus bars contain outwardly projecting arms (56) of opposite polarity which are electrically joined at each partition wall (24) to electrically connect the cells in series. The stack is compressed by biasing means such as resilient pad (58) attached to the lid or by joining the tigs (52) to the post (48) at a distance less than the thickness of the mat (124). The end bus bars (46) are joined to straps (60, 62) which connect to the terminals (16, 18). The negative plates contain more capacity than the positive plates and the starved electrolyte imbibed in the separator sheets permits pressurized operation during which oxygen diffuses through the separator sheet to the negative plate where it recombines. Excess pressure is relieved through the vent and pressure relief valve (20).

  6. Effects of lead exposure on the status of platelet indices in workers involved in a lead-acid battery manufacturing plant.

    PubMed

    Barman, Tapu; Kalahasthi, Ravibabu; Rajmohan, H R

    2014-11-01

    This study was carried out to determine the effect of Pb exposure on the status of platelet indices in workers exposed to Pb during lead-acid battery plant process. Platelet indices and blood lead levels (BLLs) were determined in 429 male workers. BLLs were determined by using an atomic absorption spectrophotometer. Platelet indices in the samples were quantified by using the Sysmex KX-21 hematology analyzer. The levels of platelet count (PLT), plateletcrit (PCT) and mean platelet mass (MPM) were significantly decreased and platelet distribution width (PDW), platelet large cell ratio (P-LCR) and mean platelet volume were increased with an increase in BLLs. The results of linear multiple regression analysis showed that the platelet count (β -0.143, P=0.005), PCT (β -0.115, P=0.023) and MPM (β -0.110, P=0.030) were negatively associated with BLLs and P-LCR (β 0.122, P=0.016) was positively associated with BLLs. The variable of body mass index showed a positive association with PCT (β 0.105, P=0.032) and MPM (β 0.101, P=0.039). The results of the study may indicate that lead exposure may impair coagulation function through endothelial tissue injury and reduction of nitric oxide.

  7. Primer on lead-acid storage batteries

    SciTech Connect

    1995-09-01

    This handbook was developed to help DOE facility contractors prevent accidents caused during operation and maintenance of lead-acid storage batteries. Major types of lead-acid storage batteries are discussed as well as their operation, application, selection, maintenance, and disposal (storage, transportation, as well). Safety hazards and precautions are discussed in the section on battery maintenance. References to industry standards are included for selection, maintenance, and disposal.

  8. Lead-acid battery construction

    NASA Technical Reports Server (NTRS)

    Rowlette, John J. (Inventor)

    1988-01-01

    The power characteristics of a lead-acid battery are improved by incorporating a dispersion of 1 to 10% by weight of a thermodynamically stable conductivity additive, such as conductive tin oxide coated glass fibers (34) of filamentary glass wool (42) in the positive active layer (32) carried on the grid (30) of the positive plate (16). The avoiding of positive plate reversal to prevent reduction of the tin oxide is accomplished by (a) employing an oversized positive plate and pre-charging it; (b) by pre-discharging the negative plate; and/or (c) by placing a circuit breaker (26) in combination with the plates (16, 18) and terminals (22, 24) to remove the load when the voltage of the positive plate falls below a pre-selected level.

  9. Stibine filter for antimonial lead acid batteries

    SciTech Connect

    Carder, J.H.; Le, A.H.; Dacres, C.M.

    1986-07-03

    This patent application relates to storage cells and more particulary to stibine filters for antimonial lead-acid storage cells. The addition of small amounts of antimony to lead produces lead electrodes having greatly improved mechanical properties. This substantially increases the life of lead-acid batteries. Stibine is removed from gases generated in antimonial lead-acid batteries by using a filter having carbon powder (especially activated charcoal) as the active agent.

  10. High power bipolar lead-acid batteries

    NASA Technical Reports Server (NTRS)

    Halpert, Gerald; Attia, Alan

    1991-01-01

    The Jet Propulsion Laboratory (JPL), with interest in advanced energy storage systems, is involved in the development of a unique lead acid battery design. This battery utilizes the same combination of lead and lead dioxide active materials present in the automobile starting battery. However, it can provide 2 to 10 times the power while minimizing volume and weight. The typical starting battery is described as a monopolar type using one current collector for both the positive and negative plate of adjacent cells. Specific power as high as 2.5 kW/kg was projected for 30 second periods with as many as 2000 recharge cycles.

  11. The development of advanced lead-acid batteries for utility applications

    SciTech Connect

    Szymborski, J.; Jungst, R.G.

    1993-10-01

    Technical advances in lead-acid battery design have created new opportunities for battery systems in telecommunications, computer backup power and vehicle propulsion power. Now the lead-acid battery has the opportunity to become a major element in the mix of technologies used by electric utilities for several power quality and energy and resource management functions within the network. Since their introduction into industrial applications, Valve Regulated Lead-Acid (VRLA) batteries have received widespread acceptance and use in critical telecommunications and computer installations, and have developed over 10 years of reliable operational history. As further enhancements in performance, reliability and manufacturing processes are made, these VRLA batteries are expanding the role of battery-based energy storage systems within utility companies portfolios. This paper discusses the rationale and process of designing, optimizing and testing VRLA batteries for specific utility application requirements.

  12. USFOE: Extended Summary - Lithium ion batteries and their manufacturing challenges

    SciTech Connect

    Daniel, Claus

    2014-01-01

    There is no one lithium ion battery. With the variety of materials and electrochemical couples at our disposal as shown in the previous talks, we have the opportunity to design battery cells specific for their applications. Such applications require optimization of voltage, state of charge utilization, lifetime needs, and safety considerations. Electrochemical couples allow for designing power and energy ratios and available energy for the application. Integration in a large format cell requires optimized roll to roll electrode manufacturing and active material utilization. Electrodes are coated on a current collector in a composite structure comprised of active material, binders, and conductive additives which requires careful control of colloidal chemistry, adhesion, and solidification. These added inactive materials and the cell packaging reduce energy density. Degree of porosity and compaction in the electrode can impede or enhance battery performance. Pathways are explored to bring batteries from currently commercially available 100Wh/kg and 200Wh/L at $500/kWh to 250Wh/kg and 400Wh/L at $125/kWh.

  13. Manufacture method of a sodium sulfur storage battery

    SciTech Connect

    Kagawa, H.; Iwabuchi, S.

    1985-07-23

    The present invention discloses a manufacturing method of a sodium-sulfur storage battery comprising battery components of metallic members jointed by means of a thermocompression method to an a-alumina ring which is jointed to a sodium ion conductive solid electrolytic tube using solder glass. According to the invention, thicknesses of the metallic members thermocompressively jointed to upper and lower surfaces of said a-alumina ring is in a range from about 0.2 mm to about 0.6 mm. Plate-shaped aluminum rings are disposed between said a-alumina ring and said metallic members respectively and are thermocompressively jointed in air under condition of a temperature in a range from about 600/sup 0/ to about 625/sup 0/ C. and a pressure in a range from about 1200 to about 1600 kg/cm/sup 2/.

  14. The influence of the pickling and curing processes in the manufacturing of positive tubular electrodes on the performance of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ferg, E. E.; Geyer, L.; Poorun, A.

    The effects of changing the dipping and curing times of tubular positive electrodes on the discharge capacity were investigated. The comparative study showed that longer dipping and curing times do not necessarily result in electrodes with better first capacity performance. Acid adsorption studies of tubular plates filled with lead oxide showed that about one-third of the acid, that would have been adsorbed after 15 h, was already adsorbed after 5 s of dipping. The optimum surface area and porosity of the cured active material was obtained after 15-60 min of dipping. This is equivalent to the rest period used in the formation process where the plates are kept in the acid just before charging. Curing times should be kept around 24 h in order to reduce the free lead in the oxide. The study showed that the pore size distribution of the formed active material influenced the high current discharge ability more than the available surface area of the positive electrode. However, the surface area and pore size distribution changed dramatically during capacity cycling and the continuous capacity performance of the tubular electrode was partially influenced by the initial characteristics of the cured active material.

  15. Bipolar Membranes for Acid Base Flow Batteries

    NASA Astrophysics Data System (ADS)

    Anthamatten, Mitchell; Roddecha, Supacharee; Jorne, Jacob; Coughlan, Anna

    2011-03-01

    Rechargeable batteries can provide grid-scale electricity storage to match power generation with consumption and promote renewable energy sources. Flow batteries offer modular and flexible design, low cost per kWh and high efficiencies. A novel flow battery concept will be presented based on acid-base neutralization where protons (H+) and hydroxyl (OH-) ions react electrochemically to produce water. The large free energy of this highly reversible reaction can be stored chemically, and, upon discharge, can be harvested as usable electricity. The acid-base flow battery concept avoids the use of a sluggish oxygen electrode and utilizes the highly reversible hydrogen electrode, thus eliminating the need for expensive noble metal catalysts. The proposed flow battery is a hybrid of a battery and a fuel cell---hydrogen gas storing chemical energy is produced at one electrode and is immediately consumed at the other electrode. The two electrodes are exposed to low and high pH solutions, and these solutions are separated by a hybrid membrane containing a hybrid cation and anion exchange membrane (CEM/AEM). Membrane design will be discussed, along with ion-transport data for synthesized membranes.

  16. The performance of Ebonex ® electrodes in bipolar lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ellis, Keith; Hill, Andrew; Hill, John; Loyns, Andrew; Partington, Tom

    Recent work by Atraverda on the production of an Ebonex ® material that can be cheaply formulated and manufactured to form bipolar substrate plates for bipolar lead-acid batteries is described. In addition, data obtained by Atraverda from laboratory lead-acid batteries is presented indicating that weight savings of around 40% for a bipolar 36 V design (20 Ah capacity, 5 h rate, 9 kW) are potentially achievable in comparison to more conventional designs containing monopolar lead grids. Results indicate that their use as bipolar substrate materials will provide light-weight, long-lasting lead-acid batteries suitable for automotive, standby and power tool applications.

  17. Failure mechanisms of lead/acid automotive batteries in service in the U.S.A.

    NASA Astrophysics Data System (ADS)

    Hoover, John H.; Boden, David P.

    Discarded lead/acid batteries were selected at random without regard to brand or condition and these were inspected and tested to determine the causes of failure. Samples were limited to 12-V automotive passenger-car batteries. Their age was determined from the manufacturing code and shipping date. In addition to the cause of failure, information on battery components and construction was also noted. Data are presented showing the principal modes of failure, the effect of geographical location, and the influence of grid alloy on life. In particular, the differences observed between those batteries utilizing calcium alloy for the positive grids and those using antimony alloy are discussed.

  18. Valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Berndt, D.

    Valve-regulated lead-acid (VRLA) batteries with gelled electrolyte appeared as a niche market during the 1950s. During the 1970s, when glass-fiber felts became available as a further method to immobilize the electrolyte, the market for VRLA batteries expanded rapidly. The immobilized electrolyte offers a number of obvious advantages including the internal oxygen cycle which accommodates the overcharging current without chemical change within the cell. It also suppresses acid stratification and thus opens new fields of application. VRLA batteries, however, cannot be made completely sealed, but require a valve for gas escape, since hydrogen evolution and grid corrosion are unavoidable secondary reactions. These reactions result in water loss, and also must be balanced in order to ensure proper charging of both electrodes. Both secondary reactions have significant activation energies, and can reduce the service life of VRLA batteries, operated at elevated temperature. This effect can be aggravated by the comparatively high heat generation caused by the internal oxygen cycle during overcharging. Temperature control of VRLA batteries, therefore, is important in many applications.

  19. Developments in lead/acid stationary batteries

    NASA Astrophysics Data System (ADS)

    Hosking, Don

    1993-05-01

    Valve-regulated designs of the lead/acid system are securing significant shares of the markets for stationary batteries. This paper discusses the major problems that have been encountered with the introduction of valve-generated technology. Areas that have provided particular difficulties include: (1) acid leakage (container-cover, post-seal and vent leaks); (2) adverse effects of ripple current; (3) variations in float voltage, and (4) initial value of recharge current.

  20. Ultra-high molecular weight polyethylene (UHMW-PE) and its application in microporous separators for lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Wang, L. C.; Harvey, M. K.; Ng, J. C.; Scheunemann, U.

    The polyethylene (PE) used in separators for automotive lead/acid batteries is actually UHMW-PE (ultra high molecular weight polyethylene). Microporous PE separators were commercialized in the early 1970s. Since then, they have gained in popularity in the lead/acid battery industry, particularly in SLI (starting, lighting and ignition) automotive applications. This paper provides an introductory overview of the UHMW-PE polymer and its contributions to the PE battery separator manufacturing process, battery assembly and battery performance, in comparison with other conventional separators such as polyvinyl chloride (PVC) and glass fibre.

  1. Valve-regulated lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Rand, D. A. J.; Holden, L. S.; May, G. J.; Newnham, R. H.; Peters, K.

    Given the growing importance of valve-regulated lead/acid technology in many existing and emerging market areas, an expert panel was assembled at the Sixth Asian Battery Conference to answer questions from delegates on various technical and operational aspects of such batteries. Key issues included: advantantages; performance and reliability; thermal runaway; and failure modes. The interaction between the audience and the panel was both vigorous and informative. Overwhelmingly, it was agreed that valve-regulated technology has come of age and offers a dynamic solution to many of the world's energy-storage requirements and opportunities.

  2. 75 FR 47631 - Douglas Battery Manufacturing Co., Currently Known as Lexington Road Properties, Inc., Including...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-06

    ... notice was published in the Federal Register February 16, 2010 (75 FR 7036). At the request of the State... Employment and Training Administration Douglas Battery Manufacturing Co., Currently Known as Lexington Road... January 6, 2010, applicable to workers of Douglas Battery Manufacturing Co., including on-site...

  3. The lead and lead-acid battery industries during 2002 and 2007 in China

    NASA Astrophysics Data System (ADS)

    Chen, H. Y.; Li, A. J.; Finlow, D. E.

    In the past 15 years, the center of the international lead market has shifted to China. China has become the largest producer of raw and refined lead, plus the largest consumer. This paper reviews the status of the lead and lead-acid battery industries in China, including lead mining, lead refining, secondary lead production, the lead-acid battery industry, new opportunities for lead-acid batteries, and the environmental problems associated with lead and lead-acid batteries. The output of raw and refined lead has increased annually in China, and now accounts for more than 30% of the world total. As a result of a change in the Chinese government's policy regarding the export of lead, plus an increase in the price of lead, the profits of Chinese lead manufacturers were significantly reduced, the trade deficit of the Chinese lead industry increased, the operating rates of lead smelter enterprises greatly reduced, and some small enterprises were forced to shut down. At the present time, an increasing number of enterprises have begun to produce secondary lead, and the scale of production has expanded from tens of tons to tens of thousands of tons. In 2006, the output of secondary lead in China reached 700,000 tons, but outdated technology and equipment limited development of the secondary lead industry. Because of serious pollution problems, raw material shortages, and fierce price competition in the battery market, changes in the development of the lead-acid battery industry have been dramatic; approximately one thousand medium-sized and small lead-acid battery producers have been closed in the past 3 years. The output of large lead-acid battery enterprises has not been reduced, however, as a result of their manufacturing technology and equipment being comparable to those in other advanced industrial countries. In China, the flourishing development of electric bicycles, electric tricycles, and photovoltaic energy systems should provide ongoing opportunities for the

  4. Innovative manufacturing and materials for low cost lithium ion batteries

    SciTech Connect

    Carlson, Steven

    2015-12-29

    This project demonstrated entirely new manufacturing process options for lithium ion batteries with major potential for improved cost and performance. These new manufacturing approaches are based on the use of the new electrode-coated separators instead of the conventional electrode-coated metal current collector foils. The key enabler to making these electrode-coated separators is a new and unique all-ceramic separator with no conventional porous plastic separator present. A simple, low cost, and high speed manufacturing process of a single coating of a ceramic pigment and polymer binder onto a re-usable release film, followed by a subsequent delamination of the all-ceramic separator and any layers coated over it, such as electrodes and metal current collectors, was utilized. A suitable all-ceramic separator was developed that demonstrated the following required features needed for making electrode-coated separators: (1) no pores greater than 100 nanometer (nm) in diameter to prevent any penetration of the electrode pigments into the separator; (2) no shrinkage of the separator when heated to the high oven heats needed for drying of the electrode layer; and (3) no significant compression of the separator layer by the high pressure calendering step needed to densify the electrodes by about 30%. In addition, this nanoporous all-ceramic separator can be very thin at 8 microns thick for increased energy density, while providing all of the performance features provided by the current ceramic-coated plastic separators used in vehicle batteries: improved safety, longer cycle life, and stability to operate at voltages up to 5.0 V in order to obtain even more energy density. The thin all-ceramic separator provides a cost savings of at least 50% for the separator component and by itself meets the overall goal of this project to reduce the cell inactive component cost by at least 20%. The all-ceramic separator also enables further cost savings by its excellent heat stability

  5. Research, development and demonstration of lead-acid batteries for electric vehicle propulsion. Annual report, 1979

    SciTech Connect

    Not Available

    1980-06-01

    This report describes work performed from October 1, 1978 to September 30, 1979. The approach for development of both the Improved State-of-the-Art (ISOA) and Advanced lead-acid batteries is three pronged. This approach concentrates on simultaneous optimization of battery design, materials, and manufacturing processing. The 1979 fiscal year saw the achievement of significant progress in the program. Some of the major accomplishments of the year are outlined. 33 figures, 13 tables. (RWR)

  6. Heat tolerance of automotive lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Albers, Joern

    Starter batteries have to withstand a quite large temperature range. In Europe, the battery temperature can be -30 °C in winter and may even exceed +60 °C in summer. In most modern cars, there is not much space left in the engine compartment to install the battery. So the mean battery temperature may be higher than it was some decades ago. In some car models, the battery is located in the passenger or luggage compartment, where ambient temperatures are more moderate. Temperature effects are discussed in detail. The consequences of high heat impact into the lead-acid battery may vary for different battery technologies: While grid corrosion is often a dominant factor for flooded lead-acid batteries, water loss may be an additional influence factor for valve-regulated lead-acid batteries. A model was set up that considers external and internal parameters to estimate the water loss of AGM batteries. Even under hot climate conditions, AGM batteries were found to be highly durable and superior to flooded batteries in many cases. Considering the real battery temperature for adjustment of charging voltage, negative effects can be reduced. Especially in micro-hybrid applications, AGM batteries cope with additional requirements much better than flooded batteries, and show less sensitivity to high temperatures than suspected sometimes.

  7. Lightweight, durable lead-acid batteries

    SciTech Connect

    Lara-Curzio, Edgar; An, Ke; Kiggans, Jr., James O; Dudney, Nancy J; Contescu, Cristian I; Baker, Frederick S; Armstrong, Beth L

    2013-05-21

    A lightweight, durable lead-acid battery is disclosed. Alternative electrode materials and configurations are used to reduce weight, to increase material utilization and to extend service life. The electrode can include a current collector having a buffer layer in contact with the current collector and an electrochemically active material in contact with the buffer layer. In one form, the buffer layer includes a carbide, and the current collector includes carbon fibers having the buffer layer. The buffer layer can include a carbide and/or a noble metal selected from of gold, silver, tantalum, platinum, palladium and rhodium. When the electrode is to be used in a lead-acid battery, the electrochemically active material is selected from metallic lead (for a negative electrode) or lead peroxide (for a positive electrode).

  8. Lightweight, durable lead-acid batteries

    DOEpatents

    Lara-Curzio, Edgar; An, Ke; Kiggans, Jr., James O.; Dudney, Nancy J.; Contescu, Cristian I.; Baker, Frederick S.; Armstrong, Beth L.

    2011-09-13

    A lightweight, durable lead-acid battery is disclosed. Alternative electrode materials and configurations are used to reduce weight, to increase material utilization and to extend service life. The electrode can include a current collector having a buffer layer in contact with the current collector and an electrochemically active material in contact with the buffer layer. In one form, the buffer layer includes a carbide, and the current collector includes carbon fibers having the buffer layer. The buffer layer can include a carbide and/or a noble metal selected from of gold, silver, tantalum, platinum, palladium and rhodium. When the electrode is to be used in a lead-acid battery, the electrochemically active material is selected from metallic lead (for a negative electrode) or lead peroxide (for a positive electrode).

  9. Closure device for lead-acid batteries

    DOEpatents

    Ledjeff, Konstantin

    1983-01-01

    A closure device for lead-acid batteries includes a filter of granulated activated carbon treated to be hydrophobic combined with means for preventing explosion of emitted hydrogen and oxygen gas. The explosion prevention means includes a vertical open-end tube within the closure housing for maintaining a liquid level above side wall openings in an adjacent closed end tube. Gases vent from the battery through a nozzle directed inside the closed end tube against an impingement surface to remove acid droplets. The gases then flow through the side wall openings and the liquid level to quench any possible ignition prior to entering the activated carbon filter. A wick in the activated carbon filter conducts condensed liquid back to the closure housing to replenish the liquid level limited by the open-end tube.

  10. Study on sources of charging lead acid batteries

    NASA Astrophysics Data System (ADS)

    Diniş, C. M.; Popa, G. N.; Iagăr, A.

    2015-06-01

    The paper presents the general characteristics of lead acid batteries and two charging methods of these batteries. For charging of lead batteries was used an intelligent power source K 8012 (from Velleman). The power source allows fixing the level of the battery voltage and battery capacity. The intelligent power source uses the joint method (at constant current and, then, at constant voltage) and warning that indicates different situations in the charging process. Other method of charging presented in the paper is at constant voltage using a stabilized power source. In the paper experimental measurements were carried out using data acquisition card SER 10 BIT (from Conrad) for charging/ discharging of a lead acid battery 12V/9Ah (using an intelligent power source) and charging of another high capacity lead acid battery 12V/47Ah/390 A (using a stabilized power source). At the discharging of the lead acid batteries it were used automotive lamps as electric loads.

  11. Review: Lead exposure in battery manufacturing and recycling in developing countries and among children in nearby communities.

    PubMed

    Gottesfeld, Perry; Pokhrel, Amod K

    2011-09-01

    The battery industry is the largest consumer of lead, using an estimated 80% of the global lead production. The industry is also rapidly expanding in emerging market countries. A review of published literature on exposures from lead-acid battery manufacturing and recycling plants in developing countries was conducted. The review included studies from 37 countries published from 1993 to 2010 and excluded facilities in developed countries, such as the United States and those in Western Europe, except for providing comparisons to reported findings. The average worker blood lead level (BLL) in developing countries was 47 μg/dL in battery manufacturing plants and 64 μg/dL in recycling facilities. Airborne lead concentrations reported in battery plants in developing countries averaged 367 μg/m3, which is 7-fold greater than the U.S. Occupational Safety and Health Administration's 50 μg/m3 permissible exposure limit. The geometric mean BLL of children residing near battery plants in developing countries was 19 μg/dL, which is about 13-fold greater than the levels observed among children in the United States. The blood lead and airborne lead exposure concentrations for battery workers were substantially higher in developing countries than in the United States. This disparity may worsen due to rapid growth in lead-acid battery manufacturing and recycling operations worldwide. Given the lack of regulatory and enforcement capacity in most developing countries, third-party certification programs may be the only viable option to improve conditions.

  12. The influence of rubber separators on electrochemical behavior of lead-acid batteries

    SciTech Connect

    Paik, S.L.

    1996-11-01

    This paper presents manufacturing processes; physical, chemical and electrochemical properties; performance in batteries; and their applications of currently available three types of rubber separators. Many aspects of lead-acid battery performance characteristics which are unique electrochemical properties of rubber separators are given. During the early period of lead-acid batteries and their separator development, introduction of microporous hard rubber separators greatly improved performances of lead-acid batteries over wood separators extending battery life and improving cold cranking capabilities. Even after the coming of age of microporous plastic separators, rubber separators have maintained a unique position in the battery industry due to certain performance characteristics which could only be found in microporous rubber separators. Presently, there are several types of separators which differ by their material composition, namely separators made of plastic (polyethylene, polyvinyl chloride, phenolic resorcinol), fiber glass, resin impregnated cellulosic paper and rubber. The performance success of microporous hard rubber separators over the years lead to the introduction of two new variations of rubber products. These are electron beam radiation crosslinked microporous flexible rubber separators and coated fiber glass mat separators containing rubber. In addition to providing physical, mechanical and chemical requirements necessary for designing good lead-acid batteries, rubber separators impart electrochemical performance characteristics which enhance overall performance of battery.

  13. Charge Efficiency Tests of Lead/Acid Batteries

    NASA Technical Reports Server (NTRS)

    Rowlette, J. J.

    1984-01-01

    Current, voltage, and gas evolution measured during charge/discharge cycles. Series of standarized tests for evaluating charging efficiency of lead/acid storage batteries described in report. Purpose of tests to provide information for design of battery charger that allows maximum recharge efficiency for electric-vehicle batteries consistent with other operating parameters, such as range, water loss, and cycle life.

  14. Differences in rust in hearing aid batteries across four manufacturers, four battery sizes, and five durations of exposure.

    PubMed

    Valente, Michael; Cadieux, Jamie H; Flowers, Laura; Newman, John G; Scherer, Juergen; Gephart, Greg

    2007-01-01

    Three hundred twenty zinc-air batteries representing four manufacturers (Energizer, Power One, Duracell, and Ray-O-Vac) and four cell sizes (10, 312, 13, and 675) were exposed in a salt spray fog apparatus for 2.5, 5.5, 24, 48, and 72 hours. At the conclusion of each exposure, the batteries were rated blindly for the presence of rust by four experienced audiologists using a four point rating scale. Results revealed significant differences in the rating of rust across the four manufacturers and duration of exposure. No statistically significant difference was found across cell size. Also, the correlation between raters was exceptionally high indicating that each audiologist rated the presence of rust for each battery in a very similar manner. Scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), and Auger electron spectroscopy (AES) techniques were applied and provided answers for the observed differences in rust between the four manufacturers. PMID:18496994

  15. Cost savings for manufacturing lithium batteries in a flexible plant

    NASA Astrophysics Data System (ADS)

    Nelson, Paul A.; Ahmed, Shabbir; Gallagher, Kevin G.; Dees, Dennis W.

    2015-06-01

    The flexible plant postulated in this study would produce four types of batteries for electric-drive vehicles - a hybrid (HEV), 10-mile range and 40-mile range plug-in hybrids (PHEV), and a 150-mile range battery-electric (EV). The annual production rate of the plant is 235,000 battery packs (HEV: 100,000; PHEV10: 60,000; PHEV40: 45,000; EV: 30,000). The cost savings per battery pack calculated with the Argonne BatPaC model for this flex plant vs. dedicated plants range from 9% for the EV battery packs to 21% for the HEV packs including the battery management systems (BMS). The investment cost savings are even larger, ranging from 21% for EVs to 43% for HEVs. The costs of the 1.0-kWh HEV batteries are projected to approach 714 per unit and that of the EV batteries to approach 188 per kWh with the most favorable cell chemistries. The best single indicator of the cost of producing lithium-manganate spinel/graphite batteries in a flex plant is the total cell area of the battery. For the four batteries studied, the price range is 20-24 per m2 of cell area, averaging 21 per m2 for the entire flex plant.

  16. Accelerated life evaluation of valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Deluca, W. H.; Miller, J. F.

    Valve-regulated lead-acid (VRLA) batteries are primarily used in standby and uninterruptable power source applications at present. Manufacturers expect these and/or similar VRLA batteries to provide a life of 1000 to 1500 cycles with deep discharging at operating temperatures of approximately 25 C. However, insufficient data are available to determine their suitability and life in such repetitive cycling applications. Argonne National Laboratory (ANL) has developed and initiated an accelerated life evaluation of VRLA batteries to acquire this data. The objectives of the ANL accelerated life evaluation are: (1) to use accelerated testing techniques to obtain supporting evidence within 6 months that VRLA batteries have an expected life of more than 500 cycles in deep-discharge applications, and (2) to determine VRLA battery life within a 2 to 3 year time period under conditions (temperature and depth-of-discharge) that simulate those encountered in a utility operating environment.

  17. Manufacturing methods of a composite cell case for a Ni-Cd battery

    NASA Technical Reports Server (NTRS)

    Bauer, J. L.

    1979-01-01

    Basic manufacturing method refinements for using graphite epoxy material for a nickel cadmium battery cell case were performed to demonstrate production feasibility. The various facets of production scale-up, i.e., process and tooling development, together with material and process control, were integrated into a comprehensive manufacturing process that assures production reproducibility and product uniformity. Test results substantiate that a battery cell case produced from graphite epoxy pre-impregnated material, utilizing the internal pressure bag fabrication method, is feasible.

  18. Relativity and the lead-acid battery.

    PubMed

    Ahuja, Rajeev; Blomqvist, Andreas; Larsson, Peter; Pyykkö, Pekka; Zaleski-Ejgierd, Patryk

    2011-01-01

    The energies of the solid reactants in the lead-acid battery are calculated ab initio using two different basis sets at nonrelativistic, scalar-relativistic, and fully relativistic levels, and using several exchange-correlation potentials. The average calculated standard voltage is 2.13 V, compared with the experimental value of 2.11 V. All calculations agree in that 1.7-1.8 V of this standard voltage arise from relativistic effects, mainly from PbO2 but also from PbSO4.

  19. Toxicity of materials used in the manufacture of lithium batteries

    SciTech Connect

    Archuleta, M.M.

    1994-05-01

    The growing interest in battery systems has led to major advances in high-energy and/or high-power-density lithium batteries. Potential applications for lithium batteries include radio transceivers, portable electronic instrumentation, emergency locator transmitters, night vision devices, human implantable devices, as well as uses in the aerospace and defense programs. With this new technology comes the use of new solvent and electrolyte systems in the research, development, and production of lithium batteries. The goal is to enhance lithium battery technology with the use of non-hazardous materials. Therefore, the toxicity and health hazards associated with exposure to the solvents and electrolytes used in current lithium battery research and development is evaluated and described.

  20. Technological progress in sealed lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Yamashita, J.; Nakashima, H.; Kasai, Y.

    A brief review is given of the history of the research and development of sealed lead/acid batteries during the 30 years since, in 1959, the Yuasa Battery Co. introduced a small-sized sealed battery as the power supply for portable television sets. In 1965, Yuasa began the full-scale mass production and sale of a small-sized sealed lead/acid battery under the NOYPER brand. In 1970, the use of a PbCa alloy grid was adopted, and there followed the successful development of a sealed battery with an oxygen-recombination facility. In 1976, Yuasa more or less established the basic technology for the valve-regulated sealed lead/acid battery — the NP battery — which is now the type in general use. Throughout the 1980s, Yuasa, has continued development in order to expand the sphere of application for the production technology of valve-regulated batteries for motorcycles, as well as for stationary duties with large capacities of 100 to 3000 A h. Recently, in order to improve the reliability and boost the output of sealed lead/acid batteries for employment in UPS power sources, Yuasa has been working intently on the design of a valve-regulated lead/acid battery with outstanding characteristics for high-rate discharge and resistance to high temperatures.

  1. Development of new sealed bipolar lead-acid battery

    NASA Technical Reports Server (NTRS)

    Attia, Alan I.; Rowlette, J. J.

    1987-01-01

    New light weight composite bipolar plates which can withstand the corrosive environment of the lead acid battery have made possible the construction of a sealed bipolar lead acid battery that promises to achieve very high specific power levels and substantially higher energy densities than conventional lead acid batteries. Performance projections based on preliminary experimental results show that the peak specific power of the battery can be as high as 90 kW/kg, and that a specific power of 5 kW/kg can be sustained over several thousand pulses.

  2. Manufacturing methods of a composite cell case for a Ni-Cd battery

    NASA Technical Reports Server (NTRS)

    Bauer, J. L.; Bogner, R. S.; Lowe, E. P.; Orlowski, E.

    1979-01-01

    Graphite epoxy material for a nickel cadmium battery cell case has been evaluated and determined to perform in the simulated environment of the battery. The basic manufacturing method requires refinement to demonstrate production feasibility. The various facets of production scale-up, i.e., process and tooling development together with material and process control, have been integrated into a comprehensive manufacturing process that assures production reproducibility and product uniformity. Test results substantiate that a battery cell case produced from graphite epoxy pre-impregnated material utilizing internal pressure bag fabrication method is feasible.

  3. An averaging battery model for a lead-acid battery operating in an electric car

    NASA Technical Reports Server (NTRS)

    Bozek, J. M.

    1979-01-01

    A battery model is developed based on time averaging the current or power, and is shown to be an effective means of predicting the performance of a lead acid battery. The effectiveness of this battery model was tested on battery discharge profiles expected during the operation of an electric vehicle following the various SAE J227a driving schedules. The averaging model predicts the performance of a battery that is periodically charged (regenerated) if the regeneration energy is assumed to be converted to retrievable electrochemical energy on a one-to-one basis.

  4. ERC nickel cadium battery performance tests and comparisons with lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Crumley, Robert L.; Hardin, Jasper E.; MacDowall, Randy D.; Burke, Andrew F.

    A battery pack consisting of eighteen 6-V, roll-bonded nickel-cadmium (NiCd) batteries, manufactured by Energy Research Corporation (ERC), was evaluated by the Idaho National Engineering Laboratory, Electric and Hybrid Vehicle Program for electric vehicle applications. The purpose of the testing was to determine the capacity and performance characteristics of the battery pack and to obtain data which would permit direct comparison with other selected EV application batteries. Laboratory charge/discharge characterization and vehicle dynamometer tests were performed with the NiCd battery pack in the Battery and Dynamometer Laboratories of the Idaho National Engineering Laboratory (INEL) Research Center. Testing was done in accordance with the Electric Vehicle Test Procedures of the Society of Automotive Engineers (SAE J227).

  5. ERC nickel cadium battery performance tests and comparisons with lead-acid batteries

    SciTech Connect

    Crumley, R.L.; Hardin, J.E.; MacDowall, R.D.; Burke, A.F.

    1988-01-01

    A battery pack consisting of eighteen 6-V, roll-bonded nickel-cadmium (NiCd) batteries, manufactured by Energy Research Corporation (ERC), was evaluated by the Idaho National Engineering Laboratory, Electric and Hybrid Vehicle Program for electric vehicle applications. The purpose of the testing was to determine the capacity and performance characteristics of the battery pack and to obtain data which would permit direct comparison with other selected EV application batteries. Laboratory charge/discharge characterization and vehicle dynamometer tests were performed with the NiCd battery pack in the Battery and Dynamometer Laboratories of the Idaho National Engineering Laboratory (INEL) Research Center. Testing was done in accordance with the Electric Vehicle Test Procedures of the Society of Automotive Engineers (SAE J227). 8 refs., 29 figs., 11 tabs.

  6. Recovery of discarded sulfated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Karami, Hassan; Asadi, Raziyeh

    The aim of this research is to recover discarded sulfated lead-acid batteries. In this work, the effect of two methods (inverse charge and chemical charge) on the reactivation of sulfated active materials was investigated. At the inverse charge, the battery is deeply discharged and the electrolyte of battery is replaced with a new sulfuric acid solution of 1.28 g cm -3. Then, the battery is inversely charged with constant current method (2 A for the battery with the nominal capacity of 40 Ah) for 24 h. At the final stage, the inversely charged battery is directly charged for 48 h. Through these processes, a discarded battery can recover its capacity to more than 80% of a similar fresh and non-sulfated battery. At the chemical charge method, there are some effective parameters that including ammonium persulfate [(NH 4) 2S 2O 8] concentration, recovery temperature and recovery time. The effect of all parameters was optimized by one at a time method. The sulfated battery is deeply discharged and then, its electrolyte was replaced by a 40% ammonium persulfate solution (as oxidant) at temperature of 50 °C. By adding of oxidant solution, the chemical charging of positive and negative plates was performed for optimum time of 1 h. The chemically charged batteries were charged with constant voltage method (2.66 V for the battery with nominal voltage and nominal capacity of 2 V and 10 Ah, respectively) for 24 h. By performing of these processes, a discarded battery can recovers its capacity to more than 84% of the similar fresh and non-sulfated battery. Discharge and cyclelife behaviors of the recovered batteries were investigated and compared with similar healthy battery. The morphology and structure of plates was studied by scanning electron microscopy (SEM) before and after recovery.

  7. "Stratifiability index" - A quantitative assessment of acid stratification in flooded lead acid batteries

    NASA Astrophysics Data System (ADS)

    Schulte, Dominik; Sauer, Dirk Uwe; Ebner, Ellen; Börger, Alexander; Gose, Sven; Wenzl, Heinz

    2014-12-01

    A methodology is presented to quantify acid stratification in flooded lead acid batteries and compare different types of batteries regardless of their design features and size by means of the proposed "stratifiability index". This index describes to what degree acid stratification develops in flooded lead acid batteries. Different test procedures are proposed which induce severe acid stratification within 48 h and lead to significantly different degrees of acid stratification. The test procedures are intended to assist in the development and selection of batteries which are less prone to develop severe acid stratification.

  8. Maintenance free lead acid batteries with immobilized electrolyte

    SciTech Connect

    Tuphorn, H.

    1984-10-01

    The reducing of antimony in lead-acid batteries in the last 10 years to optimize the maintenance of the batteries on the other hand was to the detriment of the cycle life. In contrast to antimonyfree batteries in conventional construction the immobilization of the electrolyte by gelatinizing permits the production of sealed batteries with highly improved cycle life, high charge acceptance and deep dischargeability. Moreover those batteries do not have a problem of electrolyte stratification. During charging the O/sub 2/-recombination is approximately 75% depending upon the battery size. Because of the O/sub 2/-recombination in this system a wider range of charging potentials of single cells in the battery takes place, which is characteristic of this system.

  9. Lead-acid batteries for micro- and mild-hybrid applications

    NASA Astrophysics Data System (ADS)

    Valenciano, J.; Fernández, M.; Trinidad, F.; Sanz, L.

    Car manufactures have announced the launch in coming months of vehicles with reduced emissions due to the introduction of new functions like stop-start and regenerative braking. Initial performance request of automotive lead-acid batteries are becoming more and more demanding and, in addition to this, cycle life with new accelerated ageing profiles are being proposed in order to determine the influence of the new functions on the expected battery life. This paper will show how different lead-acid battery technologies comply with these new demands, from an improved version of the conventional flooded SLI battery to the high performance of spiral wound valve-regulated lead-acid (VRLA) battery. Different approaches have been studied for improving conventional flooded batteries, i.e., either by the addition of new additives for reducing electrolyte stratification or by optimisation of the battery design to extend cycling life in partial state of charge conditions. With respect to VRLA technology, two different battery designs have been compared. Spiral wound design combines excellent power capability and cycle life under different depth of discharge (DoD) cycling conditions, but flat plate design outperform the latter in energy density due to better utilization of the space available in a prismatic enclosure. This latter design is more adequate for high end class vehicles with high electrical energy demand, whereas spiral wound is better suited for high power/long life demand of commercial vehicle. High temperature behaviour (75 °C) is rather poor for both designs due to water loss, and then VRLA batteries should preferably be located out of the engine compartment.

  10. Lightweight, High-Energy Lead/Acid Battery

    NASA Technical Reports Server (NTRS)

    Rippel, Wally E.; Edwards, Dean B.

    1991-01-01

    Concept for lead/acid battery calls for woven-grid bipolar electrodes. Stack of bipolar cells form lead/acid battery. Each cell contains pair of folded electrodes, negative on one side of fold, positive on other. In high-voltage configuration, battery has higher specific energy and power. Rugged, longlived, and maintenance-free. Made from readily available, low-cost materials by standard lead/acid production methods, well suited for use in electronic equipment, aircraft, and electric vehicles for industrial and passenger service.

  11. Abuse tests on sealed lead-acid batteries

    SciTech Connect

    LOESCHER,DOUGLAS H.; CRAFTS,CHRIS C.; UNKELHAEUSER,TERRY M.

    2000-03-01

    Abuse tests were conducted on the lead-acid batteries used to power electrical testers used at the Department of Energy's Pantex Plant. Batteries were subjected to short circuits, crushes, penetrations, and drops. None of the observed responses would be a threat to nuclear explosive safety in a bay or cell at Pantex. Temperatures, currents, and damage were measured and recorded during the tests.

  12. Advanced separator construction for long life valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Stevenson, P. R.

    The performance of absorptive glass mat separators in valve-regulated lead-acid (VRLA) batteries is strongly influenced by the diameter of the fibres from which they are made. Coarser diameter fibres are beneficial for the compressive properties of separators while finer fibres maintain the uniform distribution of the electrolyte. Studies of cell compression and electrolyte stratification are reported using separators manufactured with segregated layers of fine and coarse fibres incorporated into a single sheet. This construction locates the different classes of fibre at their location of maximum effectiveness. Improvements in battery life in both cyclic and float charge applications are recorded, and compared with single layer separators.

  13. Waste minimization charges up recycling of spent lead-acid batteries

    SciTech Connect

    Queneau, P.B.; Troutman, A.L. )

    1993-08-01

    Substantial strides are being made to minimize waste generated form spent lead-acid battery recycling. The Center for Hazardous Materials Research (Pittsburgh) recently investigated the potential for secondary lead smelters to recover lead from battery cases and other materials found at hazardous waste sites. Primary and secondary lead smelters in the U.S. and Canada are processing substantial tons of lead wastes, and meeting regulatory safeguards. Typical lead wastes include contaminated soil, dross and dust by-products from industrial lead consumers, tetraethyl lead residues, chemical manufacturing by-products, leaded glass, china clay waste, munitions residues and pigments. The secondary lead industry also is developing and installing systems to convert process inputs to products with minimum generation of liquid, solid and gaseous wastes. The industry recently has made substantial accomplishments that minimize waste generation during lead production from its bread and butter feedstock--spent lead-acid batteries.

  14. The LABAT '99 international conference on lead-acid batteries

    SciTech Connect

    1999-11-01

    LABAT'99, the fourth in the series of lead-acid battery conferences held every three years and organized by Professor Pavlov and his Committee from the Central Laboratory of Electrochemical Power Sources (Bulgarian Academy of Science) was held in Sofia on 7--10 June, 1999. Many excellent papers were presented over the four days, reporting the latest achievements in the theory, design and technology of lead-acid batteries as well as new findings, elucidating the processes during battery operation. The full texts of 25 selected papers will be included in a special volume of the Journal of Power Sources, dedicated to the Conference.

  15. Closed loop recycling of lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Bied-Charreton, B.

    The traditional lead/acid battery is a recycleable product, irrespective whether it is of an automotive, traction or standby design. The product benefits from the traditional lead metallurgy that has been developed for both primary (mines) and secondary (recycling) smelting. Secondary smelting accounts for 60% of total lead production in Europe, and this market lead the most effectively metal. In secondary smelters, scrapped batteries are crushed and smelted. The polypropylene from the boxes is recycled to produce secondary plastic for battery, automotive, or other miscellaneous uses. The lead metal is refined to be re-used in the battery industry. The acid is retreated. Recycling requires a collection network. The lead/acid battery benefits from the traditional collection network that has been established for scrap-iron and non-ferrous metal scrap. In Western Europe, the recycling rate for scrapped batteries is estimated to be 80 to 90%. All participants in the battery recycling loop agree that the process must be a clean cycle for it to be credible. The collection organization is improving the quality of storage and transportation, especially with regard to the acid that can only be neutralized in correctly-controlled facilities, generally located at the smelters. The smelters themselves tend, through local regulations, to run at the optimum level of protection of the environment.

  16. Carbon honeycomb grids for advanced lead-acid batteries. Part III: Technology scale-up

    NASA Astrophysics Data System (ADS)

    Kirchev, A.; Serra, L.; Dumenil, S.; Brichard, G.; Alias, M.; Jammet, B.; Vinit, L.

    2015-12-01

    The carbon honeycomb grid technology employs new carbon/carbon composites with ordered 3D structure instead of the classic lead-acid battery current collectors. The technology is laboratory scaled up from small size grids corresponding to electrodes with a capacity of 3 Ah to current collectors suitable for assembly of lead-acid batteries covering the majority of the typical lead-acid battery applications. Two series of 150 grids each (one positive and one negative) are manufactured using low-cost lab-scale equipment. They are further subjected to pasting with active materials and the resulting battery plates are assembled in 12 V AGM-VLRA battery mono-blocks for laboratory testing and outdoor demonstration in electric scooter replacing its original VRLAB pack. The obtained results demonstrate that the technology can replace successfully the state of the art negative grids with considerable benefits. The use of the carbon honeycomb grids as positive plate current collectors is limited by the anodic corrosion of the entire structure attacking both the carbon/carbon composite part and the electroplated lead-tin alloy coating.

  17. Development status of a sealed bipolar lead/acid battery for high-power battery applications

    NASA Astrophysics Data System (ADS)

    Arias, J. L.; Rowlette, J. J.; Drake, E. D.

    A sealed bipolar lead/acid (SBLA) battery is being developed by Arias Research Associates (ARA) which will offer a number of important advantages in applications requiring high power densities. These applications include electric vehicles (EVs) and hybrid electric vehicles, uninterruptable power supplies (UPS), electrically-heated catalysts (EHCs) for automobiles, utility-power peak-shaving, and others. The advantages of the SBLA over other types of batteries will by significantly higher power density, together with good energy density, high cycle life, high voltage density, low production cost and zero maintenance. In addition, the lead/acid battery represents a technology which is familiar and accepted by Society, is recyclable within the existing infrastructure, and does not raise the safety concerns of many other new batteries (e.g., fire, explosion and toxic gases). This paper briefly reviews the basic design concepts and issues of the SBLA battery technology, various quasi-bipolar approaches and the results of ARA's development work during the past four years. Performance data are given based on both in-house and independent testing of ARA laboratory test batteries. In addition, performance projections and other characteristics are given for three ARA SBLA battery designs, which are compared with other batteries in three example applications: UPS, EHCs, and EVs. The most notable advantages of the SBLA battery are substantial reductions in product size and weight for the UPS, smaller packaging and longer life for the EHC, and higher vehicle performance and lower cost for the EV, compared to both existing and advanced EV batteries.

  18. Separators and organics for lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Böhnstedt, Werner

    This review discusses various interactions between organic compounds, brought into the lead-acid battery via the separator, and their subsequent effect on battery performance. Historically, the interrelationship started with certain 'expander' actions on the lead morphology due to lignins, which leached out of the wooden separators of that time. Synthetic separator materials did not show this effect, but gained acceptance as they were far more stable in the hostile battery environment. The partially hydrophobic character of synthetic separators has been overcome by organic surfactants. Other organic compounds have been found to improve further the stability of separators against oxidation. Special organic molecules, namely aldehydes and ketones, have been identified to retard, or even suppress, the adverse effects of metals such as antimony, and thus prolong the cycle-life of traction batteries in heavy-duty applications or reduce water loss from automotive batteries. Knowledge about these interactions has opened ways to improve separators.

  19. Research, development, and demonstration of advanced lead-acid batteries for utility load leveling

    NASA Astrophysics Data System (ADS)

    1982-03-01

    A cost and design study was conducted on the production of lead-acid batteries. The major conclusions with regard to a mature level of production, 1000 man-work hours (MWH) per year in 100 MWH installations, are the following: using vertically integrated, automated plants, and a 14 KAH cell design, it is projected that the 100 MWH battery can be manufactured for $76 per kilowatt hour (KWH). The large 10 and 14 kilowatt amphere hour (KAH) cells were found to be more economical than the small 3.4 KAH (6.5 KWH) cell. It is inferred that batteries prepared from large, cell sizes (10 and 14 KAH) will be inherently more reliable due to the reduced number of intercell connections and reduced number of cells requiring maintenance operations, compared to batteries made with small cells (3400 AH). The battery footprint energy density goal can be achieved with tiering of the 14 KAH cell and the specification of somewhat reduced aisle widths on the outside of the strings. Sensitivity studies were performed on the impact of lead price, design cycle life, materials cost reductions, and increase in active materials utilization on the cost of the 100 MWH battery.

  20. Energy impact of cathode drying and solvent recovery during lithium-ion battery manufacturing

    NASA Astrophysics Data System (ADS)

    Ahmed, Shabbir; Nelson, Paul A.; Gallagher, Kevin G.; Dees, Dennis W.

    2016-08-01

    Successful deployment of electric vehicles requires maturity of the manufacturing process to reduce the cost of the lithium ion battery (LIB) pack. Drying the coated cathode layer and subsequent recovery of the solvent for recycle is a vital step in the lithium ion battery manufacturing plant and offers significant potential for cost reduction. A spreadsheet model of the drying and recovery of the solvent, is used to study the energy demand of this step and its contribution towards the cost of the battery pack. The base case scenario indicates that the drying and recovery process imposes an energy demand of ∼10 kWh per kg of the solvent n-methyl pyrrolidone (NMP), and is almost 45 times the heat needed to vaporize the NMP. For a plant producing 100 K battery packs per year for 10 kWh plug-in hybrid vehicles (PHEV), the energy demand is ∼5900 kW and the process contributes 107 or 3.4% to the cost of the battery pack. The cost of drying and recovery is equivalent to 1.12 per kg of NMP recovered, saving 2.08 per kg in replacement purchase.

  1. Developments in absorptive glass mat separators for cycling applications and 36 V lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Toniazzo, V.; Lambert, U.

    The major markets for valve-regulated lead-acid (VRLA) batteries are undergoing a radical upheaval. In particular, the telecommunications industry requires more reliable power supplies, and the familiar 12 V electrical system in cars will probably be soon replaced by a 36/42 V system, or by other electrical systems if part of the automotive market is taken over by hybrid electrical vehicles (HEVs). In order to meet these new challenges and enable VRLA batteries to provide a satisfactory life in float and cycling applications in the telecommunication field, or in the high-rate-partial-state-of-charge service required by both 36/42 V automobiles and HEVs, the lead-acid battery industry has to improve substantially the quality of present VRLA batteries based on absorptive glass mat (AGM) technology. Therefore, manufacturing steps and cell components have to be optimized, especially AGM separators as these are key components for better production yields and battery performance. This paper shows how the optimal segregation of the coarse and fine fibres in an AGM separator structure can improve greatly the properties of the material. The superior capillarity, springiness and mechanical properties of the 100% glass Amerglass multilayer separator compared with commercial monolayer counterparts with the same specific surface-area is highlighted.

  2. Bipolar lead-acid battery for hybrid vehicles

    NASA Astrophysics Data System (ADS)

    Saakes, M.; Woortmeijer, R.; Schmal, D.

    Within the framework of the European project bipolar lead-acid power source (BILAPS), a new production route is being developed for the bipolar lead-acid battery. The performance targets are 500 W kg -1, 30 Wh kg -1 and 100 000 power-assist life cycles (PALCs). The operation voltage of the battery can be, according to the requirements, 12, 36 V or any other voltage. Tests with recently developed 4 and 12 V prototypes, each of 30 Ah capacity have demonstrated that the PALC can be operated using 10 C discharge and 9 C charge peaks. The tests show no overvoltage or undervoltage problems during three successive test periods of 16 h with 8 h rest in between. The temperature stabilizes during these tests at 40-45 °C using a thermal-management system. The bipolar lead acid battery is operated at an initial 50% state-of-charge. During the tests, the individual cell voltages display only very small differences. Tests are now in progress to improve further the battery-management system, which has been developed at the cell level, during the period no PALCs are run in order to improve the hybrid behaviour of the battery. The successful tests show the feasibility of operating the bipolar lead-acid battery in a hybrid mode. The costs of the system are estimated to be much lower than those for nickel-metal-hydride or Li-ion based high-power systems. An additional advantage of the lead-acid system is that recycling of lead-acid batteries is well established.

  3. Durable Bipolar Plates For Lead/Acid Batteries

    NASA Technical Reports Server (NTRS)

    Clough, Thomas J.; Pinsky, Naum

    1990-01-01

    New structure for positive faces of bipolar plates increases longevity of lead/acid batteries. Divides positive-electrode layer into many isolated segments so defects cannot spread across layer. Surfaces treated before assembly to promote adhesion. Ridges on body divide possible electrode into isolated squares, each typically 1 in. on side. Materials supporting electrochemically active components lightweight and resistant to acid.

  4. High-Performance Positive Paste For Lead/Acid Batteries

    NASA Technical Reports Server (NTRS)

    Kao, Wen-Hong

    1992-01-01

    Newly formulated paste for application to positive plates of lead/acid batteries imparts higher discharge currents and higher specific energy. Other disadvantages of paste, designated F2: contains no acid or free lead, no extra curing process required, and paste has high porosity, high surface area, and good strength.

  5. Lead acid battery performance and cycle life increased through addition of discrete carbon nanotubes to both electrodes

    NASA Astrophysics Data System (ADS)

    Sugumaran, Nanjan; Everill, Paul; Swogger, Steven W.; Dubey, D. P.

    2015-04-01

    Contemporary applications are changing the failure mechanisms of lead acid batteries. Sulfation at the negative electrode, acid stratification, and dendrite formation now precede positive electrode failures such as grid corrosion and active material shedding. To attenuate these failures, carbon has been explored as a negative electrode additive to increase charge acceptance, eliminate sulfation, and extend cycle life. Frequently, however, carbon incorporation decreases paste density and hinders manufacturability. Discrete carbon nanotubes (dCNT), also known as Molecular Rebar®, are lead acid battery additives which can be stably incorporated into either electrode to increase charge acceptance and cycle life with no change to paste density and without impeding the manufacturing process. Here, full-scale automotive batteries containing dCNT in the negative electrode or both negative and positive electrodes are compared to control batteries. dCNT batteries show little change to Reserve Capacity, improved Cold Cranking, increased charge acceptance, and enhanced overall system efficiency. Life cycle tests show >60% increases when dCNT are incorporated into the negative electrode (HRPSoC/SBA) and up to 500% when incorporated into both electrodes (SBA), with water loss per cycle reduced >20%. Failure modes of cycled batteries are discussed and a hypothesis of dCNT action is introduced: the dCNT/Had Overcharge Reaction Mechanism.

  6. The key to success: Gelled-electrolyte and optimized separators for stationary lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Toniazzo, Valérie

    The lead acid technology is nowadays considered one of the best suited for stationary applications. Both gel and AGM batteries are complementary technologies and can provide reliability and efficiency due to the constant optimization of the battery design and components. However, gelled-electrolyte batteries remain the preferred technology due to a better manufacturing background and show better performance mainly at low and moderate discharge rates. Especially, using the gel technology allows to get rid of the numerous problems encountered in most AGM batteries: drainage, stratification, short circuits due to dendrites, and mostly premature capacity loss due to the release of internal cell compression. These limitations are the result of the evident lack of an optimal separation system. In gel batteries, on the contrary, highly efficient polymeric separators are nowadays available. Especially, microporous separators based on PVC and silica have shown the best efficiency for nearly 30 years all over the world, and especially in Europe, where the gel technology was born. The improved performance of these separators is explained by the unique extrusion process, which leads to excellent wettability, and optimized physical properties. Because they are the key for the battery success, continuous research and development on separators have led to improved properties, which render the separator even better adapted to the more recent gel technology: the pore size distribution has been optimized to allow good oxygen transfer while avoiding dendrite growth, the pore volume has been increased, the electrical resistance and acid displacement reduced to such an extent that the electrical output of batteries has been raised both in terms of higher capacity and longer cycle life.

  7. Improved oxides for production of lead/acid battery plates

    NASA Astrophysics Data System (ADS)

    Boden, D. P.

    For many years, the plates of lead/acid batteries have been produced from leady oxide, a mixture of finely divided lead (`free-lead') and lead monoxide. Although this material is generally satisfactory, it suffers from the disadvantages that it is variable in composition and requires complicated and lengthy processing after pasting to remove the residual free-lead. Plates made from leady oxide also require cycling before they achieve their full performance, and this can result in either depressed initial capacity or additional processing cost. There is a growing trend towards the use of pure lead monoxide ( β-PbO) for the production of positive plates. This material is particularly valuable in valve-regulated batteries where cell-to-cell uniformity is essential for proper control of battery performance. It also reduces processing cost since it does not require time-consuming curing to remove free-lead. Red lead (Pb 3O 4) is also being more widely used in industrial batteries since it reduces formation time, and improves initial and high-rate performance. The methods of production of leady oxide, β-PbO and red lead are briefly reviewed and the characteristics of battery-grade materials are described. Particular emphasis is placed on optimum particle-size distribution, and how this can affect the battery performance. The benefits in processing and performance are described together with information on how pure litharge and red lead are used in battery plates.

  8. Stationary semi-solid battery module and method of manufacture

    DOEpatents

    Slocum, Alexander; Doherty, Tristan; Bazzarella, Ricardo; Cross, III, James C.; Limthongkul, Pimpa; Duduta, Mihai; Disko, Jeffry; Yang, Allen; Wilder, Throop; Carter, William Craig; Chiang, Yet-Ming

    2015-12-01

    A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.

  9. Composition and Manufacturing Effects on Electrical Conductivity of Li/FeS 2 Thermal Battery Cathodes

    DOE PAGES

    Reinholz, Emilee L.; Roberts, Scott A.; Apblett, Christopher A.; Lechman, Jeremy B.; Schunk, P. Randall

    2016-06-11

    The electrical conductivity is key to the performance of thermal battery cathodes. In this work we present the effects of manufacturing and processing conditions on the electrical conductivity of Li/FeS2 thermal battery cathodes. Finite element simulations were used to compute the conductivity of three-dimensional microcomputed tomography cathode microstructures and compare results to experimental impedance spectroscopy measurements. A regression analysis reveals a predictive relationship between composition, processing conditions, and electrical conductivity; a trend which is largely erased after thermally-induced deformation. Moreover, the trend applies to both experimental and simulation results, although is not as apparent in simulations. This research is amore » step toward a more fundamental understanding of the effects of processing and composition on thermal battery component microstructure, properties, and performance.« less

  10. Status of electric vehicle battery development and manufacturing activities outside of the United States

    NASA Astrophysics Data System (ADS)

    Swisher, J. H.

    1985-12-01

    A study was conducted to summarize and analyze current activities outside of the United States in battery technology for electric vehicles. Emphasis was placed on batteries which are either commercially available now or may be fully developed within the next ten years. The battery systems of greatest interest currently are sodium/sulfur, nickel/iron, zinc/bromine, and advanced lead/acid. The countries with the largest programs are England, Japan, and the Federal Republic of Germany. Performance and cost goals for each system do not vary significantly from one country to another, with the possible exception of the Soviet Union. The number of joint ventures and consortia that have formed in recent years has increased, and international cooperation is now an important feature of current activities in battery technology. US Executive Branch policy is now very supportive of joint ventures. For this and other reasons, organizations in the United States could benefit from increased involvement in cooperative international activities.

  11. Aging mechanisms and service life of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ruetschi, Paul

    In lead-acid batteries, major aging processes, leading to gradual loss of performance, and eventually to the end of service life, are: Anodic corrosion (of grids, plate-lugs, straps or posts). Positive active mass degradation and loss of adherence to the grid (shedding, sludging). Irreversible formation of lead sulfate in the active mass (crystallization, sulfation). Short-circuits. Loss of water. Aging mechanisms are often inter-dependent. For example, corrosion of the grids will lead to increased resistance to current flow, which will in turn impede proper charge of certain parts of the active mass, resulting in sulfation. Active mass degradation may lead to short-circuits. Sulfation may be the result of a loss of water, and so forth. The rates of the different aging processes strongly depend on the type of use (or misuse) of the battery. Over-charge will lead to accelerated corrosion and also to accelerated loss of water. With increasing depth-of-discharge during cycling, positive active mass degradation is accelerated. Some aging mechanisms are occurring only upon misuse. Short-circuits across the separators, due to the formation of metallic lead dendrites, for example, are usually formed only after (excessively) deep discharge. Stationary batteries, operated under float-charge conditions, will age typically by corrosion of the positive grids. On the other hand, service life of batteries subject to cycling regimes, will typically age by degradation of the structure of the positive active mass. Starter batteries are usually aging by grid corrosion, for instance in normal passenger car use. However, starter batteries of city buses, making frequent stops, may age (prematurely) by positive active mass degradation, because the batteries are subject to numerous shallow discharge cycles. Valve-regulated batteries often fail as a result of negative active mass sulfation, or water loss. For each battery design, and type of use, there is usually a characteristic

  12. Integrated li-ion ultracapacitor with lead acid battery for vehicular start-stop

    NASA Astrophysics Data System (ADS)

    Manla, Emad

    Advancements in automobile manufacturing aim at improving the driving experience at every level possible. One improvement aspect is increasing gas efficiency via hybridization, which can be achieved by introducing a feature called start-stop. This feature automatically switches the internal combustion engine off when it idles and switches it back on when it is time to resume driving. This application has been proven to reduce the amount of gas consumption and emission of greenhouse effect gases in the atmosphere. However, the repeated cranking of the engine puts a large amount of stress on the lead acid battery required to perform the cranking, which effectively reduces its life span. This dissertation presents a hybrid energy storage system assembled from a lead acid battery and an ultracapacitor module connected in parallel. The Li-ion ultracapacitor was tested and modeled to predict its behavior when connected in a system requiring pulsed power such as the one proposed. Both test and simulation results show that the proposed hybrid design significantly reduces the cranking loading and stress on the battery. The ultracapacitor module can take the majority of the cranking current, effectively reducing the stress on the battery. The amount of cranking current provided by the ultracapacitor can be easily controlled via controlling the resistance of the cable connected directly between the ultracapacitor module and the car circuitry.

  13. Evaluation of lead exposure in battery-manufacturing workers with focus on different biomarkers.

    PubMed

    Kasuba, Vilena; Rozgaj, Ruzica; Milić, Mirta; Zeljezić, Davor; Kopjar, Nevenka; Pizent, Alica; Kljaković-Gaspić, Zorana

    2010-05-01

    The influence of exposure to lead on the frequency of micronuclei (MN), nuclear buds and nucleoplasmatic bridges was investigated in peripheral blood lymphocytes in 15 male battery-manufacturing workers and 15 controls matched for age and smoking habits. In addition to MN test, blood lead (B-Pb) and cadmium (B-Cd), delta aminolevulinic acid dehydratase (ALAD) activity, erythrocyte protoporphyrin (EP), serum vitamin B(12) (S-Vit B(12)) and folate (S-folate) were determined in all subjects. Lead-exposed subjects had significantly higher MN frequency and B-Pb concentrations than controls. In control smokers we found a significant negative correlation between B-Pb concentration and frequency of nucleoplasmatic bridges, and nuclear division index. In control non-smokers a significant positive correlation was observed only between age and nuclear buds frequency, and between S-folate and B-Pb level. In lead exposed smokers, significant positive correlations between MN frequency and S-Vit B(12), S-folate, and nuclear buds frequency were found. A positive correlation in exposed smokers was also found between nuclear buds frequency and S-Vit B(12) concentration. A negative correlation was found between ALAD and EP, and B-Pb in exposed smokers. Exposed non-smokers showed significant negative correlation between MN frequency and B-Cd, and ALAD and EP. The results indicate a genotoxicity of lead, pointing to a micronucleus assay as a relevant test for assessing genotoxic effects resulting from occupational exposure. The other indicators did not necessarily follow the results of THE MN test. Influence of smoking should be further investigated.

  14. Development of ultra high power, valve-regulated lead-acid batteries for industrial applications

    NASA Astrophysics Data System (ADS)

    Soria, M. Luisa; Valenciano, Jesús; Ojeda, Araceli

    There is a recent market trend towards industrial battery powered products that demand occasionally very high discharge rates. This fact is today solved by oversizing the battery or by using more expensive high power nickel-cadmium batteries. Within an EC funded project, ultra high power lead-acid batteries for UPS applications are being developed. The batteries are characterised by a thin electrode design linked to the use of novel separator materials to increase the battery life under floating and deep cycling conditions. Battery performance under different working conditions is presented, in comparison to standard products, and the battery improvements and failure mechanisms are also discussed.

  15. The impact of the new 36 V lead-acid battery systems on lead consumption

    NASA Astrophysics Data System (ADS)

    Prengaman, R. David

    The production of vehicles utilizing 36 V battery systems has begun with the introduction of the Toyota Crown. Other vehicles with 36 V batteries are in the near horizon. These vehicles may contain single or dual battery systems. These vehicles will most likely contain valve-regulated lead-acid (VRLA) batteries. The battery systems developed to date utilize significantly more lead than conventional 12 V batteries. This paper will evaluate the different proposed 36 V battery systems and estimate the lead requirements for each of the competing systems. It will also project the penetration of and resultant increased lead usage of these new batteries into the future.

  16. Results of electric-vehicle propulsion system performance on three lead-acid battery systems

    NASA Technical Reports Server (NTRS)

    Ewashinka, J. G.

    1984-01-01

    Three types of state of the art 6 V lead acid batteries were tested. The cycle life of lead acid batteries as a function of the electric vehicle propulsion system design was determined. Cycle life, degradation rate and failure modes with different battery types (baseline versus state of the art tubular and thin plate batteries were compared. The effects of testing strings of three versus six series connected batteries on overall performance were investigated. All three types do not seem to have an economically feasible battery system for the propulsion systems. The tubular plate batteries on the load leveled profile attained 235 cycles with no signs of degradation and minimal capacity loss.

  17. Results of electric-vehicle propulsion system performance on three lead-acid battery systems

    NASA Technical Reports Server (NTRS)

    Ewashinka, J. G.

    1984-01-01

    Three types of state of the art 6 V lead acid batteries were tested. The cycle life of lead acid batteries as a function of the electric vehicle propulsion system design was determined. Cycle life, degradation rate and failure modes with different battery types (baseline versus state of the art tubular and thin plate batteries) were compared. The effects of testing strings of three versus six series connected batteries on overall performance were investigated. All three types do not seem to have an economically feasible battery system for the propulsion systems. The tubular plate batteries on the load leveled profile attained 235 cycles with no signs of degradation and minimal capacity loss.

  18. Study of a dry room in a battery manufacturing plant using a process model

    NASA Astrophysics Data System (ADS)

    Ahmed, Shabbir; Nelson, Paul A.; Dees, Dennis W.

    2016-09-01

    The manufacture of lithium ion batteries requires some processing steps to be carried out in a dry room, where the moisture content should remain below 100 parts per million. The design and operation of such a dry room adds to the cost of the battery. This paper studied the humidity management of the air to and from the dry room to understand the impact of design and operating parameters on the energy demand and the cost contribution towards the battery manufacturing cost. The study was conducted with the help of a process model for a dry room with a volume of 16,000 cubic meters. For a defined base case scenario it was found that the dry room operation has an energy demand of approximately 400 kW. The paper explores some tradeoffs in design and operating parameters by looking at the humidity reduction by quenching the make-up air vs. at the desiccant wheel, and the impact of the heat recovery from the desiccant regeneration cycle.

  19. Progress and challenges in bipolar lead-acid battery development

    NASA Astrophysics Data System (ADS)

    Bullock, Kathryn R.

    1995-05-01

    Bipolar lead-acid batteries have higher power densities than any other aqueous battery system. Predicted specific powers based on models and prototypes range from 800 kW/kg for 100 ms discharge times to 1.6 kW/kg for 10 s. A 48 V automotive bipolar battery could have 2 1/2 times the cold cranking rate of a monopolar 12 V design in the same size. Problems which have precluded the development of commercial bipolar designs include the instability of substrate materials and enhanced side reactions. Design approaches include pseudo-bipolar configurations, as well as true bipolar designs in planar and tubular configurations. Substrate materials used include lead and lead alloys, carbons, conductive ceramics, and tin-oxide-coated glass fibers. These approaches are reviewed and evaluated.

  20. Simulation of lead-acid battery using model order reduction

    NASA Astrophysics Data System (ADS)

    Esfahanian, Vahid; Ansari, Amir Babak; Torabi, Farschad

    2015-04-01

    In this study, a reduced order model (ROM) based on proper orthogonal decomposition (POD) method has been applied to the coupled one-dimensional electrochemical transport equations in order to efficiently simulate lead-acid batteries, numerically. The governing equations, including conservation of charge in solid and liquid phases and conservation of species are solved simultaneously. The POD-based method for a lead-acid cell is used to simulate a discharge process to show the capability of the present method. The obtained results show that not only the POD-based ROM of lead-acid battery significantly decreases the computational time but also there is an excellent agreement with the results of previous computational fluid dynamics (CFD) models.

  1. Technical and economic advantages of making lead-acid battery grids by continuous electroforming

    NASA Astrophysics Data System (ADS)

    Warlimont, H.; Hofmann, T.

    A new continuous electroforming process to manufacture lead grids for automotive and industrial lead-acid batteries has been developed. A galvanic cell comprising a drum cathode for electroforming and a subsequent series of galvanic cells which form a strip galvanizing line are operating in a single, fully continuous, automatic process. Virgin lead or lead scrap may be used as the anode material. The product is grid strip of any specified thickness and design which can be fed into existing strip-pasting equipment. The composition and microstructure of the grid material can be varied to provide increased corrosion resistance and increased paste adherence. A unique feature of the material is its inherent layered composite structure that allows optimization of the properties according to particular functional requirements. Thus, both the specific power and the specific energy of the battery can be increased by reducing weight. The material properties increase the calendar life of the battery by increasing the corrosion resistance of the grid, and increase the cycle-life of the battery by improved adherence of the positive active material. The technical and economic features and competitive advantages of this new technology and product are presented in quantitative terms.

  2. Effect of electrode manufacturing defects on electrochemical performance of lithium-ion batteries: Cognizance of the battery failure sources

    DOE PAGES

    Mohanty, D.; Hockaday, E.; Li, J.; Hensley, D. K.; Daniel, C.; Wood, D. L.

    2016-02-21

    During LIB electrode manufacturing, it is difficult to avoid the certain defects that diminish LIB performance and shorten the life span of the batteries. This study provides a systematic investigation correlating the different plausible defects (agglomeration/blisters, pinholes/divots, metal particle contamination, and non-uniform coating) in a LiNi0.5Mn0.3Co0.2O2 positive electrode with its electrochemical performance. Additionally, an infrared thermography technique was demonstrated as a nondestructive tool to detect these defects. The findings show that cathode agglomerates aggravated cycle efficiency, and resulted in faster capacity fading at high current density. Electrode pinholes showed substantially lower discharge capacities at higher current densities than baseline NMCmore » 532 electrodes. Metal particle contaminants have an extremely negative effect on performance, at higher C-rates. The electrodes with more coated and uncoated interfaces (non-uniform coatings) showed poor cycle life compared with electrodes with fewer coated and uncoated interfaces. Further, microstructural investigation provided evidence of presence of carbon-rich region in the agglomerated region and uneven electrode coating thickness in the coated and uncoated interfacial regions that may lead to the inferior electrochemical performance. In conclusion, this study provides the importance of monitoring and early detection of the electrode defects during LIB manufacturing processes to minimize the cell rejection rate after fabrication and testing.« less

  3. Stibine/arsine emissions from lead-acid batteries

    SciTech Connect

    Varma, R.; Cook, G. M.; Yao, N. P.

    1980-01-01

    Antimonial lead alloys, which also contain some arsenic, have traditionally been used for the fabrication of lead-acid battery electrodes. The possible generation of arsine and stibine during battery operation must be considered in the development of batteries for electric vehicles, utility load-leveling, and solar electricity storage. Research on generation of arsine and stibine is summarized, and exposure limits are given. Published analytical procedures for determination of arsine and stibine and their sensitivities are discussed. The design and testing of a stibine/arsine monitoring field kit are described. A hydrogen-oxygen recombination device can recombine stoichiometric H/sub 2/-O/sub 2/ with about 97% efficiency while scavenging the charge gas of much of the SbH/sub 3/ and AsH/sub 3/; its principles are illustrated. Experiments to estimate exposure of drivers to AsH/sub 3/ and SbH/sub 3/ from lead-acid batteries in electric vehicles are under way. 4 figures, 2 tables. (RWR)

  4. A fractional order model for lead-acid battery crankability estimation

    NASA Astrophysics Data System (ADS)

    Sabatier, J.; Cugnet, M.; Laruelle, S.; Grugeon, S.; Sahut, B.; Oustaloup, A.; Tarascon, J. M.

    2010-05-01

    With EV and HEV developments, battery monitoring systems have to meet the new requirements of car industry. This paper deals with one of them, the battery ability to start a vehicle, also called battery crankability. A fractional order model obtained by system identification is used to estimate the crankability of lead-acid batteries. Fractional order modelling permits an accurate simulation of the battery electrical behaviour with a low number of parameters. It is demonstrated that battery available power is correlated to the battery crankability and its resistance. Moreover, the high-frequency gain of the fractional model can be used to evaluate the battery resistance. Then, a battery crankability estimator using the battery resistance is proposed. Finally, this technique is validated with various battery experimental data measured on test rigs and vehicles.

  5. Utilization of a bipolar lead acid battery for the advanced launch system

    NASA Technical Reports Server (NTRS)

    Gentry, William O.; Vidas, Robin; Miles, Ronald; Eckles, Steven

    1991-01-01

    The development of a battery comprised of bipolar lead acid modules is discussed. The battery is designed to satisfy the requirements of the Advanced Launch System (ALS). The battery will have the following design features: (1) conventional lead acid chemistry; (2) thin electrode/active materials; (3) a thin separator; (4) sealed construction (gas recombinant); and (5) welded plastic frames for the external seal.

  6. SUNRAYCE 95: Working safely with lead-acid batteries and photovoltaic power systems

    SciTech Connect

    DePhillips, M.P.; Moskowitz, P.D.; Fthenakis, V.M.

    1994-05-27

    This document is a power system and battery safety handbook for participants in the SUNRAYCE 95 solar powered electric vehicle program. The topics of the handbook include batteries, photovoltaic modules, safety equipment needed for working with sulfuric acid electrolyte and batteries, battery transport, accident response, battery recharging and ventilation, electrical risks on-board vehicle, external electrical risks, electrical risk management strategies, and general maintenance including troubleshooting, hydrometer check and voltmeter check.

  7. SUNRAYCE 1995: Working safely with lead-acid batteries and photovoltaic power systems

    NASA Astrophysics Data System (ADS)

    Dephillips, M. P.; Moskowitz, P. D.; Fthenakis, V. M.

    1994-05-01

    This document is a power system and battery safety handbook for participants in the SUNRAYCE 95 solar powered electric vehicle program. The topics of the handbook include batteries, photovoltaic modules, safety equipment needed for working with sulfuric acid electrolyte and batteries, battery transport, accident response, battery recharging and ventilation, electrical risks on-board vehicle, external electrical risks, electrical risk management strategies, and general maintenance including troubleshooting, hydrometer check and voltmeter check.

  8. Quick charge battery

    SciTech Connect

    Parise, R.J.

    1998-07-01

    Electric and hybrid electric vehicles (EVs and HEVs) will become a significant reality in the near future of the automotive industry. Both types of vehicles will need a means to store energy on board. For the present, the method of choice would be lead-acid batteries, with the HEV having auxiliary power supplied by a small internal combustion engine. One of the main drawbacks to lead-acid batteries is internal heat generation as a natural consequence of the charging process as well as resistance losses. This limits the re-charging rate to the battery pack for an EV which has a range of about 80 miles. A quick turnaround on recharge is needed but not yet possible. One of the limiting factors is the heat buildup. For the HEV the auxiliary power unit provides a continuous charge to the battery pack. Therefore heat generation in the lead-acid battery is a constant problem that must be addressed. Presented here is a battery that is capable of quick charging, the Quick Charge Battery with Thermal Management. This is an electrochemical battery, typically a lead-acid battery, without the inherent thermal management problems that have been present in the past. The battery can be used in an all-electric vehicle, a hybrid-electric vehicle or an internal combustion engine vehicle, as well as in other applications that utilize secondary batteries. This is not restricted to only lead-acid batteries. The concept and technology are flexible enough to use in any secondary battery application where thermal management of the battery must be addressed, especially during charging. Any battery with temperature constraints can benefit from this advancement in the state of the art of battery manufacturing. This can also include nickel-cadmium, metal-air, nickel hydroxide, zinc-chloride or any other type of battery whose performance is affected by the temperature control of the interior as well as the exterior of the battery.

  9. Layer cathode methods of manufacturing and materials for Li-ion rechargeable batteries

    DOEpatents

    Kang, Sun-Ho; Amine, Khalil

    2008-01-01

    A positive electrode active material for lithium-ion rechargeable batteries of general formula Li.sub.1+xNi.sub..alpha.Mn.sub..beta.A.sub..gamma.O.sub.2 and further wherein A is Mg, Zn, Al, Co, Ga, B, Zr, or Ti and 0manufacturing the same. Such an active material is manufactured by employing either a solid state reaction method or an aqueous solution method or a sol-gel method which is followed by a rapid quenching from high temperatures into liquid nitrogen or liquid helium.

  10. High performance positive electrode for a lead-acid battery

    NASA Technical Reports Server (NTRS)

    Kao, Wen-Hong (Inventor); Bullock, Norma K. (Inventor); Petersen, Ralph A. (Inventor)

    1994-01-01

    An electrode suitable for use as a lead-acid battery plate is formed of a paste composition which enhances the performance of the plate. The paste composition includes a basic lead sulfate, a persulfate and water. The paste may also include lead oxide and fibers. An electrode according to the invention is characterized by good strength in combination with high power density, porosity and surface area.

  11. A new valve-regulated lead/acid automotive battery for use in original equipment and supply to the replacement market

    NASA Astrophysics Data System (ADS)

    Fouache, S.; Douady, J. P.; Fossati, G.; Pascon, C.

    Valve-regulated lead/acid (VRLA) batteries have been available since the beginning of the 1970s for stationary applications. Nevertheless, the development and the commercialization of VRLA starter batteries have been very slow and mainlyrestricted to certain niche markets. This is due to the difficulty in designing products that comply with the technical specificationsrequired by the operating conditions of modern cars, and that have both a high level of reliability and a cost in accordance with the needs ofthe automotive market. The STR (sealed technology with gas recombination) battery has been developed in order to place on the automotiveoriginal equipment and replacement markets a battery with the benefits of the VRLA technology, namely: absolutely no maintenance; cleanand safe; good open-circuit storage; good cycling ability; performance comparable with that of flooded batteries (i.e., cranking powerand reserve capacity, charge acceptance, rechargeability, and life). Due to the technical choices made for the components and forthe manufacturing process, the STR battery is today manufactured on a production line very similar to that for a flooded battery, with agood level of productivity and the same reliability as the best flooded batteries. For all these reasons, the STR battery is producedat a cost that is acceptable for automotive applications.

  12. Evaluation of oxidative stress and genotoxicity in battery manufacturing workers occupationally exposed to lead.

    PubMed

    Singh, Zorawar; Chadha, Pooja; Sharma, Suman

    2013-01-01

    Battery manufacturing workers are occupationally exposed to lead (Pb), which is a highly toxic heavy metal. The aim of this study was to investigate the blood lead levels (BLL) of 30 battery manufacturing workers and find the correlation between BLL, micronucleated cell (MNC) frequency, binucleated cell (BNC) frequency in buccal mucosal cells and malondialdehyde concentrations in serum. 30 subjects of the BMW group, exposed to lead, and 30 control subjects, matched with the exposed subjects with respect to age, socio-economic status, sex, diet, smoking and drinking habits, were monitored for this study. BLL was found to have highly significant difference between both the groups (P < 0.001). The serum MDA levels were observed at significantly higher levels (6.76 ± 3.26) for the exposed group as compared to the control group (2.10 ± 1.02; P < 0.001). Buccal micronucleus test showed that both MNC and BNC frequencies were higher among the workers, in comparison to the control subjects. A positive correlation has been found between BLL and all the parameters. Our results indicate an increased health associated risk for workers occupationally exposed to lead. PMID:23833444

  13. Solvent-Free Manufacturing of Electrodes for Lithium-ion Batteries

    NASA Astrophysics Data System (ADS)

    Ludwig, Brandon; Zheng, Zhangfeng; Shou, Wan; Wang, Yan; Pan, Heng

    2016-03-01

    Lithium ion battery electrodes were manufactured using a new, completely dry powder painting process. The solvents used for conventional slurry-cast electrodes have been completely removed. Thermal activation time has been greatly reduced due to the time and resource demanding solvent evaporation process needed with slurry-cast electrode manufacturing being replaced by a hot rolling process. It has been found that thermal activation time to induce mechanical bonding of the thermoplastic polymer to the remaining active electrode particles is only a few seconds. Removing the solvent and drying process allows large-scale Li-ion battery production to be more economically viable in markets such as automotive energy storage systems. By understanding the surface energies of various powders which govern the powder mixing and binder distribution, bonding tests of the dry-deposited particles onto the current collector show that the bonding strength is greater than slurry-cast electrodes, 148.8 kPa as compared to 84.3 kPa. Electrochemical tests show that the new electrodes outperform conventional slurry processed electrodes, which is due to different binder distribution.

  14. Solvent-Free Manufacturing of Electrodes for Lithium-ion Batteries

    PubMed Central

    Ludwig, Brandon; Zheng, Zhangfeng; Shou, Wan; Wang, Yan; Pan, Heng

    2016-01-01

    Lithium ion battery electrodes were manufactured using a new, completely dry powder painting process. The solvents used for conventional slurry-cast electrodes have been completely removed. Thermal activation time has been greatly reduced due to the time and resource demanding solvent evaporation process needed with slurry-cast electrode manufacturing being replaced by a hot rolling process. It has been found that thermal activation time to induce mechanical bonding of the thermoplastic polymer to the remaining active electrode particles is only a few seconds. Removing the solvent and drying process allows large-scale Li-ion battery production to be more economically viable in markets such as automotive energy storage systems. By understanding the surface energies of various powders which govern the powder mixing and binder distribution, bonding tests of the dry-deposited particles onto the current collector show that the bonding strength is greater than slurry-cast electrodes, 148.8 kPa as compared to 84.3 kPa. Electrochemical tests show that the new electrodes outperform conventional slurry processed electrodes, which is due to different binder distribution. PMID:26984488

  15. System for agitating the acid in a lead-acid battery

    DOEpatents

    Weintraub, Alvin; MacCormack, Robert S.

    1987-01-01

    A system and method for agitating the acid in a large lead-sulfuric acid storage battery of the calcium type. An air-lift is utilized to provide the agitation. The air fed to the air-lift is humidified prior to being delivered to the air-lift.

  16. Antimony poisoning in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Böhnstedt, W.; Radel, C.; Scholten, F.

    Linear potential sweep measurements were conducted using rotating lead-disc electrodes in sulfuric acid electrolyte containing antimony. Within the range investigated hydrogen evolution at the negative electrode is shown to be a monotonic function of the quantity of antimony deposited on the electrode surface. In the potential range -950 mV to -1150 mV versus Hg/Hg 2SO 4 the antimony deposition on lead electrodes is time dependent only; at more negative potentials the deposition rate decreases with over-voltage. At potentials <-1320 mV antimony purging occurs. Various additives to the electrolyte were investigated to determine their ability to suppress the hydrogen evolution; aromatic aldehydes and wood flour were found to be effective. A possible mechanism is discussed.

  17. Application of valve-regulated lead-acid batteries for storage of solar electricity in stand-alone photovoltaic systems in the northwest areas of China

    NASA Astrophysics Data System (ADS)

    Hua, Shounan; Zhou, Qingshen; Kong, Delong; Ma, Jianping

    Photovoltaic (PV) installations for solar electric power generation are being established rapidly in the northwest areas of China, and it is increasingly important for these power systems to have reliable and cost effective energy storage. The lead-acid battery is the more commonly used storage technology for PV systems due to its low cost and its wide availability. However, analysis shows that it is the weakest component of PV power systems. Because the batteries can be over discharged, or operated under partial state of charge (PSOC), their service life in PV systems is shorter than could be expected. The working conditions of batteries in remote area installations are worse than those in situations where technical support is readily available. Capacity-loss in lead-acid batteries operated in remote locations often occurs through sulfation of electrodes and stratification of electrolyte. In northwest China, Shandong Sacred Sun Power Sources Industry Co. Ltd. type GFMU valve-regulated lead-acid (VRLA) batteries are being used in PV power stations. These batteries have an advanced grid structure, superior leady paste, and are manufactured using improved plate formation methods. Their characteristics, and their performance in PV systems, are discussed in this paper. The testing results of GFMU VRLA batteries in the laboratory have shown that the batteries could satisfy the demands of the International Electrotechnical Commission (IEC) standards for PV systems.

  18. Automated and manufacturer independent assessment of the battery status of implanted cardiac pacemakers by electrocardiogram analysis.

    PubMed

    Schreier, G; Hayn, D; Kollmann, A; Scherr, D; Lercher, P; Rotman, B; Klein, W

    2004-01-01

    According to international standards, cardiac pacemakers have to indicate the status of their batteries upon magnet application by specific stimulation patterns. The purpose of this study has been to assess whether this concept can be used as a basis for automated and manufacturer independent examination of the depletion level of pacemakers in the framework of a collaborative telemedical pacemaker follow-up system. A prototype of such a system was developed and tested in a real clinical environment. Electrocardiograms (ECGs) were recorded during magnet application and automatically processed to extract the specific stimulation patterns. The results were used to assign each signal a corresponding pacemaker status: "ok," "replace" or "undefined," based on the expected behavior of the devices as specified by the manufacturer. The outcome of this procedure was compared to the result of an expert examination, resulting in a positive predictive value of 100% for the detection of ECGs indicating pacemaker status "ok." The method can, therefore, be utilized to quickly, safely and manufacturer neutrally classify cases into the categories "ok" and "needs further checking," which - in a telemedical setting - may be used to increase the efficiency of pacemaker follow-up procedures in the future. PMID:17271607

  19. The addition of red lead to flat plate and tubular valve regulated miners cap lamp lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ferg, E. E.; Loyson, P.; Poorun, A.

    The study looked at the use of red lead in the manufacturing of valve regulated lead acid (VRLA) miners cap lamp (MCL) batteries that were made with either flat plate or tubular positive electrodes. A problem with using only grey oxide in the manufacture of thick flat plate or tubular electrodes is the poor conversion of the active material to the desired lead dioxide. The addition of red lead to the initial starting material improves the formation efficiency but is considerably more expensive thereby increasing the cost of manufacturing. The study showed that by carefully controlling the formation conditions in terms of the voltage and temperature of a battery, good capacity performance can be achieved for cells made with flat plate electrodes that contain up to 25% red lead. The small amount of red lead in the active cured material reduces the effect of electrode surface sulphate formation and allows the battery to achieve its rated capacity within the first few cycles. Batteries made with flat plate positive electrodes that contained more that 50% red lead showed good initial capacity but had poor structural active material bonding. The study showed that MCL batteries made with tubular positive electrodes that contained less than 75% red lead resulted in a poorly formed electrode with limited capacity utilization. Pickling and soaking times of the tubular electrodes should be kept at a minimum thereby allowing higher active material utilization during subsequent capacity cycling. The study further showed that it is beneficial to use higher formation rates in order to reduce manufacturing time and to improve the active material characteristics.

  20. Changing corporate culture within the European lead/acid battery industry

    NASA Astrophysics Data System (ADS)

    Mayer, M. G.

    1994-02-01

    Recent economic and political factors have had a strong influence on the lead/acid battery industry in both West and East Europe. Since the publication in 1989 by Batteries International and The Lead Development Association of a map of European battery factories, the number of battery companies has declined. By 1992, a significant shift had taken place in the share of the lead/acid battery market in Europe with the result that a few companies came to influence a major proportion of battery production and sales. the reasons for this relatively fast structural change are examined. Under the pressure from continuing internal and external forces, likely outcomes for battery business in Europe are proposed as the lead/acid industry changes to meet new challenges.

  1. Changing corporate culture within the European lead/acid battery industry

    NASA Astrophysics Data System (ADS)

    Mayer, M. G.

    1994-02-01

    Recent economic and political factors have had a strong influence on the lead/acid battery industry in both West and East Europe. Since the publication in 1989 by Batteries International and The Lead Development Association of a map of European battery factories, the number of battery companies has declined. By 1992, a significant shift had taken place in the share of the lead/acid battery market in Europe with the result that a few companies came to influence a major proportion of battery production and sales. The reasons for this relatively fast structural change are examined. Under the pressure from continuing internal and external forces, likely outcomes for battery business in Europe are proposed as the lead/acid industry changes to meet new challenges.

  2. Ethnic differences in blood lead concentration among workers in a battery manufacturing factory.

    PubMed

    Chia, S E; Chia, K S; Ong, C N

    1991-11-01

    Blood lead levels of two ethnic groups (11 Chinese and 25 Malays) of workers in a factory manufacturing lead accumulator battery were studied. The mean adjusted (for environmental lead levels, age, exposure duration and stick-years of smoking by analysis of covariance) blood lead level of the Malays was 34.8 micrograms/dl as compared to 22.4 micrograms/dl for the Chinese. This difference was significant (p less than 0.02). Oral ingestion of lead, through eating of food with hands contaminated by lead compound, among the Malay workers was suggested as a possible cause for the difference in the mean blood lead levels. Preventive measures and recommendations to overcome the problem among this particular group of workers were discussed.

  3. Ethnic differences in blood lead concentration among workers in a battery manufacturing factory.

    PubMed

    Chia, S E; Chia, K S; Ong, C N

    1991-11-01

    Blood lead levels of two ethnic groups (11 Chinese and 25 Malays) of workers in a factory manufacturing lead accumulator battery were studied. The mean adjusted (for environmental lead levels, age, exposure duration and stick-years of smoking by analysis of covariance) blood lead level of the Malays was 34.8 micrograms/dl as compared to 22.4 micrograms/dl for the Chinese. This difference was significant (p less than 0.02). Oral ingestion of lead, through eating of food with hands contaminated by lead compound, among the Malay workers was suggested as a possible cause for the difference in the mean blood lead levels. Preventive measures and recommendations to overcome the problem among this particular group of workers were discussed. PMID:1803964

  4. Dry cell battery poisoning

    MedlinePlus

    Batteries - dry cell ... Acidic dry cell batteries contain: Manganese dioxide Ammonium chloride Alkaline dry cell batteries contain: Sodium hydroxide Potassium hydroxide Lithium dioxide dry cell batteries ...

  5. Epidemiological-environmental study of lead acid battery workers. I. Environmental study of five lead acid battery plants.

    PubMed

    Jones, W; Gamble, J

    1984-10-01

    Industrial hygiene measurements were taken at five lead acid battery plants. The average of all personal samples for H2SO4 was 0.18 mg/m3 with a range of "nondetectable" to 1.7 mg/m3. Highest levels of acid were found in the charging and forming areas of the plants. Stibine and arsine were also detected in the charging and forming areas (means = 0.44 and 0.042 mg/m3, respectively). Arsenic in particulate form was also detected, but levels were low (means = 0.00083 mg/m3). The average mass median aerodynamic diameter of the acid mist as measured by cascade impactors was approximately 5 micron. Air lead results were variable with an overall average of 0.072 mg/m3 and a standard deviation of 0.11 mg/m3.

  6. A novel ultrafine leady oxide prepared from spent lead pastes for application as cathode of lead acid battery

    NASA Astrophysics Data System (ADS)

    Yang, Danni; Liu, Jianwen; Wang, Qin; Yuan, Xiqing; Zhu, Xinfeng; Li, Lei; Zhang, Wei; Hu, Yuchen; Sun, Xiaojuan; Kumar, R. Vasant; Yang, Jiakuan

    2014-07-01

    A novel ultrafine leady oxide has been prepared from a combustion-calcination process of lead citrate precursor (Pb3(C6H5O7)2·3H2O), by hydrometallurgical leaching of spent lead pastes firstly. The leady oxides are used to assemble lead acid battery which are subjected to cyclic voltammetry (CV) and battery testing. Various key properties of the new oxides, such as morphology, crystalline phases, degree of oxidation, apparent density and water and acid absorption value have been characterized by chemical analysis, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that leady oxides synthesized at different calcination temperatures mainly comprise β-PbO, α-PbO and Pb. Unlike traditional leady oxide, the new oxide product prepared at 375 °C has a rod-like morphology with greater porous structure, and appears smaller density, lower value of acid absorption and larger propensity for water absorption. In battery testing, the 20 h rate and 1C rate discharge time have exceeded 26 h and 40 min, respectively. Results reveal that the leady oxide prepared at 375 °C exhibits excellent electrochemical performance and initial capacity as positive active material. While leady oxide obtained at 450 °C presents a relatively improved cycle life. Further work is to optimize the battery manufacturing process for better cycle performance.

  7. Effects of phosphoric acid on the lead-acid battery reactions

    NASA Astrophysics Data System (ADS)

    Ikeda, Osamu; Iwakura, Chiaki; Yoneyama, Hiroshi; Tamura, Hideo

    1986-10-01

    The addition of a small amount of phosphoric acid to 5 M H2SO4 (commercial electrolyte of lead-acid batteries) results in various positive effects on the lead-acid battery reactions: (1) depression of the corrosion rate of the lead substrate through a preferential formation of alpha-PbO2 on the substrate surface; (2) retardation of hard sulfate formation or of deactivation of active materials; and (3) change in the crystal morphology of PbSO2 formed on the discharge of PbO2. Most of these effects results from chemisorption of phosphoric acid on PbSO4 crystals produced in the discharge process of PbO2.

  8. Comparative study for "36 V" vehicle applications: advantages of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Lailler, Patrick; Sarrau, Jean-François; Sarrazin, Christian

    From thermal engine equipped vehicles to completely electric ones, evolution of light weight vehicles in the future will take several steps in so far as there is no adequate battery or fuel cell presently available to power these vehicles for "on the road" driving. On the other hand, for city driving, vehicles can be improved a lot in terms of fuel efficiency as well as air pollution, if partly or totally electric propulsion can be developed, manufactured and marketed for appropriate applications. The 36-42 V battery is part of this orientation towards improving the efficiency of thermal vehicles in city driving, while keeping adequate autonomy on the roads. Actually, in city traffic, thermal engines are idle most of the time and stop periods represent a large part of the time spent "driving", using up fuel and polluting air for no use at all. The idea of stopping the engine during these periods, if appropriately managed, might potentially lead to a large improvement in fuel economy as well as air pollution reduction. The association of a higher voltage battery to an alternator-starter device in thermal vehicles, seems to be an interesting way towards that end. In this paper, we are presenting our results of a study we have just completed in relationship with RENAULT & VALEO, supported by the French Ministry of Industry, concerning a comparative evaluation of different automobile energy storage systems, and the definition of specifications as the final step of this study. The main conclusion is that lead-acid will still remain dominant in this role, since its operational cost versus efficiency is by far the lowest of every battery presently considered, more particularly in the less expensive car segments.

  9. The development of a new sealed bipolar lead-acid battery

    NASA Technical Reports Server (NTRS)

    Attia, A. I.; Rowlette, J. J.

    1988-01-01

    New light weight composite bipolar plates which can withstand the corrosive environment of the lead acid battery have made possible the construction of a sealed bipolar lead acid battery that promises to achieve very high specific power levels and substantially higher energy densities than conventional lead acid batteries. Performance projections based on preliminary experimental results show that the peak specific power of the battery can be as high as 90 kW/kg, and that a specific power of 5 kW/kg can be sustained over several thousand pulses.

  10. Leaching of spent lead acid battery paste components by sodium citrate and acetic acid.

    PubMed

    Zhu, Xinfeng; He, Xiong; Yang, Jiakuan; Gao, Linxia; Liu, Jianwen; Yang, Danni; Sun, Xiaojuan; Zhang, Wei; Wang, Qin; Kumar, R Vasant

    2013-04-15

    A sustainable method, with minimal pollution and low energy cost in comparison with the conventional smelting methods, is proposed for treating components of spent lead-acid battery pastes in aqueous organic acid(s). In this study, PbO, PbO2, and PbSO4, the three major components in a spent lead paste, were individually reacted with a mixture of aqueous sodium citrate and acetic acid solution. Pure lead citrate precursor of Pb3(C6H5O7)2 · 3H2O is the only product crystallized in each leaching experiment. Conditions were optimized for individual lead compounds which were then used as the basis for leaching real industrial spent paste. In this work, efficient leaching process is achieved and raw material cost is reduced by using aqueous sodium citrate and acetic acid, instead of aqueous sodium citrate and citric acid as reported in a pioneering hydrometallurgical method earlier. Acetic acid is not only cheaper than citric acid but is also more effective in aiding dissolution of the lead compounds thus speeding up the leaching process in comparison with citric acid. Lead citrate is readily crystallized from the aqueous solution due to its low solubility and can be combusted to directly produce leady oxide as a precursor for making new battery pastes.

  11. Modeling of the charge acceptance of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Thele, M.; Schiffer, J.; Karden, E.; Surewaard, E.; Sauer, D. U.

    This paper presents a model for flooded and VRLA batteries that is parameterized by impedance spectroscopy and includes the overcharging effects to allow charge-acceptance simulations (e.g. for regenerative-braking drive-cycle profiles). The full dynamic behavior and the short-term charge/discharge history is taken into account. This is achieved by a detailed modeling of the sulfate crystal growth and modeling of the internal gas recombination cycle. The model is applicable in the full realistic temperature and current range of automotive applications. For model validation, several load profiles (covering the dynamics and the current range appearing in electrically assisted or hybrid cars) are examined and the charge-acceptance limiting effects are elaborately discussed. The validation measurements have been performed for different types of lead-acid batteries (flooded and VRLA). The model is therefore an important tool for the development of automotive power nets, but it also allows to analyze different charging strategies and energy gains which can be achieved during regenerative-braking.

  12. Updated status of conductance/capacity correlation studies to determine the state-of-health of automotive and stand-by lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Feder, D. O.; Hlavac, M. J.; McShane, S. J.

    1994-02-01

    For the past seven years, Midtronics has developed and manufactured battery conductance testers for determining the condition of automotive batteries. This paper presents a further refinement of the technology. Studies by automobile manufacturers, automotive battery manufacturers, as well as testing by Midtronics and an independent test laboratory have established the utility of conductance technology in evaluating the condition of automotive batteries, even at very low states-of-charge. The use of conductance to determine the state-of-health of stand-by batteries has attracted increasing worldwide interest among both battery manufacturers and users. Attention has focused first on the area of valve-regulated lead/acid batteries (VRBs) for which there are no reliable diagnostics other than a cumbersome discharge test. Several recent studies have demonstrated the validity of conductance testing as an accurate predictor of battery capacity in railroad, electric power utility, stand-by power and telecommunications applications. Other benefits includes: (1) for the first time, tests have resulted in the accumulation and publication of large quantities of actual capacity data for individual valve-regulated cells and batteries that will serve as a standard against which conductance results can be compared; (2) results of these capacity tests have shown both unusually wide-spread capacity variation and significant numbers of premature capacity failures in valve-regulated cells over a wide range of applications in telecommunications, UPS, photovoltaic and railroad signaling systems; these failures have appeared to occur without regard to specific manufacturers, design, application or use environment; (3) in addition, both users and manufacturers have generally become more knowledgeable of performance characteristics, ageing mechanisms and failure modes of valve-regulated cells, so that it is now clearly recognized that the number of serious failure modes significantly

  13. Manufacturing of Protected Lithium Electrodes for Advanced Lithium-Air, Lithium-Water & Lithium-Sulfur Batteries

    SciTech Connect

    Visco, Steven J

    2015-11-30

    The global demand for rechargeable batteries is large and growing rapidly. Assuming the adoption of electric vehicles continues to increase, the need for smaller, lighter, and less expensive batteries will become even more pressing. In this vein, PolyPlus Battery Company has developed ultra-light high performance batteries based on its proprietary protected lithium electrode (PLE) technology. The Company’s Lithium-Air and Lithium-Seawater batteries have already demonstrated world record performance (verified by third party testing), and we are developing advanced lithium-sulfur batteries which have the potential deliver high performance at low cost. In this program PolyPlus Battery Company teamed with Corning Incorporated to transition the PLE technology from bench top fabrication using manual tooling to a pre- commercial semi-automated pilot line. At the inception of this program PolyPlus worked with a Tier 1 battery manufacturing engineering firm to design and build the first-of-its-kind pilot line for PLE production. The pilot line was shipped and installed in Berkeley, California several months after the start of the program. PolyPlus spent the next two years working with and optimizing the pilot line and now produces all of its PLEs on this line. The optimization process successfully increased the yield, throughput, and quality of PLEs produced on the pilot line. The Corning team focused on fabrication and scale-up of the ceramic membranes that are key to the PLE technology. PolyPlus next demonstrated that it could take Corning membranes through the pilot line process to produce state-of-the-art protected lithium electrodes. In the latter part of the program the Corning team developed alternative membranes targeted for the large rechargeable battery market. PolyPlus is now in discussions with several potential customers for its advanced PLE-enabled batteries, and is building relationships and infrastructure for the transition into manufacturing. It is likely

  14. Screening and assessment of solidification/stabilization amendments suitable for soils of lead-acid battery contaminated site.

    PubMed

    Zhang, Zhuo; Guo, Guanlin; Teng, Yanguo; Wang, Jinsheng; Rhee, Jae Seong; Wang, Sen; Li, Fasheng

    2015-05-15

    Lead exposure via ingestion of soil and dust generally occurs at lead-acid battery manufacturing and recycling sites. Screening solidification/stabilization (S/S) amendments suitable for lead contaminated soil in an abandoned lead-acid battery factory site was conducted based on its chemical forms and environmental risks. Twelve amendments were used to immobilize the Pb in soil and assess the solidification/stabilization efficiency by toxicity leaching tests. The results indicated that three amendments, KH₂PO₄ (KP), KH₂PO₄:oyster shell power=1:1 (by mass ratio; SPP), and KH₂PO₄:sintered magnesia=1:1 (by mass ratio; KPM) had higher remediation efficiencies that led to a 92% reduction in leachable Pb with the addition of 5% amendments, while the acid soluble fraction of Pb (AS-Pb) decreased by 41-46% and the residual fraction (RS-Pb) increased by 16-25%. The S/S costs of the three selected amendments KP, SPP, and KPM could be controlled to $22.3 per ton of soil when the Pb concentration in soil ranged from 2000 to 3000 mg/kg. The results of this study demonstrated that KP, SPP, and KPM can effectively decrease bioavailability of Pb. These findings could provide basis for decision-making of S/S remediation of lead-acid battery contaminated sites.

  15. Screening and assessment of solidification/stabilization amendments suitable for soils of lead-acid battery contaminated site.

    PubMed

    Zhang, Zhuo; Guo, Guanlin; Teng, Yanguo; Wang, Jinsheng; Rhee, Jae Seong; Wang, Sen; Li, Fasheng

    2015-05-15

    Lead exposure via ingestion of soil and dust generally occurs at lead-acid battery manufacturing and recycling sites. Screening solidification/stabilization (S/S) amendments suitable for lead contaminated soil in an abandoned lead-acid battery factory site was conducted based on its chemical forms and environmental risks. Twelve amendments were used to immobilize the Pb in soil and assess the solidification/stabilization efficiency by toxicity leaching tests. The results indicated that three amendments, KH₂PO₄ (KP), KH₂PO₄:oyster shell power=1:1 (by mass ratio; SPP), and KH₂PO₄:sintered magnesia=1:1 (by mass ratio; KPM) had higher remediation efficiencies that led to a 92% reduction in leachable Pb with the addition of 5% amendments, while the acid soluble fraction of Pb (AS-Pb) decreased by 41-46% and the residual fraction (RS-Pb) increased by 16-25%. The S/S costs of the three selected amendments KP, SPP, and KPM could be controlled to $22.3 per ton of soil when the Pb concentration in soil ranged from 2000 to 3000 mg/kg. The results of this study demonstrated that KP, SPP, and KPM can effectively decrease bioavailability of Pb. These findings could provide basis for decision-making of S/S remediation of lead-acid battery contaminated sites. PMID:25699676

  16. 78 FR 15753 - Maintenance, Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear Power Plants

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-12

    ... COMMISSION Maintenance, Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear Power..., DG-1269 ``Maintenance, Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear... lead-acid storage batteries in nuclear power plants. DATES: Submit comments by May 13, 2013....

  17. A high power spiral wound lead-acid battery for hybrid electric vehicles

    SciTech Connect

    Olson, J.B.; Sexton, E.D.

    1997-12-01

    Optima Batteries, Inc. is currently in development of a high power (660 W/kg) spiral wound lead-acid 6V battery with a nominal capacity of 15 Ah. Its exceptional power and excellent thermal characteristics make it a promising choice for hybrid electric vehicle applications. The hybrid electric vehicle presents a new and unique challenge for energy storage systems. The batteries require high power for acceleration and hill climbing and good charge acceptance for regenerative braking and overall energy efficiency. Since the on board auxiliary power unit results in much lower demands for battery energy capacity, lead-acid batteries fit quite well into these performance requirements. Many of the remaining challenges involve the development of battery management systems which must function to maintain the battery pack at peak performance and achieve an economical cycle life. Related to the issue of battery management is information about conditions that may cause damage or unbalance of the pack. Experiments are described investigating the effects of extreme cell reversal on battery capacity and cycle life. The results demonstrate the amazing robustness of the lead-acid battery for tolerating over discharge.

  18. 40 CFR 417.20 - Applicability; description of the fatty acid manufacturing by fat splitting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... acid manufacturing by fat splitting subcategory. 417.20 Section 417.20 Protection of Environment... POINT SOURCE CATEGORY Fatty Acid Manufacturing by Fat Splitting Subcategory § 417.20 Applicability; description of the fatty acid manufacturing by fat splitting subcategory. The provisions of this subpart...

  19. 40 CFR 417.20 - Applicability; description of the fatty acid manufacturing by fat splitting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... acid manufacturing by fat splitting subcategory. 417.20 Section 417.20 Protection of Environment... POINT SOURCE CATEGORY Fatty Acid Manufacturing by Fat Splitting Subcategory § 417.20 Applicability; description of the fatty acid manufacturing by fat splitting subcategory. The provisions of this subpart...

  20. 40 CFR 417.20 - Applicability; description of the fatty acid manufacturing by fat splitting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... acid manufacturing by fat splitting subcategory. 417.20 Section 417.20 Protection of Environment... POINT SOURCE CATEGORY Fatty Acid Manufacturing by Fat Splitting Subcategory § 417.20 Applicability; description of the fatty acid manufacturing by fat splitting subcategory. The provisions of this subpart...

  1. 40 CFR 417.20 - Applicability; description of the fatty acid manufacturing by fat splitting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... fatty acid manufacturing by fat splitting subcategory. 417.20 Section 417.20 Protection of Environment... POINT SOURCE CATEGORY Fatty Acid Manufacturing by Fat Splitting Subcategory § 417.20 Applicability; description of the fatty acid manufacturing by fat splitting subcategory. The provisions of this subpart...

  2. 40 CFR 417.20 - Applicability; description of the fatty acid manufacturing by fat splitting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... acid manufacturing by fat splitting subcategory. 417.20 Section 417.20 Protection of Environment... POINT SOURCE CATEGORY Fatty Acid Manufacturing by Fat Splitting Subcategory § 417.20 Applicability; description of the fatty acid manufacturing by fat splitting subcategory. The provisions of this subpart...

  3. 40 CFR 417.30 - Applicability; description of the soap manufacturing by fatty acid neutralization subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... manufacturing by fatty acid neutralization subcategory. 417.30 Section 417.30 Protection of Environment... POINT SOURCE CATEGORY Soap Manufacturing by Fatty Acid Neutralization Subcategory § 417.30 Applicability; description of the soap manufacturing by fatty acid neutralization subcategory. The provisions of this...

  4. 40 CFR 417.30 - Applicability; description of the soap manufacturing by fatty acid neutralization subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... manufacturing by fatty acid neutralization subcategory. 417.30 Section 417.30 Protection of Environment... POINT SOURCE CATEGORY Soap Manufacturing by Fatty Acid Neutralization Subcategory § 417.30 Applicability; description of the soap manufacturing by fatty acid neutralization subcategory. The provisions of this...

  5. 40 CFR 417.30 - Applicability; description of the soap manufacturing by fatty acid neutralization subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... manufacturing by fatty acid neutralization subcategory. 417.30 Section 417.30 Protection of Environment... POINT SOURCE CATEGORY Soap Manufacturing by Fatty Acid Neutralization Subcategory § 417.30 Applicability; description of the soap manufacturing by fatty acid neutralization subcategory. The provisions of this...

  6. 40 CFR 417.30 - Applicability; description of the soap manufacturing by fatty acid neutralization subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... manufacturing by fatty acid neutralization subcategory. 417.30 Section 417.30 Protection of Environment... POINT SOURCE CATEGORY Soap Manufacturing by Fatty Acid Neutralization Subcategory § 417.30 Applicability; description of the soap manufacturing by fatty acid neutralization subcategory. The provisions of this...

  7. 40 CFR 417.30 - Applicability; description of the soap manufacturing by fatty acid neutralization subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... manufacturing by fatty acid neutralization subcategory. 417.30 Section 417.30 Protection of Environment... POINT SOURCE CATEGORY Soap Manufacturing by Fatty Acid Neutralization Subcategory § 417.30 Applicability; description of the soap manufacturing by fatty acid neutralization subcategory. The provisions of this...

  8. Bipolar lead-acid batteries for electrical actuation applications

    NASA Technical Reports Server (NTRS)

    Pierce, Douglas C.; Gentry, William O.; Hall, David

    1994-01-01

    This document presents in viewgraph format information on bipolar battery development at Johnson Controls, Incorporated. The organization structure, goals, progress to date, future plans, and battery parameters and electrical properties are given.

  9. Bipolar lead-acid batteries for electrical actuation applications

    NASA Astrophysics Data System (ADS)

    Pierce, Douglas C.; Gentry, William O.; Hall, David

    1994-02-01

    This document presents in viewgraph format information on bipolar battery development at Johnson Controls, Incorporated. The organization structure, goals, progress to date, future plans, and battery parameters and electrical properties are given.

  10. Automotive batteries. (Bibliography from the Global Mobility database). Published Search

    SciTech Connect

    1995-03-01

    The bibliography contains citations concerning the design, manufacture, and marketing of automotive batteries. Included are nickel-cadmium, nickel metal hydride, sodium sulfur, zinc-air, lead-acid, and polymer batteries. Testing includes life-cycling, performance and peak-power characteristics, and vehicle testing of near-term batteries. Also mentioned are measurement equipment, European batteries, and electric vehicle battery development. (Contains a minimum of 76 citations and includes a subject term index and title list.)

  11. Automotive batteries. (Bibliography from the Global Mobility database). Published Search

    SciTech Connect

    Not Available

    1994-06-01

    The bibliography contains citations concerning the design, manufacture, and marketing of automotive batteries. Included are nickel-cadmium, nickel metal hydride, sodium sulfur, zinc-air, lead-acid, and polymer batteries. Testing includes life-cycling, performance and peak-power characteristics, and vehicle testing of near-term batteries. Also mentioned are measurement equipment, European batteries, and electric vehicle battery development. (Contains a minimum of 71 citations and includes a subject term index and title list.)

  12. Automotive batteries. (Bibliography from the Global Mobility database). Published Search

    SciTech Connect

    1996-02-01

    The bibliography contains citations concerning the design, manufacture, and marketing of automotive batteries. Included are nickel-cadmium, nickel metal hydride, sodium sulfur, zinc-air, lead-acid, and polymer batteries. Testing includes life-cycling, performance and peak-power characteristics, and vehicle testing of near-term batteries. Also mentioned are measurement equipment, European batteries, and electric vehicle battery development.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  13. Laboratory evaluation and analysis of advanced lead-acid load-leveling batteries

    NASA Astrophysics Data System (ADS)

    Miller, J. F.; Mulcahey, T. P.; Christianson, C. C.; Marr, J. J.; Smaga, J. A.

    Argonne National Laboratory has conducted an extensive evaluation of advanced lead-acid batteries developed by the Exide Corporation for load-leveling applications. This paper presents the results of performance and accelerated life tests conducted on these batteries over a five-year period. This paper describes the operational reliability and maintenance requirements for this technology, and also includes analyses of the batteries' thermal characteristics, arsine/stibine emission rates, and cell degradation modes as determined from post-test examinations.

  14. Recycling and management of waste lead-acid batteries: A mini-review.

    PubMed

    Li, Malan; Liu, Junsheng; Han, Wei

    2016-04-01

    As a result of the wide application of lead-acid batteries to be the power supplies for vehicles, their demand has rapidly increased owing to their low cost and high availability. Accordingly, the amount of waste lead-acid batteries has increased to new levels; therefore, the pollution caused by the waste lead-acid batteries has also significantly increased. Because lead is toxic to the environment and to humans, recycling and management of waste lead-acid batteries has become a significant challenge and is capturing much public attention. Various innovations have been recently proposed to recycle lead and lead-containing compounds from waste lead-acid batteries. In this mini-review article, different recycling techniques for waste lead-acid batteries are highlighted. The present state of such recycling and its future perspectives are also discussed. We hope that this mini-review can provide useful information on recovery and recycling of lead from waste lead-acid batteries in the field of solid waste treatment.

  15. The basic chemistry of gas recombination in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Nelson, Robert

    2001-01-01

    Oxygen-recombination chemistry has been wedded to traditional lead-acid battery technology to produce so-called sealed, or valve-regulated, lead-acid products. Early attempts to incorporate recombination into lead-acid batteries were unsuccessful because of excessive cost, size, and/or complexity, and none were effectively commercialized. Over the past 20 years, recombination systems have been developed and are under going an extensive program of definition and refinement at many battery companies. This paper presents the basic chemistry of oxygen recombination in lead-acid cells and briefly compares it with the more highly developed nickel-cadmium system, which also operates on the oxygen cycle. Aspects of gas and thermal management relevant to valve-regulated lead-acid batteries are discussed in some detail.

  16. Valve-regulated lead/acid batteries for SLI use in Japan

    NASA Astrophysics Data System (ADS)

    Isoi, T.; Furukawa, H.

    Valve-regulated lead/acid batteries for automotive applications have been on the market in Japan for more than ten years. Initially, the batteries were used only for a small-size motorcycle. Today, however, they are widely employed in all sizes of motorcycles. In the meantime, VRLA batteries have also been used for agricultural machines, and even for some types of passenger cars. This paper provides an overview of the progress in the development and application of VRLA batteries for SLI (starting, lighting and ignition) use in Japan and discusses future expected trends.

  17. Results of chopper-controlled discharge life cycling studies on lead acid batteries

    NASA Technical Reports Server (NTRS)

    Ewashinka, J. G.; Sidik, S. M.

    1982-01-01

    A group of 108 state of the art nominally 6 volt lead acid batteries were tested in a program of one charge/discharge cycle per day for over two years or to ultimate battery failure. The primary objective was to determine battery cycle life as a function of depth of discharge (25 to 75 percent), chopper frequency (100 to 1000 Hz), duty cycle (25 to 87.5 percent), and average discharge current (20 to 260 A). The secondary objective was to determine the types of battery failure modes, if any, were due to the above parameters. The four parameters above were incorporated in a statistically designed test program.

  18. Optical State-of-Change Monitor for Lead-Acid Batteries

    SciTech Connect

    Weiss, Jonathan D.

    1998-07-24

    A method and apparatus for determining the instantaneous state-of-charge of a battery in which change in composition with discharge manifests itself as a change in optical absorption. In a lead-acid battery, the sensor comprises a fiber optic system with an absorption cdl or, alternatively, an optical fiber woven into an absorbed-glass-mat battery. In a lithium-ion battery, the sensor comprises fiber optics for introducing light into the anode to monitor absorption when lithium ions are introduced.

  19. Vibration test methods and their experimental research on the performance of the lead-acid battery

    NASA Astrophysics Data System (ADS)

    He, Baoxiang; Wang, Hua; He, Xie

    2014-12-01

    As we know, Lead-acid battery is difficult to balance many factors such as the accuracy and the on-line testing requirement. The detecting system, as stated in this article, is based on the vibration test procedure, dynamically following the electrochemical process of the Lead-acid Battery, and collects the real-time state parameters for calculation, analysis and judgment. It also quantizes precisely the degradation and chargeability of the battery and therefore self-adapts to the ideal target values. During the test, it has not charged and discharged large current to the lead-acid battery, it only plus a smaller and shorter time of impulse voltage signal on both ends of lead-acid battery, so the battery measured is damage free, and the system energy consumption is small; Using the load compensation technology, it has solved the influence of load on the test results. What's more, the load characteristics are improved at the same time, it realized the online detection. The vibration detection is based on the adaptive fuzzy inference model which has taken various factors into account, concerning the choices of input aspects which may influence the output value. It realized a number of Lead-acid Battery voltage self-adaption and accomplished a variety of high-precise tests.

  20. The Comparative Performance of Batteries: The Lead-Acid and the Aluminum-Air Cells

    NASA Astrophysics Data System (ADS)

    Leroux, Xavier; Ottewill, Gerry A.; Walsh, Frank C.

    1996-08-01

    An experimental program designed to convey, to students aged 16 through undergraduate, the principles of battery electrochemistry through a comparative study of two different systems, the lead acid cell and aluminum air cell, is described.

  1. Charging Algorithm Extends the Life of Lead-acid Batteries: 2001 R and D 100 Award Recipient

    SciTech Connect

    Pesaran, A.

    2001-09-27

    Fact sheet describing NREL's work with Recombination Technologies and Optima Batteries to develop a current interrupt charging algorithm to extend the deep life cycle of valve-regulated lead-acid batteries.

  2. Lead-acid battery performance and technology in commercial electric vehicle applications

    SciTech Connect

    Weinlein, C.E.

    1982-06-01

    The lead-acid battery system is promoted for energy storage in electric vehicles for these reasons: the industry is in place, it has the lowest material costs, it is recyclable, it has demonstrated the greatest performance improvements, and it has had more field experience than other batteries. Globe Battery has demonstrated its ability to meet state-of-the-art standards set by Argonne Laboratories in a recent program. The design approach included computerized battery modelling, use of lightweight materials, extensive internal insulation, a single-point watering and venting system, and a unique electrolyte circulation system. The water venting minimizes high electrolyte specific gravities. The electrolyte circulation eliminates a condition known as electrolyte stratification. With these improvements the lead-acid battery is again proving itself to be a tough competitor.

  3. The lead-acid battery industry in China: outlook for production and recycling.

    PubMed

    Tian, Xi; Wu, Yufeng; Gong, Yu; Zuo, Tieyong

    2015-11-01

    In 2013, more than four million (metric) tons (MT) of refined lead went into batteries in China, and 1.5 MT of scrap lead recycled from these batteries was reused in other secondary materials. The use of start-light-ignition (SLI), traction and energy storage batteries has spread in China in recent decades, with their proportions being 25.6%, 47.2% and 27.2%, respectively, in 2012. The total production of these batteries increased from 296,000 kVAh in 2001 to 205.23 MkVAh in 2013, with manufacturing located mainly in the middle and eastern provinces of the country. In this paper, we find that the market share of SLI batteries will decrease slightly, the share of traction batteries will continuously increase with the emergence of clean energy vehicles, and that of energy storage batteries will increase with the development of the wind energy and photovoltaic industries. Accounting for lead consumption in the main application industries, and the total social possession, it is calculated that used lead batteries could generate 2.4 MT of scrap lead in 2014, which is much higher than the 1.5 MT that was recycled in 2013. Thus, the current recycling rate is too low. It is suggested that while building large-scale recycling plants, small-scale plants should be banned or merged. PMID:26341636

  4. The lead-acid battery industry in China: outlook for production and recycling.

    PubMed

    Tian, Xi; Wu, Yufeng; Gong, Yu; Zuo, Tieyong

    2015-11-01

    In 2013, more than four million (metric) tons (MT) of refined lead went into batteries in China, and 1.5 MT of scrap lead recycled from these batteries was reused in other secondary materials. The use of start-light-ignition (SLI), traction and energy storage batteries has spread in China in recent decades, with their proportions being 25.6%, 47.2% and 27.2%, respectively, in 2012. The total production of these batteries increased from 296,000 kVAh in 2001 to 205.23 MkVAh in 2013, with manufacturing located mainly in the middle and eastern provinces of the country. In this paper, we find that the market share of SLI batteries will decrease slightly, the share of traction batteries will continuously increase with the emergence of clean energy vehicles, and that of energy storage batteries will increase with the development of the wind energy and photovoltaic industries. Accounting for lead consumption in the main application industries, and the total social possession, it is calculated that used lead batteries could generate 2.4 MT of scrap lead in 2014, which is much higher than the 1.5 MT that was recycled in 2013. Thus, the current recycling rate is too low. It is suggested that while building large-scale recycling plants, small-scale plants should be banned or merged.

  5. Review of cast-on-strap joints and strap alloys for lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Lakshmi, C. S.

    This review examines the influence of the various parameters involved in the cast-on-strap (COS) process on the quality of the resulting lug-strap joints. In addition, it provides the findings of an investigation on the macroscopic and microscopic features of COS joints in commercial lead-acid batteries. Some examples of the most common defects that can affect the performance and life of batteries are presented. The nature of the fusion at the lug-strap interface for the various lugs and strap alloy compositions used in conventional, hybrid and valve-regulated lead-acid batteries are also discussed.

  6. Reinforced Positive Filler Paste For Lead/Acid Batteries

    NASA Technical Reports Server (NTRS)

    Edwards, Dean B.; Rippel, Wally E.

    1991-01-01

    Lead-coated glass fibers extend battery life. Mixture of lead-coated glass fibers and positive paste form pellets of active material between grid wires of positive battery electrode. Fibers contribute to charge capacity, electrical conductivity, and mechanical stability of electrode.

  7. Understanding the function and performance of carbon-enhanced lead-acid batteries : milestone report for the DOE Energy Storage Systems program (FY11 Quarter 1: October through December 2010).

    SciTech Connect

    Shane, R.; Enos, David George; Hund, Thomas D.

    2011-05-01

    This report describes the status of research being performed under CRADA No. SC10/01771.00 (Lead/Carbon Functionality in VRLA Batteries) between Sandia National Laboratories and East Penn Manufacturing, conducted for the U.S. Department of Energy's Energy Storage Systems Program. The Quarter 1 Milestone was completed on time. The milestone entails conducting a thorough literature review to establish the current level of understanding of the mechanisms through which carbon additions to the negative active material improve valve-regulated lead-acid (VRLA) batteries. Most studies have entailed phenomenological research observing that the carbon additions prevent/reduce sulfation of the negative electrode; however, no understanding is available to provide insight into why certain carbons are successful while others are not. Impurities were implicated in one recent review of the electrochemical behavior of carbon additions. Four carbon samples have been received from East Penn Manufacturing and impurity contents have been analyzed. Carbon has been explored as an addition to lead-acid battery electrodes in a number of ways. Perhaps the most notable to date has been the hybrid 'Ultrabattery' developed by CSIRO where an asymmetric carbon-based electrochemical capacitor is combined with a lead-acid battery into a single cell, dramatically improving high-rate partial-state-of-charge (HRPSoC) operation. As illustrated below, the 'Ultrabattery' is a hybrid device constructed using a traditional lead-acid battery positive plate (i.e., PbO{sub 2}) and a negative electrode consisting of a carbon electrode in parallel with a lead-acid negative plate. This device exhibits a dramatically improved cycle life over traditional VRLA batteries, as well as increased charge power and charge acceptance. The 'Ultrabattery' has been produced successfully by both The Furukawa Battery Co. and East Penn Manufacturing. An example illustrating the dramatic improvement in cycle life of the

  8. Advances in recombinant battery separator mat (RBSM) separators for lead-acid batteries—a review

    NASA Astrophysics Data System (ADS)

    Zguris, G. C.

    Microglass separators have been used in lead-acid batteries for more than 20 years with excellent results. This type of separator (known as recombinant battery separator mat (RBSM)) has allowed valve-regulated lead-acid (VRLA) battery technology to become a commercial reality. When the concept of the VRLA battery was developed, the requirements of the RBSM separator were not fully known nor appreciated. In many cases, the direction charted for the separator has not been the most beneficial path to follow for separator performance and battery life. In some cases, such as the density of the separator media, experience has shown that the most correct path (low density) does not give rise to long battery life. As VRLA battery technology matures, greater pressure on cost and quality has arisen, especially with the proposed transition to 42 V automotive applications. This paper reviews some of the advances and changes in the RBSM separator made over the last 20 years, and provides some thoughts on future directions for this essential component of the VRLA battery.

  9. Valve-regulated lead-acid batteries for stop-and-go applications

    NASA Astrophysics Data System (ADS)

    May, G. J.

    Increasing levels of demand for electrical power for vehicles have prompted a considerable level of research into higher voltage systems. This has resulted in the definition of preliminary standards for 36/42 V systems. The implementation costs for these systems are high and this has led to improvements in 12/14 V power architectures. In particular, alternator power outputs at 14 V have increased and the need for lower emission levels and fuel economy is stimulating a demand for stop-and-go systems. In this type of application, the engine is stopped each time the vehicle comes to a halt, and is restarted when the accelerator is pressed again. The duty cycle that this applies to the battery is quite onerous with many shallow discharge cycles. Flooded lead-acid batteries are unable to meet the requirements and valve-regulated lead-acid (VRLA) batteries are essential to meet the demands applied. The background to stop-and-go battery applications is considered and test results on practical batteries are presented to show that under a simulated duty cycle, good performance can be achieved. There is also a need for a higher level of battery management for stop-and-go systems. A practical approach to battery condition monitoring to assess the state-of-charge and state-of-health of the battery is described.

  10. An overview of the development of lead/acid traction batteries for electric vehicles in India

    NASA Astrophysics Data System (ADS)

    Sivaramaiah, G.; Subramanian, V. R.

    Electric vehicles (EVs) made an entry into the Indian scene quite recently in the area of passenger transportation, milk floats and other similar applications. The industrial EV market, with various models of fork-lift trucks and platform trucks already in wide use all over India, is a better understood application of EV batteries. The lead/acid traction batteries available in India are not of high-energy density. The best available indigenous lead/acid traction battery has an energy density ( C/5 rate) of 30 W h kg -1 as against 39 W h kg -1 available abroad. This paper reviews the developmental efforts relating to lead/acid traction batteries for electric vehicle applications in India, such as prototype road vehicles, commercial vehicles, rail cars, and locomotives. Due to the need for environmental protection and recognition of exhaustible, finite supplies of petroleum fuel, the Indian government is presently taking active interest in EV projects.

  11. Characterization of nano-lead-doped active carbon and its application in lead-acid battery

    NASA Astrophysics Data System (ADS)

    Hong, Bo; Jiang, Liangxing; Xue, Haitao; Liu, Fangyang; Jia, Ming; Li, Jie; Liu, Yexiang

    2014-12-01

    In this paper, nano-lead-doped active carbon (nano-Pb/AC) composite with low hydrogen evolution current for lead-acid battery was prepared by ultrasonic-absorption and chemical-precipitate method. The nano-Pb/AC composite was characterized by SEM, EDS and TEM. The electrochemical characterizations are performed by linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS) and cyclic voltammetry (CV) in a three-electrode system. Since intermediate adsorption is the rate-determining step, the hydrogen evolution reaction (HER) is markedly inhibited as the intermediate adsorption impedance of nano-Pb/AC increased. Meanwhile, the working potential of nano-Pb/AC is widened to the whole potential region of Pb negative plate (from -1.36 V to -0.86 V vs. Hg/HgSO4) in lead-acid battery. In addition, nano-Pb can improve the interfacial compatibility between AC and Pb paste, accordingly relieve the symptoms of carbon floatation. Finally, 2.0 V single-cell flooded lead-acid batteries with 1.0 wt.% nano-Pb/AC or 1.0 wt.% AC addition in negative active materials are assembled. The cell performances test results show that the 3 h rate capacity, quick charging performance, high current discharging performance and cycling performance of nano-Pb/AC modified battery are all improved compared with regular lead-acid battery and AC modified lead-acid battery.

  12. Preparation and characterization of core-shell battery materials for Li-ion batteries manufactured by substrate induced coagulation

    NASA Astrophysics Data System (ADS)

    Basch, Angelika; Albering, Jörg H.

    2011-03-01

    In this work Substrate Induced Coagulation (SIC) was used to coat the cathode material LiCoO2, commonly used in Li-ion batteries, with fine nano-sized particulate titania. Substrate Induced Coagulation is a self-assembled dip-coating process capable of coating different surfaces with fine particulate materials from liquid media. A SIC coating consists of thin and rinse-prove layers of solid particles. An advantage of this dip-coating method is that the method is easy and cheap and that the materials can be handled by standard lab equipment. Here, the SIC coating of titania on LiCoO2 is followed by a solid-state reaction forming new inorganic layers and a core-shell material, while keeping the content of active battery material high. This titania based coating was designed to confine the reaction of extensively delithiated (charged) LiCoO2 and the electrolyte. The core-shell materials were characterized by SEM, XPS, XRD and Rietveld analysis.

  13. Preparation and characterization of core-shell battery materials for Li-ion batteries manufactured by substrate induced coagulation.

    PubMed

    Basch, Angelika; Albering, Jörg H

    2011-03-15

    In this work Substrate Induced Coagulation (SIC) was used to coat the cathode material LiCoO(2), commonly used in Li-ion batteries, with fine nano-sized particulate titania. Substrate Induced Coagulation is a self-assembled dip-coating process capable of coating different surfaces with fine particulate materials from liquid media. A SIC coating consists of thin and rinse-prove layers of solid particles. An advantage of this dip-coating method is that the method is easy and cheap and that the materials can be handled by standard lab equipment. Here, the SIC coating of titania on LiCoO(2) is followed by a solid-state reaction forming new inorganic layers and a core-shell material, while keeping the content of active battery material high. This titania based coating was designed to confine the reaction of extensively delithiated (charged) LiCoO(2) and the electrolyte. The core-shell materials were characterized by SEM, XPS, XRD and Rietveld analysis.

  14. Improved fiber optic device for in situ determination of electrolyte stratification in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Gajdátsy, G.; Benedek, F.; Kokavecz, J.; Szabó, G.; Kornis, J.

    2009-12-01

    A three-channel, highly sensitive, fiber optic device is presented to measure acid concentration in lead-acid batteries during their operation. The refractive index and thereby the concentration of sulfuric acid is measured by a bent, silica glass fiber tip, stripped off its cladding. Sensor heads of the device are small enough to be inserted at different positions in the cell of an ordinary, flooded lead-acid battery. Measuring the concentration of the electrolyte at different depths of the battery cell, acid stratification can be accurately determined. During the test of the instrument, about 0.3 Hz temporal and 0.05 wt % concentration resolutions were achieved while the temperature drift was found to be -0.25 wt %/°C.

  15. Improved fiber optic device for in situ determination of electrolyte stratification in lead-acid batteries.

    PubMed

    Gajdátsy, G; Benedek, F; Kokavecz, J; Szabó, G; Kornis, J

    2009-12-01

    A three-channel, highly sensitive, fiber optic device is presented to measure acid concentration in lead-acid batteries during their operation. The refractive index and thereby the concentration of sulfuric acid is measured by a bent, silica glass fiber tip, stripped off its cladding. Sensor heads of the device are small enough to be inserted at different positions in the cell of an ordinary, flooded lead-acid battery. Measuring the concentration of the electrolyte at different depths of the battery cell, acid stratification can be accurately determined. During the test of the instrument, about 0.3 Hz temporal and 0.05 wt % concentration resolutions were achieved while the temperature drift was found to be -0.25 wt %/degrees C. PMID:20059171

  16. Acid aging behavior of polycarbonates for flame retardant plastic containers for central office and ups* lead-acid batteries

    SciTech Connect

    Feder, D.O.; Babusci, L.D.; Kelleher, P.G.; Ryan, J.T.

    1983-10-01

    In these studies, the degradation of polycarbonates in battery acid was assessed by monitoring changes in impact resistance and melt flow rate. The effects of stress were investigated. Rates of hydrolysis were obtained from the rates of change in melt viscosity and allow estimation of service life at room conditions. These studies have shown that hydrolytic degradation of polycarbonates in battery acid results in severe reductions in strength and impact properties. These results provide a mechanistic explanation of premature stress crack failures observed in covers of polycarbonate battery containers in telephone central office reserve power usage. Potential implications of these results on the design, life and reliability of polycarbonate jars and covers for UPS and central office stationary reserve batteries are discussed.

  17. Battery energy-storage systems — an emerging market for lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Cole, J. F.

    Although the concept of using batteries for lead levelling and peak shaving has been known for decades, only recently have these systems become commercially viable. Changes in the structure of the electric power supply industry have required these companies to seek more cost-effective ways of meeting the needs of their customers. Through experience gained, primarily in the USA, batteries have been shown to provide multiple benefits to electric utilities. Also, lower maintenance batteries, more reliable electrical systems, and the availability of methods to predict costs and benefits have made battery energy-storage systems more attractive. Technology-transfer efforts in the USA have resulted in a willingness of electric utilities to install a number of these systems for a variety of tasks, including load levelling, peak shaving, frequency regulation and spinning reserve. Additional systems are being planned for several additional locations for similar applications, plus transmission and distribution deferral and enhanced power quality. In the absence of US champions such as the US Department of Energy and the Electric Power Research Institute, ILZRO is attempting to mount a technology-transfer programme to bring the benefits of battery energy-storage to European power suppliers. As a result of these efforts, a study group on battery energy-storage systems has been established with membership primarily in Germany and Austria. Also, a two-day workshop, prepared by the Electric Power Research Institute was held in Dublin. Participants included representatives of several European power suppliers. As a result, ESB National Grid of Ireland has embarked upon a detailed analysis of the costs and benefits of a battery energy-storage system in their network. Plans for the future include continuation of this technology-transfer effort, assistance in the Irish effort, and a possible approach to the European Commission for funding.

  18. Amersorb: a new high-performance polymeric separator for lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Toniazzo, Valérie

    Given the recent improvements in valve-regulated batteries, lead-acid technology is nowadays considered to be well-suited for stationary power applications. Gel and absorptive glass mat (AGM) valve-regulated lead-acid (VRLA) batteries are complementary technologies and provide reliability and efficiency due to progressive optimization of the design and components. Special attention has been paid to the separation system, as its influence on the battery performance has been fully demonstrated. Polymeric calendered ribbed separators are traditionally used in gel VRLA batteries. For this technology, the separator is required to have high pore volume, optimized pore size, low acid displacement and low electrical resistance. It must also support efficient and controlled oxygen transfer. Glass-microfibre separators are presently the preferred material for AGM batteries. In addition to the properties listed for the polymeric type, glass-microfibre separators must not allow any drainage or stratification of the liquid electrolyte, and be able to retain their initial thickness after filling and during the battery life in order to sustain the initial compression in each cell. The Amersorb separator is well adapted to both technologies, for example: (i) the ribbed and corrugated patterns provide improved porosity (pore volume and pore-size distribution); (ii) the flat membrane is not only able to wick and retain the acid, but has also optimal compression properties (low compressibility and excellent springiness).

  19. The distribution of blood lead levels and job titles among lead-acid battery workers in Taiwan.

    PubMed

    Chao, Kun-Yu; Shin, Wen-Yi; Chuang, Hung-Yi; Wang, Jung-Der

    2002-07-01

    There were several reports about elevated blood lead levels in lead battery workers. However, their subjects came from only one or several plants. We visited all the 23 registered lead-acid battery plants in Taiwan and collected their health examination records in 1992, the blood lead analyses of which were completed in 3 medical college hospitals. In total, we have obtained 1726 records. The average blood lead concentration was 37.1 ug/dl, and 37% of blood lead levels were more than 40 ug/dl (action level). The overall participation rate for health examination among employees was 69.4%. The participation rates were different among both plant sizes and job titles. Assuming that there was no peculiar variation within the four working zones (plate manufacture jobs, assembly jobs, part-time exposure jobs, and office jobs) in each plant, and that blood lead levels of our samples were stable after deleting newly hired workers, we estimated that the blood lead distributions of 2486 employees in these plants were 63.3%, 26.4%, 9.25% and 1.05% for below 40, 40-59, 60-79, and above 80 ug/dl respectively. We conclude that such an analysis should be performed each year to monitor the effectiveness of occupational hygiene in workplace of lead battery plants.

  20. Design of an efficient electrolyte circulation system for the lead-acid battery

    NASA Astrophysics Data System (ADS)

    Thuerk, D.

    The design and operation of an electrolyte circulation system are described. Application of lead acid batteries to electric vehicle and other repetitive deep cycle services produces a nondesirable state in the battery cells, electrolyte stratification. This stratification is the result of acid and water generation at the electrodes during cycling. With continued cycling, the extent of the stratification increases and prevents complete charging with low percentages of overcharge. Ultimately this results in extremely short life for the battery system. The stratification problem was overcome by substantially overcharging the battery. This abusive overcharge produces gassing rates sufficient to mix the electrolyte during the end portion of the charge. Overcharge, even though it is required to eliminate stratification, produces the undesirable results related to high voltage and gassing rates.

  1. Electrochemical energy — progress towards a cleaner future: lead/acid batteries and the competition

    NASA Astrophysics Data System (ADS)

    Appleby, A. J.

    Electric vehicles (EVs) with conventional architecture may be capable of a range of 72-80 km (45-50 miles) with a 35 Wh kg -1 lead/acid battery with a weight equal to 25% of that of the vehicle. An improved vehicle (such as the GM Impact) with lower energy utilization and architecture that allows greater battery weight may attain 160 km (100 miles). A battery corresponding to the mid-term goal of the US Advanced Battery Consortium in an Impact-type vehicle could allow 480 km (300 miles) range. It remains to be seen if this will be technically and economically attained. The EV is more likely to be made practical with the development of a satisfactory polymer-exchange-membrane (PEM) fuel cell, which will involve the same recharging logistics as those of a gasoline vehicle, with much improved energy efficiency. Considerable progress is still required, but one major problem, the amount of platinum catalyst required per vehicle, appears to have been overcome. A loading of 0.15 g/kW now appears to be feasible, so major production of such vehicles will allow platinum producers to keep pace. The advent of the PEM-fuel-cell/battery hybrid vehicle wiil open up a larger market for rechargeable bateries than that for vehicles which use traction batteries alone. Economics seem to point to the fact that such vehicles will use lead/acid batteries for the hybrid peak power and regenerative braking element.

  2. Discrete carbon nanotubes increase lead acid battery charge acceptance and performance

    NASA Astrophysics Data System (ADS)

    Swogger, Steven W.; Everill, Paul; Dubey, D. P.; Sugumaran, Nanjan

    2014-09-01

    Performance demands placed upon lead acid batteries have outgrown the technology's ability to deliver. These demands, typically leading to Negative Active Material (NAM) failure, include: short, high-current surges; prolonged, minimal, overvoltage charging; repeated, Ah deficit charging; and frequent deep discharges. Research shows these failure mechanisms are attenuated by inclusion of carbon allotropes into the NAM. Addition of significant quantities of carbon, however, produces detrimental changes in paste rheology, leading to lowered industrial throughput. Additionally, capacity, cold-cranking performance, and other battery metrics are negatively affected at high carbon loads. Presented here is Molecular Rebar® Lead Negative, a new battery additive comprising discrete carbon nanotubes (dCNT) which uniformly disperse within battery pastes during mixing. NS40ZL batteries containing dCNT show enhanced charge acceptance, reserve capacity, and cold-cranking performance, decreased risk of polarization, and no detrimental changes to paste properties, when compared to dCNT-free controls. This work focuses on the dCNT as NAM additives only, but early-stage research is underway to test their functionality as a PAM additive. Batteries infused with Molecular Rebar® Lead Negative address the needs of modern lead acid battery applications, produce none of the detrimental side effects associated with carbon additives, and require no change to existing production lines.

  3. A new lead-acid battery for high pulse power applications

    NASA Technical Reports Server (NTRS)

    Rowlette, J. J.; Attia, A. I.

    1987-01-01

    The development of new electronically conductive materials which can withstand the environment of the positive plates has made possible the construction of a high pulse power sealed bipolar lead-acid battery. The new battery is described and its advantages over other electrochemical systems are outlined. Performance projections show that the peak specific power of the battery can be as high as 90 kW/kg, and that a specific power of 5 kW/kg can be sustained over several thousand pulses.

  4. Testing and evaluation of an industrial lead-acid battery for utility load-leveling

    SciTech Connect

    Varma, R.; Corp, D.; Folke, E.; Tillery, G.; Loutfy, R.O.

    1986-01-01

    Constant-power/constant-voltage charging, as well as constant-current/constant-voltage charging, was investigated. Electrolyte stratification observed in the battery during cycling indicates discharge of the battery from the top down. Uneven concentration of acid during charge may be avoided by mixing. This study shows that a minimization in cycle time can be achieved by proper choice of charge/discharge parameters.

  5. Electric and hybrid vehicles charge efficiency tests of ESB EV-106 lead-acid batteries

    SciTech Connect

    Rowlette, J.J.

    1981-01-15

    Charge efficiencies were determined for ESB EV-106 lead-acid batteries by measurements made under widely differing conditions of temperature, charge procedure, and battery age. The measurements were used to optimize charge procedures and to evaluate the concept of a modified, coulometric state-of-charge indicator. Charge efficiency determinations were made by measuring gassing rates and oxygen fractions. A novel, positive displacement gas flow meter which proved to be both simple and highly accurate is described and illustrated.

  6. Lead-acid batteries in micro-hybrid vehicles

    NASA Astrophysics Data System (ADS)

    Albers, Joern; Meissner, Eberhard; Shirazi, Sepehr

    More and more vehicles hit the European automotive market, which comprise some type of micro-hybrid functionality to improve fuel efficiency and reduce emissions. Most carmakers already offer at least one of their vehicles with an optional engine start/stop system, while some other models are sold with micro-hybrid functions implemented by default. But these car concepts show a wide variety in detail-the term "micro-hybrid" may mean a completely different functionality in one vehicle model compared to another. Accordingly, also the battery technologies are not the same. There is a wide variety of batteries from standard flooded and enhanced flooded to AGM which all are claimed to be "best choice" for micro-hybrid applications. A technical comparison of micro-hybrid cars available on the European market has been performed. Different classes of cars with different characteristics have been identified. Depending on the scope and characteristics of micro-hybrid functions, as well as on operational strategies implemented by the vehicle makers, the battery operating duties differ significantly between these classes of vehicles. Additional laboratory investigations have been carried out to develop an understanding of effects observed in batteries operated in micro-hybrid vehicles pursuing different strategies, to identify limitations for applications of different battery technologies.

  7. Understanding the function and performance of carbon-enhanced lead-acid batteries : milestone report for the DOE Energy Storage Systems program (FY11 Quarter 2: January through March 2011).

    SciTech Connect

    Shane, R.; Enos, David George; Hund, Thomas D.

    2011-05-01

    This report describes the status of research being performed under CRADA No. SC10/01771.00 (Lead/Carbon Functionality in VRLA Batteries) between Sandia National Laboratories and East Penn Manufacturing, conducted for the U.S. Department of Energy's Energy Storage Systems Program. The Quarter 2 Milestone was completed on time. The milestone entails an ex situ analysis of the four carbons that have been added to the negative active material of valve-regulated lead-acid (VRLA) batteries for the purposes of this study. The four carbons selected for this study were a graphitic carbon, a carbon black, an activated carbon, and acetylene black. The morphology, crystallinity, and impurity contents of each of the four carbons were analyzed; results were consistent with previous data. Cycling on a subset of the received East Penn cells containing different carbons (and a control) has been initiated. Carbon has been explored as an addition to lead-acid battery electrodes in a number of ways. Perhaps the most notable to date has been the hybrid 'Ultrabattery' developed by CSIRO where an asymmetric carbon-based electrochemical capacitor is combined with a lead-acid battery into a single cell, dramatically improving high-rate partial-state-of-charge (HRPSoC) operation. As illustrated below, the 'Ultrabattery' is a hybrid device constructed using a traditional lead-acid battery positive plate (i.e., PbO{sub 2}) and a negative electrode consisting of a carbon electrode in parallel with a lead-acid negative plate. This device exhibits a dramatically improved cycle life over traditional VRLA batteries, as well as increased charge power and charge acceptance. The 'Ultrabattery' has been produced successfully by both The Furukawa Battery Co. and East Penn Manufacturing. An example illustrating the dramatic improvement in cycle life of the Ultrabattery over a conventional VRLA battery is shown.

  8. Development of a lead-acid battery for a hybrid electric vehicle

    NASA Astrophysics Data System (ADS)

    Cooper, A.

    In September 2000, a project reliable, highly optimized lead-acid battery (RHOLAB) started under the UK Foresight Vehicle Programme with the objective of developing an optimized lead-acid battery solution for hybrid electric vehicles. The work is based on a novel, individual, spirally-wound valve-regulated lead-acid 2 V cell optimized for HEV use and low variability. This cell is being used as a building block for the development of a complete battery pack that is managed at the cell level. Following bench testing, this battery pack is to be thoroughly evaluated by substituting it for the Ni-MH pack in a Honda Insight. The RHOLAB cell is based on the 8 Ah Hawker Cyclon cell which has been modified to have current take-off at both ends—the dual-tab design. In addition, a variant has been produced with modified cell chemistry to help deal with problems that can occur when these valve-regulated lead-acid battery (VRLA) cells operate in a partial-state-of-charge condition. The cells have been cycled to a specially formulated test cycle based on real vehicle data derived from testing the Honda Insight on the various test tracks at the Millbrook Proving Grounds in the UK. These cycling tests have shown that the lead-acid pack can be successfully cycled when subjected to the high current demands from the vehicle, which have been measured at up to 15 C on discharge and 8 C during regenerative recharging, and cycle life is looking very promising under this arduous test regime. Concurrent with this work, battery development has been taking place. It was decided early on to develop the 144 V battery as four 36 V modules. Data collection and control has been built-in and special steps taken to minimize the problems of interconnect in this complex system. Development of the battery modules is now at an advanced stage. The project plan then allows for extensive testing of the vehicle with its lead-acid battery at Millbrook so it can be compared with the benchmark tests which

  9. New low-antimony alloy for straps and cycling service in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Prengaman, R. David

    Lead-antimony alloys used for the positive grids in lead-acid batteries for cycling service have generally used antimony contents of 4.5 wt.% and above. Tubular batteries for cycling service that impart high compression of the active material to the grid surface via gauntlet use alloys with antimony contents as low as 1.5 wt.%. These batteries are generally employed in less-severe cycling service. Value-regulated lead-acid (VRLA) batteries can give good cycling service without lead-antimony in the positive grid, but require a high tin content and high compression. The change in automotive battery positive grid alloys to lead-calcium-tin and the tin contents of VRLA positive grids and straps have dramatically increased the tin content of the recycled grid and strap lead in the USA, Europe, and Australia. The higher tin contents can contaminate the lead used for lead-antimony battery grids and generally must be removed to low levels to meet the specifications. This study describes a low-antimony alloy that contains a substantial amount of tin. The high tin content reduces the rate of corrosion of low-antimony positive grid alloys, improves conductivity, increases the bond between the grid and the active material, and cycles as well as the traditional 5-6 wt.% antimony alloys employed in conventional flat-plate batteries. The alloy is also used as a corrosion-resistant cast-on strap alloy for automotive batteries for high temperature service, as well as for posts, bushings, and connectors for all wet batteries.

  10. Impairment of chemotaxis of polymorphonuclear leukocytes from lead acid battery workers.

    PubMed

    Governa, M; Valentino, M; Visona, I; Scielso, R

    1988-06-01

    Since lead impairs in vitro the functions of macrophagic cells, we have studied the chemotactic activity of polymorphonuclear leukocytes (PMNs) obtained from lead acid battery workers who were removed from exposure one month before, because they had an abnormal lead absorption. Controls were 18 age matched subjects without any history of occupational lead exposure. Both lead acid battery workers and controls had no alterations of the blood haematological and metabolic parameters. Chemotaxis was carried on in Boyden chambers using zymosan activated serum as chemotactic stimulus. The chemotactic indexes are 56.4 +/- 8.7 in acid battery workers and 75.6 +/- in controls. The difference, which is statistically significant, shows that lead workers have an impairment of PMNs chemotactic activity.

  11. Lead exposure assessment from study near a lead-acid battery factory in China.

    PubMed

    Chen, Laiguo; Xu, Zhencheng; Liu, Ming; Huang, Yumei; Fan, Ruifang; Su, Yanhua; Hu, Guocheng; Peng, Xiaowu; Peng, Xiaochun

    2012-07-01

    The production of lead-acid battery in China covered about one-third of the world total output and there are more than 2000 lead-acid battery factories. They may cause the major environment lead pollution. Blood lead levels of several hundreds of residents were over 100 μg/L due to the waste discharges from a lead-acid battery factory in Heyuan, Guangdong province. This study aimed to find out the environmental lead sources, the human lead exposure pathways, and the amplitudes from a lead-acid battery factory. The study results showed that lead levels in soil, dust, tree leaves and human blood declined with the distances increased from the production site. Twenty nine of 32 participants had blood lead levels of over 100 μg/L with an exceptional high value of 639 μg/L for one child. This result suggested that the lead-acid battery production from this factory has caused the elevated lead levels in its neighboring environment and residents. Dust intake was the dominant exposure pathway for humans (over 90%). The lead levels found in adult and toddler (6.19 and 50.1 μg/kg/d, respectively) in the polluted area were far higher than the provisional tolerable weekly intake (PTWI) of 25 μg/kg body weight (translated into 3.5 μg/kg/d), which was established by the joint FAO/WHO Expert Committee. Blood lead levels within the family members were strongly correlated with the house dust lead levels. Our results in this study suggested that further studies in this area should be performed to assess human exposure and relevant human health risks from living close to lead-acid battery factories.

  12. Electrochemical and Mechanical Behavior of Lead-Silver and Lead-Bismuth Casting Alloys for Lead-Acid Battery Components

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Peixoto, Leandro C.; Garcia, Amauri

    2015-09-01

    The present study focuses on the interrelation of microstructure, mechanical properties, and corrosion resistance of Pb-Ag and Pb-Bi casting alloys, which can be used in the manufacture of lead-acid battery components, as potential alternatives to alloys currently used. A water-cooled solidification system is used, in which vertical upward directional solidification is promoted permitting a wide range of microstructures to be investigated. Correlations between microstructural arrays, tensile strengths, and corrosion resistances of Pb-1 wt pct Ag, Pb-2.5 wt pct Ag, Pb-1 wt pct Bi, and Pb-2.5 wt pct Bi alloys are envisaged. It is shown that a compromise between corrosion resistance (represented by the corrosion current density) and mechanical properties (represented by the ultimate tensile strength) can be obtained. Comparisons between specific strengths and mechanical/corrosion ratios are also made. It is also shown that, for microstructures solidified under cooling rates higher than 10 K/s, the Pb-Ag alloys exhibit higher specific strength and mechanical/corrosion ratio. In contrast, for casting processes in which the cooling rates are lower than 5 K/s, the dilute Pb-Bi alloy ( i.e., 1 wt pct Bi) is shown to have more appropriate requirements for lead-acid battery components. Comparisons between specific strengths, mechanical/corrosion ratio, and relative weight and cost with Pb-Sn and Pb-Sb alloys are also made.

  13. Maintenance-free 100 ampere-hour, lead acid battery for deep discharge, photovoltaic applications

    NASA Astrophysics Data System (ADS)

    Farris, C.

    1982-06-01

    A new 6-volt 100 AH totally mantenance-free lead-acid battery was developed for deep discharge photovoltaic applications. During this 14-month contract, notable accomplishments are described. Improvement was made in cycle life of 100 AH batteries with horizntal plae orientation. This improvement corroborates prior art work on the horizontal configuraton as applies to cycle life. Eagle-Picher had instituted this work earlier on the 15 AH size CAREFREE battery. The reason for the enhanced performance horizontally is more consistent quantity of electrolyte available along the plate surface. This eliminate preferential electrochemical reaction at any part of the plate surface. Also the horizontal orientation eliminates stratification of electrolyte specific gravity which can occur on vertical oriented batteries. A substantial improvement in cycle life using the partial-state-of-charge cycling routine as conceived by Sandia was demonstrated.

  14. Electrolyte depletion control laws for lead-acid battery discharge optimisation

    NASA Astrophysics Data System (ADS)

    Tenno, R.; Nefedov, E.

    2014-12-01

    The technique described in this paper balances the power and energy withdrawn from a battery in galvanostatic discharge control that aims for stabilisation of the electrolyte concentration above the depletion level. This aim is achieved with relatively simple proportional feedback controls that are exponentially stabilising controls for a simple diffusion process that is the core part of battery processes. Although the full mapping of the proposed controls to state is rather complex, it has shown that the transformation works. In practice, these controls can be approximated either with the integrated past controls or with a simple exponential function that depends on a few parameters adjusted to the electrochemical processes in a battery under consideration. The battery control is tested in simulation on a detailed model developed for a lead-acid electrochemical cell.

  15. Epidemiological-environemental study of lead acid battery workers. III. Chronic effects of sulfuric acid on the respiratory system and teeth

    SciTech Connect

    Gamble, J.; Jones, W.; Hancock, J.; Meckstroth, R.L.

    1984-10-01

    The effects of long-term exposure to sulfuric acid mist on the teeth and respiratory system were studied in 248 workers in five plants manufacturing lead acid batteries. The prevalence of cough, phlegm, dyspnea, and wheezing as determined by questionnaire were not associated with estimates of cumulative acid exposure. There was only one case of irregular opacities seen on the chest radiographs. There was no statistically significant association of reduced FEV/sub 1/ peak flow, FEF/sub 50/, and FEF/sub 75/ with acid exposure although the higher exposed group had lower mean values. FVC in the high exposure group showed a statistically significant reductioon compared to the low exposure group but there was no significant association when exposure was analyzed as a continuous variable. The ratio of observed to expected prevalence of teeth etching and erosion was about four times greater in the high acid-exposure group. The earliest case of etching occured after 4 months exposure to an estimated average exposure of 0.23 mg/m/sup 3/ sulfuric acid.

  16. 78 FR 58574 - Maintenance, Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear Power Plants

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-24

    ... identification as Draft Regulatory Guide, DG-1269, in the Federal Register on March 12, 2013 (78 FR 15753), for a... COMMISSION Maintenance, Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear Power..., Testing, and Replacement of Vented Lead-Acid Storage Batteries for Nuclear Power Plants.'' The...

  17. Lead acid battery with separator having long fibers

    SciTech Connect

    Nguyen, V.H.; Palmer, N.I.

    1981-05-05

    A battery separator is provided that has 30-70% polyolefin synthetic pulp, 15-65% siliceous filler and 1-35% by weight of long fibers having lengths of between 1/4 and 1 inch. The long fibers may be polyester fibers or glass fibers or a mixture. Cellulose may be included in an amount up to about 10%. A process for forming the battery separator is also revealed using standard paper making equipment but employing ionic copolymers containing acrylamide in cationic and anionic combination to give good affinity of the siliceous material and polyolefin. Alum and other processing aids are also included as are other procedural steps such as pressing the web.

  18. Cathodes for lithium-air battery cells with acid electrolytes

    DOEpatents

    Xing, Yangchuan; Huang, Kan; Li, Yunfeng

    2016-07-19

    In various embodiments, the present disclosure provides a layered metal-air cathode for a metal-air battery. Generally, the layered metal-air cathode comprises an active catalyst layer, a transition layer bonded to the active catalyst layer, and a backing layer bonded to the transition layer such that the transition layer is disposed between the active catalyst layer and the backing layer.

  19. Recent new additives for electric vehicle lead-acid batteries for extending the cycle life and capacity

    SciTech Connect

    Kozawa, A.; Sato, A.; Fujita, K.; Brodd, D.

    1997-12-01

    An electrochemically prepared colloidal graphite was found to be an excellent additive for lead-acid batteries. The new additive extends the capacity and cycle life of new and old batteries and can regenerate old, almost dead, batteries. The colloidal graphite is stable in aqueous solution and the extremely fine particles are adsorbed mainly on the positive electrode. This additive has been given the name, {alpha}-Pholon. The amount required is very small: only 6% to 10% of volume of the {alpha}-Pholon solution (about 2% colloidal graphite in water solution). The beneficial effect of the new additive was demonstrated with motorcycle batteries and forklift batteries.

  20. Understanding the function and performance of carbon-enhanced lead-acid batteries : milestone report for the DOE Energy Storage Systems Program (FY11 Quarter 4: July through September 2011).

    SciTech Connect

    Ferreira, Summer Rhodes; Shane, Rodney; Enos, David George

    2011-10-01

    This report describes the status of research being performed under CRADA No. SC10/01771.00 (Lead/Carbon Functionality in VRLA Batteries) between Sandia National Laboratories and East Penn Manufacturing, conducted for the U.S. Department of Energy's Energy Storage Systems Program. The Quarter 4 Milestone was completed on time. The milestone entails the initiation of high rate, partial state of charge (HRPSoC) cycling of the carbon enhanced batteries. The morphology, porosity, and porosity distribution within the plates after 1k and 10k cycles were documented, illustrating the changes which take place in the early life of the carbon containing batteries, and as the battery approaches failure due to hard sulfation for the control battery. Longer term cycling on a subset of the received East Penn cells containing different carbons (and a control) continues, and will progress into FY12. Carbon has been explored as an addition to lead-acid battery electrodes in a number of ways. Perhaps the most notable to date has been the hybrid 'Ultrabattery' developed by CSIRO where an asymmetric carbon-based electrochemical capacitor is combined with a lead-acid battery into a single cell, dramatically improving high-rate partial-state-of-charge (HRPSoC) operation. As illustrated below, the 'Ultrabattery' is a hybrid device constructed using a traditional lead-acid battery positive plate (i.e., PbO2) and a negative electrode consisting of a carbon electrode in parallel with a lead-acid negative plate. This device exhibits a dramatically improved cycle life over traditional VRLA batteries, as well as increased charge power and charge acceptance. The 'Ultrabattery' has been produced successfully by both The Furukawa Battery Co. and East Penn Manufacturing. An example illustrating the dramatic improvement in cycle life of the Ultrabattery over a conventional VRLA battery is shown in a graph. In addition to the aforementioned hybrid device, carbon has also been added directly to

  1. Effect of lead (Pb) exposure on the activity of superoxide dismutase and catalase in battery manufacturing workers (BMW) of Western Maharashtra (India) with reference to heme biosynthesis.

    PubMed

    Patil, Arun J; Bhagwat, Vinod R; Patil, Jyotsna A; Dongre, Nilima N; Ambekar, Jeevan G; Jailkhani, Rama; Das, Kusal K

    2006-12-01

    The aim of this study was to estimate the activity of superoxide dismutase (SOD) and catalase in erythrocytes and malondialdehyde (MDA) in plasma of battery manufacturing workers (BMW) of Western Maharashtra (India) who were occupationally exposed to lead (Pb) over a long period of time (about 15 years). This study was also aimed to determine the Pb intoxication resulted in a disturbance of heme biosynthesis in BMW group. The blood Pb level of BMW group (n = 28) was found to be in the range of 25.8 - 78.0 microg/dL (mean + SD, 53.63 + 16.98) whereas in Pb unexposed control group (n = 35) the range was 2.8 - 22.0 microg/dL (mean + SD, 12.52 + 4.08). The blood level (Pb-B) and urinary lead level (Pb-U) were significantly increased in BMW group as compared to unexposed control. Though activated d- aminolevulinic acid dehydratase (ALAD) activities in BMW group did not show any significant change when compared to control group but activated / non activated erythrocyte - ALAD activities in BMW group showed a significant increase. Erythrocyte- zinc protoporphyrin (ZPP), urinary daminolevulinic acid (ALA-U) and porphobilinogen (PBG-U) of BMW groups elevated significantly as compared to control. A positive correlation (r = 0.66, p < 0.001) between Pb-B and ALA-U were found in BMW group but no such significant correlation (r = 0.02, p> 1.0) were observed in control group. Hematological study revealed a significant decrease of hemoglobin concentration, packed cell volume (%) and other blood indices and a significant increase of total leucocytes count in BMW group in comparison to control group. The serum MDA content was significantly increased (p < 0.001) and the activities of antioxidant enzymes such as erythrocyte- SOD (p < 0.001) and erythrocytecatalase (p < 0.001) were significantly reduced in BMW group as compared to control group. A positive correlation (r = 0.45, p < 0.02) between Pb-B and serum MDA level was observed in BMW group (Pb-B range 25.8 - 78.0 microg / d

  2. Maintenance-free, 100 ampere-hour, lead acid battery for deep discharge, photovoltaic applications

    SciTech Connect

    Farris, C.

    1982-06-01

    A new 6-volt 100 AH totally maintenance-free lead-acid battery was developed for deep discharge photovoltaic applications. During this 14-month contract, notable accomplishments are described. Improvement was made in cycle life of 100 AH batteries with horizontal plate orientation. This improvement corroborates prior art work on the horizontal configuration as applies to cycle life. Eagle-Picher had instituted this work earlier on the 15 AH size CAREFREE battery. The reason for the enhanced performance horizontally is more consistent quantity of electrolyte available along the plate surface. This eliminates preferential electrochemical reaction at any part of the plate surface. Also the horizontal orientation eliminates stratification of electrolyte specific gravity which can occur on vertical oriented batteries. A substantial improvement in cycle life using the partial-state-of-charge cycling routine as conceived by Sandia was demonstrated. Totally sealed operation was accomplished with oxygen gas recombination of starved electrolyte 100 AH batteries at charge rates of C/100 to C/20. The final design was a sealed, starved electrolyte 100 AH battery to provide oxygen gas recombination with the negative plate.

  3. Classification of illicit heroin by UPLC-Q-TOF analysis of acidic and neutral manufacturing impurities.

    PubMed

    Liu, Cuimei; Hua, Zhendong; Bai, Yanping

    2015-12-01

    The illicit manufacture of heroin results in the formation of trace levels of acidic and neutral manufacturing impurities that provide valuable information about the manufacturing process used. In this work, a new ultra performance liquid chromatography-quadrupole-time of flight mass spectrometry (UPLC-Q-TOF) method; that features high resolution, mass accuracy and sensitivity for profiling neutral and acidic heroin manufacturing impurities was developed. After the UPLC-Q-TOF analysis, the retention times and m/z data pairs of acidic and neutral manufacturing impurities were detected, and 19 peaks were found to be evidently different between heroin samples from "Golden Triangle" and "Golden Crescent". Based on the data set of these 19 impurities in 150 authentic heroin samples, classification of heroin geographic origins was successfully achieved utilizing partial least squares discriminant analysis (PLS-DA). By analyzing another data set of 267 authentic heroin samples, the developed discrimiant model was validated and proved to be accurate and reliable.

  4. 40 CFR 454.40 - Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... manufacture of tall oil rosin, pitch and fatty acids subcategory. 454.40 Section 454.40 Protection of... WOOD CHEMICALS MANUFACTURING POINT SOURCE CATEGORY Tall Oil Rosin, Pitch and Fatty Acids Subcategory § 454.40 Applicability; description of manufacture of tall oil rosin, pitch and fatty acids...

  5. 40 CFR 454.40 - Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... manufacture of tall oil rosin, pitch and fatty acids subcategory. 454.40 Section 454.40 Protection of... CHEMICALS MANUFACTURING POINT SOURCE CATEGORY Tall Oil Rosin, Pitch and Fatty Acids Subcategory § 454.40 Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory. The...

  6. 40 CFR 454.40 - Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... manufacture of tall oil rosin, pitch and fatty acids subcategory. 454.40 Section 454.40 Protection of... WOOD CHEMICALS MANUFACTURING POINT SOURCE CATEGORY Tall Oil Rosin, Pitch and Fatty Acids Subcategory § 454.40 Applicability; description of manufacture of tall oil rosin, pitch and fatty acids...

  7. 40 CFR 454.40 - Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... manufacture of tall oil rosin, pitch and fatty acids subcategory. 454.40 Section 454.40 Protection of... CHEMICALS MANUFACTURING POINT SOURCE CATEGORY Tall Oil Rosin, Pitch and Fatty Acids Subcategory § 454.40 Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory. The...

  8. 40 CFR 454.40 - Applicability; description of manufacture of tall oil rosin, pitch and fatty acids subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... manufacture of tall oil rosin, pitch and fatty acids subcategory. 454.40 Section 454.40 Protection of... WOOD CHEMICALS MANUFACTURING POINT SOURCE CATEGORY Tall Oil Rosin, Pitch and Fatty Acids Subcategory § 454.40 Applicability; description of manufacture of tall oil rosin, pitch and fatty acids...

  9. A multi-point sensor based on optical fiber for the measurement of electrolyte density in lead-acid batteries.

    PubMed

    Cao-Paz, Ana M; Marcos-Acevedo, Jorge; del Río-Vázquez, Alfredo; Martínez-Peñalver, Carlos; Lago-Ferreiro, Alfonso; Nogueiras-Meléndez, Andrés A; Doval-Gandoy, Jesús

    2010-01-01

    This article describes a multi-point optical fiber-based sensor for the measurement of electrolyte density in lead-acid batteries. It is known that the battery charging process creates stratification, due to the different densities of sulphuric acid and water. In order to study this process, density measurements should be obtained at different depths. The sensor we describe in this paper, unlike traditional sensors, consists of several measurement points, allowing density measurements at different depths inside the battery. The obtained set of measurements helps in determining the charge (SoC) and state of health (SoH) of the battery. PMID:22319262

  10. A Multi-Point Sensor Based on Optical Fiber for the Measurement of Electrolyte Density in Lead-Acid Batteries

    PubMed Central

    Cao-Paz, Ana M.; Marcos-Acevedo, Jorge; del Río-Vázquez, Alfredo; Martínez-Peñalver, Carlos; Lago-Ferreiro, Alfonso; Nogueiras-Meléndez, Andrés A.; Doval-Gandoy, Jesús

    2010-01-01

    This article describes a multi-point optical fiber-based sensor for the measurement of electrolyte density in lead-acid batteries. It is known that the battery charging process creates stratification, due to the different densities of sulphuric acid and water. In order to study this process, density measurements should be obtained at different depths. The sensor we describe in this paper, unlike traditional sensors, consists of several measurement points, allowing density measurements at different depths inside the battery. The obtained set of measurements helps in determining the charge (SoC) and state of health (SoH) of the battery. PMID:22319262

  11. Nanocrosses of lead sulphate as the negative active material of lead acid batteries

    NASA Astrophysics Data System (ADS)

    Liu, Yi; Gao, Pengran; Bu, Xianfu; Kuang, Guizhi; Liu, Wei; Lei, Lixu

    2014-10-01

    Lead sulphate transforms into PbO2 and Pb in the positive and negative electrodes, respectively, when a lead acid battery is charged, thus, it is an active material. It is also generally acknowledged that sulphation results in the failure of lead acid batteries; therefore, it is very interesting to find out how to make lead sulphate more electrochemically active. Here, we demonstrate that nanocrystalline lead sulphate can be used as excellent negative active material in lead acid batteries. The lead sulphate nanocrystals, which are prepared by a facile chemical precipitation of aqueous lead acetate and sodium sulphate in a few minutes, look like crosses with diameter of each arm being 100 nm to 3 μm. The electrode is effectively formed in much shorter time than traditional technique, yet it discharges a capacity of 103 mA h g-1 at the current density of 120 mA g-1, which is 24% higher than that discharged by the electrode made from leady oxide under the same condition. During 100% DOD cycles, more than 80% of that capacity remains in 550 cycles. These results show that lead sulphate can be a nice negative active material in lead acid batteries.

  12. Using Diagnostic Assessment to Help Teachers Understand the Chemistry of the Lead-Acid Battery

    ERIC Educational Resources Information Center

    Cheung, Derek

    2011-01-01

    Nineteen pre-service and in-service teachers taking a chemistry teaching methods course at a university in Hong Kong were asked to take a diagnostic assessment. It consisted of seven multiple-choice questions about the chemistry of the lead-acid battery. Analysis of the teachers' responses to the questions indicated that they had difficulty in…

  13. The Comparative Performance of Batteries: The Lead-Acid and the Aluminum-Air Cells.

    ERIC Educational Resources Information Center

    LeRoux, Xavier; And Others

    1996-01-01

    Describes a teaching program that shows how electrochemical principles can be conveyed by means of hands-on experiences of student-centered teaching experiments. Employs the readily available lead-acid cell and the simple aluminum-air cell. Discusses the batteries, equilibrium cell potential, performance comparison, current, electrode separation,…

  14. Lead-acid bipolar battery assembled with primary chemically formed positive pasted electrode

    NASA Astrophysics Data System (ADS)

    Karami, H.; Shamsipur, M.; Ghasemi, S.; Mousavi, M. F.

    Primary chemically formed lead dioxide (PbO 2) was used as positive electrode in preparation of lead-acid bipolar batteries. Chemical oxidation was carried out by both mixing and dipping methods using an optimized amount of ammonium persulfate as a suitable oxidizing agent. X-ray diffraction studies showed that the weight ratio of β-PbO 2 to α-PbO 2 is more for mixing method before electrochemical forming. The electrochemical impedance spectroscopy (EIS) was used to investigate charge transfer resistance of the lead dioxide obtained by mixing and dipping methods before and after electrochemical forming. Four types of bipolar lead-acid batteries were produced with: (1) lead substrate and conventional electroforming; (2) carbon doped polyethylene substrate with conventional electroforming; (3) carbon doped polyethylene substrate with chemical forming after curing and drying steps in oxidant bath, followed by electrochemical forming, and (4) carbon doped polyethylene substrate with primary chemical oxidation in mixing step, followed by conventional electroforming. The capacity and cycle-life tests of the prepared bipolar batteries were performed by a home-made battery tester and using the pulsed current method. The prepared batteries showed low weight, high capacity, high energy density and high power density. The first capacities of bipolar batteries of type 1-4 were found to be 152, 150, 180 and 198 mAh g -1, respectively. The experimental results showed that the prepared 6 V bipolar batteries of type 1-4 have power density (per cell unit) of 59.7, 57.4, 78.46 and 83.30 mW g -1 (W kg -1), respectively.

  15. A multifunctional energy-storage system with high-power lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Wagner, R.; Schroeder, M.; Stephanblome, T.; Handschin, E.

    A multifunctional energy storage system is presented which is used to improve the utilization of renewable energy supplies. This system includes three different functions: (i) uninterruptible power supply (UPS); (ii) improvement of power quality; (iii) peak-load shaving. The UPS application has a long tradition and is used whenever a reliable power supply is needed. Additionally, nowadays, there is a growing demand for high quality power arising from an increase of system perturbation of electric grids. Peak-load shaving means in this case the use of renewable energy stored in a battery for high peak-load periods. For such a multifunctional application large lead-acid batteries with high power and good charge acceptance, as well as good cycle life are needed. OCSM batteries as with positive tubular plates and negative copper grids have been used successfully for a multitude of utility applications. This paper gives two examples where multifunctional energy storage systems have started operation recently in Germany. One system was installed in combination with a 1 MW solar plant in Herne and another one was installed in combination with a 2 MW wind farm in Bocholt. At each place, a 1.2 MW h (1 h-rate) lead-acid battery has been installed. The batteries consist of OCSM cells with the standard design but modified according to the special demand of a multifunctional application.

  16. Effect of Vitamin C Supplementation on Blood Lead Level, Oxidative Stress and Antioxidant Status of Battery Manufacturing Workers of Western Maharashtra, India

    PubMed Central

    Ghanwat, Ganesh; Patil, Jyotsna; Kshirsagar, Mandakini; Sontakke, Ajit; Ayachit, R.K.

    2016-01-01

    Introduction The high blood lead level induces oxidative stress and alters the antioxidant status of battery manufacturing workers. Supplementation of vitamin C is beneficial to reduce the oxidative stress and to improve the antioxidant status of these workers. Aim The main aim of this study was to observe the changes in blood lead levels, oxidative stress i.e. serum lipid peroxide and antioxidant status parameters such as erythrocyte superoxide dismutase and catalase and serum nitrite after the vitamin C supplementation in battery manufacturing workers. Materials and Methods This study included 36 battery manufacturing workers from Western Maharashtra, India, having age between 20-60 years. All study group subjects were provided vitamin C tablets (500 mg/day for one month) and a blood sample of 10 ml each was drawn by puncturing the anterior cubital vein before and after vitamin C supplementation. The biochemical parameters were estimated by using the standard methods. Results Blood lead levels were not significantly altered, however, serum lipid peroxide (p<0.001, -15.56%) and serum nitrite (p<0.001, -21.37%) levels showed significant decrease and antioxidant status parameters such as erythrocyte superoxide dismutase (p<0.001, 38.02%) and catalase (p<0.001, 32.36%) revealed significant increase in battery manufacturing workers after the supplementation of vitamin C. Conclusion One month vitamin C supplementation in battery manufacturing workers is not beneficial to decrease the blood lead levels. However, it is helpful to reduce the lipid peroxidation and nitrite formation and enhances the erythrocytes superoxide dismutase and catalase activity. PMID:27190789

  17. Process for the manufacture of 117Sn diethylenetriaminepentaacetic acids

    DOEpatents

    Srivastava, Suresh C.; Li, Zizhong; Meinken, George

    2003-01-01

    Novel methods are provided for the manufacture of .sup.117m Sn(Sn.sup.4+) DTPA. The method allows the use of DTPA, a toxic chelating agent, in an approximately 1:1 ratio to .sup.117m Sn(Sn.sup.4+) via either aqueous conditions, or using various organic solvents, such as methylene chloride. A pharmaceutical composition manufactured by the novel method is also provided, as well as methods for treatment of bone tumors and pain associated with bone cancer using the pharmaceutical composition of the invention.

  18. Chopper-controlled discharge life cycling studies on lead-acid batteries

    NASA Technical Reports Server (NTRS)

    Kraml, J. J.; Ames, E. P.

    1982-01-01

    State-of-the-art 6 volt lead-acid golf car batteries were tested. A daily charge/discharge cycling to failure points under various chopper controlled pulsed dc and continuous current load conditions was undertaken. The cycle life and failure modes were investigated for depth of discharge, average current chopper frequency, and chopper duty cycle. It is shown that battery life is primarily and inversely related to depth of discharge and discharge current. Failure mode is characterized by a gradual capacity loss with consistent evidence of cell element aging.

  19. Real-time estimation of lead-acid battery parameters: A dynamic data-driven approach

    NASA Astrophysics Data System (ADS)

    Li, Yue; Shen, Zheng; Ray, Asok; Rahn, Christopher D.

    2014-12-01

    This short paper presents a recently reported dynamic data-driven method, Symbolic Dynamic Filtering (SDF), for real-time estimation of the state-of-health (SOH) and state-of-charge (SOC) in lead-acid batteries, as an alternative to model-based analysis techniques. In particular, SOC estimation relies on a k-NN regression algorithm while SOH estimation is obtained from the divergence between extracted features. The results show that the proposed data-driven method successfully distinguishes battery voltage responses under different SOC and SOH situations.

  20. Development of 36-V valve-regulated lead-acid battery

    NASA Astrophysics Data System (ADS)

    Ohmae, T.; Hayashi, T.; Inoue, N.

    A 36-V valve-regulated lead-acid (VRLA) battery used in a 42-V power system has been developed for the Toyota Hybrid System-Mild (THS-M) vehicle to meet the large electrical power requirements of hybrid electric vehicles (HEVs) and the increasing power demands on modern automobile electrical systems. The battery has a longer cycle-life in HEV use through the application of ultra high-density active-material and an anti-corrosive grid alloy for the positive plates, special additives for the negative plates, and absorbent glass mat with less contraction for the separators.

  1. Battery developments: The positive connection to a greener future

    SciTech Connect

    Tonneson, L.C.; Fox, G.J.

    1995-02-01

    Extraordinary innovations are being made in the performance of today`s portable electronic equipment. But, although electronics manufacturers have been leaping generations ahead of themselves technologically, they are still forced to look back to see battery technology struggling to close the distance that ever widens with each new electronics breakthrough. The need to improve battery performance, namely in the area of battery longevity, has stemmed from a growing consumer demand and has become one of the electronics industry`s newest challenges. Battery manufactures like Duracell, Ovonic Battery Company (OBC), Ergenics, Matsushita, and Sony Corporation are answering the call with research and development programs that will aid the transition to more efficient, environmentally friendly batteries. Traditionally, the market was dedicated to primary batteries, or non-rechargeable, disposable batteries that are composed of zinc-carbon, alkaline-manganese, mercury oxide, silver oxide, lithium metal, and lead-acid. Conventional lead-acid automotive batteries, while rechargeable, are toxic and not recyclable; new secondary battery designs will satisfy the needs of the electronics industry, while offering environmental benefits. The new types, such as rechargeable nickel metal-hydride (NiMH), lithium-ion, and lithium-polymer have longer life-cycles and are also recyclable. Zinc-air batteries, which are classified as primary batteries, are not rechargeable but offer substantial power and environmental benefits. Portable computers, cellular telephones, video camcorders, stereo equipment, and LCD televisions are a few of the many practical applications that will benefit from new battery technology.

  2. Design of an efficient electrolyte circulation system for the lead-acid battery

    SciTech Connect

    Thuerk, D.

    1982-01-01

    Application of lead-acid batteries to electric vehicle and other repetitive deep-cycle services produces a non-desirable state in the battery cells, electrolyte stratification. This stratification is the result of acid and water generation at the electrodes during cycling. Water, which is generated during discharge, rises to the electrolyte surface due to gravity differences, whereas the concentrated sulfuric acid generated during charge falls to the bottom of the container. With continued cycling, the extent of the stratification increases and prevents complete charging with low percentages of overcharge. Ultimately this results in extremely short life for the battery system. The industry presently overcomes the stratification problem by substantially overcharging the battery. This abusive overcharge produces gassing rates sufficient to mix the electrolyte during the end portion of the charge. The amount of recharge typically used to mix the electrolyte ranges from 120% to 140% of the prior discharge. Overcharge, even though it is required to eliminate stratification, produces the undesirable results related to high voltage and gassing rates. The design and operation of an electrolyte circulation system are described. (WHK)

  3. Low-maintenance, valve-regulated, lead/acid batteries in utility applications

    NASA Astrophysics Data System (ADS)

    Cook, G. M.; Spindler, W. C.

    Electric power utility companies have various needs for lead/acid batteries, and also are beginning to promote customer-side-of-the meter applications for mutual benefits. Increasing use of lead/acid batteries in the future will depend heavily on improving performance and reliability of sealed, recombination designs, and on their versatility for many applications. Classifying various utility uses could be by cycling requirements, depth-of-discharge, power or energy (ratio of watts to hours), or by site (utility or customer). Deep-cycling examples are energy storage, peak-shaving and electric vehicles. Shallow-cycling examples are frequency regulation and reactive power control. Infrequent discharge examples are stationary service and spinning reserve. (Float service for telecommunications and uninterruptible power sources (UPS) applications are not addressed.) Some present and planned installations of valve-regulated lead/acid batteries are surveyed. Performance characteristics will be discussed, including recent results of testing both gel and absorptive glass mat (AGM) types of deep-cycling batteries. Recommendations for future research and development of valve-regulated cell technology are outlined, based on a recent conference organized by the United States Department of Energy (USDOE) and the Electric Power Research Institute (EPRI).

  4. Simulation of the current distribution in lead-acid batteries to investigate the dynamic charge acceptance in flooded SLI batteries

    NASA Astrophysics Data System (ADS)

    Kowal, Julia; Schulte, Dominik; Sauer, Dirk Uwe; Karden, Eckhard

    Measurements show that the dynamic charge acceptance (DCA) of flooded SLI lead-acid batteries during micro-cycling in conventional and micro-hybrid vehicles is strongly dependent on the short-term history, such as previous charge or discharge, current rate, lowest state of charge in the last 24 h and more. Factors of 10 have been reported. Inhomogeneous current distribution, especially as a result of acid stratification, has been suggested to explain the DCA variability. This hypothesis was investigated by simulation of a two-dimensional macrohomogeneous model. It provides a spatial resolution of three elements in horizontal direction in each electrode and three elements in vertical direction. For an existing set of parameters, different current profiles were analyzed with regard to the current distribution during charging and discharging. In these simulations, a strong impact of the short-term history on current, charge and acid density distribution was found as well as a strong influence of micro-cycles on both charge distribution and acid stratification.

  5. Silver-silver sulfate reference electrodes for use in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ruetschi, Paul

    Electrochemical properties of silver-silver sulfate reference electrodes for lead-acid batteries are described, and the following possible applications discussed: Determination of individual capacities of positive and negative plates. Monitoring individual electrode behavior during deep discharge and cell reversal. Optimization charge or discharge parameters, by controlling the current such that pre-determined limits of positive or negative half-cell potential are respected. Observation of acid concentration differences, for example due to acid stratification, by measuring diffusion potentials (concentration-cell voltages). Detection of defective cells, and defective plate sets, in a string of cells, at the end of their service life. Silver-silver sulfate reference electrodes, permanently installed in lead-acid cells, may be a means to improve battery management, and therewith to improve reliability and service life. In vented batteries, reference electrodes may be used to limit positive plate polarization during charge, or float-charge. Limiting the positive half-cell potential to an upper, pre-set value would permit to keep anodic corrosion as low as possible. During cycling, discharge could be terminated when the half-cell potential of the positive electrode has dropped to a pre-set limit. This would prevent excessive discharge of the positive electrodes, which could result in an improvement of cycle life. In valve-regulated batteries, reference electrodes may be used to adjust float-charge conditions such as to assure sufficient cathodic polarization of the negative electrodes, in order to avoid sulfation. The use of such reference electrodes could be beneficial particularly in multi-cell batteries, with overall voltages above 12 V, operated in a partial-state-of-charge.

  6. SUNRAYCE 93: Working safely with lead-acid batteries and photovoltaic power systems

    SciTech Connect

    DePhillips, M.P.; Moskowitz, P.D.; Fthenakis, V.M.

    1992-11-03

    The US Department of Energy (DOE) is sponsoring SUNRAYCE 93 to advance tile technology and use of photovoltaics and electric vehicles. Participants will use cars powered by photovoltaic modules and lead-acid storage batteries. This brochure, prepared for students and faculty participating in this race, outlines the health hazards presented by these electrical systems, and gives guidance on strategies for their safe usage. At the outset, it should be noted that working with photovoltaic systems and batteries requires electric vehicle drivers and technicians to have {open_quotes}hands-on{close_quotes} contact with the car on a daily basis. It is important that no one work near a photovoltaic energy system or battery, either in a vehicle or on the bench, unless they familiarize themselves with the components in use, and know and observe safe work practices including the safety precautions described in the manuals provided by the various equipment vendors and this document.

  7. New lead alloys for high-performance lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Jullian, E.; Albert, L.; Caillerie, J. L.

    Consumers require lead-acid batteries with a high level of reliability, low cost and improved life, and/or with less weight and good tolerance to high-temperature operation. To reduce the thickness (weight) of the grids, the alloy materials must exhibit higher mechanical properties and improved corrosion resistance. In this study, the performance of negative and positive grids is evaluated in battery tests. The results demonstrate that continuously cast and expanded grids made from barium-doped lead-calcium-tin alloys meet performance requirements. For negative grids, improvement in the mechanical properties can lead to reliable thinner grids. For positive grids, the alloys exhibit improved mechanical properties and greater corrosion resistance. These features provide extremely good creep behaviour during battery operation such that performance under the hot SAE J240 test is superior to that achieved previously with expanded grids.

  8. Tannic-Acid-Coated Polypropylene Membrane as a Separator for Lithium-Ion Batteries.

    PubMed

    Pan, Lei; Wang, Haibin; Wu, Chaolumen; Liao, Chenbo; Li, Lei

    2015-07-29

    To solve the wetting capability issue of commercial polypropylene (PP) separators in lithium-ion batteries (LIBs), we developed a simple dipping surface-coating process based on tannic acid (TA), a natural plant polyphenol. Fourier transform infrared and X-ray photoelectron measurements indicate that the TA is coated successfully on the PP separators. Scanning electron microscopy images show that the TA coating does not destroy the microporous structure of the separators. After being coated with TA, the PP separators become more hydrophilic, which not only enhances the liquid electrolyte retention ability but also increases the ionic conductivity. The battery performance, especially for power capability, is improved after being coated with TA. It indicates that this TA-coating method provides a promising process by which to develop an advanced polymer membrane separator for lithium-ion batteries.

  9. [Fatty acid content of sausages manufactured in Venezuela].

    PubMed

    Araujo de Vizcarrondo, C; Martín, E

    1997-06-01

    The moisture and lipid content as well as the fatty acid composition of sausages were determined. Lipids were extracted and purified with a mixture of cloroform/methanol 2:1. Fatty acids in the lipid extract were methylated with 4% sulfuric acid/methanol solution and later were separated as methyl esters by gas liquid cromatography (GLC). Sausages presented a lipid content between 7.10% for canned sausages and 35.23% for the cocktail type. Most of the fatty acids were monounsatured with oleic acid as the major component with values between 42.54% for ham sausage and 48.83% for francfort type. Satured fatty acids followed, with palmitic acid as the major component in a range between 21.46% and 26.59% for bologna and Polaca sausage respectively. Polyunsaturated fatty acids were present in less quantities with concentration of linoleic acid between 8.5% (cotto salami type) and 12.60% (cocktail type). Turkey and poultry sausages presented a higher content of polyunsaturated and less saturated fatty acids than the other types of sausages studied.

  10. Injury Surveillance and Safety Considerations for Large-Format Lead-Acid Batteries Used in Mining Applications

    PubMed Central

    Reyes, Miguel Angel; Novak, Thomas

    2016-01-01

    Large lead-acid batteries are predominantly used throughout the mining industry to power haulage, utility, and personnel-carrier vehicles. Without proper operation and maintenance, the use of these batteries can introduce mechanical and electrical hazards, particularly in the confined, and potentially dangerous, environment of an underground coal mine. A review of the Mine Safety and Health Administration accident/illness/injury database reveals that a significant number of injuries occur during the maintenance and repair of lead-acid batteries. These injuries include burns from electrical arcing and acid exposure, as well as strained muscles and crushed hands. The National Institute for Occupational Safety and Health investigated the design and implementation of these batteries to identify safety interventions that can mitigate these inherent hazards. This paper promotes practical design modifications, such as reducing the size and weight of battery assembly lids in conjunction with lift assists, as well as using five-pole cable connectors to improve safety. PMID:27784953

  11. Lead-acid batteries in micro-hybrid applications. Part I. Selected key parameters

    NASA Astrophysics Data System (ADS)

    Schaeck, S.; Stoermer, A. O.; Kaiser, F.; Koehler, L.; Albers, J.; Kabza, H.

    Micro-hybrid electric vehicles were launched by BMW in March 2007. These are equipped with brake energy regeneration (BER) and the automatic start and stop function (ASSF) of the internal combustion engine. These functions are based on common 14 V series components and lead-acid (LA) batteries. The novelty is given by the intelligent onboard energy management, which upgrades the conventional electric system to the micro-hybrid power system (MHPS). In part I of this publication the key factors for the operation of LA batteries in the MHPS are discussed. Especially for BER one is high dynamic charge acceptance (DCA) for effective boost charging. Vehicle rest time is identified as a particular negative parameter for DCA. It can be refreshed by regular fully charging at elevated charge voltage. Thus, the batteries have to be outstandingly robust against overcharge and water loss. This can be accomplished for valve-regulated lead-acid (VRLA) batteries at least if they are mounted in the trunk. ASSF goes along with frequent high-rate loads for warm cranking. The internal resistance determines the drop of the power net voltage during cranking and is preferably low for reasons of power net stability even after years of operation. Investigations have to be done with aged 90 Ah VRLA-absorbent glass mat (AGM) batteries. Battery operation at partial state-of-charge gives a higher risk of deep discharging (overdischarging). Subsequent re-charging then is likely to lead to the formation of micro-short circuits in the absorbent glass mat separator.

  12. The roles of cellular and dendritic microstructural morphologies on the corrosion resistance of Pb-Sb alloys for lead acid battery grids

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Rosa, Daniel M.; Garcia, Amauri

    During the past 20 years, lead acid batteries manufacturers have modified grid manufacturing processes and the chemical composition of the used alloys in order to decrease battery grid weight as well as to reduce the production costs, and to increase the battery life-time cycle and the corrosion resistance. The aim of this study was to evaluate the effects of cellular and dendritic microstructures of two different Pb-Sb alloys on the resultant corrosion behavior. A water-cooled unidirectional solidification system was used to obtain cellular and dendritic structures. Macrostructural and microstructural aspects along the casting have been characterized by optical microscopy and SEM techniques. Electrochemical impedance spectroscopy and potentiodynamic polarization curves were used to analyze the corrosion resistance of samples in a 0.5 M H 2SO 4 solution at 25 °C. For cellular microstructures the corrosion rate decreases with increasing cell spacing. In contrast, finer dendritic spacings exhibit better corrosion resistance than coarser ones. The microstructural pre-programming may be used as an alternative way to produce Pb alloy components in conventional casting, rolled-expanded, and continuous drum casting with better corrosion resistance.

  13. Resolution in QCM Sensors for the Viscosity and Density of Liquids: Application to Lead Acid Batteries

    PubMed Central

    Cao-Paz, Ana María; Rodríguez-Pardo, Loreto; Fariña, José; Marcos-Acevedo, Jorge

    2012-01-01

    In battery applications, particularly in automobiles, submarines and remote communications, the state of charge (SoC) is needed in order to manage batteries efficiently. The most widely used physical parameter for this is electrolyte density. However, there is greater dependency between electrolyte viscosity and SoC than that seen for density and SoC. This paper presents a Quartz Crystal Microbalance (QCM) sensor for electrolyte density-viscosity product measurements in lead acid batteries. The sensor is calibrated in H2SO4 solutions in the battery electrolyte range to obtain sensitivity, noise and resolution. Also, real-time tests of charge and discharge are conducted placing the quartz crystal inside the battery. At the same time, the present theoretical “resolution limit” to measure the square root of the density-viscosity product (ρη) of a liquid medium or best resolution achievable with a QCM oscillator is determined. Findings show that the resolution limit only depends on the characteristics of the liquid to be studied and not on frequency. The QCM resolution limit for ρη measurements worsens when the density-viscosity product of the liquid is increased, but it cannot be improved by elevating the work frequency. PMID:23112618

  14. Resolution in QCM sensors for the viscosity and density of liquids: application to lead acid batteries.

    PubMed

    Cao-Paz, Ana María; Rodríguez-Pardo, Loreto; Fariña, José; Marcos-Acevedo, Jorge

    2012-01-01

    In battery applications, particularly in automobiles, submarines and remote communications, the state of charge (SoC) is needed in order to manage batteries efficiently. The most widely used physical parameter for this is electrolyte density. However, there is greater dependency between electrolyte viscosity and SoC than that seen for density and SoC. This paper presents a Quartz Crystal Microbalance (QCM) sensor for electrolyte density-viscosity product measurements in lead acid batteries. The sensor is calibrated in H(2)SO(4) solutions in the battery electrolyte range to obtain sensitivity, noise and resolution. Also, real-time tests of charge and discharge are conducted placing the quartz crystal inside the battery. At the same time, the present theoretical "resolution limit" to measure the square root of the density-viscosity product [Formula: see text] of a liquid medium or best resolution achievable with a QCM oscillator is determined. Findings show that the resolution limit only depends on the characteristics of the liquid to be studied and not on frequency. The QCM resolution limit for [Formula: see text] measurements worsens when the density-viscosity product of the liquid is increased, but it cannot be improved by elevating the work frequency.

  15. A stencil printed, high energy density silver oxide battery using a novel photopolymerizable poly(acrylic acid) separator.

    PubMed

    Braam, Kyle; Subramanian, Vivek

    2015-01-27

    A novel photopolymerized poly(acrylic acid) separator is demonstrated in a printed, high-energy-density silver oxide battery. The printed battery demonstrates a high capacity of 5.4 mA h cm(-2) at a discharge current density of 2.75 mA cm(-2) (C/2 rate) while delivering good mechanical flexibility and robustness. PMID:25475759

  16. Alkaline battery containing a separator of a cross-linked copolymer of vinyl alcohol and unsaturated carboxylic acid

    NASA Technical Reports Server (NTRS)

    Hsu, L. C.; Philipp, W. H.; Sheibley, D. W.; Gonzalez-Sanabria, O. D. (Inventor)

    1985-01-01

    A battery separator for an alkaline battery is described. The separator comprises a cross linked copolymer of vinyl alcohol units and unsaturated carboxylic acid units. The cross linked copolymer is insoluble in water, has excellent zincate diffusion and oxygen gas barrier properties and a low electrical resistivity. Cross linking with a polyaldehyde cross linking agent is preferred.

  17. Research, development, and demonstration of lead-acid batteries for electric-vehicle propulsion. Annual report for 1982

    SciTech Connect

    Bowman, D.E.

    1983-08-01

    Research programs on lead-acid batteries are reported that cover active materials utilization, active material integrity, and some technical support projects. Processing problems were encountered and corrected. Components and materials, a lead-plastic composite grid, cell designs, and deliverables are described. Cell testing is discussed, as well as battery subsystems, including fuel gage, thermal management, and electrolyte circulation. (LEW)

  18. A stencil printed, high energy density silver oxide battery using a novel photopolymerizable poly(acrylic acid) separator.

    PubMed

    Braam, Kyle; Subramanian, Vivek

    2015-01-27

    A novel photopolymerized poly(acrylic acid) separator is demonstrated in a printed, high-energy-density silver oxide battery. The printed battery demonstrates a high capacity of 5.4 mA h cm(-2) at a discharge current density of 2.75 mA cm(-2) (C/2 rate) while delivering good mechanical flexibility and robustness.

  19. Electroplated reticulated vitreous carbon current collectors for lead-acid batteries: opportunities and challenges

    NASA Astrophysics Data System (ADS)

    Gyenge, Elod; Jung, Joey; Mahato, Basanta

    Reticulated, open-cell structures based on vitreous carbon substrates electroplated with a Pb-Sn (1 wt.%) alloy were investigated as current collectors for lead-acid batteries. Scanning and backscattered electron microscopy, cyclic voltammetry, anodic polarization and flooded 2 V single-cell battery testing was employed to characterize the performance of the proposed collectors. A battery equipped with pasted electroplated reticulated vitreous carbon (RVC) electrodes of 137 cm 2 geometric area, at the time of manuscript submission, completed 500 cycles and over 1500 h of continuous operation. The cycling involved discharges at 63 A kg PAM-1 corresponding to a nominal 0.75 h rate and a positive active mass (PAM) utilization efficiency of 21%. The charging protocol was composed of two voltage limited (i.e. 2.6 V/cell), constant current steps of 35 and 9.5 A kg PAM-1, respectively, with a total duration of about 2 h. The charge factor was 1.05-1.15. The observed cycling behavior in conjunction with the versatility of electrodeposition to produce application-dependent optimized lead alloy coating thickness and composition shows promise for the development of lead-acid batteries using electroplated reticulated vitreous carbon collectors.

  20. Temperature effects on sealed lead acid batteries and charging techniques to prolong cycle life.

    SciTech Connect

    Hutchinson, Ronda

    2004-06-01

    Sealed lead acid cells are used in many projects in Sandia National Laboratories Department 2660 Telemetry and Instrumentation systems. The importance of these cells in battery packs for powering electronics to remotely conduct tests is significant. Since many tests are carried out in flight or launched, temperature is a major factor. It is also important that the battery packs are properly charged so that the test is completed before the pack cannot supply sufficient power. Department 2665 conducted research and studies to determine the effects of temperature on cycle time as well as charging techniques to maximize cycle life and cycle times on sealed lead acid cells. The studies proved that both temperature and charging techniques are very important for battery life to support successful field testing and expensive flight and launched tests. This report demonstrates the effects of temperature on cycle time for SLA cells as well as proper charging techniques to get the most life and cycle time out of SLA cells in battery packs.

  1. Structural alteration of spermatozoa in the persons employed in lead acid battery factory.

    PubMed

    Naha, Nibedita; Bhar, R B; Mukherjee, A; Chowdhury, Amal Roy

    2005-04-01

    Lead is one of the industrially heavy metals that caused adverse effects on male reproductive system among battery factory workers, but information on the possible impact of lead on the structural integrity of sperm cell is limited. Thus present study was undertaken to assess the structural details of human spermatozoa of lead acid battery factory workers. Blood and semen samples were collected from total 80 workers (7-15 years exposure) and 40 non-occupationally exposed control subjects. The lead exposed battery factory workers showed lowering (P < 0.001) of sperm count, density, motility and semen volume along with an increase incidence of sperm abnormality and prolong liquefaction time. Structural alteration of sperm cell was prevalent among the exposed population as evidenced by significantly (P < 0.001) low sperm viability, low hypoosmotic swelling test (HOST) percentage, high lipid peroxidation of sperm membrane with concomitant alterations of seminal plasma total and dehydro ascorbate level. Sharp depressions, membrane folding and granularity at sperm head surfaces were observed by scanning electron microscopy (SEM). Both blood lead and semen lead was significantly (P < 0.001) higher among the factory workers. Thus it appears plausible that lead may reduce the antioxidant level in seminal plasma and enhance the lipid peroxidative changes in sperm membrane leading to concomitant structural damage of sperm cell surface in the workers employed in lead acid battery factories.

  2. Physical Property Requirements of Ion-exchange Polymer Membranes for Acid-base Flow Batteries

    NASA Astrophysics Data System (ADS)

    Roddecha, Supacharee; Thayer, Peter; Jorne', Jacob; Anthamatten, Mitchell

    2013-03-01

    Flow batteries offer feasible solutions to grid-scale storage of intermittent power. We are developing a new type of flow battery that reversibly controls an acid-base neutralization reaction. The battery consists of two highly reversible hydrogen gas electrodes that are exposed to low and high pH process streams. A brine solution runs between the acid and base streams and is separated by cationic and anionic exchange membranes. For both charge and discharge phases, hydrogen gas is produced at one electrode and consumed at the other. During charging, an external potential is applied across the two electrodes to electrochemically produce acid and base from the fed brine solution. Discharge involves electrochemical neutralization of acid and base streams, resulting in current flow through an external load. Several charge and discharge cycles were performed to demonstrate proof of concept. Experiments were conducted to determine the physical property requirements of the ionic exchange polymer layers. Properties including ion conductivity, permselectivity, and membrane stability will be discussed.

  3. Effect of compression on the behaviour of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Perrin, M.; Döring, H.; Ihmels, K.; Weiss, A.; Vogel, E.; Wagner, R.

    Mechanical pressure applied to the plate group is known to increase the cycle life of lead-acid batteries. However, the mechanism of the active material stabilisation process is not completely understood yet. The evolution of mechanical pressure in a lead-acid battery during a cycle and through cycle life is also a topic with still many open questions. Additionally, the separation systems available today are not able to exert high compression on the electrode plates: glass mats crush when compressed too much and the gel design does not allow any significant pressure generation at all. Daramic have developed the new acid jellying separator (AJS) allowing the application of mechanical pressure on the plate group. This paper reports on The capacity evolution during cycling for cells with different separation systems namely AGM, gel and AJS, under a variety of initial compression levels. The evolution of mechanical pressure on the cell walls during a cycle and through cycle life for different separation systems, and initial compression levels. The condition of the active materials at the end of life for cells cycled under compression. The effect of the addition of phosphoric acid to the electrolyte. The effect of the application of mechanical pressure on the corrosion of pure lead based on cyclic voltammetry measurements under compression. The results of these studies are presented together with some conclusions about the mechanism and effect of compression on a VRLA battery.

  4. Batteries for Electric Vehicles

    NASA Technical Reports Server (NTRS)

    Conover, R. A.

    1985-01-01

    Report summarizes results of test on "near-term" electrochemical batteries - (batteries approaching commercial production). Nickel/iron, nickel/zinc, and advanced lead/acid batteries included in tests and compared with conventional lead/acid batteries. Batteries operated in electric vehicles at constant speed and repetitive schedule of accerlerating, coasting, and braking.

  5. Lead-acid and lithium-ion batteries for the Chinese electric bike market and implications on future technology advancement

    NASA Astrophysics Data System (ADS)

    Weinert, Jonathan X.; Burke, Andrew F.; Wei, Xuezhe

    China has been experiencing a rapid increase in battery-powered personal transportation since the late 1990s due to the strong growth of the electric bike and scooter (i.e. e-bike) market. Annual sales in China reached 17 million bikes year -1 in 2006. E-bike growth has been in part due to improvements in rechargeable valve-regulated lead-acid (VRLA) battery technology, the primary battery type for e-bikes. Further improvements in technology and a transition from VRLA to lithium-ion (Li-ion) batteries will impact the future market growth of this transportation mode in China and abroad. Battery performance and cost for these two types are compared to assess the feasibility of a shift from VRLA to Li-ion battery e-bikes. The requirements for batteries used in e-bikes are assessed. A widespread shift from VRLA to Li-ion batteries seems improbable in the near future for the mass market given the cost premium relative to the performance advantages of Li-ion batteries. As both battery technologies gain more real-world use in e-bike applications, both will improve. Cell variability is a key problematic area to be addressed with VRLA technology. For Li-ion technology, safety and cost are the key problem areas which are being addressed through the use of new cathode materials.

  6. Performance of the Lester battery charger in electric vehicles

    SciTech Connect

    Vivian, H.C.; Bryant, J.A.

    1984-04-15

    Tests were performed on an improved battery charger manufactured by Lester Electrical of Nebraska, Inc. This charger was installed in a South Coast Technology Rabbit No. 4, which was equipped with lead-acid batteries produced by ESB Company. The primary purpose of the testing was to develop test methodologies for battery charger evaluation. To this end tests were developed to characterize the charger in terms of its charge algorithm and to assess the effects of battery initial state of charge and temperature on charger and battery efficiency. Tests showed this charger to be a considerable improvement in the state of the art for electric vehicle chargers.

  7. Enhancing the performance of lead-acid batteries with carbon - In pursuit of an understanding

    NASA Astrophysics Data System (ADS)

    Moseley, Patrick T.; Rand, David A. J.; Peters, Ken

    2015-11-01

    The inherently poor dynamic charge-acceptance of the lead-acid battery can be greatly improved by the incorporation of additional carbon to the negative plate. An analysis is undertaken of the various ways by which the carbon may be introduced, and of the proposed mechanisms whereby its presence proves to be beneficial. It is intended that such an investigation should provide a guide to the selection of the optimum carbon inventory.

  8. Impact of effluents from a car battery manufacturing plant in Nigeria on water, soil, and food qualities.

    PubMed

    Orisakwe, Orish Ebere; Asomugha, Rose; Afonne, Onyenmechi Johnson; Anisi, C N; Obi, Ejeatuluchukwualo; Dioka, Chudi Emma

    2004-01-01

    The authors investigated the impact of effluents from a car battery manufacturing plant in Nnewi, Nigeria, on water, soil, and food qualities. The authors analyzed heavy metals mercury, arsenic, lead, cadmium and nickel in tap and cassava waters, soil, dried cassava tuber, and edible fruit samples from the company, using an atomic absorption spectrophotometer. Other parameters the authors analyzed include pH, electrical conductivity (EC), salinity (SAL), total hardness (TH), biological oxygen demand (BOD), volatile and non-volatile solids, and bacterial and fungal loads of the soil samples. Results show that lead had the highest concentration in all the samples, with the soil samples having the highest lead concentration (38-12 ppm, 102 ppm) and the water samples having the lowest (0.02-0.20 ppm). Mercury had the lowest concentration (<0.0002 ppm) in all the samples. Soil sample B had the highest concentration of all the metals tested. Cassava water had higher levels of EC, SAL, TH, BOD, and volatile and nonvolatile solids, but lower pH than tap water. Bacterial loads were higher than fungal loads in all the soil samples. Because there was moderate contamination of the environment by some of the metals studied, with lead being exceptionally high and above the specified international standards, the authors recommend control measures to reduce lead exposure to the local populace within and around this industry.

  9. New batteries and their impact on electric vehicles

    NASA Technical Reports Server (NTRS)

    Schwartz, H. J.

    1977-01-01

    The paper is concerned with the development of electric vehicles and electric vehicle batteries. The present and predicted performance levels of some battery systems such as lead-acid, nickel-iron, nickel-zinc, and zinc-chlorine are considered, as are the characteristics that an electric vehicle must possess in order to appeal to customers. The implications of battery improvements for manufacturers of electric vehicles are discussed. Lack of knowledge of passenger range requirements for electric vehicles is noted.

  10. Gaston Planté and his invention of the lead-acid battery-The genesis of the first practical rechargeable battery

    NASA Astrophysics Data System (ADS)

    Kurzweil, P.

    In 1860, the Frenchman Gaston Planté (1834-1889) invented the first practical version of a rechargeable battery based on lead-acid chemistry-the most successful secondary battery of all ages. This article outlines Planté's fundamental concepts that were decisive for later development of practical lead-acid batteries. The 'pile secondaire' was indeed ahead its time in that an appropriate appliance for charging the accumulator was not available. The industrial success came after the invention of the Gramme machine. In 1879, Planté obtained acceptance for his work by publishing a book entitled Recherches sur l' Electricité. He never protected his inventions by patents, and spent much of his fortune on assisting impoverished scientists.

  11. Bipolar batteries based on Ebonex ® technology

    NASA Astrophysics Data System (ADS)

    Loyns, A. C.; Hill, A.; Ellis, K. G.; Partington, T. J.; Hill, J. M.

    Continuing work by Atraverda on the production of a composite-laminate form of the Ebonex ® material, that can be cheaply formulated and manufactured to form substrate plates for bipolar lead-acid batteries, is described. Ebonex ® is the registered trade name of a range of titanium suboxide ceramic materials, typically Ti 4O 7 and Ti 5O 9, which combine electrical conductivity with high corrosion and oxidation resistance. Details of the structure of the composite, battery construction techniques and methods for filling and forming of batteries are discussed. In addition, lifetime and performance data obtained by Atraverda from laboratory bipolar lead-acid batteries and cells are presented. Battery production techniques for both conventional monopolar and bipolar batteries are reviewed. The findings indicate that substantial time and cost savings may be realised in the manufacture of bipolar batteries in comparison to conventional designs. This is due to the fewer processing steps required and more efficient formation. The results indicate that the use of Ebonex ® composite material as a bipolar substrate will provide lightweight and durable high-voltage lead-acid batteries suitable for a wide range of applications including advanced automotive, stationary power and portable equipment.

  12. The Brite-EuRam lead-acid electric-vehicle battery project—progress report

    NASA Astrophysics Data System (ADS)

    Cooper, A.

    As part of its first programme, the Advanced Lead-Acid Battery Consortium has a US$4.4 million project assisted by European Community funding. This was initiated by the European members of the Consortium under the Brite-EuRam programme. At the Sixth Asian Battery Conference, an interim report was given on progress on eight of the ten tasks and, now that the project is in its final year, most of these have been completed. The principal objective of the project was to incorporate the findings of this work into demonstration batteries. These would then be tested under the Eucar ECE-15 test regime and this part of the project is now well under way. This paper discusses the results of the research leading up to the design of the battery variants built for evaluation. It also attempts to identify the lessons which have been learnt from this complex programme involving 14 research partners as well as five additional financial sponsors.

  13. Blood lead levels among rural Thai children exposed to lead-acid batteries from solar energy conversion systems.

    PubMed

    Swaddiwudhipong, Witaya; Tontiwattanasap, Worawit; Khunyotying, Wanlee; Sanreun, Cherd

    2013-11-01

    We evaluate blood lead levels among Thai children to determine if exposure to lead-acid batteries is associated with elevated blood lead levels (EBLL). We screened 254 children aged 1-14 years old from 2 rural Thai villages for blood lead levels. We also screened 18 of 92 houses in these 2 villages for the presence of environmental lead. The overall prevalence of EBLL (> or = 10 microg/dl) was 43.3% and the mean lead level among study subjects was 9.8 +/- 5.1 microg/dl. The blood lead levels significantly decreased with increasing age. Fifty point eight percent of children who lived in a house with vented lead-acid batteries had EBLL while 23.3% of children who lived in a house without vented lead-acid batteries had EBLL. Multiple logistic regression analysis revealed a significant positive association between the presence of vented lead-acid batteries and EBLL, after adjusting for other variables. Forty-two point nine percent of house floor dust samples collected near the batteries had elevated lead levels, 7.1% of house floor dust samples collected from other areas in the house had elevated lead levels and 0% of the house floor dust samples collected in houses without vented lead-acid batteries had elevated lead levels. In the sampled houses with vented lead-acid batteries, lead contamination was found in the drinking-water kept in household containers, but not in the tap water or other village sources of water. Improper care and placement of vented lead-acid batteries can result in lead contamination in the home environment causing EBLL in exposed children.

  14. A novel magnetic field probing technique for determining state of health of sealed lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Khare, Neeta; Singh, Pritpal; Vassiliou, John K.

    2012-11-01

    State of Health (SOH) is a critical index for a Sealed Lead-Acid (SLA) battery diagnostic which provides the information about battery replacement and aging effects. SOH is a complex function of chemical parameters of a battery such as stratification in electrolyte, electrode structure (sulfation and hard sulfation) in addition to electrical parameters of a battery. This paper describes a method of online determination of stratification, electrode structure, electrode polarization and current profile within the battery under the influence of a magnetic field. An AC magnetic field is used as a noninvasive tool during battery cycles. An induced emf in a secondary coil (SCV) is used as a measure of change in the magnetic field. The H+ proton density varies with change in sulfuric acid (electrolyte) concentration during battery cycles. The magnetic flux lines are affected by the density of H+ protons whose magnetic dipole moments try to align along the magnetic flux lines. The stratification is seen by a 12% decrease in magnetic flux linking from the top to the bottom of the electrolyte in a battery. Additional experimental results demonstrate the variation in magnetic flux linking which correlates with current profile across the electrode and electrode structure.

  15. System dynamic model and charging control of lead-acid battery for stand-alone solar PV system

    SciTech Connect

    Huang, B.J.; Hsu, P.C.; Wu, M.S.; Ho, P.Y.

    2010-05-15

    The lead-acid battery which is widely used in stand-alone solar system is easily damaged by a poor charging control which causes overcharging. The battery charging control is thus usually designed to stop charging after the overcharge point. This will reduce the storage energy capacity and reduce the service time in electricity supply. The design of charging control system however requires a good understanding of the system dynamic behaviour of the battery first. In the present study, a first-order system dynamics model of lead-acid battery at different operating points near the overcharge voltage was derived experimentally, from which a charging control system based on PI algorithm was developed using PWM charging technique. The feedback control system for battery charging after the overcharge point (14 V) was designed to compromise between the set-point response and the disturbance rejection. The experimental results show that the control system can suppress the battery voltage overshoot within 0.1 V when the solar irradiation is suddenly changed from 337 to 843 W/m{sup 2}. A long-term outdoor test for a solar LED lighting system shows that the battery voltage never exceeded 14.1 V for the set point 14 V and the control system can prevent the battery from overcharging. The test result also indicates that the control system is able to increase the charged energy by 78%, as compared to the case that the charging stops after the overcharge point (14 V). (author)

  16. Electrodeposited nanostructured lead dioxide as a thin film electrode for a lightweight lead-acid battery

    NASA Astrophysics Data System (ADS)

    Egan, D. R. P.; Low, C. T. J.; Walsh, F. C.

    Thin films of nanostructured lead dioxide are investigated as a positive electrode material for a lightweight lead-acid battery. The films are obtained by constant current deposition from electrolytes of lead methanesulfonate in methanesulfonic acid. The films are tested in two conditions namely (a) cyclic voltammetry and (b) constant current battery cycling in sulfuric acid. The charge and discharge current density, charge density and charge efficiency are measured as a function of cycle number. The effect of deposition conditions, such as solution temperature (295 and 333 K), type of substrate and electrolyte additive (hexadecyltrimethylammonium hydroxide), on the electrochemical performance of the PbO 2 in sulfuric acid is investigated. It is found that the as-deposited lead dioxide film is compact and nanostructured β-phase structure. Following successive cycling in sulfuric acid, the compact thin film gradually transforms into a porous microstructure consisting of positive active material (PbO 2 and PbSO 4), several tens of nanometres size. The charge density, discharge density and peak discharge current density of the PbO 2 improve with cycling of the thin film electrode.

  17. Hydrometallurgical recovery of metal values from sulfuric acid leaching liquor of spent lithium-ion batteries.

    PubMed

    Chen, Xiangping; Chen, Yongbin; Zhou, Tao; Liu, Depei; Hu, Hang; Fan, Shaoyun

    2015-04-01

    Environmentally hazardous substances contained in spent Li-ion batteries, such as heavy metals and nocuous organics, will pose a threat to the environment and human health. On the other hand, the sustainable recycling of spent lithium-ion batteries may bring about environmental and economic benefits. In this study, a hydrometallurgical process was adopted for the comprehensive recovery of nickel, manganese, cobalt and lithium from sulfuric acid leaching liquor from waste cathode materials of spent lithium-ion batteries. First, nickel ions were selectively precipitated and recovered using dimethylglyoxime reagent. Recycled dimethylglyoxime could be re-used as precipitant for nickel and revealed similar precipitation performance compared with fresh dimethylglyoxime. Then the separation of manganese and cobalt was conducted by solvent extraction method using cobalt loaded D2EHPA. And McCabe-Thiele isotherm was employed for the prediction of the degree of separation and the number of extraction stages needed at specific experimental conditions. Finally, cobalt and lithium were sequentially precipitated and recovered as CoC2O4 ⋅ 2H2O and Li2CO3 using ammonium oxalate solution and saturated sodium carbonate solution, respectively. Recovery efficiencies could be attained as follows: 98.7% for Ni; 97.1% for Mn, 98.2% for Co and 81.0% for Li under optimized experimental conditions. This hydrometallurgical process may promise a candidate for the effective separation and recovery of metal values from the sulfuric acid leaching liquor.

  18. High-performance of PbO2 nanowire electrodes for lead-acid battery

    NASA Astrophysics Data System (ADS)

    Moncada, A.; Mistretta, M. C.; Randazzo, S.; Piazza, S.; Sunseri, C.; Inguanta, R.

    2014-06-01

    PbO2 nanowires were obtained by template electrodeposition in polycarbonate membranes and tested as positive electrode for lead-acid battery. Nanowires were grown on the same material acting as current collector that was electrodeposited too. The nanostructured electrodes were assembled in a zero-gap configuration using commercial negative plate and separator. Cell performance was tested by galvanostatic charge/discharge cycles in a 5 M H2SO4 aqueous electrolyte. PbO2 nanostructured electrodes were able to deliver at 1C rate an almost constant capacity of about 190 mAh g-1 (85% of active material utilization), close to the theoretical value (224 mAh g-1). The nanowire array provides a very large surface area (about 70 times higher than the geometrical one) that enhances the specific capacity of the battery. SEM images of the as-prepared and cycled electrodes showed that nanowires morphology changes significantly after the initial cycles. Change of morphology led to the formation of very spongy structure, characterized by the presence of macro-voids, which ensured penetration of the electrolyte in the inner areas of the electrode. Besides, PbO2 nanowires showed a very good cycling stability, maintained for more than 1000 cycles. These findings indicate that this new type of electrode might be a promising substitute of positive plates in lead-acid battery.

  19. Hydrometallurgical recovery of metal values from sulfuric acid leaching liquor of spent lithium-ion batteries.

    PubMed

    Chen, Xiangping; Chen, Yongbin; Zhou, Tao; Liu, Depei; Hu, Hang; Fan, Shaoyun

    2015-04-01

    Environmentally hazardous substances contained in spent Li-ion batteries, such as heavy metals and nocuous organics, will pose a threat to the environment and human health. On the other hand, the sustainable recycling of spent lithium-ion batteries may bring about environmental and economic benefits. In this study, a hydrometallurgical process was adopted for the comprehensive recovery of nickel, manganese, cobalt and lithium from sulfuric acid leaching liquor from waste cathode materials of spent lithium-ion batteries. First, nickel ions were selectively precipitated and recovered using dimethylglyoxime reagent. Recycled dimethylglyoxime could be re-used as precipitant for nickel and revealed similar precipitation performance compared with fresh dimethylglyoxime. Then the separation of manganese and cobalt was conducted by solvent extraction method using cobalt loaded D2EHPA. And McCabe-Thiele isotherm was employed for the prediction of the degree of separation and the number of extraction stages needed at specific experimental conditions. Finally, cobalt and lithium were sequentially precipitated and recovered as CoC2O4 ⋅ 2H2O and Li2CO3 using ammonium oxalate solution and saturated sodium carbonate solution, respectively. Recovery efficiencies could be attained as follows: 98.7% for Ni; 97.1% for Mn, 98.2% for Co and 81.0% for Li under optimized experimental conditions. This hydrometallurgical process may promise a candidate for the effective separation and recovery of metal values from the sulfuric acid leaching liquor. PMID:25619126

  20. Selective Acidic Leaching of Spent Zinc-Carbon Batteries Followed by Zinc Electrowinning

    NASA Astrophysics Data System (ADS)

    Shalchian, Hossein; Rafsanjani-Abbasi, Ali; Vahdati-Khaki, Jalil; Babakhani, Abolfazl

    2015-02-01

    In this work, a selective acidic leaching procedure was employed for recycling zinc from spent zinc-carbon batteries. Leaching experiments were carried out in order to maximize zinc recovery and minimize manganese recovery in diluted sulfuric acid media. Response surface methodology and analysis of variance were employed for experimental design, data analysis, and leaching optimization. The experimental design has 28 experiments that include 24 main runs and four replicate in center point. The optimal conditions obtained from the selective acidic leaching experiments, were sulfuric acid concentration of 1 pct v/v, leaching temperature of 343 K (70 °C), pulp density of 8 pct w/v, and stirring speed of 300 rpm. The results show that the zinc and manganese recoveries after staged selective leaching are about 92 and 15 pct, respectively. Finally, metallic zinc with purity of 99.9 pct and electrolytic manganese dioxide were obtained by electrowinning.

  1. Evaluating the performance enhancement of lead acid batteries by forced circulation of the electrolyte

    SciTech Connect

    Wicks, F.; Gilbert, T.J.

    1995-12-31

    Phenomena which may limit the performance of lead-acid batteries are the space charge and corresponding voltage gradient in the boundary between the plates and the electrolyte and also the stratification of the varying density electrolyte during the discharging and charging process. It has been suggested that forced circulation of the electrolyte could improve performance by minimizing these negative effects. However, the amount of benefit has been uncertain. This paper reviews previous work that has been performed to measure and model battery performance. It describes the experimental apparatus that was developed to demonstrate the difference between free and forced circulation of the electrolyte. It then presents experimental data that demonstrates substantial performance improvement results from forced circulation of the electrolyte. These improvements included a 16% improvement in energy output, along with higher power capability.

  2. Research and development of advanced lead-acid batteries for electric vehicle propulsion

    NASA Astrophysics Data System (ADS)

    Andrew, M. G.; Bowman, D. E.

    1987-04-01

    The purpose was to develop an advanced lead-acid battery based on the concept of forced flow of electrolyte through porous electrodes for enhanced battery performance. The objectives were: specific energy of 42 Wh/kg, energy density of 70 Wh/l, and cycle life of 100 cycles. Accomplishments were: 35 flow-through cells with reduced construction time, higher fiber content in the positive active materials (PAM) with increased strength by a factor of 3, high-density PAM for increased life without utilization losses, confirmation of solid-state relaxation theory, methods for measuring permeability, 31 cycles achieved in C-450, oxygen recombination in many test cells, electrolyte reservoir can be below the top of the cells, and completed designs for positive and negative flow-through grids and for the injection molds to produce the grid/plastic laminates.

  3. A study of lead-acid battery efficiency near top-of-charge and the impact on PV system design

    SciTech Connect

    Stevens, J.W.; Corey, G.P.

    1996-07-01

    Knowledge of the charge efficiency of lead-acid batteries near top-of-charge is important to the design of small photovoltaic systems. In order to know how much energy is required from the photovoltaic array in order to accomplish the task of meeting load, including periodic full battery charge, a detailed knowledge of the battery charging efficiency as a function of state of charge is required, particularly in the high state-of-charge regime, as photovoltaic systems are typically designed to operate in the upper 20 to 30% of battery state-of-charge. This paper presents the results of a process for determining battery charging efficiency near top-of-charge and discusses the impact of these findings on the design of small PV systems.

  4. Classification of illicit heroin by UPLC-Q-TOF analysis of acidic and neutral manufacturing impurities.

    PubMed

    Liu, Cuimei; Hua, Zhendong; Bai, Yanping

    2015-12-01

    The illicit manufacture of heroin results in the formation of trace levels of acidic and neutral manufacturing impurities that provide valuable information about the manufacturing process used. In this work, a new ultra performance liquid chromatography-quadrupole-time of flight mass spectrometry (UPLC-Q-TOF) method; that features high resolution, mass accuracy and sensitivity for profiling neutral and acidic heroin manufacturing impurities was developed. After the UPLC-Q-TOF analysis, the retention times and m/z data pairs of acidic and neutral manufacturing impurities were detected, and 19 peaks were found to be evidently different between heroin samples from "Golden Triangle" and "Golden Crescent". Based on the data set of these 19 impurities in 150 authentic heroin samples, classification of heroin geographic origins was successfully achieved utilizing partial least squares discriminant analysis (PLS-DA). By analyzing another data set of 267 authentic heroin samples, the developed discrimiant model was validated and proved to be accurate and reliable. PMID:26364155

  5. New developments in separators for valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Böhnstedt, W.

    In valve-regulated lead-acid (VRLA) batteries the electrolyte solution has to be immobilized to ensure tiny channels left open for the transfer of oxygen from the positive to the negative electrode. So far microfibre glassmats have predominantly been used, which based on their high porosity and good wettability of the glass fibres are able to retain durably large electrolyte volumes. The tensile strength of such microfibre glassmats remains unsatisfactory. Developments to produce absorbing mats from organic fibres have recently succeeded due to advanced developments in polymers and in fibre production processes as well as in achieving permanent hydrophilisation. Such polypropylene-microfibremats have excellent tensile and puncture strength and—as pockets—can be well integrated into highly automated assembly processes. Test data for polypropylene-microfibremats are presented and compared to microfibre glassmats. Another approach to hamper the electrolyte in its free mobility is to gel it: batteries with gelled electrolyte have been shown to require conventional microporous separators—both for secure fixing of plate spacing as well as for preventing electronic shorts. Despite their complex filling process gel batteries are well accepted for cycling applications, when simultaneously freedom from maintenance is required. Due to the high power requirements for EV batteries there is a trend towards thinner plates and thinner separation; also substantial pressure on the positive electrode and thus also on the separator is desirable to improve the cycling life decisively. A new separator development is presented, which in spite of high porosity (>80%), suffers only little deformation even under very high pressure. It effectively prevents acid stratification, forms no filling profile and permits oxygen transfer.

  6. Nickel-cadmium batteries: effect of electrode phase composition on acid leaching process.

    PubMed

    Nogueira, C A; Margarido, F

    2012-01-01

    At the end of their life, Ni-Cd batteries cause a number of environmental problems because of the heavy metals they contain. Because of this, recycling of Ni-Cd batteries has been carried out by dedicated companies using, normally, pyrometallurgical technologies. As an alternative, hydrometallurgical processes have been developed based on leaching operations using several types of leachants. The effect of factors like temperature, acid concentration, reaction time, stirring speed and grinding of material on the leaching yields of metals contained in anodic and cathodic materials (nickel, cadmium and cobalt) using sulphuric acid, is herein explained based on the structural composition of the electrode materials. The nickel, cobalt and cadmium hydroxide phases, even with a small reaction time (less than 15 minutes) and low temperature (50 degrees C) and acid concentration (1.1 M H2SO4), were efficiently leached. However, leaching of the nickel metallic phase was more difficult, requiring higher values of temperature, acid concentration and reaction time (e.g. 85 degrees C, 1.1 M H2SO4 and 5 h, respectively) in order to obtain a good leaching efficiency for anodic and cathodic materials (70% and 93% respectively). The stirring speed was not significant, whereas the grinding of electrode materials seems to promote the compaction of particles, which appears to be critical in the leaching of Ni degrees. These results allowed the identification and understanding of the relationship between the structural composition of electrode materials and the most important factors that affect the H2SO4 leaching of spent Ni-Cd battery electrodes, in order to obtain better metal-recovery efficiency. PMID:22519122

  7. Epidemiological-environmental study of lead acid battery workers. II. Acute effects of sulfuric acid on the respiratory system

    SciTech Connect

    Gamble, J.; Jones, W.; Hancock, J.

    1984-10-01

    Two hundred and twenty-five (225) workers in five lead acid battery plants were administered a questionnaire containing work-related symptoms, underwent spirometry, and had personal samples for H/sub 2/SO/sub 4/ taken over the shift. Most personal samples were less than 1 mg/m/sup 3/ H/sub 2/SO/sub 4/. Mass median aerodynamic diameter of H/sub 2/SO/sub 4/ from area samples in the formation areas was 2.6-10 ..mu..m. Workers with a higher exposure to acid did not have an increased rate of acute work-related symptoms. Changes in pulmonary function over the shift were not related to levels of airborne lead or airborne acid, sex, age, or smoking status. In acclimated workers, there is no evidence of acute symptoms or reductions in pulmonary function over the shift at concentrations less than 1 mg/m/sup 3/.

  8. The Asian battery market—a decade of change

    NASA Astrophysics Data System (ADS)

    Eckfeld, S.; Manders, J. E.; Stevenson, M. W.

    The Asian battery industry will undergo significant change over the next decade as it adapts to the enormous economic and technological pressures of our rapidly changing world. Europe and North America in recent years have seen significant rationalisation in battery manufacturing capacity and ownership for a variety of reasons. Into the future, Asia will be no exception, but the rate and magnitude of change may conceivably be greater than that already experienced elsewhere. Rationalisation in battery manufacturing plants will occur as a result of the establishment of super plants to manufacture batteries in order to improve the economies of scale and to facilitate the heavy investment in new capital and equipment that will be required to supply the newer technology battery types. The impact of 42 V automotive systems and valve-regulated lead-acid (VRLA) batteries will be influential on this scenario. It is expected that China, Japan, South Korea, and Thailand will feature heavily in the future Asian battery scene at the expense of some established countries and producers. The current state of the battery industry in Asia, factors driving change in Asia, and the likely implications for those companies that are currently manufacturing batteries in Asia or considering a future role in Asia within the coming decade are examined in this paper.

  9. Electrodeposited lead-foam grids on copper-foam substrates as positive current collectors for lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Ji, Keju; Xu, Chen; Zhao, Huihui; Dai, Zhendong

    2014-02-01

    Contemporary lead-acid batteries have a high internal resistance and a limited utilization of their positive active materials (PAM). In order to alleviate these problems, lead (alloy) foam-based positive electrodes for lead-acid batteries are prepared by electrodepositing lead on a copper-foam substrate. Using scanning electron microscopy, flame atomic absorption spectrometry, finite element analysis, cyclic voltammetry, and galvanostatic charge/discharge tests, the effect of the lead foam collectors on the electrochemical performance of the positive electrodes is characterized. The thickness of the lead coating has a strong effect on the corrosion-stability of the copper-foam substrate. In addition, the charge/discharge performance of the batteries is greatly improved by the lead-foam collectors. At the 20-2 h discharge rates, the utilization efficiency of the PAM of 40-PPI lead-foam battery is improved by 19-36% from the cast-grid battery. Combined with the finite element analysis, it appears that the 3D connected network structure of the positive lead foam electrode can reduce the surface current density, the polarization resistance, and the ohmic resistance of the battery because of its larger contact area with the active material. As a result, the lead foam battery has a higher utilization efficiency of the PAM.

  10. Testing of the Eagle-Picher nickel-iron, the Globe ISOA lead-acid, and the Westinghouse nickel-iron battery subsystems in an electric-vehicle environment

    NASA Technical Reports Server (NTRS)

    Hewitt, R.; Bryant, J.

    1982-01-01

    Three full size developmental batteries were tested with electric vehicles; two nickel-iron batteries and a lead-acid battery. Constant speed and driving schedule tests were done on a chassis dynamometer. Several aspects of battery performance were evaluated for capacity, recharge efficiency, voltage response, and self discharge. Each of these three batteries exhibited some strengths and some weaknesses.

  11. Modeling the impact of paste additives and pellet geometry on paste utilization within lead acid batteries during low rate discharges

    NASA Astrophysics Data System (ADS)

    Vargonen, Muhammed M.

    2015-01-01

    When designing a lead acid battery, there are many factors to consider in order to obtain the best compromise of cost, performance, and ease of manufacturability. We use a modeling approach to study some of the key factors which affect the amount of active material which can be utilized during a low rate discharge. We investigate the effects of pellet size, pellet geometry, disconnected grid mesh borders, and inert paste additives. Furthermore, we look at how the internal path length resistance within a pellet is dependent on those features. Our findings correlate well with earlier works, and help to explain some of the previously observed phenomenon. It is observed that utilization is indeed affected by pellet size, but small grid mesh sizes on the order of ∼4 mm edge lengths are necessary in order to realize a significant benefit. Utilization is presented as a function of pellet size, aspect ratio of the pellets, and the loading level of the inert additives in the pellets up to ten percent by volume.

  12. Fuzzy modelling for the state-of-charge estimation of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Burgos, Claudio; Sáez, Doris; Orchard, Marcos E.; Cárdenas, Roberto

    2015-01-01

    This paper introduces a novel fuzzy model based structure for the characterisation of discharge processes in lead-acid batteries. This structure is based on a fuzzy model that characterises the relationship between the battery open-circuit voltage (Voc), the state of charge (SoC), and the discharge current. The model is identified and validated using experimental data that is obtained from an experimental system designed to test battery banks with several charge/discharge profiles. For model identification purposes, two standard experimental tests are implemented; one of these tests is used to identify the Voc-SoC curve, while the other helps to identify additional parameters of the model. The estimation of SoC is performed using an Extended Kalman Filter (EKF) with a state transition equation that is based on the proposed fuzzy model. Performance of the proposed estimation framework is compared with other parametric approaches that are inspired on electrical equivalents; e.g., Thevenin, Plett, and Copetti.

  13. Preparation and characterization of nano-structured lead oxide from spent lead acid battery paste.

    PubMed

    Li, Lei; Zhu, Xinfeng; Yang, Danni; Gao, Linxia; Liu, Jianwen; Kumar, R Vasant; Yang, Jiakuan

    2012-02-15

    As part of contribution for developing a green recycling process of spent lead acid battery, a nanostructural lead oxide was prepared under the present investigation in low temperature calcination of lead citrate powder. The lead citrate, the precursor for preparation of this lead oxide, was synthesized through leaching of spent lead acid battery paste in citric acid solution. Both lead citrate and oxide products were characterized by means of thermogravimetric-differential thermal analysis (TG-DTA), X-ray diffraction (XRD), and scanning electron microscope (SEM). The results showed that the lead citrate was sheet-shape crystal of Pb(C(6)H(6)O(7)) · H(2)O. When the citrate was calcined in N(2) gas, β-PbO in the orthorhombic phase was the main product containing small amount of Pb and C and it formed as spherical particles of 50-60 nm in diameter. On combusting the citrate in air at 370°C (for 20 min), a mixture of orthorhombic β-PbO, tetragonal α-PbO and Pb with the particle size of 100-200 nm was obtained, with β-PbO as the major product. The property of the nanostructural lead oxide was investigated by electrochemical technique, such as cyclic voltammetry (CV). The CV measurements presented the electrochemical redox potentials, with reversibility and cycle stability over 15 cycles.

  14. Reliability of valve-regulated lead-acid batteries for stationary applications.

    SciTech Connect

    De Anda, Mindi Farber; Butler, Paul Charles; Miller, Jennifer L; Moseley, Patrick T.

    2004-03-01

    A survey has been carried out to quantify the performance and life of over 700,000 valve-regulated lead-acid (VRLA) cells, which have been or are being used in stationary applications across the United States. The findings derived from this study have not identified any fundamental flaws of VRLA battery technology. There is evidence that some cell designs are more successful in float duty than others. A significant number of the VRLA cells covered by the survey were found to have provided satisfactory performance.

  15. Distribution of current in the electrodes of lead-acid batteries: a thermographic analysis approach

    NASA Astrophysics Data System (ADS)

    Streza, M.; Nuţ, C.; Tudoran, C.; Bunea, V.; Calborean, A.; Morari, C.

    2016-02-01

    An experimental method for the investigation of the current distribution in the electrodes of lead-acid batteries has been developed. The information is extracted by analysing the heat dissipation in the electrode during the discharge by using a high-performance IR camera. The effect of the current in the metallic grid can be de-convoluted from the total heat produced in the electrode by numerical processing of the temperature distribution over the electrode surface. By its simplicity and effectiveness, the proposed method has the potential to become an important tool in optimising electrode geometry.

  16. The 1975 GSFC Battery Workshop

    NASA Technical Reports Server (NTRS)

    1975-01-01

    The proceedings of the 1975 Goddard Space Flight Center Battery Workshop are presented. The major topics of discussion were nickel cadmium batteries and, to a lesser extent, nickel hydrogen batteries. Battery design, manufacturing techniques, testing programs, and electrochemical characteristics were considered. The utilization of these batteries for spacecraft power supplies was given particular attention.

  17. Research, development, and demonstration of lead-acid batteries for electric-vehicle propulsion. Annual report, 1980

    SciTech Connect

    Not Available

    1981-03-01

    The first development effort in improving lead-acid batteries fore electric vehicles was the improvement of electric vehicle batteries using flat pasted positive plates and the second was for a tubular long life positive plate. The investigation of 32 component variables based on a flat pasted positive plate configuration is described. The experiment tested 96 - six volt batteries for characterization at 0, 25, and 40/sup 0/C and for cycle life capability at the 3 hour discharge rate with a one cycle, to 80% DOD, per day regime. Four positive paste formulations were selected. Two commercially available microporous separators were used in conjunction with a layer of 0.076 mm thick glass mat. Two concentrations of battery grade sulfuric acid were included in the test to determine if an increase in concentration would improve the battery capacity sufficient to offset the added weight of the more concentrated solution. Two construction variations, 23 plate elements with outside negative plates and 23 plate elements with outside positive plates, were included. The second development effort was an experiment designed to study the relationship of 32 component variables based on a tubular positive plate configuration. 96-six volt batteries were tested at various discharge rates at 0, 25, and 40/sup 0/C along with cycle life testing at 80% DOD of the 3 hour rate. 75 batteries remain on cycle life testing with 17 batteries having in excess of 365 life cycles. Preliminary conclusions indicate: the tubular positive plate is far more capable of withstanding deep cycles than is the flat pasted plate; as presently designed 40 Whr/kg can not be achieved, since 37.7 Whr/kg was the best tubular data obtained; electrolyte circulation is impaired due to the tight element fit in the container; and a redesign is required to reduce the battery weight which will improve the Whr/kg value. This redesign is complete and new molds have been ordered.

  18. Hydrometallurgical recovery of metal values from sulfuric acid leaching liquor of spent lithium-ion batteries

    SciTech Connect

    Chen, Xiangping; Chen, Yongbin; Zhou, Tao Liu, Depei; Hu, Hang; Fan, Shaoyun

    2015-04-15

    Highlights: • Selective precipitation and solvent extraction were adopted. • Nickel, cobalt and lithium were selectively precipitated. • Co-D2EHPA was employed as high-efficiency extraction reagent for manganese. • High recovery percentages could be achieved for all metal values. - Abstract: Environmentally hazardous substances contained in spent Li-ion batteries, such as heavy metals and nocuous organics, will pose a threat to the environment and human health. On the other hand, the sustainable recycling of spent lithium-ion batteries may bring about environmental and economic benefits. In this study, a hydrometallurgical process was adopted for the comprehensive recovery of nickel, manganese, cobalt and lithium from sulfuric acid leaching liquor from waste cathode materials of spent lithium-ion batteries. First, nickel ions were selectively precipitated and recovered using dimethylglyoxime reagent. Recycled dimethylglyoxime could be re-used as precipitant for nickel and revealed similar precipitation performance compared with fresh dimethylglyoxime. Then the separation of manganese and cobalt was conducted by solvent extraction method using cobalt loaded D2EHPA. And McCabe–Thiele isotherm was employed for the prediction of the degree of separation and the number of extraction stages needed at specific experimental conditions. Finally, cobalt and lithium were sequentially precipitated and recovered as CoC{sub 2}O{sub 4}⋅2H{sub 2}O and Li{sub 2}CO{sub 3} using ammonium oxalate solution and saturated sodium carbonate solution, respectively. Recovery efficiencies could be attained as follows: 98.7% for Ni; 97.1% for Mn, 98.2% for Co and 81.0% for Li under optimized experimental conditions. This hydrometallurgical process may promise a candidate for the effective separation and recovery of metal values from the sulfuric acid leaching liquor.

  19. Life-cycle energy analyses of electric vehicle storage batteries

    NASA Astrophysics Data System (ADS)

    Sullivan, D.; Morse, T.; Patel, P.; Patel, S.; Bondar, J.; Taylor, L.

    1980-12-01

    Nickel-zinc, lead-acid, nickel-iron, zinc-chlorine, sodium-sulfur (glass electrolyte), sodium-sulfur (ceramic electrolyte), lithium-metal sulfide, and aluminum-air batteries were studied in order to evaluate the energy used to produce the raw materials and to manufacture the battery, the energy consumed by the battery during its operational life, and the energy that could be saved from the recycling of battery materials into new raw materials. The value of the life cycle analysis approach is that it includes the various penalties and credits associated with battery production and recycling, which enables a more accurate determination of the system's ability to reduce the consumption of scarce fuels. Battery component materials, the energy requirements for battery production, and credits for recycling are described. The operational energy for an electric vehicle and the procedures used to determine it are discussed.

  20. Quartz resonator state-of-charge monitor for lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Cernosek, R. W.; Martin, S. J.; Wessendorf, K. O.; Rumpf, A. N.

    We have demonstrated that a thickness shear mode quartz resonator can be used as a real-time, in situ monitor of the state-of-charge of lead-acid batteries. The resonator is sensitive to changes in the density and viscosity of the sulfuric acid electrolyte. Both of these liquid parameters vary monotonically with the battery state-of-charge. This new monitor is more precise than sampling hydrometers, and since it is compatible with the corrosive electrolyte environment, it can be used for in situ monitoring. A TSM resonator consists of gold electrodes deposited on opposite surfaces of a thin AT-cut quartz crystal. When an RF voltage is applied to the electrodes, a shear strain is introduced in the piezoelectric quartz and mechanical resonance occurs between the surfaces. A liquid in contact with one of the quartz surfaces is viscously entrained, which perturbs the resonant frequency and resonance magnitude. If the surface is smooth, the changes in both frequency and magnitude are proportional to (rho(eta))(exp (1/2)), where rho is the liquid density and eta is the viscosity.

  1. Quartz resonator state-of-charge monitor for lead-acid batteries

    SciTech Connect

    Cernosek, R.W.; Martin, S.J.; Wessendorf, K.O.; Rumpf, A.N.

    1994-06-01

    We have demonstrated that a thickness shear mode quartz resonator can be used as a real-time, in situ monitor of the state-of-charge of lead-acid batteries. The resonator is sensitive to hanges in the density and viscosity of the sulfuric acid electrolyte. Both of these liquid parameters vary monotonically with the battery state-of-charge. This new monitor is more precise than sampling hydrometers, and since it is compatible with the Corrosive electrolyte environment, it can be used for in situ monitoring. A TSM resonator consists of gold electrodes deposited on opposite surfaces of a thin AT-cut quartz crystal. When an RF voltage is applied to the electrodes, a shear strain is introduced in the piezoelectric quartz and mechanical resonance occurs between the surfaces. A liquid in contact with one of the quartz surfaces is viscously entrained, which perturbs the resonant frequency and resonance magnitude. If the surface is smooth, the changes in both frequency and magnitude are proportional to ({rho}{eta}) {sup {1/2}}, where {rho} is the liquid density and {eta} is the viscosity.

  2. A New Fe/V Redox Flow Battery Using Sulfuric/Chloric Mixed Acid Supporting Electrolyte

    SciTech Connect

    Wang, Wei; Nie, Zimin; Chen, Baowei; Chen, Feng; Luo, Qingtao; Wei, Xiaoliang; Xia, Guanguang; Skyllas-Kazacos, Maria; Li, Liyu; Yang, Zhenguo

    2012-04-01

    A redox flow battery using Fe2+/Fe3+ and V2+/V3+ redox couples in chloric/sulphuric mixed acid supporting electrolyte was investigated for potential stationary energy storage applications. The Fe/V redox flow cell using mixed reactant solutions operated within a voltage window of 0.5-1.35 V with a nearly 100% utilization ratio and demonstrated stable cycling over 100 cycles with energy efficiency > 80% and no capacity fading at room temperature. A 25% improvement in the discharge energy density of the Fe/V cell was achieved compared with the previous reported Fe/V cell using pure chloride acid supporting electrolyte. Stable performance was also achieved in the temperature range between 0 C and 50 C as well as using microporous separator as the membrane. The improved electrochemical performance at room temperature makes the Fe/V redox flow battery a promising option as a stationary energy storage device to enable renewable integration and stabilization of the electrical grid.

  3. Research, development, and demonstration of lead-acid batteries for electric vehicle propulsion. Annual report for 1980

    SciTech Connect

    Not Available

    1981-03-01

    Work performed during Oct. 1, 1979 to Sept. 30, 1980 for the development of lead-acid batteries for electric vehicle propulsion is described. During this report period many of the results frpm Globe Battery's design, materials and process development programs became evident in the achievement of the ISOA (Improved State of Art) specific energy, specific power, and energy efficiency goals while testing in progress also indicates that the cycle life goal can be met. These programs led to the establishment of a working pilot assembly line which produced the first twelve volt ISOA modules. Five of these modules were delivered to the National Battery Test Laboratory during the year for capacity, power and life testing, and assembly is in progress of three full battery systems for installation in vehicles. In the battery subsystem area, design of the acid circulation system for a ninety-six volt ISOA battery pack was completed and assembly of the first such system was initiated. Charger development has been slowed by problems encountered with reliability of some circuits but a prototype unit is being prepared which will meet the charging requirements of our ninety-six volt pack. This charger will be available during the 1981 fiscal year.

  4. Recovery of zinc and manganese, and other metals (Fe, Cu, Ni, Co, Cd, Cr, Na, K) from Zn-MnO2 and Zn-C waste batteries: Hydroxyl and carbonate co-precipitation from solution after reducing acidic leaching with use of oxalic acid

    NASA Astrophysics Data System (ADS)

    Sobianowska-Turek, A.; Szczepaniak, W.; Maciejewski, P.; Gawlik-Kobylińska, M.

    2016-09-01

    The article discusses the current situation of the spent batteries and portable accumulators management. It reviews recycling technologies of the spent batteries and portable accumulators which are used in the manufacturing installations in the world. Also, it presents the authors' research results on the reductive acidic leaching of waste material of the zinc-carbon batteries (Zn-C) and zinc-manganese batteries (alkaline Zn-MnO2) delivered by a company dealing with mechanical treatment of this type of waste stream. The research data proved that the reductive acidic leaching (H2SO4 + C2H2O4) of the battery's black mass allows to recover 85.0% of zinc and 100% of manganese. Moreover, it was found that after the reductive acidic leaching it is possible to recover nearly 100% of manganese, iron, cadmium, and chromium, 98.0% of cobalt, 95.5% of zinc, and 85.0% of copper and nickel from the solution with carbonate method. On the basis of the results, it is possible to assume that the carbonate method can be used for the preparation of manganese-zinc ferrite.

  5. Studies on electrolyte formulations to improve life of lead acid batteries working under partial state of charge conditions

    NASA Astrophysics Data System (ADS)

    Hernández, J. C.; Soria, M. L.; González, M.; García-Quismondo, E.; Muñoz, A.; Trinidad, F.

    For decades, valve regulated lead acid batteries with gel electrolyte have proved their excellent performance in deep cycling applications. However, their higher cost, when compared with flooded batteries, has limited their use in cost sensitive applications, such as automotive or PV installations. The use of flooded batteries in deep or partial state of charge working conditions leads to limited life due to premature capacity loss provoked by electrolyte stratification. Different electrolyte formulations have been tested, in order to achieve the best compromise between cost and life performance. Work carried out included electrochemical studies in order to determine the electrolyte stability and diffusional properties, and kinetic studies to check the processability of the electrolyte formulation. Finally, several 12 V batteries have been assembled and tested according to different ageing profiles.

  6. The Use of Pristine and Intercalated Graphite Fiber Composites as Buss Bars in Lead-Acid Batteries

    NASA Technical Reports Server (NTRS)

    Opaluch, Amanda M.

    2004-01-01

    This study was conducted as a part of the Firefly Energy Space Act Agreement project to investigate the possible use of composite materials in lead acid batteries. Specifically, it examined the use of intercalated graphite composites as buss bars. Currently, buss bars of these batteries are made of lead, a material that is problematic for several reasons. Over time, the lead is subject to both corrosion at the positive plate and sulfation at the negative plate, resulting in decreased battery life. In addition, the weight and size of the lead buss bars make for a heavy and cumbersome battery that is undesirable. Functionality and practicality of lead buss bars is adequate at best; consequently, investigation of more efficient composite materials would be advantageous. Practically speaking, graphite composites have a low density that is nearly one fourth that of its lead counterpart. A battery made of less dense materials would be more attractive to the consumer and the producer because it would be light and convenient. More importantly, low weight would be especially beneficial because it would result in greater overall power density of the battery. In addition to power density, use of graphite composite materials can also increase the life of the battery. From a functional standpoint, corrosion and sulfation at the positive and negative plates are major obstacles when considering how to extend battery life. Neither of these reactions are a factor when graphite composites replace lead parts because graphite is chemically non-reactive with the electrolyte within the battery. Without the problem of corrosion or sulfation, battery life expectancy can be almost doubled. The replacement of lead battery parts with composite materials is also more environmentally favorable because of easy disposal of organic materials. For this study, both pristine and bromine intercalated single-ply graphite fiber composites were created. The composites were fabricated in such a way as to

  7. Determination of the lead-acid battery's dynamic response using Butler-Volmer equation for advanced battery management systems in automotive applications

    NASA Astrophysics Data System (ADS)

    Piłatowicz, Grzegorz; Budde-Meiwes, Heide; Kowal, Julia; Sarfert, Christel; Schoch, Eberhard; Königsmann, Martin; Sauer, Dirk Uwe

    2016-11-01

    Micro-hybrid vehicles (μH) are currently starting to dominate the European market and seize constantly growing share of other leading markets in the world. On the one hand, the additional functionality of μH reduces the CO2 emissions and improves the fuel economy, but, on the other hand, the additional stress imposed on the lead-acid battery reduces significantly its expected service life in comparison to conventional vehicles. Because of that μH require highly accurate battery state detection solutions. They are necessary to ensure the vehicle reliability requirements, prolong service life and reduce warranty costs. This paper presents an electrical model based on Butler-Volmer equation. The main novelty of the presented approach is its ability to predict accurately dynamic response of a battery considering a wide range of discharge current rates, state-of-charges and temperatures. Presented approach is fully implementable and adaptable in state-of-the-art low-cost platforms. Additionally, shown results indicate that it is applicable as a supporting tool for state-of-charge and state-of-health estimation and scalable for the different battery technologies and sizes. Validation using both static pulses and dynamic driving profile resulted in average absolute error of 124 mV regarding cranking current rate of 800 A respectively.

  8. Polydivinylferrocene surface modified electrode for measuring state-of-charge of lead-acid battery

    NASA Astrophysics Data System (ADS)

    Lee, Todd; Singh, Pritam; Baker, Murray V.; Issa, Touma B.

    This paper outlines an investigation of the electrochemical behaviour of polymeric divinylferrocene (PDVF) produced by direct polymerisation of divinylferrocene (DVF) monomer on a glassy carbon substrate. The findings indicate that PDVF undergoes reversible reduction/oxidation in neutral and acidic aqueous media containing perchlorate (ClO 4 -) and sulfhate (SO 4 2-). The anodic peak potential of the PDVF shifts linearly to less positive potentials as the sulfuric acid (H 2SO 4) concentration is increased from 1 to 5 M. The polymer film strongly adheres to the glassy carbon surface and is electrochemically stable when subjected to repeated voltammetric cycling in the potential range of -0.2 to +0.8 V vs. Ag|AgCl. The potential of the partially oxidized film of PVDF on a glassy carbon substrate against a Ag|AgCl/KCl reference electrode in sulfuric acid solution is stable, reproducible and varies linearly with the acid concentration in the range of 1-5 M. This observation may be suitable for potentiometrically measuring the state-of-charge of lead-acid batteries.

  9. Lithium Ion Batteries

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Lithium ion batteries, which use a new battery chemistry, are being developed under cooperative agreements between Lockheed Martin, Ultralife Battery, and the NASA Lewis Research Center. The unit cells are made in flat (prismatic) shapes that can be connected in series and parallel to achieve desired voltages and capacities. These batteries will soon be marketed to commercial original-equipment manufacturers and thereafter will be available for military and space use. Current NiCd batteries offer about 35 W-hr/kg compared with 110 W-hr/kg for current lithium ion batteries. Our ultimate target for these batteries is 200 W-hr/kg.

  10. Woven-grid sealed quasi-bipolar lead-acid battery construction and fabricating method

    NASA Technical Reports Server (NTRS)

    Rippel, Wally E. (Inventor)

    1989-01-01

    A quasi-bipolar lead-acid battery construction includes a plurality of bipolar cells disposed in side-by-side relation to form a stack, and a pair of monoplanar plates at opposite ends of the stack, the cell stack and monopolar plates being contained within a housing of the battery. Each bipolar cell is loaded with an electrolyte and composed of a bipolar electrode plate and a pair of separator plates disposed on opposite sides of the electrode plate and peripherally sealed thereto. Each bipolar electrode plate is composed of a partition sheet and two bipolar electrode elements folded into a hairpin configuration and applied over opposite edges of the partition sheet so as to cover the opposite surfaces of the opposite halves thereof. Each bipolar electrode element is comprised of a woven grid with a hot-melt strip applied to a central longitudinal region of the grid along which the grid is folded into the hairpin configuration, and layers of negative and positive active material pastes applied to opposite halves of the grid on opposite sides of the central hot-melt strip. The grid is made up of strands of conductive and non-conductive yarns composing the respective transverse and longitudinal weaves of the grid. The conductive yarn has a multi-stranded glass core surrounded and covered by a lead sheath, whereas the non-conductive yarn has a multi-stranded glass core surrounded and covered by a thermally activated sizing.

  11. Investigating the use of porous, hollow glass microspheres in positive lead acid battery plates

    NASA Astrophysics Data System (ADS)

    Sorge, Matthew; Bean, Thomas; Woodland, Travis; Canning, John; Cheng, I. Frank; Edwards, Dean B.

    2014-11-01

    Porous, hollow, glass microspheres (PHGMs) can be used to increase porosity in lead acid battery electrodes to improve the battery's power and energy performance at higher discharge rates. As reported in this paper, the PHGM additives did improve electrolyte storage and porosity in the electrodes. However, the nonconductive PHGMs do reduce the critical volume fraction (CVF) of the electrodes as predicted from conductivity models. The increase in electrode performance due to increased porosity may therefore be partially offset by the drop in capacity due to a lower critical volume fraction. Empirical equations are developed that relate the CFV and porosity of an electrode to the amount, size, and porosity of the additives in that electrode. The porosity estimates made from the empirical equations compare favorably with the experimental data from plates fabricated with these additives. The performance of electrodes with additives is estimated from computer models using the electrode's CVF and porosity as provided by the equations. Tests were performed on plates having volume loadings of PHGMs from 11% to 44% of total solids in positive electrodes to determine their effect on active material utilizations. The results from these discharge tests are reported and compared with theoretical models.

  12. Search for an optimized cyclic charging algorithm for valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Nelson, R. F.; Sexton, E. D.; Olson, J. B.; Keyser, M.; Pesaran, A.

    Valve-regulated lead-acid (VRLA) batteries are characterized by relatively poor performance in cyclic applications of the order of two hundred to three hundred 100% depth-of-discharge (DoD) cycles. Failure is due to sulfation of the negative plate and softening of the positive active-material. It is felt that this failure mode arises from abnormally high levels of oxygen recombination that arise due to decreases in separator saturation levels as VRLA batteries age. Charging algorithms have been developed to address this changing condition throughout life. The key step is the finish of charge where, traditionally, low currents and low overcharge limits have been employed with poor results. It has been found that using high finishing currents in an alternating charge-rest algorithm results in proper recharge of the negative plate without creating unacceptable temperature increases. This has resulted in deep-discharge lifetimes of 800 to 1000 cycles, particularly when using a charging algorithm employing only partial recharges (97-100% return) interspersed with full conditioning recharges every 10th cycle. With such minimal average overcharge levels, deep-cycle lifetimes approaching 1000 cycles have been achieved without experiencing failure due to massive grid corrosion.

  13. Effects of rest time on discharge response and equivalent circuit model for a lead-acid battery

    NASA Astrophysics Data System (ADS)

    Devarakonda, Lalitha; Hu, Tingshu

    2015-05-01

    This work carries out a detailed investigation on the effects of rest time on the discharge response and the parameters of the Thevenin's equivalent circuit model for a lead acid battery. Traditional methods for battery modeling require a long rest time before a discharging test so that a steady state is reached for the open circuit voltage. In a recent work, we developed an algebraic method for parameter identification of circuit models for batteries by applying discharging tests after variable and possibly very short rest time. This new method opens a door to the understanding of the effects of rest time on battery behavior, which may be used for better simulation, analysis and design of battery powered systems for improved battery efficiency and state of health. As we used the new method to extract circuit parameters after different rest times, we observed some unexpected results on the relationship between the rest time and circuit parameters. The initial voltages on the capacitors can be negative and becomes more negative as the rest time is increased. We also observed that the time constants increase with rest time. Relationships between rest time and other parameters are also reported in this paper.

  14. Modeling of the cranking and charging processes of conventional valve regulated lead acid (VRLA) batteries in micro-hybrid applications

    NASA Astrophysics Data System (ADS)

    Gou, Jun; Lee, Anson; Pyko, Jan

    2014-10-01

    The cranking and charging processes of a VRLA battery during stop-start cycling in micro-hybrid applications were simulated by one dimensional mathematical modeling, to study the formation and distribution of lead sulfate across the cell and analyze the resulting effect on battery aging. The battery focused on in this study represents a conventional VRLA battery without any carbon additives in the electrodes or carbon-based electrodes. The modeling results were validated against experimental data and used to analyze the "sulfation" of negative electrodes - the common failure mode of lead acid batteries under high-rate partial state of charge (HRPSoC) cycling. The analyses were based on two aging mechanisms proposed in previous studies and the predictions showed consistency with the previous teardown observations that the sulfate formed at the negative interface is more difficult to be converted back than anywhere else in the electrodes. The impact of cranking pulses during stop-start cycling on current density and the corresponding sulfate layer production was estimated. The effects of some critical design parameters on sulfate formation, distribution and aging over cycling were investigated, which provided guidelines for developing models and designing of VRLA batteries in micro-hybrid applications.

  15. A novel flow battery-A lead-acid battery based on an electrolyte with soluble lead(II). Part VI. Studies of the lead dioxide positive electrode

    NASA Astrophysics Data System (ADS)

    Pletcher, Derek; Zhou, Hantao; Kear, Gareth; Low, C. T. John; Walsh, Frank C.; Wills, Richard G. A.

    The structure of thick lead dioxide deposits (approximately 1 mm) formed in conditions likely to be met at the positive electrode during the charge/discharge cycling of a soluble lead-acid flow battery is examined. Compact and well adherent layers are possible with current densities >100 mA cm -2 in electrolytes containing 0.1-1.5 M lead(II) and methanesulfonic acid concentrations in the range 0-2.4 M; the solutions also contained 5 mM hexadecyltrimethylammonium cation, C 16H 33(CH 3) 3N +. From the viewpoint of the layer properties, the limitation is stress within the deposit leading to cracking and lifting away from the substrate; the stress appears highest at high acid concentration and high current density. There are, however, other factors limiting the maximum current density for lead dioxide deposition, namely oxygen evolution and the overpotential associated with the deposition of lead dioxide. A strategy for operating the soluble lead-acid flow battery is proposed.

  16. Comparative response of lead-acid and nickel-iron batteries to pulsed and constant-current loads

    NASA Astrophysics Data System (ADS)

    Deluca, W. H.; Tummillo, A. F.; Biwer, T. L.; Christianson, C. C.; Hornstra, F.; Yao, N. P.

    1983-06-01

    Improved lead acid and nickel iron batteries were developed for use in electric vehicles. The response of these batteries to given discharge conditions differs according to characteristics of each system. The discharge capacity of the lead acid system is reduced at increased discharge rates and its internal resistance is a function of both depth of discharge (DOD) and discharge rate. Open circuit stand times at DOD levels 50% reduce the internal resistance of the lead acid system and provide a corresponding increase in its availability capacity. The discharge capacity and internal resistance of the nickel/iron system are virtually independent of both discharge rate and open circuit stand times during discharge. With pulsed current loads, the available energy and power output of both battery systems are always less than those obtained with equivalent constant current loads due to increased internal power losses. The nickel-iron system exhibits an internal inductance that is significantly greater than that for the lead acid system thereby causing potentially damaging voltage transients. The test procedures and system employed, test data, and methods for predicting battery response are described.

  17. A lead-film electrode on an aluminium substrate to serve as a lead-acid battery plate

    NASA Astrophysics Data System (ADS)

    Yolshina, L. A.; Kudyakov, V. Ya; Zyryanov, V. G.

    Compact lead layers have been deposited on the surfaces of aluminium and aluminium alloys. These coatings are uniform in thickness and have high porosity. The lead-film electrode produced on aluminium plate can be used as the positive electrode in a lead-acid battery.

  18. An Exploratory Study Of Lead Recovery In Lead-Acid Battery Lifecycle In US Market: An Evidence-Based Approach

    EPA Science Inventory

    Background: This research examines lead recovery and recycling in lead-acid batteries (LAB) which account for 88% of US lead consumption. We explore strategies to maximize lead recovery and recycling in the LAB lifecycle. Currently, there is limited information on recycling ra...

  19. Experimental analysis of lead-in-air sources in lead-acid battery manufacture.

    PubMed

    Caplan, K J; Knutson, G W

    1979-07-01

    Plant-scale experimental sampling programs were carried out to determine the contribution to the lead-in-air exposure from (a) fork-truck transport of pasted plates in racks and (b) manual loading and unloading of plates from racks. Fork-truck transport was found not significant under "clean" conditions. Manual loading and unloading was found significant.

  20. Stannous sulfate as an electrolyte additive for lead acid battery made from a novel ultrafine leady oxide

    NASA Astrophysics Data System (ADS)

    Wang, Qin; Liu, Jianwen; Yang, Danni; Yuan, Xiqing; Li, Lei; Zhu, Xinfeng; Zhang, Wei; Hu, Yucheng; Sun, Xiaojuan; Liang, Sha; Hu, Jingping; Kumar, R. Vasant; Yang, Jiakuan

    2015-07-01

    The effects of SnSO4 as an electrolyte additive on the microstructure of positive plate and electrochemical performance of lead acid battery made from a novel leady oxide are investigated. The novel leady oxide is synthesized through leaching of spent lead paste in citric acid solution. The novel leady oxides are used to prepare working electrode (WE) subjected to electrochemical cyclic voltammetry (CV) tests. Moreover, the novel leady oxides are used as active materials of positive plate assembled as a testing battery of 1.85 A h capacity. In CV tests, SEM/EDX results show that the major crystalline phase of the paste in WE after CV cycles is PbSO4. The larger column-shaped PbSO4 crystals easily generate in the paste of WE without an electrolyte additive of SnSO4. However, PbSO4 crystals significantly become smaller with the addition of SnSO4 in the electrolyte. In batteries testing, SEM results show that an electrolyte additive of SnSO4 could effectively decrease PbO2 particle size in the positive active materials of the teardown battery at the end of charging procedure. It is indicated that an electrolyte additive of SnSO4 could have a positive influence on restraining larger particles of irreversible sulfation in charge/discharge cycles of battery testing.

  1. Procedures for safe handling of off-gases from electric vehicle lead-acid batteries during overcharge

    SciTech Connect

    LaBelle, S.J.; Bhattacharyya, M.H.; Loutfy, R.O.; Varma, R.

    1980-01-25

    The potential for generation of toxic gases from lead-acid batteries has long been recognized. Prior to the current interest in electric vehicles, there were no studies specificaly oriented to toxic gas release from traction batteries, however. As the Department of Energy Demonstration Project (in the Electric and Hybrid Vehicle Program) progresses, available data from past studies and parallel health effects programs must be digested into guidance to the drivers and maintenance personnel, tailored to their contact with electric vehicles. The basic aspects of lead-acid battery operation, vehicle use, and health effects of stibine and arsine to provide electric vehicle users with the information behind the judgment that vehicle operation and testing may proceed are presented. Specifically, it is concluded that stibine generation or arsine generation at rapid enough rates to induce acute toxic response is not at all likely. Procedures to guard against low-level exposure until more definitive data on ambient concentrations of the gases are collected are presented for both charging the batteries and driving the vehicles. A research plan to collect additional quantitative data from electric traction batteries is presented.

  2. Nonlinear phenomenon in monocrystalline silicon based PV module for low power system: Lead acid battery for low energy storage

    NASA Astrophysics Data System (ADS)

    El Amrani, A.; El Amraoui, M.; El Abbassi, A.; Messaoudi, C.

    2014-11-01

    In the present work, we report the indoor photo-electrical measurements of monocrystalline silicon based photovoltaic (PV) module associated with 4 Ah lead acid battery as a storage unit for low power PV system applications. Concerning the PV module, our measurements show, at low illumination regime, that the short circuit current ISC increases linearly with the illumination power levels. Moreover, for high illumination levels, the mechanism of bimolecular recombination and space charge limitation may be intensified and hence the short current of the PV module ISCMod depends sublinearly on the incident optical power; the behavior is nonlinear. For the open circuit voltage of the PV module VOCMod measurements, a linear variation of the VOCMod versus the short circuit current in semi-logarithmic scale has been noticed. The diode ideality factor n and diode saturation current Is have been investigated; the values of n and Is are approximately of 1.3 and 10-9 A, respectively. In addition, we have shown, for different discharging-charging currents rates (i.e. 0.35 A, 0.2 A and 0.04 A), that the battery voltage decreases with discharging time as well as discharging battery capacity, and on the other hand it increases with the charging time and will rise up until it maximized value. The initial result shows the possibility to use such lead acid battery for low power PV system, which is generally designed for the motorcycle battery.

  3. Investigation of lead dendrite growth in the formation of valve-regulated lead-acid batteries for electric bicycle applications

    NASA Astrophysics Data System (ADS)

    Zeng, Yanzhen; Hu, Jingcheng; Ye, Wenmei; Zhao, Wenchao; Zhou, Gang; Guo, Yonglang

    2015-07-01

    The battery temperature, H2SO4 distribution, Pb2+ ion concentration and composition of the plates during the plate soaking of the 12 V 12 Ah valve-regulated lead-acid (VRLA) battery are studied. A simulated cell composed by two pure Pb plates and the absorptive glass mat (AGM) separator is used to investigate the growth of the lead dendrite in the separator, which is verified by analyzing the faulty batteries after the formation and the failure batteries after the usage. It is found that the H2SO4 is exhausted very quickly after filling and the separator near the plates can become neutral during soaking. Low acidity, high temperature and small PbSO4 particle size will increase the Pb2+ ion concentration. Higher Pb2+ ion concentration makes more PbSO4 tend to deposit on the coarse glass fibers, develop along them and even enwrap the entire fiber. And the fine PbSO4 crystals are continually transformed into large PbSO4 crystals via dissolution-deposition. In the subsequent charge, these PbSO4 crystals will be reduced to the club-shaped lead dendrites and may lead to short circuit of the battery.

  4. Pacific Northwest National Laboratory collaboration with Moltech Corporation to manufacture lithium polymer batteries (C/PNL/061). Final project report

    SciTech Connect

    Affinito, J.D.

    1996-08-01

    It was shown that all 7 of the layers of Moltech`s Li polymer battery are compatible with simultaneous, in-line, vacuum deposition onto a flexible plastic substrate via PNNL`s PML and LML technology. All the materials, including Li, could be deposited in a single pass without melting the substrate. Two problems were encountered and are discussed.

  5. Improved lead recovery and sulphate removal from used lead acid battery through electrokinetic technique.

    PubMed

    Soundarrajan, C; Sivasankar, A; Maruthamuthu, S; Veluchamy, A

    2012-05-30

    This paper presents improvement in lead (Pb) recovery and sulphate removal from used Pb acid battery (ULAB) through Electrokinetic technique, a process aimed to eliminate environmental pollution that arises due to emission of gases and metal particles from the existing high temperature pyrometallurgical process. Two different cell configurations, (1) one with Nafion membrane placed between anode and middle compartments and Agar membrane between cathode and middle compartments and (2) another with only Agar membrane placed between both sides of the middle compartments were designed for the Pb and sulphate separation from ULAB. This paper concludes that the cell with only Agar membranes performed better than the cell with Nafion and Agar membranes in combinations and also explains the mechanism underlying the chemical and electrochemical processes in the cell.

  6. Effects of exposure to lead among lead-acid battery factory workers in Sudan.

    PubMed

    Awad el Karim, M A; Hamed, A S; Elhaimi, Y A; Osman, Y; el Karim, M A

    1986-01-01

    Health effects of occupational exposure to lead were investigated among 92 exposed workers in lead-acid battery factory and 40 nonexposed workers serving as a control group from an oil mill in Khartoum North industrial area. The two groups were closely similar in age, stature, body weight, and socioeconomic conditions. A highly significant increase (P less than .01) was recorded in blood lead, urinary coproporphyrin, and basophilic stippled red blood cells of the exposed group in comparison to the control group. Central nervous system symptoms (insomnia, fatigue, weakness, and drowsiness) were reported by 50% and other symptoms such as abdominal colic and constipation were reported by 41% of the exposed group. Blue line on the gum was detected only on 2% of the exposed group. Strong associations between exposure to lead and the prevalence of central nervous system symptoms, abdominal colic, and constipation were recorded. Exposure to exceedingly high levels of lead in the working environment causes adverse health effects.

  7. A cerium-lead redox flow battery system employing supporting electrolyte of methanesulfonic acid

    NASA Astrophysics Data System (ADS)

    Na, Zhaolin; Xu, Shengnan; Yin, Dongming; Wang, Limin

    2015-11-01

    A novel cerium-lead redox flow battery (RFB) employing Ce(IV)/Ce(III) and Pb(II)/Pb redox couples in the supporting electrolyte of methanesulfonic acid (MSA) is developed and preliminarily investigated. The RFB requires no additional catalyst and uses kinetically favorable reactions between low-cost reactants, and provides a desirable discharge voltage of approximately 1.7 V, with high average coulombic efficiency (CE) of 92% and energy efficiency (EE) of 86% over 800 cycles at 298 K. Stable cycling with an acceptable performance is achieved for a board operating temperature range of 253 K-313 K. The excellent performance obtained from the preliminary study suggests that the cerium-lead RFB promises to be applicable to large-scale energy storage for electricity grids.

  8. Development of a charge algorithm for the optimized charging of a 120-V flooded lead-acid lighthouse battery with forced electrolyte destratification. Final report

    SciTech Connect

    Nowak, D.

    1989-10-01

    Proper charging was identified as the most important requirement for the reliable and economical operation of a battery that is part of the hybrid power system for remote lighthouses. Therefore a charge algorithm was developed to optimize charging of a flooded lead-acid battery with forced electrolyte destratification. This algorithm is independent of the operating temperature, the state of charge and the battery age. It controls charging according to the weakest battery module in the pack and is able in the course of several cycles to automatically equalize the performance of the modules in the battery pack without excessive overcharging. The charge algorithm prevents overheating due to bad battery connectors and quite generally responds to all causes of poor charge acceptance with a gentle treatment of the battery during charging.

  9. Health risk assessment of various metal(loid)s via multiple exposure pathways on children living near a typical lead-acid battery plant, China.

    PubMed

    Cao, Suzhen; Duan, Xiaoli; Zhao, Xiuge; Wang, Beibei; Ma, Jin; Fan, Delong; Sun, Chengye; He, Bin; Wei, Fusheng; Jiang, Guibin

    2015-05-01

    Manufacture of lead-acid batteries is of widespread interest because of its emissions of heavy metals and metalloids into environment, harming environmental quality and consequently causing detrimental effects on human health. In this study, exposure pathways and health risks of children to heavy metal(loid)s (Pb, Cd, As, etc) were investigated based on field sampling and questionnaire. Pb was one of the most abundant elements in children's blood, with an elevated blood lead level of 12.45 μg dL(-1). Soil/dust and food were heavily polluted by targeted metal(loid)s. Food ingestion accounted for more than 80% of the total exposure for most metal(loid)s. The non-cancer risks to children were 3-10 times higher than the acceptable level of 1, while the cancer risks were 5-200 times higher than the maximum acceptable level of 1.0 × 10(-4). The study emphasized the significance of effective environmental management, particularly to ensure food security near battery facilities.

  10. A hybrid Li-air battery with buckypaper air cathode and sulfuric acid electrolyte

    SciTech Connect

    Li, YF; Huang, K; Xing, YC

    2012-10-30

    We demonstrate a type of carbon nanotube based buckypaper cathode in a hybrid electrolyte Li-air battery (HyLAB) that showed outstanding discharging performances. The HyLAB has sulfuric acid as the catholyte and a large active electrode area (10 cm(2)). The active cathode layer was made from a buckypaper with 5 wt.% Pt supported on carbon nanotubes (Pt/CNTs) for oxygen reduction and evolution. A similar cathode was constructed with a catalyst of 5 wt.% Pt supported on carbon black (Pt/CB). It is demonstrated that sulfuric acid can achieve high discharging current densities while maintaining relatively high cell potentials. The cell with Pt/CNTs showed a much better performance than with Pt/CB at high current densities. The HyLAB with Pt/CNTs achieved a discharging capacity of 306 mAh/g and a cell voltage of 3.15 V at 0.2 mA/cm(2). The corresponding specific energy is 1067 Wh/kg based on the total weight of the sulfuric acid. Slow decrease in performance was observed, but it can be recovered by refilling the cell with new electrolyte after continuous discharging of more than 75 h. A charge-discharge experiment at 0.2 mA/cm(2) showed that the cell was rechargeable with a capacity of more than 300 mAh/g. (c) 2012 Elsevier Ltd. All rights reserved.

  11. Health hazards of China's lead-acid battery industry: a review of its market drivers, production processes, and health impacts.

    PubMed

    van der Kuijp, Tsering Jan; Huang, Lei; Cherry, Christopher R

    2013-08-03

    Despite China's leaded gasoline phase out in 2000, the continued high rates of lead poisoning found in children's blood lead levels reflect the need for identifying and controlling other sources of lead pollution. From 2001 to 2007, 24% of children in China studied (N = 94,778) were lead poisoned with levels exceeding 100 μg/L. These levels stand well above the global average of 16%. These trends reveal that China still faces significant public health challenges, with millions of children currently at risk of lead poisoning. The unprecedented growth of China's lead-acid battery industry from the electric bike, automotive, and photovoltaic industries may explain these persistently high levels, as China remains the world's leading producer, refiner, and consumer of both lead and lead-acid batteries.This review assesses the role of China's rising lead-acid battery industry on lead pollution and exposure. It starts with a synthesis of biological mechanisms of lead exposure followed by an analysis of the key technologies driving the rapid growth of this industry. It then details the four main stages of lead battery production, explaining how each stage results in significant lead loss and pollution. A province-level accounting of each of these industrial operations is also included. Next, reviews of the literature describe how this industry may have contributed to mass lead poisonings throughout China. Finally, the paper closes with a discussion of new policies that address the lead-acid battery industry and identifies policy frameworks to mitigate exposure.This paper is the first to integrate the market factors, production processes, and health impacts of China's growing lead-acid battery industry to illustrate its vast public health consequences. The implications of this review are two-fold: it validates calls for a nationwide assessment of lead exposure pathways and levels in China as well as for a more comprehensive investigation into the health impacts of the lead-acid

  12. Health hazards of China's lead-acid battery industry: a review of its market drivers, production processes, and health impacts.

    PubMed

    van der Kuijp, Tsering Jan; Huang, Lei; Cherry, Christopher R

    2013-01-01

    Despite China's leaded gasoline phase out in 2000, the continued high rates of lead poisoning found in children's blood lead levels reflect the need for identifying and controlling other sources of lead pollution. From 2001 to 2007, 24% of children in China studied (N = 94,778) were lead poisoned with levels exceeding 100 μg/L. These levels stand well above the global average of 16%. These trends reveal that China still faces significant public health challenges, with millions of children currently at risk of lead poisoning. The unprecedented growth of China's lead-acid battery industry from the electric bike, automotive, and photovoltaic industries may explain these persistently high levels, as China remains the world's leading producer, refiner, and consumer of both lead and lead-acid batteries.This review assesses the role of China's rising lead-acid battery industry on lead pollution and exposure. It starts with a synthesis of biological mechanisms of lead exposure followed by an analysis of the key technologies driving the rapid growth of this industry. It then details the four main stages of lead battery production, explaining how each stage results in significant lead loss and pollution. A province-level accounting of each of these industrial operations is also included. Next, reviews of the literature describe how this industry may have contributed to mass lead poisonings throughout China. Finally, the paper closes with a discussion of new policies that address the lead-acid battery industry and identifies policy frameworks to mitigate exposure.This paper is the first to integrate the market factors, production processes, and health impacts of China's growing lead-acid battery industry to illustrate its vast public health consequences. The implications of this review are two-fold: it validates calls for a nationwide assessment of lead exposure pathways and levels in China as well as for a more comprehensive investigation into the health impacts of the lead-acid

  13. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  14. The interaction of consecutive process steps in the manufacturing of lithium-ion battery electrodes with regard to structural and electrochemical properties

    NASA Astrophysics Data System (ADS)

    Bockholt, Henrike; Indrikova, Maira; Netz, Andreas; Golks, Frederik; Kwade, Arno

    2016-09-01

    The individual steps in the electrode manufacturing process, e.g., conductive additives addition, mixing, and calendering, strongly affect the electrochemical and mechanical properties of the electrodes. LiNi1/3Co1/3Mn1/3O2 (NCM) cathode electrodes with conductive additive variations are fabricated using a reference and an intensive mixing process, and are subsequently calendered to different porosities. It is found that graphite reduces the pore size of NCM electrodes, in contrast to the carbon black that establishes additional nanoscale pores. Electrodes manufactured with reference mixing result in a porous carbon black network with good overall electric pathways, whereas those manufactured with intensive processing result in a dense carbon black network, leading to good short-range contacts, but a lack of long-range contacts. In this case, the addition of graphite as a conductive additive is identified to establish important additional long-range contacts. Due to the structural differences achieved by the compared processing routes, the calendering process can have a positive or negative impact on battery performance.

  15. Irradiation is useful for manufacturing ready-to-eat cooked meat products enriched with folic acid.

    PubMed

    Galán, I; García, M A L; Selgas, M A D

    2011-04-01

    Cooked sausages enriched with folic acid (0.6, 1.2 and 2.4 mg/100 g) were manufactured as ready-to-eat (RTE) products using E-beam radiation (2-4 kGy) as a non-thermal technology. The effects of this treatment on the folic acid content, colour, texture and sensory properties of the final products were studied. The characteristics of sausages were not affected by the presence of folic acid, independently of the amount added, and their overall acceptability was good. Doses of 4 kGy caused losses of folic acid close to 20-30% and significantly decreased the sensory quality (P<0.05). Despite this, the final content of folic acid in all products was sufficient so that 50 g of product gave 100% of the recommended daily allowance (RDA). This new RTE meat product can be considered as a source of folic acid that can help assure adequate levels of this vitamin in the general population.

  16. Development of maintenance-free dry calcium (MFDC) lead-acid battery for automotive use

    NASA Astrophysics Data System (ADS)

    Yoshimura, Tsunenori; Yasuda, Hiroshi

    A maintenance-free, dry calcium (MFDC) developed by the Panasonic Battery (Thailand) Co. Ltd. The battery is designed for automotive applications and is ready for use upon injection of the electrolyte. The MFDC battery employs grids made from a lead-calcium-based alloy. This feature suppresses undesirable loss of electrolyte and enables good recovery of capacity after a long time of storage or a long cycle-life. Moreover, the batteries is a dry-charged type and requires only a low frequency of recharging due to its suppressed self-discharge during storage. Transportation costs are reduced as the battery contains only a small amount of electrolyte during storage.

  17. A review of battery life-cycle analysis : state of knowledge and critical needs.

    SciTech Connect

    Sullivan, J. L.; Gaines, L.; Energy Systems

    2010-12-22

    A literature review and evaluation has been conducted on cradle-to-gate life-cycle inventory studies of lead-acid, nickel-cadmium, nickel-metal hydride, sodium-sulfur, and lithium-ion battery technologies. Data were sought that represent the production of battery constituent materials and battery manufacture and assembly. Life-cycle production data for many battery materials are available and usable, though some need updating. For the remaining battery materials, lifecycle data either are nonexistent or, in some cases, in need of updating. Although battery manufacturing processes have occasionally been well described, detailed quantitative information on energy and material flows is missing. For all but the lithium-ion batteries, enough constituent material production energy data are available to approximate material production energies for the batteries, though improved input data for some materials are needed. Due to the potential benefit of battery recycling and a scarcity of associated data, there is a critical need for life-cycle data on battery material recycling. Either on a per kilogram or per watt-hour capacity basis, lead-acid batteries have the lowest production energy, carbon dioxide emissions, and criteria pollutant emissions. Some process-related emissions are also reviewed in this report.

  18. Modified titanium foil's surface by high temperature carbon sintering method as the substrate for bipolar lead-acid battery

    NASA Astrophysics Data System (ADS)

    Lang, Xiaoshi; Wang, Dianlong; Zhu, Junsheng

    2014-12-01

    Titanium foil can be a type of ideal material as the substrate for bipolar lead-acid battery. However, it can't be directly used because it can be oxidized in the high voltage and strong oxidizing conditions. In this paper, we coat the titanium suboxide on the titanium foil surface by means of the high temperature carbon sintering method for the improvement of corrosion resistance of titanium metal and use it as the substrate to bipolar lead-acid battery to study its effect on the battery performances. Modified titanium foils are characterized by SEM, XRD, corrosion resistance test and electronic conductivity test. The electrochemical properties of the bipolar lead-acid battery are investigated by constant current charge/discharge method. The results demonstrate that the titanium foil carbon-sintered at 800 °C for 2 h has the most excellent chemical stability and electronic conductivity. Initial specific capacities of positive active material of bipolar lead-acid battery with modified titanium as the substrate at 0.25C, 0.5C, 1C and 2C discharge rate are 99.29 mAh g-1, 88.93 mAh g-1, 77.54 mAh g-1, and 65.41 mAh g-1. After 50 cycles, the specific capacity of positive active material at 0.5C is 81.36 mAh g-1 and after 100 cycles, the specific capacity at 1C is 61.92 mAh g-1.

  19. Maintenance-free lead acid battery for inertial navigation systems aircraft

    NASA Astrophysics Data System (ADS)

    Johnson, William R.; Vutetakis, David G.

    1995-05-01

    Historically, Aircraft Inertial Navigation System (INS) Batteries have utilized vented nickel-cadmium batteries for emergency DC power. The United States Navy and Air Force developed separate systems during their respective INS developments. The Navy contracted with Litton Industries to produce the LTN-72 and Air Force contracted with Delco to produce the Carousel IV INS for the large cargo and specialty aircraft applications. Over the years, a total of eight different battery national stock numbers (NSNs) have entered the stock system along with 75 battery spare part NSNs. The Standard Hardware Acquisition and Reliability Program is working with the Aircraft Battery Group at Naval Surface Warfare Center Crane Division, Naval Air Systems Command (AIR 536), Wright Laboratory, Battelle Memorial Institute, and Concorde Battery Corporation to produce a standard INS battery. This paper discusses the approach taken to determine whether the battery should be replaced and to select the replacement chemistry. The paper also discusses the battery requirements, aircraft that the battery is compatible with, and status of Navy flight evaluation. Projected savings in avoided maintenance in Navy and Air Force INS Systems is projected to be $14.7 million per year with a manpower reduction of 153 maintenance personnel. The new INS battery is compatible with commercially sold INS systems which represents 66 percent of the systems sold.

  20. Remaining Sites Verification Package for the 120-B-1, 105-B Battery Acid Sump, Waste Site Reclassification Form 2006-057

    SciTech Connect

    L. M. Dittmer

    2006-09-25

    The 120-B-1 waste site, located in the 100-BC-1 Operable Unit of the Hanford Site, consisted of a concrete battery acid sump that was used from 1944 to 1969 to neutralize the spent sulfuric acid from lead cell batteries of emergency power packs and the emergency lighting system. The battery acid sump was associated with the 105-B Reactor Building and was located adjacent to the building's northwest corner. The results of verification sampling demonstrated that residual contaminant concentrations do not preclude any future uses and allow for unrestricted use of shallow zone soils. The results also showed that residual contaminant concentrations are protective of groundwater and the Columbia River.

  1. Recycling readiness of advanced batteries for electric vehicles

    SciTech Connect

    Jungst, R.G.

    1997-09-01

    Maximizing the reclamation/recycle of electric-vehicle (EV) batteries is considered to be essential for the successful commercialization of this technology. Since the early 1990s, the US Department of Energy has sponsored the ad hoc advanced battery readiness working group to review this and other possible barriers to the widespread use of EVs, such as battery shipping and in-vehicle safety. Regulation is currently the main force for growth in EV numbers and projections for the states that have zero-emission vehicle (ZEV) programs indicate about 200,000 of these vehicles would be offered to the public in 2003 to meet those requirements. The ad hoc Advanced Battery Readiness Working Group has identified a matrix of battery technologies that could see use in EVs and has been tracking the state of readiness of recycling processes for each of them. Lead-acid, nickel/metal hydride, and lithium-ion are the three EV battery technologies proposed by the major automotive manufacturers affected by ZEV requirements. Recycling approaches for the two advanced battery systems on this list are partly defined, but could be modified to recover more value from end-of-life batteries. The processes being used or planned to treat these batteries are reviewed, as well as those being considered for other longer-term technologies in the battery recycling readiness matrix. Development efforts needed to prepare for recycling the batteries from a much larger EV population than exists today are identified.

  2. Manufacturing conductive polyaniline/graphite nanocomposites with spent battery powder (SBP) for energy storage: A potential approach for sustainable waste management.

    PubMed

    Duan, Xiaojuan; Deng, Jinxing; Wang, Xue; Guo, Jinshan; Liu, Peng

    2016-07-15

    A potential approach for sustainable waste management of the spent battery material (SBM) is established for manufacturing conductive polyaniline (PANI) nanocomposites as electrode materials for supercapacitors, following the principle of "What comes from the power should be used for the power". The ternary nanocomposites (G/MnO2/PANI) containing PANI, graphite powder (G) and remanent MnO2 nanoparticles and the binary nanocomposites of polyaniline and graphite powder (G/PANI) are synthesized by the chemical oxidative polymerization of aniline in hydrochloric aqueous solution with the MnO2 nanoparticles in the spent battery powder (SBP) as oxidant. The G/PANI sample, which was prepared with MnO2/aniline mole ratio of 1:1 with 1.0mL aniline in 50mL of 1.0molL(-1) HCl, exhibits the electrical conductivity of 22.22Scm(-1), the highest specific capacitance up to 317Fg(-1) and the highest energy density of 31.0 Wh kg(-1), with retention of as high as 84.6% of its initial capacitance after 1000 cycles, indicating good cyclic stability.

  3. Manufacturing conductive polyaniline/graphite nanocomposites with spent battery powder (SBP) for energy storage: A potential approach for sustainable waste management.

    PubMed

    Duan, Xiaojuan; Deng, Jinxing; Wang, Xue; Guo, Jinshan; Liu, Peng

    2016-07-15

    A potential approach for sustainable waste management of the spent battery material (SBM) is established for manufacturing conductive polyaniline (PANI) nanocomposites as electrode materials for supercapacitors, following the principle of "What comes from the power should be used for the power". The ternary nanocomposites (G/MnO2/PANI) containing PANI, graphite powder (G) and remanent MnO2 nanoparticles and the binary nanocomposites of polyaniline and graphite powder (G/PANI) are synthesized by the chemical oxidative polymerization of aniline in hydrochloric aqueous solution with the MnO2 nanoparticles in the spent battery powder (SBP) as oxidant. The G/PANI sample, which was prepared with MnO2/aniline mole ratio of 1:1 with 1.0mL aniline in 50mL of 1.0molL(-1) HCl, exhibits the electrical conductivity of 22.22Scm(-1), the highest specific capacitance up to 317Fg(-1) and the highest energy density of 31.0 Wh kg(-1), with retention of as high as 84.6% of its initial capacitance after 1000 cycles, indicating good cyclic stability. PMID:27041443

  4. Novel approach to recover cobalt and lithium from spent lithium-ion battery using oxalic acid.

    PubMed

    Zeng, Xianlai; Li, Jinhui; Shen, Bingyu

    2015-09-15

    With the booming of consumer electronics (CE) and electric vehicle (EV), a large number of spent lithium-ion battery (LIBs) have been generated worldwide. Resource depletion and environmental concern driven from the sustainable industry of CE and EV have motivated spent LIBs should be recovered urgently. However, the conventional process combined with leaching, precipitating, and filtering was quite complicated to recover cobalt and lithium from spent LIBs. In this work, we developed a novel recovery process, only combined with oxalic acid leaching and filtering. When the optimal parameters for leaching process is controlled at 150 min retention time, 95 °C heating temperature, 15 g L(-1) solid-liquid ratio, and 400 rpm rotation rate, the recovery rate of lithium and cobalt from spent LIBs can reach about 98% and 97%, respectively. Additionally, we also tentatively discovered the leaching mechanism of lithium cobalt oxide (LiCoO2) using oxalic acid, and the leaching order of the sampling LiCoO2 of spent LIBs. All the obtained results can contribute to a short-cut and high-efficiency process of spent LIBs recycling toward a sound closed-loop cycle.

  5. Recovery of cobalt and lithium from spent lithium ion batteries using organic citric acid as leachant.

    PubMed

    Li, Li; Ge, Jing; Wu, Feng; Chen, Renjie; Chen, Shi; Wu, Borong

    2010-04-15

    In this work, a hydrometallurgical process based on leaching is applied to recover cobalt and lithium from spent lithium ion batteries (LIBs). Citric acid and hydrogen peroxide are introduced as leaching reagents and the leaching of cobalt and lithium with a solution containing C(6)H(8)O(7) x H(2)O is investigated. When both C(6)H(8)O(7) x H(2)O and H(2)O(2) are used an effective recovery of Li and Co as their respective citrates is possible. The leachate is characterized by scanning electron micrography (SEM) and X-ray diffraction (XRD). The proposed procedure includes the mechanical separation of metal-containing particles and a chemical leaching process. Conditions for achieving a recovery of more than 90% Co and nearly 100% Li are achieved experimentally by varying the concentrations of leachant, time and temperature of the reaction as well as the starting solid-to-liquid ratio. Leaching with 1.25 M citric acid, 1.0 vol.% hydrogen peroxide and a S:L of 20 g L(-1) with agitation at 300 rpm in a batch extractor results in a highly efficient recovery of the metals within 30 min of the processing time at 90 degrees C. This hydrometallurgical process is found to be simple, environmentally friendly and adequate for the recovery of valuable metals from spent LIBs.

  6. Lead-acid battery with improved cycle life and increased efficiency for lead leveling application and electric road vehicles

    NASA Astrophysics Data System (ADS)

    Winsel, A.; Schulz, J.; Guetlich, K. F.

    1983-11-01

    Lifetime and efficiency of lead acid batteries are discussed. A gas lift pump was used to prevent acid stratification and to reduce the charging factor (down to 1.03 to 1.05). A re-expansion method was applied and an expander depot and a compound separation were built in. Cycle life is increased from 700 cycles to 1690 cycles. Efficiency is increased by energy and time saving due to the reduced charging factor and by the use of a recombination stopper and a charge indicator with remote control. It is suggested that the lead acid system is still one of the best possibilities for electric road vehicle applications.

  7. Performance characteristics of an electric vehicle lead-acid battery pack at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Chapman, P.

    1982-01-01

    Discharge testing data electric car battery pack over initial electrolyte temperature variations between 27 and 55 C are presented. The tests were conducted under laboratory conditions and then compared to detailed electric vehicle simulation models. Battery discharge capacity increased with temperature for constant current discharges, and battery energy capacity increased with temperature for constant power discharges. Dynamometer tests of the electric test vehicle showed an increase in range of 25% for the higher electrolyte temperature.

  8. Performance characteristics of an electric vehicle lead-acid battery pack at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Chapman, P.

    1982-04-01

    Discharge testing data electric car battery pack over initial electrolyte temperature variations between 27 and 55 C are presented. The tests were conducted under laboratory conditions and then compared to detailed electric vehicle simulation models. Battery discharge capacity increased with temperature for constant current discharges, and battery energy capacity increased with temperature for constant power discharges. Dynamometer tests of the electric test vehicle showed an increase in range of 25% for the higher electrolyte temperature.

  9. Removal of sulfuric acid mist from lead-acid battery plants by coal fly ash-based sorbents.

    PubMed

    Shu, Yuehong; Wei, Xiangyu; Fang, Yu; Lan, Bingyan; Chen, Hongyu

    2015-04-01

    Sorbents from coal fly ash (CFA) activated by NaOH, CaO and H2O were prepared for H2SO4 mist removal from lead-acid battery plants. The effects of parameters including temperature, time, the ratios of CFA/activator and water/solid during sorbent preparation were investigated. It is found that the synthesized sorbents exhibit much higher removal capacity for H2SO4 mist when compared with that of raw coal fly ash and CaO except for H2O activated sorbent and this sorbent was hence excluded from the study because of its low capacity. The H2SO4 mist removal efficiency increases with the increasing of preparation time length and temperature. In addition, the ratios of CFA/activator and water/solid also impact the removal efficiency, and the optimum preparation conditions are identified as: a water/solid ratio of 10:1 at 120 °C for 10h, a CFA:CaO weight ratio of 10:1, and a NaOH solution concentration of 3 mol/L. The formation of rough surface structure and an increased surface area after NaOH/CaO activation favor the sorption of H2SO4 mist and possible sorption mechanisms might be electrostatic attractions and chemical precipitation between the surface of sorbents and H2SO4 mist.

  10. Use of mild organic acid reagents to recover the Co and Li from spent Li-ion batteries.

    PubMed

    Nayaka, Girish Praveen; Pai, Karkala Vasantakumar; Manjanna, Jayappa; Keny, Sangita J

    2016-05-01

    New organic acid mixtures have been investigated to recover the valuable metal ions from the cathode material of spent Li-ion batteries. The cathodic active material (LiCoO2) collected from spent Li-ion batteries (LIBs) is dissolved in mild organic acids, iminodiacetic acid (IDA) and maleic acid (MA), to recover the metals. Almost complete dissolution occurred in slightly excess (than the stoichiometric requirement) of IDA or MA at 80°C for 6h, based on the Co and Li released. The reducing agent, ascorbic acid (AA), converts the dissolved Co(III)- to Co(II)-L (L=IDA or MA) thereby selective recovery of Co as Co(II)-oxalate is possible. The formation of Co(III)- and Co(II)-L is evident from the UV-Vis spectra of the dissolved solution as a function of dissolution time. Thus, the reductive-complexing dissolution mechanism is proposed here. These mild organic acids are environmentally benign unlike the mineral acids. PMID:26709049

  11. Separator profile selection for optimal battery performance

    NASA Astrophysics Data System (ADS)

    Whear, J. Kevin

    Battery performance, depending on the application, is normally defined by power delivery, electrical capacity, cycling regime and life in service. In order to meet the various performance goals, the Battery Design Engineer can vary things such as grid alloys, paste formulations, number of plates and methods of construction. Another design option available to optimize the battery performance is the separator profile. The goal of this paper is to demonstrate how separator profile selection can be utilized to optimize battery performance and manufacturing efficiencies. Also time will be given to explore novel separator profiles which may bring even greater benefits in the future. All major lead-acid application will be considered including automotive, motive power and stationary.

  12. Impedance measurements on lead-acid batteries for state-of-charge, state-of-health and cranking capability prognosis in electric and hybrid electric vehicles

    NASA Astrophysics Data System (ADS)

    Blanke, Holger; Bohlen, Oliver; Buller, Stephan; De Doncker, Rik W.; Fricke, Birger; Hammouche, Abderrezak; Linzen, Dirk; Thele, Marc; Sauer, Dirk Uwe

    Various attempts have been made to use impedance measurements for online analysis and offline modelling of lead-acid batteries. This presentation gives an overview on the latest and successful approaches based on impedance measurements to assess state-of-charge (SoC), state-of-health (SoH) and cranking capability of lead-acid batteries. Furthermore, it is shown that impedance data can serve as a basis for dynamic battery models for the simulation of vehicle power-supply systems. The methods and procedures aim for a reliable prediction of battery performance in electric vehicles, hybrid cars and classical automotive applications. Although, it will become obvious that impedance measurements give valuable information on the battery state, typically the information needs to be combined with other conventional algorithms or self-learning tools to achieve reliable and stable results for real-world applications.

  13. Development of an electrode for lead-acid batteries possessing a high electrochemical utilization factor and invariable cycling characteristics

    NASA Astrophysics Data System (ADS)

    Yolshina, L. A.; Kudyakov, V. Ya.; Zyryanov, V. G.

    Investigations have been carried out on the deposition of compact lead layers on the surfaces of various metallic substrates. It is shown that the lead coatings so obtained are non-uniform in thickness and feature high porosities. The lead-film electrode thus produced on the surface of a fine copper grid can be used as a positive electrode in the lead-acid battery.

  14. An acid-free rechargeable battery based on PbSO4 and spinel LiMn2O4.

    PubMed

    Liu, Yu; Wen, Zubiao; Wu, Xiongwei; Wang, Xiaowei; Wu, Yuping; Holze, Rudolf

    2014-11-18

    An acid-free lead rechargeable battery system comprising PbSO4 as the negative electrode, LiMn2O4 as the positive electrode and a neutral Li2SO4 aqueous solution as electrolyte is reported and its electrochemical performance is very good. It shows great promise to reduce the global use of lead by 50% since it is also low cost.

  15. Influence of the active mass particle suspension in electrolyte upon corrosion of negative electrode of a lead-acid battery

    NASA Astrophysics Data System (ADS)

    Kamenev, Yu.; Shtompel, G.; Ostapenko, E.; Leonov, V.

    2014-07-01

    The influence of the suspension of positive active mass particles in the electrolyte on the performance of the negative electrode in a lead-acid battery is studied. A significant increase in the rate of corrosion of the lead electrode is shown when slime particles get in contact with its surface, which may result in the rise of macro-defects on the lugs of the negative electrodes.

  16. Carbon honeycomb grids for advanced lead-acid batteries. Part II: Operation of the negative plates

    NASA Astrophysics Data System (ADS)

    Kirchev, A.; Dumenil, S.; Alias, M.; Christin, R.; de Mascarel, A.; Perrin, M.

    2015-04-01

    The article presents the recent progress in the carbon honeycomb grid technology for valve-regulated lead-acid batteries with absorptive glass-mat separators (AGM-VRLAB). The work is focused on the development of negative current collectors using industrial grade composite honeycomb precursors. The developed model AGM-VRLA cells comprised of one prototype honeycomb negative electrode and two conventional traction positive counter-electrodes show high utilisation of the negative active material and long cycle life both in high-rate partial state of charge (HRPSoC) cycling mode and in deep cycling mode. The analysis of the results from the cycle-life tests and the tear-down analysis indicate that the benefits delivered by the novel grids can be related to the low mesh size of the grid, low γ-coefficient, as well as the use of milled carbon fibre additive. The combination of the three, results in the reversibility of the negative active material sulfation process when the electrolyte concentration in the cells is lower than the one traditionally used in the AGM-VRLAB technology. The negative plates show no signs of irreversible degradation after more than 900 cycles in deep cycling mode and more than 2000 capacity turnovers (equivalent cycles) in HRPSoC cycling mode.

  17. Elecrokinetic separation of sulphate and lead from sludge of spent lead acid battery.

    PubMed

    Maruthamuthu, S; Dhanibabu, T; Veluchamy, A; Palanichamy, S; Subramanian, P; Palaniswamy, N

    2011-10-15

    A novel electrokinetic (EK) technique is applied to separate lead and sulphate from the sludge of used/spent lead acid battery. XRD reveals that the sludge is a mixture of (PbO)(4) [Pb(SO(4))], Pb(2)O(3), PbSO(4), Pb(S(2)O(3)) and Pb(2)(SO(4)) which upon DC voltage application in a EK cell employing either titanium electrodes or titanium substrate insoluble anode as electrodes caused migration of sulphates and lead ions respectively into anode and cathode compartments, and accumulation of insoluble lead oxides at the central compartment. The insoluble lead oxides accumulated at the central compartment in the ratio 1:3, respectively for the high oxygen over-voltage Ti-anode (Ti-EK cell) and low oxygen over-voltage TSIA-anode (TSIA-EK cell) shows the superiority of Ti anode over TSIA anode. Also thermal investigation reveals Pb deposited at Ti-cathode is superior to that from TSIA cathode. This process does not release air/soil pollutants which are usually associated with high temperature pyrotechnic process.

  18. Evolution of internal resistance during formation of flooded lead-acid batteries

    NASA Astrophysics Data System (ADS)

    White, Chris; Deveau, Justin; Swan, Lukas G.

    2016-09-01

    This study employs experimental techniques to measure the changing internal resistance of flooded, flat-plate lead-acid batteries during container formation, revealing a novel indicator of formation completeness. In order to measure internal resistance during formation, d.c. current pulses are superimposed over the constant formation current at set intervals, while change in voltage is measured. The resulting "pulsed" internal resistance is divided into ohmic and interfacial components by measuring the ohmic resistance with short d.c. pulses as well as with a.c. injection. Various constant-current container formations are carried out using different current levels, plate thicknesses, and pulsing techniques, yielding an array of resistance trends which are explained using Butler-Volmer kinetic theory. Ohmic and interfacial resistance trends are shown both theoretically and experimentally to eventually decay to a predictable steady-state value as the formation proceeds, suggesting that this internal resistance method can be used to detect the completion of the formation. The same principles are shown to apply to recharge cycles as well, but with potentially limited practical implications in comparison to formation.

  19. Research, development, and demonstration of lead-acid batteries for electric vehicle propulsion. Annual report, 1980

    SciTech Connect

    Not Available

    1981-03-01

    The progress and status of Eltra's Electric Vehicle Battery Program during FY-80 are presented under five divisional headings: Research on Components and Processes; Development of Cells and Modules for Electric Vehicle Propulsion; Sub-Systems; Pilot Line Production of Electric Vehicle Battery Prototypes; and Program Management.

  20. Impact of separator design on battery performance in traction applications

    NASA Astrophysics Data System (ADS)

    Brilmyer, G. H.

    The lead-acid battery continues to be the battery of choice for traction applications. Golf carts, lift-trucks and automatic guided vehicles are only a few of the traction-related markets which depend on the lead-acid battery for their continued growth and success. Throughout the world, traction battery manufacturers use a wide range of grid designs, grid alloys, paste formulations, separators and other features to optimize the deep-cycle performance of their products. In this complex array of design features, the least understood parameter is most likely the battery separator. Though somewhat inconspicuous by nature, the traction-battery separator can, if properly selected, play a key role in performance, by extending the life of both the positive and negative plates while at the same time reducing battery maintenance and power requirements for recharging. This paper discusses the various design features of a battery separator and describes how such features may be used to effect the performance and life of the traction battery. Separator porosity, material composition, backweb thickness, rib dimensions and the use of attached glass mats are some of the controlled variables.

  1. Effect of Lead Exposure on the Status of Reticulocyte Count Indices among Workers from Lead Battery Manufacturing Plant

    PubMed Central

    Kalahasthi, Ravibabu; Barman, Tapu

    2016-01-01

    Earlier studies conducted on lead-exposed workers have determined the reticulocyte count (RC) (%), but the parameters of Absolute Reticulocyte Count (ARC), Reticulocyte Index (RI), and Reticulocyte Production Index (RPI) were not reported. This study assessed the effect of lead (Pb) exposure on the status of reticulocyte count indices in workers occupied in lead battery plants. The present cross-sectional study was carried out on 391 male lead battery workers. The blood lead levels (BLL) were determined by using an Atomic Absorption Spectrophotometer. The RC (%) was estimated by using the supravital staining method. The parameters, such as ARC, RI, and RPI, were calculated by using the RC (%) with the red cell indices (RBC count and hematocrit). The levels of RBC count and hematocrit were determined by using an ABX Micros ES-60 hematology analyzer. The levels of reticulocyte count indices - RC (%), ARC, RI, and RPI significantly increased with elevated BLL. The association between BLL and reticulocyte count indices was positive and significant. The results of linear multiple regression analysis showed that the reticulocyte count (β = 0.212, P < 0.001), ARC (β = 0.217, P < 0.001), RI (β = 0.194, P < 0.001), and RPI (β = 0.208, P < 0.001) were positively associated with BLL. The variable, smoking habits, showed a significant positive association with reticulocyte count indices: RC (%) (β = 0.188, P < 0.001), ARC (β = 0.174, P < 0.001), RI (β = 0.200, P < 0.001), and RPI (β = 0.151, P < 0.005). The study results revealed that lead exposure may cause reticulocytosis with an increase of reticulocyte count indices.

  2. Additive Manufacturing and Characterization of Polylactic Acid (PLA) Composites Containing Metal Reinforcements

    NASA Technical Reports Server (NTRS)

    Kuentz, Lily; Salem, Anton; Singh, M.; Halbig, M. C.; Salem, J. A.

    2016-01-01

    Additive manufacturing of polymeric systems using 3D printing has become quite popular recently due to rapid growth and availability of low cost and open source 3D printers. Two widely used 3D printing filaments are based on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) systems. PLA is much more environmentally friendly in comparison to ABS since it is made from renewable resources such as corn, sugarcane, and other starches as precursors. Recently, polylactic acid-based metal powder containing composite filaments have emerged which could be utilized for multifunctional applications. The composite filaments have higher density than pure PLA, and the majority of the materials volume is made up of polylactic acid. In order to utilize functionalities of composite filaments, printing behavior and properties of 3-D printed composites need to be characterized and compared with the pure PLA materials. In this study, pure PLA and composite specimens with different metallic reinforcements (Copper, Bronze, Tungsten, Iron, etc) were 3D printed at various layer heights and resulting microstructures and properties were characterized. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) behavior of filaments with different reinforcements were studied. The microscopy results show an increase in porosity between 3-D printed regular PLA and the metal composite PLA samples, which could produce weaker mechanical properties in the metal composite materials. Tensile strength and fracture toughness behavior of specimens as a function of print layer height will be presented.

  3. Acid mine drainage treatment using by-products from quicklime manufacturing as neutralization chemicals.

    PubMed

    Tolonen, Emma-Tuulia; Sarpola, Arja; Hu, Tao; Rämö, Jaakko; Lassi, Ulla

    2014-12-01

    The aim of this research was to investigate whether by-products from quicklime manufacturing could be used instead of commercial quicklime (CaO) or hydrated lime (Ca(OH)2), which are traditionally used as neutralization chemicals in acid mine drainage treatment. Four by-products were studied and the results were compared with quicklime and hydrated lime. The studied by-products were partly burnt lime stored outdoors, partly burnt lime stored in a silo, kiln dust and a mixture of partly burnt lime stored outdoors and dolomite. Present application options for these by-products are limited and they are largely considered waste. Chemical precipitation experiments were performed with the jar test. All the studied by-products removed over 99% of Al, As, Cd, Co, Cu, Fe, Mn, Ni, Zn and approximately 60% of sulphate from acid mine drainage. However, the neutralization capacity of the by-products and thus the amount of by-product needed as well as the amount of sludge produced varied. The results indicated that two out of the four studied by-products could be used as an alternative to quicklime or hydrated lime for acid mine drainage treatment. PMID:25193795

  4. Stability of mechanical properties of vanadium catalysts for sulfuric acid manufacture in a humid atmosphere

    SciTech Connect

    Manaeva, L.N.; Malikman, V.I.; Dobkina, E.I.; Mukhlenov, I.P.

    1982-01-10

    Experience of the industrial use of catalysts in sulfuric acid manufacture shows that as the result of saturation with moisture the catalyst grains may lose strength and disintegrate during use. However, this question has not been examined experimentally and the mechanism of the effect has not been studied. Fresh catalyst may come into contact with atmospheric moisture during storage, and used catalyst as the result of uncontrolled leakages during stoppages and recharging of the catalytic converters. In the course of normal operation water vapor enters the catalytic converters together with sulfuric acid mist with the gas stream if the latter has not been adequately dried. The purpose of the present work was to study the mechanical stability, in a humid atmosphere, of industrial sulfuric acid catalysts: granulated SVD (5 mm in diameter) and SVS rings (8 x 8 x 2.5 mm). The catalysts were studied both in the fresh state and after use in a laboratory catalytic apparatus of the flow type.

  5. Research, development, and demonstration of lead-acid batteries for electric vehicle propulsion. Annual report, 1979

    SciTech Connect

    Not Available

    1980-06-01

    The initial phase of work comprises three factorial experiments to evaluate a variety of component combinations. Goals to be met by these batteries include the following: capacity at 3 h discharge, 20 to 30 kWh; specific energy, 40 Wh/kg; specific power, 1000 W/kg for 15 s; cycle life, 800 cycles to 80% depth; price, $50/kWh. The status of the factorial experiments is reviewed. The second phase of work, design of an advanced battery, has the following goals: 30 to 40 kWh; 60 Wh/kg; 150 W/kg for 15 s; 1000 cycles to 80% depth; $40/kWh. It is not yet possible to say whether these goals can be met. Numerous approaches are under study to increase the utilization of battery chemicals. A battery design with no live electrical connection above the battery is being developed. 52 figures, 52 tables. (RWR)

  6. Characteristics of a new all-vanadium redox flow battery

    NASA Astrophysics Data System (ADS)

    Rychcik, M.; Skyllas-Kazacos, M.

    1988-01-01

    The construction and performance of an all-vanadium redox flow system is described. The battery employs vanadyl sulphate in sulphuric acid solution as the electrolyte, carbon felt as the electrode material, and an ion-selective membrane as the separator. Working parameters, strorage life, and a comparison of the characteristics with other battery systems are also presented. The cost of manufacture of a 1 kW battery of 5 kW h, 15 kw h, or 50 kW h capacity has been evaluated and the practical application of the system in large stationary installations and electric vehicles is also discussed.

  7. Role of electrical resistance of electrodes in modeling of discharging and charging of flooded lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Gandhi, K. S.

    2015-03-01

    Electrical resistance of both the electrodes of a lead-acid battery increases during discharge due to formation of lead sulfate, an insulator. Work of Metzendorf [1] shows that resistance increases sharply at about 65% conversion of active materials, and battery stops discharging once this critical conversion is reached. However, these aspects are not incorporated into existing mathematical models. Present work uses the results of Metzendorf [1], and develops a model that includes the effect of variable resistance. Further, it uses a reasonable expression to account for the decrease in active area during discharge instead of the empirical equations of previous work. The model's predictions are compared with observations of Cugnet et al. [2]. The model is as successful as the non-mechanistic models existing in literature. Inclusion of variation in resistance of electrodes in the model is important if one of the electrodes is a limiting reactant. If active materials are stoichiometrically balanced, resistance of electrodes can be very large at the end of discharge but has only a minor effect on charging of batteries. The model points to the significance of electrical conductivity of electrodes in the charging of deep discharged batteries.

  8. A mixed acid based vanadium-cerium redox flow battery with a zero-gap serpentine architecture

    NASA Astrophysics Data System (ADS)

    Leung, P. K.; Mohamed, M. R.; Shah, A. A.; Xu, Q.; Conde-Duran, M. B.

    2015-01-01

    This paper presents the performance of a vanadium-cerium redox flow battery using conventional and zero-gap serpentine architectures. Mixed-acid solutions based on methanesulfonate-sulfate anions (molar ratio 3:1) are used to enhance the solubilities of the vanadium (>2.0 mol dm-3) and cerium species (>0.8 mol dm-3), thus achieving an energy density (c.a. 28 Wh dm-3) comparable to that of conventional all-vanadium redox flow batteries (20-30 Wh dm-3). Electrochemical studies, including cyclic voltammetry and galvanostatic cycling, show that both vanadium and cerium active species are suitable for energy storage applications in these electrolytes. To take advantage of the high open-circuit voltage (1.78 V), improved mass transport and reduced internal resistance are facilitated by the use of zero-gap flow field architecture, which yields a power density output of the battery of up to 370 mW cm-2 at a state-of-charge of 50%. In a charge-discharge cycle at 200 mA cm-2, the vanadium-cerium redox flow battery with the zero-gap architecture is observed to discharge at a cell voltage of c.a. 1.35 V with a coulombic efficiency of up to 78%.

  9. Nucleic acid and protein elimination during the sugar manufacturing process of conventional and transgenic sugar beets.

    PubMed

    Klein, J; Altenbuchner, J; Mattes, R

    1998-02-26

    The fate of cellular DNA during the standard purification steps of the sugar manufacturing process from conventional and transgenic sugar beets was determined. Indigenous nucleases of sugar beet cells were found to be active during the first extraction step (raw juice production) which was carried out at 70 degrees C. This and the consecutive steps of the manufacturing process were validated in terms of DNA degradation by competitive PCR of added external DNA. Each step of the process proved to be very efficient in the removal of nucleic acids. Taken together, the purification steps have the potential to reduce the amount of DNA by a factor of > 10(14), exceeding by far the total amount of DNA present in sugar beets. Furthermore, the gene products of the transgenes neomycin phosphotransferase and BNYVV (rhizomania virus) coat protein CP21 were shown to be removed during the purification steps, so that they could not be detected in the resulting white sugar. Thus, sugar obtained from conventional and transgenic beets is indistinguishable or substantially equivalent with respect to purity.

  10. 1992 five year battery forecast

    SciTech Connect

    Amistadi, D.

    1992-12-01

    Five-year trends for automotive and industrial batteries are projected. Topic covered include: SLI shipments; lead consumption; automotive batteries (5-year annual growth rates); industrial batteries (standby power and motive power); estimated average battery life by area/country for 1989; US motor vehicle registrations; replacement battery shipments; potential lead consumption in electric vehicles; BCI recycling rates for lead-acid batteries; US average car/light truck battery life; channels of distribution; replacement battery inventory end July; 2nd US battery shipment forecast.

  11. Energizing the batteries for electric cars

    SciTech Connect

    O'Connor, L.

    1993-07-01

    This article reports of the nickel-metal-hydride battery and its ability to compete with the lead-acid battery in electric-powered vehicles. The topics of the article include development of the battery, the impetus for development in California environmental law, battery performance, packaging for the battery's hazardous materials, and the solid electrolyte battery.

  12. Succinic acid-based leaching system: A sustainable process for recovery of valuable metals from spent Li-ion batteries

    NASA Astrophysics Data System (ADS)

    Li, Li; Qu, Wenjie; Zhang, Xiaoxiao; Lu, Jun; Chen, Renjie; Wu, Feng; Amine, Khalil

    2015-05-01

    A hydrometallurgical method involving natural organic acid leaching has been developed for recovery of lithium and cobalt from the cathode active materials in spent lithium-ion batteries. Succinic acid is employed as leaching agent and H2O2 as reductant. The cobalt and lithium contents from the succinic acid-based treatment of spent batteries are determined by inductively coupled plasma-optical emission spectroscopy to calculate the leaching efficiency. The spent LiCoO2 samples after calcination and the residues after leaching are characterized by X-ray diffraction and scanning electron microscopy. The results show that nearly 100% of cobalt and more than 96% of lithium are leached under optimal conditions: succinic acid concentration of 1.5 mol L-1, H2O2 content of 4 vol.%, solid-to-liquid ratio of 15 g L-1, temperature of 70 °C, and reaction time of 40 min. Results are also given for fitting of the experimental data to acid leaching kinetic models.

  13. International Lead Zinc Research Organization-sponsored field-data collection and analysis to determine relationships between service conditions and reliability of valve-regulated lead-acid batteries in stationary applications

    NASA Astrophysics Data System (ADS)

    Taylor, P. A.; Moseley, P. T.; Butler, P. C.

    The International Lead Zinc Research Organization (ILZRO), in cooperation with Sandia National Laboratories, has initiated a multi-phase project with the following aims: to characterize relationships between valve-regulated lead-acid (VRLA) batteries, service conditions, and failure modes; to establish the degree of correlation between specific operating procedures and PCL; to identify operating procedures that mitigate PCL; to identify best-fits between the operating requirements of specific applications and the capabilities of specific VRLA technologies; to recommend combinations of battery design, manufacturing processes, and operating conditions that enhance VRLA performance and reliability. In the first phase of this project, ILZRO has contracted with Energetics to identify and survey manufacturers and users of VRLA batteries for stationary applications (including electric utilities, telecommunications companies, and government facilities). The confidential survey is collecting the service conditions of specific applications and performance records for specific VRLA technologies. From the data collected, Energetics is constructing a database of the service histories and analyzing the data to determine trends in performance for particular technologies in specific service conditions. ILZRO plans to make the final report of the analysis and a version of the database (that contains no proprietary information) available to ILZRO members, participants in the survey, and participants in a follow-on workshop for stakeholders in VRLA reliability. This paper presents the surveys distributed to manufacturers and end-users, discusses the analytic approach, presents an overview of the responses to the surveys and trends that have emerged in the early analysis of the data, and previews the functionality of the database being constructed.

  14. Performance characteristics of an electric-vehicle lead-acid battery pack at elevated temperatures

    SciTech Connect

    Chapman, P.

    1982-04-01

    Data are presented for discharge testing of an 18-Exide IV electric car battery pack over initial electrolyte temperature variations between 27 and 55/sup 0/C. The tests were conducted under laboratory conditions and then compared to detailed electric vehicle simulation models. Results showed that battery discharge capacity increased with temperature for constant current discharges, and that battery energy capacity increased with temperature for constant power discharges. Dynamometer test of the GE Electric Test Vehicle showed an increase in range of 25% for the highest electrolyte temperature.

  15. Al/Pb lightweight grids prepared by molten salt electroless plating for application in lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Hong, Bo; Jiang, Liangxing; Hao, Ketao; Liu, Fangyang; Yu, Xiaoying; Xue, Haitao; Li, Jie; Liu, Yexiang

    2014-06-01

    In this paper, a lightweight Pb plated Al (Al/Pb) grid was prepared by molten salt electroless plating. The SEM and bonding strength test show that the lead coating is deposited with a smooth surface and firm combination. CV test shows that the electrochemical properties of Al/Pb electrodes are stable. 2.0 V single-cell flooded lead-acid batteries with Al/Pb grids as negative collectors are assembled and the performances including 20 h capacity, rate capacity, cycle life, internal resistance are investigated. The results show that the cycle life of Al/Pb-grid cells is about 475 cycles and can meet the requirement of lead-acid batteries. Al/Pb grids are conducive to the refinement of PbSO4 grain, and thereby reduce the internal resistance of battery and advance the utilization of active mass. Moreover, weight of Al/Pb grid is only 55.4% of the conventional-grid. In this way, mass specific capacity of Al/Pb-grid negatives is 17.8% higher and the utilization of active mass is 6.5% higher than conventional-grid negatives.

  16. Study on titanium foil coated with partial reduction titanium dioxide as bipolar lead-acid battery's substrate

    NASA Astrophysics Data System (ADS)

    Lang, Xiaoshi; Wang, Dianlong; Tang, Shenzhi; Zhu, Junsheng; Guo, Chenfeng

    2014-12-01

    Pure titanium foil cannot be directly as the substrate for the bipolar lead-acid battery due to its surface oxidized into titanium dioxide in the cell cycle. The poor electronic conductivity of titanium dioxide will increase substrate's ohmic resistance and can affect the cell's electrochemical performances. In this paper, titanium foil's surface is coated with a lay of partial reduction titanium dioxide (TiO2-x) which has excellent chemical stability and high electronic conductivity by means of sol-gel method. Through XRD, SEM and four-probe test, it shows that the modified titanium's surface has the most superior crystal structure and morphology and the highest electronic conductivity in the sintering temperature of 800 °C. We subsequently assemble bipolar lead-acid batteries with Ti coated by TiO2-x as the substrate material. The batteries are discovered that when charged and discharged in 3.5 V-4.84 V at 0.5C the voltage between the charge and discharge voltage platform is 0.3 V, and the initial discharge specific capacity can reach 80 mAh g-1. When the current rate is up to 1C and 2C, the initial discharge specific capacity is 70 mAh g-1and 60 mAh g-1. After 100 cycles, the initial specific capacity only decreases 12.5%.

  17. Influence of high past lead-in-air exposures on the lead-in-blood levels of lead-acid battery workers with continuing exposure.

    PubMed

    Hodgkins, D G; Hinkamp, D L; Robins, T G; Schork, M A; Krebs, W H

    1991-07-01

    We investigated the relationship between air lead levels and blood lead levels in 132 lead-acid battery workers in two plants who were followed for 30 months between 1983 and 1985 with frequent air lead and blood lead determinations. Both plants converted to more modern, expanded-metal battery manufacturing technologies around 1978 with associated reductions in mean air lead exposures from greater than 100 to less than 30 micrograms/m3. In multiple regression analyses including consideration of job category, seniority, age, ethnicity, gender, and smoking habit as covariates, there was a highly significant association of blood lead in micrograms/dL with air lead in micrograms/m3 (partial R2 = .20, P less than .0001) among the 68 workers in plant B but no association (P = .91) in plant A. Restriction of the regression analysis to those 44 workers in plant B with less than or equal to 22 years of seniority yielded the most significant air lead-blood lead association (partial R2 = .36, P less than .0001). Among the remaining 24 plant B workers, seniority, but not air lead, had a significant positive association with blood lead. Despite very stable air lead levels over the 30-month study, the 51 workers in plant A with more than 20 years' seniority had a mean decline of 0.04 microgram/dL in mean blood lead over the study period, whereas the 13 workers in plant A with less than or equal to 20 years' seniority had a mean increase of 7.6 microgram/dL.(ABSTRACT TRUNCATED AT 250 WORDS)

  18. Quantitation of trans-aconitic acid in different stages of the sugar-manufacturing process.

    PubMed

    Montoya, Guillermo; Londono, July; Cortes, Paola; Izquierdo, Olga

    2014-08-20

    The sugar cane industry has seen how biomass production in sugar mills would be converted to a readily available source of molecules besides sugar. Properly managed, byproducts would be transformed into a sustainable source of renewable and environmentally friendly chemical products. As a principal and more abundant organic acid in sugar cane juice, trans-aconitic acid (TAA) has been studied for use as a plasticizer in the polymer industry. However, up to now no industrial-scale application has been reported. As a reasonable approach to recover TAA from a sugar mill, first, an analytical method to determine its presence in all stages of the sugar-manufacturing process is needed. A new modern method was developed to measure TAA in seven stages in a sugar mill located in Valle del Cauca, Colombia. The stages with higher content of TAA were syrup, with 3363.6 ± 589.3 mg/L, and honey (molasses), with 6110.05 ± 139.5 mg/L. PMID:25098840

  19. Quantitation of trans-aconitic acid in different stages of the sugar-manufacturing process.

    PubMed

    Montoya, Guillermo; Londono, July; Cortes, Paola; Izquierdo, Olga

    2014-08-20

    The sugar cane industry has seen how biomass production in sugar mills would be converted to a readily available source of molecules besides sugar. Properly managed, byproducts would be transformed into a sustainable source of renewable and environmentally friendly chemical products. As a principal and more abundant organic acid in sugar cane juice, trans-aconitic acid (TAA) has been studied for use as a plasticizer in the polymer industry. However, up to now no industrial-scale application has been reported. As a reasonable approach to recover TAA from a sugar mill, first, an analytical method to determine its presence in all stages of the sugar-manufacturing process is needed. A new modern method was developed to measure TAA in seven stages in a sugar mill located in Valle del Cauca, Colombia. The stages with higher content of TAA were syrup, with 3363.6 ± 589.3 mg/L, and honey (molasses), with 6110.05 ± 139.5 mg/L.

  20. The hydrogen economy: a threat or an opportunity for lead-acid batteries?

    NASA Astrophysics Data System (ADS)

    Rand, D. A. J.; Dell, R. M.

    There is mounting concern over the sustainability of global energy supplies. Among the key drivers are: (i) global warming, ocean surface acidification and air pollution, which imply the need to control and reduce anthropogenic emissions of greenhouse gases, especially emissions from transportation and thermal power stations; (ii) the diminishing reserves of oil and natural gas; (iii) the need for energy security adapted to each country, such as decreasing the dependence on fossil fuel imports (in particular, the vulnerability to volatile oil prices) from regions where there is political or economic instability; (iv) the expected growth in world population with the ever-increasing aspiration for an improved standard-of-living for all, especially in developing and poor nations. Hydrogen is being promoted world-wide as a total panacea for energy problems. As a versatile carrier for storing and transporting energy from any one of a myriad of sources to an electricity generator, it is argued that hydrogen will eventually replace, or at least greatly reduce, the reliance on fossil fuels. Not unexpectedly, the building of a 'hydrogen economy' presents great scientific and technological challenges in production, delivery, storage, conversion, and end-use. In addition, there are many policy, regulatory, economic, financial, investment, environmental and safety questions to be addressed. Notwithstanding these obstacles, it is indeed plausible that hydrogen will become increasingly deployed and will compete with traditional systems of energy storage and supply. Moreover, the case for hydrogen will be greatly strengthened if fuel cells, which are the key enabling technology, become more reliable, more durable, and less expensive. This paper examines the prospects for hydrogen as a universal energy-provider and considers the impact that its introduction might have on the present deployment of lead-acid batteries in mobile, stationary and road transportation applications.

  1. Semen quality and fertility of men employed in a South African lead acid battery plant.

    PubMed

    Robins, T G; Bornman, M S; Ehrlich, R I; Cantrell, A C; Pienaar, E; Vallabh, J; Miller, S

    1997-10-01

    Previous studies of the associations of measures of occupational lead exposure with measures of semen quality and infertility among male workers have produced conflicting results. The current study was undertaken to examine these associations among a population of workers with a broad range of measures of current and historical lead exposure. Ninety-seven lead-exposed workers from a South African lead acid battery facility provided semen samples that were analyzed for sperm density, sperm count, sperm motility, sperm morphology, and presence of antisperm antibodies. Questionnaire data were collected for reported histories of sub- or infertility. Current blood leads ranged from 28 to 93 micrograms/dl. Semen lead ranged from 1 to 87 micrograms/dl. Reasonably consistent and significant associations were found between an increased percentage of sperm with abnormal morphology and higher measures of current blood lead, cumulative blood lead, and duration of exposure. An increased percent of immotile sperm was associated only with zinc protoporphyrin (ZPP) among the lead exposure measures. There were no associations of sperm density or sperm count with any of the lead exposure measures. A weak association of increased percent of sperm with antisperm antibodies with increased semen lead was present. There were no consistent associations of measures of lead exposure with measures of fertility or procreativity. This study, while supporting the association of lead exposure with increased risk of abnormal sperm morphology seen in some previous studies, does not lend support to previously reported associations of sperm density or count or infertility with measures of lead exposure. However, the relatively high range of current blood leads, high prevalence of abnormalities in semen quality, and the lack of a control population, suggest that these negative findings should be interpreted with caution.

  2. A study on lithium/air secondary batteries-Stability of NASICON-type glass ceramics in acid solutions

    NASA Astrophysics Data System (ADS)

    Shimonishi, Y.; Zhang, T.; Johnson, P.; Imanishi, N.; Hirano, A.; Takeda, Y.; Yamamoto, O.; Sammes, N.

    The stability of a NASICON-type lithium ion conducting solid electrolyte, Li 1+ x+ yTi 2- xAl xP 3- ySi yO 12 (LTAP), in acetic acid and formic acid solutions was examined. XRD patterns of the LTAP powders immersed in 100% acetic acid and formic acid at 50 °C for 4 months showed no change as compared to the pristine LTAP. However, the electrical conductivity of LTAP drastically decreased. On the other hand, no significant electrical conductivity change of LTAP immersed in lithium formate saturated formic acid-water solution was observed, and the electrical conductivity of LTAP immersed in lithium acetate saturated acetic acid-water increased. Cyclic voltammogram tests suggested that acetic acid was stable up to a high potential, but formic acid decomposed under the decomposition potential of water. The acetic acid solution was considered to be a candidate for the active material in the air electrode of lithium-air rechargeable batteries. The cell reaction was considered as 2Li + 2 CH 3COOH + 1/2O 2 = 2CH 3COOLi + H 2O. The energy density of this lithium-air system is calculated to be 1477 Wh kg -1 from the weights of Li and CH 3COOH, and an observed open-circuit voltage of 3.69 V.

  3. Development and Testing of an UltraBattery-Equipped Honda Civic Hybrid

    SciTech Connect

    Sally Sun; Tyler Gray; Pattie Hovorka; Jeffrey Wishart; Donald Karner; James Francfort

    2012-08-01

    The UltraBattery Retrofit Project DP1.8 and Carbon Enriched Project C3, performed by ECOtality North America (ECOtality) and funded by the U.S. Department of Energy and the Advanced Lead Acid Battery Consortium (ALABC), are established to demonstrate the suitability of advanced lead battery technology in hybrid electrical vehicles (HEVs). A profile, termed the “Simulated Honda Civic HEV Profile” (SHCHEVP) has been developed in Project DP1.8 in order to provide reproducible laboratory evaluations of different battery types under real-world HEV conditions. The cycle is based on the Urban Dynamometer Driving Schedule and Highway Fuel Economy Test cycles and simulates operation of a battery pack in a Honda Civic HEV. One pass through the SHCHEVP takes 2,140 seconds and simulates 17.7 miles of driving. A complete nickel metal hydride (NiMH) battery pack was removed from a Honda Civic HEV and operated under SHCHEVP to validate the profile. The voltage behavior and energy balance of the battery during this operation was virtually the same as that displayed by the battery when in the Honda Civic operating on the dynamometer under the Urban Dynamometer Driving Schedule and Highway Fuel Economy Test cycles, thus confirming the efficacy of the simulated profile. An important objective of the project has been to benchmark the performance of the UltraBatteries manufactured by both Furukawa Battery Co., Ltd., Japan (Furakawa) and East Penn Manufacturing Co., Inc. (East Penn). Accordingly, UltraBattery packs from both Furakawa and East Penn have been characterized under a range of conditions. Resistance measurements and capacity tests at various rates show that both battery types are very similar in performance. Both technologies, as well as a standard lead-acid module (included for baseline data), were evaluated under a simple HEV screening test. Both Furakawa and East Penn UltraBattery packs operated for over 32,000 HEV cycles, with minimal loss in performance; whereas the

  4. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  5. 76 FR 17778 - Control of Ergocristine, a Chemical Precursor Used in the Illicit Manufacture of Lysergic Acid...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-31

    ... Proposed Rulemaking (75 FR 8287), such controls are deemed necessary for law enforcement to identify... illicitly manufacture the schedule I controlled substance lysergic acid diethylamide (LSD). This rule is... (LSD) is a synthetic schedule I hallucinogen. It is the most potent hallucinogen known and...

  6. Viking lander spacecraft battery

    NASA Technical Reports Server (NTRS)

    Newell, D. R.

    1976-01-01

    The Viking Lander was the first spacecraft to fly a sterilized nickel-cadmium battery on a mission to explore the surface of a planet. The significant results of the battery development program from its inception through the design, manufacture, and test of the flight batteries which were flown on the two Lander spacecraft are documented. The flight performance during the early phase of the mission is also presented.

  7. Design of acid-lead battery stage-of-charge detection system based on refractive index detection technology

    NASA Astrophysics Data System (ADS)

    Chen, Junyao; Yang, Kecheng; Xia, Min; Li, Lei; Zeng, Xianjiang

    2015-10-01

    Based on optical total reflection critical Angle method, we have designed a refractive index measurement system. It adopted a divergent light source and a CCD camera as the occurrence and receiver of the signal. The divergent light source sent out a bunch of tapered beam, exposure to the interface of optical medium and sulfuric acid solution. Light intensity reflected from the interface could be detected by the CCD camera and then sent to the embedded system. In the DSP embedded system, we could obtain the critical edge position through the light intensity distribution curve and converted it to critical angle. Through experiment, we concluded the relation between liquid refractive index and the critical angle edge position. In this system, the detecting precision of the refractive index of sulfuric acid solution reached 10-4. Finally, through the conversion of the refractive index and density, we achieved high accuracy online measurement of electrolyte density in lead-acid battery.

  8. Use of secondary lead for new generations of lead/acid batteries

    NASA Astrophysics Data System (ADS)

    de Guibert, A.; Chaumont, B.; Albert, L.; Caillerie, J. L.; Ueberschaer, A.; Höhn, R.; Davis, W.; Weighall, M. J.

    Secondary lead will become more and more the main source of raw material for battery producers. The final objective of this study is to define maximum levels of impurities compatible with the use of secondary lead for oxide production for maintenance-free automotive batteries. Today, statistical investigations show that the quality of secondary lead can vary with the smelter, and can be adjusted in certain cases, but it is necessary to evaluate more accurately the effect of each harmful impurity (alone or in combination). Impurities affect principally the self-discharge of batteries. Addition of impurities to the electrolyte has been proved to give non-realistic values of their real influence in batteries. In order to obtain accurate results of the effect of impurities at various levels, syntheses of Barton or mill oxides containing Bi or Ag added to lead of high purity have been undertaken. It has been clearly shown that levels up to 200 ppm Bi or 40 ppm Ag can be admitted without significant differences in the performances of automotive batteries.

  9. Extreme low-maintenance, lead/acid battery for photovoltaic power-supply systems in remote, tropical areas

    NASA Astrophysics Data System (ADS)

    Shirodker, R. P.

    Thousands of villages in India are still without supplies of mains electricity. Their remote locations make grid connection almost impossible, mainly because of the high costs of transmission. The best alternative is to equip these places with solar photovoltaic systems, and suitable batteries, that will meet the requirements not only for household lighting, televisions and fans, but also for linking the villages with telecommunications systems so that these communities can be brought into development projects. A comparison between nickel/cadmium and both sealed maintenance-free and flooded types of lead/acid batteries has demonstrated the economical and functional superiority of the last-mentioned of the three technologies. A design with very-low-antimony alloys and with a specific cell construction that requires no maintenance over a period of at least one year has been evaluated, especially with respect to water consumption in cycling simulations. The operating conditions relate to solar-powered telecommunications applications. The use of catalytic gas-recombination vent plugs further reduces the maintenance to such a level that the water topping-up frequency is zero during the entire life of the battery.

  10. Evaluation of lead—calcium—tin—aluminium grid alloys for valve-regulated lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Zhong, S.; Liu, H. K.; Dou, S. X.; Skyllas-Kazacos, M.

    Cast lead-calcium alloys have been generally employed in valve-regulated lead/acid (VRLA)_batteries since they appeared in the early 1970s. Some minor elements such as aluminium, silver, bismuth and some alkaline earth metals are also added to lead-calcium alloys to improve the alloy properties and the battery performance. A convenient method for the addition of aluminium into the alloy, compared with other methods reported, is presented. On addition to lead—calcium alloys,bismuth can form a BiCa compound according to the de-bismuthizing equation: 3Pb 3Ca+2Bi→Bi 2Ca 3+9Pb. There is a slight solubility of Bi 2Ca 3 in the lead at its melting point (327°C) with an amount of 0.048 wt.% resident bismuth. It is confirmed that the creep strength and the corrosion resistance is distinctly increased by the addition of silver into the grid alloy, but the associated gassing problem should be considered when such alloys are employed in VRLA batteries. Addition of sodium can refine grain sizes and increase the mechanical properties of the grid alloy, but the corrosion resistance of sodium-contained grids is inferior. A general description of experiments and application of tin, aluminium, bismuth, silver and sodium as additives in lead—calcium alloys is given.

  11. Lead acetate trihydrate precursor route to synthesize novel ultrafine lead oxide from spent lead acid battery pastes

    NASA Astrophysics Data System (ADS)

    Sun, Xiaojuan; Yang, Jiakuan; Zhang, Wei; Zhu, Xinfeng; Hu, Yuchen; Yang, Danni; Yuan, Xiqing; Yu, Wenhao; Dong, Jinxin; Wang, Haifeng; Li, Lei; Vasant Kumar, R.; Liang, Sha

    2014-12-01

    A novel green recycling process is investigated to prepare lead acetate trihydrate precursors and novel ultrafine lead oxide from spent lead acid battery pastes. The route contains the following four processes. (1) The spent lead pastes are desulphurized by (NH4)2CO3. (2) The desulphurized pastes are converted into lead acetate solution by leaching with acetic acid solution and H2O2; (3) The Pb(CH3COO)2·3H2O precursor is crystallized and purified from the lead acetate solution with the addition of glacial acetic acid; (4) The novel ultrafine lead oxide is prepared by the calcination of lead acetate trihydrate precursor in N2 or air at 320-400 °C. Both the lead acetate trihydrate and lead oxide products are characterized by TG-DTA, XRD, and SEM techniques. The calcination products are mainly α-PbO, β-PbO, and a small amount of metallic Pb. The particle size of the calcination products in air is significantly larger than that in N2. Cyclic voltammetry measurements of the novel ultrafine lead oxide products show good reversibility and cycle stability. The assembled batteries using the lead oxide products as cathode active materials show a good cyclic stability in 80 charge/discharge cycles with the depth of discharge (DOD) of 100%.

  12. Reductive atmospheric acid leaching of spent alkaline batteries in H2SO4/Na2SO3 solutions

    NASA Astrophysics Data System (ADS)

    Morcali, Mehmet Hakan

    2015-07-01

    This work studies the optimum reductive leaching process for manganese and zinc recovery from spent alkaline battery paste. The effects of reducing agents, acid concentration, pulp density, reaction temperature, and leaching time on the dissolution of manganese and zinc were investigated in detail. Manganese dissolution by reductive acidic media is an intermediate-controlled process with an activation energy of 12.28 kJ·mol-1. After being leached, manganese and zinc were selectively precipitated with sodium hydroxide. The zinc was entirely converted into zincate (Zn(OH){4/2-}) ions and thus did not co-precipitate with manganese hydroxide during this treatment (2.0 M NaOH, 90 min, 200 r/min, pH > 13). After the manganese was removed from the solution, the Zn(OH){4/2-} was precipitated as zinc sulfate in the presence of sulfuric acid. The results indicated that this process could be effective in recovering manganese and zinc from alkaline batteries.

  13. Distribution and integrated assessment of lead in an abandoned lead-acid battery site in Southwest China before redevelopment.

    PubMed

    Wang, Mei; Zhang, Chao; Zhang, Zhuo; Li, Fasheng; Guo, Guanlin

    2016-06-01

    Lead-acid battery sites have contributed enormous amounts of lead to the environment, significantly affecting its global biogeochemical cycle and leaving the potential risks to human health. An abandoned lead-acid battery site prepared for redevelopment was selected in order to study the distribution of lead in soils, plants, rhizosphere soils and soil solutions. In total, 197 samples from 77 boreholes were collected and analyzed. Single extractions by acetic acid (HOAc) were conducted to assess the bioavailability and speciation of lead in soils for comparison with the parts of the plants that are aboveground. Health risks for future residential development were evaluated by the integrated exposure uptake biokinetic (IEUBK) model. The results indicated that lead concentrations in 83% of the soil samples exceeded the Chinese Environmental Quality Standard for soil (350 mg/kg for Pb) and mainly occurred at depths between 0 and 1.5 m while accumulating at the surface of demolished construction waste and miscellaneous fill. Lead concentrations in soil solutions and HOAc extraction leachates were linked closely to the contents of aboveground Broussonetia papyrifera and Artemisia annua, two main types of local plants that were found at the site. The probability density of lead in blood (PbB) in excess of 10 µg/dL could overtake the 99% mark in the residential scenario. The findings provided a relatively integrated method to illustrate the onsite investigations and assessment for similar sites before remediation and future development from more comprehensive aspects.

  14. Distribution and integrated assessment of lead in an abandoned lead-acid battery site in Southwest China before redevelopment.

    PubMed

    Wang, Mei; Zhang, Chao; Zhang, Zhuo; Li, Fasheng; Guo, Guanlin

    2016-06-01

    Lead-acid battery sites have contributed enormous amounts of lead to the environment, significantly affecting its global biogeochemical cycle and leaving the potential risks to human health. An abandoned lead-acid battery site prepared for redevelopment was selected in order to study the distribution of lead in soils, plants, rhizosphere soils and soil solutions. In total, 197 samples from 77 boreholes were collected and analyzed. Single extractions by acetic acid (HOAc) were conducted to assess the bioavailability and speciation of lead in soils for comparison with the parts of the plants that are aboveground. Health risks for future residential development were evaluated by the integrated exposure uptake biokinetic (IEUBK) model. The results indicated that lead concentrations in 83% of the soil samples exceeded the Chinese Environmental Quality Standard for soil (350 mg/kg for Pb) and mainly occurred at depths between 0 and 1.5 m while accumulating at the surface of demolished construction waste and miscellaneous fill. Lead concentrations in soil solutions and HOAc extraction leachates were linked closely to the contents of aboveground Broussonetia papyrifera and Artemisia annua, two main types of local plants that were found at the site. The probability density of lead in blood (PbB) in excess of 10 µg/dL could overtake the 99% mark in the residential scenario. The findings provided a relatively integrated method to illustrate the onsite investigations and assessment for similar sites before remediation and future development from more comprehensive aspects. PMID:26921546

  15. Influence of manufacturing procedure on the compositional and sensory properties of n-3 fatty acid-enriched pecorino cheese.

    PubMed

    Branciari, Raffaella; Mughetti, Laura; Ranucci, David; Miraglia, Dino; Valiani, Andrea; Acuti, Gabriele; Selvaggini, Roberto; Trabalza-Marinucci, Massimo

    2014-11-01

    Pecorino cheeses were produced using two different manufacturing procedures (either from raw milk or from milk previously subject to a thermisation at 65 °C for 10 s with the addition of starter culture) using the milk obtained from three groups of ewes fed three different concentrates: (1) control, (2) control enriched with 100 g/kg of extruded linseed, and (3) control enriched with 200 g/kg of extruded linseed. All concentrates were administered with alfalfa hay ad libitum. The extruded linseed-enriched diets increased the concentration of n-3 fatty acids, conjugated linoleic acid, and monounsaturated and polyunsaturated acids in raw milk and thermised milk cheese and decreased the concentration of saturated fatty acids. Changes in the manufacturing procedure did not influence the fatty acid composition of the cheeses but markedly influenced their sensory properties. In particular, heat-treating the milk and adding a starter reduced the differences in cheese odour, flavour and toughness induced by the diet when raw milk was used. Cheeses made with thermised milk and the addition of starter culture were more uniform and obtained a higher score in the preference test compared with the corresponding raw milk cheeses. An appropriate manufacturing process, therefore, can be a possible strategy to obtain cheeses with improved health-promoting properties and an unaltered acceptance level by consumers.

  16. Characterization, performance, and prediction of a lead-acid battery under simulated electric vehicle driving requirements

    NASA Technical Reports Server (NTRS)

    Ewashinka, J. G.; Bozek, J. M.

    1981-01-01

    A state-of-the-art 6-V battery module in current use by the electric vehicle industry was tested at the NASA Lewis Research Center to determine its performance characteristics under the SAE J227a driving schedules B, C, and D. The primary objective of the tests was to determine the effects of periods of recuperation and long and short periods of electrical regeneration in improving the performance of the battery module and hence extendng the vehicle range. A secondary objective was to formulate a computer program that would predict the performance of this battery module for the above driving schedules. The results show excellent correlation between the laboratory tests and predicted results. The predicted performance compared with laboratory tests was within +2.4 to -3.7 percent for the D schedule, +0.5 to -7.1 percent for the C schedule, and better than -11.4 percent for the B schedule.

  17. Response of lead-acid batteries to chopper-controlled discharge. [for electric vehicles

    NASA Technical Reports Server (NTRS)

    Cataldo, R. L.

    1978-01-01

    The results of tests on an electric vehicle battery, using a simulated electric vehicle chopper-speed controller, show energy output losses up to 25 percent compared to constant current discharges at the same average current of 100 A. However, an energy output increase of 22 percent is noticed at the 200 A average level and 44 percent increase at the 300 A level using pulse discharging. Because of these complex results, electric vehicle battery/speed controller interactions must be considered in vehicle design.

  18. Response of lead-acid batteries to chopper-controlled discharge: Preliminary results

    NASA Technical Reports Server (NTRS)

    Cataldo, R. L.

    1978-01-01

    The preliminary results of simulated electric vehicle, chopper, speed controller discharge of a battery show energy output losses up to 25 percent compared to constant current discharges at the same average discharge current of 100 amperes. These energy losses are manifested as temperature rises during discharge, amounting to a two-fold increase for a 400-ampere pulse compared to the constant current case. Because of the potentially large energy inefficiency, the results suggest that electric vehicle battery/speed controller interaction must be carefully considered in vehicle design.

  19. Response of lead-acid batteries to chopper-controlled discharge

    NASA Technical Reports Server (NTRS)

    Cataldo, R. L.

    1978-01-01

    The preliminary results of simulated electric vehicle, chopper, speed controller discharge of a battery show energy output losses at up to 25 percent compared to constant current discharges at the same average discharge current of 100 A. These energy losses are manifested as temperature rises during discharge, amounting to a two-fold increase for a 400-A pulse compared to the constant current case. Because of the potentially large energy inefficiency, the results suggest that electric vehicle battery/speed controller interaction must be carefully considered in vehicle design.

  20. Nonsteroidal management of canine pruritus: chlorpheniramine and a fatty acid supplement (DVM Derm Caps) in combination, and the fatty acid supplement at twice the manufacturer's recommended dosage.

    PubMed

    Scott, D W; Miller, W H

    1990-10-01

    Forty-three dogs having pruritus associated with atopy, flea bite hypersensitivity, and idiopathy were randomly assigned to 1 of 2 treatment protocols. Twenty-three dogs received chlorpheniramine in combination with a fatty acid supplement (DVM Derm Caps). Twenty dogs received the fatty acid supplement at twice the manufacturer's recommended dosage. All 43 dogs were known to be unresponsive to chlorpheniramine and the manufacturer's recommended dosage of the fatty acid supplement when either drug was used alone. Pruritus was satisfactorily controlled in 34.8% of the dogs in the chlorpheniramine--DVM Derm Caps protocol. No dog in the double DVM Derm Caps protocol showed a beneficial response. Side effects were uncommon and mild with either protocol.

  1. Three-layered absorptive glass mat separator with membrane for application in valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Naidenov, V.; Pavlov, D.; Cherneva, M.

    During charge and discharge of the lead-acid cell equal amounts of H 2SO 4 participate in the reactions at the two types of plates (electrodes). However, the charge and discharge reactions at the positive plates involve also 2 mol of water per every mole of reacted PbO 2. Consequently, a concentration difference appears in the electrolyte between the two electrodes (horizontal stratification), which affects the reversibility of the processes at the two electrodes and thus the cycle life of the battery. The present paper proposes the use of a three-layered absorptive glass mat (AGM) separator, the middle layer playing the role of a membrane that divides (separates) the anodic and cathodic electrolyte spaces, and controls the exchange rates of H 2SO 4, H + ions, O 2 and H 2O flows between the two electrode spaces. To be able to perform this membrane function, the thinner middle AGM layer (0.2 mm) is processed with an appropriate polymeric emulsion to acquire balanced hydrophobic/hydrophilic properties, which sustain constant H 2SO 4 concentration in the two electrode spaces during cycling. Three types of polymeric emulsions have been used for treatment of the membrane: (a) polyvinylpyrollidonestyrene (MPVS), (b) polyvinylpyrrolidone "Luviskol" (MPVP), or (c) polytetrafluorethylene modified with Luviskol (MMAGM). It is established experimentally that the MMAGM membrane maintains equal acid concentration in the anodic and cathodic spaces (no horizontal stratification) during battery cycling and hence ensures longer cycle life performance.

  2. Effect of a mineral additive on the electrical performances of the positive plate of lead acid battery

    NASA Astrophysics Data System (ADS)

    Foudia, M.; Matrakova, M.; Zerroual, L.

    2015-04-01

    The objective of this work is to improve the performance of the positive electrode of lead-acid battery. The use of the additive in the positive paste is to increase the capacity and cycle life of the positive active material. Mineral porous additives, dispersed uniformly in the PAM, may act as acid reservoirs and favor the ionic diffusion. The results show that the addition of mineral additive in the paste before oxidation influences the composition and the crystal size of the PAM after oxidation. We observe a remarkable improvement of the discharge capacity of the PAM for an amount of additive ranging between 1 and 5%. Nano-sized particles of PbO2 with amorphous character are obtained. XRD, TG and DSC, SEM, and galvanostatic discharge were used as techniques of investigation.

  3. Status and evaluation of hybrid electric vehicle batteries for short term applications. Final report

    SciTech Connect

    Himy, A.

    1995-07-01

    The objective of this task is to compile information regarding batteries which could be use for electric cars or hybrid vehicles in the short term. More specifically, this study applies lead-acid batteries and nickel-cadmium battery technologies which are more developed than the advanced batteries which are presently being investigated under USABC contracts and therefore more accessible in production efficiency and economies of scale. Moreover, the development of these batteries has advanced the state-of-the-art not only in terms of performance and energy density but also in cost reduction. The survey of lead-acid battery development took the biggest part of the effort, since they are considered more apt to be used in the short-term. Companies pursuing the advancement of lead-acid batteries were not necessarily the major automobile battery manufacturers. Innovation is found more in small or new companies. Other battery systems for short-term are discussed in the last part of this report. We will review the various technologies investigated, their status and prognosis for success in the short term.

  4. SMS/GOES cell and battery data analysis report

    NASA Technical Reports Server (NTRS)

    Armantrout, J. D.

    1977-01-01

    The nickel-cadmium battery design developed for the Synchronous Meteorological Satellite (SMS) and Geostationary Operational Environmental Satellite (GOES) provided background and guidelines for future development, manufacture, and application of spacecraft batteries. SMS/GOES battery design, development, qualification testing, acceptance testing, and life testing/mission performance characteristics were evaluated for correlation with battery cell manufacturing process variables.

  5. USABC Development of 12 Volt Battery for Start-Stop Application: Preprint

    SciTech Connect

    Tataria, H.; Gross, O.; Bae, C.; Cunningham, B.; Barnes, J. A.; Deppe, J.; Neubauer, J.

    2015-02-01

    Global automakers are accelerating the development of fuel efficient vehicles, as a part of meeting regional regulatory CO2 emissions requirements. The micro hybrid vehicles with auto start-stop functionality are considered economical solutions for the stringent European regulations. Flooded lead acid batteries were initially considered the most economical solution for idle-stop systems. However, the dynamic charge acceptance (DCA) at lower state-of-charge (SOC) was limiting the life of the batteries. While improved lead-acid batteries with AGM and VRLA features have improved battery longevity, they do not last the life of the vehicle. The United States Advanced Battery Consortium (or USABC, a consortium of GM, Ford, and Chrysler) analyzed energy storage needs for a micro hybrid automobile with start-stop capability, and with a single power source. USABC has analyzed the start-stop behaviors of many drivers and has developed the requirements for the start-stop batteries (Table 3). The testing procedures to validate the performance and longevity were standardized and published. The guideline for the cost estimates calculations have also been provided, in order to determine the value of the newly developed modules. The analysis effort resulted in a set of requirements which will help the battery manufacturers to develop a module to meet the automotive Original Equipment Manufacturers (OEM) micro hybrid vehicle requirements. Battery developers were invited to submit development proposals and two proposals were selected for 50% cost share with USABC/DOE.

  6. Micro-hybrid electric vehicle application of valve-regulated lead-acid batteries in absorbent glass mat technology: Testing a partial-state-of-charge operation strategy

    NASA Astrophysics Data System (ADS)

    Schaeck, S.; Stoermer, A. O.; Hockgeiger, E.

    The BMW Group has launched two micro-hybrid functions in high volume models in order to contribute to reduction of fuel consumption in modern passenger cars. Both the brake energy regeneration (BER) and the auto-start-stop function (ASSF) are based on the conventional 14 V vehicle electrical system and current series components with only little modifications. An intelligent control algorithm of the alternator enables recuperative charging in braking and coasting phases, known as BER. By switching off the internal combustion engine at a vehicle standstill the idling fuel consumption is effectively reduced by ASSF. By reason of economy and package a lead-acid battery is used as electrochemical energy storage device. The BMW Group assembles valve-regulated lead-acid (VRLA) batteries in absorbent glass mat (AGM) technology in the micro-hybrid electrical power system since special challenges arise for the batteries. By field data analysis a lower average state-of-charge (SOC) due to partial state-of-charge (PSOC) operation and a higher cycling rate due to BER and ASSF are confirmed in this article. Similar to a design of experiment (DOE) like method we present a long-term lab investigation. Two types of 90 Ah VRLA AGM batteries are operated with a test bench profile that simulates the micro-hybrid vehicle electrical system under varying conditions. The main attention of this lab testing is focused on capacity loss and charge acceptance over cycle life. These effects are put into context with periodically refresh charging the batteries in order to prevent accelerated battery aging due to hard sulfation. We demonstrate the positive effect of refresh chargings concerning preservation of battery charge acceptance. Furthermore, we observe moderate capacity loss over 90 full cycles both at 25 °C and at 3 °C battery temperature.

  7. Potentiometric measurement of state-of-charge of lead-acid battery by using a bridged ferrocene surface modified electrode

    NASA Astrophysics Data System (ADS)

    Issa, Touma B.; Singh, Pritam; Baker, Murray V.

    Alkanethiol bridged, 3-(11-mercaptoundecyl)[3](1,1‧) ferrocenophane and 3-(11-mercaptoundecyl)[5](1,1‧) ferrocenophane were synthesized and their electrochemical behaviour in aqueous sulphuric acid electrolyte investigated. It is found that these compounds, chemisorbed on a gold substrate, undergo reversible electrochemical oxidation/reduction. The anodic and cathodic peak potentials are independent of the acid concentration in the range 1.0 × 10 -2 to 1.0 × 10 -7 M but change linearly with the acid concentration in the range 1-5 M. While this behaviour is similar to that for other ferrocenes like [3](1,1‧) ferrocenophane and [5](1,1‧) ferrocenophane the materials are much more chemically stable in aqueous sulphuric acid media. The presence of thiol group enhances the retainability of the bridged ferrocene while maintaining its chemical stability. The possibility of applying this observation for determining state-of-charge of lead-acid battery is discussed.

  8. Ecological and biomedical effects of effluents from near-term electric vehicle storage battery cycles

    SciTech Connect

    Not Available

    1980-05-01

    An assessment of the ecological and biomedical effects due to commercialization of storage batteries for electric and hybrid vehicles is given. It deals only with the near-term batteries, namely Pb/acid, Ni/Zn, and Ni/Fe, but the complete battery cycle is considered, i.e., mining and milling of raw materials, manufacture of the batteries, cases and covers; use of the batteries in electric vehicles, including the charge-discharge cycles; recycling of spent batteries; and disposal of nonrecyclable components. The gaseous, liquid, and solid emissions from various phases of the battery cycle are identified. The effluent dispersal in the environment is modeled and ecological effects are assessed in terms of biogeochemical cycles. The metabolic and toxic responses by humans and laboratory animals to constituents of the effluents are discussed. Pertinent environmental and health regulations related to the battery industry are summarized and regulatory implications for large-scale storage battery commercialization are discussed. Each of the seven sections were abstracted and indexed individually for EDB/ERA. Additional information is presented in the seven appendixes entitled; growth rate scenario for lead/acid battery development; changes in battery composition during discharge; dispersion of stack and fugitive emissions from battery-related operations; methodology for estimating population exposure to total suspended particulates and SO/sub 2/ resulting from central power station emissions for the daily battery charging demand of 10,000 electric vehicles; determination of As air emissions from Zn smelting; health effects: research related to EV battery technologies. (JGB)

  9. Battery Technology Stores Clean Energy

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Headquartered in Fremont, California, Deeya Energy Inc. is now bringing its flow batteries to commercial customers around the world after working with former Marshall Space Flight Center scientist, Lawrence Thaller. Deeya's liquid-cell batteries have higher power capability than Thaller's original design, are less expensive than lead-acid batteries, are a clean energy alternative, and are 10 to 20 times less expensive than nickel-metal hydride batteries, lithium-ion batteries, and fuel cell options.

  10. Boric Acid Assisted Reduction of Graphene Oxide: A Promising Material for Sodium-Ion Batteries.

    PubMed

    Wang, Ying; Wang, Caiyun; Wang, Yijing; Liu, Huakun; Huang, Zhenguo

    2016-07-27

    Reduced graphene oxide, an intensively investigated material for Li-ion batteries, has shown mostly unsatisfactory performance in Na-ion batteries, since its d-spacing is believed to be too small for effective insertion/deinsertion of Na(+) ions. Herein, a facile method was developed to produce boron-functionalized reduced graphene oxide (BF-rGO), with an enlarged interlayer spacing and defect-rich structure, which effectively accommodates the sodiation/desodiation and provides more active sites. The Na/BF-rGO half cells exhibit unprecedented long cycling stability, with ∼89.4% capacity retained after 5000 cycles (0.002% capacity decay per cycle) at 1000 mA·g(-1) current density. High specific capacity (280 mAh·g(-1)) and great rate capability were also delivered in the Na/BF-rGO half cells. PMID:27349132

  11. Boric Acid Assisted Reduction of Graphene Oxide: A Promising Material for Sodium-Ion Batteries.

    PubMed

    Wang, Ying; Wang, Caiyun; Wang, Yijing; Liu, Huakun; Huang, Zhenguo

    2016-07-27

    Reduced graphene oxide, an intensively investigated material for Li-ion batteries, has shown mostly unsatisfactory performance in Na-ion batteries, since its d-spacing is believed to be too small for effective insertion/deinsertion of Na(+) ions. Herein, a facile method was developed to produce boron-functionalized reduced graphene oxide (BF-rGO), with an enlarged interlayer spacing and defect-rich structure, which effectively accommodates the sodiation/desodiation and provides more active sites. The Na/BF-rGO half cells exhibit unprecedented long cycling stability, with ∼89.4% capacity retained after 5000 cycles (0.002% capacity decay per cycle) at 1000 mA·g(-1) current density. High specific capacity (280 mAh·g(-1)) and great rate capability were also delivered in the Na/BF-rGO half cells.

  12. Model prediction for ranking lead-acid batteries according to expected lifetime in renewable energy systems and autonomous power-supply systems

    NASA Astrophysics Data System (ADS)

    Schiffer, Julia; Sauer, Dirk Uwe; Bindner, Henrik; Cronin, Tom; Lundsager, Per; Kaiser, Rudi

    Predicting the lifetime of lead-acid batteries in applications with irregular operating conditions such as partial state-of-charge cycling, varying depth-of-discharge and different times between full charging is known as a difficult task. Experimental investigations in the laboratory are difficult because each application has its own specific operation profile. Therefore, an experimental investigation is necessary for each application and, moreover, for each operation strategy. This paper presents a lifetime model that allows comparison of the impact of different operating conditions, different system sizing and different battery technologies on battery lifetime. It is a tool for system designers and system operators to select appropriate batteries, to do a proper system design (sizing of the battery, power generators and loads), and to implement an optimized operation strategy (end-of-charge voltage, frequency of full charging, gassing periods, maximum depth-of-discharge). The model is a weighted Ah throughput approach based on the assumption that operating conditions are typically more severe than those used in standard tests of cycling and float lifetime. The wear depends on the depth-of-discharge, the current rate, the existing acid stratification, and the time since the last full charging. The actual Ah throughput is continuously multiplied by a weight factor that represents the actual operating conditions. Even though the modelling approach is mainly heuristic, all of the effects that are taken into account are based on a detailed analysis and understanding of ageing processes in lead-acid batteries. The 'normal' user can adapt the model to different battery types simply from the data sheet information on cycle lifetime and float lifetime.

  13. Electric and hybrid vehicles charge efficiency tests of ESB EV-106 lead acid batteries

    NASA Technical Reports Server (NTRS)

    Rowlette, J. J.

    1981-01-01

    Charge efficiencies were determined by measurements made under widely differing conditions of temperature, charge procedure, and battery age. The measurements were used to optimize charge procedures and to evaluate the concept of a modified, coulometric state of charge indicator. Charge efficiency determinations were made by measuring gassing rates and oxygen fractions. A novel, positive displacement gas flow meter which proved to be both simple and highly accurate is described and illustrated.

  14. Relativity and the mercury battery.

    PubMed

    Zaleski-Ejgierd, Patryk; Pyykkö, Pekka

    2011-10-01

    Comparative, fully relativistic (FR), scalar relativistic (SR) and non-relativistic (NR) DFT calculations attribute about 30% of the mercury-battery voltage to relativity. The obtained percentage is smaller than for the lead-acid battery, but not negligible.

  15. Research and development of a phosphoric acid fuel cell/battery power source integrated in a test-bed bus. Final report

    SciTech Connect

    1996-05-30

    This project, the research and development of a phosphoric acid fuel cell/battery power source integrated into test-bed buses, began as a multi-phase U.S. Department of Energy (DOE) project in 1989. Phase I had a goal of developing two competing half-scale (25 kW) brassboard phosphoric acid fuel cell systems. An air-cooled and a liquid-cooled fuel cell system were developed and tested to verify the concept of using a fuel cell and a battery in a hybrid configuration wherein the fuel cell supplies the average power required for operating the vehicle and a battery supplies the `surge` or excess power required for acceleration and hill-climbing. Work done in Phase I determined that the liquid-cooled system offered higher efficiency.

  16. Reliability of lead-calcium automotive batteries in practical operations

    NASA Astrophysics Data System (ADS)

    Burghoff, H.-G.; Richter, G.

    In order to reach a statistically sound conclusion on the suitability of maintenance-free, lead-calcium automotive batteries for practical operations, the failure behaviour of such batteries has been observed in a large-scale experiment carried out by Mercedes Benz AG and Robert Bosch GmbH in different climatic zones of North America. The results show that the average failure behaviour is not significantly different to that of batteries from other manufacturers using other grid alloy systems and operated under otherwise identical conditions; the cumulative failure probability after 30 months is 17%. The principal causes of failure are: (i) early failure: transport damage, filling errors, and short-circuits due to the outer plates being pushed up during plate-block assembly (manufacturing defect); (ii) statistical failure: short-circuits due to growth of positive plates caused by a reduction in the mechanical strength of the cast positive grid as a result of corrosion; (iii) late failure due to an increased occurrence of short-circuits, especially frequent in outer cell facing the engine of the vehicle (subjected to high temperature), and to defects caused by capacity decay. As expected, the batteries exhibit extremely low water loss in each cell. The poor cyclical performance of stationary batteries, caused by acid stratification and well-known from laboratory tests, has no detrimental effect on the batteries in use. After a thorough analysis of the corrosion process, the battery manufacturer changed the grid alloy and the method of its production, and thus limited the corrosion problem with cast lead-calcium grids and with it the possibility of plate growth. The mathematical methods used in this study, and in particular the characteristic factors derived from them, have proven useful for assessing the suitability of automotive batteries.

  17. Hydrometallurgical process for the recovery of metal values from spent lithium-ion batteries in citric acid media.

    PubMed

    Chen, Xiangping; Zhou, Tao

    2014-11-01

    In this paper, a hydrometallurgical process has been proposed to recover valuable metals from spent lithium-ion batteries in citric acid media. Leaching efficiencies as high as 97%, 95%, 94%, and 99% of Ni, Co, Mn, and Li were achieved under the optimal leaching experimental conditions of citric acid concentration of 2 mol L(-1), leaching temperature of 80 °C, leaching time of 90 min, liquid-solid ratio of 30 ml g(-1), and 2 vol. % H2O2. For the metals recovery process, nickel and cobalt were selectively precipitated by dimethylglyoxime reagent and ammonium oxalate sequentially. Then manganese was extracted by Na-D2EHPA and the manganese-loaded D2EHPA was stripped with sulfuric acid. The manganese was recovered as MnSO4 in aqueous phase and D2EHPA could be reused after saponification. Finally, lithium was precipitated by 0.5 mol L(-1) sodium phosphate. Under their optimal conditions, the recovery percentages of Ni, Co, Mn, and Li can reach 98%, 97%, 98%, and 89%, respectively. This is a relatively simple route in which all metal values could be effectively leached and recovered in citric acid media.

  18. Hydrometallurgical process for the recovery of metal values from spent lithium-ion batteries in citric acid media.

    PubMed

    Chen, Xiangping; Zhou, Tao

    2014-11-01

    In this paper, a hydrometallurgical process has been proposed to recover valuable metals from spent lithium-ion batteries in citric acid media. Leaching efficiencies as high as 97%, 95%, 94%, and 99% of Ni, Co, Mn, and Li were achieved under the optimal leaching experimental conditions of citric acid concentration of 2 mol L(-1), leaching temperature of 80 °C, leaching time of 90 min, liquid-solid ratio of 30 ml g(-1), and 2 vol. % H2O2. For the metals recovery process, nickel and cobalt were selectively precipitated by dimethylglyoxime reagent and ammonium oxalate sequentially. Then manganese was extracted by Na-D2EHPA and the manganese-loaded D2EHPA was stripped with sulfuric acid. The manganese was recovered as MnSO4 in aqueous phase and D2EHPA could be reused after saponification. Finally, lithium was precipitated by 0.5 mol L(-1) sodium phosphate. Under their optimal conditions, the recovery percentages of Ni, Co, Mn, and Li can reach 98%, 97%, 98%, and 89%, respectively. This is a relatively simple route in which all metal values could be effectively leached and recovered in citric acid media. PMID:25378255

  19. Electric-vehicle batteries

    NASA Astrophysics Data System (ADS)

    Oman, Henry; Gross, Sid

    1995-02-01

    Electric vehicles that can't reach trolley wires need batteries. In the early 1900's electric cars disappeared when owners found that replacing the car's worn-out lead-acid battery costs more than a new gasoline-powered car. Most of today's electric cars are still propelled by lead-acid batteries. General Motors in their prototype Impact, for example, used starting-lighting-ignition batteries, which deliver lots of power for demonstrations, but have a life of less than 100 deep discharges. Now promising alternative technology has challenged the world-wide lead miners, refiners, and battery makers into forming a consortium that sponsors research into making better lead-acid batteries. Horizon's new bipolar battery delivered 50 watt-hours per kg (Wh/kg), compared with 20 for ordinary transport-vehicle batteries. The alternatives are delivering from 80 Wh/kg (nickel-metal hydride) up to 200 Wh/kg (zinc-bromine). A Fiat Panda traveled 260 km on a single charge of its zinc-bromine battery. A German 3.5-ton postal truck traveled 300 km with a single charge in its 650-kg (146 Wh/kg) zinc-air battery. Its top speed was 110 km per hour.

  20. Impact of increased electric vehicle use on battery recycling infrastructure

    SciTech Connect

    Vimmerstedt, L.; Hammel, C.; Jungst, R.

    1996-12-01

    State and Federal regulations have been implemented that are intended to encourage more widespread use of low-emission vehicles. These regulations include requirements of the California Air Resources Board (CARB) and regulations pursuant to the Clean Air Act Amendments of 1990 and the Energy Policy Act. If the market share of electric vehicles increases in response to these initiatives, corresponding growth will occur in quantities of spent electric vehicle batteries for disposal. Electric vehicle battery recycling infrastructure must be adequate to support collection, transportation, recovery, and disposal stages of waste battery handling. For some battery types, such as lead-acid, a recycling infrastructure is well established; for others, little exists. This paper examines implications of increasing electric vehicle use for lead recovery infrastructure. Secondary lead recovery facilities can be expected to have adequate capacity to accommodate lead-acid electric vehicle battery recycling. However, they face stringent environmental constraints that may curtail capacity use or new capacity installation. Advanced technologies help address these environmental constraints. For example, this paper describes using backup power to avoid air emissions that could occur if electric utility power outages disable emissions control equipment. This approach has been implemented by GNB Technologies, a major manufacturer and recycler of lead-acid batteries. Secondary lead recovery facilities appear to have adequate capacity to accommodate lead waste from electric vehicles, but growth in that capacity could be constrained by environmental regulations. Advances in lead recovery technologies may alleviate possible environmental constraints on capacity growth.

  1. Physicochemical properties, fatty acid profile and sensory characteristics of sheep and goat meat sausages manufactured with different pork fat levels.

    PubMed

    Leite, Ana; Rodrigues, Sandra; Pereira, Etelvina; Paulos, Kátia; Oliveira, António Filipe; Lorenzo, José Manuel; Teixeira, Alfredo

    2015-07-01

    The effect of three pork backfat levels (0% vs. 10% vs. 30%) on chemical composition, fatty acid profile and sensory properties on sheep and goat meat sausages was studied. All physicochemical parameters were affected by the addition of pork backfat in both types of sausages. Sausages manufactured with 30% of pork backfat showed the lowest moisture and protein contents and the highest total fat content. The lower a(w) values in sausages manufactured with higher fat content while in pH happened the reverse situation. The addition of pork backfat modified the total fatty acid profile, prompting a significant drop in the relative percentages of C14:0, C16:0, C17:0, C17:1, C18:0 and TVA (trans-vaccenic acid), together with a marked increase in oleic and linoleic acids. Finally, in goat sausages, the fat content significantly affected sensory parameters: taste, texture and overall acceptability (P<0.05). As expected, all physicochemical parameters were affected by the addition of pork backfat in both types of sausages. PMID:25839884

  2. Physicochemical properties, fatty acid profile and sensory characteristics of sheep and goat meat sausages manufactured with different pork fat levels.

    PubMed

    Leite, Ana; Rodrigues, Sandra; Pereira, Etelvina; Paulos, Kátia; Oliveira, António Filipe; Lorenzo, José Manuel; Teixeira, Alfredo

    2015-07-01

    The effect of three pork backfat levels (0% vs. 10% vs. 30%) on chemical composition, fatty acid profile and sensory properties on sheep and goat meat sausages was studied. All physicochemical parameters were affected by the addition of pork backfat in both types of sausages. Sausages manufactured with 30% of pork backfat showed the lowest moisture and protein contents and the highest total fat content. The lower a(w) values in sausages manufactured with higher fat content while in pH happened the reverse situation. The addition of pork backfat modified the total fatty acid profile, prompting a significant drop in the relative percentages of C14:0, C16:0, C17:0, C17:1, C18:0 and TVA (trans-vaccenic acid), together with a marked increase in oleic and linoleic acids. Finally, in goat sausages, the fat content significantly affected sensory parameters: taste, texture and overall acceptability (P<0.05). As expected, all physicochemical parameters were affected by the addition of pork backfat in both types of sausages.

  3. Enhanced performance of starter lighting ignition type lead-acid batteries with carbon nanotubes as an additive to the active mass

    NASA Astrophysics Data System (ADS)

    Marom, Rotem; Ziv, Baruch; Banerjee, Anjan; Cahana, Beni; Luski, Shalom; Aurbach, Doron

    2015-11-01

    Addition of various carbon materials into lead-acid battery electrodes was studied and examined in order to enhance the power density, improve cycle life and stability of both negative and positive electrodes in lead acid batteries. High electrical-conductivity, high-aspect ratio, good mechanical properties and chemical stability of multi-wall carbon nanotubes (MWCNT, unmodified and mofified with carboxylic groups) position them as viable additives to enhance the electrodes' electrical conductivity, to mitigate the well-known sulfation failure mechanism and improve the physical integration of the electrodes. In this study, we investigated the incorporation-effect of carbon nanotubes (CNT) to the positive and the negative active materials in lead-acid battery prototypes in a configuration of flooded cells, as well as gelled cells. The cells were tested at 25% and 30% depth-of-discharge (DOD). The positive effect of the carbon nanotubes (CNT) utilization as additives to both positive and negative electrodes of lead-acid batteries was clearly demonstrated and is explained herein based on microscopic studies.

  4. Reclaiming the spent alkaline zinc manganese dioxide batteries collected from the manufacturers to prepare valuable electrolytic zinc and LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} materials

    SciTech Connect

    Ma, Ya; Cui, Yan; Zuo, Xiaoxi; Huang, Shanna; Hu, Keshui; Xiao, Xin; Nan, Junmin

    2014-10-15

    Highlights: • The spent Zn–Mn batteries collected from manufacturers is the target waste. • A facile reclaiming process is presented. • The zinc is reclaimed to valuable electrolytic zinc by electrodepositing method. • The manganese elements are to produce valuable LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} battery material. • The reclamation process features environmental friendliness and saving resource. - Abstract: A process for reclaiming the materials in spent alkaline zinc manganese dioxide (Zn–Mn) batteries collected from the manufacturers to prepare valuable electrolytic zinc and LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} materials is presented. After dismantling battery cans, the iron cans, covers, electric rods, organic separator, label, sealing materials, and electrolyte are separated through the washing, magnetic separation, filtrating, and sieving operations. Then, the powder residues react with H{sub 2}SO{sub 4} (2 mol L{sup −1}) solution to dissolve zinc under a liquid/solid ratio of 3:1 at room temperature, and subsequently, the electrolytic Zn with purity of ⩾99.8% is recovered in an electrolytic cell with a cathode efficiency of ⩾85% under the conditions of 37–40 °C and 300 A m{sup −2}. The most of MnO{sub 2} and a small quantity of electrolytic MnO{sub 2} are recovered from the filtration residue and the electrodeposit on the anode of electrolytic cell, respectively. The recovered manganese oxides are used to synthesize LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} material of lithium-ion battery. The as-synthesized LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} discharges 118.3 mAh g{sup −1} capacity and 4.7 V voltage plateau, which is comparable to the sample synthesized using commercial electrolytic MnO{sub 2}. This process can recover the substances in the spent Zn–Mn batteries and innocuously treat the wastewaters, indicating that it is environmentally acceptable and applicable.

  5. Interactions between lignosulphonates and the components of the lead-acid battery. Part 1. Adsorption isotherms

    NASA Astrophysics Data System (ADS)

    Myrvold, Bernt O.

    The expander performs at least five different tasks in the battery. It is a fluidiser for the negative paste. It controls the formation stage of the battery. It controls the shape and size of the lead sulphate crystals formed upon discharge, and thus prevents the sintering of the active mass. It controls the rate of the lead to lead sulphate oxidation during discharge. Finally, it affects the charge acceptance. To gain more understanding of these different effects the interaction between lead, lead(II) oxide, lead(IV) oxide, lead sulphate, barium sulphate and carbon black and the experimental lignosulphonate (LS) expander UP-414 has been investigated. We also compared with Vanisperse A and several other lignosulphonates, to elucidate the mechanisms operating. In most cases, we have studied concentration ranges that are both higher and lower than those normally encountered in batteries. There is no adsorption of lignosulphonates to pure lead surfaces. Adsorption to lead sulphate is a slow process. In the presence of lead ions lignosulphonates will also adsorb to lead. The adsorption to lead(II) oxide is a fast process, and a strong adsorption occurs. In all these cases, it is preferably the high molecular weight fraction that interacts with the solid surfaces. Lead ions leaching from the surface complexes with lignosulphonates to give a more hydrophobic species. This allows the normally negatively charged lignosulphonate to adsorb to the negatively charged substrates. The lignosulphonates have an ability to complex lead ions and keep them solvated. This confirms previous observations of the lignosulphonates ability to promote the dissolution-precipitation mechanism for lead sulphate formation on the expense of the solid-state reaction.

  6. Modeling the crystal distribution of lead-sulfate in lead-acid batteries with 3D spatial resolution

    NASA Astrophysics Data System (ADS)

    Huck, Moritz; Badeda, Julia; Sauer, Dirk Uwe

    2015-04-01

    For the reliability of lead-acid batteries it is important to have an accurate prediction of its response to load profiles. A model for the lead-sulfate growth is presented, which is embedded in a physical-chemical model with 3D spatial resolution is presented which is used for analyzing the different mechanism influencing the cell response. One import factor is the chemical dissolution and precipitation of lead-sulfate, since its dissolution speed limits the charging reaction and the accumulation of indissolvable of lead-sulfate leads to capacity degradation. The cell performance/behavior is not only determined by the amount of the sulfate but also by the radii and distribution of the crystals. The presented model can be used to for an improved understanding of the interaction of the different mechanisms.

  7. An acid-stable Zn(II) complex: electrodeposition in sulfuric acid and the effect on the zinc-lead dioxide battery.

    PubMed

    Zhang, Miao Miao; Gong, Yun; Zhang, Pan; Shi, Hui Fang; Lin, Jian Hua

    2014-12-01

    An acid-stable Zn(II) complex formulated as Zn2(HL)2(SO4)·H2O (1) and an acid-unstable complex formulated as Zn2L2·12H2O (2) were hydro(solvo)thermally synthesized and structurally characterized by single-crystal X-ray diffraction. Complex 1 features a uninodal 6-connected 2-fold interpenetrating three-dimensional (3D) dense architecture with {4(12)·6(3)}-pcu topology, and complex 2 exhibits a 2-nodal (3, 6)-connected 3D open architecture with (4·6(2))2(4(2)·6(10)·8(3))-rtl topology. The results indicate that the stability of complex 1 in sulfuric acid is probably associated with the coordinated SO4(2-) in the quite dense structure, and complex 1 can also be synthesized via electrodeposition in sulfuric acid; it can improve the discharging characteristics of the zinc-lead dioxide battery at room temperature.

  8. Button batteries

    MedlinePlus

    Swallowing batteries ... These devices use button batteries: Calculators Cameras Hearing aids Penlights Watches ... If a person puts the battery up their nose and breathes it further in, ... problems Cough Pneumonia (if the battery goes unnoticed) ...

  9. Lead poisoning among household members exposed to lead-acid battery repair shops in Kingston, Jamaica.

    PubMed

    Matte, T D; Figueroa, J P; Ostrowski, S; Burr, G; Jackson-Hunt, L; Keenlyside, R A; Baker, E L

    1989-12-01

    To investigate the risk of lead poisoning among household members exposed to 'backyard' battery repair shops (BBRS) in Kingston, Jamaica, environmental and blood lead (PbB) were measured at 24 households (112 individuals) with a BBRS worker or located at a BBRS premises and at 18 neighbourhood control households (74 individuals). Elevated PbB (greater than or equal to 25 micrograms per decilitre [micrograms/dl]) was common among subjects of all ages living at BBRS premises, especially among children less than age 12, 43% of whom had PbB greater than 70 micrograms/dl. Potentially hazardous soil and house dust lead levels were also common at BBRS premises, where 84% of yards had soil lead levels above 500 parts per million (geometric mean 3388 parts per million [ppm] at BBRS premises households with a BBRS worker). Geometric mean blood and environmental lead levels were significantly lower at control households, where less than 10% of subjects in all age groups had elevated PbB (maximum 33 micrograms/dl). Sharing a premises with a BBRS was a stronger determinant of household blood lead and environmental contamination than was the presence of a BBRS worker in a household. Blood lead levels were associated with soil and house dust lead levels in all age groups. We conclude that small battery repair shops, which have also been described in other developing countries, create a high lead poisoning risk for nearby residents.

  10. Leaching lithium from the anode electrode materials of spent lithium-ion batteries by hydrochloric acid (HCl).

    PubMed

    Guo, Yang; Li, Feng; Zhu, Haochen; Li, Guangming; Huang, Juwen; He, Wenzhi

    2016-05-01

    Spent lithium-ion batteries (LIBs) are considered as an important secondary resource for its high contents of valuable components, such as lithium and cobalt. Currently, studies mainly focus on the recycling of cathode electrodes. There are few studies concentrating on the recovery of anode electrodes. In this work, based on the analysis result of high amount of lithium contained in the anode electrode, the acid leaching process was applied to recycle lithium from anode electrodes of spent LIBs. Hydrochloric acid was introduced as leaching reagent, and hydrogen peroxide as reducing agent. Within the range of experiment performed, hydrogen peroxide was found to have little effect on lithium leaching process. The highest leaching recovery of 99.4wt% Li was obtained at leaching temperature of 80°C, 3M hydrochloric acid and S/L ratio of 1:50g/ml for 90min. The graphite configuration with a better crystal structure obtained after the leaching process can also be recycled.

  11. Porous carbon-coated silica macroparticles as anode materials for lithium ion batteries: Effect of boric acid

    NASA Astrophysics Data System (ADS)

    Kim, Young-Kuk; Moon, Jong-Woo; Lee, Jung-Goo; Baek, Youn-Kyung; Hong, Seong-Hyun

    2014-12-01

    We report carbon-coated porous silica macroparticles (SiO2@C) prepared using polymeric templates and subsequent carbonization with sucrose for improved electrochemical energy storage in lithium-ion batteries (LIBs). In addition, boron is introduced to improve the stability of electrochemical cells by pyrolyzing mixtures of sucrose and boric acid (SiO2@C + B) under inert atmosphere. The initially large surface area of porous SiO2 (SBET ∼ 658 m2 g-1) is reduced to 102 m2 g-1 after carbonization and introduction of boric acid. Surface of both SiO2@C and SiO2@C + B are covered with amorphous carbon. In particular, SiO2@C + B particles containing borosilicate (Si-O-B) phase and B-O bondings and Si-C-O bondings are also detected from the X-ray photoelectron spectra. The SiO2@C + B macroparticles shows high reversible charge capacity up to 503 mAh g-1 after 103 cycles of Li intercalation/de-intercalation although initial capacity was 200 mAh g-1. The improved charge capacity of SiO2@C + B is attributed to formation of advantageous microstructures induced from boric acid.

  12. Health hazards of China’s lead-acid battery industry: a review of its market drivers, production processes, and health impacts

    PubMed Central

    2013-01-01

    Despite China’s leaded gasoline phase out in 2000, the continued high rates of lead poisoning found in children’s blood lead levels reflect the need for identifying and controlling other sources of lead pollution. From 2001 to 2007, 24% of children in China studied (N = 94,778) were lead poisoned with levels exceeding 100 μg/L. These levels stand well above the global average of 16%. These trends reveal that China still faces significant public health challenges, with millions of children currently at risk of lead poisoning. The unprecedented growth of China’s lead-acid battery industry from the electric bike, automotive, and photovoltaic industries may explain these persistently high levels, as China remains the world’s leading producer, refiner, and consumer of both lead and lead-acid batteries. This review assesses the role of China’s rising lead-acid battery industry on lead pollution and exposure. It starts with a synthesis of biological mechanisms of lead exposure followed by an analysis of the key technologies driving the rapid growth of this industry. It then details the four main stages of lead battery production, explaining how each stage results in significant lead loss and pollution. A province-level accounting of each of these industrial operations is also included. Next, reviews of the literature describe how this industry may have contributed to mass lead poisonings throughout China. Finally, the paper closes with a discussion of new policies that address the lead-acid battery industry and identifies policy frameworks to mitigate exposure. This paper is the first to integrate the market factors, production processes, and health impacts of China’s growing lead-acid battery industry to illustrate its vast public health consequences. The implications of this review are two-fold: it validates calls for a nationwide assessment of lead exposure pathways and levels in China as well as for a more comprehensive investigation into the health

  13. Electric battery research

    SciTech Connect

    Not Available

    1982-12-16

    Electric-battery research programs are receiving less funding, and efforts have been made to phase out the still-unsuccessful effort to produce a commercially viable automotive battery. Lead-acid and nickel-iron batteries are top contenders for commercial applications, but a short life span continues to limit their usefulness. Until electric cars can compete (when gasoline approaches $2.50 a gallon) the market does not look hopeful. (DCK)

  14. Perfluorinated acid isomer profiling in water and quantitative assessment of manufacturing source.

    PubMed

    Benskin, Jonathan P; Yeung, Leo W Y; Yamashita, Nobuyoshi; Taniyasu, Sachi; Lam, Paul K S; Martin, Jonathan W

    2010-12-01

    A method for isomer profiling of perfluorinated compounds (PFCs) in water was developed and applied to quantitatively assess the contributions from electrochemical (ECF) and telomer manufacturing processes around source regions of North America, Asia, and Europe. With the exception of 3 sites in Japan, over 80% of total perfluorooctanoate (PFOA, C(7)F(15)COO(-)) was from ECF, with the balance attributable to strictly linear (presumably telomer) manufacturing source(s). Comparing PFOA isomer profiles in samples from China, with PFOA obtained from a local Chinese manufacturer, indicated <3% difference in overall branched isomer content; thus, exclusive contribution from local ECF production cannot be ruled out. In Tokyo Bay, ECF, linear-telomer, and isopropyl-telomer sources contributed to 33%, 53%, and 14% of total PFOA, respectively. Perfluorooctane sulfonate (PFOS, C(8)F(17)SO(3)(-)) isomer profiles were enriched in branched content (i.e., >50% branched) in the Mississippi River but in all other locations were similar or only slightly enriched in branched content relative to historical ECF PFOS. Isomer profiles of other PFCs are also reported. Overall, these data suggest that, with the exception of Tokyo Bay, ECF manufacturing has contributed to the bulk of contamination around these source regions, but other sources are significant, and remote sites should be monitored.

  15. Apparent Consumption vs. Total Consumption--A Lead-Acid Battery Case Study

    USGS Publications Warehouse

    Wilburn, David R.; Buckingham, David A.

    2006-01-01

    Introduction: This report compares estimates of U.S. apparent consumption of lead with estimates of total U.S. consumption of this mineral commodity from a materials flow perspective. The difference, attributed to the amount of lead contained in imported and exported products, was found to be significant for this sector. The study also assesses the effects of including mineral commodities incorporated in manufactured products on the interpretation of observed trends in minerals consumption and trade. Materials flow is a systems approach to understanding what happens to the materials we use from the time a material is extracted, through its processing and manufacturing, to its ultimate disposition. The U.S. Geological Survey (USGS) provides accurate and detailed mineral production and mineral commodity consumption statistics that are essential for government, nongovernment organizations, and the public to gain a better understanding of how and where materials are used and their effect on the environment and society. Published statistics on mineral apparent consumption are limited to estimates of consumption of raw material forms (ore, concentrate, and [or] refined metal). For this study, apparent consumption is defined as mine production + secondary refined production + imports (concentrates and refined metal) ? exports (concentrates and refined metal) + adjustments for government and industry stock changes. These estimates do not account for the amount of mineral commodities contained in manufactured products that are imported to the United States, nor do they deduct the amount of these mineral commodities contained in manufactured products that are exported from the United States. When imports or exports of manufactured products contribute significantly to the total use of a particular raw material, an estimate of consumption that does not consider the incorporated forms of these mineral commodities within imported or exported manufactured products can be either

  16. OAO battery data analysis

    NASA Technical Reports Server (NTRS)

    Gaston, S.; Wertheim, M.; Orourke, J. A.

    1973-01-01

    Summary, consolidation and analysis of specifications, manufacturing process and test controls, and performance results for OAO-2 and OAO-3 lot 20 Amp-Hr sealed nickel cadmium cells and batteries are reported. Correlation of improvements in control requirements with performance is a key feature. Updates for a cell/battery computer model to improve performance prediction capability are included. Applicability of regression analysis computer techniques to relate process controls to performance is checked.

  17. Battery and charge controller evaluations in small stand-alone PV systems

    NASA Astrophysics Data System (ADS)

    Woodworth, J. R.; Thomas, M. G.; Stevens, J. W.; Dunlop, J. L.; Swamy, M. R.; Demetrius, L.; Harrington, S. R.

    1994-12-01

    We report the results of two separate long-term tests of batteries and charge controllers in small stand-alone PV systems. In these experiments, seven complete systems were tested for two years at each of two locations: Sandia National Laboratories in Albuquerque and the Florida Solar Energy Center in Cape Canaveral, Florida. Each system contained a PV array, flooded-lead-acid battery, a charge controller and a resistive load. Performance of the systems was strongly influenced by the difference in solar irradiance at the two sites, with some batteries at Sandia exceeding manufacturer's predictions for cycle life. System performance was strongly correlated with regulation reconnect voltage (R(sup 2) correlation coefficient = 0.95) but only weakly correlated with regulation voltage. We will also discuss details of system performance, battery lifetime and battery water consumption.

  18. Novel lead-graphene and lead-graphite metallic composite materials for possible applications as positive electrode grid in lead-acid battery

    NASA Astrophysics Data System (ADS)

    Yolshina, L. A.; Yolshina, V. A.; Yolshin, A. N.; Plaksin, S. V.

    2015-03-01

    Novel lead-graphene and lead-graphite metallic composites which melt at temperature of the melting point of lead were investigated as possible positive current collectors for lead acid batteries in sulfuric acid solution. Scanning electron microscopy, Raman spectroscopy, difference scanning calorimetry, cyclic voltammetry and prolonged corrosion tests were employed to characterize the effect of the newly proposed lead-carbon metallic composites on the structure and electrochemical properties of positive grid material. Both lead-graphene and lead-graphite metallic composite materials show the similar electrochemical characteristics to metallic lead in the voltage range where the positive electrodes of lead acid batteries operate. It has been shown that carbon both as graphene and graphite does not participate in the electrochemical process but improve corrosion and electrochemical characteristics of both metallic composite materials. No products of interaction of lead with sulfuric acid were formed on the surface of graphene and graphite so as it was not found additional peaks of carbon discharge on voltammograms which could be attributed to the carbon. Graphene inclusions in lead prevent formation of leady oxide nanocrystals which deteriorate discharge characteristics of positive electrode of LAB. Both lead-graphene alloy and lead-graphite metallic composite proved excellent electrochemical and corrosion behavior and can be used as positive grids in lead acid batteries of new generation.

  19. Studies of manufacturing controlled-release graphene acid and catalyzing synthesis of chalcone with Claisen-Schmidt condensation reaction

    NASA Astrophysics Data System (ADS)

    Li, Jihui; Feng, Jia; Li, Mei; Wang, Qiaolian; Su, Yumin; Jia, Zhixin

    2013-07-01

    In the paper, graphene acid (GA) was manufactured, using flake graphite as raw material, and the acidity and the structure of GA were characterized as well as. Then, chalcone was synthesized in the presence of GA, using acetophenone and benzaldehyde as the reactant. The results showed that the acidity of GA was for pH = 1.12 in aqueous solution, and it was structured by the graphene sheets with the spaces between the graphene sheet and the graphene sheet and sulfuric acid (H2SO4) and acetic acid (CH3CO2H) inside the spaces. At the same time, the results also exhibited that the chalcone yield was able to reach 60.36% when GA dosage was 5 g, and the chalcone yields could attain apart 60.36, 52.05 and 31.16% when 5 g of GA was used thrice. This shows that GA is not only a high-performance catalyst, but also a controlled-release catalyst.

  20. Evolution of strategies for modern rechargeable batteries.

    PubMed

    Goodenough, John B

    2013-05-21

    This Account provides perspective on the evolution of the rechargeable battery and summarizes innovations in the development of these devices. Initially, I describe the components of a conventional rechargeable battery along with the engineering parameters that define the figures of merit for a single cell. In 1967, researchers discovered fast Na(+) conduction at 300 K in Na β,β''-alumina. Since then battery technology has evolved from a strongly acidic or alkaline aqueous electrolyte with protons as the working ion to an organic liquid-carbonate electrolyte with Li(+) as the working ion in a Li-ion battery. The invention of the sodium-sulfur and Zebra batteries stimulated consideration of framework structures as crystalline hosts for mobile guest alkali ions, and the jump in oil prices in the early 1970s prompted researchers to consider alternative room-temperature batteries with aprotic liquid electrolytes. With the existence of Li primary cells and ongoing research on the chemistry of reversible Li intercalation into layered chalcogenides, industry invested in the production of a Li/TiS2 rechargeable cell. However, on repeated recharge, dendrites grew across the electrolyte from the anode to the cathode, leading to dangerous short-circuits in the cell in the presence of the flammable organic liquid electrolyte. Because lowering the voltage of the anode would prevent cells with layered-chalcogenide cathodes from competing with cells that had an aqueous electrolyte, researchers quickly abandoned this effort. However, once it was realized that an oxide cathode could offer a larger voltage versus lithium, researchers considered the extraction of Li from the layered LiMO2 oxides with M = Co or Ni. These oxide cathodes were fabricated in a discharged state, and battery manufacturers could not conceive of assembling a cell with a discharged cathode. Meanwhile, exploration of Li intercalation into graphite showed that reversible Li insertion into carbon occurred

  1. Evolution of strategies for modern rechargeable batteries.

    PubMed

    Goodenough, John B

    2013-05-21

    This Account provides perspective on the evolution of the rechargeable battery and summarizes innovations in the development of these devices. Initially, I describe the components of a conventional rechargeable battery along with the engineering parameters that define the figures of merit for a single cell. In 1967, researchers discovered fast Na(+) conduction at 300 K in Na β,β''-alumina. Since then battery technology has evolved from a strongly acidic or alkaline aqueous electrolyte with protons as the working ion to an organic liquid-carbonate electrolyte with Li(+) as the working ion in a Li-ion battery. The invention of the sodium-sulfur and Zebra batteries stimulated consideration of framework structures as crystalline hosts for mobile guest alkali ions, and the jump in oil prices in the early 1970s prompted researchers to consider alternative room-temperature batteries with aprotic liquid electrolytes. With the existence of Li primary cells and ongoing research on the chemistry of reversible Li intercalation into layered chalcogenides, industry invested in the production of a Li/TiS2 rechargeable cell. However, on repeated recharge, dendrites grew across the electrolyte from the anode to the cathode, leading to dangerous short-circuits in the cell in the presence of the flammable organic liquid electrolyte. Because lowering the voltage of the anode would prevent cells with layered-chalcogenide cathodes from competing with cells that had an aqueous electrolyte, researchers quickly abandoned this effort. However, once it was realized that an oxide cathode could offer a larger voltage versus lithium, researchers considered the extraction of Li from the layered LiMO2 oxides with M = Co or Ni. These oxide cathodes were fabricated in a discharged state, and battery manufacturers could not conceive of assembling a cell with a discharged cathode. Meanwhile, exploration of Li intercalation into graphite showed that reversible Li insertion into carbon occurred

  2. The use of nanometer tetrabasic lead sulfate as positive active material additive for valve regulated lead-acid battery

    NASA Astrophysics Data System (ADS)

    Lang, Xiaoshi; Wang, Dianlong; Hu, Chiyu; Tang, Shenzhi; Zhu, Junsheng; Guo, Chenfeng

    2014-12-01

    Conventional tetrabasic lead sulfate used as positive active material additive shows the results of the low effective lead dioxide conversion rate due to the large grain size and crossed the crystal structure. In this paper, we study on a type of nanometer tetrabasic lead sulfate. Through the XRD and SEM test and Material Studio software calculation, the purity of tetrabasic lead sulfate is very high, the grain size of the nanometer 4BS is almost unanimous, and can be controlled below 200 nm. When charged and discharged in 1.75 V-2.42 V with the current density of 40 mA g-1, 80 mA g-1 and 160 mA g-1, the effective lead dioxide conversion rate of nanometer 4BS after formation can achieve to 83.48%, 71.42%, and 66.96%. Subsequently, the nanometer 4BS as additive is added to positive paste of lead-acid battery. When the batteries are tested galvanostatically between 1.75 V and 2.42 V at 0.25 C charge and 0.5 C discharge rates at room temperature. The ratio of adding nanometer 4BS is 0%, 1% and 4% and the initial discharge specific capacities are 60 mAh g-1, 65 mAh g-1 and 68 mAh g-1. After 80 cycles, the initial discharge capacity of positive active material with 1% nanometer 4BS decreased less than 10%, while adding 4% nanometer 4BS, the initial discharge capacity doesn't decrease obviously.

  3. Evaluation of preventive and control measures for lead exposure in a South African lead-acid battery recycling smelter.

    PubMed

    Dyosi, Sindiswa

    2007-10-01

    In South Africa, new lead regulations released in February 2002 served as motivation for a cross-sectional study investigating the effectiveness of preventive and control measures implemented in a lead smelter that recycles lead-acid batteries. Twenty-two workers were observed and interviewed. Structured questionnaires were used to gather workers' personal information, perception about their work environment, health risks, and work practices. Retrospective data from air monitoring and medical surveillance programs were obtained from the plant's records. The smelter implemented a number of control measures for lead exposure, including engineering controls, administrative controls, and, as a last resort, personal protective equipment. Engineering controls were rated the best control measure and included local exhaust ventilation systems and wet methods. Positive pressure systems were used in the offices and laboratory. The local exhaust ventilation system was rated the best engineering control measure. Although control measures were used, areas such as smelting and refinery had average lead in air levels above 0.15 mg/m(3), the occupational exposure limit for lead. This was a concern especially with regard to the smelting area because those workers had the second highest mean blood lead levels; workers in the battery breaking area had the highest. Regular use of personal protective equipment by some workers in the "lead exposure zones" was not observed. Although the mean blood lead levels had been below 40 micro g/dL for more than 90% of the workers since 2001, more than 70% of workers reported concerns about their health while working in the smelter. Even though control measures were implemented, they were not adequate because in some areas lead in air exceeded the occupational exposure limit. Therefore, improvement of existing measures and regular monitoring of personal protective equipment use were included in the recommendations given to the smelter.

  4. Battery-Charge-State Model

    NASA Technical Reports Server (NTRS)

    Vivian, H. C.

    1985-01-01

    Charge-state model for lead/acid batteries proposed as part of effort to make equivalent of fuel gage for battery-powered vehicles. Models based on equations that approximate observable characteristics of battery electrochemistry. Uses linear equations, easier to simulate on computer, and gives smooth transitions between charge, discharge, and recuperation.

  5. Poly (acrylic acid sodium) grafted carboxymethyl cellulose as a high performance polymer binder for silicon anode in lithium ion batteries

    PubMed Central

    Wei, Liangming; Chen, Changxin; Hou, Zhongyu; Wei, Hao

    2016-01-01

    The design of novel binder systems is required for the high capacity silicon (Si) anodes which usually undergo huge volume change during the charge/discharge cycling. Here, we introduce a poly (acrylic acid sodium)-grafted-carboxymethyl cellulose (NaPAA-g-CMC) copolymer as an excellent binder for Si anode in lithium ion batteries (LIBs). The NaPAA-g-CMC copolymer was prepared via a free radical graft polymerization method by using CMC and acrylic acid as precursors. Unlike the linear, one-dimensional binders, the NaPAA-g-CMC copolymer binder is expected to present multi-point interaction with Si surface, resulting in enhanced binding ability with Si particles as well as with the copper (Cu) current collectors, and building a stable solid electrolyte interface (SEI) layer on the Si surface. The NaPAA-g-CMC based Si anode shows much better cycle stability and higher coulombic efficiency than those made with the well-known linear polymeric binders such as CMC and NaPPA. PMID:26786315

  6. Poly (acrylic acid sodium) grafted carboxymethyl cellulose as a high performance polymer binder for silicon anode in lithium ion batteries.

    PubMed

    Wei, Liangming; Chen, Changxin; Hou, Zhongyu; Wei, Hao

    2016-01-01

    The design of novel binder systems is required for the high capacity silicon (Si) anodes which usually undergo huge volume change during the charge/discharge cycling. Here, we introduce a poly (acrylic acid sodium)-grafted-carboxymethyl cellulose (NaPAA-g-CMC) copolymer as an excellent binder for Si anode in lithium ion batteries (LIBs). The NaPAA-g-CMC copolymer was prepared via a free radical graft polymerization method by using CMC and acrylic acid as precursors. Unlike the linear, one-dimensional binders, the NaPAA-g-CMC copolymer binder is expected to present multi-point interaction with Si surface, resulting in enhanced binding ability with Si particles as well as with the copper (Cu) current collectors, and building a stable solid electrolyte interface (SEI) layer on the Si surface. The NaPAA-g-CMC based Si anode shows much better cycle stability and higher coulombic efficiency than those made with the well-known linear polymeric binders such as CMC and NaPPA. PMID:26786315

  7. Poly (acrylic acid sodium) grafted carboxymethyl cellulose as a high performance polymer binder for silicon anode in lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Wei, Liangming; Chen, Changxin; Hou, Zhongyu; Wei, Hao

    2016-01-01

    The design of novel binder systems is required for the high capacity silicon (Si) anodes which usually undergo huge volume change during the charge/discharge cycling. Here, we introduce a poly (acrylic acid sodium)-grafted-carboxymethyl cellulose (NaPAA-g-CMC) copolymer as an excellent binder for Si anode in lithium ion batteries (LIBs). The NaPAA-g-CMC copolymer was prepared via a free radical graft polymerization method by using CMC and acrylic acid as precursors. Unlike the linear, one-dimensional binders, the NaPAA-g-CMC copolymer binder is expected to present multi-point interaction with Si surface, resulting in enhanced binding ability with Si particles as well as with the copper (Cu) current collectors, and building a stable solid electrolyte interface (SEI) layer on the Si surface. The NaPAA-g-CMC based Si anode shows much better cycle stability and higher coulombic efficiency than those made with the well-known linear polymeric binders such as CMC and NaPPA.

  8. Impact of modern battery design and the implications for primary and secondary lead production

    NASA Astrophysics Data System (ADS)

    Stevenson, M. W.; Manders, J. E.; Eckfeld, S.; Prengaman, R. D.

    The emerging change in the automobile industry with the advent of the 42 V electrical operating system will impose a revolutionary change not only on the car industry, but also on the battery industry overall. The implications of this change will be felt by the battery producers, most of whom will require new or advanced production techniques for 36 V batteries, and subsequently by their suppliers of raw material. The demand for batteries of higher quality—in particular, the valve-regulated lead-acid (VRLA) battery, which is the battery of choice for the new automotive system—will place much higher demands upon the quality of the raw materials used in battery manufacture. It has been well documented that high-quality raw materials, such as lead, acid and separators, are a requirement in order to guarantee battery performance. The presence of impurities (antimony, arsenic, tellurium, etc.) in the enclosed system of the VRLA battery will impart problems such as dry-out, self-discharge and negative-plate capacity loss which will result in premature failure of the battery. One major problem for both primary and secondary lead producers is the presence of these impurities in their metal streams. Of particular interest to the smelters are the levels of antimony and silver. The latter element is increasing to alarming levels. With changing battery technology, both elements will pose serious problems to the lead producers in maintaining high-quality lead under the present cost structure. Some of the challenges that face the lead industry in meeting the demands of VRLA battery producers for product of higher quality are examined in this paper.

  9. Reclaiming the spent alkaline zinc manganese dioxide batteries collected from the manufacturers to prepare valuable electrolytic zinc and LiNi0.5Mn1.5O4 materials.

    PubMed

    Ma, Ya; Cui, Yan; Zuo, Xiaoxi; Huang, Shanna; Hu, Keshui; Xiao, Xin; Nan, Junmin

    2014-10-01

    A process for reclaiming the materials in spent alkaline zinc manganese dioxide (Zn-Mn) batteries collected from the manufacturers to prepare valuable electrolytic zinc and LiNi0.5Mn1.5O4 materials is presented. After dismantling battery cans, the iron cans, covers, electric rods, organic separator, label, sealing materials, and electrolyte are separated through the washing, magnetic separation, filtrating, and sieving operations. Then, the powder residues react with H2SO4 (2 mol L(-1)) solution to dissolve zinc under a liquid/solid ratio of 3:1 at room temperature, and subsequently, the electrolytic Zn with purity of ⩾99.8% is recovered in an electrolytic cell with a cathode efficiency of ⩾85% under the conditions of 37-40°C and 300 A m(-2). The most of MnO2 and a small quantity of electrolytic MnO2 are recovered from the filtration residue and the electrodeposit on the anode of electrolytic cell, respectively. The recovered manganese oxides are used to synthesize LiNi0.5Mn1.5O4 material of lithium-ion battery. The as-synthesized LiNi0.5Mn1.5O4 discharges 118.3 mAh g(-1) capacity and 4.7 V voltage plateau, which is comparable to the sample synthesized using commercial electrolytic MnO2. This process can recover the substances in the spent Zn-Mn batteries and innocuously treat the wastewaters, indicating that it is environmentally acceptable and applicable. PMID:24906867

  10. Hippuric Acid Levels in Paint Workers at Steel Furniture Manufacturers in Thailand

    PubMed Central

    Decharat, Somsiri

    2014-01-01

    Background The aims of this study were to determine hippuric acid levels in urine samples, airborne toluene levels, acute and chronic neurological symptoms, and to describe any correlation between urinary hippuric acid and airborne toluene. Methods The hippuric acid concentration in the urine of 87 paint workers exposed to toluene at work (exposed group), and 87 nonexposed people (control group) was studied. Study participants were selected from similar factories in the same region. Urine samples were collected at the end of a shift and analyzed for hippuric acid by high performance liquid chromatography. Air samples for the estimation of toluene exposure were collected with diffusive personal samplers and the toluene quantified using gas–liquid chromatography. The two groups were also interviewed and observed about their work practices and health. Results The median of the 87 airborne toluene levels was 55 ppm (range, 12–198 ppm). The median urinary hippuric acid level was 800 mg/g creatinine (range, 90–2547 mg/g creatinine). A statistically significant positive correlation was found between airborne toluene exposure and urine hippuric acid levels (r = 0.548, p < 0.01). Workers with acute symptoms had significantly higher hippuric acid levels than those who did not (p < 0.05). It was concluded that there was a significant correlation between toluene exposure, hippuric acid levels, and health (p < 0.001). Conclusion There appears to be a significant correlation between workers exposure to toluene at work, their urine hippuric acid levels, and resulting symptoms of poor health. Improvements in working conditions and occupational health education are required at these workplaces. There was good correlation between urinary hippuric acid and airborne toluene levels. PMID:25516817

  11. Waste product profile: Household batteries

    SciTech Connect

    Miller, C. )

    1994-04-01

    This is the fourteenth in a series of profiles -- brief, factual listings of the solid waste management characteristics of materials in the waste stream. These profiles highlight a product, explain how it fits into integrated waste management systems, and provide current data on recycling and markets for the product. This profile does not cover wet cell lead-acid batteries such as car batteries. Household batteries include primary batteries, which cannot be recharged, and secondary (rechargeable) batteries. Household batteries are available in many sizes including bottom, AAA, AA, C, D, N, and 9-volt. In 1991, 3.8 billion household batteries, or 145,000 tons, were incinerated or landfilled in the US. Due to a limited number of programs collecting batteries, the recycling rate is very small. An EPA study estimated than in 1989, 52% of the cadmium and 88% of the mercury in MSW came from household batteries.

  12. Recent improvements in PbO2 nanowire electrodes for lead-acid battery

    NASA Astrophysics Data System (ADS)

    Moncada, Alessandra; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2015-02-01

    Lead oxide nanowires are an attractive alternative to conventional pasted electrodes, owing to their high surface area leading to high specific energy batteries. Here, we report the performance of template electrodeposited PbO2 nanowires used as positive electrodes. Nanostructured electrodes were tested at constant charge/discharge rate from 2 C to 10 C, with a cut-off potential of 1.2 V and discharge depth up to 90% of the gravimetric charge. These new type of electrodes are able to work at very high C-rate without fading, reaching an efficiency of about 90% with a very good cycling stability. In particular, after an initial stabilization, a specific capacity of about 200 mAh g-1, very close to the theoretical one of 224 mAh g-1, was drained for more than 1000 cycles at a C-rate higher than 1 C with an efficiency close to 90%. This behaviour significantly distinguishes PbO2 nanostructured electrodes from the conventional ones with pasted active material. In addition, discharge at a quasi-constant voltage of about 2.1 V, without reaching the cut-off potential also at high C-rate, occurs. This implies a quasi-constant energy supply during fast discharge. According to these findings, innovative applications as hybrid or electrical mobility or buffer in renewable energy plants can be envisaged.

  13. Recovery of lead from smelting fly ash of waste lead-acid battery by leaching and electrowinning.

    PubMed

    Chen, Chuh-Shun; Shih, Yu-Jen; Huang, Yao-Hui

    2016-06-01

    Fly ash that was enriched with lead (Pb), formed as an intermediate in waste lead-acid battery (WLAB) smelting, was recycled by the hydro-electrometallurgy. Characterization of fly ash thereof indicated that the Pb was in the forms of PbSO4 (anglesite) and Pb2OSO4 (lanarkite). Nitric acid and sodium hydroxide were firstly used to study the leaching of the fly ash sample, which was affected by leachant dosage and solid-to-liquid ratio (S/L). At an S/L of 60gL(-1), the leachability of Pb was 43% and 67% in 2M acidic and basic solutions, respectively, based on an average 70wt% of Pb in the original fly ash. Anglesite was completely soluble in NaOH and lanarkite was mildly soluble in HNO3. Pb was recovered from the pregnant leach solution within an electrolytic cell constructed with graphite or RuO2/IrO2-coated titanium (Ti-DSA) anodes and a stainless steel cathode. Properties of anodes deposited with lead dioxides were analyzed by cyclic voltammetry. The optimized parameters of electrowinning were 2M NaOH leachant, a current density of 0.75Adm(-2) and an electrolytic process duration of 120min, which yielded a Pb removal of higher than 99% and a specific energy consumption of 0.57Whg(-1). This process constitutes an eco-friendly and economic alternative to the presently utilized secondary pyrometallurgy for treating lead-containing fly ash. PMID:27072618

  14. Recovery of lead from smelting fly ash of waste lead-acid battery by leaching and electrowinning.

    PubMed

    Chen, Chuh-Shun; Shih, Yu-Jen; Huang, Yao-Hui

    2016-06-01

    Fly ash that was enriched with lead (Pb), formed as an intermediate in waste lead-acid battery (WLAB) smelting, was recycled by the hydro-electrometallurgy. Characterization of fly ash thereof indicated that the Pb was in the forms of PbSO4 (anglesite) and Pb2OSO4 (lanarkite). Nitric acid and sodium hydroxide were firstly used to study the leaching of the fly ash sample, which was affected by leachant dosage and solid-to-liquid ratio (S/L). At an S/L of 60gL(-1), the leachability of Pb was 43% and 67% in 2M acidic and basic solutions, respectively, based on an average 70wt% of Pb in the original fly ash. Anglesite was completely soluble in NaOH and lanarkite was mildly soluble in HNO3. Pb was recovered from the pregnant leach solution within an electrolytic cell constructed with graphite or RuO2/IrO2-coated titanium (Ti-DSA) anodes and a stainless steel cathode. Properties of anodes deposited with lead dioxides were analyzed by cyclic voltammetry. The optimized parameters of electrowinning were 2M NaOH leachant, a current density of 0.75Adm(-2) and an electrolytic process duration of 120min, which yielded a Pb removal of higher than 99% and a specific energy consumption of 0.57Whg(-1). This process constitutes an eco-friendly and economic alternative to the presently utilized secondary pyrometallurgy for treating lead-containing fly ash.

  15. A field operational test on valve-regulated lead-acid absorbent-glass-mat batteries in micro-hybrid electric vehicles. Part I. Results based on kernel density estimation

    NASA Astrophysics Data System (ADS)

    Schaeck, S.; Karspeck, T.; Ott, C.; Weckler, M.; Stoermer, A. O.

    2011-03-01

    In March 2007 the BMW Group has launched the micro-hybrid functions brake energy regeneration (BER) and automatic start and stop function (ASSF). Valve-regulated lead-acid (VRLA) batteries in absorbent glass mat (AGM) technology are applied in vehicles with micro-hybrid power system (MHPS). In both part I and part II of this publication vehicles with MHPS and AGM batteries are subject to a field operational test (FOT). Test vehicles with conventional power system (CPS) and flooded batteries were used as a reference. In the FOT sample batteries were mounted several times and electrically tested in the laboratory intermediately. Vehicle- and battery-related diagnosis data were read out for each test run and were matched with laboratory data in a data base. The FOT data were analyzed by the use of two-dimensional, nonparametric kernel estimation for clear data presentation. The data show that capacity loss in the MHPS is comparable to the CPS. However, the influence of mileage performance, which cannot be separated, suggests that battery stress is enhanced in the MHPS although a battery refresh function is applied. Anyway, the FOT demonstrates the unsuitability of flooded batteries for the MHPS because of high early capacity loss due to acid stratification and because of vanishing cranking performance due to increasing internal resistance. Furthermore, the lack of dynamic charge acceptance for high energy regeneration efficiency is illustrated. Under the presented FOT conditions charge acceptance of lead-acid (LA) batteries decreases to less than one third for about half of the sample batteries compared to new battery condition. In part II of this publication FOT data are presented by multiple regression analysis (Schaeck et al., submitted for publication [1]).

  16. Performance of a low cost interdigitated flow design on a 1 kW class all vanadium mixed acid redox flow battery

    NASA Astrophysics Data System (ADS)

    Reed, David; Thomsen, Edwin; Li, Bin; Wang, Wei; Nie, Zimin; Koeppel, Brian; Sprenkle, Vincent

    2016-02-01

    Three flow designs were operated in a 3-cell 1 kW class all vanadium mixed acid redox flow battery. The influence of electrode surface area and flow rate on the coulombic, voltage, and energy efficiency and the pressure drop in the flow circuit will be discussed and correlated to the flow design. Material cost associated with each flow design will also be discussed.

  17. Corrosion management of PbCaSn alloys in lead-acid batteries: Effect of composition, metallographic state and voltage conditions

    NASA Astrophysics Data System (ADS)

    Rocca, E.; Bourguignon, G.; Steinmetz, J.

    Since several years, lead calcium-based alloys have supplanted lead antimony alloys as structural materials for positive grids of lead-acid batteries in many applications, especially for VRLA batteries. Nevertheless, the positive grid corrosion probably remains one of the causes of rapid and premature failure of lead-acid batteries. The objective of the present study is to present a comprehensive study of the PbCaSn alloy corrosion in function of their composition, metallographic state and voltage conditions (discharge, overcharge, floating and cycling conditions). For that, four alloys PbCaSn x wt.% (x = 0, 0.6, 1.2, 2) were synthesized in two extreme metallurgical conditions and tested by four electrochemical lab-tests. Weight loss measurements and analyses by SEM, EPMA and XRD allowed to monitor the oxidation tests and to characterize the corrosion layers after the oxidation tests. The results show that the tin level in PbCaSn alloys should be adapted on the calcium concentration and the rate of overageing process, to maintain the beneficial effect of tin in service during the battery lifetime. According to our results, a Sn/Ca ratio of 2.5 gives good corrosion resistance in all potential conditions. Nevertheless, when tin level is too high, the corrosion layers can peel off from the metal, which involves a lack of cohesion between the collector and the paste, in cycling conditions. The anodic potential undergone by the metal is a second main factor determining the corrosion, especially the floating conditions and the frequency of deep discharge and overcharge. Thus the adjustment of the charge controller parameters of a battery system is a necessity to increase the lifetime of the grids and maintain a good rechargeability.

  18. A Study on Electric Power Smoothing System for Lead-Acid Battery of Stand-Alone Natural Energy Power System Using EDLC

    NASA Astrophysics Data System (ADS)

    Jia, Yan; Shibata, Ryosuke; Yamamura, Naoki; Ishida, Muneaki

    To resolve energy shortage and global warming problem, renewable natural resource and its power system has been gradually generalizing. However, the power fluctuation suppressing in short period and the balance control of consumption and supply in long period are two of main problems that need to be resolved urgently in natural energy power system. In Stand-alone Natural Energy Power System (SNEPS) with power energy storage devices, power fluctuation in short period is one of the main reasons that recharge cycle times increase and lead-acid battery early failure. Hence, to prolong the service life of lead-acid battery and improve power quality through suppressing the power fluctuation, we proposed a method of electric power smoothing for lead-acid battery of SNEPS using bi-directional Buck/Boost converter and Electric Double Layer Capacitor (EDLC) in this paper. According to the test data of existing SNEPS, a power fluctuation condition is selected and as an example to analyze the validity of the proposed method. The analysis of frequency characteristics indicates the power fluctuation is suppressed a desired range in the target frequency region. The experimental results of confirmed the feasibility of the proposed system and the results well satisfy the requirement of system design.

  19. Recovery of lead from lead paste in spent lead acid battery by hydrometallurgical desulfurization and vacuum thermal reduction.

    PubMed

    Ma, Yunjian; Qiu, Keqiang

    2015-06-01

    Lead sulfate, lead oxides and lead metal are the main component of lead paste in spent lead acid battery. When lead sulfate was desulfurized and transformed into lead carbonate by sodium carbonate, lead metal and lead oxides remained unchanged. Lead carbonate is easily decomposed to lead oxide and carbon dioxide under high temperature. Namely, vacuum thermal process is the reduction reaction of lead oxides. A compatible environmental process consisted of hydrometallurgical desulfurization and vacuum thermal reduction to recycle lead was investigated in this research. Lead paste was firstly desulfurized with sodium carbonate, by which, the content of sulfur declined from 7.87% to 0.26%. Then, the desulfurized lead paste was reduced by charcoal under vacuum. Under the optimized reaction conditions, i.e., vacuum thermal reduction at temperature 850°C under 20 Pa for 45 min, a 22.11×10(-2) g cm(-2) min(-1) reduction rate, and a 98.13% direct recovery ratio of fine lead (99.77%) had been achieved, respectively.

  20. An evaluation of the significance of mouth and hand contamination for lead absorption in lead-acid battery workers.

    PubMed

    Far, H S; Pin, N T; Kong, C Y; Fong, K S; Kian, C W; Yan, C K

    1993-01-01

    The present study was conducted to evaluate the role of ingestion through hand and mouth contamination in the absorption of lead in 25 lead-acid battery workers. Levels of personal exposure to airborne lead ranged from 0.004 to 2.58 mg/m3 [geometric mean 0.098, with 25% of samples exceeding threshold limit values (ACGIH) of 0.15 mg/m3]; the mean (SD) blood lead level was 48.9 (10.8) micrograms/dl. Mean hand lead contents increased 33-fold from preshift levels on Monday mornings (33.5 micrograms/500 ml) to midshift levels on Thursday afternoons (1121 micrograms/500 ml). Mouth lead contents increased 16-fold from 0.021 micrograms/50 ml on Mondays to 0.345 micrograms/50 ml on Thursdays. The typical Malay racial habit of feeding with bare hands and fingers without utensils (closely associated with mouth and hand lead levels on Mondays) explained the bulk of the variance in blood lead levels (40%), with mouth lead on Thursdays (closely associated with poor personal hygiene) explaining a further 10%. Air lead was not a significant explanatory variable. The implementation of a programme of reinforcing hand-washing and mouth-rinsing practices resulted in a reduction of the blood lead level by 11.5% 6 months later. These results indicate that parenteral intake from hand and mouth contamination is an important cause of lead absorption in lead-exposed workers.

  1. Solid Polymer Electrolytes Based on Functionalized Tannic Acids from Natural Resources for All-Solid-State Lithium-Ion Batteries.

    PubMed

    Shim, Jimin; Bae, Ki Yoon; Kim, Hee Joong; Lee, Jin Hong; Kim, Dong-Gyun; Yoon, Woo Young; Lee, Jong-Chan

    2015-12-21

    Solid polymer electrolytes (SPEs) for all-solid-state lithium-ion batteries are prepared by simple one-pot polymerization induced by ultraviolet (UV) light using poly(ethylene glycol) methyl ether methacrylate (PEGMA) as an ion-conducting monomeric unit and tannic acid (TA)-based crosslinking agent and plasticizer. The crosslinking agent and plasticizer based on natural resources are obtained from the reaction of TA with glycidyl methacrylate and glycidyl poly(ethylene glycol), respectively. Dimensionally stable free-standing SPE having a large ionic conductivity of 5.6×10(-4)  Scm(-1) at room temperature can be obtained by the polymerization of PEGMA into P(PEGMA) with a very small amount (0.1 wt %) of the crosslinking agent and 2.0 wt % of the plasticizer. The ionic conductivity value of SPE with a crosslinked structure is one order of magnitude larger than that of linear P(PEGMA) in the waxy state.

  2. Reductive smelting of spent lead-acid battery colloid sludge in a molten Na2CO3 salt

    NASA Astrophysics Data System (ADS)

    Hu, Yu-jie; Tang, Chao-bo; Tang, Mo-tang; Chen, Yong-ming

    2015-08-01

    Lead extraction from spent lead-acid battery paste in a molten Na2CO3 salt containing ZnO as a sulfur-fixing agent was studied. Some influencing factors, including smelting temperature, reaction time, ZnO and salt dosages, were investigated in detail using single-factor experiments. The optimum conditions were determined as follows: T = 880°C; t = 60 min; Na2CO3/paste mass ratio = 2.8:1; and the ZnO dosage is equal to the stoichiometric requirement. Under the optimum conditions, the direct recovery rate of lead reached 98.14%. The results suggested that increases in temperature and salt dosage improved the direct recovery rate of lead. XRD results and thermodynamic calculations indicated that the reaction approaches of lead and sulfur were PbSO4→Pb and PbSO4→ZnS, respectively. Sulfur was fixed in the form of ZnS, whereas the molten salt did not react with other components, serving only as a reaction medium.

  3. Amorphous polymeric anode materials from poly(acrylic acid) and tin(II) oxide for lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Yamaguchi, Hiroyuki; Nakanishi, Shinji; Iba, Hideki; Itoh, Takahito

    2015-02-01

    The reaction of poly(acrylic acid) (PAA) and tin oxide (II) (SnO) provides an amorphous product (PSnA), which was found to be a promising precursor of an anode material for lithium ion batteries. The anode electrode composed of PSnA as the active material and polyimide as the binder showed a better cycling performance than the anode electrode using SnO as the active material. It is considered that the organic polymer chain present in PSnA might act as a buffer to the volume change in the active material during the charge-discharge cycles. The X-ray diffraction (XRD) results of the electrode after delithiation revealed that nano-sized cubic tin (α-Sn) and tetragonal tin (β-Sn) particles are formed in the active material. Therefore, it is concluded that these nano-sized tin particles in the polymer matrix were effective for the storage and release of Li ions.

  4. Effect of alumina on triethylene glycol diacetate-2-propenoic acid butyl ester composite polymer electrolytes for flexible lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Wang, Qiujun; Song, Wei-Li; Fan, Li-Zhen; Shi, Qiao

    2015-04-01

    Triethylene glycol diacetate-2-propenoic acid butyl ester (TEGDA-BA) based composite polymer electrolytes (CPE) are fabricated by incorporating alumina (Al2O3) nanoparticles (average particle size 10-20 nm) as inorganic filler via in situ polymerization. Effects of Al2O3 concentration on ionic conductivities, Li+ transfer numbers and charge/discharge properties are studied in details. Due to the uniformly dispersed Al2O3 nanoparticles, significant improvements in the mechanical flexibility and bendability are presented in the resulting polymer electrolytes. The CPE with 5 wt% Al2O3 nanoparticles exhibits the highest ionic conductivity up to 6.02 × 10-3 S cm-1 at 25 °C and the highest Li+ transference number (0.675), coupled with the most stable electrochemical window (>4.5 V vs. Li/Li+). With the presence of Al2O3, the growth of interface resistance is retarded, which increases the interface stability. The Li|CPE|Li4Ti5O12 and Li|CPE|LiFePO4 cells demonstrate remarkably stable charge/discharge performance and excellent capacity retention during cycling test. The results suggest that the CPE holds great application potential in flexible lithium ion batteries.

  5. Hubble Space Telescope Battery Capacity Update

    NASA Technical Reports Server (NTRS)

    Hollandsworth, Roger; Armantrout, Jon; Rao, Gopalakrishna M.

    2007-01-01

    Orbital battery performance for the Hubble Space Telescope is discussed and battery life is predicted which supports decision to replace orbital batteries by 2009-2010 timeframe. Ground characterization testing of cells from the replacement battery build is discussed, with comparison of data from battery capacity characterization with cell studies of Cycle Life and 60% Stress Test at the Naval Weapons Surface Center (NWSC)-Crane, and cell Cycle Life testing at the Marshal Space Flight Center (MSFC). The contents of this presentation includes an update to the performance of the on-orbit batteries, as well as a discussion of the HST Service Mission 4 (SM4) batteries manufactured in 1996 and activated in 2000, and a second set of SM4 backup replacement batteries which began manufacture Jan 11, 2007, with delivery scheduled for July 2008.

  6. Changes in electrode microstructure and charge efficiency produced by pulsed discharge of electric vehicle lead acid batteries

    SciTech Connect

    Caulder, S.; Dowgiallo, E.; Simon, A.

    1982-08-01

    Comparison of battery plates with invariant vs. pulsed current discharges showed greater electrolyte stratification and a more rapid detrimental change in active material microstructure for the batteries receiving the pulsed discharges. This microstructural change could not be reversed by subsequent invariant current discharges. No significant differences in grid corrosion rate were noted in the two discharge modes.

  7. Investigation of organic expanders effects on the electrochemical behaviors of new synthesized nanostructured lead dioxide and commercial positive plates of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Karami, Hassan; Alipour, Mahboobeh

    Positive electrode with uniform lead dioxide nanostructures was directly synthesized by pulsed current electrochemical method on the lead substrate in 4.8 M sulfuric acid solution. The effect of synthesis parameters were studied by the "one at a time" method on the morphology and particle size of lead dioxide. The composition, morphology and structure were investigated using energy dispersive X-ray analysis (EDX), scanning electron microscopy (SEM) and X-ray diffraction techniques (XRD). The effect of conventional organic expanders including humic acid, 1,2-acid (α-hydroxy β-naphtoic acid) and Vanillex was studied on the electrochemical behaviors of the prepared positive electrodes by cyclic voltammetry and on the discharge capacity and cyclelife of commercial positive plates. The used organic expanders improve the performance of negative plates but, they have not positive effects on the performance of positive electrodes of lead-acid batteries.

  8. Seeking enhanced lead/acid battery performance through the use of conductive tin-dioxide-coated glass-flakes

    NASA Astrophysics Data System (ADS)

    Lam, L. T.; Lim, O.; Ozgun, H.; Rand, D. A. J.

    1994-02-01

    The aim of this research is to raise the level of active-material utilization in the positive plates of lead/acid batteries (without diminishing other performance characteristics) and, thereby, to increase the energy output per unit weight. The strategy is to increase the electrical conductivity of the material by adding a proprietary particulate that consists of glass-flakes coated with a thin (less than 5 microns) layer of tin dioxide. The particulates are incorporated in positive plates that are prepared as automotive designs under a wide range of processing conditions, i.e., paste densities, acid-to-oxide ratios, low-/high-temperature (3BS/4BS) curing. Plate performance is evaluated in terms of active-material utilization, cold-cranking capability, repetitive reserve capacity, and life endurance under the Japanese Industrial Standard (JIS) procedure. Compared with untreated cells, the following benefits of adding the particulates to positive plates have been confirmed: (1) acceleration of the formation process; (2) increase in the BET surface area of formed materials; (3) improvement in active-material utilization at the 5-h and 20-h discharge rates; (4) maintenance of cycleability under repetitive, reserve-capacity duty; (5) increase in cycle life under the JIS schedule. The encouraging outcomes of this research suggest that further benefits are likely to be gained by designing elongated particulates of lighter weight. This will increase the number of counts per unit area and, thereby, will improve the contact between the individual particles of the positive active material and will further enhance the electrical conductivity of the plate.

  9. Soluble Lead Flow Battery: Soluble Lead Flow Battery Technology

    SciTech Connect

    2010-09-01

    GRIDS Project: General Atomics is developing a flow battery technology based on chemistry similar to that used in the traditional lead-acid battery found in nearly every car on the road today. Flow batteries store energy in chemicals that are held in tanks outside the battery. When the energy is needed, the chemicals are pumped through the battery. Using the same basic chemistry as a traditional battery but storing its energy outside of the cell allows for the use of very low cost materials. The goal is to develop a system that is far more durable than today’s lead-acid batteries, can be scaled to deliver megawatts of power, and which lowers the cost of energy storage below $100 per kilowatt hour.

  10. Transformation of inert PbSO 4 deposit on the negative electrode of a lead-acid battery into its active state

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; Zhong, Juhua; Li, Wenjun; Dai, Zhongyi; Zhang, Bo; Cheng, Zhenmin

    Different forms of lead sulfate (PbSO 4) are produced in both the cathode and anode in the course of discharging of a lead-acid battery. However, their difference in reaction activity has not been well recognized up to now. From this work, it is shown the cathode product PbSO 4(O) due to oxidation of Pb is rather inert and its accumulation could lead to decrease of the battery capacity and life; on the other hand, the anode product PbSO 4(R) due to reduction of PbO 2 has a much active property and is readily reversible in the charging-discharging recycles. To restore the battery capacity, it is critical to solve the deactivation of cathode by transforming PbSO 4(O) into PbSO 4(R). For such a purpose, inverse charging is performed, and a procedure from PbSO 4(O) to PbO 2 and to PbSO 4(R) is conducted under a series of measurements with cyclic voltammetry, electrochemical impedance spectroscopy, scanning electronic microscopy and X-ray diffraction spectroscopy. The results of inverse charging tests show that the new capacity of a sulfated battery is more than twice of the initial value, which proves the validity of the mechanism outlined.

  11. Program to analyze the failure mode of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Zuckerbrod, David

    1986-03-01

    The electrical characteristics of large lead-acid cells from nuclear power plants were studied. The overall goal was to develop non-destructive tests to predict cell failure using this easily obtained information. Cell capacitance, internal resistance, reaction resistance for hydrogen evolution and cell capacity were measured on a lead-calcium cell in good condition. A high float voltage and low internal resistance were found to correlate with good cell capacity in cells selected from a set of six lead-antimony cells in poor conditions.

  12. Life-cycle energy analyses of electric vehicle storage batteries. Final report

    SciTech Connect

    Sullivan, D; Morse, T; Patel, P; Patel, S; Bondar, J; Taylor, L

    1980-12-01

    The results of several life-cycle energy analyses of prospective electric vehicle batteries are presented. The batteries analyzed were: Nickel-zinc; Lead-acid; Nickel-iron; Zinc-chlorine; Sodium-sulfur (glass electrolyte); Sodium-sulfur (ceramic electrolyte); Lithium-metal sulfide; and Aluminum-air. A life-cycle energy analysis consists of evaluating the energy use of all phases of the battery's life, including the energy to build it, operate it, and any credits that may result from recycling of the materials in it. The analysis is based on the determination of three major energy components in the battery life cycle: Investment energy, i.e., The energy used to produce raw materials and to manufacture the battery; operational energy i.e., The energy consumed by the battery during its operational life. In the case of an electric vehicle battery, this energy is the energy required (as delivered to the vehicle's charging circuit) to power the vehicle for 100,000 miles; and recycling credit, i.e., The energy that could be saved from the recycling of battery materials into new raw materials. The value of the life-cycle analysis approach is that it includes the various penalties and credits associated with battery production and recycling, which enables a more accurate determination of the system's ability to reduce the consumption of scarce fuels. The analysis of the life-cycle energy requirements consists of identifying the materials from which each battery is made, evaluating the energy needed to produce these materials, evaluating the operational energy requirements, and evaluating the amount of materials that could be recycled and the energy that would be saved through recycling. Detailed descriptions of battery component materials, the energy requirements for battery production, and credits for recycling, and the operational energy for an electric vehicle, and the procedures used to determine it are discussed.

  13. Elucidating the Higher Stability of Vanadium (V) Cations in Mixed Acid Based Redox Flow Battery Electrolytes

    SciTech Connect

    Vijayakumar, M.; Wang, Wei; Nie, Zimin; Sprenkle, Vincent L.; Hu, Jian Z.

    2013-11-01

    The Vanadium (V) cation structures in mixed acid based electrolyte solution were analysed by density functional theory (DFT) based computational modelling and 51V and 35Cl Nuclear Magnetic Resonance (NMR) spectroscopy. The Vanadium (V) cation exists as di-nuclear [V2O3Cl2.6H2O]2+ compound at higher vanadium concentrations (≥1.75M). In particular, at high temperatures (>295K) this di-nuclear compound undergoes ligand exchange process with nearby solvent chlorine molecule and forms chlorine bonded [V2O3Cl2.6H2O]2+ compound. This chlorine bonded [V2O3Cl2.6H2O]2+ compound might be resistant to the de-protonation reaction which is the initial step in the precipitation reaction in Vanadium based electrolyte solutions. The combined theoretical and experimental approach reveals that formation of chlorine bonded [V2O3Cl2.6H2O]2+ compound might be central to the observed higher thermal stability of mixed acid based Vanadium (V) electrolyte solutions.

  14. Review of storage battery system cost estimates

    SciTech Connect

    Brown, D.R.; Russell, J.A.

    1986-04-01

    Cost analyses for zinc bromine, sodium sulfur, and lead acid batteries were reviewed. Zinc bromine and sodium sulfur batteries were selected because of their advanced design nature and the high level of interest in these two technologies. Lead acid batteries were included to establish a baseline representative of a more mature technology.

  15. Trends in Cardiac Pacemaker Batteries

    PubMed Central

    Mallela, Venkateswara Sarma; Ilankumaran, V; Rao, N.Srinivasa

    2004-01-01

    Batteries used in Implantable cardiac pacemakers-present unique challenges to their developers and manufacturers in terms of high levels of safety and reliability. In addition, the batteries must have longevity to avoid frequent replacements. Technological advances in leads/electrodes have reduced energy requirements by two orders of magnitude. Micro-electronics advances sharply reduce internal current drain concurrently decreasing size and increasing functionality, reliability, and longevity. It is reported that about 600,000 pacemakers are implanted each year worldwide and the total number of people with various types of implanted pacemaker has already crossed 3 million. A cardiac pacemaker uses half of its battery power for cardiac stimulation and the other half for housekeeping tasks such as monitoring and data logging. The first implanted cardiac pacemaker used nickel-cadmium rechargeable battery, later on zinc-mercury battery was developed and used which lasted for over 2 years. Lithium iodine battery invented and used by Wilson Greatbatch and his team in 1972 made the real impact to implantable cardiac pacemakers. This battery lasts for about 10 years and even today is the power source for many manufacturers of cardiac pacemakers. This paper briefly reviews various developments of battery technologies since the inception of cardiac pacemaker and presents the alternative to lithium iodine battery for the near future. PMID:16943934

  16. Trends in cardiac pacemaker batteries.

    PubMed

    Mallela, Venkateswara Sarma; Ilankumaran, V; Rao, N Srinivasa

    2004-01-01

    Batteries used in Implantable cardiac pacemakers-present unique challenges to their developers and manufacturers in terms of high levels of safety and reliability. In addition, the batteries must have longevity to avoid frequent replacements. Technological advances in leads/electrodes have reduced energy requirements by two orders of magnitude. Micro-electronics advances sharply reduce internal current drain concurrently decreasing size and increasing functionality, reliability, and longevity. It is reported that about 600,000 pacemakers are implanted each year worldwide and the total number of people with various types of implanted pacemaker has already crossed 3 million. A cardiac pacemaker uses half of its battery power for cardiac stimulation and the other half for housekeeping tasks such as monitoring and data logging. The first implanted cardiac pacemaker used nickel-cadmium rechargeable battery, later on zinc-mercury battery was developed and used which lasted for over 2 years. Lithium iodine battery invented and used by Wilson Greatbatch and his team in 1972 made the real impact to implantable cardiac pacemakers. This battery lasts for about 10 years and even today is the power source for many manufacturers of cardiac pacemakers. This paper briefly reviews various developments of battery technologies since the inception of cardiac pacemaker and presents the alternative to lithium iodine battery for the near future. PMID:16943934

  17. Laser printing and femtosecond laser structuring of electrode materials for the manufacturing of 3D lithium-ion micro-batteries

    NASA Astrophysics Data System (ADS)

    Smyrek, P.; Kim, H.; Zheng, Y.; Seifert, H. J.; Piqué, A.; Pfleging, W.

    2016-04-01

    Recently, three-dimensional (3D) electrode architectures have attracted great interest for the development of lithium-ion micro-batteries applicable for Micro-Electro-Mechanical Systems (MEMS), sensors, and hearing aids. Since commercial available micro-batteries are mainly limited in overall cell capacity by their electrode footprint, new processing strategies for increasing both capacity and electrochemical performance have to be developed. In case of such standard microbatteries, two-dimensional (2D) electrode arrangements are applied with thicknesses up to 200 μm. These electrode layers are composed of active material, conductive agent, graphite, and polymeric binder. Nevertheless, with respect to the type of active material, the active material to conductive agent ratio, and the film thickness, such thick-films suffer from low ionic and electronic conductivities, poor electrolyte accessibility, and finally, limited electrochemical performance under challenging conditions. In order to overcome these drawbacks, 3D electrode arrangements are under intense investigation since they allow the reduction of lithium-ion diffusion pathways in between inter-digitated electrodes, even for electrodes with enhanced mass loadings. In this paper, we present how to combine laser-printing and femtosecond laser-structuring for the development of advanced 3D electrodes composed of Li(Ni1/3Mn1/3Co1/3)O2 (NMC). In a first step, NMC thick-films were laser-printed and calendered to achieve film thicknesses in the range of 50 μm - 80 μm. In a second step, femtosecond laser-structuring was carried out in order to generate 3D architectures directly into thick-films. Finally, electrochemical cycling of laser-processed films was performed in order to evaluate the most promising 3D electrode designs suitable for application in long life-time 3D micro-batteries.

  18. A simple approach to the determination of the charging state of photovoltaic-powered storage batteries

    NASA Astrophysics Data System (ADS)

    Hamdy, M. A.

    Stand-alone photovoltaic (PV) applications, such as domestic and street lighting systems, usually include a storage battery which is subjected to a daily charge/discharge cycle. During such cycle the battery chargesduring the day and loses a percentage of its charge to the load at night. A knowledge of the battery state-of-charge (SOC) during charging is important since it leads to design information about the desired size of the PV array and battery capacity to satisfy a given load. A simple approach to the theoretical determination of the battery SOC in stand-alone PV systems is presented in this paper. The approach is based on the graphical determination of the system operating points found from the intersection between the I-V curves representing the power source (PV) under varying solar radiation and temperature conditions with the I-V curves representing the load (battery) under varying SOC conditions. The study is restricted to locally manufactured lead/acid batteries used to power TV sets in some of the rural areas of Egypt. It takes into consideration the different factors affecting battery performance. Conclusions are drawn from the analysis that permit a better design of the system for full utilization of the PV output power leading to the appropriate PV size that ensures proper system operation for the designed period.

  19. Mixed-Metal-Organic Framework with Effective Lewis Acidic Sites for Sulfur Confinement in High-Performance Lithium-Sulfur Batteries.

    PubMed

    Wang, Ziqi; Wang, Buxue; Yang, Yu; Cui, Yuanjing; Wang, Zhiyu; Chen, Banglin; Qian, Guodong

    2015-09-23

    The mixed-metal-organic framework approach and a representative zirconium-metalloporphyrin framework (MOF-525) have been developed to create novel sulfur hosts and Li-S batteries. The different local environments at the centers of the porphyrin moieties in a series of MMOFs-MOF-525(2H), MOF-525(FeCl), and MOF-525(Cu)-have led to their different behaviors for the confinement of sulfur and thus Li-S batteries. The unique structure of MOF-525(Cu) has enabled each Cu(2+) site to offer two Lewis acidic sites, featuring it as a very powerful MOF host for the inclusion of sulfur and polysulfides. The S@MOF-525(Cu) cathode has demonstrated the best performance among all reported sulfur/MOFs composite cathode materials, with a reversible capacity of about 700 mAh/g at 0.5 C after 200 cycles. PMID:26323942

  20. Influence of paste composition and curing program used for the production of positive plates with PbSnCa grids on the performance of lead acid batteries

    NASA Astrophysics Data System (ADS)

    Pavlov, D.; Dimitrov, M.; Rogachev, T.; Bogdanova, L.

    The cycle life performance of lead acid batteries with PbSnCa grids is strongly affected by the structure and properties of PAM and of the interface PAM/grid. The latter interface is formed during curing and formation of the positive plates. The processes that take place on curing of positive lead acid battery plates produced with Concast or Conroll PbSnCa grids and 3PbOPbSO 4·H 2O (3BS) or 4PbOPbSO 4· xH 2O (4BS) pastes are discussed in this paper. The enhanced processes of Sn and Ca segregation in the alloy of the grids during plate curing lead to the formation of a thin layer of a new phase, composed of the intermetallic compound (Pb 1- xSn x) 3Ca, in the spaces between the metal grains or sub-grains. This layer makes the interface heterogeneous and exerts a detrimental effect on the cycle life of the battery. In order to suppress its effect on battery performance, the thickness of this layer should be reduced by reducing the content of Ca in the grid alloy. During plate curing, the heterogeneous surface of the grid alloy is oxidized under the action of oxygen and H 2O at elevated temperature and the alkaline solution in the paste pores. A corrosion layer is formed comprising a thin sub-layer (CL1) and a thick partially hydrated lead oxide sub-layer (CL2). The 4BS/CL2 contact surface is larger and more stable than that between the 3BS particles and the CL2 layer. Both 3BS and 4BS particles are bonded to the CL2 layer through their hydrated layers. When curing is conducted at temperatures above 80 °C, 3BS particles are converted into 4BS ones which contain water. It has been established that positive plates produced with 4BS plates cured at 50 °C have the longest cycle life and adequate capacity performance, but a bit low power output. Positive plates prepared with 3BS pastes, which are then converted into 4BS ones during plate curing at 90 °C, have high initial capacity and power performance, but shorter cycle life. Batteries with plates produced with 4BS

  1. Vehicles testing of near-term batteries

    NASA Technical Reports Server (NTRS)

    Conover, R. C.; Hardy, K. S.; Sandberg, J. J.

    1980-01-01

    Vehicles test results are reported for nickel-iron, nickel-zinc, and improved lead-acid batteries developed under the Near-Term Battery Program sponsored by the Department of Energy. The batteries have demonstrated a range improvement of up to 90% over current lead-acid batteries due to improved energy density and ampere-hour capacity, combined with relatively small weight and volume. However, the nickel-iron battery requires a substantial development effort in packaging the circulating electrolyte system and handling the generated hydrogen volume, while the nickel-zinc batteries tested suffer from short cycle life.

  2. Biomass in the manufacture of industrial products—the use of proteins and amino acids

    PubMed Central

    Peter, Francisc; Sanders, Johan

    2007-01-01

    The depletion in fossil feedstocks, increasing oil prices, and the ecological problems associated with CO2 emissions are forcing the development of alternative resources for energy, transport fuels, and chemicals: the replacement of fossil resources with CO2 neutral biomass. Allied with this, the conversion of crude oil products utilizes primary products (ethylene, etc.) and their conversion to either materials or (functional) chemicals with the aid of co-reagents such as ammonia and various process steps to introduce functionalities such as -NH2 into the simple structures of the primary products. Conversely, many products found in biomass often contain functionalities. Therefore, it is attractive to exploit this to bypass the use, and preparation of, co-reagents as well as eliminating various process steps by utilizing suitable biomass-based precursors for the production of chemicals. It is the aim of this mini-review to describe the scope of the possibilities to generate current functionalized chemical materials using amino acids from biomass instead of fossil resources, thereby taking advantage of the biomass structure in a more efficient way than solely utilizing biomass for the production of fuels or electricity. PMID:17387469

  3. New electric-vehicle batteries

    SciTech Connect

    Oman, H.

    1994-12-31

    Electric vehicles that can`t reach trolley wires need batteries. In the early 1900`s electric cars disappeared when owners found that replacing the car`s worn-out lead-acid battery costs more than a new gasoline-powered car. Most of today`s electric cars are still propelled by lead-acid batteries. General Motors` Impact, for example, uses starting-lighting-ignition batteries, which deliver lots of power for demonstrations, but have a life of less than 100 deep discharges. Now promising alternative technology has challenged the world-wide lead miners, refiners, and battery makers into forming a consortium that sponsors research into making better lead-acid batteries. Horizon`s new bipolar battery delivered 50 watt-hours per kg (Wh/kg), compared with 20 for ordinary transport-vehicle batteries. The alternatives are delivering from 80 Wh/kg (nickel-metal hydride) up to 200 Wh/kg (zinc-bromine). A Fiat Panda travelled 260 km on a single charge of its zinc-bromine battery. A German 3.5-ton postal truck travelled 300 km with a single charge in its 650-kg (146 Wh/kg) zinc-air battery. Its top speed was 110 km per hour. 12 refs.

  4. Bipolar battery construction

    NASA Technical Reports Server (NTRS)

    Rippel, Wally E. (Inventor); Edwards, Dean B. (Inventor)

    1981-01-01

    A lightweight, bipolar battery construction for lead acid batteries in which a plurality of thin, rigid, biplates each comprise a graphite fiber thermoplastic composition in conductive relation to lead stripes plated on opposite flat surfaces of the plates, and wherein a plurality of nonconductive thermoplastic separator plates support resilient yieldable porous glass mats in which active material is carried, the biplates and separator plates with active material being contained and maintained in stacked assembly by axial compression of the stacked assembly. A method of assembling such a bipolar battery construction.

  5. Micro-structural design and function of an improved absorptive glass mat (AGM) separator for valve-regulated lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Nakayama, Y.; Kishimoto, K.; Sugiyama, S.; Sakaguchi, S.

    Two important properties of absorptive glass mat (AGM) separators are examined in order to design optimum separators for advanced valve-regulated lead-acid (VRLA) batteries. Acid stratification in the separator depends on its micro-glass-fibre diameter, and it is found that the extent of stratification can be estimated based on hydrodynamics theory. Decreasing the plate-group pressure of the separator in the wetted state is also investigated, and it is considered that the phenomenon is caused by the balance between the fibre strength and the surface tension of acid solution. Given these results, the way to design AGM separators according to purpose has been identified. Accordingly, a new AGM separator has been developed and this functions both to suppress stratification and to maintain plate-group pressure.

  6. A critical overview of definitions and determination techniques of the internal resistance using lithium-ion, lead-acid, nickel metal-hydride batteries and electrochemical double-layer capacitors as examples

    NASA Astrophysics Data System (ADS)

    Piłatowicz, Grzegorz; Marongiu, Andrea; Drillkens, Julia; Sinhuber, Philipp; Sauer, Dirk Uwe

    2015-11-01

    The internal resistance (Ri) is one of the key parameters that determine the current state of electrochemical storage systems (ESS). It is crucial for estimating cranking capability in conventional cars, available power in modern hybrid and electric vehicles and for determining commonly used factors such as state-of-health (SoH) and state-of-function (SoF). However, ESS are complex and non-linear systems. Their Ri depends on many parameters such as current rate, temperature, SoH and state-of-charge (SoC). It is also a fact that no standardized methodologies exist and many different definitions and ways of Ri determination are being used. Nevertheless, in many cases authors are not aware of the consequences that occur when different Ri definitions are being used, such as possible misinterpretations, doubtful comparisons and false figures of merit. This paper focuses on an application-oriented separation between various Ri definitions and highlights the differences between them. The investigation was based on the following technologies: lead-acid, lithium-ion and nickel metal-hydride batteries as well as electrochemical double-layer capacitors. It is not the target of this paper to provide a standardized definition of Ri but to give researchers, engineers and manufacturers a possibility to understand what the term Ri means in their own work.

  7. Effect of acid scavengers on electrochemical performance of lithium-sulfur batteries: Functional additives for utilization of LiPF6

    NASA Astrophysics Data System (ADS)

    Yim, Taeeun; Kang, Kyoung Seok; Yu, Ji-Sang; Kim, Ki Jae; Park, Min-Sik; Woo, Sang-Gil; Jeong, Goojin; Jo, Yong Nam; Im, Keun Yung; Kim, Jae-Hun; Kim, Young-Jun

    2014-08-01

    We investigated a novel approach for utilizing LiPF6 as the lithium salt for Li-S batteries and verifying its chemical reactivity with the main solvent. It is found that the main obstacle for the adoption of LiPF6 is the undesired acid-catalyzed, cascade-type polymerization reaction between cyclic ether components in the solvent and LiPF6. Therefore, several kinds of acid scavengers are proposed to enhance the chemical stability between the main solvent and LiPF6. Simple storage tests indicate that polymerization occurred as acid residue is removed from the electrolyte. Consequently, the cell with a modified electrolyte shows excellent discharge capacity and moderate retention based on its improved chemical stability. These results indicate that assuring the chemical stability is the most important factor to utilizing LiPF6 as the main lithium salt for a Li-S cell. Additionally, it is believed that an understanding of the nature of chemical reactivity will be beneficial to constructing more efficient electrolyte systems owing to enhanced electrochemical performance of many kinds of energy storage systems including Li-S, Li-air, and metal-air batteries.

  8. Effects of the storage time on the folic acid added to ready-to-eat meat products manufactured by irradiation

    NASA Astrophysics Data System (ADS)

    Galán, I.; García, M. L.; Selgas, M. D.

    2013-04-01

    Three different meat products enriched with folic acid (FA) (2.4 mg/100 g) were manufactured: hamburgers, cooked and dry fermented sausages. They were prepared as ready-to-eat (RTE) products using E-beam radiation (2 and 3 kGy) to ensure their safety. The stability of FA and sensory properties of the irradiated meat products were studied during three months of storage under freezing conditions for hamburgers and refrigeration conditions for cooked and dry fermented sausages. FA content was stable in non-irradiated and irradiated hamburgers and cooked sausages over the storage period, whereas it decreased 20% in non-irradiated dry fermented sausages and 12-8% in irradiated samples at 2 and 3 kGy, respectively. Nevertheless, the final amount remained sufficient to provide the recommended daily intake. Panelists rated the sensory properties of the hamburger as satisfactory even after irradiation and 90 days of storage. The overall acceptability of RTE cooked and dry fermented sausages improved slightly with storage (P>0.05).

  9. A systems approach to battery powered vehicles

    SciTech Connect

    Doctors, R.

    1995-07-01

    Battery exchange, where a discharged battery module(s) is replaced in seconds with a fully charged one, is discussed. This paper will show that the only way for electric vehicles to be available now for use by the California driver is with a battery exchange system. The battery powered car with an integrated battery will have a battery weighing nearly eight times that of the battery exchange car. The battery exchange standard module`s external configuration would allow for future battery types thereby avoiding obsolescence. Module standardization would allow for competition between battery types and/or manufacturers yet still provide substantial advantages for the consumer. As battery technology develops, better vehicle batteries will be simply exchanged for old versions and provide increased range and/or performance. This paper will explore the relationships between operating costs, battery size and weight and the socio-economic advantages of battery exchange. The authors focus on the California drivers` car needs, because this particular area has grown around the concept of personal vehicle ownership. However, most of the concepts apply to any industrialized country or area.

  10. Battery selection for space experiments

    NASA Technical Reports Server (NTRS)

    Francisco, David R.

    1992-01-01

    This paper will delineate the criteria required for the selection of batteries as a power source for space experiments. Four basic types of batteries will be explored, lead acid, silver zinc, alkaline manganese and nickel cadmium. A detailed description of the lead acid and silver zinc cells while a brief exploration of the alkaline manganese and nickel cadmium will be given. The factors involved in battery selection such as packaging, energy density, discharge voltage regulation, and cost will be thoroughly examined. The pros and cons of each battery type will be explored. Actual laboratory test data acquired for the lead acid and silver zinc cell will be discussed. This data will include discharging under various temperature conditions, after three months of storage and with different types of loads. A description of the required maintenance for each type of battery will be investigated. The lifetime and number of charge/discharge cycles will be discussed.

  11. Battery selection for space experiments

    NASA Astrophysics Data System (ADS)

    Francisco, David R.

    1992-10-01

    This paper will delineate the criteria required for the selection of batteries as a power source for space experiments. Four basic types of batteries will be explored, lead acid, silver zinc, alkaline manganese and nickel cadmium. A detailed description of the lead acid and silver zinc cells while a brief exploration of the alkaline manganese and nickel cadmium will be given. The factors involved in battery selection such as packaging, energy density, discharge voltage regulation, and cost will be thoroughly examined. The pros and cons of each battery type will be explored. Actual laboratory test data acquired for the lead acid and silver zinc cell will be discussed. This data will include discharging under various temperature conditions, after three months of storage and with different types of loads. A description of the required maintenance for each type of battery will be investigated. The lifetime and number of charge/discharge cycles will be discussed.

  12. Methanothermal reduction of mixtures of PbSO4 and PbO2 to synthesize ultrafine α-PbO powders for lead acid batteries

    NASA Astrophysics Data System (ADS)

    Gao, Pengran; Liu, Yi; Lv, Weixin; Zhang, Rui; Liu, Wei; Bu, Xianfu; Li, Guanghua; Lei, Lixu

    2014-11-01

    Three artificial mixtures of PbSO4 and PbO2 as well as the active materials obtained directly from the positive plates of spent batteries have been solvothermally treated in methanol at 140 °C for 24 h, which produce mainly PbO·PbSO4. The PbO·PbSO4 can be easily desulphated with ammonium carbonate to produce PbCO3, which can be calcined to form α-PbO to be used as positive active material of lead acid batteries. The α-PbO powders are irregular particles and highly electrochemically active, which discharges around 165 mAh g-1 at 5 mA g-1, 80 mAh g-1 at 200 mA g-1 and 60 mAh g-1 at 400 mA g-1 with excellent cyclic stability in 50 cycles. SEM investigations show that the as-formed PbO·PbSO4 may inherit and enhance the morphological characteristics of PbSO4, and carbonation of PbO·PbSO4 does not destroy the rod-like characteristics. For the active material from the positive plates of spent lead acid batteries, the discharge capacities are 170 mAh g-1 at the current density of 5 mA g-1, and 60 mAh g-1 at 400 mA g-1, which is also similar. In 50 cycles, its capacity loss is only 5%.

  13. Pathways to low-cost electrochemical energy storage: a comparison of aqueous and nonaqueous flow batteries

    DOE PAGES

    Darling, Robert M.; Gallagher, Kevin G.; Kowalski, Jeffrey A.; Ha, Seungbum; Brushett, Fikile R.

    2014-11-01

    Energy storage is increasingly seen as a valuable asset for electricity grids composed of high fractions of intermittent sources, such as wind power or, in developing economies, unreliable generation and transmission services. However, the potential of batteries to meet the stringent cost and durability requirements for grid applications is largely unquantified. We investigate electrochemical systems capable of economically storing energy for hours and present an analysis of the relationships among technological performance characteristics, component cost factors, and system price for established and conceptual aqueous and nonaqueous batteries. We identified potential advantages of nonaqueous flow batteries over those based on aqueousmore » electrolytes; however, new challenging constraints burden the nonaqueous approach, including the solubility of the active material in the electrolyte. Requirements in harmony with economically effective energy storage are derived for aqueous and nonaqueous systems. The attributes of flow batteries are compared to those of aqueous and nonaqueous enclosed and hybrid (semi-flow) batteries. Flow batteries are a promising technology for reaching these challenging energy storage targets owing to their independent power and energy scaling, reliance on facile and reversible reactants, and potentially simpler manufacture as compared to established enclosed batteries such as lead–acid or lithium-ion.« less

  14. Pathways to low-cost electrochemical energy storage: a comparison of aqueous and nonaqueous flow batteries

    SciTech Connect

    Darling, Robert M.; Gallagher, Kevin G.; Kowalski, Jeffrey A.; Ha, Seungbum; Brushett, Fikile R.

    2014-11-01

    Energy storage is increasingly seen as a valuable asset for electricity grids composed of high fractions of intermittent sources, such as wind power or, in developing economies, unreliable generation and transmission services. However, the potential of batteries to meet the stringent cost and durability requirements for grid applications is largely unquantified. We investigate electrochemical systems capable of economically storing energy for hours and present an analysis of the relationships among technological performance characteristics, component cost factors, and system price for established and conceptual aqueous and nonaqueous batteries. We identified potential advantages of nonaqueous flow batteries over those based on aqueous electrolytes; however, new challenging constraints burden the nonaqueous approach, including the solubility of the active material in the electrolyte. Requirements in harmony with economically effective energy storage are derived for aqueous and nonaqueous systems. The attributes of flow batteries are compared to those of aqueous and nonaqueous enclosed and hybrid (semi-flow) batteries. Flow batteries are a promising technology for reaching these challenging energy storage targets owing to their independent power and energy scaling, reliance on facile and reversible reactants, and potentially simpler manufacture as compared to established enclosed batteries such as lead–acid or lithium-ion.

  15. Analysis of DMFC/battery hybrid power system for portable applications

    NASA Astrophysics Data System (ADS)

    Lee, Bong-Do; Jung, Doo-Hwan; Ko, Young-Ho

    This study was carried out to develop a direct methanol fuel cell (DMFC)/battery hybrid power system used in portable applications. For a portable power system, the DMFC was applied for the main power source at average load and the battery was applied for auxiliary power at overload. Load share characteristics of hybrid power source were analyzed by computational simulation. The connection apparatus between the DMFC and the battery was set and investigated in the real system. Voltages and currents of the load, the battery and the DMFC were measured according to fuel, air and load changes. The relationship between load share characteristic and battery capacity was surveyed. The relationship was also studied in abnormal operation. A DMFC stack was manufactured for this experiment. For the study of the connection characteristics to the fuel cell Pb-acid, Ni-Cd and Ni-MH batteries were tested. The results of this study can be applied to design the interface module of the fuel cell/battery hybrid system and to determine the design requirement in the fuel cell stack for portable applications.

  16. Partitioning and inactivation of viruses by the caprylic acid precipitation followed by a terminal pasteurization in the manufacturing process of horse immunoglobulins.

    PubMed

    Mpandi, M; Schmutz, P; Legrand, E; Duc, R; Geinoz, J; Henzelin-Nkubana, C; Giorgia, S; Clerc, O; Genoud, D; Weber, T

    2007-10-01

    Caprylic acid (octanoic acid), has been used for over 50 years as a stabilizer of human albumin during pasteurization. In addition caprylic acid is of great interest, by providing the advantage of purifying mammalian immunoglobulins and clearing viruses infectivity in a single step. Exploiting these two properties, we sequentially used the caprylic acid precipitation and the pasteurization to purify horse hyperimmune globulins used in the manufacturing of Sérocytol. To evaluate the effectiveness of the process for the removal/inactivation of viruses, spiking studies were carried out for each dedicated step. Bovine viral diarrhoea virus (BVDV), pseudorabies virus (PRV), encephalomyocarditis virus (EMCV) and minute virus of mice (MVM) were used for the virological validation. Our data show that the treatment with caprylic acid 5% (v/v) can effectively be used as well to purify or to ensure viral safety of immunoglobulins. Caprylic acid precipitation was very efficient in removing and/or inactivating enveloped viruses (PRV, BVDV) and moderately efficient against non-enveloped viruses (MVM, ECMV). However the combination with the pasteurization ensured an efficient protection against both enveloped and non-enveloped viruses. So that viruses surviving to the caprylic acid precipitation will be neutralized by pasteurization. Significant log reduction were achieved > or =9 log(10) for enveloped viruses and 4 log(10) for non-enveloped viruses, providing the evidence of a margin of viral safety achieved by our manufacturing process. Its a simple and non-expensive manufacturing process of immunoglobulins easily validated that we have adapted to a large production scale with a programmable operating system.

  17. Design options for automotive batteries in advanced car electrical systems

    NASA Astrophysics Data System (ADS)

    Peters, K.

    The need to reduce fuel consumption, minimize emissions, and improve levels of safety, comfort and reliability is expected to result in a much higher demand for electric power in cars within the next 5 years. Forecasts vary, but a fourfold increase in starting power to 20 kW is possible, particularly if automatic stop/start features are adopted to significantly reduce fuel consumption and exhaust emissions. Increases in the low-rate energy demand are also forecast, but the use of larger alternators may avoid unacceptable high battery weights. It is also suggested from operational models that the battery will be cycled more deeply. In examining possible designs, the beneficial features of valve-regulated lead-acid batteries made with compressed absorbent separators are apparent. Several of their attributes are considered. They offer higher specific power, improved cycling capability and greater vibration resistance, as well as more flexibility in packaging and installation. Optional circuits considered for dual-voltage supplies are separate batteries for engine starting (36 V) and low-power duties (12 V), and a universal battery (36 V) coupled to a d.c.-d.c. converter for a 12-V equipment. Battery designs, which can be made on commercially available equipment with similar manufacturing costs (per W h and per W) to current products, are discussed. The 36-V battery, made with 0.7 mm thick plates, in the dual-battery system weighs 18.5 kg and has a cold-cranking amp (CCA) rating of 790 A at -18°C to 21.6 V (1080 W kg -1 at a mean voltage of 25.4 V). The associated, cycleable 12-V battery, provides 1.5 kW h and weighs 24.6 kg. Thus, the combined battery weight is 43.1 kg. The single universal battery, with cycling capability, weighs 45.4 kg, has a CCA rating of 810 A (441 W kg -1 at a mean voltage of 24.7 V), and when connected to the d.c.-d.c. converter at 75% efficiency provides a low-power capacity of 1.5 kW h.

  18. A novel leady oxide combined with porous carbon skeleton synthesized from lead citrate precursor recovered from spent lead-acid battery paste

    NASA Astrophysics Data System (ADS)

    Hu, Yuchen; Yang, Jiakuan; Zhang, Wei; Xie, Yanlin; Wang, Junxiong; Yuan, Xiqing; Vasant Kumar, R.; Liang, Sha; Hu, Jingping; Wu, Xu

    2016-02-01

    A novel nanostructured leady oxides comprising porous carbon skeleton has been synthesized by thermal decomposition of lead citrate precursor, recovered from spent lead-acid battery paste. The influences of O2 percentage in the calcination atmosphere (O2/N2 mixture) and the temperature on leady oxide product characteristics are studied by chemical analysis, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The major crystalline phases of the products are identified as lead oxides, metallic Pb, and carbon. Porous carbon is observed as skeletons within the leady oxide (PbO containing some Pb metal) particles. Mass percentage of Pb metal in the leady oxide increases with increasing the proportion of oxygen in the calcination atmosphere. However, the amount of carbon decreases from approximately 8.0 to 0.3 wt%, and the porous carbon skeleton structure is gradually damaged with oxygen concentration increasing. A model about the thermal decomposition of lead citrate precursor is firstly proposed to elucidate these observations. The nanostructured leady oxides combined with porous carbon can be directly used as precursor of active materials in a new lead acid battery.

  19. Batteries: Converting to long stability

    NASA Astrophysics Data System (ADS)

    Ha, Seongmin; Lee, Kyu Tae

    2016-05-01

    Rechargeable aqueous batteries are attractive energy storage technologies owing to their low cost and high safety, but suffer from poor electrochemical performance. Now, an aqueous mild-acid-based Zn/MnO2 battery that operates via a conversion mechanism is shown to have a long-term cycling stability.

  20. Multifunctional co-poly(amic acid): A new binder for Si-based micro-composite anode of lithium-ion battery

    NASA Astrophysics Data System (ADS)

    Lin, Che-Tseng; Huang, Tzu-Yang; Huang, Jau-Jiun; Wu, Nae-Lih; Leung, Man-kit

    2016-10-01

    Multifunctional co-poly(amic acid) (PAmA) containing pyrene and carboxylic acid side-chains is developed as a binder for the recycled kerf-loss Si-Ni-SiC composite anode. The capacity retention performance of the lithium-ion battery can be apparently enhanced. In a long-cycle test of 300 lithiation/delithiation cycles, 79% of capacity retention is achieved. In considering that the recycled kerf-loss Si sample contains 38 wt% inactive micro-sized SiC abrasive particles, the achieved capacity of 648 mAh g-1 is reasonably high in comparison to other reported values. Small anode thickness expansion of 43% is found in a 100 cycle test, reflecting that the use of the PAmA binder can create strong interconnection among the silicon particles, conductive carbons and copper electrode.

  1. Proper battery system design for GAS experiments

    NASA Technical Reports Server (NTRS)

    Calogero, Stephen A.

    1992-01-01

    The purpose of this paper is to help the GAS experimenter to design a battery system that meets mission success requirements while at the same time reducing the hazards associated with the battery system. Lead-acid, silver-zinc and alkaline chemistry batteries will be discussed. Lithium batteries will be briefly discussed with emphasis on back-up power supply capabilities. The hazards associated with different battery configurations will be discussed along with the controls necessary to make the battery system two-fault tolerant.

  2. Understanding the function and performance of carbon-enhanced lead-acid batteries : milestone report for the DOE energy storage systems program (FY11 Quarter 3: April through June 2011).

    SciTech Connect

    Ferreira, Summer Rhodes; Shane, Rodney; Enos, David George

    2011-09-01

    This report describes the status of research being performed under CRADA No. SC10/01771.00 (Lead/Carbon Functionality in VRLA Batteries) between Sandia National Laboratories and East Penn Manufacturing, conducted for the U.S. Department of Energy's Energy Storage Systems Program. The Quarter 3 Milestone was completed on time. The milestone entails an ex situ analysis of a control as well as three carbon-containing negative plates in the raw, as cast form as well as after formation. The morphology, porosity, and porosity distribution within each plate was evaluated. In addition, baseline electrochemical measurements were performed on each battery to establish their initial performance. These measurements included capacity, internal resistance, and float current. The results obtained for the electrochemical testing were in agreement with previous evaluations performed at East Penn manufacturing. Cycling on a subset of the received East Penn cells containing different carbons (and a control) has been initiated.

  3. Extraction of manganese by alkyl monocarboxylic acid in a mixed extractant from a leaching solution of spent lithium-ion battery ternary cathodic material

    NASA Astrophysics Data System (ADS)

    Joo, Sung-Ho; Shin, Dongju; Oh, ChangHyun; Wang, Jei-Pil; Shin, Shun Myung

    2016-02-01

    We investigate the separation of manganese by an antagonistic effect from a leaching solution of ternary cathodic material of spent lithium-ion batteries that contain 11,400 mg L-1 Co, 11,700 mg L-1 Mn, 12,200 mg L-1 Ni, and 5300 mg L-1 Li using a mixture of alkyl monocarboxylic acid and di-(2-ethylhexyl)phosphoric acid extractants. pH isotherm, distribution coefficient, separation factor, McCabe-Thiele diagram, selective scrubbing, and countercurrent extraction tests are carried out to prove an antagonistic effect and to recover manganese using alkyl monocarboxylic in the mixed extractant. Slope analysis is used to determine the extraction mechanism between a mixture of extractants and valuable metals. An increasing concentration of alkyl monocarboxylic acid in the mixture of extractants results in a decrease in distribution coefficient of cobalt and manganese, however, the separation factor value (β(Mn/Co)) increases at pH 4.5. This is caused by slope analysis where alkyl monocarboxylic acid disrupts the extraction mechanism between di-(2-ethylhexyl)phosphoric acid and cobalt. Finally, continuous countercurrent extraction in a mini-plant test demonstrate the feasibility of manganese recovery from cobalt, nickel, and lithium.

  4. Voltammetric and morphological study of lead electrodeposition on copper substrate for application of a lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Carlos, I. A.; Matsuo, T. T.; Siqueira, J. L. P.; de Almeida, M. R. H.

    Electrodeposition of lead on copper was investigated experimentally, mainly the adherence of the lead plate and, if possible to obtain films with characteristics suitable for use in lead battery technology. Under potentiodynamic and chronopotentiometric conditions, the lead films deposited from alkaline glycerol solutions on copper were sufficiently adherent for this substrate showed to be potentially useful as a cathode for lead deposition. Scanning electron microscopy (SEM) photographs showed that there was no dendritic growth of lead film on copper substrate, which is thus acceptable as a support in battery plates. With the help of energy dispersive X-ray spectroscopy (EDS), an explanation has been offered for the adherence of the lead deposits to the copper substrate. It was concluded that lead film deposited prior to lead bulk deposition favors the adhesion of the electrodeposits.

  5. 40 CFR 273.2 - Applicability-batteries.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... under 40 CFR part 273. (1) The requirements of this part apply to persons managing batteries, as...) Batteries not covered under 40 CFR part 273. The requirements of this part do not apply to persons managing the following batteries: (1) Spent lead-acid batteries that are managed under 40 CFR part 266,...

  6. 40 CFR 273.2 - Applicability-batteries.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... under 40 CFR part 273. (1) The requirements of this part apply to persons managing batteries, as...) Batteries not covered under 40 CFR part 273. The requirements of this part do not apply to persons managing the following batteries: (1) Spent lead-acid batteries that are managed under 40 CFR part 266,...

  7. 40 CFR 273.2 - Applicability-batteries.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... under 40 CFR part 273. (1) The requirements of this part apply to persons managing batteries, as...) Batteries not covered under 40 CFR part 273. The requirements of this part do not apply to persons managing the following batteries: (1) Spent lead-acid batteries that are managed under 40 CFR part 266,...

  8. 40 CFR 273.2 - Applicability-batteries.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... under 40 CFR part 273. (1) The requirements of this part apply to persons managing batteries, as...) Batteries not covered under 40 CFR part 273. The requirements of this part do not apply to persons managing the following batteries: (1) Spent lead-acid batteries that are managed under 40 CFR part 266,...

  9. 40 CFR 273.2 - Applicability-batteries.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... under 40 CFR part 273. (1) The requirements of this part apply to persons managing batteries, as...) Batteries not covered under 40 CFR part 273. The requirements of this part do not apply to persons managing the following batteries: (1) Spent lead-acid batteries that are managed under 40 CFR part 266,...

  10. Rechargeable batteries: advances since 1977. [Collection of US patents

    SciTech Connect

    Graham, R.W.

    1980-01-01

    This book is based on US patents (including DOE patents) issued since January 1978 that deal with rechargeable batteries. It both supplies detailed technical information and can be used as a guide to the patent literature. Subjects treated are as follows: lead-acid batteries (grids, electrodes, terminals and connectors, polyolefin separators, polyvinyl chloride separators, other polymeric separators, other separators, electrolytes, venting techniques, hydrogen-oxygen recombination, general construction and fabrication), lithium batteries (metal chalcogenide cathodes, chalcogenide electrolyte compositions, chalcogenide batteries, lithium anodes, cathodes, lithium-thionyl chloride batteries, lithium-bromine batteries, electrolyte additives and other processes), sodium-sulfur batteries (general battery design, sulfur electrodes, sealing and casing design, current collectors, other processes), alkaline zinc and iron electrode batteries (silver-zinc, nickel-zinc, air-zinc, other zinc electrode processes, iron electrode batteries), zinc-halogen batteries (electrodes, electrolyte additives, other zinc-halogen batteries, zinc-manganese dioxide acid electrolyte), nickel-cadmium and nickel-hydrogen batteries (nickel-cadmium electrodes, other processes for nickel-cadmium batteries, nickel-hydrogen electrodes, other processes for nickel-hydrogen batteries, other nickel-containing batteries), and other battery systems (battery systems and design, other processes). (RWR)

  11. Sulfonic Acid- and Lithium Sulfonate-Grafted Poly(Vinylidene Fluoride) Electrospun Mats As Ionic Liquid Host for Electrochromic Device and Lithium-Ion Battery.

    PubMed

    Zhou, Rui; Liu, Wanshuang; Leong, Yew Wei; Xu, Jianwei; Lu, Xuehong

    2015-08-01

    Electrospun polymer nanofibrous mats loaded with ionic liquids (ILs) are promising nonvolatile electrolytes with high ionic conductivity. The large cations of ILs are, however, difficult to diffuse into solid electrodes, making them unappealing for application in some electrochemical devices. To address this issue, a new strategy is used to introduce proton conduction into an IL-based electrolyte. Poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) copolymer is functionalized with sulfonic acid through covalent attachment of taurine. The sulfonic acid-grafted P(VDF-HFP) electrospun mats consist of interconnected nanofibers, leading to remarkable improvement in dimensional stability of the mats. IL-based polymer electrolytes are prepared by immersing the modified mats in 1-butyl-3-methylimidazolium tetrafluoroborate (BMIM(+)BF4(-)). It is found that the SO3(-) groups can have Lewis acid-base interactions with the cations (BMIM(+)) of IL to promote the dissociation of ILs, and provide additional proton conduction, resulting in significantly improved ionic conductivity. Using this novel electrolyte, polyaniline-based electrochromic devices show higher transmittance contrast and faster switching behavior. Furthermore, the sulfonic acid-grafted P(VDF-HFP) electrospun mats can also be lithiated, giving additional lithium ion conduction for the IL-based electrolyte, with which Li/LiCoO2 batteries display enhanced C-rate performance.

  12. Battery electrode growth accommodation

    DOEpatents

    Bowen, Gerald K.; Andrew, Michael G.; Eskra, Michael D.

    1992-01-01

    An electrode for a lead acid flow through battery, the grids including a plastic frame, a plate suspended from the top of the frame to hang freely in the plastic frame and a paste applied to the plate, the paste being free to allow for expansion in the planar direction of the grid.

  13. Uncovering the Evolution of Lead In-Use Stocks in Lead-Acid Batteries and the Impact on Future Lead Metabolism in China.

    PubMed

    Liu, Wei; Chen, Lujun; Tian, Jinping

    2016-05-17

    This study aims to illustrate the evolution of lead in-use stocks, particularly in lead-acid batteries (LABs), and their impact on future lead metabolism in China. First, we used a bottom-up methodology to study the evolution of lead in-use stocks in China from 2000 to 2014. It was found that the lead in-use stocks increased from 0.91 to 7.75 Mt. The principal driving force of such change is the rapid development of LABs-driven electric vehicles. Then, we proposed three scenarios, low, baseline, and high in-use stocks, to project the lead demand and supply toward 2030. The results show that the LAB demand will decrease as a result of competition and replacement by lithium ion batteries. The lead demand in China will come to a peak around 2018-2020 under the three scenarios, then reduce to 3.7, 4.6, and 5.3 Mt/yr in 2030. Meanwhile, primary lead outputs will follow the increase of zinc production in China. Secondary lead recovered from spent LABs will also increase gradually. The overall unused lead stocks in 2030 will be 49.6, 44.8, and 41.2 Mt under the three scenarios, some 3.5-5.7 times as big as the lead in-use stocks. Thus, a large amount of lead will have to be safely stockpiled or exported in China. PMID:27145338

  14. 46 CFR 161.013-13 - Manufacturer certification and labeling.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Only.” (c) If an electric light is designed for use with dry cell batteries the label must advise the... Distress Signal required by 33 CFR part 175 must be certified by the manufacturer as complying with the...) Manufacturer's name; (2) Replacement battery type; (3) Lamp size; and (4) The following words— “Night...

  15. 46 CFR 161.013-13 - Manufacturer certification and labeling.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Only.” (c) If an electric light is designed for use with dry cell batteries the label must advise the... Distress Signal required by 33 CFR part 175 must be certified by the manufacturer as complying with the...) Manufacturer's name; (2) Replacement battery type; (3) Lamp size; and (4) The following words— “Night...

  16. 46 CFR 161.013-13 - Manufacturer certification and labeling.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Only.” (c) If an electric light is designed for use with dry cell batteries the label must advise the... Distress Signal required by 33 CFR part 175 must be certified by the manufacturer as complying with the...) Manufacturer's name; (2) Replacement battery type; (3) Lamp size; and (4) The following words— “Night...

  17. 46 CFR 161.013-13 - Manufacturer certification and labeling.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Only.” (c) If an electric light is designed for use with dry cell batteries the label must advise the... Distress Signal required by 33 CFR part 175 must be certified by the manufacturer as complying with the...) Manufacturer's name; (2) Replacement battery type; (3) Lamp size; and (4) The following words— “Night...

  18. 46 CFR 161.013-13 - Manufacturer certification and labeling.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Only.” (c) If an electric light is designed for use with dry cell batteries the label must advise the... Distress Signal required by 33 CFR part 175 must be certified by the manufacturer as complying with the...) Manufacturer's name; (2) Replacement battery type; (3) Lamp size; and (4) The following words— “Night...

  19. Manufacturing Success

    ERIC Educational Resources Information Center

    Reese, Susan

    2007-01-01

    According to the National Association of Manufacturers (NAM), "manufacturing is the engine that drives American prosperity". When NAM and its research and education arm, The Manufacturing Institute, released the handbook, "The Facts About Modern Manufacturing," in October 2006, NAM President John Engler noted, that manufacturing output in America…

  20. The effect of current density and thickness of the active mass upon the corrosion rate of the spines of lead-acid battery plates

    NASA Astrophysics Data System (ADS)

    Rogatchev, T.; Papazov, G.; Pavlov, D.

    The effect of current density and the thickness of the active mass upon the corrosion of the spines of tubular lead-acid batteries has been determined by measuring the corrosion rate by the weight loss method. The presence of antimony in the alloy decreases the overvoltage of the corrosion reaction. Study of electrodes of different active mass layer thickness shows that with increase in thickness the corrosion rate decreases. If the thickness is above 3 mm, the corrosion rate remains constant, and is affected only by the nature of the alloy. The density of the active mass does not affect the corrosion behaviour of the electrodes. The experimental results confirm the validity of the oxygen corrosion model.