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Sample records for activated diffusion brazing

  1. Development of the activated diffusion brazing process for fabrication of finned shell to strut turbine blades

    NASA Technical Reports Server (NTRS)

    Wilbers, L. G.; Berry, T. F.; Kutchera, R. E.; Edmonson, R. E.

    1971-01-01

    The activated diffusion brazing process was developed for attaching TD-NiCr and U700 finned airfoil shells to matching Rene 80 struts obstructing the finned cooling passageways. Creep forming the finned shells to struts in combination with precise preplacement of brazing alloy resulted in consistently sound joints, free of cooling passageway clogging. Extensive tensile and stress rupture testing of several joint orientation at several temperatures provided a critical assessment of joint integrity of both material combinations. Trial blades of each material combination were fabricated followed by destructive metallographic examination which verified high joint integrity.

  2. Diffusion brazing of nickel aluminides

    SciTech Connect

    Orel, S.V.; Parous, L.C.; Gale, W.F.

    1995-09-01

    NiAl is a promising candidate material for high-temperature applications. However, NiAl suffers from poor low-temperature ductility and toughness. Hence, suitable technologies are required for NiAl to Ni-based alloy joining. In view of the poor low-temperature ductility and strong alumina-forming tendency of NiAl, diffusion brazing seems to be the most suitable technology for joining NiAl to itself and to Ni-based alloys. This paper examines the diffusion brazing of NiAl to Ni using Ni-Si-B interlayers and draws comparisons with previous work by authors on NiAl/Ni-Si-B/NiAl and Ni/Ni-Si-B/Ni diffusion brazing. The progression of micro-structural development in the NiAl/Ni-Si-B/Ni joints is compared with that expected from standard models of the diffusion brazing process in which dissolution of the substrate material, isothermal solidification and solid-state homogenization occur sequentially.

  3. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S.; Kim, Jin Yong; Choi, Jung-Pyung

    2010-04-06

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  4. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S; Kim, Jin Yong; Choi, Jung-Pyung

    2013-04-23

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  5. Active braze process

    SciTech Connect

    Levine, I.L.; Pike, R.A.

    1990-11-02

    Active metal bonding using Cusil (silver-copper) braze alloys is a well established method used at GE Neutron Devices (GEND) for bonding metal to metal, metal to ceramics, and ceramics to ceramics. However, there are many instances in which using a silver alloy for bonding is undesirable (e.g., in vacuum tube envelopes, or where sequential braze steps at different temperatures are required to complete an assembly). The Material and Processes Laboratory at GEND has discovered a new method of active brazing with non-silver alloys which has proved especially successful in ceramic-to-ceramic joints. This method has the added advantage of eliminating several steps which are required in conventional bonding techniques. 2 figs., 10 tabs.

  6. Theory and modeling of active brazing.

    SciTech Connect

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  7. Thin-film diffusion brazing of titanium alloys

    NASA Technical Reports Server (NTRS)

    Mikus, E. B.

    1972-01-01

    A thin film diffusion brazing technique for joining titanium alloys by use of a Cu intermediate is described. The method has been characterized in terms of static and dynamic mechanical properties on Ti-6Al-4V alloy. These include tensile, fracture toughness, stress corrosion, shear, corrosion fatigue, mechanical fatigue and acoustic fatigue. Most of the properties of titanium joints formed by thin film diffusion brazing are equal or exceed base metal properties. The advantages of thin film diffusion brazing over solid state diffusion bonding and brazing with conventional braze alloys are discussed. The producibility advantages of this process over others provide the potential for producing high efficiency joints in structural components of titanium alloys for the minimum cost.

  8. Properties of vacuum brazed Si3N4/steel joint using active brazing filler metal

    NASA Astrophysics Data System (ADS)

    Bao, Fanghan; Ren, Jialie; Zhou, Yunhong; Yan, Ping

    The influence of active element Ti in Ag-Cu-Ti filler metal on wettability and joint strength is studied. Filler metal with 3 percent Ti achieves good results in direct brazing of silicon nitride to steel. For improving joint strength different interlayers are synthetically investigated. Experiments showed that an interlayer of low yield strength material can reduce the residual stress in the joint and increase joint strength more effectively than that of an interlayer of low coefficient of expansion material. Active element Ti in the brazing alloy diffused into Si3N4, and chemical reactions occurred in ceramic-metal interface producing certain chemical compounds consist of N and Ti.

  9. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  10. Development of the copper-tin diffusion-brazing process

    SciTech Connect

    Sangha, S.P.S.; Jacobson, D.M.; Peacock, A.T.

    1998-10-01

    The copper-tin diffusion-brazing process has been studied with the objective of applying it to the joining of plasma-facing beryllium tiles to copper-based heat sinks in a nuclear-fusion reactor. The process is silver-free -- an essential requirement for this application -- and can be carried out at temperatures below 700 C (1,292 F). This approach produces thin joints of essentially pure copper of high thermal conductance with the requisite strength. Satisfactory conditions for achieving robust joints under the constraints demanded by the nuclear-fusion application have been established. The roles of the process parameters -- thickness of the filler metal tin, the compressive loading applied to the components during the brazing cycle and the brazing temperature -- have been assessed.

  11. Brazing.

    SciTech Connect

    Cadden, Charles H.

    2005-04-01

    The use of a lower-melting-point molten metal to join metallic components is perhaps the earliest example of processing which employs metallurgical bonding principles, having roots as far back as 4200 BC (Peaslee 2003). More than 6000 years later, brazing occupies a prominent position in our suite of joining processes where it offers cost and/or performance advantages in the fabrication of many structures. More precisely, brazing can be described as the use of a molten filler metal to wet the closely fitting faying surfaces of a joint, leading to formation of metallurgical bonds between the filler metal and substrates. Historically, brazing processes employ filler metals whose solidus temperature exceeds 723 K, as opposed to soldering processes which use lower-melting-point temperature filler materials. In the past several decades, technological advances have facilitated a broadening of applications for brazing while simultaneously contradicting some of the traditional perceptions of the process. However, many of those tenets remain appropriate for the majority of brazing processes and products. Accordingly, this article provides a brief description of traditional brazing and some important factors to be considered when designing and producing brazed structures. An additional section describes the technical advances in the field.

  12. Preliminary study on pressure brazing and diffusion welding of Nb-1Zr to Inconel 718

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1990-01-01

    Future space power systems may include Nb-1Zr/Inconel 718 dissimilar metal joints for operation at 1000 K for 60,000 h. The serviceability of pressure-brazed and diffusion-welded joints was investigated. Ni-based metallic glass foil filler metals were used for brazing. Ni and Fe foils were used as diffusion welding inter-layers. Joint soundness was determined by metallographic examination in the as-brazed and as-welded condition, after aging at 1000 K, and after thermal cycling. Brazed joints thermally cycled in the as-brazed condition and diffusion-welded joints were unsatisfactory because of cracking problems. Brazed joints may meet the service requirements if the joints are aged at 1000 K prior to thermal cycling.

  13. Elevated temperature creep properties for selected active metal braze alloys

    SciTech Connect

    Stephens, J.J.

    1997-02-01

    Active metal braze alloys reduce the number of processes required for the joining of metal to ceramic components by eliminating the need for metallization and/or Ni plating of the ceramic surfaces. Titanium (Ti), V, and Zr are examples of active element additions which have been used successfully in such braze alloys. Since the braze alloy is expected to accommodate thermal expansion mismatch strains between the metal and ceramic materials, a knowledge of its elevated temperature mechanical properties is important. In particular, the issue of whether or not the creep strength of an active metal braze alloy is increased or decreased relative to its non-activated counterpart is important when designing new brazing processes and alloy systems. This paper presents a survey of high temperature mechanical properties for two pairs of conventional braze alloys and their active metal counterparts: (a) the conventional 72Ag-28Cu (Cusil) alloy, and the active braze alloy 62.2Ag- 36.2Cu-1.6Ti (Cusil ABA), and (b) the 82Au-18Ni (Nioro) alloy and the active braze alloy Mu-15.5M-0.75Mo-1.75V (Nioro ABA). For the case of the Cusil/Cusil ABA pair, the active metal addition contributes to solid solution strengthening of the braze alloy, resulting in a higher creep strength as compared to the non-active alloy. In the case of the Nioro/Nioro ABA pair, the Mo and V additions cause the active braze alloy to have a two-phase microstructure, which results in a reduced creep strength than the conventional braze alloy. The Garofalo sinh equation has been used to quantitatively describe the stress and temperature dependence of the deformation behavior. It will be observed that the effective stress exponent in the Garofalo sinh equation is a function of the instantaneous value of the stress argument.

  14. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    SciTech Connect

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-07-15

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B{sub 2} intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  15. Method of fluxless brazing and diffusion bonding of aluminum containing components

    NASA Technical Reports Server (NTRS)

    Featherston, A. B.; Okelly, K. P. (Inventor)

    1976-01-01

    A method of diffusion bonding and fluxless brazing of aluminum containing components is reported. The aluminum surfaces are freed of any aluminum oxide coating and are coated with a polymeric sealer which can be thermally removed leaving essentially no residue. The polymeric sealer is being removed in a substantially oxygen free environment, and the aluminum components are then being brazed or diffusion bonded without the use of a flux to remove oxide coating.

  16. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    NASA Astrophysics Data System (ADS)

    Elmer, J. W.; Klingmann, J.; van Bibber, K.

    2001-05-01

    Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC). Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi) and 3.45 MPa (500 psi)], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD) and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa), full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength) was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two-step joining method

  17. Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

    DTIC Science & Technology

    2012-05-01

    metal brazing . The active brazing alloys wet most materials (including ceramics and corrosion- resistant metals such as titanium alloys and stainless...bonding in ceramic-metal systems is active metal brazing . The active brazing alloys wet most materials (including ceramics and corrosion-resistant...an idea from the ‘50s by putting an “active” component, such as titanium, directly into a brazing alloy , typically a silver-copper eutectic, to

  18. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  19. Microstructural and Mechanical Characterization of Actively Brazed Alumina Specimens

    SciTech Connect

    Hosking, F.M.; Cadden, C.H.; Stephens, J.J.; Glass, S.J.; Yang, N.Y.C.; Vianco, P.V.; Walker, C.A.

    1999-08-26

    Alumina (94 and 99.8% grade compositions) was brazed directly to itself with gold-based active brazing alloys (ABA's) containing vanadium additions of 1,2 and 3 weight percent. The effects of brazing conditions on the joint properties were investigated. Wetting behavior, interfacial reactions, microstructure, hermeticity and tensile strength were determined. Wetting was fair to good for the ABA and base material combinations. Microanalysis identified a discontinuous Al-V-O spinel reaction product at the alumina-braze interface. Tensile strength results for 94% alumina were uniformly good and generally not sensitive to the vanadium concentration, with tensile values of 85-105 MPa. There was more variability in the 99.8% alumina strength results, with values ranging from 25-95 MPa. The highest vanadium concentration (3 wt. %) yielded the highest joint strength for the brazed 99.8% alumina. Failures in the 99.8% alumina samples occurred at the braze-alumina interface, while the 94% alumina specimens exhibited fracture of the ceramic substrate.

  20. Microstructure and Interfacial Reactions During Active Metal Brazing of Stainless Steel to Titanium

    NASA Astrophysics Data System (ADS)

    Laik, A.; Shirzadi, A. A.; Tewari, R.; Kumar, Anish; Jayakumar, T.; Dey, G. K.

    2013-05-01

    Microstructural evolution and interfacial reactions during active metal vacuum brazing of Ti (grade-2) and stainless steel (SS 304L) using a Ag-based alloy containing Cu, Ti, and Al was investigated. A Ni-depleted solid solution layer and a discontinuous layer of (Ni,Fe)2TiAl intermetallic compound formed on the SS surface and adjacent to the SS-braze alloy interface, respectively. Three parallel contiguous layers of intermetallic compounds, CuTi, AgTi, and (Ag,Cu)Ti2, formed at the Ti-braze alloy interface. The diffusion path for the reaction at this interface was established. Transmission electron microscopy revealed formation of nanocrystals of Ag-Cu alloy of size ranging between 20 and 30 nm in the unreacted braze alloy layer. The interdiffusion zone of β-Ti(Ag,Cu) solid solution, formed on the Ti side of the joint, showed eutectoid decomposition to lamellar colonies of α-Ti and internally twinned (Cu,Ag)Ti2 intermetallic phase, with an orientation relationship between the two. Bend tests indicated that the failure in the joints occurred by formation and propagation of the crack mostly along the Ti-braze alloy interface, through the (Ag,Cu)Ti2 phase layer.

  1. Changes in the interface structure and strength of diffusion brazed joints of Al-Si alloy castings

    SciTech Connect

    Osawa, T.

    1995-06-01

    The diffusion brazing process, which utilizes diffusion between the base metal and the filler metal, has been tried for joining Al-Si alloy castings. If a ternary eutectic Al-Cu-Si alloy system with a lower melting point than the Al-Si system base metal is produced at the braze interface by the diffusion reaction between the base metal and the cooper filler metal, it may be possible to join an Al-Si system alloy casting by the diffusion brazing process, using a ternary eutectic Al-Si-Cu alloy as a filler metal. In this experiment both copper and brass materials were used as preforms. It was clarified that the diffusion brazing process with a copper or brass preform could be used for all hypoeutectic, eutectic and hypereutectic alloys of Al-Si system castings, and that the minimum temperature where the braze interface, showed a liquid phase structure was 530 C for the copper preform and 510 C for the brass preform. The shear strength of the diffusion brazed joint was dependent on the chemical compositions of the base metal, the type of material for the preform, and brazing temperature and time. The maximum strength of the diffusion brazed joint under optimum conditions was 130 to 150 MPa for the base metal of both Al-7Si and Al-12Si alloy castings and 100 to 130 MPa for the base metal of Al-20Si alloy casting.

  2. On the metallurgy of active brazing of silicon nitride

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.; Loo, F.J.J. van

    1996-10-01

    Activation mechanism and interfacial reactions in brazing of Si{sub 3}N{sub 4} with different AgCuTi filler alloys has been investigated thermodynamically and experimentally. During brazing the AgCuTi filler alloy is divided into two liquids L1 and L2, where the (Cu,Ti)-rich liquid L2 gathers at the Si{sub 3}N{sub 4} interface and reacts with it. The concentration of Ti in L2 is high, but due to the strong attractive interaction between Cu and Ti, the activity of Ti in L2 is considerably low. In reaction between Si{sub 3}N{sub 4} and Cu-containing brazes at Ti-Cu-Si-N compound is typically formed at the interface. In absence of Cu, in joints brazed with AgTi based filler alloys, extremely Ti-rich solution reacts with Si{sub 3}N{sub 4} and as reaction products TiN and Ti{sub 5}Si{sub 3}[N] are formed.

  3. Microstructural evolution at the bonding interface during the early-stage infrared active brazing of alumina

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; O, J. M.; Wang, J. Y.

    2000-10-01

    Infrared brazing of Al2O3 and alloy 42 using a silver-base active braze alloy was investigated at 900 °C for 0 to 300 seconds, with a heating rate of 3000 °C/min. Experimental results show that Ti3(Cu, Al)3O intermetallic with various amounts of Al is observed in the reaction layer and plays an important role in the early stage of reactive wetting. A two-layer structure is observed at the reaction interface brazed at 900 °C for 5 seconds. The reaction layer close to the alumina contains large amounts of Al, so the mass balance of the system is maintained. The growth of the reaction layer is not rate controlled by diffusion within the first 120 seconds. After 120 seconds, the rate controlling mechanism of the reaction layer becomes the diffusion control, satisfying the parabolic law. Dynamic wetting angle measurements using a traditional vacuum furnace at the heating rate of 10 °C/min demonstrate that the wetting angle rapidly decreases within the first 150 seconds, especially 0 to 80 seconds, and eventually stabilizes after 600 seconds.

  4. Graphite-to-304SS Braze Joining by Active Metal-Brazing Technique: Improvement of Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Ray, Ajoy K.; Kar, Abhijit; Kori, S. A.; Pathak, L. C.; Sonnad, A. N.

    2013-01-01

    In the present investigation, an attempt has been made to improve the mechanical strength of graphite-stainless steel-brazed joint. Due to high capillary action, the liquid filler alloy usually tends to percolate into the pores of graphite causing severe stress in the graphite near the joint interface resulting in poor joint strength of 10-15 MPa. In the present investigation, a thin coating of SiC was applied on graphite before the joining process to avoid the penetration of liquid filler alloy into the pores of the graphite. Active filler alloy Ag-Cu-Ti was used to braze the substrates. The brazing was carried out at 850, 900, 950, and 1000 °C. The characterization of the interfaces of the brazed joints was carried out using scanning electron microscopy attached with energy dispersive spectroscopy and x-ray diffraction analysis. From the correlation between the microstructural and mechanical properties, shear strength of approximately 35 MPa for graphite-304SS-brazed joint produced at 900 °C was demonstrated. After the shear tests, the fracture surfaces were analyzed by SEM-EDS.

  5. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    NASA Astrophysics Data System (ADS)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  6. Reaction layers and mechanisms for a Ti-activated braze on sapphire

    NASA Astrophysics Data System (ADS)

    Stephens, J. J.; Hosking, F. M.; Headley, T. J.; Hlava, P. F.; Yost, F. G.

    2003-12-01

    A study was conducted to understand the wetting phenomena observed in brazing of a Ti-containing active filler metal on sapphire substrates. The goal of the study was to understand the interfacial reactions that permit wetting of commercial Ag-Cu-Ti active filler metal to pure alumina, despite the lower thermodynamic stability of TiO2 relative to Al2O3. Based upon transmission electron microscope, electron microprobe, and Auger analyses, it is proposed that two coupled reactions and diffusion of reactants take place. The oxides TiO, Ti2O, and Cu3Ti3O were observed at the braze/ceramic interface. It is suggested that the complex oxide Cu3Ti3O grows at its interface with TiO, and the oxide TiO is produced by reaction of Ti and sapphire and is subsequently consumed at its interface with Cu3Ti3O. It is also suggested that Ti2O forms from Ti and TiO while cooling from the brazing cycle.

  7. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  8. Graphite to Inconel brazing using active filler metal

    SciTech Connect

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process.

  9. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    NASA Astrophysics Data System (ADS)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  10. Brazing of the Tore Supra actively cooled Phase III Limiter

    SciTech Connect

    Nygren, R.E.; Walker, C.A.; Lutz, T.J.; Hosking, F.M.; McGrath, R.T.

    1993-12-31

    The head of the water-cooled Tore Supra Phase 3 Limiter is a bank of 14 round OFHC copper tubes, curved to fit the plasma radius, onto which several hundred pyrolytic graphite (PG) tiles and a lesser number of carbon fiber composite tiles are brazed. The small allowable tolerances for fitting the tiles to the tubes and mating of compound curvatures made the brazing and fabrication extremely challenging. The paper describes the fabrication process with emphasis on the procedure for brazing. In the fixturing for vacuum furnace brazing, the tiles were each independently clamped to the tube with an elaborate set of window frame clamps. Braze quality was evaluated with transient heating tests. Some rebrazing was necessary.

  11. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    NASA Astrophysics Data System (ADS)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  12. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    NASA Astrophysics Data System (ADS)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  13. Joining C/C composite to copper using active Cu-3.5Si braze

    NASA Astrophysics Data System (ADS)

    Shen, Yuanxun; Li, Zhenglin; Hao, Chuanyong; Zhang, Jinsong

    2012-02-01

    A simple technique was developed to join C/C composite to Cu using active Cu-3.5Si braze for nuclear thermal applications. The brazing alloy exhibited good wettability on C/C substrate due to the reaction layer formed at the interface. A strong interfacial bond of the brazing alloy on C/C with the formation of TiC + SiC + Ti 5Si 3 reaction layer was obtained. The produced CC/Cu/CuCrZr joint exhibited shear strength as high as 79 MPa and excellent thermal resistance during the thermal shock tests.

  14. Al2O3/SUS304 Brazing via AgCuTi-W Composite as Active Filler

    NASA Astrophysics Data System (ADS)

    Su, Cherng-Yuh; Zhuang, Xie-Zongyang; Pan, Cheng-Tang

    2014-03-01

    Alumina ceramic (α-Al2O3) was brazed to stainless steel (SUS304) using an Ag-Cu-Ti + W composite filler and a traditional active brazing filler alloy (CuSil-ABA). Then, the effects of the presence of W particles and of the brazing parameters on the microstructures and mechanical properties of the brazed joints were investigated. The maximum tensile strength of the joints obtained using Ag-Cu-Ti + W composite filler was 13.2 MPa, which is similar to that obtained using CuSil-ABA filler (13.5 MPa). When the joint was brazed at 930 °C for 30 min, the tensile strengths decreased for both kinds of fillers, although the strength was slightly higher for the Ag-Cu-Ti + W composite filler than for the Ag-Cu-Ti filler. The interfacial microstructure results show that the Ti reacts with W to form a Ti-W-O compound in the brazing alloy. When there are more W particles in the brazing alloy, the thickness of the Ti X O Y reaction layer near the alumina ceramic decreases. Moreover, W particles added to the brazing alloy can reduce the coefficient of thermal expansion of the brazing alloy, which results in lower residual stress between the Al2O3 and SUS304 in the brazing joints and thus yields higher tensile strengths as compared to those obtained using the CuSil-ABA brazing alloy.

  15. Active Metal Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G.; Asthana, R.

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint which led to good wetting, spreading, and metallurgical bond formation via interdiffusion.

  16. Brazing technique

    DOEpatents

    Harast, Donald G.

    1986-01-01

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  17. Fluxless Brazing and Heat Treatment of a Plate-Fin Sandwich Actively Cooled Panel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1978-01-01

    The processes and techniques used to fabricate plate-fin sandwich actively cooled panels are presented. The materials were 6061 aluminum alloy and brazing sheet having clad brazing alloy. The panels consisted of small scale specimens, fatigue specimens, and a large 0.61 m by 1.22 m test panel. All panels were fluxless brazed in retorts in heated platen presses while exerting external pressure to assure intimate contact of details. Distortion and damage normally associated with that heat treatment were minimized by heat treating without fixtures and solution quenching in an organic polymer solution. The test panel is the largest fluxless brazed and heat treated panel of its configuration known to exist.

  18. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  19. Hermetic diamond capsules for biomedical implants enabled by gold active braze alloys.

    PubMed

    Lichter, Samantha G; Escudié, Mathilde C; Stacey, Alastair D; Ganesan, Kumaravelu; Fox, Kate; Ahnood, Arman; Apollo, Nicholas V; Kua, Dunstan C; Lee, Aaron Z; McGowan, Ceara; Saunders, Alexia L; Burns, Owen; Nayagam, David A X; Williams, Richard A; Garrett, David J; Meffin, Hamish; Prawer, Steven

    2015-01-01

    As the field of biomedical implants matures the functionality of implants is rapidly increasing. In the field of neural prostheses this is particularly apparent as researchers strive to build devices that interact with highly complex neural systems such as vision, hearing, touch and movement. A retinal implant, for example, is a highly complex device and the surgery, training and rehabilitation requirements involved in deploying such devices are extensive. Ideally, such devices will be implanted only once and will continue to function effectively for the lifetime of the patient. The first and most pivotal factor that determines device longevity is the encapsulation that separates the sensitive electronics of the device from the biological environment. This paper describes the realisation of a free standing device encapsulation made from diamond, the most impervious, long lasting and biochemically inert material known. A process of laser micro-machining and brazing is described detailing the fabrication of hermetic electrical feedthroughs and laser weldable seams using a 96.4% gold active braze alloy, another material renowned for biochemical longevity. Accelerated ageing of the braze alloy, feedthroughs and hermetic capsules yielded no evidence of corrosion and no loss of hermeticity. Samples of the gold braze implanted for 15 weeks, in vivo, caused minimal histopathological reaction and results were comparable to those obtained from medical grade silicone controls. The work described represents a first account of a free standing, fully functional hermetic diamond encapsulation for biomedical implants, enabled by gold active alloy brazing and laser micro-machining.

  20. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography.

    PubMed

    Tahiliani, Kumudni; Pandya, Santosh P; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized.

  1. Interfacial reaction between cubic boron nitride and Ti during active brazing

    NASA Astrophysics Data System (ADS)

    Ding, W. F.; Xu, J. H.; Fu, Y. C.; Xiao, B.; Su, H. H.; Xu, H. J.

    2006-06-01

    Thermodynamic and reaction process analyses were performed to understand the joining characteristic during high temperature brazing between cubic boron nitride (CBN) grit and a silver-base filler alloy containing Ti as an active element. Experimental information on the microstructure of the brazed joint, the composition of the interface, and the shape of the compounds formed on the surface of the grit was obtained by scanning electron microscopy, energy-dispersive x-ray, and x-ray diffraction. The results indicate that Ti in the molten filler alloy facilitated good wetting between the solid CBN crystals and braze filler alloy. The transition layer formed by the interaction of TiN and TiB2 was one of the key factors in joining the CBN and steel substrate.

  2. Active brazing alloy paste as a totally metal thick film conductor material

    NASA Astrophysics Data System (ADS)

    Zhu, Mingguang; Chung, D. D. L.

    1994-06-01

    A silver-based active (titanium-containing) brazing alloy, namely 63Ag-34.25Cu-1.75Ti-1.OSn, was found to serve as a totally metal (no glass) thick film conductor which exhibited lower electrical resistivity, much greater film/substrate adhesion, much lower porosity, similar solderability, and lower scratch resistance compared to the conventional silver-glass thick film. The brazing alloy film was formed by screen printing a paste containing the alloy particles and then firing at 880°C in vacuum.

  3. Joining of alumina by vacuum brazing

    NASA Astrophysics Data System (ADS)

    Heikinheimo, Liisa; Siren, Mika; Kauppinen, Pentti

    1993-08-01

    The active brazing method for diffusion bonding of ceramics to metals is addressed. This method is very flexible compared to the traditional Mo-manganese coating with subsequent brazing that includes four process steps: in active brazing the process is done in one step. The joint properties are favorable, the residual stress build up is limited if the braze is correctly selected and the thermal cycle is controlled, and the resulting strength and leak tightness are good. In experimental work the joinability of alumina to titanium and Ni superalloys was studied by wetting experiments, nondestructive test and shear strength measurements. The spreading of the braze is affected not only by the surface conditions of mating materials but also by the type of the brazing alloy. The Ag-Cu base alloys give better wetting, strength and leak tightness properties than the Ag base alloys. A shear test method was developed for the mechanical testing of metal-ceramic joints. However, the sample geometry affects the measured values, namely a smaller specimen size provides better results. The correlation between the C-SAM results, which describe the ratio between the true bonded area and unbonded area, and measured shear strength values is presented. The dependence between the measured strength and the area of the joint defects becomes obvious and should be studied in more detail.

  4. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    NASA Astrophysics Data System (ADS)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  5. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance.

    PubMed

    Longtin, Rémi; Ramon Sanchez-Valencia, Juan; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm(-1). The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  6. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    PubMed Central

    Longtin, Rémi; Ramon Sanchez-Valencia, Juan; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-01-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag–Cu–Ti alloy and at 880 °C with a Cu–Sn–Ti–Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm−1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected. PMID:27877755

  7. Coating system to permit direct brazing of ceramics

    DOEpatents

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  8. Diffusion Brazing of Al6061/15 Vol. Pct Al2O3p Using a Cu-Sn Interlayer

    NASA Astrophysics Data System (ADS)

    Cooke, Kavian O.; Khan, Tahir I.; Oliver, Gossett D.

    2013-06-01

    Diffusion brazing of Al-6061 alloy containing 15 vol. pct Al2O3 particles was attempted using Cu-Sn interlayer. Joint formation was attributed to the solid-state interdiffusion of Cu and Sn followed by eutectic formation and subsequent isothermal solidification. Examination of the joint region using scanning electron microprobe analyzer (EPMA), wavelength dispersive spectroscopy (WDS) and X-ray diffraction (XRD) showed the formation of intermetallic phases such as Al7Cu3Mg3, Mg2Cu6Al5, Cu3Sn, and Mg2Sn. The results indicated an increase in joint strength with increasing bonding time giving the highest joint shear strength of 94 MPa at a bonding duration of 3 hours.

  9. Low-melting-point titanium-base brazing alloys. Part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4V substrate

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    Filler metal of a low-melting-point (917 C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 C for 2, 4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed {alpha} plus intergranular {beta} structure of Ti-6Al-4V substrate causes the lamellar Widmanstaetten structure to form. The intermetallic Ti{sub 2}Ni phase existing in the prior filler metal diminishes, while the Ti{sub 2}Cu phase can be identified for the metal brazed at 960 C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the {beta} phase to the substrate. In deaerated Hank`s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank`s solution, show similar corrosion behavior, irrespective of the brazing time.

  10. Low-melting-point titanium-base brazing alloys—part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4v substrate

    NASA Astrophysics Data System (ADS)

    Chang, E.; Chen, C.-H.

    1997-12-01

    Filler metal of a low-melting-point (917 °C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 °C for 2,4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed a plus intergranular β structure of Ti-6Al-4V substrate causes the lamellar Widmanstätten structure to form. The intermetallic Ti2Ni phase existing in the prior filler metal diminishes, while the Ti2Cu phase can be identified for the metal brazed at 960 °C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the β phase to the substrate. In deaerated Hank’s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank’s solution, show similar corrosion behavior, irrespective of the brazing time.

  11. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  12. Active Metal Brazing and Adhesive Bonding of Titanium to C/C Composites for Heat Rejection System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, Tarah; Cerny, Jennifer

    2006-01-01

    Robust assembly and integration technologies are critically needed for the manufacturing of heat rejection system (HRS) components for current and future space exploration missions. Active metal brazing and adhesive bonding technologies are being assessed for the bonding of titanium to high conductivity Carbon-Carbon composite sub components in various shapes and sizes. Currently a number of different silver and copper based active metal brazes and adhesive compositions are being evaluated. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). Several mechanical tests have been employed to ascertain the effectiveness of different brazing and adhesive approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these mechanical tests along with the fractographic analysis will be discussed. In addition, advantages, technical issues and concerns in using different bonding approaches will also be presented.

  13. Method for brazing together planar and nonplanar metal members

    DOEpatents

    Hammersand, Fred G.; Witkowski, Anthony J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180.degree. C. per hour until a temperature of 350.degree. C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding.

  14. Laser Brazing of High Temperature Braze Alloy

    NASA Technical Reports Server (NTRS)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  15. Improved brazing technique

    DOEpatents

    Harast, D.G.

    1984-01-27

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  16. Wetting Behavior in Ultrasonic Vibration-Assisted Brazing of Aluminum to Graphite Using Sn-Ag-Ti Active Solder

    NASA Astrophysics Data System (ADS)

    Yu, Wei-Yuan; Liu, Sen-Hui; Liu, Xin-Ya; Shao, Jia-Lin; Liu, Min-Pen

    2015-03-01

    In this study, Sn-Ag-Ti ternary alloy has been used as the active solder to braze pure aluminum and graphite in atmospheric conditions using ultrasonic vibration as an aid. The authors studied the formation, composition and decomposition temperature of the surface oxides of the active solder under atmospheric conditions. In addition, the wettability of Sn-5Ag-8Ti active solder on the surface of pure aluminum and graphite has also been studied. The results showed that the major components presented in the surface oxides formed on the Sn-5Ag-8Ti active solder under ambient conditions are TiO, TiO2, Ti2O3, Ti3O5 and SnO2. Apart from AgO and Ag2O2, which can be decomposed at the brazing temperature (773 K), other oxides will not be decomposed. The oxide layer comprises composite oxides and it forms a compact layer with a certain thickness to enclose the melted solder, which will prevent the liquid solder from wetting the base metals at the brazing temperature. After ultrasonic vibration, the oxide layer was destroyed and the liquid solder was able to wet and spread out around the base materials. Furthermore, better wettability of the active solder was observed on the surface of graphite and pure aluminum at the brazing temperature of 773-823 K using ultrasonic waves. The ultrasonic wave acts as the dominant driving factor which promotes the wetting and spreading of the liquid solder on the surface of graphite and aluminum to achieve a stable and reliable brazed joint.

  17. Performance of brazed graphite, carbon-fiber composite, and TZM materials for actively cooled structures; Qualification tests

    SciTech Connect

    Smid, I. ); Croessmann, C.D.; Watson, R.D. ); Linke, J. ); Cardella, A.; Bolt, H,. ); Reheis, N.; Kny, E. )

    1991-07-01

    The divertor of a near-term fusion device has to withstand high heat fluxes, heat shocks, and erosion caused by the plasma. Furthermore, it has to be maintainable through remote techniques. Above all, a good heat removal capability across the interface (low-Z armor/heat sink) plus overall integrity after many operational cycles are needed. To meet all these requirements, an active metal brazing technique is applied to bond graphite and carbon-fiber composite materials to a heat sink consisting of a Mo-41Re coolant tube through a TZM body. Plain brazed graphite and TZM tiles are tested for their fusion-relevant properties. The interfaces appear undamaged after thermal cycling when the melting point of the braze joint is not exceeded and when the graphite armor is {gt}4 mm thick. High heat flux tests are performed on three actively cooled divertor targets. The braze joints show no sign of failure after exposure to thermal loads {approximately}25% higher than the design value surface heat flux of 10 MW/m{sup 2}.

  18. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  19. Issues of low activation brazing of SiC f/SiC composites by using alloys without free silicon

    NASA Astrophysics Data System (ADS)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Woltersdorf, J.; Pippel, E.; Libera, S.; Pilloni, L.

    2004-08-01

    The paper presents a novel low activation brazing technique for SiC f/SiC composites. The brazing alloy does not contain free silicon and is based on the use of a Si-44Cr at.% eutectic and the intermetallic CrSi 2 (melting temperatures 1390 and 1490 °C, respectively). These are advantageous because the melting point is low enough to avoid degradation of the advanced fibres and of the interphases in the composite, and the Si-Cr intermetallics are chemically compatible with silicon carbide. Both the eutectic and the intermetallic were prepared before brazing operations by melting a Si-Cr mixture. The joining was performed under vacuum (about 10 -4 Pa). Systematic investigations of the microstructure and of the nanochemistry (TEM, EELS, ELNES) of the Si-Cr joints reveal that direct chemical Si-Si, Cr-C and Si-Cr bonds across the interface are responsible for the adhesion: the interfaces were proved to be nearly atomically sharp and adhesive. Altogether, this brazing procedure enables joints with sufficient strength and with a microstructure comparable with that of the starting powders to be obtained.

  20. Microstructural and Mechanical Evaluation of a Cu-Based Active Braze Alloy to Join Silicon Nitride Ceramics

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, Rajiv; Varela, F. M.; Martinez-Fernandez, J.

    2010-01-01

    Self-joining of St. Gobain Si3N4 (NT-154) using a ductile Cu-Al-Si-Ti active braze (Cu-ABA) was demonstrated. A reaction zone approx.2.5-3.5 microns thick) developed at the interface after 30 min brazing at 1317 K. The interface was enriched in Ti and Si. The room temperature compressive shear strengths of Si3N4/Si3N4 and Inconel/Inconel joints (the latter created to access baseline data for use with the proposed Si3N4/Inconel joints) were 140+/-49MPa and 207+/-12MPa, respectively. High-temperature shear tests were performed at 1023K and 1073 K, and the strength of the Si3N4/Si3N4 and Inconel/Inconel joints were determined. The joints were metallurgically well-bonded for temperatures above 2/3 of the braze solidus. Scanning and transmission electron microscopy studies revealed a fine grain microstructure in the reaction layer, and large grains in the inner part of the joint with interfaces being crack-free. The observed formation of Ti5Si3 and AlN at the joint interface during brazing is discussed.

  1. Reversible brazing process

    DOEpatents

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  2. Braze joints of dispersion strengthened copper

    NASA Astrophysics Data System (ADS)

    Chen, Shaofeng; Bao, Tingshan; Chin, Bryan A.

    1996-10-01

    Prior attempts to join alumina dispersion strengthened alloys (GlidCop) to itself, stainless steel (SS) and other materials have been less than successful. Typically these joints show low strength and poor ductility due to the segregation of alumina particles at the braze interface. This paper presents the results of a study undertaken to develop low activation brazing alloys, fluxes and processes for vacuum, argon and air environments to join alumina dispersion strengthened copper alloys to 304 SS. Vacuum and argon experiments were conducted using a Gleeble resistance heated system. Air brazing experiments were conducted in a resistance heated furnace with active fluxes. A reactive braze alloy composition has been developed which eliminates the segregation of Al 2O 3 particles at the braze interface and produces joints with excellent strength and ductility. Wetting and mechanical properties of the braze alloys were measured. Tensile properties, microstructure, microhardness and measurements of the compositional segregation across the braze joint are discussed.

  3. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  4. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and Inconel 600 Alloy with Two Ag-Cu-Ti Active Braze Alloys

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Wu, Shyi-Kaan; Yang, Sheng-Hao

    2017-02-01

    Infrared brazing of Ti50Ni50 SMA and Inconel 600 alloy using Cusil-ABA and Ticusil filler metals has been investigated. The joints were dominated by Ag-Cu eutectic with proeutectic Cu in the Cusil-ABA brazed joint and with proeutectic Ag in the Ticusil one. A continuous curved belt composed of a Ni3Ti layer and a (Cu x Ni1- x )2Ti layer formed in the brazed Ti50Ni50/Ticusil/Inconel 600 joint. On the Ti50Ni50 SMA side, an intermetallic layer of (Cu x Ni1- x )2Ti formed in all joints, with x values around 0.81 and 0.47. Layers of (Cu x Ni1- x )2Ti, Ni3Ti, and mixed Ni3Ti and Ni2Cr intermetallics were observed next to the Inconel 600 substrate in the brazed Ti50Ni50/Cusil-ABA/Inconel 600 joint. The maximum shear strengths of the joints using the Cusil-ABA filler metal and the Ticusil filler metal were 324 and 300 MPa, respectively. In the Cusil-ABA brazed joint, cracks with cleavage-dominated fracture propagated along the (Cu x Ni1- x )2Ti interfacial layer next to the Ti50Ni50 SMA substrate. In the Ticusil brazed joint, ductile dimple fracture occurred in the Ag-rich matrix near the Inconel 600 alloy substrate. The absence of a detrimental Ti-Fe-(Cu) layer on the Inconel 600 substrate side can effectively improve the shear strength of the joint.

  5. Brazing C-C composites to metals

    SciTech Connect

    Liu, J.Y.; Banerjee, P.; Chin, B.A.

    1994-12-31

    Carbon-carbon composites are attractive for use at high temperature because of their high strength, modulus, chemical stability and resistance to activation by radiation. In these applications, the C-C composite must be joined to itself and to metals. The research described in this paper has led to the invention of a new brazing filler metal from the Cu-Mu-Ti system and the development of a brazing process for joining CC composites to metals. The newly invented brazing filler metal compositions, with controllable melting points ranging from 800{emdash}920{degrees}C has excellent wettability on both C-C composites and metals (stainless steel, Nb, Mo, W, and Zr). Sound joints of C-C composite/metal were produced using the brazing filler metal and the specially developed brazing processes. Finite element analyses were used to predict the residual stress distribution in the brazed joints. Theoretical predictions were confirmed by interlayer experiments. The brazed joints were studied using optical and scanning electron microscopy (SEM) to examine the microstructure and fractured brazed joints. The results showed 100% bonding was obtained using the developed braze metal and brazing procedure.

  6. Infrared repair brazing of 403 stainless steel with a nickel-based braze alloy

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; Hung, C. M.

    2002-06-01

    Martensitic stainless steel (403SS) is extensively used for intermediate and low-pressure steam turbine blades in fossil-fuel power plants. The purpose of this investigation is to study the repair of shallow cracks on the surface of 403SS steam turbine blades by infrared repair brazing using rapid thermal cycles. A nickel-based braze alloy (NICROBRAZ LM) is used as filler metal. The braze alloy after brazing is primarily comprised of borides and an FeNi3 matrix with different amounts of alloying elements, especially B and Si. As the brazing temperature increases, more Fe atoms are dissolved into the molten braze. Some boron atoms diffuse into the 403SS substrate primarily via grain boundary diffusion and form B-Cr-Fe intermetallic precipitates along the grain boundaries. The LM filler metal demonstrates better performance than 403SS in both microhardness and wear tests. It is also noted that specimens brazed in a vacuum have less porosity than those brazed in an Ar atmosphere. The shear strength of the joint is around 300 MPa except for specimens brazed in short time periods, e.g., 5 seconds in Ar flow and 30 seconds in vacuum. The fractographs mainly consist of brittle fractures and no ductile dimple fractures observed in the scanning electron microscope (SEM) examination.

  7. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  8. Assessing braze quality in the actively cooled Tore Supra Phase III outboard pump limiter

    SciTech Connect

    Nygren, R.E.; Lutz, T.L.; Miller, J.D.; McGrath, R.; Dale, G.

    1994-12-31

    The quality of brazing of pyrolytic graphite armor brazed to copper tubes in Tore Supra`s Phase III Outboard Pump Limiter was assessed through pre-service qualification testing of individual copper/tile assemblies. The evaluation used non-destructive, hot water transient heating tests performed in the high-temperature, high-pressure flow loop at Sandia`s Plasma Materials Test Facility. Surface temperatures of tiles were monitored with an infrared camera as water at 120{degrees}C at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30{degrees}C. For tiles with braze voids or cracks, the surface temperatures tagged behind those of adjacent well-bonded tiles. Temperature tags were correlated with flaw sizes observed during repairs based upon a detailed 2-D heat transfer analyses. {open_quotes}Bad{close_quotes} tiles, i.e., temperature tags of 10-20{degrees}C depending upon tile`s size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. Eleven of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were rebrazed twice.

  9. A Student Diffusion Activity

    NASA Astrophysics Data System (ADS)

    Kutzner, Mickey; Pearson, Bryan

    2017-02-01

    Diffusion is a truly interdisciplinary topic bridging all areas of STEM education. When biomolecules are not being moved through the body by fluid flow through the circulatory system or by molecular motors, diffusion is the primary mode of transport over short distances. The direction of the diffusive flow of particles is from high concentration toward low concentration.

  10. BRAZE BONDING OF COLUMBIUM

    DOEpatents

    Heestand, R.L.; Picklesimer, M.L.

    1962-07-31

    A method of brazing niobium parts together is described. The surfaces of the parts to be brazed together are placed in abutting relationship with a brazing alloy disposed adjacent. The alloy consists essentially of, by weight, 12 to 25% niobium, 0.5 to 5% molybdenum, and the balance zirconium, The alloy is heated to at least its melting point to braze the parts together. The brazed joint is then cooled. The heating, melting and cooling take place in an inert atmosphere. (AEC)

  11. Formation of interfacial microstructure in brazing of Si{sub 3}N{sub 4} with Ti-activated Ag-Cu filler alloys

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.

    1995-04-15

    Advanced ceramics like silicon nitride are increasingly used as structural components in demanding applications such as turbine engines and heat exchangers. Owing to the difficulties in fabrication of complicated geometries from brittle ceramics, like Si{sub 3}N{sub 4}, adequate joining techniques have to be provided. Brazing with active filler metals, most of which are based on the Ag-Cu-Ti system, is increasingly used for joining of Si{sub 3}N{sub 4} to other ceramics and metals. The present work concentrates on the formation of the interfacial microstructures in the brazing of silicon nitride with AgCuTi alloys using both thermodynamic analysis and brazing experiments. This article is part of a larger program, in which the role of titanium in active brazing of ceramics has been studied. The interfacial reactions were investigated by brazing Si{sub 3}N{sub 4} with two commercial filler alloys and with different binary AgCu filler alloys produced in the laboratory. Phases formed during joining were characterized with the SEM/EPMA and SIMS techniques. The thermodynamic information is obtained from the descriptions of the ternary Ti-Si-N and Ti-Cu-Ag systems assessed in previous studies and from the literature concerning the Ag-Si and Cu-Si systems.

  12. Brazing graphite to graphite

    DOEpatents

    Peterson, George R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of virtually graphite.

  13. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  14. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    NASA Astrophysics Data System (ADS)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  15. Design of a braze alloy for fast epitaxial brazing of superalloys

    NASA Astrophysics Data System (ADS)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  16. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  17. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  18. Evaluation of methods for nondestructive testing of brazed joints

    NASA Technical Reports Server (NTRS)

    Kanno, A.

    1968-01-01

    Evaluation of nondestructive methods of testing brazed joints reveals that ultrasonic testing is effective in the detection of nonbonds in diffusion bonded samples. Radiography provides excellent resolutions of void or inclusion defects, and the neutron radiographic technique shows particular advantage for brazing materials containing cadmium.

  19. Brazing method produces solid-solution bond between refractory metals

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Brazing two refractory metals by diffusion bonding minimizes distortion and avoids excessive grain growth in the metals. This method requires the selection of an interface metal that forms intermediate low-melting eutectics or solid solutions with the metals to be brazed.

  20. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  1. Alumina barrier for vacuum brazing

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1980-01-01

    Heating platens of vacuum-brazing press will not stick to workpiece if aluminum oxide "paper" is interposed. Paper does not disintegrate in press, will not contaminate braze alloy, and helps form smoothly contoured, regular fillet at brazed edges.

  2. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    NASA Technical Reports Server (NTRS)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  3. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, Albert J.; Dykes, Norman L.

    1984-01-01

    The present invention is directed to a brazing material for joining graphite structures that can be used at temperatures up to about 2800.degree. C. The brazing material formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600.degree. C. with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800.degree. C. so as to provide a brazed joint consisting essentially of hafnium carbide. This brazing temperature for hafnium carbide is considerably less than the eutectic temperature of hafnium carbide of about 3150.degree. C. The brazing composition also incorporates the thermosetting resin so that during the brazing operation the graphite structures may be temporarily bonded together by thermosetting the resin so that machining of the structures to final dimensions may be completed prior to the completion of the brazing operation. The resulting brazed joint is chemically and thermally compatible with the graphite structures joined thereby and also provides a joint of sufficient integrity so as to at least correspond with the strength and other properties of the graphite.

  4. Brazing Dissimilar Metals

    NASA Technical Reports Server (NTRS)

    Krotz, Phillip D.; Davis, William M.; Wisner, Daniel L.

    1996-01-01

    Brazing effective technique for joining ordinary structural metals to brittle, low-thermal-expansion refractory metals. Specifically, brazing process established for joining copper or nickel flanges to ends of vacuum-plasma-sprayed tungsten tubes and for joining stainless-steel flanges to ends of tubes made of alloy of molybdenum with 40 percent of rhenium.

  5. High temperature tolerance of the silver-copper oxide braze in reducing and oxidizing atmospheres

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2006-06-01

    Silver-copper oxide based reactive air brazing (RAB) technique was developed as an alternative technique for joining complex-shaped ceramic parts. To examine the feasibility of this braze for various high temperature applications, brazed alumina joints were exposed to oxidizing and reducing atmospheres at high temperature. Brazed joints, which were exposed to 800ºC in air for 100 h, maintained good bend strength similar to the as-brazed samples. Microstructural analysis also revealed no significant change after exposing the joints to the oxidizing atmosphere at high temperature. This result indicate the excellent high-temperature tolerance of the Ag-CuO based braze in oxidizing atmosphere. On the other hand, heat treatment of the brazed alumina joints in hydrogen at 800°C for 100 h resulted in significant decrease in bend strength. SEM analysis on fracture surfaces showed that the main fracture mechanism of the samples exposed to the reducing atmosphere was the debonding between the braze and the alumina substrate. This result indicates that the bond strength of the braze/alumina interface is sensitive to the atmosphere where the brazed joint is exposed. CuO in the braze was also reduced to Cu and diffused into the Ag matrix. This reduction of CuO created the pores at the interface as well as in the braze matrix where CuO was originally located, especially at a high CuO content.

  6. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, A.J.; Dykes, N.L.

    1982-08-10

    A brazing material is described for joining graphite structures that can be used up to 2800/sup 0/C. The brazing material is formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600/sup 0/C with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800/sup 0/C so as to provide a brazed joint consisting essentially of hafnium carbide. The resulting brazed joint is chemically and thermally compatible with the graphite structures.

  7. Microstructures of beta-titanium orthodontic wires joined by infrared brazing.

    PubMed

    Iijima, Masahiro; Brantley, William A; Kawashima, Isao; Baba, Naoki; Alapati, Satish B; Yuasa, Toshihiro; Ohno, Hiroki; Mizoguchi, Itaru

    2006-10-01

    The microstructures and interdiffusion in brazed beta-titanium orthodontic wires were investigated by scanning electron microscopy and electron probe microanalysis, respectively. Beta-titanium wire (Ti-11Mo-6Zr-4Sn) with cross-section dimensions of 0.032 in. x 0.032 in., titanium-based braze alloy (Ti-30Ni-20Cu), and silver-based braze alloy (Ag-22Cu-17Zn-5Sn) were selected for the study. Brazing was performed using infrared radiation (RS-1) under an argon atmosphere. Specimens were etched with two solutions (2.5% HF + 2.5% HNO(3) + 95% H(2)O; 25% HN(4)OH + 30% H(2)O(2) + 45%H(2)O). It was found that the silver-based braze alloy has a eutectic structure. In the diffusion layer between the beta-titanium wire and this silver-based braze alloy, Cu and Ti were enriched on the wire side, and Sn and Ti were enriched on the braze alloy side. The titanium-based braze alloy has a dendritic structure. Beta-titanium wire specimens brazed with the titanium-based braze alloy had a thicker intermediate area compared to the silver alloy; Ti in the diffusion layer had an irregular concentration gradient, and the braze alloy side had higher Ti concentration. The original microstructure of the beta-titanium wire was not altered with the use of either braze alloy. Infrared brazing of beta-titanium orthodontic wire is acceptable for clinical use, since the wire microstructure did not deteriorate with either the titanium-based or silver-based braze alloy. The differing microstructures of the joint regions for the two braze alloys suggest that the joint strengths may also differ.

  8. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  9. Diffusion of active chiral particles

    NASA Astrophysics Data System (ADS)

    Sevilla, Francisco J.

    2016-12-01

    The diffusion of chiral active Brownian particles in three-dimensional space is studied analytically, by consideration of the corresponding Fokker-Planck equation for the probability density of finding a particle at position x and moving along the direction v ̂ at time t , and numerically, by the use of Langevin dynamics simulations. The analysis is focused on the marginal probability density of finding a particle at a given location and at a given time (independently of its direction of motion), which is found from an infinite hierarchy of differential-recurrence relations for the coefficients that appear in the multipole expansion of the probability distribution, which contains the whole kinematic information. This approach allows the explicit calculation of the time dependence of the mean-squared displacement and the time dependence of the kurtosis of the marginal probability distribution, quantities from which the effective diffusion coefficient and the "shape" of the positions distribution are examined. Oscillations between two characteristic values were found in the time evolution of the kurtosis, namely, between the value that corresponds to a Gaussian and the one that corresponds to a distribution of spherical shell shape. In the case of an ensemble of particles, each one rotating around a uniformly distributed random axis, evidence is found of the so-called effect "anomalous, yet Brownian, diffusion," for which particles follow a non-Gaussian distribution for the positions yet the mean-squared displacement is a linear function of time.

  10. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    NASA Astrophysics Data System (ADS)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate <1.1 × 10-10 mbar l/s) for service in ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  11. Effect of composition of titanium in silver-copper-titanium braze alloy on dissimilar laser brazing of binder-less cubic boron nitride and tungsten carbide

    NASA Astrophysics Data System (ADS)

    Sechi, Yoshihisa; Nagatsuka, Kimiaki; Nakata, Kazuhiro

    2014-08-01

    Laser brazing with Ti as an active element in silver-copper alloy braze metal has been carried out for binder-less cubic boron nitride and tungsten carbide, using silver-copper- titanium braze alloys with titanium content that varied between 0.28 mass% and 1.68 mass%. Observations of the interface using electron probe microanalysis and scanning acoustic microscopy show that efficient interface adhesion between binder-less cubic boron nitride and the silver-copper-titanium braze alloy was achieved for the braze with a titanium content of 0. 28 mass%.

  12. METHOD OF BRAZING

    DOEpatents

    Patriarca, P.; Slaughter, G.M.

    1962-11-27

    A method of joining metal surfaces is given. Surfaces having nickel or iron as the base metal are joined together with a brazing composition consisting of 80% nickel, 10% phosphorus, and 10% chromium. (AEC)

  13. Graphite-metal brazing for thermal applications

    SciTech Connect

    Hosking, F.M.; Koski, J.A.

    1991-01-01

    Various plasma facing components are being designed and fabricated to support Magnetic Fusion Energy experiments. They typically consist of graphite tiles mechanically or metallurgically attached to metallic cooling substrates. This paper will discuss the active brazing of isotropic and pyrolytic graphite to oxygen free, high conductivity (OFHC) Cu and an alumina-dispersion strengthened Cu with a Ag-Cu-Ti active filler metal. The Ti constituent promotes direct wetting of graphite with the formation of a thin TiC reaction layer. Joint design and materials selection are critical factors since graphite and Cu have large thermal expansion differences that affect residual stresses after brazing and subsequent component thermal performance. Low thermal expansion Mo and compliant Cu interlayers were introduced to lower the residual stresses and extend the thermal life of prototype graphite-Cu braze joints. Although the interlayers showed evidence of reducing the incidence of graphite cracking and spalling under thermal loading when brazed to the dispersion-stengthened Cu, the best graphite braze joints were produced with the more ductile OFHC Cu substrates and no interlayer. These latter joints survived simulated tokamak surface high heat fluxes of 30 MW{center dot}m{sup {minus}2} or greater, while comparable dispersion strengthened Cu samples failed at 10 MW{center dot}m{sup {minus}2}. 23 refs., 14 figs., 2 tabs.

  14. Graphite-metal brazing for thermal applications

    NASA Astrophysics Data System (ADS)

    Hosking, F. M.; Koski, J. A.

    Various plasma facing components are being designed and fabricated to support Magnetic Fusion Energy experiments. They typically consist of graphite tiles mechanically or metallurgically attached to metallic cooling substrates. This paper will discuss the active brazing of isotropic and pyrolytic graphite to oxygen free, high conductivity (OFHC) Cu and an alumina-dispersion strengthened Cu with a Ag-Cu-Ti active filler metal. The Ti constituent promotes direct wetting of graphite with the formation of a thin TiC reaction layer. Joint design and materials selection are critical factors since graphite and Cu have large thermal expansion differences that affect residual stresses after brazing and subsequent component thermal performance. Low thermal expansion Mo and compliant Cu interlayers were introduced to lower the residual stresses and extend the thermal life of prototype graphite-Cu braze joints. Although the interlayers showed evidence of reducing the incidence of graphite cracking and spalling under thermal loading when brazed to the dispersion stengthened Cu, the best graphite braze joints were produced with the more ductile OFHC Cu substrates and no interlayer. These latter joints survived simulated tokamak surface high heat fluxes of 30 MW x m(exp -2) or greater, while comparable dispersion strengthened Cu samples failed at 10 MW x m(exp -2)

  15. Furnace brazing under partial vacuum

    NASA Technical Reports Server (NTRS)

    Mckown, R. D.

    1979-01-01

    Brazing furnace utilizing partial-vacuum technique reduces tooling requirements and produces better bond. Benefit in that partial vacuum helps to dissociate metal oxides that inhibit metal flow and eliminates heavy tooling required to hold parts together during brazing.

  16. Brazing of dispersion-strengthened aluminum

    SciTech Connect

    Bjoerneklett, B.; Grong, O.; Anisdahl, L.; Hellum, E.; Sande, V.

    1996-03-01

    In recent years, the use of rapid solidification powder metallurgy has made it possible to develop a new family of aluminum alloys exhibiting unique properties. One of these materials, dispersion-strengthened (DS) aluminum, is currently being produced for commercial purposes at Raufoss Technology AS, Norway. Dispersion-strengthened aluminum derives its high strength from nanoscale AlN particles embedded in an aluminum matrix. DS Al is expected to be well suited as construction material for high-temperature applications where weight reductions are of particular concern. The present investigation has focused on the wetting behavior of DS aluminum under conditions applicable to brazing. The results from the Sessile drop experiments show that a eutectic Al-Si brazing alloy will completely wet the base metal both under high-vacuum conditions and in controlled argon atmospheres, provided that the partial pressure of oxygen is sufficiently low. The main problem appears to be the stability of the matrix grain structure. In general, the process of grain erosion and coarsening can be controlled by restricting the supply of the brazing alloy so that only a small metal volume is exposed to erosion. In addition, there is a great potential for reducing the thermodynamic driving force of the erosion reaction by proper adjustments of the brazing alloy composition and/or the brazing temperature. Sill, grain boundary liquidation may be a problem which, in turn, may require additions of surface active elements to the filler metal to control the wetting behavior.

  17. Interfacial reaction between alumina and Cu-Ti filler metal during reactive metal brazing

    SciTech Connect

    Bang, K.S. . Welding Research Center); Liu, S. . Center for Welding and Joining Research)

    1994-03-01

    If a chemical reaction at the interface can influence significantly the properties of a brazed joint using reactive filler metals, it is very important to understand which reaction occurs and how the reaction products grow at the interface. In this research, the interfacial reaction and the kinetics of reaction products growth in alumina brazing utilizing Cu-Ti filler metals were investigated. Cu-Ti filler metals reduced Al[sub 2]O[sub 3] to form TiO at the interface. Thermodynamically, reduction of Al[sub 2]O[sub 3] is possible through the dissolution of the aluminum by the filler metal. At 1,300 K, for example, interfacial reaction can proceed until the activity of aluminum reaches about 0.02 in Cu-20 at.-% Ti filler metal. With time, the TiO layer grew toward the center of the brazing filler metal following a parabolic rate law, at the cost of another complex oxide, presumably Ti[sub 3]Cu[sub 3]O, which formed next to the TiO. The activation energy of TiO growth was 208 kJ/mol (50 kcal/mol), which corresponds to the activation energy of oxygen diffusion in the TiO. Therefore, it appears likely that the growth of TiO is controlled by oxygen diffusion.

  18. Weld-brazing of titanium

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1974-01-01

    A joining process, designated weld-brazing, which combines resistance spotwelding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and align the parts and to establish a suitable faying surface gap for brazing; it contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vacuum furnace and in a retort containing an inert gas environment.

  19. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    NASA Astrophysics Data System (ADS)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  20. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    NASA Astrophysics Data System (ADS)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 – 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  1. METHOD OF BRAZING BERYLLIUM

    DOEpatents

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  2. Brazing of titanium by Cu-P brazing filler metals

    SciTech Connect

    Ariga, Tadashi; Matsu, Kotaro; Miyazawa, Yasuyuki

    1994-12-31

    Brazing of commercially pure titanium materials was made using the two types of the copper-phosphorus brazing filler metal foil. Two types of the brazing filler metal foils, BCuP-2 and -3 (AWS classification number), were used in this study. The chemical compositions of BCuP-2 and -3 were Cu-7.2P and Cu-6P-5Ag. Brazing was done in an argon gas atmosphere. After brazing, cutting, and polishing of the specimen, the mechanical properties of the specimen were estimated by shear strength test. And the cross-sectional microstructures at the brazed joint were observed by optical microscope and the elemental distributions at the brazed joint were analyzed by SENM and EPMA examinations. A sound brazed joint was obtained in this study. The maximum shear strength of the specimen was about 300 MPa in this study. According to observation of the cross-sectional microstructures, the reaction layer was formed at the base metal/brazed layer interface. The fracture during the shear test occurred in this reaction layer. And the phosphorus element was concentrated in this layer. Therefore, it appeared that the behavior of phosphorus element influenced the brazeability of these specimen.

  3. Brazeability of aluminum in vacuum-nitrogen partial-pressure atmosphere brazing

    SciTech Connect

    Hattori, T.; Sakai, S.; Sakamoto, A.; Fujiwara, C. )

    1994-10-01

    In vacuum brazing, Al-10% Si-1.5% Mg filler metal is used. The filler metal is melted and magnesium in the filler metal evaporates actively. The magnesium gas is the effective getter of contaminants such as H[sub 2]O and O[sub 2], which form an oxide film on the surface of aluminum alloys, lowering brazeability. Volatile elements also evaporate and material properties change in high-vacuum brazing. The vapor pressure of zinc in the Al-Zn alloy is high because zinc is a volatile element, but Al-Zn alloy does not melt at the brazing temperature, which is approximately 873 K and zinc does not evaporate actively compared with magnesium. However, evaporation of volatile elements and change in material properties can be minimized in vacuum-nitrogen partial-pressure atmosphere brazing, and Al-Zn alloy may be used as a sacrificial alloy in products made with aluminum alloys. In this study, brazeability in vacuum-nitrogen partial-pressure atmosphere was investigated using T-joints with horizontal Al-Mn or Al-Zn alloy sheet and vertical A4004 clad A3003 alloy brazing sheet. Specimens were brazed over a wide range of brazing pressures and N[sub 2] carrier gas flow rates. The brazing temperature and brazing time were 873 K (600 C) and 5 minutes, respectively. Gas contaminants in brazing atmospheres were measured using a quadruple mass spectrometer.

  4. Laser activated diffuse discharge switch

    DOEpatents

    Christophorou, Loucas G.; Hunter, Scott R.

    1988-01-01

    The invention is a gas mixture for a diffuse discharge switch which is capable of changing from a conducting state to an insulating state in the presence of electrons upon the introduction of laser light. The mixture is composed of a buffer gas such as nitrogen or argon and an electron attaching gas such as C.sub.6 H.sub.5 SH, C.sub.6 H.sub.5 SCH.sub.3, CH.sub.3 CHO and CF.sub.3 CHO wherein the electron attachment is brought on by indirect excitation of molecules to long-lived states by exposure to laser light.

  5. Vacuum brazing ceramics to metals

    SciTech Connect

    Mizuhara, H.

    1987-02-01

    Attention is given to the use in ceramic/metal joint brazing alloy of silver-copper composition that incorporates 2 percent Ti. This alloy allows one-step brazing, and wets superalloys and stainless steels without prior Ni plating of the substrate. Another alloy consisting of Ag-Cu-In-Ti has been developed which alloys at lower temperatures and allows step-brazing when used with Ag-Cu-Ti alloy. If the thermal expansion difference between metal and ceramic is large, brazing with a graded seal may be used; this minimizes joint stresses upon cooling to room temperature.

  6. Failure Assessment of Brazed Structures

    NASA Technical Reports Server (NTRS)

    Flom, Yuri

    2012-01-01

    Despite the great advances in analytical methods available to structural engineers, designers of brazed structures have great difficulties in addressing fundamental questions related to the loadcarrying capabilities of brazed assemblies. In this chapter we will review why such common engineering tools as Finite Element Analysis (FEA) as well as many well-established theories (Tresca, von Mises, Highest Principal Stress, etc) don't work well for the brazed joints. This chapter will show how the classic approach of using interaction equations and the less known Coulomb-Mohr failure criterion can be employed to estimate Margins of Safety (MS) in brazed joints.

  7. Method for controlling brazing

    DOEpatents

    Hosking, F. Michael; Hall, Aaron C.; Givler, Richard C.; Walker, Charles A.

    2006-08-01

    A method for making a braze joint across a discontinuity in a work piece using alternating current. A filler metal is pre-placed at a location sufficiently close to the discontinuity such that, when an alternating current is applied across a work piece to heat the work piece and melt the filler metal, the filler metal is drawn into the discontinuity. The alternating current is maintained for a set residence time, generally less than 10 seconds and more particularly less than 3 seconds. The alternating current is then altered, generally by reducing the current and/or voltage such that the filler metal can solidify to form a braze joint of desired quality and thickness.

  8. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    NASA Astrophysics Data System (ADS)

    Zhang, Yuxuan; Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David; Zhu, Wenzhong

    2014-11-01

    In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  9. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    NASA Astrophysics Data System (ADS)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  10. Effective diffusivity in active Brownian suspensions

    NASA Astrophysics Data System (ADS)

    Burkholder, Eric; Brady, John

    2016-11-01

    We study the single-particle diffusion of a Brownian probe of size R in a suspension comprised of a Newtonian solvent and a dilute dispersion of active Brownian particles (ABPs) with size a, characteristic swim velocity U0, and a reorientation time τR. These ABPs, or "swimmers," have a run length l =U0τR , and a mechanical activity ksTs =ζaU02τR / 6 , where ζa is the Stokes drag coefficient of a swimmer. When the swimmers are inactive, collisions between the probe and the swimmers sterically hinder the probe's diffusive motion. When the activity of the swimmers is greater than the Boltzmann energy, ksTs >kB T , rather than being sterically hindered, the probe diffusivity is actually greater than its Stokes-Einstein-Sutherland diffusivity due to the mechanical energy imparted to the probe upon collisions with the swimmers. The active contribution to the effective diffusivity is a non-monotonic function of the swimmers' run length compared to the contact length between the probe and a swimmer: l / (R + a) . Comparisons are made to previous theoretical and experimental investigations of the hydrodynamic diffusion of a colloidal particle in a dilute suspension of swimming bacteria. NSF Grant No. CBET 1437570.

  11. Diffusion in active suspension of microswimmers

    NASA Astrophysics Data System (ADS)

    Climent, Eric; Delmotte, Blaise; Plouraboue, Franck; Keaveny, Eric; Martin, Matthieu; Rafai, Salima; Peyla, Philippe; Bertin, Eric; IMFT Team; IC Team; LiPhy Team

    2015-11-01

    The presence of microswimmers in a fluid generates flow agitation due to multi-body hydrodynamic interactions. This agitation of the fluid leads to random trajectories of passive tracers particles and the swimmers themselves, and from a macroscopic point view, it can be interpreted as a diffusive mechanism. By means of experiments (videomicroscopy of suspensions of chlamydomonas reinhardtii)and numerical simulations (Stokesian fluid populated with squirmers), we investigate the evolution of the effective diffusion coefficient when the volumetric concentration of the active suspension varies. By comparing the experimental and numerical results, we quantify the role of active swimming on the measured diffusion and identify the physical mechanisms that lead to diffusion enhancement. Our results aim to provide a better understanding of how swimming organisms affect micron-scale transport in the environment.

  12. Wetting and Mechanical Characteristics of the Reactive Air Braze for Yttria-Stabilized Zirconia (YSZ) Joining

    SciTech Connect

    Kim, Jin Yong Y.; Weil, K. Scott; Hardy, John S.

    2005-03-01

    Reactive air brazing (RAB) technique was developed as an effective alternative for the joining of complicated ceramic parts. The most important advantage of RAB over conventional active metal brazing is that joining operation of RAB technique can be conducted without using controlled atmosphere. It has been reported by us that the reactive component (copper) in the Ag-CuO braze is reactively to modify faying surfaces of alumina, improving the wettability with the oxide and potentially increasing bond strenth between braze and ceramics. In this work, the effects of CuO content on wetting behavior of Ag-CuO braze with yttria-stabilized zirconia (YSZ) substrates and the mechanical properties of brazed YSZ have been investigated. The results of this study to date will be discussed.

  13. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  14. Vacuum Brazing of Accelerator Components

    NASA Astrophysics Data System (ADS)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  15. Brazing in Space: The Next Frontier

    NASA Technical Reports Server (NTRS)

    Flom, Yury

    2005-01-01

    This viewgraph presentation provides information on the challenges facing mechanically joining objects in space, as well as past, present, and future techniques for brazing. The sections of the presentation include: 1) Why do we need to join components in space; 2) Why brazing? 3) History of brazing in space; 4) Electron beam vacuum brazing; 5) Current effort at GSFC; 6) Future work.

  16. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    NASA Astrophysics Data System (ADS)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-12-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  17. Determining Enzyme Activity by Radial Diffusion

    ERIC Educational Resources Information Center

    Davis, Bill D.

    1977-01-01

    Discusses advantages of radial diffusion assay in determining presence of enzyme and/or rough approximation of amount of enzyme activities. Procedures are included for the preparation of starch-agar plates, and the application and determination of enzyme. Techniques using plant materials (homogenates, tissues, ungerminated embryos, and seedlings)…

  18. Effective diffusion of confined active Brownian swimmers

    NASA Astrophysics Data System (ADS)

    Sandoval, Mario; Dagdug, Leonardo

    2014-11-01

    We find theoretically the effect of confinement and thermal fluctuations, on the diffusivity of a spherical active swimmer moving inside a two-dimensional narrow cavity of general shape. The explicit formulas for the effective diffusion coefficient of a swimmer moving inside two particular cavities are presented. We also compare our analytical results with Brownian Dynamics simulations and we obtain excellent agreement. L.D. thanks Consejo Nacional de Ciencia y Tecnologia (CONACyT) Mexico, for partial support by Grant No. 176452. M. S. thanks CONACyT and Programa de Mejoramiento de Profesorado (PROMEP) for partially funding this work under Grant No. 103.5/13/6732.

  19. Thermally stable diamond brazing

    DOEpatents

    Radtke, Robert P.

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  20. Protective coating for salt-bath brazing

    NASA Technical Reports Server (NTRS)

    Francisco, A. C.; Gyorgak, C. A.

    1971-01-01

    Ceramic coating, consisting of graphite, enameler's clay, and algin binder, applied to materials prior to salt bath brazing facilitates brazing process and results in superior joints. Alternate coating materials and their various proportions are given.

  1. Induction brazing at the Kennedy Space Center

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1974-01-01

    A description of the joint design, materials, equipment, qualification testing, inspection methods, and applications involved in performing induction brazing on hyperbolic propellants tubing at Kennedy Space Center. Induction brazing is a form of brazing in which the energy is transmitted to the workpiece by electrical induction; the eddy currents generated in the metal produce heat by resistance losses. Since induction heating is fast and highly localized, undesirable heat effects are minimized and the resulting braze is of high quality.

  2. INVESTIGATION OF A NOVEL AIR BRAZING COMPOSITION FOR HIGH-TEMPERATURE, OXIDATION-RESISTANT CERAMIC JOINING

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Darsell, Jens T.

    2004-01-30

    One of the challenges in developing a useful ceramic joining technique is in producing a joint that offers good strength under high temperature and highly oxidizing operating conditions. Unfortunately many of the commercially available active metal ceramic brazing alloys exhibit oxidation behaviors which are unacceptable for use in a high temperature application. We have developed a new approach to ceramic brazing, referred to as air brazing, that employs an oxide wetting agent dissolved in a molten noble metal solvent, in this case CuO in Ag, such that acceptable wetting behavior occurs on a number of ceramic substrates. In an effort to explore how to increase the operating temperature of this type of braze, we have investigated the effect of ternary palladium additions on the wetting characteristics of our standard Ag-CuO air braze composition

  3. Supergranule Diffusion and Active Region Decay

    NASA Technical Reports Server (NTRS)

    Hathaway, David H.; Choudhary, Debi Prasad

    2004-01-01

    Models of the Sun's magnetic dynamo include turbulent diffusion to parameterize the effects of convective motions on the evolution of the Sun's magnetic field. Supergranules are known to dominate the evolution of the surface magnetic field structure as evidenced by the structure of both the active and quiet magnetic network. However, estimates for the dif hivity attributed to su perymules differ by an order of magnitude from about 100 km sup2/s to more than 1000 km sup2/s. We examine this question of the e i v i t y using three merent approaches. 1) We study the decay of more than 30,000 active regions by determining the rate of change in the sunspot area of each active region from day-to-day. 2) We study the decay of a single isolated active region near the time of solar minimum by examining the magnetic field evolution over five solar rotations fiom SOHOMDI magnetograms obtained at 96-minute intervals. 3) We study the characteristics of supergranules that influence the estimates of their diffusive properties - flow speeds and lifetimes as functions of size - fiom SOHO/MDI Dopplergrams.

  4. Brazing copper to dispersion-strengthened copper

    SciTech Connect

    Ryding, D.G.; Allen, D.; Lee, R.

    1996-08-01

    The Advanced Photon Source (APS) is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail that has been possible to date. The beam is produced by using third-generation insertion devices in a 7 GeV electron/positron storage ring that is 1100 meters in circumference. The heat load from these intense high power devices is very high and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm{sup 2}. Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop{reg_sign}, a dispersion strengthened copper, is the desired material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  5. Interfacial segregation of Ti in the brazing of diamond grits onto a steel substrate using a Cu-Sn-Ti brazing alloy

    NASA Astrophysics Data System (ADS)

    Li, Wen-Chung; Lin, Shun-Tian; Liang, Cheng

    2002-07-01

    Diamond grits were brazed onto a steel substrate using a prealloyed Cu-10Sn-15Ti (wt pct) brazing alloy at 925 °C and 1050 °C. Due to the relatively high concentration of Ti in the brazing alloy, the braze matrix exhibited a composite structure, composed of β-(Cu,Sn), a Cu-based solid solution, and various intermetallic compounds with different morphologies. The reaction of Ti with diamond yielded a continuous TiC layer on the surfaces of the diamond grits. On top of the TiC growth front, an intermetallic compound, composed of Sn and Ti, nucleated and grew into a randomly interwoven fine lacey structure. An interfacial structure developed as the interwoven fine lacey phase was semicoherently bonded to the TiC layer, with the Cu-based braze matrix filling its interstices. The thickness of such a composite layer was increased linearly with the square root of isothermal holding time at 925 °C, complying with the law of a diffusion-controlled process. However, at 1050 °C, the segregation behavior of Ti and Sn to the interfaces between the TiC layer and the braze matrix diminished, due to the increased solubility of Ti in the Cu-based liquid phase. The enhanced dissolution of Ti in the Cu-based liquid phase at 1050 °C also caused the precipitation of rod-like CuTi with an average diameter of about 0.2 µm during cooling. SnTi3 was the predominant intermetallic compound and existed in three different forms in the braze matrix. It existed as interconnected grains of large size which either floated to the surface of the braze matrix or grew into faceted grains. It also exhibited a nail-like structure with a mean diameter of about 1 µm for the rod section and a lamellar structure arising from a eutectic reaction during cooling.

  6. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do not exceed 750 degree C

    SciTech Connect

    Hammond, J.P.; David, S.A.; Woodhouse, J.J.

    1986-11-11

    A process is described for brazing high melting point iron-containing metals to ceramics at temperatures not greater than 750/sup 0/ C. comprising, in a vacuum: (a) cleaning a surface to be brazed of a ceramic to remove surface oxygen therefrom; (b) coating the cleaned surface of ceramic with a thin layer of an active substrate that is from 0.3 to 1 micron thick; (c) cleaning a surface to be brazed of a high-melting point iron-containing metal to remove any surface carbon therefrom; (d) coating the surface to be brazed of the metal with a thin noncarbon containing metal coating to prevent any carbon contained in the metal from reacting with a brazing alloy; (e) forming an assembly of the ceramic surface and the metal surface in sandwich fashion with a brazing alloy placed therebetween. The brazing alloy has a melting point of less than 750/sup 0/ C., wetting the metal surface and forming a trimetal intermetallic with the active substrate upon brazing; (f) heating the assembly to the melting point of the brazing alloy for a period suitable to permit flow and wetting by the brazing alloy; and (g) cooling the assembly to form a brazed joint between the ceramic surface and the metal surface.

  7. The Effect of Braze Interlayer Thickness on the Mechanical Strength of Alumina Brazed with Ag-CuO Braze Alloys

    SciTech Connect

    Erskine, Kevin M.; Meier, Alan; Joshi, Vineet V.; Pilgrim, Steven M.

    2014-12-01

    The effect of braze interlayer thickness on the strength of alumina brazed with silver-copper oxide reactive air braze (RAB) alloys was evaluated using a four point bend test configuration. The brazed samples had an average fracture strength of 180 MPa or approximately 60 percent of the average monolithic alumina strength. The joint strength values obtained exceeded the yield strength and ultimate tensile strength of the silver interlayer indicating strong ceramic to metal adhesion and the development of a triaxial stress state in the braze interlayer. The average fracture strength was relatively constant (190 ± 60 MPa) in the thickness range of 0.030 mm to 0.230 mm for all test conditions. The braze fracture strength then decreased down to 100 ± 30 MPa as the braze thickness increased from 0.230 mm to 0.430 mm indicating a loss of triaxial constraint with increasing interlayer thickness. In addition, four different fracture modes were observed.

  8. Brazing of zirconia to Ti and Ti6Al4V

    SciTech Connect

    Agathopoulos, S.; Moretto, P.; Peteves, S.D.

    1997-11-01

    The interface microstructure of tetragonal zirconia (Y{sub 2}O{sub 3}-stab.), (TZP), brazed to itself, Ti and Ti6Al4V with a commercial Ag35Cu1.65Ti filler alloy at 900{degrees}C in vacuum was investigated. TiO formed in the reaction zone in TZP/TZP joints irrespectively the brazing time. In TZP/Ti joints, a complex interface microstructure comprising Ti{sub 2}O, Cu{sub 2}Ti{sub 4}O and Cu-Ti-intermetallics was time dependent. High joint strengths of over 400 MPa were obtained for short brazing times. In TZP/Ti6Al4V joints, the evolution of the microstructure with brazing time depends on diffusion of Ti, Al and V to the interface forming Cu{sub 2}(Ti,A1,V){sub 4}O.

  9. Stress level evaluation of thin films under thermal loading from a brazing process

    SciTech Connect

    Wang, Z.; Kuzay, T.M.

    1996-06-01

    X-ray front end beamline windows are made of thin beryllium foil that is commonly brazed or diffusion bonded onto a copper frame. In the brazing process, due to differences in the thermal expansion coefficient of the beryllium and copper materials, the beryllium film ends up in a state of very high level compression stress after cooling from 700{degrees}C (the brazing temperature) to room temperature. This makes the thin Be foil deform into a dome-shaped structure due to the usual asymmetrical geometry of the window. This paper studies the brazing process using a finite element method and explains the reason for such phenomena. Recommendations are offered for possible improvement in the bonding process of beryllium to the window block.

  10. Silver-hafnium braze alloy

    DOEpatents

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  11. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  12. Smoluchowski diffusion equation for active Brownian swimmers

    NASA Astrophysics Data System (ADS)

    Sevilla, Francisco J.; Sandoval, Mario

    2015-05-01

    We study the free diffusion in two dimensions of active Brownian swimmers subject to passive fluctuations on the translational motion and to active fluctuations on the rotational one. The Smoluchowski equation is derived from a Langevin-like model of active swimmers and analytically solved in the long-time regime for arbitrary values of the Péclet number; this allows us to analyze the out-of-equilibrium evolution of the positions distribution of active particles at all time regimes. Explicit expressions for the mean-square displacement and for the kurtosis of the probability distribution function are presented and the effects of persistence discussed. We show through Brownian dynamics simulations that our prescription for the mean-square displacement gives the exact time dependence at all times. The departure of the probability distribution from a Gaussian, measured by the kurtosis, is also analyzed both analytically and computationally. We find that for the inverse of Péclet numbers ≲0.1 , the distance from Gaussian increases as ˜t-2 at short times, while it diminishes as ˜t-1 in the asymptotic limit.

  13. Simulation based analysis of laser beam brazing

    NASA Astrophysics Data System (ADS)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  14. Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

    SciTech Connect

    Ader, C.R.; Reilly, R.E.; Wilson, J.H.; /Fermilab

    2010-05-01

    The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

  15. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-02-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  16. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  17. Fluxless Brazing of Large Structural Panels

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1982-01-01

    Fluxless brazing is used in fabricating aluminum structural panels that withstand high internal pressure. Aluminum sheet of structural thickness with 4045 aluminum/silicon-braze-alloy cladding is brazed to corrugated "fin stock" having channels 0.001 inch (0.03mm) high by same width. Process is carried out in an inert (argon) atmosphere in a retort furnace. Filler bars are used in some channels to prevent fin stock from collapsing as pressure is applied.

  18. Brazing of beryllium for structural applications

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.

    1972-01-01

    Progress made in fabricating a beryllium compression tube structure and a stiffened beryllium panel. The compression tube was 7.6cm in diameter and 30.5cm long with titanium end fittings. The panel was 203cm long and stiffened with longitudinal stringers. Both units were assembled by brazing with BAg-18 braze alloy. The detail parts were fabricated by hot forming 0.305cm beryllium sheet and the brazing parameters established.

  19. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    NASA Astrophysics Data System (ADS)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  20. Susceptor heating device for electron beam brazing

    DOEpatents

    Antieau, Susan M.; Johnson, Robert G. R.

    1999-01-01

    A brazing device and method are provided which locally apply a controlled amount of heat to a selected area, within a vacuum. The device brazes two components together with a brazing metal. A susceptor plate is placed in thermal contact with one of the components. A serrated pedestal supports the susceptor plate. When the pedestal and susceptor plate are in place, an electron gun irradiates an electron beam at the susceptor plate such that the susceptor plate is sufficiently heated to transfer heat through the one component and melt the brazing metal.

  1. Intelligent control of vacuum aluminum brazing

    SciTech Connect

    Zhong, G.; Pai, D.M.; Badgley, S.

    1995-06-01

    Vacuum brazing is a versatile modern day metal joining method. It usually includes vacuum producing, heating and residual gas analyzing systems. When used to join aluminum parts, the quality of the brazed joint is highly dependent on the residual gases in the vacuum, especially the residual oxygen and water vapor in the vacuum chamber which affect the formation of oxides. These vacuum environment brazing contaminants are reduced during the out-gassing processes of degassing and desorption during heating under vacuum. Exceeding the boundary limits of these contaminants causes unacceptable flow of braze filler in the joints during the brazing process. Identification of the quality control boundary for vacuum brazing of aluminum alloy makes computer control of vacuum brazing quality for aluminum alloys possible. The present study utilizes a residual gas analyzer (RGA) to monitor the partial pressures of residual gases during brazing. These data are transported to computer through the RS-232 interface port on the RGA, and used in real time to monitor the brazing quality by an algorithm based on the quality control boundary. If the quality is bad, the computer will send a ``hold`` signal to the heating system via another Rs-232 port until the environment is reestablished within the acceptable boundary.

  2. Thermal resilient multiple jaw braze fixture

    DOEpatents

    Ney, Robert; Perrone, Alex J.

    1995-07-11

    A braze fixture has side walls forming a cavity with an opening to receive a stack of parts to be brazed. Sidewalls of the housing have a plurality of bearing receiving openings into which bearing rods or jaws are inserted to align the stacked elements of the workpiece. The housing can also have view ports to allow a visual check of the alignment. Straps or wires around the fixture are selected to have thermal characteristics similar to the thermal characteristics of the workpiece undergoing brazing. The straps or wires make physical contact with the bearing rods thereby causing bearing rods to maintain the workpiece in proper alignment throughout the entire brazing cycle.

  3. Brazing Inconel 625 Using the Copper Foil

    NASA Astrophysics Data System (ADS)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  4. Photospheric Magnetic Diffusion by Measuring Moments of Active Regions

    NASA Astrophysics Data System (ADS)

    Engell, Alexander; Longcope, D.

    2013-07-01

    Photospheric magnetic surface diffusion is an important constraint for the solar dynamo. The HMI Active Region Patches (HARPs) program automatically identify all magnetic regions above a certain flux. In our study we measure the moments of ARs that are no longer actively emerging and can thereby give us good statistical constraints on photospheric diffusion. We also present the diffusion properties as a function of latitude, flux density, and single polarity (leading or following) within each HARP.

  5. Weld-brazing of titanium. [resistance spot welding combined with brazing

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1973-01-01

    A joining process, designated weld-brazing, which combines resistance spot-welding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and aline the parts and to establish a suitable faying surface gap for brazing and contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vaccum furnace and in a retort containing an inert gas environment.

  6. Brazed Joints Design and Allowables: Discuss Margins of Safety in Critical Brazed Structures

    NASA Technical Reports Server (NTRS)

    FLom, Yury

    2009-01-01

    This slide presentation tutorial discusses margins of safety in critical brazed structures. It reviews: (1) the present situation (2) definition of strength (3) margins of safety (4) design allowables (5) mechanical testing (6) failure criteria (7) design flowchart (8) braze gap (9) residual stresses and (10) delayed failures. This presentation addresses the strength of the brazed joints, the methods of mechanical testing, and our ability to evaluate the margins of safety of the brazed joints as it applies to the design of critical and expensive brazed assemblies.

  7. Laser beam brazing of car body and aircraft components

    SciTech Connect

    Haferkamp, H.; Kreutzburg, K.

    1994-12-31

    At present, when brazing car body components for the automotive industry, manual flame brazing is mostly used. The advantage of brazing as compared to welding, is the lower hardness of the braze metal, making postmachining easier. But manual flame brazing also shows several main disadvantages, such as pores within the seam and a high thermal influence on the workpiece. Therefore, investigations on laser beam brazing concerning the reduction of the technological and economical disadvantages of the flame brazing process were carried out. Laser beam brazing of aluminum alloys is also a main topic of this presentation. The fundamental research in brazing mild steel was done on lap joints. The investigations about brazing mild steel and aluminum alloys have demonstrated that it is possible to braze these metals using laser beam radiation. Laser beam brazing of 3-dimensional mild steel components requires a special program for the brazing sequence, and new specifications in design and fabrication. But comparing seams made by laser beam brazing to manual flame brazing show that there are advantages to using the automated laser process. Laser beam brazing of aluminum alloys makes it possible to join metals with poor brazeability, although brazing conditions lead to a slight melting of the gap sides.

  8. Competitive Wetting in Active Brazes

    DOE PAGES

    Chandross, Michael Evan

    2014-05-01

    We found that the wetting and spreading of molten filler materials (pure Al, pure Ag, and AgAl alloys) on a Kovar ™ (001) substrate was studied with molecular dynamics simulations. A suite of different simulations was used to understand the effects on spreading rates due to alloying as well as reactions with the substrate. Moreover, the important conclusion is that the presence of Al in the alloy enhances the spreading of Ag, while the Ag inhibits the spreading of Al.

  9. Vacuum brazing beryllium to Monel

    SciTech Connect

    Glenn, T.G.; Grotsky, V.K.; Keller, D.L.

    1982-10-01

    The tensile strength of beryllium to Monel vacuum furnace brazed joints was studied. The filler used was the 72% Ag-28%Cu(BAg-8) alloy. The strength of these joints, which require the use of a titanium hydride powder or physical vapor deposited titanium wetting agent on the beryllium, was found to approach the yield strength of the base metals. Strength was found to be reduced by the interaction of increased titanium hydride quantity and brazing time. Metallographic and scanning electron microscope (SEM) studies correlated these effects with microstructure. The formation of the brittle copper-beryllium delta phase was found to require conditions of high brazing temperature and the presence of a reservoir of the copper-containing filler such as found in fillet areas. Two other filler metals: pure silver, and a 60% Ag-30% Cu-10%Sn (BAg-17) alloy were shown to be acceptable alternatives to the BAg-8 alloy in cases where the filler metal can be preplaced between the base metal surfaces.

  10. Surface diffusion activation energy determination using ion beam microtexturing

    NASA Technical Reports Server (NTRS)

    Rossnagel, S. M.; Robinson, R. S.

    1982-01-01

    The activation energy for impurity atom (adatom) surface diffusion can be determined from the temperature dependence of the spacing of sputter cones. These cones are formed on the surface during sputtering while simultaneously adding impurities. The impurities form clusters by means of surface diffusion, and these clusters in turn initiate cone formation. Values are given for the surface diffusion activation energies for various materials on polycrystalline Cu, Al, Pb, Au, and Ni. The values for different impurity species on each of these substrates are approximately independent of impurity species within the experimental uncertainty, suggesting the absence of strong chemical bonding effects on the diffusion.

  11. Tensile fracture characterization of braze joined copper-to-CFC coupon assemblies

    NASA Astrophysics Data System (ADS)

    Trester, P. W.; Valentine, P. G.; Johnson, W. R.; Chin, E.; Reis, E. E.; Colleraine, A. P.

    1996-10-01

    A vacuum brazing process was used to join a broad spectrum of carbon-fiber reinforced carbon matrix composite (CFC) materials, machined into cylindrical coupons, between coupons of oxygen-free copper, the braze alloy was a copper-base alloy which contained only low activation elements (Al, Si, and Ti) relative to a titanium baseline specification. This demonstration was of particular importance for plasma facing components (PFCs) under design for use in the Tokamak Physics Experiment (TPX); the braze investigation was conducted by General Atomics for the Princeton Plasma Physics Laboratory. A tensile test of each brazed assembly was conducted. The results from the braze processing, testing, and fracture characterization studies of this reporting support the use of CFC's of varied fiber architecture and matrix processing in PFC designs for TPX. Further, the copper braze alloy investigated is now considered to be a viable candidate for a low-activation bond design. The prediction of plasma disruption-induced loads on the PFCs in TPX requires that joint strength between CFC tiles and their copper substrate be considered in design analysis and CFC selection.

  12. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    DOEpatents

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  13. Braze alloys for high temperature service

    NASA Technical Reports Server (NTRS)

    Lindberg, R. A.; Mckisson, R. L.; Erwin, G., Jr.

    1973-01-01

    Two groups of refractory metal compositions have been developed that are very useful as high temperature brazing alloys for sealing between ceramic and metal parts. Each group consists of various compositions of three selected refractory metals which, when combined, have characteristics required of good braze alloys.

  14. High-temperature nickel-brazing alloy

    NASA Technical Reports Server (NTRS)

    Powell, A. H.; Thompson, S. R.

    1970-01-01

    Gold-nickel brazing alloy, with 5 percent indium added to depress the melting point, is used for brazing of nickel-clad silver electrical conductors which operate at temperatures to 1200 deg F. Alloy has low resistivity, requires no flux, and is less corrosive than other gold-nickel, gold-copper alloys.

  15. Protecting brazing furnaces from air leaks

    NASA Technical Reports Server (NTRS)

    Armenoff, C. T.; Mckown, R. D.

    1980-01-01

    Inexpensive inert-atmosphere shielding protects vacuum brazing-furnace components that are likely to spring leak. Pipefittings, gages, and valves are encased in transparent plastic shroud inflated with argon. If leak develops, harmless argon will enter vacuum chamber, making it possible to finish ongoing brazing or heat treatment before shutting down for repair.

  16. Braze/Rebraze process for CRES steel

    NASA Technical Reports Server (NTRS)

    Silverman, C. E.

    1976-01-01

    Using induction brazing process with 8.5-Au/16.5-Cu/2.0-Ni braze alloy, joints in 21-6-9 CRES steel tubing can be reworked up to seven times, thus significantly reducing cost of fabrication, repair, and part replacement.

  17. Brazing process using'al-Si filler alloy reliably bonds aluminum parts

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Johnson, W. R.

    1966-01-01

    Brazing process employs an aluminum-silicon filler alloy for diffusion bonding of aluminum parts in a vacuum or inert gas atmosphere. This process is carried out at temperatures substantially below those required in conventional process and produces bonds of greater strength and reliability.

  18. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  19. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  20. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  1. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  2. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  3. Development of brazing process for W-EUROFER joints using Cu-based fillers

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  4. Characterization of Brazed Joints of C-C Composite to Cu-clad-Molybdenum

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon-carbon composites with either pitch+CVI matrix or resin-derived matrix were joined to copper-clad molybdenum using two active braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward de-lamination in resin-derived C-C composite due to its low inter-laminar shear strength. Extensive braze penetration of the inter-fiber channels in the pitch+CVI C-C composites was observed. The relatively low brazing temperatures (<950 C) precluded melting of the clad layer and restricted the redistribution of alloying elements but led to metallurgically sound composite joints. The Knoop microhardness (HK) distribution across the joint interfaces revealed sharp gradients at the Cu-clad-Mo/braze interface and higher hardness in Ticusil (approx.85-250 HK) than in Cusil-ABA (approx.50-150 HK). These C-C/Cu-clad-Mo joints with relatively low thermal resistance may be promising for thermal management applications.

  5. Communication: Memory effects and active Brownian diffusion

    NASA Astrophysics Data System (ADS)

    Ghosh, Pulak K.; Li, Yunyun; Marchegiani, Giampiero; Marchesoni, Fabio

    2015-12-01

    A self-propelled artificial microswimmer is often modeled as a ballistic Brownian particle moving with constant speed aligned along one of its axis, but changing direction due to random collisions with the environment. Similarly to thermal noise, its angular randomization is described as a memoryless stochastic process. Here, we speculate that finite-time correlations in the orientational dynamics can affect the swimmer's diffusivity. To this purpose, we propose and solve two alternative models. In the first one, we simply assume that the environmental fluctuations governing the swimmer's propulsion are exponentially correlated in time, whereas in the second one, we account for possible damped fluctuations of the propulsion velocity around the swimmer's axis. The corresponding swimmer's diffusion constants are predicted to get, respectively, enhanced or suppressed upon increasing the model memory time. Possible consequences of this effect on the interpretation of the experimental data are discussed.

  6. Communication: Memory effects and active Brownian diffusion.

    PubMed

    Ghosh, Pulak K; Li, Yunyun; Marchegiani, Giampiero; Marchesoni, Fabio

    2015-12-07

    A self-propelled artificial microswimmer is often modeled as a ballistic Brownian particle moving with constant speed aligned along one of its axis, but changing direction due to random collisions with the environment. Similarly to thermal noise, its angular randomization is described as a memoryless stochastic process. Here, we speculate that finite-time correlations in the orientational dynamics can affect the swimmer's diffusivity. To this purpose, we propose and solve two alternative models. In the first one, we simply assume that the environmental fluctuations governing the swimmer's propulsion are exponentially correlated in time, whereas in the second one, we account for possible damped fluctuations of the propulsion velocity around the swimmer's axis. The corresponding swimmer's diffusion constants are predicted to get, respectively, enhanced or suppressed upon increasing the model memory time. Possible consequences of this effect on the interpretation of the experimental data are discussed.

  7. Communication: Memory effects and active Brownian diffusion

    SciTech Connect

    Ghosh, Pulak K.; Li, Yunyun; Marchegiani, Giampiero; Marchesoni, Fabio

    2015-12-07

    A self-propelled artificial microswimmer is often modeled as a ballistic Brownian particle moving with constant speed aligned along one of its axis, but changing direction due to random collisions with the environment. Similarly to thermal noise, its angular randomization is described as a memoryless stochastic process. Here, we speculate that finite-time correlations in the orientational dynamics can affect the swimmer’s diffusivity. To this purpose, we propose and solve two alternative models. In the first one, we simply assume that the environmental fluctuations governing the swimmer’s propulsion are exponentially correlated in time, whereas in the second one, we account for possible damped fluctuations of the propulsion velocity around the swimmer’s axis. The corresponding swimmer’s diffusion constants are predicted to get, respectively, enhanced or suppressed upon increasing the model memory time. Possible consequences of this effect on the interpretation of the experimental data are discussed.

  8. Corrosion Behavior of MIG Brazed and MIG Welded Joints of Automotive DP600-GI Steel Sheet

    NASA Astrophysics Data System (ADS)

    Basak, Sushovan; Das, Hrishikesh; Pal, Tapan Kumar; Shome, Mahadev

    2016-12-01

    Galvanized dual-phase steel sheets are extensively used by the auto industry for their corrosion resistance property. Welding by the metal inert gas (MIG) process causes degradation of the steel in the vicinity of the joint due to excessive zinc evaporation. In order to minimize Zn loss, the MIG brazing process has been tried out in lap joint configuration over a heat input range of 136-204 J mm-1. The amount of zinc loss, intermetallic formation and corrosion properties in the joint area has been evaluated for both MIG brazing and MIG welding. Corrosion rate of 21 mm year-1 has been reduced to 2 mm year-1 by adopting MIGB in place MIGW. Impedance study has shown that the corrosion mechanism in base metal, MIG brazed and MIG welded joints is dominated by charge transfer, diffusion and mixed mode control processes, respectively.

  9. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  10. Failure Assessment Diagram for Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  11. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Not Available

    1982-07-29

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  12. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Hopper, Jr., Albert C.

    1984-12-18

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  13. Brazing SiC/SiC Composites to Metals

    NASA Technical Reports Server (NTRS)

    Steffier, Wayne S.

    2004-01-01

    Experiments have shown that active brazing alloys (ABAs) can be used to join SiC/SiC composite materials to metals, with bond strengths sufficient for some structural applications. The SiC/SiC composite coupons used in the experiments were made from polymerbased SiC fiber preforms that were chemical-vapor-infiltrated with SiC to form SiC matrices. Some of the metal coupons used in the experiments were made from 304 stainless steel; others were made from oxygen-free, high-conductivity copper. Three ABAs were chosen for the experiments: two were chosen randomly from among a number of ABAs that were on hand at the time; the third ABA was chosen because its titanium content (1.25 percent) is less than those of the other two ABAs (1.75 and 4.5 percent, respectively) and it was desired to evaluate the effect of reducing the titanium content, as described below. The characteristics of ABAs that are considered to be beneficial for the purpose of joining SiC/SiC to metal include wettability, reactivity, and adhesion to SiC-based ceramics. Prior to further development, it was verified that the three chosen ABAs have these characteristics. For each ABA, suitable vacuum brazing process conditions were established empirically by producing a series of (SiC/SiC)/ABA wetting samples. These samples were then sectioned and subjected to scanning electron microscopy (SEM) and energy-dispersive x-ray spectrometry (EDS) for analysis of their microstructures and compositions. Specimens for destructive mechanical tests were fabricated by brazing of lap joints between SiC/SiC coupons 1/8-in. (.3.2- mm) thick and, variously, stainless steel or copper tabs. The results of destructive mechanical tests and the SEM/EDS analysis were used to guide the development of a viable method of brazing the affected materials.

  14. Thermal resilient multiple jaw braze fixture

    DOEpatents

    Ney, R.; Perrone, A.J.

    1995-07-11

    A braze fixture has side walls forming a cavity with an opening to receive a stack of parts to be brazed. Sidewalls of the housing have a plurality of bearing receiving openings into which bearing rods or jaws are inserted to align the stacked elements of the workpiece. The housing can also have view ports to allow a visual check of the alignment. Straps or wires around the fixture are selected to have thermal characteristics similar to the thermal characteristics of the workpiece undergoing brazing. The straps or wires make physical contact with the bearing rods thereby causing bearing rods to maintain the workpiece in proper alignment throughout the entire brazing cycle. 9 figs.

  15. Temperature Activated Diffusion of Radicals through Ion Implanted Polymers.

    PubMed

    Wakelin, Edgar A; Davies, Michael J; Bilek, Marcela M M; McKenzie, David R

    2015-12-02

    Plasma immersion ion implantation (PIII) is a promising technique for immobilizing biomolecules on the surface of polymers. Radicals generated in a subsurface layer by PIII treatment diffuse throughout the substrate, forming covalent bonds to molecules when they reach the surface. Understanding and controlling the diffusion of radicals through this layer will enable efficient optimization of this technique. We develop a model based on site to site diffusion according to Fick's second law with temperature activation according to the Arrhenius relation. Using our model, the Arrhenius exponential prefactor (for barrierless diffusion), D0, and activation energy, EA, for a radical to diffuse from one position to another are found to be 3.11 × 10(-17) m(2) s(-1) and 0.31 eV, respectively. The model fits experimental data with a high degree of accuracy and allows for accurate prediction of radical diffusion to the surface. The model makes useful predictions for the lifetime over which the surface is sufficiently active to covalently immobilize biomolecules and it can be used to determine radical fluence during biomolecule incubation for a range of storage and incubation temperatures so facilitating selection of the most appropriate parameters.

  16. Ceramic-Metal Brazing, from Fundamentals to Applications: A Review of Sandia National Laboratories Brazing Capabilities, Needs, and Opportunities

    NASA Astrophysics Data System (ADS)

    Hosking, F. M.; Stephens, J. J.; Glass, S. J.; Johannes, J. E.; Kotula, P.

    2002-05-01

    The purpose of the report is to summarize discussions from a Ceramic/Metal Brazing: From Fundamentals to Applications Workshop that was held at Sandia National Laboratories in Albuquerque, NM on April 4, 2001. Brazing experts and users who bridge common areas of research, design, and manufacturing participated in the exercise. External perspectives on the general state of the science and technology for ceramics and metal brazing were given. Other discussions highlighted and critiqued Sandia's brazing research and engineering programs, including the latest advances in braze modeling and materials characterization. The workshop concluded with a facilitated dialogue that identified critical brazing research needs and opportunities.

  17. Diffusion bonding of copper to niobium

    NASA Astrophysics Data System (ADS)

    Wagner, Adrian R.

    Processes used to join metal to ceramic at low temperatures have proven to be inefficient because multiple brazing cycles with different brazing temperatures and braze filler metals are required. Even though this is reproducible and robust, it is not ideal due to the manufacturing time and cost associated with multiple brazing cycles. A more efficient and cost effective process is to utilize the diffusion bonding technique to join different metallic layers prior to joining the entire ceramic assembly in one brazing cycle. In this study, the diffusion bonding of copper to niobium was examined. To the author's knowledge, the diffusion bonding of Cu to Nb has not been researched, and the diffusion of Cu into Nb or Nb into Cu has not been observed. A series of diffusion bonding experiments were conducted to determine the optimal bonding time, temperature, and pressure for the Cu-Nb system. The diffusion bonded samples were evaluated using mechanical testing and microscopy. Results from characterization indicate that diffusion of Nb into Cu occurs, and a robust bond with no interfacial voids is formed using different combinations of bonding parameters. The diffusion of Nb into Cu and with failure occurring outside the diffusion bonded region during all mechanical testing indicate that Cu can be bonded to Nb via the diffusion bonding technique.

  18. Diffusion Activities in College Laboratory Manuals

    ERIC Educational Resources Information Center

    Tweedy, Maryanne E.; Hoese, William J.

    2005-01-01

    Many have called for reform of the science curriculum to incorporate the process of inquiry: this has been shown to improve student understanding of biological concepts. Laboratory activities provide excellent opportunities to incorporate inquiry in to the curriculum. This study used a modified version of the Laboratory Task Analysis Instrument…

  19. Self-diffusion in crystalline silicon: A single diffusion activation enthalpy down to 755°

    NASA Astrophysics Data System (ADS)

    Südkamp, Tobias; Bracht, Hartmut

    2016-09-01

    Self-diffusion in silicon and the contribution of vacancies and self-interstitials have been controversially discussed for 50 yr. Most recent results show that the intrinsic silicon self-diffusion coefficient deviates from an Arrhenius-type, single exponential function for temperatures below 950° [Y. Shimizu, M. Uematsu, and K. M. Itoh, Phys. Rev. Lett. 98, 095901 (2007), 10.1103/PhysRevLett.98.095901; R. Kube, H. Bracht, E. Hüger, H. Schmidt, J. L. Hansen, A. N. Larsen, J. W. Ager, E. E. Haller, T. Geue, and J. Stahn, Phys. Rev. B 88, 085206 (2013), 10.1103/PhysRevB.88.085206]. This led us to propose temperature-dependent thermodynamic properties of vacancies in order to achieve full consistency to vacancy-mediated dopant diffusion in silicon. Concepts of temperature-dependent properties of native defects or distinct forms of defects with different formation entropies suggested by Cowern et al. [N. E. B. Cowern, S. Simdyankin, C. Ahn, N. S. Bennett, J. P. Goss, J.-M. Hartmann, A. Pakfar, S. Hamm, J. Valentin, E. Napolitani, D. De Salvador, E. Bruno, and S. Mirabella, Phys. Rev. Lett. 110, 155501 (2013), 10.1103/PhysRevLett.110.155501] question the present understanding on atomic transport in semiconductors. To verify these concepts, additional self-diffusion experiments under particular gettering conditions were performed. As a result, silicon self-diffusion was found to be accurately described by one single diffusion activation enthalpy of (4.73 ±0.02 ) eV down to 755°C. This provides full consistency to dopant diffusion without claiming native-defect concepts that were originally proposed by Seeger and Chik in 1968 [A. Seeger and K. P. Chik, Phys. Stat. Sol. 29, 455 (1968), 10.1002/pssb.19680290202] and confirms most recent density functional theory calculations on the activation energy of self-diffusion via vacancies and self-interstitials. Overall, this unravels the old debate of self-diffusion in silicon with the supposed intrinsic temperature dependence.

  20. Diffusion in different models of active Brownian motion

    NASA Astrophysics Data System (ADS)

    Lindner, B.; Nicola, E. M.

    2008-04-01

    Active Brownian particles (ABP) have served as phenomenological models of self-propelled motion in biology. We study the effective diffusion coefficient of two one-dimensional ABP models (simplified depot model and Rayleigh-Helmholtz model) differing in their nonlinear friction functions. Depending on the choice of the friction function the diffusion coefficient does or does not attain a minimum as a function of noise intensity. We furthermore discuss the case of an additional bias breaking the left-right symmetry of the system. We show that this bias induces a drift and that it generally reduces the diffusion coefficient. For a finite range of values of the bias, both models can exhibit a maximum in the diffusion coefficient vs. noise intensity.

  1. Aluminum core structures brazed without use of flux

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Aluminum alloy face sheets are brazed to aluminum alloy honeycomb cores without using corrosive flux by means of one or three methods. The completed brazed structure has the high-strength characteristics of heat treated aluminum alloys.

  2. Refractory metals welded or brazed with tungsten inert gas equipment

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Appropriate brazing metals and temperatures facilitate the welding or brazing of base metals with tungsten inert gas equipment. The highest quality bond is obtained when TIG welding is performed in an inert atmosphere.

  3. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  4. Ultrasonics permits brazing complex stainless steel assembly without flux

    NASA Technical Reports Server (NTRS)

    Baker, W. H.

    1967-01-01

    Ultrasonic vibration of an assembly of stainless steel instrumentation tubes ensures brazing without flux. Vibration with an ultrasonic transducer permits the brazing material to flow down each tube in contact with a seal plug installed in a pressure vessel wall.

  5. Diffusion of passive particles in active suspensions

    NASA Astrophysics Data System (ADS)

    Mussler, Matthias; Rafai, Salima; John, Thomas; Peyla, Philippe; Wagner, Christian

    2013-11-01

    We study how an active suspension consisting of a definite volume fraction of the microswimmer Chlamydomonas Reinhardtii modifies the Brownian movement of small to medium size microspheres. We present measurements and simulations of trajectories of microspheres with a diameter of 20 μm in suspensions of Chlamydomonas Reinhardtii, a so called ``puller,'' and show that the mean squared displacement of such trajectories consist of parabolic and a linear part. The linear part is due to the hydrodynamic noise of the microswimmers while the parabolic part is a consequence of directed motion events that occur randomly, when a microsphere is transported by a microswimmer on a timescale that is in higher order of magnitude than the Brownian like hydrodynamic interaction. In addition, we theoretically describe this effect with a dimensional analysis that takes the force dipole model used to describe ``puller'' like Chlamydomonas Reinhardtii into account.

  6. Multiphase wide gap braze alloys for the repair of nickel-base superalloy turbine components: Development and characterization

    NASA Astrophysics Data System (ADS)

    Nelson, Scott David

    Gas turbine components made of nickel-base superalloys experience cracking after service in extreme environments. As these cracks can be wide, brazing or fusion welding is typically used to repair them. Properly designed and applied, brazing filler metal will help extend the useful life of damaged turbine components. During repair of defective OEM parts, brazing is also considered, provided that proper filler metals with enhanced ductility and improved resistance to low-cycle fatigue are available. This research strives to develop the brazing technique and alloys to achieve a repair with acceptable mechanical properties. Additionally, the effects of silicon and boron, as fast diffusing and melting point suppressing elements on the braze microstructure and mechanical properties were examined in detail to help guide future alloy development. Three commercially available "low-temperature" brazing powders were mixed with an additive superalloy powder to prepare a series of filler metals for wide gap brazing used to repair OEM gas turbine components. BNi-2 (Ni-7Cr-4.2Si-3B-3Fe), BNi-5 (Ni-19Cr-10Si) and BNi-9 (Ni-15Cr-3.5B) were mixed with MARM247 (Ni-10W-10Co-8.25Cr-5.5Al-3Ta-1Ti-0.7Mo-0.5Fe-0.015B) at ratios of 40, 50, and 60 wt. pct. creating a total of nine experimental filler alloys. The brazes were applied to a 0.06 inch gap in a Rene 108(TM) substrate for mechanical and microstructural analysis. The wettability and flow of each of the experimental alloys were analyzed to determine the required brazing temperature through isothermal spreadability experiments. Bend testing was performed on brazed joints to determine their mechanical properties and maximum angular deflection. The metallurgical driving factors, such as solidification behavior and compositional effects, were analyzed to correlate the resulting microstructural constituents to the mechanical properties developed through experimentation. It was found that because of the solid solubility of silicon into

  7. Braze Process Optimization Involving Conventional Metal/Ceramic Brazing with 50Au-50Cu Alloy

    SciTech Connect

    MALIZIA JR.,LOUIS A.; MEREDITH,KEITH W.; APPEL,DANIEL B.; MONROE,SAUNDRA L.; BURCHETT,STEVEN N.; STEPHENS JR.,JOHN J.

    1999-12-15

    Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. Experience with brazing of hermetic vacuum components has identified the following parameters as influencing the outcome of hydrogen furnace brazed Kovar{trademark} to metallized alumina braze joints: (a) Mo-Mn metallization thickness, sinter fire temperature and porosity (b) Nil plate purity, thickness, and sinter firing conditions (c) peak process temperature, time above liquidus and (d) braze alloy washer thickness. ASTM F19 tensile buttons are being used to investigate the above parameters. The F19 geometry permits determination of both joint hermeticity and tensile strength. This presentation will focus on important lessons learned from the tensile button study: (A) the position of the Kovar{trademark} interlayer can influence the joint tensile strength achieved--namely, off-center interlayers can lead to residual stress development in the ceramic and degrade tensile strength values. Finite element analysis has been used to demonstrate the expected magnitude in strength degradation as a function of misalignment. (B) Time above liquidus (TAL) and peak temperature can influence the strength and alloying level of the resulting braze joint. Excessive TAL or peak temperatures can lead to overbraze conditions where all of the Ni plate is dissolved. (C) Metallize sinter fire processes can influence the morphology and strength obtained from the braze joints.

  8. Effect of Composite Substrates on the Mechanical Behavior of Brazed Joints in Metal-Composite System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Morscher, Gregory N.; Shpargel, Tarah; Asthana, Rajiv

    2006-01-01

    Advanced composite components are being considered for a wide variety of demanding applications in aerospace, space exploration, and ground based systems. A number of these applications require robust integration technologies to join dissimilar materials (metalcomposites) into complex structural components. In this study, three types of composites (C-C, C-SiC, and SiC-SiC) were vacuum brazed to commercially pure Ti using the active metal braze alloy Cusil-ABA (63Ag-35.3Cu-1.75Ti). Composite substrates with as fabricated and polished surfaces were used for brazing. The microstructure and composition of the joint, examined using scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), showed sound metallurgical bonding in all systems. The butt strap tensile (BST) test was performed on bonded specimens at room and elevated temperatures. Effect of substrate composition, interlaminar properties, and surface roughness on the mechanical properties and failure behavior of joints will be discussed.

  9. Effects of Different Braze Materials and Composite Substrates on Composite/Ti Joints

    NASA Technical Reports Server (NTRS)

    Morscher, Gregory N.; Singh, Mrityunjay; Asthana, Rajiv; Shpargel, Tarah

    2007-01-01

    An ever increasing number of applications require robust joining technologies of dissimilar materials. In this study, three types of ceramic composites (C-C, C-SiC, and SiC-SiC) were vacuum brazed to commercially pure Ti using the Cusil-ABA (63 Ag - 35.5 Cu - 1.75 Ti) active metal braze alloy. The study also compared composite specimens as-fabricated and after surface grinding/polishing. A butt-strap tensile shear strength test was used to evaluate the joined structures at room temperature, 270 and 500 C. The elevated temperatures represent possible use temperatures for some heat rejection type applications. Joint strength will be discussed in light of braze wetting and spreading properties, composite properties, and test temperature.

  10. Characterization of exothermic brazing components Skylab experiment M552

    NASA Technical Reports Server (NTRS)

    Pattee, H. E.; Monroe, R. E.

    1973-01-01

    Information developed to characterize flight and ground based samples from the Exothermic Brazing Experiment is detailed. Included is information developed from metallographic observation, chemical analysis, and measurements of component dimensions. Comparisons of the flight and ground based specimens showed that good quality brazes were obtained. Effects of the zero gravity processing were noted on liquid metal flow and braze alloy-base metal reactions. Unusual metallurgical structures exhibited in the nickel brazes made in Skylab were the result of composition variations apparently related to the time-temperature cycle characteristic of this braze.

  11. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    DOEpatents

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  12. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    NASA Astrophysics Data System (ADS)

    Kak, Ajay; Kulshreshtha, P.; Lal, Shankar; Kaul, Rakesh; Ganesh, P.; Pant, K. K.; Abhinandan, Lala

    2012-11-01

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  13. Reaction layer characterization of the braze joint of silicon nitride to stainless steel

    NASA Astrophysics Data System (ADS)

    Xu, R.; Indacochea, J. E.

    1994-10-01

    This investigation studies the role of titanium in the development of the reaction layer in braze joining silicon nitride to stainless steel using titanium-active copper-silver filler metals. This reaction layer formed as a result of titanium diffusing to the filler metal/silicon nitride interface and reacting with the silicon nitride to form the intermetallics, titanium nitride (TiN) and titanium suicide (Ti 5Si3). This reaction layer, as recognized in the literature, allows wetting of the ceramic substrate by the molten filler metal. The reaction layer thickness increases with temperature and time. Its growth rate obeys the parabolic relationship. Activation energies of 220.1 and 210.9 kj/mol were calculated for growth of the reaction layer for the two filler metals used. These values are close to the activation energy of nitrogen in TiN (217.6 kj/mol). Two filler metals were used in this study, Ticusil (68.8 wt% Ag, 26.7 wt% Cu, 4.5 wt% Ti) and CB4 (70.5 wt% Ag, 26.5 wt% Cu, 3.0 wt% Ti). The joints were processed in vacuum at temperatures of 840 to 900 °C at various times. Bonding strength is affected by reaction layer thickness in the absence of Ti-Cu intermetallics in the filler metal matrix.

  14. Thermal and Fluid Flow Brazing Simulations

    SciTech Connect

    HOSKING, FLOYD MICHAEL; GIANOULAKIS,STEVEN E.; GIVLER,RICHARD C.; SCHUNK,P. RANDALL

    1999-12-15

    The thermal response of fixtured parts in a batch-type brazing furnace can require numerous, time-consuming development runs before an acceptable furnace schedule or joint design is established. Powerful computational simulation tools are being developed to minimize the required number of verification experiments, improve furnace throughput, and increase product yields. Typical furnace simulations are based on thermal, fluid flow, and structural codes that incorporate the fundamental physics of the brazing process. The use of massively parallel computing to predict furnace and joint-level responses is presented. Measured and computed data are compared. Temperature values are within 1-270 of the expected peak brazing temperature for different loading conditions. Sensitivity studies reveal that the thermal response is more sensitive to the thermal boundary conditions of the heating enclosure than variability y in the materials data. Braze flow simulations predict fillet geometry and free surface joint defects. Dynamic wetting conditions, interfacial reactions, and solidification structure add a high degree of uncertainty to the flow results.

  15. Welding/brazing for Space Station repair

    NASA Technical Reports Server (NTRS)

    Dickinson, David W.; Babel, H. W.; Conaway, H. R.; Hooper, W. H.

    1990-01-01

    Viewgraphs on welding/brazing for space station repair are presented. Topics covered include: fabrication and repair candidates; debris penetration of module panel; welded repair patch; mechanical assembly of utility fluid line; space station utility systems; Soviet aerospace fabrication - an overview; and processes under consideration.

  16. Nickel-chromium-silicon brazing filler metal

    DOEpatents

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  17. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1990-07-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  18. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, Jay Kevin

    1998-01-01

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprising corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant.

  19. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, J.K.

    1998-07-07

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprises corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant. 6 figs.

  20. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1995-01-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99 gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  1. Vacuum brazing of carbon nanotube strands

    NASA Astrophysics Data System (ADS)

    Wu, Wei

    Carbon nanotubes (CNTs) discovered at 1991 have attracted great interest for applications in Nano-Electro-Mechanical-Systems (NEMS). However, the search for methods to join CNTs with metallic parts has been a worldwide challenge. Many efforts have been devoted to manipulating individual CNTs and joining them to each other. Joining processes so far attempted are premature and fall short of efficiency for joint quality evaluation. Thus, it has been found necessary to work on macro CNTs strands which are easy to handle via macro joining techniques. In this study, vacuum brazing technology has been developed for joining macro CNTs strands with Ni using a Ti-Ag-Cu alloy. The brazing mechanism has been confirmed as due to TiC formation at the CNTs/Ti-Ag-Cu interface. To evaluate this novel vacuum brazing technique for CNTs joining, the temperature effect on the brazing mechanism, microstructure and stoichiometry at joint interface needed to be understood. Firstly, the influence of temperature (from room temperature to 1000°C) on mechanical behaviour of CNTs was well examined. The ultimate tensile strength (UTS) of CNTs was measured to be a maximum at 900°C. Then, the mechanical performance of the joints was investigated from 850°C to 1000°C, and the fracture modes of the joints were identified. The UTS of joint also achieves maximum at 900°C. Below 900°C, due to little TiC formation, the bonding is weak thus leading to interfacial fracture. Above 900°C, due to much TiC formation, the bonding is strong thus resulting in CNTs fracture. Furthermore, the vacuum brazing technique was applied to join CNTs to Ni contact wires used as a lamp filament. Compared to the filament joined by Ag paste or mechanical connection, the illumination of the brazed CNTs filament was stronger. The current density of the brazed filament was superior to the Ag paste connected filament. This may represent a promising way to produce energy saving lamps.

  2. Development of the weld-braze joining process

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1973-01-01

    A joining process, designated weld-brazing, was developed which combines resistance spot welding and brazing. Resistance spot welding is used to position and aline the parts, as well as to establish a suitable faying-surface gap for brazing. Fabrication is then completed at elevated temperature by capillary flow of the braze alloy into the joint. The process was used successfully to fabricate Ti-6Al-4V alloy joints by using 3003 aluminum braze alloy and should be applicable to other metal-braze systems. Test results obtained on single-overlap and hat-stiffened panel specimens show that weld-brazed joints were superior in tensile shear, stress rupture, fatigue, and buckling compared with joints fabricated by conventional means. Another attractive feature of the process is that the brazed joint is hermetically sealed by the braze material, which may eliminate many of the sealing problems encountered with riveted or spot welded structures. The relative ease of fabrication associated with the weld-brazing process may make it cost effective over conventional joining techniques.

  3. Innovation diffusion on time-varying activity driven networks

    NASA Astrophysics Data System (ADS)

    Rizzo, Alessandro; Porfiri, Maurizio

    2016-01-01

    Since its introduction in the 1960s, the theory of innovation diffusion has contributed to the advancement of several research fields, such as marketing management and consumer behavior. The 1969 seminal paper by Bass [F.M. Bass, Manag. Sci. 15, 215 (1969)] introduced a model of product growth for consumer durables, which has been extensively used to predict innovation diffusion across a range of applications. Here, we propose a novel approach to study innovation diffusion, where interactions among individuals are mediated by the dynamics of a time-varying network. Our approach is based on the Bass' model, and overcomes key limitations of previous studies, which assumed timescale separation between the individual dynamics and the evolution of the connectivity patterns. Thus, we do not hypothesize homogeneous mixing among individuals or the existence of a fixed interaction network. We formulate our approach in the framework of activity driven networks to enable the analysis of the concurrent evolution of the interaction and individual dynamics. Numerical simulations offer a systematic analysis of the model behavior and highlight the role of individual activity on market penetration when targeted advertisement campaigns are designed, or a competition between two different products takes place.

  4. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  5. Evaluation of brazed silicon nitride joints: Microstructure and mechanical properties

    SciTech Connect

    Peteves, S.D.; Nicholas, M.G.

    1996-06-01

    Sintered Si{sub 3}N{sub 4} has been bonded to itself and to AISI 316 steel by the active-metal brazing route. A commercial Ag-35Cu-1.6Ti filler has been used with joining taking place during a 30 min hold at 850 C under vacuum. Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints have been produced with strength distribution (average bend strength = 773.5 MPa, Weibull modulus = 11.2) similar to that of the monolithic ceramic. Direct brazing of the Si{sub 3}N{sub 4} to AISI 316 steel was unsuccessful. However, reliably strong (bend strength of 250--400 MPa) ceramic/steel joints with 20 x 20 mm{sup 2} cross sections were fabricated by using Cu, Mo, or Nb interlayers. The most potent interlayer used in this work was Mo, whose coefficient of thermal expansion matches best that of the ceramic.

  6. Development of Brazing Technology for Use in High- Temperature Gas Separation Equipment

    SciTech Connect

    Weil, K.S.; Hardy, J.S.; Kim, J.Y.

    2003-04-23

    The development of high-temperature electrochemical devices such as oxygen and hydrogen separators, fuel gas reformers, solid oxide fuel cells, and chemical sensors is part of a rapidly expanding segment of the solid state technology market. These devices employ an ionic conducting ceramic as the active membrane that establishes the electrochemical potential of the device, either under voltage (i.e. to carry out gas separation) or under chemical gradient (to develop an electrical potential and thereby generate electrical power). Because the device operates under an ionic gradient that develops across the electrolyte, hermiticity across this layer is paramount. That is, not only must this thin ceramic membrane be dense with no interconnected porosity, but it must be connected to the rest of the device, typically constructed from a heat resistant alloy, with a high-temperature, gas-tight seal. A significant engineering challenge in fabricating these devices is how to effectively join the thin electrochemically active membrane to the metallic body of the device such that the resulting seal is hermetic, rugged, and stable during continuous high temperature operation. Active metal brazing is the typical method of joining ceramic and metal engineering components. It employs a braze alloy that contains one or more reactive elements, often titanium, which will chemically reduce the ceramic faying surface and greatly improve its wetting behavior and adherence with the braze. However, recent studies of these brazes for potential use in fabricating high-temperature electrochemical devices revealed problems with interfacial oxidation and subsequent joint failure [1,2]. Specifically, it was found that the introduction of the ceramic electrolyte and/or heat resistant metal substrate dramatically affects the inherent oxidation behavior of the braze, often in a deleterious manner. These conclusions pointed to the need for an oxidation resistant, high-temperature ceramic

  7. Mechanical properties of high-temperature brazed titanium materials

    SciTech Connect

    Lugscheider, E.; Broich, U.; Koetzing, B.

    1994-12-31

    Titanium and its alloys are of main interest for several fields of application. Because of rising demands on permanent structural parts and increasing complexity of components, it is important to obtain an adequate joining technique, which on the one hand does not restrict the mechanical properties of the parent metal too much and on the other hand is inexpensive and flexible. These requirements can be fulfilled best by application of high-temperature brazing technology, employing titanium base filler metals. Among existing joining techniques, the vacuum brazing process conducted in a vacuum furnace and the induction brazing process are of practical relevance. The mechanical properties of high-temperature brazed titanium materials are strongly dependent on process parameters, such as brazing time and brazing temperature and even more crucially on brazing gap size. Under optimized brazing conditions, the tensile strength of high-temperature brazed TiAl6V4-joints, for example, reach about 950 MPa, where the Pd-containing alloy is slightly superior to TiCu20Ni20 filler metal. Most of the tensile specimens break in the base metal at some distance to the brazing zone, indicating that the tensile strength of the joint is comparable to that of the bulk material. The thermal stability of the brazed titanium joints has been investigated by doing tensile tests at elevated temperatures. These experiments have shown that the tensile strength of TiAl6VA- joints for example are going to be reduced by 30% when exposing the brazed samples to 300{degrees}C. However, the tensile specimen broke in the bulk material, indicating that the tensile strength of bulk TiAl6V4 is also reduced at elevated temperatures.

  8. Applying Taguchi Methods To Brazing Of Rocket-Nozzle Tubes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Bellows, William J.; Deily, David C.; Brennan, Alex; Somerville, John G.

    1995-01-01

    Report describes experimental study in which Taguchi Methods applied with view toward improving brazing of coolant tubes in nozzle of main engine of space shuttle. Dr. Taguchi's parameter design technique used to define proposed modifications of brazing process reducing manufacturing time and cost by reducing number of furnace brazing cycles and number of tube-gap inspections needed to achieve desired small gaps between tubes.

  9. Evaluation of Brazed Joints Using Failure Assessment Diagram

    NASA Technical Reports Server (NTRS)

    Flom, Yury

    2012-01-01

    Fitness-for service approach was used to perform structural analysis of the brazed joints consisting of several base metal / filler metal combinations. Failure Assessment Diagrams (FADs) based on tensile and shear stress ratios were constructed and experimentally validated. It was shown that such FADs can provide a conservative estimate of safe combinations of stresses in the brazed joints. Based on this approach, Margins of Safety (MS) of the brazed joints subjected to multi-axial loading conditions can be evaluated..

  10. One-step brazing process for CFC monoblock joints and mechanical testing

    NASA Astrophysics Data System (ADS)

    Casalegno, V.; Salvo, M.; Murdaca, S.; Ferraris, M.

    2009-09-01

    A new method of joining CFC to copper (CFC/Cu) and CFC/Cu to CuCrZr alloy (CFC/Cu/CuCrZr) was previously developed for the flat-type configuration. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC, Cu and CuCrZr) can be performed in a single heat treatment using the same non-active brazing alloy. The composite surface was previously modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The feasibility of this process also for monoblock geometry is described in this work. The thermal fatigue resistance of the joined samples (quenching from 450 °C to RT; 50 cycles) was tested and the joints were characterized by apparent shear tests before and after thermal fatigue. The apparent shear strength of the CFC/Cu/CuCrZr joined samples was unaffected after these thermal fatigue tests.

  11. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    NASA Technical Reports Server (NTRS)

    Quinn, Gregory; Gleason, Brian; Beringer, Woody; Stephen, Ryan

    2010-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from 4 suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used nickel and active braze allows to prepare the carbon fibers for joining with aluminum. This approach was repeatable and scalable with improved strength and thermal conductance when compared with epoxy bonding.

  12. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  13. Ultrasonic scanning system for inspection of brazed tube joints

    NASA Technical Reports Server (NTRS)

    Haynes, J. L.; Maurer, N. A.

    1972-01-01

    An ultrasonic scanning system used to inspect and evaluate in-place brazed tube joints is considered. The system was designed, developed, and built especially for nondestructive testing and was selected because of its known response to brazing defects not associated with material density changes. The scan system is capable of scanning brazed joints in union, tee, elbow and cross configuration of 3/16-inch through 5/8-inch diameters. It is capable of detecting brazed defects as small as 0.008 by 0.010-inch, which exceeds the 0.015-inch diameter defect resolution required by specification.

  14. Spot brazing of aluminum to copper with a cover plate

    NASA Astrophysics Data System (ADS)

    Hayashi, Junya; Miyazawa, Yasuyuki

    2014-08-01

    It is difficult to join dissimilar metals when an intermetallic compound is formed at the joining interface. Spot brazing can be accomplished in a short time by resistance heating. Therefore, it is said that the formation of a intermetallic compound can be prevented. In this study, aluminum and copper were joined by spot brazing with a cover plate. The cover plate was used to supply heat to base metals and prevent heat dissipation from the base metals. The ability to braze Al and Cu was investigated by observation and analysis. Pure aluminum (A1050) plate and oxygen-free copper (C1020) plate were used as base metals. Cu-Ni-Sn-P brazing filler was used as the brazing filler metal. SPCC was employed as cover plate. Brazing was done with a micro spot welder under an argon gas atmosphere. Brazing ability was estimated by tensile shear strength and cross sectional microstructure observation. Al and Cu can be joined by spot brazing with Cu-Ni-Sn-P brazing filler and cover plate.

  15. Activity and diffusion of metals in binary aluminum alloys

    SciTech Connect

    Jao, C. S.

    1980-12-01

    To determine the activity of zinc in Zn-Al alloys, the electromotive force (emf) of the cell: Zn/ZnCl/sub 2/-KC1 (eut)/Zn,Al was measured at temperatures between 569.5 K (296.5C) and 649.5 K (376.5C). The applicability of a two-suffix Margules equation was demonstrated, in good agreement with theoretical expectations. The diffusion coefficient of Zn in Al determined from a planar diffusion model for the experimental data was about 3 x 10/sup -10/ cm/sup 2//sec to 2 x 10/sup -9/ cm/sup 2//sec in the range of temperature studied. This is higher than that found in the literature. The most plausible reason appears to be the high alumina concentration in the working electrode because of partial oxidation. Oxidation of the alloying metals was the primary cause of poor alloying between calcium/or zinc and aluminum, thereby frustrating similar measurements at a Ca-Al/or Zn-Al alloy. The literature on the activity of calcium and zinc is aluminum is reviewed.

  16. The story of laser brazing technology

    NASA Astrophysics Data System (ADS)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  17. A viscoplastic theory for braze alloys

    SciTech Connect

    Neilsen, M.K.; Burchett, S.N.; Stone, C.M.; Stephens, J.J.

    1996-04-01

    A new viscoplastic theory for CusilABA and other braze alloys has been developed. Like previous viscoplastic theories,this new theory uses a hyperbolic sine function of effective stress in its kinetic equation for the inelastic strain rate. This new theory has an internal state variable which accounts for isotropic hardening and recovery and a second-order, internal state tensor which accounts for kinematic hardening and recovery. Unlike previous theories, the new theory uses evolution equations for the state variables which describe competing mechanisms of power law hardening and static recovery. The evolution equations used in previous theories describe competing mechanisms of linear hardening, dynamic and static recovery. The new viscoplastic theory was implemented in several finite element codes and used in several metal-to-ceramic brazing simulations. Two approaches for obtaining material parameters for the new viscoplastic theory were developed.

  18. Brazing of copper to stainless steel with a low-silver-content brazing filler metal

    NASA Astrophysics Data System (ADS)

    Fukikoshi, Tatsuya; Watanabe, Yūki; Miyazawa, Yasuyuki; Kanasaki, Fumio

    2014-08-01

    The brazing of copper to stainless steel (SUS304 JIS) was performed using a low- silver-content brazing filler metal, Ag-50Cu, under an Ar gas atmosphere with a conventional furnace, owing to the potential economic benefits of using low-silver-content filler metals. The brazeability of the low-silver-content brazing filler metal to copper and SUS304 was investigated. A good joint was obtained, and a drastic dissolution reaction occurred at the copper side. Molten BAg8 penetrated along the crystal grain boundary of the copper base metal when BAg8 was used as the filler metal. This was caused by the dissolution of Ni from the stainless steel into the molten filler metal. Ag-50Cu, which was investigated in this work, can be used instead of BAg8 filler metal.

  19. Diffuse γ-ray emission from misaligned active galactic nuclei

    SciTech Connect

    Di Mauro, M.; Donato, F.; Calore, F.; Ajello, M.; Latronico, L.

    2014-01-10

    Active galactic nuclei (AGNs) with jets seen at small viewing angles are the most luminous and abundant objects in the γ-ray sky. AGNs with jets misaligned along the line of sight appear fainter in the sky but are more numerous than the brighter blazars. We calculate the diffuse γ-ray emission due to the population of misaligned AGNs (MAGNs) unresolved by the Large Area Telescope (LAT) on the Fermi Gamma-ray Space Telescope (Fermi). A correlation between the γ-ray luminosity and the radio-core luminosity is established and demonstrated to be physical by statistical tests, as well as compatible with upper limits based on Fermi-LAT data for a large sample of radio-loud MAGNs. We constrain the derived γ-ray luminosity function by means of the source-count distribution of the radio galaxies detected by the Fermi-LAT. We finally calculate the diffuse γ-ray flux due to the whole MAGN population. Our results demonstrate that MAGNs can contribute from 10% up to nearly the entire measured isotropic gamma-ray background. We evaluate a theoretical uncertainty on the flux of almost an order of magnitude.

  20. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    NASA Astrophysics Data System (ADS)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  1. Control of Interfacial Reactivity Between ZrB2 and Ni-Based Brazing Alloys

    NASA Astrophysics Data System (ADS)

    Valenza, F.; Muolo, M. L.; Passerone, A.; Cacciamani, G.; Artini, C.

    2012-05-01

    Transition metals diborides (Ti,Zr,Hf)B2 play a key role in applications where stability at extremely high temperatures and damage tolerance are required; however, much research has still to be done to optimize the joining of these materials to themselves or to other high-temperature materials. In this study, the reactivity at the solid-liquid interface between ZrB2 ceramics and Ni-based brazing alloys has been addressed; it is shown how the reactivity and the dissolution of the solid phase can be controlled and even suppressed by adjusting the brazing alloy composition on the basis of thermodynamic calculations. Wetting experiments on ZrB2 ceramics by Ni, Ni-B 17 at.%, and Ni-B 50 at.% were performed at 1500 and 1200 °C by the sessile drop technique. The obtained interfaces were characterized by optical microscopy and SEM-EDS, and interpreted by means of the ad hoc-calculated B-Ni-Zr ternary diagram. A correlation among microstructures, substrate dissolution, shape of the drops, spreading kinetics, and the phase diagram was found. The effect on the interfacial reactivity of Si3Ni4 used as a sintering aid and issues related to Si diffusion into the brazing alloy are discussed as well.

  2. Microstructural characterization of titanium to 304 stainless steel brazed joints

    SciTech Connect

    Camargo, P.R.C.; Liu, S. . Center for Welding and Joining Research); Trevisan, R.E. . Dept. of Fabrication Engineering)

    1993-12-01

    The formation of intermetallic compounds in brazed joints between titanium and 304 stainless steel is of major concern, since they considerably degrade the joint properties. This research examined the vacuum brazing of commercially pure titanium to 304 stainless steel using two different silver-copper brazing filler metals. Pure copper and silver were used to prepare the brazing filler metals in these experiments. Special attention was given to the characterization of the different phases formed at the brazed joint and the effect of the intermetallic compounds on the mechanical properties of the brazed joints. Light and electron microscopy, electron probe microanalysis, microhardness, and shear testing were used to support the investigation. From the mechanical properties point of view, brazed joints using an eutectic composition filler metal (Ag-28 wt-% Cu) proved to be superior compared to the joints prepared with a filler metal of composition Ag-46 wt-% Cu. To maximize the shear strength of the joint, the brazing time must be optimized such that interfacial reactions, titanium-iron intermetallics formation are minimized.

  3. Silver-palladium braze alloy recovered from masking materials

    NASA Technical Reports Server (NTRS)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  4. Evaluation of Margins of Safety in Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Len; Powell, Mollie M.; Soffa, Matthew A.; Rommel, Monica L.

    2009-01-01

    One of the essential steps in assuring reliable performance of high cost critical brazed structures is the assessment of the Margin of Safety (MS) of the brazed joints. In many cases the experimental determination of the failure loads by destructive testing of the brazed assembly is not practical and cost prohibitive. In such cases the evaluation of the MS is performed analytically by comparing the maximum design loads with the allowable ones and incorporating various safety or knock down factors imposed by the customer. Unfortunately, an industry standard methodology for the design and analysis of brazed joints has not been developed. This paper provides an example of an approach that was used to analyze an AlBeMet 162 (38%Be-62%Al) structure brazed with the AWS BAlSi-4 (Al-12%Si) filler metal. A practical and conservative interaction equation combining shear and tensile allowables was developed and validated to evaluate an acceptable (safe) combination of tensile and shear stresses acting in the brazed joint. These allowables are obtained from testing of standard tensile and lap shear brazed specimens. The proposed equation enables the assessment of the load carrying capability of complex brazed joints subjected to multi-axial loading.

  5. Flaw Tolerance in Lap Shear Brazed Joints. Part 1

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Liqin; Obenschain, Arthur F. (Technical Monitor)

    2002-01-01

    Vacuum brazing is a viable process to achieve strong permanent and hermetic joints in space. As in any joining process, brazed Joints have various imperfections and defects. It is important to understand the impact that flaws have on the load carrying capacity and performance of the brazed joints. This study focuses on the behavior of lap shear joints due to their engineering importance in brazed aerospace structures. In Part 1 an average shear strength capabilitY and failure modes of the single lap joints are explored. Specimens comprised of 0.090 inch thick 347 stainless steel sheet brazed with pure silver are tested in accordance with the AWS C3.2 standard. Comparison of the measured loads and average shear stresses at failure with the Finite Element Analysis (FEA) of the same specimens as a function of the overlap lengths shows excellent correlation between the experimental and calculated values for the defect-free lap joints. In Part 2, various flaws will be introduced in the test specimens to simulate lack of braze coverage in the lap joints. Mechanical testing and FEA will be performed on these joints to verify if behavior of ductile ]appoints containing flaws is similar to the joints with the reduced braze area. Finally, in Part 3, the results obtained in Part 1 and 2 will be applied to the brazed assembly to evaluate a load carrying capability of the structural lap joint containing defects.

  6. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    NASA Astrophysics Data System (ADS)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  7. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  8. Tube dimpling tool assures accurate dip-brazed joints

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.

    1968-01-01

    Portable, hand-held dimpling tool assures accurate brazed joints between tubes of different diameters. Prior to brazing, the tool performs precise dimpling and nipple forming and also provides control and accurate measuring of the height of nipples and depth of dimples so formed.

  9. Thermal response of ceramic components during electron beam brazing

    SciTech Connect

    Voth, T.E.; Gianoulakis, S.E.; Halbleib, J.A.

    1996-03-01

    Ceramics are being used increasingly in applications where high temperatures are encountered such as automobile and gas turbine engines. However, the use of ceramics is limited by a lack of methods capable of producing strong, high temperature joints. This is because most ceramic-ceramic joining techniques, such as brazing, require that the entire assembly be exposed to high temperatures in order to assure that the braze material melts. Alternatively, localized heating using high energy electron beams may be used to selectively heat the braze material. In this work, high energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron and thermal transport equations are solved using Monte Carlo and finite element techniques. Results indicate that increased electron beam current decreases time to melt as well as required cooling time. Vacuum furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.

  10. Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

    NASA Astrophysics Data System (ADS)

    Laik, A.; Shirzadi, A. A.; Sharma, G.; Tewari, R.; Jayakumar, T.; Dey, G. K.

    2015-02-01

    Microstructural evolution and interfacial reactions during vacuum brazing of grade-2 Ti and 304L-type stainless steel (SS) using eutectic alloy Ag-28 wt pct Cu were investigated. A thin Ni-depleted zone of -Fe(Cr, Ni) solid solution formed on the SS-side of the braze zone (BZ). Cu from the braze alloy, in combination with the dissolved Fe and Ti from the base materials, formed a layer of ternary compound , adjacent to Ti in the BZ. In addition, four binary intermetallic compounds, CuTi, CuTi, CuTi and CuTi formed as parallel contiguous layers in the BZ. The unreacted Ag solidified as islands within the layers of CuTi and CuTi. Formation of an amorphous phase at certain locations in the BZ could be revealed. The -Ti(Cu) layer, formed due to diffusion of Cu into Ti-based material, transformed to an -Ti + CuTi eutectoid with lamellar morphology. Tensile test showed that the brazed joints had strength of 112 MPa and failed at the BZ. The possible sequence of events that led to the final microstructure and the mode of failure of these joints were delineated.

  11. The Effect of Composition on the Wetting Behavior and Joint Strength of the Ag-CuO Reactive Air Braze

    SciTech Connect

    Weil, K. Scott; Coyle, Christopher A.; Kim, Jin Yong Y.; Hardy, John S.

    2003-05-15

    One of the challenges in manufacturing solid-state electrochemical devices is in joining the ceramic and metallic components such that the resulting joint is rugged, hermetic, and stable under continuous high temperature operation in an oxidizing atmosphere. A well proven method of joining dissimilar materials is by brazing. Unfortunately many of the commercially available ceramic-to-metal braze alloys exhibit oxidation behavior which is unacceptable for potential use in a high temperature electrochemical device. An alternative braze alloy composition designed for oxidation resistance has been developed to join ferritic stainless steel to a variety of electrochemically active ceramic membranes including YSZ, nickel oxide, and mixed conducting perovskite oxides. The results of this study to date will be discussed.

  12. Mechanical characterization and modeling of brazed EUROFER-tungsten-joints

    NASA Astrophysics Data System (ADS)

    Chehtov, T.; Aktaa, J.; Kraft, O.

    2007-08-01

    Within the scope of the European fusion power plant study for development of a He-cooled divertor, a tungsten-steel joint has been considered. A preferable joining technique is high temperature brazing. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. The components of the joint are exposed to mechanical and cyclic thermal loads which give rise to development of high stresses and could lead to failure. Brazed joints of tungsten alloy and ferritic-martensitic steel using different brazing filler materials were studied both experimentally and theoretically. Finite element computations have been performed to calculate the stress distribution and to investigate their evolution within the course of the operational thermal load. Sample joint specimen have been brazed, investigated with respect to their microstructure, and mechanically characterized by performing bend and notched bar impact testing at different temperatures. Some plastic deformation and relatively low impact energies were measured.

  13. Flaw Tolerance in Lap Shear Brazed Joints. Part 1

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Li-Qin

    2003-01-01

    Furnace brazing is a joining process used in the aerospace and other industries to produce strong permanent and hermetic structural joints. As in any joining process, brazed joints have various imperfections and defects. At the present time, our understanding of the influence of the internal defects on the strength of the brazed joints is not adequate. The goal of this 3-part investigation is to better understand the properties and failure mechanisms of the brazed joints containing defects. This study focuses on the behavior of the brazed lap shear joints because of their importance in manufacturing aerospace structures. In Part 1, an average shear strength capability and failure modes of the single lap joints are explored. Stainless steel specimens brazed with pure silver are tested in accordance with the AWS C3.2 standard. Comparison of the failure loads and the ultimate shear strength with the Finite Element Analysis (FEA) of the same specimens as a function of the overlap widths shows excellent correlation between the experimental and calculated values for the defect-free lap joints. A damage zone criterion is shown to work quite well in understanding the failure of the braze joints. In Part 2, the findings of the Part 1 will be verified on the larger test specimens. Also, various flaws will be introduced in the test specimens to simulate lack of braze coverage in the lap joints. Mechanical testing and FEA will be performed on these joints to verify that behavior of the flawed ductile lap joints is similar to joints with a reduced braze area. Finally, in Part 3, the results obtained in Parts 1 and 2 will be applied to the actual brazed structure to evaluate the load-carrying capability of a structural lap joint containing discontinuities. In addition, a simplified engineering procedure will be offered for the laboratory testing of the lap shear specimens.

  14. Development of a Brazing Alloy for the Mechanically Alloyed High Temperature Sheet Material INCOLOY Alloy MA 956.

    DTIC Science & Technology

    1981-09-01

    well established that joining these alloys by conventional fusion welding techniques has presented problems, especially in achieving good quality high...temperature joint properties, mainly because of agglomeration of the dispersoid in the weld bead. Brazing, diffusion bonding and transient liquid...produced mechanically alloyed iron based sheet material, INQ)LOY alloy MA956, has excellent high temperature strength and corrosion resistance and has

  15. Evidence-based approaches to dissemination and diffusion of physical activity interventions.

    PubMed

    Owen, Neville; Glanz, Karen; Sallis, James F; Kelder, Steven H

    2006-10-01

    With the increasing availability of effective, evidence-based physical activity interventions, widespread diffusion is needed. We examine conceptual foundations for research on dissemination and diffusion of physical activity interventions; describe two school-based program examples; review examples of dissemination and diffusion research on other health behaviors; and examine policies that may accelerate the diffusion process. Lack of dissemination and diffusion evaluation research and policy advocacy is one of the factors limiting the impact of evidence-based physical activity interventions on public health. There is the need to collaborate with policy experts from other fields to improve the interdisciplinary science base for dissemination and diffusion. The promise of widespread adoption of evidence-based physical activity interventions to improve public health is sufficient to justify devotion of substantial resources to the relevant research on dissemination and diffusion.

  16. Brazing of alumina with Ti-Cu-0 dilute ceramics

    SciTech Connect

    Mohr, C.; Carim, A.H.

    1994-12-31

    The joining of ceramics using active metal braze alloys (such as Ag-Cu-Ti mixtures) produces a layered structure of interfacial reaction products, often including one or more `dilute ceramic` compounds. These phases have composition M{sub a}X{sub b} where M is one or more metallic elements, X is a light element such as carbon, oxygen, nitrogen, or boron, and a {much_gt} b. Replacing the active metal used in ceramic joints with one of these dilute ceramics would result in a joint without residual metal at the interface. The closer thermal expansion match with the substrate and the higher melting temperature of the dilute ceramic should reduce residual stresses and may improve high-temperature stability and strength. The work reported here is an initial study of the brazing of Al{sub 2}O{sub 3} using the dilute ceramics Ti{sub 4}Cu{sub 2}O and Ti{sub 3}Cu{sub 3}O. This is the first attempt to join ceramics directly with these transitional compounds as the interlayers. Recent efforts have made the ternary Ti-Cu-O phases available in bulk form and have provided information about their properties. Both solid slices and powders of the dilute ceramics were used to join alumina slabs to one another. Interlayer-substrate reactions must still occur in order to form a strong joint. This investigation concentrates on joint fabrication and on identification of reaction products and interface morphology using x-ray diffraction (XRD) and electron probe microanalysis (EPMA). The observed reaction products are discussed in light of the previously determined phase stabilities for the Ti-Cu-Al-O system.

  17. Recurrent activating ACVR1 mutations in diffuse intrinsic pontine glioma.

    PubMed

    Taylor, Kathryn R; Mackay, Alan; Truffaux, Nathalène; Butterfield, Yaron S; Morozova, Olena; Philippe, Cathy; Castel, David; Grasso, Catherine S; Vinci, Maria; Carvalho, Diana; Carcaboso, Angel M; de Torres, Carmen; Cruz, Ofelia; Mora, Jaume; Entz-Werle, Natacha; Ingram, Wendy J; Monje, Michelle; Hargrave, Darren; Bullock, Alex N; Puget, Stéphanie; Yip, Stephen; Jones, Chris; Grill, Jacques

    2014-05-01

    Diffuse intrinsic pontine gliomas (DIPGs) are highly infiltrative malignant glial neoplasms of the ventral pons that, due to their location within the brain, are unsuitable for surgical resection and consequently have a universally dismal clinical outcome. The median survival time is 9-12 months, with neither chemotherapeutic nor targeted agents showing substantial survival benefit in clinical trials in children with these tumors. We report the identification of recurrent activating mutations in the ACVR1 gene, which encodes a type I activin receptor serine/threonine kinase, in 21% of DIPG samples. Strikingly, these somatic mutations (encoding p.Arg206His, p.Arg258Gly, p.Gly328Glu, p.Gly328Val, p.Gly328Trp and p.Gly356Asp substitutions) have not been reported previously in cancer but are identical to mutations found in the germ line of individuals with the congenital childhood developmental disorder fibrodysplasia ossificans progressiva (FOP) and have been shown to constitutively activate the BMP-TGF-β signaling pathway. These mutations represent new targets for therapeutic intervention in this otherwise incurable disease.

  18. Assessing the sensitivity of diffusion MRI to detect neuronal activity directly

    PubMed Central

    Bai, Ruiliang; Stewart, Craig V.; Plenz, Dietmar; Basser, Peter J.

    2016-01-01

    Functional MRI (fMRI) is widely used to study brain function in the neurosciences. Unfortunately, conventional fMRI only indirectly assesses neuronal activity via hemodynamic coupling. Diffusion fMRI was proposed as a more direct and accurate fMRI method to detect neuronal activity, yet confirmative findings have proven difficult to obtain. Given that the underlying relation between tissue water diffusion changes and neuronal activity remains unclear, the rationale for using diffusion MRI to monitor neuronal activity has yet to be clearly established. Here, we studied the correlation between water diffusion and neuronal activity in vitro by simultaneous calcium fluorescence imaging and diffusion MR acquisition. We used organotypic cortical cultures from rat brains as a biological model system, in which spontaneous neuronal activity robustly emerges free of hemodynamic and other artifacts. Simultaneous fluorescent calcium images of neuronal activity are then directly correlated with diffusion MR signals now free of confounds typically encountered in vivo. Although a simultaneous increase of diffusion-weighted MR signals was observed together with the prolonged depolarization of neurons induced by pharmacological manipulations (in which cell swelling was demonstrated to play an important role), no evidence was found that diffusion MR signals directly correlate with normal spontaneous neuronal activity. These results suggest that, whereas current diffusion MR methods could monitor pathological conditions such as hyperexcitability, e.g., those seen in epilepsy, they do not appear to be sensitive or specific enough to detect or follow normal neuronal activity. PMID:26941239

  19. Assessing the sensitivity of diffusion MRI to detect neuronal activity directly.

    PubMed

    Bai, Ruiliang; Stewart, Craig V; Plenz, Dietmar; Basser, Peter J

    2016-03-22

    Functional MRI (fMRI) is widely used to study brain function in the neurosciences. Unfortunately, conventional fMRI only indirectly assesses neuronal activity via hemodynamic coupling. Diffusion fMRI was proposed as a more direct and accurate fMRI method to detect neuronal activity, yet confirmative findings have proven difficult to obtain. Given that the underlying relation between tissue water diffusion changes and neuronal activity remains unclear, the rationale for using diffusion MRI to monitor neuronal activity has yet to be clearly established. Here, we studied the correlation between water diffusion and neuronal activity in vitro by simultaneous calcium fluorescence imaging and diffusion MR acquisition. We used organotypic cortical cultures from rat brains as a biological model system, in which spontaneous neuronal activity robustly emerges free of hemodynamic and other artifacts. Simultaneous fluorescent calcium images of neuronal activity are then directly correlated with diffusion MR signals now free of confounds typically encountered in vivo. Although a simultaneous increase of diffusion-weighted MR signals was observed together with the prolonged depolarization of neurons induced by pharmacological manipulations (in which cell swelling was demonstrated to play an important role), no evidence was found that diffusion MR signals directly correlate with normal spontaneous neuronal activity. These results suggest that, whereas current diffusion MR methods could monitor pathological conditions such as hyperexcitability, e.g., those seen in epilepsy, they do not appear to be sensitive or specific enough to detect or follow normal neuronal activity.

  20. Brazing Si{sub 3}N{sub 4} ceramic to AISI 5140 steel under pressure

    SciTech Connect

    Liu, W.Y.; Yao, S.W.; Qu, J.X.

    1996-04-01

    Pressures (0 to 40 MPa) were applied to the joints of Si{sub 3}N{sub 4} ceramic to 5,140 steel during vacuum brazing with Ag-Cu-Ti active filler metal. Pressurization started at various temperatures (873, 973, and 1,073 K) and ended at room temperature during cooling. Results show that there is an optimum starting temperature to pressurize, at which the maximum room temperature shear strength of the joint is obtained.

  1. Macroblock manufacturing by 'hip assisted brazing' method

    NASA Astrophysics Data System (ADS)

    Chaumat, G.; Le Gallo, P.; Le Marois, G.; Moret, F.; Deschamp, P.

    1996-10-01

    The aim of this work was to demonstrate the potential of an original technology which allows the manufacturing of large size so-called carbon fibre composite 'macroblock' tube-in-tile components associated with a reliability for a future industrial production. This process includes the combinations of two techniques: (a) a hot isostatic pressing cycle to allow intimate contact of a copper tube with a CFC block during all the process; (b) a brazing operation during the HIP cycle to perform a good joint between both substrates. Finally, two prototypes have been realized and a non destructive evaluation of the quality of the joint has been carried out.

  2. Density functional calculation of activation energies for lattice and grain boundary diffusion in alumina

    NASA Astrophysics Data System (ADS)

    Lei, Yinkai; Gong, Yu; Duan, Zhiyao; Wang, Guofeng

    2013-06-01

    To acquire knowledge on the lattice and grain boundary diffusion processes in alumina, we have determined the activation energies of elementary O and Al diffusive jumps in the bulk crystal, Σ3(0001) grain boundaries, and Σ3(101¯0) grain boundaries of α-Al2O3 using the first-principles density functional theory method. Specifically, we calculated the activation energies for four elementary jumps of both O and Al lattice diffusion in alumina. It was predicted that the activation energy of O lattice diffusion varied from 3.58 to 5.03 eV, while the activation energy of Al lattice diffusion ranged from 1.80 to 3.17 eV. As compared with experimental measurements, the theoretical predictions of the activation energy for lattice diffusion were lower and thus implied that there might be other high-energy diffusive jumps in the experimental alumina samples. Moreover, our results suggested that the Al lattice diffusion was faster than the O lattice diffusion in alumina, in agreement with experiment observations. Furthermore, it was found from our calculations for α-Al2O3 that the activation energies of O and Al grain boundary diffusion in the high-energy Σ3(0001) grain boundaries were significantly lower than those of the lattice diffusion. In contrast, the activation energies of O and Al grain boundary diffusion in the low-energy Σ3(101¯0) grain boundaries could be even higher than those of the lattice diffusion.

  3. Brain activation inhomogeneity highlighted by the Isotropic Anomalous Diffusion filter.

    PubMed

    Senra Filho, Antonio Carlos da S; Rondinoni, Carlo; dos Santos, Antonio Carlos; Murta, Luiz O

    2014-01-01

    The visual appealing nature of the now popular BOLD fMRI may give the false impression of extreme simplicity, as if the the functional maps could be generated with the press of a single button. However, one can only get plausible maps after long and cautious processing, considering that time and noise come into play during acquisition. One of the most popular ways to account for noise and individual variability in fMRI is the use of a Gaussian spatial filter. Although very robust, this filter may introduce excessive blurring, given the strong dependence of results on the central voxel value. Here, we propose the use of the Isotropic Anomalous Diffusion (IAD) approach, aiming to reduce excessive homogeneity while retaining the natural variability of signal across brain space. We found differences between Gaussian and IAD filters in two parameters gathered from Independent Component maps (ICA), identified on brain areas responsible for auditory processing during rest. Analysis of data gathered from 7 control subjects shows that the IAD filter rendered more localized active areas and higher contrast-to-noise ratios, when compared to equivalent Gaussian filtered data (Student t-test, p<0.05). The results seem promising, since the anomalous filter performs satisfactorily in filtering noise with less distortion of individual localized brain responses.

  4. Bonding Mechanisms and Shear Properties of Alumina Ceramic/Stainless Steel Brazed Joint

    NASA Astrophysics Data System (ADS)

    Liu, G. W.; Qiao, G. J.; Wang, H. J.; Wang, J. P.; Lu, T. J.

    2011-12-01

    Al2O3 ceramic/stainless steel joints were fabricated by activated molybdenum-manganese (Mo-Mn) sintering metallization plus vacuum brazing using Ag-28 wt.% Cu alloy. The bonding mechanisms including metallization and interfacial bonding were analyzed and discussed by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Tests were also carried out to examine the influence of brazing on joint shear strength. The metallization mechanisms of glassy phase migration and chemical reaction were confirmed experimentally, while Ni coating was found to play a key role in the joining of metallized ceramic to metal via the Ag-Cu filler layer. As a result of the joining, the average shear strength of the joints exceeds 95 MPa, with the maximum reaching 110 MPa.

  5. Brazing of Carbon Carbon Composites to Cu-clad Molybdenum for Thermal Management Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.; Shpargel, T> P.

    2007-01-01

    Advanced carbon carbon composites were joined to copper-clad molybdenum (Cu/Mo) using four active metal brazes containing Ti (Cu ABA, Cusin-1 ABA, Ticuni, and Ticusil) for potential use in thermal management applications. The brazed joints were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and Knoop microhardness measurements across the joint region. Metallurgically sound C-C/Cu/Mo joints, devoid of interfacial cracks formed in all cases. The joint interfaces were preferentially enriched in Ti, with Cu ABA joints exhibiting the largest interfacial Ti concentrations. The microhardness measurements revealed hardness gradients across the joint region, with a peak hardness of 300-350 KHN in Cusin-1 ABA and Ticusil joints and 200-250 KHN in Cu ABA and Ticuni joints, respectively.

  6. Phenanthrene and pyrene sorption and intraparticle diffusion in polyoxymethylene, coke, and activated carbon.

    PubMed

    Ahn, Sungwoo; Werner, David; Karapanagioti, Hrissi K; McGlothlin, Donald R; Zare, Richard N; Luthy, Richard G

    2005-09-01

    We report sorption isotherms and uptake kinetics for phenanthrene and pyrene with three organic model sorbents: polyoxymethylene (POM), coke, and activated carbon. We combine batch equilibration and kinetic experiments with the direct observation of the long-term diffusion of phenanthrene and pyrene as measured within cross-sectioned particles using microprobe laser-desorption laser-ionization mass spectroscopy (muL2MS). For POM pellets, the intraparticle concentration profiles predicted from kinetic batch experiments and a polymer diffusion model with spherical geometry are in agreement with the independent muL2MS measurements. For coke particles, the apparent diffusivities decreased with smaller particle size. These trends in diffusivities were described by a sorption-retarded pore diffusion model with a particle-size-dependent solid-water partitioning coefficient obtained from apparent equilibrium observed in the kinetic batch studies. For activated carbon, the muL2MS measurements showed faster radial diffusion of phenanthrene and pyrene into the particle interior than predicted from diffusion models based on a single sorption domain and diffusivity. A branched pore kinetic model, comprising polycyclic aromatic hydrocarbon (PAH) macropore diffusion with kinetic exchange of PAH between macroporous and microporous domains, fits the experimental observations better. Because of parallel macro- and microdiffusion processes, nonlinear sorption isotherms, and a concentration-dependent diffusivity, it is not possible to make independent parameter estimations for intraparticle diffusion in activated carbon using our present procedures.

  7. Effect of alloying on the self-diffusion activation energy in γ-iron

    NASA Astrophysics Data System (ADS)

    Vasilyev, A. A.; Sokolov, S. F.; Kolbasnikov, N. G.; Sokolov, D. F.

    2011-11-01

    The experimental data on the self-diffusion coefficient of austenite with different chemical compositions obtained by the radioactive isotope method have been analyzed quantitatively. The self-diffusion activation energy in pure γ-iron is shown to be ˜312 kJ/mol. Alloying of austenite with such elements as Mn, Mo, Nb, Ti, and Si (to a lower degree) increases the self-diffusion activation energy, and alloying with C, V, or Cr (for the element content ≥3 at %) decreases it. The empirical formula is derived for calculation of the self-diffusion activation energy in austenite solid solutions with complex composition.

  8. Coaxial Control of Aluminum and Steel Laser Brazing Processes

    NASA Astrophysics Data System (ADS)

    Frank, Sascha; Ungers, Michael; Rolser, Raphael

    Laser brazing has become firmly established as a joining process in the automotive industry. While this process offers many advantages, brazed seams also have to meet particularly high quality requirements. The challenge of creating a suitable online quality control system is magnified by the increasing use of aluminum in automotive engineering. This paper introduces recent works on the development of a system for controlling both aluminum and steel brazing processes. It also discusses some of the challenges connected to this task and discloses some of the results derived from the corresponding process analysis.

  9. Plasma Spray for Difficult-To-Braze Alloys

    NASA Technical Reports Server (NTRS)

    Brennan, A.

    1982-01-01

    Nickel plating on surfaces makes brazing easier for some alloys. Sometimes nickel plating may not be feasible because of manufacturing sequence, size of hardware, or lack of suitable source for nickel plating. Alternative surface preparation in such cases is to grit-blast surface lightly and then plasma-spray 1 1/2 to 2 mils of fine nickel powder or braze-alloy material directly on surface. Powder is sprayed from plasma gun, using argon as carrier gas to prevent oxidation of nickel or braze alloy.

  10. Rene 95 brazed joint metallurgical program

    NASA Technical Reports Server (NTRS)

    Gay, C.; Givens, J.; Mastrorroco, S.; Sterman, A.

    1972-01-01

    This metallurgical program was specifically conducted for the establishment of material properties required for the design of the LF460 fan. The LF460 lift fan is an advanced 18:1 high thrust to weight single stage design. It has a turbine attached to the outer flowpath of the fan blade tip which minimizes the axial depth of the fan. Advanced lightweight attachment designs are employed in this concept to achieve minimum mass polar moments of inertia which are required for good aircraft flight response control. The design features which are unique to this advanced LF460 lift fan are the 0.010 inch thin Udimet 700 alloy integral tip turbine design, minimum weight braze attachment of the turbine to the fan blade, and the high strength and elevated temperature capability of the Rene'95 alloy for the fan blade. The data presented in this report show that the LF460 fan rotor design is feasible and that the design stresses and margins of safety were more than adequate. Prior to any production application, however, additional stress rupture/shear lap joints should be run in order to establish a firm 1200 F stress rupture curve for the CM50 braze metal.

  11. Cathodic ARC surface cleaning prior to brazing

    SciTech Connect

    Dave, V. R.; Hollis, K. J.; Castro, R. G.; Smith, F. M.; Javernick, D. A.

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  12. Fabrication and Characterization of Brazed Joints for SiC-Metallic Systems Utilizing Refractory Metals

    NASA Technical Reports Server (NTRS)

    Coddington, Bryan; Asthana, Rajiv; Halbig, Michael C.; Singh, M.

    2011-01-01

    Metal to ceramic joining plays a key role for the integration of ceramics into many nuclear, ground and aero based technologies. In order to facilitate these technologies, the active metal brazing of silicon carbide (CVD beta-SiC, 1.1 mm thick, and hot-pressed alpha-SiC, 3 mm thick) to the refractory metals molybdenum and tungsten using active braze alloys was studied. The joint microstructure, composition, and microhardness were evaluated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Knoop hardness testing. The braze alloys, Cusil-ABA, Ticusil and Copper-ABA, all formed sound joints with excellent wetting and chemical bonding with the SiC substrate. Despite the close thermal expansion match between the metal substrates and SiC, hairline cracks formed in alpha-SiC while beta-SiC showed no signs of residual stress cracking. The use of ductile interlayers to reduce the effect from residual stresses was investigated and joints formed with copper as an interlayer produced crack free systems utilizing both CVD and hot-pressed SiC.

  13. Active Teaching of Diffusion through History of Science, Computer Animation and Role Playing

    ERIC Educational Resources Information Center

    Krajsek, Simona Strgulc; Vilhar, Barbara

    2010-01-01

    We developed and tested a lesson plan for active teaching of diffusion in secondary schools (grades 10-13), which stimulates understanding of the thermal (Brownian) motion of particles as the principle underlying diffusion. During the lesson, students actively explore the Brownian motion through microscope observations of irregularly moving small…

  14. Braze system and method for reducing strain in a braze joint

    DOEpatents

    Cadden, Charles H.; Goods, Steven H.; Prantil, Vincent C.

    2004-05-11

    A system for joining a pair of structural members having widely differing coefficients of thermal expansion is disclosed. A mechanically "thick" foil is made by dispersing a refractory metal powder, such as molybdenum, niobium, tantalum, or tungsten into a quantity of a liquid, high expansion metal such as copper, silver, or gold, casting an ingot of the mixture, and then cutting sections of the ingot about 1 mm thick to provide the foil member. These foil members are shaped, and assembled between surfaces of structural members for joining, together with a layer of a braze alloy on either side of the foil member capable of wetting both the surfaces of the structural members and the foil. The assembled body is then heated to melt the braze alloy and join the assembled structure. The foil member subsequently absorbs the mechanical strain generated by the differential contraction of the cooling members that results from the difference in the coefficients of thermal expansion of the members.

  15. Soldering and brazing safety guide: A handbook on space practice for those involved in soldering and brazing

    NASA Astrophysics Data System (ADS)

    This manual provides those involved in welding and brazing with effective safety procedures for use in performance of their jobs. Hazards exist in four types of general soldering and brazing processes: (1) cleaning; (2) application of flux; (3) application of heat and filler metal; and (4) residue cleaning. Most hazards during those operations can be avoided by using care, proper ventilation, protective clothing and equipment. Specific process hazards for various methods of brazing and soldering are treated. Methods to check ventilation are presented as well as a check of personal hygiene and good maintenance practices are stressed. Several emergency first aid treatments are described.

  16. Phenanthrene and pyrene sorption and intraparticle diffusion in polyoxymethylene, coke, and activated carbon

    SciTech Connect

    Sungwoo Ahn; David Werner; Hrissi K. Karapanagioti; Donald R. McGlothlin; Richard N. Zare; Richard G. Luthy

    2005-09-01

    The authors report sorption isotherms and uptake kinetics for phenanthrene and pyrene with three organic model sorbents: polyoxymethylene (POM), coke breeze, and activated carbon. Batch equilibration and kinetic experiments were combined with the direct observation of the long-term diffusion of phenanthrene and pyrene as measured within cross-sectioned particles using microprobe laser-desorption laser-ionization mass spectroscopy ({mu}L{sup 2}MS). For POM pellets, the intraparticle concentration profiles predicted from kinetic batch experiments and a polymer diffusion model with spherical geometry are in agreement with the independent {mu}L{sup 2}MS measurements. For coke particles, the apparent diffusivities decreased with smaller particle size. These trends in diffusivities were described by a sorption-retarded pore diffusion model with a particle-size-dependent solid-water partitioning coefficient obtained from apparent equilibrium observed in the kinetic batch studies. For activated carbon, the {mu}L{sup 2}MS measurements showed faster radial diffusion of phenanthrene and pyrene into the particle interior than predicted from diffusion models based on a single sorption domain and diffusivity. A branched pore kinetic model, comprising polycyclic aromatic hydrocarbon (PAH) macropore diffusion with kinetic exchange of PAH between macroporous and microporous domains, fits the experimental observations better. It is not possible to make independent parameter estimations for intraparticle diffusion in activated carbon using present procedures. 41 refs., 4 figs., 3 tabs.

  17. Activation of Bone Remodeling after Fatigue: Differential Response to Linear Microcracks and Diffuse Damage

    PubMed Central

    Herman, B.C.; Cardoso, L.; Majeska, R.J.; Jepsen, K.J.; Schaffler, M.B

    2010-01-01

    Recent experiments point to two predominant forms of fatigue microdamage in bone: linear microcracks (tens to a few hundreds microns in length) and “diffuse damage” (patches of diffuse stain uptake in fatigued bone comprised of clusters of sublamellar-sized cracks). The physiological relevance of diffuse damage in activating bone remodeling is not known. In this study microdamage amount and type were varied to assess whether linear or diffuse microdamage have similar effects on the activation of intracortical resorption. Activation of resorption was correlated to the number of linear microcracks (Cr.Dn) in the bone (R2=0.60, p<0.01). In contrast, there was no activation of resorption in response to diffuse microdamage alone. Furthermore, there was no significant change in osteocyte viability in response to diffuse microdamage, suggesting that osteocyte apoptosis, which is know to activate remodeling at typical linear microcracks in bone, does not result from sublamellar damage. These findings indicate that inability of diffuse microdamage to activate resorption may be due to lack of a focal injury response. Finally, we found that duration of loading does not affect the remodeling response. In conclusion, our data indicate that osteocytes activate resorption in response to linear microcracks but not diffuse microdamage, perhaps due to lack of a focal injury-induced apoptotic response. PMID:20633708

  18. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    The evaluation of cesium diode electrode materials called for braze fillers with very low vapor pressures and a wide range of melting points. Binary alloys of low vapor pressure refractory metals were chosen to fill this need. These alloys of Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W have reported melting point minima or eutectics from 1,510 K to above 3,000 K. Preliminary data are compiled on the use of several of these braze alloys. Melting points and surface wetting on a Ta base are given. Results of brazing Ir, LaB6, Nb, Re, W, and Zr-22 wt % ZrO2 materials into Ta and Nb-1% Zr bases are presented. Current braze usage is summarized.

  19. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  20. Control of vacuum induction brazing system for sealing of instrumentation feed-through

    SciTech Connect

    Sung Ho Ahn; Jintae Hong; Chang Young Joung; Ka Hae Kim; Sung Ho Heo

    2015-07-01

    The integrity of instrumentation cables is an important performance parameter in addition to the sealing performance in the brazing process. An accurate brazing control was developed for the brazing of the instrumentation feed-through in the vacuum induction brazing system in this paper. The experimental results show that the accurate brazing temperature control performance is achieved by the developed control scheme. Consequently, the sealing performances of the instrumentation feed-through and the integrities of the instrumentation cables were satisfied after brazing. (authors)

  1. Ceramic-to-metal stator vane assembly with braze

    DOEpatents

    Chase, Donna J.; Fang, Ho T.; Irwin, Craig W.; Schienle, James L.

    1995-01-01

    A stator vane assembly for a gas turbine engine that includes a plurality of circumferentially spaced ceramic vanes, each of which has an inner and outer ceramic shroud, and a ceramic post extending from one of the shrouds, and a metallic platform having a plurality of circumferentially spaced recesses. The posts are inserted into a metallic sleeve and then brazed. The brazed sleeves are then mounted in the recesses. A method for assembling these components to form the stator assembly is also described.

  2. Reactive Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  3. Improved Assembly for Gas Shielding During Welding or Brazing

    NASA Technical Reports Server (NTRS)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  4. Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

    NASA Astrophysics Data System (ADS)

    Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

    2013-06-01

    Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

  5. Microstructure and Mechanical Properties of Joints in Sintered SiC Fiber-Bonded Ceramics Brazed with Ag-Cu-Ti Alloy

    SciTech Connect

    Singh, Mrityunjay; Matsunaga, Tadashi; Lin, Hua-Tay; Asthana, Rajiv; Ishikawa, Toshihiro

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{reg_sign}) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{reg_sign}). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 C and 750 C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

  6. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    SciTech Connect

    Singh, Mrityunjay; Asthana, Rajiv; Ishikawa, Toshihiro; Matsunaga, Tadashi; Lin, Hua-Tay

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  7. Computation of Rate Constants for Diffusion of Small Ligands to and from Buried Protein Active Sites.

    PubMed

    Wang, P-H; De Sancho, D; Best, R B; Blumberger, J

    2016-01-01

    The diffusion of ligands to actives sites of proteins is essential to enzyme catalysis and many cellular signaling processes. In this contribution we review our recently developed methodology for calculation of rate constants for diffusion and binding of small molecules to buried protein active sites. The diffusive dynamics of the ligand obtained from molecular dynamics simulation is coarse grained and described by a Markov state model. Diffusion and binding rate constants are then obtained either from the reactive flux formalism or by fitting the time-dependent population of the Markov state model to a phenomenological rate law. The method is illustrated by applications to diffusion of substrate and inhibitors in [NiFe] hydrogenase, CO-dehydrogenase, and myoglobin. We also discuss a recently developed sensitivity analysis that allows one to identify hot spots in proteins, where mutations are expected to have the strongest effects on ligand diffusion rates.

  8. A new low-melting-point aluminum braze

    SciTech Connect

    Jacobson, D.M.; Humpston, G.; Sangha, S.P.S.

    1996-08-01

    Most high-strength aluminum engineering alloys cannot be joined by brazing because they either degrade or melt at the temperature at which commercially available aluminum brazes are used. Previous efforts to develop aluminum brazing filler metal alloys with a significantly reduced melting point have tended to be frustrated by poor mechanical properties of the alloys, corrosion of the joints or the high cost, toxicity or volatility of the constituent materials. This paper describes the development and assessment of a new brazing alloy with a composition of 73Al-20Cu-2Ni-55I (wt-%), which has been designed to overcome these limitations. A joining process has been devised for fluxless brazing of aluminum engineering alloys using the new filler metal for use in both inert gas and vacuum furnaces. The production of ductile foil preforms and roll-clad base metals is described together with preliminary results of mechanical property assessments and corrosion resistance trials. These results are highly encouraging and point to promising new applications for aluminum brazing technology.

  9. Reducing inadvertent alloying of metal/ceramic brazes

    SciTech Connect

    Stephens, J.J.; Hlava, P.F.

    1992-12-31

    Inadvertent alloying of Cu braze metal can compromise metal/ceramic seals. Electron microprobe analyses have quantified alloying of Cu brazes in metal/ceramic feedthroughs. Pin material and processing parameters above 1084C both affect alloying levels. Using either Kovar or Ni-plated 316L stainless steel pins limits alloying compared to Palco pins. Minimizing the time during which the braze is molten also avoids excessive alloying. The original thickness of the Ni plating on the Mo-Mn metallization of the ceramic also influences the alloying content of these brazes. Metal/ceramic brazes made with long brazing cycles, Mo-Mn metallization, and Kovar components grow a layer of Mo{sub 6}(Fe{sub 3.5}CO{sub 3.5}){sub 7} on the metallization. Layer thicknesses observed do not appear to compromise joint integrity. Ni additions of approximately 10 and 20 wt.% to Cu apparently increases the stress required for stress relaxation during cooldown. to maintain creep rates required for stress relaxation during cooldown. Relative to unalloyed Cu, this strengthening effect tends to increase as temperature is decreased.

  10. Brazing of titanium-vapor-coated silicon nitride

    SciTech Connect

    Santella, M.L. )

    1988-09-01

    A technique for brazing Si{sub 3}N{sub 4} with metallic alloys was evaluated. The process involved vapor coating the ceramic with a 1.0-{mu}-thick layer of titanium before the brazing operation. The coating improved wetting of the Si{sub 3}N{sub 4} surfaces to the extent that strong bonding between the solidified braze filler metal and the ceramic occurred. Braze joints of Si{sub 3}N{sub 4} were made with Ag-Cu, Au-Ni, and Au-Ni-Pd alloys at temperatures of 790{degree}, 970{degree}, and 1,130{degree}C. Silicon nitride specimens were also brazed with a Ag-Cu alloy to the molybdenum alloy TZM, titanium, and A286 steel at 790{degree}C. Residual stresses resulting from mismatch of thermal expansion coefficients between the Si{sub 3}N{sub 4} and the metals caused all of the ceramic-to-metal joints to spontaneously crack in the Si{sub 3}N{sub 4} upon cooling from the brazing temperature.

  11. Electron Beam Welder Used to Braze Sapphire to Platinum

    NASA Technical Reports Server (NTRS)

    Forsgren, Roger C.; Vannuyen, Thomas

    1998-01-01

    A new use for electron beam brazing was recently developed by NASA Lewis Research Center's Manufacturing Engineering Division. This work was done to fabricate a fiberoptic probe (developed by Sentec Corporation) that could measure high temperatures less than 600 deg C of vibrating machinery, such as in jet engine combustion research. Under normal circumstances, a sapphire fiber would be attached to platinum by a ceramic epoxy. However, no epoxies can adhere ceramic fibers to platinum under such high temperatures and vibration. Also, since sapphire and platinum have different thermal properties, the epoxy bond is subjected to creep over time. Therefore, a new method had to be developed that would permanently and reliably attach a sapphire fiber to platinum. Brazing a sapphire fiber to a platinum shell. The fiber-optic probe assembly consists of a 0.015-in.-diameter sapphire fiber attached to a 0.25-in.-long, 0.059-in.-diameter platinum shell. Because of the small size of this assembly, electron beam brazing was chosen instead of conventional vacuum brazing. The advantage of the electron beam is that it can generate a localized heat source in a vacuum. Gold reactive braze was used to join the sapphire fiber and the platinum. Consequently, the sapphire fiber was not affected by the total heat needed to braze the components together.

  12. Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

    SciTech Connect

    A. J. Palmer; C. J. Woolstenhulme

    2009-06-01

    As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL’s Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed.

  13. Preliminary Process Design of ITER ELM Coil Bracket Brazing

    NASA Astrophysics Data System (ADS)

    LI, Xiangbin; SHI, Yi

    2015-03-01

    With the technical requirement of the International Thermonuclear Experimental Reactor (ITER) project, the manufacture and assembly technology of the mid Edge Localized Modes (ELM) coil was developed by the Institute of Plasma Physics, Chinese Academy of Science (ASIPP). As the gap between the bracket and the Stainless Steel jacketed and Mineral Insulated Conductor (SSMIC) can be larger than 0.5 mm instead of 0.01 mm to 0.1 mm as in normal industrial cases, the process of mid ELM coil bracket brazing to the SSMICT becomes quiet challenging, from a technical viewpoint. This paper described the preliminary design of ELM coil bracket brazing to the SSMIC process, the optimal bracket brazing curve and the thermal simulation of the bracket furnace brazing method developed by ANSYS. BAg-6 foil (Bag50Cu34Zn16) plus BAg-1a paste (Bag45CuZnCd) solders were chosen as the brazing filler. By testing an SSMICT prototype, it is shown that the average gap between the bracket and the SSMIC could be controlled to 0.2-0.3 mm, and that there were few voids in the brazing surface. The results also verified that the preliminary design had a favorable heat conducting performance in the bracket.

  14. Sawing performance comparison of brazed and sintered diamond wires

    NASA Astrophysics Data System (ADS)

    Huang, Guoqin; Xu, Xipeng

    2013-03-01

    Great attention has been paid on fabricating diamond wire by using the brazing diamond because of its strong chemical bonding strength and controllability of grits distribution. Although several serving performances of brazed diamond wire have been reported, seldom do these studies refer to its process characteristics. Sawing performances of a brazed diamond wire are investigated and compared with those of a sintered diamond wire on a wire saw machine. The surface topographies of beads selected from the two wires are micro observed before sawing. The sawing tests are carried out in constant feed rate feeding(CFF) and constant normal force feeding(CNFF). In CFF test, sawing force, power, and the cut depths of positions on contact curve are measured. Then, coupled with the observations of beads topographies, sawing force and its ratio, relations of power against material removal rate, and contact curve linearity are compared and discussed. In CNFF test, the sawing rates of the two wires are investigated. The results indicate that the brazed wire performs with lower sawing force(less 16% of tangential force and 28% of normal force), more energy efficiency(nearly one-fifth of sawing power is saved), at a higher sawing rate (the rate is doubled) and with better contact curve linearity as compared with the sintered wire. This proposed research experimentally evaluates the sawing performances of brazed diamond wire from the aspect of process parameters, which can provide a basis for popularizing the brazed diamond wire.

  15. Environmental simulation evaluation of SSiC brazed optical mirrors

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Ma, Zhen; Chen, Jian; Chen, Zhongming; Liu, Xuejian; Huang, Zhengren

    2014-09-01

    Sintered silicon carbide (SSiC) is becoming one of the most important materials for the optical mirrors due to its excellent specific stiffness (E/ρ) and demission stability (λ/α). However, it is difficult to fabricate the monolithic structure SSiC optical mirror with demission of larger than Φ1.5m because of process limitation. Joining of SSiC segments (brazing) provide a good solution to prepare large size mirror optics. However, compared with the uniform properties of the monolithic structure SSiC optical mirror, the brazed mirror is composed of two materials (SSiC segments and brazing material), so the performance of optical grinding and reliability of brazed optical mirrors become the focus. In this paper, the Φ300mm and Φ600mm brazed optical mirrors was used to evaluate the reliability of different conditions. Three kinds of environmental simulation tests, including thermal stability, thermal circle and random vibration were carried out. The evaluation results show that the temperature and vibration has no obvious effects on the surface figure (RMS) of the brazed optical mirrors.

  16. Effects induced by the brazing thermal cycle on the structural properties of materials in steel brazed joints

    NASA Astrophysics Data System (ADS)

    Brossa, M.; Guerreschi, U.

    1988-07-01

    Specimens of AISI 316 austenitic steel, 9Cr-1Mo modified martensitic steel, and 2.25Cr-1Mo ferritic steel have been brazed in a furnace under vacuum conditions. Several thermal cycles were followed in order to investigate their influence on the final characteristics of the joints and the materials. Various kinds of high-melting Ni-based brazing alloys having properties similar to the base materials were used. The growth of the austenitic grain size was measured in order to assess its dependence on the brazing cycle of the different alloys. Metallurgical analyses were carried out and, in a few cases, repeated after the specimens underwent a second thermal cycle or destructive tests. No precipitation of carbides was observed in the base materials after the brazing cycles, confirming that the cooling rate is above the critical range.

  17. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  18. Influence of Concentration and Activation on Hydrogen Peroxide Diffusion through Dental Tissues In Vitro

    PubMed Central

    Torres, Carlos R. G.; Souza, Cristiane S.; Borges, Alessandra B.; Huhtala, Maria Filomena R. L.; Caneppele, Taciana M. F.

    2013-01-01

    This study evaluated the effect of physical and chemical activation on the diffusion time of different concentrations of hydrogen peroxide (HP) bleaching agents through enamel and dentin. One hundred and twenty bovine cylindrical specimens were divided into six groups (n = 20): 20% HP; 20% HP with light activation; 20% HP with manganese gluconate; 35% HP; 35% HP with light activation; and 35% HP with manganese gluconate. The specimens were fixed over transparent epoxy wells with internal cavities to simulate a pulpal chamber. This chamber was filled with an enzymatic reagent to simulate pulpal fluid. The bleaching gels were applied on enamel surface and the image of the pulpal fluid was captured by a video camera to monitor the time of peroxide penetration in each specimen. ANOVA analysis showed that concentration and type of activation of bleaching gel significantly influenced the diffusion time of HP (P < 0.05). 35% HP showed the lowest diffusion times compared to the groups with 20% HP gel. The light activation of HP decreased significantly the diffusion time compared to chemical activation. The highest diffusion time was obtained with 20% HP chemically activated. The diffusion time of HP was dependent on activation and concentration of HP. The higher concentration of HP diffused through dental tissues more quickly. PMID:24163616

  19. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  20. Method For Brazing And Thermal Processing

    DOEpatents

    Milewski, John O.; Dave, Vivek R.; Christensen, Dane; Carpenter, II, Robert W.

    2005-07-12

    The present invention includes a method for brazing of two objects or heat treatment of one object. First, object or objects to be treated are selected and initial conditions establishing a relative geometry and material characteristics are determined. Then, a first design of an optical system for directing heat energy onto the object or objects is determined. The initial conditions and first design of the optical system are then input into a optical ray-tracing computer program. The program is then run to produce a representative output of the heat energy input distribution to the object or objects. The geometry of the object or objects, material characteristics, and optical system design are then adjusted until an desired heat input is determined.

  1. Effects of loading methods on microstructure of diffusion welded joint of AZ31B/Cu with Ni interlayer

    NASA Astrophysics Data System (ADS)

    Du, S. M.; Zhang, Y. Q.; Du, C.; Hu, J.

    2017-02-01

    Diffusion brazing was carried out to weld AZ31B magnesium alloy and copper with Ni foil interlayer under different loading methods that are divided into intermittent gradient pressure, gradient pressure and constant pressure. The microstructure and element diffusion of welded joint were analyzed by SEM and EDS. The results show that the AZ31B/Cu can achieve good bonded joint composed of brazing seam zone and magnesium substrate grain boundary penetration zone at 500 °C for 20 min. The loading methods have great influence on the thickness of brazing seam zone, microstructure and α-Mg grain size of the welded joint. At intermittent gradient pressure, the brazing seam zone reaches the biggest width of 0.18 mm, and the microstructure of brazing seam zone is composed of Cu11Mg10Ni9, (α-Mg+Mg2Cu+Mg2Ni)eutectic structure and α-Mg. Under gradient pressure, the width of brazing seam zone reduces, and the microstructure of brazing seam zone is mainly dominated by (α-Mg+Mg2Cu+Mg2Ni)eutectic structure and Cu11Mg10Ni9 compounds closed magnesium matrix. When using constant pressure, the microstructure of joint is similar to that under intermittent gradient pressure, the brazing seam zone reaches the smallest width of 0.11 mm, and the size of α-Mg grains reduces.

  2. Color diffusion model for active contours - an application to skin lesion segmentation.

    PubMed

    Ivanovici, Mihai; Stoica, Diana

    2012-01-01

    Most of the existing diffusion models are defined for gray-scale images. We propose a diffusion model for color images to be used as external energy for active contours. Our diffusion model is based on the first-order moment of the correlation integral expressed using ΔE distances in the CIE Lab color space. We use a multi-scale approach for active contours, the diffusion being independently computed at various scales. We validate the model on synthetic images, including multi-fractal color textures, as well as medical images representing melanoma. We conclude that the proposed diffusion model is valid for use in skin lesion segmentation in color images using active contours.

  3. Air Brazing: A New Method of Ceramic-Ceramic and Ceramic-Metal Joining

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.; Kim, Jin Yong

    2011-10-01

    A new method of ceramic-ceramic and ceramic-metal joining has emerged over the past several years. Referred to as air brazing, the technique was originally designed and developed for use in fabricating high-temperature solid-state electrochemical devices such as planar SOFCs and oxygen and hydrogen concentrators. The primary advantage of air brazing is that a predominantly metallic joint can be formed directly in air without need of an inert cover gas or the use of surface reactive fluxes. The resulting bond is hermetic, offers excellent room temperature strength, and is inherently resistant to oxidation at high temperature. The key to developing a successful filler metal composition for air brazing is to identify a metal oxide wetting agent that is mutually soluble in a molten noble metal solvent. One particular oxide-metal combination that appears readily suited for this purpose is CuOx-Ag, a system originally of interest in the development of silver clad cuprate-based superconductors. Studies of the equilibrium phases studies in this system indicate that there are two invariant points in the pseudobinary CuOx-Ag phase diagram around which new braze compositions can be developed: 1) a monotectic reaction at 969±1°C, where CuO and a Ag-rich liquid L1 coexist with a second CuOx-rich liquid phase L2 at a composition of xAg/(xAg + xCu) = 0.10±0.03 Ag and 2) a eutectic reaction at 942±1°C, where CuO and Ag coexist with L1 at a composition of xAg/(xAg + xCu) = 0.99±0.005. Specifically, near-eutectic Ag-CuO filler metal compositions have shown good promise in joining electrochemically active ceramics such as yttria-stabilized zirconia, lanthanum strontium manganite, and barium strontium cobalt ferrite, as well as alumina and magnesia. More recently it has been found that various ternary additions can further improve the wetting characteristics of these filler metals, increase their potential operating temperatures, and/or increase the resulting strength of the

  4. Retort braze bonding of borsic/aluminum composite sheet to titanium

    NASA Technical Reports Server (NTRS)

    Webb, B. A.; Dolowy, J. F., Jr.

    1975-01-01

    Braze bonding studies between Borsic/aluminum composite and titanium sheet were conducted to establish acceptable brazing techniques and to assess potential joint efficiencies. Excellent braze joints were produced which exhibited joint strengths exceeding 117 MPa (17,000 psi) and which retained up to 2/3 of this strength at 589 K (600 F). Noticeable composite strength degradation resulting from the required high temperature braze cycle was found to be a problem.

  5. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

    DOEpatents

    Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

    1986-01-01

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  6. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do not exceed 750/sup 0/C

    DOEpatents

    Hammond, J.P.; David, S.A.; Woodhouse, J.J.

    1984-12-04

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750/sup 0/C, and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750/sup 0/C to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal expansion compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  7. Characterisation of Ga-coated and Ga-brazed aluminium

    SciTech Connect

    Ferchaud, E.; Christien, F.; Barnier, V.; Paillard, P.

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  8. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  9. Inert-gas welding and brazing enclosure fabricated from sheet plastic

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Custom-fabricated plastic bag maintains an inert-gas atmosphere for welding and brazing certain metals. The bag fits over part of the workpieces and the welding and brazing tools. It is also used for metal brazing and fusion plating which require an inert-gas atmosphere.

  10. Silver-Copper Oxide Based Reactive Air Braze (RAB) for Joining Yttria-Stabilized Zirconia

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2005-03-01

    We are investigating a new method of ceramic-to-metal joining, referred to as reactive air brazing (RAB), as a potential method of sealing ceramic components in high-temperature electrochemical devices. Sessile drop wetting experiments and joint strength testing were conducted using yttria stabilized zirconia (YSZ) substrates and CuO-Ag based air brazes. Results from our studies indicate that the wettability of the braze improves substantially with increasing CuO content, over a compositional range of 1 - 8 mol% CuO, which is accompanied by an increase in the bend strength of the corresponding brazed YSZ joint. The addition of a small amount of TiO2 (0.5 mol%) to the CuO-Ag braze further improves wettability due to the formation of a titanium zirconate reaction product along the braze/substrate interface. However, with one notable exception, the bend strength of these ternary braze joints remained nearly identical to those measured in comparable binary braze joints. SEM analysis conducted on the corresponding fracture surfaces indicated that in the binary braze joints the failure occurs primarily at the braze/YSZ interface. Similarly in the case of the the ternary, TiO2-doped brazes joint failure occurs predominantly along the interface between the braze filler metal and the underlying titanium zirconate reaction layer.

  11. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  12. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  13. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  14. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  15. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  16. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  17. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  18. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  19. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-30

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA, and on zirconia and stainless steel joining couples prepared using this braze filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation resistance of the brazed joint.

  20. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    NASA Astrophysics Data System (ADS)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  1. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degree} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  2. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degree] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  3. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1992-12-31

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degrees} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  4. Mechanical properties of high-temperature brazed titanium materials

    SciTech Connect

    Lugscheider, E.; Broich, U.

    1995-05-01

    The mechanical properties of commercial titanium CPTi and Ti-Al6-V4 joints, brazed with Ti-based filler metals in the system Ti(Zr)-Cu-Ni-(Pd) are evaluated by tensile test at various temperatures, as well as by fatigue test at room temperature. The influence of the microstructure in the brazing zone on the mechanical properties of the joints was assessed by conducting metallographic analysis. A vacuum furnace and an induction heating furnace were used for the production of the metallographic and tensile samples. The results from the mechanical and metallographic investigations revealed a strong dependence of the tensile strength of the titanium joints on the microstructure of the brazing zone. The presence of the brittle intermetallic Ti-Cu and Ti-Ni phases in the brazing zone leads to the weakening of the joint. However, for the formation of these intermetallic phases can be avoided by using adequate brazing process parameters and by optimizing the joint clearance. In that case, it is possible to fabricate titanium joints with Ti-based filler metals that have excellent mechanical properties comparable to those of the base metal.

  5. Fabrication of large aperture SiC brazing mirror

    NASA Astrophysics Data System (ADS)

    Li, Ang; Wang, Peipei; Dong, Huiwen; Wang, Peng

    2016-10-01

    The SiC brazing mirror is the mirror whose blank is made by assembling together smaller SiC pieces with brazing technique. Using such kinds of joining techniques, people can manufacture large and complex SiC assemblies. The key technologies of fabricating and testing SiC brazing flat mirror especially for large aperture were studied. The SiC brazing flat mirror was ground by smart ultrasonic-milling machine, and then it was lapped by the lapping smart robot and measured by Coordinate Measuring Machine (CMM). After the PV of the surface below 4um, we did classic coarse polishing to the surface and studied the shape of the polishing tool which directly effects removal amount distribution. Finally, it was figured by the polishing smart robot and measured by Fizeau interferometer. We also studied the influence of machining path and removal functions of smart robots on the manufacturing results and discussed the use of abrasive in this process. At last, an example for fabricating and measuring a similar SiC brazing flat mirror with the aperture of 600 mm made by Shanghai Institute of Ceramics was given. The mirror blank consists of 6 SiC sectors and the surface was finally processed to a result of the Peak-to-Valley (PV) 150nm and Root Mean Square (RMS) 12nm.

  6. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1992-01-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degrees] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  7. Diffusion of GPI-anchored proteins is influenced by the activity of dynamic cortical actin.

    PubMed

    Saha, Suvrajit; Lee, Il-Hyung; Polley, Anirban; Groves, Jay T; Rao, Madan; Mayor, Satyajit

    2015-11-05

    Molecular diffusion at the surface of living cells is believed to be predominantly driven by thermal kicks. However, there is growing evidence that certain cell surface molecules are driven by the fluctuating dynamics of cortical cytoskeleton. Using fluorescence correlation spectroscopy, we measure the diffusion coefficient of a variety of cell surface molecules over a temperature range of 24-37 °C. Exogenously incorporated fluorescent lipids with short acyl chains exhibit the expected increase of diffusion coefficient over this temperature range. In contrast, we find that GPI-anchored proteins exhibit temperature-independent diffusion over this range and revert to temperature-dependent diffusion on cell membrane blebs, in cells depleted of cholesterol, and upon acute perturbation of actin dynamics and myosin activity. A model transmembrane protein with a cytosolic actin-binding domain also exhibits the temperature-independent behavior, directly implicating the role of cortical actin. We show that diffusion of GPI-anchored proteins also becomes temperature dependent when the filamentous dynamic actin nucleator formin is inhibited. However, changes in cortical actin mesh size or perturbation of branched actin nucleator Arp2/3 do not affect this behavior. Thus cell surface diffusion of GPI-anchored proteins and transmembrane proteins that associate with actin is driven by active fluctuations of dynamic cortical actin filaments in addition to thermal fluctuations, consistent with expectations from an "active actin-membrane composite" cell surface.

  8. Diffusion of GPI-anchored proteins is influenced by the activity of dynamic cortical actin

    PubMed Central

    Saha, Suvrajit; Lee, Il-Hyung; Polley, Anirban; Groves, Jay T.; Rao, Madan; Mayor, Satyajit

    2015-01-01

    Molecular diffusion at the surface of living cells is believed to be predominantly driven by thermal kicks. However, there is growing evidence that certain cell surface molecules are driven by the fluctuating dynamics of cortical cytoskeleton. Using fluorescence correlation spectroscopy, we measure the diffusion coefficient of a variety of cell surface molecules over a temperature range of 24–37°C. Exogenously incorporated fluorescent lipids with short acyl chains exhibit the expected increase of diffusion coefficient over this temperature range. In contrast, we find that GPI-anchored proteins exhibit temperature-independent diffusion over this range and revert to temperature-dependent diffusion on cell membrane blebs, in cells depleted of cholesterol, and upon acute perturbation of actin dynamics and myosin activity. A model transmembrane protein with a cytosolic actin-binding domain also exhibits the temperature-independent behavior, directly implicating the role of cortical actin. We show that diffusion of GPI-anchored proteins also becomes temperature dependent when the filamentous dynamic actin nucleator formin is inhibited. However, changes in cortical actin mesh size or perturbation of branched actin nucleator Arp2/3 do not affect this behavior. Thus cell surface diffusion of GPI-anchored proteins and transmembrane proteins that associate with actin is driven by active fluctuations of dynamic cortical actin filaments in addition to thermal fluctuations, consistent with expectations from an “active actin-membrane composite” cell surface. PMID:26378258

  9. Radioisotope tracer studies in the NASA Skylab ethothermic brazing experiment M-552

    NASA Technical Reports Server (NTRS)

    Braski, D. N.; Adair, H. L.; Kobisk, E. H.

    1974-01-01

    The first use of radioisotope tracer for mapping flow patterns during brazing of metal components in a space environment (near-zero gravity) proved successful. A nickel ferrule was brazed to a nickel tube with Lithobraze BT (71.8% Ag, 28% Cu, 0.2% Li) which contained a trace amount of radioactive Ag-110. Mapping of the flow of the braze alloy in the annulus formed between the tube and the concentric ferrule was determined by counting the radiation intensity as a function of position in the braze joint. Significant information concerning the thermal history of the braze was determined.

  10. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    NASA Astrophysics Data System (ADS)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  11. A review of oxide, silicon nitride, and silicon carbide brazing

    SciTech Connect

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed.

  12. Development of Al sbnd Ge base rheocast brazing alloys

    NASA Astrophysics Data System (ADS)

    Saint-Antonin, F.; Suéry, M.; Meneses, P.; Le Marois, G.; Moret, F.

    1996-10-01

    This study concerns the development of an aluminium—germanium rheocast brazing alloy able to join replaceable sacrificial protections onto permanently cooled substrates in the ITER divertor. The rheocast alloy must be solid at the in-service temperature (up to 350°C) and semi-solid, with a viscosity close to that of grease, in a wide range of temperature above: this last property will allow the in-situ replacement of the sacrificial components even on vertical surfaces. This paper describes the fabrication route of the rheocast and reports the mechanical characterisation both up to 400°C and in the semi-solid region. Moreover, the brazing process has been optimized to obtain sound joints. The surface, mechanical resistance and thermal stability of the Al sbnd Ge/Cu joint are presented. Successive brazing tests have been performed to show the feasibility to sacrificial parts removal and replacement.

  13. Infrared Brazing Fe3Al Using Ag-Based Filler Metals

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Li, Yao; Wu, Shyi-Kaan; Wu, Ling-Mei

    2010-11-01

    The microstructural evolution and bonding shear strength of infrared brazed Fe3Al using Ag and BAg-8 (72Ag-28Cu in wt pct) braze alloys have been studied. The Ag-rich phase alloyed with Al dominates the entire Ag brazed joints, and the shear strength is independent of the brazing time. The BAg-8 brazed joint contains Ag-Cu eutectic for all brazing conditions, and its shear strength increases slightly with increasing brazing time. The highest shear strength of 181 MPa is acquired from the joint infrared brazed at 1073 K (800 °C) for 600 seconds. A thin layer of Fe3Al is identified at the interface between the brazed zone and the substrate for both braze alloys. An Al depletion zone in the Fe3Al substrate next to the interfacial Fe3Al is identified as the α-Fe phase. The dissolution of Al from the Fe3Al substrate into the molten braze causes the formation of α-Fe in the Fe3Al substrate.

  14. Interfacial Microstructure Evolution and Shear Strength of Titanium Sandwich Structures Fabricated by Brazing

    NASA Astrophysics Data System (ADS)

    Wang, Wentao; Fan, Minyu; Li, Jinlong; Tao, Jie

    2016-03-01

    The corrugated sandwich structure, consisting of a CP Ti (commercially pure titanium) core between two Ti-6Al-4V face sheets, was brazed using pasty Ti-37.5Zr-15Cu-10Ni as filler alloy, at the temperature of 870°C for 5, 10, 20, and 30 min. The effect of brazing time on the microstructure and elemental distribution of the brazed joints was examined by means of SEM, EDS, and XRD analyses. It was found that various intermetallic phases were formed in the brazed joints, following a brazing time of 5 min, and their contents were decreased by the increment of brazing time, while prolonged brazing time resulted in a fine, acicular Widmanstätten microstructure throughout the entire joint. In addition, shear testing was performed in the brazed corrugated specimens in order to indirectly assess the quality of the joints. The debonding between CP Ti and Ti-6Al-4V was observed in the specimen brazed for 5 min and the fracture of the CP Ti corrugated core occurred after 30 min of brazing time. Additionally, when brazed for 10 min or 20 min, brittle intermetallic compounds in the joints and the grain growth of the base metal were controllable. Therefore, the sandwich structures failed without debonding in the joints or fracture within the base metal, demonstrating a good combination of strength and ductility.

  15. Joining a Ni-based creep-resistant (ODS) alloy by brazing

    NASA Astrophysics Data System (ADS)

    Bucklow, I. A.

    Joints are produced in a fine-grained Ni oxide-dispersion-strengthened (ODS) alloy by means of brazing alloys with and without boron, and the resulting joints are studied mechanographically. The brazing alloys employed are either sputtered coatings or foils, and brazing is conducted in a vacuum for approximately two hours. The resulting joints are examined during the process by mass spectrometry and afterwards by means of metallographic observation following etching in glyceregia. Premature and uncontrolled recrystallization of the parent metal is noted in the samples brazed with alloys obtaining boron. The 2-micron braze coating used minimize second-phase formation and dispersoid agglomerations, and the 25-micron brazing foils lead to high porosity and dispersoid aggregation due to excessive melting. Recrystallization of the parent metal near brazing zones is concluded to be undesirable although is does not necessarily influence the quality of the joint.

  16. Computational simulations and experimental validation of a furnace brazing process

    SciTech Connect

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  17. Activation energetics of actinide diffusion in UO2 from first-principles calculations

    NASA Astrophysics Data System (ADS)

    Wang, Jianwei; Becker, Udo

    2013-02-01

    Diffusion of actinides in uranium dioxide plays an important role in determining thermodynamic and mechanic properties of the material. Activation energies of Th, U, Np, and Pu diffusion in uranium dioxide were systematically studied using first-principles calculations. The generalized gradient approximation and projector-augmented wave methods with on-site Coulomb repulsive interaction were applied within Density Functional Theory and Plane Wave framework. Two diffusion paths, one along the lattice <1 1 0> direction and the other along the lattice <1 0 0> direction, were examined in the face-centered cubic UO2 structure. The results show that the <1 1 0> path has lower migration energy than the <1 0 0> path. Under the assumption of a vacancy-assisted jump diffusion mechanism, the major contribution to the activation energy is the migration energy, followed by the vacancy formation energy and vacancy binding energy, where the last has the lowest contribution. However, differences in the activation energies among different actinides stem from both the migration and vacancy binding energies, both of which decrease with atomic number. While discrepancies between the absolute values of the calculated and experimentally observed activation energies remain, this study shows a correlation between activation energy and atomic number and an asymptotic relation between activation energy and ionic radius of the actinides. The present study suggests that the migration of the actinides through the uranium dioxide lattice is closely correlated to the number of 5f electrons and the size of the diffusing atoms.

  18. Influences of Nozzle Material on Laser Droplet Brazing Joints with Cu89Sn11 Preforms

    NASA Astrophysics Data System (ADS)

    Stein, Stefan; Heberle, Johannes; Gürtler, Franz Josef; Cvecek, Kristian; Roth, Stephan; Schmidt, Michael

    This paper presents latest results on the influences of nozzle material and geometry on the electromechanical contacting of sensitive piezoceramic actuator modules. Two nozzle types have been investigated,a standard WC/Co nozzle which is used for soldering applications and a novelceramic nozzle. Applications for active piezoceramic components integrated in structural parts are e.g. active damping, energy harvesting, or monitoring of vibrations and material failure. Anup to now unsolved problem is the electrical contacting of such components without damaging the conductor or the metallization of the ceramic substrate. Since piezoelectric components are to be integrated into structures made of casted aluminum, requirements are high mechanical strength and temperature resistance. Within this paper a method forcontacting piezoceramic modules is presented. A spherical braze preform of tin bronze Cu89Sn11 with a diameter of 600 μm is located in a ceramic nozzle and is subsequently melted by a laser pulse. The liquid solder is ejected from the nozzlevia nitrogen overpressure and wets the surface of the metallization pad and the Cu-wire, resulting in a brazing joint after solidification. The process is called laser droplet brazing (LDB). To asses the thermal evolution during one cycle WC/Co and ZTA have been simulated numerically for two different geometries enabling a proposition weather the geometry or the material properties have a significant influence on the thermal load during one cycle. To evaluate the influence of the nozzle on the joint the positioning accuracy, joint height and detachment times have been evaluated. Results obtained with the ZTA nozzle show comparable positioning accuracies to a WC/Co nozzle with a lower standard deviation of solder detachment time.

  19. Ceruminal diffusion activities and ceruminolytic characteristics of otic preparations – an in-vitro study

    PubMed Central

    2013-01-01

    Background An in-vitro setup was established in order to determine a) the diffusion activities of eight otic preparations (Aurizon®, Eas Otic®, Epi Otic®, Otifree®, Otomax®, Panolog®, Posatex®, Surolan®) through synthetic cerumen, and b) the ceruminolytic capacity and impregnation effects of these products. The main lipid classes of canine cerumen produced with moderate, non-purulent otitis externa were determined by thin layer chromatography and were subsequently used to produce a standardised synthetic cerumen (SCC). SCC was filled into capillary tubes, all of which were loaded with six commercially available multipurpose otic medications and two ear cleaners, each mixed with two markers in two experimental setups. These two marker compounds (Oil red O and marbofloxacin) were chosen, since they exhibit different physicochemical drug characteristics by which it is possible to determine and verify the diffusion activity of different types of liquids (i.e. the otic preparations). A synthetic cerumen described in the literature (JSL) was also used for comparison as its lipid composition was different to SCC. The diffusion activities of the otic preparations through both types of synthetic cerumen were studied over 24 hours. A second in-vitro experiment determined both the ceruminolytic activity and impregnation effect of the otic preparations by comparing the weight loss or weight gain after repeated incubation of JSL. Results Canine cerumen is mainly composed of triglycerides, sterol esters, fatty acid esters and squalene. The diffusion experiments showed a high diffusion efficacy along with a high impregnation effect for one test product. All the other products exhibited a lower diffusion activity with a mild to moderate impregnation effect. A mild ceruminolytic activity was observed for the two ear cleaners but not for any of the otic medications. Conclusions The present study demonstrates that there are significant differences in the diffusion

  20. Superfluid Behavior of Active Suspensions from Diffusive Stretching

    NASA Astrophysics Data System (ADS)

    Takatori, S. C.; Brady, J. F.

    2017-01-01

    The current understanding is that the non-Newtonian rheology of active matter suspensions is governed by fluid-mediated hydrodynamic interactions associated with active self-propulsion. Here we discover an additional contribution to the suspension shear stress that predicts both thickening and thinning behavior, even when there is no nematic ordering of the microswimmers with the imposed flow. A simple micromechanical model of active Brownian particles in homogeneous shear flow reveals the existence of off-diagonal shear components in the swim stress tensor, which are independent of hydrodynamic interactions and fluid disturbances. Theoretical predictions from our model are consistent with existing experimental measurements of the shear viscosity of active suspensions, but also suggest new behavior not predicted by conventional models.

  1. Mechanical properties and dual atmosphere tolerance of Ag-Al based braze

    SciTech Connect

    Kim, Jin Yong; Choi, Jung-Pyung; Weil, K. Scott

    2008-03-14

    Reactive air brazing (RAB) based on the silver-copper oxide system was recently developed for use in sealing high-temperature electrochemical devices such as solid oxide fuel cells. One of the concerns regarding the viability of this joining technique is the long-term stability of silver-based alloys under a high-temperature, dual oxidizing/reducing gas environment. One possible solution to improve the dual atmosphere tolerance of the silver-based system is the addition of elements which can preferentially react with oxygen over hydrogen and minimize the pore formation caused by the reaction of oxygen with hydrogen in the silver matrix. In this paper, the effects of aluminum addition into silver-based air braze filler materials on microstructure, mechanical properties, and high temperature dual atmosphere tolerance were investigated using foils and pastes of aluminum-added braze filler materials. Joints brazed with binary Ag-Al braze foils containing more than 2 at% of Al retained a metallic form of aluminum in the metallic braze filler matrix after brazing at 1000°C in air. The flexural strength of joints prepared with binary Ag-Al braze foils decreased with increase in Al content due to the formation of interfacial aluminum oxide. The existence of metallic aluminum in the braze filler matrix, however, enhanced the high temperature dual atmosphere tolerance of the silver-based braze filler, showing smaller size of porosity after dual reducing/oxidizing atmosphere tests at 800°C for 1000 hrs. The Binary and ternary braze pastes based on the Ag-Al(-Cu) system were also tried as a sealant. Alumina joints brazed with these pastes showed increase in flexural strength with Cu content. However, a braze filler containing 5 at% Al and 8 at% Cu possessed nearly no metallic aluminum in the braze filler matrix after brazing, while the as-brazed sample prepared using a binary braze filler with 5 at% Al kept some metallic Al in the braze matrix. Thus, the addition of copper

  2. Volatile species in halide-activated-diffusion coating packs

    NASA Technical Reports Server (NTRS)

    Bianco, Robert; Rapp, Robert A.; Jacobson, Nathan S.

    1992-01-01

    An atmospheric pressure sampling mass spectrometer was used to identify the vapor species generated in a halide-activated cementation pack. Pack powder mixtures containing a Cr-Al binary masteralloy powder, an NH4Cl activator salt, and either ZrO2 or Y2O3 (or neither) were analyzed at 1000 C. Both the equilibrium calculations for the pack and mass spectrometer results indicated that volatile AlCl(x) and CrCl(y) species were generated by the pack powder mixture; in packs containing the reactive element oxide, volatile ZrCl(z) and YCl(w) species were formed by the conversion of their oxide sources.

  3. Educational activities for the diffusion of scientific culture

    NASA Astrophysics Data System (ADS)

    Ferlet, Roger

    2015-08-01

    Considering there is a divorce between science and culture, we suggest activities such as trails of mathematical/astronomical knowledge and vision of scientific teaching and education, that are aiming ata global, citizen dialogue, at reviving a truly human culture integrating science, and at answering all kinds of obscurantism/fundamentalism.

  4. Active diffusion and microtubule-based transport oppose myosin forces to position organelles in cells

    NASA Astrophysics Data System (ADS)

    Lin, Congping; Schuster, Martin; Guimaraes, Sofia Cunha; Ashwin, Peter; Schrader, Michael; Metz, Jeremy; Hacker, Christian; Gurr, Sarah Jane; Steinberg, Gero

    2016-06-01

    Even distribution of peroxisomes (POs) and lipid droplets (LDs) is critical to their role in lipid and reactive oxygen species homeostasis. How even distribution is achieved remains elusive, but diffusive motion and directed motility may play a role. Here we show that in the fungus Ustilago maydis ~95% of POs and LDs undergo diffusive motions. These movements require ATP and involve bidirectional early endosome motility, indicating that microtubule-associated membrane trafficking enhances diffusion of organelles. When early endosome transport is abolished, POs and LDs drift slowly towards the growing cell end. This pole-ward drift is facilitated by anterograde delivery of secretory cargo to the cell tip by myosin-5. Modelling reveals that microtubule-based directed transport and active diffusion support distribution, mobility and mixing of POs. In mammalian COS-7 cells, microtubules and F-actin also counteract each other to distribute POs. This highlights the importance of opposing cytoskeletal forces in organelle positioning in eukaryotes.

  5. Active diffusion and microtubule-based transport oppose myosin forces to position organelles in cells

    PubMed Central

    Lin, Congping; Schuster, Martin; Guimaraes, Sofia Cunha; Ashwin, Peter; Schrader, Michael; Metz, Jeremy; Hacker, Christian; Gurr, Sarah Jane; Steinberg, Gero

    2016-01-01

    Even distribution of peroxisomes (POs) and lipid droplets (LDs) is critical to their role in lipid and reactive oxygen species homeostasis. How even distribution is achieved remains elusive, but diffusive motion and directed motility may play a role. Here we show that in the fungus Ustilago maydis ∼95% of POs and LDs undergo diffusive motions. These movements require ATP and involve bidirectional early endosome motility, indicating that microtubule-associated membrane trafficking enhances diffusion of organelles. When early endosome transport is abolished, POs and LDs drift slowly towards the growing cell end. This pole-ward drift is facilitated by anterograde delivery of secretory cargo to the cell tip by myosin-5. Modelling reveals that microtubule-based directed transport and active diffusion support distribution, mobility and mixing of POs. In mammalian COS-7 cells, microtubules and F-actin also counteract each other to distribute POs. This highlights the importance of opposing cytoskeletal forces in organelle positioning in eukaryotes. PMID:27251117

  6. Sorption kinetics of polycyclic aromatic hydrocarbons removal using granular activated carbon: intraparticle diffusion coefficients.

    PubMed

    Valderrama, C; Gamisans, X; de las Heras, X; Farrán, A; Cortina, J L

    2008-09-15

    Granular activated carbon (GAC) was evaluated as a suitable sorbent for polycyclic aromatic hydrocarbons (PAHs) removal from aqueous solutions. For this purpose, kinetic measurements on the extraction of a family of six PAHs were taken. A morphology study was performed by means of a scanning electron microscopy (SEM) analysis of GAC samples. Analyses of the batch rate data for each PAH were carried out using two kinetic models: the homogenous particle diffusion model (HPDM) and the shell progressive model (SPM). The process was controlled by diffusion rate the solutes (PAHs) that penetrated the reacted layer at PAH concentrations in the range of 0.2-10 mg L(-1). The effective particle diffusion coefficients (D(eff)) derived from the two models were determined from the batch rate data. The Weber and Morris intraparticle diffusion model made a double contribution to the surface and pore diffusivities in the sorption process. The D(eff) values derived from both the HPMD and SPM equations varied from 1.1 x 10(-13) to 6.0 x 10(-14) m(2) s(-1). The simplest model, the pore diffusion model, was applied first for data analysis. The model of the next level of complexity, the surface diffusion model, was applied in order to gain a deeper understanding of the diffusion process. This model is able to explain the data, and the apparent surface diffusivities are in the same order of magnitude as the values for the sorption of functionalized aromatic hydrocarbons (phenols and sulphonates) that are described in the literature.

  7. Ultrasonically Activated Diffusion Bonding for Fluidic Control Assembly

    DTIC Science & Technology

    1979-02-01

    commercially available vacuum bell jar. Provisions for elevated temperature operation included an induction heating coil surrounding the welding and...Ultrasonic bonding times of 2 to 4 seconds are orders of magnitude faster than thermally activated bonding and require no furnaces or high vacuum ...sonic spot welding system appropriately modified for use under high vacuum conditions, with a shortened reed member for containment within a

  8. More About Brazing Or Welding NiAl Without Filler

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Kalinowski, Joseph M.

    1996-01-01

    Two reports present additional information about two processes for joining, brazing, or welding workpieces made of nickel aluminide alloys, without use of filler metal. Joining processes involve uniform heating in vacuum-controlled furnace. Eliminates internal thermal gradients in workpieces joined and greatly reduces tendency toward cracking.

  9. Braze alloy holds bonding strength over wide temperature range

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Copper-based quaternary alloys of the solid solution type is used for vacuum furnace brazing of large stainless steel components at a maximum temperature of 1975 deg F. The alloy has high bonding strength and good ductility over a temperature range extending from the cryogenic region to approximately 800 deg F.

  10. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    NASA Astrophysics Data System (ADS)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  11. Structural Performance of Inconel 625 Superalloy Brazed Joints

    NASA Astrophysics Data System (ADS)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2016-12-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  12. Coating method enables low-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Seaman, F. D.

    1965-01-01

    Gold coated stainless steel tubes containing insulated electrical conductors are brazed at a low temperature to a copper coated stainless steel sealing block with a gold-copper eutectic. This produces an effective seal without using flux or damaging the electrical conductors.

  13. Structural Performance of Inconel 625 Superalloy Brazed Joints

    NASA Astrophysics Data System (ADS)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  14. Amorphous Ti-Zr; Base Metglas brazing filler metals

    SciTech Connect

    Rabinkin, A.; Liebermann, H.; Pounds, S.; Taylor, T. )

    1991-01-01

    This paper is the first report on processing, properties and potential application of amorphous titanium/zirconium-base alloys produced in the form of a good quality continuous and ductile ribbon having up to 12.5 mm width. To date, the majority of titanium brazing is accomplished using cooper and aluminum-base brazing filler metals. The brazements produced with these filler metals have rather low ({approximately}300{degrees} C) service temperature, thus impeding progress in aircraft and other technologies and industries. The attempt to develop a generation of high temperature brazing filler metals was made in the late sixties-early seventies studies in detail were a large number of Ti-, Zr-Ti-Zr, Ti-V and Zr-V-Ti based alloys. The majority of these alloys has copper and nickel as melting temperature depressants. The presence of nickel and copper converts them into eutectic alloys having (Ti(Zr)) (Cu(Ni)), intermetallic phases as major structural constituents. This, in turn, results in high alloy brittleness and poor, if any, processability by means of conventional, i.e. melting-ingot casting-deformation technology. In spite of good wettability and high joint strength achieved in dozens of promising alloys, only Ti-15Cu-15Ni is now widely used as a brazing filler metal for high service temperature. Up until now this material could not be produced as a homogeneous foil and is instead applied as a clad strip consisting of three separate metallic layers.

  15. Low-energy gamma ray inspection of brazed aluminum joints

    NASA Technical Reports Server (NTRS)

    Brown, J. A.

    1967-01-01

    Americium 241 serves as a suitable radioisotope /gamma ray source/ and exposure probe for radiographic inspection of brazed aluminum joints in areas of limited accessibility. The powdered isotope is contained in a sealed capsule mounted at the end of a spring-loaded pushrod in the probe assembly.

  16. Application of ab-initio calculations to modeling of nanoscale diffusion and activation in silicon

    NASA Astrophysics Data System (ADS)

    Diebel, Milan

    As ULSI devices enter the nanoscale, ultra-shallow and highly electrically active junctions become necessary. New materials and 3D device structures as well as new process technologies are under exploration to meet the requirements of future devices. A detailed understanding of the atomistic mechanisms of point-defect/dopant interactions which govern diffusion and activation behavior is required to overcome the challenges in building these devices. This dissertation describes how ab-initio calculations can be used to develop physical models of diffusion and activation in silicon. A hierarchy of approaches (ab-initio, kinetic lattice Monte Carlo, continuum) is used to bridge the gaps in time scale and system size between atomistic calculations and nanoscale devices. This modeling approach is demonstrated by investigating two very different challenges in process technology: F co-implantation and stress effects on dopant diffusion/activation. In the first application, ab-initio calculations are used to understand anomalous F diffusion behavior. A set of strongly bound fluorine vacancy complexes (FnVm ) were found. The decoration of vacancies/dangling silicon bonds by fluorine leads to fluorine accumulating in vacancy rich regions, which explains the fluorine redistribution behavior reported experimentally. The revealed interactions of F with point-defects explain the benefits of F co-implantation for B and P activation and diffusion. Based on the insight gained, a simplified F diffusion model at the continuum level (50--100 nm scale) is extracted that accounts for co-implantation effects on B and P for various implant energies and doses. The second application addresses the effect of stress on point-defect/dopant equilibrium concentration, diffusion, and activation. A methodology is developed to extract detailed stress effects from ab-initio calculations. The approach is used to extract induced strains and elasticity tensors for various defects and impurities in order

  17. Assessment of Activity of Crohn Disease by Diffusion-Weighted Magnetic Resonance Imaging.

    PubMed

    Li, Xue-Hua; Sun, Can-Hui; Mao, Ren; Zhang, Zhong-Wei; Jiang, Xiao-Song; Pui, Margaret H; Chen, Min-Hu; Li, Zi-Ping

    2015-10-01

    To assess the diagnostic efficacy of diffusion-weighted MR imaging (DWI) for evaluating inflammatory activity in patients with Crohn's disease (CD). A total of 47 CD patients underwent MR enterography (MRE) and DWI using 3 b values of 50, 400, and 800 s/mm. Apparent diffusion coefficients (ADCs) of inflamed and normal bowel wall were calculated. The conventional MRE findings and DWI signal intensities were qualitatively scored from 0 to 3. The correlation between Crohn disease activity index (CDAI) and both ADCs and magnetic resonance imaging scores was analyzed. Receiver-operating characteristic curve analysis was used to determine the diagnostic accuracy of CD activity. Of the 47 patients, 25 were active CD (CDAI≥150) and 22 were inactive (CDAI<150). Diffusion-weighted MR imaging and MRE + DWI scores of active CD were significantly higher than that of inactive CD (both P < 0.001). Apparent diffusion coefficients in inflamed segments of active CD were lower than that of inactive CD (P < 0.001). The DWI scores (r = 0.74, P < 0.001), ADCs (r = -0.71, P < 0.001), MRE scores (r = 0.54, P < 0.001), and MRE + DWI scores (r = 0.66, P < 0.001) were all correlated with CDAI. The areas under the receiver-operating characteristics curves for ADCs, DWI scores, MRE scores, and MRE + DWI scores ranged from 0.83 to 0.98. The threshold ADC value of 1.17 × 10 mm/s allowed differentiation of active from inactive CD with 100% sensitivity and 88% specificity. Diffusion-weighted MR imaging and ADC correlated with CD activity, and had excellent diagnostic accuracy for differentiating active from inactive CD.

  18. Diffuse gamma-ray emission from the Galactic center and implications of its past activities

    NASA Astrophysics Data System (ADS)

    Fujita, Yutaka; Kimura, Shigeo S.; Murase, Kohta

    2017-01-01

    It has been indicated that low-luminosity active galactic nuclei (LLAGNs) are accelerating high-energy cosmic-ray (CR) protons in their radiatively inefficient accretion flows (RIAFs). If this is the case, Sagittarius A* (Sgr A*) should also be generating CR protons, because Sgr A* is a LLAGN. Based on this scenario, we calculate a production rate of CR protons in Sgr A* and their diffusion in the central molecular zone (CMZ) around Sgr A*. The CR protons diffusing in the CMZ create gamma-rays through pp interaction. We show that the gamma-ray luminosity and spectrum are consistent with observations if Sgr A* was active in the past.

  19. An Overview of Follow-On Testing Activities of the A-3 Subscale Diffuser Test Project

    NASA Technical Reports Server (NTRS)

    Ryan, James E.

    2009-01-01

    An overview of NASA Stennis Space Center's (SSC) A-3 Subscale Diffuser Test (SDT) Project is presented. The original scope of the SDT Project, conducted from April 2007 to January 2008, collected data to support mitigation of risk associated with design and procurement activities of the A-3 Test Stand Project, an effort to construct a simulated altitude test facility at SSC in support of NASA's Constellation Program. Follow-on tests were conducted from May 2008 through August 2009, utilizing the SDT test setup as a testbed for additional risk mitigation activities. Included are descriptions of the Subscale Diffuser (SD) test article, the test facility configuration, and test approaches.

  20. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    NASA Astrophysics Data System (ADS)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  1. Experiments and simulation on diffusion and activation of codoped with arsenic and phosphorous germanium

    NASA Astrophysics Data System (ADS)

    Tsouroutas, P.; Tsoukalas, D.; Bracht, H.

    2010-07-01

    We report arsenic and phosphorus diffusion experiments and activation related phenomena in codoped germanium substrates utilizing conventional thermal annealing. Chemical profiles were obtained by secondary ion mass spectroscopy, sheet resistance was estimated by the Van der Pauw method. Our study covers the temperature range from 600 to 750 °C. We accurately described the dopant profiles with a quadratic dependence of the dopants diffusion coefficient on the free electron concentration. In our simulations we considered the dopant pile-up near the surface and dopant loss owing to outdiffusion during the annealing. Although the double donor codoping technique exhibited no advantage over monodoping with P concerning the level of activation and junction depth, it was interesting to observe the different diffusion behavior of the two dopants. Whereas the diffusion of As indicates a retardation under codoping the diffusion of P remains either unaffected or is slightly enhanced by codoping. The activation level of the codoped samples remains lower compared to the respective monodoped samples, except for the highest annealing temperature.

  2. Performance of active feedforward control systems in non-ideal, synthesized diffuse sound fields.

    PubMed

    Misol, Malte; Bloch, Christian; Monner, Hans Peter; Sinapius, Michael

    2014-04-01

    The acoustic performance of passive or active panel structures is usually tested in sound transmission loss facilities. A reverberant sending room, equipped with one or a number of independent sound sources, is used to generate a diffuse sound field excitation which acts as a disturbance source on the structure under investigation. The spatial correlation and coherence of such a synthesized non-ideal diffuse-sound-field excitation, however, might deviate significantly from the ideal case. This has consequences for the operation of an active feedforward control system which heavily relies on the acquisition of coherent disturbance source information. This work, therefore, evaluates the spatial correlation and coherence of ideal and non-ideal diffuse sound fields and considers the implications on the performance of a feedforward control system. The system under consideration is an aircraft-typical double panel system, equipped with an active sidewall panel (lining), which is realized in a transmission loss facility. Experimental results for different numbers of sound sources in the reverberation room are compared to simulation results of a comparable generic double panel system excited by an ideal diffuse sound field. It is shown that the number of statistically independent noise sources acting on the primary structure of the double panel system depends not only on the type of diffuse sound field but also on the sample lengths of the processed signals. The experimental results show that the number of reference sensors required for a defined control performance exhibits an inverse relationship to control filter length.

  3. Pd-modified Reactive Air Braze for Increased Melting Temperature

    SciTech Connect

    Hardy, John S.; Weil, K. Scott; Kim, Jin Yong Y.; Darsell, Jens T.

    2005-03-01

    Complex high temperature devices such as planar solid oxide fuel cell (pSOFC) stacks often require a two-step sealing process. For example, in pSOFC stacks the oxide ceramic fuel cell plates might be sealed into metallic support frames in one step. Then the frames with the fuel plates sealed to them would be joined together in a separate sealing step to form the fuel cell stack. In this case, the initial seal should have a sufficiently high solidus temperature that it will not begin to remelt at the sealing temperature of the material used for the subsequent sealing step. Previous experience has indicated that, when heated at a rate of 10°C/min, Ag-CuO reactive air braze (RAB) compositions have solidus and liquidus temperatures in the approximate range of 925 to 955°C. Therefore, compositionally modifying the original Ag-CuO braze with Pd-additions such that the solidus temperature of the new braze is between 1025 and 1050°C would provide two RAB compositions with a difference in melting points large enough to allow reactive air brazing of both sets of seals in the fuel cell stack. This study determines the appropriate ratio of Pd to Ag in RAB required to achieve a solidus in the desired range and discusses the wettability of the resulting Pd-Ag-CuO brazes on YSZ substrates. The interfacial microstructures and flexural strengths of Pd-Ag-CuO joints in YSZ will also be presented.

  4. Elemental composition of brazing alloys in metallic orthodontic brackets.

    PubMed

    Zinelis, Spiros; Annousaki, Olga; Eliades, Theodore; Makou, Margarita

    2004-06-01

    The aim of this study was to assess the elemental composition of the brazing alloy of representative orthodontic brackets. The brackets examined were Gemini (3M, Unitec, Monrovia, Calif), MicroLoc (GAC, Bohemia, NY), OptiMESHxrt (Ormco, Glendora, Calif), and Ultratrim (Dentarum, Ispringen, Germany). Four metallic brackets for each brand were embedded in epoxy resin and after metallographic grinding and polishing were cleaned in a water ultrasonic bath. Scanning electron microscopy and energy-dispersive x-ray microanalysis (EDS) were used to assess the quantitative composition of the brazing alloy. Four EDS spectra were collected for each brazing alloy, and the mean value and standard deviation for the concentration of each element were calculated. The elemental composition of the brazing alloys was determined as follows (percent weight): Gemini: Ni = 83.98 +/- 1.02, Si = 6.46 +/- 0.37, Fe = 5.90 +/- 0.93, Cr = 3.52 +/- 0.34; MicroLoc: Ag = 42.82 +/- 0.18, Au = 32.14 +/- 0.65, Cu = 24.53 +/- 0.26, Mg = 1.12 +/- 0.33; OptiMESHxrt: Au = 67.79 +/- 0.97, Fe = 15.69 +/- 0.29, Ni = 13.01 +/- 0.93, Cr = 4.01 +/- 0.35; Ultratrim: Ag = 87.97 +/- 0.33, Cu = 10.51 +/- 0.45, Mg = 1.29 +/- 0.63, Zn = 1.13 +/- 0.24. The findings of this study showed that different brazing materials were used for the different brands, and thus different performances are expected during intraoral exposure; potential effects on the biological properties also are discussed.

  5. Activation energies of diffusion of organic migrants in cyclo olefin polymer.

    PubMed

    Welle, Frank

    2014-10-01

    Cyclo olefin polymer (COP) is an amorphous polymer with good optical transparency and barrier properties, which is increasingly used for pharmaceutical packaging applications like pre-filled syringes, plastic vials, nutrition bags and blisters as well as for micro-well plates. For regulatory purposes, it is important to know the amount and quantity of compounds which migrate from the polymer into the pharmaceutical product. Within the study, diffusion coefficients of organic (model) compounds in COP at various temperatures were determined and the activation energies of diffusion were calculated according to the Arrhenius approach. Correlations were established between the molecular volume V of the migrating compound and the activation energy of diffusion EA as well as between the pre-exponential factor in the Arrhenius equation D0 and EA. From these correlations a prediction model was established for the migration of organic compounds in COP. This might be a useful tool supporting the evaluation process of COP packed pharmaceutical products.

  6. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, T.K.; Novak, R.F.

    1991-05-07

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined. 3 figures.

  7. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, Thomas K.; Novak, Robert F.

    1991-01-01

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined.

  8. Theory of activated penetrant diffusion in viscous fluids and colloidal suspensions

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Schweizer, Kenneth S.

    2015-10-01

    We heuristically formulate a microscopic, force level, self-consistent nonlinear Langevin equation theory for activated barrier hopping and non-hydrodynamic diffusion of a hard sphere penetrant in very dense hard sphere fluid matrices. Penetrant dynamics is controlled by a rich competition between force relaxation due to penetrant self-motion and collective matrix structural (alpha) relaxation. In the absence of penetrant-matrix attraction, three activated dynamical regimes are predicted as a function of penetrant-matrix size ratio which are physically distinguished by penetrant jump distance and the nature of matrix motion required to facilitate its hopping. The penetrant diffusion constant decreases the fastest with size ratio for relatively small penetrants where the matrix effectively acts as a vibrating amorphous solid. Increasing penetrant-matrix attraction strength reduces penetrant diffusivity due to physical bonding. For size ratios approaching unity, a distinct dynamical regime emerges associated with strong slaving of penetrant hopping to matrix structural relaxation. A crossover regime at intermediate penetrant-matrix size ratio connects the two limiting behaviors for hard penetrants, but essentially disappears if there are strong attractions with the matrix. Activated penetrant diffusivity decreases strongly with matrix volume fraction in a manner that intensifies as the size ratio increases. We propose and implement a quasi-universal approach for activated diffusion of a rigid atomic/molecular penetrant in a supercooled liquid based on a mapping between the hard sphere system and thermal liquids. Calculations for specific systems agree reasonably well with experiments over a wide range of temperature, covering more than 10 orders of magnitude of variation of the penetrant diffusion constant.

  9. Theory of activated penetrant diffusion in viscous fluids and colloidal suspensions.

    PubMed

    Zhang, Rui; Schweizer, Kenneth S

    2015-10-14

    We heuristically formulate a microscopic, force level, self-consistent nonlinear Langevin equation theory for activated barrier hopping and non-hydrodynamic diffusion of a hard sphere penetrant in very dense hard sphere fluid matrices. Penetrant dynamics is controlled by a rich competition between force relaxation due to penetrant self-motion and collective matrix structural (alpha) relaxation. In the absence of penetrant-matrix attraction, three activated dynamical regimes are predicted as a function of penetrant-matrix size ratio which are physically distinguished by penetrant jump distance and the nature of matrix motion required to facilitate its hopping. The penetrant diffusion constant decreases the fastest with size ratio for relatively small penetrants where the matrix effectively acts as a vibrating amorphous solid. Increasing penetrant-matrix attraction strength reduces penetrant diffusivity due to physical bonding. For size ratios approaching unity, a distinct dynamical regime emerges associated with strong slaving of penetrant hopping to matrix structural relaxation. A crossover regime at intermediate penetrant-matrix size ratio connects the two limiting behaviors for hard penetrants, but essentially disappears if there are strong attractions with the matrix. Activated penetrant diffusivity decreases strongly with matrix volume fraction in a manner that intensifies as the size ratio increases. We propose and implement a quasi-universal approach for activated diffusion of a rigid atomic/molecular penetrant in a supercooled liquid based on a mapping between the hard sphere system and thermal liquids. Calculations for specific systems agree reasonably well with experiments over a wide range of temperature, covering more than 10 orders of magnitude of variation of the penetrant diffusion constant.

  10. Theory of activated penetrant diffusion in viscous fluids and colloidal suspensions

    SciTech Connect

    Zhang, Rui; Schweizer, Kenneth S.

    2015-10-14

    We heuristically formulate a microscopic, force level, self-consistent nonlinear Langevin equation theory for activated barrier hopping and non-hydrodynamic diffusion of a hard sphere penetrant in very dense hard sphere fluid matrices. Penetrant dynamics is controlled by a rich competition between force relaxation due to penetrant self-motion and collective matrix structural (alpha) relaxation. In the absence of penetrant-matrix attraction, three activated dynamical regimes are predicted as a function of penetrant-matrix size ratio which are physically distinguished by penetrant jump distance and the nature of matrix motion required to facilitate its hopping. The penetrant diffusion constant decreases the fastest with size ratio for relatively small penetrants where the matrix effectively acts as a vibrating amorphous solid. Increasing penetrant-matrix attraction strength reduces penetrant diffusivity due to physical bonding. For size ratios approaching unity, a distinct dynamical regime emerges associated with strong slaving of penetrant hopping to matrix structural relaxation. A crossover regime at intermediate penetrant-matrix size ratio connects the two limiting behaviors for hard penetrants, but essentially disappears if there are strong attractions with the matrix. Activated penetrant diffusivity decreases strongly with matrix volume fraction in a manner that intensifies as the size ratio increases. We propose and implement a quasi-universal approach for activated diffusion of a rigid atomic/molecular penetrant in a supercooled liquid based on a mapping between the hard sphere system and thermal liquids. Calculations for specific systems agree reasonably well with experiments over a wide range of temperature, covering more than 10 orders of magnitude of variation of the penetrant diffusion constant.

  11. Improved Wetting of Mixed Ionic/Electronic Conductors Used in Electrochemical Devices with Ternary Reactive Air Braze Filler Metals

    SciTech Connect

    Hardy, John S; Kim, Jin Yong Y; Thomsen, Ed C; Weil, K Scott

    2007-01-19

    This paper reports on the wetting behavior, reactivity, and long-term electrical conductance of a series of ternary filler metals being considered for brazing lanthanum strontium cobalt ferrite (LSCF) based oxygen separation membranes. Mixed ionic/electronic conducting perovskite oxides such as LSCF and various doped barium cerates are currently being considered for use in high-temperature electrochemical devices such as oxygen and hydrogen concentrators and solid oxide fuel cells. However to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. Furthermore, if the proposed joining technique were to yield a hermetic ceramic-to-metal junction that was also electrically conductive, it would additionally benefit the device by allowing current to be drawn from or carried to the electrochemically active mixed conducting oxide component without requiring an separate current collector. A newly developed brazing technique known as air brazing is one such method of joining. In its present form, air brazing uses a silver-copper oxide based filler metal that can be melted directly in air to form a compliant joint that is electrically conductive. Recently, it has been shown that the addition of titania can enhance the wetting behavior of Ag-CuO filler metals on alumina. Here the effect of this wetting agent on the surface wettability, long-term electrical resistance at 750°C, and reactivity with La0.6Sr0.4Co0.2Fe0.8O3- (LSCF-6428 or LSCF) substrates is discussed.

  12. Quorum activation at a distance: spatiotemporal patterns of gene regulation from diffusion of an autoinducer signal

    NASA Astrophysics Data System (ADS)

    Dilanji, Gabriel; Langebrake, Jessica; Deleenheer, Patrick; Hagen, Stephen J.

    2012-02-01

    Bacteria in colonies coordinate gene regulation through the exchange of diffusible signal molecules known as autoinducers (AI). This ``quorum signaling'' often occurs in physically heterogeneous and spatially extended environments such as biofilms. Under these conditions the space and time scales for diffusion of the signal limit the range and timing of effective gene regulation. We expect that spatial and temporal patterns of gene expression will reflect physical environmental constraints as well as nonlinear transcriptional activation and feedback within the gene regulatory system. We have combined experiments and modeling to investigate how these spatiotemporal patterns develop. We embed engineered plasmid/GFP quorum sensor strains or wild type strains in a long narrow agar lane, and then introduce AI signal at one terminus of the lane. Diffusion of the AI initiates reporter expression along the length of the lane, extending to macroscopic distances of mm-cm. Resulting patterns are captured quantitatively by a mathematical model that incorporates logistic growth of the population, diffusion of AI, and nonlinear transcriptional activation. Our results show that a diffusing quorum signal can coordinate gene expression over distances of order 1cm on time scales of order 10 hrs.

  13. Diffusion of point defects in crystalline silicon using the kinetic activation-relaxation technique method

    DOE PAGES

    Trochet, Mickaël; Béland, Laurent Karim; Joly, Jean -François; ...

    2015-06-16

    We study point-defect diffusion in crystalline silicon using the kinetic activation-relaxation technique (k-ART), an off-lattice kinetic Monte Carlo method with on-the-fly catalog building capabilities based on the activation-relaxation technique (ART nouveau), coupled to the standard Stillinger-Weber potential. We focus more particularly on the evolution of crystalline cells with one to four vacancies and one to four interstitials in order to provide a detailed picture of both the atomistic diffusion mechanisms and overall kinetics. We show formation energies, activation barriers for the ground state of all eight systems, and migration barriers for those systems that diffuse. Additionally, we characterize diffusion pathsmore » and special configurations such as dumbbell complex, di-interstitial (IV-pair+2I) superdiffuser, tetrahedral vacancy complex, and more. In conclusion, this study points to an unsuspected dynamical richness even for this apparently simple system that can only be uncovered by exhaustive and systematic approaches such as the kinetic activation-relaxation technique.« less

  14. Diffusion of point defects in crystalline silicon using the kinetic activation-relaxation technique method

    SciTech Connect

    Trochet, Mickaël; Béland, Laurent Karim; Joly, Jean -François; Brommer, Peter; Mousseau, Normand

    2015-06-16

    We study point-defect diffusion in crystalline silicon using the kinetic activation-relaxation technique (k-ART), an off-lattice kinetic Monte Carlo method with on-the-fly catalog building capabilities based on the activation-relaxation technique (ART nouveau), coupled to the standard Stillinger-Weber potential. We focus more particularly on the evolution of crystalline cells with one to four vacancies and one to four interstitials in order to provide a detailed picture of both the atomistic diffusion mechanisms and overall kinetics. We show formation energies, activation barriers for the ground state of all eight systems, and migration barriers for those systems that diffuse. Additionally, we characterize diffusion paths and special configurations such as dumbbell complex, di-interstitial (IV-pair+2I) superdiffuser, tetrahedral vacancy complex, and more. In conclusion, this study points to an unsuspected dynamical richness even for this apparently simple system that can only be uncovered by exhaustive and systematic approaches such as the kinetic activation-relaxation technique.

  15. Diffusion of point defects in crystalline silicon using the kinetic activation-relaxation technique method

    NASA Astrophysics Data System (ADS)

    Trochet, Mickaël; Béland, Laurent Karim; Joly, Jean-François; Brommer, Peter; Mousseau, Normand

    2015-06-01

    We study point-defect diffusion in crystalline silicon using the kinetic activation-relaxation technique (k-ART), an off-lattice kinetic Monte Carlo method with on-the-fly catalog building capabilities based on the activation-relaxation technique (ART nouveau), coupled to the standard Stillinger-Weber potential. We focus more particularly on the evolution of crystalline cells with one to four vacancies and one to four interstitials in order to provide a detailed picture of both the atomistic diffusion mechanisms and overall kinetics. We show formation energies, activation barriers for the ground state of all eight systems, and migration barriers for those systems that diffuse. Additionally, we characterize diffusion paths and special configurations such as dumbbell complex, di-interstitial (IV-pair+2I) superdiffuser, tetrahedral vacancy complex, and more. This study points to an unsuspected dynamical richness even for this apparently simple system that can only be uncovered by exhaustive and systematic approaches such as the kinetic activation-relaxation technique.

  16. Comparison of the antibacterial activity of chelating agents using the agar diffusion method

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The agar diffusion assay was used to examine antibacterial activity of 2 metal chelators. Concentrations of 0 to 40 mM of ethylenediaminetetraacetic acid (EDTA) and ethylenediamine-N,N’-disuccinic acid (EDDS) were prepared in 1.0 M potassium hydroxide (KOH). The pH of the solutions was adjusted to 1...

  17. Extending the Diffuse Layer Model of Surface Acidity Behavior: III. Estimating Bound Site Activity Coefficients

    EPA Science Inventory

    Although detailed thermodynamic analyses of the 2-pK diffuse layer surface complexation model generally specify bound site activity coefficients for the purpose of accounting for those non-ideal excess free energies contributing to bound site electrochemical potentials, in applic...

  18. An Introduction to Biological Modeling Using Coin Flips to Predict the Outcome of a Diffusion Activity

    ERIC Educational Resources Information Center

    Butcher, Greg Q.; Rodriguez, Juan; Chirhart, Scott; Messina, Troy C.

    2016-01-01

    In order to increase students' awareness for and comfort with mathematical modeling of biological processes, and increase their understanding of diffusion, the following lab was developed for use in 100-level, majors/non-majors biology and neuroscience courses. The activity begins with generation of a data set that uses coin-flips to replicate…

  19. Evaluation of Superplastic Forming and Weld-brazing for Fabrication of Titanium Compression Panels

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Bales, T. T.; Davis, R. C.

    1985-01-01

    The two titanium processing procedures, superplastic forming and weld brazing, are successfully combined to fabricate titanium skin stiffened structural panels. Stiffeners with complex shapes are superplastically formed using simple tooling. These stiffeners are formed to the desired configuration and required no additional sizing or shaping following removal from the mold. The weld brazing process by which the stiffeners are attached to the skins utilize spot welds to maintain alignment and no additional tooling is required for brazing. The superplastic formed/weld brazed panels having complex shaped stiffeners develop up to 60 percent higher buckling strengths than panels with conventional shaped stiffeners. The superplastic forming/weld brazing process is successfully scaled up to fabricate full size panels having multiple stiffeners. The superplastic forming/weld brazing process is also successfully refined to show its potential for fabricating multiple stiffener compression panels employing unique stiffener configurations for improved structural efficiency.

  20. Active-Site Hydration and Water Diffusion in Cytochrome P450cam: A Highly Dynamic Process

    SciTech Connect

    Miao, Yinglong; Baudry, Jerome Y

    2011-01-01

    Long-timescale molecular dynamics simulations (300 ns) are performed on both the apo- (i.e., camphor-free) and camphor-bound cytochrome P450cam (CYP101). Water diffusion into and out of the protein active site is observed without biased sampling methods. During the course of the molecular dynamics simulation, an average of 6.4 water molecules is observed in the camphor-binding site of the apo form, compared to zero water molecules in the binding site of the substrate-bound form, in agreement with the number of water molecules observed in crystal structures of the same species. However, as many as 12 water molecules can be present at a given time in the camphor-binding region of the active site in the case of apo-P450cam, revealing a highly dynamic process for hydration of the protein active site, with water molecules exchanging rapidly with the bulk solvent. Water molecules are also found to exchange locations frequently inside the active site, preferentially clustering in regions surrounding the water molecules observed in the crystal structure. Potential-of-mean-force calculations identify thermodynamically favored trans-protein pathways for the diffusion of water molecules between the protein active site and the bulk solvent. Binding of camphor in the active site modifies the free-energy landscape of P450cam channels toward favoring the diffusion of water molecules out of the protein active site.

  1. Joining Mixed Conducting Oxides Using an Air-Fired Electrically Conductive Braze

    SciTech Connect

    Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-10-01

    Due to their mixed oxygen ion and electron conducting properties, ceramics such as lanthanum strontium cobalt ferrites (LSCF) are attractive materials for use in active electrochemical devices such as solid oxide fuel cells (SOFC) and oxygen separation membranes. However, to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. If such a joining technique yields a ceramic-to-metal junction that is also electrically conductive, the hermetic seals in the device could provide the added function of either drawing current from the mixed conducting oxide, in the case of SOFC applications, or carrying it to the oxide to initate ionic conduction, in the case of oxygen separation and electrocatalysis applications. This would greatly reduce the need for complex interconnect design, thereby simplifying one of the major challenges faced in SOFC development. A process referred to as reactive air brazing (RAB) has been developed in which firing a Ag-CuO filler material in air creates a functional ceramic-to-metal junction, in which the silver-based matrix of the braze affords both metallic ductility and conductivity in the joint. Investigating a range of Ag-CuO alloy combinations determined that compositions containing between 1.4 and 16 mol% CuO appear to offer the best combination of wettability, joint strength, and electrical conductivity.

  2. Microstructure and Mechanical Properties of AlN/Cu Brazed Joints

    NASA Astrophysics Data System (ADS)

    Su, Cherng-Yuh; Pan, C. T.; Lo, Min-Sheng

    2014-09-01

    In this study, the AlN/Cu bonding was explored using the brazing technique. During AlN/Cu brazing, the temperature was set at 800, 850, and 900 °C for 10, 20, 30, and 60 min, respectively. We studied the bonding mechanism, microstructure formation, and the mechanical characteristics of the bond. The reaction layer developed at the interface of AlN/Cu is observed to be TiN. The activation energy of TiN is about 149.91 kJ/mol. The reaction layer thickness is linearly dependent on the temperature and duration at 800 and 850 °C for 60 min and 900 °C for 30 min. However, the growth of the reactive layers decreases gradually at 900 °C when the duration changed from 30 to 60 min. The strength of the specimens with thickness ranging between 1 and 1.5 μm is 40-51 MPa.

  3. Activity, diffusion, and correlations in a two-dimensional conserved stochastic sandpile

    NASA Astrophysics Data System (ADS)

    da Cunha, S. D.; da Silva, L. R.; Viswanathan, G. M.; Dickman, Ronald

    2014-08-01

    We perform large-scale simulations of a two-dimensional restricted height conserved stochastic sandpile, focusing on particle diffusion and mobility, and spatial correlations. Quasistationary (QS) simulations yield the critical particle density to high precision [pc = 0.7112687(2)], and show that the diffusion constant scales in the same manner as the activity density, as found previously in the one-dimensional case. Short-time scaling is characterized by subdiffusive behavior (mean-square displacement ˜ tγ with γ < 1), which is easily understood as a consequence of the initial decay of activity, ρ(t) ˜ t-δ, with γ = 1 - δ. We verify that at criticality, the activity-activity correlation function C\\left(r\\right)\\sim {{r}^{-\\beta /{{\

  4. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    NASA Astrophysics Data System (ADS)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  5. Enhanced diffusion self-stimulated by micro-algae in an active, aerotactic bacterial suspension

    NASA Astrophysics Data System (ADS)

    Peaudecerf, François; Goldstein, Raymond E.

    2014-11-01

    Suspensions of swimming bacteria form a new class of active fluids that generate complex phenomena. An ``active bath'' of bacteria for instance produces fluid flows which move passive colloids in a random-like walk, associated with an effective diffusion coefficient higher than for Brownian motion. The value of this enhanced diffusion coefficient depends on the local density of bacteria and their swimming behavior. However, with aerotactic, obligate aerobic bacteria such as B. subtilis, the local oxygen concentration impacts on the distribution of cells and their swimming behavior. We consider the specific case in which non-motile photosynthetic algal cells interacting with a B. subtilis suspension not only play the role of passive colloids, but also produce oxygen under light. We demonstrate that this new kind of active suspension, under heterogeneous illumination, can induce an effective negative phototaxis of the passive algal cells. We explain the origin of this novel phenomenon as the combination of algal oxygen production, diffusion, chemotaxis and motility switching in bacteria resulting in an heterogeneous enhanced diffusion. Finally, we present potential applications for algal cell mixing and sorting, that can inspire new methods for bioengineering. Supported by ERC, Raymond and Beverly Sackler Foundation, and Mines ParisTech.

  6. The universal bundling activity of AtVLN4 in diffusely growing cells.

    PubMed

    Du, Fei; Zhang, Yi; Ren, Haiyun

    2011-09-01

    We recently reported that AtVLN4, a member of villin/gelsolin/fragmin superfamily in Arabidopsis thaliana, participated in root hair growth through its actin bundling activity. To further understand the functions of AtVLN4, we investigated its in vivo expression pattern and roles in diffusely growing cells. Transcription analysis of AtVLN4 and detection of AtVLN 4 promoter-GUS activity consistently indicated that AtVLN4 had a universal expression pattern and was preferentially expressed in vegetative tissues. Observation of actin structures labeled by GFP-fABD2 revealed that there were less actin bundles in many diffusely growing cell types in atvln4-1 seedlings than in wild-type seedlings. Pharmacological studies by treatment with Latrunculin B showed that the actin filaments were much easier to be disrupted in diffusely growing cells of atvln4-1 seedlings. Collectively, these results demonstrate that AtVLN4 has a universal actin bundling activity in diffusely growing cells just like that in the tip growing cell, root hairs.

  7. White matter microstructure and volitional motor activity in schizophrenia: A diffusion kurtosis imaging study.

    PubMed

    Docx, Lise; Emsell, Louise; Van Hecke, Wim; De Bondt, Timo; Parizel, Paul M; Sabbe, Bernard; Morrens, Manuel

    2017-02-28

    Avolition is a core feature of schizophrenia and may arise from altered brain connectivity. Here we used diffusion kurtosis imaging (DKI) to investigate the association between white matter (WM) microstructure and volitional motor activity. Multi-shell diffusion MRI and 24-h actigraphy data were obtained from 20 right-handed patients with schizophrenia and 16 right-handed age and gender matched healthy controls. We examined correlations between fractional anisotropy (FA), mean diffusivity (MD), mean kurtosis (MK), and motor activity level, as well as group differences in these measures. In the patient group, increasing motor activity level was positively correlated with MK in the inferior, medial and superior longitudinal fasciculus, the corpus callosum, the posterior fronto-occipital fasciculus and the posterior cingulum. This association was not found in control subjects or in DTI measures. These results show that a lack of volitional motor activity in schizophrenia is associated with potentially altered WM microstructure in posterior brain regions associated with cognitive function and motivation. This could reflect both illness related dysconnectivity which through altered cognition, manifests as reduced volitional motor activity, and/or the effects of reduced physical activity on brain WM.

  8. The use of Ni-Cr-Si-Be filler metals for brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Fedotov, V.; Suchkov, A.; Penyaz, M.; Fedotov, I.; Tarasov, B.

    2016-04-01

    Nanocrystalline ribbon filler metal-alloys of system Ni-Cr-Si-Be are produced by the rapidly quenching of the melt method. By these filler metals carried out hight temperature vacuum brazing of austenitic steels (12Kh18N10T and Kh18N8G2) and austenitic-ferritic class EI-811 (12Kh21N5T). The basic laws of structure-phase state foundation of brazed joints are determined, features of the interaction of the molten filler metal to the brazed materials are identified, the optimal temperature and time parameters of the brazing process are determined.

  9. Effect of environment on the quality of aluminum joints brazed in partial nitrogen atmospheres

    SciTech Connect

    Pai, D.M.; Zhong, G.; Shafiq, P.; Badgley, S.

    1995-06-01

    The vacuum brazing of aluminum is an established process for producing parts such as radiators and heater cores used in automobiles. The process forms connecting fillets between component parts by the melting and flow of aluminum-silicon alloy cladding. The operating procedures developed for vacuum brazing are largely empirical, and rely on process and materials control. Past studies have examined the effects of factors such as moisture, heating rate, the wetting and flow characteristics of filler alloy and the role of the magnesium promoter in the vacuum brazing process. While vacuum brazing has traditionally been done under high vacuum conditions, it is economically desirable to have less stringent vacuum requirements. This study focuses on the effect of environment on the quality of aluminum joints brazed in an atmosphere where a high vacuum has been produced and then backfilled partially with nitrogen. Microscopic examination of the braze quality together with an analysis of the vacuum furnace atmosphere reveals a possible correlation between gaseous impurity levels in the brazing environment and the quality of the brazed joint. This paper reports the results of this study and provides data on limits of environmental impurities that can be tolerated by the process. This data can eventually be used for intelligent computer control, and thereby optimization, of the vacuum brazing process.

  10. Infrared Brazing Ti50Ni50 and Invar Using Ag-Based Filler Foils

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Chang, Y. H.; Wu, S. K.

    2013-10-01

    Infrared brazing Ti50Ni50 and Invar using BAg-8 and Cusil-ABA foils was investigated. The Ag-Cu eutectic matrix dominates both brazed joints. The maximum shear strengths of the brazed joints using BAg-8 and Cusil-ABA fillers are 158 and 249 MPa. Failure of interfacial Fe2Ti/Ni3Ti reaction layers is responsible for the BAg-8 joint. In contrast, the Cusil-ABA brazed joint is fractured along the interfacial Fe2Ti intermetallic compound. Both fractographs are characterized with cleavage dominated fracture.

  11. Detailed characterization of lithium diffusion mechanisms in crystalline silicon using the kinetic Activation-Relaxation Technique

    NASA Astrophysics Data System (ADS)

    Trochet, Mickaël; Restrepo Gutierrez, Oscar Antonio; Mousseau, Normand

    Silicon displays a potential for high-capacity anode material for lithium-ion batteries as it can absorb large quantities of this metal. Yet, very little is understood about the evolution of diffusion mechanisms and migration barriers as the concentration of lithium increases. Until now, for example, simulations studies were limited by the time scale over which diffusion takes place. Here, we use the kinetic activation relaxation technique (kART), an unbiased off-lattice Monte Carlo method with on-the fly catalog building, coupled with the ReaxFF forcefield to follow diffusion of Li in c - Si over timescale of seconds and more at room temperature, obtaining detailed information about the whole set of possible diffusion mechanisms as the local environment evolves. We first present a detailed characterization of Li diffusion in the presence of 1 to 3 impurities and then show the evolution of systems with a higher concentration of solute as Li aggregate. These results provide a first detailed picture of the onset of Li aggregating into this high-capacity material, as it modifies the structure through local rearrangements and long-range elastic deformations, crucial information for the development of the next generation of high-capacity anode. ∖pard ∖pard.

  12. Diffusion of active particles with stochastic torques modeled as α-stable noise

    NASA Astrophysics Data System (ADS)

    Nötel, Jörg; Sokolov, Igor M.; Schimansky-Geier, Lutz

    2017-01-01

    We investigate the stochastic dynamics of an active particle moving at a constant speed under the influence of a fluctuating torque. In our model the angular velocity is generated by a constant torque and random fluctuations described as a Lévy-stable noise. Two situations are investigated. First, we study white Lévy noise where the constant speed and the angular noise generate a persistent motion characterized by the persistence time {τ }D. At this time scale the crossover from ballistic to normal diffusive behavior is observed. The corresponding diffusion coefficient can be obtained analytically for the whole class of symmetric α-stable noises. As typical for models with noise-driven angular dynamics, the diffusion coefficient depends non-monotonously on the angular noise intensity. As second example, we study angular noise as described by an Ornstein-Uhlenbeck process with correlation time {τ }c driven by the Cauchy white noise. We discuss the asymptotic diffusive properties of this model and obtain the same analytical expression for the diffusion coefficient as in the first case which is thus independent on {τ }c. Remarkably, for {τ }c\\gt {τ }D the crossover from a non-Gaussian to a Gaussian distribution of displacements takes place at a time {τ }G which can be considerably larger than the persistence time {τ }D.

  13. Influence of BOLD Contributions to Diffusion fMRI Activation of the Visual Cortex

    PubMed Central

    Williams, Rebecca J.; Reutens, David C.; Hocking, Julia

    2016-01-01

    Reliance on the hemodynamic response as a surrogate marker of neural activity imposes an intrinsic limit on the spatial specificity of functional MRI. An alternative approach based on diffusion-weighted functional MRI (DfMRI) has been reported as a contrast less reliant on hemodynamic effects, however current evidence suggests that both hemodynamic and unique neural sources contribute to the diffusion signal. Here we compare activation patterns obtained with the standard blood oxygenation level-dependent (BOLD) contrast to DfMRI in order to gain a deeper understanding of how the BOLD proportion contributes to the observable diffusion signal. Both individual and group-level activation patterns obtained with DfMRI and BOLD to a visual field stimulation paradigm were analyzed. At the individual level, the DfMRI contrast showed a strong, positive relationship between the volumes of cortex activated in response to quadrant- and hemi-field visual stimulation. This was not observed in the corresponding BOLD experiment. Overall, the DfMRI response indicated less between-subject variability, with random effects analyses demonstrating higher statistical values at the peak voxel for DfMRI. Furthermore, the spatial extent of the activation was more restricted to the primary visual region for DfMRI than BOLD. However, the diffusion signal was sensitive to the hemodynamic response in a manner dependent on experimental manipulation. It was also limited by its low signal-to-noise ratio (SNR), demonstrating lower sensitivity than BOLD. Together these findings both support DfMRI as a contrast that bears a closer spatial relationship to the underlying neural activity than BOLD, and raise important caveats regarding its utilization. Models explaining the DfMRI signal change need to consider the dynamic vascular contributions that may vary with neural activity. PMID:27445654

  14. New hermetic sealing material for vacuum brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  15. Effects of service environments on aluminum-brazed titanium (ABTi)

    NASA Technical Reports Server (NTRS)

    Cotton, W. L.

    1978-01-01

    Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

  16. Separation and Sealing of a Sample Container Using Brazing

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Rivellini, Tommaso P.; Wincentsen, James E.; Gershman, Robert

    2007-01-01

    A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a dirty environment that may include a biological and/or chemical hazard; (2) sealing a lid onto the inner part of the container to hermetically enclose the sample; (3) separating the resulting hermetic container from the dirty environment; and (4) bringing that hermetic container, without any biological or chemical contamination of its outer surface, into a clean environment. The process is denoted S(exp 3)B (separation, seaming, and sealing using brazing) because sealing of the sample into the hermetic container, separating the container from the dirty environment, and bringing the container with a clean outer surface into the clean environment are all accomplished simultaneously with a brazing operation.

  17. Corrosion Testing of Brazed Space Station IATCS Materials

    NASA Technical Reports Server (NTRS)

    Pohlman, Matthew J.; Varisik, Jerry; Steele, John W.; Golden, Johnny L.; Boyce, William E.; Pedley, Michael D.

    2004-01-01

    Increased nickel concentrations in the IATCS coolant prompted a study of the corrosion rates of nickel-brazed heat exchangers in the system. The testing has shown that corrosion is occurring in a silicon-rich intermetallic phase in the braze filler of coldplates and heat exchangers as the result of a decrease in the coolant pH brought about by cabin carbon dioxide permeation through polymeric flexhoses. Similar corrosion is occurring in the EMU de-ionized water loop. Certain heat exchangers and coldplates have more silicon-rich phase because of their manufacturing method, and those units produce more nickel corrosion product. Silver biocide additions did not induce pitting corrosion at silver precipitate sites.

  18. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  19. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  20. Feasibility study of fluxless brazing cemented carbides to steel

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Sievers, N.

    2017-03-01

    One of the most important brazing processes is the joints between cemented carbides and steel for the tool industry such as in rotary drill hammers or saw blades. Even though this technique has already been used for several decades, defects in the joint can still occur and lead to quality loss. Mostly, the joining process is facilitated by induction heating and the use of a flux to enhance the wetting of the filler alloy on the surface of the steel and cemented carbide in an ambient atmosphere. However, although the use of flux enables successful joining, it also generates voids within the joint, which reduces the strength of the connection while the chemicals within the flux are toxic and polluting. In this feasibility study, a fluxless brazing process is used to examine the joint between cemented carbides and steel for the first time. For this, ultrasound is applied during induction heating to enable the wetting between the liquid filler metal and the surfaces of the cemented carbide and steel. The ultrasound generates cavitations within the liquid filler metal, which remove the oxides from the surface. Several filler metals such as a silver based alloy Ag449, pure Zn, and an AlSi-alloy were used to reduce the brazing temperature and to lower the thermal residual stresses within the joint. As a result, every filler metal successfully wetted both materials and led to a dense connection. The ultrasound has to be applied carefully to prevent a damage of the cemented carbide. In this regard, it was observed that single grains of the cemented carbide broke out and remained in the joint. This positive result of brazing cemented carbides to steel without a flux but using ultrasound, allows future studies to focus on the shear strength of these joints as well as the behavior of the thermally induced residual stresses.

  1. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    NASA Astrophysics Data System (ADS)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  2. Mechanistic understanding of aerosol emissions from a brazing operation.

    PubMed

    Zimmer, A T; Biswas, P

    2000-01-01

    Welding operations produce gaseous and aerosol by-products that can have adverse health effects. A laboratory furnace study was conducted to aid understanding of the chemical and aerosol behavior of a widely used, self-fluxing brazing alloy (89% Cu, 6% Ag, 5% P) that is also used with a supplemental fluxing compound to prevent oxidation at the molten metal surface. The results indicate that the aerosols generated by the alloy are transient (produced over a short duration of time) and are associated with mass transfer of phosphorus species from the molten metal surface to the surrounding gas. In contrast, when the alloy was used in conjunction with the supplemental fluxing compound, a relatively nontransient, submicron-size aerosol was generated that was several orders of magnitude higher in concentration. Thermodynamic equilibrium analysis suggests that fluoride (a major constituent in the fluxing compound) played a significant role in reacting with the brazing alloy metals to form gas phase metal fluoride compounds that had high vapor pressures when compared with their elemental or oxide forms. As these metal-fluoride vapors cooled, submicron-size particles were formed mainly through nucleation and condensation growth processes. In addition, the equilibrium results revealed the potential formation of severe pulmonary irritants (HF and BF3) from heating the supplemental fluxing compound. These results demonstrated the importance of fluxing compounds in the formation of brazing fumes, and suggest that fluxing compounds could be selected that serve their metallurgical intention and suppress the formation of aerosols.

  3. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    NASA Astrophysics Data System (ADS)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  4. Dispersed metal-toughened ceramics and ceramic brazing

    SciTech Connect

    Moorhead, A.J.; Tiegs, T.N.; Lauf, R.J.

    1983-01-01

    An alumina (Al/sub 2/O/sub 3/) based material that contains approximately 1 vol % finely dispersed platinum or chromium was developed for use in high temperature thermal-shock resistant electrical insulators. The work at ORNL is divided into two areas: (1) development of DMT ceramics; and (2) development of brazing filler metals suitable for making ceramic-to-ceramic and ceramic-to-metal brazements. The DMT ceramics and brazements are intended for service at elevated temperatures and at high stress levels in the dirty environments of advanced heat engines. The development and characterization of DMT ceramics includes processing (powder preparation, densification and heat treatment) and detailed measurement of mechanical and physical properties (strength, fracture toughness, and thermal conductivity). The brazing work includes: (1) the formulation and melting of small quantities of experimental brazing filler metals; (2) evaluation of the wetting and bonding behavior of these filler metals on Al/sub 2/O/sub 3/, partially stabilized zirconia and ..cap alpha..-SiC in a sessile drop apparatus; and (3) determine the short-term strength and fracture toughness of brazements.

  5. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    NASA Astrophysics Data System (ADS)

    Yadav, D. P.; Kaul, R.; Ram Sankar, P.; Kak, A.; Ganesh, P.; Shiroman, R.; Singh, R.; Singh, A. P.; Tiwari, P.; Abhinandan, L.; Kukreja, L. M.; Shukla, S. K.

    2012-11-01

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  6. Localization and diffusion of tracer particles in viscoelastic media with active force dipoles

    NASA Astrophysics Data System (ADS)

    Yasuda, Kento; Okamoto, Ryuichi; Komura, Shigeyuki; Mikhailov, Alexander S.

    2017-02-01

    Optical tracking in vivo experiments reveal that diffusion of particles in biological cells is strongly enhanced in the presence of ATP and the experimental data for animal cells could previously be reproduced within a phenomenological model of a gel with myosin motors acting within it (Fodor É. et al., EPL, 110 (2015) 48005). Here, the two-fluid model of a gel is considered where active macromolecules, described as force dipoles, cyclically operate both in the elastic and the fluid components. Through coarse-graining, effective equations of motions for idealized tracer particles displaying local deformations and local fluid flows are derived. The equation for deformation tracers coincides with the earlier phenomenological model and thus confirms it. For flow tracers, diffusion enhancement caused by active force dipoles in the fluid component, and thus due to metabolic activity, is found. The latter effect may explain why ATP-dependent diffusion enhancement could also be observed in bacteria that lack molecular motors in their skeleton or when the activity of myosin motors was chemically inhibited in eukaryotic cells.

  7. Diffused Intra-Oocyte Hydrogen Peroxide Activates Myeloperoxidase and Deteriorates Oocyte Quality.

    PubMed

    Khan, Sana N; Shaeib, Faten; Najafi, Tohid; Kavdia, Mahendra; Gonik, Bernard; Saed, Ghassan M; Goud, Pravin T; Abu-Soud, Husam M

    2015-01-01

    Hydrogen peroxide (H2O2) is a relatively long-lived signaling molecule that plays an essential role in oocyte maturation, implantation, as well as early embryonic development. Exposure to relatively high levels of H2O2 functions efficiently to accelerate oocyte aging and deteriorate oocyte quality. However, little precise information exists regarding intra-oocyte H2O2 concentrations, and its diffusion to the oocyte milieu. In this work, we utilized an L-shaped amperometric integrated H2O2-selective probe to directly and quantitatively measure the real-time intra-oocyte H2O2 concentration. This investigation provides an exact measurement of H2O2 in situ by reducing the possible loss of H2O2 caused by diffusion or reactivity with other biological systems. This experiment suggests that the intra-oocyte H2O2 levels of oocytes obtained from young animals are reasonably high and remained constant during the procedure measurements. However, the intra-oocyte H2O2 concentration dropped significantly (40-50% reduction) in response to catalase pre-incubation, suggesting that the measurements are truly H2O2 based. To further confirm the extracellular diffusion of H2O2, oocytes were incubated with myeloperoxidase (MPO), and the diffused H2O2 triggered MPO chlorinating activity. Our results show that the generated hypochlorous acid (HOCl) facilitated the deterioration in oocyte quality, a process that could be prevented by pre-incubating the oocytes with melatonin, which was experimentally proven to be oxidized utilizing HPLC methods. This study is the first to demonstrate direct quantitative measurement of intracellular H2O2, and its extracellular diffusion and activation of MPO as well as its impact on oocyte quality. These results may help in designing more accurate treatment plans in assisted reproduction under inflammatory conditions.

  8. Diffused Intra-Oocyte Hydrogen Peroxide Activates Myeloperoxidase and Deteriorates Oocyte Quality

    PubMed Central

    Khan, Sana N.; Shaeib, Faten; Najafi, Tohid; Kavdia, Mahendra; Gonik, Bernard; Saed, Ghassan M.; Goud, Pravin T.; Abu-Soud, Husam M.

    2015-01-01

    Hydrogen peroxide (H2O2) is a relatively long-lived signaling molecule that plays an essential role in oocyte maturation, implantation, as well as early embryonic development. Exposure to relatively high levels of H2O2 functions efficiently to accelerate oocyte aging and deteriorate oocyte quality. However, little precise information exists regarding intra-oocyte H2O2 concentrations, and its diffusion to the oocyte milieu. In this work, we utilized an L-shaped amperometric integrated H2O2-selective probe to directly and quantitatively measure the real-time intra-oocyte H2O2 concentration. This investigation provides an exact measurement of H2O2 in situ by reducing the possible loss of H2O2 caused by diffusion or reactivity with other biological systems. This experiment suggests that the intra-oocyte H2O2 levels of oocytes obtained from young animals are reasonably high and remained constant during the procedure measurements. However, the intra-oocyte H2O2 concentration dropped significantly (40-50% reduction) in response to catalase pre-incubation, suggesting that the measurements are truly H2O2 based. To further confirm the extracellular diffusion of H2O2, oocytes were incubated with myeloperoxidase (MPO), and the diffused H2O2 triggered MPO chlorinating activity. Our results show that the generated hypochlorous acid (HOCl) facilitated the deterioration in oocyte quality, a process that could be prevented by pre-incubating the oocytes with melatonin, which was experimentally proven to be oxidized utilizing HPLC methods. This study is the first to demonstrate direct quantitative measurement of intracellular H2O2, and its extracellular diffusion and activation of MPO as well as its impact on oocyte quality. These results may help in designing more accurate treatment plans in assisted reproduction under inflammatory conditions. PMID:26197395

  9. Activation volumes of oxygen self-diffusion in fluorite structured oxides

    NASA Astrophysics Data System (ADS)

    Christopoulos, S.-R. G.; Kordatos, A.; Cooper, M. W. D.; Fitzpatrick, M. E.; Chroneos, A.

    2016-10-01

    Fluorite structured oxides are used in numerous applications and as such it is necessary to determine their materials properties over a range of conditions. In the present study we employ molecular dynamics calculations to calculate the elastic and expansivity data, which are then used in a thermodynamic model (the cBΩ model) to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 fluorite structured oxides over a wide temperature range. We present relations to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 for a wide range of temperature (300-1700 K) and pressure (-7.5 to 7.5 GPa).

  10. Activation volumes of oxygen self-diffusion in fluorite structured oxides

    SciTech Connect

    Christopoulos, S-R G.; Kordatos, A.; Cooper, Michael William D.; Fitzpatrick, M. E.; Chroneos, A.

    2016-10-27

    In this study, fluorite structured oxides are used in numerous applications and as such it is necessary to determine their materials properties over a range of conditions. In the present study we employ molecular dynamics calculations to calculate the elastic and expansivity data, which are then used in a thermodynamic model (the cBΩ model) to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 fluorite structured oxides over a wide temperature range. We present relations to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 for a wide range of temperature (300–1700 K) and pressure (–7.5 to 7.5 GPa).

  11. Disk Diffusion Assay to Assess the Antimicrobial Activity of Marine Algal Extracts.

    PubMed

    Desbois, Andrew P; Smith, Valerie J

    2015-01-01

    Marine algae are a relatively untapped source of bioactive natural products, including those with antimicrobial activities. The ability to assess the antimicrobial activity of cell extracts derived from algal cultures is vital to identifying species that may produce useful novel antibiotics. One assay that is used widely for this purpose is the disk diffusion assay due to its simplicity, rapidity, and low cost. Moreover, this assay gives output data that are easy to interpret and can be used to screen many samples at once irrespective of the solvent used during preparation. In this chapter, a step-by-step protocol for performing a disk diffusion assay is described. The assay is particularly well suited to testing algal cell extracts and fractions resulting from separation through bioassay-guided approaches.

  12. Activation volumes of oxygen self-diffusion in fluorite structured oxides

    DOE PAGES

    Christopoulos, S-R G.; Kordatos, A.; Cooper, Michael William D.; ...

    2016-10-27

    In this study, fluorite structured oxides are used in numerous applications and as such it is necessary to determine their materials properties over a range of conditions. In the present study we employ molecular dynamics calculations to calculate the elastic and expansivity data, which are then used in a thermodynamic model (the cBΩ model) to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 fluorite structured oxides over a wide temperature range. We present relations to calculate the activation volumes of oxygen self-diffusion coefficient in ThO2, UO2 and PuO2 for a wide range of temperature (300–1700more » K) and pressure (–7.5 to 7.5 GPa).« less

  13. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  14. Active Mediation of Plasmon Enhanced Localized Exciton Generation, Carrier Diffusion and Enhanced Photon Emission.

    PubMed

    Haq, Sharmin; Addamane, Sadhvikas; Kafle, Bijesh; Huang, Danhong; Balakrishnan, Ganesh; Habteyes, Terefe G

    2017-04-13

    Understanding the enhancement of charge carrier generation and their diffusion is imperative for improving the efficiency of optoelectronic devices particularly infrared photodetectors that are less developed than their visible counterpart. Here, using gold nanorods as model plasmonic systems, InAs quantum dots (QDs) embedded in an InGaAs quantum well as an emitter, and GaAs as an active mediator of surface plasmons for enhancing carrier generation and photon emission, the distance dependence of energy transfer and carrier diffusion have been investigated both experimentally and theoretically. Analysis of the QD emission enhancement as a function of distance reveals a Förster radius of 3.85 ± 0.15 nm, a near-field decay length of 4.8 ± 0.1 nm and an effective carrier diffusion length of 64.0 ± 3.0 nm. Theoretical study of the temporal-evolution of the electron-hole occupation number of the excited states of the QDs indicates that the emission enhancement trend is determined by the carrier diffusion and capture rates.

  15. Alterations in Daytime and Nighttime Activity in Piglets after Focal and Diffuse Brain Injury.

    PubMed

    Olson, Emily; Badder, Carlie; Sullivan, Sarah; Smith, Colin; Propert, Kathleen; Margulies, Susan S

    2016-04-15

    We have developed and implemented a noninvasive, objective neurofunctional assessment for evaluating the sustained effects of traumatic brain injury (TBI) in piglets with both diffuse and focal injury types. Derived from commercial actigraphy methods in humans, this assessment continuously monitors the day/night activity of piglets using close-fitting jackets equipped with tri-axial accelerometers to monitor movements of the thorax. Acceleration metrics were correlated (N = 7 naïve piglets) with video images to define values associated with a range of activities, from recumbancy (rest) to running. Both focal (N = 8) and diffuse brain injury (N = 9) produced alterations in activity that were significant 4 days post-TBI. Compared to shams (N = 6) who acclimated to the animal facility 4 days after an anesthesia experience by blurring the distinction between day and night activity, post-TBI time-matched animals had larger fractions of inactive periods during the daytime than nighttime, and larger fractions of active time in the night were spent in high activity (e.g., constant walking, intermittent running) than during the day. These persistent disturbances in rest and activity are similar to those observed in human adults and children post-TBI, establishing actigraphy as a translational metric, used in both humans and large animals, for assessment of injury severity, progressions, and intervention.

  16. Recent experience in the fabrication and brazing of ceramic beam tubes for kicker magnets at FNAL

    SciTech Connect

    Ader, C.R.; Jensen, C.; Reilly, R.; Snee, D.; Wilson, J.H.; /Fermilab

    2008-06-01

    Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil (titanium/incusil) alloy brazing material are stacked in the furnace and then brazed in the furnace at 1000 C. The ceramic specified is 99.8% Alumina, Al{sub 2}O{sub 3}, a strong recrystallized high-alumina fabricated by slip casting. Recent experience at Fermilab with the fabrication and brazing of these tubes has brought to light numerous problems including tube breakage and cracking and also the difficulty of brazing the tube to produce a leak-tight joint. These problems may be due to the ceramic quality, voids in the ceramic, thinness of the wall, and micro-cracks in the ends which make it difficult to braze because it cannot fill tiny surface cracks which are caused by grain pullout during the cutting process. Solutions which are being investigated include lapping the ends of the tubes before brazing to eliminate the micro-cracks and also metallization of the tubes.

  17. Wettability of brazing alloys on molybdenum and TZM (Mo-Ti-Zr alloy)

    SciTech Connect

    McDonald, M.M.; Keller, D.L.; Heiple, C.R.; Hofmann, W.E.

    1988-01-01

    Vacuum brazing studies have been performed on molybdenum and TZM (0.5Ti-0.08Zr-Mo). Wettability tests have been conducted for nineteen braze metal filler alloys on molybdenum and thirty-two braze metal filler alloys on TZM over a wide range of temperatures. A wetting index, which is a function of contact angle and braze alloy contact area, was determined for each filler alloy at each brazing temperature. The nature and extent of interaction between the brazing alloys and the base metals was analyzed by conventional metallography, scanning-electron microscopy, and electron microprobe analysis. A comparison is made between the behavior of filler alloys on molybdenum and TZM -- filler alloys consistently exhibited less wettability on TZM than on molybdenum. The lower wettability of TZM is believed to be due to a small amount of titanium in the surface oxide on TZM. Cracking was observed in the base metal under some of the high temperature braze deposits. The cracking is shown to arise from liquid metal embrittlement from nickel in the high temperature braze alloys. 7 refs., 11 figs., 2 tabs.

  18. Strength and structure of furnace-brazed joints between aluminum and stainless steel

    SciTech Connect

    Roulin, M.; Karadeniz, G.; Mortensen, A.; Luster, J.W.

    1999-05-01

    The structure and shear strength of brazed joints of aluminum to stainless steel are studied using a modification of the double lap joint configuration, which allows mechanical testing and joint microstructure examination on the same test piece. It is found that during furnace brazing of such joints at 600 C, using an Al-Si eutectic brazing alloy, the interfacial zone between the aluminum-rich braze and the stainless steel substrate features two intermetallic layers. The first is formed in the initial instants of the process and features an overall composition similar to that of the compound FeSiAl{sub 5}. The second appears after a 10-min hold time at the brazing temperature, and features an overall composition that parallels the FeAl{sub 3} intermetallic. Both layers are, however, more complex in structure than is suggested by these stoichiometric relations. The shear strength of the braze peaks at 21 MPa after a 10-min hold time at the brazing temperature. This peak is associated with nucleation of the second intermetallic layer, which is shown to fragilize the joint significantly. The presence of silicon in the brazing alloy would also seem to be beneficial by retarding formation of this second, more fragile Fe-Al intermetallic layer; however, more work is needed to substantiate this tentative conclusion.

  19. Ag-Al based air braze for high temperature electrochemical devices

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2007-11-01

    Silver-aluminum based air brazing was attempted using an in-situ alloying and brazing process. In this process, layers of foils of aluminum and silver were laid up between alumina plates in alternating fashion to achieve three target compositions representing Ag, Ag3Al, and Ag2Al phases. Each alloy composition revealed different microstructure, mechanical properties and fracture mechanisms. Joints brazed with foils containing 9.8 at% Al formed a long continuous layer parallel to the direction of the original aluminum foil. The fracture occurred through the interface between this long alumina layer and the braze filler, resulting in low bend strength (6 ~ 12 MPa). Joints containing 26.5 at% Al in the braze filler metal experienced the series of phase transformations, leading to cracks in as-brazed specimens. The fracture initiated through these pre-existing cracks, thus the joint strength observed in these specimens was extremely low. The joints prepared using foils with 35.1 at% Al exhibited a good interface even though interfacial alumina particles formed during air brazing. Crack propagation occurred through the interface between the alumina substrate and in-situ formed interfacial alumina particles or directly through these particles and the best bend strength (46 ~ 52 MPa) among Al-added braze compositions was achieved.

  20. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-01

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA®, and on zirconia/stainless steel couples joined using this filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation behavior of the brazed joint.

  1. An Asymptotic Analysis of a 2-D Model of Dynamically Active Compartments Coupled by Bulk Diffusion

    NASA Astrophysics Data System (ADS)

    Gou, J.; Ward, M. J.

    2016-08-01

    A class of coupled cell-bulk ODE-PDE models is formulated and analyzed in a two-dimensional domain, which is relevant to studying quorum-sensing behavior on thin substrates. In this model, spatially segregated dynamically active signaling cells of a common small radius ɛ ≪ 1 are coupled through a passive bulk diffusion field. For this coupled system, the method of matched asymptotic expansions is used to construct steady-state solutions and to formulate a spectral problem that characterizes the linear stability properties of the steady-state solutions, with the aim of predicting whether temporal oscillations can be triggered by the cell-bulk coupling. Phase diagrams in parameter space where such collective oscillations can occur, as obtained from our linear stability analysis, are illustrated for two specific choices of the intracellular kinetics. In the limit of very large bulk diffusion, it is shown that solutions to the ODE-PDE cell-bulk system can be approximated by a finite-dimensional dynamical system. This limiting system is studied both analytically, using a linear stability analysis and, globally, using numerical bifurcation software. For one illustrative example of the theory, it is shown that when the number of cells exceeds some critical number, i.e., when a quorum is attained, the passive bulk diffusion field can trigger oscillations through a Hopf bifurcation that would otherwise not occur without the coupling. Moreover, for two specific models for the intracellular dynamics, we show that there are rather wide regions in parameter space where these triggered oscillations are synchronous in nature. Unless the bulk diffusivity is asymptotically large, it is shown that a diffusion-sensing behavior is possible whereby more clustered spatial configurations of cells inside the domain lead to larger regions in parameter space where synchronous collective oscillations between the small cells can occur. Finally, the linear stability analysis for these cell

  2. Using a simple apparatus to measure direct and diffuse photosynthetically active radiation at remote locations.

    PubMed

    Cruse, Michael J; Kucharik, Christopher J; Norman, John M

    2015-01-01

    Plant canopy interception of photosynthetically active radiation (PAR) drives carbon dioxide (CO2), water and energy cycling in the soil-plant-atmosphere system. Quantifying intercepted PAR requires accurate measurements of total incident PAR above canopies and direct beam and diffuse PAR components. While some regional data sets include these data, e.g. from Atmospheric Radiation Measurement (ARM) Program sites, they are not often applicable to local research sites because of the variable nature (spatial and temporal) of environmental variables that influence incoming PAR. Currently available instrumentation that measures diffuse and direct beam radiation separately can be cost prohibitive and require frequent adjustments. Alternatively, generalized empirical relationships that relate atmospheric variables and radiation components can be used but require assumptions that increase the potential for error. Our goal here was to construct and test a cheaper, highly portable instrument alternative that could be used at remote field sites to measure total, diffuse and direct beam PAR for extended time periods without supervision. The apparatus tested here uses a fabricated, solar powered rotating shadowband and other commercially available parts to collect continuous hourly PAR data. Measurements of total incident PAR had nearly a one-to-one relationship with total incident radiation measurements taken at the same research site by an unobstructed point quantum sensor. Additionally, measurements of diffuse PAR compared favorably with modeled estimates from previously published data, but displayed significant differences that were attributed to the important influence of rapidly changing local environmental conditions. The cost of the system is about 50% less than comparable commercially available systems that require periodic, but not continual adjustments. Overall, the data produced using this apparatus indicates that this instrumentation has the potential to support

  3. The effect of silica activity on the diffusion of Ni and Co in olivine

    NASA Astrophysics Data System (ADS)

    Zhukova, Irina; StC O'Neill, Hugh; Cambell, Ian H.; Kilburn, Matt R.

    2014-08-01

    The diffusion of Ni and Co was measured at atmospheric pressure in synthetic monocrystalline forsterite (Mg2SiO4) from 1,200 to 1,500 °C at the oxygen fugacity of air, along [100], with the activities of SiO2 and MgO defined by either forsterite + periclase (fo + per buffer) or forsterite + protoenstatite (fo + en buffer). Diffusion profiles were measured by three methods: laser-ablation inductively-coupled-plasma mass-spectrometry, nano-scale secondary ion mass spectrometry and electron microprobe, with good agreement between the methods. For both Ni and Co, the diffusion rates in protoenstatite-buffered experiments are an order of magnitude faster than in the periclase-buffered experiments at a given temperature. The diffusion coefficients D M (M = Ni or Co) for the combined data set can be fitted to the equation: with Ea(Ni) = - 284.3 kJ mol-1 and Ea(Co) = - 275.9 kJ mol-1, with an uncertainty of ±10.2 kJ mol-1. This equation fits the data (24 experiments) to ±0.1 in log D M. The dependence of diffusion on is in agreement with a point-defect model in which Mg-site vacancies are charge-balanced by Si interstitials. Comparative experiments with San Carlos olivine of composition Mg1.8Fe0.2SiO4 at 1,300 °C give a slightly small dependence on , with D (), presumably because the Mg-site vacancies increase with incorporation of Fe3+ in the Fe-bearing olivines. However, the dependence on fO2 is small, with D ( fO2)0.12±0.12. These results show the necessity of constraining the chemical potentials of all the stoichiometric components of a phase when designing diffusion experiments. Similarly, the chemical potentials of the major-element components must be taken into account when applying experimental data to natural minerals to constrain the rates of geological processes. For example, the diffusion of divalent elements in olivine from low SiO2 magmas, such as kimberlites or carbonatites, will be an order of magnitude slower than in olivine from high SiO2 magmas

  4. Reduction of liquid metal embrittlement in copper-brazed stainless steel joints

    NASA Astrophysics Data System (ADS)

    Uhlig, T.; Fedorov, V.; Elßner, M.; Wagner, G.; Weis, S.

    2017-03-01

    Due to its very good formability and the low raw material cost, pure copper in form of foils is commonly used to braze plate heat exchangers made of stainless steel. The difference in the electrochemical potentials of brazing filler and base material leads to corrosion effects in contact with electrolytes. This may lead to leakages, which decrease the reliability of the heat exchanger during service in potable water. The dissolution of the emerging corrosion products of brazing filler and base material induces the migration of heavy metal ions, such as Cu2+ and Ni2+, into the potable water. The so-called liquid metal embrittlement, which takes place during the brazing process, may intensify the corrosion. The brazing filler infiltrates the stainless steel along the grain boundaries and causes an embrittlement. This paper deals with the determination of the grain boundary erosion dependent on the degree of deformation and heat treatment of the stainless steel AISI 316L.

  5. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Kalashnikov, A. N.; Suchkov, A. N.; Moeslang, A.; Rohde, M.

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti bal-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe bal-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 °C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 °C/20 min and air cooling/3-5 min.

  6. Ultrasonic C-scan evaluation of Ti-alloy/Al brazed joint

    NASA Astrophysics Data System (ADS)

    Murthy, G. V. S.; Sridhar, G.

    2013-01-01

    An indigenously developed brazed joint of Al/Ti was characterized by ultrasonic C-scan method. The study revealed certain debond locations in the brazed joint. These debond locations would have resulted due to the failure of filler material's joining ability. In spite of certain amount of load applied on the braze base metals, the above debonding happened. The debond locations further confirm that the pressure was not sufficient and therefore the debonds are present at exactly the same location where there were gaps in the fixture. Further analysis revealed that these debonds were present at the interface between the braze material and Al-plate. It is concluded that ultrasonic C-scan can be effectively used to evaluate the bond characteristics in a brazed joint between dissimilar metals.

  7. The effect of biological activity on soil water retention and diffusivity

    NASA Astrophysics Data System (ADS)

    Choudhury, Burhan U.; Ferraris, Stefano; Ashton, Rhys W.; Powlson, David S.; Whalley, William R.

    2016-04-01

    Root exudates of both living and artificial origins are known to affect various rhizosphere microbial and micro-faunal activities. However, information on effects on root exudates on soil hydraulic properties responsible for water transmission and distribution in the vadose zone is inadequate, especially in dry soils. To study the effect of artificial root exudates (carbohydrate, amino acids and organic acids mixture) on soil water retention and diffusion process, a laboratory experiment was carried out using soil cores filled with air dried 2-mm sieved loamy sand soils of Cambric Arenosol subclass. Root exudates at three concentrations (1.25, 2.5 & 5.0 g C kg-1 dry soil) were added and the soil cores were saturated in distilled water for 48 hours at 20 oC together with a control. To determine whether microbes have any influence on diffusivity, two additional treatments with sterilization of microbes using mercuric chloride solution (0.10%) in root exudates (2.5 g C kg-1 dry soil) and distilled water saturated soil cores were studied. The water in the soil cores was allowed to evaporate at constant temperature (20 ± 1oC) and at a relative humidity of 0.3. The evaporation loss in terms of volumetric water content in the core was measured regularly until the water content was constant with time. Soil water diffusivity was determined numerically. To determine the water retention properties, soils were saturated and incubated for 14 days at 20 oC with the same six treatments and retention curves were generated for 8 different suctions, ranging from 0.01 bars to 15 bars. Results revealed that evaporation from soil cores, initially at a uniform moisture content of saturation, initially decreased linearly with the square root of time. The rate of decrease was gradual in the root exudate treated soils but more rapid in soils treated to stop microbial activity. Addition of root exudates considerably decreased the diffusivity compared to a control treatment. By stopping

  8. Brazeability of powder aluminum brazing filler metals with non-corrosive flux

    SciTech Connect

    Takemoto, T.; Matsunawa, A.; Ujie, T.

    1994-12-31

    Various brazed aluminum products, mainly heat exchangers, have been widely used especially in automobiles and electric power industries. They have been produced by using brazing sheet; however, recently the demand to braze the complicated shape is increasing, leading to the necessity for setting brazing filler metal at braze parts instead of using brazing sheet. Therefore, the present work aimed to investigated the brazeability of aluminum powder filler metal in nitrogen gas atmosphere using KAIF{sub 4}-K{sub 3}AIF{sub 6} system noncorrosive brazing flux. By considering the applicability of filler metal, brazing pastes were made of powder filler metal, flux and organic binder. AI-Si powder brazing filler metals were made by automization. T-type specimen was made by A3003 base metal with thickness of 2 mm. in the present experiment, fillet formabiltity, the percentage of the length of formed fillet against the length of vertical member wall at each side, was adopted to evaluate brazeability. The shape of the atomized powder depended on atomize atmosphere and atomizing gas. Sound fillet formation was achieved on the full length of both sides of the vertical member under the condition of appropriate surface treatment and sufficient flux content. Decrease in flux content gave partial fillet formation at the opposite side of the paste set side. Further decrease brought the partial fillet formation at the paste set side also. The paste made of air-atomized powder required more flux content to achieve 100% fillet formation at the opposite side. On the other hand, argon-atomized powders formed fillet in full length using paste with less flux content. powders sorted to remove fine particles and powders with low oxygen content were found to be suitable for brazing filler metal powders, because they required less flux content to obtain 100% fillet formation under the same amount of paste.

  9. Interface Characteristics and Mechanical Properties of the Vacuum-Brazed Joint of Titanium-Steel Having a Silver-Based Brazing Alloy

    NASA Astrophysics Data System (ADS)

    Elrefaey, A.; Tillmann, W.

    2007-12-01

    The lap joint of a commercially pure titanium plate (CP Ti) to a low-carbon steel plate was produced with a vacuum-brazed furnace using a silver-based filler alloy at different temperatures and lap widths in order to investigate the effects of such brazing parameters on the joint strength and structure. It was found that the shear strength of brazed joints depends strongly on the lap width. Furthermore, we have discovered that the shear strength of the joints increases as the lap width decreases. The maximum shear strength of the joints, 54 MPa, was obtained when they were brazed at 850 °C for 15 minutes. Our observations indicate that intermetallic compound layers of CuTi and Cu2Ti were formed at the interface of the brazed area. An increase in the brazing temperature led to increased growth of these layers. Shear tests show that the fracture path occurred mainly at the CuTi layer, because this layer is hard and brittle.

  10. Surface orientation dependence of the activation energy of S diffusion in bcc Fe

    NASA Astrophysics Data System (ADS)

    Barnard, P. E.; Terblans, J. J.; Swart, H. C.

    2015-11-01

    The formation of vacancies in the low-index orientations of bcc Fe was studied by a combined computational modelling and experimental investigation by making use of density functional theory (DFT), Auger electron spectroscopy (AES), time-of-flight secondary ion mass spectrometry (TOF-SIMS) and X-ray diffraction (XRD). Vacancies were considered to occur as a result of a Schottky defect forming in the bcc Fe lattice. This predicted a surface orientation dependence on the vacancy formation energy and consequently also on the activation energy of diffusion. Activation energies for the segregation of S in the Fe(1 0 0), Fe(1 1 0) and Fe(1 1 1) surface orientations were calculated by DFT modelling as 2.75 eV, 2.86 eV and 1.94 eV respectively. Simulations furthermore revealed a variation in the segregation kinetics of S as a result of the activation energy dependence on the surface orientation. Experimental data obtained by AES, TOF-SIMS and XRD confirmed this variation in the segregation kinetics of S segregation in different Fe orientations. This article provides compelling evidence for the formation of vacancies in bcc Fe to occur via the Schottky defect mechanism, which results in the orientation dependence for the activation energy of diffusion.

  11. Development of optimum process parameters and a study of the effects of surface roughness on brazing of copper

    NASA Astrophysics Data System (ADS)

    Zaharinie, Tuan; Huda, Zainul; Izuan, Mohd Faaliq; Hamdi, Mohammed

    2015-03-01

    Brazing experiments on commercially-pure copper plates, using brazing filler metal (MBF-2005), are conducted at temperatures in the range of 650-750 °C for time-durations in the range of 5-15 min. Shear tests for braze-joints involved use of a universal testing machine. Based on the shear-test results, a new brazing cycle has been developed that corresponds to the greatest shear strength of the braze-joint. The brazing cycle has been performed under a controlled dry-argon atmosphere in a tube furnace. Microscopic observations were made by use of both optical and electron microscopes; whereas surface roughness measurements were made by using a TR100 Surface Roughness Tester. It is found that successful brazing and good wetting can be achieved by the least voids by using an average surface roughness (Ra value) for the base material.

  12. A convergent diffusion and social marketing approach for disseminating proven approaches to physical activity promotion.

    PubMed

    Dearing, James W; Maibach, Edward W; Buller, David B

    2006-10-01

    Approaches from diffusion of innovations and social marketing are used here to propose efficient means to promote and enhance the dissemination of evidence-based physical activity programs. While both approaches have traditionally been conceptualized as top-down, center-to-periphery, centralized efforts at social change, their operational methods have usually differed. The operational methods of diffusion theory have a strong relational emphasis, while the operational methods of social marketing have a strong transactional emphasis. Here, we argue for a convergence of diffusion of innovation and social marketing principles to stimulate the efficient dissemination of proven-effective programs. In general terms, we are encouraging a focus on societal sectors as a logical and efficient means for enhancing the impact of dissemination efforts. This requires an understanding of complex organizations and the functional roles played by different individuals in such organizations. In specific terms, ten principles are provided for working effectively within societal sectors and enhancing user involvement in the processes of adoption and implementation.

  13. Design data for brazed Rene 41 honeycomb sandwich

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Arnquist, J.; Koetje, E. L.; Esposito, J. J.; Lindsay, V. E. J.; Swegle, A. R.

    1981-01-01

    Strength data, creep data and residual strength data after cyclic thermal exposure were obtained at temperatures from 78 K to 1144 K (-320 F to 1600 F). The influences of face thickness, core depth, core gage, cell size and thermal/stress exposure conditions on the mechanical design properties were investigated. A braze alloy and process was developed that is adequate to fully develop the strength of the honeycomb core while simultaneously solution treating and aging the Rene 41 fact sheets. New test procedures and test specimen configurations were developed to avoid excessive thermal stresses during cyclic thermal exposure.

  14. Service evaluation of aluminum-brazed titanium (ABTi). [aircraft structures

    NASA Technical Reports Server (NTRS)

    Elrod, S. D.

    1981-01-01

    Long term creep-rupture, flight service and jet engine exhaust tests on aluminum-brazed titanium (ABTi), originally initiated under the DOT/SST follow-on program, were completed. These tests included exposure to natural airline service environments for up to 6 years. The results showed that ABTi has adequate corrosion resistance for long time commercial airplane structural applications. Special precautions are required for those sandwich structures designed for sound attenuation that utilize perforated skins. ABTi was also shown to have usable creep-rupture strength and to be metallurgically stable at temperatures up to 425 C (800 F).

  15. Standard operating procedure: Gas atmosphere MELCO brazing furnace

    SciTech Connect

    Waller, C.R.

    1988-08-01

    A hydrogen and argon gas atmosphere furnace facility using electric furnaces is located at the Clinton P. Anderson Meson Physics Facility (LAMPF). This furnace system was acquired to handle smaller jobs with a more rapid response time than was possible with the larger furnaces. Accelerator- and experimental-related components best assembled by atmosphere brazing techniques are routinely processed by this facility in addition to special heat treatment and bakeout heats. The detailed operation sequence and description of the MELCO furnace system are covered by this report. This document is to augment LA-10231-SOP, which describes the operation of the large furnace systems. 6 figs.

  16. Improving the diffuse optical imaging spatial resolution of the cerebral hemodynamic response to brain activation in humans

    NASA Astrophysics Data System (ADS)

    Boas, D. A.; Chen, K.; Grebert, D.; Franceschini, M. A.

    2004-07-01

    We compare two geometries of sources and detectors for optimizing the diffuse optical imaging resolution of brain activation in humans. Because of limitations in the instruments' dynamic range, most diffuse optical brain activation images have used only nonoverlapping measurements. We demonstrate theoretically and with a human experiment that a simple geometry of sources and detectors can provide overlapping measurements within the limitation of instrumentation dynamic range and produce an image resolution and localization accuracy that is twofold better.

  17. Technical Consultation of the International Space Station (ISS) Internal Active Thermal Control System (IATCS) Cooling Water Chemistry

    NASA Technical Reports Server (NTRS)

    Gentz, Steven J.; Rotter, Hank A.; Easton, Myriam; Lince, Jeffrey; Park, Woonsup; Stewart, Thomas; Speckman, Donna; Dexter, Stephen; Kelly, Robert

    2005-01-01

    The Internal Active Thermal Control System (IATCS) coolant exhibited unexpected chemical changes during the first year of on-orbit operation following the launch and activation in February 2001. The coolant pH dropped from 9.3 to below the minimum specification limit of 9.0, and re-equilibrated between 8.3 and 8.5. This drop in coolant pH was shown to be the result of permeation of CO2 from the cabin into the coolant via Teflon flexible hoses which created carbonic acid in the fluid. This unexpected diffusion was the result of having a cabin CO2 partial pressure higher than the ground partial pressure (average 4.0 mmHg vs. less than 0.2 mmHg). This drop in pH was followed by a concurrent increasing coolant nickel concentration. No other metal ions were observed in the coolant and based on previous tests, the source of nickel ion was thought to be the boron nickel (BNi) braze intermetallics used in the construction of HXs and cold plates. Specifically, BNi2 braze alloy was used for the IATCS IFHX and BNi3 braze alloy was used for the IATCS Airlock Servicing and Performance Checkout Unit (SPCU) HX and cold plates. Given the failure criticality of the HXs, a Corrosion Team was established by the IATCS CWG to determine the impact of the nickel corrosion on hardware performance life.

  18. Impact of human activity patterns on the dynamics of information diffusion.

    PubMed

    Iribarren, José Luis; Moro, Esteban

    2009-07-17

    We study the impact of human activity patterns on information diffusion. To this end we ran a viral email experiment involving 31,183 individuals in which we were able to track a specific piece of information through the social network. We found that, contrary to traditional models, information travels at an unexpectedly slow pace. By using a branching model which accurately describes the experiment, we show that the large heterogeneity found in the response time is responsible for the slow dynamics of information at the collective level. Given the generality of our result, we discuss the important implications of this finding while modeling human dynamical collective phenomena.

  19. High sensitivity detectors for measurement of diffusion, emanation and low activity of radon

    SciTech Connect

    Mamedov, Fadahat; Štekl, Ivan; Smolek, Karel; Čermák, Pavel

    2013-08-08

    Today's underground experiments require ultra-low background conditions. One of the most important source of background is radon. It is necessary to suppress it and consequently to detect very low radon concentration. In the frame of SuperNEMO collaboration experimental setups for measurement of low radon activity, radon diffusion through shielding foils and radon emanation from construction materials have been constructed in IEAP CTU in Prague and the obtained results are presented. The application of Timepix device in radon detection is briefly discussed.

  20. Brain activation and connectivity of social cognition using diffuse optical imaging

    NASA Astrophysics Data System (ADS)

    Zhu, Banghe; Godavarty, Anuradha

    2009-02-01

    In the current research, diffuse optical imaging (DOI) is used for the first time towards studies related to sociocommunication impairments, which is a characteristic feature of autism. DOI studies were performed on normal adult volunteers to determine the differences in the brain activation (cognitive regions) in terms of the changes in the cerebral blood oxygenation levels in response to joint and non-joint attention based stimulus (i.e. socio-communicative paradigms shown as video clips). Functional connectivity models are employed to assess the extent of synchronization between the left and right pre-frontal regions of the brain in response to the above stimuli.

  1. Iterative weighted average diffusion as a novel external force in the active contour model

    NASA Astrophysics Data System (ADS)

    Mirov, Ilya S.; Nakhmani, Arie

    2016-03-01

    The active contour model has good performance in boundary extraction for medical images; particularly, Gradient Vector Flow (GVF) active contour model shows good performance at concavity convergence and insensitivity to initialization, yet it is susceptible to edge leaking, deep and narrow concavities, and has some issues handling noisy images. This paper proposes a novel external force, called Iterative Weighted Average Diffusion (IWAD), which used in tandem with parametric active contours, provides superior performance in images with high values of concavity. The image gradient is first turned into an edge image, smoothed, and modified with enhanced corner detection, then the IWAD algorithm diffuses the force at a given pixel based on its 3x3 pixel neighborhood. A forgetting factor, φ, is employed to ensure that forces being spread away from the boundary of the image will attenuate. The experimental results show better behavior in high curvature regions, faster convergence, and less edge leaking than GVF when both are compared to expert manual segmentation of the images.

  2. THORON-SCOUT - first diffusion based active Radon and Thoron monitor

    NASA Astrophysics Data System (ADS)

    Wagner, W.; Streil, T.; Oeser, V.; Horak, G.; Duzynski, M.

    2016-10-01

    THORON-SCOUT is a stand-alone diffusion based active Radon and Thoron monitor for long term indoor measurements to evaluate the human health risk due to activity concentration in the breathing air. Alpha-particle spectroscopy of Po isotopes, being the progeny of the decay of the radioactive noble gas Radon, is applied to separately monitor activity contributions of 222Rn and 220Rn (Thoron) as well. In this work we show that the portion of Thoron (Tn) may locally be remarkable and even dominating and cannot be neglected as often has been assumed up to now. Along with tobacco consumption, Rn radioactivity turned out to be a dangerous cause of lung cancer, especially in older badly vented buildings situated in regions of radioactive geological formations. THORON-SCOUT allows a precise examination of the indoor atmosphere with respect to Rn and Inactivity concentration and, therefore, a realistic evaluation of corresponding health risk.

  3. Periodic patterning of the Drosophila eye is stabilized by the diffusible activator Scabrous

    PubMed Central

    Gavish, Avishai; Shwartz, Arkadi; Weizman, Abraham; Schejter, Eyal; Shilo, Ben-Zion; Barkai, Naama

    2016-01-01

    Generation of periodic patterns is fundamental to the differentiation of multiple tissues during development. How such patterns form robustly is still unclear. The Drosophila eye comprises ∼750 units, whose crystalline order is set during differentiation of the eye imaginal disc: an activation wave sweeping across the disc is coupled to lateral inhibition, sequentially selecting pro-neural cells. Using mathematical modelling, here we show that this template-based lateral inhibition is highly sensitive to spatial variations in biochemical parameters and cell sizes. We reveal the basis of this sensitivity, and suggest that it can be overcome by assuming a short-range diffusible activator. Clonal experiments identify Scabrous, a previously implicated inhibitor, as the predicted activator. Our results reveal the mechanism by which periodic patterning in the fly eye is stabilized against spatial variations, highlighting how the need to maintain robustness shapes the design of patterning circuits. PMID:26876750

  4. Brazed Diamond Micropowder Bur Fabricated by Supersonic Frequency Induction Heating for Precision Machining

    NASA Astrophysics Data System (ADS)

    Ma, Bojiang; Lou, Jianpeng; Pang, Qian

    2014-04-01

    The common brazed diamond micropowder bur fabricated in a vacuum furnace produces an even brazing alloy surface. The small brazed diamond grits show low outcropping from the brazing alloy surface, and the chip space between them is small. The bur shows a low grinding efficiency and poor heat dissipation. In this study, a brazed diamond micropowder bur was fabricated by supersonic frequency induction heating. The method afforded a fluctuant surface on the brazing alloy. The brazed diamond grits with an outcropping height distributed uniformly on the fluctuant surface. The fluctuant surface showed a certain chip space. These characteristics of the tool increased the grinding efficiency and decreased the temperature of the grinding arc area. The roughness R a of the ceramic tile surface trimmed by the tool cylinder was between 0.09 and 0.12 μm. In the first 90 min, the decrease in the weight of the ceramic tile ground by the tool cylinder was higher than that ground by the tool fabricated in a vacuum furnace. When the ceramic tile was cylindrically ground, the temperature of the grinding arc area measured using a thermocouple remained below 70 °C.

  5. Chronic active B-cell-receptor signalling in diffuse large B-cell lymphoma.

    PubMed

    Davis, R Eric; Ngo, Vu N; Lenz, Georg; Tolar, Pavel; Young, Ryan M; Romesser, Paul B; Kohlhammer, Holger; Lamy, Laurence; Zhao, Hong; Yang, Yandan; Xu, Weihong; Shaffer, Arthur L; Wright, George; Xiao, Wenming; Powell, John; Jiang, Jian-Kang; Thomas, Craig J; Rosenwald, Andreas; Ott, German; Muller-Hermelink, Hans Konrad; Gascoyne, Randy D; Connors, Joseph M; Johnson, Nathalie A; Rimsza, Lisa M; Campo, Elias; Jaffe, Elaine S; Wilson, Wyndham H; Delabie, Jan; Smeland, Erlend B; Fisher, Richard I; Braziel, Rita M; Tubbs, Raymond R; Cook, J R; Weisenburger, Dennis D; Chan, Wing C; Pierce, Susan K; Staudt, Louis M

    2010-01-07

    A role for B-cell-receptor (BCR) signalling in lymphomagenesis has been inferred by studying immunoglobulin genes in human lymphomas and by engineering mouse models, but genetic and functional evidence for its oncogenic role in human lymphomas is needed. Here we describe a form of 'chronic active' BCR signalling that is required for cell survival in the activated B-cell-like (ABC) subtype of diffuse large B-cell lymphoma (DLBCL). The signalling adaptor CARD11 is required for constitutive NF-kappaB pathway activity and survival in ABC DLBCL. Roughly 10% of ABC DLBCLs have mutant CARD11 isoforms that activate NF-kappaB, but the mechanism that engages wild-type CARD11 in other ABC DLBCLs was unknown. An RNA interference genetic screen revealed that a BCR signalling component, Bruton's tyrosine kinase, is essential for the survival of ABC DLBCLs with wild-type CARD11. In addition, knockdown of proximal BCR subunits (IgM, Ig-kappa, CD79A and CD79B) killed ABC DLBCLs with wild-type CARD11 but not other lymphomas. The BCRs in these ABC DLBCLs formed prominent clusters in the plasma membrane with low diffusion, similarly to BCRs in antigen-stimulated normal B cells. Somatic mutations affecting the immunoreceptor tyrosine-based activation motif (ITAM) signalling modules of CD79B and CD79A were detected frequently in ABC DLBCL biopsy samples but rarely in other DLBCLs and never in Burkitt's lymphoma or mucosa-associated lymphoid tissue lymphoma. In 18% of ABC DLBCLs, one functionally critical residue of CD79B, the first ITAM tyrosine, was mutated. These mutations increased surface BCR expression and attenuated Lyn kinase, a feedback inhibitor of BCR signalling. These findings establish chronic active BCR signalling as a new pathogenetic mechanism in ABC DLBCL, suggesting several therapeutic strategies.

  6. Brazing stainless steel using a new MBF-series of Ni-Cr-B-Si amorphous brazing foils

    SciTech Connect

    Rabinkin, A.; Wenski, E.; Ribaudo, A.

    1998-02-01

    A group of new high chromium containing amorphous brazing filler metals in foil form has been developed for applications in highly corrosive and/or high temperature environments. These new alloys contain 10--16 wt-% chromium, 1.2--1.6 wt-% boron, i.e., minimal amount needed for amorphability, 7.0--7.5 wt-% silicon 0--5 wt-% molybdenum, and nickel as the balance. Their T{sub S} is within 975--1,030 C (1,787--1,886 F) and T{sub L} is within 1,090--1,140 C (1,994--2,084 F) ranges. The alloys exhibit low erosion of base metal and show no significant detrimental effects on base metal strength because boron concentration is kept to a minimum. It was found that optimal combination of strength, ductility and fatigue resistance of joints is obtained when brazing is combined with high temperature annealing in one extended cycle. The joints after such treatment are practically free of the brittle central eutectic line and the base metals adjoining braze area have only limited and localized segregation of chromium borides. The joint itself is uniform and has a strong and ductile microstructure with only one nickel-chromium-based solid solution phase. The fracture of brazements occurs predominantly in the base metal with the joint ultimate strength higher than the yield strength of the virgin 316L base metal. The brazements have a high corrosion resistance in sea water and water solutions of ammonia and phosphoric acid.

  7. Strength testing of Ti-vapor-coated silicon nitride braze joints

    SciTech Connect

    Santella, M.L.

    1994-09-01

    Sintered silicon nitride was vacuum brazed to itself at 1130{degree}C with a Au-25Ni-25Pd wt % filler metal. Wetting was obtained by coating the Si{sub 3}N{sub 4} surfaces with titanium prior to brazing by electron beam evaporation. The brazed joints were virtually free of porosity. Metallographic analysis showed that Ti reacted with the Si{sub 3}N{sub 4}, to form a TiN reaction layer during brazing. Small amounts of Si and Ti dissolved in the filler metal layers but they did not appear to influence the mechanical properties of the braze layer. Flexure bars were made from the brazed coupons and tested at room temperature, 600C, 700C, and 800C in air. At 700C and below, fracture of the test bars occurred in the Si{sub 3}N{sub 4}, either near the brazed surfaces or at some distance into the monolithic material. The measured strength of joint specimens decreased slightly with increasing test temperature, and generally exceeded the intrinsic braze filler metal strength in this temperature range. It was also found that lapping the Si{sub 3}N{sub 4}, prior to Ti coating reduced the number of near-surface flaws and produced joints with higher average strength and lower scatter than those left in a ground condition. Specimens tested at 800C had very low strengths, and this behavior was related to the microstructure at the brazed Si{sub 3}N{sub 4} surfaces.

  8. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    DTIC Science & Technology

    2013-02-01

    aeration solution for 8 hours. A concentrated Nitric acid (HNO3) dip for 15 seconds removed corrosion products prior to post-exposure SEM imaging [25...32 to -37°C under a liquid nitrogen chill at 11.2 V for one minute [10]. The electropolishing solution was a mixture of 1/3 concentrated Nitric acid ...DATES COVERED (From - To) 03/27/06-12/31/12 4. TITLE AND SUBTITLE Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function

  9. Evaluation of diffusion and dilution methods to determine the antibacterial activity of plant extracts.

    PubMed

    Klancnik, Anja; Piskernik, Sasa; Jersek, Barbara; Mozina, Sonja Smole

    2010-05-01

    The aim of this study was to evaluate diffusion and dilution methods for determining the antibacterial activity of plant extracts and their mixtures. Several methods for measurement of the minimal inhibitory concentration (MIC) of a plant extract are available, but there is no standard procedure as there is for antibiotics. We tested different plant extracts, their mixtures and phenolic acids on selected gram-positive (Staphylococcus aureus, Bacillus cereus, and Listeria monocytogenes) and gram-negative bacteria (Escherichia coli O157:H7, Salmonella Infantis, Campylobacter jejuni, Campylobacter coli) with the disk diffusion, agar dilution, broth microdilution and macrodilution methods. The disk diffusion method was appropriate only as a preliminary screening test prior to quantitative MIC determination with dilution methods. A comparison of the results for MIC obtained by agar dilution and broth microdilution was possible only for gram-positive bacteria, and indicated the latter as the most accurate way of assessing the antimicrobial effect. The microdilution method with TTC (2,3,5-triphenyl tetrazolium chloride) or INT (2-p-iodophenyl-3-p-nitrophenyl-5-phenyl tetrazolium chloride) to indicate the viability of aerobic bacteria was found to be the best alternative approach, while only ATP determination was appropriate for microaerophilic Campylobacter spp. Using survival curves the kinetics of bacterial inactivation on plant extract exposure was followed for 24h and in this way the MIC values determined by the microdilution method were confirmed as the concentrations of extracts that inhibited bacterial growth. We suggest evaluation of the antibacterial activity of plant extracts using the broth microdilution method as a fast screening method for MIC determination and the macrodilution method at selected MIC values to confirm bacterial inactivation. Campylobacter spp. showed a similar sensitivity to plant extracts as the tested gram-positive bacteria, but S

  10. Modeling of moisture diffusivity, activation energy and energy consumption in fluidized bed drying of rough rice

    NASA Astrophysics Data System (ADS)

    Khanali, Majid; Banisharif, Alireza; Rafiee, Shahin

    2016-11-01

    The present work was an attempt to assess the effective moisture diffusivity, activation energy, and energy consumption of rough rice in a batch fluidized bed dryer. Drying experiments were conducted at drying air temperatures of 50, 60, and 70 °C, superficial fluidization velocities of 2.3, 2.5, and 2.8 m/s, and solids holdup of 1.32 kg. Drying kinetics showed that the whole fluidized bed drying of rough rice occurred in the falling rate period. The effective moisture diffusivity was described by an Arrhenius equation. The evaluated effective moisture diffusivity increased with drying air temperature and superficial fluidization velocity and was found to vary from 4.78 × 10-11 to 1.364 × 10-10 m2/s with R2 higher than 0.9643. The activation energy and the pre-exponential factor of Arrhenius equation were found to be in the range of 36.59-44.31 kJ/mol and 4.71 × 10-5-7.15 × 10-4 m2/s, respectively. Both maximum values of the specific energy consumption of 74.73 MJ/kg and the total energy need of 12.43 MJ were obtained at 60 °C drying air temperature and 2.8 m/s superficial fluidization velocity. Both minimum values of the specific energy consumption of 29.98 MJ/kg and the total energy need of 4.85 MJ were obtained under drying air temperature of 70 °C and superficial fluidization velocity of 2.3 m/s.

  11. Effect of silica sand on activation energy for diffusion of sodium ions in montmorillonite and silica sand mixture.

    PubMed

    Liu, Jinhong; Yamada, Hiromichi; Kozaki, Tamotsu; Sato, Seichi; Ohashi, Hiroshi

    2003-03-01

    The effect of silica sand on the diffusion of sodium ions in mixtures of montmorillonite and silica sand was studied by measuring the apparent diffusion coefficients, activation energies for diffusion, and the basal spacing of the mixed samples. These diffusion experiments suggest that the apparent diffusion coefficients of sodium ions in the mixed samples were almost the same as those of pure montmorillonite samples having the same partial dry densities of montmorillonite. The activation energy dependence for diffusion of sodium ions on the partial dry density was different between the mixed samples and the pure montmorillonite samples. The activation energy increased by adding silica sand at the partial dry density of 1.0 Mg m(-3), and decreased by adding silica sand at the partial dry densities higher than 1.2 Mg m(-3). A change in the XRD profile was observed after adding silica sand at the partial dry density of 1.6 Mg m(-3). Here, a three-water-layer hydrate state of montmorillonite was found in the mixed sample whereas only a two-water-layer hydrate state was observed in the pure montmorillonite sample. These experimental results suggest that silica sand changed the montmorillonite microstructure in the mixed samples, which then altered the sodium-ion diffusion process.

  12. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    SciTech Connect

    Tyhurst, C.C.; Cunningham, M.A.

    2002-06-04

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium.

  13. Brazing of refractory, superalloy, and composite materials for Space Shuttle applications.

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1972-01-01

    Research work concerning the metallic portion of the shuttle-orbiter heat shield (expected to experience temperatures up to 2500 F) is described. The five metals being evaluated are TD-Ni-Cr, Cb-C129Y, Cb752, Hayes 188, and Inconel 625. Brazing techniques whereby pairs of these materials are joined into thin-membered assemblies for heat shield applications are described. Results obtained with the vacuum-furnace brazing process are examined. In addition, the use of brazed aluminum-boron metal-matrix-contoured composite structures for heat shield applications is evaluated.

  14. The causes of high power diode laser brazed seams fractures of dissimilar materials

    NASA Astrophysics Data System (ADS)

    Adamiak, Marcin; Czupryński, Artur; Janicki, Damian; Górka, Jacek

    2016-12-01

    Presented in this article are the results of experiments carried out to determine the causes of braze cracking of dissimilar materials brazed with a ROFIN DL 020 high power diode laser with the use of additional powdered EN AW-1070A aluminium alloy to bond thin aluminium sheets with soft, low alloy DC04+ZE75/75 steel plate which was electrolytically coated with zinc on both sides. Presented are the results of metallographic, macroscopic, microscopic, diffractometric phase analyses of the weld joints. Metallurgical problems arising during processing as well as suggestions regarding technical aspects of laser brazing dissimilar materials in regards to their physical characteristics and chemical composition are explored.

  15. Modeling cytoskeletal traffic: an interplay between passive diffusion and active transport.

    PubMed

    Neri, Izaak; Kern, Norbert; Parmeggiani, Andrea

    2013-03-01

    We introduce the totally asymmetric simple exclusion process with Langmuir kinetics on a network as a microscopic model for active motor protein transport on the cytoskeleton, immersed in the diffusive cytoplasm. We discuss how the interplay between active transport along a network and infinite diffusion in a bulk reservoir leads to a heterogeneous matter distribution on various scales: we find three regimes for steady state transport, corresponding to the scale of the network, of individual segments, or local to sites. At low exchange rates strong density heterogeneities develop between different segments in the network. In this regime one has to consider the topological complexity of the whole network to describe transport. In contrast, at moderate exchange rates the transport through the network decouples, and the physics is determined by single segments and the local topology. At last, for very high exchange rates the homogeneous Langmuir process dominates the stationary state. We introduce effective rate diagrams for the network to identify these different regimes. Based on this method we develop an intuitive but generic picture of how the stationary state of excluded volume processes on complex networks can be understood in terms of the single-segment phase diagram.

  16. Flaw Tolerance In Lap Shear Brazed Joints. Part 2

    NASA Technical Reports Server (NTRS)

    Wang, Len; Flom, Yury

    2003-01-01

    This paper presents results of the second part of an on-going effort to gain better understanding of defect tolerance in braze joints. In the first part of this three-part series, we mechanically tested and modeled the strength of the lap joints as a function of the overlap distance. A failure criterion was established based on the zone damage theory, which predicts the dependence of the lap joint shear strength on the overlap distance, based on the critical size of a finite damage zone or an overloaded region in the joint. In this second part of the study, we experimentally verified the applicability of the damage zone criterion on prediction of the shear strength of the lap joint and introduced controlled flaws into the lap joints. The purpose of the study was to evaluate the lap joint strength as a function of flaw size and its location through mechanical testing and nonlinear finite element analysis (FEA) employing damage zone criterion for definition of failure. The results obtained from the second part of the investigation confirmed that the failure of the ductile lap shear brazed joints occurs when the damage zone reaches approximately 10% of the overlap width. The same failure criterion was applicable to the lap joints containing flaws.

  17. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  18. Identification of prefrontal cortex (BA10) activation while performing Stroop test using diffuse optical tomography

    NASA Astrophysics Data System (ADS)

    Khadka, Sabin; Chityala, Srujan R.; Tian, Fenghua; Liu, Hanli

    2011-03-01

    Stroop test is commonly used as a behavior-testing tool for psychological examinations that are related to attention and cognitive control of the human brain. Studies have shown activations in Broadmann area 10 (BA10) of prefrontal cortex (PFC) during attention and cognitive process. The use of diffuse optical tomography (DOT) for human brain mapping is becoming more prevalent. In this study we expect to find neural correlates between the performed cognitive tasks and hemodynamic signals detected by a DOT system. Our initial observation showed activation of oxy-hemoglobin concentration in BA 10, which is consistent with some results seen by positron emission tomography (PET) and functional magnetic resonance imaging (fMRI). Our study demonstrates the possibility of combining DOT with Stroop test to quantitatively investigate cognitive functions of the human brain at the prefrontal cortex.

  19. Facilitation of polymer looping and giant polymer diffusivity in crowded solutions of active particles

    NASA Astrophysics Data System (ADS)

    Shin, Jaeoh; Cherstvy, Andrey G.; Kim, Won Kyu; Metzler, Ralf

    2015-11-01

    We study the dynamics of polymer chains in a bath of self-propelled particles (SPP) by extensive Langevin dynamics simulations in a two-dimensional model system. Specifically, we analyse the polymer looping properties versus the SPP activity and investigate how the presence of the active particles alters the chain conformational statistics. We find that SPPs tend to extend flexible polymer chains, while they rather compactify stiffer semiflexible polymers, in agreement with previous results. Here we show that higher activities of SPPs yield a higher effective temperature of the bath and thus facilitate the looping kinetics of a passive polymer chain. We explicitly compute the looping probability and looping time in a wide range of the model parameters. We also analyse the motion of a monomeric tracer particle and the polymer’s centre of mass in the presence of the active particles in terms of the time averaged mean squared displacement, revealing a giant diffusivity enhancement for the polymer chain via SPP pooling. Our results are applicable to rationalising the dimensions and looping kinetics of biopolymers at constantly fluctuating and often actively driven conditions inside biological cells or in suspensions of active colloidal particles or bacteria cells.

  20. Essential role of MALT1 protease activity in activated B cell-like diffuse large B-cell lymphoma.

    PubMed

    Hailfinger, Stephan; Lenz, Georg; Ngo, Vu; Posvitz-Fejfar, Anita; Rebeaud, Fabien; Guzzardi, Montserrat; Penas, Eva-Maria Murga; Dierlamm, Judith; Chan, Wing C; Staudt, Louis M; Thome, Margot

    2009-11-24

    A key element for the development of suitable anti-cancer drugs is the identification of cancer-specific enzymatic activities that can be therapeutically targeted. Mucosa-associated lymphoid tissue transformation protein 1 (MALT1) is a proto-oncogene that contributes to tumorigenesis in diffuse large B-cell lymphoma (DLBCL) of the activated B-cell (ABC) subtype, the least curable subtype of DLBCL. Recent data suggest that MALT1 has proteolytic activity, but it is unknown whether this activity is relevant for tumor growth. Here we report that MALT1 is constitutively active in DLBCL lines of the ABC but not the GCB subtype. Inhibition of the MALT1 proteolytic activity led to reduced expression of growth factors and apoptosis inhibitors, and specifically affected the growth and survival of ABC DLBCL lines. These results demonstrate a key role for the proteolytic activity of MALT1 in DLBCL of the ABC subtype, and provide a rationale for the development of pharmacological inhibitors of MALT1 in DLBCL therapy.

  1. Theory of simple biochemical ``shape recognition'' via diffusion from activator coated nanoshapes

    NASA Astrophysics Data System (ADS)

    Daniels, D. R.

    2008-09-01

    Inspired by recent experiments, we model the shape sensitivity, via a typical threshold initiation response, of an underlying complex biochemical reaction network to activator coated nanoshapes. Our theory re-emphasizes that shape effects can be vitally important for the onset of functional behavior in nanopatches and nanoparticles. For certain critical or particular shapes, activator coated nanoshapes do not evoke a threshold response in a complex biochemical network setting, while for different critical or specific shapes, the threshold response is rapidly achieved. The model thus provides a general theoretical understanding for how activator coated nanoshapes can enable a chemical system to perform simple "shape recognition," with an associated "all or nothing" response. The novel and interesting cases of the chemical response due to a nanoshape that shrinks with time is additionally considered, as well as activator coated nanospheres. Possible important applications of this work include the initiation of blood clotting by nanoshapes, nanoshape effects in nanocatalysis, physiological toxicity to nanoparticles, as well as nanoshapes in nanomedicine, drug delivery, and T cell immunological response. The aim of the theory presented here is that it inspires further experimentation on simple biochemical shape recognition via diffusion from activator coated nanoshapes.

  2. Evaluation of Muscle Activities in Human Forearms under Exercises by Diffuse Optical Tomography

    NASA Astrophysics Data System (ADS)

    Tanikawa, Yukari; Gao, Feng; Miyakawa, Michio; Kiryu, Toru; Kizuka, Tomohiro; Endo, Yasuomi; Okawa, Shinpei; Yamada, Yukio

    During the forearm exercise, it is generally understood that the inner muscles work for the task, and the outer muscles work to fix the joints for the efficient work of the inner muscles. For evaluation of the exercise, quantitative measurement of inner muscle activities is necessary. Electromyograph (EMG) and oxygen monitoring using continuous-wave near-infrared spectroscopy (CW-NIRS) have been used for the evaluation because both of them are the modalities of safe, portable and noninvasive measurements of muscle activities. However, these modalities can show the qualitative changes in the muscle activities in the vicinity of the skin surface. Time-resolved diffuse optical tomography (TR-DOT) can quantitatively provide tomographic images of the changes in the oxygenation state of the whole muscles. In vivo experiments of TR-DOT were performed for human forearms under handgrip exercises, and DOT images of the changes in the oxygenation state of the forearms were reconstructed using the algorithm based on the modified generalized pulsed spectrum technique. The DOT images are compared with the MR-images, and it is shown that the activities of the inner muscles of the forearms were active during the handgrip excises.

  3. Tracking the activity-dependent diffusion of synaptic proteins using restricted photoconversion of Dendra2

    PubMed Central

    Cassé, Frédéric; Martin, Stéphane

    2015-01-01

    Spines are small protrusions on dendritic membranes receiving inputs from axonal termini. They consist in a head connected to the dendritic shaft by a narrow neck and contain multiple synaptic proteins that interact in a coordinated manner to allow for synaptic communication. This process involves many proteins that are moving in and out spines. However, comparing this synaptodendritic movement in basal and stimulated conditions is very challenging. Here we describe an elegant method to measure the activity-dependent diffusion of synaptic proteins using Dendra2 photoconversion. We provide a successful method to obtain Dendra2-photoconverted images and a step-by-step procedure to analyze the data. This live-imaging approach may also apply to investigate the diffusion of proteins across other subcellular compartments or organelles including but not restricted to, nucleus, nucleolus, ER, or vesicular structures. Once the imaging system is set up, data can be acquired in 1–30 min and analyzed in approximately 1–4 h. PMID:26441538

  4. Tracking the activity-dependent diffusion of synaptic proteins using restricted photoconversion of Dendra2.

    PubMed

    Cassé, Frédéric; Martin, Stéphane

    2015-01-01

    Spines are small protrusions on dendritic membranes receiving inputs from axonal termini. They consist in a head connected to the dendritic shaft by a narrow neck and contain multiple synaptic proteins that interact in a coordinated manner to allow for synaptic communication. This process involves many proteins that are moving in and out spines. However, comparing this synaptodendritic movement in basal and stimulated conditions is very challenging. Here we describe an elegant method to measure the activity-dependent diffusion of synaptic proteins using Dendra2 photoconversion. We provide a successful method to obtain Dendra2-photoconverted images and a step-by-step procedure to analyze the data. This live-imaging approach may also apply to investigate the diffusion of proteins across other subcellular compartments or organelles including but not restricted to, nucleus, nucleolus, ER, or vesicular structures. Once the imaging system is set up, data can be acquired in 1-30 min and analyzed in approximately 1-4 h.

  5. Importance of surface diffusivities in pesticide adsorption kinetics onto granular versus powdered activated carbon: experimental determination and modeling.

    PubMed

    Baup, S; Wolbert, D; Laplanche, A

    2002-10-01

    Three pesticides (atrazine, bromoxynil and diuron) and two granular activated carbons are involved in equilibrium and kinetic adsorption experiments. Equilibrium is represented by Freundlich isotherm law and kinetic is described by the Homogeneous Surface Diffusion Model, based on external mass transfer and intraparticle surface diffusion. Equilibrium and long-term experiments are conducted to compare Powdered Activated Carbon and Granular Activated Carbon. These first investigations show that crushing GAC into PAC improves the accessibility of the adsorption sites without increasing the number of these sites. In a second part, kinetics experiments are carried out using a Differential Column Batch Reactor. Thanks to this experimental device, the external mass transfer coefficient k(f) is calculated from empirical correlation and the effect of external mass transfer on adsorption is likely to be minimized. In order to obtain the intraparticle surface diffusion coefficient D. for these pesticides, comparisons between experimental kinetic data and simulations are conducted and the best agreement leads to the Ds coefficient. This procedure appears to be an efficient way to acquire surface diffusion coefficients for the adsorption of pesticides onto GAC. Finally it points out the role of surface diffusivity in the adsorption rate. As a matter of fact, even if the amount of the target-compound that could be potentially adsorbed is really important, its surface diffusion coefficient may be small, so that its adsorption may not have enough contact time to be totally achieved.

  6. Effects of high temperature brazing and thermal cycling on mechanical properties of Hastelloy X.

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.; Buckley, J. D.

    1973-01-01

    Data are presented on the effects of brazing alloy, brazing operation, thermal cycling, and combinations of these on the yield strength, elongation, ultimate tensile strength, and fatigue life of thin gage Hastelloy X. These data show that brazing with a Ni-Pd-Au alloy at 1461 K resulted in reductions of 35 percent in yield strength and elongation, 6 percent in ultimate tensile strength, and 18 percent in fatigue limit of Hastelloy X, as compared with as-received material. Subsequent exposure to 200 thermal cycles between 533 K and 1144 K after brazing caused further losses of 4 percent in yield strength, 8 percent in ultimate tensile strength, and 6 percent in fatigue limit.

  7. Tensile tests and metallography of brazed AISI 316L specimens after irradiation

    NASA Astrophysics Data System (ADS)

    Groot, P.; Franconi, E.

    1994-08-01

    Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens.

  8. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-05-01

    A new ceramic brazing technique, referred to as reactive air brazing (RAB), has recently been developed for potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. At present, the technique utilizing a silver-copper oxide system is of great interest. The maximum operating temperature of this system, however, is limited by its eutectic temperature of ~935°C, although in practice the operating temperature should be limited to be even lower. An obvious strategy that can be employed to increase the maximum operating temperature of the braze material is to add a higher melting noble alloying element. In this paper, we report the effects of palladium addition on the thermodynamics of the Ag-CuO system and on the wetting properties of the resulting braze with respect to alumina

  9. Compatibility of Au-Cu-Ni braze alloy with NH3

    NASA Technical Reports Server (NTRS)

    Diaz, V., Jr.

    1978-01-01

    Tests show that Gold-Copper-Nickel alloy is compatible with ammonia systems. Joining tubes by brazing has advantages such as reducing chances of excessive grain growth in base metal, saving weight, and cleanliness.

  10. Studies and research on the microstructure of brazed aluminum alloys in the repair process

    NASA Astrophysics Data System (ADS)

    Dimitescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    In aeronautical industry, in recent years, brazing joints got a growing spread. Therefore, it is necessary a detailed study on the microstructure of the assembly base and filler material brazed in conditions of reconditioning operation [1]. The methods of destructive examination are not associated with any particular type of test piece but lay down the general principles of the types of testing described. It is emphasized that a satisfactory examination method can only be developed and used after taking into account all the relevant factors regarding the equipment to be used and the characteristics of the test pieces being examined. [1, 2]. Brazing joints are most often systematically designed to be resistant to shearing, and the size of the joint influences the shear strength more than the tensile strength. Studies and researches on the microstructure may be necessary to determine the effects of brazing process or of any subsequent heat treatment on the characteristics of the joint.

  11. Flight/ground sample comparison relating to flight experiment M552, exothermic brazing

    NASA Technical Reports Server (NTRS)

    Heine, R. W.; Adams, C. M.; Siewert, T. A.

    1973-01-01

    Comparisons were made between Skylab and ground-based specimens of nickel and stainless steel which were vacuum brazed using silver-copper-lithium alloy with various joint configurations. It was established that the absence of gravity greatly extends the scope of brazing since capillary flow can proceed without gravity interference. There was also evidence of enhanced transport, primarily in that liquid silver copper alloy dissolves nickel to a much greater extent in the zero gravity environment.

  12. Some possible filler alloys with low vapor pressures for refractory-metal brazing

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1973-01-01

    A compilation of eutectics and melting-point minima for binary combinations of metals having vapor pressures below 10 to the minus 10th power torr at 1500 degrees K and .00005 torr at 2000 degree K is presented. These compositions and others near them on their phase diagrams are potential special brazing fillers for refractory metals. Some possible problems and advantages for fusion bonds of such mixtures are indicated. Evaluations of brazing fillers containing refractory metals are reported.

  13. A technique for brazing graphite/graphite and stainless steel/high-carbon steel joints

    SciTech Connect

    Ohmura, H.; Kawashiri, K. . Dept. of Metals and Inorganic Materials); Yoshida, T. . Vehicle Machine Engineering Dept.); Yoshimoto, O. . Quality Control Dept.)

    1994-10-01

    A new brazing technique for joining graphite to itself or to metals such as Mo, W, or Cu, with conventional brazing filler metals has been developed. Essentially, it is impossible to braze graphite with Cu filler metal because no wetting occurs. However, when a graphite base material is combined with an Fe base metal in Cu brazing, the Fe base metal dissolves in molten Cu. Simultaneously, the dissolved Fe grows as part of a columnar Fe-9 [approximately] 6Cu-1.6C alloy phase at the graphite interface at a constant brazing temperature, that is, the dissolution and deposit of base metal takes place. By placing an Fe foil insert between both graphite base materials, therefore, the columnar phase is formed at both graphite faces and grows toward the Fe foil during heating. As a result, both graphite base materials are united by the columnar phase through the Fe foil. In the same way, a graphite/Mo or /W joint can be produced. Moreover, when using BAu-1, which has a lower melting point than that of BCu-1, it is also possible to braze graphite to Cu. The shear strength of a graphite/graphite joint with a 0.12-mm thick Fe foil at room temperature was about 32 MPa. Further, the bending strength of the graphite/graphite and /Cu joints at 873 K (1,112 F), as measured using the four-point bending test, was 35 and 11 MPa, respectively. In addition, the technique can be applied to the brazing of AISI 304 stainless steel to high-C steel with BCu-1 where, normally, Cr[sub 23]C[sub 6] and Cr[sub 7]C[sub 3] layers are formed at the high-C steel braze interface; these carbide layers result in the loss of mechanical properties of the joint.

  14. [Determination of Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES].

    PubMed

    Yang, X

    1997-06-01

    A method of simultaneous and direct determination for Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES is reported. The spectral interferences and effect of acidity have been investigated. Working conditions were optimized. The method has been applied to the analysis of silver brazing filler metals with RSD of 4-7% and recovery of 94-105%. This method was accurate, simple and rapid.

  15. Study of the possibility of using solar radiant energy for welding and brazing metals

    NASA Technical Reports Server (NTRS)

    Dvernyakov, V. S.; Frantsevich, I. N.; Pasichnyy, V. V.; Shiganov, N. A.; Korunov, Y. I.; Kasich-Pilipenko, I. Y.

    1974-01-01

    The solar spectrum at the surface of the earth is analyzed. A facility for creating concentrated solar radiant energy flux is described, and data on its energetic capabilities are presented. The technology of solar welding by the fusion technique and joining by high-temperature brazing is examined. The use of concentrated solar radiant energy for welding and brazing metals and alloys is shown. The results of mechanical tests and microscopic and macroscopic studies are presented.

  16. Development of plasma MIG brazing process for dissimilar metal joining of aluminum to steel

    NASA Astrophysics Data System (ADS)

    Tashiro, Shinichi; Tanaka, Manabu

    2014-08-01

    This study aims to develop a new brazing process employing plasma MIG. Because the energy density of the plasma produced by the plasma electrode is low, the base metal can be heated extensively without melting of the base metal, consequently improving the wettability of bead. This paper discussed the dissimilar metal joining of aluminum to steel by plasma MIG brazing process. Fracture occurred at the HAZ in the aluminum plate at 80 MPa.

  17. Modeling meiotic chromosome pairing: nuclear envelope attachment, telomere-led active random motion, and anomalous diffusion

    NASA Astrophysics Data System (ADS)

    Marshall, Wallace F.; Fung, Jennifer C.

    2016-04-01

    The recognition and pairing of homologous chromosomes during meiosis is a complex physical and molecular process involving a combination of polymer dynamics and molecular recognition events. Two highly conserved features of meiotic chromosome behavior are the attachment of telomeres to the nuclear envelope and the active random motion of telomeres driven by their interaction with cytoskeletal motor proteins. Both of these features have been proposed to facilitate the process of homolog pairing, but exactly what role these features play in meiosis remains poorly understood. Here we investigate the roles of active motion and nuclear envelope tethering using a Brownian dynamics simulation in which meiotic chromosomes are represented by a Rouse polymer model subjected to tethering and active forces at the telomeres. We find that tethering telomeres to the nuclear envelope slows down pairing relative to the rates achieved by unattached chromosomes, but that randomly directed active forces applied to the telomeres speed up pairing dramatically in a manner that depends on the statistical properties of the telomere force fluctuations. The increased rate of initial pairing cannot be explained by stretching out of the chromosome conformation but instead seems to correlate with anomalous diffusion of sub-telomeric regions.

  18. Modeling meiotic chromosome pairing: nuclear envelope attachment, telomere-led active random motion, and anomalous diffusion

    PubMed Central

    Marshall, Wallace F.; Fung, Jennifer C.

    2016-01-01

    The recognition and pairing of homologous chromosomes during meiosis is a complex physical and molecular process involving a combination of polymer dynamics and molecular recognition events. Two highly conserved features of meiotic chromosome behavior are the attachment of telomeres to the nuclear envelope and the active random motion of telomeres driven by their interaction with cytoskeletal motor proteins. Both of these features have been proposed to facilitate the process of homolog pairing, but exactly what role these features play in meiosis remains poorly understood. Here we investigate the roles of active motion and nuclear envelope tethering using a Brownian dynamics simulation in which meiotic chromosomes are represented by a Rouse polymer model subjected to tethering and active forces at the telomeres. We find that tethering telomeres to the nuclear envelope slows down pairing relative to the rates achieved by un-attached chromosomes, but that randomly-directed active forces applied to the telomeres speeds up pairing dramatically in a manner that depends on the statistical properties of the telomere force fluctuations. The increased rate of initial pairing cannot be explained by stretching out of the chromosome conformation but instead seems to correlate with anomalous diffusion of sub-telomeric regions. PMID:27046097

  19. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    NASA Technical Reports Server (NTRS)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  20. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    NASA Technical Reports Server (NTRS)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  1. Health Promotion Efforts as Predictors of Physical Activity in Schools: An Application of the Diffusion of Innovations Model

    ERIC Educational Resources Information Center

    Glowacki, Elizabeth M.; Centeio, Erin E.; Van Dongen, Daniel J.; Carson, Russell L.; Castelli, Darla M.

    2016-01-01

    Background: Implementing a comprehensive school physical activity program (CSPAP) effectively addresses public health issues by providing opportunities for physical activity (PA). Grounded in the Diffusion of Innovations model, the purpose of this study was to identify how health promotion efforts facilitate opportunities for PA. Methods: Physical…

  2. Real space mapping of ionic diffusion and electrochemical activity in energy storage and conversion materials

    DOEpatents

    Kalinin, Sergei V; Balke, Nina; Kumar, Amit; Dudney, Nancy J; Jesse, Stephen

    2014-05-06

    A method and system for probing mobile ion diffusivity and electrochemical reactivity on a nanometer length scale of a free electrochemically active surface includes a control module that biases the surface of the material. An electrical excitation signal is applied to the material and induces the movement of mobile ions. An SPM probe in contact with the surface of the material detects the displacement of mobile ions at the surface of the material. A detector measures an electromechanical strain response at the surface of the material based on the movement and reactions of the mobile ions. The use of an SPM tip to detect local deformations allows highly reproducible measurements in an ambient environment without visible changes in surface structure. The measurements illustrate effective spatial resolution comparable with defect spacing and well below characteristic grain sizes of the material.

  3. Phosphorous transient enhanced diffusion suppression and activation enhancement with cluster carbon co-implantation

    SciTech Connect

    Nakashima, Yoshiki; Hamamoto, Nariaki; Nagayama, Tsutomu; Koga, Yuji; Umisedo, Sei; Kawamura, Yasunori; Hashimoto, Masahiro; Onoda, Hiroshi

    2012-11-06

    Carbon co-implantation is well known as an effective method for suppressing boron/phosphorous transient enhanced diffusion (TED). Germanium pre-amorphization implantation (PAI) is usually applied prior to carbon co-implantation for suppressing channeling tail of dopants. In this study, cluster carbon was applied instead of the combination of germanium PAI and monomer carbon co-implantation prior to phosphorous implantation. Dependence of phosphorous activation and TED on amorphous layer thickness, carbon dose, carbon distribution and substrate temperature have been investigated. Cluster carbon implantation enables thick amorphous layer formation and TED suppression at the same time and low temperature implantation enhances the ability of amorphous layer formation so that shallow junction and low Rs can be achieved without Ge implantation.

  4. Magnetic diffusion instability and the fine structures of soler active region

    NASA Astrophysics Data System (ADS)

    Zhou, Dao-qi; Qian, Jing-kui; Ai, Guo-xiang

    1990-03-01

    Continuous observations over five days with the magnetic field telescope at Huairou yielded some clear characteristics of the fine structures in sunspot active regions. Starting from magnetic diffusivity being a function of temperature and using the induction equation we investigated the cause of the fine structures. Using linear perturbation of the MHD equations we found the instability mode. This gives rise to inhomogeneous structures in the originally smooth magnetic field and is the cause of the fine structures. Our observed fibrilles are about 1.5″ to 3.0″, or 1000 to 2000km in size, whereas, with certain typical values of sunspot parameters the theoretical lower limit for the fine structures is about 220km, in agreement with some observational estimates.

  5. Outflowing Diffuse Gas in the Active Galactic Nucleus of NGC 1068

    NASA Astrophysics Data System (ADS)

    Geballe, T. R.; Mason, R. E.; Oka, T.

    2015-10-01

    Spectra of the archetypal Type II Seyfert galaxy NGC 1068 in a narrow wavelength interval near 3.7 μm have revealed a weak absorption feature due to two lines of the molecular ion {{{H}}}3+. The observed wavelength of the feature corresponds to a velocity of -70 km s-1 relative to the systemic velocity of the galaxy, implying an outward flow from the nucleus along the line of sight. The absorption by H{}3+ along with the previously known broad hydrocarbon absorption at 3.4μm are probably formed in diffuse gas that is in close proximity to the continuum source, i.e., within a few tens of parsecs of the central engine. Based on that conclusion and the measured H{}3+ absorption velocity and with the assumption of a spherically symmetric wind we estimate a rate of mass outflow from the active galactic nucleus of ˜1 M⊙ yr-1.

  6. Analysis of Diffusional Solidification in a Wide-Gap Brazing Powder Mixture Using Differential Scanning Calorimetry

    NASA Astrophysics Data System (ADS)

    Corbin, Stephen F.; Murray, D. Clark; Bouthillier, Alain

    2016-12-01

    The diffusional solidification (DS) of a mixed powder system, consisting of pure Ni base metal powder and BNi-2 braze powder, suitable for wide-gap brazing was investigated using differential scanning calorimetry (DSC) and parallel microstructural examination. It was determined that very little interdiffusion between the powders developed in the solid state prior to braze powder melting. Once liquid formed, rapid DS occurred such that, when the powders were loosely mixed together, only 20 to 50 wt pct of the potential liquid fraction actually developed, leading to poor densification. Separating the braze and Ni into a layered structure leads to less DS, increased liquid formation ( i.e., 35 to 80 wt pct of the potential liquid fraction) and improved densification. The rate of isothermal solidification in layered structures consisting of 30 and 40 wt pct BNi-2 braze material was determined using DSC. After 30 minutes of braze time at 1323 K (1050 °C), complete IS occurred, thus avoiding the formation of a continuous network of large borides. The final microstructure of the IS mixtures consisted of a continuous matrix of solid solution Ni, with isolated and dispersed borides.

  7. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2005-03-19

    A reactive air brazing (RAB) technique utilizing silver-copper oxide (Ag-CuO) alloys has previously been developed for joining ceramics components used in high temperature devices ranging from oxygen separation membranes, gas turbines and combustion engines. The application of the Ag-CuO system as a brazing material is limited by its solidus and liquidus temperatures, which are known to be in the range of 935 C and 967 C. Some joined ceramic components may be used in devices, which require further processing steps, or may be used in applications, that exceed these temperatures. It has been found that the addition of palladium to the silver copper oxide system will increase solidus and liquidus temperatures of the resulting alloy. In our work, we are studying the effects of palladium addition on the wetting properties of Ag-CuO braze system on alumina. Quality of brazing is evaluated through microstructural analysis and bending strength of brazed joints created with alumina. The presentation will include processing, and characterization of Ag-CuO brazed system with and without palladium addition on alumina.

  8. Laser brazing of inconel 718 alloy with a silver based filler metal

    NASA Astrophysics Data System (ADS)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  9. Brazed graphite/refractory metal composites for first-wall protection elements

    NASA Astrophysics Data System (ADS)

    Šmid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1991-03-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2. The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000°C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 × 50 mm2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100°C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model.

  10. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    SciTech Connect

    VAIDYA, RAJENDRA U; KAUTZ, DOUGLAS D.; GALLEGOS, DAVID E.

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  11. Interfacial diffusion behavior in Ni-BaTiO 3 MLCCs with ultra-thin active layers

    NASA Astrophysics Data System (ADS)

    Gong, Huiling; Wang, Xiaohui; Tian, Zhibin; Zhang, Hui; Li, Longtu

    2014-03-01

    The interfacial structure and diffusion behavior between the dielectric layers (BaTiO3) and internal electrode layers (Ni) in X5R-type multilayer ceramic capacitors (MLCCs, from -55°C to 85°C, at a temperature capacitance coefficient within ±15%) with ultra-thin active layers ( T = 1-3 µm) have been investigated by several microstructural techniques (SEM/TEM/HRTEM) with energy-dispersive x-ray spectroscopy (EDS). In the MLCC samples with different active layer thicknesses (1-3 µm), weak interfacial diffusion was observed between BaTiO3 and Ni. It was also found that the diffusion capability of Ni into the BaTiO3 layer was stronger than that of BaTiO3 to the Ni electrode, which indicated that the diffusion of Ni was the dominant factor for the interfacial diffusion behavior in the ultra-thin layered MLCCs. The mechanism of Ni diffusion is discussed in this study as well.

  12. Copper-phosphorus alloys offer advantages in brazing copper

    SciTech Connect

    Rupert, W.D.

    1996-05-01

    Copper-phosphorus brazing alloys are used extensively for joining copper, especially refrigeration and air-conditioning copper tubing and electrical conductors. What is the effect of phosphorus when alloyed with copper? The following are some of the major effects: (1) It lowers the melt temperature of copper (a temperature depressant). (2) It increases the fluidity of the copper when in the liquid state. (3) It acts as a deoxidant or a fluxing agent with copper. (4) It lowers the ductility of copper (embrittles). There is a misconception that silver improves the ductility of the copper-phosphorus alloys. In reality, silver added to copper acts in a similar manner as phosphorus. The addition of silver to copper lowers the melt temperature (temperature depressant) and decreases the ductility. Fortunately, the rate and amount at which silver lowers copper ductility is significantly less than that of phosphorus. Therefore, taking advantage of the temperature depressant property of silver, a Ag-Cu-P alloy can be selected at approximately the same melt temperature as a Cu-P alloy, but at a lower phosphorus content. The lowering of the phosphorus content actually makes the alloy more ductile, not the silver addition. A major advantage of the copper-phosphorus alloys is the self-fluxing characteristic when joining copper to copper. They may also be used with the addition of a paste flux on brass, bronze, and specialized applications on silver, tungsten and molybdenum. Whether it is selection of the proper BCuP alloy or troubleshooting an existing problem, the suggested approach is a review of the desired phosphorus content in the liquid metal and how it is being altered during application. In torch brazing, a slight change in the oxygen-fuel ratio can affect the joint quality or leak tightness.

  13. Stochastic diffusion model of multistep activation in a voltage-dependent K channel

    NASA Astrophysics Data System (ADS)

    Vaccaro, S. R.

    2010-04-01

    The energy barrier to the activated state for the S4 voltage sensor of a K channel is dependent on the electrostatic force between positively charged S4 residues and negatively charged groups on neighboring segments, the potential difference across the membrane, and the dielectric boundary force on the charged residues near the interface between the solvent and the low dielectric region of the membrane gating pore. The variation of the potential function with transverse displacement and rotation of the S4 sensor across the membrane may be derived from a solution of Poisson's equation for the electrostatic potential. By approximating the energy of an S4 sensor along a path between stationary states by a piecewise linear function of the transverse displacement, the dynamics of slow activation, in the millisecond range, may be described by the lowest frequency component of an analytical solution of interacting diffusion equations of Fokker-Planck type for resting and barrier regions. The solution of the Smoluchowski equations for an S4 sensor in an energy landscape with several barriers is in accord with an empirical master equation for multistep activation in a voltage-dependent K channel.

  14. Projected Life of the SLAC Linac Braze Joints: Braze integrity and corrosion of cooling water hardware on accelerator sections

    SciTech Connect

    Glesener, W.F.; Garwin, E.L.; /SLAC

    2006-07-17

    The objective of this study was to ascertain the condition of braze joints and cooling water hardware from an accelerator section after prolonged use. Metallographic analysis was used to examine critical sites on an accelerator section that had been in use for more than 30 years. The end flange assembly showed no internal operational damage or external environmental effects. The cavity cylinder stack showed no internal operational damage however the internal surface was highly oxidized. The internal surface of the cooling water tubing was uniformly corroding at a rate of about 1 mil per year and showed no evidence of pitting. Tee fitting internal surfaces are corroding at non-uniform rates due to general corrosion and pitting. Remaining service life of the cooling water jacket is estimated to be about 20 years or year 2027. At this time, water supply pressure will exceed allowable fitting pressure due to corrosion of tubing walls.

  15. Antitumor activity of fucoidan against diffuse large B cell lymphoma in vitro and in vivo.

    PubMed

    Yang, Guang; Zhang, Qianqiao; Kong, Yuanyuan; Xie, Bingqian; Gao, Minjie; Tao, Yi; Xu, Hongwei; Zhan, Fenghuang; Dai, Bojie; Shi, Jumei; Wu, Xiaosong

    2015-11-01

    Fucoidan is one of the major sulfated polysaccharides isolated from brown seaweeds. In this study, we determined the anti-cancer activity of fucoidan on diffuse large B cell lymphoma (DLBCL) cells both in vitro and in vivo. Fucoidan inhibited the growth of DLBCL cells in a dose- and time-dependent manner, and fucoidan treatment provoked G0/G1 cell cycle arrest, which was accompanied by p21 up-regulation and cyclin D1, Cdk4, and Cdk6 down-regulation. Fucoidan also induced caspase-dependent cell apoptosis in DLBCL cell lines and primary DLBCL cell. In addition, fucoidan treatment caused the loss of mitochondrial membrane potential and the release of cytochrome c and apoptosis-inducing factor from the mitochondria into the cytosol. Fucoidan also potentiated the activities of carfilzomib in killing DLBCL cells. Oral administration of fucoidan effectively inhibited tumor growth in xenograft mouse models. Our findings reveal the novel function of fucoidan as an anti-DLBCL agent, which can be used in the clinical treatment of DLBCL.

  16. Tensile Creep Properties of the 50Au-50Cu Braze Alloy

    SciTech Connect

    Stephens, J.J.

    1999-05-28

    The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be KovarTM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu3Au) that was annealed for 2 hr. at 750°C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850°C. At lower temperatures (250 arid 350°C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375°C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375°C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing.

  17. Tensile creep properties of the 50Au-50Cu braze alloys

    SciTech Connect

    Stephens, J.J.

    1999-07-01

    The 50Au-50Cu (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be Kovar{trademark} alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.%Cu, 23.916 Au (i.e., on the Cu-rich side of Cu{sub 3}Au) that was annealed for 2 hr. at 750 C and water quenched, a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature range 450--850 C. At lower temperatures (250 and 350 C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffraction indicates that the 96 hr at 375 C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing.

  18. Activity and Diffusion of Tigecycline (GAR-936) in Experimental Enterococcal Endocarditis

    PubMed Central

    Lefort, Agnès; Lafaurie, Matthieu; Massias, Laurent; Petegnief, Yolande; Saleh-Mghir, Azzam; Muller-Serieys, Claudette; Le Guludec, Dominique; Fantin, Bruno

    2003-01-01

    The activity of tigecycline (GAR-936), a novel glycylcycline, was investigated in vitro and in experimental endocarditis due to the susceptible Enterococcus faecalis JH2-2 strain, its VanA type transconjugant BM4316, and a clinical VanA type strain, E. faecium HB217 resistant to tetracycline. MICs of GAR-936 were 0.06 μg/ml for the three strains. In vitro pharmacodynamic studies demonstrated a bacteriostatic effect of GAR-936 that was not enhanced by increasing concentrations to more than 1 μg/ml and a postantibiotic effect ranging from 1 to 4.5 h for concentrations of 1- to 20-fold the MIC. Intravenous injection of [14C]GAR-936 to five rabbits with enterococcal endocarditis sacrificed 30 min, 4 h, or 12 h after the end of the infusion evidenced a lower clearance of GAR-936 from aortic vegetations than from serum and a homogeneous diffusion of GAR-936 into the vegetations. In rabbits with endocarditis, GAR-936 (14 mg/kg of body weight twice a day [b.i.d.]) given intravenously for 5 days was bacteriostatic against both strains of E. faecalis. Against E. faecium HB217, bacterial counts in vegetations significantly decreased during therapy (P < 0.01), and the effect was similar with GAR-936 at 14 mg/kg b.i.d., 14 mg/kg once a day (o.d.), and 7 mg/kg o.d., which provided concentrations in serum constantly above the MIC. Mean serum elimination half-life ranged from 3.3 to 3.6 h. No GAR-936-resistant mutants were selected in vivo with any regimen. We concluded that the combination of prolonged half-life, significant postantibiotic effect, and good and homogeneous diffusion into the vegetations may account for the in vivo activity of GAR-936 against enterococci susceptible or resistant to glycopeptides and tetracyclines, even when using a o.d. regimen in rabbits. PMID:12499194

  19. Cromolyn as surface active drug (surfadrug): Effect of the self-association on diffusion and percutaneous permeation.

    PubMed

    Tavano, Lorena; Nicoletta, Fiore Pasquale; Picci, Nevio; Muzzalupo, Rita

    2016-03-01

    Cromolyn sodium, or disodium cromoglycate (CS), is a surface active drug: a pharmacologically active compound with an amphiphilic nature. At certain conditions it is able to self-associate in several kind of supramolecular aggregates. Since CS could play the role of both carrier and drug, bypassing the use of additional excipients and increasing the system biocompatibility, the effects of cromolyn self-aggregates on diffusion and percutaneous permeation across rabbit ear skin were investigated. Niosomes (vesicular systems, 0.5wt% of CS), monomeric and isotropic solutions (0.5 and 5wt% of CS), nematic (15wt% of CS) and hexagonal phases (30wt% of CS) were selected as supramolecular systems and tested as transdermal delivery systems. Results demonstrated that CS was able to form vesicular structures of about 500nm of diameter and this formulation gave the higher percutaneous permeation profile (systemic action), while isotropic solution and liquid crystals mesophases acted as slower release reservoir of drug on the skin surface (local action), as confirmed by diffusion coefficients. Diffusion rates through a synthetic membrane were dependent both on CS concentration present into the formulations and on its structural organization: maximum diffusion was noticed with isotropic solution, a lower amount of diffused cromolyn sodium was achieved by hexagonal phase. Consequently, CS appears as a versatile surfadrug as, depending on the disease degree, it is possible to modulate its permeation profile by choosing the most appropriate formulation.

  20. A theory of synchrony for active compartments with delays coupled through bulk diffusion

    NASA Astrophysics Data System (ADS)

    Xu, Bin; Bressloff, Paul C.

    2017-02-01

    We extend recent work on the analysis of synchronization in a pair of biochemical oscillators coupled by linear bulk diffusion, in order to explore the effects of discrete delays. More specifically, we consider two well-mixed, identical compartments located at either end of a bounded, one-dimensional domain. The compartments can exchange signaling molecules with the bulk domain, within which the signaling molecules undergo diffusion. The concentration of signaling molecules in each compartment is modeled by a delay differential equation (DDE), while the concentration in the bulk medium is modeled by a partial differential equation (PDE) for diffusion. Coupling in the resulting PDE-DDE system is via flux terms at the boundaries. Using linear stability analysis, numerical simulations and bifurcation analysis, we investigate the effect of diffusion on the onset of a supercritical Hopf bifurcation. The direction of the Hopf bifurcation is determined by numerical simulations and a winding number argument. Near a Hopf bifurcation point, we find that there are oscillations with two possible modes: in-phase and anti-phase. Moreover, the critical delay for oscillations to occur increases with the diffusion coefficient. Our numerical results suggest that the selection of the in-phase or anti-phase oscillation is sensitive to the diffusion coefficient, time delay and coupling strength. For slow diffusion and weak coupling both modes can coexist, while for fast diffusion and strong coupling, only one of the modes is dominant, depending on the explicit choice of DDE.

  1. Diffusive transport parameters of deuterium through China reduced activation ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Wang, Bo; Liu, Lingbo; Xiang, Xin; Rao, Yongchu; Ye, Xiaoqiu; Chen, Chang An

    2016-03-01

    Reduced Activation Ferritic/Martensitic (RAFM) steels have been considered as the most promising candidate structure materials for a fusion reactor. In the recent decades, two new types of RAFM steels, called China Low Activation Martensitic (CLAM) steel and China Low-activation Ferritic (CLF-1) steel, have been developed. The gas evolution permeation technique has been used to investigate diffusive transport parameters of deuterium through CLAM and CLF-1 over the temperature range 623 ∼ 873 K at deuterium pressure of 105 Pa. The resultant transport parameters are: Φ (mol. m-1 s-1 Pa-1/2) = 5.40 × 10-8 exp (-46.8 (kJ. mol-1)/RT), D(m2 s-1) = 3.81 × 10-7 exp(-24.0(kJ. mol-1)/RT) and S (mol. m-3 Pa-1/2) = 1.42 × 10-1 exp(-22.8(kJ. mol-1)/RT) for CLAM; while Φ(mol m-1 s-1 Pa-1/2) = 1.76 × 10-8 exp(-43.9(kJ. mol-1)/RT), D(m2. s-1) = 1.02 × 10-7 exp(-16.9(kJ. mol-1)/RT) and S(mol. m-1 Pa-1/2) = 1.73 × 10-1 exp(-27.0(kJ. mol-1) /RT) for CLF-1. The results show that CLAM is more permeable than CLF-1, thus it is easier for hydrogen isotopes to transport and be removed.

  2. Risk of COPD with obstruction in active smokers with normal spirometry and reduced diffusion capacity.

    PubMed

    Harvey, Ben-Gary; Strulovici-Barel, Yael; Kaner, Robert J; Sanders, Abraham; Vincent, Thomas L; Mezey, Jason G; Crystal, Ronald G

    2015-12-01

    Smokers are assessed for chronic obstructive pulmonary disease (COPD) using spirometry, with COPD defined by the Global Initiative for Chronic Obstructive Lung Disease (GOLD) as airflow limitation that is not fully reversible with bronchodilators. There is a subset of smokers with normal spirometry (by GOLD criteria), who have a low diffusing capacity of the lung for carbon monoxide (DLCO), a parameter linked to emphysema and small airway disease. The natural history of these "normal spirometry/low DLCO" smokers is unknown.From a cohort of 1570 smokers in the New York City metropolitian area, all of whom had normal spirometry, two groups were randomly selected for lung function follow-up: smokers with normal spirometry/normal DLCO (n=59) and smokers with normal spirometry/low DLCO (n=46). All had normal history, physical examination, complete blood count, urinalysis, HIV status, α1-antitrypsin level, chest radiography, forced expiratory volume in 1 s (FEV1), forced vital capacity (FVC), FEV1/FVC ratio and total lung capacity. Throughout the study, all continued to be active smokers.In the normal spirometry/normal DLCO group assessed over 45±20 months, 3% developed GOLD-defined COPD. In contrast, in the normal spirometry/low DLCO group, followed over 41±31 months, 22% developed GOLD-defined COPD.Despite appearing "normal" according to GOLD, smokers with normal spirometry but low DLCO are at significant risk of developing COPD with obstruction to airflow.

  3. Rationally designed BCL6 inhibitors target activated B cell diffuse large B cell lymphoma

    PubMed Central

    Cardenas, Mariano G.; Yu, Wenbo; Beguelin, Wendy; Teater, Matthew R.; Geng, Huimin; Goldstein, Rebecca L.; Oswald, Erin; Hatzi, Katerina; Yang, Shao-Ning; Cohen, Joanna; Shaknovich, Rita; Vanommeslaeghe, Kenno; Cheng, Huimin; Liang, Dongdong; Cho, Hyo Je; Tam, Wayne; Du, Wei; Leonard, John P.; Elemento, Olivier; Cierpicki, Tomasz; Xue, Fengtian; MacKerell, Alexander D.; Melnick, Ari M.

    2016-01-01

    Diffuse large B cell lymphomas (DLBCLs) arise from proliferating B cells transiting different stages of the germinal center reaction. In activated B cell DLBCLs (ABC-DLBCLs), a class of DLBCLs that respond poorly to current therapies, chromosomal translocations and amplification lead to constitutive expression of the B cell lymphoma 6 (BCL6) oncogene. The role of BCL6 in maintaining these lymphomas has not been investigated. Here, we designed small-molecule inhibitors that display higher affinity for BCL6 than its endogenous corepressor ligands to evaluate their therapeutic efficacy for targeting ABC-DLBCL. We used an in silico drug design functional-group mapping approach called SILCS to create a specific BCL6 inhibitor called FX1 that has 10-fold greater potency than endogenous corepressors and binds an essential region of the BCL6 lateral groove. FX1 disrupted formation of the BCL6 repression complex, reactivated BCL6 target genes, and mimicked the phenotype of mice engineered to express BCL6 with corepressor binding site mutations. Low doses of FX1 induced regression of established tumors in mice bearing DLBCL xenografts. Furthermore, FX1 suppressed ABC-DLBCL cells in vitro and in vivo, as well as primary human ABC-DLBCL specimens ex vivo. These findings indicate that ABC-DLBCL is a BCL6-dependent disease that can be targeted by rationally designed inhibitors that exceed the binding affinity of natural BCL6 ligands. PMID:27482887

  4. Rationally designed BCL6 inhibitors target activated B cell diffuse large B cell lymphoma.

    PubMed

    Cardenas, Mariano G; Yu, Wenbo; Beguelin, Wendy; Teater, Matthew R; Geng, Huimin; Goldstein, Rebecca L; Oswald, Erin; Hatzi, Katerina; Yang, Shao-Ning; Cohen, Joanna; Shaknovich, Rita; Vanommeslaeghe, Kenno; Cheng, Huimin; Liang, Dongdong; Cho, Hyo Je; Abbott, Joshua; Tam, Wayne; Du, Wei; Leonard, John P; Elemento, Olivier; Cerchietti, Leandro; Cierpicki, Tomasz; Xue, Fengtian; MacKerell, Alexander D; Melnick, Ari M

    2016-09-01

    Diffuse large B cell lymphomas (DLBCLs) arise from proliferating B cells transiting different stages of the germinal center reaction. In activated B cell DLBCLs (ABC-DLBCLs), a class of DLBCLs that respond poorly to current therapies, chromosomal translocations and amplification lead to constitutive expression of the B cell lymphoma 6 (BCL6) oncogene. The role of BCL6 in maintaining these lymphomas has not been investigated. Here, we designed small-molecule inhibitors that display higher affinity for BCL6 than its endogenous corepressor ligands to evaluate their therapeutic efficacy for targeting ABC-DLBCL. We used an in silico drug design functional-group mapping approach called SILCS to create a specific BCL6 inhibitor called FX1 that has 10-fold greater potency than endogenous corepressors and binds an essential region of the BCL6 lateral groove. FX1 disrupted formation of the BCL6 repression complex, reactivated BCL6 target genes, and mimicked the phenotype of mice engineered to express BCL6 with corepressor binding site mutations. Low doses of FX1 induced regression of established tumors in mice bearing DLBCL xenografts. Furthermore, FX1 suppressed ABC-DLBCL cells in vitro and in vivo, as well as primary human ABC-DLBCL specimens ex vivo. These findings indicate that ABC-DLBCL is a BCL6-dependent disease that can be targeted by rationally designed inhibitors that exceed the binding affinity of natural BCL6 ligands.

  5. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    NASA Astrophysics Data System (ADS)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  6. Brazing microstructure of Ti-6Al-6V-2Sn with Ti-Zr-Cu-Ni filler metal

    SciTech Connect

    Hsieh, K.C.; Kao, P.W.; Shu, M.F.

    1994-12-31

    Titanium and its alloys have been widely used in the aerospace industry since they have high specific strength and high corrosion resistance. The brazing of titanium is beneficial to join many contact areas simultaneously without severe distortion. The purpose of this study is to investigate the brazing microstructures under different brazing conditions with several Ti-Zr-Cu-Ni filler alloys. In our previous studies, the brazing microstructure of Ti-6Al-4V with Ti-Cu-Ni filler metal have been reported. Since Ti-6Al-6V-2Sn alloy has lower b-transus, the Ti-Cu-Ni filler alloy cannot successfully apply the brazing work. Several Ti-Zr-Cu-Ni alloys were prepared in powder form and pre-alloy form to perform the brazing of Ti-6Al-6V-2Sn at 870{degrees}C. The brazing microstructures are examined under optical metallograph, scanning electron microscopy (SEM), and X-ray analysis. The contents of this report include (1) DTA and phase analysis of Ti-Zr-Cu-Ni filler metals, (2) the brazing microstructure, and (3) the shear test result.

  7. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-24

    ... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29 CFR part 1910, subpart Q). The information collected is used by employers and workers whenever...

  8. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-28

    ... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the... Budget's (OMB) approval of the information collection requirements contained in the Standard for Welding... workers whenever welding, cutting, and brazing are performed. The purpose of the information is to...

  9. ``Long-life`` aluminium brazing alloys for automotive radiators -- a ten-year retrospective

    SciTech Connect

    Scott, A.C.; Woods, R.A.

    1998-12-31

    A class of corrosion-resistant brazing sheet materials, generally referred to as ``long-life alloys,`` has been in widespread use in brazed aluminum automobile radiators for over ten years. K319 tube material was initially introduced in 1986 to address the problem of road-salt-induced, outside-in corrosion of tubes in vacuum-brazed aluminum radiators, The development history, metallurgy, and field performance of long-life radiator brazing sheet are reviewed. This material utilizes the familiar sacrificial layer concept to improve corrosion resistance; however, it is unusual in that the layer is not introduced by conventional cladding means during sheet manufacture, but rather develops in situ by metallurgical transformations which occur during the brazing cycle. The sacrificial layer, about 25 mV anodic to the core alloy, increases by an order of magnitude the time-to-perforation of radiator tube sheet tested in cyclic acidified salt spray (SWAAT), which mimics the corrosion morphology observed in the field. Radiators examined after ten years of field service show excellent corrosion resistance, as predicted by SWAAT.

  10. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  11. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) for Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, Steven C.

    2005-01-01

    Recently, there has been a great deal of interest in research, development, and commercialization of solid oxide fuel cells. Joining and sealing are critical issues that will need to be addressed before SOFC's can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFC's. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steels. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA, and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and EDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  12. An influence of a Glass Braze Composition on the Properties of Li-Ti Ferrite Joints

    NASA Astrophysics Data System (ADS)

    Lin, Panpan; Lin, Tiesong; He, Peng; Sekulic, Dusan P.; Zhao, Mengyuan; Wang, Shulei

    2017-04-01

    The influence of the chemical composition of Bi2O3-B2O3-SiO2-ZnO glass brazes on (i) the microstructure, (ii) the mechanical and (iii) the dielectric properties of Li-Ti ferrite joints was systematically investigated. The Bi5(Ti3Fe)O15 whisker and a white block phase consisting of Bi12SiO2 and Bi24B2O39 were observed in the joints of Li-Ti ferrite/Bi25-Ba and Li-Ti ferrite/glass brazes, respectively, containing a higher content of Bi2O3. No crystalline phase was detected in the Li-Ti ferrite/Bi25 and Li-Ti ferrite/Bi20 joints. The joint strength reached the maximum of 48 MPa in the Li-Ti ferrite/Bi25-Ba couples. It is assumed that this is mainly due to the strengthening effect of Bi5(Ti3Fe)O15 whiskers. The bonding temperature (700°C) had little effect on the dielectric properties of Li-Ti ferrite. Moreover, compared to the Bi25-Ba glass brazes, the Bi25 and Bi20 glass brazes had a less pronounced influence on the dielectric properties of joints. Different glass brazes can be tailored to different requirements depending on specific application and joint property requirements.

  13. Neuronal activity mediated regulation of glutamate transporter GLT‐1 surface diffusion in rat astrocytes in dissociated and slice cultures

    PubMed Central

    Al Awabdh, Sana; Gupta‐Agarwal, Swati; Sheehan, David F.; Muir, James; Norkett, Rosalind; Twelvetrees, Alison E.; Griffin, Lewis D.

    2016-01-01

    The astrocytic GLT‐1 (or EAAT2) is the major glutamate transporter for clearing synaptic glutamate. While the diffusion dynamics of neurotransmitter receptors at the neuronal surface are well understood, far less is known regarding the surface trafficking of transporters in subcellular domains of the astrocyte membrane. Here, we have used live‐cell imaging to study the mechanisms regulating GLT‐1 surface diffusion in astrocytes in dissociated and brain slice cultures. Using GFP‐time lapse imaging, we show that GLT‐1 forms stable clusters that are dispersed rapidly and reversibly upon glutamate treatment in a transporter activity‐dependent manner. Fluorescence recovery after photobleaching and single particle tracking using quantum dots revealed that clustered GLT‐1 is more stable than diffuse GLT‐1 and that glutamate increases GLT‐1 surface diffusion in the astrocyte membrane. Interestingly, the two main GLT‐1 isoforms expressed in the brain, GLT‐1a and GLT‐1b, are both found to be stabilized opposed to synapses under basal conditions, with GLT‐1b more so. GLT‐1 surface mobility is increased in proximity to activated synapses and alterations of neuronal activity can bidirectionally modulate the dynamics of both GLT‐1 isoforms. Altogether, these data reveal that astrocytic GLT‐1 surface mobility, via its transport activity, is modulated during neuronal firing, which may be a key process for shaping glutamate clearance and glutamatergic synaptic transmission. GLIA 2016;64:1252–1264 PMID:27189737

  14. Diffusion Bonding Beryllium to Reduced Activation Ferritic Martensitic Steel: Development of Processes and Techniques

    NASA Astrophysics Data System (ADS)

    Hunt, Ryan Matthew

    Only a few materials are suitable to act as armor layers against the thermal and particle loads produced by magnetically confined fusion. These candidates include beryllium, tungsten, and carbon fiber composites. The armor layers must be joined to the plasma facing components with high strength bonds that can withstand the thermal stresses resulting from differential thermal expansion. While specific joints have been developed for use in ITER (an experimental reactor in France), including beryllium to CuCrZr as well as tungsten to stainless steel interfaces, joints specific to commercially relevant fusion reactors are not as well established. Commercial first wall components will likely be constructed front Reduced Activation Ferritic Martensitic (RAFM) steel, which will need to be coating with one of the three candidate materials. Of the candidates, beryllium is particularly difficult to bond, because it reacts during bonding with most elements to form brittle intermetallic compounds. This brittleness is unacceptable, as it can lead to interface crack propagation and delamination of the armor layer. I have attempted to overcome the brittle behavior of beryllium bonds by developing a diffusion bonding process of beryllium to RAFM steel that achieves a higher degree of ductility. This process utilized two bonding aids to achieve a robust bond: a. copper interlayer to add ductility to the joint, and a titanium interlayer to prevent beryllium from forming unwanted Be-Cu intermetallics. In addition, I conducted a series of numerical simulations to predict the effect of these bonding aids on the residual stress in the interface. Lastly, I fabricated and characterized beryllium to ferritic steel diffusion bonds using various bonding parameters and bonding aids. Through the above research, I developed a process to diffusion bond beryllium to ferritic steel with a 150 M Pa tensile strength and 168 M Pa shear strength. This strength was achieved using a Hot Isostatic

  15. Development of oxide based diffusion barrier coatings for CFC components applied in modern furnaces

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Zhao, Lidong; Schlaefer, Thomas; Warda, Thomas

    2011-12-01

    Carbon fibre reinforced carbon (CFC) materials show a high potential for usage in furnaces as sample carriers for example, which is due to their excellent thermal stability compared to steel carriers. Only their tendency to react with different metals at high temperatures by Cdiffusion is a disadvantage, which can be solved by application of diffusion barriers. In order to enable the utilization of CFC-carriers for e.g. brazing furnaces, within the frame of this study thermally sprayed diffusion barrier coatings were developed. Coatings of mullite and ZrO2-7% Y2O3 (YSZ) were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure and thermal shock behaviour. In order to prove the suitability of the coatings for the application in brazing furnaces, the wettability of the coating surfaces by a Ni-based brazing alloy was investigated. The results showed that both mullite and YSZ could be deposited on CFC substrates with a bond coat of W or SiC. Both coatings exhibited good thermal shock behaviour and an excellent non-wetting behaviour against the used Ni-based braze alloy.

  16. Thermal fatigue characterization of CFC divertor modules using a one step brazing process

    NASA Astrophysics Data System (ADS)

    Pintsuk, G.; Casalegno, V.; Ferraris, M.; Koppitz, T.; Salvo, M.

    2012-07-01

    From the European side, three directional carbon fiber composites (CFCs) are foreseen to be used as plasma facing material for the strike point region of the initial ITER divertor installed for the non-tritium operational phase. For such divertor components two designs, the flat tile and the monoblock concept, are feasible, comprising a joint of the CFC with a Cu/Cu-alloy heat sink. This paper deals with the qualification of a reliable and cheap joining technology for such components, i.e. the simultaneous joining of the CuCrZr heat sink to a compliant Cu layer for the accommodation of thermal stresses and of the Cu layer and the CFC using a non-active Cu-Ge brazing material. For this purpose flat tile and monoblock mock-ups were manufactured, microstructurally analyzed, and subsequently exposed to cyclic high heat flux tests in the electron beam facility JUDITH. Applying hundreds of cycles at up to 20 MW/m2 the tested mock-ups underwent partial damaging, which was characterized in post-mortem microstructural investigations to analyze occurring degradation mechanisms, e.g. partial delamination at the CFC/Cu-interface.

  17. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    NASA Astrophysics Data System (ADS)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  18. Current approaches to the management of early active diffuse scleroderma skin disease.

    PubMed

    Nihtyanova, Svetlana I; Denton, Christopher P

    2008-02-01

    Skin sclerosis is a clinical hallmark of systemic sclerosis (SSc) and provides a means to classify and evaluate patients. In the diffuse cutaneous subset, skin involvement is often extensive and warrants direct therapy. Currently, broad spectrum immunosuppressive strategies are used, but more targeted specific approaches are now emerging. This article reviews the evidence for efficacy of current treatment approaches and future developments for managing skin disease in early diffuse cutaneous SSc.

  19. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    NASA Astrophysics Data System (ADS)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  20. The development of nontoxic Ag-based brazing alloys

    SciTech Connect

    Timmins, P.F. )

    1994-09-01

    An experimental investigation wad conducted to produce nontoxic, Cd-free brazing alloys that possessed similar melting ranges and mechanical properties to those alloys within the Ag-Cu-Zn-Cd system. The investigation consisted of phase equilibria, Zn equivalence, thermal analysis, extrusion, wire drawing and mechanical testing of alloys based in the Ag-Cu-Zn system. Thermal analysis of these new alloys yielded liquidus temperatures in the range 680 to 775 C (1256--1427 F) and solidus temperatures in the range 625 to 675 C (1157--1247 F). These values compared favorably to the Ag-Cu-Zn-Cd alloys, which have liquidus and solidus temperatures in the ranges of 640 to 710 C (1184--1310 F) and 610 to 620 C (1130--1148 F), respectively, for Ag contents in the 20 to 50 wt-% range. Tensile tests revealed the ultimate tensile strengths of the as-cast Ag-Cu-Zn-Sn alloys to be higher than the toxic Cd-containing alloys of higher Ag content and higher than the ternary Ag-Cu-Zn alloys. For example, the alloy at 35Ag-34Cu-30Zn-1Sn exhibited an as-cast tensile strength of 47.6 kg/mm[sup 2] (67.7 ksi) compared to the alloy at 50Ag-15Cu-16Zn-19Cd with an as-cast tensile strength of 45.7 kg/mm[sup 2] (65 ksi).