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Sample records for active coating process

  1. Modeling of an Active Tablet Coating Process.

    PubMed

    Toschkoff, Gregor; Just, Sarah; Knop, Klaus; Kleinebudde, Peter; Funke, Adrian; Djuric, Dejan; Scharrer, Georg; Khinast, Johannes G

    2015-12-01

    Tablet coating is a common unit operation in the pharmaceutical industry, during which a coating layer is applied to tablet cores. The coating uniformity of tablets in a batch is especially critical for active coating, that is, coating that contains an active pharmaceutical ingredient. In recent years, discrete element method (DEM) simulations became increasingly common for investigating tablet coating. In this work, DEM was applied to model an active coating process as closely as possible, using measured model parameters and non-spherical particles. We studied how operational conditions (rotation speed, fill level, number of nozzles, and spray rate) influence the coating uniformity. To this end, simulation runs were planned and interpreted according to a statistical design of (simulation) experiments. Our general goal was to achieve a deeper understanding of the process in terms of residence times and dimensionless scaling laws. With that regard, the results were interpreted in light of analytical models. The results were presented at various detail levels, ranging from an overview of all variations to in-depth considerations. It was determined that the biggest uniformity improvement in a realistic setting was achieved by increasing the number of spray nozzles, followed by increasing the rotation speed and decreasing the fill level. PMID:26344941

  2. Coating Process

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A black chrome coating, originally developed for spacecraft solar cells, led to the development of an efficient flat plate solar collector. The coating, called Chromonyx, helps the collector absorb more heat. Olympic Solar Corporation was formed to electroplate the collector. The coating technique allows 95% of the sun's energy to be utilized. The process is widely used.

  3. Antibacterial activity of plastics coated with silver-doped organic-inorganic hybrid coatings prepared by sol-gel processes.

    PubMed

    Marini, M; De Niederhausern, S; Iseppi, R; Bondi, M; Sabia, C; Toselli, M; Pilati, F

    2007-04-01

    Silver-doped organic-inorganic hybrid coatings were prepared starting from tetraethoxysilane- and triethoxysilane-terminated poly(ethylene glycol)-block-polyethylene by the sol-gel process. They were applied as a thin layer (0.6-1.1 microm) to polyethylene (PE) and poly(vinyl chloride) (PVC) films and the antibacterial activity of the coated films was tested against Gram-negative (Escherichia coli ATCC 25922) and Gram-positive (Staphylococcus aureus ATCC 6538) bacteria. The effect of several factors (such as organic-inorganic ratio, type of catalyst, time of post-curing, silver ion concentration, etc.) was investigated. Measurements at different contact times showed a rapid decrease of the viable count for both tested strains. The highest antibacterial activity [more than 6 log reduction within 6 h starting from 106 colony-forming units (cfu) mL-1] was obtained for samples with an organic-inorganic weight ratio of 80:20 and 5 wt % silver salt with respect to the coating. For the coatings prepared by an acid-catalyzed process, a high level of permanence of the antibacterial activity of the coated films was demonstrated by repeatedly washing the samples in warm water or by immersion in physiological saline solution at 37 degrees C for 3 days. The release of silver ions per square meter of coating is very similar to that previously observed for polyamides filled with metallic silver nanoparticles; however, when compared on the basis of Ag content, the concentration of silver ions released from the coating is much higher than that released from 1 mm thick specimens of polyamide (PA) filled with silver nanoparticles. Transparency and good adhesion of the coating to PE and PVC plastic substrates without any previous surface treatment are further interesting features. PMID:17335284

  4. Experimental analysis of tablet properties for discrete element modeling of an active coating process.

    PubMed

    Just, Sarah; Toschkoff, Gregor; Funke, Adrian; Djuric, Dejan; Scharrer, Georg; Khinast, Johannes; Knop, Klaus; Kleinebudde, Peter

    2013-03-01

    Coating of solid dosage forms is an important unit operation in the pharmaceutical industry. In recent years, numerical simulations of drug manufacturing processes have been gaining interest as process analytical technology tools. The discrete element method (DEM) in particular is suitable to model tablet-coating processes. For the development of accurate simulations, information on the material properties of the tablets is required. In this study, the mechanical parameters Young's modulus, coefficient of restitution (CoR), and coefficients of friction (CoF) of gastrointestinal therapeutic systems (GITS) and of active-coated GITS were measured experimentally. The dynamic angle of repose of these tablets in a drum coater was investigated to revise the CoF. The resulting values were used as input data in DEM simulations to compare simulation and experiment. A mean value of Young's modulus of 31.9 MPa was determined by the uniaxial compression test. The CoR was found to be 0.78. For both tablet-steel and tablet-tablet friction, active-coated GITS showed a higher CoF compared with GITS. According to the values of the dynamic angle of repose, the CoF was adjusted to obtain consistent tablet motion in the simulation and in the experiment. On the basis of this experimental characterization, mechanical parameters are integrated into DEM simulation programs to perform numerical analysis of coating processes. PMID:23354469

  5. Lubricant Coating Process

    NASA Technical Reports Server (NTRS)

    1989-01-01

    "Peen Plating," a NASA developed process for applying molybdenum disulfide, is the key element of Techniblast Co.'s SURFGUARD process for applying high strength solid lubricants. The process requires two machines -- one for cleaning and one for coating. The cleaning step allows the coating to be bonded directly to the substrate to provide a better "anchor." The coating machine applies a half a micron thick coating. Then, a blast gun, using various pressures to vary peening intensities for different applications, fires high velocity "media" -- peening hammers -- ranging from plastic pellets to steel shot. Techniblast was assisted by Rural Enterprises, Inc. Coating service can be performed at either Techniblast's or a customer's facility.

  6. Tungsten Coating on Low Activation Vanadium Alloy by Plasma Spray Process

    SciTech Connect

    Nagasaka, Takuya; Muroga, Takeo; Noda, Nobuaki; Kawamura, Masashi; Ise, Hideo; Kurishita, Hiroaki

    2005-05-15

    Tungsten (W) coating on fusion candidate V-4Cr-4Ti (NIFS-HEAT-2) substrate was demonstrated with plasma spray process for the purpose of applying to protection of the plasma facing surface of a fusion blanket. Increase in plasma input power and temperature of the substrate was effective to reduce porosity of the coating, but resulted in hardening of the substrate and degradation of impact property at 77 K. The hardening seemed to be due to contamination with gaseous impurities and deformation by thermal stress during the coating process. Since all the samples showed good ductility at room temperature, further heating seems to be acceptable for the vanadium substrate. The fracture stress of the W coating was estimated from bending tests as at least 313 MPa, which well exceeds the design stress for the vanadium structure in fusion blanket.

  7. Process Sprays Uniforms Plasma Coatings

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.; Jacobson, T. P.; Walther, G. C.; Nakamura, H. H.

    1983-01-01

    Composite-powder processing procedure developed along with plasma-spray parameters to achieve homogeneous, well-bonded, low-porosity, self-lubricating coatings. Multicomponent plasma coatings are applied without segretation of components.

  8. Coated substrates and process

    DOEpatents

    Chu, Wei-kan; Childs, Charles B.

    1991-01-01

    Disclosed herein is a coated substrate and a process for forming films on substrates and for providing a particularly smooth film on a substrate. The method of this invention involves subjecting a surface of a substrate to contact with a stream of ions of an inert gas having sufficient force and energy to substantially change the surface characteristics of said substrate, and then exposing a film-forming material to a stream of ions of an inert gas having sufficient energy to vaporize the atoms of said film-forming material and to transmit the vaporized atoms to the substrate surface with sufficient force to form a film bonded to the substrate. This process is particularly useful commercially because it forms strong bonds at room temperature. This invention is particularly useful for adhering a gold film to diamond and forming ohmic electrodes on diamond, but also can be used to bond other films to substrates.

  9. Waterjet processes for coating removal

    NASA Technical Reports Server (NTRS)

    Burgess, Fletcher; Cosby, Steve; Hoppe, David

    1995-01-01

    USBI and NASA have been testing and investigating the use of high pressure water for coating removal for approximately the past 12 years at the Automated TPS (Thermal Protection System - ablative materials used for thermal protection during ascent and descent of the solid rocket boosters) Removal Facility located in the Productivity Enhancement Complex at Marshall Space Flight Center. Originally the task was to develop and automate the removal process and transfer the technology to a production facility at Kennedy Space Center. Since that time more and more applications and support roles for the waterjet technology have been realized. The facility has become a vital part of development activities ongoing at MSFC. It supports the development of environmentally compliant insulations, sealants, and coatings. It also supports bonding programs, test motors, and pressure vessels. The most recent role of the cell is supporting Thiokol Corporation's solid rocket motor program in the development of waterjet degreasing and paint stripping methods. Currently vapor degreasing methods use 500,000 lbs. of ozone depleting chemicals per year. This paper describes the major cell equipment, test methods practiced, and coatings that have been removed.

  10. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  11. Electrocurtain coating process for coating solar mirrors

    SciTech Connect

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  12. Electrophoretically active sol-gel processes to backfill, seal, and/or densify porous, flawed, and/or cracked coatings on electrically conductive material

    DOEpatents

    Panitz, Janda K.; Reed, Scott T.; Ashley, Carol S.; Neiser, Richard A.; Moffatt, William C.

    1999-01-01

    Electrophoretically active sol-gel processes to fill, seal, and/or density porous, flawed, and/or cracked coatings on electrically conductive substrates. Such coatings may be dielectrics, ceramics, or semiconductors and, by the present invention, may have deposited onto and into them sol-gel ceramic precursor compounds which are subsequently converted to sol-gel ceramics to yield composite materials with various tailored properties.

  13. Electrophoretically active sol-gel processes to backfill, seal, and/or densify porous, flawed, and/or cracked coatings on electrically conductive material

    DOEpatents

    Panitz, J.K.; Reed, S.T.; Ashley, C.S.; Neiser, R.A.; Moffatt, W.C.

    1999-07-20

    Electrophoretically active sol-gel processes to fill, seal, and/or density porous, flawed, and/or cracked coatings on electrically conductive substrates. Such coatings may be dielectrics, ceramics, or semiconductors and, by the present invention, may have deposited onto and into them sol-gel ceramic precursor compounds which are subsequently converted to sol-gel ceramics to yield composite materials with various tailored properties. 6 figs.

  14. Synergistic Effect of Sodium Chlorite and Edible Coating on Quality Maintenance of Minimally Processed Citrus grandis under Passive and Active MAP.

    PubMed

    Ban, Zhaojun; Feng, Jianhua; Wei, Wenwen; Yang, Xiangzheng; Li, Jilan; Guan, Junfeng; Li, Jiang

    2015-08-01

    Edible coating has been an innovation within the bioactive packaging concept. The comparative analysis upon the effect of edible coating, sodium chlorite (SC) and their combined application on quality maintenance of minimally processed pomelo (Citrus grandis) fruits during storage at 4 °C was conducted. Results showed that the combination of edible coating and SC dipping delayed the microbial development whereas the sole coating or dipping treatment was less efficient. The synergetic application of edible coating and SC treatment under modified atmosphere packaging (MAP, 10% O2 , 10% CO2 ) was able to maintain the total soluble solids level and ascorbic acid content, while reduce the weight loss as well as development of mesophiles and psychrotrophs. Nonetheless, the N, O-carboxymethyl chitosan solely coated samples showed significantly higher level of weight loss during storage with comparison to the untreated sample. Furthermore, the combined application of edible coating and SC dipping under active MAP best maintained the sensory quality of minimally processed pomelo fruit during storage. PMID:26147928

  15. PLA coated paper containing active inorganic nanoparticles: Material characterization and fate of nanoparticles in the paper recycling process.

    PubMed

    Zhang, Hai; Bussini, Daniele; Hortal, Mercedes; Elegir, Graziano; Mendes, Joana; Jordá Beneyto, Maria

    2016-06-01

    For paper and paperboard packaging, recyclability plays an important role in conserving the resources and reducing the environmental impacts. Therefore, when it comes to the nano-enabled paper packaging material, the recyclability issue should be properly addressed. This study represents our first report on the fate of nanomaterials in paper recycling process. The packaging material of concern is a PLA (Polylactic Acid) coated paper incorporating zinc oxide nanoparticles in the coating layer. The material was characterised and assessed in a lab-scale paper recycling line. The recyclability test was based on a method adapted from ATICELCA MC501-13, which enabled to recover over 99% of the solids material. The mass balance result indicates that 86-91% zinc oxide nanoparticles ended up in the rejected material stream, mostly embedded within the polymer coating; whereas 7-16% nanoparticles ended up in the accepted material stream. Besides, the tensile strength of the recycled handsheets suggests that the nano-enabled coating had no negative impacts on the recovered fibre quality. PMID:27036997

  16. Sputtering process and apparatus for coating powders

    DOEpatents

    Makowiecki, Daniel M.; Kerns, John A.; Alford, Craig S.; McKernan, Mark A.

    2002-01-01

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  17. Low friction and galling resistant coatings and processes for coating

    DOEpatents

    Johnson, Roger N.

    1987-01-01

    The present invention describes coating processes and the resultant coated articles for use in high temperature sodium environments, such as those found in liquid metal fast breeder reactors and their associated systems. The substrate to which the coating is applied may be either an iron base or nickel base alloy. The coating itself is applied to the substrate by electro-spark deposition techniques which result in metallurgical bonding between the coating and the substrate. One coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and an aluminum electrode. Another coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and a nickel-base hardfacing alloy electrode.

  18. Evaluation of Chemical Coating Processes for AXAF

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian; Mendrek, Mitchell

    1998-01-01

    The need existed at MSFC for the development and fabrication of radioisotope calibration sources of cadmium 109 and iron 55 isotopes. This was in urgent response to the AXA-F program. Several issues persisted in creating manufacturing difficulties for the supplier. In order to meet the MSFC requirements very stringent control needed to be maintained for the coating quality, specific activity and thickness. Due to the difficulties in providing the precisely controlled devices for testing, the delivery of the sources was seriously delayed. It became imperative that these fabrication issues be resolved to avoid further delays in this AXA-F observatory key component. The objectives are: 1) Research and provide expert advice on coating materials and procedures. 2) Research and recommend solutions to problems that have been experienced with the coating process. 3) Provide recommendations on the selection and preparation of substrates. 4) Provide consultation on the actual coating process including the results of the qualification and acceptance test programs. 5) Perform independent tests at UAH or MSFC as necessary.

  19. Active coatings technologies for tailorable military coating systems

    NASA Astrophysics Data System (ADS)

    Zunino, J. L., III

    2007-04-01

    The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.

  20. Electrostatic coating technologies for food processing.

    PubMed

    Barringer, Sheryl A; Sumonsiri, Nutsuda

    2015-01-01

    The application of electrostatics in both powder and liquid coating can improve the quality of food, such as its appearance, aroma, taste, and shelf life. Coatings can be found most commonly in the snack food industry, as well as in confectionery, bakery, meat and cheese processing. In electrostatic powder coating, the most important factors influencing coating quality are powder particle size, density, flowability, charge, and resistivity, as well as the surface properties and characteristics of the target. The most important factors during electrostatic liquid coating, also known as electrohydrodynamic coating, include applied voltage and electrical resistivity and viscosity of the liquid. A good understanding of these factors is needed for the design of optimal coating systems for food processing. PMID:25648420

  1. Electrical contact arrangement for a coating process

    DOEpatents

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  2. Wear Performance of Laser Processed Tantalum Coatings

    PubMed Central

    Dittrick, Stanley; Balla, Vamsi Krishna; Bose, Susmita; Bandyopadhyay, Amit

    2011-01-01

    This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10−4mm3(N.m)−1, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. PMID:22058608

  3. Processing on high efficiency solar collector coatings

    NASA Technical Reports Server (NTRS)

    Roberts, M.

    1977-01-01

    Wavelength selective coatings for solar collectors are considered. Substrates with good infrared reflectivity were examined along with their susceptibility to physical and environmental damage. Improvements of reflective surfaces were accomplished through buffing, chemical polishing and other surface processing methods.

  4. Thermal Imaging Processes of Polymer Nanocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Meth, Jeffrey

    2015-03-01

    Laser induced thermal imaging (LITI) is a process whereby infrared radiation impinging on a coating on a donor film transfers that coating to a receiving film to produce a pattern. This talk describes how LITI patterning can print color filters for liquid crystal displays, and details the physical processes that are responsible for transferring the nanocomposite coating in a coherent manner that does not degrade its optical properties. Unique features of this process involve heating rates of 107 K/s, and cooling rates of 104 K/s, which implies that not all of the relaxation modes of the polymer are accessed during the imaging process. On the microsecond time scale, the polymer flow is forced by devolatilization of solvents, followed by deformation akin to the constrained blister test, and then fracture caused by differential thermal expansion. The unique combination of disparate physical processes demonstrates the gamut of physics that contribute to advanced material processing in an industrial setting.

  5. Convergent spray process for environmentally friendly coatings

    NASA Technical Reports Server (NTRS)

    Scarpa, Jack

    1995-01-01

    Conventional spray application processes have poor transfer efficiencies, resulting in an exorbitant loss in materials, solvents, and time. Also, with ever tightening Environmental Protection Agency (EPA) regulations and Occupational Safety and Health Administration requirements, the low transfer efficiencies have a significant impact on the quantities of materials and solvents that are released into the environment. High solids spray processes are also limited by material viscosities, thus requiring many passes over the surface to achieve a thickness in the 0.125 -inch range. This results in high application costs and a negative impact on the environment. Until recently, requirements for a 100 percent solid sprayable, environmentally friendly, lightweight thermal protection system that can be applied in a thick (greater than 0.125 inch) single-pass operation exceeded the capability of existing systems. Such coatings must be applied by hand lay-up techniques, especially for thermal and/or fire protection systems. The current formulation of these coatings has presented many problems such as worker safety, environmental hazards, waste, high cost, and application constraints. A system which can apply coatings without using hazardous materials would alleviate many of these problems. Potential applications include the aerospace thermal protective specialty coatings, chemical and petroleum industries that require fire-protection coatings that resist impact, chemicals, and weather. These markets can be penetrated by offering customized coatings applied by automated processes that are environmentally friendly.

  6. A parylene coating process for hybrid circuits

    NASA Technical Reports Server (NTRS)

    1976-01-01

    The parylene coating process developed during this program consists of (1) obtaining a hybrid cover with a hole in it, (2) sealing of the circuit with a hole in the cover, (3) parylene coating through the hole with the external leads protected from parylene by appropriate fixturing, and (4) sealing of the hole by soldering a pretinned kovar tab. Development of the above process required optimization of the parylene coater parameters to obtain a uniform consistent coating which could offer adequate protection to the circuits, fixture design for packages of various types, determination of the size of the deposition hole, and the amount of dimer charge per run, a process to hermetically seal the deposition holes and establishment of quality control techniques or acceptance criteria for the deposited film.

  7. Corrosion prevention: Conversion coatings and coating processes. (Latest citations from the US Patent database). Published Search

    SciTech Connect

    Not Available

    1993-07-01

    The bibliography contains citations of selected patents concerning conversion coatings and coating processes for the prevention of metal corrosion in various environments. Conversion coating patents for the application of phosphates and chromates to the surfaces of aluminum, zinc, ferrous metals, titanium, cadmium, iron, steels, and various alloys are presented. Topics include coating compositions, surface preparations and pretreatments prior to coating applications, post-treatment of coated metal surfaces, coating quality control, and sacrificial coatings for jet engines. Specific patents concerning protective coatings are excluded and covered in a separate bibliography. (Contains a minimum of 162 citations and includes a subject term index and title list.)

  8. Process for preparing multilayer enzyme coating on a fiber

    DOEpatents

    Kim, Jungbae; Kwak, Ja Hun; Grate, Jay W.

    2009-11-03

    A process for preparing high stability, high activity biocatalytic materials is disclosed and processes for using the same. The process involves coating of a material or fiber with enzymes and enzyme aggregate providing a material or fiber with high biocatalytic activity and stability useful in heterogeneous environments. In one illustrative approach, enzyme "seeds" are covalently attached to polymer nanofibers followed by treatment with a reagent that crosslinks additional enzyme molecules to the seed enzymes forming enzyme aggregates thereby improving biocatalytic activity due to increased enzyme loading and enzyme stability. This approach creates a useful new biocatalytic immobilized enzyme system with potential applications in bioconversion, bioremediation, biosensors, and biofuel cells.

  9. Processing of fused silicide coatings for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.

    1982-01-01

    The processing and oxidation resistance of fused Al-Si and Ni-Si slurry coatings on ATJ graphite was studied. Ni-Si coatings in the 70 to 90 percent Si range were successfully processed to melt, wet, and bond to the graphite. The molten coatings also infiltrated the porosity in graphite and reacted with it to form SiC in the coating. Cyclic oxidation at 1200 C showed that these coatings were not totally protective because of local attack of the substrate, due to the extreme thinness of the coatings in combination with coating cracks.

  10. Photocatalytic activity of titania coatings synthesised by a combined laser/sol–gel technique

    SciTech Connect

    Adraider, Y.; Pang, Y.X.; Nabhani, F.; Hodgson, S.N.; Sharp, M.C.; Al-Waidh, A.

    2014-06-01

    Highlights: • Sol–gel method was used to prepare titania coatings. • Titania thin films were coated on substrate surface by dip coating. • Fibre laser was employed to irradiate the titania coated surfaces. • Photocatalytic efficiency of titania coatings was significantly improved after laser processing. - Abstract: Titania coatings were prepared using sol–gel method and then applied on the substrate surface by dip coating. Fibre laser (λ = 1064 nm) in continuous wave mode was used to irradiate the titania coated surfaces at different specific energies. The ATR-FTIR, XRD, SEM, EDS and contact angle measurement were employed to analyse surface morphology, phase composition and crystalline structure of laser-irradiated titania coatings, whilst the photocatalytic activity was evaluated by measuring the decomposition of methylene blue (MB) after exposure to the visible light for various illumination times. Results showed that the laser-irradiated titania coatings demonstrate significant different composition and microstructure in comparison with the as-coated from the same sol–gel titania. Photocatalytic efficiency of titania coatings was significantly improved after laser processing. The photocatalytic activity of laser-irradiated titania coatings was higher than that of the as-coated titania. The titania coating processed at laser specific energy of 6.5 J/mm{sup 2} exhibited the highest photocatalytic activity among all titania samples.

  11. Evaluation of Chemical Coating Processes for AXAF

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell E.

    1997-01-01

    The need existed at MSFC for the development and fabrication of radioisotope calibration sources of cadmium 109 and iron 55 isotopes. This was in urgent response to the AXAF program. Several issues persisted in creating manufacturing difficulties for the supplier. In order to meet the MSFC requirements very stringent control needed to be maintained for the coating quality, specific activity and thickness. Due to the difficulties in providing the precisely controlled devices for testing, the delivery of the sources was seriously delayed. It became imperative that these fabrication issues be resolved to avoid further delays in this AXAF observatory key component.

  12. Stability analysis of a polymer coating process

    NASA Astrophysics Data System (ADS)

    Kallel, A.; Hachem, E.; Demay, Y.; Agassant, J. F.

    2015-05-01

    A new coating process involving a short stretching distance (1 mm) and a high draw ratio (around 200) is considered. The resulting thin molten polymer film (around 10 micrometers) is set down on a solid primary film and then covered by another solid secondary film. In experimental studies, periodical fluctuation in the thickness of the coated layer may be observed. The processing conditions markedly influence the onset and the development of these defects and modeling will help our understanding of their origins. The membrane approach which has been commonly used for cast film modeling is no longer valid and two dimensional time dependent models (within the thickness) are developed in the whole domain (upstream die and stretching path). A boundary-value problem with a free surface for the Stokes equations is considered and stability of the free surface is assessed using two different numerical strategies: a tracking strategy combined with linear stability analysis involving computation of leading eigenvalues, and a Level Set capturing strategy coupled with transient stability analysis.

  13. 45S5Bioglass®-based scaffolds coated with selenium nanoparticles or with poly(lactide-co-glycolide)/selenium particles: Processing, evaluation and antibacterial activity.

    PubMed

    Stevanović, Magdalena; Filipović, Nenad; Djurdjević, Jelena; Lukić, Miodrag; Milenković, Marina; Boccaccini, Aldo

    2015-08-01

    In the bone tissue engineering field, there is a growing interest in the application of bioactive glass scaffolds (45S5Bioglass(®)) due to their bone bonding ability, osteoconductivity and osteoinductivity. However, such scaffolds still lack some of the required functionalities to enable the successful formation of new bone, e.g. effective antibacterial properties. A large number of studies suggest that selenium (Se) has significant role in antioxidant protection, enhanced immune surveillance and modulation of cell proliferation. Selenium nanoparticles (SeNp) have also been reported to possess antibacterial as well as antiviral activities. In this investigation, uniform, stable, amorphous SeNp have been synthesized and additionally immobilized within spherical PLGA particles (PLGA/SeNp). These particles were used to coat bioactive glass-based scaffolds synthesized by the foam replica method. Samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM). SeNp, 45S5Bioglass(®)/SeNp and 45S5Bioglass(®)/PLGA/SeNp showed a considerable antibacterial activity against Gram positive bacteria, Staphylococcus aureus and Staphylococcus epidermidis, one of the main causative agents of orthopedic infections. The functionalized Se-coated bioactive glass scaffolds represent a new family of bioactive, antibacterial scaffolds for bone tissue engineering applications. PMID:26047884

  14. Microfibrillated cellulose coatings as new release systems for active packaging.

    PubMed

    Lavoine, Nathalie; Desloges, Isabelle; Bras, Julien

    2014-03-15

    In this work, a new use of microfibrillated cellulose (MFC) is highlighted for high-added-value applications. For the first time, a nanoporous network formed by MFC coated on paper is used for a controlled release of molecules. The release study was carried out in water with caffeine as a model molecule. The release process was studied by means of (i) continuous, and (ii) intermittent diffusion experiments (with renewal of the medium every 10 min). The effect of the MFC was first observed for the samples impregnated in the caffeine solution. These samples, coated with MFC (coat weight of about 7 g/m(2)), released the caffeine over a longer period (29 washings compared with 16), even if the continuous diffusions were similar for both samples (without and with MFC coating). The slowest release of caffeine was observed for samples coated with the mixture (MFC+caffeine). Moreover, the caffeine was only fully released 9h after the release from the other samples was completed. This study compared two techniques for the introduction of model molecules in MFC-coated papers. The latter offers a more controlled and gradual release. This new approach creates many opportunities especially in the food-packaging field. A similar study could be carried out with an active species. PMID:24528763

  15. Effect of Porosity on Photocatalytic Activity of Plasma-Sprayed TiO2 Coating

    NASA Astrophysics Data System (ADS)

    Zhang, Cheng; Chaudhary, Ujwal; Das, Santanu; Godavarty, Anuradha; Agarwal, Arvind

    2013-10-01

    The effect of porosity on photocatalytic activity of plasma-sprayed TiO2 coating on steel substrate is studied by varying processing parameters viz. plasma power and powder feed rate. The relationship between porosity content and methylene blue (MB) dye decomposition rate was established to correlate coating microstructure and its photocatalytic activity. The coating with the highest porosity content exhibited best photocatalytic efficiency. The same processing parameters were used to deposit TiO2 coating on FTO glass. The photocatalytic activity of TiO2 coating on FTO was 2.5 times better than TiO2 coating on the steel substrate. TiO2 coating on FTO glass contains bimodal porosity distribution (micropores and submicron pores) which accelerated MB decomposition by accelerated diffusion of ionic species.

  16. Organic-aqueous crossover coating process for the desmopressin orally disintegrating microparticles.

    PubMed

    Kim, Ju-Young; Hwang, Kyu-Mok; Park, Chun-Woong; Rhee, Yun-Seok; Park, Eun-Seok

    2015-02-01

    The purpose of the present study was to prepare desmopressin orally disintegrating microparticles (ODMs) using organic-aqueous crossover coating process which featured an organic sub-coating followed by an aqueous active coating. Sucrose beads and hydroxypropyl cellulose (HPC) were used as inert cores and a coating material, respectively. Characterizations including size distribution analysis, in-vitro release studies and in-vitro disintegration studies were performed. A pharmacokinetic study of the ODMs was also conducted in eight beagle dogs. It was found that sucrose beads should be coated using organic solvents to preserve their original morphology. For the active coating, the aqueous coating solution should be used for drug stability. When sucrose beads were coated using organic-aqueous crossover coating process, double-layer ODMs with round shapes were produced with detectable impurities below limit of US Pharmacopeia. The median size of ODMs was 195.6 μm, which was considered small enough for a good mouthfeel. The ODMs dissolved in artificial saliva within 15 s because of hydrophilic materials including sucrose and HPC in the ODMs. Because of its fast-dissolving properties, 100% release of the drug was reached within 5 min. Pharmacokinetic parameters including Cmax and AUC24 indicated bioequivalence of the ODMs and the conventional immediate release tablets. Therefore, by using the organic-aqueous crossover coating process, double-layer ODMs were successively prepared with small size, round shapes and good drug stability. PMID:24252109

  17. CDS HVOF sprayed coatings: Influence of process variables on coating characteristics

    SciTech Connect

    Knight, R.; Smith, R.W.; Lugscheider, E.

    1994-12-31

    High velocity, oxyfuel (HVOF) coating processes are fast becoming one of today`s dominant thermal spray areas, particularly for the deposition of carbide coatings where HVOF spray can produce results comparable, or even superior, to vacuum and air plasma spray processes. Results and analysis of NiCr, WC/Co, and Cr3C2NiCr coatings sprayed with the continuous detonation system (CDS) HVOF gun are presented. The investigation focused the influence of spray distance, gun/part relative speed, and fuel:oxygen ratio on coating microstructure, microhardness, and phase content. Coatings were sprayed using oxygen and propane (C{sub 3}H{sub 8}) fuel, at typical flow rates of 420 I/min, and 55 I/min, respectively. Coatings were sprayed onto 25 x 75 mm (1 in. x 3in.) 1018-steel substrates, nominally 3 mm (01.25 in.) thick. The coating materials were (-45 {mu}m + 10 {mu}) 80/20 NiCr, (-45 {mu} + 11 {mu}) 88/12 WC/Co, and (-45 {mu} + 11 {mu}m) 75/25 Cr{sub 3}C{sub 2}/NiCr. The CDS HVOF sprayed coatings were analyzed by optical microscopy, microhardness (VHN{sub 300}) and X-ray diffraction techniques to determine the effects of variations in process parameters on the microstructure and characteristics of the coatings and to investigate phase changes in the coating material caused by the HVOF process.

  18. Investigation into conductivity of silver-coated cenosphere composites prepared by a modified electroless process

    NASA Astrophysics Data System (ADS)

    Cao, Xiao Guo; Zhang, Hai Yan

    2013-01-01

    Silver-coated cenosphere composites are successfully fabricated by a modified electroless plating process that is modified by replacing the conventional pretreatment and sensitization steps by only using surface hydroxylation step to simplify the steps and reduce the overall cost of the coating process. Furthermore, the activation and electroless plating steps are merged into one step. The cenosphere particles are characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction analysis (XRD) before and after the coating process. The relatively continuous and compact coating is obtained under the given coating conditions. The results indicated that the conductivity of Ag-coated cenospheres was improved with increasing the AgNO3 solution dosage and reaction time. It was also found that the optimum AgNO3 solution concentration was 0.05 mol/L, and the optimum range of reaction temperature was from 50 °C to 65 °C.

  19. Morphological analysis of galvanized coating applied under vibrowave process system conditions

    NASA Astrophysics Data System (ADS)

    Lebedev, V. A.; Ivanov, V. V.; Fedorov, V. P.

    2016-04-01

    The article presents the morphological research results of galvanized coating applied to the metal surface in the course of mechanical and chemical synthesis realized under vibrowave process system conditions. The paper reveals the specifics of the coating morphology, its activating role in free-moving indentors formed under the impact of low-frequency vibrations and its positive influence on the operational performance of the part surface layer. The advantages of this galvanized coating application method are presented in comparison with conventional methods.

  20. Development of Processing Windows for HVOF Carbide-Based Coatings

    NASA Astrophysics Data System (ADS)

    Ang, Andrew Siao Ming; Howse, Hugo; Wade, Scott A.; Berndt, Christopher C.

    2016-01-01

    Optimized processing windows for spraying high-quality metal carbide-based coatings are developed using particle diagnostic technology. The cermet coatings were produced via the high-velocity oxygen fuel (HVOF) spray process and are proposed for service applications such as marine hydraulics. The traditional "trial and error" method for developing coating process parameters is not technically robust, as well as being costly and time consuming. Instead, this contribution investigated the use of real-time monitoring of parameters associated with the HVOF flame jets and particles using in-flight particle diagnostics. Subsequently, coatings can be produced with knowledge concerning the molten particle size, temperature, and velocity profile. The analytical results allow identification of optimized coating process windows, which translate to coatings of lower porosity and improved mechanical performance.

  1. Palladium coated porous anodic alumina membranes for gas reforming processes

    NASA Astrophysics Data System (ADS)

    Wu, Jeremy P.; Brown, Ian W. M.; Bowden, Mark E.; Kemmitt, Timothy

    2010-11-01

    Nanostructured ceramic membranes with ultrathin coatings of palladium metal have been demonstrated to separate hydrogen gas from a gas mixture containing nitrogen with 10% carbon dioxide and 10% hydrogen at temperatures up to 550 °C. The mechanically robust and thermally durable membranes were fabricated using a combination of conventional and high-efficiency anodisation processes on high purity aluminium foils. A pH-neutral plating solution has also been developed to enable electroless deposition of palladium metal on templates which were normally prone to chemical corrosion in strong acid or base environment. Activation and thus seeding of palladium nuclei on the surface of the template were essential to ensure uniform and fast deposition, and the thickness of the metal film was controlled by time of deposition. The palladium coated membranes showed improved hydrogen selectivity with increased temperature as well as after prolonged exposure to hydrogen, demonstrating excellent potential for gas separation technologies.

  2. Preparations of TiO2 film coated on foam nickel substrate by sol-gel processes and its photocatalytic activity for degradation of acetaldehyde.

    PubMed

    Hu, Hai; Xiao, Wen-jun; Yuan, Jian; Shi, Jian-wei; Chen, Ming-xia; Shang Guan, Wen-feng

    2007-01-01

    Anatase TiO2 films were successfully prepared on foam nickel substrates by sol-gel technique using tetrabutyl titanate as precursor. The characteristics of the TiO2 films were investigated by XPS, XRD, FE-SEM, TEM and UV-Vis absorption spectra. The photocatalytic activities of TiO2 films were investigated by photocatalytic degradation reactions of gaseous acetaldehyde, an indoor pollutant, under ultraviolet light irradiation. It was found that Ni2+ doping into Ti02 films due to the foam nickel substrates resulted in the extension of absorption edges of TiO2 films from UV region to visible light region. The pre-heating for foam nickel substrates resulted in the formation of NiO layer, which prevented effectively the injection of photogenerated electrons from TiO2 films to metal nickel. The TiO2 films displayed high photocatalytic activity for the degradation of acetaldehyde, and were enhanced by calcining the substrates and coating TiO2 films repeatedly. The high activity was mainly attributed to the improvement of the characteristics of substrate surface and the increase of active sites on photocatalyst. PMID:17913158

  3. Void forming pyrolytic carbon coating process

    SciTech Connect

    Beatty, R.L.; Cook, J.L.

    2000-06-27

    A pyrolytic carbon coated nuclear fuel particle and method of making it are disclosed. The fuel particle has a core composed of a refractory compound of an actinide metal. The pyrolytic carbon coating surrounds the core so as to provide a void volume therebetween. The coating has an initial density of no greater than 1.45 grams/cm{sup 3} and an anisotropy factor than 3.0 and a final density upon heat treatment above about 2,000 C of greater than 1.7 grams/cm{sup 3} and an anisotropy factor greater than 5.

  4. Void forming pyrolytic carbon coating process

    DOEpatents

    Beatty, Ronald L.; Cook, Jackie L.

    2000-01-01

    A pyrolytic carbon coated nuclear fuel particle and method of making it. The fuel particle has a core composed of a refractory compound of an actinide metal. The pyrolytic carbon coating surrounds the core so as to provide a void volume therebetween. The coating has an initial density of no greater than 1.45 grams/cm.sup.3 and an anisotropy factor than 3.0 and a final density upon heat treatment above about 2000.degree. C. of greater than 1.7 grams/cm.sup.3 and an anisotropy factor greater than 5.

  5. Corrosion prevention: Conversion coatings and coating processes. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations of selected patents concerning conversion coatings and coating processes for the prevention of metal corrosion in various environments. Conversion coating patents for the application of phosphates and chromates to the surfaces of aluminum, zinc, ferrous metals, titanium, cadmium, iron, steels, and various alloys are presented. Topics include coating compositions, surface preparations and pretreatments prior to coating applications, post-treatment of coated metal surfaces, coating quality control, and sacrificial coatings for jet engines. Specific patents concerning protective coatings are excluded and covered in a separate bibliography. (Contains a minimum of 166 citations and includes a subject term index and title list.)

  6. Corrosion prevention: Conversion coatings and coating processes. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    1996-10-01

    The bibliography contains citations of selected patents concerning conversion coatings and coating processes for the prevention of metal corrosion in various environments. Conversion coating patents for the application of phosphates and chromates to the surfaces of aluminum, zinc, ferrous metals, titanium, cadmium, iron, steels, and various alloys are presented. Topics include coating compositions, surface preparations and pretreatments prior to coating applications, post-treatment of coated metal surfaces, coating quality control, and sacrificial coatings for jet engines. Specific patents concerning protective coatings are excluded and covered in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  7. Corrosion prevention: Conversion coatings and coating processes. (Latest citations from the US Patent Bibliographic File with exemplary claims). Published Search

    SciTech Connect

    Not Available

    1994-11-01

    The bibliography contains citations of selected patents concerning conversion coatings and coating processes for the prevention of metal corrosion in various environments. Conversion coating patents for the application of phosphates and chromates to the surfaces of aluminum, zinc, ferrous metals, titanium, cadmium, iron, steels, and various alloys are presented. Topics include coating compositions, surface preparations and pretreatments prior to coating applications, post-treatment of coated metal surfaces, coating quality control, and sacrificial coatings for jet engines. Specific patents concerning protective coatings are excluded and covered in a separate bibliography. (Contains a minimum of 191 citations and includes a subject term index and title list.)

  8. The insulation of copper wire by the electrostatic coating process

    NASA Astrophysics Data System (ADS)

    Wells, M. G. H.

    1983-06-01

    A review of the fluidized bed electrostatic coating process and materials available for application to flat copper conductor has been made. Lengths of wire were rolled and electrostatically coated with two epoxy insulations. Electrical tests were made in air on coated samples at room and elevated temperatures. Compatibility tests in the cooling/lubricating turbine oil at temperatures up to 220 deg. C were also made. Recommendations for additional work are provided.

  9. Tribological performance of hybrid filtered arc-magnetron coatings - Part I: Coating deposition process and basic coating properties characterization

    SciTech Connect

    Gorokhovsky, Vladimir; Bowman, C.; Gannon, Paul E.; VanVorous, D.; Voevodin, A. A.; Rutkowski, A.; Muratore, C.; Smith, Richard J.; Kayani, Asghar N.; Gelles, David S.; Shutthanandan, V.; Trusov, B. G.

    2006-12-04

    Aircraft propulsion applications require low-friction and wear resistant surfaces that operate under high contact loads in severe environments. Recent research on supertough and low friction nanocomposite coatings produced with hybrid plasma deposition processes was demonstrated to have a high potential for such demanding applications. However, industrially scalable hybrid plasma technologies are needed for their commercial realization. The Large area Filtered Arc Deposition (LAFAD) process provides atomically smooth coatings at high deposition rates over large surface areas. The LAFAD technology allows functionally graded, multilayer, super-lattice and nanocomposite architectures of multi-elemental coatings via electro-magnetic mixing of two plasma flows composed of different metal ion vapors. Further advancement can be realized through a combinatorial process using a hybrid filtered arc-magnetron deposition system. In the present study, multilayer and nanostructured TiCrCN/TiCr +TiBC composite cermet coatings were deposited by the hybrid filtered arc-magnetron process. Filtered plasma streams from arc evaporated Ti and Cr targets, and two unbalanced magnetron sputtered B4C targets, were directed to the substrates in the presence of reactive gases. A multiphase nanocomposite coating architecture was designed to provide the optimal combination of corrosion and wear resistance of advanced steels (Pyrowear 675) used in aerospace bearing and gear applications. Coatings were characterized using SEM/EDS, XPS and RBS for morphology and chemistry, XRD and TEM for structural analyses, wafer curvature and nanoindentation for stress and mechanical properties, and Rockwell and scratch indentions for adhesion. Coating properties were evaluated for a variety of coating architectures. Thermodynamic modeling was used for estimation of phase composition of the top TiBC coating segment. Correlations between coating chemistry, structure and mechanical properties are discussed.

  10. Process and performance optimization of bottom antireflective coatings: II

    NASA Astrophysics Data System (ADS)

    Ding, Shuji; Sagan, John P.; Shan, Jianhui; Gonzalez, Eleazar; Dixit, Sunit S.; Liu, Ying; Khanna, Dinesh N.

    1999-06-01

    The newly developed AZ BARLi II coating material is a photoresist solvent-based bottom antireflective coating (BARC) for i-line lithographic application. The coating material has good compatibility with common edge bead removal solvents such as ethyl lactate, PGME, or PGMEA mixed with ethyl lactate or PGME. To evaluate the BARC material, its chemical compatibility with common EBR solvents has been tested by several analytical techniques including liquid particle counts and surface defect studies. Both top and bottom EBR dispense processes have been investigated and optimized. Improvements on edge roughness, visual cleanliness, and the BARC coating buildup at the edge will be discussed in this paper.

  11. Applications of edible films and coatings to processed foods

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Edible coatings have been successfully applied in processed foods such as meat, cereals, confectionaries, dried fruits, nuts and fresh and fresh-cut fruits and vegetables. These coatings are used to improve the quality and shelf-life of foods. Furthermore, different food ingredients, derived from ...

  12. WASTE ACTIVATED SLUDGE PROCESSING

    EPA Science Inventory

    A study was made at pilot scale of a variety of processes for dewatering and stabilization of waste activated sludge from a pure oxygen activated sludge system. Processes evaluated included gravity thickening, dissolved air flotation thickening, basket centrifugation, scroll cent...

  13. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    SciTech Connect

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  14. Coatings for minimally processed fruits and vegetables

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Fresh-cut fruit and vegetables are gaining increasing popularity and market share. Techniques to enhance stability of fresh cut produce are reviewed. Among these techniques, edibles coatings can provide protection against dehydration, microbial decay and decrease events related to physiological sene...

  15. Photocatalytic Iron Oxide Coatings Produced by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Navidpour, A. H.; Salehi, M.; Amirnasr, M.; Salimijazi, H. R.; Azarpour Siahkali, M.; Kalantari, Y.; Mohammadnezhad, M.

    2015-12-01

    Recently, hematite coatings with semiconductor properties have received attention for photocatalytic applications. In this study, plasma and flame spraying techniques were used for hematite deposition on 316 stainless steel plates. X-ray diffraction was used for phase composition analysis, and methylene blue was used as an organic pollutant to evaluate the photocatalytic activity of thermally sprayed coatings. The results showed that all these coatings could act under visible-light irradiation but the one deposited by flame spraying at 20 cm stand-off distance showed the highest photocatalytic activity. The results showed that wavelength of the light source and pH of the solution affected the photocatalytic activity significantly. It was also shown that thermally sprayed iron oxide coatings could have a high photo-absorption ability, which could positively affect the photocatalytic activity.

  16. Anti-reflection coatings applied by acid leaching process

    NASA Technical Reports Server (NTRS)

    Pastirik, E.

    1980-01-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  17. Anodization process produces opaque, reflective coatings on aluminum

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Opaque, reflective coatings are produced on aluminum articles by an anodizing process wherein the anodizing bath contains an aqueous dispersion of finely divided insoluble inorganic compounds. These particles appear as uniformly distributed occlusions in the anodic deposit on the aluminum.

  18. Anti-reflection coatings applied by acid leaching process

    NASA Astrophysics Data System (ADS)

    Pastirik, E.

    1980-09-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  19. Fused slurry silicide coatings for columbium alloy reentry heat shields. Volume 2: Experimental and coating process details

    NASA Technical Reports Server (NTRS)

    Fitzgerald, B.

    1973-01-01

    The experimental and coating process details are presented. The process specifications which were developed for the formulation and application of the R-512E fused slurry silicide coating using either an acrylic or nitrocellulose base slurry system is also discussed.

  20. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, D.J.; Vernon, M.E.; Wright, S.A.

    1988-06-29

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  1. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, Donald J.; Vernon, Milton E.; Wright, Steven A.

    1991-01-01

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  2. Polymer protective coating for wet deep silicon etching processes

    NASA Astrophysics Data System (ADS)

    Spencer, Mary; Ruben, Kim; Li, Chenghong; Williams, Paul; Flaim, Tony D.

    2003-01-01

    A need exists for spin-applied polymeric coatings to protect electronic circuitry and other sensitive structures on MEMS devices during deep silicon wet etching processes involving corrosive mixtures of aqueous acids and bases. The challenge exists in developing protective coatings that do not decompose or dissolve in the harsh etchants and, more importantly, that maintain good adhesion to the substrate during the sometimes long etching processes. We have developed a multilayer coating system that is stable and adheres well to silicon nitride and other semiconductor materials and affords chemical protection for at least eight hours in hot potassium hydroxide etchant. The same coating system is also compatible with concentrated hydrofluoric acid etchants, which can diffuse rapidly through many polymeric materials to attack the device substrate.

  3. A production parylene coating process for hybrid microcircuits

    NASA Technical Reports Server (NTRS)

    Kale, V. S.; Riley, T. J.

    1977-01-01

    The real impetus for developing a production parylene coating process for internal hybrid passivation came as a result of the possibility of loose conductive particles in hybrid microelectronic circuits, causing intermittent and sometimes permanent failures. Because of the excellent mechanical properties of parylene, it is capable of securing the loose particles in place and prevent such failures. The process of coating described consists of (1) vaporizing the initial charge, which is in the form of a dimer; (2) conversion of the dimer into a reactive monomer; and (3) deposition and subsequent polymerization of the monomer in the deposition chamber which forms a uniform parylene film over all the cold surfaces in contact. Experimental results are discussed in terms of wire bond reliability, resistor drift, high-temperature storage characteristics of parylene, and coating acceptance standards. It is concluded that internal cavities of microelectronic circuits can be successfully coated with parylene provided appropriate tooling is used to protect external leads from the parylene monomer.

  4. Morphology-insensitive Performance Facilitates Transition from Spin-Coating to Roll-to-Roll Coating For High-Performance, Solution-Processed Solar Cells

    NASA Astrophysics Data System (ADS)

    Delongchamp, Dean

    Solution processing via roll-to-roll (R2R) coating promises a low cost, low thermal-budget, sustainable revolution for the production of solar cells. Yet virtually all high efficiency solution processed research cells have been demonstrated by spin-coating, a low-volume deposition process. We present detailed device and morphology studies of an organic photovoltaic (OPV) system deposited by a high volume manufacturing technique, blade-coating, that achieves greater than 9.5 % power conversion efficiency (PCE). The average crystal domain orientation and characteristic phase separation length distribution are markedly different when deposited by blade-coating rather than spin-coating,. This result allows us to determine which aspects of morphology are not relevant to the PCE of this system. Whether the crystallites are ``face on'' or ``edge on'' does not appear to impact the PCE of system, nor does the length scale or ``hierarchical'' nature of the phase length scale. Persistent morphological qualities that may be associated with high PCE in this system are relatively pure phases and relatively strong diffraction. We posit that OPV systems in which the PCE is less sensitive to morphology may also be less sensitive to film thickness, enabling some to maintain high PCE in active layers thicker than greater than ~200 nm. We confirm that blade-coating is a suitable prototyping technique for R2R coating by demonstrating nominally identical morphologies for both piece blade-coating and continuous-web, slot-die coating.

  5. Sol-gel multilayers applied by a meniscus coating process

    SciTech Connect

    Britten, J.A.; Thomas, I.M.

    1992-03-19

    We describe a meniscus coating method to produce high-laser damage threshold, silica/alumina sol-gel multilayer reflectors on 30 {plus} cm substrates for laser-fusion applications. This process involves forcing a small suspension flow through a porous applicator tube, forming a falling film on the tube. A substrate contacts this film to form a meniscus. Motion of the substrate relative to the applicator entrains a thin film on the substrate, which leaves behind a porous, optical quality film upon solvent evaporation. We develop a solution for the entrained film thickness as a function of geometry, flow and fluid properties by an analysis similar to that of the classical dip-coating problem. This solution is compared with experimental measurements. Also, preliminary results of multilayer coating experiments with a prototype coater are presented, which focus on coating uniformity and laser damage threshold (LDT).

  6. Processing-microstructure-properties relationships in small-particle plasma-sprayed ceramic coatings

    NASA Astrophysics Data System (ADS)

    Mawdsley, Jennifer Renee

    The objective of this study was to determine processing-microstructure-properties relationships for small-particle plasma-sprayed (SPPS) ceramic coatings. Plasma-sprayed yttria partially-stabilized zirconia (YSZ) coatings, which are used to protect superalloys from heat and the environment in turbine engines, and plasma-sprayed alumina coatings, which are being investigated as a potential replacement for chrome in corrosion protection applications, were fabricated using SPPS technology and their microstructure and pertinent properties were examined. The properties of plasma-sprayed YSZ and alumina coatings were investigated with designed experiments. The parameters varied include power, spray distance, total plasma gas flow, percent hydrogen in the plasma gas, injector angle, injector offset and carrier gas flow. The variations in thermal diffusivity, thermal conductivity, elastic modulus, and hardness for the YSZ SPPS coatings were found to correlate to the variations in density, which were related to the processing variables. It was found that surface roughness was related to the amount of splashing and debris associated with the single splats. In four-point bending strain tolerance and fatigue tests, the SPPS YSZ coatings showed very little acoustic emission activity, except in the case of tensile fatigue of a coating without network cracks. Small angle X-ray scattering experiments revealed that SPPS YSZ coatings have significantly less submicron intersplat porosity than conventional plasma-sprayed coatings, and that the pore and microcrack scattering area decreases with heat treatment due to the sintering of microcracks and small pores. The SPPS alumina coatings were optimized to produce a coating with excellent corrosion protection capabilities. It was found that the hardest SPPS alumina coatings did not provide the best corrosion protection due to unique porosity defect structures associated with surface bumps in the coatings. The surface bumps were

  7. Electrocatalytically Active Nickel-Based Electrode Coatings Formed by Atmospheric and Suspension Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Aghasibeig, M.; Mousavi, M.; Ben Ettouill, F.; Moreau, C.; Wuthrich, R.; Dolatabadi, A.

    2014-01-01

    Ni-based electrode coatings with enhanced surface areas, for hydrogen production, were developed using atmospheric plasma spray (APS) and suspension plasma spray (SPS) processes. The results revealed a larger electrochemical active surface area for the coatings produced by SPS compared to those produced by APS process. SEM micrographs showed that the surface microstructure of the sample with the largest surface area was composed of a large number of small cauliflower-like aggregates with an average diameter of 10 μm.

  8. Polymeric protective coatings for MEMS wet-etch processes

    NASA Astrophysics Data System (ADS)

    Ruben, Kimberly A.; Flaim, Tony D.; Li, Chenghong

    2004-01-01

    Microelectromechanical systems (MEMS) device manufacturers today are faced with the challenge of protecting electronic circuitry and other sensitive device structures during deep silicon wet-etch processes. Etch processes of this nature require prolonged exposure of the device to harsh corrosive mixtures of aqueous acids and bases at higher than ambient temperatures. A need exists for a spin-applied polymeric coating to prevent the exposure of such circuitry against the corrosive etchants. The challenge exists in developing protective coatings that will not decompose or dissolve in the etchants during the etch process. Such coatings require superior adhesion to the substrate without destroying the sensitive features below. Brewer Science, Inc., has developed a multilayer coating system for basic etchants which is compatible with a variety of semiconductor materials and offers protection against concentrated potassium hydroxide (KOH) etchants at prolonged exposure times of more than 8 hours. In addition, a second multilayer coating system is being developed for use with strong hydrofluoric and other various mixed acid etchants (MAEs) for exposures of 30 minutes or longer. These materials are specifically designed to protect circuitry subjected to concentrated MAEs during the wafer thinning processes used by MEMS device manufacturers.

  9. Dehydration processes using membranes with hydrophobic coating

    SciTech Connect

    Huang, Yu; Baker, Richard W; Aldajani, Tiem; Ly, Jennifer

    2013-07-30

    Processes for removing water from organic compounds, especially polar compounds such as alcohols. The processes include a membrane-based dehydration step, using a membrane that has a dioxole-based polymer selective layer or the like and a hydrophilic selective layer, and can operate even when the stream to be treated has a high water content, such as 10 wt % or more. The processes are particularly useful for dehydrating ethanol.

  10. Analysis of dip coating processing parameters by double optical monitoring.

    PubMed

    Horowitz, Flavio; Michels, Alexandre F

    2008-05-01

    Double optical monitoring is applied to determine the influence of main process parameters on the formation of sulfated zirconia and self-assembled mesoporous silica solgel films by dip coating. In addition, we analyze, for the first time to the best of our knowledge, the influence of withdrawal speed, temperature, and relative humidity on refractive-index and physical thickness variations (uncertainties of +/-0.005 and +/-7 nm) during the process. Results provide insight into controlled production of single and multilayer films from complex fluids by dip coating. PMID:18449244

  11. Mobil uses two-layer coating process on replacement pipe

    SciTech Connect

    Not Available

    1991-03-01

    Mobil Oil's West Coast Pipe Line, as part of an ongoing program, has replaced sections of its crude oil pipe line that crosses Southern California's San Joaquin Valley. The significant aspect of the replacement project was the use of a new two-part coating process that has the ability to make cathodic protection more effective, while not deteriorating in service. Mobil's crude line extends from the company's San Joaquin Valley oil field in Kern County to the Torrance, Calif., refinery on the south side of Los Angeles. It crosses a variety of terrain including desert, foothills and urban development. Crude oil from the San Joaquin Valley is heavy and requires heating for efficient flow. Normal operating temperature is about 180{degrees}F. Due to moisture in the soil surrounding the hot line, the risk of corrosion is constant. Additionally, soil stress on such a line extending through the California hills inflicts damage on the protective coating. Under these conditions, coatings can soften, bake out and eventually become brittle. The ultimate result is separation from the pipe. The coating system employs a two-part process. Each of the two coatings are tailored to each other in a patented process, forming a chemical bond between the layers. This enhances the pipe protection both mechanically and electrically.

  12. Process for depositing hard coating in a nozzle orifice

    DOEpatents

    Flynn, P.L.; Giammarise, A.W.

    1991-10-29

    The present invention is directed to a process for coating the interior surfaces of an orifice in a substrate that forms a slurry fuel injection nozzle. In a specific embodiment, the nozzle is part of a fuel injection system for metering a coal-water slurry into a large, medium-speed, multi-cylinder diesel engine. In order to retard erosion of the orifice, the substrate is placed in a chemical vapor deposition (CVD) reaction chamber. A reaction gas is passed into the chamber at a gas temperature below its reaction temperature and is directed through the orifice in the substrate. The gas reaction temperature is a temperature at and above which the reaction gas deposits as a coating, and the reaction gas is of a composition whereby improved resistance to erosion by flow of the particulates in the slurry fuel is imparted by the deposited coating. Only the portion of the substrate in proximity to the orifice to be coated is selectively heated to at least the gas reaction temperature for effecting coating of the orifice's interior surfaces by the vapor deposited coating formed from the reaction gas. 2 figures.

  13. Process for depositing hard coating in a nozzle orifice

    DOEpatents

    Flynn, Paul L.; Giammarise, Anthony W.

    1991-01-01

    The present invention is directed to a process for coating the interior surfaces of an orifice in a substrate that forms a slurry fuel injection nozzle. In a specific embodiment, the nozzle is part of a fuel injection system for metering a coal-water slurry into a large, medium-speed, multi-cylinder diesel engine. In order to retard erosion of the orifice, the substrate is placed in a chemical vapor deposition (CVD) reaction chamber. A reaction gas is passed into the chamber at a gas temperature below its reaction temperature and is directed through the orifice in the substrate. The gas reaction temperature is a temperature at and above which the reaction gas deposits as a coating, and the reaction gas is of a composition whereby improved resistance toerosion by flow of the particulates in the slurry fuel is imparted by the deposited coating. Only the portion of the substrate in proximity to the orifice to be coated is selectively heated to at least the gas reaction temperature for effecting coating of the orifice's interior surfaces by the vapor deposited coating formed from the reaction gas.

  14. Potentiodynamic study of Al-Mg alloy with superhydrophobic coating in photobiologically active/not active natural seawater.

    PubMed

    Benedetti, Alessandro; Cirisano, Francesca; Delucchi, Marina; Faimali, Marco; Ferrari, Michele

    2016-01-01

    Superhydrophobic coating technology is regarded as an attractive possibility for the protection of materials in a sea environment. DC techniques are a useful tool to characterize metals' behavior in seawater in the presence/absence of coatings and/or corrosion inhibitors. In this work, investigations concerning Al-5%Mg alloy with and without a sprayed superhydrophobic coating were carried out with potentiodynamic scans in photobiologically active and not active seawater (3 weeks of immersion). In not photobiologically active seawater, the presence of the superhydrophobic coating did not prevent pitting corrosion. With time, the coating underwent local exfoliations, but intact areas still preserved superhydrophobicity. In photobiologically active seawater, on samples without the superhydrophobic coating (controls) pitting was inhibited, probably due to the adsorption of organic compounds produced by the photobiological activity. After 3 weeks of immersion, the surface of the coating became hydrophilic due to diatom coverage. As suggested by intermediate observations, the surface below the diatom layer is suspected of having lost its superhydrophobicity due to early stages of biofouling processes (organic molecule adsorption and diatom attachment/gliding). Polarization curves also revealed that the metal below the coating underwent corrosion inhibiting phenomena as observed in controls, likely due to the permeation of organic molecules through the coating. Hence, the initial biofouling stages (days) occurring in photobiologically active seawater can both accelerate the loss of superhydrophobicity of coatings and promote corrosion inhibition on the underlying metal. Finally, time durability of superhydrophobic surfaces in real seawater still remains the main challenge for applications, where the early stages of immersion are demonstrated to be of crucial importance. PMID:26319307

  15. Plasma assisted surface coating/modification processes - An emerging technology

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1987-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation. These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  16. Release of air toxics during coating operations -- Understanding the process

    SciTech Connect

    Brush, P.A.; Fultz, B.S.

    1997-12-31

    Air toxics emissions, specifically volatile organic compounds (VOC), occur during the mixing, application, and drying of coatings. However, the means by which these emissions are quantified are generally a gross exaggeration. Many times this over-estimation results in the placement of permit emission limits on facilities that restrict operations unnecessarily. This paper will present and discuss the coating application process giving special attention to the points in the process and time periods over which VOCs may be released to the atmosphere. Finally, the highly conservative nature of emission estimation techniques and the methods by which permit limits are developed will be discussed and an alternative approach suggested that more closely represents VOC releases that occur during coating operations; thereby, allowing facilities to realize their operational potential without compromising the potential health impacts to offsite receptors.

  17. Laser shock processing of Al-SiC composite coatings

    NASA Astrophysics Data System (ADS)

    Schnick, T.; Steinhäuser, S.; Wielage, B.; Hofmann, U.; Tondu, S.; Peyre, P.; Bartnicki, E.; Pawlowski, L.

    1999-06-01

    Laser shock processing (LSP) is a technique of surface treatment (similar to shot peening) in which laser-induced mechanical shocks develop compressive stresses in the material. The stresses are of sufficient intensity to modify microstructure and properties of the coatings. In the present study, laser shocks of power density of 5 to 8 GW/cm2 power density, generated by means of a neodymium-glass laser, were used to treat Al + SiC composite coatings deposited by means of a HVOF spraying technique. The laser processed samples were metallographically prepared, and their microstructure was investigated by optical microscope and SEM. The latter was also used to investigate the surface morphology of the laser treated specimens. Finally, the microhardness and oscillating wear resistance of the coatings were tested and compared to data obtained for as-sprayed samples.

  18. Plasma assisted surface coating/modification processes: An emerging technology

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1986-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation). These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  19. PROCESS OF COATING GRAPHITE WITH NIOBIUM-TITANIUM CARBIDE

    DOEpatents

    Halden, F.A.; Smiley, W.D.; Hruz, F.M.

    1961-07-01

    A process of coating graphite with niobium - titanium carbide is described. It is found that the addition of more than ten percent by weight of titanium to niobium results in much greater wetting of the graphite by the niobium and a much more adherent coating. The preferred embodiment comprises contacting the graphite with a powdered alloy or mixture, degassing simultaneously the powder and the graphite, and then heating them to a high temperature to cause melting, wetting, spreading, and carburization of the niobium-titanium powder.

  20. Processing and optimization of functional ceramic coatings and inorganic nanomaterials

    NASA Astrophysics Data System (ADS)

    Nyutu, Edward Kennedy G.

    Processing of functional inorganic materials including zero (0-D) dimensional (e.g. nanoparticles), 1-D (nanorods, nanofibers), and 2-D (films/coating) structures is of fundamental and technological interest. This research will have two major sections. The first part of section one focuses on the deposition of silicon dioxide onto a pre-deposited molybdenum disilicide coating on molybdenum substrates for both high (>1000 °C) and moderate (500-600 °C) temperature oxidation protection. Chemical vapor deposition (CVD/MOCVD) techniques will be utilized to deposit the metal suicide and oxide coatings. The focus of this study will be to establish optimum deposition conditions and evaluate the metal oxide coating as oxidation - thermal barriers for Mo substrates under both isothermal (static) and cyclic oxidation conditions. The second part of this section will involve a systematic evaluation of a boron nitride (BN) interface coating prepared by chemical vapor deposition. Ceramic matrix composites (CMCs) are prospective candidates for high (>1000 °C) temperature applications and fiber- matrix interfaces are the dominant design parameters in ceramic matrix composites (CMCs). An important goal of the study is to determine a set of process parameters, which would define a boron nitride (BN) interface coating by a chemical vapor deposition (CVD) process with respect to coating. In the first part of the second section, we will investigate a new approach to synthesize ultrafine metal oxides that combines microwave heating and an in-situ ultrasonic mixing of two or more liquid precursors with a tubular flow reactor. Different metal oxides such as nickel ferrite and zinc aluminate spinels will be studied. The synthesis of metal oxides were investigated in order to study the effects of the nozzle and microwave (INM process) on the purity, composition, and particle size of the resulting powders. The second part of this research section involves a study of microwave frequency

  1. Antifungal activity of polymer-based copper nanocomposite coatings

    NASA Astrophysics Data System (ADS)

    Cioffi, Nicola; Torsi, Luisa; Ditaranto, Nicoletta; Sabbatini, Luigia; Zambonin, Pier Giorgio; Tantillo, Giuseppina; Ghibelli, Lina; D'Alessio, Maria; Bleve-Zacheo, Teresa; Traversa, Enrico

    2004-09-01

    Eukaryotes, such as fungi, can be harmful pathogen agents, and the control of their bioactivity is critical as humans are eukaryote organisms, too. Here, copper/polymer nanocomposites are proposed as antifungal spinnable coatings with controlled copper-releasing properties. The tests of the bioactivity show that fungal growth is inhibited on the nanocomposite-coated plates, and the antifungal activity can be modulated by controlling the Cu nanoparticle loading.

  2. Process for coating an object with silicon carbide

    NASA Technical Reports Server (NTRS)

    Levin, Harry (Inventor)

    1989-01-01

    A process for coating a carbon or graphite object with silicon carbide by contacting it with silicon liquid and vapor over various lengths of contact time. In the process, a stream of silicon-containing precursor material in gaseous phase below the decomposition temperature of said gas and a co-reactant, carrier or diluent gas such as hydrogen is passed through a hole within a high emissivity, thin, insulating septum into a reaction chamber above the melting point of silicon. The thin septum has one face below the decomposition temperature of the gas and an opposite face exposed to the reaction chamber. The precursor gas is decomposed directly to silicon in the reaction chamber. A stream of any decomposition gas and any unreacted precursor gas from said reaction chamber is removed. The object within the reaction chamber is then contacted with silicon, and recovered after it has been coated with silicon carbide.

  3. Turbine repair process, repaired coating, and repaired turbine component

    DOEpatents

    Das, Rupak; Delvaux, John McConnell; Garcia-Crespo, Andres Jose

    2015-11-03

    A turbine repair process, a repaired coating, and a repaired turbine component are disclosed. The turbine repair process includes providing a turbine component having a higher-pressure region and a lower-pressure region, introducing particles into the higher-pressure region, and at least partially repairing an opening between the higher-pressure region and the lower-pressure region with at least one of the particles to form a repaired turbine component. The repaired coating includes a silicon material, a ceramic matrix composite material, and a repaired region having the silicon material deposited on and surrounded by the ceramic matrix composite material. The repaired turbine component a ceramic matrix composite layer and a repaired region having silicon material deposited on and surrounded by the ceramic matrix composite material.

  4. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    DOEpatents

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  5. Fabrication of flexible ultraviolet photodetectors using an all-spray-coating process

    NASA Astrophysics Data System (ADS)

    Han, Junebeom; Lee, Jonghun; Ju, Sanghyun

    2016-04-01

    We report on a flexible ultraviolet (UV) photodetector fabricated using an all-spray-coating process. Two spray coating units were utilized to deposit semiconducting tin oxide nanowires as an active channel layer and metallic silver nanowires as an electrode layer. The device was mounted on the back of a human hand, and the UV intensities in sunlight were monitored over time. The fabricated flexible UV photodetector showed highly sensitive, stable, and reproducible detection properties. The main advantage of the proposed fabrication method is the extension of the integration environment by allowing direct application on various substrates, such as clothes and human skin, with varying device size and shape.

  6. Coated graphite articles useful in metallurgical processes and method for making same

    DOEpatents

    Holcombe, Cressie E.; Bird, Eugene L.

    1995-01-01

    Graphite articles including crucibles and molds used in metallurgical processes involving the melting and the handling of molten metals and alloys that are reactive with carbon when in a molten state and at process temperatures up to about 2000.degree. C. are provided with a multiple-layer coating for inhibiting carbon diffusion from the graphite into the molten metal or alloys. The coating is provided by a first coating increment of a carbide-forming metal on selected surfaces of the graphite, a second coating increment of a carbide forming metal and a refractory metal oxide, and a third coating increment of a refractory metal oxide. The second coating increment provides thermal shock absorbing characteristics to prevent delamination of the coating during temperature cycling. A wash coat of unstabilized zirconia or titanium nitride can be applied onto the third coating increment to facilitate release of melts from the coating.

  7. Process optimization of ultrasonic spray coating of polymer films.

    PubMed

    Bose, Sanjukta; Keller, Stephan S; Alstrøm, Tommy S; Boisen, Anja; Almdal, Kristoffer

    2013-06-11

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect to thickness, roughness (profilometer), and morphology (optical microscopy). Polyvinylpyrrolidone (PVP) is used to do a full factorial design of experiments with selected process parameters such as temperature, distance between spray nozzle and substrate, and speed of the spray nozzle. A mathematical model is developed for statistical analysis which identifies the distance between nozzle and substrate as the most significant parameter. Depending on the drying of the sprayed droplets on the substrate, we define two broad regimes, "dry" and "wet". The optimum condition of spraying lies in a narrow window between these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating with poly (D,L-lactide) (PDLLA). The results confirm the processing knowledge obtained with PVP and indicate that the observed trends are identical for spraying of other polymer films. PMID:23631433

  8. Dodecylamine-loaded halloysite nanocontainers for active anticorrosion coatings

    NASA Astrophysics Data System (ADS)

    Falcón, Jesus; Sawczen, Tiago; Aoki, Idalina

    2015-11-01

    Currently the most promising approach in the corrosion protection by smart coatings is the use of nanoreservoirs loaded with corrosion inhibitors. Nanocontainers are filled with anti-corrosive agents and embedded into a primer coating. Future prospective containers are halloysite nanotubes due to their low price, availability, durability, with high mechanical strength and biocompatibility. The aim of this work is to study the use of halloysite nanotubes as nanocontainers for encapsulated dodecylamine for active corrosion protection of carbon steel. Halloysite clay was characterized by XRD and TGA- thermogravimetric analysis techniques. Halloysite nanotubes were loaded with dodecylamine and embedded into an alkyd primer with a weight ratio of 10 wt.% . The anticorrosive performance of the alkyd primer doped with 10 wt.% of entrapped-dodecylamine halloysite was tested on coated carbon steel by direct exposure of the coated samples with a provoked defect into 0.01 mol/L NaCl corrosive media using electrochemical impedance spectroscopy (EIS) and scanning vibrating electrode technique (SVET). EIS and SVET measurements showed the self-healing properties of the doped alkyd coating. Coated samples were also evaluated in a salt spray chamber and the self-healing effect was unequivocally noticed.

  9. Antimicrobial edible films and coatings for fresh and minimally processed fruits and vegetables: a review.

    PubMed

    Valencia-Chamorro, Silvia A; Palou, Lluís; Del Río, Miguel A; Pérez-Gago, María B

    2011-01-01

    The use of edible films and coatings is an environmentally friendly technology that offers substantial advantages for shelf-life increase of many food products including fruits and vegetables. The development of new natural edible films and coatings with the addition of antimicrobial compounds to preserve fresh and minimally processed fruits and vegetables is a technological challenge for the industry and a very active research field worldwide. Antimicrobial agents have been successfully added to edible composite films and coatings based on polysaccharides or proteins such as starch, cellulose derivatives, chitosan, alginate, fruit puree, whey protein isolated, soy protein, egg albumen, wheat gluten, or sodium caseinate. This paper reviews the development of edible films and coatings with antimicrobial activity, typically through the incorporation of antimicrobial food additives as ingredients, the effect of these edible films on the control of target microorganisms, the influence of antimicrobial agents on mechanical and barrier properties of stand-alone edible films, and the effect of the application of antimicrobial edible coatings on the quality of fresh and fresh-cut fruits and vegetables. PMID:21888536

  10. Process optimization of a novel immediate release film coating system using QbD principles.

    PubMed

    Teckoe, Jason; Mascaro, Tracey; Farrell, Thomas P; Rajabi-Siahboomi, Ali R

    2013-06-01

    This work describes a quality-by-design (QbD) approach to determine the optimal coating process conditions and robust process operating space for an immediate release aqueous film coating system (Opadry® 200). Critical quality attributes (CQAs) or associated performance indicators of the coated tablets were measured while coating process parameters such as percent solids of the coating dispersion, coating spray rate, inlet air temperature, airflow rate and pan speed were varied, using a design of experiment protocol. The optimized process parameters were then confirmed by independent coating trials. Disintegration time of coated tablets was not affected by the coating process conditions used in this study, while tablet appearance, as determined by measurement of tablet color, coating defects and gloss was determined to be a CQA. Tablet gloss increased when low spray rate and low percent solids were used, as well as with increased coating pan speed. The study used QbD principles and experimental design models to provide a basis to identify ranges of coating process conditions which afford acceptable product quality. High productivity, color uniformity, and very low defect levels were obtained with Opadry 200 even when using a broad range of coating process conditions. PMID:23483430

  11. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    PubMed

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-01

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate. PMID:26365307

  12. Reactive Evaporation And Plasma Processes For Thin Film Optical Coatings

    NASA Astrophysics Data System (ADS)

    Ebert, Johannes

    1989-02-01

    Bombardment of growing films with reactive particles has developed into a powerful technology over the last 3o years. Compared to normal evaporation methods, important improvements are: better adhesion between film and substrate, high film density, fast coating rate and stoichiometric layers with low optical losses. Although the techniques used to achieve the desired properties vary quite dramatically from high pressure plasma processing to bombardment with monoenergetic ion beams in ultra high vacuum environment, from particles with nearly thermal to some keV energy and from discharge currents of some μA to more than 1oo A in industrial applications, the ion-surface interaction, which causes the modification of the films, is the basic of all reactive deposition processes. The purpose of this paper is to review plasma processes for the production of optical coatings including ion assisted deposition, ion plating and ion cluster beam deposition, comparing the structural and optical properties of the films. Some applications of reactive evaporation presented in the following papers demonstrate the potential use of reactive evaporation and plasma processes for solving optical problems.

  13. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    SciTech Connect

    Thomas M. Lillo; Richard N. Wright; W. David Swank; D.C Haggard; Dennis C. Kunerth; Denis E. Clark

    2008-07-01

    HVOF coating have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The high velocity oxygen-fuel method (HVOF) of applying coatings is one of the most commercially viable and allows the control of various parameters including powder particle velocity and temperature which influence coating properties, such as residual stress, bond coat strength and microstructure. Methods of assessing the mechanical durability of coatings are being developed in order to explore the relationship between HVOF spraying parameters and the mechanical properties of the coating and coating bond strength. The room temperature mechanical strength, as well as the resistance of the coating to cracking/spalling during thermal transients, is of considerable importance. Eddy current, acoustic emission and thermal imaging methods are being developed to detect coating failure during thermal cycling tests and room temperature tensile tests. Preliminary results on coating failure of HVOF FeAl coatings on carbon steel, as detected by eddy current measurements during thermal cycling, are presented. The influence of HVOF coating parameters of iron aluminides - applied to more relevant structural steels, like 316 SS and Grade 91 steel, - on coating durability will be explored once reliable methods for identification of coating failure have been developed.

  14. Electroless Ag coating of fly ash cenospheres using polyaniline activator

    NASA Astrophysics Data System (ADS)

    Wang, Wei; Li, Qin; Li, Ying; Xu, Hui; Zhai, Jianping

    2009-11-01

    The electroless Ag coating of fly ash cenospheres employing polyaniline activator was investigated after polyaniline activator was coated on the surfaces of the cenosphere particles by in situ chemical polymerization. The composites were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, UV-visible absorption spectroscopy, x-ray diffraction and thermogravimetric analysis (TGA). The results indicate that a small amount of polyaniline activator was deposited in a discontinuous way on the surfaces of the cenosphere particles. Due to the activation of polyaniline, relatively compact and continuous Ag layer with a thickness of about 4 µm was obtained under the given electroless plating condition. The possible interaction between polyaniline and silver ions and the mechanism of Ag deposition were also investigated by the x-ray photoelectron spectroscopy technique.

  15. Structurally Integrated, Damage Tolerant Thermal Spray Coatings: Processing Effects on Surface and System Functionalities

    NASA Astrophysics Data System (ADS)

    Vackel, Andrew

    Thermal Spray (TS) coatings have seen extensive application as protective surfaces to enhance the service life of substrates prone to damage in their operating environment (wear, corrosion, heat etc.). With the advent of high velocity TS processes, the ability to deposit highly dense (>99%) metallic and cermet coatings has further enhanced the protective ability of these coatings. In addition to surface functionality, the influence of the coating application on the mechanical performance of a coated component is of great concern when such a component will experience either static or cyclic loading during service. Using a process mapping methodology, the processing-property interplay between coating materials meant to provide damage tolerant surface or for structural restoration are explored in terms of relevant mechanical properties. Most importantly, the residual stresses inherent in TS deposited coatings are shown to play a significant role in the integrated mechanical performance of these coatings. Unique to high velocity TS processes is the ability to produce compressive stresses within the deposit from the cold working induced by the high kinetic energy particles upon impact. The extent of these formation stresses are explored with different coating materials, as well as processing influence. The ability of dense TS coatings to carry significant structural load and synergistically strengthen coated tensile specimens is demonstrated as a function of coating material, processing, and thickness. The sharing of load between the substrate and otherwise brittle coating enables higher loads before yield for the bi-material specimens, offering a methodology to improve the tensile performance of coated components for structural repair or multi-functionality (surface and structure). The concern of cyclic fatigue damage in coated components is explored, since the majority of service application are designed for loading to be well below the yield point. The role of

  16. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  17. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    NASA Technical Reports Server (NTRS)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

  18. Investigating the feasibility of using a grit blasting process to coat nitinol stents with hydroxyapatite.

    PubMed

    Keady, F; Murphy, B P

    2013-01-01

    This study investigates the feasibility of utilising a grit blasting process to coat three nitinol substrates (a planer 2D surface, a circular wire and a cardiovascular stent geometry) with a hydroxyapatite coating. Surface characteristics of the coating on the three substrates were determined and additionally the durability of the coating post fatigue testing was analysed. The coating process resulted in a consistent covering of the substrate that resulted in an extremely hydrophilic stent surface. The surface roughness was dependant on grit blasting particle size. A general trend of smaller particle size resulted in a lower surface roughness, while particle size did not have an effect on the hydroxyapatite coating thickness. Fatigue integrity tests that simulated 16 months implantation demonstrated minimal damage to the coating. In conclusion we demonstrated the initial feasibility of using a grit blasting method to produce a consistent, hydrophilic, and durable HAp stent coating that has the capability of incorporating a drug eluting function. PMID:23053804

  19. Development of WC-Co Coatings Deposited by Warm Spray Process

    NASA Astrophysics Data System (ADS)

    Chivavibul, Pornthep; Watanabe, Makoto; Kuroda, Seiji; Kawakita, Jin; Komatsu, Masayuki; Sato, Kazuto; Kitamura, Junya

    2008-12-01

    The high-velocity oxy-fuel (HVOF) process is commonly used to deposit WC-Co coatings. There are some problems with this process; especially the decomposition and decarburization of WC during spraying make a coating brittle. To suppress such degradation, the warm spray (WS) process was applied to deposit WC-Co coatings, which is capable of controlling the flame temperature in the range of 500-2000 °C. The microstructure and phases of the deposited coatings were characterized by using SEM and XRD, and the mechanical properties such as hardness, fracture toughness, and wear properties were also investigated. WS process successfully suppressed the formation of the detrimental phases such as W2C and W, which are usually observed in HVOF coatings. The WS coatings showed the similar trend of the hardness variation for Co content with a sintered bulk material. Improvement of toughness and wear behavior was also observed in WS coatings.

  20. Process for producing a high emittance coating and resulting article

    NASA Technical Reports Server (NTRS)

    Le, Huong G. (Inventor); O'Brien, Dudley L. (Inventor)

    1993-01-01

    Process for anodizing aluminum or its alloys to obtain a surface particularly having high infrared emittance by anodizing an aluminum or aluminum alloy substrate surface in an aqueous sulfuric acid solution at elevated temperature and by a step-wise current density procedure, followed by sealing the resulting anodized surface. In a preferred embodiment the aluminum or aluminum alloy substrate is first alkaline cleaned and then chemically brightened in an acid bath The resulting cleaned substrate is anodized in a 15% by weight sulfuric acid bath maintained at a temperature of 30.degree. C. Anodizing is carried out by a step-wise current density procedure at 19 amperes per square ft. (ASF) for 20 minutes, 15 ASF for 20 minutes and 10 ASF for 20 minutes. After anodizing the sample is sealed by immersion in water at 200.degree. F. and then air dried. The resulting coating has a high infrared emissivity of about 0.92 and a solar absorptivity of about 0.2, for a 5657 aluminum alloy, and a relatively thick anodic coating of about 1 mil.

  1. Advancements in organic antireflective coatings for dual-damascene processes

    NASA Astrophysics Data System (ADS)

    Deshpande, Shreeram V.; Shao, Xie; Lamb, James E., III; Brakensiek, Nickolas L.; Johnson, Joe; Wu, Xiaoming; Xu, Gu; Simmons, William J.

    2000-06-01

    Dual Damascene (DD) process has been implemented in manufacturing semiconductor devices with smaller feature sizes (process is the most commonly used process for manufacturing semiconductor devices since it requires less number of processing steps and also it can make use of a via fill material to minimize the resist thickness variations in the trench patterning photolithography step. Absence of via fill material results in non-uniform fill of vias (in isolated and dense via regions) thus leading to non-uniform focus and dose for exposure of the resist in the deep vias. This results in poor resolution and poor critical dimension (CD) control in the trench-patterning step. When a via fill organic material such as a bottom anti- reflective coating (BARC) is used, then the resist thickness variations are minimized thus enhancing the resolution and CD control in trench patterning. Via fill organic BARC materials can also act as etch blocks at the base of the via to protect the substrate from over etch. In this paper we review the important role of via fill organic BARCs in improving the efficiency of via first DD process now being implemented in semiconductor manufacturing.

  2. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    SciTech Connect

    Thomas M. Lillo

    2011-04-01

    This work evaluates the suitability of iron aluminide coatings for use in high temperature fossil fuel combustion environments, such as boiler applications. The coatings are applied using High Velocity Oxy-Fuel (HVOF) thermal spray techniques. Iron aluminide coatings, with the nominal composition of Fe3Al, were applied to various high temperature structural materials (316 Stainless Steel, 9Cr-1Mo steel and Inconel 600) that typically lack inherent resistance to environmental degradation found in fossil fuel combustion atmospheres. Coating/substrate combinations were subjected to thermal cycling to evaluate the effect of HVOF parameters, coating thickness, substrate material and substrate surface roughness on the resistance to coating delamination and cracking. It was found that substrate surface roughness had a profound influence on the performance of a given substrate/coating system and that surface preparation techniques will need to be tailored to the specific substrate material. Also, higher particle velocity during HVOF thermal spray deposition of the iron aluminide coatings tended to result in better-performing coating/substrate systems with less delamination at the coating/substrate interface. Some combinations of HVOF parameters, coating thickness and substrate materials were found to perform extremely well even at temperatures up to 900oC. However, in some cases, substantial reactions at the interface were observed.

  3. Parameters Influencing the Photocatalytic Activity of Suspension-Sprayed TiO2 Coatings

    NASA Astrophysics Data System (ADS)

    Toma, Filofteia-Laura; Berger, Lutz-Michael; Shakhverdova, Irina; Leupolt, Beate; Potthoff, Annegret; Oelschlägel, Kathrin; Meissner, Tobias; Gomez, José Antonio Ibáñez; de Miguel, Yolanda

    2014-10-01

    Photocatalytic properties of titania have been studied very intensively for a variety of applications, including air and water purification. In order to clarify the influence of the phase composition and other parameters, thermal spraying with suspensions was applied to produce photocatalytically active titania coatings starting from two commercially available anatase and rutile submicron powders. Aqueous suspensions containing 40% solids by weight were sprayed with an HVOF process using ethylene as the fuel gas. The spray parameters were chosen in order to produce mechanically stable coatings and to preserve a high content of the initial crystalline phases of the powders. The coating microstructures, phase compositions, and surface properties were characterized. The photocatalytic performance was evaluated by degradation of the pink dye Rhodamine B (RB) using two techniques: degradation of an aqueous solution of RB and discoloration of impregnated RB. All the coatings exhibited photocatalytic activity to varying degrees, depending on the phase composition as well as other factors, namely, the coating microstructure, surface morphology, surface hydroxylation, light absorption, and interaction with the pollutant.

  4. Coated armor system and process for making the same

    DOEpatents

    Chu, Henry S.; Lillo, Thomas M.; McHugh, Kevin M.

    2010-11-23

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  5. Processing and Characterization of Functionally Graded Hydroxyapatite Coatings for Biomedical Implants

    NASA Astrophysics Data System (ADS)

    Bai, Xiao

    Hydroxyapatite [Ca10(PO4)6(OH) 2, HA] has been widely applied as a coating on various biomedical bone/dental implants to improve biocompatibility and bioactivity. It has been observed that primary reasons leading to implantation failure of commercial HA coated implants processed by plasma spraying are the poor mechanical properties of coatings and infections accompanied by implantation. It has been also reported an ideal coating should be able to stimulate new bone growth at the initial stage of implantation and stay stable both mechanically and chemically thereafter. This research has investigated a functionally graded hydroxyapatite (FGHA) coating that is capable of improving the stability of implants, facilitating recovery, and preventing infections after implantation. A series of FGHA coatings with incorporated Ag 0 ˜ 13.53 wt. % has been deposited onto Ti substrate using ion beam assisted deposition (IBAD) with in-situ heat treatment. The compositional, microstructural, mechanical, and biological properties of coatings have been analyzed via various tests. The relationship among processing parameters, coating properties and biological behaviors has been established and the processing parameters for processing FGHA coatings with/without incorporated Ag have been optimized. Microstructure observations of coating cross section via transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) for set temperature coatings deposited at 450°C ˜ 750°C reveals that in-situ substrate temperature is the primary factor controlling the crystallinity of the coatings. The microstructure observation of cross section via TEM/STEM for both FGHA coatings with/without incorporated Ag has shown that coatings are dense and have a gradually decreased crystallinity from substrate/coating interface to top surface. In particular, the interface has an atomically intermixed structure; the region near the interface has a columnar grain structure whereas

  6. Patterned Thermoresponsive Microgel Coatings for Noninvasive Processing of Adherent Cells.

    PubMed

    Uhlig, Katja; Wegener, Thomas; He, Jian; Zeiser, Michael; Bookhold, Johannes; Dewald, Inna; Godino, Neus; Jaeger, Magnus; Hellweg, Thomas; Fery, Andreas; Duschl, Claus

    2016-03-14

    Cultivation of adherently growing cells in artificial environments is of utmost importance in medicine and biotechnology to accomplish in vitro drug screening or to investigate disease mechanisms. Precise cell manipulation, like localized control over adhesion, is required to expand cells, to establish cell models for novel therapies and to perform noninvasive cell experiments. To this end, we developed a method of gentle, local lift-off of mammalian cells using polymer surfaces, which are reversibly and repeatedly switchable between a cell-attractive and a cell-repellent state. This property was introduced through micropatterned thermoresponsive polymer coatings formed from colloidal microgels. Patterning was obtained through automated nanodispensing or microcontact printing, making use of unspecific electrostatic interactions between microgels and substrates. This process is much more robust against ambient conditions than covalent coupling, thus lending itself to up-scaling. As an example, wound healing assays were accomplished at 37 °C with highly increased precision in microfluidic environments. PMID:26879608

  7. Deposition Mechanisms and Oxidation Behaviors of Ti-Ni Coatings Deposited in Low-Temperature HVOF Spraying Process

    NASA Astrophysics Data System (ADS)

    Lin, Q. S.; Zhou, K. S.; Deng, C. M.; Liu, M.; Xu, L. P.; Deng, C. G.

    2014-08-01

    Three kinds of Ti-Ni powders were deposited on 316L stainless steel by low-temperature high-velocity oxygen fuel (LT-HVOF) spraying process, respectively. Deposition mechanisms and oxidation behaviors of the coatings were researched in this paper. The coating deposited from TiNi intermetallic powder had obvious laminar structure and the oxygen content was the highest among the three kinds of coatings. The oxygen content of the coating deposited from small-sized Ni-clad Ti powder was still high due to the melting of parts of particles. However, most of the coarse Ni-clad Ti powder was deposited in solid states without changes of chemical compositions and phase compositions. The oxygen content of the coating deposited from coarse Ni-clad Ti powder was the lowest among the three kinds of coatings. It indicated that the deposition behavior of the coating could effectively preserve the inner titanium from oxidation. The results of the present research demonstrated that it is entirely feasible to deposit active metal materials such as titanium and titanium alloy through the optimizing selection of powder in the LT-HVOF process.

  8. Multilayer hydrogel coatings to combine hemocompatibility and antimicrobial activity.

    PubMed

    Fischer, Marion; Vahdatzadeh, Maryam; Konradi, Rupert; Friedrichs, Jens; Maitz, Manfred F; Freudenberg, Uwe; Werner, Carsten

    2015-07-01

    While silver-loaded catheters are widely used to prevent early-onset catheter-related infections [1], long term antimicrobial protection of indwelling catheters remains to be achieved [2] and antiseptic functionalization of coatings often impairs their hemocompatibility characteristics. Therefore, this work aimed to capitalize on the antimicrobial properties of silver nanoparticles, incorporated in anticoagulant poly(ethylene glycol) (PEG)-heparin hydrogel coatings [3] on thermoplastic polyurethane materials. For prolonged antimicrobial activity, the silver-containing starPEG-heparin hydrogel layers were shielded with silver-free hydrogel layers of otherwise similar composition. The resulting multi-layered gel coatings showed long term antiseptic efficacy against Escherichia coli and Staphylococcus epidermidis strains in vitro, and similarly performed well when incubated with freshly drawn human whole blood with respect to hemolysis, platelet activation and plasmatic coagulation. The introduced hydrogel multilayer system thus offers a promising combination of hemocompatibility and long-term antiseptic capacity to meet an important clinical need. PMID:25934292

  9. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    SciTech Connect

    Thomas Lillo; Richard Wright

    2009-05-01

    HVOF coatings have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The high velocity oxygen-fuel method (HVOF) for applying coatings is one of the most commercially viable and allows the control of various parameters including powder particle velocity and temperature which influence coating properties, such as residual stress, bond coat strength and microstructure. The mechanical durability of coatings is being assessed using a dual eddy current coil method to monitor crack formation in real time during thermal cycling. Absolute impedence signals from two coils, which interrogate two different areas on the sample, are collected. Crack detection can be determined from the differential signal generated from these absolute signals. The coils are operated at two different frequencies, resulting in two differential signals used for crack detection. Currently this crack detection method is being used to elucidate the influence of thermal cycling temperature and coating thickness on cracking. Recent results (cycles to failure) will be presented for FeAl coatings thermally sprayed (HVOF) onto carbon steel to two coating thicknesses (160 microns and 250 microns thick) and subsequently cycled at temperatures up to 700oC. Thinner coatings exhibit greater resistance to cracking. Ultimately the resistance to cracking will be used to explore the relationship between HVOF spraying parameters, the mechanical properties of the coating and coating bond strength to develop optimized thermal spray parameters. To this end thermal spray coatings (FeAl and Fe3Al) have been applied to additional alloy substrates (Grade 91 steel, 316 SS, etc.) relevant to the fossil industry. Future plans also include a direct comparison to conventional weld overlay coatings currently used in the industry as well as exploration of new coatings. The room temperature

  10. Activation studies of NEG coatings by surface techniques

    SciTech Connect

    Sharma, R. K.; Jagannath,; Bhushan, K. G.; Gadkari, S. C.; Mukund, R.; Gupta, S. K.

    2013-02-05

    NEG (Non Evaporable Getters)materials in the form of ternary alloy coatings have many benefits compare to traditional bare surfaces such as Extreme high vacuum(XHV), lower secondary electron yield(SEY), low photon desorption cofficient. The extreme high vacuum (pressure > 10{sup -10} mbar) is very useful to the study of surfaces of the material, for high energy particle accelerators(LHC, Photon Factories), synchrotrons (ESRF, Ellectra) etc. Low secondary electron yield leads to better beam life time. In LHC the pressure in the interaction region of the two beams is something of the order of 10{sup -12} mbar. In this paper preparation of the coatings and their characterization to get the Activation temperature by using the surface techniques XPS, SEM and SIMS has been shown.

  11. Coatings of active and heat-resistant cobalt-aluminium xerogel catalysts.

    PubMed

    Schubert, Miriam; Schubert, Lennart; Thomé, Andreas; Kiewidt, Lars; Rosebrock, Christopher; Thöming, Jorg; Roessner, Frank; Bäumer, Marcus

    2016-09-01

    The application of catalytically coated metallic foams in catalytic processes has a high potential for exothermic catalytic reactions such as CO2 methanation or Fischer-Tropsch synthesis due to good heat conductivity, improved turbulent flow properties and high catalyst efficiencies. But the preparation of homogenous catalyst coats without pore blocking is challenging with conventional wash coating techniques. Here, we report on a stable and additive free colloidal CoAlOOH suspension (sol) for the preparation of catalytically active Co/Al2O3 xerogel catalysts and coatings. Powders with 18wt% Co3O4 prepared from this additive free synthesis route show a catalytic activity in Fischer-Tropsch synthesis and CO2 methanation which is similar to a catalyst prepared by incipient wetness impregnation (IWI) after activating the material under flowing hydrogen at 430°C. Yet, the xerogel catalyst exhibits a much higher thermal stability as compared to the IWI catalyst, as demonstrated in catalytic tests after different heat agings between 430°C and 580°C. It was also found that the addition of polyethylene glycol (PEG) to the sol influences the catalytic properties of the formed xerogels negatively. Only non-reducible cobalt spinels were formed from a CoAlOOH sol with 20wt% PEG. Metallic foams with pores sizes between 450 and 1200μm were coated with the additive free CoAlOOH sol, which resulted in homogenous xerogel layers. First catalytic tests of the coated metal foams (1200μm) showed good performance in CO2 methanation. PMID:27240245

  12. Thin film coating process using an inductively coupled plasma

    DOEpatents

    Kniseley, Richard N.; Schmidt, Frederick A.; Merkle, Brian D.

    1990-01-30

    Thin coatings of normally solid materials are applied to target substrates using an inductively coupled plasma. Particles of the coating material are vaporized by plasma heating, and pass through an orifice to a first vacuum zone in which the particles are accelerated to a velocity greater than Mach 1. The shock wave generated in the first vacuum zone is intercepted by the tip of a skimmer cone that provides a second orifice. The particles pass through the second orifice into a second zone maintained at a higher vacuum and impinge on the target to form the coating. Ultrapure coatings can be formed.

  13. Prebiotic activation processes.

    NASA Technical Reports Server (NTRS)

    Lohrmann, R.; Orgel, L. E.

    1973-01-01

    Questions regarding the combination of amino acids and ribonucleotides to polypeptides and polynucleotides are investigated. Each of the reactions considered occurs in the solid state in plausible prebiotic conditions. Together they provide the basis for a unified scheme of amino acid and nucleotide activation. Urea, imidazole and Mg(++) are essential catalytic components of the reaction mixtures. However, these compounds could probably be replaced by other organic molecules.

  14. Real-time data processing for in-line monitoring of a pharmaceutical coating process by optical coherence tomography

    NASA Astrophysics Data System (ADS)

    Markl, Daniel; Ziegler, Jakob; Hannesschläger, Günther; Sacher, Stephan; Buchsbaum, Andreas; Leitner, Michael; Khinast, Johannes G.

    2014-05-01

    Coating of tablets is a widely applied unit operation in the pharmaceutical industry. Thickness and uniformity of the coating layer are crucial for efficacy as well as for compliance. Not only due to different initiatives it is thus essential to monitor and control the coating process in-line. Optical coherence tomography (OCT) was already shown in previous works to be a suitable candidate for in-line monitoring of coating processes. However, to utilize the full potential of the OCT technology an automatic evaluation of the OCT measurements is essential. The automatic evaluation is currently implemented in MATLAB and includes several steps: (1) extraction of features of each A-scan, (2) classification of Ascan measurements based on their features, (3) detection of interfaces (air/coating and coating/tablet core), (4) correction of distortions due to the curvature of the bi-convex tablets and the oblique orientation of the tablets, and (5) determining the coating thickness. The algorithm is tested on OCT data acquired by moving the sensor head of the OCT system across a static tablet bed. The coating thickness variations of single tablets (i.e., intra-tablet coating variability) can additionally be analyzed as OCT allows the measurement of the coating thickness on multiple displaced positions on one single tablet. Specifically, the information about those parameters emphasizes the high capability of the OCT technology to improve process understanding and to assure a high product quality.

  15. Processing, structure, and properties of nanostructured multifunctional tribological coatings.

    PubMed

    Lin, Jianliang; Park, In-Wook; Mishra, Brajendra; Pinkas, Malki; Moore, John J; Anton, Jennifer M; Kim, Kwang Ho; Voevodin, Andrey A; Levashov, Evgeny A

    2009-07-01

    Nanostructured, nanocomposite binary (TiC-a:C), ternary (Cr-Al-N), quaternary (Ti-B-C-N) and quinternary (Ti-Si-B-C-N) multicomponent films have been deposited using unbalanced magnetron sputtering (UBMS) and closed field unbalanced magnetron sputtering (CFUBMS) from both elemental and composite targets. Approaches to control the film chemistry, volume fraction and size of the multicomponent species, and pulsed ion energy (ion flux) bombardment to tailor the structure and properties of the films for specific tribological applications, e.g., low friction coefficient and low wear rate, are emphasized. The synthesized films are characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM), nanoindentation, and microtribometry. The relationships between processing parameters (pulsed ion energy and ion flux), thin film microstructure, mechanical and tribological properties are being investigated in terms of the nanocrystalline-nanocrystalline and nanocrystalline-amorphous composite thin film systems that are generated. In the Ti-Si-B-C-N films, nanocomposites of solid solutions, e.g., nanosized (Ti,C,N)B2 and Ti(C,N) crystallites are embedded in an amorphous TiSi2 and SiC matrix including some carbon, SiB4, BN, CN(x), TiO2 and B2O3 components. The Ti-Si-B-C-N coating with up to 150 W Si target power exhibited a hardness of about 35 GPa, a high H/E ratio of 0.095, and a low wear rate of from approximately 3 to approximately 10 x 10(-6) mm3/(Nm). In another aspect, using increased ion energy and ion flux, which are generated by pulsing the power of the target(s) in a closed field arrangement, to provide improved ion bombardment on tailoring the structure and properties of TiC-a:C and Cr-Al-N coatings are demonstrated. It was found that highly energetic species (up to hundreds eV) were found in the plasma by pulsing the power of the target(s) during magnetron sputtering

  16. Tribological coating of titanium alloys by laser processing

    NASA Astrophysics Data System (ADS)

    Pang, Wang

    Titanium-based alloys have been used for aerospace materials for many years. Recently, these alloys are now being increasingly considered for automotive, industrial and consumer applications. Their excellent creep resistance, corrosion resistance and relative higher specific strength ratio are attractive for many applications. However, the main obstacle for the wide adoption of Ti alloys in various industries is their poor tribological properties. In slide wear, Ti deforms and adhesive wear readily occurs. Their poor tribological properties are mainly due to low hardness and absolute values of tensile and shear strength. Different surface modification techniques have been studied in order to improve the tribological characteristics of Ti alloys, i.e. PVD, nitrding, carburizing, boriding, plating etc. Coatings produced by these techniques have their own limitations such as thermal distortion and grain growth. A different approach is to introduce hard particles in the Ti alloy matrix to form a MMC coating, which has tailor-made hardness and wear resistance properties. Laser cladding or laser alloying techniques facilitate the fabrication of surface MMC on Ti alloys without thermal distortion to the substrate. In this project, the fabrication of hard and wear resistant layers of metal matrix composite on titanium alloys substrate by laser surface alloying was investigated. Powder mixtures of Mo and WC were used to form the MMC layer. By optimizing the processing parameters and pre-placed powder mixture compositions, surface MMC of different properties have been successfully fabricated on CP-Ti and Ti6A14V respectively. The structure and characteristics of the MMC surface were investigated by metallography, SEM, XRD, and E-DAX. It was found that the hardness of the laser alloyed Mo/WC MMC surface was 300% higher than that of the CP-Ti substrate Excellent metallurgical bonding with the MMC layer of the substrate has been achieved. The relative kinetic frictional tests

  17. Investigation of PACVD protective coating processes using advanced diagnostics techniques

    SciTech Connect

    Roman, W.C.

    1993-05-07

    Objective is to understand the mechanisms governing nonequilibrium plasma atomistic or molecular deposition of hard face coatings. Laser diagnostic methods include coherent anti-Stokes Raman spectroscopy (CARS) and laser-induced fluorescence. TiB[sub 2] and diamonds were used as the hard face coating materials. Diborane was used as precursor to TiB[sub 2].

  18. Inorganic antireflective coating process for deep-UV lithography

    NASA Astrophysics Data System (ADS)

    He, Qizhi; Lee, Wei W.; Hanratty, Maureen A.; Rogers, Daty; Xing, Guoqiang; Singh, Abha; Zielinski, Eden

    1998-06-01

    Antireflective coatings (ARCs) have been used to enhance IC lithography for years, however, many conventional bottom ARCs can no longer maintain acceptable linewidth control, cannot meet stringent deep-UV (DUV) photoresist processing requirements, and increase the etch complexity. In this paper, we report the development of an inorganic ARC for DUV lithography in sub-0.25 micrometer advanced device applications. Plasma-enhanced chemical vapor deposition (PECVD) is employed to deposit a dielectric film silicon oxynitride (SixOyNz) with specific optical properties. The three optical parameters of the SixOyNz film: refractive index n, extinction coefficient k, and thickness d are specifically designed to ensure that the reflection light that passes through the ARC/substrate is equal in amplitude and opposite in phase to the reflected light from the resist/ARC interface. The reflection light is canceled by destructive interference and therefore photoresist receives the minimum substrate reflection wave. Using this technique, we have successfully patterned features at 0.25 micrometer and below. The dielectric film can not only function as an ARC layer, but also serve as a hardmask for the pattern transfer etch process. With an aggressive etch bias process, linewidths down to 0.60 micrometer poly-Si gate are achieved with good linewidth control (3(sigma) less than 12 nm) and a near perfect linearity. For the marginal metal etch resistance of DUV photoresist, the designed SixOyNz is effective in imparting more etch resistance and suppressing metal substrate reflection. Excellent optical uniformity of the n, k and thickness d of the SixOyNz ARC is obtained with a manufacturable PECVD deposition process.

  19. Advanced process development for high reflector coatings on solar concentrator panels. Final letter report

    SciTech Connect

    Martin, P.M.; Stewart, C.D.; Bennett, W.D.; Johnston, J.W.

    1996-10-01

    Objectives were to develop and demonstrate the manufacturing process for vacuum deposition of low-cost thin-film high reflectance coatings onto large solar concentrator panels; demonstrate thin-film deposition processes for commercialization of this technology by United Solar Technologies (UST); apply reflective coatings to solar concentrator panels for prototype application by UST.

  20. Process for producing radiation-induced self-terminating protective coatings on a substrate

    DOEpatents

    Klebanoff, Leonard E.

    2001-01-01

    A gas and radiation are used to produce a protective coating that is substantially void-free on the molecular scale, self-terminating, and degradation resistant. The process can be used to deposit very thin (.apprxeq.5-20 .ANG.) coatings on critical surfaces needing protection from degradative processes including, corrosion and contamination.

  1. Hard Coat Layers by PE-CVD Process for the Top Surface of Touch Panel

    NASA Astrophysics Data System (ADS)

    Okunishi, T.; Sato, N.; Yazawa, K.

    2013-06-01

    In order to protect surface from damages, the high pencil hardness and the high abrasion resistance are required for the hard coat layers on polyethylene telephthalate (PET) films for the application of touch panel surface. We have already found that the UV-curing-hard-coat-polymer (UHP) coated PET films show the poor abrasion resistance, while they have the high pencil hardness. It reveals that the abrasion resistance of hard coat layers of the UHP is not simply dependent on the pencil hardness. In this work, we have studied to improve the abrasion resistance of SiOC films as hard coat layers, which were formed by PE-CVD process on UHP coated PET. The abrasion resistance was evaluated by Taber abrasion test. PE-CVD hard coat layers which formed on UHP coater PET films have showed the better abrasion resistance and have the possibility of substitution to the thin glass sheets for touch panel application.

  2. Processing and properties of chromate-free conversion coatings on aluminum

    SciTech Connect

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A.; Stoner, G.E.

    1994-12-31

    A conversion coating method has been developed based on precipitation of Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O from alkaline lithium salt solutions. The process is procedurally similar to chromate conversion coating but does not use or produce hazardous chemicals. The coating that forms is polycrystalline, continuous and conformal. The coating meets the MIL-C-5541E corrosion resistance, electrical contact resistance and paint adhesion requirements for certain aluminum alloys, but does not match the levels of performance exhibited by chromate conversion coatings. In this paper, methods for producing the coating are described. Corrosion resistance has been characterized using electrochemical impedance spectroscopy and salt spray exposure. The structural, compositional and property changes attending post-coating thermal exposure are discussed. Performance in standardized corrosion, electrical and paint adhesion tests is also presented.

  3. Research of surface activating influence on formation of adhesion between gas-thermal coating and steel substrate

    NASA Astrophysics Data System (ADS)

    Kovalevskaya, Z.; Klimenov, V.; Zaitsev, K.

    2015-09-01

    Estimation of influence of physical and thermal activating on adhesion between steel substrates and thermal coatings has been performed. The substrates with surfaces obtained by and ultrasonic surface plastic deformation were used. To evaluate physical activating, preheating of the substrates to 600°C was performed. To evaluate the effect of thermal activating, the substrate surfaces after interfacial detachment were examined. Bonded areas on the substrate surfaces were measured by means of optical profilometry. The experiments have shown that surface physical activating is the main factor in formation of the adhesive bond between the coating and the substrate processed with the proposed methods.

  4. Failure processes within ceramic coatings at high temperatures

    NASA Technical Reports Server (NTRS)

    Berndt, Christopher

    1989-01-01

    Plasma sprayed coatings have a complex structure which is produced by the overlaying of many molten or semi-molten particles in the diameter range of 20 to 120 microns. The failure behavior of coatings has been characterized by using acoustic emission (AE) methodology. Coatings of NiCrAlY bond coat with a zirconia-12 wt pct yttria overlay were applied to disk-shaped specimens of U-700 alloy. A waveguide of 1-mm diameter platinum was TlG welded to the specimen and allowed it to be suspended in a tubular furnace. The specimen was thermally cycled to 1150 C and the AE monitored. Analyses have been carried out with the aim of establishing parameters which are related to the crack size population. These studies have been used to postulate types of cracking mechanisms which may occur in plasma sprayed coatings during thermal cycling. It is shown that microcracking gave rise to a large amount of AE. However, this coating still survived more thermal cycles than a coating which exhibited macrocracking events.

  5. Chiroptical activity in colloidal quantum dots coated with achiral ligands.

    PubMed

    Melnikau, Dzmitry; Savateeva, Diana; Gaponik, Nikolai; Govorov, Alexander O; Rakovich, Yury P

    2016-01-25

    We studied the chiroptical properties of colloidal solution of CdSe and CdSe/ZnS quantum dots (QDs) with a cubic lattice structure which were initially prepared without use of any chiral molecules and coated with achiral ligands. We demonstrate circular dichroism (CD) activity around first and second excitonic transition of these CdSe based nanocrystals. We consider that this chiroptical activity is caused by imbalance in racemic mixtures of QDs between the left and right handed nanoparticles, which appears as a result of the formation of various defects or incorporation of impurities into crystallographic structure during their synthesis. We demonstrate that optical activity of colloidal solution of CdSe QDs with achiral ligands weakly depends on the QDs size and number of ZnS monolayers, but does not depend on the nature of achiral ligands or polarity of the solution. PMID:26832599

  6. Research on chemical vapor deposition processes for advanced ceramic coatings

    NASA Technical Reports Server (NTRS)

    Rosner, Daniel E.

    1993-01-01

    Our interdisciplinary background and fundamentally-oriented studies of the laws governing multi-component chemical vapor deposition (VD), particle deposition (PD), and their interactions, put the Yale University HTCRE Laboratory in a unique position to significantly advance the 'state-of-the-art' of chemical vapor deposition (CVD) R&D. With NASA-Lewis RC financial support, we initiated a program in March of 1988 that has led to the advances described in this report (Section 2) in predicting chemical vapor transport in high temperature systems relevant to the fabrication of refractory ceramic coatings for turbine engine components. This Final Report covers our principal results and activities for the total NASA grant of $190,000. over the 4.67 year period: 1 March 1988-1 November 1992. Since our methods and the technical details are contained in the publications listed (9 Abstracts are given as Appendices) our emphasis here is on broad conclusions/implications and administrative data, including personnel, talks, interactions with industry, and some known applications of our work.

  7. Experimental design and performance analysis of alumina coatings deposited by a detonation spray process

    NASA Astrophysics Data System (ADS)

    Saravanan, P.; Selvarajan, V.; Joshi, S. V.; Sundararajan, G.

    2001-01-01

    The increasing demands for high-quality coatings has made it inevitable that the surface coating industry would put more effort into precisely controlling the coating process. Statistical design of experiments is an effective method for finding the optimum spray parameters to enhance thermal spray coating properties. In the present investigation, an attempt is made to produce high-quality alumina (Al2O3) coatings by optimizing the detonation spray process parameters following a (L16-24) factorial design approach. The process parameters that were varied include the fuel ratio, carrier gas flow rate, frequency of detonations and spray distance. The coating characteristics were quantified with respect to roughness, hardness and porosity. The performance of the coatings was quantitively evaluated using erosion, abrasion and sliding wear testing. Through statistical analysis of the experimental results, performed by the ANOVA method, the significance of each process parameter together with an optimal variable combination was obtained for the desired coating attributes. Confirmation experiments were conducted to verify the optimal spray parameter combination, which clearly showed the possibility of producing high-quality Al2O3 coatings.

  8. Impact of Processing Conditions on Inter-tablet Coating Thickness Variations Measured by Terahertz In-Line Sensing.

    PubMed

    Lin, Hungyen; May, Robert K; Evans, Michael J; Zhong, Shuncong; Gladden, Lynn F; Shen, Yaochun; Zeitler, J Axel

    2015-08-01

    A novel in-line technique utilising pulsed terahertz radiation for direct measurement of the film coating thickness of individual tablets during the coating process was previously developed and demonstrated on a production-scale coater. Here, we use this technique to monitor the evolution of tablet film coating thickness and its inter-tablet variability during the coating process under a number of different process conditions that have been purposefully induced in the production-scale coating process. The changes that were introduced to the coating process include removing the baffles from the coater, adding uncoated tablets to the running process, halting the drum, blockage of spray guns and changes to the spray rate. The terahertz sensor was able to pick up the resulting changes in average coating thickness in the coating drum and we report the impact of these process changes on the resulting coating quality. PMID:26037660

  9. High Temperature Oxidation Behavior of HVOF-sprayed Coatings for Use in Thixoextrusion Processes

    SciTech Connect

    Picas, J. A.; Punset, M.; Menargues, S.; Campillo, M.; Baile, M. T.; Forn, A.

    2011-05-04

    The dies used for the thixoextrusion of steels have to be capable of withstanding complex thermal and mechanical loads, while giving a sufficient wear resistance against abrasion and adhesion at very high temperatures. In order to improve the wear resistance and reduce the heating of the extrusion die it can be protected with a hard cermet coating. The purpose of this work is to study the high-temperature performance of CrC-CoNiCrAlY coating and explore the potential application of this coating to improve dies used in thixoextrusion processes. A two-layer 75CrC-25CoNiCrAlY coating with a CoNiCrAlY bond-coating was fabricated by the HVOF thermal spray process on a steel substrate. Coatings were heat-treated at a range of temperatures between 900 deg. C and 1100 deg. C. The microstructural characterization of the coatings before and after heat treatment was conducted by scanning electron microscopy (SEM) and an X-ray diffractometer (XRD). The mechanical properties of coatings were determined as a function of the temperature of heat treatment. The bond coat effect on the thermal shock resistance of CrC-CoNiCrAlY coating was analyzed.

  10. High Temperature Oxidation Behavior of HVOF-sprayed Coatings for Use in Thixoextrusion Processes

    NASA Astrophysics Data System (ADS)

    Picas, J. A.; Punset, M.; Menargues, S.; Campillo, M.; Baile, M. T.; Forn, A.

    2011-05-01

    The dies used for the thixoextrusion of steels have to be capable of withstanding complex thermal and mechanical loads, while giving a sufficient wear resistance against abrasion and adhesion at very high temperatures. In order to improve the wear resistance and reduce the heating of the extrusion die it can be protected with a hard cermet coating. The purpose of this work is to study the high-temperature performance of CrC-CoNiCrAlY coating and explore the potential application of this coating to improve dies used in thixoextrusion processes. A two-layer 75CrC-25CoNiCrAlY coating with a CoNiCrAlY bond-coating was fabricated by the HVOF thermal spray process on a steel substrate. Coatings were heat-treated at a range of temperatures between 900 °C and 1100 °C. The microstructural characterization of the coatings before and after heat treatment was conducted by scanning electron microscopy (SEM) and an X-ray diffractometer (XRD). The mechanical properties of coatings were determined as a function of the temperature of heat treatment. The bond coat effect on the thermal shock resistance of CrC-CoNiCrAlY coating was analyzed.

  11. Scale Up of Pan Coating Process Using Quality by Design Principles.

    PubMed

    Agrawal, Anjali M; Pandey, Preetanshu

    2015-11-01

    Scale up of pan coating process is of high importance to the pharmaceutical and food industry. The number of process variables and their interdependence in a pan coating process can make it a rather complex scale-up problem. This review discusses breaking down the coating process variables into three main categories: pan-related, spray-related, and thermodynamic-related factors. A review on how to scale up each of these factors is presented via two distinct strategies--"macroscopic" and "microscopic" scale-up. In a Quality by Design paradigm, where an increased process understanding is required, there is increased emphasis on "microscopic" scale-up, which by definition ensures a more reproducible process and thereby robust scale-up. This article also reviews the various existing and new modeling and process analytical technology tools that can provide additional information to facilitate a more fundamental understanding of the coating process. PMID:26202540

  12. Superhydrophobic chitosan-based coatings for textile processing

    NASA Astrophysics Data System (ADS)

    Ivanova, N. A.; Philipchenko, A. B.

    2012-12-01

    A simple method to design the superhydrophobic anti-bacterial textile for biomedical applications was developed. For the coating formulation the spraying of nanoparticles dispersion over the textile sample was applied, allowing the way to get multiscale textured layer on a top of cotton fabric. The anti-bacterial functionality of coating is supported by using chitosan-based nanoparticles. In our approach the fabrication of nanoparticles was based on electrostatic interaction between amine group of chitosan and negatively charged fluoroanion. It was demonstrated that the relative number of fluoroanions per elementary unit of chitosan plays the crucial role in the structure of aggregates in the coating and its wettability as well as in durability of coatings in contact with aqueous media.

  13. Antibacterial activity of carbon-coated zinc oxide particles.

    PubMed

    Sawai, Jun; Yamamoto, Osamu; Ozkal, Burak; Nakagawa, Zenbe-E

    2007-03-01

    Particles of ZnO coated with carbon (ZnOCC) were prepared and evaluated for their antibacterial activity. ZnO powder and poly(vinyl alcohol) (PVA) (polymerization degree: 2,000-95,000) were mixed at a mass ratio (ZnO/PVA) of 1, and then heated at 500-650 degree C for 3 h under argon gas with a flow rate of 50ml/min. Carbon deposited on the ZnOCC surface was amorphous as revealed by X-ray diffraction studies. The ZnOCC particles maintained their shape in water, even under agitation. The antibacterial activity of ZnOCC powder against Staphylococcus aureus was evaluated quantitatively by measuring the change in the electrical conductivity of the growth medium caused by bacterial metabolism (conductimetric assay). The conductivity curves obtained were analyzed using the growth inhibition kinetic model proposed by Takahashi for calorimetric evaluation, allowing the estimation of the antibacterial efficacy and kinetic parameters of ZnOCC. In a previous study, when ZnO was immobilized on materials, such as activated carbon, the amount of ZnO immobilized was approximately 10-50%, and the antibacterial activity markedly decreased compared to that of the original ZnO. On the other hand, the ZnOCC particles prepared in this study contained approximately 95% ZnO and possessed antibacterial activity similar to that of pure ZnO. The carbon-coating treatment could maintain the antibacterial efficacy of the ZnO and may be useful in the develop-ment of multifunctional antimicrobial materials. PMID:17408004

  14. Processing-structure-property relationships in electron beam physical vapor deposited yttria stabilized zirconia coatings

    SciTech Connect

    Rao, D. Srinivasa; Valleti, Krishna; Joshi, S. V.; Janardhan, G. Ranga

    2011-05-15

    The physical and mechanical properties of yttria stabilized zirconia (YSZ) coatings deposited by the electron beam physical vapor deposition technique have been investigated by varying the key process variables such as vapor incidence angle and sample rotation speed. The tetragonal zirconia coatings formed under varying process conditions employed were found to have widely different surface and cross-sectional morphologies. The porosity, phase composition, planar orientation, hardness, adhesion, and surface residual stresses in the coated specimens were comprehensively evaluated to develop a correlation with the process variables. Under transverse scratch test conditions, the YSZ coatings exhibited two different crack formation modes, depending on the magnitude of residual stress. The influence of processing conditions on the coating deposition rate, column orientation angle, and adhesion strength has been established. Key relationships between porosity, hardness, and adhesion are also presented.

  15. Polyacrylonitrile nanofibers coated with silver nanoparticles using a modified coaxial electrospinning process

    PubMed Central

    Yu, Deng-Guang; Zhou, Jie; Chatterton, Nicholas P; Li, Ying; Huang, Jing; Wang, Xia

    2012-01-01

    Background The objective of this investigation was to develop a new class of antibacterial material in the form of nanofibers coated with silver nanoparticles (AgNPs) using a modified coaxial electrospinning approach. Through manipulation of the distribution on the surface of nanofibers, the antibacterial effect of Ag can be improved substantially. Methods Using polyacrylonitrile (PAN) as the filament-forming polymer matrix, an electrospinnable PAN solution was prepared as the core fluid. A silver nitrate (AgNO3) solution was exploited as sheath fluid to carry out the modified coaxial electrospinning process under varied sheath-to-core flow rate ratios. Results Scanning electron microscopy and transmission electron microscopy demonstrated that the sheath AgNO3 solution can take a role in reducing the nanofibers’ diameters significantly, a sheath-to-core flow rate ratio of 0.1 and 0.2 resulting in PAN nanofibers with diameters of 380 ± 110 nm and 230 ± 70 nm respectively. AgNPs are well distributed on the surface of PAN nanofibers. The antibacterial experiments demonstrated that these nanofibers show strong antimicrobial activities against Bacillus subtilis Wb800, and Escherichia coli dh5α. Conclusion Coaxial electrospinning with AgNO3 solution as sheath fluid not only facilitates the electrospinning process, providing nanofibers with reduced diameters, but also allows functionalization of the nanofibers through coating with functional ingredients, effectively ensuring that the active antibacterial component is on the surface of the material, which leads to enhanced activity. We report an example of the systematic design, preparation, and application of a novel type of antibacterial material coated with AgNPs via a modified coaxial electrospinning methodology. PMID:23166437

  16. Processing-microstructure-property relations in HVOF sprayed calcium phosphate based bioceramic coatings.

    PubMed

    Khor, K A; Li, H; Cheang, P

    2003-06-01

    Hydroxyapatite (HA) based bioceramic coatings were deposited onto titanium alloy substrates using the high velocity oxy-fuel (HVOF) spray technique. This study aimed to reveal the relations among processing parameters, microstructure, and properties of the bioceramic coatings. The processing conditions were altered through changing the starting HA powder size, content of bioinert ceramic additives or composite powder preparation techniques. Coating structure was characterized through scanning electron microscopy (SEM) and transmission electron microscopy (TEM); and the mechanical properties, Young's modulus and fracture toughness, of the coatings were evaluated through indentation techniques. Results demonstrated dominant influence of the melt state of HA powders on the phase composition of resultant coatings, and it was found that the HVOF HA coatings possess competitive mechanical properties. Furthermore, addition of titania or zirconia, as secondary phase in HA, showed promising effect on improving the mechanical properties of the HVOF HA-based coatings. Chemical reactions between HA and titania; and, HA and zirconia during coating deposition were revealed and characterized. Incorporation modes of the additives into HA and their reinforcing mechanisms were elucidated. The relationship among the processing, microstructure, and mechanical properties of the HVOF sprayed bioceramic coatings was summarily examined. PMID:12699659

  17. In-Line Monitoring of a Pharmaceutical Pan Coating Process by Optical Coherence Tomography.

    PubMed

    Markl, Daniel; Hannesschläger, Günther; Sacher, Stephan; Leitner, Michael; Buchsbaum, Andreas; Pescod, Russel; Baele, Thomas; Khinast, Johannes G

    2015-08-01

    This work demonstrates a new in-line measurement technique for monitoring the coating growth of randomly moving tablets in a pan coating process. In-line quality control is performed by an optical coherence tomography (OCT) sensor allowing nondestructive and contact-free acquisition of cross-section images of film coatings in real time. The coating thickness can be determined directly from these OCT images and no chemometric calibration models are required for quantification. Coating thickness measurements are extracted from the images by a fully automated algorithm. Results of the in-line measurements are validated using off-line OCT images, thickness calculations from tablet dimension measurements, and weight gain measurements. Validation measurements are performed on sample tablets periodically removed from the process during production. Reproducibility of the results is demonstrated by three batches produced under the same process conditions. OCT enables a multiple direct measurement of the coating thickness on individual tablets rather than providing the average coating thickness of a large number of tablets. This gives substantially more information about the coating quality, that is, intra- and intertablet coating variability, than standard quality control methods. PMID:26045441

  18. Antioxidant activity of levan coated cerium oxide nanoparticles.

    PubMed

    Kim, Sun-Jung; Chung, Bong Hyun

    2016-10-01

    Levan coated cerium oxide nanoparticles (LCNPs) with the enhanced antioxidant activity were successfully synthesized and characterized. Levan and their derivatives are attractive for biomedical applications attributable to their antioxidant, anti-inflammation and anti-tumor properties. LCNPs were synthesized using the one-pot and green synthesis system with levan. For production of nanoparticles, levan plays a role as a stabilizing and reducing agent. Fourier transform infrared spectroscopy (FT-IR) analysis showed that LCNPs successfully synthesized. The morphology and size of nanoparticles were confirmed by transmission electron microscopy (TEM) and dynamic light scattering (DLS). LCNPs have good water solubility and stability. The conjugation of levan with cerium oxide nanoparticles improved antioxidant activity. Moreover the level of ROS was reduced after treatment of LCNPs to H2O2 stimulated NIH3T3 cells. These results demonstrate that the LCNPs are useful for applying of treatment of ROS induced diseases. PMID:27312651

  19. Fluorine doping into diamond-like carbon coatings inhibits protein adsorption and platelet activation.

    PubMed

    Hasebe, Terumitsu; Yohena, Satoshi; Kamijo, Aki; Okazaki, Yuko; Hotta, Atsushi; Takahashi, Koki; Suzuki, Tetsuya

    2007-12-15

    The first major event when a medical device comes in contact with blood is the adsorption of plasma proteins. Protein adsorption on the material surface leads to the activation of the blood coagulation cascade and the inflammatory process, which impair the lifetime of the material. Various efforts have been made to minimize protein adsorption and platelet adhesion. Recently, diamond-like carbon (DLC) has received much attention because of their antithrombogenicity. We recently reported that coating silicon substrates with fluorine-doped diamond-like carbon (F-DLC) drastically suppresses platelet adhesion and activation. Here, we evaluated the protein adsorption on the material surfaces and clarified the relationship between protein adsorption and platelet behaviors, using polycarbonate and DLC- or F-DLC-coated polycarbonate. The adsorption of albumin and fibrinogen were assessed using a colorimetric protein assay, and platelet adhesion and activation were examined using a differential interference contrast microscope. A higher ratio of albumin to fibrinogen adsorption was observed on F-DLC than on DLC and polycarbonate films, indicating that the F-DLC film should prevent thrombus formation. Platelet adhesion and activation on the F-DLC films were more strongly suppressed as the amount of fluorine doping was increased. These results show that the F-DLC coating may be useful for blood-contacting devices. PMID:17600326

  20. Understanding Solidification of Polythiophene Thin Films during Spin-Coating: Effects of Spin-Coating Time and Processing Additives

    PubMed Central

    Na, Jin Yeong; Kang, Boseok; Sin, Dong Hun; Cho, Kilwon; Park, Yeong Don

    2015-01-01

    Spin-coating has been used extensively in the fabrication of electronic devices; however, the effects of the processing parameters have not been fully explored. Here, we systematically characterize the effects of the spin-coating time on the microstructure evolution during semiconducting polymer solidification in an effort to establish the relationship between this parameter and the performances of the resulting polymer field-effect transistors (FETs). We found that a short spin-coating time of a few seconds dramatically improve the morphology and molecular order in a conjugated polymer thin film because the π-π stacking structures formed by the polymer molecules grow slowly and with a greater degree of order due to the residual solvent present in the wet film. The improved ordering is correlated with improved charge carrier transport in the FETs prepared from these films. We also demonstrated the effects of various processing additives on the resulting FET characteristics as well as on the film drying behavior during spin-coating. The physical properties of the additives are found to affect the film drying process and the resulting device performance. PMID:26299676

  1. Understanding the role of dip-coating process parameters in the mechanical performance of polymer-coated bioglass robocast scaffolds.

    PubMed

    Motealleh, Azadeh; Eqtesadi, Siamak; Perera, Fidel Hugo; Pajares, Antonia; Guiberteau, Fernando; Miranda, Pedro

    2016-12-01

    The effect of different dip-coating variables-solvent, deposition temperature and polymer concentration-on the mechanical performance of polycaprolactone-coated 45S5 bioglass robocast scaffolds is systematically analyzed in this work. The reproducible geometry of the scaffolds produced by this additive manufacturing technique makes them an optimal model system and facilitates the analysis. The results suggest that the mechanical performance of the hybrid scaffolds is improved monotonically with polymer concentration, but this concentration cannot be increased indefinitely if the macroporosity interconnectivity, and thus the scaffold׳s capacity to promote tissue ingrowth, are to be preserved. An optimal concentration, and therefore viscosity (~1-4Pas in the present case), exists for any given set of process variables (scaffold geometry and material, polymer, solvent and process temperature) that yields coatings with optimal reinforcement and minimal reduction of scaffold functionality. Solvent and process temperature do not directly affect the strengthening provided by the polymeric coating. However they can determine the maximum concentration at the critical viscosity, and thereby the maximum achievable mechanical performance of the resulting hybrid scaffold. PMID:27522314

  2. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    NASA Astrophysics Data System (ADS)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  3. Optimizing the coating process of organic actinide extractants on magnetically assisted chemical separation particles.

    SciTech Connect

    Buchholz, B. A.; Tuazon, H. E.; Kaminski, M. D.; Aase, S. B.; Nunez, L.; Vandegrift, G. F.; Chemical Engineering; LLNL; California State Polytechnic Univ. at Pomona; Univ. of Illinois; Univ. of Illinois at Chicago

    1997-01-01

    The coatings of ferromagnetic-charcoal-polymer microparticles (1-25 gm) with organic extractants specific for actinides were optimized for use in the magnetically assisted chemical separation (MACS) process. The organic extractants, octyl (phenyl)-N,N-diisobutylcarbamoylmethylphosphine oxide (CMPO) dissolved in tributyl phosphate (TBP), coated the particles when a carrier organic solvent was evaporated. Coated particles were heated in an oven overnight to drive off any remaining carrier solvent and fix the extractants on the particles. Partitioning coefficients for americium obtained with the coated particles routinely reached 3000-4000 ml g-1, approximately 10 times the separation efficiency observed with the conventional solvent extraction system using CMPO and TBP.

  4. Thermal interaction between WC-Co coating and steel substrate in process of HVOF spraying

    SciTech Connect

    Guilemany, J.M.; Sobolev, V.V.; Nutting, J.; Dong, Z.; Calero, J.A. . Metalurgia Fisica-Ciencia de Materials)

    1994-10-01

    The WC-Co powders can be used to produce good adhesive and wear resistant HVOF thermal spray coatings on steel and light alloys substrates. In order to understand the properties of this kind of coating, the phases which are present in the coatings and structure changes during post heat treatments have been investigated. Although the coating properties depend very much on the structure developed in the substrate-coating interfacial region it has not been yet investigated in detail. The present study is devoted to the experimental and theoretical analysis of this interfacial region. The structure characterization has been performed mainly through the use of transmission electron microscopy. To provide a theoretical investigation a realistic prediction model of the process has been developed and on its base the mathematical simulation of the substrate-coating thermal interaction has been undertaken.

  5. Synthesis and characterization of nanocrystalline silver coating of fly ash cenosphere particles by electroless process.

    PubMed

    Shukla, S; Seal, S; Schwarz, S; Zhou, D

    2001-12-01

    Electroless nanocrystalline Ag coating of fly ash cenosphere particles utilizing a Sn-Pd catalyst system is demonstrated in this article. The deposition of pure metallic nanocrystalline Ag on the fly ash cenosphere particle surface is confirmed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) analysis. Under the described conditions of electroless coating, average nanocrystalline Ag-coating thickness is observed to be approximately 220 nm, using a focused ion beam technique, which is less than that observed by transmission electron microscopy (TEM) (260-360 nm). TEM observation further reveals that the Ag-coating is made up of 50 nm Ag nanocrystallites, which is comparable with the size of approximately 37 nm obtained from the XRD data. The mechanism of the electroless Ag-coating process is discussed. Ag-coated fly ash particles find applications in manufacturing conducting polymers for electromagnetic interference shielding applications. PMID:12914083

  6. Pulsed Laser Deposition Processing of Improved Titanium Nitride Coatings for Implant Applications

    NASA Astrophysics Data System (ADS)

    Haywood, Talisha M.

    Recently surface coating technology has attracted considerable attention of researchers to develop novel coatings with enhanced functional properties such as hardness, biocompatibility, wear and corrosion resistance for medical devices and surgical tools. The materials currently being used for surgical implants include predominantly stainless steel (316L), cobalt chromium (Co-Cr), titanium and its alloys. Some of the limitations of these implants include improper mechanical properties, corrosion resistance, cytotoxicity and bonding with bone. One of the ways to improve the performance and biocompatibility of these implants is to coat their surfaces with biocompatible materials. Among the various coating materials, titanium nitride (TiN) shows excellent mechanical properties, corrosion resistance and low cytotoxicity. In the present work, a systematic study of pulsed laser ablation processing of TiN coatings was conducted. TiN thin film coatings were grown on commercially pure titanium (Ti) and stainless steel (316L) substrates at different substrate temperatures and different nitrogen partial pressures using the pulsed laser deposition (PLD) technique. Microstructural, surface, mechanical, chemical, corrosion and biological analysis techniques were applied to characterize the TiN thin film coatings. The PLD processed TiN thin film coatings showed improvements in mechanical strength, corrosion resistance and biocompatibility when compared to the bare substrates. The enhanced performance properties of the TiN thin film coatings were a result of the changing and varying of the deposition parameters.

  7. Interdiffusion behaviors of iron aluminide coatings on China low activation martensitic steel

    NASA Astrophysics Data System (ADS)

    Zhu, X. X.; Yang, H. G.; Yuan, X. M.; Zhao, W. W.; Zhan, Q.

    2014-12-01

    The iron aluminide coating on China Low Activation Martensitic (CLAM) steel was prepared by pack cementation and subsequent heat treatment. A surface Fe2Al5 layer was formed on CLAM substrate by pack cementation process with Fe2Al5 donor powder and NH4Cl activator. Diffusion heat treatment was performed in order to allow the phase transformation from Fe2Al5 to a phase with lower aluminum content. Morphology and composition of the coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), glow discharge optical emission spectroscopy (GDOES) and X-ray diffraction (XRD). There is a need to study the interdiffusion behaviors in these Al containing systems, as a basis for controlling the formation and subsequent degradation of the coating. In this paper, a predictive model was developed to describe the phase transformation of Fe2Al5 as a function of processing parameters. The Wagner's equation was used to calculate the interdiffusion coefficients based on the analysis of the Al concentration profiles. The results showed that the interdiffusion coefficients in the FeAl and α-Fe(Al) phase strongly depends on Al content and showed a maximum at about 28 at.% Al.

  8. Synthesis and Microstructural Evolution of Amorphous/Nanocrystalline Steel Coatings by Different Thermal-Spray Processes

    NASA Astrophysics Data System (ADS)

    Varadaraajan, V.; Guduru, Ramesh K.; Mohanty, P. S.

    2013-04-01

    Amorphous/nanocrystalline coatings are useful in high strength and wear-resistant applications. In the present study, the microstructural evolution of a nanocrystalline high performance steel coatings developed by different spray processes along with a novel "hybrid thermal spray" technique was studied. The hybrid-spray process combines arc and high-velocity oxy-fuel (HVOF) techniques, in which the molten metal at the arcing tip is atomized and rapidly propelled toward the substrate by HVOF jet. This so-called hybrid concept offers the benefits of productivity of electric arc spray combined with improved coating densities of HVOF. The microstructural characterization of the hybrid-spray coatings was performed by x-ray diffraction, electron microscopy, and differential scanning calorimetry, and then compared with coatings of the similar material developed by plasma-, HVOF-, and arc-spray processes individually. The HVOF- and plasma-spray coatings showed amorphous structures with very fine nanocrystals embedded, whereas hybrid- and arc-spray techniques yielded completely crystalline coatings with grain size in the range of several nanometers. The final microstructures in different spray processes could be attributed to the precursor materials employed, process temperatures, and cooling rates during the deposition process.

  9. In situ monitoring of structure formation in the active layer of polymer solar cells during roll-to-roll coating

    SciTech Connect

    Rossander, Lea H.; Zawacka, Natalia K.; Dam, Henrik F.; Krebs, Frederik C.; Andreasen, Jens W.

    2014-08-15

    The active layer crystallization during roll-to-roll coating of organic solar cells is studied in situ. We developed an X-ray setup where the coater unit is an integrated part of the small angle X-ray scattering instrument, making it possible to control the coating process while recording scattering measurements in situ, enabling us to follow the crystal formation during drying. By varying the distance between the coating head and the point where the X-ray beam hits the film, we obtained measurements of 4 different stages of drying. For each of those stages, the scattering from as long a foil as possible is summed together, with the distance from coating head to scattering point kept constant. The results are average crystallographic properties for the active layer coated on a 30 m long foil. With this insight into the dynamics of crystallization in a roll-coated polymer film, we find that the formation of textured and untextured crystallites seems uncorrelated, and happens at widely different rates. Untextured P3HT crystallites form later in the drying process than expected which may explain previous studies speculating that untextured crystallization depends on concentration. Textured crystallites, however, begin forming much earlier and steadily increases as the film dries, showing a development similar to other in situ studies of these materials.

  10. Understanding the Adsorption Interface of Polyelectrolyte Coating on Redox Active Nanoparticles Using Soft Particle Electrokinetics and Its Biological Activity

    PubMed Central

    2015-01-01

    The application of cerium oxide nanoparticles (CNPs) for therapeutic purposes requires a stable dispersion of nanoparticles in a biological environment. The objective of this study is to tailor the properties of polyelectrolyte coated CNPs as a function of molecular weight to achieve a stable and catalytic active dispersion. The coating of CNPs with polyacrylic acid (PAA) has increased the dispersion stability of CNPs and enhanced the catalytic ability. The stability of PAA coating was analyzed using the change in the Gibbs free energy computed by the Langmuir adsorption model. The adsorption isotherms were determined using soft particle electrokinetics which overcomes the challenges presented by other techniques. The change in Gibbs free energy was highest for CNPs coated with PAA of 250 kg/mol indicating the most stable coating. The change in free energy for PAA of 100 kg/mol coated CNPs was 85% lower than the PAA of 250 kg/mol coated CNPs. This significant difference is caused by the strong adsorption of PAA of 100 kg/mol on CNPs. Catalytic activity of PAA-CNPs is assessed by the catalase enzymatic mimetic activity of nanoparticles. The catalase activity was higher for PAA coated CNPs as compared to bare CNPs which indicated preferential adsorption of hydrogen peroxide induced by coating. This indicates that the catalase activity is also affected by the structure of the coating layer. PMID:24673655

  11. Investigation of passive and active silica-tin oxide nanostructured optical fibers fabricated by "inverse dip-coating" and "powder in tube" method based on the chemical sol-gel process and laser emission

    NASA Astrophysics Data System (ADS)

    Granger, G.; Restoin, C.; Roy, P.; Jamier, R.; Rougier, S.; Duclere, J.-R.; Lecomte, A.; Dauliat, R.; Blondy, J.-M.

    2015-05-01

    This paper presents a study of original nanostructured optical fibers based on the SiO2-SnO2-(Yb3+) system. Two different processes have been developed and compared: the sol-gel chemical method associated to the "inverse dip-coating" (IDC) and the "powder in tube" (PIT). The microstructural and optical properties of the fibers are studied according to the concentration of SnO2. X-Ray Diffraction as well as Transmission Electron Microscopy studies show that the SnO2 crystallizes into the cassiterite phase as nanoparticles with a diameter ranging from 4 to 50 nm as a function of tin oxide concentration. A comparative study highlights a better conservation of SnO2 into the fiber core with the PIT approach according to the refractive index profile and energy dispersive X-Ray spectrometry measurement. The attenuation evaluated by the classic cut-back method gives respectively values higher than 3 dB/m and 0.2 dB/m in the visible (VIS) and infrared (IR) ranges for the PIT fibers whereas background losses reach 0.5 dB/m in the VIS range for IDC fibers. The introduction of ytterbium ions into the core of PIT fibers, directly in the first chemical step, leads to a laser emission (between 1050 and 1100 nm) according to the fiber length under 850 nm wavelength pumping. Luminescence studies have demonstrated the influence of the tin oxide on the rare earth optical properties especially by the modification of the absorption (850 to 1000 nm) and emission (950 to 1100 nm) by discretization of the bands, as well as on the IR emission lifetime evaluated to 10 μs.

  12. Antibacterial Activity of Polymer Coated Cerium Oxide Nanoparticles

    PubMed Central

    Shah, Vishal; Shah, Shreya; Shah, Hirsh; Rispoli, Fred J.; McDonnell, Kevin T.; Workeneh, Selam; Karakoti, Ajay; Kumar, Amit; Seal, Sudipta

    2012-01-01

    Cerium oxide nanoparticles have found numerous applications in the biomedical industry due to their strong antioxidant properties. In the current study, we report the influence of nine different physical and chemical parameters: pH, aeration and, concentrations of MgSO4, CaCl2, KCl, natural organic matter, fructose, nanoparticles and Escherichia coli, on the antibacterial activity of dextran coated cerium oxide nanoparticles. A least-squares quadratic regression model was developed to understand the collective influence of the tested parameters on the anti-bacterial activity and subsequently a computer-based, interactive visualization tool was developed. The visualization allows us to elucidate the effect of each of the parameters in combination with other parameters, on the antibacterial activity of nanoparticles. The results indicate that the toxicity of CeO2 NPs depend on the physical and chemical environment; and in a majority of the possible combinations of the nine parameters, non-lethal to the bacteria. In fact, the cerium oxide nanoparticles can decrease the anti-bacterial activity exerted by magnesium and potassium salts. PMID:23110109

  13. Bioactive Glass-Ceramic Coatings Synthesized by the Liquid Precursor Plasma Spraying Process

    NASA Astrophysics Data System (ADS)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Chen, Jiyong; Wu, Yao; Wu, Fang

    2011-03-01

    In this study, the liquid precursor plasma spraying process was used to manufacture P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings (BGCCs), where sol and suspension were used as feedstocks for plasma spraying. The effect of precursor and spray parameters on the formation and crystallinity of BGCCs was systematically studied. The results indicated that coatings with higher crystallinity were obtained using the sol precursor, while nanostructured coatings predominantly consisting of amorphous phase were synthesized using the suspension precursor. For coatings manufactured from suspension, the fraction of the amorphous phase increased with the increase in plasma power and the decrease in liquid precursor feed rate. The coatings synthesized from the suspension plasma spray process also showed a good in vitro bioactivity, as suggested by the fast apatite formation when soaking into SBF.

  14. Processing and characterization of Ultrathin carbon coatings on glass

    SciTech Connect

    Lee, H.; Rajagopalan, R.; Robinson, J.; Pantano, C.G.

    2009-04-15

    Ultrathin carbon layers, on the order of 3-6 nm in thickness, were formed on glass substrates by spin coating and pyrolysis of polymer precursors. The organic precursors used were poly(furfuryl alcohol), coal tar pitch, and a photoresist. The carbon coatings were characterized by ellipsometry, optical profilometry, water contact angle, confocal Raman spectroscopy, UV-vis spectroscopy, and atomic force microscopy. We also report the transparency, hydrophobicity, friction, weathering resistance, and electrical conductivity of the carbon-coated glass. The results reveal that up to 97% transparent, ultrathin carbon films could be formed on glass substrates with a root-mean-square roughness of less than about to 0.3 nm. This carbon layer modified the otherwise hydrophilic surface of the glass to yield a water contact angle of 85{sup o}. The coatings were also found to provide a water barrier against weathering under hot and humid conditions. A 4.5-nm-thick carbon film on glass had a sheet resistance of 55.6 k {Omega} m and a conductivity of 40 S/cm.

  15. Correlation between Hierarchical Structure and Processing Control of Large-area Spray-coated Polymer Solar Cells toward High Performance

    NASA Astrophysics Data System (ADS)

    Huang, Yu-Ching; Tsao, Cheng-Si; Cha, Hou-Chin; Chuang, Chih-Min; Su, Chun-Jen; Jeng, U.-Ser; Chen, Charn-Ying

    2016-01-01

    The formation mechanism of a spray-coated film is different from that of a spin-coated film. This study employs grazing incidence small- and wide-angle X-ray Scattering (GISAXS and GIWAXS, respectively) quantitatively and systematically to investigate the hierarchical structure and phase-separated behavior of a spray-deposited blend film. The formation of PCBM clusters involves mutual interactions with both the P3HT crystal domains and droplet boundary. The processing control and the formed hierarchical structure of the active layer in the spray-coated polymer/fullerene blend film are compared to those in the spin-coated film. How the different post-treatments, such as thermal and solvent vapor annealing, tailor the hierarchical structure of the spray-coated films is quantitatively studied. Finally, the relationship between the processing control and tailored BHJ structures and the performance of polymer solar cell devices is established here, taking into account the evolution of the device area from 1 × 0.3 and 1 × 1 cm2. The formation and control of the special networks formed by the PCBM cluster and P3HT crystallites, respectively, are related to the droplet boundary. These structures are favorable for the transverse transport of electrons and holes.

  16. Correlation between Hierarchical Structure and Processing Control of Large-area Spray-coated Polymer Solar Cells toward High Performance

    PubMed Central

    Huang, Yu-Ching; Tsao, Cheng-Si; Cha, Hou-Chin; Chuang, Chih-Min; Su, Chun-Jen; Jeng, U-Ser; Chen, Charn-Ying

    2016-01-01

    The formation mechanism of a spray-coated film is different from that of a spin-coated film. This study employs grazing incidence small- and wide-angle X-ray Scattering (GISAXS and GIWAXS, respectively) quantitatively and systematically to investigate the hierarchical structure and phase-separated behavior of a spray-deposited blend film. The formation of PCBM clusters involves mutual interactions with both the P3HT crystal domains and droplet boundary. The processing control and the formed hierarchical structure of the active layer in the spray-coated polymer/fullerene blend film are compared to those in the spin-coated film. How the different post-treatments, such as thermal and solvent vapor annealing, tailor the hierarchical structure of the spray-coated films is quantitatively studied. Finally, the relationship between the processing control and tailored BHJ structures and the performance of polymer solar cell devices is established here, taking into account the evolution of the device area from 1 × 0.3 and 1 × 1 cm2. The formation and control of the special networks formed by the PCBM cluster and P3HT crystallites, respectively, are related to the droplet boundary. These structures are favorable for the transverse transport of electrons and holes. PMID:26817585

  17. Coated particle waste form development

    SciTech Connect

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  18. Novel electroless process for copper coating of flyash using titania/ultraviolet-radiation/metal catalyst-system

    NASA Astrophysics Data System (ADS)

    Shijitha, T.; Baiju, K. V.; Shukla, S.; Patil, K.; Warrier, K. G. K.

    2009-04-01

    A novel electroless process has been demonstrated in this investigation to coat the surface of flyash particles with a conducting metal such as copper. The conventional electroless process has been modified for this purpose by replacing the tin-palladium catalyst-system with the titania/ultraviolet-radiation/metal catalyst-system, where the metal is either copper or silver as demonstrated here. The mechanism of copper coating of flyash particles in an electroless bath, using the novel methods of surface-sensitization and surface-activation, has been systematically studied by monitoring changes in the surface-morphology, surface-chemistry, and surface-structure of flyash particles using the scanning electron microscope, energy dispersive analysis of X-rays, X-ray photoelectron spectroscope, and X-ray diffraction. It has been revealed that the novel electroless method involves coating the flyash particles with titania photocatalyst via sol-gel, which acts as a surface-sensitizer under the ultraviolet-radiation exposure for the subsequent surface-activation with the copper- or silver-clusters. The latter in turn acts as surface-catalyst for the subsequent Cu-coating in an electroless bath. The proposed mechanism of surface-sensitization and surface-activation of flyash particles using the novel catalyst-system has been compared with that using the conventional catalyst-system.

  19. Process Control and Characterization of NiCr Coatings by HVOF-DJ2700 System: A Process Map Approach

    NASA Astrophysics Data System (ADS)

    Valarezo, Alfredo; Choi, Wanhuk B.; Chi, Weiguang; Gouldstone, Andrew; Sampath, Sanjay

    2010-09-01

    The concept of ‘process maps’ has been utilized to study the fundamentals of process-structure-property relationships in high velocity oxygen fuel (HVOF) sprayed coatings. Ni-20%Cr was chosen as a representative material for metallic alloys. In this paper, integrated experiments including diagnostic studies, splat collection, coating deposition, and property characterization were carried out in an effort to investigate the effects of fuel gas chemistry (fuel/oxygen ratio), total gas flow, and energy input on particle states: particle temperature ( T) and velocity ( V), coating formation dynamics, and properties. Coatings were deposited on an in situ curvature sensor to study residual stress evolution. The results were reconciled within the framework of process maps linking torch parameters with particle states (1st order map) and relating particle state with deposit properties (2nd order map). A strong influence of particle velocity on induced compressive stresses through peening effect is discussed. The complete tracking of the coating buildup history including particle state, residual stress evolution and deposition temperature, in addition to single splat analysis, allows the interpretation of resultant coating microstructures and properties and enables coating design with desired properties.

  20. Anti-reflection coatings applied by acid-leaching process. Final report

    SciTech Connect

    Pastirik, E.

    1980-09-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar cell panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  1. Investigation on dip coating process by mathematical modeling of non-Newtonian fluid coating on cylindrical substrate

    NASA Astrophysics Data System (ADS)

    Javidi, Mahyar; Pope, Michael A.; Hrymak, Andrew N.

    2016-06-01

    A mathematical model for the dip coating process has been developed for cylindrical geometries with non-Newtonian fluids. This investigation explores the effects of the substrate radius and hydrodynamic behavior of the non-Newtonian viscous fluid on the resulting thin film on the substrate. The coating fluid studied, Dymax 1186-MT, is a resin for fiber optics and used as a matrix to suspend 1 vol. % titanium dioxide particles. The coating substrate is a 100 μm diameter fiber optic diffuser. Ellis viscosity model is applied as a non-Newtonian viscous model for coating thickness prediction, including the influence of viscosity in low shear rates that occurs near the surface of the withdrawal film. In addition, the results of the Newtonian and power law models are compared with the Ellis model outcomes. The rheological properties and surface tension of fluids were analyzed and applied in the models and a good agreement between experimental and analytical solutions was obtained for Ellis model.

  2. Evaluation of the tablet coating by the conventional spouted-bed process.

    PubMed

    Silva, G D; Publio, M C; Oliveira, W P

    2001-01-01

    The purpose of this paper was to present an analysis of the tablet coating by the conventional spouted-bed process. To analyze the equipment performance, the rate of increase of the tablets mass, K1, and the adhesion coefficient eta were determined as a function of the feed flow rate of coating suspension Ws; of the Reynolds number Rep; of the flow rate of atomizing gas Wat, and of the cone base angle gamma. To analyze the product quality, the uniformity of coating mass deposition onto the tablet's surface was used. Three different procedures for description of kinetics growth, weighing method, image analysis, and measurements with a micrometer were used to verify the validity of the commonly used weighing method. Comparison between experimental results of kinetics growth with estimates obtained by a literature model was also performed. A tendency toward an increase in K1 and in eta with the feeding flow rate of coating suspension Ws was detected. The weighing method can be used for the process analysis. The kinetics of growth can be described by the growth model used. The variable that produce more pronounced effect on K1 and eta was the feed flow rate of coating suspension, the weighing method describes very well the increase of particle diameter with coating time, the growth model can be used for the describe the kinetics of growth during the coating operation, and the coating does not deposit uniformly onto the tablet's surface. PMID:11291201

  3. A novel powder coating process for attaining taste masking and moisture protective films applied to tablets.

    PubMed

    Cerea, Matteo; Zheng, Weijia; Young, Christopher R; McGinity, James W

    2004-07-26

    A novel powder coating process was developed for the application of taste masking and moisture protective films on tablets while avoiding the use of solvents or water. The coalescence of particles to form a polymeric film was investigated through studies of dry powder layering of micronized acrylic polymer (E PO) to produce free films. Theophylline containing tablets were coated with the same acrylic polymer in a laboratory scale spheronizer using a powder coating technique. The dry powder layer delayed the onset of drug release in pH 6.8 medium, depending on the coating level, while no delay was observed in pH 1.0 medium. The presence of hydrophilic polymers in the acrylic coating layer decreased the lag time for drug release in pH 6.8 medium, while only the presence of HPMC in the film slowed the drug release rate in acidic medium. The dry coating process was demonstrated to be a reliable alternative to solvent or aqueous film coating technologies for applying taste masking and moisture protective film coats onto compressed tablets. A controlled drug release profile was achieved in pH 6.8 media. PMID:15234801

  4. Coat protein activation of alfalfa mosaic virus replication is concentration dependent.

    PubMed

    Guogas, Laura M; Laforest, Siana M; Gehrke, Lee

    2005-05-01

    Alfalfa mosaic virus (AMV) and ilarvirus RNAs are infectious only in the presence of the viral coat protein; therefore, an understanding of coat protein's function is important for defining viral replication mechanisms. Based on in vitro replication experiments, the conformational switch model states that AMV coat protein blocks minus-strand RNA synthesis (R. C. Olsthoorn, S. Mertens, F. T. Brederode, and J. F. Bol, EMBO J. 18:4856-4864, 1999), while another report states that coat protein present in an inoculum is required to permit minus-strand synthesis (L. Neeleman and J. F. Bol, Virology 254:324-333, 1999). Here, we report on experiments that address these contrasting results with a goal of defining coat protein's function in the earliest stages of AMV replication. To detect coat-protein-activated AMV RNA replication, we designed and characterized a subgenomic luciferase reporter construct. We demonstrate that activation of viral RNA replication by coat protein is concentration dependent; that is, replication was strongly stimulated at low coat protein concentrations but decreased progressively at higher concentrations. Genomic RNA3 mutations preventing coat protein mRNA translation or disrupting coat protein's RNA binding domain diminished replication. The data indicate that RNA binding and an ongoing supply of coat protein are required to initiate replication on progeny genomic RNA transcripts. The data do not support the conformational switch model's claim that coat protein inhibits the initial stages of viral RNA replication. Replication activation may correlate with low local coat protein concentrations and low coat protein occupancy on the multiple binding sites present in the 3' untranslated regions of the viral RNAs. PMID:15827190

  5. Anti-Reflective Coating On Borosilicate Long Tubes Industrial Process And Quality Control

    NASA Astrophysics Data System (ADS)

    Eisenberg, N.; Ben-Dor, Y.; Warschawski, J. P.

    1989-07-01

    It has been shown that in order to improve the optical efficiency of a solar trough evacuated pipe used for Luz solar electricity generating systems, an appropriate low cost anti-reflective coating process should be implemented in the solar collector production line, and that a dip process is the optimal choice for this application. It is shown in this paper that pumping the coating solution out of the coating container rather than withdrawing the tubes is the most appropriate coating process for Luz's needs. The same method was employed for the second coating solution which was used both for mechanical abrasion resistance improvement and for increasing optical transmissivity. The measuring procedure for quality insurance of the coated tube was investigated thoroughly and an "in-house" technique, including solar simulation and spiral movement of the tested tube, was chosen in preference to the other standard procedures (spectrophotometry, reflectometry). The complete AR coating facility and production procedure is described and the results of the industrial process are analyzed.

  6. Genome activation by raspberry bushy dwarf virus coat protein.

    PubMed

    Macfarlane, Stuart A; McGavin, Wendy J

    2009-03-01

    Two sets of infectious cDNA clones of raspberry bushy dwarf virus (RBDV) have been constructed, enabling either the synthesis of infectious RNA transcripts or the delivery of infectious binary plasmid DNA by infiltration of Agrobacterium tumefaciens. In whole plants and in protoplasts, inoculation of RBDV RNA1 and RNA2 transcripts led to a low level of infection, which was greatly increased by the addition of RNA3, a subgenomic RNA coding for the RBDV coat protein (CP). Agroinfiltration of RNA1 and RNA2 constructs did not produce a detectable infection but, again, inclusion of a construct encoding the CP led to high levels of infection. Thus, RBDV replication is greatly stimulated by the presence of the CP, a mechanism that also operates with ilarviruses and alfalfa mosaic virus, where it is referred to as genome activation. Mutation to remove amino acids from the N terminus of the CP showed that the first 15 RBDV CP residues are not required for genome activation. Other experiments, in which overlapping regions at the CP N terminus were fused to the monomeric red fluorescent protein, showed that sequences downstream of the first 48 aa are not absolutely required for genome activation. PMID:19218221

  7. Recent advances in Pt coating of microspheres by a batch magnetron sputtering process

    SciTech Connect

    Hsieh, E.J.; Meyer, S.F.

    1980-08-29

    Some proposed inertial confinement fusion targets require high-Z, high density metal coatings on glass microspheres. Platinum, which satisfies the high-Z and density requirements, can be coated onto microspheres with a batch magnetron sputtering process incorporating oxygen as a dopant gas to prevent the microspheres from sticking. This paper outlines recent progress in three areas: First, the coating process has been improved; second, the oxygen content and resistivity of the oxygen doped platinum films are analyzed; and third, the roles oxygen may play in reducing microsphere sticking during sputtering are discussed in regard to cold welding, Van der Waals bonding, electrostatic sticking, and sintering.

  8. Contamination control in hybrid microelectronic modules. Part 3: Specifications for coating material and process controls

    NASA Technical Reports Server (NTRS)

    Himmel, R. P.

    1975-01-01

    Resin systems for coating hybrids prior to hermetic sealing are described. The resin systems are a flexible silicone junction resin system and a flexible cycloaliphatic epoxy resin system. The coatings are intended for application to the hybrid after all the chips have been assembled and wire bonded, but prior to hermetic sealing of the package. The purpose of the coating is to control particulate contamination by immobilizing particles and by passivating the hybrid. Recommended process controls for the purpose of minimizing contamination in hybrid microcircuit packages are given. Emphasis is placed on those critical hybrid processing steps in which contamination is most likely to occur.

  9. Evaluation of Convergent Spray Technology(TM) Spray Process for Roof Coating Application

    NASA Technical Reports Server (NTRS)

    Scarpa, J.; Creighton, B.; Hall, T.; Hamlin, K.; Howard, T.

    1998-01-01

    The overall goal of this project was to demonstrate the feasibility of(CST) Convergent Spray Technology (Trademark) for the roofing industry. This was accomplished by producing an environmentally compliant coating utilization recycled materials, a CST(Trademark) spray process portable application cart, and hand-held applicator with a CST(Trademark) spray process nozzle. The project culminated with application of this coating to a nine hundred sixty square foot metal for NASA Marshall Space Flight Center (MSFC) in Huntsville, Alabama.

  10. Effects of shielding coatings on the anode shaping process during counter-rotating electrochemical machining

    NASA Astrophysics Data System (ADS)

    Wang, Dengyong; Zhu, Zengwei; Wang, Ningfeng; Zhu, Di

    2016-06-01

    Electrochemical machining (ECM) has been widely used in the aerospace, automotive, defense and medical industries for its many advantages over traditional machining methods. However, the machining accuracy in ECM is to a great extent limited by the stray corrosion of the unwanted material removal. Many attempts have been made to improve the ECM accuracy, such as the use of a pulse power, passivating electrolytes and auxiliary electrodes. However, they are sometimes insufficient for the reduction of the stray removal and have their limitations in many cases. To solve the stray corrosion problem in CRECM, insulating and conductive coatings are respectively used. The different implement processes of the two kinds of coatings are introduced. The effects of the two kinds of shielding coatings on the anode shaping process are investigated. Numerical simulations and experiments are conducted for the comparison of the two coatings. The simulation and experimental results show that both the two kinds of coatings are valid for the reduction of stray corrosion on the top surface of the convex structure. However, for insulating coating, the convex sidewall becomes concave when the height of the convex structure is over 1.26 mm. In addition, it is easy to peel off by the high-speed electrolyte. In contrast, the conductive coating has a strong adhesion, and can be well reserved during the whole machining process. The convex structure fabricated by using a conductive iron coating layer presents a favorable sidewall profile. It is concluded that the conductive coating is more effective for the improvement of the machining quality in CRECM. The proposed shielding coatings can also be employed to reduce the stray corrosion in other schemes of ECM.

  11. Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher; Edmonds, Brian J.; Benoy, Patricia A.

    2001-01-01

    In this paper the effects of post deposition heat treatments on the cohesive and adhesive strength properties of PS304, a plasma sprayed nickel-chrome based, high temperature solid lubricant coating deposited on stainless steel, are studied. Plasma spray deposited coating samples were exposed in air at temperatures from 432 to 650 C for up to 500 hr to promote residual stress relief, enhance particle to particle bonding and increase coating to substrate bond strength. Coating pull-off strength was measured using a commercial adhesion tester that utilizes 13 mm diameter aluminum pull studs attached to the coating surface with epoxy. Pull off force was automatically recorded and converted to coating pull off strength. As deposited coating samples were also tested as a baseline. The as-deposited (untreated) samples either delaminated at the coating-substrate interface or failed internally (cohesive failure) at about 17 MPa. Samples heat treated at temperatures above 540 C for 100 hr or at 600 C or above for more than 24 hr exhibited strengths above 31 MPa, nearly a two fold increase. Coating failure occurred inside the body of the coating (cohesive failure) for nearly all of the heat-treated samples and only occasionally at the coating substrate interface (adhesive failure). Metallographic analyses of heat-treated coatings indicate that the Nickel-Chromium binder in the PS304 appears to have segregated into two phases, a high nickel matrix phase and a high chromium precipitated phase. Analysis of the precipitates indicates the presence of silicon, a constituent of a flow enhancing additive in the commercial NiCr powder. The exact nature and structure of the precipitate phase is not known. This microstructural change is believed to be partially responsible for the coating strength increase. Diffusion bonding between particles may also be playing a role. Increasing the heat treatment temperature, exposure time or both accelerate the heat treatment process. Preliminary

  12. Pt monolayer coating on complex network substrate with high catalytic activity for the hydrogen evolution reaction

    PubMed Central

    Li, Man; Ma, Qiang; Zi, Wei; Liu, Xiaojing; Zhu, Xuejie; Liu, Shengzhong (Frank)

    2015-01-01

    A deposition process has been developed to fabricate a complete-monolayer Pt coating on a large-surface-area three-dimensional (3D) Ni foam substrate using a buffer layer (Ag or Au) strategy. The quartz crystal microbalance, current density analysis, cyclic voltammetry integration, and X-ray photoelectron spectroscopy results show that the monolayer deposition process accomplishes full coverage on the substrate and the deposition can be controlled to a single atomic layer thickness. To our knowledge, this is the first report on a complete-monolayer Pt coating on a 3D bulk substrate with complex fine structures; all prior literature reported on submonolayer or incomplete-monolayer coating. A thin underlayer of Ag or Au is found to be necessary to cover a very reactive Ni substrate to ensure complete-monolayer Pt coverage; otherwise, only an incomplete monolayer is formed. Moreover, the Pt monolayer is found to work as well as a thick Pt film for catalytic reactions. This development may pave a way to fabricating a high-activity Pt catalyst with minimal Pt usage. PMID:26601247

  13. The characteristics of coatings applied by the DEMETON detonation gun process

    SciTech Connect

    Kadyrov, V.H.; Brik, V.B.; Worzala, F.J.; Florey, C.

    1994-12-31

    The characteristics of a detonation spray process, using a Detonation Gun developed at the Institute for Materials Science in Kiev, is described. This process has achieved measured velocities in the vicinity of 1,200 m/sec. It is shown that because the powder particles are carried by a high velocity pressure wave, the amount of heat transferred to the substrate is relatively low. Therefore, this process will be able to apply coatings to some materials that could not be coated by other processes that heated the substrate to the point of distortion or melting. The coatings produced have very high densities, in the range of 1--3% porosity, and excellent adhesion, up to 240 MPa. It is proposed that the high densities and adhesion observed for these coatings result from an anomalously high diffusion rate of atoms at the surface. When the high velocity particles strike the substrate surface, mixing rates are significantly enhanced under the driving force of the highly unstable system. A series of coatings were applied to several substrates using the D-gun process, the HVOF and the plasma spray process. Coatings were examined and compared. The results of this study are presented.

  14. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  15. Titanium Dioxide Coating Prepared by Use of a Suspension-Solution Plasma-Spray Process

    NASA Astrophysics Data System (ADS)

    Du, Lingzhong; Coyle, Thomas W.; Chien, Ken; Pershin, Larry; Li, Tiegang; Golozar, Mehdi

    2015-08-01

    Titanium dioxide coatings were prepared from titanium isopropoxide solution containing nano TiO2 particles by use of a plasma-spray process. The effects of stand-off distance on coating composition and microstructure were investigated and compared with those for pure solution precursor and a water-based suspension of TiO2. The results showed that the anatase content of the coating increased with increasing stand-off distance and the rate of deposition decreased with increasing spray distance. Anatase nanoparticles in solution were incorporated into the coatings without phase transformation whereas most of the TiO2 in the precursor solution was transformed into rutile. The microstructure of preserved anatase particles bound by rutile improved the efficiency of deposition of the coating. The amount of anatase phase can be adjusted by variation of the ratio of solution to added anatase TiO2 nanoparticles.

  16. Formation of molybdenum boride cermet coating by the detonation spray process

    NASA Astrophysics Data System (ADS)

    Yang, Gao; Zu-Kun, Hei; Xiaolei, Xu; Gang, Xin

    2001-09-01

    The effects of the powder particle size and the acetylene/oxygen gas flow ratio during the detonation spray process on the amount of molybdenum phase, porosity, and hardness of the coatings using MoB powder were investigated by x-ray diffraction (XRD), scanning electron microscopy (SEM), etc. The results show that the presence of metallic molybdenum in the coating results from decomposition of MoB powder during thermal spray. The compositions of the coatings are metallic Mo, MoB, and Mo2B, which are different from the phases of the original powder. The amount of molybdenum phase increases monotonously with the oxygen/acetylene ratio, but the increasing rate for the fine powder is faster than that for the coarse powder. The porosity and hardness of the coating are related to the amount of molybdenum phase. The phase constitution of the coating is discussed.

  17. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-07-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  18. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    SciTech Connect

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  19. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-05-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  20. Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

    NASA Astrophysics Data System (ADS)

    Xu, Jia; Zhou, Zhen-yu; Piao, Zhong-yu

    2016-07-01

    The accumulated damage process of rolling contact fatigue (RCF) of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-ondisc machine was employed to conduct RCF experiments. Acoustic emission (AE) technique was introduced to monitor the RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.

  1. A Silicon-Based, Sequential Coat-and-Etch Process to Fabricate Nearly Perfect Substrate Surfaces

    SciTech Connect

    Mirkarimi, P B; Spiller, E; Baker, S L; Stearns, D G; Robinson, J C; Olynick, D L; Salmassi, F; Liddle, J A; Liang, T; Stivers, A R

    2005-07-05

    For many thin-film applications substrate imperfections such as particles, pits, scratches, and general roughness, can nucleate film defects which can severely detract from the coating's performance. Previously we developed a coat-and-etch process, termed the ion beam thin film planarization process, to planarize substrate particles up to {approx} 70 nm in diameter. The process relied on normal incidence etching; however, such a process induces defects nucleated by substrate pits to grow much larger. We have since developed a coat-and-etch process to planarize {approx}70 nm deep by 70 nm wide substrate pits; it relies on etching at an off-normal incidence angle, i.e., an angle of {approx} 70{sup o} from the substrate normal. However, a disadvantage of this pit smoothing process is that it induces defects nucleated by substrate particles to grow larger. Combining elements from both processes we have been able to develop a silicon-based, coat-and-etch process to successfully planarize {approx}70 nm substrate particles and pits simultaneously to at or below 1 nm in height; this value is important for applications such as extreme ultraviolet lithography (EUVL) masks. The coat-and-etch process has an added ability to significantly reduce high-spatial frequency roughness, rendering a nearly perfect substrate surface.

  2. Processing of Activated Core Components

    SciTech Connect

    Friske, A.; Gestermann, G.; Finkbeiner, R.

    2003-02-26

    Used activated components from the core of a NPP like control elements, water channels from a BWR, and others like in-core measurement devices need to be processed into waste forms suitable for interim storage, and for the final waste repository. Processing of the activated materials can be undertaken by underwater cutting and packaging or by cutting and high-pressure compaction in a hot cell. A hot cell is available in Germany as a joint investment between GNS and the Karlsruhe Research Center at the latter's site. Special transport equipment is available to transport the components ''as-is'' to the hot cell. Newly designed underwater processing equipment has been designed, constructed, and operated for the special application of NPP decommissioning. This equipment integrates an underwater cutting device with an 80 ton force underwater in-drum compactor.

  3. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    NASA Astrophysics Data System (ADS)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Wu, Yao; Chen, Jiyong; Wu, Fang

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  4. Comparison of different hard, metal-like coatings sprayed by plasma and detonation gun processes

    SciTech Connect

    Vuoristo, P.; Niemi, K.; Maentylae, T.; Berger, L.M.; Nebelung, M.

    1995-12-31

    Structure and wear properties of atmospheric plasma sprayed and detonation gun sprayed coatings prepared from an experimental (Ti,Mo)C-28.4%NiCo powder were compared to coatings sprayed from commercially available WC-12%Co and Cr{sub 3}C{sub 2}-25%NiCr powders. All powders had an agglomerated (spray dried) and sintered structure and nearly the same content of the metallic binder of approximately 20 vol.-%. The powders were characterized by SEM (morphology and cross-sections) and X-ray diffraction (phase composition). The coatings were studied by optical microscope, microhardness measurements, X-ray diffraction analysis and by abrasion and erosion wear tests. The X-ray diffraction patterns of the coatings show that the (Ti,Mo)C-28.4%NiCo powder is characterized by high phase stability in both spray processes, whereas the WC-12%Co powder is prone to significant phase transformations during spraying. The results clearly show the high potential of the experimental (Ti,Mo)C-28.4%NiCo coatings in substituting the conventional systems in wear applications. For instance, it was found that plasma spraying of the (Ti,Mo)C-28.4%NiCo powder with an Ar-H{sub 2} plasma gas resulted in coatings with wear resistance comparable to WC-12%Co coatings. However, detonation gun sprayed WC-12%Co coatings showed somewhat better abrasion wear resistance.

  5. An Alternative Cu-Based Bond Layer for Electric Arc Coating Process

    NASA Astrophysics Data System (ADS)

    Fadragas, Carlos R.; Morales, E. V.; Muñoz, J. A.; Bott, I. S.; Lariot Sánchez, C. A.

    2011-12-01

    A Cu-Al alloy has been used as bond coat between a carbon steel substrate and a final coating deposit obtained by applying the twin wire electric arc spraying coating technique. The presence of a copper-based material in the composite system can change the overall temperature profile during deposition because copper exhibits a thermal conductivity several times higher than that of the normally recommended bond coat materials (such as nickel-aluminum alloys or nickel-chromium alloys). The microstructures of 420 and 304 stainless steels deposited by the electric arc spray process have been investigated, focusing attention on the deposit homogeneity, porosity, lamellar structure, and microhardness. The nature of the local temperature gradient during deposition can strongly influence the formation of the final coating deposit. This study presents a preliminary study, undertaken to investigate the changes in the temperature profile which occur when a Cu-Al alloy is used as bond coat, and the possible consequences of these changes on the microstructure and adhesion of the final coating deposit. The influence of the thickness of the bond layer on the top coating temperature has also been also evaluated.

  6. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    NASA Astrophysics Data System (ADS)

    Peters, A. M.; He, X. M.; Trkula, M.; Nastasi, M.

    2001-04-01

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO) 6] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700°C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8×10 -6 mm3/ Nm and contact angles ranged from 156° to 127°.

  7. Plasma sprayed manganese-cobalt spinel coatings: Process sensitivity on phase, electrical and protective performance

    NASA Astrophysics Data System (ADS)

    Han, Su Jung; Pala, Zdenek; Sampath, Sanjay

    2016-02-01

    Manganese cobalt spinel (Mn1.5Co1.5O4, MCO) coatings are prepared by the air plasma spray (APS) process to examine their efficacy in serving as protective coatings from Cr-poisoning of the cathode side in intermediate temperature-solid oxide fuel cells (IT-SOFCs). These complex oxides are susceptible to process induced stoichiometric and phase changes which affect their functional performance. To critically examine these effects, MCO coatings are produced with deliberate modifications to the spray process parameters to explore relationship among process conditions, microstructure and functional properties. The resultant interplay among particle thermal and kinetic energies are captured through process maps, which serve to characterize the parametric effects on properties. The results show significant changes to the chemistry and phase composition of the deposited material resulting from preferential evaporation of oxygen. Post deposition annealing recovers oxygen in the coatings and allows partial recovery of the spinel phase, which is confirmed through thermo-gravimetric analysis (TGA)/differential scanning calorimetry (DSC), X-ray Diffraction (XRD), and magnetic hysteresis measurements. In addition, coatings with high density after sintering show excellent electrical conductivity of 40 S cm-1 at 800 °C while simultaneously providing requisite protection characteristics against Cr-poisoning. This study provides a framework for optimal evaluation of MCO coatings in intermediate temperature SOFCs.

  8. Effects of coating spray speed and convective heat transfer on transient thermal stress in thermal barrier coating system during the cooling process of fabrication

    NASA Astrophysics Data System (ADS)

    Song, Yan; Lv, Zhichao; Liu, Yilun; Zhuan, Xin; Wang, T. J.

    2015-01-01

    The coating spray speed and the convective heat transfer have significant effects on transient thermal stress in TBCs (Thermal Barrier Coating system) during the cooling process of fabrication. In this work, a simplified analytical model is developed firstly, to predict the transient thermal stress in YSZ (ZrO2-8%Y2O3) coating and shear stress at the coating-substrate interface during the cooling process of fabrication. Then, based on this simplified model, the effects of coating spray speed which determines the initial temperature field of YSZ coating, and the convective heat transfer coefficient between YSZ coating and the environment on transient thermal stress in TBCs during the cooling process have been studied. The results indicate that the YSZ coating spray speed has a significant effect on the transient thermal stress in YSZ coating and the shear stress near the edge of YSZ-substrate interface; effect of convective heat transfer on the thermal stress is more significant when convective heat transfer coefficient is bigger enough, and for a given convective heat transfer the effect becomes smaller as the cooling down process going on.

  9. Ultrafine Particulate Dispersed High-Temperature Coatings by Hybrid Spray Process

    NASA Astrophysics Data System (ADS)

    Mohanty, P. S.; Roche, A. D.; Guduru, R. K.; Varadaraajan, V.

    2010-01-01

    Oxide dispersion strengthened alloys (ODS), although not commonly used in coating applications, have long been used for high-temperature structural applications due to their superior creep properties. In this paper, we present the design, synthesis, and characterization of a new class of functionally engineered high-temperature coatings in which ultrafine oxide particulates are dispersed in the matrix alloy to achieve superior creep resistance along with improved high-temperature corrosion and erosion resistance. These coatings were fabricated using a novel technique called “hybrid spray process”. Hybrid spray technique combines arc spray and high-velocity oxy fuel (HVOF) spray processes; the metallic matrix alloys are fused by the wire arcing component of the process, whereas the ultrafine particles are synthesized in-flight by the HVOF component from liquid precursors. These particulate dispersed high-temperature composite coatings were fabricated using liquid precursors for SiO2, Cr2O3, Al2O3, and wire feed stock of 55/45 NiCr, in one step. The coatings were then characterized using electron microscopy (SEM/TEM) and thermogravimetric analysis (TGA). High-temperature erosion, oxidation, and corrosion performance of these coatings were also evaluated and compared with 304 stainless steel, arc sprayed NiCr coatings as well as Alloy 625 overlay cladding. The hybrid spray process produced dense coatings with uniform dispersion of the ultrafine oxide particles. Further, these coatings also demonstrated superior corrosion, erosion, and oxidation resistance; SiO2 particulate dispersion being most effective in terms of high-temperature corrosion resistance.

  10. Improving material-specific dispense processes for low-defect coatings

    NASA Astrophysics Data System (ADS)

    Smith, Brian; Ramirez, Raul; Braggin, Jennifer; Wu, Aiwen; Anderson, Karl; Berron, John; Brakensiek, Nick; Washburn, Carlton

    2010-04-01

    Minimizing defects in spin-on lithography coatings requires a careful understanding of the interactions between the spin-on coating material and the filtration and dispense system used on the coating track. A wet-developable bottom anti-reflective coating (BARC) was examined for its interaction with polyamide and UPE media when utilizing the Entegris IntelliGen Mini dispense system. In addition, a new method of priming the filter and pump is described which improves the wetting of the filter media, preventing bubbles and other defect-generating air pockets within the system. The goal is to establish plumb-on procedures that are material and hardware specific to avoid any defect problems in the coating process, as well as to gain a better understanding of the chemical and physical interactions that lead to coating defects. Liquid particle counts from a laboratory-based filtration stand are compared with on-wafer defects from a commercial coating track to establish a correlation and allow better prediction of product performance. This comparison in turn will provide valuable insight to the engineering process of product filtration and bottling at the source.

  11. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  12. Process Conditions and Microstructures of Ceramic Coatings by Gas Phase Deposition Based on Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Mauer, G.; Hospach, A.; Zotov, N.; Vaßen, R.

    2013-03-01

    Plasma spraying at very low pressure (50-200 Pa) is significantly different from atmospheric plasma conditions (APS). By applying powder feedstock, it is possible to fragment the particles into very small clusters or even to evaporate the material. As a consequence, the deposition mechanisms and the resulting coating microstructures could be quite different compared to conventional APS liquid splat deposition. Thin and dense ceramic coatings as well as columnar-structured strain-tolerant coatings with low thermal conductivity can be achieved offering new possibilities for application in energy systems. To exploit the potential of such a gas phase deposition from plasma spray-based processes, the deposition mechanisms and their dependency on process conditions must be better understood. Thus, plasma conditions were investigated by optical emission spectroscopy. Coating experiments were performed, partially at extreme conditions. Based on the observed microstructures, a phenomenological model is developed to identify basic growth mechanisms.

  13. Ni-coated SiC{sub p} reinforced aluminum composites processed by vacuum infiltration

    SciTech Connect

    Chung, W.S.; Lin, S.J.

    1996-12-01

    A vacuum infiltration process has been developed to process aluminum-base composites reinforced with particulate SiC{sub p}. Electroless nickel coating of SiC{sub p} was used to improve wetting by molten aluminum. Experimental results showed that composites of aluminum with 5.9 wt % Si and 0.23 wt % Mg containing about 50 vol % Ni-coated SiC{sub p} were completely infiltrated at a temperature above 700 C. The effects of nickel coating thickness and infiltration temperature on infiltration behavior were investigated. The infiltration rate increased and the infiltration incubation time decreased with increasing infiltration temperature or nickel coating thickness. The microstructure, nickel distribution, bending strength and fracture were also examined. Nonuniformity bending strength and fracture morphology were attributed to nickel macrosegregation.

  14. Investigation of erosion-resistant chromium carbide coatings sprayed with the high pressure HVOF process

    SciTech Connect

    Irons, G.; Kratochvil, W.R.; Bullock, W.R.; Roy, A.

    1994-12-31

    Eight different chromium carbide materials were sprayed at various conditions with the high pressure HVOF process. The coatings were erosion tested with both high and low angle impingement of erodent. All of the materials, including a less-expensive blended powder, exhibited excellent erosion resistance compared to standard plasma sprayed coatings. Other evaluations included metallographic examinations, macro and microhardness tests, bond tests, X-ray diffraction and chemical analyses. Several important correlations were investigated, including the effects of powder size and heat treatment.

  15. Functional photocatalytically active and scratch resistant antireflective coating based on TiO2 and SiO2

    NASA Astrophysics Data System (ADS)

    Mazur, M.; Wojcieszak, D.; Kaczmarek, D.; Domaradzki, J.; Song, S.; Gibson, D.; Placido, F.; Mazur, P.; Kalisz, M.; Poniedzialek, A.

    2016-09-01

    Antireflection (AR) multilayer coating, based on combination of five TiO2 and SiO2 thin films, was deposited by microwave assisted reactive magnetron sputtering process on microscope glass substrates. In this work X-ray diffraction, X-ray photoelectron spectroscopy, atomic force microscopy and wettability measurements were used to characterize the structural and surface properties of the deposited coating. These studies revealed that prepared coating was amorphous with low surface roughness. Photocatalytic properties were determined based on phenol decomposition reaction. Measurements of optical properties showed that transmittance in the visible wavelength range was increased after the deposition of AR coating as-compared to bare glass substrate. The mechanical properties were determined on the basis of nano-indentation and scratch resistance tests. Performed research has shown that deposition of an additional thin 10 nm thick TiO2 thin film top layer, the prepared AR coating was photocatalytically active, hydrophobic, scratch resistant and had increased hardness as-compared to bare glass substrate. These results indicate that prepared AR multilayer could be used also as a self-cleaning and protective coating.

  16. Improving the granule strength of roller-compacted ibuprofen sodium for hot-melt coating processing.

    PubMed

    Lopes, Diogo Gomes; Garsuch, Verena; Becker, Karin; Paudel, Amrit; Stehr, Michael; Zimmer, Andreas; Salar-Behzadi, Sharareh

    2016-08-20

    Solvent-free hot-melt coating processing is a novel and cost-efficient approach to manufacturing taste-masked multiparticulate systems. However, most API powders are fine and cohesive and not processable by hot-melt coating. The aim of this study was to produce dense and abrasion-resistant granules with high drug content (>80%) via roller compaction for hot-melt coating process optimization. The selected API was ibuprofen sodium dihydrate, a salt of ibuprofen with improved bioavailability and poor intrinsic compactibility. The formulation and roller compaction process were developed for the production of granules with 94%w/w of API and low friability (∼30%), using sorbitol and isomalt as excipients. The strong bonding mechanism relied on powder jamming prior to the rollers and was investigated via scanning electron microscopy, differential scanning calorimetry and small and wide angle X-ray scattering. It was shown that sorbitol crystals are solubilized during roller compaction and recrystallize as sorbitol hydrate, acting as strong solid bridges. The robustness of the roller compaction process and the re-compaction of fines were investigated. A statistical design of experiments was conducted to evaluate the hot-melt coating process for taste masking of ibuprofen sodium granules. Taste masking required coating ratios higher than 40%w/w of granule batch, emphasizing the need for high-drug-content and abrasion-resistant granules. PMID:27346416

  17. Laser Processing of Fe-Based Bulk Amorphous Alloy Coatings on Titanium

    NASA Astrophysics Data System (ADS)

    Sahasrabudhe, Himanshu; Dittrick, Stanley A.; Bandyopadhyay, Amit

    2013-11-01

    Laser Engineered Net Shaping (LENS™), a solid freeform fabrication technique, was employed for the processing of Fe-based bulk amorphous alloy (Fe BAA) powder on titanium. One and two layers of the Fe BAA were deposited with the same processing parameters. SEM and XRD analyses of the Fe BAA coatings revealed the retention of the feedstock powder's amorphous nature. The mixing of the feedstock powder in the titanium substrate was very small. A crystalline-amorphous composite microstructure evolved from the laser processing in all types of coatings. The coatings were further laser remelted. The amorphous character was found to increase and the crystallites were found to grow during remelting. The Fe BAA coatings showed higher hardness and smaller wear volume compared to the Ti substrate. A further increase in these properties was observed after laser remelting treatment. During the wear testing in NaCl solution, Ti substrate showed intergranular corrosion, whereas the Fe BAA coatings showed signs of low and localized fretting corrosion in a saline environment. Our results demonstrate that using LENS™, amorphous coatings can be deposited on metallic substrates.

  18. Thermal activation of superheated lipid-coated perfluorocarbon drops.

    PubMed

    Mountford, Paul A; Thomas, Alec N; Borden, Mark A

    2015-04-28

    This study explored the thermal conditions necessary for the vaporization of superheated perfluorocarbon nanodrops. Droplets C3F8 and C4F10 coated with a homologous series of saturated diacylphosphatidylcholines were formed by condensation of 4 μm diameter microbubbles. These drops were stable at room temperature and atmospheric pressure, but they vaporized back into microbubbles at higher temperatures. The vaporization transition was measured as a function of temperature by laser light extinction. We found that C3F8 and C4F10 drops experienced 90% vaporization at 40 and 75 °C, respectively, near the theoretical superheat limits (80-90% of the critical temperature). We therefore conclude that the metastabilty of these phase-change agents arises not from the droplet Laplace pressure altering the boiling point, as previously reported, but from the metastability of the pure superheated fluid to homogeneous nucleation. The rate of C4F10 drop vaporization was quantified at temperatures ranging from 55 to 75 °C, and an apparent activation energy barrier was calculated from an Arrhenius plot. Interestingly, the activation energy increased linearly with acyl chain length from C14 to C20, indicating that lipid interchain cohesion plays an important role in suppressing the vaporization rate. The vaporized drops (microbubbles) were found to be unstable to dissolution at high temperatures, particularly for C14 and C16. However, proper choice of the fluorocarbon and lipid species provided a nanoemulsion that could undergo at least ten reversible condensation/vaporization cycles. The vaporization properties presented in this study may facilitate the engineering of tunable phase-shift particles for diagnostic imaging, targeted drug delivery, tissue ablation, and other applications. PMID:25853278

  19. Active and Secretory IgA-Coated Bacterial Fractions Elucidate Dysbiosis in Clostridium difficile Infection

    PubMed Central

    Moya, Andrés; Vázquez-Castellanos, Jorge F.; Artacho, Alejandro; Chen, Xinhua; Kelly, Ciaran

    2016-01-01

    ABSTRACT The onset of Clostridium difficile infection (CDI) has been associated with treatment with wide-spectrum antibiotics. Antibiotic treatment alters the activity of gut commensals and may result in modified patterns of immune responses to pathogens. To study these mechanisms during CDI, we separated bacteria with high cellular RNA content (the active bacteria) and their inactive counterparts by fluorescence-activated cell sorting (FACS) of the fecal bacterial suspension. The gut dysbiosis due to the antibiotic treatment may result in modification of immune recognition of intestinal bacteria. The immune recognition patterns were assessed by FACS of bacterial fractions either coated or not with intestinal secretory immunoglobulin A (SIgA). We described the taxonomic distributions of these four bacterial fractions (active versus inactive and SIgA coated versus non-SIgA coated) by massive 16S rRNA gene amplicon sequencing and quantified the proportion of C. difficile toxin genes in the samples. The overall gut microbiome composition was more robustly influenced by antibiotics than by the C. difficile toxins. Bayesian networks revealed that the C. difficile cluster was preferentially SIgA coated during CDI. In contrast, in the CDI-negative group Fusobacterium was the characteristic genus of the SIgA-opsonized fraction. Lactobacillales and Clostridium cluster IV were mostly inactive in CDI-positive patients. In conclusion, although the proportion of C. difficile in the gut is very low, it is able to initiate infection during the gut dysbiosis caused by environmental stress (antibiotic treatment) as a consequence of decreased activity of the protective bacteria. IMPORTANCE C. difficile is a major enteric pathogen with worldwide distribution. Its expansion is associated with broad-spectrum antibiotics which disturb the normal gut microbiome. In this study, the DNA sequencing of highly active bacteria and bacteria opsonized by intestinal secretory immunoglobulin

  20. Active and Secretory IgA-Coated Bacterial Fractions Elucidate Dysbiosis in Clostridium difficile Infection.

    PubMed

    Džunková, Mária; Moya, Andrés; Vázquez-Castellanos, Jorge F; Artacho, Alejandro; Chen, Xinhua; Kelly, Ciaran; D'Auria, Giuseppe

    2016-01-01

    The onset of Clostridium difficile infection (CDI) has been associated with treatment with wide-spectrum antibiotics. Antibiotic treatment alters the activity of gut commensals and may result in modified patterns of immune responses to pathogens. To study these mechanisms during CDI, we separated bacteria with high cellular RNA content (the active bacteria) and their inactive counterparts by fluorescence-activated cell sorting (FACS) of the fecal bacterial suspension. The gut dysbiosis due to the antibiotic treatment may result in modification of immune recognition of intestinal bacteria. The immune recognition patterns were assessed by FACS of bacterial fractions either coated or not with intestinal secretory immunoglobulin A (SIgA). We described the taxonomic distributions of these four bacterial fractions (active versus inactive and SIgA coated versus non-SIgA coated) by massive 16S rRNA gene amplicon sequencing and quantified the proportion of C. difficile toxin genes in the samples. The overall gut microbiome composition was more robustly influenced by antibiotics than by the C. difficile toxins. Bayesian networks revealed that the C. difficile cluster was preferentially SIgA coated during CDI. In contrast, in the CDI-negative group Fusobacterium was the characteristic genus of the SIgA-opsonized fraction. Lactobacillales and Clostridium cluster IV were mostly inactive in CDI-positive patients. In conclusion, although the proportion of C. difficile in the gut is very low, it is able to initiate infection during the gut dysbiosis caused by environmental stress (antibiotic treatment) as a consequence of decreased activity of the protective bacteria. IMPORTANCE C. difficile is a major enteric pathogen with worldwide distribution. Its expansion is associated with broad-spectrum antibiotics which disturb the normal gut microbiome. In this study, the DNA sequencing of highly active bacteria and bacteria opsonized by intestinal secretory immunoglobulin A (SIg

  1. Microstructure and Corrosion Resistance of Fe-Based Coatings Prepared by Twin Wires Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Lin, Jinran; Wang, Zehua; Lin, Pinghua; Cheng, Jiangbo; Zhang, Jingjing; Zhang, Xin

    2014-02-01

    FeB, FeBSi, and FeNiCrBSiNbW coatings were prepared by twin wires arc spraying process on AISI 1045 steel substrate, and the microstructure and phases were characterized by scanning electron microscope, transmission electron microscope, and x-ray diffraction. The corrosion resistance was investigated by means of electrochemical tests. It was found that FeB coating and FeBSi coating were composed of α-Fe, FeO, and Fe2O3 phases. FeNiCrBSiNbW coating consisted of amorphous phase and α-(Fe, Cr) nanocrystalline phase, with porosity of 1.8%, hardness of 807 Hv0.1 and tensile bonding strength of 52.1 MPa. Three kinds of electrochemical tests were employed to identify the corrosion resistance of the coatings. The results indicated that the FeNiCrBSiNbW coating had a superior corrosion resistance, much better than FeB and FeBSi coatings. It was attributed to the amorphous/nanocrystalline structure and the presence of corrosion-resistant element Cr.

  2. Preparation of coatings and surface modification by plasma and thermal processes

    NASA Astrophysics Data System (ADS)

    Yamashina, Toshiro; Hino, Tomoaki

    1987-05-01

    The application of various plasma and ion beam processes for the production of coatings and surface modification of materials, are reviewed. We describe, in particular, cold plasma techniques for the preparation of nitrides, carbides, oxides, bondes and so on and ion implantation techniques for modification of surfaces and interfaces by ion beam mixing to form alloys and chemical compounds on materials. Further, we present our recent collaborative studies on in situ coatings by a dc glow discharge of H 2 + CH 4 gas in torus devices. The carbon coatings deposited on surface probes at liner positions of TEXTOR and JIPPT-IIU are characterized in terms of depth composition profiles, chemical binding states and hydrogen concentration. Properties of these coatings produced by the dc glow discharge are compared with those by an ECR plasma and by a thermal decomposition of hydrocarbons at high temperature. Finally, our recent results on the formation of ceramics by the exposure of Tokamak plasmas and thermal heating will be discussed. TiC layers on a Ti-coated graphite probe and TiB x layers on a B-coated Ti probe were formed after the exposure to the scrape-off layer plasma in JIPPT-IIU, and TiC-TiN double layers on Ti-coated stainless steels were formed by vacuum heating at 600-1000°C.

  3. Adsorption of doxorubicin on poly(methyl methacrylate)-chitosan-heparin-coated activated carbon beads.

    PubMed

    Miao, Jianjun; Zhang, Fuming; Takieddin, Majde; Mousa, Shaker; Linhardt, Robert J

    2012-03-01

    Extracorporeal filter cartridges, filled with an activated carbon bead (ACB) adsorbent, have been used for removal of overdosed cancer drugs from the blood. Coatings on adsorbent matrices, poly(methyl methacrylate) (PMMA)/activated carbon bead and PMMA/chitosan/heparin/ACB composites, were tested to improve their biocompatibility and blood compatibility. PMMA coating on ACBs was accomplished in a straightforward manner using a PMMA solution in ethyl acetate. A one-step hybrid coating of ACBs with PMMA-anticoagulant heparin required the use of acetone and water co-solvents. Multilayer coatings with three components, PMMA, chitosan, and heparin, involved three steps: PMMA was first coated on ACBs; chitosan was then coated on the PMMA-coated surface; and finally, heparin was covalently attached to the chitosan coating. Surface morphologies were studied by scanning electron microscopy. X-ray photoelectron spectroscopy confirmed the -SO(3)(-) group. Adsorption, of a chemotherapy drug (doxorubicin) from both water and phosphate-buffered saline, by the coated ACBs was examined. The adsorption isotherm curves were fitted using the Freundlich model. The current adsorption system might find potential applications in the removal of high-dose regional chemotherapy drugs while maintaining high efficiency, biocompatibility, and blood compatibility. PMID:22313019

  4. The Self-Assembled Nanophase Particle (SNAP) Process: A Nanoscience Approach to Coatings

    SciTech Connect

    Donley, Michael S.; Mantz, Robert A.; Khramov, A. N.; Balbyshev, Vsevolod; Kasten, Linda S.; Gaspar, Dan J.

    2003-09-15

    In the corrosion protection of aluminum-skinned aircraft, surface pretreatment and cleaning are critical steps in protecting aerospace alloys from corrosion. Our recent discovery of a revolutionary new method of forming functionalized silica nanoparticles in situ in an aqueous-based sol-gel process, and then crosslinking the nanoparticles to form a thin film, is an excellent example of a nanoscience approach to coatings. This coating method is called the self-assembled nanophase particle (SNAP) process. The SNAP coating process consists of three stages: (1) sol-gel processing; (2) SNAP solution mixing; (3) SNAP coating application and cure. Here, we report on key parameters in the ''sol-gel processing'' and the ''coating application and cure'' stages in the GPTMS/TMOS system. The SNAP process is discussed from the formation of the nanosized macromolecules to the coating application and curing process. The ''sol-gel processing'' stage involves hydrolysis and condensation reactions and is controlled by the solution pH and water content. Here, the molar ratio of water to hydrolysable silane is a key factor. SNAP solutions have been investigated by NMR, IR, light scattering, and GPC to identify molecular condensation structures formed as a function of aging time in the solution. In moderate pH and highwater content solutions, hydrolysis occurs rapidly and condensation kinetic conditions are optimized to generate nanophase siloxane macromolecules. In the ''SNAP solution mixing'' stage, crosslinking agents and additives are added to the solution, which is then applied to a substrate by dip-coating to form the SNAP coating. The chemical structure and morphology of the films have been characterized using X-ray diffraction (XRD), time-of-flight secondary ion mass spectrometry (TOF-SIMS) and atomic force microscopy (AFM). SNAP films are amorphous but exhibit nanostructured assembly of siloxane oligomers at a separation of about 1.8 nm as well as molecular level ordering of O

  5. Development of self-lubricating coatings via cold spray process: Feedstock formulation and deformation modeling

    NASA Astrophysics Data System (ADS)

    Aggarwal, Gaurav

    Because of their low density, high specific strength and high stiffness, titanium alloys are one of the prime candidates for structural application often requiring specific tribological properties. However, their relatively high friction coefficients and low wear resistance are limiting their application over a wider temperature range. Various coatings deposited with technologies like high velocity oxy flame (HVOF), detonation gun (DGun), electron beam physical vapor deposition (EB-PVD), etc., can improve wear performance and decrease corrosion damage. These technologies require high processing temperatures precluding the integration of thermally vulnerable lubricants. This research looks at a relatively new coating process called Cold Spray for self-lubricating coatings on Ti-6Al-4V alloys. Cold Spray can produce coatings without significant heating of the sprayed powder or substrate. The particles are in solid state as they hit the substrate, and the formation of coatings occurs mainly due to the kinetic energy of the particles. Therefore, the impact velocity plays an important role. Below a critical value, the particles can cause densification and abrasion of the substrate. The focus of this study is to design composite coatings for the cold spray process and determination of the critical velocity through finite element modeling. Different powders and feedstock formulation techniques are discussed in order to find an optimum formulation for self-lubricating coatings. A composite powder (Ni coated hBN) was found to be the best candidate for the feedstock. The deformation of composite particles upon impact on the substrate was modeled and compared to the experiments. A number of approaches involving different modeling platforms, particle-substrate geometries, and material models have been tried. This work presents the results of ANSYS (version 10.0) analysis using an axisymmetric model of the particle impact. Stress and strain distributions in the particle

  6. A new process control strategy for aqueous film coating of pellets in fluidised bed.

    PubMed

    Larsen, Crilles C; Sonnergaard, Jørn M; Bertelsen, Poul; Holm, Per

    2003-11-01

    The parameters with effect on maximum spray rate and maximum relative outlet air humidity when coating pellets in a fluidised bed were investigated. The tested variables include type of water based modified release film coating (Eudragit NE 30D, Eudragit RS 30D, Aquacoat ECD) coating principle (top spray, bottom spray), inlet air humidity and type of pellets (sugar spheres, microcrystalline cellulose pellets). The maximum spray rate was not influenced by the coating principles. The highest spray rate was obtained for the film polymer with the lowest tackiness which is assumed to be the controlling factor. The type of pellets affected the maximum spray rate. A thermodynamic model for the coating process is employed throughout the process and not just during steady state. The thermodynamic model is incorporated into a new process control strategy. The process control strategy is based on in-process calculation of degree of utilisation of the potential evaporation energy (DUE) of the outlet air and the relative outlet air humidity (RH). The spray rate is maximised using set points of DUE and RH as control parameters. The product temperature is controlled simultaneously by regulating the inlet air temperature. PMID:14592693

  7. The structure and the photocatalytic activity of titania based nanotube and nanofiber coatings

    NASA Astrophysics Data System (ADS)

    Radtke, A.; Piszczek, P.; Topolski, A.; Lewandowska, Ż.; Talik, E.; Andersen, I. Hald; Nielsen, L. Pleth; Heikkilä, M.; Leskelä, M.

    2016-04-01

    The photocatalytic activity of TiO2 based nanotube (TNT) and nanofiber (TNF) coatings has been investigated, in correlation to their structure, morphology, specific surface area, acidity and the amount of surface H2O molecules and sbnd OH groups. Characterization of these materials was carried out using grazing incidence X-ray diffraction (GIXRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), Raman spectroscopy, and diffuse reflectance infrared Fourier transform spectroscopy (DRIFT). The photocatalytic activity has been quantified by two different methods, based on the photodegradation of methylene blue (the pattern of water-soluble organic pollutant) and acetone (the pattern of volatile organic pollutant), respectively. Results of our investigations revealed that TNF coatings were significantly more active in case of both photodegradation processes in air and water, as compared to TNT, even if the specific surface area of TNF films was smaller than the adequate surface area of TNT. The microstructure of produced materials, the amount of adsorbed sbnd OH groups and H2O molecules located on the surface of materials, and the acidity of the surface, were the main factors which affect their photoactivity. Photocatalytic properties of tubular and porous TiO2-based materials are the resultant of the compilation of individual factors impact and any of them cannot be neglected.

  8. Internal porosity of mineral coating supports microbial activity in rapid sand filters for groundwater treatment.

    PubMed

    Gülay, Arda; Tatari, Karolina; Musovic, Sanin; Mateiu, Ramona V; Albrechtsen, Hans-Jørgen; Smets, Barth F

    2014-11-01

    A mineral coating develops on the filter grain surface when groundwater is treated via rapid sand filtration in drinking water production. The coating changes the physical and chemical properties of the filter material, but little is known about its effect on the activity, colonization, diversity, and abundance of microbiota. This study reveals that a mineral coating can positively affect the colonization and activity of microbial communities in rapid sand filters. To understand this effect, we investigated the abundance, spatial distribution, colonization, and diversity of all and of nitrifying prokaryotes in filter material with various degrees of mineral coating. We also examined the physical and chemical characteristics of the mineral coating. The amount of mineral coating correlated positively with the internal porosity, the packed bulk density, and the biologically available surface area of the filter material. The volumetric NH4 (+) removal rate also increased with the degree of mineral coating. Consistently, bacterial 16S rRNA and amoA abundances positively correlated with increased mineral coating levels. Microbial colonization could be visualized mainly within the outer periphery (60.6 ± 35.6 μm) of the mineral coating, which had a thickness of up to 600 ± 51 μm. Environmental scanning electron microscopic (E-SEM) observations suggested an extracellular polymeric substance-rich matrix and submicron-sized bacterial cells. Nitrifier diversity profiles were similar irrespective of the degree of mineral coating, as indicated by pyrosequencing analysis. Overall, our results demonstrate that mineral coating positively affects microbial colonization and activity in rapid sand filters, most likely due to increased volumetric cell abundances facilitated by the large surface area of internal mineral porosity accessible for microbial colonization. PMID:25192987

  9. Internal Porosity of Mineral Coating Supports Microbial Activity in Rapid Sand Filters for Groundwater Treatment

    PubMed Central

    Gülay, Arda; Tatari, Karolina; Musovic, Sanin; Mateiu, Ramona V.; Albrechtsen, Hans-Jørgen

    2014-01-01

    A mineral coating develops on the filter grain surface when groundwater is treated via rapid sand filtration in drinking water production. The coating changes the physical and chemical properties of the filter material, but little is known about its effect on the activity, colonization, diversity, and abundance of microbiota. This study reveals that a mineral coating can positively affect the colonization and activity of microbial communities in rapid sand filters. To understand this effect, we investigated the abundance, spatial distribution, colonization, and diversity of all and of nitrifying prokaryotes in filter material with various degrees of mineral coating. We also examined the physical and chemical characteristics of the mineral coating. The amount of mineral coating correlated positively with the internal porosity, the packed bulk density, and the biologically available surface area of the filter material. The volumetric NH4+ removal rate also increased with the degree of mineral coating. Consistently, bacterial 16S rRNA and amoA abundances positively correlated with increased mineral coating levels. Microbial colonization could be visualized mainly within the outer periphery (60.6 ± 35.6 μm) of the mineral coating, which had a thickness of up to 600 ± 51 μm. Environmental scanning electron microscopic (E-SEM) observations suggested an extracellular polymeric substance-rich matrix and submicron-sized bacterial cells. Nitrifier diversity profiles were similar irrespective of the degree of mineral coating, as indicated by pyrosequencing analysis. Overall, our results demonstrate that mineral coating positively affects microbial colonization and activity in rapid sand filters, most likely due to increased volumetric cell abundances facilitated by the large surface area of internal mineral porosity accessible for microbial colonization. PMID:25192987

  10. Functionalization of PDMS modified and plasma activated two-component polyurethane coatings by surface attachment of enzymes

    NASA Astrophysics Data System (ADS)

    Kreider, Alexej; Richter, Katharina; Sell, Stephan; Fenske, Mandus; Tornow, Christian; Stenzel, Volkmar; Grunwald, Ingo

    2013-05-01

    This article describes a new strategy for coupling the enzyme horseradish peroxidase to a two-component polyurethane (2C-PUR) coating. A stable polymer conjugate was achieved by combining the enzyme and the 2C-PUR coating which was modified with poly(dimethylsiloxane) (PDMS), located at the surface. An atmospheric pressure plasma jet system was used to convert alkyl groups from the PDMS into polar silanol functionalities. This conversion was proven by X-ray photoelectron spectroscopy and dynamic contact angle measurements. In addition, the stability of the activated 2C-PUR surface containing silanol groups was determined by measuring the contact angle as a function of time. Compared to the non-modified 2C-PUR systems the one with PDMS displayed a higher stability over a time period over 28 h. In a silanization process the coating was treated with (3-aminopropyl) trimethoxysilane and the enzyme was subsequently immobilized to the coating via the cross linker glutaraldehyde to receive new biomimetic catalytic/enzymatic functions. The chemical immobilization (chemisorption) of the enzyme to the surface showed statistically significant higher biological activity as compared to references samples without using a cross linker (physisorption). The presented technique offers the opportunity to design new and smart multifunctional surface coatings which employ biomimetic capabilities.

  11. Study of Rb-vapor coated cells — Atomic diffusion and cell curing process

    NASA Astrophysics Data System (ADS)

    Atutov, S. N.; Benimetskiy, F. A.; Plekhanov, A. I.; Sorokin, V. A.

    2016-02-01

    We present the results of a study on an optical-resonant cell filled by a vapor of the Rb atoms and coated with a non-stick polydimethylsiloxane (PDMS) polymer. We show that it is possible to define correctly the diffusion coefficient of the atoms in the coating using the geometric parameters of the cell and the vapor density in the cell volume only. The dependence of the diffusion coefficient on the cell curing time is presented. It is shown that the mysterious cell curing process can be explained in terms of the polymerization of the polymer coating by alkali atoms. The anomalous long dwell time of the Rb atoms on the PDMS coating is discussed as well.

  12. Process for ultra smooth diamond coating on metals and uses thereof

    NASA Technical Reports Server (NTRS)

    Vohra, Yogesh K. (Inventor); Catledge, Shane A. (Inventor)

    2001-01-01

    The present invention provides a new process to deposit well adhered ultra smooth diamond films on metals by adding nitrogen gas to the methane/hydrogen plasma created by a microwave discharge. Such diamond coating process is useful in tribological/wear resistant applications in bio-implants, machine tools, and magnetic recording industry.

  13. Antimicrobial activity of the surface coatings on TiAlZr implant biomaterial.

    PubMed

    Ionita, Daniela; Grecu, Mihaela; Ungureanu, Camelia; Demetrescu, Ioana

    2011-12-01

    This study is devoted to antimicrobial activity of new surface coatings on TiAlZr. Ti alloys such as TiAlZr are used as implant biomaterials, but, despite the good behavior of such alloys in simulated conditions, bacterial infections appear after the introduction of an implant into the body. The infections are typically caused by the adherence and colonization of bacteria on the surfaces of the implants. The study presents preparation and surface morphology characterization of coatings obtained via anodizing, as well as biomimetic coatings with hydroxyapatite and silver ions with and without antibiotic. The percentage inhibition of Escherichia coli bacteria growth was evaluated for each of the studied coating, and a Trojan-horse model of silver nanoparticles (nAg) antibacterial activity at interface was proposed. Such coatings could be more important taking into account that antibacterial treatments with antibiotics are becoming less effective due to their intensive use. PMID:21889399

  14. Laser Processed TiN Reinforced Ti6Al4V Composite Coatings

    PubMed Central

    Balla, Vamsi Krishna; Bhat, Abhimanyu; Bose, Susmita; Bandyopadhyay, Amit

    2011-01-01

    The purpose of this first generation investigation is to evaluate fabrication, in vitro cytotoxicity, cell-materials interactions and tribological performance of TiN particle reinforced Ti6Al4V composite coatings for potential wear resistant load bearing implant applications. The microstructural analysis of the composites was performed using scanning electron microscope and phase analysis was done with X-ray diffraction. In vitro cell-materials interactions, using human fetal osteoblast cell line, have been assessed on these composite coatings and compared with Ti6Al4V alloy control samples. The tribological performance of the coatings were evaluated, in simulated body fluids, up to 1000 m sliding distance under 10N normal load. The results show that the composite coatings contain distinct TiN particles embedded in α + β phase matrix. The average top surface hardness of Ti6Al4V alloy increased from 394 ± 8 HV to 1138 ± 61 HV with 40 wt.% TiN reinforcement. Among the composite coatings, the coatings reinforced with 40 wt. % TiN exhibited the highest wear resistance of 3.74 × 10-6 mm3/Nm, which is lower than the wear rate, 1.04 × 10-5 mm3/Nm, of laser processed CoCrMo alloy tested under identical experimental conditions. In vitro biocompatibility study showed that these composite coatings were non-toxic and provides superior cell-material interactions compared to Ti6Al4V control, as a result of their high surface energy. In summary, excellent in vitro wear resistance and biocompatibility of present laser processed TiN reinforced Ti6Al4V alloy composite coatings clearly show their potential as wear resistant contact surfaces for load bearing implant applications. PMID:22301169

  15. Numerical simulation of film coating process in a novel rotating fluidized bed.

    PubMed

    Nakamura, Hideya; Iwasaki, Tomohiro; Watano, Satoru

    2006-06-01

    In this study, numerical simulation of film coating process in a novel rotating fluidized bed (RFB) was conducted by using a Discrete Element Method (DEM)-Computational Fluid Dynamics (CFD) coupling model. Particle movements and fluid motions in a centrifugal force field were simulated at three-dimensional cylindrical coordinate, and this model was applied to film coating process. Film coating process in a RFB was numerically analyzed by using a simplified assumption that a particle was coated only when a particle existed within a spray zone. The experiments were also conducted and uniformity of sprayed material was evaluated by investigating color difference of the coated particles. As a result of the numerical simulation, three-dimensional bubble movements and particle circulation could be well simulated. In addition, mass of the sprayed material on a single particle in a RFB could be visualized by using our proposed model. The relationship between distribution of the sprayed material and the coating time was also analyzed. Calculated mass distributions of the sprayed material could be expressed by a normal distribution function, showing qualitative good agreement with the previous studies. Effect of the operating parameters, such as gas velocity and centrifugal acceleration, on the uniformity of the sprayed material was also investigated by both numerical and experimental approaches. Comparison of the coating process in a RFB with that in a conventional fluidized bed was also conducted by the numerical simulation. The result showed that uniformity of the sprayed material was greatly improved in a RFB due to the much smaller circulation time. PMID:16755055

  16. Plasma spray processing of TiC-based coatings for sliding wear resistance

    NASA Astrophysics Data System (ADS)

    Mohanty, Mahesh

    achieved by spraying under vacuum plasma spray conditions. VPS coating microstructures of synthesized 40, 60 and 80 v/o TiC in Ti10Ni10Cr5Al and 80 v/o TiC in Fe30Cr alloy matrices exhibited fine and uniform distributions of spheroidal carbides. High volume fraction carbides were also obtained with no segregation effects. It was also shown that coatings produced from mechanically blended powders of 50, 70 and 90 vol. % TiC and commercially pure (C.P.) Ti, using low pressure plasma spray process (VPS), had densities >98% and were well bonded to steel, aluminum alloy or titanium alloy substrates. Reductions in jet oxygen contents by the use of an inert gas shroud enabled Ti and TiC-based coatings to be produced which were cleaner and denser than air plasma sprayed and comparable to vacuum plasma sprayed coatings. Direct oxygen concentration measurements in shrouded plasma jets made using an enthalpy probe and a gas analyzer also showed significant reductions in the entrainment of atmospheric oxygen. VPS and shrouded plasma spraying minimized carbide-matrix interface oxidation and improved coating wear resistance. The sliding wear resistance of synthesized coatings was very high and comparable with standard HVOF sprayed WC/Co and Crsb3Csb2/NiCr coatings. Shrouded plasma spray deposits of Crsb3Csb2/NiCr also performed much better than similar air plasma sprayed coatings, as result of reduced oxidation.

  17. Prospects of DLC coating as environment friendly surface treatment process.

    PubMed

    Kim, S W; Kim, S G

    2011-06-01

    After first commercialization in 90's, the applications of diamond-like carbon (DLC) have been significantly expanded to tool, automobile parts, machineries and moulds to enhance wear and friction properties. Although DLC has many advantages like high hardness, low friction electrical insulating and chemical stability and has the possible market, its application in the field is still very limited due to the gaps of understanding between end-user and developer of its advantage of costing. Recently, one of the most popular issues in the surface modification is providing the long lasting super-hydrophilic or -hydrophobic properties on the material surface for the outdoor usage. A lot of material loss is caused due to water corrosion which has to do with the flow and contacts of water like fuel cell separator and air conditioner parts. The consequence of development of functional surface based on the hydrophilic or hydrophobic design for the important parts would be really helpful for materials to be cleaner and more energy effective. Here, we first reviewed the DLC technology and then examined the kind of surface modification as well as its merits and disadvantage. We also looked at how we can improve super-hydrophilic and super hydrophobic for the DLC coating layer as well as current status of technology and arts of DLC. In the end, we would like to suggest it as one of the environmental friendly industrial technology. PMID:25084601

  18. Screening Design of Supersonic Air Fuel Processing for Hard Metal Coatings

    NASA Astrophysics Data System (ADS)

    Lyphout, C.; Björklund, S.; Karlsson, M.; Runte, M.; Reisel, G.; Boccaccio, P.

    2014-12-01

    Replacement of electrolytic hard chromium method by thermal spray technology has shown a growing interest in the past decades, mainly pioneered by depositing WC-based material by conventional HVOF processes. Lower thermal energy and higher kinetic energy of sprayed particles achieved by newly developed Supersonic Air Fuel system, so-called HVAF-M3, significantly reduces decarburization, and increases wear and corrosion resistance properties, making HVAF-sprayed coatings attractive both economically and environmentally. In the present work, full factorial designs of experiments have been extensively utilized to establish relationships between hardware configurations, process and engineering variables, and coatings properties. The relevance of those process factors is emphasized and their significance is discussed in the optimization of coatings for improved abrasion wear and corrosion performances.

  19. Microwave-assisted silica coating and photocatalytic activities of ZnO nanoparticles

    SciTech Connect

    Siddiquey, Iqbal Ahmed; Furusawa, Takeshi; Sato, Masahide; Suzuki, Noboru

    2008-12-01

    A new and rapid method for silica coating of ZnO nanoparticles by the simple microwave irradiation technique is reported. Silica-coated ZnO nanoparticles were characterized by X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FT-IR), high-resolution transmission electron microscopy (HR-TEM), CHN elemental analysis and zeta potential measurements. The FT-IR spectra and XPS clearly confirmed the silica coating on ZnO nanoparticles. The results of XPS analysis showed that the elements in the coating at the surface of the ZnO nanoparticles were Zn, O and Si. HR-TEM micrographs revealed a continuous and uniform dense silica coating layer of about 3 nm in thickness on the surface of ZnO nanoparticles. In addition, the silica coating on the ZnO nanoparticles was confirmed by the agreement in the zeta potential of the silica-coated ZnO nanoparticles with that of SiO{sub 2}. The results of the photocatalytic degradation of methylene blue (MB) in aqueous solution showed that silica coating effectively reduced the photocatalytic activity of ZnO nanoparticles. Silica-coated ZnO nanoparticles showed excellent UV shielding ability and visible light transparency.

  20. Enhanced Photoelectrochemical Activity of ZnO-Coated TiO2 Nanotubes and Its Dependence on ZnO Coating Thickness.

    PubMed

    Cai, Hua; Liang, Peipei; Hu, Zhigao; Shi, Liqun; Yang, Xu; Sun, Jian; Xu, Ning; Wu, Jiada

    2016-12-01

    One-dimensional heterogeneous nanostructures in the form of ZnO-coated TiO2 nanotubes (ZnO/TiO2 NTs) were fabricated by atomic layer deposition of an ultrathin ZnO coating on electrochemical anodization-formed TiO2 nanotubes (NTs) with the thickness of ZnO coating being precisely controlled at atomic scale, and the photoelectrochemical activity of the fabricated ZnO/TiO2 NTs and the influence of ZnO coating and its thickness were studied. The structures of TiO2 NTs and ZnO coatings were characterized by X-ray diffraction, Raman backscattering spectroscopy, and transmission electron microscopy. The photoelectrochemical activity was studied through the measurements of electrochemical impendence, flat-band potential, and transient photocurrent density. The TiO2 NTs exhibit anatase structure, and the ZnO coatings are structured with hexagonal wurtzite. The photoelectrochemical activity of the ZnO/TiO2 NTs is strongly dependent on the thickness of ZnO coating. ZnO/TiO2 NTs with a thinner rather than a thicker ZnO coating exhibit better photoelectrochemical activity with reduced charge transfer resistance, increased negative flat-band potentials, and enhanced photocurrent densities. Under visible illumination, an increase of about 60 % in the photoelectrochemical activity is obtained for ZnO/TiO2 NTs with an about 2-nm-thick ZnO coating. PMID:26911568

  1. Study of the laser marking process of cold sprayed titanium coatings on aluminium substrates

    NASA Astrophysics Data System (ADS)

    Astarita, A.; Genna, S.; Leone, C.; Memola Capece Minutolo, F.; Squillace, A.; Velotti, C.

    2016-09-01

    This paper deals with the study of the laser marking process of titanium cold sprayed coatings on aluminium substrates. Despite several studies regarding the laser marking process are available in literature very few attention have been paid to the marking of cold sprayed coatings and there are no previous papers in literature. Also the phenomena occurring during the marking of a porous coating are to date not fully understood and will be discussed in this paper. The experimental campaign was also repeated on grade 2 titanium rolled sheets with a thickness of 2 mm. The marking tests were carried out under different experimental conditions varying the main process parameters (i.e. laser pulse power and laser scan speed), after that the mark sections were observed by optical microscope and SEM. Both the maximum penetration depth and width of the marks were acquired and also internal damages induced by the process were studied. A correlation between the process parameters and the mark's geometry was found. The results show the effectiveness of the laser process to produce high quality marks on both the titanium layer and the titanium sheet. Moreover, a higher mark penetration on Ti coating was observed compared to the Ti sheet. However, the results show also the possibility to introduce severe and hidden damages in both materials if the process parameters are not properly set.

  2. Constitutive activated Cdc42-associated kinase (Ack) phosphorylation at arrested endocytic clathrin-coated pits of cells that lack dynamin

    PubMed Central

    Shen, Hongying; Ferguson, Shawn M.; Dephoure, Noah; Park, Ryan; Yang, Yan; Volpicelli-Daley, Laura; Gygi, Steven; Schlessinger, Joseph; De Camilli, Pietro

    2011-01-01

    Clathrin-mediated endocytosis is a fundamental cellular process conserved from yeast to mammals and is an important endocytic route for the internalization of many specific cargos, including activated growth factor receptors. Here we examined changes in tyrosine phosphorylation, a representative output of growth factor receptor signaling, in cells in which endocytic clathrin-coated pits are frozen at a deeply invaginated state, that is, cells that lack dynamin (fibroblasts from dynamin 1, dynamin 2 double conditional knockout mice). The major change observed in these cells relative to wild-type cells was an increase in the phosphorylation state, and thus activation, of activated Cdc42-associated kinase (Ack), a nonreceptor tyrosine kinase. Ack is concentrated at clathrin-coated pits, and binds clathrin heavy chain via two clathrin boxes. RNA interference–based approaches and pharmacological manipulations further demonstrated that the phosphorylation of Ack requires both clathrin assembly into endocytic clathrin-coated pits and active Cdc42. These findings reveal a link between progression of clathrin-coated pits to endocytic vesicles and an activation–deactivation cycle of Ack. PMID:21169560

  3. Silver activation on thin films of Ag-ZrCN coatings for antimicrobial activity.

    PubMed

    Ferreri, I; Calderon V, S; Escobar Galindo, R; Palacio, C; Henriques, M; Piedade, A P; Carvalho, S

    2015-10-01

    Nowadays, with the increase of elderly population and related health problems, knee and hip joint prosthesis are being widely used worldwide. However, failure of these invasive devices occurs in a high percentage thus demanding the revision of the chirurgical procedure. Within the reasons of failure, microbial infections, either hospital or subsequently-acquired, contribute in high number to the statistics. Staphylococcus epidermidis (S. epidermidis) has emerged as one of the major nosocomial pathogens associated with these infections. Silver has a historic performance in medicine due to its potent antimicrobial activity, with a broad-spectrum on the activity of different types of microorganisms. Consequently, the main goal of this work was to produce Ag-ZrCN coatings with antimicrobial activity, for the surface modification of hip prostheses. Thin films of ZrCN with several silver concentrations were deposited onto stainless steel 316 L, by DC reactive magnetron sputtering, using two targets, Zr and Zr with silver pellets (Zr+Ag target), in an atmosphere containing Ar, C2H2 and N2. The antimicrobial activity of the modified surfaces was tested against S. epidermidis and the influence of an activation step of silver was assessed by testing samples after immersion in a 5% (w/v) NaClO solution for 5 min. The activation procedure revealed to be essential for the antimicrobial activity, as observed by the presence of an inhibition halo on the surface with 11 at.% of Ag. The morphology analysis of the surface before and after the activation procedure revealed differences in silver distribution indicating segregation/diffusion of the metallic element to the film's surface. Thus, the results indicate that the silver activation step is responsible for an antimicrobial effect of the coatings, due to silver oxidation and silver ion release. PMID:26117788

  4. Formulation and process strategies to minimize coat damage for compaction of coated pellets in a rotary tablet press: A mechanistic view.

    PubMed

    Xu, Min; Heng, Paul Wan Sia; Liew, Celine Valeria

    2016-02-29

    Compaction of multiple-unit pellet system (MUPS) tablets has been extensively studied in the past few decades but with marginal success. This study aims to investigate the formulation and process strategies for minimizing pellet coat damage caused by compaction and elucidate the mechanism of damage sustained during the preparation of MUPS tablets in a rotary tablet press. Blends containing ethylcellulose-coated pellets and cushioning agent (spray dried aggregates of micronized lactose and mannitol), were compacted into MUPS tablets in a rotary tablet press. The effects of compaction pressure and dwell time on the physicomechanical properties of resultant MUPS tablets and extent of pellet coat damage were systematically examined. The coated pellets from various locations at the axial and radial peripheral surfaces and core of the MUPS tablets were excavated and assessed for their coat damage individually. Interestingly, for a MUPS tablet formulation which consolidates by plastic deformation, the tablet mechanical strength could be enhanced without exacerbating pellet coat damage by extending the dwell time in the compaction cycle during rotary tableting. However, the increase in compaction pressure led to faster drug release rate. The location of the coated pellets in the MUPS tablet also contributed to the extent of their coat damage, possibly due to uneven force distribution within the compact. To ensure viability of pellet coat integrity, the formation of a continuous percolating network of cushioning agent is critical and the applied compaction pressure should be less than the pellet crushing strength. PMID:26748363

  5. Pretreatment process for forming a smooth surface diamond film on a carbon-coated substrate

    DOEpatents

    Feng, Z.; Brewer, M.; Brown, I.; Komvopoulos, K.

    1994-05-03

    A process is disclosed for the pretreatment of a carbon-coated substrate to provide a uniform high density of nucleation sites thereon for the subsequent deposition of a continuous diamond film without the application of a bias voltage to the substrate. The process comprises exposing the carbon-coated substrate, in a microwave plasma enhanced chemical vapor deposition system, to a mixture of hydrogen-methane gases, having a methane gas concentration of at least about 4% (as measured by partial pressure), while maintaining the substrate at a pressure of about 10 to about 30 Torr during the pretreatment. 6 figures.

  6. Pretreatment process for forming a smooth surface diamond film on a carbon-coated substrate

    DOEpatents

    Feng, Zhu; Brewer, Marilee; Brown, Ian; Komvopoulos, Kyriakos

    1994-01-01

    A process is disclosed for the pretreatment of a carbon-coated substrate to provide a uniform high density of nucleation sites thereon for the subsequent deposition of a continuous diamond film without the application of a bias voltage to the substrate. The process comprises exposing the carbon-coated substrate, in a microwave plasma enhanced chemical vapor deposition system, to a mixture of hydrogen-methane gases, having a methane gas concentration of at least about 4% (as measured by partial pressure), while maintaining the substrate at a pressure of about 10 to about 30 Torr during the pretreatment.

  7. Process of high temperature synthesis in producing composite carbide powders for thermally sprayed coatings

    NASA Astrophysics Data System (ADS)

    Szymański, K.; Formanek, B.

    2011-05-01

    The paper presents the characterization of powders containing hard phases of chromium carbides in a NiCr matrix, intended for thermal spraying coatings. The synthesized composite powder containing hard phases and plastic matrix, produced in high-temperature synthesis with chosen powder metallurgy processes has been presented. Commercial materials, such as NiCr- CrxCy, are fabricated by means of agglomeration and sintering method. Processes of high temperature synthesis of Cr3C2, Cr7C3, Cr23C6 carbides combined with NiCr powder mechanical alloying are presented in the article. Parameters of the carbides synthesis were determined in the reactive -protective atmosphere. In the rotation- vibration mill, processes were conducted using grinding and appropriate mechanical alloying at variable amplitude. The standard and synthesized powders were thermally sprayed by HVOF method in Jet Kote II and Diamond Jet system. The structure and phase composition of the powders and coatings were determined by: light and scanning microscopy, X-ray phase analysis (RTG) and energy dispersive X-ray analysis (EDX). The structure and wear properties of HVOF sprayed coatings containing chromium carbides has been presented. The thermally sprayed coatings are characterized of wear resistance in abrasion and erosion tests. The sprayed coatings characterized high resistance in wear conditions.

  8. Apparatus and process for depositing hard coating in a nozzle orifice

    DOEpatents

    Flynn, Paul L.; Giammarise, Anthony W.

    1994-01-01

    The present invention is directed to a process for coating the interior surfaces of an orifice in a substrate that forms a slurry fuel injection nozzle. In a specific embodiment, the nozzle is part of a fuel injection system for metering a coal-water slurry into a large, medium-speed, multi-cylinder diesel engine. In order to retard erosion of the orifice, the substrate is placed in a chemical vapor deposition (CVD) reaction chamber. A reaction gas is passed into the chamber at a gas temperature below its reaction temperature and is directed through the orifice in the substrate. The gas reaction temperature is a temperature at and above which the reaction gas deposits as a coating, and the reaction gas is of a composition whereby improved resistance to erosion by flow of the particulates in the slurry fuel is imparted by the deposited coating. Only the portion of the substrate in proximity to the orifice to be coated is selectively heated to at least the gas reaction temperature for effecting coating of the orifice's interior surfaces by the vapor deposited coating formed from the reaction gas.

  9. Apparatus and process for depositing hard coating in a nozzle orifice

    DOEpatents

    Flynn, P.L.; Giammarise, A.W.

    1994-12-20

    The present invention is directed to a process for coating the interior surfaces of an orifice in a substrate that forms a slurry fuel injection nozzle. In a specific embodiment, the nozzle is part of a fuel injection system for metering a coal-water slurry into a large, medium-speed, multi-cylinder diesel engine. In order to retard erosion of the orifice, the substrate is placed in a chemical vapor deposition (CVD) reaction chamber. A reaction gas is passed into the chamber at a gas temperature below its reaction temperature and is directed through the orifice in the substrate. The gas reaction temperature is a temperature at and above which the reaction gas deposits as a coating, and the reaction gas is of a composition whereby improved resistance to erosion by flow of the particulates in the slurry fuel is imparted by the deposited coating. Only the portion of the substrate in proximity to the orifice to be coated is selectively heated to at least the gas reaction temperature for effecting coating of the orifice's interior surfaces by the vapor deposited coating formed from the reaction gas. 2 figures.

  10. Fabrication and Microstructure of Hydroxyapatite Coatings on Zirconia by Room Temperature Spray Process.

    PubMed

    Seo, Dong Seok; Chae, Hak Cheol; Lee, Jong Kook

    2015-08-01

    Hydroxyapatite coatings were fabricated on zirconia substrates by a room temperature spray process and were investigated with regards to their microstructure, composition and dissolution in water. An initial hydroxyapatite powder was prepared by heat treatment of bovine-bone derived powder at 1100 °C for 2 h, while dense zirconia substrates were fabricated by pressing 3Y-TZP powder and sintering it at 1350 °C for 2 h. Room temperature spray coating was performed using a slit nozzle in a low pressure-chamber with a controlled coating time. The phase composition of the resultant hydroxyapatite coatings was similar to that of the starting powder, however, the grain size of the hydroxyapatite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. All areas of the coating had a similar morphology, consisting of reticulated structure with a high surface roughness. The hydroxyapatite coating layer exhibited biostability in a stimulated body fluid, with no severe dissolution being observed during in vitro experimentation. PMID:26369194

  11. Up-scaling the production of modified a-C:H coatings in the framework of plasma polymerization processes

    NASA Astrophysics Data System (ADS)

    Corbella, C.; Bialuch, I.; Kleinschmidt, M.; Bewilogua, K.

    2009-10-01

    Hydrogenated amorphous carbon (a-C:H) films with silicon and oxygen additions, which exhibit mechanical, tribological and wetting properties adequate for protective coating performance, have been synthesized at room temperature in a small- (0.1 m 3) and a large-scale (1 m 3) coaters by low-pressure Plasma-Activated Chemical Vapour Deposition (PACVD). Hence, a-C:H:Si and a-C:H:Si:O coatings were produced in atmospheres of tetramethylsilane (TMS) and hexamethyldisiloxane (HMDSO), respectively, excited either by radiofrequency (RF - small scale) or by pulsed-DC power (large scale). Argon was employed as a carrier gas to stabilize the glow discharge. Several series of 2-5 μm thick coatings have been prepared at different mass deposition rates, Rm, by varying total gas flow, F, and input power, W. Arrhenius-type plots of Rm/ F vs. ( W/ F) -1 show linear behaviours for both plasma reactors, as expected for plasma polymerization processes at moderated energies. The calculation of apparent activation energy, Ea, in each series permitted us to define the regimes of energy-deficient and monomer-deficient PACVD processes as a function of the key parameter W/ F. Moreover, surface properties of the modified a-C:H coatings, such as contact angle, abrasive wear rate and hardness, appear also correlated to this parameter. This work shows an efficient methodology to scale up PACVD processes from small, lab-scale plasma machines to industrial plants by the unique evaluation of macroscopic parameters of deposition.

  12. High-Silica Rock Coatings on Mars: Constraining Secondary Silicate Mineralogy and Chemical Weathering Processes on Mars.

    NASA Astrophysics Data System (ADS)

    Kraft, M. D.; Michalski, J. R.; Sharp, T. G.

    2003-12-01

    Thermal Emission Spectrometer (TES) data have been fundamental to understanding Martian surface mineralogy. These data, however, require careful modeling based on laboratory spectroscopic measurements, and modeling of some minerals for Mars has been equivocal. Due to high degrees of spectral similarity, it is difficult to distinguishing silicate glass, clay minerals, zeolites, palagonitized glass, and other secondary products such as amorphous silica as components of surface rock spectra. Deciphering the nature of secondary mineral products on Mars is of key importance to understanding the role of water at the Martian surface over time. It is of central interest to distinguish primary glass from secondary silicate minerals, and secondary minerals from one another to better constrain the degree and mechanisms of aqueous alteration. Observations of Martian surface materials indicate some degree of atmosphere-water-rock interaction. These include nanophase ferric-iron oxides from visible/near-infrared spectroscopy, concentrated hematite deposits identified with TES, high water contents of rocks measured by the Alpha Proton X-ray Spectrometer, sulfate and halide minerals inferred from lander geochemical measurements, and carbonate minerals identified in Martian dust with TES data. Mass balance suggests that if there are oxides, salts, and carbonates there must also be secondary silicate phases present on Mars, which may be identifiable with TES. Identifying the types, distribution, and abundance (or absence) of secondary silicates will enable better constrains to be placed on Martian chemical weathering processes and the role water has played at the Martian surface. We suggest that rock coatings dominated by amorphous silica are geologically reasonable for Mars and may be consistent with TES data. Laboratory measurements of silica-coated rocks show that thin, micrometer-scale silica coatings have a substantial impact on rock spectra. Consequently, if authegenic

  13. TRISO-Coated Fuel Processing to Support High Temperature Gas-Cooled Reactors

    SciTech Connect

    Del Cul, G.D.

    2002-10-01

    The initial objective of the work described herein was to identify potential methods and technologies needed to disassemble and dissolve graphite-encapsulated, ceramic-coated gas-cooled-reactor spent fuels so that the oxide fuel components can be separated by means of chemical processing. The purpose of this processing is to recover (1) unburned fuel for recycle, (2) long-lived actinides and fission products for transmutation, and (3) other fission products for disposal in acceptable waste forms. Follow-on objectives were to identify and select the most promising candidate flow sheets for experimental evaluation and demonstration and to address the needs to reduce technical risks of the selected technologies. High-temperature gas-cooled reactors (HTGRs) may be deployed in the next -20 years to (1) enable the use of highly efficient gas turbines for producing electricity and (2) provide high-temperature process heat for use in chemical processes, such as the production of hydrogen for use as clean-burning transportation fuel. Also, HTGR fuels are capable of significantly higher burn-up than light-water-reactor (LWR) fuels or fast-reactor (FR) fuels; thus, the HTGR fuels can be used efficiently for transmutation of fissile materials and long-lived actinides and fission products, thereby reducing the inventory of such hazardous and proliferation-prone materials. The ''deep-burn'' concept, described in this report, is an example of this capability. Processing of spent graphite-encapsulated, ceramic-coated fuels presents challenges different from those of processing spent LWR fuels. LWR fuels are processed commercially in Europe and Japan; however, similar infrastructure is not available for processing of the HTGR fuels. Laboratory studies on the processing of HTGR fuels were performed in the United States in the 1960s and 1970s, but no engineering-scale processes were demonstrated. Currently, new regulations concerning emissions will impact the technologies used in

  14. Beneficial effects of laser irradiation on the deposition process of diamond/Ni60 composite coating with cold spray

    NASA Astrophysics Data System (ADS)

    Yao, Jianhua; Yang, Lijing; Li, Bo; Li, Zhihong

    2015-03-01

    Although cold spray process has many unique advantages over other coating techniques, it has difficulties in depositing hard materials. This article presents a study in the beneficial effects of laser irradiation on the fabrication process of diamond/Ni60 composite coating using cold spray. The focus of this research is on the comparison between the composite coatings produced with laser cladding (LC) and with supersonic laser deposition (SLD), with respect to diamond graphitization and tribological properties, thus to demonstrate the beneficial effects of laser irradiation on the cold spray process. The influence of deposition temperature on the coating characteristics, such as deposition efficiency, diamond volume fraction, microstructure and phase is also investigated. The tribological properties of the diamond/Ni60 composite coating produced with SLD are determined using a pin-on-disc tribometer, along with the diamond/Ni60 coating produced using LC with the optimal process parameters for comparison. The experimental results show that with the assistance of laser irradiation, diamond/Ni60 composite coating can be successfully deposited using cold spray; the obtained coating is superior to that processed with LC, because SLD can suppress the graphitization of the diamond particles. The diamond/Ni60 composite coating fabricated with SLD has much better tribological properties than the LC coating.

  15. Structural characterization of multi-coated YBCO films processed by metal-organic deposition method

    NASA Astrophysics Data System (ADS)

    Jang, S. H.; Lim, J. H.; Lee, S. Y.; Kim, K. T.; Lee, C. M.; Park, E. C.; Hwang, S. M.; Park, S.; Joo, J.

    2008-09-01

    YBCO films were fabricated using the TFA-MOD process. The effects of film thickness on phase formation, degree of texture, microstructures, and critical properties were evaluated by X-ray diffraction, pole-figure, and transmission electron microscopy. The films were prepared with various thicknesses by producing multi-coated films by repeating the dip-coating and calcining processes. The microstructure and resultant critical current ( Ic) and critical current density ( Jc) varied remarkably with film thickness: the Ic increased from 39 to 169 A/cm-width, while Jc ranged from 0.85 to 0.92 MA/cm 2 with increasing number of coatings from one to three or four. Both values decreased when further coatings were applied as a result of microstructural degradation. It is believed that this decrease in Ic for the multi-coated film is partly due to the presence of a second phase, pores, and poor texture formability. The optimum thickness for maximizing both the Ic and Jc values is believed to be in the range of 1.1-1.7 μm.

  16. Bond Strength of Multicomponent White Cast Iron Coatings Applied by HVOF Thermal Spray Process

    NASA Astrophysics Data System (ADS)

    Maranho, Ossimar; Rodrigues, Daniel; Boccalini, Mario; Sinatora, Amilton

    2009-12-01

    Multicomponent white cast iron is a new alloy that belongs to system Fe-C-Cr-W-Mo-V, and because of its excellent wear resistance it is used in the manufacture of hot rolling mills rolls. To date, this alloy has been processed by casting, powder metallurgy, and spray forming. The high-velocity oxyfuel process is now also considered for the manufacture of components with this alloy. The effects of substrate, preheating temperature, and coating thickness on bond strength of coatings have been determined. Substrates of AISI 1020 steel and of cast iron with preheating of 150 °C and at room temperature were used to apply coatings with 200 and 400 μm nominal thickness. The bond strength of coatings was measured with the pull-off test method and the failure mode by scanning electron microscopic analysis. Coatings with thickness of 200 μm and applied on substrates of AISI 1020 steel with preheating presented bond strength of 87 ± 4 MPa.

  17. Processing of hydroxylapatite coatings on titanium alloy bone prostheses

    DOEpatents

    Nastasi, M.A.; Levine, T.E.; Mayer, J.W.; Pizziconi, V.B.

    1998-10-06

    Processing of hydroxylapatite sol-gel films on titanium alloy bone prostheses. A method utilizing non-line-of-sight ion beam implantation and/or rapid thermal processing to provide improved bonding of layers of hydroxylapatite to titanium alloy substrates while encouraging bone ingrowth into the hydroxylapatite layers located away from the substrate, is described for the fabrication of prostheses. The first layer of hydroxylapatite is mixed into the substrate by the ions or rapidly thermally annealed, while subsequent layers are heat treated or densified using ion implantation to form layers of decreasing density and larger crystallization, with the outermost layers being suitable for bone ingrowth.

  18. Processing of hydroxylapatite coatings on titanium alloy bone prostheses

    DOEpatents

    Nastasi, Michael A.; Levine, Timothy E.; Mayer, James W.; Pizziconi, Vincent B.

    1998-01-01

    Processing of hydroxylapatite sol-gel films on titanium alloy bone prostheses. A method utilizing non-line-of-sight ion beam implantation and/or rapid thermal processing to provide improved bonding of layers of hydroxylapatite to titanium alloy substrates while encouraging bone ingrowth into the hydroxylapatite layers located away from the substrate, is described for the fabrication of prostheses. The first layer of hydroxylapatite is mixed into the substrate by the ions or rapidly thermally annealed, while subsequent layers are heat treated or densified using ion implantation to form layers of decreasing density and larger crystallization, with the outermost layers being suitable for bone ingrowth.

  19. Photocatalytic Activity of Nanostructured Anatase Coatings Obtained by Cold Gas Spray

    NASA Astrophysics Data System (ADS)

    Gardon, M.; Fernández-Rodríguez, C.; Garzón Sousa, D.; Doña-Rodríguez, J. M.; Dosta, S.; Cano, I. G.; Guilemany, J. M.

    2014-10-01

    This article describes a photocatalytic nanostructured anatase coating deposited by cold gas spray (CGS) supported on titanium sub-oxide (TiO2- x ) coatings obtained by atmospheric plasma spray (APS) onto stainless steel cylinders. The photocatalytic coating was homogeneous and preserved the composition and nanostructure of the starting powder. The inner titanium sub-oxide coating favored the deposition of anatase particles in the solid state. Agglomerated nano-TiO2 particles fragmented when impacting onto the hard surface of the APS TiO2- x bond coat. The rough surface provided by APS provided an ideal scenario for entrapping the nanostructured particles, which may be adhered onto the bond coat due to chemical bonding; a possible bonding mechanism is described. Photocatalytic experiments showed that CGS nano-TiO2 coating was active for photodegrading phenol and formic acid under aqueous conditions. The results were similar to the performance obtained by competitor technologies and materials such as dip-coating P25® photocatalysts. Disparity in the final performance of the photoactive materials may have been caused by differences in grain size and the crystalline composition of titanium dioxide.

  20. Impact of Processing Conditions on Inter-tablet Coating Thickness Variations Measured by Terahertz In-Line Sensing

    PubMed Central

    Lin, Hungyen; May, Robert K; Evans, Michael J; Zhong, Shuncong; Gladden, Lynn F; Shen, Yaochun; Zeitler, J Axel

    2015-01-01

    A novel in-line technique utilising pulsed terahertz radiation for direct measurement of the film coating thickness of individual tablets during the coating process was previously developed and demonstrated on a production-scale coater. Here, we use this technique to monitor the evolution of tablet film coating thickness and its inter-tablet variability during the coating process under a number of different process conditions that have been purposefully induced in the production-scale coating process. The changes that were introduced to the coating process include removing the baffles from the coater, adding uncoated tablets to the running process, halting the drum, blockage of spray guns and changes to the spray rate. The terahertz sensor was able to pick up the resulting changes in average coating thickness in the coating drum and we report the impact of these process changes on the resulting coating quality. © 2015 The Authors. Journal of Pharmaceutical Sciences published by Wiley Periodicals, Inc. and the American Pharmacists Association J Pharm Sci 104:2513–2522, 2015 PMID:26037660

  1. Structurally Integrated Coatings for Wear and Corrosion (SICWC): Arc Lamp, InfraRed (IR) Thermal Processing

    SciTech Connect

    Mackiewicz-Ludtka, G.; Sebright, J.

    2007-12-15

    The primary goal of this Cooperative Research and Development Agreement (CRADA) betwe1311 UT-Battelle (Contractor) and Caterpillar Inc. (Participant) was to develop the plasma arc lamp (PAL), infrared (IR) thermal processing technology 1.) to enhance surface coating performance by improving the interfacial bond strength between selected coatings and substrates; and 2.) to extend this technology base for transitioning of the arc lamp processing to the industrial Participant. Completion of the following three key technical tasks (described below) was necessary in order to accomplish this goal. First, thermophysical property data sets were successfully determined for composite coatings applied to 1010 steel substrates, with a more limited data set successfully measured for free-standing coatings. These data are necessary for the computer modeling simulations and parametric studies to; A.) simulate PAL IR processing, facilitating the development of the initial processing parameters; and B.) help develop a better understanding of the basic PAL IR fusing process fundamentals, including predicting the influence of melt pool stirring and heat tnmsfar characteristics introduced during plasma arc lamp infrared (IR) processing; Second, a methodology and a set of procedures were successfully developed and the plasma arc lamp (PAL) power profiles were successfully mapped as a function of PAL power level for the ORNL PAL. The latter data also are necessary input for the computer model to accurately simulate PAL processing during process modeling simulations, and to facilitate a better understand of the fusing process fundamentals. Third, several computer modeling codes have been evaluated as to their capabilities and accuracy in being able to capture and simulate convective mixing that may occur during PAL thermal processing. The results from these evaluation efforts are summarized in this report. The intention of this project was to extend the technology base and provide for

  2. Adhesive coating eliminated in new honeycomb-core fabrication process

    NASA Technical Reports Server (NTRS)

    Batty, W. L.; Hayes, R. H.; Magee, F. S.

    1974-01-01

    Technique eliminates use of silicone-based adhesive material as bonding medium. Adhesive requires precise time-temperature cure. Prepreg resin is used as bonding medium, and each layer is laminated together to form honeycomb billet. Process can be used in any application where nonmetallic honeycomb core is being fabricated.

  3. Effect of Edible and Active Coating (with Rosemary and Oregano Essential Oils) on Beef Characteristics and Consumer Acceptability.

    PubMed

    Vital, Ana Carolina Pelaes; Guerrero, Ana; Monteschio, Jessica de Oliveira; Valero, Maribel Velandia; Carvalho, Camila Barbosa; de Abreu Filho, Benício Alves; Madrona, Grasiele Scaramal; do Prado, Ivanor Nunes

    2016-01-01

    The effects of an alginate-based edible coating containing natural antioxidants (rosemary and oregano essential oils) on lipid oxidation, color preservation, water losses, texture and pH of beef steaks during 14 days of display were studied. The essential oil, edible coating and beef antioxidant activities, and beef consumer acceptability were also investigated. The edible coatings decreased lipid oxidation of the meat compared to the control. The coating with oregano was most effective (46.81% decrease in lipid oxidation) and also showed the highest antioxidant activity. The coatings significantly decreased color losses, water losses and shear force compared to the control. The coatings had a significant effect on consumer perception of odor, flavor and overall acceptance of the beef. In particular, the oregano coating showed significantly high values (approximately 7 in a 9-point scale). Active edible coatings containing natural antioxidants could improve meat product stability and therefore have potential use in the food industry. PMID:27504957

  4. Effect of Edible and Active Coating (with Rosemary and Oregano Essential Oils) on Beef Characteristics and Consumer Acceptability

    PubMed Central

    Vital, Ana Carolina Pelaes; Guerrero, Ana; Monteschio, Jessica de Oliveira; Valero, Maribel Velandia; Carvalho, Camila Barbosa; de Abreu Filho, Benício Alves; Madrona, Grasiele Scaramal; do Prado, Ivanor Nunes

    2016-01-01

    The effects of an alginate-based edible coating containing natural antioxidants (rosemary and oregano essential oils) on lipid oxidation, color preservation, water losses, texture and pH of beef steaks during 14 days of display were studied. The essential oil, edible coating and beef antioxidant activities, and beef consumer acceptability were also investigated. The edible coatings decreased lipid oxidation of the meat compared to the control. The coating with oregano was most effective (46.81% decrease in lipid oxidation) and also showed the highest antioxidant activity. The coatings significantly decreased color losses, water losses and shear force compared to the control. The coatings had a significant effect on consumer perception of odor, flavor and overall acceptance of the beef. In particular, the oregano coating showed significantly high values (approximately 7 in a 9-point scale). Active edible coatings containing natural antioxidants could improve meat product stability and therefore have potential use in the food industry. PMID:27504957

  5. EVALUATION OF CONVERGENT SPRAY TECHNOLOGYTM SPRAY PROCESS FOR ROOF COATING APPLICATION

    EPA Science Inventory

    The overall goal of this project was to demonstrate the feasibility of Convergent Spray TechnologyTM for the roofing industry. This was accomplished by producing an environmentally compliant coating utilizing recycled materials, a CSTTM spray process portable application cart, a...

  6. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  7. Spacecraft materials guide. [including: encapsulants and conformal coatings; optical materials; lubrication; and, bonding and joining processes

    NASA Technical Reports Server (NTRS)

    Staugaitis, C. L. (Editor)

    1975-01-01

    Materials which have demonstrated their suitability for space application are summarized. Common, recurring problems in encapsulants and conformal coatings, optical materials, lubrication, and bonding and joining are noted. The subjects discussed include: low density and syntactic foams, electrical encapsulants; optical glasses, interference filter, mirrors; oils, greases, lamillar lubricants; and, soldering and brazing processes.

  8. Deposition of Electrically Conductive Coatings on Castable Polyurethane Elastomers by the Flame Spraying Process

    NASA Astrophysics Data System (ADS)

    Ashrafizadeh, H.; McDonald, A.; Mertiny, P.

    2016-02-01

    Deposition of metallic coatings on elastomeric polymers is a challenging task due to the heat sensitivity and soft nature of these materials and the high temperatures in thermal spraying processes. In this study, a flame spraying process was employed to deposit conductive coatings of aluminum-12silicon on polyurethane elastomers. The effect of process parameters, i.e., stand-off distance and air added to the flame spray torch, on temperature distribution and corresponding effects on coating characteristics, including electrical resistivity, were investigated. An analytical model based on a Green's function approach was employed to determine the temperature distribution within the substrate. It was found that the coating porosity and electrical resistance decreased by increasing the pressure of the air injected into the flame spray torch during deposition. The latter also allowed for a reduction of the stand-off distance of the flame spray torch. Dynamic mechanical analysis was performed to investigate the effect of the increase in temperature within the substrate on its dynamic mechanical properties. It was found that the spraying process did not significantly change the storage modulus of the polyurethane substrate material.

  9. PROCESS OF COATING WITH NICKEL BY THE DECOMPOSITION OF NICKEL CARBONYL

    DOEpatents

    Hoover, T.B.

    1959-04-01

    An improved process is presented for the deposition of nickel coatings by the thermal decomposition of nickel carbonyl vapor. The improvement consists in incorporating a small amount of hydrogen sulfide gas in the nickel carbonyl plating gas. It is postulated that the hydrogen sulfide functions as a catalyst. i

  10. Processing Methods Established To Fabricate Porous Oxide Ceramic Spheres for Thermal Barrier Coating Applications

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.

    2003-01-01

    As gas turbine technology advances, the demand for efficient engines and emission reduction requires a further increase in operating temperatures, but combustion temperatures are currently limited by the temperature capability of the engine components. The existing thermal barrier coating (TBC) technology does not provide sufficient thermal load reduction at a 3000 F (1649 C) operating condition. Advancement in thermal barrier coating technology is needed to meet this aggressive goal. One concept for improving thermal barrier coating effectiveness is to design coating systems that incorporate a layer that reflects or scatters photon radiation. This can be achieved by using porous structures. The refractive index mismatch between the solid and pore, the pore size, and the pore density can be engineered to efficiently scatter photon radiation. Under NASA s Ultra-Efficient Engine Technology (UEET) Program, processing methods to fabricate porous ceramic spheres suitable for scattering photon radiation at elevated temperatures have been established. A straightforward templating process was developed at the NASA Glenn Research Center that requires no special processing equipment. The template was used to define particle shape, particle size, and pore size. Spherical organic cation exchange resins were used as a structure-directing template. The cation exchange resins have dual template capabilities that can produce different pore architectures. This process can be used to fabricate both metal oxide and metal carbide spheres.

  11. ENABLING COMMERCIALIZATION OF A LEAD-FREE COATING MANUFACTURING PROCESS - PHASE I

    EPA Science Inventory

    This Phase I SBIR program addresses the need for a manufacturing process that enables high reliability Pb-free tin coatings. Pb-free tin solders used in electronics applications have demonstrated whisker growth, due in part to compressive stresses within the deposit, causing ...

  12. Tissue Plasminogen Activator Coating on Implant Surfaces Reduces Staphylococcus aureus Biofilm Formation

    PubMed Central

    Na, Manli; Jarneborn, Anders; Jacobsson, Gunnar; Peetermans, Marijke; Verhamme, Peter

    2015-01-01

    Staphylococcus aureus biofilm infections of indwelling medical devices are a major medical challenge because of their high prevalence and antibiotic resistance. As fibrin plays an important role in S. aureus biofilm formation, we hypothesize that coating of the implant surface with fibrinolytic agents can be used as a new method of antibiofilm prophylaxis. The effect of tissue plasminogen activator (tPA) coating on S. aureus biofilm formation was tested with in vitro microplate biofilm assays and an in vivo mouse model of biofilm infection. tPA coating efficiently inhibited biofilm formation by various S. aureus strains. The effect was dependent on plasminogen activation by tPA, leading to subsequent local fibrin cleavage. A tPA coating on implant surfaces prevented both early adhesion and later biomass accumulation. Furthermore, tPA coating increased the susceptibility of biofilm infections to antibiotics. In vivo, significantly fewer bacteria were detected on the surfaces of implants coated with tPA than on control implants from mice treated with cloxacillin. Fibrinolytic coatings (e.g., with tPA) reduce S. aureus biofilm formation both in vitro and in vivo, suggesting a novel way to prevent bacterial biofilm infections of indwelling medical devices. PMID:26519394

  13. Laser processing of solar cells with anti-reflective coating

    DOEpatents

    Harley, Gabriel; Smith, David D.; Dennis, Tim; Waldhauer, Ann; Kim, Taeseok; Cousins, Peter John

    2016-02-16

    Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses.

  14. Friction and wear behaviors of MoS2/Zr coated HSS in sliding wear and in drilling processes

    NASA Astrophysics Data System (ADS)

    Deng, Jianxin; Yan, Pei; Wu, Ze

    2012-11-01

    MoS2 metal composite coatings have been successful used in dry turning, but its suitability for dry drilling has not been yet established. Therefore, it is necessary to study the friction and wear behaviors of MoS2/Zr coated HSS in sliding wear and in drilling processes. In the present study, MoS2/Zr composite coatings are deposited on the surface of W6Mo5Cr4V2 high speed steel(HSS). Microstructural and fundamental properties of these coatings are examined. Ball-on-disc sliding wear tests on the coated discs are carried out, and the drilling performance of the coated drills is tested. Test results show that the MoS2/Zr composite coatings exhibit decreases friction coefficient to that of the uncoated HSS in sliding wear tests. Energy dispersive X-ray(EDX) analysis on the wear surface indicates that there is a transfer layer formed on the counterpart ball during sliding wear processes, which contributes to the decreasing of the friction coefficient between the sliding couple. Drilling tests indicate that the MoS2/Zr coated drills show better cutting performance compared to the uncoated HSS drills, coating delamination and abrasive are found to be the main flank and rake wear mode of the coated drills. The proposed research founds the base of the application of MoS2 metal composite coatings on dry drilling.

  15. COATINGS FOR PROTECTION OF EQUIPMENT FOR BIOCHEMICAL PROCESSING OF GEOTHERMAL RESIDUES: PROGRESS REPORT FY 97

    SciTech Connect

    ALLAN,M.L.

    1997-11-01

    Thermal sprayed ethylene methacrylic acid (EMAA) and ethylene tetrafluoroethylene (ETFE), spray-and-bake ETFE and polyvinylidene fluoride (PVDF) and brushable ceramic-epoxy coatings were evaluated for corrosion protection in a biochemical process to treat geothermal residues. The findings are also relevant to other moderate temperature brine environments where corrosion is a problem. Coupon, Atlas cell, peel strength, cathodic disbondment and abrasion tests were performed in aggressive environments including geothermal sludge, hypersaline brine and sulfur-oxidizing bacteria (Thiobadus ferrooxidans) to determine suitability for protecting storage tanks and reaction vessels. It was found that all of the coatings were resistant to chemical attack and biodegradation at the test temperature of 55 C. The EMAA coatings protected 316L stainless steel from corrosion in coupon tests. However, corrosion of mild steel substrates thermal sprayed with EMAA and ETFE occurred in Atlas cell tests that simulated a lined reactor operating environment and this resulted in decreased adhesive strength. Peel tests to measure residual adhesion revealed that failure mode was dependent on exposure conditions. Long-term tests on the durability of ceramic-epoxy coatings in brine and bacteria are ongoing. Initial indications are that this coating has suitable characteristics. Abrasion tests showed that the ceramic-epoxy had good resistance to the abrasive effects of sludge. Thermal sprayed EMAA coatings also displayed abrasion resistance. Cathodic disbondment tests in brine at room temperature indicated that EMAA coatings are resistant to disbondment at applied potentials of {minus}780 to {minus}1,070 mV SCE for the test conditions and duration. Slight disbondment of one specimen occurred at a potential of {minus}1,500 mV SCE. The EMAA may be suited to use in conjunction with cathodic protection although further long-term, higher temperature testing would be needed.

  16. A Dry Powder Process for Preparing Uni-Tape Prepreg from Polymer Powder Coated Filamentary Towpregs

    NASA Technical Reports Server (NTRS)

    Wilkinson, Steven P. (Inventor); Johnston, Norman J. (Inventor); Marchello, Joseph M. (Inventor)

    1995-01-01

    A process for preparing uni-tape prepreg from polymer powder coated filamentary towpregs is provided. A plurality of polymer powder coated filamentary towpregs are provided. The towpregs are collimated so that each towpreg is parallel. The sandwich is heated to a temperature wherein the polymer flows and intimately contacts the filaments and pressure is repeatedly applied perpendicularly to the sandwich with a longitudinal oscillating action wherein the filaments move apart and the polymer wets the filaments forming a uni-tape prepreg. The uni-tape prepreg is subsequently cooled.

  17. Dry powder process for preparing uni-tape prepreg from polymer powder coated filamentary towpregs

    NASA Technical Reports Server (NTRS)

    Wilkinson, Steven P. (Inventor); Johnston, Norman J. (Inventor); Marchello, Joseph M. (Inventor)

    1997-01-01

    A process for preparing uni-tape prepreg from polymer powder coated filamentary towpregs is provided. A plurality of polymer powder coated filamentary towpregs are provided. The towpregs are collimated so that each towpreg is parallel. A material is applied to each side of the towpreg to form a sandwich. The sandwich is heated to a temperature wherein the polymer flows and intimately contacts the filaments and pressure is repeatedly applied perpendicularly to the sandwich with a longitudinal oscillating action wherein the filaments move apart and the polymer wets the filaments forming a uni-tape prepreg. The uni-tape prepreg is subsequently cooled.

  18. Coating process of Fiber Bragg Grating sensors for SHM applications in metallic structures

    NASA Astrophysics Data System (ADS)

    Piñeiro, E.; Grandal, T.; Asensio, A.; Rodriguez, F.

    2014-05-01

    Embedded fiber optic sensors into composites have been studied for a long time, but embedding a fiber sensor into metallic structure is beginning to study. Recently, this has raised interest due to embedded FBG in the metallic structure provide capabilities for controlling parameters of the structural health status and also information about their own process of deterioration. In this paper we study three different techniques for coating a FBG sensor: physical vapour deposition (PVD), electroless deposition and electroplating. This paper describes the experimental procedure for coating metallic fiber optic sensors and the optical characterization.

  19. Enhanced photoelectrochemical activity of vertically aligned ZnO-coated TiO{sub 2} nanotubes

    SciTech Connect

    Cai, Hua; Yang, Qin; You, Qinghu; Sun, Jian; Xu, Ning; Wu, Jiada; Hu, Zhigao; Duan, Zhihua

    2014-02-03

    Vertically aligned ZnO-TiO{sub 2} hetero-nanostructures constructed of anatase TiO{sub 2} nanotubes (NTs) and wurtzite ZnO coatings are fabricated by atomic layer deposition of ZnO coatings on electrochemical anodization formed TiO{sub 2} NTs, and their photoelectrochemical activities are studied through photoelectrochemical and electrochemical characterization. Compared with bare TiO{sub 2} NTs, the transient photocurrent increases to over 1.5-fold for the annealed ZnO-coated TiO{sub 2} NTs under visible illumination. The ZnO-coated TiO{sub 2} NTs also show a longer electron lifetime, a lower charge-transfer resistance and a more negative flat-band potential than the bare TiO{sub 2} NTs, confirming the improved photoelectrochemical activity due to the enhanced charge separation.

  20. Corrosion Properties of Polydopamine Coatings Formed in One-Step Immersion Process on Magnesium.

    PubMed

    Singer, Ferdinand; Schlesak, Magdalena; Mebert, Caroline; Höhn, Sarah; Virtanen, Sannakaisa

    2015-12-01

    Polydopamine layers were polymerized directly from Tris(hydroxymethyl)aminomethane-buffered solution in a one-step immersion process onto magnesium surface. Scanning electron microscopy showed successful formation of a ∼1 μm thick layer. ASTM D3359-09 "Tape test" revealed excellent adhesion of the layer. X-ray induced photoelectron spectroscopy and Fourier transform infrared spectroscopy verified the presence of polydopamine on the surface. Corrosion measurements were performed in 0.1 M NaCl solution investigating the influence of coating parameters: dopamine concentration, immersion time, solution pH, and immersion angle. Tafel analysis revealed strong improvement of corrosion behavior compared to bare magnesium. Polydopamine layers prepared with optimized coating procedure showed promising corrosion properties in Dulbecco's modified Eagle medium. In summary, polydopamine coatings offer a simple treatment for magnesium to improve the corrosion behavior and could further act as intermediate layer for further surface functionalization. PMID:26561489

  1. Development of MnCoO Coating with New Aluminizing Process for Planar SOFC Stacks

    SciTech Connect

    Choi, Jung-Pyung; Weil, K. Scott; Chou, Y. S.; Stevenson, Jeffry W.; Yang, Zhenguo

    2011-03-22

    Low-cost, chromia-forming steels find widespread use in SOFCs at operating temperatures below 800°C, because of their low thermal expansion mismatch and low cost. However, volatile Cr-containing species originating from this scale poison the cathode material in the cells and subsequently cause power degradation in the devices. To prevent this, a conductive manganese cobaltite coating has been developed. However, this coating is not compatible with forming hermetic seals between the interconnect or window frame component and ceramic cell. This coating reacts with sealing materials. Thus, a new aluminizing process has been developed for the sealing regions in these parts, as well as for other metallic stack and balance-of-plant components. From this development, the sealing performance and SOFC stack performance became very stable.

  2. Investigation of radiation keeping property of barite coated cloth via image processing method

    NASA Astrophysics Data System (ADS)

    Kilinçarslan, Ş.; Akkurt, İ.; Molla, T.; Akarslan, F.

    2012-09-01

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  3. Investigation of radiation keeping property of barite coated cloth via image processing method

    SciTech Connect

    Kilincarslan, S.; Akkurt, I.; Molla, T.; Akarslan, F.

    2012-09-06

    Preservative clothes which are able to absorb radiation beam are needed not only for saving people working at radioactive environment but also for saving others from natural and man-made radiation sources we are exposed in daily life. Barite is a mineral which can be used for armour plating because of high atomic numbered element barium constituent of barite. In this study, armour plating property of barite was applied to fabrics. Barite coated fabric having characteristic of keeping radiation was obtained by penetrating barite on cloth via coating method. Radiation keeping property of fabrics obtained was determined via image processing. The results of experiments showed that barite coated fabrics have blocked radiation more than normal fabrics have done.

  4. Tablet Velocity Measurement and Prediction in the Pharmaceutical Film Coating Process.

    PubMed

    Suzuki, Yasuhiro; Yokohama, Chihiro; Minami, Hidemi; Terada, Katsuhide

    2016-01-01

    The purpose of this study was to measure the tablet velocity in pan coating machines during the film coating process in order to understand the impact of the batch size (laboratory to commercial scale), coating machine type (DRIACOATER, HICOATER(®) and AQUA COATER(®)) and manufacturing conditions on tablet velocity. We used a high speed camera and particle image velocimetry to measure the tablet velocity in the coating pans. It was observed that increasing batch sizes resulted in increased tablet velocities under the same rotation number because of the differences in circumferential rotation speeds. We also observed the tendency that increase in the filling ratio of tablets resulted in an increased tablet velocity for all coating machines. Statistical analysis was used to make a tablet velocity predictive equation by employing the filling ratio and rotation speed as the parameters from these measured values. The correlation coefficients of predicted value and experimental value were more than 0.959 in each machine. Using the predictive equation to determine tablet velocities, the manufacturing conditions of previous products were reviewed, and it was found that the tablet velocities of commercial scales, in which tablet chipping and breakage problems had occurred, were higher than those of pilot scales or laboratory scales. PMID:26936049

  5. Fabrication of Wollastonite Coatings on Zirconia by Room Temperature Spray Process.

    PubMed

    Lee, Jong Kook; Eum, Sangcheol; Kim, Jaehong; Hwang, Kyu Hong

    2016-02-01

    Wollastonite-based bioceramic powders were synthesized by solid-state reaction between calcite and silica powder. To control the phase and bioactivity of wollastonite, we also prepared four kinds of wollastonite-based bioceramics by adding an enstatite (MgSiO3) powder. After solid state reaction at 1000-1300 degrees C, micron-sized powders were obtained by milling and screening. By using these powders, wollastonite coatings were fabricated on zirconia substrates by a room temperature spray process, and their microstructure and composition under different coating condition were investigated. Wollastonite coatings on zirconia substrates were formed with the homogeneous microstructure and nanoscaled grain size. The phase composition of the resultant wollastonite coatings was similar to that of the starting powders, however, the grain size of the wollastonite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. The wollastonite coating layer exhibited bioactivity in a stimulated body fluid and forming ability of 25 nm sized-hydroxyapatite precipitates of during in vitro test in SBF solution. PMID:27433716

  6. The freezing process of continuously sprayed water droplets on the superhydrophobic silicone acrylate resin coating surface

    NASA Astrophysics Data System (ADS)

    Hu, Jianlin; Xu, Ke; Wu, Yao; Lan, Binhuan; Jiang, Xingliang; Shu, Lichun

    2014-10-01

    This study conducted experiments on freezing process of water droplets on glass slides covered with superhydrophobic coatings under the continuous water spray condition in the artificial climatic chamber which could simulate low temperature and high humidity environments. The freezing mechanism and freezing time of water droplets under the condition of continuous spray were observed by the microscope and were compared with those of the single static droplet. Then, differences of freezing process between continuously sprayed droplets and single static droplet were analyzed. Furthermore, the effects of static contact angle (CA), contact angle hysteresis (CAH) and roughness of the superhydrophobic coating surface on the freezing time of continuously sprayed droplets were explored. Results show that the freezing process of the continuously sprayed droplets on the superhydrophobic coating started with the homogeneous nucleation at gas-liquid interfaces. In addition, the temperature difference between the location near the solid-liquid interface and the location near the gas-liquid interface was the key factor that influenced the ice crystallization mechanism of water droplets. Moreover, with the larger CA, the smaller CAH and the greater roughness of the surface, droplets were more likely to roll down the surface and the freezing duration on the surface was delayed. Based on the findings, continuous water spray is suggested in the anti-icing superhydrophobic coatings research.

  7. Understanding Particle Defect Transport in an Ultra-Clean Sputter Coating Process

    SciTech Connect

    Walton, C; Kearney, P; Folta, J; Sweeney, D; Mirkarimi, P

    2003-03-24

    Low-defect mask blanks remain a key technical challenge to Extreme Ultraviolet Lithography (EUVL). The mask blank is ion-beam sputter-coated with an 81-layer Mo/Si multilayer stack for high reflectance at {lambda} = 13.4nm. The current mask coating process can achieve a median added defect level of 0.05 defects/cm{sup 2} (12 added defects 90nm or larger on a 200mm Si-wafer test substrate), but this must be reduced by about a factor of 10 to meet mask cost requirements for EUVL. To further reduce the particle defect level, we have studied pathways for particle transport, using test particles and particles native to the coating process, and combined the results into a computational model of particle transport in an ion-beam sputter system. At process pressure, gas drag is negligible for particles above 100nm, so particles travel ballistically until they hit a surface. Bounce from chamber walls allows particles to reach all surfaces in the chamber if they have initial velocities above {approx}100m/s. The ion beam has sufficient momentum to entrain slower particles and accelerate them toward the sputter target, where some can bounce to the substrate. The model shows preliminary agreement with experimental defect distributions on witness wafers at various positions within the coating chamber.

  8. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-09-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  9. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  10. Hygroscopic growth and droplet activation of soot particles: uncoated, succinic or sulfuric acid coated

    NASA Astrophysics Data System (ADS)

    Henning, S.; Ziese, M.; Kiselev, A.; Saathoff, H.; Möhler, O.; Mentel, T. F.; Buchholz, A.; Spindler, C.; Michaud, V.; Monier, M.; Sellegri, K.; Stratmann, F.

    2011-10-01

    The hygroscopic growth and droplet activation of uncoated soot particles and such coated with succinic acid and sulfuric acid were investigated during the IN-11 campaign at the Aerosol Interaction and Dynamics in the Atmosphere (AIDA) facility. A GFG-1000 soot generator applying nitrogen, respectively argon as carrier gas and a miniCAST soot generator were utilized to generate soot particles. Different organic carbon (OC) to black carbon (BC) ratios were adjusted for the CAST-soot by varying the fuel to air ratio. The hygroscopic growth was investigated by means of the mobile Leipzig Aerosol Cloud Interaction Simulator (LACIS-mobile) and two different Hygroscopicity Tandem Differential Mobility Analyzers (HTDMA, VHTDMA). Two Cloud Condensation Nucleus Counter (CCNC) were applied to measure the activation of the particles. For the untreated soot particles neither hygroscopic growth nor activation was observed, with exception of a partial activation of GFG-soot generated with argon as carrier gas. Coatings of succinic acid lead to a detectable hygroscopic growth of GFG-soot and enhanced the activated fraction of GFG- (carrier gas: argon) and CAST-soot, whereas no hygroscopic growth of the coated CAST-soot was found. Sulfuric acid coatings lead to an OC-content dependent hygroscopic growth of CAST-soot. Such a dependence was not observed for activation measurements. Coating with sulfuric acid decreased the amount of Polycyclic Aromatic Hydrocarbons (PAH), which were detected by AMS-measurements in the CAST-soot, and increased the amount of substances with lower molecular weight than the initial PAHs. We assume, that these reaction products increased the hygroscopicity of the coated particles in addition to the coating substance itself.

  11. Hygroscopic growth and droplet activation of soot particles: uncoated, succinic or sulfuric acid coated

    NASA Astrophysics Data System (ADS)

    Henning, S.; Ziese, M.; Kiselev, A.; Saathoff, H.; Möhler, O.; Mentel, T. F.; Buchholz, A.; Spindler, C.; Michaud, V.; Monier, M.; Sellegri, K.; Stratmann, F.

    2012-05-01

    The hygroscopic growth and droplet activation of uncoated soot particles and such coated with succinic acid and sulfuric acid were investigated during the IN-11 campaign at the Aerosol Interaction and Dynamics in the Atmosphere (AIDA) facility. A GFG-1000 soot generator applying either nitrogen or argon as carrier gas and a miniCAST soot generator were utilized to generate soot particles. Different organic carbon (OC) to black carbon (BC) ratios were adjusted for the CAST-soot by varying the fuel to air ratio. The hygroscopic growth was investigated by means of the mobile Leipzig Aerosol Cloud Interaction Simulator (LACIS-mobile) and two different Hygroscopicity Tandem Differential Mobility Analyzers (HTDMA, VHTDMA). Two Cloud Condensation Nucleus Counter (CCNC) were applied to measure the activation of the particles. For the untreated soot particles neither hygroscopic growth nor activation was observed at a supersaturation of 1%, with exception of a partial activation of GFG-soot generated with argon as carrier gas. Coatings of succinic acid lead to a detectable hygroscopic growth of GFG-soot and enhanced the activated fraction of GFG- (carrier gas: argon) and CAST-soot, whereas no hygroscopic growth of the coated CAST-soot was found. Sulfuric acid coatings led to an OC-content dependent hygroscopic growth of CAST-soot. Such a dependence was not observed for activation measurements. Coating with sulfuric acid decreased the amount of Polycyclic Aromatic Hydrocarbons (PAH), which were detected by AMS-measurements in the CAST-soot, and increased the amount of substances with lower molecular weight than the initial PAHs. We assume that these reaction products increased the hygroscopicity of the coated particles in addition to the coating substance itself.

  12. Unprecedented photocatalytic activity of carbon coated/MoO3 core-shell nanoheterostructurs under visible light irradiation

    NASA Astrophysics Data System (ADS)

    Ghaffar, Iqra; Warsi, Muhammad Farooq; Shahid, Muhammad; Shakir, Imran

    2016-05-01

    We reveal that nano-scale carbon layer deposited by hydrothermal process on molybdenum oxide (MoO3) nanowires surface significantly improve the light absorption range. Furthermore, the graphene-carbon coated MoO3 nanocopmosite (rGO/C-MoO3 nanocomposite) exhibits excellent chemical stability and enhanced photocatalytic activity for methylene blue in aqueous solution under visible light irradiation compared to the bare MoO3 nanowires and carbon coated MoO3 nanowires (C-MoO3 nanowires). The enhanced photocatalytic activity of rGO/C-MoO3 nanocomposite could be attributed to the extended light absorption range, better adsorptivity of dye molecules and efficient separation of photogenerated electrons and holes. Overall, this work provides new insights that the as synthesized rGO/C-MoO3 nanocomposite can be efficiently used as high performance photocatalysts to improve the environmental protection issues under visible light irradiation.

  13. A review on calcium phosphate coatings produced using a sputtering process--an alternative to plasma spraying.

    PubMed

    Yang, Yunzhi; Kim, Kyo-Han; Ong, Joo L

    2005-01-01

    New promising techniques for depositing hydroxyapatite (HA) and calcium phosphate (CaP) coatings on medical devices are continuously being investigated. Given the vast number of experimental deposition process currently available, this review will focus only on CaP and/or HA coatings produced using the sputtering process. This review will discuss the characterization of sputtered CaP coatings before and after post-deposition treatments and tissue responses to some of the characterized coating surfaces. From the studies observed in the literature, current research on sputtered CaP coatings has shown some promises that may eliminate some of the problems associated with the plasma-spraying process. It has been generally accepted that sputtered HA and CaP coatings improve bone strength and initial osseointegration rate. However, optimal coating properties required to achieve maximal bone response are yet to be reported. As such, the use of well-characterized sputtered CaP and/or HA surfaces in the evaluation of biological responses should be well documented to avoid controversial results. In addition, future investigations of the sputtering process should include clinical trials, to continue the understanding of bone responses to coated-implant surfaces of different properties, and the possibility of coupling sputtered HA and CaP coatings with growth factors. PMID:15262475

  14. Theory of simple biochemical ``shape recognition'' via diffusion from activator coated nanoshapes

    NASA Astrophysics Data System (ADS)

    Daniels, D. R.

    2008-09-01

    Inspired by recent experiments, we model the shape sensitivity, via a typical threshold initiation response, of an underlying complex biochemical reaction network to activator coated nanoshapes. Our theory re-emphasizes that shape effects can be vitally important for the onset of functional behavior in nanopatches and nanoparticles. For certain critical or particular shapes, activator coated nanoshapes do not evoke a threshold response in a complex biochemical network setting, while for different critical or specific shapes, the threshold response is rapidly achieved. The model thus provides a general theoretical understanding for how activator coated nanoshapes can enable a chemical system to perform simple "shape recognition," with an associated "all or nothing" response. The novel and interesting cases of the chemical response due to a nanoshape that shrinks with time is additionally considered, as well as activator coated nanospheres. Possible important applications of this work include the initiation of blood clotting by nanoshapes, nanoshape effects in nanocatalysis, physiological toxicity to nanoparticles, as well as nanoshapes in nanomedicine, drug delivery, and T cell immunological response. The aim of the theory presented here is that it inspires further experimentation on simple biochemical shape recognition via diffusion from activator coated nanoshapes.

  15. Investigation of Thermal Processing on the Properties of PS304: A Solid Lubricant Coating

    NASA Technical Reports Server (NTRS)

    Benoy, Patricia A.; Williams, Syreeta (Technical Monitor)

    2002-01-01

    The effect of thermal processing on PS304, a solid lubricant coating, was investigated. PS304 is a plasma sprayed solid lubricant consisting of 10% Ag and 10% BaF2 and CaF2 in a eutectic mixture for low and high temperature lubricity respectively. In addition, PS304 contains 20% Cr2O3 for increased hardness and 60% NiCr which acts as a binder. All percents are in terms of weight not volume. Previous research on thermal processing (NAG3-2245) of PS304 revealed that substrate affected both the pre- and post-anneal hardness of the plasma spray coating. The objective of this grant was to both quantify this effect and determine whether the root cause was an artifact of the substrate or an actual difference in hardness due to interaction between the substrate and the coating. In addition to clarifying past research developments new data was sought in terms of coating growth due to annealing.

  16. Enhanced Fibroblast Cellular Ligamentization Process to Polyethylene Terepthalate Artificial Ligament by Silk Fibroin Coating.

    PubMed

    Jiang, Jia; Ai, Chengchong; Zhan, Zufeng; Zhang, Peng; Wan, Fang; Chen, Jun; Hao, Wei; Wang, Yaxian; Yao, Jinrong; Shao, Zhengzhong; Chen, Tianwu; Zhou, Liang; Chen, Shiyi

    2016-04-01

    Artificial ligaments utilized in reconstruction of anterior cruciate ligament (ACL) are usually made of polyethylene terepthalate (PET) because of its good mechanical properties in vivo. However, it was found that the deficiencies in hydrophilicity and biocompatibility of PET hindered the process of ligamentization. Therefore, surface modification of the PET is deemed as a solution in resolving such problem. Silk fibroin (SF), which is characterized by good biocompatibility and low immunogenicity in clinical applications, was utilized to prepare a coating on the PET ligament (PET+SF) in this work. At first, decrease of hydrophobicity and appearance of amino groups were found on the surface of artificial PET ligament after coating with SF. Second, mouse fibroblasts were cultured on the two different kinds of ligament in order to clarify the possible effect of SF coating. It was proved that mouse fibroblasts display better adhesion and proliferation on PET+SF than PET ligament according to the results of several technical methods including SEM observation, cell adhesive force and spread area test, and mRNA analysis. Meanwhile, methylthiazolyldiphenyl-tetrazolium bromide and DNA content tests showed that biocompatibility of PET+SF is better than PET ligament. In addition, collagen deposition tests also indicated that the quantity of collagen in PET+SF is higher than PET ligament. Based on these results, it can be concluded that SF coating is suggested to be an effective approach to modify the surface of PET ligament and enhance the "ligamentization" process in vivo accordingly. PMID:26526301

  17. Determining the chemical activity of hydrophobic organic compounds in soil using polymer coated vials

    PubMed Central

    Reichenberg, Fredrik; Smedes, Foppe; Jönsson, Jan-Åke; Mayer, Philipp

    2008-01-01

    Background In soils contaminated by hydrophobic organic compounds, the concentrations are less indicative of potential exposure and distribution than are the associated chemical activities, fugacities and freely dissolved concentrations. The latter can be measured by diffusive sampling into thin layers of polymer, as in, for example, solid phase micro-extraction. Such measurements require equilibrium partitioning of analytes into the polymer while ensuring that the sample is not depleted. We introduce the validation of these requirements based on parallel sampling into polymer layers of different thicknesses. Results Equilibrium sampling devices were made by coating glass vials internally with 3–12 μm thick layers of polydimethylsiloxane (PDMS). These were filled with slurries of a polluted soil and gently agitated for 5 days. The concentrations of 7 polycyclic aromatic hydrocarbons (PAHs) in the PDMS were measured. Validation confirmed fulfilment of the equilibrium sampling requirements and high measurement precision. Finally, chemical activities of the PAHs in the soil were determined from their concentrations and activity coefficients in the PDMS. Conclusion PAHs' thermodynamic activities in a soil test material were determined via a method of uptake into PDMS. This can be used to assess chemical exposure and predict diffusion and partitioning processes. PMID:18460193

  18. Low activation steels welding with PWHT and coating for ITER test blanket modules and DEMO

    NASA Astrophysics Data System (ADS)

    Aubert, P.; Tavassoli, F.; Rieth, M.; Diegele, E.; Poitevin, Y.

    2011-02-01

    EUROFER weldability is investigated in support of the European material properties database and TBM manufacturing. Electron Beam, Hybrid, laser and narrow gap TIG processes have been carried out on the EUROFER-97 steel (thickness up to 40 mm), a reduced activation ferritic-martensitic steel developed in Europe. These welding processes produce similar welding results with high joint coefficients and are well adapted for minimizing residual distortions. The fusion zones are typically composed of martensite laths, with small grain sizes. In the heat-affected zones, martensite grains contain carbide precipitates. High hardness values are measured in all these zones that if not tempered would degrade toughness and creep resistance. PWHT developments have driven to a one-step PWHT (750 °C/3 h), successfully applied to joints restoring good material performances. It will produce less distortion levels than a full austenitization PWHT process, not really applicable to a complex welded structure such as the TBM. Different tungsten coatings have been successfully processed on EUROFER material. It has shown no really effect on the EUROFER base material microstructure.

  19. The catalytic activity of the iron-coated pumice particles used as heterogeneous catalysts in the oxidation of natural organic matter by H2O2.

    PubMed

    Alver, Alper; Karaarslan, Mihrican; Kılıç, Ahmet

    2016-08-01

    The oxidative removal of natural organic matter (NOM) from waters was investigated by hydrogen peroxide (H2O2) and iron-coated pumice particles in heterogeneous catalytic oxidation process (HCOP). Removal of trihalomethane (THM) precursors, which is formed THM by the reacts with chloride, was performed with the hydroxyl radicals. Coating the original pumice particles with iron oxides significantly enhanced the removal of NOM with peroxide. The studies were carried out in two sections: (1) decomposition of hydrogen peroxide in pure water with iron-coated pumice and (2) oxidation of THM Precursor (NOM) by hydrogen peroxide with iron-coated pumice. The monitored parameters in this study include dissolved organic carbon and trihalomethanes formation potential. The results show that iron-coated pumice catalyst significantly increased the removal efficiency of NOM in the HCOP. The results show that iron-coated pumice catalyst significantly increased the removal efficiency of NOM in the HCOP. Results show that the oxidation of NOM and remaining NOM with H2O2 is improved by the addition of iron-coated pumice particles which activate the H2O2 molecule, leading to the formation of hydroxyl radicals in a Fenton-like process. PMID:26881482

  20. Preparation of biocatalytic nanofibres with high activity and stability via enzyme aggregate coating on polymer nanofibres

    NASA Astrophysics Data System (ADS)

    Kim, Byoung Chan; Nair, Sujith; Kim, Jungbae; Kwak, Ja Hun; Grate, Jay W.; Kim, Seong H.; Gu, Man Bock

    2005-07-01

    We have developed a unique approach for the fabrication of enzyme aggregate coatings on the surfaces of electrospun polymer nanofibres. This approach employs covalent attachment of seed enzymes onto nanofibres consisting of a mixture of polystyrene and poly(styrene-co-maleic anhydride), followed by a glutaraldehyde (GA) treatment that cross-links additional enzyme molecules and aggregates from the solution onto the covalently attached seed enzyme molecules. These cross-linked enzyme aggregates, covalently attached to the nanofibres via the linkers of seed enzyme molecules, are expected to improve the enzyme activity due to increased enzyme loading, and also the enzyme stability. To demonstrate the principle, we coated α-chymotrypsin (CT) on nanofibres electrospun from a mixture of polystyrene and poly(styrene-co-maleic anhydride). The initial activity of CT-aggregate-coated nanofibres was nine times higher than nanofibres with just a layer of covalently attached CT molecules. The enzyme stability of CT-aggregate-coated nanofibres was greatly improved with essentially no measurable loss of activity over a month of observation under rigorous shaking conditions. This new approach of enzyme coating on nanofibres, yielding high activity and stability, creates a useful new biocatalytic immobilized enzyme system with potential applications in bioconversion, bioremediation, and biosensors.

  1. Excipient-process interactions and their impact on tablet compaction and film coating.

    PubMed

    Pandey, Preetanshu; Bindra, Dilbir S; Gour, Shruti; Trinh, Jade; Buckley, David; Badawy, Sherif

    2014-11-01

    The objective of this study was to establish the effects of the level of minor formulation components (sodium lauryl sulfate: SLS, and magnesium stearate: MgSt) and manufacturing process on final blend compaction properties and the performance of the tablets during film coating. A 2 × 2 × 3 factorial study was conducted at two levels of SLS (0% and 1%, w/w) and MgSt (0.5% and 1.75%, w/w), along with three different manufacturing processes (direct compression, high-shear wet granulation, and dry granulation). The tablets were compressed to the same solid fraction (0.9) and the resulting tablet hardness values were found to vary over a range of 13-42 SCU, highlighting large compactability differences among these batches. Increase in the level of SLS or MgSt in the formulation had a significant negative effect on compactability and the performance of film-coated tablets. The detrimental effects on compaction and coating performance were magnified for the dry granulation process, likely due to the overall increased shear experienced by excipients (SLS, MgSt, microcrystalline cellulose) during the roller compaction and milling steps. The findings of this study highlight the importance of the manufacturing process when considering the use-level of formulation components such as SLS and MgSt in the formulation. PMID:25223603

  2. A Novel Scale Up Model for Prediction of Pharmaceutical Film Coating Process Parameters.

    PubMed

    Suzuki, Yasuhiro; Suzuki, Tatsuya; Minami, Hidemi; Terada, Katsuhide

    2016-01-01

    In the pharmaceutical tablet film coating process, we clarified that a difference in exhaust air relative humidity can be used to detect differences in process parameters values, the relative humidity of exhaust air was different under different atmospheric air humidity conditions even though all setting values of the manufacturing process parameters were the same, and the water content of tablets was correlated with the exhaust air relative humidity. Based on this experimental data, the exhaust air relative humidity index (EHI), which is an empirical equation that includes as functional parameters the pan coater type, heated air flow rate, spray rate of coating suspension, saturated water vapor pressure at heated air temperature, and partial water vapor pressure at atmospheric air pressure, was developed. The predictive values of exhaust relative humidity using EHI were in good correlation with the experimental data (correlation coefficient of 0.966) in all datasets. EHI was verified using the date of seven different drug products of different manufacturing scales. The EHI model will support formulation researchers by enabling them to set film coating process parameters when the batch size or pan coater type changes, and without the time and expense of further extensive testing. PMID:26936048

  3. Effects of darkening processes on surfaces of airless bodies. [light-absorbing coatings on lunar soil

    NASA Technical Reports Server (NTRS)

    Cassidy, W.; Hapke, B.

    1975-01-01

    We find the lunar darkening process could be due neither to simple addition of impact-melted glass nor to addition of devitrified glass to crushed lunar rock. There is evidence that lunar soil grains have thin, very light-absorbing coatings that mask absorption bands, seen in the reflection spectra of freshly crushed lunar rock, in the same manner as they are masked in the spectra of lunar soils. We believe the processes that produce these coatings are (1) deposition of atoms sputtered from lunar soil grains by solar wind particles and (2) deposition of vapor species vaporized from lunar soil grains by micrometeoritic impacts. We describe an apparent new type of fractionation that occurs during deposition of sputtered atoms. This fractionation favors retention of higher mass atoms over lower mass atoms, and appears to be a linear function of mass.

  4. Characterisation of TiC layers deposited using an electrical discharge coating process

    NASA Astrophysics Data System (ADS)

    Algodi, S. J.; Murray, J. W.; Clare, A. T.; Brown, P. D.

    2015-10-01

    Electrical discharge machining (EDM) is a non-conventional, high-accuracy machining process for the manufacture of complex shapes, regardless of hardness of the workpiece. There is interest to develop the EDM technique for coating or surface modification by using a powder metallurgy (PM) tool electrode and/or added powder suspended within the dielectric fluid. We report on the EDM deposition of TiC coatings onto stainless steel, using either Cu or TiC electrodes, with and without Ti powder in the working oil. EDM processed layers exhibited hardness values ∼ 3-4 times higher than the substrate, emphasising the ability of EDM to impart improved mechanical performance to the surface of austenitic stainless steel.

  5. Characterization of Nanoparticle Release from Surface Coatings by the Simulation of a Sanding Process

    PubMed Central

    Göhler, Daniel; Stintz, Michael; Hillemann, Lars; Vorbau, Manuel

    2010-01-01

    Nanoparticles are used in industrial and domestic applications to control customized product properties. But there are several uncertainties concerning possible hazard to health safety and environment. Hence, it is necessary to search for methods to analyze the particle release from typical application processes. Based on a survey of commercial sanding machines, the relevant sanding process parameters were employed for the design of a miniature sanding test setup in a particle-free environment for the quantification of the nanoparticle release into air from surface coatings. The released particles were moved by a defined airflow to a fast mobility particle sizer and other aerosol measurement equipment to enable the determination of released particle numbers additionally to the particle size distribution. First, results revealed a strong impact of the coating material on the swarf mass and the number of released particles. PMID:20696941

  6. Characterization of nanoparticle release from surface coatings by the simulation of a sanding process.

    PubMed

    Göhler, Daniel; Stintz, Michael; Hillemann, Lars; Vorbau, Manuel

    2010-08-01

    Nanoparticles are used in industrial and domestic applications to control customized product properties. But there are several uncertainties concerning possible hazard to health safety and environment. Hence, it is necessary to search for methods to analyze the particle release from typical application processes. Based on a survey of commercial sanding machines, the relevant sanding process parameters were employed for the design of a miniature sanding test setup in a particle-free environment for the quantification of the nanoparticle release into air from surface coatings. The released particles were moved by a defined airflow to a fast mobility particle sizer and other aerosol measurement equipment to enable the determination of released particle numbers additionally to the particle size distribution. First, results revealed a strong impact of the coating material on the swarf mass and the number of released particles. PMID:20696941

  7. Electrochemical Study of Ni20Cr Coatings Applied by HVOF Process in ZnCl2-KCl at High Temperatures.

    PubMed

    Porcayo-Calderón, J; Sotelo-Mazón, O; Casales-Diaz, M; Ascencio-Gutierrez, J A; Salinas-Bravo, V M; Martinez-Gomez, L

    2014-01-01

    Corrosion behavior of Ni20Cr coatings deposited by HVOF (high velocity oxygen-fuel) process was evaluated in ZnCl2-KCl (1 : 1 mole ratio) molten salts. Electrochemical techniques employed were potentiodynamic polarization curves, open circuit potential, and linear polarization resistance (LPR) measurements. Experimental conditions included static air and temperatures of 350, 400, and 450°C. 304-type SS was evaluated in the same conditions as the Ni20Cr coatings and it was used as a reference material to assess the coatings corrosion resistance. Coatings were evaluated as-deposited and with a grinded surface finished condition. Results showed that Ni20Cr coatings have a better corrosion performance than 304-type SS. Analysis showed that Ni content of the coatings improved its corrosion resistance, and the low corrosion resistance of 304 stainless steel was attributed to the low stability of Fe and Cr and their oxides in the corrosive media used. PMID:25210645

  8. Electrochemical Study of Ni20Cr Coatings Applied by HVOF Process in ZnCl2-KCl at High Temperatures

    PubMed Central

    Porcayo-Calderón, J.; Sotelo-Mazón, O.; Casales-Diaz, M.; Ascencio-Gutierrez, J. A.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2014-01-01

    Corrosion behavior of Ni20Cr coatings deposited by HVOF (high velocity oxygen-fuel) process was evaluated in ZnCl2-KCl (1 : 1 mole ratio) molten salts. Electrochemical techniques employed were potentiodynamic polarization curves, open circuit potential, and linear polarization resistance (LPR) measurements. Experimental conditions included static air and temperatures of 350, 400, and 450°C. 304-type SS was evaluated in the same conditions as the Ni20Cr coatings and it was used as a reference material to assess the coatings corrosion resistance. Coatings were evaluated as-deposited and with a grinded surface finished condition. Results showed that Ni20Cr coatings have a better corrosion performance than 304-type SS. Analysis showed that Ni content of the coatings improved its corrosion resistance, and the low corrosion resistance of 304 stainless steel was attributed to the low stability of Fe and Cr and their oxides in the corrosive media used. PMID:25210645

  9. Biological and immunotoxicity evaluation of antimicrobial peptide-loaded coatings using a layer-by-layer process on titanium

    PubMed Central

    Shi, Jue; Liu, Yu; Wang, Ying; Zhang, Jing; Zhao, Shifang; Yang, Guoli

    2015-01-01

    The prevention and control of peri-implantitis is a challenge in dental implant surgery. Dental implants with sustained antimicrobial coating are an ideal way of preventing peri-implantitis. This study reports development of a non- immunotoxicity multilayered coating on a titanium surface that had sustained antimicrobial activity and limited early biofilm formation. In this study, the broad spectrum AMP, Tet213, was linked to collagen IV through sulfo-SMPB and has been renamed as AMPCol. The multilayer AMPCol coatings were assembled on smooth titanium surfaces using a LBL technique. Using XPS, AFM, contact angle analysis, and QCM, layer-by-layer accumulation of coating thickness was measured and increased surface wetting compared to controls was confirmed. Non-cytotoxicity to HaCaT and low erythrocyte hemolysis by the AMPCol coatings was observed. In vivo immunotoxicity assays showed IP administration of AMPCol did not effect serum immunoglobulin levels. This coating with controlled release of AMP decreased the growth of both a Gram-positive aerobe (Staphylococcus aureus) and a Gram-negative anaerobe (Porphyromonas gingivalis) up to one month. Early S. aureus biofilm formation was inhibited by the coating. The excellent long-term sustained antimicrobial activity of this multilayer coating is a potential method for preventing peri-implantitis through coated on the neck of implants before surgery. PMID:26548760

  10. Biological and immunotoxicity evaluation of antimicrobial peptide-loaded coatings using a layer-by-layer process on titanium

    NASA Astrophysics Data System (ADS)

    Shi, Jue; Liu, Yu; Wang, Ying; Zhang, Jing; Zhao, Shifang; Yang, Guoli

    2015-11-01

    The prevention and control of peri-implantitis is a challenge in dental implant surgery. Dental implants with sustained antimicrobial coating are an ideal way of preventing peri-implantitis. This study reports development of a non- immunotoxicity multilayered coating on a titanium surface that had sustained antimicrobial activity and limited early biofilm formation. In this study, the broad spectrum AMP, Tet213, was linked to collagen IV through sulfo-SMPB and has been renamed as AMPCol. The multilayer AMPCol coatings were assembled on smooth titanium surfaces using a LBL technique. Using XPS, AFM, contact angle analysis, and QCM, layer-by-layer accumulation of coating thickness was measured and increased surface wetting compared to controls was confirmed. Non-cytotoxicity to HaCaT and low erythrocyte hemolysis by the AMPCol coatings was observed. In vivo immunotoxicity assays showed IP administration of AMPCol did not effect serum immunoglobulin levels. This coating with controlled release of AMP decreased the growth of both a Gram-positive aerobe (Staphylococcus aureus) and a Gram-negative anaerobe (Porphyromonas gingivalis) up to one month. Early S. aureus biofilm formation was inhibited by the coating. The excellent long-term sustained antimicrobial activity of this multilayer coating is a potential method for preventing peri-implantitis through coated on the neck of implants before surgery.

  11. Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps

    NASA Astrophysics Data System (ADS)

    Varis, T.; Suhonen, T.; Ghabchi, A.; Valarezo, A.; Sampath, S.; Liu, X.; Hannula, S.-P.

    2014-08-01

    Our study focuses on understanding the damage tolerance and performance reliability of WC-CoCr coatings. In this paper, the formation of HVOF-sprayed tungsten carbide-based cermet coatings is studied through an integrated strategy: First-order process maps are created by using online-diagnostics to assess particle states in relation to process conditions. Coating properties such as hardness, wear resistance, elastic modulus, residual stress, and fracture toughness are discussed with a goal to establish a linkage between properties and particle characteristics via second-order process maps. A strong influence of particle state on the mechanical properties, wear resistance, and residual stress stage of the coating was observed. Within the used processing window (particle temperature ranged from 1687 to 1831 °C and particle velocity from 577 to 621 m/s), the coating hardness varied from 1021 to 1507 HV and modulus from 257 to 322 GPa. The variation in coating mechanical state is suggested to relate to the microstructural changes arising from carbide dissolution, which affects the properties of the matrix and, on the other hand, cohesive properties of the lamella. The complete tracking of the coating particle state and its linking to mechanical properties and residual stresses enables coating design with desired properties.

  12. Osteoconductivity and Hydrophilicity of TiO2 Coatings on Ti Substrates Prepared by Different Oxidizing Processes

    PubMed Central

    Yamamoto, Dai; Kawai, Ikki; Kuroda, Kensuke; Ichino, Ryoichi; Okido, Masazumi; Seki, Azusa

    2012-01-01

    Various techniques for forming TiO2 coatings on Ti have been investigated for the improvement of the osteoconductivity of Ti implants. However, it is not clear how the oxidizing process affects this osteoconductivity. In this study, TiO2 coatings were prepared using the following three processes: anodizing in 0.1 M H3PO4 or 0.1 M NaOH aqueous solution; thermal oxidation at 673 K for 2 h in air; and a two-step process of anodizing followed by thermal oxidation. The oxide coatings were evaluated using SEM, XRD, and XPS. The water contact angle on the TiO2 coatings was measured as a surface property. The osteoconductivity of these samples was evaluated by measuring the contact ratio of formed hard tissue on the implanted samples (defined as the RB-I value) after 14 d implantation in rats' tibias. Anatase was formed by anodizing and rutile by thermal oxidation, but the difference in the TiO2 crystal structure did not influence the osteoconductivity. Anodized TiO2 coatings were hydrophilic, but thermally oxidized TiO2 coatings were less hydrophilic than anodized TiO2 coatings because they lacked in surface OH groups. The TiO2 coating process using anodizing without thermal oxidation gave effective improvement of the osteoconductivity of Ti samples. PMID:23316128

  13. Effects of Lactobacillus plantarum immobilization in alginate coated with chitosan and gelatin on antibacterial activity.

    PubMed

    Trabelsi, Imen; Ayadi, Dorra; Bejar, Wacim; Bejar, Samir; Chouayekh, Hichem; Ben Salah, Riadh

    2014-03-01

    The present study aimed to investigate and evaluate the efficiency of immobilizing the Lactobacillus plantarum TN9 strain in alginate using chitosan and gelatin as coating materials, in terms of viability and antibacterial activity. The results indicate that maximum concentrations of L. plantarum TN9 strain were produced with 2% sodium alginate, 10(8)UFC/ml, and 1M calcium chloride. The viability and antibacterial activity of the L. plantarum TN9 cultures before and after immobilization in alginate, chitosan-coated alginate, and gelatin-coated alginate, were studied. The findings revealed that the viability of encapsulated L. plantarum could be preserved more than 5.8 log CFU/ml after 35 day of incubation at 4 °C, and no effects were observed when gelatin was used. The antibacterial activity of encapsulated L. plantarum TN9 against Gram-positive and Gram-negative pathogenic bacteria was enhanced in the presence of chitosan coating materials, and no activity was observed in the presence of gelatin. The effects of catalase and proteolytic enzymes on the culture supernatant of L. plantarum TN9 were also investigated, and the results suggested that the antibacterial activity observed was due to the production of organic acids. Taken together, the findings indicated that immobilization in chitosan enhanced the antibacterial activity of L. plantarum TN9 against several pathogenic bacteria. This encapsulated strain could be considered as a potential strong candidate for future application as an additive in the food and animal feed industries. PMID:24315948

  14. Passively cooled 405 W ytterbium fibre laser utilising a novel metal coated active fibre

    NASA Astrophysics Data System (ADS)

    Daniel, Jae M. O.; Simakov, Nikita; Hemming, Alexander; Clarkson, W. Andrew; Haub, John

    2016-03-01

    We present a novel metal coated triple clad active fibre design, utilising an all glass inner cladding structure and aluminium outer coating. This metal coated active fibre enables a number of benefits to high power laser design, such as increase robustness and extended operating temperature range. As a demonstration of the advantages of this design a passively cooled ytterbium fibre laser is presented. A 20 m length of active fibre was coiled into a planar arrangement and mounted onto a high emissivity heatsink. Up to 405 W of output power was achieved without the need for active water or forced air cooling. The slope efficiency of this source was 74 % and maximum outer heat sink temperature was ~140°C. This arrangement allowed for significant weight and size savings to be achieved with the active fibre laser head weighing less than 100 g. We will discuss the design choices and trade-offs of metal coated active fibre on high power fibre laser systems as well as the prospects for further power scaling to the kW level.

  15. Electrodeposition, characterization, and antibacterial activity of zinc/silver particle composite coatings

    NASA Astrophysics Data System (ADS)

    Reyes-Vidal, Y.; Suarez-Rojas, R.; Ruiz, C.; Torres, J.; Ţălu, Ştefan; Méndez, Alia; Trejo, G.

    2015-07-01

    Composite coatings consisting of zinc and silver particles (Zn/AgPs) with antibacterial activity were prepared using an electrodeposition technique. The morphology, composition, and structure of the Zn/AgPs composite coatings were analyzed using scanning electron microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS), inductively coupled plasma (ICP) spectrometry, and X-ray diffraction (XRD). The antibacterial properties of the coatings against the microorganisms Escherichia coli as a model Gram-negative bacterium and Staphylococcus aureus as a model Gram-positive bacterium were studied quantitatively and qualitatively. The results revealed that the dispersant cetyltrimethylammonium bromide (CTAB) assisted in the formation of a stable suspension of Ag particles in the electrolytic bath for 24 h. Likewise, a high concentration of CTAB in the electrolytic bath promoted an increase in the number of Ag particles occluded in the Zn/AgPs coatings. The Zn/AgPs coatings that were obtained were compact, smooth, and shiny materials. Antimicrobial tests performed on the Zn/AgPs coatings revealed that the inhibition of bacterial growth after 30 min of contact time was between 91% and 98% when the AgPs content ranged from 4.3 to 14.0 mg cm-3.

  16. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    NASA Technical Reports Server (NTRS)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  17. Influence of processing gases on the properties of cold atmospheric plasma SiOxCy coatings

    NASA Astrophysics Data System (ADS)

    Hamze, H.; Jimenez, M.; Deresmes, D.; Beaurain, A.; Nuns, N.; Traisnel, M.

    2014-10-01

    Thin layers of SiOxCy (y = 4-x and 3 ≤ x ≤ 4) were applied using a cold atmospheric plasma torch on glass substrates. The aim was to investigate using Atomic Force Microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (Tof-Sims) the influence of the gases used on the morphology and composition of the deposits. A hexamethyldisilane (HMDS) precursor was injected in post-discharge in an air or nitrogen plasma using a carrier gas (air or nitrogen) and was applied on the substrate previously pre-treated by an air or nitrogen plasma. The carrier gas and plasma gas flows and the distance between the substrate and the plasma torch, the scanning speed, and the precursor flows were kept constant during the study. The gas used during activation pre-treatment showed no particular influence on the characteristics of the deposit. When air is used both as plasma and carrier gas, the coating layer is thicker (96 nm) than when nitrogen is used (64 nm). It was also evidenced that the gas carrying the precursor has little influence on the hydrophobicity of the coating, contrary to the plasma gas. The latter significantly influences the surface characteristics of the coatings. When air is used as plasma gas, a compact coating layer is obtained and the surface has a water contact angle (WCA) of 82°. When nitrogen is used, the deposit is more hydrophobic (WCA of 100°) and the deposit morphology is different. This increase in hydrophobicity could be correlated to the increase of Sisbnd Osbnd C bonds in the upper surface layers evidenced by XPS analyzes. This observation was then confirmed by Tof-Sims analyzes carried out on these thin layers. A uniform distribution of Carbons in the siloxane coating could also be observed using Tof-Sims 2D reconstruction images of cross sections of the deposited layers.

  18. Simultaneous regeneration of seed FBGs during the HFCVD diamond-grating coating process and its thermal monitoring

    NASA Astrophysics Data System (ADS)

    Alberto, Nélia J.; Kalinowski, Hypolito J.; Neto, Victor F.; Nogueira, Rogério N.

    2015-09-01

    In this work, the simultaneous regeneration of seed fibre Bragg gratings (FBGs) during the diamond-grating coating and the thermal monitoring of that process is presented. The diamond was deposited through the hot filament chemical vapour deposition (HFCVD) process, and due to the high temperatures characteristics of this method (above 800 ºC), regenerated FBGs are suitable samples to be coated. The advantages of this study are the possibility to regenerate the seed gratings during the coating process, becoming the fibre more resistant and the procedure less time consuming, and to control the temperature, a critical parameter for the morphology of the deposited layers.

  19. Characterization of Fe–Cr alloy metallic interconnects coated with LSMO using the aerosol deposition process

    SciTech Connect

    Huang, Jian-Jia; Fu, Yen-Pei; Wang, Jian-Yih; Cheng, Yung-Neng; Lee, Shyong; Hsu, Jin-Cherng

    2014-03-01

    Graphical abstract: - Highlights: • Lanthanum strontium manganite (LSMO) as the protective layer for metallic interconnects was successfully prepared by aerosol deposition method (AD). • The microstructure, electrical resistance and composition for LSMO-coated Fe–Cr alloys undergoing high temperature, long-hour oxidation were investigated. • The denser protective layer prepared by AD might effectively prohibit the growth of oxidized scale after long time running at 800 °C in air. - Abstract: A Fe–Cr alloy, used for metallic interconnects, was coated with a protective layer of lanthanum strontium manganite (LSMO) using the aerosol deposition method (AD). The effects of the LSMO protective layer, which was coated on the Fe–Cr interconnects using AD, on the area specific resistance (ASR) during high temperature oxidation and the Cr evaporation behaviors were systematically investigated in this paper. The microstructures, morphologies, and compositions of the oxidized scales that appeared on the LSMO-coated Fe–Cr alloy after annealing at 800 °C for 750 h in air were examined using SEM equipped with EDS. The EPMA mapping of the LSMO-coated Fe–Cr interconnects undergoing long term, high-temperature oxidation was used to explain the formation layers of the oxidized scale, which consists of (Mn,Cr){sub 3}O{sub 4} and Cr{sub 2}O{sub 3} layers. Moreover, the experimental results revealed that the AD process is a potential method for preparing denser protective layers with highly desirable electrical properties for metallic interconnects.

  20. Coatings for protection of equipment for biochemical processing of geothermal residues: Progress report FY`97

    SciTech Connect

    Allan, M.L.

    1997-11-01

    Thermal sprayed ethylene methacrylic acid (EMAA) and ethylene tetrafluoroethylene (ETFE), spray-and-bake ETFE and polyvinylidene fluoride (PVDF) and brushable ceramic-epoxy coatings were evaluated for corrosion protection in a biochemical process to treat geothermal residues. Coupon, Atlas cell, peel strength, cathodic disbondment and abrasion tests were performed in aggressive environments including geothermal sludge, hypersaline brine and sulfur-oxidizing bacteria (Thiobacillus ferrooxidans) to determine suitability for protecting storage tanks and reaction vessels. It was found that all of the coatings were resistant to chemical attack and biodegradation at the test temperature of 55 C. The EMAA coatings protected 316L stainless steel from corrosion in coupon tests. However, corrosion of mild steel substrates thermal sprayed with EMAA and ETFE occurred in Atlas cell tests that simulated a lined reactor operating environment and this resulted in decreased adhesive strength. Peel tests to measure residual adhesion revealed that failure mode was dependent on exposure conditions. Abrasion tests showed that the ceramic-epoxy had good resistance to the abrasive effects of sludge. Thermal sprayed EMAA coatings also displayed abrasion resistance. Cathodic disbondment tests in brine at room temperature indicated that EMAA coatings are resistant to disbondment at applied potentials of {minus}780 to {minus}1,070 mV SCE for the test conditions and duration. Slight disbondment of one specimen occurred at a potential of {minus}1,500 mV SCE. The EMAA may be suited to use in conjunction with cathodic protection although further long-term, higher temperature testing would be needed.

  1. Influence of process parameters on the content of biomimetic calcium phosphate coating on titanium: a Taguchi analysis.

    PubMed

    Thammarakcharoen, Faungchat; Suvannapruk, Waraporn; Suwanprateeb, Jintamai

    2014-10-01

    In this study, a statistical design of experimental methodology based on Taguchi orthogonal design has been used to study the effect of various processing parameters on the amount of calcium phosphate coating produced by such technique. Seven control factors with three levels each including sodium hydroxide concentration, pretreatment temperature, pretreatment time, cleaning method, coating time, coating temperature and surface area to solution volume ratio were studied. X-ray diffraction revealed that all the coatings consisted of the mixture of octacalcium phosphate (OCP) and hydroxyapatite (HA) and the presence of each phase depended on the process conditions used. Various content and size (-1-100 μm) of isolated spheroid particles with nanosized plate-like morphology deposited on the titanium surface or a continuous layer of plate-like nanocrystals having the plate thickness in the range of -100-300 nm and the plate width in the range of 3-8 μm were formed depending on the process conditions employed. The optimum condition of using sodium hydroxide concentration of 1 M, pretreatment temperature of 70 degrees C, pretreatment time of 24 h, cleaning by ultrasonic, coating time of 6 h, coating temperature of 50 degrees C and surface area to solution volume ratio of 32.74 for producing the greatest amount of the coating formed on the titanium surface was predicted and validated. In addition, coating temperature was found to be the dominant factor with the greatest contribution to the coating formation while coating time and cleaning method were significant factors. Other factors had negligible effects on the coating performance. PMID:25942836

  2. Interleukin-21 enhances NK cell activation in response to antibody-coated targets.

    PubMed

    Roda, Julie M; Parihar, Robin; Lehman, Amy; Mani, Aruna; Tridandapani, Susheela; Carson, William E

    2006-07-01

    NK cells express an activating FcR (FcgammaRIIIa) that mediates Ab-dependent cellular cytotoxicity and the production of immune modulatory cytokines in response to Ab-coated targets. IL-21 has antitumor activity in murine models that depends in part on its ability to promote NK cell cytotoxicity and IFN-gamma secretion. We hypothesized that the NK cell response to FcR stimulation would be enhanced by the administration of IL-21. Human NK cells cultured with IL-21 and immobilized IgG or human breast cancer cells coated with a therapeutic mAb (trastuzumab) secreted large amounts of IFN-gamma. Increased secretion of TNF-alpha and the chemokines IL-8, MIP-1alpha, and RANTES was also observed under these conditions. NK cell IFN-gamma production was dependent on distinct signals mediated by the IL-21R and the FcR and was abrogated in STAT1-deficient NK cells. Supernatants derived from NK cells that had been stimulated with IL-21 and mAb-coated breast cancer cells were able to drive the migration of naive and activated T cells in an in vitro chemotaxis assay. IL-21 also enhanced NK cell lytic activity against Ab-coated tumor cells. Coadministration of IL-21 and Ab-coated tumor cells to immunocompetent mice led to synergistic production of IFN-gamma by NK cells. Furthermore, the administration of IL-21 augmented the effects of an anti-HER2/neu mAb in a murine tumor model, an effect that required IFN-gamma. These findings demonstrate that IL-21 significantly enhances the NK cell response to Ab-coated targets and suggest that IL-21 would be an effective adjuvant to administer in combination with therapeutic mAbs. PMID:16785506

  3. Effects of Zn Content on Crystal Structure, Cytocompatibility, Antibacterial Activity, and Chemical Stability in Zn-Modified Calcium Silicate Coatings

    NASA Astrophysics Data System (ADS)

    Li, Kai; Yu, Jiangming; Xie, Youtao; Huang, Liping; Ye, Xiaojian; Zheng, Xuebin

    2013-08-01

    In our previous study, Zn-modified calcium silicate coatings possess not only excellent chemical stability but also well antibacterial activity. Still, effects of zinc content on these properties and cytocompatibility remain unclear. In this paper, two kinds of Zn-modified calcium silicate coatings (ZC0.3, ZC0.5) were fabricated on Ti-6Al-4V substrates via plasma spraying technology. X-ray diffraction results and transmission electron microscopy observations showed that the ZC0.5 coating was composed of pure hardystonite (Ca2ZnSi2O7) phase, while, besides Ca2ZnSi2O7 phase, the amorphous CaSiO3 phase was also detected in the ZC0.3 coating. Chemical stability in Tris-HCl buffer solution and antibacterial activity of the Zn-modified calcium silicate coatings increased with an increase in zinc content. In vitro cytocompatibility evaluation demonstrated that the proliferation and alkaline phosphatase activity and collagen type I (COLI) secretion of osteoblast-like MC3T3-E1 cells on Zn-modified coatings were significantly enhanced compared to the Zn-free coating and Ti-6Al-4V control, and no cytotoxicity appeared on Zn-modified coatings. The better antibacterial activity and the enhanced capability to promote MC3T3-E1 cells differentiation of Zn-modified coatings should be attributed to the slow and constant Zn2+ releasing from the coatings.

  4. Retaining Oxidative Stability of Emulsified Foods by Novel Nonmigratory Polyphenol Coated Active Packaging.

    PubMed

    Roman, Maxine J; Decker, Eric A; Goddard, Julie M

    2016-07-13

    Oxidation causes lipid rancidity, discoloration, and nutrient degradation that decrease shelf life of packaged foods. Synthetic additives are effective oxidation inhibitors, but are undesirable to consumers who prefer "clean" label products. The aim of this study was to improve oxidative stability of emulsified foods by a novel nonmigratory polyphenol coated active packaging. Polyphenol coatings were applied to chitosan functionalized polypropylene (PP) by laccase assisted polymerization of catechol and catechin. Polyphenol coated PP exhibited both metal chelating (39.3 ± 2.5 nmol Fe(3+) cm(-2), pH 4.0) and radical scavenging (up to 52.9 ± 1.8 nmol Trolox eq cm(-2)) capacity, resulting in dual antioxidant functionality to inhibit lipid oxidation and lycopene degradation in emulsions. Nonmigratory polyphenol coated PP inhibited ferric iron promoted degradation better than soluble chelators, potentially by partitioning iron from the emulsion droplet interface. This work demonstrates that polyphenol coatings can be designed for advanced material chemistry solutions in active food packaging. PMID:27310107

  5. Kinetics of the drying process of an anti-adherent coating using Photothermal Radiometry and Micro-Raman

    NASA Astrophysics Data System (ADS)

    Hurtado-Castañeda, D. M.; Fernández, J.; Velázquez, R.; Estévez, M.; Vargas, S.; Rodríguez, R.; Rodríguez, M. E.

    2005-06-01

    The kinetics of the drying process of a new anti-adherent (anti-graffiti) polymeric coating containing organic solvent was determined using Photothermal Radiometry (PTR) and Micro-Raman (μ-R) Spectroscopy. PTR Spectroscopy was used to study, in real time, the kinetics of the drying process in samples protected with coatings with and without anti-adherent molecules. These were applied on a metal and silicon substrates. The PTR spectrum for coating without anti-adherent, shows a single relaxation time, while for coating containing anti-adherent shows two relaxation times corresponding to two different mechanisms: the solvent evaporation and the molecular re-arrangements of the two different molecular species present in the coating; the kinetic of the solvent evaporation is strongly dependent, as expected, on the solvent concentration.

  6. Fabrication of long REBCO coated conductors by PLD process in China

    NASA Astrophysics Data System (ADS)

    Li, Yijie; Liu, Linfei; Wu, Xiang

    2015-11-01

    In China, the First National Key Project on CC Program started in 2009, which was focused on developing hundred meter long class CC tapes based on PLD/RABiTS processes. In this project, SJTU mainly worked on all of functional layer deposition process development. Northwest Institute for Non-ferrous Metal Research worked on RABiTS tape fabrication. At the end of the project in 2011, SJTU successfully fabricated hundred meter long CC tapes with over 300 A/cm (at 77 K, self field) on RABiTS tapes. To develop high performance CC tapes by PLD/IBAD-MgO processes, a pilot CC fabrication line was set up at Shanghai Superconductor Technology Corporation, Ltd. in 2013. High quality long REBCO coated conductors have been successfully fabricated on flexible polycrystalline metal tapes by PLD plus magnetron sputter and IBAD processes. Under optimized conditions, the IBAD-MgO layers showed pure (0 0 1) orientation and excellent in-plane texture. The in-plane phi-scan rocking curve is 4-6 degrees. AFM observation showed MgO layer had very smooth surface. The RMS is less 1 nm. On the textured MgO layer, sputter deposited single cerium oxide cap-layer showed pure (0 0 1) orientation and excellent in-plane texture of 4-6 degree. Reel-to-reel PLD process with high deposition rate was already scaled up to 100 m/h tape speed. Hundred meters long coated conductor tapes with over 500 A/cm performance have been routinely fabricated. And now, the process optimization for kilometer long coated conductor tapes is underway.

  7. Process-directed self-assembly of multiblock copolymers: Solvent casting vs spray coating

    NASA Astrophysics Data System (ADS)

    Tang, Q.; Tang, J.; Müller, M.

    2016-07-01

    Using computer simulation of a soft, coarse-grained model and self-consistent field theory we investigate how collapsed, globular chain conformations in the initial stages of structure formation, which are produced by spray-coating, affect the single-chain structure and morphology of microphase-separated multiblock copolymers. Comparing spray-coated films with films that start from a disordered state of Gaussian chains, we observe that the collapsed molecular conformations in the initial stage give rise to (1) a smaller fraction of blocks that straddle domains (bridges), (2) a significant reduction of the molecular extension normal to the internal interfaces, and (3) a slightly larger lamellar domain spacing in the final morphology. The relaxation of molecular conformations towards equilibrium is very protracted for both processes - solvent casting and spray coating. These findings illustrate that the process conditions of the copolymer materials may significantly affect materials properties (such as mechanical properties) because the system does not reach thermal equilibrium on the relevant time scales.

  8. Silicanizing Process On Mild Steel Substrate by Using Tronoh Silica Sand: Microstructure, composition and coating growth

    NASA Astrophysics Data System (ADS)

    Y, Yusnenti F. M.; M, Othman; Mustapha, Mazli; I, MohdYusri

    2016-02-01

    A new Silicanizing process on formation of coating on mild steel using Tronoh Silica Sand (TSS) is presented. The process was performed in the temperature range 1000- 1100°C and with varying deposition time of 1-4 hours. Influence of the layer and the substrate constituents on the coating compatibility of the whole silicanized layer is described in detail. Morphology and structure of the silicanized layer were investigated by XRF, XRD and SEM. It is observed that diffusion coatings containing high concentrations of silica which profile distribution of SiO2 in the silicanized layer was encountered and the depth from the surface to the substrate was taken as the layer thickness. The results also depicted that a longer deposition time have tendency to produce a looser and larger grain a hence rougher layer. The silicanized layer composed of FeSi and Fe2SiO4 phases with preferred orientation within the experimental range. It is also found that longer deposition time and higher temperature resulted in an increase in SiO2 concentration on the substrate (mild steel).

  9. Elastoplastic analysis of process induced residual stresses in thermally sprayed coatings

    SciTech Connect

    Chen Yongxiong; Liang Xiubing; Liu Yan; Xu Binshi

    2010-07-15

    The residual stresses induced from thermal spraying process have been extensively investigated in previous studies. However, most of such works were focused on the elastic deformation range. In this paper, an elastoplastic model for predicting the residual stresses in thermally sprayed coatings was developed, in which two main contributions were considered, namely the deposition induced stress and that due to differential thermal contraction between the substrate and coating during cooling. The deposition induced stress was analyzed based on the assumption that the coating is formed layer-by-layer, and then a misfit strain is accommodated within the multilayer structure after the addition of each layer (plastic deformation is induced consequently). From a knowledge of specimen dimensions, processing temperatures, and material properties, residual stress distributions within the structure can be determined by implementing the model with a simple computer program. A case study for the plasma sprayed NiCoCrAlY on Inconel 718 system was performed finally. Besides some similar phenomena observed from the present study as compared with previous elastic model reported in literature, the elastoplastic model also provides some interesting features for prediction of the residual stresses.

  10. Microstructure characterization of oxidation of aluminized coating prepared by a combined process

    NASA Astrophysics Data System (ADS)

    Liu, H. B.; Tao, J.; Xu, J.; Chen, Z. F.; Sun, X. J.; Xu, Z.

    2008-08-01

    Alumina layer is a good candidate for the tritium penetration barrier that is important in the control of tritium losses due to permeation through structural materials used in high-temperature gas-cooled reactors and in fusion reactors. This paper describes the microstructure of the oxide film of the tritium penetration barrier formed on 316L stainless steel, which was prepared by a combined process, namely, aluminizing and oxidizing treatments using a double glow plasma technology. Microstructure and phase structure of the coatings investigated were examined by scanning electronic microscope (SEM), X-ray diffraction analysis (XRD) and transmission electron microscopy (TEM), respectively. The chemical composition and the chemical states of Al, O elements in the oxidation film were identified by X-ray photoelectron spectroscopy (XPS). After aluminization, the typical microstructure of the coating mainly consisted of an outer high aluminum-containing intermetallic compound layer (Fe 2Al 5 and FeAl) and intermediate ferritic stainless steel (α Fe(Al))layer followed by the austenitic substrate. After the combined process, an oxide layer that consisted of Al 2O 3 and spinel FeAl 2O 4 had been successfully formed on the aluminizing coating surface, with an amorphous outmost surface and an underlying subsurface nanocrystalline structure.

  11. Defluoridation of groundwater using aluminum-coated bauxite: Optimization of synthesis process conditions and equilibrium study.

    PubMed

    Salifu, Abdulai; Petrusevski, Branislav; Mwampashi, Emmanuel S; Pazi, Iddi A; Ghebremichael, Kebreab; Buamah, Richard; Aubry, Cyril; Amy, Gary L; Kenedy, Maria D

    2016-10-01

    There is no known effective treatment for fluoride-related health disorders, hence prevention through water defluoridation is necessary. This study explored the possibility of modifying the physico-chemical properties of bauxite, a locally available material in many countries including Ghana, by thermal treatment and an aluminum coating, for water defluoridation. The study mainly focused on investigating the effects of varying synthesis process conditions on the defluoridation efficiency of Granular Aluminum Coated Bauxite (GACB). GACB performed better than raw bauxite (RB) and was able to reduce fluoride concentration in groundwater from 5 ± 0.2 mg/L to ≤ 1.5 mg/L, World Health Organization (WHO) guideline. Based on nonlinear Chi-square (χ(2)) analysis, the best-fitting isotherm model for the fluoride-GACB system was in the order: Freundlich > Redlich-Perterson ≈ Langmuir > Temkin. The fluoride adsorption capacity of GACB (qmax = 12.29 mg/g) based on the Langmuir model was found to be either comparable or higher than the capacities of some reported fluoride adsorbents. Aluminum (Al) coating procedures optimized in this study could therefore be a useful approach for synthesizing an effective fluoride adsorbent using bauxite, a locally available material. Kinetic and isotherm analysis, thermodynamic calculations, as well as FTIR and Raman analysis suggested the mechanism of fluoride adsorption onto GACB was complex and involved both physical adsorption and chemisorption processes. PMID:27327859

  12. Moisture processes accompanying convective activity

    NASA Technical Reports Server (NTRS)

    Sienkiewicz, M. E.; Scoggins, J. R.

    1982-01-01

    A moisture budget analysis was performed on data collected during the AVE 7 (May 2 to 3, 1978) and AVE-SESAME1 (April 10 to 11, 1979) experiments. Local rates-of-change of moisture were compared with average moisture divergence in the same time period. Results were presented as contoured plots in the horizontal and as vertical cross sections. These results were used to develop models of the distribution of moisture processes in the vicinity of convective areas in two layers representing lower and middle tropospheric conditions. Good correspondence was found between the residual term of the moisture budget and actual precipitation.

  13. Microwave-assisted combustion synthesis of nano iron oxide/iron-coated activated carbon, anthracite, cellulose fiber, and silica, with arsenic adsorption studies

    EPA Science Inventory

    Combustion synthesis of iron oxide/iron coated carbons such as activated carbon, anthracite, cellulose fiber and silica is described. The reactions were carried out in alumina crucibles using a Panasonic kitchen microwave with inverter technology, and the reaction process was com...

  14. Preparation of Hydroxyapatite Coating on the Surface of Hollow Glass Microspheres Using a Biomimetic Process

    NASA Astrophysics Data System (ADS)

    Jiao, Yan; Yang, Hai-Ying; Zhang, Ying-Long; Duan, Rong-Shuai; Lu, Yu-Peng

    2014-07-01

    Microcarrier culture technology has attached more attention, especially for scale-up cell culture in the filed of tissue engineering. The present work introduces a microcarrier with hydroxyapatite (HA) on hollow glass microsphere. Hollow glass microspheres with a main composition of SiO2 (55-65 wt.%), Al2O3 (26-35 wt.%), were pretreated by NaOH, on which hydroxyapatite coating was deposited by biomimetic process. The phase composition and morphology were characterized by X-ray diffractometer (XRD), Fourier transform infrared (FTIR) spectroscope, field emission scanning electron microscope (FE-SEM) and high resolution transmission electron microscope (HRTEM), respectively. The results showed that after immersion for 15 days in 1.5 SBF, the uniform and dense HA coating was formed and it has porous surface and low crystallinity.

  15. Development, Processing, and Testing of High-Performance Corrosion-Resistant HVOF Coatings

    SciTech Connect

    Farmer, J; Wong, F; Haslam, J; Estill, J; Branagan, D; Yang, N; Blue, C

    2003-08-26

    New amorphous-metal and ceramic coatings applied by the high-velocity oxy-fuel (HVOF) process may reduce the waste package materials cost of the Yucca Mountain high-level nuclear waste repository by over $4 billion (cost reduction of 27 to 42%). Two critical requirements that have been determined from design analysis are protection in brines that may evolve from the evaporative concentration of pore waters and protection for waste package welds, thereby preventing exposure to environments that might cause stress corrosion cracking (SCC). Our efforts are directed towards producing and evaluating these high-performance coatings for the development of lower cost waste packages, and will leverage a cost-effective collaboration with DARPA for applications involving marine corrosion.

  16. Broadening the Interface Between a Compensation Film and Its Substrate in a Direct Coating Process

    NASA Astrophysics Data System (ADS)

    Yu, Wumin; Foster, Mark

    2011-04-01

    Rigid-rod like aromatic polyimides (PIs) have been used as compensation films to widen viewing angles of liquid crystal displays (LCDs). A new procedure for incorporating the compensation film in the multilayer LCD assembly by directly coating the PI on a substrate film, e.g. triacetate cellulose (TAC), is preferred in industry for its simplicity and cost-effectiveness. Based on experimental results from other systems, it is thought that the adhesion of the PI layer to the TAC substrate should increase with increasing width of the interface between the two. To probe the interface width, sequential solution deposition processes were used to create model bilayer structures. Neutron Reflectivity measurements reveal that the interface width can be substantially increased by depositing the PI layer using a solvent mixture that includes a component which swells the TAC. Since changing coating temperature impacts multiple transport rates, there exists an optimum deposition temperature to maximize interface width.

  17. Influence Of Tool Geometry, Tool Coating And Process Parameters In Thixoextrusion Of Steel

    SciTech Connect

    Knauf, Frederik; Hirt, Gerhard; Immich, Philipp; Bobzin, Kirsten

    2007-04-07

    Thixoextrusion could become one possibility to enlarge the complexity of extruded profiles made of steel. Accordingly semi-solid extrusion experiments of X210CrW12 tool steel using round dies of approximately 15 mm diameter were performed in order to achieve first information concerning possible process windows and process limits. For liquid fractions between 38% and 10%, extrusion press velocities from 10 mm/s to 50 mm/s and dies with novel PVD-coatings no complete solidification during extrusion was achieved. However the collected pieces of the extruded bars showed a fine and evenly distributed globular microstructure.

  18. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping

    NASA Astrophysics Data System (ADS)

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-11-01

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species.Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings

  19. Tuning the surface enhanced Raman scattering activity of gold nanocubes by silver coating

    NASA Astrophysics Data System (ADS)

    Ding, Shu-Jun; Zhu, Jian

    2015-12-01

    Colloidal gold nanocubes coated with a silver nanoshell have been synthesized via the seed mediated growth method. By changing the volume of gold seed and silver nitrate, both the edge length of gold nanocube and the thickness of silver shell could be fine-tuned. The surface-enhanced Raman scattering (SERS) activity of these core-shell structural Au-Ag bimetallic nanocubes has also been investigated by using the rhodamine 6G (R6G) as Raman active probe. It has been found the SERS activity of the silver-coated gold nanocubes greatly depends on their geometry factors. By decreasing the edge length of gold nanocubes or increasing the silver coating thickness, the SERS activity has been greatly enhanced. By comparing with other Raman bands of R6G, the enhancement of the Raman peak corresponding to the Csbnd Csbnd C ring in-plane vibration mode is more sensitive to the geometries of the nanostructure. These improved SERS properties of silver-coated gold nanocubes provide potential application for biologic and chemical sensing based on Raman spectroanalysis.

  20. Livestock Air Treatment Using PVA-Coated Powdered Activated Carbon Biofilter

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Ideal biofilter media provide surface for attachment of microorganisms responsible for removing air-born contaminants while facilitating passage of air. This study evaluated the efficacy of polyvinyl alcohol (PVA)-coated powdered activated carbon particles as a biofiltration medium. This material e...

  1. Livestock air treatment using PVA-coated powdered activated carbon biofilter

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The efficacy of polyvinyl alcohol (PVA) biofilters was studied using bench-scale biofilters and air from aerobically-treated swine manure. The PVA-coated powdered activated carbon particles showed excellent properties as a biofiltration medium: water holding capacity of 1.39 g H2O/g-dry PVA; wet por...

  2. Photocatalytic activity of Ho-doped anatase titanium dioxide coated magnetite.

    PubMed

    Shi, Zhongliang; Xiang, Yongfang; Zhang, Xiaoyan; Yao, Shuhua

    2011-01-01

    A composite photocatalyst (Ho/TiO(2)/Fe(3)O(4)) with Ho-doped anatase titanium dioxide (Ho/TiO(2)) shell and a magnetite core was prepared by coating photoactive Ho/TiO(2) onto a magnetic Fe(3)O(4) core through the hydrolysis of tetrabutyltitanate (Ti(OBu)(4), TBT) in water/oil (w/o) microemulsion with precursors of Ho(NO(3))(3) and TBT in the presence of Fe(3)O(4) nanoparticles. The morphological, structural and optical properties of the prepared samples were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and UV-Vis diffusive reflectance spectroscopy (UV-Vis DRS). The effect of Ho ion content on the photocatalytic activity was studied. The photodegradation behavior of the prepared photocatalyst under UV and visible light was investigated in aqueous solution using methyl orange (MO) as target pollutant. The results showed that the prepared photocatalyst was activated by visible light and used as effective catalyst in photo-oxidation reactions. In addition, the possibility of cyclic usage of the prepared photocatalyst was also confirmed. Moreover, Ho/TiO(2) was tightly bound to Fe(3)O(4) and could be easily recovered from the medium by a simple magnetic process. It can therefore be potentially applied for the treatment of water contaminated by organic pollutants. PMID:21208216

  3. Preparation of biocatalytic nanofibers with high activity and stability via enzyme aggregate coating on polymer nanofibers

    SciTech Connect

    Kim, Byoung Chan; Nair, Sujith; Kim, Jungbae; Kwak, Ja Hun; Grate, Jay W.; Kim, Seong H.; Gu, Man Bock

    2005-04-01

    We have developed a unique approach for the fabrication of enzyme coating on the surface of electrospun polymer nanofibers. This approach employs covalent attachment of seed enzymes onto nanofibers, followed by the glutaraldehyde treatment that crosslinks additional enzymes onto the seed enzyme molecules. These crosslinked enzyme aggregates, covalently attached to the nanofibers via seed enzyme linker, would improve not only the enzyme activity due to increased enzyme loading, but also the enzyme stability. To demonstrate the principle of concept, we fabricated the coating of alpha-chymotrypsin (CT) on the nanofibers electrospun from a mixture of polystyrene and poly(styrene-co-maleic anhydride). The addition of poly(styrene-co-maleic anhydride) makes it much easier to attach the seed enzyme molecules onto electrospun nanofibers without any rigorous functionalization of nanofibers for the attachment of enzymes. The initial activity of final CT coating was 17 and 9 times higher than those of simply-adsorbed CT and covalently-attached CT, respectively. While adsorbed and covalently-attached CT resulted in a serious enzyme leaching during initial incubation in a shaking condition, the CT coating did not show any leaching from the beginning of incubation in the same condition. As a result, the enzyme stability of CT coating was impressively improved with a half-life of 686 days under rigorous shaking while the half-life of covalently-attached CT was only 21 hours. This new approach of enzyme coating with high stability and activity will make a great impact in various applications of enzymes such as bioconversion, bioremediation, and biosensors.

  4. Arsenic (III) adsorption on iron acetate coated activated alumina: thermodynamic, kinetics and equilibrium approach

    PubMed Central

    2013-01-01

    The adsorption potential of iron acetate coated activated alumina (IACAA) for removal of arsenic [As (III)] as arsenite by batch sorption technique is described. IACAA was characterized by XRD, FTIR, EDAX and SEM instruments. Percentage adsorption on IACAA was determined as a function of pH, contact time and adsorbent dose. The study revealed that the removal of As (III) was best achieved at pH =7.4. The initial As (III) concentration (0.45 mg/L) came down to less than 0.01 mg/L at contact time 90 min with adsorbent dose of 1 g/100 mL. The sorption was reasonably explained with Langmuir and Freundlich isotherms. The thermodynamic parameters such as ΔG 0 , ΔH 0 , ΔS 0 and E a were calculated in order to understand the nature of sorption process. The sorption process was found to be controlled by pseudo-second order and intraparticle diffusion models. PMID:24359995

  5. Hygroscopic growth and activation of uncoated and coated soot particles and their relation to ice nucleation

    NASA Astrophysics Data System (ADS)

    Ziese, M.; Henning, S.; Mildenberger, K.; Stratmann, F.; Möhler, O.; Benz, S.; Buchholz, A.; Mentel, Th.; Aida/Lacis-Mobile-Team

    2009-04-01

    Measurements of the hygroscopic growth (HTDMA, LACIS-mobile), activation behavior (DMT-CCNC) - scope of this paper - and ice nucleation (AIDA chamber) were performed to estimate the cloud-forming potential of pure and coated soot particles. Globally, soot particles contribute up to 2.5 % to the atmospheric aerosol. In the framework of the investigations described here, soot particles were generated either applying a graphite-spark-generator (GFG1000) or a flame-soot-generator (Mini-CAST). With respect to the hygroscopic growth and activation behavior, the influences of the carrier-gas (GFG-soot), the OC-content (CAST-soot) and of different coating materials were investigated. Differences in the hygroscopic growth and activation behavior of GFG generated soot particles were found for the two carrier-gases considered. If nitrogen was used, neither hygroscopic growth nor activation were observed. In contrast, when argon was used, particles featured a slight hygroscopic growth and were easier to activate. Hygroscopic growth increases with decreasing OC-content of the CAST-soot, up to growth factor 1.04 at 98.4 % relative humidity. Lower OC-contents also result in the particles being activated more easily. Coating with sulfuric acid enhances the hygroscopic growth and activation behavior of CAST-soot for different OC-contents. If the soot (GFG & CAST) was coated with dicarboxylic acids (oxalic and succinic acid), no enhancement of hygroscopic growth and activation was observed. This is most likely due to evaporation of the coating material. In comparison to the hygroscopic growth and activation behavior, the same trends were observed in the ice-nucleation behavior. That is, the more active a particle is as cloud condensation nuclei, the better it functions as ice nuclei. GFG-soot with argon as carrier-gas acts as a better ice nuclei than GFG-soot with nitrogen. For the CAST-soot the ice-nucleation activity decreases with increasing OC-content. Coating with sulfuric acid

  6. Study of major factors to affect photoresist profile on developable bottom anti-reflective coating process

    NASA Astrophysics Data System (ADS)

    Roh, Hyo Jung; Ju, Dong Kyu; Kim, Hyun Jin; Kim, Jaehyun

    2011-04-01

    As critical dimensions continue to shrink in lithography, new materials will be needed to meet the new demands imposed by this shrinkage. Recently, there are needs for novel materials with various substrates and immersing process, including double patterning process, a high resolution implant process, and so on. Among such materials, Developable Bottom Anti-reflective Coating material (DBARC) is a good candidate for high resolution implant application as well as double patterning. DBARC should have reflectivity control function as an ordinary BARC, as well as an appropriate solubility in TMAH-based conventional developer after exposure and bake process. The most distinguished advantage of DBARC is to skip BARC etch process that is required in normal BARC process. In spite of this advantage, the photoresist profile on DBARC could be influenced by components and process conditions of DBARC. Several groups have tried to solve this issue to implement DBARC to new process. We have studied material-related factors affecting photoresist profiles, such as a polymer, photo-acid generators (PAGs), and additives. And we explored the effect of process condition for photoresist and DBARC. In case of polymer, we studied the effect of dissolution rate in developer and crosslinking functionality. For PAGs and additives, the effect of acid diffusivity and cross-linking degree according to their bulkiness were examined. We also evaluated coated film stability in a photoresist solvent after BARC bake process and compared lithographic performance of various DBARC formulations. In addition, the effect of photoresist profile with bake condition of photoresist and DBARC were investigated. In this paper, we will demonstrate the most influential factors of DBARC to photoresist profile and suggest the optimum formulation and process condition for DBARC application.

  7. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping.

    PubMed

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-12-21

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species. PMID:26575987

  8. Process for producing a well-adhered durable optical coating on an optical plastic substrate. [abrasion resistant polymethyl methacrylate lenses

    NASA Technical Reports Server (NTRS)

    Kubacki, R. M. (Inventor)

    1978-01-01

    A low temperature plasma polymerization process is described for applying an optical plastic substrate, such as a polymethyl methacrylate lens, with a single layer abrasive resistant coating to improve the durability of the plastic.

  9. Fabrication of silver-coated cobalt ferrite nanocomposite and the study of its antibacterial activity

    NASA Astrophysics Data System (ADS)

    Kooti, M.; Saiahi, S.; Motamedi, H.

    2013-05-01

    A new silver coated cobalt ferrite nanocomposite, Ag@CoFe2O4, was prepared by a two-step procedure. In the first step, cobalt ferrite nanoparticles were synthesized by a combustion method using glycine as a fuel. This ferrite was then coated with nanosilver via chemical reduction of Ag+ solution. The as-synthesized Ag@CoFe2O4 was characterized by X-ray diffraction, transmission electron microscopy, and vibrating sample magnetometer. The antibacterial activity of this composite was investigated against some Gram-positive and Gram-negative bacteria and compared with those of silver nanoparticles and some standard antibacterial drugs.

  10. A New Approach of Improving Rain Erosion Resistance of Nanocomposite Sol-Gel Coatings by Optimization Process Factors

    NASA Astrophysics Data System (ADS)

    Hojjati Najafabadi, Akbar; Shoja Razavi, Reza; Mozaffarinia, Reza; Rahimi, Hamed

    2014-05-01

    Erosion protection nanocomposite sol-gel coatings based on tetraethylorthosilicate (TEOS) and 3-glycidoxypropyltrimethoxisilane (GPTMS) are prepared and characterized to protect marine structures susceptible to damage caused by liquid impact, e.g., the submarine body. This study focuses on the optimization of compositional and process parameters of transparent hybrid nanocomposite sol-gel coatings resistant to rain erosion by using statistical design of experimental methodology (DoE) based on Taguchi orthogonal design. The impact of compositional and process parameters of the coatings on the erosion protection performance is investigated by five-factor-four-level design methodology. Hybrid coatings were deposited on AA5083 by a dip coating technique. Optimization coatings are analyzed regarding their adhesion (pull-off), flexibility (impact and mandrel bending), hardness (pencil), wear (Taber wear index), and rain erosion resistance (stationary sample erosion test). The surface morphology and roughness were studied by field-emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM). The optimization coatings showed excellent flexibility and adhesion to the substrate with smooth nanostructure surface; the RMS surface roughness was 1.85 nm. The evaluation of the result obtained from abrasion shows cohesive and interfacial wear with abrasive and adhesive mechanisms, respectively. Liquid impact results show cohesive failure of the coatings without any sign of delamination.

  11. Laser removal of TiN coatings from WC micro-tools and in-process monitoring

    NASA Astrophysics Data System (ADS)

    Marimuthu, S.; Kamara, A. M.; Whitehead, D.; Mativenga, P.; Li, L.

    2010-11-01

    Current environmental challenges require sustainable and extended use and re-use of materials. For example, the service life of engineering tooling can be extended by using thin film coatings such as titanium nitride (TiN). However, when errors arise in the coating process or when the tooling needs to be re-used it is necessary to remove the coating. Decoating is also useful when a large batch of cutting tools needs to be re-directed for a different application, which requires a new generation of coating. Existing technology uses chemical methods which are not environmentally friendly or ideal for selective removal. In this work, excimer laser striping of TiN from coated tungsten carbide (WC) micro-tools has been demonstrated as a viable alternative to chemical methods. Also, in order to raise the integrity of the decoating process and to make the process more accurate and reliable, two online monitoring systems were developed exploiting probe beam reflection (PBR) and laser plume emission spectroscopy (PES). The online monitoring system facilitated a simultaneous prediction of surface elements as coating layers are progressively removed and ensures better control over the laser irradiation process so as to avoid under or over stripping of the coating.

  12. Deposition of various metal, ceramic, and cermet coatings by an industrial-scale large area filtered arc deposition process

    SciTech Connect

    Gorokhovsky, V.; Bowman, C.; VanVorous, D.; Wallace, J.

    2009-07-15

    Nearly defect-free nitride, carbide, and oxiceramic coatings have been deposited by a unidirectional dual large area filtered arc deposition (LAFAD) process. One LAFAD dual arc vapor plasma source was used in both gas ionization and coating deposition modes with and without vertical magnetic rastering of the plasma flow. Substrates made of different metal alloys, as well as carbide and ceramics, were installed at different vertical positions on the 0.5 m diameter turntable of the industrial-scale batch coating system which was rotated at 12 rpm to assess deposition rates and coating thickness uniformity. Targets of the same or different compositions were installed on the primary cathodic arc sources of the LAFAD plasma source to deposit a variety of coating compositions by mixing the metal vapor and reactive gaseous components in a magnetically confined, strongly ionized plasma flow with large kinetic energy. The maximum deposition rate typically ranged from 1.5 {mu}m/h for TiCr/TiCrN to 2.5 {mu}m/h for Ti/TiN multilayer and AlN single layer coatings, and up to 6 {mu}m/h for AlCr-based oxiceramic coatings for primary cathode current ranging from 120 to 140 A. When the arc current was increased to 200 A, the deposition rates of TiN-based coatings were as high as 5 {mu}m/h. The vertical coating thickness uniformity was {+-}15% inside of a 150 mm area without vertical rastering. Vertical rastering increased the uniform coating deposition area up to 250 mm. The coating thickness distribution was well correlated with the output ion current distribution as measured by a multisection ion collector probe. Coatings were characterized for thickness, surface profile, adhesion, hardness, and elemental composition. Estimates of electrical resistivity indicated good dielectric properties for most of the TiCrAlY-based oxiceramic, oxinitride, and nitride coatings. The multielement LAFAD plasma flow consisting of fully ionized metal vapor with a reactive gas ionization rate in

  13. Improved cell activity on biodegradable photopolymer scaffolds using titanate nanotube coatings.

    PubMed

    Beke, S; Barenghi, R; Farkas, B; Romano, I; Kőrösi, L; Scaglione, S; Brandi, F

    2014-11-01

    The development of bioactive materials is in the premise of tissue engineering. For several years, surface functionalization of scaffolds has been one of the most promising approaches to stimulate cellular activity and finally improve implant success. Herein, we describe the development of a bioactive composite scaffold composed of a biodegradable photopolymer scaffold and titanate nanotubes (TNTs). The biodegradable photopolymer scaffolds were fabricated by applying mask-projection excimer laser photocuring at 308 nm. TNTs were synthesized and then spin-coated on the porous scaffolds. Upon culturing fibroblast cells on scaffolds, we found that nanotubes coating affects cell viability and proliferation demonstrating that TNT coatings enhance cell growth on the scaffolds by further improving their surface topography. PMID:25280677

  14. Energetics of active transport processes.

    PubMed

    Essig, A; Caplan, S R

    1968-12-01

    Discussions of active transport usually assume stoichiometry between the rate of transport J(+) and the metabolic rate J(r). However, the observation of a linear relationship between J(+) and J(r) does not imply a stoichiometric relationship, i.e., complete coupling. Since coupling may possibly be incomplete, we examine systems of an arbitrary degree of coupling q, regarding stoichiometry as a limiting case. We consider a sodium pump, with J(+) and J(r) linear functions of the electrochemical potential difference, -X(+), and the chemical affinity of the metabolic driving reaction, A. The affinity is well defined even for various complex reaction pathways. Incorporation of a series barrier and a parallel leak does not affect the linearity of the composite observable system. The affinity of some region of the metabolic chain may be maintained constant, either by large pools of reactants or by regulation. If so, this affinity can be evaluated by two independent methods. Sodium transport is conveniently characterized by the open-circuit potential (Deltapsi)(I=0) and the natural limits, level flow (J(+))(X+=0), and static head X(0) (+) = (X(+))(J+=0). With high degrees of coupling -X(0) (+)/F approaches the electromotive force E(Na) (Ussing); -X(0) (+)/F cannot be identified with ((RT/F) ln f)(X+=0), where f is the flux ratio. The efficiency eta = -J(+)X(+)/J(r)A is of significance only when appreciable energy is being converted from one form to another. When either J(+) or -X(+) is small eta is low; the significant parameters are then the efficacies epsilon(J+) = J(+)/J(r)A and epsilon(X+) = -X(+)/J(r)A, respectively maximal at level flow and static head. Leak increases both J(+) and epsilon(J+) for isotonic saline reabsorption, but diminishes -X(0) (+) and epsilon(Xfemale symbol). Electrical resistance reflects both passive parameters and metabolism. Various fundamental relations are preserved despite coupling of passive ion and water flows. PMID:5713453

  15. Evaluation of Caesalpinia bonduc seed coat extract for anti-inflammatory and analgesic activity

    PubMed Central

    Kannur, Dayanand M.; Paranjpe, Mukta P.; Sonavane, Lalit V.; Dongre, Prerana P.; Khandelwal, Kishanchand R.

    2012-01-01

    In the present work, Caesalpinia bonduc seed coat extract (CBSCE) has been evaluated for anti-inflammatory and analgesic activity C. bonduc seeds have been attributed with anti-inflammatory and analgesic properties in the folklore medicine. Here in our study, we have tried to carry out the systematic evaluation of the seed coat extract of C. bonduc to substantiate these claims. C. bonduc seed coat was extracted with 95% ethanol and concentrated; further, the extract was screened for anti-inflammatory and analgesic activity. The studies were carried using Carrageenan-induced Paw Edema, Egg albumin-induced paw edema, Eddy's Hot Plate Test, Tail Immersion Method so as to prove acclaimed properties. The data was analyzed statistically by Students’ ‘t’ test. The results indicate that seed coat extract has the ability to decrease the induced inflammation at varied doses in Carrageenan model as well as in the Egg albumin model in rats. The antinociceptive results indicate that the extract has the ability to increase the pain threshold of the animals and reduce the pain factor, thereby inducing analgesia. Thus, it can be concluded that CBSCE posses analgesic and anti-inflammatory activity. PMID:23057003

  16. Novel Active Surface Prepared by Embedded Functionalized Clays in an Acrylate Coating.

    PubMed

    Xia, Yining; Ghasemlou, Mehran; Rubino, Maria; Auras, Rafael; Baghdachi, Jamil

    2015-11-11

    The research on a self-decontaminating surface has received significant attention because of the growth of pathogenic microorganisms on surfaces. In this study, a novel and simple technique for producing an active surface with antimicrobial functionality is demonstrated. A tethering platform was developed by grafting the biocide ampicillin (Amp) to a nanoclay and dispersing the nanoclay in a UV-curable acrylate coating applied on polypropylene films as the substrate. A coupling agent, [3-(glycidyloxy)propyl]trimethoxysilane, was used as a linker between the nanoclay and Amp. The Amp-functionalized clay was further modified with an organic surfactant to improve the compatibility with the coating. Several characterization assays, such as Fourier infrared transform analysis, thermogravimetric analysis, and X-ray diffraction, were conducted to confirm the presence of Amp in the nanoclay. Transmission electron microscopy images revealed that the clay particles were well dispersed in the coating and had a partial exfoliated morphology. The active coating surface was effective in inhibiting the growth of Gram-positive Listeria monocytogenes and Gram-negative Salmonella Typhimurium via contact. These findings suggest the potential for the development of active surfaces with the implementation of nanotechnology to achieve diverse functionalities. PMID:26488557

  17. Volatile species in halide-activated-diffusion coating packs

    NASA Technical Reports Server (NTRS)

    Bianco, Robert; Rapp, Robert A.; Jacobson, Nathan S.

    1992-01-01

    An atmospheric pressure sampling mass spectrometer was used to identify the vapor species generated in a halide-activated cementation pack. Pack powder mixtures containing a Cr-Al binary masteralloy powder, an NH4Cl activator salt, and either ZrO2 or Y2O3 (or neither) were analyzed at 1000 C. Both the equilibrium calculations for the pack and mass spectrometer results indicated that volatile AlCl(x) and CrCl(y) species were generated by the pack powder mixture; in packs containing the reactive element oxide, volatile ZrCl(z) and YCl(w) species were formed by the conversion of their oxide sources.

  18. Effect of shim configuration on internal die flows for non-Newtonian coating liquids in slot coating process

    NASA Astrophysics Data System (ADS)

    Jin, Guang Lin; Ahn, Won-Gi; Kim, See Jo; Nam, Jaewook; Jung, Hyun Wook; Hyun, Jae Chun

    2016-05-01

    In this study, a strategy for designing optimal shim configuration inside a slot die is suggested to assure the uniform coating flow distribution of various non-Newtonian shear-thinning liquids at the die exit in a slot coating system. Flow patterns of non-Newtonian liquids inside the slot die, via three-dimensional computations, have been compared using various shim geometries which can adjust the flow region in a slot manifold. The rather non-uniform (parabolic) velocity distributions of shear-thinning liquids at the die exit under the basic shim condition could be effectively flattened by the modification of shim geometry without the change of die manifold structure. Dimensions of hybrid shims for controlling flow features at edge and center regions within slit channel are positively tuned, according to the shear-thinning level of coating liquids.

  19. Rheological of chocolate-flavored, reduced-calories coating as a function of conching process.

    PubMed

    Medina-Torres, Luis; Sanchez-Olivares, Guadalupe; Nuñez-Ramirez, Diola Marina; Moreno, Leonardo; Calderas, Fausto

    2014-07-01

    Continuous flow and linear viscoelasticity rheology of chocolate coating is studied in this work using fat substitute gums (xanthan, GX). An alternative conching process, using a Rotor-Estator (RE) type impeller, is proposed. The objective is to obtain a chocolate coating material with improved flow properties. Characterization of the final material through particle size distribution (PSD), differential scanning calorimetry (DSC) and proximal analysis is reported. Particle size distribution of the final material showed less polydispersity and therefore, greater homogeneity; fusion points were also generated at around 20 °C assuming crystal type I (β'2) and II (α). Moreover, the final material exhibited crossover points (higher structure material), whereas the commercial brand chocolate used for comparison did not. The best conditions to produce the coating were maturing of 36 h and 35 °C, showing crossover points around 76 Pa and a 0.505 solids particle dispersion (average particle diameter of 0.364 μm), and a fusion point at 20.04 °C with a ΔHf of 1.40 (J/g). The results indicate that xanthan gum is a good substitute for cocoa butter and provides stability to the final product. PMID:24966441

  20. Plasma post-processing of diamond-like carbon nano-coated long-period gratings

    NASA Astrophysics Data System (ADS)

    Śmietana, Mateusz; Krysiński, Adrian; Bock, Wojtek J.; Mikulic, Predrag

    2013-09-01

    This work presents an application of reactive ion etching (RIE) for effective tuning of spectral response and the refractive-index (RI) sensitivity of diamond-like carbon (DLC) nano-coated long-period gratings (LPGs). The technique allows for an efficient and well controlled etching of the DLC by means of O2 and CF4 plasma. The effect of DLC nanocoating etching on spectral properties of the LPGs is discussed. We correlated the decrease in DLC thickness with the shift of the LPG resonance wavelength. The thinning of the overlay effectively changes the distribution of the cladding modes and thus it also has an impact on the device's RI sensitivity. The advantage of this approach is a capability for post-processing of the nano-coated structures with a good precision (etching rate from 4.6 to 8.1 nm/min for O2 plasma), cleaning the samples and their re-coating according to requested needs.

  1. DNA-Coated Microbubbles with Biochemically-Tunable Ultrasound Contrast Activity

    PubMed Central

    Nakatsuka, Matthew A.; Hsu, Mark J.

    2013-01-01

    Changing the mechanical properties of the microbubble shell in response to a biochemical stimulus leads to vast changes in both ultrasound-induced bubble dynamics and contrast-enhanced ultrasound imaging. Here, DNA-coated microbubbles are shown to be a simple and highly versatile platform that can silence and re-activate contrast activity in response to the introduction and removal of biochemical stimuli. PMID:21956383

  2. Coating process and early stage adhesion evaluation of poly(2-hydroxy-ethyl-methacrylate) hydrogel coating of 316L steel surface for stent applications.

    PubMed

    Indolfi, Laura; Causa, Filippo; Netti, Paolo Antonio

    2009-07-01

    In this study, a spray-coating method has been set up with the aim to control the coating of poly(2-hydroxy-ethyl-methacrylate) (pHEMA), an hydrophilic polymeric hydrogel, onto the complex surface of a 316L steel stent for percutaneous coronary intervention (PCI). By varying process parameters, tuneable thicknesses, from 5 to 20 microm, have been obtained with uniform and homogeneous surface without crack or bridges. Surface characteristics of pHEMA coating onto metal surface have been investigated through FTIR-ATR, contact angle measurement, SEM, EDS and AFM. Moreover, results from Single-Lap-Joint and Pull-Off adhesion tests as well as calorimetric analysis of glass transition temperature suggested that pHEMA deposition is firmly adhered on metallic surface. The pHEMA coating evaluation of roughness, wettability together with its morphological and chemical stability after three cycles of expansion-crimping along with preliminary results after 6 months demonstrates the suitability of the coating for surgical implantation of stent. PMID:19267260

  3. Improving material-specific dispense processes for low-defect coatings

    NASA Astrophysics Data System (ADS)

    Brakensiek, Nick; Braggin, Jennifer; Berron, John; Ramirez, Raul; Anderson, Karl; Smith, Brian

    2011-04-01

    The drive to smaller, less expensive, and faster devices requires radical changes in material development. The increased material requirements drive complex processes that in turn drive equipment requirements. For the photolithography area this demand for improved materials is seen in growing requests for device level-specific tuning of organic bottom antireflective coatings (BARCs) or photoresists for certain imaging requirements, such as numerical aperture, immersion conditions, and optical parameters. To test and utilize the myriad of BARC materials, there is a need to install them on a coater-track quickly and efficiently. Installation typically requires a new filter installation, dispense line cleaning, and usually a minimum of 8-10 L of material to clear out bubbles and other nuisance defects before coating test wafers. As the number of materials increases, the ability to quickly prime a new filter becomes increasingly important. In this study, the Entegris IntelliGen® Mini dispense system was utilized to test various pump priming processes to ultimately minimize the volume purged to reach a defect baseline. In addition, the impacts of the filter media and filter retention on priming efficiency were studied. Results show that priming processes that were not matched to the filter in use could actually cause the defects to increase during the process, thus requiring additional purging to reach baseline, and thereby negating any time or volume savings. Properly programmed priming recipes reduced the purging time and the purging volume by 50-70%.

  4. Oxidation resistant high temperature thermal cycling resistant coatings on silicon-based substrates and process for the production thereof

    DOEpatents

    Sarin, Vinod K.

    1990-01-01

    An oxidation resistant, high temperature thermal cycling resistant coated ceramic article for ceramic heat engine applications. The substrate is a silicon-based material, i.e. a silicon nitride- or silicon carbide-based monolithic or composite material. The coating is a graded coating of at least two layers: an intermediate AlN or Al.sub.x N.sub.y O.sub.z layer and an aluminum oxide or zirconium oxide outer layer. The composition of the coating changes gradually from that of the substrate to that of the AlN or Al.sub.x N.sub.y O.sub.z layer and further to the composition of the aluminum oxide or zirconium oxide outer layer. Other layers may be deposited over the aluminum oxide layer. A CVD process for depositing the graded coating on the substrate is also disclosed.

  5. Oxidation resistant high temperature thermal cycling resistant coatings on silicon-based substrates and process for the production thereof

    DOEpatents

    Sarin, V.K.

    1990-08-21

    An oxidation resistant, high temperature thermal cycling resistant coated ceramic article for ceramic heat engine applications is disclosed. The substrate is a silicon-based material, i.e. a silicon nitride- or silicon carbide-based monolithic or composite material. The coating is a graded coating of at least two layers: an intermediate AlN or Al[sub x]N[sub y]O[sub z] layer and an aluminum oxide or zirconium oxide outer layer. The composition of the coating changes gradually from that of the substrate to that of the AlN or Al[sub x]N[sub y]O[sub z] layer and further to the composition of the aluminum oxide or zirconium oxide outer layer. Other layers may be deposited over the aluminum oxide layer. A CVD process for depositing the graded coating on the substrate is also disclosed.

  6. In vitro antiplasmodial activity of PDDS-coated metal oxide nanoparticles against Plasmodium falciparum

    NASA Astrophysics Data System (ADS)

    Jacob Inbaneson, Samuel; Ravikumar, Sundaram

    2013-06-01

    Malaria is the most important parasitic disease, leading to annual death of about one million people and the Plasmodium falciparum develops resistant to well-established antimalarial drugs. The newest antiplasmodial drug from metal oxide nanoparticles helps in addressing this problem. Commercial nanoparticles such as Fe3O4, MgO, ZrO2, Al2O3 and CeO2 coated with PDDS and all the coated and non-coated nanoparticles were screened for antiplasmodial activity against P. falciparum. The Al2O3 nanoparticles (71.42 ± 0.49 μg ml-1) showed minimum level of IC50 value and followed by MgO (72.33 ± 0.37 μg ml-1) and Fe3O4 nanoparticles (77.23 ± 0.42 μg ml-1). The PDDS-Fe3O4 showed minimum level of IC50 value (48.66 ± 0.45 μg ml-1), followed by PDDS-MgO (60.28 ± 0.42 μg ml-1) and PDDS-CeO2 (67.06 ± 0.61 μg ml-1). The PDDS-coated metal oxide nanoparticles showed superior antiplasmodial activity than the non-PDDS-coated metal oxide nanoparticles. Statistical analysis reveals that, significant in vitro antiplasmodial activity ( P < 0.05) was observed between the concentrations and time of exposure. The chemical injury to erythrocytes showed no morphological changes in erythrocytes by the nanoparticles after 48 h of incubation. It is concluded from the present study that, the PDDS-Fe3O4 showed good antiplasmodial activity and it might be used for the development of antiplasmodial drugs.

  7. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  8. Controlled deposition of plasma activated coatings on zirconium substrates

    NASA Astrophysics Data System (ADS)

    Akhavan, Behnam; Bilek, Marcela

    2015-12-01

    Zirconium-based alloys are promising materials for orthopedic prostheses due to their low toxicity, superb corrosion resistivity, and favorable mechanical properties. The integration of such bio-implantable devices with local host tissues can strongly be improved by the development of a plasma polymerized acetylene and nitrogen (PPAN) that immobilizes bio-active molecules. The surface chemistry of PPAN is critically important as it plays a key role in affecting the surface free energy that alters the functionality of bio-active molecules at the surface. The cross-linking degree of PPAN is another key property that directly influences the water-permeability and thus also the stability of films in aqueous media. In this study we demonstrate that by simply tuning the zirconium bias voltage, control over the surface chemistry and cross-linking degree of PANN is achieved.

  9. Optical coherence tomography as a novel tool for in-line monitoring of a pharmaceutical film-coating process.

    PubMed

    Markl, Daniel; Hannesschläger, Günther; Sacher, Stephan; Leitner, Michael; Khinast, Johannes G

    2014-05-13

    Optical coherence tomography (OCT) is a contact-free non-destructive high-resolution imaging technique based on low-coherence interferometry. This study investigates the application of spectral-domain OCT as an in-line quality control tool for monitoring pharmaceutical film-coated tablets. OCT images of several commercially-available film-coated tablets of different shapes, formulations and coating thicknesses were captured off-line using two OCT systems with centre wavelengths of 830nm and 1325nm. Based on the off-line image evaluation, another OCT system operating at a shorter wavelength was selected to study the feasibility of OCT as an in-line monitoring method. Since in spectral-domain OCT motion artefacts can occur as a result of the tablet or sensor head movement, a basic understanding of the relationship between the tablet speed and the motion effects is essential for correct quantifying and qualifying of the tablet coating. Experimental data was acquired by moving the sensor head of the OCT system across a static tablet bed. Although examining the homogeneity of the coating turned more difficult with increasing transverse speed of the tablets, the determination of the coating thickness was still highly accurate at a speed up to 0.7m/s. The presented OCT setup enables the investigation of the intra- and inter-tablet coating uniformity in-line during the coating process. PMID:24503229

  10. Development of processing procedures for advanced silicon solar cells. [antireflection coatings and short circuit currents

    NASA Technical Reports Server (NTRS)

    Scott-Monck, J. A.; Stella, P. M.; Avery, J. E.

    1975-01-01

    Ten ohm-cm silicon solar cells, 0.2 mm thick, were produced with short circuit current efficiencies up to thirteen percent and using a combination of recent technical advances. The cells were fabricated in conventional and wraparound contact configurations. Improvement in cell collection efficiency from both the short and long wavelengths region of the solar spectrum was obtained by coupling a shallow junction and an optically transparent antireflection coating with back surface field technology. Both boron diffusion and aluminum alloying techniques were evaluated for forming back surface field cells. The latter method is less complicated and is compatible with wraparound cell processing.

  11. Process for the formation of wear- and scuff-resistant carbon coatings

    DOEpatents

    Malaczynski, Gerard W.; Qiu, Xiaohong; Mantese, Joseph V.; Elmoursi, Alaa A.; Hamdi, Aboud H.; Wood, Blake P.; Walter, Kevin C.; Nastasi, Michael A.

    1995-01-01

    A process for forming an adherent diamond-like carbon coating on a workpiece of suitable material such as an aluminum alloy is disclosed. The workpiece is successively immersed in different plasma atmospheres and subjected to short duration, high voltage, negative electrical potential pulses or constant negative electrical potentials or the like so as to clean the surface of oxygen atoms, implant carbon atoms into the surface of the alloy to form carbide compounds while codepositing a carbonaceous layer on the surface, bombard and remove the carbonaceous layer, and to thereafter deposit a generally amorphous hydrogen-containing carbon layer on the surface of the article.

  12. Ultrasound influence on the activation step before electroless coating.

    PubMed

    Touyeras, F; Hihn, J Y; Delalande, S; Viennet, R; Doche, M L

    2003-10-01

    This paper is devoted to the electroless plating of non-conductive substrates under ultrasound at 530 kHz. The ultrasonic irradiation is applied to the activation and to the plating steps. Effects are measured by following the final copper thickness obtained in 1 h of plating time, easily correlated to the average plating rate. It appears that ultrasound has a strong influence on the plating rates enhancement, and assumptions can be made that this increase could be linked to the catalyst cleaning. This is confirmed by XPS measurements. PMID:12927613

  13. Interferometric method for in-situ characterization of coating industrial processes

    NASA Astrophysics Data System (ADS)

    Michels, Alexandre F.; Horowitz, Flavio

    2001-09-01

    Optical monitoring (OM) during film production is considered for thermal vacuum and spin coating processes. During spin coating, OM has allowed identification of several phases during film formation, and characterization of the temporal dynamics may improve control and reproducibility in film production. For films grown under high vacuum, optical monitoring allows continuous inspection of the interference signal, with typical determination of optical thicknesses in multiples of quarterwaves. Long trial-and-error procedures are avoided, even under presence of density fluctuations during deposition. Instrumentation and metrologic aspects are presented. Examples are given of liquid film deposition for silicate sol-gel films and silicone oils, as well as of thermal evaporation of ZnSe and ZnS films. In these, we also performed an intercomparative analysis with the post- process, spectrophotometric envelope method. Optical interferometry monitoring is non-destructive, can be integrated to film manufacturing processes, allows precise metrological procedures, and can be applied to the real-time and in situ characterization of a wide variety of non- opaque, liquid or solid, films.

  14. Coating Processes Group (Electrochemical Processes Lab and Vacuum Processes Lab) Materials Fabrication Division. Progress report, November 1982-January 1983. [Coatings development for weapons, lasers, magnetic fusion, and other programs

    SciTech Connect

    Dini, J.W.; Romo, J.G.

    1983-01-31

    Some technical highlights are given for the following programs: Weapons Program - we are continuing to support the aluminum ion plating effort for the W-84 both at Y-12 and in-house; Weapons Program - a number of electroformed parts have been supplied for Crowdie; Nuclear Test Program - heavy support from VPL in vacuum engineering activities for Diamond Ace, Tomme and Cabra; Nuclear Design Program - heavy effort was supplied by VPL in the coating of various foils with lithium fluoride; Laser Program - we are gradually optimizing procedures for producing boron foils for Argus/Dante experiments; MFE Program - a pyrophosphate copper deposit shows potentially interesting properties for RTNS-II applications; Soft X-ray Multilayer Coatings - preliminary results with alternate layers of carbon and tungsten look promising; PERL - chemical milling is being used to mill channels in hydrostatic bearings; and Alpha Claddings - we are actively involved in generating data and providing consultation on this program in conjunction with LODTM.

  15. Effect of Coating Process Condition on High-Temperature Oxidation and Mechanical Failure Behavior for Plasma Sprayed Thermal Barrier Coating Systems

    NASA Astrophysics Data System (ADS)

    Takahashi, Satoru; Yoshiba, Masayuki; Harada, Yoshio

    In order to clarify the thermal and/or mechanical failure behavior of the plasma sprayed thermal barrier coating (TBC) system in connection with their coating characteristics depending on the coating process condition, two kinds of the failure analytical tests were conducted for TBC systems processed under different conditions. One was the high-temperature oxidation test, which was conducted at 1100°C under both the isothermal and thermal cycle conditions. The other was the in-situ observation of mechanical failure behavior, which was conducted under the static loadings at ambient temperature; as the most fundamental aspect, by means of an optical microscopy. It was found that the thermal and mechanical failure behavior of TBC system depends strongly on the top-coat (TC)/bond-coat (BC) interfacial condition, the reheat-treatment (RHT) after spraying and so on. For the TBC system with vacuum plasma sprayed (VPS) BC as well as for that with atmospheric plasma sprayed (APS) BC, in particular, the RHT at an appropriate temperature in Ar atmosphere was found to be effective for improving the oxidation property. For the TBC system with APS-BC, however, it was impossible to prevent the crack growth into the BC interior under the tensile loading in spite of conducting the RHT, since the microdefects such as oxides within the APS-BC tend to provide an easy crack propagation path. Furthermore, it was clarified that the smoothening process on the BC surface is able to prevent perfectly the occurrence of the wart-like oxide during oxidation, but at the same time increases also the risk of the TC spalling under the mechanical loading.

  16. Superomniphobic and easily repairable coatings on copper substrates based on simple immersion or spray processes.

    PubMed

    Rangel, Thomaz C; Michels, Alexandre F; Horowitz, Flávio; Weibel, Daniel E

    2015-03-24

    Textures that resemble typical fern or bracken plant species (dendrite structures) were fabricated for liquid repellency by dipping copper substrates in a single-step process in solutions containing AgNO3 or by a simple spray liquid application. Superhydrophobic surfaces were produced using a solution containing AgNO3 and trimethoxypropylsilane (TMPSi), and superomniphobic surfaces were produced by a two-step procedure, immersing the copper substrate in a AgNO3 solution and, after that, in a solution containing 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDTES). The simple functionalization processes can also be used when the superomniphobic surfaces were destroyed by mechanical stress. By immersion of the wrecked surfaces in the above solutions or by the spray method and soft heating, the copper substrates could be easily repaired, regenerating the surfaces' superrepellency to liquids. The micro- and nanoroughness structures generated on copper surfaces by the deposition of silver dendrites functionalized with TMPSi presented apparent contact angles greater than 150° with a contact angle hysteresis lower than 10° when water was used as the test liquid. To avoid total wettability with very low surface tension liquids, such as rapeseed oil and hexadecane, a thin perfluorinated coating of poly(tetrafluoroethylene) (PTFE), produced by physical vapor deposition, was used. A more efficient perfluorinated coating was obtained when PFDTES was used. The superomniphobic surfaces produced apparent contact angles above 150° with all of the tested liquids, including hexadecane, although the contact angle hysteresis with this liquid was above 10°. The coupling of dendritic structures with TMPSi/PTFE or directly by PFDTES coatings was responsible for the superrepellency of the as-prepared surfaces. These simple, fast, and reliable procedures allow the large area, and cost-effective scale fabrication of superrepellent surfaces on copper substrates for various industrial

  17. Arc-sprayed Coatings for High Temperature Reactors in Titanium Sponge Process

    NASA Astrophysics Data System (ADS)

    Zhang, Z. L.; Gong, X.; Zhang, N. N.

    2015-07-01

    An arc-sprayed composite coating consisted of an under coat Fe25Cr5Al and a top coat Al5Si was sprayed on the reactor wall surface, which is made of mild steel and used for batch production of titanium sponges. After a trial for 15 production cycles, the morphology of the sprayed coating changed greatly into somewhat like a thermal barrier coating. A large number of composite oxides containing aluminum and chromium had been generated in situ within the protective coatings, especially close to the coating/substrate interface. The oxides generated at the interface could improve the bonding of the coating to the steel substrate together with the surface alumina on the coating surface may provide an effective and long-term protection to the steel substrate of reactor at high temperatures.

  18. The behavior of active bactericidal and antifungal coating under visible light irradiation

    NASA Astrophysics Data System (ADS)

    Xiao, Gang; Zhang, Xiaodong; Zhao, Yan; Su, Haijia; Tan, Tianwei

    2014-02-01

    In the present paper, the novel active bactericidal and antifungal coatings (ABAC) have been prepared through the immobilization of Fe-doped TiO2 (anatase) with chitosan. The characterization of ABAC using optical microscope imaging, SEM, AFM and FTIR shows that the Fe doped TiO2 is embedded into the chitosan coating with favorable dispersion through the hydrogen bonds interaction between chitosan molecules and TiO2. The contact angle measurement demonstrated the hydrophilicity of ABAC (θ = 34.5 ± 4.1°). The bactericidal activity of ABAC has been evaluated by inactivating three different test strains: Escherichia coli, Candida albicans and Aspergillus niger which illustrates the apparently higher bactericidal ability than chitosan, Fe-TiO2 and chitosan/TiO2 (pure) under visible light irradiation and its bactericidal activity is lasting for at least 24 h. ABAC showed rapid and efficient antibacterial ability for the three tested strains and its antibacterial ratio in 2 h for E. coli, C. albicans and A. niger was 99.9%, 97.0% and 95.0%, respectively. The prepared chitosan/TiO2 composite emulsion shows favorable storage stability and can be stored up to 1 year without losing its bactericidal activity. ABAC is a low-cost and eco-friendly antibacterial coating products and promising for domestic, medical and industrial applications.

  19. Single Particle Tracking Reveals that EGFR Signaling Activity Is Amplified in Clathrin-Coated Pits

    PubMed Central

    Ibach, Jenny; Radon, Yvonne; Gelléri, Márton; Sonntag, Michael H.; Brunsveld, Luc; Bastiaens, Philippe I. H.; Verveer, Peter J.

    2015-01-01

    Signaling from the epidermal growth factor receptor (EGFR) via phosphorylation on its C-terminal tyrosine residues requires self-association, which depends on the diffusional properties of the receptor and its density in the plasma membrane. Dimerization is a key event for EGFR activation, but the role of higher order clustering is unknown. We employed single particle tracking to relate the mobility and aggregation of EGFR to its signaling activity. EGFR mobility alternates between short-lived free, confined and immobile states. In the immobile state, EGFR tends to aggregate in clathrin-coated pits, which is further enhanced in a phosphorylation-dependent manner and does not require ligand binding. EGFR phosphorylation is further amplified by cross-phosphorylation in clathrin-coated pits. Because phosphorylated receptors can escape from the pits, local gradients of signaling active EGFR are formed. These results show that amplification of EGFR phosphorylation by receptor clustering in clathrin-coated pits supports signal activation at the plasma membrane. PMID:26575183

  20. Solvent-free synthesis, coating and morphogenesis of conductive polymer materials through spontaneous generation of activated monomers.

    PubMed

    Muramatsu, Ryo; Oaki, Yuya; Kuwabara, Kento; Hayashi, Kosei; Imai, Hiroaki

    2014-10-14

    Synthesis, coating, and morphogenesis of conductive polymers were achieved on a variety of substrates through spontaneous generation of activated monomer vapors under ambient pressure and low temperature conditions. The present approach facilitates the generation of complex hierarchical morphologies and the conductive coating for improvement of electrochemical properties. PMID:25145680

  1. Antimicrobial activity of allyl isothiocyanate used to coat biodegradable composite films as affected by storage and handling conditions

    Technology Transfer Automated Retrieval System (TEKTRAN)

    We evaluated the effects of storage and handling conditions on the antimicrobial activity of biodegradable composite films (polylactic acid and sugar beet pulp) coated with allyl isothiocyanate (AIT). Polylactic acid (PLA) and chitosan were incorporated with AIT and coated on one side of the film. T...

  2. Antibacterial ability and osteogenic activity of porous Sr/Ag-containing TiO2 coatings.

    PubMed

    He, Xiaojing; Zhang, Xiangyu; Bai, Long; Hang, Ruiqiang; Huang, Xiaobo; Qin, Lin; Yao, Xiaohong; Tang, Bin

    2016-01-01

    Implant-associated infection and poor osseointegration remains a major clinical challenge in Ti-based implant materials. A versatile strategy to endow Ti-based implants with long-term antibacterial ability as well as better osteogenic activity is highly desirable for high quality implantation. Strontium (Sr) has been shown to be a significant element to favor bone growth by promoting new bone formation and inhibiting bone resorption. In this study, a novel duplex-treatment technique encompassing magnetron sputtering with micro-arc oxidation is utilized to fabricate porous Sr/Ag-containing TiO2 coatings loaded with different concentrations of Ag and Sr. All coatings are porous with pore size less than 5 µm. Ag is primarily distributed homogeneously inside the pores, and the concentrations of Ag in Sr/Ag-containing TiO2 coatings with low and high Ag contents are 0.40 at.% and 0.83 at.% respectively. We have demonstrated that this kind of coating displays long-lasting antibacterial ability even up to 28 d due to the incorporation of Ag. Further, Sr/Ag-containing TiO2 coatings with optimum Ag and Sr contents revealed good cytocompatibility, enhanced osteoblast spreading and osseointegration, which stemmed primarily from the synergistic effect exerted by the porous surface topography and the bioactive element Sr. However, this study has also identified, for the first time, that proper addition of Ag would further facilitate osteogenic effects. Besides, Sr may be able to alleviate the potential cytotoxic effect of excessive Ag. Thus, integration of optimum functional elements Ag and Sr into Ti-based implant materials would be expected to expedite osseointegration while simultaneously sustaining long-term antibacterial activity, which would provide new insights for relevant fundamental investigations and biomedical applications. PMID:27508428

  3. [Emission characteristics and safety evaluation of volatile organic compounds in manufacturing processes of automotive coatings].

    PubMed

    Zeng, Pei-Yuan; Li, Jian-Jun; Liao, Dong-Qi; Tu, Xiang; Xu, Mei-Ying; Sun, Guo-Ping

    2013-12-01

    Emission characteristics of volatile organic compounds (VOCs) were investigated in an automotive coating manufacturing enterprise. Air samples were taken from eight different manufacturing areas in three workshops, and the species of VOCs and their concentrations were measured by gas chromatography-mass spectrometry (GC-MS). Safety evaluation was also conducted by comparing the concentration of VOCs with the permissible concentration-short term exposure limit (PC-STEL) regulated by the Ministry of Health. The results showed that fifteen VOCs were detected in the indoor air of the automotive coatings workshop, including benzene, toluene, ethylbenzene, xylene, ethyl acetate, butyl acetate, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, trimethylbenzene and ethylene glycol monobutyl ether, Their concentrations widely ranged from 0.51 to 593.14 mg x m(-3). The concentrations of TVOCs were significantly different among different manufacturing processes. Even in the same manufacturing process, the concentrations of each component measured at different times were also greatly different. The predominant VOCs of indoor air in the workshop were identified to be ethylbenzene and butyl acetate. The concentrations of most VOCs exceeded the occupational exposure limits, so the corresponding control measures should be taken to protect the health of the workers. PMID:24640895

  4. Estimation of magnetic relaxation property for CVD processed YBCO-coated conductors

    NASA Astrophysics Data System (ADS)

    Takahashi, Y.; Kiuchi, M.; Otabe, E. S.; Matsushita, T.; Shikimachi, K.; Watanabe, T.; Kashima, N.; Nagaya, S.

    2010-11-01

    Ion Beam Assist Deposition/Chemical Vapor Deposition(IBAD/CVD)-processed YBCO-coated conductors with high critical current density Jc at high magnetic fields are expected to be applied to superconducting equipments such as superconducting magnetic energy storage (SMES). For application to superconducting magnet in SMES one of the most important properties for superconductors is the relaxation property of superconducting current. In this paper, the relaxation property is investigated for IBAD/CVD-processed YBCO-coated conductors of the superconducting layer in the range of 0.18-0.90 μm. This property can be quantitatively characterized by the apparent pinning potential, U0∗. It is found that U0∗ takes a smaller value due to the two-dimensional pinning mechanism at high magnetic fields for conductor with thinner superconducting layer. Although U0∗ decreases with increasing thickness at low magnetic fields at 20 K, it increases at high magnetic fields. The results are theoretically explained by the model of the flux creep and flow based on the dimensionality of flux pinning. Scaling analysis is examined for the dependence of U0∗ on the magnetic field, temperature and the layer thickness.

  5. Gold coated ferric oxide nanoparticles based disposable magnetic genosensors for the detection of DNA hybridization processes.

    PubMed

    Loaiza, Óscar A; Jubete, Elena; Ochoteco, Estibalitz; Cabañero, German; Grande, Hans; Rodríguez, Javier

    2011-01-15

    In this article, a disposable magnetic DNA sensor using an enzymatic amplification strategy for the detection of specific hybridization processes, based on the coupling of streptavidin-peroxidase to biotinylated target sequences, has been developed. A thiolated 19-mer capture probe was attached to gold coated ferric oxide nanoparticles and hybridization with the biotinylated target was allowed to proceed. Then, a streptavidin-peroxide was attached to the biotinylated target and the resulting modified gold coated ferric oxide nanoparticles were captured by a magnetic field on the surface of a home-made carbon screen printed electrode (SPE). Using hydroquinone as a mediator, a square wave voltammetric procedure was chosen to detect the hybridization process after the addition of hydrogen peroxide. Different aspects concerning the assay protocol and nanoparticles fabrication were optimized in order to improve the sensitivity of the developed methodology. A low detection limit (31 pM) with good stability (RSD=7.04%, n=10) was obtained without the need of polymerase chain reaction (PCR) amplification. PMID:20951565

  6. Structure and properties of the ceramics based on quasicrystal powders processed by plasma coating method

    NASA Astrophysics Data System (ADS)

    Ekimov, E. A.; Ivanov, A. S.; Pal, A. F.; Petrzhik, M. I.; Ryabinkin, A. N.; Serov, A. O.

    2015-11-01

    Homogeneous incorporation of a small amount of binding material or modifying agent in the batch consisting of micron size particles is a problem of a composite material production process. In this work the problem is solved by deposition of a thin coating consisting of binding material on the initial powder particles by means of high-rate magnetron sputtering. The confinement of dusty particles in plasma was used in fine powder processing procedure. Composite powders based on the Al-Cu-Fe quasicrystalline particles with nickel coating were obtained. Their investigation showed that the method provides uniform incorporation of small quantities of additives (at concentration of about 3 wt. %) to fine powders. The powders were pressed at room temperature under quasi-hydrostatic conditions at high pressures. After pressing the samples were sintered in hydrogen at normal pressure. Structure and mechanical properties of the sintered samples were studied. The conditions of sintering the composite powder, which provide producing compacts with improved performance data, were established.

  7. Size and Aging Effects on Antimicrobial Efficiency of Silver Nanoparticles Coated on Polyamide Fabrics Activated by Atmospheric DBD Plasma.

    PubMed

    Zille, Andrea; Fernandes, Margarida M; Francesko, Antonio; Tzanov, Tzanko; Fernandes, Marta; Oliveira, Fernando R; Almeida, Luís; Amorim, Teresa; Carneiro, Noémia; Esteves, Maria F; Souto, António P

    2015-07-01

    This work studies the surface characteristics, antimicrobial activity, and aging effect of plasma-pretreated polyamide 6,6 (PA66) fabrics coated with silver nanoparticles (AgNPs), aiming to identify the optimum size of nanosilver exhibiting antibacterial properties suitable for the manufacture of hospital textiles. The release of bactericidal Ag(+) ions from a 10, 20, 40, 60, and 100 nm AgNPs-coated PA66 surface was a function of the particles' size, number, and aging. Plasma pretreatment promoted both ionic and covalent interactions between AgNPs and the formed oxygen species on the fibers, favoring the deposition of smaller-diameter AgNPs that consequently showed better immediate and durable antimicrobial effects against Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus bacteria. Surprisingly, after 30 days of aging, a comparable bacterial growth inhibition was achieved for all of the fibers treated with AgNPs <100 nm in size. The Ag(+) in the coatings also favored the electrostatic stabilization of the plasma-induced functional groups on the PA66 surface, thereby retarding the aging process. At the same time, the size-related ratio (Ag(+)/Ag(0)) of the AgNPs between 40 and 60 nm allowed for the controlled release of Ag(+) rather than bulk silver. Overall, the results suggest that instead of reducing the size of the AgNPs, which is associated with higher toxicity, similar long-term effects can be achieved with larger NPs (40-60 nm), even in lower concentrations. Because the antimicrobial efficiency of AgNPs larger than 30 nm is mainly ruled by the release of Ag(+) over time and not by the size and number of the AgNPs, this parameter is crucial for the development of efficient antimicrobial coatings on plasma-treated surfaces and contributes to the safety and durability of clothing used in clinical settings. PMID:26057400

  8. Processed sweet corn has higher antioxidant activity.

    PubMed

    Dewanto, Veronica; Wu, Xianzhong; Liu, Rui Hai

    2002-08-14

    Processed fruits and vegetables have been long considered to have lower nutritional value than the fresh produce due to the loss of vitamin C during processing. Vitamin C in apples has been found to contribute <0.4% of total antioxidant activity, indicating most of the activity comes from the natural combination of phytochemicals. This suggests that processed fruits and vegetables may retain their antioxidant activity despite the loss of vitamin C. Here it is shown that thermal processing at 115 degrees C for 25 min significantly elevated the total antioxidant activity of sweet corn by 44% and increased phytochemical content such as ferulic acid by 550% and total phenolics by 54%, although 25% vitamin C loss was observed. Processed sweet corn has increased antioxidant activity equivalent to 210 mg of vitamin C/100 g of corn compared to the remaining 3.2 mg of vitamin C in the sample that contributed only 1.5% of its total antioxidant activity. These findings do not support the notion that processed fruits and vegetables have lower nutritional value than fresh produce. This information may have a significant impact on consumers' food selection by increasing their consumption of fruits and vegetables to reduce the risk of chronic diseases. PMID:12166989

  9. Nitride and carbide coatings for high speed steel cutting tools

    SciTech Connect

    Fenske, G.R.

    1988-01-01

    Hard nitride and carbide coatings of Ti, Zr, and Hf were deposited by physical vapor deposition processes on high-speed steel cutting tools to determine their effectiveness in improving the wear properties of the inserts and increasing cutting-tool performance. A collaborative research program involving industrial, university, and government laboratories was established to develop coating processes and tool wear models, to characterize the coating properties and the effect of process parameters on the coating properties, and to evaluate the cutting performance of coated inserts. Two coating processes were selected for investigation: high-rate reactive sputtering and activated reactive evaporation. The lifetimes of coated inserts were extended 2 to 10 times, depending on the coating composition and process. Analysis of the wear modes that occurred during the cutting tests indicated that the coatings failed by fracture after plastic deformation of the underlying substrate occurred as a result of substrate softening at the high cutting speeds. 14 refs., 9 figs., 1 tab.

  10. Polydopamine-Coated Manganese Complex/Graphene Nanocomposite for Enhanced Electrocatalytic Activity Towards Oxygen Reduction

    PubMed Central

    Parnell, Charlette M.; Chhetri, Bijay; Brandt, Andrew; Watanabe, Fumiya; Nima, Zeid A.; Mudalige, Thilak K.; Biris, Alexandru S.; Ghosh, Anindya

    2016-01-01

    Platinum electrodes are commonly used electrocatalysts for oxygen reduction reactions (ORR) in fuel cells. However, this material is not economical due to its high cost and scarcity. We prepared an Mn(III) catalyst supported on graphene and further coated with polydopamine, resulting in superior ORR activity compared to the uncoated PDA structures. During ORR, a peak potential at 0.433 V was recorded, which is a significant shift compared to the uncoated material’s −0.303 V (both versus SHE). All the materials reduced oxygen in a wide pH range via a four-electron pathway. Rotating disk electrode and rotating ring disk electrode studies of the polydopamine-coated material revealed ORR occurring via 4.14 and 4.00 electrons, respectively. A rate constant of 6.33 × 106 mol−1s−1 was observed for the polydopamine-coated material–over 4.5 times greater than the uncoated nanocomposite and superior to those reported for similar carbon-supported metal catalysts. Simply integrating an inexpensive bioinspired polymer coating onto the Mn-graphene nanocomposite increased ORR performance significantly, with a peak potential shift of over +730 mV. This indicates that the material can reduce oxygen at a higher rate but with lower energy usage, revealing its excellent potential as an ORR electrocatalyst in fuel cells. PMID:27528439

  11. Polydopamine-Coated Manganese Complex/Graphene Nanocomposite for Enhanced Electrocatalytic Activity Towards Oxygen Reduction.

    PubMed

    Parnell, Charlette M; Chhetri, Bijay; Brandt, Andrew; Watanabe, Fumiya; Nima, Zeid A; Mudalige, Thilak K; Biris, Alexandru S; Ghosh, Anindya

    2016-01-01

    Platinum electrodes are commonly used electrocatalysts for oxygen reduction reactions (ORR) in fuel cells. However, this material is not economical due to its high cost and scarcity. We prepared an Mn(III) catalyst supported on graphene and further coated with polydopamine, resulting in superior ORR activity compared to the uncoated PDA structures. During ORR, a peak potential at 0.433 V was recorded, which is a significant shift compared to the uncoated material's -0.303 V (both versus SHE). All the materials reduced oxygen in a wide pH range via a four-electron pathway. Rotating disk electrode and rotating ring disk electrode studies of the polydopamine-coated material revealed ORR occurring via 4.14 and 4.00 electrons, respectively. A rate constant of 6.33 × 10(6) mol(-1)s(-1) was observed for the polydopamine-coated material-over 4.5 times greater than the uncoated nanocomposite and superior to those reported for similar carbon-supported metal catalysts. Simply integrating an inexpensive bioinspired polymer coating onto the Mn-graphene nanocomposite increased ORR performance significantly, with a peak potential shift of over +730 mV. This indicates that the material can reduce oxygen at a higher rate but with lower energy usage, revealing its excellent potential as an ORR electrocatalyst in fuel cells. PMID:27528439

  12. Surface with antimicrobial activity obtained through silane coating with covalently bound polymyxin B.

    PubMed

    Mohorcič, M; Jerman, I; Zorko, M; Butinar, L; Orel, B; Jerala, R; Friedrich, J

    2010-10-01

    Surfaces exhibiting antimicrobial activity were prepared for potential medical application. A polycationic lipopeptide polymyxin B was selected as the bioactive agent for covalent immobilization onto the surface. First, by using sol-gel technology the inert glass substrate was functionalized by a silane coating with epoxide rings to which the peptide was coupled by means of a catalyst. Preparation of the coating and presence of the peptide on the surface were followed by FTIR, XPS and AFM analyses. The obtained material showed antimicrobial effect indicating that in spite of immobilization the peptide has retained its bioactivity. The coated surface was able to reduce bacterial cell counts of the Gram-negative bacterium Escherichia coli by more than five orders of magnitude in 24 h of incubation. It can be concluded that bioactive coatings with covalently bound polycationic peptides have potential for application on medical devices where leakage into the surrounding is not allowed in order to prevent bacterial growth and biofilm formation. PMID:20665235

  13. Comparing graphene, carbon nanotubes, and superfine powdered activated carbon as adsorptive coating materials for microfiltration membranes.

    PubMed

    Ellerie, Jaclyn R; Apul, Onur G; Karanfil, Tanju; Ladner, David A

    2013-10-15

    Multi-walled carbon nanotubes (MWCNTs), nano-graphene platelets (NGPs), and superfine powdered activated carbon (S-PAC) were comparatively evaluated for their applicability as adsorptive coatings on microfiltration membranes. The objective was to determine which materials were capable of contaminant removal while causing minimal flux reduction. Methylene blue and atrazine were the model contaminants. When applied as membrane coatings, MWCNTs had minimal retention capabilities for the model contaminants, and S-PAC had the fastest removal. The membrane coating approach was also compared with a stirred vessel configuration, in which the adsorbent was added to a stirred flask preceding the membrane cell. Direct application of the adsorbent to the membrane constituted a greater initial reduction in permeate concentrations of the model contaminants than with the stirred flask setup. All adsorbents except S-PAC showed flux reductions less than 5% after application as thin-layer membrane coatings, and flux recovery after membrane backwashing was greater than 90% for all materials and masses tested. PMID:23911830

  14. Antimicrobial activity of nanocomposite zirconium nitride/silver coatings to combat external bone fixation pin infections.

    PubMed

    Wickens, David J; West, Glen; Kelly, Peter J; Verran, Joanna; Lynch, Stephen; Whitehead, Kathryn A

    2012-10-01

    During external fixation, temporary implants are used to penetrate the skin, muscle and bone to support severely fractured bones. This creates a biologically critical interface at the site of entry, which potentially allows a risk of infection. The aim of this study, therefore, was to investigate potential antimicrobial nanocomposites to combat infection. Magnetron sputtering was used to produce zirconium nitride/silver nanocomposite coatings, which were prepared at two different silver concentrations of 15.5 at.% and 29.8 at.%. These coatings were characterized for morphology, chemical composition, and antimicrobial activity in comparison to pure zirconium nitride and stainless steel. Staphylococcus aureus and Staphylococcus epidermidis were used as in vitro test organisms in a range of antimicrobial assays; retention of the bacteria on the surfaces and their survival using LiveDead™ staining; the use of a metabolic redox dye to indicate a contact kill and zone of inhibition assays to indicate leaching of inhibitory silver ions. Antimicrobial tests demonstrated a significant kill when the bacterial cells came in contact with the coatings containing silver at both 15.5 at.% and 29.8 at.%. No inhibitory leaching from the surfaces occurred. These surfaces demonstrate potential for use as antimicrobial fixation pin coatings. PMID:23138705

  15. In vivo biocompatibility of a plasma-activated, coronary stent coating.

    PubMed

    Waterhouse, Anna; Wise, Steven G; Yin, Yongbai; Wu, Buchu; James, Barbara; Zreiqat, Hala; McKenzie, David R; Bao, Shisan; Weiss, Anthony S; Ng, Martin K C; Bilek, Marcela M M

    2012-11-01

    Bare metal and drug-eluting coronary stents suffer an inherent lack of vascular cell and blood compatibility resulting in adverse patient responses. We have developed a plasma-activated coating (PAC) for metallic coronary stents that is durable, withstands crimping and expansion, has low thrombogenicity and can covalently bind proteins, linker-free. This has been shown to enhance endothelial cell interactions in vitro and has the potential to promote biointegration of stents. Using the rabbit denuded iliac artery model, we show for the first time that PAC is a feasible coating for coronary stents in vivo. The coating integrity of PAC was maintained following implantation and expansion. The rate of endothelialization, strut coverage, neointimal response and the initial immune response were equivalent to bare metal stents. Furthermore, the initial thrombogenicity caused by the PAC stents showed a reduced trend compared to bare metal stents. This work demonstrates a robust, durable, non-cytotoxic plasma-based coating technology that has the ability to covalently immobilize bioactive molecules for surface modification of coronary stents. Improvements in the clinical performance of implantable cardiovascular devices could be achieved by the immobilization of proteins or peptides that trigger desirable cellular responses. PMID:22889486

  16. Influence of embedded nanocontainers on the efficiency of active anticorrosive coatings for aluminum alloys part II: influence of nanocontainer position.

    PubMed

    Borisova, Dimitriya; Möhwald, Helmuth; Shchukin, Dmitry G

    2013-01-01

    The present work contributes to the coating design of active anticorrosive coatings for the aluminum alloy, AA2024-T3. Part II is a continuation of Part I: Influence of Nanocontainer Concentration and describes further surprising aspects of the design of nanocontainer based active anticorrosive coatings, which influence their performance. The studied coating system consists of a passive sol-gel (SiO(x)/ZrO(x)) matrix and inhibitor (2-mercaptobenzothiazole) loaded mesoporous silica nanocontainers (MBT@NCs), which are dispersed only in half of the coating volume. Varying position and concentration of MBT@NCs the synergetic effect of inhibitor amount and path length on the metal surface were analyzed, considering the balance between optimum barrier properties, active protection and adhesion. The impact of MBT@NC position on passive and active corrosion resistance was investigated by electrochemical impedance spectroscopy and scanning vibrating electrode technique. Increasing the distance between MBT@NCs and metal surface led to better barrier properties but worse active corrosion inhibition. These findings improve the understanding of the factors influencing the overall performance of active anticorrosive coatings and enable the development of a coating system with optimum anticorrosion efficiency. PMID:23237235

  17. Novel solvent-free direct coating process for battery electrodes and their electrochemical performance

    NASA Astrophysics Data System (ADS)

    Park, Dong-Won; Cañas, Natalia A.; Wagner, Norbert; Friedrich, K. Andreas

    2016-02-01

    We report a novel solvent-free direct coating process for fabricating a well-structured electrode. The manufacturing process was rapid and facile, involving only dry-spraying of the solvent-free electrode component mixture and a subsequent isothermal hot-pressing. The electrochemical and physicochemical properties of the dry-sprayed electrode with hot-pressing were evaluated in order to understand the correlation between a preparation parameter, morphological characteristic of the electrode, and cell performance. The hot-pressing time had an effect on the binder distribution, which in turn resulted in different electrode morphologies and performance. The dry-sprayed LTO electrode prepared at a hot-pressing time of 60 min had excellent electrical conductivity and Li+ storage capacity, owing to its electron transport structure, which was more suitable than the prepared electrodes at other hot-pressing conditions.

  18. Hard coatings deposited by various thermal processes: Effect on fatigue resistance of typical alloys for helicopter components

    SciTech Connect

    Buffoli, A.; Pesetti, M.

    1995-12-31

    Hard coatings are more and more widely applied on helicopter components to repair worn surfaces and to improve wear and fretting resistance. The potential negative effect of these coatings on fatigue life shall be known for the correct design of the component. Different tungsten carbide based, nickel and chromium oxide coatings were applied by Plasma Spray, Detonation Gun, Super Detonation Gun, Jet Coat, CDS and HVOF on specimens made form the following materials: AISI 9310 and AISI 4340 alloy steels and Ti6Al4V titanium alloy. The rotating bending (R = {minus}1) fatigue life of the coated specimens was evaluated and compared with that of the uncoated specimens. Except for the Super D-Gun process, a general reduction in fatigue life is noted on coated steel specimens, varying from {minus}9 to {minus}47%. On coated titanium specimens the reduction in fatigue life is more sensitive, from {minus}15 to {minus}63%, and the beneficial effect of shot-peening is demonstrated.

  19. Preparation of Nafion-sulfonated clay nanocomposite membrane for direct menthol fuel cells via a film coating process

    NASA Astrophysics Data System (ADS)

    Kim, Tae Kyoung; Kang, Myeongsoon; Choi, Yeong Suk; Kim, Hae Kyung; Lee, Wonmok; Chang, Hyuk; Seung, Doyoung

    Nafion sulfonated clay nanocomposite membranes were successfully produced via a film coating process using a pilot coating machine. For producing the composite membranes, we optimized the solvent ratio of N-methyl-2-pyrrolidinone (NMP) to N, N‧-dimethylacetamide (DMAc), the amount of sulfonated montmorillonite (S-MMT) in composite membranes and the overall concentration of composite dispersions. Based on the optimized viscosity and composition, the composite dispersions were coated on a poly(ethylene terephthalate) (PET) substrate film. The distance between a metering roll and a PET film and the ratio of metering roll speed versus coating roll speed of the pilot coating machine were varied to control membrane thickness. The film coated composite membrane exhibited enhanced properties in the swelling behavior against MeOH solution, ion conductivity and MeOH permeability, compared to the cast Nafion composite membrane due to the higher dispersion state of S-MMT in Nafion matrix and the uniform distribution of small-size ion clusters. These properties influenced a cell performance test of a direct methanol fuel cell (DMFC), showing the film coated composite membrane had a higher power density than that of Nafion 115. The power density was also related with the higher selectivity of the composite membrane than Nafion 115.

  20. Controlling the chemical stability of a moisture-sensitive drug product through monitoring and identification of coating process microenvironment.

    PubMed

    Kestur, Umesh; Pandey, Preetanshu; Badawy, Sherif; Lin, Judy; Desai, Divyakant

    2014-12-10

    The objective of this work was to monitor and identify the impact of coating microenvironment, as measured by PyroButtons(®) data loggers, on the chemical stability of a moisture-sensitive drug molecule brivanib alaninate (BA). BA tablets were coated at two different scales (15 and 24 in pan). PyroButtons(®) data loggers were allowed to move freely within the tablet bed to record the temperature and relative humidity conditions of the tablet bed. The tablet moisture content at the end of the coating runs, and the rate of hydrolysis of the BA tablets based on HPLC analysis was found to be a function of the coating thermodynamic microenvironment. Wetter coating conditions resulted in tablets with higher water content and showed greater degradation upon storage. The coating process which yielded acceptable stability in a 15 in coater was transferred to a 24 in coater by maintaining similar tablet-bed relative humidity and temperature conditions. This was compared to a traditional scale-up approach where the environmental equivalency factor (EEF) was matched between scales during coating. The moisture content observed across the two scales indicated that maintaining a similar tablet-bed microenvironment ensured consistent results between scales. PMID:25261712

  1. Application of edible coating with starch and carvacrol in minimally processed pumpkin.

    PubMed

    Santos, Adriele R; da Silva, Alex F; Amaral, Viviane C S; Ribeiro, Alessandra B; de Abreu Filho, Benicio A; Mikcha, Jane M G

    2016-04-01

    The present study evaluated the effect of an edible coating of cassava starch and carvacrol in minimally processed pumpkin (MPP). The minimal inhibitory concentration (MIC) of carvacrol against Escherichia coli, Salmonella enterica serotype Typhimurium, Aeromonas hydrophila, and Staphylococcus aureus was determined. The edible coating that contained carvacrol at the MIC and 2 × MIC was applied to MPP, and effects were evaluated with regard to the survival of experimentally inoculated bacteria and autochthonous microflora in MPP. Total titratable acidity, pH, weight loss, and soluble solids over 7 days of storage under refrigeration was also analyzed. MIC of carvacrol was 312 μg/ml. Carvacrol at the MIC reduced the counts of E. coli and S. Typhimurium by approximately 5 log CFU/g. A. hydrophila was reduced by approximately 8 log CFU/g, and S. aureus was reduced by approximately 2 log CFU/g on the seventh day of storage. Carvacrol at the 2 × MIC completely inhibited all isolates on the first day of Storage. coliforms at 35 °C and 45 °C were not detected (< 3 MPN/g) with either treatment on all days of shelf life. The treatment groups exhibited a reduction of approximately 2 log CFU/g in psychrotrophic counts compared with controls on the last day of storage. Yeast and mold were not detected with either treatment over the same period. The addition of carvacrol did not affect total titratable acidity, pH, or soluble solids and improved weight loss. The edible coating of cassava starch with carvacrol may be an interesting approach to improve the safety and microbiological quality of MPP. PMID:27413224

  2. Effect of active edible coatings made by basil seed gum and thymol on oil uptake and oxidation in shrimp during deep-fat frying.

    PubMed

    Khazaei, Naimeh; Esmaiili, Mohsen; Emam-Djomeh, Zahra

    2016-02-10

    The effect of active coating treatments on oil uptake, moisture loss, lipid oxidation, texture, color, and sensory evaluation of shrimp after deep-fat frying process was investigated. Compared with the uncoated samples, coating treatments decreased the oil uptake and moisture loss of fried shrimp by 34.50 and 13.9%, respectively. Fried shrimp samples were analyzed for peroxide value (PV) and thiobarbituric acid (TBA). The most reduction in lipid oxidation (46.4% for PV and 40.8% for TBA) was observed when shrimp samples were coated with CS4 (containing 10% thyme), while the control samples had the highest values of PV and TBA after deep-fat frying process. Coated fried samples had significantly lower toughness and stiffness than control samples (P<0.05). In terms of sensory evaluation, there was no significant difference in color, smell, and taste among the treatments (P>0.05). However, for the texture, juiciness, chewiness, and overall acceptability, coated fried samples had higher scores than control. PMID:26686127

  3. Reactive Molecular Dynamics Investigations of Alkoxysilane Sol-Gel and Surface Coating Processes

    NASA Astrophysics Data System (ADS)

    Deetz, Joshua David

    The ability to generate nanostructured materials with tailored morphology or chemistry is of great technological interest. One proven method of generating metal-oxide materials, and chemically modifying metal-oxide surfaces is through the reactions of molecular building blocks known as alkoxysilanes. Alkoxysilanes are a class of chemicals which contain one or more organic alkoxy groups bonded to silicon atoms. Alkoxysilane (Si-O-R) chemical groups can undergo reactions to form bridges (Si-O-M) with metal oxides. Due to their ability to "attach" to metal-oxides through condensation reactions, alkoxysilanes have a number of interesting applications, such as: the generation of synthetic siloxane materials through the sol-gel process, and the formation of functionalized surface coatings on metal-oxide surfaces. Despite widespread study of sol-gel and surface coatings processes, it is difficult to predict the morphology of the final products due to the large number of process variables involved, such as precursor molecule structure, solvent effects, solution composition, temperature, and pH. To determine the influence of these variables on the products of sol-gel and coatings processes reactive molecular dynamics simulations are used. A reactive force field was used (ReaxFF) to allow the chemical bonds in simulation to dynamically form and break. The force field parameters were optimized using a parallel optimization scheme with a combination of experimental information, and density functional theory calculations. Polycondensation of alkoxysilanes in mixtures of alcohol and water were studied. Steric effects were observed to influence the rates of hydrolysis and condensation in solutions containing different precursor monomers. By restricting the access of nucleophiles to the central silicon atom, the nucleation rate of siloxanes can be controlled. The influence of solution precursor, water, and methanol composition on reaction rates was explored. It was determined that

  4. A deep look into the spray coating process in real-time-the crucial role of x-rays.

    PubMed

    Roth, Stephan V

    2016-10-12

    Tailoring functional thin films and coating by rapid solvent-based processes is the basis for the fabrication of large scale high-end applications in nanotechnology. Due to solvent loss of the solution or dispersion inherent in the installation of functional thin films and multilayers the spraying and drying processes are strongly governed by non-equilibrium kinetics, often passing through transient states, until the final structure is installed. Therefore, the challenge is to observe the structural build-up during these coating processes in a spatially and time-resolved manner on multiple time and length scales, from the nanostructure to macroscopic length scales. During installation, the interaction of solid-fluid interfaces and between the different layers, the flow and evaporation themselves determine the structure of the coating. Advanced x-ray scattering methods open a powerful pathway for observing the involved processes in situ, from the spray to the coating, and allow for gaining deep insight in the nanostructuring processes. This review first provides an overview over these rapidly evolving methods, with main focus on functional coatings, organic photovoltaics and organic electronics. Secondly the role and decisive advantage of x-rays is outlined. Thirdly, focusing on spray deposition as a rapidly emerging method, recent advances in investigations of spray deposition of functional materials and devices via advanced x-ray scattering methods are presented. PMID:27537198

  5. RCE-DR, a novel process for coated conductor fabrication with high performance

    NASA Astrophysics Data System (ADS)

    Lee, Jae-Hun; Lee, Hunju; Lee, Jung-Woo; Choi, Soon-Mi; Yoo, Sang-Im; Moon, Seung-Hyun

    2014-04-01

    We report in detail on SuNAM’s reactive co-evaporation by deposition and reaction (RCE-DR) process. We have successfully fabricated a high performance GdBCO coated conductor (CC) with high throughput by the RCE-DR process, that consists of two steps for the deposition of elemental metal oxides and the conversion of cation oxides into the GdBCO superconducting phase. Constituting metals such as Gd, Ba and Cu were first deposited on LaMnO3 (LMO)-buffered IBAD-MgO templates at low temperatures and low pressures followed by a high temperature treatment step under high oxygen partial pressure for fast phase conversion. GdBCO CCs fabricated by RCE-DR showed excellent transport properties such as a critical current of 794 A cm-1 width at 77 K in self-field. With the RCE-DR process, we have achieved an overall processing speed of more than 120 m h-1 (in terms of a real process linear tape speed equivalent). SuNAM’s RCE-DR technique showed great potential as the highest throughput fabrication process compared with other methods developed previously for second generation high temperature superconducting wires, meeting the current and future need of industry in terms of price and production speed.

  6. TiO2-coated mesoporous carbon: conventional vs. microwave-annealing process.

    PubMed

    Coromelci-Pastravanu, Cristina; Ignat, Maria; Popovici, Evelini; Harabagiu, Valeria

    2014-08-15

    The study of coating mesoporous carbon materials with titanium oxide nanoparticles is now becoming a promising and challenging area of research. To optimize the use of carbon materials in various applications, it is necessary to attach functional groups or other nanostructures to their surface. The combination of the distinctive properties of mesoporous carbon materials and titanium oxide is expected to be applied in field emission displays, nanoelectronic devices, novel catalysts, and polymer or ceramic reinforcement. But, their synthesis is still largely based on conventional techniques, such as wet impregnation followed by chemical reduction of the metal nanoparticle precursors, which takes time and money. The thermal heating based techniques are time consuming and often lack control of particle size and morphology. Hence, since there is a growing interest in microwave technology, an alternative way of power input into chemical reactions through dielectric heating is the use of microwaves. This work is focused on the advantages of microwave-assisted synthesis of TiO2-coated mesoporous carbon over conventional thermal heating method. The reviewed studies showed that the microwave-assisted synthesis of such composites allows processes to be completed within a shorter reaction time allowing the nanoparticles formation with superior properties than that obtained by conventional method. PMID:24997254

  7. Filling and Transcription Behavior of Molten Polymer Coating on Microstructures in Melt-Transcription-Molding Process

    NASA Astrophysics Data System (ADS)

    Ito, Hiroshi; Satoh, Isao; Saito, Takushi; Yakemoto, Kazutoshi

    To clarify the fabrication mechanism of molten polymer coating on microstructures such as optical display parts and bio-tip in Melt-Transcription-Molding (MTM) process, the transcription experiments between a metal stamper engraved with microstructures and a molten polymer (PC: polycarbonate and COC: cyclo-olefin copolymer) were carried out under various molding conditions (mold temperature, polymer temperature, polymer pressure and coating speed) and transcript results were evaluated from the dimensional aspect. In this study the complete transcription of the microstructures was obtained at mold temperature of 170°C for COC and 175°C for PC, respectively. However, the rim height of the microstructure was increased and its center depth was decreased, when lower mold temperatures were applied. From these experimental results, it was suggested that the adhesion force between a molten polymer filled with the microstructure and the metal mold surface plays an important role in fixing the transcript shape of the microstructure against the elastic recovery force and/or shrinkage by cooling. Furthermore, a model to explain the filling and transcription behavior of molten polymers was proposed from viscoelastic properties of each polymer, and it was confirmed that predicted microstructure geometries deduced with the model are well fitted with the transcript results which were experimentally obtained under various mold temperatures.

  8. Superconducting layer thickness dependence of magnetic relaxation property in CVD processed YGdBCO coated conductors

    NASA Astrophysics Data System (ADS)

    Takahashi, Y.; Kiuchi, M.; Otabe, E. S.; Matsushita, T.; Shikimachi, K.; Watanabe, T.; Kashima, N.; Nagaya, S.

    2011-11-01

    One of the most important properties of coated conductors for Superconducting Magnetic Energy Storage (SMES) is the relaxation property of persistent superconducting current. This property can be quantitatively characterized by the apparent pinning potential U0∗. In this paper, the dependence of U0∗ on the thickness of superconducting layer d is investigated in the range of 0.33-1.43 μm at the temperature range of 20-30 K and in magnetic fields up to 6.5 T for Y 0.7Gd 0.3Ba 2Cu 3O 7- δ coated conductors. It was found that the value of critical current density did not appreciably depend on d at 20 K. This indicates that no structural deterioration of superconducting layer occurs during the process of increasing thickness. U0∗ increases and then tends to decrease with an increasing magnetic field. The magnetic field at which U0∗ starts to decrease increases with increasing thickness. This property was analyzed using the flux creep-flow model. Application of scaling law is examined for the dependence of U0∗ on magnetic field and temperature. It was found that the dependence could be expressed using scaling parameters B,U0 peak∗ in the temperature range 20-30 K.

  9. Tribological Properties of Hard Metal Coatings Sprayed by High-Velocity Air Fuel Process

    NASA Astrophysics Data System (ADS)

    Lyphout, C.; Sato, K.; Houdkova, S.; Smazalova, E.; Lusvarghi, L.; Bolelli, G.; Sassatelli, P.

    2016-01-01

    Lowering the thermal energy and increasing the kinetic energy of hard metal particles sprayed by the newly developed HVAF systems can significantly reduce their decarburization, and increases the sliding wear and corrosion resistance of the resulting coatings, making the HVAF technique attractive, both economically and environmentally, over its HVOF predecessors. Two agglomerated and sintered feedstock powder chemistries, WC-Co (88/12) and WC-CoCr (86/10/4), respectively, with increasing primary carbides grain size from 0.2 to 4.0 microns, have been deposited by the latest HVAF-M3 process onto carbon steel substrates. Their dry sliding wear behaviors and friction coefficients were evaluated at room temperature via Ball-on-disk (ASTM G99-90) wear tests against Al2O3 counterparts, and via Pin-on-disk (ASTM G77-05) wear tests against modified martensitic steel counterparts in both dry and lubricated conditions. Sliding wear mechanisms, with the formation of wavy surface morphology and brittle cracking, are discussed regarding the distribution and size of primary carbides. Corrosion behaviors were evaluated via standard Neutral Salt Spray, Acetic Acid Salt Spray, accelerated corrosion test, and electrochemical polarization test at room temperature. The optimization of the tribological properties of the coatings is discussed, focusing on the suitable selection of primary carbide size for different working load applications.

  10. Development of an Innovative Laser-Assisted Coating Process for Extending Lifetime of Metal Casting Dies. Final Report

    SciTech Connect

    Madhav Rao Gonvindaraju

    1999-10-18

    Die casting dies used in the metal casting industry fail due to thermal fatigue cracking accompanied by the presence of residual tensile stresses, corrosion, erosion and wear of die surfaces. This phase 1 SBIR Final Report summarize Karta Technologies research involving the development of an innovative laser coating technology for metal casting dies. The process involves depositing complex protective coatings of nanocrystalline powders of TiC followed by a laser shot peening. The results indicate a significant improvement in corrosion and erosion resistance in molten aluminum for H13 die casting die steels. The laser-coated samples also showed improved surface finish, a homogeneous and uniform coating mircrostructure. The technology developed in this research can have a significant impact on the casting industry by saving the material costs involved in replacing dies, reducing downtime and improving the quality.

  11. Anti-vibration Engineering in Internal Turning Using a Carbon Nanocomposite Damping Coating Produced by PECVD Process

    NASA Astrophysics Data System (ADS)

    Fu, Qilin; Lundin, Daniel; Nicolescu, Cornel M.

    2013-11-01

    Machining dynamic stability has been enhanced through a damping coating based on a novel carbon-based nanocomposite material. The coating was synthesized using a plasma enhanced chemical vapor deposition method, and deposited on to the round-shank boring bar used for internal turning and tested during machining. Comparisons between an uncoated and a coated boring bar were carried out at 0.25 mm and 0.5 mm depth of cut using a five times length to diameter ratio overhang, which are typical conditions known to generate detrimental mechanical vibrations. From sound pressure measurement it was found that the measured absolute sound level during process could be reduced by about 90% when using the tool coated with damping layer. Surface roughness measurements of the processed workpiece showed decreased Ra values from approximately 3-6 μm to less than 2 μm (and in 50% of the cases <1 μm) when comparing an uncoated standard tool with its coated counterpart. Moreover, it was found that the addition of an anti-vibration coating did not adversely affect other tool properties, such as rigidity and modularity.

  12. Reactive processing and mechanical properties of polymer derived silicon nitride matrix composites and their use in coating and joining ceramics and ceramic matrix composites

    NASA Astrophysics Data System (ADS)

    Stackpoole, Margaret Mary

    Use of preceramic polymers offers many advantages over conventional ceramic processing routes. Advantages include being able to plastically form the part, form a pyrolized ceramic material at lower temperatures and form high purity microstructures which are tailorable depending on property requirements. To date preceramic polymers are mostly utilized in the production of low dimensional products such as fibers since loss of volatiles during pyrolysis leads to porosity and large shrinkage (in excess of 30%). These problems have been partially solved by use of active fillers (e.g. Ti, Cr, B). The reactive filler converts to a ceramic material with a volume expansion and this increases the density and reduces shrinkage and porosity. The expansion of the reactive filler thus compensates for the polymer shrinkage if the appropriate volume fraction of filler is present in a reactive atmosphere (e.g. N2 or NH3). This approach has resulted in structural composites with limited success. The present research investigates the possibility of using filled preceramic polymers to form net shaped ceramic composite materials and to investigate the use of these unique composite materials to join and coat ceramics and ceramic composites. The initial research focused on phase and microstructural development of bulk composites from the filled polymer/ceramic systems. A processing technique was developed to insure consistency between different samples and the most promising filler/polymer choices for this application have been determined. The processing temperatures and atmospheres have also been optimized. The work covers processing and characterization of bulk composites, joints and coatings. With careful control of processing near net shape bulk composites were fabricated. Both ambient and high temperature strength and fracture toughness was obtained for these composite systems. The potential of using reactively filled preceramic polymers to process joints and coatings was also

  13. THE SIZE AND SURFACE COATING OF NANOSILVER DIFFERENTIALLY AFFECTS BIOLOGICAL ACTIVITY IN BLOOD BRAIN BARRIER (RBEC4) CELLS.

    EPA Science Inventory

    Linking the physical properties of nanoparticles with differences in their biological activity is critical for understanding their potential toxicity and mode of action. The influence of aggregate size, surface coating, and surface charge on nanosilver's (nanoAg) movement through...

  14. Antimicrobial activity and cytocompatibility of silver nanoparticles coated catheters via a biomimetic surface functionalization strategy

    PubMed Central

    Wu, Ke; Yang, Yun; Zhang, Yanmei; Deng, Jiexi; Lin, Changjian

    2015-01-01

    Catheter-related bloodstream infections are a significant problem in the clinic and may result in a serious infection. Here, we developed a facile and green procedure for buildup of silver nanoparticles (AgNPs) on the central venous catheters (CVCs) surface. Inspired by mussel adhesive proteins, dopamine was used to form a thin polydopamine layer and induce AgNPs formation without additional reductants or stabilizers. The chemical and physicochemical properties of AgNPs coated CVCs were characterized by scanning electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy, and water contact angle. The Staphylococcus aureus culture experiment was used to study the antibacterial properties. The cytocompatibility was assessed by water soluble tetrazolium salts (WST-1) assay, fluorescence staining, and scanning electron microscopy analysis. The results indicated that the CVCs surface was successfully coated with compact AgNPs. AgNPs were significantly well separated and spherical with a size of 30–50 nm. The density of AgNPs could be modulated by the concentration of silver nitrate solution. The antibacterial activity was dependent on the AgNPs dose. The high dose of AgNPs showed excellent antibacterial activity while associated with increased cytotoxicity. The appropriate density of AgNPs coated CVCs could exhibit improved biocompatibility and maintained evident sterilization effect. It is promising to design mussel-inspired silver releasing CVCs with both significant antimicrobial efficacy and appropriate biological safety. PMID:26664115

  15. Analyses of Antibacterial Activity and Cell Compatibility of Titanium Coated with a Zr–C–N Film

    PubMed Central

    Chang, Yin-Yu; Huang, Heng-Li; Lai, Chih-Ho; Hsu, Jui-Ting; Shieh, Tzong-Ming; Wu, Aaron Yu-Jen; Chen, Chao-Ling

    2013-01-01

    Objective The purpose of this study was to verify the antibacterial performance and cell proliferation activity of zirconium (Zr)–carbon (C)–nitride (N) coatings on commercially pure titanium (Ti) with different C contents. Materials and Methods Reactive nitrogen gas (N2) with and without acetylene (C2H2) was activated by Zr plasma in a cathodic-arc evaporation system to deposit either a zirconium nitride (ZrN) or a Zr–C–N coating onto Ti plates. The bacterial activity of the coatings was evaluated against Staphylococcus aureus with the aid of SYTO9 nucleic acid staining and scanning electron microscopy (SEM). Cell compatibility, mRNA expression, and morphology related to human gingival fibroblasts (HGFs) on the coated samples were also determined by using the MTT assay, reverse transcriptase–polymerase chain reaction, and SEM. Results The Zr–C–N coating with the highest C content (21.7 at%) exhibited the lowest bacterial preservation (P<0.001). Biological responses including proliferation, gene expression, and attachment of HGF cells to ZrN and Zr–C–N coatings were comparable to those of the uncoated Ti plate. Conclusions High-C-content Zr–C–N coatings not only provide short-term antibacterial activity against S. aureus but are also biocompatible with HGF cells. PMID:23431391

  16. Zwitterionic Cellulose Carbamate with Regioselective Substitution Pattern: A Coating Material Possessing Antimicrobial Activity.

    PubMed

    Elschner, Thomas; Lüdecke, Claudia; Kalden, Diana; Roth, Martin; Löffler, Bettina; Jandt, Klaus D; Heinze, Thomas

    2016-04-01

    A polyzwitterion is synthesized by regioselective functionalization of cellulose possessing a uniform charge distribution. The positively charged ammonium group is present at position 6, while the negative charge of carboxylate is located at positions 2 and 3 of the repeating unit. The molecular structure of the biopolymer derivative is proved by NMR spectroscopy. This cellulose-based zwitterion is applied to several support materials by spin-coating and characterized by means of atomic force microscope, contact angle measurements, ellipsometry, and X-ray photoelectron spectroscopy. The coatings possess antimicrobial activity depending on the support materials (glass, titanium, tissue culture poly(styrene)) as revealed by confocal laser scanning microscopy and live/dead staining. PMID:26632022

  17. A study on the applicability of in-line measurements in the monitoring of the pellet coating process.

    PubMed

    Hudovornik, Grega; Korasa, Klemen; Vrečer, Franc

    2015-07-30

    Special populations including paediatric and elderly patients often need advanced approaches in treatment, such as one-a-day dosing, which is achieved with modified release formulations or alternative routes of applications such as nasogastric route. Pellets are a dosage form that is frequently used in such formulations. The aim of the present work was to study the applicability of two in-line techniques, namely, Near Infrared Spectroscopy (NIR) and Spatial Filtering Technique (SFT) in the pellet coating process. The first objective of our work was to develop a prediction model for moisture content determination with the in-line NIR and to test its robustness in terms of sensitivity to changes in composition of the pellets and performance in wide range of moisture content. Secondly, the in-line SFT measurement was correlated with different off-line particle size methods. The third objective was to evaluate the ability of both in-line techniques for the detection of undesired deviations during the process, such as pellet attrition and agglomeration. Finally, the ability to predict coating thickness with the in-line NIR probe was evaluated. Results suggested that NIR prediction model for moisture content was less robust outside the calibration range and was also sensitive to changes in composition of the film coating. Nevertheless, satisfactory prediction was achieved in the case when coating composition was partially altered and adequate calibration range was used. The SFT probe results were in good correlation with off-line particle size measurement methods and proved to be an effective tool for coating thickness determination during the coating, however, the probe failed to accurately show the actual amount of the agglomerates formed during the process. In experiment when pellet attrition was initiated, both probes successfully detected abrasion of the pellet surface in real time. Furthermore, a predictive NIR model for coating thickness was made and showed a good

  18. Parametric Appraisal of Process Parameters for Adhesion of Plasma Sprayed Nanostructured YSZ Coatings Using Taguchi Experimental Design

    PubMed Central

    Mantry, Sisir; Mishra, Barada K.; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones. PMID:24288490

  19. Shuttle active thermal control system development testing. Volume 7: Improved radiator coating adhesive tests

    NASA Technical Reports Server (NTRS)

    Reed, M. W.

    1973-01-01

    Silver/Teflon thermal control coatings have been tested on a modular radiator system projected for use on the space shuttle. Seven candidate adhesives have been evaluated in a thermal vacuum test on radiator panels similar to the anticipated flight hardware configuration. Several classes of adhesives based on polyester, silicone, and urethane resin systems were tested. These included contact adhesives, heat cured adhesives, heat and pressure cured adhesives, pressure sensitive adhesives, and two part paint on or spray on adhesives. The coatings attached with four of the adhesives, two silicones and two urethanes, had no changes develop during the thermal vacuum test. The two silicone adhesives, both of which were applied to the silver/Teflon as transfer laminates to form a tape, offered the most promise based on application process and thermal performance. Each of the successful silicone adhesives required a heat and pressure cure to adhere during the cryogenic temperature excursion of the thermal-vacuum test.

  20. HVOF Coating Case Study for Power Plant Process Control Ball Valve Application

    NASA Astrophysics Data System (ADS)

    Vernhes, Luc; Lee, David A.; Poirier, Dominique; Li, Duanjie; Klemberg-Sapieha, Jolanta E.

    2013-10-01

    This case study is the result of an investigation on HVOF 80/20 Cr3C2-NiCr coating failure of on-off metal-seated ball valve (MSBV) used in supercritical steam lines in a power plant and solution. HVOF 80/20 Cr3C2-NiCr coating is used to protect thousands of MSBVs without incident. However, in this case, the valves are challenged with exposure to rapid high-pressure and -temperature variations resulting in a unique situation where the coating experiences cracking and cohesive failure. It was found that carbide precipitation is a major factor causing embrittlement of the coating. Once the coating toughness and ductility is reduced, thermal, mechanical, and residual stresses can initiate and propagate cracks more easily, causing coating failure when exposed to thermal shock. To alleviate the above mentioned issues, possible coating alternatives were then evaluated.

  1. COATED CARBON ELEMENT FOR USE IN NUCLEAR REACTORS AND THE PROCESS OF MAKING THE ELEMENT

    DOEpatents

    Pyle, R.J.; Allen, G.L.

    1963-01-15

    S>This patent relates to a carbide-nitride-carbide coating for carbon bodies that are to be subjected to a high temperature nuclear reactor atmosphere, and a method of applying the same. This coating is a highly efficient diffusion barrier and protects the C body from corrosion and erosion by the reactor atmosphere. Preferably, the innermost coating is Zr carbide, the middle coatlng is Zr nitride, and the outermost coating is a mixture of Zr and Nb carbide. The nitride coating acts as a diffusion barrier, while the innermost carbide bonds the nitride to the C body and prevents deleterious reaction between the nitride and C body. The outermost carbide coating protects the nitride coating from the reactor atmosphere. (AEC)

  2. Optimization Control of the Color-Coating Production Process for Model Uncertainty.

    PubMed

    He, Dakuo; Wang, Zhengsong; Yang, Le; Mao, Zhizhong

    2016-01-01

    Optimized control of the color-coating production process (CCPP) aims at reducing production costs and improving economic efficiency while meeting quality requirements. However, because optimization control of the CCPP is hampered by model uncertainty, a strategy that considers model uncertainty is proposed. Previous work has introduced a mechanistic model of CCPP based on process analysis to simulate the actual production process and generate process data. The partial least squares method is then applied to develop predictive models of film thickness and economic efficiency. To manage the model uncertainty, the robust optimization approach is introduced to improve the feasibility of the optimized solution. Iterative learning control is then utilized to further refine the model uncertainty. The constrained film thickness is transformed into one of the tracked targets to overcome the drawback that traditional iterative learning control cannot address constraints. The goal setting of economic efficiency is updated continuously according to the film thickness setting until this reaches its desired value. Finally, fuzzy parameter adjustment is adopted to ensure that the economic efficiency and film thickness converge rapidly to their optimized values under the constraint conditions. The effectiveness of the proposed optimization control strategy is validated by simulation results. PMID:27247563

  3. Finite element modelling of process-integrated powder coating by radial axial rolling of rings

    SciTech Connect

    Frischkorn, J.; Kebriaei, R.; Reese, S.; Moll, H.; Theisen, W.; Husmann, T.; Meier, H.

    2011-05-04

    The process-integrated powder coating by radial axial rolling of rings represents a new hybrid production technique applied in the manufacturing of large ring-shaped work pieces with functional layers. It is thought to break some limitations that come along with the hot isostatic pressing (HIP) which is used nowadays to apply the powdery layer material onto the rolled substrate ring. Within the new process the compaction of the layer material is integrated into the ring rolling and HIP becomes dispensable. Following this approach the rolling of such compound rings brings up some new challenges. The volume of a solid ring stays nearly constant during the rolling. This behaviour can be exploited to determine the infeed of the rollers needed to reach the desired ring shape. Since volume consistency cannot be guaranteed for the rolling of a compound ring the choice of appropriate infeed of the rollers is still an open question. This paper deals with the finite element (FE) simulation of this new process. First, the material model that is used to describe the compaction of the layer material is shortly reviewed. The main focus of the paper is then put on a parameterized FE ring rolling model that incorporates a control system in order to stabilize the process. Also the differences in the behaviour during the rolling stage between a compound and a solid ring will be discussed by means of simulation results.

  4. Optimization Control of the Color-Coating Production Process for Model Uncertainty

    PubMed Central

    He, Dakuo; Wang, Zhengsong; Yang, Le; Mao, Zhizhong

    2016-01-01

    Optimized control of the color-coating production process (CCPP) aims at reducing production costs and improving economic efficiency while meeting quality requirements. However, because optimization control of the CCPP is hampered by model uncertainty, a strategy that considers model uncertainty is proposed. Previous work has introduced a mechanistic model of CCPP based on process analysis to simulate the actual production process and generate process data. The partial least squares method is then applied to develop predictive models of film thickness and economic efficiency. To manage the model uncertainty, the robust optimization approach is introduced to improve the feasibility of the optimized solution. Iterative learning control is then utilized to further refine the model uncertainty. The constrained film thickness is transformed into one of the tracked targets to overcome the drawback that traditional iterative learning control cannot address constraints. The goal setting of economic efficiency is updated continuously according to the film thickness setting until this reaches its desired value. Finally, fuzzy parameter adjustment is adopted to ensure that the economic efficiency and film thickness converge rapidly to their optimized values under the constraint conditions. The effectiveness of the proposed optimization control strategy is validated by simulation results. PMID:27247563

  5. Investigation of coat-develop track system for placement error of contact hole shrink process

    NASA Astrophysics Data System (ADS)

    Harumoto, Masahiko; Stokes, Harold; Tanaka, Yuji; Kaneyama, Koji; Pieczulewski, Charles; Asai, Masaya; Servin, Isabelle; Argoud, Maxime; Gharbi, Ahmed; Lapeyre, Celine; Tiron, Raluca; Monget, Cedric

    2016-04-01

    Directed Self-Assembly (DSA) is a well-known candidate for next generation sub-15nm half-pitch lithography. [1-2] DSA processes on 300mm wafers have been demonstrated for several years, and have given a strong impression due to finer pattern results. [3-4] On t he other hand, specific issues with DSA processes have begun to be clear as a result of these recent challenges. [5-6] Pattern placement error, which means the pattern shift after DSA fabrication, is recognized as one of these typical issues. Coat-Develop Track systems contribute to the DSA pattern fabrication and also influence the DSA pattern performance.[4] In this study, the placement error was investigated using a simple contact-hole pattern and subsequent contact-hole shrink process implemented on the SOKUDO DUO track. Thus, we will show the placement error of contact-hole shrink using a DSA process and discuss the difference between DSA and other shrink methods.

  6. Understanding the effects of process parameters on the properties of cold gas dynamic sprayed pure titanium coatings

    NASA Astrophysics Data System (ADS)

    Wong, Wilson

    The cold gas dynamic spraying of commercially pure titanium coatings was investigated. Specifically, the relationship between several key cold spray parameters on the quality of the resulting coatings was studied in order to gain a more thorough understanding of the cold spray process. To achieve this goal, three distinct investigations were performed. The first part of the investigation focussed on the effect of propelling gas, particularly helium and nitrogen, during the cold spraying of titanium coatings. Coatings were characterised by SEM and were evaluated for their deposition efficiency (DE), microhardness, and porosity. In selected conditions, three particle velocities were investigated such that for each condition, the propelling gasses temperature and pressure were attuned to attain similar particle velocities for each gas. In addition, a thick and fully dense cold sprayed titanium coating was achieved with optimised spray parameters and nozzle using helium. The corresponding average particle velocity was 1173 m/s. The second part of the investigation studied the effect of particle morphology (spherical, sponge, and irregular) and size distributions (mean particle sizes of 20, 29, and 36 mum) of commercially pure titanium on the mechanical properties of the resulting cold sprayed coatings. Numerous powder and coating characterisations were performed. From these data, semi-empirical flow (stress-strain) curves were generated based on the Johnson-Cook plasticity model which could be used as a measure of cold sprayability. Cold sprayability can be defined as the ease with which a powder can be cold sprayed. It was found that the sponge and irregular commercially pure titanium powders had higher oxygen content, poorer powder flowability, higher compression ratio, lower powder packing factor, and higher average particle impact velocities compared to the spherical powders. XRD results showed no new phases present when comparing the various feedstock powders to

  7. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-04-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  8. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-06-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  9. Novel multifunctional titania-silica-lanthanum phosphate nanocomposite coatings through an all aqueous sol-gel process.

    PubMed

    Smitha, Venu Sreekala; Jyothi, Chembolli Kunhatta; Peer, Mohamed A; Pillai, Saju; Warrier, Krishna Gopakumar

    2013-04-01

    A novel nanocomposite coating containing titania, silica and lanthanum phosphate prepared through an all aqueous sol-gel route exhibits excellent self-cleaning ability arising from the synergistic effect of the constituents in the nanocomposite. A highly stable titania-silica-lanthanum phosphate nanocomposite sol having particle size in the range of 30-50 nm has been synthesized starting from a titanyl sulphate precursor, which was further used for the development of photocatalytically active composite coatings on glass. The coatings prepared by the dip coating technique as well as the nanocomposite powders are heat treated and characterized further for their morphology and multifunctionality. The nanocomposite containing 1.5 wt% LaPO4 has shown a surface area as high as 138 m(2) g(-1) and a methylene blue degradation efficiency of 94% in two hours of UV exposure. The composite coating has shown very good homogeneity evidenced by transparency as high as 99.5% and low wetting behaviour. The present novel approach for energy conserving, aqueous derived, self-cleaning coatings may be suitable for large scale industrial applications. PMID:23358559

  10. Surface Modification of Cr3C2-NiCr Cermet Coatings by Direct Diode Laser Remelting Process

    NASA Astrophysics Data System (ADS)

    Abe, Nobuyuki; Morimoto, Junji; Fukuhra, Shinji; Yamada, Katsuhiro; Tsukamoto, Masahiro

    Thermal spraying technology has been used for the improvement of wear resistance, erosion resistance, heat resistance and corrosion resistance. Corrosion, wear and abrasion resistance of the substrate materials were significantly improved by the paint coatings. These organic paint coatings, however, did not endure high temperatures and did not adhere well. Modern high performance machinery parts subjected to the extremes of temperature and mechanical stress, needs surface protection against high temperature corrosive media, and mechanical wear and tear. Chromium carbide based materials are commonly used for high temperature wear applications. In this study, we treated Cr3C2-NiCr coatings by laser irradiation treatment and examined its hardness in comparison with that formed by HVOF process. Consequently, the average hardness of laser irradiated Cr3C2-NiCr coating was found out to be higher than that of HVOF coating. The laser-treated Cr3C2-35%NiCr coating further improved the solid particle erosion resistance by a factor of almost twice.

  11. The influence of composition and processing parameters on the mechanical properties and erosion response of Ni + TiB2 coatings

    NASA Astrophysics Data System (ADS)

    Wert, James J.; Oppliger, Scott J.

    1992-02-01

    Sputtered Ni + TiB2 coatings have been shown to protect Inconel* 718 and Ti-6A1-4V substrates from solid particle erosion. However, before new erosion-resistant coatings can be efficiently designed, it is essential that the role of mechanical properties in determining erosion resistance be fully understood. In this investigation, nanoindentation techniques were used to quantify the effects of substrate preparation, coating composition, and sputtering process parameters on the elastic moduli and indentation hardness of thin coatings deposited on Ti-6A1-4V and Inconel 718 substrates. The influence of these parameters on coating adhesion was determined using a conventional scratch test. Elastic moduli, indentation hardnesses, and coating adhesion were correlated with erosion behavior. The erosion resistance of those coatings that exhibited microscopic ductility is dependent on the nodule diameter and coating properties such as hardness, elastic modulus, and fracture toughness.

  12. Processing of Color Words Activates Color Representations

    ERIC Educational Resources Information Center

    Richter, Tobias; Zwaan, Rolf A.

    2009-01-01

    Two experiments were conducted to investigate whether color representations are routinely activated when color words are processed. Congruency effects of colors and color words were observed in both directions. Lexical decisions on color words were faster when preceding colors matched the color named by the word. Color-discrimination responses…

  13. Multiwalled-carbon nanotubes and polyaniline coating on electro-active paper for bending actuator

    NASA Astrophysics Data System (ADS)

    Yun, Sungryul; Kim, Jaehwan

    2006-06-01

    Multi-walled carbon nanotubes (MWNT) and polyaniline are coated on an electro-active paper (EAPap) to improve the performance of the bending actuator, and its performance is tested. EAPap actuators made with cellulose paper have merits in terms of large bending displacement, ultra-lightweight, dryness, low actuation voltage and power consumption, low cost and biodegradability. However, the force output of actuators is small and the actuation frequency is low. Thus, MWNT and emeraldine salt polyaniline (PANI) are coated on the EAPap material to improve the force and the actuation frequency. The MWNT and PANI solution is made by sonication, and the sonication time and the weight per cents of the MWNT and PANI are optimized to improve the hybrid actuator performance. The optimum condition is associated with conversion of the partial conductive state PANI into the emeraldine formed PANI by the chemical bonding between the MWNT and PANI. The performance improvement of the EAPap actuator coated with MWNT/PANI is investigated in terms of displacement, blocking force and efficiency. In the presence of an electric field (0.35 V µm-1) on the hybrid EAPap actuator, 250% of the output force, 160% of the resonance frequency and 50% of efficiency are improved.

  14. Antimicrobial activity of chitosan coatings and films against Listeria monocytogenes on black radish.

    PubMed

    Jovanović, Gordana D; Klaus, Anita S; Nikšić, Miomir P

    2016-01-01

    The antibacterial activity of chitosan coatings prepared with acetic or lactic acid, as well as of composite chitosan-gelatin films prepared with essential oils, was evaluated in fresh shredded black radish samples inoculated with Listeria monocytogenes ATCC 19115 and L. monocytogenes ATCC 19112 during seven days of storage at 4°C. The chitosan coating prepared with acetic acid showed the most effective antibacterial activity. All tested formulations of chitosan films exhibited strong antimicrobial activity on the growth of L. monocytogenes on black radish, although a higher inhibition of pathogens was achieved at higher concentrations of chitosan. The antimicrobial effect of chitosan films was even more pronounced with the addition of essential oils. Chitosan-gelatin films with thyme essential oils showed the most effective antimicrobial activity. A reduction of 2.4log10CFU/g for L. monocytogenes ATCC 19115 and 2.1log10CFU/g for L. monocytogenes ATCC 19112 was achieved in the presence of 1% chitosan film containing 0.2% of thyme essential oil after 24h of storage. PMID:27237426

  15. Electrochemically Active Polyaniline (PANi) Coated Carbon Nanopipes and PANi Nanofibers Containing Composite.

    PubMed

    Ramana, G Venkata; Kumar, P Sampath; Srikanth, Vadali V S S; Padya, Balaji; Jain, P K

    2015-02-01

    A composite constituted by carbon nanopipes (CNPs) and polyaniline nanofibers (PANi NFs) is synthesized using in-situ chemical oxidative polymerization. Owing to its electrochemical activity the composite is found to be suitable as a working electrode material in hybrid type supercapacitors. Microstructural and phase analyses of the composite showed that (i) CNP surfaces are coated with PANi and (ii) PANi coated CNPs are distributed among PANi NFs. The composite shows an excellent electrochemical activity and a high specific capacitance of ~224.39 F/g. The electro-chemical activity of the composite is explicated in correlation with crystallinity, intrinsic oxidation state, and doping degree of PANi in the composite. The electro-chemical activity of the composite is also explicated in correlation with BET surface area and ordered meso-porosity pertaining to the composite. Charge/discharge curves indicate that the specific capacitance of the composite is a result of electric double-layer capacitance offered by CNPs and Faradaic pseudo capacitance offered by PANi NFs. PMID:26353652

  16. Experimental evaluation of the durability of innovative cementitious coatings: photocatalytic activity and colour

    NASA Astrophysics Data System (ADS)

    Alaimo, G.; Enea, D.; Guerrini, G. L.; Bottalico, L.

    2011-11-01

    Today, in a world context characterized by high pollution levels and increasingly limited natural resources, even in the building sector, focusing on environmental issues, through energy saving and a more rational use of these resources, both during construction and management, is fundamental. An important contribution in this direction is given by the knowledge of the durability of products and building components, especially when innovative products are applied and no information are available on the reliability and service life. The research concerns the evaluation of the durability of cement-based photocatalytic coatings ("rasanti" in the Italian diction), containing different types of pigments, used for the external finishing of the buildings envelope and applied in low thicknesses on different supports. These products were prepared using photocatalytic cements by Italcementi (TX ActiveR) The investigated aspects are: the photocatalytic properties, conferring self-cleaning attitude and reduced maintenance to the treated surfaces, and the colorimetric ones, meaning the conservation of colour and giving aesthetic quality to the building envelope. The paper presents some results carried out on TX ActiveR cement-based coatings, performed according to the ISO 15686 methodology, aimed at defining the Reference Service Life, through accelerated ageing tests in climatic chamber and the corresponding monitoring of photocatalytic and colorimetric properties. The photocatalytic tests were carried out according to the UNI 11247-2010, in terms of NOx abatement capability, and the colour measurements were taken on the CIELAB colour space.

  17. Experimental evaluation of the durability of innovative cementitious coatings: photocatalytic activity and colour

    NASA Astrophysics Data System (ADS)

    Alaimo, G.; Enea, D.; Guerrini, G. L.; Bottalico, L.

    2012-04-01

    Today, in a world context characterized by high pollution levels and increasingly limited natural resources, even in the building sector, focusing on environmental issues, through energy saving and a more rational use of these resources, both during construction and management, is fundamental. An important contribution in this direction is given by the knowledge of the durability of products and building components, especially when innovative products are applied and no information are available on the reliability and service life. The research concerns the evaluation of the durability of cement-based photocatalytic coatings ("rasanti" in the Italian diction), containing different types of pigments, used for the external finishing of the buildings envelope and applied in low thicknesses on different supports. These products were prepared using photocatalytic cements by Italcementi (TX ActiveR) The investigated aspects are: the photocatalytic properties, conferring self-cleaning attitude and reduced maintenance to the treated surfaces, and the colorimetric ones, meaning the conservation of colour and giving aesthetic quality to the building envelope. The paper presents some results carried out on TX ActiveR cement-based coatings, performed according to the ISO 15686 methodology, aimed at defining the Reference Service Life, through accelerated ageing tests in climatic chamber and the corresponding monitoring of photocatalytic and colorimetric properties. The photocatalytic tests were carried out according to the UNI 11247-2010, in terms of NOx abatement capability, and the colour measurements were taken on the CIELAB colour space.

  18. Pack cementation coatings for alloys

    SciTech Connect

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A.

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  19. Leach-proof magnetic thrombolytic nanoparticles and coatings of enhanced activity

    NASA Astrophysics Data System (ADS)

    Drozdov, Andrey S.; Vinogradov, Vasiliy V.; Dudanov, Ivan P.; Vinogradov, Vladimir V.

    2016-06-01

    Despite the fact that magnetic thrombolytic composites is an emerging area, all known so far systems are based on the similar mechanism of action: thrombolytic enzyme releases from the magnetic carrier leaving non-active matrix, thus making the whole system active only for a limited period of time. Such systems often have very complex structure organization and composition, consisting of materials not approved for parenteral injection, making them poor candidates for real clinical trials and implementation. Here we report, for the first time, the production of thrombolytic magnetic composite material with non-releasing behavior and prolonged action. Obtained composite shows good thrombolytic activity, consists of fully biocompatible materials and could be applied as infinitely active thrombolytic coatings or magnetically-targetable thrombolytic agents.

  20. Leach-proof magnetic thrombolytic nanoparticles and coatings of enhanced activity

    PubMed Central

    Drozdov, Andrey S.; Vinogradov, Vasiliy V.; Dudanov, Ivan P.; Vinogradov, Vladimir V.

    2016-01-01

    Despite the fact that magnetic thrombolytic composites is an emerging area, all known so far systems are based on the similar mechanism of action: thrombolytic enzyme releases from the magnetic carrier leaving non-active matrix, thus making the whole system active only for a limited period of time. Such systems often have very complex structure organization and composition, consisting of materials not approved for parenteral injection, making them poor candidates for real clinical trials and implementation. Here we report, for the first time, the production of thrombolytic magnetic composite material with non-releasing behavior and prolonged action. Obtained composite shows good thrombolytic activity, consists of fully biocompatible materials and could be applied as infinitely active thrombolytic coatings or magnetically-targetable thrombolytic agents. PMID:27321930

  1. Process for fabricating high reflectance-low stress Mo--Si multilayer reflective coatings

    DOEpatents

    Montcalm, Claude; Mirkarimi, Paul B.

    2001-01-01

    A high reflectance-low stress Mo--Si multilayer reflective coating particularly useful for the extreme ultraviolet (EUV) wavelength region. While the multilayer reflective coating has particular application for EUV lithography, it has numerous other applications where high reflectance and low stress multilayer coatings are utilized. Multilayer coatings having high near-normal incidence reflectance (R.gtoreq.65%) and low residual stress (.ltoreq.100 MPa) have been produced using thermal and non-thermal approaches. The thermal approach involves heating the multilayer coating to a given temperature for a given time after deposition in order to induce structural changes in the multilayer coating that will have an overall "relaxation" effect without reducing the reflectance significantly.

  2. Improvement of magnetic properties for long YGdBCO coated conductors using TFA-MOD process

    NASA Astrophysics Data System (ADS)

    Kimura, Kazunari; Hironaga, Ryusuke; Koizumi, Tsutomu; Nakamura, Tatsunori; Nakanishi, Tatsuhisa; Aoki, Nobuo; Hasegawa, Takayo; Takahashi, Yasuo; Yoshizumi, Masateru; Izumi, Teruo; Shiohara, Yuh

    YxGd(1-x)Ba2Cu3Oy(YGdBCO) coated conductors (CCs) containing artificial pinning centers (APCs) were fabricated by the trifluoroacetate-metalorganic deposition (TFA-MOD) method using a batch heat-treatment process, which have been industrially applied to fabricate long superconducting tapes which have high critical current (Ic) have been successfully manufactured. From the viewpoint of applications, the characteristics in magnetic fields become further important and one solution has been showed by Miura et al. [1,2] as introduction of APCs such as BaZrO3 (BZO). We applied their technique to our CCs fabrication process. The heat-treatment conditions, specifically total gas pressure, oxygen concentration and crystallization temperature, were optimized for the batch heat-treatment process. A 40 m-long YGdBCO CC in which APCs are introduced was fabricated, and it has Ic value of 320 A/cm-width (critical current density (Jc) value of 2.2 MA/cm2) in self-field and 20 A/cm-width at 3 T in Liq. N2.

  3. Cutting Properties and Wearing Process of Diamond Film Coated Tools in the Dry-Cutting

    NASA Astrophysics Data System (ADS)

    Zhong, Qimao

    Dry cutting can eliminate a series of negative effects of coolant. Based on tribology principle of coated tool, diamond film coated tool is used to cut the same workpiece under the conditions of dry-cutting and coolant. The tool's cutting properties and wear mechanism are studied by tests. Results imply that this coated tool will be applied more widely day by day in the dry-cutting.

  4. Development of Oxidation Resistant Coatings on GRCop-84 Substrates by Cold Spray Process

    NASA Technical Reports Server (NTRS)

    Karthikeyan, J.

    2007-01-01

    GRCop-84, a Cu-CR-Nb alloy, has been developed for rocket engine liner applications. For maximum life additional oxidation protection is required to prevent blanching. NiCrAlY was identified as a suitable coating, and efforts were initiated to develop suitable coating techniques. Cold spray is one technique under consideration. Efforts at ASB Industries to produce dense, adherent coatings are detailed. The work culminated in the production of samples for testing at NASA Glenn Research Center.

  5. Planarization coating for polyimide substrates used in roll-to-roll fabrication of active matrix backplanes for flexible displays

    NASA Astrophysics Data System (ADS)

    Almanza-Workman, A. Marcia; Jeans, Albert; Braymen, Steve; Elder, Richard E.; Garcia, Robert A.; de la Fuente Vornbrock, Alejandro; Hauschildt, Jason; Holland, Edward; Jackson, Warren; Jam, Mehrban; Jeffrey, Frank; Junge, Kelly; Kim, Han-Jun; Kwon, Ohseung; Larson, Don; Luo, Hao; Maltabes, John; Mei, Ping; Perlov, Craig; Smith, Mark; Stieler, Dan; Taussig, Carl P.; Trovinger, Steve; Zhao, Lihua

    2012-03-01

    Good surface quality of plastic substrates is essential to reduce pixel defects during roll-to-roll fabrication of flexible display active matrix backplanes. Standard polyimide substrates have a high density of "bumps" from fillers and belt marks and other defects from dust and surface scratching. Some of these defects could be the source of shunts in dielectrics. The gate dielectric must prevent shorts between the source/drain and the gate in the transistors, resist shorts in the hold capacitor and stop shorts in the data/gate line crossovers in active matrix backplanes fabricated by self-aligned imprint lithography (SAIL) roll-to-roll processes. Otherwise data and gate lines will become shorted creating line or pixel defects. In this paper, we discuss the development of a proprietary UV curable planarization material that can be coated by roll-to-roll processes. This material was engineered to have low shrinkage, excellent adhesion to polyimide, high dry etch resistance, and great chemical and thermal stability. Results from PECVD deposition of an amorphous silicon stack on the planarized polyimide and compatibility with roll-to-roll processes to fabricate active matrix backplanes are also discussed. The effect of the planarization on defects in the stack, shunts in the dielectric and curvature of finished arrays will also be described.

  6. Present status and strategy of reel-to-reel TFA-MOD process for coated conductors

    NASA Astrophysics Data System (ADS)

    Izumi, T.; Yoshizumi, M.; Miura, M.; Nakaoka, K.; Ichikawa, Y.; Sutoh, Y.; Miyata, S.; Fukushima, H.; Yamada, Y.; Shiohara, Y.

    2009-10-01

    On the research and development of a reel-to-reel TFA-MOD (Metal Organic Deposition using Trifluoro-acetates) process, a present status is reviewed and its future strategy is addressed. As a base of the study, the 90 m long tape with uniform I c distribution of the 300 A/cm-width level was obtained on the CeO 2 buffered IBAD-Gd 2Zr 2O 7/Hastelloy C276 substrate. The tape has the 56 m region with the end-to-end I c value of 250 A, which corresponds to maximum product of I c × L of 14,000 Am. Based on the results, several directions on R&D have been studied such as “higher I c”, “higher I c- B”, “higher production rate both in coating/calcinations and crystallization steps” and lower cost buffer/substrate”. Then, an extremely high I c value of 735 A/cm-width was achieved in a short tape by the compositional control (e.g. Ba-deficient), in the starting solutions. On the efforts for achieving higher I c- B properties, high I c values of 115 and 35 A/cm-width under the magnetic fields of 1 and 3 T were obtained by the RE mixture of Y and Gd in REBCO, addition of Zr and a growth rate control process. On the other hand, the production rate for the coating/calcinations process was improved by development of new starting solutions, which uses F-free Y salt instead of TFA salt of Y. The high J c value of 1.9 MA/cm 2 was confirmed using the precursor films fabricated at a high traveling rate of 10 m/h. Concerning a higher rate in the crystallization step, the multi-turning system with a vertical gas flow system was developed. The validity of the concept was confirmed using 2-turn parts of the furnace. The high I c value of 250 A/cm-width was realized in the 5 m tape crystallized with a traveling rate of 3 m/h, which is equivalent to 15 m/h for usage of entire area of the furnace of 10-turns. Furthermore, in order to achieve the lower cost, the architecture of the coated conductor with a low cost buffer/substrate system has been developed. An IBAD buffered

  7. Processing Effects of Chromium Carbide/Nickel Chromate on Coating Performance: An in Depth Approach by Using Process Maps and in situ Characterization

    NASA Astrophysics Data System (ADS)

    Marino, Salvatore T.

    There have been enormous advances in technologies for thermal spray over the past few decades. One such application is the replacement of electroplated hard chrome for aerospace and automotive industries. Hard chrome electroplating has been a valuable surface treatment for parts in corrosion and wear applications due to its high hardness, ability to passivate, as well as its low coefficient of friction. In the past two decades, there have been concerns due to limitations in hard chrome's performance as well as environmental effects due to hexavalent chromium produced during processing. High velocity oxy-fuel (HVOF) spray processing has been developed to produce exceptional coating quality due to the very dense microstructures formed with limited porosity. Cr3C2-NiCr has been shown to be a viable replacement to electroplated hard chrome when deposited by HVOF spray techniques. In order to produce optimized coatings with this technology, a process mapping methodology was implemented to understand the relationship between process variables. The variations of oxygen to fuel ratios as well as total volume flows of gases were examined to interrelate process variables with the particle state, stress evolution during deposition, and properties of the coatings. The performance of the coatings in aqueous corrosion and sliding wear environments were correlated back to the properties of the coatings. It has been demonstrated that monitoring the in-flight particles and evolution of stress can be directly correlated to the properties of the coating and in-directly to the coating performance. Cr3C2-NiCr property and performance was also compared to hard chrome and WC-CoCr coatings. It was shown that the optimized coatings of Cr3C2-NiCr outperformed hard chrome in both aqueous corrosion as well as sliding wear environments. Cr3C2-NiCr was outperformed by WC-CoCr in sliding wear applications due to its lower hardness, but outperformed WC-CoCr in aqueous corrosion due to the denser

  8. Speech perception as an active cognitive process

    PubMed Central

    Heald, Shannon L. M.; Nusbaum, Howard C.

    2014-01-01

    One view of speech perception is that acoustic signals are transformed into representations for pattern matching to determine linguistic structure. This process can be taken as a statistical pattern-matching problem, assuming realtively stable linguistic categories are characterized by neural representations related to auditory properties of speech that can be compared to speech input. This kind of pattern matching can be termed a passive process which implies rigidity of processing with few demands on cognitive processing. An alternative view is that speech recognition, even in early stages, is an active process in which speech analysis is attentionally guided. Note that this does not mean consciously guided but that information-contingent changes in early auditory encoding can occur as a function of context and experience. Active processing assumes that attention, plasticity, and listening goals are important in considering how listeners cope with adverse circumstances that impair hearing by masking noise in the environment or hearing loss. Although theories of speech perception have begun to incorporate some active processing, they seldom treat early speech encoding as plastic and attentionally guided. Recent research has suggested that speech perception is the product of both feedforward and feedback interactions between a number of brain regions that include descending projections perhaps as far downstream as the cochlea. It is important to understand how the ambiguity of the speech signal and constraints of context dynamically determine cognitive resources recruited during perception including focused attention, learning, and working memory. Theories of speech perception need to go beyond the current corticocentric approach in order to account for the intrinsic dynamics of the auditory encoding of speech. In doing so, this may provide new insights into ways in which hearing disorders and loss may be treated either through augementation or therapy. PMID

  9. Manipulating Crystallographic Texture of Sn Coatings by Optimization of Electrodeposition Process Conditions to Suppress Growth of Whiskers

    NASA Astrophysics Data System (ADS)

    Jagtap, Piyush; Kumar, Praveen

    2015-04-01

    The effects of two major electrodeposition process conditions, electrolyte bath temperature and current density, on the microstructure and crystallographic texture of pure tin coatings on brass and, ultimately, on the extent of whisker formation have been examined. The grain size of the deposited coatings increased with increasing electrolyte bath temperature and current density, which significantly affected the dominant texture: (211) or (420) was the dominant texture at low current densities whereas, depending on deposition temperature, (200) or (220) became the dominant texture at high current densities. After deposition, coatings were subjected to different environmental conditions, for example isothermal aging (room temperature, 50°C, or 150°C) for up to 90 days and thermal cycling between -25°C and 85°C for 100 cycles, and whisker growth was studied. The Sn coatings with low Miller index planes, for example (200) and (220), and with moderate aging temperature were more prone to whiskering than coating with high Miller index planes, for example (420), and high aging temperature. A processing route involving the optimum combination of current density and deposition temperature is proposed for suppressing whisker growth.

  10. Minimizing resputtering of Pt-coated microspheres in a batch magnetron sputtering process

    SciTech Connect

    Plake, A.L.

    1981-07-10

    Preventing DT loss from glass microspheres being smoothly coated with PT is needed during fabrication of laser fusion targets. Evidence indicates that the increase of substrate temperature due to resputtering will cause DT loss. Resputtering will prevent a smooth and uniform coating on these glass microspheres (140 ..mu..m in diameter). This paper reviews the method that was developed to find a set of coating conditions to minimize the DT loss, and still be able to produce thick smooth Pt coated glass microspheres.

  11. Controlling Contagion Processes in Activity Driven Networks

    NASA Astrophysics Data System (ADS)

    Liu, Suyu; Perra, Nicola; Karsai, Márton; Vespignani, Alessandro

    2014-03-01

    The vast majority of strategies aimed at controlling contagion processes on networks consider the connectivity pattern of the system either quenched or annealed. However, in the real world, many networks are highly dynamical and evolve, in time, concurrently with the contagion process. Here, we derive an analytical framework for the study of control strategies specifically devised for a class of time-varying networks, namely activity-driven networks. We develop a block variable mean-field approach that allows the derivation of the equations describing the coevolution of the contagion process and the network dynamic. We derive the critical immunization threshold and assess the effectiveness of three different control strategies. Finally, we validate the theoretical picture by simulating numerically the spreading process and control strategies in both synthetic networks and a large-scale, real-world, mobile telephone call data set.

  12. Efficacy of coating activated carbon with milk proteins to prevent binding of bacterial cells from foods for PCR detection.

    PubMed

    Opet, Nathan J; Levin, Robert E

    2013-08-01

    Foods contaminated with pathogens are common sources of illness. Currently, the most common and sensitive rapid detection method involves the PCR. However, food matrices are complex and contain inhibitors that limit the sensitivity of the PCR. The use of coated activated carbon can effectively facilitate the removal of PCR inhibitors without binding targeted bacterial cells from food samples. With the use of activated carbon coated with milk proteins, a cell recovery at pH 7.0 of 95.7%±2.0% was obtained, compared to control uncoated activated carbon, which yielded a cell recovery of only 1.1%±0.8%. In addition, the milk protein coated activated carbon was able to absorb similar amounts of soluble compounds as uncoated activated carbon, with the exception of bovine hemoglobin. This suggests that the use of milk proteins to coat activated carbon may therefore serve as a suitable replacement for bentonite in the coating of activated carbon, which has previously been used for the removal of PCR inhibitors from food. PMID:23680231

  13. Processing and Characterization of Nanoparticle Coatings for Quartz Crystal Microbalance Measurements

    PubMed Central

    Torrey, Jessica D.; Kirschling, Teresa L.; Greenlee, Lauren F.

    2015-01-01

    The quartz-crystal microbalance is a sensitive and versatile tool for measuring adsorption of a variety of compounds (e.g. small molecules, polymers, biomolecules, nanoparticles and cells) to surfaces. While the technique has traditionally been used for measuring adsorption to flat surfaces and thin ridged films, it can also be extended to study adsorption to nanoparticle surfaces when the nanoparticles are fixed to the crystal surface. The sensitivity and accuracy of the measurement depend on the users’ ability to reproducibly prepare a thin uniform nanoparticle coating. This study evaluated four coating techniques, including spin coating, spray coating, drop casting, and electrophoretic deposition, for two unique particle chemistries [nanoscale zero valent iron (nZVI) and titanium dioxide (TiO2)] to produce uniform and reproducible nanoparticle coatings for real-time quartz-crystal microbalance measurements. Uniform TiO2 coatings were produced from a 50 mg/mL methanol suspension via spin coating. Nanoscale zero-valent iron was best applied by spray coating a low concentration 1.0 mg/mL suspended in methanol. The application of multiple coatings, rather than an increase in the suspension concentration, was the best method to increase the mass of nanoparticles on the crystal surface while maintaining coating uniformity. An upper mass threshold was determined to be approximately 96 µg/cm2; above this mass, coatings no longer maintained their uniform rigid characteristic, and a low signal to noise ratio resulted in loss of measurable signal from crystal resonances above the fundamental. PMID:26958434

  14. Process for preparing active oxide powders

    DOEpatents

    Berard, Michael F.; Hunter, Jr., Orville; Shiers, Loren E.; Dole, Stephen L.; Scheidecker, Ralph W.

    1979-02-20

    An improved process for preparing active oxide powders in which cation hydroxide gels, prepared in the conventional manner are chemically dried by alternately washing the gels with a liquid organic compound having polar characteristics and a liquid organic compound having nonpolar characteristics until the mechanical water is removed from the gel. The water-free cation hydroxide is then contacted with a final liquid organic wash to remove the previous organic wash and speed drying. The dried hydroxide treated in the conventional manner will form a highly sinterable active oxide powder.

  15. Synthesis and enhanced photocatalytic activity of tin oxide nanoparticles coated on multi-walled carbon nanotube

    SciTech Connect

    Wang, Ning; Xu, Jiaoxing; Guan, Lunhui

    2011-09-15

    Highlights: {yields} SnO{sub 2} nanoparticles were uniformly deposited on carbon nanotubes. {yields} MWNT@SnO{sub 2} showed excellent photocatalytic activity. {yields} The quenched PL proved the existence of electron transfer between SnO{sub 2} and MWNT. -- Abstract: A nanocomposite of SnO{sub 2} nanoparticles coated on multi-walled carbon nanotube (MWNT@SnO{sub 2}) was synthesized and characterized by thermogravimetric analysis, X-ray diffraction, transmission electron microscopy, nitrogen physisorption measurements, photoluminescence. The results show that the SnO{sub 2} nanoparticles with a narrow size of 4 nm are uniformly deposited on MWNT. The photocatalytic activity of the nanocomposite was studied using methyl orange as a model organic pollutant. MWNT@SnO{sub 2} exhibits much higher photocatalytic activity than that of commercial TiO{sub 2} (P-25). The promotion is mainly contributed from electron transfer between SnO{sub 2} and MWNT.

  16. TOPICAL REVIEW: Nucleation and aerosol processing in atmospheric pressure electrical discharges: powders production, coatings and filtration

    NASA Astrophysics Data System (ADS)

    Borra, Jean-Pascal

    2006-01-01

    This review addresses the production of nano-particles and the processing of particles injected in atmospheric pressure electrical discharges (APED). The mechanisms of formation and the evolution of particles suspended in gases are first presented, with numerical and experimental facilities. Different APED and related properties are then introduced for dc corona, streamer and spark filamentary discharges (FD), as well as for ac filamentary and homogeneous dielectric barrier discharges (DBD). Two mechanisms of particle production are depicted in APED: when FD interact with the surface of electrodes or dielectrics and when filamentary and homogeneous DBD induce reactions with gaseous precursors in volume. In both cases, condensable gaseous species are produced, leading to nano-sized particles by physical and chemical routes of nucleation. The evolution of the so-formed nano-particles, i.e. the growth by coagulation/condensation, the charging and the collection are detailed for each APED, with respect to fine powders production and thin films deposition. Finally, when particles are injected in APED, they undergo interfacial processes. Non-thermal plasmas charge particles for electro-collection and trigger heterogeneous chemical reactions for organic and inorganic films deposition. Heat exchanges in thermal plasmas enable powder purification, shaping, melting for hard coatings and fine powders production by reactive evaporation.

  17. In Vitro Efficacy of a Novel Active-Release Antimicrobial Coating To Eradicate Biofilms of Pseudomonas aeruginosa

    PubMed Central

    Lerdahl, Julia M.; Haymond, Bryan S.; Bloebaum, Roy D.

    2014-01-01

    Implant-related infections are becoming increasingly difficult to treat due to the formation of biofilms on implant surfaces. This study analyzed the in vitro efficacy of a novel antimicrobial coating against biofilms of Pseudomonas aeruginosa, using a flow cell system. Results indicated that P. aeruginosa biofilms were reduced by greater than 8 log10 units in less than 24 h. Data indicated that this active-release coating may be promising for preventing biofilm implant-related infections. PMID:24395238

  18. Metallization Process of a Polyimide Surface with Palladium-Free Activation for Electronic Field Applications

    NASA Astrophysics Data System (ADS)

    Li, Libo; Ma, Yue; Xie, Jingchen; Yang, Xiuchun; Wang, Heng; Tian, Haiyan; Mu, Hongjing; Wang, Wentao

    2015-10-01

    A new copper plating bath without Pd activation for electroless deposition on polyimide (PI) film is reported. The characteristics of Cu coatings on the PI via electroless plating and the effects of operating parameters on the coating coverage are discussed. The pre-treatment and plating processes are further optimized based on orthogonal experiment methods, involving variations of multiple process parameters. The electroless copper coating was characterized by scanning electron microscopy and atomic force microscopy, while the composition and crystalline structure are estimated by energy dispersive spectrometer and x-ray diffraction, respectively. These results show that the crystalline copper layer on the PI surface after electroless plating is dense, continuous and uniform. The joint tensile experiment is used to measure the adhesive strength of the coating with palladium-free and palladium activation, and the former is higher. Furthermore, the pre-treatment method proposed in this work without using palladium compounds is considered to be environmentally friendly. In addition, it provides a new concept of electroless Cu plating on the PI, which is generally difficult to plate due to its hydrophobic nature.

  19. Contact angle anomalies indicate that surface-active eluates from silicone coatings inhibit the adhesive mechanisms of fouling organisms.

    PubMed

    Meyer, Anne; Baier, Robert; Wood, Christina Darkangelo; Stein, Judith; Truby, Kathryn; Holm, Eric; Montemarano, Jean; Kavanagh, Christopher; Nedved, Brian; Smith, Celia; Swain, Geoff; Wiebe, Deborah

    2006-01-01

    Silicone coatings with critical surface tensions (CST) between 20 and 30 mN m-1 more easily release diverse types of biofouling than do materials of higher and lower CST. Oils added to these coatings selectively further diminish the attachment strengths of different marine fouling organisms, without significantly modifying the initial CST. In a search for the mechanisms of this improved biofouling resistance, the interfacial instabilities of four silicone coatings were characterised by comprehensive contact angle analyses, using up to 12 different diagnostic fluids selected to mimic the side chain chemistries of the common amino acids of bioadhesive proteins. The surfaces of painted steel test panels were characterised both before and after exposure to freshwater, brackish water, and seawater over periods ranging from 9 months to nearly 4 years. Contact angle measurements demonstrated significant surface activity of the oil-amended coatings both before and after long-term underwater exposure. The surface activity of the control (coating without oil) increased as a result of underwater exposure, consistent with mild surface chain scission and hydrolysis imparting a self-surfactancy to the coating and providing a weak boundary layer promoting continuing easy release of attaching foulants. Coatings with additives that most effectively reduced biofouling showed both initial and persistent contact angle anomalies for the test liquid, thiodiglycol, suggesting lower-shear biofouling release mechanisms based upon diminished bioadhesive crosslinking by interfering with hydrogen- and sulfhydryl bonds. Swelling of the silicone elastomeric coatings by hydrocarbon fluids was observed for all four coatings, before and after immersion. PMID:17178574

  20. Solvent-based to waterbased adhesive-coated substrate retrofit. Volume 2. Process overview. Final report, November 1992-June 1993

    SciTech Connect

    McMinn, B.W.; Snow, W.S.; Bowman, D.T.

    1995-01-01

    This volume presents initial results of a study to identify the issues and barriers associated with retrofitting existing solvent-based equipment to accept waterbased adhesives, as part of an EPA effort to improve equipment cleaning in the coated and laminated substrate manufacturing industry. It is an introduction to the technical, economic, and environmental issues associated with converting from solvent-based to waterbased adhesive coating processes. Its purpose is to define terms commonly used within the industry, introduce retrofit concepts, and identify unresolved issues.

  1. Thermal Processing of Silicones for Green, Scalable, and Healable Superhydrophobic Coatings.

    PubMed

    Tian, Xinchun; Shaw, Santosh; Lind, Kara R; Cademartiri, Ludovico

    2016-05-01

    The thermal degradation of silicones is exploited and engineered to make super-hydrophobic coatings that are scalable, healable, and ecofriendly for various outdoor applications. The coatings can be generated and regenerated at the rate of 1 m(2) min(-1) using premixed flames, adhere to a variety of substrates, and tolerate foot traffic (>1000 steps) after moderate wear and healing. PMID:27008206

  2. Active voltammetric microsensors with neural signal processing.

    SciTech Connect

    Vogt, M. C.

    1998-12-11

    Many industrial and environmental processes, including bioremediation, would benefit from the feedback and control information provided by a local multi-analyte chemical sensor. For most processes, such a sensor would need to be rugged enough to be placed in situ for long-term remote monitoring, and inexpensive enough to be fielded in useful numbers. The multi-analyte capability is difficult to obtain from common passive sensors, but can be provided by an active device that produces a spectrum-type response. Such new active gas microsensor technology has been developed at Argonne National Laboratory. The technology couples an electrocatalytic ceramic-metallic (cermet) microsensor with a voltammetric measurement technique and advanced neural signal processing. It has been demonstrated to be flexible, rugged, and very economical to produce and deploy. Both narrow interest detectors and wide spectrum instruments have been developed around this technology. Much of this technology's strength lies in the active measurement technique employed. The technique involves applying voltammetry to a miniature electrocatalytic cell to produce unique chemical ''signatures'' from the analytes. These signatures are processed with neural pattern recognition algorithms to identify and quantify the components in the analyte. The neural signal processing allows for innovative sampling and analysis strategies to be employed with the microsensor. In most situations, the whole response signature from the voltammogram can be used to identify, classify, and quantify an analyte, without dissecting it into component parts. This allows an instrument to be calibrated once for a specific gas or mixture of gases by simple exposure to a multi-component standard rather than by a series of individual gases. The sampled unknown analytes can vary in composition or in concentration, the calibration, sensing, and processing methods of these active voltammetric microsensors can detect, recognize, and

  3. UV-activated 7-dehydrocholesterol-coated titanium implants promote differentiation of human umbilical cord mesenchymal stem cells into osteoblasts.

    PubMed

    Satué, María; Ramis, Joana M; Monjo, Marta

    2016-01-01

    Vitamin D metabolites are essential for bone regeneration and mineral homeostasis. The vitamin D precursor 7-dehydrocholesterol can be used after UV irradiation to locally produce active vitamin D by osteoblastic cells. Furthermore, UV-irradiated 7-dehydrocholesterol is a biocompatible coating for titanium implants with positive effects on osteoblast differentiation. In this study, we examined the impact of titanium implants surfaces coated with UV-irradiated 7-dehydrocholesterol on the osteogenic differentiation of human umbilical cord mesenchymal stem cells. First, the synthesis of cholecalciferol (D3) was achieved through the incubation of the UV-activated 7-dehydrocholesterol coating for 48 h at 23℃. Further, we investigated in vitro the biocompatibility of this coating in human umbilical cord mesenchymal stem cells and its potential to enhance their differentiation towards the osteogenic lineage. Human umbilical cord mesenchymal stem cells cultured onto UV-irradiated 7-dehydrocholesterol-coated titanium implants surfaces, combined with osteogenic supplements, upregulated the gene expression of several osteogenic markers and showed higher alkaline phosphatase activity and calcein blue staining, suggesting increased mineralization. Thus, our results show that the use of UV irradiation on 7-dehydrocholesterol -treated titanium implants surfaces generates a bioactive coating that promotes the osteogenic differentiation of human umbilical cord mesenchymal stem cells, with regenerative potential for improving osseointegration in titanium-based bone anchored implants. PMID:25899927

  4. Structural evolution, thermomechanical recrystallization and electrochemical corrosion properties of Ni-Cu-Mg amorphous coating on mild steel fabricated by dual-anode electrolytic processing

    NASA Astrophysics Data System (ADS)

    Abdulwahab, M.; Fayomi, O. S. I.; Popoola, A. P. I.

    2016-07-01

    The electrolytic Ni-Cu based alloy coating with admixed interfacial blend of Mg have been successfully prepared on mild steel substrate by dual anode electroplating processes over a range of applied current density and dwell time. The electrocodeposition of Ni-Cu-Mg coating was investigated in the presence of other bath additives. The influence of deposition current on surface morphology, adhesion behavior, preferred crystal orientation, surface topography and electrochemical activity of Ni-Cu-Mg alloy coating on mild steel were systematically examined. The thermal stability of the developed composite materials was examined via isothermal treatment. Scanning electron microscope equipped with EDS, X-ray diffraction, Atomic force microscope, micro-hardness tester and 3 μmetrohm Potentiostat/galvanostat were used to compare untreated and isothermally treated electrocodeposited composite. The induced activity of the Ni-Cu-Mg alloy changed the surface modification and results to crystal precipitation within the structural interface by the formation of Cu, Ni2Mg3 phase. The obtained results showed that the introduction of Mg particles in the plating bath generally modified the surface and brings an increase in the hardness and corrosion resistance of Ni-Cu-Mg layers fabricated. Equally, isothermally treated composites demonstrated an improved properties indicating 45% increase in the micro-hardness and 79.6% corrosion resistance which further showed that the developed composite is thermally stable.

  5. Activation of consolidation processes of alumina ceramics

    NASA Astrophysics Data System (ADS)

    Matrenin, S. V.; Zenin, B. S.; Tayukin, R. V.

    2016-02-01

    The methods for activating sintering ceramics based on Al2O3 by mechanical activation in the planetary mill, by adding in the mixture of nanopowders (NP) Al, Al2O3, and submicron powder TiO2, and by applying the technology of spark plasma sintering (SPS) are developed. It has been shown that adding the nanopowder up to 20 wt. % Al2O3 in a coarse powder α-Al2O3 activates the sintering process resulting in increased density and hardness of the sintered alumina ceramics. Substantial effect of increasing density of alumina ceramics due to adding the submicron powder TiO2 in the compound of initial powder mixtures has been established.

  6. Application of Pcvd Process to Uniform Coating of TiO2 Thin Films on Polypropylene Beads

    NASA Astrophysics Data System (ADS)

    Kim, Dong-Joo; Pham, Hung Cuong; Kim, Kyo-Seon

    The growth of the TiO2 thin films coated on the polypropylene beads was analyzed experimentally in a rotating cylindrical plasma chemical vapor deposition (PCVD) reactor. The precursors for the thin films were generated by plasma reactions, and they deposited on the polypropylene beads to become the uniform thin films. The TiO2 thin films grow more quickly on the polypropylene beads by increasing the mass flow rate of TTIP, or the rotation speed of the reactor. The smaller number of polypropylene beads in the reactor increases the growth rate of the thin films. The high-quality TiO2 thin films can be coated on particles uniformly by using the rotating cylindrical PCVD process. The particles coated with high-quality TiO2 thin films can be applied to the removal of air and water pollutants by a photodegradation reaction of TiO2.

  7. Controlled Growth of Ultrathin Film of Organic Semiconductors by Balancing the Competitive Processes in Dip-Coating for Organic Transistors.

    PubMed

    Wu, Kunjie; Li, Hongwei; Li, Liqiang; Zhang, Suna; Chen, Xiaosong; Xu, Zeyang; Zhang, Xi; Hu, Wenping; Chi, Lifeng; Gao, Xike; Meng, Yancheng

    2016-06-28

    Ultrathin film with thickness below 15 nm of organic semiconductors provides excellent platform for some fundamental research and practical applications in the field of organic electronics. However, it is quite challenging to develop a general principle for the growth of uniform and continuous ultrathin film over large area. Dip-coating is a useful technique to prepare diverse structures of organic semiconductors, but the assembly of organic semiconductors in dip-coating is quite complicated, and there are no reports about the core rules for the growth of ultrathin film via dip-coating until now. In this work, we develop a general strategy for the growth of ultrathin film of organic semiconductor via dip-coating, which provides a relatively facile model to analyze the growth behavior. The balance between the three direct factors (nucleation rate, assembly rate, and recession rate) is the key to determine the growth of ultrathin film. Under the direction of this rule, ultrathin films of four organic semiconductors are obtained. The field-effect transistors constructed on the ultrathin film show good field-effect property. This work provides a general principle and systematic guideline to prepare ultrathin film of organic semiconductors via dip-coating, which would be highly meaningful for organic electronics as well as for the assembly of other materials via solution processes. PMID:27267545

  8. Coating Bores of Light Metal Engine Blocks with a Nanocomposite Material using the Plasma Transferred Wire Arc Thermal Spray Process

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Ernst, F.; Zwick, J.; Schlaefer, T.; Cook, D.; Nassenstein, K.; Schwenk, A.; Schreiber, F.; Wenz, T.; Flores, G.; Hahn, M.

    2008-09-01

    Engine blocks of modern passenger car engines are generally made of light metal alloys, mostly hypoeutectic AlSi-alloys. Due to their low hardness, these alloys do not meet the tribological requirements of the system cylinder running surface—piston rings—lubricating oil. In order to provide a suitable cylinder running surface, nowadays cylinder liners made of gray cast iron are pressed in or cast into the engine block. A newer approach is to apply thermal spray coatings onto the cylinder bore walls. Due to the geometric conditions, the coatings are applied with specifically designed internal diameter thermal spray systems. With these processes a broad variety of feedstock can be applied, whereas mostly low-alloyed carbon steel feedstock is being used for this application. In the context of this work, an iron-based wire feedstock has been developed, which leads to a nanocrystalline coating. The application of this material was carried out with the Plasma Transferred Wire Arc system. AlMgSi0.5 liners were used as substrates. The coating microstructure and the properties of the coatings were analyzed.

  9. Formation of Apatite Coatings on an Artificial Ligament Using a Plasma- and Precursor-Assisted Biomimetic Process

    PubMed Central

    Mutsuzaki, Hirotaka; Yokoyama, Yoshiro; Ito, Atsuo; Oyane, Ayako

    2013-01-01

    A plasma- and precursor-assisted biomimetic process utilizing plasma and alternate dipping treatments was applied to a Leed-Keio artificial ligament to produce a thin coating of apatite in a supersaturated calcium phosphate solution. Following plasma surface modification, the specimen was alternately dipped in calcium and phosphate ion solutions three times (alternate dipping treatment) to create a precoating containing amorphous calcium phosphate (ACP) which is an apatite precursor. To grow an apatite layer on the ACP precoating, the ACP-precoated specimen was immersed for 24 h in a simulated body fluid with ion concentrations approximately equal to those in human blood plasma. The plasma surface modification was necessary to create an adequate apatite coating and to improve the coating adhesion depending on the plasma power density. The apatite coating prepared using the optimized conditions formed a thin-film that covered the entire surface of the artificial ligament. The resulting apatite-coated artificial ligament should exhibit improved osseointegration within the bone tunnel and possesses great potential for use in ligament reconstructions. PMID:24048251

  10. Mesoporous silica coatings for cephalosporin active release at the bone-implant interface

    NASA Astrophysics Data System (ADS)

    Rădulescu, Dragoş; Voicu, Georgeta; Oprea, Alexandra Elena; Andronescu, Ecaterina; Grumezescu, Valentina; Holban, Alina Maria; Vasile, Bogdan Stefan; Surdu, Adrian Vasile; Grumezescu, Alexandru Mihai; Socol, Gabriel; Mogoantă, Laurenţiu; Mogoşanu, George Dan; Balaure, Paul Cătălin; Rădulescu, Radu; Chifiriuc, Mariana Carmen

    2016-06-01

    In this study, we investigated the potential of MAPLE-deposited coatings mesoporous silica nanoparticles (MSNs) to release Zinforo (ceftarolinum fosmil) in biologically active form. The MSNs were prepared by using a classic procedure with cetyltrimethylammonium bromide as sacrificial template and tetraethylorthosilicate as the monomer. The Brunauer-Emmett-Teller (BET) and transmission electron microscopy (TEM) analyses revealed network-forming granules with diameters under 100 nm and an average pore diameter of 2.33 nm. The deposited films were characterized by SEM, TEM, XRD and IR. Microbiological analyses performed on ceftaroline-loaded films demonstrated that the antibiotic was released in an active form, decreasing the microbial adherence rate and colonization of the surface. Moreover, the in vitro and in vivo assays proved the excellent biodistribution and biocompatibility of the prepared systems. Our results suggest that the obtained bioactive coatings possess a significant potential for the design of drug delivery systems and antibacterial medical-use surfaces, with great applications in bone implantology.

  11. CD16 polymorphisms and NK activation induced by monoclonal antibody-coated target cells.

    PubMed

    Bowles, Julie A; Weiner, George J

    2005-09-01

    CD16 and natural killer (NK) cells appear to play a central role in mediating the anti-tumor effects of monoclonal antibody (mAb) therapy, yet little is known about changes in NK cells that result from interaction of the NK cells with mAb-coated tumor cells under physiologic conditions. We developed a system using peripheral blood mononuclear cells (PBMCs) and either transformed B cells or breast cancer cells to assess how mAbs impact on NK cell phenotype. Rituximab, apolizumab and trastuzumab induced modulation of CD16 and upregulation of CD54 on NK cells when the appropriate target cells were present. Higher concentrations of mAb were needed to induce these changes on NK cells from subjects with the lower affinity CD16 polymorphism. Phenotypic changes were greater in NK cells from subjects with the higher affinity polymorphism even when saturating concentrations of mAb were used, demonstrating increased concentration of mAb can overcome some, but not all, of the influence CD16 polymorphisms have on NK activation. These studies provide a straightforward and easily reproducible technique to measure the ability of mAb-coated tumor cells to activate NK cells in vitro which should be particularly useful as mAbs with varying affinity for both target antigen and Fc receptor (FcR) are developed. PMID:16109421

  12. Porous Silica-Coated Gold Nanorods: A Highly Active Catalyst for the Reduction of 4-Nitrophenol.

    PubMed

    Mohanta, Jagdeep; Satapathy, Smithsagar; Si, Satyabrata

    2016-02-01

    The successful coating of thin porous silica layers of various thicknesses [(10±1), (12±1), and (14±1) nm] on cetyl trimethylammonium bromide (CTAB) capped gold nanorods was achieved through a modified Stöber procedure. The resulting material was applied as a novel catalyst for the reduction of 4-nitrophenol. The catalytic activities of the gold nanorods increased up to eight times after coating with a layer of porous silica and the reaction followed a zero-order kinetics, having a rate constant as high as 2.92×10(-1) mol L(-1) min(-1). The spectral changes during the reduction reaction of 4-nitrophenol were observed within a very short span of time and a complete conversion to 4-aminophenol occured within 5-6 mins, including the induction period of ≈2 mins. The reusability of the catalyst was studied by running the catalytic reaction during five consecutive cycles with good efficiency without destroying the nanostructure. The methodology can be effectively applied to the development of composite catalysts with highly enhanced catalytic activity. PMID:26663755

  13. Activation of cell signaling via optical manipulation of gold-coated liposomes encapsulating signaling molecules

    NASA Astrophysics Data System (ADS)

    Orsinger, Gabriel V.; Leung, Sarah J.; Romanowski, Marek

    2013-02-01

    Many diseases involve changes in cell signaling cascades, as seen commonly in drug resistant cancers. To better understand these intricate signaling events in diseased cells and tissues, experimental methods of probing cellular communication at a single to multi-cell level are required. We recently introduced a general platform for activation of selected signaling pathways by optically controlled delivery and release of water soluble factors using gold-coated liposomes. In the example presented here, we encapsulated inositol trisphosphate (IP3), a ubiquitous intracellular secondary messenger involved in GPCR and Akt signaling cascades, within 100 nm gold-coated liposomes. The high polarizability of the liposome's unique gold pseudo-shell allows stable optical trapping for subcellular manipulation in the presence of cells. We take this optical manipulation further by optically injecting IP3-containing liposomes into the cytosol of a single cell to initiate localized cell signaling. Upon optical injection of liposomal IP3 into a single ovarian carcinoma cell, we observed localized activation as reported by changes in Indo-1 fluorescence intensity. With established gap junctions between the injected cell and neighboring cells, we monitored propagation of this signaling to and through nearby cells.

  14. Ethylcellulose film coating of guaifenesin-loaded pellets: A comprehensive evaluation of the manufacturing process to prevent drug migration.

    PubMed

    Melegari, Cecilia; Bertoni, Serena; Genovesi, Alberto; Hughes, Kevin; Rajabi-Siahboomi, Ali R; Passerini, Nadia; Albertini, Beatrice

    2016-03-01

    The aim of the research was to investigate the complete process of pellet production in a Wurster fluidized bed coater in order to determine the main factors affecting the migration phenomenon of a soluble API through the ethycellulose film coating (Surelease®) and hence the long-term stability of the controlled release pellets. Guaifenesin (GFN), as BCS class I model drug, was layered on sugar spheres using a binder-polymer solution containing the dissolved GFN. The drug loaded pellets were then coated with Surelease®. The influence of drug loading (4.5-20.0% w/w), curing conditions (40-60°C and dynamic-static equipment), coating level (12-20% theoretical weight gain) and composition of the binder-layering solution (hypromellose versus Na alginate) on process efficiency (RSDW%), GFN content uniformity (RSDC%), GFN solid state (DSC and XRD) and pellet release profiles was evaluated. The effectiveness of the Surelease film was strongly affected by the ability of GFN to cross the coating layer and to recrystallize on the pellet surface. Results indicated that this behaviour was dependent on the polymer used in the binder-layering solution. Using hypromellose as polymer, GFN recrystallized on the coated pellet surface at both drug loadings. The curing step was necessary to stabilize the film effectiveness at the higher drug loading. Increasing the coating level delayed but did not prevent the GFN diffusion. Replacing hypromellose with Na alginate, reduced the migration of GFN through the film to a negligible amount even after six months of storage and the curing step was not necessary to achieve stable controlled release profiles over storage. PMID:26686647

  15. Ice nucleation activity of diesel soot particles at cirrus relevant temperature conditions: Effects of hydration, secondary organics coating, soot morphology, and coagulation

    NASA Astrophysics Data System (ADS)

    Kulkarni, Gourihar; China, Swarup; Liu, Shang; Nandasiri, Manjula; Sharma, Noopur; Wilson, Jacqueline; Aiken, Allison C.; Chand, Duli; Laskin, Alexander; Mazzoleni, Claudio; Pekour, Mikhail; Shilling, John; Shutthanandan, Vaithiyalingam; Zelenyuk, Alla; Zaveri, Rahul A.

    2016-04-01

    Ice formation by diesel soot particles was investigated at temperatures ranging from -40 to -50°C. Size-selected soot particles were physically and chemically aged in an environmental chamber, and their ice nucleating properties were determined using a continuous flow diffusion type ice nucleation chamber. Bare (freshly formed), hydrated, and compacted soot particles, as well as α-pinene secondary organic aerosol (SOA)-coated soot particles at high relative humidity conditions, showed ice formation activity at subsaturation conditions with respect to water but below the homogeneous freezing threshold conditions. However, SOA-coated soot particles at dry conditions were observed to freeze at homogeneous freezing threshold conditions. Overall, our results suggest that heterogeneous ice nucleation activity of freshly emitted diesel soot particles are sensitive to some of the aging processes that soot can undergo in the atmosphere.

  16. The characteristics of particle charging and deposition during powder coating processes with ultrafine powder

    NASA Astrophysics Data System (ADS)

    Meng, Xiangbo; Zhu, Jingxu Jesse; Zhang, Hui

    2009-03-01

    In a preceding work, the mechanisms of particle charging and deposition during powder coating processes were explored with coarse polyurethane powder. In this paper, the developed mechanisms were further examined with ultrafine polyurethane powder in order to meet the growing needs for ultrafine powder in finishing industries. This study first verified the previous findings in particle deposition, which account for a cone-shaped pattern formed by deposited particles on the substrate and a rise in particle accumulation in the fringe region. It was further demonstrated with ultrafine powder that, as disclosed by using coarse powder, the primary charging of in-flight particles competes with back corona in particle deposition processes, and the highest deposition efficiency is a compromise by balancing their effects. In comparison with coarse powder, ultrafine powder presents a faster reduction in the deposition rate with extended spraying duration, but shows some superiority in the uniformity of the deposited layer. In the case of charging characteristics of the deposited particles, it was further substantiated with ultrafine powder that the secondary charging mechanism takes predominance in determining the distribution of local charge-to-mass ratios. It was also disclosed that ultrafine powder shows a decreasing charge-to-mass ratio with increased charging voltage in the deposited layer, opposite to the increasing tendency of coarse powder. However, it was commonly demonstrated by both coarse and ultrafine powders that the charge-to-mass ratio of the deposited particles decreases with the extended spraying durations. In comparison, ultrafine powder is more likely to produce uniform charge-to-mass ratio distributions in the deposited layer, which contrast sharply with the ones associated with the coarse powder. In conclusion, it is believed that this study supplements the preceding study and is of great help in providing a comprehensive understanding of the mechanisms

  17. Development of an optimized electrochemical process for subsequent coating of 316 stainless steel for stent applications.

    PubMed

    Haïdopoulos, M; Turgeon, S; Sarra-Bournet, C; Laroche, G; Mantovani, D

    2006-07-01

    Metallic endovascular stents are used as medical devices to scaffold biological lumen, most often diseased arteries, after balloon angioplasty. They are commonly made of 316L stainless steel or Nitinol, two alloys containing nickel, an element classified as potentially toxic and carcinogenic by the International Agency for Research on Cancer. Although they are largely implanted, the long-term safety of such metallic elements is still controversial, since the corrosion processes may lead to the release of several metallic ions, including nickel ions in diverse oxidation states. To avoid metallic ion release in the body, the strategy behind this work was to develop a process aiming the complete isolation of the stainless steel device from the body fluids by a thin, cohesive and strongly adherent coating of RF-plasma-polymerized fluoropolymer. Nevertheless, prior to the polymer film deposition, an essential aspect was the development of a pre-treatment for the metallic substrate, based on the electrochemical polishing process, aiming the removal of any fragile interlayer, including the native oxide layer and the carbon contaminated layer, in order to obtain a smooth, defect-free surface to optimize the adhesion of the plasma-deposited thin film. In this work, the optimized parameters for electropolishing, such as the duration and the temperature of the electrolysis, and the complementary acid dipping were presented and accurately discussed. Their effects on roughness as well as on the evolution of surface topography were investigated by Atomic Force Microscopy, stylus profilometry and Scanning Electron Microscopy. The modifications induced on the surface atomic concentrations were studied by X-ray Photoelectron Spectroscopy. The improvements in terms of the surface morphology after the pre-treatment were also emphasized, as well as the influence of the original stainless steel surface finish. PMID:16770550

  18. Effects of PVA-coated nanoparticles on human T helper cell activity.

    PubMed

    Strehl, Cindy; Schellmann, Saskia; Maurizi, Lionel; Hofmann-Amtenbrink, Margarethe; Häupl, Thomas; Hofmann, Heinrich; Buttgereit, Frank; Gaber, Timo

    2016-03-14

    Superparamagnetic iron oxide nanoparticles (SPION) are used as high-sensitive enhancer for magnetic resonance imaging, where they represent a promising tool for early diagnosis of destructive diseases such as rheumatoid arthritis (RA). Since we could demonstrate that professional phagocytes are activated by amino-polyvinyl-alcohol-coated-SPION (a-PVA-SPION), the study here focuses on the influence of a-PVA-SPION on human T cells activity. Therefore, primary human CD4+ T cells from RA patients and healthy subjects were treated with varying doses of a-PVA-SPION for 20h or 72h. T cells were then analyzed for apoptosis, cellular energy, expression of the activation marker CD25 and cell proliferation. Although, we observed that T cells from RA patients are more susceptible to low-dose a-PVA-SPION-induced apoptosis than T cells from healthy subjects, in both groups a-PVA-SPION do not activate CD4+ T cells per se and do not influence mitogen-mediated T cells activation with regard to CD25 expression and cell proliferation. Nevertheless, our results demonstrate that CD4+ T cells from RA patients and healthy subjects differ in their response to mitogen stimulation and oxygen availability. We conclude from our data, that a-PVA-SPION do neither activate nor significantly influence mitogen-stimulated CD4+ T cells activation and have negligible influence on T cells apoptosis. PMID:26774940

  19. Development and evaluation of Mn oxide-coated composite adsorbent for the removal and recovery of heavy metals from coal processing wastewater. Final report, December 1995

    SciTech Connect

    Fan, Huan Jung; Anderson, P.R.

    1995-12-31

    The overall objective of this research was to evaluate a Mn oxide-coated granular activated carbon (MnGAC) for the removal and recovery of metals from wastewaters. The composite adsorbent was prepared by coating M-n-oxide onto granular activated carbon. Three coating methods (adsorption, precipitation, and dry oxidation) were developed and studied in this research. The adsorbent (MnTOG) prepared by a dry oxidation method had the highest Cu(II) adsorption capacity of the three synthesis methods. In multiple adsorption/regeneration cycle tests, MnTOG had better Cu(II) removal relative to those adsorbents prepared by other methods. MnTOG had the ability to remove Cu(II) and Cd(II) to trace level (< 4 ug/L) in a column process at least through 3000 and 1400 BV, respectively. Cd(II) removal was hindered by the presence of Cu(II). However, Cu(II) removal was only slightly reduced by the presence of Cd(II). Cu(II) adsorption in batch and fixed-bed processes onto MnTOG was successfully modeled with a homogeneous surface diffusion model (HSDM). However, the HSDM could only successfully describe the adsorption of Cd(II) onto MnTOG in the batch process, but not the fixed-bed process. M-n oxide can be deposited on GAC to create a composite adsorbent with an increased Cu(II) or Cd(II) adsorption capacity. Composite adsorbent (MnGAC) has the potential to become an efficient way to remove metals from metal contaminated wastewater.

  20. Biological influence of Ca/P ratio on calcium phosphate coatings by sol-gel processing.

    PubMed

    Catauro, M; Papale, F; Sapio, L; Naviglio, S

    2016-08-01

    The objective of this work has been to develop low temperature sol-gel glass coatings to modify the substrate surface and to evaluate their bioactivity and biocompatibility. Glasses, based on SiO2·CaO·P2O5, were synthesized by the sol-gel technique using tetraethyl orthosilicate, calcium nitrate tetrahydrate and triethyl phosphate as precursors of SiO2, CaO and P2O5, respectively. Those materials, still in the sol phase, have been used to coat substrates by means of the dip-coating technique. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) has been used for characterize coatings and a microstructural analysis has been obtained using scanning electron microscopy (SEM). The potential applications of the coatings in the biomedical field were evaluated by bioactivity and biocompatibility tests. The coated substrate was immersed in simulated body fluid (SBF) for 21days and the hydroxyapatite deposition on its surface was subsequently evaluated via SEM-EDXS analysis, as an index of bone-bonding capability. In order to study the cell behavior and response to our silica based materials, prepared via the sol-gel method, with various Ca/P ratio and coating substrate, we have used the human osteoblast-like U2OS cell line. PMID:27157742

  1. Fabrication of pDMAEMA-coated silica nanoparticles and their enhanced antibacterial activity.

    PubMed

    Song, Jooyoung; Jung, Yujung; Lee, Inkyu; Jang, Jyongsik

    2013-10-01

    Thin pDMAEMA shells were formed on the surface of silica nanoparticles via vapor deposition polymerization. Scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, and elemental analysis have been used to characterize the resulting pDMAEMA-coated silica nanoparticles. Electron microscopy studies reveal that the thin polymer shell is formed on the silica surface. In this work, the particle diameter can be controlled (from ~19 to ~69 nm) by varying the size of silica core. The antibacterial performance of the core-shell nanoparticles was investigated against both Gram-positive (Escherichia coli) and Gram-negative (Staphylococcus aureus) bacteria. Importantly, the nano-sized pDMAEMA particles presented antibacterial activity against both bacteria without additional quaternization due to its enlarged surface area. Additionally, the bactericidal efficiency was enhanced by reducing the particle size, because the expanded surface area of the cationic polymer nanoparticles provides more active sites that can kill the bacteria. PMID:23838333

  2. Platinum-coated copper nanowires with high activity for hydrogen oxidation reaction in base.

    PubMed

    Alia, Shaun M; Pivovar, Bryan S; Yan, Yushan

    2013-09-11

    Platinum (Pt)-coated copper (Cu) nanowires (Pt/CuNWs) are synthesized by the partial galvanic displacement of CuNWs and have a 100 nm diameter and are 25-40 μm length. Pt/CuNWs are studied as a hydrogen oxidation reaction (HOR) catalyst in base along with Cu templated Pt nanotubes (PtNT (Cu)), a 5% Cu monolayer on a bulk polycrystalline Pt electrode (5% ML Cu/BPPt), BPPt, and carbon supported Pt (Pt/C). Comparison of these catalysts demonstrates that the inclusion of Cu benefited the HOR activity of Pt/CuNWs likely by providing compressive strain on Pt; surface Cu further aids in hydroxyl adsorption, thereby improving the HOR activity of Pt/CuNWs. Pt/CuNWs exceed the area and mass exchange current densities of carbon supported Pt by 3.5 times and 1.9 times. PMID:23952885

  3. Growth of lanthanum manganate buffer layers for coated conductors via a metal-organic decomposition process

    NASA Astrophysics Data System (ADS)

    Venkataraman, Kartik

    LaMnO3 (LMO) was identified as a possible buffer material for YBa2Cu3O7-x conductors due to its diffusion barrier properties and close lattice match with YBa2Cu 3O7-x. Growth of LMO films via a metal-organic decomposition (MOD) process on Ni, Ni-5at.%W (Ni-5W), and single crystal SrTiO3 substrates was investigated. Phase-pure LMO was grown via MOD on Ni and SrTiO 3 substrates at temperatures and oxygen pressures within a thermodynamic "process window" wherein LMO, Ni, Ni-5W, and SrTiO3 are all stable components. LMO could not be grown on Ni-5W in the "process window" because tungsten diffused from the substrate into the overlying film, where it reacted to form La and Mn tungstates. The kinetics of tungstate formation and crystallization of phase-pure LMO from the La and Mn acetate precursors are competitive in the temperature range explored (850--1100°C). Temperatures <850°C might mitigate tungsten diffusion from the substrate to the film sufficiently to obviate tungstate formation, but LMO films deposited via MOD require temperatures ≥850°C for nucleation and grain growth. Using a Y2O3 seed layer on Ni-5W to block tungsten from diffusing into the LMO film was explored; however, Y2O3 reacts with tungsten in the "process window" at 850--1100°C. Tungsten diffusion into Y2O3 can be blocked if epitaxial, crack-free NiWO4 and NiO layers are formed at the interface between Ni-5W and Y2O3. NiWO 4 only grows epitaxially if the overlying NiO and buffer layers are thick enough to mechanically suppress (011)-oriented NiWO4 grain growth. This is not the case when a bare 75 nm-thick Y2O3 film on Ni-5W is processed at 850°C. These studies show that the Ni-5W substrate must be at a low temperature to prevent tungsten diffusion, whereas the LMO precursor film must be at elevated temperature to crystallize. An excimer laser-assisted MOD process was used where a Y2O 3-coated Ni-5W substrate was held at 500°C in air and the pulsed laser photo-thermally heated the Y2O3 and LMO

  4. Heterogeneous light-induced ozone processing on the organic coatings in the atmosphere

    NASA Astrophysics Data System (ADS)

    Net, Sopheak; Nieto-Gligorovski, Laura; Gligorovski, Sašo; Temime-Rousell, Brice; Barbati, Stephane; Lazarou, Yannis G.; Wortham, Henri

    Many of the more recent studies concerning heterogeneous reactions of atmospheric interest, carry, in some cases, much more details but still follow the basic philosophy of the first pioneering studies. Therefore, in this study the accent is put on the additional complexities that arise when the aerosols of interest have more complex compositions. Hence, it is attempted to identify the products following the simultaneous ozone processing and light irradiation on particles coated with 4-phenoxyphenol in the presence of 4-carboxybenzophenone as a photosensitizer. In order to reveal a more complete picture on the fate of these aromatic compounds under controlled experimental conditions, different analytical tools such as gas chromatography coupled to mass spectrometry (GC-MS) and proton transfer reaction-mass spectrometry (PTR-MS) have been applied. Several surface bound products were identified via GC-MS and some of them (phenol, hydroquinone, catechol, 4-hydroxybenzoic acid, benzoic acid, fumaric acid, terephthalic acid, maleic acid, 1,2,4-trihydroxybenzene and 4,4'-oxydiphenol) confirmed with standards. The main volatile secondary products as identified by PTR-MS in this study were formic acid, phenol and p-benzoquinone. A reaction mechanism was proposed and density functional theory calculations were performed in order to elucidate the initial steps of the ozonolysis reaction on 4-phenoxyphenol in the presence of 4-carboxybenzophenone.

  5. Conducting polymers on non-conducting substrates: Chemical coating processes and applications

    SciTech Connect

    Genies, E.M.

    1996-01-01

    The presentation will be as follows: {emdash}Historical background {emdash}Oxidizing polymerization mechanism of heterocycles and aromatic compounds: the cases of pyrrole and anilin {emdash}The processes: solute, gas phase and from conducting polymer solutions {emdash}The substrates: glass, polymers, inorganic materials, textiles, powders. {emdash}Properties of coatings: {emdash}Chemical properties: redox, acid-base {emdash}Properties resulting from the polymer doping counter-ion {emdash}Physical properties: : optical, magnetic, conducting, microwave absorption {emdash}Stability {emdash}Applications: optics, microelectronics, sensors, electrochrome glasses, electromagnetic and antistatic shielding, military applications, packaging for electronic components, biocompat- ibility, plasturgy. {emdash}Commercial applications throughout the world. How to obtain these materials {emdash}Conclusions The examples will be taken from the results of our laboratory, those of CEA-Direction des Technologies Avanc{acute e}es{emdash}Centre d{close_quote}Etudes et de Recherche sur les Mat{acute e}riaux{emdash}Centre d{close_quote}Etudes Nucl{acute e}aires de Grenoble (Mssrs R. Jolly and J. C. Thi{acute e}blemont), from the Milliken Research Corp. (Dr. H. H. Kuhn), from the Zipperlin Kessler company (Dr. B. Wessling), from the Americhem company and from I.B.M. (Dr. M. Angelopoulos). {copyright} {ital 1996 American Institute of Physics.}

  6. [Study of the process of thermal aggregation of several representative tobamovirus coat proteins].

    PubMed

    Abu-Eid, M; Kust, S V; Makeeva, I V; Novikov, V K; Dobrov, E N

    1994-01-01

    The role of the specific region of the tobacco mosaic virus (TMV) coat protein (CP) molecule (called "70A degree-region") in the regulation of ordered and unordered CP aggregation was investigated. CPs of the wild type TMV (strain U1), of temperature sensitive mutant with two amino acid substitutions in the "70A degree-region", and of cucumber virus 3 which is related to TMV but has a completely different structure in the "70A degree-region" were used. With the help of two different tests the processes of temperature-induced unordered aggregation of these three CPs were compared in solutions of different ionic strength and pH. On the basis of the data obtained it was concluded that the "70A-region" represents the most thermolabile region in the TMV CP molecule and that local thermal denaturation of this region results in unordered aggregation, when solution conditions (ionic strength and pH) favor formation of relatively large ordered aggregates (20S-"disks" or helical repolymerized protein). PMID:8065382

  7. Complete solids retention activated sludge process.

    PubMed

    Amanatidou, E; Samiotis, G; Trikoilidou, E; Pekridis, G; Tsikritzis, L

    2016-01-01

    In a slaughterhouse's full-scale extended aeration activated sludge wastewater treatment plant (WWTP), operating under complete solids retention time, the evolution of mixed liquor suspended solids (MLSS) and mixed liquor volatile suspended solids (MLVSS) concentration, food to micro-organisms ratio (F/M) and substrate utilization rate (SUR) were studied for over a year. Biomass growth phases in correlation to sludge biological and morphological characteristics were studied. Three distinguished growth phases were observed during the 425 days of monitoring. The imposed operational conditions led the process to extended biomass starvation conditions, minimum F/M, minimum SUR and predator species growth. MLSS and MLVSS reached a stabilization phase (plateau phase) where almost zero sludge accumulation was observed. The concept of degradation of the considered non-biodegradable particulate compounds in influent and in biomass (cell debris) was also studied. Comparison of evolution of observed sludge yields (Yobs) in the WWTP with Yobs predictions by activated sludge models verified the degradation concept for the considered non-biodegradable compounds. Control of the sedimentation process was achieved, by predicting the solids loading rate critical point using state point analysis and stirred/unstirred settling velocity tests and by applying a high return activated sludge rate. The nitrogen gas related sedimentation problems were taken into consideration. PMID:27003077

  8. Nanostructured titanium-silver coatings with good antibacterial activity and cytocompatibility fabricated by one-step magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Bai, Long; Hang, Ruiqiang; Gao, Ang; Zhang, Xiangyu; Huang, Xiaobo; Wang, Yueyue; Tang, Bin; Zhao, Lingzhou; Chu, Paul K.

    2015-11-01

    Bacterial infection and loosing are serious complications for biomedical implants in the orthopedic, dental, and other biomedical fields and the ideal implants should combine good antibacterial ability and bioactivity. In this study, nanostructured titanium-silver (Ti-Ag) coatings with different Ag contents (1.2 to 21.6 at%) are prepared on Ti substrates by magnetron sputtering. As the Ag concentration is increased, the coatings change from having dense columnar crystals to sparse ones and eventually no columnar structure. The Ti-Ag coatings can effectively kill Staphylococcus aureus during the first few days and remain moderately antibacterial after immersion for 75 days. Compared to pure Ti, the Ti-Ag coatings show good cytocompatibility as indicated by good osteoblast adhesion, proliferation, intracellular total protein synthesis, and alkaline phosphatase (ALP) activity. In addition, cell spreading, collagen secretion, and extracellular matrix mineralization are promoted on the coatings with the proper Ag contents due to the nanostructured morphological features. Our results indicate that favorable antibacterial activity and osseointegration ability can be simultaneously achieved by regulating the Ag contents in Ti-Ag coatings.

  9. Temperature dependence of oxygen reduction activity at Nafion-coated bulk Pt and Pt/carbon black catalysts.

    PubMed

    Yano, Hiroshi; Higuchi, Eiji; Uchida, Hiroyuki; Watanabe, Masahiro

    2006-08-24

    Oxygen reduction reaction (ORR) activity and H(2)O(2) formation at Nafion-coated film electrodes of bulk-Pt and Pt nanoparticles dispersed on carbon black (Pt/CB) were investigated in 0.1 M HClO(4) solution at 30 to 110 degrees C by using a channel flow double electrode method. We have found that the apparent rate constants k(app) (per real Pt active surface area) for the ORR at bulk-Pt (with and without Nafion-coating) and Nafion-coated Pt/CB (19.3 and 46.7 wt % Pt, d(Pt) = 2.6 to 2.7 nm) thin-film electrodes were in beautiful agreement with each other in the operation conditions of polymer electrolyte fuel cells (PEFCs), i.e., 30-110 degrees C and ca. 0.7 to 0.8 V vs RHE. The H(2)O(2) yield was 0.6-1.0% at 0.7-0.8 V on all Nafion-coated Pt/CB and bulk-Pt and irrespective of Pt-loading level and temperature. Nafion coating was pointed out to be a major factor for the H(2)O(2) formation on Pt catalysts modifying the surface property, because H(2)O(2) production was not detected at the bulk-Pt electrode without Nafion coating. PMID:16913788

  10. Short timescale inkjet ink component diffusion: an active part of the absorption mechanism into inkjet coatings.

    PubMed

    Lamminmäki, T T; Kettle, J P; Puukko, P J T; Ridgway, C J; Gane, P A C

    2012-01-01

    The structures of inkjet coatings commonly contain a high concentration of fine diameter pores together with a large pore volume capacity. To clarify the interactive role of the porous structure and the coincidentally occurring swelling of binder during inkjet ink vehicle imbibition, coating structures were studied in respect to their absorption behaviour for polar and non-polar liquid. The absorption measurement was performed using compressed pigment tablets, based on a range of pigment types and surface charge polarity, containing either polyvinyl alcohol (PVOH) or styrene acrylic latex (SA) as the binder, by recording the liquid uptake with a microbalance. The results indicate that, at the beginning of liquid uptake, at times less than 2 s, the small pores play the dominant role with respect to the inkjet ink vehicle imbibition. Simultaneously, water molecules diffuse into and within the hydrophilic PVOH binder causing binder swelling, which diminishes the number of active small pores and reduces the diameter of remaining pores, thus slowing the capillary flow as a function of time. The SA latex does not absorb the vehicle, and therefore the dominating phenomenon is then capillary absorption. However, the diffusion coefficient of the water vapour across separately prepared PVOH and SA latex films seems to be quite similar. In the PVOH, the polar liquid diffuses into the polymer network, whereas in the SA latex the hydrophobic nature prevents the diffusion into the polymer matrix and there exists surface diffusion. At longer timescale, permeation flow into the porous coating dominates as the resistive term controlling the capillary driven liquid imbibition rate. PMID:21981972

  11. The induction of a graphite-like phase on diamond films by a Fe-coating/post-annealing process to improve their electron field emission properties

    SciTech Connect

    Huang, Pin-Chang; Shih, Wen-Ching; Chen, Huang-Chin; Lin, I-Nan

    2011-04-15

    The electron field emission (EFE) process for diamond films was tremendously enhanced by Fe-coating and post-annealing processes. Microstructural analysis indicates that the mechanism for the improvement in the EFE process is the formation of nanographites with good crystallinity that surround the Fe (or Fe{sub 3}C) nanoclusters. Presumably the nanographites were formed via the reaction of Fe clusters with diamond films, viz. by the dissolution of carbons into Fe (or Fe{sub 3}C) clusters and the reprecipitation of carbon species to the surface of the clusters, a process similar to the growth of carbon nanotubes via Fe clusters as catalyst. Not only is a sufficiently high post-annealing temperature (900 deg. C) required but also a highly active reducing atmosphere (NH{sub 3}) is needed to give a proper microstructure for enhancing the EFE process. The best EFE properties are obtained by post-annealing the Fe-coated diamond films at 900 deg. C in an NH{sub 3} environment for 5 min. The EFE behavior of the films can be turned on at E{sub 0} = 1.9 V/{mu}m, attaining a large EFE current density of 315 {mu}A/cm{sup 2} at an applied field of 8.8 V/{mu}m (extrapolation using the Fowler-Nordheim model leads to J{sub e} = 40.7 mA/cm{sup 2} at a 20 V/{mu}m applied field).

  12. Highly effective antibiofilm coating of silver-polymer nanocomposite on polymeric medical devices deposited by one step plasma process.

    PubMed

    Agarwala, Munin; Barman, Tapan; Gogoi, Dolly; Choudhury, Bula; Pal, Arup R; Yadav, R N S

    2014-08-01

    Foley's catheters were coated with Silver (Ag), plasma polymerized aniline (PPAni) and Ag-PPAni composite by plasma based deposition processes which were characterized by XRD, EDX, SEM, and FT-IR spectroscopy and bioassays were performed to validate their efficacies to kill planktonic cells as well as to remove biofilm. The analyses confirmed the formation of Ag nanoparticles (AgNPs), PPAni and Ag-PPAni composite and also corroborated their successful deposition over the catheters. Antibacterial assays showed that coated catheters were capable of killing planktonic cells of most commonly encountered uropathogens and equally capable of eradicating biofilm formation by the uropathogens as evident from the reduced cfu/ml. UV-vis spectroscopy results showed that the nanoparticle coated catheters were capable of gradual release of AgNPs, killing all planktonic cells in solution over the time. Foley's catheters coated with AgNPs and their composites by one step plasma process were non-toxic devices capable of killing planktonic cells and proficient in eradicating biofilm formation which could be used to cutback the likelihood of the catheter related complications. PMID:24449248

  13. Process for the deposition of high temperature stress and oxidation resistant coatings on silicon-based substrates

    DOEpatents

    Sarin, Vinod K.

    1991-01-01

    A process for depositing a high temperature stress and oxidation resistant coating on a silicon nitride- or silicon carbide-based substrate body. A gas mixture is passed over the substrate at about 900.degree.-1500.degree. C. and about 1 torr to about ambient pressure. The gas mixture includes one or more halide vapors with other suitable reactant gases. The partial pressure ratios, flow rates, and process times are sufficient to deposit a continuous, fully dense, adherent coating. The halide and other reactant gases are gradually varied during deposition so that the coating is a graded coating of at least two layers. Each layer is a graded layer changing in composition from the material over which it is deposited to the material of the layer and further to the material, if any, deposited thereon, so that no clearly defined compositional interfaces exist. The gases and their partial pressures are varied according to a predetermined time schedule and the halide and other reactant gases are selected so that the layers include (a) an adherent, continuous intermediate layer about 0.5-20 microns thick of an aluminum nitride or an aluminum oxynitride material, over and chemically bonded to the substrate body, and (b) an adherent, continuous first outer layer about 0.5-900 microns thick including an oxide of aluminum or zirconium over and chemically bonded to the intermediate layer.

  14. Process for the deposition of high temperature stress and oxidation resistant coatings on silicon-based substrates

    DOEpatents

    Sarin, V.K.

    1991-07-30

    A process is disclosed for depositing a high temperature stress and oxidation resistant coating on a silicon nitride- or silicon carbide-based substrate body. A gas mixture is passed over the substrate at about 900--1500 C and about 1 torr to about ambient pressure. The gas mixture includes one or more halide vapors with other suitable reactant gases. The partial pressure ratios, flow rates, and process times are sufficient to deposit a continuous, fully dense, adherent coating. The halide and other reactant gases are gradually varied during deposition so that the coating is a graded coating of at least two layers. Each layer is a graded layer changing in composition from the material over which it is deposited to the material of the layer and further to the material, if any, deposited thereon, so that no clearly defined compositional interfaces exist. The gases and their partial pressures are varied according to a predetermined time schedule and the halide and other reactant gases are selected so that the layers include (a) an adherent, continuous intermediate layer about 0.5-20 microns thick of an aluminum nitride or an aluminum oxynitride material, over and chemically bonded to the substrate body, and (b) an adherent, continuous first outer layer about 0.5-900 microns thick including an oxide of aluminum or zirconium over and chemically bonded to the intermediate layer.

  15. Degradation of corticosteroids during activated sludge processing.

    PubMed

    Miyamoto, Aoi; Kitaichi, Yuko; Uchikura, Kazuo

    2014-01-01

    Laboratory tests of the decomposition of corticosteroids during activated sludge processing were investigated. Corticosteroid standards were added to activated sludge, and aliquots were regularly taken for analysis. The corticosteroids were extracted from the samples using a solid-phase extraction method and analyzed LC-MS. Ten types of corticosteroids were measured and roughly classified into three groups: 1) prednisolone, triamcinolone, betamethasone, prednisolone acetate, and hydrocortisone acetate, which decomposed within 4 h; 2) flunisolide, betamethasone valerate, and budesonide of which more than 50% remained after 4 h, but almost all of which decomposed within 24 h; and 3) triamcinolone acetonide, and fluocinolone acetonide of which more than 50% remained after 24 h. The decomposed ratio was correlated with each corticosteroid's Log P, especially groups 2) and 3). PMID:24390495

  16. Coating Carbon Fibers With Platinum

    NASA Technical Reports Server (NTRS)

    Effinger, Michael R.; Duncan, Peter; Coupland, Duncan; Rigali, Mark J.

    2007-01-01

    A process for coating carbon fibers with platinum has been developed. The process may also be adaptable to coating carbon fibers with other noble and refractory metals, including rhenium and iridium. The coated carbon fibers would be used as ingredients of matrix/fiber composite materials that would resist oxidation at high temperatures. The metal coats would contribute to oxidation resistance by keeping atmospheric oxygen away from fibers when cracks form in the matrices. Other processes that have been used to coat carbon fibers with metals have significant disadvantages: Metal-vapor deposition processes yield coats that are nonuniform along both the lengths and the circumferences of the fibers. The electrical resistivities of carbon fibers are too high to be compatible with electrolytic processes. Metal/organic vapor deposition entails the use of expensive starting materials, it may be necessary to use a furnace, and the starting materials and/or materials generated in the process may be hazardous. The present process does not have these disadvantages. It yields uniform, nonporous coats and is relatively inexpensive. The process can be summarized as one of pretreatment followed by electroless deposition. The process consists of the following steps: The surfaces of the fiber are activated by deposition of palladium crystallites from a solution. The surface-activated fibers are immersed in a solution that contains platinum. A reducing agent is used to supply electrons to effect a chemical reduction in situ. The chemical reduction displaces the platinum from the solution. The displaced platinum becomes deposited on the fibers. Each platinum atom that has been deposited acts as a catalytic site for the deposition of another platinum atom. Hence, the deposition process can also be characterized as autocatalytic. The thickness of the deposited metal can be tailored via the duration of immersion and the chemical activity of the solution.

  17. Imaging Active Surface Processes in Barnacle Adhesive Interfaces.

    PubMed

    Golden, Joel P; Burden, Daniel K; Fears, Kenan P; Barlow, Daniel E; So, Christopher R; Burns, Justin; Miltenberg, Benjamin; Orihuela, Beatriz; Rittshof, Daniel; Spillmann, Christopher M; Wahl, Kathryn J; Tender, Leonard M

    2016-01-19

    Surface plasmon resonance imaging (SPRI) and voltammetry were used simultaneously to monitor Amphibalanus (=Balanus) amphitrite barnacles reattached and grown on gold-coated glass slides in artificial seawater. Upon reattachment, SPRI revealed rapid surface adsorption of material with a higher refractive index than seawater at the barnacle/gold interface. Over longer time periods, SPRI also revealed secretory activity around the perimeter of the barnacle along the seawater/gold interface extending many millimeters beyond the barnacle and varying in shape and region with time. Ex situ experiments using attenuated total reflectance infrared (ATR-IR) spectroscopy confirmed that reattachment of barnacles was accompanied by adsorption of protein to surfaces on similar time scales as those in the SPRI experiments. Barnacles were grown through multiple molting cycles. While the initial reattachment region remained largely unchanged, SPRI revealed the formation of sets of paired concentric rings having alternately darker/lighter appearance (corresponding to lower and higher refractive indices, respectively) at the barnacle/gold interface beneath the region of new growth. Ex situ experiments coupling the SPRI imaging with optical and FTIR microscopy revealed that the paired rings coincide with molt cycles, with the brighter rings associated with regions enriched in amide moieties. The brighter rings were located just beyond orifices of cement ducts, consistent with delivery of amide-rich chemistry from the ducts. The darker rings were associated with newly expanded cuticle. In situ voltammetry using the SPRI gold substrate as the working electrode revealed presence of redox active compounds (oxidation potential approx 0.2 V vs Ag/AgCl) after barnacles were reattached on surfaces. Redox activity persisted during the reattachment period. The results reveal surface adsorption processes coupled to the complex secretory and chemical activity under barnacles as they construct

  18. Fabrication and characterization of inert-substrate-supported tubular single cells by dip-coating process

    NASA Astrophysics Data System (ADS)

    Zhao, Kai; Kim, Bok-Hee; Xu, Qing; Ahn, Byung-Guk

    2014-01-01

    A tubular single cell supported by an inert substrate with a configuration of porous yttria-stabilized zirconia (YSZ) supporter/Ni anode current collector/Ni-Ce0.8Sm0.2O1.9 anode/YSZ/Ce0.8Sm0.2O1.9 bi-layer electrolyte/La0.6Sr0.4Co0.2Fe0.8O3-δ cathode has been fabricated by a cold isostatic pressing and dip-coating process. The effects of pore morphology and porosity of the YSZ supporter on the mechanical strength and electrochemical performance of the single cell have been investigated with respect to the content of poly (methyl methacrylate) (PMMA) pore former. The average pore size and porosity of the YSZ supporter increase with the amount of pore former used, facilitating the gas diffusion process at the anode and reducing the polarization resistance of the single cell whereas leading to a decline of the mechanical strength. A preferred pore former content is determined to be 25 wt.% based on a trade-off of the mechanical strength and electrochemical performance. The single cell with 25 wt.% PMMA in YSZ supporter shows a bending strength of 21 ± 1 MPa and a maximum power density of 337 mW cm-2 at 800 °C in hydrogen. Moreover, the inert-substrate-supported tubular single cell displays a satisfactory redox cycling stability, maintaining 95% of its initial performance within seven redox cycles.

  19. Nanocomposite Lanthanum Zirconate Thermal Barrier Coating Deposited by Suspension Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Wang, Chaohui; Wang, You; Wang, Liang; Hao, Guangzhao; Sun, Xiaoguang; Shan, Fan; Zou, Zhiwei

    2014-10-01

    This work seeks to develop an innovative nanocomposite thermal barrier coating (TBC) exhibiting low thermal conductivity and high durability compared with that of current TBCs. To achieve this objective, nanosized lanthanum zirconate particles were selected for the topcoat of the TBC system, and a new process—suspension plasma spray—was employed to produce desirable microstructural features: the nanocomposite lanthanum zirconate TBC contains ultrafine splats and high volume porosity, for lower thermal conductivity, and better durability. The parameters of plasma spray experiment included two main variables: (i) spray distance varying from 40 to 80 mm and (ii) the concentration of suspension 20, 25, and 30 wt.%, respectively. The microstructure of obtained coatings was characterized with scanning electron microscope and x-ray diffraction. The porosity of coatings is in the range of 6-10%, and the single phase in the as-sprayed coatings was pyrochlore lanthanum zirconate.

  20. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  1. Scale-Up of SLIP Process: Producing Nanoengineered Coatings at High Volumes to Meet Multi-Directorate Needs

    SciTech Connect

    O'Brien, K C; Sanders, D M; Moffitt, K C; Marquez, R; Spadaccini, C

    2005-10-27

    There are a variety of applications that require the use of nanoengineered surfaces for separation applications. Surfaces are commonly functionalized in order to facilitate the purification of gases and liquids. Functionalization often requires the application of a polymer to the surface. The most common means is to dissolve the polymer in a solvent and then either cast or spray it onto the surface. This traditional approach causes two severe limitations: (1) the polymer must be soluble; (2) the solvent must be removed from the final coating. The first limitation often eliminates many potential candidate polymers. The second limitation is influential on the transport and separation properties of the coating. Low levels of residual solvents can significantly degrade the ability of the coating to perform the separation process. These two issues can be overcome through the use of ''Solvent-Less vapor deposition followed by In-situ Polymerization'' (SLIP). The SLIP process was originally developed for the fabrication of Inertial Confinement Fusion (ICF) targets. This application required the deposition of films of 100 to 200 microns in thickness onto a spherical substrate. The process consists of two evaporation chambers each containing a quantity of monomer. The precursors, monomers, are vaporized and flow though a mixing nozzle and eventually are deposited on a substrate surface. They react at the surface and form a nanoengineered polymer film. The SLIP process has been utilized to develop composite membranes for gas and liquid separation applications. Polyimide films that range in thickness from 50 to 400 nm were deposited onto a range of substrates. The SLIP process has been shown to be robust and current plans are in place to scale-up the process. This scale-up would enable the coating of flat sheets and fibers. This paper will outline the roadmap to constructing a pilot scale SLIP system in order to meet multiple programmatic needs.

  2. Process for non-contact removal of organic coatings from the surface of paintings

    NASA Technical Reports Server (NTRS)

    Banks, Bruce A. (Inventor); Rutledge, Sharon K. (Inventor)

    1995-01-01

    The present invention discloses a method of removing organic protective coatings from a painting. In the present invention degraded protective coatings such as lacquers, acrylics, natural resins, carbons, soot, and polyurethane are safely removed from the surface of a painting without contact to the surface of the painting. This method can be used for restoration of paintings when they have been damaged, through age, fire, etc.

  3. Process for Non-Contact Removal of Organic Coatings from the Surface of Paintings

    NASA Technical Reports Server (NTRS)

    Banks, Bruce A. (Inventor); Rutledge, Sharon K. (Inventor)

    1996-01-01

    The present invention discloses a method of removing organic protective coatings from a painting. In the present invention degraded protective coatings such as lacquers, acrylics, natural resins, carbons, soot, and polyurethane are safely removed from the surface of a painting without contact to the surface of the painting. This method can be used for restoration of paintings when they have been damaged, through age, fire, etc.

  4. Investigation of APS and CDS process of Al-carbide and AlSi-carbide coatings

    SciTech Connect

    Ilyuschenko, A.; Vityaz, P.; Okovity, V.; Verstak, A.; Lugscheider, E.; Remer, P.

    1995-12-31

    The paper presents a technological concept of the formation of a coating containing selected carbides (TiC, SiC). This type of powder was produced by the self-propagated method of synthesis. Spraying parameters of APS and CDS were determined. Microstructure and wear resistance of the obtained coatings were determined. The results obtained in this investigation were applied to a selection of optimal parameters of spraying, content of hard phase grains in accordance with its deposition rate and wear resistance.

  5. Cleaning Process Versus Laser-Damage Threshold of Coated Optical Components

    SciTech Connect

    Rigatti, A.L.

    2005-03-31

    The cleaning of optical surfaces is important in the manufacture of high-laser-damage-threshold coatings, which are a key component on peak-power laser systems such as OMEGA located at the Laboratory for Laser Energetics (LLE). Since cleaning adds time, labor, and ultimately cost to the final coated component, this experiment was designed to determine the impact of different cleaning protocols on the measured laser-damage performance.

  6. Process for diffusing metallic coatings into ceramics to improve their voltage withstanding capabilities

    DOEpatents

    Miller, H. Craig; Zuhr, Herbert F.

    1978-01-01

    The disclosure relates to a method for diffusing a coating of manganese powder and titanium powder into a ceramic to improve its voltage hold off withstanding capability. The powder coated ceramic is fired for from about 30 to about 90 minutes within about one atmosphere of wet hydrogen at a temperature within the range of from about 1450.degree. to about 1520.degree. C to cause the mixture to penetrate into the ceramic to a depth on the order of a millimeter.

  7. Coating processes for increasing the moisture resistance of polyurethane baffle material

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Sawko, P.

    1974-01-01

    An investigation was conducted with the objective to improve the hydrolytic stability of reticulated polyurethane baffle material. This material is used in fuel tanks of aircraft and ground vehicles. The most commonly used foam of this type is hydrolytically unstable. Potential moisture barrier coatings which were evaluated include Parylene, epoxy-polysulfide, polyether based polyurethanes, polysulfides, polyolefin rubbers, and several other materials. Parylene coatings of at least 0.2 mil were found to provide the greatest improvement in hydrolytic stability.

  8. Impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    SciTech Connect

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-11-06

    We have examined how different cleaning processes affect the laser-induced damage threshold of antireflection coatings for large dimension, Z-Backlighter laser optics at Sandia National Laboratories. Laser damage thresholds were measured after the coatings were created, and again 4 months later to determine which cleaning processes were most effective. There is a nearly twofold increase in laser-induced damage threshold between the antireflection coatings that were cleaned and those that were not cleaned. Aging of the coatings after 4 months resulted in even higher laser-induced damage thresholds. Also, the laser-induced damage threshold results revealed that every antireflection coating had a high defect density, despite the cleaning process used, which indicates that improvements to either the cleaning or deposition processes should provide even higher laser-induced damage thresholds.

  9. Impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    DOE PAGESBeta

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-11-06

    We have examined how different cleaning processes affect the laser-induced damage threshold of antireflection coatings for large dimension, Z-Backlighter laser optics at Sandia National Laboratories. Laser damage thresholds were measured after the coatings were created, and again 4 months later to determine which cleaning processes were most effective. There is a nearly twofold increase in laser-induced damage threshold between the antireflection coatings that were cleaned and those that were not cleaned. Aging of the coatings after 4 months resulted in even higher laser-induced damage thresholds. Also, the laser-induced damage threshold results revealed that every antireflection coating had a high defectmore » density, despite the cleaning process used, which indicates that improvements to either the cleaning or deposition processes should provide even higher laser-induced damage thresholds.« less

  10. Direct laser processing of a tantalum coating on titanium for bone replacement structures.

    PubMed

    Balla, Vamsi Krishna; Banerjee, Shashwat; Bose, Susmita; Bandyopadhyay, Amit

    2010-06-01

    Recently tantalum is gaining more attention as a new metallic biomaterial as it has been shown to be bioactive and biologically bonds to bone. However, the relatively high cost of manufacture and an inability to produce a modular all Ta implant has limited its widespread acceptance. In this study we have successfully deposited a Ta coating on Ti using laser engineered net shaping (LENS) to enhance the osseointegration properties. In vitro biocompatibility study, using human osteoblast cell line hFOB, showed excellent cellular adherence and growth with abundant extracellular matrix formation on the Ta coating surface compared with the Ti surface. A six times higher living cell density was observed on the Ta coating than on the Ti control surface by MMT assay. A high surface energy and wettability of the Ta surface were observed to contribute to its significantly better cell-material interactions. Also, these dense Ta coatings do not suffer from low fatigue resistance due to the absence of porosity and a sharp interface between the coating and the substrate, which is a major concern for porous coatings used for enhanced/early biological fixation. PMID:19931654

  11. Direct Laser Processing of Tantalum Coating on Titanium for Bone Replacement Structures

    PubMed Central

    Balla, Vamsi Krishna; Banerjee, Shashwat; Bose, Susmita; Bandyopadhyay, Amit

    2010-01-01

    Recently, tantalum is gaining more attention as a new metallic biomaterial as it has been shown to be bioactive and biologically bond to the bone. However, relatively high cost of manufacture and inability to produce a modular all tantalum implant has limited'its widespread acceptance. In this study, we have successfully deposited Ta coating on Ti using Laser Engineered Net Shaping (LENS™) to enhance osseointegration properties. In vitro biocompatibility study, using human osteoblast cell line hFOB, showed excellent cellular adherence and growth with abundant extracellular matrix formation on Ta coating surface compare to Ti surface. Six times higher living cell density was observed on Ta coating than on Ti control surface during MMT assay. High surface energy and wettability of Ta surface were observed to contribute to its significantly better cell-materials interactions. Also, these dense Ta coatings do not suffer from low fatigue resistance due to the absence of porosity and sharp interface between the coating and the substrate, which is a major concern for porous coatings used for enhanced/early biological fixation. PMID:19931654

  12. Development of MgO-C Refractory Having High Oxidation Resistance by Metal Coating Process.

    PubMed

    Kim, Eun-Hee; Cho, Geon-Ho; Lim, Hyung-Tea; Byeun, Yun-Ki; Jung, Yeon-Gil

    2015-01-01

    Graphite has been modified with a coating reagent, which can form coating layer of a metal on the surface of graphite, to effectively prevent the oxidation of graphite used as a carbon source, compared to common antioxidants. The oxidation of graphite is resisted by the high oxidation reactivity of metal and the oxygen barrier effect of coating layer. Therefore, the metal layer should be homogeneously and continuously coated on the surface of graphite and the coating efficiency of metal should be increased. The metal layer was formed with a metal precursor existed only with a ion phase in an aqueous solution. The unmodified graphite was totally degraded and oxidized after the combustion test at 1000 degrees C in air. However, as graphite was modified by the metal precursor, the color of carbon was not changed after the heat treatment. These results mean that the coating layer is individually and uniformly formed on a surface of graphite, delaying the oxidation of graphite. Consequently, MgO-C refractory with the high oxidation resistance could be successfully fabricated by the modification of graphite with the metal precursor. PMID:26328392

  13. Sodium chloride methanol solution spin-coating process for bulk-heterojunction polymer solar cells

    NASA Astrophysics Data System (ADS)

    Liu, Tong-Fang; Hu, Yu-Feng; Deng, Zhen-Bo; Li, Xiong; Zhu, Li-Jie; Wang, Yue; Lv, Long-Feng; Wang, Tie-Ning; Lou, Zhi-Dong; Hou, Yan-Bing; Teng, Feng

    2016-08-01

    The sodium chloride methanol solution process is conducted on the conventional poly(3-hexylthiophene) (P3HT)/[6,6]-phenyl-C61-butyric acid methyl ester (PC61BM) polymer bulk heterojunction solar cells. The device exhibits a power conversion efficiency of up to 3.36%, 18% higher than that of the device without the solution process. The measurements of the active layer by x-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and ultraviolet photoelectron spectroscopy (UPS) indicate a slight phase separation in the vertical direction and a sodium chloride distributed island-like interface between the active layer and the cathode. The capacitance–voltage (C–V) and impedance spectroscopy measurements prove that the sodium chloride methanol process can reduce the electron injection barrier and improve the interfacial contact of polymer solar cells. Therefore, this one-step solution process not only optimizes the phase separation in the active layers but also forms a cathode buffer layer, which can enhance the generation, transport, and collection of photogenerated charge carriers in the device simultaneously. This work indicates that the inexpensive and non-toxic sodium chloride methanol solution process is an efficient one-step method for the low cost manufacturing of polymer solar cells. Project supported by the Fundamental Research Funds for the Central Universities, China (Grant No. 2014JBZ009) and the National Natural Science Foundation of China (Grant Nos. 61274063, 61377028, 61475014, and 61475017).

  14. Influence of NH4Cl Powder Addition for Fabrication of Aluminum Nitride Coating in Reactive Atmospheric Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-01-01

    Reactive plasma spray is the key to fabricating aluminum nitride (AlN) thermally sprayed coatings. It was possible to fabricate AlN/Al composite coatings using atmospheric plasma spray process through plasma nitriding of Al powders (Al 30 μm). The nitriding reaction and the AlN content could be improved by controlling the spray distance and the feedstock powder particle size. Increasing the spray distance and/or using smaller particle size of Al powders improved the in-flight nitriding reaction. However, it was difficult to fabricate thick and dense AlN coatings with an increase in the spray distance and/or when using fine particles. Thus, the coatings thickness was suppressed because of the complete nitriding of some particles (formation of AlN particles) during flight, which prevents the particle deposition. Furthermore, the excessive vaporization of Al fine particles (due to increased particle temperature) decreased the deposition efficiency. To fabricate thick AlN coatings in the reactive plasma spray process, improving the nitriding reaction of the large Al particles at short spray distance is required to decrease the vaporization of Al particles during flight. This study investigated the influence of adding ammonium chloride (NH4Cl) powders on the nitriding process of large Al powders and on the microstructure of the fabricated coatings. It was possible to fabricate thick AlN coatings at 100 mm spray distance with small addition of NH4Cl powders to the Al feedstock powders (30 μm). Addition of NH4Cl to the starting Al powders promoted the formation of AlN through changing the reaction path to vapor-phase nitridation chlorination-nitridation sequences as confirmed by the thermodynamic analysis of possible intermediate reactions. This changes the nitriding reaction to a mild way, so it is more controlled with no explosive mode and with relatively low heating rates. Thus, NH4Cl acts as a catalyst, nitrogen source, and diluent agent. Furthermore, the evolved

  15. Study and modeling of the ironing process on a multi-layered polymer coated low-carbon steel

    NASA Astrophysics Data System (ADS)

    Selles Canto, Miguel Angel

    The ironing process is the most crucial step in the manufacture of cans. Sheet steel covered by three polymer layers can be used as the starting material, but this coating must neither break nor fail in any manner in order to be considered as a viable and effective alternative to traditional practice. During ironing, the deformations are severe and high pressures exist at the tool-workpiece interface. Thickness reductions inherent in ironing require a large amount of surface generation. Deterioration of the coating in this delicate operation might enable direct contact of the stored food or drink with the metal. As can be appreciated, the key to the use of polymer-coated steel sheets in the manufacture of cans lies in the survival of these layers during the ironing process. Another important issue is the roughness of the newly-generated surface, because it should be possible to decorate the can without any difficulty. Changing the traditional manufacture of metallic containers such as cans and using this new coated material permits great reduction in environmental contaminants produced as a result of avoiding the formation of Volatile Organic Compounds (VOCs) during the manufacture of the polymer layers. This reduction is even greater because of not using additional lubricants due to the self-lubricanting property of the solid polymer coating layers during the drawing process. These objectives, together with the improvement of the mechanical characteristics and the adhesion of the painting or decorative priming, are realized by the use of the proposed material. In the existing bibliography about ironing processes on coated materials, some authors propose the use of the Upper Bound Theorem for modeling the material behavior. The present research shows for the first time the modeling of the ironing process on a three-layer polymer coated material. In addition, it takes into account the cases in which successful ironing is produced and those in which ones the ironing

  16. Structure and function of asterosaps, sperm-activating peptides from the jelly coat of starfish eggs.

    PubMed

    Nishigaki, T; Chiba, K; Miki, W; Hoshi, M

    1996-08-01

    Jelly coat of starfish eggs has the capacity to activate homologous spermatozoa and induce the acrosome reaction. We have isolated 12 sperm-activating peptides (SAPs) from the egg jelly of the starfish, Asterias amurensis. Eleven SAPs were structurally identified by sequence analysis and electro-spray ionisation mass spectrometry. All of them are glutamine-rich tetratriacontapeptides with an intramolecular disulphide linkage between Cys8 and Cys32. They are much larger than sea urchin SAPs and do not show any significant sequence similarities to known proteins. Thus we have collectively named them asterosaps. The amino terminal region, where structural diversity of asterosaps is observed, is not important for their activity, whereas the disulphide linkage is essential. Asterosaps do not induce the acrosome reaction by themselves, but are able to induce the acrosome reaction in combination with an egg jelly glycoconjugate named ARIS. Furthermore, anti-asterosap rabbit antibody significantly decreased the acrosome reaction-inducing activity of the jelly solution and the activity was restored by addition of excess asterosap. These results support our hypothesis that the main physiological role of SAPs is the induction of the acrosome reaction in cooperation with two other jelly components, ARIS and Co-ARIS. PMID:9117284

  17. The effect of spraying parameters on micro-structural properties of WC-12%Co coating deposited on copper substrate by HVOF process

    NASA Astrophysics Data System (ADS)

    Sathwara, Nishit; Jariwala, C.; Chauhan, N.; Raole, P. M.; Basa, D. K.

    2015-08-01

    High Velocity Oxy-Fuel (HVOF) thermal sprayed coatingmade from Tungsten Carbide (WC) isconsidered as one of the most durable materials as wear resistance for industrial applications at room temperature. WC coating offers high wear resistance due to its high hardness and tough matrix imparts. The coating properties strongly depend on thermal spray processing parameters, surface preparation and surface finish. In this investigation, the effect of variousHVOF process parameters was studied on WC coating properties. The WC-12%Co coating was produced on Copper substrate. Prior to coating, theCopper substrate surface was prepared by grit blasting. WC-12%Co coatings were deposited on Coppersubstrates with varying process parameters such as Oxygen gas pressure, Air pressure, and spraying distance. Microstructure of coating was examined using Scanning Electron Microscope (SEM) and characterization of phasespresentin the coating was examined by X-Ray Diffraction (XRD). Microhardness of all coatingswas measured by VickerMicrohardness tester. At low Oxygen Pressure(10.00 bar), high Air pressure (7bar) and short nozzle to substrate distance of 170mm, best coating adhesion and porosity less structure isachieved on Coppersubstrate.

  18. The effect of spraying parameters on micro-structural properties of WC-12%Co coating deposited on copper substrate by HVOF process

    SciTech Connect

    Sathwara, Nishit; Jariwala, C. Chauhan, N.; Raole, P. M.; Basa, D. K.

    2015-08-28

    High Velocity Oxy-Fuel (HVOF) thermal sprayed coatingmade from Tungsten Carbide (WC) isconsidered as one of the most durable materials as wear resistance for industrial applications at room temperature. WC coating offers high wear resistance due to its high hardness and tough matrix imparts. The coating properties strongly depend on thermal spray processing parameters, surface preparation and surface finish. In this investigation, the effect of variousHVOF process parameters was studied on WC coating properties. The WC-12%Co coating was produced on Copper substrate. Prior to coating, theCopper substrate surface was prepared by grit blasting. WC-12%Co coatings were deposited on Coppersubstrates with varying process parameters such as Oxygen gas pressure, Air pressure, and spraying distance. Microstructure of coating was examined using Scanning Electron Microscope (SEM) and characterization of phasespresentin the coating was examined by X-Ray Diffraction (XRD). Microhardness of all coatingswas measured by VickerMicrohardness tester. At low Oxygen Pressure(10.00 bar), high Air pressure (7bar) and short nozzle to substrate distance of 170mm, best coating adhesion and porosity less structure isachieved on Coppersubstrate.

  19. 15 CFR 400.31 - Manufacturing and processing activity; criteria.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 15 Commerce and Foreign Trade 2 2011-01-01 2011-01-01 false Manufacturing and processing activity... ZONES BOARD Manufacturing and Processing Activity-Reviews § 400.31 Manufacturing and processing activity....” When evaluating zone and subzone manufacturing and processing activity, either as proposed in...

  20. 15 CFR 400.31 - Manufacturing and processing activity; criteria.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 15 Commerce and Foreign Trade 2 2010-01-01 2010-01-01 false Manufacturing and processing activity... ZONES BOARD Manufacturing and Processing Activity-Reviews § 400.31 Manufacturing and processing activity....” When evaluating zone and subzone manufacturing and processing activity, either as proposed in...