Science.gov

Sample records for actual flue gas

  1. Carbon dioxide fixation by microalgae photosynthesis using actual flue gas discharged from a boiler

    SciTech Connect

    Matsumoto, Hiroyo; Shioji, Norio; Hamasaki, Akihiro

    1995-12-31

    To mitigate CO{sub 2} discharged from thermal power plants, studies on CO{sub 2} fixation by the photosynthesis of microalgae using actual exhaust gas have been carried out. The results are as follows: (1) A method is proposed for evaluating the maximum photosynthesis rate in the raceway cultivator using only the algal physical properties; (2) Outdoor cultivation tests taking actual flue gas were performed with no trouble or break throughout 1 yr using the strain collected in the test; (3) The produced microalgae is effective as solid fuel; and (4) The feasibility studies of this system were performed. The system required large land area, but the area is smaller than that required for other biomass systems, such as tree farms.

  2. Biological carbon fixation: A study of Isochrysis sp. growth under actual coal-fired power plant's flue gas

    NASA Astrophysics Data System (ADS)

    >Liyana Yahya, Muhammad Nazry Chik, Mohd Asyraf Mohd Azmir Pang,

    2013-06-01

    Preliminary study on the growth of marine microalgae Isochrysis sp. was carried out using actual flue gas from a coal-fired power station. The species was cultured using a 2×10-L customized bubble column photobioreactor skid under specified culture conditions. With an initial culture density of 0.459 Abs (optical density at 560 nm wavelength), the species was found able to survive - observed by increases in optical densities, number of cells and weights - in the presence of actual coal-fired flue gas containing on average 4.08 % O2, 200.21 mg/m3 SO2, 212.29 mg/m3 NOx, 4.73 % CO2 and 50.72 mg/m3 CO. Results thus add value to the potential and capability of microalgae, especially for Isochrysis sp., to be the biological carbon fixer in neutralizing carbon emissions from power plants.

  3. System of treating flue gas

    DOEpatents

    Ziegler, D.L.

    1975-12-01

    A system is described for treating or cleaning incinerator flue gas containing acid gases and radioactive and fissionable contaminants. Flue gas and a quench solution are fed into a venturi and then tangentially into the lower portion of a receptacle for restricting volumetric content of the solution. The upper portion of the receptacle contains a scrub bed to further treat or clean the flue gas.

  4. Catalyst regeneration with flue gas

    SciTech Connect

    Harandi, M.N.; Owen, H.

    1989-09-19

    This patent describes an integrated once through reactor system for regenerating acidic medium pore zeolite olefin or oxygenate feedstock conversion catalyst with flue gas. It comprises in combination: fluid catalytic cracking catalyst regenerator means for providing the flue gas containing oxygen; at least two fixed bed reactor means for containing the zeolite catalyst, the reactor means receivably connected to the regenerator means for alternately receiving the flue gas therefrom; feedstock conduit means connected to the reactor means for alternately transferring the feedstock thereto; conversion product conduit means receivably connected to the reactor means for alternately transferring the product therefrom; flue gas conduit means receivably connected to the reactor means for alternately transferring flue gas therefrom.

  5. Control system for flue gas conditioning

    SciTech Connect

    Krigmont, H.V.; Coe, E.L. Jr.; Hebert, D.A.; Kozacka, W.R.

    1992-06-16

    This patent describes a method for controlling the flow rate of a conditioning agent in a flue gas conditioning operation to enhance the efficiency of an electrostatic precipitator. It comprises adding a quantity of conditioning agent to the flue gas stream, before it enters the electrostatic precipitator, at a mass flow rate F; measuring the electrostatic precipitator power consumptions P{sub 2} and P{sub 1} at respective flow rates F{sub 2} and F{sub 1}; detecting the actual slope of the power consumption curve relative to flow rate during relatively steady state conditions of power consumption relative to time.

  6. Flue gas conditioning today

    SciTech Connect

    Southam, B.J.; Coe, E.L. Jr.

    1995-12-01

    Many relatively small electrostatic precipitators (ESP`s) exist which collect fly ash at remarkably high efficiencies and have been tested consistently at correspondingly high migration velocities. But the majority of the world`s coal supplies produce ashes which are collected at much lower migration velocities for a given efficiency and therefore require correspondingly large specific collection areas to achieve acceptable results. Early trials of flue gas conditioning (FGC) showed benefits in maximizing ESP performance and minimizing expense which justified continued experimentation. Trials of several dozen ways of doing it wrong eventually developed a set of reliable rules for doing it right. One result is that the use of sulfur trioxide (SO{sub 3}) for adjustment of the resistivity of fly ash from low sulfur coal has been widely applied and has become an automatically accepted part of the option of burning low sulfur coal for compliance with the Clean Air Act of l990 in the U.S.A. Currently, over 100,000 MW of generating capacity is using FGC, and it is estimated that approximately 45,800 MW will utilize coal-switching with FGC for Clean Air Act emission compliance. Guarantees that this equipment will be available to operate at least 98 percent of the time it is called upon are routinely fulfilled.

  7. Mercury sorbent delivery system for flue gas

    DOEpatents

    Klunder; ,Edgar B.

    2009-02-24

    The invention presents a device for the removal of elemental mercury from flue gas streams utilizing a layer of activated carbon particles contained within the filter fabric of a filter bag for use in a flue gas scrubbing system.

  8. Recovery of Water from Boiler Flue Gas

    SciTech Connect

    Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

    2008-09-30

    This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

  9. Flue gas desulfurization

    DOEpatents

    Im, Kwan H.; Ahluwalia, Rajesh K.

    1985-01-01

    A process and apparatus for removing sulfur oxide from combustion gas to form Na.sub.2 SO.sub.4 and for reducing the harmful effects of Na.sub.2 SO.sub.4 on auxiliary heat exchangers in which a sodium compound is injected into the hot combustion gas forming liquid Na.sub.2 SO.sub.4 in a gas-gas reaction and the resultant gas containing Na.sub.2 SO.sub.4 is cooled to below about 1150.degree. K. to form particles of Na.sub.2 SO.sub.4 prior to contact with at least one heat exchanger with the cooling being provided by the recycling of combustion gas from a cooled zone downstream from the introduction of the cooling gas.

  10. Flue gas desulfurization

    DOEpatents

    Im, K.H.; Ahluwalia, R.K.

    1984-05-01

    The invention involves a combustion process in which combustion gas containing sulfur oxide is directed past a series of heat exchangers to a stack and in which a sodium compound is added to the combustion gas in a temparature zone of above about 1400 K to form Na/sub 2/SO/sub 4/. Preferably, the temperature is above about 1800 K and the sodium compound is present as a vapor to provide a gas-gas reaction to form Na/sub 2/SO/sub 4/ as a liquid. Since liquid Na/sub 2/SO/sub 4/ may cause fouling of heat exchanger surfaces downstream from the combustion zone, the process advantageously includes the step of injecting a cooling gas downstream of the injection of the sodium compound yet upstream of one or more heat exchangers to cool the combustion gas to below about 1150 K and form solid Na/sub 2/SO/sub 4/. The cooling gas is preferably a portion of the combustion gas downstream which may be recycled for cooling. It is further advantageous to utilize an electrostatic precipitator downstream of the heat exchangers to recover the Na/sub 2/SO/sub 4/. It is also advantageous in the process to remove a portion of the combustion gas cleaned in the electrostatic precipitator and recycle that portion upstream to use as the cooling gas. 3 figures.

  11. In-duct flue gas conditioning system

    SciTech Connect

    Wright, R.A.

    1993-08-31

    In a system for conditioning flue gas generated by a boiler furnace prior to its emission to the atmosphere, including conduit means for conducting a flow of flue gas from said boiler furnace to the atmosphere and an electrostatic precipitator located in said conduit means for electrostatically removing particulate matter entrained in the flue gas, the improvement is described comprising: an assembly arranged upstream of the electrostatic precipitator for converting a portion of sulfur dioxide contained in the flue gas flow to sulfur trioxide, said conversion assembly including catalytic conversion means having an operative position wherein a substantial portion of the flue gas flow passes through said catalytic converter for converting a portion of the sulfur dioxide contained in the flue gas flow to sulfur trioxide, and an inoperative position, wherein the flue gas flow does not pass through said catalytic conversion means said catalytic conversion means being movable and said assembly including means to move the catalytic conversion means between said operative and inoperative positions based upon the need for or lack of need for conditioning of the flue gas flow.

  12. Enhanced flue gas conditioning study

    SciTech Connect

    Miller, S.J.; Laudal, D.L.

    1991-11-01

    Many electrostatic precipitators (ESPS) do not achieve acceptable particulate removal efficiencies because of high-resistivity ash. One method to improve ESP performance is to employ chemical conditioning agents to reduce fly ash resistivity. Widely used agents include sulfur trioxide (SO[sub 3]) and ammonia, which are sometimes used simultaneously. For some fly ashes, that have a low affinity for SO[sub 3], conditioning with SO[sub 3] alone is not adequate to reduce resistivity without excessive amounts of SO[sub 3] exiting the stack. In such cases, the use of ammonia in addition to SO[sub 3] may reduce the amount of required SO[sub 3] and prevent the emission of excess SO[sub 3] out of the stack. The general objective of the work was to test enhanced flue gas conditioning methods to improve the performance of ESPS. Specific objectives were to (1) verify the relationship between the required SO[sub 3] injection rates to maintain the desired fly ash resistivity and temperature for four coals, (2) verify that dual conditioning with both ammonia and SO[sub 3] promotes SO[sub 3] utilization and allows for resistivity modification with moderate SO[sub 3] injection rates, and (3) verify the effectiveness and practicality of an enhanced flue gas conditioning (EFGC) method. The EFGC method is a proprietary development of Wahlco, Inc.

  13. Utility flue gas mercury control via sorbent injection

    SciTech Connect

    Chang, R.; Carey, T.; Hargrove, B.

    1996-12-31

    The potential for power plant mercury control under Title III of the 1990 Clean Air Act Amendments generated significant interest in assessing whether cost effective technologies are available for removing the mercury present in fossil-fired power plant flue gas. One promising approach is the direct injection of mercury sorbents such as activated carbon into flue gas. This approach has been shown to be effective for mercury control from municipal waste incinerators. However, tests conducted to date on utility fossil-fired boilers show that it is much more difficult to remove the trace species of mercury present in flue gas. EPRI is conducting research in sorbent mercury control including bench-scale evaluation of mercury sorbent activity and capacity with simulated flue gas, pilot testing under actual flue gas conditions, evaluation of sorbent regeneration and recycle options, and the development of novel sorbents. A theoretical model that predicts maximum mercury removals achievable with sorbent injection under different operating conditions is also being developed. This paper presents initial bench-scale and model results. The results to date show that very fine and large amounts of sorbents are needed for mercury control unless long residence times are available for sorbent-mercury contact. Also, sorbent activity and capacity are highly dependent on flue gas composition, temperature, mercury species, and sorbent properties. 10 refs., 4 figs., 2 tabs.

  14. Process for catalyst regeneration with flue gas

    SciTech Connect

    Harandi, M.N.; Owen, H.

    1991-03-26

    This paper discusses a continuous, once through process using a hot flue gas stream from a fluid catalytic cracking catalyst regenerator to regenerate deactivated zeolite catalysts having carbonaceous deposits thereon in catalytic conversion processes employing multiple fixed bed reactors operatively connected for sequential conversion and catalyst regeneration. It comprises withdrawing a first portion of the hot flue gas stream to provide an oxidizing flue gas stream containing a substantial amount of water; partially cooling the oxidizing flue gas stream by indirect heat exchange to preheat the catalytic conversion process feedstock stream; contacting the heated feedstock with active zeolite catalyst under conversion conditions in a first fixed bed reactor to produce hydrocarbon products; separating the hydrocarbon products; contacting a particulate free first portion of partially cooled, oxidizing flue gas stream containing a substantial amount of water at a temperature between about 700{degrees} to 100{degrees}F and a pressure of between about 15 to 35 psig with deactivated zeolite catalyst having carboneous deposits thereon in a second fixed bed reactor under catalyst oxidative regenerating conditions at a temperature substantially lower than the fluid catalytic cracking catalyst regenerator; cooling the consolidated streams comprising the effluent gas streams from the second reactor, the remaining portion of partially cooled oxidizing flue gas stream and the remaining portion of hot flue gas stream; and discharging the cooled consolidated streams without recycling.

  15. Sorbents for mercury removal from flue gas

    SciTech Connect

    Granite, Evan J.; Hargis, Richard A.; Pennline, Henry W.

    1998-01-01

    A review of the various promoters and sorbents examined for the removal of mercury from flue gas is presented. Commercial sorbent processes are described along with the chemistry of the various sorbent-mercury interactions. Novel sorbents for removing mercury from flue gas are suggested. Since activated carbons are expensive, alternate sorbents and/or improved activated carbons are needed. Because of their lower cost, sorbent development work can focus on base metal oxides and halides. Additionally, the long-term sequestration of the mercury on the sorbent needs to be addressed. Contacting methods between the flue gas and the sorbent also merit investigation.

  16. Fundamental mechanisms in flue gas conditioning

    SciTech Connect

    Snyder, T.R.; Vann Bush, P.

    1995-11-01

    The overall goal of this research project has been to formulate a model describing effects of flue gas conditioning on particulate properties. By flue gas conditioning we mean any process by which solids, gases, or liquids are added to the combustor and/or the exhaust stream to the extent that flue gas and particulate properties may be altered. Our modeling efforts, which are included in our Final Report, are based on an understanding of how ash properties, such as cohesivity and resistivity, are changed by conditioning. Flue gas conditioning involves the modification of one or more of the parameters that determine the magnitude of forces acting on the fly ash particles, and can take place through many different methods. Modification of particulate properties can alter ash resistivity or ash cohesivity and result in improved or degraded control device performance. Changes to the flue gas, addition or particulate matter such as flue gas desulfurization (FGD) sorbents, or the addition of reactive gases or liquids can modify these properties. If we can better understand how conditioning agents react with fly ash particles, application of appropriate conditioning agents or processes may result in significantly improved fine particle collection at low capital and operating costs.

  17. Treatment of flue gas containing noxious gases

    SciTech Connect

    Dvirka, M.; Psihos, G.J.; Cosulich, J.J.

    1987-07-21

    A method is described of reducing the noxious gases such as chlorides including hydrogen chloride and chlorine from the flue gases derived from the incineration of solid waste materials in a furnace with a combustion chamber and a combustion zone to substantially reduce the formation of dioxins for a cleaner effluent gas to the atmosphere, comprising: introducing sodium bicarbonate into the flue gas of a furnace incinerating the waste materials, positioning introduction of sodium bicarbonate for at least one location along the path of the flue gas at a temperature below about 1564/sup 0/F but not below about 518/sup 0/F, heating the sodium bicarbonate in the flue gas for a time sufficient to drive off the water and carbon dioxide from the sodium bicarbonate, forming sodium carbonate particle during the heating of the sodium bicarbonate, the sodium carbonate having a higher porosity to produce a greater reaction area on the surface of the particles, contacting the porous sodium carbonate with chlorides in the flue gases for a sufficient time and temperature to react and produce sodium chloride and prevent their formation of dioxins; and separating the sodium chloride from the flue gas to produce a cleaner gas for exit to the atmosphere.

  18. Effect of NOx control processes on mercury speciation in utility flue gas.

    PubMed

    Richardson, Carl; Machalek, Tom; Miller, Scott; Dene, Chuck; Chang, Ramsay

    2002-08-01

    The speciation of Hg in coal-fired flue gas can be important in determining the ultimate Hg emissions as well as potential control options for the utility. The effects of NOx control processes, such as selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR), on Hg speciation are not well understood but may impact emissions of Hg. EPRI has investigated the reactions of Hg in flue gas at conditions expected for some NOx control processes. This paper describes the methodology used to investigate these reactions in actual flue gas at several power plants. Results have indicated that some commercial SCR catalysts are capable of oxidizing elemental Hg in flue gas obtained from the inlets of SCR or air heater units. Results are affected by various flue gas and operating parameters. The effect of flue gas composition, including the presence of NH3, has been evaluated. The influence of NH3 on fly ash Hg reactions also is being investigated.

  19. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  20. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  1. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  2. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  3. Control of scale in flue gas scrubbers

    SciTech Connect

    Thomas, P.A.; Dewitt-Dick, D.B.

    1987-06-02

    This patent describes a flue gas desulfurization system in which sulfur dioxide-containing flue gas is passed in countercurrent flow with an aqueous calcium-bearing scrubbing liquor whereby the sulfur dioxide is removed from the flue gas by being absorbed by the scrubbing liquor and converted to calcium sulfite and/or calcium sulfate. The improvement of minimizing the formation of calcium scale on the surfaces of the system comprises maintaining in the scrubbing liquor about 0.1-25 ppm of a 1:1 diisobutylene-maleic anhydride copolymer having an average molecular weight of 11000. The copolymer is incorporated in the scrubbing liquor as a 10-15% aqueous dispersion.

  4. Direct CO2-Methanation of flue gas

    NASA Astrophysics Data System (ADS)

    Müller, Klaus; Fleige, Michael; Rachow, Fabian; Israel, Johannes; Schmeißer, Dieter

    2013-04-01

    Already discovered by Paul Sabatier in 1902 the Hydrogenation according to CO2 + 4H2 ->CH4 + 2H2O nowadays is discussed in the course of the "Power-to-Gas" approach to utilize excess energy from renewable electricity generation in times of oversupply of electricity. We investigate the behavior of this process in a simulated flue gas atmosphere of conventional base load power plants, which could be used as constant sources of the reactant CO2. In relation to an approach related to carbon capture and cycling, the conversion of CO2 directly from the flue gas of a conventional power plant is a new aspect and has several advantages: The conversion of CO2 into methane could be integrated directly into the combustion process. Even older power plants could be upgraded and used as a possible source for CO2, in the same sense as the amine cleaning of flue gas, as a post combustion process. Further, waste heat of the power plant could be used as process energy for the catalytic reaction. Therefore the influence of different flue gas compositions such as varying contents of nitrogen and residual oxygen are tested in a laboratory scale. The heterogeneous catalysis process is investigated with regard to conversion rates, yield and selectivity and long-term stability of the Ni-catalyst. Also the influence of typical contaminations like SO2 is investigated and will be presented.

  5. Flue gas conditioning for improved particle collection in electrostatic precipitators

    SciTech Connect

    Durham, M.D.

    1992-04-27

    The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

  6. Assessing sorbent injection mercury control effectiveness in flue gas streams

    USGS Publications Warehouse

    Carey, T.R.; Richardson, C.F.; Chang, R.; Meserole, F.B.; Rostam-Abadi, M.; Chen, S.

    2000-01-01

    One promising approach for removing mercury from coal-fired, utility flue gas involves the direct injection of mercury sorbents. Although this method has been effective at removing mercury in municipal waste incinerators, tests conducted to date on utility coal-fired boilers show that mercury removal is much more difficult in utility flue gas. EPRI is conducting research to investigate mercury removal using sorbents in this application. Bench-scale, pilot-scale, and field tests have been conducted to determine the ability of different sorbents to remove mercury in simulated and actual flue gas streams. This paper focuses on recent bench-scale and field test results evaluating the adsorption characteristics of activated carbon and fly ash and the use of these results to develop a predictive mercury removal model. Field tests with activated carbon show that adsorption characteristics measured in the lab agree reasonably well with characteristics measured in the field. However, more laboratory and field data will be needed to identify other gas phase components which may impact performance. This will allow laboratory tests to better simulate field conditions and provide improved estimates of sorbent performance for specific sites. In addition to activated carbon results, bench-scale and modeling results using fly ash are presented which suggest that certain fly ashes are capable of adsorbing mercury.

  7. Fundamental mechanisms in flue-gas conditioning

    SciTech Connect

    Dahlin, R.S.; Vann Bush, P.; Snyder, T.R.

    1992-01-09

    The overall goal of this research project is to formulate a mathematical model of flue gas conditioning. This model will be based on an understanding of why ash properties, such as cohesivity and resistivity, are changed by conditioning. Such a model could serve as a component of the performance models of particulate control devices where flue gas conditioning is used. There are two specific objectives of this research project, which divide the planned research into two main parts. One part of the project is designed to determine how ash particles are modified by interactions with sorbent injection processes and to describe the mechanisms by which these interactions affect fine particle collection. The objective of the other part of the project is to identify the mechanisms by which conditioning agents, including chemically active compounds, modify the key properties of fine fly ash particles.

  8. Fundamental mechanisms in flue gas conditioning

    SciTech Connect

    Bush, P.V.; Snyder, T.R.

    1992-01-09

    The overall goal of this research project is to formulate a mathematical model of flue gas conditioning. This model will be based on an understanding of why ask properties, such as cohesivity and resistivity, are changed by conditioning. Such a model could serve as a component of the performance models of particulate control devices where flue gas conditioning is used. There are two specific objectives of this research project, which divide the planned research into two main parts. One part of the project is designed to determine how ash particles are modified by interactions with sorbent injection processes and to describe the mechanisms by which these interactions affect fine particle collection. The objective of the other part of the project is to identify the mechanisms by which conditioning agents, including chemically active compounds, modify the key properties of fine fly ash particles.

  9. Cement Kiln Flue Gas Recovery Scrubber Project

    SciTech Connect

    National Energy Technology Laboratory

    2001-11-30

    The Cement Kiln Flue Gas Recovery Scrubber Project was a technical success and demonstrated the following: CKD can be used successfully as the sole reagent for removing SO2 from cement kiln flue gas, with removal efficiencies of 90 percent or greater; Removal efficiencies for HCl and VOCs were approximately 98 percent and 70 percent, respectively; Particulate emissions were low, in the range of 0.005 to 0.007 grains/standard cubic foot; The treated CKD sorbent can be recycled to the kiln after its potassium content has been reduced in the scrubber, thereby avoiding the need for landfilling; The process can yield fertilizer-grade K2SO4, a saleable by-product; and Waste heat in the flue gas can provide the energy required for evaporation and crystallization in the by-product recovery operation. The demonstration program established the feasibility of using the Recovery Scrubber{trademark} for desulfurization of flue gas from cement kilns, with generally favorable economics, assuming tipping fees are available for disposal of ash from biomass combustion. The process appears to be suitable for commercial use on any type of cement kiln. EPA has ruled that CKD is a nonhazardous waste, provided the facility meets Performance Standards for the Management of CKD (U.S. Environmental Protection Agency 1999d). Therefore, regulatory drivers for the technology focus more on reduction of air pollutants and pollution prevention, rather than on treating CKD as a hazardous waste. Application of the Recovery Scrubbe{trademark} concept to other waste-disposal operations, where pollution and waste reductions are needed, appears promising.

  10. Nitrogen oxide control using internally recirculated flue gas

    SciTech Connect

    Martin, M.J.; Gibson, W.C.; Massey, L.R.

    1991-09-03

    This patent describes improvement in combination with a burner assembly disposed to provide a combination flame in the combustion zone of a furnace in which internally recirculating flue gas is created, the furnace having a wall portion and a furnace floor portion which supports the burner assembly, the burner assembly having a burner tile surrounding a primary fuel nozzle disposed centrally to an inlet port for intake of a combustion supporting fluid, and the burner assembly having a plurality of secondary fuel nozzles peripherally disposed about the burner tile. The improvement comprises: flue gas recirculating means disposed in the furnace for collecting and directing internally recirculating flue gas into the vicinity of the secondary fuel nozzles so that the collected internal flue gas is aspirated into reaction contact with the combustion flame so that the collected internally recirculating flue gas is reacted with the combustion flame to substantially diminish the NO{sub x} content of the flue gas exhausted from the furnace.

  11. Flue gas desulfurization wastewater treatment primer

    SciTech Connect

    Higgins, T.E.; Sandy, A.T.; Givens, S.W.

    2009-03-15

    Purge water from a typical wet flue gas desulfurization system contains myriad chemical constituents and heavy metals whose mixture is determined by the fuel source and combustion products as well as the stack gas treatment process. A well-designed water treatment system can tolerate upstream fuel and sorbent arranged in just the right order to produce wastewater acceptable for discharge. This article presents state-of-the-art technologies for treating the waste water that is generated by wet FGD systems. 11 figs., 3 tabs.

  12. Current Techniques of Growing Algae Using Flue Gas from Exhaust Gas Industry: a Review.

    PubMed

    Huang, Guanhua; Chen, Feng; Kuang, Yali; He, Huan; Qin, An

    2016-03-01

    The soaring increase of flue gas emission had caused global warming, environmental pollution as well as climate change. Widespread concern on reduction of flue gas released from industrial plants had considered the microalgae as excellent biological materials for recycling the carbon dioxide directly emitted from exhaust industries. Microalgae also have the potential to be the valuable feedback for renewable energy production due to their high growth rate and abilities to sequester inorganic carbon through photosynthetic process. In this review article, we will illustrate important relative mechanisms in the metabolic processes of biofixation by microalgae and their recent experimental researches and advances of sequestration of carbon dioxide by microalgae on actual industrial and stimulate flue gases, novel photobioreactor cultivation systems as well as the perspectives and limitations of microalgal cultivation in further development.

  13. Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup

    NASA Astrophysics Data System (ADS)

    Kawamura, K.; Shui, V. H.

    The peresent development status of the electron-beam flue gas treatment process, which is a dry process capable of removing SOx and NOx simultaneously, is described. The most advanced demonstration of this process was accomplished with a pilot plant in Japan where the maximum gas flow rate of 10,000 Nm 3/h of an iron-ore sintering machine flue gas was successfully treated. The byproduct produced in this process is collected as a dry powder which is a mixture of ammonia sulfate and ammonium nitrate and is salable as a fertilizer or a fertilizer component. A preliminary economic projection showed that this process costs less than the lime scrubber which removes SOx but does not remove NOx. Tests using simulated coal combustion gases suggest that this process will be applicable to coal-fired boiler flue gas treatment as well. However, test on actual coal-fired flue gases are still required for commercial application decisions. A process development unit program consisting of the design, construction and testing of actual coal-fired power station flue gases is underway in the U.S.A. The design and engineering of the test plant is far advanced and the construction phase will be launched in the very near future.

  14. Dewatering of flue gas desulfurization sulfite solids

    SciTech Connect

    Garrison, F.C.; Wells, W.L.

    1984-06-12

    The dewatering capabilities of sulfite sludges from flue gas desulfurization facilities are substantially improved by the addition of relatively small amounts of sodium thiosulfate additive, or additives derived from or related to sodium thiosulfate, into the scrubber slurry liquor. As an added embellishment, these predetermined amounts of said additives are greater than those required for effecting substantial scale inhibition in the scrubber innards. Subsequently, conventional dewatering of the sulfite sludge to about 80 to 90 percent solids directly produces a waste product disposable in both an economically and an environmentally acceptable manner, in that the thixotropic characteristics of such sludges which are associated therewith upwards to about 70 percent solids therein are completely eliminated.

  15. Recent advances in flue gas desulfurization technologies

    SciTech Connect

    Pan, Y.S.

    1991-01-01

    Recent advances in flue gas desulfurization (FGD) technologies are reported. The technological advances include conventional wet FGD system improvements, advanced wet FGD system development, spray dryer system operations, technologies for furnace sorbent injections, post-combustion dry technologies, combined SO{sub 2}/NO{sub x} technologies, and several emerging FGD technologies. In addition, progress of by-product utilization that affects the operating cost of FGD systems is described. Economics of some commercially available and nearly maturing FGD technologies is also discussed. The materials included in this report are obtained from technical presentations made through September 1990, at several national and international conferences. This report is intended to document current advances and status of various FGD technologies. 101 refs., 16 figs.

  16. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1992-02-27

    The confined zone dispersion (CZD) process involves flue gas post-treatment, physically located between a boiler's outlet and its particulate collector, which in the majority of cases is an electrostatic precipitator. The features that distinguish this process from other similar injection processes are: Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. Low residence time, made possible by the high effective surface area of the Type S lime. Localized dispersion of the reagent. Slurry droplets contact only part of the gas while the droplets are drying, to remove up to 50 percent of the S0{sub 2} and significant amounts of NO{sub x}. The process uses dual fluid rather than rotary atomizers. Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. Supplemental conditioning with S0{sub 3} is not believed necessary for satisfactory removal of particulate matter.

  17. COMPARISON OF WEST GERMAN AND U.S. FLUE GAS DESULFURIZATION AND SELECTIVE CATALYTIC REDUCTION COSTS

    EPA Science Inventory

    The report documents a comparison of the actual cost retrofitting flue gas desulfurization (FGD) and selective catalytic reduction (SCR) on Federal Republic of German (FRG) boilers to cost estimating procedures used in the U.S. to estimate the retrofit of these controls on U.S. b...

  18. Method of manufacturing aluminum sulfate from flue gas

    SciTech Connect

    Hauser, H.

    1981-10-20

    A continuous process for removing sulfur dioxide from flue gas is described. Sodium aluminate solution is reacted with sulfur dioxide to form sodium sulfite and aluminum hydroxy sulfite. These are separated and the aluminum hydroxy sulfite oxidized to aluminum sulfate.

  19. Continuous recovery of sulfur oxide from flue gas

    SciTech Connect

    Berry, W.W.

    1987-12-01

    A process for removing sulfur dioxide from flue gas is described comprising: (i) arranging adsorption chambers for rotation about a fixed vertical axis, the chambers containing adsorption particles capable of absorbing sulfur dioxide and of desorbing sulfuric acid when contacted with water; (ii) conducting flue gas containing sulfur dioxide and particulate material through a precipitator to at least partially remove the particulate material, while allowing flue gas containing sulfur dioxide to pass through the precipitator; (iii) conducting the flue gas containing sulfur dioxide through a first fixed port and through the chambers containing the adsorption particles in sequence while the chambers are rotating about the fixed axis and adsorbing sulfur dioxide on the surface of adsorption particles; (iv) regenerating the adsorption particles by conducting water through a second fixed port and through the chambers in sequence after the flue gas conducting step to produce and desorb sulfuric acid from the adsorption particles in the form of weak sulfuric acid; (v) discharging the flue gas from the chambers before the regenerating step (iv), and subsequently; (vi) discharging the sulphuric acid from the chambers; and (vii) mixing the sulfuric acid with ground phosphate rock to produce normal superphosphate.

  20. Fate of hazardous air pollutants in oxygen-fired coal combustion with different flue gas recycling.

    PubMed

    Zhuang, Ye; Pavlish, John H

    2012-04-17

    Experiments were performed to characterize transformation and speciation of hazardous air pollutants (HAPs), including SO(2)/SO(3), NO(x), HCl, particulate matter, mercury, and other trace elements in oxygen-firing bituminous coal with recirculation flue gas (RFG) from 1) an electrostatic precipitator outlet or 2) a wet scrubber outlet. The experimental results showed that oxycombustion with RFG generated a flue gas with less volume and containing HAPs at higher levels, while the actual emissions of HAPs per unit of energy produced were much less than that of air-blown combustion. NO(x) reduction was achieved in oxycombustion because of the elimination of nitrogen and the destruction of NO in the RFG. The elevated SO(2)/SO(3) in flue gas improved sulfur self-retention. SO(3) vapor could reach its dew point in the flue gas with high moisture, which limits the amount of SO(3) vapor in flue gas and possibly induces material corrosion. Most nonvolatile trace elements were less enriched in fly ash in oxycombustion than air-firing because of lower oxycombustion temperatures occurring in the present study. Meanwhile, Hg and Se were found to be enriched on submicrometer fly ash at higher levels in oxy-firing than in air-blown combustion.

  1. Fate of hazardous air pollutants in oxygen-fired coal combustion with different flue gas recycling.

    PubMed

    Zhuang, Ye; Pavlish, John H

    2012-04-17

    Experiments were performed to characterize transformation and speciation of hazardous air pollutants (HAPs), including SO(2)/SO(3), NO(x), HCl, particulate matter, mercury, and other trace elements in oxygen-firing bituminous coal with recirculation flue gas (RFG) from 1) an electrostatic precipitator outlet or 2) a wet scrubber outlet. The experimental results showed that oxycombustion with RFG generated a flue gas with less volume and containing HAPs at higher levels, while the actual emissions of HAPs per unit of energy produced were much less than that of air-blown combustion. NO(x) reduction was achieved in oxycombustion because of the elimination of nitrogen and the destruction of NO in the RFG. The elevated SO(2)/SO(3) in flue gas improved sulfur self-retention. SO(3) vapor could reach its dew point in the flue gas with high moisture, which limits the amount of SO(3) vapor in flue gas and possibly induces material corrosion. Most nonvolatile trace elements were less enriched in fly ash in oxycombustion than air-firing because of lower oxycombustion temperatures occurring in the present study. Meanwhile, Hg and Se were found to be enriched on submicrometer fly ash at higher levels in oxy-firing than in air-blown combustion. PMID:22439940

  2. Flue gas desulfurization: Physicochemical and biotechnological approaches

    SciTech Connect

    Pandey, R.A.; Biswas, R.; Chakrabarti, T.; Devotta, S.

    2005-07-01

    Various flue gas desulfurization processes - physicochemical, biological, and chemobiological - for the reduction of emission of SO{sub 2} with recovery of an economic by-product have been reviewed. The physicochemical processes have been categorized as 'once-through' and 'regenerable.' The prominent once-through technologies include wet and dry scrubbing. The wet scrubbing technologies include wet limestone, lime-inhibited oxidation, limestone forced oxidation, and magnesium-enhanced lime and sodium scrubbing. The dry scrubbing constitutes lime spray drying, furnace sorbent injection, economizer sorbent injection, duct sorbent injection, HYPAS sorbent injection, and circulating fluidized bed treatment process. The regenerable wet and dry processes include the Wellman Lord's process, citrate process, sodium carbonate eutectic process, magnesium oxide process, amine process, aqueous ammonia process, Berglau Forchung's process, and Shell's process. Besides these, the recently developed technologies such as the COBRA process, the OSCAR process, and the emerging biotechnological and chemobiological processes are also discussed. A detailed outline of the chemistry, the advantages and disadvantages, and the future research and development needs for each of these commercially viable processes is also discussed.

  3. Automatic flue gas heat recovery system

    SciTech Connect

    Whalen, D.A.

    1983-02-22

    An automatic flue gas heat recovery system for supplementing or replacing a conventional, separate hot water system. In the example described, the heat recovery system is applied to a pizza restaurant where large quantities of heat energy are normally wasted up an oven chimney stack, and large quantities of hot water also are required for restaurant operations. An electric motor driven pump circulates water in a closed loop between a storage tank and a heat exchanger tube located in the oven chimney stack. A thermostat control automatically starts the pump when the oven heats the chimney stack to an effective water heating temperature. When temperature in the storage tank reaches a predetermined maximum, the thermostat control stops the pump, opens a drain valve, and dumps water quickly and completely from the heat exchanger tube. Three different embodiments are shown and described illustrating systems with one or more storage tanks and one or more pumps. In the plural storage tank embodiments, an existing hot water heating tank may be converted for use to augment a main tank supplied with the present system.

  4. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, John B. L.; Doctor, Richard D.; Wingender, Ronald J.

    1986-01-01

    A method of simultaneously removing SO.sub.2 and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO.sub.2 and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled.

  5. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, J.B.L.; Doctor, R.D.; Wingender, R.J.

    1985-08-05

    A method of simultaneously removing SO/sub 2/ and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO/sub 2/ and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled. 3 figs.

  6. Factors affecting mercury control in utility flue gas using sorbent injection

    SciTech Connect

    Carey, T.R.; Hargrove, O.W. Jr.; Richardson, C.F.; Chang, R.; Meserole, F.B.

    1997-12-31

    Mercury continues to be considered for possible regulation in the electric power industry under Title 3 of the Clean Air Act Amendments of 1990. This possibility has generated interest in assessing whether cost-effective technologies exist for removing mercury from fossil-fired flue gas. One promising approach involves the direct injection of mercury sorbents, such as activated carbon, into the flue gas. Although this method has been effective at removing mercury in municipal waste incinerators, tests conducted to date on utility fossil-fired boilers show that mercury removal is much more difficult in utility flue gas. EPRI is conducting research to investigate mercury removal using sorbents. Bench-scale and pilot-scale tests have been conducted to determine the ability of different sorbents to remove mercury in simulated and actual flue gas streams. Bench-scale tests have investigated the effect of various sorbent and flue gas parameters on sorbent performance. These data are being used to develop a theoretical model for predicting mercury removal by sorbents at different conditions. The possibility of regenerating and recycling sorbents is also being evaluated. This paper describes the results of parametric bench-scale and pilot-scale tests investigating the removal of mercuric chloride and elemental mercury by activated carbon. Results obtained to date indicate that the adsorption capacity of a given sorbent is dependent on many factors, including the type of mercury being adsorbed, flue gas composition, and adsorption temperature. These data provide insight into potential mercury adsorption mechanisms and suggest that the removal of mercury involves both physical and chemical mechanisms. Understanding these effects is important since the performance of a given sorbent could vary significantly from site-to-site depending on coal- or gas-matrix composition.

  7. New "wet type" electron beam flue gas treatment pilot plant

    NASA Astrophysics Data System (ADS)

    Tan, Erdal; Ünal, Suat; Doğan, Alişan; Letournel, Eric; Pellizzari, Fabien

    2016-02-01

    We describe a new pilot plant for flue gas cleaning by a high energy electron beam. The special feature of this pilot plant is a uniquely designed reactor called VGS® (VIVIRAD Gas Scrubber, patent pending), that allows oxidation/reduction treating flue gas in a single step. The VGS® process combines a scrubber and an advanced oxidation/reduction process with the objective of optimizing efficiency and treatment costs of flue gas purification by electron accelerators. Promising treatment efficiency was achieved for SOx and NOx removal in early tests (99.2% and 80.9% respectively). The effects of various operational parameters on treatment performance and by-product content were investigated during this study.

  8. Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

    SciTech Connect

    Thomas Nelson; David Green; Paul Box; Raghubir Gupta; Gennar Henningsen

    2007-06-30

    Regenerable sorbents based on sodium carbonate (Na{sub 2}CO{sub 3}) can be used to separate carbon dioxide (CO{sub 2}) from coal-fired power plant flue gas. Upon thermal regeneration and condensation of water vapor, CO{sub 2} is released in a concentrated form that is suitable for reuse or sequestration. During the research project described in this report, the technical feasibility and economic viability of a thermal-swing CO{sub 2} separation process based on dry, regenerable, carbonate sorbents was confirmed. This process was designated as RTI's Dry Carbonate Process. RTI tested the Dry Carbonate Process through various research phases including thermogravimetric analysis (TGA); bench-scale fixed-bed, bench-scale fluidized-bed, bench-scale co-current downflow reactor testing; pilot-scale entrained-bed testing; and bench-scale demonstration testing with actual coal-fired flue gas. All phases of testing showed the feasibility of the process to capture greater than 90% of the CO{sub 2} present in coal-fired flue gas. Attrition-resistant sorbents were developed, and these sorbents were found to retain their CO{sub 2} removal activity through multiple cycles of adsorption and regeneration. The sodium carbonate-based sorbents developed by RTI react with CO{sub 2} and water vapor at temperatures below 80 C to form sodium bicarbonate (NaHCO3) and/or Wegscheider's salt. This reaction is reversed at temperatures greater than 120 C to release an equimolar mixture of CO{sub 2} and water vapor. After condensation of the water, a pure CO{sub 2} stream can be obtained. TGA testing showed that the Na{sub 2}CO3 sorbents react irreversibly with sulfur dioxide (SO{sub 2}) and hydrogen chloride (HCl) (at the operating conditions for this process). Trace levels of these contaminants are expected to be present in desulfurized flue gas. The sorbents did not collect detectable quantities of mercury (Hg). A process was designed for the Na{sub 2}CO{sub 3}-based sorbent that includes a co

  9. Performance of selected materials in flue gas environment

    SciTech Connect

    Ali, M.; Al-Beed, A.A.

    1998-12-31

    Severe corrosion was observed at the welds and heat affected zones (HAZ) of an alloy N10276 ejector at the company, in an environment containing flue gas and brine. The flue gas contains carbon dioxide, hydrogen chloride, chlorine, oxygen and nitrogen. When the flue gas combines with moving brine, it becomes extremely corrosive. To assess the corrosiveness in this environment, five welded alloy coupons including alloys N10276, N06022 together with titanium and zirconium samples were exposed in this environment for a period of twelve months. The results indicated that the most corrosion resistant materials in this environment were titanium and zirconium. The evaluation results are discussed in this paper. Subsequently the ejector was constructed out of zirconium R60702, which has been in service for more than 10 months. Inspection results indicate no significant corrosion has occurred.

  10. Enhancement of mercury control in flue-gas cleanup systems

    SciTech Connect

    Livengood, C.D.; Huang, Hann S.; Mendelsohn, M.H.; Wu, Jiann M.

    1996-07-01

    This paper summarizes research at Argonne National Laboratory which is focused on techniques to enhance the capture of elemental mercury and integrate its control into existing flue-gas cleanup (FGC) systems. Both laboratory and field tests have shown that very little elemental mercury is captured in a wet scrubber system due to the low solubility of that species. To enhance the ability of wet scrubbers to capture mercury, Argonne has studied improved mass transfer through both mechanical and chemical means, as well as the conversion of elemental mercury into a more soluble species that can be easily absorbed. Current research is investigating the roles of several halogen species either alone or in combination with typical flue-gas components such as sulfur dioxide and nitric oxide in the oxidation of mercury to form compounds that are easily scrubbed from the flue gas.

  11. Flue gas injection control of silica in cooling towers.

    SciTech Connect

    Brady, Patrick Vane; Anderson, Howard L., Jr.; Altman, Susan Jeanne

    2011-06-01

    Injection of CO{sub 2}-laden flue gas can decrease the potential for silica and calcite scale formation in cooling tower blowdown by lowering solution pH to decrease equilibrium calcite solubility and kinetic rates of silica polymerization. Flue gas injection might best inhibit scale formation in power plant cooling towers that use impaired makeup waters - for example, groundwaters that contain relatively high levels of calcium, alkalinity, and silica. Groundwaters brought to the surface for cooling will degas CO{sub 2} and increase their pH by 1-2 units, possibly precipitating calcite in the process. Recarbonation with flue gas can lower the pHs of these fluids back to roughly their initial pH. Flue gas carbonation probably cannot lower pHs to much below pH 6 because the pHs of impaired waters, once outgassed at the surface, are likely to be relatively alkaline. Silica polymerization to form scale occurs most rapidly at pH {approx} 8.3 at 25 C; polymerization is slower at higher and lower pH. pH 7 fluids containing {approx}220 ppm SiO{sub 2} require > 180 hours equilibration to begin forming scale whereas at pH 8.3 scale formation is complete within 36 hours. Flue gas injection that lowers pHs to {approx} 7 should allow substantially higher concentration factors. Periodic cycling to lower recoveries - hence lower silica concentrations - might be required though. Higher concentration factors enabled by flue gas injection should decrease concentrate volumes and disposal costs by roughly half.

  12. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Thomas Nelson; Brian S. Turk; Paul Box; Weijiong Li; Raghubir P. Gupta

    2005-07-01

    This report describes research conducted between April 1, 2005 and June 30, 2005 on the use of dry regenerable sorbents for removal of carbon dioxide from flue gas from coal combustion and synthesis gas from coal gasification. Supported sodium carbonate sorbents removed up to 76% of the carbon dioxide from simulated flue gas in a downflow cocurrent flow reactor system, with an approximate 15 second gas-solid contact time. This reaction proceeds at temperatures as low as 25 C. Lithium silicate sorbents remove carbon dioxide from high temperature simulated flue gas and simulated synthesis gas. Both sorbent types can be thermally regenerated and reused. The lithium silicate sorbent was tested in a thermogravimetric analyzer and in a 1-in quartz reactor at atmospheric pressure; tests were also conducted at elevated pressure in a 2-in diameter high temperature high pressure reactor system. The lithium sorbent reacts rapidly with carbon dioxide in flue gas at 350-500 C to absorb about 10% of the sorbent weight, then continues to react at a lower rate. The sorbent can be essentially completely regenerated at temperatures above 600 C and reused. In atmospheric pressure tests with synthesis gas of 10% initial carbon dioxide content, the sorbent removed over 90% of the carbon dioxide. An economic analysis of a downflow absorption process for removal of carbon dioxide from flue gas with a supported sodium carbonate sorbent suggests that a 90% efficient carbon dioxide capture system installed at a 500 MW{sub e} generating plant would have an incremental capital cost of $35 million ($91/kWe, assuming 20 percent for contingencies) and an operating cost of $0.0046/kWh. Assuming capital costs of $1,000/kW for a 500 MWe plant the capital cost of the down flow absorption process represents a less than 10% increase, thus meeting DOE goals as set forth in its Carbon Sequestration Technology Roadmap and Program Plan.

  13. Biomimetic Membrane for CO2 Capture from Flue Gas

    SciTech Connect

    Michael C. Trachtenberg

    2007-05-31

    model that supports prediction of heat transfer profiles for larger permeators Tasks 3. 4.1, 4.2--Temperature Range of Enzymes--The goal was to determine if the enzyme operating temperature would limit the range of thermal conditions available to the capture system. We demonstrated the ability of various isozymes (enzyme variants) to operate from 4-85 C. Consequently, the operating characteristics of the enzyme are not a controlling factor. Further, any isozyme whose upper temperature bound is at least 10 C greater than that of the planned inlet temperature will be stable under unanticipated, uncontrolled 'hiccups' in power plant operation. Task 4.4, 4.4--Examination of the Effects of SOx and NOx on Enzyme Activity (Development of Flue Gas Composition Acceptance Standards)--The purpose was to define the inlet gas profile boundaries. We examined the potential adverse effects of flue gas constituents including different acids from to develop an acceptance standard and compared these values to actual PC flue gas composition. Potential issues include changes in pH, accumulation of specific inhibitory anions and cations. A model was developed and validated by test with a SO{sub 2}-laden stream. The predicted and actual data very largely coincided. The model predicted feed stream requirements to allow continuous operation in excess of 2500 hours. We developed operational (physical and chemical) strategies to avoid or ameliorate these effects. Avoidance, the preferred strategy (noted above), is accomplished by more extensive cleanup of the flue gas stream. Task 5--Process Engineering Model--We developed a process-engineering model for two purposes. The first was to predict the physical and chemical status at each test point in the design as a basis for scale-up. The second was to model the capital and operating cost of the apparatus. These were accomplished and used to predict capex, opex and cost of energy. Task 6--Preliminary Commercialization Plan--We carried out analyses

  14. BUILDING MATERIALS MADE FROM FLUE GAS DESULFURIZATION BY-PRODUCTS

    SciTech Connect

    Michael W. Grutzeck; Maria DiCola; Paul Brenner

    2006-03-30

    Flue gas desulphurization (FGD) materials are produced in abundant quantities by coal burning utilities. Due to environmental restrains, flue gases must be ''cleaned'' prior to release to the atmosphere. They are two general methods to ''scrub'' flue gas: wet and dry. The choice of scrubbing material is often defined by the type of coal being burned, i.e. its composition. Scrubbing is traditionally carried out using a slurry of calcium containing material (slaked lime or calcium carbonate) that is made to contact exiting flue gas as either a spay injected into the gas or in a bubble tower. The calcium combined with the SO{sub 2} in the gas to form insoluble precipitates. Some plants have been using dry injection of these same materials or their own Class C fly ash to scrub. In either case the end product contains primarily hannebachite (CaSO{sub 3} {center_dot} 1/2H{sub 2}O) with smaller amounts of gypsum (CaSO{sub 4} {center_dot} 2H{sub 2}O). These materials have little commercial use. Experiments were carried out that were meant to explore the feasibility of using blends of hannebachite and fly ash mixed with concentrated sodium hydroxide to make masonry products. The results suggest that some of these mixtures could be used in place of conventional Portland cement based products such as retaining wall bricks and pavers.

  15. Flue gas desulfurization gypsum agricultural network alabama (bermudagrass)

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Synthetic gypsum is being produced in large quantities each year as a byproduct of SO2 removal from flue gas stream at coal-fired utility plants. This synthetic gypsum which is believed to be comparable or better than mined gypsum may enhance crop production. However, there is a paucity of informati...

  16. Workshop on sulfur chemistry in flue gas desulfurization

    SciTech Connect

    Wallace, W.E. Jr.

    1980-05-01

    The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

  17. Selecting the right pumps and valves for flue gas desulfurization

    SciTech Connect

    Ellis, D.; Ahluwalia, H.

    2006-07-15

    Limestone slurry needs to move efficiently through a complex process, meaning that selecting the right pumps and valves is critical. The article discusses factors to consider in selecting pumps and values for flue gas desulfurization process in coal-fired power plants. 2 photos.

  18. CURRENT STATUS OF ADVACATE PROCESS FOR FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbentsfor flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a l...

  19. FLUE GAS DESULFURIZATION: THE STATE OF THE ART

    EPA Science Inventory

    The paper gives results of a review of commercially available flue gas desulfurization (FGD) technologies that have an established record of full-scale performance. (NOTE: Sulfur dioxide (SO2) scrubbers may be used by coal-fired electrcity generating units to meet the requiremen...

  20. Carbon dioxide capture strategies from flue gas using microalgae: a review.

    PubMed

    Thomas, Daniya M; Mechery, Jerry; Paulose, Sylas V

    2016-09-01

    Global warming and pollution are the twin crises experienced globally. Biological offset of these crises are gaining importance because of its zero waste production and the ability of the organisms to thrive under extreme or polluted condition. In this context, this review highlights the recent developments in carbon dioxide (CO2) capture from flue gas using microalgae and finding the best microalgal remediation strategy through contrast and comparison of different strategies. Different flue gas microalgal remediation strategies discussed are as follows: (i) Flue gas to CO2 gas segregation using adsorbents for microalgal mitigation, (ii) CO2 separation from flue gas using absorbents and later regeneration for microalgal mitigation, (iii) Flue gas to liquid conversion for direct microalgal mitigation, and (iv) direct flue gas mitigation using microalgae. This work also studies the economic feasibility of microalgal production. The study discloses that the direct convening of flue gas with high carbon dioxide content, into microalgal system is cost-effective.

  1. Carbon dioxide capture strategies from flue gas using microalgae: a review.

    PubMed

    Thomas, Daniya M; Mechery, Jerry; Paulose, Sylas V

    2016-09-01

    Global warming and pollution are the twin crises experienced globally. Biological offset of these crises are gaining importance because of its zero waste production and the ability of the organisms to thrive under extreme or polluted condition. In this context, this review highlights the recent developments in carbon dioxide (CO2) capture from flue gas using microalgae and finding the best microalgal remediation strategy through contrast and comparison of different strategies. Different flue gas microalgal remediation strategies discussed are as follows: (i) Flue gas to CO2 gas segregation using adsorbents for microalgal mitigation, (ii) CO2 separation from flue gas using absorbents and later regeneration for microalgal mitigation, (iii) Flue gas to liquid conversion for direct microalgal mitigation, and (iv) direct flue gas mitigation using microalgae. This work also studies the economic feasibility of microalgal production. The study discloses that the direct convening of flue gas with high carbon dioxide content, into microalgal system is cost-effective. PMID:27397026

  2. EPRICON: Agentless flue gas conditioning for electrostatic precipitators

    SciTech Connect

    Bibbo, P.P.

    1995-09-01

    Achieving efficient particulate control in coal burning electric utility plants is becoming an increasingly difficult proposition, giver, the variety of regulatory, technical, operating and environmental pressures that exist in the US. For most powerplants, particulate control is achieved by an electrostatic precipitator (ESP). Under optimal conditions, modern ESPs are capable of achieving particulate removal efficiencies of 99.7 %. Unfortunately, optimal conditions are not always present. ESP`s are sensitive to flue gas conditions, and those conditions may change dramatically after a fuel switch or the installation of some types of emissions control technology upstream of the ESP. Gas conditioning has been shown to be an effective means of returning flue gas to the ``optimal`` conditions required for efficient ESP operation following a fuel switch to a low, or at least, lower sulfur coal. Borrowing technology common in conventional soap-making plants around the turn of the century, sulfur-burning SO3 gas conditioning has been the solution to may difficult fuels in electrostatic precipitators. Although it has contributed most to improved ESP performance after a fuel switch, conventional gas conditioning has significant drawbacks. In an effort to develop an alternative to conventional SO{sub 3} gas conditioning, the Electric Power Research Institute (EPRI) initiated a research and development project that has produced an alternative and modem technology for flue gas conditioning, now called EPRICON, and licensed it to Research-Cottrell. This article describes the EPRICON process and its performance in pilot and demonstration plants.

  3. Separation of Carbon Dioxide from Flue Gas Using Ion Pumping

    SciTech Connect

    Aines, R; Bourcier, W L; Johnson, M R

    2006-04-21

    We are developing a new way of separating carbon dioxide from flue gas based on ionic pumping of carbonate ions dissolved in water. Instead of relying on large temperature or pressure changes to remove carbon dioxide from solvent used to absorb it from flue gas, the ion pump increases the concentration of dissolved carbonate ion in solution. This increases the overlying vapor pressure of carbon dioxide gas, which can be removed from the downstream side of the ion pump as a nearly pure gas. This novel approach to increasing the concentration of the extracted gas permits new approaches to treating flue gas. The slightly basic water used as the extraction medium is impervious to trace acid gases that destroy existing solvents, and no pre-separation is necessary. The simple, robust nature of the process lends itself to small separation plants. Although the energy cost of the ion pump is significant, we anticipate that it will be compete favorably with the current 35% energy penalty of chemical stripping systems in use at power plants. There is the distinct possibility that this simple method could be significantly more efficient than existing processes.

  4. Direct fired absorption machine flue gas recuperator

    DOEpatents

    Reimann, Robert C.; Root, Richard A.

    1985-01-01

    A recuperator which recovers heat from a gas, generally the combustion gas of a direct-fired generator of an absorption machine. The recuperator includes a housing with liquid flowing therethrough, the liquid being in direct contact with the combustion gas for increasing the effectiveness of the heat transfer between the gas and the liquid.

  5. Flue gas conditioning for improved particle collection in electrostatic precipitators. Quarterly technical report

    SciTech Connect

    Durham, M.D.

    1992-04-27

    The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

  6. Introduction to limestone flue gas desulfurization: Videotape workbook

    SciTech Connect

    Not Available

    1988-01-01

    The workbook is designed to accompany the Electric Power Research Institute's (EPRI's) videotape, ''Introduction to Limestone Flue Gas Desulfurization.'' To complement the videotape, the workbook provides additional information on limestone flue gas desulfurization (FGD) and a guide to sources of still more information. The videotape itself presents an introduction to the chemistry involved in a limestone FGD system. Following a description of a typical system, the basic chemical reactions that occur in this process are detailed. The most common operation problems in limestone FGD---low sulfur dioxide removal, low limestone utilization, and scaling---are reviewed with regard to how process chemistry can be controlled to alleviate these problems. This tape is an introduction only; future tapes will cover limestone FGD performance indicators and troubleshooting in more detail.

  7. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Thomas Nelson; Raghubir P. Gupta

    2005-01-01

    This report describes research conducted between October 1, 2004 and December 31, 2004 on the use of dry regenerable sorbents for removal of carbon dioxide from flue gas. Two supported sorbents were tested in a bench scale fluidized bed reactor system. The sorbents were prepared by impregnation of sodium carbonate on to an inert support at a commercial catalyst manufacturing facility. One sorbent, tested through five cycles of carbon dioxide sorption in an atmosphere of 3% water vapor and 0.8 to 3% carbon dioxide showed consistent reactivity with sodium carbonate utilization of 7 to 14%. A second, similarly prepared material, showed comparable reactivity in one cycle of testing. Batches of 5 other materials were prepared in laboratory scale quantities (primarily by spray drying). These materials generally have significantly greater surface areas than calcined sodium bicarbonate. Small scale testing showed no significant adsorption of mercury on representative carbon dioxide sorbent materials under expected flue gas conditions.

  8. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Thomas Nelson; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta

    2005-04-01

    This report describes research conducted between January 1, 2005 and March 31, 2005 on the use of dry regenerable sorbents for removal of carbon dioxide from flue gas. Engineered sorbents composed of sodium carbonate on a ceramic support were tested in a laboratory fluidized bed reactor system and found to be capable of essentially complete removal of carbon dioxide at 60 C in a short residence time. Upon breakthrough the sorbents can be thermally regenerated to recover essentially all of the absorbed carbon dioxide. An optimized supported sorbent tested in a pilot-scale entrained bed absorber retained its reactivity in multicycle tests and experienced no attrition. Removal of >90% of carbon dioxide in simulated flue gas was achieved in an entrained bed reactor.

  9. The thief process for mercury removal from flue gas.

    PubMed

    Granite, Evan J; Freeman, Mark C; Hargis, Richard A; O'Dowd, William J; Pennline, Henry W

    2007-09-01

    The Thief Process is a cost-effective variation to activated carbon injection (ACI) for removal of mercury from flue gas. In this scheme, partially combusted coal from the furnace of a pulverized coal power generation plant is extracted by a lance and then re-injected into the ductwork downstream of the air preheater. Recent results on a 500-lb/h pilot-scale combustion facility show similar removals of mercury for both the Thief Process and ACI. The tests conducted to date at laboratory, bench, and pilot-scales demonstrate that the Thief sorbents exhibit capacities for mercury from flue gas streams that are comparable to those exhibited by commercially available activated carbons. A patent for the process was issued in February 2003. The Thief sorbents are cheaper than commercially-available activated carbons; exhibit excellent capacities for mercury; and the overall process holds great potential for reducing the cost of mercury removal from flue gas. The Thief Process was licensed to Mobotec USA, Inc. in May of 2005.

  10. The thief process for mercury removal from flue gas

    SciTech Connect

    Granite, E.J.; Freeman, M.C.; Hargis, R.A.; O'Dowd, W.J.; Pennline, H.W.

    2007-09-01

    The Thief Process is a cost-effective variation to activated carbon injection (ACI) for removal of mercury from flue gas. In this scheme, partially combusted coal from the furnace of a pulverized coal power generation plant is extracted by a lance and then re-injected into the ductwork downstream of the air preheater. Recent results on a 500-lb/h pilot-scale combustion facility show similar removals of mercury for both the Thief Process and ACI. The tests conducted to date at laboratory, bench, and pilot-scales demonstrate that the Thief sorbents exhibit capacities for mercury from flue gas streams that are comparable to those exhibited by commercially available activated carbons. A patent for the process was issued in February 2003. The Thief sorbents are cheaper than commercially-available activated carbons; exhibit excellent capacities for mercury; and the overall process holds great potential for reducing the cost of mercury removal from flue gas. The Thief Process was licensed to Mobotec USA, Inc. in May of 2005.

  11. Reclamation of elemental sulfur from flue gas biodesulfurization waste sludge.

    PubMed

    Wang, Chengwen; Wang, Yujue; Zhang, Yanqi; Zhao, Qi; Wang, Ran

    2010-05-01

    Perchloroethylene (PCE) extraction was used to reclaim elemental sulfur from flue gas biodesulfurization sludge. The sludge was generated from a biodesulfurization system that concurrently treated the flue gas scrubbing solution and wastewater of citric acid production. The sludge contained approximately 40-60% elemental sulfur; other components included flue gas dust, biomass, inorganic salts, and flocculants. The sulfur was extracted with PCE at 80 degrees C, and then separated from the sludge by hot filtration. The elemental sulfur was then recovered from the PCE solution by recrystallization and centrifugation. When the dried sludge with particle size less than 0.2 mm was used in the PCE extraction, more than 90% of the elemental sulfur in the sludge could be recovered with a contact time of 15 min and a PCE-to-sludge ratio of 5 mL PCE/g sludge. The recovered sulfur generally had purities of 98-99.9% and could be directly used in many industries. Reuse of the PCE solvent in the extraction protocol through four cycles did not adversely influence the sulfur recovery efficiency. The results indicated that the PCE extraction was an effective method for the sulfur recovery from the biodesulfurization sludge.

  12. Optimize flue gas settings to promote microalgae growth in photobioreactors via computer simulations.

    PubMed

    He, Lian; Chen, Amelia B; Yu, Yi; Kucera, Leah; Tang, Yinjie

    2013-01-01

    Flue gas from power plants can promote algal cultivation and reduce greenhouse gas emissions(1). Microalgae not only capture solar energy more efficiently than plants(3), but also synthesize advanced biofuels(2-4). Generally, atmospheric CO2 is not a sufficient source for supporting maximal algal growth(5). On the other hand, the high concentrations of CO2 in industrial exhaust gases have adverse effects on algal physiology. Consequently, both cultivation conditions (such as nutrients and light) and the control of the flue gas flow into the photo-bioreactors are important to develop an efficient "flue gas to algae" system. Researchers have proposed different photobioreactor configurations(4,6) and cultivation strategies(7,8) with flue gas. Here, we present a protocol that demonstrates how to use models to predict the microalgal growth in response to flue gas settings. We perform both experimental illustration and model simulations to determine the favorable conditions for algal growth with flue gas. We develop a Monod-based model coupled with mass transfer and light intensity equations to simulate the microalgal growth in a homogenous photo-bioreactor. The model simulation compares algal growth and flue gas consumptions under different flue-gas settings. The model illustrates: 1) how algal growth is influenced by different volumetric mass transfer coefficients of CO2; 2) how we can find optimal CO2 concentration for algal growth via the dynamic optimization approach (DOA); 3) how we can design a rectangular on-off flue gas pulse to promote algal biomass growth and to reduce the usage of flue gas. On the experimental side, we present a protocol for growing Chlorella under the flue gas (generated by natural gas combustion). The experimental results qualitatively validate the model predictions that the high frequency flue gas pulses can significantly improve algal cultivation. PMID:24121788

  13. Optimize flue gas settings to promote microalgae growth in photobioreactors via computer simulations.

    PubMed

    He, Lian; Chen, Amelia B; Yu, Yi; Kucera, Leah; Tang, Yinjie

    2013-01-01

    Flue gas from power plants can promote algal cultivation and reduce greenhouse gas emissions(1). Microalgae not only capture solar energy more efficiently than plants(3), but also synthesize advanced biofuels(2-4). Generally, atmospheric CO2 is not a sufficient source for supporting maximal algal growth(5). On the other hand, the high concentrations of CO2 in industrial exhaust gases have adverse effects on algal physiology. Consequently, both cultivation conditions (such as nutrients and light) and the control of the flue gas flow into the photo-bioreactors are important to develop an efficient "flue gas to algae" system. Researchers have proposed different photobioreactor configurations(4,6) and cultivation strategies(7,8) with flue gas. Here, we present a protocol that demonstrates how to use models to predict the microalgal growth in response to flue gas settings. We perform both experimental illustration and model simulations to determine the favorable conditions for algal growth with flue gas. We develop a Monod-based model coupled with mass transfer and light intensity equations to simulate the microalgal growth in a homogenous photo-bioreactor. The model simulation compares algal growth and flue gas consumptions under different flue-gas settings. The model illustrates: 1) how algal growth is influenced by different volumetric mass transfer coefficients of CO2; 2) how we can find optimal CO2 concentration for algal growth via the dynamic optimization approach (DOA); 3) how we can design a rectangular on-off flue gas pulse to promote algal biomass growth and to reduce the usage of flue gas. On the experimental side, we present a protocol for growing Chlorella under the flue gas (generated by natural gas combustion). The experimental results qualitatively validate the model predictions that the high frequency flue gas pulses can significantly improve algal cultivation.

  14. Optimize Flue Gas Settings to Promote Microalgae Growth in Photobioreactors via Computer Simulations

    PubMed Central

    He, Lian; Chen, Amelia B; Yu, Yi; Kucera, Leah; Tang, Yinjie

    2013-01-01

    Flue gas from power plants can promote algal cultivation and reduce greenhouse gas emissions1. Microalgae not only capture solar energy more efficiently than plants3, but also synthesize advanced biofuels2-4. Generally, atmospheric CO2 is not a sufficient source for supporting maximal algal growth5. On the other hand, the high concentrations of CO2 in industrial exhaust gases have adverse effects on algal physiology. Consequently, both cultivation conditions (such as nutrients and light) and the control of the flue gas flow into the photo-bioreactors are important to develop an efficient “flue gas to algae” system. Researchers have proposed different photobioreactor configurations4,6 and cultivation strategies7,8 with flue gas. Here, we present a protocol that demonstrates how to use models to predict the microalgal growth in response to flue gas settings. We perform both experimental illustration and model simulations to determine the favorable conditions for algal growth with flue gas. We develop a Monod-based model coupled with mass transfer and light intensity equations to simulate the microalgal growth in a homogenous photo-bioreactor. The model simulation compares algal growth and flue gas consumptions under different flue-gas settings. The model illustrates: 1) how algal growth is influenced by different volumetric mass transfer coefficients of CO2; 2) how we can find optimal CO2 concentration for algal growth via the dynamic optimization approach (DOA); 3) how we can design a rectangular on-off flue gas pulse to promote algal biomass growth and to reduce the usage of flue gas. On the experimental side, we present a protocol for growing Chlorella under the flue gas (generated by natural gas combustion). The experimental results qualitatively validate the model predictions that the high frequency flue gas pulses can significantly improve algal cultivation. PMID:24121788

  15. Alternative formulations of regenerable flue gas cleanup catalysts

    SciTech Connect

    Mitchell, M.B.; White, M.G.

    1991-01-01

    The major source of man-made SO{sub 2} in the atmosphere is the burning of coal for electric power generation. Coal-fired utility plants are also large sources of NO{sub x} pollution. Regenerable flue gas desulfurization/NO{sub x} abatement catalysts provide one mechanism of simultaneously removing SO{sub 2} and NO{sub x} species from flue gases released into the atmosphere. The purpose of this project is to examine routes of optimizing the adsorption efficiency, the adsorption capacity, and the ease of regeneration of regenerable flue gas cleanup catalysts. We are investigating two different mechanisms for accomplishing this goal. The first involves the use of different alkali and alkaline earth metals as promoters for the alumina sorbents to increase the surface basicity of the sorbent and thus adjust the number and distribution of adsorption sites. The second involves investigation of non-aqueous impregnation, as opposed to aqueous impregnation, as a method to obtain an evenly dispersed monolayer of the promoter on the surface.

  16. Thief process for the removal of mercury from flue gas

    DOEpatents

    Pennline, Henry W.; Granite, Evan J.; Freeman, Mark C.; Hargis, Richard A.; O'Dowd, William J.

    2003-02-18

    A system and method for removing mercury from the flue gas of a coal-fired power plant is described. Mercury removal is by adsorption onto a thermally activated sorbent produced in-situ at the power plant. To obtain the thermally activated sorbent, a lance (thief) is inserted into a location within the combustion zone of the combustion chamber and extracts a mixture of semi-combusted coal and gas. The semi-combusted coal has adsorptive properties suitable for the removal of elemental and oxidized mercury. The mixture of semi-combusted coal and gas is separated into a stream of gas and semi-combusted coal that has been converted to a stream of thermally activated sorbent. The separated stream of gas is recycled to the combustion chamber. The thermally activated sorbent is injected into the duct work of the power plant at a location downstream from the exit port of the combustion chamber. Mercury within the flue gas contacts and adsorbs onto the thermally activated sorbent. The sorbent-mercury combination is removed from the plant by a particulate collection system.

  17. Effects of simulated flue gas on components of Scenedesmus raciborskii WZKMT.

    PubMed

    Li, Xie-kun; Xu, Jing-liang; Guo, Ying; Zhou, Wei-zheng; Yuan, Zhen-hong

    2015-08-01

    Scenedesmus raciborskii WZKMT cultured with simulated flue gas was investigated. Cellular components, including total sugar, starch, chlorophyll, protein and lipid, were compared between simulated flue gas and 7% (v/v) CO2. Dissolution of SO2 and NO in simulated flue gas led to pH decrease and toxicity to microalgae cells. Furthermore, the death or aging of microalgae cells reduced the buffer capacity and caused decrease of simulated flue gas absorption. With 7% CO2, the highest total sugar and starch content could attain to 66.76% and 53.16%, respectively, which indicated S. raciborskii WZKMT is a desired feedstock candidate for bioethanol production. Microalgae growth and starch accumulation was inhibited, while cells produced more chlorophyll, protein and lipid when simulated flue gas was the carbon source. Fatty acids composition analysis indicated that there was no significant distinction on fatty acids relative content (fatty acid/TFA) between cells aerated using simulated flue gas and 7% CO2.

  18. Sodium-limestone double alkali flue gas desulfurization method

    SciTech Connect

    Wang, K.H.; Biolchini, R.J.; Legatski, L.K.

    1983-10-18

    A flue gas desulfurization method is disclosed for efficiently removing sulfur oxides from a gas stream with an aqueous sodium sulfite- and sodium bisulfite-containing absorption solution, in which absorber effluent solution at a pH of 5.8 to 6.6 and having an active sodium concentration of from 0.5 M to 0.9 M is regenerated with sufficient ground limestone to yield a treated solution with a higher pH of from 6.3 to 7.0 and whose bisulfite concentration is reduced by from 35 to 70%

  19. Valorization of Flue Gas by Combining Photocatalytic Gas Pretreatment with Microalgae Production.

    PubMed

    Eynde, Erik Van; Lenaerts, Britt; Tytgat, Tom; Blust, Ronny; Lenaerts, Silvia

    2016-03-01

    Utilization of flue gas for algae cultivation seems to be a promising route because flue gas from fossil-fuel combustion processes contains the high amounts of carbon (CO2) and nitrogen (NO) that are required for algae growth. NO is a poor nitrogen source for algae cultivation because of its low reactivity and solublilty in water and its toxicity for algae at high concentrations. Here, we present a novel strategy to valorize NO from flue gas as feedstock for algae production by combining a photocatalytic gas pretreatment unit with a microalgal photobioreactor. The photocatalytic air pretreatment transforms NO gas into NO2 gas and thereby enhances the absorption of NOx in the cultivation broth. The absorbed NOx will form NO2(-) and NO3(-) that can be used as a nitrogen source by algae. The effect of photocatalytic air pretreatment on the growth and biomass productivity of the algae Thalassiosira weissflogii in a semicontinuous system aerated with a model flue gas (1% CO2 and 50 ppm of NO) is investigated during a long-term experiment. The integrated system makes it possible to produce algae with NO from flue gas as the sole nitrogen source and reduces the NOx content in the exhaust gas by 84%.

  20. Valorization of Flue Gas by Combining Photocatalytic Gas Pretreatment with Microalgae Production.

    PubMed

    Eynde, Erik Van; Lenaerts, Britt; Tytgat, Tom; Blust, Ronny; Lenaerts, Silvia

    2016-03-01

    Utilization of flue gas for algae cultivation seems to be a promising route because flue gas from fossil-fuel combustion processes contains the high amounts of carbon (CO2) and nitrogen (NO) that are required for algae growth. NO is a poor nitrogen source for algae cultivation because of its low reactivity and solublilty in water and its toxicity for algae at high concentrations. Here, we present a novel strategy to valorize NO from flue gas as feedstock for algae production by combining a photocatalytic gas pretreatment unit with a microalgal photobioreactor. The photocatalytic air pretreatment transforms NO gas into NO2 gas and thereby enhances the absorption of NOx in the cultivation broth. The absorbed NOx will form NO2(-) and NO3(-) that can be used as a nitrogen source by algae. The effect of photocatalytic air pretreatment on the growth and biomass productivity of the algae Thalassiosira weissflogii in a semicontinuous system aerated with a model flue gas (1% CO2 and 50 ppm of NO) is investigated during a long-term experiment. The integrated system makes it possible to produce algae with NO from flue gas as the sole nitrogen source and reduces the NOx content in the exhaust gas by 84%. PMID:26838336

  1. FUNDAMENTALS OF MERCURY OXIDATION IN FLUE GAS

    SciTech Connect

    JoAnn S. Lighty; Geoffrey Silcox; Andrew Fry; Constance Senior; Joseph Helble

    2004-08-01

    The objective of this project is to understand the importance of and the contribution of gas-phase and solid-phase coal constituents in the mercury oxidation reactions. The project involves two experimental scales and a modeling effort. The team is comprised of University of Utah, Reaction Engineering International, and University of Connecticut. The objective is to determine the experimental parameters of importance in the homogeneous and heterogeneous oxidation reactions; validate models; and, improve existing models. Parameters to be studies include HCl, NOx, and SO{sub 2} concentrations, ash constituents, and temperature. This report summarizes Year 1 results for the experimental and modeling tasks. Experiments in the drop tube are just beginning and a new, speciated mercury analyzer is up and running. A preliminary assessment has been made for the drop tube experiments using the existing model of gas-phase kinetics.

  2. Water Extraction from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  3. Method for converting noxious pollutants from flue gas into merchantable by-products

    SciTech Connect

    Johnson, A.F.

    1993-07-27

    A method is described for removing pollutants from boiler plant flue gases comprising the steps of: (a) exchanging heat between a flue gas which contains SO[sub 2], SO[sub 3] and NO pollutants and a first fluid to cool the flue gas down to a first temperature whereat substantially all SO[sub 3] in the flue gas is combined with H[sub 2]O; (b) condensing the SO[sub 3] and H[sub 2]O from the flue gas as a first condensate; (c) adding a solution containing an ammoniacal substance and a detergent to said flue gas to produce soapsuds and sulfates including ammonium bisulfate; (d) collecting the soap suds and ammonium bisulfate produced after said adding step and the first condensate as a first solution; and (e) separating ammonium bisulfate from said first solution.

  4. Photochemical transformation of flue gas from a coal-fired power plant: a smog chamber study

    SciTech Connect

    Olszyna, K.J.; Luria, M.; Meagher, J.F.

    1982-06-01

    In this study, the relationship between the formation of sulfate aerosols and other secondary products and various environmental parameters is reported. Actual flue gas is used in these experiments which were conducted in smog chambers. Smog chamber techniques and instrumentation have progressed recently and are being utilized for the purposes of this study to simulate urban smog with emphasis on the photochemistry of sulfur dioxide. The purpose for examining the oxidation process of SO/sub 2/ to sulfate aerosols is because of the implication of sulfates in health effects, visibility degradation, and acidic precipitation.

  5. Separation of Mercury from Flue Gas Desulfurization Scrubber Produced Gypsum

    SciTech Connect

    Hensman, Carl, E., P.h.D; Baker, Trevor

    2008-06-16

    Frontier Geosciences (Frontier; FGS) proposed for DOE Grant No. DE-FG02-07ER84669 that mercury control could be achieved in a wet scrubber by the addition of an amendment to the wet-FGD scrubber. To demonstrate this, a bench-scale scrubber and synthetic flue-gas supply was designed to simulate the limestone fed, wet-desulfurization units utilized by coal-fired power plants. Frontier maintains that the mercury released from these utilities can be controlled and reduced by modifying the existing equipment at installations where wet flue-gas desulfurization (FGD) systems are employed. A key element of the proposal was FGS-PWN, a liquid-based mercury chelating agent, which can be employed as the amendment for removal of all mercury species which enter the wet-FGD scrubber. However, the equipment design presented in the proposal was inadequate to demonstrate these functions and no significant progress was made to substantiate these claims. As a result, funding for a Phase II continuation of this work will not be pursued. The key to implementing the technology as described in the proposal and report appears to be a high liquid-to-gas ratio (L/G) between the flue-gas and the scrubber liquor, a requirement not currently implemented in existing wet-FGD designs. It may be that this constraint can be reduced through parametric studies, but that was not apparent in this work. Unfortunately, the bench-scale system constructed for this project did not function as intended and the funds and time requested were exhausted before the separation studies could occur.

  6. Removal of sulfur dioxide from flue gas

    SciTech Connect

    Gorin, E.

    1980-06-17

    An improvement is provided in the regeneration system of aqueous regenerative processes for the removal of SO/sub 2/ from SO/sub 2/-containing gas streams which have a scrubbing system containing (1) a scrubbing zone through which a recirculating stream of sodium or potassium thiosulfate solution continuously passes as a vehicle for the SO/sub 2/ absorbent, sodium or potassium carbonate, under conditions favorable to the formation of sulfite by the reaction of carbonate and SO/sub 2/ and (2) a thiosulfate generation zone in which the sulfite is converted by reaction with a sulfide to thiosulfate. The improvement comprises converting, in a regeneration system, the net make of thiosulfate to a mixture of sulfide and carbonate by first converting the thiosulfate to sulfate, then reducing the sulfate to sulfide; and thereafter partially carbonating the sulfide to form a mixture of sulfide and carbonate for return to the scrubbing system.

  7. Fireside corrosion of superheater materials in chlorine containing flue gas

    NASA Astrophysics Data System (ADS)

    Valente, T.

    2001-10-01

    Corrosion resistance of three types of candidate materials for superheater sections under simulated waste incineration conditions was evaluated. A 9Cr1Mo steel, an AISI 310SS, and the Ni-based alloy Sanicro 28 were tested on a laboratory and on a pilot scale with different flue gas compositions (up to 2500 mg/Nm3 of HCl and 1500 mg/Nm3 of fly ash). Laboratory tests were carried out in a furnace up to 200 h. Metal and gas temperature were kept constant at 500 °C. Pilot scale tests were carried out by using a 0.3 × 0.3 m cross-sectional combustor, with flue gas velocity of 5 m/s. Air-cooled probes, designed to operate at a metal temperature of 500 °C and facing gas temperatures as high as 600 °C, were used for 200 h as maximum test time. Qualitative correspondence was found between results obtained by the two sets of experimental tests, but quantitative values were not comparable. Metallographic evaluations, metal loss measurements, and weight loss analysis evidenced as the most suitable alloy Sanicro28. Maximum metal loss observed was 240, 182, and 107 µm, respectively, for 9Cr1Mo, AISI310SS, and Sanicro 28 under the most aggressive conditions. Intergranular corrosion attack was evidenced for AISI310SS, limiting the choice of materials to 9Cr1Mo and Sanicro 28, depending upon the lifetime expected at the design stage.

  8. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson

    2004-04-01

    This report describes research conducted between January 1, 2004 and March 31, 2004 on the use of dry regenerable sorbents for removal of carbon dioxide from flue gas. RTI has produced laboratory scale batches (approximately 300 grams) of supported sorbents (composed of 20 to 40% sodium carbonate) with high surface area and acceptable activity. Initial rates of weight gain of the supported sorbents when exposed to a simulated flue gas exceeded that of 100% calcined sodium bicarbonate. One of these sorbents was tested through six cycles of carbonation/calcination by thermogravimetric analysis and found to have consistent carbonation activity. Kinetic modeling of the regeneration cycle on the basis of diffusion resistance at the particle surface is impractical, because the evolving gases have an identical composition to those assumed for the bulk fluidization gas. A kinetic model of the reaction has been developed on the basis of bulk motion of water and carbon dioxide at the particle surface (as opposed to control by gas diffusion). The model will be used to define the operating conditions in future laboratory- and pilot-scale testing.

  9. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-07-01

    Sodium based sorbents including sodium carbonate may be used to capture carbon dioxide from flue gas. A relatively concentrated carbon dioxide stream may be recoverable for sequestration when the sorbent is regenerated. Electrobalance tests indicated that sodium carbonate monohydrate was formed in a mixture of helium and water vapor at temperatures below 65 C. Additional compounds may also form, but this could not be confirmed. In the presence of carbon dioxide and water vapor, both the initial reaction rate of sodium carbonate with carbon dioxide and water and the sorbent capacity decreased with increasing temperature, consistent with the results from the previous quarter. Increasing the carbon dioxide concentration at constant temperature and water vapor concentration produced a measurable increase in rate, as did increasing the water vapor concentration at constant carbon dioxide concentration and temperature. Runs conducted with a flatter TGA pan resulted in a higher initial reaction rate, presumably due to improved gas-solid contact, but after a short time, there was no significant difference in the rates measured with the different pans. Analyses of kinetic data suggest that the surface of the sodium carbonate particles may be much hotter than the bulk gas due to the highly exothermic reaction with carbon dioxide and water, and that the rate of heat removal from the particle may control the reaction rate. A material and energy balance was developed for a cyclic carbonation/calcination process which captures about 26 percent of the carbon dioxide present in flue gas available at 250 C.

  10. Transport Membrane Condenser for Water and Energy Recovery from Power Plant Flue Gas

    SciTech Connect

    Dexin Wang

    2012-03-31

    The new waste heat and water recovery technology based on a nanoporous ceramic membrane vapor separation mechanism has been developed for power plant flue gas application. The recovered water vapor and its latent heat from the flue gas can increase the power plant boiler efficiency and reduce water consumption. This report describes the development of the Transport Membrane Condenser (TMC) technology in details for power plant flue gas application. The two-stage TMC design can achieve maximum heat and water recovery based on practical power plant flue gas and cooling water stream conditions. And the report includes: Two-stage TMC water and heat recovery system design based on potential host power plant coal fired flue gas conditions; Membrane performance optimization process based on the flue gas conditions, heat sink conditions, and water and heat transport rate requirement; Pilot-Scale Unit design, fabrication and performance validation test results. Laboratory test results showed the TMC system can exact significant amount of vapor and heat from the flue gases. The recovered water has been tested and proved of good quality, and the impact of SO{sub 2} in the flue gas on the membrane has been evaluated. The TMC pilot-scale system has been field tested with a slip stream of flue gas in a power plant to prove its long term real world operation performance. A TMC scale-up design approach has been investigated and an economic analysis of applying the technology has been performed.

  11. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson

    2004-11-01

    Laboratory studies were conducted to investigate dry, regenerable, alkali carbonate-based sorbents for the capture of CO{sub 2} from power plant flue gas. Electrobalance, fixed-bed and fluid-bed reactors were used to examine both the CO{sub 2} capture and sorbent regeneration phases of the process. Sodium carbonate-based sorbents (calcined sodium bicarbonate and calcined trona) were the primary focus of the testing. Supported sodium carbonate and potassium carbonate sorbents were also tested. Sodium carbonate reacts with CO{sub 2} and water vapor contained in flue gas at temperatures between 60 and 80 C to form sodium bicarbonate, or an intermediate salt (Wegscheider's salt). Thermal regeneration of this sorbent produces an off-gas containing equal molar quantities of CO{sub 2} and H{sub 2}O. The low temperature range in which the carbonation reaction takes place is suited to treatment of coal-derived flue gases following wet flue gas desulfurization processes, but limits the concentration of water vapor which is an essential reactant in the carbonation reaction. Sorbent regeneration in an atmosphere of CO{sub 2} and water vapor can be carried out at a temperature of 160 C or higher. Pure CO{sub 2} suitable for use or sequestration is available after condensation of the H{sub 2}O. Flue gas contaminants such as SO{sub 2} react irreversibly with the sorbent so that upstream desulfurization will be required when sulfur-containing fossil fuels are used. Approximately 90% CO{sub 2} capture from a simulated flue gas was achieved during the early stages of fixed-bed reactor tests using a nominal carbonation temperature of 60 C. Effectively complete sorbent carbonation is possible when the fixed-bed test is carried out to completion. No decrease in sorbent activity was noted in a 15-cycle test using the above carbonation conditions coupled with regeneration in pure CO{sub 2} at 160 C. Fluidized-bed reactor tests of up to five cycles were conducted. Carbonation of sodium

  12. Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson; Santosh Gangwal; Ya Liang; Tyler Moore; Margaret Williams; Douglas P. Harrison

    2004-09-30

    Laboratory studies were conducted to investigate dry, regenerable, alkali carbonate-based sorbents for the capture of CO{sub 2} from power plant flue gas. Electrobalance, fixed-bed and fluid-bed reactors were used to examine both the CO{sub 2} capture and sorbent regeneration phases of the process. Sodium carbonate-based sorbents (calcined sodium bicarbonate and calcined trona) were the primary focus of the testing. Supported sodium carbonate and potassium carbonate sorbents were also tested. Sodium carbonate reacts with CO{sub 2} and water vapor contained in flue gas at temperatures between 60 and 80 C to form sodium bicarbonate, or an intermediate salt (Wegscheider's salt). Thermal regeneration of this sorbent produces an off-gas containing equal molar quantities of CO{sub 2} and H{sub 2}O. The low temperature range in which the carbonation reaction takes place is suited to treatment of coal-derived flue gases following wet flue gas desulfurization processes, but limits the concentration of water vapor which is an essential reactant in the carbonation reaction. Sorbent regeneration in an atmosphere of CO{sub 2} and water vapor can be carried out at a temperature of 160 C or higher. Pure CO{sub 2} suitable for use or sequestration is available after condensation of the H{sub 2}O. Flue gas contaminants such as SO{sub 2} react irreversibly with the sorbent so that upstream desulfurization will be required when sulfur-containing fossil fuels are used. Approximately 90% CO{sub 2} capture from a simulated flue gas was achieved during the early stages of fixed-bed reactor tests using a nominal carbonation temperature of 60 C. Effectively complete sorbent carbonation is possible when the fixed-bed test is carried out to completion. No decrease in sorbent activity was noted in a 15-cycle test using the above carbonation conditions coupled with regeneration in pure CO{sub 2} at 160 C. Fluidized-bed reactor tests of up to five cycles were conducted. Carbonation of sodium

  13. Fundamentals of Mercury Oxidation in Flue Gas

    SciTech Connect

    JoAnn S. Lighty; Geoffrey Silcox; Andrew Fry; Joseph Helble; Balaji Krishnakumar

    2006-07-31

    The objective of this project is to understand the importance of and the contribution of gas-phase and solid-phase coal constituents in the mercury oxidation reactions. The project involves both experimental and modeling efforts. The team is comprised of the University of Utah, Reaction Engineering International, and the University of Connecticut. The objective is to determine the experimental parameters of importance in the homogeneous and heterogeneous oxidation reactions; validate models; and, improve existing models. Parameters to be studied include HCl, NO{sub x}, and SO{sub 2} concentrations, ash constituents, and temperature. This report summarizes Year 3 results for the experimental and modeling tasks. Experiments have been completed on the effects of chlorine. However, the experiments with sulfur dioxide and NO, in the presence of water, suggest that the wet-chemistry analysis system, namely the impingers, is possibly giving erroneous results. Future work will investigate this further and determine the role of reactions in the impingers on the oxidation results. The solid-phase experiments have not been completed and it is anticipated that only preliminary work will be accomplished during this study.

  14. Fundamentals of Mercury Oxidation in Flue Gas

    SciTech Connect

    JoAnn S. Lighty; Geoffrey Silcox; Andrew Fry; Constance Senior; Joseph Helble; Balaji Krishnakumar

    2005-08-01

    The objective of this project is to understand the importance of and the contribution of gas-phase and solid-phase coal constituents in the mercury oxidation reactions. The project involves both experimental and modeling efforts. The team is comprised of the University of Utah, Reaction Engineering International, and the University of Connecticut. The objective is to determine the experimental parameters of importance in the homogeneous and heterogeneous oxidation reactions; validate models; and, improve existing models. Parameters to be studied include HCl, NO{sub x}, and SO{sub 2} concentrations, ash constituents, and temperature. This report summarizes Year 2 results for the experimental and modeling tasks. Experiments in the mercury reactor are underway and interesting results suggested that a more comprehensive look at catalyzed surface reactions was needed. Therefore, much of the work has focused on the heterogeneous reactions. In addition, various chemical kinetic models have been explored in an attempt to explain some discrepancies between this modeling effort and others.

  15. Thermal oxidation vitrification flue gas elimination system

    SciTech Connect

    Kephart, W.; Angelo, F.; Clemens, M.

    1995-06-01

    With minor modifications to a Best Demonstrated Available Technology hazardous waste incinerator, it is possible to obtain combustion without potentially toxic emissions by using technology currently employed in similar applications throughout industry. Further, these same modifications will reduce waste handling over an extended operating envelope while minimizing energy consumption. Three by-products are produced: industrial grade carbon dioxide, nitrogen, and a final waste form that will exceed Toxicity Characteristics Leaching Procedures requirements and satisfy nuclear waste product consistency tests. The proposed system utilizes oxygen rather than air as an oxidant to reduce the quantities of total emissions, improve the efficiency of the oxidation reactions, and minimize the generation of toxic NO{sub x} emissions. Not only will less potentially hazardous constituents be generated; all toxic substances can be contained and the primary emission, carbon dioxide -- the leading ``greenhouse gas`` contributing to global warming -- will be converted to an industrial by-product needed to enhance the extraction of energy feedstocks from maturing wells. Clearly, the proposed configuration conforms to the provisions for Most Achievable Control Technology as defined and mandated for the private sector by the Clear Air Act Amendments of 1990 to be implemented in 1997 and still lacking definition.

  16. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    Unknown

    2001-06-01

    The U.S. Department of Energy and EPRI co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project has investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests were conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit was used to test the activity of four different catalyst materials for a period of up to six months each at three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998; at the second test site, which fires a Powder River Basin subbituminous coal, in November 1999; and at the third site, which fires a medium- to high-sulfur bituminous coal, in January 2001. Results of testing at each of the three sites were reported in previous technical notes. At Site 1, catalysts were tested only as powders dispersed in sand bed reactors. At Sites 2 and 3, catalysts were tested in two forms, including powders dispersed in sand and in commercially available forms such as extruded pellets and coated honeycomb structures. This final report summarizes and presents results from all three sites, for the various catalyst forms tested. Field testing was supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results are also summarized and discussed in this report.

  17. Distribution of heavy metals from flue gas in algal bioreactor

    NASA Astrophysics Data System (ADS)

    Napan, Katerine

    Flue gas from coal-fired power plants is a major source of CO2 to the atmosphere. Microalgae can use this enriched form of CO2 as carbon source and in turn the biomass can be used to produce food, feed, fertilizer and biofuels. However, along with CO2, coal-based flue gas will inevitably introduce heavy metals, which have a high affinity to bind algal cells, could be toxic to the organisms and if transferred to the products could limit their uses. This study seeks to address the distribution and impact of heavy metals present in flue gas on microalgae production systems. To comprehend its effects, algae Scenedesmus obliquus was grown in batch reactors in a multimetal system. Ten heavy metals (Cu, Co, Zn, Pb, As, Se, Cr, Hg, Ni and Cd) were selected and were evaluated at four concentrations (1X, 2X, 5X and 10X). Results show that most heavy metals accumulated mainly in biomass and were found in very low concentrations in media. Hg was shown to be lost from the culture, with low amounts present in the biomass. An upper limit for As uptake was observed, suggesting its likelihood to build-up in the system during medium recycle. The As limited bioaccumulation was overcome by addition of sulfur to the algal medium. Heavy metal at 2X, 5X and 10X inhibited both growth and lipid production, while at the reference concentration both biomass and lipids yields were increased. Heavy metal concentrations in the medium and biomass were time dependent, and at the end of the cultivation most heavy metals in the supernatant solution complied with the recommendations for irrigation water, while biomass was below limits for cattle and poultry feed, fertilizer, plastic and paper. This research shows that bioremediation of CO2 and heavy metals in combination with energy production can be integrated, which is an environmentally friendly form of biotechnology.

  18. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    G. Blythe; B. Marsh; S. Miller; C. Richardson; M. Richardson

    2001-06-01

    The U.S. Department of Energy and EPRI have co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems and to future FGD installations. Field tests have been conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit has been used to test the activity of four different catalyst materials for a period of up to six months at each of three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998 and at the second test site, which fires a Powder River Basin subbituminous coal in the fall of 1999. Testing at the third site, which fires a medium- to high-sulfur bituminous coal, began in June 2000 and was completed at the end of January 2001. This Topical Reports includes results from Site 3; results from Sites 1 and 2 were reported previously. At Site 3, catalysts were tested in two forms, including powders dispersed in sand bed reactors and in a commercially available form as a coated honeycomb structure. Field testing has been supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results related to the Site 3 field effort are also included and discussed in this Topical Report.

  19. Dependence of the boiler flue gas losses on humidity of wood biomass

    NASA Astrophysics Data System (ADS)

    Dzurenda, Ladislav; Banski, Adrián

    2015-12-01

    The paper analyzes the influence of humidity of combusted wood biomass on the flue gas losses. A mathematical relation between flue gas losses of the boiler on wood biomass humidity is presented as well as temperature of flue gas emitted from the boiler into the atmosphere. The limits of model application for the humidity of wood biomass falls into the interval 10-60% whereas the range of temperatures of flue gases emitted from the boiler to the atmosphere is 120-200 °C. The influence of the humidity of wood biomass has an adverse effect on increasing the extent of the boiler flue gas losses and thus inefficiency of the heat production. The increase of the wood biomass humidity from the value of 10% to 60% with the outlet temperature of flue gases from the boiler 120 °C causes an increase in flue gas loss of the boiler from the value 8.37% to 12.43%, similarly the increase of flue gas loss by 200 °C from 15.19% to 22.55%, or the increase of the flue gas loss by 7.36%.

  20. Fundamentals of Mercury Oxidation in Flue Gas

    SciTech Connect

    JoAnn Lighty; Geoffrey Silcox; Constance Senior; Joseph Helble; Balaji Krishnakumar

    2008-07-31

    The objective of this project was to understand the importance of and the contribution of gas-phase and solid-phase coal constituents in the mercury oxidation reactions. The project involved both experimental and modeling efforts. The team was comprised of the University of Utah, Reaction Engineering International, and the University of Connecticut. The objective was to determine the experimental parameters of importance in the homogeneous and heterogeneous oxidation reactions; validate models; and, improve existing models. Parameters studied include HCl, NO{sub x}, and SO{sub 2} concentrations, ash constituents, and temperature. The results suggested that homogeneous mercury oxidation is below 10% which is not consistent with previous data of others and work which was completed early in this research program. Previous data showed oxidation above 10% and up to 100%. However, the previous data are suspect due to apparent oxidation occurring within the sampling system where hypochlorite ion forms in the KCl impinger, which in turn oxidized mercury. Initial tests with entrained iron oxide particles injected into a flame reactor suggest that iron present on fly ash particle surfaces can promote heterogeneous oxidation of mercury in the presence of HCl under entrained flow conditions. Using the data generated above, with homogeneous reactions accounting for less than 10% of the oxidation, comparisons were made to pilot- and full-scale data. The results suggest that heterogeneous reactions, as with the case of iron oxide, and adsorption on solid carbon must be taking place in the full-scale system. Modeling of mercury oxidation using parameters from the literature was conducted to further study the contribution of homogeneous pathways to Hg oxidation in coal combustion systems. Calculations from the literature used rate parameters developed in different studies, in some cases using transition state theory with a range of approaches and basis sets, and in other cases

  1. Flue gas mercury removal from coal-fired utility scrubbers

    SciTech Connect

    DeVito, M.S.; Rosenhoover, W.A.

    1998-12-31

    CONSOL R and D and the Illinois State Geological Survey are evaluating the mercury control potential of limestone FGD processes at four Illinois-based coal-fired facilities. The objectives are: (1) to determine the mercury and acid gas removal; (2) to quantify the forms of mercury in the flue gas (i.e., particulate, oxidized, elemental); and (3) to correlate mercury removal with coal properties and/or scrubber parameters. The sampling programs were conducted in October 1996 and June 1998 and included flue gas mercury concentration measurements at the ESP inlet, scrubber inlet, and scrubber outlet. Process stream samples including feed coal, bottom ash, fly ash, and FGD sludge were also obtained and analyzed. Three to four days of testing were completed at each site. The mercury removal data and correlation analysis will be reported. This work was sponsored by the Illinois Clean Coal Institute (ICCI) in conjunction with the US Department of Energy`s Federal Energy Technology Center (FETC).

  2. Carbon Dioxide Capture from Flue Gas Using Dry, Regenerable Sorbents

    SciTech Connect

    David A. Green; Thomas O. Nelson; Brian S. Turk; Paul D. Box; Andreas Weber; Raghubir P. Gupta

    2006-01-01

    This report describes research conducted between October 1, 2005, and December 31, 2005, on the use of dry regenerable sorbents for removal of carbon dioxide (CO{sub 2}) from flue gas from coal combustion. A field test was conducted to examine the extent to which RTI's supported sorbent can be regenerated in a heated, hollow screw conveyor. This field test was conducted at the facilities of a screw conveyor manufacturer. The sorbent was essentially completely regenerated during this test, as confirmed by thermal desorption and mass spectroscopy analysis of the regenerated sorbent. Little or no sorbent attrition was observed during 24 passes through the heated screw conveyor system. Three downflow contactor absorption tests were conducted using calcined sodium bicarbonate as the absorbent. Maximum carbon dioxide removals of 57 and 91% from simulated flue gas were observed at near ambient temperatures with water-saturated gas. These tests demonstrated that calcined sodium carbonate is not as effective at removing CO{sub 2} as are supported sorbents containing 10 to 15% sodium carbonate. Delivery of the hollow screw conveyor for the laboratory-scale sorbent regeneration system was delayed; however, construction of other components of this system continued during the quarter.

  3. CO2 , NOx and SOx removal from flue gas via microalgae cultivation: a critical review.

    PubMed

    Yen, Hong-Wei; Ho, Shih-Hsin; Chen, Chun-Yen; Chang, Jo-Shu

    2015-06-01

    Flue gas refers to the gas emitting from the combustion processes, and it contains CO2 , NOx , SOx and other potentially hazardous compounds. Due to the increasing concerns of CO2 emissions and environmental pollution, the cleaning process of flue gas has attracted much attention. Using microalgae to clean up flue gas via photosynthesis is considered a promising CO2 mitigation process for flue gas. However, the impurities in the flue gas may inhibit microalgal growth, leading to a lower microalgae-based CO2 fixation rate. The inhibition effects of SOx that contribute to the low pH could be alleviated by maintaining a stable pH level, while NOx can be utilized as a nitrogen source to promote microalgae growth when it dissolves and is oxidized in the culture medium. The yielded microalgal biomass from fixing flue gas CO2 and utilizing NOx and SOx as nutrients would become suitable feedstock to produce biofuels and bio-based chemicals. In addition to the removal of SOx , NOx and CO2 , using microalgae to remove heavy metals from flue gas is also quite attractive. In conclusion, the use of microalgae for simultaneous removal of CO2 , SOx and NOx from flue gas is an environmentally benign process and represents an ideal platform for CO2 reutilization.

  4. CO2 , NOx and SOx removal from flue gas via microalgae cultivation: a critical review.

    PubMed

    Yen, Hong-Wei; Ho, Shih-Hsin; Chen, Chun-Yen; Chang, Jo-Shu

    2015-06-01

    Flue gas refers to the gas emitting from the combustion processes, and it contains CO2 , NOx , SOx and other potentially hazardous compounds. Due to the increasing concerns of CO2 emissions and environmental pollution, the cleaning process of flue gas has attracted much attention. Using microalgae to clean up flue gas via photosynthesis is considered a promising CO2 mitigation process for flue gas. However, the impurities in the flue gas may inhibit microalgal growth, leading to a lower microalgae-based CO2 fixation rate. The inhibition effects of SOx that contribute to the low pH could be alleviated by maintaining a stable pH level, while NOx can be utilized as a nitrogen source to promote microalgae growth when it dissolves and is oxidized in the culture medium. The yielded microalgal biomass from fixing flue gas CO2 and utilizing NOx and SOx as nutrients would become suitable feedstock to produce biofuels and bio-based chemicals. In addition to the removal of SOx , NOx and CO2 , using microalgae to remove heavy metals from flue gas is also quite attractive. In conclusion, the use of microalgae for simultaneous removal of CO2 , SOx and NOx from flue gas is an environmentally benign process and represents an ideal platform for CO2 reutilization. PMID:25931246

  5. Potential Flue Gas Impurities in Carbon Dioxide Streams Separated from Coal-fired Power Plants

    EPA Science Inventory

    For geological sequestration of CO2 separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This s...

  6. Kinetics of combined SO/sub 2//NO in flue gas clean-up

    SciTech Connect

    Chang, S.G.; Littlejohn, D.

    1985-03-01

    The kinetics of reactions involving SO/sub 2/, NO, and ferrous chelate additives in wet flue gas simultaneous desulfurization and denitrification scrubbers are discussed. The relative importance of these reactions are assessed. The relevance of these reactions to spray dryer processes for combined SO/sub 2//NO flue gas clean-up is addressed. 37 refs., 7 figs.

  7. Speciation, Characterization, And Mobility Of As, Se, and Hg In Flue Gas Desulphurization Residues

    EPA Science Inventory

    Flue gas from coal combustion contains significant amounts of volatile elements, such as arsenic (As), selenium (Se) and mercury (Hg), which could lead to serious environmental health risks. The capture of these toxic elements in the scrubber with a flue gas desulphurization (FGD...

  8. Speciation, Characterization, And Mobility Of As, Se and Hg In Flue Gas Desulphurization Residues

    EPA Science Inventory

    Flue gas from coal combustion contains significant amounts of volatile toxic trace elements such as arsenic (As), selenium (Se) and mercury (Hg). The capture of these elements in the flue gas desulphurization (FGD) scrubber unit has resulted in generation of a metal-laden residue...

  9. Use of Flue Gas Desulfurization (FGD) Gypsum as a Heavy Metal Stabilizer in Contaminated Soils

    EPA Science Inventory

    Flue Gas Desulfurization (FGD) gypsum is a synthetic by-product generated from the flue gas desulfurization process in coal power plants. It has several beneficial applications such as an ingredient in cement production, wallboard production and in agricultural practice as a soil...

  10. Survey of catalysts for oxidation of mercury in flue gas.

    PubMed

    Presto, Albert A; Granite, Evan J

    2006-09-15

    Methods for removing mercury from flue gas have received increased attention because of recent limitations placed on mercury emissions from coal-fired utility boilers by the U. S. Environmental Protection Agency and various states. A promising method for mercury removal is catalytic oxidation of elemental mercury (Hg0) to oxidized mercury (Hg2+), followed by wet flue gas desulfurization (FGD). FGD cannot remove Hg0, but easily removes Hg2+ because of its solubility in water. To date, research has focused on three broad catalyst areas: selective catalytic reduction catalysts, carbon-based materials, and metals and metal oxides. We review published results for each type of catalyst and also present a discussion on the possible reaction mechanisms in each case. One of the major sources of uncertainty in understanding catalytic mercury oxidation is a lack of knowledge of the reaction mechanisms and kinetics. Thus, we propose that future research in this area should focus on two major aspects: determining the reaction mechanism and kinetics and searching for more cost-effective catalyst and support materials.

  11. Flue gas conditioning for improved particle collection in electrostatic precipitators

    SciTech Connect

    Durham, M.D.

    1992-01-14

    Electrostatic precipitators (ESP) serve as the primary air pollution control device for the majority of coal-fired utility boilers in the Eastern and Midwestern regions of the United States. Since most of these ESPs are collecting flyash generated from medium- and high-sulfur coal, they are not experiencing operational limitations which are common when treating high-resistivity particles and are performing at an efficiency that is as high as could be expected. However, there are indications that the collection efficiency could be improved with flue gas conditioning. Conditioning is commonly used for solving operational problems associated with high-resistivity dusts. The purpose of conditioning for low- and moderate-resistivity applications is to increase the adhesive characteristics of the dust. Flue gas conditioning that increases particle adhesion has the potential to improve collection efficiency because a large percentage of particulate emissions from a well-performing ESP is due to reentrainment. Improved ESP performance should result if particle reentrainment could be reduced by making the particles more adhesive. This could produce a significant reduction in emissions from and ESP from the Following mechanisms: reduced erosion-type reentrainment; reduced rapping emissions; reduced hopper reentrainment; increased agglomeration of fine particles.

  12. Revegetation of flue gas desulfurization sludge pond disposal sites

    SciTech Connect

    Artiola, J.F.

    1994-12-01

    A comprehensive search of published literature was conducted to summarize research undertaken to date on revegetation of flue gas desulfurization (FGD) waste disposal ponds. A review of the physical and chemical properties of FGD sludges and wastes with similar characteristics is also included in order to determine the advantages and limitations of FGD sludge for plant growth. No specific guidelines have been developed for the revegetation of FGD sludge disposal sites. Survey studies showed that the wide-ranging composition of FGD wastes was determined primarily by the sulfur dioxide and other flue gas scrubbing processes used at powerplants. Sulfate rich (>90%CaSO{sub 4}) FGD sludges are physically and chemically more stable, and thus more amenable to revegetation. Because of lack of macronutrients and extremely limited microbial activity, FBD sludge ponds presented a poor plant growth environment without amendment. Studies showed the natural process of inoculation of the FGD sludge with soil microbes that promote plant growth be can after disposal but proceeded slowly. Revegetation studies reviewed showed that FGD sludges amended with soils supported a wider variety of plant species better and longer than abandoned FGD ponds. Two major types of plants have been successful in revegetation of FGD waste ponds and similar wastes: salt-tolerant plants and aquatic plants. A comprehensive list of plant species with potential for regetation of FGD sludge disposal pond sites is presented along with successful revegetation techniques.

  13. Characterization of flue gas residues from municipal solid waste combustors

    SciTech Connect

    Forestier, L.L. |; Libourel, G. |

    1998-08-01

    Solid residues recovered from treatment of flue gas resulting from the combustion of municipal solid waste (MSW) are of particular concern because of ever-increasing worldwide production rates and their concentrations of potentially hazardous transition elements and heavy metals. Three main residue types have been studied in this study: electrostatic precipitator ashes, wet filter cakes, and semidry scrubber residues. Using a large number of residues from two French MSW combustion (MSWC) facilities, the aim of this work is to determine their chemistry and mineralogy in order to shed light on their potential toxicity. The authors find that pollutant concentrations are dependent not only on the composition of MSW but also on the size of particles and flue gas treatment process. Using a procedure based on leaching, grain-size, density, and magnetic separations, the authors present a detailed description of the mineralogy of MSWC solid residues. These residues consist of a very heterogeneous assemblage of glasses, metals, and other crystals in which polluting elements are distributed. The results of this characterization will therefore help to contribute to the development of adequate waste management strategies.

  14. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir Gupta; Alejandro Lopez-Ortiz

    2001-01-01

    Four grades of sodium bicarbonate and two grades of trona were characterized in terms of particle size distribution, surface area, pore size distribution, and attrition. Surface area and pore size distribution determinations were conducted after calcination of the materials. The sorbent materials were subjected to thermogravimetric testing to determine comparative rates and extent of calcination (in inert gas) and sorption (in a simulated coal combustion flue gas mixture). Selected materials were exposed to five calcination/sorption cycles and showed no decrease in either sorption capacity or sorption rate. Process simulations were conducted involving different heat recovery schemes. The process is thermodynamically feasible. The sodium-based materials appear to have suitable physical properties for use as regenerable sorbents and, based on thermogravimetric testing, are likely to have sorption and calcination rates that are rapid enough to be of interest in full-scale carbon sequestration processes.

  15. Removal of PCDD/Fs and PCBs from flue gas using a pilot gas cleaning system.

    PubMed

    Lin, Xiaoqing; Jin, Yuqi; Wu, Hailong; Chen, Tong; Li, Xiaodong; Lu, Shengyong; Jiang, Xuguang; Yan, Jianhua

    2013-09-01

    A 100 Nm3/hr capacity pilot scale dual bag filter (DBF) system was tested on the flue gas from an actual hazardous waste incinerator (HWI), the removal efficiency of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) and polychlorinated biphenyls (PCBs) was also studied. The first filter collected most of the fly ash and associated chlorinated organic; then activated carbon (AC) was injected and used to collect phase chlorinated organic from the gas. Concentrations of PCDD/Fs and PCBs after the DBF system were 0.07 and 0.01 ng TEQ/Nm3, respectively, which were both far below the national emission standard. Comparing with the original single bag filter system, the PCDD/Fs concentration dropped a lot from 0.36 to 0.07 ng TEQ/Nm3. Increasing AC feeding rate enhanced their collection efficiency, yet reduced the AC utilization efficiency, and it still needs further study to select an appropriate feeding rate in the system. These results will be useful for industrial application and assist in controlling emissions of PCDD/Fs and other persistent organic pollutions from stationary sources in China. PMID:24520726

  16. Separation of CO2 from flue gas using electrochemical cells

    SciTech Connect

    Pennline, H.W; Granite, E.J.; Luebke, D.R; Kitchin, J.R; Landon, J.; Weiland, L.M.

    2010-06-01

    ABSTRACT Past research with high temperature molten carbonate electrochemical cells has shown that carbon dioxide can be separated from flue gas streams produced by pulverized coal combustion for power generation, However, the presence of trace contaminants, i.e" sulfur dioxide and nitric oxides, will impact the electrolyte within the cell. If a lower temperature cell could be devised that would utilize the benefits of commercially-available, upstream desulfurization and denitrification in the power plant, then this CO2 separation technique can approach more viability in the carbon sequestration area, Recent work has led to the assembly and successful operation of a low temperature electrochemical cell. In the proof-of-concept testing with this cell, an anion exchange membrane was sandwiched between gas-diffusion electrodes consisting of nickel-based anode electrocatalysts on carbon paper. When a potential was applied across the cell and a mixture of oxygen and carbon dioxide was flowed over the wetted electrolyte on the cathode side, a stream of CO2 to O2 was produced on the anode side, suggesting that carbonate/ bicarbonate ions are the CO2 carrier in the membrane. Since a mixture of CO 2 and 02 is produced, the possibility exists to use this stream in oxy-firing of additional fuel. From this research, a novel concept for efficiently producing a carbon dioxide rich effiuent from combustion of a fossil fuel was proposed. Carbon dioxide and oxygen are captured from the flue gas of a fossilfuel combustor by one or more electrochemical cells or cell stacks. The separated stream is then transferred to an oxy-fired combustor which uses the gas stream for ancillary combustion, ultimately resulting in an effluent rich in carbon dioxide, A portion of the resulting flow produced by the oxy-fired combustor may be continuously recycled back into the oxy-fired combustor for temperature control and an optimal carbon dioxide rich effluent.

  17. Separation of CO2 from flue gas using electrochemical cells

    SciTech Connect

    Pennline HW, Granite EJ, Luebke DR,

    2010-06-01

    Past research with high temperature molten carbonate electrochemical cells has shown that carbon dioxide can be separated from flue gas streams produced by pulverized coal combustion for power generation. However, the presence of trace contaminants, i.e., sulfur dioxide and nitric oxides, will impact the electrolyte within the cell. If a lower temperature cell could be devised that would utilize the benefits of commercially-available, upstream desulfurization and denitrification in the power plant, then this CO2 separation technique can approach more viability in the carbon sequestration area. Recent work has led to the assembly and successful operation of a low temperature electrochemical cell. In the proof-of-concept testing with this cell, an anion exchange membrane was sandwiched between gas-diffusion electrodes consisting of nickel-based anode electrocatalysts on carbon paper. When a potential was applied across the cell and a mixture of oxygen and carbon dioxide was flowed over the wetted electrolyte on the cathode side, a stream of CO2 to O2 was produced on the anode side, suggesting that carbonate/ bicarbonate ions are the CO2 carrier in the membrane. Since a mixture of CO2 and O2 is produced, the possibility exists to use this stream in oxy-firing of additional fuel. From this research, a novel concept for efficiently producing a carbon dioxide rich effluent from combustion of a fossil fuel was proposed. Carbon dioxide and oxygen are captured from the flue gas of a fossilfuel combustor by one or more electrochemical cells or cell stacks. The separated stream is then transferred to an oxy-fired combustor which uses the gas stream for ancillary combustion, ultimately resulting in an effluent rich in carbon dioxide. A portion of the resulting flow produced by the oxy-fired combustor may be continuously recycled back into the oxy-fired combustor for temperature control and an optimal carbon dioxide rich effluent

  18. Advanced separation technology for flue gas cleanup. Topical report

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Pakala, N.; Ventura, S.

    1995-01-01

    The objective of this work is to develop a novel system for regenerable SO{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (1) a novel method for regenerating spent SO{sub 2} scrubbing liquor and (2) novel chemistry for reversible absorption of NO{sub x}. In addition, high efficiency hollow fiber contactors (HFC) are proposed as the devices for scrubbing the SO{sub 2} and NO{sub x} from the flue gas. The system will be designed to remove more than 95% of the SO{sub 2} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO{sub x} and selective catalytic reduction of NO{sub x}. The process will generate only marketable by-products. Our approach is to reduce the capital cost by using high-efficiency hollow fiber devices for absorbing and desorbing the SO{sub 2} and NO{sub x}. We will also introduce new process chemistry to minimize traditionally well-known problems with SO{sub 2} and NO{sub x} absorption and desorption. Our novel chemistry for scrubbing NO{sub x} will consist of water-soluble phthalocyanine compounds invented by SRI as well as polymeric forms of Fe{sup ++} complexes similar to traditional NO{sub x} scrubbing media. The final novelty of our approach is the arrangement of the absorbers in cassette (stackable) form so that the NO{sub x} absorber can be on top of the SO{sub x} absorber. This arrangement is possible only because of the high efficiency of the hollow fiber scrubbing devices, as indicated by our preliminary laboratory data. This arrangement makes it possible for the SO{sub 2} and NO{sub x} scrubbing chambers to be separate without incurring the large ducting and gas pressure drop costs necessary if a second conventional absorber vessel were used. Because we have separate scrubbers, we will have separate liquor loops and simplify the chemical complexity of simultaneous SO{sub 2}/NO{sub x} scrubbing.

  19. Fundamental mechanisms in flue gas conditioning. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Snyder, T.R.; Bush, P.V.

    1995-07-11

    This project is divided into four tasks. We developed our Management Plan in Task 1. Task 2, Evaluation of Mechanisms in FGD Sorbent and Ash Interactions, focused on characteristics of binary mixtures of these distinct powders. Task 3, Evaluation of Mechanisms in Conditioning Agents and Ash, was designed to examine effects of various conditioning agents on fine ash particles to determine mechanisms by which these agents alter physical properties of ash. We began Tasks 2 and 3 with an extensive literature search and assembly of existing theories. We completed this phase of the project with publication of two special Topical Reports. In our literature reviews reported in Topical Reports 1 and 2, we emphasized the roles adsorbed water can have in controlling bulk properties of powders. During the next phase of the project we analyzed a variety of fly ashes and fine powders in the laboratory. The experiments we performed were primarily designed to define the extent to which water affects key properties of ashes, powders, and mixtures of sorbents and ashes. We have recently completed a series of pilot-scale tests designed to determine the effects that adsorbed water has on fabric filtration and electrostatic precipitation of entrained fly ash particles in actual flue gas environments. Under Task 4 we will issue our Final Report that will summarize the results of our laboratory and pilot-scale work and will also include a model of flue gas conditioning. Our efforts during this reporting quarter have been directed toward production of the Draft Final Report and the Flue Gas Conditioning Model. In addition to these efforts, we have prepared a paper for presentation at the Eleventh Annual Coal Preparation, Utilization, and Environmental Control Contractor`s Conference to be held in Pittsburgh in July, 1995.

  20. Performance of titanium in flue gas desulfurization scrubber systems

    SciTech Connect

    Schutz, R.W.; Young, C.S.

    1985-09-01

    Findings of a continuing in situ flue gas desulfurization (FGD) scrubber exposure test program used to assess the performance of specific titanium alloys in corrosive inlet quench and outlet duct areas of FGD systems are reported and discussed. Spool rack exposures of four to nine months in power plant FGD and particulate scrubbers provided corrosion data for titanium alloys relative to the corrosion resistant alloys commonly considered for this service. Overall, Titanium Grade 2 and Grade 12 equalled or exceeded the corrosion resistance of the stainless steel and nickel base alloys tested. Titanium Grade 7 exhibited the best corrosion resistance in the wet/dry zone of the inlet quench of a closed-loop FGD scrubber. This performance is correlated with laboratory studies in the literature, and a mechanism is proposed to explain titanium's corrosion resistance.

  1. New techniques will take the sting out of flue gas

    SciTech Connect

    Not Available

    1980-10-08

    A discussion covers some new techniques for reducing NO/sub x/ and/or sulfur dioxide emissions from stack gases, including the installation by Champlin Petroleum Co. of Exxon Research and Engineering Co.'s catalyst-free DeNox system, which relies on ammonia addition, at its Wilmington, California, refinery; UOP Inc.'s demonstration of the Shell Flue Gas Desulfurization (and NO/sub x/ removal) process at a Tampa, Florida, coal-fired unit owned by Tampa Electric Co.; and Sumitomo Chemical Co. Ltd.'s and Mitsui and Co. Ltd.'s plans to use Bergbau-Forschung G.m.b.H. technology, which removes both NO/sub x/ and sulfur dioxide.

  2. Removal of mercury from coal-combustion flue-gas

    SciTech Connect

    Livengood, C.D.; Huang, H.S.; Mendelsohn, M.H.; Wu, J.M.

    1995-12-01

    Combustion sources, including those using coal for fuel, contribute a significant fraction of total anthropogenic mercury emissions. Recent field studies have shown that current flue-gas cleanup (FGC) systems are relatively ineffective in controlling elemental mercury, which is a major component of the mercury emissions for many systems. Research at Argonne National Laboratory has been focused on techniques to enhance the capture of elemental mercury in existing FGC systems. For dry processes, these studies have included evaluation of activated carbons and investigation of sorbents based upon chemical pretreatment of low-cost mineral substrates. To enhance the ability of wet scrubbers to capture mercury, the studies have looked at the effects of improved mass transfer through both mechanical and chemical means, as well as the conversion of elemental mercury into more soluble species that can be easily absorbed.

  3. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-05-01

    Electrobalance studies of calcination and carbonation of sodium bicarbonate materials were conducted at Louisiana State University. Calcination in an inert atmosphere was rapid and complete at 120 C. Carbonation was temperature dependent, and both the initial rate and the extent of reaction were found to decrease as temperature was increased between 60 and 80 C. A fluidization test apparatus was constructed at RTI and two sodium bicarbonate materials were fluidized in dry nitrogen at 22 C. The bed was completely fluidized at between 9 and 11 in. of water pressure drop. Kinetic rate expression derivations and thermodynamic calculations were conducted at RTI. Based on literature data, a simple reaction rate expression, which is zero order in carbon dioxide and water, was found to provide the best fit against reciprocal temperature. Simulations based on process thermodynamics suggested that approximately 26 percent of the carbon dioxide in flue gas could be recovered using waste heat available at 240 C.

  4. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson

    2004-07-01

    This report describes research conducted between April 1, 2004 and June 30, 2004 on the preparation and use of dry regenerable sorbents for removal of carbon dioxide from flue gas. Support materials and supported sorbents were prepared by spray drying. Sorbents consisting of 20 to 50% sodium carbonate on a ceramic support were prepared by spray drying in batches of approximately 300 grams. The supported sorbents exhibited greater carbon dioxide capture rates than unsupported calcined sodium bicarbonate in laboratory tests. Preliminary process design and cost estimation for a retrofit application suggested that costs of a dry regenerable sodium carbonate-based process could be lower than those of a monoethanolamine absorption system. In both cases, the greatest part of the process costs come from power plant output reductions due to parasitic consumption of steam for recovery of carbon dioxide from the capture medium.

  5. New particle formation in the fresh flue-gas plume from a coal-fired power plant: effect of flue-gas cleaning

    NASA Astrophysics Data System (ADS)

    Mylläri, Fanni; Asmi, Eija; Anttila, Tatu; Saukko, Erkka; Vakkari, Ville; Pirjola, Liisa; Hillamo, Risto; Laurila, Tuomas; Häyrinen, Anna; Rautiainen, Jani; Lihavainen, Heikki; O'Connor, Ewan; Niemelä, Ville; Keskinen, Jorma; Dal Maso, Miikka; Rönkkö, Topi

    2016-06-01

    Atmospheric emissions, including particle number and size distribution, from a 726 MWth coal-fired power plant were studied experimentally from a power plant stack and flue-gas plume dispersing in the atmosphere. Experiments were conducted under two different flue-gas cleaning conditions. The results were utilized in a plume dispersion and dilution model taking into account particle formation precursor (H2SO4 resulted from the oxidation of emitted SO2) and assessment related to nucleation rates. The experiments showed that the primary emissions of particles and SO2 were effectively reduced by flue-gas desulfurization and fabric filters, especially the emissions of particles smaller than 200 nm in diameter. Primary pollutant concentrations reached background levels in 200-300 s. However, the atmospheric measurements indicated that new particles larger than 2.5 nm are formed in the flue-gas plume, even in the very early phases of atmospheric ageing. The effective number emission of nucleated particles were several orders of magnitude higher than the primary particle emission. Modelling studies indicate that regardless of continuing dilution of the flue gas, nucleation precursor (H2SO4 from SO2 oxidation) concentrations remain relatively constant. In addition, results indicate that flue-gas nucleation is more efficient than predicted by atmospheric aerosol modelling. In particular, the observation of the new particle formation with rather low flue-gas SO2 concentrations changes the current understanding of the air quality effects of coal combustion. The results can be used to evaluate optimal ways to achieve better air quality, particularly in polluted areas like India and China.

  6. Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

    2012-03-31

    degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for

  7. Process for separating carbon dioxide from flue gas using sweep-based membrane separation and absorption steps

    DOEpatents

    Wijmans, Johannes G.; Baker, Richard W.; Merkel, Timothy C.

    2012-08-21

    A gas separation process for treating flue gases from combustion processes, and combustion processes including such gas separation. The invention involves routing a first portion of the flue gas stream to be treated to an absorption-based carbon dioxide capture step, while simultaneously flowing a second portion of the flue gas across the feed side of a membrane, flowing a sweep gas stream, usually air, across the permeate side, then passing the permeate/sweep gas to the combustor.

  8. Hybrid heat exchange for the compression capture of CO2 from recirculated flue gas

    SciTech Connect

    Oryshchyn, Danylo B.; Ochs, Thomas L.; Summers, Cathy A.

    2004-01-01

    An approach proposed for removal of CO2 from flue gas cools and compresses a portion of a recirculated flue-gas stream, condensing its volatile materials for capture. Recirculating the flue gas concentrates SOx, H2O and CO2 while dramatically reducing N2 and NOx, enabling this approach, which uses readily available industrial components. A hybrid system of indirect and direct-contact heat exchange performs heat and mass transfer for pollutant removal and energy recovery. Computer modeling and experimentation combine to investigate the thermodynamics, heat and mass transfer, chemistry and engineering design of this integrated pollutant removal (IPR) system.

  9. Multi-component removal in flue gas by aqua ammonia

    DOEpatents

    Yeh, James T.; Pennline, Henry W.

    2007-08-14

    A new method for the removal of environmental compounds from gaseous streams, in particular, flue gas streams. The new method involves first oxidizing some or all of the acid anhydrides contained in the gas stream such as sulfur dioxide (SO.sub.2) and nitric oxide (NO) and nitrous oxide (N.sub.2O) to sulfur trioxide (SO.sub.3) and nitrogen dioxide (NO.sub.2). The gas stream is subsequently treated with aqua ammonia or ammonium hydroxide which captures the compounds via chemical absorption through acid-base or neutralization reactions. The products of the reactions can be collected as slurries, dewatered, and dried for use as fertilizers, or once the slurries have been dewatered, used directly as fertilizers. The ammonium hydroxide can be regenerated and recycled for use via thermal decomposition of ammonium bicarbonate, one of the products formed. There are alternative embodiments which entail stoichiometric scrubbing of nitrogen oxides and sulfur oxides with subsequent separate scrubbing of carbon dioxide.

  10. Gas-phase mercury reduction to measure total mercury in the flue gas of a coal-fired boiler.

    PubMed

    Meischen, Sandra J; Van Pelt, Vincent J; Zarate, Eugene A; Stephens, Edward A

    2004-01-01

    Gaseous elemental and total (elemental + oxidized) mercury (Hg) in the flue gas from a coal-fired boiler was measured by a modified ultraviolet (UV) spectrometer. Challenges to Hg measurement were the spectral interferences from other flue gas components and that UV measures only elemental Hg. To eliminate interference from flue gas components, a cartridge filled with gold-coated sand removed elemental Hg from a flue gas sample. The Hg-free flue gas was the reference gas, eliminating the spectral interferences. To measure total Hg by UV, oxidized Hg underwent a gas-phase, thermal-reduction in a quartz cell heated to 750 degrees C. Simultaneously, hydrogen was added to flash react with the oxygen present forming water vapor and preventing Hg re-oxidation as it exits the cell. Hg concentration results are in parts per billion by volume Hg at the flue gas oxygen concentration. The modified Hg analyzer and the Ontario Hydro method concurrently measured Hg at a field test site. Measurements were made at a 700-MW steam turbine plant with scrubber units and selective catalytic reduction. The flue gas sampled downstream of the selective catalytic reduction contained 2100 ppm SO2 and 75 ppm NOx. Total Hg measured by the Hg analyzer was within 20% of the Ontario Hydro results. PMID:14871013

  11. Gas-phase mercury reduction to measure total mercury in the flue gas of a coal-fired boiler.

    PubMed

    Meischen, Sandra J; Van Pelt, Vincent J; Zarate, Eugene A; Stephens, Edward A

    2004-01-01

    Gaseous elemental and total (elemental + oxidized) mercury (Hg) in the flue gas from a coal-fired boiler was measured by a modified ultraviolet (UV) spectrometer. Challenges to Hg measurement were the spectral interferences from other flue gas components and that UV measures only elemental Hg. To eliminate interference from flue gas components, a cartridge filled with gold-coated sand removed elemental Hg from a flue gas sample. The Hg-free flue gas was the reference gas, eliminating the spectral interferences. To measure total Hg by UV, oxidized Hg underwent a gas-phase, thermal-reduction in a quartz cell heated to 750 degrees C. Simultaneously, hydrogen was added to flash react with the oxygen present forming water vapor and preventing Hg re-oxidation as it exits the cell. Hg concentration results are in parts per billion by volume Hg at the flue gas oxygen concentration. The modified Hg analyzer and the Ontario Hydro method concurrently measured Hg at a field test site. Measurements were made at a 700-MW steam turbine plant with scrubber units and selective catalytic reduction. The flue gas sampled downstream of the selective catalytic reduction contained 2100 ppm SO2 and 75 ppm NOx. Total Hg measured by the Hg analyzer was within 20% of the Ontario Hydro results.

  12. [Adaptability of oleaginous microalgae Chlorococcum alkaliphilus MC-1 cultivated with flue gas].

    PubMed

    Yang, Xi; Xiang, Wenzhou; Zhang, Feng; Wu, Hualian; He, Hui; Fan, Jiewei

    2013-03-01

    In order to lower the cost of lipid production of microalgae and reduce greenhouse gas emissions, microalgae Chlorococcum alkaliphilus MC-1 with the characteristics of rapid pH drift and high pH adaptability, was cultivated with bubbling of flue gas. The experiment was first performed in the photobioreactor (15 L) in three groups (control group, CO2 group and flue gas group), then, in the open raceway pond (24 m2). The adaptability of microalgae MC-1 to the cultivation with flue gas was studied. The results showed that the maximum biomass concentration, growth rate, total lipid content and CO2 fixation rate were (1.02+/-0.07) g/L, (0.12+/-0.02) g/(L.d), (37.84+/-0.58)% and (0.20+/-0.02) g/(L.d) in the photobioreactor treated with flue gas, 36%, 33.33%, 15.34% and 33.33% higher than those of the CO2 group, respectively. In the open raceway pond with aeration of flue gas, the maximum biomass concentration, growth rate, total lipid content and CO2 fixation rate were 147.40 g/m2, 14.73 g/(m2.d), 35.72% and 24.01 g/(m2.d), respectively, which were similar to the cultivation with pure CO2. The toxic heavy metal contents (Pb, As, Cd and Cr) in the biomass of MC-1 treated with flue gas were all below the legal limits. Additionally, the absorptive effect of CO2, NO and SO2 were determined. In the photobioreactor and open raceway pond, the average absorption ratios of these gases were all higher than previous studies. Therefore, our study showed that MC-1 can adapt to the cultivation with flue gas, and it is feasible to enlarge the outdoor cultivation of MC-1 for lipid production coupling with emissions reduction of flue gas.

  13. Effect and mechanism of coking residual ammonia water treating by flue gas.

    PubMed

    Cheng, Z J; Yin, G J; Yang, L Q; Wang, W; Cheng, D D

    2001-04-01

    The treatment of coking residual ammonia water has been a big difficult problem at home and abroad, and there is no breakthrough research achievement in the past. The invention patent "The method of treating all coking wastewater or treating coking residual ammonia water by flue gas" has been successfully used in Huaian Steel Works for high concentration and organic industry wastewater treatment. Not only can it realize the wastewater zero discharge, but also the wastewater treatment has an effect of de-sulfur and de-nitrogen for flue gas. So that the flue gas exhaust can meet the requirement of emission standard. The mass transfer and heat transfer, fly ash absorption and coagulation, acid and alkali neutralization reaction, catalysis oxidation and reduction reaction in flue gas would be the major factors.

  14. Separation of flue-gas scrubber sludge into marketable products

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1997-08-31

    A tremendous amount of wet flue-gas desulfurization scrubber sludge (estimated 20 million metric tons per year in the US) is currently being landfilled at a huge cost to utility companies. Scrubber sludge is the solid precipitate produced during desulfurization of flue-gas from burning high sulfur coal. The amount of this sludge is expected to increase in the near future due to ever increasing governmental regulation concerning the amount of sulfur emissions. Scrubber sludge is a fine, grey colored powder that contains calcium sulfite hemihydrate (CaSO{sub 3} {center_dot} 1/2H{sub 2}), calcium sulfate dihydrate (CaSO{sub 4} {center_dot} 2H{sub 2}O), limestone (CaCO{sub 3}), silicates, and iron oxides. This material can continue to be landfilled at a steadily increasing cost, or an alternative for utilizing this material can be developed. This study explores the characteristics of a naturally oxidized wet flue-gas desulfurization scrubber sludge and uses these characteristics to develop alternatives for recycling this material. In order for scrubber sludge to be used as a feed material for various markets, it was necessary to process it to meet the specifications of these markets. A physical separation process was therefore needed to separate the components of this sludge into useful products at a low cost. There are several physical separation techniques available to separate fine particulates. These techniques can be divided into four major groups: magnetic separation, electrostatic separation, physico-chemical separation, and density-based separation. The properties of this material indicated that two methods of separation were feasible: water-only cycloning (density-based separation), and froth flotation (physico-chemical separation). These processes could be used either separately, or in combination. The goal of this study was to reduce the limestone impurity in this scrubber sludge from 5.6% by weight to below 2.0% by weight. The resulting clean calcium

  15. Noble Metal Catalysts for Mercury Oxidation in Utility Flue Gas: Gold, Palladium and Platinum Formulations

    SciTech Connect

    Presto, A.A.; Granite, E.J

    2008-07-01

    The use of noble metals as catalysts for mercury oxidation in flue gas remains an area of active study. To date, field studies have focused on gold and palladium catalysts installed at pilot scale. In this article, we introduce bench-scale experimental results for gold, palladium and platinum catalysts tested in realistic simulated flue gas. Our initial results reveal some intriguing characteristics of catalytic mercury oxidation and provide insight for future research into this potentially important process.

  16. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Douglas P. Harrison; Ya Liang

    2001-10-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbent being used in this project is sodium carbonate which is converted to sodium bicarbonate, ''baking soda,'' through reaction with carbon dioxide and water vapor. Sodium bicarbonate is regenerated to sodium carbonate when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. Testing conducted previously confirmed that the reaction rate and achievable CO{sub 2} capacity of sodium carbonate decreased with increasing temperature, and that the global rate of reaction of sodium carbonate to sodium bicarbonate increased with an increase in both CO{sub 2} and H{sub 2}O concentrations. Energy balance calculations indicated that the rate of heat removal from the particle surface may determine the reaction rate for a particular particle system. This quarter, thermogravimetric analyses (TGA) were conducted which indicated that calcination of sodium bicarbonate at temperatures as high as 200 C did not cause a significant decrease in activity in subsequent carbonation testing. When sodium bicarbonate was subjected to a five cycle calcination/carbonation test, activity declined slightly over the first two cycles but was constant thereafter. TGA tests were also conducted with two other potential sorbents. Potassium carbonate was found to be less active than sodium carbonate, at conditions of interest in preliminary TGA tests. Sodium carbonate monohydrate showed negligible activity. Testing was also conducted in a 2-inch internal diameter quartz fluidized-bed reactor system. A five cycle test demonstrated that initial removals of 10 to 15 percent of the carbon dioxide in a simulated flue gas could be achieved. The carbonation reaction proceeded at temperatures as low as 41 C. Future work by TGA and in fixed-bed, fluidized-bed, and transport

  17. Analysis of Halogen-Mercury Reactions in Flue Gas

    SciTech Connect

    Paula Buitrago; Geoffrey Silcox; Constance Senior; Brydger Van Otten

    2010-01-01

    Oxidized mercury species may be formed in combustion systems through gas-phase reactions between elemental mercury and halogens, such as chorine or bromine. This study examines how bromine species affect mercury oxidation in the gas phase and examines the effects of mixtures of bromine and chlorine on extents of oxidation. Experiments were conducted in a bench-scale, laminar flow, methane-fired (300 W), quartz-lined reactor in which gas composition (HCl, HBr, NO{sub x}, SO{sub 2}) and temperature profile were varied. In the experiments, the post-combustion gases were quenched from flame temperatures to about 350 C, and then speciated mercury was measured using a wet conditioning system and continuous emissions monitor (CEM). Supporting kinetic calculations were performed and compared with measured levels of oxidation. A significant portion of this report is devoted to sample conditioning as part of the mercury analysis system. In combustion systems with significant amounts of Br{sub 2} in the flue gas, the impinger solutions used to speciate mercury may be biased and care must be taken in interpreting mercury oxidation results. The stannous chloride solution used in the CEM conditioning system to convert all mercury to total mercury did not provide complete conversion of oxidized mercury to elemental, when bromine was added to the combustion system, resulting in a low bias for the total mercury measurement. The use of a hydroxylamine hydrochloride and sodium hydroxide solution instead of stannous chloride showed a significant improvement in the measurement of total mercury. Bromine was shown to be much more effective in the post-flame, homogeneous oxidation of mercury than chlorine, on an equivalent molar basis. Addition of NO to the flame (up to 400 ppmv) had no impact on mercury oxidation by chlorine or bromine. Addition of SO{sub 2} had no effect on mercury oxidation by chlorine at SO{sub 2} concentrations below about 400 ppmv; some increase in mercury oxidation

  18. Flue gas cleanup using the Moving-Bed Copper Oxide Process

    SciTech Connect

    Pennline, Henry W; Hoffman, James S

    2013-10-01

    The use of copper oxide on a support had been envisioned as a gas cleanup technique to remove sulfur dioxide (SO{sub 2}) and nitric oxides (NO{sub x}) from flue gas produced by the combustion of coal for electric power generation. In general, dry, regenerable flue gas cleanup techniques that use a sorbent can have various advantages, such as simultaneous removal of pollutants, production of a salable by-product, and low costs when compared to commercially available wet scrubbing technology. Due to the temperature of reaction, the placement of the process into an advanced power system could actually increase the thermal efficiency of the plant. The Moving-Bed Copper Oxide Process is capable of simultaneously removing sulfur oxides and nitric oxides within the reactor system. In this regenerable sorbent technique, the use of the copper oxide sorbent was originally in a fluidized bed, but the more recent effort developed the use of the sorbent in a moving-bed reactor design. A pilot facility or life-cycle test system was constructed so that an integrated testing of the sorbent over absorption/regeneration cycles could be conducted. A parametric study of the total process was then performed where all process steps, including absorption and regeneration, were continuously operated and experimentally evaluated. The parametric effects, including absorption temperature, sorbent and gas residence times, inlet SO{sub 2} and NO{sub x} concentration, and flyash loadings, on removal efficiencies and overall operational performance were determined. Although some of the research results have not been previously published because of previous collaborative restrictions, a summary of these past findings is presented in this communication. Additionally, the potential use of the process for criteria pollutant removal in oxy-firing of fossil fuel for carbon sequestration purposes is discussed.

  19. Carbon Dioxide Removal from Flue Gas Using Microporous Metal Organic Frameworks

    SciTech Connect

    Lesch, David A

    2010-06-30

    building units bound by DOBDC resulting in 1D hexagonal pores about 11 angstroms in diameter. Surface areas range from 800 to 1500 sq m/g for the different MOFs. Mg/DOBDC outperformed all MOF and zeolite materials evaluated to date, with about 25 wt% CO{sub 2} captured by this MOF at flue gas conditions ({approx}0.13 atm CO{sub 2} pressure, 311K). In simulated flue gas without oxygen, the zero-length (ZLC) system was very useful in quickly simulating the effect of long term exposure to impurities on the MOFs. Detailed adsorption studies on MOF pellets have shown that water does not inhibit CO{sub 2} adsorption for MOFs as much as it does for typical zeolites. Moreover, some MOFs retain a substantial CO{sub 2} capacity even with a modest water loading at room temperature. Molecular modeling was a key activity in three areas of our earlier DOE/NETL-sponsored MOF-based research on CC. First, the team was able to effectively simulate CO{sub 2} and other gas adsorption isotherms for more than 20 MOFs, and the knowledge obtained was used to help predict new MOF structures that should be effective for CO{sub 2} adsorption at low pressure. The team also showed that molecular modeling could be utilized to predict the hydrothermal stability of a given MOF. Finally, the team showed that low moisture level exposure actually enhanced the CO{sub 2} adsorption performance of a particular MOF, HKUST-1.

  20. Effective Biological DeNOx of Industrial Flue Gas by the Mixotrophic Cultivation of an Oil-Producing Green Alga Chlorella sp. C2.

    PubMed

    Chen, Weixian; Zhang, Shanshan; Rong, Junfeng; Li, Xiang; Chen, Hui; He, Chenliu; Wang, Qiang

    2016-02-01

    Nitrogen oxides (NOx) are the components of fossil flue gas that result in the most serious environmental concerns. We previously showed that the biological removal of NOx by microalgae appears superior to traditional treatments. This study optimizes the strategy for the microalgal-based DeNOx of flue gas by fed-batch mixotrophic cultivation. By using actual flue gas fixed salts (FGFS) as the nitrogen supply, the mixotrophical cultivation of the green alga Chlorella sp. C2 with high NOx absorption efficiency was optimized in a stepwise manner in a 5 L bioreactor and resulted in a maximum biomass productivity of 9.87 g L(-1) d(-1). The optimized strategy was further scaled up to 50 L, and a biomass productivity of 7.93 g L(-1) d(-1) was achieved, with an overall DeNOx efficiency of 96%, along with an average nitrogen CR of 0.45 g L(-1) d(-1) and lipid productivity of 1.83 g L(-1) d(-1). With an optimized mixotrophical cultivation, this study further proved the feasibility of using Chlorella for the combination of efficient biological DeNOx of flue gas and microalgae-based products production. Thus, this study shows a promising industrial strategy for flue gas biotreatment in plants with limited land area.

  1. Shawnee flue gas desulfurization computer model users manual

    SciTech Connect

    Sudhoff, F.A.; Torstrick, R.L.

    1985-03-01

    In conjunction with the US Enviromental Protection Agency sponsored Shawnee test program, Bechtel National, Inc., and the Tennessee Valley Authority jointly developed a computer model capable of projecting preliminary design and economics for lime- and limestone-scrubbing flue gas desulfurization systems. The model is capable of projecting relative economics for spray tower, turbulent contact absorber, and venturi-spray tower scrubbing options. It may be used to project the effect on system design and economics of variations in required SO/sub 2/ removal, scrubber operating parameters (gas velocity, liquid-to-gas (L/G) ration, alkali stoichiometry, liquor hold time in slurry recirculation tanks), reheat temperature, and scrubber bypass. It may also be used to evaluate alternative waste disposal methods or additives (MgO or adipic acid) on costs for the selected process. Although the model is not intended to project the economics of an individual system to a high degree of accuracy, it allows prospective users to quickly project comparative design and costs for limestone and lime case variations on a common design and cost basis. The users manual provides a general descripton of the Shawnee FGD computer model and detailed instructions for its use. It describes and explains the user-supplied input data which are required such as boiler size, coal characteristics, and SO/sub 2/ removal requirments. Output includes a material balance, equipment list, and detailed capital investment and annual revenue requirements. The users manual provides information concerning the use of the overall model as well as sample runs to serve as a guide to prospective users in identifying applications. The FORTRAN-based model is maintained by TVA, from whom copies or individual runs are available. 25 refs., 3 figs., 36 tabs.

  2. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project, A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-31

    The AFGD process as demonstrated by Pure Air at the Bailly Station offers a reliable and cost-effective means of achieving a high degree of SO{sub 2} emissions reduction when burning high-sulfur coals. Many innovative features have been successfully incorporated in this process, and it is ready for widespread commercial use. The system uses a single-loop cocurrent scrubbing process with in-situ oxidation to produce wallboard-grade gypsum instead of wet sludge. A novel wastewater evaporation system minimizes effluents. The advanced scrubbing process uses a common absorber to serve multiple boilers, thereby saving on capital through economies of scale. Major results of the project are: (1) SO{sub 2} removal of over 94 percent was achieved over the three-year demonstration period, with a system availability exceeding 99.5 percent; (2) a large, single absorber handled the combined flue gas of boilers generating 528 MWe of power, and no spares were required; (3) direct injection of pulverized limestone into the absorber was successful; (4) Wastewater evaporation eliminated the need for liquid waste disposal; and (5) the gypsum by-product was used directly for wallboard manufacture, eliminating the need to dispose of waste sludge.

  3. Separation of Flue-Gas Scrubber Sludge into Marketable Products

    SciTech Connect

    1998-02-28

    The reduction of sulfur oxides from high sulfur coal burning utility companies has resulted in the production of huge quantities of wet flue-gas desulfurization scrubber sludge. A typical 400 MW power station burning a coal containing 3.5% sulfur by weight and using a limestone absorbent would produce approximately 177,000 tons (dry weight) of scrubber sludge per year. This brownish colored, finely divided material contains calcium sulfite (CaSO{sub 3} {center_dot} 1/2 H{sub 2}O), calcium sulfate (CaSO{sub 4} {center_dot} 2H{sub 2}O), unreacted limestone (CaCO{sub 3}), and various other impurities such as fly-ash and iron oxide particles. The physical separation of the components of scrubber sludge would result in the re-use of this material. The primary use would be conversion to a highly pure synthetic gypsum. This technical report concentrates on the effect of baffle configuration on the separation of calcium sulfite/sulfate from limestone. The position of the baffles as they related to the feed inlet, and the quantity of the baffles were examined. A clean calcium sulfite/sulfate (less than 2.0% limestone by weight) was achieved with the combination of water-only cyclone and horizontally baffled column.

  4. Producing ammonium sulfate from flue gas desulfurization by-products

    USGS Publications Warehouse

    Chou, I.-Ming; Bruinius, J.A.; Benig, V.; Chou, S.-F.J.; Carty, R.H.

    2005-01-01

    Emission control technologies using flue gas desulfurization (FGD) have been widely adopted by utilities burning high-sulfur fuels. However, these technologies require additional equipment, greater operating expenses, and increased costs for landfill disposal of the solid by-products produced. The financial burdens would be reduced if successful high-volume commercial applications of the FGD solid by-products were developed. In this study, the technical feasibility of producing ammonium sulfate from FGD residues by allowing it to react with ammonium carbonate in an aqueous solution was preliminarily assessed. Reaction temperatures of 60, 70, and 80??C and residence times of 4 and 6 hours were tested to determine the optimal conversion condition and final product evaluations. High yields (up to 83%) of ammonium sulfate with up to 99% purity were achieved under relatively mild conditions. The optimal conversion condition was observed at 60??C and a 4-hour residence time. The results of this study indicate the technical feasibility of producing ammonium sulfate fertilizer from an FGD by-product. Copyright ?? Taylor & Francis Inc.

  5. Flue gas desulfurization (FGD) chemistry and analytical methods handbook

    SciTech Connect

    Noblett, J.G.; Burke, J.M.

    1990-08-01

    The purpose of this handbook is to provide a comprehensive guide to sampling, analytical, and physical test methods essential to the operation, maintenance, and understanding of flue gas desulfurization (FGD) system chemistry. EPRI sponsored the first edition of this three-volume report in response to the needs of electric utility personnel responsible for establishing and operating commercial FGD analytical laboratories. The second, revised editions of Volumes 1 and 2 were prompted by the results of research into various non-standard aspects of FGD system chemistry. Volume 1 of the handbook explains FGD system chemistry in the detail necessary to understand how the processes operate and how process performance indicators can be used to optimize system operation. Volume 2 includes 63 physical-testing and chemical-analysis methods for reagents, slurries, and solids, and information on the applicability of individual methods to specific FGD systems. Volume 3 contains instructions for FGD solution chemistry computer program designated by EPRI as FGDLIQEQ. Executable on IBM-compatible personal computers, this program calculates the concentrations (activities) of chemical species (ions) in scrubber liquor and can calculate driving forces for important chemical reactions such as S0{sub 2} absorption and calcium sulfite and sulfate precipitation. This program and selected chemical analyses will help an FGD system operator optimize system performance, prevent many potential process problems, and define solutions to existing problems. 22 refs., 17 figs., 28 tabs.

  6. Economic assessment of advanced flue gas desulfurization processes. Final report

    SciTech Connect

    Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

    1981-09-01

    This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final reprot, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluations, was completed in October 1980. A slightly modified and condensed version of that report appears as appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

  7. Microbial communities associated with wet flue gas desulfurization systems.

    PubMed

    Brown, Bryan P; Brown, Shannon R; Senko, John M

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SO(x) gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems.

  8. Recovery and recycling of limestone in LEC flue gas desulfurization

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.; Culver, L. )

    1992-09-01

    Prudich et. al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases on contact. Sulfite and sulfate salts deposit on the surface of the particles; however, the gas never reaches the interior, limiting the limestone utilization to approximately 20% or less. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economics are derived from small equipment, simplicity, and low sorbent costs. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller, driven at high rpm, concentrates the gravel size limestone in a rotating torus at the top of the cylinder, where the coating is abraded off by particle-particle impaction. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The fluidizer may be advantageous over dry grinding in the aspects of sharpness of separation, transport convenience, equipment erosion, and sorption bed cementation.

  9. Microbial communities associated with wet flue gas desulfurization systems

    PubMed Central

    Brown, Bryan P.; Brown, Shannon R.; Senko, John M.

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SOx gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems. PMID:23226147

  10. Microbial communities associated with wet flue gas desulfurization systems.

    PubMed

    Brown, Bryan P; Brown, Shannon R; Senko, John M

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SO(x) gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems. PMID:23226147

  11. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Ya Liang; Tyler Moore; Douglas P. Harrison

    2003-08-01

    This report describes research conducted between April 1, 2003 and June 30, 2003 on the use of dry regenerable sorbents for concentration of carbon dioxide from flue gas. Grade 1 sodium bicarbonate performed similarly to grade 5 sodium bicarbonate in fixed bed testing in that activity improved after the first carbonation cycle and did not decline over the course of 5 cycles. Thermogravimetric analysis indicated that sodium bicarbonate sorbents produced by calcination of sodium bicarbonate are superior to either soda ash or calcined trona. Energy requirements for regeneration of carbon dioxide sorbents (either wet or dry) is of primary importance in establishing the economic feasibility of carbon dioxide capture processes. Recent studies of liquid amine sorption processes were reviewed and found to incorporate conflicting assumptions of energy requirements. Dry sodium based processes have the potential to be less energy intensive and thus less expensive than oxygen inhibited amine based systems. For dry supported sorbents, maximizing the active fraction of the sorbent is of primary importance in developing an economically feasible process.

  12. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Ya Liang; Douglas P. Harrison

    2003-01-01

    The objective of this project is to develop a simple and inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable sorbent. The sorbents being investigated in this project are primarily alkali carbonates, and particularly sodium carbonate and potassium carbonate, which are converted to bicarbonates or intermediate salts through reaction with carbon dioxide and water vapor. Bicarbonates are regenerated to carbonates when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, electrobalance tests suggested that high calcination temperatures decrease the activity of sodium bicarbonate Grade 1 (SBC No.1) during subsequent carbonation cycles, but there is little or no progressive decrease in activity in successive cycles. SBC No.1 appears to be more active than SBC No.3. As expected, the presence of SO{sub 2} in simulated flue gas results in a progressive loss of sorbent capacity with increasing cycles. This is most likely due to an irreversible reaction to produce Na{sub 2}SO{sub 3}. This compound appears to be stable at calcination temperatures as high as 200 C. Tests of 40% supported potassium carbonate sorbent and plain support material suggest that some of the activity observed in tests of the supported sorbent may be due to adsorption by the support material rather than to carbonation of the sorbent.

  13. Effect of order fluid models on flue gas streamer dynamics

    NASA Astrophysics Data System (ADS)

    Eichwald, O.; Ducasse, O.; Merbahi, N.; Yousfi, M.; Dubois, D.

    2006-01-01

    The present paper shows that in the case of a micro-discharge modelling using the hydrodynamics assumption, the second order fluid model involving the complete electron momentum conservation equation must be used in order to better quantify the radical formation in a micro-discharge applied to air pollution control. The present results show large differences in the micro-discharge parameters (such as velocity and electron density) between the three tested hydrodynamics models: the classical first order model using the local electric field approximation and two second order models using the local energy approximation with or without the drift-diffusion approximation. The tests have been carried out in the case of a wire-to-plane corona reactor filled with a typical flue gas (76% N2, 12% CO2, 6% O2, 6% H2O) at atmospheric pressure and ambient temperature. The simulation of the micro-discharge dynamics is performed using a 1.5D numerical streamer model coupled with a simple chemical kinetics model involving 31 species (charged and neutral particles in their fundamental or metastable state) reacting following 29 selected chemical reactions.

  14. Photocatalytic process of simultaneous desulfurization and denitrification of flue gas by TiO2-polyacrylonitrile nanofibers.

    PubMed

    Su, Chunyan; Ran, Xu; Hu, Jianglei; Shao, Changlu

    2013-10-15

    TiO2 nanoparticles were successfully fabricated on electrospun polyacrylonitrile (PAN) nanofibers via the coupling of electrospinning and hydrothermal pathway. A straightforward photocatalysis oxidation process has been developed for simultaneous desulfurization and denitrification of flue gas using the TiO2-PAN photocatalyst. Also, the influences of some important operating parameters, such as titanium loading content of catalyst, flue gas humidity, flue gas flow, and inlet flue gas temperature on removal efficiencies of SO2 and NO were investigated. The results demonstrated that removal efficiencies of 99.3% for SO2 and 71.2% for NO were attained under the following optimal experiment conditions: titanium loading content, 6.78 At %; gas flow rate, 200 mL/min; flue gas humidity, 5%; inlet flue gas temperature, 40 °C. Furthermore, the presumed reaction mechanism of SO2 and NO removal using TiO2-PAN photocatalyst under UV light was proposed. PMID:24024677

  15. Regeneration of sodium wastes from flue gas desulfurization processes

    SciTech Connect

    Haynes, H.W. Jr.; Ukidwe, A.A.

    1995-12-31

    The damaging effects that sulfur dioxide emissions are having on the environment are well documented and acknowledged by most scientists, policy makers, and the public at large. These emissions stem primarily from electric utilities and industrial plants with relatively little contribution from the transportation sector. In order to prevent additional environmental damage, clean air legislation has been passed by Congress culminating in the Clean Air Act Amendments of 1990. Ultimately, this legislation will cut sulfur dioxide emissions in half from 1980 levels, and substantially reduce nitrogen oxides emissions from electric utility plants. This legislation should therefore result in a cleaner environment than we have today. Title IV of the Clean Air Act sets as its primary goal the reduction of annual SO{sub 2} emissions by 10 million tons below 1980 levels. Phase I of the program, which begins this year, will affect 110 utility plants in mostly Midwestern and eastern states. Phase II, which begins in the year 2000, tightens the annual emissions allowances on these large, higher emitting plants and also sets controls on smaller units with capacities of greater than 25 megawatts and on all new utility plants. It is estimated that 2,200 plants nationwide will be affected by Phase II. In many cases, Phase I compliance can be met by coupling allowance trading with the blending of low sulfur western coals and regional coals. But there will be other cases in which stack gas cleanup will be the economically most attractive option. Phase II compliance will require virtually all utilities to install some form of flue gas desulfurization equipment. Retrofitting will therefore become of increasing importance as Phase II is implemented.

  16. Flue gas conditioning for improved particle collection in electrostatic precipitators

    SciTech Connect

    Durham, M.D.

    1993-01-15

    It is concluded that the laboratory tests should be conducted at high levels of SO[sub 3] such that the resulting resistivity is in the range of 10[sup 7]--10[sup 8] ohm-cm. There are several reasons leading to this conclusion. At SO[sub 3] concentrations of 30 ppM and greater, the curves for both dew point and resistivity are relatively flat so that changes in gas phase SO[sub 3] will have minimal impact on particle characteristics. In addition, the electrostatic forces are relatively flat in this range so that changes in flue gas conditions will that result in a change in resistivity by up to two orders of magnitude will have little effect on the magnitude of reentrainment. Finally, at the very low resistivity conditions, reentrainment will be the highest. Since the purpose of the laboratory resistivity tests is to determine the relative ability of the various additives to reduce resistivity, the greater the reentrainment, the easier it will be to measure an improvement. Tests were conducted by first operating at baseline conditions with no additives and then repeating the test with additives. The data collected during each test includes the resistivity of the material, thickness of the collected dust layer, and subjective indications of the dust characteristics. The candidate additives were from the polymer group, cellulose derivatives, starches and gums, and oils. No waxes or synthetic compounds have been tested to date in the laboratory apparatus. Of the seventeen additives tested, eight appeared to have a positive impact on either the ash layer thickness or the physical appearance of the dust layer. Excessive deposits on the discharge electrode resulted during injection of some of the additives. Three of the additives resulted in significant deposits in the injection chamber. The build up on the electrode was interpreted as a positive indicator of increase particle adhesion. The initial observations and comments for the eight additives are listed in Table 1.

  17. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; William J. McMichael; Douglas P. Harrison; Ya Liang

    2002-04-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbents being investigated in this project are primarily alkali carbonates, and particularly sodium carbonate and potassium carbonate, which are converted to bicarbonates, through reaction with carbon dioxide and water vapor. Bicarbonates are regenerated to carbonates when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, electrobalance tests conducted at LSU indicated that exposure of sorbent to water vapor prior to contact with carbonation gas does not significantly increase the reaction rate. Calcined fine mesh trona has a greater initial carbonation rate than calcined sodium bicarbonate, but appears to be more susceptible to loss of reactivity under severe calcination conditions. The Davison attrition indices for Grade 5 sodium bicarbonate, commercial grade sodium carbonate and extra fine granular potassium carbonate were, as tested, outside of the range suitable for entrained bed reactor testing. Fluidized bed testing at RTI indicated that in the initial stages of reaction potassium carbonate removed 35% of the carbon dioxide in simulated flue gas, and is reactive at higher temperatures than sodium carbonate. Removals declined to 6% when 54% of the capacity of the sorbent was exhausted. Carbonation data from electrobalance testing was correlated using a shrinking core reaction model. The activation energy of the reaction of sodium carbonate with carbon dioxide and water vapor was determined from nonisothermal thermogravimetry.

  18. Numerical Simulation of Sludge Dryness under Flue Gas Atmosphere in the Riser of a Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Xiao, H. M.; Ma, X. Q.; Liu, K.; Yu, Z. S.

    A numerical algorithm is developed for a detailed 3D simulation of the gas/particle flow behavior used for drying of sludge under flue gas atmosphere in the riser section of a circulating fluidized bed. The gas phase is described with standard κ - ɛ turbulence model, whereas a Lagrangian formulation with a stochastic particle dispersion model is adopted for the particulate phase. Conservation equations of mass and momentum for each phase were solved using the volume numerical technique. Fluid-particle interaction is taken into account to calculate the mass, momentum, and heat transfer between phases. The numerical algorithm is used to predict the circulating fluidized bed performance under various inlet profiles of the flue gas velocity. Gas and particle flow profiles were obtained for velocity and temperature parameters for each phase. The influence of the flue gas inlet velocity and the sludge mass flow rate on drying is discussed.

  19. [Removal of CO2 from simulated flue gas of power plants by membrane-based gas absorption processes].

    PubMed

    Yang, Ming-Fen; Fang, Meng-Xiang; Zhang, Wei-Feng; Wang, Shu-Yuan; Xu, Zhi-Kang; Luo, Zhong-Yang; Cen, Ke-Fa

    2005-07-01

    Three typical absorbents such as aqueous of aminoacetic acid potassium (AAAP), monoethanolamine (MEA) and methyldiethanolamine(MDEA) are selected to investigate the performance of CO2 separation from flue gas via membrane contactors made of hydrophobic hollow fiber polypropylene porous membrane. Impacts of absorbents, concentrations and flow rates of feeding gas and absorbent solution, cyclic loading of CO2 on the removal rate and the mass transfer velocity of CO2 are discussed. The results demonstrate that the mass transfer velocity was 7.1 mol x (m2 x s)(-1) for 1 mol x L(-1) MEA with flow rate of 0.1 m x s(-1) and flue gas with that of 0.211 m x s(-1). For 1 mol L(-1) AAAP with flow rate of 0.05 m x s(-1) and flue gas of 0.211 m x s(-1), CO2 removal rate (eta) was 93.2 % and eta was 98% for 4 mol x L(-1) AAAP under the same conditions. AAAP being absorbent, eta was higher than 90% in a wider range of concentrations of CO2. It indicates that membrane-based absorption process is a widely-applied and promising way of CO2 removal from flue gas of power plants, which not only appropriates for CO2 removal of flue gas of widely-used PF and NGCC, but also for that of flue gas of IGCC can be utilized widely in future. PMID:16212162

  20. [Removal of CO2 from simulated flue gas of power plants by membrane-based gas absorption processes].

    PubMed

    Yang, Ming-Fen; Fang, Meng-Xiang; Zhang, Wei-Feng; Wang, Shu-Yuan; Xu, Zhi-Kang; Luo, Zhong-Yang; Cen, Ke-Fa

    2005-07-01

    Three typical absorbents such as aqueous of aminoacetic acid potassium (AAAP), monoethanolamine (MEA) and methyldiethanolamine(MDEA) are selected to investigate the performance of CO2 separation from flue gas via membrane contactors made of hydrophobic hollow fiber polypropylene porous membrane. Impacts of absorbents, concentrations and flow rates of feeding gas and absorbent solution, cyclic loading of CO2 on the removal rate and the mass transfer velocity of CO2 are discussed. The results demonstrate that the mass transfer velocity was 7.1 mol x (m2 x s)(-1) for 1 mol x L(-1) MEA with flow rate of 0.1 m x s(-1) and flue gas with that of 0.211 m x s(-1). For 1 mol L(-1) AAAP with flow rate of 0.05 m x s(-1) and flue gas of 0.211 m x s(-1), CO2 removal rate (eta) was 93.2 % and eta was 98% for 4 mol x L(-1) AAAP under the same conditions. AAAP being absorbent, eta was higher than 90% in a wider range of concentrations of CO2. It indicates that membrane-based absorption process is a widely-applied and promising way of CO2 removal from flue gas of power plants, which not only appropriates for CO2 removal of flue gas of widely-used PF and NGCC, but also for that of flue gas of IGCC can be utilized widely in future.

  1. CO₂ Capture Membrane Process for Power Plant Flue Gas

    SciTech Connect

    Toy, Lora; Kataria, Atish; Gupta, Raghubir

    2012-04-01

    Because the fleet of coal-fired power plants is of such importance to the nation's energy production while also being the single largest emitter of CO₂, the development of retrofit, post-combustion CO₂ capture technologies for existing and new, upcoming coal power plants will allow coal to remain a major component of the U.S. energy mix while mitigating global warming. Post-combustion carbon capture technologies are an attractive option for coal-fired power plants as they do not require modification of major power-plant infrastructures, such as fuel processing, boiler, and steam-turbine subsystems. In this project, the overall objective was to develop an advanced, hollow-fiber, polymeric membrane process that could be cost-effectively retrofitted into current pulverized coal-fired power plants to capture at least 90% of the CO₂ from plant flue gas with 95% captured CO₂ purity. The approach for this project tackled the technology development on three different fronts in parallel: membrane materials R&D, hollow-fiber membrane module development, and process development and engineering. The project team consisted of RTI (prime) and two industrial partners, Arkema, Inc. and Generon IGS, Inc. Two CO₂-selective membrane polymer platforms were targeted for development in this project. For the near term, a next-generation, high-flux polycarbonate membrane platform was spun into hollow-fiber membranes that were fabricated into both lab-scale and larger prototype (~2,200 ft²) membrane modules. For the long term, a new fluoropolymer membrane platform based on poly(vinylidene fluoride) [PVDF] chemistry was developed using a copolymer approach as improved capture membrane materials with superior chemical resistance to flue-gas contaminants (moisture, SO₂, NOx, etc.). Specific objectives were: - Development of new, highly chemically resistant, fluorinated polymers as membrane materials with minimum selectivity of 30 for CO₂ over N₂ and CO₂ permeance

  2. Chemical and physical properties of dry flue gas desulfurization products.

    PubMed

    Kost, David A; Bigham, Jerry M; Stehouwer, Richard C; Beeghly, Joel H; Fowler, Randy; Traina, Samuel J; Wolfe, William E; Dick, Warren A

    2005-01-01

    Beneficial and environmentally safe recycling of flue gas desulfurization (FGD) products requires detailed knowledge of their chemical and physical properties. We analyzed 59 dry FGD samples collected from 13 locations representing four major FGD scrubbing technologies. The chemistry of all samples was dominated by Ca, S, Al, Fe, and Si and strong preferential partitioning into the acid insoluble residue (i.e., coal ash residue) was observed for Al, Ba, Be, Cr, Fe, Li, K, Pb, Si, and V. Sulfur, Ca, and Mg occurred primarily in water- or acid-soluble forms associated with the sorbents or scrubber reaction products. Deionized water leachates (American Society for Testing and Materials [ASTM] method) and dilute acetic acid leachates (toxicity characteristic leaching procedure [TCLP] method) had mean pH values of >11.2 and high mean concentrations of S primarily as SO(2-)4 and Ca. Concentrations of Ag, As, Ba, Cd, Cr, Hg, Pb, and Se (except for ASTM Se in two samples) were below drinking water standards in both ASTM and TCLP leachates. Total toxicity equivalents (TEQ) of dioxins, for two FGD products used for mine reclamation, were 0.48 and 0.53 ng kg(-1). This was similar to the background level of the mine spoil (0.57 ng kg(-1)). The FGD materials were mostly uniform in particle size. Specific surface area (m2 g(-1)) was related to particle size and varied from 1.3 for bed ash to 9.5 for spray dryer material. Many of the chemical and physical properties of these FGD samples were associated with the quality of the coal rather than the combustion and SO2 scrubbing processes used.

  3. PRODUCTION OF CONSTRUCTION AGGREGATES FROM FLUE GAS DESULFURIZATION SLUDGE

    SciTech Connect

    1998-12-01

    Through a cooperative agreement with DOE, the Research and Development Department of CONSOL Inc. (CONSOL R and D) is teaming with SynAggs, Inc. and Duquesne Light to design, construct, and operate a 500 lb/h continuous pilot plant to produce road construction aggregate from a mixture of wet flue gas desulfurization (FGD) sludge, fly ash, and other components. The proposed project is divided into six tasks: (1) Project Management; (2) Mix Design Evaluation; (3) Process Design; (4) Construction; (5) Start-Up and Operation; and (6) Reporting. In this quarter, Tasks 1 and 2 were completed. A project management plan (Task 1) was issued to DOE on October 22, 1998 . The mix design evaluation (Task 2) with Duquesne Light Elrama Station FGD sludge and Allegheny Power Hatfields Ferry Station fly ash was completed. Eight semi-continuous bench-scale tests were conducted to examine the effects of mix formulation on aggregate properties. A suitable mix formulation was identified to produce aggregates that meet specifications of the American Association of State High Transport Officials (AASHTO) as Class A aggregate for use in highway construction. The mix formulation was used in designing the flow sheet of the pilot plant. The process design (Task 3) is approximately 80% completed. Equipment was evaluated to comply with design requirements. The design for the curing vessel was completed by an outside engineering firm. All major equipment items for the pilot plant, except the curing vessel, were ordered. Pilot plant construction (Task 4) was begun in October. The Hazardous Substance Plan was issued to DOE. The Allegheny County (PA) Heat Department determined that an air emission permit is not required for operation of the pilot plant.

  4. Flue gas adsorption by single-wall carbon nanotubes: A Monte Carlo study.

    PubMed

    Romero-Hermida, M I; Romero-Enrique, J M; Morales-Flórez, V; Esquivias, L

    2016-08-21

    Adsorption of flue gases by single-wall carbon nanotubes (SWCNT) has been studied by means of Monte Carlo simulations. The flue gas is modeled as a ternary mixture of N2, CO2, and O2, emulating realistic compositions of the emissions from power plants. The adsorbed flue gas is in equilibrium with a bulk gas characterized by temperature T, pressure p, and mixture composition. We have considered different SWCNTs with different chiralities and diameters in a range between 7 and 20 Å. Our results show that the CO2 adsorption properties depend mainly on the bulk flue gas thermodynamic conditions and the SWCNT diameter. Narrow SWCNTs with diameter around 7 Å show high CO2 adsorption capacity and selectivity, but they decrease abruptly as the SWCNT diameter is increased. For wide SWCNT, CO2 adsorption capacity and selectivity, much smaller in value than for the narrow case, decrease mildly with the SWCNT diameter. In the intermediate range of SWCNT diameters, the CO2 adsorption properties may show a peculiar behavior, which depend strongly on the bulk flue gas conditions. Thus, for high bulk CO2 concentrations and low temperatures, the CO2 adsorption capacity remains high in a wide range of SWCNT diameters, although the corresponding selectivity is moderate. We correlate these findings with the microscopic structure of the adsorbed gas inside the SWCNTs. PMID:27544117

  5. Flue gas adsorption by single-wall carbon nanotubes: A Monte Carlo study

    NASA Astrophysics Data System (ADS)

    Romero-Hermida, M. I.; Romero-Enrique, J. M.; Morales-Flórez, V.; Esquivias, L.

    2016-08-01

    Adsorption of flue gases by single-wall carbon nanotubes (SWCNT) has been studied by means of Monte Carlo simulations. The flue gas is modeled as a ternary mixture of N2, CO2, and O2, emulating realistic compositions of the emissions from power plants. The adsorbed flue gas is in equilibrium with a bulk gas characterized by temperature T, pressure p, and mixture composition. We have considered different SWCNTs with different chiralities and diameters in a range between 7 and 20 Å. Our results show that the CO2 adsorption properties depend mainly on the bulk flue gas thermodynamic conditions and the SWCNT diameter. Narrow SWCNTs with diameter around 7 Å show high CO2 adsorption capacity and selectivity, but they decrease abruptly as the SWCNT diameter is increased. For wide SWCNT, CO2 adsorption capacity and selectivity, much smaller in value than for the narrow case, decrease mildly with the SWCNT diameter. In the intermediate range of SWCNT diameters, the CO2 adsorption properties may show a peculiar behavior, which depend strongly on the bulk flue gas conditions. Thus, for high bulk CO2 concentrations and low temperatures, the CO2 adsorption capacity remains high in a wide range of SWCNT diameters, although the corresponding selectivity is moderate. We correlate these findings with the microscopic structure of the adsorbed gas inside the SWCNTs.

  6. Near-Zero Emissions Oxy-Combustion Flue Gas Purification

    SciTech Connect

    Minish Shah; Nich Degenstein; Monica Zanfir; Rahul Solunke; Ravi Kumar; Jennifer Bugayong; Ken Burgers

    2012-06-30

    The objectives of this project were to carry out an experimental program to enable development and design of near zero emissions (NZE) CO{sub 2} processing unit (CPU) for oxy-combustion plants burning high and low sulfur coals and to perform commercial viability assessment. The NZE CPU was proposed to produce high purity CO{sub 2} from the oxycombustion flue gas, to achieve > 95% CO{sub 2} capture rate and to achieve near zero atmospheric emissions of criteria pollutants. Two SOx/NOx removal technologies were proposed depending on the SOx levels in the flue gas. The activated carbon process was proposed for power plants burning low sulfur coal and the sulfuric acid process was proposed for power plants burning high sulfur coal. For plants burning high sulfur coal, the sulfuric acid process would convert SOx and NOx in to commercial grade sulfuric and nitric acid by-products, thus reducing operating costs associated with SOx/NOx removal. For plants burning low sulfur coal, investment in separate FGD and SCR equipment for producing high purity CO{sub 2} would not be needed. To achieve high CO{sub 2} capture rates, a hybrid process that combines cold box and VPSA (vacuum pressure swing adsorption) was proposed. In the proposed hybrid process, up to 90% of CO{sub 2} in the cold box vent stream would be recovered by CO{sub 2} VPSA and then it would be recycled and mixed with the flue gas stream upstream of the compressor. The overall recovery from the process will be > 95%. The activated carbon process was able to achieve simultaneous SOx and NOx removal in a single step. The removal efficiencies were >99.9% for SOx and >98% for NOx, thus exceeding the performance targets of >99% and >95%, respectively. The process was also found to be suitable for power plants burning both low and high sulfur coals. Sulfuric acid process did not meet the performance expectations. Although it could achieve high SOx (>99%) and NOx (>90%) removal efficiencies, it could not produce by

  7. Measurement of Mercury in Flue Gas Based on an Aluminum Matrix Sorbent

    PubMed Central

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg0 on the sorbent media, the analytical bias test on tube 3 spiked with Hg0 was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  8. Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

    PubMed

    Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

    2014-01-01

    Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.

  9. Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

    PubMed

    Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

    2014-01-01

    Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment. PMID:25325555

  10. Measurement of mercury in flue gas based on an aluminum matrix sorbent.

    PubMed

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg(0) on the sorbent media, the analytical bias test on tube 3 spiked with Hg(0) was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  11. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; William J. McMichael; Douglas P. Harrison; Ya Liang

    2002-01-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbent being used in this project is sodium carbonate which is converted to sodium bicarbonate, or ''baking soda,'' through reaction with carbon dioxide and water vapor. Sodium bicarbonate is regenerated to sodium carbonate when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, five cycle thermogravimetric tests were conducted at the Louisiana State University (LSU) with sodium bicarbonate Grade 3 (SBC{number_sign}3) which showed that carbonation activity declined slightly over 5 cycles following severe calcination conditions of 200 C in pure CO{sub 2}. Three different sets of calcination conditions were tested. Initial carbonation activity (as measured by extent of reaction in the first 25 minutes) was greatest subsequent to calcination at 120 C in He, slightly less subsequent to calcination in 80% CO{sub 2}/20% H{sub 2}O, and lowest subsequent to calcination in pure CO{sub 2} at 200 C. Differences in the extent of reaction after 150 minutes of carbonation, subsequent to calcination under the same conditions followed the same trend but were less significant. The differences between fractional carbonation under the three calcination conditions declined with increasing cycles. A preliminary fixed bed reactor test was also conducted at LSU. Following calcination, the sorbent removed approximately 19% of the CO{sub 2} in the simulated flue gas. CO{sub 2} evolved during subsequent calcination was consistent with an extent of carbonation of approximately 49%. Following successful testing of SBC{number_sign}3 sorbent at RTI reported in the last quarter, a two cycle fluidized bed reactor test was conducted with trona as the sorbent precursor, which was calcined to sodium carbonate. In the first carbonation cycle, CO

  12. Pulsed electron beams for flue-gas treatment

    NASA Astrophysics Data System (ADS)

    Mesyats, Gennady A.; Novoselov, Yuri N.; Kuznetsov, D. L.

    1995-03-01

    The development of industrial society creates serious threats to the safe existence of the biosphere, including man. Cleaning air from toxic exhausts becomes therefore one of the challenges. The global problem of air cleaning can be solved in a number of ways. We restrict our attention to one of the possible methods, the use of pulsed electron beams to clean sulfur oxides from the flue gases of power plants. Irradiation of flue gases by the increased density of pulsed electron beams permits a charges, excited particle concentration that is optical for the removal of specific toxic impurities. We present the most important results of these experiments.

  13. Diatomaceous earth and activated bauxite used as granular sorbents for the removal of sodium chloride vapor from hot flue gas

    SciTech Connect

    Lee, S.H.D.; Swift, W.M.; Johnson, I.

    1980-01-01

    Diatomaceous earth and activated bauxite were tested as granular sorbents for use as filter media in granular-bed filters for the removal of gaseous alkali metal compounds from the hot (800/sup 0/C) flue gas of PFBC. Tests were performed at atmospheric pressure, using NaCl vapor transported in relatively dry simulated flue gas of PFBC. Either a fixed-bed combustor or a high-temperature sorption test rig was used. The effects of sorbent bed temperature, superficial gas velocity, gas hourly space velocity, and NaCl-vapor concentration in flue gas on the sorption behavior of these two sorbents and their ultimate sorption capacities were determined. Both diatomaceous earth and activated bauxite were found to be very effective in removing NaCl vapor from flue gas. Preliminary cost evaluations showed that they are economically attractive as granular sorbents for cleaning alkali vapor from simulated flue gas.

  14. Proof-of concept testing of the advanced NOXSO flue gas cleanup process. Final report

    SciTech Connect

    Not Available

    1993-04-01

    The NOXSO Process uses a regenerable sorbent that removes SO{sub 2} and NO{sub x} simultaneously from flue gas. The sorbent is a stabilized {gamma}-alumina bed impregnated with sodium carbonate. The process was successfully tested at three different scales, equivalent to 0.017, 0.06 and 0.75 MW of flue gas generated from a coal-fired power plant. The Proof-of-Concept (POC) Test is the last test prior to a full-scale demonstration. A slip stream of flue gas equivalent to a 5 MW coal-fired power plant was used for the POC test. This paper summarizes the NOXSO POC plant and its test results.

  15. Process for drying calcium chloride generated in high chloride flue gas desulfurization systems

    SciTech Connect

    Gleason, R.J.; Sui, C.T.

    1982-03-30

    Some flue gas desulfurization processes applied to fuels containing high chloride concentrations are utilizing, or plan to utilize, by-product gypsum from the process stream. The utilization of such a process results in a calcium chloride buildup in the flue gas desulfurization system from fuels or water resource containing significant chlorides which interferes with the absorption and utilization of the lime or limestone reagent. In this invention, a method is used to convert the calcium chloride to a dry material by utilizing flue gas at elevated temperatures, normally found before an air preheater on steam generators used to produce power or any other conventional large size steam boilers. The monohydrate is produced at temperatures above 3500 F. By applying this drying process with a power plant system, energy consumed for this drying operation is very efficient.

  16. Flue gas cleaning with ammonia reduces SO{sub 2} and NO{sub x} emissions

    SciTech Connect

    Schulte, W.

    1996-12-31

    This paper describes the SO{sub 2} + NO{sub x} removal from power plant off-gases with the aid of ammonia. It provides a detailed explanation of the Krupp Koppers process (=AMmonia Absorbs Sulfur OXides) used for flue gas desulfurization. It also provides a detailed explanation of the combined AMASOX and NO{sub x} removal technology. The ammonium sulfate solution yielded in the scrubbing process can be supplied to a fertilizer factory for further processing or directly used as a liquid fertilizer. It is possible to process this solution into a granulated, crystalline or compacted form. In any case, the produced fertilizer complies with the regulations and standards for fertilizer suppliers. This paper discusses the equipment components for each option. The costs of three different types of flue gas cleaning processes are compared: Spray drier absorption process, lime/limestone process, Krupp Koppers-type flue gas desulfurization with ammonia (AMASOX).

  17. Flue gas desulfurization: the state of the art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of approximately 90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to approximately 250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i

  18. Critical review of mercury chemistry in flue gas.

    SciTech Connect

    Mendelsohn, M. H.; Livengood, C. D.

    2006-11-27

    Mercury (Hg) and its compounds have long been recognized as potentially hazardous to human health and the environment. Many man-made sources of mercury have been reduced in recent years through process changes and control measures. However, emissions of mercury from coal-fired power plants, while exceedingly dilute by the usual pollution standards, still constitute a major source when considered in the aggregate. Concerns over those emissions and the prospect of impending emissions regulations have led to a wide range of research projects dealing with the measurement and control of mercury in flue gas. This work has made considerable progress in improving the understanding of mercury emissions and their behavior, but inconsistencies and unexpected results have also shown that a better understanding of mercury chemistry is needed. To develop a more complete understanding of where additional research on mercury chemistry is needed, the U.S. Department of Energy (DOE) asked Argonne National Laboratory (Argonne) to conduct a critical review of the available information as reported in the technical literature. The objectives were to summarize the current state of the art of chemistry knowledge, identify significant knowledge gaps, and recommend future research to resolve those gaps. An initial evaluation of potential review topics indicated that the scope of the review would need to be limited and focused on the most important topics relative to mercury control. To aid in this process, Argonne developed a brief survey that was circulated to researchers in the field who could help identify and prioritize the many aspects of the problem. The results of the survey were then used to design and guide a highly focused literature search that identified key papers for analysis. Each paper was reviewed, summarized, and evaluated for the relevance and quality of the information presented. The results of that work provided the basis for conclusions regarding the state of knowledge

  19. Flue gas desulfurization: the state of the art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of approximately 90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to approximately 250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i

  20. Low NOx Combustion of DME by Means of Flue Gas Recirculation

    NASA Astrophysics Data System (ADS)

    Matsumoto, Ryosuke; Ozawa, Mamoru; Terada, Shinya; Iio, Takenori

    This study focuses on the fundamental characteristics of DME (Dimethyl Ether) combustion aiming at development of low-NOx combustion technology with flue gas recirculation, FGR. The flue gas is recirculated into the combustion chamber to reduce the oxygen concentration and to suppress the combustion gas temperature, so that NOx emission is significantly reduced. The fuel gas recirculation at high mixing ratio, however, may lead to unstable combustion of conventional fuels, methane or city gas. On the other hand, DME has very high potential of applicability for the flue gas recirculation even at high mixing ratio because of its high burning velocity and low ignition temperature. Combustion tests were conducted with laboratory-scale 11kW combustor. The maximum FGR ratio is 85% at the initial air ratio of 1.5 with preheated diluted air about 600K. The NOx emission reduced to 13ppm at 0%-O2, which corresponds to about 9% of NOx emission at FGR=0%. The stable combustion is sustained even in the low oxygen concentration by preheating diluted-air up to near the auto-ignition temperature of DME. Finally, the effect of the flue gas recirculation on the NOx and CO emission is discussed with reference to the industrial-scale water-tube boilers.

  1. State-of-the-art review of nitrogen and flue gas flooding in enhanced oil recovery. Final report

    SciTech Connect

    Anada, H.R.

    1980-12-01

    This report provides a review of technical publications and patents in the field of nitrogen and flue gas flooding in Enhanced Oil Recovery (EOR). The physical and chemical characteristics of nitrogen and flue gas are provided with some comparisons with CO/sub 2/ related to EOR operations. Experimental research and field based activities using nitrogen and flue gas are briefly summarized. Cost data for generation of nitrogen and flue gases are provided. Nitrogen and flue gas costs are approximately one third to one half that of CO/sub 2/. The low cost of production and its non-corrosive nature are advantages of using nitrogen, whereas the higher miscibility pressure requirement is a disadvantage. Nitrogen flooding does not work well with low API gravity crudes. Miscible displacement with nitrogen seems promising for oils containing solution gas. Flue gas flooding can be applied to low API gravity crude reservoirs. However, flue gas flooding creates operating problems due to its corrosive nature. The report provides a discussion on process and reservoir parameters that affect nitrogen and/or flue gas flooding in EOR. A bibliography of related literature is provided in the appendices.

  2. STUDY OF THE EFFECT OF CHLORINE ADDITION ON MERCURY OXIDATION BY SCR CATALYST UNDER SIMULATED SUBBITUMINOUS COAL FLUE GAS

    EPA Science Inventory

    An entrained flow reactor is used to study the effect of addition of chlorine-containing species on the oxidation of elemental mercury (Hgo)by a selective catalytic reduction (SCR) catalyst in simulated subbituminous coal combustion flue gas. The combustion flue gas was doped wit...

  3. Hydrophobic pillared square grids for selective removal of CO2 from simulated flue gas.

    PubMed

    Elsaidi, Sameh K; Mohamed, Mona H; Schaef, Herbert T; Kumar, Amrit; Lusi, Matteo; Pham, Tony; Forrest, Katherine A; Space, Brian; Xu, Wenqian; Halder, Gregory J; Liu, Jun; Zaworotko, Michael J; Thallapally, Praveen K

    2015-11-01

    Capture of CO2 from flue gas is considered to be a feasible approach to mitigate the effects of anthropogenic emission of CO2. Herein we report that an isostructural family of metal organic materials (MOMs) of general formula [M(linker)2(pillar)], linker = pyrazine, pillar = hexaflourosilicate and M = Zn, Cu, Ni and Co exhibits highly selective removal of CO2 from dry and wet simulated flue gas. Two members of the family, M = Ni and Co, SIFSIX-3-Ni and SIFSIX-3-Co, respectively, are reported for the first time and compared with the previously reported Zn and Cu analogs.

  4. The effect of water spray upon incineration flue gas clean-up

    NASA Astrophysics Data System (ADS)

    Wang, Haigang; Li, Bin; Liu, Shi; Pan, Zhonggang; Yan, Guizhang

    2000-06-01

    The existence of liquid water was found very important in incineration flue gas clean-up systems for enhancing the absorption of acid components contained. In a newly developed incineration flue gas clean-up tower, which works in a semi-dry mode, the water is injected in the form of spray to maximum its contact surface with the gas. The criteria for the design of the water nozzles would be high water concentration but no liquid impinging on the solid wall and complete evaporation inside the tower. In order to optimize the atomizer design, the effects of the spray type (hollow or solid cone), their initial droplet size distribution and water flow rate on the performance of the acid gas absorption were investigated. The liquid behaviour was studied with a fluid dynamic simulation code, and the overall performance was checked experimentally. This paper presents the use of a commercial CFD code, FLUENT, and some modifications made during such investigation. The modification includes the viscosity of the flue gas defined as a function of the temperature, and the initial mass fraction of different droplet size group described with an exponential distribution formula of Rosin-Rammler. The investigation results (the optimal spray parameters) were used to guide the water nozzle design. The general performance of the flue gas clean-up system measured during the plant operation complied with the design criteria.

  5. Recovery and recycling of limestone in LEC flue gas desulfurization

    SciTech Connect

    Gardner, N.C.; Adler, R.J.; Lin, Y.C.; Unger, M.E.; Lux, K.W. )

    1992-03-01

    Prudich et al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases. Sulfates and sulfites deposit on the surfaces of the particles, limiting their utilization to about 20%. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economic costs derive from small equipment, simplicity, and low sorbent cost. Our research concentrates on selecting and testing on a laboratory scale suitable candidate dry and wet grinding methods for recovering limestone in LEC flue from desulfurization. A wet grinding method based on the impeller fluidizer, a new type of slurry processor, receives special attention. The impeller fluidizer is a dosed cylindrical vessel with an impeller at one end. It combines the operations of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry.

  6. [Progress in biofixation of CO2 from combustion flue gas by microalgae].

    PubMed

    Zhang, Yixin; Zhao, Bingtao; Xiong, Kaibin; Zhang, Zhongxiao; Hao, Xiaohong; Liu, Tao

    2011-02-01

    Global warming caused by the increasing CO2 concentration in atmosphere is a serious problem in the international political, economic, scientific and environmental fields in recent years. Intensive carbon dioxide capture and storage (CCS) technologies have been developed for a feasible system to remove CO2 from industrial exhaust gases especially for combustion flue gas. In these technologies, the biofixation of CO2 by microalgae has the potential to diminish CO2 and produce the biomass. In this review, the current status focusing on biofixation of CO2 from combustion flue gases by microalgae including the selection of microalgal species and effect of flue gas conditions, the development of high efficient photobioreactor and the application of microalgae and its biomass product were reviewed and summarized. Finally, the perspectives of the technology were also discussed.

  7. Analytical methods and monitoring system for E-beam flue gas treatment process

    NASA Astrophysics Data System (ADS)

    Licki, J.; Chmielewski, A. G.; Iller, E.; Zakrzewska-Trznadel, G.; Tokunaga, O.; Hashimoto, S.

    1998-06-01

    The results of reliable and precise measurement of gas composition in different key points of e-beam installation are necessary for its proper operation and control. Only the composition of flue gas coming into installation is adequate to composition of flue gas emitted from coal-fired boiler. At other points of e-b installation the gas composition is strongly modified by process conditions therefore specific measuring system (sampling and conditioning system and set of gas analyzers) for its determination are required. In the paper system for gas composition measurement at inlet and outlet of e-b installation are described. Process parameters are continuously monitoring by CEM system and occasionally by the grab sample system. Both system have been tested at pilot plant at EPS Kawȩczyn.

  8. Carbon dioxide absorber and regeneration assemblies useful for power plant flue gas

    DOEpatents

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2012-11-06

    Disclosed are apparatus and method to treat large amounts of flue gas from a pulverized coal combustion power plant. The flue gas is contacted with solid sorbents to selectively absorb CO.sub.2, which is then released as a nearly pure CO.sub.2 gas stream upon regeneration at higher temperature. The method is capable of handling the necessary sorbent circulation rates of tens of millions of lbs/hr to separate CO.sub.2 from a power plant's flue gas stream. Because pressurizing large amounts of flue gas is cost prohibitive, the method of this invention minimizes the overall pressure drop in the absorption section to less than 25 inches of water column. The internal circulation of sorbent within the absorber assembly in the proposed method not only minimizes temperature increases in the absorber to less than 25.degree. F., but also increases the CO.sub.2 concentration in the sorbent to near saturation levels. Saturating the sorbent with CO.sub.2 in the absorber section minimizes the heat energy needed for sorbent regeneration. The commercial embodiments of the proposed method can be optimized for sorbents with slower or faster absorption kinetics, low or high heat release rates, low or high saturation capacities and slower or faster regeneration kinetics.

  9. Adsorption separation of carbon dioxide from flue gas by a molecularly imprinted adsorbent.

    PubMed

    Zhao, Yi; Shen, Yanmei; Ma, Guoyi; Hao, Rongjie

    2014-01-01

    CO2 separation by molecularly imprinted adsorbent from coal-fired flue gas after desulfurization system has been studied. The adsorbent was synthesized by molecular imprinted technique, using ethanedioic acid, acrylamide, and ethylene glycol dimethacrylate as the template, functional monomer, and cross-linker, respectively. According to the conditions of coal-fired flue gas, the influencing factors, including adsorption temperature, desorption temperature, gas flow rate, and concentrations of CO2, H2O, O2, SO2, and NO, were studied by fixed bed breakthrough experiments. The experimental conditions were optimized to gain the best adsorption performance and reduce unnecessary energy consumption in future practical use. The optimized adsorption temperature, desorption temperature, concentrations of CO2, and gas flow rate are 60 °C, 80 °C, 13%, and 170 mL/min, respectively, which correspond to conditions of practical flue gases to the most extent. The CO2 adsorption performance was nearly unaffected by H2O, O2, and NO in the flue gas, and was promoted by SO2 within the emission limit stipulated in the Chinese emission standards of air pollutants for a thermal power plant. The maximum CO2 adsorption capacity, 0.57 mmol/g, was obtained under the optimized experimental conditions, and the SO2 concentration was 150 mg/m(3). The influence mechanisms of H2O, O2, SO2, and NO on CO2 adsorption capacity were investigated by infrared spectroscopic analysis. PMID:24410306

  10. Flue gas carbon dioxide sequestration during water softening with ion-exchange fibers

    SciTech Connect

    Greenleaf, J.E.; SenGupta, A.K.

    2009-06-15

    This study examines the use of ion-exchange fibers (IX fibers) to permanently sequester carbon dioxide present in flue gas into an aqueous phase as calcium or magnesium alkalinity while concurrently softening hard water. The only process inputs besides carbon dioxide (or flue gas) are snowmelt (or rainwater); no other chemicals are required for the regeneration of the IX fibers. Importantly, the process is not energy intensive and carbon dioxide does not need to be compressed to excessive pressures (>150 psi) for efficient use. Sources of carbon dioxide do not require concentration and, therefore, the use of raw flue gas (similar to 17% CO{sub 2}) is feasible with the rate of sequestration governed only by the partial pressure of carbon dioxide. While valid for flue gas obtained from any combustion process (e.g., coal, oil, natural gas, etc.), emissions from oil or gas combustion may be more appropriate for use in the described process due to the absence of mercury and particulates. It should also be noted that the presence of sulfur dioxide in flue gas would not adversely affect the process and may even enhance regeneration efficiency. The only product of the proposed process is an environmentally benign regenerant stream containing calcium and/or magnesium alkalinity. The unique property of IX fibers that makes the proposed process both environmentally sustainable and economically feasible is amenability to efficient regeneration with carbon dioxide and harvested snowmelt. Low intraparticle diffusional resistance is the underlying reason why IX fibers are amenable to efficient regeneration using snowmelt sparged with carbon dioxide; 95% calcium recovery was attained at a CO{sub 2} partial pressure of 6.8 atm. The energy balance for a typical electric utility shows that up to 1% of carbon dioxide emitted during combustion would be sequestered in the softening process.

  11. A novel carbon-based process for flue-gas cleanup. Final report

    SciTech Connect

    Gangwal, S.K.; Howe, G.B.; McMichael, W.J.; Spivey, J.J.

    1993-10-01

    A low-temperature process employing activated carbon-based catalysts and operating downstream of the electrostatic precipitator (ESP) was evaluated jointly by Research Triangle Institute (RTI) and the University of Waterloo (Waterloo). The RTI-Waterloo process was projected to be capable of removing more than 95% SO{sub 2} and 75% NO{sub x }from coal combustion flue gas. In the process, the flue gas leaving the ESP is first cooled to approximately 100{degree}C. The SO{sub 2} is then catalytically oxidized to SO{sub 3} which is removed as medium-strength sulfuric acid in a series of periodically flushed trickle-bed reactors containing an activated carbon-based catalyst. The SO{sub 2}-free gas is then reheated to approximately 150{degree}C and NH{sub 3} is injected into the gas stream. It is then passed over a fixed bed of another activated carbon-based catalyst to reduce the NO{sub x} to N{sub 2} and H{sub 2}O. The clean flue gas is then vented to the stack. The feasibility of the process has been demonstrated in laboratory-scale experiments using simulated flue gas. Catalysts have been identified that gave the required performance for SO{sub 2} and NO{sub x} removal with <25 ppM NH{sub 3} slip. Potential for producing up to 10 N sulfuric acid by periodically flushing the SO{sub 2} removal reactor and further concentration to industrial strength 93.17% sulfuric acid was also demonstrated. Using the results of the experimental work, an engineering evaluation was conducted. Cost for the RTI-Waterloo process was competitive with conventional selective catalytic reduction (SCR) -- flue gas desulfurization (FGD) process and other emerging combined SO{sub 2}/NO{sub x} removal processes.

  12. Method of reducing NO/sub x/ component of flue gas in heating coking ovens, and an arrangement of coking oven for carrying out the method

    SciTech Connect

    Janicka, J.; Jakobi, W.; Durselen, H.; Meyer, G.

    1987-11-03

    This patent describes a method of reducing NO/sub x/ component of flue gas produced in the flame of a coking oven of the type having vertical heating flues cooperating in pairs of flamed and non-flamed flues, the flamed heating flues including inlets for rich gas, primary air and lean gas arranged at the bottom region of the flues to provide a low level combustion stage, and further including inlets for secondary air and secondary lean gas arranged above the low level combustion stage to provide a high level combustion stage, partitions separating the flamed and non-flamed heating flues in respective pairs having a top opening for recirculating flue gas from the flamed flue to the non-flamed one, and a bottom opening for mixing a branch current of the recirculating flue gas with the supplied primary air and rich and lean gases in the flamed flue. It consists of a. adjusting the recirculation current rate, namely the volume ratio of the recirculated flue gas branch current to the flue gas current without recirculation, to amount between 20% and 50%; b. adjusting the combustion stage ratio, namely the volume ratio of the supplied primary air in the low level combustion stage to the supplied secondary in the high level combustion stage to an amount between 40% and 70%; and c. arranging the high level combustion stage between 35% and 55% of the height of the heating flues.

  13. The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

    SciTech Connect

    Hsu, F.E.; Hedenhag, J.G.; Marchant, S.K.; Pukanic, G.W.; Norwood, V.M.; Burnett, T.A.

    1997-12-31

    AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

  14. An inverse method for flue gas shielded metal surface temperature measurement based on infrared radiation

    NASA Astrophysics Data System (ADS)

    Zhang, B.; Xu, C. L.; Wang, S. M.

    2016-07-01

    The infrared temperature measurement technique has been applied in various fields, such as thermal efficiency analysis, environmental monitoring, industrial facility inspections, and remote temperature sensing. In the problem of infrared measurement of the metal surface temperature of superheater surfaces, the outer wall of the metal pipe is covered by radiative participating flue gas. This means that the traditional infrared measurement technique will lead to intolerable measurement errors due to the absorption and scattering of the flue gas. In this paper, an infrared measurement method for a metal surface in flue gas is investigated theoretically and experimentally. The spectral emissivity of the metal surface, and the spectral absorption and scattering coefficients of the radiative participating flue gas are retrieved simultaneously using an inverse method called quantum particle swarm optimization. Meanwhile, the detected radiation energy simulated using a forward simulation method (named the source multi-flux method) is set as the input of the retrieval. Then, the temperature of the metal surface detected by an infrared CCD camera is modified using the source multi-flux method in combination with these retrieved physical properties. Finally, an infrared measurement system for metal surface temperature is built to assess the proposed method. Experimental results show that the modified temperature is closer to the true value than that of the direct measured temperature.

  15. Comparison of soil applied flue gas desulfurization (FGD) and agricultural gypsum on soil physical properties

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Gypsum can come from different sources. Agricultural gypsum is typically mined and used to supply calcium to crops. Flue gas desulfurization (FGD) gypsum is a by-product of coal power plants. Although their chemical formulas are the same, different trace elements and materials are present in them....

  16. Investigation Of A Mercury Speciation Technique For Flue Gas Desulfurization Materials

    EPA Science Inventory

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to bene...

  17. ASSESSING AS, HG AND SE SPECIATION AND TRANSPORT IN FLUE GAS DESULPHURIZATION MATERIAL AND DRYWALL

    EPA Science Inventory

    The risk associated with the reuse of flue gas desulphurization (FGD) material in drywall manufacture is largely determined by the distribution or mineralogical fractionation of mercury(Hg), arsenic (As) and selenium (Se). During coal combustion, FGD material is enriched in volat...

  18. Localized corrosion of stainless steels and nickel alloys in flue gas desulfurization environments

    SciTech Connect

    Phull, B.S.; Lee, T.S.

    1986-08-01

    The results of a planned interval test of 90 days duration in a model flue gas desulfurization system are discussed. Tests were conducted in a high chloride, limestone slurry-based environment containing fluoride and flyash. Corrosion in absorber and outlet duct zones is outlined in terms of relative tendencies of localized corrosion propagation for six alloys.

  19. Decreasing phosphorus loss in tile-drained landscapes using flue gas desulfurization gypsum

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Elevated phosphorus (P) loading from agricultural non-point source pollution continues to impair inland waterbodies throughout the world. The application of flue gas desulfurization (FGD) gypsum to agricultural fields has been suggested to decrease P loading because of its high calcium content and P...

  20. Flue gas desulfurization gypsum: Its effectiveness as an alternative bedding material for broiler production

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flue gas desulfurization gypsum (FGDG) may be a viable low-cost alternative bedding material for broiler production. In order to evaluate FGD gypsum’s viability, three consecutive trials were conducted to determine its influence on live performance (body weight, feed consumption, feed efficiency, an...

  1. Flue gas conditioning for enhanced collection of fine particles in ESPs

    SciTech Connect

    Bustard, C.J.; Baldrey, K.E.; Durham, M.D.; Martin, C.E.

    1997-12-31

    Extensive studies on the emission and control of air toxics by the Electric Power Research Institute shows that most of the solid phase particulate air toxics can be controlled by the existing particulate collectors, such as electrostatic precipitators (ESP) and baghouses. However, there are still many particulate control devices that are not performing at optimum levels because of design flaws or changes in the type of coal fired. One area that has a long history of emission problems are ESPs that operate above 400 F. At these high temperatures, conventional flue gas conditioning is inefficiency or ineffective. With Department of Energy funding, a new flue gas conditioning technology was developed by ADA Technologies, Inc. that is effective at high temperatures. This technology is especially important for hot-side ESPs and cold-side ESPs that operate above 375 F. For hot-side ESPs, ADA`s flue gas conditioning agent reduces the surface resistivity of the particulate layer on the collection plates. This overcomes the detrimental effects of sodium depletion and permits the ESP to operate at designed power levels. For high temperature cold-side ESPs, conditioning reduces resistivity of particles in the flue gas which increases the efficiency of their collection. Results from several full-scale demonstrations lasting two weeks to six weeks will be presented. These will include ESPs collecting flyash from Powder River Basin, low sulfur eastern, and a blend of coals. It is anticipated that results from testing at oil refineries will also be available.

  2. Novel Application of Carbonate Fuel Cell for Capturing Carbon Dioxide from Flue Gas Streams

    SciTech Connect

    Jolly, Stephen; Ghezel-Ayagh, Hossein; Willman, Carl; Patel, Dilip; DiNitto, M.; Marina, Olga A.; Pederson, Larry R.; Steen, William A.

    2015-09-30

    To address concerns about climate change resulting from emission of CO2 by coal-fueled power plants, FuelCell Energy, Inc. has developed the Combined Electric Power and Carbon-dioxide Separation (CEPACS) system concept. The CEPACS system utilizes Electrochemical Membrane (ECM) technology derived from the Company’s Direct FuelCell® products. The system separates the CO2 from the flue gas of other plants and produces electric power using a supplementary fuel. FCE is currently evaluating the use of ECM to cost effectively separate CO2 from the flue gas of Pulverized Coal (PC) power plants under a U.S. Department of Energy contract. The overarching objective of the project is to verify that the ECM can achieve at least 90% CO2 capture from the flue gas with no more than 35% increase in the cost of electricity. The project activities include: 1) laboratory scale operational and performance tests of a membrane assembly, 2) performance tests of the membrane to evaluate the effects of impurities present in the coal plant flue gas, in collaboration with Pacific Northwest National Laboratory, 3) techno-economic analysis for an ECM-based CO2 capture system applied to a 550 MW existing PC plant, in partnership with URS Corporation, and 4) bench scale (11.7 m2 area) testing of an ECM-based CO2 separation and purification system.

  3. Production of activated char from Illinois coal for flue gas cleanup

    USGS Publications Warehouse

    Lizzio, A.A.; DeBarr, J.A.; Kruse, C.W.

    1997-01-01

    Activated chars were produced from Illinois coal and tested in several flue gas cleanup applications. High-activity chars that showed excellent potential for both SO2 and NOx removal were prepared from an Illinois No. 2 bituminous coal. The SO2 (120 ??C) and NOx (25 ??C) removal performance of one char compared favorably with that of a commercial activated carbon (Calgon Centaur). The NOx removal performance of the same char at 120 ??C exceeded that of the Centaur carbon by more than 1 order of magnitude. Novel char preparation methods were developed including oxidation/thermal desorption and hydrogen treatments, which increased and preserved, respectively, the active sites for SO2 and NOx adsorption. The results of combined SO2/NOx removal tests, however, suggest that SO2 and NOx compete for similar adsorption sites and SO2 seems to be more strongly adsorbed than NO. A low-activity, low-cost char was also developed for cleanup of incinerator flue gas. A three-step method involving coal preoxidation, pyrolysis, and CO2 activation was used to produce the char from Illinois coal. Five hundred pounds of the char was tested on a slipstream of flue gas from a commercial incinerator in Germany. The char was effective in removing >97% of the dioxins and furans present in the flue gas; mercury levels were below detectable limits.

  4. MSW oxy-enriched incineration technology applied in China: combustion temperature, flue gas loss and economic considerations.

    PubMed

    Fu, Zhe; Zhang, Shihong; Li, Xiangpeng; Shao, Jingai; Wang, Ke; Chen, Hanping

    2015-04-01

    To investigate the application prospect of MSW oxy-enriched incineration technology in China, the technical and economical analyses of a municipal solid waste (MSW) grate furnace with oxy-fuel incineration technology in comparison to co-incineration with coal are performed. The rated capacity of the grate furnace is 350 tonnes MSW per day. When raw MSW is burned, the amount of pure oxygen injected should be about 14.5 wt.% under 25% O2 oxy-fuel combustion conditions with the mode of oxygen supply determined by the actual situation. According to the isothermal combustion temperature (Ta), the combustion effect of 25% O2 oxy-enriched incineration (α = 1.43) is identical with that of MSW co-incineration with 20% mass ratio of coal (α = 1.91). However, the former is better than the latter in terms of plant cost, flue gas loss, and environmental impact. Despite the lower costs of MSW co-incineration with mass ratio of 5% and 10% coal (α = 1.91), 25% O2 oxy-enriched incineration (α = 1.43) is far more advantageous in combustion and pollutant control. Conventional combustion flue gas loss (q2) for co-incineration with 0% coal, 20% coal, 10% coal, 5% coal are around 17%, 13%, 14% and 15%, respectively, while that under the condition of 25% O2 oxy-enriched combustion is approximately 12% (α = 1.43). Clearly, q2 of oxy-enriched incineration is less than other methods under the same combustion conditions. High moisture content presents challenges for MSW incineration, therefore it is necessary to dry MSW prior to incineration, and making oxy-enriched incineration technology achieves higher combustion temperature and lower flue gas loss. In conclusion, based on technical and economical analysis, MSW oxy-enriched incineration retains obvious advantages and demonstrates great future prospects for MSW incineration in China.

  5. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Zhao, Suwei; Chen, Changhe; Qi, Haiying

    2008-03-01

    Semidry flue gas desulfurization with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH)2 content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH)2 particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH)2 particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH)2 particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray.

  6. [Characteristics and mechanism of sodium removal by the synergistic action of flue gas and waste solid].

    PubMed

    Yi, Yuan-Rong; Han, Min-Fang

    2012-07-01

    The carbon dioxide (CO2) in flue gas was used to remove the sodium in the red mud (RM) , a kind of alkaline solid waste generated during alumina production. The reaction characteristics and mechanism of sodium removal by the synergistic action of CO2 and RM were studied with different medium pH, reaction time and temperature. It was demonstrated that the remove of sodium by RM was actually the result of the synergistic action of sodium-based solid waste in RM with the CO2-H2O and OH(-)-CO2 systems. The sodium removal efficiency was correlated with pH, reaction temperature and time. The characteristics of RM before and after sodium removal were analyzed using X-ray diffractometer (XRD) and scanning electron microscope (SEM), and the results showed that the alkaline materials in the red mud reacted with CO2 and the sodium content in solid phases decreased significantly after reaction. The sodium removal efficiency could reach up to 70% with scientific procedure. The results of this research will offer an efficient way for low-cost sodium removal.

  7. Possibilities of mercury removal in the dry flue gas cleaning lines of solid waste incineration units.

    PubMed

    Svoboda, Karel; Hartman, Miloslav; Šyc, Michal; Pohořelý, Michael; Kameníková, Petra; Jeremiáš, Michal; Durda, Tomáš

    2016-01-15

    Dry methods of the flue gas cleaning (for HCl and SO2 removal) are useful particularly in smaller solid waste incineration units. The amount and forms of mercury emissions depend on waste (fuel) composition, content of mercury and chlorine and on the entire process of the flue gas cleaning. In the case of high HCl/total Hg molar ratio in the flue gas, the majority (usually 70-90%) of mercury is present in the form of HgCl2 and a smaller amount in the form of mercury vapors at higher temperatures. Removal of both main forms of mercury from the flue gas is dependent on chemical reactions and sorption processes at the temperatures below approx. 340 °C. Significant part of HgCl2 and a small part of elemental Hg vapors can be adsorbed on fly ash and solid particle in the air pollution control (APC) processes, which are removed in dust filters. Injection of non-impregnated active carbon (AC) or activated lignite coke particles is able to remove mainly the oxidized Hg(2+) compounds. Vapors of metallic Hg(o) are adsorbed relatively weakly. Much better chemisorption of Hg(o) together with higher sorbent capacity is achieved by AC-based sorbents impregnated with sulfur, alkali poly-sulfides, ferric chloride, etc. Inorganic sorbents with the same or similar chemical impregnation are also applicable for deeper Hg(o) removal (over 85%). SCR catalysts convert part of Hg(o) into oxidized compounds (HgO, HgCl2, etc.) contributing to more efficient Hg removal, but excess of NH3 has a negative effect. Both forms, elemental Hg(o) and HgCl2, can be converted into HgS particles by reacting with droplets/aerosol of poly-sulfides solutions/solids in flue gas. Mercury captured in the form of water insoluble HgS is more advantageous in the disposal of solid waste from APC processes. Four selected options of the dry flue gas cleaning with mercury removal are analyzed, assessed and compared (in terms of efficiency of Hg-emission reduction and costs) with wet methods and retrofits for more

  8. Possibilities of mercury removal in the dry flue gas cleaning lines of solid waste incineration units.

    PubMed

    Svoboda, Karel; Hartman, Miloslav; Šyc, Michal; Pohořelý, Michael; Kameníková, Petra; Jeremiáš, Michal; Durda, Tomáš

    2016-01-15

    Dry methods of the flue gas cleaning (for HCl and SO2 removal) are useful particularly in smaller solid waste incineration units. The amount and forms of mercury emissions depend on waste (fuel) composition, content of mercury and chlorine and on the entire process of the flue gas cleaning. In the case of high HCl/total Hg molar ratio in the flue gas, the majority (usually 70-90%) of mercury is present in the form of HgCl2 and a smaller amount in the form of mercury vapors at higher temperatures. Removal of both main forms of mercury from the flue gas is dependent on chemical reactions and sorption processes at the temperatures below approx. 340 °C. Significant part of HgCl2 and a small part of elemental Hg vapors can be adsorbed on fly ash and solid particle in the air pollution control (APC) processes, which are removed in dust filters. Injection of non-impregnated active carbon (AC) or activated lignite coke particles is able to remove mainly the oxidized Hg(2+) compounds. Vapors of metallic Hg(o) are adsorbed relatively weakly. Much better chemisorption of Hg(o) together with higher sorbent capacity is achieved by AC-based sorbents impregnated with sulfur, alkali poly-sulfides, ferric chloride, etc. Inorganic sorbents with the same or similar chemical impregnation are also applicable for deeper Hg(o) removal (over 85%). SCR catalysts convert part of Hg(o) into oxidized compounds (HgO, HgCl2, etc.) contributing to more efficient Hg removal, but excess of NH3 has a negative effect. Both forms, elemental Hg(o) and HgCl2, can be converted into HgS particles by reacting with droplets/aerosol of poly-sulfides solutions/solids in flue gas. Mercury captured in the form of water insoluble HgS is more advantageous in the disposal of solid waste from APC processes. Four selected options of the dry flue gas cleaning with mercury removal are analyzed, assessed and compared (in terms of efficiency of Hg-emission reduction and costs) with wet methods and retrofits for more

  9. A component prediction method for flue gas of natural gas combustion based on nonlinear partial least squares method.

    PubMed

    Cao, Hui; Yan, Xingyu; Li, Yaojiang; Wang, Yanxia; Zhou, Yan; Yang, Sanchun

    2014-01-01

    Quantitative analysis for the flue gas of natural gas-fired generator is significant for energy conservation and emission reduction. The traditional partial least squares method may not deal with the nonlinear problems effectively. In the paper, a nonlinear partial least squares method with extended input based on radial basis function neural network (RBFNN) is used for components prediction of flue gas. For the proposed method, the original independent input matrix is the input of RBFNN and the outputs of hidden layer nodes of RBFNN are the extension term of the original independent input matrix. Then, the partial least squares regression is performed on the extended input matrix and the output matrix to establish the components prediction model of flue gas. A near-infrared spectral dataset of flue gas of natural gas combustion is used for estimating the effectiveness of the proposed method compared with PLS. The experiments results show that the root-mean-square errors of prediction values of the proposed method for methane, carbon monoxide, and carbon dioxide are, respectively, reduced by 4.74%, 21.76%, and 5.32% compared to those of PLS. Hence, the proposed method has higher predictive capabilities and better robustness. PMID:24772020

  10. A component prediction method for flue gas of natural gas combustion based on nonlinear partial least squares method.

    PubMed

    Cao, Hui; Yan, Xingyu; Li, Yaojiang; Wang, Yanxia; Zhou, Yan; Yang, Sanchun

    2014-01-01

    Quantitative analysis for the flue gas of natural gas-fired generator is significant for energy conservation and emission reduction. The traditional partial least squares method may not deal with the nonlinear problems effectively. In the paper, a nonlinear partial least squares method with extended input based on radial basis function neural network (RBFNN) is used for components prediction of flue gas. For the proposed method, the original independent input matrix is the input of RBFNN and the outputs of hidden layer nodes of RBFNN are the extension term of the original independent input matrix. Then, the partial least squares regression is performed on the extended input matrix and the output matrix to establish the components prediction model of flue gas. A near-infrared spectral dataset of flue gas of natural gas combustion is used for estimating the effectiveness of the proposed method compared with PLS. The experiments results show that the root-mean-square errors of prediction values of the proposed method for methane, carbon monoxide, and carbon dioxide are, respectively, reduced by 4.74%, 21.76%, and 5.32% compared to those of PLS. Hence, the proposed method has higher predictive capabilities and better robustness.

  11. A Component Prediction Method for Flue Gas of Natural Gas Combustion Based on Nonlinear Partial Least Squares Method

    PubMed Central

    Cao, Hui; Yan, Xingyu; Li, Yaojiang; Wang, Yanxia; Zhou, Yan; Yang, Sanchun

    2014-01-01

    Quantitative analysis for the flue gas of natural gas-fired generator is significant for energy conservation and emission reduction. The traditional partial least squares method may not deal with the nonlinear problems effectively. In the paper, a nonlinear partial least squares method with extended input based on radial basis function neural network (RBFNN) is used for components prediction of flue gas. For the proposed method, the original independent input matrix is the input of RBFNN and the outputs of hidden layer nodes of RBFNN are the extension term of the original independent input matrix. Then, the partial least squares regression is performed on the extended input matrix and the output matrix to establish the components prediction model of flue gas. A near-infrared spectral dataset of flue gas of natural gas combustion is used for estimating the effectiveness of the proposed method compared with PLS. The experiments results show that the root-mean-square errors of prediction values of the proposed method for methane, carbon monoxide, and carbon dioxide are, respectively, reduced by 4.74%, 21.76%, and 5.32% compared to those of PLS. Hence, the proposed method has higher predictive capabilities and better robustness. PMID:24772020

  12. Boltzmann Equation Analysis Of Electron Swarms For Non Thermal Flue Gas Discharge Modeling

    NASA Astrophysics Data System (ADS)

    Yousfi, M.

    1997-10-01

    The aim of this presentation is to give an overview on the electron swarm development in the flue gas mixture discharges involving N2, O2, H2O and CO2. The corresponding electron basic data needed for the non thermal plasma device for pollution control are given in typical flue gases from Boltzmann equation solution including the dominant collision processes (elastic, inelastic and super-elastic). These data are first the electron-molecule collision cross sections for each gas of the mixture and then the transport and reaction coefficients of electron swarms in the gas mixture. The strong coupling between this electron swarm model with the different models used for the non thermal plasma device of our interest are emphasized. This concerns the electron Boltzamnn equation coupled with the charged particle (or electrical) model, the gas dynamics and also the chemical kinetics models. Some illustrative results of this coupling are then given.

  13. Incineration of animal by-products--The impact of selected parameters on the flux of flue gas enthalpy.

    PubMed

    Bujak, Janusz; Sitarz, Piotr

    2016-04-01

    This paper presents model analyses and tests of animal by-product waste thermal treatment plants. A schedule of tests was prepared, and 62,024 cases of system operation were analysed. A map/work field of the tested plant was drawn up on the basis thereof. Calculations were made following an algorithm described by Bujak (2015a) written in the VBA (Visual Basic for Application) language. The tests showed that when incinerating animal waste, the flux of physical enthalpy of the flue gas from the afterburner chamber depends on numerous design and operating parameters. The most important include the following: humidity and flux of the waste, concentration of oxygen in the flue gas in the afterburner chamber and loss of heat flux to the atmosphere through the external surfaces of the plant. Individual design and operating parameters can be selected so that the process of incineration is ensured without additional fuel. The performed analyses were verified against the actual object at the industrial scale using a meat plant that manufactures ham and processes beef, pork and poultry with a capacity of 150 tonnes/day. The production process waste included mainly bones and - in much smaller quantities - meat and bone meal, at 17 tonnes/day. The performed tests and analyses can be used to optimise the operation of the waste thermal treatment plant at the stages of design and operation.

  14. Incineration of animal by-products--The impact of selected parameters on the flux of flue gas enthalpy.

    PubMed

    Bujak, Janusz; Sitarz, Piotr

    2016-04-01

    This paper presents model analyses and tests of animal by-product waste thermal treatment plants. A schedule of tests was prepared, and 62,024 cases of system operation were analysed. A map/work field of the tested plant was drawn up on the basis thereof. Calculations were made following an algorithm described by Bujak (2015a) written in the VBA (Visual Basic for Application) language. The tests showed that when incinerating animal waste, the flux of physical enthalpy of the flue gas from the afterburner chamber depends on numerous design and operating parameters. The most important include the following: humidity and flux of the waste, concentration of oxygen in the flue gas in the afterburner chamber and loss of heat flux to the atmosphere through the external surfaces of the plant. Individual design and operating parameters can be selected so that the process of incineration is ensured without additional fuel. The performed analyses were verified against the actual object at the industrial scale using a meat plant that manufactures ham and processes beef, pork and poultry with a capacity of 150 tonnes/day. The production process waste included mainly bones and - in much smaller quantities - meat and bone meal, at 17 tonnes/day. The performed tests and analyses can be used to optimise the operation of the waste thermal treatment plant at the stages of design and operation. PMID:26926784

  15. Development of a mercury transformation model in coal combustion flue gas.

    PubMed

    Zhuang, Ye; Thompson, Jeffrey S; Zygarlicke, Christopher J; Pavlish, John H

    2004-11-01

    A bench-scale entrained-flow reactor was used to extract flue gas produced by burning a subbituminous Belle Ayr coal in a 580-MJ/h combustion system. The reactor was operated at 400 degrees, 275 degrees, and 150 degrees C with a flow rate corresponding to residence times of 0-7 s. Transformations of elemental mercury (Hg0) and total gas mercury (Hg(gas)) in the reactor were evaluated as functions of temperature and residence time. The most significant mercury transformations (Hg0 to Hg(p) and Hg0 to Hg2+) occurred at 150 degrees C, while virtually no obvious mercury transformations were observed at 275 degrees and 400 degrees C. Approximately 30% of total mercury has been oxidized at temperatures higher than 400 degrees C. A mass transfer-capacity limit model was developed to quantify in-flight mercury sorption on fly ash in flue gas at different temperatures. A more sophisticated model was developed to demonstrate not only the temperature and residence time effects but also to consider the effective surface area of fly ash and dependence of mercury vapor concentration on mercury transformations in flue gas. The reaction orders were 0.02 and 0.55 for Hg0 and Hg(gas), respectively. Only a few percent of the total surface area of the fly ash, in the range of 1%-3%, can effectively adsorb mercury vapor.

  16. Hg⁰ removal from flue gas by ionic liquid/H₂O₂.

    PubMed

    Cheng, Guangwen; Bai, Bofeng; Zhang, Qiang; Cai, Ming

    2014-09-15

    1-Alkyl-3-methylimidazolium chloride ionic liquids ([Cnmim] Cl, n=4, 6, 8) were prepared. The ionic liquid was then mixed with hydrogen peroxide (H2O2) to form an absorbent. The Hg(0) removal performance of the absorbent was investigated in a gas/liquid scrubber using simulated flue gas. It was found that the ionic liquid/H2O2 mixture was an excellent absorbent and could be used to remove Hg(0) from flue gas. When the mass ratio of H2O2 to ionic liquid was 0.5, the absorbent showed high Hg(0) removal efficiency (up to 98%). The Hg(0) removal efficiency usually increased with the absorption temperature, while decreased with the increase of alkyl chain length in ionic liquid molecule. The Hg(0) removal mechanism involved with Hg(0) oxidation by H2O2 and Hg(2+) transfer from aqueous phase to ionic liquid phase.

  17. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced.

  18. MEMBRANE PROCESS TO SEQUESTER CO2 FROM POWER PLANT FLUE GAS

    SciTech Connect

    Tim Merkel; Karl Amo; Richard Baker; Ramin Daniels; Bilgen Friat; Zhenjie He; Haiqing Lin; Adrian Serbanescu

    2009-03-31

    The objective of this project was to assess the feasibility of using a membrane process to capture CO2 from coal-fired power plant flue gas. During this program, MTR developed a novel membrane (Polaris™) with a CO2 permeance tenfold higher than commercial CO2-selective membranes used in natural gas treatment. The Polaris™ membrane, combined with a process design that uses a portion of combustion air as a sweep stream to generate driving force for CO2 permeation, meets DOE post-combustion CO2 capture targets. Initial studies indicate a CO2 separation and liquefaction cost of $20 - $30/ton CO2 using about 15% of the plant energy at 90% CO2 capture from a coal-fired power plant. Production of the Polaris™ CO2 capture membrane was scaled up with MTR’s commercial casting and coating equipment. Parametric tests of cross-flow and countercurrent/sweep modules prepared from this membrane confirm their near-ideal performance under expected flue gas operating conditions. Commercial-scale, 8-inch diameter modules also show stable performance in field tests treating raw natural gas. These findings suggest that membranes are a viable option for flue gas CO2 capture. The next step will be to conduct a field demonstration treating a realworld power plant flue gas stream. The first such MTR field test will capture 1 ton CO2/day at Arizona Public Service’s Cholla coal-fired power plant, as part of a new DOE NETL funded program.

  19. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  20. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  1. Simulation of the flue gas cleaning system of an RDF incineration power plant.

    PubMed

    Jannelli, E; Minutillo, M

    2007-01-01

    Because of the stringent pollutant emission standards introduced with the European Union guidelines for waste incineration, it is very important to optimize the flue gas cleaning systems which are able to result in a low environmental impact according to the emission limits. In this paper a thermochemical model has been proposed for the simulation of the flue gas cleaning system of an RDF incineration plant. The model simulates the operation of the flue-gas treatment section and the combustion section by using a simplified approach. The combustion includes the grate incinerator and the post-combustion chamber, while the cleaning section includes the NO(x) reduction process (urea injection) and the scrubbing of SO(2) and HCl (Ca(OH)(2) as sorbent). The modelling has been conducted by means of ASPEN PLUS code. The simulation results have been validated with the operating data. The model proposed by the authors can be a useful tool in both evaluating the efficiency of the gas cleaning system by verifying the environmental pollution of an incinerator power plant in nominal operating conditions and in forecasting the efficiency of the cleaning system in off-design operating conditions.

  2. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 10, February 17--May 31, 1993

    SciTech Connect

    Not Available

    1993-11-15

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). One of the two flue gas ducts leading from the boiler has been retrofitted with the CZD technology. The first existing ESP installed in the station is immediately behind the air preheater. The second ESP, installed about 15 years ago, is about 80 feet away from the first ESP. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2}

  3. Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

    SciTech Connect

    Devenney, Martin; Gilliam, Ryan; Seeker, Randy

    2014-06-01

    The objective of this project is to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This topical report covers Phase 2b, which is the construction phase of pilot demonstration subsystems that make up the integrated plant. The subsystems included are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant is now capable of capturing CO2 from various sources (gas and coal) and mineralizing into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The topical report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. At the end of Phase 2b, the CCMP pilot demonstration is fully ready for testing.

  4. Simulation of the flue gas cleaning system of an RDF incineration power plant.

    PubMed

    Jannelli, E; Minutillo, M

    2007-01-01

    Because of the stringent pollutant emission standards introduced with the European Union guidelines for waste incineration, it is very important to optimize the flue gas cleaning systems which are able to result in a low environmental impact according to the emission limits. In this paper a thermochemical model has been proposed for the simulation of the flue gas cleaning system of an RDF incineration plant. The model simulates the operation of the flue-gas treatment section and the combustion section by using a simplified approach. The combustion includes the grate incinerator and the post-combustion chamber, while the cleaning section includes the NO(x) reduction process (urea injection) and the scrubbing of SO(2) and HCl (Ca(OH)(2) as sorbent). The modelling has been conducted by means of ASPEN PLUS code. The simulation results have been validated with the operating data. The model proposed by the authors can be a useful tool in both evaluating the efficiency of the gas cleaning system by verifying the environmental pollution of an incinerator power plant in nominal operating conditions and in forecasting the efficiency of the cleaning system in off-design operating conditions. PMID:16750619

  5. Explaining the differential solubility of flue gas components in ionic liquids from first-principle calculations

    SciTech Connect

    Prasad, B.R.; Senapati, S.

    2009-04-15

    Flue gas is greatly responsible for acid rain formation and global warming. New generation ionic liquids (ILs) have potential in controlling the flue gas emissions, as they acquire high absorptivity for the component gases SO{sub 2}, CO{sub 2}, etc. The association of the IL-gas interactions to the absorptivity of gas molecules in ILs is, however, poorly understood. In this paper, we present a molecular level description of the interactions of ILs with SO{sub 2}, CO{sub 2}, and N{sub 2} and show its implications to the differential gas solubility. Our results indicate that the IL anion-gas interactions play a key role in deciding the gas solubility in ILs, particularly for polar gases such as SO{sub 2}. On the other hand, regular solution assumption applies to -2 solubility. In accordance with the previous theoretical and experimental findings, our results also imply that the IL anions dominate the interactions with gas molecules while the cations play a secondary role and the underlying fluid structures of the ILs remain unperturbed by the addition of gas molecules.

  6. Explaining the differential solubility of flue gas components in ionic liquids from first-principle calculations.

    PubMed

    Prasad, B Ram; Senapati, Sanjib

    2009-04-01

    Flue gas is greatly responsible for acid rain formation and global warming. New generation ionic liquids (ILs) have potential in controlling the flue gas emissions, as they acquire high absorptivity for the component gases SO(2), CO(2), etc. The association of the IL-gas interactions to the absorptivity of gas molecules in ILs is, however, poorly understood. In this paper, we present a molecular level description of the interactions of ILs with SO(2), CO(2), and N(2) and show its implications to the differential gas solubility. Our results indicate that the IL anion-gas interactions play a key role in deciding the gas solubility in ILs, particularly for polar gases such as SO(2). On the other hand, regular solution assumption applies to N(2) solubility. In accordance with the previous theoretical and experimental findings, our results also imply that the IL anions dominate the interactions with gas molecules while the cations play a secondary role and the underlying fluid structures of the ILs remain unperturbed by the addition of gas molecules.

  7. Biosequestration of atmospheric CO2 and flue gas-containing CO2 by microalgae.

    PubMed

    Cheah, Wai Yan; Show, Pau Loke; Chang, Jo-Shu; Ling, Tau Chuan; Juan, Joon Ching

    2015-05-01

    The unceasing rise of greenhouse gas emission has led to global warming and climate change. Global concern on this phenomenon has put forward the microalgal-based CO2 sequestration aiming to sequester carbon back to the biosphere, ultimately reducing greenhouse effects. Microalgae have recently gained enormous attention worldwide, to be the valuable feedstock for renewable energy production, due to their high growth rates, high lipid productivities and the ability to sequester carbon. The photosynthetic process of microalgae uses atmospheric CO2 and CO2 from flue gases, to synthesize nutrients for their growth. In this review article, we will primarily discuss the efficiency of CO2 biosequestration by microalgae species, factors influencing microalgal biomass productions, microalgal cultivation systems, the potential and limitations of using flue gas for microalgal cultivation as well as the bio-refinery approach of microalgal biomass.

  8. Adjustment of the flue gas path in small combustion appliances with regard to particulate matter reduction

    NASA Astrophysics Data System (ADS)

    Sulovcová, Katarína; Jandačka, Jozef; Nosek, Radovan

    2014-08-01

    Concentration of solid particles in ambient atmosphere is increasing in many countries nowadays. Particulate matter pollution in higher concentration has harmful impact on human and animal health. Source of particulate matter are not only industry and traffic. Small heat sources with biomass combustion, especially during winter heating season, are also significant producer of particulate matter emission. There is a huge importance to decrease quantities of solid particles which are getting into the atmosphere in every region of their production in order to decrease environmental pollution and improve air quality. The ability of flue gas emission elimination can influence future using of biomass combustion. Therefore effective and affordable solutions are searching for. The paper deals with the reduction of particulate matter in small heat source with biomass combustion by modification of geometric parameters in flue gas path.

  9. Removal of adhesive dusts from flue gas using corona discharges with spraying water.

    PubMed

    Xu, De-xuan; Zhao, Jian-wei; Ding, Yun-zheng; Ge, Wei-li

    2003-07-01

    Effective removal of adhesive and fine dusts from flue gas is very difficult. A new method of electrostatic precipitation of the corona discharges with spraying water (CDSW) was introduced. A new electrode configuration and the circulation spraying of water were employed in the method. The efficient electrostatic precipitation for adhesive and fine dusts can be accomplished without any drain water during a long operating period. The fundamental structure, discharge characteristics, mechanism of spraying and precipitation principle of the electrostatic precipitation using CDSW were described and analyzed. The V-I characteristics, spraying state, supplying water quantity, influence of temperature and clean of the electrodes were researched in series experiments. The treating effects of circulating spraying using the corona plasma at the same time of electrostatic precipitation were investigated. The fundamental theories and experimental data were proposed, in order to effectively remove the adhesive dusts from flue gas using CDSW in practice.

  10. Environmental performance of air staged combustor with flue gas recirculation to burn coal/biomass

    SciTech Connect

    Anuar, S.H.; Keener, H.M.

    1995-12-31

    The environmental and thermal performance of a 1.07 m diameter, 440 kW atmospheric fluidized bed combustor operated at 700{degrees}C-920{degrees}C and burning coal was studied. Flue gas recirculation was incorporated to enhance the thermal performance and air staging was used to control emissions of SO{sub 2}, CO, NO{sub x} and N{sub 2}O. Studies focused on the effect of excess air, firing rate, and use of sorbent on system performance. The recirculation-staging mode with limestone had the highest thermal efficiency (0.67) using the firing equation. Emission data showed that flue gas recirculation (ratio of 0.7) significantly reduced NO{sub x} emissions; and that use of limestone sorbent at a Ca/S ratio of 3 reduced SO{sub 2} emissions by 64% to approximately 0.310 g/MJ.

  11. Hydrophobic pillared square grids for selective removal of CO 2 from simulated flue gas

    SciTech Connect

    Elsaidi, Sameh K.; Mohamed, Mona H.; Schaef, Herbert T.; Kumar, Amrit; Lusi, Matteo; Pham, Tony; Forrest, Katherine A.; Space, Brian; Xu, Wenqian; Halder, Gregory J.; Liu, Jun; Zaworotko, Michael J.; Thallapally, Praveen K.

    2015-01-01

    Capture of CO2 from flue gas or air is considered as feasible way to reduce the anthropogenic emission of CO2. Herein we reported the impact of metal substitution on tuning the physicochemical properties in isostructural family of metal organic materials (MOMs) based on pyrazine as organic linker, hexaflouro silicate as anionic pillar and Zn, Cu, Ni and Co as metal centres. Two new isostructural square grid networks namely SIFSIX-3-Ni and SIFSIX-Co are fully characterized and compared with the parent Zn(II) and Cu(II). Interestingly the new Ni(II) and Co (II) analogues higher loading capacity for CO2 at 0.15 bar and higher CO2/N2 selectivity at condition relevant to flue gas separation. Our data show that a small change in the structure could lead to dramatic enhancement in the physicochemical properties of MOMs.

  12. Model predictive control of a wet limestone flue gas desulfurization pilot plant

    SciTech Connect

    Perales, A.L.V.; Ollero, P.; Ortiz, F.J.G.; Gomez-Barea, A.

    2009-06-15

    A model predictive control (MPC) strategy based on a dynamic matrix (DMC) is designed and applied to a wet limestone flue gas desulfurization (WLFGD) pilot plant to evaluate what enhancement in control performance can be achieved with respect to a conventional decentralized feedback control strategy. The results reveal that MPC can significantly improve both reference tracking and disturbance rejection. For disturbance rejection, the main control objective in WLFGD plants, selection of tuning parameters and sample time, is of paramount importance due to the fast effect of the main disturbance (inlet SO{sub 2} load to the absorber) on the most important controlled variable (outlet flue gas SO{sub 2} concentration). The proposed MPC strategy can be easily applied to full-scale WLFGD plants.

  13. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    PubMed

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  14. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    PubMed

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite. PMID:25497055

  15. Microalgae Production from Power Plant Flue Gas: Environmental Implications on a Life Cycle Basis

    SciTech Connect

    Kadam, K. L.

    2001-06-22

    Power-plant flue gas can serve as a source of CO{sub 2} for microalgae cultivation, and the algae can be cofired with coal. This life cycle assessment (LCA) compared the environmental impacts of electricity production via coal firing versus coal/algae cofiring. The LCA results demonstrated lower net values for the algae cofiring scenario for the following using the direct injection process (in which the flue gas is directly transported to the algae ponds): SOx, NOx, particulates, carbon dioxide, methane, and fossil energy consumption. Carbon monoxide, hydrocarbons emissions were statistically unchanged. Lower values for the algae cofiring scenario, when compared to the burning scenario, were observed for greenhouse potential and air acidification potential. However, impact assessment for depletion of natural resources and eutrophication potential showed much higher values. This LCA gives us an overall picture of impacts across different environmental boundaries, and hence, can help in the decision-making process for implementation of the algae scenario.

  16. Biosequestration of atmospheric CO2 and flue gas-containing CO2 by microalgae.

    PubMed

    Cheah, Wai Yan; Show, Pau Loke; Chang, Jo-Shu; Ling, Tau Chuan; Juan, Joon Ching

    2015-05-01

    The unceasing rise of greenhouse gas emission has led to global warming and climate change. Global concern on this phenomenon has put forward the microalgal-based CO2 sequestration aiming to sequester carbon back to the biosphere, ultimately reducing greenhouse effects. Microalgae have recently gained enormous attention worldwide, to be the valuable feedstock for renewable energy production, due to their high growth rates, high lipid productivities and the ability to sequester carbon. The photosynthetic process of microalgae uses atmospheric CO2 and CO2 from flue gases, to synthesize nutrients for their growth. In this review article, we will primarily discuss the efficiency of CO2 biosequestration by microalgae species, factors influencing microalgal biomass productions, microalgal cultivation systems, the potential and limitations of using flue gas for microalgal cultivation as well as the bio-refinery approach of microalgal biomass. PMID:25497054

  17. Operational experience of a commercial scale plant of electron beam purification of flue gas

    NASA Astrophysics Data System (ADS)

    Doi, Yoshitaka; Nakanishi, Ikuo; Konno, Yoshihide

    2000-03-01

    A commercial scale plant using electron beam irradiation was constructed to clean the flue gas from a coal fired thermal power plant at Chengdu in China. Operations began in September 1997 and the plant achieved its design performance with the satisfactory recovery of by-product fertilizer for agricultural use. Another commercial plant is now under construction at Nagoya, Japan and the operation will be started in November, 1999.

  18. Flue gas desulfurization and by-product treatment at Tisov power plant (Czech Republic)

    SciTech Connect

    Valbert, G.; Schneider, G.

    1998-07-01

    The FGD plant Tisovain the Czech republic is a retrofit downstream of a 100 MW lignite fired power plant. It was designed and built by L. and C. STEINMUELLER GmbH. Despite a narrow time schedule, the project was finished on time in December 1997. The major objectives of the applied limestone/gypsum process are: Minimum investment and operating costs; production and environmentally neutral disposal of a stabilized product containing the by-products fly ash, slag, gypsum and effluent. The first objective is achieved by the following new process arrangement: The flue gas is taken over from the boiler and fed directly into a wet scrubber for absorptive removal of the acid gases SO{sub 2}, HCl and HF. The cleaned flue gas is vented into the atmosphere without reheating by means of a wet stack which is arranged on top of the scrubber. By the described arrangement, a heat exchanger for cooling/heating of the flue gas is not required. No ductwork for connecting scrubber and stack is needed. Furthermore, the pressure drop across the FGD plant is minimized and allows the use of the already existing flue gas fans. Based on Steinmueller's experience with various limestone qualities, the powdered limestone supplied to the plant is milled once more on site. Thereby the reactivity of the limestone is enhanced resulting in low power consumption for the required plant performance. The second objective is achieved as follows: A part of the scrubbing liquid is continuously bled off as the underflow of a hydrocyclone station in order to remove the gypsum produced in the scrubber. A further dewatering of the gypsum does not take place. Instead, the effluent is mixed with fly ash and slag. As an additive, lime slaked with slag slurry is added. The resulting mixture is disposed of and compacted in the nearby opencast mine workings. It hardens in cement-like setting reactions to an environmentally safe stabilized product.

  19. The use of flue gas for the growth of microalgal biomass

    SciTech Connect

    Zeiler, K.G.; Kadam, K.L.; Heacox, D.A.

    1995-11-01

    Capture and utilization of carbon dioxide (CO{sub 2}) by microalgae is a promising technology to help reduce emissions from fossil fuel-fired power plants. Microalgae are of particular interest because of their rapid growth rates and tolerance to varying environmental conditions. Laboratory work is directed toward investigating the effects of simulated flue gas on microalgae, while engineering studies have focused on the economics of the technology. One strain of a green algae, Monoraphidium minutum, has shown excellent tolerance and growth when exposed to simulated flue gas which meets the requirements of the 1990 Clean Air Act Amendments (1990 CAAA). Biomass concentrations of {similar_to}2g/L have been measured in batch culture. Several other microalgae have also shown tolerance to simulated flue gas; however, the growth of these strains is not equivalent to that observed for M. minutum. Coupling the production of biodiesel or other microalgae-derived commodity chemicals with the use of flue gas carbon dioxide is potentially a zero-cost method of reducing the amount of carbon dioxide contributed to the atmosphere by fossil fuel-fired power plants. We have identified two major biological performance parameters which can provide sufficient improvement in this technology to render it cost-competitive with other existing CO{sub x} mitigation technologies. These are algal growth rate and lipid content. An updated economic analysis shows that growth rate is the more important of the two, and should be the focus of near term research activities. The long term goal of achieving zero cost will require other, non-biological, improvements in the process.

  20. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Suwei Zhao; Changhe Chen; Haiying Qi

    2008-03-01

    The semidry flue gas desulfurization (FGD) process has many advantages over the wet FGD process for moving sulfur dioxide emissions from pulverized coal-fired power plants. Semidry FGD with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The sorbent was made from lumps of lime and coal fly ash. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH){sub 2} content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH){sub 2} particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH){sub 2} particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH){sub 2} particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray. 20 refs., 7 figs., 1 tab.

  1. The centralized control of elemental mercury emission from the flue gas by a magnetic rengenerable Fe-Ti-Mn spinel.

    PubMed

    Liao, Yong; Xiong, Shangchao; Dang, Hao; Xiao, Xin; Yang, Shijian; Wong, Po Keung

    2015-12-15

    A magnetic Fe-Ti-Mn spinel was developed to adsorb gaseous Hg(0) in our previous study. However, it is currently extremely restricted in the control of Hg(0) emission from the flue gas for at least three reasons: sorbent recovery, sorbent regeneration and the interference of the chemical composition in the flue gas. Therefore, the effect of SO2 and H2O on the adsorption of gaseous Hg(0) on the Fe-Ti-Mn spinel and the regeneration of spent Fe-Ti-Mn spinel were investigated in this study. Meanwhile, the procedure of the centralized control of Hg(0) emission from the flue gas by the magnetic Fe-Ti-Mn spinel has been analyzed for industrial application. The spent Fe-Ti-Mn spinel can be regenerated by water washing followed by the thermal treatment at 450 °C with no obvious decrease of its ability for Hg(0) capture. Meanwhile, gaseous Hg(0) in the flue gas can be remarkably concentrated during the regeneration, facilitating its safe disposal. Initial pilot test demonstrated that gaseous Hg(0) in the real flue gas can be concentrated at least 100 times by the Fe-Ti-Mn spinel. Therefore, Fe-Ti-Mn spinel was a novel magnetic regenerable sorbent, which can be used for the centralized control of Hg(0) emission from the flue gas.

  2. Simulation and evaluation of elemental mercury concentration increase in flue gas across a wet scrubber.

    PubMed

    Chang, John C S; Ghorishi, S Behrooz

    2003-12-15

    Experimental data from a laboratory-scale wet scrubber simulator confirmed that oxidized mercury, Hg2+, can be reduced by aqueous S(IV) (sulfite and/or bisulfite) species and results in elemental mercury (HgO) emissions under typical wet FGD scrubber conditions. The S(IV)-induced Hg2+ reduction and Hg0 emission mechanism can be described by a model which assumes that only a fraction of the Hg2+ can be reduced, and the rate-controlling step of the overall process is a first-order reaction involving the Hg-S(IV) complexes. Experimental data and model simulations predict that the Hg2+ in the flue gas can cause rapid increase of Hg0 concentration in the flue gas across a FGD scrubber. Forced oxidation can enhance Hg2+ reduction and Hg0 emission by decreasing the S(IV) concentration in the scrubbing liquor. The model predictions also indicate that flue gas Hg0 increase across a wet FGD scrubber can be reduced by decreasing the pH, increasing S(IV) concentration, and lowering the temperature.

  3. Mercury capture from flue gas using palladium nanoparticle-decorated substrates as injected sorbent

    SciTech Connect

    Quentin J. Lineberry; Yan Cao; Yi Lin; Sayata Ghose; John W. Connell; Wei-Ping Pan

    2009-03-15

    Although the Clean Air Mercury Rule (CAMR) was recently vacated by the District of Columbia Court of Appeals, efficient mercury (Hg) capture is still an important topic for the coal-fired power plant industry. Several states have Hg emission regulations that are even more stringent than CAMR guidelines. All coals contain Hg, which is released during combustion. Significant research efforts have been made to capture this toxic element before it is released to the atmosphere where it can stay suspended and travel for great distances. A variety of approaches have been examined, among which the injection of sorbent materials such as powdered activated carbon (PAC) is the current method of choice. The work presented here examined the mercury capture capability of various carbon substrates decorated with metal nanoparticles when injected as sorbents. Sorbent injections were carried out in a Hg in air mixture for laboratory-scale screening and in a real flue gas at a coal-fired power plant. It was found that palladium-decorated carbon substrates showed excellent mercury capture capabilities, with total efficiencies greater than 90% in laboratory-scale tests. In the real flue gas, the total efficiency was on the order of 60%, comparable to the benchmark commercial sorbent Darco Hg-LH, a brominated PAC, although the tested adsorbents had much lower surface areas. The results of this study are presented herein. Novel mercury capture from a coal-fired flue gas was achieved using carbon substrates decorated with palladium nanoparticles. 15 refs., 7 figs., 3 tabs.

  4. Analysis of CO2 Separation from Flue Gas, Pipeline Transportation, and Sequestration in Coal

    SciTech Connect

    Eric P. Robertson

    2007-09-01

    This report was written to satisfy a milestone of the Enhanced Coal Bed Methane Recovery and CO2 Sequestration task of the Big Sky Carbon Sequestration project. The report begins to assess the costs associated with separating the CO2 from flue gas and then injecting it into an unminable coal seam. The technical challenges and costs associated with CO2 separation from flue gas and transportation of the separated CO2 from the point source to an appropriate sequestration target was analyzed. The report includes the selection of a specific coal-fired power plant for the application of CO2 separation technology. An appropriate CO2 separation technology was identified from existing commercial technologies. The report also includes a process design for the chosen technology tailored to the selected power plant that used to obtain accurate costs of separating the CO2 from the flue gas. In addition, an analysis of the costs for compression and transportation of the CO2 from the point-source to an appropriate coal bed sequestration site was included in the report.

  5. Investigation on Mercury Reemission from Limestone-Gypsum Wet Flue Gas Desulfurization Slurry

    PubMed Central

    Liu, Songtao; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg2+ to Hg0 and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg0 reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl− concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg0 reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg0 reemission rates decreased as the O2 concentration of flue gas and Cl− concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl− concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems. PMID:24737981

  6. Investigation on mercury reemission from limestone-gypsum wet flue gas desulfurization slurry.

    PubMed

    Chen, Chuanmin; Liu, Songtao; Gao, Yang; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg(2+) to Hg(0) and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg(0) reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl(-) concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg(0) reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg(0) reemission rates decreased as the O2 concentration of flue gas and Cl(-) concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl(-) concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems. PMID:24737981

  7. Sequestration of flue gas CO₂ by direct gas-solid carbonation of air pollution control system residues.

    PubMed

    Tian, Sicong; Jiang, Jianguo

    2012-12-18

    Direct gas-solid carbonation reactions of residues from an air pollution control system (APCr) were conducted using different combinations of simulated flue gas to study the impact on CO₂ sequestration. X-ray diffraction analysis of APCr determined the existence of CaClOH, whose maximum theoretical CO₂ sequestration potential of 58.13 g CO₂/kg APCr was calculated by the reference intensity ratio method. The reaction mechanism obeyed a model of a fast kinetics-controlled process followed by a slow product layer diffusion-controlled process. Temperature is the key factor in direct gas-solid carbonation and had a notable influence on both the carbonation conversion and the CO₂ sequestration rate. The optimal CO₂ sequestrating temperature of 395 °C was easily obtained for APCr using a continuous heating experiment. CO₂ content in the flue gas had a definite influence on the CO₂ sequestration rate of the kinetics-controlled process, but almost no influence on the final carbonation conversion. Typical concentrations of SO₂ in the flue gas could not only accelerate the carbonation reaction rate of the product layer diffusion-controlled process, but also could improve the final carbonation conversion. Maximum carbonation conversions of between 68.6% and 77.1% were achieved in a typical flue gas. Features of rapid CO₂ sequestration rate, strong impurities resistance, and high capture conversion for direct gas-solid carbonation were proved in this study, which presents a theoretical foundation for the applied use of this encouraging technology on carbon capture and storage.

  8. Biodesulfurization of flue gases using synthesis gas delivered as microbubbles

    SciTech Connect

    Selvaraj, P.T.; Bredwell, M.D.; Little, M.H.; Kaufman, E.N.

    1997-03-01

    In this study, the authors have focused research on utilizing a gas mixture containing 36% H{sub 2}, 47% CO, 10% CO{sub 2}, 5% CH{sub 4} and a balance of N{sub 2} as a model coal synthesis gas as a low-cost feedstock for sulfate-reducing bacteria cultures. Coal synthesis gas will be readily available in power plants and the biological utilization of syn-gas as a carbon and energy source produces no organic end product that has to be processed prior to its disposal. Coal synthesis gas is, however, sparingly soluble in aqueous phase. This process utilizing SRB with syn-gas feedstock may be mass transfer limited and methods to enhance the mass transport have been investigated. A CSTR with cell recycle and a trickle bed reactor with cells immobilized in BIO-SEP{trademark} polymeric beads were operated with syn-gas feedstock to obtain maximum productivity for SO{sub 2} reduction to H{sub 2}S. The CSTR reactor was then fed with syn-gas as microbubbles in an effort to improve the mass transfer properties. With syn-gas fed as microbubbles, productivity in the CSTR increased from 1.2 to 2.1 mmol/h {center_dot} L in 33 h. This has been observed at the same biomass concentration of 5 g/L. This shows the mass transport limitation in the above process. In the trickle bed reactor, maximum productivity of 8.8 mmol/h {center_dot} L was achieved with less carbon and energy requirements (1 mol H{sub 2} and 1.2 mol CO per mol of SO{sub 2}) indicating better surface to volume ratio with cells immobilized in the pores of polymeric beads.

  9. Improved biomass and lipid production in a mixotrophic culture of Chlorella sp. KR-1 with addition of coal-fired flue-gas.

    PubMed

    Praveenkumar, Ramasamy; Kim, Bohwa; Choi, Eunji; Lee, Kyubock; Park, Ji-Yeon; Lee, Jin-Suk; Lee, Young-Chul; Oh, You-Kwan

    2014-11-01

    Industrial CO2-rich flue-gases, owing to their eco-toxicity, have yet to be practically exploited for microalgal biomass and lipid production. In this study, various autotrophic and mixotrophic culture modes for an oleaginous microalga, Chlorella sp. KR-1 were compared for the use in actual coal-fired flue-gas. Among the mixotrophic conditions tested, the fed-batch feedings of glucose and the supply of air in dark cycles showed the highest biomass (561 mg/L d) and fatty-acid methyl-ester (168 mg/L d) productivities. This growth condition also resulted in the maximal population of microalgae and the minimal population and types of KR-1-associated-bacterial species as confirmed by particle-volume-distribution and denaturing-gradient-gel-electrophoresis (DGGE) analyses. Furthermore, microalgal lipid produced was assessed, based on its fatty acid profile, to meet key biodiesel standards such as saponification, iodine, and cetane numbers.

  10. Carbon Dioxide Separation from Flue Gas by Phase Enhanced Absorption

    SciTech Connect

    Liang Hu

    2006-06-30

    A new process, phase enhanced absorption, was invented. The method is carried out in an absorber, where a liquid carrier (aqueous solution), an organic mixture (or organic compound), and a gas mixture containing a gas to be absorbed are introduced from an inlet. Since the organic mixture is immiscible or at least partially immiscible with the liquid carrier, the organic mixture forms a layer or small parcels between the liquid carrier and the gas mixture. The organic mixture in the absorber improves mass transfer efficiency of the system and increases the absorption rate of the gas. The organic mixture serves as a transportation media. The gas is finally accumulated in the liquid carrier as in a conventional gas-liquid absorption system. The presence of the organic layer does not hinder the regeneration of the liquid carrier or recovery of the gas because the organic layer is removed by a settler after the absorption process is completed. In another aspect, the system exhibited increased gas-liquid separation efficiency, thereby reducing the costs of operation and maintenance. Our study focused on the search of the organic layer or transportation layer to enhance the absorption rate of carbon dioxide. The following systems were studied, (1) CO{sub 2}-water system and CO{sub 2}-water-organic layer system; (2) CO{sub 2}-Potassium Carbonate aqueous solution system and CO{sub 2}-Potassium Carbonate aqueous solution-organic layer system. CO{sub 2}-water and CO{sub 2}-Potassium Carbonate systems are the traditional gas-liquid absorption processes. The CO{sub 2}-water-organic layer and CO{sub 2}-Potassium Carbonate-organic layer systems are the novel absorption processes, phase enhanced absorption. As we mentioned early, organic layer (transportation layer phase) is used for the increase of absorption rate. Our study showed that the absorption rate can be increased by adding the organic layer. However, the enhanced factor is highly depended on the liquid mass transfer

  11. Carbon Dioxide Separation from Flue Gas by Phase Enhanced Absorption

    SciTech Connect

    Tim Fout

    2007-06-30

    A new process, phase enhanced absorption, was invented. The method is carried out in an absorber, where a liquid carrier (aqueous solution), an organic mixture (or organic compound), and a gas mixture containing a gas to be absorbed are introduced from an inlet. Since the organic mixture is immiscible or at least partially immiscible with the liquid carrier, the organic mixture forms a layer or small parcels between the liquid carrier and the gas mixture. The organic mixture in the absorber improves mass transfer efficiency of the system and increases the absorption rate of the gas. The organic mixture serves as a transportation media. The gas is finally accumulated in the liquid carrier as in a conventional gas-liquid absorption system. The presence of the organic layer does not hinder the regeneration of the liquid carrier or recovery of the gas because the organic layer is removed by a settler after the absorption process is completed. In another aspect, the system exhibited increased gas-liquid separation efficiency, thereby reducing the costs of operation and maintenance. Our study focused on the search of the organic layer or transportation layer to enhance the absorption rate of carbon dioxide. The following systems were studied, (1) CO{sub 2}-water system and CO{sub 2}-water-organic layer system; (2) CO{sub 2}-Potassium Carbonate aqueous solution system and CO{sub 2}-Potassium Carbonate aqueous solution-organic layer system. CO{sub 2}-water and CO{sub 2}-Potassium Carbonate systems are the traditional gas-liquid absorption processes. The CO{sub 2}-water-organic layer and CO{sub 2}-Potassium Carbonate-organic layer systems are the novel absorption processes, phase enhanced absorption. As we mentioned early, organic layer is used for the increase of absorption rate, and plays the role of transportation of CO{sub 2}. Our study showed that the absorption rate can be increased by adding the organic layer. However, the enhanced factor is highly depended on the

  12. Advanced separation technology for flue gas cleanup. Final report, February 1998

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Pakala, N.; Tagg, T.; Riggs, T.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

    1998-06-01

    The objective of this work by SRI International was to develop a novel system for regenerable SO{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (1) a novel method for regenerating spent SO{sub 2} scrubbing liquor and (2) novel chemistry for reversible absorption of NO{sub x}. High efficiency, hollow fiber contactors (HFCs) were proposed as the devices for scrubbing the SO{sub 2} and NO{sub x} from the flue gas. The system would be designed to remove more than 95% of the SO{sub 2} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO{sub x} and selective catalytic reduction of NO{sub x}. In addition, the process would generate only marketable by-products, if any (no waste streams are anticipated). The major cost item in existing technology is capital investment. Therefore, the approach was to reduce the capital cost by using high-efficiency, hollow fiber devices for absorbing and desorbing the SO{sub 2} and NO{sub x}. The authors also introduced new process chemistry to minimize traditionally well-known problems with SO{sub 2} and NO{sub x} absorption and desorption. The process and progress in its development are described.

  13. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    NASA Astrophysics Data System (ADS)

    Błaszczuk, Artur

    2015-09-01

    This paper focuses on assessment of the effect of flue gas recirculation (FGR) on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB) combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater) and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  14. Alternative formulations of regenerable flue gas cleanup catalysts. Progress report, September 1, 1990--August 31, 1991

    SciTech Connect

    Mitchell, M.B.; White, M.G.

    1991-12-31

    The major source of man-made SO{sub 2} in the atmosphere is the burning of coal for electric power generation. Coal-fired utility plants are also large sources of NO{sub x} pollution. Regenerable flue gas desulfurization/NO{sub x} abatement catalysts provide one mechanism of simultaneously removing SO{sub 2} and NO{sub x} species from flue gases released into the atmosphere. The purpose of this project is to examine routes of optimizing the adsorption efficiency, the adsorption capacity, and the ease of regeneration of regenerable flue gas cleanup catalysts. We are investigating two different mechanisms for accomplishing this goal. The first involves the use of different alkali and alkaline earth metals as promoters for the alumina sorbents to increase the surface basicity of the sorbent and thus adjust the number and distribution of adsorption sites. The second involves investigation of non-aqueous impregnation, as opposed to aqueous impregnation, as a method to obtain an evenly dispersed monolayer of the promoter on the surface.

  15. Development of dry control technology for emissions of mercury in flue gas

    SciTech Connect

    Huang, Hann S.; Wu, Jiann M.; Livengood, C.D.

    1995-06-01

    In flue gases from coal-combustion systems, mercury in either the elemental state or its chloride form (HgCl{sub 2}) can be predominant among all the possible mercury species present; this predominance largely depends on the chlorine-to-mercury ratio in the coal feeds. Conventional flue-gas cleanup technologies are moderately effective in controlling HgCl{sub 2} but are very poor at controlling elemental mercury. Experiments were conducted on the removal of elemental mercury vapor by means of a number of different types of sorbents, using a fixed-bed adsorption system. Of the four commercial activated carbons evaluated, the sulfur-treated carbon sample gives the best removal performance, with good mercury-sorption capacities. Promising removal results also have been obtained with low-cost minerals after chemical treatments. These inorganic sorbents could potentially be developed into a cost-effective alternative to activated carbons for mercury removal.

  16. Effects of temperature on the carbonation of flue gas desulphurization gypsum using a CO2/N2 gas mixture.

    PubMed

    Lee, Myung Gyu; Ryu, Kyung Won; Chae, Soo Chun; Jang, Young Nam

    2015-01-01

    The carbonation of flue gas desulphurization (FGD) gypsum using a CO2/N2 gas mixture was investigated to study the feasibility of using the flue gas directly in the gypsum carbonation. The effect of the reaction temperature on the carbonation reaction and the carbonation conversion efficiency of the samples were considered. In this study, the carbonation conversion efficiency was calculated using a new method for decreasing the error range from a sample containing unreacted gypsum. The carbonation reaction at 40°C was nearly twice as fast as the reaction at room temperature. In addition, the carbonation conversion efficiency at 40°C (96%) was nearly the same as that at room temperature. However, the efficiency decreased significantly with temperature, especially above 60°C. It can, therefore, be concluded that the direct use of flue gas in gypsum carbonation is most feasible at 40°C. The temperature of carbonation strongly affected the CaCO3 polymorphs and the morphological characteristics. Calcite with various shapes was the dominant (40-90%) phase at all temperatures. At temperatures below 40°C, spherical-shaped vaterite was pronounced, while needle-flower-shaped aragonite was dominant at temperatures above 80°C.

  17. Sodium-limestone double alkali flue gas desulfurization process with improved limestone utilization

    SciTech Connect

    Biolchini, R.J.; Boward, W.L. Jr.; Wang, K.H.

    1987-08-18

    This patent describes a sodium-limestone double alkali process for the continuous desulfurization of flue gas, having the steps of absorbing sulfur dioxide from an SO/sub 2/-containing gas stream in an absorber with an aqueous solution of sodium sulfite and sodium bisulfite, diverting at least a portion of the absorber effluent solution for regeneration with limestone, introducing limestone into the diverted absorber effluent solution to convert bisulfite to sulfite, separating by-product solids from the limestone-treated solution, and returning regenerated solution to the absorber, the improvement for increasing the utilization of the limestone used during the regeneration operation.

  18. Hot waste-to-energy flue gas treatment using an integrated fluidised bed reactor.

    PubMed

    Bianchini, A; Pellegrini, M; Saccani, C

    2009-04-01

    This paper describes an innovative process to increase superheated steam temperatures in waste-to-energy (WTE) plants. This solution is mainly characterised by a fluidised bed reactor in which hot flue gas is treated both chemically and mechanically. This approach, together with gas recirculation, increases the energy conversion efficiency, and raises the superheated steam temperature without decreasing the useful life of the superheater. This paper presents new experimental data obtained from the test facility installed at the Hera S.p.A. WTE plant in Forlì, Italy; discusses changes that can be implemented to increase the duration of experimental testing; offers suggestions for the design of an industrial solution.

  19. Using Flue Gas Huff 'n Puff Technology and Surfactants to Increase Oil Production from the Antelope Shale Formation of the Railroad Gap Oil Field

    SciTech Connect

    McWilliams, Michael

    2001-12-18

    This project was designed to test cyclic injection of exhaust flue gas from compressors located in the field to stimulate production from Antelope Shale zone producers. Approximately 17,000 m{sup 3} ({+-}600 MCF) of flue gas was to be injected into each of three wells over a three-week period, followed by close monitoring of production for response. Flue gas injection on one of the wells would be supplemented with a surfactant.

  20. Catalysts for oxidation of mercury in flue gas

    DOEpatents

    Granite, Evan J.; Pennline, Henry W.

    2010-08-17

    Two new classes of catalysts for the removal of heavy metal contaminants, especially mercury (Hg) from effluent gases. Both of these classes of catalysts are excellent absorbers of HCl and Cl.sub.2 present in effluent gases. This adsorption of oxidizing agents aids in the oxidation of heavy metal contaminants. The catalysts remove mercury by oxidizing the Hg into mercury (II) moieties. For one class of catalysts, the active component is selected from the group consisting of iridium (Ir) and iridum-platinum (Ir/Pt) alloys. The Ir and Ir/Pt alloy catalysts are especially corrosion resistant. For the other class of catalyst, the active component is partially combusted coal or "Thief" carbon impregnated with Cl.sub.2. Untreated Thief carbon catalyst can be self-activating in the presence of effluent gas streams. The Thief carbon catalyst is disposable by means of capture from the effluent gas stream in a particulate collection device (PCD).

  1. Effect of oxy-combustion flue gas on mercury oxidation.

    PubMed

    Fernández-Miranda, Nuria; Lopez-Anton, M Antonia; Díaz-Somoano, Mercedes; Martínez-Tarazona, M Rosa

    2014-06-17

    This study evaluates the effect of the gases present in a typical oxy-coal combustion atmosphere on mercury speciation and compares it with the mercury speciation produced in conventional air combustion atmospheres. The work was performed at laboratory scale at 150 °C. It was found that the minor constituents (SO2, NOx, and HCl) significantly modify the percentages of Hg(2+) in the gas. The influence of these species on mercury oxidation was demostrated when they were tested individually and also when they were blended in different gas compositions, although the effect was different to the sum of their individual effects. Of the minor constituents, NOx were the main species involved in oxidation of mercury. Moreover, it was found that a large concentration of H2O vapor also plays an important role in mercury oxidation. Around 50% of the total mercury was oxidized in atmospheres with H2O vapor concentrations typical of oxy-combustion conditions. When the atmospheres have similar concentrations of SO2, NO, NO2, HCl, and H2O, the proportion of Hg(0)/Hg(2+) is similar regardless of whether CO2 (oxy-fuel combustion) or N2 (air combustion) are the main components of the gas.

  2. Production of sulfur from sulfur dioxide obtained from flue gas

    SciTech Connect

    Miller, R.

    1989-06-06

    This patent describes a regenerable process for recovery of elemental sulfur from a gas containing sulfur dioxide comprising the steps of: contacting the gas with an aqueous, alkaline reaction medium containing sodium sulfite in concentration sufficient so that a slurry containing solid sodium sulfide is formed to react sulfur dioxide with sodium sulfite to form a solution containing dissolved sodium pyrosulfite and sodium sulfite; separating sulfur dioxide from the solution produced to leave a residual mixture containing water, sodium sulfite and a sodium pyrosulfite, the amount of sulfur dioxide separated being equal to about one-third the amount of sulfur dioxide which reacted with sodium sulfite; adding, in substantial absence of air, sufficient water and sodium bicarbonate to the residual mixture to react with the dissolved sodium pyrsulfide and form a slurry of solid sodium sulfite suspended in the resulting aqueous, alkaline reaction medium and gaseous carbon dioxide; separating the gaseous carbon dioxide; separating the solid sodium sulfite from the aqueous alkaline reaction medium and recycling the separated reaction medium; reducing the separated sodium sulfite to sodium sulfide; adding the sodium sulfide to an aqueous reaction medium containing sodium bicarbonate and, in the substantial absence of air, carbonating the resulting mixture with the gaseous carbon dioxide to form a slurry of solid particles of sodium bicarbonate dispersed in an aqueous reactor medium containing sodium bicarbonate, along with a gas composed primarily of hydrogen sulfide.

  3. Advanced separation technology for flue gas cleanup. Quarterly technical report No. 4

    SciTech Connect

    Gottschlich, D.; Bhown, A.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumik, D.

    1993-04-01

    The objective of this work is to develop a novel system for regenerable S0{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (a) a novel method for regeneration of spent S0{sub 2} scrubbing liquor and (b) novel chemistry for reversible absorption of NO{sub x}. In addition, high efficiency hollow fiber contactors (HFC) are proposed as the devices for scrubbing the S0{sub 2} and NO{sub x} from the flue gas. The system will be designed to remove more than 95% of the SO{sub x} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO(x) and selective catalytic reduction of NO{sub x}. In addition, the process will make only marketable byproducts, if any (no waste streams). The major cost item in existing technology is capital investment. Therefore, our approach is to reduce the capital cost by using high efficiency hollow fiber devices for absorbing and desorbing the S0{sub 2} and NO{sub x}. We will also introduce new process chemistry to minimize stationary well-known problems with S0{sub 2} and NO{sub x} absorption and desorption. For example, we will extract the S0{sub 2} from the aqueous scrubbing liquor into an oligomer of dimethylaniline to avoid the problem of organic liquid losses in the regeneration of the organic liquid. Our novel chemistry for scrubbing NO{sub x} will consist of water soluble phthalocyanine compounds invented by SRI and also of polymeric forms of Fe{sup ++} complexes similar to traditional NO(x) scrubbing media described in the open literature. Our past work with the phthalocyanine compounds, used as sensors for NO and N0{sub 2} in flue gases, shows that these compounds bind NO and N0{sub 2} reversibly and with no interference from 0{sub 2}, C0{sub 2}, S0{sub 2}, or other components of flue gas.

  4. Experimental Study on In-situ Concentration Monitoring of Flue Gas from the Fixed Pollution Source Based on DOAS

    NASA Astrophysics Data System (ADS)

    Tang, Guanghua; Xu, Chuanlong; Wang, Shimin

    2007-06-01

    The air pollution is mainly derived from the flue gas from fixed pollution source and there has been no appropriate method to measure the concentration of flue gas in bad conditions for a long time. Based on the differential optical absorption spectroscopy (DAOS), an improved inversion algorithm, which is applied to the measurement of flue gas concentration at normal temperature and pressure, is put forward according to the characteristics of the flue gas from fixed pollution source and the experimental study of gas concentration measurement is performed combining the continuous transmittance spectrum from ultraviolet to visible region presented by avantes-2048 spectrometer with the absorption cross sections of sulfur dioxide and nitrogen dioxide derived form the experiment. Research results are shown the algorithm can not only be utilized to measure the concentration of sulfur dioxide with the interference of nitrogen dioxide but also be applied to simultaneously measure the concentration of sulfur dioxide and nitrogen dioxide in flue gas containing dust particles of high concentration.

  5. Operational experience of the industrial plant for electron beam flue gas treatment

    NASA Astrophysics Data System (ADS)

    Chmielewski, Andrzej G.; Licki, Janusz; Pawelec, Andrzej; Tymiński, Bogdan; Zimek, Zbigniew

    2004-09-01

    Electron beam flue gas treatment technology is one of the most advanced technologies among new generation processes for air pollution control. The process, which has been developed in Japan, the United States, Germany and Poland allows simultaneous removal of SO 2 and NO x with high efficiency and by-product generated can be applied as fertilizer. Two industrial installations using this technology have been constructed in the world, one in China and the second in Poland. Other plants are constructed in Japan and China. Chinese installation is mostly SO 2 removal oriented (since the NO x emission limits in China are not imposed up to now), so Polish plant one is as a matter of fact the first installation for simultaneous desulfurization and denitrification of flue gases. The plant located in EPS Pomorzany in Szczecin treats the flue gases emitted from two Benson boilers of 65 MW e and 100 MW th each. The flue gases of maximum flow of 270 000 N m 3/h are irradiated by four accelerators of 700 keV electron energy and 260 kW beam power each. Description of the plant and the results obtained have been presented in this paper. The plant has been in operation for more than 2500 h (5500 h including one accelerator set operation). Removal efficiencies up to 95% for SO 2 and up to 70% for NO x were achieved. Several thousand tons of the by-product was sold in the form of NPK fertilizer. Economically, the technology is competitive with the conventional ones.

  6. NOx removal from flue gas by an integrated physicochemical absorption and biological denitrification process.

    PubMed

    van der Maas, Peter; van den Bosch, Pim; Klapwijk, Bram; Lens, Piet

    2005-05-20

    An integrated physicochemical and biological technique for NO(x) removal from flue gas, the so-called BioDeNO(x) process, combines the principles of wet absorption of NO in an aqueous Fe(II)EDTA(2-) solution with biological reduction of the sorbed NO in a bioreactor. The biological reduction of NO to di-nitrogen gas (N(2)) takes place under thermophilic conditions (55 degrees C). This study demonstrates the technical feasibility of this BioDeNO(x) concept in a bench-scale installation with a continuous flue gas flow of 650 l.h(-1) (70-500 ppm NO; 0.8-3.3% O(2)). Stable NO removal with an efficiency of at least 70% was obtained in case the artificial flue gas contained 300 ppm NO and 1% O(2) when the bioreactor was inoculated with a denitrifying sludge. An increase of the O(2) concentration of only 0.3% resulted in a rapid elevation of the redox potential (ORP) in the bioreactor, accompanied by a drastic decline of the NO removal efficiency. This was not due to a limitation or inhibition of the NO reduction, but to a limited biological iron reduction capacity. The latter leads to a depletion of the NO absorption capacity of the scrubber liquor, and thus to a poor NO removal efficiency. Bio-augmentation of the reactor mixed liquor with an anaerobic granular sludge with a high Fe(III) reduction capacity successfully improved the bioreactor efficiency and enabled to treat a flue gas containing at least 3.3% O(2) and 500 ppm NO with an NO removal efficiency of over 80%. The ORP in the bioreactor was found to be a proper parameter for the control of the ethanol supply, needed as electron donor for the biological regeneration process. The NO removal efficiency as well as the Fe(III)EDTA(-) reduction rate were found to decline at ORP values higher than -140 mV (pH 7.0). For stable BioDeNO(x) operation, the supply of electron donor (ethanol) can be used to control the ORP below that critical value.

  7. Accurate sampling of PCDD/F in high temperature flue-gas using cooled sampling probes.

    PubMed

    Phan, Duong Ngoc Chau; Weidemann, Eva; Lundin, Lisa; Marklund, Stellan; Jansson, Stina

    2012-08-01

    In a laboratory-scale combustion reactor, flue-gas samples were collected at two temperatures in the post-combustion zone, 700°C and 400°C, using two different water-cooled sampling probes. The probes were the cooled probe described in the European Standard method EN-1948:1, referred to as the original probe, and a modified probe that contained a salt/ice mixture to assist the cooling, referred to as the sub-zero probe. To determine the efficiency of the cooling probes, internal temperature measurements were recorded at 5cm intervals inside the probes. Flue-gas samples were analyzed for polychlorinated dibenzo-p-dioxin and dibenzofurans (PCDD/Fs). Samples collected at 700°C using the original cooling probe showed higher concentrations of PCDD/Fs compared to samples collected using the sub-zero probe. No significant differences were observed between samples collected at 400°C. The results indicated that artifact formation of PCDD/Fs readily occurs during flue-gas sampling at high temperatures if the cooling within the probe is insufficient, as found for the original probe at 700°C. It was also shown that this problem could be alleviated by using probes with an enhanced cooling capacity, such as the sub-zero probe. Although this may not affect samples collected for regulatory purposes in exit gases, it is of great importance for research conducted in the high-temperature region of the post-combustion zone.

  8. Adsorbents for capturing mercury in coal-fired boiler flue gas.

    PubMed

    Yang, Hongqun; Xu, Zhenghe; Fan, Maohong; Bland, Alan E; Judkins, Roddie R

    2007-07-19

    This paper reviews recent advances in the research and development of sorbents used to capture mercury from coal-fired utility boiler flue gas. Mercury emissions are the source of serious health concerns. Worldwide mercury emissions from human activities are estimated to be 1000 to 6000 t/annum. Mercury emissions from coal-fired power plants are believed to be the largest source of anthropogenic mercury emissions. Mercury emissions from coal-fired utility boilers vary in total amount and speciation, depending on coal types, boiler operating conditions, and configurations of air pollution control devices (APCDs). The APCDs, such as fabric filter (FF) bag house, electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD), can remove some particulate-bound and oxidized forms of mercury. Elemental mercury often escapes from these devices. Activated carbon injection upstream of a particulate control device has been shown to have the best potential to remove both elemental and oxidized mercury from the flue gas. For this paper, NORIT FGD activated carbon was extensively studied for its mercury adsorption behavior. Results from bench-, pilot- and field-scale studies, mercury adsorption by coal chars, and a case of lignite-burned mercury control were reviewed. Studies of brominated carbon, sulfur-impregnated carbon and chloride-impregnated carbon were also reviewed. Carbon substitutes, such as calcium sorbents, petroleum coke, zeolites and fly ash were analyzed for their mercury-adsorption performance. At this time, brominated activated carbon appears to be the best-performing mercury sorbent. A non-injection regenerable sorbent technology is briefly introduced herein, and the issue of mercury leachability is briefly covered. Future research directions are suggested.

  9. Compression Stripping of Flue Gas with Energy Recovery

    DOEpatents

    Ochs, Thomas L.; O'Connor, William K.

    2005-05-31

    A method of remediating and recovering energy from combustion products from a fossil fuel power plant having at least one fossil fuel combustion chamber, at least one compressor, at least one turbine, at least one heat exchanger and a source of oxygen. Combustion products including non-condensable gases such as oxygen and nitrogen and condensable vapors such as water vapor and acid gases such as SOX and NOX and CO2 and pollutants are produced and energy is recovered during the remediation which recycles combustion products and adds oxygen to support combustion. The temperature and/or pressure of the combustion products are changed by cooling through heat exchange with thermodynamic working fluids in the power generation cycle and/or compressing and/or heating and/or expanding the combustion products to a temperature/pressure combination below the dew point of at least some of the condensable vapors to condense liquid having some acid gases dissolved and/or entrained and/or directly condense acid gas vapors from the combustion products and to entrain and/or dissolve some of the pollutants while recovering sensible and/or latent heat from the combustion products through heat exchange between the combustion products and thermodynamic working fluids and/or cooling fluids used in the power generating cycle. Then the CO2, SO2, and H2O poor and oxygen enriched remediation stream is sent to an exhaust and/or an air separation unit and/or a turbine.

  10. Compression stripping of flue gas with energy recovery

    DOEpatents

    Ochs, Thomas L.; O'Connor, William K.

    2005-05-31

    A method of remediating and recovering energy from combustion products from a fossil fuel power plant having at least one fossil fuel combustion chamber, at least one compressor, at least one turbine, at least one heat exchanger and a source of oxygen. Combustion products including non-condensable gases such as oxygen and nitrogen and condensable vapors such as water vapor and acid gases such as SO.sub.X and NO.sub.X and CO.sub.2 and pollutants are produced and energy is recovered during the remediation which recycles combustion products and adds oxygen to support combustion. The temperature and/or pressure of the combustion products are changed by cooling through heat exchange with thermodynamic working fluids in the power generation cycle and/or compressing and/or heating and/or expanding the combustion products to a temperature/pressure combination below the dew point of at least some of the condensable vapors to condense liquid having some acid gases dissolved and/or entrained and/or directly condense acid gas vapors from the combustion products and to entrain and/or dissolve some of the pollutants while recovering sensible and/or latent heat from the combustion products through heat exchange between the combustion products and thermodynamic working fluids and/or cooling fluids used in the power generating cycle. Then the CO.sub.2, SO.sub.2, and H.sub.2 O poor and oxygen enriched remediation stream is sent to an exhaust and/or an air separation unit and/or a turbine.

  11. Reactive carbon from life support wastes for incinerator flue gas cleanup-System Testing

    SciTech Connect

    Fisher, John W.; Pisharody, Suresh; Moran, Mark J.; Wignarajah, Kanapathipillai; Xu, X.H.; Shi, Yao; Chang, Shih-Ger

    2002-05-14

    This paper presents the results from a joint research initiative between NASA Ames Research Center and Lawrence Berkeley National lab. The objective of the research is to produce activated carbon from life support wastes and to use the activated carbon to adsorb and chemically reduce the NO{sub x} and SO{sub 2} contained in incinerator flue gas. Inedible biomass waste from food production is the primary waste considered for conversion to activated carbon. Results to date show adsorption of both NO{sub x} and SO{sub 2} in activated carbon made from biomass. Conversion of adsorbed NO{sub x} to nitrogen has also been observed.

  12. Reactive Carbon from Life Support Wastes for Incinerator Flue Gas Cleanup

    NASA Technical Reports Server (NTRS)

    Fisher, J. W.; Pisharody, S.; Moran, M. J.; Wignarajah, K.; Shi, Y.

    2002-01-01

    This paper presents the results from a joint research initiative between NASA Ames Research Center and Lawrence Berkeley National lab. The objective of the research is to produce activated carbon from life support wastes and to use the activated carbon to adsorb and chemically reduce the NO(sub x) and SO(sub 2) contained in incinerator flue gas. Inedible biomass waste from food production is the primary waste considered for conversion to activated carbon. Results to date show adsorption of both NO(sub x) and SO(sub 2) in activated carbon made from biomass. Conversion of adsorbed NO(sub x) to nitrogen has also been observed.

  13. Enhanced Elemental Mercury Removal from Coal-fired Flue Gas by Sulfur-chlorine Compounds

    SciTech Connect

    Chang, Shih-Ger; Yan, Nai-Qiang; Qu, Zan; Chi, Yao; Qiao, Shao-Hua; Dod, Ray; Chang, Shih-Ger; Miller, Charles

    2008-07-02

    Oxidation of Hg0 with any oxidant or converting it to a particle-bound form can facilitate its removal. Two sulfur-chlorine compounds, sulfur dichloride (SCl2) and sulfur monochloride (S2Cl2), were investigated as oxidants for Hg0 by gas phase reaction and by surface-involved reactions in the presence of flyash or activated carbon. The gas phase reaction rate constants between Hg0 and the sulfur/chlorine compounds were determined, and the effects of temperature and the main components in flue gases were studied. The gas phase reaction between Hg0 and SCl2 is shown to be more rapid than the gas phase reaction with chlorine, and the second order rate constant was 9.1(+-0.5) x 10-18 mL-molecules-1cdots-1 at 373oK. Nitric oxide (NO) inhibited the gas phase reaction of Hg0 with sulfur-chlorine compounds. The presence of flyash or powdered activated carbon in flue gas can substantially accelerate the reaction. The predicted Hg0 removal is about 90percent with 5 ppm SCl2 or S2Cl2 and 40 g/m3 of flyash in flue gas. The combination of activated carbon and sulfur-chlorine compounds is an effective alternative. We estimate that co-injection of 3-5 ppm of SCl2 (or S2Cl2) with 2-3 Lb/MMacf of untreated Darco-KB is comparable in efficiency to the injection of 2-3 Lb/MMacf Darco-Hg-LH. Extrapolation of kinetic results also indicates that 90percent of Hg0 can be removed if 3 Lb/MMacf of Darco-KB pretreated with 3percent of SCl2 or S2Cl2 is used. Unlike gas phase reactions, NO exhibited little effect on Hg0 reactions with SCl2 or S2Cl2 on flyash or activated carbon. Mercuric sulfide was identified as one of the principal products of the Hg0/SCl2 or Hg0/S2Cl2 reactions. Additionally, about 8percent of SCl2 or S2Cl2 in aqueous solutions is converted to sulfide ions, which would precipitate mercuric ion from FGD solution.

  14. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Not Available

    1990-08-22

    While developing dry sorbent duct injection flue gas desulfurization processes may offer significant improvement in capital cost and process simplicity compared to wet scrubbing systems, the economics of this technology can be improved significantly by an improvement in sorbent utilization. While a general understanding of the mechanism by which the sorbents operate is known, a much more detailed knowledge of reaction rate-controlling phenomena, the role of inherent reactivity, and mass transfer effects and their interaction in needed. Objectives of this project are threefold: 1. Mass transfer investigation--determine the controlling physical and chemical processes that limit sorbent utilization. In particular, determine whether mass transfer is a controlling factor in in-duct flue gas desulfurization and establish the relative contributions of gas- and liquid-phase mass transfer and inherent sorbent reactivity. 2. Field test support--evaluate various sorbents, operating conditions and process schemes to support large-scale field testings at Meredosia and Beverly. 3. Mass transfer enhancement--examine various techniques that will enable sorbent utilization rates of at least 75 percent to be achieved. Sorbents investigated were Ca(OH){sub 2}, Mississippi hydrate and Mississippi slaked lime. Epsom Salt was investigated as an additive. Agglomeration of Ca(OH){sub 2} solids was also investigated. 3 refs., 92 figs., 23 tabs.

  15. Advanced separation technology for flue gas cleanup. Quarterly technical report No. 8, [January--March 1994

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Pakala, N.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

    1994-03-01

    During the first quarter of 1994, we continued work on Tasks 2, 3, 4, 5, and 6. We also began work on Task 7. In Task 2, we incorporated 4.5% O{sub 2} into our simulated flue gas stream during this quarter`s NO{sub x}-absorption experiments. We also ran experiments using Cobalt (II)-phthalocyanine as an absorbing agent We observed higher absorption capacities when using this solution with the simulated flue gas containing O{sub 2}. In Task 3, we synthesized a few EDTA polymer analogs. We also began scaled up synthesis of Co(II)-phthalocyanine for use in Task 5. In Task 4, we performed experiments for measuring distribution coefficients (m{sub i}) Of SO{sub 2} between aqueous and organic phases. This was done using the liquor regenerating apparatus described in Task 6. In Task 5, we began working with Co(II)-phthalocyanine in the 301 fiber hollow fiber contactor. We also calculated mass transfer coefficients (K{sub olm}) for these runs, and we observed that the gas side resistance dominates mass transfer. In Task 6, in the liquor regeneration apparatus, we observed 90% recovery of SO{sub 2} by DMA from water used as the scrubbing solution. We also calculated the distribution of coefficients (m{sub i}). In Task 7, we established and began implementing a methodology for completing this task.

  16. Adsorption of Carbon Dioxide by MIL-101(Cr): Regeneration Conditions and Influence of Flue Gas Contaminants

    PubMed Central

    Liu, Qing; Ning, Liqi; Zheng, Shudong; Tao, Mengna; Shi, Yao; He, Yi

    2013-01-01

    MIL-101(Cr) has drawn much attention due to its high stability compared with other metal-organic frameworks. In this study, three trace flue gas contaminants (H2O, NO, SO2) were each added to a 10 vol% CO2/N2 feed flow and found to have a minimal impact on the adsorption capacity of CO2. In dynamic CO2 regeneration experiments, complete regeneration occurred in 10 min at 328 K for temperature swing adsorption-N2-stripping under a 50 cm3/min N2 flow and at 348 K for vacuum-temperature swing adsorption at 20 KPa. Almost 99% of the pre-regeneration adsorption capacity was preserved after 5 cycles of adsorption/desorption under a gas flow of 10 vol% CO2, 100 ppm SO2, 100 ppm NO, and 10% RH, respectively. Strong resistance to flue gas contaminants, mild recovery conditions, and excellent recycling efficiency make MIL-101(Cr) an attractive adsorbent support for CO2 capture. PMID:24107974

  17. Absorption of sulfur dioxide from simulated flue gas by polyethyleneimine-phosphoric acid solution.

    PubMed

    Bo, Wen; Li, Hongxia; Zhang, Junjie; Song, Xiangjia; Hu, Jinshan; Liu, Ce

    2016-12-01

    Clean fuel technologies have been widely developed in current society because fuel combustion can directly bring about the emission of hazardous gasses such as SO2. Flue gas desulfurization by polyethyleneimine (PEI)-phosphoric acid solution is an efficient desulfurization method. In this research, the PEI and the additive H3PO4 were used as absorption solution. SO2 was absorbed by the system and desorbed from the loaded solution. The cycle operation was also analyzed. Some technology conditions such as the concentration of PEI, the temperature, the gas flow rate, the concentration of SO2 and the pH value were experimentally researched. With the optimized process, the absorption efficiency of this system could reach 98% and the desorption efficiency was over 60%, showing good absorption/desorption capability. With this efficient approach, the present study may open a new window for developing high-performance absorbents which can make SO2 be well desorbed from the loaded solution and better reused in the flue gas desulfurization. PMID:27082307

  18. The effect of coal combustion flue gas components on low-level chlorine speciation using EPA method 26A.

    PubMed

    Sun, J Q; Crocker, C R; Lillemoen, C M

    2000-06-01

    U.S. Environmental Protection Agency (EPA) Method 26A is the recommended procedure for capturing and speciating halogen (X2) and hydrogen halide (HX) stack emissions from combustion sources. Previous evaluation studies of Method 26A have focused primarily on hydrogen chloride (HCl) speciation. Capture efficiency, bias, and the potential interference of Cl2 at high levels (> 20 ppm [microgram/m3]) and NH4Cl in the flue gas stream have been investigated. It has been suggested that precise Cl2 measurement and accuracy in quantifying HX or X2 using Method 26A are difficult to achieve at Cl2 concentrations < 5 ppm; however, no performance data exist to support this. Coal contains low levels of Cl, in the range of 5-2000 ppmw, which results in the presence of HCl and Cl2 in the products of combustion. HCl is the predominant Cl compound formed in the high-temperature combustion process, and it persists in the gas as the products of combustion cool. Concentrations of Cl2 in coal combustion flue gas at stack temperatures typically do not exceed 5 ppm. For this research, bench-scale experiments using simulated combustion flue gas were designed to validate the ability of Method 26A to speciate low levels of Cl2 accurately. This paper presents the results of the bench-scale tests. The effect of various flue gas components is discussed. The results indicate that SO2 is the only component in coal combustion flue gas that has an appreciable effect on Cl2 distribution in Method 26A impingers, and that Method 26A cannot accurately speciate HCl and Cl2 in coal combustion flue gas without modification.

  19. Performance evaluation of non-thermal plasma injection for elemental mercury oxidation in a simulated flue gas.

    PubMed

    An, Jiutao; Shang, Kefeng; Lu, Na; Jiang, Yuze; Wang, Tiecheng; Li, Jie; Wu, Yan

    2014-03-15

    The use of non-thermal plasma (NTP) injection approach to oxidize elemental mercury (Hg(0)) in simulated flue gas at 110°C was studied, where a surface discharge plasma reactor (SDPR) inserted in the simulated flue duct was used to generate and inject active species into the flue gas. Approximately 81% of the Hg(0) was oxidized and 20.5μgkJ(-1) of energy yield was obtained at a rate of 3.9JL(-1). A maximal Hg(0) oxidation efficiency was found with a change in the NTP injection air flow rate. A high Hg(0) oxidation efficiency was observed in the mixed flue gas that included O2, H2O, SO2, NO and HCl. Chemical and physical processes (e.g., ozone, N2 metastable states and UV-light) were found to contribute to Hg(0) oxidation, with ozone playing a dominant role. The deposited mercury species on the internal surface of the flue duct was analyzed using X-ray photoelectron spectroscopy (XPS) and electronic probe microanalysis (EPMA), and the deposit was identified as HgO. The mercury species is thought to primarily exist in the form of HgO(s) by adhering to the suspended aerosols in the gas-phase.

  20. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-01-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

  1. Ion swarm data for electrical discharge modeling in air and flue gas mixtures

    NASA Astrophysics Data System (ADS)

    Nelson, D.; Benhenni, M.; Eichwald, O.; Yousfi, M.

    2003-07-01

    The first step of this work is the determination of the elastic and inelastic ion-molecule collision cross sections for the main ions (N2+, O2+, CO2+, H2O+ and O-) usually present either in the air or flue gas discharges. The obtained cross section sets, given for ion kinetic energies not exceeding 100 eV, correspond to the interactions of each ion with its parent molecule (symmetric case) or nonparent molecule (asymmetric case). Then by using these different cross section sets, it is possible to obtain the ion swarm data for the different gas mixtures involving N2, CO2, H2O and O2 molecules whatever their relative proportions. These ion swarm data are obtained from an optimized Monte Carlo method well adapted for the ion transport in gas mixtures. This also allows us to clearly show that the classical linear approximations usually applied for the ion swarm data in mixtures such as Blanc's law are far to be valid. Then, the ion swarm data are given in three cases of gas mixtures: a dry air (80% N2, 20% O2), a ternary gas mixture (82% N2, 12% CO2, 6% O2) and a typical flue gas (76% N2, 12% CO2, 6% O2, 6% H2O). From these reliable ion swarm data, electrical discharge modeling for a wire to plane electrode configuration has been carried out in these three mixtures at the atmospheric pressure for different applied voltages. Under the same discharge conditions, large discrepancies in the streamer formation and propagation have been observed in these three mixture cases. They are due to the deviations existing not only between the different effective electron-molecule ionization rates but also between the ion transport properties mainly because of the presence of a highly polar molecule such as H2O. This emphasizes the necessity to properly consider the ion transport in the discharge modeling.

  2. Simultaneous removal of sulfur dioxide and polycyclic aromatic hydrocarbons from incineration flue gas using activated carbon fibers.

    PubMed

    Liu, Zhen-Shu; Li, Wen-Kai; Hung, Ming-Jui

    2014-09-01

    Incineration flue gas contains polycyclic aromatic hydrocarbons (PAHs) and sulfur dioxide (SO2). The effects of SO2 concentration (0, 350, 750, and 1000 ppm), reaction temperature (160, 200, and 280 degrees C), and the type of activated carbon fibers (ACFs) on the removal of SO2 and PAHs by ACFs were examined in this study. A fluidized bed incinerator was used to simulate practical incineration flue gas. It was found that the presence of SO2 in the incineration flue gas could drastically decrease removal of PAHs because of competitive adsorption. The effect of rise in the reaction temperature from 160 to 280 degrees C on removal of PAHs was greater than that on SO2 removal at an SO2 concentration of 750 ppm. Among the three ACFs studied, ACF-B, with the highest microporous volume, highest O content, and the tightest structure, was the best adsorbent for removing SO2 and PAHs when these gases coexisted in the incineration flue gas. Implications: Simultaneous adsorption of sulfur dioxide (SO2) and polycyclic aromatic hydrocarbons (PAHs) emitted from incineration flue gas onto activated carbon fibers (ACFs) meant to devise a new technique showed that the presence of SO2 in the incineration flue gas leads to a drastic decrease in removal of PAHs because of competitive adsorption. Reaction temperature had a greater influence on PAHs removal than on SO2 removal. ACF-B, with the highest microporous volume, highest O content, and tightest structure among the three studied ACFs, was found to be the best adsorbent for removing SO2 and PAHs.

  3. Mercury Speciation in Coal-Fired Power Plant Flue Gas-Experimental Studies and Model Development

    SciTech Connect

    Radisav Vidic; Joseph Flora; Eric Borguet

    2008-12-31

    The overall goal of the project was to obtain a fundamental understanding of the catalytic reactions that are promoted by solid surfaces present in coal combustion systems and develop a mathematical model that described key phenomena responsible for the fate of mercury in coal-combustion systems. This objective was achieved by carefully combining laboratory studies under realistic process conditions using simulated flue gas with mathematical modeling efforts. Laboratory-scale studies were performed to understand the fundamental aspects of chemical reactions between flue gas constituents and solid surfaces present in the fly ash and their impact on mercury speciation. Process models were developed to account for heterogeneous reactions because of the presence of fly ash as well as the deliberate addition of particles to promote Hg oxidation and adsorption. Quantum modeling was used to obtain estimates of the kinetics of heterogeneous reactions. Based on the initial findings of this study, additional work was performed to ascertain the potential of using inexpensive inorganic sorbents to control mercury emissions from coal-fired power plants without adverse impact on the salability fly ash, which is one of the major drawbacks of current control technologies based on activated carbon.

  4. State-of-the-art review of materials-related problems in flue gas desulfurization systems

    SciTech Connect

    Maiya, P. S.

    1980-10-01

    This report characterizes the chemical and mechanical environments to which the structural components used in flue-gas desulfurization (FGD) are exposed. It summarizes the necessary background information pertinent to various FGD processes currently in use, with particular emphasis on lime/limestone scrubbing technology, so that the materials problems and processing variables encountered in FGD systems can be better defined and appreciated. The report also describes the materials currently used and their performance to date in existing wet scrubbers. There is little doubt that with more extensive use of coal and flue-gas scrubbers by utilities and other segments of private industry, a better understanding of the material failure mechanisms, performance limitations, and potential problem areas is required for the design of more reliable and cost-effective FGD systems. To meet the above objectives, a materials evaluation program is proposed. The important experimental variables and the number of tests required to evaluate a given material are discussed. 55 references, 9 figures, 6 tables.

  5. Mercury oxidation in flue gas using gold and palladium catalysts on fabric filters.

    PubMed

    Hrdlicka, Jason A; Seames, Wayne S; Mann, Michael D; Muggli, Darrin S; Horabik, Carol A

    2008-09-01

    The feasibility of oxidizing elemental mercury in coal combustion flue gas using catalytic material impregnated onto fabric filters was explored. TiO2, Au/TiO2, and Pd/Al2O3 were studied based on promising results in previous research. Several fabric coating methods were investigated to determine the best way to load a filter. A spray coat method was found to have the highest initial loading and had the lowest losses after simulated pulse-jet cleaning. The oxidation performance of the catalyst-coated filters was tested using a simulated flue gas in a bench-scale reactor under conditions similar to those found in a baghouse. Au/TiO2 and Pd/Al2O3 were effective, yielding mercury oxidation ranges of 40-60% and 50-80%, respectively. A 19 kW research combustor equipped with a baghouse was used to fire a range of coals and further test the performance of Pd/Al2O3. Results obtained warrant further development of this technique as a means of mercury pollution control. PMID:18800548

  6. Investigation of heavy metal partitioning influenced by flue gas moisture and chlorine content during waste incineration.

    PubMed

    Li, Qinghai; Meng, Aihong; Jia, Jinyan; Zhang, Yanguo

    2010-01-01

    The impact of moisture on the partitioning of the heavy metals including Pb, Zn, Cu and Cd in municipal solid waste (MSW) was studied in a laboratory tubular furnace. A thermodynamic investigation using CHEMKIN software was performed to compare the experimental results. Simulated waste, representative of typical MSW with and without chlorine compounds, was burned at the background temperature of 700 and 950 degrees C, respectively. In the absence of chlorine, the moisture content has no evident effect on the volatility of Pb, Zn and Cu at either 700 or 950 degrees C, however, as flue gas moisture increasing the Cd distribution in the bottom ash increased at 700 degrees C and reduced at 950 degrees C, respectively. In the presence of chlorine, the flue gas moisture reduced the volatility of Pb, Zn and Cu due to the transformation of the more volatile metal chlorides into less volatile metal oxides, and the reduction became significant as chlorine content increase. For Cd, the chlorine promotes its volatility through the formation of more volatile CdCl2. As a result, the increased moisture content increases the Pb, Zn, Cu and Cd concentrations in the bottom ash, which limits the utilization of the bottom ash as a construction material. Therefore, in order to accumulate heavy metals into the fly ash, MSW should be dried before incineration. PMID:20608514

  7. Mercury oxidation in flue gas using gold and palladium catalysts on fabric filters

    SciTech Connect

    Jason A. Hrdlicka; Wayne S. Seames; Michael D. Mann; Darrin S. Muggli; Carol A. Horabik

    2008-09-01

    The feasibility of oxidizing elemental mercury in coal combustion flue gas using catalytic material impregnated onto fabric filters was explored. TiO{sub 2}, Au/TiO{sub 2}, and Pd/Al{sub 2}O{sub 3} were studied based on promising results in previous research. Several fabric coating methods were investigated to determine the best way to load a filter. A spray coat method was found to have the highest initial loading and had the lowest losses after simulated pulse-jet cleaning. The oxidation performance of the catalyst-coated filters was tested using a simulated flue gas in a bench-scale reactor under conditions similar to those found in a baghouse. Au/TiO{sub 2} and Pd/Al{sub 2}O{sub 3} were effective, yielding mercury oxidation ranges of 40-60% and 50-80%, respectively. A 19 kW research combustor equipped with a baghouse was used to fire a range of coals and further test the performance of Pd/Al{sub 2}O{sub 3}. Results obtained warrant further development of this technique as a means of mercury pollution control. 19 refs., 2 figs., 5 tabs.

  8. Simultaneous adsorption of SO2 and NO from flue gas over mesoporous alumina.

    PubMed

    Sun, Xin; Tang, Xiaolong; Yi, Honghong; Li, Kai; Ning, Ping; Huang, Bin; Wang, Fang; Yuan, Qin

    2015-01-01

    Mesoporous alumina (MA) with a higher ability to simultaneously remove SO2 and NO was prepared by the evaporation-induced self-assembly process. The adsorption capacities of MA are 1.79 and 0.702 mmol/g for SO2 and NO, respectively. The Brunauer-Emmett-Teller method was used to characterize the adsorbent. Simultaneous adsorption of SO2 and NO from flue gas over MA in different operating conditions had been studied in a fixed bed reactor. The effects of temperature, oxygen concentration and water vapour were investigated. The experimental results showed that the optimum temperature for MA to simultaneously remove SO2 and NO was 90°C. The simultaneous adsorption capacities of SO2 and NO could be enhanced by increasing O2 when its concentration was below 5%. The changes of simultaneous adsorption capacities were not obvious when O2 concentration was above 5%. The increase in relative humidity results in an increase after dropping of SO2 adsorption capacity, whereas the adsorption capacity of NO showed an opposite trend. The results suggest that MA is a great adsorbent for simultaneous removal of SO2 and NO from flue gas.

  9. Land application uses for dry flue gas desulfurization by-products: Phase 3

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    New flue gas desulfurization (FGD) scrubbing technologies create a dry, solid by-product material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Generally, dry FGD by-products are treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing. Provided the environmental impacts are socially and scientifically acceptable, beneficial uses via recycling can provide economic benefits to both the producer and the end user of the FGD. A study titled ''Land Application Uses for Dry Flue Gas Desulfurization By-Products'' was initiated in December, 1990 to develop and demonstrate large volume, beneficial uses of FGD by-products. Phase 1 and Phase 2 reports have been published by the Electric Power Research Institute (EPRI), Palo Alto, CA. Phase 3 objectives were to demonstrate, using field studies, the beneficial uses of FGD by-products (1) as an amendment material on agricultural lands and on abandoned surface coal mine land, (2) as an engineering material for soil stabilization and raid repair, and (3) to assess the environmental and economic impacts of such beneficial uses. Application of dry FGD by-product to three soils in place of agricultural limestone increased alfalfa (Medicago sativa L.) and corn (Zea may L.) yields. No detrimental effects on soil and plant quality were observed.

  10. Mercury oxidation in flue gas using gold and palladium catalysts on fabric filters.

    PubMed

    Hrdlicka, Jason A; Seames, Wayne S; Mann, Michael D; Muggli, Darrin S; Horabik, Carol A

    2008-09-01

    The feasibility of oxidizing elemental mercury in coal combustion flue gas using catalytic material impregnated onto fabric filters was explored. TiO2, Au/TiO2, and Pd/Al2O3 were studied based on promising results in previous research. Several fabric coating methods were investigated to determine the best way to load a filter. A spray coat method was found to have the highest initial loading and had the lowest losses after simulated pulse-jet cleaning. The oxidation performance of the catalyst-coated filters was tested using a simulated flue gas in a bench-scale reactor under conditions similar to those found in a baghouse. Au/TiO2 and Pd/Al2O3 were effective, yielding mercury oxidation ranges of 40-60% and 50-80%, respectively. A 19 kW research combustor equipped with a baghouse was used to fire a range of coals and further test the performance of Pd/Al2O3. Results obtained warrant further development of this technique as a means of mercury pollution control.

  11. Factors influencing gypsum crystal morphology within a flue gas desulfurization vessel

    NASA Astrophysics Data System (ADS)

    Lewis, Kinsey M.

    Flue gas desulfurization (FGD) is utilized by the coal--powered generating industry to safely eliminate sulfur dioxide. A FGD vessel (scrubber) synthetically creates gypsum crystals by combining limestone (CaCO3), SO2 flue gas, water and oxygen resulting in crystalline gypsum (CaSO4 · 2H2O), which can be sold for an economic return. Flat disk--like crystals, opposed to rod--like crystals, are hard to dewater, lowering economic return. The objectives were to investigate the cause of varying morphologies, understand the environment of precipitation, as well as identify correlations between operating conditions and resulting unfavorable gypsum crystal growth. Results show evidence supporting airborne impurities due to the onsite coal pile, the abundance and size of CaCO 3 and high Ca:SO4 ratios within the scrubber as possible factors controlling gypsum crystal morphology. In conclusion, regularly purging the system and incorporating a filter on the air intake valve will provide an economic byproduct avoiding costly landfill deposits.

  12. Effects of magnetic fields on improving mass transfer in flue gas desulfurization using a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhang, Qi; Gui, Keting; Wang, Xiaobo

    2016-02-01

    The effects of magnetic fields on improving the mass transfer in flue gas desulfurization using a fluidized bed are investigated in the paper. In this research, the magnetically fluidized bed (MFB) is used as the reactor in which ferromagnetic particles are fluidized with simulated flue gas under the influence of an external magnetic field. Lime slurry is continuously sprayed into the reactor. As a consequence, the desulfurization reaction and the slurry drying process take place simultaneously in the MFB. In this paper, the effects of ferromagnetic particles and external magnetic fields on the desulphurization efficiency are studied and compared with that of quartz particles as the fluidized particles. Experimental results show that the ferromagnetic particles not only act as a platform for lime slurry to precipitate on like quartz particles, but also take part in the desulfurization reaction. The results also show that the specific surface area of ferromagnetic particles after reaction is enlarged as the magnetic intensity increases, and the external magnetic field promotes the oxidation of S(IV), improving the mass transfer between sulphur and its sorbent. Hence, the efficiency of desulphurization under the effects of external magnetic fields is higher than that in general fluidized beds.

  13. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  14. Removal of Sulfur Dioxide from Flue Gas Using the Sludge Sodium Humate

    PubMed Central

    Hu, Guoxin

    2013-01-01

    This study shows the ability of sodium humate from alkaline treatment sludge on removing sulfur dioxide (SO2) in the simulated flue gas. Experiments were conducted to examine the effect of various operating parameters, like the inlet SO2 concentration or temperature or O2, on the SO2 absorption efficiency and desulfurization time in a lab-scale bubbling reactor. The sludge sodium humate in the supernatant after alkaline sludge treatment shows great performance in SO2 absorption, and such efficiency can be maintained above 98% with 100 mL of this absorption solution at 298 K (flue gas rate of 0.12 m3/h). The highest SO2 absorption by 1.63 g SHA-Na is 0.946 mmol in the process, which is translated to 0.037 g SO2 g−1 SHA-Na. The experimental results indicate that the inlet SO2 concentration slightly influences the SO2 absorption efficiency and significantly influences the desulfurization time. The pH of the absorption solution should be above 3.5 in this process in order to make an effective desulfurization. The products of this process were characterized by Fourier transform infrared spectroscopy and X-ray diffraction. It can be seen that the desulfurization products mainly contain sludge humic acid sediment, which can be used as fertilizer components. PMID:24453875

  15. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas. PMID:15382877

  16. Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

    SciTech Connect

    Devenney, Martin; Gilliam, Ryan; Seeker, Randy

    2013-08-01

    The objective of this project is to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA. This topical report covers Subphase 2a which is the design phase of pilot demonstration subsystems. Materials of construction have been selected and proven in both lab scale and prototype testing to be acceptable for the reagent conditions of interest. The target application for the reactive carbonate material has been selected based upon small-scale feasibility studies and the design of a continuous fiber board production line has been completed. The electrochemical cell architecture and components have been selected based upon both lab scale and prototype testing. The appropriate quality control and diagnostic techniques have been developed and tested along with the required instrumentation and controls. Finally the demonstrate site infrastructure, NEPA categorical exclusion, and permitting is all ready for the construction and installation of the new units and upgrades.

  17. Study on a novel semidry flue gas desulfurization with multifluid alkaline spray generator

    SciTech Connect

    Zhou, Y.G.; Zhang, M.C.; Wang, D.F.; Wang, L.

    2005-11-09

    The advantages and disadvantages of the typical semidry flue gas desulfurization (FGD) processes are analyzed, and a novel semidry FGD process with multifluid alkaline spray generator is first proposed to improve the colliding contact efficiency between sorbent particles and spray water droplets, and to form a large amount of aqueous lime slurry. The experimental results show that the colliding contact efficiency between lime particles and water droplets in the prefix alkaline spray generator may reach about 70%, which is significantly higher than the colliding contact efficiency of 25% in duct sorbent injection. The SO{sub 2} removal efficiency can reach 64.5% when the Ca/S molar ratio is 1.5, the approach to the saturation temperature is 10.3{sup o}C, and the flue gas residence time is 2.25 s. It is higher than that of in-duct sorbent injection under similar conditions, and the sorbent utilization is improved to 43%. Therefore, the FGD process with a prefix alkaline spray generator can greatly improve SO{sub 2} removal efficiency and sorbent utilization and it will be a new, simple and efficient semidry FGD process for industrial application in the future.

  18. Recovery and recycling of limestone in LEC flue gas desulfurization. Final report, third year

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.

    1993-12-20

    A potentially attractive flue gas desulfurization method called Limestone Emission Control (LEC) is currently being investigated by Prudich at Ohio University. In this process, beds of 1/8 inch limestone gravel particles absorb sulfur dioxide from flue gas. This forms sulfite and sulfate salts which coat limestone, blinding the surface and limiting utilization to 20%. Favorable economics can be generating when the unreacted portion of the limestone is recovered by mechanical grinding. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The objectives of the first two years were to operate fluidizer in a batch mode to carry grinding experiments, and to determine the removal of the sulfur coatings from the limestone when operating the fluidizer in a continuous mode. The main thrusts of the third year were to complete the grinding data and coordinate the data with reactivity determinations of the recovered limestone. Direct measurement of power requirements, operation of single impeller fluidizer, grinding of surface deposits and other methods of removing surface deposits have also been investigated along with sorption characteristics of recovered limestone, microscopic examination of the limestone surface, and limestone attrition.

  19. Enhanced flue gas conditioning study. Final report for Task 7.20

    SciTech Connect

    Miller, S.J.; Laudal, D.L.

    1991-11-01

    Many electrostatic precipitators (ESPS) do not achieve acceptable particulate removal efficiencies because of high-resistivity ash. One method to improve ESP performance is to employ chemical conditioning agents to reduce fly ash resistivity. Widely used agents include sulfur trioxide (SO{sub 3}) and ammonia, which are sometimes used simultaneously. For some fly ashes, that have a low affinity for SO{sub 3}, conditioning with SO{sub 3} alone is not adequate to reduce resistivity without excessive amounts of SO{sub 3} exiting the stack. In such cases, the use of ammonia in addition to SO{sub 3} may reduce the amount of required SO{sub 3} and prevent the emission of excess SO{sub 3} out of the stack. The general objective of the work was to test enhanced flue gas conditioning methods to improve the performance of ESPS. Specific objectives were to (1) verify the relationship between the required SO{sub 3} injection rates to maintain the desired fly ash resistivity and temperature for four coals, (2) verify that dual conditioning with both ammonia and SO{sub 3} promotes SO{sub 3} utilization and allows for resistivity modification with moderate SO{sub 3} injection rates, and (3) verify the effectiveness and practicality of an enhanced flue gas conditioning (EFGC) method. The EFGC method is a proprietary development of Wahlco, Inc.

  20. Reduction of VOCs in flue gas from coal combustion by electron beam treatment

    NASA Astrophysics Data System (ADS)

    Chmielewski, A. G.; Ostapczuk, A.; Zimek, Z.; Licki, J.; Kubica, K.

    2002-03-01

    Coal combustion is one of the biggest sources of VOCs, which are emitted with various concentrations, polynuclear aromatic hydrocarbons (PAH) are known as the most dangerous, and among them, e.g. benzo(a)pyrene C 20H 12, benzo(g,h,I)perylene C 22H 12 or dibenzo(a,h)anthracene C 22H 14 are the most toxic according to EPA. Recent years have brought new regulations concerning PAH emission, and European countries have signed an international treaty, covering PAH emission. Tests at the pilot plant constructed at a coal-fired power station were performed with the purpose of estimating the influence of electron beam on VOCs present in flue gas, during SO 2 and NO x removal. The influence of electron beam on the global toxicity factor of flue gas has been analysed. In the presence of ammonia, the concentrations of some PAHs were lower than that without ammonia. The removal efficiencies have been ranged from 40% up to 98%.

  1. Process analysis of CO{sub 2} capture from flue gas using carbonation/calcination cycles

    SciTech Connect

    Li, Z.S.; Cai, N.S.; Croiset, E.

    2008-07-15

    Process analysis of CO{sub 2} capture from flue gas using Ca-based carbonation/calcination cycles is presented here. A carbonation/calcination system is composed essentially of two reactors (an absorber and a regenerator) with Ca-based sorbent circulating between the two reactors (assumed here as fluidized beds). CO{sub 2} is, therefore, transferred from the absorber to the regenerator. Because of the endothermicity of the calcination reaction, a certain amount of coal is burned with pure oxygen in the regenerator. Detailed mass balance, heat balance and cost of electricity and CO{sub 2} mitigation for the carbonation/calcination cycles with three Ca-based sorbents in dual fluidized beds were calculated and analyzed to study the effect of the Ca-based sorbent activity decay on CO{sub 2} capture from flue gas. The three sorbents considered were: limestone, dolomite and CaO/Ca{sub 12}Al{sub 14}O{sub 33} (75/25 wt %) sorbent. All results, including the amount of coal and oxygen required, are presented with respect to the difference in calcium oxide conversion between the absorber and the regenerator, which is an important design parameter. Finally, costs of electricity and CO{sub 2} mitigation costs using carbonation/calcination cycles for the three sorbents were estimated. The results indicate that the economics of the carbonation/calcination process compare favorably with competing technologies for capturing CO{sub 2}.

  2. Potential Agricultural Uses of Flue Gas Desulfurization Gypsum in the Northern Great Plains

    SciTech Connect

    DeSutter, T.M.; Cihacek, L.J.

    2009-07-15

    Flue gas desulfurization gypsum (FGDG) is a byproduct from the combustion of coal for electrical energy production. Currently, FGDG is being produced by 15 electrical generating stations in Alabama, Florida, Indiana, Iowa, Kentucky, Ohio, North Carolina, South Carolina, Tennessee, Texas, and Wisconsin. Much of this byproduct is used in the manufacturing of wallboard. The National Network for Use of FGDG in Agriculture was initiated to explore alternative uses of this byproduct. In the northern Great Plains (North Dakota, South Dakota, and Montana), FGDG has the potential to be used as a Ca or S fertilizer, as an acid soil ameliorant, and for reclaiming or mitigating sodium-affected soils. Greater than 1.4 million Mg of FGDG could initially be used in these states for these purposes. Flue gas desulfurization gypsum can be an agriculturally important resource for helping to increase the usefulness of problem soils and to increase crop and rangeland production. Conducting beneficial use audits would increase the public awareness of this product and help identify to coal combustion electrical generating stations the agriculturally beneficial outlets for this byproduct.

  3. Macroscopic to microscopic studies of flue gas desulfurization byproducts for acid mine drainage mitigation

    SciTech Connect

    Robbins, E.I.; Kalyoncu, R.S.; Finkelman, R.B.; Matos, G.R.; Barsotti, A.F.; Haefner, R.J.; Rowe, G.L. Jr.; Savela, C.E.; Eddy, J.I.

    1996-12-31

    The use of flue gas desulfurization (FGD) systems to reduce SO{sub 2} emissions has resulted in the generation of large quantities of byproducts. These and other byproducts are being stockpiled at the very time that alkaline materials having high neutralization potential are needed to mitigate acid mine drainage (AMD). FGD byproducts are highly alkaline materials composed primarily of unreacted sorbents (lime or limestone and sulfates and sulfites of Ca). The American Coal Ash Association estimated that approximately 20 million tons of FGD material were generated by electric power utilities equipped with wet lime-limestone PGD systems in 1993. Less than 5% of this material has been put to beneficial use for agricultural soil amendments and for the production of wallboard and cement. Four USGS projects are examining FGD byproduct use to address these concerns. These projects involve (1) calculating the volume of flue gas desulfurization (FGD) byproduct generation and their geographic locations in relation to AMD, (2) determining byproduct chemistry and mineralogy, (3) evaluating hydrology and geochemistry of atmospheric fluidized bed combustion byproduct as soil amendment in Ohio, and (4) analyzing microbial degradation of gypsum in anoxic limestone drains in West Virginia.

  4. Flue gas cleaning with ammonia reduces SO{sub 2} emission

    SciTech Connect

    Emish, G.J.; Schulte, W.; Ellison, W.

    1997-12-31

    This paper describes the technical and commercial development and basis for application in North America for wet flue gas desulfurization (FGD) of the AMASOX{reg_sign} (i.e. Ammonia Absorbs Sulfur Oxides) Process of Krupp Uhde (Germany) employing ammonia reagent. This process technology has been emerging slowly and stepwise over a twenty-year period in reaching the present stage of commercial applicability. The discussion herein considers the need for accommodating to and advantageously addressing the increasing number of applications with high and ultra-high flue-gas concentrations of SO{sub 2} at the boiler outlet accompanied by significant levels of other pollutants. Key measures in accomplishing this include use of important process innovations. This, as well, calls for the effective use, when applicable, of wet electrostatic precipitator mist-elimination means to gain low/minimum-opacity stack plume trailoff in wet scrubber use together with reduction of air toxics to low concentrations. With cost-effectiveness in electric utility service, detailed herein, superior to FGD processes commonly used to date in high-sulfur service, utilization of this technology is expanding. Important, potentially trend-setting types of powerplant applications of ammonia FGD are reviewed to identify foreseen market sectors and procurement trends that will at the same time serve to substantially broaden lowest-cost coal utilization.

  5. An optimized concept for flue gas cleaning downstream of MWCs using sodium tetrasulfide for mercury removal

    SciTech Connect

    Schuettenhelm, W.; Hartenstein, H.U.; Licata, A.

    1998-07-01

    In Germany and other central European countries, new emission standards for refuse incineration plants became effective in 1989/90. In recent years the operators of incinerating plants in Germany demanded higher removal emission efficiency than required by law in order to obtain local permits. In the course of the procurement process, complex flue gas cleaning systems were approved and built. As a result, the costs for air pollution control systems exceeded the costs of the refuse combustion system (stoker plus boiler) which has been reflected in the constantly climbing disposal costs. Not all of the increased disposal costs have been able to be passed along to the market. Economic pressure has led to a search for simple solutions and low-cost flue gas cleaning systems which correspond to the legal and contractual limits. A new processes was developed by L. and C. Steinmueller GmbH (Steinmueller) using sodium tetrasulfide (Na{sub 2}S{sub 4}) as a additive for the emission control of mercury. This paper will present an overview of the general application of this new technology in the waste-to-energy field. The efficiency of the reduction of mercury, and serviceability and the simple handling of this new technology will be shown by results of plants which are in operating. For a conclusion, an outlook is provided into future applications of this technology over the waste-to-energy field.

  6. Simultaneous adsorption of SO2 and NO from flue gas over mesoporous alumina.

    PubMed

    Sun, Xin; Tang, Xiaolong; Yi, Honghong; Li, Kai; Ning, Ping; Huang, Bin; Wang, Fang; Yuan, Qin

    2015-01-01

    Mesoporous alumina (MA) with a higher ability to simultaneously remove SO2 and NO was prepared by the evaporation-induced self-assembly process. The adsorption capacities of MA are 1.79 and 0.702 mmol/g for SO2 and NO, respectively. The Brunauer-Emmett-Teller method was used to characterize the adsorbent. Simultaneous adsorption of SO2 and NO from flue gas over MA in different operating conditions had been studied in a fixed bed reactor. The effects of temperature, oxygen concentration and water vapour were investigated. The experimental results showed that the optimum temperature for MA to simultaneously remove SO2 and NO was 90°C. The simultaneous adsorption capacities of SO2 and NO could be enhanced by increasing O2 when its concentration was below 5%. The changes of simultaneous adsorption capacities were not obvious when O2 concentration was above 5%. The increase in relative humidity results in an increase after dropping of SO2 adsorption capacity, whereas the adsorption capacity of NO showed an opposite trend. The results suggest that MA is a great adsorbent for simultaneous removal of SO2 and NO from flue gas. PMID:25189414

  7. Magnesia spray absorption for the removal of SO/sub 2/ from flue gas

    SciTech Connect

    Felker, L.K.; Egan, B.Z.

    1982-01-01

    Regenerable methods of flue gas desulfurization, which recycle the absorbent and diminish the waste disposal problem, have been developed. One method which substitutes a magnesia (MgO) slurry for the lime/limestone slurry has been under development for several years and commercial systems have been operated. The basic chemical reactions occurring in a magnesia scrubber are known. The magnesia is hydrated in the slurry and the SO/sub 2/ in the flue gas reacts to form magnesium sulfite. The magnesium sulfite formed can be dried and subsequently decomposed at higher temperature to yield MgO for recycle to the scrubber, and more concentrated SO/sub 2/ for sulfuric acid or sulfur production. Thus, the magnesia FGD system both reduces scrubber sludge disposal and provides for a saleable by-product. Significant advantages could be realized by combining spray absorption technology with the regenerable magnesia flue gas desulfurization system as shown on a simplified flow chart. The reduction in equipment, operation, and maintenance requirements, combined with a saleable by-product could result in significant savings in both capital and operating costs. Bench-scale experiments indicate that it is technically feasible to combine spray absorption with magnesia scrubbing to remove greater than 90% of the SO/sub 2/ from gas streams containing 0.1 to 1.0% SO/sub 2/ under controlled conditions. The resulting product will probably be a mixture of MgSO/sub 3/.3H/sub 2/O and MgSO/sub 3/.6H/sub 2/O, with the trihydrate predominating at higher temperatures and lower humidity, while the hexahydrate would be favored at lower temperatures and higher humidity. As previously demonstrated and verified by thermogravimetric analysis, the magnesium sulfite hydrates can be dehydrated and subsequently decomposed thermally to give MgO for recycle to the scrubber and a concentrated SO/sub 2/ gas stream which can be used for sulfuric acid or sulfur production.

  8. The effect on growth of Chlamydomonas reinhardtii of flue gas from a power plant based on waste combustion.

    PubMed

    Mortensen, Leiv M; Gislerød, Hans R

    2014-01-01

    Flue gases from a power plant based on waste combustion were tested as a carbon dioxide (CO2) source for growing Chlamydomonas reinhardtii. To achieve recognition as an environmentally friendly hydrogen production method, waste gases should be used to grow this hydrogen-producing microalgae. The algae were grown in undiluted flue gas containing 11.4±0.2% CO2 by volume, in diluted flue gas containing 6.7±0.1% or 2.5±0.0% CO2, and in pure liquid CO2 at a concentration of 2.7±0.2%. The NOx concentration was 45±16 mg m(-3), the SO2 concentration was 36±19 mg m(-3), the HCl concentration 4.1±1.0 mg m(-3) and the O2 concentration 7.9±0.2% in the undiluted flue gas. Undiluted flue gas reduced the dry weight production by around 20-25% when grown at a photon flux density (PFD) of 300 μmol m(-2) s(-1) artificial light and at 24 or 33°C, compared with the other treatments. A less negative effect was found at the highest flue gas concentration when the algae were grown at 75 μmol m(-2) s(-1) PFD. Growing the algae outdoors at a day length of 12.5 h and a temperature of around 24°C, the dry weight production was higher (about 15%) in the 2.6% CO2 flue gas treatment compared with all other treatments. Reducing the light level by 30% through shading did not affect the dry weight production. Calculated on aerial basis the productivity reached approximately 70 g m(-2) day(-1) in the 300 μmol m(-2) s(-1) PFD treatment (corresponding to 25 mol m(-2) day(-1)) and approximately 17 g m(-2) day(-1) in the 75μmol m(-2) s(-1) PFD treatment (corresponding to 6.5 mol m(-2) day(-1)). The outdoor production reached around 14 g m(-2) day(-1). It was concluded that the negative effect of the undiluted flue gas was attributable to the high CO2 concentration and not to the other pollutants.

  9. The effect on growth of Chlamydomonas reinhardtii of flue gas from a power plant based on waste combustion

    PubMed Central

    2014-01-01

    Flue gases from a power plant based on waste combustion were tested as a carbon dioxide (CO2) source for growing Chlamydomonas reinhardtii. To achieve recognition as an environmentally friendly hydrogen production method, waste gases should be used to grow this hydrogen-producing microalgae. The algae were grown in undiluted flue gas containing 11.4±0.2% CO2 by volume, in diluted flue gas containing 6.7±0.1% or 2.5±0.0% CO2, and in pure liquid CO2 at a concentration of 2.7±0.2%. The NOx concentration was 45±16 mg m-3, the SO2 concentration was 36±19 mg m-3, the HCl concentration 4.1±1.0 mg m-3 and the O2 concentration 7.9±0.2% in the undiluted flue gas. Undiluted flue gas reduced the dry weight production by around 20-25% when grown at a photon flux density (PFD) of 300 μmol m-2 s-1 artificial light and at 24 or 33°C, compared with the other treatments. A less negative effect was found at the highest flue gas concentration when the algae were grown at 75 μmol m-2 s-1 PFD. Growing the algae outdoors at a day length of 12.5 h and a temperature of around 24°C, the dry weight production was higher (about 15%) in the 2.6% CO2 flue gas treatment compared with all other treatments. Reducing the light level by 30% through shading did not affect the dry weight production. Calculated on aerial basis the productivity reached approximately 70 g m-2 day-1 in the 300 μmol m-2 s-1 PFD treatment (corresponding to 25 mol m-2 day-1) and approximately 17 g m-2 day-1 in the 75μmol m-2 s-1 PFD treatment (corresponding to 6.5 mol m-2 day-1). The outdoor production reached around 14 g m-2 day-1. It was concluded that the negative effect of the undiluted flue gas was attributable to the high CO2 concentration and not to the other pollutants. PMID:25401062

  10. The effect on growth of Chlamydomonas reinhardtii of flue gas from a power plant based on waste combustion.

    PubMed

    Mortensen, Leiv M; Gislerød, Hans R

    2014-01-01

    Flue gases from a power plant based on waste combustion were tested as a carbon dioxide (CO2) source for growing Chlamydomonas reinhardtii. To achieve recognition as an environmentally friendly hydrogen production method, waste gases should be used to grow this hydrogen-producing microalgae. The algae were grown in undiluted flue gas containing 11.4±0.2% CO2 by volume, in diluted flue gas containing 6.7±0.1% or 2.5±0.0% CO2, and in pure liquid CO2 at a concentration of 2.7±0.2%. The NOx concentration was 45±16 mg m(-3), the SO2 concentration was 36±19 mg m(-3), the HCl concentration 4.1±1.0 mg m(-3) and the O2 concentration 7.9±0.2% in the undiluted flue gas. Undiluted flue gas reduced the dry weight production by around 20-25% when grown at a photon flux density (PFD) of 300 μmol m(-2) s(-1) artificial light and at 24 or 33°C, compared with the other treatments. A less negative effect was found at the highest flue gas concentration when the algae were grown at 75 μmol m(-2) s(-1) PFD. Growing the algae outdoors at a day length of 12.5 h and a temperature of around 24°C, the dry weight production was higher (about 15%) in the 2.6% CO2 flue gas treatment compared with all other treatments. Reducing the light level by 30% through shading did not affect the dry weight production. Calculated on aerial basis the productivity reached approximately 70 g m(-2) day(-1) in the 300 μmol m(-2) s(-1) PFD treatment (corresponding to 25 mol m(-2) day(-1)) and approximately 17 g m(-2) day(-1) in the 75μmol m(-2) s(-1) PFD treatment (corresponding to 6.5 mol m(-2) day(-1)). The outdoor production reached around 14 g m(-2) day(-1). It was concluded that the negative effect of the undiluted flue gas was attributable to the high CO2 concentration and not to the other pollutants. PMID:25401062

  11. Experimental investigation and modeling of a wet flue gas desulfurization pilot plant

    SciTech Connect

    Kiil, S.; Michelsen, M.L.; Dam-Johansen, K.

    1998-07-01

    A detailed model for a wet flue gas desulfurization (FGD) pilot plant, based on the packed tower concept, has been developed. All important rate-determining steps, absorption of SO{sub 2}, oxidation of HSO{sub 3}{sup {minus}}, dissolution of limestone, and crystallization of gypsum were included. Population balance equations, governing the description of particle size distributions of limestone in the plant, were derived. Model predictions were compared to experimental data such as gas-phase concentration profiles of SO{sub 2}, slurry pH profiles, solids content of the slurry, liquid-phase concentrations, and residual limestone in the gypsum. Simulations were found to match experimental data for the two limestone types investigated. A parameter study of the model was conducted with the purpose of validating assumptions and extracting information on wet FGD systems. The modeling tools developed may be applicable to other wet FGD plants.

  12. [Treatment of Flue Gas from Sludge Drying Process by A Thermophilic Biofilter].

    PubMed

    Chen, Wen-he; Deng, Ming-jia; Luo, Hui; Ding, Wen-iie; Li, Lin; Lin, Jian; Liu, Jun-xin

    2016-01-15

    A thermophilic biofilter was employed to treat the flue gas generated from sludge drying process, and the performance in both the start period and the stationary phase was studied under the gas flow rate of 2 700-3 100 m3 x h(-1) and retention time of 21.88-25.10 s. The results showed that the thermophilic biofilter could effectively treat gases containing sulfur dioxide, ammonia and volatile organic compounds (VOC). The removal efficiencies could reach 100%, 93.61% and 87.01%, respectively. Microbial analysis indicated that most of the population belonged to thermophilic bacteria. Paenibacillus sp., Chelatococcus sp., Bacillus sp., Clostridium thermosuccinogenes, Pseudoxanthomonas sp. and Geobacillus debilis which were abundant in the thermophilic biofilter, had the abilities of denitrification, desulfurization and degradation of volatile organic compounds.

  13. Advanced separation technology for flue gas cleanup. Revised quarterly technical report No. 17, April--June 1996

    SciTech Connect

    Bhown, A.S.; Riggs, T.; Bahman, A.

    1996-10-01

    The objective of this work is to develop a novel system for regenerable SO{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (a) a novel method for regeneration of spent SO{sub 2} scrubbing liquor and (b) novel chemistry for reversible absorption of NO{sub x}. In addition, high efficiency hollow fiber contactors, (HFC) are proposed as the devices for scrubbing the SO{sub 2} and NO{sub x} from the flue gas. The system will be designed to remove more than 95% of the SO{sub x} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO{sub x} and selective catalytic reduction of NO{sub x}. In addition, the process will make only marketable byproducts, if any (no waste streams).

  14. Experimental and Numerical Investigations on Flue Gas Purification during Hot Gas Filtration

    SciTech Connect

    Thulfaut, C.; Renz, U.

    2002-09-19

    The aim of the actual investigations is to integrate the catalytic reduction of carbon monoxide and particularly nitric oxides into the hot gas filtration process with ceramic filter elements of fluidized bed combustors which mainly represent an important N2O-source. According to Klein (Klein 1994) worldwide approx. 260 coal-fired power plants with fluidized bed combustors in the power range > 50 MWel existed in 1994, to which approx. 1% of the global coal dissipation corresponds. These emitted dinitrogen oxide with 70 kt/a, however, 20% of the entire N2O amounts from stationary firing plants. After Kleins calculations an increase of coal-fired fluidized bed combustors only by 10% triples the N2O emission.

  15. Measurement of slurry droplets in coal-fired flue gas after WFGD.

    PubMed

    Wu, Xue-Cheng; Zhao, Hua-Feng; Zhang, Yong-Xin; Zheng, Cheng-Hang; Gao, Xiang

    2015-10-01

    China owns the world's largest capacity of coal-fired power units. By the end of 2012, the capacity of installed national thermal power has been 819.68 million kilowatts. The latest standard requires that newly built power plants emit SO2 in no more than 100 mg/m(3) and the emission of old ones be lower than 200 mg/m(3) while in some key areas the emission should be controlled under 50 mg/m(3). So by the end of 2012, 90% of the active coal-fired units have been equipped with flue gas desulfurization devices. Among the desulfurization methods adopted, limestone-gypsum wet flue gas desulphurization accounts for 92%, causing the problem of fine droplets in the exhaust gas after defogger, which may even form "gypsum rain." At present, sampling methods are widely used at home and abroad, such as magnesium ion tracer method, modified magnesium ion tracer method and chemical analysis. In addition, some scholars use aerodynamic methods, such as ELPI, to measure the diameter distribution and concentration. The methods mentioned above all have their own demerits, such as the inability to on-line, continuous measurements and the need of prolonged measuring time. Thus, in this paper some potential optical on-line methods are presented, such as Fraunhofer diffraction pattern analysis and wavelength-multiplexed laser extinction. Also brought up are their measuring scope and merits. These methods have already been utilized to measure small liquid droplets and their demonstrations and evaluations are as well stated. Finally, a 3D imaging method based on digital holographic microscope is proposed for in-line measurement of size and concentration of slurry droplets. The feasibility of this method is demonstrated by preliminary experimental investigation.

  16. Study on removal of elemental mercury from simulated flue gas over activated coke treated by acid

    NASA Astrophysics Data System (ADS)

    Ma, Jinfeng; Li, Caiting; Zhao, Lingkui; Zhang, Jie; Song, Jingke; Zeng, Guangming; Zhang, Xunan; Xie, Yine

    2015-02-01

    This work addressed the investigation of activated coke (AC) treated by acids. Effects of AC samples, modified by ether different acids (H2SO4, HNO3 and HClO4) or HClO4 of varied concentrations, on Hg0 removal were studied under simulated flue gas conditions. In addition, effects of reaction temperature and individual flue gas components including O2, NO, SO2 and H2O were discussed. In the experiments, Brunauer-Emmett-Teller (BET), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were applied to explore the surface properties of sorbents and possible mechanism of Hg0 oxidation. Results showed that AC sample treated by HClO4 of 4.5 mol/L exhibited maximum promotion of efficiency on Hg0 removal at 160 °C. NO was proved to be positive in the removal of Hg0. And SO2 displayed varied impact in capturing Hg0 due to the integrated reactions between SO2 and modified AC. The addition of O2 could improve the advancement further to some extent. Besides, the Hg0 removal capacity had a slight declination when H2O was added in gas flow. Based on the analysis of XPS and FTIR, the selected sample absorbed Hg0 mostly in chemical way. The reaction mechanism, deduced from results of characterization and performance of AC samples, indicated that Hg0 could firstly be absorbed on sorbent and then react with oxygen-containing (Csbnd O) or chlorine-containing groups (Csbnd Cl) on the surface of sorbent. And the products were mainly in forms of mercuric chloride (HgCl2) and mercuric oxide (HgO).

  17. SOx-NOx-Rox Box{trademark} flue gas clean-up demonstration. Final report

    SciTech Connect

    1995-09-01

    Babcock and Wilcox`s (B and W) SOx-NOx-Rox Box{trademark} process effectively removes SOx, NOx and particulate (Rox) from flue gas generated from coal-fired boilers in a single unit operation, a high temperature baghouse. The SNRB technology utilizes dry sorbent injection upstream of the baghouse for removal of SOx and ammonia injection upstream of a zeolitic selective catalytic reduction (SCR) catalyst incorporated in the baghouse to reduce NOx emissions. Because the SOx and NOx removal processes require operation at elevated gas temperatures (800--900 F) for high removal efficiency, high-temperature fabric filter bags are used in the baghouse. The SNRB technology evolved from the bench and laboratory pilot scale to be successfully demonstrated at the 5-MWe field scale. This report represents the completion of Milestone M14 as specified in the Work Plan. B and W tested the SNRB pollution control system at a 5-MWe demonstration facility at Ohio Edison`s R.E. Burger Plant located near Shadyside, Ohio. The design and operation were influenced by the results from laboratory pilot testing at B and W`s Alliance Research Center. The intent was to demonstrate the commercial feasibility of the SNRB process. The SNRB facility treated a 30,000 ACFM flue gas slipstream from Boiler No. 8. Operation of the facility began in May 1992 and was completed in May 1993. About 2,300 hours of high-temperature operation were achieved. The main emissions control performance goals of: greater than 70% SO{sub 2} removal using a calcium-based sorbent; greater than 90% NOx removal with minimal ammonia slip; and particulate emissions in compliance with the New Source Performance Standards (NSPS) of 0.03 lb/million Btu were exceeded simultaneously in the demonstration program when the facility was operated at optimal conditions. Testing also showed significant reductions in emissions of some hazardous air pollutants.

  18. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-06-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in commercial forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the Site 2 field effort are also included and discussed in this technical note. Preliminary economics, based

  19. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-02-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in early 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in more commercially viable forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Site 3 results are not yet available, but should be available late in the year 2000. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the

  20. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2002-05-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

  1. A growth inhibitory model with SOx influenced effective growth rate for estimation of algal biomass concentration under flue gas atmosphere

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A theoretical model for the prediction of biomass concentration under real flue gas emission has been developed. The model considers the CO2 mass transfer rate, the critical SOx concentration and its role on pH based inter-conversion of bicarbonate in model building. The calibration and subsequent v...

  2. Use of animal waste and flue gas desulfurized gypsum to improve forage production on reclaimed mine soil in Mississippi

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reclaimed mine soils amended with flue gas desulfurized (FGD) gypsum may tolerate higher levels of animal manure, and would therefore be more productive in the long-term. Studies were conducted in respread soil during the first year of land reclamation at Red Hills Mine, a surface lignite mine in no...

  3. Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements in the three potential mitigation pathways, i.e., emission to ambient air, uptake by surface vegetation (i.e., grass), and rainfall infiltration, after flue gas desulfurization (FGD) material ...

  4. Management of dry flue gas desulfurization by-products in underground mines. Topical report, April 1, 1996--April 30, 1997

    SciTech Connect

    Chugh, Y.P.; Brackebusch, F.; Carpenter, J.

    1998-12-31

    This report represents the Final Technical Progress Report for Phase II of the overall program for a cooperative research agreement between the U.S. Department of Energy - MORGANTOWN Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC). Under the agreement, SIUC will develop and demonstrate technologies for the handling, transport, and placement in abandoned underground coal mines of dry flue gas desulfurization by-products, such as fly ash, scrubber sludge, fluidized bed combustion by-products, and will assess the environmental impact of such underground placement. The overall program is divided into three (3) phases. Phase II of the program is primarily concerned with developing and testing the hardware for the actual underground placement demonstrations. Two technologies have been identified and hardware procured for full-scale demonstrations: (1) hydraulic placement, where coal combustion by-products (CCBs) will be placed underground as a past-like mixture containing about 70 to 75 percent solids; and (2) pneumatic placement, where CCBs will be placed underground as a relatively dry material using compressed air. 42 refs., 36 figs., 36 tabs.

  5. The evolution of particles in the plume from a large coal-fired boiler with flue gas desulfurization.

    PubMed

    Imhoff, R E; Tanner, R L; Valente, R J; Luria, M

    2000-07-01

    Airborne measurements were made of gaseous and particulate species in the plume of a large coal-fired power plant after flue gas desulfurization (FGD) controls were installed. These measurements were compared with measurements made before the controls were installed. The light scattering and number and volume distributions of plume excess particles were determined by nephelometry and optical particle counting techniques. The plume impact based on optical techniques was much lower than that observed in earlier measurements. Indeed, plume excess volumes as a function of particle size were of the same magnitude as the variability of the background volume distribution. In situ excess plume scattering actually decreased with distance from the source, in contrast to pre-FGD conditions. The upper limit for the dry rate of SO2-to-SO4(2-) conversion was estimated from plume excess volume measurements to be about 4% hr-1. This is slightly greater than the upper limit, 3.5% hr-1, estimated by earlier researchers, but the same as that estimated using the present technique with the earlier data. The cross-plume profile of volume suggests SO2-to-SO4(2-) conversion is highest at the plume edges. The greatest benefit of SO2 reduction on plume excess volume and visibility appears to occur far down-wind of the source.

  6. Regenerable sorbents for mercury capture in simulated coal combustion flue gas.

    PubMed

    Rodríguez-Pérez, Jorge; López-Antón, M Antonia; Díaz-Somoano, Mercedes; García, Roberto; Martínez-Tarazona, M Rosa

    2013-09-15

    This work demonstrates that regenerable sorbents containing nano-particles of gold dispersed on an activated carbon are efficient and long-life materials for capturing mercury species from coal combustion flue gases. These sorbents can be used in such a way that the high investment entailed in their preparation will be compensated for by the recovery of all valuable materials. The characteristics of the support and dispersion of gold in the carbon surface influence the efficiency and lifetime of the sorbents. The main factor that determines the retention of mercury and the regeneration of the sorbent is the presence of reactive gases that enhance mercury retention capacity. The capture of mercury is a consequence of two mechanisms: (i) the retention of elemental mercury by amalgamation with gold and (ii) the retention of oxidized mercury on the activated carbon support. These sorbents were specifically designed for retaining the mercury remaining in gas phase after the desulfurization units in coal power plants.

  7. Reclamation of abandoned surface coal mined land using flue gas desulfurization products

    SciTech Connect

    Chen, L.; Kost, D.; Dick, W.A.

    2009-07-01

    Details are given of a field-scale research project where the Fleming site, in Ohio, of highly degraded and acid-forming abandoned surface coal-mined land, was reclaimed using a dry flue gas desulfurization product from an atmospheric fluidized bed combustion burner at a General Motors plant Pontiac, MI, which burned eastern Ohio coal and used dolomitic limestone for desulfurization. Plots were seeded with a mixture of grasses, wheat and clover, in 1994 and soil and water samples were analysed in 1995 and in 2009. It was found that FGD-treated plots promoted good regenerative growth, similar to that in plots using more concentrated re-soil material. The FGD treatment also greatly improved overall water quality. 3 figs., 4 tabs.

  8. Monticello Unit 3 recovery project: The rebuild of a first generation wet flue gas desulfurization system

    SciTech Connect

    Guletsky, P.W.; Katzberger, S.M.; Jeanes, R.L.

    1995-06-01

    Since November 1993, TU Electric and Sargent & Lundy have been engaged in the repair or replacement of equipment that was damaged by the collapse of the Monticello Unit 3 chimney. In addition to the replacement of the chimney, electrostatic precipitator, and various balance-of-plant systems, the scope of the project includes the demolition, engineering and design, procurement, and construction activities to rebuild major equipment within the wet limestone flue gas desulfurization (FGD) system. This paper reviews and discusses various aspects of the design, procurement and schedule associated with the rebuild of the FGD system. The paper reviews the design selections in the areas of process technology, the absorber island, and technical enhancements to improve the operability of this 1970s-vintage system. Finally, the challenges and solutions in implementing a 17-month schedule for the design, construction, and startup of an FGD system will be discussed.

  9. Effect of water treatment chemicals on limestone/sulfur dioxide reaction in flue gas desulfurization systems

    SciTech Connect

    Dille, E.R.; Gaikwad, R.P.

    1994-12-31

    A simple laboratory test has been developed which simulates the reaction between limestone/water and sulfur dioxide in flue gas desulfurization systems. By adding various chemicals, in differing concentrations, to the limestone/water mixture, the quantitative impact on the sulfur dioxide/limestone reaction can be qualified and quantified. This paper will present the impact of several water treatment chemicals on the reaction of limestone and sulfur dioxide. An attempt has been made to predict the effect through mathematical correlations. All of the additive chemicals tend to decrease the rate of dissolution of limestone to various degrees. Some of the chemicals retard crystal growth thus adversely impacting solids separation in the thickener. The physical appearance of the crystal growth retarded limestone absorber slurry approaches a colloidal suspension.

  10. Controllability analysis and decentralized control of a wet limestone flue gas desulfurization plant

    SciTech Connect

    Perales, A.L.V.; Ortiz, F.J.G.; Ollero, P.; Gil, F.M.

    2008-12-15

    Presently, decentralized feedback control is the only control strategy used in wet limestone flue gas desulfurization (WLFGD) plants. Proper tuning of this control strategy is becoming an important issue in WLFGD plants because more stringent SO{sub 2} regulations have come into force recently. Controllability analysis is a highly valuable tool for proper design of control systems, but it has not been applied to WLFGD plants so far. In this paper a decentralized control strategy is designed and applied to a WLFGD pilot plant taking into account the conclusions of a controllability analysis. The results reveal that good SO{sub 2} control in WLFGD plants can be achieved mainly because the main disturbance of the process is well-aligned with the plant and interactions between control loops are beneficial to SO{sub 2} control.

  11. Regenerable sorbents for mercury capture in simulated coal combustion flue gas.

    PubMed

    Rodríguez-Pérez, Jorge; López-Antón, M Antonia; Díaz-Somoano, Mercedes; García, Roberto; Martínez-Tarazona, M Rosa

    2013-09-15

    This work demonstrates that regenerable sorbents containing nano-particles of gold dispersed on an activated carbon are efficient and long-life materials for capturing mercury species from coal combustion flue gases. These sorbents can be used in such a way that the high investment entailed in their preparation will be compensated for by the recovery of all valuable materials. The characteristics of the support and dispersion of gold in the carbon surface influence the efficiency and lifetime of the sorbents. The main factor that determines the retention of mercury and the regeneration of the sorbent is the presence of reactive gases that enhance mercury retention capacity. The capture of mercury is a consequence of two mechanisms: (i) the retention of elemental mercury by amalgamation with gold and (ii) the retention of oxidized mercury on the activated carbon support. These sorbents were specifically designed for retaining the mercury remaining in gas phase after the desulfurization units in coal power plants. PMID:23876255

  12. Removal of NOx from flue gas with radical oxidation combined with chemical scrubber.

    PubMed

    Lin, He; Gao, Xiang; Luo, Zhong-yang; Guan, Shi-pian; Cen, Ke-fa; Huang, Zhen

    2004-01-01

    In this paper, removal of NOx (namely DeNOx) from flue gas by radical injection combined with NaOH solution (26% by weight of NaOH in water) scrubbing was investigated. The experimental results showed that the steady streamer corona occurs through adjusting the flow rate of the oxygen fed into the nozzles electrode. The vapor in the oxygen has influence on the V-I characteristics of corona discharge. Both HNO2 and HNO3 come into being in the plasma reactor and the DeNOx efficiency in the plasma reactor is more than 60%. The overall DeNOx efficiency of the whole system reaches 81.7% when the NaOH solution scrubbing is collaborated.

  13. Methanation of recovered oxyfuel-CO2 from Ketzin and of flue gas emitted by conventional power plants

    NASA Astrophysics Data System (ADS)

    Müller, Klaus; Beinlich, Niklas; Rachow, Fabian; Israel, Johannes; Schwiertz, Carola; Charlafti, Evgenia; Schmeißer, Dieter

    2015-04-01

    The catalytic conversion of CO2 with H2 into CH4 is possible by the Sabatier reaction CO2 + 4H2 -> CH4 + 2H2O. Using excess energy from renewable electricity generation, this reaction offers an opportunity for recycling of CO2 as synthetic natural gas, for example. In result, CO2 emissions caused by fossil natural gas are reduced by the amount of this reintegrated and recycled CO2. In laboratory scale, we study the Sabatier reaction in the context of carbon capture and storage. We use used real processed oxy-fuel CO2 before and after injection at the pilot plant in Ketzin/Brandenburg. Here, one important aspect is the stability of the performance of catalysts for Sabatiers reaction against contaminations like SOx or NOx. We find a stable conversion before and after storage in the Ketzin aquifer. In addition, we report on the performance of the Sabatier reaction as direct methanation of flue gas, emitted by conventional power plants. We use an upscaled system, with a maximum input flow rate of 50Nm3/h Gas (or 5Nm3/h CO2, 25Nm3/h flue gas, 20Nm3/h H2, according to the flue gas composition). The performance is characterized in a simulated composition of flue gas and under real conditions at a power plant in Schwarze Pumpe, Brandenburg, Germany. In all cases, we find a conversion near 90%, with ~100% selectivity. In an upscaled system with high input flows of educt gas, the reaction is also autoorganized. At a certain limit of gas flow, a steady state equilibrium of exothermic heat production and thermal flow is reached and the reaction needs no further external annealing.

  14. SOx-NOx-Rox Box{trademark} flue gas clean-up demonstration. Final report

    SciTech Connect

    1995-09-01

    The SNRB{trademark} Flue Gas Cleanup Demonstration Project was cooperatively funded by the U.S. Department of Energy (DOE), the Ohio Coal Development Office (OCDO), B&W, the Electric Power Research Institute (EPRI), Ohio Edison, Norton Chemical Process Products Company and the 3M Company. The SNRB{trademark} technology evolved from the bench and laboratory pilot scale to be successfully demonstrated at the 5-MWe field scale. Development of the SNRB{trademark} process at B&W began with pilot testing of high-temperature dry sorbent injection for SO{sub 2} removal in the 1960`s. Integration of NO{sub x} reduction was evaluated in the 1970`s. Pilot work in the 1980`s focused on evaluation of various NO{sub x} reduction catalysts, SO{sub 2} sorbents and integration of the catalyst with the baghouse. This early development work led to the issuance of two US process patents to B&W - No. 4,309,386 and No. 4,793,981. An additional patent application for improvements to the process is pending. The OCDO was instrumental in working with B&W to develop the process to the point where a larger scale demonstration of the technology was feasible. This report represents the completion of Milestone M14 as specified in the Work Plan. B&W tested the SNRB{trademark} pollution control system at a 5-MWe demonstration facility at Ohio Edison`s R. E. Burger Plant located near Shadyside, Ohio. The design and operation were influenced by the results from laboratory pilot testing at B&W`s Alliance Research Center. The intent was to demonstrate the commercial feasibility of the SNRB{trademark} process. The SNRB{trademark} facility treated a 30,000 ACFM flue gas slipstream from Boiler No. 8. Operation of the facility began in May 1992 and was completed in May 1993.

  15. Speciation, characterization, and mobility of As, Se, and Hg in flue gas desulphurization residues.

    PubMed

    Al-Abed, Souhail R; Jegadeesan, Gautham; Scheckel, Kirk G; Tolaymat, Thabet

    2008-03-01

    Flue gas from coal combustion contains significant amounts of volatile toxic trace elements such as arsenic (As), selenium (Se), and mercury (Hg). The capture of these elements in the flue gas desulphurization (FGD) scrubber unit has resulted in generation of a metal-laden residue. With increasing reuse of the FGD residues in beneficial applications, it is important to determine metal speciation and mobilityto understand the environmental impact of its reuse. In this paper, we report the solid phase speciation of As, Se, and Hg in FGD residues using X-ray absorption spectroscopy (XAS), X-ray fluorescence spectroscopy (XRF), and sequential chemical extraction (SCE) techniques. The SCE results combined with XRF data indicated a strong possibility of As association with iron oxides, whereas Se was distributed among all geochemical phases. Hg appeared to be mainly distributed in the strong-complexed phase. XRF images also suggested a strong association of Hg with Fe oxide materials within FGD residues. XAS analysis indicated that As existed in its oxidized state (As(V)), whereas Se and Hg was observed in primarily reduced states as selenite (Se(IV)) and Hg(I), respectively. The results from the SCE and variable pH leaching tests indicated that the labile fractions of As, Se, and Hg were fairly low and thus suggestive of their stability in the FGD residues. However, the presence of a fine fraction enriched in metal content in the FGD residue suggested that size fractionation is important in assessing the environmental risks associated with their reuse.

  16. Advanced Flue Gas Desulfurization (AFGD) demonstration project: Volume 2, Project performance and economics. Final technical report

    SciTech Connect

    1996-04-30

    The project objective is to demonstrate removal of 90--95% or more of the SO{sub 2} at approximately one-half the cost of conventional scrubbing technology; and to demonstrate significant reduction of space requirements. In this project, Pure Air has built a single SO{sub 2} absorber for a 528-MWe power plant. The absorber performs three functions in a single vessel: prequencher, absorber, and oxidation of sludge to gypsum. Additionally, the absorber is of a co- current design, in which the flue gas and scrubbing slurry move in the same direction and at a relatively high velocity compared to conventional scrubbers. These features all combine to yield a state- of-the-art SO{sub 2} absorber that is more compact and less expensive than conventional scrubbers. The project incorporated a number of technical features including the injection of pulverized limestone directly into the absorber, a device called an air rotary sparger located within the base of the absorber, and a novel wastewater evaporation system. The air rotary sparger combines the functions of agitation and air distribution into one piece of equipment to facilitate the oxidation of calcium sulfite to gypsum. Additionally, wastewater treatment is being demonstrated to minimize water disposal problems inherent in many high-chloride coals. Bituminous coals primarily from the Indiana, Illinois coal basin containing 2--4.5% sulfur were tested during the demonstration. The Advanced Flue Gas Desulfurization (AFGD) process has demonstrated removal of 95% or more of the SO{sub 2} while providing a commercial gypsum by-product in lieu of solid waste. A portion of the commercial gypsum is being agglomerated into a product known as PowerChip{reg_sign} gypsum which exhibits improved physical properties, easier flowability and more user friendly handling characteristics to enhance its transportation and marketability to gypsum end-users.

  17. Pilot-plant technical assessment of wet flue gas desulfurization using limestone

    SciTech Connect

    Ortiz, F.J.G.; Vidal, F.; Ollero, P.; Salvador, L.; Cortes, V.; Gimenez, A.

    2006-02-15

    An experimental study was performed on a countercurrent pilot-scale packed scrubber for wet flue gas desulfurization (FGD). The flow rate of the treated flue gas was around 300 Nm{sup 3}/h, so the pilot-plant capacity is one of the largest with respect to other published studies on a pilot-plant wet FGD. The tests were carried out at an SO{sub 2} inlet concentration of 2000 ppm by changing the recycle slurry pH to around 4.8 and the L/G ratio to between 7.5 and 15. Three types of limestone were tested, obtaining desulfurization efficiencies from 59 to 99%. We show the importance of choosing an appropriate limestone in order to get a better performance from the FGD plant. Thus, it is important to know the reactivity (on a laboratory scale) and the sorbent utilization (on a pilot-plant scale) in order to identify if a limestone is reactive enough and to compare it with another type. In addition, by using the transfer-unit concept, a function has been obtained for the desulfurization efficiency, using the L/G ratio and the recycle slurry pH as independent variables. The Ca/S molar ratio is related to these and to the SO{sub 2} removal efficiency. This function, together with a simplified function of the operation variable cost, allows us to determine the pair (L/G ratio and pH) to achieve the desired SO{sub 2} removal with the minimum operation cost. Finally, the variable operation costs between packed towers and spray scrubbers have been compared, using as a basis the pilot packed tower and the industrial spray column at the Compostilla Power Station's FGD plant (in Leon, Spain).

  18. Preparation of sodium humate/{alpha}-aluminum oxide adsorbents for flue gas desulfurization

    SciTech Connect

    Sun, Z.G.; Gao, H.Y.; Hu, G.X.; Li, Y.H.

    2009-06-15

    A new composite adsorbent of sodium humate (HNa)=alpha-aluminium oxide ({alpha}-Al{sub 2}O{sub 3}) for flue gas desulfurization (FGD) was prepared using the impregnation method. Both the adsorbent of {alpha}-Al{sub 2}O{sub 3} and HNa={alpha}-Al{sub 2}O{sub 3} were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), energy dispersive X-ray spectrometer (EDS), and scanning electron microscope (SEM). Desulfurization activity of the adsorbent impregnated with ammonia (NH{sub 4}OH) was investigated in a fixed-bed quartz reactor. Experimental results indicate that HNa, which coats the {alpha}-Al{sub 2}O{sub 3} fibers impregnated with HNa solution, improved the property of {alpha}-Al{sub 2}O{sub 3} support for FGD. On the other hand, the HNa-coating on the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} impregnated with NH{sub 4}OH played an important role in enhancing the desulfurization property of the {alpha}-Al{sub 2}O{sub 3}. Due to the strong adsorption capability of HNa, more NH{sub 4}OH was adsorbed in the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} the longer a high sulfur dioxide (SO{sub 2}) conversation rate was maintained. In addition, because the desulfurization product was a compound fertilizer consisting of ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}), ammonium humate (HNH{sub 4}), and HNa, the recycling use of {alpha}-Al{sub 2}O{sub 3} was also easily achieved. Thus, this study can provide a new cost-effective way to remove SO{sub 2} from flue gas.

  19. Speciation, characterization, and mobility of As, Se, and Hg in flue gas desulphurization residues

    SciTech Connect

    Souhail R. Al-Abed; Gautham Jegadeesan; Kirk G. Scheckel; Thabet Tolaymat

    2008-03-01

    Flue gas from coal combustion contains significant amounts of volatile toxic trace elements such as arsenic (As), selenium (Se), and mercury (Hg). The capture of these elements in the flue gas desulphurization (FGD) scrubber unit has resulted in generation of a metal-laden residue. With increasing reuse of the FGD residues in beneficial applications, it is important to determine metal speciation and mobility to understand the environmental impact of its reuse. In this paper, we report the solid phase speciation of As, Se, and Hg in FGD residues using X-ray absorption spectroscopy (XAS), X-ray fluorescence spectroscopy (XRF), and sequential chemical extraction (SCE) techniques. The SCE results combined with XRF data indicated a strong possibility of As association with iron oxides, whereas Se was distributed among all geochemical phases. Hg appeared to be mainly distributed in the strong-complexed phase. XRF images also suggested a strong association of Hg with Fe oxide materials within FGD residues. XAS analysis indicated that As existed in its oxidized state (As(V)), whereas Se and Hg was observed in primarily reduced states as selenite (Se(IV)) and Hg(I), respectively. The results from the SCE and variable pH leaching tests indicated that the labile fractions of As, Se, and Hg were fairly low and thus suggestive of their stability in the FGD residues. However, the presence of a fine fraction enriched in metal content in the FGD residue suggested that size fractionation is important in assessing the environmental risks associated with their reuse. 34 refs., 3 figs., 4 tabs.

  20. Speciation, Characterization and Mobility of As, Se and Hg in Flue Gas Desulphurization Residues

    SciTech Connect

    Al-Abed, S.R.; Jegadeesan, G.; Scheckel, K.G.; Tolaymat, T.

    2008-06-23

    Flue gas from coal combustion contains significant amounts of volatile toxic trace elements such as arsenic (As), selenium (Se), and mercury (Hg). The capture of these elements in the flue gas desulphurization (FGD) scrubber unit has resulted in generation of a metal-laden residue. With increasing reuse of the FGD residues in beneficial applications, it is important to determine metal speciation and mobility to understand the environmental impact of its reuse. In this paper, we report the solid phase speciation of As, Se, and Hg in FGD residues using X-ray absorption spectroscopy (XAS), X-ray fluorescence spectroscopy (XRF), and sequential chemical extraction (SCE) techniques. The SCE results combined with XRF data indicated a strong possibility of As association with iron oxides, whereas Se was distributed among all geochemical phases. Hg appeared to be mainly distributed in the strong-complexed phase. XRF images also suggested a strong association of Hg with Fe oxide materials within FGD residues. XAS analysis indicated that As existed in its oxidized state (As(V)), whereas Se and Hg was observed in primarily reduced states as selenite (Se(IV)) and Hg(I), respectively. The results from the SCE and variable pH leaching tests indicated that the labile fractions of As, Se, and Hg were fairly low and thus suggestive of their stability in the FGD residues. However, the presence of a fine fraction enriched in metal content in the FGD residue suggested that size fractionation is important in assessing the environmental risks associated with their reuse.

  1. Basic data of polyatomic ion-molecule systems for flue gas discharge modelling

    NASA Astrophysics Data System (ADS)

    Nelson, D.; Benhenni, M.; Yousfi, M.; Eichwald, O.

    2001-11-01

    In the presence of an external electric field, ion transport coefficients (ion mobility and diffusion coefficients) are closely related to the ion-neutral interaction potential. A new generalized potential model, coupled to an optimized Monte Carlo technique, has been developed for the determination of the transport coefficients of polyatomic ions in weakly ionized gases. This corresponds to the polyatomic ion-molecule systems which can affect the electrical behaviour of the flue gas discharges used for the non-thermal plasma reactor for pollution control. The ion-molecule interaction has been described by a rigid core potential model which is adapted for both polar and non-polar systems and also symmetric and asymmetric systems. Momentum transfer cross sections are then determined using a semi-classical approach. The corresponding sets of cross sections including the dominant processes in our intermediate ion energy range (elastic and mainly charge transfer in certain cases) are used in the Monte Carlo code to calculate the ion transport coefficients over a wide range of reduced electric field E/N. These ion transport data fit quite well the drift tube measurements available in the literature for the CO2+/CO2 system, and also for certain weakly polar cases. The case of the H2O+/H2O system is then considered thus giving in this highly polar system the ion swarm data for the first time in the literature. Finally, we have considered with quite good reliability some asymmetric systems such as CO2+/N2 and N2+/CO2 whose ion data are also needed for flue gas discharge modelling.

  2. Current advances of integrated processes combining chemical absorption and biological reduction for NO x removal from flue gas.

    PubMed

    Zhang, Shihan; Chen, Han; Xia, Yinfeng; Liu, Nan; Lu, Bi-Hong; Li, Wei

    2014-10-01

    Anthropogenic nitrogen oxides (NO x ) emitted from the fossil-fuel-fired power plants cause adverse environmental issues such as acid rain, urban ozone smoke, and photochemical smog. A novel chemical absorption-biological reduction (CABR) integrated process under development is regarded as a promising alternative to the conventional selective catalytic reduction processes for NO x removal from the flue gas because it is economic and environmentally friendly. CABR process employs ferrous ethylenediaminetetraacetate [Fe(II)EDTA] as a solvent to absorb the NO x following microbial denitrification of NO x to harmless nitrogen gas. Meanwhile, the absorbent Fe(II)EDTA is biologically regenerated to sustain the adequate NO x removal. Compared with conventional denitrification process, CABR not only enhances the mass transfer of NO from gas to liquid phase but also minimize the impact of oxygen on the microorganisms. This review provides the current advances of the development of the CABR process for NO x removal from the flue gas.

  3. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    Removal of sulfur dioxide (SO{sub 2}) from the flue gas of coal- burning power plants can be achieved by duct spray drying using calcium hydroxide (Ca(OH){sub 2}) slurries. A primary objective of this research was to discover the aspects of mass transfer into Ca(OH){sub 2} slurries which limit SO{sub 2} absorption. A bench- scale stirred tank reactor with a flat gas/liquid interface was used to simulate SO{sub 2} absorption in a slurry droplet. The absorption rate of SO{sub 2} from gas concentrations of 500 to 5000 ppm was measured at 55{degrees}C in clear solutions and slurries of Ca(OH){sub 2} up to 1.0 M (7 wt percent). Results are reported in terms of the enhancement factor, {O}. This research will allow prediction of conditions where the absorption of SO{sub 2} in Ca(OH){sub 2} slurries can be enhanced by changes to liquid phase constituents (under which SO{sub 2} absorption is controlled by liquid film mass transfer). Experiments in the stirred tank have shown that SO{sub 2} absorption in a 1.0 M Ca(OH){sub 2} slurry was completely dominated by gas film mass transfer with a large excess of Ca(OH){sub 2} but becomes controlled by liquid film resistance at greater than 50 percent Ca(OH){sub 2} utilization. (VC)

  4. Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas

    SciTech Connect

    Carl Richardson; Katherine Dombrowski; Douglas Orr

    2006-12-31

    This project Final Report is submitted to the U.S. Department of Energy (DOE) as part of Cooperative Agreement DE-FC26-03NT41987, 'Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas.' Sorbent injection technology is targeted as the primary mercury control process on plants burning low/medium sulfur bituminous coals equipped with ESP and ESP/FGD systems. About 70% of the ESPs used in the utility industry have SCAs less than 300 ft2/1000 acfm. Prior to this test program, previous sorbent injection tests had focused on large-SCA ESPs. This DOE-NETL program was designed to generate data to evaluate the performance and economic feasibility of sorbent injection for mercury control at power plants that fire bituminous coal and are configured with small-sized electrostatic precipitators and/or an ESP-flue gas desulfurization (FGD) configuration. EPRI and Southern Company were co-funders for the test program. Southern Company and Reliant Energy provided host sites for testing and technical input to the project. URS Group was the prime contractor to NETL. ADA-ES and Apogee Scientific Inc. were sub-contractors to URS and was responsible for all aspects of the sorbent injection systems design, installation and operation at the different host sites. Full-scale sorbent injection for mercury control was evaluated at three sites: Georgia Power's Plant Yates Units 1 and 2 [Georgia Power is a subsidiary of the Southern Company] and Reliant Energy's Shawville Unit 3. Georgia Power's Plant Yates Unit 1 has an existing small-SCA cold-side ESP followed by a Chiyoda CT-121 wet scrubber. Yates Unit 2 is also equipped with a small-SCA ESP and a dual flue gas conditioning system. Unit 2 has no SO2 control system. Shawville Unit 3 is equipped with two small-SCA cold-side ESPs operated in series. All ESP systems tested in this program had SCAs less than 250 ft2/1000 acfm. Short-term parametric tests were conducted on Yates Units 1 and 2 to evaluate

  5. Decarb/Desal: Separation of Carbon Dioxide from Flue Gas with Simultaneous Fresh Water Production

    SciTech Connect

    Aines, R; Bourcier, W

    2009-10-21

    If fossil fuels continue to be a major part of the world's energy supply, effective means must be developed to deal with the carbon emissions. Geologic sequestration of supercritical CO{sub 2} is expected to play a major role in mitigating this problem. Separating carbon dioxide from other gases is the most costly aspect of schemes for geologic sequestration. That cost is driven by the complexity and energy intensity of current chemical-stripping methods for separating carbon dioxide. Our experience in water treatment technology indicated that an entirely new approach could be developed, taking advantage of water's propensity to separate gases that ionize in water (like CO{sub 2}) from those that do not (like N{sub 2}). Even though water-based systems might not have the extreme selectivity of chemicals like substituted amines used in industrial systems today, they have the potential to tolerate NO{sub x}, SO{sub x}, and particulates while also producing clean drinking water as a valuable byproduct. Lower capital cost, broader range of applicability, environmental friendliness, and revenue from a second product stream give this approach the potential to significantly expand the worldwide application of carbon separation for geologic sequestration. Here we report results for separation of CO{sub 2} from flue gas by two methods that simultaneously separate carbon dioxide and fresh water: ionic pumping of carbonate ions dissolved in water, and thermal distillation. The ion pumping method dramatically increases dissolved carbonate ion in solution and hence the overlying vapor pressure of CO{sub 2} gas, allowing its removal as a pure gas. We have used two common water treatment methods to drive the ion pumping approach, reverse osmosis and electrodialysis to produce pure CO{sub 2}. This novel approach to increasing the concentration of the extracted gas permits new approaches to treating flue gas, because the slightly basic water used as the extraction medium is

  6. Enhanced elemental mercury removal from coal-fired flue gas by sulfur-chlorine compounds

    SciTech Connect

    Nai-Qiang Yan; Zan Qu; Yao Chi; Shao-Hua Qiao; Ray L. Dod; Shih-Ger Chang; Charles Miller

    2009-07-15

    Oxidation of Hg{sup 0} with any oxidant or converting it to a particle-bound form can facilitate its removal. Two sulfur-chlorine compounds, sulfur dichloride (SCl{sub 2}) and sulfur monochloride (S{sub 2}Cl{sub 2}), were investigated as oxidants for Hg{sup 0} by gas-phase reaction and by surface-involved reactions in the presence of flyash or activated carbon. The gas-phase reaction between Hg{sup 0} and SCl{sub 2} is shown to be more rapid than the gas-phase reaction with chlorine, and the second order rate constant was 9.1({+-}0.5) x 10{sup -18} mL-molecules{sup -1}.s{sup -1} at 373 K. The presence of flyash or powdered activated carbon in flue gas can substantially accelerate the reaction. The predicted Hg{sup 0} removal is about 90% with 5 ppm SCl {sub 2} or S{sub 2}Cl{sub 2} and 40 g/m{sup 3} of flyash in flue gas. The combination of activated carbon and sulfur-chlorine compounds is an effective alternative. We estimate that co-injection of 3-5 ppm of SCl{sub 2} (or S{sub 2}Cl{sub 2}) with 2-3 Lb/MMacf of untreated Darco-KB is comparable in efficiency to the injection of 2-3 Lb/MMacf Darco-Hg-LH. Extrapolation of kinetic results also indicates that 90% of Hg{sup 0} can be removed if 3 Lb/MMacf of Darco-KB pretreated with 3% of SCl{sub 2} or S{sub 2}Cl{sub 2} is used. Mercuric sulfide was identified as one of the principal products of the Hg{sup 0}/SCl{sub 2} or Hg{sup 0}/S{sub 2}Cl{sub 2} reactions. Additionally, about 8% of SCl{sub 2} or S{sub 2}Cl{sub 2} in aqueous solutions is converted to sulfide ions, which would precipitate mercuric ion from FGD solution. 14 refs., 5 figs., 1 tab.

  7. Near-Zero Emissions Oxy-Combustion Flue Gas Purification - Power Plant Performance

    SciTech Connect

    Andrew Seltzer; Zhen Fan

    2011-03-01

    A technical feasibility assessment was performed for retrofitting oxy-fuel technology to an existing power plant burning low sulfur PRB fuel and high sulfur bituminous fuel. The focus of this study was on the boiler/power generation island of a subcritical steam cycle power plant. The power plant performance in air and oxy-firing modes was estimated and modifications required for oxy-firing capabilities were identified. A 460 MWe (gross) reference subcritical PC power plant was modeled. The reference air-fired plant has a boiler efficiency (PRB/Bituminous) of 86.7%/89.3% and a plant net efficiency of 35.8/36.7%. Net efficiency for oxy-fuel firing including ASU/CPU duty is 25.6%/26.6% (PRB/Bituminous). The oxy-fuel flue gas recirculation flow to the boiler is 68%/72% (PRB/bituminous) of the flue gas (average O{sub 2} in feed gas is 27.4%/26.4%v (PRB/bituminous)). Maximum increase in tube wall temperature is less than 10ºF for oxy-fuel firing. For oxy-fuel firing, ammonia injected to the SCR was shut-off and the FGD is applied to remove SOx from the recycled primary gas stream and a portion of the SOx from the secondary stream for the high sulfur bituminous coal. Based on CFD simulations it was determined that at the furnace outlet compared to air-firing, SO{sub 3}/SO{sub 2} mole ratio is about the same, NOx ppmv level is about the same for PRB-firing and 2.5 times for bituminous-firing due to shutting off the OFA, and CO mole fraction is approximately double. A conceptual level cost estimate was performed for the incremental equipment and installation cost of the oxyfuel retrofit in the boiler island and steam system. The cost of the retrofit is estimated to be approximately 81 M$ for PRB low sulfur fuel and 84 M$ for bituminous high sulfur fuel.

  8. PH adjustment of power plant cooling water with flue gas/fly ash

    SciTech Connect

    Brady, Patrick V.; Krumhansl, James L.

    2015-09-22

    A system including a vessel including a heat source and a flue; a turbine; a condenser; a fluid conduit circuit disposed between the vessel, the turbine and the condenser; and a diverter coupled to the flue to direct a portion of an exhaust from the flue to contact with a cooling medium for the condenser water. A method including diverting a portion of exhaust from a flue of a vessel; modifying the pH of a cooling medium for a condenser with the portion of exhaust; and condensing heated fluid from the vessel with the pH modified cooling medium.

  9. Removal of SO/sub 2/ from simulated flue gas by magnesia spray absorption: parameters affecting removal efficiency and products

    SciTech Connect

    Egan, Z.; Felker, L.K.

    1986-04-01

    A bench-scale apparatus simulating a spray dryer was used to study magnesia flue gas desulfurization (FGD) technology combined with spray absorption techniques for the removal of SO/sub 2/ from flue gas. The use of magnesia spray absorption technology requires fewer processing steps, reduces slurry and sludge handling as compared with limestone slurry systems, and yields a saleable sulfur byproduct. Simulated flue gases (SO/sub 2/ in N/sub 2/) were mixed with heated Mg(OH)/sub 2/ slurries and sprayed into a heated glass vessel. The inlet and exit gases were monitored for SO/sub 2/ concentration. Ranges of experimental conditions were as follows: gas flow rate, 7-10 L/min; SO/sub 2/ concentration in the inlet gas, 0.099-1.07%; slurry composition, 0.5-10% Mg(OH)/sub 2/; slurry flow rate, 1-7 mL/min; inlet gas temperature, 107-115 /sup 0/C; and dryer temperature, 73-114 /sup 0/C. The SO/sub 2/ removal efficiency ranged from 28% to nearly 100%, depending primarily on the reaction stoichiometry (Mg(OH)/sub 2//SO/sub 2/ mole ratio). The solid products were MgSO/sub 3/.3H/sub 2/O and MgSO/sub 3/.6H/sub 2/O, with the hexahydrate predominating at lower temperatures and higher humidities.

  10. Investigation of the chemical pathway of gaseous nitrogen dioxide formation during flue gas desulfurization with dry sodium bicarbonate injection

    NASA Astrophysics Data System (ADS)

    Stein, Antoinette Weil

    The chemical reaction pathway for the viable flue gas desulfurization process, dry sodium bicarbonate injection, was investigated to mitigate undesirable plume discoloration. Based on a foundation of past findings, a simplified three-step reaction pathway was hypothesized for the formation of the plume-discoloring constituent, NO2. As the first step, it was hypothesized that sodium sulfite formed by sodium bicarbonate reaction with flue gas SO 2. As the second step, it was hypothesized that sodium nitrate formed by sodium sulfite reaction with flue gas NO. And as the third step, it was hypothesized that NO2 and sodium sulfate formed by sodium nitrate reaction with SO2. The second and third hypothesized steps were experimentally investigated using an isothermal fixed bed reactor. As reported in the past, technical grade sodium sulfite was found to be un-reactive with NO and O2. Freshly prepared sodium sulfite, maintained unexposed to moist air, was shown to react with NO and O2 resulting in a mixture of sodium nitrite and sodium nitrate together with a significant temperature rise. This reaction was found to proceed only when oxygen was present in the flue gas. As reported in the past, technical grade sodium nitrate was shown to be un-reactive with SO2. But freshly formed sodium nitrate kept unexposed to humidity was found to be reactive with SO2 and O 2 resulting in the formation of NO2 and sodium sulfate polymorphic Form I. The NO2 formation by this reaction was shown to be temperature dependent with maximum formation at 175°C. Plume mitigation methods were studied based on the validated three-step reaction pathway. Mitigation of NO2 was exhibited by limiting oxygen concentration in the flue gas to a level below 5%. It was also shown that significant NO2 mitigation was achieved by operating below 110°C or above 250°C. An innovative NO2 mitigation method was patented as a result of the findings of this study. The patented process incorporated a process step of

  11. Simulation of mercury capture by activated carbon injection in incinerator flue gas. 2. Fabric filter removal.

    PubMed

    Scala, F

    2001-11-01

    Following a companion paper focused on the in-duct mercury capture in incinerator flue gas by powdered activated carbon injection, this paper is concerned with the additional mercury capture on the fabric filter cake, relevant to baghouse equipped facilities. A detailed model is presented for this process, based on material balances on mercury in both gaseous and adsorbed phases along the growing filter cake and inside the activated carbon particles,taking into account mass transfer resistances and adsorption kinetics. Several sorbents of practical interest have been considered, whose parameters have been evaluated from available literature data. The values and range of the operating variables have been chosen in order to simulate typical incinerators operating conditions. Results of simulations indicate that, contrary to the in-duct removal process, high mercury removal efficiencies can be obtained with moderate sorbent consumption, as a consequence of the effective gas/sorbent contacting on the filter. Satisfactory utilization of the sorbents is predicted, especially at long filtration times. The sorbent feed rate can be minimized by using a reactive sorbent and by lowering the filter temperature as much as possible. Minor benefits can be obtained also by decreasing the sorbent particle size and by increasing the cleaning cycle time of the baghouse compartments. Reverse-flow baghouses were more efficient than pulse-jet baghouses, while smoother operation can be obtained by increasing the number of baghouse compartments. Model results are compared with available relevant full scale data. PMID:11718360

  12. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Not Available

    1990-04-25

    During this reporting period, bench- and pilot-scale experiments have been concluded to measure mass transfer and kinetic rates at simulated duct injection conditions. Section 2 describes the tank reactor test results. Present work is focused on running the slurry absorption model for solution compositions which are representative of the tests performed in the stirred tank reactor. The slurry absorption model has been run successfully to simulate most of the clear solution experiments. Section 3 presents the results of a special study investigating the use of Epsom Salt (magnesium sulfate heptahydrate, MgSO{sub 4}{center dot}7H{sub 2}O) as an additive for in-duct dry injection to reduce the amount of water needed for humidification. Industrial grade Epsom Salt was injected into a 50-cfm pilot plant at {approximately}3.4 lb/h. Section 4 summarizes the status of slaking modification tests. The present study focuses on an evaluation of techniques for the production of a fine particulate Ca(OH){sub 2} during slaking. Section 5 reports on differential reactor (Task 4) tests. The reactor has been modified to allow contact of solids containing varying amounts of surface water with humidified flue gas for 10--120 s. Preliminary gas and wet solids experiments have been performed using lime/flyash mixtures containing 5--40 percent initial free moisture. 3 refs., 14 figs., 10 tabs.

  13. Comparison of alternative flue gas dry treatment technologies in waste-to-energy processes.

    PubMed

    Dal Pozzo, Alessandro; Antonioni, Giacomo; Guglielmi, Daniele; Stramigioli, Carlo; Cozzani, Valerio

    2016-05-01

    Acid gases such as HCl and SO2 are harmful both for human health and ecosystem integrity, hence their removal is a key step of the flue gas treatment of Waste-to-Energy (WtE) plants. Methods based on the injection of dry sorbents are among the Best Available Techniques for acid gas removal. In particular, systems based on double reaction and filtration stages represent nowadays an effective technology for emission control. The aim of the present study is the simulation of a reference two-stage (2S) dry treatment system performance and its comparison to three benchmarking alternatives based on single stage sodium bicarbonate injection. A modelling procedure was applied in order to identify the optimal operating configuration of the 2S system for different reference waste compositions, and to determine the total annual cost of operation. Taking into account both operating and capital costs, the 2S system appears the most cost-effective solution for medium to high chlorine content wastes. A Monte Carlo sensitivity analysis was carried out to assess the robustness of the results.

  14. Simulation of mercury capture by activated carbon injection in incinerator flue gas. 2. Fabric filter removal.

    PubMed

    Scala, F

    2001-11-01

    Following a companion paper focused on the in-duct mercury capture in incinerator flue gas by powdered activated carbon injection, this paper is concerned with the additional mercury capture on the fabric filter cake, relevant to baghouse equipped facilities. A detailed model is presented for this process, based on material balances on mercury in both gaseous and adsorbed phases along the growing filter cake and inside the activated carbon particles,taking into account mass transfer resistances and adsorption kinetics. Several sorbents of practical interest have been considered, whose parameters have been evaluated from available literature data. The values and range of the operating variables have been chosen in order to simulate typical incinerators operating conditions. Results of simulations indicate that, contrary to the in-duct removal process, high mercury removal efficiencies can be obtained with moderate sorbent consumption, as a consequence of the effective gas/sorbent contacting on the filter. Satisfactory utilization of the sorbents is predicted, especially at long filtration times. The sorbent feed rate can be minimized by using a reactive sorbent and by lowering the filter temperature as much as possible. Minor benefits can be obtained also by decreasing the sorbent particle size and by increasing the cleaning cycle time of the baghouse compartments. Reverse-flow baghouses were more efficient than pulse-jet baghouses, while smoother operation can be obtained by increasing the number of baghouse compartments. Model results are compared with available relevant full scale data.

  15. Flue gas SO 2/NO x control by combination of dry scrubber and electron beam

    NASA Astrophysics Data System (ADS)

    Helfritch, D. J.; Feldman, P. L.

    This study examines the feasibility of adding an electron beam between the spray dryer and the fabric filter of "dry scrubber" flue gas desulfurization (FGD) systems. The beam promises effective removal of nitrogen oxides (NO x) and sulfur dioxide (SO 2), even at higher coal-sulfur levels than usually economic for dry scrubbers. The beam excites gas molecules, promoting reactions that convert SO 2 and NO x to acids that then react with calcium compounds and are removed by the filter. The cost findings are promising for both manufacture and operation. The system uses commercially available components. The relatively low temperatures and high humidity downstream of the spray dryer favor economic beam operation. The beam removes SO 2, so the dryer can be run for economy, not high removal. Pilot scale tests will soon be carried out which are designed to verify earlier bench scale test results and to serve as the next step to full commercialization. It is expected that better than 90% SO 2 and NO x removal will be achieved.

  16. Comparison of alternative flue gas dry treatment technologies in waste-to-energy processes.

    PubMed

    Dal Pozzo, Alessandro; Antonioni, Giacomo; Guglielmi, Daniele; Stramigioli, Carlo; Cozzani, Valerio

    2016-05-01

    Acid gases such as HCl and SO2 are harmful both for human health and ecosystem integrity, hence their removal is a key step of the flue gas treatment of Waste-to-Energy (WtE) plants. Methods based on the injection of dry sorbents are among the Best Available Techniques for acid gas removal. In particular, systems based on double reaction and filtration stages represent nowadays an effective technology for emission control. The aim of the present study is the simulation of a reference two-stage (2S) dry treatment system performance and its comparison to three benchmarking alternatives based on single stage sodium bicarbonate injection. A modelling procedure was applied in order to identify the optimal operating configuration of the 2S system for different reference waste compositions, and to determine the total annual cost of operation. Taking into account both operating and capital costs, the 2S system appears the most cost-effective solution for medium to high chlorine content wastes. A Monte Carlo sensitivity analysis was carried out to assess the robustness of the results. PMID:26951719

  17. A technique to control mercury from flue gas: The Thief Process

    SciTech Connect

    O'Dowd, W.J.; Pennline, H.W.; Freeman, M.C.; Granite, E.J.; Hargis, R.A.; Lacher, C.J.; Karash, A.

    2006-12-01

    The Thief Process is a mercury removal process that may be applicable to a broad range of pulverized coal-fired combustion systems. This is one of several sorbent injection technologies under development by the U.S. Department of Energy for capturing mercury from coal-fired electric utility boilers. A unique feature of the Thief Process involves the production of a thermally activated sorbent in situ at the power plant. The sorbent is obtained by inserting a lance, or thief, into the combustor, in or near the flame, and extracting a mixture of partially combusted coal and gas. The partially combusted coal or sorbent has adsorptive properties suitable for the removal of vapor-phase mercury at flue gas temperatures that are typical downstream of a power plant preheater. One proposed scenario, similar to activated carbon injection (ACI), involves injecting the extracted sorbent into the downstream ductwork between the air preheater and the particulate collection device of the power plant. Initial laboratory-scale and pilot-scale testing, using an eastern bituminous coal, focused on the concept validation. Subsequent pilot-scale testing, using a Powder River Basin (PRB) coal, focused on the process development and optimization. The results of the experimental studies, as well as an independent experimental assessment, are detailed. In addition, the results of a preliminary economic analysis that documents the costs and the potential economic advantages of the Thief Process for mercury control are discussed.

  18. Effect of solids concentration distribution on the flue gas desulfurization process

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Changhe Chen; Xuchang Xu

    2006-06-15

    A dry flue gas desulfurization (FGD) process at 600-800{sup o}C was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. Various fresh sorbent distribution types and internal structures were modeled numerically to investigate their effect on the gas-solid flow and sulfate reaction characteristics. Experimental results show that, after the fresh sorbent supply was stopped, the desulfurization efficiency declined rapidly even though the sorbent recirculation was maintained. Therefore, the fresh sorbent is the main contributor to the desulfurization process and the primary effect of the recirculated sorbent was to evenly distribute the fresh sorbent and to prolong the sorbent particle residence time. The numerical results demonstrate that the desulfurization efficiency varied greatly for the various fresh sorbent bottom injection methods. The desulfurization efficiency of the bottom-even injection method was 1.5 times that of the bottom two-sided injection method. Internal structures effectively improved the fresh sorbent solids concentration distribution and the desulfurization efficiency. Optimized internal structures increased the desulfurization efficiency of the bottom two-sided injection method by 46%, so that it was very close to that of the bottom-even injection method with only a 4.6% difference. 16 refs., 6 figs., 2 tabs.

  19. CO{sub 2} capture in flue gas: Semiempirical approach to select a potential physical solvent

    SciTech Connect

    Gwinner, B.; Roizard, D.; Lapicque, F.; Favre, E.; Cadours, R.; Boucot, P.; Carrette, P.L.

    2006-07-05

    The reported work aims at proposing a method to select potential physical solvents for CO{sub 2} absorption in flue gas. A parametric approach based on solubility data available in the open literature is engaged. It appears that CO{sub 2} capture with physical solvents is dominated by two fundamental aspects. On one hand, solvent-solvent interactions, characterized by the Hildebrand solubility parameter, have to be minimized so as to facilitate CO{sub 2} incorporation into the solvent. On the other hand, CO{sub 2}-solvent interactions, which can be estimated by ab initio calculations, have to be maximized in order to allow good cohesion between CO{sub 2} and the solvent molecules. Considering these two requirements, several types of solvents are highlighted, namely, ethers, esters, ketones, tertiary amines, and alkyl phosphates. This parametric approach differs notably from similar works about another acid gas, SO{sub 2}, and the forthcoming differences are discussed. Some mechanistic considerations are also given about the critical problems of CO{sub 2}/N{sub 2} selectivity.

  20. Retention of arsenic and selenium compounds using limestone in a coal gasification flue gas.

    PubMed

    Diaz-Somoano, Mercedes; Martinez-Tarazona, M Rosa

    2004-02-01

    Volatile arsenic and selenium compounds present in coals may cause environmental problems during coal combustion and gasification. A possible way to avoid such problems may be the use of solid sorbents capable of retaining these elements from flue gases in gas cleaning systems. Lime and limestone are materials that are extensively employed for the capture of sulfur during coal processing. Moreover, they have also proven to have good retention characteristics for arsenic and selenium during combustion. The aim of this work was to ascertain whether this sorbent is also useful for retaining arsenic and selenium species in gases produced in coal gasification. The study was carried out in a laboratory-scale reactor in which the sorbent was employed as a fixed bed, using synthetic gas mixtures. In these conditions, retention capacities for arsenic may reach 17 mg g(-1) in a gasification atmosphere free of H2S, whereas the presence of H2S implies a significant decrease in arsenic retention. In the case of selenium, H2S does not influence retention which may reach 65 mg g(-1). Post-retention sorbent characterization, thermal stability, and water solubility tests have shown that chemical reaction is one of the mechanisms responsible for the capture of arsenic and selenium, with Ca(AsO2)2 and CaSe being the main compounds formed.

  1. Removal and speciation of mercury compounds in flue gas from a waste incinerator.

    PubMed

    Hwang, In-Hee; Minoya, Hiroshi; Matsuo, Takayuki; Matsuto, Toshihiko; Tojo, Yasumasa

    2016-11-01

    The management and control of mercury emissions from waste incinerators have become more significant, because waste incinerators are sinks to treat mercury-containing consumer products. This study investigated the effects of mercury concentrations and waste incineration temperatures on mercury speciation using a lab-scale experimental instrument. The removal characteristics of different mercury species were also investigated using an apparatus to simulate the fabric filter with a thin layer of additives such as Ca(OH)2 and NaHCO3, activated carbon (AC), and fly ash. HgCl2 generation rates peaked at 800°C for initial Hg(0) concentrations of 0.08-3.61 mg/Nm(3) in the presence of 400 ppm HCl. A linear relationship was established between the generation rate of HgCl2 and the logarithmic value of initial mercury concentration. Fly ash proved highly efficient in mercury removal, being equal or superior to AC. On the other hand, Ca(OH)2 and NaHCO3 were shown to have no effects on mercury removal. In the dry-scrubbing process, alkali agent is often sprayed in amounts beyond those stoichiometrically required to aid acidic gas removal. The research suggests, however, that this may hinder mercury removal from the flue gas of solid waste incinerators. PMID:27031438

  2. Evaluation of catalytic combustion of actual coal-derived gas

    NASA Astrophysics Data System (ADS)

    Blanton, J. C.; Shisler, R. A.

    1982-02-01

    The combustion characteristics of a Pt-Pl catalytic reactor burning coal-derived, low-Btu gas were investigated. A large matrix of test conditions was explored involving variations in fuel/air inlet temperature and velocity, reactor pressure, and combustor exit temperature. Other data recorded included fuel gas composition, reactor temperatures, and exhaust emissions. Operating experience with the reactor was satisfactory. Combustion efficiencies were quite high (over 95 percent) over most of the operating range. Emissions of NOx were quite high (up to 500 ppm V and greater), owing to the high ammonia content of the fuel gas.

  3. Evaluation of catalytic combustion of actual coal-derived gas

    NASA Technical Reports Server (NTRS)

    Blanton, J. C.; Shisler, R. A.

    1982-01-01

    The combustion characteristics of a Pt-Pl catalytic reactor burning coal-derived, low-Btu gas were investigated. A large matrix of test conditions was explored involving variations in fuel/air inlet temperature and velocity, reactor pressure, and combustor exit temperature. Other data recorded included fuel gas composition, reactor temperatures, and exhaust emissions. Operating experience with the reactor was satisfactory. Combustion efficiencies were quite high (over 95 percent) over most of the operating range. Emissions of NOx were quite high (up to 500 ppm V and greater), owing to the high ammonia content of the fuel gas.

  4. Flue-gas carbon capture on carbonaceous sorbents: Toward a low-cost multifunctional Carbon Filter for 'Green' energy producers

    SciTech Connect

    Radosz, M.; Hu, X.D.; Krutkramelis, K.; Shen, Y.Q.

    2008-05-15

    A low-pressure Carbon Filter Process (patent pending) is proposed to capture carbon dioxide (CO{sub 2}) from flue gas. This filter is filled with a low-cost carbonaceous sorbent, such as activated carbon or charcoal, which has a high affinity (and, hence, high capacity) to CO{sub 2} but not to nitrogen (N{sub 2}). This, in turn, leads to a high CO{sub 2}/N{sub 2} selectivity, especially at low pressures. The Carbon Filter Process proposed in this work can recover at least 90% of flue-gas CO{sub 2} of 90%+ purity at a fraction of the cost normally associated with the conventional amine absorption process. The Carbon Filter Process requires neither expensive materials nor flue-gas compression or refrigeration, and it is easy to heat integrate with an existing or grassroots power plant without affecting the cost of the produced electricity too much. An abundant supply of low-cost CO{sub 2} from electricity producers is good news for enhanced oil recovery (EOR) and enhanced coal-bed methane recovery (ECBMR) operators, because it will lead to higher oil and gas recovery rates in an environmentally sensitive manner. A CO{sub 2}-rich mixture that contains some nitrogen is much less expensive to separate from flue-gas than pure CO{sub 2}; therefore, mixed CO{sub 2}/N{sub 2}-EOR and CO{sub 2}/N{sub 2}-ECBMR methods are proposed to maximize the overall carbon capture and utilization efficiency.

  5. Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

    SciTech Connect

    Devenney, Martin; Gilliam, Ryan; Seeker, Randy

    2015-06-30

    The objective of this project was to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This final report details all development, analysis, design and testing of the project. Also included in the final report are an updated Techno-Economic Analysis and CO2 Lifecycle Analysis. The subsystems included in the pilot demonstration plant are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant was proven to be capable of capturing CO2 from various sources (gas and coal) and mineralizing it into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The final report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. The report also discusses the results of the fully integrated operation of the facility. Fiber cement boards have been produced in this facility exclusively using reactive calcium carbonate from captured CO2 from flue gas. These boards meet all US and China appropriate acceptance standards. Use demonstrations for these boards are now underway.

  6. Impact of supplemental firing of tire-derived fuel (TDF) on mercury species and mercury capture with the advanced hybrid filter in a western subbituminous coal flue gas

    SciTech Connect

    Ye Zhuang; Stanley J. Miller

    2006-05-15

    Pilot-scale experimental studies were carried out to evaluate the impacts of cofiring tire-derived fuel and a western subbituminous coal on mercury species in flue gas. Mercury samples were collected at the inlet and outlet of the Advanced Hybrid filter to determine mercury concentrations in the flue gas with and without TDF cofiring, respectively. Cofiring of TDF with a subbituminous coal had a significant effect on mercury speciation in the flue gas. With 100% coal firing, there was only 16.8% oxidized mercury in the flue gas compared to 47.7% when 5% TDF (mass basis) was fired and 84.8% when 10% TDF was cofired. The significantly enhanced mercury oxidation may be the result of additional homogeneous gas reactions between Hg{sup 0} and the reactive chlorine generated in the TDF-cofiring flue gas and the in situ improved reactivity of unburned carbon in ash by the reactive chlorine species. Although the cofiring of TDF demonstrated limited improvement on mercury-emission control with the Advanced Hybrid filter, it proved to be a very cost-effective mercury control approach for power plants equipped with wet or dry flue gas desulfurization (FGD) systems because of the enhanced mercury oxidation. 15 refs., 4 figs., 4 tabs.

  7. Characterisation and fingerprinting of PCBs in flue gas and ash from waste incineration and in technical mixtures.

    PubMed

    Jansson, Stina; Lundin, Lisa; Grabic, Roman

    2011-10-01

    Congener patterns of mono- to deca-chlorinated biphenyls (PC1-10B) were evaluated in (a) waste incineration flue gases collected in the post-combustion zone of a laboratory-scale fluidized-bed reactor, (b) ashes from two different MSW incineration plants, and (c) published data of eight Aroclor formulations. The congener patterns of the flue gases, ashes, and Aroclor mixtures clearly differed from each other, likely reflecting differences in formation pathways. The flue gas congener patterns were largely dominated by the least chlorinated congeners, whereas the ashes displayed more evenly distributed patterns. The most abundant congeners indicated a preference for 3,3',4,4'-oriented substitution, which may be related to de novo-type formation involving perylene. Principal component analysis confirmed that congener patterns differed among the three matrices and also distinguished flue gases collected at 200 °C from those collected at 300 °C and 450 °C. This distinction could be partly explained by the degree of chlorination, although the substitution status of the ortho-position, and substitution in the 3,3',4,4'-positions also seemed to be influential. Injecting biphenyl into the post-combustion zone of the reactor did not alter the patterns, indicating that availability of the backbone structure is not a limiting factor for PCB formation. PMID:21885088

  8. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project. Technical progress report No. 15, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1994-08-01

    The goal of this project is to demonstrate that, by combining state-of-the-art technology, highly efficient plant operation and maintenance capabilities and by-product gypsum sales, significant reductions of SO{sub 2} emissions can be achieved at approximately one-half the life cycle cost of a conventional Flue Gas Desulfurization (FGD) system. Further, this emission reduction is achieved without generating solid waste and while minimizing liquid wastewater effluent. Basically, this project entails the design, construction and operation of a nominal 600 MWe AFGD facility to remove SO{sub 2} from coal-fired power plant flue gas at the Northern Indiana Public Service Company`s Bailly Generating Station.

  9. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard; Kenneth E. Baldrey; Richard Schlager

    2000-04-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. Preliminary testing has identified a class of common deliquescent salts that effectively control flyash resistivity on a variety of coals. A method to evaluate cohesive properties of flyash in the laboratory has been selected and construction of an electrostatic tensiometer test fixture is underway. Preliminary selection of a variety of chemicals that will be screened for effect on flyash cohesion has been completed.

  10. JV Task 5 - Evaluation of Residual Oil Fly Ash As A Mercury Sorbent For Coal Combustion Flue Gas

    SciTech Connect

    Robert Patton

    2006-12-31

    The mercury adsorption capacity of a residual oil fly ash (ROFA) sample collected form Florida Power and Light Company's Port Everglades Power Plant was evaluated using a bituminous coal combustion flue gas simulator and fixed-bed testing protocol. A size-segregated (>38 {micro}g) fraction of ROFA was ground to a fine powder and brominated to potentially enhance mercury capture. The ROFA and brominated-ROFA were ineffective in capturing or oxidizing the Hg{sup 0} present in a simulated bituminous coal combustion flue gas. In contrast, a commercially available DARCO{reg_sign} FGD initially adsorbed Hg{sup 0} for about an hour and then catalyzed Hg{sup 0} oxidation to produce Hg{sup 2+}. Apparently, the unburned carbon in ROFA needs to be more rigorously activated in order for it to effectively capture and/or oxidize Hg{sup 0}.

  11. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-10-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, progress was made in obtaining an industry partner for a long-term demonstration and in technology transfer activities. Engineering and equipment procurement activities related to the long-term demonstration were also completed.

  12. Selective denitrification of flue gas by O3 and ethanol mixtures in a duct: Investigation of processes and mechanisms.

    PubMed

    Ding, Jie; Cai, Heruijing; Zhong, Qin; Lin, Jiandong; Xiao, Junjun; Zhang, Shule; Fan, Maohong

    2016-07-01

    A novel selective denitrification process, referred as O3-ethanol oxidation method, was developed by injecting O3 and ethanol mixtures into the simulated flue gas duct. The organic radicals, generated through the ethanol oxidation by O3, can oxidize NO into NO2, and finally into important industrial raw, namely, nitrate organics or aqueous nitrate acids. The residual ethanol in the tail can be recycled. The CO3(2-), HCO3(-) and SO2 in the flue gas hardly exhibit any effect on the NOX removal. Compared to the conventional O3 oxidation method, the present method shows higher selective oxidation of NO, higher NO(X) removal and less O3 consumption as well as proves lower initial investment and operating costs with more compact equipment. PMID:26989982

  13. Aminosilane-grafted polymer/silica hollow fiber adsorbents for CO₂ capture from flue gas.

    PubMed

    Rezaei, Fateme; Lively, Ryan P; Labreche, Ying; Chen, Grace; Fan, Yanfang; Koros, William J; Jones, Christopher W

    2013-05-01

    Amine/silica/polymer composite hollow fiber adsorbents are produced using a novel reactive post-spinning infusion technique, and the obtained fibers are shown to capture CO2 from simulated flue gas. The post-spinning infusion technique allows for functionalization of polymer/silica hollow fibers with different types of amines during the solvent exchange step after fiber spinning. The post-spinning infusion of 3-aminopropyltrimethoxysilane (APS) into mesoporous silica/cellulose acetate hollow fibers is demonstrated here, and the materials are compared with hollow fibers infused with poly(ethyleneimine) (PEI). This approach results in silica/polymer composite fibers with good amine distribution and accessibility, as well as adequate porosity retained within the fibers to facilitate rapid mass transfer and adsorption kinetics. The CO2 adsorption capacities for the APS-infused hollow fibers are shown to be comparable to those of amine powders with similar amine loadings. In contrast, fibers that are spun with presynthesized, amine-loaded mesoporous silica powders show negligible CO2 uptake and low amine loadings because of loss of amines from the silica materials during the fiber spinning process. Aminosilica powders are shown to be more hydrophilic than the corresponding amine containing composite hollow fibers, the bare polymer as well as silica support. Both the PEI-infused and APS-infused fibers demonstrate reduced CO2 adsorption upon elevating the temperature from 35 to 80 °C, in accordance with thermodynamics, whereas PEI-infused powders show increased CO2 uptake over that temperature range because of competing diffusional and thermodynamic effects. The CO2 adsorption kinetics as probed via TGA show that the APS-infused hollow fiber adsorbents have more rapid uptake kinetics than their aminosilica powder analogues. The adsorption performance of the functionalized hollow fibers is also assessed in CO2 breakthrough experiments. The breakthrough results show a

  14. Experimental study on Hg0 removal from flue gas over columnar MnOx-CeO2/activated coke

    NASA Astrophysics Data System (ADS)

    Xie, Yine; Li, Caiting; Zhao, Lingkui; Zhang, Jie; Zeng, Guangming; Zhang, Xunan; Zhang, Wei; Tao, Shasha

    2015-04-01

    Mn-Ce mixed oxides supported on commercial columnar activated coke (MnCe/AC) were employed to remove elemental mercury (Hg0) at low temperatures (100-250 °C) without the assistance of HCl in flue gas. The samples were characterized by X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET), X-ray photoelectron spectroscopy (XPS) and temperature programmed desorption (TPD). Effects of some factors, including Mn-Ce loading values, active component, reaction temperatures and flue gas components (O2, SO2, NO, H2O), on Hg0 removal efficiency were investigated. Results indicated that the optimal Mn-Ce loading value and reaction temperature were 6% and 190 °C, respectively. Considerable high Hg0 removal efficiency (>90%) can be obtained over MnCe6/AC under both N2/O2 atmosphere and simulated flue gas atmosphere at 190 °C. Besides, it was observed that O2 and NO exerted a promotional effect on Hg0 removal, H2O exhibited a suppressive effect, and SO2 hindered Hg0 removal seriously when in the absence of O2. Furthermore, the XPS spectra of Hg 4f and Hg-TPD results showed that the captured mercury were existed as Hg0 and HgO on the MnCe6/AC, and HgO was the major species, which illustrated that adsorption and catalytic oxidation process were included for Hg0 removal over MnCe6/AC, and catalytic oxidation played the critical role. What's more, both lattice oxygen and chemisorbed oxygen or OH groups on MnCe6/AC contributed to Hg0 oxidation. MnCe6/AC, which exhibited excellent performance on Hg0 removal in the absence of HCl, appeared to be promising in industrial application, especially for low-rank coal fired flue gas.

  15. Effects of flue gas components on removal of elemental mercury over Ce-MnOx/Ti-PILCs.

    PubMed

    He, Chuan; Shen, Boxiong; Li, Fukuan

    2016-03-01

    The adsorption and oxidation of elemental mercury (Hg(0)) under various flue gas components were investigated over a series of Ce-MnOx/Ti-PILC catalysts, which were synthesized by an impregnation method. To discuss the mechanism, the catalysts were characterized by various techniques such as N2 adsorption-desorption, scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) analysis and X-ray photoelectron spectroscopy (XPS). The results indicated that the presence of 500 ppm SO2 in the flue gas significantly restrained the Hg(0) adsorption and oxidation over 6%Ce-6%MnOx/Ti-PILC due to the formation of SO4(2-) species. Hg(0) could be oxidized to HgCl2 in the presence of HCl, because the Deacon process occurred. NO would react with active oxygen to form NO2-containing species, which facilitated Hg(0) oxidation. While the presence of NO limited the Hg(0) adsorption on 6%Ce-6%MnOx/Ti-PILC due to the competitive adsorption of NO with Hg(0). The addition of NH3 in the flue gas significantly restrained Hg(0) adsorption and oxidation, because the formed NH4(+) species covered the active adsorption sites on the surfaces, and further limited Hg(0) oxidation. However, when NO and NH3 were simultaneously added into the flue gas, the Hg(0) oxidation efficiency of 6%Ce-6%MnOx/Ti-PILC exhibited a relatively high value (72%) at 250°C, which indicated the practicability to use Ce-MnOx/Ti-PILC for Hg(0) removal under SCR conditions. PMID:26546699

  16. Management of dry flue gas desulfurization by-products in underground mines. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-07-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. Previous quarterly Technical Progress Reports have set forth the specific objectives of the program, and a discussion of these is not repeated here. Rather, this report discusses the technical progress made during the period April 1 - June 30, 1995. A final topical report on the SEEC, Inc. demonstration of its technology for the transporting of coal combustion residues was completed during the quarter, although final printing of the report was accomplished early in July, 1995. The SEEC technology involves the use of Collapsible Intermodal Containers (CIC`s) developed by SEEC, and the transportation of such containers - filled with fly ash or other coal combustion residues - on rail coal cars or other transportation means. Copies of the final topical report, entitled {open_quotes}The Development and Testing of Collapsible Intermodal Containers for the Handling and Transport of Coal Combustion Residues{close_quotes} were furnished to the Morgantown Energy Technology Center. The Rapid Aging Test colums were placed in operation during the quarter. This test is to determine the long-term reaction of both the pneumatic and hydraulic mixtures to brine as a leaching material, and simulates the conditions that will be encountered in the actual underground placement of the coal combustion residues mixtures. The tests will continue for about one year.

  17. Coupling of chemical kinetics, gas dynamics, and charged particle kinetics models for the analysis of NO reduction from flue gases

    SciTech Connect

    Eichwald, O.; Yousfi, M.; Hennad, A.; Benabdessadok, M.D.

    1997-11-01

    A chemical kinetics model is developed to analyze the time evolution of the different main species involved in a flue gas initially stressed by a pulsed corona discharge at the atmospheric pressure and including N{sub 2}, O{sub 2}, H{sub 2}O, and CO{sub 2} with a few ppm of NO. The present chemical kinetics model is coupled to a gas dynamics model used to analyze the radial expansion of the gas in the ionized channel created during the discharge phase. It is also meant to analyze the gas heating due to the Joule effect. This chemical kinetics model is also coupled to charged particle kinetics models based on a Boltzmann equation model to calculate the electron-molecule reaction coefficients in the flue gas and on a Monte Carlo code to estimate the energy and momentum transfer terms relative to ion-molecule collisions which are the input data for the gas dynamics model. It is shown, in particular, that the evolution of the radicals and the oxides is substantially affected by the gas temperature rise (from the initial value of 300 K up to 750 K near the anode) thus emphasizing the present coupling between gas dynamics, charged particle, and chemical kinetics models. {copyright} {ital 1997 American Institute of Physics.}

  18. Coupling of chemical kinetics, gas dynamics, and charged particle kinetics models for the analysis of NO reduction from flue gases

    NASA Astrophysics Data System (ADS)

    Eichwald, O.; Yousfi, M.; Hennad, A.; Benabdessadok, M. D.

    1997-11-01

    A chemical kinetics model is developed to analyze the time evolution of the different main species involved in a flue gas initially stressed by a pulsed corona discharge at the atmospheric pressure and including N2, O2, H2O, and CO2 with a few ppm of NO. The present chemical kinetics model is coupled to a gas dynamics model used to analyze the radial expansion of the gas in the ionized channel created during the discharge phase. It is also meant to analyze the gas heating due to the Joule effect. This chemical kinetics model is also coupled to charged particle kinetics models based on a Boltzmann equation model to calculate the electron-molecule reaction coefficients in the flue gas and on a Monte Carlo code to estimate the energy and momentum transfer terms relative to ion-molecule collisions which are the input data for the gas dynamics model. It is shown, in particular, that the evolution of the radicals and the oxides is substantially affected by the gas temperature rise (from the initial value of 300 K up to 750 K near the anode) thus emphasizing the present coupling between gas dynamics, charged particle, and chemical kinetics models.

  19. JV Task 124 - Understanding Multi-Interactions of SO3, Mercury, Selenium, and Arsenic in Illinois Coal Flue Gas

    SciTech Connect

    Ye Zhuang; Christopher Martin; John Pavlish

    2009-03-31

    This project consisted of pilot-scale combustion testing with a representative Illinois basin coal to explore the multi-interactions of SO{sub 3}, mercury, selenium and arsenic. The parameters investigated for SO{sub 3} and mercury interactions included different flue gas conditions, i.e., temperature, moisture content, and particulate alkali content, both with and without activated carbon injection for mercury control. Measurements were also made to track the transformation of selenium and arsenic partitioning as a function of flue gas temperature through the system. The results from the mercury-SO{sub 3} testing support the concept that SO{sub 3} vapor is the predominant factor that impedes efficient mercury removal with activated carbon in an Illinois coal flue gas, while H{sub 2}SO{sub 4} aerosol has less impact on activated carbon injection performance. Injection of a suitably mobile and reactive additives such as sodium- or calcium-based sorbents was the most effective strategy tested to mitigate the effect of SO{sub 3}. Transformation measurements indicate a significant fraction of selenium was associated with the vapor phase at the electrostatic precipitator inlet temperature. Arsenic was primarily particulate-bound and should be captured effectively with existing particulate control technology.

  20. Comparison of material flows in sewage-free and sewage-generating flue-gas purification systems of municipal waste incineration plants

    SciTech Connect

    Achternbosch, M.; Richers, U.

    1998-07-01

    During incineration of waste in waste incineration plants, polluted flue gases are generated which have to be subjected to flue gas purification. Although the legal requirements are nearly unambiguous, the question of whether wet flue gas purification is to be performed in a sewage-free or sewage-generating manner is discussed controversially by experts in the Federal Republic of Germany. As a contribution to this discussion, material flow studies of sewage-free and sewage-generating flue gas purification processes in waste incineration plants were performed by ITAS in cooperation with ITC-TAB. The study covered three waste incineration plants, two of which were operated in a sewage-generating and one in a sewage-free manner. The data and information submitted by most of the plant operators are not sufficient for a comprehensive balancing of flue gas purification systems in waste incineration plants. For this reason, plant operation often is not optimally tailored to the substances prevailing. During operation, at least temporary strong superstoichiometric dosage of auxiliary chemicals cannot be excluded. By means of plausibility assumptions and model calculations, closed balancing of most plants could be achieved. Moreover, it was demonstrated by the balancing of technical-scale waste incineration plants that the material flows in wet flue gas purification re less dependent on the design of the flue gas purification section (sewage-free/sewage-generating), but considerably affected by the operation of the flue gas purification system (e.g., volume of absorption agents used). Hence, material flows can be controlled in a certain range.

  1. Biomass gasification chars for mercury capture from a simulated flue gas of coal combustion.

    PubMed

    Fuente-Cuesta, A; Diaz-Somoano, M; Lopez-Anton, M A; Cieplik, M; Fierro, J L G; Martínez-Tarazona, M R

    2012-05-15

    The combustion of coal can result in trace elements, such as mercury, being released from power stations with potentially harmful effects for both human health and the environment. Research is ongoing to develop cost-effective and efficient control technologies for mercury removal from coal-fired power plants, the largest source of anthropogenic mercury emissions. A number of activated carbon sorbents have been demonstrated to be effective for mercury retention in coal combustion power plants. However, more economic alternatives need to be developed. Raw biomass gasification chars could serve as low-cost sorbents for capturing mercury since they are sub-products generated during a thermal conversion process. The aim of this study was to evaluate different biomass gasification chars as mercury sorbents in a simulated coal combustion flue gas. The results were compared with those obtained using a commercial activated carbon. Chars from a mixture of paper and plastic waste showed the highest retention capacity. It was found that not only a high carbon content and a well developed microporosity but also a high chlorine content and a high aluminium content improved the mercury retention capacity of biomass gasification chars. No relationship could be inferred between the surface oxygen functional groups and mercury retention in the char samples evaluated. PMID:22325640

  2. Zero Liquid Discharge (ZLD) System for Flue-Gas Derived Water From Oxy-Combustion Process

    SciTech Connect

    Sivaram Harendra; Danylo Oryshchyn; Thomas Ochs; Stephen J. Gerdemann; John Clark

    2011-10-16

    Researchers at the National Energy Technology Laboratory (NETL) located in Albany, Oregon, have patented a process - Integrated Pollutant Removal (IPR) that uses off-the-shelf technology to produce a sequestration ready CO{sub 2} stream from an oxy-combustion power plant. Capturing CO{sub 2} from fossil-fuel combustion generates a significant water product which can be tapped for use in the power plant and its peripherals. Water condensed in the IPR{reg_sign} process may contain fly ash particles, sodium (from pH control), and sulfur species, as well as heavy metals, cations and anions. NETL is developing a treatment approach for zero liquid discharge while maximizing available heat from IPR. Current treatment-process steps being studied are flocculation/coagulation, for removal of cations and fine particles, and reverse osmosis, for anion removal as well as for scavenging the remaining cations. After reverse osmosis process steps, thermal evaporation and crystallization steps will be carried out in order to build the whole zero liquid discharge (ZLD) system for flue-gas condensed wastewater. Gypsum is the major product from crystallization process. Fast, in-line treatment of water for re-use in IPR seems to be one practical step for minimizing water treatment requirements for CO{sub 2} capture. The results obtained from above experiments are being used to build water treatment models.

  3. [Effect of flue gas desulfurization gypsum application on remediation of acidified forest soil].

    PubMed

    Luo, Yao; Kang, Rong-Hua; Yu, De-Xiang; Tan, Bing-Quan; Duan, Lei

    2012-06-01

    Effect of flue gas desulfurization gypsum (FGDG) application on remediation of a typical acidified forest soil was studied through field experiments at Tieshanping, Chongqing in southwest China for one year. To evaluate the effect and risk of FGDG application, pH value, major ions and heavy metal of soil water in different soil layers were observed dynamically, and heavy metal contained in soil and FGDG were measured. Results showed that Ca2+ and SO4(-2) concentration of soil water in FGDG plots increased with time, pH value was elevated slightly, and n(Ca)/n(Al) value of annual average increased from 2.16, 1.35 and 0.88 to 2.58, 1.52 and 1.12 compared with control plots. The concentration of As, Cu, Cr, Ni and Zn in soil water was not elevated significantly. However, slight enrichment of Cr, Ni and Zn in some upper soil layers was observed. Consequently, FGDG application can improve acidified forest soil, without obviously heavy metal increasing in soil water. However, risk for heavy metal enrichment still exists, which is need for further study. PMID:22946189

  4. Simultaneous Removal of NO and Hg(0) from Flue Gas over Mn-Ce/Ti-PILCs.

    PubMed

    Wang, Yinyin; Shen, Boxiong; He, Chuan; Yue, Shiji; Wang, Fumei

    2015-08-01

    A series of Mn-Ce/Ti-PILCs (PILCs, pillared interlayered clays) catalysts were prepared via impregnation method in simultaneous removal of NO and elemental mercury in simulated flue gas. The physicochemical properties of these catalysts have been examined by some characterization methods, such as H2-TPR, nitrogen adsorption, XRD and XPS. Mn(6%)-Ce(6%)/Ti-PILCs exhibited superior NO conversion (>95%) and Hg(0) removal efficiency (>90%) at low temperature (250 °C). The results indicated that the elemental mercury had little impact on NO removal efficiency, while the presence of NH3 and NO in SCR system inhibited the Hg(0) removal. NO and Hg(0) removal activity was strongly affected by the transform between surface adsorbed oxygen and lattice oxygen. The species ratio of Mn(4+)/Mn(3+) and Ce(4+)/Ce(3+) on the catalyst surface contributed to the NO conversions and Hg(0) removal. Mn-Ce/Ti-PILCs displayed a broad prospect for controlling the emission of NO and mercury. On the basis of the results obtained, a mechanism for the simultaneous removal of NO and Hg(0) was proposed for the Mn-Ce/Ti-PILCs catalysts: -NH2 + NO → N2 + H2O, -OH + 1/2 Hg(ad) →1/2 HgO + 1/2 H2O. PMID:26154299

  5. Effects of salts on preparation and use of calcium silicates for flue gas desulfurization

    SciTech Connect

    Kind, K.K.; Wassermann, P.D.; Rochelle, G.T. )

    1994-02-01

    High surface area calcium silicate hydrates that are highly reactive with SO[sub 2] can be made by slurrying fly ash and lime in water at elevated temperatures for several hours. This concept is the basis for the ADVACATE (ADVAnced siliCATE) process for flue gas desulfurization. This paper examines the impact of salts on such a system. Two low calcium fly ashes, from the Shawnee and Clinch River power plants, were examined. The addition of gypsum (CaSO[sub 4][center dot]2H[sub 2]O) or calcium chloride to the slurry system increased the dissolved calcium concentration, allowing the reaction rate to increase and the maximum surface area to more than double in some cases. This increase came despite a lower solution hydroxide level. The salts also enhanced the reaction of the sorbent with sulfur dioxide. This resulted from the higher equilibrium moisture on the sorbent at any humidity due to the deliquescent properties of some of the salts used (calcium chloride and calcium nitrate). Solids made without the deliquescent salts exhibited equilibrium moisture adsorption consistent with a type-II BET isotherm while the deliquescent salts caused hysteresis in the adsorption/desorption isotherm. 22 refs., 10 figs., 2 tabs.

  6. Use Of limestone resources in flue-gas desulfurization power plants in the Ohio River Valley

    USGS Publications Warehouse

    Foose, M.P.; Barsotti, A.F.

    1999-01-01

    In 1994, more than 41 of the approximately 160 coal-fired, electrical- power plants within the six-state Ohio River Valley region used flue-gas desulfurization (FGD) units to desulfurize their emissions, an approximately 100% increase over the number of plants using FGD units in 1989. This increase represents a trend that may continue with greater efforts to meet Federal Clean Air Act standards. Abundant limestone resources exist in the Ohio River Valley and are accessed by approximately 975 quarries. However, only 35 of these are believed to have supplied limestone for FGD electrical generating facilities. The locations of these limestone suppliers do not show a simple spatial correlation with FGD facilities, and the closest quarries are not being used in most cases. Thus, reduction in transportation costs may be possible in some cases. Most waste generated by FGD electrical-generating plants is not recycled. However, many FGD sites are relatively close to gypsum wallboard producers that may be able to process some of their waste.

  7. Investigation of a mercury speciation technique for flue gas desulfurization materials

    SciTech Connect

    Lee, J.Y.; Cho K.; Cheng L.; Keener, T.C.; Jegadeesan G.; Al-Abed, S.R.

    2009-08-15

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method and samples from power plants in Pennsylvania. Potential candidates of pure mercury standards including mercuric chloride, mercurous chloride, mercury oxide, mercury sulfide, and mercuric sulfate were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg{sub 2}Cl{sub 2} and HgCl{sub 2} could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury. 21 refs., 5 figs., 3 tabs.

  8. Effects of aluminum/fluoride chemistry on wet limestone flue gas desulfurization

    SciTech Connect

    Farmer, R.W.; Jarvis, J.B.; Moser, R.

    1987-01-01

    Several operating problems in wet limestone flue gas desulfurization (FGD) can be associated with liquid phase aluminum/fluoride (AlF/sub n/) complexes. Inhibited limestone dissolution by AlF/sub n/ species was examined in a bench-scale pilot FGD scrubber system, under conditions similar those in full-scale utility FGD systems. It was shown that sufficiently high fly ash loadings can initiate the inhibition mechanism, in the presence of a reserve of CaF/sub 2/ solids. In FGD systems, the concentration of AlF/sub n/ complexes is determined by a dynamic balance among such factors as CaF/sub 2/ and Al(OH)/sub 3/ mutual solubility, operating pH, and slurry residence time. Implications of these findings for full-scale FGD systems include the importance of maintaining a satisfactory level of particulate removal upstream of the FGD scrubber. One currently proposed method for correcting an occurrence of inhibition is elevation of slurry pH, by addition of lime, to precipitate and purge aluminum as the hyroxide.

  9. Investigation of a mercury speciation technique for flue gas desulfurization materials.

    PubMed

    Lee, Joo-Youp; Cho, Kyungmin; Cheng, Lei; Keener, Tim C; Jegadeesan, Gautham; Al-Abed, Souhail R

    2009-08-01

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method. Potential candidates of pure mercury standards including mercuric chloride (HgCl2), mercurous chloride (Hg2Cl2), mercury oxide (HgO), mercury sulfide (HgS), and mercuric sulfate (HgSO4) were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg2Cl2 and HgCl2 could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury.

  10. Plant species for revegetation of a saline flue gas desulfurization sludge pond

    SciTech Connect

    Salo, L.F.; Artiola, J.F.; Goodrich-Mahoney, J.W.

    1996-07-01

    Codisposing saline wastewater from electrical generating stations with flue gas desulfurization (FGD) scrubber sludge simplifies waste disposal but produces a saline waste that will later require revegetation. This waste is low in macronutrients, contains high levels of salts and B, and has a fine texture. This study identified plants, based on germination test results, that show promise for sowing at an evaporation pound in eastern Arizona where scrubber sludge and wastewater are codisposed. Forty-four grass, forb, and shrub accessions germinated on filter paper in saline water from the disposal pond. Dilutions of disposal pone water with untreated well water from the site ranged in EC from 0.17 to 3.03 S m{sup {minus}1}. Our criteria for evaluating plants to be used in revegetating saline FGD sludge were: (1) ability to germinate in increasing levels of disposal pond water and (2) ease of establishment from seed. The percentage of pond water that would reduce germination to 50% that of well-water controls (P{sub 50}) ranged as high as >100 for the most tolerant plants. 32 refs., 3 tabs.

  11. Land application uses for dry flue gas desulfurization by-products: Phase 2. Final report

    SciTech Connect

    Stehouwer, R.; Dick, W.; Bigham, J.

    1998-03-01

    The Clean Air Act, as amended in 1990, spurred the development of flue gas desulfurization (FGD) technologies, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. A three-phase study was initiated in December 1990 to demonstrate high-volume beneficial uses of FGD by-products as alternates to landfilling. Phase 1 characterized the chemical, physical, mineralogical, and engineering properties of FGD by-products from 13 coal-fired boilers, and provided a preliminary evaluation of the economic feasibility of various FGD by-product applications. This report covers Phase 2 of the study, which included (1) laboratory and greenhouse studies to evaluate the use of dry FGD by-products as a soil conditioning amendment for acidic minespoils and agricultural soils, (2) field studies to test several high-volume agronomic and engineering uses, and (3) development and preliminary application of a basic methodological framework for estimation of the economic costs and benefits to society of various beneficial reuse options.

  12. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    This report presents the results of fundamental mass transfer testing for in-duct removal of SO{sub 2}. Following this initial part of an experimental program, it became clear that the amount of initial moisture on the sorbent strongly affected the extent of Ca(OH){sub 2} conversion. Novel techniques aimed at increasing sorbent utilization were investigated and are described. Major novel technique investigated and reported on here was the reaction with SO{sub 2} of sorbents with initial free moisture (damp sorbents). The duct injection process using damp solids has the following steps: preparation of sorbent as a slurry, blending of the slurry with dry recycle materials to create damp solids, injection of the solids into the duct, reaction and drying of the solids with flue gas in the duct, collection in particulate control equipment, and finally recycle of dry solids with some bleed to disposal. The moisture content of the solids at each step affects system performance. Various factors favor high moisture whereas others favor low moisture. (VC)

  13. Statistical modelling and optimization of hydrolysis of urea to generate ammonia for flue gas conditioning.

    PubMed

    Mahalik, K; Sahu, J N; Patwardhan, Anand V; Meikap, B C

    2010-10-15

    The present study is concerned with the technique of producing a relatively small quantity of ammonia which can be used safely in a coal-fired thermal power plant to improve the efficiency of electrostatic precipitator by removing the suspended particulate material mostly fly ash, from the flue gas. In this work hydrolysis of urea has been conducted in a batch reactor at atmospheric pressure to study the different reaction variables such as reaction temperature, initial concentration and stirring speed on the conversion by using design expert software. A 2(3) full factorial central composite design (CCD) has been employed and a quadratic model equation has been developed. The study reveals that conversion increases exponentially with an increase in temperature, stirring speed and feed concentration. However the stirring speed has the greatest effect on the conversion with concentration and temperature exerting least and moderate effect respectively. The values of equilibrium conversion obtained through the developed models are found to agree well with their corresponding experimental counterparts with a satisfactory correlation coefficient of 93%. The developed quadratic model was optimized using quadratic programming to maximize conversion of urea within experimental range studied. The optimum production condition has been found to be at the temperature of 130 degrees C, feed concentration of 4.16 mol/l and stirring speed of 400 rpm and the corresponding conversion, 63.242%.

  14. Development of mercury control enhancements for flue-gas cleanup systems

    SciTech Connect

    Livengood, C.D.; Huang, H.S.; Mendelsohn, M.H.; Wu, Jiann M.

    1995-08-01

    Combustion sources, including those using coal for fuel, contribute a significant fraction of total anthropogenic mercury emissions. Unfortunately, recent field studies have shown that current flue-gas cleanup (FGC) systems are relatively ineffective in controlling elemental mercury, which is a major component of the mercury emissions for many systems. Research at Argonne National Laboratory has been focused on techniques to enhance the capture of elemental mercury in existing FGC systems. For dry processes, these studies have included evaluation of the factors that control mercury capture by commercial activated carbons (both with and without chemical pretreatment), testing of novel proprietary sorbents under development by several firms, and investigation of sorbents based upon chemical pretreatment of low-cost mineral substrates. To enhance the ability of wet scrubbers to capture mercury, the studies have looked at the effects of improved mass transfer through both mechanical and chemical means, as well as the conversion of elemental mercury into more soluble species that can be easily absorbed.

  15. Optimizing the specific surface area of fly ash-based sorbents for flue gas desulfurization.

    PubMed

    Lee, K T; Bhatia, S; Mohamed, A R; Chu, K H

    2006-01-01

    High performance sorbents for flue gas desulfurization can be synthesized by hydration of coal fly ash, calcium sulfate, and calcium oxide. In general, higher desulfurization activity correlates with higher sorbent surface area. Consequently, a major aim in sorbent synthesis is to maximize the sorbent surface area by optimizing the hydration conditions. This work presents an integrated modeling and optimization approach to sorbent synthesis based on statistical experimental design and two artificial intelligence techniques: neural network and genetic algorithm. In the first step of the approach, the main and interactive effects of three hydration variables on sorbent surface area were evaluated using a full factorial design. The hydration variables of interest to this study were hydration time, amount of coal fly ash, and amount of calcium sulfate and the levels investigated were 4-32 h, 5-15 g, and 0-12 g, respectively. In the second step, a neural network was used to model the relationship between the three hydration variables and the sorbent surface area. A genetic algorithm was used in the last step to optimize the input space of the resulting neural network model. According to this integrated modeling and optimization approach, an optimum sorbent surface area of 62.2m(2)g(-1) could be obtained by mixing 13.1g of coal fly ash and 5.5 g of calcium sulfate in a hydration process containing 100ml of water and 5 g of calcium oxide for a fixed hydration time of 10 h.

  16. Adhesive carrier particles for rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization.

    PubMed

    Li, Yuan; You, Changfu; Song, Chenxing

    2010-06-15

    A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the sorbent made from circulation ash having various average diameters were all about 9%, and their desulfurization abilities were similar (approximately 150 mg/g). PMID:20481549

  17. Effects of flue-gas contamination on ceramic insulator performance in freezing conditions

    SciTech Connect

    Chisholm, W.A.

    1998-08-01

    Clean, dry insulators have much higher electrical strength than wet, dirty insulators. Winter conditions tend to provide complete wetting of surface contamination on all insulating surfaces. The wetting can lead to arcing activity, leakage currents, and possibly to flashovers. In a specific problem case at 69 kV: flue-gas condensate from a thermal plant was identified as the contaminant; leakage currents from arcing were observed at temperatures of -2 to +1 C (28--34 F); relative humidity was between 60 and 80%, rather than 90--100%, during arcing; leakage currents were observed on both standard and, to a lesser degree, on semiconductive-glaze insulators. A series of electrical tests were carried out at a representative range of temperatures ({minus}17 to +4 C), relative humidities (60--95%) and contamination levels (50--700 {micro}g/cm{sup 2}) in a specialized environmental chamber. Leakage currents were measured, and flashovers at line voltage were observed. Conclusions about safe operating areas of both conventional and semiconductive-glaze insulators are drawn from the results.

  18. Sodic soil properties and sunflower growth as affected by byproducts of flue gas desulfurization.

    PubMed

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2012-01-01

    The main component of the byproducts of flue gas desulfurization (BFGD) is CaSO(4), which can be used to improve sodic soils. The effects of BFGD on sodic soil properties and sunflower growth were studied in a pot experiment. The experiment consisted of eight treatments, at four BFGD rates (0, 7.5, 15 and 22.5 t ha(-1)) and two leaching levels (750 and 1200 m(3) ha(-1)). The germination rate and yield of the sunflower increased, and the exchangeable sodium percentage (ESP), pH and total dissolved salts (TDS) in the soils decreased after the byproducts were applied. Excessive BFGD also affected sunflower germination and growth, and leaching improved reclamation efficiency. The physical and chemical properties of the reclaimed soils were best when the byproducts were applied at 7.5 t ha(-1) and water was supplied at 1200 m(3)·ha(-1). Under these conditions, the soil pH, ESP, and TDS decreased from 9.2, 63.5 and 0.65% to 7.8, 2.8 and 0.06%, and the germination rate and yield per sunflower reached 90% and 36.4 g, respectively. Salinity should be controlled by leaching when sodic soils are reclaimed with BFGD as sunflower growth is very sensitive to salinity during its seedling stage. PMID:23285042

  19. [Effect of flue gas desulfurization gypsum application on remediation of acidified forest soil].

    PubMed

    Luo, Yao; Kang, Rong-Hua; Yu, De-Xiang; Tan, Bing-Quan; Duan, Lei

    2012-06-01

    Effect of flue gas desulfurization gypsum (FGDG) application on remediation of a typical acidified forest soil was studied through field experiments at Tieshanping, Chongqing in southwest China for one year. To evaluate the effect and risk of FGDG application, pH value, major ions and heavy metal of soil water in different soil layers were observed dynamically, and heavy metal contained in soil and FGDG were measured. Results showed that Ca2+ and SO4(-2) concentration of soil water in FGDG plots increased with time, pH value was elevated slightly, and n(Ca)/n(Al) value of annual average increased from 2.16, 1.35 and 0.88 to 2.58, 1.52 and 1.12 compared with control plots. The concentration of As, Cu, Cr, Ni and Zn in soil water was not elevated significantly. However, slight enrichment of Cr, Ni and Zn in some upper soil layers was observed. Consequently, FGDG application can improve acidified forest soil, without obviously heavy metal increasing in soil water. However, risk for heavy metal enrichment still exists, which is need for further study.

  20. In-season effect of flue gas desulfurization gypsum on soil physical properties.

    PubMed

    Buckley, Meghan E; Wolkowski, Richard P

    2014-01-01

    There is renewed interest in the application of gypsum to agricultural lands, particularly of gypsum produced during flue gas desulfurization (FGD) at coal-burning power plants. We studied the effects of land application of FGD gypsum to corn ( L.) in watersheds draining to the Great Lakes. The FGD gypsum was surface applied at 11 sites at rates of 0, 1120, 2240, and 4480 kg ha after planting to 3-m by 7.6-m field plots. Approximately 12 wk after application, penetration resistance and hydraulic conductivity were measured in situ, and samples were collected for determination of bulk density and aggregate stability. No treatment effect was detected for penetration resistance or hydraulic conductivity. A positive treatment effect was seen for bulk density at only 2 of 10 sites tested. Aggregate stability reacted similarly across all sites and was decreased with the highest application of FGD gypsum, whereas the lower rates were not different from the control. Overall, there were few beneficial effects of the FGD gypsum to soil physical properties in the year of application. PMID:25602566

  1. Fluoride accumulation by plants grown in acid soils amended with flue gas desulphurisation gypsum.

    PubMed

    Álvarez-Ayuso, E; Giménez, A; Ballesteros, J C

    2011-09-15

    The application of flue gas desulphurisation (FGD) gypsum as an acid soil ameliorant was studied in order to establish the possible detrimental effects on plants and animals feeding on them caused by the high fluoride content in this by-product. A greenhouse experiment was conducted under controlled conditions to determine the F accumulation by two plant species (alfalfa (Medicago sativa L.) and ryegrass (Lolium perenne L.)) grown in acid soils amended with different FGD gypsum doses (0-10%). The F concentrations in plant aerial parts were comprised in the range 22-65 mg kg(-1), and those in plant roots varied from 49 to 135 mg kg(-1). The F contents in the above-ground plant tissues showed to decrease with the FGD gypsum application rate, whereas an inverse trend was manifested by plant roots. The increase in the soil content of soluble Ca as a result of the FGD gypsum addition seemed to play an important role in limiting the translocation of F to plant aerial parts.

  2. Carbon-supported ionic liquids as innovative adsorbents for CO₂ separation from synthetic flue-gas.

    PubMed

    Erto, Alessandro; Silvestre-Albero, Ana; Silvestre-Albero, Joaquín; Rodríguez-Reinoso, Francisco; Balsamo, Marco; Lancia, Amedeo; Montagnaro, Fabio

    2015-06-15

    Fixed-bed thermodynamic CO2 adsorption tests were performed in model flue-gas onto Filtrasorb 400 and Nuchar RGC30 activated carbons (AC) functionalized with [Hmim][BF4] and [Emim][Gly] ionic liquids (IL). A comparative analysis of the CO2 capture results and N2 porosity characterization data evidenced that the use of [Hmim][BF4], a physical solvent for carbon dioxide, ended up into a worsening of the parent AC capture performance, due to a dominating pore blocking effect at all the operating temperatures. Conversely, the less sterically-hindered and amino acid-based [Emim][Gly] IL was effective in increasing the AC capture capacity at 353 K under milder impregnation conditions, the beneficial effect being attributed to both its chemical affinity towards CO2 and low pore volume reduction. The findings derived in this work outline interesting perspectives for the application of amino acid-based IL supported onto activated carbons for CO2 separation under post-combustion conditions, and future research efforts should be focused on the search for AC characterized by optimal pore size distribution and surface properties for IL functionalization.

  3. A kinetic approach to the catalytic oxidation of mercury in flue gas

    SciTech Connect

    Albert A. Presto; Evan J. Granite; Andrew Karash; Richard A. Hargis; William J. O'Dowd; Henry W. Pennline

    2006-10-15

    Four mercury oxidation catalysts were tested in a packed bed reactor in the presence of flue gas generated by the NETL 500 lb/h coal combustor. The four catalysts tested were Ir, Ir/HCl, Darco FGD activated carbon, and Thief/HCl. The Thief/HCl and Darco converted the highest percentage of the inlet mercury; however, the high conversion in these experiments was aided by larger catalyst loadings than in the Ir and Ir/HCl experiments. We propose a method for analyzing mercury oxidation catalyst results in a kinetic framework using the bulk reaction rate for oxidized mercury formation normalized by either the catalyst mass or surface area. Results reported for fractional mercury oxidation are strongly influenced by the specific experimental conditions and are therefore difficult to translate from experiment to experiment. The catalyst-normalized results allow for more quantitative analysis of mercury oxidation catalyst data and are the first step in creating a predictive model that will allow for efficient scaling up from laboratory-scale to larger-scale studies. 34 refs., 1 fig., 3 tabs.

  4. Sodic Soil Properties and Sunflower Growth as Affected by Byproducts of Flue Gas Desulfurization

    PubMed Central

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2012-01-01

    The main component of the byproducts of flue gas desulfurization (BFGD) is CaSO4, which can be used to improve sodic soils. The effects of BFGD on sodic soil properties and sunflower growth were studied in a pot experiment. The experiment consisted of eight treatments, at four BFGD rates (0, 7.5, 15 and 22.5 t ha−1) and two leaching levels (750 and 1200 m3 ha−1). The germination rate and yield of the sunflower increased, and the exchangeable sodium percentage (ESP), pH and total dissolved salts (TDS) in the soils decreased after the byproducts were applied. Excessive BFGD also affected sunflower germination and growth, and leaching improved reclamation efficiency. The physical and chemical properties of the reclaimed soils were best when the byproducts were applied at 7.5 t ha−1 and water was supplied at 1200 m3·ha−1. Under these conditions, the soil pH, ESP, and TDS decreased from 9.2, 63.5 and 0.65% to 7.8, 2.8 and 0.06%, and the germination rate and yield per sunflower reached 90% and 36.4 g, respectively. Salinity should be controlled by leaching when sodic soils are reclaimed with BFGD as sunflower growth is very sensitive to salinity during its seedling stage. PMID:23285042

  5. Experiences concerning the service life of rubber linings applied in flue gas desulfurization plants

    SciTech Connect

    Berger, W.

    1999-11-01

    Since the beginning of the eighties scrubbers and other components in European FGD plants have been protected against corrosion using rubber lining. Extensive experience is available based on service lives of rubber lining of more than 15 years. The paper will consider the various rubber types and curing systems used. While the USA and Japan had already begun retrofitting their existing coal-fired power stations with flue gas desulfurization (FGD) plants in the seventies, Germany followed suit in the eighties as a result of the decree issued for large-scale firing plants. Concurrent with this development retrofitting has also been enhanced in other European countries like Austria and the Netherlands, later followed by Denmark, Finland and England. After the collapse of the Eastern Bloc retrofitting work has been implemented in Eastern Germany, Poland, the Czech Republic and Slovakia. Today FGD plants are being put into operation in Spain, Italy, Turkey and Greece or are on the verge of being put into service. More than 150 plants of this kind are operated by using the wet-scrubbing process with limestone or calcium hydroxide suspensions.

  6. Hg2+ reduction and re-emission from simulated wet flue gas desulfurization liquors.

    PubMed

    Wo, Jingjing; Zhang, Meng; Cheng, Xiaoya; Zhong, Xiaohang; Xu, Jiang; Xu, Xinhua

    2009-12-30

    In this study, considering that Hg(2+) in wet flue gas desulfurization (FGD) systems can easily be reduced and then released into atmosphere, causing secondary pollution, the researches about Hg(2+) reduction and Hg(0) re-emission mechanism were carried out. The effects of several experimental parameters on the reduction were studied, including initial pH, temperature, and concentrations of Cl(-) and S(IV). Our experimental results indicated that Cl(-) had a restraining effect on the Hg(2+) reduction and Hg(0) re-emission, after 24h reaction, only 20.5% of Hg(2+) was reduced with 100mM Cl(-) in simulated desulfurization solution. Cl(-) can slow Hg(2+) reduction and Hg(0) re-emissions dramatically through changing reaction mechanism, with formation of new intermediate: ClHgSO(3)(-), which can decompose to Hg(0), but much more slowly than Hg(SO(3))(2)(2-) or HgSO(3). Simulating the conditions of the practical application (initial pH 5, T=50 degrees C, S(IV)=5 mM, Cl(-)=100 mM), we also found that Ca(2+), NO(3)(-), F(-), etc. all had obvious effects on reduction rates. Based on the material balance and characteristic of the reactants, the reduction emission mechanism of Hg(2+) has been established, providing theoretical basis for industrial application of mercury control in wet FGD systems. PMID:19699584

  7. Investigation of a mercury speciation technique for flue gas desulfurization materials.

    PubMed

    Lee, Joo-Youp; Cho, Kyungmin; Cheng, Lei; Keener, Tim C; Jegadeesan, Gautham; Al-Abed, Souhail R

    2009-08-01

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method. Potential candidates of pure mercury standards including mercuric chloride (HgCl2), mercurous chloride (Hg2Cl2), mercury oxide (HgO), mercury sulfide (HgS), and mercuric sulfate (HgSO4) were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg2Cl2 and HgCl2 could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury. PMID:19728491

  8. Carbon-supported ionic liquids as innovative adsorbents for CO₂ separation from synthetic flue-gas.

    PubMed

    Erto, Alessandro; Silvestre-Albero, Ana; Silvestre-Albero, Joaquín; Rodríguez-Reinoso, Francisco; Balsamo, Marco; Lancia, Amedeo; Montagnaro, Fabio

    2015-06-15

    Fixed-bed thermodynamic CO2 adsorption tests were performed in model flue-gas onto Filtrasorb 400 and Nuchar RGC30 activated carbons (AC) functionalized with [Hmim][BF4] and [Emim][Gly] ionic liquids (IL). A comparative analysis of the CO2 capture results and N2 porosity characterization data evidenced that the use of [Hmim][BF4], a physical solvent for carbon dioxide, ended up into a worsening of the parent AC capture performance, due to a dominating pore blocking effect at all the operating temperatures. Conversely, the less sterically-hindered and amino acid-based [Emim][Gly] IL was effective in increasing the AC capture capacity at 353 K under milder impregnation conditions, the beneficial effect being attributed to both its chemical affinity towards CO2 and low pore volume reduction. The findings derived in this work outline interesting perspectives for the application of amino acid-based IL supported onto activated carbons for CO2 separation under post-combustion conditions, and future research efforts should be focused on the search for AC characterized by optimal pore size distribution and surface properties for IL functionalization. PMID:25710387

  9. LIFAC flue gas desulfurization process an alternative SO{sub 2} control strategy

    SciTech Connect

    Patel, J.G.; Vilala, J.

    1995-12-01

    This paper discusses the results from two recently completed LIFAC flue gas desulfurization plants - 300 MW Shand lignite powered station owned by Saskatchewan Power Corporation and 60 MW Whitewater Valley high sulfur coal fired station owned by Richmond Powerand Light. LIFACis a dry FGD process in which limestone is injected into the upper regions of the boiler furnace and an activation reactor is used to humidify the unreacted limestone to achieve additional sulfur capture. The performance in both plants indicates that 70 to 80% sulfur is removed at a Ca/S ratio of 2. Cost performance data from these plants has shown that LI FAC both on construction cost and $/ton SO{sub 2} removed basis is very cost competitive compared to other SO{sub 2} control technologies. The Richmond plant has been realized under the auspices of the U.S. Department of Energy`s Clean Coal Technology program. The Shand plant is the first commercial installation in North America. The paper also discusses highlights of operating and maintenance experience, availability and handling of the solid waste product.

  10. Biomass gasification chars for mercury capture from a simulated flue gas of coal combustion.

    PubMed

    Fuente-Cuesta, A; Diaz-Somoano, M; Lopez-Anton, M A; Cieplik, M; Fierro, J L G; Martínez-Tarazona, M R

    2012-05-15

    The combustion of coal can result in trace elements, such as mercury, being released from power stations with potentially harmful effects for both human health and the environment. Research is ongoing to develop cost-effective and efficient control technologies for mercury removal from coal-fired power plants, the largest source of anthropogenic mercury emissions. A number of activated carbon sorbents have been demonstrated to be effective for mercury retention in coal combustion power plants. However, more economic alternatives need to be developed. Raw biomass gasification chars could serve as low-cost sorbents for capturing mercury since they are sub-products generated during a thermal conversion process. The aim of this study was to evaluate different biomass gasification chars as mercury sorbents in a simulated coal combustion flue gas. The results were compared with those obtained using a commercial activated carbon. Chars from a mixture of paper and plastic waste showed the highest retention capacity. It was found that not only a high carbon content and a well developed microporosity but also a high chlorine content and a high aluminium content improved the mercury retention capacity of biomass gasification chars. No relationship could be inferred between the surface oxygen functional groups and mercury retention in the char samples evaluated.

  11. Evaluation of BOC'S Lotox Process for the Oxidation of Elemental Mercury in Flue Gas from a Coal-Fired Boiler

    SciTech Connect

    Khalid Omar

    2008-04-30

    Linde's Low Temperature Oxidation (LoTOx{trademark}) process has been demonstrated successfully to remove more than 90% of the NOx emitted from coal-fired boilers. Preliminary findings have shown that the LoTOx{trademark} process can be as effective for mercury emissions control as well. In the LoTOx{trademark} system, ozone is injected into a reaction duct, where NO and NO{sub 2} in the flue gas are selectively oxidized at relatively low temperatures and converted to higher nitrogen oxides, which are highly water soluble. Elemental mercury in the flue gas also reacts with ozone to form oxidized mercury, which unlike elemental mercury is water-soluble. Nitrogen oxides and oxidized mercury in the reaction duct and residual ozone, if any, are effectively removed in a wet scrubber. Thus, LoTOx{trademark} appears to be a viable technology for multi-pollutant emission control. To prove the feasibility of mercury oxidation with ozone in support of marketing LoTOx{trademark} for multi-pollutant emission control, Linde has performed a series of bench-scale tests with simulated flue gas streams. However, in order to enable Linde to evaluate the performance of the process with a flue gas stream that is more representative of a coal-fired boiler; one of Linde's bench-scale LoTOx{trademark} units was installed at WRI's combustion test facility (CTF), where a slipstream of flue gas from the CTF was treated. The degree of mercury and NOx oxidation taking place in the LoTOx{trademark} unit was quantified as a function of ozone injection rates, reactor temperatures, residence time, and ranks of coals. The overall conclusions from these tests are: (1) over 80% reduction in elemental mercury and over 90% reduction of NOx can be achieved with an O{sub 3}/NO{sub X} molar ratio of less than two, (2) in most of the cases, a lower reactor temperature is preferred over a higher temperature due to ozone dissociation, however, the combination of both low residence time and high temperature

  12. Catalytic ceramic filters for flue gas cleaning. 1: Preparation and characterization

    SciTech Connect

    Saracco, G.; Montanaro, L.

    1995-04-01

    This paper deals with the preparation and the characterization of ceramic porous filters, whose, pores were deposited with a {gamma}-Al{sub 2}O{sub 3} layer via the so-called ``urea method``, in order to increase their specific surface area. Once activated with a suitable catalytic principle, these filters can find a potential application in flue gas cleaning according to a combined action: mechanical particulate removal + catalytic abatement of chemical pollutants (nitrogen oxides, volatile organic compounds, etc.). Both the obtained filters and the bulk powder were characterized from either a structural (BET surface area measurement, Hg porosimetry, differential thermal analysis-thermal gravimetry analysis, X-ray diffraction, scanning electron microscopy (SEM) observation, gas permeation) or a catalytic viewpoint. In this last context, isopropyl alcohol dehydration was chosen as a model reaction since it is directly catalyzed by {gamma}-Al{sub 2}O{sub 3}. A reaction mechanism is proposed for the test reaction, based on the existence of two types of active sites (A and B). On A-sites isopropyl alcohol gives an intermediate adsorbate and decomposes provided vicinal B-sites are available for water adsorption. A kinetic rate expression is worked out on the basis of experimental runs performed on a batch-operated differential reactor. The urea method is demonstrated to be a reliable tool to deposit a {gamma}-Al{sub 2}O{sub 3} layer all over the pore walls of the filter, markedly increasing its specific surface area. Drawbacks of the procedure employed are through the occurrence of pore blocking after a few deposition cycles and the occasional presence of cracks in the deposited layer.

  13. Determination of the main parameters of the cyclone separator of the flue gas produced during the smelting of secondary aluminum

    NASA Astrophysics Data System (ADS)

    Matusov, Jozef; Gavlas, Stanislav

    2016-06-01

    One way how is possible to separate the solid particulate pollutants from the flue gas is use the cyclone separators. The cyclone separators are very frequently used separators due to the simplicity of their design and their low operating costs. Separation of pollutants in the form of solids is carried out using three types of forces: inertia force, centrifugal force, gravity force. The main advantage is that cyclone consist of the parts which are resistant to wear and have long life time, e.g. various rotating and sliding parts. Mostly are used as pre-separators, because they have low efficiency in the separation of small particles. Their function is to separate larger particles from the flue gases which are subsequently cleaned in the other device which is capable of removing particles smaller than 1 µm, which is limiting size of particle separation. The article will deal with the issue of calculating the basic dimensions and main parameters of the cyclone separator from flue gas produced during the smelting of secondary aluminum.

  14. Next Generation Pressurized Oxy-Coal Combustion: High Efficiency and No Flue Gas Recirculation

    SciTech Connect

    Rue, David

    2013-09-30

    The Gas Technology Institute (GTI) has developed a pressurized oxy-coal fired molten bed boiler (MBB) concept, in which coal and oxygen are fired directly into a bed of molten coal slag through burners located on the bottom of the boiler and fired upward. Circulation of heat by the molten slag eliminates the need for a flue gas recirculation loop and provides excellent heat transfer to steam tubes in the boiler walls. Advantages of the MBB technology over other boilers include higher efficiency (from eliminating flue gas recirculation), a smaller and less expensive boiler, modular design leading to direct scalability, decreased fines carryover and handling costs, smaller exhaust duct size, and smaller emissions control equipment sizes. The objective of this project was to conduct techno-economic analyses and an engineering design of the MBB project and to support this work with thermodynamic analyses and oxy-coal burner testing. Techno-economic analyses of GTI’s pressurized oxy-coal fired MBB technology found that the overall plant with compressed CO2 has an efficiency of 31.6%. This is a significant increase over calculated 29.2% efficiency of first generation oxy-coal plants. Cost of electricity (COE) for the pressurized MBB supercritical steam power plant with CO2 capture and compression was calculated to be 134% of the COE for an air-coal supercritical steam power plant with no CO2 capture. This compares positively with a calculated COE for first generation oxy-coal supercritical steam power plants with CO2 capture and compression of 164%. The COE for the MBB power plant is found to meet the U.S. Department of Energy (DOE) target of 135%, before any plant optimization. The MBB power plant was also determined to be simpler than other oxy-coal power plants with a 17% lower capital cost. No other known combustion technology can produce higher efficiencies or lower COE when CO2 capture and compression are included. A thermodynamic enthalpy and exergy analysis

  15. [Denoising and assessing method of additive noise in the ultraviolet spectrum of SO2 in flue gas].

    PubMed

    Zhou, Tao; Sun, Chang-Ku; Liu, Bin; Zhao, Yu-Mei

    2009-11-01

    The problem of denoising and assessing method of the spectrum of SO2 in flue gas was studied based on DOAS. The denoising procedure of the additive noise in the spectrum was divided into two parts: reducing the additive noise and enhancing the useful signal. When obtaining the absorption feature of measured gas, a multi-resolution preprocessing method of original spectrum was adopted for denoising by DWT (discrete wavelet transform). The signal energy operators in different scales were used to choose the denoising threshold and separate the useful signal from the noise. On the other hand, because there was no sudden change in the spectra of flue gas in time series, the useful signal component was enhanced according to the signal time dependence. And the standard absorption cross section was used to build the ideal absorption spectrum with the measured gas temperature and pressure. This ideal spectrum was used as the desired signal instead of the original spectrum in the assessing method to modify the SNR (signal-noise ratio). There were two different environments to do the proof test-in the lab and at the scene. In the lab, SO2 was measured several times with the system using this method mentioned above. The average deviation was less than 1.5%, while the repeatability was less than 1%. And the short range experiment data were better than the large range. In the scene of a power plant whose concentration of flue gas had a large variation range, the maximum deviation of this method was 2.31% in the 18 groups of contrast data. The experimental results show that the denoising effect of the scene spectrum was better than that of the lab spectrum. This means that this method can improve the SNR of the spectrum effectively, which is seriously polluted by additive noise. PMID:20101989

  16. Development of Novel CO2 Adsorbents for Capture of CO2 from Flue Gas

    SciTech Connect

    Fauth, D.J.; Filburn, T.P.; Gray, M.L.; Hedges, S.W.; Hoffman, J.; Pennline, H.W.; Filburn, T.

    2007-06-01

    Capturing CO2 emissions generated from fossil fuel-based power plants has received widespread attention and is considered a vital course of action for CO2 emission abatement. Efforts are underway at the Department of Energy’s National Energy Technology Laboratory to develop viable energy technologies enabling the CO2 capture from large stationary point sources. Solid, immobilized amine sorbents (IAS) formulated by impregnation of liquid amines within porous substrates are reactive towards CO2 and offer an alternative means for cyclic capture of CO2 eliminating, to some degree, inadequacies related to chemical absorption by aqueous alkanolamine solutions. This paper describes synthesis, characterization, and CO2 adsorption properties for IAS materials previously tested to bind and release CO2 and water vapor in a closed loop life support system. Tetraethylenepentamine (TEPA), acrylonitrile-modified tetraethylenepentamine (TEPAN), and a single formulation consisting of TEPAN and N, N’-bis(2-hydroxyethyl)ethylenediamine (BED) were individually supported on a poly (methyl methacrylate) (PMMA) substrate and examined. CO2 adsorption profiles leading to reversible CO2 adsorption capacities were obtained using thermogravimetry. Under 10% CO2 in nitrogen at 25°C and 1 atm, TEPA supported on PMMA over 60 minutes adsorbed ~3.2 mmol/g{sorbent} whereas, TEPAN supported on PMMA along with TEPAN and BED supported on PMMA adsorbed ~1.7 mmol/g{sorbent} and ~2.3 mmol/g{sorbent} respectively. Cyclic experiments with a 1:1 weight ratio of TEPAN and BED supported on poly (methyl methacrylate) beads utilizing a fixed-bed flow system with 9% CO2, 3.5% O2, nitrogen balance with trace gas constituents were studied. CO2 adsorption capacity was ~ 3 mmols CO2/g{sorbent} at 40°C and 1.4 atm. No beneficial effect on IAS performance was found using a moisture-laden flue gas mixture. Tests with 750 ppmv NO in a humidified gas stream revealed negligible NO sorption onto the IAS. A high SO2

  17. Land application uses for dry flue gas desulfurization by-products. Executive summary

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    Flue gas desulfurization (FGD) scrubbing technologies create several types of by-products. This project focused primarily on by-product materials obtained from what are commonly called ''dry scrubbers'' which produce a dry, solid material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Prior to this project, dry FGD by-products were generally treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing; The major objective of this project was to develop beneficial uses, via recycling, capable of providing economic benefits to both the producer and the end user of the FGD by-product. It is equally important, however, that the environmental impacts be carefully assessed so that the new uses developed are not only technically feasible but socially acceptable. Specific objectives developed for this project were derived over an 18-month period during extensive discussions with personnel from industry, regulatory agencies and research institutions. These were stated as follows: Objective 1: To characterize the material generated by dry FGD processes. Objective 2: To demonstrate the utilization of dry FGD by-product as a soil amendment on agricultural lands and on abandoned and active surface coal mines in Ohio. Objective 3: To demonstrate the use of dry FGD by-product as an engineering material for soil stabilization. Objective 4: To determine the quantities of dry FGD by-product that can be utilized in each of these applications. Objective 5. To determine the environmental and economic impacts of utilizing the material. Objective 6. To calibrate environmental, engineering, and economic models that can be used to determine the applicability and costs of utilizing these processes at other sites.

  18. Cycle development and design for CO2 capture from flue gas by vacuum swing adsorption.

    PubMed

    Zhang, Jun; Webley, Paul A

    2008-01-15

    CO2 capture and storage is an important component in the development of clean power generation processes. One CO2 capture technology is gas-phase adsorption, specifically pressure (or vacuum) swing adsorption. The complexity of these processes makes evaluation and assessment of new adsorbents difficult and time-consuming. In this study, we have developed a simple model specifically targeted at CO2 capture by pressure swing adsorption and validated our model by comparison with data from a fully instrumented pilot-scale pressure swing adsorption process. The model captures nonisothermal effects as well as nonlinear adsorption and nitrogen coadsorption. Using the model and our apparatus, we have designed and studied a large number of cycles for CO2 capture. We demonstrate that by careful management of adsorption fronts and assembly of cycles based on understanding of the roles of individual steps, we are able to quickly assess the effect of adsorbents and process parameters on capture performance and identify optimal operating regimes and cycles. We recommend this approach in contrast to exhaustive parametric studies which tend to depend on specifics of the chosen cycle and adsorbent. We show that appropriate combinations of process steps can yield excellent process performance and demonstrate how the pressure drop, and heat loss, etc. affect process performance through their effect on adsorption fronts and profiles. Finally, cyclic temperature profiles along the adsorption column can be readily used to infer concentration profiles-this has proved to be a very useful tool in cyclic function definition. Our research reveals excellent promise for the application of pressure/vacuum swing adsorption technology in the arena of CO2 capture from flue gases.

  19. Influence of Flue Gas Desulfurization Gypsum Amendments on Heavy Metal Distribution in Reclaimed Sodic Soils

    PubMed Central

    Chen, Qun; Wang, Shujuan; Li, Yan; Zhang, Ning; Zhao, Bo; Zhuo, Yuqun; Chen, Changhe

    2015-01-01

    Abstract Although flue gas desulfurization (FGD) gypsum has become an effective soil amendment for sodic soil reclamation, it carries extra heavy metal contamination into the soil environment. The fate of heavy metals introduced by FGD gypsum in sodic or saline–alkali soils is still unclear. This work aims to investigate the effects of FGD gypsum addition on the heavy metal distributions in a sodic soil. Original soil samples were collected from typical sodic land in north China. Soil column leaching tests were conducted to investigate the influence of FGD gypsum addition on the soil properties, especially on distribution profiles of the heavy metals (Pb, Cd, Cr, As, and Hg) in the soil layers. Results showed that pH, electrical conductivity, and exchangeable sodium percentage in amended soils were significantly reduced from 10.2 to 8.46, 1.8 to 0.2 dS/m, and 18.14% to 1.28%, respectively. As and Hg concentrations in the soils were found to be positively correlated with FGD gypsum added. The amount of Hg in the leachate was positively correlated with FGD gypsum application ratio, whereas a negative correlation was observed between the Pb concentration in the leachate and the FGD gypsum ratio. Results revealed that heavy metal concentrations in soils complied well with Environmental Quality Standard for Soils in China (GB15618-1995). This work helps to understand the fate of FGD gypsum-introduced heavy metals in sodic soils and provides a baseline for further environmental risk assessment associated with applying FGD gypsum for sodic soil remediation. PMID:26064038

  20. Key factor in rice husk Ash/CaO sorbent for high flue gas desulfurization activity.

    PubMed

    Dahlan, Irvan; Lee, Keat Teong; Kamaruddin, Azlina Harun; Mohamed, Abdul Rahman

    2006-10-01

    Siliceous materials such as rice husk ash (RHA) have potential to be utilized as high performance sorbents for the flue gas desulfurization process in small-scale industrial boilers. This study presents findings on identifying the key factorfor high desulfurization activity in sorbents prepared from RHA. Initially, a systematic approach using central composite rotatable design was used to develop a mathematical model that correlates the sorbent preparation variables to the desulfurization activity of the sorbent. The sorbent preparation variables studied are hydration period, x1 (6-16 h), amount of RHA, x2 (5-15 g), amount of CaO, x3 (2-6 g), amount of water, x4 (90-110 mL), and hydration temperature, x5 (150-250 degrees C). The mathematical model developed was subjected to statistical tests and the model is adequate for predicting the SO2 desulfurization activity of the sorbent within the range of the sorbent preparation variables studied. Based on the model, the amount of RHA, amount of CaO, and hydration period used in the preparation step significantly influenced the desulfurization activity of the sorbent. The ratio of RHA and CaO used in the preparation mixture was also a significant factor that influenced the desulfurization activity of the sorbent. A RHA to CaO ratio of 2.5 leads to the formation of specific reactive species in the sorbent that are believed to be the key factor responsible for high desulfurization activity in the sorbent. Other physical properties of the sorbent such as pore size distribution and surface morphology were found to have insignificant influence on the desulfurization activity of the sorbent.

  1. Sodic soils reclaimed with by-product from flue gas desulfurization: corn production and soil quality.

    PubMed

    Chun, S; Nishiyama, M; Matsumoto, S

    2001-01-01

    Interest is growing in the use of by-product from flue gas desulfurization (FGD) to reclaim sodic soils by controlling the pH and excessive Na+. This study evaluated the effects on corn (Zea mays) production and pH and electrical conductivity (EC) of calcareous sodic soil during four times of cultivation when the by-product was applied once at the first cultivation (Study I) and the impacts on plant and soil quality at first cultivation when the by-product was applied to the soil at 23,000 kg ha-1 (Study II). In Study I, the germination rate and corn production increased by applying the by-product (0, 5,800, 11,600, and 23,100 kg ha-1), and the greatest total amounts of corn production during the four times of cultivation was when the by-product was applied at 23,100 kg ha-1. In Study II, the pH, exchangeable sodium percentage (ESP), clay dispersion and soluble Na+ in the soil decreased and soluble Mg2+ and soluble K+ in the soil increased. The soil pH was reduced from 9.0 to 7.7 by applying the by-product. However, the by-product decreased the concentrations of total N and P in corn leaves in this study. No significant difference in the concentrations of Mo, Zn, Pb, Ni, Cd, Mn, Cr, Cu, and Al in corn leaves and the soil was observed between the by-product addition and the control except for B in the soil and Fe in corn leaves. The concentration of B in the soil was reduced from 28.7 mg kg-1 to 25.4 mg kg-1 and the concentration of Fe in corn leaves increased from 17.5 mg kg-1 to 22.6 mg kg-1 by applying the by-product in our study.

  2. Quantitative, chemical, and mineralogical characterization of flue gas desulfurization by-products.

    PubMed

    Laperche, Valérie; Bigham, Jerry M

    2002-01-01

    The objective of this study was to demonstrate that simple fractionation and selective dissolution techniques can be used to provide detailed chemical and mineralogical analyses of flue gas desulfurization by-products. The material studied was a mine grout prepared as a 1:1 mixture (wt./wt.) of fly ash (FA) and filter cake (FC) with hydrated lime (50 g kg(-1)) added to improve handling. The hydrated lime was composed mostly of calcite (CaCO3), portlandite [Ca(OH)2], lime (CaO), and brucite [Mg(OH)2] (515, 321, 55, and 35 g kg(-1), respectively) and had low (<6 g kg(-1)) concentrations of most trace elements. The FC contained hannebachite (CaSO3 x 0.5H2O) (786 g kg(-1)) with smaller quantities (<10 g kg(-1)) of calcite, quartz (SiO2), brucite, and gypsum (CaSO4 x 2H2O). Except for B and Cu, trace element concentrations were comparable to those in the hydrated lime. The FA contained both magnetic (222 g kg(-1)) and nonmagnetic (778 g kg(-1)) fractions. The former was composed mostly of hematite (Fe2O3), magnetite (Fe3O4), and glass (272, 293, and 287 g kg(-1), respectively), whereas the latter was enriched in glass, quartz, and mullite (Al6Si2O13) (515, 243, and 140 g kg(-1), respectively). Etching with 1% HF showed that 60 to 100% of trace elements were concentrated in the glass, although some metals (Co, Cr, and Mn) were clearly enriched in the magnetic phase. The aged grout contained 147 g kg(-1) ettringite [Ca6Al2(SO4)3(OH)12 x 26H2O] in addition to 314 g kg(-1) hannebachite and 537 g kg(-1) insoluble phases (mullite, quartz, hematite, magnetite, and glass). PMID:12026103

  3. Limestone scrubbing for 2000 flue gas desulfurization system. Final report, October 1, 1993--April 1, 1997

    SciTech Connect

    1998-10-16

    As emission limits for sulfur dioxide from utility coal-fired boilers become lower due to increased regulation and environmental concern around the globe, power generating companies require increasingly cost-effective pollution control technology in order to maintain or reduce the cost of electricity to the end user. Limestone based wet flue gas desulfurization, or WFGD, is the preferred sulfur dioxide removal technology for utilities in the US and worldwide. This is a result of its extensive reference list, lower risks, and lower evaluated overall costs. For more than two decades ABB has supplied WFGD systems and currently has greater than 29,000 MWe of scrubbing capacity in operation. Given the industry`s ever-present need for lower costs, ABB funds a continuous research and development program focused on technology advancements that will reduce both capital and operating costs for its customers. As a result of this effort the LS-2 Concept WFGD System was developed through revolutionary design changes in every significant subprocess of conventional WFGD technology. To demonstrate the cumulative effects of all the individual advancements of the LS-2 Concept and to prove the process`s viability and cost-efficiency under representative US power plant conditions, the Limestone Scrubbing for 2000 project was initiated. This report is the final submittal to the Ohio Coal Development Office to document the results of this demonstrate project. The four-phase project execution, from the initial design and procurement through erection and extensive testing, proceeded as scheduled and on budget. The project resulted in a successful reference program that illustrates, in detail, the improved efficiencies and costs of the LS-2 advancements.

  4. Testing CO2 Sequestration in an Alkaline Soil Treated with Flue Gas Desulfurization Gypsum (FGDG)

    NASA Astrophysics Data System (ADS)

    Han, Y.; Tokunaga, T. K.

    2012-12-01

    Identifying effective and economical methods for increasing carbon storage in soils is of interest for reducing soil CO2 fluxes to the atmosphere in order to partially offset anthropogenic CO2 contributions to climate change This study investigates an alternative strategy for increasing carbon retention in soils by accelerating calcite (CaCO3) precipitation and promoting soil organic carbon (SOC) complexation on mineral surfaces. The addition of calcium ion to soils with pH > 8, often found in arid and semi-arid regions, may accelerate the slow process of calcite precipitation. Increased ionic strength from addition of a soluble Ca source also suppresses microbial activity which oxidizes SOC to gaseous CO2. Through obtaining C mass balances in soil profiles, this study is quantifying the efficiency of gypsum amendments for mitigating C losses to the atmosphere. The objective of this study is to identify conditions in which inorganic and organic C sequestration is practical in semi-arid and arid soils by gypsum treatment. As an inexpensive calcium source, we proposed to use flue gas desulfurization gypsum (FGDG), a byproduct of fossil fuel burning electric power plants. To test the hypothesis, laboratory column experiments have been conducted in calcite-buffered soil with addition of gypsum and FGDG. The results of several months of column monitoring are demonstrating that gypsum-treated soil have lowered amounts of soil organic carbon loss and increased inorganic carbon (calcite) production. The excess generation of FGDG relative to industrial and agricultural needs, FGDG, is currently regarded as waste. Thus application of FGDG application in some soils may be an effective and economical means for fixing CO2 in soil organic and inorganic carbon forms.Soil carbon cycle, with proposed increased C retention by calcite precipitation and by SOC binding onto soil mineral surfaces, with both processes driven by calcium released from gypsum dissolution.

  5. Production of manufactured aggregates from flue gas desulfurization by-products

    SciTech Connect

    Wu, M.M.; McCoy, D.C.; Fenger, M.L.; Scandrol, R.O.; Winschel, R.A.; Withum, J.A.; Statnick, R.M.

    1999-07-01

    CONSOL R and D has developed a disk pelletization process to produce manufactured aggregates from the by-products of various technologies designed to reduce sulfur emissions produced from coal utilization. Aggregates have been produced from the by-products of the Coolside and LIMB sorbent injection, the fluidized-bed combustion (FBC), spray dryer absorption (SDA), and lime and limestone wet flue gas desulfurization (FGD) processes. The aggregates produced meet the general specifications for use as road aggregate in road construction and for use as lightweight aggregate in concrete masonry units. Small field demonstrations with 1200 lb to 5000 lb of manufactured aggregates were conducted using aggregates produced from FBC ash and lime wet FGD sludge in road construction and using aggregates made from SDA ash and lime wet FGD sludge to manufacture concrete blocks. The aggregates for this work were produced with a bench-scale (200--400 lb batch) unit. In 1999, CONSOL R and D constructed and operated a 500 lb/hr integrated, continuous pilot plant. A variety of aggregate products were produced from lime wet FGD sludge. The pilot plant test successfully demonstrated the continuous, integrated operation of the process. The pilot plant demonstration was a major step toward commercialization of manufactured aggregate production from FGD by-products. In this paper, progress made in the production of aggregates from dry FGD (Coolside, LIMB, SDA) and FBC by-products, and lime wet FGD sludge is discussed. The discussion covers bench-scale and pilot plant aggregate production and aggregate field demonstrations.

  6. Marketable products from gypsum, a coal combustion byproduct derived from a wet flue gas desulfurization process

    SciTech Connect

    Chou, M.I.M.; Ghiassi, K.; Lytle, J.M.; Chou, S.J.; Banerjee, D.D.

    1998-04-01

    For two years the authors have been developing a process to produce two marketable products, ammonium sulfate fertilizer and precipitated calcium carbonate (PCC), from wet limestone flue gas desulfurization (FGD) by-product gypsum. Phase I of the project focused on the process for converting FGD-gypsum to ammonium sulfate fertilizer with PCC produced as a by-product during the conversion. Early cost estimates suggested that the process was economically feasible when granular size ammonium sulfate crystals were produced. However, sale of the by-product PCC for high-value commercial application could further improve the economics of the process. The results of our evaluation of the market potential of the PCC by-product are reported in this paper. The most significant attributes of carbonate fillers that determine their usefulness in industry are particle size (i.e. fineness) and shape, whiteness (brightness), and mineralogical and chemical purity. The PCC produced from the FGD gypsum obtained from the Abbott Power Plant at the University of Illinois Urbana-Champaign campus are pure calcite with a CaCO{sub 3} content greater than 98%, 3% higher than the minimum requirement of 95%. However, the size, shape, and brightness of the PCC particles are suitable only for certain applications. Impurities in the gypsum from Abbott power plant influence the whiteness of the PCC products. Test results suggested that, to obtain gypsum that is pure enough to produce a high whiteness PCC for high value commercial applications, limestone with minimum color impurities should be used during the FGD process. Alternatively, purification procedures to obtain the desired whiteness of the FGD-gypsum can be used. Further improvement in the overall qualities of the PCC products should lead to a product that is adequate for high-value paper applications.

  7. Development of Fly Ash-Based Sorbent to Capture CO2 from Flue Gas

    NASA Astrophysics Data System (ADS)

    Majchrzak-Kucęba, I.; Nowak, W.

    In the present work the thermogravimetric characterization of the sorption of carbon dioxide on polymer-modifiedmesoporous materials (MCM-41) from fly ashes is described. In order to obtain MCM-41 materials from three different types fly ashes,(including CFB fly ash) hydrothermal processesusing the supernatantsof coal fly ashes and surfactantsas the structure-directing agents,have been carried out. The obtained mesoporous materials were subjected to polyethylenimine (PEI) modification by their impregnation to obtain samples with PEl contents of 30, 50 and 70%, respectively. CO2 sorption/desorption tests on loaded PEl samples were carried out in a flow of a mixture of gasses (CO2-1O%, O2-10%, N2-80%) at different temperatures: 25 and 75°C. The highest CO2 sorption value was obtained for the sample that contained the best-quality MCM-41 and was impregnatedwith PEI in the amount of 50%. This sample at a temperatureof 75°C can take CO2 in an amount equivalent to 111.7 mgCO2/g sample weight. Under the same conditions, but without PEI impregnation, this sample can take CO2 in an amount equivalent to 3.2 mgCO2/g sample weight, thus 35 times less. The research of CO2 adsorption on polymer-modified mesoporous materials from fly ashes carried out within this work has shown that these materials are characterized by high CO2 adsorption capacity under conditions typical of coal combustionboiler flue gas and have the chance of becoming an efficient adsorbent for application to post-combustion CO2 separation. For PEI impregnated samples, a different behaviour of adsorption/desorption profiles has also been observed (both sorption and desorptionprogressesvery rapidly).

  8. Oxidative degradation of organic acids conjugated with sulfite oxidation in flue gas desulfurization

    SciTech Connect

    Lee, Y.I.

    1986-01-01

    Organic acid degradation conjugated with sulfite oxidation has been studied under flue gas desulfurization (EGD) conditions. The oxidative degradation constant, k/sub 12/, is defined as the ratio of organic acid degradation rate and sulfite oxidation rate after being normalized by the concentrations of organic acid and dissolved S(IV). K/sub 12/, not significantly affected by pH or dissolved oxygen, is around 10/sup -3/ in the absence of manganese or iron. However, k/sub 12/ is increased by certain transition metals such as Co, Ni, and Fe and is decreased by Mn and halides. Lower dissolved S(IV) magnified these effects. No k/sub 12/ greater than 4 x 10/sup -3/ or smaller than 0.1 x 10/sup -3/ has been observed. A free radical mechanism was proposed to describe the kinetics: (1) sulfate free radical is the major radical responsible to the degradation of organic acid; (2) ferrous generates sulfate radical by reacting with monoxypersulfate to enhance k/sub 12/; (3) manganous consumes sulfate radical to decrease k/sub 12/; (4) dissolved S(IV) competes with ferrous for monoxypersulfate and with manganous for sulfate radical to demonstrate the effects of dissolved S(IV) on k/sub 12/. Hydroxy and sulfonated carboxylic acids degrade approximately three times slower than saturated dicarboxylic acids; while maleic acid, an unsaturated dicarboxylic acid, degraded an order of magnitude faster. A wide spectrum of degradation products of adipic acid were found, including carbon dioxide - the major product, glutaric semialdehyde - the major retained product with low manganese, glutaric acid and valeric acids - the major retained product with high manganese, lower molecular weight mono- and dicarboxylic acids, other carbonyl compounds, and hydrocarbons.

  9. CO{sub 2} Capture from Flue Gas Using Solid Molecular Basket Sorbents

    SciTech Connect

    Fillerup, Eric; Zhang, Zhonghua; Peduzzi, Emanuela; Wang, Dongxiang; Guo, Jiahua; Ma, Xiaoliang; Wang, Xiaoxing; Song, Chunshan

    2012-08-31

    The objective of this project is to develop a new generation of solid, regenerable polymeric molecular basket sorbent (MBS) for more cost-efficient capture and separation of CO{sub 2} from flue gas of coal-fired power plants. The primary goal is to develop a cost-effective MBS sorbent with better thermal stability. To improve the cost-effectiveness of MBS, we have explored commercially available and inexpensive support to replace the more expensive mesoporous molecular sieves like MCM-41 and SBA- 15. In addition, we have developed some advanced sorbent materials with 3D pore structure such as hexagonal mesoporous silica (HMS) to improve the CO{sub 2} working capacity of MBS, which can also reduce the cost for the whole CO{sub 2} capture process. During the project duration, the concern regarding the desorption rate of MBS sorbents has been raised, because lower desorption rate increases the desorption time for complete regeneration of the sorbent which in turn leads to a lower working capacity if the regeneration time is limited. Thus, the improvement in the thermal stability of MBS became a vital task for later part of this project. The improvement in the thermal stability was performed via increasing the polymer density either using higher molecular weight PEI or PEI cross-linking with an organic compound. Moreover, we have used the computational approach to estimate the interaction of CO{sub 2} with different MBSs for the fundamental understanding of CO{sub 2} sorption, which may benefit the development, design and modification of the sorbents and the process.

  10. Evaluating the potential of CNT-supported Co catalyst used for gas pollution removal in the incineration flue gas.

    PubMed

    Lu, Chi-Yuan; Tseng, Hui-Hsin; Wey, Ming-Yen; Chuang, Kui-Hao; Kuo, Jia-Hong

    2009-04-01

    This study investigated the use of Cu/Al(2)O(3), Co/Al(2)O(3), Fe/Al(2)O(3), and Ni/Al(2)O(3) catalysts for the growth of carbon nanotubes (CNTs). These CNTs were used as support for Co catalyst preparation and Co/CNT catalysts were applied to a catalytic reaction to remove BTEX, PAHs, SO(2), NO, and CO simultaneously in a pilot-scale incineration system. The analyzed results of EDS and XRD showed low metal content and good dispersion characteristics of the Al(2)O(3)-supported catalysts by excess-solution impregnation. FESEM analyzed results showed that the CNTs that were synthesized from Co, Fe, and Ni catalysts had a diameter of 20nm, whereas those synthesized from Cu/Al(2)O(3) had a diameter of 50nm. Pilot-scale test results demonstrated that the Co/CNT catalyst effectively removed air pollutants in the catalytic reaction and that there was no obvious deactivation by Pb, water vapor, and coke deposited in the process. The thermal stabilization at 250 degrees C and hydrophobicity properties of CNTs enhanced the application of CNT catalysts in flue gas.

  11. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 8, August 17, 1992--November 16, 1992

    SciTech Connect

    Not Available

    1993-09-27

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2} removal at lower capital and O&M costs than other systems. To achieve its objectives, the project is divided into the following three phases: Phase 1: Design and Permitting, Phase 2: Construction and Start-up, Phase 3: Operation and Disposition. Phase 1 activities were completed on January 31, 1991. Phase 2 activities were essentially concluded on July 31, 1991, and Phase 3a, Parametric Testing, was initiated on July 1, 1991. This Quarterly Technical Progress Report covers Phase 3b activities from August 17, 1992 through November 16, 1992.

  12. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 9, November 17, 1992--February 16, 1993

    SciTech Connect

    Not Available

    1993-10-01

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically on electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The waste product is composed of magnesium and calcium sulfite and sulfate, with some excess lime. This product mixed with fly ash is self-stabilizing because of the excess lime values, and thus tends to retain heavy metals in insoluble forms within the fly ash. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). Progress is described for the ninth quarter.

  13. Current advances of integrated processes combining chemical absorption and biological reduction for NO x removal from flue gas.

    PubMed

    Zhang, Shihan; Chen, Han; Xia, Yinfeng; Liu, Nan; Lu, Bi-Hong; Li, Wei

    2014-10-01

    Anthropogenic nitrogen oxides (NO x ) emitted from the fossil-fuel-fired power plants cause adverse environmental issues such as acid rain, urban ozone smoke, and photochemical smog. A novel chemical absorption-biological reduction (CABR) integrated process under development is regarded as a promising alternative to the conventional selective catalytic reduction processes for NO x removal from the flue gas because it is economic and environmentally friendly. CABR process employs ferrous ethylenediaminetetraacetate [Fe(II)EDTA] as a solvent to absorb the NO x following microbial denitrification of NO x to harmless nitrogen gas. Meanwhile, the absorbent Fe(II)EDTA is biologically regenerated to sustain the adequate NO x removal. Compared with conventional denitrification process, CABR not only enhances the mass transfer of NO from gas to liquid phase but also minimize the impact of oxygen on the microorganisms. This review provides the current advances of the development of the CABR process for NO x removal from the flue gas. PMID:25149446

  14. Near-Zero Emissions Oxy-Combustion Flue Gas Purification Task 2: SOx/Nox/Hg Removal for High Sulfur Coal

    SciTech Connect

    Nick Degenstein; Minish Shah; Doughlas Louie

    2012-05-01

    The goal of this project is to develop a near-zero emissions flue gas purification technology for existing PC (pulverized coal) power plants that are retrofitted with oxy-combustion technology. The objective of Task 2 of this project was to evaluate an alternative method of SOx, NOx and Hg removal from flue gas produced by burning high sulfur coal in oxy-combustion power plants. The goal of the program was not only to investigate a new method of flue gas purification but also to produce useful acid byproduct streams as an alternative to using a traditional FGD and SCR for flue gas processing. During the project two main constraints were identified that limit the ability of the process to achieve project goals. 1) Due to boiler island corrosion issues >60% of the sulfur must be removed in the boiler island with the use of an FGD. 2) A suitable method could not be found to remove NOx from the concentrated sulfuric acid product, which limits sale-ability of the acid, as well as the NOx removal efficiency of the process. Given the complexity and safety issues inherent in the cycle it is concluded that the acid product would not be directly saleable and, in this case, other flue gas purification schemes are better suited for SOx/NOx/Hg control when burning high sulfur coal, e.g. this project's Task 3 process or a traditional FGD and SCR.

  15. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements. PMID:20842941

  16. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

    PubMed

    Niksa, Stephen; Fujiwara, Naoki

    2005-07-01

    This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs. PMID:16111136

  17. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements.

  18. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

    PubMed

    Niksa, Stephen; Fujiwara, Naoki

    2005-07-01

    This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs.

  19. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations

    SciTech Connect

    Stephen Niksa; Naoki Fujiwara

    2005-07-01

    The article introduces a predictive capability for mercury (Hg) retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given Hg speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO{sub 2}) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections show that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO{sub 2} absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO{sub 2} capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O{sub 2} levels and the FGD temperature; weakly dependent on SO{sub 2} capture efficiency; and insensitive to HgCl{sub 2}, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO{sub 3} levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg{sub 0} but only for inlet O{sub 2} levels that are much lower than those in full-scale FGDs. 12 refs., 5 figs., 3 tabs.

  20. Re-use of stabilised flue gas ashes from solid waste incineration in cement-treated base layers for pavements.

    PubMed

    Cai, Zuansi; Jensen, Dorthe L; Christensen, Thomas H; Bager, Dirch H

    2003-02-01

    Fly ash from coal-burning power plants has been used extensively as a pozzolan and fine filler in concrete for many years. Laboratory experiments were performed investigating the effect of substituting the coal-based fly ash with chemically stabilised flue gas ashes (FGA) from waste incineration. Two types of FGA were treated by the Ferrox-process, which removes the majority of the easily soluble salts in the FGA and provides binding sites for heavy metals in terms of ferrihydrite. Cubes of cement treated base layer materials containing 5% stabilised FGA were cast, sealed and cured for two weeks. Cylinders (diameter 100 mm, length 150 mm) were drilled from these cubes for tank leaching experiments. Duplicate specimens were subject to compression strength testing and to tank leaching experiments. The compressive strength of the CTB fulfilled the Danish requirements for CTB, i.e. strength more than 5 MPa after 7 days. The tank leaching tests revealed that leaching of heavy metals was not significantly affected by the use of chemically stabilised flue gas ashes from waste incineration. Assuming that diffusion controls the leaching process it was calculated that less than 1% of the metals would leach during a 100-year period from a 0.5 m thick concrete slab exposed to water on one side. Leaching of the common ions Ca, Cl, Na and SO4 was increased 3-20 times from the specimens with chemically stabilised flue gas ashes from waste incineration. However, the quantities leached were still modest. These experiments suggest that FGA from waste incineration after Ferrox-treatment could be re-used in CTB without compromising the strength and leaching from the base layer.

  1. Permitting and solid waste management issues for the Bailly Station wet limestone Advanced Flue Gas Desulfurization (AFGD) system

    SciTech Connect

    Bolinsky, F.T. ); Ross, J. ); Dennis, D.S. . Stearns-Roger Div.); Huston, J.S. )

    1991-01-01

    Pure Air (a general partnership between Air Products and Chemicals, Inc., and Mitsubishi Heavy Industries America, Inc.). is constructing a wet limestone co-current advanced flue gas desulfurization (AFGD) system that has technological and commercial advantages over conventional FGD systems in the United States. The AFGD system is being installed at the Northern Indiana Public Service Company's Bailly Generating Station near Gary, Indiana. The AFGD system is scheduled to be operational by the Summer, 1992. The AFGD system will remove at least 90 percent of the sulfur dioxide (SO{sub 2}) in the flue gas from Boilers 7 and 8 at the Station while burning 3.2 percent sulfur coal. Also as part of testing the AFGD system, 95 percent removal of SO{sub 2} will be demonstrated on coals containing up to 4.5 percent sulfur. At the same time that SO{sub 2} is removed from the flue gas, a gypsum by-product will be produced which will be used for wallboard manufacturing. Since the AFGD system is a pollution control device, one would expect its installation to be received favorably by the public and regulatory agencies. Although the project was well received by regulatory agencies, on public group (Save the Dunes Council) was initially concerned since the project is located adjacent to the Indiana Dunes National Lakeshore. The purpose of this paper is to describe the project team's experiences in obtaining permits/approvals from regulatory agencies and in dealing with the public. 1 ref., 1 fig., 2 tabs.

  2. Evaluation of 2nd generation flue gas conditioning for hot-side and cold-side ESPs

    SciTech Connect

    Durham, M.D.; Bustard, C.J.; Baldrey, K.E.; Martin, C.E.; Jackson, D.W.; Lindsey, C.V.; Millar, T.J.

    1999-07-01

    New and emerging regulations such as PM2.5 and restrictions on emission of air toxics have created a demand for new technologies to reduce the emissions of fine particles from large industrial sources. ADA Environmental Solutions, LLC (ADA-ES) has commercialized a family of proprietary, flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. The phosphate-based flue gas conditioning additives decrease particle resistivity and improve the performance of ESPs with resistivity related performance problems. In addition, the new additives are effective on a wide range of coal-ash chemistries, which allows the utility flexibility to select the most economical coal. Finally, this technology is effective in applications where conventional SO{sub 3} flue gas conditioning does not work such as hot-side ESPs and cold-side ESPs that operate above 375 degrees F. Based upon performance and economic criteria, ADA-ES expects to fill the following niches for improving performance of ESPs: (1) All hot-side ESPs and warm-side ({gt}350 degrees F) ESPs; (2) Cold-side ESPs with difficult to collect ash, such as those collecting ash from PRB coal; (3) Older units with limited operating life remaining; (4) ESP's that annually only need conditioning on an intermittent basis; and (5) Units that burn several coals with only a few that cause problems. This paper provides a summary of the relevant experience gained from the use of the ADA-ES conditioning technology at several different sites. Laboratory tests are presented which help explain the performance observed at some sites. In addition, a description of the development and the latest results from full-scale trials with an improved version of the product, ADA-34, are presented.

  3. Separation of flue-gas scrubber sludge into marketable products. Quarterly technical progress report, March 1, 1996--May 31, 1996

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1996-06-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of. This sludge is a result of reacting limestone with sulfur dioxide to precipitate calcium sulfite and calcium sulfate. It consists of calcium sulfite, gypsum, and unreacted limestone or lime, with miscellaneous objectionable impurities such as iron oxides, silicates, and magnesium, sodium, and potassium oxides or salts. These impurities prevent many sludges from being utilized as a replacement for natural gypsum, and as a result they must be disposed of in landfills, which presents a serious disposal problem.

  4. [Removal efficiency of dioxins in flue gas from MSW incineration by using bag house and activated carban filter/adsorbor].

    PubMed

    Jin, Yiying; Nie, Yongfeng; Tian, Honghai; Quan, Hao; Yin, Huiming; Hai, Ying

    2003-03-01

    This paper study the removal efficiency of dioxins in the flue gas from small-scale MSW incinerator, by using bag house, activated carban filter/adsorbor, and the combined unit of the bag house and activated carban filter/adsorbor. The removal efficiencies of the above three units respectively were 39.7%, 61.9%, 93.4% at 850-900 degrees C. It was shown that the combined unit of the bg house and activated carban filter/adsobor could reduce the operation cost, as well as meet the national criterion.

  5. Decomposition of organochlorine compounds in flue gas from municipal solid waste incinerators using natural and activated acid clays.

    PubMed

    Hwang, In-Hee; Takahashi, Shigetoshi; Matsuo, Takayuki; Matsuto, Toshihiko

    2014-09-01

    High-temperature particle control (HTPC) using a ceramic filter is a dust collection method without inefficient cooling and reheating of flue gas treatment; thus, its use is expected to improve the energy recovery efficiency of municipal solid waste incinerators (MSWIs). However there are concerns regarding de novo synthesis and a decrease in the adsorptive removal efficiency of dioxins (DXNs) at approximately 300 degrees C. In this study, the effect of natural and activated acid clays on the decomposition of monochlorobenzene (MCB), one of the organochlorine compounds in MSW flue gas, was investigated. From the results of MCB removal tests at 30-300 degrees C, the clays were classified as adsorption, decomposition, and low removal types. More than half of the clays (four kinds of natural acid clays and two kinds of activated acid clays) were of the decomposition type. In addition, the presence of Cl atoms detached from MCB was confirmed by washing the clay used in the MCB removal test at 300 degrees C. Activated acid clay was expected to have high dechlorination performance because of its proton-rich-composition, but only two clays were classed as decomposition type. Conversely, all the natural acid clays used in this work were of the decomposition type, which contained relatively higher di- and trivalent metal oxides such as Al2O3, Fe2O3, MgO, and CaO. These metal oxides might contribute to the catalytic dechlorination of MCB at 300 degrees C. Therefore, natural and activated acid clays can be used as alternatives for activated carbon at 300 degrees C to remove organochloride compounds such as DXNs. Their utilization is expected to mitigate the latent risks related to the adoption of HTPC, and also to contribute to the improvement of energy recovery efficiency of MSWI. Implications: The effect of natural and activated acid clays on MCB decomposition was investigated to evaluate their suitability as materials for the removal of organochlorine compounds, such as

  6. SOXAL combined SO{sub x}/NO{sub x} flue gas control demonstration. Quarterly report, July--September 1993

    SciTech Connect

    1993-12-31

    AQUATECH Systems, a business unit of Allied-Signal Inc., proposes to demonstrate the technical viability and cost effectiveness of the SOXAL process a combined SO{sub x}/NO{sub x} control process on a 3 MW equivalent flue gas slip stream from Niagara Mohawk Power Corporation Dunkirk Steam Station Boiler No. 4, a coal fired boiler. The SOXAL process combines 90+% sulfur dioxide removal from the flue gas using a sodium based scrubbing solution and regeneration of the spent scrubbing liquor using AQUATECH Systems` proprietary bipolar membrane technology. This regeneration step recovers a stream of sulfur dioxide suitable for subsequent processing to salable sulfur or sulfuric acid. Additionally 90+% control of NO{sub x} gases can be achieved in combination with conventional urea/methanol injection of NO{sub 2} gas into the duct. The SOXAL process is applicable to both utility and industrial scale boilers using either high or lower sulfur coal. The SOXAL demonstration Program began September 10, 1991 and is approximately 26 months in duration. During the 6 months of scheduled operations, between January and July of 1993, data was collected from the SOXAL system to define: SO{sub 2} and NO{sub x} control efficiencies; Current efficiency for the regeneration unit; Sulfate oxidation in the absorber; Make-up reagent rates; Product quality including concentrations and compositions; System integration and control philosophy; and Membrane stability and performance with respect to foulants. The program is expected to be concluded in November 1993.

  7. Screening of carbon-based sorbents for the removal of elemental mercury from simulated combustion flue gas

    SciTech Connect

    Young, B.C.; Musich, M.A.

    1995-12-31

    A fixed-bed reactor system with continuous Hg{sup 0} analysis capabilities was used to evaluate commercial carbon sorbents for the removal of elemental mercury from simulated flue gas. The objectives of the program were to compare the sorbent effectiveness under identical test conditions and to identify the effects of various flue gas components on elemental mercury sorption. Sorbents tested included steam-activated lignite, chemically activated hardwood, chemically activated bituminous coal, iodated steam-activated coconut shell, and sulfur-impregnated steam-activated bituminous coal. The iodated carbon was the most effective sorbent, showing over 99% mercury removal according to U.S. Environmental Protection Agency (EPA) Method 101A. Data indicate that adding O{sub 2} at 4 vol% reduced the effectiveness of the steam-activated lignite, chemically activated hardwood, and sulfur- impregnated steam-activated bituminous coal. Adding SO{sub 2} at 500 ppm improved the mercury removal of the sulfur-impregnated carbon. Further, the presence of HCl gas (at 50 ppm) produced an order of magnitude increase in mercury removal with the chemically activated and sulfur-impregnated bituminous coal-based carbons.

  8. Tubular ceramic-supported sol-gel silica-based membranes for flue gas carbon dioxide capture and sequestration.

    SciTech Connect

    Tsai, C. Y.; Xomeritakis, George K.; Brinker, C. Jeffrey; Jiang, Ying-Bing

    2009-03-01

    Pure, amine-derivatized and nickel-doped sol-gel silica membranes have been developed on tubular Membralox-type commercial ceramic supports for the purpose of carbon dioxide separation from nitrogen under coal-fired power plant flue gas conditions. An extensive synthetic and permeation test study was carried out in order to optimize membrane CO{sub 2} permeance, CO{sub 2}:N{sub 2} separation factor and resistance against densification. Pure silica membranes prepared under optimized conditions exhibited an attractive combination of CO{sub 2} permeance of 2.0 MPU (1 MPU = 1 cm{sup 3}(STP) {center_dot} cm{sup -2} min{sup -1} atm{sup -1}) and CO{sub 2}:N{sub 2} separation factor of 80 with a dry 10:90 (v/v) CO{sub 2}:N{sub 2} feed at 25 C. However, these membranes exhibited flux decline phenomena under prolonged exposure to humidified feeds, especially in the presence of trace SO{sub 2} gas in the feed. Doping the membranes with nickel (II) nitrate salt was effective in retarding densification, as manifested by combined higher permeance and higher separation factor of the doped membrane compared to the pure (undoped) silica membrane after 168 hours exposure to simulated flue gas conditions.

  9. Hydroquinone and Quinone-Grafted Porous Carbons for Highly Selective CO2 Capture from Flue Gases and Natural Gas Upgrading.

    PubMed

    Wang, Jun; Krishna, Rajamani; Yang, Jiangfeng; Deng, Shuguang

    2015-08-01

    Hydroquinone and quinone functional groups were grafted onto a hierarchical porous carbon framework via the Friedel-Crafts reaction to develop more efficient adsorbents for the selective capture and removal of carbon dioxide from flue gases and natural gas. The oxygen-doped porous carbons were characterized with scanning electron microscopy, transmission electron microscopy, X-ray powder diffraction, Fourier transform infrared spectroscopy, and Raman spectroscopy. CO2, CH4, and N2 adsorption isotherms were measured and correlated with the Langmuir model. An ideal adsorbed solution theory (IAST) selectivity for the CO2/N2 separation of 26.5 (298 K, 1 atm) was obtained on the hydroquinone-grafted carbon, which is 58.7% higher than that of the pristine porous carbon, and a CO2/CH4 selectivity value of 4.6 (298 K, 1 atm) was obtained on the quinone-grafted carbon (OAC-2), which represents a 28.4% improvement over the pristine porous carbon. The highest CO2 adsorption capacity on the oxygen-doped carbon adsorbents is 3.46 mmol g(-1) at 298 K and 1 atm. In addition, transient breakthrough simulations for CO2/CH4/N2 mixture separation were conducted to demonstrate the good separation performance of the oxygen-doped carbons in fixed bed adsorbers. Combining excellent adsorption separation properties and low heats of adsorption, the oxygen-doped carbons developed in this work appear to be very promising for flue gas treatment and natural gas upgrading.

  10. EFFECTS OF FLY ASH TRANSITION METAL CONTENT AND FLUE GAS HCL/SO2 RATIO ON MERCURY SPECIATION IN WASTE COMBUSTION

    EPA Science Inventory

    The paper presents results of research on the effect of sulfur dioxide (SO2):HCI ratio on heterogeneous Hg0 oxidation. The addition of SO2 to moist flue gas at high SO2:HCI ratios (4:1 to 10:1) caused a decrease in oxidation of Hg0 relative to flur gas without SO2. This is attrib...

  11. Studying the removal of nitrogen oxides from boiler flue gases in firing natural gas

    NASA Astrophysics Data System (ADS)

    Kormilitsyn, V. I.; Ezhov, V. S.

    2013-02-01

    Basic statements relating to the mechanism through which nitrogen oxides are oxidized and absorbed in the course of purifying flue gases using a new comprehensive method are presented together with versions used for implementing the purification process. The results obtained from tests of a pilot commercial installation are given, and its performance indicators are estimated.

  12. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry.

  13. Utilization of the gypsum from a wet limestone flue gas desulfurization process

    USGS Publications Warehouse

    Chou, I.-Ming; Patel, V.; Lytle, J.M.; Chou, S.J.; Carty, R.H.

    1999-01-01

    The authors have been developing a process which converts FGD-gypsum to ammonium sulfate fertilizer with precipitated calcium carbonate as a by-product during the conversion. Preliminary cost estimates suggest that the process is economically feasible when ammonium sulfate crystals are produced in a granular size (1.2 to 3.3 mm), instead of a powder form. However, if additional revenue from the sale of the PCC for higher-value commercial application is applicable, this could further improve the economics of the process. Ammonium sulfate is known to be an excellent source of nitrogen and sulfur in fertilizer for corn and wheat production. It was not known what impurities might co-exist in ammonium sulfate derived from scrubber gypsum. Before the product could be recommended for use on farm land, the impurities and their impact on soil productivity had to be assessed. The objectives of this phase of the study were to evaluate the chemical properties of ammonium sulfate made from the FGD-gypsum, to estimate its effects on soil productivity, and to survey the marketability of the two products. The results of this phase of the study indicated that the impurities in the ammonium sulfate produced would not impose any practical limitations on its use at application levels used by farmers. The market survey showed that the sale price of solid ammonium sulfate fertilizer increased significantly from 1974 at $110/ton to 1998 at $187/ton. Utilities currently pay $16 to $20/ton for the calcium carbonate they use in their flue gas scrubber system. The industries making animal-feed grade calcium supplement pay $30/ton to $67/m-ton for their source of calcium carbonate. Paper, paint, and plastic industries pay as much as $200 to $300/ton for their calcium carbonate filers. The increased sale price of solid ammonium sulfate fertilizer and the possible additional revenue from the sale of the PCC by-product could further improve the economics of producing ammonium sulfate from FGD-gypsum.

  14. Mechanisms of NOx removal from flue gas by zero valent iron

    SciTech Connect

    Shiao-Shing Chen; Chih-Yu Cheng; Jung-Chun Chang; Chih-Hui Tang

    2006-06-15

    Chemical reaction between nitric oxide (NO) and zero valent iron (ZVI) was studied in a packed-bed column process with high temperatures based on ZVI strong reducing abilities. For six controlled temperatures of 523- 773 K and 400 ppm of NO (typical flue gas temperature and concentration), under short empty bed contact time, NO was completely removed for temperature of 573-773 K but not for 523 K. Breakthrough curves were conducted for the five working temperatures, and the results indicated that NO reductions by ZVI were varied from 2 to 26.7 mg NO/g ZVI. Higher temperature and longer EBCT achieved better NO removal efficiency. X-ray diffraction (XRD) and electron spectroscopy for chemical analysis (ESCA) were conducted to analyze the crystal structure and oxidation state of the reacted ZVI. Three layers of iron species were detected by XRD: ZVI, Fe{sub 3}O{sub 4}, and Fe{sub 2}O{sub 3}. ZVI was the most prevalent species, and Fe{sub 3}O{sub 4} and Fe{sub 2}O{sub 3} were less from the XRD analysis. By ESCA, the oxidation state on the reacted ZVI surface was determined, and the species was identified as Fe{sub 2}O{sub 3}, which is the most oxidizing species for iron. Therefore, three layers from the ZVI core to the ZVI surface can be identified: ZVI, Fe{sub 3}O{sub 4}, and Fe{sub 2}O{sub 3}. Combining the results from XRD and ESCA, the mechanisms for ZVI and NO can be proposed as two consecutive reactions from lower oxidation state (ZVI) in the core to higher oxidation state on the iron surface (Fe{sub 2}O{sub 3}). Because there was only {lt}5% ZVI used to remove NO comparing to theoretical ZVI used based on the proposed stoichiometry, it can be concluded that the heterogeneous reaction only occurred on the ZVI surface instead of on bulk of the ZVI. 11 refs., 8 figs., 3 tabs.

  15. Mechanisms of NOx removal from flue gas by zero valent iron.

    PubMed

    Chen, Shiao-Shing; Cheng, Chih-Yu; Chang, Jung-Chun; Tang, Chih-Hui

    2006-06-01

    Chemical reaction between nitric oxide (NO) andzero valent iron (ZVI) was studied in a packed-bed column process with high temperatures based on ZVI strong reducing abilities. For six controlled temperatures of 523-773 K and 400 ppm of NO (typical flue gas temperature and concentration), under short empty bed contacttime ([EBCT] 0.0226-0.0679 sec), NO was completely removed for temperature of 573-773 K but not for 523 K. Break-through curves were conducted for the five working temperatures, and the results indicated that NO reductions by ZVI were varied from 2 to 26.7 mg NO/g ZVI. Higher temperature and longer EBCT achieved better NO removal efficiency. X-ray diffraction (XRD) and electron spectroscopy for chemical analysis (ESCA) were conducted to analyze the crystal structure and oxidation state of the reacted ZVI. Three layers of iron species were detected by XRD: ZVI, Fe3O4, and Fe2O3. ZVI was the most prevalent species, and Fe3O4 and Fe2O3 were less from the XRD analysis. By ESCA, the oxidation state on the reacted ZVI surface was determined, and the species was identifled as Fe2O3, which is the most oxidizing species for iron. Therefore, three layers from the ZVI core to the ZVI surface can be identified: ZVI, Fe3O4, and Fe2O3. Combining the results from XRD and ESCA, the mechanisms for ZVI and NO can be proposed as two consecutive reactions from lower oxidation state (ZVI) in the core to higher oxidation state on the iron surface (Fe2O3): 3Fe + 4NO<--(high temperature)-->Fe3O4 + 2N2 (A1), 4Fe3O4 + 2NO<--(high temperature)-->6Fe2O3 + N2* (A2) Because there was only <5% ZVI used to remove NO comparing to theoretical ZVI used based on the proposed stoichiometry, it can be concluded that the heterogeneous reaction only occurred on the ZVI surface instead of on bulk of the ZVI. PMID:16805412

  16. Characterization of flue gas cleaning residues from European solid waste incinerators: assessment of various Ca-based sorbent processes.

    PubMed

    Bodénan, F; Deniard, Ph

    2003-05-01

    For the first time, a set of samples of European flue gas cleaning residues, mainly from the incineration of municipal solid waste (MSW), has undergone a mineralogical study. The residues are the result of the neutralization of acid flue gases by lime, the predominant method adopted in Europe, using dry and semi-dry washing processes. The study protocol combines physico-chemical analytical techniques (XRD, FTIR, DSC/TGA) and global chemical analysis enabling identification of the chemical composition of the main constituents, particularly chlorinated Ca-based phases, as well as establishment of modal distributions of the represented phases, both crystalline and amorphous. The samples are slightly hydrated and values vary for trapped Cl, S and even CO(2). The main crystalline phases are NaCl, KCl, CaSO(4), CaCO(3), Ca(OH)(2) and calcium hydroxychloride CaOHCl. CaOHCl is the main chlorine phase, regardless of the treatment process, filtration mode, and specific surface of the Ca-based sorbent. This phase develops during neutralization of HCl by excess lime present according to the reaction Ca(OH)(2)+HCl-->CaOHCl+H(2)O, to the detriment of a complete yield involving the two lime OH groups with formation of CaCl(2).2H(2)O. In addition, it seems that gas temperatures above 150 degrees C increase competition between lime-based neutralization of HCl, SO(2) acid flue gases and CO(2) trapping, thus reducing washing efficiency. PMID:12597999

  17. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-05-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the fourth reporting quarter, laboratory-screening tests of more than 20 potential additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of flyash cohesivity. Resistivity was measured for each screening test with a new multi-cell laboratory flyash resistivity furnace constructed for this project. An initial field trial of three additive formulations was also conducted at the City of Ames, Iowa Municipal Power Plant.

  18. Regenerable cobalt oxide loaded magnetosphere catalyst from fly ash for mercury removal in coal combustion flue gas.

    PubMed

    Yang, Jianping; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang

    2014-12-16

    To remove Hg(0) in coal combustion flue gas and eliminate secondary mercury pollution of the spent catalyst, a new regenerable magnetic catalyst based on cobalt oxide loaded magnetospheres from fly ash (Co-MF) was developed. The catalyst, with an optimal loading of 5.8% cobalt species, attained approximately 95% Hg(0) removal efficiency at 150 °C under simulated flue gas atmosphere. O2 could enhance the Hg(0) removal activity of magnetospheres catalyst via the Mars-Maessen mechanism. SO2 displayed an inhibitive effect on Hg(0) removal capacity. NO with lower concentration could promote the Hg(0) removal efficiency. However, when increasing the NO concentration to 300 ppm, a slightly inhibitive effect of NO was observed. In the presence of 10 ppm of HCl, greater than 95.5% Hg(0) removal efficiency was attained, which was attributed to the formation of active chlorine species on the surface. H2O presented a seriously inhibitive effect on Hg(0) removal efficiency. Repeated oxidation-regeneration cycles demonstrated that the spent Co-MF catalyst could be regenerated effectively via thermally treated at 400 °C for 2 h.

  19. Screening of carbon-based sorbents for the removal of elemental mercury from simulated combustion flue gas

    SciTech Connect

    Young, B.C.; Musich, M.A.

    1995-12-31

    A fixed-bed reactor system with continuous Hg{sup 0} analysis capabilities was used to evaluate commercial carbon sorbents for the removal of elemental mercury from simulated flue gas. The objectives of the program were to compare the sorbent effectiveness under identical test conditions and to identify the effects of various flue gas components on elemental mercury sorption. Sorbents tested included steam-activated lignite, chemical-activated hardwood and bituminous coal, iodated steam-activated coconut shell, and sulfur-impregnated steam-activated bituminous coal. The iodated carbon was the most effective carbon, showing over 99% mercury removal according to EPA Method 101A. Data indicate that O{sub 2} (4 vol%) and SO{sub 2} (500 ppm) improved the mercury removal of the other carbons for tests at 150{degrees}C using 100 {mu}g/m{sup 3} Hg{sup 0}. Further, the presence of HCl (at 50 ppm) produced a magnitude increase in mercury removal for the steam-activated and sulfur-impregnated bituminous coal-based carbons.

  20. Potential application of aerobic denitrifying bacterium Pseudomonas aeruginosa PCN-2 in nitrogen oxides (NOx) removal from flue gas.

    PubMed

    Zheng, Maosheng; Li, Can; Liu, Shufeng; Gui, Mengyao; Ni, Jinren

    2016-11-15

    Conventional biological removal of nitrogen oxides (NOx) from flue gas has been severely restricted by the presence of oxygen. This paper presents an efficient alternative for NOx removal at varying oxygen levels using the newly isolated bacterial strain Pseudomonas aeruginosa PCN-2 which was capable of aerobic and anoxic denitrification. Interestingly, nitric oxide (NO), as the obligatory intermediate, was negligibly accumulated during nitrate and nitrite reduction. Moreover, normal nitrate reduction with decreasing NO accumulation was realized under O2 concentration ranging from 0 to 100%. Reverse transcription and real-time quantitative polymerase chain reaction (RT-qPCR) analysis revealed that high efficient NO removal was attributed to the coordinate regulation of gene expressions including napA (for periplasmic nitrate reductase), nirS (for cytochrome cd1 nitrite reductase) and cnorB (for NO reductase). Further batch experiments demonstrated the immobilized strain PCN-2 possessed high capability of removing NO and nitrogen dioxide (NO2) at O2 concentration of 0-10%. A biotrickling filter established with present strain achieved high NOx removal efficiencies of 91.94-96.74% at inlet NO concentration of 100-500ppm and O2 concentration of 0-10%, which implied promising potential applications in purifying NOx contaminated flue gas.

  1. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-09-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

  2. Flue gas conditioning for improved particle collection in electrostatic precipitators. Quarterly technical report, [October--December 1991

    SciTech Connect

    Durham, M.D.

    1992-01-14

    Electrostatic precipitators (ESP) serve as the primary air pollution control device for the majority of coal-fired utility boilers in the Eastern and Midwestern regions of the United States. Since most of these ESPs are collecting flyash generated from medium- and high-sulfur coal, they are not experiencing operational limitations which are common when treating high-resistivity particles and are performing at an efficiency that is as high as could be expected. However, there are indications that the collection efficiency could be improved with flue gas conditioning. Conditioning is commonly used for solving operational problems associated with high-resistivity dusts. The purpose of conditioning for low- and moderate-resistivity applications is to increase the adhesive characteristics of the dust. Flue gas conditioning that increases particle adhesion has the potential to improve collection efficiency because a large percentage of particulate emissions from a well-performing ESP is due to reentrainment. Improved ESP performance should result if particle reentrainment could be reduced by making the particles more adhesive. This could produce a significant reduction in emissions from and ESP from the Following mechanisms: reduced erosion-type reentrainment; reduced rapping emissions; reduced hopper reentrainment; increased agglomeration of fine particles.

  3. Selective CO 2 Capture from Flue Gas Using Metal–Organic Frameworks-A Fixed Bed Study

    SciTech Connect

    Liu, Jian; Tian, Jian; Thallapally, Praveen K.; McGrail, B. Peter

    2012-05-03

    It is important to capture carbon dioxide from flue gas which is considered to be the main reason to cause global warming. CO2/N2 separation by novel adsorbents is a promising method to reduce CO2 emission but effect of water and CO2/N2 selectivity is critical to apply the adsorbents into practical applications. A very well known, Metal Organic Framework, NiDOBDC (Ni-MOF-74 or CPO-27-Ni) was synthesized through a solvothermal reaction and the sample (500 to 800 microns) was used in a fixed bed CO2/N2 breakthrough study with and without H2O. The Ni/DOBDC pellet has a high CO2 capacity of 3.74 mol/kg at 0.15 bar and a high CO2/N2 selectivity of 38, which is much higher than those of reported MOFs and zeolites under dry condition. Trace amount of water can impact CO2 adsorption capacity as well as CO2/N2 selectivity for the Ni/DOBDC. However, Ni/DOBDC can retain a significant CO2 capacity and CO2/N2 selectivity at 0.15 bar CO2 with 3% RH water. These results indicate a promising future to use the Ni/DOBDC in CO2 capture from flue gas.

  4. Potential application of aerobic denitrifying bacterium Pseudomonas aeruginosa PCN-2 in nitrogen oxides (NOx) removal from flue gas.

    PubMed

    Zheng, Maosheng; Li, Can; Liu, Shufeng; Gui, Mengyao; Ni, Jinren

    2016-11-15

    Conventional biological removal of nitrogen oxides (NOx) from flue gas has been severely restricted by the presence of oxygen. This paper presents an efficient alternative for NOx removal at varying oxygen levels using the newly isolated bacterial strain Pseudomonas aeruginosa PCN-2 which was capable of aerobic and anoxic denitrification. Interestingly, nitric oxide (NO), as the obligatory intermediate, was negligibly accumulated during nitrate and nitrite reduction. Moreover, normal nitrate reduction with decreasing NO accumulation was realized under O2 concentration ranging from 0 to 100%. Reverse transcription and real-time quantitative polymerase chain reaction (RT-qPCR) analysis revealed that high efficient NO removal was attributed to the coordinate regulation of gene expressions including napA (for periplasmic nitrate reductase), nirS (for cytochrome cd1 nitrite reductase) and cnorB (for NO reductase). Further batch experiments demonstrated the immobilized strain PCN-2 possessed high capability of removing NO and nitrogen dioxide (NO2) at O2 concentration of 0-10%. A biotrickling filter established with present strain achieved high NOx removal efficiencies of 91.94-96.74% at inlet NO concentration of 100-500ppm and O2 concentration of 0-10%, which implied promising potential applications in purifying NOx contaminated flue gas. PMID:27469045

  5. Effect of flue gas desulfurization (FGD) by-product on water quality at an underground coal mine.

    PubMed

    Lamminen, M; Wood, J; Walker, H; Chin, Y P; He, Y; Traina, S J

    2001-01-01

    In this paper, a field study was carried out to examine the effect of flue gas desulfurization (FGD) by-product on water quality at an underground coal mine in central-eastern Ohio. Flue gas desulfurizalion by-product was injected into the down-dip portions of the Robert-Dawson mine in an attempt to seal major seeps exiting the mine and to coat exposed pyritic surfaces. Immediately following grout injection, significant increases in acidity, iron, aluminum, sulfur, and calcium were observed at most surface and ground water locations near where grouting was carried out. Following this initial flush of elements, concentrations of most constituents have decreased to near pre-grouting levels. Data from the site and geochemical modeling suggest that an increase in water level or rerouting of drainage flow resulted in the dissolution of iron and aluminum sulfate salts and ferrihydrite. Dissolution of the FGD grout material resulted in increases in calcium and sulfate concentrations in the drainage waters. Water within the mine voids was saturated with respect to calcium sulfate and gypsum immediately following grout injection. Based on an analysis of core samples obtained from the site, acid mine drainage (AMD) was in contact with at least some portions of the grout and this resulted in grout weathering. Subsequent transport of calcium and sulfate to the underclay, perhaps by fracture flow, has resulted in the deposition of gypsum and calcium sulfate solids.

  6. Regenerable cobalt oxide loaded magnetosphere catalyst from fly ash for mercury removal in coal combustion flue gas.

    PubMed

    Yang, Jianping; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang

    2014-12-16

    To remove Hg(0) in coal combustion flue gas and eliminate secondary mercury pollution of the spent catalyst, a new regenerable magnetic catalyst based on cobalt oxide loaded magnetospheres from fly ash (Co-MF) was developed. The catalyst, with an optimal loading of 5.8% cobalt species, attained approximately 95% Hg(0) removal efficiency at 150 °C under simulated flue gas atmosphere. O2 could enhance the Hg(0) removal activity of magnetospheres catalyst via the Mars-Maessen mechanism. SO2 displayed an inhibitive effect on Hg(0) removal capacity. NO with lower concentration could promote the Hg(0) removal efficiency. However, when increasing the NO concentration to 300 ppm, a slightly inhibitive effect of NO was observed. In the presence of 10 ppm of HCl, greater than 95.5% Hg(0) removal efficiency was attained, which was attributed to the formation of active chlorine species on the surface. H2O presented a seriously inhibitive effect on Hg(0) removal efficiency. Repeated oxidation-regeneration cycles demonstrated that the spent Co-MF catalyst could be regenerated effectively via thermally treated at 400 °C for 2 h. PMID:25403026

  7. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 7, May 1, 1992--August 16, 1992

    SciTech Connect

    Not Available

    1993-02-01

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The features that distinguish the CZD process from other similar injection processes are: (1) Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. (2) Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. (3) Low residence time, made possible by the high effective surface area of the Type S lime. (4) Localized dispersion of the reagent. (5) Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. The waste product is composed of magnesium and calcium sulfite and sulfate, with some excess lime. This product mixed with fly ash is self-stabilizing because of the excess lime values, and thus tends to retain heavy metals in insoluble forms within the fly ash.

  8. Role of flue gas components in mercury oxidation over TiO2 supported MnOx-CeO2 mixed-oxide at low temperature.

    PubMed

    Li, Hailong; Wu, Chang-Yu; Li, Ying; Li, Liqing; Zhao, Yongchun; Zhang, Junying

    2012-12-01

    MnO(x)-CeO(2) mixed-oxide supported on TiO(2) (Mn-Ce/Ti) was synthesized by an ultrasound-assisted impregnation method and employed to oxidize elemental mercury (Hg(0)) at 200°C in simulated coal combustion flue gas. Over 90% of Hg(0) oxidation was achieved on the Mn-Ce/Ti catalyst at 200°C under simulated flue gas representing those from burning low-rank coals with a high gas hourly space velocity of 60,000 h(-1). Gas-phase O(2) regenerated the lattice oxygen and replenished the chemisorbed oxygen, which facilitated Hg(0) oxidation. HCl was the most effective flue gas component responsible for Hg(0) oxidation. 10 ppm HCl plus 4% O(2) resulted in 100% Hg(0) oxidation under the experimental conditions. SO(2) competed with Hg(0) for active sites, thus deactivating the catalyst's capability in oxidizing Hg(0). NO covered the active sites and consumed surface oxygen active for Hg(0) oxidation, hence limiting Hg(0) oxidation. Water vapor showed prohibitive effect on Hg(0) oxidation due to its competition with HCl and Hg(0) for active adsorption sites. This study provides information about the promotional or inhibitory effects of individual flue gas components on Hg(0) oxidation over a highly effective Mn-Ce/Ti catalyst. Such knowledge is of fundamental importance for industrial applications of the Mn-Ce/Ti catalyst in coal-fired power plants. PMID:23131500

  9. Quantification of gypsum crystal nucleation, growth, and breakage rates in a wet flue gas desulfurization pilot plant

    SciTech Connect

    Hansen, B.B.; Kiil, S.; Johnsson, J.E.

    2009-10-15

    The aim of this work is to study the influence of nucleation, growth and breakage on the particle size distribution (PSD) of gypsum crystals produced by the wet flue gas desulfurization (FGD) process. The steady state PSD, obtained in a falling film wet FGD pilot plant during desulfurization of a 1000 ppm(V) SO{sub 2} gas stream, displayed a strong nonlinear behaviour (in a ln(n(l)) vs. I plot) at the lower end of the particle size range, compared to the well-known linear mixed suspension mixed product removal model. A transient population balance breakage model, fitted to experimental data, was able to model an increase in the fraction of small particles, but not to the extent observed experimentally. A three-parameter, size-dependent growth model, previously used for sodium sulphate decahydrate and potash alum, was able to describe the experimental data, indicating either size-dependent integration kinetics or growth rate dispersion.

  10. Novel regenerable sorbent based on Zr-Mn binary metal oxides for flue gas mercury retention and recovery.

    PubMed

    Xie, Jiangkun; Qu, Zan; Yan, Naiqiang; Yang, Shijian; Chen, Wanmiao; Hu, Lingang; Huang, Wenjun; Liu, Ping

    2013-10-15

    To capture and recover mercury from coal-fired flue gas, a series of novel regenerable sorbents based on Zr-Mn binary metal oxides were prepared and employed at a relatively low temperature. PXRD, TEM, TPR, XPS, and N2-adsorption methods were employed to characterize the sorbents. The Hg(0) adsorption performance of the sorbents was tested, and the effects of the main operation parameters and the gas components on the adsorption were investigated. Zr significantly improved the sorbent's mercury capacity, which was nearly 5mg/g for Zr0.5Mn0.5Oy. Furthermore, the spent sorbent could be regenerated by heating to 350°C, and the highly concentrated elemental mercury released could be facilely recycled. Therefore, a much greener process for mercury capture and recovery could be anticipated based on this regenerable sorbent. PMID:23933289

  11. Mathematical Model of Two Phase Flow in Natural Draft Wet-Cooling Tower Including Flue Gas Injection

    NASA Astrophysics Data System (ADS)

    Hyhlík, Tomáš

    2016-03-01

    The previously developed model of natural draft wet-cooling tower flow, heat and mass transfer is extended to be able to take into account the flow of supersaturated moist air. The two phase flow model is based on void fraction of gas phase which is included in the governing equations. Homogeneous equilibrium model, where the two phases are well mixed and have the same velocity, is used. The effect of flue gas injection is included into the developed mathematical model by using source terms in governing equations and by using momentum flux coefficient and kinetic energy flux coefficient. Heat and mass transfer in the fill zone is described by the system of ordinary differential equations, where the mass transfer is represented by measured fill Merkel number and heat transfer is calculated using prescribed Lewis factor.

  12. Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

    SciTech Connect

    Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B.

    2008-07-01

    In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

  13. Re-acclimation performance and microbial characteristics of a thermophilic biofilter for NOx removal from flue gas.

    PubMed

    Zhang, Shihan; Chen, Han; Xia, Yinfeng; Zhao, Jingkai; Liu, Nan; Li, Wei

    2015-08-01

    Currently, a novel chemical absorption-biological reduction (CABR) integrated process, employing Fe(II)EDTA as a solvent, is being under development to reduce the cost of NOx removal from flue gas. In this work, the NO removal profile, re-acclimation performance, and microbial characteristics in a thermophilic biofilter were investigated at the conditions typical to CABR process. The biofilter comprised of four layers of packing material with a surface area of 1200 m(2) m(-3). Experimental results revealed that the biofilter could remove 95 % of the fed NO at typical flue gas conditions. As the gas residence time varied from 90 to 15 s, the NO removal efficiency decreased from 100 to 56.5 % due to the NO mass transfer limitation. The longer period of the biofilter shutdown required more time for its re-acclimation. For example, after 8-day shutdown, the biofilter was re-acclimated in 32 h. Denaturing gradient gel electrophoresis analysis of PCR-amplified product showed that Pseudomonas, a group of denitrifier, was dominant in the biofilter. Because the Pseudomonas was abundant at the bottom layer of packed-bed, the bottom layer contributed to 60-70 % of the total NO removal. In addition, Pseudomonas gradually faded away along the gas flow path from the bottom to the top of biofilter, resulting in a significant decrease in NO removal at the other three packed-bed layers. These observed results will provide the process engineering and scale-up data with respect to the biofilter operations to help advance the CABR process to pilot-scale testing.

  14. Mercury vapor pressure of flue gas desulfurization scrubber suspensions: effects of pH level, gypsum, and iron.

    PubMed

    Schuetze, Jan; Kunth, Daniel; Weissbach, Sven; Koeser, Heinz

    2012-03-01

    Calcium-based scrubbers designed to absorb HCl and SO(2) from flue gases can also remove oxidized mercury. Dissolved mercury halides may have an appreciable partial vapor pressure. Chemical reduction of the dissolved mercury may increase the Hg emission, thereby limiting the coremoval of mercury in the wet scrubbing process. In this paper we evaluate the effects of the pH level, different gypsum qualities, and iron in flue gas desulfurization (FGD) scrubber suspensions. The impact of these parameters on mercury vapor pressure was studied under controlled laboratory conditions in model scrubber suspensions. A major influence is exerted by pH values above 7, considerably amplifying the mercury concentration in the vapor phase above the FGD scrubber suspension. Gypsum also increases the mercury re-emission. Fe(III) decreases and Fe(II) increases the vapor pressure significantly. The consequences of the findings for a reliable coremoval of mercury in FGD scrubbers are discussed. It is shown that there is an increased risk of poor mercury capture in lime-based FGD scrubbers in comparison to limestone FGD scrubbers.

  15. Development of silica/vanadia/titania catalysts for removal of elemental mercury from coal-combustion flue gas.

    PubMed

    Li, Ying; Murphy, Patrick D; Wu, Chang-Yu; Powers, Kevin W; Bonzongo, Jean-Claude J

    2008-07-15

    SiO2/V2O5/TiO2 catalysts were synthesized for removing elemental mercury (Hg0) from simulated coal-combustion flue gas. Experiments were carried out in fixed-bed reactors using both pellet and powder catalysts. In contrast to the SiO2-TiO2 composites developed in previous studies, the V2O5 based catalysts do not need ultraviolet light activation and have higher Hg0 oxidation efficiencies. For Hg0 removal by SiO2-V2O5 catalysts, the optimal V2O5 loading was found between 5 and 8%, which may correspond to a maximum coverage of polymeric vanadates on the catalyst surface. Hg0 oxidation follows an Eley-Rideal mechanism where HCI, NO, and NO2 are first adsorbed on the V2O5 active sites and then react with gas-phase Hg0. HCI, NO, and NO2 promote Hg oxidation, while SO2 has an insignificant effect and water vapor inhibits Hgo oxidation. The SiO2-TiO2-V2O5 catalysts exhibit greater Hg0 oxidation efficiencies than SiO2-V2O5, may be because the V-O-Ti bonds are more active than the V-O-Si bonds. This superior oxidation capability is advantageous to power plants equipped with wet-scrubbers where oxidized Hg can be easily captured. The findings in this work revealed the importance of optimizing the composition and microstructures of SCR (selective catalytic reduction) catalysts for Hg0 oxidation in coal-combustion flue gas.

  16. Advanced separation technology for flue gas cleanup. Quarterly technical report {number_sign}6, [July--September 1993

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Stearns, P.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

    1993-11-01

    The objective of this work is to develop a novel system for regenerable SO{sub 2} and NO{sub x} scrubbing of flue gas that focuses on a novel method for regeneration of spent SO{sub 2} scrubbing liquor and novel chemistry for reversible absorption of NO{sub x}. High efficiency hollow fiber contractors (BFC) are proposed as the devices for scrubbing the SO{sub 2} and NO{sub x}. The system will remove more than 95% of the SO{sub x} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost at least 20% less than combined wet limestone scrubbing of SO{sub x} and selective catalytic reduction of NO{sub x}. The process will make only marketable byproducts. The approach is to reduce the capital cost using high efficiency hollow fiber devices for absorbing and desorbing the SO{sub 2} and NO{sub x}. New process chemistry is introduced to minimize well-known problems with SO{sub 2} and NO{sub x} absorption and desorption. The novel chemistry for scrubbing NO{sub x} will consist of water soluble phthalocyanine compounds invented by SRI and polymeric forms of Fe{sup ++} complexes similar to traditional NO{sub x} scrubbing media. Past work with the phthalocyanine compounds shows that these compounds bind NO and NO{sub 2} reversibly and with no interference from O{sub 2}, CO{sub 2}, SO{sub 2}, or other components of flue gas. The arrangement of the absorbers in cassette (stackable) form so that the NO{sub x} absorber can be on top of the SO{sub x} absorber. This arrangement is possible only because of the high efficiency of the hollow fiber scrubbing devices. This cassette (stacked) arrangement makes it possible for the SO{sub 2} and NO{sub x} scrubbing chambers to be separate without incurring the large ducting and gas pressure drop costs necessary if a second conventional absorber vessel were used. There will be separate liquor loops to deconvolute the chemical complexity of simultaneous SO{sub 2}/NO{sub x} scrubbing.

  17. CeO2-TiO2 catalysts for catalytic oxidation of elemental mercury in low-rank coal combustion flue gas.

    PubMed

    Li, Hailong; Wu, Chang-Yu; Li, Ying; Zhang, Junying

    2011-09-01

    CeO(2)-TiO(2) (CeTi) catalysts synthesized by an ultrasound-assisted impregnation method were employed to oxidize elemental mercury (Hg(0)) in simulated low-rank (sub-bituminous and lignite) coal combustion flue gas. The CeTi catalysts with a CeO(2)/TiO(2) weight ratio of 1-2 exhibited high Hg(0) oxidation activity from 150 to 250 °C. The high concentrations of surface cerium and oxygen were responsible for their superior performance. Hg(0) oxidation over CeTi catalysts was proposed to follow the Langmuir-Hinshelwood mechanism whereby reactive species from adsorbed flue gas components react with adjacently adsorbed Hg(0). In the presence of O(2), a promotional effect of HCl, NO, and SO(2) on Hg(0) oxidation was observed. Without O(2), HCl and NO still promoted Hg(0) oxidation due to the surface oxygen, while SO(2) inhibited Hg(0) adsorption and subsequent oxidation. Water vapor also inhibited Hg(0) oxidation. HCl was the most effective flue gas component responsible for Hg(0) oxidation. However, the combination of SO(2) and NO without HCl also resulted in high Hg(0) oxidation efficiency. This superior oxidation capability is advantageous to Hg(0) oxidation in low-rank coal combustion flue gas with low HCl concentration.

  18. POLYCHLORINATED DIBENZO-P-DIOXINS AND DIBENZOFURANS: REMOVAL FROM FLUE GAS AND DISTRIBUTION IN ASH/RESIDUE OF A REFUSE-DERIVED FUEL COMBUSTOR

    EPA Science Inventory

    The paper gives results of an early-1989 investigation of the effect of changing combustion and flue gas cleaning (FGC) system variables on the performance of these systems. Using information from earlier characterization tests at the same site (Mid-Connecticut facility in Hartfo...

  19. Study on the decomposition of trace benzene over V2O5-WO3/TiO2-based catalysts in simulated flue gas

    EPA Science Inventory

    Commercial and laboratory-prepared V2O5–WO3/TiO2-based catalysts with different compositions were tested for catalytic decomposition of chlorobenzene (ClBz) in simulated flue gas. Resonance enhanced multiphoton ionization-time of flight mass spectrometry (REMP...

  20. Study on the decomposition of trace benzene over V2O5-WO3/TiO2-based catalysts in simulated flue gas

    EPA Science Inventory

    Commercial and laboratory-prepared V2O5–WO3/TiO2-based catalysts with different compositions were tested for catalytic decomposition of chlorobenzene (ClBz) in simulated flue gas. Resonance enhanced multiphoton ionization-time of flight mass spectrometry (REMPI-TOFMS) was employe...

  1. CeO2-TiO2 catalysts for catalytic oxidation of elemental mercury in low-rank coal combustion flue gas.

    PubMed

    Li, Hailong; Wu, Chang-Yu; Li, Ying; Zhang, Junying

    2011-09-01

    CeO(2)-TiO(2) (CeTi) catalysts synthesized by an ultrasound-assisted impregnation method were employed to oxidize elemental mercury (Hg(0)) in simulated low-rank (sub-bituminous and lignite) coal combustion flue gas. The CeTi catalysts with a CeO(2)/TiO(2) weight ratio of 1-2 exhibited high Hg(0) oxidation activity from 150 to 250 °C. The high concentrations of surface cerium and oxygen were responsible for their superior performance. Hg(0) oxidation over CeTi catalysts was proposed to follow the Langmuir-Hinshelwood mechanism whereby reactive species from adsorbed flue gas components react with adjacently adsorbed Hg(0). In the presence of O(2), a promotional effect of HCl, NO, and SO(2) on Hg(0) oxidation was observed. Without O(2), HCl and NO still promoted Hg(0) oxidation due to the surface oxygen, while SO(2) inhibited Hg(0) adsorption and subsequent oxidation. Water vapor also inhibited Hg(0) oxidation. HCl was the most effective flue gas component responsible for Hg(0) oxidation. However, the combination of SO(2) and NO without HCl also resulted in high Hg(0) oxidation efficiency. This superior oxidation capability is advantageous to Hg(0) oxidation in low-rank coal combustion flue gas with low HCl concentration. PMID:21770402

  2. Novel catalytic process for flue gas conditioning in electrostatic precipitators of coal-fired power plants.

    PubMed

    Zagoruiko, Andrey; Balzhinimaev, Bair; Vanag, Sergey; Goncharov, Vladimir; Lopatin, Sergey; Zykov, Alexander; Anichkov, Sergey; Zhukov, Yurii; Yankilevich, Vassily; Proskokov, Nikolay; Hutson, Nick

    2010-08-01

    One of the most important environmental protection problems for coal-fired power plants is prevention of atmospheric pollution of flying ash. The ash particles are typically removed from flue gases by means of electrostatic precipitators, for which the efficiency may be significantly increased by lowering the resistance of fly ash, which may be achieved by controlled addition of microamounts of sulfur trioxide (SO3) into the flue gases. This paper describes the novel technology for production of SO3 by sulfur dioxide (SO2) oxidation using the combined catalytic system consisting of conventional vanadium catalyst and novel platinum catalyst on the base of silicazirconia glass-fiber supports. This combination provides highly efficient SO, oxidation in a wide temperature range with achievement of high SO, conversion. The performed pilot tests have demonstrated reliable and stable operation, excellent resistance of the novel catalytic system to deactivation, and high overall efficiency of the proposed process. The scale of the plant was equivalent to the commercial prototype; therefore, no further scale-up of the oxidation process is required. PMID:20842940

  3. Partitioning of mercury, arsenic, selenium, boron, and chloride in a full-scale coal combustion process equipped with selective catalytic reduction, electrostatic precipitation, and flue gas desulfurization systems

    SciTech Connect

    Chin-Min Cheng; Pauline Hack; Paul Chu; Yung-Nan Chang; Ting-Yu Lin; Chih-Sheng Ko; Po-Han Chiang; Cheng-Chun He; Yuan-Min Lai; Wei-Ping Pan

    2009-09-15

    A full-scale field study was carried out at a 795 MWe coal-fired power plant equipped with selective catalytic reduction (SCR), an electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD) systems to investigate the distribution of selected trace elements (i.e., mercury, arsenic, selenium, boron, and chloride) from coal, FGD reagent slurry, makeup water to flue gas, solid byproduct, and wastewater streams. Flue gases were collected from the SCR outlet, ESP inlet, FGD inlet, and stack. Concurrent with flue gas sampling, coal, bottom ash, economizer ash, and samples from the FGD process were also collected for elemental analysis. By combining plant operation parameters, the overall material balances of selected elements were established. The removal efficiencies of As, Se, Hg, and B by the ESP unit were 88, 56, 17, and 8%, respectively. Only about 2.5% of Cl was condensed and removed from flue gas by fly ash. The FGD process removed over 90% of Cl, 77% of B, 76% of Hg, 30% of Se, and 5% of As. About 90% and 99% of the FGD-removed Hg and Se were associated with gypsum. For B and Cl, over 99% were discharged from the coal combustion process with the wastewater. Mineral trona (trisodium hydrogendicarbonate dehydrate, Na{sub 3}H(CO{sub 3}){sub 2}.2H{sub 2}O) was injected before the ESP unit to control the emission of sulfur trioxide (SO{sub 3}). By comparing the trace elements compositions in the fly ash samples collected from the locations before and after the trona injection, the injection of trona did not show an observable effect on the partitioning behaviors of selenium and arsenic, but it significantly increased the adsorption of mercury onto fly ash. The stack emissions of mercury, boron, selenium, and chloride were for the most part in the gas phase. 47 refs., 3 figs., 11 tabs.

  4. System for removing solids from a used lime or limestone slurry scrubbing liquor in flue gas desulfurization

    SciTech Connect

    Randolph, A.D.

    1981-10-13

    The flue gas desulfurization process using a lime or limestone slurry scrubbing solution produces used liquor containing calcium sulfite or sulfate (Typically gypsum). Precipitated particles are removed by feeding the used scrubbing liquor to an agitated crystallization zone to grow crystals and directing part of the used scrubbing liquor from that zone to a quiescent crystallization zone, in which particles are settled back into the agitated zone. An underflow stream from the agitated zone containing large crystals is combined with an overflow stream from the quiescent zone, which combined stream is clarified with the fines being returned to the scrubber and the large crystals being removed as a waste product. Apparatus for performing the above process in which the agitated and quiescent crystallization zones form part of a single crystallization vessel, and the two zones are separated by a baffle.

  5. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard

    2003-12-01

    ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

  6. Management of dry flue gas desulfurization by-products in underground mines. Annual report, October 1994--September 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-10-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues (CCBs) in abandoned coal mines, and will assess the environmental impact of such underground CCB placement. This report describes progress in the following areas: environmental characterization, mix development and geotechnical characterization, material handling and system economics, underground placement, and field demonstration.

  7. Manufacture of ammonium sulfate fertilizer from gypsum-rich byproduct of flue gas desulfurization - A prefeasibility cost estimate

    USGS Publications Warehouse

    Chou, I.-Ming; Rostam-Abadi, M.; Lytle, J.M.; Achorn, F.P.

    1996-01-01

    Costs for constructing and operating a conceptual plant based on a proposed process that converts flue gas desulfurization (FGD)-gypsum to ammonium sulfate fertilizer has been calculated and used to estimate a market price for the product. The average market price of granular ammonium sulfate ($138/ton) exceeds the rough estimated cost of ammonium sulfate from the proposed process ($111/ ton), by 25 percent, if granular size ammonium sulfate crystals of 1.2 to 3.3 millimeters in diameters can be produced by the proposed process. However, there was at least ??30% margin in the cost estimate calculations. The additional costs for compaction, if needed to create granules of the required size, would make the process uneconomical unless considerable efficiency gains are achieved to balance the additional costs. This study suggests the need both to refine the crystallization process and to find potential markets for the calcium carbonate produced by the process.

  8. Fate of mercury in flue gas desulfurization gypsum determined by Temperature Programmed Decomposition and Sequential Chemical Extraction.

    PubMed

    Zhu, Zhenwu; Zhuo, Yuqun; Fan, Yaming; Wang, Zhipeng

    2016-05-01

    A considerable amount of Hg is retained in flue gas desulfurization (FGD) gypsum from Wet Flue Gas Desulfurization (WFGD) systems. For this reason, it is important to determine the species of Hg in FGD gypsum not only to understand the mechanism of Hg removal by WFGD systems but also to determine the final fate of Hg when FGD gypsum is disposed. In this study, Temperature Programmed Decomposition (TPD) and Sequential Chemical Extraction (SCE) were applied to FGD gypsum to identify the Hg species in it. The FGD gypsum samples were collected from seven coal-fired power plants in China, with Hg concentrations ranging from 0.19 to 3.27μg/g. A series of pure Hg compounds were used as reference materials in TPD experiments and the results revealed that the decomposition temperatures of different Hg compounds increase in the order of Hg2Cl2

  9. Removal of elemental mercury from flue gas by thermally activated ammonium persulfate in a bubble column reactor.

    PubMed

    Liu, Yangxian; Wang, Qian

    2014-10-21

    In this article, a novel technique on removal of elemental mercury (Hg(0)) from flue gas by thermally activated ammonium persulfate ((NH4)(2)S(2)O(8)) has been developed for the first time. Some experiments were carried out in a bubble column reactor to evaluate the effects of process parameters on Hg(0) removal. The mechanism and kinetics of Hg(0) removal are also studied. The results show that the parameters, (NH4)(2)S(2)O(8) concentration, activation temperature and solution pH, have significant impacts on Hg(0) removal. The parameters, Hg(0), SO2 and NO concentration, only have small effects on Hg(0) removal. Hg(0) is removed by oxidations of (NH4)(2)S(2)O(8), sulfate and hydroxyl free radicals. When (NH4)(2)S(2)O(8) concentration is more than 0.1 mol/L and solution pH is lower than 9.71, Hg(0) removal by thermally activated (NH4)(2)S(2)O(8) meets a pseudo-first-order fast reaction with respect to Hg(0). However, when (NH4)(2)S(2)O(8) concentration is less than 0.1 mol/L or solution pH is higher than 9.71, the removal process meets a moderate speed reaction with respect to Hg(0). The above results indicate that this technique is a feasible method for emission control of Hg(0) from flue gas. PMID:25251199

  10. The chemical and oxidation characteristics of semi-dry flue gas desulfurization ash from a steel factory.

    PubMed

    Liu, Ren-ping; Guo, Bin; Ren, Ailing; Bian, Jing-feng

    2010-10-01

    Some samples of semi-dry flue gas desulfurization (FGD) ash were taken from sinter gas of a steel factory. Scanning electron microscope (SEM) and X-ray diffraction (XRD) analyses were employed to identify the samples in order to investigate their physical and chemical characteristics. The results show that semi-dry FGD ash from a steel factory is stable under atmospheric conditions. It has irregular shape, a smooth surface and loose construction. The size of FGD ash particles is around 0.5-25 µm, the average size is about 5 µm and the median diameter is 4.18 µm. Semi-dry FGD ash from a steel factory consists of CaSO₃, CaSO₄, CaCO₃, some amorphous vitreous material and unburned carbon. An experimental method was found to study the oxidation characteristics of ash. A prediction model of the oxidation efficiency was obtained based on response surface methodology. The results show that not only the temperature, but also gas:solid ratio, play an important role in influencing the oxidation efficiency. The interactions of the gas:solid ratio with temperature play an essential role. An improved response surface model was obtained which can be helpful to describe the degree of oxidation efficiency of semi-dry FGD ash.

  11. Development of Fly Ash Derived Sorbents to Capture CO2 from Flue Gas of Power Plants

    SciTech Connect

    M. Mercedes Maroto-Valer; John M. Andresen; Yinzhi Zhang; Zhe Lu

    2003-12-31

    This research program focused on the development of fly ash derived sorbents to capture CO{sub 2} from power plant flue gas emissions. The fly ash derived sorbents developed represent an affordable alternative to existing methods using specialized activated carbons and molecular sieves, that tend to be very expensive and hinder the viability of the CO{sub 2} sorption process due to economic constraints. Under Task 1 'Procurement and characterization of a suite of fly ashes', 10 fly ash samples, named FAS-1 to -10, were collected from different combustors with different feedstocks, including bituminous coal, PRB coal and biomass. These samples presented a wide range of LOI value from 0.66-84.0%, and different burn-off profiles. The samples also spanned a wide range of total specific surface area and pore volume. These variations reflect the difference in the feedstock, types of combustors, collection hopper, and the beneficiation technologies the different fly ashes underwent. Under Task 2 'Preparation of fly ash derived sorbents', the fly ash samples were activated by steam. Nitrogen adsorption isotherms were used to characterize the resultant activated samples. The cost-saving one-step activation process applied was successfully used to increase the surface area and pore volume of all the fly ash samples. The activated samples present very different surface areas and pore volumes due to the range in physical and chemical properties of their precursors. Furthermore, one activated fly ash sample, FAS-4, was loaded with amine-containing chemicals (MEA, DEA, AMP, and MDEA). The impregnation significantly decreased the surface area and pore volume of the parent activated fly ash sample. Under Task 3 'Capture of CO{sub 2} by fly ash derived sorbents', sample FAS-10 and its deashed counterpart before and after impregnation of chemical PEI were used for the CO{sub 2} adsorption at different temperatures. The sample FAS-10 exhibited a CO{sub 2} adsorption capacity of 17

  12. Method using lime slurry for regenerating sodium sulfite in double alkali flue gas desulfurization process

    SciTech Connect

    Dabbs, J.C.; Dauerman, L.; Delaney, B.; Rao, K.K.

    1981-05-12

    In the process of desulfurizing flue gases in which an alkaline solution of sodium, such as sodium sulfite or sodium hydroxide, is contacted with gases in a scrubber to produce a sodium bisulfite solution, an improved method is provided for substantially reducing the time and equipment required to regenerate the sodium solution. In the method, a lime slurry stream and a sodium bisulfite stream are conflowed into a bifurcated mixing nozzle having a pair of converging inlets and a common outlet. The confluence of the streams in the nozzle creates turbulence which causes the lime slurry to react substantially instantaneously with the sodium bisulfite solution to regenerate the sodium solution which is recycled to the scrubber and a calcium sulfite precipitate which is filtered from the sodium solution and discarded.

  13. Development of a sorbent-based technology for control of mercury in flue gas

    SciTech Connect

    Wu, Jiann M.; Huang, Hann S.; Livengood, C.D.

    1996-03-01

    This paper presents results of research being, conducted at Argonne National Laboratory on the capture of elemental mercury in simulated flue gases by using dry sorbents. Experimental results from investigation of various sorbents and chemical additives for mercury control are reported. Of the sorbents investigated thus far, an activited-carbon-based sorbent impregnated with about 15% (by weight) of sulfur compound provided the best results. The key parameters affecting mercury control efficiency in a fixed-bed reactor, such as reactor loading, reactor temperature, sorbent size distribution, etc., were also studied, and the results ire presented. In addition to activated-carbon-based sorbents, a non-carbon-based sorbent that uses an inactive substrate treated with active chemicals is being developed. Preliminary, experimental results for mercury removal by this newly developed sorbent are presented.

  14. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 4, August 1, 1991--October 31, 1991

    SciTech Connect

    Not Available

    1992-02-27

    The confined zone dispersion (CZD) process involves flue gas post-treatment, physically located between a boiler`s outlet and its particulate collector, which in the majority of cases is an electrostatic precipitator. The features that distinguish this process from other similar injection processes are: Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. Low residence time, made possible by the high effective surface area of the Type S lime. Localized dispersion of the reagent. Slurry droplets contact only part of the gas while the droplets are drying, to remove up to 50 percent of the S0{sub 2} and significant amounts of NO{sub x}. The process uses dual fluid rather than rotary atomizers. Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. Supplemental conditioning with S0{sub 3} is not believed necessary for satisfactory removal of particulate matter.

  15. Simultaneous absorption of SO2 and NO from flue gas with KMnO4/NaOH solutions.

    PubMed

    Chu, H; Chien, T W; Li, S Y

    2001-07-25

    The wet scrubbing combined SOx/NOx removal system is an advanced air pollution control device. This study attempts to understand the absorption kinetics in the system. The absorption of diluted SO2 and simultaneous absorption of diluted SO2 and NO, as occurs in flue gases, in a stirred tank reactor with KMnO4/NaOH solutions were carried out at 50 degrees C. The liquid-side and gas-side mass transfer coefficients of the system were determined. The results indicate that the absorption of SO2 is close to completely gas-film controlled where the NaOH concentration is greater than 0.1 M or the KMnO4 concentration is greater than 0.05 M. The increasing gas flow rate has a positive effect on the absorption rate of SO2. The existence of O2 has no significant effect on the absorption rate of SO2. Adding SO2 would decrease the absorption rate of NO; however, the addition of NO has no effect on the absorption rate of SO2.

  16. NOx removal from simulated flue gas by chemical absorption-biological reduction integrated approach in a biofilter

    SciTech Connect

    Shi-Han Zhang; Ling-Lin Cai; Xu-Hong Mi; Jin-Lin Jiang; Wei Li

    2008-05-15

    A chemical absorption-biological reduction integrated approach, which combines the advantages of both the chemical and biological technologies, is employed to achieve the removal of nitrogen monoxide (NO) from the simulated flue gas. The biological reduction of NO to nitrogen gas (N{sub 2}) and regeneration of the absorbent Fe(II)EDTA (EDTA:ethylenediaminetetraacetate) take place under thermophilic conditions (50 {+-} 0.5{sup o}C). The performance of a laboratory-scale biofilter was investigated for treating NOx gas in this study. Shock loading studies were performed to ascertain the response of the biofilter to fluctuations of inlet loading rates (0.48-28.68 g NO m{sup 3} h{sup -1}). A maximum elimination capacity (18.78 g NO m{sup 3} h{sup -1}) was achieved at a loading rate of 28.68 g NO m{sup 3} h{sup -1} and maintained 5 h operation at the steady state. Additionally, the effect of certain gaseous compounds (e.g., O{sub 2} and SO{sub 2}) on the NO removal was also investigated. A mathematical model was developed to describe the system performance. The model has been able to predict experimental results for different inlet NO concentrations. In summary, both theoretical prediction and experimental investigation confirm that biofilter can achieve high removal rate for NO in high inlet concentrations under both steady and transient states. 21 refs., 9 figs.

  17. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization.

    PubMed

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-11-01

    An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900-1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900-927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries.

  18. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization

    PubMed Central

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-01-01

    Abstract An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900–1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900–927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries. PMID:25371652

  19. Nitrogen oxides reduction by carbonaceous materials and carbon dioxide separation using regenerative metal oxides from fossil fuel based flue gas

    NASA Astrophysics Data System (ADS)

    Gupta, Himanshu

    The ever-growing energy demands due to rising global population and continuing lifestyle improvements has placed indispensable emphasis on fossil fuels. Combustion of fossil fuels leads to the emission of harmful gaseous pollutants such as oxides of sulfur (SOx) and nitrogen (NOx), carbon dioxide (CO2), mercury, particulate matter, etc. Documented evidence has proved that this air pollution leads to adverse environmental health. This dissertation focuses on the development of technologies for the control of NOx and CO2 emissions. The first part of the thesis (Chapters 2--6) deals with the development of carbon based post combustion NOx reduction technology called CARBONOX process. High temperature combustion oxidizes both atmospheric nitrogen and organic nitrogen in coal to nitric oxide (NO). The reaction rate between graphite and NO is slow and requires high temperature (>900°C). The presence of metallic species in coal char catalyzes the reaction. The reaction temperature is lowered in the presence of oxygen to about 600--850°C. Chemical impregnation, specifically sodium compounds, further lowers the reaction temperature to 350--600°C. Activated high sodium lignite char (HSLC) provided the best performance for NO reduction. The requirement of char for NOx reduction is about 8--12 g carbon/g NO reduced in the presence of 2% oxygen in the inlet gas. The second part of this dissertation (chapter 7--8) focuses on the development of a reaction-based process for the separation of CO2 from combustion flue gas. Certain metal oxides react with CO2 forming metal carbonates under flue gas conditions. They can be calcined separately to yield CO2. Calcium oxide (CaO) has been identified as a viable metal oxide for the carbonation-calcination reaction (CCR) scheme. CaO synthesized from naturally occurring precursors (limestone and dolomite) attained 45--55% of their stoichiometric conversion due to the susceptibility of their microporous structure. High surface area

  20. Development of Superior Sorbents for Separation of CO2 from Flue Gas at a Wide Temperature range during Coal Combustion

    SciTech Connect

    Panagiotis Smirniotis

    2002-09-17

    A number basic sorbents based on CaO were synthesized, characterized with novel techniques and tested for sorption of CO{sub 2} and selected gas mixtures simulating flue gas from coal fired boilers. Our studies resulted in highly promising sorbents which demonstrated zero affinity for N{sub 2}, O{sub 2}, SO{sub 2}, and NO very low affinity for water, ultrahigh CO{sub 2} sorption capacities, and rapid sorption characteristics, CO{sub 2} sorption at a very wide temperature range, durability, and low synthesis cost. One of the 'key' characteristics of the proposed materials is the fact that we can control very accurately their basicity (optimum number of basic sites of the appropriate strength) which allows for the selective chemisorption of CO{sub 2} at a wide range of temperatures. These unique characteristics of this family of sorbents offer high promise for development of advanced industrial sorbents for the effective CO{sub 2} removal.