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Sample records for additional processing thermal

  1. Thermal processing of EVA encapsulants and effects of formulation additives

    SciTech Connect

    Pern, F.J.; Glick, S.H.

    1996-05-01

    The authors investigated the in-situ processing temperatures and effects of various formulation additives on the formation of ultraviolet (UV) excitable chromophores, in the thermal lamination and curing of ethylene-vinyl acetate (EVA) encapsulants. A programmable, microprocessor-controlled, double-bag vacuum laminator was used to study two commercial as formulated EVA films, A9918P and 15295P, and solution-cast films of Elvaxrm (EVX) impregnated with various curing agents and antioxidants. The results show that the actual measured temperatures of EVA lagged significantly behind the programmed profiles for the heating elements and were affected by the total thermal mass loaded inside the laminator chamber. The antioxidant Naugard P{trademark}, used in the two commercial EVA formulations, greatly enhances the formation of UV-excitable, short chromophores upon curing, whereas other tested antioxidants show little effect. A new curing agent chosen specifically for the EVA formulation modification produces little or no effect on chromophore formation, no bubbling problems in the glass/EVX/glass laminates, and a gel content of {approximately}80% when cured at programmed 155{degrees}C for 4 min. Also demonstrated is the greater discoloring effect with higher concentrations of curing-generated chromophores.

  2. Enhancement of poly(3-hydroxybutyrate) thermal and processing stability using a bio-waste derived additive.

    PubMed

    Persico, Paola; Ambrogi, Veronica; Baroni, Antonio; Santagata, Gabriella; Carfagna, Cosimo; Malinconico, Mario; Cerruti, Pierfrancesco

    2012-12-01

    Poly(3-hydroxybutyrate) (PHB) is a biodegradable polymer, whose applicability is limited by its brittleness and narrow processing window. In this study a pomace extract (EP), from the bio-waste of winery industry, was used as thermal and processing stabilizer for PHB, aimed to engineer a totally bio-based system. The results showed that EP enhanced the thermal stability of PHB, which maintained high molecular weights after processing. This evidence was in agreement with the slower decrease in viscosity over time observed by rheological tests. EP also affected the melt crystallization kinetics and the overall crystallinity extent. Finally, dynamic mechanical and tensile tests showed that EP slightly improved the polymer ductility. The results are intriguing, in view of the development of sustainable alternatives to synthetic polymer additives, thus increasing the applicability of bio-based materials. Moreover, the reported results demonstrated the feasibility of the conversion of an agro-food by-product into a bio-resource in an environmentally friendly and cost-effective way.

  3. Dithienobenzodithiophene-Based Small Molecule Organic Solar Cells with over 7% Efficiency via Additive- and Thermal-Annealing-Free Processing.

    PubMed

    Song, Hyeng Gun; Kim, Yu Jin; Lee, Ji Sang; Kim, Yun-Hi; Park, Chan Eon; Kwon, Soon-Ki

    2016-12-21

    Here we introduce a novel small molecule based on dithienobenzodithiophene and rhodanine, DTBDT-Rho, developed to study the effect of the rhodanine substitutuent on small molecule bulk heterojunction (BHJ) solar cells. DTBDT-Rho possesses distinct crystalline characteristics, sufficient solubility in chlorinated solvents, and broad absorption properties. Therefore, solution-processed BHJ photovoltaic cells made with DTBDT-Rho:PC71BM blends showed an extremely high power conversion efficiency (PCE; 7.10%); notably, this PCE value was obtained without the use of additives or thermal treatments. To our knowledge, the PCE over 7% is a significantly powerful value among rhodanine-based small molecule BHJ solar cells without additives or thermal treatments.

  4. Comparison of Thermal and Non-Thermal Processing of Swine Feed and the Use of Selected Feed Additives on Inactivation of Porcine Epidemic Diarrhea Virus (PEDV)

    PubMed Central

    Trudeau, Michaela P.; Verma, Harsha; Sampedro, Fernando; Urriola, Pedro E.; Shurson, Gerald C.; McKelvey, Jessica; Pillai, Suresh D.; Goyal, Sagar M.

    2016-01-01

    Infection with porcine epidemic diarrhea virus (PEDV) causes diarrhea, vomiting, and high mortality in suckling pigs. Contaminated feed has been suggested as a vehicle of transmission for PEDV. The objective of this study was to compare thermal and electron beam processing, and the inclusion of feed additives on the inactivation of PEDV in feed. Feed samples were spiked with PEDV and then heated to 120–145°C for up to 30 min or irradiated at 0–50 kGy. Another set of feed samples spiked with PEDV and mixed with Ultracid P (Nutriad), Activate DA (Novus International), KEM-GEST (Kemin Agrifood), Acid Booster (Agri-Nutrition), sugar or salt was incubated at room temperature (~25°C) for up to 21 days. At the end of incubation, the virus titers were determined by inoculation of Vero-81 cells and the virus inactivation kinetics were modeled using the Weibull distribution model. The Weibull kinetic parameter delta represented the time or eBeam dose required to reduce virus concentration by 1 log. For thermal processing, delta values ranged from 16.52 min at 120°C to 1.30 min at 145°C. For eBeam processing, a target dose of 50 kGy reduced PEDV concentration by 3 log. All additives tested were effective in reducing the survival of PEDV when compared with the control sample (delta = 17.23 days). Activate DA (0.81) and KEM-GEST (3.28) produced the fastest inactivation. In conclusion, heating swine feed at temperatures over 130°C or eBeam processing of feed with a dose over 50 kGy are effective processing steps to reduce PEDV survival. Additionally, the inclusion of selected additives can decrease PEDV survivability. PMID:27341670

  5. Polyimide processing additives

    NASA Technical Reports Server (NTRS)

    Pratt, J. R.; St. Clair, T. L.; Burks, H. D.; Stoakley, D. M.

    1987-01-01

    A method has been found for enhancing the melt flow of thermoplastic polyimides during processing. A high molecular weight 422 copoly(amic acid) or copolyimide was fused with approximately 0.05 to 5 pct by weight of a low molecular weight amic acid or imide additive, and this melt was studied by capillary rheometry. Excellent flow and improved composite properties on graphite resulted from the addition of a PMDA-aniline additive to LARC-TPI. Solution viscosity studies imply that amic acid additives temporarily lower molecular weight and, hence, enlarge the processing window. Thus, compositions containing the additive have a lower melt viscosity for a longer time than those unmodified.

  6. Polyimide processing additives

    NASA Technical Reports Server (NTRS)

    Fletcher, James C. (Inventor); Pratt, J. Richard (Inventor); St.clair, Terry L. (Inventor); Stoakley, Diane M. (Inventor); Burks, Harold D. (Inventor)

    1992-01-01

    A process for preparing polyimides having enhanced melt flow properties is described. The process consists of heating a mixture of a high molecular weight poly-(amic acid) or polyimide with a low molecular weight amic acid or imide additive in the range of 0.05 to 15 percent by weight of additive. The polyimide powders so obtained show improved processability, as evidenced by lower melt viscosity by capillary rheometry. Likewise, films prepared from mixtures of polymers with additives show improved processability with earlier onset of stretching by TMA.

  7. Polyimide processing additives

    NASA Technical Reports Server (NTRS)

    Pratt, J. Richard (Inventor); St.clair, Terry L. (Inventor); Stoakley, Diane M. (Inventor); Burks, Harold D. (Inventor)

    1993-01-01

    A process for preparing polyimides having enhanced melt flow properties is described. The process consists of heating a mixture of a high molecular weight poly-(amic acid) or polyimide with a low molecular weight amic acid or imide additive in the range of 0.05 to 15 percent by weight of the additive. The polyimide powders so obtained show improved processability, as evidenced by lower melt viscosity by capillary rheometry. Likewise, films prepared from mixtures of polymers with additives show improved processability with earlier onset of stretching by TMA.

  8. Thermally conductive, electrically insulating and melt-processable polystyrene/boron nitride nanocomposites prepared by in situ reversible addition fragmentation chain transfer polymerization.

    PubMed

    Huang, Xingyi; Wang, Shen; Zhu, Ming; Yang, Ke; Jiang, Pingkai; Bando, Yoshio; Golberg, Dmitri; Zhi, Chunyi

    2015-01-09

    Thermally conductive and electrically insulating polymer/boron nitride (BN) nanocomposites are highly attractive for various applications in many thermal management fields. However, so far most of the preparation methods for polymer/BN nanocomposites have usually caused difficulties in the material post processing. Here, an in situ grafting approach is designed to fabricate thermally conductive, electrically insulating and post-melt processable polystyrene (PS)/BN nanosphere (BNNS) nanocomposites by initiating styrene (St) on the surface functionalized BNNSs via reversible addition fragmentation chain transfer polymerization. The nanocomposites exhibit significantly enhanced thermal conductivity. For example, at a St/BN feeding ratio of 5:1, an enhancement ratio of 1375% is achieved in comparison with pure PS. Moreover, the dielectric properties of the nanocomposites show a desirable weak dependence on frequency, and the dielectric loss tangent of the nanocomposites remains at a very low level. More importantly, the nanocomposites can be subjected to multiple melt processing to form different shapes. Our method can become a universal approach to prepare thermally conductive, electrically insulating and melt-processable polymer nanocomposites with diverse monomers and nanofillers.

  9. Thermally conductive, electrically insulating and melt-processable polystyrene/boron nitride nanocomposites prepared by in situ reversible addition fragmentation chain transfer polymerization

    NASA Astrophysics Data System (ADS)

    Huang, Xingyi; Wang, Shen; Zhu, Ming; Yang, Ke; Jiang, Pingkai; Bando, Yoshio; Golberg, Dmitri; Zhi, Chunyi

    2015-01-01

    Thermally conductive and electrically insulating polymer/boron nitride (BN) nanocomposites are highly attractive for various applications in many thermal management fields. However, so far most of the preparation methods for polymer/BN nanocomposites have usually caused difficulties in the material post processing. Here, an in situ grafting approach is designed to fabricate thermally conductive, electrically insulating and post-melt processable polystyrene (PS)/BN nanosphere (BNNS) nanocomposites by initiating styrene (St) on the surface functionalized BNNSs via reversible addition fragmentation chain transfer polymerization. The nanocomposites exhibit significantly enhanced thermal conductivity. For example, at a St/BN feeding ratio of 5:1, an enhancement ratio of 1375% is achieved in comparison with pure PS. Moreover, the dielectric properties of the nanocomposites show a desirable weak dependence on frequency, and the dielectric loss tangent of the nanocomposites remains at a very low level. More importantly, the nanocomposites can be subjected to multiple melt processing to form different shapes. Our method can become a universal approach to prepare thermally conductive, electrically insulating and melt-processable polymer nanocomposites with diverse monomers and nanofillers.

  10. Structure and properties of PVDF membrane with PES-C addition via thermally induced phase separation process

    NASA Astrophysics Data System (ADS)

    Wu, Lishun; Sun, Junfen

    2014-12-01

    Polyvinylidene fluoride (PVDF) membrane and PVDF membrane with phenolphthalein polyethersulfone (PES-C) addition were prepared via thermally induced phase separation (TIPS) method by using diphenyl carbonate (DPC) and dimethyl acetamide (DMAc) as mixed diluents. The effects of coagulation temperature and pre-evaporation time on structure and properties of membranes were studied. The changes of sewage flux in MBR and the attenuation coefficient of sewage flux were investigated. The resistance distributions of PVDF and PVDF/PES-C membranes were compared by resistance analysis. Membrane composition and structure were characterized by ATR-FTIR, TGA, SEM and AFM. The foulant on membranes was analyzed by FTIR. The contact angle of PVDF/PES-C membrane was lower than that of PVDF membrane. A thinner skin layer and a porous cellular support layer formed in PVDF/PES-C membrane and resulted in a higher porosity and pure water flux. The pure water flux and porosity of PVDF/PES-C membrane increased with rising coagulation temperature and decreased with extending pre-evaporation time. The flux attenuation coefficient, the cake layer resistance and internal fouling resistance of PVDF/PES-C membrane in MBR were smaller than those of PVDF membrane in MBR. The FTIR spectrum of foulant on membrane indicated that the foulant on PVDF/PES-C membrane was mostly composed of protein and polysaccharide, while the foulant on pure PVDF membrane included biopolymer clusters besides protein and polysaccharide.

  11. Computational Process Modeling for Additive Manufacturing

    NASA Technical Reports Server (NTRS)

    Bagg, Stacey; Zhang, Wei

    2014-01-01

    Computational Process and Material Modeling of Powder Bed additive manufacturing of IN 718. Optimize material build parameters with reduced time and cost through modeling. Increase understanding of build properties. Increase reliability of builds. Decrease time to adoption of process for critical hardware. Potential to decrease post-build heat treatments. Conduct single-track and coupon builds at various build parameters. Record build parameter information and QM Meltpool data. Refine Applied Optimization powder bed AM process model using data. Report thermal modeling results. Conduct metallography of build samples. Calibrate STK models using metallography findings. Run STK models using AO thermal profiles and report STK modeling results. Validate modeling with additional build. Photodiode Intensity measurements highly linear with power input. Melt Pool Intensity highly correlated to Melt Pool Size. Melt Pool size and intensity increase with power. Applied Optimization will use data to develop powder bed additive manufacturing process model.

  12. Thermal Response of an Additive Manufactured Aluminum

    SciTech Connect

    Wu, Tong; Wereszczak, Andrew A; Wang, Hsin; Ozpineci, Burak; Ayers, Curtis William

    2016-01-01

    In this paper, the impacts of abnormal thermal property introduced by additive manufacture has been analysis based on simulation and experiment of a 3D printed liquid-cooled heat sink. Comparisons to the heat sink with identical geometry and conventionally manufactured by Aluminum 6061 are presented. Micro-structure analysis is implemented and solutions to eliminate the impacts by different manufacture methods are proposed.

  13. Lycopene degradation, isomerization and in vitro bioaccessibility in high pressure homogenized tomato puree containing oil: effect of additional thermal and high pressure processing.

    PubMed

    Knockaert, Griet; Pulissery, Sudheer K; Colle, Ines; Van Buggenhout, Sandy; Hendrickx, Marc; Loey, Ann Van

    2012-12-01

    In the present study, the effect of equivalent thermal and high pressure processes at pasteurization and sterilization intensities on some health related properties of high pressure homogenized tomato puree containing oil were investigated. Total lycopene concentration, cis-lycopene content and in vitro lycopene bioaccessibility were examined as health related properties. Results showed that pasteurization hardly affected the health related properties of tomato puree. Only the formation of cis-lycopene during intense thermal pasteurization was observed. Sterilization processes on the other hand had a significant effect on the health related properties. A significant decrease in total lycopene concentration was found after the sterilization processes. Next to degradation, significant isomerization was also observed: all-trans-lycopene was mainly converted to 9-cis- and 13-cis-lycopene. High pressure sterilization limited the overall lycopene isomerization, when compared to the equivalent thermal sterilization processes. The formation of 5-cis-lycopene on the other hand seemed to be favoured by high pressure. The in vitro lycopene bioaccessibility of high pressure homogenized tomato puree containing oil was decreased during subsequent thermal or high pressure processing, whereby significant changes were observed for all the sterilization processes.

  14. Thermal processes in ringholes

    SciTech Connect

    Gonzalez-Diaz, Pedro F.

    2010-08-15

    Ringholes are space-time tunnelings connecting two asymptotically flat regions by means of a throat with the topology of a torus. This paper considers the processes of semiclassical thermal emission from ringholes and the accretion of dark energy onto them by adapting the results previously obtained for wormholes to toroidal topology. It is shown that at or near the throat the ringholes can be characterized as a mixture of two thermal sources, one at positive temperature and the other at negative temperature which, respectively, emit usual black body radiation and phantomlike radiation, leading after completion of thermal emission to two possible limiting situations, one similar to a wormhole in that it behaves just like a diverging lens, and the other similar to a black hole in that it behaves only as a converging lens. These two limiting situations, though described at rather diverging sizes, are also the final consequences from the accretion processes of quintessential and phantom vacuum energies. Finally, a brief discussion is added on the ringhole thermodynamics and its associated laws which are nothing but the extension to toroidal geometry from the thermodynamic laws which were recently established for wormholes.

  15. Rapid thermal processing by stamping

    DOEpatents

    Stradins, Pauls; Wang, Qi

    2013-03-05

    A rapid thermal processing device and methods are provided for thermal processing of samples such as semiconductor wafers. The device has components including a stamp (35) having a stamping surface and a heater or cooler (40) to bring it to a selected processing temperature, a sample holder (20) for holding a sample (10) in position for intimate contact with the stamping surface; and positioning components (25) for moving the stamping surface and the stamp (35) in and away from intimate, substantially non-pressured contact. Methods for using and making such devices are also provided. These devices and methods allow inexpensive, efficient, easily controllable thermal processing.

  16. Study on thermal effects & sulfurized additives, in lubricating greases

    NASA Astrophysics Data System (ADS)

    Shah, Ami Atul

    Lithium Base grease constitutes about 50% of market. The greases are developed to be able to work in multiple working conditions and have longer working life. Greases with extreme pressure additives and anti-wear additives have been developed as a solution to many of the applications. These developed greases are tested under ASTM D2266 testing conditions to meet the requirements. The actual working conditions, although, differ than the real testing conditions. The loading, speed and temperature conditions can be more harsh, or fluctuating in nature. The cyclic nature of the parameters cannot be directly related to the test performance. For this purpose studies on the performance under spectrum loading, variable speed and fluctuating temperature must be performed. This study includes tests to understand the effect of thermal variation on some of the most commonly used grease additives that perform well under ASTM D2266 testing conditions. The studied additives include most widely used industrial extreme pressure additive MoS2. Performance of ZDDP which is trying to replace MoS2 in its industrial applications has also been studied. The tests cover study of extreme pressure, anti-wear and friction modifier additives to get a general idea on the effects of thermal variation in three areas. Sulphur is the most common extreme pressure additive. Sulphur based MoS 2 is extensively used grease additive. Study to understand the tribological performance of this additive through wear testing and SEM/EDX studies has been done. This performance is also studied for other metallic sulfides like WS2 and sulphur based organic compound. The aim is to study the importance of the type of bond that sulphur shares in its additive's structure on its performance. The MoS2 film formation is found to be on the basis of the FeS formation on the substrate and protection through sacrificial monolayer deposition of the MoS2 sheared structure. The free Mo then tends to oxidise. An attempt to

  17. The thermal spallation drilling process

    SciTech Connect

    Williams, R.E.

    1986-01-01

    Holes can be produced in very hard rock more easily and less expensively by thermal spallation than by conventional means. This drilling process has been used for producing blast holes in the taconite iron mines and for quarrying granite. It is potentially valuable for drilling holes in very hard rock for the exploitation of geothermal energy and the storage of various commodities. However, investigation and development of the thermal spallation drilling process is proceeding slowly.

  18. Thermal Process Development

    DTIC Science & Technology

    1983-04-08

    1975). . Technol o_ . Electric Furnace P-15 Kishigami, K., Koybayashi, H., Oshima, S., "Incineration Method for Combustible Indus- trial Wastage and a...Table G-5. The cost of the volatilizer was estimated by a vendor ( Salem Furnace Company) for a furnace capable of supplying 100 KW to the work and...furnace was estimated from an estimate of $700,000 for a single furnace and $500,000 for additional furnaces by a vendor ( Salem Furnace Company) for a

  19. Thermal stir welding process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  20. Metal-Ion Additives Reduce Thermal Expansion Of Polyimides

    NASA Technical Reports Server (NTRS)

    Stoakley, Diane M.; St. Clair, Anne K.; Emerson, Burt R., Jr.; Willis, George L.

    1994-01-01

    Polyimides widely used as high-performance polymers because of their excellent thermal stability and toughness. However, their coefficients of thermal expansion (CTE's) greater than those of metals, ceramics, and glasses. Decreasing CTE's of polyimides increase usefulness for aerospace and electronics applications in which dimensional stability required. Additives containing metal ions reduce coefficients of thermal expansion of polyimides. Reductions range from 11 to over 100 percent.

  1. Thermally processed keratin films

    NASA Astrophysics Data System (ADS)

    Barone, Justin; Schmidt, Walter

    2004-03-01

    Keratin obtained from poultry feathers is blended with -OH containing second phases. Films are prepared by pressing the blended keratin at temperatures concurrent with typical polymer processing temperatures. The films are completely cohesive as opposed to partially cohesive if pressed under the same conditions without blending. The films are "tough" and the mechanical properties show similarities to the properties of commercially available commodity thermoplastics. The keratin films are produced in a few minutes without reducing or oxidizing agents. The mobility of the keratin chains during blending is shown to relate to the serine (S), threonine (T), and tyrosine (Y) contents in the amino acid sequence relative to cystine (C).

  2. Enhancing bioavailability through thermal processing.

    PubMed

    Keen, Justin M; McGinity, James W; Williams, Robert O

    2013-06-25

    Formulation intervention, through the application of processing technologies, is a requirement for enabling therapy for the vast majority of drugs. Without these enabling technologies, poorly soluble drugs may not achieve therapeutic concentrations in the blood or tissue of interest. Conversely, freely soluble and/or rapidly cleared drugs may require frequent dosing resulting in highly cyclic tissue concentrations. During the last several years, thermal processing techniques, such as melt mixing, spray congealing, sintering, and hot-melt extrusion, have evolved rapidly and several new technologies, specifically dry powder coating, injection molding, and KinetiSol(®) dispersing, have been adapted to the pharmaceutical arena. An examination of the contemporary literature is reported in this review to summarize the variety and utility of thermal processing technologies employed for solubility enhancement and controlled release. In particular, the impact of these processing technologies on bioavailability, considered in terms of both rate and extent, has been reviewed.

  3. Energetic additive manufacturing process with feed wire

    DOEpatents

    Harwell, Lane D.; Griffith, Michelle L.; Greene, Donald L.; Pressly, Gary A.

    2000-11-07

    A process for additive manufacture by energetic wire deposition is described. A source wire is fed into a energy beam generated melt-pool on a growth surface as the melt-pool moves over the growth surface. This process enables the rapid prototyping and manufacture of fully dense, near-net shape components, as well as cladding and welding processes. Alloys, graded materials, and other inhomogeneous materials can be grown using this process.

  4. Thermal effects in radiation processing

    SciTech Connect

    Zagorski, Z.P.

    1984-10-21

    The balance of ionizing radiation energy incident on an object being processed is discussed in terms of energy losses, influencing the amount really absorbed. To obtain the amount of heat produced, the absorbed energy is corrected for the change in internal energy of the system and for the heat effect of secondary reactions developing after the initiation. The temperature of a processed object results from the heat evolved and from the specific heat of the material comprising the object. The specific heat of most materials is usually much lower than that of aqueous systems and therefore temperatures after irradiation are higher. The role of low specific heat in radiation processing at cryogenic conditions is stressed. Adiabatic conditions of accelerator irradiation are contrasted with the steady state thermal conditions prevailing in large gamma sources. Among specific questions discussed in the last part of the paper are: intermediate and final temperature of composite materials, measurement of real thermal effects in situ, neutralization of undesired warming experienced during radiation processing, processing at temperatures other than ambient and administration of very high doses of radiation.

  5. Fossilization Processes in Thermal Springs

    NASA Technical Reports Server (NTRS)

    Farmer, Jack D.; Cady, Sherry; Desmarais, David J.; Chang, Sherwood (Technical Monitor)

    1995-01-01

    surfaces that produce palisade and "shrub" fabrics, respectively. At finer scales, composite fabrics are seen to consist distinctive associations of microstructures formed by the encrustation of individual cells and filaments. Composite fabrics survive the diagenetic transitions from primary opaline silica to quartz and are known from subaerial thermal spring deposits as old as Lower Carboniferous. However, fossil microorganisms tend to be rare in older deposits, and are usually preserved only where cells or sheaths have been stained by iron oxides. In subaqueous mineralizing springs at lower temperatures, early infilling leads to a more rapid and complete reduction in porosity and permeability. This process, along with the slower rates of microbial degradation at lower temperatures, creates a more favorable situation for organic matter preservation. Application of this taphonomic model to the Rhynie Chert, previously interpreted as subaerial, suggest it was probably deposited in a subaqueous spring setting at lower temperatures.

  6. Low coefficient of thermal expansion polyimides containing metal ion additives

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St. Clair, A. K.

    1992-01-01

    Polyimides have become widely used as high performance polymers as a result of their excellent thermal stability and toughness. However, lowering their coefficient of thermal expansion (CTE) would increase their usefulness for aerospace and electronic applications where dimensional stability is a requirement. The incorporation of metal ion-containing additives into polyimides, resulting in significantly lowered CTE's, has been studied. Various metal ion additives have been added to both polyamic acid resins and soluble polyimide solutions in the concentration range of 4-23 weight percent. The incorporation of these metal ions has resulted in reductions in the CTE's of the control polyimides of 12 percent to over 100 percent depending on the choice of additive and its concentration.

  7. Additive for iron disulfide cathodes used in thermal batteries

    DOEpatents

    Not Available

    1982-03-23

    The invention comprises thermal batteries employing an FeS/sub 2/ depolarizer itself. A minor amount of CaSi/sub 2/ preferably 1-3% by weight is provided as an additive in the FeS/sub 2/ depolarizer to eliminate the voltage transient (spike) which normally occurs upon activation of batteries of this type. The amount of FeS/sub 2/ by weight generally comprises 64 to 90%.

  8. Additive for iron disulfide cathodes used in thermal batteries

    DOEpatents

    Armijo, James R.; Searcy, Jimmie Q.

    1983-01-01

    The invention comprises thermal batteries employing an FeS.sub.2 depolarizer, i.e. cathode material, and the depolarizer itself. A minor amount of CaSi.sub.2 preferably, 1-3% by weight is provided as an additive in the FeS.sub.2 depolarizer to eliminate the voltage transient (spike) which normally occurs upon activation of batteries of this type. The amount of FeS.sub.2 by weight generally comprises 64-90%.

  9. The thermal conductivity of silicon nitride with molybdenum disilicide additions

    SciTech Connect

    Beecher, S.C.; Dinwiddie, R.B.; Abeel, A.M.; Lowden, R.A.

    1993-12-31

    Room-temperature thermal conductivity has been measured for a series of silicon nitride (Si{sub 3}N{sub 4}) matrix composites with molybdenum disilicide (MoSi{sub 2}) additions of 2, 5 10, 25 and 50 wt. %. Included in these measurements were a pure MoSi{sub 2} sample and a Si{sub 3}N{sub 4} sample containing only sintering aids. Aluminum oxide (Al{sub 2}O{sub 3}) and yttrium oxide (Y{sub 2}O{sub 3}) were added as the sintering aids, at approximately 6 and 2 respectively. When the amount of MoSi{sub 2} was increased to greater than 10 wt. %, the amount of the sintering aids necessary to densify the composite was decreased. No sintering aids were added to the pure MoSi{sub 2} sample. Thermal conductivities of the Si{sub 3}N{sub 4} sample without MoSi{sub 2} and the pure MoSi{sub 2} sample wee 36 W/m.K and 52 W/m.K respectively, which agree very well with the literature values for similar materials. No statistically significant changes were observed in the thermal conductivity for those samples containing up to 10 wt. % MoSi{sub 2}. However, between 10 and 25 wt. % MoSi{sub 2} there was a dramatic decrease in the thermal conductivity from 37 to 20.9 W/m.K. The thermal conductivity then increased steadily with further additions of MoSi{sub 2} up to 52 W/m.K for the pure MoSi{sub 2} specimen.

  10. Developing a High Thermal Conductivity Fuel with Silicon Carbide Additives

    SciTech Connect

    baney, Ronald; Tulenko, James

    2012-11-20

    The objective of this research is to increase the thermal conductivity of uranium oxide (UO{sub 2}) without significantly impacting its neutronic properties. The concept is to incorporate another high thermal conductivity material, silicon carbide (SiC), in the form of whiskers or from nanoparticles of SiC and a SiC polymeric precursor into UO{sub 2}. This is expected to form a percolation pathway lattice for conductive heat transfer out of the fuel pellet. The thermal conductivity of SiC would control the overall fuel pellet thermal conductivity. The challenge is to show the effectiveness of a low temperature sintering process, because of a UO{sub 2}-SiC reaction at 1,377°C, a temperature far below the normal sintering temperature. Researchers will study three strategies to overcome the processing difficulties associated with pore clogging and the chemical reaction of SiC and UO{sub 2} at temperatures above 1,300°C:

  11. Computational Process Modeling for Additive Manufacturing (OSU)

    NASA Technical Reports Server (NTRS)

    Bagg, Stacey; Zhang, Wei

    2015-01-01

    Powder-Bed Additive Manufacturing (AM) through Direct Metal Laser Sintering (DMLS) or Selective Laser Melting (SLM) is being used by NASA and the Aerospace industry to "print" parts that traditionally are very complex, high cost, or long schedule lead items. The process spreads a thin layer of metal powder over a build platform, then melts the powder in a series of welds in a desired shape. The next layer of powder is applied, and the process is repeated until layer-by-layer, a very complex part can be built. This reduces cost and schedule by eliminating very complex tooling and processes traditionally used in aerospace component manufacturing. To use the process to print end-use items, NASA seeks to understand SLM material well enough to develop a method of qualifying parts for space flight operation. Traditionally, a new material process takes many years and high investment to generate statistical databases and experiential knowledge, but computational modeling can truncate the schedule and cost -many experiments can be run quickly in a model, which would take years and a high material cost to run empirically. This project seeks to optimize material build parameters with reduced time and cost through modeling.

  12. Thermal energy management process experiment

    NASA Technical Reports Server (NTRS)

    Ollendorf, S.

    1984-01-01

    The thermal energy management processes experiment (TEMP) will demonstrate that through the use of two-phase flow technology, thermal systems can be significantly enhanced by increasing heat transport capabilities at reduced power consumption while operating within narrow temperature limits. It has been noted that such phenomena as excess fluid puddling, priming, stratification, and surface tension effects all tend to mask the performance of two-phase flow systems in a 1-g field. The flight experiment approach would be to attack the experiment to an appropriate mounting surface with a 15 to 20 meter effective length and provide a heat input and output station in the form of heaters and a radiator. Using environmental data, the size, location, and orientation of the experiment can be optimized. The approach would be to provide a self-contained panel and mount it to the STEP through a frame. A small electronics package would be developed to interface with the STEP avionics for command and data handling. During the flight, heaters on the evaporator will be exercised to determine performance. Flight data will be evaluated against the ground tests to determine any anomalous behavior.

  13. 9 CFR 318.302 - Thermal processing.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 9 Animals and Animal Products 2 2011-01-01 2011-01-01 false Thermal processing. 318.302 Section... Canning and Canned Products § 318.302 Thermal processing. (a) Process schedules. Prior to the processing... determined by a processing authority. (2) Any change in product formulation, ingredients, or treatments...

  14. Thermal storage technologies for solar industrial process heat applications

    NASA Technical Reports Server (NTRS)

    Gordon, L. H.

    1979-01-01

    The state-of-the-art of thermal storage subsystems for the intermediate and high temperature (100 C to 600 C) solar industrial process heat generation is presented. Primary emphasis is focused on buffering and diurnal storage as well as total energy transport. In addition, advanced thermal storage concepts which appear promising for future solar industrial process heat applications are discussed.

  15. Control of Thermal Meat Processing

    NASA Astrophysics Data System (ADS)

    Griffis, Carl L.; Osaili, Tareq M.

    The recent growth of the market for ready-to-eat (RTE) meat and poultry products has led to serious concern over foodborne illnesses due to the presence of pathogens, particularly Salmonella spp, Listeria monocytogenes and Escherichia coli O157:H7 in meat and poultry products. Emphasis has been placed on thermal processing since heat treatment is still considered the primary means of eliminating foodborne pathogens from raw meat and poultry products (Juneja, Eblen, & Ransom, 2001). Inadequate time/temperature exposure during cooking is a contributing factor in food poisoning outbreaks. Optimal heat treatment is required not only to destroy pathogenic microorganisms in meat and poultry products but also to maintain desirable food quality and product yield.

  16. Thermal Decomposition of RP-2 with Stabilizing Additives

    DTIC Science & Technology

    2010-04-01

    RP-2 are that the allowed sulfur content is much lower in RP-2 (0.1 mg/kg, compared to 30 mg/kg in RP-1), the allowed olefin concentration is lower...28,30-35 decahydronaphthalene (decalin), 33,35 and benzyl alcohol . 28,36-38 In related work, a major research effort initiated by the U.S. Air Force...additives (e.g., benzyl alcohol ). We would also like to test the effect of different reactor materials, particularly copper, on the thermal stability of

  17. 9 CFR 381.302 - Thermal processing.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 9 Animals and Animal Products 2 2011-01-01 2011-01-01 false Thermal processing. 381.302 Section... Thermal processing. (a) Process schedules. Prior to the processing of canned product for distribution in...) Any change in product formulation, ingredients, or treatments that are not already incorporated in...

  18. Additional Characterization of Min-K TE-1400 Thermal Insulation

    SciTech Connect

    Hemrick, James Gordon; King, James

    2011-01-01

    Min-K 1400TE (Thermal Ceramics, Augusta, Georgia) insulation material was further characterized at Oak Ridge National Laboratory (ORNL) for use in structural applications under gradient temperature conditions in an inert environment. Original characterization of Min-K was undertaken from April 1997 to July 2008 to determine its high temperature compressive strength and stress relaxation behavior up to 900 C in helium along with the formulation of a general model for the mechanical behavior exhibited by Min-K under these conditions. The additional testing described in this report was undertaken from April 2009 to June 2010 in an effort to further evaluate the mechanical behavior of Min-K when subjected to a variety of conditions including alternative test temperatures and time scales than previously measured. The behavior of Min-K under changing environments (temperature and strain), lateral loads, and additional isothermal temperatures was therefore explored.

  19. Furan in Thermally Processed Foods - A Review

    PubMed Central

    Seok, Yun-Jeong; Her, Jae-Young; Kim, Yong-Gun; Kim, Min Yeop; Jeong, Soo Young; Kim, Mina K.; Lee, Jee-yeon; Kim, Cho-il; Yoon, Hae-Jung

    2015-01-01

    Furan (C4H4O) is a volatile compound formed mostly during the thermal processing of foods. The toxicity of furan has been well documented previously, and it was classified as “possible human carcinogen (Group 2B)” by the International Agency for Research on Cancer. Various pathways have been reported for the formation of furan, that is, thermal degradation and/or thermal rearrangement of carbohydrates in the presence of amino acids, thermal degradation of certain amino acids, including aspartic acid, threonine, α-alanine, serine, and cysteine, oxidation of ascorbic acid at higher temperatures, and oxidation of polyunsaturated fatty acids and carotenoids. Owing to the complexity of the formation mechanism, a vast number of studies have been published on monitoring furan in commercial food products and on the potential strategies for reducing furan. Thus, we present a comprehensive review on the current status of commercial food monitoring databases and the possible furan reduction methods. Additionally, we review analytical methods for furan detection and the toxicity of furan. PMID:26483883

  20. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey

    2003-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  1. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  2. 7 CFR 58.922 - Thermal processing.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Thermal processing. 58.922 Section 58.922 Agriculture... Procedures § 58.922 Thermal processing. The destruction of living organisms shall be performed in one of the... in paragraph (b) of this section, then packaged and given further heat treatment to complete...

  3. 7 CFR 58.922 - Thermal processing.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Thermal processing. 58.922 Section 58.922 Agriculture... Procedures § 58.922 Thermal processing. The destruction of living organisms shall be performed in one of the... in paragraph (b) of this section, then packaged and given further heat treatment to complete...

  4. Impact of thermal processing on legume allergens.

    PubMed

    Verma, Alok Kumar; Kumar, Sandeep; Das, Mukul; Dwivedi, Premendra D

    2012-12-01

    Food induced allergic manifestations are reported from several parts of the world. Food proteins exert their allergenic potential by absorption through the gastrointestinal tract and can even induce life threatening anaphylaxis reactions. Among all food allergens, legume allergens play an important role in induction of allergy because legumes are a major source of protein for vegetarians. Most of the legumes are cooked either by boiling, roasting or frying before consumption, which can be considered a form of thermal treatment. Thermal processing may also include autoclaving, microwave heating, blanching, pasteurization, canning, or steaming. Thermal processing of legumes may reduce, eliminate or enhance the allergenic potential of a respective legume. In most of the cases, minimization of allergenic potential on thermal treatment has generally been reported. Thus, thermal processing can be considered an important tool by indirectly prevent allergenicity in susceptible individuals, thereby reducing treatment costs and reducing industry/office/school absence in case of working population/school going children. The present review attempts to explore various possibilities of reducing or eliminating allergenicity of leguminous food using different methods of thermal processing. Further, this review summarizes different methods of food processing, major legumes and their predominant allergenic proteins, thermal treatment and its relation with antigenicity, effect of thermal processing on legume allergens; also suggests a path that may be taken for future research to reduce the allergenicity using conventional/nonconventional methods.

  5. Thermal synthesis apparatus and process

    DOEpatents

    Fincke, James R.; Detering, Brent A.

    2004-11-23

    An apparatus for thermal conversion of one or more reactants to desired end products includes an insulated reactor chamber having a high temperature heater such as a plasma torch at its inlet end and, optionally, a restrictive convergent-divergent nozzle at its outlet end. In a thermal conversion method, reactants are injected upstream from the reactor chamber and thoroughly mixed with the plasma stream before entering the reactor chamber. The reactor chamber has a reaction zone that is maintained at a substantially uniform temperature. The resulting heated gaseous stream is then rapidly cooled by passage through the nozzle, which "freezes" the desired end product(s) in the heated equilibrium reaction stage, or is discharged through an outlet pipe without the convergent-divergent nozzle. The desired end products are then separated from the gaseous stream.

  6. Utilisation of Thermal Radiation for Process Monitoring

    NASA Astrophysics Data System (ADS)

    Weberpals, Jan; Hermann, Tobias; Berger, Peter; Singpiel, Holger

    Particularly the automation of thermal material processing makes high demands on monitoring and controlling the resulting quality. A new promising approach is the utilisation of the emitted thermal radiation to get detailed information about temperature distributions and geometrical structures. Indeed, current laser systems with strong focusability exhibit a high innovation potential in many application ranges, for example the possibility of adjusting the welding depth to even small material thicknesses. However, the usability of these advantages is limited because the suitable process windows are considerably constricted at increased welding speed. Therefore, a reliable monitoring of thermal material processing is of vital importance.

  7. Synthesis report on thermally driven coupled processes

    SciTech Connect

    Hardin, E.L.

    1997-10-15

    The main purpose of this report is to document observations and data on thermally coupled processes for conditions that are expected to occur within and around a repository at Yucca Mountain. Some attempt is made to summarize values of properties (e.g., thermal properties, hydrologic properties) that can be measured in the laboratory on intact samples of the rock matrix. Variation of these properties with temperature, or with conditions likely to be encountered at elevated temperature in the host rock, is of particular interest. However, the main emphasis of this report is on direct observation of thermally coupled processes at various scales. Direct phenomenological observations are vitally important in developing and testing conceptual models. If the mathematical implementation of a conceptual model predicts a consequence that is not observed, either (1) the parameters or the boundary conditions used in the calculation are incorrect or (2) the conceptual basis of the model does not fit the experiment; in either case, the model must be revised. For example, the effective continuum model that has been used in thermohydrology studies combines matrix and fracture flow in a way that is equivalent to an assumption that water is imbibed instantaneously from fractures into adjacent, partially saturated matrix. Based on this approximation, the continuum-flow response that is analogous to fracture flow will not occur until the effective continuum is almost completely saturated. This approximation is not entirely consistent with some of the experimental data presented in this report. This report documents laboratory work and field studies undertaken in FY96 and FY97 to investigate thermally coupled processes such as heat pipes and fracture-matrix coupling. In addition, relevant activities from past years, and work undertaken outside the Yucca Mountain project are summarized and discussed. Natural and artificial analogs are also discussed to provide a convenient source of

  8. Processing of thermal insulation materials with controlled porosity

    SciTech Connect

    Lyckfeldt, O.; Liden, E.; Carlsson, R.

    1995-08-01

    Slip-cast cordierite-based materials with reduced thermal conductivity have been manufactured with controlled introduction of porosity. The porosity was obtained by addition of different kinds of fillers (hollow Al-silicate spheres, paraffin, polystyrene, carbon black or starch particles). The processing and the ultimate thermal and mechanical properties were evaluated. The results showed that additions of corn or potato starch gave the most favourable concept, considering the processing and porosity control. A homogeneous distribution of spherical pores with the sizes 5-25 or 15-40 {mu}m was obtained after sintering. Slip-cast cordierite with 37% porosity had a thermal conductivity of 1.7 W/mK (compared with 3.7 W/mK for fully dense cordierite), and a bending strength above 50 MPa. The porosity effect correlated very well to theoretical models by Maxwell and, hence, the thermal conductivity of the porous ceramic material could be predicted.

  9. 9 CFR 381.302 - Thermal processing.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 9 Animals and Animal Products 2 2012-01-01 2012-01-01 false Thermal processing. 381.302 Section 381.302 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... and critical factors. (2) Letters or other written communications from a processing...

  10. 9 CFR 381.302 - Thermal processing.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 9 Animals and Animal Products 2 2014-01-01 2014-01-01 false Thermal processing. 381.302 Section 381.302 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... and critical factors. (2) Letters or other written communications from a processing...

  11. Thermal plasma processing of materials

    SciTech Connect

    Pfender, E.; Heberlein, J.

    1992-02-01

    Emphasis has been on plasma synthesis of fine powders, plasma Chemical Vapor Deposition (CVD), on related diagnostics, and on modeling work. Since plasma synthesis as well as plasma CVD make frequent use of plasma jets, the beginning has been devoted of plasma jets and behavior of particulates injected into such plasma jets. Although most of the construction of the Triple-Torch Plasma Reactor (TTPR) has already been done, modifications have been made in particular modifications required for plasma CVD of diamond. A new reactor designed for Counter-Flow Liquid Injection Plasma Synthesis (CFLIPS) proved to be an excellent tool for synthesis of fine powders as well as for plasma CVD. An attempt was made to model flow and temperature fields in this reactor. Substantial efforts were made to single out those parameters which govern particle size, size distribution, and powder quality in our plasma synthesis experiments. This knowledge is crucial for controlling the process and for meaningful diagnostics and modeling work. Plasma CVD of diamond films using both reactors has been very successful and we have been approached by a number of companies interested in using this technology for coating of tools.

  12. Thermal modeling of an epoxy encapsulation process

    SciTech Connect

    Baca, R.G.; Schutt, J.A.

    1991-01-01

    The encapsulation of components is a widely used process at Sandia National Laboratories for packaging components to withstand structural loads. Epoxy encapsulants are also used for their outstanding dielectric strength characteristics. The production of high voltage assemblies requires the encapsulation of ceramic and electrical components (such as transformers). Separation of the encapsulant from internal contact surfaces or voids within the encapsulant itself in regions near the mold base have caused high voltage breakdown failures during production testing. In order to understand the failure mechanisms, a methodology was developed to predict both the thermal response and gel front progression of the epoxy the encapsulation process. A thermal model constructed with PATRAN Plus (1) and solved with the P/THERMAL (2) analysis system was used to predict the thermal response of the encapsulant. This paper discusses the incorporation of an Arrhenius kinetics model into Q/TRAN (2) to model the complex volumetric heat generation of the epoxy during the encapsulation process. As the epoxy begins to cure, it generates heat and shrinks. The total cure time of the encapsulant (transformation from a viscous liquid to solid) is dependent on both the initial temperature and the entire temperature history. Because the rate of cure is temperature dependent, the cure rate accelerates with a temperature increase and, likewise, the cure rate is quenched if the temperature is reduced. The temperature and conversion predictions compared well against experimental data. The thermal simulation results were used to modify the temperature cure process of the encapsulant and improve production yields.

  13. Thermal Imaging Processes of Polymer Nanocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Meth, Jeffrey

    2015-03-01

    Laser induced thermal imaging (LITI) is a process whereby infrared radiation impinging on a coating on a donor film transfers that coating to a receiving film to produce a pattern. This talk describes how LITI patterning can print color filters for liquid crystal displays, and details the physical processes that are responsible for transferring the nanocomposite coating in a coherent manner that does not degrade its optical properties. Unique features of this process involve heating rates of 107 K/s, and cooling rates of 104 K/s, which implies that not all of the relaxation modes of the polymer are accessed during the imaging process. On the microsecond time scale, the polymer flow is forced by devolatilization of solvents, followed by deformation akin to the constrained blister test, and then fracture caused by differential thermal expansion. The unique combination of disparate physical processes demonstrates the gamut of physics that contribute to advanced material processing in an industrial setting.

  14. Evaluation of Select Surface Processing Techniques for In Situ Application During the Additive Manufacturing Build Process

    NASA Astrophysics Data System (ADS)

    Book, Todd A.; Sangid, Michael D.

    2016-07-01

    Although additive manufacturing offers numerous performance advantages for different applications, it is not being used for critical applications due to uncertainties in structural integrity as a result of innate process variability and defects. To minimize uncertainty, the current approach relies on the concurrent utilization of process monitoring, post-processing, and non-destructive inspection in addition to an extensive material qualification process. This paper examines an alternative approach by evaluating the application of select surface process techniques, to include sliding severe plastic deformation (SPD) and fine particle shot peening, on direct metal laser sintering-produced AlSi10Mg materials. Each surface processing technique is compared to baseline as-built and post-processed samples as a proof of concept for surface enhancement. Initial results pairing sliding SPD with the manufacture's recommended thermal stress relief cycle demonstrated uniform recrystallization of the microstructure, resulting in a more homogeneous distribution of strain among the microstructure than as-built or post-processed conditions. This result demonstrates the potential for the in situ application of various surface processing techniques during the layerwise direct metal laser sintering build process.

  15. Effects of potential additives to promote seal swelling on the thermal stability of synthetic jet fuels

    SciTech Connect

    Lind, D.D.; Gormley, R.G.; Zandhuis, P.H.; Baltrus, J.P.

    2007-10-01

    Synthetic fuels derived from the Fischer-Tropsch (F-T) process using natural gas or coal-derived synthesis gas as feedstocks can be used for powering of ground vehicles, aircraft and ships. Because of their chemical and physical properties, F-T fuels will probably require additives in order to meet specifications with respect to lubricity and seal swell capability for use in ground and air vehicles. These additives can include oxygenates and compounds containing other heteroatoms that may adversely affect thermal stability. In order to understand what additives will be the most beneficial, a comprehensive experimental and computational study of conventional and additized fuels has been undertaken. The experimental approach includes analysis of the trace oxygenate and nitrogen-containing compounds present in conventional petroleum-derived fuels and trying to relate their presence (or absence) to changes in the desired properties of the fuels. This paper describes the results of efforts to test the thermal stability of synthetic fuels and surrogate fuels containing single-component additives that have been identified in earlier research as the best potential additives for promoting seal swelling in synthetic fuels, as well as mixtures of synthetic and petroleum-derived fuels.

  16. 9 CFR 318.302 - Thermal processing.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Thermal processing. 318.302 Section 318.302 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... retort come-up operating procedures and critical factors. (2) Letters or other written...

  17. 9 CFR 318.302 - Thermal processing.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 9 Animals and Animal Products 2 2014-01-01 2014-01-01 false Thermal processing. 318.302 Section 318.302 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... retort come-up operating procedures and critical factors. (2) Letters or other written...

  18. 9 CFR 318.302 - Thermal processing.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 9 Animals and Animal Products 2 2012-01-01 2012-01-01 false Thermal processing. 318.302 Section 318.302 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... retort come-up operating procedures and critical factors. (2) Letters or other written...

  19. Potential Additives to Promote Seal Swell in Synthetic Fuels and Their Effect on Thermal Stability

    SciTech Connect

    Link, D.D.; Gormley, R.J.; Baltrus, J.P.; Anderson, R.R.; Zandhuis, P.H.

    2008-03-01

    Synthetic fuels derived from the Fischer–Tropsch (F-T) process using natural gas or coal-derived synthesis gas as feedstocks can be used for powering ground vehicles, aircraft, and ships. Because of their chemical and physical properties, F-T fuels will probably require additives in order to meet specifications with respect to lubricity and seal swell capability for use in ground and air vehicles. Using both experimental and computational studies, the propensity of certain species to enhance the seal swell characteristics of synthetic fuels and surrogates has been determined, and promising additives have been identified. Important structural characteristics for potential additives, namely an aromatic ring along with a polar constituent, are described. The thermal stability of synthetic and surrogate fuels containing the single-component additive benzyl alcohol, which is representative of this structural class, has been determined by batch stressing of the mixtures at 350 °C for up to 12 h. Synthetic fuels spiked with benzyl alcohol at concentrations (vol %) of 1.0, 0.75, and 0.5 have demonstrated the ability to swell nitrile rubber o-rings to a comparable degree as petroleum jet fuel. Further, batch reactor studies have shown that addition of benzyl alcohol does not degrade the thermal oxidative stability of the fuel based on gravimetric analysis of the solid deposits after stressing. GC-MS was used to characterize the products from thermal stressing of neat and additized surrogate jet fuel, and their compositions were compared with respect to the creation of certain species and their potential effect on deposition.

  20. High performance poly(etherketoneketone) (PEKK) composite parts fabricated using Big Area Additive Manufacturing (BAAM) processes

    SciTech Connect

    Kunc, Vlastimil; Kishore, Vidya; Chen, Xun; Ajinjeru, Christine; Duty, Chad; Hassen, Ahmed A

    2016-09-01

    ORNL collaborated with Arkema Inc. to investigate poly(etherketoneketone) (PEKK) and its composites as potential feedstock material for Big Area Additive Manufacturing (BAAM) system. In this work thermal and rheological properties were investigated and characterized in order to identify suitable processing conditions and material flow behavior for BAAM process.

  1. Tensile properties and thermal shock reliability of Sn-Ag-Cu solder joint with indium addition.

    PubMed

    Yu, A-Mi; Jang, Jae-Won; Lee, Jong-Hyun; Kim, Jun-Ki; Kim, Mok-Soon

    2012-04-01

    The thermal shock reliability and tensile properties of a newly developed quaternary Sn-1.2Ag-0.5Cu-0.4In (wt%) solder alloy were investigated and compared to those of ternary Sn-Ag-Cu based Pb-free solder alloys. It was revealed that the Sn-1.2Ag-0.5Cu-0.4In solder alloy shows better thermal shock reliability compared to the Sn-1.0Ag-0.5Cu and Sn-3.0Ag-0.5Cu solder alloys. The quaternary alloy has higher strength than Sn-1.0Ag-0.5Cu alloy, and higher elongation than Sn-3.0Ag-0.5Cu alloy. It was also revealed that the addition of indium promotes the formation of Ag3(Sn, In) phase in the solder joint during reflow process.

  2. Thermal Stability of Fluorinated Polydienes Synthesized by Addition of Difluorocarbene

    DTIC Science & Technology

    2012-01-01

    polymer chains go through three main types of decomposition processes: chain scis- sion, chain crosslinking, and chain-stripping reactions . [ 9...Chain stripping generates small volatile molecules by the loss of substituents (side group reactions ) without affecting the main chain of the polymer ...maintained all the condi- tions the same or at least minimized changes. Generally, when polymer pyrolysis occurs under vacuum or under inert gas fl ow, the

  3. Addition polymers from 1,4,5,8-tetrahydro-1,4;5,8-diepoxyanthracene and Bis-dienes. 2: Evidence for thermal dehydration occurring in the cure process

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B.; Olshavsky, Michael A.; Meador, Michael A.; Ahn, Myong-Ku

    1988-01-01

    Diels-Alder cycloaddition copolymers from 1,4,5,8-tetrahydro-1,4;5,8-diepoxyanthracene and anthracene end-capped polyimide oligomers appear, by thermogravimetric analysis (TGA), to undergo dehydration at elevated temperatures. This would produce thermally stable pentiptycene units along the polymer backbone, and render the polymers incapable of unzipping through a retro-Diels-Alder pathway. High resolution solid 13C nuclear magnetic resonance (NMR) of one formulation of the polymer system before and after heating at elevated temperatures, shows this to indeed be the case. NMR spectra of solid samples of the polymer before and after heating correlated well with those of the parent pentiptycene model compound before and after acid-catalyzed dehydration. Isothermal gravimetric analyses and viscosities of the polymer before and after heat treatment support dehydration as a mechanism for the cure reaction.

  4. Porosity of additive manufacturing parts for process monitoring

    SciTech Connect

    Slotwinski, J. A.; Garboczi, E. J.

    2014-02-18

    Some metal additive manufacturing processes can produce parts with internal porosity, either intentionally (with careful selection of the process parameters) or unintentionally (if the process is not well-controlled.) Material porosity is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants, since surface-breaking pores allow for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the process. We are developing an ultrasonic sensor for detecting changes in porosity in metal parts during fabrication on a metal powder bed fusion system, for use as a process monitor. This paper will describe our work to develop an ultrasonic-based sensor for monitoring part porosity during an additive build, including background theory, the development and detailed characterization of reference additive porosity samples, and a potential design for in-situ implementation.

  5. Porosity of additive manufacturing parts for process monitoring

    NASA Astrophysics Data System (ADS)

    Slotwinski, J. A.; Garboczi, E. J.

    2014-02-01

    Some metal additive manufacturing processes can produce parts with internal porosity, either intentionally (with careful selection of the process parameters) or unintentionally (if the process is not well-controlled.) Material porosity is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants, since surface-breaking pores allow for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the process. We are developing an ultrasonic sensor for detecting changes in porosity in metal parts during fabrication on a metal powder bed fusion system, for use as a process monitor. This paper will describe our work to develop an ultrasonic-based sensor for monitoring part porosity during an additive build, including background theory, the development and detailed characterization of reference additive porosity samples, and a potential design for in-situ implementation.

  6. ISIS Processing Tools for Thermal Emission Spectrometer Data

    NASA Technical Reports Server (NTRS)

    Becker, K.; Johnson, J. R.; Gaddis, L.

    2003-01-01

    The Integrated Software for Imagers and Spectrometers (ISIS) package is a widely used planetary data processing and cartography software system produced by the Astrogeology program of the USGS in Flagstaff, AZ. Recent additions to the ISIS system provide useful tools for extracting and projecting Thermal Emission Spectrometer (TES) data for use with other ISIS programs to process, analyze, and visualize these data, particularly in comparison with other Mars data sets. A general overview of various programs and tools used for extracting and processing TES data are presented.

  7. Relativistic thermal plasmas - Pair processes and equilibria

    NASA Technical Reports Server (NTRS)

    Lightman, A. P.

    1982-01-01

    The work of Bisnovatyi-Kogan, Zel'dovich and Sunyaev (1971) is extended and generalized, through the inclusion of pair-producing photon processes and effects due to the finite size of the plasma, in an investigation of the equilibria of relativistic thermal plasmas which takes into account electron-positron creation and annihilation and photons produced within the plasma. It is shown that the bridge between an effectively thin plasma and an effectively thick plasma occurs in the transrelativistic region, where the dimensionless temperature value is between 0.1 and 1.0 and the temperature remains in this region over a great luminosity range.

  8. Thermally stable drilling fluid additive comprised of a copolymer of catechol-based monomer

    SciTech Connect

    Patel, A.D.

    1986-06-17

    A water soluble polymer is described having thermal stability and exhibiting utility as an aqueous drilling fluid additive comprising: (a) a major portion of a catechol based monomer; (b) a minor portion of a dicarboxylic acid monomer.

  9. Optimization of thermal processing of canned mussels.

    PubMed

    Ansorena, M R; Salvadori, V O

    2011-10-01

    The design and optimization of thermal processing of solid-liquid food mixtures, such as canned mussels, requires the knowledge of the thermal history at the slowest heating point. In general, this point does not coincide with the geometrical center of the can, and the results show that it is located along the axial axis at a height that depends on the brine content. In this study, a mathematical model for the prediction of the temperature at this point was developed using the discrete transfer function approach. Transfer function coefficients were experimentally obtained, and prediction equations fitted to consider other can dimensions and sampling interval. This model was coupled with an optimization routine in order to search for different retort temperature profiles to maximize a quality index. Both constant retort temperature (CRT) and variable retort temperature (VRT; discrete step-wise and exponential) were considered. In the CRT process, the optimal retort temperature was always between 134 °C and 137 °C, and high values of thiamine retention were achieved. A significant improvement in surface quality index was obtained for optimal VRT profiles compared to optimal CRT. The optimization procedure shown in this study produces results that justify its utilization in the industry.

  10. Thermal microactuators for surface-micromachining processes

    NASA Astrophysics Data System (ADS)

    Comtois, John H.; Bright, Victor M.; Phipps, Mark W.

    1995-09-01

    Microelectromechanical systems must include large-deflection actuators to create devices which can interact mechanically with their surroundings. Electrostatic actuators with large nonresonant motion require high voltages and large surface areas to produce useful forces. Large-deflection thermal actuators have been fabricated in electroplated metal processes, but the choice of materials is limited, and the high conductivity of metal means these devices need a high current to generate the required heat. Thus, there is a need for a low voltage actuator with a large nonresonant deflection which can be fabricated in integrated circuit compatible surface-micromachining processes. The device described in this paper has a simple, flexible, and reliable design which overcomes the limitations of other actuators. It is a low voltage, medium current thermal actuator which can be designed to move laterally in a controllable, nonresonant motion. Typical actuators are 200 micrometers long, 18 micrometers wide, and deflect 10 micrometers at the tip with a drive current of 5 mA at 5 volts. A wide range of layout geometries allows this type of actuator to be fabricated in any surface-micromachining process that includes a releasable, current-carrying layer. An empirical model is presented to describe the devices fabricate in a commercially available surface-micromachining process. Arrays of actuators were fabricated to test the effect of different device dimensions on maximum achievable deflection as a funciton of applied current. Actuators can be combined to produce more force and have been integrated with other micromechanical structures. Applications of these actuators include linear and rotating motors, compliant micromechanisms, latches, micro-relays, variable capacitators and tweezers.

  11. Cleaning Process Development for Metallic Additively Manufactured Parts

    NASA Technical Reports Server (NTRS)

    Tramel, Terri L.; Welker, Roger; Lowery, Niki; Mitchell, Mark

    2014-01-01

    Additive Manufacturing of metallic components for aerospace applications offers many advantages over traditional manufacturing techniques. As a new technology, many aspects of its widespread utilization remain open to investigation. Among these are the cleaning processes that can be used for post finishing of parts and measurements to verify effectiveness of the cleaning processes. Many cleaning and drying processes and measurement methods that have been used for parts manufactured using conventional techniques are candidates that may be considered for cleaning and verification of additively manufactured parts. Among these are vapor degreasing, ultrasonic immersion and spray cleaning, followed by hot air drying, vacuum baking and solvent displacement drying. Differences in porosity, density, and surface finish of additively manufactured versus conventionally manufactured parts may introduce new considerations in the selection of cleaning and drying processes or the method used to verify their effectiveness. This presentation will review the relative strengths and weaknesses of different candidate cleaning and drying processes as they may apply to additively manufactured metal parts for aerospace applications. An ultrasonic cleaning technique for exploring the cleanability of parts will be presented along with an example using additively manufactured Inconel 718 test specimens to illustrate its use. The data analysis shows that this ultrasonic cleaning approach results in a well-behaved ultrasonic cleaning/extraction behavior. That is, it does not show signs of accelerated cavitation erosion of the base material, which was later confirmed by neutron imaging. In addition, the analysis indicated that complete cleaning would be achieved by ultrasonic immersion cleaning at approximately 5 minutes, which was verified by subsequent cleaning of additional parts.

  12. Control of pyrite addition in coal liquefaction process

    DOEpatents

    Schmid, Bruce K.; Junkin, James E.

    1982-12-21

    Pyrite addition to a coal liquefaction process (22, 26) is controlled (118) in inverse proportion to the calcium content of the feed coal to maximize the C.sub.5 --900.degree. F. (482.degree. C.) liquid yield per unit weight of pyrite added (110). The pyrite addition is controlled in this manner so as to minimize the amount of pyrite used and thus reduce pyrite contribution to the slurry pumping load and disposal problems connected with pyrite produced slag.

  13. Fundamental Aspects of Selective Melting Additive Manufacturing Processes

    SciTech Connect

    van Swol, Frank B.; Miller, James E.

    2014-12-01

    Certain details of the additive manufacturing process known as selective laser melting (SLM) affect the performance of the final metal part. To unleash the full potential of SLM it is crucial that the process engineer in the field receives guidance about how to select values for a multitude of process variables employed in the building process. These include, for example, the type of powder (e.g., size distribution, shape, type of alloy), orientation of the build axis, the beam scan rate, the beam power density, the scan pattern and scan rate. The science-based selection of these settings con- stitutes an intrinsically challenging multi-physics problem involving heating and melting a metal alloy, reactive, dynamic wetting followed by re-solidification. In addition, inherent to the process is its considerable variability that stems from the powder packing. Each time a limited number of powder particles are placed, the stacking is intrinsically different from the previous, possessing a different geometry, and having a different set of contact areas with the surrounding particles. As a result, even if all other process parameters (scan rate, etc) are exactly the same, the shape and contact geometry and area of the final melt pool will be unique to that particular configuration. This report identifies the most important issues facing SLM, discusses the fundamental physics associated with it and points out how modeling can support the additive manufacturing efforts.

  14. Chemical Changes in Proteins Produced by Thermal Processing.

    ERIC Educational Resources Information Center

    Dutson, T. R.; Orcutt, M. W.

    1984-01-01

    Discusses effects of thermal processing on proteins, focusing on (1) the Maillard reaction; (2) heat denaturation of proteins; (3) aggregation, precipitation, gelation, and degradation; and (4) other thermally induced protein reactions. Also discusses effects of thermal processing on muscle foods, egg proteins, fruits and vegetables, and cereal…

  15. Thermal Regulation of Heat Transfer Processes

    DTIC Science & Technology

    2014-10-02

    Besides thermal regulation, we also develop an electrochemical method to regulate thermal conductivity in battery materials. Both experiments and modeling...potential applications including power generation, desalination, waste water treatment, and hygiene systems. 4. Electrochemical regulation of...We also develop electrochemical regulation of thermal conductivity in battery materials, which opens new direction for exploration. Both

  16. Effect of additives on jet fuel thermal stability determined using the gravimetric JFTOT

    SciTech Connect

    Pande, S.G.; Hardy, D.R.

    1996-10-01

    In an effort to address the need for improving the thermal stabilities of jet fuels, various additives are being examined. These include the antioxidant, BHT; a metal deactivator, MDA (N,N{prime}-Disalicylidene-1,2-propane diamine); a combination of BHT and MDA; and two dispersant/detergent additives, viz., a Betz and Mobil additive. In general, the additives were screened in three test fuels, viz., a refinery sampling blend (RSB), a JP-8, and a Jet A. Additive effectiveness on aging a fuel in the presence of 400 ppb copper was examined in the RSB fuel. Based on the studies conducted, the most effective additives were the MDA/BHT combination, the Betz, and the Mobil additive (when tested). For example, these additives significantly lowered the total thermal deposits formed for the copper-doped aged fuel. For the remaining two test fuels, differentiation in effectiveness among the additives screened was considerably less. These results, which are likely due to the test fuels being relatively thermally stable, focus on the necessity of using less stable fuels to better differentiate additive effectiveness.

  17. Effects of acetylacetone additions on PZT thin film processing

    SciTech Connect

    Schwartz, R.W.; Assink, R.A.; Dimos, D.; Sinclair, M.B.; Boyle, T.J.; Buchheit, C.D.

    1995-02-01

    Sol-gel processing methods are frequently used for the fabrication of lead zirconate titanate (PZT) thin films for many electronic applications. Our standard approach for film fabrication utilizes lead acetate and acetic acid modified metal alkoxides of zirconium and titanium in the preparation of our precursor solutions. This report highlights some of our recent results on the effects of the addition of a second chelating ligand, acetylacetone, to this process. The authors discuss the changes in film drying behavior, densification and ceramic microstructure which accompany acetylacetone additions to the precursor solution and relate the observed variations in processing behavior to differences in chemical precursor structure induced by the acetylacetone ligand. Improvements in thin film microstructure, ferroelectric and optical properties are observed when acetylacetone is added to the precursor solution.

  18. Additive manufacturing of Inconel 718 using electron beam melting: Processing, post-processing, & mechanical properties

    NASA Astrophysics Data System (ADS)

    Sames, William James, V.

    Additive Manufacturing (AM) process parameters were studied for production of the high temperature alloy Inconel 718 using Electron Beam Melting (EBM) to better understand the relationship between processing, microstructure, and mechanical properties. Processing parameters were analyzed for impact on process time, process temperature, and the amount of applied energy. The applied electron beam energy was shown to be integral to the formation of swelling defects. Standard features in the microstructure were identified, including previously unidentified solidification features such as shrinkage porosity and non-equilibrium phases. The as-solidified structure does not persist in the bulk of EBM parts due to a high process hold temperature (˜1000°C), which causes in situ homogenization. The most significant variability in as-fabricated microstructure is the formation of intragranular delta-phase needles, which can form in samples produced with lower process temperatures (< 960°C). A novel approach was developed and demonstrated for controlling the temperature of cool down, thus providing a technique for in situ heat treatment of material. This technique was used to produce material with hardness of 478+/-7 HV with no post-processing, which exceeds the hardness of peak-aged Inconel 718. Traditional post-processing methods of hot isostatic pressing (HIP) and solution treatment and aging (STA) were found to result in variability in grain growth and phase solution. Recrystallization and grain structure are identified as possible mechanisms to promote grain growth. These results led to the conclusion that the first step in thermal post-processing of EBM Inconel 718 should be an optimized solution treatment to reset phase variation in the as-fabricated microstructure without incurring significant grain growth. Such an optimized solution treatment was developed (1120°C, 2hr) for application prior to aging or HIP. The majority of as-fabricated tensile properties met ASTM

  19. Thermographic process monitoring in powderbed based additive manufacturing

    NASA Astrophysics Data System (ADS)

    Krauss, Harald; Zeugner, Thomas; Zaeh, Michael F.

    2015-03-01

    Selective Laser Melting is utilized to build metallic parts directly from CAD-Data by solidification of thin powder layers through application of a fast scanning laser beam. In this study layerwise monitoring of the temperature distribution is used to gather information about the process stability and the resulting part quality. The heat distribution varies with different kinds of parameters including scan vector length, laser power, layer thickness and inter-part distance in the job layout which in turn influence the resulting part quality. By integration of an off-axis mounted uncooled thermal detector the solidification as well as the layer deposition are monitored and evaluated. Errors in the generation of new powder layers usually result in a locally varying layer thickness that may cause poor part quality. For effect quantification, the locally applied layer thickness is determined by evaluating the heat-up of the newly deposited powder. During the solidification process space and time-resolved data is used to characterize the zone of elevated temperatures and to derive locally varying heat dissipation properties. Potential quality indicators are evaluated and correlated to the resulting part quality: Thermal diffusivity is derived from a simplified heat dissipation model and evaluated for every pixel and cool-down phase of a layer. This allows the quantification of expected material homogeneity properties. Maximum temperature and time above certain temperatures are measured in order to detect hot spots or delamination issues that may cause a process breakdown. Furthermore, a method for quantification of sputter activity is presented. Since high sputter activity indicates unstable melt dynamics this can be used to identify parameter drifts, improper atmospheric conditions or material binding errors. The resulting surface structure after solidification complicates temperature determination on the one hand but enables the detection of potential surface defects

  20. Thermographic process monitoring in powderbed based additive manufacturing

    SciTech Connect

    Krauss, Harald Zaeh, Michael F.; Zeugner, Thomas

    2015-03-31

    Selective Laser Melting is utilized to build metallic parts directly from CAD-Data by solidification of thin powder layers through application of a fast scanning laser beam. In this study layerwise monitoring of the temperature distribution is used to gather information about the process stability and the resulting part quality. The heat distribution varies with different kinds of parameters including scan vector length, laser power, layer thickness and inter-part distance in the job layout which in turn influence the resulting part quality. By integration of an off-axis mounted uncooled thermal detector the solidification as well as the layer deposition are monitored and evaluated. Errors in the generation of new powder layers usually result in a locally varying layer thickness that may cause poor part quality. For effect quantification, the locally applied layer thickness is determined by evaluating the heat-up of the newly deposited powder. During the solidification process space and time-resolved data is used to characterize the zone of elevated temperatures and to derive locally varying heat dissipation properties. Potential quality indicators are evaluated and correlated to the resulting part quality: Thermal diffusivity is derived from a simplified heat dissipation model and evaluated for every pixel and cool-down phase of a layer. This allows the quantification of expected material homogeneity properties. Maximum temperature and time above certain temperatures are measured in order to detect hot spots or delamination issues that may cause a process breakdown. Furthermore, a method for quantification of sputter activity is presented. Since high sputter activity indicates unstable melt dynamics this can be used to identify parameter drifts, improper atmospheric conditions or material binding errors. The resulting surface structure after solidification complicates temperature determination on the one hand but enables the detection of potential surface defects

  1. Additive Manufacturing of High-Entropy Alloys by Laser Processing

    NASA Astrophysics Data System (ADS)

    Ocelík, V.; Janssen, N.; Smith, S. N.; De Hosson, J. Th. M.

    2016-07-01

    This contribution concentrates on the possibilities of additive manufacturing of high-entropy clad layers by laser processing. In particular, the effects of the laser surface processing parameters on the microstructure and hardness of high-entropy alloys (HEAs) were examined. AlCoCrFeNi alloys with different amounts of aluminum prepared by arc melting were investigated and compared with the laser beam remelted HEAs with the same composition. Attempts to form HEAs coatings with a direct laser deposition from the mixture of elemental powders were made for AlCoCrFeNi and AlCrFeNiTa composition. A strong influence of solidification rate on the amounts of face-centered cubic and body-centered cubic phase, their chemical composition, and spatial distribution was detected for two-phase AlCoCrFeNi HEAs. It is concluded that a high-power laser is a versatile tool to synthesize interesting HEAs with additive manufacturing processing. Critical issues are related to the rate of (re)solidification, the dilution with the substrate, powder efficiency during cladding, and differences in melting points of clad powders making additive manufacturing processing from a simple mixture of elemental powders a challenging approach.

  2. Generalised additive modelling approach to the fermentation process of glutamate.

    PubMed

    Liu, Chun-Bo; Li, Yun; Pan, Feng; Shi, Zhong-Ping

    2011-03-01

    In this work, generalised additive models (GAMs) were used for the first time to model the fermentation of glutamate (Glu). It was found that three fermentation parameters fermentation time (T), dissolved oxygen (DO) and oxygen uptake rate (OUR) could capture 97% variance of the production of Glu during the fermentation process through a GAM model calibrated using online data from 15 fermentation experiments. This model was applied to investigate the individual and combined effects of T, DO and OUR on the production of Glu. The conditions to optimize the fermentation process were proposed based on the simulation study from this model. Results suggested that the production of Glu can reach a high level by controlling concentration levels of DO and OUR to the proposed optimization conditions during the fermentation process. The GAM approach therefore provides an alternative way to model and optimize the fermentation process of Glu.

  3. The metallurgy and processing science of metal additive manufacturing

    SciTech Connect

    Sames, William J.; List, III, Frederick Alyious; Pannala, Sreekanth; Dehoff, Ryan R.; Babu, Sudarsanam Suresh

    2016-03-07

    Here, additive Manufacturing (AM), widely known as 3D printing, is a method of manufacturing that forms parts from powder, wire, or sheets in a process that proceeds layer-by-layer.Many techniques (using many different names) have been developed to accomplish this via melting or solid - state joining. In this review, these techniques for producing metal parts are explored, with a focus on the science of metal AM: processing defects, heat transfer, solidification, solid- state precipitation, mechanical properties, and post-processing metallurgy. The various metal AM techniques are compared, with analysis of the strengths and limitations of each. Few alloys have been developed for commercial production, but recent development efforts are presented as a path for the ongoing development of new materials for AM processes.

  4. The metallurgy and processing science of metal additive manufacturing

    DOE PAGES

    Sames, William J.; List, III, Frederick Alyious; Pannala, Sreekanth; ...

    2016-03-07

    Here, additive Manufacturing (AM), widely known as 3D printing, is a method of manufacturing that forms parts from powder, wire, or sheets in a process that proceeds layer-by-layer.Many techniques (using many different names) have been developed to accomplish this via melting or solid - state joining. In this review, these techniques for producing metal parts are explored, with a focus on the science of metal AM: processing defects, heat transfer, solidification, solid- state precipitation, mechanical properties, and post-processing metallurgy. The various metal AM techniques are compared, with analysis of the strengths and limitations of each. Few alloys have been developedmore » for commercial production, but recent development efforts are presented as a path for the ongoing development of new materials for AM processes.« less

  5. Modeling of additive manufacturing processes for metals: Challenges and opportunities

    DOE PAGES

    Francois, Marianne M.; Sun, Amy; King, Wayne E.; ...

    2017-01-09

    Here, with the technology being developed to manufacture metallic parts using increasingly advanced additive manufacturing processes, a new era has opened up for designing novel structural materials, from designing shapes and complex geometries to controlling the microstructure (alloy composition and morphology). The material properties used within specific structural components are also designable in order to meet specific performance requirements that are not imaginable with traditional metal forming and machining (subtractive) techniques.

  6. Multiscale 3D manufacturing: combining thermal extrusion printing with additive and subtractive direct laser writing

    NASA Astrophysics Data System (ADS)

    Malinauskas, Mangirdas; Lukoševičius, Laurynas; MackevičiÅ«tÄ--, DovilÄ--; BalčiÅ«nas, Evaldas; RekštytÄ--, Sima; Paipulas, Domas

    2014-05-01

    A novel approach for efficient manufacturing of three-dimensional (3D) microstructured scaffolds designed for cell studies and tissue engineering applications is presented. A thermal extrusion (fused filament fabrication) 3D printer is employed as a simple and low-cost tabletop device enabling rapid materialization of CAD models out of biocompatible and biodegradable polylactic acid (PLA). Here it was used to produce cm- scale microporous (pore size varying from 100 to 400 µm) scaffolds. The fabricated objects were further laser processed in a direct laser writing (DLW) subtractive (ablation) and additive (lithography) manners. The first approach enables precise surface modification by creating micro-craters, holes and grooves thus increasing the surface roughness. An alternative way is to immerse the 3D PLA scaffold in a monomer solution and use the same DLW setup to refine its inner structure by fabricating dots, lines or a fine mesh on top as well as inside the pores of previously produced scaffolds. The DLW technique is empowered by ultrafast lasers - it allows 3D structuring with high spatial resolution in a great variety of photosensitive materials. Structure geometry on macro- to micro- scales could be finely tuned by combining these two fabrication techniques. Such artificial 3D substrates could be used for cell growth or as biocompatible-biodegradable implants. This combination of distinct material processing techniques enables rapid fabrication of diverse functional micro- featured and integrated devices. Hopefully, the proposed approach will find numerous applications in the field of ms, microfluidics, microoptics and many others.

  7. Cold Spraying of Armstrong Process Titanium Powder for Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    MacDonald, D.; Fernández, R.; Delloro, F.; Jodoin, B.

    2016-12-01

    Titanium parts are ideally suited for aerospace applications due to their unique combination of high specific strength and excellent corrosion resistance. However, titanium as bulk material is expensive and challenging/costly to machine. Production of complex titanium parts through additive manufacturing looks promising, but there are still many barriers to overcome before reaching mainstream commercialization. The cold gas dynamic spraying process offers the potential for additive manufacturing of large titanium parts due to its reduced reactive environment, its simplicity to operate, and the high deposition rates it offers. A few challenges are to be addressed before the additive manufacturing potential of titanium by cold gas dynamic spraying can be reached. In particular, it is known that titanium is easy to deposit by cold gas dynamic spraying, but the deposits produced are usually porous when nitrogen is used as the carrier gas. In this work, a method to manufacture low-porosity titanium components at high deposition efficiencies is revealed. The components are produced by combining low-pressure cold spray using nitrogen as the carrier gas with low-cost titanium powder produced using the Armstrong process. The microstructure and mechanical properties of additive manufactured titanium components are investigated.

  8. In-process thermal imaging of the electron beam freeform fabrication process

    NASA Astrophysics Data System (ADS)

    Taminger, Karen M.; Domack, Christopher S.; Zalameda, Joseph N.; Taminger, Brian L.; Hafley, Robert A.; Burke, Eric R.

    2016-05-01

    Researchers at NASA Langley Research Center have been developing the Electron Beam Freeform Fabrication (EBF3) metal additive manufacturing process for the past 15 years. In this process, an electron beam is used as a heat source to create a small molten pool on a substrate into which wire is fed. The electron beam and wire feed assembly are translated with respect to the substrate to follow a predetermined tool path. This process is repeated in a layer-wise fashion to fabricate metal structural components. In-process imaging has been integrated into the EBF3 system using a near-infrared (NIR) camera. The images are processed to provide thermal and spatial measurements that have been incorporated into a closed-loop control system to maintain consistent thermal conditions throughout the build. Other information in the thermal images is being used to assess quality in real time by detecting flaws in prior layers of the deposit. NIR camera incorporation into the system has improved the consistency of the deposited material and provides the potential for real-time flaw detection which, ultimately, could lead to the manufacture of better, more reliable components using this additive manufacturing process.

  9. In-Process Thermal Imaging of the Electron Beam Freeform Fabrication Process

    NASA Technical Reports Server (NTRS)

    Taminger, Karen M.; Domack, Christopher S.; Zalameda, Joseph N.; Taminger, Brian L.; Hafley, Robert A.; Burke, Eric R.

    2016-01-01

    Researchers at NASA Langley Research Center have been developing the Electron Beam Freeform Fabrication (EBF3) metal additive manufacturing process for the past 15 years. In this process, an electron beam is used as a heat source to create a small molten pool on a substrate into which wire is fed. The electron beam and wire feed assembly are translated with respect to the substrate to follow a predetermined tool path. This process is repeated in a layer-wise fashion to fabricate metal structural components. In-process imaging has been integrated into the EBF3 system using a near-infrared (NIR) camera. The images are processed to provide thermal and spatial measurements that have been incorporated into a closed-loop control system to maintain consistent thermal conditions throughout the build. Other information in the thermal images is being used to assess quality in real time by detecting flaws in prior layers of the deposit. NIR camera incorporation into the system has improved the consistency of the deposited material and provides the potential for real-time flaw detection which, ultimately, could lead to the manufacture of better, more reliable components using this additive manufacturing process.

  10. Physicochemical Characteristics of Black Garlic after Different Thermal Processing Steps

    PubMed Central

    Kang, Ok-Ju

    2016-01-01

    This study investigated the physicochemical characteristics of black garlic (BG) after different thermal processing steps. Compared with fresh garlic (FG), the moisture content and pH in BG decreased significantly, while the ash content and browning intensity increased during thermal processing. The total mineral and the free sugar contents were significantly higher than that of the BG2 and BG4 samples, respectively. The free sugar content increased by 16-fold in the BG cloves compared with that of FG, while the amino acid content increased during the first stage of thermal processing, and subsequently decreased. The thiosulfinate content in all samples decreased to during thermal processing. The pyruvic acid content initially increased and then decreased during thermal processing. These results contribute to our understanding of the role of thermal processing in the quality formation of BG. PMID:28078257

  11. Additive Manufacturing of Tooling for Refrigeration Cabinet Foaming Processes

    SciTech Connect

    Post, Brian K; Nuttall, David; Cukier, Michael; Hile, Michael

    2016-07-29

    The primary objective of this project was to leverage the Big Area Additive Manufacturing (BAAM) process and materials into a long term, quick change tooling concept to drastically reduce product lead and development timelines and costs. Current refrigeration foam molds are complicated to manufacture involving casting several aluminum parts in an approximate shape, machining components of the molds and post fitting and shimming of the parts in an articulated fixture. The total process timeline can take over 6 months. The foaming process is slower than required for production, therefore multiple fixtures, 10 to 27, are required per refrigerator model. Molds are particular to a specific product configuration making mixed model assembly challenging for sequencing, mold changes or auto changeover features. The initial goal was to create a tool leveraging the ORNL materials and additive process to build a tool in 4 to 6 weeks or less. A secondary goal was to create common fixture cores and provide lightweight fixture sections that could be revised in a very short time to increase equipment flexibility reduce lead times, lower the barriers to first production trials, and reduce tooling costs.

  12. Additives

    NASA Technical Reports Server (NTRS)

    Smalheer, C. V.

    1973-01-01

    The chemistry of lubricant additives is discussed to show what the additives are chemically and what functions they perform in the lubrication of various kinds of equipment. Current theories regarding the mode of action of lubricant additives are presented. The additive groups discussed include the following: (1) detergents and dispersants, (2) corrosion inhibitors, (3) antioxidants, (4) viscosity index improvers, (5) pour point depressants, and (6) antifouling agents.

  13. Computational simulation of periodic thermal processes in the roof deck

    NASA Astrophysics Data System (ADS)

    Stastnik, S.

    2016-06-01

    The climate changes in the Central Europe highlight the importance of protection of buildings against overheating during summer season, with the crucial thermal insulation and accumulation role of the roof deck. This paper demonstrates the possibility of computational simulation of such periodic thermal processes, applying the evaluation of thermal attenuation using complex arithmetics, in confrontation with real experimental data.

  14. Evidence of thermal additivity during short laser pulses in an in vitro retinal model

    NASA Astrophysics Data System (ADS)

    Denton, Michael L.; Tijerina, Amanda J.; Dyer, Phillip N.; Oian, Chad A.; Noojin, Gary D.; Rickman, John M.; Shingledecker, Aurora D.; Clark, Clifton D.; Castellanos, Cherry C.; Thomas, Robert J.; Rockwell, Benjamin A.

    2015-03-01

    Laser damage thresholds were determined for exposure to 2.5-ms 532-nm pulses in an established in vitro retinal model. Single and multiple pulses (10, 100, 1000) were delivered to the cultured cells at three different pulse repetition frequency (PRF) values, and overt damage (membrane breach) was scored 1 hr post laser exposure. Trends in the damage data within and across the PRF range identified significant thermal additivity as PRF was increased, as evidenced by drastically reduced threshold values (< 40% of single-pulse value). Microthermography data that were collected in real time during each exposure also provided evidence of thermal additivity between successive laser pulses. Using thermal profiles simulated at high temporal resolution, damage threshold values were predicted by an in-house computational model. Our simulated ED50 value for a single 2.5-ms pulse was in very good agreement with experimental results, but ED50 predictions for multiple-pulse trains will require more refinement.

  15. Thermalization process after inflation and effective potential of scalar field

    SciTech Connect

    Mukaida, Kyohei; Yamada, Masaki E-mail: yamadam@icrr.u-tokyo.ac.jp

    2016-02-01

    We investigate the thermalization process of the Universe after inflation to determine the evolution of the effective temperature. The time scale of thermalization is found to be so long that it delays the evolution of the effective temperature, and the resulting maximal temperature of the Universe can be significantly lower than the one obtained in the literature. Our results clarify the finite density corrections to the effective potential of a scalar field and also processes of heavy particle production. In particular, we find that the maximum temperature of the Universe may be at most electroweak scale if the reheating temperature is as low as O (1) MeV, which implies that the electroweak symmetry may be marginally restored. In addition, it is noticeable that the dark matter may not be produced from thermal plasma in such a low reheating scenario, since the maximum temperature can be smaller than the conventional estimation by five orders of magnitude. We also give implications to the Peccei-Quinn mechanism and the Affleck-Dine baryogenesis.

  16. Thermalization process after inflation and effective potential of scalar field

    NASA Astrophysics Data System (ADS)

    Mukaida, Kyohei; Yamada, Masaki

    2016-02-01

    We investigate the thermalization process of the Universe after inflation to determine the evolution of the effective temperature. The time scale of thermalization is found to be so long that it delays the evolution of the effective temperature, and the resulting maximal temperature of the Universe can be significantly lower than the one obtained in the literature. Our results clarify the finite density corrections to the effective potential of a scalar field and also processes of heavy particle production. In particular, we find that the maximum temperature of the Universe may be at most electroweak scale if the reheating temperature is as low as Script O (1) MeV, which implies that the electroweak symmetry may be marginally restored. In addition, it is noticeable that the dark matter may not be produced from thermal plasma in such a low reheating scenario, since the maximum temperature can be smaller than the conventional estimation by five orders of magnitude. We also give implications to the Peccei-Quinn mechanism and the Affleck-Dine baryogenesis.

  17. Experimental approach for thermal parameters estimation during glass forming process

    NASA Astrophysics Data System (ADS)

    Abdulhay, B.; Bourouga, B.; Alzetto, F.; Challita, C.

    2016-10-01

    In this paper, an experimental device designed and developedto estimate thermal conditions at the Glass / piston contact interface is presented. This deviceis made of two parts: the upper part contains the piston made of metal and a heating device to raise the temperature of the piston up to 500 °C. The lower part is composed of a lead crucible and a glass sample. The assembly is provided with a heating system, an induction furnace of 6 kW for heating the glass up to 950 °C.The developed experimental procedure has permitted in a previous published study to estimate the Thermal Contact ResistanceTCR using the inverse technique developed by Beck [1]. The semi-transparent character of the glass has been taken into account by an additional radiative heat flux and an equivalent thermal conductivity. After the set-up tests, reproducibility experiments for a specific contact pressure have been carried outwith a maximum dispersion that doesn't exceed 6%. Then, experiments under different conditions for a specific glass forming process regarding the application (Packaging, Buildings and Automobile) were carried out. The objective is to determine, experimentallyfor each application,the typical conditions capable to minimize the glass temperature loss during the glass forming process.

  18. Thermal and Nonthermal Processes on Single Crystal Transition Metal Surfaces

    NASA Astrophysics Data System (ADS)

    Guo, Xingcai

    This dissertation contains three parts. Part I, "Fundamentals", provides concise description of concepts, detailed accounts of historic studies, and extensive reviews of current activities. Chapter 1 deals with thermal processes (adsorption and desorption), and Chapter 2 with nonthermal processes induced by electrons and by photons. Part II, "Experimental" (Chapter 3), describes the ultrahigh vacuum apparatus, surface science techniques, and procedures for single crystal preparation and gas exposure. Part III, "Results", is a collection of ten selected publications in refereed journals. Each chapter is self-contained. Thermal desorption of CO from Pd(111) (Chapter 4) has been studied by temperature programmed desorption. It is demonstrated that the effective desorption kinetic parameters extracted from desorption spectra are correlated with the adlayer structures and dependent on the sizes of ordered domains--a nonequilibrium effect. Site exchange of CO (Chapter 5) and site retention of O_2 (Chapter 6) on Pt(112) during thermal desorption are observed with isotope labeled adsorption on specific sites--steps or terraces. The adsorption and desorption kinetics of O _2 are compared on Pt(111) and Pt(112) surfaces (Chapter 7). The mechanisms of adsorption and the effect of well-defined defects are elucidated. O_2 adsorbed on Pd(111) is studied with thermal activation (Chapter 8), electron impact (Chapter 9), and photon irradiation (Chapter 10 -12). Various thermal processes are delineated with isotopic mixing experiments. Electron-induced conversion, dissociation, and desorption processes are observed. Cross sections (10^{-17} cm^2 ) and their electron energy dependences (0-500 eV) are measured. A resonance-enhanced desorption of atomic oxygen from Pd(111) is found at ~10 eV. Photon-induced conversion, dissociation, and desorption processes are observed. Cross sections (10^ {-19} cm^2) and photon energy dependence (1.4-5.4 eV) are extracted. Possible mechanisms are

  19. Electroacoustics modeling of piezoelectric welders for ultrasonic additive manufacturing processes

    NASA Astrophysics Data System (ADS)

    Hehr, Adam; Dapino, Marcelo J.

    2016-04-01

    Ultrasonic additive manufacturing (UAM) is a recent 3D metal printing technology which utilizes ultrasonic vibrations from high power piezoelectric transducers to additively weld similar and dissimilar metal foils. CNC machining is used intermittent of welding to create internal channels, embed temperature sensitive components, sensors, and materials, and for net shaping parts. Structural dynamics of the welder and work piece influence the performance of the welder and part quality. To understand the impact of structural dynamics on UAM, a linear time-invariant model is used to relate system shear force and electric current inputs to the system outputs of welder velocity and voltage. Frequency response measurements are combined with in-situ operating measurements of the welder to identify model parameters and to verify model assumptions. The proposed LTI model can enhance process consistency, performance, and guide the development of improved quality monitoring and control strategies.

  20. Processable high temperature resistant addition type polyimide laminating resins

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P.

    1973-01-01

    Basic studies that were performed using model compounds to elucidate the polymerization mechanism of the so-called addition-type (A-type) polyimides are reviewed. The fabrication and properties of polyimide/graphite fiber composites using A-type polyimide prepolymers as the matrix are also reviewed. An alternate method for preparing processable A-type polyimides by means of in situ polymerization of monomer reactants (PMR) on the fiber reinforcement is described. The elevated temperature properties of A-type PMR/graphite fiber composites are also presented.

  1. Process monitoring of additive manufacturing by using optical tomography

    SciTech Connect

    Zenzinger, Guenter E-mail: alexander.ladewig@mtu.de; Bamberg, Joachim E-mail: alexander.ladewig@mtu.de; Ladewig, Alexander E-mail: alexander.ladewig@mtu.de; Hess, Thomas E-mail: alexander.ladewig@mtu.de; Henkel, Benjamin E-mail: alexander.ladewig@mtu.de; Satzger, Wilhelm E-mail: alexander.ladewig@mtu.de

    2015-03-31

    Parts fabricated by means of additive manufacturing are usually of complex shape and owing to the fabrication procedure by using selective laser melting (SLM), potential defects and inaccuracies are often very small in lateral size. Therefore, an adequate quality inspection of such parts is rather challenging, while non-destructive-techniques (NDT) are difficult to realize, but considerable efforts are necessary in order to ensure the quality of SLM-parts especially used for aerospace components. Thus, MTU Aero Engines is currently focusing on the development of an Online Process Control system which monitors and documents the complete welding process during the SLM fabrication procedure. A high-resolution camera system is used to obtain images, from which tomographic data for a 3dim analysis of SLM-parts are processed. From the analysis, structural irregularities and structural disorder resulting from any possible erroneous melting process become visible and may be allocated anywhere within the 3dim structure. Results of our optical tomography (OT) method as obtained on real defects are presented.

  2. Non-thermal discharge processing of gaseous pollutants

    SciTech Connect

    Vogtlin, G.; Penetrante, B.; Wallman, H.

    1993-08-27

    The electrical discharge techniques, called non-thermal, utilize high voltage breakdown of gases using short pulses of one to a few hundred nanoseconds. These short pulses between metal electrodes generate energetic electrons without appreciable thermal heating of the gas. The energetic electrons collide with gas molecules to form radicals. The radicals then react with pollutants to form harmless compounds. Our experimental device uses a wire in a pipe geometry. The wire is driven by a 40 kilovolt pulse 100 nanoseconds long. Gas is circulated in a loop through the pipe geometry in a closed system. This system permits the introduction of various gas combinations prior to testing. The recirculated gas can be heated to determine the effect on the electrical discharge, and chemical reactions. The efficiency of pollutant removal is the key to applications. We have been able to significantly improve the efficiency of NO removal by the addition of hydrocarbons. Nitric oxide has been removed with an energy cost of 15 ev per NO molecule. We believe the hydrocarbon additive serves by recycling the hydroxyl radicals during the oxidation and reduction of NO. The implementation of this process will depend largely on how much additives, electrical power consumption, and final NO{sub x} concentration are acceptable for a particular application.

  3. Challenges and Strategies in Thermal Processing of Amorphous Solid Dispersions: A Review.

    PubMed

    LaFountaine, Justin S; McGinity, James W; Williams, Robert O

    2016-02-01

    Thermal processing of amorphous solid dispersions continues to gain interest in the pharmaceutical industry, as evident by several recently approved commercial products. Still, a number of pharmaceutical polymer carriers exhibit thermal or viscoelastic limitations in thermal processing, especially at smaller scales. Additionally, active pharmaceutical ingredients with high melting points and/or that are thermally labile present their own specific challenges. This review will outline a number of formulation and process-driven strategies to enable thermal processing of challenging compositions. These include the use of traditional plasticizers and surfactants, temporary plasticizers utilizing sub- or supercritical carbon dioxide, designer polymers tailored for hot-melt extrusion processing, and KinetiSol® Dispersing technology. Recent case studies of each strategy will be described along with potential benefits and limitations.

  4. Pulse thermal processing of functional materials using directed plasma arc

    DOEpatents

    Ott, Ronald D.; Blue, Craig A.; Dudney, Nancy J.; Harper, David C.

    2007-05-22

    A method of thermally processing a material includes exposing the material to at least one pulse of infrared light emitted from a directed plasma arc to thermally process the material, the pulse having a duration of no more than 10 s.

  5. David Florida Laboratory Thermal Vacuum Data Processing System

    NASA Technical Reports Server (NTRS)

    Choueiry, Elie

    1994-01-01

    During 1991, the Space Simulation Facility conducted a survey to assess the requirements and analyze the merits for purchasing a new thermal vacuum data processing system for its facilities. A new, integrated, cost effective PC-based system was purchased which uses commercial off-the-shelf software for operation and control. This system can be easily reconfigured and allows its users to access a local area network. In addition, it provides superior performance compared to that of the former system which used an outdated mini-computer and peripheral hardware. This paper provides essential background on the old data processing system's features, capabilities, and the performance criteria that drove the genesis of its successor. This paper concludes with a detailed discussion of the thermal vacuum data processing system's components, features, and its important role in supporting our space-simulation environment and our capabilities for spacecraft testing. The new system was tested during the ANIK E spacecraft test, and was fully operational in November 1991.

  6. Method for controlling a laser additive process using intrinsic illumination

    NASA Astrophysics Data System (ADS)

    Tait, Robert; Cai, Guoshuang; Azer, Magdi; Chen, Xiaobin; Liu, Yong; Harding, Kevin

    2015-05-01

    One form of additive manufacturing is to use a laser to generate a melt pool from powdered metal that is sprayed from a nozzle. The laser net-shape machining system builds the part a layer at a time by following a predetermined path. However, because the path may need to take many turns, maintaining a constant melt pool may not be easy. A straight section may require one speed and power while a sharp bend would over melt the metal at the same settings. This paper describes a process monitoring method that uses the intrinsic IR radiation from the melt pool along with a process model configured to establish target values for the parameters associated with the manufacture or repair. This model is based upon known properties of the metal being used as well as the properties of the laser beam. An adaptive control technique is then employed to control process parameters of the machining system based upon the real-time weld pool measurement. Since the system uses the heat radiant from the melt pool, other previously deposited metal does not confuse the system as only the melted material is seen by the camera.

  7. Thermal processing system concepts and considerations for RWMC buried waste

    SciTech Connect

    Eddy, T.L.; Kong, P.C.; Raivo, B.D.; Anderson, G.L.

    1992-02-01

    This report presents a preliminary determination of ex situ thermal processing system concepts and related processing considerations for application to remediation of transuranic (TRU)-contaminated buried wastes (TRUW) at the Radioactive Waste Management Complex (RWMC) of the Idaho National Engineering Laboratory (INEL). Beginning with top-level thermal treatment concepts and requirements identified in a previous Preliminary Systems Design Study (SDS), a more detailed consideration of the waste materials thermal processing problem is provided. Anticipated waste stream elements and problem characteristics are identified and considered. Final waste form performance criteria, requirements, and options are examined within the context of providing a high-integrity, low-leachability glass/ceramic, final waste form material. Thermal processing conditions required and capability of key systems components (equipment) to provide these material process conditions are considered. Information from closely related companion study reports on melter technology development needs assessment and INEL Iron-Enriched Basalt (IEB) research are considered. Five potentially practicable thermal process system design configuration concepts are defined and compared. A scenario for thermal processing of a mixed waste and soils stream with essentially no complex presorting and using a series process of incineration and high temperature melting is recommended. Recommendations for applied research and development necessary to further detail and demonstrate the final waste form, required thermal processes, and melter process equipment are provided.

  8. Thermal and Tribological Properties of Jatropha Oil as Additive in Commercial Oil

    NASA Astrophysics Data System (ADS)

    Gallardo-Hernández, E. A.; Lara-Hernández, G.; Nieto-Camacho, F.; Domínguez-Pacheco, A.; Cruz-Orea, A.; Hernández-Aguilar, C.; Contreras-Gallegos, E.; Torres, M. Vite; Flores-Cuautle, J. J. A.

    2017-04-01

    The recent use that has been given to bio-oil as an additive, in a commercial engine oil, raises the necessity to study its physical properties. The present study is aimed to obtain thermal properties of blends made with Jatropha-Curcas L. Oil, Crude, and Refined, at different concentrations using SAE40W oil (EO) as a lubricant base. By using photothermal techniques, thermal effusivity and diffusivity were obtained. The obtained results show that thermal effusivity increases from 455 Ws^{1/2}{\\cdot }m^{-2}{\\cdot }K^{-1} to 520 Ws^{1/2}{\\cdot }m^{-2}{\\cdot }K^{-1} as the percentage of additive increases as well, whereas thermal diffusivity values range from 7× 10^{-8}m2{\\cdot }s^{-1} to 10× 10^{-8}m2{\\cdot }s^{-1}. In the present study, four balls test was used in order to obtain friction coefficient and wear scar values for studied samples, the obtained results point out that in general refined Jatropha-Curcas L. oil presents smaller wear scars than the crude one.

  9. Characteristics of phase-change materials containing oxide nano-additives for thermal storage

    PubMed Central

    2012-01-01

    In this study, the authors report the production of nanocomposite-enhanced phase-change materials (NEPCMs) using the direct-synthesis method by mixing paraffin with alumina (Al2O3), titania (TiO2), silica (SiO2), and zinc oxide (ZnO) as the experimental samples. Al2O3, TiO2, SiO2, and ZnO were dispersed into three concentrations of 1.0, 2.0, and 3.0 wt.%. Through heat conduction and differential scanning calorimeter experiments to evaluate the effects of varying concentrations of the nano-additives on the heat conduction performance and thermal storage characteristics of NEPCMs, their feasibility for use in thermal storage was determined. The experimental results demonstrate that TiO2 is more effective than the other additives in enhancing both the heat conduction and thermal storage performance of paraffin for most of the experimental parameters. Furthermore, TiO2 reduces the melting onset temperature and increases the solidification onset temperature of paraffin. This allows the phase-change heat to be applicable to a wider temperature range, and the highest decreased ratio of phase-change heat is only 0.46%, compared to that of paraffin. Therefore, this study demonstrates that TiO2, added to paraffin to form NEPCMs, has significant potential for enhancing the thermal storage characteristics of paraffin. PMID:23127224

  10. Fabrication of a Flexible Amperometric Glucose Sensor Using Additive Processes.

    PubMed

    Du, Xiaosong; Durgan, Christopher J; Matthews, David J; Motley, Joshua R; Tan, Xuebin; Pholsena, Kovit; Árnadóttir, Líney; Castle, Jessica R; Jacobs, Peter G; Cargill, Robert S; Ward, W Kenneth; Conley, John F; Herman, Gregory S

    This study details the use of printing and other additive processes to fabricate a novel amperometric glucose sensor. The sensor was fabricated using a Au coated 12.7 μm thick polyimide substrate as a starting material, where micro-contact printing, electrochemical plating, chloridization, electrohydrodynamic jet (e-jet) printing, and spin coating were used to pattern, deposit, chloridize, print, and coat functional materials, respectively. We have found that e-jet printing was effective for the deposition and patterning of glucose oxidase inks with lateral feature sizes between ~5 to 1000 μm in width, and that the glucose oxidase was still active after printing. The thickness of the permselective layer was optimized to obtain a linear response for glucose concentrations up to 32 mM and no response to acetaminophen, a common interfering compound, was observed. The use of such thin polyimide substrates allow wrapping of the sensors around catheters with high radius of curvature ~250 μm, where additive and microfabrication methods may allow significant cost reductions.

  11. Fabrication of a Flexible Amperometric Glucose Sensor Using Additive Processes

    PubMed Central

    Du, Xiaosong; Durgan, Christopher J.; Matthews, David J.; Motley, Joshua R.; Tan, Xuebin; Pholsena, Kovit; Árnadóttir, Líney; Castle, Jessica R.; Jacobs, Peter G.; Cargill, Robert S.; Ward, W. Kenneth; Conley, John F.; Herman, Gregory S.

    2015-01-01

    This study details the use of printing and other additive processes to fabricate a novel amperometric glucose sensor. The sensor was fabricated using a Au coated 12.7 μm thick polyimide substrate as a starting material, where micro-contact printing, electrochemical plating, chloridization, electrohydrodynamic jet (e-jet) printing, and spin coating were used to pattern, deposit, chloridize, print, and coat functional materials, respectively. We have found that e-jet printing was effective for the deposition and patterning of glucose oxidase inks with lateral feature sizes between ~5 to 1000 μm in width, and that the glucose oxidase was still active after printing. The thickness of the permselective layer was optimized to obtain a linear response for glucose concentrations up to 32 mM and no response to acetaminophen, a common interfering compound, was observed. The use of such thin polyimide substrates allow wrapping of the sensors around catheters with high radius of curvature ~250 μm, where additive and microfabrication methods may allow significant cost reductions. PMID:26634186

  12. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control

    PubMed Central

    Slotwinski, John A; Garboczi, Edward J; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part’s porosity during an additive manufacturing build may also be an indication of an undesired change in the build process. Here, we present efforts to develop an ultrasonic sensor for monitoring changes in the porosity in metal parts during fabrication on a metal powder bed fusion system. The development of well-characterized reference samples, measurements of the porosity of these samples with multiple techniques, and correlation of ultrasonic measurements with the degree of porosity are presented. A proposed sensor design, measurement strategy, and future experimental plans on a metal powder bed fusion system are also presented. PMID:26601041

  13. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control.

    PubMed

    Slotwinski, John A; Garboczi, Edward J; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the build process. Here, we present efforts to develop an ultrasonic sensor for monitoring changes in the porosity in metal parts during fabrication on a metal powder bed fusion system. The development of well-characterized reference samples, measurements of the porosity of these samples with multiple techniques, and correlation of ultrasonic measurements with the degree of porosity are presented. A proposed sensor design, measurement strategy, and future experimental plans on a metal powder bed fusion system are also presented.

  14. Thermal Modeling of Direct Digital Melt-Deposition Processes

    NASA Astrophysics Data System (ADS)

    Cooper, K. P.; Lambrakos, S. G.

    2011-02-01

    Additive manufacturing involves creating three-dimensional (3D) objects by depositing materials layer-by-layer. The freeform nature of the method permits the production of components with complex geometry. Deposition processes provide one more capability, which is the addition of multiple materials in a discrete manner to create "heterogeneous" objects with locally controlled composition and microstructure. The result is direct digital manufacturing (DDM) by which dissimilar materials are added voxel-by-voxel (a voxel is volumetric pixel) following a predetermined tool-path. A typical example is functionally gradient material such as a gear with a tough core and a wear-resistant surface. The inherent complexity of DDM processes is such that process modeling based on direct physics-based theory is difficult, especially due to a lack of temperature-dependent thermophysical properties and particularly when dealing with melt-deposition processes. In order to overcome this difficulty, an inverse problem approach is proposed for the development of thermal models that can represent multi-material, direct digital melt deposition. This approach is based on the construction of a numerical-algorithmic framework for modeling anisotropic diffusivity such as that which would occur during energy deposition within a heterogeneous workpiece. This framework consists of path-weighted integral formulations of heat diffusion according to spatial variations in material composition and requires consideration of parameter sensitivity issues.

  15. Vaporization Mechanisms of Water-Insoluble Cs in Ash During Thermal Treatment with Calcium Chloride Addition.

    PubMed

    Jiao, Facun; Iwata, Norie; Kinoshita, Norikazu; Kawaguchi, Masato; Asada, Motoyuki; Honda, Maki; Sueki, Keisuke; Ninomiya, Yoshihiko

    2016-12-20

    The vaporization mechanisms of water-insoluble Cs in raw ash and Cs-doped ash during thermal treatment with CaCl2 addition was systematically examined in a lab-scale electrical heating furnace over a temperature range of 500-1500 °C. The results indicate that the water-insoluble Cs in the ash was associated with aluminosilicate as pollucite. Addition of 10% CaCl2 caused the maximum vaporization ratio of Cs in the raw ash to reach approximately 80% at temperatures higher than 1200 °C, whereas approximately 95% of Cs was vaporized at temperatures higher than 1300 °C when 30% CaCl2 was added. The formation of an intermediate compound, CsCaCl3, through the chemical reaction of Cs with CaCl2 was responsible for Cs vaporization by means of the subsequent decomposition of this intermediate upon the increase in temperature. The indirect chlorination of Cs by the gaseous chlorine released from the decomposition of CaCl2 was insignificant. A high CaCl2 content in the resulting annealed products with 30% CaCl2 addition delayed the decomposition of CsCaCl3 and thus lowered the Cs vaporization ratio compared to that with 10% CaCl2 addition at 900-1250 °C. Thermal treatment with CaCl2 addition is a proposed method to remove Cs from Cs-contaminated incineration ash.

  16. Process and apparatus for thermal enhancement

    DOEpatents

    Burrill, Jr., Charles E.; Smirlock, Martin E.; Krepchin, Ira P.

    1984-06-26

    Thermal treatment apparatus for downhole deployment comprising a combustion stage with an elongated hot wall combustion zone for the substantially complete combustion of the fuel-air mixture and an ignition zone immediately upstream from the combustion zone in which a mixture of atomized liquid fuel and air at or below stoichiometric ratio is ignited; together with a water injection stage immediately downstream from the combustion zone through which essentially partuculate free high temperature combustion products flow from the combustion zone and into which water is sprayed. The resulting mixture of steam and combustion products is injected into an oil formation for enhancing the speed and effectiveness of reservoir response due to physical, chemical, and/or thermal stimulation interactions.

  17. Dip Process Thermal Barrier Coating for Superalloys.

    DTIC Science & Technology

    1982-02-02

    the Project Supervisor is Dr. David J. Rowcliffe, Program Manager, Ceramics . Dr. Kai-Hung Lau, Materials Chemist performed the thermogravimetric...ever increasing demand for higher turbine inlet temperature in gas turbines has created an extensive interest in using ceramic materials to protect...airfoil surfaces. During the past decade, a concentrated effort was devoted to developing ceramic thermal barrier coatings to improve turbine

  18. Additive manufacturing of stretchable tactile sensors: Processes, materials, and applications

    NASA Astrophysics Data System (ADS)

    Vatani, Morteza

    3D printing technology is becoming more ubiquitous every day especially in the area of smart structures. However, fabrication of multi-material, functional, and smart structures is problematic because of the process and material limitations. This thesis sought to develop a Direct Print Photopolymerization (DPP) fabrication technique that appreciably extends the manufacturing space for the 3D smart structures. This method employs a robotically controlled micro-extrusion of a filament equipped with a photopolymerization process. The ability to use polymers and ultimately their nanocomposites in this process is the advantage of the proposed process over the current fabrication methods in the fabrication of 3D structures featuring mechanical, physical, and electrical functionalities. In addition, this study focused to develop a printable, conductive, and stretchable nanocomposite based on a photocurable and stretchable liquid resin filled with multi-walled carbon nanotubes (MWNTs). This nanocomposite exhibited piezoresistivity, means its resistivity changes as it deforms. This property is a favorable factor in developing resistance based tactile sensors. They were also able to resist high tensile strains while they showed conductivity. Furthermore, this study offered a possible and low-cost method to have a unique and highly stretchable pressure sensitive polymer. This disruptive pressure sensitive polymer composed of an Ionic Liquid (IL) and a stretchable photopolymer embedded between two layers of Carbon Nanotube (CNTs) based stretchable electrodes. The developed IL-polymer showed both field effect property and piezoresistivity that can detect large tensile strains up 30%. In summary, this research study focused to present feasible methods and materials for printing a 3D smart structure especially in the context of flexible tactile sensors. This study provides a foundation for the future efforts in fabrication of skin like tactile sensors in three-dimensional motifs

  19. Improved numerical techniques for processing Monte Carlo thermal scattering data

    SciTech Connect

    Schmidt, E; Rose, P

    1980-01-01

    As part of a Thermal Benchmark Validation Program sponsored by the Electric Power Research Institute (EPRI), the National Nuclear Data Center has been calculating thermal reactor lattices using the SAM-F Monte Carlo Computer Code. As part of this program a significant improvement has been made in the adequacy of the numerical procedures used to process the thermal differential scattering cross sections for hydrogen bound in H/sub 2/O.

  20. Thermal processing of unused waste products, the Sasol perspective

    SciTech Connect

    Slaghuis, J.H.; Oooms, A.M.

    1995-12-01

    As a large petrochemical company, Sasol invariably produces substantial amounts of unused products. In line with its environmental policy, dumping of such materials is no longer acceptable. Consequently, Sasol has pledged, not only to stop the dumping of waste materials but also to clean up existing waste in an environmentally friendly manner. Thermal processes have been identified as possibly the most promising and proven technology available for recovering the hydrocarbons. Not only are these processes environmentally friendly but, in the Sasol context, economical as well. Furthermore, some of these processes have the added advantage that contaminated soils may be remediated as well. Following in-house research and development up to process development unit scale, a number of commercial processes were identified as being suitable. Furthermore, the 97 Lurgi gasifiers operated by the Sasol group offer an additional opportunity for {open_quotes}pyrolysing{close_quotes} part of such waste materials. The economy is further enhanced by the existence of tar/hydrocarbon upgrading facilities as well as an existing and expanding heating fuels market.

  1. Pyrrolidinone derivatives as processing additives for solution processed organic solar cells

    NASA Astrophysics Data System (ADS)

    Vongsaysy, Uyxing; Pavageau, Bertrand; Servant, Laurent; Aziz, Hany

    2014-10-01

    Processing additives are widely used to increase the efficiency of solution processed organic solar cells. We use the Hansen solubility parameters (HSPs) to investigate novel processing additives. The HSPs predict pyrrolidinone derivatives to be efficient processing additives for OSC systems based on poly(3-hexylthiophene)/[6,6]-phenyl-C61- butyric acid methyl ester (P3HT/PCBM). Two pyrrolidinone derivatives are identified: 1-methyl-2-pyrrolidinone and 1- benzyl-2-pyrrolidinone. The processing additives are introduced with various concentrations in the formulation of P3HT and PCBM solution. The electrical characterizations show that the two processing additives significantly increase the short circuit current and thus the power conversion efficiency of the OSCs. The results thus highlight HSPs as an effective and relatively straightforward tool that can be employed to optimize OSC morphology from a theoretical standpoint. Such a tool will be invaluable for identifying additives for novel high efficiency polymer species as they are synthesized, and thus to streamline the device fabrication and device optimization process.

  2. Bis(pinacolato)diboron as an additive for the detection of thermal neutrons in plastic scintillators

    NASA Astrophysics Data System (ADS)

    Mahl, Adam; Yemam, Henok A.; Stuntz, John; Remedes, Tyler; Sellinger, Alan; Greife, Uwe

    2016-04-01

    A readily available and inexpensive boron compound was tested as an additive for the detection of thermal neutrons in plastic scintillators. Bis(pinacolato)diboron (B2Pin2) was determined to be a compatible boron source (8.51 wt% boron, 1.70 wt% 10B) in poly(vinyltoluene) based matrices. Plastic scintillator blends of 1-20 wt% 2,5-diphenyloxazole (PPO), 0.1 wt% 1,4-bis(5-phenyloxazol-2-yl) benzene (POPOP) and 1-15 wt% B2Pin2 were prepared that provided optical clarity, good mechanical properties, and the capability of thermal neutron detection. Independent of B2Pin2 concentration, strong 10B neutron capture signals around 90 keVee were observed at essentially constant light output. Increasing PPO concentration allowed for the use of pulse shape discrimination (PSD) in both fast and thermal neutron detection. High PPO concentrations appear to cause additional alpha quenching that affected the 10B neutron capture signal. Aging effects after storage in air for several months were observed, which led to degradation of performance and in some samples of mechanical stability.

  3. Role of additives in wood polymer composites. Relationship to analogous radiation grafting and curing processes

    NASA Astrophysics Data System (ADS)

    Ng, Loo-Teck; Garnett, John L.; Mohajerani, Shahroo

    1999-08-01

    Wood polymer composites (WPC) were prepared by impregnating an Australian softwood, Pinus radiata with methyl methacrylate which subsequently underwent in situ polymerisation utilising either γ radiation or the catalyst-accelerator method. Novel additives including thermal initiator, crosslinking agents, an inclusion compound and oxygen scavenger were incorporated to improve the polymer loading and properties of the resulting WPC. Polymer loadings of WPC obtained utilising the accelerator-catalyst method corresponded well with those obtained using γ radiation with 20 kGy radiation dose. The mechanistic significance of the current work in analogous radiation grafting and curing processes is discussed.

  4. Synthesis and characterization of processable polyimides with enhanced thermal stability

    NASA Technical Reports Server (NTRS)

    Harris, Frank W.

    1987-01-01

    Many of the emerging applications of polymers on space vehicles require materials with outstanding thermal stability. These polymers must also be readily processable in order to facilitate their use. The syntheses and polymerization of a cardo dianhydride were investigated. This monomer was prepared via the reaction of N-methyl 4-nitrophthalimide with a cardo diol. Polyimides containing oxyalkylene linkages were studied. The effects of two additional structural modifications on the polymers' properties were investigated. The effects of carrying out the preparation of poly(amic acid)s under non-equilibrium conditions were examined. Approaches that were investigated included the in-situ neutralization of the generated amic acid and its in-situ esterification.

  5. Rapid Thermal Processing (RTP) of semiconductors in space

    NASA Technical Reports Server (NTRS)

    Anderson, T. J.; Jones, K. S.

    1993-01-01

    The progress achieved on the project entitled 'Rapid Thermal Processing of Semiconductors in Space' for a 12 month period of activity ending March 31, 1993 is summarized. The activity of this group is being performed under the direct auspices of the ROMPS program. The main objective of this program is to develop and demonstrate the use of advanced robotics in space with rapid thermal process (RTP) of semiconductors providing the test technology. Rapid thermal processing is an ideal processing step for demonstration purposes since it encompasses many of the characteristics of other processes used in solid state device manufacturing. Furthermore, a low thermal budget is becoming more important in existing manufacturing practice, while a low thermal budget is critical to successful processing in space. A secondary objective of this project is to determine the influence of microgravity on the rapid thermal process for a variety of operating modes. In many instances, this involves one or more fluid phases. The advancement of microgravity processing science is an important ancillary objective.

  6. Low Conductive Thermal Barrier Coatings Produced by Ion Beam Assisted EB-PVD with Controlled Porosity, Microstructure Refinement and Alloying Additions for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Wolfe, Douglas E.; Singh, Jogender

    2005-01-01

    Various advanced Hafnia-based thermal barrier coatings (TBC) were applied on nickel-based superalloy coupons by electron beam physical vapor deposition. In addition, microstructural modifications to the coating material were made in an effort to reduce the thermal conductivity of the coating materials. Various processing parameters and coating system modifications were made in order to deposit the alloyed TBC with the desired microstructure and thus coating performance, some of which include applying coatings at substrate temperatures of 1150 C on both PtAl and CoNiCrAlY bond coated samples, as well as using 8YSZ as a bond layer. In addition, various characterization techniques including thermal cyclic tests, scanning electron microscopy, x-ray diffraction, thermal conductivity, and reflectivity measurements were performed. Although the coating microstructure was never fully optimized due to funding being cut short, significant reductions in thermal conductivity were accomplished through both chemistry changes (composition) and microstructural modifications.

  7. Viscous and thermal modelling of thermoplastic composites forming process

    NASA Astrophysics Data System (ADS)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  8. Thermal control system. [removing waste heat from industrial process spacecraft

    NASA Technical Reports Server (NTRS)

    Hewitt, D. R. (Inventor)

    1983-01-01

    The temperature of an exothermic process plant carried aboard an Earth orbiting spacecraft is regulated using a number of curved radiator panels accurately positioned in a circular arrangement to form an open receptacle. A module containing the process is insertable into the receptacle. Heat exchangers having broad exterior surfaces extending axially above the circumference of the module fit within arcuate spacings between adjacent radiator panels. Banks of variable conductance heat pipes partially embedded within and thermally coupled to the radiator panels extend across the spacings and are thermally coupled to broad exterior surfaces of the heat exchangers by flanges. Temperature sensors monitor the temperature of process fluid flowing from the module through the heat exchanges. Thermal conduction between the heat exchangers and the radiator panels is regulated by heating a control fluid within the heat pipes to vary the effective thermal length of the heat pipes in inverse proportion to changes in the temperature of the process fluid.

  9. New process additive reduces HF cloud-forming potential

    SciTech Connect

    Sheckler, J.C.; Hammershaimb, H.U. ); Ross, L.J. ); Comey, K.R. III )

    1994-08-22

    The Texaco-UOP HF additive technology has demonstrated significant aerosol reduction in both small-scale and large-scale releases. The pilot plant testing did not indicate any adverse impact on the alkylation reaction, as was confirmed in a short trial at Texaco Refining and Marketing Inc.'s El Dorado, Kan., refinery in 1992. Equipment to enable continuous addition of the additive was installed in the second quarter of 1994 at the refinery. The paper discusses HF alkylation, mitigation technology, additive development, aerosol reduction, and testing on pilot scale and large scale.

  10. Field-enhanced electrodes for additive-injection non-thermal plasma (NTP) processor

    DOEpatents

    Rosocha, Louis A.; Ferreri, Vincent; Kim, Yongho

    2009-04-21

    The present invention comprises a field enhanced electrode package for use in a non-thermal plasma processor. The field enhanced electrode package includes a high voltage electrode and a field-enhancing electrode with a dielectric material layer disposed in-between the high voltage electrode and the field-enhancing electrode. The field-enhancing electrode features at least one raised section that includes at least one injection hole that allows plasma discharge streamers to occur primarily within an injected additive gas.

  11. 76 FR 11891 - Temperature-Indicating Devices; Thermally Processed Low-Acid Foods Packaged in Hermetically...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-03

    ...The Food and Drug Administration (FDA) is amending its regulations for thermally processed low-acid foods packaged in hermetically sealed containers to allow for use of other temperature- indicating devices, in addition to mercury-in-glass thermometers, during processing. This final rule also establishes recordkeeping requirements relating to temperature-indicating devices and reference......

  12. A theoretical study of wave dispersion and thermal conduction for HMX/additive interfaces

    NASA Astrophysics Data System (ADS)

    Long, Yao; Chen, Jun

    2014-04-01

    The wave dispersion rule for non-uniform material is useful for ultrasonic inspection and engine life prediction, and also is key in achieving an understanding of the energy dissipation and thermal conduction properties of solid material. On the basis of linear response theory and molecular dynamics, we derive a set of formulas for calculating the wave dispersion rate of interface systems, and study four kinds of interfaces inside plastic bonded explosives: HMX/{HMX, TATB, F2312, F2313}. (HMX: octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine; TATB: 1,3,5-triamino-2,4,6-trinitrobenzene; F2312, F2313: fluoropolymers). The wave dispersion rate is obtained over a wide frequency range from kHz to PHz. We find that at low frequency, the rate is proportional to the square of the frequency, and at high frequency, the rate couples with the molecular vibration modes at the interface. By using the results, the thermal conductivities of HMX/additive interfaces are derived, and a physical model is built for describing the total thermal conductivity of mixture explosives, including HMX multi-particle systems and {TATB, F2312, F2313}-coated HMX.

  13. Solar thermal aerosol flow reaction process

    DOEpatents

    Weimer, Alan W.; Dahl, Jaimee K.; Pitts, J. Roland; Lewandowski, Allan A.; Bingham, Carl; Tamburini, Joseph R.

    2005-03-29

    The present invention provides an environmentally beneficial process using concentrated sunlight to heat radiation absorbing particles to carry out highly endothermic gas phase chemical reactions ultimately resulting in the production of hydrogen or hydrogen synthesis gases.

  14. Thermal Inactivation of Feline Calicivirus in Pet Food Processing.

    PubMed

    Haines, J; Patel, M; Knight, A I; Corley, D; Gibson, G; Schaaf, J; Moulin, J; Zuber, S

    2015-12-01

    Extrusion is the most common manufacturing process used to produce heat-treated dry dog and cat food (pet food) for domestic use and international trade. Due to reoccurring outbreaks of notifiable terrestrial animal diseases and their impact on international trade, experiments were undertaken to demonstrate the effectiveness of heat-treated extruded pet food on virus inactivation. The impact of extrusion processing in a pet food matrix on virus inactivation has not been previously reported and very few inactivation studies have examined the thermal inactivation of viruses in complex food matrices. The feline calicivirus vaccine strain FCV F-9 was used as a surrogate model RNA virus pathogen. Small-scale heat inactivation experiments using animal-derived pet food raw materials showed that a > 4 log10 reduction (log10 R) in infectivity occurred at 70 °C prior to reaching the minimum extrusion manufacturing operating temperature of 100 °C. As anticipated, small-scale pressure studies at extrusion pressure (1.6 MPa) showed no apparent effect on FCV F-9 inactivation. Additionally, FCV F-9 was shown not to survive the acidic conditions used to produce pet food palatants of animal origin that are typically used as a coating after the extrusion process.

  15. Combining Advanced Oxidation Processes: Assessment Of Process Additivity, Synergism, And Antagonism

    SciTech Connect

    Peters, Robert W.; Sharma, M.P.; Gbadebo Adewuyi, Yusuf

    2007-07-01

    This paper addresses the process interactions from combining integrated processes (such as advanced oxidation processes (AOPs), biological operations, air stripping, etc.). AOPs considered include: Fenton's reagent, ultraviolet light, titanium dioxide, ozone (O{sub 3}), hydrogen peroxide (H{sub 2}O{sub 2}), sonication/acoustic cavitation, among others. A critical review of the technical literature has been performed, and the data has been analyzed in terms of the processes being additive, synergistic, or antagonistic. Predictions based on the individual unit operations are made and compared against the behavior of the combined unit operations. The data reported in this paper focus primarily on treatment of petroleum hydrocarbons and chlorinated solvents. (authors)

  16. Building ceramics with an addition of pulverized combustion fly ash from the thermal power plant Nováky

    NASA Astrophysics Data System (ADS)

    Húlan, Tomáš; Trník, Anton; Medved, Igor; Štubňa, Igor; Kaljuvee, Tiit

    2016-07-01

    Pulverized combustion fly ash (PFA) from the Power plant Nováky (Slovakia) is analyzed for its potential use in the production of building ceramics. Three materials are used to prepare the mixtures: illite-rich clay (IRC), PFA and IRC fired at 1000 °C (called grog). The mixtures contain 60 % of IRC and 40 % of a non-plastic compound (grog or PFA). A various amount of the grog is replaced by PFA and the effect of this substitution is studied. Thermal analyses (TGA, DTA, thermodilatometry, and dynamical thermomechanical analysis) are used to analyze the processes occurring during firing. The flexural strength and thermal conductivity are determined at room temperature after firing in the temperature interval from 800 to 1100 °C. The results show that an addition of PFA slightly decreases the flexural strength. The thermal conductivity and porosity are practically unaffected by the presence of PFA. Thus, PFA from the Power plant Nováky is a convenient non-plastic component for manufacturing building ceramics.

  17. THERMAL PROCESSES GOVERNING HOT-JUPITER RADII

    SciTech Connect

    Spiegel, David S.; Burrows, Adam E-mail: burrows@astro.princeton.edu

    2013-07-20

    There have been many proposed explanations for the larger-than-expected radii of some transiting hot Jupiters, including either stellar or orbital energy deposition deep in the atmosphere or deep in the interior. In this paper, we explore the important influences on hot-Jupiter radius evolution of (1) additional heat sources in the high atmosphere, the deep atmosphere, and deep in the convective interior; (2) consistent cooling of the deep interior through the planetary dayside, nightside, and poles; (3) the degree of heat redistribution to the nightside; and (4) the presence of an upper atmosphere absorber inferred to produce anomalously hot upper atmospheres and inversions in some close-in giant planets. In particular, we compare the radius expansion effects of atmospheric and deep-interior heating at the same power levels and derive the power required to achieve a given radius increase when night-side cooling is incorporated. We find that models that include consistent day/night cooling are more similar to isotropically irradiated models when there is more heat redistributed from the dayside to the nightside. In addition, we consider the efficacy of ohmic heating in the atmosphere and/or convective interior in inflating hot Jupiters. Among our conclusions are that (1) the most highly irradiated planets cannot stably have uB {approx}> 10 km s{sup -1} G over a large fraction of their daysides, where u is the zonal wind speed and B is the dipolar magnetic field strength in the atmosphere, and (2) that ohmic heating cannot in and of itself lead to a runaway in planet radius.

  18. Chemical, thermal and impact processing of asteroids

    NASA Technical Reports Server (NTRS)

    Scott, E. R. D.; Taylor, G. J.; Newsom, H. E.; Herbert, F.; Zolensky, M.

    1989-01-01

    The geological effects of impacts, heating, melting, core formation, and aqueous alteration on asteroids are reviewed. A review of possible heat sources appears to favor an important role for electrical induction heating. The effects of each geologic process acting individually and in combination with others, are considered; it is concluded that there is much evidence for impacts during alteration, metamorphism and melting. These interactions vastly increased the geologic diversity of the asteroid belt. Subsequent impacts of cool asteroids did not reduce this diversity. Instead new rock types were created by mixing, brecciation and minor melting.

  19. Technical resource document for assured thermal processing of wastes

    SciTech Connect

    Farrow, R.L.; Fisk, G.A.; Hartwig, C.M.; Hurt, R.H.; Ringland, J.T.; Swansiger, W.A.

    1994-06-01

    This document is a concise compendium of resource material covering assured thermal processing of wastes (ATPW), an area in which Sandia aims to develop a large program. The ATPW program at Sandia is examining a wide variety of waste streams and thermal processes. Waste streams under consideration include municipal, chemical, medical, and mixed wastes. Thermal processes under consideration range from various incineration technologies to non-incineration processes such as supercritical water oxidation or molten metal technologies. Each of the chapters describes the element covered, discusses issues associated with its further development and/or utilization, presents Sandia capabilities that address these issues, and indicates important connections to other ATPW elements. The division of the field into elements was driven by the team`s desire to emphasize areas where Sandia`s capabilities can lead to major advances and is therefore somewhat unconventional. The report will be valuable to Sandians involved in further ATPW program development.

  20. An Improvement in Thermal Modelling of Automated Tape Placement Process

    NASA Astrophysics Data System (ADS)

    Barasinski, Anaïs; Leygue, Adrien; Soccard, Eric; Poitou, Arnaud

    2011-01-01

    The thermoplastic tape placement process offers the possibility of manufacturing large laminated composite parts with all kinds of geometries (double curved i.e.). This process is based on the fusion bonding of a thermoplastic tape on a substrate. It has received a growing interest during last years because of its non autoclave abilities. In order to control and optimize the quality of the manufactured part, we need to predict the temperature field throughout the processing of the laminate. In this work, we focus on a thermal modeling of this process which takes in account the imperfect bonding existing between the different layers of the substrate by introducing thermal contact resistance in the model. This study is leaning on experimental results which inform us that the value of the thermal resistance evolves with temperature and pressure applied on the material.

  1. An Improvement in Thermal Modelling of Automated Tape Placement Process

    SciTech Connect

    Barasinski, Anaies; Leygue, Adrien; Poitou, Arnaud; Soccard, Eric

    2011-01-17

    The thermoplastic tape placement process offers the possibility of manufacturing large laminated composite parts with all kinds of geometries (double curved i.e.). This process is based on the fusion bonding of a thermoplastic tape on a substrate. It has received a growing interest during last years because of its non autoclave abilities.In order to control and optimize the quality of the manufactured part, we need to predict the temperature field throughout the processing of the laminate. In this work, we focus on a thermal modeling of this process which takes in account the imperfect bonding existing between the different layers of the substrate by introducing thermal contact resistance in the model. This study is leaning on experimental results which inform us that the value of the thermal resistance evolves with temperature and pressure applied on the material.

  2. Thermal Modeling of A Friction Bonding Process

    SciTech Connect

    John Dixon; Douglas Burkes; Pavel Medvedev

    2007-10-01

    A COMSOL model capable of predicting temperature evolution during nuclear fuel fabrication is being developed at the Idaho National Laboratory (INL). Fuel plates are fabricated by friction bonding (FB) uranium-molybdenum (U-Mo) alloy foils positioned between two aluminum plates. The ability to predict temperature distribution during fabrication is imperative to ensure good quality bonding without inducing an undesirable chemical reaction between U-Mo and aluminum. A three-dimensional heat transfer model of the FB process implementing shallow pin penetration for cladding monolithic nuclear fuel foils is presented. Temperature distribution during the FB process as a function of fabrication parameters such as weld speed, tool load, and tool rotational frequency are predicted. Model assumptions, settings, and equations are described in relation to standard friction stir welding. Current experimental design for validation and calibration of the model is also demonstrated. Resulting experimental data reveal the accuracy in describing asymmetrical temperature distributions about the tool face. Temperature of the bonded plate drops beneath the pin and is higher on the advancing side than the retreating side of the tool.

  3. Chemical Changes in Carbohydrates Produced by Thermal Processing.

    ERIC Educational Resources Information Center

    Hoseney, R. Carl

    1984-01-01

    Discusses chemical changes that occur in the carbohydrates found in food products when these products are subjected to thermal processing. Topics considered include browning reactions, starch found in food systems, hydrolysis of carbohydrates, extrusion cooking, processing of cookies and candies, and alterations in gums. (JN)

  4. Evaluation of the JP-8+100 additive candidates in the extended duration thermal stability test system

    SciTech Connect

    Binns, K.E.; Dieterle, G.L.

    1996-10-01

    The most promising JP-8+100 additive candidates consists of dispersants, detergents, antioxidants and metal deactivators. A series of tests were conducted in the Extended Duration Thermal Stability Test System to determine the thermal stability effects of the individual JP-8+100 additives and combinations of the additives. This paper will cover the test results and their relationship to future aircraft fuel systems. The Extended Duration Thermal Stability Test System was designed to conduct long duration tests at non-accelerated temperature conditions and resident times representative or aircraft/engine fuel systems. This system and its operating characteristics will also be covered in this paper.

  5. Microstructure-controllable Laser Additive Manufacturing Process for Metal Products

    NASA Astrophysics Data System (ADS)

    Huang, Wei-Chin; Chuang, Chuan-Sheng; Lin, Ching-Chih; Wu, Chih-Hsien; Lin, De-Yau; Liu, Sung-Ho; Tseng, Wen-Peng; Horng, Ji-Bin

    Controlling the cooling rate of alloy during solidification is the most commonly used method for varying the material microstructure. However, the cooling rate of selective laser melting (SLM) production is constrained by the optimal parameter settings for a dense product. This study proposes a method for forming metal products via the SLM process with electromagnetic vibrations. The electromagnetic vibrations change the solidification process for a given set of SLM parameters, allowing the microstructure to be varied via magnetic flux density. This proposed method can be used for creating microstructure-controllable bio-implant products with complex shapes.

  6. Part height control of laser metal additive manufacturing process

    NASA Astrophysics Data System (ADS)

    Pan, Yu-Herng

    Laser Metal Deposition (LMD) has been used to not only make but also repair damaged parts in a layer-by-layer fashion. Parts made in this manner may produce less waste than those made through conventional machining processes. However, a common issue of LMD involves controlling the deposition's layer thickness. Accuracy is important, and as it increases, both the time required to produce the part and the material wasted during the material removal process (e.g., milling, lathe) decrease. The deposition rate is affected by multiple parameters, such as the powder feed rate, laser input power, axis feed rate, material type, and part design, the values of each of which may change during the LMD process. Using a mathematical model to build a generic equation that predicts the deposition's layer thickness is difficult due to these complex parameters. In this thesis, we propose a simple method that utilizes a single device. This device uses a pyrometer to monitor the current build height, thereby allowing the layer thickness to be controlled during the LMD process. This method also helps the LMD system to build parts even with complex parameters and to increase material efficiency.

  7. Simulation of flow in a continuous galvanizing bath: Part I. Thermal effects of ingot addition

    NASA Astrophysics Data System (ADS)

    Ajersch, F.; Ilinca, F.; Hétu, J.-F.

    2004-02-01

    A numerical analysis has been developed to simulate the velocity and temperature fields in an industrial galvanizing bath for the continuous coating of steel strip. Operating variables such as ingot addition, line speed, and inductor mixing were evaluated in order to determine their effect on the velocity and temperature distribution in the bath. The simulations were carried out using high-performance computational fluid-dynamics software developed at the Industrial Materials Institute of the National Research Council Canada (IMI-NRC) in solving the incompressible Navier-Stokes equations for steady-state and transient turbulent flow using the k-ɛ model. Cases with and without temperature-dependent density conditions were considered. It was found that the strip velocity does not alter the global flow pattern but modifies the velocities in the snout, near the strip, and near the sink and guide rolls. At a low inductor capacity, the effect of induced mixing is small but is considerably increased at the maximum inductor capacities used during ingot-melting periods. When considering the thermal effects, the flow is affected by variations in density especially near the inductors and the ingot, while little effect is observed near the sheet-and-roller region. Thermal effects are also amplified when the inductor operates at high capacity during ingot melting. The simulations allow visualization of regions of varying velocity and temperature fields and clearly illustrate the mixed and stagnant zones for different operating conditions.

  8. Additional experiments relative to the shelf life of Li(Si)/FeS2 thermal batteries

    NASA Astrophysics Data System (ADS)

    Searcy, J. Q.; Armijo, J. R.

    1985-02-01

    A continuing effort to develop a new thermal battery technology based on the Li(Si)/FeS2 electrochemical couple is reported. The results relate to the long shelf life requirement for thermal batteries designed by Sandia, and include topics relevant to leakage through the hermetic seal and accelerated aging experiments with materials new to the technology. Conclusions relevant to leakage through the hermetic seal are that the maximum leak rate must not exceed 1.8 x 10(-7) w, where w is the grams of Li(Si) contained by a battery, and that a bomb type leak test can be designed that is adequate for most Li(Si)/FeS2 batteries. Conclusions relevant to long term compatibility of new materials include the following: nickel is not compatible with the iron disulfide in the cathode; the CaSi2 additive used to suppress the initial voltage transient does not react or degrade during accelerated aging experiments, but the use of that material can lead to an increase in the variability of the activated lives, especially for long life batteries; Grafoil current collectors used with the cathode do not degrade in accelerated aging experiments.

  9. Fossilization processes in siliceous thermal springs: trends in preservation along thermal gradients

    NASA Technical Reports Server (NTRS)

    Cady, S. L.; Farmer, J. D.

    1996-01-01

    To enhance our ability to extract palaeobiological and palaeoenvironmental information from ancient thermal spring deposits, we have studied the processes responsible for the development and preservation of stromatolites in modern subaerial thermal spring systems in Yellowstone National Park (USA). We investigated specimens collected from silica-depositing thermal springs along the thermal gradient using petrographic techniques and scanning electron microscopy. Although it is known that thermophilic cyanobacteria control the morphogenesis of thermal spring stromatolites below 73 degrees C, we have found that biofilms which contain filamentous thermophiles contribute to the microstructural development of subaerial geyserites that occur along the inner rims of thermal spring pools and geyser effluents. Biofilms intermittently colonize the surfaces of subaerial geyserites and provide a favoured substrate for opaline silica precipitation. We have also found that the preservation of biotically produced microfabrics of thermal spring sinters reflects dynamic balances between rates of population growth, decomposition of organic matter, silica deposition and early diagenesis. Major trends in preservation of thermophilic organisms along the thermal gradient are defined by differences in the mode of fossilization, including replacement, encrustation and permineralization.

  10. Fossilization processes in siliceous thermal springs: trends in preservation along thermal gradients.

    PubMed

    Cady, S L; Farmer, J D

    1996-01-01

    To enhance our ability to extract palaeobiological and palaeoenvironmental information from ancient thermal spring deposits, we have studied the processes responsible for the development and preservation of stromatolites in modern subaerial thermal spring systems in Yellowstone National Park (USA). We investigated specimens collected from silica-depositing thermal springs along the thermal gradient using petrographic techniques and scanning electron microscopy. Although it is known that thermophilic cyanobacteria control the morphogenesis of thermal spring stromatolites below 73 degrees C, we have found that biofilms which contain filamentous thermophiles contribute to the microstructural development of subaerial geyserites that occur along the inner rims of thermal spring pools and geyser effluents. Biofilms intermittently colonize the surfaces of subaerial geyserites and provide a favoured substrate for opaline silica precipitation. We have also found that the preservation of biotically produced microfabrics of thermal spring sinters reflects dynamic balances between rates of population growth, decomposition of organic matter, silica deposition and early diagenesis. Major trends in preservation of thermophilic organisms along the thermal gradient are defined by differences in the mode of fossilization, including replacement, encrustation and permineralization.

  11. Emission of Polychlorinated Naphthalenes during Thermal Related Processes

    NASA Astrophysics Data System (ADS)

    Liu, Guorui; Zheng, Minghui; Du, Bing; Liu, Wenbin; Zhang, Bing; Xiao, Ke

    2010-05-01

    Due to the structural similarity of polychlorinated naphthalenes (PCNs) to those of dioxins, PCNs exhibit toxicological properties similar to dioxins (Olivero-Verbel et al., 2004). Based on their high toxicity, persistence, bioaccumulation, and long-distance transmission, PCNs were also selected as a candidate POP for the UN-ECE (United Nations Economic Commission for Europe) POP protocol (Lerche et al., 2002). In addition, some studies suggested that PCNs contributed a greater proportion of the dioxin-like activity than polychlorinated biphenyls (PCBs) and polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs) contributed in some locations (Kannan et al., 1998). However, the identification and quantitation for PCN sources are very scarce compared with PCDD/Fs. Understanding the emission levels and developing the emission inventory of PCNs is important for regulatory and source reduction purposes. In this study, several potential sources were preliminarily investigated for PCN release. Coking process (CP), iron ore sintering (IOS), and electric arc furnace steel making units (AF) were selected due to their huge activity level of industrial production in China. Municipal solid waste incineration (MSWI) and medical waste incineration (MWI) were also investigated because of the possible high concentration of PCNs in stack gas. Two plants were investigated for each thermal related process, except for MWI with one incinerator was investigated. The stack gas samples were collected by automatic isokinetic sampling system (Isostack Basic, TCR TECORA, Milan Italy). Isotope dilution high resolution gas chromatography coupled with high resolution mass spectrometry (HRGC/HRMS) technique was used for the identification and quantitation of PCN congeners. The concentrations of PCNs from the selected thermal processes were determined in this study. The average concentrations of total PCNs were 26 ng Nm-3 for CP, 65 ng Nm-3 for IOS, 720 ng Nm-3 for AF, 443 ng Nm-3 for MSWI, and

  12. Atmospheric emission of polychlorinated biphenyls from multiple industrial thermal processes.

    PubMed

    Liu, Guorui; Zheng, Minghui; Cai, Mingwei; Nie, Zhiqiang; Zhang, Bing; Liu, Wenbin; Du, Bing; Dong, Shujun; Hu, Jicheng; Xiao, Ke

    2013-03-01

    In this study, field measurements were conducted to estimate and characterize the atmospheric emission levels and profiles of polychlorinated biphenyls (PCBs) from multiple industrial thermal processes. The emission levels and profiles of PCBs from five types of thermal processes at twenty-three plants were studied and compared with eight processes reported in our previous studies. Correlation analysis was preformed to identify a marker congener for emission of ΣPCB. A significant correlation was observed between congener CB-118 and ΣPCB (R(2)=0.65 and p<0.01), which suggests that CB-118 is a good marker congener for emission of ΣPCB. The profiles of PCBs emitted from the thirteen thermal processes were compared, and this information could be used for studying source-receptor relationships and identifying the specific sources of PCBs. To prioritize the sources for control, the concentrations of PCBs from thirteen industrial thermal sources were compared. The PCB concentrations from secondary zinc smelting and thermal wire reclamation were about one to three order magnitude higher than those of other sources, which suggests that these two sources be given priority in PCB source control. Finally, the atmospheric emission factors of PCBs from the thirteen industrial sources were summarized, and these data will be useful for developing an integrated emission inventory of PCBs.

  13. Process for fabricating composite material having high thermal conductivity

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  14. Integrating Thermal Tools Into the Mechanical Design Process

    NASA Technical Reports Server (NTRS)

    Tsuyuki, Glenn T.; Siebes, Georg; Novak, Keith S.; Kinsella, Gary M.

    1999-01-01

    The intent of mechanical design is to deliver a hardware product that meets or exceeds customer expectations, while reducing cycle time and cost. To this end, an integrated mechanical design process enables the idea of parallel development (concurrent engineering). This represents a shift from the traditional mechanical design process. With such a concurrent process, there are significant issues that have to be identified and addressed before re-engineering the mechanical design process to facilitate concurrent engineering. These issues also assist in the integration and re-engineering of the thermal design sub-process since it resides within the entire mechanical design process. With these issues in mind, a thermal design sub-process can be re-defined in a manner that has a higher probability of acceptance, thus enabling an integrated mechanical design process. However, the actual implementation is not always problem-free. Experience in applying the thermal design sub-process to actual situations provides the evidence for improvement, but more importantly, for judging the viability and feasibility of the sub-process.

  15. Direct coupled microwave thermal processing for photovoltaic device fabrication

    NASA Astrophysics Data System (ADS)

    Guidici, D. C.

    A microwave thermal processing technology has been developed which reduces cycle time and energy requirements for solar cell manufacture through the direct coupling of a tuned microwave field to the material processed. The microwave processing is shown to be feasible for both junction formation and metallization sintering; cells produced have an efficiency of 8%. Diffusion throughput is satisfactory if multiple wafer processing (coin stacks) is used. Metallization sintering throughput is, however, limited by the single wafer process capability, and another form of applicator would be necessary to make microwave heating economically attractive for this process.

  16. Solar neutrinos and the influences of opacity, thermal instability, additional neutrino sources, and a central black hole on solar models

    NASA Technical Reports Server (NTRS)

    Stothers, R. B.; Ezer, D.

    1972-01-01

    Significant quantities that affect the internal structure of the sun are examined for factors that reduce the temperature near the sun's center. The four factors discussed are: opacity, central black hole, thermal instability, and additional neutrino sources.

  17. Process management using component thermal-hydraulic function classes

    DOEpatents

    Morman, James A.; Wei, Thomas Y. C.; Reifman, Jaques

    1999-01-01

    A process management expert system where following malfunctioning of a component, such as a pump, for determining system realignment procedures such as for by-passing the malfunctioning component with on-line speeds to maintain operation of the process at full or partial capacity or to provide safe shut down of the system while isolating the malfunctioning component. The expert system uses thermal-hydraulic function classes at the component level for analyzing unanticipated as well as anticipated component malfunctions to provide recommended sequences of operator actions. Each component is classified according to its thermal-hydraulic function, and the generic and component-specific characteristics for that function. Using the diagnosis of the malfunctioning component and its thermal hydraulic class, the expert system analysis is carried out using generic thermal-hydraulic first principles. One aspect of the invention employs a qualitative physics-based forward search directed primarily downstream from the malfunctioning component in combination with a subsequent backward search directed primarily upstream from the serviced component. Generic classes of components are defined in the knowledge base according to the three thermal-hydraulic functions of mass, momentum and energy transfer and are used to determine possible realignment of component configurations in response to thermal-hydraulic function imbalance caused by the malfunctioning component. Each realignment to a new configuration produces the accompanying sequence of recommended operator actions. All possible new configurations are examined and a prioritized list of acceptable solutions is produced.

  18. Process management using component thermal-hydraulic function classes

    DOEpatents

    Morman, J.A.; Wei, T.Y.C.; Reifman, J.

    1999-07-27

    A process management expert system where following malfunctioning of a component, such as a pump, for determining system realignment procedures such as for by-passing the malfunctioning component with on-line speeds to maintain operation of the process at full or partial capacity or to provide safe shut down of the system while isolating the malfunctioning component. The expert system uses thermal-hydraulic function classes at the component level for analyzing unanticipated as well as anticipated component malfunctions to provide recommended sequences of operator actions. Each component is classified according to its thermal-hydraulic function, and the generic and component-specific characteristics for that function. Using the diagnosis of the malfunctioning component and its thermal hydraulic class, the expert system analysis is carried out using generic thermal-hydraulic first principles. One aspect of the invention employs a qualitative physics-based forward search directed primarily downstream from the malfunctioning component in combination with a subsequent backward search directed primarily upstream from the serviced component. Generic classes of components are defined in the knowledge base according to the three thermal-hydraulic functions of mass, momentum and energy transfer and are used to determine possible realignment of component configurations in response to thermal-hydraulic function imbalance caused by the malfunctioning component. Each realignment to a new configuration produces the accompanying sequence of recommended operator actions. All possible new configurations are examined and a prioritized list of acceptable solutions is produced. 5 figs.

  19. Thermal acidization and recovery process for recovering viscous petroleum

    DOEpatents

    Poston, Robert S.

    1984-01-01

    A thermal acidization and recovery process for increasing production of heavy viscous petroleum crude oil and synthetic fuels from subterranean hydrocarbon formations containing clay particles creating adverse permeability effects is described. The method comprises injecting a thermal vapor stream through a well bore penetrating such formations to clean the formation face of hydrocarbonaceous materials which restrict the flow of fluids into the petroleum-bearing formation. Vaporized hydrogen chloride is then injected simultaneously to react with calcium and magnesium salts in the formation surrounding the bore hole to form water soluble chloride salts. Vaporized hydrogen fluoride is then injected simultaneously with its thermal vapor to dissolve water-sensitive clay particles thus increasing permeability. Thereafter, the thermal vapors are injected until the formation is sufficiently heated to permit increased recovery rates of the petroleum.

  20. A thermal microprobe fabricated with wafer-stage processing

    NASA Astrophysics Data System (ADS)

    Zhang, Yongxia; Zhang, Yanwei; Blaser, Juliana; Sriram, T. S.; Enver, Ahsan; Marcus, R. B.

    1998-05-01

    A thermal microprobe has been designed and built for high resolution temperature sensing. The thermal sensor is a thin-film thermocouple junction at the tip of an atomic force microprobe (AFM) silicon probe needle. Only wafer-stage processing steps are used for the fabrication. For high resolution temperature sensing it is essential that the junction be confined to a short distance at the AFM tip. This confinement is achieved by a controlled photoresist coating process. Experiment prototypes have been made with an Au/Pd junction confined to within 0.5 μm of the tip, with the two metals separated elsewhere by a thin insulating oxide layer. Processing begins with double-polished, n-type, 4 in. diameter, 300-μm-thick silicon wafers. Atomically sharp probe tips are formed by a combination of dry and wet chemical etching, and oxidation sharpening. The metal layers are sputtering deposited and the cantilevers are released by a combination of KOH and dry etching. A resistively heated calibration device was made for temperature calibration of the thermal microprobe over the temperature range 25-110 °C. Over this range the thermal outputs of two microprobes are 4.5 and 5.6 μV/K and is linear. Thermal and topographical images are also obtained from a heated tungsten thin film fuse.

  1. Nitrogen addition using a gas blow in an ESR process

    NASA Astrophysics Data System (ADS)

    Yamamoto, S.; Momoi, Y.; Kajikawa, K.

    2016-07-01

    A new nitrogen method for adding in an ESR process using nitrogen gas blown in through the electrode was investigated. Nitrogen gas blown through a center bore of the electrode enabled contact between the nitrogen gas and the molten steel directly underneath the electrode tip. A ɸ 145mm diameter, laboratory-sized PESR furnace was used for the study on the reaction kinetics. Also, we carried out a water-model experiment in order to check the injection depth of the gas blown in the slag. The water model showed that the gas did not reach the upper surface of the molten metal and flowed on the bottom surface of the electrode only. An EPMA was carried out for a droplet remaining on the tip of the electrode after melting. The molten steel from the tip of the electrode shows that nitrogen gas absorption occurred at the tip of the electrode. The mass transfer coefficient was around 1.0x10-2 cm/sec in the system. This value is almost the same as the coefficient at the molten steel free surface.

  2. Development of Processing Techniques for Advanced Thermal Protection Materials

    NASA Technical Reports Server (NTRS)

    Selvaduray, Guna; Cox, Michael; Srinivasan, Vijayakumar

    1997-01-01

    Thermal Protection Materials Branch (TPMB) has been involved in various research programs to improve the properties and structural integrity of the existing aerospace high temperature materials. Specimens from various research programs were brought into the analytical laboratory for the purpose of obtaining and refining the material characterization. The analytical laboratory in TPMB has many different instruments which were utilized to determine the physical and chemical characteristics of materials. Some of the instruments that were utilized by the SJSU students are: Scanning Electron Microscopy (SEM), Energy Dispersive X-ray analysis (EDX), X-ray Diffraction Spectrometer (XRD), Fourier Transform-Infrared Spectroscopy (FTIR), Ultra Violet Spectroscopy/Visible Spectroscopy (UV/VIS), Particle Size Analyzer (PSA), and Inductively Coupled Plasma Atomic Emission Spectrometer (ICP-AES). The above mentioned analytical instruments were utilized in the material characterization process of the specimens from research programs such as: aerogel ceramics (I) and (II), X-33 Blankets, ARC-Jet specimens, QUICFIX specimens and gas permeability of lightweight ceramic ablators. In addition to analytical instruments in the analytical laboratory at TPMB, there are several on-going experiments. One particular experiment allows the measurement of permeability of ceramic ablators. From these measurements, physical characteristics of the ceramic ablators can be derived.

  3. AE Monitoring and Analysis of HVOF Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Faisal, N. H.; Ahmed, R.; Reuben, R. L.; Allcock, B.

    2011-09-01

    This work presents an in situ monitoring of HVOF thermal spraying process through an acoustic emission (AE) technique in an industrial coating chamber. Single layer thermal spraying on substrate was carried out through slits. Continuous multilayer thermal spraying onto the sample without slit was also conducted. The AE was measured using a broadband piezoelectric AE sensor positioned on the back of the substrate. A mathematical model has been developed to determine the total kinetic energy of particles impacting the substrate through slits. Results of this work demonstrate that AE associated with particle impacts can be used for in situ monitoring of coating process. Results also show that the amplitude and AE energy is related to the spray gun transverse speed and the oxy-fuel pressure. The measured AE energy was found to vary with the number of particles impacting the substrate, determined using the mathematical model.

  4. Effect of experimental wood addition on hyporheic exchange and thermal dynamics in a losing meadow stream

    NASA Astrophysics Data System (ADS)

    Sawyer, Audrey H.; Cardenas, M. Bayani

    2012-10-01

    Stream restoration structures such as large wood can enhance shallow river-groundwater exchange, or hyporheic exchange, and alter temperature dynamics in restored reaches. We added and then removed channel-spanning logs in a second-order mountain meadow stream to test short-term impacts on hyporheic exchange, streambed temperatures, and surface water temperatures. Based on vertical seepage measurements and numerical simulations of hyporheic fluid and heat flow, large wood addition increased hyporheic exchange and altered streambed temperatures. In this losing stream, meter-scale hyporheic exchange cells formed beneath large wood. Upwelling pore water downstream of logs stabilized diel temperature cycles across <8% of the streambed, creating localized but potentially valuable thermal refuge. Exchange rates were <0.1% of channel discharge—too small to impact the range of diel temperature signals in surface water. However, the lag between downstream and upstream diel temperature signals was slightly greater with large wood, which may indicate that surface storage zones rather than hyporheic storage zones increased thermal retardation. Losing conditions limited the spatial extent and rates of hyporheic exchange near large wood. Impacts of large wood reintroduction on hyporheic exchange depend on ambient groundwater discharge or recharge, streambed permeability, channel Froude number, large wood blockage ratio, and large wood spacing. In many streams, large wood reintroduction may increase hyporheic habitat volume and complexity but may not increase exchange rates enough to alter surface water temperature or chemistry. Surface storage zones such as eddies and pools can still influence heat and solute retention in the channel.

  5. Structural, Thermal, Physical, Mechanical, and Barrier Properties of Chitosan Films with the Addition of Xanthan Gum.

    PubMed

    de Morais Lima, Maria; Carneiro, Lucia Cesar; Bianchini, Daniela; Dias, Alvaro Renato Guerra; Zavareze, Elessandra da Rosa; Prentice, Carlos; Moreira, Angelita da Silveira

    2017-03-01

    Films based on chitosan and xanthan gum were prepared using casting technique aiming to investigate the potential of these polymers as packaging materials. Six formulations of films were studied varying the proportion of chitosan and xanthan gum: 100:0 (chitosan:xanthan gum, w/w, C100XG0 film); 90:10 (chitosan:xanthan gum, w/w, C90XG10 film); 80:20 (chitosan:xanthan gum, w/w, C80XG20 film); 70:30 (chitosan:xanthan gum, w/w, C70XG30 film); 60:40 (chitosan:xanthan gum, w/w, C60XG40 film); and 50:50 (chitosan:xanthan gum, w/w, C50XG50 film). The total quantity of solids (chitosan and xanthan gum) in the filmogenic solution was 1.5 g per 100 mL of aqueous solution for all treatments, according to the proportion of each polymer. The films were evaluated by their functional groups, structural, thermal, morphological, physical, mechanical, and barrier properties. All films have presented endothermic peaks in the range of 122 to 175 °C and broad exothermic peaks above 200 °C, which were assigned to the melting temperature and thermal decomposition, respectively. These results demonstrated that films with xanthan gum have the highest Tm and Δm H. The films containing higher content of xanthan gum show also the highest tensile strength and the lowest elongation. Xanthan gum addition did not affect the water vapor permeability, solubility, and moisture of films. This set of data suggests the formation of chitosan-xanthan complexes in the films.

  6. Experimental research of solid waste drying in the process of thermal processing

    NASA Astrophysics Data System (ADS)

    Bukhmirov, V. V.; Kolibaba, O. B.; Gabitov, R. N.

    2015-10-01

    The convective drying process of municipal solid waste layer as a polydispersed multicomponent porous structure is studied. On the base of the experimental data criterial equations for calculating heat transfer and mass transfer processes in the layer, depending on the humidity of the material, the speed of the drying agent and the layer height are obtained. These solutions are used in the thermal design of reactors for the thermal processing of multicomponent organic waste.

  7. Optimization of solution-processed oligothiophene:fullerene based organic solar cells by using solvent additives.

    PubMed

    Schulz, Gisela L; Urdanpilleta, Marta; Fitzner, Roland; Brier, Eduard; Mena-Osteritz, Elena; Reinold, Egon; Bäuerle, Peter

    2013-01-01

    The optimization of solution-processed organic bulk-heterojunction solar cells with the acceptor-substituted quinquethiophene DCV5T-Bu 4 as donor in conjunction with PC61BM as acceptor is described. Power conversion efficiencies up to 3.0% and external quantum efficiencies up to 40% were obtained through the use of 1-chloronaphthalene as solvent additive in the fabrication of the photovoltaic devices. Furthermore, atomic force microscopy investigations of the photoactive layer gave insight into the distribution of donor and acceptor within the blend. The unique combination of solubility and thermal stability of DCV5T-Bu 4 also allows for fabrication of organic solar cells by vacuum deposition. Thus, we were able to perform a rare comparison of the device characteristics of the solution-processed DCV5T-Bu 4 :PC61BM solar cell with its vacuum-processed DCV5T-Bu 4 :C60 counterpart. Interestingly in this case, the efficiencies of the small-molecule organic solar cells prepared by using solution techniques are approaching those fabricated by using vacuum technology. This result is significant as vacuum-processed devices typically display much better performances in photovoltaic cells.

  8. Application of transfer functions to canned tuna fish thermal processing.

    PubMed

    Ansorena, M R; del Valle, C; Salvadori, V O

    2010-02-01

    Design and optimization of thermal processing of foods need accurate dynamic models to ensure safe and high quality food products. Transfer functions had been demonstrated to be a useful tool to predict thermal histories, especially under variable operating conditions. This work presents the development and experimental validation of a dynamic model (discrete transfer function) for the thermal processing of tuna fish in steam retorts. Transfer function coefficients were obtained numerically, using commercial software of finite elements (COMSOL Multiphysics) to solve the heat transfer balance. Dependence of transfer function coefficients on the characteristic dimensions of cylindrical containers (diameter and height) and on the sampling interval is reported. A simple equation, with two empirical parameters that depends on the container dimensions, represented the behavior of transfer function coefficients with very high accuracy. Experimental runs with different size containers and different external conditions (constant and variable retort temperature) were carried out to validate the developed methodology. Performance of the thermal process simulation was tested for predicting internal product temperature of the cold point and lethality and very satisfactory results were found. The developed methodology can play an important role in reducing the computational effort while guaranteeing accuracy by simplifying the calculus involved in the solution of heat balances with variable external conditions and emerges as a potential approach to the implementation of new food control strategies leading not only to more efficient processes but also to product quality and safety.

  9. Agricultural Mixed Waster Biorefinery Using Thermal Conversion Process

    SciTech Connect

    2006-08-01

    This Congressionally-mandated project is supporting efforts to develop a demonstration facility that will use the patented Thermal Conversion Process (TCP) to produce fuel, power and chemicals from poultry waste and agricultural wastes such as animal and vegetable grease and wastewater sludge.

  10. Patterning Multicomponent Polymer Thin Films via Dynamic Thermal Processing

    NASA Astrophysics Data System (ADS)

    Singh, Gurpreet

    Bottom-up patterning is gaining increased importance owing to the physical limitations and rising costs of top-down patterning. One example of bottom-up patterning is self-assembling polymer thin films. Although there are several pathways to facilitate polymer thin film self-assembly, this presentation will focus on dynamic thermal field based processes for patterning multicomponent polymer thin films. Dynamic thermal field processing is an attractive roll­to­roll (R2R) amenable directed self­assembly (DSA) method for molecular level organization of multicomponent polymer systems such as block copolymer thin films over large areas without requiring guiding templates. The talk will first outline how parameters such as magnitude of the temperature gradient, velocity of annealing, thermal expansion, and molecular weight of the polymer can be optimized to finely tune the morphology of the block copolymer thin films and also elucidate their associated physical mechanisms. The second part of the talk will outline application of dynamic thermal field processes for fabricating functional nanomaterials and discuss the recent advancements achieved using these processes.

  11. Evaluation of risk and benefit in thermal effusivity sensor for monitoring lubrication process in pharmaceutical product manufacturing.

    PubMed

    Uchiyama, Jumpei; Kato, Yoshiteru; Uemoto, Yoshifumi

    2014-08-01

    In the process design of tablet manufacturing, understanding and control of the lubrication process is important from various viewpoints. A detailed analysis of thermal effusivity data in the lubrication process was conducted in this study. In addition, we evaluated the risk and benefit in the lubrication process by a detailed investigation. It was found that monitoring of thermal effusivity detected mainly the physical change of bulk density, which was changed by dispersal of the lubricant and the coating powder particle by the lubricant. The monitoring of thermal effusivity was almost the monitoring of bulk density, thermal effusivity could have a high correlation with tablet hardness. Moreover, as thermal effusivity sensor could detect not only the change of the conventional bulk density but also the fractional change of thermal conductivity and thermal capacity, two-phase progress of lubrication process could be revealed. However, each contribution of density, thermal conductivity, or heat capacity to thermal effusivity has the risk of fluctuation by formulation. After carefully considering the change factor with the risk to be changed by formulation, thermal effusivity sensor can be a useful tool for monitoring as process analytical technology, estimating tablet hardness and investigating the detailed mechanism of the lubrication process.

  12. Surface etching and roughening in integrated processing of thermal oxides

    NASA Astrophysics Data System (ADS)

    Offenberg, M.; Liehr, M.; Rubloff, G. W.

    1991-04-01

    A multichamber UHV processing and analysis system has been used to study integrated thermal oxide processing, in which the final precleaning process and the thermal oxidation process are integrated by employing transfer of the wafers through ultraclean, inert ambients (purified, dry N2 and then ultrahigh vacuum). The Al-gate MOS capacitors show high breakdown fields (approximately 12 MV/cm) when a thin oxide passivation layer is present prior to oxidation, but low fields (less than 6 MV/cm) when the Si surface is initially oxygen free. This contrasting behavior is caused by the etching of Si surfaces which occurs at elevated temperature in the presence of trace concentration (approximately 100 ppb) of oxygen (e.g., 2 Si + O2 yields 2SiO2), leading to surface roughening and then field enhancement at asperities in the structure. Oxide surface passivation prevents etching and assures the dielectric integrity of the structure.

  13. Thermal stability improvements to the ESPaDOnS spectrograph with the addition of a thermal enclosure

    NASA Astrophysics Data System (ADS)

    Barrick, Gregory; Benedict, Tom; Moutou, Claire; Malo, Lison; White, John; Chene, André-Nicolas; Lundquist, Michael

    2016-08-01

    As part of GRACES (Gemini Remote Access to CFHT ESPaDOnS Spectrograph), a project to link the Gemini-North telescope to the ESPaDOnS (Echelle Polarimetric Device for the Observation of Stars) spectrograph at CFHT (Canada- France-Hawaii Telescope), the original thermal enclosure of the spectrograph needed to be modified. Although the modifications were slight, there was a significant possibility that the thermal stability of ESPaDOnS would be somewhat compromised. To eliminate this risk, a walk-in thermal enclosure was purchased and installed around the ESPaDOnS spectrograph as part of the GRACES project. The thermal impact of these modifications to the ESPaDOnS environment will be analyzed and the effect of the changes on the amplitude and behavior of the spectral drift for the ESPaDOnS and GRACES instruments will be examined. While the outer enclosure has reduced the extremes in thermal variation, this has not had a direct effect on the stability of the spectra.

  14. New structure and fabrication process for thermal-type microsensors

    NASA Astrophysics Data System (ADS)

    Ji-song, Han; Kadowaki, Tadashi; Sato, Kazuo; Shikida, Mitsuhiro

    2001-09-01

    We describe the structure and fabrication of a one- dimensionally arrayed high density thermal-type micro fingerprint sensor. To provide thermal isolation, we designed and fabricated two sets of insulation cavities for each heater element, one for reducing the heat-transfer from the heater to the substrate, and the other one for that of heat to the wiring. The first set of cavities were etched under each heater bridge, leaving an SiO2 diaphragm with the heater bridge on it, and laterally penetrating with the cavities of neighboring heater bridges. The second ones were etched at the both ends of each heater element, leaving a set of SiO2- wiring bridges. This SiO2-wiring bridge structure was used as a thermal isolator when performing a metal-film wiring. The wiring (an electrical feed-through) was formed by a lift-off method, and runs on the SiO2 insulation surface from the heater element to the bonding pad through the SiO2-wiring bridges. The fabricated sensor device was made on a (100) SOI (silicon-on-insulator) wafer. Each heater element was 5 X 17 X 50 (micrometer3) with a pitch of 80 micrometer. Because of its small thermal capacity and effective thermal isolation, the sensor element was very sensitive. When a 0.4- V/20-microsecond pulse-voltage was applied to the heater elements, their resistance reached a steady maximum value in about 4 to approximately 5 microseconds. This level of sensitivity will be useful in variety of thermal sensors, such as micro temperature sensors and micro flow sensors, in addition to the thermal-type fingerprint sensors.

  15. Phase stability of thermal barrier oxides based on t'-zirconia with trivalent oxide additions

    NASA Astrophysics Data System (ADS)

    Rebollo Franco, Noemi Rosa

    Zirconia stabilized with 7+/-1 wt.% addition of yttria (7YSZ) is widely used for thermal barrier coatings (TBC's) on actively cooled gas turbine components, selected partly because of its superior durability under thermal cyclic conditions. As deposited, 7YSZ occurs as a metastable single-phase tetragonal solid solution (t') that is thermodynamically stable against the deleterious transformation to monoclinic upon cooling. However, at high temperatures t' is driven to decompose diffusionally into an equilibrium mixture of high-Y cubic and low-Y tetragonal; the latter becomes transformable to monoclinic compromising the mechanical integrity of the system. This dissertation explores the effects of trivalent stabilizers, including Y, Sc and selected rare-earth oxides (REO's), on the phase stability of the resulting solid solutions in zirconia. The REO additions are of interest because they can potentially enhance the insulation efficiency on the coating allowing higher operating temperatures. However, understanding of their effects on phase stability and potentially on cyclic durability at the projected use temperature in next generation engines (1200-1400°C) is insufficient to guide the design of coatings with the desirable combination of lower thermal conductivity and acceptable durability. Sc was also investigated because of previous reports on the higher phase stability of materials doped with Sc, and Y served as the baseline. The experimental approach is based on powders synthesized by reverse co-precipitation of precursor solutions, usually compacted and then subjected to a variety of heat treatments, following their evolution by means of X-ray diffractometry, dilatometry, transmission electron microscopy and Raman spectroscopy. The use of powders facilitated the synthesis of a wider range of compositions that would not have been possible by coating deposition approaches, and because the synthesis occurs at low temperature, it also enabled the starting

  16. Method and apparatus for thermal processing of semiconductor substrates

    DOEpatents

    Griffiths, Stewart K.; Nilson, Robert H.; Mattson, Brad S.; Savas, Stephen E.

    2000-01-01

    An improved apparatus and method for thermal processing of semiconductor wafers. The apparatus and method provide the temperature stability and uniformity of a conventional batch furnace as well as the processing speed and reduced time-at-temperature of a lamp-heated rapid thermal processor (RTP). Individual wafers are rapidly inserted into and withdrawn from a furnace cavity held at a nearly constant and isothermal temperature. The speeds of insertion and withdrawal are sufficiently large to limit thermal stresses and thereby reduce or prevent plastic deformation of the wafer as it enters and leaves the furnace. By processing the semiconductor wafer in a substantially isothermal cavity, the wafer temperature and spatial uniformity of the wafer temperature can be ensured by measuring and controlling only temperatures of the cavity walls. Further, peak power requirements are very small compared to lamp-heated RTPs because the cavity temperature is not cycled and the thermal mass of the cavity is relatively large. Increased speeds of insertion and/or removal may also be used with non-isothermal furnaces.

  17. Method and apparatus for thermal processing of semiconductor substrates

    DOEpatents

    Griffiths, Stewart K.; Nilson, Robert H.; Mattson, Brad S.; Savas, Stephen E.

    2002-01-01

    An improved apparatus and method for thermal processing of semiconductor wafers. The apparatus and method provide the temperature stability and uniformity of a conventional batch furnace as well as the processing speed and reduced time-at-temperature of a lamp-heated rapid thermal processor (RTP). Individual wafers are rapidly inserted into and withdrawn from a furnace cavity held at a nearly constant and isothermal temperature. The speeds of insertion and withdrawal are sufficiently large to limit thermal stresses and thereby reduce or prevent plastic deformation of the wafer as it enters and leaves the furnace. By processing the semiconductor wafer in a substantially isothermal cavity, the wafer temperature and spatial uniformity of the wafer temperature can be ensured by measuring and controlling only temperatures of the cavity walls. Further, peak power requirements are very small compared to lamp-heated RTPs because the cavity temperature is not cycled and the thermal mass of the cavity is relatively large. Increased speeds of insertion and/or removal may also be used with non-isothermal furnaces.

  18. Thermal modeling of wafer-based precision glass molding process

    NASA Astrophysics Data System (ADS)

    Hu, Yang; Shen, Lianguan; Zhou, Jian; Li, Mujun

    2016-10-01

    Wafer based precision glass optics manufacturing has been an innovative approach for combining high accuracy with mass production. However, due to the small ratio of thickness and diameter of the glass wafer, deformation and residual stress would be induced for the nonuniform temperature distribution in the glass wafer after molding. Therefore, thermal modelling of the heating system in the wafer based precision glass molding (PGM) process is of great importance in optimizing the heating system and the technique of the process. The current paper deals with a transient thermal modelling of a self-developed heating system for wafer based PGM process. First, in order to investigate the effect of radiation from the surface and interior of the glass wafer, the thermal modeling is simulated with a discrete ordinates radiation model in the CFD software FLUENT. Temperature distribution of the glass wafer obtained from the simulations is then used to evaluate the performance of heating system and investigate some importance parameters in the model, such as interior and surface radiation in glass wafer, thermal contact conductance between glass wafer and molds, thickness to diameter ratio of glass wafer. Finally, structure modification in the molding chamber is raised to decrease the temperature gradient in the glass wafer and the effect is significant.

  19. Thermal imaging for assessment of electron-beam freeform fabrication (EBF3) additive manufacturing deposits

    NASA Astrophysics Data System (ADS)

    Zalameda, Joseph N.; Burke, Eric R.; Hafley, Robert A.; Taminger, Karen M.; Domack, Christopher S.; Brewer, Amy; Martin, Richard E.

    2013-05-01

    Additive manufacturing is a rapidly growing field where 3-dimensional parts can be produced layer by layer. NASA's electron beam freeform fabrication (EBF3) technology is being evaluated to manufacture metallic parts in a space environment. The benefits of EBF3 technology are weight savings to support space missions, rapid prototyping in a zero gravity environment, and improved vehicle readiness. The EBF3 system is composed of 3 main components: electron beam gun, multi-axis position system, and metallic wire feeder. The electron beam is used to melt the wire and the multi-axis positioning system is used to build the part layer by layer. To insure a quality deposit, a near infrared (NIR) camera is used to image the melt pool and solidification areas. This paper describes the calibration and application of a NIR camera for temperature measurement. In addition, image processing techniques are presented for deposit assessment metrics.

  20. Effect of thermal processing on the degradation, isomerization, and bioaccessibility of lycopene in tomato pulp.

    PubMed

    Colle, Ines; Lemmens, Lien; Van Buggenhout, Sandy; Van Loey, Ann; Hendrickx, Marc

    2010-01-01

    Thermal processing affects the nutritional value of food products. The nutritional value is not only determined by the content but also by the bioaccessibility of nutrients. The present study was performed to gain detailed insight into the influence of thermal processing on the degradation, isomerization, and bioaccessibility of lycopene isomers in tomato pulp, without adding any other ingredient. The bioaccessibility, which is defined as the fraction of the nutrient that can be released from the food matrix, was measured using an in vitro method. The results demonstrated the rather high thermal stability of lycopene. Although a treatment at 140 °C induced isomerization, the contribution of cis-lycopene to the total lycopene content remained small. Results also confirmed that thermal processing as such can improve the in vitro bioaccessibility of lycopene in tomato pulp, but the improvement was only significant upon treatments at temperatures of 130 and 140 °C. At such intense process conditions, one should be aware of the negative effect on other quality and nutrient parameters. Possibilities of thermal processing as such to improve the nutritional value of tomato pulp (without the addition of other ingredients) thus looks rather limited.

  1. Heat Flux Estimation of a Flame Thermal Spray Process Using a Thermally Thin Composite Calorimeter

    NASA Astrophysics Data System (ADS)

    Yi, Duo; Serio, Bruno; Lecler, Sylvain; Pfeiffer, Pierre; Costil, Sophie

    2016-12-01

    Temperature measurements take on prime importance in the field of the thermal spray coating since the temperature variation greatly affects the formation of splat morphology and also the coating properties and qualities. The evaluation of the heat flux is therefore essential since temperature variation comes from the energy transfer and conduction of the thermal system. The aim of this study is to estimate the heat flux of a flame thermal spray by solving an inverse heat conduction problem. Firstly, the substrate material and geometry are well designed so that the Biot number is small enough to conform to the lumped capacitance conditions. A lumped capacitance model of a substrate with its coating subjected to a uniform echelon heat flux is evaluated by solving a heat balance equation in the Laplace domain. Then, a thermally thin calorimeter is designed and the experimental thermogram is obtained by embedding a thin-wire micro-thermocouple onto the front and rear faces of the substrate. The forced convective heat transfer coefficient as well as the net incident heat flux density brought to the substrate during the thermal spray process are estimated. The theoretical composite surface temperature is compared to the experimental recording, the result showing a good agreement.

  2. Effect of natural phenolics on the thermal and processing behaviour of poly(3-hydroxybutyrate)

    NASA Astrophysics Data System (ADS)

    Auriemma, Maria; Piscitelli, Amodio; Pasquino, Rossana; Cerruti, Pierfrancesco; Angelini, Stefania; Scarinzi, Gennaro; Malinconico, Mario; Grizzuti, Nino

    2015-12-01

    Poly(3-hydroxybutyrate) (PHB) is a biodegradable polymer, whose applicability is limited by its relatively poor mechanical properties and narrow processing window. In this paper, different natural phenol-based additives, including tannic acid (TA), grape bagasse extract (EP), and a lignocellulosic biomass (LC) were used as thermal and processing stabilizers for PHB. The thermal stability of both neat and doped PHB samples was studied by rheology and calorimetry. The experimental results showed that neat PHB massively degrades and that the addition of phenol additives enhances the thermal stability of PHB, preserving the polymer molecular weight after processing. This finding was in agreement with the slower decay in viscosity observed through rheological tests. Physical and chemical interactions between polymer and additive were considered as key factors to interpret the experimental data. LC affected the melt crystallization kinetics of PHB enhancing crystallization upon cooling. This finding suggests that LC was a heterogeneous nucleating agent, potentially able to control the physical aging of PHB. The described results are of interest for the development of sustainable alternatives to synthetic polymer additives, by increasing the applicability of bio-based materials.

  3. The effect of DEB powder processing on thermal cell performance

    NASA Astrophysics Data System (ADS)

    Szwarc, R.; Walton, R. D.

    During the last twenty years, the system Ca/LiCl-KCl-CaCrO4/Fe has provided the basis for thermal batteries designed for military applications. In connection with greater performance demands, investigations are being conducted concerning the effect of catholyte processing on thermal cell performance. The catholyte layer is composed of three components including the depolarizer (D), CaCrO4, the electrolyte (E), LiCl-KCl eutectic, and the binder (B), finely divided SiO2. The catholyte layer or DEB pellets are produced by blending these components, fusing, pulverizing the cake, and hydrostatically pressing the powder into pellets. A description is given of ten powders which were prepared for the reported study. It was found that the procedure used in powder processing affects the capacity, but not its voltage. Increasing the prebake temperature for CaCrO4 from 400 to 600 C resulted in an increase in capacity.

  4. The Interdependence of Deformational and Thermal Processes in Mountain Belts

    PubMed

    Huerta; Royden; Hodges

    1996-08-02

    Crustal temperatures within collisional orogens are anomalously high compared with temperatures at comparable depths in stable continents, which is evidence of thermal processes that are fundamental to orogenesis. These temperatures can be explained by the redistribution of crust enriched in heat-producing elements through the accretion of crust from the down-going plate to the upper plate and surface erosion. With the use of geologically reasonable rates, the model results predict high temperatures (over 600°C) and inverted upper-plate geotherms (about 100°C over 20 kilometers) at shallow depths (20 to 40 kilometers) by 25 to 35 million years after collision. This study emphasizes the interdependence of deformational, surficial, and thermal processes.

  5. [Study on thermal unfolding process of trichosanthin by FTIR spectroscopy].

    PubMed

    Bian, W; Sun, S; Wong, R N; Zhou, Q; Hu, X

    2000-08-01

    Fourier-transform infared spectroscopy, combined with resolution-enhancement techniques including second-derivative spectroscopy, Fourier self-deconvolution and curvefitting technique, was used to investigate the thermally induced unfolding process of anti-HIV-I toxin protein trichosanthin. During heating from 25 degrees C to 85 degrees C, the peak of Amide I shifted to 1618 cm-1 while the secondary structural contents change with the temperature. Upon cooling the protein from 85 degrees C to 25 degrees C, the contour of the Amide I do not change. All these show that the thermal unfolding of trichosanthin is an irreversible intermolecular aggregation process between 25 degrees C and 85 degrees C. The changes of secondary structures with temperature suggest the presence of folding intermediates.

  6. Thermal fatigue and thermal shock in bedrock: An attempt to unravel the geomorphic processes and products

    NASA Astrophysics Data System (ADS)

    Hall, Kevin; Thorn, Colin E.

    2014-02-01

    Widespread acceptance in science at-large notwithstanding, the ability of thermal stresses to produce thermal fatigue (TF) and/or thermal shock (TS) in bedrock and coarse debris in the field is often doubted. Commonly called insolation weathering in geomorphology, the results of questionable laboratory experiments have led many geomorphologists to consider terrestrial temperatures to be inadequate to generate thermally induced stresses leading to rock failure; the exceptions are the action of fire or lightning. We comprehensively survey the general scientific literature on TF and TS while rigorously scrutinizing that relating to geomorphology. Findings indicate theoretical and experimental information is adequate to establish the feasibility of TF and TS in rock stemming from rock temperatures monitored in the field. While TS may exhibit fracture patterns that are uniquely diagnostic, those of TF lack any such attributes. It would appear unlikely that TF can prepare or weaken rock to increase the likelihood of TS. The question of whether widespread polygonal versus rectilinear cracking is diagnostic of TS is presently an open one as possible explanations invoke process(es) and/or host material(s) and, consequently, to assign palaeoenvironmental significance to such fracture patterns is premature at this time. Further geomorphological laboratory research into TF and TS is merited as sufficient theoretical underpinning already exists. However, laboratory experimentation needs to be much more rigorously defined and executed and is faced with significant hurdles if it is to be effectively linked to field observations.

  7. Supporting technology for enhanced oil recovery - EOR thermal processes

    SciTech Connect

    1995-03-01

    This report contains the results of efforts under the six tasks of the Eighth Amendment and Extension of Annex IV, Enhanced Oil Recovery Thermal Processes of the Venezuela/USA Agreement. The report is presented in sections and each section contains one or more reports prepared by various individuals or groups describing the results of efforts under each of the tasks. A statement of each task, taken from the agreement, is presented on the first page of each section.

  8. Fracture toughness of plasma-sprayed thermal barrier ceramics: Influence of processing, microstructure, and thermal aging

    DOE PAGES

    Dwivedi, Gopal; Viswanathan, Vaishak; Sampath, Sanjay; ...

    2014-06-09

    Fracture toughness has become one of the dominant design parameters that dictates the selection of materials and their microstructure to obtain durable thermal barrier coatings (TBCs). Much progress has been made in characterizing the fracture toughness of relevant TBC compositions in bulk form, and it has become apparent that this property is significantly affected by process-induced microstructural defects. In this investigation, a systematic study of the influence of coating microstructure on the fracture toughness of atmospheric plasma sprayed (APS) TBCs has been carried out. Yttria partially stabilized zirconia (YSZ) coatings were fabricated under different spray process conditions inducing different levelsmore » of porosity and interfacial defects. Fracture toughness was measured on free standing coatings in as-processed and thermally aged conditions using the double torsion technique. Results indicate significant variance in fracture toughness among coatings with different microstructures including changes induced by thermal aging. Comparative studies were also conducted on an alternative TBC composition, Gd2Zr2O7 (GDZ), which as anticipated shows significantly lower fracture toughness compared to YSZ. Furthermore, the results from these studies not only point towards a need for process and microstructure optimization for enhanced TBC performance but also a framework for establishing performance metrics for promising new TBC compositions.« less

  9. Fracture toughness of plasma-sprayed thermal barrier ceramics: Influence of processing, microstructure, and thermal aging

    SciTech Connect

    Dwivedi, Gopal; Viswanathan, Vaishak; Sampath, Sanjay; Shyam, Amit; Lara-Curzio, Edgar

    2014-06-09

    Fracture toughness has become one of the dominant design parameters that dictates the selection of materials and their microstructure to obtain durable thermal barrier coatings (TBCs). Much progress has been made in characterizing the fracture toughness of relevant TBC compositions in bulk form, and it has become apparent that this property is significantly affected by process-induced microstructural defects. In this investigation, a systematic study of the influence of coating microstructure on the fracture toughness of atmospheric plasma sprayed (APS) TBCs has been carried out. Yttria partially stabilized zirconia (YSZ) coatings were fabricated under different spray process conditions inducing different levels of porosity and interfacial defects. Fracture toughness was measured on free standing coatings in as-processed and thermally aged conditions using the double torsion technique. Results indicate significant variance in fracture toughness among coatings with different microstructures including changes induced by thermal aging. Comparative studies were also conducted on an alternative TBC composition, Gd2Zr2O7 (GDZ), which as anticipated shows significantly lower fracture toughness compared to YSZ. Furthermore, the results from these studies not only point towards a need for process and microstructure optimization for enhanced TBC performance but also a framework for establishing performance metrics for promising new TBC compositions.

  10. Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

    NASA Astrophysics Data System (ADS)

    Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

    2017-03-01

    Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

  11. Modeling the thermal properties and processing of composite materials

    SciTech Connect

    Pitchumani, R.

    1992-01-01

    The manufacture of partially cured, thermoset matrix composite systems is modeled. A generalized analysis, applicable to almost all the fiber-resin systems encountered in practice, is carried out in terms of four key dimensionless groups formed of the process and the product parameters - (1) the Damkohler number (K(sub o)) which is a relative measure of the conduction and the reaction time scales, (2) the dimensionless activation energy (E(sub o)), (3) the adiabatic reaction temperature (B(sub o)) which represents the temperature rise potential in the composite due to the heat of the cure reaction, and (4) the Biot number (B(sub i)) which characterizes the post-cure convective cooling of the composite product. Optimal cure cycles which yield a homogeneous cure in the composite, are obtained as a function of the dimensionless parameters. Design plots for the optimal cure temperature and duration are presented. Their use in practical situations is illustrated in the context of a commercially available graphite-epoxy prepreg from Hercules, which is widely used in the aerospace industry. The thermal properties of the composite namely, the transient thermal diffusivity and the steady state thermal conductivity, are essential parameters in the process modeling studies, as well for the design of composite materials for several high temperature applications. Transient heat conduction in fibrous composites is investigated with the aim of devising a criterion for the validity of the analysis of composite materials as homogeneous media having the effective thermal properties. A homogeneity criterion based on the composite thickness is derived in terms of the fiber volume fraction and the fiber diameter. The criterion, which is the first of its kind for fibrous composites, is valid in the practical range of composite parameters. An analytical means for evaluating the effective thermal diffusivity is also presented.

  12. A Controlled Agitation Process for Improving Quality of Canned Green Beans during Agitation Thermal Processing.

    PubMed

    Singh, Anika; Pratap Singh, Anubhav; Ramaswamy, Hosahalli S

    2016-06-01

    This work introduces the concept of a controlled agitation thermal process to reduce quality damage in liquid-particulate products during agitation thermal processing. Reciprocating agitation thermal processing (RA-TP) was used as the agitation thermal process. In order to reduce the impact of agitation, a new concept of "stopping agitations after sufficient development of cold-spot temperature" was proposed. Green beans were processed in No. 2 (307×409) cans filled with liquids of various consistency (0% to 2% CMC) at various frequencies (1 to 3 Hz) of RA-TP using a full-factorial design and heat penetration results were collected. Corresponding operator's process time to impart a 10-min process lethality (Fo ) and agitation time (AT) were calculated using heat penetration results. Accordingly, products were processed again by stopping agitations as per 3 agitation regimes, namely; full time agitation, equilibration time agitation, and partial time agitation. Processed products were photographed and tested for visual quality, color, texture, breakage of green beans, turbidity, and percentage of insoluble solids in can liquid. Results showed that stopping agitations after sufficient development of cold-spot temperatures is an effective way of reducing product damages caused by agitation (for example, breakage of beans and its leaching into liquid). Agitations till one-log temperature difference gave best color, texture and visual product quality for low-viscosity liquid-particulate mixture and extended agitations till equilibration time was best for high-viscosity products. Thus, it was shown that a controlled agitation thermal process is more effective in obtaining high product quality as compared to a regular agitation thermal process.

  13. Advanced Reactors Thermal Energy Transport for Process Industries

    SciTech Connect

    P. Sabharwall; S.J. Yoon; M.G. McKellar; C. Stoots; George Griffith

    2014-07-01

    The operation temperature of advanced nuclear reactors is generally higher than commercial light water reactors and thermal energy from advanced nuclear reactor can be used for various purposes such as liquid fuel production, district heating, desalination, hydrogen production, and other process heat applications, etc. Some of the major technology challenges that must be overcome before the advanced reactors could be licensed on the reactor side are qualification of next generation of nuclear fuel, materials that can withstand higher temperature, improvement in power cycle thermal efficiency by going to combined cycles, SCO2 cycles, successful demonstration of advanced compact heat exchangers in the prototypical conditions, and from the process side application the challenge is to transport the thermal energy from the reactor to the process plant with maximum efficiency (i.e., with minimum temperature drop). The main focus of this study is on doing a parametric study of efficient heat transport system, with different coolants (mainly, water, He, and molten salts) to determine maximum possible distance that can be achieved.

  14. Primary explosives: electrostatic discharge initiation, additive effect and its relation to thermal and explosive characteristics.

    PubMed

    Talawar, M B; Agrawal, A P; Anniyappan, M; Wani, D S; Bansode, M K; Gore, G M

    2006-09-21

    All explosives, under all conditions must be considered vulnerable to generation, accumulation and discharge of static charge. The low energy static hazards of the order as low as 2-3 mJ need to be guarded against in case of highly sensitive compounds namely primary explosives. The hazard is normally associated with manufacturing and filling operations due to discharge of static charge accumulated on a person supplying energy up to 20 mJ. To reduce the risk associated with static initiation hazard in the processing and handling of the explosives, the electrostatic sensitivity tests can provide an important input regarding electrostatic hazards. This paper presents electrostatic sensitivity data in terms of zero ignition probability data (E(SE0)) of some of the initiatory explosives such as nickel/cobalt hydrazinium nitrate, silver azide, lead azide and mercury salt of 5-nitro tetrazole. Similar data has also been presented for samples coated with polyvinyl pyrrolidone to study its effect on electrostatic sensitivity. The electrostatic spark sensitivity of some conventional and novel made to explain the increased spark sensitivity behavior on the basis of the possible primary explosives has been studied. The electrostatic spark sensitivity of primary explosives decreased in the order of AgN3 = NHN > PbN6 > MNT > CoHN > BNCP. A possible correlation of spark energy with approximation and assumption has been drawn with thermal, detonation and mechanical properties. The polyvinyl pyrrolidone coated samples followed the same order but interestingly with increased spark sensitivity. An attempt has been reasoning of dielectric nature of the materials or exothermic effects of decomposition products of PVP. The present work also reports the electrostatic spark sensitivity of cap compositions.

  15. Additional thermal fatigue data on nickel- and cobalt-base superalloys, part 1

    NASA Technical Reports Server (NTRS)

    Howes, M. A. H.

    1973-01-01

    The fluidized bed technique was used to measure the relative thermal fatigue resistance of twenty-one superalloys. Among the thirty-six variations of composition, solidification method, and surface protection the cycles to cracking differed by two to three orders of magnitude. Some alloys suffered serious weight losses and oxidation. Thermal fatigue data, oxidation, and dimensional changes are reported. The types of superalloys are identified.

  16. Modeling skin thermal pain sensation: Role of non-Fourier thermal behavior in transduction process of nociceptor.

    PubMed

    Xu, F; Lin, M; Lu, T J

    2010-05-01

    Skin thermal pain is one of the most common phenomena in human daily life (e.g. contact with hot substances) and in clinical thermal therapies (e.g. laser assisted diseased skin ablation), where the thermal behavior in skin tissue is the critical process. However, the underlying physical and neural mechanisms of skin thermal pain are not clearly understood, and there are few attempts to model it. Besides, due to the "lengthy" thermal relaxation time in biological tissue, non-Fourier thermal behavior has been experimentally observed, attracting increasingly attention to this phenomenon. In this paper, a new thermal-neural model was developed in order to investigate the possible role of non-Fourier thermal behavior in the transduction process of skin thermal pain sensation. In the model, the non-Fourier thermal behavior of skin tissue was coupled to the neural response of the nociceptor (special receptor for pain sensation). The results demonstrated that the predicted thermal-neural responses of nociceptors from different bioheat transfer models can deviate substantially under constant surface temperature heating, implying that the non-Fourier thermal feature may play an important role in the nociceptor transduction process of skin thermal pain.

  17. Processing-thermal conductivity relationships in MGO-pyrochlore composite inert matrix materials

    NASA Astrophysics Data System (ADS)

    Yates, Samantha J.

    2009-12-01

    conductivity to decrease from 23 Wm-1K-1 to 20 Wm-1K-1 at 373 K. However, the thermal conductivity of the composites is found to be independent of microstructure after ˜1000 K. The thermal conductivity of the 70 vol% MgO-30 vol% Nd 2Zr2O7 composites is ˜7 Wm-1K -1 at 1273 K, which is virtually the same thermal conductivity as pure MgO at 1273 K. Quantification of the amount of batch-to-batch variation in the thermal conductivity is investigated on one of the four composite processing methods since the processing method is found to affect the sample-to-sample variation between composites from the same batch of powder. Ball milling produces the most consistent microstructures with the highest average thermal conductivity, therefore two additional batches of ball milled composite powder are synthesized and composites are fabricated. Composite characterization shows that there is little variation between the microstructures of the composites fabricated from each batch of the ball milled composite powder, resulting in a combined average thermal conductivity of 24.0 +/- 0.6 Wm-1K -1 at 373 K and 6.8 +/- 0.2 Wm-1K-1 at 1273 K. Thus, ball milling is shown to produce IM composites with a consistent and predictable thermal conductivity.

  18. Advanced retorting, microwave assisted thermal sterilization (MATS), and pressure assisted thermal sterilization (PATS) to process meat products.

    PubMed

    Barbosa-Cánovas, Gustavo V; Medina-Meza, Ilce; Candoğan, Kezban; Bermúdez-Aguirre, Daniela

    2014-11-01

    Conventional thermal processes have been very reliable in offering safe sterilized meat products, but some of those products are of questionable overall quality. Flavor, aroma, and texture, among other attributes, are significantly affected during such processes. To improve those quality attributes, alternative approaches to sterilizing meat and meat products have been explored in the last few years. Most of the new strategies for sterilizing meat products rely on using thermal approaches, but in a more efficient way than in conventional methods. Some of these emerging technologies have proven to be reliable and have been formally approved by regulatory agencies such as the FDA. Additional work needs to be done in order for these technologies to be fully adopted by the food industry and to optimize their use. Some of these emerging technologies for sterilizing meat include pressure assisted thermal sterilization (PATS), microwaves, and advanced retorting. This review deals with fundamental and applied aspects of these new and very promising approaches to sterilization of meat products.

  19. Thermal and non-thermal processing of apple cider: storage quality under equivalent process conditions

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Three processing techniques: heat, pulsed electric field (PEF) and ultraviolet light (UV) were optimized to achieve a similar 6 log reduction of inoculated Escherichia coli K12 in apple cider. PEF treatment at 23 kV/cm for a total treatment time of 150 us at 48C, UV exposure for 51 s at 15C and heat...

  20. Development of the laser absorption radiation thermometry technique to measure thermal diffusivity in addition to temperature

    NASA Astrophysics Data System (ADS)

    Levick, Andrew; Lobato, Killian; Edwards, Gordon

    2003-01-01

    A comparative technique based on photothermal radiometry has been developed to measure thermal diffusivity of semi-infinite targets with arbitrary geometry. The technique exploits the principle that the frequency response of the temperature modulation induced by a periodic modulated heating source (in this case a laser spot) scales with thermal diffusivity. To demonstrate this technique, a photothermal radiometer has been developed, which detects modulated thermal radiance at a wavelength of 2 μm due to a small temperature modulation induced on the target surface by a modulated erbium fiber laser of power 1 W. Two frequency responses were measured for platinum and oxidized Inconel 600 targets (the frequency response is a scan of the amplitude of the modulated thermal radiance over laser modulation frequency). Scaling the two responses with respect to frequency gives a ratio of thermal diffusivities Dplatinum/DInconel of 4.45(33) which compares with a literature value of 4.46(50). The aim is to combine this technique with laser absorption radiation thermometry to produce multithermal property instrument for measuring "industrial" targets.

  1. Pulse Thermal Processing for Low Thermal Budget Integration of IGZO Thin Film Transistors

    SciTech Connect

    Noh, Joo Hyon; Joshi, Pooran C.; Kuruganti, Teja; Rack, Philip D.

    2014-11-26

    Pulse thermal processing (PTP) has been explored for low thermal budget integration of indium gallium zinc oxide (IGZO) thin film transistors (TFTs). The IGZO TFTs are exposed to a broadband (0.2-1.4 m) arc lamp radiation spectrum with 100 pulses of 1 msec pulse width. The impact of radiant exposure power on the TFT performance was analyzed in terms of the switching characteristics and bias stress reliability characteristics, respectively. The PTP treated IGZO TFTs with power density of 3.95 kW/cm2 and 0.1 sec total irradiation time showed comparable switching properties, at significantly lower thermal budget, to furnace annealed IGZO TFT. The typical field effect mobility FE, threshold voltage VT, and sub-threshold gate swing S.S were calculated to be 7.8 cm2/ V s, 8.1 V, and 0.22 V/ decade, respectively. The observed performance shows promise for low thermal budget TFT integration on flexible substrates exploiting the large-area, scalable PTP technology.

  2. Pulse Thermal Processing for Low Thermal Budget Integration of IGZO Thin Film Transistors

    DOE PAGES

    Noh, Joo Hyon; Joshi, Pooran C.; Kuruganti, Teja; ...

    2014-11-26

    Pulse thermal processing (PTP) has been explored for low thermal budget integration of indium gallium zinc oxide (IGZO) thin film transistors (TFTs). The IGZO TFTs are exposed to a broadband (0.2-1.4 m) arc lamp radiation spectrum with 100 pulses of 1 msec pulse width. The impact of radiant exposure power on the TFT performance was analyzed in terms of the switching characteristics and bias stress reliability characteristics, respectively. The PTP treated IGZO TFTs with power density of 3.95 kW/cm2 and 0.1 sec total irradiation time showed comparable switching properties, at significantly lower thermal budget, to furnace annealed IGZO TFT. Themore » typical field effect mobility FE, threshold voltage VT, and sub-threshold gate swing S.S were calculated to be 7.8 cm2/ V s, 8.1 V, and 0.22 V/ decade, respectively. The observed performance shows promise for low thermal budget TFT integration on flexible substrates exploiting the large-area, scalable PTP technology.« less

  3. Modeling of thermal processes in waveguide tracts induction soldering

    NASA Astrophysics Data System (ADS)

    Murygin, A. V.; Tynchenko, V. S.; Laptenok, V. D.; Emilova, O. A.; Seregin, Yu N.

    2017-02-01

    The problem solving of the induction heating models development, which describe the heating of the separate structural assembly components of the waveguide path and product generally, is presented in this paper. Proposed mathematical models are based on the thermodynamics equation and on the heat balance law. The system of the heating process mathematical models, such as surge tube and flange heating, and the mathematical model of the energy distribution are presented. During the modeling process with Matlab system by using mathematical models graphs of the tube, flange and coupling heating were obtained. These design charts are confirmed by the results of the experimental study. During the experimental studies pyrometers for temperature control and a video camera for visual control of the process parameters were used. On the basis of obtained models the induction soldering process features analysis is carried out and the need of its automation by the using of the information control systems for thermal management between the connection elements is revealed.

  4. Impact of pulse thermal processing on the properties of inkjet printed metal and flexible sensors

    DOE PAGES

    Joshi, Pooran C.; Kuruganti, Teja; Killough, Stephen M.

    2015-03-11

    In this paper, we report on the low temperature processing of environmental sensors employing pulse thermal processing (PTP) technique to define a path toward flexible sensor technology on plastic, paper, and fabric substrates. Inkjet printing and pulse thermal processing technique were used to realize mask-less, additive integration of low-cost sensors on polymeric substrates with specific focus on temperature, humidity, and strain sensors. The printed metal line performance was evaluated in terms of the electrical conductivity characteristics as a function of post-deposition thermal processing conditions. The PTP processed Ag metal lines exhibited high conductivity with metal sheet resistance values below 100more » mΩ/{whitesquare} using a pulse width as short as 250 μs. The flexible temperature and relative humidity sensors were defined on flexible polyimide substrates by direct printing of Ag metal structures. The printed resistive temperature sensor and capacitive humidity sensor were characterized for their sensitivity with focus on future smart-building applications. Strain gauges were printed on polyimide substrate to determine the mechanical properties of the silver nanoparticle films. Finally, the observed electrical properties of the printed metal lines and the sensitivity of the flexible sensors show promise for the realization of a high performance print-on-demand technology exploiting low thermal-budget PTP technique.« less

  5. Impact of pulse thermal processing on the properties of inkjet printed metal and flexible sensors

    SciTech Connect

    Joshi, Pooran C.; Kuruganti, Teja; Killough, Stephen M.

    2015-03-11

    In this paper, we report on the low temperature processing of environmental sensors employing pulse thermal processing (PTP) technique to define a path toward flexible sensor technology on plastic, paper, and fabric substrates. Inkjet printing and pulse thermal processing technique were used to realize mask-less, additive integration of low-cost sensors on polymeric substrates with specific focus on temperature, humidity, and strain sensors. The printed metal line performance was evaluated in terms of the electrical conductivity characteristics as a function of post-deposition thermal processing conditions. The PTP processed Ag metal lines exhibited high conductivity with metal sheet resistance values below 100 mΩ/{whitesquare} using a pulse width as short as 250 μs. The flexible temperature and relative humidity sensors were defined on flexible polyimide substrates by direct printing of Ag metal structures. The printed resistive temperature sensor and capacitive humidity sensor were characterized for their sensitivity with focus on future smart-building applications. Strain gauges were printed on polyimide substrate to determine the mechanical properties of the silver nanoparticle films. Finally, the observed electrical properties of the printed metal lines and the sensitivity of the flexible sensors show promise for the realization of a high performance print-on-demand technology exploiting low thermal-budget PTP technique.

  6. Flame retardancy and thermal stability of polyurethane foam composites containing carbon additives

    NASA Astrophysics Data System (ADS)

    Lee, Pyoung-Chan; Kim, Bo-Ram; Jeoung, Sun Kyoung; Lee, Geesoo; Han, San Wook; Kim, Hyunchul; Lee, Ki-Dong; Han, Joo-Kwon

    2016-03-01

    Polyurethane (PU) is an important class of polymers that have wide application in a number of different industrial sectors. The goal of this work was the synthesis of flame-retarded PU foam with expandable graphite (EG) or commercial graphene. The flame retardancy and thermal stability of the foams has been studied through cone calorimeter analysis, the limited oxygen index and thermal conductivity. The presence of expandable graphite brings an improvement in fire behavior. In particular, the limited oxygen index increases in a linear way and the highest limited oxygen index values are obtained for EG-PU foams. The results from the cone calorimeter are in agreement with those of oxygen index; EG filled foams show a considerable decrease of maximum-heat release rate (M-HRR) with respect to unfilled foams. The results of thermal conductivity show that an increase in expandable graphite amount in PU foams lead to an increased conductivity.

  7. Wide-Area Thermal Processing of Light-Emitting Materials

    SciTech Connect

    Duty, C.; Quick, N.

    2011-09-30

    Silicon carbide based materials and devices have been successfully exploited for diverse electronic applications. However, they have not achieved the same success as Si technologies due to higher material cost and higher processing temperatures required for device development. Traditionally, SiC is not considered for optoelectronic applications because it has an indirect bandgap. However, AppliCote Associates, LLC has developed a laser-based doping process which enables light emission in SiC through the creation of embedded p-n junctions. AppliCote laser irradiation of silicon carbide allows two different interaction mechanisms: (1) Laser conversion or induced phase transformation which creates carbon rich regions that have conductive properties. These conductive regions are required for interconnection to the light emitting semiconducting region. (2) Laser doping which injects external dopant atoms into the substrate that introduces deep level transition states that emit light when electrically excited. The current collaboration with AppliCote has focused on the evaluation of ORNL's unique Pulse Thermal Processing (PTP) technique as a replacement for laser processing. Compared to laser processing, Pulse Thermal Processing can deliver similar energy intensities (20-50 kW/cm2) over a much larger area (up to 1,000 cm2) at a lower cost and much higher throughput. The main findings of our investigation; which are significant for the realization of SiC based optoelectronic devices, are as follows: (1) The PTP technique is effective in low thermal budget activation of dopants in SiC similar to the laser technique. The surface electrical conductivity of the SiC samples improved by about three orders of magnitude as a result of PTP processing which is significant for charge injection in the devices; (2) The surface composition of the SiC film can be modified by the PTP technique to create a carbon-rich surface (increased local C:Si ratio from 1:1 to 2.9:1). This is

  8. 15 CFR 713.4 - Advance declaration requirements for additionally planned production, processing, or consumption...

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... INDUSTRY AND SECURITY, DEPARTMENT OF COMMERCE CHEMICAL WEAPONS CONVENTION REGULATIONS ACTIVITIES INVOLVING SCHEDULE 2 CHEMICALS § 713.4 Advance declaration requirements for additionally planned production... additionally planned production, processing, or consumption of Schedule 2 chemicals. 713.4 Section...

  9. 15 CFR 713.4 - Advance declaration requirements for additionally planned production, processing, or consumption...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... INDUSTRY AND SECURITY, DEPARTMENT OF COMMERCE CHEMICAL WEAPONS CONVENTION REGULATIONS ACTIVITIES INVOLVING SCHEDULE 2 CHEMICALS § 713.4 Advance declaration requirements for additionally planned production... additionally planned production, processing, or consumption of Schedule 2 chemicals. 713.4 Section...

  10. 15 CFR 713.4 - Advance declaration requirements for additionally planned production, processing, or consumption...

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... INDUSTRY AND SECURITY, DEPARTMENT OF COMMERCE CHEMICAL WEAPONS CONVENTION REGULATIONS ACTIVITIES INVOLVING SCHEDULE 2 CHEMICALS § 713.4 Advance declaration requirements for additionally planned production... additionally planned production, processing, or consumption of Schedule 2 chemicals. 713.4 Section...

  11. 15 CFR 713.4 - Advance declaration requirements for additionally planned production, processing, or consumption...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... INDUSTRY AND SECURITY, DEPARTMENT OF COMMERCE CHEMICAL WEAPONS CONVENTION REGULATIONS ACTIVITIES INVOLVING SCHEDULE 2 CHEMICALS § 713.4 Advance declaration requirements for additionally planned production... additionally planned production, processing, or consumption of Schedule 2 chemicals. 713.4 Section...

  12. Process, properties, and environmental response of plasma sprayed thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Novak, Richard C.

    1995-01-01

    Experimental results are shown which demonstrate that the properties of plasma sprayed fully stabilized zirconia are strongly influenced by the process parameters. Properties of the coatings in the as-sprayed condition are shown to be additionally influenced by environmental exposure. This behavior is dependent on raw material considerations and processing conditions as well as exposure time and temperature. Process control methodology is described which can take into consideration these complex interactions and help to produce thermal barrier coatings in a cost effective way while meeting coating technical requirements.

  13. Process, properties and environmental response of plasma sprayed thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Novak, R. C.

    1995-01-01

    Experimental results are shown which demonstrate that the properties of plasma sprayed fully stabilized zirconia are strongly influenced by the process parameters. Properties of the coatings in the as-sprayed condition are shown to be additionally influenced by environmental exposure. This behavior is dependent on raw material considerations and processing conditions as well as exposure time and temperature. Process control methodology is described which can take into consideration these complex interactions and help to produce thermal barrier coatings in a cost effective way while meeting coating technical requirements.

  14. Controlled rejuvenation of amorphous metals with thermal processing.

    PubMed

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-05-26

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr(55)Al(10)Ni(5)Cu(30) bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1T(g), followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing.

  15. Understanding the decisive thermal processes in laser sintering of polyamide 12

    NASA Astrophysics Data System (ADS)

    Wegner, Andreas; Witt, Gerd

    2015-05-01

    Due to the advancements during the last decade, the laser sintering process has achieved a high technical level, which allows parts being used for Rapid Manufacturing applications. However, the processes still show a poor reproducibility of part quality. Furthermore, process interruptions or defective parts still occur regularly. The know-how and expertise needed to avoid these kind of problems is still insufficient. The temperature increase in the powder bed during laser exposure is the driving force in laser sintering of plastics. The resulting part properties strongly depend on the interaction of melt temperature and melt viscosity caused by the laser power input in the powder bed. Additionally, cooling conditions and temperature gradients in the powder bed significantly influence the accuracy and especially the warpage of parts. However, literature provides only little information on these decisive thermal processes. Therefore, additional information is necessary to improve process understanding as well as part properties in laser sintering. In a first approach, a high-speed thermal imaging system is implemented into a LS-machine in order to measure the melt temperatures during and after laser exposure as a function of different process parameters. The measured data show significant correlations between temperatures and part properties. It turns out that especially the melt temperature after laser exposure has a strong influence on the resulting part properties. In a second approach, detailed measurements of temperature distributions within the powder bed are performed while using wireless temperature sensors. In addition, the influence of different heater parameter settings on the cooling conditions is investigated by using a new Advanced Temperature Guiding system with 15 single heater cycles. The results of the study lead to an enhanced understanding of the thermal processes in laser sintering and enable a significant improvement of processing conditions.

  16. Thermally stable booster explosive and process for manufacture

    DOEpatents

    Quinlin, William T.; Thorpe, Raymond; Lightfoot, James M.

    2006-03-21

    A thermally stable booster explosive and process for the manufacture of the explosive. The product explosive is 2,4,7,9-tetranitro-10H-benzo[4,5]furo[3,2-b]indole (TNBFI). A reactant/solvent such as n-methylpyrrolidone (NMP) or dimethyl formamide (DMF) is made slightly basic. The solution is heated to reduce the water content. The solution is cooled and hexanitrostilbene is added. The solution is heated to a predetermined temperature for a specific time period, cooled, and the product is collected by filtration.

  17. Method for thermal processing alumina-enriched spinel single crystals

    DOEpatents

    Jantzen, Carol M.

    1995-01-01

    A process for age-hardening alumina-rich magnesium aluminum spinel to obtain the desired combination of characteristics of hardness, clarity, flexural strength and toughness comprises selection of the time-temperature pair for isothermal heating followed by quenching. The time-temperature pair is selected from the region wherein the precipitate groups have the characteristics sought. The single crystal spinel is isothermally heated and will, if heated long enough pass from its single phase through two pre-precipitates and two metastable precipitates to a stable secondary phase precipitate within the spinel matrix. Quenching is done slowly at first to avoid thermal shock, then rapidly.

  18. Method for thermal processing alumina-enriched spinel single crystals

    DOEpatents

    Jantzen, C.M.

    1995-05-09

    A process for age-hardening alumina-rich magnesium aluminum spinel to obtain the desired combination of characteristics of hardness, clarity, flexural strength and toughness comprises selection of the time-temperature pair for isothermal heating followed by quenching. The time-temperature pair is selected from the region wherein the precipitate groups have the characteristics sought. The single crystal spinel is isothermally heated and will, if heated long enough pass from its single phase through two pre-precipitates and two metastable precipitates to a stable secondary phase precipitate within the spinel matrix. Quenching is done slowly at first to avoid thermal shock, then rapidly. 12 figs.

  19. Thermal storage for industrial process and reject heat

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Masica, W. J.

    1978-01-01

    Industrial production uses about 40 percent of the total energy consumed in the United States. The major share of this is derived from fossil fuel. Potential savings of scarce fuel is possible through the use of thermal energy storage (TES) of reject or process heat for subsequent use. Three especially significant industries where high temperature TES appears attractive - paper and pulp, iron and steel, and cement are discussed. Potential annual fuel savings, with large scale implementation of near-term TES systems for these three industries, is nearly 9,000,000 bbl of oil.

  20. Thermal storage for industrial process and reject heat

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Masica, W. J.

    1978-01-01

    Industrial production uses about 40% of the total energy consumed in the United States. The major share of this is derived from fossil fuel. Potential savings of scarce fuel is possible through the use of thermal energy storage (TES) of reject or process heat for subsequent use. Results of study contracts awarded by the Department of Energy (DOE) and managed by the NASA Lewis Research Center have identified three especially significant industries where high temperature TES appears attractive - paper and pulp, iron and steel, and cement. Potential annual fuel savings with large scale implementation of near-term TES systems for these three industries is nearly 9 million bbl of oil.

  1. Controlling the thermally induced focal shift in laser processing heads

    NASA Astrophysics Data System (ADS)

    Negel, Jan-Philipp; Abt, Felix; Blázquez-Sánchez, David; Austerschulte, Armin; Hafner, Margit; Liebig, Thomas; von Strobl-Albeg, Philipp; Weber, Rudolf; Abdou Ahmed, Marwan; Voss, Andreas; Graf, Thomas

    2012-03-01

    A system being able to in situ measure and control not simply the distance between the workpiece and the focusing optics, but the true focal position on the workpiece including the thermally induced focal shift in a laser processing head is presented. In order to achieve this, a bundle of astigmatic measurement beams is used following the same optical path as the welding beam. A camera and a software algorithm allow to keep the focal position constant within a range of 4 mm and with a resolution between 150 μm and 500 μm.

  2. The effect of thermal processing condition on the physicochemical and sensory characteristics of fermented sausages dried by Quick-Dry-Slice process®.

    PubMed

    Ferrini, G; Arnau, J; Guàrdia, M D; Comaposada, J

    2014-02-01

    The effect of different thermal processing conditions just after fermentation on physicochemical parameters and sensory attributes of salami and chorizo slices dried by Quick-Dry-Slice process®, was evaluated. Meat and common additives were mixed, stuffed and fermented. Previous to drying the sausages were subjected to thermal treatment at 53 °C at different exposure times (0, 50, 65, 80, 95 and 110 min). Finally, the sausages were sliced and dried using QDS process®. Color, instrumental texture and sensory analysis were performed. Lightness (L*) after fermentation increased with thermal processing in both products while redness (a*) and yellowness (b*) decreased only in salami. Thermal treatment after fermentation increased the initial force (F0). Cooked appearance, cooked fat odor, cooked flavor and stringiness increased when the thermal processing time was increased. Thermal processing of salami and chorizo at 53 °C for 50 min and drying up to 30% of weight loss resulted in a similar product to that obtained without thermal processing.

  3. 76 FR 81363 - Temperature-Indicating Devices; Thermally Processed Low-Acid Foods Packaged in Hermetically...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-28

    ... Devices; Thermally Processed Low-Acid Foods Packaged in Hermetically Sealed Containers; Correction AGENCY... (76 FR 11892). The final rule amended FDA's regulations for thermally processed low-acid...

  4. Effect of alkali addition on DC conductivity and thermal properties of vanadium-bismo-borate glasses

    SciTech Connect

    Khasa, S. Dahiya, M. S.; Agarwal, A.

    2014-04-24

    The DC Conductivity and Differential Thermal Analysis of glasses with composition (30−x)Li{sub 2}O⋅xV{sub 2}O{sub 5}⋅20Bi{sub 2}O{sub 3}⋅50B{sub 2}O{sub 3}(x=15, 10, 5) has been carried out in order to study the effect of replacing the Transition Metal Oxide (TMO) with alkali oxide. A significant increase in the DC conductivity has been observed with increase in alkali content. Again the thermal measurements have shown the decrease in both glass transition temperature (T{sub g}) and crystallization temperature (T{sub x}). The Glass Stability (GS) and Glass Forming Ability (GFA) have also been calculated and these also were found to decrease with increase in alkali oxide content at the cost of TMO.

  5. Influence of collagen addition on the thermal and morphological properties of chitosan/xanthan hydrogels.

    PubMed

    Horn, Marilia M; Martins, Virginia C A; Plepis, Ana Maria de Guzzi

    2015-09-01

    This study investigates the collagen influence on thermal and morphological characteristics of chitosan/xanthan hydrogels for potential tissue engineering applications. Anionic collagen was prepared by selective hydrolysis of type I collagen found in bovine tendons. Chitosan was obtained from the partial deacetylation of squid pen β-chitin and xanthan was acquired from Fluka. The hydrogels were obtained in different ratios and were characterized by thermal and morphological analysis. FT-IR suggested only electrostatic interactions between NH3(+) groups of chitosan and COO(-) groups of xanthan and collagen. Thermogravimetric curves showed that hydrogels contain a great amount of water (above 98%) and the presence of collagen does not change this characteristic. Freezing-bound water transition in DSC curves was shifted to higher values due to the increase of water/polymer interaction, mainly when different ratios of chitosan and xanthan were used. SEM images showed sheet-form structures with the presence of collagen promoting an increase in pore size.

  6. Thermal stability of kudzu root (Pueraria Radix) isoflavones as additives to beef patties.

    PubMed

    Kumari, S; Raines, J M; Martin, J M; Rodriguez, J M

    2015-03-01

    Kudzu root, Pueraria radix, extracts are a rich source of isoflavones. This study investigates the thermal stability of Pueraria radix extracts as a natural nutraceutical supplement in beef patties. The extract contained puerarin, diadzin, genistin, ononin, daidzein, glycitein, calycosin, genistein, formononetin and biochanin A; however, puerarin, daidzein and glycitein were the main components. The isoflavones concentrations in the spiked beef patties with kudzu root extracts were unaffected by cooking.

  7. Additional thermal fatigue data on nickel and cobalt-base superalloys

    NASA Technical Reports Server (NTRS)

    Howes, M. A. H.

    1973-01-01

    The fluidized bed technique was used to measure the relative thermal fatigue resistance of 21 superalloys: B1900, B1900 DID, IN-100, MAR-M 200, Udimet 700 wrought and cast, NX-188, WAZ-20, TAZ-8A, M22, IN 713C, IN 738, IN 162, MAR-M 509, Rene 80, RBH, NASA VI A, TD-NiCr, MAR-M 302, WI-52, and X-40. IN-100, MAR-M 200, NX-188, WAZ-20 and TAZ-8A were also tested in the directionally solidified form. B1900, B1900 DID, IN-100, MAR-M200, Udimet 700, NX-188, WAZ-20 and TAZ-8A were tested with surface protection. Among the 36 variations of composition, solidification method, and surface protection the cycles to cracking differed by 2 to 3 orders of magnitude. Some alloys suffered serious weight losses and oxidation. Previous fluidized bed thermal fatigue data on some of these alloys were reported in N71-10027. Thermal fatigue data, oxidation, and dimensional changes are reported in N73-30507. Metallographic and hardness data are given in this report.

  8. Computer aided analysis, simulation and optimisation of thermal sterilisation processes.

    PubMed

    Narayanan, C M; Banerjee, Arindam

    2013-04-01

    Although thermal sterilisation is a widely employed industrial process, little work is reported in the available literature including patents on the mathematical analysis and simulation of these processes. In the present work, software packages have been developed for computer aided optimum design of thermal sterilisation processes. Systems involving steam sparging, jacketed heating/cooling, helical coils submerged in agitated vessels and systems that employ external heat exchangers (double pipe, shell and tube and plate exchangers) have been considered. Both batch and continuous operations have been analysed and simulated. The dependence of del factor on system / operating parameters such as mass or volume of substrate to be sterilised per batch, speed of agitation, helix diameter, substrate to steam ratio, rate of substrate circulation through heat exchanger and that through holding tube have been analysed separately for each mode of sterilisation. Axial dispersion in the holding tube has also been adequately accounted for through an appropriately defined axial dispersion coefficient. The effect of exchanger characteristics/specifications on the system performance has also been analysed. The multiparameter computer aided design (CAD) software packages prepared are thus highly versatile in nature and they permit to make the most optimum choice of operating variables for the processes selected. The computed results have been compared with extensive data collected from a number of industries (distilleries, food processing and pharmaceutical industries) and pilot plants and satisfactory agreement has been observed between the two, thereby ascertaining the accuracy of the CAD softwares developed. No simplifying assumptions have been made during the analysis and the design of associated heating / cooling equipment has been performed utilising the most updated design correlations and computer softwares.

  9. Method of processing thermal cracked by-product oil

    SciTech Connect

    Matsuzaka, E.; Sato, A.; Shimizu, I.

    1980-06-17

    This invention provides a method of processing thermal cracked by-product oil which comprises reacting a distillate from a thermal cracked by-product oil principally containing components of a boiling range between 75/sup 0/ C and 198/sup 0/C said distillate being one of the distillates from the cracking of petroleum hydrocarbons at a cracking temperature of 700/sup 0/C or higher, and containing a ratio of 5-100 molar percent aromatic olefins to non -olefinic aromatic hydrocarbons, in liquid phase in the presence of an acid catalyst under such conditions that the reaction temperature is 0/sup 0/C -200/sup 0/ C., the liquid residence time is 0.1 hour-5 hours and wherein the content of aromatic olefins in the reaction system are 5% by weight or less at the end of the reaction, to yield a processed distillate containing noncondensed di- and tricyclic aromatic compounds which are reaction products of aromatic olefins with other aromatic hydrocarbons but no substantial amount of unsaturated components.

  10. Design of experiments for thermal protection system process optimization

    NASA Astrophysics Data System (ADS)

    Longani, Hans R.

    2000-01-01

    Solid Rocket Booster (SRB) structures were protected from heating due to aeroshear, radiation and plume impingement by a Thermal Protection System (TPS) known as Marshall Sprayable Ablative (MSA-2). MSA-2 contains Volatile Organic Compounds (VOCs) which due to strict environmental legislation was eliminated. MSA-2 was also classified as hazardous waste, which makes the disposal very costly. Marshall Convergent Coating (MCC-1) replaced MSA-2, and eliminated the use of solvents by delivering the dry filler materials and the fluid resin system to a patented spray gun which utilizes Convergent Spray Technologies spray process. The selection of TPS material was based on risk assessment, performance comparisons, processing, application and cost. Design of Experiments technique was used to optimize the spraying parameters. .

  11. Technical options for processing additional light tight oil volumes within the United States

    EIA Publications

    2015-01-01

    This report examines technical options for processing additional LTO volumes within the United States. Domestic processing of additional LTO would enable an increase in petroleum product exports from the United States, already the world’s largest net exporter of petroleum products. Unlike crude oil, products are not subject to export limitations or licensing requirements. While this is one possible approach to absorbing higher domestic LTO production in the absence of a relaxation of current limitations on crude exports, domestic LTO would have to be priced at a level required to encourage additional LTO runs at existing refinery units, debottlenecking, or possible additions of processing capacity.

  12. Thermal and Non-thermal Physiochemical Processes in Nanoscale Films of Amorphous Solid Water

    SciTech Connect

    Smith, R. Scott; Petrik, Nikolay G.; Kimmel, Gregory A.; Kay, Bruce D.

    2012-01-17

    Amorphous solid water (ASW) is a metastable form of water created by vapor deposition onto a cold substrate (typically less than 130 K). Since this unusual form of water only exists on earth in laboratories with highly specialized equipment, it is fair to ask why there is any interest in studying this esoteric material. Much of the scientific interest involves using ASW as a model system to explore the physical and reactive properties of liquid water and aqueous solutions. Other researchers are interested in ASW because it is believed to be the predominate form of water in the extreme cold temperatures found in many astrophysical and planetary environments. In addition, ASW is a convenient model system for studying the stability of metastable systems (glasses) and the properties of highly porous materials. A fundamental understanding of such properties has applications in a diverse range of disciplines including cryobiology, food science, pharmaceuticals, astrophysics and nuclear waste storage among others.There exist several excellent reviews on the properties of ASW and supercooled liquid water and a new comprehensive review is beyond the scope of this Account. Instead, we focus on our research over the past 15 years using molecular beams and surface science techniques to probe the thermal and non thermal properties of nanoscale films of ASW. We use molecular beams to precisely control the deposition conditions (flux, incident, energy, incident angle) to create compositionally-tailored, nanoscale films of ASW at low temperatures. To study the transport properties (viscosity, diffusivity), the amorphous films can be heated above their glass transition temperatures, Tg, at which time they transform into deeply supercooled liquids prior to crystallization. The advantage of this approach is that at temperatures near Tg the viscosity is approximately 15 orders of magnitude larger than a normal liquid, and therefore the crystallization kinetics are dramatically slowed

  13. Optimal heating trajectories of controlling green tapes of YSZ electrolyte deformation using TMA during thermal processing

    NASA Astrophysics Data System (ADS)

    Liau, Leo Chau-Kuang; Chen, Chung-Chun

    The optimal heating trajectories to minimize the time required for the organic additives removal in yttria-stabilized zirconia (YSZ) green tapes were determined using a dynamic optimization method. The removal process model was described by the mass transport of the volatile gas evolved from the thermal decomposition of the organic additives inside the tapes and the kinetics of the decomposition. The pressure buildup of the sample tapes formed by the volatile gas can be estimated by a numerical simulation method; meanwhile, the deformation (strain) of the tape caused by the pressure buildup was measured by a thermal mechanical analyzer (TMA) during the thermal processing. Results show that the formation of the maximum pressure buildup at the center of the cubic tape is influenced by the sample size and heating conditions. In addition, the dynamic strain at the center of the sample measured by TMA agrees with the formation of the pressure buildup estimated by the numerical calculation. Moreover, the optimal heating trajectories determined by the dynamic optimization scheme with the constraint of the formation of the maximum pressure buildup were verified from the tape deformation analysis by the TMA tests.

  14. Graphite electrode thermal behavior and solid electrolyte interphase investigations: Role of state-of-the-art binders, carbonate additives and lithium bis(fluorosulfonyl)imide salt

    NASA Astrophysics Data System (ADS)

    Forestier, Coralie; Grugeon, Sylvie; Davoisne, Carine; Lecocq, Amandine; Marlair, Guy; Armand, Michel; Sannier, Lucas; Laruelle, Stephane

    2016-10-01

    The risk of thermal runaway is, for Li-ion batteries, a critical issue for large-scale applications. This results in manufacturers and researchers placing great emphasis on minimizing the heat generation and thereby mitigating safety-related risks through the search for suitable materials or additives. To this end, an in-depth stepwise investigation has been undertaken to provide a better understanding of the exothermic processes that take place at the negative electrode/electrolyte interface as well as an increased visibility of the role of the state-of-the-art electrode binders, additives and lithium salt by means of the classical DSC technique. A reliable experimental set up helped quantify the beneficial or harmful contribution of binder polymers to the exothermic behavior of the CMC/SBR containing graphite electrode film in contact with 1 M LiPF6 in EC:DMC:EMC (1:1:1 v/v/v) electrolyte. Further, the role of the VC, FEC and VEC electrolyte additives (2 wt%) in reinforcing the protective SEI layer towards thermally induced electrolyte reduction is discussed in the light of infrared spectroscopy and transmission electron microscopy analyzes results. Moreover, after a preliminary corrosion study of LiPF6/LiFSI mixtures, we showed that the 0.66/0.33 M composition can be used in commercial NMC-based LiBs with a positive effect on the thermal runaway.

  15. Applications of thermal energy storage to waste heat recovery in the food processing industry

    NASA Astrophysics Data System (ADS)

    Trebilcox, G. J.; Lundberg, W. L.

    1981-03-01

    The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

  16. Additivity in both thermodynamic stability and thermal transition temperature for rubredoxin chimeras via hybrid native partitioning.

    PubMed

    LeMaster, David M; Hernández, Griselda

    2005-08-01

    Given any operational definition of pairwise interaction, the set of residues that differ between two structurally homologous proteins can be uniquely partitioned into subsets of clusters for which no such interactions occur between clusters. Although hybrid protein sequences that preserve such clustering are consistent with tertiary structures composed of only parental native-like interactions, the stability of such predicted structures will depend upon the physical robustness of the assumed interaction potential. A simple distance cutoff criterion was applied to the most thermostable protein known to predict such a seven-residue cluster in the metal binding site region of Pyrococcus furiosus rubredoxin and a mesophile homolog. Both conformational stability and thermal transition temperature measurements demonstrate that 39% of the differential stability arises from these seven residues.

  17. Dissipation process of binary gas mixtures in thermally relativistic flow

    NASA Astrophysics Data System (ADS)

    Yano, Ryosuke

    2016-04-01

    In this paper, dissipation process of binary gas mixtures in thermally relativistic flows is discussed with focus on characteristics of diffusion flux. As an analytical object, we consider the relativistic rarefied-shock layer around a triangular prism. Numerical results for the diffusion flux are compared with the Navier-Stokes-Fourier (NSF) order approximation of the diffusion flux, which is calculated using the diffusion and thermal-diffusion coefficients by Kox et al (1976 Physica A 84 165-74). In the case of uniform flow with small Lorentz contraction, the diffusion flux, which is obtained by calculating the relativistic Boltzmann equation, is roughly approximated by the NSF order approximation inside the shock wave, whereas the diffusion flux in the vicinity of a wall is markedly different from the NSF order approximation. The magnitude of the diffusion flux, which is obtained by calculating the relativistic Boltzmann equation, is similar to that of the NSF order approximation inside the shock wave, unlike the pressure deviator, dynamic pressure and heat flux, even when the Lorentz contraction in the uniform flow becomes large, because the diffusion flux does not depend on the generic Knudsen number from its definition in Eckart’s frame. Finally, the author concludes that for accuracy diffusion flux must be calculated using the particle four-flow and averaged four velocity, which are formulated using the four velocity defined by each species of hard spherical particles.

  18. Project W-320 SAR and process control thermal analyses

    SciTech Connect

    Sathyanarayana, K.

    1997-06-19

    This report summarizes the results of thermal hydraulic computer modeling supporting Project W-320 for process control and SAR documentation. Parametric analyses were performed for the maximum steady state waste temperature. The parameters included heat load distribution, tank heat load, fluffing factor and thermal conductivity. Uncertainties in the fluffing factor and heat load distribution had the largest effect on maximum waste temperature. Safety analyses were performed for off normal events including loss of ventilation, loss of evaporation and loss of secondary chiller. The loss of both the primary and secondary ventilation was found to be the most limiting event with saturation temperature in the bottom waste reaching in just over 30 days. An evaluation was performed for the potential lowering of the supernatant level in tank 241-AY-102. The evaluation included a loss of ventilation and steam bump analysis. The reduced supernatant level decreased the time to reach saturation temperature in the waste for the loss of ventilation by about one week. However, the consequence of a steam bump were dramatically reduced.

  19. Thermal imaging of solid oxide fuel cell anode processes

    NASA Astrophysics Data System (ADS)

    Pomfret, Michael B.; Steinhurst, Daniel A.; Kidwell, David A.; Owrutsky, Jeffrey C.

    A Si-charge-coupled device (CCD), camera-based, near-infrared imaging system is demonstrated on Ni/yttria-stabilized zirconia (YSZ) fragments and the anodes of working solid oxide fuel cells (SOFCs). NiO reduction to Ni by H 2 and carbon deposition lead to the fragment cooling by 5 ± 2 °C and 16 ± 1 °C, respectively. When air is flowed over the fragments, the temperature rises 24 ± 1 °C as carbon and Ni are oxidized. In an operational SOFC, the decrease in temperature with carbon deposition is only 4.0 ± 0.1 °C as the process is moderated by the presence of oxides and water. Electrochemical oxidation of carbon deposits results in a Δ T of +2.2 ± 0.2 °C, demonstrating that electrochemical oxidation is less vigorous than atmospheric oxidation. While the high temperatures of SOFCs are challenging in many respects, they facilitate thermal imaging because their emission overlaps the spectral response of inexpensive Si-CCD cameras. Using Si-CCD cameras has advantages in terms of cost, resolution, and convenience compared to mid-infrared thermal cameras. High spatial (∼0.1 mm) and temperature (∼0.1 °C) resolutions are achieved in this system. This approach provides a convenient and effective analytical technique for investigating the effects of anode chemistry in operating SOFCs.

  20. Valuation of OSA process and folic acid addition as excess sludge minimization alternatives applied in the activated sludge process.

    PubMed

    Martins, C L; Velho, V F; Ramos, S R A; Pires, A S C D; Duarte, E C N F A; Costa, R H R

    2016-01-01

    The aim of this study was to investigate the ability of the oxic-settling-anaerobic (OSA)-process and the folic acid addition applied in the activated sludge process to reduce the excess sludge production. The study was monitored during two distinct periods: activated sludge system with OSA-process, and activated sludge system with folic acid addition. The observed sludge yields (Yobs) were 0.30 and 0.08 kgTSS kg(-1) chemical oxygen demand (COD), control phase and OSA-process (period 1); 0.33 and 0.18 kgTSS kg(-1) COD, control phase and folic acid addition (period 2). The Yobs decreased by 73 and 45% in phases with the OSA-process and folic acid addition, respectively, compared with the control phases. The sludge minimization alternatives result in a decrease in excess sludge production, without negatively affecting the performance of the effluent treatment.

  1. Design, fabrication, and application of a directional thermal processing system for controlled devitrification of metallic glasses

    NASA Astrophysics Data System (ADS)

    Meyer, Megan Anne Lamb

    The potential of using metallic glass as a pathway to obtaining novel morphologies and metastable phases has been garnering attention since their discovery. Several rapid solidification techniques; such as gas atomization, melt spinning, laser melting, and splat quenching produce amorphous alloys. A directional thermal processing system (DTPS) was designed, fabricated and characterized for the use of zone processing or gradient-zone processing of materials. Melt-spun CuZr metallic glass alloy was subjected to the DTPS and the relaxation and crystallization responses of the metallic glass were characterized. A range of processing parameters were developed and analyzed that would allow for devitrification to occur. The relaxation and crystallization responses were compared with traditional heat treatment methods of metallic glasses. The new processing method accessed equilibrium and non-equilibrium phases of the alloy and the structures were found to be controllable and sensitive to processing conditions. Crystallized fraction, crystallization onset temperature, and structural relaxation were controlled through adjusting the processing conditions, such as the hot zone temperature and sample velocity. Reaction rates computed from isothermal (TTT) transformation data were not found to be reliable, suggesting that the reaction kinetics are not additive. This new processing method allows for future studying of the thermal history effects of metallic glasses.

  2. Convection in the Physical Vapor Transport Process. 1; Thermal

    NASA Technical Reports Server (NTRS)

    Duval, Walter M. B.

    1994-01-01

    The effects of convection on diffusive-convective physical vapor transport process are examined computationally. We analyze conditions ranging from typical laboratory conditions to conditions achievable only in a low gravity environment. This corresponds to thermal Rayleigh numbers Ra(sub tau) ranging from 1.80 x 10 to 1.92 x 10(exp 6). Our results indicate that the effect of the sublimation and condensation fluxes at the boundaries is to increase the threshold of instability. For typical ground based conditions, time dependent oscillatory convection can occur. This results in unsteady transport, and non-uniform temperature and concentration gradients at the crystal interface. Spectral analysis of the flow field shows parametric regions exhibiting both an oscillatory approach to steady state and a chaotic transient to a periodic state. Low gravity conditions stabilize the flow field. Convective effects are effectively reduced, thus resulting in uniform temperature and concentration gradients at the interface, a desirable condition for crystal growth.

  3. Convection in the Physical Vapor Transport Process-I: Thermal

    NASA Technical Reports Server (NTRS)

    Duval, Walter M. B.

    1994-01-01

    The effects of convection on diffusive-convective physical vapor transport process are examined computationally. We analyze conditions ranging from typical laboratory conditions to conditions achievable only in a low gravity environment. This corresponds to thermal Rayleigh numbers Ra, ranging from 1.80 x 10 to 1.92 x 10(exp 6). Our results indicate that the effect of the sublimation and condensation fluxes at the boundaries is to increase the threshold of instability. For typical ground based conditions, time dependent oscillatory convection can occur. This results in unsteady transport, and non- uniform temperature and concentration gradients at the crystal interface. Spectral analysis of the flow field shows parametric regions exhibiting both an oscillatory approach to steady state and a chaotic transient to a periodic state. Low gravity conditions stabilize the flow field. Convective effects are effectively reduced, thus resulting in uniform temperature and concentration gradients at the interface, a desirable condition for crystal growth.

  4. Thermal casting process for the preparation of membranes

    DOEpatents

    Caneba, G.T.M.; Soong, D.S.

    1985-07-10

    Disclosed is a method for providing anisotropic polymer membrane from a binary polymer/solvent solution using a thermal inversion process. A homogeneous binary solution is cast onto a support and cooled in such a way as to provide a differential in cooling rate across the thickness of the resulting membrane sheet. Isotropic or anisotropic structures of selected porosities can be produced, depending on the initial concentration of polymer in the selected solvent and on the extent of the differential in cooling rate. This differential results in a corresponding gradation in pore size. The method may be modified to provide a working skin by applying a rapid, high-temperature pulse to redissolve a predetermined thickness of the membrane at one of its faces and then freezing the entire structure.

  5. Rennet Coagulation and Cheesemaking Properties of Thermally Processed Milk: Overview and Recent Developments.

    PubMed

    Kethireddipalli, Prashanti; Hill, Arthur R

    2015-11-04

    Thermally induced changes in milk proteins and minerals, particularly interactions among caseins and denatured whey proteins, influence important properties of dairy products in both positive and negative ways. Whereas the extensive protein connectivity and increased water-holding capacity resulting from such heat-induced protein modification account for the much desired firmness of acid gels of yogurt, thermal processing, on the other hand, severely impairs clotting and adversely affects the cheesemaking properties of rennet-coagulated cheeses. In technological terms, the principal ongoing challenge in the cheese industry is to take advantage of the water-holding capacity of thermally aggregated whey proteins without compromising the rennetability of cheese milk or the textural and functional attributes of cheese. Including some recent data from the authors' laboratory, this paper will discuss important aspects and current literature on the use of thermally processed milk in the production of rennet-coagulated cheeses and also some of the potential alternatives available for inclusion of whey proteins in cheese, such as the addition of microparticulated whey proteins to cheese milk.

  6. Process for improving mechanical properties of epoxy resins by addition of cobalt ions

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K. (Inventor)

    1984-01-01

    A resin product useful as an adhesive, composite or casting resin is described as well as the process used in its preparation to improve its flexural strength mechanical property characteristics. Improved flexural strength is attained with little or no change in density, thermal stability or moisture resistance by chemically incorporating 1.2% to 10.6% by weight Co(3) ions in an epoxidized resin system.

  7. Wear Resistant Carbide-based Thermal Sprayed Coatings: Process, Properties, Mechanical Degradation and Wear

    NASA Astrophysics Data System (ADS)

    Ghabchi, Arash

    Thermally sprayed ceramic-metallic composite (CerMet) materials consist of ceramic particles mainly in form of carbides reinforced by metallic binder exhibit unique microstructural and mechanical characteristics. Such structure brings in a novel combination of hardness and toughness enabling application of this class of material in wear resistant surfaces. Final deposit microstructure that defines the mechanical properties and wear performance of material depends on process parameters and starting material characteristics. Complex interaction of in-flight particles with supersonic flame, formation of complex defective deposit structure comprising of pores, cracks and splat boundaries make comprehending of interrelation of process, microstructure, properties and performance a difficult task. Additional challenge is development of systematic understanding on mechanical degradation, damage and wear mechanisms of cermet coatings due to their complex structure. This dissertation attempts to address these issues first by taking a systematic step by step approach, process map, to establish a correlation between process, particle state, microstructure and properties. Different strategies were proposed and examined to control the high velocity thermal spray process. This strategy assessment enabled a better control over in-flight particles state in high velocity thermal spray process and provided better understanding on interaction of in-flight particles with the flame. Further, possible advantages of reducing the carbide particle size from micron to nano in terms of mechanical properties and different wear performance were explored. It was suggested that poor wear performance of nano-structured coating is due to presence of brittle phases and less available binder promotes the excessive stress detrimental to load carrying capability of material. Material damage and wear mechanisms of coating under different tribological conditions were examined. The results suggest a

  8. The effect of TiO2/aluminosilicate nanocomposite additives on the mechanical and thermal properties of polyacrylic coatings

    NASA Astrophysics Data System (ADS)

    Nosrati, Rahimeh; Olad, Ali

    2015-12-01

    The commercial grade polyacrylic latex was modified in order to prepare a mechanical and thermal improved coating. TiO2/Ag-exchanged-aluminosilicate nanocomposites with montmorillonite, zeolite-A and clinoptilolite aluminosilicates were prepared and used as additive in the matrix of polyacrylic latex to achieve a coating with proper mechanical and thermal properties. X-ray diffraction patterns and FESEM were used to characterize the composition, structure, and morphology of the nanocomposite additives. Polyacrylic coatings modified by TiO2/Ag-exchanged-aluminosilicate nanocomposite additives showed higher adhesion strength and hardness compared to unmodified commercial grade polyacrylic coatings. Differential Scanning Calorimetry (DSC) analysis showed lower glass transition temperature for modified polyacrylic coatings than that of unmodified polyacrylic coatings. The tensile tests were also carried out for unmodified and modified polyacrylic coatings. According to the results, the modified polyacrylic based coating with TiO2/Ag-exchanged-clinoptilolite nanocomposite additive was the best coating considering most of useful properties.

  9. Effect of additive particles on mechanical, thermal, and cell functioning properties of poly(methyl methacrylate) cement

    PubMed Central

    Khandaker, Morshed; Vaughan, Melville B; Morris, Tracy L; White, Jeremiah J; Meng, Zhaotong

    2014-01-01

    The most common bone cement material used clinically today for orthopedic surgery is poly(methyl methacrylate) (PMMA). Conventional PMMA bone cement has several mechanical, thermal, and biological disadvantages. To overcome these problems, researchers have investigated combinations of PMMA bone cement and several bioactive particles (micrometers to nanometers in size), such as magnesium oxide, hydroxyapatite, chitosan, barium sulfate, and silica. A study comparing the effect of these individual additives on the mechanical, thermal, and cell functional properties of PMMA would be important to enable selection of suitable additives and design improved PMMA cement for orthopedic applications. Therefore, the goal of this study was to determine the effect of inclusion of magnesium oxide, hydroxyapatite, chitosan, barium sulfate, and silica additives in PMMA on the mechanical, thermal, and cell functional performance of PMMA. American Society for Testing and Materials standard three-point bend flexural and fracture tests were conducted to determine the flexural strength, flexural modulus, and fracture toughness of the different PMMA samples. A custom-made temperature measurement system was used to determine maximum curing temperature and the time needed for each PMMA sample to reach its maximum curing temperature. Osteoblast adhesion and proliferation experiments were performed to determine cell viability using the different PMMA cements. We found that flexural strength and fracture toughness were significantly greater for PMMA specimens that incorporated silica than for the other specimens. All additives prolonged the time taken to reach maximum curing temperature and significantly improved cell adhesion of the PMMA samples. The results of this study could be useful for improving the union of implant-PMMA or bone-PMMA interfaces by incorporating nanoparticles into PMMA cement for orthopedic and orthodontic applications. PMID:24920906

  10. Solar-thermal complex sample processing for nucleic acid based diagnostics in limited resource settings

    PubMed Central

    Gumus, Abdurrahman; Ahsan, Syed; Dogan, Belgin; Jiang, Li; Snodgrass, Ryan; Gardner, Andrea; Lu, Zhengda; Simpson, Kenneth; Erickson, David

    2016-01-01

    The use of point-of-care (POC) devices in limited resource settings where access to commonly used infrastructure, such as water and electricity, can be restricted represents simultaneously one of the best application fits for POC systems as well as one of the most challenging places to deploy them. Of the many challenges involved in these systems, the preparation and processing of complex samples like stool, vomit, and biopsies are particularly difficult due to the high number and varied nature of mechanical and chemical interferents present in the sample. Previously we have demonstrated the ability to use solar-thermal energy to perform PCR based nucleic acid amplifications. In this work demonstrate how the technique, using similar infrastructure, can also be used to perform solar-thermal based sample processing system for extracting and isolating Vibrio Cholerae nucleic acids from fecal samples. The use of opto-thermal energy enables the use of sunlight to drive thermal lysing reactions in large volumes without the need for external electrical power. Using the system demonstrate the ability to reach a 95°C threshold in less than 5 minutes and maintain a stable sample temperature of +/− 2°C following the ramp up. The system is demonstrated to provide linear results between 104 and 108 CFU/mL when the released nucleic acids were quantified via traditional means. Additionally, we couple the sample processing unit with our previously demonstrated solar-thermal PCR and tablet based detection system to demonstrate very low power sample-in-answer-out detection. PMID:27231636

  11. Solar-thermal complex sample processing for nucleic acid based diagnostics in limited resource settings.

    PubMed

    Gumus, Abdurrahman; Ahsan, Syed; Dogan, Belgin; Jiang, Li; Snodgrass, Ryan; Gardner, Andrea; Lu, Zhengda; Simpson, Kenneth; Erickson, David

    2016-05-01

    The use of point-of-care (POC) devices in limited resource settings where access to commonly used infrastructure, such as water and electricity, can be restricted represents simultaneously one of the best application fits for POC systems as well as one of the most challenging places to deploy them. Of the many challenges involved in these systems, the preparation and processing of complex samples like stool, vomit, and biopsies are particularly difficult due to the high number and varied nature of mechanical and chemical interferents present in the sample. Previously we have demonstrated the ability to use solar-thermal energy to perform PCR based nucleic acid amplifications. In this work demonstrate how the technique, using similar infrastructure, can also be used to perform solar-thermal based sample processing system for extracting and isolating Vibrio Cholerae nucleic acids from fecal samples. The use of opto-thermal energy enables the use of sunlight to drive thermal lysing reactions in large volumes without the need for external electrical power. Using the system demonstrate the ability to reach a 95°C threshold in less than 5 minutes and maintain a stable sample temperature of +/- 2°C following the ramp up. The system is demonstrated to provide linear results between 10(4) and 10(8) CFU/mL when the released nucleic acids were quantified via traditional means. Additionally, we couple the sample processing unit with our previously demonstrated solar-thermal PCR and tablet based detection system to demonstrate very low power sample-in-answer-out detection.

  12. The effect of silane addition timing on mixing processability and properties of silica reinforced rubber compound

    NASA Astrophysics Data System (ADS)

    Jeong, Hee-Hoon; Jin, Hyun-Ho; Ha, Sung-Ho; Jang, Suk-Hee; Kang, Yong-Gu; Han, Min-Hyun

    2016-03-01

    A series of experiments were performed to determine an optimum balance between processability and performance of a highly loaded silica compound. The experiments evaluated 4 different silane injection times. All mixing related to silane addition was conducted with a scaled up "Tandem" mixer line. With exception to silane addition timing, almost all operating conditions were controlled between experimental features. It was found that when the silane addition was introduced earlier in the mixing cycle both the reaction was more complete and the bound rubber content was higher. But processability indicators such as sheet forming and Mooney plasticity were negatively impacted. On the other hand, as silane injection was delayed to later in the mixing process the filler dispersion and good sheet forming was improved. However both the bound rubber content and Silane reaction completion were decreased. With the changes in silane addition time, the processability and properties of a silica compound can be controlled.

  13. Process for improving moisture resistance of epoxy resins by addition of chromium ions

    NASA Technical Reports Server (NTRS)

    St.clair, A. K.; Stoakley, D. M.; St.clair, T. L.; Singh, J. J. (Inventor)

    1985-01-01

    A process for improving the moisture resistance properties of epoxidized TGMDA and DGEBA resin system by chemically incorporating chromium ions is described. The addition of chromium ions is believed to prevent the absorption of water molecules.

  14. Effect of Copper/Graphite Addition on Electrical Conductivity and Thermal Insulation of Unsaturated Polyester/Jute Composites

    NASA Astrophysics Data System (ADS)

    Biswas, Bhabatosh; Chabri, Sumit; Mitra, Bhairab Chandra; Das, Kunal; Bandyopadhyay, Nil Ratan; Sinha, Arijit

    2017-04-01

    Jute fibre along with Cu particle reinforced unsaturated polyester composites having different filler loading viz. 2, 5, 10 and 15 wt% were fabricated by compression molding technique. In present investigation, it was observed that with fillers (Jute and Cu) incorporation, the electrical conductivity was monotonically increased up to 10 wt% of filler content followed by saturation at 15 wt% of filler content. It was further observed that along with fillers (Jute and Cu) incorporation, the thermal insulation was decreased monotonically up to 10 wt% of filler content and achieved a saturation at 15 wt% of filler content. A similar trend was observed with the variation of electrical conductivity and thermal insulation after incorporation of graphite within copper reinforced UP/Jute composites. Structural investigation through SEM, XRD and FTIR confirm the dispersion of fillers. An improvement of crystallinity of the matrix with fillers addition was observed from XRD analyses. The interfacial bonding between fillers and matrix was studied from FTIR pattern.

  15. Effect of Copper/Graphite Addition on Electrical Conductivity and Thermal Insulation of Unsaturated Polyester/Jute Composites

    NASA Astrophysics Data System (ADS)

    Biswas, Bhabatosh; Chabri, Sumit; Mitra, Bhairab Chandra; Das, Kunal; Bandyopadhyay, Nil Ratan; Sinha, Arijit

    2016-02-01

    Jute fibre along with Cu particle reinforced unsaturated polyester composites having different filler loading viz. 2, 5, 10 and 15 wt% were fabricated by compression molding technique. In present investigation, it was observed that with fillers (Jute and Cu) incorporation, the electrical conductivity was monotonically increased up to 10 wt% of filler content followed by saturation at 15 wt% of filler content. It was further observed that along with fillers (Jute and Cu) incorporation, the thermal insulation was decreased monotonically up to 10 wt% of filler content and achieved a saturation at 15 wt% of filler content. A similar trend was observed with the variation of electrical conductivity and thermal insulation after incorporation of graphite within copper reinforced UP/Jute composites. Structural investigation through SEM, XRD and FTIR confirm the dispersion of fillers. An improvement of crystallinity of the matrix with fillers addition was observed from XRD analyses. The interfacial bonding between fillers and matrix was studied from FTIR pattern.

  16. Photoresist surface roughness characterization in additive lithography processes for fabrication of phase-only optical vortices

    NASA Astrophysics Data System (ADS)

    Poutous, Menelaos K.; Hosseinimakarem, Zahra; Johnson, Eric G.

    2012-10-01

    Roughness on the surface of phase-only micro-optical elements limits their performance. An optical vortex phase element was fabricated, using additive lithography, with an optimized process to achieve minimal surface roughness. Shipley S1827 photoresist was used in order to obtain the appropriate additive lithography dynamic range for the desired phase profile. We investigated the effects of both postapplied and postexposure baking processes, bias exposure dose, as well as the effects of surfactant in the developer. We found the resist surface roughness to be a function of both the temperature and the time of the postapplication baking cycles, as well as the developer surfactant content. Based on our findings, an empirical correlation model was constructed to relate the process parameters with surface roughness measured quantities. The maximum roughness of the optical surface, for the optimized process, was reduced to 40 percent of the value for the unoptimized process and the additive lithography useful exposure range was increased by 10 percent.

  17. Process Control and Development for Ultrasonic Additive Manufacturing with Embedded Fibers

    NASA Astrophysics Data System (ADS)

    Hehr, Adam J.

    Ultrasonic additive manufacturing (UAM) is a recent additive manufacturing technology which combines ultrasonic metal welding, CNC machining, and mechanized foil layering to create large gapless near net-shape metallic parts. The process has been attracting much attention lately due to its low formation temperature, the capability to join dissimilar metals, and the ability to create complex design features not possible with traditional subtractive processes alone. These process attributes enable light-weighting of structures and components in an unprecedented way. However, UAM is currently limited to niche areas due to the lack of quality tracking and inadequate scientific understanding of the process. As a result, this thesis work is focused on improving both component quality tracking and process understanding through the use of average electrical power input to the welder. Additionally, the understanding and application space of embedding fibers into metals using UAM is investigated, with particular focus on NiTi shape memory alloy fibers.

  18. CARBONACEOUS MATTER PRECURSORS AND METAMORPHIC CONDITIONS IN THERMALLY PROCESSED CHONDRITES

    NASA Astrophysics Data System (ADS)

    Quirico, E.; Montagnac, G.; Rouzaud, J.; Bonal, L.; Bourot-Denise, M.; Duber, S.; Reynard, B.

    2009-12-01

    Unravelling the origin of carbonaceous matter in pristine chondrites requires the understanding of the effect of post-accretion processes. In chondrites of petrologic type 3, thermal metamorphism modified to various extents the composition and structure of carbonaceous matter. Interestingly, this process controls the degree of structural order of carbonaceous matter, and clues on the thermal history of the parent body may be recovered from the physico-chemical study of carbonaceous matter. Following this framework, geothermometers based on Raman spectrometry of carbonaceous matter and covering a wide range of temperatures (100-650 °C) have been developed over recent years, both on terrestrial rocks and chondrites. While Raman data have been largely interpreted in terms of temperature, they are also the fingerprint of certain metamorphic conditions, especially in the low temperature range relevant to poorly ordered carbonaceous matter. This study investigates the Raman spectra of two series of chondritic carbonaceous matter and coal samples formed from different precursors and under different metamorphic conditions. The Raman spectra of Polyaromatic Carbonaceous Matter (PCM) from 42 chondrites and 27 coal samples, measured with visible (514 nm) and ultra-violet (244 nm) excitation wavelengths, are analyzed. The Raman spectra of low rank coals and chondrites of petrologic types 1 and 2, which contain the more disordered PCM, reflect the distinct carbon structures of their precursors. The 514 nm Raman spectra of high rank coals and chondrites of petrologic type 3 exhibit continuous and systematic spectral differences reflecting different carbon structures present during the metamorphism event. They result from differences in the chemical structures of the precursors concerning for instance the reticulation of polyaromatic units or an abundance of ether functional groups, or possibly from a lack of carbonization processes to efficiently expel oxygen heteroatoms, due

  19. Additives for vaccine storage to improve thermal stability of adenoviruses from hours to months

    NASA Astrophysics Data System (ADS)

    Pelliccia, Maria; Andreozzi, Patrizia; Paulose, Jayson; D'Alicarnasso, Marco; Cagno, Valeria; Donalisio, Manuela; Civra, Andrea; Broeckel, Rebecca M.; Haese, Nicole; Jacob Silva, Paulo; Carney, Randy P.; Marjomäki, Varpu; Streblow, Daniel N.; Lembo, David; Stellacci, Francesco; Vitelli, Vincenzo; Krol, Silke

    2016-11-01

    Up to 80% of the cost of vaccination programmes is due to the cold chain problem (that is, keeping vaccines cold). Inexpensive, biocompatible additives to slow down the degradation of virus particles would address the problem. Here we propose and characterize additives that, already at very low concentrations, improve the storage time of adenovirus type 5. Anionic gold nanoparticles (10-8-10-6 M) or polyethylene glycol (PEG, molecular weight ~8,000 Da, 10-7-10-4 M) increase the half-life of a green fluorescent protein expressing adenovirus from ~48 h to 21 days at 37 °C (from 7 to >30 days at room temperature). They replicate the known stabilizing effect of sucrose, but at several orders of magnitude lower concentrations. PEG and sucrose maintained immunogenicity in vivo for viruses stored for 10 days at 37 °C. To achieve rational design of viral-vaccine stabilizers, our approach is aided by simplified quantitative models based on a single rate-limiting step.

  20. Additives for vaccine storage to improve thermal stability of adenoviruses from hours to months

    PubMed Central

    Pelliccia, Maria; Andreozzi, Patrizia; Paulose, Jayson; D'Alicarnasso, Marco; Cagno, Valeria; Donalisio, Manuela; Civra, Andrea; Broeckel, Rebecca M.; Haese, Nicole; Jacob Silva, Paulo; Carney, Randy P.; Marjomäki, Varpu; Streblow, Daniel N.; Lembo, David; Stellacci, Francesco; Vitelli, Vincenzo; Krol, Silke

    2016-01-01

    Up to 80% of the cost of vaccination programmes is due to the cold chain problem (that is, keeping vaccines cold). Inexpensive, biocompatible additives to slow down the degradation of virus particles would address the problem. Here we propose and characterize additives that, already at very low concentrations, improve the storage time of adenovirus type 5. Anionic gold nanoparticles (10−8–10−6 M) or polyethylene glycol (PEG, molecular weight ∼8,000 Da, 10−7–10−4 M) increase the half-life of a green fluorescent protein expressing adenovirus from ∼48 h to 21 days at 37 °C (from 7 to >30 days at room temperature). They replicate the known stabilizing effect of sucrose, but at several orders of magnitude lower concentrations. PEG and sucrose maintained immunogenicity in vivo for viruses stored for 10 days at 37 °C. To achieve rational design of viral-vaccine stabilizers, our approach is aided by simplified quantitative models based on a single rate-limiting step. PMID:27901019

  1. Thermodynamic analysis of tar reforming through auto-thermal reforming process

    SciTech Connect

    Nurhadi, N. Diniyati, Dahlia; Efendi, M. Ade Andriansyah; Istadi, I.

    2015-12-29

    Fixed bed gasification is a simple and suitable technology for small scale power generation. One of the disadvantages of this technology is producing tar. So far, tar is not utilized yet and being waste that should be treated into a more useful product. This paper presents a thermodynamic analysis of tar conversion into gas producer through non-catalytic auto-thermal reforming technology. Tar was converted into components, C, H, O, N and S, and then reacted with oxidant such as mixture of air or pure oxygen. Thus, this reaction occurred auto-thermally and reached chemical equilibrium. The sensitivity analysis resulted that the most promising process performance occurred at flow rate of air was reached 43% of stoichiometry while temperature of process is 1100°C, the addition of pure oxygen is 40% and preheating of oxidant flow is 250°C. The yield of the most promising process performance between 11.15-11.17 kmol/h and cold gas efficiency was between 73.8-73.9%.The results of this study indicated that thermodynamically the conversion of tar into producer gas through non-catalytic auto-thermal reformingis more promising.

  2. Modifying Mechanical, Optical Properties and Thermal Processability of Iridescent Cellulose Nanocrystal Films Using Ionic Liquid.

    PubMed

    Liu, Ping; Guo, Xin; Nan, Fuchun; Duan, Yongxin; Zhang, Jianming

    2017-01-25

    Iridescent films formed from the self-assembly of cellulose nanocrystals (CNCs) are brittle and difficult to handle or integrate within an industrial process. Here we present a simple approach to prepare iridescent CNC films with tunable pliability and coloration through the addition of ionic liquids (ILs) of 1-allyl-3-methylimidazolium chloride (AmimCl) as plasticizers. By using the undried CNC film as a filter membrane and ILs solution as a leaching liquid, it was found that the filtration process made ILs uniformly interpenetrate into CNC film due to the strong ionic interaction between CNC and AmimCl. Unexpectedly, the filtration process also gave rise to partial desulfurization of CNC film, which is conducive to the improvement of thermal stability. Benefiting from the improved thermal stability and the dissolving capacity of AmimCl for cellulose at high temperature, the incorporated ILs enable the cholesteric CNC film to be further toughened via a hot-pressing treatment. This study demonstrates that ionic liquids have great potential to modify the mechanical, optical properties as well as the thermal stability of iridescent CNC films.

  3. Preparation and characterization of ceramic products by thermal treatment of sewage sludge ashes mixed with different additives.

    PubMed

    Merino, Ignacio; Arévalo, Luis F; Romero, Fernando

    2007-01-01

    The study of the ceramic characteristics of sludge ashes, alone or mixed with additives (kaolin, montmorillonite, illitic clay, powdered flat glass) includes characterization of additives, preparation of probes (dry or wet mixed), thermal treatment (up to 1200 degrees C, except melting or deformation) and control (densities, compressive strengths and water absorption). Thermal treatment increases the density and compressive strength of probes (both parameters go through maxima, with later decreases) and decreases the absorption of water. The densification is also revealed by the evolution of the ratio of decrease of volume/loss of mass. The maximum values of compressive strengths were obtained for 25% of illitic clay, montmorillonite and glass powder. Densification concerning probes with sludge ashes alone does not occur with kaolin. Experimental data were adjusted to exponential relationships between compressive strengths and densities for every composition, and also to a general equation for all probes. The apparent density obtained was adjusted to a non-linear dependence with temperature, leading to a maximum in density and permitting calculating the temperature of occurrence of this maximum. The adjustment was not possible for probes containing kaolin, requiring presumably higher temperatures to densify. Water absorption has low values for ashes or kaolin probes, intermediate values for illite and powdered flat glass probes and high values for montmorillonite probes. Excepting with kaolin, ceramic materials with better characteristics than sludge ashes without additives were obtained at lower treatment temperatures.

  4. Simulating the thermal operating conditions in the thermal wells of ground-source heat-pump heat supply systems. Part I: Porous moisture freezing processes in soil

    NASA Astrophysics Data System (ADS)

    Vasilyev, G. P.; Peskov, N. V.; Lichman, V. A.; Gornov, V. F.; Kolesova, M. V.

    2015-08-01

    The mathematical models laid down in the new blocks of the INSOLAR.GSHP.12 software system simulating unsteady operating conditions of ground-source heat-pump (GSHP) heat supply systems are presented. The new model blocks take into account the effect the freezing of porous moisture in soil has on the GSHP system performance efficiency. Illustration is given to the need of taking into account the porous moisture freezing/thawing processes in soil, and the results from investigations devoted to the opening possibilities of constructing adaptive GSHP systems with controlled intensity of heat transfer in the soil-thermal well system are presented. The development of software simulating the porous moisture phase state variation processes in soil was preceded by development of mathematical equations representing the thermal conditions of soil body involving porous moisture freezing/thawing processes. A description of these equations is also given in the article. In constructing the mathematical model, the notion "effective thermal conductivity" of soil was introduced for taking into account the latent heat of phase transition that releases during the freezing of moisture. The above-mentioned effective thermal conductivity of soil involves two components: the soil thermal conductivity coefficient itself and an additional term modifying the thermal conductivity value for taking into account the influence of phase transition. For quantitatively evaluating the soil effective thermal conductivity component that takes into account the influence of phase transition, the soil freezing zone radius around the thermal well was determined. The obtained analytic solutions have been implemented in the form of computer program blocks, after which a "numerical experiment" was carried out for estimating the effect the porous moisture freezing/thawing processes have on the soil thermal conditions. It was demonstrated during that experiment that the soil thermal conductivities determined

  5. Infrared thermography for laser-based powder bed fusion additive manufacturing processes

    NASA Astrophysics Data System (ADS)

    Moylan, Shawn; Whitenton, Eric; Lane, Brandon; Slotwinski, John

    2014-02-01

    Additive manufacturing (AM) has the potential to revolutionize discrete part manufacturing, but improvements in processing of metallic materials are necessary before AM will see widespread adoption. A better understanding of AM processes, resulting from physics-based modeling as well as direct process metrology, will form the basis for these improvements. Infrared (IR) thermography of AM processes can provide direct process metrology, as well as data necessary for the verification of physics-based models. We review selected works examining how IR thermography was implemented and used in various powder-bed AM processes. This previous work, as well as significant experience at the National Institute of Standards and Technology in temperature measurement and IR thermography for machining processes, shapes our own research in AM process metrology with IR thermography. We discuss our experimental design, as well as plans for future IR measurements of a laser-based powder bed fusion AM process.

  6. Infrared thermography for laser-based powder bed fusion additive manufacturing processes

    SciTech Connect

    Moylan, Shawn; Whitenton, Eric; Lane, Brandon; Slotwinski, John

    2014-02-18

    Additive manufacturing (AM) has the potential to revolutionize discrete part manufacturing, but improvements in processing of metallic materials are necessary before AM will see widespread adoption. A better understanding of AM processes, resulting from physics-based modeling as well as direct process metrology, will form the basis for these improvements. Infrared (IR) thermography of AM processes can provide direct process metrology, as well as data necessary for the verification of physics-based models. We review selected works examining how IR thermography was implemented and used in various powder-bed AM processes. This previous work, as well as significant experience at the National Institute of Standards and Technology in temperature measurement and IR thermography for machining processes, shapes our own research in AM process metrology with IR thermography. We discuss our experimental design, as well as plans for future IR measurements of a laser-based powder bed fusion AM process.

  7. Pt and Hf Additions to NiAl Bond Coats and Their Effect on the Lifetime of Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Gleeson, B.; Sordelet, D.; Barrett, C. A.

    2003-01-01

    The lifetimes of thermal barrier coatings (TBC's) with various NiAlPt(HfZr) bond coats were determined by cyclic oxidation testing at 1163 C (2125 F). The bond coats were sprayed from powders by low pressure plasma spraying onto Rene N5 superalloy substrates. Yttria stabilized zirconia (8YSZ) top coats were applied by air plasma spraying. Surprisingly, there was not a strong correlation between TBC lifetime and Pt or Hf content although Zr additions decreased lifetimes. TBC failure morphologies and bond coat microstructures were examined and are discussed with respect to the bond coat compositions.

  8. From cerium oxycarbonate to nanostructured ceria: Relations between synthesis, thermal process and morphologies

    NASA Astrophysics Data System (ADS)

    Bakiz, Bahcine; Guinneton, Frédéric; Dallas, Jean-Pierre; Villain, Sylvie; Gavarri, Jean-Raymond

    2008-06-01

    Nanostructured cerium dioxide rods and powders were synthesized via two sol-gel routes, respectively at 200 °C, and in room conditions without any thermal treatment. The initial solution involved nitrates, urea and polyvinyl-pyrrolidine in aqueous medium. In a first step, we synthesized cerium oxycarbonate by heating the solution at 80 °C: crystalline grains of (Ce 3+) 2O(CO 3) 2, H 2O phase were obtained in the form of elongated crystalline spindles (5-10 μm long). Thermal decomposition of these spindle-like crystals gave rise to smaller elongated rods of nanostructured ceria. A second sol-gel route allowed obtaining nanosized ceria, after NH 4OH addition and without any heating process. X-ray diffraction, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analyses allowed characterizing the oxycarbonate polycrystalline samples and the two types of nanocrystalline ceria phases.

  9. NiTi-Polyimide Composites Prepared Using Thermal Imidization Process

    NASA Astrophysics Data System (ADS)

    Vokoun, D.; Sysel, P.; Heller, L.; Kadeřávek, L.; Svatuška, M.; Goryczka, T.; Kafka, V.; Šittner, P.

    2016-05-01

    We manufactured NiTi plate-polyimide composite samples and analyzed their thermomechanical behavior. The residual stresses formed in the composite result from the shift of transformation temperatures and shape changes during thermal cycling. We demonstrate the use of finite element analysis for modeling the shape changes. The shape changes result from the difference in coefficients of thermal expansion and from the changes of Young's modulus and of the coefficient of thermal expansion in the NiTi shape memory alloy.

  10. Effect of Si additions on thermal stability and the phase transition sequence of sputtered amorphous alumina thin films

    SciTech Connect

    Bolvardi, H.; Baben, M. to; Nahif, F.; Music, D. Schnabel, V.; Shaha, K. P.; Mráz, S.; Schneider, J. M.; Bednarcik, J.; Michalikova, J.

    2015-01-14

    Si-alloyed amorphous alumina coatings having a silicon concentration of 0 to 2.7 at. % were deposited by combinatorial reactive pulsed DC magnetron sputtering of Al and Al-Si (90-10 at. %) split segments in Ar/O{sub 2} atmosphere. The effect of Si alloying on thermal stability of the as-deposited amorphous alumina thin films and the phase formation sequence was evaluated by using differential scanning calorimetry and X-ray diffraction. The thermal stability window of the amorphous phase containing 2.7 at. % of Si was increased by more than 100 °C compared to that of the unalloyed phase. A similar retarding effect of Si alloying was also observed for the α-Al{sub 2}O{sub 3} formation temperature, which increased by more than 120 °C. While for the latter retardation, the evidence for the presence of SiO{sub 2} at the grain boundaries was presented previously, this obviously cannot explain the stability enhancement reported here for the amorphous phase. Based on density functional theory molecular dynamics simulations and synchrotron X-ray diffraction experiments for amorphous Al{sub 2}O{sub 3} with and without Si incorporation, we suggest that the experimentally identified enhanced thermal stability of amorphous alumina with addition of Si is due to the formation of shorter and stronger Si–O bonds as compared to Al–O bonds.

  11. Solar-thermal fluid-wall reaction processing

    DOEpatents

    Weimer, Alan W.; Dahl, Jaimee K.; Lewandowski, Allan A.; Bingham, Carl; Buechler, Karen J.; Grothe, Willy

    2006-04-25

    The present invention provides a method for carrying out high temperature thermal dissociation reactions requiring rapid-heating and short residence times using solar energy. In particular, the present invention provides a method for carrying out high temperature thermal reactions such as dissociation of hydrocarbon containing gases and hydrogen sulfide to produce hydrogen and dry reforming of hydrocarbon containing gases with carbon dioxide. In the methods of the invention where hydrocarbon containing gases are dissociated, fine carbon black particles are also produced. The present invention also provides solar-thermal reactors and solar-thermal reactor systems.

  12. Solar-Thermal Fluid-Wall Reaction Processing

    DOEpatents

    Weimer, A. W.; Dahl, J. K.; Lewandowski, A. A.; Bingham, C.; Raska Buechler, K. J.; Grothe, W.

    2006-04-25

    The present invention provides a method for carrying out high temperature thermal dissociation reactions requiring rapid-heating and short residence times using solar energy. In particular, the present invention provides a method for carrying out high temperature thermal reactions such as dissociation of hydrocarbon containing gases and hydrogen sulfide to produce hydrogen and dry reforming of hydrocarbon containing gases with carbon dioxide. In the methods of the invention where hydrocarbon containing gases are dissociated, fine carbon black particles are also produced. The present invention also provides solar-thermal reactors and solar-thermal reactor systems.

  13. Experimental Analysis and Characterization on Thermal Imprint Process via In-situ Observation

    NASA Astrophysics Data System (ADS)

    Saito, Takushi; Kawaguchi, Tatsuya; Satoh, Isao

    In this study, an experimental system for in-situ observation of the thermal imprint process was constructed, and the material behavior from the initiation of transcription to product removal was precisely studied. Based on the results obtained, effect of the temperature and pressure on the transcription behavior and the shape accuracy was investigated, and the principles to obtain good replication were discussed. In addition, the exfoliation behavior of the material from substrate in the cooling stage after the transcription was observed and its characteristics were discussed.

  14. Measuring Systems for Temperature Monitoring of Thermal Spraying and Combustion Processes in Industry

    NASA Astrophysics Data System (ADS)

    Senchenko, V. N.; Dozhdikov, V. S.

    2003-09-01

    Conventional optical pyrometry methods do not always yield satisfactory results in cases of temperature monitoring in complicated industrial processes. For example, measuring the temperature of heated particles in thermal plasma spraying jets requires recognizing the object being measured by solving a mathematical problem. In addition to diagnosis of the temperature of a heated gas flow based on its self-radiation, it is necessary to utilize an irradiation physical model of IR active molecules. The paper briefly describes two diagnostic systems and methods for the above-mentioned industrial application. The main details of the system design, calibration and performance are presented.

  15. Cost minimizing of cutting process for CNC thermal and water-jet machines

    NASA Astrophysics Data System (ADS)

    Tavaeva, Anastasia; Kurennov, Dmitry

    2015-11-01

    This paper deals with optimization problem of cutting process for CNC thermal and water-jet machines. The accuracy of objective function parameters calculation for optimization problem is investigated. This paper shows that working tool path speed is not constant value. One depends on some parameters that are described in this paper. The relations of working tool path speed depending on the numbers of NC programs frames, length of straight cut, configuration part are presented. Based on received results the correction coefficients for working tool speed are defined. Additionally the optimization problem may be solved by using mathematical model. Model takes into account the additional restrictions of thermal cutting (choice of piercing and output tool point, precedence condition, thermal deformations). At the second part of paper the non-standard cutting techniques are considered. Ones may lead to minimizing of cutting cost and time compared with standard cutting techniques. This paper considers the effectiveness of non-standard cutting techniques application. At the end of the paper the future research works are indicated.

  16. Numerical analysis of a deep drawing process with additional force transmission for an extension of the process limits

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Bonk, C.; Grbic, N.; Vucetic, M.

    2017-02-01

    By sheet metal forming processes the forming limits and part characteristics are defined through the process specific loads. In deep drawing processes the maximum deep draw ratios as well as the springback behaviour of the metal parts are depending on the stress distribution in the part material during the forming process. While exceeding the load limits, a failure in the material occurs, which can be avoided by additional force transmission activated in the deep drawing process before the forming limit of material is achieved. This contribution deals with numerical investigation of process effect caused by additional force transmission regarding the extension of the process limits. Here, the steel material HCT 600X+Z (1.0941) in thickness s 0 = 1.0 mm is analyzed numerically using the anisotropic model Hill48. This model is validated by the means of cup test by Swift. Both, the FEA of conventional and forming process with additional force transmission are carried out. The numerical results are compared with reference geometry of rectangle cup.

  17. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing

    PubMed Central

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E.; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-01-01

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems. PMID:27427243

  18. Supporting technology for enhanced oil recovery for thermal processes

    SciTech Connect

    Reid, T.B.; Bolivar, J.

    1997-12-01

    This report contains the results of efforts under the six tasks of the Ninth Amendment and Extension of Annex IV, Enhanced Oil Recovery Thermal Processes of the Venezuela/USA Agreement. The report is presented in sections (for each of the 6 tasks) and each section contains one or more reports prepared by various individuals or groups describing the results of efforts under each of the tasks. A statement of each task, taken from the agreement, is presented on the first page of each section. The tasks are numbered 62 through 67. The first, second, third, fourth fifth, sixth, seventh, eighth, and ninth reports on Annex IV, [Venezuela MEM/USA-DOE Fossil Energy Report IV-1, IV-2, IV-3, IV-4, IV-5, IV-6, IV-7, and IV-8 (DOE/BETC/SP-83/15, DOE/BC-84/6/SP, DOE/BC-86/2/SP, DOE/BC-87/2/SP, DOE/BC-90/1/SP, DOE/BC-90/1/SP) (DOE/BC-92/1/SP, DOE/BC-93/3/SP, and DOE/BC-95/3/SP)] contain the results from the first 61 tasks. Those reports are dated April 1983, August 1984, March 1986, July 1987, November 1988, October 1991, February 1993, and March 1995 respectively.

  19. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing.

    PubMed

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-07-18

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems.

  20. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing

    NASA Astrophysics Data System (ADS)

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E.; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-07-01

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems.

  1. Impact of thermal processing on ELISA detection of peanut allergens.

    PubMed

    Fu, Tong-Jen; Maks, Nicole

    2013-06-19

    This study examined the effect of heat treatment on the solubility of peanut proteins and compared the performances of two commercial ELISA kits (Veratox Quantitative Peanut Allergen Test and BioKits Peanut Assay Kit) for quantitation of peanut residues as affected by different heat treatments (moist and dry heat) and detection targets (mixture of proteins vs specific protein). Both laboratory-prepared and commercial peanut flour preparations were used for the evaluation. The two ELISA kits tended to underestimate the levels of protein in samples that were subjected to elevated heat, respectively, by more than 60- or 400-fold lower for the autoclaved samples and by as much as 70- or 2000-fold lower for the dark-roast commercial flour samples. The BioKits test, which employs antibodies specific to a heat labile protein (Ara h 1), in general exhibited a greater degree of underestimation. These results suggest that commercial ELISA kits may not be able to accurately determine the amount of proteins present in thermally processed foods due to changes in the solubility and immunoreactivity of the target proteins. Users need to be aware of such limitations before applying ELISA kits for evaluation of food allergen control programs.

  2. Rate process analysis of thermal damage in cartilage.

    PubMed

    Díaz, Sergio H; Nelson, J Stuart; Wong, Brian J F

    2003-01-07

    Cartilage laser thermoforming (CLT) is a new surgical procedure that allows in situ treatment of deformities in the head and neck with less morbidity than traditional approaches. While some animal and human studies have shown promising results, the clinical feasibility of CLT depends on preservation of chondrocyte viability, which has not been extensively studied. The present paper characterizes cellular damage due to heat in rabbit nasal cartilage. Damage was modelled as a first orderrate process for which two experimentally derived coefficients, A = 1.2 x 10(70) s(-1) and Ea = 4.5 x 10(5) J mole(-1), were determined by quantifying the decrease in concentration of healthy chondrocytes in tissue samples as a function of exposure time to constant-temperature water baths. After immersion, chondrocytes were enzymatically isolated from the matrix and stained with a two-component fluorescent dye. The dye binds nuclear DNA differentially depending upon chondrocyte viability. A flow cytometer was used to detect differential cell fluorescence to determine the percentage of live and dead cells in each sample. As a result, a damage kinetic model was obtained that can be used to predict the onset, extent and severity of cellular injury to thermal exposure.

  3. Rate process analysis of thermal damage in cartilage

    NASA Astrophysics Data System (ADS)

    Díaz, Sergio H.; Nelson, J. Stuart; Wong, Brian J. F.

    2003-01-01

    Cartilage laser thermoforming (CLT) is a new surgical procedure that allows in situ treatment of deformities in the head and neck with less morbidity than traditional approaches. While some animal and human studies have shown promising results, the clinical feasibility of CLT depends on preservation of chondrocyte viability, which has not been extensively studied. The present paper characterizes cellular damage due to heat in rabbit nasal cartilage. Damage was modelled as a first order rate process for which two experimentally derived coefficients, A = 1.2 × 1070 s-1 and Ea = 4.5 × 105 J mole-1, were determined by quantifying the decrease in concentration of healthy chondrocytes in tissue samples as a function of exposure time to constant-temperature water baths. After immersion, chondrocytes were enzymatically isolated from the matrix and stained with a two-component fluorescent dye. The dye binds nuclear DNA differentially depending upon chondrocyte viability. A flow cytometer was used to detect differential cell fluorescence to determine the percentage of live and dead cells in each sample. As a result, a damage kinetic model was obtained that can be used to predict the onset, extent and severity of cellular injury to thermal exposure.

  4. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  5. Effect of Non-Thermal Processing on Peanut Allergens.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Peanut allergy is on the rise, and the reason is still unclear. Previously, roasting by thermal method has been shown to increase the allergenic potency of peanuts. In this study, we determined if non-thermal methods, such as, pulsed electric fields (PEF) and pulsed UV lights (PUV) affect peanut all...

  6. GRID based Thermal Images Processing for volcanic activity monitoring

    NASA Astrophysics Data System (ADS)

    Mangiagli, S.; Coco, S.; Drago, L.; Laudani, A.,; Lodato, L.; Pollicino, G.; Torrisi, O.

    2009-04-01

    Since 2001, the Catania Section of the National Institute of Geophysics and Volcanology (INGV) has been running the video stations recording the volcanic activity of Mount Etna, Stromboli and the Fossa Crater of Vulcano island. The video signals of 11 video cameras (seven operating in the visible band and four in infrared) are sent in real time to INGV Control Centre where they are visualized on monitors and archived on a dedicated NAS storage. The video surveillance of the Sicilian volcanoes, situated near to densely populated areas, helps the volcanologists providing the Civil Protection authorities with updates in real time on the on-going volcanic activity. In particular, five video cameras are operating on Mt. Etna and they record the volcano from the south and east sides 24 hours a day. During emergencies, mobile video stations may also be used to better film the most important phases of the activity. Single shots are published on the Catania Section intranet and internet websites. On June 2006 a A 40 thermal camera was installed in Vulcano La Fossa Crater. The location was in the internal and opposite crater flank (S1), 400 m distant from the fumarole field. The first two-year of data on temperature distribution frequency were recorded with this new methodology of acquisition, and automatically elaborated by software at INGV Catania Section. In fact a dedicated software developed in IDL, denominated Volcano Thermo Analysis (VTA), was appositely developed in order to extract a set of important features, able to characterize with a good approssimation the volcanic activity. In particular the program first load and opportunely convert the thermal images, then according to the Region Of Interest (ROI) and the temperature ranges defined by the user provide to automatic spatial and statistic analysis. In addition the VTA is able to analysis all the temporal series of images available in order to achieve the time-event analysis and the dynamic of the volcanic

  7. Thermal performance of a photographic laboratory process: Solar Hot Water System

    NASA Astrophysics Data System (ADS)

    Walker, J. A.; Jensen, R. N.

    1982-04-01

    The thermal performance of a solar process hot water system is described. The system was designed to supply 22,000 liters (5,500 gallons) per day of 66 C (150 F) process water for photographic processing. The 328 sq m (3,528 sq. ft.) solar field has supplied 58% of the thermal energy for the system. Techniques used for analyzing various thermal values are given. Load and performance factors and the resulting solar contribution are discussed.

  8. Thermal performance of a photographic laboratory process: Solar Hot Water System

    NASA Technical Reports Server (NTRS)

    Walker, J. A.; Jensen, R. N.

    1982-01-01

    The thermal performance of a solar process hot water system is described. The system was designed to supply 22,000 liters (5,500 gallons) per day of 66 C (150 F) process water for photographic processing. The 328 sq m (3,528 sq. ft.) solar field has supplied 58% of the thermal energy for the system. Techniques used for analyzing various thermal values are given. Load and performance factors and the resulting solar contribution are discussed.

  9. Effect of gelatinization and additives on morphology and thermal behavior of corn starch/PVA blend films.

    PubMed

    Luo, Xuegang; Li, Jiwei; Lin, Xiaoyan

    2012-11-06

    The blend films of ungelatinized and gelatinized starch/polyvinyl alcohol (PVA) were prepared with a solution casting method by the introduction of additives (glycerol/urea) or not. The phase morphologies and thermal behaviors of the blends were carefully analyzed. A droplet phase was observed in the blends containing ungelatinized starch and a laminated phase was observed in the blends containing gelatinized starch. For both ungelatinized and gelatinized starch/PVA blends, the melting temperature (T(m)) (210-230 °C) of PVA was detected, and the T(m) of gelatinized starch/PVA blends was higher than that of the ungelatinized starch/PVA blends. Blend films containing 16.8 wt% of glycerol or urea exhibited a decreased T(m). The introduction of additives (glycerol or urea) reduced the decomposition onset temperature of the blend films. These various morphologies and thermal behaviors could be attributed to the different hydrogen bonding interaction characteristics between starch and polyvinyl alcohol at different conditions.

  10. Influence of thermal processing on the allergenicity of peanut proteins.

    PubMed

    Mondoulet, L; Paty, E; Drumare, M F; Ah-Leung, S; Scheinmann, P; Willemot, R M; Wal, J M; Bernard, H

    2005-06-01

    Peanuts are one of the most common and severe food allergens. Nevertheless, the occurrence of peanut allergy varies between countries and depends on both the exposure and the way peanuts are consumed. Processing is known to influence the allergenicity of peanut proteins. The aim of this study was to assess the effect of thermal processing on the IgE-binding capacity of whole peanut protein extracts and of the major peanut allergens Ara h 1 and Ara h 2. Whole proteins, Ara h 1, and Ara h 2 were extracted and purified from raw, roasted and boiled peanuts using selective precipitation and multiple chromatographic steps, and were then characterized by electrophoresis and mass spectrometry. The immunoreactivity of whole peanut extracts and purified proteins was analyzed by the enzyme allergosorbent test (EAST) and EAST inhibition using the sera of 37 peanut-allergic patients. The composition of the whole protein extracts was modified after heat processing, especially after boiling. The electrophoretic pattern showed protein bands of low molecular weight that were less marked in boiled than in raw and roasted peanuts. The same low-molecular-weight proteins were found in the cooking water of peanuts. Whole peanut protein extracts obtained after the different processes were all recognized by the IgE of the 37 patients. The IgE-binding capacity of the whole peanut protein extracts prepared from boiled peanuts was 2-fold lower than that of the extracts prepared from raw and roasted peanuts. No significant difference was observed between protein extracts from raw and roasted peanuts. It is noteworthy that the proteins present in the cooking water were also recognized by the IgE of peanut-allergic patients. IgE immunoreactivity of purified Ara h 1 and Ara h 2 prepared from roasted peanuts was higher than that of their counterparts prepared from raw and boiled peanuts. The IgE-binding capacity of purified Ara h 1 and Ara h 2 was altered by heat treatment and in particular was

  11. 21 CFR 113.87 - Operations in the thermal processing room.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 2 2013-04-01 2013-04-01 false Operations in the thermal processing room. 113.87... CONTAINERS Production and Process Controls § 113.87 Operations in the thermal processing room. (a) Operating... Food and Drug Administration. (b) A system for product traffic control in the retort room shall...

  12. 21 CFR 113.87 - Operations in the thermal processing room.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 2 2014-04-01 2014-04-01 false Operations in the thermal processing room. 113.87... CONTAINERS Production and Process Controls § 113.87 Operations in the thermal processing room. (a) Operating... Food and Drug Administration. (b) A system for product traffic control in the retort room shall...

  13. 21 CFR 113.87 - Operations in the thermal processing room.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Operations in the thermal processing room. 113.87... CONTAINERS Production and Process Controls § 113.87 Operations in the thermal processing room. (a) Operating... Food and Drug Administration. (b) A system for product traffic control in the retort room shall...

  14. Elastoplastic analysis of process induced residual stresses in thermally sprayed coatings

    SciTech Connect

    Chen Yongxiong; Liang Xiubing; Liu Yan; Xu Binshi

    2010-07-15

    The residual stresses induced from thermal spraying process have been extensively investigated in previous studies. However, most of such works were focused on the elastic deformation range. In this paper, an elastoplastic model for predicting the residual stresses in thermally sprayed coatings was developed, in which two main contributions were considered, namely the deposition induced stress and that due to differential thermal contraction between the substrate and coating during cooling. The deposition induced stress was analyzed based on the assumption that the coating is formed layer-by-layer, and then a misfit strain is accommodated within the multilayer structure after the addition of each layer (plastic deformation is induced consequently). From a knowledge of specimen dimensions, processing temperatures, and material properties, residual stress distributions within the structure can be determined by implementing the model with a simple computer program. A case study for the plasma sprayed NiCoCrAlY on Inconel 718 system was performed finally. Besides some similar phenomena observed from the present study as compared with previous elastic model reported in literature, the elastoplastic model also provides some interesting features for prediction of the residual stresses.

  15. Energy and costs scoping study for plasma pyrolysis thermal processing system

    SciTech Connect

    Sherick, K.E.; Findley, J.E.

    1992-01-01

    The purpose of this study was to provide information in support of an investigation of thermal technologies as possible treatment process for buried wastes at the INEL. Material and energy balances and a cost estimate were generated for a representative plasma torch-based thermal waste treatment system operating in a pyrolysis mode. Two waste streams were selected which are representative of INEL buried wastes, large in volume, and difficult to treat by other technologies. These streams were a solidified nitrate sludge waste stream and a waste/soil mix of other buried waste components. The treatment scheme selected includes a main plasma chamber operating under pyrolyzing conditions; a plasma afterburner to provide additional residence time at high temperature to ensure complete destruction of hazardous organics; an off-gas treatment system; and a incinerator and stack to oxidize carbon monoxide to carbon dioxide and vent the clean, oxidized gases to atmosphere. The material balances generated provide materials flow and equipment duty information of sufficient accuracy to generate initial rough-order-of-magnitude (ROM) system capital and operating cost estimates for a representative plasma thermal processing system.

  16. Social defeat stress potentiates thermal sensitivity in operant models of pain processing

    PubMed Central

    Marcinkiewcz, Catherine A.; Green, Megan K.; Devine, Darragh P.; Duarte, Peter; Vierck, Charles J.; Yezierski, Robert P.

    2013-01-01

    Higher-order processing of nociceptive input is distributed in corticolimbic regions of the brain, including the anterior cingulate, parieto-insular and prefrontal cortices, as well as subcortical structures such as the bed nucleus of stria terminalis and amygdala. In addition to their role in pain processing, these regions encode or modulate emotional, motivational and sensory responses to stress. Thus, pain and stress pathways in the brain intersect at cortical and subcortical forebrain structures. Accordingly, previous work has shown that acute restraint stress in female rats induces heat hyperalgesia in a forebrain-dependent operant test of thermal escape. In the present study, we investigated the effects of social defeat stress in male rats on the operant escape task, as well as in a test of nociceptive thermal preference. After establishing baseline behaviors in these tests, separate groups of rats were socially defeated by dominant “resident” male rats. They were tested for thermal preference after 5 successive social defeat sessions. Escape from cold, heat and a neutral warm temperature also was evaluated after social defeat. Defeated rats exhibited a significant increase in cold preference after social defeat compared to the baseline. In the escape task, the rats exhibited increased escape from warm and nociceptive cold and heat temperatures. Thus, chronic social stress produces hyperalgesia for both hot and cold stimuli in male rats, suggesting a mutually facilitatory cross-regulation between central pathways regulating stress and pain. PMID:19059227

  17. Laser Engineered Net Shaping (LENS{trademark}) for additive component processing

    SciTech Connect

    Keicher, D.M.; Romero, J.A.; Atwood, C.L.; Griffith, M.L.; Jeantette, F.P.; Harwell, L.D.; Greene, D.L.; Smugeresky, J.E.

    1996-05-01

    Sandia National Laboratories is presently developing an additive component processing technology called Laser Engineered Net Shaping, (LENS{trademark}). This process allows complex 3-dimensional solid metallic objects to be directly fabricated from a CAD solid model. Currently, this process functions similar to the Stereo Lithography process in which a faceted file is generated from the CAD solid model and then sliced into a sequence of layers. The sliced file is then input into another interpreter program which converts the sliced file into a series of tool path patterns required to build the entire layer. The component is fabricated by first generating an outline of the key component features and then filled using a rastering technique. This file is then used to drive the laser system to produce the desired component one layer at a time. This process differs from present rapid prototyping (RP) processes in that a fully dense, metallic component can be produced using this process.

  18. Investigation of the Chill-Down Behavior and Thermal Stress Distribution of a Cryogenic Tank During the Filling Process

    NASA Astrophysics Data System (ADS)

    Kang, Zhu; Yanzhong, Li; Mengjian, Xu; Lei, Wang

    A numerical study is conducted to investigate the filling process of a specified cryogenic tank. The chill-down behavior of the tank isanalyzed by a computational fluid dynamics method considering the effect of the inflow rate and the state of the fill substance. In addition, the transient thermal stress within the tank wall during filling processes is analyzed using the finite element method. Numerical results show that the thermal stress is dominated by restricting conditions as well as the temperature distribution, which is controlled by the fluid field and heat transfer types within the tank.

  19. The Effect of Alloy Additions on Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-12-01

    AD-Ri55 142 THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN I/2 THERMOMECHANICALLY PR-.(U) NAVAL POSTGRADUATE SCHOOL UNCLSSIIED MONTEREY CA R J...Ln Monterey, California DTr J U N 1985 * THESIS THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM *0...ALUMINUM-MAGNESIUM ALLOYS >by 0 (Richard J. Self December 1984 C-31 Thesis Advisor: Terry McNelley Approved for public release; distribution is unlimited

  20. Relaxation Process of Interacting Two-mode System Influenced by Markovian Thermal Reservoirs

    NASA Astrophysics Data System (ADS)

    Ban, Masashi

    2016-11-01

    Two different models of a relaxation process are considered for a linearly interacting two-mode system under the influence of independent Markovian thermal reservoirs. One is to describe the relaxation process of bare particles and the other is to describe the one of quasi particles which are derived from bare particles by the Bogoliubov transformation. The difference is that the former does not includes the effect of the inter-mode interaction on the damping operator while the latter does. The equations of motion are solved algebraically by making use of non-equilibrium thermo field dynamics. The relaxation processes in the two models are investigated in detail. The results are applied for investigating a non-ideal beam splitter with photon loss and noise addition.

  1. Relaxation Process of Interacting Two-mode System Influenced by Markovian Thermal Reservoirs

    NASA Astrophysics Data System (ADS)

    Ban, Masashi

    2017-02-01

    Two different models of a relaxation process are considered for a linearly interacting two-mode system under the influence of independent Markovian thermal reservoirs. One is to describe the relaxation process of bare particles and the other is to describe the one of quasi particles which are derived from bare particles by the Bogoliubov transformation. The difference is that the former does not includes the effect of the inter-mode interaction on the damping operator while the latter does. The equations of motion are solved algebraically by making use of non-equilibrium thermo field dynamics. The relaxation processes in the two models are investigated in detail. The results are applied for investigating a non-ideal beam splitter with photon loss and noise addition.

  2. Biocompatibility of hydroxyapatite scaffolds processed by lithography-based additive manufacturing.

    PubMed

    Tesavibul, Passakorn; Chantaweroad, Surapol; Laohaprapanon, Apinya; Channasanon, Somruethai; Uppanan, Paweena; Tanodekaew, Siriporn; Chalermkarnnon, Prasert; Sitthiseripratip, Kriskrai

    2015-01-01

    The fabrication of hydroxyapatite scaffolds for bone tissue engineering applications by using lithography-based additive manufacturing techniques has been introduced due to the abilities to control porous structures with suitable resolutions. In this research, the use of hydroxyapatite cellular structures, which are processed by lithography-based additive manufacturing machine, as a bone tissue engineering scaffold was investigated. The utilization of digital light processing system for additive manufacturing machine in laboratory scale was performed in order to fabricate the hydroxyapatite scaffold, of which biocompatibilities were eventually evaluated by direct contact and cell-culturing tests. In addition, the density and compressive strength of the scaffolds were also characterized. The results show that the hydroxyapatite scaffold at 77% of porosity with 91% of theoretical density and 0.36 MPa of the compressive strength are able to be processed. In comparison with a conventionally sintered hydroxyapatite, the scaffold did not present any cytotoxic signs while the viability of cells at 95.1% was reported. After 14 days of cell-culturing tests, the scaffold was able to be attached by pre-osteoblasts (MC3T3-E1) leading to cell proliferation and differentiation. The hydroxyapatite scaffold for bone tissue engineering was able to be processed by the lithography-based additive manufacturing machine while the biocompatibilities were also confirmed.

  3. Photolytic, thermal, addition, and cycloaddition reactions of 2-diazo-5,6- and -3,8-disubstituted acenaphthenones.

    PubMed

    Blair, Patricia A; Chang, Sou-Jen; Shechter, Harold

    2004-10-15

    Preparation and varied thermal and photolytic reactions of 2-diazo-5,6-(disubstituted)acenaphthenones (11a-d) and 2-diazo-3,8-dimethoxyacenaphthenone (12) are reported. Alcohols react thermally and photolytically with 11a-c with losses of N(2) to yield 2-alkoxynaphthenones (24a,band 47a,b) and acenaphthenones (25 and 48a,b). Aniline and diphenylamine are converted by 11a-c at 180 degrees C to acenaph[1,2-b]indoles (29a,b and 53a,b). Thermolyses of 11a-c at approximately 450 degrees C (0.15 mmHg) yield reduction products 25 and 48a,b, respectively. Wolff rearrangements to 1,8-naphthyleneketenes (15a-d) and/or their derivatives are not observed in the above experiments. Oxygen converts 11a-c thermally to acenaphthenequinones (19a-c) and/or 1,8-naphthalic anhydrides. Insertion, addition, substitution, and/or isomerization reactions occur upon irradiation of 2-diazoacenaphthenones in cyclohexane, benzene, and tetrahydrofuran. Photolysis of 11d in benzene in the presence of O(2) yields the insertion-oxidation product 2-hydroxy-5,6-dinitro-2-phenylacenaphthenone (60). Photolyses of 11a-c in nitriles result in N(2) evolution and dipolar cycloaddition to give acenaph[1,2-d]oxazoles (41 and 61a,b). Acetylenes undergo thermal and photolytic cycloaddition/1,5-sigmatropic rearrangement reactions with 11a-d with N(2) retention to give pyrazolo[5,1-a]quinolin-7-ones (69f-j). 2-Diazoacenaphthenones 1a and 11a react thermally and photolytically with electronegatively-substituted olefins with N(2) expulsion to yield (E)- and (Z)-2-oxospiro[acenaphthylene-1(2H),1'cyclopropanes] 73a-c and 74a-c, respectively. The mechanisms of the reactions of 1a, 11a-d, and 12 reported are discussed.

  4. Effect of Surface-active Additives on Physical Properties of Slurries of Vapor-process Magnesium

    NASA Technical Reports Server (NTRS)

    Pinns, Murray L

    1955-01-01

    The presence of 3 to 5 percent surface-active additive gave the lowest Brookfield apparent viscosity, plastic viscosity, and yield value that were obtained for slurry fuels containing approximately 50 percent vapor-process magnesium in JP-1 fuel. The slurries settled little and were easily remixed. A polyoxyethylene dodecyl alcohol was the most effective of 13 additives tested in reducing the Brookfield apparent viscosity and the yield value of the slurry. The seven most effective additives all had a hydroxyl group plus an ester or polyoxethylene group in the molecule. The densities of some of the slurries were measured.

  5. A novel motif in telomerase reverse transcriptase regulates telomere repeat addition rate and processivity

    PubMed Central

    Xie, Mingyi; Podlevsky, Joshua D.; Qi, Xiaodong; Bley, Christopher J.; Chen, Julian J.-L.

    2010-01-01

    Telomerase is a specialized reverse transcriptase that adds telomeric DNA repeats onto chromosome termini. Here, we characterize a new telomerase-specific motif, called motif 3, in the catalytic domain of telomerase reverse transcriptase, that is crucial for telomerase function and evolutionally conserved between vertebrates and ciliates. Comprehensive mutagenesis of motif 3 identified mutations that remarkably increase the rate or alter the processivity of telomere repeat addition. Notably, the rate and processivity of repeat addition are affected independently by separate motif 3 mutations. The processive telomerase action relies upon a template translocation mechanism whereby the RNA template and the telomeric DNA strand separate and realign between each repeat synthesis. By analyzing the mutant telomerases reconstituted in vitro and in cells, we show that the hyperactive mutants exhibit higher repeat addition rates and faster enzyme turnovers, suggesting higher rates of strand-separation during template translocation. In addition, the strong correlation between the processivity of the motif 3 mutants and their ability to use an 8 nt DNA primer, suggests that motif 3 facilitates realignment between the telomeric DNA and the template RNA following strand-separation. These findings support motif 3 as a key determinant for telomerase activity and processivity. PMID:20044353

  6. A Novel Processing Approach for Additive Manufacturing of Commercial Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Roberts, Christopher E.; Bourell, David; Watt, Trevor; Cohen, Julien

    Aluminum 6061 is of great commercial interest due to its ubiquitous use in manufacturing, advantageous mechanical properties, and its successful certification in aerospace applications. However, as an off-eutectic with accompanying large freezing range, attempts to process the material by additive manufacturing have resulted in part cracking and diminished mechanical properties. A unique approach using mixed powders is presented to process this historically difficult-to-process material. Expansion of this combined-powder approach to other materials systems not typically compatible with additive manufacturing is possible. Dense parts without solidification cracking have been produced by the SLM process, as verified using SEM and EDS. An overview of this approach is presented along with test results using an Al-Si mixture.

  7. Deciphering the influence of the thermal processes on the early passive margins formation

    NASA Astrophysics Data System (ADS)

    Bousquet, Romain; Nalpas, Thierry; Ballard, Jean-François; Ringenbach, Jean-Claude; Chelalou, Roman; Clerc, Camille

    2015-04-01

    Many large-scale dynamic processes, from continental rifting to plate subduction, are intimately linked to metamorphic reactions. This close relation between geodynamic processes and metamorphic reactions is, in spite of appearances, yet poorly understood. For example, during extension processes, rocks will be exposed to important temperature, pressures and stress changes. Meanwhile less attention has been paid to other important aspects of the metamorphic processes. When reacting rocks expand and contract, density and volume changes will set up in the surrounding material. While several tectonic models are proposed to explain the formation of extensive basins and passive margins ( simple shear detachment mantle exhumation .... ) a single thermal model (McKenzie , 1978), as a dogma, is used to understanding and modeling the formation and evolution of sedimentary basins . This model is based on the assumption that the extension is only by pure shear and it is instantaneous. Under this approach, the sedimentary deposits occur in two stages. i) A short step , 1 to 10 Ma , controlled by tectonics. ii) A longer step , at least 50 Ma as a result of the thermal evolution of the lithosphere.
However, most stratigraphic data indicate that less thermal model can account for documented vertical movements. The study of the thermal evolution , coupled with other tectonic models , and its consequences have never been studied in detail , although the differences may be significant and it is clear that the petrological changes associated with changes in temperature conditions , influence changes reliefs.
In addition, it seems that the relationship between basin formation and thermal evolution is not always the same:
- Sometimes the temperature rise above 50 to 100 Ma tectonic extension. In the Alps, a significant rise in geothermal gradient Permo -Triassic followed by a "cold" extension , leading to the opening of the Ligurian- Piedmont ocean, from the Middle Jurassic .

  8. Indoor human thermal adaptation: dynamic processes and weighting factors.

    PubMed

    Luo, M; Cao, B; Ouyang, Q; Zhu, Y

    2017-03-01

    In this study, we explore the correlations between indoor climate change and human thermal adaptation, especially with regard to the timescale and weighting factors of physiological adaptation. A comparative experiment was conducted in China where wintertime indoor climate in the southern region (devoid of space heating) is much colder than in the northern region (with pervasive district heating). Four subject groups with different indoor thermal experiences participated in this climate chamber experiment. The results indicate that previous indoor thermal exposure is an important contributor to occupants' physiological adaptation. More specifically, subjects acclimated to neutral-warm indoors tended to have stronger physiological responses and felt more uncomfortable in moderate cold exposures than those adapted to the cold. As for the driving force of thermal adaptation, physiological acclimation is an important aspect among all the supposed adaptive layers. However, the physiological adaptation speed lags behind changes in the overall subjective perception.

  9. Thermal emissivity of leaves from trees cultivated using processed wastewater

    SciTech Connect

    Drakatos, P.A.; Kalavrouziotis, I.K.; Skuras, D.G.; Drakatos, S.P.

    1997-07-01

    Wastewater and sludge from wastewater treatment plans were discharged on experimental plantations of the species Nerium oleander, Eucalyptus sp. and Populus tremula. An emissiometer was used to measure the thermal emissitivity of the leaves of the different species. Comparison of thermal emissitivity between control and treatment leaves showed significant differences. There are clear indications that, land disposal of wastewater and sludge affects emissivity of different plant-species.

  10. Corona: Coordinated research on non-thermal processes in astrophysics

    NASA Technical Reports Server (NTRS)

    Mullan, Dermott J.

    1991-01-01

    Several problems in astrophysics are examined where departures from purely thermal behavior are expected to produce effects which are detectable by a variety of NASA satellites. The problems identified as worthy of study include coronal heating in stars, deposition of non-thermal particle energy in stars from external sources, and turbulence in atmospheres and winds of stars. The progress in solving these problems is summarized.

  11. Investigation of Thermal Processing on the Properties of PS304: A Solid Lubricant Coating

    NASA Technical Reports Server (NTRS)

    Benoy, Patricia A.; Williams, Syreeta (Technical Monitor)

    2002-01-01

    The effect of thermal processing on PS304, a solid lubricant coating, was investigated. PS304 is a plasma sprayed solid lubricant consisting of 10% Ag and 10% BaF2 and CaF2 in a eutectic mixture for low and high temperature lubricity respectively. In addition, PS304 contains 20% Cr2O3 for increased hardness and 60% NiCr which acts as a binder. All percents are in terms of weight not volume. Previous research on thermal processing (NAG3-2245) of PS304 revealed that substrate affected both the pre- and post-anneal hardness of the plasma spray coating. The objective of this grant was to both quantify this effect and determine whether the root cause was an artifact of the substrate or an actual difference in hardness due to interaction between the substrate and the coating. In addition to clarifying past research developments new data was sought in terms of coating growth due to annealing.

  12. Fate of deoxynivalenol and deoxynivalenol-3-glucoside during cereal-based thermal food processing: a review study.

    PubMed

    Wu, Qinghua; Kuča, Kamil; Humpf, Hans-Ulrich; Klímová, Blanka; Cramer, Benedikt

    2017-02-01

    Deoxynivalenol (DON), the most commonly occurring trichothecene in nature, may affect animal and human health through causing diarrhea, vomiting, gastrointestinal inflammation, and immunomodulation. DON-3-glucoside (DON-3G) as a major plant metabolite of the mycotoxin is another "emerging" food safety issue in recent years. Humans may experience potential health risks by consuming DON-contaminated food products. Thus, it is crucial for human and animal health to study also the degradation of DON and DON-3G during thermal food processing. Baking, boiling, steaming, frying, and extrusion cooking are commonly used during thermal food processing and have promising effects on the reduction of mycotoxins in food. For DON, however, the observed effects of these methods, as reported in numerous studies, are ambiguous and do not present a clear picture with regard to reduction or transformation. This review summarized the influence of thermal processing on the stability of DON and the formation of degradation/conversion products. Besides this, also a release of DON and DON-3G from food matrix as well as the release of DON from DON-3G during processing is discussed. In addition, some conflicting findings as reported from the studies on thermal processing as well as cause-effect relationships of the different thermal procedures are explored. Finally, the potential toxic profiles of DON degradation products are discussed as well when data are available.

  13. 25 CFR 1000.356 - May the trust evaluation process be used for additional reviews?

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... reviews? 1000.356 Section 1000.356 Indians OFFICE OF THE ASSISTANT SECRETARY, INDIAN AFFAIRS, DEPARTMENT... INDIAN SELF-DETERMINATION AND EDUCATION ACT Trust Evaluation Review Annual Trust Evaluations § 1000.356 May the trust evaluation process be used for additional reviews? Yes, if the parties agree....

  14. Additive Manufacturing of IN100 Superalloy Through Scanning Laser Epitaxy for Turbine Engine Hot-Section Component Repair: Process Development, Modeling, Microstructural Characterization, and Process Control

    NASA Astrophysics Data System (ADS)

    Acharya, Ranadip; Das, Suman

    2015-09-01

    This article describes additive manufacturing (AM) of IN100, a high gamma-prime nickel-based superalloy, through scanning laser epitaxy (SLE), aimed at the creation of thick deposits onto like-chemistry substrates for enabling repair of turbine engine hot-section components. SLE is a metal powder bed-based laser AM technology developed for nickel-base superalloys with equiaxed, directionally solidified, and single-crystal microstructural morphologies. Here, we combine process modeling, statistical design-of-experiments (DoE), and microstructural characterization to demonstrate fully metallurgically bonded, crack-free and dense deposits exceeding 1000 μm of SLE-processed IN100 powder onto IN100 cast substrates produced in a single pass. A combined thermal-fluid flow-solidification model of the SLE process compliments DoE-based process development. A customized quantitative metallography technique analyzes digital cross-sectional micrographs and extracts various microstructural parameters, enabling process model validation and process parameter optimization. Microindentation measurements show an increase in the hardness by 10 pct in the deposit region compared to the cast substrate due to microstructural refinement. The results illustrate one of the very few successes reported for the crack-free deposition of IN100, a notoriously "non-weldable" hot-section alloy, thus establishing the potential of SLE as an AM method suitable for hot-section component repair and for future new-make components in high gamma-prime containing crack-prone nickel-based superalloys.

  15. Comprehensive NMR analysis of compositional changes of black garlic during thermal processing.

    PubMed

    Liang, Tingfu; Wei, Feifei; Lu, Yi; Kodani, Yoshinori; Nakada, Mitsuhiko; Miyakawa, Takuya; Tanokura, Masaru

    2015-01-21

    Black garlic is a processed food product obtained by subjecting whole raw garlic to thermal processing that causes chemical reactions, such as the Maillard reaction, which change the composition of the garlic. In this paper, we report a nuclear magnetic resonance (NMR)-based comprehensive analysis of raw garlic and black garlic extracts to determine the compositional changes resulting from thermal processing. (1)H NMR spectra with a detailed signal assignment showed that 38 components were altered by thermal processing of raw garlic. For example, the contents of 11 l-amino acids increased during the first step of thermal processing over 5 days and then decreased. Multivariate data analysis revealed changes in the contents of fructose, glucose, acetic acid, formic acid, pyroglutamic acid, cycloalliin, and 5-(hydroxymethyl)furfural (5-HMF). Our results provide comprehensive information on changes in NMR-detectable components during thermal processing of whole garlic.

  16. Effect of Cu Addition to Zn-12Al Alloy on Thermal Properties and Wettability on Cu and Al Substrates

    NASA Astrophysics Data System (ADS)

    Gancarz, Tomasz; Pstruś, Janusz; Mosińska, Sylwia; Pawlak, Sylwia

    2016-01-01

    The thermal properties, electrical resistivity, thermal linear expansion and tensile strength of a new high-temperature lead-free solder based on a eutectic Zn-Al alloy with 0.5, 1.0, or 1.5 at. pct Cu added were studied. Wettability studies on Cu substrate were performed with flux at 773 K (500 °C) for 60, 180, 240, 900, 1800, and 3600 seconds, and for 480 seconds at 733 K, 753 K, 773 K, 793 K, and 823 K (460 °C, 480 °C, 500 °C, 520 °C, and 550 °C, respectively). The experiment was designed to demonstrate the effect of the addition of Cu on the kinetics of the formation and growth of the CuZn, Cu5Zn8, CuZn4, and Al4Cu9 phases, which were identified by X-ray diffraction analysis. Wetting tests were also performed on the Al substrate, for 15 and 30 seconds at 773 K and 793 K (500 °C and 520 °C, respectively). Very low contact angles on Al pads were obtained. The electrical resistivity of Zn-Al-Cu alloys was slightly higher than that of the ZnAl eutectic alloy. The present results are discussed with respect to the available literature on Zn-Al and Zn-Al-Cu alloys.

  17. Investigation into the effect of some additives on the mechanical strength, quality and thermal conductivity of clay bricks

    NASA Astrophysics Data System (ADS)

    Zaid, Adnan I. O.; Qandil, A.; Qattous, M. A. A.

    2016-08-01

    It was repeatedly reported that the clay bricks industry in Jordan is facing both weak mechanical strength and poor quality which caused marketing problems where it is expected to serve the increasing demand of housing in the country especially after the political crises in the neighboring countries Iraq and Syria. It is therefore anticipated that improvement of the mechanical strength and quality of the produced clay evaluation of the brick industry in Jordan is worth investigating. In this paper, theoretical and experimental investigation obtained from field visits to the factories producing clay bricks were carried out. Furthermore, the effect of using some additives from locally available materials namely: Battn El-Ghoul Clay, Suweileh sand and Olive extracts on the mechanical strength, thermal conductivity and surface quality of the produced bricks is investigated and discussed. The experimental results indicated that thermal conductivity, color and durability were all enhanced and the ultimate compressive strength was reduced but remained higher than the acceptable value for brickwork.

  18. Electric poling-assisted additive manufacturing process for PVDF polymer-based piezoelectric device applications

    NASA Astrophysics Data System (ADS)

    Lee, ChaBum; Tarbutton, Joshua A.

    2014-09-01

    This paper presents a new additive manufacturing (AM) process to directly and continuously print piezoelectric devices from polyvinylidene fluoride (PVDF) polymeric filament rods under a strong electric field. This process, called ‘electric poling-assisted additive manufacturing or EPAM, combines AM and electric poling processes and is able to fabricate free-form shape piezoelectric devices continuously. In this process, the PVDF polymer dipoles remain well-aligned and uniform over a large area in a single design, production and fabrication step. During EPAM process, molten PVDF polymer is simultaneously mechanically stresses in-situ by the leading nozzle and electrically poled by applying high electric field under high temperature. The EPAM system was constructed to directly print piezoelectric structures from PVDF polymeric filament while applying high electric field between nozzle tip and printing bed in AM machine. Piezoelectric devices were successfully fabricated using the EPAM process. The crystalline phase transitions that occurred from the process were identified by using the Fourier transform infrared spectroscope. The results indicate that devices printed under a strong electric field become piezoelectric during the EPAM process and that stronger electric fields result in greater piezoelectricity as marked by the electrical response and the formation of sharper peaks at the polar β crystalline wavenumber of the PVDF polymer. Performing this process in the absence of an electric field does not result in dipole alignment of PVDF polymer. The EPAM process is expected to lead to the widespread use of AM to fabricate a variety of piezoelectric PVDF polymer-based devices for sensing, actuation and energy harvesting applications with simple, low cost, single processing and fabrication step.

  19. Rationalization of Microstructure Heterogeneity in INCONEL 718 Builds Made by the Direct Laser Additive Manufacturing Process

    NASA Astrophysics Data System (ADS)

    Tian, Yuan; McAllister, Donald; Colijn, Hendrik; Mills, Michael; Farson, Dave; Nordin, Mark; Babu, Sudarsanam

    2014-09-01

    Simulative builds, typical of the tip-repair procedure, with matching compositions were deposited on an INCONEL 718 substrate using the laser additive manufacturing process. In the as-processed condition, these builds exhibit spatial heterogeneity in microstructure. Electron backscattering diffraction analyses showed highly misoriented grains in the top region of the builds compared to those of the lower region. Hardness maps indicated a 30 pct hardness increase in build regions close to the substrate over those of the top regions. Detailed multiscale characterizations, through scanning electron microscopy, electron backscattered diffraction imaging, high-resolution transmission electron microscopy, and ChemiSTEM, also showed microstructure heterogeneities within the builds in different length scales including interdendritic and interprecipitate regions. These multiscale heterogeneities were correlated to primary solidification, remelting, and solid-state precipitation kinetics of γ″ induced by solute segregation, as well as multiple heating and cooling cycles induced by the laser additive manufacturing process.

  20. Measurement of powder bed density in powder bed fusion additive manufacturing processes

    NASA Astrophysics Data System (ADS)

    Jacob, G.; Donmez, A.; Slotwinski, J.; Moylan, S.

    2016-11-01

    Many factors influence the performance of additive manufacturing (AM) processes, resulting in a high degree of variation in process outcomes. Therefore, quantifying these factors and their correlations to process outcomes are important challenges to overcome to enable widespread adoption of emerging AM technologies. In the powder bed fusion AM process, the density of the powder layers in the powder bed is a key influencing factor. This paper introduces a method to determine the powder bed density (PBD) during the powder bed fusion (PBF) process. A complete uncertainty analysis associated with the measurement method was also described. The resulting expanded measurement uncertainty, U PBD (k  =  2), was determined as 0.004 g · cm-3. It was shown that this expanded measurement uncertainty is about three orders of magnitude smaller than the typical powder bed density. This method enables establishing correlations between the changes in PBD and the direction of motion of the powder recoating arm.

  1. Indirect thermal liquefaction process for producing liquid fuels from biomass

    SciTech Connect

    Kuester, J.L.

    1980-01-01

    A progress report on an indirect liquefaction process to convert biomass type materials to quality liquid hydrocarbon fuels by gasification followed by catalytic liquid fuels synthesis has been presented. A wide variety of feedstocks can be processed through the gasification system to a gas with a heating value of 500 + Btu/SCF. Some feedstocks are more attractive than others with regard to producing a high olefin content. This appears to be related to hydrocarbon content of the material. The H/sub 2//CO ratio can be manipulated over a wide range in the gasification system with steam addition. Some feedstocks require the aid of a water-gas shift catalyst while others appear to exhibit an auto-catalytic effect to achieve the conversion. H/sub 2/S content (beyond the gasification system wet scrubber) is negligible for the feedstocks surveyed. The water gas shift reaction appears to be enhanced with an increase in pyrolysis reactor temperature over the range of 1300 to 1700/sup 0/F. Reactor temperature in the Fischer-Tropsch step is a significant factor with regard to manipulating product composition analysis. The optimum temperature however will probably correspond to maximum conversion to liquid hydrocarbons in the C/sub 5/ - C/sub 17/ range. Continuing research includes integrated system performance assessment, alternative feedstock characterization (through gasification) and factor studies for gasification (e.g., catalyst usage, alternate heat transfer media, steam usage, recycle effects, residence time study) and liquefaction (e.g., improved catalysts, catalyst activity characterization).

  2. Development of thermally processed nanocomposites with controlled surfaces

    NASA Astrophysics Data System (ADS)

    Georgieva, Petya

    The ever increasing need for technology development requires the integration of inexpensive, light weight and high strength materials which are able to meet the high standards and specifications for various engineering applications. The intention of this work is to show that the suitable material selection and the utilization of plasma spray processing can be of potential interest to a large number of industrial, biomedical and everyday life applications. This research demonstrates also that plasma processing is a promising engineering tool for multifunctional coatings and near-net-shape manufacturing. Further, the theoretical and experimental results are combined in order to explain the mechanisms behind nanostructure retention and enhanced properties. Proper design of experiments, an appropriate material selection and experimental methodology are discussed herein. The experimental conditions were optimized in order to achieve the best materials properties according to their explicit properties and functions. Specific materials were consolidated according to their prospective performance and applications: (1) Plasma spraying of nano-Ceria-stabilized Zirconia free form part for stem cells scaffolds, (2) Plasma spraying of FeCrAlY on Ti-alloy plate, additionally coated with nano-size Hydroxyapatite for bone tissue engineering, (3) Wire-arc spraying of nano-based steel wires for aerospace and automotive applications. The performance and characteristics of all of the developed coatings and free-form-parts are evaluated using state-of-the art characterization techniques.

  3. Bentonite alteration due to thermal-hydro-chemical processes during the early thermal period in a nuclear waste repository

    SciTech Connect

    Xu, T.; Senger, R.; Finsterle, S.

    2011-02-01

    After closure of an underground nuclear waste repository, the decay of radionuclides will raise temperature in the repository, and the bentonite buffer will resaturate by water inflow from the surrounding host rock. The perturbations from these thermal and hydrological processes are expected to dissipate within hundreds to a few thousand years. Here, we investigate coupled thermal-hydro-chemical processes and their effects on the short-term performance of a potential nuclear waste repository located in a clay formation. Using a simplified geometric configuration and abstracted hydraulic parameters of the clayey formation, we examine geochemical processes, coupled with thermo-hydrologic phenomena, and potential changes in porosity near the waste container during the early thermal period. The developed models were used for evaluating the mineral alterations and potential changes in porosity of the buffer, which can affect the repository performance. The results indicate that mineral alteration and associated changes in porosity induced by early thermal and hydrological processes are relatively small and are expected to not significantly affect flow and transport properties. Chlorite precipitation was obtained in all simulation cases. A maximum of one percent volume fraction of chlorite could be formed, whose process may reduce swelling and sorption capacity of bentonite clay, affecting the performance of the repository. llitisation process was not obtained from the present simulations.

  4. Transition from cool flame to thermal flame in compression ignition process

    SciTech Connect

    Yamada, Hiroyuki; Suzaki, Kotaro; Goto, Yuichi; Tezaki, Atsumu

    2008-07-15

    The mechanism that initiates thermal flames in compression ignition has been studied. Experimentally, a homogeneous charge compression ignition (HCCI) engine was used with DME, n-heptane, and n-decane. Arrhenius plots of the heat release rate in the HCCI experiments showed that rates of heat release with DME, n-heptane, and n-decane exhibited a certain activation energy that is identical to that of the H{sub 2}O{sub 2} decomposition reaction. The same feature was observed in diesel engine operation using ordinary diesel fuel with advanced ignition timing to make ignition occur after the end of fuel injection. These experimental results were reproduced in nondimensional simulations using kinetic mechanisms for DME, n-heptane, and n-decane, the last being developed by extending the n-heptane mechanism. Methanol addition, which suppresses low-temperature oxidation (LTO) and delays the ignition timing, had no effect on the activation energy obtained from the Arrhenius plot of heat release rate. Nevertheless, methanol addition lowered the heat release rates during the prethermal flame process. This is because H{sub 2}O{sub 2} formation during cool flame was reduced by adding methanol. The mechanism during the transition process from cool flame to thermal flame can be explained quantitatively using thermal explosion theory, in which the rate-determining reaction is H{sub 2}O{sub 2} decomposition, assuming that heat release in this period is caused by partial oxidation of DME and HCHO initiated with the reaction with OH produced though H{sub 2}O{sub 2} decomposition. (author)

  5. Process-Structure-Property Relationships for 316L Stainless Steel Fabricated by Additive Manufacturing and Its Implication for Component Engineering

    NASA Astrophysics Data System (ADS)

    Yang, Nancy; Yee, J.; Zheng, B.; Gaiser, K.; Reynolds, T.; Clemon, L.; Lu, W. Y.; Schoenung, J. M.; Lavernia, E. J.

    2016-12-01

    We investigate the process-structure-property relationships for 316L stainless steel prototyping utilizing 3-D laser engineered net shaping (LENS), a commercial direct energy deposition additive manufacturing process. The study concluded that the resultant physical metallurgy of 3-D LENS 316L prototypes is dictated by the interactive metallurgical reactions, during instantaneous powder feeding/melting, molten metal flow and liquid metal solidification. The study also showed 3-D LENS manufacturing is capable of building high strength and ductile 316L prototypes due to its fine cellular spacing from fast solidification cooling, and the well-fused epitaxial interfaces at metal flow trails and interpass boundaries. However, without further LENS process control and optimization, the deposits are vulnerable to localized hardness variation attributed to heterogeneous microstructure, i.e., the interpass heat-affected zone (HAZ) from repetitive thermal heating during successive layer depositions. Most significantly, the current deposits exhibit anisotropic tensile behavior, i.e., lower strain and/or premature interpass delamination parallel to build direction (axial). This anisotropic behavior is attributed to the presence of interpass HAZ, which coexists with flying feedstock inclusions and porosity from incomplete molten metal fusion. The current observations and findings contribute to the scientific basis for future process control and optimization necessary for material property control and defect mitigation.

  6. 21 CFR 113.87 - Operations in the thermal processing room.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 2 2012-04-01 2012-04-01 false Operations in the thermal processing room. 113.87 Section 113.87 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN CONSUMPTION THERMALLY PROCESSED LOW-ACID FOODS PACKAGED IN HERMETICALLY...

  7. 21 CFR 113.87 - Operations in the thermal processing room.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 2 2011-04-01 2011-04-01 false Operations in the thermal processing room. 113.87 Section 113.87 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN CONSUMPTION THERMALLY PROCESSED LOW-ACID FOODS PACKAGED IN HERMETICALLY...

  8. 21 CFR 500.23 - Thermally processed low-acid foods packaged in hermetically sealed containers.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Thermally processed low-acid foods packaged in... Administrative Rulings and Decisions § 500.23 Thermally processed low-acid foods packaged in hermetically sealed... of low-acid foods in hermetically sealed containers, and intended for use as food for animals....

  9. 40 CFR 458.20 - Applicability: description of the carbon black thermal process subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... carbon black thermal process subcategory. 458.20 Section 458.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS CARBON BLACK MANUFACTURING POINT SOURCE CATEGORY Carbon Black Thermal Process Subcategory § 458.20 Applicability: description of the carbon...

  10. Advanced thermal hydrolysis: optimization of a novel thermochemical process to aid sewage sludge treatment.

    PubMed

    Abelleira, Jose; Pérez-Elvira, Sara I; Portela, Juan R; Sánchez-Oneto, Jezabel; Nebot, Enrique

    2012-06-05

    The aim of this work was to study in depth the behavior and optimization of a novel process, called advanced thermal hydrolysis (ATH), to determine its utility as a pretreatment (sludge solubilization) or postreatment (organic matter removal) for anaerobic digestion (AD) in the sludge line of wastewater treatment plants (WWTPs). ATH is based on a thermal hydrolysis (TH) process plus hydrogen peroxide (H(2)O(2)) addition and takes advantage of a peroxidation/direct steam injection synergistic effect. On the basis of the response surface methodology (RSM) and a modified Doehlert design, an empirical second-order polynomial model was developed for the total yield of: (a) disintegration degree [DD (%)] (solubilization), (b) filtration constant [F(c) (cm(2)/min)] (dewaterability), and (c) organic matter removal (%). The variables considered were operation time (t), temperature reached after initial heating (T), and oxidant coefficient (n = oxygen(supplied)/oxygen(stoichiometric)). As the model predicts, in the case of the ATH process with high levels of oxidant, it is possible to achieve an organic matter removal of up to 92%, but the conditions required are prohibitive on an industrial scale. ATH operated at optimal conditions (oxygen amount 30% of stoichiometric, 115 °C and 24 min) gave promising results as a pretreatment, with similar solubilization and markedly better dewaterability levels in comparison to those obtained with TH at 170 °C. The empirical validation of the model was satisfactory.

  11. Processes of Equatorial Thermal Structure: An Analysis of Galileo Temperature Profile with 3-D Model

    NASA Technical Reports Server (NTRS)

    Majeed, T.; Waite, J. H., Jr.; Bougher, S. W.; Gladstone, G. R.

    2005-01-01

    The Jupiter Thermosphere General Circulation Model (JTGCM) calculates the global dynamical structure of Jupiter's thermosphere self-consistently with its global thermal structure and composition. The main heat source that drives the thermospheric flow is high-latitude Joule heating. A secondary source of heating is the auroral process of particle precipitation. Global simulations of Jovian thermospheric dynamics indicate strong neutral outflows from the auroral ovals with velocities up to approximately 2 kilometers per second and subsequent convergence and downwelling at the Jovian equator. Such circulation is shown to be an important process for transporting significant amounts of auroral energy to equatorial latitudes and for regulating the global heat budget in a manner consistent with the high thermospheric temperatures observed by the Galileo probe. Adiabatic compression of the neutral atmosphere resulting from downward motion is an important source of equatorial heating (less than 0.06 microbar). The adiabatic heating continues to dominate between 0.06 and 0.2 microbar, but with an addition of comparable heating due to horizontal advection induced by the meridional flow. Thermal conduction plays an important role in transporting heat down to lower altitudes (greater than 0.2microbar) where it is balanced by the cooling associated with the wind transport processes. Interestingly, we find that radiative cooling caused by H3(+), CH4, and C2H2 emissions does not play a significant role in interpreting the Galileo temperature profile.

  12. Application of optical character recognition in thermal image processing

    NASA Astrophysics Data System (ADS)

    Chan, W. T.; Sim, K. S.; Tso, C. P.

    2011-07-01

    This paper presents the results of a study on the reliability of the thermal imager compared to other devices that are used in preventive maintenance. Several case studies are used to facilitate the comparisons. When any device is found to perform unsatisfactorily where there is a suspected fault, its short-fall is determined so that the other devices may compensate, if possible. This study discovered that the thermal imager is not suitable or efficient enough for systems that happen to have little contrast in temperature between its parts or small but important parts that have their heat signatures obscured by those from other parts. The thermal imager is also found to be useful for preliminary examinations of certain systems, after which other more economical devices are suitable substitutes for further examinations. The findings of this research will be useful to the design and planning of preventive maintenance routines for industrial benefits.

  13. Reduction of nitrous oxide emissions from biological nutrient removal processes by thermal decomposition.

    PubMed

    Pedros, Philip B; Askari, Omid; Metghalchi, Hameed

    2016-12-01

    During the last decade municipal wastewater treatment plants have been regulated with increasingly stringent nutrient removal requirements including nitrogen. Typically biological treatment processes are employed to meet these limits. Although the nitrogen in the wastewater stream is reduced, certain steps in the biological processes allow for the release of gaseous nitrous oxide (N2O), a greenhouse gas (GHG). A comprehensive study was conducted to investigate the potential to mitigate N2O emissions from biological nutrient removal (BNR) processes by means of thermal decomposition. The study examined using the off gases from the biological process, instead of ambient air, as the oxidant gas for the combustion of biomethane. A detailed analysis was done to examine the concentration of N2O and 58 other gases that exited the combustion process. The analysis was based on the assumption that the exhaust gases were in chemical equilibrium since the residence time in the combustor is sufficiently longer than the chemical characteristics. For all inlet N2O concentrations the outlet concentrations were close to zero. Additionally, the emission of hydrogen sulfide (H2S) and ten commonly occurring volatile organic compounds (VOCs) were also examined as a means of odor control for biological secondary treatment processes or as potential emissions from an anaerobic reactor of a BNR process. The sulfur released from the H2S formed sulfur dioxide (SO2) and eight of the ten VOCs were destroyed.

  14. Multiscale simulation process and application to additives in porous composite battery electrodes

    NASA Astrophysics Data System (ADS)

    Wieser, Christian; Prill, Torben; Schladitz, Katja

    2015-03-01

    Structure-resolving simulation of porous materials in electrochemical cells such as fuel cells and lithium ion batteries allows for correlating electrical performance with material morphology. In lithium ion batteries characteristic length scales of active material particles and additives range several orders of magnitude. Hence, providing a computational mesh resolving all length scales is not reasonably feasible and requires alternative approaches. In the work presented here a virtual process to simulate lithium ion batteries by bridging the scales is introduced. Representative lithium ion battery electrode coatings comprised of μm-scale graphite particles as active material and a nm-scale carbon/polymeric binder mixture as an additive are imaged with synchrotron radiation computed tomography (SR-CT) and sequential focused ion beam/scanning electron microscopy (FIB/SEM), respectively. Applying novel image processing methodologies for the FIB/SEM images, data sets are binarized to provide a computational grid for calculating the effective mass transport properties of the electrolyte phase in the nanoporous additive. Afterwards, the homogenized additive is virtually added to the micropores of the binarized SR-CT data set representing the active particle structure, and the resulting electrode structure is assembled to a virtual half-cell for electrochemical microheterogeneous simulation. Preliminary battery performance simulations indicate non-negligible impact of the consideration of the additive.

  15. Management applications for thermal IR imagery of lake processes

    NASA Technical Reports Server (NTRS)

    Whipple, J. M.; Haynes, R. B.

    1971-01-01

    A thermal infrared scanning program was conducted in the Lake Ontario Basin region in an effort to determine: (1) limonologic data that could be collected by remote sensing techniques, and (2) local interest in and routine use of such data in water management programs. Difficulties encountered in the development of an infrared survey program in New York suggest that some of the major obstacles to acceptance of remotely sensed data for routine use are factors of psychology rather than technology. Also, terminology used should suit the measurement technique in order to encourage acceptance of the surface thermal data obtained.

  16. Chemical Changes in Lipids Produced by Thermal Processing.

    ERIC Educational Resources Information Center

    Nawar, Wassef W.

    1984-01-01

    Describes heat effects on lipids, indicating that the chemical and physical changes that occur depend on the lipid's composition and conditions of treatment. Thermolytic and oxidation reactions, thermal/oxidative interaction of lipids with other food components and the chemistry of frying are considered. (JN)

  17. Experience base for Radioactive Waste Thermal Processing Systems: A preliminary survey

    SciTech Connect

    Mayberry, J.; Geimer, R.; Gillins, R.; Steverson, E.M.; Dalton, D. ); Anderson, G.L. )

    1992-04-01

    In the process of considering thermal technologies for potential treatment of the Idaho National Engineering Laboratory mixed transuranic contaminated wastes, a preliminary survey of the experience base available from Radioactive Waste Thermal Processing Systems is reported. A list of known commercial radioactive waste facilities in the United States and some international thermal treatment facilities are provided. Survey focus is upon the US Department of Energy thermal treatment facilities. A brief facility description and a preliminary summary of facility status, and problems experienced is provided for a selected subset of the DOE facilities.

  18. Surface Modified Particles By Multi-Step Addition And Process For The Preparation Thereof

    DOEpatents

    Cook, Ronald Lee; Elliott, Brian John; Luebben, Silvia DeVito; Myers, Andrew William; Smith, Bryan Matthew

    2006-01-17

    The present invention relates to a new class of surface modified particles and to a multi-step surface modification process for the preparation of the same. The multi-step surface functionalization process involves two or more reactions to produce particles that are compatible with various host systems and/or to provide the particles with particular chemical reactivities. The initial step comprises the attachment of a small organic compound to the surface of the inorganic particle. The subsequent steps attach additional compounds to the previously attached organic compounds through organic linking groups.

  19. Photoresist roughness characterization in additive lithography processes for the fabrication of phase-only optical vortices

    NASA Astrophysics Data System (ADS)

    Hosseinimakarem, Zahra; Poutous, Menelaos K.; Johnson, Eric G.

    2012-03-01

    The roughness on the surface of phase-only micro-optical elements can limit their performance. An optical vortex phase element was fabricated by using additive lithography with an optimized process to have minimal surface roughness. Thick photoresist was used in order to obtain the appropriate dynamic range for the desired phase profile. We investigated the effects of both post applied and post exposure baking processes, as well as the effects of surfactant in the developer. We found the resist surface roughness to be a function of both the temperature and the time of the respective bakes, as well as the developer surfactant content.

  20. Additive Manufacturing: Building the Pathway Towards Process and Material Qualification”

    DOE PAGES

    Carpenter, John S.; Beese, Allison M.; Bourell, David L.; ...

    2016-06-14

    The potential benefits of metal additive manufacturing, as compared with more traditional, subtractive-only approaches, has created excitement within design circles seeking to take advantage of the ability to build and repair complex shapes, to integrate or consolidate multiple parts and minimize joining concerns, and to locally tailor material properties to increase functionality. Tempering the excitement of designers, however, has been concerns with the material deposited by the process. It is not enough for a part to ‘look’ right from a geometric perspective. Rather, the metallurgical aspects associated with the material being deposited must ‘look’ and ‘behave’ correctly along with themore » aforementioned geometric accuracy. Finally, without elucidation of the connections between processing, microstructure, properties, and performance from a materials science perspective, metal additive manufacturing will not realize its potential to change the manufacturing world for property and performance-critical engineering applications.« less

  1. Additive Manufacturing: Building the Pathway Towards Process and Material Qualification”

    SciTech Connect

    Carpenter, John S.; Beese, Allison M.; Bourell, David L.; Hamilton, Reginald F.; Herderick, Edward; Mishra, Rajiv S.; Sears, James

    2016-06-14

    The potential benefits of metal additive manufacturing, as compared with more traditional, subtractive-only approaches, has created excitement within design circles seeking to take advantage of the ability to build and repair complex shapes, to integrate or consolidate multiple parts and minimize joining concerns, and to locally tailor material properties to increase functionality. Tempering the excitement of designers, however, has been concerns with the material deposited by the process. It is not enough for a part to ‘look’ right from a geometric perspective. Rather, the metallurgical aspects associated with the material being deposited must ‘look’ and ‘behave’ correctly along with the aforementioned geometric accuracy. Finally, without elucidation of the connections between processing, microstructure, properties, and performance from a materials science perspective, metal additive manufacturing will not realize its potential to change the manufacturing world for property and performance-critical engineering applications.

  2. Application of antibodies for the identification of polysaccharide gum additives in processed foods.

    PubMed

    Pazur, J H; Li, N-Q

    2004-11-01

    Anti-carbohydrate antibodies with specificities for polysaccharide gums were isolated from the serum of rabbits that were immunized with a solution of the gums and Freund's complete adjuvant. The primary objective was to test an immunological method for the detection of the polysaccharide gums as additives to processed foods. Analysis involved the extraction of food with phosphate buffer and the testing of the extract for a reaction with anti-gum antibodies by the agar diffusion method. Reaction by a specific gum with the homologous antibodies establishes the presence of the gum in the food. The method is a novel application of antibodies. The antibody method is highly specific for a gum and thus possesses advantages over other methods of analysis for polysaccharide gums as additives in processed foods.

  3. Reactive nanophase oxide additions to melt-processed high-{Tc} superconductors

    SciTech Connect

    Goretta, K.C.; Brandel, B.P.; Lanagan, M.T.; Hu, J.; Miller, D.J.; Sengupta, S.; Parker, J.C.; Ali, M.N.; Chen, Nan

    1994-10-01

    Nanophase TiO{sub 2} and Al{sub 2}O{sub 3} powders were synthesized by a vapor-phase process and mechanically mixed with stoichiometric YBa{sub 2}Cu{sub 3}O{sub x} and TlBa{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} powders in 20 mole % concentrations. Pellets produced from powders with and without nanophase oxides were heated in air or O{sub 2} above the peritectic melt temperature and slow-cooled. At 4.2 K, the intragranular critical current density (J{sub c}) increased dramatically with the oxide additions. At 35--50 K, effects of the oxide additions were positive, but less pronounced. At 77 K, the additions decreased J{sub c}, probably because of inducing a depresion of the transition temperature.

  4. Baseliner: An open-source, interactive tool for processing sap flux data from thermal dissipation probes

    NASA Astrophysics Data System (ADS)

    Oishi, A. Christopher; Hawthorne, David A.; Oren, Ram

    Estimating transpiration from woody plants using thermal dissipation sap flux sensors requires careful data processing. Currently, researchers accomplish this using spreadsheets, or by personally writing scripts for statistical software programs (e.g., R, SAS). We developed the Baseliner software to help establish a standardized protocol for processing sap flux data. Baseliner enables users to QA/QC data and process data using a combination of automated steps, visualization, and manual editing. Data processing requires establishing a zero-flow reference value, or "baseline", which varies among sensors and with time. Since no set of algorithms currently exists to reliably QA/QC and estimate the zero-flow baseline, Baseliner provides a graphical user interface to allow visual inspection and manipulation of data. Data are first automatically processed using a set of user defined parameters. The user can then view the data for additional, manual QA/QC and baseline identification using mouse and keyboard commands. The open-source software allows for user customization of data processing algorithms as improved methods are developed.

  5. Long term effect of MnO2 powder addition on nitrogen removal by anammox process.

    PubMed

    Qiao, Sen; Bi, Zhen; Zhou, Jiti; Cheng, Yingjun; Zhang, Jie; Bhatti, Zafar

    2012-11-01

    This study examined long-term effect of MnO(2) powder (average diameter of 4-7 μm) on nitrogen removal in anammox process. Two lab-scale up-flow anammox reactors were operated for 380 days, one with and one without MnO(2) powder addition. During the period when only substrate concentrations varied, the maximum nitrogen removal rate in the reactor with MnO(2) addition reached 920.9 g-N/m(3)/d. This value was 2-folds higher than that (464.6 g-N/m(3)/d) of the reactor without MnO(2) addition. The crude enzyme activities of the anammox biomass from the two reactors was measured as 0.531±0.019 and 0.298±0.007 μmol cytochrome c reduced/mg protein/min, respectively. Transmission electron microscopy observation demonstrated more undefined particles existing inside anammox bacterial cell in the reactor with MnO(2) powder addition. Furthermore, filament-like structures inside anammoxosome were observed, which formed a net-like structure with particles as the connecting nodes. The experiment results demonstrated that MnO(2) improved nitrogen removal performance of anammox process.

  6. Monitoring Residual Solvent Additives and Their Effects in Solution Processed Solar Cells

    NASA Astrophysics Data System (ADS)

    Fogel, Derek M.; Basham, James I.; Engmann, Sebastian; Pookpanratana, Sujitra J.; Bittle, Emily G.; Jurchescu, Oana D.; Gundlach, David J.

    2015-03-01

    High boiling point solvent additives are a widely adopted approach for increasing bulk heterojunction (BHJ) solar cell efficiency. However, experiments show residual solvent can persist for hours after film deposition, and certain common additives are unstable or reactive. We report here on the effects of residual 1,8-diiodooctane on the electrical performance of poly(3-hexylthiophene-2,5-diyl) (P3HT): phenyl-C71-butyric acid methyl ester (PC[71]BM) BHJ photovoltaic cells. We optimized our fabrication process for efficiency at an active layer thickness of 220 nm, and all devices were processed in parallel to minimize unintentional variations between test structures. The one variable in this study is the active layer post spin drying time. Immediately following the cathode deposition, we measured the current-voltage characteristics at one sun equivalent illumination intensity, and performed impedance spectroscopy to quantify charge density, lifetime, and recombination process. Spectroscopic ellipsometry, FTIR, and XPS are also used to monitor residual solvent and correlated with electrical performance. We find that residual additive degrades performance by increasing the series resistance and lowering efficiency, fill factor, and free carrier lifetime.

  7. Relation of thermal conductivity with process induced anisotropic void system in EB-PVD PYSZ thermal barrier coatings.

    SciTech Connect

    Renteria, A. F.; Saruhan, B.; Ilavsky, J.; German Aerospace Center

    2007-01-01

    Thermal barrier coatings (TBCs) deposited by Electron-beam physical deposition (EB-PVD) protect the turbine blades situated at the high pressure sector of the aircraft and stationary turbines. It is an important task to uphold low thermal conductivity in TBCs during long-term service at elevated temperatures. One of the most promising methods to fulfil this task is to optimize the properties of PYSZ-based ,TBC by tailoring its microstructure. Thermal conductivity of the EB-PVD produced PYSZ TBCs is influenced mainly by the size, shape, orientation and volume of the various types of porosity present in the coatings. These pores can be classified as open (inter-columnar and between feather arms gaps) and closed (intra-columnar pores). Since such pores are located within the three-dimensionally deposited columns and enclose large differences in their sizes, shapes, distribution and anisotropy, the accessibility for their characterization is very complex and requires the use of sophisticated methods. In this work, three different EB-PVD TBC microstructures were manufactured by varying the process parameters, yielding various characteristics of their pores. The corresponding thermal conductivities in as-coated state and after ageing at 1100C/1h and 100h were measured via Laser Flash Analysis Method (LFA). The pore characteristics and their individual effect on the thermal conductivity are analysed by USAXS which is supported by subsequent modelling and LFA methods, respectively. Evident differences in the thermal conductivity values of each microstructure were found in as-coated and aged conditions. In summary, broader columns introduce higher values in thermal conductivity. In general, thermal conductivity increases after ageing for all three investigated microstructures, although those with initial smaller pore surface area show smaller changes.

  8. Relation of Thermal Conductivity with Process Induced Anisotropic Void Systems in EB-PVD PYSZ Thermal Barrier Coatings

    SciTech Connect

    Renteria, A. Flores; Saruhan-Brings, B.; Ilavsky, J.

    2008-03-03

    Thermal barrier coatings (TBCs) deposited by Electron-beam physical deposition (EB-PVD) protect the turbine blades situated at the high pressure sector of the aircraft and stationary turbines. It is an important task to uphold low thermal conductivity in TBCs during long-term service at elevated temperatures. One of the most promising methods to fulfil this task is to optimize the properties of PYSZ-based TBC by tailoring its microstructure. Thermal conductivity of the EB-PVD produced PYSZ TBCs is influenced mainly by the size, shape, orientation and volume of the various types of porosity present in the coatings. These pores can be classified as open (inter-columnar and between feather arms gaps) and closed (intra-columnar pores). Since such pores are located within the three-dimensionally deposited columns and enclose large differences in their sizes, shapes, distribution and anisotropy, the accessibility for their characterization is very complex and requires the use of sophisticated methods. In this work, three different EB-PVD TBC microstructures were manufactured by varying the process parameters, yielding various characteristics of their pores. The corresponding thermal conductivities in as-coated state and after ageing at 11000C/1h and 100h were measured via Laser Flash Analysis Method (LFA). The pore characteristics and their individual effect on the thermal conductivity are analysed by USAXS which is supported by subsequent modelling and LFA methods, respectively. Evident differences in the thermal conductivity values of each microstructure were found in as-coated and aged conditions. In summary, broader columns introduce higher values in thermal conductivity. In general, thermal conductivity increases after ageing for all three investigated microstructures, although those with initial smaller pore surface area show smaller changes.

  9. Development of processing techniques for advanced thermal protection materials

    NASA Technical Reports Server (NTRS)

    Selvaduray, Guna S.

    1994-01-01

    The effort, which was focused on the research and development of advanced materials for use in Thermal Protection Systems (TPS), has involved chemical and physical testing of refractory ceramic tiles, fabrics, threads and fibers. This testing has included determination of the optical properties, thermal shock resistance, high temperature dimensional stability, and tolerance to environmental stresses. Materials have also been tested in the Arc Jet 2 x 9 Turbulent Duct Facility (TDF), the 1 atmosphere Radiant Heat Cycler, and the Mini-Wind Tunnel Facility (MWTF). A significant part of the effort hitherto has gone towards modifying and upgrading the test facilities so that meaningful tests can be carried out. Another important effort during this period has been the creation of a materials database. Computer systems administration and support have also been provided. These are described in greater detail below.

  10. Typical fast thermalization processes in closed many-body systems

    NASA Astrophysics Data System (ADS)

    Reimann, Peter

    2016-03-01

    The lack of knowledge about the detailed many-particle motion on the microscopic scale is a key issue in any theoretical description of a macroscopic experiment. For systems at or close to thermal equilibrium, statistical mechanics provides a very successful general framework to cope with this problem. However, far from equilibrium, only very few quantitative and comparably universal results are known. Here a quantum mechanical prediction of this type is derived and verified against various experimental and numerical data from the literature. It quantitatively describes the entire temporal relaxation towards thermal equilibrium for a large class (in a mathematically precisely defined sense) of closed many-body systems, whose initial state may be arbitrarily far from equilibrium.

  11. Typical fast thermalization processes in closed many-body systems

    PubMed Central

    Reimann, Peter

    2016-01-01

    The lack of knowledge about the detailed many-particle motion on the microscopic scale is a key issue in any theoretical description of a macroscopic experiment. For systems at or close to thermal equilibrium, statistical mechanics provides a very successful general framework to cope with this problem. However, far from equilibrium, only very few quantitative and comparably universal results are known. Here a quantum mechanical prediction of this type is derived and verified against various experimental and numerical data from the literature. It quantitatively describes the entire temporal relaxation towards thermal equilibrium for a large class (in a mathematically precisely defined sense) of closed many-body systems, whose initial state may be arbitrarily far from equilibrium. PMID:26926224

  12. Development of Processing Techniques for Advanced Thermal Protection Materials

    NASA Technical Reports Server (NTRS)

    Selvaduray, Guna; Lacson, Jamie; Collazo, Julian

    1997-01-01

    During the period June 1, 1996 through May 31, 1997, the main effort has been in the development of materials for high temperature applications. Thermal Protection Systems (TPS) are constantly being tested and evaluated for thermal shock resistance, high temperature dimensional stability, and tolerance to environmental effects. Materials development was carried out by using many different instruments and methods, ranging from intensive elemental analysis to testing the physical attributes of a material. The material development concentrated on two key areas: (1) development of coatings for carbon/carbon composites, and (2) development of ultra-high temperature ceramics (UHTC). This report describes the progress made in these two areas of research during this contract period.

  13. Development of processing techniques for advanced thermal protection materials

    NASA Technical Reports Server (NTRS)

    Selvaduray, Guna S.

    1995-01-01

    The main purpose of this work has been in the development and characterization of materials for high temperature applications. Thermal Protection Systems (TPS) are constantly being tested, and evaluated for increased thermal shock resistance, high temperature dimensional stability, and tolerance to environmental effects. Materials development was carried out through the use of many different instruments and methods, ranging from extensive elemental analysis to physical attributes testing. The six main focus areas include: (1) protective coatings for carbon/carbon composites; (2) TPS material characterization; (3) improved waterproofing for TPS; (4) modified ceramic insulation for bone implants; (5) improved durability ceramic insulation blankets; and (6) ultra-high temperature ceramics. This report describes the progress made in these research areas during this contract period.

  14. Modified lignosulfonates as additives in oil recovery processes involving chemical recovery agents

    SciTech Connect

    Kalfoglou, G.

    1982-08-17

    A process for producing petroleum from subterranean formations is disclosed wherein production from the formation is obtained by driving a fluid from an injection well to a production well. The process involves injecting via the injection well into the formation an aqueous solution of modified lignosulfonate salt as a sacrificial agent to inhibit the deposition of surfactant and/or polymer on the reservoir matrix. The process may best be carried out by injecting the modified lignosulfonates into the formation through the injection well mixed with either a polymer, a surfactant solution and/or a micellar dispersion. This mixture would then be followed by a drive fluid such as water to push the chemicals to the production well. The lignosulfonates may be modified by any combination of any two or more of: reaction with chloroacetic acid, reaction with carbon dioxide, addition of the methylene sulfonate radical to the lignosulfonate molecule and oxidation with oxygen.

  15. Design and tuning of standard additive model based fuzzy PID controllers for multivariable process systems.

    PubMed

    Harinath, Eranda; Mann, George K I

    2008-06-01

    This paper describes a design and two-level tuning method for fuzzy proportional-integral derivative (FPID) controllers for a multivariable process where the fuzzy inference uses the inference of standard additive model. The proposed method can be used for any n x n multi-input-multi-output process and guarantees closed-loop stability. In the two-level tuning scheme, the tuning follows two steps: low-level tuning followed by high-level tuning. The low-level tuning adjusts apparent linear gains, whereas the high-level tuning changes the nonlinearity in the normalized fuzzy output. In this paper, two types of FPID configurations are considered, and their performances are evaluated by using a real-time multizone temperature control problem having a 3 x 3 process system.

  16. Foreword: Additive Manufacturing: Interrelationships of Fabrication, Constitutive Relationships Targeting Performance, and Feedback to Process Control

    DOE PAGES

    Carpenter, John S.; Beese, Allison M.; Bourell, David L.; ...

    2015-06-26

    Additive manufacturing (AM) offers distinct advantages over conventional manufacturing processes including the capability to both build and repair complex part shapes; to integrate and consolidate parts and thus overcome joining concerns; and to locally tailor material compositions as well as properties. Moreover, a variety of fields such as aerospace, military, automotive, and biomedical are employing this manufacturing technique as a way to decrease costs, increase manufacturing agility, and explore novel geometry/functionalities. In order to increase acceptance of AM as a viable processing method, pathways for qualifying both the material and the process need to be developed and, perhaps, standardized. Thismore » symposium was designed to serve as a venue for the international AM community—including government, academia, and industry—to define the fundamental interrelationships between feedstock, processing, microstructure, shape, mechanical behavior/materials properties, and function/performance. Eventually, insight into the connections between processing, microstructure, property, and performance will be achieved through experimental observations, theoretical advances, and computational modeling of physical processes. Finally, once this insight matures, AM will be able to move from the realm of making parts to making qualified materials that are certified for use with minimal need for post-fabrication characterization.« less

  17. Foreword: Additive Manufacturing: Interrelationships of Fabrication, Constitutive Relationships Targeting Performance, and Feedback to Process Control

    SciTech Connect

    Carpenter, John S.; Beese, Allison M.; Bourell, David L.; Hamilton, Reginald F.; Mishra, Rajiv; Sears, James

    2015-06-26

    Additive manufacturing (AM) offers distinct advantages over conventional manufacturing processes including the capability to both build and repair complex part shapes; to integrate and consolidate parts and thus overcome joining concerns; and to locally tailor material compositions as well as properties. Moreover, a variety of fields such as aerospace, military, automotive, and biomedical are employing this manufacturing technique as a way to decrease costs, increase manufacturing agility, and explore novel geometry/functionalities. In order to increase acceptance of AM as a viable processing method, pathways for qualifying both the material and the process need to be developed and, perhaps, standardized. This symposium was designed to serve as a venue for the international AM community—including government, academia, and industry—to define the fundamental interrelationships between feedstock, processing, microstructure, shape, mechanical behavior/materials properties, and function/performance. Eventually, insight into the connections between processing, microstructure, property, and performance will be achieved through experimental observations, theoretical advances, and computational modeling of physical processes. Finally, once this insight matures, AM will be able to move from the realm of making parts to making qualified materials that are certified for use with minimal need for post-fabrication characterization.

  18. Thermographic In-Situ Process Monitoring of the Electron Beam Melting Technology used in Additive Manufacturing

    SciTech Connect

    Dinwiddie, Ralph Barton; Dehoff, Ryan R; Lloyd, Peter D; Lowe, Larry E; Ulrich, Joseph B

    2013-01-01

    Oak Ridge National Laboratory (ORNL) has been utilizing the ARCAM electron beam melting technology to additively manufacture complex geometric structures directly from powder. Although the technology has demonstrated the ability to decrease costs, decrease manufacturing lead-time and fabricate complex structures that are impossible to fabricate through conventional processing techniques, certification of the component quality can be challenging. Because the process involves the continuous deposition of successive layers of material, each layer can be examined without destructively testing the component. However, in-situ process monitoring is difficult due to metallization on inside surfaces caused by evaporation and condensation of metal from the melt pool. This work describes a solution to one of the challenges to continuously imaging inside of the chamber during the EBM process. Here, the utilization of a continuously moving Mylar film canister is described. Results will be presented related to in-situ process monitoring and how this technique results in improved mechanical properties and reliability of the process.

  19. Evaluation of Melanoidins Formed from Black Garlic after Different Thermal Processing Steps

    PubMed Central

    Kang, Ok-Ju

    2016-01-01

    The objective of this study was to evaluate the characteristics of melanoidins formed from black garlic (BG) after different thermal processing steps. The melanoidins formed from BG during thermal processing were produced in large amounts, and the initial (280 nm), intermediate (360 nm), and final stage product (420 nm) had similar tendencies. Compounds like degraded proteins, peptides, and phenolic acids were present in the melanoidins during thermal processing. All the melanoidin samples showed different absorptions in the UV-visible spectra, although these had similar shapes. Moreover, the carbon, hydrogen, and oxygen content of melanoidins formed from BG during thermal processing decreased initially, and then increased. However, the nitrogen content increased during thermal processing. As thermal processing progressed, the molecular weight of all the melanoidin samples showed increasing intensities, whereas the major peaks of each melanoidin sample had different retention times. Furthermore, the melanoidins formed from BG after different thermal processing steps contained -OH, -CH, amide I, and III groups. The crystallinity of the melanoidins was majorly formed at 31.58° and 43.62° (2θ). PMID:28078266

  20. Thermal evolution behavior and fluid dynamics during laser additive manufacturing of Al-based nanocomposites: Underlying role of reinforcement weight fraction

    NASA Astrophysics Data System (ADS)

    Gu, Dongdong; Yuan, Pengpeng

    2015-12-01

    In this study, a three-dimensional transient computational fluid dynamics model was established to investigate the influence of reinforcement weight fraction on thermal evolution behavior and fluid dynamics during selective laser melting (SLM) additive manufacturing of TiC/AlSi10Mg nanocomposites. The powder-to-solid transition and nonlinear variation of thermal physical properties of as-used materials were considered in the numerical model, using the Gaussian distributed volumetric heat source. The simulation results showed that the increase of operating temperature and the resultant formation of larger melt pool were caused by the increase of weight fraction of reinforcement. The Marangoni convection was intensified using a larger reinforcement content, accelerating the coupled motion of fluid and solid particles. The circular flows appeared when the TiC content reached 5.0 wt. % and the larger-sized circular flows were present as the reinforcement content increased to 7.5 wt. %. The experimental study on surface morphologies and microstructures on the polished sections of SLM-processed TiC/AlSi10Mg nanocomposite parts was performed. A considerably dense and smooth surface free of any balling effect and pore formation was obtained when the reinforcement content was optimized at 5.0 wt. %, due to the sufficient liquid formation and moderate Marangoni flow. Novel ring-structured reinforcing particulates were tailored because of the combined action of the attractive effect of centripetal force and repulsive force, which was consistent with the simulation results.

  1. Processing silicon microparticles recycled from wafer waste via Rapid Thermal Process for lithium-ion battery anode materials

    NASA Astrophysics Data System (ADS)

    Tan, Hui-Gee; Duh, Jenq-Gong

    2016-12-01

    A vast quantity of waste sludge is generated during the silicon wafers slicing process in semiconductor and photovoltaic industries. Turning the waste powder into high-value products is of strategic importance for industrial processes. The purified Si microparticles (Si-MP) are recycled by a simple and fast procedure, Rapid Thermal Process (RTP). A prominent anodic material of Si-MP/Carbon composite with porous structure is obtained via in-spaced carbonization of water-soluble binder sodium carboxymethyl cellulose during RTP. This strategy provides buffer space, which is constructed by carbon porous continuous conductive framework throughout the entire electrode, to resist local stress and intense volume variation. In addition, a sufficiently electrochemically stable solid-electrolyte interphase layer is accomplished with the coating of SiOx film and amorphous carbon on the surface of Si-MP. Under these circumstances, the enhanced electrodes achieve a first cycle efficiency of approximately 80% and a reversible charge capacity of 800 mAhg-1 over 100 cycles at 0.5 Ag-1 with good retention. Through a green and simple procedure, a remarkable Si-MP embedded carbon-matrix with porous structure is established to achieve commercially high performance Si-MP/C composite anodes and also to resolve the issues of waste disposal.

  2. Design and development of a layer-based additive manufacturing process for the realization of metal parts of designed mesostructure

    NASA Astrophysics Data System (ADS)

    Williams, Christopher Bryant

    Low-density cellular materials, metallic bodies with gaseous voids, are a unique class of materials that are characterized by their high strength, low mass, good energy absorption characteristics, and good thermal and acoustic insulation properties. In an effort to take advantage of this entire suite of positive mechanical traits, designers are tailoring the cellular mesostructure for multiple design objectives. Unfortunately, existing cellular material manufacturing technologies limit the design space as they are limited to certain part mesostructure, material type, and macrostructure. The opportunity that exists to improve the design of existing products, and the ability to reap the benefits of cellular materials in new applications is the driving force behind this research. As such, the primary research goal of this work is to design, embody, and analyze a manufacturing process that provides a designer the ability to specify the material type, material composition, void morphology, and mesostructure topology for any conceivable part geometry. The accomplishment of this goal is achieved in three phases of research: (1) Design---Following a systematic design process and a rigorous selection exercise, a layer-based additive manufacturing process is designed that is capable of meeting the unique requirements of fabricating cellular material geometry. Specifically, metal parts of designed mesostructure are fabricated via three-dimensional printing of metal oxide ceramic powder followed by post-processing in a reducing atmosphere. (2) Embodiment ---The primary research hypothesis is verified through the use of the designed manufacturing process chain to successfully realize metal parts of designed mesostructure. (3) Modeling & Evaluation ---The designed manufacturing process is modeled in this final research phase so as to increase understanding of experimental results and to establish a foundation for future analytical modeling research. In addition to an analysis of

  3. Waste Heat Recovery and Recycling in Thermal Separation Processes: Distillation, Multi-Effect Evaporation (MEE) and Crystallization Processes

    SciTech Connect

    Emmanuel A. Dada; Chandrakant B. Panchal; Luke K. Achenie; Aaron Reichl; Chris C. Thomas

    2012-12-03

    (53:35:12). And for an H2O2 distillation process, the two promising fluids are Trifluoroethanol (TFE) + Triethylene Glycol Dimethyl ether (DMETEG) and Ammonia+ Water. Thermo-physical properties calculated by Aspen+ are reasonably accurate. Documentation of the installation of pilot-plants or full commercial units were not found in the literature for validating thermo-physical properties in an operating unit. Therefore, it is essential to install a pilot-scale unit to verify thermo-physical properties of working fluid pairs and validate the overall efficiency of the thermal heat pump at temperatures typical of distillation processes. For an HO2 process, the ammonia-water heat pump system is more compact and preferable than the TFE-DMETEG heat pump. The ammonia-water heat pump is therefore recommended for the H2O2 process. Based on the complex nature of the heat recovery system, we anticipated that capital costs could make investments financially unattractive where steam costs are low, especially where co-generation is involved. We believe that the enhanced heat transfer equipment has the potential to significantly improve the performance of TEE crystallizers, independent of the absorption heat-pump recovery system. Where steam costs are high, more detailed design/cost engineering will be required to verify the economic viability of the technology. Due to the long payback period estimated for the TEE open system, further studies on the TEE system are not warranted unless there are significant future improvements to heat pump technology. For the H2O2 distillation cycle heat pump waste heat recovery system, there were no significant process constraints and the estimated 5 years payback period is encouraging. We therefore recommend further developments of application of the thermal heat pump in the H2O2 distillation process with the focus on the technical and economic viability of heat exchangers equipped with the state-of-the-art enhancements. This will require additional funding for

  4. Additive effects of serotonin transporter and tryptophan hydroxylase-2 gene variation on emotional processing.

    PubMed

    Herrmann, Martin J; Huter, Theresa; Müller, Frauke; Mühlberger, Andreas; Pauli, Paul; Reif, Andreas; Renner, Tobias; Canli, Turhan; Fallgatter, Andreas J; Lesch, Klaus-Peter

    2007-05-01

    Prior studies reported that functional variants of both the serotonin transporter (5-HTT) and tryptophan hydroxylase-2 genes (TPH2), 2 key regulators of the serotonergic signaling pathway, modulate amygdala activation during emotional processing. We addressed the question whether these 2 gene variants modulate each other, using an emotional picture-processing task. Specifically, we measured event-related potentials (ERPs) during a passive emotional picture perception task, focusing on ERPs for the early posterior negativity (EPN) around 240 ms and for the slow wave starting at 315 ms. We found evidence for increased neural activity at 240 ms in individuals who carried 1 or 2 copies of the low-expression short variant of the 5-HTT. Carriers of T variant of the TPH2 also showed a tendency toward increased neural activity at 240 ms. Moreover, we observed an additive effect of both genotypes for EPN, with highest neural activity to emotional stimuli in individuals carrying combination of both short variant of 5-HTT and T variant of TPH2. Our results indicate that both the 5-HTT and the TPH2 genotypes modulate the sensory encoding of affective stimuli during early steps of visual processing and reveal additive effects of 2 genes in the serotonergic control of emotion regulation.

  5. Investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al alloy with Ag and Mn additions

    SciTech Connect

    Silva, R.A.G.; Paganotti, A.; Gama, S.; Adorno, A.T.; Carvalho, T.M.; Santos, C.M.A.

    2013-01-15

    The investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al, Cu-11%Al-3%Ag, Cu-11%Al-10%Mn and Cu-11%Al-10%Mn-3%Ag alloys was made using microhardness measurements, differential scanning calorimetry, X-ray diffractometry, scanning electron microscopy, energy dispersion X-ray spectroscopy and magnetic moment change with applied field measurement. The results indicated that the Mn addition changes the phase stability range, the microhardness values and makes undetectable the eutectoid reaction in annealed Cu-11%Al and Cu-11%Al-3%Ag alloys while the presence of Ag does not modify the phase transformation sequence neither microhardness values of the annealed Cu-11%Al and Cu-11%Al-10%Mn alloys, but it increases the magnetic moment of this latter at about 2.7 times and decreases the rates of eutectoid and peritectoid reactions of the former. - Highlights: Black-Right-Pointing-Pointer The microstructure of Cu-Al alloy is modified in the Ag presence. Black-Right-Pointing-Pointer ({alpha} + {gamma}) phase is stabilized down to room temperature when Ag is added to Cu-Al alloy. Black-Right-Pointing-Pointer Ag-rich phase modifies the magnetic characteristics of Cu-Al-Mn alloy.

  6. Thermal aging of traditional and additively manufactured foams: analysis by time-temperature-superposition, constitutive, and finite-element models

    SciTech Connect

    Maiti, A.; Weisgraber, T. H.; Small, W.; Lewicki, J. P.; Duoss, E. B.; Spadaccini, C. M.; Pearson, M. A.; Chinn, S. C.; Wilson, T. S.; Maxwell, R. S.

    2016-12-08

    Cellular solids or foams are a very important class of materials with diverse applications ranging from thermal insulation and shock absorbing support cushions, to light-weight structural and floatation components, and constitute crucial components in a large number of industries including automotive, aerospace, electronics, marine, biomedical, packaging, and defense. In many of these applications the foam material is subjected to long periods of continuous stress, which can, over time, lead to a permanent change in structure and a degradation in performance. In this report we summarize our modeling efforts to date on polysiloxane foam materials that form an important component in our systems. Aging of the materials was characterized by two measured quantities, i.e., compression set and load retention. Results of accelerated aging experiments were analyzed by an automated time-temperaturesuperposition (TTS) approach, which creates a master curve that can be used for long-term predictions (over decades) under ambient conditions. When comparing such master curves for traditional (stochastic) foams with those for recently 3D-printed (i.e., additively manufactured, or AM) foams, it became clear that AM foams have superior aging behavior. To gain deeper understanding, we imaged the microstructure of both foams using X-ray computed tomography, and performed finite-element analysis of the mechanical response within these microstructures. This indicates a wider stress variation in the stochastic foam with points of more extreme local stress as compared to the 3D printed material.

  7. Shelf-stable egg-based products processed by high pressure thermal sterilization

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Producing a thermally sterilized egg-based product with increased shelf life without losing the sensory and nutritional properties of the freshly prepared product is challenging. Until recently, all commercial shelf-stable egg-based products were sterilized using conventional thermal processing; how...

  8. Nucleophilic addition/double cyclization cascade processes between enynyl Fischer carbene complexes and alkynyl malonates.

    PubMed

    Álvarez-Fernández, Ana; Suárez-Rodríguez, Tatiana; Suárez-Sobrino, Ángel L

    2014-07-18

    Two new selective cascade processes for enynyl Fischer carbene complexes 1 are described in their reaction with alkynyl malonates. When carbene complexes 1 react with the sodium enolate of homopropargyl malonates 3 a consecutive Michael-type addition/cyclopentannulation/6-exo cyclization takes place leading, in a regio- and stereoselective way, to n/5/6 angular tricyclic compounds 5. Furthermore, when propargylic malonates are used, a delayed protonation of the reaction mixture allows intermediate 1,4-addition adduct Ia to evolve through a 5-exo cyclization, consisting of an intramolecular nucleophilic attack from the central carbon of the allenylmetallate over the triple C-C bond. Further spontaneous cyclopentannulation of the resulting metallatriene gives rise to bicyclic and linear polycyclic compounds 6 and 7, some of them bearing a polyquinane framework.

  9. Vitrification of F006 plating waste sludge by Reactive Additive Stabilization Process (RASP)

    SciTech Connect

    Martin, H.L.; Jantzen, C.M.; Pickett, J.B.

    1994-06-01

    Solidification into glass of nickel-on-uranium plating wastewater treatment plant sludge (F006 Mixed Waste) has been demonstrated at the Savannah River She (SRS). Vitrification using high surface area additives, the Reactive Additive Stabilization Process (RASP), greatly enhanced the solubility and retention of heavy metals In glass. The bench-scale tests using RASP achieved 76 wt% waste loading In both soda-lime-silica and borosilicate glasses. The RASP has been Independently verified by a commercial waste management company, and a contract awarded to vitrify the approximately 500,000 gallons of stored waste sludge. The waste volume reduction of 89% will greatly reduce the disposal costs, and delisting of the glass waste is anticipated. This will be the world`s first commercial-scale vitrification system used for environmental cleanup of Mixed Waste. Its stabilization and volume reduction abilities are expected to set standards for the future of the waste management Industry.

  10. Process of making cryogenically cooled high thermal performance crystal optics

    DOEpatents

    Kuzay, Tuncer M.

    1992-01-01

    A method for constructing a cooled optic wherein one or more cavities are milled, drilled or formed using casting or ultrasound laser machining techniques in a single crystal base and filled with porous material having high thermal conductivity at cryogenic temperatures. A non-machined strain-free single crystal can be bonded to the base to produce superior optics. During operation of the cooled optic, N.sub.2 is pumped through the porous material at a sub-cooled cryogenic inlet temperature and with sufficient system pressure to prevent the fluid bulk temperature from reaching saturation.

  11. Process of making cryogenically cooled high thermal performance crystal optics

    DOEpatents

    Kuzay, T.M.

    1992-06-23

    A method is disclosed for constructing a cooled optic wherein one or more cavities are milled, drilled or formed using casting or ultrasound laser machining techniques in a single crystal base and filled with porous material having high thermal conductivity at cryogenic temperatures. A non-machined strain-free single crystal can be bonded to the base to produce superior optics. During operation of the cooled optic, N[sub 2] is pumped through the porous material at a sub-cooled cryogenic inlet temperature and with sufficient system pressure to prevent the fluid bulk temperature from reaching saturation. 7 figs.

  12. Controlled growth of SnO(2) hierarchical nanostructures by a multistep thermal vapor deposition process.

    PubMed

    Sun, Shuhui; Meng, Guowen; Zhang, Gaixia; Masse, Jean-Philippe; Zhang, Lide

    2007-01-01

    Branched and sub-branched SnO(2) hierarchical architectures in which numerous aligned nanowires grew on the surface of nanobelt substrates have been obtained by a multistep thermal vapor deposition route. Branch size and morphology can be controlled by adjusting the temperature and duration of growth. The same approach was used to grow branched ZnO-SnO(2) heterojunction nanostructures. In addition, the third level of SnO(2) nanostructures was obtained by repeating the vapor deposition growth process. This technique provides a general, facile, and convenient approach for preparing even more complex nanoarchitectures, and should open up new opportunities for both fundamental research and applications, such as nanobelt-based three-dimensional nanodevices.

  13. Improved thermal oxidation stability of solution-processable silver nanowire transparent electrode by reduced graphene oxide.

    PubMed

    Ahn, Yumi; Jeong, Youngjun; Lee, Youngu

    2012-12-01

    Solution-processable silver nanowire-reduced graphene oxide (AgNW-rGO) hybrid transparent electrode was prepared in order to replace conventional ITO transparent electrode. AgNW-rGO hybrid transparent electrode exhibited high optical transmittance and low sheet resistance, which is comparable to ITO transparent electrode. In addition, it was found that AgNW-rGO hybrid transparent electrode exhibited highly enhanced thermal oxidation and chemical stabilities due to excellent gas-barrier property of rGO passivation layer onto AgNW film. Furthermore, the organic solar cells with AgNW-rGO hybrid transparent electrode showed good photovoltaic behavior as much as solar cells with AgNW transparent electrode. It is expected that AgNW-rGO hybrid transparent electrode can be used as a key component in various optoelectronic application such as display panels, touch screen panels, and solar cells.

  14. Additive Manufacturing of 17-4 PH Stainless Steel: Post-processing Heat Treatment to Achieve Uniform Reproducible Microstructure

    NASA Astrophysics Data System (ADS)

    Cheruvathur, Sudha; Lass, Eric A.; Campbell, Carelyn E.

    2016-03-01

    17-4 precipitation hardenable (PH) stainless steel is a useful material when a combination of high strength and good corrosion resistance up to about 315°C is required. In the wrought form, this steel has a fully martensitic structure that can be strengthened by precipitation of fine Cu-rich face-centered cubic phase upon aging. When fabricated via additive manufacturing (AM), specifically laser powder-bed fusion, 17-4 PH steel exhibits a dendritic structure containing a substantial fraction of nearly 50% of retained austenite along with body centered cubic/martensite and fine niobium carbides preferentially aligned along interdendritic boundaries. The effect of post-build thermal processing on the material microstructure is studied in comparison to that of conventionally produced wrought 17-4 PH with the intention of creating a more uniform, fully martensitic microstructure. The recommended stress relief heat treatment currently employed in industry for post-processing of AM 17-4 PH steel is found to have little effect on the as-built dendritic microstructure. It is found that, by implementing the recommended homogenization heat treatment regimen of Aerospace Materials Specification 5355 for CB7Cu-1, a casting alloy analog to 17-4 PH, the dendritic solidification structure is eliminated, resulting in a microstructure containing about 90% martensite with 10% retained austenite.

  15. Investigation of the effects of short chain processing additives on polymers

    NASA Technical Reports Server (NTRS)

    Singh, J. J.; Stclair, T. L.; Pratt, J. R.

    1986-01-01

    The effects of low level concentrations of several short chain processing additives on the properties of the 4,4'-bis(3,4-dicarboxyphenoxy) diphenylsulfide dianhydride (BDSDA)/4,4'-diaminodiphenyl ether (ODA)/1,3'-diaminobenzene (m-phenylene diamine) (MPA) (422) copolyimide were investigated. It was noted that 5 percent MPD/phthalic anhydride (PA) is more effective than 5 percent ODA/PA and BDSDA/aniline (AN) in strengthening the host material. However, the introduction of 10 percent BDSDA/AN produces disproportionately high effects on free volume and free electron density in the host copolyimide.

  16. Characterization of Ti and Co based biomaterials processed via laser based additive manufacturing

    NASA Astrophysics Data System (ADS)

    Sahasrabudhe, Himanshu

    Titanium and Cobalt based metallic materials are currently the most ideal materials for load-bearing metallic bio medical applications. However, the long term tribological degradation of these materials still remains a problem that needs a solution. To improve the tribological performance of these two metallic systems, three different research approaches were adapted, stemming out four different research projects. First, the simplicity of laser gas nitriding was utilized with a modern LENS(TM) technology to form an in situ nitride rich later in titanium substrate material. This nitride rich composite coating improved the hardness by as much as fifteen times and reduced the wear rate by more than a magnitude. The leaching of metallic ions during wear was also reduced by four times. In the second research project, a mixture of titanium and silicon were processed on a titanium substrate in a nitrogen rich environment. The results of this reactive, in situ additive manufacturing process were Ti-Si-Nitride coatings that were harder than the titanium substrate by more than twenty times. These coatings also reduced the wear rate by more than two magnitudes. In the third research approach, composites of CoCrMo alloy and Calcium phosphate (CaP) bio ceramic were processed using LENS(TM) based additive manufacturing. These composites were effective in reducing the wear in the CoCrMo alloy by more than three times as well as reduce the leaching of cobalt and chromium ions during wear. The novel composite materials were found to develop a tribofilm during wear. In the final project, a combination of hard nitride coating and addition of CaP bioceramic was investigated by processing a mixture of Ti6Al4V alloy and CaP in a nitrogen rich environment using the LENS(TM) technology. The resultant Ti64-CaP-Nitride coatings significantly reduced the wear damage on the substrate. There was also a drastic reduction in the metal ions leached during wear. The results indicate that the three

  17. Suppression of flow pulsation activity by relaxation process of additive effect on viscous media transport

    NASA Astrophysics Data System (ADS)

    Kharlamov, S.; Dedeyev, P.; Meucci, L.; Shenderova, I.; Manastirniy, A.; Usenko, M.

    2015-11-01

    The article presents the analysis of the processes occurring together with the turbulent transfer of impulse in mixture of hydrocarbon fluid and polymer solutions (anti-turbulent additives). The study evaluates complex shear flows by popular theoretical and practical methods. Understanding of hydrodynamic and dissipative effects of laminar-turbulent transition tightening and turbulence suppression is provided. The peculiarities of "thin" flow structure in pipeline zones with complex shape walls are evaluated. Recommendations to forecast the local flow parameters, calculation of hydraulic resistance are given.

  18. Thermal Imaging for Assessment of Electron-Beam Free Form Fabrication (EBF(sup 3)) Additive Manufacturing Welds

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Burke, Eric R.; Hafley, Robert A.; Taminger, Karen M.; Domack, Christopher S.; Brewer, Amy R.; Martin, Richard E.

    2013-01-01

    Additive manufacturing is a rapidly growing field where 3-dimensional parts can be produced layer by layer. NASA s electron beam free-form fabrication (EBF(sup 3)) technology is being evaluated to manufacture metallic parts in a space environment. The benefits of EBF(sup 3) technology are weight savings to support space missions, rapid prototyping in a zero gravity environment, and improved vehicle readiness. The EBF(sup 3) system is composed of 3 main components: electron beam gun, multi-axis position system, and metallic wire feeder. The electron beam is used to melt the wire and the multi-axis positioning system is used to build the part layer by layer. To insure a quality weld, a near infrared (NIR) camera is used to image the melt pool and solidification areas. This paper describes the calibration and application of a NIR camera for temperature measurement. In addition, image processing techniques are presented for weld assessment metrics.

  19. Near-surface thermal prospecting: Review of processing and interpretation

    SciTech Connect

    Khesin, B.E. . Dept. of Geology); Eppelbaum, L.V. . Dept. of Geophysics and Planetary Sciences)

    1994-05-01

    Temperature measurements at shallow depths (up to 3 m) contain useful information about features of the geological structures in the areas under investigation; however, the noise caused by seasonal temperature variations and terrain relief effects may significantly distort the observed temperature field. Therefore, procedures are developed for the calculation and removal of these noise sources: (a) seasonal variations are first eliminated by a procedure using repeated observations; (b) terrain relief corrections are calculated by a correlation technique, which facilitates the identification of anomalies associated with concealed geological features. Essential similarities between thermal and magnetic prospecting make it possible to apply to thermal prospecting modifications of the rapid methods of characteristic points and tangents developed for magnetic prospecting. These methods are applicable to conditions of inclined relief, arbitrary magnetization (polarization), and an unknown level of the normal field. The methods can be used to locate disturbing bodies by their associated temperature anomalies. Interpretation is made possible by approximating bodies by a dipping thin sheet or a horizontal circular cylinder. The interpretation results obtained both on models and polymetallic (Greater Caucasus) and oil and gas (Middle Kura Depression) deposits testify to the accuracy and reliability of these methods. These methods were also used successfully for interpretation of temperature anomaly over underground cavity in Cracov (Poland).

  20. A review of processable high temperature resistant addition-type laminating resins

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P.

    1973-01-01

    An important finding that resulted from research that was conducted to develop improved ablative resins was the discovery of a novel approach to synthesize processable high temperature resistant polymers. Low molecular weight polyimide prepolymers end-capped with norbornene groups were polymerized into thermo-oxidatively stable modified polyimides without the evolution of void producing volatile materials. This paper reviews basic studies that were performed using model compounds to elucidate the polymerization mechanism of the so-called addition-type polyimides. The fabrication and properties of polyimide/graphite fiber composites using A-type polyimide prepolymer as the matrix are described. An alternate method for preparing processable A-type polyimides by means of in situ polymerization of monomeric reactants on the fiber reinforcement is also described. Polyimide/graphite fiber composite performance at elevated temperatures is presented for A-type polyimides.

  1. Thermoplastic starch/polyester films: effects of extrusion process and poly (lactic acid) addition.

    PubMed

    Shirai, Marianne Ayumi; Olivato, Juliana Bonametti; Garcia, Patrícia Salomão; Müller, Carmen Maria Olivera; Grossmann, Maria Victória Eiras; Yamashita, Fabio

    2013-10-01

    Biodegradable films were produced using the blown extrusion method from blends that contained cassava thermoplastic starch (TPS), poly(butylene adipate-co-terephthalate) (PBAT) and poly(lactic acid) (PLA) with two different extrusion processes. The choice of extrusion process did not have a significant effect on the mechanical properties, water vapor permeability (WVP) or viscoelasticity of the films, but the addition of PLA decreased the elongation, blow-up ratio (BUR) and opacity and increased the elastic modulus, tensile strength and viscoelastic parameters of the films. The films with 20% PLA exhibited a lower WVP due to the hydrophobic nature of this polymer. Morphological analyses revealed the incompatibility between the polymers used.

  2. 3D Machine Vision and Additive Manufacturing: Concurrent Product and Process Development

    NASA Astrophysics Data System (ADS)

    Ilyas, Ismet P.

    2013-06-01

    The manufacturing environment rapidly changes in turbulence fashion. Digital manufacturing (DM) plays a significant role and one of the key strategies in setting up vision and strategic planning toward the knowledge based manufacturing. An approach of combining 3D machine vision (3D-MV) and an Additive Manufacturing (AM) may finally be finding its niche in manufacturing. This paper briefly overviews the integration of the 3D machine vision and AM in concurrent product and process development, the challenges and opportunities, the implementation of the 3D-MV and AM at POLMAN Bandung in accelerating product design and process development, and discusses a direct deployment of this approach on a real case from our industrial partners that have placed this as one of the very important and strategic approach in research as well as product/prototype development. The strategic aspects and needs of this combination approach in research, design and development are main concerns of the presentation.

  3. Titanate nanotube thin films with enhanced thermal stability and high-transparency prepared from additive-free sols

    SciTech Connect

    Koroesi, Laszlo; Papp, Szilvia; Hornok, Viktoria; Oszko, Albert; Petrik, Peter; Patko, Daniel; Horvath, Robert; Dekany, Imre

    2012-08-15

    Titanate nanotubes were synthesized from TiO{sub 2} in alkaline medium by a conventional hydrothermal method (150 Degree-Sign C, 4.7 bar). To obtain hydrogen titanates, the as-prepared sodium titanates were treated with either HCl or H{sub 3}PO{sub 4} aqueous solutions. A simple synthesis procedure was devised for stable titanate nanotube sols without using any additives. These highly stable ethanolic sols can readily be used to prepare transparent titanate nanotube thin films of high quality. The resulting samples were studied by X-ray diffraction, N{sub 2}-sorption measurements, Raman spectroscopy, transmission and scanning electron microscopy, X-ray photoelectron spectroscopy and spectroscopic ellipsometry. The comparative results of using two kinds of acids shed light on the superior thermal stability of the H{sub 3}PO{sub 4}-treated titanate nanotubes (P-TNTs). X-ray photoelectron spectroscopy revealed that P-TNTs contains P in the near-surface region and the thermal stability was enhanced even at a low ({approx}0.5 at%) concentration of P. After calcination at 500 Degree-Sign C, the specific surface areas of the HCl- and H{sub 3}PO{sub 4}-treated samples were 153 and 244 m{sup 2} g{sup -1}, respectively. The effects of H{sub 3}PO{sub 4} treatment on the structure, morphology and porosity of titanate nanotubes are discussed. - Graphical Abstract: TEM picture (left) shows P-TNTs with diameters about 5-6 nm. Inset shows a stable titanate nanotube sol illuminated by a 532 nm laser beam. Due to the presence of the nanoparticles the way of the light is visible in the sol. Cross sectional SEM picture (right) as well as ellipsometry revealed the formation of optical quality P-TNT films with thicknesses below 50 nm. Highlights: Black-Right-Pointing-Pointer H{sub 3}PO{sub 4} treatment led to TNTs with high surface area even after calcination at 500 Degree-Sign C. Black-Right-Pointing-Pointer H{sub 3}PO{sub 4}-treated TNTs preserved their nanotube morphology up to 500

  4. Influence of nanoparticle addition on the formation and growth of intermetallic compounds (IMCs) in Cu/Sn-Ag-Cu/Cu solder joint during different thermal conditions.

    PubMed

    Ting Tan, Ai; Wen Tan, Ai; Yusof, Farazila

    2015-06-01

    Nanocomposite lead-free solders are gaining prominence as replacements for conventional lead-free solders such as Sn-Ag-Cu solder in the electronic packaging industry. They are fabricated by adding nanoparticles such as metallic and ceramic particles into conventional lead-free solder. It is reported that the addition of such nanoparticles could strengthen the solder matrix, refine the intermetallic compounds (IMCs) formed and suppress the growth of IMCs when the joint is subjected to different thermal conditions such as thermal aging and thermal cycling. In this paper, we first review the fundamental studies on the formation and growth of IMCs in lead-free solder joints. Subsequently, we discuss the effect of the addition of nanoparticles on IMC formation and their growth under several thermal conditions. Finally, an outlook on the future growth of research in the fabrication of nanocomposite solder is provided.

  5. Influence of nanoparticle addition on the formation and growth of intermetallic compounds (IMCs) in Cu/Sn–Ag–Cu/Cu solder joint during different thermal conditions

    PubMed Central

    Ting Tan, Ai; Wen Tan, Ai; Yusof, Farazila

    2015-01-01

    Nanocomposite lead-free solders are gaining prominence as replacements for conventional lead-free solders such as Sn–Ag–Cu solder in the electronic packaging industry. They are fabricated by adding nanoparticles such as metallic and ceramic particles into conventional lead-free solder. It is reported that the addition of such nanoparticles could strengthen the solder matrix, refine the intermetallic compounds (IMCs) formed and suppress the growth of IMCs when the joint is subjected to different thermal conditions such as thermal aging and thermal cycling. In this paper, we first review the fundamental studies on the formation and growth of IMCs in lead-free solder joints. Subsequently, we discuss the effect of the addition of nanoparticles on IMC formation and their growth under several thermal conditions. Finally, an outlook on the future growth of research in the fabrication of nanocomposite solder is provided. PMID:27877786

  6. Evaluation of alternative chemical additives for high-level waste vitrification feed preparation processing

    SciTech Connect

    Seymour, R.G.

    1995-06-07

    During the development of the feed processing flowsheet for the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS), research had shown that use of formic acid (HCOOH) could accomplish several processing objectives with one chemical addition. These objectives included the decomposition of tetraphenylborate, chemical reduction of mercury, production of acceptable rheological properties in the feed slurry, and controlling the oxidation state of the glass melt pool. However, the DEPF research had not shown that some vitrification slurry feeds had a tendency to evolve hydrogen (H{sub 2}) and ammonia (NH{sub 3}) as the result of catalytic decomposition of CHOOH with noble metals (rhodium, ruthenium, palladium) in the feed. Testing conducted at Pacific Northwest Laboratory and later at the Savannah River Technical Center showed that the H{sub 2} and NH{sub 3} could evolve at appreciable rates and quantities. The explosive nature of H{sub 2} and NH{sub 3} (as ammonium nitrate) warranted significant mitigation control and redesign of both facilities. At the time the explosive gas evolution was discovered, the DWPF was already under construction and an immediate hardware fix in tandem with flowsheet changes was necessary. However, the Hanford Waste Vitrification Plant (HWVP) was in the design phase and could afford to take time to investigate flowsheet manipulations that could solve the problem, rather than a hardware fix. Thus, the HWVP began to investigate alternatives to using HCOOH in the vitrification process. This document describes the selection, evaluation criteria, and strategy used to evaluate the performance of the alternative chemical additives to CHOOH. The status of the evaluation is also discussed.

  7. Computational study of a high-temperature thermal nanoimprint lithographic (TNIL) process

    NASA Astrophysics Data System (ADS)

    Cleveland, Nicolas Joseph

    As an emerging manufacturing technique, nanoimprint lithography (NIL) can fabricate micro and nanoscale features of microfluidic devices at very high accuracy and reliability. The process parameters such as pressure, temperature, and material properties play critical roles in the NIL process. In this work, the process of thermal nanoimprint lithography (TNIL) is studied computationally and the developed model can accurately predict the nano and micro-pattern geometry and quality from TNIL processes based on complex mold-resist interaction. Applications of this modeling technique range from micro- and nano-patterns used in micro-channels for biomedical devices to other applications such as biological/particle sensors or superhydrophobic surfaces. In high-temperature TNIL process, a polymer melt such as polymethyl-methacrylate (PMMA) is heated beyond the melting temperature so that it behaves predominantly as a fluid during the imprint process. The effects of surface tension and shear thinning become significant at or above the melting point, whereas the polymer melt can be modeled as a viscoelastic solid, solved with finite element analysis, when process temperature remains between the glass transition and melting temperatures. Additionally, the mold used in TNIL can deform since it is made of soft-rubbery elastomer such as polydimethylsiloxane (PDMS), and it is of interest to include the effect of subsequent mold deformation. Leakage between channels or significant variation in channel width can occur in micro-fluidic devices if mold deformation exceeds design tolerances. In the current work, fluid-structure interaction (FSI) technology is leveraged to solve for significant mold deformation and its effect on the polymer melt flow field during TNIL process. The simulation result is compared to experimental results. The FSI simulation result is also compared to the equivalent case with a rigid mold in place of flexible material, which shows results of differing mold

  8. Effect of sucrose and pectin addition on physical, chemical, thermal and rheological properties of frozen/thawed pineapple pulps

    NASA Astrophysics Data System (ADS)

    Conceição, Márcia Cavalcante; Fernandes, Tatiana Nunes; Prado, Mônica Elisabeth Torres; de Resende, Jaime Vilela

    2012-09-01

    Pectin (0-1.0 g/100 mL) and sucrose (0-20 g/100 mL) were added to pineapple pulp to improve their rheological properties, thermal properties and stability after freezing and thawing processes. The properties of the mixes were characterized before and after freezing and thawing. Samples were frozen at -20°C, and the freeze concentration was evaluated every 60 min. The thawing rate was evaluated at 19°C and quantified by photographic editing and image analysis software. The thawing rates and values for the freeze concentration were leveled out at pectin concentrations above 0.5 g/100 mL pectin, which indicated that pectin functions to maintain structural homogeneity during freezing. In the thawed samples, the plastic viscosity values were leveled out from pectin concentrations (0.25-0.75 g/100 mL) as the sucrose concentration increased when compared to unfrozen samples. The differences between the rheological parameters of the unfrozen and frozen/thawed pulps, the higher yield stress values after thawing were attributed to the size of suspended particles in the pulp. Applications can specify formulations of frozen products containing pectin, where these properties can be handled after thawing the product.

  9. 40 CFR 74.48 - Transfer of allowances from the replacement of thermal energy-process sources. [Reserved

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... replacement of thermal energy-process sources. 74.48 Section 74.48 Protection of Environment ENVIRONMENTAL... and End of Year Compliance § 74.48 Transfer of allowances from the replacement of thermal energy—process sources....

  10. 40 CFR 74.48 - Transfer of allowances from the replacement of thermal energy-process sources. [Reserved

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... replacement of thermal energy-process sources. 74.48 Section 74.48 Protection of Environment ENVIRONMENTAL... and End of Year Compliance § 74.48 Transfer of allowances from the replacement of thermal energy—process sources....

  11. 40 CFR 74.48 - Transfer of allowances from the replacement of thermal energy-process sources. [Reserved

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... replacement of thermal energy-process sources. 74.48 Section 74.48 Protection of Environment ENVIRONMENTAL... and End of Year Compliance § 74.48 Transfer of allowances from the replacement of thermal energy—process sources....

  12. Process for producing biodiesel, lubricants, and fuel and lubricant additives in a critical fluid medium

    DOEpatents

    Ginosar, Daniel M.; Fox, Robert V.

    2005-05-03

    A process for producing alkyl esters useful in biofuels and lubricants by transesterifying glyceride- or esterifying free fatty acid-containing substances in a single critical phase medium is disclosed. The critical phase medium provides increased reaction rates, decreases the loss of catalyst or catalyst activity and improves the overall yield of desired product. The process involves the steps of dissolving an input glyceride- or free fatty acid-containing substance with an alcohol or water into a critical fluid medium; reacting the glyceride- or free fatty acid-containing substance with the alcohol or water input over either a solid or liquid acidic or basic catalyst and sequentially separating the products from each other and from the critical fluid medium, which critical fluid medium can then be recycled back in the process. The process significantly reduces the cost of producing additives or alternatives to automotive fuels and lubricants utilizing inexpensive glyceride- or free fatty acid-containing substances, such as animal fats, vegetable oils, rendered fats, and restaurant grease.

  13. Computational fluid dynamics in the design and analysis of thermal processes: a review of recent advances.

    PubMed

    Norton, Tomás; Tiwari, Brijesh; Sun, Da Wen

    2013-01-01

    The design of thermal processes in the food industry has undergone great developments in the last two decades due to the availability of cheap computer power alongside advanced modelling techniques such as computational fluid dynamics (CFD). CFD uses numerical algorithms to solve the non-linear partial differential equations of fluid mechanics and heat transfer so that the complex mechanisms that govern many food-processing systems can be resolved. In thermal processing applications, CFD can be used to build three-dimensional models that are both spatially and temporally representative of a physical system to produce solutions with high levels of physical realism without the heavy costs associated with experimental analyses. Therefore, CFD is playing an ever growing role in the development of optimization of conventional as well as the development of new thermal processes in the food industry. This paper discusses the fundamental aspects involved in developing CFD solutions and forms a state-of-the-art review on various CFD applications in conventional as well as novel thermal processes. The challenges facing CFD modellers of thermal processes are also discussed. From this review it is evident that present-day CFD software, with its rich tapestries of mathematical physics, numerical methods and visualization techniques, is currently recognized as a formidable and pervasive technology which can permit comprehensive analyses of thermal processing.

  14. A Hydrogen Containment Process for Nuclear Thermal Engine Ground testing

    NASA Technical Reports Server (NTRS)

    Wang, Ten-See; Stewart, Eric; Canabal, Francisco

    2016-01-01

    The objective of this study is to propose a new total hydrogen containment process to enable the testing required for NTP engine development. This H2 removal process comprises of two unit operations: an oxygen-rich burner and a shell-and-tube type of heat exchanger. This new process is demonstrated by simulation of the steady state operation of the engine firing at nominal conditions.

  15. Candidate thermal energy storage technologies for solar industrial process heat applications

    NASA Technical Reports Server (NTRS)

    Furman, E. R.

    1979-01-01

    A number of candidate thermal energy storage system elements were identified as having the potential for the successful application of solar industrial process heat. These elements which include storage media, containment and heat exchange are shown.

  16. Graphics processing unit (GPU)-based computation of heat conduction in thermally anisotropic solids

    NASA Astrophysics Data System (ADS)

    Nahas, C. A.; Balasubramaniam, Krishnan; Rajagopal, Prabhu

    2013-01-01

    Numerical modeling of anisotropic media is a computationally intensive task since it brings additional complexity to the field problem in such a way that the physical properties are different in different directions. Largely used in the aerospace industry because of their lightweight nature, composite materials are a very good example of thermally anisotropic media. With advancements in video gaming technology, parallel processors are much cheaper today and accessibility to higher-end graphical processing devices has increased dramatically over the past couple of years. Since these massively parallel GPUs are very good in handling floating point arithmetic, they provide a new platform for engineers and scientists to accelerate their numerical models using commodity hardware. In this paper we implement a parallel finite difference model of thermal diffusion through anisotropic media using the NVIDIA CUDA (Compute Unified device Architecture). We use the NVIDIA GeForce GTX 560 Ti as our primary computing device which consists of 384 CUDA cores clocked at 1645 MHz with a standard desktop pc as the host platform. We compare the results from standard CPU implementation for its accuracy and speed and draw implications for simulation using the GPU paradigm.

  17. Processing of multi-digit additions in high math-anxious individuals: psychophysiological evidence

    PubMed Central

    Núñez-Peña, María Isabel; Suárez-Pellicioni, Macarena

    2015-01-01

    We investigated the time course of neural processing of multi-digit additions in high- (HMA) and low-math anxious (LMA) individuals. Seventeen HMA and 17 LMA individuals were presented with two-digit additions and were asked to perform a verification task. Behavioral data showed that HMA individuals were slower and more error prone than their LMA peers, and that incorrect solutions were solved more slowly and less accurately than correct ones. Moreover, HMA individuals tended to need more time and commit more errors when having to verify incorrect solutions than correct ones. ERPs time-locked to the presentation of the addends (calculation phase) and to the presentation of the proposed solution (verification phase) were also analyzed. In both phases, a P2 component of larger amplitude was found for HMA individuals than for their LMA peers. Because the P2 component is considered to be a biomarker of the mobilization of attentional resources toward emotionally negative stimuli, these results suggest that HMA individuals may have invested more attentional resources both when processing the addends (calculation phase) and when they had to report whether the proposed solution was correct or not (verification phase), as compared to their LMA peers. Moreover, in the verification phase, LMA individuals showed a larger late positive component (LPC) for incorrect solutions at parietal electrodes than their HMA counterparts. The smaller LPC shown by HMA individuals when verifying incorrect solutions suggests that these solutions may have been appeared more plausible to them than to their LMA counterparts. PMID:26347705

  18. Sliding Mode Control of a Thermal Mixing Process

    NASA Technical Reports Server (NTRS)

    Richter, Hanz; Figueroa, Fernando

    2004-01-01

    In this paper we consider the robust control of a thermal mixer using multivariable Sliding Mode Control (SMC). The mixer consists of a mixing chamber, hot and cold fluid valves, and an exit valve. The commanded positions of the three valves are the available control inputs, while the controlled variables are total mass flow rate, chamber pressure and the density of the mixture inside the chamber. Unsteady thermodynamics and linear valve models are used in deriving a 5th order nonlinear system with three inputs and three outputs, An SMC controller is designed to achieve robust output tracking in the presence of unknown energy losses between the chamber and the environment. The usefulness of the technique is illustrated with a simulation.

  19. Decomposition strategies in the problems of simulation of additive laser technology processes

    NASA Astrophysics Data System (ADS)

    Khomenko, M. D.; Dubrov, A. V.; Mirzade, F. Kh.

    2016-11-01

    The development of additive technologies and their application in industry is associated with the possibility of predicting the final properties of a crystallized added material. This paper describes the problem characterized by a dynamic and spatially nonuniform computational complexity, which, in the case of uniform decomposition of a computational domain, leads to an unbalanced load on computational cores. The strategy of partitioning of the computational domain is used, which minimizes the CPU time losses in the serial computations of the additive technological process. The chosen strategy is optimal from the standpoint of a priori unknown dynamic computational load distribution. The scaling of the computational problem on the cluster of the Institute on Laser and Information Technologies (RAS) that uses the InfiniBand interconnect is determined. The use of the parallel code with optimal decomposition made it possible to significantly reduce the computational time (down to several hours), which is important in the context of development of the software package for support of engineering activity in the field of additive technology.

  20. Kinetic laws of the process of thermal degradation of electric brush articles based on synthetic binders

    SciTech Connect

    Komarova, T.V.; Derbenev, V.A.; Fedoseev, S.D.; Shamkina, N.A.; Skoblik, T.I.

    1982-01-01

    An investigation has been made of the process of thermal degradation of electric brush articles based on a thermoplastic binder. It has been shown that the curves of gas evolution with various methods of heating have the same nature, the highest rate of evolution of volatile matter under the conditions of thermal shock being observed in the first five minutes. The kinetic characteristics of the process have been calculated.

  1. Synthesis and Characterization of Processable Polyimides with Enhanced Thermal Stability

    NASA Technical Reports Server (NTRS)

    Harris, Frank W.

    1999-01-01

    The following is a summary report of the research carried out under NASA Grant NAG-1-448. The work was divided into four major areas: 1) Enhanced polyimide processing through the use of reactive plasticizers 2) Development of processable polyhenylquinoxalines 3) Synthesis and characterization of perfluorovinylether-terminated imide oligomers and 4) Fluorosilicones containing perfuorocyclobutane rings.

  2. Heat transfer phenomena during thermal processing of liquid particulate mixtures-A review.

    PubMed

    Singh, Anubhav Pratap; Singh, Anika; Ramaswamy, Hosahalli S

    2017-05-03

    During the past few decades, food industry has explored various novel thermal and non-thermal processing technologies to minimize the associated high-quality loss involved in conventional thermal processing. Among these are the novel agitation systems that permit forced convention in canned particulate fluids to improve heat transfer, reduce process time, and minimize heat damage to processed products. These include traditional rotary agitation systems involving end-over-end, axial, or biaxial rotation of cans and the more recent reciprocating (lateral) agitation. The invention of thermal processing systems with induced container agitation has made heat transfer studies more difficult due to problems in tracking the particle temperatures due to their dynamic motion during processing and complexities resulting from the effects of forced convection currents within the container. This has prompted active research on modeling and characterization of heat transfer phenomena in such systems. This review brings to perspective, the current status on thermal processing of particulate foods, within the constraints of lethality requirements from safety view point, and discusses available techniques of data collection, heat transfer coefficient evaluation, and the critical processing parameters that affect these heat transfer coefficients, especially under agitation processing conditions.

  3. Measurement methods and standards for processing and application of thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Dapkunas, S. J.

    1995-01-01

    Application of thermal barrier coatings deposited by thermal spray, physical vapor and possibly other methods is expected to be extended from aircraft gas turbines to industrial and utility gas turbines as well as diesel engines. This increased usage implies the participation of greater numbers of processors and users, making the availability of standards for process control and property measurement more important. Available standards for processing and evaluation of thermal barrier coatings are identified as well as those needed in the future but currently unavailable.

  4. No-thermal plasma processing of VOCs and NO{sub x} at LLNL

    SciTech Connect

    Merritt, B.T.; Hsiao, M.C.; Penetrante, B.M.; Vogtlin, G.E.; Wallman, P.H.

    1995-02-15

    For the past few years, Lawrence Livermore National Laboratory has been conducting a comprehensive research program on the application of non-thermal plasmas for air pollution control and abatement. This program combines an extensive modeling effort with an experimental facility and test program. We believe that there are two major issues to be addressed in order to apply non-thermal plasma processing to air pollution control; these are electrical energy consumption and byproduct identification. The thrust of our work has been to understand the scalability of the non-thermal process by focusing on the energy efficiency of the non-thermal process and to identify the byproducts to ensure that effluent gases from a non-thermal processor are benign. We have compared different types of electrical discharge reactors both theoretically and experimentally. Our interests in the application of non-thermal plasmas vary from the destruction of volatile organic compounds (VOCs) to NO{sub x} reduction for mobile applications. This paper will discuss the processing of both NO{sub x} and VOCs by non-thermal plasmas at LLNL.

  5. Behavior of dioxin during thermal remediation in the zone combustion process.

    PubMed

    Harjanto, Sri; Kasai, Eiki; Terui, Toshikatsu; Nakamura, Takashi

    2002-05-01

    In the previous study, a new process concept for the thermal remediation of particulate/powder materials contaminated by polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) has been verified. It leads to removal efficiencies of more than 99.9% in the soil contaminated by PCDD/Fs in terms of toxicity equivalent quantity (TEQ). However, details of the reactions and phenomena during the process, i.e., decomposition, vaporization, reformation and trap of PCDD/Fs and their relating compounds, have not sufficiently been clarified yet. The present study aims to examine experimentally the transport and fate of PCDD/Fs in the process. In the experiment, a laboratory-scale process simulator and a soil sample preliminary mixed with octachlorinated dibenzo-p-dioxin spiked by carbon-13 isotope (13C-OCDD) were used. The distribution of 13C-OCDD in the soil bed during the process was measured by applying a quench technique that rapidly cools-down the bed. Further, the total amount of 13C-OCDD discharged with outlet gas was measured. Using the obtained data, mass balance of 13C-OCDD in the process was estimated. The results show that about 99% of 13C-OCDD preliminary admixed with the soil was decomposed rather than released to the outlet gas. Only a trace amount of 13C-OCDD remained in the treated soil. In addition, a very small amount of other congeners having the 13C-cycles was detected in the treated soil and outlet gas although its TEQ values are not significant. These were probably formed by dechlorination reactions occurring in the process.

  6. Structurally Integrated, Damage Tolerant Thermal Spray Coatings: Processing Effects on Surface and System Functionalities

    NASA Astrophysics Data System (ADS)

    Vackel, Andrew

    Thermal Spray (TS) coatings have seen extensive application as protective surfaces to enhance the service life of substrates prone to damage in their operating environment (wear, corrosion, heat etc.). With the advent of high velocity TS processes, the ability to deposit highly dense (>99%) metallic and cermet coatings has further enhanced the protective ability of these coatings. In addition to surface functionality, the influence of the coating application on the mechanical performance of a coated component is of great concern when such a component will experience either static or cyclic loading during service. Using a process mapping methodology, the processing-property interplay between coating materials meant to provide damage tolerant surface or for structural restoration are explored in terms of relevant mechanical properties. Most importantly, the residual stresses inherent in TS deposited coatings are shown to play a significant role in the integrated mechanical performance of these coatings. Unique to high velocity TS processes is the ability to produce compressive stresses within the deposit from the cold working induced by the high kinetic energy particles upon impact. The extent of these formation stresses are explored with different coating materials, as well as processing influence. The ability of dense TS coatings to carry significant structural load and synergistically strengthen coated tensile specimens is demonstrated as a function of coating material, processing, and thickness. The sharing of load between the substrate and otherwise brittle coating enables higher loads before yield for the bi-material specimens, offering a methodology to improve the tensile performance of coated components for structural repair or multi-functionality (surface and structure). The concern of cyclic fatigue damage in coated components is explored, since the majority of service application are designed for loading to be well below the yield point. The role of

  7. 9 CFR 318.304 - Operations in the thermal processing area.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... available to the thermal processing system operator and the inspector. (b) Process indicators and retort... vehicles are refilled with unprocessed product. Container loading systems for crateless retorts shall be... functions or events, such as process schedule time, come-up time and retort venting, shall be accurate...

  8. 9 CFR 381.304 - Operations in the thermal processing area.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... establishment at the time the processing cycle begins to assure that the temperature of the contents of every... schedule. Thermal processing systems which subject the filled and sealed containers to water at any time before process timing begins shall be operated to assure that such water will not lower the...

  9. 9 CFR 381.304 - Operations in the thermal processing area.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... establishment at the time the processing cycle begins to assure that the temperature of the contents of every... schedule. Thermal processing systems which subject the filled and sealed containers to water at any time before process timing begins shall be operated to assure that such water will not lower the...

  10. 9 CFR 381.304 - Operations in the thermal processing area.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... establishment at the time the processing cycle begins to assure that the temperature of the contents of every... schedule. Thermal processing systems which subject the filled and sealed containers to water at any time before process timing begins shall be operated to assure that such water will not lower the...

  11. Thermal rheological analysis of cure process of epoxy prepreg

    NASA Astrophysics Data System (ADS)

    Sun, Liangfeng

    2002-01-01

    The cure process of epoxy prepreg used as composite pipe joints was studied by means of differential scanning calorimetry (DSC), Bohlin Rheometer and other techniques. Isothermal DSC measurements were conducted between 110 and 220°C, at 10°C intervals. The results show that the complete cure reaction could be achieved at 220°C. The isothermal cure process was simulated with the four-parameter autocatalytic model. Except in the late stage of cure reaction, the model agrees well with the experimental data, especially at high temperatures. To account for the effect of diffusion on the cure rate, a diffusion factor was introduced into the model. The modified model greatly improved the predicated data at the late stage of cure reaction. The dynamic cure process was different from the isothermal cure process in that it is composed of two cure reactions. For dynamic cure process, a three-parameter autocatalytic model was used. The parameters in the model were determined by two methods. One was based on Kissinger and Ozawa approach. The whole curing process was modeled with two reactions. Another method was based on Borchardt and Daniels kinetic approach with whole curing process was modeled with one reaction. The fitting results by first and second method agreed well with experimental value in the late and early cure stage, separately. Rheological properties of epoxy prepreg are closely related to the cure process. With the development of cure reaction, gelation occurs and epoxy prepreg becomes difficult to process. As temperature increases, the gel time decreases. Viscosity profiles were described by different models. Except the first and nth order viscosity models, new viscosity models were proposed. The proposed new viscosity models are better than the old models for both isothermal and dynamic cure processes. To graphically represent the phase changes of the cure process, the isothermal cure diagrams of time-temperature-transformation (TTT) and conversion

  12. Effect of thermal additions on the density and distribution of thermophilic amoebae and pathogenic Naegleria fowleri in a newly created cooling lake

    SciTech Connect

    Tyndall, R.L.; Ironside, K.S.; Metler, P.L.; Tan, E.L. ); Hazen, T.C.; Fliermans, C.B. )

    1989-03-01

    Pathogenic Naegleria fowleri is the causative agent of fatal human amoebic meningoencephalitis. The protozoan is ubiquitous in nature, and its presence is enhanced by thermal additions. In this investigation, water and sediments from a newly created cooling lake were quantitatively analyzed for the presence of thermophilic amoebae, thermophilic Naegleria spp., and the pathogen Naegleria fowleri. During periods of thermal additions, the concentrations of thermophilic amoebae and thermophilic Naegleria spp. increased as much as 5 orders of magnitude, and the concentration of the pathogen N. fowleri increased as much as 2 orders of magnitude. Concentrations of amoebae returned to prior thermal perturbation levels within 30 to 60 days after cessation of thermal additions. Increases in the thermophilic amoeba concentrations were noted in Savannah River oxbows downriver from the Savannah River plant discharge streams as compared with oxbows upriver from the discharges. Concentrations of thermophilic amoebae and thermophilic Naegleria spp. correlated significantly with temperature and conductivity. Air samples taken proximal to the lade during periods of thermal addition showed no evidence of thermophilic Naegleria spp. Isoenzyme patterns of the N. fowleri isolated from the cooling lake were identical to patterns of N. fowleri isolated from other sites in the United States and Belgium.

  13. Effect of thermal additions on the density and distribution of thermophilic amoebae and pathogenic Naegleria fowleri in a newly created cooling lake.

    PubMed Central

    Tyndall, R L; Ironside, K S; Metler, P L; Tan, E L; Hazen, T C; Fliermans, C B

    1989-01-01

    Pathogenic Naegleria fowleri is the causative agent of fatal human amoebic meningoencephalitis. The protozoan is ubiquitous in nature, and its presence is enhanced by thermal additions. In this investigation, water and sediments from a newly created cooling lake were quantitatively analyzed for the presence of thermophilic amoebae, thermophilic Naegleria spp., and the pathogen Naegleria fowleri. During periods of thermal additions, the concentrations of thermophilic amoebae and thermophilic Naegleria spp. increased as much as 5 orders of magnitude, and the concentration of the pathogen N. fowleri increased as much as 2 orders of magnitude. Concentrations of amoebae returned to prior thermal perturbation levels within 30 to 60 days after cessation of thermal additions. Increases in the thermophilic amoeba concentrations were noted in Savannah River oxbows downriver from the Savannah River plant discharge streams as compared with oxbows upriver from the discharges. Concentrations of thermophilic amoebae and thermophilic Naegleria spp. correlated significantly with temperature and conductivity. Air samples taken proximal to the lake during periods of thermal addition showed no evidence of thermophilic Naegleria spp. Isoenzyme patterns of the N. fowleri isolated from the cooling lake were identical to patterns of N. fowleri isolated from other sites in the United States and Belgium. PMID:2930172

  14. Learning Additional Languages as Hierarchical Probabilistic Inference: Insights From First Language Processing.

    PubMed

    Pajak, Bozena; Fine, Alex B; Kleinschmidt, Dave F; Jaeger, T Florian

    2016-12-01

    We present a framework of second and additional language (L2/Ln) acquisition motivated by recent work on socio-indexical knowledge in first language (L1) processing. The distribution of linguistic categories covaries with socio-indexical variables (e.g., talker identity, gender, dialects). We summarize evidence that implicit probabilistic knowledge of this covariance is critical to L1 processing, and propose that L2/Ln learning uses the same type of socio-indexical information to probabilistically infer latent hierarchical structure over previously learned and new languages. This structure guides the acquisition of new languages based on their inferred place within that hierarchy, and is itself continuously revised based on new input from any language. This proposal unifies L1 processing and L2/Ln acquisition as probabilistic inference under uncertainty over socio-indexical structure. It also offers a new perspective on crosslinguistic influences during L2/Ln learning, accommodating gradient and continued transfer (both negative and positive) from previously learned to novel languages, and vice versa.

  15. IMPACTS OF ANTIFOAM ADDITIONS AND ARGON BUBBLING ON DEFENSE WASTE PROCESSING FACILITY REDUCTION/OXIDATION

    SciTech Connect

    Jantzen, C.; Johnson, F.

    2012-06-05

    During melting of HLW glass, the REDOX of the melt pool cannot be measured. Therefore, the Fe{sup +2}/{Sigma}Fe ratio in the glass poured from the melter must be related to melter feed organic and oxidant concentrations to ensure production of a high quality glass without impacting production rate (e.g., foaming) or melter life (e.g., metal formation and accumulation). A production facility such as the Defense Waste Processing Facility (DWPF) cannot wait until the melt or waste glass has been made to assess its acceptability, since by then no further changes to the glass composition and acceptability are possible. therefore, the acceptability decision is made on the upstream process, rather than on the downstream melt or glass product. That is, it is based on 'feed foward' statistical process control (SPC) rather than statistical quality control (SQC). In SPC, the feed composition to the melter is controlled prior to vitrification. Use of the DWPF REDOX model has controlled the balanjce of feed reductants and oxidants in the Sludge Receipt and Adjustment Tank (SRAT). Once the alkali/alkaline earth salts (both reduced and oxidized) are formed during reflux in the SRAT, the REDOX can only change if (1) additional reductants or oxidants are added to the SRAT, the Slurry Mix Evaporator (SME), or the Melter Feed Tank (MFT) or (2) if the melt pool is bubble dwith an oxidizing gas or sparging gas that imposes a different REDOX target than the chemical balance set during reflux in the SRAT.

  16. Mixed N-Heterocyclic Carbene-Bis(oxazolinyl)borato Rhodium and Iridium Complexes in Photochemical and Thermal Oxidative Addition Reactions

    SciTech Connect

    Xu, Songchen; Manna, Kuntal; Ellern, Arkady; Sadow, Aaron D

    2014-12-08

    In order to facilitate oxidative addition chemistry of fac-coordinated rhodium(I) and iridium(I) compounds, carbene–bis(oxazolinyl)phenylborate proligands have been synthesized and reacted with organometallic precursors. Two proligands, PhB(OxMe2)2(ImtBuH) (H[1]; OxMe2 = 4,4-dimethyl-2-oxazoline; ImtBuH = 1-tert-butylimidazole) and PhB(OxMe2)2(ImMesH) (H[2]; ImMesH = 1-mesitylimidazole), are deprotonated with potassium benzyl to generate K[1] and K[2], and these potassium compounds serve as reagents for the synthesis of a series of rhodium and iridium complexes. Cyclooctadiene and dicarbonyl compounds {PhB(OxMe2)2ImtBu}Rh(η4-C8H12) (3), {PhB(OxMe2)2ImMes}Rh(η4-C8H12) (4), {PhB(OxMe2)2ImMes}Rh(CO)2 (5), {PhB(OxMe2)2ImMes}Ir(η4-C8H12) (6), and {PhB(OxMe2)2ImMes}Ir(CO)2 (7) are synthesized along with ToMM(η4-C8H12) (M = Rh (8); M = Ir (9); ToM = tris(4,4-dimethyl-2-oxazolinyl)phenylborate). The spectroscopic and structural properties and reactivity of this series of compounds show electronic and steric effects of substituents on the imidazole (tert-butyl vs mesityl), effects of replacing an oxazoline in ToM with a carbene donor, and the influence of the donor ligand (CO vs C8H12). The reactions of K[2] and [M(μ-Cl)(η2-C8H14)2]2 (M = Rh, Ir) provide {κ4-PhB(OxMe2)2ImMes'CH2}Rh(μ-H)(μ-Cl)Rh(η2-C8H14)2 (10) and {PhB(OxMe2)2ImMes}IrH(η3-C8H13) (11). In the former compound, a spontaneous oxidative addition of a mesityl ortho-methyl to give a mixed-valent dirhodium species is observed, while the iridium compound forms a monometallic allyl hydride. Photochemical reactions of dicarbonyl compounds 5 and 7 result in C–H bond oxidative addition providing the compounds {κ4-PhB(OxMe2)2ImMes'CH2}RhH(CO) (12) and {PhB(OxMe2)2ImMes}IrH(Ph)CO (13). In 12, oxidative addition results in cyclometalation of the mesityl ortho-methyl similar to 10, whereas the iridium compound reacts with the benzene solvent to give a rare crystallographically characterized cis

  17. Personnel Security Clearances: Additional Guidance and Oversight Needed at DHS and DOD to Ensure Consistent Application of Revocation Process

    DTIC Science & Technology

    2014-09-01

    Application of Revocation Process Report to the Ranking Member, Committee on Homeland Security, House of Representatives September 2014 GAO-14-640...Personnel Security Clearances: Additional Guidance and Oversight Needed at DHS and DOD to Ensure Consistent Application of Revocation Process 5a. CONTRACT...2014 PERSONNEL SECURITY CLEARANCES Additional Guidance and Oversight Needed at DHS and DOD to Ensure Consistent Application of Revocation Process

  18. Influence of thermal processing on the properties of chlorpheniramine maleate tablets containing an acrylic polymer.

    PubMed

    Zhu, Yucun; Shah, Navnit H; Malick, A Waseem; Infeld, Martin H; McGinity, James W

    2002-11-01

    The purpose of this investigation was to determine the effects of thermal processing and post-processing thermal treatment on the release properties of chlorpheniramine maleate (CPM) from matrix tablets containing Eudragit RS PO and triethyl citrate (TEC). CPM tablets containing Eudragit RS PO with and without TEC were prepared by direct compression (DC), high shear hot-melt granulation (HMG), and hot-melt extrusion (HME). X-ray diffraction patterns showed that the CPM was distributed in Eudragit RS PO at the molecular level following HME. The thermogravimetry analysis (TGA) profiles of CPM, Eudragit RS PO, and TEC demonstrated that these materials were thermally stable during both the high shear HMG and HME processes. The tablets were subjected to post-processing thermal treatment by storing the tablets at 60 degrees C in open containers for 24 hr. Tablets prepared by DC showed the highest drug release rate constant of 36.2% hr-1/2. When 4% TEC was incorporated into the formulation, the drug release rate constant for the directly compressed tablets decreased to 32.4% hr-1/2. After high shear HMG and HME of the powder blend containing 4% TEC, the drug release rate constant decreased to 30.8 and 13.8% hr-1/2 for the respective processes. The drug release rate constants for all tablets decreased following post-processing thermal treatment. The reduction in release rate was due to an increase in the intermolecular binding and entanglement between drug molecules and polymer molecules that occurred during thermal processing. Post-processing thermal treatment of the hot-melt extrudates had a minimal effect on the drug release rate since the HME process enhanced the drug and polymer entanglement to a greater extent.

  19. Thermal Plasmas: Influence of Current Modulation on Process Performance

    NASA Astrophysics Data System (ADS)

    Schein, Jochen

    2015-09-01

    Due to the widespread industrial use of thermal plasmas in the field of joining, cutting and the application of coatings new challenges arise owed to the advent of new materials or the drive to reduce cost or improve quality. These challenges may be met by using technological innovations like innovative fast power supplies. In the presence of strong gas flows and a fixed cathodic attachment the anode attachment position is determined by an unstable balance between the drag force on the plasma column exerted by the gas and the Lorentz Force due to the system's magnetic field distribution, leading to a constant arc motion and arc voltage fluctuation. Thus by supplying a sufficiently high and steep current pulse a re-positioning might be initiated by a sudden change of the Lorentz Force thus an externally controlled movement of the arc would be possible. In wire arc spraying a pulsed current is imposed upon the DC supply of the wire arc system. It is observed that steep current increases tend to produce sudden current drops, indicating a jump of the arc. For a certain pulse frequency this pulsing leads to a controlled motion of the arc along the electrode surfaces. Coatings produced with this technology exhibited a lower porosity than DC sprayed coatings and a lower oxide content. In collaboration with Alexander Atzberger and Michal Szulc, Universitaet der Bundeswehr Muenchen; Institute for plasma technology and mathematics (LPT) Neubiberg, Germany. This work was supported by AiF (Arbeitsgemeinschaft industrielle Forschung).

  20. An investigation of occupational metal exposure in thermal spraying processes.

    PubMed

    Chadwick, J K; Wilson, H K; White, M A

    1997-06-20

    A cross-sectional study of 34 workers engaged in thermal spraying at six worksites was undertaken in order to determine levels of exposure to and uptake of metals during different metal spraying activities. Levels of exposure to cobalt, chromium and nickel were highest in plasma sprayers and, on occasions exceeded UK Occupational Exposure Limits. Exposure to metals during detonation gun and electric arc spraying was better controlled and levels remained below the relevant Occupational Exposure Limits throughout the study period. Urinary levels of cobalt and nickel mirrored the airborne concentrations and the highest urine concentrations were again found in plasma sprayers. Urinary chromium levels were highest in electric arc sprayers, which may also reflect an increased body burden in this group due to a longer history of exposure. The findings clearly indicate that exposure to and uptake of metals may exceed UK Occupational Limits or Standards when spraying is performed manually or semi-automatically and where control relies on local exhaust ventilation (LEV) and personal respiratory protective equipment (RPE).

  1. Charge-transfer interatomic potential for investigation of the thermal-oxidation growth process of silicon

    NASA Astrophysics Data System (ADS)

    Takamoto, So; Kumagai, Tomohisa; Yamasaki, Takahiro; Ohno, Takahisa; Kaneta, Chioko; Hatano, Asuka; Izumi, Satoshi

    2016-10-01

    A charge-transfer interatomic potential, based on the hybrid-Tersoff potential that incorporates a covalent-ionic mixed-bond nature, was developed to reproduce the growth process of the thermal oxidation of silicon. A fitting process was employed with various reference structures sampled by MD. Actively exploring and learning the wide-range of phase space enabled us to develop a robust interatomic potential. Our interatomic potential reproduced the bulk properties of Si and SiO2 polymorphs well, in addition to the radial distribution function and bond angle distribution of amorphous SiO2. The covalent-ionic mixed-bond nature of the interatomic potential well reproduced the dissociation process of an oxygen molecule on the Si/SiO2 interface. The initial oxidation simulation was performed on the silicon surface. We grew the amorphous SiO2 layer by incorporating the oxygen molecules into the silicon network at the interface. The density of the SiO2 layer and the charge distribution at the interface showed good agreement with the experimental data.

  2. Image processing analysis of nuclear track parameters for CR-39 detector irradiated by thermal neutron

    NASA Astrophysics Data System (ADS)

    Al-Jobouri, Hussain A.; Rajab, Mustafa Y.

    2016-03-01

    CR-39 detector which covered with boric acid (H3Bo3) pellet was irradiated by thermal neutrons from (241Am - 9Be) source with activity 12Ci and neutron flux 105 n. cm-2. s-1. The irradiation times -TD for detector were 4h, 8h, 16h and 24h. Chemical etching solution for detector was sodium hydroxide NaOH, 6.25N with 45 min etching time and 60 C˚ temperature. Images of CR-39 detector after chemical etching were taken from digital camera which connected from optical microscope. MATLAB software version 7.0 was used to image processing. The outputs of image processing of MATLAB software were analyzed and found the following relationships: (a) The irradiation time -TD has behavior linear relationships with following nuclear track parameters: i) total track number - NT ii) maximum track number - MRD (relative to track diameter - DT) at response region range 2.5 µm to 4 µm iii) maximum track number - MD (without depending on track diameter - DT). (b) The irradiation time -TD has behavior logarithmic relationship with maximum track number - MA (without depending on track area - AT). The image processing technique principally track diameter - DT can be take into account to classification of α-particle emitters, In addition to the contribution of these technique in preparation of nano- filters and nano-membrane in nanotechnology fields.

  3. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  4. Transition metal-catalyzed process for addition of amines to carbon-carbon double bonds

    DOEpatents

    Hartwig, John F.; Kawatsura, Motoi; Loeber, Oliver

    2002-01-01

    The present invention is directed to a process for addition of amines to carbon-carbon double bonds in a substrate, comprising: reacting an amine with a compound containing at least one carbon-carbon double bond in the presence a transition metal catalyst under reaction conditions effective to form a product having a covalent bond between the amine and a carbon atom of the former carbon-carbon double bond. The transition metal catalyst comprises a Group 8 metal and a ligand containing one or more 2-electron donor atoms. The present invention is also directed to enantioselective reactions of amine compounds with compounds containing carbon-carbon double bonds, and a calorimetric assay to evaluate potential catalysts in these reactions.

  5. Enabling thermal processing of ritonavir-polyvinyl alcohol amorphous solid dispersions by KinetiSol® Dispersing.

    PubMed

    LaFountaine, Justin S; Jermain, Scott V; Prasad, Leena Kumari; Brough, Chris; Miller, Dave A; Lubda, Dieter; McGinity, James W; Williams, Robert O

    2016-04-01

    Polyvinyl alcohol has received little attention as a matrix polymer in amorphous solid dispersions (ASDs) due to its thermal and rheological limitations in extrusion processing and limited organic solubility in spray drying applications. Additionally, in extrusion processing, the high temperatures required to process often exclude thermally labile APIs. The purpose of this study was to evaluate the feasibility of processing polyvinyl alcohol amorphous solid dispersions utilizing the model compound ritonavir with KinetiSol® Dispersing (KSD) technology. The effects of KSD rotor speed and ejection temperature on the physicochemical properties of the processed material were evaluated. Powder X-ray diffraction and modulated differential scanning calorimetry were used to confirm amorphous conversion. Liquid chromatography-mass spectroscopy was used to characterize and identify degradation pathways of ritonavir during KSD processing and (13)C nuclear magnetic resonance spectroscopy was used to investigate polymer stability. An optimal range of processing conditions was found that resulted in amorphous product and minimal to no drug and polymer degradation. Drug release of the ASD produced from the optimal processing conditions was evaluated using a non-sink, pH-shift dissolution test. The ability to process amorphous solid dispersions with polyvinyl alcohol as a matrix polymer will enable further investigations of the polymer's performance in amorphous systems for poorly water-soluble compounds.

  6. Reactive Additive Stabilization Process (RASP) for hazardous and mixed waste vitrification

    SciTech Connect

    Jantzen, C.M.; Pickett, J.B.; Ramsey, W.G.

    1993-07-01

    Solidification of hazardous/mixed wastes into glass is being examined at the Savannah River Site (SRS) for (1) nickel plating line (F006) sludges and (2) incinerator wastes. Vitrification of these wastes using high surface area additives, the Reactive Additive Stabilization Process (RASP), has been determined to greatly enhance the dissolution and retention of hazardous, mixed, and heavy metal species in glass. RASP lowers melt temperatures (typically 1050-- 1150{degrees}C), thereby minimizing volatility concerns during vitrification. RASP maximizes waste loading (typically 50--75 wt% on a dry oxide basis) by taking advantage of the glass forming potential of the waste. RASP vitrification thereby minimizes waste disposal volume (typically 86--97 vol. %), and maximizes cost savings. Solidification of the F006 plating line sludges containing depleted uranium has been achieved in both soda-lime-silica (SLS) and borosilicate glasses at 1150{degrees}C up to waste loadings of 75 wt%. Solidification of incinerator blowdown and mixtures of incinerator blowdown and bottom kiln ash have been achieved in SLS glass at 1150{degrees}C up to waste loadings of 50% using RASP. These waste loadings correspond to volume reductions of 86 and 94 volume %, respectively, with large associated savings in storage costs.

  7. Preparation, melting behavior and thermal stability of poly(lactic acid)/poly(propylene carbonate) blends processed by vane extruder

    NASA Astrophysics Data System (ADS)

    Zou, Wei; Chen, Rongyuan; Zhang, Haichen; Qu, Jinping

    2016-03-01

    Poly (lactic acid) (PLA)/Poly (propylene carbonate) (PPC) blends were prepared by vane extruder which is a type of novel polymer processing extruder based on elongation force field. Scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric (TG) were used respectively to analyze the compatibility, the melting behavior and thermal stability properties of PLA/PPC blends affected by the different content of PPC. The results showed that with the increase of the PPC content, the glass transition temperature of PLA was reduced, and the glass transition temperature of PPC was increased, which indicated that PLA and PPC had partial compatibility. The cold crystallization temperature of PLA increased with the increase of the PPC content, which showed that PPC hindered the cold crystallization process of PLA. The addition of PPC had little impact on the melting process of PLA, and the melting temperature of PLA was almost kept the same value. Thermogravimetric analysis showed that the thermal stability of PPC was worse than that of PLA, the addition of PPC reduced the thermal stability of PLA.

  8. Technical Project Plan for The Enhanced Thermal Conductivity of Oxide Fuels Through the Addition of High Thermal Conductivity Fibers and Microstructural Engineering

    SciTech Connect

    Hollenbach, Daniel F; Ott, Larry J; Besmann, Theodore M; Armstrong, Beth L; Wereszczak, Andrew A; Lin, Hua-Tay; Ellis, Ronald James; Becher, Paul F; Jubin, Robert Thomas; Voit, Stewart L

    2010-09-01

    The commercial nuclear power industry is investing heavily in advanced fuels that can produce higher power levels with a higher safety margin and be produced at low cost. Although chemically stable and inexpensive to manufacture, the in-core performance of UO{sub 2} fuel is limited by its low thermal conductivity. There will be enormous financial benefits to any utility that can exploit a new type of fuel that is chemically stable, has a high thermal conductivity, and is inexpensive to manufacture. At reactor operating temperatures, UO{sub 2} has a very low thermal conductivity (<5 W/m {center_dot}K), which decreases with temperature and fuel burnup. This low thermal conductivity limits the rate at which energy can be removed from the fuel, thus limiting the total integrated reactor power. If the fuel thermal conductivity could be increased, nuclear reactors would be able to operate at higher powers and larger safety margins thus decreasing the overall cost of electricity by increasing the power output from existing reactors and decreasing the number of new electrical generating plants needed to meet base load demand. The objective of the work defined herein is to produce an advanced nuclear fuel based on the current UO{sub 2} fuel with superior thermal conductivity and structural integrity that is suitable for current and future nuclear reactors, using the existing fuel fabrication infrastructure with minimal modifications. There are two separate components to the research: (1) Enhanced Thermal Conductivity (ETC) - adding high conductivity fibers to the UO{sub 2} prior to sintering, which act as conduits for moving the heat energy generated within the pellet to the outer surface, (2) Microstructural Engineering (ME) - adding second phase particulates to UO{sub 2} bodies to retard grain growth and to increase thermal conductivity, as well as improve fracture and creep resistance. Different groups will perform the laboratory work for each of these research

  9. Synthesis, microstructural evolution and the role of substantial addition of PbO during the final processing of (Bi,Pb)-2223 superconductors

    NASA Astrophysics Data System (ADS)

    Ben Azzouz, F.; M'chirgui, A.; Yangui, B.; Boulesteix, C.; Ben Salem, M.

    2001-07-01

    The evolution of the phase formation and microstructure in (Bi,Pb)-Sr-Ca-Cu-O (BPSCCO) superconducting materials have been studied through a two-cycle annealing process by X-ray diffraction and SEM observations. Samples were Pb-doped (part 0.4 of Bi substituted by Pb) during the first thermal cycle. Yet, the synthesizing efficiency of the (Bi,Pb)-2223 phase was found to be greatly re-enhanced during the second thermal cycle by a second and substantial addition of up to 20% excess of PbO in weight. No significant increase of secondary phases was observed. Pb addition was shown to be more effective at the end of a multi-step thermal cycle. Therefore the lack of Pb that arise in BPSCCO system after some heat treatment duration is shown to be one of the most important rate-limiting (Bi,Pb)-2223 transformation. The second sintering duration at 835°C was optimized with respect to the weight percentage of PbO in excess. The present work attempts also to point out the complex mechanisms of the (Bi,Pb)-2223 formation reactions. Some intermediate phases are identified and the liquid phase is suggested to derive from a partial decomposition of the (Bi,Pb)-2212 phase. This decomposition is highly sensitive to Pb addition.

  10. Effect of processing parameters and glycerin addition on the properties of Al foams

    NASA Astrophysics Data System (ADS)

    Gilani, Hossein; Jafari, Sajjad; Gholami, Roozbeh; Habibolahzadeh, Ali; Mirshahi, Mohammad

    2012-04-01

    Aluminum foam has been produced by sintering and dissolution processes using NaCl powders as a space holder. In this research, glycerin is used as a novel lubricant along with acetone. The effects of the processing parameters including compacting pressure, sintering temperatures (620, 640 and 650 °C), size, and volume fraction of the space holder, on the physical and mechanical properties of the produced foams have been investigated. Due to segregation of the Al and NaCl powders at high compaction pressures, spalling of Al foams was observed. Meanwhile, adding small amounts of acetone and glycerin to the mixture ensures homogeneity and prevents segregation of dissimilar powders at varying pressure. Moreover, the addition of glycerin provides an improved homogenous stress distribution within the produced foams during mechanical testing, which in turn halts crack propagation. Meanwhile, an alternative technique to remove NaCl particles during the dissolution stage has been proposed. The results showed that high quality foams were successfully produced under a compaction pressure range of 250-265 MPa and sintering temperature of 650 °C.

  11. Addition of cattle manure to sheep bedding allows vermicomposting process and improves vermicompost quality.

    PubMed

    Cestonaro, Taiana; Costa, Mônica Sarolli Silva de Mendonça; Costa, Luiz Antonio de Mendonça; Pereira, Dercio Ceri; Rozatti, Marcos A T; Martins, Marcos F Leal

    2017-03-01

    Animal waste is usually a good substrate for vermicomposting. However, numerous animal husbandry systems use bedding that consists primarily of lignocellulosic substrates, which hinders earthworm and microorganism's development and thus, the entire bioconversion process. One possible solution is to mix the used bedding with other waste materials that are more amenable to earthworm ingestion and can provide better conditions for earthworm population growth. Here, we have aimed to examine the effectiveness of such procedure by mixing rice-husk-based sheep bedding with cattle manure in different proportions (0%, 25%, 50%, 75% and 100%). We have carried out vermicomposting experiments in benchtop vermireactors inoculated with 0.88kg of dry matter (sheep bedding+cattle manure). Data used in the Principal Component Analysis were the multiple vermicomposting variables (i.e., EC; pH; HA/FA and C/N ratios; P, K, cellulose, and hemicellulose content). The effect of the treatment on earthworm count was analyzed with ANOVA. We have observed that the addition of at least 25% of cattle manure to sheep bedding allows vermicomposting process but it is necessary 148days to obtain a stabilized vermicompost. However, increasing the proportion of cattle manure to sheep bedding, the vermicomposting time decreases proportionally to 94days. We concluded that vermicomposting can be considered a bioprocess to stabilize rice husk after being used as sheep bedding.

  12. Engineering Interface Structures and Thermal Stabilities via SPD Processing in Bulk Nanostructured Metals

    SciTech Connect

    Zheng, Shijian; Carpenter, John S.; McCabe, Rodney J.; Beyerlein, Irene J.; Mara, Nathan A.

    2014-02-27

    Nanostructured metals achieve extraordinary strength but suffer from low thermal stability, both a consequence of a high fraction of interfaces. Overcoming this tradeoff relies on making the interfaces themselves thermally stable. In this paper, we show that the atomic structures of bi-metal interfaces in macroscale nanomaterials suitable for engineering structures can be significantly altered via changing the severe plastic deformation (SPD) processing pathway. Two types of interfaces are formed, both exhibiting a regular atomic structure and providing for excellent thermal stability, up to more than half the melting temperature of one of the constituents. Most importantly, the thermal stability of one is found to be significantly better than the other, indicating the exciting potential to control and optimize macroscale robustness via atomic-scale bimetal interface tuning. As a result, we demonstrate an innovative way to engineer pristine bimetal interfaces for a new class of simultaneously strong and thermally stable materials.

  13. Engineering interface structures and thermal stabilities via SPD processing in bulk nanostructured metals.

    PubMed

    Zheng, Shijian; Carpenter, John S; McCabe, Rodney J; Beyerlein, Irene J; Mara, Nathan A

    2014-02-27

    Nanostructured metals achieve extraordinary strength but suffer from low thermal stability, both a consequence of a high fraction of interfaces. Overcoming this tradeoff relies on making the interfaces themselves thermally stable. Here we show that the atomic structures of bi-metal interfaces in macroscale nanomaterials suitable for engineering structures can be significantly altered via changing the severe plastic deformation (SPD) processing pathway. Two types of interfaces are formed, both exhibiting a regular atomic structure and providing for excellent thermal stability, up to more than half the melting temperature of one of the constituents. Most importantly, the thermal stability of one is found to be significantly better than the other, indicating the exciting potential to control and optimize macroscale robustness via atomic-scale bimetal interface tuning. Taken together, these results demonstrate an innovative way to engineer pristine bimetal interfaces for a new class of simultaneously strong and thermally stable materials.

  14. Engineering Interface Structures and Thermal Stabilities via SPD Processing in Bulk Nanostructured Metals

    PubMed Central

    Zheng, Shijian; Carpenter, John S.; McCabe, Rodney J.; Beyerlein, Irene J.; Mara, Nathan A.

    2014-01-01

    Nanostructured metals achieve extraordinary strength but suffer from low thermal stability, both a consequence of a high fraction of interfaces. Overcoming this tradeoff relies on making the interfaces themselves thermally stable. Here we show that the atomic structures of bi-metal interfaces in macroscale nanomaterials suitable for engineering structures can be significantly altered via changing the severe plastic deformation (SPD) processing pathway. Two types of interfaces are formed, both exhibiting a regular atomic structure and providing for excellent thermal stability, up to more than half the melting temperature of one of the constituents. Most importantly, the thermal stability of one is found to be significantly better than the other, indicating the exciting potential to control and optimize macroscale robustness via atomic-scale bimetal interface tuning. Taken together, these results demonstrate an innovative way to engineer pristine bimetal interfaces for a new class of simultaneously strong and thermally stable materials. PMID:24573355

  15. Numerical study of thermal driven buoyancy flow effect on solidification process of continuous slab caster

    NASA Astrophysics Data System (ADS)

    JAMBHULKAR, ROHIT Y.; SINGH, V.; MISHRA, P.; KRISHNAMURTHY, R.

    2016-09-01

    The main aim of the present research is to study the role of thermal driven buoyancy flow in solidification process of continues slab caster. A 3-D fluid flow, heat transfer and solidification model was developed. The result from the model combined with nondimensional number to study the effect of thermal driven buoyancy flow on fluid flow and temperature distribution. For mushy region Kozeny-Carman is applicable. Observations show the relative strength between thermal driven buoyancy flow and forced flow and steel flow through mushy region. It is observed that buoyancy force in mould and sub mould region depend on the characteristic flow velocity, temperature difference and porosity of mushy zone. The most effect zone of thermal driven buoyancy flow is mushy zone and centre of mould where inertial flow is inferior. The convection flow creates by thermal buoyancy cause appearance of local turbulence.

  16. Engineering Interface Structures and Thermal Stabilities via SPD Processing in Bulk Nanostructured Metals

    DOE PAGES

    Zheng, Shijian; Carpenter, John S.; McCabe, Rodney J.; ...

    2014-02-27

    Nanostructured metals achieve extraordinary strength but suffer from low thermal stability, both a consequence of a high fraction of interfaces. Overcoming this tradeoff relies on making the interfaces themselves thermally stable. In this paper, we show that the atomic structures of bi-metal interfaces in macroscale nanomaterials suitable for engineering structures can be significantly altered via changing the severe plastic deformation (SPD) processing pathway. Two types of interfaces are formed, both exhibiting a regular atomic structure and providing for excellent thermal stability, up to more than half the melting temperature of one of the constituents. Most importantly, the thermal stability ofmore » one is found to be significantly better than the other, indicating the exciting potential to control and optimize macroscale robustness via atomic-scale bimetal interface tuning. As a result, we demonstrate an innovative way to engineer pristine bimetal interfaces for a new class of simultaneously strong and thermally stable materials.« less

  17. Inactivation of Byssochlamys nivea ascospores in strawberry puree by high pressure, power ultrasound and thermal processing.

    PubMed

    Evelyn; Silva, F V M

    2015-12-02

    Byssochlamys nivea is a mold that can spoil processed fruit products and produce mycotoxins. In this work, high pressure processing (HPP, 600 MPa) and power ultrasound (24 kHz, 0.33 W/mL; TS) in combination with 75°C for the inactivation of four week old B. nivea ascospores in strawberry puree for up to 30 min was investigated and compared with 75°C thermal processing alone. TS and thermal processing can activate the mold ascospores, but HPP-75°C resulted in 2.0 log reductions after a 20 min process. For a 10 min process, HPP-75°C was better than 85°C alone in reducing B. nivea spores (1.4 vs. 0.2 log reduction), demonstrating that a lower temperature in combination with HPP is more effective for spore inactivation than heat alone at a higher temperature. The ascospore inactivation by HPP-thermal, TS and thermal processing was studied at different temperatures and modeled. Faster inactivation was achieved at higher temperatures for all the technologies tested, indicating the significant role of temperature in spore inactivation, alone or combined with other physical processes. The Weibull model described the spore inactivation by 600 MPa HPP-thermal (38, 50, 60, 75°C) and thermal (85, 90°C) processing, whereas the Lorentzian model was more appropriate for TS treatment (65, 70, 75°C). The models obtained provide a useful tool to design and predict pasteurization processes targeting B. nivea ascospores.

  18. SEPRADYNE/RADUCE HIGH VACUUM THERMAL PROCESS FOR DESTRUCTION OF DIOXINS IN INEEL/WERF FLY ASH.

    SciTech Connect

    ADAMS,J.W.; KALB,P.D.; MALKMUS,D.B.

    1999-08-02

    This study investigated the use of an indirectly heated, high temperature (900 C), high vacuum (28 inch Hg) rotary kiln, developed and patented by Raduce, Inc. (subsidiary of Sepradyne Corp.), to treat a dioxin contaminated mixed waste incinerator ash from the Idaho National Engineering Lab (INEEL) Waste Experimental Reduction Facility (WERF). A 500 cm{sup 3} bench-scale rotary vacuum thermal desorption and destruction unit (DDU) was used at Brookhaven National Laboratory (BNL) to demonstrate this thermal treatment process. Dioxins and furans were successfully decomposed at both low (450 C) and high (700-800 C) temperature regimes. In addition, substantial volume and mass reduction of the ash was achieved. Stabilization of the nonvolatile residues by a post-treatment encapsulation process may be required to reduce the leachability of RCRA metals to levels below the EPA Toxicity Characteristic Leaching Procedure (TCLP) requirements.

  19. SEPRADYNE/REDUCE HIGH VACUUM THERMAL PROCESS FOR DESTRUCTION OF DIOXINS IN INEEL/WERF FLY ASH.

    SciTech Connect

    ADAMS,J.W.; KALB,P.D.; MALKMUS,D.B.

    1999-08-02

    This study investigated the use of an indirectly heated, high temperature (900 C), high vacuum (28'' Hg) rotary kiln, developed and patented by Raduce, Inc. (subsidiary of Sepradyne Corp.), to treat a dioxin contaminated mixed waste incinerator ash from the Idaho National Engineering Lab (INEEL) Waste Experimental Reduction Facility (WERF). A 500 cm{sup 3} bench-scale rotary vacuum thermal desorption and destruction unit (DDU) was used at Brookhaven National Laboratory (BNL) to demonstrate this thermal treatment process. Dioxins and furans were successfully decomposed at both low (450 C) and high (700-800 C) temperature regimes. In addition, substantial volume and mass reduction of the ash was achieved. Stabilization of the nonvolatile residues by a post-treatment encapsulation process may be required to reduce the leachability of RCRA metals to levels below the EPA Toxicity Characteristic Leaching Procedure (TCLP) requirements.

  20. Efficient development and processing of thermal math models of very large space truss structures

    NASA Technical Reports Server (NTRS)

    Warren, Andrew H.; Arelt, Joseph E.; Lalicata, Anthony L.

    1993-01-01

    As the spacecraft moves along the orbit, the truss members are subjected to direct and reflected solar, albedo and planetary infra-red (IR) heating rates, as well as IR heating and shadowing from other spacecraft components. This is a transient process with continuously changing heating loads and the shadowing effects. The resulting nonuniform temperature distribution may cause nonuniform thermal expansion, deflection and stress in the truss elements, truss warping and thermal distortions. There are three challenges in the thermal-structural analysis of the large truss structures. The first is the development of the thermal and structural math models, the second - model processing, and the third - the data transfer between the models. All three tasks require considerable time and computer resources to be done because of a very large number of components involved. To address these challenges a series of techniques of automated thermal math modeling and efficient processing of very large space truss structures were developed. In the process the finite element and finite difference methods are interfaced. A very substantial reduction of the quantity of computations was achieved while assuring a desired accuracy of the results. The techniques are illustrated on the thermal analysis of a segment of the Space Station main truss.

  1. Process for the preparation of polycarboranylphosphazenes. [thermal insulation

    NASA Technical Reports Server (NTRS)

    Allcock, H. R.; Obran, J. P.; Scopelianos, A. G.; Fewell, L. L. (Inventor)

    1981-01-01

    A process for the preparation of polycarboranylphosphazenes is described. Polydihalophosphazenes are allowed to react at ambient temperatures for at least one hour with a lithium carborane in a suitable inert solvent. The remaining chlorine substituents of the carboranyl polyphosphazene are then replaced with aryloxy or alkoxy groups to enhance moisture resistance. The polymers give a high char yield when exposed to extreme heat and flame and can be used as insulation.

  2. Post Processing Methods used to Improve Surface Finish of Products which are Manufactured by Additive Manufacturing Technologies: A Review

    NASA Astrophysics Data System (ADS)

    Kumbhar, N. N.; Mulay, A. V.

    2016-08-01

    The Additive Manufacturing (AM) processes open the possibility to go directly from Computer-Aided Design (CAD) to a physical prototype. These prototypes are used as test models before it is finalized as well as sometimes as a final product. Additive Manufacturing has many advantages over the traditional process used to develop a product such as allowing early customer involvement in product development, complex shape generation and also save time as well as money. Additive manufacturing also possess some special challenges that are usually worth overcoming such as Poor Surface quality, Physical Properties and use of specific raw material for manufacturing. To improve the surface quality several attempts had been made by controlling various process parameters of Additive manufacturing and also applying different post processing techniques on components manufactured by Additive manufacturing. The main objective of this work is to document an extensive literature review in the general area of post processing techniques which are used in Additive manufacturing.

  3. Vision-aided Monitoring and Control of Thermal Spray, Spray Forming, and Welding Processes

    NASA Technical Reports Server (NTRS)

    Agapakis, John E.; Bolstad, Jon

    1993-01-01

    Vision is one of the most powerful forms of non-contact sensing for monitoring and control of manufacturing processes. However, processes involving an arc plasma or flame such as welding or thermal spraying pose particularly challenging problems to conventional vision sensing and processing techniques. The arc or plasma is not typically limited to a single spectral region and thus cannot be easily filtered out optically. This paper presents an innovative vision sensing system that uses intense stroboscopic illumination to overpower the arc light and produce a video image that is free of arc light or glare and dedicated image processing and analysis schemes that can enhance the video images or extract features of interest and produce quantitative process measures which can be used for process monitoring and control. Results of two SBIR programs sponsored by NASA and DOE and focusing on the application of this innovative vision sensing and processing technology to thermal spraying and welding process monitoring and control are discussed.

  4. Study of the Photodegradation Process of Vitamin E Acetate by Optical Absorption, Fluorescence, and Thermal Lens Spectroscopy

    NASA Astrophysics Data System (ADS)

    Tiburcio-Moreno, J. A.; Marcelín-Jiménez, G.; Leanos-Castaneda, O. L.; Yanez-Limon, J. M.; Alvarado-Gil, J. J.

    2012-11-01

    The stability of vitamin E acetate exposed to ultraviolet (UV) light was studied using three spectroscopic methods. An ethanol solution of vitamin E acetate was treated with either UVC light (254 nm) or UVA light (366 nm) during a period of 10 min followed by a study of UV-Vis optical absorption, then by fluorescence spectroscopy excitation by UV radiation at either 290 nm or 368 nm and, finally the solution was studied by thermal lens spectroscopy. Immediately, the same solution of vitamin E acetate was subjected to the UV irradiation process until completion of six periods of irradiation and measurements. UVC light treatment induced the appearance of a broad absorption band in the range of 310 nm to 440 nm with maximum absorbance at 368 nm, which progressively grew as the time of the exposure to UVC light increases. In contrast, UVA light treatment did not affect the absorption spectra of vitamin E acetate. Fluorescence spectra of the vitamin E acetate (without UV light treatment) showed no fluorescence when excited with 368 nm while exciting with 290 nm, an intense and broad emission band (300 nm to 440 nm) with a maximum at 340 nm appeared. When vitamin E acetate was treated with UVC light, this emission band progressively decreased as the time of the UVC light irradiation grew. No signal from UV-untreated vitamin E acetate could be detected by the thermal lens method. Interestingly, as the time of the UVC light treatment increased, the thermal lens signal progressively grew. Additional experiments performed to monitor the time evolution of the process during continuous UVC treatment of the vitamin E acetate using thermal lens spectroscopy exhibited a progressive increase of the thermal lens signal reaching a plateau at about 8000 s. This study shows that the vitamin E acetate is stable when it is irradiated with UVA light, while the irradiation with UVC light induces the formation of photodegradation products. Interestingly, this photodegradation process using

  5. Thermally Activated Site Exchange and Quantum Exchange Coupling Processes in Unsymmetrical Trihydride Osmium Compounds.

    PubMed

    Castillo, Amaya; Barea, Guada; Esteruelas, Miguel A.; Lahoz, Fernando J.; LLedós, Agustí; Maseras, Feliu; Modrego, Javier; Oñate, Enrique; Oro, Luis A.; Ruiz, Natividad; Sola, Eduardo

    1999-04-19

    Reaction of the hexahydride complex OsH(6)(P(i)Pr(3))(2) (1) with pyridine-2-thiol leads to the trihydride derivative OsH(3){kappa-N,kappa-S-(2-Spy)}(P(i)Pr(3))(2) (2). The structure of 2 has been determined by X-ray diffraction. The geometry around the osmium atom can be described as a distorted pentagonal bipyramid with the phosphine ligands occupying axial positions. The equatorial plane contains the pyridine-2-thiolato group, attached through a bite angle of 65.7(1) degrees, and the three hydride ligands. The theoretical structure determination of the model complex OsH(3){kappa-N,kappa-S-(2-Spy)}(PH(3))(2) (2a) reveals that the hydride ligands form a triangle with sides of 1.623, 1.714, and 2.873 Å, respectively. A topological analysis of the electron density of 2a indicates that there is no significant electron density connecting the hydrogen atoms of the OsH(3) unit. In solution, the hydride ligands of 2 undergo two different thermally activated site exchange processes, which involve the central hydride with each hydride ligand situated close to the donor atoms of the chelate group. The activation barriers of both processes are similar. Theoretical calculations suggest that the transition states have a cis-hydride-dihydrogen nature. In addition to the thermally activated exchange processes, complex 2 shows quantum exchange coupling between the central hydride and the one situated close to the sulfur atom of the pyridine-2-thiolato group. The reactions of 1 with L-valine and 2-hydroxypyridine afford OsH(3){kappa-N,kappa-O-OC(O)CH[CH(CH(3))(2)]NH(2)}(P(i)Pr(3))(2) (3) and OsH(3){kappa-N,kappa-O-(2-Opy)}(P(i)Pr(3))(2) (4) respectively, which according to their spectroscopic data have a similar structure to that of 2. In solution, the hydride ligands of 3 and 4 also undergo two different thermally activated site exchange processes. However, they do not show quantum exchange coupling. The tetranuclear complexes [(P(i)Pr(3))(2)H(3)Os(&mgr;-biim)M(TFB)](2) [M = Rh

  6. Relevance of electron spin dissipative processes to dynamic nuclear polarization via thermal mixing.

    PubMed

    Serra, Sonia Colombo; Filibian, Marta; Carretta, Pietro; Rosso, Alberto; Tedoldi, Fabio

    2014-01-14

    The available theoretical approaches aiming at describing Dynamic Nuclear spin Polarization (DNP) in solutions containing molecules of biomedical interest and paramagnetic centers are not able to model the behaviour observed upon varying the concentration of trityl radicals or the polarization enhancement caused by moderate addition of gadolinium complexes. In this manuscript, we first show experimentally that the nuclear steady state polarization reached in solutions of pyruvic acid with 15 mM trityl radicals is substantially independent on the average internuclear distance. This evidences a leading role of electron (over nuclear) spin relaxation processes in determining the ultimate performances of DNP. Accordingly, we have devised a variant of the Thermal Mixing model for inhomogenously broadened electron resonance lines which includes a relaxation term describing the exchange of magnetic anisotropy energy of the electron spin system with the lattice. Thanks to this additional term, the dependence of the nuclear polarization on the electron concentration can be properly accounted for. Moreover, the model predicts a strong increase of the final polarization upon shortening the electron spin-lattice relaxation time, providing a possible explanation for the effect of gadolinium doping.

  7. Thermal research of infrared sight signal processing circuit board under temperature shock environment

    NASA Astrophysics Data System (ADS)

    Gao, Youtang; Ding, Huang; Qiao, Jianliang; Xu, Yuan; Niu, Jun

    2015-10-01

    Thermal stability technology of signal processing circuit infrared sight is studied under temperature shock. Model parameters and geometry is configured for FPGA devices (EP1C20F400C8), solder material and PCB. Signal circuit boards of full array BGA distribution are simulated and analyzed by thermal shock and waveform through engineering finite element analysis software. Because solders of the whole model have strong stress along Y direction, initial stress constraints along Y direction are primarily considered when the partial model of single solder is imposed by thermal load. When absolute thermal loads stresses of diagonal nodes with maximum strains are separated from the whole model, interpolation is processed according to thermal loads circulation. Plastic strains and thermal stresses of nodes in both sides of partial model are obtained. The analysis results indicate that with thermal load circulation, maximum forces of each circulation along Y direction are increasingly enlarged and with the accumulation of plastic strains of danger point, the composition will become invalid in the end.

  8. Influence of nanographene platelets (NGP) incorporation on Fe3O4 nanoparticles as materials additives for enhancement thermal properties stearic acid

    NASA Astrophysics Data System (ADS)

    Nuryadin, M. K.; Andiarto, R.; Taufik, A.; Saleh, R.

    2016-11-01

    In this work, Fe3O4 nanoparticles, and Fe3O4/NGP composite were used as material additive for enhancement thermal properties of stearic acid (SA). The both material additive were synthesized using sol-gel method. Phase change material (PCM) composites SA-Fe3O4 and Sa-Fe3O4/NGP mixtures were made through the dispersion technique with three different weight % ratio of material additives into stearic acid: 1 wt.%, 3 wt.%, and 5 wt.%. X-Ray Diffractometer (XRD) and Fourier Transform Infrared (FTIR) spectroscopy were used to investigate the structural properties. Magnetic properties also measured by vibrating sample magnetometer (VSM) to see influence of NGP in PCM composites. Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA) were used in order to analyse the thermal properties of the samples. The results show an enhancement of the latent heat, thermal stability as well as specific heat by the presence of material additives in SA. Compare to SA- Fe3O4, SA-Fe3O4/NGP show better improvement in enhancement of thermal performance of SA. The improvement by about 41.2% in specific heat and 21.2% in latent heat.

  9. Thermal analyses of a materials processing furnace being developed for use with heat pipes

    NASA Technical Reports Server (NTRS)

    Mcanally, J. V.; Robertson, S. J.

    1979-01-01

    A special materials processing furnace is being developed for the forthcoming Spacelab missions to study the solidification under closely controlled conditions of various sample materials in the absence of gravity. The samples are to be rod shaped and subjected to both heating and cooling simultaneously. The thermal model is based on a developed Thermal Analyzer computer program. The model was developed to be very general to enable the simulation of variations in the furnace design and, hence, serve as an aid in finalizing the design. The thermal model is described and a user's guide given. Some preliminary results obtained in testing the model are also given.

  10. Purification process of natural graphite as anode for Li-ion batteries: chemical versus thermal

    NASA Astrophysics Data System (ADS)

    Zaghib, K.; Song, X.; Guerfi, A.; Rioux, R.; Kinoshita, K.

    The intercalation of Li ions in natural graphite that was purified by chemical and thermal processes was investigated. A new chemical process was developed that involved a mixed aqueous solution containing 30% H 2SO 4 and 30% NH xF y heated to 90 °C. The results of this process are compared to those obtained by heating the natural graphite from 1500 to 2400 °C in an inert environment (thermal process). The first-cycle coulombic efficiency of the purified natural graphite obtained by the chemical process is 91 and 84% after the thermal process at 2400 °C. Grinding the natural graphite before or after purification had no significant effect on electrochemical performance at low currents. However, grinding to a very small particle size before purification permitted optimization of the size distribution of the particles, which gives rise to a more homogenous electrode. The impurities in the graphite play a role as microabrasion agents during grinding which enhances its hardness and improves its mechanical properties. Grinding also modifies the particle morphology from a 2- to a 3-D structure (similar in shape to a potato). This potato-shaped natural graphite shows high reversible capacity at high current densities (about 90% at 1 C rate). Our analysis suggests that thermal processing is considerably more expensive than the chemical process to obtain purified natural graphite.

  11. DEMONSTRATION BULLETIN: IN-SITU THERMAL OXIDATION PROCESS - HRUBETZ ENVIRONMENTAL SERVICES

    EPA Science Inventory

    The HRUBOUT process is a thermal, treatment process designed to remove VOCs and semi-VOCs from contaminated soils. Heated air is injected into the soil below the contamination zone, evaporating soil moisture and removing volatile and semivolatile hydrocarbons. As the water evapor...

  12. A New Fabrication Process for Thin-Film Multijunction Thermal Converters

    SciTech Connect

    WUNSCH,THOMAS F.; KINARD,J.R.; MANGINELL,RONALD P.; SOLOMON JR.,OTIS M.; LIPE,T.E.; JUNGLING,KENNETH CORNEAL

    2000-12-08

    Advanced thin film processing and packaging technologies are employed in the fabrication of new planar thin-film multifunction thermal converters. The processing, packaging, and design features build on experience gained from prior NIST demonstrations of thin-film converters and are optimized for improved sensitivity, bandwidth, manufacturability, and reliability.

  13. Formation risk of toxic and other unwanted compounds in pressure-assisted thermally processed foods.

    PubMed

    Bravo, K Segovia; Ramírez, R; Durst, R; Escobedo-Avellaneda, Z J; Welti-Chanes, J; Sanz, P D; Torres, J A

    2012-01-01

    Consumers demand, in addition to excellent eating quality, high standards of microbial and chemical safety in shelf-stable foods. This requires improving conventional processing technologies and developing new alternatives such as pressure-assisted thermal processing (PATP). Studies in PATP foods on the kinetics of chemical reactions at temperatures (approximately 100 to 120 °C) inactivating bacterial spores in low-acid foods are severely lacking. This review focuses on a specific chemical safety risk in PATP foods: models predicting if the activation volume value (V(a) ) of a chemical reaction is positive or negative, and indicating if the reaction rate constant will decrease or increase with pressure, respectively, are not available. Therefore, the pressure effect on reactions producing toxic compounds must be determined experimentally. A recent model solution study showed that acrylamide formation, a potential risk in PATP foods, is actually inhibited by pressure (that is, its V(a) value must be positive). This favorable finding was not predictable and still needs to be confirmed in food systems. Similar studies are required for other reactions producing toxic compounds including polycyclic aromatic hydrocarbons, heterocyclic amines, N-nitroso compounds, and hormone like-peptides. Studies on PATP inactivation of prions, and screening methods to detect the presence of other toxicity risks of PATP foods, are also reviewed.

  14. Development of magnetodielectric materials to be used in additive manufacturing processes for high-frequency applications

    NASA Astrophysics Data System (ADS)

    Parsons, Paul Emerson, II

    Electrical devices for very-high frequency (VHF, 0.03 -- 0.3 GHz) and ultra-high frequency (UHF, 0.3 -- 3.0 GHz) are commonly used for communications. However, the wavelengths, lambda, of these frequency bands correspond to lengths between 10 and 0.1 m, resulting in prohibitively large devices. Materials with an index of refraction, n, greater than 1 can be used to effectively shrink these devices by a factor of 1/ n. In this thesis, magnetodielectric materials (MDM), where n ≥1, have been made to be used in additive manufacturing processes with strict particle size requirements and were developed using various methods, such as polyol reduction and conventional ceramic solid state processing. These materials were characterized using x-ray diffraction (XRD), scanning and transmission electron microscopy (SEM and TEM), vibrating sample magnetometry (VSM), to determine their crystalline, physical, and direct current (DC) magnetization properties. The techniques used to synthesize the MDM yielded particles that were chemically similar, but had drastically different physical properties which heavily influences their high-frequency electromagnetic properties. These materials were then uniformly dispersed into a non-conducting medium, such as a low-electrical loss polymer or resin, and formed into composite samples with variable volumetric loading. These composite samples were measured using several techniques to characterize the frequency-dependent electromagnetic (EM) properties, such as relative permeability, relative permittivity, and their respective losses. Finite element method (FEM) simulations were performed using these MDM-composites to design a spiral antenna to be used at approximately 585 MHz.

  15. Pectin fraction interconversions: Insight into understanding texture evolution of thermally processed carrots.

    PubMed

    Sila, Daniel N; Doungla, Eugenie; Smout, Chantal; Van Loey, Ann; Hendrickx, Marc

    2006-11-01

    In situ changes in pectin fractions for thermally processed carrots were related to textural changes. The texture of pretreated and subsequently thermally processed carrot disks was determined. Alcohol insoluble residue (AIR) was extracted from the pretreated and thermally processed tissues. The AIR was characterized in terms of the degree of methylation (DM) and changes in pectin fractions. Distinct differences in texture and DM were observed during thermal processing. Pretreatment conditions that induced a significant decrease in DM showed better textures. Demethoxylation caused interconversion of pectin fractions, water soluble pectin (WSP) changing into water insoluble pectin [chelator (CSP) and alkali (NSP) soluble pectin]. This process was reversed during cooking accompanied by remarkable alterations in molecular weight (MW) distribution patterns. The WSP depicted polydisperse MW distribution patterns, strongly dependent on the pretreatment condition. Confirmatory results of interconversions of pectin fractions (WSP, NSP) were demonstrated by the MW distribution patterns and neutral sugar profiles. All thermal related transformations of pectin structural parameters were decelerated by lowering the DM.

  16. Elements for the modeling of the thermal process in heating furnaces for steel forming

    NASA Astrophysics Data System (ADS)

    Constantinescu, D.; Carlan, A. B.

    2017-02-01

    In the present paper, by “modelling of thermal process” will be understood the thermal techniques modelling, applied to the heating of steel billets in a large scale, in view of processing by forming. These technologies are correlated with the particularities of the thermal aggregates, having as main objective the reducing of energy consumptions and the optimizing of the aggregate design. When heating the steel billets in view of processing by forming, the duration and the quality of heating are influenced by the modality that the billets are receiving the thermal flow. The reception of the thermal flow depends on the heated surface exposed to the thermal radiation in compliance with their position on the hearth of the heating aggregate. The present paper intends to establish some parameters in view of optimizing the heating process. A basic point of the work is also the determination of some components of a mathematical model for the proposed heating technology. The authors have in view the complexity of the technical evolutions of the furnaces.

  17. Thermal Processing of Solids though the Short Circuit Instability

    NASA Astrophysics Data System (ADS)

    McNally, C. P.; Hubbard, A.; Mac Low, M.-M.; Ebel, D. S.; D'Alessio, P.

    2013-07-01

    The turbulent magnetohydrodynamic flow in the inner regions of a protoplanetary disk forms thin current sheets. These sheets are sites of magnetic reconnection and dissipate the magnetic fields amplified by the disk dynamo. In our own solar system, meteorites record a history of intermittent heating events: meteoritic chondrules were formed in the early Solar System by brief heating of silicate dust to melting temperatures. We suggest that our recently described short-circuit instability concentrates the heating in current sheets enough heat precursor grains for chondrules and other high-temperature minerals. By including the effects of radiative cooling, taking into account the extremely sharp temperature dependency of the opacity, we find two classes of short-circuit event with peak temperatures of ~1600K and ~2100K, set by the dust destruction temperature and the saturation of potassium ionization. The volume-filling nature of turbulent magnetic reconnection is compatible with constraints from formation of high temperature minerals: continuous processing over millions of years in the early solar system, the occurrence of igneous rims, compound chondrules, chondrule-matrix complementarity, and chondrule-chondrule complementarity. The same short-circuit mechanism may perform high-temperature mineral processing continuously in protoplanetary disks, producing not just chondrules but also crystalline silicates and CAIs. As the mechanism is most efficient at the lowest temperatures where the disk is magnetically active, the inner edge of a dead zone is a particularly important region for short-circuit heating events. As the edge of the dead zone moves, both secularly and during outbursts (such as FU Ori), large regions of the inner disk may experience short-circuit heating events.

  18. Simulation of Powder Layer Deposition in Additive Manufacturing Processes Using the Discrete Element Method

    SciTech Connect

    Herbold, E. B.; Walton, O.; Homel, M. A.

    2015-10-26

    This document serves as a final report to a small effort where several improvements were added to a LLNL code GEODYN-­L to develop Discrete Element Method (DEM) algorithms coupled to Lagrangian Finite Element (FE) solvers to investigate powder-­bed formation problems for additive manufacturing. The results from these simulations will be assessed for inclusion as the initial conditions for Direct Metal Laser Sintering (DMLS) simulations performed with ALE3D. The algorithms were written and performed on parallel computing platforms at LLNL. The total funding level was 3-­4 weeks of an FTE split amongst two staff scientists and one post-­doc. The DEM simulations emulated, as much as was feasible, the physical process of depositing a new layer of powder over a bed of existing powder. The DEM simulations utilized truncated size distributions spanning realistic size ranges with a size distribution profile consistent with realistic sample set. A minimum simulation sample size on the order of 40-­particles square by 10-­particles deep was utilized in these scoping studies in order to evaluate the potential effects of size segregation variation with distance displaced in front of a screed blade. A reasonable method for evaluating the problem was developed and validated. Several simulations were performed to show the viability of the approach. Future investigations will focus on running various simulations investigating powder particle sizing and screen geometries.

  19. Oxidation resistance, thermal conductivity, and spectral emittance of fully dense zirconium diboride with silicon carbide and tantalum diboride additives

    NASA Astrophysics Data System (ADS)

    Van Laningham, Gregg Thomas

    Zirconium diboride (ZrB2) is a ceramic material possessing ultra-high melting temperatures. As such, this compound could be useful in the construction of thermal protection systems for aerospace applications. This work addresses a primary shortcoming of this material, namely its propensity to destructively oxidize at high temperatures, as well as secondary issues concerning its heat transport properties. To characterize and improve oxidation properties, thermogravimetric studies were performed using a specially constructed experimental setup. ZrB 2-SiC two-phase ceramic composites were isothermally oxidized for ~90 min in flowing air in the range 1500-1900°C. Specimens with 30 mol% SiC formed distinctive reaction product layers which were highly protective; 28 mol% SiC - 6 mol% TaB2 performed similarly. At higher temperatures, specimens containing lower amounts of SiC were shown to be non-protective, whereas specimens containing greater amounts of SiC produced unstable oxide layers due to gas evolution. Oxide coating thicknesses calculated from weight loss data were consistent with those measured from SEM micrographs. In order to characterize one aspect of the materials' heat transport properties, the thermal diffusivities of ZrB2-SiC composites were measured using the laser flash technique. These were converted to thermal conductivities using temperature dependent specific heat and density data; thermal conductivity decreased with increasing temperature over the range 25-2000°C. The composition with the highest SiC content showed the highest thermal conductivity at room temperature, but the lowest at temperatures in excess of ~400°C, because of the greater temperature sensitivity of the thermal conductivity of the SiC phase, as compared to more electrically-conductive ZrB2. Subsequent finite difference calculations were good predictors of multi-phase thermal conductvities for the compositions examined. The thermal conductivities of pure ZrB2 as a function of

  20. Influence of thermal processing on the volatile constituents of muskmelon puree.

    PubMed

    Priyanka, D; Sindhoora, S; Vijayanand, P; Kulkarni, S G; Nagarajan, S

    2015-05-01

    Muskmelon (Cucumis melo L) is an important tropical fruit cultivated widely in different parts of India. Fresh muskmelon has a delicate but characteristic flavor rendering the fruit with highly acceptable flavor. Processing and preservation of muskmelon puree requires thermal processing, which affects the volatile constituents. It is imperative to understand the flavor changes during thermal processing which would affect the quality of the processed and packed muskmelon puree. Muskmelon puree was subjected to different methods of thermal processing viz., heating, canning and packing in retort pouches and the volatile constituents were analyzed. Gas chromatography-mass spectrometry (GC-MS) indicated the presence of more than 49 volatile components in the muskmelon puree samples. Major volatile components identified using GC-MS analysis showed the presence of esters (27.29 %), aldehydes (18.57 %), Heterocyclic compounds (16.63 %), aliphatic alcohols (11.72 %), phenolic compounds (6.03 %) and sesquiterpenes (0.25 %) in the fresh samples. Aldehydes decreased and ester content increased in thermally processed muskmelon puree packed in cans and retort pouches. Aliphatic alcohols, Heterocyclic compounds and phenolic compounds decreased in puree processed in tin containers and retort pouches.

  1. Effect of TeO2 addition on thermal stabilities and 2.7 μm emission properties of fluoroaluminate-tellurite glass

    NASA Astrophysics Data System (ADS)

    Wang, Fengchao; Tian, Ying; Jing, Xufeng; Cai, Muzhi; Zhang, Junjie; Xu, Shiqing

    2015-11-01

    2.7 μm Emission from Er3+ doped fluoroaluminate-tellurite glass is reported. The thermal stability, glass-forming ability, and crystallization kinetics of the fluoroaluminate-tellurite glass with different TeO2 contents are investigated. FTIR spectra and Raman spectra are measured, at the same time Judd-Ofelt intensity parameters are computed to estimate the structural changes due to the addition of TeO2. The 2.7 μm emission characteristics and energy transfer process upon excitation of a conventional 980 nm LD are studied. Based on the absorption spectra, the Judd-Ofelt parameters and radiative properties are calculated and compared with those of other glass hosts. The prepared glass possesses high predicted spontaneous transition probability and large calculated emission cross section. Besides, the energy transfer microscopic parameter of 4I11/2 level and 4I13/2 level was quantitatively analyzed. Hence, these results indicate that this Er3+ doped fluoroaluminate-tellurite glass has potential applications in 2.7 μm laser.

  2. The importance of heat evolution during the overcharge process and the protection mechanism of electrolyte additives for prismatic lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Shiun; Hu, Chi-Chang; Li, Yuan-Yao

    In this work, the rate of heat generation in the overcharge period for 103450 prismatic lithium ion batteries (LIBs) of the LiCoO 2-graphite jellyroll type with a basic electrolyte consisting of 1 M LiPF 6-PC/EC/EMC (1/3/5 in weight ratio) has been found to be more important than the gas evolution which was traditionally considered as the main reason in the overcharge protection mechanism. The cell voltage, charge current, and skin temperature were monitored during the charge process. For a single battery or batteries in parallel, LIBs without any additives is an acceptable design if the cell voltage is not charged above 4.55 V under the common charge program. The rate of heat generation from the polymerization of 3 wt% cyclohexyl benzene (CHB) is high enough to cause the explosion or thermal runaway of a battery, which is not found for an LIB containing 2 wt% CHB + 1 wt% tert-amyl benzene (TAB). In the 12 V overcharge test at 1C, the thermal fuse was broken by the high skin temperature (ca. 80 °C) due to the polymerization of 3 wt% CHB, which was also the case for LIBs containing 2 wt% CHB + 1 wt% TAB. The disconnection of the thermal fuse, however, did not interrupt the thermal runaway of LIBs without any additives because the battery voltage was too high (ca. 4.9 V). The influence of specific surface area of active materials in the anode on the polymerization kinetics of additives has to be carefully considered in order to add correct amount of overcharge protection agents.

  3. Automated Thermal Image Processing for Detection and Classification of Birds and Bats - FY2012 Annual Report

    SciTech Connect

    Duberstein, Corey A.; Matzner, Shari; Cullinan, Valerie I.; Virden, Daniel J.; Myers, Joshua R.; Maxwell, Adam R.

    2012-09-01

    Surveying wildlife at risk from offshore wind energy development is difficult and expensive. Infrared video can be used to record birds and bats that pass through the camera view, but it is also time consuming and expensive to review video and determine what was recorded. We proposed to conduct algorithm and software development to identify and to differentiate thermally detected targets of interest that would allow automated processing of thermal image data to enumerate birds, bats, and insects. During FY2012 we developed computer code within MATLAB to identify objects recorded in video and extract attribute information that describes the objects recorded. We tested the efficiency of track identification using observer-based counts of tracks within segments of sample video. We examined object attributes, modeled the effects of random variability on attributes, and produced data smoothing techniques to limit random variation within attribute data. We also began drafting and testing methodology to identify objects recorded on video. We also recorded approximately 10 hours of infrared video of various marine birds, passerine birds, and bats near the Pacific Northwest National Laboratory (PNNL) Marine Sciences Laboratory (MSL) at Sequim, Washington. A total of 6 hours of bird video was captured overlooking Sequim Bay over a series of weeks. An additional 2 hours of video of birds was also captured during two weeks overlooking Dungeness Bay within the Strait of Juan de Fuca. Bats and passerine birds (swallows) were also recorded at dusk on the MSL campus during nine evenings. An observer noted the identity of objects viewed through the camera concurrently with recording. These video files will provide the information necessary to produce and test software developed during FY2013. The annotation will also form the basis for creation of a method to reliably identify recorded objects.

  4. Numerical investigation into thermal effects of pre-cooling zone in vitrification-based cryopreservation process.

    PubMed

    Tsai, Hsun-Heng; Tsai, Chien-Hsiung; Wu, Wei-Te; Chen, Fu-Zen; Chiang, Pei-Ju

    2015-02-01

    Most studies on ultra-fast cryopreservation assume an immediate placement of the cryopreservation tube in the liquid nitrogen tank. However, in practice, before the tube is placed into the liquid nitrogen, it passes through a space containing gaseous nitrogen (pre-cooling zone) formed via the evaporation of the bulk liquid nitrogen. Comparing with ultra-fast cryopreservation, the cooling rate is insufficiently high during the falling transition to vitrify the liquid. As the tube passes through this region, its temperature may fall to the temperature required for the formation of ice crystals, and thus cell damage may occur. Consequently, in optimizing the cryopreservation process, the effects of this transition region should be properly understood. Accordingly, the present study utilizes a thermal model to investigate the temperature variation in the tube as it falls through the pre-cooling region. The simulation results show that the cooling rate within the tube increases with an increasing tube velocity. Furthermore, the results reveal that the cooling rate at the front end of the tube is higher than that at any other position of the tube. Thus, to prevent the formation of ice crystals, the material used to seal the front end of the tube should have a low thermal conductivity. In addition, a streamlined design of the front end of the tube is advised. Finally, the cooling rate within the tube depends on the tube material as well as the falling speed. The height of the pre-cooling zone needs to be carefully designed based on the tube material and falling speed, thus the ice crystal formation can be prevented.

  5. The Influence of Thermal Conductivity of Die Material on the Efficiency of Hot-Stamping Process

    NASA Astrophysics Data System (ADS)

    Li, Shuang; Zhou, Luhai; Wu, Xiaochun; Zhang, Yun; Li, Junwan

    2016-11-01

    To improve the production efficiency of the hot-stamping process from the perspective of the die materials, a numerical model of a B-pillar component was established to investigate the effects of the thermal conductivity of the die material on the cooling behavior, microstructure, and mechanical evolution of the formed component, as well as the temperature distribution of the die during the hot-stamping process. The results showed that the thermal conductivity of the die material has a more significant influence on the quenching stage than the forming stage. Under the specified simulation and boundary conditions, when the thermal conductivity of the die material improves by 76.23% at 25-300 °C, the maximum cooling rate of the component increases by 48.49% and consequently improves the quenching efficiency of the hot-stamping process by 31.82%. As the thermal conductivity of the die steel increases, the maximum temperature of the die decreases and its temperature uniformity improves. Moreover, to improve the efficiency of the hot-stamping process, steels that possess high thermal conductivity at low temperature ranges are favorable.

  6. Rapid thermal processing in the manufacturing technology of contacts to InP-based photonic devices

    NASA Astrophysics Data System (ADS)

    Katz, Avishay

    1991-04-01

    Rapid thermal alloying and sintering of metal ohmic contacts such as AuBe PtTFi and W to InP-based materials is shown to perform with better electrical properties than the same contacts heated by means of conventional furnace. The metalsemiconductor interfacial reactions induced by the rapid thermal processing were much shallower than those formed during the conventional heating cycle at the same temperature however with a negligible influence on the overall stresses developed in the film. These results demonstrate the superiority of the rapid thermal processing over the conventional furnace heating in sintering the metal electrical contacts and its potential while integrated into the overall manufacturing process sequence of the InP based photonic devices.

  7. Effect of thermal processing practices on the properties of superplastic Al-Li alloys. Final report

    SciTech Connect

    Hales, S.J.; Lippard, H.E.

    1993-09-01

    The effect of thermal processing on the mechanical properties of superplastically formed structural components fabricated from three aluminum-lithium alloys was evaluated. The starting materials consisted of 8090, 2090, and X2095 (Weldalite(TM) 049), in the form of commercial-grade superplastic sheet. The experimental test matrix was designed to assess the impact on mechanical properties of eliminating solution heat treatment and/or cold water quenching from post-forming thermal processing. The extensive hardness and tensile property data compiled are presented as a function of aging temperature, superplastic strain and temper/quench rate for each alloy. The tensile properties of the materials following superplastic forming in two T5-type tempers are compared with the baseline T6 temper. The implications for simplifying thermal processing without degradation in properties are discussed on the basis of the results.

  8. Effect of thermal processing practices on the properties of superplastic Al-Li alloys

    NASA Technical Reports Server (NTRS)

    Hales, Stephen J.; Lippard, Henry E.

    1993-01-01

    The effect of thermal processing on the mechanical properties of superplastically formed structural components fabricated from three aluminum-lithium alloys was evaluated. The starting materials consisted of 8090, 2090, and X2095 (Weldalite(TM) 049), in the form of commercial-grade superplastic sheet. The experimental test matrix was designed to assess the impact on mechanical properties of eliminating solution heat treatment and/or cold water quenching from post-forming thermal processing. The extensive hardness and tensile property data compiled are presented as a function of aging temperature, superplastic strain and temper/quench rate for each alloy. The tensile properties of the materials following superplastic forming in two T5-type tempers are compared with the baseline T6 temper. The implications for simplifying thermal processing without degradation in properties are discussed on the basis of the results.

  9. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    1998-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  10. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

    1998-07-21

    A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

  11. Sludge thermal oxidation processes: mineral recycling, energy impact, and greenhouse effect gases release.

    PubMed

    Guibelin, E

    2004-01-01

    Different treatment routes have been studied for a mixed sludge: the conventional agricultural use is compared with the thermal oxidation processes, including incineration (in gaseous phase) and wet air oxidation (in liquid phase). The interest of a sludge digestion prior to the final treatment has been also considered according to the two major criteria, which are the fossil energy utilisation and the greenhouse effect gases (CO2, CH4, N2O) release. Thermal energy has to be recovered on thermal processes to make these processes environmentally friendly, otherwise their main interest is to extract or destroy micropollutants and pathogens from the carbon cycle. In case of continuous energy recovery, incineration can produce more energy than it consumes. Digestion is especially interesting for agriculture: according to these two schemes, the energy final balance can also be in excess. As to wet air oxidation, it is probably one of the best ways to minimize greenhouse effect gases emission.

  12. Thermal Pasteurization of Vegetables: Critical Factors for Process Design and Effects on Quality.

    PubMed

    Peng, Jing; Tang, Juming; Barrett, Diane M; Sablani, Shyam S; Anderson, Nathan; Powers, Joseph R

    2015-11-03

    Increasing consumer desire for high quality ready-to-eat foods makes thermal pasteurization important to both food producers and researchers. To be in compliance with the Food Safety Modernization Act (FSMA), food companies seek clear regulatory and scientific guidelines to ensure that their products are safe. Clearly understanding the regulations for chilled or frozen foods is of fundamental importance to the design of thermal pasteurization processes for vegetables that meet food safety requirements. This paper provides an overview of the current regulations and guidelines for pasteurization in the U.S. and in Europe for control of bacterial pathogens. Poorly understood viral pathogens, in terms of their survival in thermal treatments, are an increasing concern for both food safety regulators and scientists. New data on heat resistance of viruses in different foods are summarized. Vegetables are sensitive to thermal degradation. A review of thermal kinetics of inactivation of quality-related enzymes in vegetables and the effects of thermal pasteurization on vegetable quality are presented. The review also discusses shelf-life of thermally pasteurized vegetables.

  13. Mechanical, thermal and morphological characterization of polycarbonate/oxidized carbon nanofiber composites produced with a lean 2-step manufacturing process.

    PubMed

    Lively, Brooks; Kumar, Sandeep; Tian, Liu; Li, Bin; Zhong, Wei-Hong

    2011-05-01

    In this study we report the advantages of a 2-step method that incorporates an additional process pre-conditioning step for rapid and precise blending of the constituents prior to the commonly used melt compounding method for preparing polycarbonate/oxidized carbon nanofiber composites. This additional step (equivalent to a manufacturing cell) involves the formation of a highly concentrated solid nano-nectar of polycarbonate/carbon nanofiber composite using a solution mixing process followed by melt mixing with pure polycarbonate. This combined method yields excellent dispersion and improved mechanical and thermal properties as compared to the 1-step melt mixing method. The test results indicated that inclusion of carbon nanofibers into composites via the 2-step method resulted in dramatically reduced ( 48% lower) coefficient of thermal expansion compared to that of pure polycarbonate and 30% lower than that from the 1-step processing, at the same loading of 1.0 wt%. Improvements were also found in dynamic mechanical analysis and flexural mechanical properties. The 2-step approach is more precise and leads to better dispersion, higher quality, consistency, and improved performance in critical application areas. It is also consistent with Lean Manufacturing principles in which manufacturing cells are linked together using less of the key resources and creates a smoother production flow. Therefore, this 2-step process can be more attractive for industry.

  14. Effect of thermal processing on astaxanthin and astaxanthin esters in pacific white shrimp Litopenaeus vannamei.

    PubMed

    Yang, Shu; Zhou, Qingxin; Yang, Lu; Xue, Yong; Xu, Jie; Xue, Changhu

    2015-01-01

    The red color of processed shrimp, one of the most attractive attributes and an important criterion for consumers, is often limited by thermal processing (microwaving, boiling and frying), due to astaxanthin degradation. The effect of thermal processing on astaxanthin in Pacific white shrimp (Litopenaeus vannamei) were investigated. A High-performance liquid chromatographic - atmospheric pressure chemical ionization mass spectrometry (LC-(APCI)-MS/MS) method was used to identify and quantify all-trans- and cis-isomers of astaxanthin, and molecular species of astaxanthin esters in fresh and thermal processed shrimps. Total astaxanthin loss ranged from 7.99% to 52.01% in first 3 min under three thermal processing. All-trans-astaxanthin was most affected, with a reduction from 32.81 to 8.72 μg kg(-1), while 13-cis-astxanthin had a rise (from 2.38 to 4.58 μg kg(-1)). Esterified astaxanthin was shown to hydrolyze and degrade, furthermore astaxanthin diesters had a better thermostability compare to astaxanthin monoesters. Astaxanthin monoesters with eicosapntemacnioc acid (EPA, C20:5) and docosahexaenoic acid (DHA, C22:6), had a lower thermal stability than those with saturated fatty acids, however, it was the opposite of astaxanthin diesters. The findings suggested that the method of thermal processing should be carefully used in the manufacturing and domestic cooking of shrimps. The results also could be useful in calculating the dietary intake of astaxanthin and in assessing astaxanthin profiles and contents of shrimp containing products.

  15. Process to improve boiler operation by supplemental firing with thermally beneficiated low rank coal

    DOEpatents

    Sheldon, Ray W.

    2001-01-01

    The invention described is a process for improving the performance of a commercial coal or lignite fired boiler system by supplementing its normal coal supply with a controlled quantity of thermally beneficiated low rank coal, (TBLRC). This supplemental TBLRC can be delivered either to the solid fuel mill (pulverizer) or directly to the coal burner feed pipe. Specific benefits are supplied based on knowledge of equipment types that may be employed on a commercial scale to complete the process. The thermally beneficiated low rank coal can be delivered along with regular coal or intermittently with regular coal as the needs require.

  16. THERMODYNAMIC CONSIDERATIONS FOR THERMAL WATER SPLITTING PROCESSES AND HIGH TEMPERATURE ELECTROLYSIS

    SciTech Connect

    J. E. O'Brien

    2008-11-01

    A general thermodynamic analysis of hydrogen production based on thermal water splitting processes is presented. Results of the analysis show that the overall efficiency of any thermal water splitting process operating between two temperature limits is proportional to the Carnot efficiency. Implications of thermodynamic efficiency limits and the impacts of loss mechanisms and operating conditions are discussed as they pertain specifically to hydrogen production based on high-temperature electrolysis. Overall system performance predictions are also presented for high-temperature electrolysis plants powered by three different advanced nuclear reactor types, over their respective operating temperature ranges.

  17. Influences of different thermal processings in milk, bovine meat and frog protein structure.

    PubMed

    Coura Oliveira, Tatiana; Lopes Lima, Samuel; Bressan, Josefina

    2013-01-01

    Several studies have associated the digestibility of proteins to its imunogenic potential. Though, it was objectified to evaluate the impact of the thermal processing with high and low temperatures on the proteins structure of three types of foods, by means of the digestibility in vitro and electroforesis en gel de poliacrilamida. The pasteurize was observed in such a way, firing 95 ºC during 15 minutes, how much freeze dried causes qualitative and quantitative modifications of constituent proteins of the food. The most sensible proteins to the increasing thermal processing order were beef, frog meat, and the last, cow milk.

  18. Effect of addition of thermally modified cowpea protein on sensory acceptability and textural properties of wheat bread and sponge cake.

    PubMed

    Campbell, Lydia; Euston, Stephen R; Ahmed, Mohamed A

    2016-03-01

    This paper investigates the sensory acceptability and textural properties of leavened wheat bread and sponge cake fortified with cow protein isolates that had been denatured and glycated by thermal treatment. Defatted cowpea flour was prepared from cow pea beans and the protein isolate was prepared (CPI) and thermally denatured (DCPI). To prepare glycated cowpea protein isolate (GCPI) the cowpea flour slurry was heat treated before isolation of the protein. CPI was more susceptible to thermal denaturation than GCPI as determined by turbidity and sulphydryl groups resulting in greater loss of solubility. This is attributed to the higher glycation degree and higher carbohydrate content of GCPI as demonstrated by glycoprotein staining of SDS PAGE gels. Water absorption of bread dough was significantly enhanced by DCPI and to a larger extent GCPI compared to the control, resulting in softer texture. CPI resulted in significantly increased crumb hardness in baked bread than the control whereas DCPI or GCPI resulted in significantly softer crumb. Bread fortified with 4% DCPI or GCPI was similar to control as regards sensory and textural properties whereas 4% CPI was significantly different, limiting its inclusion level to 2%. There was a trend for higher sensory acceptability scores for GCPI containing bread compared DCPI. Whole egg was replaced by 20% by GCPI (3.5%) in sponge cake without affecting the sensory acceptability, whereas CPI and DCPI supplemented cakes were significantly different than the control.

  19. Simulating the effects of bake process parameters on resist thermal reflow

    NASA Astrophysics Data System (ADS)

    Lee, Jae-Won; Feng, Zhaohua; Engelstad, Roxann L.; Lovell, Edward G.

    2004-12-01

    Producing smaller feature sizes by extending current and near-term lithographic printing tools is a cost-effective strategy for high-volume production of integrated circuits. The hardbake process, as an annealing step to strengthen resist structures, includes a desirable thermal reflow that can facilitate this objective. Thermal reflow of polymer-based resists is a phase-dependent phenomenon in which a polymeric material with recyclable / reversible thermal characteristics experiences dimensional changes through relaxation during thermal cycling at hardbake. Unlike polymer melts, resist reflow is accompanied by a continuous change in the physical state of the resist over a specific temperature range, so it can be described on the basis of the relaxation modulus-temperature relation. Resist behavior during thermal transitions (e.g., glassy, leathery, rubbery plateau, etc.) can effectively be classified into either solid or viscous, depending on whether the resist material is below or above the characteristic glass transition temperature. In general, resist contact hole size can be significantly reduced by optimizing the principal factors driving resist reflow, i.e., temperature-dependent material properties, bake cycle parameters, contact-hole dimensions, and the type of contact array. Recognizable size reduction of the contact hole appears as the resist passes through the leathery state, and its maximum permanent deformation after thermal cycling completely depends on the resist material used. This research focuses on a bake profile of the resist described by the parameters in typical three-stage proximity contact wafer processing. Simulation programs were developed to characterize the primary thermal properties and process parameters affecting the bake profile, and to identify their relative effects on the resist contact-hole response.

  20. Thermal removal of mercury in spent powdered activated carbon from TOXECON process

    SciTech Connect

    Okwadha, G.D.O.; Li, J.; Ramme, B.; Kollakowsky, D.; Michaud, D.

    2009-10-15

    This research developed and demonstrated a technology to liberate Hg adsorbed onto powdered activated carbon (PAC) by the TOXECON process using pilot-scale high temperature air slide (HTAS) and bench-scale thermogravimetric analyzer (TGA). The HTAS removed 65, 83, and 92% of Hg captured with PAC when ran at 900{sup o}F, 1,000{sup o}F, and 1,200 {sup o}F, respectively, while the TGA removed 46 and 100% of Hg at 800 {sup o}F and 900{sup o}F, respectively. However, addition of CuO-Fe{sub 2}O{sub 3} mixture and CuCl catalysts enhanced Hg removal and PAC regeneration at lower temperatures. CuO-Fe{sub 2}O{sub 3} mixture performed better than CuCl in PAC regeneration. Scanning electron microscopy images and energy dispersive X-ray analysis show no change in PAC particle aggregation or chemical composition. Thermally treated sorbents had higher surface area and pore volume than the untreated samples indicating regeneration. The optimum temperature for PAC regeneration in the HTAS was 1,000{sup o}F. At this temperature, the regenerated sorbent had sufficient adsorption capacity similar to its virgin counterpart at 33.9% loss on ignition. Consequently, the regenerated PAC may be recycled back into the system by blending it with virgin PAC.

  1. Structural and Chemical Evolution of Methylammonium Lead Halide Perovskites during Thermal Processing from Solution

    SciTech Connect

    Nenon, David P.; Christians, Jeffrey A.; Wheeler, Lance M.; Blackburn, Jeffrey L.; Sanehira, Erin M.; Dou, Benjia; Olsen, Michele L.; Zhu, Kai; Berry, Joseph J.; Luther, Joseph M.

    2016-06-01

    Following the prominent success of CH3NH3PbI3 in photovoltaics and other optoelectronic applications, focus has been placed on better understanding perovskite crystallization from precursor and intermediate phases in order to facilitate improved crystallinity often desirable for advancing optoelectronic properties. Understanding of stability and degradation is also of critical importance as these materials seek commercial applications. In this study, we investigate the evolution of perovskites formed from targeted precursor chemistries by correlating in situ temperature-dependent X-ray diffraction, thermogravimetric analysis, and mass spectral analysis of the evolved species. This suite of analyses reveals important precursor composition-induced variations in the processes underpinning perovskite formation and degradation. The addition of Cl- leads to widely different precursor evolution and perovskite formation kinetics, and results in significant changes to the degradation mechanism, including suppression of crystalline PbI2 formation and modification of the thermal stability of the perovskite phase. This work highlights the role of perovskite precursor chemistry in both its formation and degradation.

  2. Investigation of the reactions of acrylamide during in vitro multistep enzymatic digestion of thermally processed foods.

    PubMed

    Hamzalıoğlu, Aytül; Gökmen, Vural

    2015-01-01

    This study investigated the fate of acrylamide in thermally processed foods after ingestion. An in vitro multistep enzymatic digestion system simulating gastric, duodenal and colon phases was used to understand the fate of acrylamide in bakery and fried potato products. Acrylamide levels gradually decreased through gastric, duodenal and colon phases during in vitro digestion of biscuits. At the end of digestion, acrylamide reduction was between 49.2% and 73.4% in biscuits. Binary model systems composed of acrylamide and amino acids were used to understand the mechanism of acrylamide reduction. High-resolution mass spectrometry analyses confirmed Michael addition of amino acids to acrylamide during digestion. In contrast to bakery products, acrylamide levels increased significantly during gastric digestion of fried potatoes. The Schiff base formed between reducing sugars and asparagine disappeared rapidly, whereas the acrylamide level increased during the gastric phase. This suggests that intermediates like the Schiff base that accumulate in potatoes during frying are potential precursors of acrylamide under gastric conditions.

  3. FREE RADICALS IN THERMALLY STERILIZED ACIDUM BORICUM AND OPTIMIZATION OF THIS PROCESS.

    PubMed

    Ramos, Paweł; Pilawa, Barbara

    2015-01-01

    Free radicals formation in the acidum boricum (AB) during thermal sterilization process was examined by an X-band (9.3 GHz) electron paramagnetic resonance (EPR) spectroscopy. Acidum boricum was sterilized according to the pharmacopea norms at temperatures 160°C (120 min), 170°C (60 min), and 180°C (30 min). Free radicals (~10(17) spin/g) were thermally formed in these drug. The free radicals system revealed complex character, and the asymmetrical EPR spectra were measured. Mainly oxygen free radicals exist in the tested heated AB. Slower spin-lattice relaxation processes exist in AB sterilized at 160, 170 and 180°C. AB may be sterilized at temperatures 160, 170 and 180°C. For AB thermal sterilization at temperature 170°C is recommended. Free radicals concentrations changes during storage of the examined AB, and probably interactions with oxygen molecules may be responsible for this effect.

  4. Multifunctional PLA-PHB/cellulose nanocrystal films: processing, structural and thermal properties.

    PubMed

    Arrieta, M P; Fortunati, E; Dominici, F; Rayón, E; López, J; Kenny, J M

    2014-07-17

    Cellulose nanocrystals (CNCs) synthesized from microcrystalline cellulose by acid hydrolysis were added into poly(lactic acid)-poly(hydroxybutyrate) (PLA-PHB) blends to improve the final properties of the multifunctional systems. CNC were also modified with a surfactant (CNCs) to increase the interfacial adhesion in the systems maintaining the thermal stability. Firstly, masterbatch pellets were obtained for each formulation to improve the dispersion of the cellulose structures in the PLA-PHB and then nanocomposite films were processed. The thermal stability as well as the morphological and structural properties of nanocomposites was investigated. While PHB increased the PLA crystallinity due to its nucleation effect, well dispersed CNC and CNCs not only increased the crystallinity but also improved the processability, the thermal stability and the interaction between both polymers especially in the case of the modified CNCs based PLA-PHB formulation. Likewise, CNCs were better dispersed in PLA-CNCs and PLA-PHB-CNCs, than CNC.

  5. Thermal Stability Testing of Fischer-Tropsch Fuel and Various Blends with Jet A, as Well as Aromatic Blend Additives

    NASA Technical Reports Server (NTRS)

    Klettlinger, J.; Rich, R.; Yen, C.; Surgenor, A.

    2011-01-01

    Fischer-Tropsch (F-T) jet fuel composition differs from petroleum-based, conventional commercial jet fuel because of differences in feedstock and production methodology. Fischer-Tropsch fuel typically has a lower aromatic and sulfur content and consists primarily of iso and normal parafins. The ASTM D3241 specification for Jet Fuel Thermal Oxidation Test (JFTOT) break point testing method was used to test the breakpoint of a baseline conventional Jet A, a commercial grade F-T jet fuel, and various blends of this F-T fuel in Jet A. The testing completed in this report was supported by the NASA Fundamental Aeronautics Subsonics Fixed Wing Project.

  6. Processing Methods Established To Fabricate Porous Oxide Ceramic Spheres for Thermal Barrier Coating Applications

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.

    2003-01-01

    As gas turbine technology advances, the demand for efficient engines and emission reduction requires a further increase in operating temperatures, but combustion temperatures are currently limited by the temperature capability of the engine components. The existing thermal barrier coating (TBC) technology does not provide sufficient thermal load reduction at a 3000 F (1649 C) operating condition. Advancement in thermal barrier coating technology is needed to meet this aggressive goal. One concept for improving thermal barrier coating effectiveness is to design coating systems that incorporate a layer that reflects or scatters photon radiation. This can be achieved by using porous structures. The refractive index mismatch between the solid and pore, the pore size, and the pore density can be engineered to efficiently scatter photon radiation. Under NASA s Ultra-Efficient Engine Technology (UEET) Program, processing methods to fabricate porous ceramic spheres suitable for scattering photon radiation at elevated temperatures have been established. A straightforward templating process was developed at the NASA Glenn Research Center that requires no special processing equipment. The template was used to define particle shape, particle size, and pore size. Spherical organic cation exchange resins were used as a structure-directing template. The cation exchange resins have dual template capabilities that can produce different pore architectures. This process can be used to fabricate both metal oxide and metal carbide spheres.

  7. A study of the process of nonisothermal decomposition of phenolformaldehyde polymers by differential thermal analysis

    SciTech Connect

    Petrova, O.M.; Fedoseev, S.D.; Komarova, T.V.

    1984-01-01

    A calculation has been made of the activation energy of the thermal decomposition of phenol-formaldehyde polymers. It has been established that for nonisothermal conditions the rate of performance of the process does not affect the effective activation energy calculated by means of Piloyan's equation.

  8. Interaction and reactivity of the components of a fat coal in the process of thermal degradation

    SciTech Connect

    Bronshtein, A.P.; Aksenov, L.N.; Bulashev, V.M.; Makarov, G.N.; Povalyaev, A.N.

    1983-01-01

    The results are given of an investigation of the mutual influence of the components of a fat coal and its plastic mass on the process of their thermal degradation. Features of their behavior on heating in the composition of the coal and autonomously are discussed. An interpretation of the effects detected is given.

  9. Carotenoid profile and retention in yellow-, purple- and red-fleshed potatoes after thermal processing.

    PubMed

    Kotíková, Zora; Šulc, Miloslav; Lachman, Jaromír; Pivec, Vladimír; Orsák, Matyáš; Hamouz, Karel

    2016-04-15

    This research aimed to investigate the effect of thermal processing on carotenoid profile, quantity and stability in 22 colour-fleshed potato cultivars grown in the Czech Republic. The total of nine carotenoids was analysed by HPLC using a C30 column and PDA detection. The total carotenoid content for all cultivars ranged from 1.44 to 40.13 μg/g DM. Yellow cultivars showed a much higher average total carotenoid content (26.22 μg/g DM) when compared to red/purple-fleshed potatoes (5.69 μg/g DM). Yellow cultivars were dominated by antheraxanthin, whereas neoxanthin was the main carotenoid in red/purple cultivars. Thermal processing significantly impacted all potato cultivars. Boiling decreased the total carotenoids by 92% compared to baking (88%). Lutein was the most stable carotenoid against thermal processing (decreased by 24-43%) followed by β-carotene (decreased by 78-83%); other carotenoids were degraded nearly completely. Increased formation of (Z)-isomers by thermal processing has not been confirmed.

  10. Cold plasma - a non-thermal processing technology to inactivate human pathogens on foods

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cold plasma is a novel non-thermal food processing technology, suitable for application to fresh and fresh-cut fruits and vegetables. Reductions of 3-5 logs have been achieved against human pathogens such as Salmonella and E. coli O157:H7 on fresh produce and against phytopathogens and spoilage orga...

  11. ECO LOGIC INTERNATIONAL GAS-PHASE CHEMICAL REDUCTION PROCESS - THE THERMAL DESORPTION UNIT - APPLICATIONS ANALYSIS REPORT

    EPA Science Inventory

    ELI ECO Logic International, Inc.'s Thermal Desorption Unit (TDU) is specifically designed for use with Eco Logic's Gas Phase Chemical Reduction Process. The technology uses an externally heated bath of molten tin in a hydrogen atmosphere to desorb hazardous organic compounds fro...

  12. Quantum superpositions and entanglement of thermal states at high temperatures and their applications to quantum-information processing

    SciTech Connect

    Jeong, Hyunseok; Ralph, Timothy C.

    2007-10-15

    We study characteristics of superpositions and entanglement of thermal states at high temperatures and discuss their applications to quantum-information processing. We introduce thermal-state qubits and thermal-Bell states, which are a generalization of pure-state qubits and Bell states to thermal mixtures. A scheme is then presented to discriminate between the four thermal-Bell states without photon number resolving detection but with Kerr nonlinear interactions and two single-photon detectors. This enables one to perform quantum teleportation and gate operations for quantum computation with thermal-state qubits.

  13. Preliminary Thermal-Mechanical Sizing of Metallic TPS: Process Development and Sensitivity Studies

    NASA Technical Reports Server (NTRS)

    Poteet, Carl C.; Abu-Khajeel, Hasan; Hsu, Su-Yuen

    2002-01-01

    The purpose of this research was to perform sensitivity studies and develop a process to perform thermal and structural analysis and sizing of the latest Metallic Thermal Protection System (TPS) developed at NASA LaRC (Langley Research Center). Metallic TPS is a key technology for reducing the cost of reusable launch vehicles (RLV), offering the combination of increased durability and competitive weights when compared to other systems. Accurate sizing of metallic TPS requires combined thermal and structural analysis. Initial sensitivity studies were conducted using transient one-dimensional finite element thermal analysis to determine the influence of various TPS and analysis parameters on TPS weight. The thermal analysis model was then used in combination with static deflection and failure mode analysis of the sandwich panel outer surface of the TPS to obtain minimum weight TPS configurations at three vehicle stations on the windward centerline of a representative RLV. The coupled nature of the analysis requires an iterative analysis process, which will be described herein. Findings from the sensitivity analysis are reported, along with TPS designs at the three RLV vehicle stations considered.

  14. New portable instrument for the measurement of thermal conductivity in gas process conditions

    NASA Astrophysics Data System (ADS)

    Queirós, C. S. G. P.; Lourenço, M. J. V.; Vieira, S. I.; Serra, J. M.; Nieto de Castro, C. A.

    2016-06-01

    The development of high temperature gas sensors for the monitoring and determination of thermophysical properties of complex process mixtures at high temperatures faces several problems, related with the materials compatibility, active sensing parts sensitivity, and lifetime. Ceramic/thin metal films based sensors, previously developed for the determination of thermal conductivity of molten materials up to 1200 °C, were redesigned, constructed, and applied for thermal conductivity measuring sensors. Platinum resistance thermometers were also developed using the same technology, to be used in the temperature measurement, which were also constructed and tested. A new data acquisition system for the thermal conductivity sensors, based on a linearization of the transient hot-strip model, including a portable electronic bridge for the measurement of the thermal conductivity in gas process conditions was also developed. The equipment is capable of measuring the thermal conductivity of gaseous phases with an accuracy of 2%-5% up to 840 °C (95% confidence level). The development of sensors up to 1200 °C, present at the core of the combustion chambers, will be done in a near future.

  15. New portable instrument for the measurement of thermal conductivity in gas process conditions.

    PubMed

    Queirós, C S G P; Lourenço, M J V; Vieira, S I; Serra, J M; Nieto de Castro, C A

    2016-06-01

    The development of high temperature gas sensors for the monitoring and determination of thermophysical properties of complex process mixtures at high temperatures faces several problems, related with the materials compatibility, active sensing parts sensitivity, and lifetime. Ceramic/thin metal films based sensors, previously developed for the determination of thermal conductivity of molten materials up to 1200 °C, were redesigned, constructed, and applied for thermal conductivity measuring sensors. Platinum resistance thermometers were also developed using the same technology, to be used in the temperature measurement, which were also constructed and tested. A new data acquisition system for the thermal conductivity sensors, based on a linearization of the transient hot-strip model, including a portable electronic bridge for the measurement of the thermal conductivity in gas process conditions was also developed. The equipment is capable of measuring the thermal conductivity of gaseous phases with an accuracy of 2%-5% up to 840 °C (95% confidence level). The development of sensors up to 1200 °C, present at the core of the combustion chambers, will be done in a near future.

  16. AC-impedance measurements during thermal runaway process in several lithium/polymer batteries

    NASA Astrophysics Data System (ADS)

    Uchida, I.; Ishikawa, H.; Mohamedi, M.; Umeda, M.

    In this work, we present a set of thermal characterization experiments of charged prismatic polymer lithium-ion battery (PLB) comparatively with those of a lithium-ion battery (LIB). These cells at different state of charge (SOC) were tested inside an accelerated rate calorimeter (ARC) to determine the onset-of-thermal runaway (OTR) temperatures. In addition, the thermally activated components of these cells were followed by monitoring the impedance (at 1 kHz) and the open-circuit voltage (OCV) as a function of temperature. An increase in the impedance was observed at around 133 °C corresponding to the polyethylene separator shutdown. Above 140 °C, the OCV dropped to zero indicating an internal short-circuit due the separator meltdown suggesting that the pinholes created in the separator at meltdown are large enough to create an internal short-circuit.

  17. Preliminary evaluation of feeder and lint slide moisture addition on ginning, fiber quality, and textile processing of western cotton

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this study was to evaluate the effects of moisture addition at the gin stand feeder conditioning hopper and/or the battery condenser slide on gin performance and Western cotton fiber quality and textile processing. The test treatments included no moisture addition, feeder hopper hum...

  18. The viscoelastic properties of processed cheeses depend on their thermal history and fat polymorphism.

    PubMed

    Gliguem, Hela; Lopez, Christelle; Michon, Camille; Lesieur, Pierre; Ollivon, Michel

    2011-04-13

    Both the composition and the thermal kinetics that are applied to processed cheeses can affect their texture. This study investigated the effect of the storage conditions and thermal history on the viscoelastic properties of processed cheese and the physical properties of the fat phase. The microstructure of processed cheese has been characterized. Using a combination of physical techniques such as rheometry, differential scanning calorimetry, and X-ray diffraction, the partial crystallization of fat and the polymorphism of triacylglycerols (TG; main constituents of milk fat) were related to changes in the elastic modulus and tan δ as a function of temperature. In the small emulsion droplets (<1 μm) dispersed in processed cheeses, the solid fat phase was studied at a molecular level and showed differences as a function of the thermal history. Storage of processed cheese at 4 °C and its equilibration at 25 °C lead to partial crystallization of the fat phase, with the formation of a β' 2 L (40.9 Å) structure; on cooling at 2 °C min(-1), the formation of an α 3 L (65.8 Å) structure was characterized. The cooling of processed cheese from 60 to -10 °C leads to the formation of a single type of crystal: α 3 L (72 Å). Structural reorganizations of the solid fat phase characterized on heating allowed the interpretation of the elastic modulus evolution of processed cheese. This study evidenced polymorphism of TG in a complex food product such as processed cheese and allowed a better understanding of the viscoelastic properties as a function of the thermal history.

  19. The effect of thermal processing on microstructure and mechanical properties in a nickel-iron alloy

    NASA Astrophysics Data System (ADS)

    Yang, Ling

    The correlation between processing conditions, resulted microstructure and mechanical properties is of interest in the field of metallurgy for centuries. In this work, we investigated the effect of thermal processing parameters on microstructure, and key mechanical properties to turbine rotor design: tensile yield strength and crack growth resistance, for a nickel-iron based superalloy Inconel 706. The first step of the designing of experiments is to find parameter ranges for thermal processing. Physical metallurgy on superalloys was combined with finite element analysis to estimate variations in thermal histories for a large Alloy 706 forging, and the results were adopted for designing of experiments. Through the systematic study, correlation was found between the processing parameters and the microstructure. Five different types of grain boundaries were identified by optical metallography, fractography, and transmission electron microscopy, and they were found to be associated with eta precipitation at the grain boundaries. Proportions of types of boundaries, eta size, spacing and angle respect to the grain boundary were found to be dependent on processing parameters. Differences in grain interior precipitates were also identified, and correlated with processing conditions. Further, a strong correlation between microstructure and mechanical properties was identified. The grain boundary precipitates affect the time dependent crack propagation resistance, and different types of boundaries have different levels of resistance. Grain interior precipitates were correlated with tensile yield strength. It was also found that there is a strong environmental effect on time dependent crack propagation resistance, and the sensitivity to environmental damage is microstructure dependent. The microstructure with eta decorated on grain boundaries by controlled processing parameters is more resistant to environmental damage through oxygen embrittlement than material without eta

  20. Thermal Processing Techniques to Improve Metal Sulfide Mixed Alcohol Catalyst Performance

    SciTech Connect

    Hensley, J.; Menart, M.; Costelow, K.; Thibodeaux, J.; Yung, M.

    2011-01-01

    Research over several decades by several institutions has shown that alkali-promoted metal sulfide catalysts are capable of producing mixed alcohols from syngas with high selectivity and yield. Unfortunately, process models suggest that syngas to mixed alcohol processes, and especially thermochemical biomass to mixed alcohol processes, require improvements to sulfide catalyst activity and/or selectivity for acceptable economics. These improvements, if incremental, cannot result in increased process complexity, capital expenditure, or catalyst costs. It is well accepted among catalyst researchers that thermal processing techniques like calcining and reduction can have profound effects on the properties and performance of finished catalysts, and that small variations in thermal processing do not usually affect the overall cost of the catalyst. Metal sulfide catalysts are no exception but surprisingly, little attention has been given to the effects of thermal treatment on bulk metal sulfide mixed alcohol catalysts. This presentation will discuss how parameters like temperature, dwell time, metal ratios, and purge gas affect the performance and physical properties of K-Co/Mo catalysts.