Science.gov

Sample records for active braze alloys

  1. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  2. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  3. Laser Brazing of High Temperature Braze Alloy

    NASA Technical Reports Server (NTRS)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  4. Hermetic diamond capsules for biomedical implants enabled by gold active braze alloys.

    PubMed

    Lichter, Samantha G; Escudié, Mathilde C; Stacey, Alastair D; Ganesan, Kumaravelu; Fox, Kate; Ahnood, Arman; Apollo, Nicholas V; Kua, Dunstan C; Lee, Aaron Z; McGowan, Ceara; Saunders, Alexia L; Burns, Owen; Nayagam, David A X; Williams, Richard A; Garrett, David J; Meffin, Hamish; Prawer, Steven

    2015-01-01

    As the field of biomedical implants matures the functionality of implants is rapidly increasing. In the field of neural prostheses this is particularly apparent as researchers strive to build devices that interact with highly complex neural systems such as vision, hearing, touch and movement. A retinal implant, for example, is a highly complex device and the surgery, training and rehabilitation requirements involved in deploying such devices are extensive. Ideally, such devices will be implanted only once and will continue to function effectively for the lifetime of the patient. The first and most pivotal factor that determines device longevity is the encapsulation that separates the sensitive electronics of the device from the biological environment. This paper describes the realisation of a free standing device encapsulation made from diamond, the most impervious, long lasting and biochemically inert material known. A process of laser micro-machining and brazing is described detailing the fabrication of hermetic electrical feedthroughs and laser weldable seams using a 96.4% gold active braze alloy, another material renowned for biochemical longevity. Accelerated ageing of the braze alloy, feedthroughs and hermetic capsules yielded no evidence of corrosion and no loss of hermeticity. Samples of the gold braze implanted for 15 weeks, in vivo, caused minimal histopathological reaction and results were comparable to those obtained from medical grade silicone controls. The work described represents a first account of a free standing, fully functional hermetic diamond encapsulation for biomedical implants, enabled by gold active alloy brazing and laser micro-machining.

  5. Hermetic diamond capsules for biomedical implants enabled by gold active braze alloys.

    PubMed

    Lichter, Samantha G; Escudié, Mathilde C; Stacey, Alastair D; Ganesan, Kumaravelu; Fox, Kate; Ahnood, Arman; Apollo, Nicholas V; Kua, Dunstan C; Lee, Aaron Z; McGowan, Ceara; Saunders, Alexia L; Burns, Owen; Nayagam, David A X; Williams, Richard A; Garrett, David J; Meffin, Hamish; Prawer, Steven

    2015-01-01

    As the field of biomedical implants matures the functionality of implants is rapidly increasing. In the field of neural prostheses this is particularly apparent as researchers strive to build devices that interact with highly complex neural systems such as vision, hearing, touch and movement. A retinal implant, for example, is a highly complex device and the surgery, training and rehabilitation requirements involved in deploying such devices are extensive. Ideally, such devices will be implanted only once and will continue to function effectively for the lifetime of the patient. The first and most pivotal factor that determines device longevity is the encapsulation that separates the sensitive electronics of the device from the biological environment. This paper describes the realisation of a free standing device encapsulation made from diamond, the most impervious, long lasting and biochemically inert material known. A process of laser micro-machining and brazing is described detailing the fabrication of hermetic electrical feedthroughs and laser weldable seams using a 96.4% gold active braze alloy, another material renowned for biochemical longevity. Accelerated ageing of the braze alloy, feedthroughs and hermetic capsules yielded no evidence of corrosion and no loss of hermeticity. Samples of the gold braze implanted for 15 weeks, in vivo, caused minimal histopathological reaction and results were comparable to those obtained from medical grade silicone controls. The work described represents a first account of a free standing, fully functional hermetic diamond encapsulation for biomedical implants, enabled by gold active alloy brazing and laser micro-machining. PMID:25890743

  6. Silver-hafnium braze alloy

    DOEpatents

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  7. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  8. Issues of low activation brazing of SiC f/SiC composites by using alloys without free silicon

    NASA Astrophysics Data System (ADS)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Woltersdorf, J.; Pippel, E.; Libera, S.; Pilloni, L.

    2004-08-01

    The paper presents a novel low activation brazing technique for SiC f/SiC composites. The brazing alloy does not contain free silicon and is based on the use of a Si-44Cr at.% eutectic and the intermetallic CrSi 2 (melting temperatures 1390 and 1490 °C, respectively). These are advantageous because the melting point is low enough to avoid degradation of the advanced fibres and of the interphases in the composite, and the Si-Cr intermetallics are chemically compatible with silicon carbide. Both the eutectic and the intermetallic were prepared before brazing operations by melting a Si-Cr mixture. The joining was performed under vacuum (about 10 -4 Pa). Systematic investigations of the microstructure and of the nanochemistry (TEM, EELS, ELNES) of the Si-Cr joints reveal that direct chemical Si-Si, Cr-C and Si-Cr bonds across the interface are responsible for the adhesion: the interfaces were proved to be nearly atomically sharp and adhesive. Altogether, this brazing procedure enables joints with sufficient strength and with a microstructure comparable with that of the starting powders to be obtained.

  9. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    DOEpatents

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  10. Theory and modeling of active brazing.

    SciTech Connect

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  11. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    NASA Astrophysics Data System (ADS)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  12. Joining of Cf/SiC Composite and TC4 Using Ag-Al-Ti Active Brazing Alloy

    NASA Astrophysics Data System (ADS)

    Xiong, Jin Hui; Huang, Ji Hua; Zhang, Hua; Zhao, Xing Ke

    2011-08-01

    Carbon fiber reinforced SiC (Cf/SiC) composite was successfully joined to TC4 with Ag-Al-Ti alloy powder by brazing. Microstructures of the brazed joints were investigated by scanning electron microscope, energy dispersive spectrometer, and x-ray diffraction. The mechanical properties of the brazed joints were measured by mechanical testing machine. The results showed that the brazed joint mainly consists of TiC, Ti3SiC2, Ti5Si3, Ag, TiAl, and Ti3Al reaction products. TiC + Ti3SiC2/Ti5Si3 + TiAl reaction layers are formed near Cf/SiC composite while TiAl/Ti3Al/Ti + Ti3Al reaction layers are formed near TC4. The thickness of reaction layers of the brazed joint increases with the increased brazing temperature or holding time. The maximum room temperature and 500 °C shear strengths of the joints brazed at brazing temperature 930 °C for holding time 20 min are 84 and 40 MPa, respectively.

  13. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  14. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  15. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  16. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    NASA Astrophysics Data System (ADS)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  17. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1995-01-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99 gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  18. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1990-07-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  19. The Effect of Braze Interlayer Thickness on the Mechanical Strength of Alumina Brazed with Ag-CuO Braze Alloys

    SciTech Connect

    Erskine, Kevin M.; Meier, Alan; Joshi, Vineet V.; Pilgrim, Steven M.

    2014-12-01

    The effect of braze interlayer thickness on the strength of alumina brazed with silver-copper oxide reactive air braze (RAB) alloys was evaluated using a four point bend test configuration. The brazed samples had an average fracture strength of 180 MPa or approximately 60 percent of the average monolithic alumina strength. The joint strength values obtained exceeded the yield strength and ultimate tensile strength of the silver interlayer indicating strong ceramic to metal adhesion and the development of a triaxial stress state in the braze interlayer. The average fracture strength was relatively constant (190 ± 60 MPa) in the thickness range of 0.030 mm to 0.230 mm for all test conditions. The braze fracture strength then decreased down to 100 ± 30 MPa as the braze thickness increased from 0.230 mm to 0.430 mm indicating a loss of triaxial constraint with increasing interlayer thickness. In addition, four different fracture modes were observed.

  20. Infrared repair brazing of 403 stainless steel with a nickel-based braze alloy

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; Hung, C. M.

    2002-06-01

    Martensitic stainless steel (403SS) is extensively used for intermediate and low-pressure steam turbine blades in fossil-fuel power plants. The purpose of this investigation is to study the repair of shallow cracks on the surface of 403SS steam turbine blades by infrared repair brazing using rapid thermal cycles. A nickel-based braze alloy (NICROBRAZ LM) is used as filler metal. The braze alloy after brazing is primarily comprised of borides and an FeNi3 matrix with different amounts of alloying elements, especially B and Si. As the brazing temperature increases, more Fe atoms are dissolved into the molten braze. Some boron atoms diffuse into the 403SS substrate primarily via grain boundary diffusion and form B-Cr-Fe intermetallic precipitates along the grain boundaries. The LM filler metal demonstrates better performance than 403SS in both microhardness and wear tests. It is also noted that specimens brazed in a vacuum have less porosity than those brazed in an Ar atmosphere. The shear strength of the joint is around 300 MPa except for specimens brazed in short time periods, e.g., 5 seconds in Ar flow and 30 seconds in vacuum. The fractographs mainly consist of brittle fractures and no ductile dimple fractures observed in the scanning electron microscope (SEM) examination.

  1. Microstructural and Mechanical Evaluation of a Cu-Based Active Braze Alloy to Join Silicon Nitride Ceramics

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, Rajiv; Varela, F. M.; Martinez-Fernandez, J.

    2010-01-01

    Self-joining of St. Gobain Si3N4 (NT-154) using a ductile Cu-Al-Si-Ti active braze (Cu-ABA) was demonstrated. A reaction zone approx.2.5-3.5 microns thick) developed at the interface after 30 min brazing at 1317 K. The interface was enriched in Ti and Si. The room temperature compressive shear strengths of Si3N4/Si3N4 and Inconel/Inconel joints (the latter created to access baseline data for use with the proposed Si3N4/Inconel joints) were 140+/-49MPa and 207+/-12MPa, respectively. High-temperature shear tests were performed at 1023K and 1073 K, and the strength of the Si3N4/Si3N4 and Inconel/Inconel joints were determined. The joints were metallurgically well-bonded for temperatures above 2/3 of the braze solidus. Scanning and transmission electron microscopy studies revealed a fine grain microstructure in the reaction layer, and large grains in the inner part of the joint with interfaces being crack-free. The observed formation of Ti5Si3 and AlN at the joint interface during brazing is discussed.

  2. Methods to Predict Stresses in Cutting Inserts Brazed Using Iron-Carbon Brazing Alloy

    NASA Astrophysics Data System (ADS)

    Konovodov, V. V.; Valentov, A. V.; Retuynskiy, O. Yu; Esekuev, Sh B.

    2016-04-01

    This work describes a method for predicting residual and operating stresses in a flat-form tool insert made of tungsten free carbides brazed using iron-carbon alloy. According to the studies’ results it is concluded that the recommendations relating to the limitation of a melting point of tool brazing alloys (950-1100°C according to different data) are connected with a negative impact on tools as a composite made of dissimilar materials rather than on hard alloys as a tool material. Due to the cooling process stresses inevitably occur in the brazed joint of dissimilar materials, and these stresses increase with the higher solidification temperature of the brazing alloy.

  3. Silver-palladium braze alloy recovered from masking materials

    NASA Technical Reports Server (NTRS)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  4. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  5. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    The evaluation of cesium diode electrode materials called for braze fillers with very low vapor pressures and a wide range of melting points. Binary alloys of low vapor pressure refractory metals were chosen to fill this need. These alloys of Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W have reported melting point minima or eutectics from 1,510 K to above 3,000 K. Preliminary data are compiled on the use of several of these braze alloys. Melting points and surface wetting on a Ta base are given. Results of brazing Ir, LaB6, Nb, Re, W, and Zr-22 wt % ZrO2 materials into Ta and Nb-1% Zr bases are presented. Current braze usage is summarized.

  6. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    NASA Astrophysics Data System (ADS)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  7. Microstructural and Mechanical Characterization of Actively Brazed Alumina Specimens

    SciTech Connect

    Hosking, F.M.; Cadden, C.H.; Stephens, J.J.; Glass, S.J.; Yang, N.Y.C.; Vianco, P.V.; Walker, C.A.

    1999-08-26

    Alumina (94 and 99.8% grade compositions) was brazed directly to itself with gold-based active brazing alloys (ABA's) containing vanadium additions of 1,2 and 3 weight percent. The effects of brazing conditions on the joint properties were investigated. Wetting behavior, interfacial reactions, microstructure, hermeticity and tensile strength were determined. Wetting was fair to good for the ABA and base material combinations. Microanalysis identified a discontinuous Al-V-O spinel reaction product at the alumina-braze interface. Tensile strength results for 94% alumina were uniformly good and generally not sensitive to the vanadium concentration, with tensile values of 85-105 MPa. There was more variability in the 99.8% alumina strength results, with values ranging from 25-95 MPa. The highest vanadium concentration (3 wt. %) yielded the highest joint strength for the brazed 99.8% alumina. Failures in the 99.8% alumina samples occurred at the braze-alumina interface, while the 94% alumina specimens exhibited fracture of the ceramic substrate.

  8. Braze alloy holds bonding strength over wide temperature range

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Copper-based quaternary alloys of the solid solution type is used for vacuum furnace brazing of large stainless steel components at a maximum temperature of 1975 deg F. The alloy has high bonding strength and good ductility over a temperature range extending from the cryogenic region to approximately 800 deg F.

  9. Low-melting-point titanium-base brazing alloys. Part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4V substrate

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    Filler metal of a low-melting-point (917 C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 C for 2, 4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed {alpha} plus intergranular {beta} structure of Ti-6Al-4V substrate causes the lamellar Widmanstaetten structure to form. The intermetallic Ti{sub 2}Ni phase existing in the prior filler metal diminishes, while the Ti{sub 2}Cu phase can be identified for the metal brazed at 960 C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the {beta} phase to the substrate. In deaerated Hank`s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank`s solution, show similar corrosion behavior, irrespective of the brazing time.

  10. Graphite-to-304SS Braze Joining by Active Metal-Brazing Technique: Improvement of Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Ray, Ajoy K.; Kar, Abhijit; Kori, S. A.; Pathak, L. C.; Sonnad, A. N.

    2013-01-01

    In the present investigation, an attempt has been made to improve the mechanical strength of graphite-stainless steel-brazed joint. Due to high capillary action, the liquid filler alloy usually tends to percolate into the pores of graphite causing severe stress in the graphite near the joint interface resulting in poor joint strength of 10-15 MPa. In the present investigation, a thin coating of SiC was applied on graphite before the joining process to avoid the penetration of liquid filler alloy into the pores of the graphite. Active filler alloy Ag-Cu-Ti was used to braze the substrates. The brazing was carried out at 850, 900, 950, and 1000 °C. The characterization of the interfaces of the brazed joints was carried out using scanning electron microscopy attached with energy dispersive spectroscopy and x-ray diffraction analysis. From the correlation between the microstructural and mechanical properties, shear strength of approximately 35 MPa for graphite-304SS-brazed joint produced at 900 °C was demonstrated. After the shear tests, the fracture surfaces were analyzed by SEM-EDS.

  11. The active metal brazing of TZM-Mo and SiN ceramics

    NASA Astrophysics Data System (ADS)

    Stephens, J. J.; Vianco, P. T.; Hosking, F. M.

    1996-01-01

    The active metal brazing of ceramics holds the opportunity to design metal-ceramic brazing processes without conventional metallization and nickel-plating steps. Because of their intermediate thermal coefficient of expansion (TCE) properties, molybdenum and the TZM-Mo alloy (Mo-0.5Ti-0.08Zr) are attractive candidates for joining to silicon- nitride ceramics. The recently developed Fe-Ni-Co-based Thermo-Span™ alloy, with reduced TCE from room temperature up to ≈400°C, is also an attractive candidate material for 700°C joint service applications. This article discusses the wetting, solid-state aging, and mechanical behavior of unalloyed molybdenum, TZM-Moalloy, Thermo-Span alloy, and silicon-nitride ceramic brazes made with three different active-metal braze alloys.

  12. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  13. Brazing.

    SciTech Connect

    Cadden, Charles H.

    2005-04-01

    The use of a lower-melting-point molten metal to join metallic components is perhaps the earliest example of processing which employs metallurgical bonding principles, having roots as far back as 4200 BC (Peaslee 2003). More than 6000 years later, brazing occupies a prominent position in our suite of joining processes where it offers cost and/or performance advantages in the fabrication of many structures. More precisely, brazing can be described as the use of a molten filler metal to wet the closely fitting faying surfaces of a joint, leading to formation of metallurgical bonds between the filler metal and substrates. Historically, brazing processes employ filler metals whose solidus temperature exceeds 723 K, as opposed to soldering processes which use lower-melting-point temperature filler materials. In the past several decades, technological advances have facilitated a broadening of applications for brazing while simultaneously contradicting some of the traditional perceptions of the process. However, many of those tenets remain appropriate for the majority of brazing processes and products. Accordingly, this article provides a brief description of traditional brazing and some important factors to be considered when designing and producing brazed structures. An additional section describes the technical advances in the field.

  14. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  15. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  16. Competitive Wetting in Active Brazes

    SciTech Connect

    Chandross, Michael Evan

    2014-05-01

    We found that the wetting and spreading of molten filler materials (pure Al, pure Ag, and AgAl alloys) on a Kovar ™ (001) substrate was studied with molecular dynamics simulations. A suite of different simulations was used to understand the effects on spreading rates due to alloying as well as reactions with the substrate. Moreover, the important conclusion is that the presence of Al in the alloy enhances the spreading of Ag, while the Ag inhibits the spreading of Al.

  17. Copper-phosphorus alloys offer advantages in brazing copper

    SciTech Connect

    Rupert, W.D.

    1996-05-01

    Copper-phosphorus brazing alloys are used extensively for joining copper, especially refrigeration and air-conditioning copper tubing and electrical conductors. What is the effect of phosphorus when alloyed with copper? The following are some of the major effects: (1) It lowers the melt temperature of copper (a temperature depressant). (2) It increases the fluidity of the copper when in the liquid state. (3) It acts as a deoxidant or a fluxing agent with copper. (4) It lowers the ductility of copper (embrittles). There is a misconception that silver improves the ductility of the copper-phosphorus alloys. In reality, silver added to copper acts in a similar manner as phosphorus. The addition of silver to copper lowers the melt temperature (temperature depressant) and decreases the ductility. Fortunately, the rate and amount at which silver lowers copper ductility is significantly less than that of phosphorus. Therefore, taking advantage of the temperature depressant property of silver, a Ag-Cu-P alloy can be selected at approximately the same melt temperature as a Cu-P alloy, but at a lower phosphorus content. The lowering of the phosphorus content actually makes the alloy more ductile, not the silver addition. A major advantage of the copper-phosphorus alloys is the self-fluxing characteristic when joining copper to copper. They may also be used with the addition of a paste flux on brass, bronze, and specialized applications on silver, tungsten and molybdenum. Whether it is selection of the proper BCuP alloy or troubleshooting an existing problem, the suggested approach is a review of the desired phosphorus content in the liquid metal and how it is being altered during application. In torch brazing, a slight change in the oxygen-fuel ratio can affect the joint quality or leak tightness.

  18. Thermochemical Analysis of Phases Formed at the Interface of a Mg alloy-Ni-plated Steel Joint during Laser Brazing

    NASA Astrophysics Data System (ADS)

    Nasiri, Ali M.; Chartrand, Patrice; Weckman, David C.; Zhou, Norman Y.

    2013-04-01

    The thermodynamic stability of precipitated phases at the steel-Ni-Mg alloy interface during laser brazing of Ni-plated steel to AZ31B magnesium sheet using AZ92 magnesium alloy filler wire has been evaluated using FactSage thermochemical software. Assuming local chemical equilibrium at the interface, the chemical activity-temperature-composition relationships of intermetallic compounds that might form in the steel-Ni interlayer-AZ92 magnesium alloy system in the temperature range of 873 K to 1373 K (600 °C to 1100 °C) were estimated using the Equilib module of FactSage. The results provided better understanding of the phases that might form at the interface of the dissimilar metal joints during the laser brazing process. The addition of a Ni interlayer between the steel and the Mg brazing alloy was predicted to result in the formation of the AlNi, Mg2Ni, and Al3Ni2 intermetallic compounds at the interface, depending on the local maximum temperature. This was confirmed experimentally by laser brazing of Ni electro-plated steel to AZ31B-H24 magnesium alloy using AZ92 magnesium alloy filler wire. As predicted, the formation of just AlNi and Mg2Ni from a monotectic and eutectic reaction, respectively, was observed near the interface.

  19. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    NASA Technical Reports Server (NTRS)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  20. Development of the activated diffusion brazing process for fabrication of finned shell to strut turbine blades

    NASA Technical Reports Server (NTRS)

    Wilbers, L. G.; Berry, T. F.; Kutchera, R. E.; Edmonson, R. E.

    1971-01-01

    The activated diffusion brazing process was developed for attaching TD-NiCr and U700 finned airfoil shells to matching Rene 80 struts obstructing the finned cooling passageways. Creep forming the finned shells to struts in combination with precise preplacement of brazing alloy resulted in consistently sound joints, free of cooling passageway clogging. Extensive tensile and stress rupture testing of several joint orientation at several temperatures provided a critical assessment of joint integrity of both material combinations. Trial blades of each material combination were fabricated followed by destructive metallographic examination which verified high joint integrity.

  1. Microstructure and corrosion behavior of porous coatings on titanium alloy by vacuum-brazed method.

    PubMed

    Lee, T M; Chang, E; Yen, C H

    2006-05-01

    The microstructural evolution and electrochemical characteristics of brazed porous-coated Ti-6Al-4V alloy were analyzed and compared with respect to the conventionally 1300 degrees C sintering method. The titanium filler metal of low-melting-point (934 degrees C) Ti-15Cu-15Ni was used to braze commercially pure (CP) titanium beads onto the substrate of Ti-6Al-4V alloy at 970 degrees C for 2 and 8 h. Optical microscopy, scanning and transmission electron microscopy, and X-ray diffractometry (XRD) were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that the bead/substrate contact interface of the 970 degrees C brazed specimens show larger contact area and higher radius curvature in comparison with 1300 degrees C sintering method. The microstructure of brazed specimens shows the Widmanstätten structure in the brazed zone and equiaxed alpha plus intergranular beta in the Ti-6Al-4V substrate. The intermetallic Ti2Ni phase existing in the prior filler metal diminishes, while the Ti2Cu phase can be identified for the substrate at 970 for 2 h, but the latter phase decrease with time. In Hank's solution at 37 degrees C, the corrosion rates of the 1300 degrees C sintering and the 970 degrees C brazed samples are similar at corrosion potential (E(corr)) in potentiodynamic test, and the value of E(corr) for the brazed sample is noble to the sintering samples. The current densities of the brazed specimens do not exceed 100 microA/cm2 at 3.5 V (SCE). These results suggest that the vacuum-brazed method exhibits the potentiality to manufacture the porous-coated specimens for biomedical application.

  2. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    SciTech Connect

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  3. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    NASA Astrophysics Data System (ADS)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  4. Basic principles of creating a new generation of high- temperature brazing filler alloys

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  5. BRAZE BONDING OF COLUMBIUM

    DOEpatents

    Heestand, R.L.; Picklesimer, M.L.

    1962-07-31

    A method of brazing niobium parts together is described. The surfaces of the parts to be brazed together are placed in abutting relationship with a brazing alloy disposed adjacent. The alloy consists essentially of, by weight, 12 to 25% niobium, 0.5 to 5% molybdenum, and the balance zirconium, The alloy is heated to at least its melting point to braze the parts together. The brazed joint is then cooled. The heating, melting and cooling take place in an inert atmosphere. (AEC)

  6. Brazing ZrO{sub 2} ceramic to Ti–6Al–4V alloy using NiCrSiB amorphous filler foil: Interfacial microstructure and joint properties

    SciTech Connect

    Cao, J.; Song, X.G.; Li, C.; Zhao, L.Y.; Feng, J.C.

    2013-07-15

    Reliable brazing of ZrO{sub 2} ceramic and Ti–6Al–4V alloy was achieved using NiCrSiB amorphous filler foil. The interfacial microstructure of ZrO{sub 2}/Ti–6Al–4V joints was characterized by scanning electron microscope, energy dispersive spectrometer and micro-focused X-ray diffractometer. The effects of brazing temperature on the interfacial microstructure and joining properties of brazed joints were investigated in detail. Active Ti of Ti–6Al–4V alloy dissolved into molten filler metal and reacted with ZrO{sub 2} ceramic to form a continuous TiO reaction layer, which played an important role in brazing. Various reaction phases including Ti{sub 2}Ni, Ti{sub 5}Si{sub 3} and β-Ti were formed in brazed joints. With an increasing of brazing temperature, the TiO layer thickened gradually while the Ti{sub 2}Ni amount reduced. Shear test indicated that brazed joints tend to fracture at the interface between ZrO{sub 2} ceramic and brazing seam or Ti{sub 2}Ni intermetallic layer. The maximum average shear strength reached 284.6 MPa when brazed at 1025 °C for 10 min. - Graphical Abstract: Interfacial microstructure of ZrO{sub 2}/TC4 joint brazed using NiCrSiB amorphous filler foil was: ZrO{sub 2}/TiO/Ti{sub 2}Ni + β-Ti + Ti{sub 5}Si{sub 3}/β-Ti/Widmanstätten structure/TC4. - Highlights: • Brazing of ZrO{sub 2} ceramic and Ti-6Al-4V alloy was achieved. • Interfacial microstructure was TiO/Ti{sub 2}Ni + β + Ti{sub 5}Si{sub 3}/β/Widmanstätten structure. • The formation of TiO produced the darkening effect of ZrO{sub 2} ceramic. • The highest joining strength of 284.6MPa was obtained.

  7. Low activation brazing materials and techniques for SiC f/SiC composites

    NASA Astrophysics Data System (ADS)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Sacchetti, M.

    2002-12-01

    A low activation brazing technique for silicon carbide fiber reinforced silicon carbide matrix composites (SiC f/SiC) is presented; this technique is based on the use of the 78Si-22Ti (wt%) eutectic alloy. The joints obtained take advantage of a melting point able to avoid composite fibre-interface degradation. All the joints showed absence of discontinuities and defects at the interface and a fine eutectic structure. Moreover, the joint layer appeared well adherent both to the matrix and the fibre interphase and the brazing alloy infiltration looked sufficiently controlled. The joints of SiC f/SiC composites showed 71±10 MPa almost pure shear strength at RT and up to 70 MPa at 600 °C.

  8. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  9. Laser brazing of inconel 718 alloy with a silver based filler metal

    NASA Astrophysics Data System (ADS)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  10. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  11. Interfacial segregation of Ti in the brazing of diamond grits onto a steel substrate using a Cu-Sn-Ti brazing alloy

    NASA Astrophysics Data System (ADS)

    Li, Wen-Chung; Lin, Shun-Tian; Liang, Cheng

    2002-07-01

    Diamond grits were brazed onto a steel substrate using a prealloyed Cu-10Sn-15Ti (wt pct) brazing alloy at 925 °C and 1050 °C. Due to the relatively high concentration of Ti in the brazing alloy, the braze matrix exhibited a composite structure, composed of β-(Cu,Sn), a Cu-based solid solution, and various intermetallic compounds with different morphologies. The reaction of Ti with diamond yielded a continuous TiC layer on the surfaces of the diamond grits. On top of the TiC growth front, an intermetallic compound, composed of Sn and Ti, nucleated and grew into a randomly interwoven fine lacey structure. An interfacial structure developed as the interwoven fine lacey phase was semicoherently bonded to the TiC layer, with the Cu-based braze matrix filling its interstices. The thickness of such a composite layer was increased linearly with the square root of isothermal holding time at 925 °C, complying with the law of a diffusion-controlled process. However, at 1050 °C, the segregation behavior of Ti and Sn to the interfaces between the TiC layer and the braze matrix diminished, due to the increased solubility of Ti in the Cu-based liquid phase. The enhanced dissolution of Ti in the Cu-based liquid phase at 1050 °C also caused the precipitation of rod-like CuTi with an average diameter of about 0.2 µm during cooling. SnTi3 was the predominant intermetallic compound and existed in three different forms in the braze matrix. It existed as interconnected grains of large size which either floated to the surface of the braze matrix or grew into faceted grains. It also exhibited a nail-like structure with a mean diameter of about 1 µm for the rod section and a lamellar structure arising from a eutectic reaction during cooling.

  12. Laser beam active brazing of metal ceramic joints

    NASA Astrophysics Data System (ADS)

    Haferkamp, Heinz; Bach, Friedrich W.; von Alvensleben, Ferdinand; Kreutzburg, K.

    1996-04-01

    The use of engineering ceramics is becoming more and more important. Reasons for this are the specific properties of these materials, such as high strength, corrosion resistance and wear resistance. To apply the advantages of ceramics, joining techniques of metal ceramic parts are required. In this paper, joining of metal ceramic joints by laser beam brazing is presented. This joining technique is characterized by local heat input, and the minimal thermal stress of the brazed components. During the investigations, an Nd:YAG laser and a vacuum chamber were applied. The advantages of Nd:YAG lasers are the simple mechanical construction, and laser beam guidance via quartz glass fibers, which leads to high handling flexibility. In addition, most of the materials show a high absorption rate for this kind of radiation. As materials, ceramic Al2O3 with a purity of 99.4% and metals such as X5CrNi189 and Fe54Ni29Co17 were used. As a filler material, commercially available silver and silver- copper brazes with chemically active elements like titanium were employed. During this study, the brazing wetting behavior and the formation of diffusion layers in dependence on processing parameters were investigated. The results have shown that high brazing qualities can be achieved by means of the laser beam brazing process. Crack-free joining of metal ceramic parts is currently only possible by the use of metals such as Fe54Ni29Co17 because of its low thermal expansion coefficient, which reduces thermal stresses within the joining zone.

  13. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    NASA Technical Reports Server (NTRS)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  14. BRAZING OF POROUS ALUMINA TO MONOLITHIC ALUMINA WITH Ag-CuO and Ag-V2O5 ALLOYS

    SciTech Connect

    Lamb, M. C.; Camardello, Sam J.; Meier, Alan; Weil, K. Scott; Hardy, John S.

    2005-01-31

    The feasibility of joining porous alumina (Al{sub 2}O{sub 3}) bodies to monolithic Al{sub 2}O{sub 3} using Ag-CuO and Ag-V{sub 2}O{sub 5} alloys via reactive air brazing (RAB) was examined for a nanoporous filter application. Brazing for these systems is complicated by the conflicting requirements of satisfactory wetting to fill the braze gap, while minimizing the infiltration of the porous body. By varying the firing time, temperature, and initial powder size, porous bodies with a range of pore microstructures were fabricated. The wettability was evaluated via sessile drop testing on monolithic substrates and porous body infiltration. Porous Al{sub 2}O{sub 3}/monolithic Al{sub 2}O{sub 3} brazed samples were fabricated, and the microstructures were evaluated. Both systems exhibited satisfactory wetting for brazing, but two unique types of brazing behavior were observed. In the Ag-CuO system, the braze alloy infiltrated a short distance into the porous body. For these systems, the microstructures indicated satisfactory filling of the brazed gap and a sound joint regardless of the processing conditions. The Ag-V{sub 2}O{sub 5} alloys brazed joints exhibited a strong dependence on the amount of V{sub 2}O{sub 5} available. For Ag-V{sub 2}O{sub 5} alloys with large V{sub 2}O{sub 5} additions, the braze alloy aggressively infiltrated the porous body and significantly depleted the Ag from the braze region resulting in poor bonding and large gaps within the joint. With small additions of V{sub 2}O{sub 5}, the Ag infiltrated the porous body until the V{sub 2}O{sub 5} was exhausted and the Ag remaining at the braze interlayer bonded with the Al{sub 2}O{sub 3}. Based on these results, the Ag-CuO alloys have the best potential for brazing porous Al{sub 2}O{sub 3} to monolithic Al{sub 2}O{sub 3}.

  15. Brazing method

    DOEpatents

    McCormick, James T.; Ferry, Paul B.; Hall, John C.

    1981-10-06

    There is disclosed a positive cathode electrode structure formed by brazing a thin porous membrane to a backing material by preselecting a predetermined area of the thin porous membrane and thereafter providing a braze flow barrier throughout the remainder of the membrane and electrolessly plating a nickel-phosphide alloy on the backing material, or in this case the honeycomb structure. The preselected area of the thin porous membrane is placed in intimate contact with the electrolessly plated portion of the backing material and heated to elevated temperatures in the absence of oxygen to form a brazed joint limited to a preselected area. If the braze flow barrier is provided by application of a liquid organic solvent, then the organic solvent is driven off by maintaining the thin porous membrane at elevated temperatures for an extended period of time prior to the brazing operation.

  16. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  17. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  18. Investigation of welding and brazing of molybdenum and TZM alloy tubes

    NASA Technical Reports Server (NTRS)

    Lundblad, Wayne E.

    1991-01-01

    This effort involved investigating the welding and brazing techniques of molybdenum tubes to be used as cartridges in the crystal growth cartridge. Information is given in the form of charts and photomicrographs. It was found that the recrystallization temperature of molybdenum can be increased by alloying it with 0.5 percent titanium and 0.1 percent zirconium. Recrystallization temperatures for this alloy, known as TZM, become significant around 2500 F. A series of microhardness tests were run on samples of virgin and heat soaked TZM. The test results are given in tabular form. It was concluded that powder metallurgy TZM may be an acceptable cartridge material.

  19. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    NASA Astrophysics Data System (ADS)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  20. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  1. Multiphase wide gap braze alloys for the repair of nickel-base superalloy turbine components: Development and characterization

    NASA Astrophysics Data System (ADS)

    Nelson, Scott David

    Gas turbine components made of nickel-base superalloys experience cracking after service in extreme environments. As these cracks can be wide, brazing or fusion welding is typically used to repair them. Properly designed and applied, brazing filler metal will help extend the useful life of damaged turbine components. During repair of defective OEM parts, brazing is also considered, provided that proper filler metals with enhanced ductility and improved resistance to low-cycle fatigue are available. This research strives to develop the brazing technique and alloys to achieve a repair with acceptable mechanical properties. Additionally, the effects of silicon and boron, as fast diffusing and melting point suppressing elements on the braze microstructure and mechanical properties were examined in detail to help guide future alloy development. Three commercially available "low-temperature" brazing powders were mixed with an additive superalloy powder to prepare a series of filler metals for wide gap brazing used to repair OEM gas turbine components. BNi-2 (Ni-7Cr-4.2Si-3B-3Fe), BNi-5 (Ni-19Cr-10Si) and BNi-9 (Ni-15Cr-3.5B) were mixed with MARM247 (Ni-10W-10Co-8.25Cr-5.5Al-3Ta-1Ti-0.7Mo-0.5Fe-0.015B) at ratios of 40, 50, and 60 wt. pct. creating a total of nine experimental filler alloys. The brazes were applied to a 0.06 inch gap in a Rene 108(TM) substrate for mechanical and microstructural analysis. The wettability and flow of each of the experimental alloys were analyzed to determine the required brazing temperature through isothermal spreadability experiments. Bend testing was performed on brazed joints to determine their mechanical properties and maximum angular deflection. The metallurgical driving factors, such as solidification behavior and compositional effects, were analyzed to correlate the resulting microstructural constituents to the mechanical properties developed through experimentation. It was found that because of the solid solubility of silicon into

  2. Mechanical Property and Corrosion Resistance Evaluations of Ti-6Al-7Nb Alloy Brazed with Bulk Metallic Glasses

    SciTech Connect

    Miura, E.; Kato, H.; Ogata, Toshiaki; Nishiyama, Nobuyuki; Specht, Eliot D; Shiraishi, Takanobu; Inoue, A.; Hisatsune, K.

    2007-01-01

    Exploitation of metallic glass as new brazing filler for Ti-based biomedical alloy was attempted. Ti-6Al-7Nb was used as a brazed material, and candidates of bulk metallic glass brazing filler were Cu60Hf25Ti15, Mg65Cu25Gd10, Zr55Cu30Al10Ni5 and Pd40Cu30P20Ni10. Convergence infrared-ray brazing was conducted for brazing Ti-6Al-7Nb/metallic glass in Ar atmosphere. After brazing, hardness measurement, X-ray tomography, cross-sectional observation, artificial saliva immersion test and tensile test were performed to evaluate brazability, mechanical property and corrosion resistance of the obtained brazing joints. The results of brazing using these metallic glass fillers show that all the metallic glasses were brazable to Ti-6Al-7Nb except for Mg65Cu25Gd10. Mg65Cu25Gd10, Cu60Hf25Ti15 and their joints collapsed rapidly during immersion test. Zr55Cu30Al10Ni5 joint was the best in terms of degradation resistance; however, tensile strength was inferior to the conventional one. Pd40Cu30Ni10P20 filler and Zr55Cu30Al10Ni5 filler and their joints did not show any collapse or tarnish during the immersion test. Pd40Cu30Ni10P20 joint showed the excellent properties in terms of both corrosion resistance and tensile strength, which were superior to a joint brazed using Ti-15Cu-25Ni conventional filler. X-ray tomograph indicates that fracture tends to occur in the vicinity of the brazing interface after tensile test. The brazed metallic glass fillers were fully crystallized, excluding Pd40Cu30Ni10P20 filler. Pd40Cu30Ni10P20 brazed filler contained mapleleaf like primary dendrite, peritectoid and a few microns interfacial reaction layer in glassy matrix. The results indicated that Pd40Cu30Ni10P20 is promising brazing filler for dental or biomaterial devices.

  3. Thermodynamics of copper-nickel alloys containing aluminum, silicon, titanium, and chromium relative to their use in ceramic brazing

    SciTech Connect

    Williams, R.O.

    1984-11-01

    By varying the copper-to-nickel ratio the activity coefficients of Al, Si, Ti, and Cr can be varied over a wide range. Thus to a degree one can tailor the behavior of such alloys for usefulness in brazing ceramics. Further, considerable amounts of these active elements can be present while the ability of carbon to reduce the surface oxide film in a high-vacuum system is retained. The critical aluminum concentrations required to prevent the formation of SiO/sub 2/, TiO, or Cr/sub 2/O/sub 3/ by reaction with Al/sub 2/O/sub 3/ are calculated. The simultaneous presence of the four active additions will presumably promote wetting without making the surface deoxidation more difficult.

  4. Some properties of low-vapor-pressure braze alloys for thermionic converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1978-01-01

    Density, dc electrical resistivity, thermal conductivity, and linear thermal expansion are measured for arc-melted rod-shaped samples of binary eutectics of Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W selected as very-low-pressure braze fillers for thermionic converters. The first two properties are measured at 296 K for Zr-21.7 at% Ru, Zr-13 wt% W, Zr-19 wt% W, Zr-22.3 at% Nb, Nb-66.9 at% Ru, Hf-25.3 wt% Re, Zr-25.7 at% Ta, Hf-22.5 at% W, and Nb-35 wt% Mo. The last property is measured from 293 K to 2/3 melting point for specified alloys of different compositions. Resistivities of 0.000055 to 0.000181 ohm-cm are observed with the alloys having resistivities about ten times that of the less resistive constituent metal and about three times that of the more resistive constituent metal, except for Zr-19 wt% W and Nb-35 wt% Mo (greater resistivities). Thermal expansion coefficients vary from 0.000006 to 0.0000105/K. All brazes exhibit linear thermal expansion near that of their constituent metals.

  5. Atomic structure and thermophysical properties of molten silver-copper oxide air braze alloys

    NASA Astrophysics Data System (ADS)

    Hardy, John Steven

    The Ag-CuOx materials system is the basis for a family of filler alloys used in a recently developed ceramic-metal joining technique referred to as air brazing, which is a brazing process that can be carried out in ambient air rather than under the vacuum or inert to reducing gas conditions required for conventional brazing methods. This research was conducted to elucidate the atomic coordination and selected thermophysical properties of these materials as a function of temperature when they are in the salient liquid state in air, since this is when the critical steps of wetting and spreading occur in the joining process. A series of alloys was selected spanning the entire length of the phase diagram including the pure end members, Ag and CuOx; alloys that form the two constituent single phase liquids; and alloys for which the two liquid phases coexist in the miscibility gap of the phase diagram. The oxygen content of the liquid alloys in air was measured using thermogravimetry. The oxidative weight gain of 99.999% pure metallic precursors was measured while simultaneously accounting for the concurrent silver volatility using a method that was developed in the course of the study. The surface tension and mass density were measured using the maximum bubble pressure method. The number density was calculated based on the information gained from the oxygen content and mass density measurements. For compositions that were amenable to laser heating, containerless high energy x-ray scattering measurements of the liquid atomic coordination were performed using a synchrotron beamline, an aerodynamic levitator, and laser heating. For the remaining compositions x-ray scattering measurements were performed in a beamline-compatible furnace. The two liquid phases that form in this materials system have distinct atomic coordinations characterized by an average of nearly two-fold coordinated ionic metal-oxygen pairs in the CuOx-rich liquid and nearly eight-fold coordinated atomic

  6. Rapidly solidified surface melts of Ni-B-Si-Cr brazing alloy

    NASA Astrophysics Data System (ADS)

    Tucker, T. R.; Ayers, J. D.

    1981-10-01

    Sintered powder layers of a Ni-based brazing alloy were consolidated by scanned electron beam radiation to produce a continuous fused coating. The surface of this coating was then remelted by laser and electron beams under differing conditions, resulting in a variety of resolidification structures. Alloy BNi2 was chosen for these studies because it exhibits substantial hardening on grain refinement and because it can be prepared in the glassy state relatively easily. Surface microhardness for BNi2 reaches a maximum of about 1200 DPH at a cooling rate approaching 105 K/s. For higher quench rates, hardness decreases and ductility increases. As the cooling rate approaches 107 k/s, overlapping beam scans produce an extended amorphous surface. A solidification rate higher than that needed to produce an amorphous structure in a single melt pass is necessary to avoid surface cracking or crystallization when overlapping melt passes are employed.

  7. Thermodynamic considerations in the use of nickel-beryllium alloy to braze Zircaloy-4

    NASA Astrophysics Data System (ADS)

    White, S. J.; Corcoran, E. C.; Thompson, W. T.; Lewis, B. J.; Palleck, S.; Goodyear, H.; Harmsen, J. G.; Dimayuga, F.

    2015-10-01

    To better control beryllium exposure during the manufacture of CANDU® fuel bundles, a nickel-beryllium brazing alloy to affix appendages to Zircaloy-4 is being considered. A Ni-2wt%Be shows promise in substantially reducing beryllium volatility while minimally perturbing existing fabrication processes. Thermodynamic models of the condensed phases of the binary Zr-Be, Ni-Be and Ni-Zr alloy systems provide a basis for the construction of a provisional ternary phase diagram that in particular identifies the domain of the liquid phase. The modeling also permits the computation of the partial pressures of Be and related matters associated with the control of surface oxide on Zircaloy-4.

  8. Brazing of the Tore Supra actively cooled Phase III Limiter

    SciTech Connect

    Nygren, R.E.; Walker, C.A.; Lutz, T.J.; Hosking, F.M.; McGrath, R.T.

    1993-12-31

    The head of the water-cooled Tore Supra Phase 3 Limiter is a bank of 14 round OFHC copper tubes, curved to fit the plasma radius, onto which several hundred pyrolytic graphite (PG) tiles and a lesser number of carbon fiber composite tiles are brazed. The small allowable tolerances for fitting the tiles to the tubes and mating of compound curvatures made the brazing and fabrication extremely challenging. The paper describes the fabrication process with emphasis on the procedure for brazing. In the fixturing for vacuum furnace brazing, the tiles were each independently clamped to the tube with an elaborate set of window frame clamps. Braze quality was evaluated with transient heating tests. Some rebrazing was necessary.

  9. Active Metal Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G.; Asthana, R.

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint which led to good wetting, spreading, and metallurgical bond formation via interdiffusion.

  10. Brazing technique

    DOEpatents

    Harast, Donald G.

    1986-01-01

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  11. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  12. Increasing Ti-6Al-4V brazed joint strength equal to the base metal by Ti and Zr amorphous filler alloys

    SciTech Connect

    Ganjeh, E.; Sarkhosh, H.; Bajgholi, M.E.; Khorsand, H.; Ghaffari, M.

    2012-09-15

    Microstructural features developed along with mechanical properties in furnace brazing of Ti-6Al-4V alloy using STEMET 1228 (Ti-26.8Zr-13Ni-13.9Cu, wt.%) and STEMET 1406 (Zr-9.7Ti-12.4Ni-11.2Cu, wt.%) amorphous filler alloys. Brazing temperatures employed were 900-950 Degree-Sign C for the titanium-based filler and 900-990 Degree-Sign C for the zirconium-based filler alloys, respectively. The brazing time durations were 600, 1200 and 1800 s. The brazed joints were evaluated by ultrasonic test, and their microstructures and phase constitutions analyzed by metallography, scanning electron microscopy and X-ray diffraction analysis. Since microstructural evolution across the furnace brazed joints primarily depends on their alloying elements such as Cu, Ni and Zr along the joint. Accordingly, existence of Zr{sub 2}Cu, Ti{sub 2}Cu and (Ti,Zr){sub 2}Ni intermetallic compounds was identified in the brazed joints. The chemical composition of segregation region in the center of brazed joints was identical to virgin filler alloy content which greatly deteriorated the shear strength of the joints. Adequate brazing time (1800 s) and/or temperature (950 Degree-Sign C for Ti-based and 990 Degree-Sign C for Zr-based) resulted in an acicular Widmanstaetten microstructure throughout the entire joint section due to eutectoid reaction. This microstructure increased the shear strength of the brazed joints up to the Ti-6Al-4V tensile strength level. Consequently, Ti-6Al-4V can be furnace brazed by Ti and Zr base foils produced excellent joint strengths. - Highlights: Black-Right-Pointing-Pointer Temperature or time was the main factors of controlling braze joint strength. Black-Right-Pointing-Pointer Developing a Widmanstaetten microstructure generates equal strength to base metal. Black-Right-Pointing-Pointer Brittle intermetallic compounds like (Ti,Zr){sub 2}Ni/Cu deteriorate shear strength. Black-Right-Pointing-Pointer Ti and Zr base filler alloys were the best choice for brazing Ti

  13. Exothermic brazing units

    NASA Technical Reports Server (NTRS)

    Mc Caig, J. C.

    1971-01-01

    Units are used for repairing and assembling stainless steel tubing. Heat generated by chemical reaction is used to melt brazing alloy and bonded area is not contaminated by the reactants or by-products of the reaction.

  14. Investigation of welding and brazing of molybdenum and TZM alloy tubes. Final report, November 1990-February 1991

    SciTech Connect

    Lundblad, W.E.

    1991-02-01

    This effort involved investigating the welding and brazing techniques of molybdenum tubes to be used as cartridges in the crystal growth cartridge. Information is given in the form of charts and photomicrographs. It was found that the recrystallization temperature of molybdenum can be increased by alloying it with 0.5 percent titanium and 0.1 percent zirconium. Recrystallization temperatures for this alloy, known as TZM, become significant around 2500 F. A series of microhardness tests were run on samples of virgin and heat soaked TZM. The test results are given in tabular form. It was concluded that powder metallurgy TZM may be an acceptable cartridge material.

  15. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  16. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography

    NASA Astrophysics Data System (ADS)

    Tahiliani, Kumudni; Pandya, Santosh P.; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J.

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized.

  17. Coating system to permit direct brazing of ceramics

    DOEpatents

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  18. Reduced-Temperature Transient-Liquid-Phase Bonding of AluminaUsing a Ag-Cu-Based Brazing Alloy

    SciTech Connect

    Hong, Sung Moo; Glaeser, Andreas M.

    2005-12-19

    The mechanical properties and microstructural evolution ofmetal-ceramic bonds produced using a transient liquid phase (TLP) aredescribed. Alumina (Al2O3) was joined at 500 degrees C, 600 degrees C,and 700 degrees C using a multilayer In/Cusil-ABA (R) (commercialcopper-silver eutectic brazing alloy)/In interlayer. The introduction ofthin In cladding layers allows the system to bond at much lowertemperatures than those typically used for brazing with Cusil-ABA (R),thereby protecting temperature-sensitive components. After chemicalhomogenization, the interlayers retain an operating temperature rangesimilar to that of the brazed joints. TLP bonds made at 500 degrees C,600 degrees C, and 700 degrees C with holding times ranging from as lowas 1.5 h to 24 h had average fracture strengths above 220 MPa. Theeffects of bonding temperature and time on fracture strength aredescribed. Preliminary analysis of the interlayers shows that the Ag-Inor Cu-In intermetallic phases do not form. Considerations unique tosystems with two-phase core layers are discussed. Experiments usingsingle-crystal sapphire indicate rapid formation of a reaction layer at700 degrees C, suggesting the possibility of making strong bonds usinglower temperatures and/or shorter processing times.

  19. Studies and research on the microstructure of brazed aluminum alloys in the repair process

    NASA Astrophysics Data System (ADS)

    Dimitescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    In aeronautical industry, in recent years, brazing joints got a growing spread. Therefore, it is necessary a detailed study on the microstructure of the assembly base and filler material brazed in conditions of reconditioning operation [1]. The methods of destructive examination are not associated with any particular type of test piece but lay down the general principles of the types of testing described. It is emphasized that a satisfactory examination method can only be developed and used after taking into account all the relevant factors regarding the equipment to be used and the characteristics of the test pieces being examined. [1, 2]. Brazing joints are most often systematically designed to be resistant to shearing, and the size of the joint influences the shear strength more than the tensile strength. Studies and researches on the microstructure may be necessary to determine the effects of brazing process or of any subsequent heat treatment on the characteristics of the joint.

  20. Some possible filler alloys with low vapor pressures for refractory-metal brazing

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1973-01-01

    A compilation of eutectics and melting-point minima for binary combinations of metals having vapor pressures below 10 to the minus 10th power torr at 1500 degrees K and .00005 torr at 2000 degree K is presented. These compositions and others near them on their phase diagrams are potential special brazing fillers for refractory metals. Some possible problems and advantages for fusion bonds of such mixtures are indicated. Evaluations of brazing fillers containing refractory metals are reported.

  1. Bonding of Cf/SiC composite to Invar alloy using an active cement, Ag-Cu eutectic and Cu interlayer

    NASA Astrophysics Data System (ADS)

    Lei, Zhao; Xiaohong, Li; Jinbao, Hou; Qiang, Sun; Fuli, Zhang

    2012-10-01

    The interfacial microstructures and mechanical properties of the joints formed by active cement added brazing in vacuum of Cf/SiC composite to Invar alloy, using Ag-Cu eutectic alloy and pure copper foil as braze alloy and interlayer respectively, were investigated. CuTi, Cu4Ti3, Fe2Ti and the reaction layer of TiC and Si were the predominant components at the joint interface. The maximum shear strength of the joint was 77 MPa for brazing at 850 °C for 15 min. The results show that active cement added brazing in vacuum using Ag-Cu eutectic alloy and Cu interlayer can be used successfully for joining Cf/SiC composites to Invar alloy.

  2. Vacuum Brazing of Accelerator Components

    NASA Astrophysics Data System (ADS)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  3. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  4. METHOD OF BRAZING BERYLLIUM

    DOEpatents

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  5. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) are satisfied at the highest....75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth shall be sufficient for the intended service. Brazing alloy shall either be end-fed into the socket...

  6. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) are satisfied at the highest....75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth shall be sufficient for the intended service. Brazing alloy shall either be end-fed into the socket...

  7. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) are satisfied at the highest....75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth shall be sufficient for the intended service. Brazing alloy shall either be end-fed into the socket...

  8. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) are satisfied at the highest....75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth shall be sufficient for the intended service. Brazing alloy shall either be end-fed into the socket...

  9. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) are satisfied at the highest....75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth shall be sufficient for the intended service. Brazing alloy shall either be end-fed into the socket...

  10. Low-melting-point titanium-base brazing alloys—part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4v substrate

    NASA Astrophysics Data System (ADS)

    Chang, E.; Chen, C.-H.

    1997-12-01

    Filler metal of a low-melting-point (917 °C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 °C for 2,4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed a plus intergranular β structure of Ti-6Al-4V substrate causes the lamellar Widmanstätten structure to form. The intermetallic Ti2Ni phase existing in the prior filler metal diminishes, while the Ti2Cu phase can be identified for the metal brazed at 960 °C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the β phase to the substrate. In deaerated Hank’s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank’s solution, show similar corrosion behavior, irrespective of the brazing time.

  11. INVESTIGATION OF A NOVEL AIR BRAZING COMPOSITION FOR HIGH-TEMPERATURE, OXIDATION-RESISTANT CERAMIC JOINING

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Darsell, Jens T.

    2004-01-30

    One of the challenges in developing a useful ceramic joining technique is in producing a joint that offers good strength under high temperature and highly oxidizing operating conditions. Unfortunately many of the commercially available active metal ceramic brazing alloys exhibit oxidation behaviors which are unacceptable for use in a high temperature application. We have developed a new approach to ceramic brazing, referred to as air brazing, that employs an oxide wetting agent dissolved in a molten noble metal solvent, in this case CuO in Ag, such that acceptable wetting behavior occurs on a number of ceramic substrates. In an effort to explore how to increase the operating temperature of this type of braze, we have investigated the effect of ternary palladium additions on the wetting characteristics of our standard Ag-CuO air braze composition

  12. Active Metal Brazing and Adhesive Bonding of Titanium to C/C Composites for Heat Rejection System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, Tarah; Cerny, Jennifer

    2006-01-01

    Robust assembly and integration technologies are critically needed for the manufacturing of heat rejection system (HRS) components for current and future space exploration missions. Active metal brazing and adhesive bonding technologies are being assessed for the bonding of titanium to high conductivity Carbon-Carbon composite sub components in various shapes and sizes. Currently a number of different silver and copper based active metal brazes and adhesive compositions are being evaluated. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). Several mechanical tests have been employed to ascertain the effectiveness of different brazing and adhesive approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these mechanical tests along with the fractographic analysis will be discussed. In addition, advantages, technical issues and concerns in using different bonding approaches will also be presented.

  13. Dissimilar Laser Welding/Brazing of 5754 Aluminum Alloy to DP 980 Steel: Mechanical Properties and Interfacial Microstructure

    NASA Astrophysics Data System (ADS)

    Yang, Jin; Li, Yulong; Zhang, Hua; Guo, Wei; Weckman, David; Zhou, Norman

    2015-11-01

    A diode laser welding/brazing technique was used for lap joining of 5754 aluminum alloy to DP 980 steel with Al-Si filler metal. The correlation between joint interfacial microstructure, wettability of filler metal, and mechanical properties was systematically investigated. At low laser power (1.4 kW), a layer of intermetallic compounds, composed of θ-Fe(Al,Si)3 and τ 5 -Al7.2Fe1.8Si, was observed at the interface between fusion zone and steel. Because of the poor wettability of filler metal on the steel substrate, the joint strength was very low and the joint failed at the FZ/steel interface. When medium laser power (2.0 kW) was applied, the wettability of filler metal was enhanced, which improved the joint strength and led to FZ failure. With further increase of laser power to 2.6 kW, apart from θ and τ 5, a new hard and brittle η-Fe2(Al,Si)5 IMC with microcracks was generated at the FZ/steel interface. The formation of η significantly degraded the joint strength. The failure mode changed back to interfacial failure.

  14. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  15. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  16. Fluxless Brazing of Large Structural Panels

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1982-01-01

    Fluxless brazing is used in fabricating aluminum structural panels that withstand high internal pressure. Aluminum sheet of structural thickness with 4045 aluminum/silicon-braze-alloy cladding is brazed to corrugated "fin stock" having channels 0.001 inch (0.03mm) high by same width. Process is carried out in an inert (argon) atmosphere in a retort furnace. Filler bars are used in some channels to prevent fin stock from collapsing as pressure is applied.

  17. Brazing of beryllium for structural applications

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.

    1972-01-01

    Progress made in fabricating a beryllium compression tube structure and a stiffened beryllium panel. The compression tube was 7.6cm in diameter and 30.5cm long with titanium end fittings. The panel was 203cm long and stiffened with longitudinal stringers. Both units were assembled by brazing with BAg-18 braze alloy. The detail parts were fabricated by hot forming 0.305cm beryllium sheet and the brazing parameters established.

  18. Improved brazing technique

    DOEpatents

    Harast, D.G.

    1984-01-27

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  19. Intelligent control of vacuum aluminum brazing

    SciTech Connect

    Zhong, G.; Pai, D.M.; Badgley, S.

    1995-06-01

    Vacuum brazing is a versatile modern day metal joining method. It usually includes vacuum producing, heating and residual gas analyzing systems. When used to join aluminum parts, the quality of the brazed joint is highly dependent on the residual gases in the vacuum, especially the residual oxygen and water vapor in the vacuum chamber which affect the formation of oxides. These vacuum environment brazing contaminants are reduced during the out-gassing processes of degassing and desorption during heating under vacuum. Exceeding the boundary limits of these contaminants causes unacceptable flow of braze filler in the joints during the brazing process. Identification of the quality control boundary for vacuum brazing of aluminum alloy makes computer control of vacuum brazing quality for aluminum alloys possible. The present study utilizes a residual gas analyzer (RGA) to monitor the partial pressures of residual gases during brazing. These data are transported to computer through the RS-232 interface port on the RGA, and used in real time to monitor the brazing quality by an algorithm based on the quality control boundary. If the quality is bad, the computer will send a ``hold`` signal to the heating system via another Rs-232 port until the environment is reestablished within the acceptable boundary.

  20. Some properties of low-vapor-pressure braze alloys for thermionic converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1978-01-01

    Property measurements were made for arc-melted, rod-shaped specimens. Density and dc electrical resistivity at 296 K were measured for various binary eutectic alloys. Thermal conductivity was inferred from the electrical conductivity using the Wiedemann, Franz, Lorenz relation. Linear thermal expansion from 293 K to two-thirds melting point, under a helium atmosphere, was measured for Zr, 21.7-wt percent Ru; Zr, 13-wt percent W; Zr, 22.3-wt percent Nb; Nb, 66.9-wt percent Ru; and Zr, 25.7-wt percent Ta.

  1. Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

    SciTech Connect

    Ader, C.R.; Reilly, R.E.; Wilson, J.H.; /Fermilab

    2010-05-01

    The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

  2. Characterization of Brazed Joints of C-C Composite to Cu-clad-Molybdenum

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon-carbon composites with either pitch+CVI matrix or resin-derived matrix were joined to copper-clad molybdenum using two active braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward de-lamination in resin-derived C-C composite due to its low inter-laminar shear strength. Extensive braze penetration of the inter-fiber channels in the pitch+CVI C-C composites was observed. The relatively low brazing temperatures (<950 C) precluded melting of the clad layer and restricted the redistribution of alloying elements but led to metallurgically sound composite joints. The Knoop microhardness (HK) distribution across the joint interfaces revealed sharp gradients at the Cu-clad-Mo/braze interface and higher hardness in Ticusil (approx.85-250 HK) than in Cusil-ABA (approx.50-150 HK). These C-C/Cu-clad-Mo joints with relatively low thermal resistance may be promising for thermal management applications.

  3. Characterization of exothermic brazing components Skylab experiment M552

    NASA Technical Reports Server (NTRS)

    Pattee, H. E.; Monroe, R. E.

    1973-01-01

    Information developed to characterize flight and ground based samples from the Exothermic Brazing Experiment is detailed. Included is information developed from metallographic observation, chemical analysis, and measurements of component dimensions. Comparisons of the flight and ground based specimens showed that good quality brazes were obtained. Effects of the zero gravity processing were noted on liquid metal flow and braze alloy-base metal reactions. Unusual metallurgical structures exhibited in the nickel brazes made in Skylab were the result of composition variations apparently related to the time-temperature cycle characteristic of this braze.

  4. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    DOEpatents

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  5. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, Thomas K.; Novak, Robert F.

    1991-01-01

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined.

  6. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, T.K.; Novak, R.F.

    1991-05-07

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined. 3 figures.

  7. The Apparent Contact Angle and Wetted Area of Active Alloys on Silicon Carbide as a Function of the Temperature and the Surface Roughness: A Multivariate Approach

    NASA Astrophysics Data System (ADS)

    Tillmann, Wolfgang; Pfeiffer, Jan; Wojarski, Lukas

    2015-08-01

    Despite the broad field of applications for active filler alloys for brazing ceramics, as well as intense research work on the wetting and spreading behavior of these alloys on ceramic surfaces within the last decades, the manufactured joints still exhibit significant variations in their properties due to the high sensitivity of the alloys to changing brazing conditions. This increases the need for investigations of the wetting and spreading behavior of filler alloys with regard to the dominating influences combined with their interdependencies, instead of solely focusing on single parameter investigations. In this regard, measurements of the wetting angle and area were conducted at solidified AgCuTi and CuSnTi alloys on SiC substrates. Based on these measurements, a regression model was generated, illustrating the influence of the brazing temperature, the roughness of the faying surfaces, the furnace atmosphere, and their interdependencies on the wetting and spreading behavior of the filler alloys. It was revealed that the behavior of the melts was significantly influenced by the varied brazing parameters, as well as by their interdependencies. This result was also predicted by the developed model and showed a high accuracy.

  8. Effect of Processing Parameters on Thermal Cycling Behavior of Al2O3-Al2O3 Brazed Joints

    NASA Astrophysics Data System (ADS)

    Dandapat, Nandadulal; Ghosh, Sumana; Guha, Bichitra Kumar; Datta, Someswar; Balla, Vamsi Krishna

    2016-06-01

    In the present study, alumina ceramics were active metal brazed at different temperatures ranging from 1163 K to 1183 K (890 °C to 910 °C) using TICUSIL (68.8Ag-26.7Cu-4.5Ti in wt pct) foil as filler alloy of different thicknesses. The brazed joints were subjected to thermal cycling for 100 cycles between 323 K and 873 K (50 °C and 600 °C). The microstructural and elemental composition analysis of the brazed joints were performed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) before and after thermal cycling. Helium (He) leak test and brazing strength measurement were also conducted after thermal cycling for 100 cycles. The joint could withstand up to 1 × 10-9 Torr pressure and brazing strength was higher than 20 MPa. The experimental results demonstrated that joints brazed at the higher temperature with thinner filler alloy produced strong Al2O3-Al2O3 joints.

  9. Effect of Processing Parameters on Thermal Cycling Behavior of Al2O3-Al2O3 Brazed Joints

    NASA Astrophysics Data System (ADS)

    Dandapat, Nandadulal; Ghosh, Sumana; Guha, Bichitra Kumar; Datta, Someswar; Balla, Vamsi Krishna

    2016-10-01

    In the present study, alumina ceramics were active metal brazed at different temperatures ranging from 1163 K to 1183 K (890 °C to 910 °C) using TICUSIL (68.8Ag-26.7Cu-4.5Ti in wt pct) foil as filler alloy of different thicknesses. The brazed joints were subjected to thermal cycling for 100 cycles between 323 K and 873 K (50 °C and 600 °C). The microstructural and elemental composition analysis of the brazed joints were performed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) before and after thermal cycling. Helium (He) leak test and brazing strength measurement were also conducted after thermal cycling for 100 cycles. The joint could withstand up to 1 × 10-9 Torr pressure and brazing strength was higher than 20 MPa. The experimental results demonstrated that joints brazed at the higher temperature with thinner filler alloy produced strong Al2O3-Al2O3 joints.

  10. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-30

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA, and on zirconia and stainless steel joining couples prepared using this braze filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation resistance of the brazed joint.

  11. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and 316L Stainless Steel with Two Sliver-Based Fillers

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Chen, Chia-Pin; Wu, Shyi-Kaan

    2015-06-01

    Dissimilar infrared brazing Ti50Ni50 and AISI 316L stainless steel using two silver-based fillers, Cusil-ABA and Ticusil, was evaluated. The shear strength of the Ticusil brazed joint is higher than that of the Cusil-ABA brazed one due to the formation of better fillet. The maximum shear strength of 237 MPa is obtained for the Ticusil joint brazed at 1223 K (950 °C) for 60 seconds. The presence of interfacial Ti-Fe-(Cu) layer is detrimental to the shear strength of all joints.

  12. Effect of Composite Substrates on the Mechanical Behavior of Brazed Joints in Metal-Composite System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Morscher, Gregory N.; Shpargel, Tarah; Asthana, Rajiv

    2006-01-01

    Advanced composite components are being considered for a wide variety of demanding applications in aerospace, space exploration, and ground based systems. A number of these applications require robust integration technologies to join dissimilar materials (metalcomposites) into complex structural components. In this study, three types of composites (C-C, C-SiC, and SiC-SiC) were vacuum brazed to commercially pure Ti using the active metal braze alloy Cusil-ABA (63Ag-35.3Cu-1.75Ti). Composite substrates with as fabricated and polished surfaces were used for brazing. The microstructure and composition of the joint, examined using scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), showed sound metallurgical bonding in all systems. The butt strap tensile (BST) test was performed on bonded specimens at room and elevated temperatures. Effect of substrate composition, interlaminar properties, and surface roughness on the mechanical properties and failure behavior of joints will be discussed.

  13. Effects of Different Braze Materials and Composite Substrates on Composite/Ti Joints

    NASA Technical Reports Server (NTRS)

    Morscher, Gregory N.; Singh, Mrityunjay; Asthana, Rajiv; Shpargel, Tarah

    2007-01-01

    An ever increasing number of applications require robust joining technologies of dissimilar materials. In this study, three types of ceramic composites (C-C, C-SiC, and SiC-SiC) were vacuum brazed to commercially pure Ti using the Cusil-ABA (63 Ag - 35.5 Cu - 1.75 Ti) active metal braze alloy. The study also compared composite specimens as-fabricated and after surface grinding/polishing. A butt-strap tensile shear strength test was used to evaluate the joined structures at room temperature, 270 and 500 C. The elevated temperatures represent possible use temperatures for some heat rejection type applications. Joint strength will be discussed in light of braze wetting and spreading properties, composite properties, and test temperature.

  14. The effect of a homogenizing optic on residual stresses and shear strength of laser brazed ceramic/steel-joints

    NASA Astrophysics Data System (ADS)

    Südmeyer, I.; Rohde, M.; Besser, H.; Grein, M.; Liesching, B.; Schneider, J.

    2011-03-01

    Oxide and non oxide ceramics (Al2O3, SiC) were brazed to commercial steel with active filler alloys using a CO2-laser (l = 10.64 μm). Two different laser intensity profiles were used for heating up the compound: A laser output beam presenting a Gaussian profile and a homogenized, nearly top head profile were applied for joining the compounds in an Argon stream. The temperature distribution with and without the homogenizing optic was measured during the process and compared to the results of a finite element model simulating the brazing process with the different laser intensity profiles. Polished microsections were prepared for characterization of the different joints by scanning electron micrographs and EDXanalysis. In order to evaluate the effects of the different laser intensity profiles on the compound, the shear strengths of the braze-joints were determined. Additionally residual stresses which were caused by the gradient of thermal expansion between ceramic and metal were determined by finite element modeling. The microsections did not exhibit differences between the joints, which were brazed with different laser profiles. However the shear tests proved, that an explicit increase of compound strength up to 34 MPa of the ceramic/metal joints can be achieved with the top head profile, whereas the joints brazed with the Gaussian profile achieved only shear strength values of 24 MPa. Finally tribological pin-on-disc tests proved the capability of the laser brazed joints with regard to the application conditions.

  15. Radioisotope tracer studies in the NASA Skylab ethothermic brazing experiment M-552

    NASA Technical Reports Server (NTRS)

    Braski, D. N.; Adair, H. L.; Kobisk, E. H.

    1974-01-01

    The first use of radioisotope tracer for mapping flow patterns during brazing of metal components in a space environment (near-zero gravity) proved successful. A nickel ferrule was brazed to a nickel tube with Lithobraze BT (71.8% Ag, 28% Cu, 0.2% Li) which contained a trace amount of radioactive Ag-110. Mapping of the flow of the braze alloy in the annulus formed between the tube and the concentric ferrule was determined by counting the radiation intensity as a function of position in the braze joint. Significant information concerning the thermal history of the braze was determined.

  16. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    NASA Technical Reports Server (NTRS)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  17. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do not exceed 750/sup 0/C

    DOEpatents

    Hammond, J.P.; David, S.A.; Woodhouse, J.J.

    1984-12-04

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750/sup 0/C, and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750/sup 0/C to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal expansion compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  18. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

    DOEpatents

    Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

    1986-01-01

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  19. Brazing SiC/SiC Composites to Metals

    NASA Technical Reports Server (NTRS)

    Steffier, Wayne S.

    2004-01-01

    Experiments have shown that active brazing alloys (ABAs) can be used to join SiC/SiC composite materials to metals, with bond strengths sufficient for some structural applications. The SiC/SiC composite coupons used in the experiments were made from polymerbased SiC fiber preforms that were chemical-vapor-infiltrated with SiC to form SiC matrices. Some of the metal coupons used in the experiments were made from 304 stainless steel; others were made from oxygen-free, high-conductivity copper. Three ABAs were chosen for the experiments: two were chosen randomly from among a number of ABAs that were on hand at the time; the third ABA was chosen because its titanium content (1.25 percent) is less than those of the other two ABAs (1.75 and 4.5 percent, respectively) and it was desired to evaluate the effect of reducing the titanium content, as described below. The characteristics of ABAs that are considered to be beneficial for the purpose of joining SiC/SiC to metal include wettability, reactivity, and adhesion to SiC-based ceramics. Prior to further development, it was verified that the three chosen ABAs have these characteristics. For each ABA, suitable vacuum brazing process conditions were established empirically by producing a series of (SiC/SiC)/ABA wetting samples. These samples were then sectioned and subjected to scanning electron microscopy (SEM) and energy-dispersive x-ray spectrometry (EDS) for analysis of their microstructures and compositions. Specimens for destructive mechanical tests were fabricated by brazing of lap joints between SiC/SiC coupons 1/8-in. (.3.2- mm) thick and, variously, stainless steel or copper tabs. The results of destructive mechanical tests and the SEM/EDS analysis were used to guide the development of a viable method of brazing the affected materials.

  20. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  1. Development of Brazing Technology for Use in High- Temperature Gas Separation Equipment

    SciTech Connect

    Weil, K.S.; Hardy, J.S.; Kim, J.Y.

    2003-04-23

    The development of high-temperature electrochemical devices such as oxygen and hydrogen separators, fuel gas reformers, solid oxide fuel cells, and chemical sensors is part of a rapidly expanding segment of the solid state technology market. These devices employ an ionic conducting ceramic as the active membrane that establishes the electrochemical potential of the device, either under voltage (i.e. to carry out gas separation) or under chemical gradient (to develop an electrical potential and thereby generate electrical power). Because the device operates under an ionic gradient that develops across the electrolyte, hermiticity across this layer is paramount. That is, not only must this thin ceramic membrane be dense with no interconnected porosity, but it must be connected to the rest of the device, typically constructed from a heat resistant alloy, with a high-temperature, gas-tight seal. A significant engineering challenge in fabricating these devices is how to effectively join the thin electrochemically active membrane to the metallic body of the device such that the resulting seal is hermetic, rugged, and stable during continuous high temperature operation. Active metal brazing is the typical method of joining ceramic and metal engineering components. It employs a braze alloy that contains one or more reactive elements, often titanium, which will chemically reduce the ceramic faying surface and greatly improve its wetting behavior and adherence with the braze. However, recent studies of these brazes for potential use in fabricating high-temperature electrochemical devices revealed problems with interfacial oxidation and subsequent joint failure [1,2]. Specifically, it was found that the introduction of the ceramic electrolyte and/or heat resistant metal substrate dramatically affects the inherent oxidation behavior of the braze, often in a deleterious manner. These conclusions pointed to the need for an oxidation resistant, high-temperature ceramic

  2. METHOD OF BRAZING

    DOEpatents

    Patriarca, P.; Slaughter, G.M.

    1962-11-27

    A method of joining metal surfaces is given. Surfaces having nickel or iron as the base metal are joined together with a brazing composition consisting of 80% nickel, 10% phosphorus, and 10% chromium. (AEC)

  3. Interfacial Microstructure Evolution and Shear Strength of Titanium Sandwich Structures Fabricated by Brazing

    NASA Astrophysics Data System (ADS)

    Wang, Wentao; Fan, Minyu; Li, Jinlong; Tao, Jie

    2016-03-01

    The corrugated sandwich structure, consisting of a CP Ti (commercially pure titanium) core between two Ti-6Al-4V face sheets, was brazed using pasty Ti-37.5Zr-15Cu-10Ni as filler alloy, at the temperature of 870°C for 5, 10, 20, and 30 min. The effect of brazing time on the microstructure and elemental distribution of the brazed joints was examined by means of SEM, EDS, and XRD analyses. It was found that various intermetallic phases were formed in the brazed joints, following a brazing time of 5 min, and their contents were decreased by the increment of brazing time, while prolonged brazing time resulted in a fine, acicular Widmanstätten microstructure throughout the entire joint. In addition, shear testing was performed in the brazed corrugated specimens in order to indirectly assess the quality of the joints. The debonding between CP Ti and Ti-6Al-4V was observed in the specimen brazed for 5 min and the fracture of the CP Ti corrugated core occurred after 30 min of brazing time. Additionally, when brazed for 10 min or 20 min, brittle intermetallic compounds in the joints and the grain growth of the base metal were controllable. Therefore, the sandwich structures failed without debonding in the joints or fracture within the base metal, demonstrating a good combination of strength and ductility.

  4. Fabrication and Characterization of Brazed Joints for SiC-Metallic Systems Utilizing Refractory Metals

    NASA Technical Reports Server (NTRS)

    Coddington, Bryan; Asthana, Rajiv; Halbig, Michael C.; Singh, M.

    2011-01-01

    Metal to ceramic joining plays a key role for the integration of ceramics into many nuclear, ground and aero based technologies. In order to facilitate these technologies, the active metal brazing of silicon carbide (CVD beta-SiC, 1.1 mm thick, and hot-pressed alpha-SiC, 3 mm thick) to the refractory metals molybdenum and tungsten using active braze alloys was studied. The joint microstructure, composition, and microhardness were evaluated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Knoop hardness testing. The braze alloys, Cusil-ABA, Ticusil and Copper-ABA, all formed sound joints with excellent wetting and chemical bonding with the SiC substrate. Despite the close thermal expansion match between the metal substrates and SiC, hairline cracks formed in alpha-SiC while beta-SiC showed no signs of residual stress cracking. The use of ductile interlayers to reduce the effect from residual stresses was investigated and joints formed with copper as an interlayer produced crack free systems utilizing both CVD and hot-pressed SiC.

  5. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-01

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA®, and on zirconia/stainless steel couples joined using this filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation behavior of the brazed joint.

  6. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  7. Braze bonding of diamond, CBN, sapphire and other non-metallic hard materials for industrial devices

    SciTech Connect

    Beck, A.

    1995-12-31

    The nature of braze bonding by chemical redox reactions causing a diffusion zone on the surface of the nonmetal with the braze alloy is explained briefly. Some technical and economic advantages for tool and device manufacturing are discussed. Samples of monocrystal devices and grinding tools with braze bonded diamond grit demonstrate the potential of this technology particularly for miniaturization. New applications with other hard materials are shown. Wearing tests have proved that the lifetime of tools with brazed on diamonds is several times as long as of conventional ones with formlocked diamonds. The reason for this is explained.

  8. The use of Ni-Cr-Si-Be filler metals for brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Fedotov, V.; Suchkov, A.; Penyaz, M.; Fedotov, I.; Tarasov, B.

    2016-04-01

    Nanocrystalline ribbon filler metal-alloys of system Ni-Cr-Si-Be are produced by the rapidly quenching of the melt method. By these filler metals carried out hight temperature vacuum brazing of austenitic steels (12Kh18N10T and Kh18N8G2) and austenitic-ferritic class EI-811 (12Kh21N5T). The basic laws of structure-phase state foundation of brazed joints are determined, features of the interaction of the molten filler metal to the brazed materials are identified, the optimal temperature and time parameters of the brazing process are determined.

  9. Braze system and method for reducing strain in a braze joint

    DOEpatents

    Cadden, Charles H.; Goods, Steven H.; Prantil, Vincent C.

    2004-05-11

    A system for joining a pair of structural members having widely differing coefficients of thermal expansion is disclosed. A mechanically "thick" foil is made by dispersing a refractory metal powder, such as molybdenum, niobium, tantalum, or tungsten into a quantity of a liquid, high expansion metal such as copper, silver, or gold, casting an ingot of the mixture, and then cutting sections of the ingot about 1 mm thick to provide the foil member. These foil members are shaped, and assembled between surfaces of structural members for joining, together with a layer of a braze alloy on either side of the foil member capable of wetting both the surfaces of the structural members and the foil. The assembled body is then heated to melt the braze alloy and join the assembled structure. The foil member subsequently absorbs the mechanical strain generated by the differential contraction of the cooling members that results from the difference in the coefficients of thermal expansion of the members.

  10. Induction brazing manual

    NASA Technical Reports Server (NTRS)

    1971-01-01

    Manual presents standards and techniques which are known or are particular to specific industry, and is useful as guide in closing tolerance brazing. Material and equipment specifications, tool setting tables, and quality control data and instructions are included. Since similar standards are available, manual is supplementary reference.

  11. Brazed aluminum, Plate-fin heat exchangers for OTEC

    SciTech Connect

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  12. Flight/ground sample comparison relating to flight experiment M552, exothermic brazing

    NASA Technical Reports Server (NTRS)

    Heine, R. W.; Adams, C. M.; Siewert, T. A.

    1973-01-01

    Comparisons were made between Skylab and ground-based specimens of nickel and stainless steel which were vacuum brazed using silver-copper-lithium alloy with various joint configurations. It was established that the absence of gravity greatly extends the scope of brazing since capillary flow can proceed without gravity interference. There was also evidence of enhanced transport, primarily in that liquid silver copper alloy dissolves nickel to a much greater extent in the zero gravity environment.

  13. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    NASA Astrophysics Data System (ADS)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  14. More About Brazing Or Welding NiAl Without Filler

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Kalinowski, Joseph M.

    1996-01-01

    Two reports present additional information about two processes for joining, brazing, or welding workpieces made of nickel aluminide alloys, without use of filler metal. Joining processes involve uniform heating in vacuum-controlled furnace. Eliminates internal thermal gradients in workpieces joined and greatly reduces tendency toward cracking.

  15. Method for controlling brazing

    DOEpatents

    Hosking, F. Michael; Hall, Aaron C.; Givler, Richard C.; Walker, Charles A.

    2006-08-01

    A method for making a braze joint across a discontinuity in a work piece using alternating current. A filler metal is pre-placed at a location sufficiently close to the discontinuity such that, when an alternating current is applied across a work piece to heat the work piece and melt the filler metal, the filler metal is drawn into the discontinuity. The alternating current is maintained for a set residence time, generally less than 10 seconds and more particularly less than 3 seconds. The alternating current is then altered, generally by reducing the current and/or voltage such that the filler metal can solidify to form a braze joint of desired quality and thickness.

  16. Failure Assessment of Brazed Structures

    NASA Technical Reports Server (NTRS)

    Flom, Yuri

    2012-01-01

    Despite the great advances in analytical methods available to structural engineers, designers of brazed structures have great difficulties in addressing fundamental questions related to the loadcarrying capabilities of brazed assemblies. In this chapter we will review why such common engineering tools as Finite Element Analysis (FEA) as well as many well-established theories (Tresca, von Mises, Highest Principal Stress, etc) don't work well for the brazed joints. This chapter will show how the classic approach of using interaction equations and the less known Coulomb-Mohr failure criterion can be employed to estimate Margins of Safety (MS) in brazed joints.

  17. Brazed Diamond Micropowder Bur Fabricated by Supersonic Frequency Induction Heating for Precision Machining

    NASA Astrophysics Data System (ADS)

    Ma, Bojiang; Lou, Jianpeng; Pang, Qian

    2014-04-01

    The common brazed diamond micropowder bur fabricated in a vacuum furnace produces an even brazing alloy surface. The small brazed diamond grits show low outcropping from the brazing alloy surface, and the chip space between them is small. The bur shows a low grinding efficiency and poor heat dissipation. In this study, a brazed diamond micropowder bur was fabricated by supersonic frequency induction heating. The method afforded a fluctuant surface on the brazing alloy. The brazed diamond grits with an outcropping height distributed uniformly on the fluctuant surface. The fluctuant surface showed a certain chip space. These characteristics of the tool increased the grinding efficiency and decreased the temperature of the grinding arc area. The roughness R a of the ceramic tile surface trimmed by the tool cylinder was between 0.09 and 0.12 μm. In the first 90 min, the decrease in the weight of the ceramic tile ground by the tool cylinder was higher than that ground by the tool fabricated in a vacuum furnace. When the ceramic tile was cylindrically ground, the temperature of the grinding arc area measured using a thermocouple remained below 70 °C.

  18. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    NASA Astrophysics Data System (ADS)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  19. Recent experience in the fabrication and brazing of ceramic beam tubes for kicker magnets at FNAL

    SciTech Connect

    Ader, C.R.; Jensen, C.; Reilly, R.; Snee, D.; Wilson, J.H.; /Fermilab

    2008-06-01

    Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil (titanium/incusil) alloy brazing material are stacked in the furnace and then brazed in the furnace at 1000 C. The ceramic specified is 99.8% Alumina, Al{sub 2}O{sub 3}, a strong recrystallized high-alumina fabricated by slip casting. Recent experience at Fermilab with the fabrication and brazing of these tubes has brought to light numerous problems including tube breakage and cracking and also the difficulty of brazing the tube to produce a leak-tight joint. These problems may be due to the ceramic quality, voids in the ceramic, thinness of the wall, and micro-cracks in the ends which make it difficult to braze because it cannot fill tiny surface cracks which are caused by grain pullout during the cutting process. Solutions which are being investigated include lapping the ends of the tubes before brazing to eliminate the micro-cracks and also metallization of the tubes.

  20. Brazing graphite to graphite

    DOEpatents

    Peterson, George R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of virtually graphite.

  1. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  2. Cathodic ARC surface cleaning prior to brazing

    SciTech Connect

    Dave, V. R.; Hollis, K. J.; Castro, R. G.; Smith, F. M.; Javernick, D. A.

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  3. Rene 95 brazed joint metallurgical program

    NASA Technical Reports Server (NTRS)

    Gay, C.; Givens, J.; Mastrorroco, S.; Sterman, A.

    1972-01-01

    This metallurgical program was specifically conducted for the establishment of material properties required for the design of the LF460 fan. The LF460 lift fan is an advanced 18:1 high thrust to weight single stage design. It has a turbine attached to the outer flowpath of the fan blade tip which minimizes the axial depth of the fan. Advanced lightweight attachment designs are employed in this concept to achieve minimum mass polar moments of inertia which are required for good aircraft flight response control. The design features which are unique to this advanced LF460 lift fan are the 0.010 inch thin Udimet 700 alloy integral tip turbine design, minimum weight braze attachment of the turbine to the fan blade, and the high strength and elevated temperature capability of the Rene'95 alloy for the fan blade. The data presented in this report show that the LF460 fan rotor design is feasible and that the design stresses and margins of safety were more than adequate. Prior to any production application, however, additional stress rupture/shear lap joints should be run in order to establish a firm 1200 F stress rupture curve for the CM50 braze metal.

  4. Thermally stable diamond brazing

    DOEpatents

    Radtke, Robert P.

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  5. Brazing copper to dispersion-strengthened copper

    SciTech Connect

    Ryding, D.G.; Allen, D.; Lee, R.

    1996-08-01

    The Advanced Photon Source (APS) is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail that has been possible to date. The beam is produced by using third-generation insertion devices in a 7 GeV electron/positron storage ring that is 1100 meters in circumference. The heat load from these intense high power devices is very high and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm{sup 2}. Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop{reg_sign}, a dispersion strengthened copper, is the desired material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  6. Protective coating for salt-bath brazing

    NASA Technical Reports Server (NTRS)

    Francisco, A. C.; Gyorgak, C. A.

    1971-01-01

    Ceramic coating, consisting of graphite, enameler's clay, and algin binder, applied to materials prior to salt bath brazing facilitates brazing process and results in superior joints. Alternate coating materials and their various proportions are given.

  7. Influence of joint topology on the formation of brazed joints

    NASA Astrophysics Data System (ADS)

    Sekulic, Dusan P.; Zellmer, Benjamin P.; Nigro, Nicholas

    2001-09-01

    This paper discusses the influence of joint topology on the formation of brazed joints. For the purposes of this study, the joint topology is defined by dimensionless parameters that characterize: (i) the geometry of the mating surfaces (shape and configuration), (ii) the gap between bonded parts (clearance and tolerances), (iii) the joint orientation in the gravity field and (iv) the volume of the joint. The influence of these parameters is presented for several joints with a topology that is typically found in the manufacture of compact heat exchangers. The results were obtained by employing a method that is based on a variational principle and minimization of the potential energy of the molten aluminium liquid metal just prior to the onset of solidification. The method, which was verified by comparison with experimental data obtained from controlled atmosphere brazing of aluminium alloys, is discussed in an accompanying paper.

  8. New hermetic sealing material for vacuum brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  9. Trends in wetting behavior for Ag–CuO braze alloys on Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) at elevated temperatures in air

    SciTech Connect

    Joshi, Vineet V.; Meier, Alan; Darsell, Jens; Weil, K. Scott; Bowden, Mark

    2013-06-21

    Ba0.5Sr0.5Co0.80.2O(3-δ)(BSCF) is a potential oxygen separation membrane material for advanced coal based power plants. For this application, BSCF must be joined to a metal. In the current study, Ag-CuO, a reactive air brazing (RAB) alloy was evaluated for brazing BSCF. In-situ contact angle tests were performed on BSCF using Ag-CuO binary mixtures at 950 and 1000°C and the interfacial microstructures were evaluated. Wetting contact angles (θ< 90°) were obtained at short times at 950°C and the contact angles remained constant at 1000°C for 1, 2 and 8 mol% CuO contents. Microstructural analysis revealed the dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundary. The formation of a thick interfacial reaction product layer and ridging at the sessile drop triple point indicate that the reaction kinetics are very rapid and that it will require careful process control to obtain the desired thin but continuous interfacial product layer.

  10. Simulation based analysis of laser beam brazing

    NASA Astrophysics Data System (ADS)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  11. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  12. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S; Kim, Jin Yong; Choi, Jung-Pyung

    2013-04-23

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  13. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S.; Kim, Jin Yong; Choi, Jung-Pyung

    2010-04-06

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  14. Calcium alloy as active material in secondary electrochemical cell

    DOEpatents

    Roche, Michael F.; Preto, Sandra K.; Martin, Allan E.

    1976-01-01

    Calcium alloys such as calcium-aluminum and calcium-silicon, are employed as active material within a rechargeable negative electrode of an electrochemical cell. Such cells can use a molten salt electrolyte including calcium ions and a positive electrode having sulfur, sulfides, or oxides as active material. The calcium alloy is selected to prevent formation of molten calcium alloys resulting from reaction with the selected molten electrolytic salt at the cell operating temperatures.

  15. Thermal resilient multiple jaw braze fixture

    DOEpatents

    Ney, Robert; Perrone, Alex J.

    1995-07-11

    A braze fixture has side walls forming a cavity with an opening to receive a stack of parts to be brazed. Sidewalls of the housing have a plurality of bearing receiving openings into which bearing rods or jaws are inserted to align the stacked elements of the workpiece. The housing can also have view ports to allow a visual check of the alignment. Straps or wires around the fixture are selected to have thermal characteristics similar to the thermal characteristics of the workpiece undergoing brazing. The straps or wires make physical contact with the bearing rods thereby causing bearing rods to maintain the workpiece in proper alignment throughout the entire brazing cycle.

  16. Susceptor heating device for electron beam brazing

    DOEpatents

    Antieau, Susan M.; Johnson, Robert G. R.

    1999-01-01

    A brazing device and method are provided which locally apply a controlled amount of heat to a selected area, within a vacuum. The device brazes two components together with a brazing metal. A susceptor plate is placed in thermal contact with one of the components. A serrated pedestal supports the susceptor plate. When the pedestal and susceptor plate are in place, an electron gun irradiates an electron beam at the susceptor plate such that the susceptor plate is sufficiently heated to transfer heat through the one component and melt the brazing metal.

  17. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    NASA Astrophysics Data System (ADS)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  18. Brazing applications: An automotive perspective

    SciTech Connect

    Winterbottom, W.L.

    1994-12-31

    Currently the US auto industry consumes 20% of the nation`s steel production, 50% of lead and cast iron, one-third of its zinc and 10% of its aluminum. Overall, more than 23 million tons of materials are used by the industry each year. But stricter environmental and CAFE laws could change those numbers markedly. Experts predict that without downsizing, weight reductions of 1000 pounds-per-vehicle may be needed to achieve proposed improvements in CAFE. If there is to be wide scale application of advanced materials such as metal matrix composites and ceramics in harsh automotive environments, alternate joining methods to the standard welding process will certainly be required. Quality and cost competitiveness in the automotive market place are forcing the manufacturing operations to focus on improving process robustness and efficiency. The extent to which braze methodology is capable of contributing to satisfying these needs will determine its utility in the automotive industry. The features of the braze process that determine its versatility and reliability in meeting the material and processing needs of the automotive industry will be used in presenting the current status and projections of future developments in brazing applications.

  19. Development of brazing process for W-EUROFER joints using Cu-based fillers

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  20. Design data for brazed Rene 41 honeycomb sandwich

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Arnquist, J.; Koetje, E. L.; Esposito, J. J.; Lindsay, V. E. J.; Swegle, A. R.

    1981-01-01

    Strength data, creep data and residual strength data after cyclic thermal exposure were obtained at temperatures from 78 K to 1144 K (-320 F to 1600 F). The influences of face thickness, core depth, core gage, cell size and thermal/stress exposure conditions on the mechanical design properties were investigated. A braze alloy and process was developed that is adequate to fully develop the strength of the honeycomb core while simultaneously solution treating and aging the Rene 41 fact sheets. New test procedures and test specimen configurations were developed to avoid excessive thermal stresses during cyclic thermal exposure.

  1. Brazed Joints Design and Allowables: Discuss Margins of Safety in Critical Brazed Structures

    NASA Technical Reports Server (NTRS)

    FLom, Yury

    2009-01-01

    This slide presentation tutorial discusses margins of safety in critical brazed structures. It reviews: (1) the present situation (2) definition of strength (3) margins of safety (4) design allowables (5) mechanical testing (6) failure criteria (7) design flowchart (8) braze gap (9) residual stresses and (10) delayed failures. This presentation addresses the strength of the brazed joints, the methods of mechanical testing, and our ability to evaluate the margins of safety of the brazed joints as it applies to the design of critical and expensive brazed assemblies.

  2. Method for brazing together planar and nonplanar metal members

    DOEpatents

    Hammersand, Fred G.; Witkowski, Anthony J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180.degree. C. per hour until a temperature of 350.degree. C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding.

  3. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  4. Failure Assessment Diagram for Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  5. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Hopper, Jr., Albert C.

    1984-12-18

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  6. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Not Available

    1982-07-29

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  7. The Effect of TiO2 on the Wetting Behavior of Silver-copper Oxide Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.; Darsell, Jens T.

    2006-03-01

    A series of silver-copper oxide ceramic brazing alloys was compositionally modified by doping with small amounts of titania. Subsequent contact angle measurements indicate that concentrations as low as 0.5 mol% TiO2 can significantly enhance wettability over a wide range of binary Ag-CuOx compositions.

  8. Boron-deoxidized copper withstands brazing temperatures

    NASA Technical Reports Server (NTRS)

    Schmidt, E. H.

    1966-01-01

    Boron-deoxidized high-conductivity copper is used for fabrication of heat transfer components that are brazed in a hydrogen atmosphere. This copper has high strength and ductility at elevated temperatures and does not exhibit massive intergranular failure.

  9. Ultrasonics permits brazing complex stainless steel assembly without flux

    NASA Technical Reports Server (NTRS)

    Baker, W. H.

    1967-01-01

    Ultrasonic vibration of an assembly of stainless steel instrumentation tubes ensures brazing without flux. Vibration with an ultrasonic transducer permits the brazing material to flow down each tube in contact with a seal plug installed in a pressure vessel wall.

  10. Refractory metals welded or brazed with tungsten inert gas equipment

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Appropriate brazing metals and temperatures facilitate the welding or brazing of base metals with tungsten inert gas equipment. The highest quality bond is obtained when TIG welding is performed in an inert atmosphere.

  11. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  12. Preliminary results on the development of vacuum-brazed joints for cyrogenic wind tunnel aerofoil models

    SciTech Connect

    Wigley, D.A.; Lawing, P.L.; Sandefur, P.G.

    1982-01-01

    Initial trials carried out at the NASA Langley Research Center in the investigation of cryogenic wind tunnel joint construction demonstrated that diffusion-assisted brazed joints could be formed in 17-4 PH, 15-5 PH, AISI-type 347, and Nitronic 40 stainless steels using electrodeposited copper as the bonding agent. Subsequent work has concentrated on 15-5 PH and Nitronic 40 using thin foils of pure copper and Nicrobraz LM, a commercially available nickel-based alloy containing boron and silicon melting point depressants. This paper summarizes the work carried out to understand and evaluate these bonds and their metallurgical characteristics. The results indicate that a high-strength void-free bond can be formed by the vacuum brazing of stainless steels using copper- and nickel-based filler alloys. The Nitronic 40 brazed joints show strengths in excess of the yield strengths of the parent metal. The poor toughness of 15-5 PH stainless steel at cryogenic temperatures tends to disqualify its use in critical areas of low-temperature aerofoil models.

  13. Fabrication and evaluation of superplastically formed/weld-brazed corrugated compression panels with beaded webs

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Davis, R. C.; Shinn, J. M., Jr.; Bales, T. T.; Wiant, H. R.

    1985-01-01

    A study was made to investigate the feasibility of superplastically forming corrugated panels with beaded webs and to demonstrate the structural integrity of these panels by testing. The test panels in the study consist of superplastically formed titanium alloy Ti-6Al-4V half-hat elements that are joined by weld-brazing to titanium alloy Ti-6Al-4V caps to form either single-corrugation compression panels or multiple-corrugation compression panels. Stretching and subsequent thinning of the titanium sheet during superplastic forming is reduced by approximately 35 percent with a shallow half-hat die concept instead of a deep die concept and results in a more uniform thickness across the beaded webs. The complete panels are tested in end compression at room temperature and the results compared with analysis. The heavily loaded panels failed at loads approaching the yield strength of the titanium material. At maximum load, the caps wrinkled locally accompanied with separation of the weld-braze joint in the wrinkle. None of the panels tested, however, failed catastrophically in the weld-braze joint. Experimental test results are in good agreement with structural analysis of the panels.

  14. Investigation of Pd-Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong; Weil, K. Scott

    2006-01-10

    Palladium was added as a ternary component to a series of silver - copper oxide alloys in an effort to increase the use temperature of these materials for potential ceramic air brazing applications. Large portions of the silver component of the Ag-CuO system were substituted by palladium forming the following alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments that palladium causes an increase in the wetting angle for all of the samples tested. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicates that the microstructure of the braze consists of Ag-Pd solid solution with CuOx precipitates. In general, a reaction layer consisting of CuAlO2 forms adjacent to the alumina substrate. However, the formation of this layer is apparently hindered by the addition of large amounts of palladium, causing poor wetting behavior, as denoted by substantial porosity found along

  15. WETTING AND REACTIVE AIR BRAZING OF BSCF FOR OXYGEN SEPARATION DEVICES

    SciTech Connect

    LaDouceur, Richard M.; Meier, Alan; Joshi, Vineet V.

    2014-10-13

    Reactive air brazes Ag-CuO and Ag-V2O5 were evaluated for brazing Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) (BSCF). BSCF has been determined in previous work to have the highest potential mixed ionic/electronic conducting (MIEC) ceramic material based on the design and oxygen flux requirements of an oxy-fuel plant such as an integrated gasification combined cycle (IGCC) used to facilitate high-efficiency carbon capture. Apparent contact angles were observed for Ag-CuO and Ag-V2O5 mixtures at 1000 °C for isothermal hold times of 0, 10, 30, and 60 minutes. Wetting apparent contact angles (θ<90°) were obtained for 1%, 2%, and 5% Ag-CuO and Ag-V2O5 mixtures, with the apparent contact angles between 74° and 78° for all compositions and furnace dwell times. Preliminary microstructural analysis indicates that two different interfacial reactions are occurring: Ag-CuO interfacial microstructures revealed the same dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundaries and Ag-V2O5 interfacial microstructures revealed the infiltration and replacement of cobalt and iron with vanadium and silver filling pores in the BSCF microstructure. The Ag-V2O5 interfacial reaction product layer was measured to be significantly thinner than the Ag-CuO reaction product layer. Using a fully articulated four point flexural bend test fixture, the flexural fracture strength for BSCF was determined to be 95 ± 33 MPa. The fracture strength will be used to ascertain the success of the reactive air braze alloys. Based on these results, brazes were fabricated and mechanically tested to begin to optimize the brazing parameters for this system. Ag-2.5% CuO braze alloy with a 2.5 minute thermal cycle achieved a hermetic seal with a joint flexural strength of 34 ± 15 MPa and Ag-1% V2O5 with a 30 minute thermal cycle had a joint flexural strength of 20 ± 15 MPa.

  16. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    NASA Astrophysics Data System (ADS)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  17. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, Jay Kevin

    1998-01-01

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprising corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant.

  18. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, J.K.

    1998-07-07

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprises corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant. 6 figs.

  19. Nickel-chromium-silicon brazing filler metal

    DOEpatents

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  20. Welding/brazing for Space Station repair

    NASA Astrophysics Data System (ADS)

    Dickinson, David W.; Babel, H. W.; Conaway, H. R.; Hooper, W. H.

    Viewgraphs on welding/brazing for space station repair are presented. Topics covered include: fabrication and repair candidates; debris penetration of module panel; welded repair patch; mechanical assembly of utility fluid line; space station utility systems; Soviet aerospace fabrication - an overview; and processes under consideration.

  1. Thermal and Fluid Flow Brazing Simulations

    SciTech Connect

    HOSKING, FLOYD MICHAEL; GIANOULAKIS,STEVEN E.; GIVLER,RICHARD C.; SCHUNK,P. RANDALL

    1999-12-15

    The thermal response of fixtured parts in a batch-type brazing furnace can require numerous, time-consuming development runs before an acceptable furnace schedule or joint design is established. Powerful computational simulation tools are being developed to minimize the required number of verification experiments, improve furnace throughput, and increase product yields. Typical furnace simulations are based on thermal, fluid flow, and structural codes that incorporate the fundamental physics of the brazing process. The use of massively parallel computing to predict furnace and joint-level responses is presented. Measured and computed data are compared. Temperature values are within 1-270 of the expected peak brazing temperature for different loading conditions. Sensitivity studies reveal that the thermal response is more sensitive to the thermal boundary conditions of the heating enclosure than variability y in the materials data. Braze flow simulations predict fillet geometry and free surface joint defects. Dynamic wetting conditions, interfacial reactions, and solidification structure add a high degree of uncertainty to the flow results.

  2. Preparation and Properties of a Novel Al-Si-Ge-Zn Filler Metal for Brazing Aluminum

    NASA Astrophysics Data System (ADS)

    Niu, Zhiwei; Huang, Jihua; Yang, Hao; Chen, Shuhai; Zhao, Xingke

    2015-06-01

    The study is concerned with developing a filler metal with low melting temperature and good processability for brazing aluminum and its alloys. For this purpose, a novel Al-Si-Ge-Zn alloy was prepared according to Al-Si-Ge and Al-Si-Zn ternary phase diagrams. The melting characteristics, microstructures, wettability, and processing property of the alloy were investigated. The results showed that the melting temperature range of the novel filler metal was 505.2-545.1 °C, and the temperature interval between the solidus and the liquidus was 39.9 °C. Compared with a common Al-Si-Ge alloy, it had smaller and better dispersed β-GeSi solid solution precipitates, and the Zn-rich phases distributed on the boundary of the β-GeSi precipitates. The novel filler metal has good processability and good wettability with Al. There was one obvious transition layer with a thin α-Al solid solution between the filler metal and base metal, which is favorable to improve the strength of brazing joint.

  3. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... brazed until complete penetration by the brazing material of the brazed joint is secured. Depth of... of the testing machine may not exceed 1/8 inch per minute during yield strength determination....

  4. 49 CFR 178.55 - Specification 4B240ET welded or brazed cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... brazed until complete penetration of the joint by the brazing material is secured. Brazed joints may be... of the testing machine may not exceed 1/8 inch per minute during yield strength determination....

  5. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., and be thoroughly brazed until complete penetration by the brazing material of the brazed joint is... of the testing machine may not exceed 1/8 inch per minute during yield strength determination....

  6. Benign joining of ultrafine grained aerospace aluminum alloys using nanotechnology.

    PubMed

    Longtin, Rémi; Hack, Erwin; Neuenschwander, Jürg; Janczak-Rusch, Jolanta

    2011-12-22

    Ultrafine grained aluminum alloys have restricted applicability due to their limited thermal stability. Metalized 7475 alloys can be soldered and brazed at room temperature using nanotechnology. Reactive foils are used to release heat for milliseconds directly at the interface between two components leading to a metallurgical joint without significantly heating the bulk alloy, thus preserving its mechanical properties.

  7. Benign joining of ultrafine grained aerospace aluminum alloys using nanotechnology.

    PubMed

    Longtin, Rémi; Hack, Erwin; Neuenschwander, Jürg; Janczak-Rusch, Jolanta

    2011-12-22

    Ultrafine grained aluminum alloys have restricted applicability due to their limited thermal stability. Metalized 7475 alloys can be soldered and brazed at room temperature using nanotechnology. Reactive foils are used to release heat for milliseconds directly at the interface between two components leading to a metallurgical joint without significantly heating the bulk alloy, thus preserving its mechanical properties. PMID:22105915

  8. METHOD AND ALLOY FOR BONDING TO ZIRCONIUM

    DOEpatents

    McCuaig, F.D.; Misch, R.D.

    1960-04-19

    A brazing alloy can be used for bonding zirconium and its alloys to other metals, ceramics, and cermets, and consists of 6 to 9 wt.% Ni, 6 to 9 wn~.% Cr, Mo, or W, 0 to 7.5 wt.% Fe, and the balance Zr.

  9. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    NASA Astrophysics Data System (ADS)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  10. Applying Taguchi Methods To Brazing Of Rocket-Nozzle Tubes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Bellows, William J.; Deily, David C.; Brennan, Alex; Somerville, John G.

    1995-01-01

    Report describes experimental study in which Taguchi Methods applied with view toward improving brazing of coolant tubes in nozzle of main engine of space shuttle. Dr. Taguchi's parameter design technique used to define proposed modifications of brazing process reducing manufacturing time and cost by reducing number of furnace brazing cycles and number of tube-gap inspections needed to achieve desired small gaps between tubes.

  11. Evaluation of Brazed Joints Using Failure Assessment Diagram

    NASA Technical Reports Server (NTRS)

    Flom, Yury

    2012-01-01

    Fitness-for service approach was used to perform structural analysis of the brazed joints consisting of several base metal / filler metal combinations. Failure Assessment Diagrams (FADs) based on tensile and shear stress ratios were constructed and experimentally validated. It was shown that such FADs can provide a conservative estimate of safe combinations of stresses in the brazed joints. Based on this approach, Margins of Safety (MS) of the brazed joints subjected to multi-axial loading conditions can be evaluated..

  12. Evaluation of segmented and brazed mirror assemblies

    NASA Astrophysics Data System (ADS)

    Bath, David A.; Spain, David; Ness, Eric; Williams, Steve; Bougoin, Michel

    2005-08-01

    Direct Sintered Silicon Carbide (SSiC) is a promising material for mirror optics due to its low density, high stiffness and high thermal stability. In order to make large mirror optics (over 1 meter diameter), processing limitations to create monolithic structures of this size class require that smaller segments need to be fabricated and then joined in a post sintering operation. Fabrication of segmented nullset 300mm lightweighted concave mirrors to demonstrate different fabrication methods is presented here. The mirrors are comprised of 6 radial segments joined by means of silicon braze technology and are coated with a SSiC Chemical Vapor Deposition (CVD) layer for improved surface finish to reduce straylight scatter. Evaluation of conventional pitch lap polishing of brazed and coated optic surfaces has shown no degradation to surface figure and surface roughness.

  13. The story of laser brazing technology

    NASA Astrophysics Data System (ADS)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  14. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, Albert J.; Dykes, Norman L.

    1984-01-01

    The present invention is directed to a brazing material for joining graphite structures that can be used at temperatures up to about 2800.degree. C. The brazing material formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600.degree. C. with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800.degree. C. so as to provide a brazed joint consisting essentially of hafnium carbide. This brazing temperature for hafnium carbide is considerably less than the eutectic temperature of hafnium carbide of about 3150.degree. C. The brazing composition also incorporates the thermosetting resin so that during the brazing operation the graphite structures may be temporarily bonded together by thermosetting the resin so that machining of the structures to final dimensions may be completed prior to the completion of the brazing operation. The resulting brazed joint is chemically and thermally compatible with the graphite structures joined thereby and also provides a joint of sufficient integrity so as to at least correspond with the strength and other properties of the graphite.

  15. Ultrasonic scanning system for inspection of brazed tube joints

    NASA Technical Reports Server (NTRS)

    Haynes, J. L.; Maurer, N. A.

    1972-01-01

    An ultrasonic scanning system used to inspect and evaluate in-place brazed tube joints is considered. The system was designed, developed, and built especially for nondestructive testing and was selected because of its known response to brazing defects not associated with material density changes. The scan system is capable of scanning brazed joints in union, tee, elbow and cross configuration of 3/16-inch through 5/8-inch diameters. It is capable of detecting brazed defects as small as 0.008 by 0.010-inch, which exceeds the 0.015-inch diameter defect resolution required by specification.

  16. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    NASA Technical Reports Server (NTRS)

    Quinn, Gregory; Gleason, Brian; Beringer, Woody; Stephen, Ryan

    2010-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from 4 suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used nickel and active braze allows to prepare the carbon fibers for joining with aluminum. This approach was repeatable and scalable with improved strength and thermal conductance when compared with epoxy bonding.

  17. Control of microstructure in soldered, brazed, welded, plated, cast or vapor deposited manufactured components

    SciTech Connect

    Ripley, Edward B.; Hallman, Russell L.

    2015-11-10

    Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.

  18. From Coin to Medal: A Metallurgical Study of the Brazing Drop on a 19th Century Scudo

    NASA Astrophysics Data System (ADS)

    Breda, M.; Canovaro, C.; Pérez, A. F. Miranda; Calliari, I.

    2012-11-01

    In the past, it was customary to use out-of-circulation coins as pendants by brazing a peg or ring on the edge of the coin in order to transform it into a devotional or decorative object; this practice was very common for specimens of the Papal States, especially for silver coins. This metallurgical investigation of a 19th century Scudo aimed to relate the internal structure of the coin to the minting technology with a special focus on the brazing drop, in order to provide information on the solidification microstructure arising from a strongly nonequilibrium process such as brazing. The results show that the Ag content in the coin ranges from 92% in the bulk up to 97% on the surface, due to enrichment, while analysis of the brazing revealed that it consists of an Ag-Cu-Zn-Pb alloy, for which the melting temperature has been estimated. Considering the distribution of minor elements, Zn segregates in the secondary (Cu-rich) β-dendrites and inside the whole eutectic structure, while Pb is only present in the Ag-based phases and seems to reduce the solubility of Zn inside the primary (Ag-rich) α-dendrites.

  19. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  20. Split glass tube assures quality in electron beam brazing

    NASA Technical Reports Server (NTRS)

    Kressin, W. J.

    1966-01-01

    Sealed enclosure of heat-resistant glass tubing and silicone rubber molds provide good visibility for electron beam brazing of metal tubes in an inert gas atmosphere. The glass tubing and rubber molds, which are bonded together, are easily applied to and removed from the brazing area by operation of a clamp.

  1. Tube dimpling tool assures accurate dip-brazed joints

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.

    1968-01-01

    Portable, hand-held dimpling tool assures accurate brazed joints between tubes of different diameters. Prior to brazing, the tool performs precise dimpling and nipple forming and also provides control and accurate measuring of the height of nipples and depth of dimples so formed.

  2. Evaluation of Margins of Safety in Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Len; Powell, Mollie M.; Soffa, Matthew A.; Rommel, Monica L.

    2009-01-01

    One of the essential steps in assuring reliable performance of high cost critical brazed structures is the assessment of the Margin of Safety (MS) of the brazed joints. In many cases the experimental determination of the failure loads by destructive testing of the brazed assembly is not practical and cost prohibitive. In such cases the evaluation of the MS is performed analytically by comparing the maximum design loads with the allowable ones and incorporating various safety or knock down factors imposed by the customer. Unfortunately, an industry standard methodology for the design and analysis of brazed joints has not been developed. This paper provides an example of an approach that was used to analyze an AlBeMet 162 (38%Be-62%Al) structure brazed with the AWS BAlSi-4 (Al-12%Si) filler metal. A practical and conservative interaction equation combining shear and tensile allowables was developed and validated to evaluate an acceptable (safe) combination of tensile and shear stresses acting in the brazed joint. These allowables are obtained from testing of standard tensile and lap shear brazed specimens. The proposed equation enables the assessment of the load carrying capability of complex brazed joints subjected to multi-axial loading.

  3. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, A.J.; Dykes, N.L.

    1982-08-10

    A brazing material is described for joining graphite structures that can be used up to 2800/sup 0/C. The brazing material is formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600/sup 0/C with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800/sup 0/C so as to provide a brazed joint consisting essentially of hafnium carbide. The resulting brazed joint is chemically and thermally compatible with the graphite structures.

  4. The Effect of Palladium Additions on the Solidus/Liquidus Temperatures and Wetting Properties of Ag-CuO Based Air Brazes

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2007-05-16

    As a means of increasing the use temperature of ceramic-ceramic and ceramic-metal air brazes, palladium was investigated as possible ternary addition to the currently employed silver - copper oxide system. The silver component was directly substituted with palladium to form the following series of alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments conducted on alumina substrates that in all cases the palladium causes an increase in the wetting angle relative to the corresponding binary braze. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicated that the microstructure of the braze consists of discrete CuOx precipitates in an alloyed silver-palladium matrix. In both the binary and ternary filler metal formulations, a reaction layer consisting of CuAlO2 was observed along the interface with the alumina substrate. This reaction product appears to be beneficial

  5. Flaw Tolerance in Lap Shear Brazed Joints. Part 1

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Li-Qin

    2003-01-01

    Furnace brazing is a joining process used in the aerospace and other industries to produce strong permanent and hermetic structural joints. As in any joining process, brazed joints have various imperfections and defects. At the present time, our understanding of the influence of the internal defects on the strength of the brazed joints is not adequate. The goal of this 3-part investigation is to better understand the properties and failure mechanisms of the brazed joints containing defects. This study focuses on the behavior of the brazed lap shear joints because of their importance in manufacturing aerospace structures. In Part 1, an average shear strength capability and failure modes of the single lap joints are explored. Stainless steel specimens brazed with pure silver are tested in accordance with the AWS C3.2 standard. Comparison of the failure loads and the ultimate shear strength with the Finite Element Analysis (FEA) of the same specimens as a function of the overlap widths shows excellent correlation between the experimental and calculated values for the defect-free lap joints. A damage zone criterion is shown to work quite well in understanding the failure of the braze joints. In Part 2, the findings of the Part 1 will be verified on the larger test specimens. Also, various flaws will be introduced in the test specimens to simulate lack of braze coverage in the lap joints. Mechanical testing and FEA will be performed on these joints to verify that behavior of the flawed ductile lap joints is similar to joints with a reduced braze area. Finally, in Part 3, the results obtained in Parts 1 and 2 will be applied to the actual brazed structure to evaluate the load-carrying capability of a structural lap joint containing discontinuities. In addition, a simplified engineering procedure will be offered for the laboratory testing of the lap shear specimens.

  6. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  7. Phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints

    SciTech Connect

    Miao, Yugang; Han, Duanfeng Xu, Xiangfang; Wu, Bintao

    2014-07-01

    The phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints was investigated using electron microscopy. From the distribution of elements, the transition zone was mainly composed of elements Mg and Fe along with some Al and O. Furthermore, the transition layer consisted mainly of intermetallic compounds and metal oxides. The compounds were identified as Al-rich phases, such as Mg{sub 17}Al{sub 12}, Mg{sub 2}Al{sub 3}, FeAl and Fe{sub 4}Al{sub 13}. More noteworthy was that the thickness of the transition layer was determined by Fe–Al compounds. The presence of FeAl and Fe{sub 4}Al{sub 13} was a result of the complex processes that were associated with the interfacial reaction of solid steel and liquid Mg–Al alloy. - Highlights: • A technology of laser penetration brazed Mg alloy and steel has been developed. • The interface of Mg/Fe dissimilar joints was investigated using electron microscopy. • The transition layer consisted of intermetallic compounds and metal oxides. • Moreover, the thickness of transition layer was determined by Fe/Al compounds. • The presence of FeAl and Fe{sub 4}Al{sub 13} was associated with the interfacial reaction.

  8. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, Randy B.

    1992-01-01

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation).

  9. Thermally activated retainer means utilizing shape memory alloy

    NASA Technical Reports Server (NTRS)

    Grimaldi, Margaret E. (Inventor); Hartz, Leslie S. (Inventor)

    1993-01-01

    A retainer member suitable for retaining a gap filler placed in gaps between adjacent tile members is presented. One edge of the retainer member may be attached to the gap filler and another edge may be provided with a plurality of tab members which in an intermediate position do not interfere with placement or removal of the gap filler between tile members. The retainer member may be fabricated from a shape memory alloy which when heated to a specified memory temperature will thermally activate the tab members to predetermined memory positions engaging the tile members to retain the gap filler in the gap. This invention has particular application to the thermal tiles on space vehicles such as the Space Shuttle Orbiter.

  10. Measurement of Activity of Indium in Liquid Bi-In-Sn Alloys by EMF Method

    NASA Astrophysics Data System (ADS)

    Kumar, M. R.; Mohan, S.; Behera, C. K.

    2016-08-01

    The electrochemical technique based on a molten salt electrolyte galvanic cell has been used to measure the activity of indium in liquid Bi-In-Sn alloys in the temperature range of 723 K to 855 K along three ternary sections. The activity of tin in Bi-Sn binary alloys has also been measured by the same technique in the above temperature range. The activity of indium in Bi-In-Sn alloys shows negative deviation from Raoult's law for most of the compositions and slight positive deviations for a few indium-rich compositions. The ternary excess molar free energies have been calculated by Darken's treatment. Isoactivity curves at 813 K in the ternary Bi-In-Sn alloys were derived by combining the activity data of In-Sn and Bi-In alloys. The values of excess molar free energy obtained in this study are compared with those calculated from the Muggianu model at 813 K.

  11. Brazing of Carbon Carbon Composites to Cu-clad Molybdenum for Thermal Management Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.; Shpargel, T> P.

    2007-01-01

    Advanced carbon carbon composites were joined to copper-clad molybdenum (Cu/Mo) using four active metal brazes containing Ti (Cu ABA, Cusin-1 ABA, Ticuni, and Ticusil) for potential use in thermal management applications. The brazed joints were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and Knoop microhardness measurements across the joint region. Metallurgically sound C-C/Cu/Mo joints, devoid of interfacial cracks formed in all cases. The joint interfaces were preferentially enriched in Ti, with Cu ABA joints exhibiting the largest interfacial Ti concentrations. The microhardness measurements revealed hardness gradients across the joint region, with a peak hardness of 300-350 KHN in Cusin-1 ABA and Ticusil joints and 200-250 KHN in Cu ABA and Ticuni joints, respectively.

  12. Research activities of biomedical magnesium alloys in China

    NASA Astrophysics Data System (ADS)

    Zheng, Yufeng; Gu, Xuenan

    2011-04-01

    The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

  13. Charpy impact test results for low activation ferritic alloys irradiated to 30 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-04-01

    Miniature specimens of six low activation ferritic alloys have been impact field tested following irradiation at 370{degrees}C to 30 dpa. Comparison of the results with those of control specimens and specimens irradiated to 10 dpa indicates that degradation in the impact behavior appears to have saturated by {approx}10 dpa in at least four of these alloys. The 7.5Cr-2W alloy referred to as GA3X appears most promising for further consideration as a candidate structural material in fusion reactor applications, although the 9Cr-1V alloy may also warrant further investigation.

  14. Photograph of John Fedak, marine coppersmith, brazing a funner splice ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Photograph of John Fedak, marine coppersmith, brazing a funner splice in the process of making a funnel. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Pipe Coppersmith Shop, League Island, Philadelphia, Philadelphia County, PA

  15. Tensile and impact behaviour of BATMAN II steels, Ti-bearing reduced activation martensitic alloys

    NASA Astrophysics Data System (ADS)

    Filacchioni, G.; Casagrande, E.; De Angelis, U.; De Santis, G.; Ferrara, D.; Pilloni, L.

    Two series of Reduced Activation Ferrous alloys (RAF) have been produced and studied by Casaccia's Laboratories. These martensitic alloys are named BATMAN steels. They are among the few presently developed RAF materials to exploit Ti as a carbide forming and grain size stabilizing element instead of Ta. In this work their mechanical properties are illustrated.

  16. Potential and limitations of microanalysis SEM techniques to characterize borides in brazed Ni-based superalloys

    SciTech Connect

    Ruiz-Vargas, J.; Siredey-Schwaller, N.; Noyrez, P.; Mathieu, S.; Bocher, P.; and others

    2014-08-15

    Brazed Ni-based superalloys containing complex phases of different Boron contents remain difficult to characterize at the micrometer scale. Indeed Boron is a light element difficult to measure precisely. The state-of-the-art microanalysis systems have been tested on a single crystal MC2 based metal brazed with BNi-2 alloy to identify boride precipitates. Effort has been made to evaluate the accuracy in Boron quantitation. Energy-dispersive and wavelength-dispersive X-ray spectroscopy attached to a Scanning Electron Microscope have first been used to determine the elemental composition of Boron-free phases, and then applied to various types of borides. Results have been compared to the ones obtained using a dedicated electron probe microanalysis, considered here as the reference technique. The most accurate method to quantify Boron using EDS is definitely by composition difference. A precision of 5 at.% could be achieved with optimized data acquisition and post-processing schemes. Attempts that aimed at directly quantifying Boron with various standards using EDS or coupled EDS/WDS gave less accurate results. Ultimately, Electron Backscatter Diffraction combined with localized EDS analysis has proved invaluable in conclusively identifying micrometer sized boride precipitates; thus further improving the characterization of brazed Ni-based superalloys. - Highlights: • We attempt to accurately identify Boron-rich phases in Ni-based superalloys. • EDS, WDS, EBSD systems are tested for accurate identification of these borides. • Results are compared with those obtained by electron probe microanalysis. • Boron was measured with EDS by composition difference with a precision of 5 at. %. • Additional EBSD in phase identification mode conclusively identifies the borides.

  17. Method For Brazing And Thermal Processing

    DOEpatents

    Milewski, John O.; Dave, Vivek R.; Christensen, Dane; Carpenter, II, Robert W.

    2005-07-12

    The present invention includes a method for brazing of two objects or heat treatment of one object. First, object or objects to be treated are selected and initial conditions establishing a relative geometry and material characteristics are determined. Then, a first design of an optical system for directing heat energy onto the object or objects is determined. The initial conditions and first design of the optical system are then input into a optical ray-tracing computer program. The program is then run to produce a representative output of the heat energy input distribution to the object or objects. The geometry of the object or objects, material characteristics, and optical system design are then adjusted until an desired heat input is determined.

  18. Reactive Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  19. Ceramic-to-metal stator vane assembly with braze

    DOEpatents

    Chase, Donna J.; Fang, Ho T.; Irwin, Craig W.; Schienle, James L.

    1995-01-01

    A stator vane assembly for a gas turbine engine that includes a plurality of circumferentially spaced ceramic vanes, each of which has an inner and outer ceramic shroud, and a ceramic post extending from one of the shrouds, and a metallic platform having a plurality of circumferentially spaced recesses. The posts are inserted into a metallic sleeve and then brazed. The brazed sleeves are then mounted in the recesses. A method for assembling these components to form the stator assembly is also described.

  20. Improved Assembly for Gas Shielding During Welding or Brazing

    NASA Technical Reports Server (NTRS)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  1. Electron Beam Welder Used to Braze Sapphire to Platinum

    NASA Technical Reports Server (NTRS)

    Forsgren, Roger C.; Vannuyen, Thomas

    1998-01-01

    A new use for electron beam brazing was recently developed by NASA Lewis Research Center's Manufacturing Engineering Division. This work was done to fabricate a fiberoptic probe (developed by Sentec Corporation) that could measure high temperatures less than 600 deg C of vibrating machinery, such as in jet engine combustion research. Under normal circumstances, a sapphire fiber would be attached to platinum by a ceramic epoxy. However, no epoxies can adhere ceramic fibers to platinum under such high temperatures and vibration. Also, since sapphire and platinum have different thermal properties, the epoxy bond is subjected to creep over time. Therefore, a new method had to be developed that would permanently and reliably attach a sapphire fiber to platinum. Brazing a sapphire fiber to a platinum shell. The fiber-optic probe assembly consists of a 0.015-in.-diameter sapphire fiber attached to a 0.25-in.-long, 0.059-in.-diameter platinum shell. Because of the small size of this assembly, electron beam brazing was chosen instead of conventional vacuum brazing. The advantage of the electron beam is that it can generate a localized heat source in a vacuum. Gold reactive braze was used to join the sapphire fiber and the platinum. Consequently, the sapphire fiber was not affected by the total heat needed to braze the components together.

  2. Annular beam shaping system for advanced 3D laser brazing

    NASA Astrophysics Data System (ADS)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  3. Failure mechanism characterization of platinum alloy

    NASA Technical Reports Server (NTRS)

    Rosen, J. M.; Mcfarlen, W. T.

    1986-01-01

    This article describes procedures and results of testing performed on a platinum/10-percent rhodium, thin-wall tubular product. The purpose of the testing was to develop exemplar SEM fractographs to be used to characterize failures under various environmental conditions. Conditions evaluated for the platinum alloys included high temperature, hydrogen environment, braze metal contamination, and cyclic loading.

  4. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  5. Shape memory alloy-based active chiral composite cells

    NASA Astrophysics Data System (ADS)

    Prajapati, Maulik; Roy Mahapatra, D.

    2014-04-01

    Wing morphing is one of the emerging methodology towards improving aerodynamic efficiency of flight vehicle structures. In this paper a morphing structural element is designed and studied which has its origin in the well known chiral structures. The new aspect of design and functionality explored in this paper is that the chiral cell is actuated using thermal Shape Memory Alloy (SMA) actuator wires to provide directional motion. Such structure utilizes the potential of different actuations concepts based on actuator embedded in the chiral structure skin. This paper describes a new class of chiral cell structure with integrated SMA wire for actuation. Chiral topological constructs are obtained by considering passive and active load path decoupling and sub-optimal shape changes. Single cell of chiral honeycomb with actuators are analyzed using finite element simulation results and experiments. To this end, a multi-cell plan-form is characterized showing interesting possibilities in structural morphing applications. The applicability of the developed chiral cell to flexible wing skin, variable stiffness based design and controlling longitudinal-to-transverse stiffness ratio are discussed.

  6. Online monitoring of the laser brazing of titanium overlap joints

    NASA Astrophysics Data System (ADS)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  7. Activities of oxygen in liquid Cu-Sb and Cu-Ge alloys

    NASA Astrophysics Data System (ADS)

    Otsuka, Shinya; Matsumura, Yoshihiro; Kozuka, Zensaku

    1982-03-01

    In order to determine the activity coefficients of oxygen, γΩ in liquid Cu-Sb and Cu-Ge alloys at 1373 K as a function of alloy composition, the modified coulometric titrations, described previously, have been performed by using the galvanic cell: O in liquid Cu-Sb or Cu-Ge alloys/ZrO2 (+CaO)/Air, Pt. A pronounced point of inflection in the In γΩ vs alloy composition curve has been observed both for Cu-Sb and Cu-Ge alloys, as predicted by Jacob and Alcock’s quasichemical equation. The measured data itself, however, are significantly different from those predicted by their equation. The validity of Wagner’s solution model with one or two energy parameters has been also tested.

  8. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... skirt or flange of the head and must be thoroughly brazed until complete penetration by the brazing... must be set at the calculated corresponding strain. (iv) Cross-head speed of the testing machine...

  9. Capillary brazing under microgravity (TEXUS-II) and 1g conditions

    NASA Astrophysics Data System (ADS)

    Frieler, K.; Phlippovich, N.; Stickler, R.; Bathke, W.

    Experiments of vacuum brazing under both microgravity and 1-g conditions show the effect of hydrostatic pressure on ga-filling. The absence of buoyancy forces under microgravity affects the microstructure of the solidified braze in the joint.

  10. Air Brazing: A New Method of Ceramic-Ceramic and Ceramic-Metal Joining

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.; Kim, Jin Yong

    2011-10-01

    A new method of ceramic-ceramic and ceramic-metal joining has emerged over the past several years. Referred to as air brazing, the technique was originally designed and developed for use in fabricating high-temperature solid-state electrochemical devices such as planar SOFCs and oxygen and hydrogen concentrators. The primary advantage of air brazing is that a predominantly metallic joint can be formed directly in air without need of an inert cover gas or the use of surface reactive fluxes. The resulting bond is hermetic, offers excellent room temperature strength, and is inherently resistant to oxidation at high temperature. The key to developing a successful filler metal composition for air brazing is to identify a metal oxide wetting agent that is mutually soluble in a molten noble metal solvent. One particular oxide-metal combination that appears readily suited for this purpose is CuOx-Ag, a system originally of interest in the development of silver clad cuprate-based superconductors. Studies of the equilibrium phases studies in this system indicate that there are two invariant points in the pseudobinary CuOx-Ag phase diagram around which new braze compositions can be developed: 1) a monotectic reaction at 969±1°C, where CuO and a Ag-rich liquid L1 coexist with a second CuOx-rich liquid phase L2 at a composition of xAg/(xAg + xCu) = 0.10±0.03 Ag and 2) a eutectic reaction at 942±1°C, where CuO and Ag coexist with L1 at a composition of xAg/(xAg + xCu) = 0.99±0.005. Specifically, near-eutectic Ag-CuO filler metal compositions have shown good promise in joining electrochemically active ceramics such as yttria-stabilized zirconia, lanthanum strontium manganite, and barium strontium cobalt ferrite, as well as alumina and magnesia. More recently it has been found that various ternary additions can further improve the wetting characteristics of these filler metals, increase their potential operating temperatures, and/or increase the resulting strength of the

  11. Hierarchical Pd-Sn Alloy Nanosheet Dendrites: An Economical and Highly Active Catalyst for Ethanol Electrooxidation

    PubMed Central

    Ding, Liang-Xin; Wang, An-Liang; Ou, Yan-Nan; Li, Qi; Guo, Rui; Zhao, Wen-Xia; Tong, Ye-Xiang; Li, Gao-Ren

    2013-01-01

    Hierarchical alloy nanosheet dendrites (ANSDs) are highly favorable for superior catalytic performance and efficient utilization of catalyst because of the special characteristics of alloys, nanosheets, and dendritic nanostructures. In this paper, we demonstrate for the first time a facile and efficient electrodeposition approach for the controllable synthesis of Pd-Sn ANSDs with high surface area. These synthesized Pd-Sn ANSDs exhibit high electrocatalytic activity and superior long-term cycle stability toward ethanol oxidation in alkaline media. The enhanced electrocataytic activity of Pd-Sn ANSDs may be attributed to Pd-Sn alloys, nanosheet dendrite induced promotional effect, large number of active sites on dendrite surface, large surface area, and good electrical contact with the base electrode. Because of the simple implement and high flexibility, the proposed approach can be considered as a general and powerful strategy to synthesize the alloy electrocatalysts with high surface areas and open dendritic nanostructures. PMID:23383368

  12. Copper/nickel eutectic brazing of titanium

    NASA Technical Reports Server (NTRS)

    Kutchera, R. E.

    1971-01-01

    Technique joins titanium or one of its alloys to materials, such as iron, nickel or cobalt base material, or to refractory metals. To ensure formation of a satisfactory bond, the temperature, time, environment and pressure must be controlled.

  13. Inert-gas welding and brazing enclosure fabricated from sheet plastic

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Custom-fabricated plastic bag maintains an inert-gas atmosphere for welding and brazing certain metals. The bag fits over part of the workpieces and the welding and brazing tools. It is also used for metal brazing and fusion plating which require an inert-gas atmosphere.

  14. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, R.B.

    1992-01-14

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation). 23 figs.

  15. /SiC Composite to Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Hernandez, X.; Jiménez, C.; Mergia, K.; Yialouris, P.; Messoloras, S.; Liedtke, V.; Wilhelmi, C.; Barcena, J.

    2014-08-01

    In view of aerospace applications, an innovative structure for joining a Ti alloy to carbon fiber reinforced silicon carbide has been developed. This is based on the perforation of the CMC material, and this procedure results in six-fold increase of the shear strength of the joint compared to the unprocessed CMC. The joint is manufactured using the active brazing technique and TiCuAg as filler metal. Sound joints without defects are produced and excellent wetting of both the composite ceramic and the metal is observed. The mechanical shear tests show that failure occurs always within the ceramic material and not at the joint. At the CMC/filler, Ti from the filler metal interacts with the SiC matrix to form carbides and silicides. In the middle of the filler region depletion of Ti and formation of Ag and Cu rich regions are observed. At the filler/Ti alloy interface, a layered structure of the filler and Ti alloy metallic elements is formed. For the perforation to have a significant effect on the improvement of the shear strength of the joint appropriate geometry is required.

  16. Development of the copper-tin diffusion-brazing process

    SciTech Connect

    Sangha, S.P.S.; Jacobson, D.M.; Peacock, A.T.

    1998-10-01

    The copper-tin diffusion-brazing process has been studied with the objective of applying it to the joining of plasma-facing beryllium tiles to copper-based heat sinks in a nuclear-fusion reactor. The process is silver-free -- an essential requirement for this application -- and can be carried out at temperatures below 700 C (1,292 F). This approach produces thin joints of essentially pure copper of high thermal conductance with the requisite strength. Satisfactory conditions for achieving robust joints under the constraints demanded by the nuclear-fusion application have been established. The roles of the process parameters -- thickness of the filler metal tin, the compressive loading applied to the components during the brazing cycle and the brazing temperature -- have been assessed.

  17. Determination of hydrogen in titanium alloys by cold neutron prompt gamma activation analysis

    SciTech Connect

    Paul, R.L.; Lindstrom, R.M.; Greenberg, R.R.; Privett, H.M. III; Richards, W.J.

    1996-11-01

    Cold neutron prompt gamma-ray activation analysis (CNPGAA) has proven useful for the analysis of hydrogen in titanium alloys. The analysis is nondestructive, measures the entire sample, and the results are independent of the chemical form of hydrogen present. The authors have used the technique to measure H mass fractions as low as 50 mg/kg in titanium-alloy jet-engine compressor blades and to measure hydrogen in standards for neutron tomography.

  18. Effect of Cu content on the antibacterial activity of titanium-copper sintered alloys.

    PubMed

    Liu, Jie; Li, Fangbing; Liu, Cong; Wang, Hongying; Ren, Baorui; Yang, Ke; Zhang, Erlin

    2014-02-01

    The phase constitution and the microstructure Ti-x Cu (x=2, 5, 10 and 25 wt.%) sintered alloys were investigated by XRD and SEM and the antibacterial activity was assessed in order to investigate the effect of the Cu content on the antibacterial activity. The results have shown that Ti2Cu was synthesized as a main secondary phase in all Ti-Cu alloys while Cu-rich phase was formed in the alloys with 5 wt.% or more copper. Antibacterial tests have showed that the Cu content influences the antibacterial rate seriously and only the alloys with 5 wt.% or high Cu have a strong and stable antibacterial rate, which indicates that the Cu content in Ti-Cu alloys must be at least 5 wt.% to obtain strong and stable antibacterial property. The Cu content also influenced the Cu ion release behavior. High Cu ion release concentration and high Cu ion release rate were observed for Ti-Cu alloys with high Cu content. It was concluded that the Cu content affects the Cu existence and the Cu ion release behavior, which in turn influences the antibacterial property. It was thought that the Cu-rich phase should play an important role in the strong antibacterial activity.

  19. Numerical simulation of filler metal droplets spreading in laser brazing

    NASA Astrophysics Data System (ADS)

    Chen, Yanbin; Feng, Xiaosong; Li, Liqun

    2007-11-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry, and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot. The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  20. High-strength alloy with resistance to hydrogen-environment embrittlement

    NASA Technical Reports Server (NTRS)

    Mcnamara, T. G.

    1975-01-01

    Alloy is precipitation-hardened, high-strength, and low-thermal-expansion materials. It is iron-based and contains nickel and chromium at lower levels than high-strength alloys. It is readily welded and brazed and has good oxidation resistance. Tests indicated there was no reduction of notched or smooth strength.

  1. Pu-ZR Alloy high-temperature activation-measurement foil

    DOEpatents

    McCuaig, Franklin D.

    1977-08-02

    A nuclear reactor fuel alloy consists essentially of from slightly greater than 7 to about 4 w/o zirconium, balance plutonium, and is characterized in that the alloy is castable and is rollable to thin foils. A preferred embodiment of about 7 w/o zirconium, balance plutonium, has a melting point substantially above the melting point of plutonium, is rollable to foils as thin as 0.0005 inch thick, and is compatible with cladding material when repeatedly cycled to temperatures above 650.degree. C. Neutron flux densities across a reactor core can be determined with a high-temperature activation-measurement foil which consists of a fuel alloy foil core sandwiched and sealed between two cladding material jackets, the fuel alloy foil core being a 7 w/o zirconium, plutonium foil which is from 0.005 to 0.0005 inch thick.

  2. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  3. Technical Consultation of the International Space Station (ISS) Internal Active Thermal Control System (IATCS) Cooling Water Chemistry

    NASA Technical Reports Server (NTRS)

    Gentz, Steven J.; Rotter, Hank A.; Easton, Myriam; Lince, Jeffrey; Park, Woonsup; Stewart, Thomas; Speckman, Donna; Dexter, Stephen; Kelly, Robert

    2005-01-01

    The Internal Active Thermal Control System (IATCS) coolant exhibited unexpected chemical changes during the first year of on-orbit operation following the launch and activation in February 2001. The coolant pH dropped from 9.3 to below the minimum specification limit of 9.0, and re-equilibrated between 8.3 and 8.5. This drop in coolant pH was shown to be the result of permeation of CO2 from the cabin into the coolant via Teflon flexible hoses which created carbonic acid in the fluid. This unexpected diffusion was the result of having a cabin CO2 partial pressure higher than the ground partial pressure (average 4.0 mmHg vs. less than 0.2 mmHg). This drop in pH was followed by a concurrent increasing coolant nickel concentration. No other metal ions were observed in the coolant and based on previous tests, the source of nickel ion was thought to be the boron nickel (BNi) braze intermetallics used in the construction of HXs and cold plates. Specifically, BNi2 braze alloy was used for the IATCS IFHX and BNi3 braze alloy was used for the IATCS Airlock Servicing and Performance Checkout Unit (SPCU) HX and cold plates. Given the failure criticality of the HXs, a Corrosion Team was established by the IATCS CWG to determine the impact of the nickel corrosion on hardware performance life.

  4. Facile synthesis of PtAu alloy nanoparticles with high activity for formic acid oxidation

    SciTech Connect

    Zhang, Sheng; Shao, Yuyan; Yin, Geping; Lin, Yuehe

    2010-02-15

    We report the facile synthesis of carbon supported PtAu alloy nanoparticles with high electrocatalytic activity as the anode catalyst for direct formic acid fuel cells (DFAFCs). PtAu alloy nanopaticles are synthesized by co-reducing HAuCl4 and H2PtCl6 with NaBH4 in the presence of sodium citrate and then the nanoparticles are deposited on Vulcan XC-72R carbon support (PtAu/C). The obtained catalysts are characterized with X-ray diffraction (XRD) and transmission electron microscope (TEM), which reveal PtAu alloy formation with an average diameter of 4.6 nm. PtAu/C exhibits 8 times higher catalytic activity toward formic acid oxidation than Pt/C. The enhanced activity of PtAu/C catalyst is attributed to noncontinuous Pt sites formed in the presence of the neighbored Au sites, which promotes direct oxidation of formic acid by avoiding poison CO.

  5. 46 CFR 56.75-20 - Brazing qualification.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Brazing qualification. 56.75-20 Section 56.75-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PIPING SYSTEMS AND... and Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) and part 57 of...

  6. Brazed boron-silicon carbide/aluminum structural panels

    NASA Technical Reports Server (NTRS)

    Arnold, W. E., Jr.; Bales, T. T.; Brooks, T. G.; Lawson, A. G.; Mitchell, P. D.; Royster, D. M.; Wiant, R.

    1978-01-01

    Fluxless brazing process minimizes degradation of mechanical properties composite material of silicon carbide coated boron fibers in an aluminum matrix. Process is being used to fabricate full-scale Boron-Silicon Carbide/Aluminum-Titanium honeycomb core panels for flight testing and ground testing.

  7. Low-energy gamma ray inspection of brazed aluminum joints

    NASA Technical Reports Server (NTRS)

    Brown, J. A.

    1967-01-01

    Americium 241 serves as a suitable radioisotope /gamma ray source/ and exposure probe for radiographic inspection of brazed aluminum joints in areas of limited accessibility. The powdered isotope is contained in a sealed capsule mounted at the end of a spring-loaded pushrod in the probe assembly.

  8. Biologically activated noble metal alloys at the nanoscale: for lithium ion battery anodes.

    PubMed

    Lee, Yun Jung; Lee, Youjin; Oh, Dahyun; Chen, Tiffany; Ceder, Gerbrand; Belcher, Angela M

    2010-07-14

    We report the synthesis and electrochemical activity of gold and silver noble metals and their alloy nanowires using multiple virus clones as anode materials for lithium ion batteries. Using two clones, one for specificity (p8#9 virus) and one versatility (E4 virus), noble metal nanowires of high-aspect ratio with diameters below 50 nm were successfully synthesized with control over particle sizes, morphologies, and compositions. The biologically derived noble metal alloy nanowires showed electrochemical activities toward lithium even when the electrodes were prepared from bulk powder forms. The improvement in capacity retention was accomplished by alloy formation and surface stabilization. Although the cost of noble metals renders them a less ideal choice for lithium ion batteries, these noble metal/alloy nanowires serve as great model systems to study electrochemically induced transformation at the nanoscale. Given the demonstration of the electrochemical activity of noble metal alloy nanowires with various compositions, the M13 biological toolkit extended its utility for the study on the basic electrochemical property of materials.

  9. Minimum activation martensitic alloys for surface disposal after exposure to neutron flux

    DOEpatents

    Lechtenberg, Thomas

    1985-01-01

    Steel alloys for long-term exposure to neutron flux have a martensitic microstructure and contain chromium, carbon, tungsten, vanadium and preferably titanium. Activation of the steel is held to within acceptable limits for eventual surface disposal by stringently controlling the impurity levels of Ni, Mo, Cu, N, Co, Nb, Al and Mn.

  10. Electrocatalytic activity of Rh-Ru alloys in electroreduction process

    SciTech Connect

    Bukherissa, S.; Belik, V.V.; Kudryashov, I.V.; Meretskii, A.M.

    1986-04-01

    The authors study the kinetics of cathodic hydrogen evolution in 1 N H/sub 2/SO/sub 4/ and of maleic acid electroreduction in C/sub 4/H/sub 4/O/sub 4/ solutions of different concentrations in 1 N H/sub 2/SO/sub 4/ as a base electrolyte at Rh-Ru alloy ingots prepared by vacuum arc melting. The results of polarization measurements for cathodic hydrogen evolution were analyzed in semilogarithmic plots of overvoltage against the logarithm of current density. Over the range of current densities from 10/sup -5/ to 10/sup -3/ A/cm/sup 2/, the polarization curves exhibit distinctly linear sections and can be described by the Tafel equation.

  11. The influence of metallic brazing materials on the strain formation of internally water-cooled X-ray optics.

    PubMed

    Oberta, P; Kittler, M; Áč, V; Hrdý, J; Iragashi, N; Scheinost, A C; Uchida, Y

    2015-03-01

    A study of metallic brazing material for internally cooled optics is presented. The study shows the influence of the different material properties on the final quality of the bond in terms of diffracted wavefront distortion, i.e. enlargement of the rocking curve. By choosing the proper brazing material and applying the proper brazing conditions, the influence of the brazing material can be fully eliminated. Furthermore the degradation of some brazing material due to the extreme working conditions of the optics is presented. Measurement results from ESRF and KEK confirm the importance of the proper brazing material choice.

  12. ATR-A1 irradiation experiment on vanadium alloys and low activation steels

    SciTech Connect

    Tasi, H.; Strain, R.V.; Gomes, I.; Hins, A.G.; Smith, D.L.

    1996-04-01

    To study the mechanical properties of vanadium alloys under neutron irradiation at low temperatures, an experiment was designed and constructed for irradiation in the Advanced Test Reactor (ATR). The experiment contained Charpy, tensile, compact tension, TEM, and creep specimens of vanadium alloys. It also contained limited low-activation ferritic steel specimens as part of the collaborative agreement with Monbusho of Japan. The design irradiation temperatures for the vanadium alloy specimens in the experiment are {approx}200 and 300{degrees}C, achieved with passive gap-gap sizing and fill gas blending. To mitigate vanadium-to-chromium transmutation from the thermal neutron flux, the test specimens are contained inside gadolinium flux filters. All specimens are lithium-bonded. The irradiation started in Cycle 108A (December 3, 1995) and is expected to have a duration of three ATR cycles and a peak influence of 4.4 dpa.

  13. Brazed joints of CBN grains and AISI 1045 steel with AgCuTi-TiC mixed powder as filler materials

    NASA Astrophysics Data System (ADS)

    Ding, Wen-Feng; Xu, Jiu-Hua; Chen, Zhen-Zhen; Su, Hong-Hua; Fu, Yu-Can

    2011-12-01

    The brazing process of cubic boron nitride (CBN) grains and AISI 1045 steel with AgCuTi-TiC mixed powder as a filler material was carried out. The joining strength and the interfacial microstructure were investigated. The experimental results indicate that the spreading of the molten filler material on AISI 1045 steel is decreased with the increase of TiC content. A good interface is formed between the TiC particulates and AgCuTi alloy through the wetting behavior. In the case of AgCuTi+16wt% TiC, the strength of the brazed steel-to-steel joints reached the highest value of 95 MPa dependent upon the reinforcement effect of TiC particles within the filler layer. Brazing resultants of TiB2, TiB, and TiN are produced at the interface of the CBN grains and the AgCuTi-TiC filler layer by virtue of the interdiffusion of B, N, and Ti atoms.

  14. Polyhedral Palladium–Silver Alloy Nanocrystals as Highly Active and Stable Electrocatalysts for the Formic Acid Oxidation Reaction

    PubMed Central

    Fu, Geng-Tao; Liu, Chang; Zhang, Qi; Chen, Yu; Tang, Ya-Wen

    2015-01-01

    Polyhedral noble–metal nanocrystals have received much attention and wide applications as electrical and optical devices as well as catalysts. In this work, a straightforward and effective hydrothermal route for the controllable synthesis of the high-quality Pd–Ag alloy polyhedrons with uniform size is presented. The morphology, composition and structure of the Pd–Ag alloy polyhedrons are fully characterized by the various physical techniques, demonstrating the Pd–Ag alloy polyhedrons are highly alloying. The formation/growth mechanisms of the Pd–Ag alloy polyhedrons are explored and discussed based on the experimental observations and discussions. As a preliminary electrochemical application, the Pd–Ag alloy polyhedrons are applied in the formic acid oxidation reaction, which shows higher electrocatalytic activity and stability than commercially available Pd black due to the “synergistic effects” between Pd and Ag atoms. PMID:26329555

  15. Polyhedral Palladium-Silver Alloy Nanocrystals as Highly Active and Stable Electrocatalysts for the Formic Acid Oxidation Reaction

    NASA Astrophysics Data System (ADS)

    Fu, Geng-Tao; Liu, Chang; Zhang, Qi; Chen, Yu; Tang, Ya-Wen

    2015-09-01

    Polyhedral noble-metal nanocrystals have received much attention and wide applications as electrical and optical devices as well as catalysts. In this work, a straightforward and effective hydrothermal route for the controllable synthesis of the high-quality Pd-Ag alloy polyhedrons with uniform size is presented. The morphology, composition and structure of the Pd-Ag alloy polyhedrons are fully characterized by the various physical techniques, demonstrating the Pd-Ag alloy polyhedrons are highly alloying. The formation/growth mechanisms of the Pd-Ag alloy polyhedrons are explored and discussed based on the experimental observations and discussions. As a preliminary electrochemical application, the Pd-Ag alloy polyhedrons are applied in the formic acid oxidation reaction, which shows higher electrocatalytic activity and stability than commercially available Pd black due to the “synergistic effects” between Pd and Ag atoms.

  16. Flight service evaluation of two aluminum-brazed titanium spoilers

    NASA Technical Reports Server (NTRS)

    Boyer, R. R.

    1984-01-01

    The long-term service evaluation of two aluminum-brazed titanium (ABTi) honeycomb flight spoilers was concluded. The two spoilers had about 7.5 years of commercial flight experience on All Nippon Airways Model 737 aircraft. All Nippon Airways was selected because Japan has one of the most severe marine-industrial environments in the world. The results indicated that both flight spoilers still had the same load-carrying capability as when they were originally installed. No direct evidence of any corrosion was observed on either spoiler. Another significant accomplishment of this effort was the development of a braze design for efficiently distributing point loads from the fittings and skin into the honeycomb core.

  17. Effects of service environments on aluminum-brazed titanium (ABTi)

    NASA Technical Reports Server (NTRS)

    Cotton, W. L.

    1978-01-01

    Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

  18. Optical Measurement of the Connection State in Laser Brazing

    NASA Astrophysics Data System (ADS)

    Tenner, Felix; Ramoser, Stephan; Dobler, Michael; Zalevsky, Zeev; Schmidt, Michael

    The laser brazing of steel sheets is widely applied in car-body manufacturing. The critical value for the strength of the joint is the minimal connection width between the two sheets. However, this value is depending on the feed rate and power of the laser and the feed rate and preheating current of the filler wire used. Furthermore, the wetting behavior of the brazing solder is affected by the surface properties of the joining partners and is thus prone to errors. Currently, mostly destructive testing is used to evaluate the connection state. Therefore, we studied a novel optical measurement technique which is capable of remotely measuring oscillations of the joining partners. In the proposed study, we show how the oscillations are connected to the process behavior and the fusion area and how the setup might be applied as a post- and in-process measurement system.

  19. Separation and Sealing of a Sample Container Using Brazing

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Rivellini, Tommaso P.; Wincentsen, James E.; Gershman, Robert

    2007-01-01

    A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a dirty environment that may include a biological and/or chemical hazard; (2) sealing a lid onto the inner part of the container to hermetically enclose the sample; (3) separating the resulting hermetic container from the dirty environment; and (4) bringing that hermetic container, without any biological or chemical contamination of its outer surface, into a clean environment. The process is denoted S(exp 3)B (separation, seaming, and sealing using brazing) because sealing of the sample into the hermetic container, separating the container from the dirty environment, and bringing the container with a clean outer surface into the clean environment are all accomplished simultaneously with a brazing operation.

  20. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  1. Highly active PtAu alloy nanoparticle catalysts for the reduction of 4-nitrophenol.

    PubMed

    Zhang, Jianming; Chen, Guozhu; Guay, Daniel; Chaker, Mohamed; Ma, Dongling

    2014-02-21

    To enhance the catalytic activity of gold nanoparticles (AuNPs) for the hydrogenation of nitro-aromatic chemicals, Pt was introduced into AuNPs to form "bare" PtAu alloy NPs using a physical approach, pulsed laser ablation in liquid (PLAL), on single metal-mixture targets. These PLAL-NPs are deemed to favor catalysis due to the absence of any surfactant molecules on their unique "bare and clean" surface. The PLAL-NPs were facilely assembled onto CeO2 nanotubes (NTs) by simply mixing them without conducting any surface functionalization, representing another advantage of these NPs. Their catalytic activity was assessed in 4-nitrophenol (4-NP) hydrogenation. The reaction catalyzed by alloy-NP/CeO2-NT catalysts demonstrates a remarkably higher reaction rate in comparison with that catalyzed by pure Au and Pt NPs, and other similar Au and Pt containing catalysts reported recently. A "volcano-like" catalytic activity dependence of the alloy NPs on their chemical composition suggests a strong synergistic effect between Au and Pt in the 4-NP reduction, far beyond the simple sum of their individual contributions. It leads to the significantly enhanced catalytic activity of Pt30Au70 and Pt50Au50 alloy NPs, outperforming not only each single constituent, but also their physical mixtures and most recently reported AuNP based nanocatalysts. The favorable d-band center shift of Pt after alloying, and co-operative actions between Pt clusters and nearby Au (or mixed PtAu) sites were proposed as possible mechanisms to explain such a strong synergistic effect on catalysis.

  2. A preliminary report on the effect of elevated temperature exposure on the mechanical properties of titanium-alloy honeycomb-core sandwich panels.

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Cain, R. L.

    1971-01-01

    A study has been initiated to determine the effects of elevated-temperature exposure on the room-temperature mechanical properties of titanium honeycomb-core sandwich panels fabricated by brazing or spot diffusion bonding. Only flatwise tensile properties following exposure have been determined to date. Preliminary results indicate very little change in the flatwise tensile strength of sandwich panels fabricated by spot diffusion bonding following exposures of 10,000 hr at 600 and 800 F and 1000 hr at 1000 F. Titanium panels fabricated by using a Ti-Zr-Be braze alloy are susceptible to oxidation at elevated temperature and experience flatwise tensile strength degradation after continuous exposures of 7500 hr at 600 F, 1000 hr at 800 F, and less than 100 hr at 1000 F. It is possible that the exposure life of the brazed panels may be substantially increased if the panel edges are sealed to prevent oxidation of the braze alloy.

  3. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    NASA Astrophysics Data System (ADS)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  4. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    NASA Astrophysics Data System (ADS)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  5. Dispersed metal-toughened ceramics and ceramic brazing

    SciTech Connect

    Moorhead, A.J.; Tiegs, T.N.; Lauf, R.J.

    1983-01-01

    An alumina (Al/sub 2/O/sub 3/) based material that contains approximately 1 vol % finely dispersed platinum or chromium was developed for use in high temperature thermal-shock resistant electrical insulators. The work at ORNL is divided into two areas: (1) development of DMT ceramics; and (2) development of brazing filler metals suitable for making ceramic-to-ceramic and ceramic-to-metal brazements. The DMT ceramics and brazements are intended for service at elevated temperatures and at high stress levels in the dirty environments of advanced heat engines. The development and characterization of DMT ceramics includes processing (powder preparation, densification and heat treatment) and detailed measurement of mechanical and physical properties (strength, fracture toughness, and thermal conductivity). The brazing work includes: (1) the formulation and melting of small quantities of experimental brazing filler metals; (2) evaluation of the wetting and bonding behavior of these filler metals on Al/sub 2/O/sub 3/, partially stabilized zirconia and ..cap alpha..-SiC in a sessile drop apparatus; and (3) determine the short-term strength and fracture toughness of brazements.

  6. Catalytic activity and selectivity of mechanically alloyed nickel-zirconium and nickel-platinum-zirconium powders

    NASA Astrophysics Data System (ADS)

    Montes, Arvin Joseph

    2001-07-01

    Using a flow reactor, amorphous mechanically alloyed NiZr and NiPtZr powders milled in 1 x 10-6 Torr vacuum were studied as potential catalysts for the NO decomposition and Fischer-Tropsch reactions. A commercial Ni/SiO2-Al2O3 catalyst was tested under the same conditions and used as a standard for comparison. Material characterization of the catalysts in the as-received and after reaction conditions was achieved using B.E.T., CO chemisorption, TGA, XRD, SEM, and TEM. The TOF's of the mechanically alloyed Ni55Zr45 and Ni49PtZr 50 catalysts for the NO decomposition reaction at a reaction temperature of 673 K were two orders of magnitude greater than the commercial Ni/SiO 2-Al2O3 catalyst. The high activity of the mechanically alloyed catalysts for the NO decomposition reaction is believed to be due to an increase in the number of active sites, which occurred when the catalysts were exposed to reaction conditions. For the Fischer-Tropseh reaction, the most significant result was the selectivity of the mechanically alloyed NiZr and NiPtZr towards alkenes, compared to the commercial Ni/SiO2-Al 2O3 catalyst, which did not produce any alkenes. Fischer-Tropsch activity results for both the mechanically alloyed NiZr and NiPtZr catalysts showed the TOF to be an order of magnitude greater than the commercial Ni/SiO 2-Al2O3 catalyst. The high activity of the mechanically alloyed NiZr and NiPtZr catalysts was attributed to a strong metal support interaction between crystalline Ni-containing compounds and ZrOx, which formed during exposure to isothermal reaction conditions. The transformation of the mechanically alloyed catalysts into crystalline Ni/NiZr and ZrO x also affected the selectivity, resulting in a shift towards the production of primarily methane.

  7. Neutronics and activation analysis of lithium-based ternary alloys in IFE blankets

    DOE PAGES

    Jolodosky, Alejandra; Kramer, Kevin; Meier, Wayne; DeMuth, James; Reyes, Susana; Fratoni, Massimiliano

    2016-04-09

    Here we report that an attractive feature of using liquid lithium as the breeder and coolant in fusion blankets is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. The Lawrence Livermore National Laboratory is carrying an effort to develop a lithium-based alloy that maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) and at the same time reduces overall flammability concerns. This study evaluates the neutronics performance of lithium-based alloys inmore » the blanket of an inertial fusion energy chamber in order to inform such development. 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and the fusion energy multiplication factor (EMF). It was found that elements that exhibit low absorption cross sections and higher q-values such as lead, tin, and strontium, perform well with those that have high neutron multiplication such as lead and bismuth. These elements meet TBR constrains ranging from 1.02 to 1.1. However, most alloys do not reach EMFs greater than 1.15. Additionally, it was found that enriching lithium significantly increases the TBR and decreases the minimum lithium concentration by more than 60%. The amount of enrichment depends on how much total lithium is in the alloy to begin with. Alloys that performed well in the TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). Some of the activation results for alloys with tin, zinc, and gallium were in

  8. Overview of the multifaceted activities towards development and deployment of nuclear-grade FeCrAl Alloys

    SciTech Connect

    Field, Kevin G; Yamamoto, Yukinori; Pint, Bruce A; Terrani, Kurt A

    2016-01-01

    A large effort is underway under the leadership of US DOE Fuel Cycle R&D program to develop advanced FeCrAl alloys as accident tolerant fuel (ATF) cladding to replace Zr-based alloys in light water reactors. The primary motivation is the excellent oxidation resistance of these alloys in high-temperature steam environments right up to their melting point (roughly three orders of magnitude slower oxidation kinetics than zirconium). A multifaceted effort is ongoing to rapidly advance FeCrAl alloys as a mature ATF concept. The activities span the broad spectrum of alloy development, environmental testing (high-temperature high-pressure water and elevated temperature steam), detailed mechanical characterization, material property database development, neutron irradiation, thin tube production, and multiple integral fuel test campaigns. Instead of off-the-shelf commercial alloys that might not prove optimal for the LWR fuel cladding application, a large amount of effort has been placed on the alloy development to identify the most optimum composition and microstructure for this application. The development program is targeting a cladding that offers performance comparable to or better than modern Zr-based alloys under normal operating and off-normal conditions. This paper provides a comprehensive overview of the systematic effort to advance nuclear-grade FeCrAl alloys as an ATF cladding in commercial LWRs.

  9. The generation of wear-resistant antimicrobial stainless steel surfaces by active screen plasma alloying with N and nanocrystalline Ag.

    PubMed

    Dong, Yangchun; Li, Xiaoying; Sammons, Rachel; Dong, Hanshan

    2010-04-01

    Hospital-acquired infections (HAIs), a large proportion of which are derived from contact transmission, represent a massive global challenge. In this study a novel active screen plasma (ASP) alloying technology has been developed to generate highly durable antimicrobial surfaces by combining a wear-resistant S-phase with nanocrystalline silver for medical grade stainless steel. The phase constituent, microstructure, composition and surface roughness of the alloyed surfaces were fully characterized, and the surface hardness, wear resistance and antimicrobial efficiency of the treated surfaces were evaluated. Experimental results showed that the surface hardness and sliding wear resistance of medical grade 316LVM stainless steel can be effectively improved by the ASP alloying treatment; furthermore, the Ag alloyed S-phase can achieve 93% reduction in Escherichia coli (E. coli) after 6 h contact time. Therefore, the novel ASP alloying treatment can not only improve wear resistance but also confer antibacterial activity to stainless steel surfaces.

  10. Catalytic activity of bimetallic nickel alloys for solid-oxide fuel cell anode reactions from density-functional theory

    NASA Astrophysics Data System (ADS)

    An, Wei; Gatewood, Daniel; Dunlap, Brett; Turner, C. Heath

    2011-05-01

    We present density-functional theory calculations of the chemisorption of atomic species O, S, C, H and reaction intermediates OH, SH, and CHn (n = 1, 2, and 3) on M/Ni alloy model catalysts (M = Bi, Mo, Fe, Co, and Cu). The activity of the Ni alloy catalysts for solid-oxide fuel cell (SOFC) anode oxidation reactions is predicted, based on a simple descriptor, i.e., the binding energy of oxygen. First, we find that the binding of undesirable intermediates, such as C and S, can be inhibited and the catalytic activity of planar Ni-based anodes can be tuned towards oxidation by selectively forming a bimetallic surface alloy. In particular, Cu/Ni, Fe/Ni, and Co/Ni anode catalysts are found to be most active towards anode oxidation. On the other hand, the Mo/Ni alloy surface is predicted to be the most effective catalyst in terms of inhibiting the deposition of C and S (while still preserving relatively high catalytic activity). The formation of a surface alloy, which has the alloy element enriched on the topmost surface, was found to be critical to the activity of the Ni alloy catalysts.

  11. Antimicrobial activity of different copper alloy surfaces against copper resistant and sensitive Salmonella enterica.

    PubMed

    Zhu, Libin; Elguindi, Jutta; Rensing, Christopher; Ravishankar, Sadhana

    2012-05-01

    Copper has shown antibacterial effects against foodborne pathogens. The objective of this study was to evaluate the antibacterial activity of copper surfaces on copper resistant and sensitive strains of Salmonella enterica. Six different copper alloy coupons (60-99.9% copper) were tested along with stainless steel as the control. The coupons were surface inoculated with either S. Enteritidis or one of the 3 copper resistant strains, S. Typhimurium S9, S19 and S20; stored under various incubation conditions at room temperature; and sampled at various times up to 2 h. The results showed that under dry incubation conditions, Salmonella only survived 10-15 min on high copper content alloys. Salmonella on low copper content alloys showed 3-4 log reductions. Under moist incubation conditions, no survivors were detected after 30 min-2 h on high copper content alloys, while the cell counts decreased 2-4 logs on low copper content coupons. Although the copper resistant strains survived better than S. Enteritidis, they were either completely inactivated or survival was decreased. Copper coupons showed better antimicrobial efficacy in the absence of organic compounds. These results clearly show the antibacterial effects of copper and its potential as an alternative to stainless steel for selected food contact surfaces.

  12. Characterization of the corrosion resistance of several alloys to dilute biologically active solutions

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1990-01-01

    Sulfate reducing bacteria and acid producing bacteria/fungi detected in hygiene waters increased the corrosion rate in aluminum alloy. Biologically active media enhanced the formation of pits on metal coupons. Direct observation of gas evolved at the corrosion sample, coupled with scanning electron microscopy (SEM) and energy dispersive x-ray analysis of the corrosion products indicates that the corrosion rate is increased because the presence of bacteria favor the reduction of hydrogen as the cathodic reaction through the reaction of oxygen and water. SEM verifies the presence of microbes in a biofilm on the surface of corroding samples. The bacterial consortia are associated with anodic sites on the metal surface, aggressive pitting occurs adjacent to biofilms. Many pits are associated with triple points and inclusions in the aluminum alloy microstructure. Similar bacterial colonization was found on the stainless steel samples. Fourier transform Infrared Spectroscopy confirmed the presence of carbonyl groups in pitted areas of samples exposed to biologically active waters.

  13. Dealloying of mesoporous PtCu alloy film for the synthesis of mesoporous Pt films with high electrocatalytic activity.

    PubMed

    Li, Cuiling; Malgras, Victor; Aldalbahi, Ali; Yamauchi, Yusuke

    2015-02-01

    Mesoporous Pt film with highly electrocatalytic activity is successfully synthesized by dealloying of mesoporous PtCu alloy film prepared through electrochemical micelle assembly. The resulting mesoporous electrode exhibits high current density and superior stability toward the methanol oxidation reaction.

  14. A General Method for Multimetallic Platinum Alloy Nanowires as Highly Active and Stable Oxygen Reduction Catalysts.

    PubMed

    Bu, Lingzheng; Ding, Jiabao; Guo, Shaojun; Zhang, Xu; Su, Dong; Zhu, Xing; Yao, Jianlin; Guo, Jun; Lu, Gang; Huang, Xiaoqing

    2015-11-25

    An unconventional class of high-performance Pt alloy multimetallic nanowires (NWs) is produced by a general method. The obtained PtNi NWs exhibit amazingly specific and mass oxygen reduction reaction (ORR) activities with improvement factors of 51.1 and 34.6 over commercial Pt/C catalysts, respectively, and are also stable in ORR conditions, making them among the most efficient electrocatalysts for ORR.

  15. Method of making active magnetic refrigerant, colossal magnetostriction and giant magnetoresistive materials based on Gd-Si-Ge alloys

    DOEpatents

    Gschneidner, Jr., Karl A.; Pecharsky, Alexandra O.; Pecharsky, Vitalij K.

    2003-07-08

    Method of making an active magnetic refrigerant represented by Gd.sub.5 (Si.sub.x Ge.sub.1-x).sub.4 alloy for 0.ltoreq.x.ltoreq.1.0 comprising placing amounts of the commercially pure Gd, Si, and Ge charge components in a crucible, heating the charge contents under subambient pressure to a melting temperature of the alloy for a time sufficient to homogenize the alloy and oxidize carbon with oxygen present in the Gd charge component to reduce carbon, rapidly solidifying the alloy in the crucible, and heat treating the solidified alloy at a temperature below the melting temperature for a time effective to homogenize a microstructure of the solidified material, and then cooling sufficiently fast to prevent the eutectoid decomposition and improve magnetocaloric and/or the magnetostrictive and/or the magnetoresistive properties thereof.

  16. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    NASA Astrophysics Data System (ADS)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  17. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    NASA Astrophysics Data System (ADS)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  18. Effects of two ergonomic improvements in brazing coils of air-handler units.

    PubMed

    Loo, H S; Yeow, Paul H P

    2015-11-01

    The research aims to address the physically loading task and quality and productivity problems in the brazing of coils of air-handler units. Eight operators participated in two intervention studies conducted in a factory in Malaysia to compare the status quo brazing with (1) the use of a new twin-brazing torch that replaced the single-brazing gun and (2) brazing in a sitting position. The outcome measures are related to quality, productivity, monetary costs, body postures and symptoms. After baseline, Interventions I and II were applied for 3 months respectively. The results show a 58.9% quality improvement, 140% productivity increase and 113 times ROI. There was also a reduction in poor work postures e.g. in the raising of the arms and shoulders; bending, twisting and extending of the neck; and bending of left and right wrists, and the back. This research can be replicated in other factories that share similar processes.

  19. Effects of two ergonomic improvements in brazing coils of air-handler units.

    PubMed

    Loo, H S; Yeow, Paul H P

    2015-11-01

    The research aims to address the physically loading task and quality and productivity problems in the brazing of coils of air-handler units. Eight operators participated in two intervention studies conducted in a factory in Malaysia to compare the status quo brazing with (1) the use of a new twin-brazing torch that replaced the single-brazing gun and (2) brazing in a sitting position. The outcome measures are related to quality, productivity, monetary costs, body postures and symptoms. After baseline, Interventions I and II were applied for 3 months respectively. The results show a 58.9% quality improvement, 140% productivity increase and 113 times ROI. There was also a reduction in poor work postures e.g. in the raising of the arms and shoulders; bending, twisting and extending of the neck; and bending of left and right wrists, and the back. This research can be replicated in other factories that share similar processes. PMID:26154237

  20. Brazeability of powder aluminum brazing filler metals with non-corrosive flux

    SciTech Connect

    Takemoto, T.; Matsunawa, A.; Ujie, T.

    1994-12-31

    Various brazed aluminum products, mainly heat exchangers, have been widely used especially in automobiles and electric power industries. They have been produced by using brazing sheet; however, recently the demand to braze the complicated shape is increasing, leading to the necessity for setting brazing filler metal at braze parts instead of using brazing sheet. Therefore, the present work aimed to investigated the brazeability of aluminum powder filler metal in nitrogen gas atmosphere using KAIF{sub 4}-K{sub 3}AIF{sub 6} system noncorrosive brazing flux. By considering the applicability of filler metal, brazing pastes were made of powder filler metal, flux and organic binder. AI-Si powder brazing filler metals were made by automization. T-type specimen was made by A3003 base metal with thickness of 2 mm. in the present experiment, fillet formabiltity, the percentage of the length of formed fillet against the length of vertical member wall at each side, was adopted to evaluate brazeability. The shape of the atomized powder depended on atomize atmosphere and atomizing gas. Sound fillet formation was achieved on the full length of both sides of the vertical member under the condition of appropriate surface treatment and sufficient flux content. Decrease in flux content gave partial fillet formation at the opposite side of the paste set side. Further decrease brought the partial fillet formation at the paste set side also. The paste made of air-atomized powder required more flux content to achieve 100% fillet formation at the opposite side. On the other hand, argon-atomized powders formed fillet in full length using paste with less flux content. powders sorted to remove fine particles and powders with low oxygen content were found to be suitable for brazing filler metal powders, because they required less flux content to obtain 100% fillet formation under the same amount of paste.

  1. The structure and activity of silica-supported palladium-cobalt alloys. I. Alloy homogeneity, surface composition, and activity for neopentane conversion

    SciTech Connect

    Juszczyk, W.; Karpinski, Z.; Lomot, D.; Pielaszek, J. ); Paal, Z. ); Stakheev, A.Yu. )

    1993-08-01

    Chemisorption of H[sub 2] and CO, temperature-programmed reduction (TPR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and neopentane conversion show that differences in preparation method and overall metal loading lead to the formation of different Pd-Co bimetallic materials (changes in reducibility, metal particle size, and lateral homogeneity). Well-homogenized Pd-Co particles exhibit a very pronounced minimum in the plot of catalytic activity versus Pd-Co alloy composition. At the same time, a maximum exists in the isomerization selectivity vs the alloy composition. These deviations from the catalytic behavior of physical mixtures of the monometallic (Pd and Co) catalysts provide a basis for the estimation of how two metals interact with each other in a supported catalyst. Incipient wetness impregnation of silica by considerable amounts (10 wt%) of metal salts leads to the formation of catalyst precursors which are fully reduced at 380[degrees]C yielding good dispersion and lateral homogeneity. Chemisorption and in situ XRD studies are compatible with the kinetic investigations, but information on metal interaction by these methods is less clear. For high metal-loaded Pd-Co/SiO[sub 2] catalysts, comparison of H[sub 2] chemisorption and XRD data suggests surface enrichment in palladium, which is confirmed by XPS. 26 refs., 6 figs., 4 tabs.

  2. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    NASA Astrophysics Data System (ADS)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-10-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  3. Investigation of the Deformation Activation Volume of an Ultrafinegrained Ti50Ni50 Alloy

    NASA Astrophysics Data System (ADS)

    Gunderov, D. V.; Churakova, A. A.; Lukianov, A. V.; Prokofiev, E. A.; Prokoshkin, S. D.; Kreizberg, A. Yu.; Raab, G. I.; Sabirov, I. N.

    2015-10-01

    The mechanical properties, strain rate sensitivity (m) and deformation activation volume (ΔV) are investigated at the experimental temperatures from 20 to 400°C in a Ti50Ni50 alloy in a coarse-grained (CG) state with the austenite grain size D = 200 μm and in an ultrafine-grained (UFG) state with D = 700 μm following an ECAP treatment. It is observed that this treatment improves the yield strength of the alloy compared to its CG-state. The strain rate sensitivity, m, is found to be by a factor of 1.5-2 higher than that of CG-specimens; it increases with the temperature in both states of the material. As the temperature of the material in tension increases up to Т = 150-250°C, parameter ΔV increases to its maximum and with a further growth of the experimental temperature to 400°C, parameter ΔV decreases. The deformation activation volume of the alloy in the UFG-state is by a factor of 2-4 larger than that in the CG-state for the same experimental temperatures.

  4. Measurement of chemical activities of rare earths (RE: Ce, Pr, Sm and Eu) in cadmium alloy

    NASA Astrophysics Data System (ADS)

    Ghosh, Sajal; Ganesan, Rajesh; Sridharan, R.; Gnanasekaran, T.

    2015-12-01

    Activity of rare earth (RE) elements, Ce, Pr, Sm and Eu is measured in each of the cadmium rich binary alloys of RE, by making use of a molten salt based electrochemical cell. The binary alloy consists of a mixture of cadmium rich intermetallic compound and a liquid phase of known composition. Four independent cells are constructed; one for each of the rare earth elements and electromotive force (EMF) is measured as a function of temperature for each cell, respectively. Partial molar Gibbs energy of these rare earth metals in liquid cadmium is derived from the EMF output over a temperature range. Gibbs energy of formation of CeCd11, PrCd11, SmCd6 and EuCd11 are deduced from the measured EMF values and the reported literature data on the solubility of rare earth elements in liquid cadmium.

  5. Hollow raspberry-like PdAg alloy nanospheres: High electrocatalytic activity for ethanol oxidation in alkaline media

    NASA Astrophysics Data System (ADS)

    Peng, Cheng; Hu, Yongli; Liu, Mingrui; Zheng, Yixiong

    2015-03-01

    Palladium-silver (PdAg) alloy nanospheres with unique structure were prepared using a one-pot procedure based on the galvanic replacement reaction. Their electrocatalytic activity for ethanol oxidation in alkaline media was evaluated. The morphology and crystal structure of the samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). Electrochemical characterization techniques, including cyclic voltammetry (CV) and chronoamperometry (CA) measurements were used to analyze the electrochemical performance of the PdAg alloy nanospheres. The SEM and TEM images showed that the PdAg alloy nanospheres exhibit a hierarchical nanostructure with hollow interiors and porous walls. Compared to the commercial Pd/C catalyst, the as-prepared PdAg alloy nanospheres exhibit superior electrocatalytic activity and stability towards ethanol electro-oxidation in alkaline media, showing its potential as a new non-Pt electro-catalyst for direct alcohol fuel cells (DAFCs).

  6. Composition-controlled PtCo alloy nanocubes with tuned electrocatalytic activity for oxygen reduction.

    PubMed

    Choi, Sang-Il; Lee, Su-Un; Kim, Woo Youn; Choi, Ran; Hong, Kwangwoo; Nam, Ki Min; Han, Sang Woo; Park, Joon T

    2012-11-01

    Modification of the electronic structure and lattice contraction of Pt alloy nanocatalysts through control over their morphology and composition has been a crucial issue for improving their electrocatalytic oxygen reduction reaction (ORR) activity. In the present work, we synthesized PtCo alloy nanocubes with controlled compositions (Pt(x)Co NCs, x = 2, 3, 5, 7, and 9) by regulating the ratio of surfactants and the amount of Co precursor to elucidate the effect of the composition of nanocatalysts on their ORR activity. Pt(x)Co NCs had a Pt-skin structure after electrochemical treatment. The electrocatalysis experiments revealed a strong correlation between ORR activity and Co composition. Pt₃Co NCs exhibited the best ORR performance among the various Pt(x)Co NCs. From density functional theory calculations, a typical volcano-type relationship was established between ORR activity and oxygen binding energy (E(OB)) on NC surfaces, which showed that Pt₃Co NCs had the optimal E(OB) to achieve the maximum ORR activity. X-ray photoelectron spectroscopy and X-ray diffraction measurements demonstrated that the electronic structure and lattice contraction of the Pt(x)Co NCs could be tuned by controlling the composition of NCs, which are highly correlated with the trends of E(OB) change.

  7. Fast neutron activation analysis of oxide inclusions in magnesium alloy ingots

    NASA Astrophysics Data System (ADS)

    Fuerst, C. D.; James, W. D.

    1999-06-01

    Magnesium will have an increasingly important role to play in the automotive industry's materials strategy. In addition to its obvious use as a lightweight alternative, magnesium offers advantages in areas such as component integration and NVH (noise, vibration and harshness). Although the metallic composition of magnesium alloys has been carefully defined, there is no uniform industry standard for non-metallic inclusions, such as oxides, which are believed to adversely impact the material's strength. A definitive test has been needed, preferably one that provides a highly sensitive, calibrated, nondestructive evaluation of the metal's bulk oxide content. In response to this need, fast neutron activation analysis (FNAA) has emerged as an important tool for providing highly accurate quantitative information on the oxygen content in magnesium alloys. Oxygen levels from less than 50 to several thousand ppm have been observed in these alloys, with the highest levels concentrated at the top center of the ingot. Several operational procedures have been developed to optimize the analysis, including: a new automated, blank-free procedure which pneumatically transports machined magnesium cylinders between the irradiation and counting facilities; the use of an oxygen standard prepared from polyethylene and titanium dioxide, machined to match the sample dimensions; and implementation of new background subtraction software.

  8. A highly active and coke-resistant steam reforming catalyst comprising uniform nickel-iron alloy nanoparticles.

    PubMed

    Koike, Mitsuru; Li, Dalin; Nakagawa, Yoshinao; Tomishige, Keiichi

    2012-12-01

    Doing fine with Ni-Fe: The calcination and reduction of a hydrotalcite precursor containing Ni and Fe ions gives uniform Ni-Fe alloy nanoparticles mixed with Mg(Ni, Fe, Al)O particles. The uniformity of the Ni-Fe alloy nanoparticles is connected to the catalyst's high activity and resistance to coke formation in toluene and phenol steam reforming reactions.

  9. Strength testing of Ti-vapor-coated silicon nitride braze joints

    SciTech Connect

    Santella, M.L.

    1994-09-01

    Sintered silicon nitride was vacuum brazed to itself at 1130{degree}C with a Au-25Ni-25Pd wt % filler metal. Wetting was obtained by coating the Si{sub 3}N{sub 4} surfaces with titanium prior to brazing by electron beam evaporation. The brazed joints were virtually free of porosity. Metallographic analysis showed that Ti reacted with the Si{sub 3}N{sub 4}, to form a TiN reaction layer during brazing. Small amounts of Si and Ti dissolved in the filler metal layers but they did not appear to influence the mechanical properties of the braze layer. Flexure bars were made from the brazed coupons and tested at room temperature, 600C, 700C, and 800C in air. At 700C and below, fracture of the test bars occurred in the Si{sub 3}N{sub 4}, either near the brazed surfaces or at some distance into the monolithic material. The measured strength of joint specimens decreased slightly with increasing test temperature, and generally exceeded the intrinsic braze filler metal strength in this temperature range. It was also found that lapping the Si{sub 3}N{sub 4}, prior to Ti coating reduced the number of near-surface flaws and produced joints with higher average strength and lower scatter than those left in a ground condition. Specimens tested at 800C had very low strengths, and this behavior was related to the microstructure at the brazed Si{sub 3}N{sub 4} surfaces.

  10. Effect of La2O3 Nanoparticles on the Brazeability, Microstructure, and Mechanical Properties of Al-11Si-20Cu Alloy

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung Hwan; Jung, Jae Pil

    2016-08-01

    The Al-11Si-20Cu brazing alloy and its ex situ composite with the content ranging from 0.01 to 0.05 wt.% of La2O3 are produced by electromagnetic induction-cum-casting route. The brazeability of the alloy and composite samples are tested using the spreading technique according to JIS Z-3197 standard. The mechanical properties such as filler microhardness, tensile shear strength, and elongation of the brazed joints are evaluated in the as-brazed condition. It is reported that incorporation of an optimal amount of 0.05 wt.% of hard La2O3 nanoparticles in the Al-Si-Cu matrix inhibits the growth of the large CuAl2 intermetallic compounds (IMCs) and Si particles. As a consequence, the composite filler brazeability, microhardness, joint tensile shear strength, and elongation are improved significantly compared to those of monolithic Al-11Si-20Cu alloy.

  11. Effect of La2O3 Nanoparticles on the Brazeability, Microstructure, and Mechanical Properties of Al-11Si-20Cu Alloy

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung Hwan; Jung, Jae Pil

    2016-06-01

    The Al-11Si-20Cu brazing alloy and its ex situ composite with the content ranging from 0.01 to 0.05 wt.% of La2O3 are produced by electromagnetic induction-cum-casting route. The brazeability of the alloy and composite samples are tested using the spreading technique according to JIS Z-3197 standard. The mechanical properties such as filler microhardness, tensile shear strength, and elongation of the brazed joints are evaluated in the as-brazed condition. It is reported that incorporation of an optimal amount of 0.05 wt.% of hard La2O3 nanoparticles in the Al-Si-Cu matrix inhibits the growth of the large CuAl2 intermetallic compounds (IMCs) and Si particles. As a consequence, the composite filler brazeability, microhardness, joint tensile shear strength, and elongation are improved significantly compared to those of monolithic Al-11Si-20Cu alloy.

  12. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Chung, H.; Smith, D.L.

    1997-04-01

    The ATR-A1 irradiation experiment in the Advanced Test Reactor (ATR) was a collaborative U.S./Japan effort to study at low temperatures the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation was completed on May 5, 1996, as planned, after achieving an estimated neutron damage of 4.7 dpa in vanadium. The capsule has since been kept in the ATR water canal for the required radioactivity cool-down. Planning is underway for disassembly of the capsule and test specimen retrieval.

  13. In vitro activation of human fibroblasts by retrieved titanium alloy wear debris.

    PubMed

    Manlapaz, M; Maloney, W J; Smith, R L

    1996-05-01

    Titanium-aluminum-vanadium wear particles isolated from the soft-issue membrane of a failed total hip arthroplasty were added to human fibroblasts in cell culture. The cellular response to particle challenge was determined by assaying for levels of interleukin-1 beta, interleukin-6, tumor necrosis factor-alpha, prostaglandin E2, basic fibroblast growth factor, platelet-derived growth factor-AB, and transforming growth factor-beta. Collagenase and gelatinase activities were analyzed by zymography and [3H]collagen degradation. Cell viability was assessed by measuring the uptake of [3H]thymidine. Over the range of particle concentrations tested, cell viability, as demonstrated by [3H]thymidine uptake, remained unaffected. Fibroblasts exhibited a dose-dependent release of interleukin-6 in response to exposure to titanium-aluminum-vanadium particles. At 6 and 48 hours, the highest concentration of titanium alloy particles (0.189% [vol/vol]) resulted in 7-fold and 16-fold increases in interleukin-6 release, respectively, when compared with negative controls. Neither interleukin-1 beta nor tumor necrosis factor-alpha was detected in the culture medium at any particle concentration tested for both dermal and foreskin fibroblasts. The pattern of prostaglandin E2 release by fibroblasts mirrored the pattern of interleukin-6 release. Fibroblasts exposed to the highest concentration of titanium alloy particles showed an increase in collagenase activity, starting at 12 hours. When medium samples were treated with amino phenylmercuric acetate to activate latent enzymes, a statistically significant increase in collagenase activity was observed as early as 6 hours (p < 0.001). Substrate gel analysis of medium from fibroblasts stimulated by high particle concentrations also showed an increase in gelatinolytic activity when compared with unstimulated controls. Analysis of medium samples for growth factors showed an increase in basic fibroblast growth factor at low particle

  14. Active control of sound radiation from panels using embedded shape memory alloy fibers

    NASA Astrophysics Data System (ADS)

    Rogers, C. A.; Fuller, C. R.; Liang, C.

    1990-01-01

    The fundamental relations and techniques demonstrating active structural-acoustic control using shape memory alloy (SMA) reinforced composites are discussed. A symmetric SMA reinforced laminate is described by the governing equation, then the Rayleigh-Ritz method is used to obtain an approximate solution to the governing equation, and the assumed solution is employed for the necessary energy expression. Transmission of sound through the composite plates is analyzed, the calculated natural frequencies for the first ten natural frequencies of the inactivated and fully activated plate are presented, and the transmission loss for the SMA reinforced composite plates is calculated for both the activated and inactivated cases. It is shown that acoustically excited SMA reinforced composite plates have the ability to adaptively change radiation efficiency, transmission loss, and directivity patterns of transmitted sound.

  15. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  16. Stress level evaluation of thin films under thermal loading from a brazing process

    SciTech Connect

    Wang, Z.; Kuzay, T.M.

    1996-06-01

    X-ray front end beamline windows are made of thin beryllium foil that is commonly brazed or diffusion bonded onto a copper frame. In the brazing process, due to differences in the thermal expansion coefficient of the beryllium and copper materials, the beryllium film ends up in a state of very high level compression stress after cooling from 700{degrees}C (the brazing temperature) to room temperature. This makes the thin Be foil deform into a dome-shaped structure due to the usual asymmetrical geometry of the window. This paper studies the brazing process using a finite element method and explains the reason for such phenomena. Recommendations are offered for possible improvement in the bonding process of beryllium to the window block.

  17. Accelerator drift-tube braze-joint failures in the PIGMI APF cavity

    SciTech Connect

    Hansborough, L.D.; Levinson, L.S.; Reiswig, R.D.; Wilkerson, L.C.

    1981-01-01

    During the assembly of the Alternating Phase Focusing cavity for the PIGMI Prototype proton accelerator, recurring failures of drift-tube braze joints occurred. In the fabrication technique, a torch braze was used to attach the stems to both the drift-tube body and the stem termination; all materials used were stainless steel. The assemblies were copper plated, using bright-acid-leveling copper plating. Some braze joints, although satisfactorily tension-tested before plating, later failed at a relatively low loading. A detailed investigation of one drift tube indicated that residual copper-plating solution in the cooling passages acted to dissolve the braze solution over a period of weeks, leading to an eventual joint failure.

  18. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    SciTech Connect

    VAIDYA, RAJENDRA U; KAUTZ, DOUGLAS D.; GALLEGOS, DAVID E.

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  19. Projected Life of the SLAC Linac Braze Joints: Braze integrity and corrosion of cooling water hardware on accelerator sections

    SciTech Connect

    Glesener, W.F.; Garwin, E.L.; /SLAC

    2006-07-17

    The objective of this study was to ascertain the condition of braze joints and cooling water hardware from an accelerator section after prolonged use. Metallographic analysis was used to examine critical sites on an accelerator section that had been in use for more than 30 years. The end flange assembly showed no internal operational damage or external environmental effects. The cavity cylinder stack showed no internal operational damage however the internal surface was highly oxidized. The internal surface of the cooling water tubing was uniformly corroding at a rate of about 1 mil per year and showed no evidence of pitting. Tee fitting internal surfaces are corroding at non-uniform rates due to general corrosion and pitting. Remaining service life of the cooling water jacket is estimated to be about 20 years or year 2027. At this time, water supply pressure will exceed allowable fitting pressure due to corrosion of tubing walls.

  20. Synthesis and anti-bacterial activity of Cu, Ag and Cu-Ag alloy nanoparticles: A green approach

    SciTech Connect

    Valodkar, Mayur; Modi, Shefaly; Pal, Angshuman; Thakore, Sonal

    2011-03-15

    Research highlights: {yields} Synthesis of novel nanosized copper-silver alloys of different compositions. {yields} Completely green approach for synthesis of water soluble bimetallic nanoparticle. {yields} Interesting anti-bacterial activity of as synthesized metal and alloy nanoparticle. -- Abstract: Metallic and bimetallic nanoparticles of copper and silver in various proportions were prepared by microwave assisted chemical reduction in aqueous medium using the biopolymer, starch as a stabilizing agent. Ascorbic acid was used as the reducing agent. The silver and copper nanoparticles exhibited surface plasmon absorption resonance maxima (SPR) at 416 and 584 nm, respectively; while SPR for the Cu-Ag alloys appeared in between depending on the alloy composition. The SPR maxima for bimetallic nanoparticles changes linearly with increasing copper content in the alloy. Transmission electron micrograph (TEM) showed monodispersed particles in the range of 20 {+-} 5 nm size. Both silver and copper nanoparticles exhibited emission band at 485 and 645 nm, respectively. The starch-stabilized nanoparticles exhibited interesting antibacterial activity with both gram positive and gram negative bacteria at micromolar concentrations.

  1. GRCop-84: A High-Temperature Copper Alloy for High-Heat-Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) is a new high-temperature copper-based alloy. It possesses excellent high-temperature strength, creep resistance and low-cycle fatigue up to 700 C (1292 F) along with low thermal expansion and good conductivity. GRCop-84 can be processed and joined by a variety of methods such as extrusion, rolling, bending, stamping, brazing, friction stir welding, and electron beam welding. Considerable mechanical property data has been generated for as-produced material and following simulated braze cycles. The data shows that the alloy is extremely stable during thermal exposures. This paper reviews the major GRCop-84 mechanical and thermophysical properties and compares them to literature values for a variety of other high-temperature copper-based alloys.

  2. Applicability of Shape Memory Alloy Wire for an Active, Soft Orthotic

    NASA Astrophysics Data System (ADS)

    Stirling, Leia; Yu, Chih-Han; Miller, Jason; Hawkes, Elliot; Wood, Robert; Goldfield, Eugene; Nagpal, Radhika

    2011-07-01

    Current treatments for gait pathologies associated with neuromuscular disorders may employ a passive, rigid brace. While these provide certain benefits, they can also cause muscle atrophy. In this study, we examined NiTi shape memory alloy (SMA) wires that were annealed into springs to develop an active, soft orthotic (ASO) for the knee. Actively controlled SMA springs may provide variable assistances depending on factors such as when, during the gait cycle, the springs are activated; ongoing muscle activity level; and needs of the wearer. Unlike a passive brace, an active orthotic may provide individualized control, assisting the muscles so that they may be used more appropriately, and possibly leading to a re-education of the neuro-motor system and eventual independence from the orthotic system. A prototype was tested on a suspended, robotic leg to simulate the swing phase of a typical gait. The total deflection generated by the orthotic depended on the knee angle and the total number of actuators triggered, with a max deflection of 35°. While SMA wires have a high energy density, they require a significant amount of power. Furthermore, the loaded SMA spring response times were much longer than the natural frequency of an average gait for the power conditions tested. While the SMA wires are not appropriate for correction of gait pathologies as currently implemented, the ability to have a soft, actuated material could be appropriate for slower timescale applications.

  3. Tuning the activity of Pt(111) for oxygen electroreduction by subsurface alloying.

    PubMed

    Stephens, Ifan E L; Bondarenko, Alexander S; Perez-Alonso, Francisco J; Calle-Vallejo, Federico; Bech, Lone; Johansson, Tobias P; Jepsen, Anders K; Frydendal, Rasmus; Knudsen, Brian P; Rossmeisl, Jan; Chorkendorff, Ib

    2011-04-13

    To enable the development of low temperature fuel cells, significant improvements are required to the efficiency of the Pt electrocatalysts at the cathode, where oxygen reduction takes place. Herein, we study the effect of subsurface solute metals on the reactivity of Pt, using a Cu/Pt(111) near-surface alloy. Our investigations incorporate electrochemical measurements, ultrahigh vacuum experiments, and density functional theory. Changes to the OH binding energy, ΔE(OH), were monitored in situ and adjusted continuously through the subsurface Cu coverage. The incorporation of submonolayer quantities of Cu into Pt(111) resulted in an 8-fold improvement in oxygen reduction activity. The most optimal catalyst for oxygen reduction has an ΔE(OH) ≈ 0.1 eV weaker than that of pure Pt, validating earlier theoretical predictions. PMID:21417329

  4. Excavated Cubic Platinum-Tin Alloy Nanocrystals Constructed from Ultrathin Nanosheets with Enhanced Electrocatalytic Activity.

    PubMed

    Chen, Qiaoli; Yang, Yanan; Cao, Zhenming; Kuang, Qin; Du, Guifen; Jiang, Yaqi; Xie, Zhaoxiong; Zheng, Lansun

    2016-07-25

    Excavated polyhedral noble-metal materials that were built by the orderly assembly of ultrathin nanosheets have both large surface areas and well-defined facets, and therefore could be promising candidates for diverse important applications. In this work, excavated cubic Pt-Sn alloy nanocrystals (NCs) with {110} facets were constructed from twelve nanosheets by a simple co-reduction method with the assistance of the surface regulator polyvinylpyrrolidone. The specific surface area of the excavated cubic Pt-Sn NCs is comparable to that of commercial Pt black despite their larger particle size. The excavated cubic Pt-Sn NCs exhibited superior electrocatalytic activity in terms of both the specific area current density and the mass current density towards methanol oxidation. PMID:27325395

  5. A general method for multimetallic platinum alloy nanowires as highly active and stable oxygen reduction catalysts

    SciTech Connect

    Bu, Lingzheng; Ding, Jiabao; Yao, Jianlin; Huang, Xiaoqing; Guo, Shaojun; Zhang, Xu; Lu, Gang; Su, Dong; Zhu, Xing; Guo, Jun

    2015-10-13

    The production of inorganic nanoparticles (NPs) with precise control over structures has always been a central target in various fields of chemistry and physics because the properties of NPs can be desirably manipulated by their structure.[1-4] There has been an intense search for high-performance noble metal NP catalysts particular for Pt.[5-9] Precious platinum (Pt) NPs are active catalysts for various heterogeneous reactions and show particularly superior performance in both the anodic oxidation reaction and the cathodic ORR in the fuel cells, but their rare content and high cost largely impede the practical application.[10-12] A potential strategy to address this tremendous challenge is alloying Pt NPs with the transition metals (TM).[13-16]

  6. A general method for multimetallic platinum alloy nanowires as highly active and stable oxygen reduction catalysts

    DOE PAGES

    Bu, Lingzheng; Ding, Jiabao; Yao, Jianlin; Huang, Xiaoqing; Guo, Shaojun; Zhang, Xu; Lu, Gang; Su, Dong; Zhu, Xing; Guo, Jun

    2015-10-13

    The production of inorganic nanoparticles (NPs) with precise control over structures has always been a central target in various fields of chemistry and physics because the properties of NPs can be desirably manipulated by their structure.[1-4] There has been an intense search for high-performance noble metal NP catalysts particular for Pt.[5-9] Precious platinum (Pt) NPs are active catalysts for various heterogeneous reactions and show particularly superior performance in both the anodic oxidation reaction and the cathodic ORR in the fuel cells, but their rare content and high cost largely impede the practical application.[10-12] A potential strategy to address this tremendousmore » challenge is alloying Pt NPs with the transition metals (TM).[13-16]« less

  7. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Smith, D.L.; Matsui, H.

    1996-10-01

    The ATR-A1 irradiation experiment was a collaborative U.S./Japan effort to study at low temperature the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation started in the Advanced Test Reactor (ATR) on November 30, 1995, and ended as planned on May 5, 1996. Total exposure was 132.9 effective full power days (EFPDs) and estimated neutron damage in the vanadium was 4.7 dpa. The vehicle has been discharged from the ATR core and is scheduled to be disassembled in the next reporting period.

  8. Laser cladding of stainless steel with a copper-silver alloy to generate surfaces of high antimicrobial activity

    NASA Astrophysics Data System (ADS)

    Hans, Michael; Támara, Juan Carlos; Mathews, Salima; Bax, Benjamin; Hegetschweiler, Andreas; Kautenburger, Ralf; Solioz, Marc; Mücklich, Frank

    2014-11-01

    Copper and silver are used as antimicrobial agents in the healthcare sector in an effort to curb infections caused by bacteria resistant to multiple antibiotics. While the bactericidal potential of copper and silver alone are well documented, not much is known about the antimicrobial properties of copper-silver alloys. This study focuses on the antibacterial activity and material aspects of a copper-silver model alloy with 10 wt% Ag. The alloy was generated as a coating with controlled intermixing of copper and silver on stainless steel by a laser cladding process. The microstructure of the clad was found to be two-phased and in thermal equilibrium with minor Cu2O inclusions. Ion release and killing of Escherichia coli under wet conditions were assessed with the alloy, pure silver, pure copper and stainless steel. It was found that the copper-silver alloy, compared to the pure elements, exhibited enhanced killing of E. coli, which correlated with an up to 28-fold increased release of copper ions. The results show that laser cladding with copper and silver allows the generation of surfaces with enhanced antimicrobial properties. The process is particularly attractive since it can be applied to existing surfaces.

  9. Further Charpy impact test results of low activation ferritic alloys, irradiated at 430{degrees}C to 67 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    Miniature CVN specimens of four ferritic alloys, GA3X, F82H, GA4X and HT9, have been impact tested following irradiation at 430{degrees}C to 67 dpa. Comparison of the results with those of the previously tested lower dose irradiation condition indicates that the GA3X and F82H alloys, two primary candidate low activation alloys, exhibit virtually identical behavior following irradiation at 430{degrees}C to {approximately}67 dpa and at 370{degrees}C to {approximately}15 dpa. Very little shift is observed in either DBTT or USE relative to the unirradiated condition. The shifts in DBTT and USE observed in both GA4X and HT9 were smaller after irradiation at 430{degrees}C to {approximately}67 dpa than after irradiation at 370{degrees}C to {approximately}15 dpa.

  10. Biodegradable Mg-Cu alloy implants with antibacterial activity for the treatment of osteomyelitis: In vitro and in vivo evaluations.

    PubMed

    Li, Yang; Liu, Lina; Wan, Peng; Zhai, Zanjing; Mao, Zhenyang; Ouyang, Zhengxiao; Yu, Degang; Sun, Qi; Tan, Lili; Ren, Ling; Zhu, Zhenan; Hao, Yongqiang; Qu, Xinhua; Yang, Ke; Dai, Kerong

    2016-11-01

    Treatment of chronic osteomyelitis (bone infection) remains a clinical challenge; in particular, it requires an implantable material with improved antibacterial activity. Here, we prepared biodegradable magnesium (Mg)-copper (Cu) alloys with different Cu contents (0.05, 0.1, and 0.25 wt%) and assessed their potential for treating methicillin-resistant Staphylococcus aureus-induced osteomyelitis. We evaluated the microstructures, mechanical properties, corrosion behavior, and ion release of the alloys in vitro, and their biocompatibility and antibacterial activity in vitro and in vivo. The antibacterial activity of the Mg-Cu alloys in vitro was demonstrated by microbiological counting assays, bacterial viability assays, biofilm formation observations, and the expression of biofilm, virulence, and antibiotic-resistance associated genes. The antibacterial activity of Mg-Cu alloys in vivo was confirmed by imaging examination, microbiological cultures, and histopathology. The biocompatibility of Mg-Cu alloys was confirmed by cell proliferation, vitality, and morphology assays in vitro and Cu(2+) or Mg(2+) ion assays, blood biochemical tests, and histological evaluation in vivo. The alloy containing 0.25 wt% Cu exhibited the highest antibacterial activity among the tested alloys, with favorable biocompatibility. Collectively, our results indicate the potential utility of Mg-Cu alloy implants with 0.25 wt% Cu in treating orthopedic infections. PMID:27573133

  11. Effect of three adhesive primers on the bond strengths of four light-activated opaque resins to noble alloy.

    PubMed

    Yoshida, K; Kamada, K; Taira, Y; Atsuta, M

    2001-02-01

    The effect of commercial adhesive primers for noble metals on the bond strength of light-activated opaque resin has not been determined. This study evaluated the effect of three adhesive primers on the shear bond strengths of each of the four light-activated opaque resins to silver--palladium--copper--gold (Ag--Pd--Cu--Au) alloy. The adhesive primers Alloy Primer (AP), Metal Primer II (MPII) and Metaltite(MT) were used. Four commercial light-activated opaque resins (Axis (AX), Cesead II (CEII), Dentacolor(DE) and Solidex (SO) were used to bond a light-activated resin-veneered composite to Ag--Pd--Cu--Au alloy. The specimens were stored in water at 37 degrees C for 24 h and then immersed alternatively in water baths at 4 and 60 degrees C for 1 min each for up to 20,000 thermal cycles before shear mode testing at a cross-head speed of 0.5 mm min(-1). All the primers examined improved the shear bond strength between opaque resin and Ag--Pd--Cu--Au alloy compared with non-primed specimens prior to thermal cycling. After 20,000 thermal cycles, the bond strengths of combined use of AP and DE and that of MT and each of AX, CE or DE were significantly greater than any other groups. Significant difference was observed between the bond strengths at thermal cycles 0 and 20,000, with the combined use of MT and DE. With the combination of appropriate adhesive metal primers and light-activated opaque resins, complicated surface preparations of metal frameworks of resin-veneered prostheses that are composed of casting Ag-Pd-Cu-Au alloy may be negligible.

  12. Laser-Machined Shape Memory Alloy Sensors for Position Feedback in Active Catheters

    PubMed Central

    Tung, Alexander T.; Park, Byong-Ho; Liang, David H.; Niemeyer, Günter

    2008-01-01

    Catheter-based interventions are a form of minimally invasive surgery that can decrease hospitalization time and greatly lower patient morbidity compared to traditional methods. However, percutaneous catheter procedures are hindered by a lack of precise tip manipulation when actuation forces are transmitted over the length of the catheter. Active catheters with local shape-memory-alloy (SMA) actuation can potentially provide the desired manipulation of a catheter tip, but hysteresis makes it difficult to control the actuators. A method to integrate small-volume, compliant sensors on an active catheter to provide position feedback for control would greatly improve the viability of SMA-based active catheters. In this work, we describe the design, fabrication, and performance of resistance-based position sensors that are laser-machined from superelastic SMA tubing. Combining simple material models and rapid prototyping, we can develop sensors of appropriate stiffness and sensitivity with simple modifications in sensor geometry. The sensors exhibit excellent linearity over the operating range and are designed to be easily integrated onto an active catheter substrate. PMID:19759806

  13. Nanoporous PdZr surface alloy as highly active non-platinum electrocatalyst toward oxygen reduction reaction with unique structure stability and methanol-tolerance

    NASA Astrophysics Data System (ADS)

    Duan, Huimei; Xu, Caixia

    2016-06-01

    Nanoporous (NP) PdZr alloy with controllable bimetallic ratio is successfully fabricated by a simple dealloying method. By leaching out the more reactive Al from PdZrAl precursor alloy, NP-PdZr alloy with smaller ligament size was generated, characterized by the nanoscaled interconnected network skeleton and hollow channels extending in all three dimensions. Upon voltammetric scan in acid solution, the dissolution of surface Zr atoms generates the highly active Pd-Zr surface alloy with a nearly pure Pd surface and Pd-Zr alloy core. The NP-Pd80Zr20 surface alloy exhibits markedly enhanced specific and mass activities as well as higher catalytic stability toward oxygen reduction reaction (ORR) compared with NP-Pd and the state-of-the-art Pt/C catalysts. In addition, the NP-Pd80Zr20 surface alloy shows a better selectivity for ORR than methanol in the 0.1 M HClO4 and 0.1 M methanol mixed solution. X-ray photoelectron spectroscopy and density functional theory calculations both demonstrate that the weakened Pd-O bond and improved ORR performances in turn depend on the downshifted d-band center of Pd due to the alloying Pd with Zr (20 at.%). The as-made NP-PdZr alloy holds prospective applications as a cathode electrocatalyst in fuel-cell-related technologies with the advantages of superior overall ORR performances, unique structure stability, and easy preparation.

  14. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    NASA Astrophysics Data System (ADS)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  15. Cryogenic performance of slotted brazed Rene 41 honeycomb panels

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Swegle, A. R.

    1982-01-01

    Two brazed Rene 41 honeycomb panels that would incorporate a frame element were designed, fabricated and tested. The panels were representative of the lower surface of an advanced space transportation vehicle. The first panel was a two span panel supported by a center frame and on edges parallel to it. The second panel was a two span panel supported by a center frame and on edges parallel to it. The second panel was a three span panel supported on two frames and on edges parallel to the frames. Each panel had its outer skin slotted to reduce the thermal stresses of the panel skins. The first panel was tested under simulated boost conditions that included liquid hydrogen exposure of the frame and inner skin and radiant heat to 478K on the outer skins. The first panel was tested to investigate the effect of thermal stresses in skins and core caused by the panel being restrained by a cold integral frame and to observe the effects of frost formation and possible liquid air development in and around outer skin slots.

  16. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) for Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, Steven C.

    2005-01-01

    Recently, there has been a great deal of interest in research, development, and commercialization of solid oxide fuel cells. Joining and sealing are critical issues that will need to be addressed before SOFC's can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFC's. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steels. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA, and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and EDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  17. First principles investigation of the activity of thin film Pt, Pd and Au surface alloys for oxygen reduction.

    PubMed

    Tripkovic, Vladimir; Hansen, Heine Anton; Rossmeisl, Jan; Vegge, Tejs

    2015-05-01

    Further advances in fuel cell technologies are hampered by kinetic limitations associated with the sluggish cathodic oxygen reduction reaction. We have investigated a range of different formulations of binary and ternary Pt, Pd and Au thin films as electrocatalysts for oxygen reduction. The most active binary thin films are near-surface alloys of Pt with subsurface Pd and certain PdAu and PtAu thin films with surface and/or subsurface Au. The most active ternary thin films are with pure metal Pt or Pd skins with some degree of Au in the surface and/or subsurface layer and the near-surface alloys of Au with mixed Pt-Pd skins. The activity of the binary and ternary catalysts is explained through weakening of the OH binding energy caused by solute elements. However, given the low alloy formation energies it may be difficult to tune and retain the composition under operating conditions. This is particularly challenging for alloys containing Au due to a high propensity of Au to segregate to the surface. We also show that once Au is on the surface it will diffuse to defect sites, explaining why small amounts of Au retard dissolution of Pt nanoparticles. For the PtPd thin films there is no pronounced driving force for surface segregation, diffusion to defects or surface self-assembling. On the basis of stability and activity analysis we conclude that the near surface alloy of Pd in Pt and some PdAu binary and PtPdAu ternary thin films with a controlled amount of Au are the best catalysts for oxygen reduction. PMID:25865333

  18. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-24

    ... Order No. 5-2007 (67 FR 31160). Signed at Washington, DC, on August 16, 2010. David Michaels, Assistant... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29...

  19. Catalytic Activity of Platinum Monolayer on Iridium and Rhenium Alloy Nanoparticles for the Oxygen Reduction Reaction

    SciTech Connect

    Karan, Hiroko I.; Sasaki, Kotaro; Kuttiyiel, Kurian; Farberow, Carrie A.; Mavrikakis, Manos; Adzic, Radoslav R.

    2012-05-04

    A new type of electrocatalyst with a core–shell structure that consists of a platinum monolayer shell placed on an iridium–rhenium nanoparticle core or platinum and palladium bilayer shell deposited on that core has been prepared and tested for electrocatalytic activity for the oxygen reduction reaction. Carbon-supported iridium–rhenium alloy nanoparticles with several different molar ratios of Ir to Re were prepared by reducing metal chlorides dispersed on Vulcan carbon with hydrogen gas at 400 °C for 1 h. These catalysts showed specific electrocatalytic activity for oxygen reduction reaction comparable to that of platinum. The activities of PtML/PdML/Ir2Re1, PtML/Pd2layers/Ir2Re1, and PtML/Pd2layers/Ir7Re3 catalysts were, in fact, better than that of conventional platinum electrocatalysts, and their mass activities exceeded the 2015 DOE target. Our density functional theory calculations revealed that the molar ratio of Ir to Re affects the binding strength of adsorbed OH and, thereby, the O2 reduction activity of the catalysts. The maximum specific activity was found for an intermediate OH binding energy with the corresponding catalyst on the top of the volcano plot. The monolayer concept facilitates the use of much less platinum than in other approaches. Finally, the results with the PtML/PdML/Ir2Re electrocatalyst indicate that it is a promising alternative to conventional Pt electrocatalysts in low-temperature fuel cells.

  20. In vivo degradation behavior and biological activity of some new Mg-Ca alloys with concentration's gradient of Si for bone grafts

    NASA Astrophysics Data System (ADS)

    Trincă, Lucia Carmen; Fântânariu, Mircea; Solcan, Carmen; Trofin, Alina Elena; Burtan, Liviu; Acatrinei, Dumitru Mihai; Stanciu, Sergiu; Istrate, Bogdan; Munteanu, Corneliu

    2015-10-01

    Magnesium based alloys, especially Mg-Ca alloys, are biocompatible substrates with mechanical properties similar to those of bones. The biodegradable alloys of Mg-Ca provide sufficient mechanical strength in load carrying applications as opposed to biopolymers and also they avoid stress shielding and secondary surgery inherent with permanent metallic implant materials. The main issue facing a biodegradable Mg-Ca alloy is the fast degradation in the aggressive physiological environment of the body. The alloy's corrosion is proportional with the dissolution of the Mg in the body: the reaction with the water generates magnesium hydroxide and hydrogen. The accelerated corrosion will lead to early loss of the alloy's mechanical integrity. The degradation rate of an alloy can be improved mainly through tailoring the composition and by carrying out surface treatments. This research focuses on the ability to adjust degradation rate of Mg-Ca alloys by an original method and studies the biological activity of the resulted specimens. A new Mg-Ca alloy, with a Si gradient concentration from the surface to the interior of the material, was obtained. The surface morphology was investigated using scanning electron microscopy (VegaTescan LMH II, SE detector, 30 kV), X-ray diffraction (X'Pert equipment) and energy dispersive X-ray (Bruker EDS equipment). In vivo degradation behavior, biological compatibility and activity of Mg-Ca alloys with/without Si gradient concentration were studied with an implant model (subcutaneous and bony) in rats. The organism response to implants was characterized by using radiological (plain X-rays and computed tomography), biochemical and histological methods of investigation. The results sustained that Si gradient concentration can be used to control the rate of degradation of the Mg-Ca alloys for enhancing their biologic activity in order to facilitate bone tissue repair.

  1. Thermal analysis of brazing seal and sterilizing technique to break contamination chain for Mars sample return

    NASA Astrophysics Data System (ADS)

    Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

    2015-03-01

    The potential to return Martian samples to Earth for extensive analysis is in great interest of the planetary science community. It is important to make sure the mission would securely contain any microbes that may possibly exist on Mars so that they would not be able to cause any adverse effects on Earth's environment. A brazing sealing and sterilizing technique has been proposed to break the Mars-to-Earth contamination chain. Thermal analysis of the brazing process was conducted for several conceptual designs that apply the technique. Control of the increase of the temperature of the Martian samples is a challenge. The temperature profiles of the Martian samples being sealed in the container were predicted by finite element thermal models. The results show that the sealing and sterilization process can be controlled such that the samples' temperature is maintained below the potentially required level, and that the brazing technique is a feasible approach to break the contamination chain.

  2. Progress on Shape Memory Alloy Actuator Development for Active Clearance Control

    NASA Technical Reports Server (NTRS)

    DeCastro, Jonathan; Melcher, Kevin; Noebe, Ronald

    2006-01-01

    Results of a numerical analysis evaluating the feasibility of high-temperature shape memory alloys (HTSMA) for active clearance control actuation in the high-pressure turbine section of a modern turbofan engine has been conducted. The prototype actuator concept considered here consists of parallel HTSMA wires attached to the shroud that is located on the exterior of the turbine case. A transient model of an HTSMA actuator was used to evaluate active clearance control at various operating points in a test bed aircraft engine simulation. For the engine under consideration, each actuator must be designed to counteract loads from 380 to 2000 lbf and displace at least 0.033 in. Design results show that an actuator comprised of 10 wires 2 in. in length is adequate for control at critical engine operating points and still exhibit acceptable failsafe operability and cycle life. A proportional-integral-derivative (PID) controller with integrator windup protection was implemented to control clearance amidst engine transients during a normal mission. Simulation results show that the control system exhibits minimal variability in clearance control performance across the operating envelope. The final actuator design is sufficiently small to fit within the limited space outside the high-pressure turbine case and is shown to consume only small amounts of bleed air to adequately regulate temperature.

  3. Joining of SiC Fiber-Bonded Ceramics using Silver, Copper, Nickel, Palladium, and Silicon-Based Alloy Interlayers

    SciTech Connect

    Asthana, Rajiv; Singh, Mrityunjay; Lin, Hua-Tay; Matsunaga, Kenji; Ishikawa, Toshihiro

    2013-01-01

    SiC fiber-bonded ceramics, SA-Tyrannohex, (SA-THX) with perpendicular and parallel fiber orientations were brazed using Ag-, Ni- and Pd-base brazes, and four Si X (X: Ti, Cr, Y, Ta) eutectics. Outcomes were variable, ranging from bonded joints through partially bonded to un-bonded joints. Prominent Ti- and Si-rich interfaces developed with Cusil-ABA, Ticusil, and Copper-ABA and Ni- and Si-rich layers with MBF-20. Stress rupture tests at 650 and 750 C on Cusil-ABA-bonded joints revealed a temperature-dependent behavior for the perpendicular joints but not for the parallel joints with failure occurring at brazed interface. Higher-use temperatures can be targeted with eutectic Si Ti and Si Cr alloys.

  4. Gold/Palladium Alloy for Carbon-Halogen Bond Activation: An Unprecedented Halide Dependence.

    PubMed

    Dhital, Raghu Nath; Bobuatong, Karan; Ehara, Masahiro; Sakurai, Hidehiro

    2015-12-01

    New catalytic activity of gold/palladium alloy nanoclusters (NCs) for carbon-halogen bond activation is demonstrated. In the case of an aryl chloride, the inclusion of gold in a bimetallic catalyst is indispensable to achieve the coupling reactions. Gold has the unique effect of stabilizing palladium, such that Pd(2+) leached from clusters by means of spillover of chloride during oxidative addition. The thus-formed spillover intermediate further reacts heterogeneously in both Ullmann and Suzuki-type coupling reactions through a new type of mechanism. In the case of an aryl bromide, Ullmann coupling occurs through the spillover of bromide, similar to that of aryl chloride. However, a significant fraction of palladium also leached, which diminished the Ullmann coupling activity of the aryl bromide and, as a result, the order of reactivity was ArCl>ArBr. With regard to the activation of the C-Br bond towards a Suzuki-type reaction, the inclusion of a higher gold content in gold/palladium clusters stabilized palladium to prevent the leaching of Pd(2+) from the clusters by means of spillover of bromide. The spillover intermediate reacts heterogeneously with PhB(OH)2, palladium-rich gold/palladium, or pure palladium clusters; the oxidative addition of ArBr favors the extraction of palladium from the clusters, yielding Pd(2+) intermediates. The extracted intermediates react homogenously (Pd(2+/)Pd(0) catalysis) with PhB(OH)2, which results in the higher selectivity of the cross-coupling product. An initial step to observe such unprecedented halide dependency, together with the dynamic behavior of palladium on the surface of gold is the oxidative addition of Ar-X. A detailed insight into the first oxidative addition process was also examined by quantum chemical calculations.

  5. Combined in-situ dilatometer and contact angle studies of interfacial reaction kinetics in brazing.

    SciTech Connect

    Dave, V. R.; Javernick, D. A.; Thoma, D. J.; Cola, M. J.; Hollis, K. J.; Smith, F. M.; Dauelsberg, L. B.

    2001-01-01

    Multi-component dissimilar material braze joints as shown in Figure 1 consisting of dissimilar base materials, filler materials and wetting agents are of tantamount importance in a wide variely of applications. This work combines dilatometry and contact angle measurements to characterize in-situ the multiple interfacial reaction pathways that occur in such systems. Whereas both of these methods are commonly used tools in metallurgical investigation, their combined use within the context of brazing studies is new and offers considerable additional insight. Applications are discussed to joints made between Beryllium and Monel with TiH{sub 2} as the wetting agent and Cu-28%Ag as the filler material.

  6. Thermally activated dislocation creep model for primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M., Jr

    1995-12-31

    There is a growing awareness that awareness that environmentally assisted creep plays an important role in integranular stress corrosion cracking (IGSCC) of NiCrFe alloys in the primary coolant water environment of a pressurized water reactor (PWR). The expected creep mechanism is the thermally activated glide of dislocations. This mode of deformation is favored by the relatively low temperature of PWR operation combined with the large residual stresses that are most often identified as responsible for the SCC failure of plant components. Stress corrosion crack growth rate (CGR) equations that properly reflect the influence of this mechanism of crack tip deformation are required for accurate component life predictions. A phenomenological IGSCC-CGR model, which is based on an apriori assumption that the IGSCC-CGR is controlled by a low temperature dislocation creep mechanism, is developed in this report. Obstacles to dislocation creep include solute atoms such as carbon, which increase the lattice friction force, and forest dislocations, which can be introduced by cold prestrain. Dislocation creep also may be environmentally assisted due to hydrogen absorption at the crack tip. The IGSCC-CGR model developed here is based on an assumption that crack growth occurs by repeated fracture events occurring within an advancing crack-tip creep-fracture zone. Thermal activation parameters for stress corrosion cracking are obtained by fitting the CGR model to IGSCC-CGR data obtained on NiCrFe alloys, Alloy X-750 and Alloy 600. These IGSCC-CGR activation parameters are compared to activation parameters obtained from creep and stress relaxation tests. Recently reported CGR data, which exhibit an activation energy that depends on yield stress and the applied stress intensity factor, are used to benchmark the model. Finally, the effects of matrix carbon concentration, grain boundary carbides and absorbed hydrogen concentration are discussed within context of the model.

  7. Thermomechanical testing of FeNiCoTi shape memory alloy for active confinement of concrete

    NASA Astrophysics Data System (ADS)

    Chen, Qiwen; Andrawes, Bassem; Sehitoglu, Huseyin

    2014-05-01

    The thermomechanical properties of a new type of shape memory alloy (SMA), FeNiCoTi, are explored in this paper with the aim of examining the feasibility of using this new material as transverse reinforcement for concrete structures subjected to earthquake loading. One advantage of using FeNiCoTi alloy is its cost effectiveness compared to commonly studied NiTi alloy. Differential scanning calorimetry (DSC) tests are conducted to investigate the transformation temperatures of FeNiCoTi alloy under different heat treatment methods and prestrain schemes. First, a heat treatment method is established to produce FeNiCoTi alloy with wide thermal hysteresis that is pertinent to civil structural applications. Next, recovery stress tests are conducted to explore the effect of parameters including heating method, heating temperature, heating rate, heating protocol and prestrain level on the recovery stress. An optimum prestrain level is determined based on the recovery stress results. Moreover, cyclic tests are carried out to examine the cyclic response of FeNiCoTi alloy after stress recovery. Thermal cyclic tests are also carried out on the FeNiCoTi alloy to better understand the effect of temperature variation on the recovery stress. In addition, reheating of the FeNiCoTi alloy after deformation is conducted to examine the reusability of the material after being subjected to excessive deformation. Test results of the FeNiCoTi alloy indicate that this cost-effective SMA can potentially be a promising new material for civil structural applications.

  8. The role of vanadium additive in the activated sintering and shrinkage rate of tungsten-vanadium alloys

    NASA Astrophysics Data System (ADS)

    Arshad, Kameel; Zhang, Ying; Yuan, Yue; Zhao, Ming-Yue; Muhammad, Wazir; Zhou, Zhang-Jian; Lu, Guang-Hong

    2015-05-01

    Spark plasma sintering (SPS) is a common and effective way to fabricate tungsten-based materials for preliminary investigations of their application in fusion reactor. The selection of doping materials and their appropriate concentration in tungsten is important for activated consolidation and to improve the shrinkage rate during the sintering process. The impact of vanadium concentration on the shrinkage rate of tungsten-vanadium (W-V) alloys has been studied in this work. Improvement in the shrinkage rate and mechanical strength of W-V alloys has been achieved by increasing the V concentration. The residual porosity was gradually decreased and the activated sintering conditions got better with the increase of V concentration. The saturation of shrinkage rate has been found at 1550°C for W-10 wt.%V.

  9. Titanium oxynitride interlayer to influence oxygen reduction reaction activity and corrosion stability of Pt and Pt-Ni alloy.

    PubMed

    Tan, XueHai; Wang, Liya; Zahiri, Beniamin; Kohandehghan, Alireza; Karpuzov, Dimitre; Lotfabad, Elmira Memarzadeh; Li, Zhi; Eikerling, Michael H; Mitlin, David

    2015-01-01

    A key advancement target for oxygen reduction reaction catalysts is to simultaneously improve both the electrochemical activity and durability. To this end, the efficacy of a new highly conductive support that comprises of a 0.5 nm titanium oxynitride film coated by atomic layer deposition onto an array of carbon nanotubes has been investigated. Support effects for pure platinum and for a platinum (50 at %)/nickel alloy have been considered. Oxynitride induces a downshift in the d-band center for pure platinum and fundamentally changes the platinum particle size and spatial distribution. This results in major enhancements in activity and corrosion stability relative to an identically synthesized catalyst without the interlayer. Conversely, oxynitride has a minimal effect on the electronic structure and microstructure, and therefore, on the catalytic performance of platinum-nickel. Calculations based on density functional theory add insight with regard to compositional segregation that occurs at the alloy catalyst-support interface.

  10. Enhanced Electrocatalytic Activities of PtCuCoNi Three-Dimensional Nanoporous Quaternary Alloys for Oxygen Reduction and Methanol Oxidation Reactions.

    PubMed

    Fu, Shaofang; Zhu, Chengzhou; Du, Dan; Lin, Yuehe

    2016-03-01

    Control of morphology and composition could precisely and efficiently alter the catalytic properties of Pt-based materials, improving the electrocatalytic activity and durability. Here we proposed a rapid, controllable synthesis of three-dimensional PtCuCoNi quaternary alloys with low Pt-group metal, which were directly synthesized by reducing metal precursors in aqueous solution. The resultant quaternary alloys show excellent oxygen reduction and methanol oxidation reaction activities in acid solution. By rational tuning of the composition of PtCuCoNi alloys, they achieved a mass activity of 0.72 A/mgPt on the basis of Pt mass for oxygen reduction reaction. Moreover, the durability is also higher than that of commercial Pt/C catalyst. These PtCuCoNi quaternary alloys characterized by three-dimensional porous nanostructures hold attractive promise as substitutes for carbon-supported Pt catalysts with improved activity and stability.

  11. On the Challenges of Reducing Contact Resistances in Thermoelectric Generators Based on Half-Heusler Alloys

    NASA Astrophysics Data System (ADS)

    Ngan, Pham Hoang; Van Nong, Ngo; Hung, Le Thanh; Balke, Benjamin; Han, Li; Hedegaard, Ellen Marie Jensen; Linderoth, Søren; Pryds, Nini

    2016-01-01

    A method using fast hot pressing to join half-Heusler (HH) thermoelectric materials directly to an electrical current collector (Ag electrode) without using a third filler material is introduced. The compositions of the HH alloys used are Hf0.5Zr0.5CoSn0.2Sb0.8 and Ti0.6Hf0.4NiSn for p- and n-type, respectively. Using this method, the quality of the HH-electrode contacts is improved due to their low electrical contact resistance and less reaction-diffusion layer. The microstructure and chemical composition of the joints were examined using a scanning electron microscope equipped with energy-dispersive x-ray analysis. The electrical characteristics of the interfaces at the contacts were studied based on electrical contact resistance and Seebeck scanning microprobe measurements. In this paper, we show that joining the HH to a Ag electrode directly using fast hot pressing resulted in lower contact resistance and better performance compared with the method of using active brazing filler alloy.

  12. Elevated temperature creep properties of the 54Fe-29Ni-17Co "Kovar" alloy.

    SciTech Connect

    Stephens, John Joseph, Jr.; Rejent, Jerome Andrew; Schmale, David T.

    2009-01-22

    The outline of this presentation is: (1) Applications of Kovar Alloy in metal/ceramic brazing; (2) Diffusion bonding of precision-photoetched Kovar parts; (3) Sample composition and annealing conditions; (4) Intermediate temperature creep properties (350-650 C); (5) Power law creep correlations--with and without modulus correction; (6) Compressive stress-strain properties (23-900 C); (7) Effect of creep deformation on grain growth; and (8) Application of the power law creep correlation to the diffusion bonding application. The summary and conclusions are: Elevated temperature creep properties of Kovar from 750-900 C obey a power law creep equation with a stress exponent equal to 4.9, modulus compensated activation energy of 47.96 kcal/mole. Grain growth in Kovar creep samples tested at 750 and 800 C is quite sluggish. Significant grain growth occurs at 850 C and above, this is consistent with isothermal grain growth studies performed on Kovar alloy wires. Finite element analysis of the diffusion bonding of Kovar predict that stresses of 30 MPa and higher are needed for good bonding at 850 C, we believe that 'sintering' effects must be accounted for to allow FEA to be predictive of actual processing conditions. Additional creep tests are planned at 250-650 C.

  13. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  14. Three-dimensional hierarchical porous platinum-copper alloy networks with enhanced catalytic activity towards methanol and ethanol electro-oxidation

    NASA Astrophysics Data System (ADS)

    Fan, Yang; Liu, Pei-Fang; Zhang, Zong-Wen; Cui, Ying; Zhang, Yan

    2015-11-01

    Porous Pt-Cu alloy networks are synthesized through a one-pot hydrothermal process, with ethylene glycol as the reducing agent and the block copolymer Pluronic F127 as structure-directing agent. The structure, porosity and surface chemical state of as-prepared Pt-Cu alloy with different composition are characterized. The formation mechanism of the porous structure is investigated by time sequential experiments. The obtained Pt53Cu47 alloy possesses a unique 3D hierarchical porous network structure assembled by interconnected nanodendrites as building blocks. Because of the high surface area, concave surface topology and open porous structure, the Pt53Cu47 alloy catalyst exhibits enhanced catalytic activity towards methanol and ethanol electro-oxidation in comparison with commercial Pt black and the Pt73Cu27 alloy synthesized following the same process as Pt53Cu47.

  15. Thermal activation mechanisms and Labusch-type strengthening analysis for a family of high-entropy and equiatomic solid-solution alloys

    DOE PAGES

    Wu, Zhenggang; Gao, Yanfei; Bei, Hongbin

    2016-11-01

    To understand the underlying strengthening mechanisms, thermal activation processes are investigated from stress-strain measurements with varying temperatures and strain rates for a family of equiatomic quinary, quaternary, ternary, and binary, face-center-cubic-structured, single phase solid-solution alloys, which are all subsystems of the FeNiCoCrMn high-entropy alloy. Our analysis suggests that the Labusch-type solution strengthening mechanism, rather than the lattice friction (or lattice resistance), governs the deformation behavior in equiatomic alloys. First, upon excluding the Hall-Petch effects, the activation volumes for these alloys are found to range from 10 to 1000 times the cubic power of Burgers vector, which are much larger thanmore » that required for kink pairs (i.e., the thermal activation process for the lattice resistance mechanism in body-center-cubic-structured metals). Second, the Labusch-type analysis for an N-element alloy is conducted by treating M-elements (M < N) as an effective medium and summing the strengthening contributions from the rest of N-M elements as individual solute species. For all equiatomic alloys investigated, a qualitative agreement exists between the measured strengthening effect and the Labusch strengthening factor from arbitrary M to N elements based on the lattice and modulus mismatches. Furthermore, the Labusch strengthening factor provides a practical critique to understand and design such compositionally complex but structurally simple alloys.« less

  16. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, Melton E.

    1984-01-01

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  17. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, M.E.

    1982-09-03

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  18. Skylab experiment performance evaluation manual. Appendix G: Experiment M552 exothermic brazing (MSFC)

    NASA Technical Reports Server (NTRS)

    Thomas, O. H., Jr.

    1973-01-01

    Analyses for Experiment M552, Exothermic Brazing (MSFC), to be used for evaluating the performance of the Skylab corollary experiments under preflight, inflight, and post-flight conditions are presented. Experiment contingency plan workaround procedure and malfunction analyses are presented in order to assist in making the experiment operationally successful.

  19. Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics

    DOEpatents

    Moorhead, Arthur J.

    1988-04-05

    A method of joining ceramics and metals to themselves and to one another at about 800.degree. C. is described using a brazing filler metal consisting essentially of 35 to 50 at. % copper, 40 to 50 at. % silver, 1 to 15 at. % titanium, and 2 to 8 at. % tin. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  20. Copper-silver-titanium filler metal for direct brazing of structural ceramics

    DOEpatents

    Moorhead, Arthur J.

    1987-01-01

    A method of joining ceramics and metals to themselves and to one another is described using a brazing filler metal consisting essentially of 35 to 50 atomic percent copper, 15 to 50 atomic percent silver and 10 to 45 atomic percent titanium. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  1. Training Materials Sourcebook. Welding, Brazing, and Flame-Cutting. Voc./Tec. Resources Series Number 2.

    ERIC Educational Resources Information Center

    Canadian Commission of Employment and Immigration, Ottawa (Ontario).

    Second in a resource series (see note), this annotated bibliography provides detailed information on training curriculum and instructional materials for welding, brazing, and flame-cutting. The materials are divided into thirty-fie sections by topic and type. Specific topic areas include gas and arc welding; arc welding; oxyacetylene welding and…

  2. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... seams that are forged lap-welded or brazed and with water capacity (nominal) not over 1,000 pounds and a.... Content percent may not exceed the following: Carbon, 0.25; phosphorus, 0.045; sulphur, 0.050. (c...) Where: S = wall stress in psi; P = minimum test pressure prescribed for water jacket test or 450...

  3. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... seams that are forged lap-welded or brazed and with water capacity (nominal) not over 1,000 pounds and a.... Content percent may not exceed the following: Carbon, 0.25; phosphorus, 0.045; sulphur, 0.050. (c...) Where: S = wall stress in psi; P = minimum test pressure prescribed for water jacket test or 450...

  4. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... seams that are forged lap-welded or brazed and with water capacity (nominal) not over 1,000 pounds and a.... Content percent may not exceed the following: Carbon, 0.25; phosphorus, 0.045; sulphur, 0.050. (c...) Where: S = wall stress in psi; P = minimum test pressure prescribed for water jacket test or 450...

  5. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  6. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    NASA Technical Reports Server (NTRS)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  7. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  8. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  9. Facile One-Step Synthesis of Three-Dimensional Pd-Ag Bimetallic Alloy Networks and Their Electrocatalytic Activity toward Ethanol Oxidation.

    PubMed

    Fu, Shaofang; Zhu, Chengzhou; Du, Dan; Lin, Yuehe

    2015-07-01

    The three-dimensional palladium networks and palladium-silver bimetallic alloy networks were synthesized at room temperature on a large scale using a rapid and simple strategy. The results revealed that the morphology of the networks is not affected by the composition. We demonstrated that the as-prepared unsupported networks exhibited excellent electrochemical activity and stability toward ethanol oxidation reaction in alkaline media due to the formation of palladium-silver alloys as well as the porous nanostructures. The results indicate that the well-defined three-dimensional palladium-silver bimetallic alloy networks are promising catalysts for fuel cells.

  10. High-temperature thermodynamic activities of zirconium in platinum alloys determined by nitrogen-nitride equilibria

    SciTech Connect

    Goodman, D.A.

    1980-05-01

    A high-temperature nitrogen-nitride equilibrium apparatus is constructed for the study of alloy thermodynamics to 2300/sup 0/C. Zirconium-platinum alloys are studied by means of the reaction 9ZrN + 11Pt ..-->.. Zr/sub 9/Pt/sub 11/ + 9/2 N/sub 2/. Carful attention is paid to the problems of diffusion-limited reaction and ternary phase formation. The results of this study are and a/sub Zr//sup 1985/sup 0/C/ = 2.4 x 10/sup -4/ in Zr/sub 9/Pt/sub 11/ ..delta..G/sub f 1985/sup 0/C//sup 0/ Zr/sub 9/Pt/sub 11/ less than or equal to -16.6 kcal/g atom. These results are in full accord with the valence bond theory developed by Engel and Brewer; this confirms their prediction of an unusual interaction of these alloys.

  11. Hybrid LCA of a design for disassembly technology: active disassembling fasteners of hydrogen storage alloys for home appliances.

    PubMed

    Nakamura, Shinichiro; Yamasue, Eiji

    2010-06-15

    In the current recycling system of end-of-life (EoL) appliances, which is based on shredding, alloying elements tend to end up in the scrap of base metals. The uncontrolled mixing of alloying elements contaminates secondary metals and calls for dilution with primary metals. Active disassembling fastener (ADF) is a design for disassembly (DfD) technology that is expected to solve this problem by significantly reducing the extent of mixing. This paper deals with a life cycle assessment (LCA) based on the waste input-output (WIO) model of an ADF developed using hydrogen storage alloys. Special attention is paid to the issue of dilution of mixed iron scrap using pig iron in an electric arc furnace (EAF). The results for Japanese electrical and electronic appliances indicate superiority of the recycling system based on the ADF over the current system in terms of reduced emissions of CO(2). The superiority of ADF was found to increase with an increase in the requirement for dilution of scrap.

  12. Interaction behaviors at the interface between liquid Al-Si and solid Ti-6Al-4V in ultrasonic-assisted brazing in air.

    PubMed

    Chen, Xiaoguang; Yan, Jiuchun; Gao, Fei; Wei, Jinghui; Xu, Zhiwu; Fan, Guohua

    2013-01-01

    Power ultrasonic vibration (20 kHz, 6 μm) was applied to assist the interaction between a liquid Al-Si alloy and solid Ti-6Al-4V substrate in air. The interaction behaviors, including breakage of the oxide film on the Ti-6Al-4V surface, chemical dissolution of solid Ti-6Al-4V, and interfacial chemical reactions, were investigated. Experimental results showed that numerous 2-20 μm diameter-sized pits formed on the Ti-6Al-4V surface. Propagation of ultrasonic waves in the liquid Al-Si alloy resulted in ultrasonic cavitation. When this cavitation occurred at or near the liquid/solid interface, many complex effects were generated at the small zones during the bubble implosion, including micro-jets, hot spots, and acoustic streaming. The breakage behavior of oxide films on the solid Ti-6Al-4V substrate, excessive chemical dissolution of solid Ti-6Al-4V into liquid Al-Si, abnormal interfacial chemical reactions at the interface, and phase transformation between the intermetallic compounds could be wholly ascribed to these ultrasonic effects. An effective bond between Al-Si and Ti-6Al-4V can be produced by ultrasonic-assisted brazing in air.

  13. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  14. Sodium citrate assisted facile synthesis of AuPd alloy networks for ethanol electrooxidation with high activity and durability

    NASA Astrophysics Data System (ADS)

    Zhai, Yanling; Zhu, Zhijun; Lu, Xiaolin; Zhou, H. Susan

    2016-10-01

    The direct ethanol fuel cell is an emerging energy conversion device for which palladium is considered as the one of the most effective components for anode catalyst, however, its widespread application has been still limited by the activity and durability of the anode catalyst. In this work, AuPd alloy networks (NWs) are synthesized using H2PdCl4 and HAuCl4 as precursors reduced by NaBH4 in the presence of sodium citrate (SC). The results reveal that SC plays significant role in network structure, resulting in the enhanced electrocatalytic activity of the catalyst. This self-supported AuPd NWs catalyst exhibits much higher electrochemical catalytic activity than commercial Pd/C catalyst toward ethanol electrooxidation in alkaline solution. Significantly, AuPd NWs catalyst shows extremely high durability at the beginning of the chronoamperometry test, and as high as 49% of the mass current density (1.41 A/mgPd) remains after 4000 s current-time test at -0.3 V (vs. Ag/AgCl) in N2-saturated KOH-ethanol solution. This strategy provides a facile method for the preparation of alloy networks with high electrochemical activity, and can be potentially expanded to a variety of electrochemical applications.

  15. EBSD analysis of (10–12) twinning activity in Mg–3Al–1Zn alloy during compression

    SciTech Connect

    Wang, Bingshu; Deng, Liping; Guo, Ning; Xu, Zeren; Li, Qiang

    2014-12-15

    The (10–12) twinning activity of Mg–3Al–1Zn magnesium alloy during uniaxial compression at room temperature has been investigated by electron backscatter diffraction. The results indicated that the twinning activity was closely related with two angles: one was the angle between the c-axis and the compression direction and the other was the angle between the a-axis and the titling direction in the basal plane for a given relation between the c-axis and the compression direction. These two parameters can be used to explain which twinning variant will operate under the given strain path. For the grains containing a single (10–12) twinning variant, the (10–12) twinning variant occurred in a wide range of Schmid factor values (0 < Schmid factor < 0.5) and the Schmid factor rank of 1 or 2 was the most commonly observed. By contrast, for the grains containing two (10–12) twinning variants, the (10–12) twinning activity exhibited a stronger orientation dependence and the combinations of Schmid factor ranks 1–3 and 1–2 were the most commonly observed. - Highlights: • Twinning activity of AZ31 magnesium alloy was investigated by EBSD. • (10–12) twinning shows a strong orientation dependence. • Two angles can be used to explain which twin variant will operate.

  16. Effects of TiB2 particles and Ag on the activation energy of Ω phase in Al alloys

    NASA Astrophysics Data System (ADS)

    Melotti, F.; Hirst, T.; Dustan, A.; Griffiths, W. D.

    2016-03-01

    This work analyses the effects of TiB2 reinforcement particles and silver additions on the activation energy of the GP zones and the Ω phase in an aluminium matrix composite (AMC). Several additions of TiB2 and Ag were made to a 2xxx series alloy. Differential scanning calorimetry (DSC) was used to identify the temperature peaks and the Kissinger approach used to calculate activation energies. Results showed that the activation energy for the Ω phase was greatly reduced by the addition of both elements; however, the TiB2 particles were more effective. In addition, experimental results show that the lowest value of the activation energy, 68 kJmol-1, was not affected by the silver content. This value is lower than any value found in literature and suggests that the formation of the Ω phase is related to the pipe diffusion of Cu in Al.

  17. Electroplating on titanium alloy

    NASA Technical Reports Server (NTRS)

    Lowery, J. R.

    1971-01-01

    Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

  18. Structural evolution of Ag-Cu nano-alloys confined between AlN nano-layers upon fast heating.

    PubMed

    Janczak-Rusch, J; Chiodi, M; Cancellieri, C; Moszner, F; Hauert, R; Pigozzi, G; Jeurgens, L P H

    2015-11-14

    The structural evolution of a Ag-Cu/AlN nano-multilayer (NML), as prepared by magnetron-sputtering on a α-Al2O3 substrate, was monitored during fast heating by real-time in situ XRD analysis (at the synchrotron), as well as by ex situ microstructural analysis using SEM, XPS and in-house XRD. The as-deposited NML is constituted of alternating nano-layers (thickness ≈ 10 nm) of a chemically inert AlN barrier and a eutectic Ag-Cu(40at%) nano-alloy. The nano-alloy in the as-deposited state is composed of a fcc matrix of Ag nano-grains (≈6 nm), which are supersaturated by Cu, and some smaller embedded Cu rich nano-grains (≈4 nm). Heating up to 265 °C activates segregation of Cu out of the supersaturated Ag nano-grains phase, thus initiating phase separation. At T > 265 °C, the phase-separated Cu metal partially migrates to the top NML surface, thereby relaxing thermally-accumulated compressive stresses in the confined alloy nano-layers and facilitating grain coarsening of (still confined) phase-separated nano-crystallites. Further heating and annealing up to 420 °C results in complete phase separation, forming extended Ag and Cu domains with well-defined coherent Ag/AlN interfaces. The observed outflow of Cu well below the eutectic melting point of the bulk Ag-Cu alloy might provide new pathways for designing low-temperature nano-structured brazing materials.

  19. Mixed-phase Pd-Pt bimetallic alloy on graphene oxide with high activity for electrocatalytic applications

    NASA Astrophysics Data System (ADS)

    Khan, Majid; Yousaf, Ammar Bin; Chen, Mingming; Wei, Chengsha; Wu, Xibo; Huang, Ningdong; Qi, Zeming; Li, Liangbin

    2015-05-01

    Bimetallic PdPt alloy nanoparticles on graphene oxide (GO) have been prepared by a simple and facile chemical route, in which the reduction of metal precursors is carried out using CO as a reductant. Structural and morphological characterizations of GO/PdPt composites are performed using X-ray diffraction, X-ray photoelectron spectroscopy analysis and transmission electron microscopy. It is found that PdPt bimetallic nanoparticles are successfully synthesized and uniformly attached on the graphene sheets. The electrocatalytic and electrochemical properties of GO/PdPt composites including methanol oxidation reaction (MOR), oxygen reduction reaction (ORR) and methanol tolerant oxygen reduction reaction (MTORR) are studied in HClO4 aqueous solution. A significant improvement in the electrocatalytic activities is observed by increasing the atomic ratio of Pt in PdPt bimetallic alloys compared to the freestanding Pd nanoparticles on GO. The prepared GO/PdPt composites with an (Pd:Pt) atomic ratio of 40:60 exhibits higher methanol oxidation activity, higher specific ORR activity and better tolerance to CO poisoning. The results can be attributed to the collective effects of the PdPt nanoparticles and the enhanced electron transfer of graphene.

  20. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    NASA Astrophysics Data System (ADS)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  1. Activity and diffusivity of oxygen in liquid Ag-Yb1Ba2Cu3 and Tl1Ba2Ca2Cu3 alloys

    NASA Astrophysics Data System (ADS)

    Chou, H.; Chen, H. S.; Fang, W. C.; Wu, M. K.

    1992-12-01

    We have measured the activity and diffusivity of oxygen in liquid Ag-Yb1Ba2Cu3 and Tl1Ba2Ca2Cu3 at 930 and 900 °C, respectively, by a modified coulometric titration method on the galvanic cell: O_ in liquid alloys/yttria stabilized zirconia/air, Pt. The standard Gibbs formation energy and the diffusivity of oxygen in liquid Ag-Yb1Ba2Cu3 alloy for 1/2O2(1 atm)→O_(1 at. %) are determined to be ΔG=-247.4 kJ/g atom, and D=1.52×10-4 cm2/s. The oxygen solubility Cs in the Ag-Yb1Ba2Cu3 alloy is 0.0913 at. %, a factor of 5.5 higher than that in Yb1Ba2Cu3 alloy. The addition of Ag does not alter the growth mechanism and the oxygen diffusion controls the film growth. The growth speed is enhanced as a result of the enhanced oxygen solubility. ΔG and the diffusion coefficient of oxygen in the Tl1Ba2Ca2Cu3 liquid alloy are -257 kJ/g atom and 1.2×10-4 cm2/s, respectively. The oxygen solubility of the Tl1Ba2Ca2Cu3 alloy at 900 °C is found to be very high at ˜5.74 at. %. All thermodynamic data for oxygen in the precursor alloys are consistent with each other but there is a deviation of activity coefficient with composition for the different alloys from the theoretical model.

  2. Catalytic activity of Pd-doped Cu nanoparticles for hydrogenation as a single-atom-alloy catalyst.

    PubMed

    Cao, Xinrui; Fu, Qiang; Luo, Yi

    2014-05-14

    The single atom alloy of extended surfaces is known to provide remarkably enhanced catalytic performance toward heterogeneous hydrogenation. Here we demonstrate from first principles calculations that this approach can be extended to nanostructures, such as bimetallic nanoparticles. The catalytic properties of the single-Pd-doped Cu55 nanoparticles have been systemically examined for H2 dissociation as well as H atom adsorption and diffusion, following the concept of single atom alloy. It is found that doping a single Pd atom at the edge site of the Cu55 shell can considerably reduce the activation energy of H2 dissociation, while the single Pd atom doped at the top site or in the inner layers is much less effective. The H atom adsorption on Cu55 is slightly stronger than that on the Cu(111) surface; however, a larger nanoparticle that contains 147 atoms could effectively recover the weak binding of the H atoms. We have also investigated the H atom diffusion on the 55-atom nanoparticle and found that spillover of the produced H atoms could be a feasible process due to the low diffusion barriers. Our results have demonstrated that facile H2 dissociation and weak H atom adsorption could be combined at the nanoscale. Moreover, the effects of doping one more Pd atom on the H2 dissociation and H atom adsorption have also been investigated. We have found that both the doping Pd atoms in the most stable configuration could independently exhibit their catalytic activity, behaving as two single-atom-alloy catalysts.

  3. Mechanical and microstructural behavior of brazed aluminum / stainless steel mixed joints

    NASA Astrophysics Data System (ADS)

    Fedorov, V.; Weis, S.; Wagner, G.

    2016-03-01

    There is a requirement to combine different materials such as aluminum and stainless steel in industrial applications like automotive heat exchangers. Brazing offers the possibility to reduce the joining temperature in comparison to welding due to the lower liquidus temperature of the fillers. In the present work, the mechanical and microstructural behavior of aluminum / stainless steel mixed joints is investigated. The specimens are produced by induction brazing using an AlSi10filler and a non-corrosive flux. To evaluate the mechanical properties of the joints, tensile tests at elevated temperatures are carried out. Additionally, long-term thermal exposure experiments are done in order to investigate the changes in the microstructure.

  4. Evidence of alloy formation during the activation of graphite-supported palladium-cobalt catalysts

    SciTech Connect

    Noronha, F.B.; Schmal, M.; Frety, R.; Bergeret, G.; Moraweck, B.

    1999-08-15

    Magnetism, XRD, and EXAFS analyses were used to study the formation of a solid solution on Pd-Co/G catalysts during reduction treatment. After reduction at 773 K, magnetic measurements revealed the formation of a Pd-Co alloy. XRD analysis in situ allowed one to follow the alloy process during the increase of the reduction temperature. The XRD results showed the presence of a heterogeneous solid solution after reduction at 773 K. Pd and Co K-edge EXAFS analysis confirmed that bimetallic particles with a palladium- and cobalt-rich phase were formed. The formation of a solid solution decreased the adsorption strength of 1,3-butadiene on new Pd sites modified by Co. Palladium-cobalt catalysts are useful for methanol and ethanol formation from synthesis gas at high pressure.

  5. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    NASA Astrophysics Data System (ADS)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  6. Novel Approach to Increase the Energy-related Process Efficiency and Performance of Laser Brazing

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Radel, T.; Vollertsen, F.

    Although laser brazing is well established, the energy-related efficiency of this joining method is quite low. That is because of low absorptivity of solid-state laser radiation, especially when copper base braze metals are used. Conventionally the laser beam is set close to the vertical axis and the filler wire is delivered under a flat angle. Therefore, the most of the utilized laser power is reflected and thus left unexploited. To address this situation an alternative processing concept for laser brazing, where the laser beam is leading the filler wire, has been investigated intending to make use of reflected shares of the laser radiation. Process monitoring shows, that the reflection of the laser beam can be used purposefully to preheat the substrate which is supporting the wetting and furthermore increasing the efficiency of the process. Experiments address a standard application from the automotive industry joining zinc coated steels using CuSi3Mn1 filler wire. Feasibility of the alternative processing concept is demonstrated, showing that higher processing speeds can be attained, reducing the required energy per unit length while maintaining joint properties.

  7. Simultaneous separation, seaming, and sealing using brazing (S3B) for sample containerization and planetary protection

    NASA Astrophysics Data System (ADS)

    Bar-Cohen, Yoseph; Wu, Jiunnjenq; Olorunsola, Ayoola K.; Rivellini, Tommaso P.; Bley, Susan; Wincentsen, James; Gershman, Robert

    2005-05-01

    Any future NASA mission would require protection of our planet from the risk of possibly returning uncontrolled biological materials. For this purpose, it is necessary to contain the acquired samples and destroy any potential biological materials that may contaminate the external surface of the container while protecting the sample itself for further analysis. A novel method that allows simultaneous separation, seaming and sealing using brazing (S3B) process for sample containerization and planetary protection has been conceived and demonstrated. A double wall container is used with clean inner-walls allowing brazing the container base (containing the sample) to its lid while separating it from the support mount and assuring its seal. The use of brazing materials that melt at temperatures that are higher than 500°C assures sterilization of the exposed areas that can potentially be contaminated by biological materials from Mars and other planets. The results of this study and the issues that were identified to require attention will be described and discussed.

  8. Mechanical Characterization of Reactively Brazed Metal-Composite Joints for Heat Rejection Systems

    NASA Technical Reports Server (NTRS)

    Morscher, Gregory N.; Asthana, Rajiv; Singh, Mrityunjay; Shpargel, Tarah

    2005-01-01

    The joining of metal tubes to composite plates is required for heat-rejection components in several space applications. Currently a number of different braze compositions are being evaluated as to their effectiveness. Such tube-plate configurations cannot be represented by traditional methods of testing, e.g., lap joints. The joined region is not between two flat surfaces, but rather between a flat surface and a curved surface. Therefore, several tests have been employed to ascertain the effectiveness of the different braze approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these "tube tests" will be discussed for the three different braze compositions, Cu-ABA, Ti-Cu-Sil, and Ti-Cu-Ni. In addition, fracture analysis of the failed joints was performed and offers insights into the cause of joint failure and the distinctions which need to be made between the "strength" of a joint versus the "load carrying ability" of a joint.

  9. Effect of ZrO2 Nanoparticles on the Microstructure of Al-Si-Cu Filler for Low-Temperature Al Brazing Applications

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung-Hwan; Jung, Do-Hyun; Jung, Jae-Pil

    2016-01-01

    In this study, the effect of ZrO2 nanoparticles on Al-12Si-20Cu alloy has been studied as a filler metal for aluminum brazing. The microstructural and thermal characterizations are performed using X-ray diffraction (XRD), scanning electron microscope (SEM), and differential thermal analysis (DTA). The intermetallic compound (IMC) phases are identified by the energy-dispersive spectroscopy analysis coupled with the SEM. The filler spreading test is performed according to JIS-Z-3197 standard. XRD and SEM analyses confirm the presence of Si particles, the CuAl2 ( θ) intermetallic, and the eutectic structures of Al-Si, Al-Cu, and Al-Si-Cu in the Al matrix in the monolithic and composite samples. It is observed that when the ZrO2 is added in the alloy, the CuAl2 IMCs and Si particles are found to be dispersed uniformly in the Al matrix up to 0.05 wt pct ZrO2. DTA results show that the liquidus temperature of Al-12Si-20Cu filler metal is dropped from ~806.78 K to 804.6 K (533.78 °C to 531.6 °C) with a lowering of 2 K (2 °C) in liquidus temperature, when the amount of ZrO2 is increased up to 0.05 wt pct. It is also shown that the presence of ZrO2 nanoparticles in the filler metal has no deleterious effect on wettability up to 0.05 wt pct of ZrO2. The ultimate tensile strength and elongation percentage are also found to improve with the addition of ZrO2 nanoparticles in the Al-12Si-20Cu alloy.

  10. Surface microstructure and antibacterial property of an active-screen plasma alloyed austenitic stainless steel surface with Cu and N.

    PubMed

    Dong, Y; Li, X; Bell, T; Sammons, R; Dong, H

    2010-10-01

    Antibacterial modification of medical materials has already been developed as a potentially effective method for preventing device-associated infections. However, the thin layer generated, often less than 1 µm, cannot ensure durability for metal devices in constant use. A novel stainless steel surface with both a quick bacterial killing rate and durability has been developed by synthesizing Cu and a supersaturated phase (S-phase) using a new active screen plasma alloying technology. This paper investigated the microstructure of a multilayer (using EDS/WDS, SEM, TEM and XRD) and the viability of bacteria attached to biofunctional surfaces (using the spread plate method). The experimental results demonstrate that the plasma alloyed multilayered surface case consists of three sublayers: a nano-crystalline (Fe, Cr, Ni)3N deposition layer (∼200 nm), a unique Cu-containing face-centred cubic (f.c.c.) γ'-M4N (M=Fe, Cr, Ni, Cu) layer and a Cu/N S-phase layer. The thicknesses of the total treated case and the Cu-containing layers are 15 and 8 µm, respectively. Copper exists as substitutional atoms in the γ'-M4N (with a constant concentration of about 5 at%) and in the S-phase lattice (reduces from 5 to 0 at%). The crystal constant of the Cu/N S-phase layer ranged from 0.386 to 0.375 nm, which is expanded by γ from 4.4% to 7.5%. An effective reduction of 99% of Escherichia coli (E. coli) within 3 h was achieved by contact with the homogeneous Cu alloyed surface. No viable E. coli was found after 6 h (100% killed). PMID:20876967

  11. Effect of oxide layer modification of CoCr stent alloys on blood activation and endothelial behavior.

    PubMed

    Milleret, Vincent; Ziogas, Algirdas; Buzzi, Stefano; Heuberger, Roman; Zucker, Arik; Ehrbar, Martin

    2015-04-01

    CoCr alloys, in particular MP35N and L605, are extensively used in biomedical implants, for example for coronary stents. In practice, these alloys present a moderately hydrophobic surface which leads to significant platelet adhesion and consequently to risk of early thrombosis or in-stent restenosis. Surface modification of biomedical implants is known to alter their biological performances. In this study we focused on the alteration of in vitro biological responses of human cells contacting CoCr surfaces with engineered oxide layers. XPS analysis was performed to determine the composition of the oxide layer of differently treated CoCr while the bulk properties were not modified. An extensive characterization of the surfaces was performed looking at surface roughness, wettability and charge. After static exposure to blood, strongly reduced platelet and increased polymorphonuclear neutrophil adhesion were observed on treated versus untreated surfaces. Comparisons of treated and untreated samples provide evidence for wettability being an important player for platelet adhesion, although multiple factors including surface oxide chemistry and charge might control polymorphonuclear neutrophil adhesion. The differently treated surfaces were shown to be equally suitable for endothelial cell proliferation. We herein present a novel approach to steer biological properties of CoCr alloys. By adjusting their oxide layer composition, substrates were generated which are suitable for endothelial cell growth and at the same time show an altered (reduced) blood contact activation. Such treatments are expected to lead to stents of highly reproducible quality with minimal thrombogenicity and in-stent restenosis, while maintaining rapid re-endothelialization after coronary angioplasty.

  12. Microstructural characterization and mechanical property of active soldering anodized 6061 Al alloy using Sn-3.5Ag-xTi active solders

    SciTech Connect

    Wang, Wei-Lin Tsai, Yi-Chia

    2012-06-15

    Active solders Sn-3.5Ag-xTi varied from x = 0 to 6 wt.% Ti addition were prepared by vacuum arc re-melting and the resultant phase formation and variation of microstructure with titanium concentration were analyzed using X-ray diffraction, optical microscopy and scanning electron microscopy. The Sn-3.5Ag-xTi active solders are used as metallic filler to join with anodized 6061 Al alloy for potential applications of providing a higher heat conduction path. Their joints and mechanical properties were characterized and evaluated in terms of titanium content. The mechanical property of joints was measured by shear testing. The joint strength was very dependent on the titanium content. Solder with a 0.5 wt.% Ti addition can successfully wet and bond to the anodized aluminum oxide layers of Al alloy and posses a shear strength of 16.28 {+-} 0.64 MPa. The maximum bonding strength reached 22.24 {+-} 0.70 MPa at a 3 wt.% Ti addition. Interfacial reaction phase and chemical composition were identified by a transmission electron microscope with energy dispersive spectrometer. Results showed that the Ti element reacts with anodized aluminum oxide to form Al{sub 3}Ti-rich and Al{sub 3}Ti phases at the joint interfaces. - Highlights: Black-Right-Pointing-Pointer Active solder joining of anodized Al alloy needs 0.5 wt.% Ti addition for Sn-3.5Ag. Black-Right-Pointing-Pointer The maximum bonding strength occurs at 3 wt.% Ti addition. Black-Right-Pointing-Pointer The Ti reacts with anodized Al oxide to form Al{sub 3}Ti-rich and Al{sub 3}Ti at joint interface.

  13. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  14. Method of making active magnetic refrigerant materials based on Gd-Si-Ge alloys

    DOEpatents

    Pecharsky, Alexandra O.; Gschneidner, Jr., Karl A.; Pecharsky, Vitalij K.

    2006-10-03

    An alloy made of heat treated material represented by Gd.sub.5(Si.sub.xGe.sub.1-x).sub.4 where 0.47.ltoreq.x.ltoreq.0.56 that exhibits a magnetic entropy change (-.DELTA.S.sub.m) of at least 16 J/kg K, a magnetostriction of at least 2000 parts per million, and a magnetoresistance of at least 5 percent at a temperature of about 300K and below, and method of heat treating the material between 800 to 1600 degrees C. for a time to this end.

  15. Amorphous silicon-carbon alloys and amorphous carbon from direct methane and ethylene activation by ECR

    SciTech Connect

    Conde, J.P.; Chu, V.; Giorgis, F.; Pirri, C.F.; Arekat, S.

    1997-07-01

    Hydrogenated amorphous silicon-carbon alloys are prepared using electron-cyclotron resonance (ECR) plasma-enhanced chemical vapor deposition. Hydrogen is introduced into the source resonance cavity as an excitation gas. Silane is introduced in the main chamber in the vicinity of the plasma stream, whereas the carbon source gases, methane or ethylene, are introduced either with the silane or with the hydrogen as excitation gases. The effect of the type of carbon-source gas, excitation gas mixture and silane-to-carbon source gas flow ratio on the deposition rate, bandgap, subgap density of states, spin density and hydrogen evolution are studied.

  16. Influence of copper content on the electrocatalytic activity toward methanol oxidation of CoχCuy alloy nanoparticles-decorated CNFs

    PubMed Central

    Ghouri, Zafar Khan; Barakat, Nasser A. M.; Kim, Hak Yong

    2015-01-01

    In this study, CoCu alloy nanoparticles-incorporated carbon nanofibers are introduced as effective non precious electrocatalyst for methanol oxidation in alkaline medium. The introduced electrocatalyst has been synthesized by simple and effective process; electrospinning. Typically, calcination, in nitrogen atmosphere, of electrospun nanofibers composed of cobalt acetate, copper acetate and poly (vinyl alcohol) leads to form carbon nanofibers decorated by CoCu nanoparticles. The nanofibrous morphology and alloy structure have been confirmed by SEM, TEM and XRD analyses. Investigation of the electrocatalytic activity indicates that copper content has strong influence, the alloy nanoparticles having the composition Cu5%Co95% showed distinct high performance; 100 times higher than other formulations. Overall, the introduced study revealed the veil about the distinct role of copper in enhancing the electrocatalytic activity of cobalt-based materials. PMID:26568442

  17. Influence of copper content on the electrocatalytic activity toward methanol oxidation of CoχCuy alloy nanoparticles-decorated CNFs

    NASA Astrophysics Data System (ADS)

    Ghouri, Zafar Khan; Barakat, Nasser A. M.; Kim, Hak Yong

    2015-11-01

    In this study, CoCu alloy nanoparticles-incorporated carbon nanofibers are introduced as effective non precious electrocatalyst for methanol oxidation in alkaline medium. The introduced electrocatalyst has been synthesized by simple and effective process; electrospinning. Typically, calcination, in nitrogen atmosphere, of electrospun nanofibers composed of cobalt acetate, copper acetate and poly (vinyl alcohol) leads to form carbon nanofibers decorated by CoCu nanoparticles. The nanofibrous morphology and alloy structure have been confirmed by SEM, TEM and XRD analyses. Investigation of the electrocatalytic activity indicates that copper content has strong influence, the alloy nanoparticles having the composition Cu5%Co95% showed distinct high performance; 100 times higher than other formulations. Overall, the introduced study revealed the veil about the distinct role of copper in enhancing the electrocatalytic activity of cobalt-based materials.

  18. Correlation between theoretical descriptor and catalytic oxygen reduction activity of graphene supported palladium and palladium alloy electrocatalysts

    NASA Astrophysics Data System (ADS)

    Seo, Min Ho; Choi, Sung Mook; Lee, Dong Un; Kim, Won Bae; Chen, Zhongwei

    2015-12-01

    The oxygen reduction reaction, ORR, performances of graphene-supported palladium (Pd) and palladium alloys (Pd3X: X = Ag, Co and Fe) catalysts with highly dispersed catalyst particles are investigated in acidic and alkaline conditions using a rotating disk electrode, RDE. Graphene nanosheet, GNS, supported Pd based catalysts are fabricated without surfactant through the impregnation of Pd and 2nd metal precursors on GNS, leading to small and uniformly dispersed nanoparticles, even when high metal loading of up to 60 wt.% are deposited on supports. The ab-initio density functional theory, DFT, calculations, which are based on the d-band center theory, have been applied to correlate with the results of the ORR performances obtained by half-cell tests. Additionally, the cohesive energy, Ecoh, and dissolution potential, Um, for the Pd nanoparticles have been calculated to understand thermodynamic stability. To elucidate the d-band center shift, the Pd 3d5/2 core-level binding energies for Pd/GNS, Pd3Ag/GNS, Pd3Fe/GNS and Pd3Co/GNS have been investigated by X-ray photoelectron spectroscopy, XPS. The GNS-supported Pd, or Pd-based alloy-nanoparticle catalyst shows good ORR activity under acidic and alkaline conditions, suggesting it may offer potential replacement for Pt for use in cathode electrodes of anion-exchange membrane fuel cell, AEMFC, and acid based polymer electrolyte fuel cell, PEMFC.

  19. The antimicrobial activity of copper and copper alloys against nosocomial pathogens and Mycobacterium tuberculosis isolated from healthcare facilities in the Western Cape: an in-vitro study.

    PubMed

    Mehtar, S; Wiid, I; Todorov, S D

    2008-01-01

    Clinical isolates of meticillin-resistant Staphylococcus aureus (MRSA), Klebsiella pneumoniae, Pseudomonas aeruginosa, Acinetobacter baumannii, Candida albicans and Mycobacterium tuberculosis (MTB) were tested against copper (Cu) and its alloys. Stainless steel and polyvinylchloride (PVC) were used as controls. The amount of Cu required to inhibit test isolates at room temperature (24 degrees C) and at 4 degrees C was determined. At room temperature, Cu, DZR Brass (Cu 62%, Pb 2.5%, arsenate 0.13% and Zn 22.5%) and Brass 70/30 (Cu 70% and zinc 30%) inhibited C. albicans and K. pneumoniae at 60 min; nickel silver (NiAg) inhibited C. albicans at 60 min and K. pneumoniae at 270 min. P. aeruginosa was inhibited by Brass 70/30 and nickel silver (NiAg) at 180 min and at 270 min by Cu and DZR. Cu and DZR inhibited A. baumannii at 180 min while the other alloys were effective at 360 min. Stainless steel and PVC showed little or no inhibitory activity. Two M. tuberculosis strains, one isoniazid resistant (R267) and the other multidrug resistant (R432), demonstrated growth inhibition with Cu of 98% and 88% respectively compared with PVC; the other alloys were less active. Time to positivity (TTP) for R267 was >15 days with Cu and 11 days for the other alloys; with R432 it was 5 days. Effective inhibition of nosocomial pathogens and MTB by Cu and alloys was best when the Cu content was >55%.

  20. Preparation of Pt Ag alloy nanoisland/graphene hybrid composites and its high stability and catalytic activity in methanol electro-oxidation

    PubMed Central

    2011-01-01

    In this article, PtAg alloy nanoislands/graphene hybrid composites were prepared based on the self-organization of Au@PtAg nanorods on graphene sheets. Graphite oxides (GO) were prepared and separated to individual sheets using Hummer's method. Graphene nano-sheets were prepared by chemical reduction with hydrazine. The prepared PtAg alloy nanomaterial and the hybrid composites with graphene were characterized by SEM, TEM, and zeta potential measurements. It is confirmed that the prepared Au@PtAg alloy nanorods/graphene hybrid composites own good catalytic function for methanol electro-oxidation by cyclic voltammograms measurements, and exhibited higher catalytic activity and more stability than pure Au@Pt nanorods and Au@AgPt alloy nanorods. In conclusion, the prepared PtAg alloy nanoislands/graphene hybrid composites own high stability and catalytic activity in methanol electro-oxidation, so that it is one kind of high-performance catalyst, and has great potential in applications such as methanol fuel cells in near future. PMID:21982417

  1. Preparation of Pt Ag alloy nanoisland/graphene hybrid composites and its high stability and catalytic activity in methanol electro-oxidation.

    PubMed

    Feng, Lili; Gao, Guo; Huang, Peng; Wang, Xiansong; Zhang, Chunlei; Zhang, Jiali; Guo, Shouwu; Cui, Daxiang

    2011-01-01

    In this article, PtAg alloy nanoislands/graphene hybrid composites were prepared based on the self-organization of Au@PtAg nanorods on graphene sheets. Graphite oxides (GO) were prepared and separated to individual sheets using Hummer's method. Graphene nano-sheets were prepared by chemical reduction with hydrazine. The prepared PtAg alloy nanomaterial and the hybrid composites with graphene were characterized by SEM, TEM, and zeta potential measurements. It is confirmed that the prepared Au@PtAg alloy nanorods/graphene hybrid composites own good catalytic function for methanol electro-oxidation by cyclic voltammograms measurements, and exhibited higher catalytic activity and more stability than pure Au@Pt nanorods and Au@AgPt alloy nanorods. In conclusion, the prepared PtAg alloy nanoislands/graphene hybrid composites own high stability and catalytic activity in methanol electro-oxidation, so that it is one kind of high-performance catalyst, and has great potential in applications such as methanol fuel cells in near future. PMID:21982417

  2. Preparation of Pt Ag alloy nanoisland/graphene hybrid composites and its high stability and catalytic activity in methanol electro-oxidation

    NASA Astrophysics Data System (ADS)

    Feng, Lili; Gao, Guo; Huang, Peng; Wang, Xiansong; Zhang, Chunlei; Zhang, Jiali; Guo, Shouwu; Cui, Daxiang

    2011-10-01

    In this article, PtAg alloy nanoislands/graphene hybrid composites were prepared based on the self-organization of Au@PtAg nanorods on graphene sheets. Graphite oxides (GO) were prepared and separated to individual sheets using Hummer's method. Graphene nano-sheets were prepared by chemical reduction with hydrazine. The prepared PtAg alloy nanomaterial and the hybrid composites with graphene were characterized by SEM, TEM, and zeta potential measurements. It is confirmed that the prepared Au@PtAg alloy nanorods/graphene hybrid composites own good catalytic function for methanol electro-oxidation by cyclic voltammograms measurements, and exhibited higher catalytic activity and more stability than pure Au@Pt nanorods and Au@AgPt alloy nanorods. In conclusion, the prepared PtAg alloy nanoislands/graphene hybrid composites own high stability and catalytic activity in methanol electro-oxidation, so that it is one kind of high-performance catalyst, and has great potential in applications such as methanol fuel cells in near future.

  3. Cobalt on rhenium(0001) an example of thermally activated layer intermixing and surface alloying

    NASA Astrophysics Data System (ADS)

    Parschau, M.; Christmann, K.

    1999-03-01

    The growth and morphology of cobalt thin films deposited onto a Re(0001) surface at 300, 400 and 550 K were followed in the coverage range 0 ML< Θ<6 ML by combined low-energy electron diffraction (LEED) and scanning tunneling microscopy (STM). The interaction phenomena are complex and depend strongly on temperature. At 300 K, cobalt nucleates homogeneously on terraces and heterogeneously at steps forming dendritic islands. Larger cobalt coverages lead to incomplete layer growth. Interdiffusion and alloying play a minor role only at 300 K, but become dominant for T>400 K in that different (2×2) phases form within the first Re-Co bilayer, one within the rhenium substrate surface, the others within the cobalt islands. The (2×2) phases can be associated with Re/Co surface alloys of different stoichiometry, depending on cobalt coverage. As the cobalt coverages exceed two monolayers (ML), genuine but incomplete cobalt layers grow. Within the third and fourth cobalt layer, periodic triangular features with a lattice constant of ~28 Å appear in STM, followed by a Moiré pattern for Θ>4 ML. Both structures produce an incomplete (10×10) LEED pattern. After growth of the fifth or sixth layer the lattice misfit is overcome, and cobalt essentially grows layer-by-layer in a pseudo Frank-van der Merwe mechanism, the details being strongly temperature-dependent.

  4. Active vortex generator deployed on demand by size independent actuation of shape memory alloy wires integrated in fiber reinforced polymers

    NASA Astrophysics Data System (ADS)

    Hübler, M.; Nissle, S.; Gurka, M.; Wassenaar, J.

    2016-04-01

    Static vortex generators (VGs) are installed on different aircraft types. They generate vortices and interfuse the slow boundary layer with the fast moving air above. Due to this energizing, a flow separation of the boundary layer can be suppressed at high angles of attack. However the VGs cause a permanently increased drag over the whole flight cycle reducing the cruise efficiency. This drawback is currently limiting the use of VGs. New active VGs, deployed only on demand at low speed, can help to overcome this contradiction. Active hybrid structures, combining the actuation of shape memory alloys (SMA) with fiber reinforced polymers (FRP) on the materials level, provide an actuation principle with high lightweight potential and minimum space requirements. Being one of the first applications of active hybrid structures from SMA and FRP, these active vortex generators help to demonstrate the advantages of this new technology. A new design approach and experimental results of active VGs are presented based on the application of unique design tools and advanced manufacturing approaches for these active hybrid structures. The experimental investigation of the actuation focuses on the deflection potential and the dynamic response. Benchmark performance data such as a weight of 1.5g and a maximum thickness of only 1.8mm per vortex generator finally ensure a simple integration in the wing structure.

  5. Compressive strength of titanium alloy skin-stringer panels selectively reinforced with boron-aluminum composite.

    NASA Technical Reports Server (NTRS)

    Herring, H. W.; Carri, R. L.

    1972-01-01

    Description of a method of selectively reinforcing conventional titanium airframe structure with unidirectional boron-aluminum composite attached by brazing which has been successfully demonstrated based on compression tests of short skin-stringer panels. Improvements in structural performance exceeded 25% on an equivalent weight basis over the range from room temperature to 800 F, both in terms of initial buckling and maximum strengths. Room-temperature performance was not affected by prior exposure at 600 F for 1000 hours in air, or by 400 cycles between -65 and 600 F. The experimental results were generally predictable on the basis of existing analytical procedures. No evidence of failure was observed in the braze bond between the boron-aluminum composite and the titanium alloy.

  6. Compressive behavior of titanium alloy skin-stiffener specimens selectively reinforced with boron-aluminum composite

    NASA Technical Reports Server (NTRS)

    Herring, H. W.; Carri, R. L.; Webster, R. C.

    1971-01-01

    A method of selectively reinforcing a conventional titanium airframe structure with unidirectional boron-aluminum composite attached by brazing was successfully demonstrated in compression tests of short skin-stiffener specimens. In a comparison with all-titanium specimens, improvements in structural performance recorded for the composite-reinforced specimens exceeded 25 percent on an equivalent-weight basis over the range from room temperature to 700 K (800 F) in terms of both initial buckling and maximum strengths. Performance at room temperature was not affected by prior exposure at 588 K (600 F) for 1000 hours in air or by 400 thermal cycles between 219 K and 588 K (-65 F and 600 F). The experimental results were generally predictable from existing analytical procedures. No evidence of failure was observed in the braze between the boron-aluminum composite and the titanium alloy.

  7. Modeling of electric resistance of shape memory alloys: self-sensing for temperature and actuation control of active hybrid composites

    NASA Astrophysics Data System (ADS)

    Nissle, Sebastian; Hübler, Moritz; Gurka, Martin

    2016-04-01

    For actuation purposes active hybrid structures made of fiber reinforced polymers (FRP) and shape memory alloys (SMA) enable substantial savings concerning weight, space and cost. Such structures allow realizing new functions which are more or less impossible with commonly used systems consisting of the structure and the actuator as separated elements, e.g. morphing winglets in aeronautics. But there are also some challenges that still need to be addressed. For the successful application of SMA FRP composites a precise control of temperature is essential, as this is the activating quantity to reach the required deformation of the structure without overloading the active material. However, a direct measurement of the temperature is difficult due to the complete integration of SMA in the hybrid structure. Also the deformation of the structure which depends on the temperature, the stiffness of the hybrid structure and external loads is hard to determine. An opportunity for controlling the activation is provided by the special behavior of the electrical resistance of SMA. During the phase transformation of the SMA - also causing the actuation travel - the resistance drops with rising temperature. This behavior can be exploited for control purposes, especially as the electrical resistance can be easily measured during the activation done by Joule heating. As shown in this contribution, theoretical modelling and experimental tests provide a load-independent self-sensing control-concept of SMA-FRP-hybrid-structures.

  8. A new Cu-8 Cr-4 Nb alloy for high temperature applications

    NASA Technical Reports Server (NTRS)

    Ellis, D. L.; Michal, G. M.; Dreshfield, R. L.

    1995-01-01

    Various applications exist where a high conductivity alloy with good strength and creep resistance are required. NASA LeRC has developed a Cu-8 at. percent Cr-4 at. percent Nb (Cu-8 Cr-4 Nb) alloy for these applications. The alloy is designed for use up to 700 C and shows exceptional strength, low cycle fatigue (LCF) resistance, and creep resistance. Cu-8 Cr-4 Nb also has a thermal conductivity of at least 72 percent that of pure Cu. Furthermore, the microstructure and mechanical properties of the alloy are very stable. In addition to the original application in combustion chambers, Cu-8 Cr-4 Nb shows promise for welding electrodes, brazing fixtures, and other applications requiring high conductivity and strength at elevated temperatures.

  9. Design and development of a shape memory alloy activated heat pipe-based thermal switch

    NASA Astrophysics Data System (ADS)

    Benafan, O.; Notardonato, W. U.; Meneghelli, B. J.; Vaidyanathan, R.

    2013-10-01

    This work reports on the design, fabrication and testing of a thermal switch wherein the open and closed states were actuated by shape memory alloy (SMA) elements while heat was transferred by a two-phase heat pipe. The motivation for such a switch comes from NASA’s need for thermal management in advanced spaceport applications associated with future lunar and Mars missions. As the temperature can approximately vary between -233 and 127 ° C during lunar day/night cycles, the switch was designed to reject heat from a cryogen tank into space during the night cycle while providing thermal isolation during the day cycle. A Ni47.1Ti49.6Fe3.3 (at.%) alloy that exhibited a reversible phase transformation between a trigonal R-phase and a cubic austenite phase was used as the sensing and actuating elements. Thermomechanical actuation, accomplished through an antagonistic spring system, resulted in strokes up to 7 mm against bias forces of up to 45 N. The actuation system was tested for more than thirty cycles, equivalent to one year of operation. The thermal performance, accomplished via a variable length, closed two-phase heat pipe, was evaluated, resulting in heat transfer rates of 13 W using pentane and 10 W using R-134a as working fluids. Experimental data were also compared to theoretical predictions where possible. Direct comparisons between different design approaches of SMA helical actuators, highlighting the effects of the helix angle, were carried out to give a layout of more accurate design methodologies.

  10. Comparison of GRCop-84 to Other Cu Alloys with High Thermal Conductivities

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III; Ellis, David L.; Loewenthal, William S.

    2007-01-01

    The mechanical properties of six highly conductive copper alloys, GRCop-84, AMZIRC, GlidCop Al-15, Cu-1Cr-0.1Zr, Cu-0.9Cr, and NARloy-Z were compared. Tests were done on as-received hard drawn material, and after a heat treatment designed to simulate a brazing operation at 935 C. In the as-received condition AMZIRC, GlidCop Al-15, Cu- 1Cr-0.1Zr and Cu-0.9Cr had excellent strengths at temperatures below 500 C. However, the brazing heat treatment substantially decreased the mechanical properties of AMZIRC, Cu-1Cr-0.1Zr, Cu-0.9Cr, and NARloy-Z. The properties of GlidCop Al-15 and GRCop-84 were not significantly affected by the heat treatment. Thus there appear to be advantages to GRCop-84 over AMZIRC, Cu-1Cr-0.1Zr, Cu-0.9Cr, and NARloy-Z if use or processing temperatures greater than 500 C are expected. Ductility was lowest in GlidCop Al-15 and Cu-0.9Cr; reduction in area was particularly low in GlidCop Al-15 above 500 C, and as- received Cu-0.9Cr was brittle between 500 and 650 C. Tensile creep tests were done at 500 and 650 C; the creep properties of GRCop-84 were superior to those of brazed AMZIRC, Cu-1Cr- 0.1Zr, Cu-0.9Cr, and NARloy-Z. In the brazed condition, GRCop-84 was superior to the other alloys due to its greater strength and creep resistance (compared to AMZIRC, Cu-1Cr-0.1Zr, Cu-0.9Cr, and NARloy-Z) and ductility (compared to GlidCop Al-15).

  11. Comparison of GRCop-84 to Other High Thermal Conductive Cu Alloys

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III; Ellis, David L.; Loewenthal, William S.

    2007-01-01

    The mechanical properties of five copper alloys (GRCop-84, AMZIRC, GlidCop Al-15, Cu-1Cr-0.1Zr, Cu-0.9Cr) competing in high temperature, high heat flux applications such as rocket nozzles, were compared. Tensile, creep, thermal expansion, and compression tests are presented. Tests were done on as-received material, and on material which received a simulated brazing heat treatment at 935 C. The 935 C heat treatment weakened AMZIRC, Cu-1Cr-0.1Zr, and Cu-0.9Cr, and the strength of as-received AMZIRC dropped precipitously as test temperatures exceeded 500 C. The properties of GlidCop Al-15 and GRCop-84 were not significantly affected by the 935 C heat treatment. Thus GRCop-84 is better than AMZIRC, Cu-1Cr-0.1Zr, and Cu-0.9Cr at temperatures greater than 500 C. Ductility was lowest in GlidCop Al-15 and Cu-0.9Cr. The creep properties of GRCop-84 were superior to those of brazed AMZIRC, Cu-1Cr-0.1Zr, and Cu-0.9Cr. At equivalent rupture life and stress, GRCop-84 had a 150 C temperature advantage over brazed AMZIRC; for equivalent rupture life and temperature GRCop-84 was two times stronger. The advantages of GRCop-84 over GlidCop Al-15 associated with ease of processing were confirmed by GlidCop s marginal ductility. In the post brazed condition, GRCop-84 was found to be superior to the other alloys due to its greater strength and creep resistance (compared to AMZIRC, Cu-1Cr-0.1Zr, and Cu-0.9Cr) and ductility (compared to GlidCop Al-15)

  12. Adhesion, activation, and aggregation of blood platelets and biofilm formation on the surfaces of titanium alloys Ti6Al4V and Ti6Al7Nb.

    PubMed

    Walkowiak-Przybyło, M; Klimek, L; Okrój, W; Jakubowski, W; Chwiłka, M; Czajka, A; Walkowiak, B

    2012-03-01

    Titanium alloys are still on the top list of fundamental materials intended for dental, orthopedics, neurological, and cardiovascular implantations. Recently, a special attention has been paid to vanadium-free titanium alloy, Ti6Al7Nb, that seems to represent higher biocompatibility than traditional Ti6Al4V alloy. Surprisingly, these data are not thoroughly elaborated in the literature; particularly there is a lack of comparative experiments conducted simultaneously and at the same conditions. Our study fills these shortcomings in the field of blood contact and microbiological colonization. To observe platelets adhesion and biofilm formation on the surfaces of compared titanium alloys, fluorescence microscope Olympus GX71 and scanning electron microscope HITACHI S-3000N were used. Additionally, flow cytometry analysis of platelets aggregation and activation in the whole blood after contact with sample surface, as an essential tool for biomaterial thrombocompatibility assessment, was proposed. As a result of our study it was demonstrated that polished surfaces of Ti6Al7Nb and Ti6Al4V alloys after contact with whole citrated blood and E. coli bacterial cells exhibit a considerable difference. Overall, it was established that Ti6Al4V has distinct tendency to higher thrombogenicity, more excessive bacterial biofilm formation and notable cytotoxic properties in comparison to Ti6Al7Nb. However, we suggest these studies should be extended for other types of cells and biological objects.

  13. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    NASA Astrophysics Data System (ADS)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  14. Influence of nickel ion implantation on the inactive braze joining abilities of Al 2O 3 ceramics

    NASA Astrophysics Data System (ADS)

    Zhao, B. R.; Li, G. B.; Gao, P.; Lei, T. Q.; Song, S. C.; Cao, X. J.

    2005-09-01

    Multi-crystalline Al 2O 3 ceramics were implanted with 130 keV Ni + ion beams at 225 °C in a vacuum of 1.33 × 10 -3 Pa. The inactive braze joining abilities of the implanted ceramic to 1Cr18Ni9Ti (AISI 321) stainless steel with Ag 34Cu 16Zn 50 (wt%) brazing material were investigated. The relationships between the joining abilities and the surface compressive stresses produced by the ion implantation were studied for the first time. The results showed that when the fluence was less than 5 × 10 16 ions/cm 2, the surface properties including wetting ability, braze joining ability and produced surface compressive stresses, increased with ion implantation fluence, and reached the maximum value at a point of 5 × 10 16 ions/cm 2. After this point, the properties decreased upon further increasing the ion implantation fluence.

  15. Irradiation creep of dispersion strengthened copper alloy

    SciTech Connect

    Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A.

    1997-04-01

    Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al{sub 2}O{sub 3}, is very similar to the GlidCop{trademark} alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10{sup 21} n/cm{sup 2} (E>0.1 MeV), which corresponds to {approx}3-5 dpa. The irradiation temperature ranged from 60-90{degrees}C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of {+-}0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as {approx}2 x 10{sup {minus}9}s{sup {minus}1}. These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys.

  16. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    NASA Astrophysics Data System (ADS)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  17. Adhesive bonding and brazing of nanocrystalline diamond foil onto different substrate materials

    NASA Astrophysics Data System (ADS)

    Lodes, Matthias A.; Sailer, Stefan; Rosiwal, Stefan M.; Singer, Robert F.

    2013-10-01

    Diamond coatings are used in heavily stressed industrial applications to reduce friction and wear. Hot-filament chemical vapour deposition (HFCVD) is the favourable coating method, as it allows a coating of large surface areas with high homogeneity. Due to the high temperatures occurring in this CVD-process, the selection of substrate materials is limited. With the desire to coat light materials, steels and polymers a new approach has been developed. First, by using temperature-stable templates in the HFCVD and stripping off the diamond layer afterwards, a flexible, up to 150 μm thick and free standing nanocrystalline diamond foil (NCDF) can be produced. Afterwards, these NCDF can be applied on technical components through bonding and brazing, allowing any material as substrate. This two-step process offers the possibility to join a diamond layer on any desired surface. With a modified scratch test and Rockwell indentation testing the adhesion strength of NCDF on aluminium and steel is analysed. The results show that sufficient adhesion strength is reached both on steel and aluminium. The thermal stress in the substrates is very low and if failure occurs, cracks grow undercritically. Adhesion strength is even higher for the brazed samples, but here crack growth is critical, delaminating the diamond layer to some extent. In comparison to a sample directly coated with diamond, using a high-temperature CVD interlayer, the brazed as well as the adhesively bonded samples show very good performance, proving their competitiveness. A high support of the bonding layer could be identified as crucial, though in some cases a lower stiffness of the latter might be acceptable considering the possibility to completely avoid thermal stresses which occur during joining at higher temperatures.

  18. SEM/EDX spectrum imaging and statistical analysis of a metal/ceramic braze

    SciTech Connect

    KOTULA,PAUL G.; KEENAN,MICHAEL R.; ANDERSON,IAN M.

    2000-01-25

    Energy dispersive x-ray (EDX) spectrum imaging has been performed in a scanning electron microscope (SEM) on a metal/ceramic braze to characterize the elemental distribution near the interface. Statistical methods were utilized to extract the relevant information (i.e., chemical phases and their distributions) from the spectrum image data set in a robust and unbiased way. The raw spectrum image was over 15 Mbytes (7500 spectra) while the statistical analysis resulted in five spectra and five images which describe the phases resolved above the noise level and their distribution in the microstructure.

  19. Note: Magnification of a polarization angle with a Littrow layout brazed grating

    SciTech Connect

    Sasao, H. Kubo, H.; Kawano, Y.; Itami, K.; Arakawa, H.

    2014-08-15

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ∼2.7 has been demonstrated for a 10.6 μm CO{sub 2} laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  20. Mechanical characteristics of laser braze-welded aluminium-copper connections

    NASA Astrophysics Data System (ADS)

    Solchenbach, Tobias; Plapper, Peter

    2013-12-01

    The mechanical characteristics of dissimilar Al-Cu connections, joined by a novel, robust laser braze-welding process are reported. A fiber laser is used in combination with a 2D galvoscanner to provide spatial power modulation by superposed circular beam oscillation. With the help of statistical experimental design, a broad range of processing parameters has been investigated in order to understand their effects on the joint characteristics. A maximum shear strength of 121 MPa has been detected within the scope of the experiments.

  1. Note: Magnification of a polarization angle with a Littrow layout brazed grating

    NASA Astrophysics Data System (ADS)

    Sasao, H.; Arakawa, H.; Kubo, H.; Kawano, Y.; Itami, K.

    2014-08-01

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ˜2.7 has been demonstrated for a 10.6 μm CO2 laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  2. Automating a precision braze paste dispensing operation using non- contact sensing

    SciTech Connect

    Schmitt, D; Novak, J; Maslakowski, J; Thiele, A

    1993-01-01

    This paper describes a collaborative effort between Sandia National Laboratories and the Rocketdyne Division of Rockwell International Corporation to develop an automated braze paste dispensing system for rocket engine nozzle manufacturing. The motivation for automating this manufacturing process is to reduce the amount of labor and excess material required. A critical requirement for this system is the automatic location of key nozzle features using non-contact sensors. Sandia has demonstrated that the low-cost Multi-Axis Seam Tracking (MAST) capacitive sensor can be used to accurately locate the nozzle surface and tube gaps.

  3. Simulation and experiment of packaging of the fibre Bragg grating sensors using brazing/soldering methods

    NASA Astrophysics Data System (ADS)

    Wen, Changjin; Li, Yulong; Hu, Ronghua; Xu, Jianning

    2016-08-01

    To manufacture fibre Bragg grating (FBG) transducer, finite element model simulation and experimental verification of packaging of the FBG by brazing/soldering were investigated. The packaging processes and their impacts on the wavelength change of FBG were analysed. Simulation results showed that the Bragg wavelength of packaged FBG shifted down a level of ~10 nm. For experimental verification, temperature sensitivity of the packaged FBG was enhanced about twice of the bare FBG, while its spectrum was well preserved. The Bragg wavelength was shifted down a level of ~10 nm which was in accordance with the simulation.

  4. Low-Temperature Forming of Beta Titanium Alloys

    NASA Technical Reports Server (NTRS)

    Kaneko, R. S.; Woods, C. A.

    1983-01-01

    Low cost methods for titanium structural fabrication using advanced cold-formable beta alloys were investigated for application in a Mach 2.7 supersonic cruise vehicle. This work focuses on improving processing and structural efficiencies as compared with standard hot formed and riveted construction of alpha-beta alloy sheet structure. Mechanical property data and manufacturing parameters were developed for cold forming, brazing, welding, and processing Ti-15V-3Cr-3Sn-3Al sheet, and Ti-3Al-8V-6Cr-4Zr on a more limited basis. Cost and structural benefits were assessed through the fabrication and evaluation of large structural panels. The feasibility of increasing structural efficiency of beta titanium structure by selective reinforcement with metal matrix composite was also explored.

  5. A Synthetic Pseudo-Rh: NOx Reduction Activity and Electronic Structure of Pd-Ru Solid-solution Alloy Nanoparticles.

    PubMed

    Sato, Katsutoshi; Tomonaga, Hiroyuki; Yamamoto, Tomokazu; Matsumura, Syo; Zulkifli, Nor Diana Binti; Ishimoto, Takayoshi; Koyama, Michihisa; Kusada, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Nagaoka, Katsutoshi

    2016-06-24

    Rh is one of the most important noble metals for industrial applications. A major fraction of Rh is used as a catalyst for emission control in automotive catalytic converters because of its unparalleled activity toward NOx reduction. However, Rh is a rare and extremely expensive element; thus, the development of Rh alternative composed of abundant elements is desirable. Pd and Ru are located at the right and left of Rh in the periodic table, respectively, nevertheless this combination of elements is immiscible in the bulk state. Here, we report a Pd-Ru solid-solution-alloy nanoparticle (PdxRu1-x NP) catalyst exhibiting better NOx reduction activity than Rh. Theoretical calculations show that the electronic structure of Pd0.5Ru0.5 is similar to that of Rh, indicating that Pd0.5Ru0.5 can be regarded as a pseudo-Rh. Pd0.5Ru0.5 exhibits better activity than natural Rh, which implies promising applications not only for exhaust-gas cleaning but also for various chemical reactions.

  6. A Synthetic Pseudo-Rh: NOx Reduction Activity and Electronic Structure of Pd–Ru Solid-solution Alloy Nanoparticles

    PubMed Central

    Sato, Katsutoshi; Tomonaga, Hiroyuki; Yamamoto, Tomokazu; Matsumura, Syo; Zulkifli, Nor Diana Binti; Ishimoto, Takayoshi; Koyama, Michihisa; Kusada, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Nagaoka, Katsutoshi

    2016-01-01

    Rh is one of the most important noble metals for industrial applications. A major fraction of Rh is used as a catalyst for emission control in automotive catalytic converters because of its unparalleled activity toward NOx reduction. However, Rh is a rare and extremely expensive element; thus, the development of Rh alternative composed of abundant elements is desirable. Pd and Ru are located at the right and left of Rh in the periodic table, respectively, nevertheless this combination of elements is immiscible in the bulk state. Here, we report a Pd–Ru solid-solution-alloy nanoparticle (PdxRu1-x NP) catalyst exhibiting better NOx reduction activity than Rh. Theoretical calculations show that the electronic structure of Pd0.5Ru0.5 is similar to that of Rh, indicating that Pd0.5Ru0.5 can be regarded as a pseudo-Rh. Pd0.5Ru0.5 exhibits better activity than natural Rh, which implies promising applications not only for exhaust-gas cleaning but also for various chemical reactions. PMID:27340099

  7. A Synthetic Pseudo-Rh: NOx Reduction Activity and Electronic Structure of Pd–Ru Solid-solution Alloy Nanoparticles

    NASA Astrophysics Data System (ADS)

    Sato, Katsutoshi; Tomonaga, Hiroyuki; Yamamoto, Tomokazu; Matsumura, Syo; Zulkifli, Nor Diana Binti; Ishimoto, Takayoshi; Koyama, Michihisa; Kusada, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Nagaoka, Katsutoshi

    2016-06-01

    Rh is one of the most important noble metals for industrial applications. A major fraction of Rh is used as a catalyst for emission control in automotive catalytic converters because of its unparalleled activity toward NOx reduction. However, Rh is a rare and extremely expensive element; thus, the development of Rh alternative composed of abundant elements is desirable. Pd and Ru are located at the right and left of Rh in the periodic table, respectively, nevertheless this combination of elements is immiscible in the bulk state. Here, we report a Pd–Ru solid-solution-alloy nanoparticle (PdxRu1-x NP) catalyst exhibiting better NOx reduction activity than Rh. Theoretical calculations show that the electronic structure of Pd0.5Ru0.5 is similar to that of Rh, indicating that Pd0.5Ru0.5 can be regarded as a pseudo-Rh. Pd0.5Ru0.5 exhibits better activity than natural Rh, which implies promising applications not only for exhaust-gas cleaning but also for various chemical reactions.

  8. A Synthetic Pseudo-Rh: NOx Reduction Activity and Electronic Structure of Pd-Ru Solid-solution Alloy Nanoparticles.

    PubMed

    Sato, Katsutoshi; Tomonaga, Hiroyuki; Yamamoto, Tomokazu; Matsumura, Syo; Zulkifli, Nor Diana Binti; Ishimoto, Takayoshi; Koyama, Michihisa; Kusada, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Nagaoka, Katsutoshi

    2016-01-01

    Rh is one of the most important noble metals for industrial applications. A major fraction of Rh is used as a catalyst for emission control in automotive catalytic converters because of its unparalleled activity toward NOx reduction. However, Rh is a rare and extremely expensive element; thus, the development of Rh alternative composed of abundant elements is desirable. Pd and Ru are located at the right and left of Rh in the periodic table, respectively, nevertheless this combination of elements is immiscible in the bulk state. Here, we report a Pd-Ru solid-solution-alloy nanoparticle (PdxRu1-x NP) catalyst exhibiting better NOx reduction activity than Rh. Theoretical calculations show that the electronic structure of Pd0.5Ru0.5 is similar to that of Rh, indicating that Pd0.5Ru0.5 can be regarded as a pseudo-Rh. Pd0.5Ru0.5 exhibits better activity than natural Rh, which implies promising applications not only for exhaust-gas cleaning but also for various chemical reactions. PMID:27340099

  9. The Effect of Post-grinding Heat Treatment of Alumina and Ag-Cu-Ti Braze Preform Thickness on the Microstructure and Mechanical Properties of Alumina-to-Alumina-Brazed Joints

    NASA Astrophysics Data System (ADS)

    Kassam, Tahsin Ali; Nadendla, Hari Babu; Ludford, Nicholas; Buisman, Iris

    2016-08-01

    Alumina-to-alumina-brazed joints were formed using 96.0 and 99.7 wt.% Al2O3 and TICUSIL® (68.8Ag-26.7Cu-4.5Ti wt.%) preforms of different thicknesses. Brazing was conducted in a vacuum of 1 × 10-5 mbar at 850 °C for 10 minutes. Joint strengths were evaluated using four-point bend testing and were compared to flexural strengths of standard test bars. Post-grinding heat treatment, performed at 1550 °C for 1 hour, did not affect the average surface roughness or grain size of either grades of alumina but affected their average flexural strengths with a small increase for 96.0 wt.% Al2O3 and a small decrease for 99.7 wt.% Al2O3. As the TICUSIL® preform thickness was increased from 50 to 100 µm, the average strengths of both 96.0 and 99.7 wt.% Al2O3 brazed joints improved. Joints made using 100-µm-thick TICUSIL® preforms predominantly consisted of Cu-Ti phases which formed due to excess Ti in the interlayers and non-uniform Ag-rich outflow. Brazed joints of 96.0 wt.% Al2O3 made using 100-µm-thick TICUSIL® preforms achieved an average joint strength of 238 MPa with consistent failure in the ceramic.

  10. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    NASA Astrophysics Data System (ADS)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  11. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    NASA Astrophysics Data System (ADS)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  12. High Temperature Strength of YSZ Joints Brazed with Palladium Silver Copper Oxide Filler Metals

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2010-06-09

    The Ag-CuOx system is being investigated as potential filler metals for use in air brazing high-temperature electrochemical devices such as solid oxide fuel cells and gas concentrators. The current study examines the effects of palladium addition on the high temperature joint strength of specimens prepared from yttria stabilized zirconia (YSZ) bars brazed with the binary Ag-CuOx, and 15Pd-Ag-CuO. It was found that while the binary Ag-CuOx system exhibits stronger room temperature strength than the 15Pd system the strength is reduced to values equivalent of the 15Pd system at 800°C. The 15Pd system exhibits a lower ambient temperature strength that is retained at 800°C. In both systems the failure mechanism at high temperature appears to be peeling of the noble metal component from the oxide phases and tearing through the noble metal phase whereas sufficient adhesion is retained at lower temperatures to cause fracture of the YSZ substrate.

  13. Identification of a cast iron alloy containing nonstrategic elements

    NASA Technical Reports Server (NTRS)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  14. System-Level Design of a Shape Memory Alloy Actuator for Active Clearance Control in the High-Pressure Turbine

    NASA Technical Reports Server (NTRS)

    DeCastro, Jonathan A.; Melcher, Kevin J.; Noebe, Ronald D.

    2005-01-01

    This paper describes results of a numerical analysis evaluating the feasibility of high-temperature shape memory alloys (HTSMA) for active clearance control actuation in the high-pressure turbine section of a modern turbofan engine. The prototype actuator concept considered here consists of parallel HTSMA wires attached to the shroud that is located on the exterior of the turbine case. A transient model of an HTSMA actuator was used to evaluate active clearance control at various operating points in a test bed aircraft engine simulation. For the engine under consideration, each actuator must be designed to counteract loads from 380 to 2000 lbf and displace at least 0.033 inches. Design results show that an actuator comprised of 10 wires 2 inches in length is adequate for control at critical engine operating points and still exhibits acceptable failsafe operability and cycle life. A proportional-integral-derivative (PID) controller with integrator windup protection was implemented to control clearance amidst engine transients during a normal mission. Simulation results show that the control system exhibits minimal variability in clearance control performance across the operating envelope. The final actuator design is sufficiently small to fit within the limited space outside the high-pressure turbine case and is shown to consume only small amounts of bleed air to adequately regulate temperature.

  15. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  16. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    NASA Astrophysics Data System (ADS)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  17. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-28

    ... Paperwork Reduction Act of 1995 (44 U.S.C. 3506 et seq.) and Secretary of Labor's Order No. 1-2012 (77 FR... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the... Budget's (OMB) approval of the information collection requirements contained in the Standard for...

  18. Cobalt Alloy Implant Debris Induces Inflammation and Bone Loss Primarily through Danger Signaling, Not TLR4 Activation: Implications for DAMP-ening Implant Related Inflammation.

    PubMed

    Samelko, Lauryn; Landgraeber, Stefan; McAllister, Kyron; Jacobs, Joshua; Hallab, Nadim James

    2016-01-01

    Cobalt alloy debris has been implicated as causative in the early failure of some designs of current total joint implants. The ability of implant debris to cause excessive inflammation via danger signaling (NLRP3 inflammasome) vs. pathogen associated pattern recognition receptors (e.g. Toll-like receptors; TLRs) remains controversial. Recently, specific non-conserved histidines on human TLR4 have been shown activated by cobalt and nickel ions in solution. However, whether this TLR activation is directly or indirectly an effect of metals or secondary endogenous alarmins (danger-associated molecular patterns, DAMPs) elicited by danger signaling, remains unknown and contentious. Our study indicates that in both a human macrophage cell line (THP-1) and primary human macrophages, as well as an in vivo murine model of inflammatory osteolysis, that Cobalt-alloy particle induced NLRP3 inflammasome danger signaling inflammatory responses were highly dominant relative to TLR4 activation, as measured respectively by IL-1β or TNF-α, IL-6, IL-10, tissue histology and quantitative bone loss measurement. Despite the lack of metal binding histidines H456 and H458 in murine TLR4, murine calvaria challenge with Cobalt alloy particles induced significant macrophage driven in vivo inflammation and bone loss inflammatory osteolysis, whereas LPS calvaria challenge alone did not. Additionally, no significant increase (p<0.05) in inflammation and inflammatory bone loss by LPS co-challenge with Cobalt vs. Cobalt alone was evident, even at high levels of LPS (i.e. levels commiserate with hematogenous levels in fatal sepsis, >500pg/mL). Therefore, not only do the results of this investigation support Cobalt alloy danger signaling induced inflammation, but under normal homeostasis low levels of hematogenous PAMPs (<2pg/mL) from Gram-negative bacteria, seem to have negligible contribution to the danger signaling responses elicited by Cobalt alloy metal implant debris. This suggests the

  19. Cobalt Alloy Implant Debris Induces Inflammation and Bone Loss Primarily through Danger Signaling, Not TLR4 Activation: Implications for DAMP-ening Implant Related Inflammation.

    PubMed

    Samelko, Lauryn; Landgraeber, Stefan; McAllister, Kyron; Jacobs, Joshua; Hallab, Nadim James

    2016-01-01

    Cobalt alloy debris has been implicated as causative in the early failure of some designs of current total joint implants. The ability of implant debris to cause excessive inflammation via danger signaling (NLRP3 inflammasome) vs. pathogen associated pattern recognition receptors (e.g. Toll-like receptors; TLRs) remains controversial. Recently, specific non-conserved histidines on human TLR4 have been shown activated by cobalt and nickel ions in solution. However, whether this TLR activation is directly or indirectly an effect of metals or secondary endogenous alarmins (danger-associated molecular patterns, DAMPs) elicited by danger signaling, remains unknown and contentious. Our study indicates that in both a human macrophage cell line (THP-1) and primary human macrophages, as well as an in vivo murine model of inflammatory osteolysis, that Cobalt-alloy particle induced NLRP3 inflammasome danger signaling inflammatory responses were highly dominant relative to TLR4 activation, as measured respectively by IL-1β or TNF-α, IL-6, IL-10, tissue histology and quantitative bone loss measurement. Despite the lack of metal binding histidines H456 and H458 in murine TLR4, murine calvaria challenge with Cobalt alloy particles induced significant macrophage driven in vivo inflammation and bone loss inflammatory osteolysis, whereas LPS calvaria challenge alone did not. Additionally, no significant increase (p<0.05) in inflammation and inflammatory bone loss by LPS co-challenge with Cobalt vs. Cobalt alone was evident, even at high levels of LPS (i.e. levels commiserate with hematogenous levels in fatal sepsis, >500pg/mL). Therefore, not only do the results of this investigation support Cobalt alloy danger signaling induced inflammation, but under normal homeostasis low levels of hematogenous PAMPs (<2pg/mL) from Gram-negative bacteria, seem to have negligible contribution to the danger signaling responses elicited by Cobalt alloy metal implant debris. This suggests the

  20. Cobalt Alloy Implant Debris Induces Inflammation and Bone Loss Primarily through Danger Signaling, Not TLR4 Activation: Implications for DAMP-ening Implant Related Inflammation

    PubMed Central

    Samelko, Lauryn; Landgraeber, Stefan; McAllister, Kyron; Jacobs, Joshua; Hallab, Nadim James

    2016-01-01

    Cobalt alloy debris has been implicated as causative in the early failure of some designs of current total joint implants. The ability of implant debris to cause excessive inflammation via danger signaling (NLRP3 inflammasome) vs. pathogen associated pattern recognition receptors (e.g. Toll-like receptors; TLRs) remains controversial. Recently, specific non-conserved histidines on human TLR4 have been shown activated by cobalt and nickel ions in solution. However, whether this TLR activation is directly or indirectly an effect of metals or secondary endogenous alarmins (danger-associated molecular patterns, DAMPs) elicited by danger signaling, remains unknown and contentious. Our study indicates that in both a human macrophage cell line (THP-1) and primary human macrophages, as well as an in vivo murine model of inflammatory osteolysis, that Cobalt-alloy particle induced NLRP3 inflammasome danger signaling inflammatory responses were highly dominant relative to TLR4 activation, as measured respectively by IL-1β or TNF-α, IL-6, IL-10, tissue histology and quantitative bone loss measurement. Despite the lack of metal binding histidines H456 and H458 in murine TLR4, murine calvaria challenge with Cobalt alloy particles induced significant macrophage driven in vivo inflammation and bone loss inflammatory osteolysis, whereas LPS calvaria challenge alone did not. Additionally, no significant increase (p<0.05) in inflammation and inflammatory bone loss by LPS co-challenge with Cobalt vs. Cobalt alone was evident, even at high levels of LPS (i.e. levels commiserate with hematogenous levels in fatal sepsis, >500pg/mL). Therefore, not only do the results of this investigation support Cobalt alloy danger signaling induced inflammation, but under normal homeostasis low levels of hematogenous PAMPs (<2pg/mL) from Gram-negative bacteria, seem to have negligible contribution to the danger signaling responses elicited by Cobalt alloy metal implant debris. This suggests the

  1. Brazing of ceramic and graphite to metal in the fabrication of ICRF (ion cyclotron range of frequencies) antenna and feedthrough components

    SciTech Connect

    Schechter, D.E.; Sluss, F.; Hoffman, D.J.

    1987-01-01

    Fabrication of some of the more critical components of ion cyclotron range of frequencies (ICRF) antenna and feedthrough assemblies has involved the brazing of alumina ceramic and graphite to various metals. Copper end pieces have been successfully brazed to alumina cylinders for use in feedthroughs for TEXTOR and in feedthroughs and capacitors for a Tokamak Fusion Test Reactor (TFTR) antenna. Copper-plated Inconel rods and tubes have been armored with graphite for construction of Faraday shields on antennas for Doublet III-D and TFTR. Details of brazing procedures and test results, including rf performance, mechanical strength, and thermal capabilities, are presented. 14 figs.

  2. Effect of the composition of Ti alloy on the photocatalytic activities of Ti-based oxide nanotube arrays prepared by anodic oxidation

    NASA Astrophysics Data System (ADS)

    Tang, Dingding; Wang, Yixin; Zhao, Yuwei; Yang, Yijia; Zhang, Lieyu; Mao, Xuhui

    2014-11-01

    Three types of Ti-based oxide nanotube arrays are prepared by anodic oxidation of pure Ti and Ti alloys (Ti-0.2Pd and Ti-6Al-4V) in the glycol-2 wt% H2O-0.3 wt% NH4F solution. The nanotube arrays are characterized by a series of techniques, including SEM, TEM, EIS, XRD, EDS, ICP, XPS and UV-vis DRS, to elucidate the effect of alloying elements on the properties of titania nanotube arrays. The results suggest that aluminium and vanadium elements greatly slow down the growth rate and therefore decrease the yield of nanotube arrays. Al and V deteriorate the photoreactivity of the resultant nanotube arrays. The palladium inside the Ti-0.2Pd alloy-derived nanotube arrays cannot be detected by EDS or XPS, but is quantitatively determined by ICP analysis. Incorporation of Pd significantly improves the photocatalytic activity of the resultant titania nanotube arrays powder. The presence of Pd element not only enhances the light absorption, but also facilitates the separation of photogenerated charge carriers. The uniform doping of Pd into the microstructure endows nanotube arrays with resistance to sulphur poison and preferable stability for organic degradation. This study suggests that anodization of Ti alloys, rather than pure Ti metal, allows to produce micron-sized high-performance photocatalysts for environmental and energy applications.

  3. Tuning the activity of Pt alloy electrocatalysts by means of the lanthanide contraction.

    PubMed

    Escudero-Escribano, María; Malacrida, Paolo; Hansen, Martin H; Vej-Hansen, Ulrik G; Velázquez-Palenzuela, Amado; Tripkovic, Vladimir; Schiøtz, Jakob; Rossmeisl, Jan; Stephens, Ifan E L; Chorkendorff, Ib

    2016-04-01

    The high platinum loadings required to compensate for the slow kinetics of the oxygen reduction reaction (ORR) impede the widespread uptake of low-temperature fuel cells in automotive vehicles. We have studied the ORR on eight platinum (Pt)-lanthanide and Pt-alkaline earth electrodes, Pt5M, where M is lanthanum, cerium, samarium, gadolinium, terbium, dysprosium, thulium, or calcium. The materials are among the most active polycrystalline Pt-based catalysts reported, presenting activity enhancement by a factor of 3 to 6 over Pt. The active phase consists of a Pt overlayer formed by acid leaching. The ORR activity versus the bulk lattice parameter follows a high peaked "volcano" relation. We demonstrate how the lanthanide contraction can be used to control strain effects and tune the activity, stability, and reactivity of these materials. PMID:27034369

  4. Tuning the activity of Pt alloy electrocatalysts by means of the lanthanide contraction.

    PubMed

    Escudero-Escribano, María; Malacrida, Paolo; Hansen, Martin H; Vej-Hansen, Ulrik G; Velázquez-Palenzuela, Amado; Tripkovic, Vladimir; Schiøtz, Jakob; Rossmeisl, Jan; Stephens, Ifan E L; Chorkendorff, Ib

    2016-04-01

    The high platinum loadings required to compensate for the slow kinetics of the oxygen reduction reaction (ORR) impede the widespread uptake of low-temperature fuel cells in automotive vehicles. We have studied the ORR on eight platinum (Pt)-lanthanide and Pt-alkaline earth electrodes, Pt5M, where M is lanthanum, cerium, samarium, gadolinium, terbium, dysprosium, thulium, or calcium. The materials are among the most active polycrystalline Pt-based catalysts reported, presenting activity enhancement by a factor of 3 to 6 over Pt. The active phase consists of a Pt overlayer formed by acid leaching. The ORR activity versus the bulk lattice parameter follows a high peaked "volcano" relation. We demonstrate how the lanthanide contraction can be used to control strain effects and tune the activity, stability, and reactivity of these materials.

  5. Influence of different brazing and welding methods on tensile strength and microhardness of orthodontic stainless steel wire.

    PubMed

    Bock, Jens Johannes; Fraenzel, Wolfgang; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner

    2008-08-01

    The aim of this study was to compare the mechanical strength and microhardness of joints made by conventional brazing and tungsten inert gas (TIG) and laser welding. A standardized end-to-end joint configuration of the orthodontic wire material in spring hard quality was used. The joints were made using five different methods: brazing (soldering > 450 degrees C) with universal silver solder, two TIG, and two laser welders. Laser parameters and welding conditions were used according to the manufacturers' guidance. The tensile strengths were measured with a universal testing machine (Zwick 005). The microhardness measurements were carried out with a hardness tester (Zwick 3202). Data were analysed using one-way analysis of variance and Bonferroni's post hoc correction (P < 0.05). In all cases, brazing joints ruptured at low levels of tensile strength (198 +/- 146 MPa). Significant differences (P < 0.001) between brazing and TIG or laser welding were found. The highest means were observed for TIG welding (699-754 MPa). Laser welding showed a significantly lower mean tensile strength (369-520 MPa) compared with TIG welding. Significant differences (P < 0.001) were found between the original orthodontic wire and the mean microhardness at the centre of the welded area. The mean microhardness differed significantly between brazing (1.99 GPa), TIG (2.22-2.39 GPa) and laser welding (2.21-2.68 GPa). For orthodontic purposes, laser and TIG welding are solder-free alternatives to joining metal. TIG welding with a lower investment cost is comparable with laser welding. However, while expensive, the laser technique is a sophisticated and simple method. PMID:18617503

  6. Gas-liquid interface-mediated room-temperature synthesis of "clean" PdNiP alloy nanoparticle networks with high catalytic activity for ethanol oxidation.

    PubMed

    Wang, Rongfang; Ma, Yuanyuan; Wang, Hui; Key, Julian; Ji, Shan

    2014-11-01

    PdNiP alloy nanoparticle networks (PdNiP NN) were prepared by simultaneous reduction of PdCl2, NiCl2 and NaH2PO2 with NaBH4via a gas-liquid interface reaction at room temperature using N2 bubbles. PdNiP NN had markedly higher activity and durability for ethanol oxidation than PdNi nanoparticle networks and PdNiP grain aggregates.

  7. Design and Control of a Proof-of-Concept Active Jet Engine Intake Using Shape Memory Alloy Actuators

    NASA Technical Reports Server (NTRS)

    Song, Gangbing; Ma, Ning; Penney, Nicholas; Barr, Todd; Lee, Ho-Jun; Arnold, Steven M.

    2004-01-01

    The design and control of a novel proof-of-concept active jet engine intake using Nickel-Titanium (Ni-Ti or Nitinol) shape memory alloy (SMA) wire actuators is used to demonstrate the potential of an adaptive intake to improve the fuel efficiency of a jet engine. The Nitinol SMA material is selected for this research due to the material's ability to generate large strains of up to 5 percent for repeated operations, a high power-to-weight ratio, electrical resistive actuation, and easy fabrication into a variety of shapes. The proof-of-concept engine intake employs an overlapping leaf design arranged in a concentric configuration. Each leaf is mounted on a supporting bar that rotates upon actuation by SMA wires electrical resistive heating. Feedback control is enabled through the use of a laser range sensor to detect the movement of a leaf and determine the radius of the intake area. Due to the hysteresis behavior inherent in SMAs, a nonlinear robust controller is used to direct the SMA wire actuation. The controller design utilizes the sliding-mode approach to compensate for the nonlinearities associated with the SMA actuator. Feedback control experiments conducted on a fabricated proof-of-concept model have demonstrated the capability to precisely control the intake area and achieve up to a 25 percent reduction in intake area. The experiments demonstrate the feasibility of engine intake area control using the proposed design.

  8. Experiments on functional fatigue of thermally activated shape memory alloy springs and correlations with driving force intensity

    NASA Astrophysics Data System (ADS)

    Rao, Ashwin; Srinivasa, A. R.

    2013-04-01

    The issue of material performance over its designed life is of prime concern with designers lately due to increasing use of shape memory alloy (SMA) components in different engineering applications. In this work, a concept of "Driving force amplitude v/s no of cycles" is proposed to analyze functional degradation of SMA components under torsion. The model is formulated using experimentally measurable quantities such as torque and angle of twist with the inclusion of both mechanical and thermal loading in the same framework. Such an approach can potentially substitute the traditional fatigue theories like S-N, epsilon-N theories which primarily use mechanical loading effects with temperature being an external control parameter. Such traditional S-N, epsilon-N fatigue theories work well for capturing superelastic effects at a given temperature but not for shape memory effects or temperature dependent superelastic effects which involves mechanical and thermal coupling. Experiments on SMA extension springs are performed using a custom designed thermomechanical test rig capable of mimicking shape memory effect on thermally activated SMA springs held under constant deformation. For every thermomechanical cycle, load and temperature sensor readings are continually recorded as a function of time using LabVIEW software. The sensor data over the specimen lifetime is used to construct a "Driving force amplitude v/s no of cycles" relationship that can be used as a guideline for analyzing functional degradation of SMA components.

  9. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  10. Quaternary PtMnCuX/C (X = Fe, Co, Ni, and Sn) and PtMnMoX/C (X = Fe, Co, Ni, Cu and Sn) alloys catalysts: Synthesis, characterization and activity towards ethanol electrooxidation

    NASA Astrophysics Data System (ADS)

    Ammam, Malika; Easton, E. Bradley

    2012-10-01

    In this account, two series of quaternary PtMnCuX/C (X = Fe, Co, Ni, and Sn) and PtMnMoX/C (X = Fe, Co, Ni, Cu and Sn) alloys catalysts have been synthesized and characterized by ICP, XRD, XPS, TEM and cyclic voltammetry. XRD spectra of each series illustrated that PtMnCuX/C (X = Fe, Co and Ni) and PtMnMoX/C (X = Fe, Co, Ni and Cu) alloys have been formed without significant free Mn, Cu, Mo or X co-catalysts. For PtMnCuSn/C and PtMnMoSn/C, in addition to alloy formation, significant free Sn-oxides are present in each catalyst. Cyclic voltammetry and chronoamperometry revealed that all quaternary showed superior electrocatalytic activity towards ethanol oxidation compared to the ternary precursor. Also, shift of the onset potential of ethanol oxidation towards less positive values were also recorded with the quaternary alloys, demonstrating a facilitated oxidation with the quaternary alloys compared to ternary alloy precursor. The magnitude of the gain in potential depend on the alloy composition and PtMnMoSn/C was found to be the best of all synthetized quaternary alloys with an onset potential of ethanol oxidation of only 0.059 V vs. Ag/AgCl.

  11. Electrocatalytic oxidation of small organic molecules in acid medium: enhancement of activity of noble metal nanoparticles and their alloys by supporting or modifying them with metal oxides

    PubMed Central

    Kulesza, Pawel J.; Pieta, Izabela S.; Rutkowska, Iwona A.; Wadas, Anna; Marks, Diana; Klak, Karolina; Stobinski, Leszek; Cox, James A.

    2013-01-01

    Different approaches to enhancement of electrocatalytic activity of noble metal nanoparticles during oxidation of small organic molecules (namely potential fuels for low-temperature fuel cells such as methanol, ethanol and formic acid) are described. A physical approach to the increase of activity of catalytic nanoparticles (e.g. platinum or palladium) involves nanostructuring to obtain highly dispersed systems of high surface area. Recently, the feasibility of enhancing activity of noble metal systems through the formation of bimetallic (e.g. PtRu, PtSn, and PdAu) or even more complex (e.g. PtRuW, PtRuSn) alloys has been demonstrated. In addition to possible changes in the electronic properties of alloys, specific interactions between metals as well as chemical reactivity of the added components have been postulated. We address and emphasize here the possibility of utilization of noble metal and alloyed nanoparticles supported on robust but reactive high surface area metal oxides (e.g. WO3, MoO3, TiO2, ZrO2, V2O5, and CeO2) in oxidative electrocatalysis. This paper concerns the way in which certain inorganic oxides and oxo species can act effectively as supports for noble metal nanoparticles or their alloys during electrocatalytic oxidation of hydrogen and representative organic fuels. Among important issues are possible changes in the morphology and dispersion, as well as specific interactions leading to the improved chemisorptive and catalytic properties in addition to the feasibility of long time operation of the discussed systems. PMID:24443590

  12. Electrocatalytic oxidation of small organic molecules in acid medium: enhancement of activity of noble metal nanoparticles and their alloys by supporting or modifying them with metal oxides.

    PubMed

    Kulesza, Pawel J; Pieta, Izabela S; Rutkowska, Iwona A; Wadas, Anna; Marks, Diana; Klak, Karolina; Stobinski, Leszek; Cox, James A

    2013-11-01

    Different approaches to enhancement of electrocatalytic activity of noble metal nanoparticles during oxidation of small organic molecules (namely potential fuels for low-temperature fuel cells such as methanol, ethanol and formic acid) are described. A physical approach to the increase of activity of catalytic nanoparticles (e.g. platinum or palladium) involves nanostructuring to obtain highly dispersed systems of high surface area. Recently, the feasibility of enhancing activity of noble metal systems through the formation of bimetallic (e.g. PtRu, PtSn, and PdAu) or even more complex (e.g. PtRuW, PtRuSn) alloys has been demonstrated. In addition to possible changes in the electronic properties of alloys, specific interactions between metals as well as chemical reactivity of the added components have been postulated. We address and emphasize here the possibility of utilization of noble metal and alloyed nanoparticles supported on robust but reactive high surface area metal oxides (e.g. WO3, MoO3, TiO2, ZrO2, V2O5, and CeO2) in oxidative electrocatalysis. This paper concerns the way in which certain inorganic oxides and oxo species can act effectively as supports for noble metal nanoparticles or their alloys during electrocatalytic oxidation of hydrogen and representative organic fuels. Among important issues are possible changes in the morphology and dispersion, as well as specific interactions leading to the improved chemisorptive and catalytic properties in addition to the feasibility of long time operation of the discussed systems.

  13. Novel High-Speed High Pressure Torsion Technology for Obtaining Fe-Mn-Si-Cr Shape Memory Alloy Active Elements

    NASA Astrophysics Data System (ADS)

    Gurău, Gheorghe; Gurău, Carmela; Potecaşu, Octavian; Alexandru, Petrică; Bujoreanu, Leandru-Gheorghe

    2014-07-01

    This paper introduces an adapted high-speed high pressure torsion (HS-HPT) method of severe plastic deformation applied for obtaining shape memory alloy (SMA) active elements with revolution symmetry, able to develop axial displacement/force. Billets with circular crown forms were cut from Fe-28Mn-6Si-5Cr (mass%) SMA ingots and, by means of HS-HPT technology, were directly turned into modules, with truncated cone shell configurations. This process was performed, during time intervals of seconds, under the effect of high pressure (up to 1 GPa) cumulated with high rotation speed (hundreds of rotations per minute) applied on the active surfaces of sintered-carbide anvils, specially designed for this purpose. Due to pressure and friction, generated by rotation, the entire sample volume is heated and simultaneously deformed to final shape. During the process, microstructure fragmentation occurred enabling to obtain (ultra)fine grains and nanocrystalline areas, in spite of the heat developed by friction, which was removed by conduction at the contact surface between sample and anvils, before the occurrence of any recrystallization phenomena. When compressed between flat surfaces, the truncated cone modules developed a superelastic-like response, unique among Fe -Mn-Si base SMAs and, when heated in compressed state, they were able to develop either axial strokes or recovery forces by either free or constrained recovery shape memory effect (SME), respectively. By means of optical (OM) and scanning electron microscopy (SEM) marked structural changes caused by HT-HPT were revealed, along with fine and ultrafine crystalline grains. The presence of stress-induced ɛ-hexagonal close-packed ( hcp) martensite, together with nanocrystalline areas were confirmed by x-ray diffraction.

  14. Design and fabrication of brazed Rene 41 honeycomb sandwich structural panels for advanced space transportation systems

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Swegle, A. R.

    1981-01-01

    The design and fabrication of two large brazed Rene 41 honeycomb panels, the establishment of a test plan, the design and fabrication of a test fixture to subject the panels to cyclic thermal gradients and mechanical loads equivalent to those imposed on an advanced space transportation vehicle during its boost and entry trajectories are discussed. The panels will be supported at four points, creating three spans. The outer spans are 45.7 cm (18 in.) and the center span 76.2 cm (30 in). Specimen width is 30.5 cm (12 in.). The panels were primarily designed by boost conditions simulated by subjecting the panels to liquid nitrogen, 77K (-320 F) on one side and 455K (360 F) on the other side and by mechanically imposing loads representing vehicle fuel pressure loads. Entry conditions were simulated by radiant heating to 1034K (1400 F). The test program subjected the panels to 500 boost thermal conditions. Results are presented.

  15. Structural Design and Preliminary Evaluation of a Lightweight, Brazed, Air-Cooled Turbine Rotor Assembly

    NASA Technical Reports Server (NTRS)

    Meyer, Andre J., Jr.; Morgan, William C.

    1958-01-01

    A lightweight turbine rotor assembly was devised, and components were evaluated in a full-scale jet engine. Thin sheet-metal airfoils were brazed to radial fingers that were an integral part of a number of thin disks composing the turbine rotor. Passages were provided between the disks and in the blades for air cooling. The computed weight of the assembly was 50 percent less than that of a similar turbine of normal construction used in a conventional turbojet engine. Two configurations of sheet-metal test blades simulating the manner of attachment were fabricated and tested in a turbojet engine at rated speed and temperature. After 8-1/2 hours of operation pieces broke loose from the tip sections of the better blades. Severe cracking produced by vibration was determined as the cause of failure. Several methods of overcoming the vibration problem are suggested.

  16. Evaluation of Laser Braze-welded Dissimilar Al-Cu Joints

    NASA Astrophysics Data System (ADS)

    Schmalen, Pascal; Plapper, Peter

    The thermal joining of Aluminum and Copper is a promising technology towards automotive battery manufacturing. The dissimilar metals Al-Cu are difficult to weld due to their different physicochemical characteristics and the formation of intermetallic compounds (IMC), which have reduced mechanical and electric properties. There is a critical thickness of the IMCs where the favored mechanical properties of the base material can be preserved. The laser braze welding principle uses a position and power oscillated laser-beam to reduce the energy input and the intermixture of both materials and therefore achieves minimized IMCs thickness. The evaluation of the weld seam is important to improve the joint performance and enhance the welding process. This paper is focused on the characterization and quantification of the IMCs. Mechanical, electrical and metallurgical methods are presented and performed on Al1050 and SF-Cu joints and precise weld criteria are developed.

  17. Investigation of oxygen reduction and methanol oxidation reaction activity of PtAu nano-alloy on surface modified porous hybrid nanocarbon supports

    NASA Astrophysics Data System (ADS)

    Parambath Vinayan, Bhaghavathi; Nagar, Rupali; Ramaprabhu, Sundara

    2016-09-01

    We investigate the electrocatalytic activity of PtAu alloy nanoparticles supported on various chemically modified carbon morphologies towards oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR). The surface-modification of graphene nanosheets (f-G), multi-walled carbon nanotubes (f-MWNTs) and (graphene nanosheets-carbon nanotubes) hybrid support (f-G-MWNTs) were carried out by soft functionalization method using a cationic polyelectrolyte poly-(diallyldimethyl ammonium chloride). The Pt and PtAu alloy nanoparticles were dispersed over chemically modified carbon supports by sodium-borohydride assisted modified polyol reduction method. The electrochemical performance of all electrocatalysts were studied by half- and full-cell proton exchange membrane fuel cell (PEMFC) measurements and PtAu/f-G-MWNTs catalyst comparatively yielded the best catalytic performance. PEMFC full cell measurements of PtAu/f-G-MWNTs cathode electrocatalyst yield a maximum power density of 319 mW cm-2 at 60 °C without any back pressure,which is 2.1 times higher than that of cathode electrocatalyst Pt on graphene support. The high ORR and MOR activity of PtAu/f-G-MWNTs electrocatalyst is due to the alloying effect and inherent beneficial properties of porous hybrid nanocarbon support.

  18. Self-assembly growth of alloyed NiPt nanocrystals with holothuria-like shape for oxygen evolution reaction with enhanced catalytic activity

    NASA Astrophysics Data System (ADS)

    Ding, Tao; Wang, Wenliang; Zhou, Xiaoli; Zhang, Li; Wang, Chunde; Jiang, Jun; Yang, Weilai; Yang, Qing

    2016-01-01

    Self-assembly growth of alloyed NiPt nanocrystals with holothuria-like wire shape has been achieved via a facile and moderate hydrothermal process at 120 °C for 1 h from the reaction of nickel nitrate and chloroplatinic acid in alkaline solution in the presence of ethanediamine and hydrazine hydrate. The holothuria-like alloyed NiPt wires are Ni-rich in composition (Ni23.6Pt) and uniform in diameter with many tiny tips outstretched from the wires surface. The holothuria-like wires are assembled from granular subunits with the assistance of capping molecular of ethanediamine and the wires display an improved oxygen evolution reaction catalytic activity.

  19. Self-grown Ni(OH)(2) layer on bimodal nanoporous AuNi alloys for enhanced electrocatalytic activity and stability.

    PubMed

    Han, Gao-Feng; Xiao, Bei-Bei; Lang, Xing-You; Wen, Zi; Zhu, Yong-Fu; Zhao, Ming; Li, Jian-Chen; Jiang, Qing

    2014-10-01

    Au nanostructures as catalysts toward electrooxidation of small molecules generally suffer from ultralow surface adsorption capability and stability. Here, we report Ni(OH)2 layer decorated nanoporous (NP) AuNi alloys with a three-dimensional and bimodal porous architecture, which are facilely fabricated by a combination of chemical dealloying and in situ surface segregation, for the enhanced electrocatalytic performance in biosensors. As a result of the self-grown Ni(OH)2 on the AuNi alloys with a coherent interface, which not only enhances adsorption energy of Au and electron transfer of AuNi/Ni(OH)2 but also prohibits the surface diffusion of Au atoms, the NP composites are enlisted to exhibit significant enhancement in both electrocatalytic activity and stability toward glucose electrooxidation. The highly reliable glucose biosensing with exceptional reproducibility and selectivity as well as quick response makes it a promising candidate as electrode materials for the application in nonenzymatic glucose biosensors. PMID:25216380

  20. Self-disintegrating Raney metal alloys

    DOEpatents

    Oden, Laurance L.; Russell, James H.

    1979-01-01

    A method of preparing a Raney metal alloy which is capable of self-disintegrating when contacted with water vapor. The self-disintegrating property is imparted to the alloy by incorporating into the alloy from 0.4 to 0.8 weight percent carbon. The alloy is useful in forming powder which can be converted to a Raney metal catalyst with increased surface area and catalytic activity.

  1. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  2. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  3. Nonswelling alloy

    DOEpatents

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  4. Improved Electroformed Structural Copper and Copper Alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Hudson, W.; Babcock, B.; Edwards, R.

    1998-01-01

    Electroforming offers a superior means for fabricating internally cooled heat exchangers and structures subjected to thermal environments. Copper is deposited from many such applications because of the good thermal conductivity. It suffers from mediocre yield strength as a structural material and loses mechanical strength at intermediate temperatures. Mechanical properties similar to those of electroformed nickel are desired. Phase 1 examined innovative means to improve deposited copper structural performance. Yield strengths as high as 483 MPa (70 ksi) were obtained with useful ductility while retaining a high level of purity essential to good thermal conductivity. Phase 2 represents a program to explore new additive combinations in copper electrolytes to produce a more fine, equiaxed grain which can be thermally stabilized by other techniques such as alloying in modest degrees and dispersion strengthening. Evaluation of new technology - such as the codeposition of fullerness (diamond-like) particles were made to enhance thermal conductivity in low alloys. A test fire quality tube-bundle engine was fabricated using these copper property improvement concepts to show the superiority of the new coppers and fabrications methods over competitive technologies such as brazing and plasma deposition.

  5. Silver deposition on polypyrrole films electrosynthesised onto Nitinol alloy. Corrosion protection and antibacterial activity.

    PubMed

    Saugo, M; Flamini, D O; Brugnoni, L I; Saidman, S B

    2015-11-01

    The electrosynthesis of polypyrrole films onto Nitinol from sodium salicylate solutions of different concentrations is reported. The morphology and corrosion protection properties of the resulting coatings were examined and they both depend on the sodium salicylate concentration. The immobilisation of silver species in PPy films constituted by hollow rectangular microtubes was studied as a function of the polymer oxidation degree. The highest amount of silver was deposited when the coated electrode was prepolarised at -1.00V (SCE) before silver deposition, suggesting an increase in the amount of non-oxidised segments in the polymer. Finally, the antibacterial activity of the coating against the Gram positive Staphylococcus aureus and Staphylococcus epidermidis bacteria was evaluated. Both strains resulted sensitive to the modified coatings, obtaining a slightly better result against S. aureus.

  6. Silver deposition on polypyrrole films electrosynthesised onto Nitinol alloy. Corrosion protection and antibacterial activity.

    PubMed

    Saugo, M; Flamini, D O; Brugnoni, L I; Saidman, S B

    2015-11-01

    The electrosynthesis of polypyrrole films onto Nitinol from sodium salicylate solutions of different concentrations is reported. The morphology and corrosion protection properties of the resulting coatings were examined and they both depend on the sodium salicylate concentration. The immobilisation of silver species in PPy films constituted by hollow rectangular microtubes was studied as a function of the polymer oxidation degree. The highest amount of silver was deposited when the coated electrode was prepolarised at -1.00V (SCE) before silver deposition, suggesting an increase in the amount of non-oxidised segments in the polymer. Finally, the antibacterial activity of the coating against the Gram positive Staphylococcus aureus and Staphylococcus epidermidis bacteria was evaluated. Both strains resulted sensitive to the modified coatings, obtaining a slightly better result against S. aureus. PMID:26249570

  7. Preselection of Ni-Cr(-Mo) alloys as potential canister materials for vitrified high active nuclear waste by electrochemical testing

    NASA Astrophysics Data System (ADS)

    Bort, H.; Wolf, I.; Leistikow, S.

    1987-07-01

    Several Ni-Cr(-Mo) alloys (Hastelloy C4, Inconel 625, Sanicro 28, Incoloy 825, Inconel 690) were tested by electrochemical methods to characterize their corrosion behavior in chloride containing solutions at various temperatures and pH-values in respect to their application as canister materials for final radioactive waste storage. Especially, Hastelloy C4 was tested by potentiodynamic, potentiostatic and galvanostic measurements. As electrolytes H 2SO 4 solutions were used, as parameters temperature, chloride content and pH-value were varied. All tested alloys showed a clearly limited resistance against pitting corrosion phenomena; under severe conditions even crevice corrosion phenomena were observed. The best corrosion behavior, however, is shown by Hastelloy C4, which has the lowest passivation current density of all tested alloys and the largest potential region with protection against local corrosion phenomena.

  8. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  9. Effect of filler metal composition on the strength of yttria stabilized zirconia joints brazed with Pd-Ag-CuOx

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2008-09-08

    The Ag-CuOx system is of interest to be used to be used as an air braze filler metal for joining high temperature electrochemical devices. Previous work has shown that the melting temperatures can be increased by adding palladium to Ag-CuOx and it is expected that this may aid high temperature stability. This work compares the room temperature bend strength of joints made between yttria-stabilized zirconia (YSZ) air brazed using Ag-CuOx without palladium and with 5 and 15mol% palladium additions. It has been found that in general palladium decreases joint strength, especially in low copper oxide compositions filler metals. At high copper oxide contents, brittle fracture through both copper oxide rich phases and the YSZ limits joint strength.

  10. New findings on the atomistic mechanisms active during mechanical milling of a Fe-Y{sub 2}O{sub 3} model alloy

    SciTech Connect

    Ressel, G.; Primig, S.; Parz, P.; Puff, W.; Leitner, H.; Clemens, H.

    2014-03-28

    In order to improve the mechanical properties at elevated temperatures, several types of steels are mechanically alloyed with yttria. The processes that are active during milling differ dependent on the individual powder constituents. Nevertheless, some theories exist which try to describe the mechanism of producing a metastable phase during milling. However, even in the system iron–yttria, the mechanisms taking place during milling are still not well understood. By using the example of a simple iron–yttria model alloy, this paper attempts to elucidate the structure of mechanically milled powder particles and, consequently, to clarify the functionality of mechanical alloying in the last stage of milling. Positron annihilation experiments on milled materials revealed “open” volumes which are enriched in yttria. Electron backscatter diffraction and atom probe tomography as complimentary techniques allowed an identification of these “open” volumes as mainly vacancies, where enrichments of Y and O occur. From these results, it can be concluded that especially vacancies are responsible for producing a metastable phase, whereby yttria is dissolved in pure iron.

  11. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  12. The Role of Zinc Layer During Wetting of Aluminium on Zinc-coated Steel in Laser Brazing and Welding

    NASA Astrophysics Data System (ADS)

    Gatzen, M.; Radel, T.; Thomy, C.; Vollertsen, F.

    The zinc layer of zinc-coated steel is known to be a crucial factor for the spreading of liquid aluminium on the coated surface. For industrial brazing and welding processes these zinc-coatings enable a fluxless joining between aluminium and steel in many cases. Yet, the reason for the beneficial effect of the zinc to the wetting process is not completely understood. Fundamental investigations on the wetting behaviour of single aluminium droplets on different zinc-coated steel surfaces have revealed a distinct difference between coated surfaces at room temperature and at elevated temperature regarding the influence of different coating thicknesses. In this paper the case of continuous laser brazing and welding processes of aluminium and commercial galvanized zinc-coated steel sheets are presented. It is shown that in the case of bead-on-plate laser beam brazing, the coating thickness has a measureable effect on the resulting wetting angle and length but does not have a significant impact in case of overlap laser beam welding. This might be linked to different heat transfer conditions. The results also strongly indicate that proper initialbreakup of oxide layers is still required to accomplish good wetting on zinc-coated surfaces.

  13. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  14. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  15. Development of Brazing Technology for Use in High Temperature Gas Separation Equipment

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Kim, Jin Yong Y.

    2003-04-07

    The development of high-temperature electrochemical devices such as oxygen and hydrogen separators, fuel gas reformers, solid oxide fuel cells, and chemical sensors is part of a rapidly expanding segment of the solid state technology market. These devices employ an ionic conducting ceramic as the active membrane that establishes the electrochemical potential of the device, either under voltage (i.e. to carry out gas separation) or under chemical gradient (to develop an electrical potential and thereby generate electrical power). Because the device operates under an ionic gradient that develops across the electrolyte, hermiticity across this layer is paramount. That is, not only must this thin ceramic membrane be dense with no interconnected porosity, but it must be connected to the rest of the device, typically constructed from a heat resistant alloy, with a high-temperature, gas-tight seal. A significant engineering challenge in fabricating these devices is how to effectively join the thin electrochemically active membrane to the metallic body of the device such that the resulting seal is hermetic, rugged, and stable during continuous high temperature operation.

  16. Shape Memory Alloy Actuator

    NASA Technical Reports Server (NTRS)

    Baumbick, Robert J. (Inventor)

    2000-01-01

    The present invention discloses and teaches a unique, remote optically controlled micro actuator particularly suitable for aerospace vehicle applications wherein hot gas, or in the alternative optical energy, is employed as the medium by which shape memory alloy elements are activated. In gas turbine powered aircraft the source of the hot gas may be the turbine engine compressor or turbine sections.

  17. Potential non-corrodable terminal seals for nickel-cadmium cells

    NASA Astrophysics Data System (ADS)

    Paugam, D.

    1986-06-01

    Corrosion resistant brazes to seal electrodes into casings of batteries required for satellites were identified. Fabrication of alumina-Dilver Pl seals by noncorrodable brazes may be achieved by activating the ceramic with TiH2 and using gold or nickel alloy brazes, or by using such alloys modified by reactive metal additions without the need for activation. Alternatively, the seals might be made by using reactive metal inserts that form eutectic reactive brazes by alloying with Dilver Pl, or by diffusion bonding. It is recommended that the proposal to replace Dilver Pl components with stainless steel should not be executed. Based on brazing trials, gold 17% nickel alloy with TiH2 activated alumina and the use of titanium foil are recommended for more detailed optimization. Diffusion bonding using corrosion resistant interlayers should also be considered as an alternative fabrication route.

  18. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  19. Joining of Cf/SiC Ceramics to Nimonic Alloys

    NASA Astrophysics Data System (ADS)

    Jiménez, C.; Mergia, K.; Moutis, N. V.; Azpiroz, X. A.; Wilhelmi, Ch.; Speliotis, Th.; Messoloras, S.

    2012-05-01

    Cf/SiC ceramic composites have been brazed to Nimonic alloys using TiCuAg filler metal. In order to improve wettability and to provide compatibility between ceramic and metal, the Cf/SiC surface was metallized through the deposition of a chromium layer. Subsequent heat treatments were carried out to develop intermediate layers of chromium carbides. Excellent wetting of both the composite ceramic and the metal from the filler metal is observed in the fabricated joints. Shear tests show that failure occurs always within the ceramic material and not at the joint. In the filler region depletion of Ti and formation of Ag and Cu rich regions are observed. At the Cf/SiC-filler interface a layered structure of the filler metallic elements is observed. Titanium interacts with the SiC matrix to form carbides and silicides.

  20. Platinum-ruthenium-palladium alloys for use as a fuel cell catalyst

    DOEpatents

    Gorer, Alexander

    2002-01-01

    A noble metal alloy composition for a fuel cell catalyst, a ternary alloy composition containing platinum, ruthenium and palladium. The alloy shows increased activity as compared to well-known catalysts.

  1. Super-alloy, AMTEC cells for the pluto/express mission

    NASA Astrophysics Data System (ADS)

    El-Genk, Mohamed S.; Tournier, Jean-Michel; James, Ralph; Mayberry, Clay

    1999-01-01

    A number of design changes for improving the performance of super-alloy AMTEC cells, and options of integrating them to General Purpose Heat Source (GPHS) modules in the configuration proposed by Advanced Modular Power Systems were investigated, for satisfying the electric power requirements for the Pluto/Express mission. A power system consisting of 6 fresh-fuel GPHS modules and 48, 7-tube super-alloy cells connected electrically in 4 parallel strings would weight 28.75 kg and provide 174 We at EOM, at an efficiency of 13.2%. The cells' BASE brazes and evaporator temperatures would be below 1059 K and 971 K, respectively. A power system consisting of 5 fresh-fuel GPHS modules and 4 parallel strings of 8, 9-tube cells each would deliver 156 We at EOM and weight only 24.53 kg. In this system, the AMTEC cells would also operate at low BASE brazes and evaporator temperatures (1071 K and 995 K, respectively).

  2. Summary of Prior Work on Joining of Oxide Dispersion-Strengthened Alloys

    SciTech Connect

    Wright, Ian G; Tatlock, Gordon J; Badairy, H.; Chen, C-L.

    2009-08-01

    There is a range of joining techniques available for use with ODS alloys, but care should be exercised in matching the technique to the final duty requirements of the joint. The goal for joining ODS alloys is a joint with no local disruption of the distribution of the oxide dispersion, and no significant change in the size and orientation of the alloy microstructure. Not surprisingly, the fusion welding processes typically employed with wrought alloys produce the least satisfactory results with ODS alloys, but some versions, such as fusion spot welding, and the laser and electron-beam welding technologies, have demonstrated potential for producing sound joints. Welds made using solid-state spot welding reportedly have exhibited parent metal properties. Thus, it is possible to employ processes that result in significant disruption of the alloy microstructure, as long as the processing parameters are adjustment to minimize the extent of or influence of the changes in the alloy microstructure. Selection among these joining approaches largely depends on the particular application and component configuration, and an understanding of the relationships among processing, alloy microstructure, and final properties is key. Recent developments have resulted in friction welding evolving to be a prime method for joining ODS sheet products, and variants of brazing/diffusion bonding have shown excellent promise for use with tubes and pipes. The techniques that come closest to the goal defined above involve solid-state diffusion bonding and, in particular, it has been found that secondary recrystallization of joints made by pulsed plasma-assisted diffusion can produce the desired, continuous, large alloy grain structure through the joint. Such joints have exhibited creep rupture failure at >82% of the load needed to fail the monolithic parent alloy at 1000 C.

  3. The Effect of Active Phase of the Work Material on Machining Performance of a NiTi Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Kaynak, Yusuf; Karaca, Haluk E.; Noebe, Ronald D.; Jawahir, I. S.

    2015-06-01

    Poor machinability with conventional machining processes is a major shortcoming that limits the manufacture of NiTi components. To better understand the effects of phase state on the machining performance of NiTi alloys, cutting temperature, tool-wear behavior, cutting force components, tool-chip contact length, chip thickness, and machined surface quality data were generated from a NiTi alloy using precooled cryogenic, dry, minimum quantity lubrication (MQL), and preheated machining conditions. Findings reveal that machining NiTi in the martensite phase, which was achieved through precooled cryogenic machining, profoundly improved the machining performance by reducing cutting force components, notch wear, and surface roughness. Machining in the austenite state, achieved through preheating, did not provide any benefit over dry and MQL machining, and these processes were, in general, inferior to cryogenic machining in terms of machining performance, particularly at higher cutting speeds.

  4. Design of low loss helix circuits for interference fitted and brazed circuits

    NASA Technical Reports Server (NTRS)

    Jacquez, A.

    1983-01-01

    The RF loss properties and thermal capability of brazed helix circuits and interference fitted circuits were evaluated. The objective was to produce design circuits with minimum RF loss and maximum heat transfer. These circuits were to be designed to operate at 10 kV and at 20 GHz using a gamma a approximately equal to 1.0. This represents a circuit diameter of only 0.75 millimeters. The fabrication of this size circuit and the 0.48 millimeter high support rods required considerable refinements in the assembly techniques and fixtures used on lower frequency circuits. The transition from the helices to the waveguide was designed and the circuits were matched from 20 to 40 GHz since the helix design is a broad band circuit and at a gamma a of 1.0 will operate over this band. The loss measurement was a transmission measurement and therefore had two such transitions. This resulting double-ended match required tuning elements to achieve the broad band match and external E-H tuners at each end to optimize the match for each frequency where the loss measurement was made. The test method used was a substitution method where the test fixture was replaced by a calibrated attenuator.

  5. Parameters optimization of laser brazing in crimping butt using Taguchi and BPNN-GA

    NASA Astrophysics Data System (ADS)

    Rong, Youmin; Zhang, Zhen; Zhang, Guojun; Yue, Chen; Gu, Yafei; Huang, Yu; Wang, Chunming; Shao, Xinyu

    2015-04-01

    The laser brazing (LB) is widely used in the automotive industry due to the advantages of high speed, small heat affected zone, high quality of welding seam, and low heat input. Welding parameters play a significant role in determining the bead geometry and hence quality of the weld joint. This paper addresses the optimization of the seam shape in LB process with welding crimping butt of 0.8 mm thickness using back propagation neural network (BPNN) and genetic algorithm (GA). A 3-factor, 5-level welding experiment is conducted by Taguchi L25 orthogonal array through the statistical design method. Then, the input parameters are considered here including welding speed, wire speed rate, and gap with 5 levels. The output results are efficient connection length of left side and right side, top width (WT) and bottom width (WB) of the weld bead. The experiment results are embed into the BPNN network to establish relationship between the input and output variables. The predicted results of the BPNN are fed to GA algorithm that optimizes the process parameters subjected to the objectives. Then, the effects of welding speed (WS), wire feed rate (WF), and gap (GAP) on the sum values of bead geometry is discussed. Eventually, the confirmation experiments are carried out to demonstrate the optimal values were effective and reliable. On the whole, the proposed hybrid method, BPNN-GA, can be used to guide the actual work and improve the efficiency and stability of LB process.

  6. Joining technologies for the 1990s: Welding, brazing, soldering, mechanical, explosive, solid-state, adhesive

    NASA Technical Reports Server (NTRS)

    Buckley, John D. (Editor); Stein, Bland A. (Editor)

    1986-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Society, and Society of Manufacturing Engineers Conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  7. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  8. Alloy chemistry and microstructural control to meet the demands of the automotive Stirling engine

    NASA Technical Reports Server (NTRS)

    Stephens, Joseph R.

    1988-01-01

    The automotive Stirling engine now under development by DOE/NASA as an alternative to the internal combustion engine, imposes severe materials requirements for the hot portion of the engine. Materials selected must be low cost and contain a minimum of strategic elements so that availability is not a problem. Heater head tubes contain high pressure hydrogen on the inside and are exposed to hot combustion gases on the outside surface. The cylinders and regenerator housings must be readily castable into complex shapes having varying wall thicknesses and be amenable to brazing and welding operations. Also, high strength, oxidation resistance, resistance to hydrogen permeation, cyclic operation, and long-life are required. A research program conducted by NASA Lewis focused on alloy chemistry and microstructural control to achieve the desired properties over the life of the engine. Results of alloy selection, characterization, evaluation, and actual engine testing of selected materials are presented.

  9. Alloy chemistry and microstructural control to meet the demands of the automotive Stirling engine

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1986-01-01

    The automotive Stirling engine now under development by DOE/NASA as an alternative to the internal combustion engine, imposes severe materials requirements for the hot portion of the engine. Materials selected must be low cost and contain a minimum of strategic elements so that availability is not a problem. Heater head tubes contain high pressure hydrogen on the inside and are exposed to hot combustion gases on the outside surface. The cylinders and regenerator housings must be readily castable into complex shapes having varying wall thicknesses and be amenable to brazing and welding operations. Also, high strength, oxidation resistance, resistance to hydrogen permeation, cyclic operation, and long-life are required. A research program conducted by NASA Lewis focused on alloy chemistry and microstructural control to achieve the desired properties over the life of the engine. Results of alloy selection, characterization, evaluation, and actual engine testing of selected materials are presented.

  10. Role of chemical composition in the enhanced catalytic activity of Pt-based alloyed ultrathin nanowires for the hydrogen oxidation reaction under alkaline conditions

    DOE PAGES

    Megan E. Scofield; Wong, Stanislaus S.; Zhou, Yuchen; Yue, Shiyu; Wang, Lei; Su, Dong; Tong, Xiao; Vukmirovic, Miomir B.; Adzic, Radoslav R.

    2016-05-19

    With the increased interest in the development of hydrogen fuel cells as a plausible alternative to internal combustion engines, recent work has focused on creating alkaline fuel cells (AFC), which employ an alkaline environment. Working in alkaline as opposed to acidic media yields a number of tangible benefits, including (i) the ability to use cheaper and plentiful precious-metal-free catalysts, due to their increased stability, (ii) a reduction in the amount of degradation and corrosion of Pt-based catalysts, and (iii) a longer operational lifetime for the overall fuel cell configuration. However, in the absence of Pt, no catalyst has achieved activitiesmore » similar to those of Pt. Herein, we have synthesized a number of crystalline ultrathin PtM alloy nanowires (NWs) (M = Fe, Co, Ru, Cu, Au) in order to replace a portion of the costly Pt metal without compromising on activity while simultaneously adding in metals known to exhibit favorable synergistic ligand and strain effects with respect to the host lattice. In fact, our experiments confirm theoretical insights about a clear and correlative dependence between measured activity and chemical composition. We have conclusively demonstrated that our as-synthesized alloy NW catalysts yield improved hydrogen oxidation reaction (HOR) activities as compared with a commercial Pt standard as well as with our as-synthesized Pt NWs. The Pt7Ru3 NW system, in particular, quantitatively achieved an exchange current density of 0.493 mA/cm2, which is higher than the corresponding data for Pt NWs alone. In addition, the HOR activities follow the same expected trend as their calculated hydrogen binding energy (HBE) values, thereby confirming the critical importance and correlation of HBE with the observed activities.« less

  11. The Effect of Artificial Aging on The Bond Strength of Heat-activated Acrylic Resin to Surface-treated Nickel-chromium-beryllium Alloy

    PubMed Central

    Al Jabbari, Youssef S.; Zinelis, Spiros; Al Taweel, Sara M.; Nagy, William W.

    2016-01-01

    Purpose The debonding load of heat-activated polymethylmethacrylate (PMMA) denture base resin material to a nickel-chromium-beryllium (Ni-Cr-Be) alloy conditioned by three different surface treatments and utilizing two different commercial bonding systems was investigated. Materials and Methods Denture resin (Lucitone-199) was bonded to Ni-Cr-Be alloy specimens treated with Metal Primer II, the Rocatec system with opaquer and the Rocatec system without opaquer. Denture base resin specimens bonded to non-treated sandblasted Ni-Cr-Be alloy were used as controls. Twenty samples for each treatment condition (80 specimens) were tested. The 80 specimens were divided into two categories, thermocycled and non-thermocycled, containing four groups of ten specimens each. The non-thermocycled specimens were tested after 48 hours’ storage in room temperature water. The thermocycled specimens were tested after 2,000 cycles in 4°C and 55°C water baths. The debonding load was calculated in Newtons (N), and collected data were subjected by non parametric test Kruskal-Wallis One Way Analysis of Variance on Ranks and Dunn’s post hoc test at the α = 0.05. Results The Metal Primer II and Rocatec system without opaquer groups produced significantly higher bond strengths (119.9 and 67.6 N), respectively, than did the sandblasted and Rocatec system with opaquer groups, where the bond strengths were 2.6 N and 0 N, respectively. The Metal Primer II was significantly different from all other groups (P<0.05). The bond strengths of all groups were significantly decreased (P<0.05) after thermocycling. Conclusions Although thermocycling had a detrimental effect on the debonding load of all surface treatments tested, the Metal Primer II system provided higher values among all bonding systems tested, before and after thermocycling. PMID:27335613

  12. Soldering of Carbon Materials Using Transition Metal Rich Alloys.

    PubMed

    Burda, Marek; Lekawa-Raus, Agnieszka; Gruszczyk, Andrzej; Koziol, Krzysztof K K

    2015-08-25

    Joining of carbon materials via soldering has not been possible up to now due to lack of wetting of carbons by metals at standard soldering temperatures. This issue has been a severely restricting factor for many potential electrical/electronic and mechanical applications of nanostructured and conventional carbon materials. Here we demonstrate the formation of alloys that enable soldering of these structures. By addition of several percent (2.5-5%) of transition metal such as chromium or nickel to a standard lead-free soldering tin based alloy we obtained a solder that can be applied using a commercial soldering iron at typical soldering temperatures of approximately 350 °C and at ambient conditions. The use of this solder enables the formation of mechanically strong and electrically conductive joints between carbon materials and, when supported by a simple two-step technique, can successfully bond carbon structures to any metal terminal. It has been shown using optical and scanning electron microscope images as well as X-ray diffraction patterns and energy dispersive X-ray mapping that the successful formation of carbon-solder bonds is possible, first, thanks to the uniform nonreactive dispersion of transition metals in the tin-based matrix. Further, during the soldering process, these free elements diffuse into the carbon-alloy border with no formation of brazing-like carbides, which would damage the surface of the carbon materials. PMID:26256042

  13. Determination of the activation enthalpy for migration of dislocations in plastically deformed 8006 Al-alloy by positron annihilation lifetime technique

    NASA Astrophysics Data System (ADS)

    Salah, Mohammed; Abdel-Rahman, M.; Badawi, Emad A.; Abdel-Rahman, M. A.

    2016-06-01

    The activation enthalpy for migration of dislocations of plastically deformed 8006 Al-alloy was investigated by positron annihilation lifetime technique. Plastic deformation using a hydraulic press produces mainly dislocations and may produce point defects. The type of defect was studied by isochronal annealing which determines the temperature range of recovery of each type. Only one type of defect (dislocations) was observed for the investigated sample and was found to be recovered within the range 455-700 K. Isothermal annealing by slow cooling was performed through this range and used in determination of the activation enthalpy of migration of dislocations which was found to be 0.26 ± 0.01 eV.

  14. Multi-component nanoporous platinum-ruthenium-copper-osmium-iridium alloy with enhanced electrocatalytic activity towards methanol oxidation and oxygen reduction

    NASA Astrophysics Data System (ADS)

    Chen, Xiaoting; Si, Conghui; Gao, Yulai; Frenzel, Jan; Sun, Junzhe; Eggeler, Gunther; Zhang, Zhonghua

    2015-01-01

    Multi-component nanoporous platinum-ruthenium-copper-osmium-iridium (np-PtRuCuOsIr) electrocatalyst has been facilely fabricated by chemical dealloying of mechanically alloyed AlCuPtRuOsIr precursor. The np-PtRuCuOsIr catalyst exhibits a typical three-dimensional bi-continuous interpenetrating ligament/channel structure with a length scale of ∼2.5 nm. The np-PtRuCuOsIr catalyst reaches a higher level in the mass activity (857.5 mA mgPt-1) and specific activity (3.0 mA cm-2) towards methanol oxidation compared to the commercial PtC catalyst (229.5 mA mgPt-1 and 0.5 mA cm-2 respectively). Moreover, the CO stripping peak of np-PtRuCuOsIr is 0.54 V (vs. SCE), 130 mV negative shift in comparison with the commercial PtC (0.67 V vs. SCE). The half-wave potential of np-PtRuCuOsIr is 0.900 V vs. RHE, 36 mV positive compared with that of the commercial PtC (0.864 V vs. RHE). The np-PtRuCuOsIr catalyst also shows 1.8 and 3.8 times enhancement in the mass and specific activity towards oxygen reduction than the commercial PtC. Moreover, the np-PtRuCuOsIr alloy exhibits superior oxygen reduction activities even after 15 K cycles, indicating its excellent long-term stability. The present np-PtRuCuOsIr can act as a promising candidate for the electrocatalyst in direct methanol fuel cells (DMFCs).

  15. Phytosynthesis of stable Au, Ag and Au-Ag alloy nanoparticles using J. Sambac leaves extract, and their enhanced antimicrobial activity in presence of organic antimicrobials

    NASA Astrophysics Data System (ADS)

    Yallappa, S.; Manjanna, J.; Dhananjaya, B. L.

    2015-02-01

    A green chemistry approach for the synthesis of Au, Ag and Au-Ag alloy nanoparticles (NPs) using the corresponding metal precursors and Jasminum sambac leaves extract as both reducing and capping media, under microwave irradiation, is reported. During the formation, as expected, the reaction mixture shows marginal decrease in pH and an increase in solution potential. The formation of NPs is evident from their surface plasmon resonance (SPR) peak observed at ∼555 nm for Au, ∼435 nm for Ag and ∼510 nm for Au-Ag alloy. The XRD pattern shows fcc structure while the FTIR spectra indicate the presence of plant residues adsorbed on these NPs. Such a bio-capping of NPs is characterized by their weight loss, ∼35% due to thermal degradation of biomass, as observed in TG analysis. The colloidal dispersion of NPs is stable for about 6 weeks. The near spherical shape of NPs (ϕ20-50 nm) is observed by FE-SEM/TEM images and EDAX gives the expected elemental composition. Furthermore, these NPs showed enhanced antimicrobial activity (∼1-4-fold increase in zone of inhibition) in combination with antimicrobials against test strains. Thus, the phytosynthesized NPs could be used as effective growth inhibitors for various microorganisms.

  16. Thermodynamic Constraints in Using AuM (M = Fe, Co, Ni, and Mo) Alloys as N₂ Dissociation Catalysts: Functionalizing a Plasmon-Active Metal.

    PubMed

    Martirez, John Mark P; Carter, Emily A

    2016-02-23

    The Haber-Bosch process for NH3 synthesis is arguably one of the greatest inventions of the 20th century, with a massive footprint in agriculture and, historically, warfare. Current catalysts for this reaction use Fe for N2 activation, conducted at high temperatures and pressures to improve conversion rate and efficiency. A recent finding shows that plasmonic metal nanoparticles can either generate highly reactive electrons and holes or induce resonant surface excitations through plasmonic decay, which catalyze dissociation and redox reactions under mild conditions. It is therefore appealing to consider AuM (M = Fe, Co, Ni, and Mo) alloys to combine the strongly plasmonic nature of Au and the catalytic nature of M metals toward N2 dissociation, which together might facilitate ammonia production. To this end, through density functional theory, we (i) explore the feasibility of forming these surface alloys, (ii) find a pathway that may stabilize/deactivate surface M substituents during fabrication, and (iii) define a complementary route to reactivate them under operational conditions. Finally, we evaluate their reactivity toward N2, as well as their ability to support a pathway for N2 dissociation with a low thermodynamic barrier. We find that AuFe possesses similar appealing qualities, including relative stability with respect to phase separation, reversibility of Fe oxidation and reduction, and reactivity toward N2. While AuMo achieves the best affinity toward N2, its strong propensity toward oxidation could greatly limit its use.

  17. Thermodynamic Constraints in Using AuM (M = Fe, Co, Ni, and Mo) Alloys as N₂ Dissociation Catalysts: Functionalizing a Plasmon-Active Metal.

    PubMed

    Martirez, John Mark P; Carter, Emily A

    2016-02-23

    The Haber-Bosch process for NH3 synthesis is arguably one of the greatest inventions of the 20th century, with a massive footprint in agriculture and, historically, warfare. Current catalysts for this reaction use Fe for N2 activation, conducted at high temperatures and pressures to improve conversion rate and efficiency. A recent finding shows that plasmonic metal nanoparticles can either generate highly reactive electrons and holes or induce resonant surface excitations through plasmonic decay, which catalyze dissociation and redox reactions under mild conditions. It is therefore appealing to consider AuM (M = Fe, Co, Ni, and Mo) alloys to combine the strongly plasmonic nature of Au and the catalytic nature of M metals toward N2 dissociation, which together might facilitate ammonia production. To this end, through density functional theory, we (i) explore the feasibility of forming these surface alloys, (ii) find a pathway that may stabilize/deactivate surface M substituents during fabrication, and (iii) define a complementary route to reactivate them under operational conditions. Finally, we evaluate their reactivity toward N2, as well as their ability to support a pathway for N2 dissociation with a low thermodynamic barrier. We find that AuFe possesses similar appealing qualities, including relative stability with respect to phase separation, reversibility of Fe oxidation and reduction, and reactivity toward N2. While AuMo achieves the best affinity toward N2, its strong propensity toward oxidation could greatly limit its use. PMID:26831377

  18. Thermodynamic activities and phase boundaries for the alloys of the solid solution of Co in Ni{sub 3}Al

    SciTech Connect

    Albers, M.; Kath, D.; Hilpert, K. |

    1997-11-01

    The vaporization of the alloy samples of the compositions (Ni{sub 3}Al){sub 1{minus}x}Co{sub x}(x = 0, 0.03, 0.06, 0.09, 0.12, or 0.15) was investigated at temperatures between 1326 to 1581 K by the use of Knudsen effusion mass spectrometry in order to obtain thermodynamic data for the solid solution {gamma}{prime} phase of the type Ni{sub 3}Al. The partial pressures of Al, Co, and Ni were determined over the samples investigated. Excess chemical potentials at a temperature of 1,473 K resulted for the components in the {gamma}{prime} solubility range. New results on the phase boundaries of the {gamma}{prime} solubility lobe were obtained by the analysis of quenched alloy samples and from the mass spectrometric studies. The results obtained are discussed with respect to the solubility behavior of Co in the {gamma}{prime} phase.

  19. Reduced Pressure Electron Beam Welding Evaluation Activities on a Ni-Cr-Mo Alloy for Nuclear Waste Packages

    SciTech Connect

    Wong, F; Punshon, C; Dorsch, T; Fielding, P; Richard, D; Yang, N; Hill, M; DeWald, A; Rebak, R; Day, S; Wong, L; Torres, S; McGregor, M; Hackel, L; Chen, H-L; Rankin, J

    2003-09-11

    The current waste package design for the proposed repository at Yucca Mountain Nevada, USA, employs gas tungsten arc welding (GTAW) in fabricating the waste packages. While GTAW is widely used in industry for many applications, it requires multiple weld passes. By comparison, single-pass welding methods inherently use lower heat input than multi-pass welding methods which results in lower levels of weld distortion and also narrower regions of residual stresses at the weld TWI Ltd. has developed a Reduced Pressure Electron Beam (RPEB) welding process which allows EB welding in a reduced pressure environment ({le} 1 mbar). As it is a single-pass welding technique, use of RPEB welding could (1) achieve a comparable or better materials performance and (2) lead to potential cost savings in the waste package manufacturing as compared to GTAW. Results will be presented on the initial evaluation of the RPEB welding on a Ni-Cr-Mo alloy (a candidate alloy for the Yucca Mountain waste packages) in the areas of (a) design and manufacturing simplifications, (b) material performance and (c) weld reliability.

  20. Magnesium Alloys and their Applications

    NASA Astrophysics Data System (ADS)

    Kainer, Karl U.

    1999-04-01

    In the recent years there has been a dramatic increase in research activity and also applications of magnesium alloys. The driving force is the growing demand by the automobile industry resulting from the pressure to reduce weight and hence to reduce the fuel consumption. The U.S. car industry incorporates the largest amount of magnesium at the present time. In Europe, Volkswagen had a history of using magnesium in the VW Beetle. Volkswagen, in common with other major car producers has initiated a major research and development programme for advanced magnesium materials. The main emphasis of this book is in the field of general physical metallurgy and alloy development refelcting the need to provide a wider range of alloys both casting and wrought alloys to meet the increasing demands of industry. Other topics are nevertheless well represented such as casting, recycling, joining, corrosion, and surface treatment.

  1. New Amorphous Silicon Alloy Systems

    NASA Astrophysics Data System (ADS)

    Kapur, Mridula N.

    1990-01-01

    the S-alloys appeared to proceed by a two step mechanism. The thermal activation energies for the high Al content and S-alloys were close to half the band gap value. The photoresponse of the films was determined from the light to dark conductivity ratio. The best photoresponse (sigma_ {L}/sigma_{D} = 4 times 10^2) was obtained for the Si-S alloys showing that they are promising electrode materials for solar cell application. A single unit photovoltaic electrolyzer was constructed by combining a-Si:H solar cells with an electrolysis cell. Several different configurations ((PIN), (PIN)^2 , and (PIN)^3) of the solar cells were tested. Both electric power and chemical energy (H_2) could be simultaneously drawn from the electrolyzer.

  2. Osseointegration of chitosan coated porous titanium alloy implant by reactive oxygen species-mediated activation of the PI3K/AKT pathway under diabetic conditions.

    PubMed

    Li, Xiang; Ma, Xiang-Yu; Feng, Ya-Fei; Ma, Zhen-Sheng; Wang, Jian; Ma, Tian-Cheng; Qi, Wei; Lei, Wei; Wang, Lin

    2015-01-01

    Chitosan coated porous titanium alloy implant (CTI) is demonstrated a promising approach to improve osseointegration capacity of pure porous titanium alloy implant (TI). Since chitosan has been demonstrated to exhibit antioxidant activity, we propose CTI may ameliorate the ROS overproduction, thus reverse the poor osseointegration under diabetic conditions, and investigate the underlying mechanisms. Primary rat osteoblasts incubated on the TI and the CTI were subjected to normal serum (NS), diabetic serum (DS), DS + NAC (a potent ROS inhibitor) and DS + LY294002 (a PI3K/AKT-specific inhibitor). In vivo study was performed on diabetic sheep implanted with TI or CTI into the bone defects on crista iliaca. Results showed that diabetes-induced ROS overproduction led to osteoblast dysfunction and apoptosis, concomitant with the inhibition of AKT in osteoblasts on the TI substrate. While CTI stimulated AKT phosphorylation through ROS attenuation, thus reversed osteoblast dysfunction evidenced by improved osteoblast adhesion, increased proliferation and ALP activity, and decreased cytotoxicity and apoptotic rate, which exerted same effect to NAC treatment on the TI. These effects were further confirmed by the improved osseointegration within the CTI in vivo evidenced by Micro-CT and histological examinations. In addition, the aforementioned promotive effects afforded by CTI were abolished by blocking PI3K/AKT pathway with addition of LY294002. These results demonstrate that the chitosan coating markedly ameliorates diabetes-induced impaired bio-performance of TI via ROS-mediated reactivation of PI3K/AKT pathway, which elicits a new surface functionalization strategy for better clinical performance of titanium implant in diabetic patients.

  3. Formation of TiO2 layers on commercially pure Ti and Ti-Mo and Ti-Nb alloys by two-step thermal oxidation and their photocatalytic activity

    NASA Astrophysics Data System (ADS)

    Sado, Shota; Ueda, Takatoshi; Ueda, Kyosuke; Narushima, Takayuki

    2015-12-01

    Anatase-containing TiO2 layers were formed on commercially pure (CP) Ti and Ti-25mass%Mo (Ti-25Mo) and Ti-25mass%Nb (Ti-25Nb) alloys by two-step thermal oxidation. The first-step treatment was conducted in an Ar-1%CO atmosphere at 1073 K for 3.6 ks, and the second-step treatment was conducted in air at 673-1073 K for 10.8 ks. The second-step temperature range for anatase formation was wider in the Ti alloys than in CP Ti. Photo-induced superhydrophilicity under UV irradiation was observed for the TiO2 layers with anatase fractions ≥0.6 on CP Ti and the Ti-25Mo alloy, and with anatase fractions ≥0.18 on the Ti-25Nb alloy. The TiO2 layers on the Ti-25Nb alloy exhibited excellent photocatalytic activity in the low anatase fraction region, which is considered to be caused by the incorporation of 1-3 at% Nb into the TiO2 layers. The rate constant of methylene blue degradation showed maxima at anatase fractions of 0.6-0.9.

  4. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  5. Alloy softening in binary molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    An investigation was conducted to determine the effects of alloy additions of Hf, Ta, W, Re, Os, Ir, and Pt on the hardness of Mo. Special emphasis was placed on alloy softening in these binary Mo alloys. Results showed that alloy softening was produced by those elements having an excess of s+d electrons compared to Mo, while those elements having an equal number or fewer s+d electrons than Mo failed to produce alloy softening. Alloy softening and hardening can be correlated with the difference in number of s+d electrons of the solute element and Mo.

  6. Design, fabrication, and performance of brazed, graphite electrode, multistage depressed collectors with 500-W, continuous wave, 4.8- to 9.6-GHz traveling-wave tubes

    NASA Technical Reports Server (NTRS)

    Ramins, Peter; Ebihara, Ben

    1989-01-01

    A small, isotropic graphite electrode, multistage depressed collector (MDC) was designed, fabricated, and evaluated in conjunction with a 500-W, continuous wave (CW), 4.8- to 9.6-GHz traveling-wave tube (TWT). The carbon electrode surfaces were used to improve the TWT overall efficiency by minimizing the secondary electron emission losses in the MDC. The design and fabrication of the brazed graphite MDC assembly are described. The brazing technique, which used copper braze filler metal, is compatible with both vacuum and the more commonly available hydrogen atmosphere brazing furnaces. The TWT and graphite electrode MCC bakeout, processing, and outgassing characteristics were evaluated and found to be comparable to TWT's equipped with copper electrode MDC's. The TWT and MDC performance was optimized for broadband CW operation at saturation. The average radiofrequency (RF), overall, and MDC efficiencies were 14.9, 46.4, and 83.6 percent, respectively, across the octave operating band. A 1500-hr CW test, conducted without the use of an appendage ion pump, showed no gas buildup and excellent stability of the electrode surfaces.

  7. Microstructure and Shear Strength in Brazing Joint of Mo-Cu Composite with 304 Stainless Steel by Ni-Cr-P Filler Metal

    NASA Astrophysics Data System (ADS)

    Wang, Juan; Wang, Jiteng; Li, Yajiang; Zheng, Deshuang

    2015-07-01

    The brazing of Mo-Cu composite and 304 stainless steel was carried out in vacuum with Ni-Cr-P filler metal at 980 °C for 20 min. Microstructure in Mo-Cu/304 stainless steel joint was investigated by field-emission scanning electron microscope (FE-SEM) with energy dispersive spectrometer (EDS) and shear strength was measured by shearing test. The results indicate that shear strength of the Mo-Cu/304 stainless steel joint is about 155 MPa. There forms eutectic structure of γ-Ni solid solution with Ni3P in the braze seam. Ni-Cu(Mo) and Ni-Fe solid solution are at the interface beside Mo-Cu composite and 304 stainless steel, respectively. Shear fracture exhibits mixed ductile-brittle fracture feature with trans-granular fracture, ductile dimples and tearing edges. Fracture originates from the interface between brazing seam and Mo-Cu composite and it propagates to the braze seam due to the formation of brittle Ni5P2 and Cr3P precipitation.

  8. A Simple Test to Determine the Effectiveness of Different Braze Compositions for Joining Ti-Tubes to C/C Composite Plates

    NASA Technical Reports Server (NTRS)

    Morscher, Gregory N.; Singh, Mrityunjay; Shpargel, Tarah; Asthana, Rajiv

    2006-01-01

    A simple tube-plate joint tensile test was implemented to compare the effectiveness of commercial brazes, namely, TiCuNi, TiCuSil, and Cu-ABA, used for bonding Ti-tubes joined to C-C composite plates. The different braze systems yielded different; yet, repeatable results. The Cu-ABA system proved to have about twice the load-carrying ability of the other two systems due to the fact that the bonded area between the braze material and the C-C plate was largest for this system. The orientation of the surface fiber tows also had a significant effect on load-carrying ability with tows oriented perpendicular to the tube axis displaying the highest failure loads. Increasing the process load and modifying the surface of the C-C plate by grooving out channels for the Ti-Tube to nest in resulted in increased load-carrying ability for the TiCuSil and Cu-ABA systems due to increased bonded area and better penetration of the braze material into the C-C composite.

  9. 21 CFR 872.3080 - Mercury and alloy dispenser.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Mercury and alloy dispenser. 872.3080 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3080 Mercury and alloy dispenser. (a) Identification. A mercury and alloy dispenser is a device with a spring-activated valve intended to measure...

  10. 21 CFR 872.3080 - Mercury and alloy dispenser.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Mercury and alloy dispenser. 872.3080 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3080 Mercury and alloy dispenser. (a) Identification. A mercury and alloy dispenser is a device with a spring-activated valve intended to measure...

  11. 21 CFR 872.3080 - Mercury and alloy dispenser.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Mercury and alloy dispenser. 872.3080 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3080 Mercury and alloy dispenser. (a) Identification. A mercury and alloy dispenser is a device with a spring-activated valve intended to measure...

  12. 21 CFR 872.3080 - Mercury and alloy dispenser.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Mercury and alloy dispenser. 872.3080 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3080 Mercury and alloy dispenser. (a) Identification. A mercury and alloy dispenser is a device with a spring-activated valve intended to measure...

  13. Pre-irradiation testing of actively cooled Be-Cu divertor modules

    SciTech Connect

    Linke, J.; Duwe, R.; Kuehnlein, W.

    1995-09-01

    A set of neutron irradiation tests is prepared on different plasma facing materials (PFM) candidates and miniaturized components for ITER. Beside beryllium the irradiation program which will be performed in the High Flux Reactor (HFR) in Petten, includes different carbon fiber composites (CFQ) and tungsten alloys. The target values for the neutron irradiation will be 0.5 dpa at temperatures of 350{degrees}C and 700{degrees}C, resp.. The post irradiation examination (PIE) will cover a wide range of mechanical tests; in addition the degradation of thermal conductivity will be investigated. To determine the high heat flux (HHF) performance of actively cooled divertor modules, electron beam tests which simulate the expected heat loads during the operation of ITER, are scheduled in the hot cell electron beam facility JUDITH. These tests on a selection of different actively cooled beryllium-copper and CFC-copper divertor modules are performed before and after neutron irradiation; the pre-irradiation testing is an essential part of the program to quantify the zero-fluence high heat flux performance and to detect defects in the modules, in particular in the brazed joints.

  14. Comparison of Lost Foam Casting of AM60B Alloy and A356 Alloy

    SciTech Connect

    Han, Qingyou; Dinwiddie, Ralph Barton; Sklad, Philip S; Currie, Kenneth; Vondra, Fred; Abdelrahman, Mohamed; Walford, Graham; Nolan, Dennis J; Nedkova, Teodora

    2007-01-01

    The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings in order to compare the difference in castability between magnesium alloys and aluminum alloy using the lost foam casting process. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  15. Twinning-mediated formability in Mg alloys

    PubMed Central

    Suh, Byeong-Chan; Kim, Jae H.; Hwang, Ji Hyun; Shim, Myeong-Shik; Kim, Nack J.

    2016-01-01

    Mg alloys are promising candidates for automotive applications due to their low density and high specific strength. However, their widespread applications have not been realized mainly because of poor formability at room temperature, arising from limited number of active deformation systems and strong basal texture. It has been recently shown that Mg-Zn-Ca alloys have excellent stretch formability, which has been ascribed to their weak basal texture. However, the distribution of basal poles is orthotropic, which might result in anisotropy during deformation and have adverse effect on formability. Here, we show that tension twinning is mainly responsible for enhanced formability of Mg-Zn-Ca alloys. We found that tension twinning is quite active during both uniaxial deformation and biaxial deformation of Mg-Zn-Ca alloy even under the stress conditions unfavourable for the formation of tensile twins. Our results provide new insights into the development of Mg alloys having high formability. PMID:26926655

  16. Interface Formation During Fusion™ Casting of AA3003/AA4045 Aluminum Alloy Ingots

    NASA Astrophysics Data System (ADS)

    Di Ciano, Massimo; Caron, E. J. F. R.; Weckman, D. C.; Wells, M. A.

    2015-12-01

    Fusion™ casting is a unique Direct Chill continuous casting process whereby two different alloys can be cast simultaneously, producing a laminated ingot for rolling into clad sheet metal such as AA3003/AA4045 brazing sheet. Better understanding of the wetting and interface formation process during Fusion™ casting is required to further improve process yields and also explore use of other alloy systems for new applications. In this research, AA3003-core/AA4045-clad ingots were cast using a well-instrumented lab-scale Fusion™ casting system. As-cast Fusion™ interfaces were examined metallurgically and by mechanical testing. Computational fluid dynamic analyses of the FusionTM casts were also performed. It was shown that the liquid AA4045-clad alloy was able to successfully wet and create an oxide-free, metallurgical, and mechanically sound interface with the lightly oxidized AA3003-core shell material. Based on the results of this study, it is proposed that the bond formation process at the alloys interface during casting is a result of discrete penetration of AA4045 liquid at defects in the preexisting AA3003 oxide, dissolution of underlying AA3003 by liquid AA4045, and subsequent bridging between penetration sites. Spot exudation on the AA3003 chill cast surface due to remelting and inverse segregation may also improve the wetting and bonding process.

  17. Action of Cryogenic chill on Mechanical properties of Nickel alloy Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Kumar, B. K. Anil; Ananthaprasad, M. G.; GopalaKrishna, K.

    2016-09-01

    In the area of material science engineering, metallurgists may be at the forefront of new technologies, developing metals for new applications, or involved in the traditional manufacture. By doing so it is possible for metallurgist to apply their knowledge of metals to solve complex problems and looking for ways to improve the mechanical properties of the materials. Therefore, an investigation in the present research was made to fabricate and evaluate the microstructure and mechanical properties of composites developed using cryogenically cooled copper chills, consisting of nickel alloy matrix and garnet particles as the reinforcement. The reinforcement being added ranges from 3 to 12 wt.% in steps of 3%. A stir casting process was used to fabricate the nickel base matrix alloy fused with garnet reinforcement particle. The matrix alloy was melted in a casting furnace at around 1350°C, the garnet particulates which was preheated to 600°C, was introduced evenly into the molten metal alloy. An arrangement was made at one end of the mould by placing copper chill blocks of varying thickness brazed with MS hallow block in which liquid nitrogen was circulated for cryogenic effect. After solidification, the composite materials thus synthesized were examined for microstructural and mechanical properties as per ASTM standards.

  18. Metal alloy identifier

    DOEpatents

    Riley, William D.; Brown, Jr., Robert D.

    1987-01-01

    To identify the composition of a metal alloy, sparks generated from the alloy are optically observed and spectrographically analyzed. The spectrographic data, in the form of a full-spectrum plot of intensity versus wavelength, provide the "signature" of the metal alloy. This signature can be compared with similar plots for alloys of known composition to establish the unknown composition by a positive match with a known alloy. An alternative method is to form intensity ratios for pairs of predetermined wavelengths within the observed spectrum and to then compare the values of such ratios with similar values for known alloy compositions, thereby to positively identify the unknown alloy composition.

  19. Soluble and particulate Co-Cr-Mo alloy implant metals activate the inflammasome danger signaling pathway in human macrophages: a novel mechanism for implant debris reactivity.

    PubMed

    Caicedo, Marco S; Desai, Ronak; McAllister, Kyron; Reddy, Anand; Jacobs, Joshua J; Hallab, Nadim J

    2009-07-01

    Immune reactivity to soluble and particulate implant debris remains the primary cause of aseptic inflammation and implant loosening. However, the intracellular mechanisms that trigger immune cells to sense and respond to exogenous nonbiological agents such as metal particles or metal ions released from orthopedic implants remain unknown. Recent studies in immunology have outlined the importance of the intracellular inflammasome complex of proteins in sensing danger/stress signals triggered by nonbiological agents in the cytosol of macrophages. We hypothesized that metal implant debris can activate the inflammasome pathway in macrophages that causes caspase-1-induced cleavage of intracellular pro-IL-1beta into its mature form, resulting in IL-1beta secretion and induction of a broader proinflammatory response. We tested this hypothesis by examining whether soluble cobalt, chromium, molybdenum, and nickel ions and Co-Cr-Mo alloy particles induce inflammasome- mediated macrophage reactivity. Our results demonstrate that these agents stimulate IL-1beta secretion in human macrophages that is inflammasome mediated (i.e., NADPH-, caspase-1-, Nalp3-, and ASC-dependent). Thus, metal ion- and particle-induced activation of the inflammasome in human macrophages provides evidence of a novel pathway of implant debris-induced inflammation, where contact with implant debris is sensed and transduced by macrophages into a proinflammatory response.

  20. 46 CFR 56.75-30 - Pipe joining details.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...) Copper-alloy brazing. (1) Copper-alloy brazing may be employed to join pipe, valves, and fittings... satisfactory for the brazing alloy to be employed, method of heating, and material to be joined. The annular... in place until the brazing alloy has set so as to prevent any strain on the joint until the...