Science.gov

Sample records for advanced circulating fluidized-bed

  1. Circulating fluidized bed tehnology in biomass combustion-performance, advances and experiences

    SciTech Connect

    Mutanen, K.I.

    1995-11-01

    Development of fluidized bed combustion (FBC) was started both in North America and in Europe in the 1960`s. In Europe and especially in Scandinavia the major driving force behind the development was the need to find new more efficient technologies for utilization of low-grade fuels like different biomasses and wastes. Both bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) technologies were under intensive R&D,D efforts and have now advanced to dominating role in industrial and district heating power plant markets in Europe. New advanced CFB designs are now entering the markets. In North America and especially in the US the driving force behind the FBC development was initially the need to utilize different types of coals in a more efficient and environmentally acceptable way. The present and future markets seem to be mainly in biomass and multifuel applications where there is benefit from high combustion efficiency, high fuel flexibility and low emissions such as in the pulp and paper industry. The choice between CFB technology and BFB technology is based on selected fuels, emission requirements, plant size and on technical and economic feasibility. Based on Scandinavian experience there is vast potential in the North American industry to retrofit existing oil fired, pulverized coal fired, chemical recovery or grate fired boilers with FBC systems or to build a new FBC based boiler plant. This paper will present the status of CFB technologies and will compare technical and economic feasibility of CFB technology to CFB technology to BFB and also to other combustion methods. Power plant projects that are using advanced CFB technology e.g. Ahlstrom Pyroflow Compact technology for biomass firing and co-firing of biomass with other fuels will also be introduced.

  2. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  3. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  4. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  5. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  6. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  7. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  8. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  9. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  10. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  11. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  12. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  13. Methods of forming a fluidized bed of circulating particles

    DOEpatents

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  14. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  15. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    DOEpatents

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  16. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  17. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  18. Wall-to-suspension heat transfer in circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1995-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. Experimental investigations of circulating fluidized beds of low dimensionless pressure gradients with different solid particles like bronze, glass and polystyrene at ambient temperatures showed no influence of the conductivity and the heat capacity of the solids on the heat transfer coefficient. Consequently the heat transfer coefficient in the form of the dimensionless Nusselt number can be described by the dimensionless numbers which characterize the gas-solid-flow near the wall. These numbers are the Archimedes number and the pressure drop-number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. With the aid of a model of segregated vertical gas-solid flow, the flow pattern in the wall region can be calculated and thus the wall heat transfer which depends only on heat conduction in the gas and on the convective heat transfer by the gas. With elevated suspension temperatures, radiation contributes additionally to the heat transfer. When the solids concentration is low, the effect of the radiation on the heat transfer is high. Increasing solids concentration results in a decrease of the radiation effect due to the wall being shielded from the radiation of the hot particles in the core region by the cold solids clusters moving down the wall. A simple correlation is presented for calculating the wall-to-suspension heat transfer in circulating fluidized beds.

  19. Pressurized circulating fluidized-bed combustion for power generation

    SciTech Connect

    Weimer, R.F.

    1995-08-01

    Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

  20. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988

    SciTech Connect

    Not Available

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  1. Advanced control strategies for fluidized bed dryers

    SciTech Connect

    Siettos, C.I.; Kiranoudis, C.T.; Bafas, G.V.

    1999-11-01

    Generating the best possible control strategy comprises a necessity for industrial processes, by virtue of product quality, cost reduction and design simplicity. Three different control approaches, namely an Input-Output linearizing, a fuzzy logic and a PID controller, are evaluated for the control of a fluidized bed dryer, a typical non-linear drying process of wide applicability. Based on several closed loop characteristics such as settling times, maximum overshoots and dynamic performance criteria such as IAE, ISE and ITAE, it is shown that the Input-Output linearizing and the fuzzy logic controller exhibit a better performance compared to the PID controller tuned optimally with respect to IAE, for a wide range of disturbances; yet, the relevant advantage of the fuzzy logic over the conventional nonlinear controller issues upon its design simplicity. Typical load rejection and set-point tracking examples are given to illustrate the effectiveness of the proposed approach.

  2. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  3. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  4. Integrated drying and incineration of wet sewage sludge in combined bubbling and circulating fluidized bed units.

    PubMed

    Li, Shiyuan; Li, Yunyu; Lu, Qinggang; Zhu, Jianguo; Yao, Yao; Bao, Shaolin

    2014-12-01

    An original integrated drying and incineration technique is proposed to dispose of sewage sludge with moisture content of about 80% in a circulating fluidized bed. This system combines a bubbling fluidized bed dryer with a circulating fluidized bed incinerator. After drying, sewage sludge with moisture less than 20% is transported directly and continuously from the fluidized bed dryer into a circulating fluidized bed incinerator. Pilot plant results showed that integrated drying and incineration is feasible in a unique single system. A 100 t/d Sewage Sludge Incineration Demonstration Project was constructed at the Qige sewage treatment plant in Hangzhou City in China. The operational performance showed that the main operation results conformed to the design values, from which it can be concluded that the scale-up of this technique is deemed both feasible and successful.

  5. Nucla circulating atmospheric fluidized bed demonstration project. Final report

    SciTech Connect

    Not Available

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  6. Oxy-combustion of biomass in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Kosowska-Golachowska, Monika; Kijo-Kleczkowska, Agnieszka; Luckos, Adam; Wolski, Krzysztof; Musiał, Tomasz

    2016-03-01

    The objective of this study was to investigate combustion characteristics of biomass (willow, Salix viminalis) burnt in air and O2/CO2 mixtures in a circulating fluidized bed (CFB). Air and oxy-combustion characteristics of wooden biomass in CFB were supplemented by the thermogravimetric and differential thermal analyses (TGA/DTA). The results of conducted CFB and TGA tests show that the composition of the oxidizing atmosphere strongly influences the combustion process of biomass fuels. Replacing N2 in the combustion environment by CO2 caused slight delay (higher ignition temperature and lower maximum mass loss rate) in the combustion of wooden biomass. The combustion process in O2/CO2 mixtures at 30% and 40% O2 is faster and shorter than that at lower O2 concentrations.

  7. Design and Application of Novel Horizontal Circulating Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Lit, Q. H.; Zhang, Y. G.; Meng, A. H.

    The vertical circulating fluidized bed (CFB) boiler has been found wide application in power generation and tends to be enlarged in capacity. Because CFB is one of environment friendly and high efficiency combustion technologies, the CFB boiler has also been expected to be used in the industrial area, such as textile mill, region heating, brewery, seed drying and so on. However, the necessary height of furnace is hard to be implemented for CFB with especially small capacity. Thereby, a novel horizontal circulating fluidized bed boiler has been proposed and developed. The horizontal CFB is composed of primary combustion chamber, secondary combustion chamber, burnout chamber, cyclone, loop seal, heat recovery area. The primary combustion chamber is a riser like as that in vertical CFB, and the secondary combustion chamber is a downward passage that is a natural extension of the primary riser, which can reduce the overall height of the boiler. In some extent, the burnout chamber is also the extension of primary riser. The capacity of horizontal CFB is about 4.2-24.5MWth (6-35t/h) steam output or equivalent hot water supply. The hot water boiler of 7MWth and steam boilers of 4.2MWth (6t/h) and 10.5MWth (15t/h) are all designed and working well now. The three units of hot water horizontal CFB boiler were erected in the Neimenggu Autonomous Region, Huhehaote city for region heating. The three units of steam horizontal CFB has been installed in Yunnan, Jiang Xi and Guangdong provinces, respectively. The basic principle for horizontal CFB and experiences for designing and operating are presented in this paper. Some discussions are also given to demonstrate the promising future of horizontal CFB.

  8. Process simulation of a circulating fluidized bed coal combustor

    SciTech Connect

    Legros, R.; Sotudeh-Gharebaagh, R.; Paris, J.; Chaouki, J.; Preto, F.

    1995-12-31

    The focus of this work is the development of a process simulator for a Circulating Fluidized Bed coal Combustor (CFBC). The development of a simple comprehensive model for coal combustion in a CFBC is based on existing work reported in the literature. The model combines the hydrodynamic features of a CFBC riser with the different reaction steps involved during coal combustion, including the sulphur capture by limestone particles. The commercial process simulation program ASPEN PLUS was chosen as a framework for the development of the CFBC process simulator. ASPEN PLUS has been widely accepted in the chemical industry as a design tool because of its ability to simulate various chemical processes, including power generation cycles. In ASPEN PLUS, several ideal chemical reactor models involving solids are available for simulation purposes. The CFBC process simulator is constructed using several ASPEN PLUS unit operation blocks. The information required for each block is obtained from the combustion and hydrodynamic models, which are inserted into the simulation flowsheet as subroutines or internal programs. The resulting CFBC process simulator is used to predict the performance of the CFBC pilot plant at Energy Research laboratories, CANMET in Ottawa.

  9. Circulating fluidized-bed boiler makes inroads for waste recycling

    SciTech Connect

    1995-09-01

    Circulating fluidized-bed (CFB) boilers have ben used for years in Scandinavia to burn refuse-derived fuel (RDF). Now, Foster Wheeler Power Systems, Inc., (Clinton, N.J.) is bringing the technology to the US. Touted as the world`s largest waste-to-energy plant to use CFB technology, the Robbins (III.) Resource Recovery Facility will have the capacity to process 1,600 tons/d of municipal solid waste (MSW) when it begins operation in early 1997. The facility will have two materials-separation and RDF-processing trains, each with dual trommel screens, magnetic and eddy current separators, and shredders. About 25% of the incoming MSW will be sorted and removed for recycling, while 75% of it will be turned into fuel, with a heat value of roughly 6,170 btu/lb. Once burned in the twin CFB boilers the resulting steam will be routed through a single turbine generator to produce 50,000 mW of electric power.

  10. Pneumatic jet-control valve for dual circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Jiang, Haibo; Dong, Pengfei; Zhu, Zhiping; Wang, Kun; Zhang, Yukui; Lu, Qinggang

    2015-11-01

    With the rapid development of circulating fluidized bed (CFB) technology in different fields, the disadvantages of conventional non-mechanical valves are becoming more apparent, and they are not suitable to be used in complex CFB systems. In this paper, a novel non-mechanical valve named the jet-control valve is presented which can avoid the fluidization of solid particles. The feasibility and performance characteristics of the new valve are investigated with a cold-model dual CFB. The results show that compared with the conventional non-mechanical valve, the jet-control valve can transfer solid particles steadily over a larger range, prevent artesian flow, and improve the leakage characteristics. The effects of the operating parameters and structural parameters on the minimum aeration velocity, solid flow rate, and maximum solid flow rate are studied. A two-valve model is proposed to explain the transport capacity of the valve for one jet pipe. A semi-theoretical expression is obtained based on the experimental data with a maximum deviation of 30% providing useful guide for scaling-up the design.

  11. Testing of Illinois coal in a circulating fluidized bed

    SciTech Connect

    Flynn, T.J.; Hooper, M.P.; Ilan, R. . Research Center)

    1990-01-01

    Illinois No. 6 mine-run coal, washed coal, and coal-cleaning waste by-products from a Murdock, Illinois, mine were tested in a 30-foot-tall, small-scale (1 million-Btu/hr), circulating, fluidized-bed combustor (CFBC) located at the Babcock Wilcox Alliance (B W) (Ohio) Research Center. The goal of the project was to promote the use of Illinois coal by demonstrating that the three fuels could be combusted efficiently and in an environmentally acceptable manner. The ability to burn mine-run coal could justify eliminating the coal-cleaning step for new CFBC units. A positive demonstration with the cleaning-waste by-products would reduce the cost for fuel for all users of Illinois washed coal by reducing waste disposal costs. In addition, the existing stockpiles of coal wastes could be removed. The project was co-funded by the Illinois Center for Research on Sulfur in Coal, the Electric Power Research Institute (EPRI), and B W. The combustion efficiencies of all three fuels were similar to efficiencies obtained with other bituminous coals tested on the unit. All three fuels could be combusted with acceptable CO, SO{sub 2}, and NO{sub x} emissions. The agglomeration that occurred with the mine-run coal was alleviated by increasing the bed drain rate and utilizing periodic bed dumps to remove small agglomerates. 7 figs., 7 tabs.

  12. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  13. Coal and biomass co-combustion on fluidized bed: Comparison of circulating and bubbling fluidized bed technologies

    SciTech Connect

    Armesto, L.; Cabanillas, A.; Bahillo, A.; Segovia, J.J.; Escalada, R.; Martinez, J.M.; Carrasco, J.E.

    1997-12-31

    The main objective of the proposed paper is to demonstrate the technical feasibility of fluidized bed as a clean technology for the combustion of low grade coal/biomass blends. The raw materials used as fuels in the tests are different blends of the following materials: refuse coal with a heating value of 3,658 kJ/kg (LHV, db) and 79.65% ash content; low grade coal--lignite with a heating value of 19952 kJ/kg (LHV, db), a sulfur content of 10.32% (db) and 23.70% ash content; and biomass--forestry wastes from wood cleaning whose heating value is 19555 kJ/kg (LHV, db). An absorbent, limestone, has been used for reducing sulfur emissions. Co-combustion tests, at the pilot plant level, have been carried out by using two fluidized bed technologies, circulating and bubbling. The object of this paper is to study, in an energy and emission point of view, the clean and efficient use of these resources. The paper collects, analyses and compares combustion test data.

  14. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  15. Refractory experience in circulating fluidized bed combustors, Task 7. Final report

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  16. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2004-10-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  17. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-01-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2004 through December 31, 2004. The following tasks have been completed. First, the renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have proceeded well. Second, the detailed design of supporting and hanging structures for the CFBC was completed. Third, the laboratory-scale simulated fluidized-bed facility was modified after completing a series of pretests. The two problems identified during the pretest were solved. Fourth, the carbonization of chicken waste and coal was investigated in a tube furnace and a Thermogravimetric Analyzer (TGA). The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  18. [Radiation transformation mechanism in a photocatalytic reactor of three-phase internal circulating fluidized bed].

    PubMed

    You, Hong; Luo, Wei-nan; Yao, Jie; Chen, Ping; Cai, Wei-min

    2005-01-01

    A novel three-phase internal circulating fluidized bed photocatalytic reactor was established and the radiation transformation in which was investigated. The experimental results indicate that with the interaction of gas and solid (gas flux > 0.3m3/h), the radiation transformation in the reactor along radial direction conforms to a definite exponential function, which agrees to formula Rose about the rules of light intensity distribution through evenly suspended particles. The value of radiation energy is affected by the initial light intensity, the concentration of photocatalyst and the thickness of liquid layer. The aerated gas amount only influence the state of the fluidized bed and has little effect on the distribution of light intensity along radical direction. Photocatalytic degradation of Rhodamine B indicate that the efficiency of three-phase internal circulating fluidized bed is much higher than slurry bed. The optimal catalyst concentration of this system is 10 - 12g/L.

  19. Fine-grid simulations of gas-solids flow in a circulating fluidized bed

    SciTech Connect

    Benyahia, S.

    2012-01-01

    This research note demonstrates that more accurate predictions of a two-fluid model for the riser section of a circulating fluidized bed are obtained as the grid size is equally refined along all the directions of the gas-particle flow. However, two-fluid simulations of large-scale fluidized beds with such a fine mesh are currently computationally prohibitive. Alternatively,subgrid models can significantly reduce the simulation time of multiphase flow by using coarse mesh, whereas maintaining a high level of accuracy.

  20. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  1. A MODEL FOR FINE PARTICLE AGGLOMERATION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A model for fine particle agglomeration in circulating fluidized bed absorbers (CFBAS) has been developed. It can model the influence of different factors on agglomeration, such as the geometry of CFBAs, superficial gas velocity, initial particle size distribution, and type of ag...

  2. PARTICLE FLOW, MIXING, AND CHEMICAL REACTION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A mixing model has been developed to simulate the particle residence time distribution (RTD) in a circulating fluidized bed absorber (CFBA). Also, a gas/solid reaction model for sulfur dioxide (SO2) removal by lime has been developed. For the reaction model that considers RTD dis...

  3. Postcombustion Capture of CO2 with CaO in a Circulating Fluidized Bed Carbonator

    NASA Astrophysics Data System (ADS)

    Alonso, M.; Rodriguez, N.; González, B.; Grasa, G.; Murillo, R.; Abanades, J. C.

    There is an emerging postcombustion capture technology that uses CaO to capture CO2 from combustion flue gases in a circulating fluidized bed reactor. This paper summarizes recent work conducted at CSIC to understand and develop this technology. The paper includes experimental results at conditions close to those expected in the real system, carried out in continuous mode in a 30kW test facility made up of two interconnected circulating fluidized bed reactors. In one of the reactors, CO2 is captured from the gas phase by the CaO continuously circulating from a calciner. In the second reactor, the CaCO3 formed in the carbonator is regenerated to CaO and CO2 by calcination. Modeling of the system at process level, at reactor level (in particular the CFB carbonator), and at particle level (decay in capture capability of CaO) is also outlined. The work carried out so far confirms that the carbonator reactors can be designed to attain capture efficiencies between 70-90%, operating at fluid dynamic conditions close to those present in circulating fluidized bed combustors.

  4. Optimization of Solid Circulation Rate in Compartmented Fluidized Bed Gasifier for Power Generation

    NASA Astrophysics Data System (ADS)

    Chok, V. S.; Wee, S. K.; Ariffin, M. Z. Mohd.; Gorin, A.; Chua, H. B.; Yan, H. M.

    2008-10-01

    The present paper reports the optimization of solid circulation rate (SCR) in Compartmented Fluidized Bed Gasifier (CFBG), an indirectly heated fluidized bed that incorporates two sets of v-valves and risers to control the solid circulation across the two compartments, i.e. combustor and gasifier of a pilot plant scale (the height and ID are 1.8m and 0.66m respectively). Sand was used as inert fluidized by air. Four operating variables were studied i.e. bed height, riser, v-valve and main bed flowrate. Based on 24 full factorial design of experiment in Yates' algorithm, at confidence level ⩾95%, ANOVA analysis has revealed six important effects. The steepest ascent method was applied on linear regression generated from these effects to design the subsequent optimization experiments. The optimum values of SCR have been estimated for both low and high bed level at specific operating parameters.

  5. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; Songgeng Li

    2006-04-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2006 through March 31, 2006. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility were completed. The riser, primary cyclone and secondary cyclone of Circulating Fluidized Bed (CFB) Combustor have been erected. Second, the Mercury Control Workshop and the Grand Opening of Institute for Combustion Science and Environmental Technology (ICSET) were successfully held on February 22 and 23, 2006, respectively. Third, effects of hydrogen chlorine (HCl) and sulfur dioxide (SO{sub 2}) on mercury oxidation were studied in a drop tube reactor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  6. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  7. Analysis of gas/particles flow in the riser of a circulating fluidized bed

    SciTech Connect

    Arastoopour, H.; Benyahia, S.

    1999-07-01

    Computational fluid dynamics (CFD) packages (CFX and Fluent) governing equations were modified using kinetic theory for cohesive and non-cohesive particles of different sizes, and used to simulate 2-dimensional and 3-dimensional transient gas/particle flow behavior using FCC particles in the riser section of a circulating fluidized bed. The calculated solid flux velocity and pressure drop agreed reasonably well with the experimental data obtained using laser doppler anemometer and large-scale experiments.

  8. Circulation of particles in the side regions of a tapered fluidized bed

    SciTech Connect

    Kawamura, Yuji ); Toyohara, H.

    1993-07-01

    Particle circulation in the peripheral regions of a tapered fluidized bed with bottom (fluid inlet) cross section of 4 [times] 4 cm and apex angles of 30 and 45[degree] was experimentally studied. The rate of circulation was determined from the velocity of colored tracer particles. Circulatory flow was observed between the core above the distributor and the peripheral region. The incipient velocity of circulation u[sub B] was measured and estimated. The volumetric rate of circulation of the particles is proportional to the excess gas rate (u[sub i] [minus] u [sub B]). Close agreement exists between the estimated and experimental results.

  9. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-01-01

    The purpose of this report is to summarize the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' in this quarter (September-December of 2003). The main tasks in this quarter consisted of the following four parts. First, all documents for managing this project have been prepared and sent to the Office of Project Management at the US Department of Energy's (DOE's) National Energy Technology Laboratory (NETL). Second, plans for the renovation of space for a new combustion laboratory for the CFBC system has progressed smoothly. Third, considerable progress in the design of the CFBC system has been made. Finally, a lab-scale simulated fluidized-bed combustion facility has been set up in order to make some fundamental investigations of the co-firing of coal with waste materials in the next quarter. Proposed work for the next quarter has been outlined in this report.

  10. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-07-30

    This purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2005 through June 30, 2005. The following tasks have been completed. First, the new Combustion Laboratory was occupied on June 15, 2005, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final painting stage. Second, the fabrication and manufacturing contract for the CFBC Facility was awarded to Sterling Boiler & Mechanical, Inc. of Evansville, Indiana. Sterling is manufacturing the assembly and component parts of the CFBC system. The erection of the CFBC system is expected to start September 1, 2005. Third, mercury emissions from the cofiring of coal and chicken waste was studied experimentally in the laboratory-scale simulated fluidized-bed combustion facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described.

  11. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-04-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  12. Multi-stage circulating fluidized bed syngas cooling

    DOEpatents

    Liu, Guohai; Vimalchand, Pannalal; Guan, Xiaofeng; Peng, WanWang

    2016-10-11

    A method and apparatus for cooling hot gas streams in the temperature range 800.degree. C. to 1600.degree. C. using multi-stage circulating fluid bed (CFB) coolers is disclosed. The invention relates to cooling the hot syngas from coal gasifiers in which the hot syngas entrains substances that foul, erode and corrode heat transfer surfaces upon contact in conventional coolers. The hot syngas is cooled by extracting and indirectly transferring heat to heat transfer surfaces with circulating inert solid particles in CFB syngas coolers. The CFB syngas coolers are staged to facilitate generation of steam at multiple conditions and hot boiler feed water that are necessary for power generation in an IGCC process. The multi-stage syngas cooler can include internally circulating fluid bed coolers, externally circulating fluid bed coolers and hybrid coolers that incorporate features of both internally and externally circulating fluid bed coolers. Higher process efficiencies can be realized as the invention can handle hot syngas from various types of gasifiers without the need for a less efficient precooling step.

  13. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2002-09-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1-September 30, 2002 time period.

  14. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2003-12-31

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1 - December 31, 2003 time period.

  15. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2003-01-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1--December 31, 2002 time period.

  16. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-07-23

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the April 1--June 30, 2003 time period.

  17. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-10-29

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1--September 30, 2003 time period.

  18. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2004-07-01

    Foster Wheeler Power Group, Inc. is working under US Department of Energy Contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. Under this contract a series of pilot plant tests are being conducted to ascertain PGM performance with a variety of fuels. The performance and economics of a PGM based plant designed for the co-production of hydrogen and electricity will also be determined. This report describes the work performed during the April-June 30, 2004 time period.

  19. Nucla circulating atmospheric fluidized bed demonstration project. Quarterly technical progress report, October--December 1990

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  20. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  1. CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

    SciTech Connect

    Zhen Fan

    2006-05-30

    Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

  2. Simulation of NOx emission in circulating fluidized beds burning low-grade fuels

    SciTech Connect

    Afsin Gungor

    2009-05-15

    Nitrogen oxides are a major environmental pollutant resulting from combustion. This paper presents a modeling study of pollutant NOx emission resulting from low-grade fuel combustion in a circulating fluidized bed. The simulation model accounts for the axial and radial distribution of NOx emission in a circulating fluidized bed (CFB). The model results are compared with and validated against experimental data both for small-size and industrial-size CFBs that use different types of low-grade fuels given in the literature. The present study proves that CFB combustion demonstrated by both experimental data and model predictions produces low and acceptable levels of NOx emissions resulting from the combustion of low-grade fuels. Developed model can also investigate the effects of different operational parameters on overall NOx emission. As a result of this investigation, both experimental data and model predictions show that NOx emission increases with the bed temperature but decreases with excess air if other parameters are kept unchanged. 37 refs., 5 figs., 5 tabs.

  3. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li; John T. Riley

    2005-10-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2005 through September 30, 2005. The following tasks have been completed. First, the construction of the Circulating Fluidized-Bed (CFB) Combustor Building was completed. The experimental facilities have been moved into the CFB Combustor Building. Second, the fabrication and manufacture of the CFBC Facility is in the final stage and is expected to be completed before November 30, 2005. Third, the drop tube reactor has been remodeled and installed to meet the specific requirements for the investigation of the effects of flue gas composition on mercury oxidation. This study will start in the next quarter. Fourth, the effect of sulfur dioxide on molecular chlorine via the Deacon reaction was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  4. Standpipe models for diagnostics and control of a circulating fluidized bed

    SciTech Connect

    Ludlow, James C.; Panday, Rupen

    2013-01-01

    Two models for a Circulating Fluidized Bed (CFB) standpipe were formulated, implemented and validated to estimate critical CFB operational parameters. The first model continuously estimates standpipe bed height using incremental pressure measurements within the standpipe. The second model estimates variations in the void fraction along the standpipe using the Ergun equation in conjunction with the overall pressure drop across the bed, solids circulation rate and the standpipe aeration flows introduced at different locations of the pipe. The importance of different standpipe parameters obtained from these models is discussed in terms of successful operation of the overall CFB system. Finally, the applications of these models are shown in improving the solids circulation rate measurement and in calculating riser inventory.

  5. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan, Kunlei Liu; John T. Riley

    2004-07-30

    This report presents the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter April 1--June 30, 2004. The following tasks have been completed. First, the final specifications for the renovation of the new Combustion Laboratory and the construction of the CFB Combustor Building have been delivered to the architect, and invitations for construction bids for the two tasks have been released. Second, the component parts of the CFBC system have been designed after the design work for assembly parts of the CFBC system was completed. Third, the literature pertaining to Polychlorinated Dibenzo-p-Dioxins (PCDD) and Polychlorinated Dibenzofurans (PCDF) released during the incineration of solid waste, including municipal solid waste (MSW) and refuse-derived fuel (RDF) have been reviewed, and an experimental plan for fundamental research of MSW incineration on a simulated fluidized-bed combustion (FBC) facility has been prepared. Finally, the proposed work for the next quarter has been outlined in this report.

  6. The study of solid circulation rate in a compartmented fluidized bed gasifier (CFBG)

    NASA Astrophysics Data System (ADS)

    Wee, S. K.; Pok, Y. W.; Law, M. C.; Lee, V. C. C.

    2016-06-01

    Biomass waste has been abundantly available in Malaysia since the booming of palm oil industry. In order to tackle this issue, gasification is seen a promising technology to convert waste into energy. In view of the heat requirement for endothermic gasification reaction as well as the complex design and operation of multiple fluidized beds, compartmented fluidized bed gasifier (CFBG) with the combustor and the gasifier as separate compartments is proposed. As such, solid circulation rate (SCR) is one of the essential parameters for steady gasification and combustion to be realized in their respective compartments. Experimental and numerical studies (CFD) on the effect of static bed height, main bed aeration, riser aeration and v-valve aeration on SCR have been conducted in a cold- flow CFBG model with only river sand as the fluidizing medium. At lower operating range, the numerical simulations under-predict the SCR as compared to that of the experimental results. Also, it predicts slightly different trends over the range. On the other hand, at higher operating range, the numerical simulations are able to capture those trends as observed in the experimental results at the lower operating range. Overall, the numerical results compare reasonably well with that of the experimental works.

  7. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2008-05-31

    On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new

  8. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    SciTech Connect

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  9. Circulating fluidized bed hydrodynamics experiments for the multiphase fluid dynamics research consortium (MFDRC).

    SciTech Connect

    Oelfke, John Barry; Torczynski, John Robert; O'Hern, Timothy John; Tortora, Paul Richard; Bhusarapu, Satish; Trujillo, Steven Mathew

    2006-08-01

    An experimental program was conducted to study the multiphase gas-solid flow in a pilot-scale circulating fluidized bed (CFB). This report describes the CFB experimental facility assembled for this program, the diagnostics developed and/or applied to make measurements in the riser section of the CFB, and the data acquired for several different flow conditions. Primary data acquired included pressures around the flow loop and solids loadings at selected locations in the riser. Tomographic techniques using gamma radiation and electrical capacitance were used to determine radial profiles of solids volume fraction in the riser, and axial profiles of the integrated solids volume fraction were produced. Computer Aided Radioactive Particle Tracking was used to measure solids velocities, fluxes, and residence time distributions. In addition, a series of computational fluid dynamics simulations was performed using the commercial code Arenaflow{trademark}.

  10. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    SciTech Connect

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numerical results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.

  11. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    DOE PAGES

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numericalmore » results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.« less

  12. Fabrication and properties of foam geopolymer using circulating fluidized bed combustion fly ash

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Shao, Ning-ning; Wang, Dong-min; Qin, Jun-feng; Huang, Tian-yong; Song, Wei; Lin, Mu-xi; Yuan, Jin-sha; Wang, Zhen

    2014-01-01

    In recent years, circulating fluidized bed combustion fly ash (CFA) is used as a raw material for geopolymer synthesis. Hydrogen peroxide was employed as a foaming agent to prepare CFA-based foam geopolymer. The particle distribution, mineral composition, and chemical composition of CFA were examined firstly. Geopolymerization products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray fluorescence (XRF). The CFA-based foam geopolymer was successfully fabricated with different contents of hydrogen peroxide and exhibited uncompleted alkali reaction and reasonable strength with relative low atomic ratios of Si/Al and Si/Na. Type-C CFA in this research could be recycled as an alternative source material for geopolymer production.

  13. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li

    2006-01-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2005 through December 31, 2005. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility is nearly completed. The erection of the CFBC facility is expected to start in the second week of February, 2006. Second, effect of flue gas components on mercury oxidation was investigated in a drop tube reactor. As a first step, experiment for mercury oxidation by chlorine was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  14. Latest Evolution of Oxy-Fuel Combustion Technology in Circulating Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Zhao, C. S.; Duan, L. B.; Chen, X. P.; Liang, C.

    O2/CO2 combustion technology is considered as one of the most promising method to mitigate the greenhouse effect, and the O2/CO2 CFB combustion technology which combines O2/CO2 combustion technology with circulating fluidized bed (CFB) combustion technology will extend both their advantages. The latest research findings on O2/CO2 CFB combustion technology are reviewed, the combustion and pollutant emission characteristics are expatiated, its effects on the boiler design are analyzed, the techno-economic assessment are reported and the key issues are indicated in the paper. O2/CO2 CFB combustion technology has no insolvable bottleneck in its development and due to its economic superiority; it is one of the most important clean coal technologies.

  15. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Zhongxian Cheng; Yan Cao; John Smith

    2006-09-30

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2006 through September 30, 2006. The following activities have been completed: the steel floor grating around the riser in all levels and the three-phase power supply for CFBC System was installed. Erection of downcomers, loop seals, ash bunker, thermal expansion joints, fuel and bed material bunkers with load cells, rotary air-lock valves and fuel flow monitors is underway. Pilot-scale slipstream tests conducted with bromine compound addition were performed for two typical types of coal. The purposes of the tests were to study the effect of bromine addition on mercury oxidization. From the test results, it was observed that there was a strong oxidization effect for Powder River Basin (PRB) coal. The proposed work for next quarter and project schedule are also described.

  16. Research on carbon content in fly ash from circulating fluidized bed boilers

    SciTech Connect

    Xianbin Xiao; Hairui Yang; Hai Zhang; Junfu Lu; Guangxi Yue

    2005-08-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, which directly influences the combustion efficiency. In the present paper, carbon burnout was investigated in both field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation, residence time, and cyclone performance are analyzed seriatim based on a large amount of experimental results. A coal index is proposed to describe the coal rank, having a strong effect on the char burnout. Bad gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Some chars in the fly ash are deactivated during combustion of large coal particles and have very low carbon reactivity. Several suggestions are made about design, operation, and modification to reduce the carbon content in the fly ash. 14 refs., 14 figs., 1 tab.

  17. An approach for modeling thermal destruction of hazardous wastes in circulating fluidized bed incinerator.

    PubMed

    Patil, M P; Sonolikar, R L

    2008-10-01

    This paper presents a detailed computational fluid dynamics (CFD) based approach for modeling thermal destruction of hazardous wastes in a circulating fluidized bed (CFB) incinerator. The model is based on Eular - Lagrangian approach in which gas phase (continuous phase) is treated in a Eularian reference frame, whereas the waste particulate (dispersed phase) is treated in a Lagrangian reference frame. The reaction chemistry hasbeen modeled through a mixture fraction/ PDF approach. The conservation equations for mass, momentum, energy, mixture fraction and other closure equations have been solved using a general purpose CFD code FLUENT4.5. Afinite volume method on a structured grid has been used for solution of governing equations. The model provides detailed information on the hydrodynamics (gas velocity, particulate trajectories), gas composition (CO, CO2, O2) and temperature inside the riser. The model also allows different operating scenarios to be examined in an efficient manner. PMID:19697764

  18. Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

    NASA Astrophysics Data System (ADS)

    Balicki, Adrian; Bartela, Łukasz

    2014-06-01

    Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of `zeroemission' technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

  19. Modified graphical autocatalytic set model of combustion process in circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Yusof, Nurul Syazwani; Bakar, Sumarni Abu; Ismail, Razidah

    2014-07-01

    Circulating Fluidized Bed Boiler (CFB) is a device for generating steam by burning fossil fuels in a furnace operating under a special hydrodynamic condition. Autocatalytic Set has provided a graphical model of chemical reactions that occurred during combustion process in CFB. Eight important chemical substances known as species were represented as nodes and catalytic relationships between nodes are represented by the edges in the graph. In this paper, the model is extended and modified by considering other relevant chemical reactions that also exist during the process. Catalytic relationship among the species in the model is discussed. The result reveals that the modified model is able to gives more explanation of the relationship among the species during the process at initial time t.

  20. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced.

  1. Prediction of Co-Firing Characteristics of Wastes in Circulating Fluidized Bed by Fuel Properties

    NASA Astrophysics Data System (ADS)

    Murakami, Takahiro; Suda, Toshiyuki

    The purpose of this study is to experimentally investigate the co-firing characteristics of different kinds of wastes in circulating fluidized bed combustors, and further to correlate the acquired combustion efficiency with fuel property parameters. The tested individual fuels were wasted tire, RPF, wood tip, RDF and coal, which typified the fuels with distinctively different contents of volatile matters. Coal was employed to represent the fuel containing particularly low volatile matters. The experiments were carried out in a pilot circulating fluidized bed combustor, and varied parameters included the fuel blending ratio, furnace temperature and secondary air ratio. The acquired results indicated that co-firing wasted tire and RPF led to higher CO concentration in the flue gas than firing RPF independently, and this CO concentration increased with increasing the blending ratio of wasted tire. The lower volatile matter content, higher carbon to hydrogen ratio (C⁄H ratio) and carbon to oxygen ratio (C⁄O ratio) of wasted tire than those of RPF were suggested to be responsible for the results. The study also found that the available combustion efficiencies in co-firing various pairs of the tested fuels were correlative with the volatile matter contents, C⁄H and C⁄O ratios of the blended fuels estimated as the weighed sums of the same property parameters of individual fuels. This allows thus a simple determination of the co-firing efficiency of any fuel blend from calculating the blend‧s fuel property parameters using the fuel blending ratio as a weight.

  2. Carbon monoxide formation and emissions during waste incineration in a grate-circulating fluidized bed incinerator.

    PubMed

    Yanguo Zhang; Qinghai Li; Aihong Meng; Changhe Chen

    2011-03-01

    This paper presents an experimental study of carbon monoxide (CO) formation and emissions in both grate drying bed incinerators and circulating fluidized bed (CFB) incinerators to simulate the two key parts of a combined grate and circulating fluidized bed (grate-CFB) incinerator in order to investigate pollutant emission control in municipal solid waste (MSW) combustion that occurs in a grate-CFB incinerator utilizing a patented technology. Polyvinyl chloride, polystyrene, kitchen waste, paper, textile, etc. were chosen to simulate the MSW. The effects of temperature, air staging, and moisture on the CO formation and emissions were analysed for both the grate drying bed combustion and the CFB combustion. In the grate drying bed, the low temperatures increased the carbon to CO conversion rate which also increased slightly with the moisture content. Industrial field tests in a commercial grate-CFB incinerator showed that the CO concentration at the grate drying bed exit was very high and decreased along furnace height. The carbon to CO conversion rates were 0-20% for the grate drying bed which exceeded the range of 0.8-16% measured in a grate drying bed exit of the commercial grate-CFB incinerator tests. In the commercial grate-CFB incinerator tests, at excess air ratios ranging from 1.5-2.0 or more, the CO emissions decreased to a low and stable level, whose corresponding carbon to CO conversion rates were far lower than 0-10%. The low CO emission is one of the factors enabling the polychlorinated dibenzodioxin/polychlorinated dibenzofuran emissions to satisfy the Chinese national regulations.

  3. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

  4. Results of theoretical and experimental studies of hydrodynamics of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors

    NASA Astrophysics Data System (ADS)

    Ryabov, G. A.; Folomeev, O. M.; Sankin, D. A.; Melnikov, D. A.

    2015-02-01

    Problems of the calculation of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors (polygeneration systems for the production of electricity, heat, and useful products and chemical cycles of combustion and gasification of solid fuels)are considered. A method has been developed for the calculation of circulation loop of fuel particles with respect to boilers with circulating fluidized bed (CFB) and systems with interconnected reactors with fluidized bed (FB) and CFB. New dependences for the connection between the fluidizing agent flow (air, gas, and steam) and performance of reactors and for the whole system (solids flow rate, furnace and cyclone pressure drops, and bed level in the riser) are important elements of this method. Experimental studies of hydrodynamics of circulation loops on the aerodynamic unit have been conducted. Experimental values of pressure drop of the horizontal part of the L-valve, which satisfy the calculated dependence, have been obtained.

  5. Process Analysis of Lignite Circulating Fluidized Bed Boiler Coupled with Pyrolysis Topping

    NASA Astrophysics Data System (ADS)

    Wang, Baoqun; Dong, Li; Wang, Yin; Matsuzawa, Y.; Xu, Guangwen

    We developed a comprehensive process model in ASPEN Plus to simulate the energy and mass balances of a lignite-fueled atmospheric circulating fluidized bed (CFB) boiler integrated with coal predrying and pyrolysis topping. In this model, it is assumed that the heat from exhausted flue gas was employed for coal predrying, and the sensible heat derived from circulated bed material was used for the pyrolysis topping (endothermic process). The simulation was conducted with respectto the Yunnan Kaiyuan CFB boiler, and two representative lignite coals from Xiao Long Tan (XLT) and Xin Shao (XS) were considered. The result shows that the predrying of coal with the sensible heat of above 363 K from flue gas, the amount of coal consumed in the boiler can be reduced by 3.5% and 5.3% for XLT lignite and XS lignite, respectively. It was also found that integration of pyrolysis topping with the boiler increased the coal consumption of the boiler, and the extent of consumption-increase varies with the yields of tar and gas in the pyrolysis topping process. For agas yield of 5.2% and a tar yield of 5-6%, the consumption of XS lignite increased by about 20% comparing to that in the case without topping.

  6. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors. 11th technical progress report

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  7. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Final report

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1994-10-10

    A novel flue gas desulfurization technology has been developed at the University of Cincinnati incorporating a circulating fluidized bed absorber (CFBA) reactor with dry sorbent. The main features of CFBA are high sorbent/gas mixing ratios, excellent heat and mass transfer characteristics, and the ability to recycle partially utilized sorbent. Subsequently, higher SO{sub 2} removal efficiencies with higher overall sorbent utilization can be realized compared with other dry sorbent injection scrubber systems.

  8. Investigation of Heat Transfer and Combustion in the Advanced Fluidized Bed Combustion.

    SciTech Connect

    Lee, S.W.

    1997-10-01

    This technical report summarizes the research conducted and progress achieved during the period from July 1, 1997 to September 30, 1997. In order to conduct the numerical modeling/simulation on the advanced swirling fluidized bed combustor (hot model), the basic governing equations are formulated based upon the continuity and momentum equations, and energy equations in the cylindrical coordinates. The chemical reaction and radiation heat transfer were considered in this modeling/simulation work. The chemical reaction and the diffusion due to concentration gradients and thermal effects are also included in the modeling for simulation. The flow system was configured in 3-D cylindrical coordinates with the uniform mesh grids. The calculation grid was set of orthogonal lines arranged in the cylindrical coordinates which includes three different directions: tangential direction (I), radial direction (i), and vertical direction (k). There are a total of 24192 grids in the system configuration including 14 slices of the tangential direction (I), 24 slices of the radial direction (j), and 72 slices of the vertical direction. Numerical simulation on the advanced swirling fluidized bed combustor is being conducted using computational fluid dynamics (CFD) code, Fluent. This code is loaded onto the supercomputer, CRAY J916 system of Morgan State University. Numerical modeling/simulation will be continued to determine the hot flow patterns, velocity profiles, static pressure profiles, and temperature profiles in the advanced swirling fluidized combustor.

  9. Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Y. J.; Duan, Y. F.; Zhao, C. S.

    Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.

  10. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis

    SciTech Connect

    Xu Hui; Li Qin; Shen Lifeng; Zhang Mengqun; Zhai Jianping

    2010-01-15

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production.

  11. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Zhang, Mengqun; Zhai, Jianping

    2010-01-01

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production.

  12. Synthesis of thermostable geopolymer from circulating fluidized bed combustion (CFBC) bottom ashes.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Wang, Wei; Zhai, Jianping

    2010-03-15

    Circulating fluidized bed combustion (CFBC) bottom ashes (CBAs) are a class of calcined aluminosilicate wastes with a unique thermal history. While landfill disposal of hazardous element-containing CBAs poses serious challenge, these wastes have long been neglected as source materials for geopolymer production. In this paper, geopolymerization of ground CBAs was investigated. Reactivity of the CBAs was analyzed by respective dissolution of the ashes in 2, 5, and 10N NaOH and KOH solutions. Geopolymer pastes were prepared by activating the CBAs by a series of alkalis hydroxides and/or sodium silicate solutions. Samples were cured at 40 degrees C for 168 h, giving a highest compressive strength of 52.9 MPa. Of the optimal specimen, characterization was conducted by TG-DTA, SEM, XRD, as well as FTIR analyses, and thermal stability was determined in terms of compressive strength evolution via exposure to 800 or 1050 degrees C followed by three cooling regimes, i.e. cooling in air, cooling in the furnace, and immerging in water. The results show that CBAs could serve as favorable source materials for thermostable geopolymers, which hold a promise to replace ordinary Portland cement (OPC) and organic polymers in a variety of applications, especially where fire hazards are of great concern.

  13. Simultaneous carbon, nitrogen and phosphorous removal from municipal wastewater in a circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Zhu, Jesse; Nakhla, George

    2006-11-01

    In this study, the performance of the circulating fluidized bed bioreactor (CFBB) with anoxic and aerobic beds and employing lava rock as a carrier media for the simultaneous removal of carbon, nitrogen and phosphorus from municipal wastewater at an empty bed contact time (EBCT) of 0.82 h was discussed. The CFBB was operated without and with bioparticles' recirculation between the anoxic and aerobic bed for 260 and 110 d respectively. Without particles' recirculation, the CFBB was able to achieve carbon (C), total nitrogen (N) and phosphorous (P) removal efficiencies of 94%, 80% and 65% respectively, whereas with bioparticles' recirculation, 91%, 78% and 85% removals of C, N and P were achieved. The CFBB was operated at long sludge retention time (SRT) of 45-50 d, and achieved a sludge yield of 0.12-0.135 g VSS g COD(-1). A dynamic stress study of the CFBB was carried out at varying feed flow rates and influent ammonia concentrations to determine response to shock loadings. The CFBB responded favourably in terms of TSS and COD removal to quadrupling of the feed flow rate. However, nitrification was more sensitive to hydraulic shock loadings than to doubling of influent nitrogen loading. PMID:16762392

  14. Feasibility of manufacturing geopolymer bricks using circulating fluidized bed combustion bottom ash.

    PubMed

    Chen, Chen; Li, Qin; Shen, Lifeng; Zhai, Jianping

    2012-06-01

    This paper presents a study on geopolymer bricks manufactured using bottom ash from circulating fluidized bed combustion (CFBC). The alkali activators used for synthesis were sodium silicate, sodium hydroxide, and potassium hydroxide and lithium hydroxide solutions. The study included the impact of alkali activator on compressive strength. The reaction products were analysed by XRD, FT-IR and SEM/EDS. The compressive strength of bricks was dependent on the modulus of the sodium silicate activator and the type and concentration of alkali activator. The highest compressive strength could be gained when the modulus was 1.5, and the value could reach 16.1 MPa (7 d after manufacture) and 21.9 MPa (28 d after manufacture). Under pure alkaline systems, the compressive strength was in the order of 10 M KOH > 10 M NaOH > 5 M LiOH > 5 M KOH > 5 M NaOH. Quartz was the only crystalline phase in the original bottom ash, and no new crystalline phase was found after the reaction. The main product of reaction was amorphous alkali aluminosilicate gel and a small amount of crystalline phase was also found by SEM.

  15. Operating experience of 75 t/h two stage circulating fluidized bed boiler

    SciTech Connect

    Tang, M.S.; Li, X.; Liu, D.C.

    1999-07-01

    Two 2-stage circulating fluidized bed combustion boilers have been put into operation in the Pacific Ocean Cogeneration Company for 3 years. After being put into operation these boilers had the following problems: Steam Capacity was less than the design value; Fly ash collecting efficiency of the two stage separators was lower, resulting in lower combustion efficiency and higher coal consumption; Refractory bricks of the furnace roof frequently fell off; and Bed temperature at the low part of the combustion chamber was higher than 1,050 C, resulting in lower de-SO{sub x} efficiency. In order to improve combustion efficiency, save fuel and prolong the duration of runs, the following technology improvements have been adopted: Replacing the second stage louver separator with two horizontal louver cyclone separators. This improved the fly ash collecting efficiency; and An additional membrane wall is placed at the furnace roof to support the refractory bricks, prevent refractory bricks from falling off, and prolong the duration of runs. After these improvements, the boiler can run stably at design conditions and the boiler efficiency reaches 80.1%, 5 percentage points higher than before; the bed temperature can be controlled in the range of 900{approximately}950 C; the refractory bricks of the furnace roof have not fallen off.

  16. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    NASA Astrophysics Data System (ADS)

    Błaszczuk, Artur

    2015-09-01

    This paper focuses on assessment of the effect of flue gas recirculation (FGR) on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB) combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater) and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  17. Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Final report

    SciTech Connect

    1996-06-30

    The problem addressed by our invention is that of municipal solid waste utilization. The dimensions of the problem can be visualized by the common comparison that the average individual in America creates in five years time an amount of solid waste equivalent in weight to the Statue of Liberty. The combustible portion of the more than 11 billion tons of solid waste (including municipal solid waste) produced in the United States each year, if converted into useful energy, could provide 32 quads per year of badly needed domestic energy, or more than one-third of our annual energy consumption. Conversion efficiency and many other factors make such a production level unrealistic, but it is clear that we are dealing with a very significant potential resource. This report describes research pertaining to the co-combustion of oil shale with solid municipal wastes in a circulating fluidized bed. The oil shale adds significant fuel content and also constituents that can possible produce a useful cementitious ash.

  18. ADVANCED SORBENT DEVELOPMENT PROGRAM DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    R.E Ayala; V.S. Venkataramani; Javad Abbasian; Rachid B. Slimane; Brett E. Williams; Minoo K. Zarnegar; James R. Wangerow; Andy H. Hill

    2000-03-31

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 C (900-1000 F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 C (650 F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 C (650-1000 F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment

  19. ADVANCED SORBENT DEVELOPMENT PROGRAM; DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    AYALA, R E; VENKATARAMANI, V S

    1998-09-30

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 °C (900-1000 °F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 °C (650 °F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 °C (650-1000 °F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost

  20. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL FIRED PROCESSES

    SciTech Connect

    Leon Glicksman; Hesham Younis; Richard Hing-Fung Tan; Michel Louge; Elizabeth Griffith; Vincent Bricout

    1998-04-30

    Pressurized fluidization is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal combustor at high inlet gas velocity to increase the flow of reactants, at an elevated pressure to raise the overall efficiency of the process. Unfortunately, commercialization of large pressurized fluidized beds is inhibited by uncertainties in scaling up units from the current pilot plant levels. In this context, our objective is to conduct a study of the fluid dynamics and solid capture of a large pressurized coal-fired unit. The idea is to employ dimensional similitude to simulate in a cold laboratory model the flow in a Pressurized Circulating Fluid Bed ''Pyrolyzer,'' which is part of a High Performance Power System (HIPPS) developed by Foster Wheeler Development Corporation (FWDC) under the DOE's Combustion 2000 program.

  1. Design and construction of a circulating fluidized bed combustion facility for use in studying the thermal remediation of wastes

    NASA Astrophysics Data System (ADS)

    Rink, Karl K.; Kozinski, Janusz A.; Lighty, JoAnn S.; Lu, Quing

    1994-08-01

    Fluidized bed combustion systems have been widely applied in the combustion of solid fossil fuels, particularly by the power generation industry. Recently, attention has shifted from the conventional bubbling fluidized bed (BFB) to circulating fluidized bed (CFB) combustion systems. Inherent advantages of CFB combustion such as uniform temperatures, excellent mixing, high combustion efficiencies, and greater fuel flexibility have generated interest in the feasibility of CFB combustion systems applied to the thermal remediation of contaminated soils and sludges. Because it is often difficult to monitor and analyze the combustion phenomena that occurs within a full scale fluidized bed system, the need exists for smaller scale research facilities which permit detailed measurements of temperature, pressure, and chemical specie profiles. This article describes the design, construction, and operation of a pilot-scale fluidized bed facility developed to investigate the thermal remediation characteristics of contaminated soils and sludges. The refractory-lined reactor measures 8 m in height and has an external diameter of 0.6 m. The facility can be operated as a BFB or CFB using a variety of solid fuels including low calorific or high moisture content materials supplemented by natural gas introduced into the fluidized bed through auxiliary fuel injectors. Maximum firing rate of the fluidized bed is approximately 300 kW. Under normal operating conditions, internal wall temperatures are maintained between 1150 and 1350 K over superficial velocities ranging from 0.5 to 4 m/s. Contaminated material can be continuously fed into the fluidized bed or introduced as a single charge at three different locations. The facility is fully instrumented to allow time-resolved measurements of gaseous pollutant species, gas phase temperatures, and internal pressures. The facility has produced reproducible fluidization results which agree well with the work of other researchers. Minimum

  2. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  3. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2007-03-31

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2007 through March 31, 2007. The effort in this quarter has concentrated on installing the CFBC Facility and for conducting cold fluidization operations tests in the CFBC facility. The assembly of the ash recirculation pipe duct from the cyclones back to the bed area of the combustor, including the upper and lower loop seals was completed. The electric bed pre-heater was installed to heat the fluidizing air as it enters the wind box. The induced draft fan along with its machine base and power supply was received and installed. The flue gas duct from secondary cyclone outlet to induced draft fan inlet was received and installed, as well as the induced fan flue gas discharge duct. Pressure testing from the forced draft fan to the outlet of the induced fan was completed. In related research a pilot-scale halogen addition test was conducted in the empty slipstream reactor (without (Selective Catalytic Reduction) SCR catalyst loading) and the SCR slipstream reactor with two commercial SCR catalysts. The greatest benefits of conducting slipstream tests can be flexible control and isolation of specific factors. This facility is currently used in full-scale utility and will be combined into 0.6MW CFBC in the future. This work attempts to first investigate performance of the SCR catalyst in the flue gas atmosphere when burning Powder River Basin (PRB), including the impact of PRB coal flue gas composition on the reduction of nitrogen oxides (NOx) and the oxidation of elemental mercury (Hg(0)) under SCR conditions. Secondly, the impacts of hydrogen halogens (Hydrogen fluoride (HF), Hydrogen chloride (HCl), Hydrogen Bromide (HBr) and Hydrogen Iodine (HI)) on Hg(0) oxidation and their mechanisms can be explored.

  4. Experimental study on combustion characteristics and NOX emissions of pulverized anthracite preheated by circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Zhu, Jian-Guo; Lu, Qing-Gang

    2011-08-01

    A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carried out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOX emissions. In the current study, important factors that influence the combustion characteristics and NOX emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800°C in CFB when the primary air is 24% of theoretical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOX emission concentration is less than 371 mg/m3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOX concentration is 221 mg/m3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.

  5. Dynamical tests on fiber optic data taken from the riser section of a circulating fluidized bed

    SciTech Connect

    Taylor, E.M.; Guenther, C.P.; Breault, R.W.

    2007-11-01

    Dynamical tests have been applied to fiber optic data taken from a cold-flow circulating fluidized bed to characterize flow conditions, identify three time and/or length scales (macro, meso, and micro), and understand the contribution these scales have on the raw data. The characteristic variable analyzed is the raw voltage signal obtained from a fiber-optic probe taken at various axial and radial positions under different loading conditions so that different flow regimes could be attained. These experiments were carried out with the bed material of 812 μm cork particles. The characterization was accomplished through analysis of the distribution of the signal through the third and fourth moments of skewness and excess kurtosis. A generalization of the autocorrelation function known as the average mutual information function was analyzed by examining the function’s first minimum, identifying the point at which successive elements are no longer correlated. Further characterization was accomplished through the correlation dimension, a measure of the complexity of the attractor. Lastly, the amount of disorder of the system is described by a Kolmogorov-type entropy estimate. All six aforementioned tests were also implemented on ten levels of detail coefficients resulting from a discrete wavelet transformation of the same signal as used above. Through this analysis it is possible to identify and describe micro (particle level), meso (clustering or turbulence level), and macro (physical or dimensional level) length scales even though some literature considers these scales inseparable [6]. This investigation also used detail wavelet coefficients in conjunction with ANOVA analysis to show which scales have the most impact on the raw signal resulting from local hydrodynamic conditions.

  6. Flow behaviors in a high-flux circulating fluidized bed - article no. A79

    SciTech Connect

    Wang, X.F.; Jin, B.S.; Zhong, W.Q.; Zhang, M.Y.; Huang, Y.J.; Duan, F.

    2008-07-01

    A high-flux circulating fluidized bed coal gasifier cold model which consists of a vertical riser (0.06m-I.D. x 5m-high), two downcomers (0.04m-I.D. x 3.5m-high and 0.1m-I.D. x 3m-high), an inertial separator, a cyclone and two solid feeding devices were established. Geldart group B particles with mean diameters of 140 {mu} m and densities of 2700 kg/m{sup 3} were used as bed materials. Flow behaviors were investigated with the solid mass flux ranges from 108 to 395 kg/m{sup 2} and the superficial gas velocity ranges from 7.6 to 10.2 m/s. The pressure drop, apparent solids holdups, average slip velocity and solids-to-air mass flow ratio under different operating conditions were obtained. The results showed that the riser total pressure drop increased sharply with bed height in the low elevation but slowly in the high elevation, since the solids holdup was higher in the low region than that in the high region. The solids holdup increased with the increasing of solids mass flux while it decreased with increasing superficial gas velocity. A dense suspension upflow flow (DSU) structure was found only existing in the low elevation while the rest upper region was still in the dilute phase, and the length of DSU flow structure increased with solids mass flux. The average slip velocity was found to be the strong function of apparent solids holdup; increasing apparent solids holdup leads to the increase of slip velocity. The riser total pressure drop and apparent solids holdup increase with the solids-to-air mass flow ratio.

  7. Radiative heat transfer in strongly forward scattering media of circulating fluidized bed combustors

    NASA Astrophysics Data System (ADS)

    Ates, Cihan; Ozen, Guzide; Selçuk, Nevin; Kulah, Gorkem

    2016-10-01

    Investigation of the effect of particle scattering on radiative incident heat fluxes and source terms is carried out in the dilute zone of the lignite-fired 150 kWt Middle East Technical University Circulating Fluidized Bed Combustor (METU CFBC) test rig. The dilute zone is treated as an axisymmetric cylindrical enclosure containing grey/non-grey, absorbing, emitting gas with absorbing, emitting non/isotropically/anisotropically scattering particles surrounded by grey diffuse walls. A two-dimensional axisymmetric radiation model based on Method of Lines (MOL) solution of Discrete Ordinates Method (DOM) coupled with Grey Gas (GG)/Spectral Line-Based Weighted Sum of Grey Gases Model (SLW) and Mie theory/geometric optics approximation (GOA) is extended for incorporation of anisotropic scattering by using normalized Henyey-Greenstein (HG)/transport approximation for the phase function. Input data for the radiation model is obtained from predictions of a comprehensive model previously developed and benchmarked against measurements on the same CFBC burning low calorific value indigenous lignite with high volatile matter/fixed carbon (VM/FC) ratio in its own ash. Predictive accuracy and computational efficiency of nonscattering, isotropic scattering and forward scattering with transport approximation are tested by comparing their predictions with those of forward scattering with HG. GG and GOA based on reflectivity with angular dependency are found to be accurate and CPU efficient. Comparisons reveal that isotropic assumption leads to under-prediction of both incident heat fluxes and source terms for which discrepancy is much larger. On the other hand, predictions obtained by neglecting scattering were found to be in favorable agreement with those of forward scattering at significantly less CPU time. Transport approximation is as accurate and CPU efficient as HG. These findings indicate that negligence of scattering is a more practical choice in solution of the radiative

  8. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The fringe-model'' laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  9. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed. Annual report, 1990

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The ``fringe-model`` laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  10. Experimental study on the reuse of spent rapidly hydrated sorbent for circulating fluidized bed flue gas desulfurization.

    PubMed

    Li, Yuan; Zheng, Kai; You, Changfu

    2011-11-01

    Rapidly hydrated sorbent, prepared by rapidly hydrating adhesive carrier particles and lime, is a highly effective sorbent for moderate temperature circulating fluidized bed flue gas desulfurization (CFB-FGD) process. The residence time of fine calcium-containing particles in CFB reactors increases by adhering on the surface of larger adhesive carrier particles, which contributes to higher sorbent calcium conversion ratio. The circulation ash of CFB boilers (α-adhesive carrier particles) and the spent sorbent (β and γ-adhesive carrier particles) were used as adhesive carrier particles for producing the rapidly hydrated sorbent. Particle physical characteristic analysis, abrasion characteristics in fluidized bed and desulfurization characteristics in TGA and CFB-FGD systems were investigated for various types of rapidly hydrated sorbent (α, β, and γ-sorbent). The adhesion ability of γ-sorbent was 50.1% higher than that of α-sorbent. The abrasion ratio of β and γ-sorbent was 16.7% lower than that of α-sorbent. The desulfurization abilities of the three sorbent in TGA were almost same. The desulfurization efficiency in the CFB-FGD system was up to 95% at the bed temperature of 750 °C for the β-sorbent. PMID:21928832

  11. Solids circulation around a jet in a fluidized bed gasifier. Final technical report, September 1, 1978-September 30, 1980

    SciTech Connect

    Gidaspow, D.; Ettehadieh, B.; Lin, C.; Goyal, A.; Lyczkowski, R.W.

    1980-01-01

    The object of this investigation was to develop an experimentally verified hydrodynamic model to predict solids circulation around a jet in a fluidized bed gasifier. Hydrodynamic models of fluidization use the principles of conservation of mass, momentum and energy. To account for unequal velocities of solid and fluid phases, separate phase momentum balances are developed. Other fluid bed models used in the scale-up of gasifiers do not employ the principles of conservation of momentum. Therefore, these models cannot predict fluid and particle motion. In such models solids mixing is described by means of empirical transfer coefficients. A two dimensional unsteady state computer code was developed to give gas and solid velocities, void fractions and pressure in a fluid bed with a jet. The growth, propagation and collapse of bubbles was calculated. Time-averaged void fractions were calculated that showed an agreement with void fractions measured with a gamma ray densitometer. Calculated gas and solid velocities in the jet appeared to be reasonable. Pressure and void oscillations also appear to be reasonable. A simple analytical formula for the rate of solids circulation was developed from the equations of change. It agrees with Westinghouse fluidization data in a bed with a draft tube. One dimensional hydrodynamic models were applied to modeling of entrained-flow coal gasification reactors and compared with data. Further development of the hydrodynamic models should make the scale-up and simulation of fluidized bed reactors a reality.

  12. Translocation and toxicity assessment of heavy metals from circulated fluidized-bed combustion of oil shale in Huadian, China.

    PubMed

    Luan, Jingde; Li, Aimin; Su, Tong; Li, Xuan

    2009-07-30

    Oil shale and fly ash collected from two thermal power plants located in Huadian, the northeast city of China were subjected to fraction distribution, translocation regularity and toxicity assessment to provide preliminary assessment of suitability for land application. By Tessier sequential extraction, the results showed that Ni, Cr, Pb and Zn were mostly bounded with iron-manganese and organic bound in oil shale, but Cu and Cd were mostly associated with iron-manganese bound and residue fraction. Through circulated fluidized-bed combustion, high concentration of heavy metals (Cu, Cd, Ni, Cr, Pb, and Zn) was found in iron-manganese bound and residue fraction in fly ash. There was accumulation of all studied metals except Ni and Cr in fly ash and translocation mass of metals were as follows: Pb>Zn>Cu>Cd during circulated fluidized-bed combustion. Fly ash was contaminated with Cd higher than the pollution concentration limits listed in GB15168-1995, China. This work demonstrated that it was unadvisable way to carry out landfill without any treatment. By means of STI model, toxicity assessment of heavy metals was carried out to show that there was notable increase in toxicity from oil shale to fly ash.

  13. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  14. Fluidized-bed combustion

    SciTech Connect

    Botros, P E

    1990-04-01

    This report describes the activities of the Morgantown Energy Technology Center's research and development program in fluidized-bed combustion from October 1, 1987, to September 30, 1989. The Department of Energy program involves atmospheric and pressurized systems. Demonstrations of industrial-scale atmospheric systems are being completed, and smaller boilers are being explored. These systems include vortex, multi-solid, spouted, dual-sided, air-cooled, pulsed, and waste-fired fluidized-beds. Combustion of low-rank coal, components, and erosion are being studied. In pressurized combustion, first-generation, combined-cycle power plants are being tested, and second-generation, advanced-cycle systems are being designed and cost evaluated. Research in coal devolatilization, metal wastage, tube corrosion, and fluidization also supports this area. 52 refs., 24 figs., 3 tabs.

  15. JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal

    SciTech Connect

    Douglas Hajicek; Jay Gunderson; Ann Henderson; Stephen Sollom; Joshua Stanislowski

    2007-08-15

    Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before it could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash

  16. Characterization of Combustion and Emission of Several Kinds of Herbaceous Biomass Pellets in a Circulating Fluidized Bed Combustor

    NASA Astrophysics Data System (ADS)

    Li, S. Y.; Teng, H. P.; Jiao, W. H.; Shang, L. L.; Lu, Q. G.

    Characterizations of combustion and emission of four kinds of herbaceous biomass pellets were investigated in a 0.15 MWt circulating fluidized bed. Corn stalk, wheat stalk, cotton stalk and king grass, which are typical herbaceous biomass in China, were chosen for this study. Temperature profile, emission in flue gas and agglomeration were studied by changing the combustion temperature between 750°C and 880°C. The combustion efficiencies are in the range from 97.4% to 99.4%, which are relatively high due to the homogeneous temperature profiles and good circulating fluidization of bed material. Suitable combustion temperatures for the different herbaceous biomass are mainly depended on the emission and bed agglomeration. SO2 and HCl concentrations in flue gas are in direct proportion to the sulfur and chlorine contents of the herbaceous biomass. Agglomeration at the cyclone leg and the loop seal is the main reason for defluidization in the CFB combustor.

  17. Advancement of an Infra-Red Technique for Whole-Field Concentration Measurements in Fluidized Beds

    PubMed Central

    Medrano, Jose A.; de Nooijer, Niek C. A.; Gallucci, Fausto; van Sint Annaland, Martin

    2016-01-01

    For a better understanding and description of the mass transport phenomena in dense multiphase gas-solids systems such as fluidized bed reactors, detailed and quantitative experimental data on the concentration profiles is required, which demands advanced non-invasive concentration monitoring techniques with a high spatial and temporal resolution. A novel technique based on the selective detection of a gas component in a gas mixture using infra-red properties has been further developed. The first stage development was carried out using a very small sapphire reactor and CO2 as tracer gas. Although the measuring principle was demonstrated, the real application was hindered by the small reactor dimensions related to the high costs and difficult handling of large sapphire plates. In this study, a new system has been developed, that allows working at much larger scales and yet with higher resolution. In the new system, propane is used as tracer gas and quartz as reactor material. In this study, a thorough optimization and calibration of the technique is presented which is subsequently applied for whole-field measurements with high temporal resolution. The developed technique allows the use of a relatively inexpensive configuration for the measurement of detailed concentration fields and can be applied to a large variety of important chemical engineering topics. PMID:26927127

  18. Simulation for Supporting Scale-Up of a Fluidized Bed Reactor for Advanced Water Oxidation

    PubMed Central

    Abdul Raman, Abdul Aziz; Daud, Wan Mohd Ashri Wan

    2014-01-01

    Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe3+ and Fe2+ mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40–90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment. PMID:25309949

  19. Particle-size optimization for SO{sub 2} capture by limestone in a circulating fluidized bed

    SciTech Connect

    Saastamoinen, J.J.

    2007-10-15

    Sulfur capture by limestone particles in a circulating fluidized bed is studied by modeling. Small particles are reactive but they have a short residence time depending on the separation efficiency of the cyclone. With large particles, the residence time is longer, but the rate and degree of sulfur capture are lower. Then the large particles removed in the bottom ash flow may have reached a lesser degree of conversion (from CaO to CaSO{sub 4}), especially if the rate of attrition is low. The optimum particle size or particle-size distribution to minimize the limestone feed rate to achieve a given efficiency of sulfur capture is discussed. A methodology to calculate the optimum size is presented.

  20. Investigation of heat transfer and combustion in the advanced fluidized bed combustor (FBC)

    SciTech Connect

    Dr. Seong W. Lee

    1998-10-01

    The objective of this project is to predict the heat transfer and combustion performance in newly-designed fluidized bed combustor (FBC) and to provide the design guide lines and innovative concept for small-scale boiler and furnace. The major accomplishments are summarized.

  1. Draft Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    1999-08-27

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, which occupies a 400-acre industrial site along the north shore of the St. Johns River about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. JEA has indicated that construction may begin without DOE funding prior to the completion of the NEPA process in February 2000 and would continue until December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared funding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues

  2. Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    2000-06-30

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. At their own risk, JEA has begun initial construction activities without DOE funding. Construction would take approximately two years and, consistent with the original JEA schedule, would be completed in December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared finding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues, including air quality, traffic

  3. Applicability of fluidized bed reactor in recalcitrant compound degradation through advanced oxidation processes: a review.

    PubMed

    Tisa, Farhana; Abdul Raman, Abdul Aziz; Wan Daud, Wan Mohd Ashri

    2014-12-15

    Treatment of industrial waste water (e.g. textile waste water, phenol waste water, pharmaceutical etc) faces limitation in conventional treatment procedures. Advanced oxidation processes (AOPs) do not suffer from the limits of conventional treatment processes and consequently degrade toxic pollutants more efficiently. Complexity is faced in eradicating the restrictions of AOPs such as sludge formation, toxic intermediates formation and high requirement for oxidants. Increased mass-transfer in AOPs is an alternate solution to this problem. AOPs combined with Fluidized bed reactor (FBR) can be a potential choice compared to fixed bed or moving bed reactor, as AOP catalysts life-span last for only maximum of 5-10 cycles. Hence, FBR-AOPs require lesser operational and maintenance cost by reducing material resources. The time required for AOP can be minimized using FBR and also treatable working volume can be increased. FBR-AOP can process from 1 to 10 L of volume which is 10 times more than simple batch reaction. The mass transfer is higher thus the reaction time is lesser. For having increased mass transfer sludge production can be successfully avoided. The review study suggests that, optimum particle size, catalyst to reactor volume ratio, catalyst diameter and liquid or gas velocity is required for efficient FBR-AOP systems. However, FBR-AOPs are still under lab-scale investigation and for industrial application cost study is needed. Cost of FBR-AOPs highly depends on energy density needed and the mechanism of degradation of the pollutant. The cost of waste water treatment containing azo dyes was found to be US$ 50 to US$ 500 per 1000 gallons where, the cost for treating phenol water was US$ 50 to US$ 800 per 1000 gallons. The analysis for FBR-AOP costs has been found to depend on the targeted pollutant, degradation mechanism (zero order, 1st order and 2nd order) and energy consumptions by the AOPs.

  4. Applicability of fluidized bed reactor in recalcitrant compound degradation through advanced oxidation processes: a review.

    PubMed

    Tisa, Farhana; Abdul Raman, Abdul Aziz; Wan Daud, Wan Mohd Ashri

    2014-12-15

    Treatment of industrial waste water (e.g. textile waste water, phenol waste water, pharmaceutical etc) faces limitation in conventional treatment procedures. Advanced oxidation processes (AOPs) do not suffer from the limits of conventional treatment processes and consequently degrade toxic pollutants more efficiently. Complexity is faced in eradicating the restrictions of AOPs such as sludge formation, toxic intermediates formation and high requirement for oxidants. Increased mass-transfer in AOPs is an alternate solution to this problem. AOPs combined with Fluidized bed reactor (FBR) can be a potential choice compared to fixed bed or moving bed reactor, as AOP catalysts life-span last for only maximum of 5-10 cycles. Hence, FBR-AOPs require lesser operational and maintenance cost by reducing material resources. The time required for AOP can be minimized using FBR and also treatable working volume can be increased. FBR-AOP can process from 1 to 10 L of volume which is 10 times more than simple batch reaction. The mass transfer is higher thus the reaction time is lesser. For having increased mass transfer sludge production can be successfully avoided. The review study suggests that, optimum particle size, catalyst to reactor volume ratio, catalyst diameter and liquid or gas velocity is required for efficient FBR-AOP systems. However, FBR-AOPs are still under lab-scale investigation and for industrial application cost study is needed. Cost of FBR-AOPs highly depends on energy density needed and the mechanism of degradation of the pollutant. The cost of waste water treatment containing azo dyes was found to be US$ 50 to US$ 500 per 1000 gallons where, the cost for treating phenol water was US$ 50 to US$ 800 per 1000 gallons. The analysis for FBR-AOP costs has been found to depend on the targeted pollutant, degradation mechanism (zero order, 1st order and 2nd order) and energy consumptions by the AOPs. PMID:25190594

  5. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes.

  6. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. PMID:26278370

  7. Development of a topping combustor for advanced concept pressurized fluidized-bed combustion systems

    SciTech Connect

    Domeracki, W.F.; Dowdy, T.E.; Bachovchin, D.

    1995-11-01

    A project team consisting of Foster Wheeler Development Corporation, Westinghouse Electric Corporation, Gilbert/Commonwealth and the Institute of Gas Technology, are developing a Second Generation Pressurized Fluidized Bed System. Foster Wheeler is developing a carbonizer (a partial gasifier) and a pressurized fluidized bed combustor. Both these units operate at a nominal 1600{degrees}F (870{degrees}C) for optimal sulfur capture. Since this temperature is well below the current combustion turbine combustor outlet operating temperature of 2350{degrees}F (1290{degrees}C), to reach commercialization, a topping combustor and hot gas cleanup (HGCU) equipment must be developed. Westinghouse`s efforts are focused on the development of the high temperature gas cleanup equipment and the topping combustor. This paper concentrates on the design and test of the topping combustor, which must use a low heating value syngas from the carbonizer at approximately 1600{degrees}F and 150 to 210 psi.

  8. Development of an advanced process for drying fine coal in an inclined fluidized bed

    SciTech Connect

    Boysen, J.E.; Cha, C.Y.; Barbour, F.A.; Turner, T.F.; Kang, T.W.; Berggren, M.H.; Hogsett, R.F.; Jha, M.C.

    1990-02-01

    The objective of this research project was to demonstrate a technically feasible and economically viable process for drying and stabilizing high-moisture subbituminous coal. Controlled thermal drying of coal fines was achieved using the inclined fluidized-bed drying and stabilization process developed by the Western Research Institute. The project scope of work required completion of five tasks: (1) project planning, (2) characterization of two feed coals, (3) bench-scale inclined fluidized-bed drying studies, (4) product characterization and testing, and (5) technical and economic evaluation of the process. High moisture subbituminous coals from AMAX Eagle Butte mine located in the Powder River Basin of Wyoming and from Usibelli Coal Mine, Inc. in Healy, Alaska were tested in a 10-lb/hr bench-scale inclined fluidized-bed. Experimental results show that the dried coal contains less than 1.5% moisture and has a heating value over 11,500 Btu/lb. The coal fines entrainment can be kept below 15 wt % of the feed. The equilibrium moisture of dried coal was less than 50% of feed coal equilibrium moisture. 7 refs., 60 figs., 47 tabs.

  9. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized bed. Topical report, January 1, 1991--June 30, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.; Heping, Y.; Clifton, K.

    1992-07-01

    This research program involves two major aspects. First, to evaluate techniques to effectively probe the polydisperse gas-solid flows and second, to apply these techniques to study the gas-solid flow structure and clusters in the riser of a circulating fluidized bed riser. Amongst the non-intrusive techniques a modified laser Doppler technique based on the fluorescence-emission concept has been adopted and the other techniques involve pitot-static pressure probes. A circulating fluidized bed (CFB) facility has been designed, built and is currently operational at West Virginia University. The design provides for maximum versatility in investigating the hydrodynamics of the CFB riser. Two stage cyclones are employed to capture the particles exhausted from the riser. Measurements of gas velocity distribution were carried out in the circulating fluidized bed riser. with particles having a mean diameter of 112 {mu}m and a density of 2305 kg/m{sup 3} and another set of particles with a mean diameter of 145 {mu}m and a density of 2245 kg/m{sup 3}. The experimental results showed that the local gas velocity varied with the radial position, elevation, solids circulation rate, superficial velocity and particle size. A general formula for gas velocity distribution in the circulating fluidized bed riser was obtained based on the particle circulation, superficial velocity and particle diameter. The pressure drops across the L-valve were also studied for different particle sizes, L-valve diameters and aeration. The solids flowrate was found to be a function of the L-valve geometry, operating parameters and solids properties. Pressure drop of L-valve increases with increasing solids diameter and decreasing diameter of the L-valve. Pressure drop across standpipe increases as the solids diameter and diameter of the standpipe decrease.

  10. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, 1 March--31 May 1994

    SciTech Connect

    Abbasian, J.; Chowdiah, P.; Hill, A.H.; Rue, D.M.

    1994-09-01

    The objective of this study is to obtain data on the rates of reaction between hydrogen sulfide (H{sub 2}S) and uncalcined calcium-based sorbents under operating conditions relevant to first stage (carbonizer) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure in the first stage generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, removal of sulfur compounds takes place through the reaction between H{sub 2}S and calcium carbonate. To achieve this objective, the rates of reaction between hydrogen sulfide and uncalcined calcium-based sorbents will be determined by conducting tests in pressurized thermogravimetric analyzer (TGA) and high-pressure/high-temperature fluidized-bed reactor (HPTR) units. The effects of sorbent type, sorbent particle size, reactor temperature and pressure, and CO{sub 2} and H{sub 2}S partial pressures on the sulfidation reaction rate will be determined. During this quarter a series of sulfidation tests were conducted in the high-pressure/high-temperature fluidized-bed reactor (HPTR) units. The effects of sorbent type, sorbent particle size, reactor temperature and pressure, and CO{sub 2} and H{sub 2}S partial pressures on the sulfidation reaction rate will be determined. During this quarter a series of sulfidation tests were conducted in the high-pressure high-temperature thermogravimetric analyzer (HPTGA unit) using limestone and dolomite. The results suggest that half-calcined dolomite is much more reactive than uncalcined limestone. Also, temperature in the range of 800 to 950 C did not significantly affect the sulfidation reaction rates for both limestone and dolomite.

  11. Co-firing waste materials in an advanced pressurized fluidized-bed combustor

    SciTech Connect

    Rubow, L.N.; DeLallo, M.R.; Zaharchuk, R.

    1994-10-01

    A study has been undertaken to investigate the technical and economic feasibility of co-firing a pressurized fluidized-bed combustor (PFBC) with coal and municipal or industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in a central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), municipal sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of the performance evaluation completed as part of this study, and provides recommendations for further evaluation.

  12. Circulating fluidized bed combustion product addition to acid soil: alfalfa (Medicago sativa L.) composition and environmental quality.

    PubMed

    Chen, Liming; Dick, Warren A; Kost, David

    2006-06-28

    To reduce S emissions, petroleum coke with a high concentration of S was combusted with limestone in a circulating fluidized bed (CFB) boiler. The combustion process creates a bed product that has potential for agricultural uses. This CFB product is often alkaline and enriched in S and other essential plant nutrients, but also contains high concentrations of Ni and V. Agricultural land application of CFB product is encouraged, but little information is available related to plant responses and environmental impacts. CFB product and agricultural lime (ag-lime) were applied at rates of 0, 0.5, 1.0, and 2.0 times the soil's lime requirement (LR) to an acidic soil (Wooster silt loam). The 2.0x LR application rate of CFB product was equivalent to 67.2 Mg ha(-1). Alfalfa yield was increased 4.6 times by CFB product and 3.8 times by ag-lime compared to untreated control. Application of CFB product increased the concentration of V in soil and alfalfa tissue, but not in soil water, and increased the concentration of Ni in soil and soil water, but not in alfalfa tissue. However, these concentrations did not reach levels that might cause environmental problems.

  13. Investigation of gas-solids flow in a circulating fluidized bed using 3D electrical capacitance tomography

    NASA Astrophysics Data System (ADS)

    Mao, Mingxu; Ye, Jiamin; Wang, Haigang; Yang, Wuqiang

    2016-09-01

    The hydrodynamics of gas-solids flow in the bottom of a circulating fluidized bed (CFB) are complicated. Three-dimensional (3D) electrical capacitance tomography (ECT) has been used to investigate the hydrodynamics in risers of different shapes. Four different ECT sensors with 12 electrodes each are designed according to the dimension of risers, including two circular ECT sensors, a square ECT sensor and a rectangular ECT sensor. The electrodes are evenly arranged in three planes to obtain capacitance in different heights and to reconstruct the 3D images by linear back projection (LBP) algorithm. Experiments were carried out on the four risers using sands as the solids material. The capacitance and differential pressure are measured under the gas superficial velocity from 0.6 m s-1 to 3.0 m s-1 with a step of 0.2 m s-1. The flow regime is investigated according to the solids concentration and differential pressure. The dynamic property of bubbling flows is analyzed theoretically and the performance of the 3D ECT sensors is evaluated. The experimental results show that 3D ECT can be used in the CFB with different risers to predict the hydrodynamics of gas-solids bubbling flows.

  14. Development of Methane and Nitrous Oxide Emission Factors for the Biomass Fired Circulating Fluidized Bed Combustion Power Plant

    PubMed Central

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH4), Nitrous oxide (N2O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH4 and N2O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH4 and N2O exhausted from the CFB boiler. As a result, the emission factors of CH4 and N2O are 1.4 kg/TJ (0.9–1.9 kg/TJ) and 4.0 kg/TJ (2.9–5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N2O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  15. A Study on Methane and Nitrous Oxide Emissions Characteristics from Anthracite Circulating Fluidized Bed Power Plant in Korea

    PubMed Central

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH4) and nitrous oxide (N2O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH4 and N2O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH4 emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N2O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  16. Preparation and characterization of bio-oils from internally circulating fluidized-bed pyrolyses of municipal, livestock, and wood waste.

    PubMed

    Cao, Jing-Pei; Xiao, Xian-Bin; Zhang, Shou-Yu; Zhao, Xiao-Yan; Sato, Kazuyoshi; Ogawa, Yukiko; Wei, Xian-Yong; Takarada, Takayuki

    2011-01-01

    Fast pyrolyses of sewage sludge (SS), pig compost (PC), and wood chip (WC) were investigated in an internally circulating fluidized-bed to evaluate bio-oil production. The pyrolyses were performed at 500 °C and the bio-oil yields from SS, PC, and WC were 45.2%, 44.4%, and 39.7% (dried and ash-free basis), respectively. The bio-oils were analyzed with an elemental analyzer, Karl-Fischer moisture titrator, bomb calorimeter, Fourier transformation infrared spectrometer, gel permeation chromatograph, and gas chromatography/mass spectrometry. The results show that the bio-oil from SS is rich in aliphatic and organonitrogen species, while the bio-oil from PC exhibits higher caloric value due to its higher carbon content and lower oxygen content in comparison with that from SS. The bio-oils from SS and PC have similar chemical composition of organonitrogen species. Most of the compounds detected in the bio-oil from WC are organooxygen species. Because of its high oxygen content, low H/C ratio, and caloric value, the bio-oil from WC is unfeasible for use as fuel feedstock, but possible for use as chemical feedstock. PMID:20943376

  17. Investigation of gas–solids flow in a circulating fluidized bed using 3D electrical capacitance tomography

    NASA Astrophysics Data System (ADS)

    Mao, Mingxu; Ye, Jiamin; Wang, Haigang; Yang, Wuqiang

    2016-09-01

    The hydrodynamics of gas–solids flow in the bottom of a circulating fluidized bed (CFB) are complicated. Three-dimensional (3D) electrical capacitance tomography (ECT) has been used to investigate the hydrodynamics in risers of different shapes. Four different ECT sensors with 12 electrodes each are designed according to the dimension of risers, including two circular ECT sensors, a square ECT sensor and a rectangular ECT sensor. The electrodes are evenly arranged in three planes to obtain capacitance in different heights and to reconstruct the 3D images by linear back projection (LBP) algorithm. Experiments were carried out on the four risers using sands as the solids material. The capacitance and differential pressure are measured under the gas superficial velocity from 0.6 m s‑1 to 3.0 m s‑1 with a step of 0.2 m s‑1. The flow regime is investigated according to the solids concentration and differential pressure. The dynamic property of bubbling flows is analyzed theoretically and the performance of the 3D ECT sensors is evaluated. The experimental results show that 3D ECT can be used in the CFB with different risers to predict the hydrodynamics of gas–solids bubbling flows.

  18. A study on methane and nitrous oxide emissions characteristics from anthracite circulating fluidized bed power plant in Korea.

    PubMed

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH₄) and nitrous oxide (N₂O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH₄ and N₂O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH₄ emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N₂O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  19. Development of methane and nitrous oxide emission factors for the biomass fired circulating fluidized bed combustion power plant.

    PubMed

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH(4)), Nitrous oxide (N(2)O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH(4) and N(2)O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH(4) and N(2)O exhausted from the CFB boiler. As a result, the emission factors of CH(4) and N(2)O are 1.4 kg/TJ (0.9-1.9 kg/TJ) and 4.0 kg/TJ (2.9-5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N(2)O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  20. Effect of cofiring coal and biofuel with sewage sludge on alkali problems in a circulating fluidized bed boiler

    SciTech Connect

    K.O. Davidsson; L.-E. Aamand; A.-L. Elled; B. Leckner

    2007-12-15

    Cofiring experiments were performed in a 12 MW circulating fluidized bed boiler. The fuel combinations were biofuel (wood+straw), coal+biofuel, coal+sewage sludge+biofuel, and sewage sludge+biofuel. Limestone or chlorine (PVC) was added in separate experiments. Effects of feed composition on bed ash and fly ash were examined. The composition of flue gas was measured, including on-line measurement of alkali chlorides. Deposits were collected on a probe simulating a superheater tube. It was found that the fuel combination, as well as addition of limestone, has little effect on the alkali fraction in bed ash, while chlorine decreases the alkali fraction in bed ash. Sewage sludge practically eliminates alkali chlorides in flue gas and deposits. Addition of enough limestone to coal and sludge for elimination of the SO{sub 2} emission does not change the effect of chlorine. Chlorine addition increases the alkali chloride in flue gas, but no chlorine was found in the deposits with sewage sludge as a cofuel. Cofiring of coal and biofuel lowers the alkali chloride concentration in the flue gas to about a third compared with that of pure biofuel. This is not affected by addition of lime or chlorine. It is concluded that aluminum compounds in coal and sludge are more important than sulfur to reduce the level of KCl in flue gas and deposits. 24 refs., 8 figs., 7 tabs.

  1. Soy protein recovery in a solvent-free process using continuous liquid-solid circulating fluidized bed ion exchanger.

    PubMed

    Prince, Andrew; Bassi, Amarjeet S; Haas, Christine; Zhu, Jesse X; Dawe, Jennifer

    2012-01-01

    Soy protein concentrates and soy protein isolates act as ingredients in bakery, meat and dairy products, baby formulas, starting materials for spun textured vegetable products, and other nutritional supplements. In this study, the effectiveness of a liquid-solid circulating fluidized bed (LSCFB) ion exchanger is demonstrated for the recovery of soluble soy proteins from full fat and defatted soy flour. Under steady-state operating conditions, about 50% of the proteins could be recovered from the feed streams entering the ion exchanger. The LSCFB was shown to be a promising system for the recovery of soy protein from both defatted and full fat soy flour solutions. As the ion exchange process captures dissolved proteins, the system may offer a less damaging form of processing compared with the acid precipitation process where soy protein aggregates form and functionality is affected. In addition, the LSCFB allows simultaneous adsorption and desorption of the proteins allowing for a continuous operation. No prefiltration of feed containing suspended particles is required as well, because fluidization is used in place of packed bed technology to improve on current ion exchange processes. PMID:22002948

  2. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, December 1, 1994--February 28, 1995

    SciTech Connect

    Abbasian, J.

    1996-03-01

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen (gaseous reactant); and calcium sulfide and calcium carbonate (solid reactants), will be determined by conducting tests in a pressurized thermogravimetric analyzer (HPTGA) unit. The effects of sorbent type, sorbent particle size, reactor temperature and pressure; and O{sub 2} as well as SO{sub 2} partial pressures on the sulfation reactions rate will be determined. During this quarter, samples of the selected limestone and dolomite, sulfided in the fluidized-bed reactor during last quarter, were analyzed. The extent of sulfidation in these samples was in the range of 20 to 50%, which represent carbonizer discharge material at different operating conditions. The high pressure thermogravimetric analyzer (BPTGA) unit has been modified and a new pressure control system was installed to eliminate pressure fluctuation during the sulfation tests.

  3. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, September 1--November 30, 1994

    SciTech Connect

    Abbasian, J.; Hill, A.; Wangerow, J.R.

    1994-12-31

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen (gaseous reactant); and calcium sulfide and calcium carbonate (solid reactants), will be determined by conducting tests in a pressurized thermogravimetric analyzer (HPTGA) unit. The effects of sorbent type, sorbent particle size, reactor temperature and pressure; and O{sub 2} as well as SO{sub 2} partial pressures on the sulfation reactions rate will be determined. During this quarter, samples of the selected limestone and dolomite were sulfided in the fluidized-bed reactor. These tests were conducted in both calcining and non-calcining operating conditions to produce partially-sulfided sorbents containing calcium oxide and calcium carbonate, respectively. These samples which represent the carbonizer discharge material, will be used as the feed material in the sulfation tests to be conducted in the HPTGA unit during the next quarter.

  4. Sulfur removal in advanced two-stage fluidized-bed combustion. [Quarterly] technical report, December 1, 1993--February 28, 1994

    SciTech Connect

    Abbasian, J.; Hill, A.H.; Wangerow, J.R.; Rue, D.M.

    1994-06-01

    The objective of this study is to obtain data on the rates of reaction between, hydrogen sulfide (H{sub 2}S) and uncalcined calcium-based sorbents under operating conditions relevant to first stage (carbonizer) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure in the first stage generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, removal of sulfur compounds takes place through the reaction between H{sub 2}S and calcium carbonate. To achieve this objective the rates of reaction between hydrogen sulfide and uncalcined calcium-based sorbents will be determined by conducting tests in pressurized thermogravimetric analyzer (TGA) and high-pressure/high-temperature fluidized-bed reactor (HPTR) units. The effects of sorbent type, sorbent particle size, reactor temperature and pressure, and CO{sub 2} and H{sub 2}S partial pressures on the sulfidation reaction rate will be determined. During this quarter, the high-pressure thermogravimetric analyzer (HPTGA) unit was installed and the shakedown process was completed. Several tests were conducted in the HPTGA unit to establish the operating procedure and the repeatability of the experimental results. Sulfidation by conducting the baseline sulfidation tests. The results are currently being analyzed.

  5. Sulfur removal in advanced two-staged pressurized fluidized-bed combustion; [Quarterly] report, September 1--November 1993

    SciTech Connect

    Abbasian, J.; Hill, A.H.; Wangerow, J.R.; Rue, D.M.

    1994-03-01

    The objective of this study is to obtain data on the rates of reaction between hydrogen sulfide (H{sub 2}S) and uncalcined calcium-based sorbents under operating conditions relevant to first stage (carbonizer) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure in the first stage generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, removal of sulfur compounds takes place through the reaction between H{sub 2}S and calcium carbonate. To achieve this objective, the rates of reaction between hydrogen sulfide and uncalcined calcium-based sorbents will be determined by conducting tests in pressurized thermogravimetric analyzer (TGA) and high-pressure/high-temperature fluidized-bed reactor (HPTR) units. The effects of sorbent type, sorbent particle size, reactor temperature and pressure, and CO{sub 2} and H{sub 2}S partial pressures on the sulfidation reaction rate will be determined. A pressurized TGA unit has been purchased by IGT for use in this project.

  6. Evaluation of biological nutrient removal from wastewater by Twin Circulating Fluidized Bed Bioreactor (TCFBBR) using a predictive fluidization model and AQUIFAS APP.

    PubMed

    Andalib, Mehran; Nakhla, George; Sen, Dipankar; Zhu, Jesse

    2011-02-01

    A two-phase and three-phase predictive fluidization model based on the characteristics of a system such as media type and size, flow rates, and reactor cross sectional area was proposed to calculate bed expansion, solid, liquid and gas hold up and specific surface area (SSA) of the biofilm particles. The model was subsequently linked to 1d AQUIFAS APP software (Aquaregen) to model biological nutrient removal in two phase (anoxic) and three phase (aerobic) fluidized bed bioreactors. The credibility of the proposed model for biological nutrient removal was investigated using the experimental data from a Twin Circulating Fluidized Bed Bioreactors (TCFBBR) treating synthetic and municipal wastewater. The SSA of bio-particles and volume of the expanded bed were simulated as a function of operational parameters. Two-sided t-tests demonstrated that simulated SCOD, NH(4)-N, NO(3)-N, TN, VSS and biomass yields agreed with the experimental values at the 95% confidence level. PMID:21075620

  7. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-07-13

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

  8. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits

    2001-01-18

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, work focused on performing the design of the conceptual fluidized bed system and determining the system economics.

  9. Development and Implementation of 3-D, High Speed Capacitance Tomography for Imaging Large-Scale, Cold-Flow Circulating Fluidized Bed

    SciTech Connect

    Marashdeh, Qussai

    2013-02-01

    A detailed understanding of multiphase flow behavior inside a Circulating Fluidized Bed (CFB) requires a 3-D technique capable of visualizing the flow field in real-time. Electrical Capacitance Volume Tomography (ECVT) is a newly developed technique that can provide such measurements. The attractiveness of the technique is in its low profile sensors, fast imaging speed and scalability to different section sizes, low operating cost, and safety. Moreover, the flexibility of ECVT sensors enable them to be designed around virtually any geometry, rendering them suitable to be used for measurement of solid flows in exit regions of the CFB. Tech4Imaging LLC has worked under contract with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to develop an ECVT system for cold flow visualization and install it on a 12 inch ID circulating fluidized bed. The objective of this project was to help advance multi-phase flow science through implementation of an ECVT system on a cold flow model at DOE NETL. This project has responded to multi-phase community and industry needs of developing a tool that can be used to develop flow models, validate computational fluid dynamics simulations, provide detailed real-time feedback of process variables, and provide a comprehensive understating of multi-phase flow behavior. In this project, a complete ECVT system was successfully developed after considering different potential electronics and sensor designs. The system was tested at various flow conditions and with different materials, yielding real-time images of flow interaction in a gas-solid flow system. The system was installed on a 12 inch ID CFB of the US Department of Energy, Morgantown Labs. Technical and economic assessment of Scale-up and Commercialization of ECVT was also conducted. Experiments conducted with larger sensors in conditions similar to industrial settings are very promising. ECVT has also the potential to be developed for imaging multi

  10. Performance Improvement of 235 MWe and 260 MWe Circulating Fluidized Bed Boilers

    NASA Astrophysics Data System (ADS)

    Nowak, W.; Walkowiak, R.; Oztmowskt, T.; Jablonskr, J.; Trybala S, T.

    This article presents the results of studies on the operational performance of the first 235 MWe with hot cyclones and 260 MWe second-generation Compact circulating fluidised bed (CFB) boiler installed as part of the repowering of the Turow power plant in Poland with close to 1,500 MWe of new capacity based on CFB technology. The main characteristic distinguishing the second generation type of boiler is the use of an integrated solids separator rather than an external cyclone. The analysis of flue gas emissions showed that the standards relating to permissible concentrations of pollutants such as SO2, NOx and CO, have been met. SO2 levels have ranged from 157 mg/mn3 to 400 mg/mmn3, levels of NOx' from 120 mg/mmn3 to 342 mg/mmn3, and levels of CO from 7 to 45 mg/mmn3. The second-generation CFB boilers at the Turow power plant represent a major advance in CFB technology at this size. Studies on actual emissions indicated that the present standard related to permissible concentration of gas emissions and dust in flue gases have been met. The paper addresses also some performance improvements of the CFB boilers. In the boilers with external cyclones, erosion problems emerged after a time of 50 thousand hours. The problems have been quite precisely diagnosed recently and will be resolved on the occasion of the nearest shutdowns for major repairs.

  11. Attrition and changes in size distribution of lime sorbents during fluidization in a circulating fluidized bed absorber. Double quarterly report, January 1--August 31, 1993

    SciTech Connect

    Lee, Sang-Kwun; Keener, T.C.; Cook, J.L.; Khang, Soon Jai

    1993-12-31

    The experimental data of lime sorbent attrition obtained from attriton tests in a circulating fluidized bed absorber (CFBA) are represented. The results are interpreted as both the weight-based attrition rate and size-based attrition rate. The weight-based attrition rate constants are obtained from a modified second-order attrition model, incorporating a minimum fluidization weight, W{sub min}, and excess velocity. Furthermore, this minimum fluidization weight, or W{sub min} was found to be a function of both particle size and velocity. A plot of the natural log of the overall weight-based attrition rate constants (ln K{sub a}) for Lime 1 (903 MMD) at superficial gas velocities of 2 m/s, 2.35 m/s, and 2.69 m/s and for Lime 2 (1764 MMD) at superficial gas velocities of 2 m/s, 3 m/s, 4 m/s and 5 m/s versus the energy term, 1/(U-U{sub mf}){sup 2}, yielded a linear relationship. And, a regression coefficient of 0.9386 for the linear regression confirms that K{sub a} may be expressed in Arrhenius form. In addition, an unsteady state population model is represented to predict the changes in size distribution of bed materials during fluidization. The unsteady state population model was verified experimentally and the solid size distribution predicted by the model agreed well with the corresponding experimental size distributions. The model may be applicable for the batch and continuous operations of fluidized beds in which the solids size reduction is predominantly resulted from attritions and elutriations. Such significance of the mechanical attrition and elutriation is frequently seen in a fast fluidized bed as well as in a circulating fluidized bed.

  12. APFBC repowering could help meet Kyoto Protocol CO{sub 2} reduction goals[Advanced Pressurized Fluidized Bed Combustion

    SciTech Connect

    Weinstein, R.E.; Tonnemacher, G.C.

    1999-07-01

    The Clinton Administration signed the 1997 Kyoto Protocol agreement that would limit US greenhouse gas emissions, of which carbon dioxide (CO{sub 2}) is the most significant. While the Kyoto Protocol has not yet been submitted to the Senate for ratification, in the past, there have been few proposed environmental actions that had continued and wide-spread attention of the press and environmental activists that did not eventually lead to regulation. Since the Kyoto Protocol might lead to future regulation, its implications need investigation by the power industry. Limiting CO{sub 2} emissions affects the ability of the US to generate reliable, low cost electricity, and has tremendous potential impact on electric generating companies with a significant investment in coal-fired generation, and on their customers. This paper explores the implications of reducing coal plant CO{sub 2} by various amounts. The amount of reduction for the US that is proposed in the Kyoto Protocol is huge. The Kyoto Protocol would commit the US to reduce its CO{sub 2} emissions to 7% below 1990 levels. Since 1990, there has been significant growth in US population and the US economy driving carbon emissions 34% higher by year 2010. That means CO{sub 2} would have to be reduced by 30.9%, which is extremely difficult to accomplish. The paper tells why. There are, however, coal-based technologies that should be available in time to make significant reductions in coal-plant CO{sub 2} emissions. Th paper focuses on one plant repowering method that can reduce CO{sub 2} per kWh by 25%, advanced circulating pressurized fluidized bed combustion combined cycle (APFBC) technology, based on results from a recent APFBC repowering concept evaluation of the Carolina Power and Light Company's (CP and L) L.V. Sutton steam station. The replacement of the existing 50-year base of power generating units needed to meet proposed Kyoto Protocol CO{sub 2} reduction commitments would be a massive undertaking. It is

  13. Conceptual design and assessment of a pressurized circulating fluidized-bed boiler. Final report

    SciTech Connect

    Matthews, F.T.; Payne, H.M.; Wechsler, A.T.; Saunders, W.H.; Berman, P.A.; Dille, J.C.

    1983-12-01

    This report presents a technical feasibility study of a turbocharged boiler employing a Lurgi circulating fluid bed combustion system operating at 10 atmospheres pressure. The study is based on a 250 MW(e) plant firing a high sulfur Illinois No. 6 bituminous coal. The basic design objective was to develop a plant with components that can be shop-assembled and transported to the plant site by barge on the nation's inland waterways. The study was jointly undertaken by Combustion Engineering, Inc., Lurgi Corporation, and Westinghouse Electric Corporation and included development of design parameters, a conceptual design and general arrangement, a control philosophy, and identification of areas where further development is needed. The methods utilized to determine the feasibility of the pressurized circulating fluid bed system and to develop system concepts were based on Lurgi's extensive experience in atmospheric circulating fluid bed technology. The system consists of the same components as used in an atmospheric circulating fluid bed system, but designed for operation at 10 atmospheres. The principal conclusions of the study are that the concept of burning coal in a circulating fluid bed can be applied to a system operating at 10 atmospheres, that shop fabrication can be maximized, and the system components can be barge shipped. The conclusions also indicate that this concept is a viable method for providing incremental steam generating capacity either in existing plants or in first generation steam plants.

  14. Load maximization of a liquid-solid circulating fluidized bed bioreactor for nitrogen removal from synthetic municipal wastewater.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2008-03-01

    A novel liquid-solid circulating fluidized bed bioreactor (LSCFB) configured with anoxic and aerobic columns and lava rock as the biofilm carrier was used to treat synthetic municipal wastewater. Four different empty bed contact times (EBCTs) of 0.82, 0.65, 0.55, and 0.44 h were examined to optimize nutrient removal capability of the system. The LSCFB demonstrated tertiary effluent quality organic and nitrogen removal efficiencies. Effluent characteristics of the LSCFB were soluble biological oxygen demand (SBOD)10 mg l(-1) and total nitrogen (TN)<10 mg l(-1) at organic loading rate (OLR) of 5.3 kg m(-3)d(-1) and nitrogen loading rate of 0.54 kg Nm(-3)d(-1). Remarkably low yields of 0.14, 0.17, 0.19, and 0.21 g VSS g(-1)COD were observed at OLR of 2.6, 3.2, 4.1 and 5.3 kg COD m(-3)d(-1), where increment of biomass growth and detachment rate were also experienced with increasing OLR. However the system demonstrated only 30% phosphorus removal, and mass balances along the anoxic and aerobic columns showed biological phosphorus removal in the system. Organic mass balance showed that approximately 40% of the influent COD was utilized in the anoxic column and the remaining COD was oxidized in the aerobic column. The system is very efficient in nitrification-denitrification, with more than 90% nitrification of ammonium and overall nitrogen removal in the LSCFB was 70+/-11% even at an EBCT of 0.44 h. PMID:18262217

  15. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    NASA Astrophysics Data System (ADS)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-08-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer-Emmett-Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2-4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  16. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  17. Effects of the updated national emission regulation in China on circulating fluidized bed boilers and the solutions to meet them.

    PubMed

    Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi

    2013-06-18

    The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (<1.5%, referred value based on the heating value of standard coal of China), increasing Ca/S enough could decrease SO2 emissions lower than that of the new NER, 100 mg · Nm(-3). For fuels with sulfur content higher than 1.5%, some simplified systems for flue gas desulfurization, such as flash dryer absorber (FDA), are needed. And the NOx emissions of a CFB can be controlled to less than 100 mg · Nm(-3) without any equipment at a bed temperature lower than 900 °C for fuels with low volatiles content (<12%), while for fuels with high volatiles, selective non-catalytic reduction (SNCR) should be considered. Due to the unique temperature in CFB as well as the circulating ash, the efficiency of SNCR could reach as high as

  18. Characterization of fly ash from a circulating fluidized bed incinerator of municipal solid waste.

    PubMed

    Zhang, Lin; Su, Xiaowen; Zhang, Zhixuan; Liu, Siming; Xiao, Yuxin; Sun, Mingming; Su, Jixin

    2014-11-01

    Treatment and disposal of fly ash in China are becoming increasingly difficult, since its production has steadily risen and its features are uncertain. The excess pollutant components of fly ash are the key factor affecting its treatment and resource utilization. In this study, fly ash samples collected from a power plant with circulating fluidized incinerators of municipal solid waste (MSW) located in Shandong Province (eastern China) were studied. The results showed that there were no obvious seasonal differences in properties of fly ash. The content of total salt, Zn, and pH exceeded the national standards and low-ring polycyclic aromatic hydrocarbons (PAHs) and polychlorinated dibenzo-p-dioxins (PCDD) and dibenzofurans (Fs) were the main organic components of fly ash for this power plant, which posed great threats to the surrounding environment. The amount of Zn of fly ash was higher than other heavy metals, which should be due to alkaline batteries of MSW. The leachate of fly ash had low concentrations of heavy metals and the main soluble components were sulfates and chlorides. The major mineral crystals of fly ash were SiO2, CaSO4, and Fe2O3. The main organic pollutants were low-ring PAHs, polychlorinated PCDDs, and low-chlorinated PCDFs, and concentrations were lower than the limiting values of the national regulations. Additionally, the distribution of PCDD/Fs had either a positive or a negative linear correlation with fly ash and flue gas, which was associated with the chlorinated degree of PCDD/Fs. The analysis was conducted to fully understand the properties of fly ash and to take appropriate methods for further comprehensive utilization. PMID:24969433

  19. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  20. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  1. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  2. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-07-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

  3. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-10-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

  4. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-03-31

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

  5. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, March 1--May 31, 1995

    SciTech Connect

    Abbasian, J.

    1995-12-31

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors. In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen, calcium sulfide and calcium carbonate will be determined by conducting tests in a pressurized thermogravimetric analyzer unit. The sulfate tests conducted during this quarter, focused on the determination of the rate of sulfation reaction involving partially sulfided half-calcined dolomite and oxygen. The test parameters included CO{sub 2} and O{sub 2} concentrations, reaction temperature and pressure, as well as the sorbent particle size. The results obtained during this quarter suggest that the rate of sulfation reaction involving partially sulfided half-calcined dolomite and oxygen is very fast at temperatures above 850 C which rapidly increases with increasing temperature, achieving more than 85% conversion in less than a few minutes. The reaction appears to continue to completion, however, above 85% conversion, the rate of reaction appears to be low, requiring long residence time to reach complete conversion.

  6. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  7. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1987-05-12

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  8. A fluidized bed enhances biotreatment

    SciTech Connect

    1996-03-01

    Chlorinated organics such as trichloroethylene (TCE) are often difficult to treat biologically because they degrade into intermediate compounds that are toxic to most microorganisms. But recent advances in fluidized bed biotreatment by Envirex, Inc. (Waukesha, Wis.) indicate that difficult-to-treat wastes like TCE can be successfully biodegraded. The key is to add chemicals (dubbed co-metabolic substrates), which promote the growth of microbes that preferentially degrade the unwanted intermediate compounds. Preliminary field tests using phenol, toluene and methane as the co-metabolic substrate show that TCE levels can be reduced by as much as 95%.

  9. Anaerobic degradation of purified terephthalic acid wastewater using a novel, rapid mass-transfer circulating fluidized bed.

    PubMed

    Feng, Yangyang; Lu, Beibei; Jiang, Yu; Chen, Yinwen; Shen, Shubao

    2012-01-01

    The anaerobic treatability of purified terephthalic acid (PTA) wastewater in a novel, rapid mass-transfer fluidized bed reactor using brick particles as porous carrier materials was investigated. The reactor operation was stable after a short 34 day start-up period, with chemical oxygen demand (COD) removal efficiency between 65 and 75%, terephthalate (TA) removal efficiency between 60% and 70%, and system organic loading rate (OLR) increasing from 7.37 to 18.52 kg COD/m(3) d. The results demonstrate that the reactor is very efficient, and requires a low hydraulic retention time (HRT) of 8 h to remove both TA and COD from the high-concentration PTA wastewater. The system also has high resistance capacity to varied OLR.

  10. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Curtis Jawdy

    2000-10-09

    The Pennsylvania State University, under contract to the US Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal or coal refuse, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Corporation, Foster Wheeler Development Corporation, and Cofiring Alternatives. The major emphasis of work during this reporting period was to assess the types and quantities of potential feedstocks and collect samples of them for analysis. Approximately twenty different biomass, animal waste, and other wastes were collected and analyzed.

  11. Engineering models for the gas-solid motion and interaction in the return loop of circulating fluidized beds. Topical report, January 1992--June 1992

    SciTech Connect

    Celik, I.; Zhang, G.Q.

    1992-08-01

    It is reported on development, testing and verification of engineering models for predicting the pressure drop, the solids flow rate, and the downcoming gas flow rate through an L-valve for a given aeration flow rate. The models are, in particular, applicable for studying the one-dimensional gas-solids motion through the return loop of a circulating fluidized bed. A literature review is presented in a comparative manner. One-dimensional transient equations governing the dense two-phase flows are derived. Those equations are then used to deduce relevant characteristic dimensionless parameters. Experimental data from literature have been analyzed and empirical correlations are suggested. A calculation procedure is proposed for predicting relevant gas and solid flow parameters. The model is based on integrated conservation equations for mass and momentum for both phases. Some experiments of our own have been performed and the data have been analyzed. The model is calibrated against experimental data.

  12. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-10-14

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, the final technical design and cost estimate were submitted to Penn State by Foster Wheeler. In addition, Penn State initiated the internal site selection process to finalize the site for the boiler plant.

  13. Granular filtration in a fluidized bed

    SciTech Connect

    Mei, J.S.; Yue, P.C.; Halow, J.S.

    1995-12-01

    Successful development of advanced coal-fired power conversion systems often require reliable and efficient cleanup devices which can remove particulate and gaseous pollutants from high-temperature high-pressure gas streams. A novel filtration concept for particulate cleanup has been developed at the Morgantown Energy Technology Center (METC) of the U.S. Department of Energy. The filtration system consists of a fine metal screen filter immersed in a fluidized bed of granular material. As the gas stream passes through the fluidized bed, a layer of the bed granular material is entrained and deposited at the screen surface. This material provides a natural granular filter to separate fine particles from the gas stream passing through the bed. Since the filtering media is the granular material supplied by the fluidized bed, the filter is not subjected to blinding like candle filters. Because only the inflowing gas, not fine particle cohesive forces, maintains the granular layer at the screen surface, once the thickness and permeability of the granular layer is stabilized, it remains unchanged as long as the in-flowing gas flow rate remains constant. The weight of the particles and the turbulent nature of the fluidized bed limits the thickness of the granular layer on the filter leading to a self-cleaning attribute of the filter. This paper presents work since then on a continuous filtration system. The continuous filtration testing system consisted of a filter, a two-dimensional fluidized-bed, a continuous powder feeder, a laser-based in-line particle counting, sizing, and velocimeter (PCSV), and a continuous solids feeding/bed material withdrawal system. The two-dimensional, transparent fluidized-bed allowed clear observation of the general fluidized state of the granular material and the conditions under which fines are captured by the granular layer.

  14. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  15. Atmospheric fluidized bed combustion advanced system concepts applicable to small industrial and commercial markets. Topical report, Level 2

    SciTech Connect

    Ake, T.R.; Dixit, V.B.; Mongeon, R.K.

    1992-09-01

    As part of an overall strategy to promote FBC coal combustion and to improve the marketability of the eastern coals, the US Department of Energy`s Morgantown Energy Research Center awarded a three level contract to Riley Stoker Corporation to develop advanced Multi Solids Fluidized Bed (MSFB) boiler designs. The first level of this contract targeted the small package boiler (10,000--50,000 lb/hr steam) and industrial size boiler (75,000--150,000 lb/hr steam) markets. Two representative sizes, 30,000 lb/hr and 110,000 lb/hr of steam, were selected for the two categories for a detailed technical and economic evaluation. Technically, both the designs showed promise, however, the advanced industrial design was favored on economic considerations. It was thus selected for further study in the second level of the contract. Results of this Level-2 effort, presented in this report, consisted of testing the design concept in Riley`s 4.4 MBtu/hr pilot MSFB facility located at Riley Research Center in Worcester, Mass. The design and economics of the proof of concept facility developed in Level-1 of the contract were then revised in accordance with the findings of the pilot test program. A host site for commercial demonstration in Level-3 of the contract was also secured. It was determined that co-firing coal in combination with paper de-inking sludge will broaden the applicability of the design beyond conventional markets. International Paper (IP), the largest paper company in the world, is willing to participate in this part of the program. IP has offered its Hammermill operation at Lockhaven, Pa, site of a future paper de-inking plant, for the proof of concept installation. This plant will go in operation in 1994. It is recommended that METC proceed to the commercial demonstration of the design developed. The approach necessary to satisfy the needs of the customer while meeting the objectives of this program is presented along with a recommended plan of action.

  16. Fluidized bed heat treating system

    SciTech Connect

    Ripley, Edward B; Pfennigwerth, Glenn L

    2014-05-06

    Systems for heat treating materials are presented. The systems typically involve a fluidized bed that contains granulated heat treating material. In some embodiments a fluid, such as an inert gas, is flowed through the granulated heat treating medium, which homogenizes the temperature of the heat treating medium. In some embodiments the fluid may be heated in a heating vessel and flowed into the process chamber where the fluid is then flowed through the granulated heat treating medium. In some embodiments the heat treating material may be liquid or granulated heat treating material and the heat treating material may be circulated through a heating vessel into a process chamber where the heat treating material contacts the material to be heat treated. Microwave energy may be used to provide the source of heat for heat treating systems.

  17. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1996-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

  18. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.

    1993-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  19. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1995-01-01

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  20. Fluidized-bed sorbents

    SciTech Connect

    Gangwal, S.K.; Gupta, R.P.

    1994-10-01

    The objectives of this project are to identify and demonstrate methods for enhancing long-term chemical reactivity and attrition resistance of zinc oxide-based mixed metal-oxide sorbents for desulfurization of hot coal-derived gases in a high-temperature, high-pressure (HTHP) fluidized-bed reactor. In this program, regenerable ZnO-based mixed metal-oxide sorbents are being developed and tested. These include zinc ferrite, zinc titanate, and Z-SORB sorbents. The Z-SORB sorbent is a proprietary sorbent developed by Phillips Petroleum Company (PPCo).

  1. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.

    1993-12-14

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

  2. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1996-02-27

    A fluidized bed reactor system is described which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves. 3 figs.

  3. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1995-04-25

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figs.

  4. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  5. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W.; Taylor, Thomas E.

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  6. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  7. Performance and economics of co-firing a coal/waste slurry in advanced fluidized-bed combustion

    SciTech Connect

    DeLallo, M.R.; Zaharchuk, R.; Reuther, R.B.; Bonk, D.L.

    1996-09-01

    This study`s objective was to investigate co-firing a pressurized fluidized-bed combustor with coal and refuse-derived fuel for the production of electricity and the efficient disposal of waste. Performance evaluation of the pressurized fluidized-bed combustor (PFBC) power plant co-fired with refuse-derived fuel showed only slightly lower overall thermal efficiency than similar sized plants without waste co-firing. Capital costs and costs of electricity are within 4.2 percent and 3.2 percent, respectively, of waste-free operation. The results also indicate that there are no technology barriers to the co-firing of waste materials with coal in a PFBC power plant. The potential to produce cost-competitive electrical power and support environmentally acceptable waste disposal exists with this approach. However, as part of technology development, there remain several design and operational areas requiring data and verification before this concept can realize commercial acceptance. 3 refs., 3 figs., 4 tabs.

  8. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized-bed riser. Semi-annual report, July 1, 1992--December 31, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.T.; Johnson, E.K.; Heping, Y.

    1993-01-01

    A novel gas-solid flow measuring technique is being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The second objective, that of making detailed measurements of gas and solid phases in the rises of a cold CFB model to investigate the phenomena of clusters and streamers for different bed operating parameters is being accomplished in the current year. The differential pressure fluctuations were in order to study the solids cluster formation. Of the several factors which lead to differential pressure fluctuations, the solids cluster formation in CFB riser is by far the most important of all. Simultaneously, theoretical formulation of the two-phase flow in the CFB riser was initiated. The concept of entropy maximization is being applied to explain the hydrodynamics inside the riser. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  9. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Quarterly report, May 1--July 31, 1992

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1992-08-12

    The nozzle installed in the circulating fluidized bed absorber (CFBA) was slightly modified because of a technical difficulty in making the small holes less than 100 {mu}m. The holes were punctured with a very tiny drill bits in diameter of 275 {mu}m, and the number of holes were adjusted. The 951 TGA (Du Pont Co.) was also modified for the kinetic information on the hydration and sulfation of limes under low temperatures. The modified thermalgravimetric analyzer (TGA) includes a syringe in order to simulate the water sprayings in a CFBA. Water droplets through the needle attached to the syringe are added onto the lime sample in a TGA. Two discrete ranges of Dravo limes were prepared as solid sorbents for sulfation tests. One ranged between 1095 {mu}m (16 mesh) and 2380 {mu}m (8 mesh) in diameter and the other ranged between 595 {mu}m (30 mesh) and 1095 {mu}m (16 mesh). The experimental methods for kinetic studies with TGA and for CFBA operation were established through the pre-operation of CFBA.

  10. Fluidized bed combustor modeling

    NASA Technical Reports Server (NTRS)

    Horio, M.; Rengarajan, P.; Krishnan, R.; Wen, C. Y.

    1977-01-01

    A general mathematical model for the prediction of performance of a fluidized bed coal combustor (FBC) is developed. The basic elements of the model consist of: (1) hydrodynamics of gas and solids in the combustor; (2) description of gas and solids contacting pattern; (3) kinetics of combustion; and (4) absorption of SO2 by limestone in the bed. The model is capable of calculating the combustion efficiency, axial bed temperature profile, carbon hold-up in the bed, oxygen and SO2 concentrations in the bubble and emulsion phases, sulfur retention efficiency and particulate carry over by elutriation. The effects of bed geometry, excess air, location of heat transfer coils in the bed, calcium to sulfur ratio in the feeds, etc. are examined. The calculated results are compared with experimental data. Agreement between the calculated results and the observed data are satisfactory in most cases. Recommendations to enhance the accuracy of prediction of the model are suggested.

  11. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983

    SciTech Connect

    1987-07-31

    KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

  12. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    NASA Astrophysics Data System (ADS)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  13. Particle pressures in fluidized beds

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.; Potapov, A.V.

    1992-01-01

    This is an experimental project to make detailed measurements of the particle pressures generated in fluidized beds. The focus lies in two principle areas: (1) the particle pressure distribution around single bubbles rising in a two-dimensional gas-fluidized bed and (2) the particle pressures measured in liquid-fluidized beds. This first year has largely been to constructing the experiments The design of the particle pressure probe has been improved and tested. A two-dimensional gas-fluidized bed has been constructed in order to measure the particle pressure generated around injected bubbles. The probe is also being adapted to work in a liquid fluidized bed. Finally, a two-dimensional liquid fluidized bed is also under construction. Preliminary measurements show that the majority of the particle pressures are generated in the wake of a bubble. However, the particle pressures generated in the liquid bed appear to be extremely small. Finally, while not directly associated with the particle pressure studies, some NERSC supercomputer time was granted alongside this project. This is being used to make large scale computer simulation of the flow of granular materials in hoppers.

  14. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, J.

    1996-03-19

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  15. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  16. The enrichment of natural radionuclides in oil shale-fired power plants in Estonia--the impact of new circulating fluidized bed technology.

    PubMed

    Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry

    2014-03-01

    Burning oil shale to produce electricity has a dominant position in Estonia's energy sector. Around 90% of the overall electric energy production originates from the Narva Power Plants. The technology in use has been significantly renovated - two older types of pulverized fuel burning (PF) energy production units were replaced with new circulating fluidized bed (CFB) technology. Additional filter systems have been added to PF boilers to reduce emissions. Oil shale contains various amounts of natural radionuclides. These radionuclides concentrate and become enriched in different boiler ash fractions. More volatile isotopes will be partially emitted to the atmosphere via flue gases and fly ash. To our knowledge, there has been no previous study for CFB boiler systems on natural radionuclide enrichment and their atmospheric emissions. Ash samples were collected from Eesti Power Plant's CFB boiler. These samples were processed and analyzed with gamma spectrometry. Activity concentrations (Bq/kg) and enrichment factors were calculated for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides and for (40)K in different CFB boiler ash fractions. Results from the CFB boiler ash sample analysis showed an increase in the activity concentrations and enrichment factors (up to 4.5) from the furnace toward the electrostatic precipitator block. The volatile radionuclide ((210)Pb and (40)K) activity concentrations in CFB boilers were evenly distributed in finer ash fractions. Activity balance calculations showed discrepancies between input (via oil shale) and output (via ash fractions) activities for some radionuclides ((238)U, (226)Ra, (210)Pb). This refers to a situation where the missing part of the activity (around 20% for these radionuclides) is emitted to the atmosphere. Also different behavior patterns were detected for the two Ra isotopes, (226)Ra and (228)Ra. A part of (226)Ra input activity, unlike (228)Ra, was undetectable in the

  17. On simulation of transfer processes in the freeboard region of a steam-generator furnace with a circulating fluidized bed

    SciTech Connect

    B.B. Rokhman

    2006-01-15

    A semiempirical, stationary, two-zone model of transfer processes in the freeboard region of a reactor with a circulating boiling layer has been constructed. The features of the aerodynamics, heat and mass transfer, and combustion of anthracite culm in the core and near-wall ring region of a flow in a KFS-0.2 pilot plant have been investigated in detail.

  18. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    SciTech Connect

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome some of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.

  19. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    DOE PAGES

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome somemore » of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.« less

  20. Consider nonfouling fluidized bed exchangers

    SciTech Connect

    Klaren, D.G.; Baiiie, R.E. )

    1989-07-01

    Applications for fluidized bed heat exchangers in various industries, their operating principles and a detailed analysis of their suitability for replacing double-pipe scraped-surface heat exchangers in lube oil plants are discussed. Development of the fluidized bed heat exchanger started in the early 70s and was totally dedicated to improvement of the multistage flash evaporator for sea water desalination. This resulted in a demonstration plant with a fluidized bed heat exchanger with a total heat transfer surface of over 1,000 m/sup 2/. Over an operating period of more than 15,000 hours untreated sea water was heated to more than 120{sup 0}C without any fouling in the tubes due to scale deposits.

  1. Finial Scientific/Technical Report: Application of a Circulating Fluidized Bed Process for the Chemical Looping Combustion of Solid Fuel

    SciTech Connect

    Dr. Wei-Ping Pan; Dr. John T. Riley

    2005-10-10

    Chemical Looping Combustion is a novel combustion technology for the inherent separation of the greenhouse gas, CO{sub 2}. In 1983, Richter and Knoche proposed reversible combustion, which utilized both the oxidation and reduction of metal. Metal associated with its oxidized form as an oxygen carrier was circulated between two reactors--oxidizer and reducer. In the reducer, the solid oxygen carrier reacts with the fuel to produce CO{sub 2}, H{sub 2}O and elemental metal only. Pure CO{sub 2} will be obtained in the exit gas stream from the reducer after H{sub 2}O is condensed. The pure CO{sub 2} is ready for subsequent sequestration. In the oxidizer, the elemental metal reacts with air to form metal oxide and separate oxygen from nitrogen. Only nitrogen and some unused oxygen are emitted from the oxidizer. The advantage of CLC compared to normal combustion is that CO{sub 2} is not diluted with nitrogen but obtained in a relatively pure form without any energy needed for separation. In addition to the energy-free purification of CO{sub 2}, the CLC process also provides two other benefits. First, NO{sub x} formation can be largely eliminated. Secondly, the thermal efficiency of a CLC system is very high. Presently, the CLC process has only been used with natural gas. An oxygen carrier based on an energy balance analysis and thermodynamics analysis was selected. Copper (Cu) seems to be the best choice for the CLC system for solid fuels. From this project, the mechanisms of CuO reduction by solid fuels may be as follows: (1) If pyrolysis products of solid fuels are available, reduction of CuO could start at about 400 C or less. (2) If pyrolysis products of solid fuels are unavailable and the reduction temperature is lower, reduction of CuO could occur at an onset temperature of about 500 C, char gasification reactivity in CO{sub 2} was lower at lower temperatures. (3) If pyrolysis products of solid fuels are unavailable and the reduction temperature is higher than 750 C

  2. Research on coal-water fuel combustion in a circulating fluidized bed / Badanie spalania zawiesinowych paliw węglowo-wodnych w cyrkulacyjnej warstwie fluidalnej

    NASA Astrophysics Data System (ADS)

    Kijo-Kleczkowska, Agnieszka

    2012-10-01

    In the paper the problem of heavily-watered fuel combustion has been undertaken as the requirements of qualitative coals combusted in power stations have been growing. Coal mines that want to fulfill expectations of power engineers have been forced to extend and modernize the coal enrichment plants. This causes growing quantity of waste materials that arise during the process of wet coal enrichment containing smaller and smaller under-grains. In this situation the idea of combustion of transported waste materials, for example in a hydraulic way to the nearby power stations appears attractive because of a possible elimination of the necessary deep dehydration and drying as well as because of elimination of the finest coal fraction loss arising during discharging of silted water from coal wet cleaning plants. The paper presents experimental research results, analyzing the process of combustion of coal-water suspension depending on the process conditions. Combustion of coal-water suspensions in fluidized beds meets very well the difficult conditions, which should be obtained to use the examined fuel efficiently and ecologically. The suitable construction of the research stand enables recognition of the mechanism of coal-water suspension contact with the inert material, that affects the fluidized bed. The form of this contact determines conditions of heat and mass exchange, which influence the course of a combustion process. The specificity of coal-water fuel combustion in a fluidized bed changes mechanism and kinetics of the process.

  3. Char binder for fluidized beds

    DOEpatents

    Borio, Richard W.; Accortt, Joseph I.

    1981-01-01

    An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

  4. Design and Cold Mode Experiment of Dual Bubbling Fluidized Bed Reactors for Multiple CCR Cycles

    NASA Astrophysics Data System (ADS)

    Fang, F.; Li, Z. S.; Cai, N. S.

    The dual fluidized bed reactors are the key technology to fulfill the multiple CCR (calcination/carbonation reactions) cycles for CO2 capture from the flue gases. Firstly, the dual bubbling fluidized bed reactors were selected in this work based on analyzing different types of dual fluidized bed reactors. Secondly, the design method of dual fluidized bed reactors for CO2 capture with CCR concept was proposed. Thirdly, with the designed results, a cold mode of the dual bubbling fluidized bed reactors was built. The long-term stable operation and the continuous solid circulation between two reactors could be achieved successfully. The experimental results indicated that the solid circulation rate was increased with an increase of bed height, diameter of solid injection nozzle, and diameter of holes on the solid injection nozzle.

  5. Apparatus and process for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  6. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  7. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  8. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  9. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    1998-03-01

    ThermoChem, under contract to the Department of Energy, conducted extensive research, development and demonstration work on a Pulsed Atmospheric Fluidized Bed Combustor (PAFBC) to confirm that advanced technology can meet these performance objectives. The ThermoChem/MTCI PAFBC system integrates a pulse combustor with an atmospheric bubbling-bed type fluidized bed combustor (BFBC) In this modular configuration, the pulse combustor burns the fuel fines (typically less than 30 sieve or 600 microns) and the fluidized bed combusts the coarse fuel particles. Since the ThermoChem/MTCI PAFBC employs both the pulse combustor and the AFBC technologies, it can handle the full-size range of coarse and fines. The oscillating flow field in the pulse combustor provides for high interphase and intraparticle mass transfer rates. Therefore, the fuel fines essentially burn under kinetic control. Due to the reasonably high temperature (>1093 C but less than the temperature for ash fusion to prevent slagging), combustion of fuel fines is substantially complete at the exit of the pulse combustor. The additional residence time of 1 to 2 seconds in the freeboard of the PAFBC unit then ensures high carbon conversion and, in turn, high combustion efficiency. A laboratory unit was successfully designed, constructed and tested for over 600 hours to confirm that the PAFBC technology could meet the performance objectives. Subsequently, a 50,000 lb/hr PAFBC demonstration steam boiler was designed, constructed and tested at Clemson University in Clemson, South Carolina. This Final Report presents the detailed results of this extensive and successful PAFBC research, development and demonstration project.

  10. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  11. Review: granulation and fluidized beds

    SciTech Connect

    Kono, H.

    1981-01-01

    The history of granulation techniques is very long; however, the systematic study of the granulation phenomenon began only after 1950. The first, distinguished paper treating the fundamental binding mechanism of granules was published by Rumpf in 1958. Although there are several binding forces, the discussion in this paper is confined to granulation involving the capillary energy of a liquid-particle system. This technique has been applied widely and successfully to various fields of powder technology because of its advantages of simplicity and economy (ref. 2). Granules with diameters larger than 5 mm can be prepared efficiently by rotating-type granulators, such as a pan or a trommel (ref. 3, 4, 5). On the other hand, the purpose of fluidized-bed granulators (hereafter abbreviated as FBG) is to produce small granules with diameters from 0.3 to 3 mm (ref. 6). Because it contains a small amount of liquid, a fluidized-bed granulator has a fluidization state differing significantly from that of an ordinary fluidized bed. The dispersion of liquid and powder in the bed plays an important role in the granulation mechanism. This mechanism is compared to that of pan granulators, and the differences in characteristics are discussed.

  12. Agglomeration-Free Distributor for Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Ouyang, F.; Sinica, A.; Levenspiel, O.

    1986-01-01

    New gas distributor for fluidized beds prevents hot particles from reacting on it and forming hard crust. In reduction of iron ore in fluidized bed, ore particles do not sinter on distributor and perhaps clog it or otherwise interfere with gas flow. Distributor also relatively cool. In fluidized-bed production of silicon, inflowing silane does not decompose until within bed of hot silicon particles and deposits on them. Plates of spiral distributor arranged to direct incoming gas into spiral flow. Turbulence in flow reduces frequency of contact between fluidized-bed particles and distributor.

  13. Staged cascade fluidized bed combustor

    DOEpatents

    Cannon, Joseph N.; De Lucia, David E.; Jackson, William M.; Porter, James H.

    1984-01-01

    A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

  14. Fluidized bed deposition of diamond

    DOEpatents

    Laia, Jr., Joseph R.; Carroll, David W.; Trkula, Mitchell; Anderson, Wallace E.; Valone, Steven M.

    1998-01-01

    A process for coating a substrate with diamond or diamond-like material including maintaining a substrate within a bed of particles capable of being fluidized, the particles having substantially uniform dimensions and the substrate characterized as having different dimensions than the bed particles, fluidizing the bed of particles, and depositing a coating of diamond or diamond-like material upon the substrate by chemical vapor deposition of a carbon-containing precursor gas mixture, the precursor gas mixture introduced into the fluidized bed under conditions resulting in excitation mechanisms sufficient to form the diamond coating.

  15. Modeling of fluidized bed silicon deposition process

    NASA Technical Reports Server (NTRS)

    Kim, K.; Hsu, G.; Lutwack, R.; PRATURI A. K.

    1977-01-01

    The model is intended for use as a means of improving fluidized bed reactor design and for the formulation of the research program in support of the contracts of Silicon Material Task for the development of the fluidized bed silicon deposition process. A computer program derived from the simple modeling is also described. Results of some sample calculations using the computer program are shown.

  16. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  17. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  18. Development and Testing of the Advanced CHP System Utilizing the Off-Gas from the Innovative Green Coke Calcining Process in Fluidized Bed

    SciTech Connect

    Chudnovsky, Yaroslav; Kozlov, Aleksandr

    2013-08-15

    Green petroleum coke (GPC) is an oil refining byproduct that can be used directly as a solid fuel or as a feedstock for the production of calcined petroleum coke. GPC contains a high amount of volatiles and sulfur. During the calcination process, the GPC is heated to remove the volatiles and sulfur to produce purified calcined coke, which is used in the production of graphite, electrodes, metal carburizers, and other carbon products. Currently, more than 80% of calcined coke is produced in rotary kilns or rotary hearth furnaces. These technologies provide partial heat utilization of the calcined coke to increase efficiency of the calcination process, but they also share some operating disadvantages. However, coke calcination in an electrothermal fluidized bed (EFB) opens up a number of potential benefits for the production enhancement, while reducing the capital and operating costs. The increased usage of heavy crude oil in recent years has resulted in higher sulfur content in green coke produced by oil refinery process, which requires a significant increase in the calcinations temperature and in residence time. The calorific value of the process off-gas is quite substantial and can be effectively utilized as an “opportunity fuel” for combined heat and power (CHP) production to complement the energy demand. Heat recovered from the product cooling can also contribute to the overall economics of the calcination process. Preliminary estimates indicated the decrease in energy consumption by 35-50% as well as a proportional decrease in greenhouse gas emissions. As such, the efficiency improvement of the coke calcinations systems is attracting close attention of the researchers and engineers throughout the world. The developed technology is intended to accomplish the following objectives: - Reduce the energy and carbon intensity of the calcined coke production process. - Increase utilization of opportunity fuels such as industrial waste off-gas from the novel

  19. Placing bigger bets on fluidized-bed boilers

    SciTech Connect

    Not Available

    1984-10-17

    The situation in the US where second-generation fluidized-bed technology is being introduced by manufacturers is described. Examples of the circulating bed and multiple bed are given. Installations of first-generation bubbling bed are quoted. The advantages of fluidised-bed combustion in terms of efficiency, ability to burn low-cost, high-sulphur coals, and low emissions are cited.

  20. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  1. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  2. Investigation of fluidized-bed biological denitrification

    SciTech Connect

    Acox, T.A.

    1982-12-16

    The performance of the fluidized-bed bioreactor was modelled for denitrification using a multiple linear regression. Reasonable accuracy was obtained; however, this type of analysis did not take into account the hydraulic characteristics of the fluidized-bed. The Mulcahy and LaMotta computer program previously used to model a fluidized-bed bioreactor cannot be used in this case due to the Michaelis-Menton constant k determined in this study, which was one to two orders of magnitude lower. With some additional bioreactor study and computer program modification, this may prove to be of some benefit.

  3. Pressurized Fluidized Bed Combustion Second-Generation System Research and Development

    SciTech Connect

    A. Robertson; D. Horazak; R. Newby; H. Goldstein

    2002-11-01

    Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

  4. Torrefaction of sawdust in a fluidized bed reactor.

    PubMed

    Li, Hui; Liu, Xinhua; Legros, Robert; Bi, Xiaotao T; Lim, C J; Sokhansanj, Shahab

    2012-01-01

    In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors.

  5. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  6. Drying of solids in fluidized beds

    SciTech Connect

    Kannan, C.S.; Thomas, P.P.; Varma, Y.B.G.

    1995-09-01

    Fluidized bed drying is advantageously adopted in industrial practice for drying of granular solids such as grains, fertilizers, chemicals, and minerals either for long shelf life or to facilitate further processing or handling. Solids are dried in batch and in continuous fluidized beds corresponding to cross-flow and countercurrent flow of phases covering a wide range in drying conditions. Materials that essentially dry with constant drying rate and then give a falling drying rate approximately linear with respect to solids moisture content (sand) as well as those with an extensive falling rate period with the subsequent falling rate being a curve with respect to the moisture content (mustard, ragi, poppy seeds) are chosen for the study. The performance of the continuous fluidized bed driers is compared with that of batch fluidized bed driers; the performance is predicted using batch kinetics, the residence time distribution of solids, and the contact efficiency between the phases.

  7. Fluidized bed combustor and tube construction therefor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1981-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  8. Tube construction for fluidized bed combustor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1984-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  9. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  10. Rivesville multicell fluidized bed boiler

    SciTech Connect

    Not Available

    1981-03-01

    One objective of the experimental MFB at Rivesville, WV, was the evaluation of alternate feed systems for injecting coal and limestone into a fluidized bed. A continuous, uniform feed flow to the fluid bed is essential in order to maintain stable operations. The feed system originally installed on the MFB was a gravity feed system with an air assist to help overcome the back pressure created by the fluid bed. The system contained belt, vibrating, and rotary feeders which have been proven adequate in other material handling applications. This system, while usable, had several operational and feeding problems during the MFB testing. A major portion of these problems occurred because the coal and limestone feed control points - a belt feeder and rotary feeder, respectively - were pressurized in the air assist system. These control points were not designed for pressurized service. An alternate feed system which could accept feed from the two control points, split the feed into six equal parts and eliminate the problems of the pressurized system was sought. An alternate feed system designed and built by the Fuller Company was installed and tested at the Rivesville facility. Fuller feed systems were installed on the north and south side of C cell at the Rivesville facility. The systems were designed to handle 10,000 lb/hr of coal and limestone apiece. The systems were installed in late 1979 and evaluated from December 1979 to December 1980. During this time period, nearly 1000 h of operating time was accumulated on each system.

  11. Pulsed atmospheric fluidized-bed combustor development. Environmental Assessment

    SciTech Connect

    Not Available

    1992-05-01

    Pulsed atmospheric fluidized-bed combustion (PAFBC) is a unique and innovative coal-fueled technology that has the potential to meet these conditions and provide heat and/or process steam to small industrial, commercial, institutional and residential complexes. The potential of Pulse Atmospheric Fluidized Bed Combustion (PAFBC) technology has been amply demonstrated under the sponsorship of a previous DOE/METC contract (DE-AC21-88MC25069). The environmental performance of a coal-fired laboratory-scale system (1.5 million British Thermal Units per hour) (MMBtu/hr) significantly surpassed that of conventional bubbling and circulating fluidized-bed combustion units (see Table 1 for performance comparison). Prompted by these encouraging results in combustion, sulfur capture, emissions control, and enhanced heat transfer, Island Creek Coal Company (ICC) and Baltimore Thermal Energy Corporation expressed interest in the technology and offered to participate by providing host sites for field testing. EA`s have been submitted independently for each of these field test sites. This submission addresses the preliminary testing of the PAFBC unit at Manufacturing and Technology Conversion International`s (MTCI) Baltimore, MD facility.

  12. Evaluation of air toxic emissions from advanced and conventional coal-fired power plants

    SciTech Connect

    Chu, P.; Epstein, M.; Gould, L.; Botros, P.

    1995-12-31

    This paper evaluates the air toxics measurements at three advanced power systems and a base case conventional fossil fuel power plant. The four plants tested include a pressurized fluidized bed combustor, integrated gasification combined cycle, circulating fluidized bed combustor, and a conventional coal-fired plant.

  13. Effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor.

    PubMed

    Varol, Murat; Atimtay, Aysel T

    2015-12-01

    This study aimed to investigate the effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor. The tests included co-combustion of 50-50% by wt. mixtures of Bursa-Orhaneli lignite+olive cake and Denizli-Kale lignite+olive cake, with and without limestone addition. Ash samples were subjected to XRF, XRD and SEM/EDS analyses. While MgO was high in the bottom ash for Bursa-Orhaneli lignite and olive cake mixture, Al2O3 was high for Denizli-Kale lignite and olive cake mixture. Due to high Al2O3 content, Muscovite was the dominant phase in the bottom ash of Denizli Kale. CaO in the bottom ash has increased for both fuel mixtures due to limestone addition. K was in Arcanite phase in the co-combustion test of Bursa/Orhaneli lignite and olive cake, however, it mostly appeared in Potassium Calcium Sulfate phase with limestone addition.

  14. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Phase 2, Final report, May 1, 1983-July 31, 1984

    SciTech Connect

    1987-09-15

    KRW Energy Systems Inc. is engaged in the development of a pressurized, fluidized-bed, gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally acceptable production of low- and medium-Btu fuel gas from a variety of fossilized, carbonaceous feedstocks for electrical power generation, substitute natural gas, chemical feedstocks, and industrial fuels. This report covers Phase II of the contract period (May 1, 1983 to July 31, 1984) and is a continuation of the work performed in 1983 and reported in the Phase I final report, FE-19122-30. Included is work performed in fiscal 1983 to 1984 on PDU testing, process analysis, cold flow scaleup facility, process and component engineering and design, and laboratory support studies.

  15. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  16. Fluidized bed charcoal particle production system

    SciTech Connect

    Sowards, N.K.

    1985-04-09

    A fluidized bed charcoal particle production system, including apparatus and method, wherein pieces of combustible waste, such as sawdust, fragments of wood, etc., are continuously disposed within a fluidized bed of a pyrolytic vessel. Preferably, the fluidized bed is caused to reach operating temperatures by use of an external pre-heater. The fluidized bed is situated above an air delivery system at the bottom of the vessel, which supports pyrolysis within the fluidized bed. Charcoal particles are thus formed within the bed from the combustible waste and are lifted from the bed and placed in suspension above the bed by forced air passing upwardly through the bed. The suspended charcoal particles and the gaseous medium in which the particles are suspended are displaced from the vessel into a cyclone mechanism where the charcoal particles are separated. The separated charcoal particles are quenched with water to terminate all further charcoal oxidation. The remaining off-gas is burned and, preferably, the heat therefrom used to generate steam, kiln dry lumber, etc. Preferably, the bed material is continuously recirculated and purified by removing tramp material.

  17. Particle withdrawal from fluidized bed systems

    DOEpatents

    Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.

    1982-01-01

    Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

  18. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

    1992-12-15

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

  19. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

    1992-01-01

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

  20. Perspectives for Fluidized Bed Nuclear Reactor Technology using Rotating Fluidized Beds in a Static Geometry

    NASA Astrophysics Data System (ADS)

    Broqueville, Axel De; Wilde, Juray De

    The new concept of a rotating fluidized bed in a static geometry opens perspectives for fluidized bed nuclear reactor technology and is experimentally and numerically investigated. With conventional fluidized bed technology, the maximum attainable power is rather limited and maximum at a certain fluidization gas flow rate. Using a rotating fluidized bed in a static geometry, the fluidization gas drives both the centrifugal force and the counteracting radial gas-solid drag force in a similar way. This allows operating the reactor at any chosen sufficiently high solids loading over a much wider fluidization gas flow rate range and in particular at much higher fluidization gas flow rates than with conventional fluidized bed reactor technology, offering increased flexibility with respect to cooling via the fluidization gas. Furthermore, the centrifugal force can be a multiple of earth gravity, allowing radial gas-solid slip velocities much higher than in conventional fluidized beds. The latter result in gas-solid heat transfer coefficients one or multiple orders of magnitude higher than in conventional fluidized beds. The combination of dense operation and high fluidization gas flow rates allows process intensification and a more compact reactor design.

  1. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  2. Fluidized bed electrowinning of copper. Final report

    SciTech Connect

    1997-07-01

    The objectives of the study were to: design and construct a 10,000- amp fluidized bed electrowinning cell for the recovery of copper from acidic sulfate solutions; demonstrate the technical feasibility of continuous particle recirculation from the electrowinning cell with the ultimate goal of continuous particle removal; and measure cell efficiency as a function of operating conditions.

  3. Fluidized-bed combustion reduces atmospheric pollutants

    NASA Technical Reports Server (NTRS)

    Jonke, A. A.

    1972-01-01

    Method of reducing sulfur and nitrogen oxides released during combustion of fossil fuels is described. Fuel is burned in fluidized bed of solids with simultaneous feeding of crushed or pulverized limestone to control emission. Process also offers high heat transfer rates and efficient contacting for gas-solid reactions.

  4. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  5. Reversed flow fluidized-bed combustion apparatus

    DOEpatents

    Shang, Jer-Yu; Mei, Joseph S.; Wilson, John S.

    1984-01-01

    The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

  6. FBC: Gaining acceptance. [Fluidized Bed Combustion

    SciTech Connect

    Gawlicki, S.M.

    1991-04-01

    This article addresses the growing acceptance of fluidized bed combustion as a technology appropriate for use in dual-purpose power plants. The article reviews projects for cogeneration in California, a demonstration plant sponsored by the US Department of Energy in Ohio (this plant also incorporates combined cycle operation), and an electric power/greenhouse project in Pennsylvania.

  7. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  8. Particle pressures in fluidized beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

  9. Particle Pressures in Fluidized Beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

  10. Fluidized-Bed Silane-Decomposition Reactor

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1991-01-01

    Fluidized-bed pyrolysis reactor produces high-purity polycrystalline silicon from silane or halosilane via efficient heterogeneous deposition of silicon on silicon seed particles. Formation of silicon dust via homogeneous decomposition of silane minimized, and deposition of silicon on wall of reactor effectively eliminated. Silicon used to construct solar cells and other semiconductor products.

  11. Experimental study on coal multi-generation in dual fluidized beds

    NASA Astrophysics Data System (ADS)

    Fan, Xiaoxu; Lu, Qinggang; Na, Yongjie; Liu, Qi

    2007-08-01

    An atmospheric test system of dual fluidized beds for coal multi-generation was built. One bubbling fluidized bed is for gasification and a circulating fluidized bed for combustion. The two beds are combined with two valves: one valve to send high temperature ash from combustion bed to the gasification bed and another valve to send char and ash from gasification bed to combustion bed. Experiments on Shenhua coal multi-generation were made at temperatures from 1112 K to 1191 K in the dual fluidized beds. The temperatures of the combustor are stable and the char combustion efficiency is about 98%. Increasing air/coal ratio to the fluidized bed leads to the increase of temperature and gasification efficiency. The maximum gasification efficiency is 36.7% and the calorific value of fuel gas is 10.7 MJ/Nm3. The tar yield in this work is 1.5%, much lower than that of pyrolysis. Carbon conversion efficiency to fuel gas and flue gas is about 90%.

  12. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Quarterly progress report, April 1-June 30, 1982

    SciTech Connect

    1982-10-21

    The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) process analysis; (3) cold flow scaleup facility; (4) process and component engineering and design; and (5) laboratory support studies. Some of the highlights for this period are: TP-032-1, a single stage, oxygen-steam blown gasifier test was conducted in three operational phases from March 30, 1982 through May 2, 1982; TP-032-2 was conducted in two operational phases from May 20, 1982 through May 27, 1982; TP-032-1 and TP-032-2 successfully served as shakedown and demonstrations of the full cyclone cold wall; no visible deposits were found on the cold wall after processing highly fouling coals; samples of product gas produced during TP-032-1, were passed through four different scrubbing solutions and analyzed for 78 EPA primary organic pollutants, all of which were found to be below detection limits; TP-M004, a CO/sub 2/ tracer gas test, was initiated and completed; data analysis of test TP-M002-2 was completed and conclusions are summarized in this report; design, procurement and fabrication of the solids injection device were completed; laboratory studies involved gas-solids flow modeling and coal/ash behavior. 2 references, 11 figures, 39 tables.

  13. Evaluation of wall boundary condition parameters for gas-solids fluidized bed simulations

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane

    2013-10-01

    Wall boundary conditions for the solids phase have significant effects on numerical predictions of various gas-solids fluidized beds. Several models for the granular flow wall boundary condition are available in the open literature for numerical modeling of gas-solids flow. In this study, a model for specularity coefficient used in Johnson and Jackson boundary conditions by Li and Benyahia (AIChE Journal, 2012, 58, 2058-2068) is implemented in the open-source CFD code-MFIX. The variable specularity coefficient model provides a physical way to calculate the specularity coefficient needed by the partial-slip boundary conditions for the solids phase. Through a series of 2-D numerical simulations of bubbling fluidized bed and circulating fluidized bed riser, the model predicts qualitatively consistent trends to the previous studies. Furthermore, a quantitative comparison is conducted between numerical results of variable and constant specularity coefficients to investigate the effect of spatial and temporal variations in specularity coefficient.

  14. Study of instrumentation needs for process control and safety in coal fluidized-bed combustion systems

    SciTech Connect

    Herzenberg, C.L.; Griggs, K.E.; Henry, R.F.; Podolski, W.F.

    1981-02-01

    A study was conducted to evaluate the current state of the art of instrumentation for planned and operating fluidized-bed combustion systems. This study is intended to identify instrumentation needs and serve as a data base for projects to develop this instrumentation. A considerable number of needs for measurements for which presently available instrumentation is not suitable were reported by respondents. The identified deficiencies are presented with the associated physical parameter ranges for FBC processes. New techniques and instrumentation under development, as well as some available alternative instruments, are discussed briefly. Also, newly instituted mechanisms for technical information exchange on instrumentation for fossil energy applications are identified. Development of instruments to meet the identified measurement deficiencies is recommended in order to ensure the feasibility of automatic control of large-scale fluidized-bed combustion systems, and to advance the state of the art of fluidized-bed combustion technology.

  15. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  16. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  17. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George C. (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1982-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fluidized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  18. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  19. Development of fluidized bed cement sintering technology

    SciTech Connect

    Mukai, Katsuji

    1994-12-31

    In the new system presented in this paper, the cement clinker is sintered, not in a rotary kiln, but in two different furnaces: a spouted bed kiln and a fluidized bed kiln. The heat generated in the process of cooling the cement clinker is recovered by a fluidized bed cooler and a packed bed cooler, which are more efficient than the conventional coolers. Compared with the rotary kiln system, the new technology significantly reduces NO{sub x} emissions, appreciably cuts energy consumption, and reduces CO{sub 2} emissions as well. Thus, the new system is an efficient cement sintering system that is friendly to the global environment. In this paper, we describe this new technology as one of the applied technologies at an industrial level that is being developed in the Clean Coal Technology Project, and we present the results from test operations at our pilot plant.

  20. Rapid ignition of fluidized bed boiler

    DOEpatents

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  1. Fines in fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Hogle, R.; Rohatgi, N.; Morrison, A.

    1984-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized-bed reactor is investigated as a low-cost, high-throughput method to produce high-purity polysilicon for solar-cell applications. Studies of fines, particles 0.1-10 microns diam, initiated from homogeneous decomposition in the reactor were conducted using 2 and 6-in-diam fluidized beds. The studies show functional dependences of fines elutriation on silane feed concentration, temperature, gas velocity, and bubble size. The observation that the fines elutriation is generally below 10 percent of the silicon-in-silane feed is attributed to scavenging by large particles in an environment of less free space for homogeneous nucleation. Preliminary results suggest that, with proper conditions and distributor design, high-silane-concentration (over 50 percent SiH4 in H2) feed may be used.

  2. Fluidized bed for production of polycrystalline silicon

    SciTech Connect

    Flagella, R.N.

    1992-08-18

    This patent describes a method for removing silicon powder particles from a reactor that produces polycrystalline silicon by the pyrolysis of a silane containing gas in a fluidized bed reaction zone of silicon seed particles. It comprises introducing the silane containing gas stream into the reaction zone of fluidized silicon seed particles; heterogeneously decomposing the silane containing gas under conditions; collecting the silicon product particles from the collection zone; and removing silicon powder particles from the reactor.

  3. Use of glow discharge in fluidized beds

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Wood, P. C.; Ballou, E. V.; Spitze, L. A. (Inventor)

    1981-01-01

    Static charges and agglomerization of particles in a fluidized bed systems are minimized by maintaining in at least part of the bed a radio frequency glow discharge. This approach is eminently suitable for processes in which the conventional charge removing agents, i.e., moisture or conductive particle coatings, cannot be used. The technique is applied here to the disproportionation of calcium peroxide diperoxyhydrate to yield calcium superoxide, an exceptionally water and heat sensitive reaction.

  4. Reactor for fluidized bed silane decomposition

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1989-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  5. Zone heating for fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  6. Particle pressures in fluidized beds. Annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1994-03-01

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  7. Gas distributor for fluidized bed coal gasifier

    DOEpatents

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  8. Pulsed atmospheric fluidized bed combustor apparatus

    DOEpatents

    Mansour, Momtaz N.

    1993-10-26

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

  9. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  10. Fluidized-bed biological nitrogen removal

    SciTech Connect

    Hosaka, Yukihisa; Minami, Takeshi; Nasuno, Sai )

    1991-08-01

    This article describes a compact process for nitrogen removal developed in Japan. It does not require the large amounts of land of current denitrification processes. The process uses a three-phase fluidized bed of granular anthracite to which the nitrifying bacteria adhere and are fluidized by the activated sludge in the reactor. The process was developed in response to the need for nitrogen and phosphorus removal from waste water to prevent the eutrophication of Tokyo Bay, Japan.

  11. Status of the fluidized bed unit

    SciTech Connect

    Williams, P.M.; Wade, J.F.

    1994-06-01

    Rocky Flats has a serious mixed waste problem. No technology or company has a license and available facilities to remedy this dilemma. One solution under study is to use a catalytic fluidized bed unit to destroy the combustible portion of the mixed waste. The fluidized bed thermal treatment program at Rocky Flats is building on knowledge gained over twenty years of successful development activity. The FBU has numerous technical advantages over other thermal technologies to treat Rocky Flats` mixed waste, the largest being the lower temperature (700{degrees}C versus 1000{degrees}C) which reduces acid corrosion and mechanical failures and obviates the need for ceramic lining. Successful demonstrations have taken place on bench, pilot, and full-scale tests using radioactive mixed wastes. The program is approaching implementation and licensing of a production-scale fluidized bed system for the safe treatment of mixed waste. The measure for success on this project is the ability to work closely with the community to jointly solve problems and respond to concerns of mixed waste treatment at Rocky Flats.

  12. Pressurized Fluidized Bed Combustion of Sewage Sludge

    NASA Astrophysics Data System (ADS)

    Suzuki, Yoshizo; Nojima, Tomoyuki; Kakuta, Akihiko; Moritomi, Hiroshi

    A conceptual design of an energy recovering system from sewage sludge was proposed. This system consists of a pressurized fluidized bed combustor, a gas turbine, and a heat exchanger for preheating of combustion air. Thermal efficiency was estimated roughly as 10-25%. In order to know the combustion characteristics of the sewage sludge under the elevated pressure condition, combustion tests of the dry and wet sewage sludge were carried out by using laboratory scale pressurized fluidized bed combustors. Combustibility of the sewage sludge was good enough and almost complete combustion was achieved in the combustion of the actual wet sludge. CO emission and NOx emission were marvelously low especially during the combustion of wet sewage sludge regardless of high volatile and nitrogen content of the sewage sludge. However, nitrous oxide (N2O) emission was very high. Hence, almost all nitrogen oxides were emitted as the form of N2O. From these combustion tests, we judged combustion of the sewage sludge with the pressurized fluidized bed combustor is suitable, and the conceptual design of the power generation system is available.

  13. Constitutive laws in liquid-fluidized beds

    NASA Astrophysics Data System (ADS)

    Duru, Paul; Nicolas, Maxime; Hinch, John; Guazzelli, Élisabeth

    2002-02-01

    The objective of the present work is to test experimentally the two-phase modelling approach which is widely used in fluidization. A difficulty of this way of modelling fluidized beds is the use of empirical relations in order to close the system of equations describing the fluidized bed as a two-phase continuum, especially concerning the description of the solid phase. We performed an experimental investigation of the primary wavy instability of liquid-fluidized beds. Experiments demonstrate that the wave amplitude saturates up the bed and we were able to measure the precise shape of this voidage wave. We then related this shape to the unknown solid phase viscosity and pressure functions of a simple two-phase model with a Newtonian stress-tensor for the solid phase. We found the scaling laws and the particle concentration dependence for these two quantities. It appears that this simplest model is quite satisfactory to describe the one-dimensional voidage waves in the limited range of parameters that we have studied. In our experimental conditions, the drag on the particles nearly balances their weight corrected for buoyancy, the small imbalance being mostly accounted for by solid phase viscous stress with a much smaller contribution from the solid phase pressure.

  14. Single-stage fluidized-bed gasification

    NASA Astrophysics Data System (ADS)

    Lau, F. S.; Rue, D. M.; Weil, S. A.; Punwani, D. V.

    1982-04-01

    The single-stage fluidized-bed gasification process, in addition to being a simple system, maximizes gas production and allows the economic exploitation of small peat deposits. The objective of this gasification project is to conduct experiments in order to obtain data for designing a single-stage fluidized-bed gasifier, and to evaluate the economics of converting peat to synthesis gas and to SNG by this process. An existing high-temperature and high-pressure process development unit (PDU) was modified to permit the direct feeding of peat to the fluidized bed. Peat flows by gravity from the feed hopper through a 6-inch line to the screw-feeder conveyor. From there, it is fed to the bottom tee section of the reactor and transported into the gasification zone. Oxygen and steam are fed through a distributing ring into the reactor. Gasification reactions occur in the annulus formed by the reactor tube and a central standpipe. Peat ash is discharged from the reactor by overflowing into the standpipe and is collected in a solids receiver.

  15. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association's Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

  16. Fluidized Bed Asbestos Sampler Design and Testing

    SciTech Connect

    Karen E. Wright; Barry H. O'Brien

    2007-12-01

    A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this

  17. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    SciTech Connect

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  18. University picks Riley Stoker to supply fluidized bed boiler

    SciTech Connect

    Block, P.

    1986-02-17

    By installing a circulating fluidized bed boiler rather than a conventional coal-fired boiler, the University of Missouri expects to save $500,000 a year in pollution control costs and $80,000 a year in coal costs. The new $6 million, 200,000 pound per hour boiler, manufactured by Riley Stoker Corp., Worcester, Mass., cost about $1 million more than a conventional stoker-fired boiler, and should pay for itself in combined coal and lime savings in less than two years, according to Bob Bibb, president of Bibb and Associates, Shawnee Mission, Kan., the engineering firm that aided university officials in evaluating bids for the project. As part of the project, two steam turbines will be connected: one 19.5 MW unit to the new boiler and a 14.5 MW unit to an existing boiler. The turbine on the existing boiler will be used for backup power when the first turbine is inoperative.

  19. Simulation of fluidized bed coal combustors

    NASA Technical Reports Server (NTRS)

    Rajan, R.

    1979-01-01

    The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

  20. Spatiotemporal dynamics of a shallow fluidized bed.

    SciTech Connect

    Aranson, I. S.; Tsimring, L. S.; Clark, D. K.

    2000-12-05

    An experimental and theoretical study of the dynamics of an air-fluidized thin granular layer is presented. Near the threshold of instability, the system exhibits critical behavior with remarkably long transient dynamics. Above the threshold of fluidization the system undergoes a Hopf bifurcation as the layer starts to oscillate at a certain frequency due to a feedback between the layer dilation and the airflow rate. Based on our experimental data, we formulate a the simple dynamical model which describes the transition in a shallow fluidized bed.

  1. Combined fluidized bed retort and combustor

    DOEpatents

    Shang, Jer-Yu; Notestein, John E.; Mei, Joseph S.; Zeng, Li-Wen

    1984-01-01

    The present invention is directed to a combined fluidized bed retorting and combustion system particularly useful for extracting energy values from oil shale. The oil-shale retort and combustor are disposed side-by-side and in registry with one another through passageways in a partition therebetween. The passageways in the partition are submerged below the top of the respective fluid beds to preclude admixing or the product gases from the two chambers. The solid oil shale or bed material is transported through the chambers by inclining or slanting the fluidizing medium distributor so that the solid bed material, when fluidized, moves in the direction of the downward slope of the distributor.

  2. Packed fluidized bed blanket for fusion reactor

    DOEpatents

    Chi, John W. H.

    1984-01-01

    A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

  3. Electrode assembly for a fluidized bed apparatus

    DOEpatents

    Schora, Jr., Frank C.; Matthews, Charles W.; Knowlton, Ted M.

    1976-11-23

    An electrode assembly comprising a high voltage electrode having a generally cylindrical shape and being electrically connected to a high voltage source, where the cylinder walls may be open to flow of fluids and solids; an electrically grounded support electrode supporting said high voltage electrode by an electrically insulating support where both of the electrically grounded and electrically insulating support may be hollow; and an electrically grounded liner electrode arranged concentrically around both the high voltage and support electrodes. This assembly is specifically adapted for use in a fluidized bed chemical reactor as an improved heating means therefor.

  4. Gas fluidized-bed stirred media mill

    DOEpatents

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  5. Fluidized-Bed Cleaning of Silicon Particles

    NASA Technical Reports Server (NTRS)

    Rohatgi, Naresh K.; Hsu, George C.

    1987-01-01

    Fluidized-bed chemical cleaning process developed to remove metallic impurities from small silicon particles. Particles (250 micrometer in size) utilized as seed material in silane pyrolysis process for production of 1-mm-size silicon. Product silicon (1 mm in size) used as raw material for fabrication of solar cells and other semiconductor devices. Principal cleaning step is wash in mixture of hydrochloric and nitric acids, leaching out metals and carrying them away as soluble chlorides. Particles fluidized by cleaning solution to assure good mixing and uniform wetting.

  6. Kinetic behavior of solid particles in fluidized beds

    SciTech Connect

    Kono, H.O.

    1990-06-01

    The overall objectives of this project are to develop experimental techniques for measuring the forces of fluidized particles, and to predict the solid-gas performance in fluidized beds by using data analysis system, and by elucidating the intrinsic mechanism of erosion and attrition phenomena in fluidized beds. The reduction of erosion and attrition rates is one of the critical engineering problems for the design and operation of fluidized bed combustors. Specifically, the objectives are to: (1) develop the experimental techniques to measure the forces of solid particles prevailing in fluidized beds: (2) measure and characterize the forces of solid particles in various types of fluidized beds with various configurations (conventional and spouted fluidized beds) and with different scales (10, 20, and 30cm) under various fluidization conditions (particle size, bed aspect ratio and gas velocity); (3) find and verify the mechanism of erosion rates of in-bed tubes and attrition rates of fluidized particles by forces of solid particles in fluidized beds. We developed three different kinds of measurement methods, i.e., fracture sensitive sensor, piezoelectric sensor and gas pressure fluctuation method. By using these methods the exact forces of solid particles, including the transient corporate in fluidized beds, were systematically measured. Simultaneously, the erosion rates of in-bed tubes and attrition rates of fluidized particles were measured. 69 figs., 9 tabs.

  7. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  8. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  9. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  10. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  11. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  12. Fermentation in a fluidized-bed reactor

    SciTech Connect

    Scott, C.D.

    1983-06-01

    A laboratory-scale fluidized-bed bioreactor system for the production of ethanol from a glucose solution using flocculating Zymomonas mobilis was studied. Although the results are preliminary, 2.5- to 3.8-cm-diameter systems were operated for more than 300 h using fluidized floc particles that are 1-2 mm in diameter. The ethanol production rate in the lower portion of the fluidized bed operating at 30/sup 0/C routinely exceeded 200 g/L x h and under some conditions was as high as 400 g/ L x h with a reactor residence time of a few minutes. This far surpasses the results obtained with a batch, stirred-tank reactor using yeast. Ethanol productivity based on the total reactor volume approached 100 g/L x h, and glucose conversion exceeded 95%. With continued research, even higher production rates will be possible as conditions are optimized and scale-up to larger systems will allow the establishment of technical feasibility.

  13. Granular behavior in gas-fluidized beds

    NASA Astrophysics Data System (ADS)

    Ojha, Rajesh Prasad

    This work investigates the behavior of granular materials driven by a uniform upward flow of gas within a vertical container. This arrangement is referred to as a gas-fluidized bed. For a bed with a large number of spherical grains, bulk properties of the sample, such as solids volume fraction (the percent of space occupied by solids) and gas pressure drop, are found to obey simple scaling relations when the superficial air velocity, the container size, or the grain size are varied. These results stand in contrast to behavior observed in other granular systems, where non-trivial interaction between individual grains leads to complex behavior for the bulk. The results suggest that there is a unique quality to the forcing provided to individual grains by gas fluidization that results in relatively simple bulk behavior. To investigate this possibility, experiments were carried out in a gas-fluidized bed with only a single grain. A large grain, a ping pong ball, was chosen for ease of visual observation. The ball's behavior is found to be exactly that of a Brownian object harmonically bound to the center of its container. Its dynamics are found to be described by a Langevin Equation, with the random forcing on related to the dissipation of energy by the Fluctuation-Dissipation Theorem. We find that the separation statistics for a two-ball system are also described by a statistical mechanics approach. These results represent the first successful application of conventional statistical mechanics to a macroscopic system.

  14. Technical evaluation: pressurized fluidized-bed combustion technology

    SciTech Connect

    Miller, S A; Vogel, G J; Gehl, S M; Hanway, Jr, J E; Henry, R F; Parker, K M; Smyk, E B; Swift, W M; Podolski, W F

    1982-04-01

    The technology of pressurized fluidized-bed combustion, particularly in its application to a coal-burning combined-cycle plant, is evaluated by examining the technical status of advanced-concept plant components - boiler system (combustor, air-handling and air-injection equipment, and heat exchangers); solids handling, injection, and ejection system; hot-gas cleanup equipment; instrumentation/control system; and the gas turbine - along with materials of plant construction. Environmental performance as well as energy efficiency are examined, and economic considerations are reviewed briefly. The evaluation concludes with a broad survey of the principal related research and development programs in the United States and other countries, a foreview of the most likely technological developments, and a summary of unresolved technical issues and problems.

  15. Cyclone performance estimates for pressurized fluidized-bed combustion

    SciTech Connect

    Henry, R.F.; Podolski, W.F.

    1981-07-01

    Hot pressurized flue gas from pressurized fluidized-bed combustion must be cleaned up prior to its expansion in a gas turbine as part of the combined-cycle electric power generation concept. The performance of conventional cyclones in experimental tests has been compared with theory, with reasonable agreement. Prediction of the performance of a larger cyclone system shows that three stages should provide the cleanup required on the basis of current estimates of turbine tolerance of particulate matter. Advances in hot gas cleanup - optimized cyclones, augmented cyclones, and alternative devices - should provide future improvement in cycle efficiencies and costs, but simple cyclones are planned for first-generation PFB/CC pilot and demonstration plants.

  16. Numerical Simulation of Sludge Dryness under Flue Gas Atmosphere in the Riser of a Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Xiao, H. M.; Ma, X. Q.; Liu, K.; Yu, Z. S.

    A numerical algorithm is developed for a detailed 3D simulation of the gas/particle flow behavior used for drying of sludge under flue gas atmosphere in the riser section of a circulating fluidized bed. The gas phase is described with standard κ - ɛ turbulence model, whereas a Lagrangian formulation with a stochastic particle dispersion model is adopted for the particulate phase. Conservation equations of mass and momentum for each phase were solved using the volume numerical technique. Fluid-particle interaction is taken into account to calculate the mass, momentum, and heat transfer between phases. The numerical algorithm is used to predict the circulating fluidized bed performance under various inlet profiles of the flue gas velocity. Gas and particle flow profiles were obtained for velocity and temperature parameters for each phase. The influence of the flue gas inlet velocity and the sludge mass flow rate on drying is discussed.

  17. Solids feed nozzle for fluidized bed

    DOEpatents

    Zielinski, Edward A.

    1982-01-01

    The vertical fuel pipe of a fluidized bed extends up through the perforated support structure of the bed to discharge granulated solid fuel into the expanded bed. A cap, as a deflecting structure, is supported above the discharge of the fuel pipe and is shaped and arranged to divert the carrier fluid and granulated fuel into the combusting bed. The diverter structure is spaced above the end of the fuel pipe and provided with a configuration on its underside to form a venturi section which generates a low pressure in the stream into which the granules of solid fuel are drawn to lengthen their residence time in the combustion zone of the bed adjacent the fuel pipe.

  18. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1984-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fludized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  19. Fluidized bed boiler having a segmented grate

    DOEpatents

    Waryasz, Richard E.

    1984-01-01

    A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

  20. Investigation of heat transfer and combustion in the advanced Fluidized Bed Combustor (FBC). Technical progress report No. 9 [October 1, 1995--December 31, 1995

    SciTech Connect

    Lee, Seong W.

    1996-01-01

    This technical report summarizes the research performed and progress achieved during the period of October 1, 1995 to December 31, 1995. The measurements of gas flow in the advanced FBC test chamber (10 in. I.D.) was continued to better understand and utilize the fluid dynamics of gas and particle flows in the advanced FBC. Measurements showed that the gas flow field in the test chamber is characterized by strongly swirling flow in tangential direction and developing flow in axial and radial directions. In addition, multiple secondary air injection caused significant effects on gas flow in the freeboard of the test chamber. Numerical simulation of typical gas flow patterns in the freeboard was conducted using a computational fluid dynamics (CFD) code, FLUENT. The axial velocities resulting from theoretical prediction were smaller than the tested results. However, the predicted radial velocities at the exit zone of the test chamber were greater than that of the tested results. The calculated results showed the non-isotropic structure with vigorous fluctuating in axial and radial directions. Generally speaking, the predictions of the theoretical calculation agreed with the experimental results. The measurements of gas and particle flows will be continued under different test conditions. In addition, the numerical simulation on gas and particle flows will be continued, which will be compared with the experimental results.

  1. Control of acid gases using a fluidized bed adsorber.

    PubMed

    Chiang, Bo-Chin; Wey, Ming-Yen; Yeh, Chia-Lin

    2003-08-01

    During incineration, secondary pollutants such as acid gases, organic compounds, heavy metals and particulates are generated. Among these pollutants, the acid gases, including sulfur oxides (SO(x)) and hydrogen chloride (HCl), can cause corrosion of the incinerator piping and can generate acid rain after being emitted to the atmosphere. To address this problem, the present study used a novel combination of air pollution control devices (APCDs), composed of a fluidized bed adsorber integrated with a fabric filter. The major objective of the work is to demonstrate the performance of a fluidized bed adsorber for removal of acid gases from flue gas of an incinerator. The adsorbents added in the fluidized bed adsorber were mainly granular activated carbon (AC; with or without chemical treatment) and with calcium oxide used as an additive. The advantages of a fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of acid gases when using a dry method. On the other hand, because the fluidized bed can filter particles, fine particles prior to and after passing through the fluidized bed adsorber were investigated. The competing adsorption on activated carbon between different characteristics of pollutants was also given preliminary discussion. The results indicate that the removal efficiencies of the investigated acid gases, SO(2) and HCl, are higher than 94 and 87%, respectively. Thus, a fluidized bed adsorber integrated with a fabric filter has the potential to replace conventional APCDs, even when there are other pollutants at the same time.

  2. Model of Fluidized Bed Containing Reacting Solids and Gases

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A mathematical model has been developed for describing the thermofluid dynamics of a dense, chemically reacting mixture of solid particles and gases. As used here, "dense" signifies having a large volume fraction of particles, as for example in a bubbling fluidized bed. The model is intended especially for application to fluidized beds that contain mixtures of carrier gases, biomass undergoing pyrolysis, and sand. So far, the design of fluidized beds and other gas/solid industrial processing equipment has been based on empirical correlations derived from laboratory- and pilot-scale units. The present mathematical model is a product of continuing efforts to develop a computational capability for optimizing the designs of fluidized beds and related equipment on the basis of first principles. Such a capability could eliminate the need for expensive, time-consuming predesign testing.

  3. Detection of lateral non-uniformities in fluidized bed combustors

    SciTech Connect

    Ramayya, A.V.; Thiyagarajan, A.; Ahmed, S.A.

    1997-12-01

    This paper addresses the detection of lateral non-Uniformities in fluidized bed combustors by a novel probe technique not reported so far, by using the horizontal differential pressure fluctuations associated with bubble flow. The salient features of these fluctuations are highlighted utilizing the simulated records obtained by considering the Davidson`s pressure field around a bubble. The simulation approach is validated by a comparison with the measured vertical and horizontal differential fluctuations in a freely bubbling fluidized bed.

  4. Control of bed height in a fluidized bed gasification system

    DOEpatents

    Mehta, Gautam I.; Rogers, Lynn M.

    1983-12-20

    In a fluidized bed apparatus a method for controlling the height of the fdized bed, taking into account variations in the density of the bed. The method comprises taking simultaneous differential pressure measurements at different vertical elevations within the vessel, averaging the differential pressures, determining an average fluidized bed density, then periodically calculating a weighting factor. The weighting factor is used in the determination of the actual bed height which is used in controlling the fluidizing means.

  5. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  6. Particle pressures in fluidized beds. First year annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.; Potapov, A.V.

    1992-09-01

    This is an experimental project to make detailed measurements of the particle pressures generated in fluidized beds. The focus lies in two principle areas: (1) the particle pressure distribution around single bubbles rising in a two-dimensional gas-fluidized bed and (2) the particle pressures measured in liquid-fluidized beds. This first year has largely been to constructing the experiments The design of the particle pressure probe has been improved and tested. A two-dimensional gas-fluidized bed has been constructed in order to measure the particle pressure generated around injected bubbles. The probe is also being adapted to work in a liquid fluidized bed. Finally, a two-dimensional liquid fluidized bed is also under construction. Preliminary measurements show that the majority of the particle pressures are generated in the wake of a bubble. However, the particle pressures generated in the liquid bed appear to be extremely small. Finally, while not directly associated with the particle pressure studies, some NERSC supercomputer time was granted alongside this project. This is being used to make large scale computer simulation of the flow of granular materials in hoppers.

  7. Silicon production in a fluidized bed reactor

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1986-01-01

    Part of the development effort of the JPL in-house technology involved in the Flat-Plate Solar Array (FSA) Project was the investigation of a low-cost process to produce semiconductor-grade silicon for terrestrial photovoltaic cell applications. The process selected was based on pyrolysis of silane in a fluidized-bed reactor (FBR). Following initial investigations involving 1- and 2-in. diameter reactors, a 6-in. diameter, engineering-scale FBR was constructed to establish reactor performance, mechanism of silicon deposition, product morphology, and product purity. The overall mass balance for all experiments indicates that more than 90% of the total silicon fed into the reactor is deposited on silicon seed particles and the remaining 10% becomes elutriated fines. Silicon production rates were demonstrated of 1.5 kg/h at 30% silane concentration and 3.5 kg/h at 80% silane concentration. The mechanism of silicon deposition is described by a six-path process: heterogeneous deposition, homogeneous decomposition, coalescence, coagulation, scavenging, and heterogeneous growth on fines. The bulk of the growth silicon layer appears to be made up of small diameter particles. This product morphology lends support to the concept of the scavenging of homogeneously nucleated silicon.

  8. Detoxification of ashes from a fluidized bed waste incinerator.

    PubMed

    Yu, Jie; Qiao, Yu; Sun, Lushi; Jin, Limei; Wang, Wenxia; Ma, Chuan

    2015-09-01

    This paper was to test and control the toxicity of bottom and fly ashes from a circulated fluidized bed (CFB) incinerator. Bottom and fly ashes were firstly subject to TCLP test. Even though leachates of most particle size of bottom ash were below regulatory limit, the leachates of finer bottom ash may exceed the regulatory limit. Therefore, finer bottom ash should be separated and treated before landfilled directly or used as cement replacement. Due to high amounts of leached heavy metals, thermal treatment of fly ash was carried out to remove heavy metals. The influence of temperature, residence time, metal chloride and gas velocity were studied. In all conditions, Cd can be well removed. Pb can be almost completely removed with MgCl2 addition at 1000°C in 1h. The removal of Zn and Cu was accelerated significantly by MgCl2 and higher temperature separately. At optimum conditions, more than 90% of Cu and 95% of Zn could be removed, while a maximum 20% of Cr was removed due to the existence or formation of CaCr2O4, MgCr2O4 and K2Cr2O4 in raw or treated fly ashes. PMID:25973859

  9. Concentration and Velocity Gradients in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    McClymer, James P.

    2003-01-01

    In this work we focus on the height dependence of particle concentration, average velocity components, fluctuations in these velocities and, with the flow turned off, the sedimentation velocity. The latter quantities are measured using Particle Imaging Velocimetry (PIV). The PIV technique uses a 1-megapixel camera to capture two time-displaced images of particles in the bed. The depth of field of the imaging system is approximately 0.5 cm. The camera images a region with characteristic length of 2.6 cm for the small particles and 4.7 cm. for the large particles. The local direction of particle flow is determined by calculating the correlation function for sub-regions of 32 x 32 pixels. The velocity vector map is created from this correlation function using the time between images (we use 15 to 30 ms). The software is sensitive variations of 1/64th of a pixel. We produce velocity maps at various heights, each consisting of 3844 velocities. We break this map into three vertical zones for increased height information. The concentration profile is measured using an expanded (1 cm diameter) linearly polarized HeNe Laser incident on the fluidized bed. A COHU camera (gamma=1, AGC off) with a lens and a polarizer images the transmitted linearly polarized light to minimize the effects of multiply scattered light. The intensity profile (640 X 480 pixels) is well described by a Gaussian fit and the height of the Gaussian is used to characterize the concentration. This value is compared to the heights found for known concentrations. The sedimentation velocity is estimated using by imaging a region near the bottom of the bed and using PIV to measure the velocity as a function of time. With a nearly uniform concentration profile, the time can be converted to height information. The stable fluidized beds are made from large pseudo-monodisperse particles (silica spheres with radii (250-300) microns and (425-500) microns) dispersed in a glycerin/water mix. The Peclet number is

  10. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect

    Jantzen, C

    2006-12-22

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  11. Fluidized Bed Steam Reformer (FBSR) monolith formation

    SciTech Connect

    Jantzen, C.M.

    2007-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or 'mineralized' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydro-ceramics. All but one of the nine monoliths tested met the <2 g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydro-ceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form. (authors)

  12. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration. PMID:26896004

  13. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration.

  14. Operating experience with a fluidized bed test combustor

    SciTech Connect

    Hainley, D.C.; Haji-Sulaiman, M.Z.; Yavuzkurt, S.; Scaroni, A.W.

    1987-06-01

    This paper presents operating experience with a fluidized bed combustor burning various coals. The primary focus is on the effect of relevant coal properties on combustor performance. Tests were carried out using anthracite, HVB and HVC bituminous and sub-bituminous A coals, and petroleum coke. Comparisons of the performance of the combustion on the various fuels are made. A two-stage fluidized bed combustor operating in a single-stage mode without recycle was employed. Experimental measurements included temperature, fuel feed rate, fluidization velocity and bed height. For some of the coals, bed agglomeration was found to occur. The results indicate that coal properties have an important effect upon the operation of the fluidized bed combustor.

  15. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  16. Utilizing the fluidized bed to initiate water treatment on site

    SciTech Connect

    Ahmadvand, H.; Germann, G.; Gandee, J.P.; Buehler, V.T.

    1995-12-31

    Escalating wastewater disposal costs coupled with enforcement of stricter regulations push industrial sites previously without water treatment to treat on site. These sites, inexperienced in water treatment, require a treatment technology that is easily installed, operated, and maintained. The aerobic granular activated carbon (GAC) fluidized bed incorporates biological and adsorptive technologies into a simple, cost-effective process capable of meeting strict effluent requirements. Two case studies at industrial sites illustrate the installation and operation of the fluidized bed and emphasize the ability to use the fluidized bed singularly or as an integral component of a treatment system capable of achieving treatment levels that allow surface discharge and reinjection. Attention is focused on BTEX (benzene, toluene, ethylbenzene, and xylenes).

  17. Computational fluid dynamic modeling of fluidized-bed polymerization reactors

    SciTech Connect

    Rokkam, Ram

    2012-01-01

    Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

  18. Coal-feeding mechanism for a fluidized bed combustion chamber

    SciTech Connect

    Gall, R. L.

    1981-06-02

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, E.G. Coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  19. Review of ash agglomeration in fluidized bed gasifiers

    SciTech Connect

    Matulevicius, E.S.; Golan, L.P.

    1984-07-01

    The purpose of this study is to review the data and mathematical models which describe the phenomena involved in the agglomeration of ash in fluidized bed coal gasifiers (FBG). Besides highlighting the data and theoretical models, this review lists areas where there is a lack of information regarding the actual mechanisms of agglomeration. Also, potential areas for further work are outlined. The work is directed at developing models of agglomeration which could be included in computer codes describing fluidized bed gasifier phenomena, e.g., FLAG and CHEMFLUB which have been developed for the US Department of Energy. 134 references, 24 figures, 13 tables.

  20. Fluidization onset and expansion of gas-solid fluidized beds

    SciTech Connect

    Jones, O.C.; Shin, T.S.

    1984-08-01

    A simple, mass conservation-based, kinematic model is presented for accurately predicting both the onset of fluidization and the degree of (limit of) bed expansion in bubbling gas-solid fluidized beds. The model is consistant with inception correlations exisiting in the literature. Since the method has a sound physical basis, it might be expected to provide scaling between laboratory-scale fluidized beds and large-scale systems. This scaling ability, however, remains to be demonstrated as does the application to pressurized systems and where the terminal Reynolds numbers exceed 1000, (Archimedes numbers over about 3.2 x 10/sup 5/).

  1. Fluidized-Bed Deposition Of Single-Crystal Silicon

    NASA Technical Reports Server (NTRS)

    Hsu, George C.; Rohatgi, Naresh K.

    1988-01-01

    Uniformly thin single-crystal films of silicon produced by modification of fluidized-bed-reactor technique producing polysilicon by chemical vapor deposition. Proposed for silicon wafers for flat-plate solar arrays and results in different structural and electronic properties in deposition layer desirable for specific microelectronic or solar-cell processing. In process deposition occurs on silicon wafers, kept individually at temperatures above 1,000 degree C. Heated wafers held in unheated and minimally-agitated-fluidized bed of silicon particles and in low concentration of silane.

  2. Pressurized fluidized-bed combustion technology exchange workshop

    SciTech Connect

    ,

    1980-04-01

    The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

  3. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  4. Regeneration of lime from sulfates for fluidized-bed combustion

    DOEpatents

    Yang, Ralph T.; Steinberg, Meyer

    1980-01-01

    In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

  5. PMB-Waste: An analysis of fluidized bed thermal treatment

    SciTech Connect

    Gat, U.; Kass, M.D.; Lloyd, D.B.

    1995-07-01

    A fluidized bed treatment process was evaluated for solid waste from plastic media blasting of aircraft protective coating. The treatment objective is to decompose and oxidize all organic components, and concentrate all the hazardous metals in the ash. The reduced volume and mass are expected to reduce disposal cost. A pilot test treatment was done in an existing fluidized bed equipped with emissions monitors, and emissions within regulatory requirements were demonstrated. A economic analysis of the process is inconclusive due to lack of reliable cost data of disposal without thermal treatment.

  6. Fluidized bed steam reformed mineral waste form performance testing to support Hanford Supplemental Low Activity Waste Immobilization Technology Selection

    SciTech Connect

    Jantzen, C. M.; Pierce, E. M.; Bannochie, C. J.; Burket, P. R.; Cozzi, A. D.; Crawford, C. L.; Daniel, W. E.; Fox, K. M.; Herman, C. C.; Miller, D. H.; Missimer, D. M.; Nash, C. A.; Williams, M. F.; Brown, C. F.; Qafoku, N. P.; Neeway, J. J.; Valenta, M. M.; Gill, G. A.; Swanberg, D. J.; Robbins, R. A.; Thompson, L. E.

    2015-10-01

    This report describes the benchscale testing with simulant and radioactive Hanford Tank Blends, mineral product characterization and testing, and monolith testing and characterization. These projects were funded by DOE EM-31 Technology Development & Deployment (TDD) Program Technical Task Plan WP-5.2.1-2010-001 and are entitled “Fluidized Bed Steam Reformer Low-Level Waste Form Qualification”, Inter-Entity Work Order (IEWO) M0SRV00054 with Washington River Protection Solutions (WRPS) entitled “Fluidized Bed Steam Reforming Treatability Studies Using Savannah River Site (SRS) Low Activity Waste and Hanford Low Activity Waste Tank Samples”, and IEWO M0SRV00080, “Fluidized Bed Steam Reforming Waste Form Qualification Testing Using SRS Low Activity Waste and Hanford Low Activity Waste Tank Samples”. This was a multi-organizational program that included Savannah River National Laboratory (SRNL), THOR® Treatment Technologies (TTT), Pacific Northwest National Laboratory (PNNL), Oak Ridge National Laboratory (ORNL), Office of River Protection (ORP), and Washington River Protection Solutions (WRPS). The SRNL testing of the non-radioactive pilot-scale Fluidized Bed Steam Reformer (FBSR) products made by TTT, subsequent SRNL monolith formulation and testing and studies of these products, and SRNL Waste Treatment Plant Secondary Waste (WTP-SW) radioactive campaign were funded by DOE Advanced Remediation Technologies (ART) Phase 2 Project in connection with a Work-For-Others (WFO) between SRNL and TTT.

  7. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOEpatents

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  8. Performance and electrochemical behavior of fluidized bed electrodes

    SciTech Connect

    Huh, T.

    1985-01-01

    The fluidized bed electrode was studied to characterize its behavior and evaluate its possible application to the electrowinning of precious metals and to the energy storage systems. Its performance and electrochemical behavior were analyzed in terms of various operating parameters. The first part of the study is concerned mainly with the overall performance of a fluidized-bed electrode for silver recovery from aqueous cyanide solution. The effects of applied current density, bed expansion, and electrode materials were considered, and its was found that the performance is free of operating problems and is superior to the Azadra-type cell, which is commonly used for precious metal recovery. The second part is concerned with the internal behavior of the fluidized bed electrode. The particle and electrolyte potentials and overpotentials in fluidized bed electrodes of two different types have been measured and analyzed by means of the probability density distribution and the power spectral density distribution. The resistance of such electrodes are also measured. The potential transients are observed to depend on current, bed expansion, and position in the bed (for copper particles) and each potential can be regarded as a time averaged value onto which two kinds of noise, low-frequency flicker noise and white noise, are added.

  9. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  10. Fluidized bed combustor and coal gun-tube assembly therefor

    DOEpatents

    Hosek, William S.; Garruto, Edward J.

    1984-01-01

    A coal supply gun assembly for a fluidized bed combustor which includes heat exchange elements extending above the bed's distributor plate assembly and in which the gun's nozzles are disposed relative to the heat exchange elements to only discharge granular coal material between adjacent heat exchange elements and in a path which is substantially equidistant from adjacent heat exchange elements.

  11. Computational and Experimental Studies of Fluidized Beds for Biomass Gasification

    NASA Astrophysics Data System (ADS)

    Battaglia, Francine; Deza, Mirka; Franka, Nathan; Heindel, Theodore

    2007-11-01

    Fluidized bed gasifiers can convert feedstocks with low-carbon content into valuable products such as ethanol. Understanding fluidized bed hydrodynamics is important for reactor design and avoiding issues such as agglomeration or defluidization of the bed. In particular, biomass gasification is not well characterized and is the focus of this work. Glass beads or sand particles are typically used as bed materials due to their high sphericity and uniform properties. X-ray imaging will be used to visualize these complex flows and alternative bed materials will be considered to increase X-ray penetration and resolution to enhance flow visualization. Furthermore, computational modeling of fluidized beds can be used to predict operation of biomass gasifiers after extensive validation with experimental data. The hydrodynamics will be modeled assuming each phase behaves as interpenetrating continua using an Eulerian model and each solid phase is characterized by a particle diameter and density so that segregation and elutriation can be described. The simulations will model the cold-flow fluidized bed experiment, and consider factors such as sphericity of the particles, and calibration of drag coefficients. Hydrodynamic results from the simulations will be qualitatively and quantitatively compared to X-ray flow visualization studies of a similar bed.

  12. A fluidized-bed reactor for silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, S.

    1984-01-01

    The silane decomposition in a fluidized bed reactor was studied. The process feasibility and operating windows were determined. Long duration tests were conducted and silicon purity was demonstrated. A high purity linear was installed in the fluid bed reactor; the FBR product was melted and single crystallized. Product purity improvements are noted.

  13. Description of emission control using fluidized-bed, heat-exchange technology

    SciTech Connect

    Vogel, G.J.; Grogan, P.J.

    1980-06-01

    Environmental effects of fluidized-bed, waste-heat recovery technology are identified. The report focuses on a particular configuration of fluidized-bed, heat-exchange technology for a hypothetical industrial application. The application is a lead smelter where a fluidized-bed, waste-heat boiler (FBWHB) is used to control environmental pollutants and to produce steam for process use. Basic thermodynamic and kinetic information for the major sulfur dioxide (SO/sub 2/) and NO/sub x/ removal processes is presented and their application to fluidized-bed, waste heat recovery technology is discussed. Particulate control in fluidized-bed heat exchangers is also discussed.

  14. Model-free adaptive control of advanced power plants

    SciTech Connect

    Cheng, George Shu-Xing; Mulkey, Steven L.; Wang, Qiang

    2015-08-18

    A novel 3-Input-3-Output (3.times.3) Model-Free Adaptive (MFA) controller with a set of artificial neural networks as part of the controller is introduced. A 3.times.3 MFA control system using the inventive 3.times.3 MFA controller is described to control key process variables including Power, Steam Throttle Pressure, and Steam Temperature of boiler-turbine-generator (BTG) units in conventional and advanced power plants. Those advanced power plants may comprise Once-Through Supercritical (OTSC) Boilers, Circulating Fluidized-Bed (CFB) Boilers, and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  15. Demonstration of an advanced circulation fludized bed coal combustor phase 1: Cold model study. Final report

    SciTech Connect

    Govind, R.

    1993-03-20

    It was found that there was a strong dependence of the density profile on the secondary air injection location and that there was a pronounced solid separation from the conveying gas, due to the swirl motion. Furthermore, the swirl motion generated strong internal circulation patterns and higher slip velocities than in the case of nonswirl motion as in an ordinary circulating fluidized bed. Radial solids flux profiles were measured at different axial locations. The general radial profile in a swirling circulating fluidized bed indicated an increased downward flow of solids near the bed walls, and strong variations in radial profiles along the axial height. For swirl numbers less than 0.9, which is typical for swirling circulating fluidized beds, there is no significant increase in erosion due to swirl motion inside the bed. Pending further investigation of swirl motion with combustion, at least from our cold model studies, no disadvantages due to the introduction of swirl motion were discovered.

  16. Hot corrosion/erosion testing of materials for applications for advanced power conversion systems using coal-derived fuels. Fireside II. Evaluation of turbine materials for use in a coal-fired fluidized bed combustion environment. Task II. Final report

    SciTech Connect

    Not Available

    1980-09-01

    This report summarizes the results of the General Electric Fireside Corrosion Task II Program. This program was designed to evaluate the erosion/corrosion behavior of gas turbine nozzle guide vane and rotor blade materials in both simulated and actual pressurized fluidized bed combustor (PFBC) environments. Simulation testing included exposing disc-shaped specimens in atmospheric pressure small burner rig test stands operated at 1600/sup 0/F (871/sup 0/C) for periods up to 1300 hours. PFBC evaluation testing consisted of exposing airfoil shaped specimens to the efflux from a PFBC in a turbine test section installed in the Exxon PFBC Miniplant facility at Linden, N.J. Candidate gas turbine materials included three cast vane and blade base alloys, FSX-414, IN-738, and U-700, and one protective coating system, platinum-chromium-aluminide (RT-22). Small burner rig testing consistently showed the nickel-base alloys U-700 and IN-738 most susceptible to corrosion/sulfidation, followed by the cobalt-base alloy FSX-414; the RT-22 coating on IN-738 was most resistant to hot corrosion attack. Parts life estimates have been made for the nickel and cobalt-base alloys based on corrosion rates determined from the PFBC testing.

  17. Proof-of-concept testing of fluidized-bed copper oxide process

    SciTech Connect

    Gala, H.B.

    1992-01-01

    The objective of Phase IV of the contract is to design a conceptual flue gas treating unit based on the fluidized-bed copper oxide (FBCO) process for a new coal-fired 500 MW(e) power plant. A technical and economic evaluation of the FBCO process that is based on the conceptual design will also be completed. The scope of the work during this reporting period was limited to Task 4.0, Proposal review and negotiations, and Task 4.1, Definition of design basis. In the revised Statement of Work (SO/At) for Phase IV, a cold-circulation dense-phase testing of the sorbent material is proposed. Presently, UOP does not manufacture the sorbents, SOX-3 and SOX-4, that were used in the life-cycle testing of the fluidized-bed copper oxide unit at PETC. So as an alternative to the sorbent, UOP proposed that the alumina support be used In the cold-circulation tests. Under Task 4.1, the feasibility of using the support material was evaluated in a series of attrition tests conducted on the SOX-3 sorbent and the alumina support. The testing took place during this reporting period. The objective of these tests was to examine the relative strength of the two materials.

  18. Packaged fluidized bed boiler incorporates steam calorimeter to maintain steam quality. [Central Soya processing plant in Marian, Ohio

    SciTech Connect

    Toy, D.A.

    1984-04-01

    Engineers at the Central Soya processing plant in Marion, Ohio were faced with the problem of upgrading or replacing two 20 y old coal-fired steam boilers. A boiler design was chosen which could fire all types of coal, oil, and natural gas - either individually or simultaneously. Boiler efficiency and environmental quality were enhanced by several design features. By incorporating a throttling steam calorimeter into the boiler design, accurate measurements of the moisture of the motive steam produced were facilitated. To achieve high combustion efficiency, a concave fluidized bed was used to control the circulation of solids within the bed. In addition to environmental compliance, the fluidized bed boiler has saved 1000 tons of coal over a 2 y period at a production capacity of 4000 lb steam/h. System efficiency has increased from 75% to 85%. The conversion has provided both environmental and economic justification, while providing more reliable service with minimal operating and operating costs.

  19. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

    2004-10-27

    Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and

  20. A novel sorbent for transport reactors and fluidized bed reactors

    SciTech Connect

    Copeland, R.; Cesario, M.; Gershanovich, Y.; Sibold, J.; Windecker, B.

    1998-12-31

    Coal Fired Gasifier Combined Cycles (GCC) have both high efficiency and very low emissions. GCCs critically need a method of removing the H{sub 2}S produced from the sulfur in the coal from the hot gases. There has been extensive research on hot gas cleanup systems, focused on the use of a zinc oxide based sorbent (e.g., zinc titanate). TDA Research, Inc. (TDA) is developing a novel sorbent with improved attrition resistance for transport reactors and fluidized bed reactors. The authors are testing sorbents at conditions simulating the operating conditions of the Pinon Pine clean coal technology plant. TDA sulfided several different formulations at 538 C and found several that have high sulfur capacity when tested in a fluidized bed reactor. TDA initiated sorbent regeneration at 538 C. The sorbents retained chemical activity with multiple cycles. Additional tests will be conducted to evaluate the best sorbent formulation.

  1. Element associations in ash from waste combustion in fluidized bed

    SciTech Connect

    Karlfeldt Fedje, K.; Rauch, S.; Cho, P.; Steenari, B.-M.

    2010-07-15

    The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

  2. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William

    1983-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  3. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William S.

    1981-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  4. Decontamination of combustion gases in fluidized bed incinerators

    DOEpatents

    Leon, Albert M.

    1982-01-01

    Sulfur-containing atmospheric pollutants are effectively removed from exit gas streams produced in a fluidized bed combustion system by providing a fluidized bed of particulate material, i.e. limestone and/or dolomite wherein a concentration gradient is maintained in the vertical direction. Countercurrent contacting between upwardly directed sulfur containing combustion gases and descending sorbent particulate material creates a concentration gradient across the vertical extent of the bed characterized in progressively decreasing concentration of sulfur, sulfur dioxide and like contaminants upwardly and decreasing concentration of e.g. calcium oxide, downwardly. In this manner, gases having progressively decreasing sulfur contents contact correspondingly atmospheres having progressively increasing concentrations of calcium oxide thus assuring optimum sulfur removal.

  5. The impact of bed temperature on heat transfer characteristic between fluidized bed and vertical rifled tubes

    NASA Astrophysics Data System (ADS)

    Blaszczuk, Artur; Nowak, Wojciech

    2016-10-01

    In the present work, the heat transfer study focuses on assessment of the impact of bed temperature on the local heat transfer characteristic between a fluidized bed and vertical rifled tubes (38mm-O.D.) in a commercial circulating fluidized bed (CFB) boiler. Heat transfer behavior in a 1296t/h supercritical CFB furnace has been analyzed for Geldart B particle with Sauter mean diameter of 0.219 and 0.246mm. The heat transfer experiments were conducted for the active heat transfer surface in the form of membrane tube with a longitudinal fin at the tube crest under the normal operating conditions of CFB boiler. A heat transfer analysis of CFB boiler with detailed consideration of the bed-to-wall heat transfer coefficient and the contribution of heat transfer mechanisms inside furnace chamber were investigated using mechanistic heat transfer model based on cluster renewal approach. The predicted values of heat transfer coefficient are compared with empirical correlation for CFB units in large-scale.

  6. Fluidized bed combustion offers replacement option for old boilers

    SciTech Connect

    1997-01-01

    As emission standards begin to tighten and existing boilers grow older, electric utilities are searching for cost-effective and environmentally sound replacements for aging boilers. In the past few years, fluidized bed combustion (FBC) has emerged as a viable replacement option for old, conventional boilers. The results of three case studies involving conversion of existing boilers to FBC are discussed in this paper. 1 ref., 3 tabs.

  7. Bed drain cover assembly for a fluidized bed

    DOEpatents

    Comparato, Joseph R.; Jacobs, Martin

    1982-01-01

    A loose fitting movable cover plate (36), suitable for the severe service encountered in a fluidized bed combustor (10), restricts the flow of solids into the combustor drain lines (30) during shutdown of the bed. This cover makes it possible to empty spent solids from the bed drain lines which would otherwise plug the piping between the drain and the downstream metering device. This enables use of multiple drain lines each with a separate metering device for the control of solids flow rate.

  8. An option for aging boilers-fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1995-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: (1) boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; (2) increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; (3) solid fuel quality has been deteriorating, gas and oil market and availability are volatile; (4) environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; (5) new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies boiler modernization and addition of emission control equipment (such as low-NOx burner, SCR, SNCR, FGD, etc.) This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage. This article presents several site specific examples to demonstrate a FWEC approach to the fluidized bed conversion and its advantages.

  9. Method of feeding particulate material to a fluidized bed

    DOEpatents

    Borio, Richard W.; Goodstine, Stephen L.

    1984-01-01

    A centrifugal spreader type feeder that supplies a mixture of particulate limestone and coal to the top of a fluidized bed reactor having a flow of air upward therethrough. Large particles of particulate matter are distributed over the upper surface of the bed to utilize the natural mixing within the bed, while fine particles are adapted to utilize an independent feeder that separates them from the large particles and injects them into the bed.

  10. Pulsed atmospheric fluidized bed combustor apparatus and process

    DOEpatents

    Mansour, Momtaz N.

    1992-01-01

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g. organic and medical waste, drying, calcining and the like.

  11. Fluidized bed gasification ash reduction and removal system

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-02-28

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  12. Fluidized bed gasification ash reduction and removal process

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-12-04

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  13. Inclined fluidized bed system for drying fine coal

    DOEpatents

    Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

    1992-02-11

    Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

  14. Fluidized bed silicon deposition. [Si production via silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Morrison, A.; Rohatgi, N.; Lutwack, R.; Macconnell, T.

    1984-01-01

    The growth of silicon on seed particles from the pyrolysis of silane in a fluidized bed reactor (FBR) was studied. The grown particles were shown to be crystalline and to have a structure which has been interpreted to indicate growth by chemical vapor deposition as well as by the collection (scavenging) of silicon clusters on seed particle surfaces. Scanning electron microscopy was used to study the product morphology.

  15. Spectral methods applied to fluidized bed combustors. Final report

    SciTech Connect

    Brown, R.C.; Christofides, N.J.; Junk, K.W.; Raines, T.S.; Thiede, T.D.

    1996-08-01

    The objective of this project was to develop methods for characterizing fuels and sorbents from time-series data obtained during transient operation of fluidized bed boilers. These methods aimed at determining time constants for devolatilization and char burnout using carbon dioxide (CO{sub 2}) profiles and from time constants for the calcination and sulfation processes using CO{sub 2} and sulfur dioxide (SO{sub 2}) profiles.

  16. Erosion of heat exchanger tubes in fluidized beds

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled Erosion of Heat Exchanger Tubes In Fluidized Beds.'' which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. [times] 24in. fluidized bed, comparative wear results In a 6in. [times] 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. [times] 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. [times] 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. [times] 24in. bed and the modeling of the tube wear in the 24in. [times] 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  17. Numerical Study of Pyrolysis of Biomass in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A report presents a numerical-simulation study of pyrolysis of biomass in fluidized-bed reactors, performed by use of the mathematical model described in Model of Fluidized Bed Containing Reacting Solids and Gases (NPO-30163), which appears elsewhere in this issue of NASA Tech Briefs. The purpose of the study was to investigate the effect of various operating conditions on the efficiency of production of condensable tar from biomass. The numerical results indicate that for a fixed particle size, the fluidizing-gas temperature is the foremost parameter that affects the tar yield. For the range of fluidizing-gas temperatures investigated, and under the assumption that the pyrolysis rate exceeds the feed rate, the optimum steady-state tar collection was found to occur at 750 K. In cases in which the assumption was not valid, the optimum temperature for tar collection was found to be only slightly higher. Scaling up of the reactor was found to exert a small negative effect on tar collection at the optimal operating temperature. It is also found that slightly better scaling is obtained by use of shallower fluidized beds with greater fluidization velocities.

  18. Tapered fluidized bed bioreactor for environmental control and fuel production

    SciTech Connect

    Scott, C. D.; Hancher, C. W.; Arcuri, E. J.

    1980-01-01

    Fluidized bed bioreactors are under development for use in environmental control and energy production. The most effective systems utilize a tapered portion either throughout the column or at the top of the column. This taper allows a wide range of operating conditions without loss of the fluidized particulates, and in general, results in more stable operation. The system described here utilize fixed films of microorganisms that have attached themselves to the fluidized particles. Preliminary investigations of the attachment indicate that reactor performance is related to film thickness. The biological denitrification of aqueous waste streams is typical of processes under development that utilize fluidized bed bioreactors. This development has progressed to the pilot plant scale where two 20-cm-diam x 800-cm fluidized beds in series accept aqueous wastes with nitrate concentrations as high as 10,000 mg/l and denitrification rates greater than 50 g/l/day using residence times of less than 30 minutes in each reactor. Other applications include aerobic degradation of phenolic wastes at rates greater than 25 g/l/day and the conversion of glucose to ethanol.

  19. Kinetic behavior of solid particles in fluidized beds: Annual report

    SciTech Connect

    Kono, H.O.; Huang, C.C.

    1987-10-01

    This report summarizes technical accomplishments for the first year in a 3-year contract project for the Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) under contract number AC21-86MC23249. The objectives of the project are (1) to develop experimental techniques for measuring the forces of fluidized particles, and (2) to predict solid particle performance in fluidized beds using data analysis and mathematical modeling. During the first year, the fracture-sensitive tracer-particle method was developed and applied to investigate the effects of fluidized particle size, superficial gas velocity, bed height, bed diameter, and bed configuration on the kinetic behavior of solid particles in fluidized beds. Quantitative data and comprehensive information were obtained. A piezoresistive strain-gauge sensor and a PC data-acquisition system were also developed; these are being used to measure the force distribution in fluidized beds. The pressure fluctuation method will also be investigated in the near future. 12 refs., 24 figs., 2 tabs.

  20. A staged fluidized-bed comubstion and filter system

    SciTech Connect

    Mei, J.S.; Halow, J.S.

    1993-12-31

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized- bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gasses into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  1. An option for aging boilers -- Fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1996-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; solid fuel quality has been deteriorating, gas and oil market and availability are volatile; environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; a new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle: retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies; boiler modernization and addition of emission control equipment (such as low-NO{sub x} burner, SCR, SNCR, FGD, etc.). This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage.

  2. Physicochemical characterizations of limestone for fluidized-bed coal combustion

    SciTech Connect

    Fuller, E.L. Jr.; Yoos, T.R. III; Walia, D.S.

    1981-05-01

    This study is an investigation of the physicochemical characteristics of three limestone samples, Quincy limestone (-20 + 60), Franklin limestone (-12 + 30), and Franklin limestone (-6 + 16), currently being tested at Oak Ridge National Laboratory for use in a fluidized-bed coal combustion unit. By correlating the chemistry, mineralogy, and surface area of these samples with empirical data obtained at Argonne National Laboratory, the sulfur capture ability and performance of these limestones can be loosely predicted. X-ray fluorescence and neutron activation analysis revealed a very high calcium content and very low concentrations of other elements in the three samples. X-ray diffraction patterns and petrographic examination of the limestone grains detected essentially no dolomite in the Quincy limestone or the fine Franklin limestone samples. The coarse Franklin limestone sample showed dolomite to be present in varying amounts up to maximum of 2.75%. Limited surface chemistry investigations of the samples were undertaken. Limestone and dolostone resources of the Tennessee Valley Authority region are widespread and abundant, and judged sufficient to meet industrial demand for many years. No problems are anticipated in securing limestone or dolostone supplies for a commercial fluidized-bed combustion plant in the Tennessee Valley Authority region. Transportation facilities and costs for limestone or dolostone will influence the siting of such a commercial fluidized-bed combustion plant. The most promising location in the Tennessee Valley Authority region at this time is Paducah, Kentucky.

  3. Staged fluidized-bed combustion and filter system

    DOEpatents

    Mei, Joseph S.; Halow, John S.

    1994-01-01

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized-bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gases into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  4. Development of methods to predict agglomeration and deposition in fluidized-bed combustion systems (FBCS). Topical report

    SciTech Connect

    Mann, M.D.; Henderson, A.K.; Swanson, M.L.; Allan, S.E.

    1996-02-01

    The successful design and operation of advanced combustion systems require the ability to control and mitigate ash-related problems. The major ash-related problems are slag flow control, slag attack on the refractory, ash deposition on heat-transfer surfaces, corrosion and erosion of equipment materials, and emissions control. These problems are the result of physical and chemical interactions of the fuels, bed materials, and system components. The interactions that take place and ultimately control ash behavior in fluidized-bed combustion (FBC) systems are controlled by the abundance and association of the inorganic components in coal and by the system conditions. Because of the complexity of the materials and processes involved, the design and operations engineer often lacks the information needed to predict ash behavior and reduce ash-related problems. The deposition of ashes from the fluidized bed combustion of lignite and petroleum coke is described in this paper.

  5. Thermal modeling of microwave heated packed and fluidized bed catalytic reactors.

    PubMed

    Thomas, J R; Faucher, F

    2000-01-01

    Thermal models of small-scale, microwave-heated, packed-bed and fluidized-bed catalytic chemical reactors were developed to investigate the possibility of selectively heating the catalyst sites or the catalyst pellets with microwaves. Results indicate catalyst sites may be selectively heated under special conditions in a packed or fluidized bed, and catalyst pellets may be heated above the temperature of the cooling(and reacting) gas under certain conditions in a fluidized bed. PMID:11098441

  6. Fluidized-bed bioreactor system for the microbial solubilization of coal

    DOEpatents

    Scott, C.D.; Strandberg, G.W.

    1987-09-14

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor. 2 figs.

  7. Fluidized-bed bioreactor process for the microbial solubiliztion of coal

    DOEpatents

    Scott, Charles D.; Strandberg, Gerald W.

    1989-01-01

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor.

  8. Volatiles combustion in fluidized beds. Technical progress report, 4 March 1993--3 June 1993

    SciTech Connect

    Hesketh, R.P.

    1993-09-01

    The goal of this project is to investigate the conditions in which volatiles will burn within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization will be performed to characterize the effect of particle surface area, initial fuel concentration, and particle type on the inhibition of volatiles within a fluidized bed. The work conducted during the period 4 March, 1993 through 3 June, 1993 is reported in this technical progress report. The work during this time period consists primarily of the startup and trouble shooting of the fluidized bed reactor and gas phase modeling of methane and propane.

  9. Cold test with a benchtop set-up for fluidized bed reactor using quartz sand to simulate gasification of coal cokes by concentrated solar radiation

    NASA Astrophysics Data System (ADS)

    Gokon, Nobuyuki; Tanabe, Tomoaki; Shimizu, Tadaaki; Kodama, Tatsuya

    2016-05-01

    The impacts of internal circulation of a mixture of coal-coke particles and quartz sand on the fluidization state in a fluidized bed reactor are investigated by a cold test with a benchtop set-up in order to design 10-30 kWth scale prototype windowed fluidized-bed reactor. Firstly, a basic relationship between pressure loss of inlet gas and gas velocity was experimentally examined using quartz sand with different particle sizes by a small-scale quartz tube with a distributor at ambient pressure and temperature. Based on the results, an appropriate particle range of quartz sand and layer height/layer diameter ratio (L/D ratio) was determined for a design of the fluidized bed reactor. Secondly, a windowed reactor mock-up was designed and fabricated for solar coke gasification using quartz sand as a bed material. The pressure loss between the inlet and outlet gases was examined, and descending cokes and sand particles on the sidewall of the reactor was observed in the reactor mock-up. The moving velocity and distance of descending particles/sands from the top to bottom of fluidized bed were measured by the visual observation of the colored tracer particles on outside wall of the reactor.

  10. CFD Analysis of Bubbling Fluidized Bed Using Rice Husk

    NASA Astrophysics Data System (ADS)

    Singh, Ravi Inder; Mohapatra, S. K.; Gangacharyulu, D.

    Rice is Cultivated in all the main regions of world. The worldwide annual rice production could be 666million tons (www.monstersandcritics.com,2008) for year 2008. The annual production of rice husk is 133.2 million tons considering rice husk being 20% of total paddy production. The average annual energy potential is 1.998 *1012 MJ of rice husk considering 15MJ/kg of rice husk. India has vast resource of rice husk; a renewable source of fuel, which if used effectively would reduce the rate of depletion of fossil energy resources. As a result a new thrust on research and development in boilers bases on rice husk is given to commercialize the concept. CFD is the analysis of systems involving fluid flow, heat transfer and associated phenomena such as chemical reactions by means of computer-based simulation. High quality Computational Fluid dynamics (CFD) is an effective engineering tool for Power Engineering Industry. It can determine detailed flow distributions, temperatures, and pollutant concentrations with excellent accuracy, and without excessive effort by the software user. In the other words it is the science of predicting fluid flow, heat and mass transfer, chemical reactions and related phenomena; and an innovate strategy to conform to regulations and yet stay ahead in today's competitive power market. This paper is divided into two parts; in first part review of CFD applied to the various types of boilers based on biomass fuels/alternative fuels is presented. In second part CFD analysis of fluidized bed boilers based on rice husk considering the rice husk based furnace has been discussed. The eulerian multiphase model has used for fluidized bed. Fluidized bed has been modeled using Fluent 6.2 commercial code. The effect of numerical influence of bed superheater tubes has also been discussed.

  11. Sorbent performance in fluidized-bed coal combustion

    SciTech Connect

    Haji Sulaiman, M.Z.

    1988-01-01

    The sulfation behavior of natural limestones and dolomites has been assessed using a bench scale fluidized bed reactor under conditions which are applicable to bubbling atmospheric fluidized bed condition. By increasing the temperature or reducing the CO{sub 2} partial pressure in the calcining gas, both precalcined and uncalcined sorbents exhibited relatively similar behavior on sulfation. Under these conditions calcination was relatively fast and therefore did not influence the overall sulfation process. When preparing precalcined sorbents, their reactivities towards SO{sub 2} depended on the calcining conditions, in particular on the CO{sub 2} concentration in the calcining gas and the calcining temperature. The apparent effects of calcining conditions on the subsequent sulfation behavior were directly related to the physical structure of the solid, which changes as a consequence of sintering. For a particular sorbent there is an optimum pore size beyond which the sulfur uptake begins to decrease. The low sulfur uptake at high temperatures was due to early pore blockage which restricted the transport of SO{sub 2} into the particle. Higher calcium utilization was achieved using impure limestones. When distributed uniformly within the particles, impurities dilute the CaO concentration and help to delay pore blockage upon reaction with SO{sub 2}. In the sulfation of uncalcined sorbents, the presence of impurities will increase the overall rate of calcination. In addition, some impurities will affect the sintering process and ultimately produce a favorable solid structure for sulfation. It can be concluded that the chemical composition of a sorbent should be considered in addition to its physical properties in selecting suitable candidates for reducing SO{sub 2} emissions from fluidized bed combustion.

  12. Kinetics of potato drying using fluidized bed dryer.

    PubMed

    Bakal, Sushant Balasaheb; Sharma, Gyanendra Prasad; Sonawane, Somnath P; Verma, Radhachran C

    2012-10-01

    The effect of air temperature and two different shapes (cuboidal and cylindrical) with 3 aspect ratio of each shape on the drying kinetics of potato (Solanum tuberosum) in fluidized bed dryer was investigated. Drying was carried out at 50, 60 and 70°C at 7 m/s air velocity. Drying data were analysed to obtain effective diffusivity of moisture transfer. During drying moisture transfer from potato were described by Fick's diffusion model. Two mathematical models were fitted to experimental data. The Page model gave better fit than simple exponential model. The Arrehnious activation energy value expresses the effect of temperature on diffusivity. PMID:24082273

  13. Variable feed rate mechanism for fluidized bed asbestos generators

    SciTech Connect

    Sussman, R.G.; Gearhart, J.M.; Lippmann, M.

    1985-01-01

    A simple and inexpensive dust feed mechanism has been designed for use with a two-phase fluidized bed generator (FBG). The mechanism is especially useful for generating asbestos aerosols, but may be used with other dusts as well. Using this system, a steady state concentration (39.1 fibers/cc > 5 ..mu..m in length +/- 6.2%) of asbestos aerosol was maintained in an inhalation chamber for five hours. In addition, FBG output concentration was easily adjusted and quickly equilibrated (within 10 minutes). The system provides a good technique for generating asbestos aerosols for day-long animal exposures.

  14. Pressure Fluctuations as a Disgnostic Tool for Fluidized Beds.

    SciTech Connect

    Brown, R.C.; Schroeder, J.R.

    1997-10-28

    The validity of using bubbling fluidized bed (BFB) similitude parameters to match a hot BFB to a cold BFB is being studied. Sand in a BFB combustor and copper powder in cold BFB model have been analyzed and found to be out of similitude. In the analysis process, it was determined that the condition of the screen covering the pressure tap affects the quality of pressure data recorded. In addition, distributor plate design and condition will affect the hydrodynamics of the bed. Additional tests are planned to evaluate the validity of similitude concepts in BFB.

  15. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Ramanathan, V.; Weast, T. E.; Ananth, K. P.

    1980-01-01

    The viability of using fluidized bed heat exchangers (FBHX) for thermal energy storage (TES) in applications with potential for waste heat recovery was investigated. Of the candidate applications screened, cement plant rotary kilns and steel plant electric arc furnaces were identified, via the chosen selection criteria, as having the best potential for successful use of FBHX/TES system. A computer model of the FBHX/TES systems was developed and the technical feasibility of the two selected applications was verified. Economic and tradeoff evaluations in progress for final optimization of the systems and selection of the most promising system for further concept validation are described.

  16. Maltodextrin hydrolysis in a fluidized-bed immobilized enzyme reactor

    SciTech Connect

    Vallat, I.; Monsan, P.; Riba, J.P.

    1986-02-01

    The present work deals with maltodextrin hydrolysis by glucoamylase immobilized onto corn stover in a fluidized bed reactor. An industrial enzyme preparation was convalently grafted onto corn stover, yielding an activity of up to 372 U/g and 1700 U/g for support particle sizes of 0.8 and 0.2 mm, respectively. A detailed kinetic study, using a differntial reactor, allowed the characterization of the influence of mass transfer resistance on the reaction catalyzed by immobilized glucoamylase. A simple and general mathematical model was then developed to describe the experimental conversion data and found to be vaild.

  17. Standby cooling system for a fluidized bed boiler

    DOEpatents

    Crispin, Larry G.; Weitzel, Paul S.

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  18. Solid fuel feed system for a fluidized bed

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

  19. Fluidized bed and method and system for gas component capture

    DOEpatents

    Krutka, Holly; Wilson, Cody; Starns, Travis

    2016-05-31

    The present disclosure is directed to a process that allows dry sorbents to remove a target constituent, such as carbon dioxide (CO.sub.2), from a gas stream. A staged fluidized bed separator enables gas and sorbent to move in opposite directions. The sorbent is loaded with target constituent in the separator. It is then transferred to a regenerator where the target constituent is stripped. The temperature of the separator and regenerator are controlled. After it is removed from the regenerator, the sorbent is then transferred back to the separator.

  20. Numerical simulation of film coating process in a novel rotating fluidized bed.

    PubMed

    Nakamura, Hideya; Iwasaki, Tomohiro; Watano, Satoru

    2006-06-01

    In this study, numerical simulation of film coating process in a novel rotating fluidized bed (RFB) was conducted by using a Discrete Element Method (DEM)-Computational Fluid Dynamics (CFD) coupling model. Particle movements and fluid motions in a centrifugal force field were simulated at three-dimensional cylindrical coordinate, and this model was applied to film coating process. Film coating process in a RFB was numerically analyzed by using a simplified assumption that a particle was coated only when a particle existed within a spray zone. The experiments were also conducted and uniformity of sprayed material was evaluated by investigating color difference of the coated particles. As a result of the numerical simulation, three-dimensional bubble movements and particle circulation could be well simulated. In addition, mass of the sprayed material on a single particle in a RFB could be visualized by using our proposed model. The relationship between distribution of the sprayed material and the coating time was also analyzed. Calculated mass distributions of the sprayed material could be expressed by a normal distribution function, showing qualitative good agreement with the previous studies. Effect of the operating parameters, such as gas velocity and centrifugal acceleration, on the uniformity of the sprayed material was also investigated by both numerical and experimental approaches. Comparison of the coating process in a RFB with that in a conventional fluidized bed was also conducted by the numerical simulation. The result showed that uniformity of the sprayed material was greatly improved in a RFB due to the much smaller circulation time. PMID:16755055

  1. Pulsed atmospheric fluidized bed combustion. Technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  2. Fluidized bed boiler at the Royal Alexandra Hospital for Children, Camperdown.

    PubMed

    Ellis, J W

    1985-03-01

    A fluidized bed boiler has been installed at the Royal Alexandra Hospital for Children, Camperdown, N.S.W. This paper describes the reasons for developing a project to demonstrate that a fluidized bed coal fire combustor can be incorporated with a modern packaged steam boiler. The boiler and combustor are of Australian design as suitable proven designs from overseas were not available.

  3. Biofilm detachment mechanisms in a liquid-fluidized bed.

    PubMed

    Chang, H T; Rittmann, B E; Amar, D; Heim, R; Ehlinger, O; Lesty, Y

    1991-08-20

    Bed fluidization offers the possibility of gaining the advantages of fixed-film biological processes without the disadvantage of pore clogging. However, the biofilm detachment rate, due to hydrodynamics and particle-to-particle attrition, is very poorly understood for fluidized-bed biofilm processes. In this work, a two-phase fluidized-bed biofilm was operated under a constant surface loading (0.09 mg total organic carbon/cm(2) day) and with a range of bed height (H), fluid velocities (U), and support-particle concentrations (C(p)). Direct measurements were made for the specific biofilm loss rate coefficient (b(s))and the total biofilm accumulation (X(f)L(f)). A hydrodynamic model allowed independent determination of the biofilm density (X(f)), biofilm thickness (L(f)), liquid shear stress (tau), and Reynolds number (Re). Multiple regression analysis of the results showed that increased particle-to-particle attrition, proportional to C(p) and increased turbulence, described by Re, caused the biofilms to be denser and thinner. The specific detachment rate coefficient (b(s)) increased as C(p) and Re increased. Almost all of the 6, values were larger than predicted by a previous model derived for smooth biofilms on a nonfluidized surface. Therefore, the turbulence and attrition of bed fluidization appear to be dominant detachment mechanisms.

  4. Reduction of particulate carryover from a pressurized fluidized bed

    NASA Technical Reports Server (NTRS)

    Patch, R. W.

    1979-01-01

    A bench scale fluidized bed combustor was constructed with a conical shape so that the enlarged upper part of the combustor would also serve as a granular bed filter. The combustor was fed coal and limestone. Ninety-nine tests of about four hours each were conducted over a range of conditions. Coal-to-air ratio varied from 0.033 to 0.098 (all lean). Limestone-to-coal ratio varied from 0.06 to 0.36. Bed depth varied from 3.66 to 8.07 feet. Temperature varied from 1447 to 1905 F. Pressure varied from 40 to 82 psia. Heat transfer area had the range zero to 2.72 ft squared. Two cone angles were used. The average particulate carry over of 2.5 grains/SCF was appreciably less than cylindrical fluidized bed combustors. The carry over was correlated by multiple regression analysis to yield the dependence on bed depth and hence the collection efficiency, which was 20%. A comparison with a model indicated that the exhaust port may be below the transport disengaging height for most of the tests, indicating that further reduction in carry over and increase in collection efficiency could be affected by increasing the freeboard and height of the exhaust port above the bed.

  5. Evaluation of Fluidized Beds for Mass Production of IFE Targets

    SciTech Connect

    Huang, H.; Vermillion, B.A.; Brown, L.C.; Besenbruch, G.E.; Goodin, D.T.; Stemke, R.W.; Stephens, R.B.

    2005-01-15

    Of the building blocks of an inertial fusion energy (IFE) plant, target fabrication remains a significant credibility issue. For this reason, an extensive parametric study has been conducted on mass production of glow discharge polymer (GDP) shells in a vertical fluidized bed. Trans-2-butene was used as a reactant gas with hydrogen as a diluting and etching agent. Coating rates in the range of 1 to 2 {mu}m/h were demonstrated on batches of 30 shells where National Ignition Facility-quality surfaces were obtained for 3- to 5-{mu}m-thick coatings. Thick coatings up to 325 {mu}m were also demonstrated that are visually transparent, without void and stress fracture. A phenomenological understanding of the GDP growth mechanisms to guide future experiments was further established. Specifically, gas-phase precipitation and high-impact collisions were identified as the main surface-roughening mechanisms. The former produces dense cauliflower-like surface patterns that can be eliminated by adjusting the gas flow rates and the flow ratio. The latter produces isolated domelike surface defects that can be reduced by introducing concerted motion between the shells. By converting from a vertical to a horizontal configuration, fully transparent coatings were obtained on 350 shells. Collisions in a fluidized bed have been identified as the limiting factor in meeting IFE specifications, and a related-rotary kiln technique is recommended for scale-up.

  6. Effect of slugging phenomena on drag coefficient in fluidized beds

    SciTech Connect

    Bakhtiyarov, S.I.; Overfelt, R.A.

    1996-12-31

    Slugging is an abnormality in which gas bubbles increase to the diameter of the fluidization chamber. The slugs of solid particles will move upward in a pistonlike manner, reach a certain height, and then rain through the gas phase in the form of aggregates or as individual particles. The effect of slugging phenomenon on drag coefficient in fluidized beds is assessed by developing theoretical and experimental analyses of this problem. The theoretical analysis of the slugging in fluidized beds was based on a momentum balance equation for the axial flow of gas around a slug and Meshchersky`s differential equation of motion of a slug having variable mass. To predict the flow rate of the gas flow through the slug the authors used the Blake-Kozeny-Carman equation. From the analytical solution of the problem, the expressions for the pressure drop and the drag coefficient as functions of the Reynolds number, slug porosity, gas viscosity and chamber sizes have been developed. Experiments were run in a fluidization chamber with foundry sand of 2.593 g/cc average density and 30--270 mesh size at three different values of the fixed bed height. The results of simulations demonstrate that both the drag coefficient and the resistance factor decrease with increasing the Reynolds number and increasing the porosity of slug. A comparison of the results obtained in the experiments demonstrates a qualitative agreement with the theoretical model simulations.

  7. Fluidized-bed combustion and gasification of biomass

    SciTech Connect

    LePori, W.A.; Anthony, R.G.; Lalk, T.R.; Craig, J.D.

    1981-01-01

    A 0.61 meter (2 ft) diameter fluidized-bed combustion reactor was used for tests on direct combustion of cotton gin trash. Raw gin trash was continuously augered into the unit with fuel and air rates set to maintain bed temperatures of 760/sup 0/ to 816/sup 0/C (1400/sup 0/ to 1500/sup 0/F). Particulate emissions in the hot stack gases were measured and found to be lower than federal standards for incinerators. Mild steel and stainless alloy samples were placed in the hot stack gas stream to study corrosion and erosion of materials. High rates of potassium, calcium, and sodium deposits accumulated on the samples, and high erosion rates were found. A 0.3 meter (13 in) diameter fluidized-bed gasifier was used to convert raw gin trash into a combustible gas with bed temperatures between 683/sup 0/C and 881/sup 0/C (1261/sup 0/F and 1618/sup 0/F). By limiting the amount of oxygen compared to the fuel feed, only partial combustion occurs, producing heat and endothermic gasification chemical reactions. The combustible gas was composed primarily of carbon monoxide and hydrogen. It had a heating value ranging from 3.40 to 4.82 M Joules per standard cubic meter (98 to 142 Btu/scf), and about 50 percent of the heat value of the gin trash was converted into this low energy gas.

  8. Fatigue Performance of Fluidized Bed Heat Treated 319 Alloy Diesel Cylinder Heads

    NASA Astrophysics Data System (ADS)

    Chaudhury, Sujoy K.; Apelian, Diran; Meyer, Philippe; Massinon, Denis; Morichon, Julien

    2015-07-01

    Effects of various heat treatment tempers on fatigue performance of 319 alloy diesel cylinder heads were investigated. Castings were heat treated to T5, T6, and T7 tempers. Castings were solution heat treated and quenched using fluidized beds and aged using both conventional air convective furnace and fluidized bed for T6 and T7 tempers; while they were aged after casting for T5 temper using conventional furnace. Fatigue tests were performed at 373 K (100 °C) and stress ratio equal to -1. Results show that heat treatment has significant effect on the fatigue behavior of 319 alloy. The fatigue strength of T6 tempered 319 alloy is greater than T5 and T7 treatments. Weibull analysis shows that the Weibull modulus and characteristic fatigue life of castings treated (using conventional forced air circulation electrical resistance furnace) to T6 and T7 tempers are greater than T5 temper. This implies that castings treated to T6 and T7 tempers have greater reliability vis-à-vis T5 temper. Fractographic analyses reveal three distinct regions. These are: (I) crack initiation region from the surface, (II) crack propagation region, and (III) catastrophic or monotonic failure region. The relative size of the crack propagation region in T6 and T7 treated samples is greater than T5 treated samples. In general, the monotonic failure region shows typical dimple morphology, which implies significant plastic deformation prior to failure. Dimples on the fractured surface of T5 treated alloy are relatively more faceted than those treated to T6 and T7 tempers. This implies that the 319 alloy treated to T6 and T7 tempers underwent higher degree of plasticity prior to failure than that in the T5 condition.

  9. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 10 Energy 4 2010-01-01 2010-01-01 false Use of fluidized bed combustion not feasible-general... FUELS NEW FACILITIES General Requirements for Exemptions § 503.10 Use of fluidized bed combustion not... finds on a site-specific or generic basis that use of a method of fluidized bed combustion of...

  10. Fluidized bed electrowinning of chromium from very dilute solutions

    SciTech Connect

    Hu, X.; Bautista, R.G.

    1988-10-01

    The Fluidized Bed Electrochemical Reactor (FBER) was used to electrowin chromium from very dilute solutions, ranging in concentration from 0.52 to 3.12 g Cr/1 at pH = 2. The cathode consisted of particulate chromium (450-600 ..mu..m diam.) with a current feeder made of carbon bars and a tubular lead anode in a cylindrical cell. The current efficiency was in the range of 0.08-0.22. The bed expansion, deposition rate, conversion ratio of Cr(VI) to Cr(III) and voltage - current characteristic of the cell were studied. The results indicate that the use of the FBER will make possible the removal of chromium from very dilute solutions without the introduction of other chemicals which would need to be removed or treated further downstream to satisfy environmental abatement codes.

  11. Biological fluidized bed reactor (FBR): Emissionless groundwater treatment

    SciTech Connect

    Hines, R.D. Jr.; Laubacher, R.C.; Kunce, L.K.

    1996-12-31

    Groundwater treatment costs in the 1990`s have gone up significantly due to the air regulations that allow minimal or no VOC emissions. Treatment for air stripper off-gas has typically been vapor-phase carbon or catalytic oxidation. A more cost-effective alternative for groundwater treatment using a biological Granular Activated Carbon (GAC) Fluidized Bed Reactor (FBR) has been implemented successfully in remediating groundwater at two BP Distribution terminals. In the FBR system, GAC is the support media for biological growth, as well as a mechanism for organic adsorption. The FBR system predissolves self-generated pure oxygen to promote the aerobic degradation of dissolved hydrocarbons as they pass through the biofilm attached to the GAC. The use of predissolved pure oxygen prevents the air stripping action of conventional biological systems. Any hydrocarbons not rapidly broken down are adsorbed and subsequently degraded. The result is a high quality effluent without release of VOC air emissions. 4 refs., 3 figs.

  12. Sulfur capture in an atmospheric fluidized-bed combustor

    SciTech Connect

    Baars, D.M.; Hunter, C.A.; Keitelman, E.N.

    1981-06-01

    Sulfur capture in an atmospheric fluidized-bed combustor (AFBC) both with and without recycle of fines elutriated from the bed was studied. Two empirical correlations, one by Babcock and Wilcox and the other by Westinghouse, correlate sulfur capture as a function of the calcium-to-sulfur mole ratio and gas residence time. Both correlations fit the experimental no-recycle results quite well. Of the limestones tested with no recycle, Vulcan Materials exhibits the best sulfur-capture performance. Data collected with Reed limestone indicates that recycle improves sulfur-capture compared with once-through performance. However, there is a decreasing effect on sulfur capture as the recycle rate is increased to large values. At 90% sulfur capture, the fractional reduction of fresh limestone feed attributable to recycle is 24 to 35% over a gas-residence time range of 0.7 to 0.4 s.

  13. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, Charles D.; Petersen, James N.; Davison, Brian H.

    1996-01-01

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, as larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor.

  14. Bifurcation analysis of bubble dynamics in fluidized beds

    SciTech Connect

    Blomgren, Peter; Palacios, Antonio; Zhu, Bing; Daw, C Stuart; FINNEY, Charles E A; Halow, John; Pannala, Sreekanth

    2007-01-01

    We use a low-dimensional, agent-based bubble model to study the changes in the global dynamics of fluidized beds in response to changes in the frequency of the rising bubbles. The computationally based bifurcation analysis shows that at low frequencies, the global dynamics is attracted towards a fixed point since the bubbles interact very little with one another. As the frequency of injection increases, however, the global dynamics undergoes a series of bifurcations to new behaviors that include highly periodic orbits, chaotic attractors, and intermittent behavior between periodic orbits and chaotic sets. Using methods from time-series analysis, we are able to approximate nonlinear models that allow for long-term predictions and the possibility of developing control algorithms.

  15. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, C.D.; Petersen, J.N.; Davison, B.H.

    1996-07-09

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, and larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. 8 figs.

  16. A fluidized-bed continuous bioreactor for lactic acid production

    SciTech Connect

    Andrews, G.F.; Fonta, J.P.

    1988-05-01

    A laboratory bioreactor consists of a fluidized bed of monosized activated carbon coated with a biofilm of the homolactic fermentative organism Streptococcus thermophilus. Biofilm growth moves the carbon through the bed, and adsorption of substrate and product at the bottom and top of the bed respectively reduces their inhibitory effects on the organism. Theory shows that high reactor productivity and rapid recirculation of carbon through the bed require a biofilm thickness of 25 to 45% of the carbon particle radius on particles fed into the base of the bed. This could not be achieved in practice due to the fragility of the biofilm. Product concentration was higher than expected from measurements of product inhibition, possibly because it is the undissociated form of the acid that both inhibits metabolism and adsorbs on the activated carbon. The observed productivity of 12 gm/1 hr could be greatly increased by ph control. 13 refs., 7 figs., 2 tabs.

  17. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L. )

    1989-01-01

    The rate of loss of dust from a laboratory-scale fluidized bed of Greenriver oil shale has been measured. The rate of loss of dust form raw shale in the bed was approximately 1%/min for the first few minutes and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rates for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation; fracture and wear.

  18. A fluidized bed process for electron sterilization of powders

    NASA Astrophysics Data System (ADS)

    Nablo, Sam V.; Wood, James C.; Desrosiers, Marc F.; Nagy, Vitaly Yu.

    1998-06-01

    A small capacity (100 g.s -1) pilot system is described for presentation of powders and fine aggregates at high velocity, to an electron beam. Electron beam dose rate is continuously monitored in real time, while the thickness of the fluidized bed used to pneumatically transport the product can be monitored and controlled using beta-gauge techniques. Using electron paramagnetic resonance (EPR) techniques, alanine power mixed with the product is used for precise determination of dose delivered to the powder stream. Thin film dosimeters transported in the bed are also used for dose determination. Results with a variety of products are presented using both dose rate and velocity as the independent variables. Lethality data for the bioburdens present in several powdered foodstuffs are discussed.

  19. Pressurized fluidized-bed hydroretorting of eastern oil shales

    SciTech Connect

    Lau, F.S.; Mensinger, M.C.; Roberts, M.J.; Rue, D.M.

    1991-12-01

    The overall objective of this project is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following tasks: Testing of Process Improvement Concepts; Beneficiation Research; Operation of PFH on Beneficiated Shale; Environmental Data and Mitigation Analyses; Sample Procurement, Preparation, and Characterization; and Project Management and Reporting. Accomplishments for this period for these tasks are presented.

  20. Computational Fluid Dynamics Simulation of Fluidized Bed Polymerization Reactors

    SciTech Connect

    Fan, Rong

    2006-01-01

    Fluidized beds (FB) reactors are widely used in the polymerization industry due to their superior heat- and mass-transfer characteristics. Nevertheless, problems associated with local overheating of polymer particles and excessive agglomeration leading to FB reactors defluidization still persist and limit the range of operating temperatures that can be safely achieved in plant-scale reactors. Many people have been worked on the modeling of FB polymerization reactors, and quite a few models are available in the open literature, such as the well-mixed model developed by McAuley, Talbot, and Harris (1994), the constant bubble size model (Choi and Ray, 1985) and the heterogeneous three phase model (Fernandes and Lona, 2002). Most these research works focus on the kinetic aspects, but from industrial viewpoint, the behavior of FB reactors should be modeled by considering the particle and fluid dynamics in the reactor. Computational fluid dynamics (CFD) is a powerful tool for understanding the effect of fluid dynamics on chemical reactor performance. For single-phase flows, CFD models for turbulent reacting flows are now well understood and routinely applied to investigate complex flows with detailed chemistry. For multiphase flows, the state-of-the-art in CFD models is changing rapidly and it is now possible to predict reasonably well the flow characteristics of gas-solid FB reactors with mono-dispersed, non-cohesive solids. This thesis is organized into seven chapters. In Chapter 2, an overview of fluidized bed polymerization reactors is given, and a simplified two-site kinetic mechanism are discussed. Some basic theories used in our work are given in detail in Chapter 3. First, the governing equations and other constitutive equations for the multi-fluid model are summarized, and the kinetic theory for describing the solid stress tensor is discussed. The detailed derivation of DQMOM for the population balance equation is given as the second section. In this section

  1. Heat transfer characteristics of the fluidized bed through the annulus

    NASA Astrophysics Data System (ADS)

    Shedid, Mohamed H.; Hassan, M. A. M.

    2016-09-01

    The annular fluidized bed can be regarded as a promising technique for waste heat recovery applications. This study investigates on the determination of steady state values of the average heat transfer on the surface of the inner tube under different operating conditions that include: (1) input heat flux ranging from 557 to 1671 W/m2, (2) superficial air velocity ranging between 0.12 and 0.36 m/s, (3) initial bed height ranging from 25 to 55 cm, (4) ratio of the inner to the outer diameters ranging from 1/6 to 1/2 and Kaolin particle diameters ranging between 282 and 550 µm. The average values of the heat transfer coefficient along the inner tube (consisting of the fluidized and free board sections) are also deduced. An empirical correlation for calculating the Nusselt number is obtained for the given parameters and ranges.

  2. Development of second-generation pressurized fluidized bed combustion process

    SciTech Connect

    Wolowodiuk, W.; Robertson, A.; Bonk, D.

    1995-12-01

    Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

  3. Thermofluid effect on energy storage in fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Mahfoudi, Nadjiba; El Ganaoui, Mohammed; Moummi, Abdelhafid

    2016-05-01

    The development of innovative systems of heat storage is imperative to improve the efficiency of the existing systems used in the thermal solar energy applications. Several techniques were developed and realized in this context. The technology of the sand fluidized bed (sandTES) offers a promising alternative to the current state-of-the-art of the heat storage systems, such as fixed bed using a storage materials, as sand, ceramic, and stones, etc. Indeed, the use of the fluidization technique allows an effective heat transfer to the solid particles. With the sand, an important capacity of storage is obtained by an economic and ecological material [N. Mahfoudi, A. Moummi, M. El Ganaoui, Appl. Mech. Mater. 621, 214 (2014); N. Mahfoudi, A. Khachkouch, A. Moummi B. Benhaoua, M. El Ganaoui, Mech. Ind. 16, 411 (2015); N. Mahfoudi, A. Moummi, M. El Ganaoui, F. Mnasri, K.M. Aboudou, 3e Colloque internationale Francophone d"énergétique et mécanique, Comores, 2014, p. 91]. This paper presents a CFD simulation of the hydrodynamics and the thermal transient behavior of a fluidized bed reactor of sand, to determine the characteristics of storage. The simulation shows a symmetry breaking that occurs and gave way to chaotic transient generation of bubble formation after 3 s. Furthermore, the predicted average temperature of the solid phase (sand) increases gradually versus the time with a gain of 1 °C in an interval of 10 s. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  4. Bed material agglomeration during fluidized bed combustion. Final report

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Smeenk, J.L.

    1996-01-01

    The purpose of this project is to determine the physical and chemical reactions which lead to the undesired agglomeration of bed material during fluidized bed combustion of coal and to relate these reactions to specific causes. A survey of agglomeration and deposit formation in industrial fluidized bed combustors (FBCs) indicate that at least five boilers were experiencing some form of bed material agglomeration. Deposit formation was reported at nine sites with deposits most commonly at coal feed locations and in cyclones. Other deposit locations included side walls and return loops. Three general types of mineralogic reactions were observed to occur in the agglomerates and deposits. Although alkalies may play a role with some {open_quotes}high alkali{close_quotes} lignites, we found agglomeration was initiated due to fluxing reactions between iron (II) from pyrites and aluminosilicates from clays. This is indicated by the high amounts of iron, silica, and alumina in the agglomerates and the mineralogy of the agglomerates. Agglomeration likely originated in the dense phase of the FBC bed within the volatile plume which forms when coal is introduced to the boiler. Secondary mineral reactions appear to occur after the agglomerates have formed and tend to strengthen the agglomerates. When calcium is present in high amounts, most of the minerals in the resulting deposits are in the melilite group (gehlenite, melilite, and akermanite) and pyroxene group (diopside and augite). During these solid-phase reactions, the temperature of formation of the melilite minerals can be lowered by a reduction of the partial pressure of CO{sub 2} (Diopside + Calcite {r_arrow}Akermanite).

  5. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, February 1-July 31, 1982

    SciTech Connect

    Cole, W. E.; DeSaro, R.; Griffith, J.; Joshi, C.

    1982-08-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  6. The research on the fragmentation of coal particles in a fluidized bed

    SciTech Connect

    Zhang, H.; Heidbrink, J.; Cen, K.; Ni, M.; Yan, J.

    1995-12-31

    This paper reports the determination of fragmentation of coal particles in a fluidized bed, and the quantitative index put forward to describe the fragmentation of coal particles in the fluidized bed. The influences of a variety of factors such as bed temperature, the time the coal stays in the fluidized bed, size of coal, coal rank and fluidizing medium on the index of the fragmentation of coal were studied at Zhejiang University. From the research results, one can draw a conclusion: the fragmentation of coal particles has different characteristics for varieties of coal ranks, and the main reasons for the fragmentation of coal particles are the first class fragmentation and the heat stress.

  7. Three-dimensional hydrodynamic and erosion modeling of fluidized beds using kinetic theory

    SciTech Connect

    Ding, J.; Lyczkowski, R.W. ); Burge, S.W. . Research Center)

    1992-05-01

    Three-dimensional hydrodynamic models for gas-solids flow are developed and used to compute bubble and solids motion in rectangular fluidized beds. Our computed results demonstrate the significance and necessity for three-dimensional models of hydrodynamics and erosion in fluidized-bed combustors. A kinetic theory model for erosion using Finnie's single-particle ductile erosion model was used to compute erosion in a rectangular fluidized bed containing a single tube. Comparison of two-dimensional and three-dimensional computed hydrodynamics, erosion rates, and patterns clearly show the superiority of three-dimensional modeling.

  8. Three-dimensional hydrodynamic and erosion modeling of fluidized beds using kinetic theory

    SciTech Connect

    Ding, J.; Lyczkowski, R.W.; Burge, S.W.

    1992-05-01

    Three-dimensional hydrodynamic models for gas-solids flow are developed and used to compute bubble and solids motion in rectangular fluidized beds. Our computed results demonstrate the significance and necessity for three-dimensional models of hydrodynamics and erosion in fluidized-bed combustors. A kinetic theory model for erosion using Finnie`s single-particle ductile erosion model was used to compute erosion in a rectangular fluidized bed containing a single tube. Comparison of two-dimensional and three-dimensional computed hydrodynamics, erosion rates, and patterns clearly show the superiority of three-dimensional modeling.

  9. High temperature monitoring of an oxy-fuel fluidized bed combustor using femtosecond infrared laser written fiber Bragg gratings

    NASA Astrophysics Data System (ADS)

    Walker, Robert B.; Ding, Huimin; Coulas, David; Grobnic, Dan; Lu, Ping; Mihailov, Stephen J.; Duchesne, Marc A.; Hughes, Robin W.; McCalden, David J.; Burchat, Ryan; Yandon, Robert

    2016-03-01

    Femtosecond pulse duration infrared laser (fs-IR) written fiber Bragg gratings (FBGs), have demonstrated great potential for extreme environment sensing. Harsh environments are inherent to the advanced power plant technologies under development to reduce greenhouse gas emissions. The performance of new power systems are currently limited by the lack of sensors and controls capable of withstanding the high temperature, pressure and corrosive conditions present. This paper discusses fabrication and deployment of several fs-IR written FBG arrays, for monitoring the temperature distribution within a fluidized bed combustor. Results include: calibration data to ~ 1100 °C, discussion of deployment strategies, contrast with thermocouple data, and comments on reliability.

  10. Affinity separation in magnetically stabilized fluidized beds: synthesis and performance of packing materials

    SciTech Connect

    Lochmueller, C.H.; Wigman, L.S.

    1987-11-01

    A magnetically stabilized fluidized-bed separator designed to test the use of pellicular, ferromagnetic affinity chromatography packing materials has been developed. A wire wound solenoid was used to produce the magnetic field. The ferromagnetic packing material is comprised of a magnetite-containing, polyurethane gel coated onto polystyrene beads. The gel contains free carboxyl groups. These were carbodiimide-coupled to soy trypsin inhibitor and the material used for trypsin purification. Narrow-band affinity chromatography was carried out in packed-bed, fluidized-bed, and magnetically stabilized, fluidized-bed separators. Pressure drop, capacity, dilution, and peak asymmetry were evaluated for each type of separator. The three types provide comparable efficiency but the fluidized separators exhibit a much lower pressure drop. As might be expected, fluidized-bed separators perform well for affinity chromatography (large k') but poorly for size exclusion chromatography.

  11. Fluidized bed boiler at the Royal Alexandra Hospital for Children, Camperdown.

    PubMed

    Ellis, J W

    1985-03-01

    A fluidized bed boiler has been installed at the Royal Alexandra Hospital for Children, Camperdown, N.S.W. This paper describes the reasons for developing a project to demonstrate that a fluidized bed coal fire combustor can be incorporated with a modern packaged steam boiler. The boiler and combustor are of Australian design as suitable proven designs from overseas were not available. PMID:10271052

  12. Rivesville multicell fluidized-bed boiler. Quarterly technical progress report, July-September 1980

    SciTech Connect

    1980-09-01

    The objective of this program is to design, construct and test a multicell fluidized-bed boiler as a pollution-free method of burning high-sulfur or highly corrosive coals without excessive maintenance problems. The fluidized-bed boiler will provide approximately 300,000 lb of steam per h. Steam pressure and temperature conditions were selected to meet requirements of the site at which the boiler was installed.

  13. Biological reduction of nitrate wastewater using fluidized-bed bioreactors

    SciTech Connect

    Walker, J.F. Jr.; Hancher, C.W.; Patton, B.D.; Kowalchuk, M.

    1981-01-01

    There are a number of nitrate-containing wastewater sources, as concentrated as 30 wt % NO/sub 3//sup -/ and as large as 2000 m/sup 3//d, in the nuclear fuel cycle as well as in many commercial processes such as fertilizer production, paper manufacturing, and metal finishing. These nitrate-containing wastewater sources can be successfully biologically denitrified to meet discharge standards in the range of 10 to 20 gN(NO/sub 3//sup -/)/m/sup 3/ by the use of a fluidized-bed bioreactor. The major strain of denitrification bacteria is Pseudomonas which was derived from garden soil. In the fluidized-bed bioreactor the bacteria are allowed to attach to 0.25 to 0.50-mm-diam coal particles, which are fluidized by the upward flow of influent wastewater. Maintaining the bacteria-to-coal weight ratio at approximately 1:10 results in a bioreactor bacteria loading of greater than 20,000 g/m/sup 3/. A description is given of the results of two biodenitrification R and D pilot plant programs based on the use of fluidized bioreactors capable of operating at nitrate levels up to 7000 g/m/sup 3/ and achieving denitrification rates as high as 80 gN(NO/sub 3//sup -/)/d per liter of empty bioreactor volume. The first of these pilot plant programs consisted of two 0.2-m-diam bioreactors, each with a height of 6.3 m and a volume of 208 liters, operating in series. The second pilot plant was used to determine the diameter dependence of the reactors by using a 0.5-m-diam reactor with a height of 6.3 m and a volume of 1200 liters. These pilot plants operated for a period of six months and two months respectively, while using both a synthetic waste and the actual waste from a gaseous diffusion plant operated by Goodyear Atomic Corporation.

  14. Bubbling fluidized bed retrofit with modern design tools

    SciTech Connect

    Korhonen, S.; Jacobson, T.; Jaeaeskelaeinen, K.; Hulkkonen, S.

    1999-07-01

    Imatran Voima Oy (IVO) has experience of more than 10 years in the design, construction and operation of power plants utilizing fluidized bed boilers (BFB). This operating experience, together with active fuels testing and the development work of computer aided design tools, has offered IVO a good possibility for product development. The new product was demonstrated by converting an old grate fired boiler into BFB at IVO's Vanaja plant. This boiler conversion project and the computational fluid dynamics (CFD) based tool used in the design of the combustion will be presented. The results of the model verification will be described briefly. At the Vanaja plant, a 60 MW{sub coal} fired grate boiler built in the early 1950s was converted to BFB in 1997. The old chain grate was removed and replaced with a fluidized bed with appropriate fluidization air and biofuel feeding systems. The automation system was also modernized. The primary fuel was changed to peat, whereas coal remained as secondary fuel together with natural gas and biofuels. IVO has long tradition in the computational fluid dynamics (CFD) aided engineering of combustion processes. Since 1990, Ardemus, a CFD based combustion modeling package has been applied for pulverized coal combustion. Recently Ardemus has also been applied to the simulation of the freeboard of BFB. The development work is still going on concerning the bed behavior and emission formation description. In the retrofit project, the change of the fuel and the combustion technology were analyzed with the Ardemus model. Because of the shortness of the furnace, the focus in the design process was laid on the optimization of air staging and adequate mixing of combustion air and fuel. The effect of the modification on the operating conditions of the turbine plant was calculated with a process simulator. The design was completed by cold model tests. The modified boiler was commissioned successfully at the beginning of 1998, which is the most

  15. A fluidized bed selective emitter system driven by a non-premixed burner

    NASA Astrophysics Data System (ADS)

    Ortabasi, U.; Lund, K. O.; Seshadri, K.

    1996-02-01

    One of the key priorities in the development of Thermophotovoltaic power technology is a highly efficient heat-source/emitter system that is robust and stable. This paper describes a tightly coupled burner/selective emitter combination that integrates two novel concepts that are now under development: A fluidized bed emitter that consists of hollow, submillimeter spheres as the sources of radiant energy and a non-premixed, self regulating burner. The rationale behind the proposed system is to combine the unique intrinsic features of both concepts to provide the TPV community with an enabling technology. The fluidized bed provides excellent heat transfer, temperature uniformity, high radiant power density, reduced substrate and combustion background, robustness, thermal shock resistance, minimal contamination, and long operational life. The paper discusses a fluidized bed system that consists of selectively emitting, hollow Ho-YAG spheres with 500 micron diameter and 10-100 micron shell thickness operating at 1500 K. Key issues related to heat transfer and radiation transport in the fluidized bed are analyzed. The collective emitter efficiency and power density of a fluidized bed are discussed. The non-premixed burner achieves very high temperatures, has a low emission in toxic byproducts, provides self regulating stability, eliminates flashback hazards, and is operable with hydrogen. The paper concludes with a description of a complete fluidized bed TPV system including an elliptic/parabolic transfer optics and a photovoltaic cavity converter that boosts the flux density received by the photovoltaic cells.

  16. Hydrogen production with immobilized sewage sludge in three-phase fluidized-bed bioreactors.

    PubMed

    Wu, Shu-Yii; Lin, Chi-Num; Chang, Jo-Shu

    2003-01-01

    Municipal sewage sludge was immobilized with a modified alginate gel entrapment method, and the immobilized cells were used to produce hydrogen gas in a three-phase fluidized bed. The hydrogen-producing fluidized beds were operated at different liquid velocity (U(0)) and hydraulic retention time (HRT). The results show that in response to operating liquid velocities, the fluidized-bed system had three flow regimes, namely, plug flow, slug flow, and free bubbling. Pressure fluctuation analysis was used to analyze the hydrodynamic properties in this three-phase fluidized bed when it was under a steady-state production of biogas. With a steady-state biogas production rate (U(g)) of 0.196 mL/s/L, a transition state occurred at a liquid velocity (U(0)) of 0.85 cm/s. As U(0) < 0.85 cm/s, the system was basically a nonhomogeneous fluidized bed, whereas the bed became homogeneous when U(0) was higher than 0.85 cm/s. The fluidized bed can be stably carried out at high loading rates (HRT as low as 2 h). Hydrogen fermentation results show that the maximal hydrogen production rate was 0.93 L/h/L and the best yield (Y(H)2(/sucrose)) was 2.67 mol H(2)/mol sucrose.

  17. Pressurized fluidized-bed hydroretorting of Eastern oil shales

    SciTech Connect

    Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

    1992-09-01

    The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation and upgrading, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following active tasks: Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 6. environmental data and mitigation analyses; Task 8. project management and reporting; and Task 9. information required for the National Environmental Policy Act. In order to accomplish all of the program objectives, the Institute of Gas Technology (IGT), the prime contractor, is working with four other institutions: The University of Alabama/Mineral Resources Institute (MRI), the University of Alabama College of Engineering (UA), University of Kentucky Center for Applied Energy Research (UK-CAER), and Tennessee Technological University (TTU). This report presents the work performed during the program quarter from June 1, 1992 through August 31, 1992.

  18. Characterization of fuels for atmospheric fluidized bed combustion

    SciTech Connect

    Daw, C.S. ); Rowley, D.R.; Perna, M.A. . Research Center); Stallings, J.W. ); Divilio, R.J. )

    1990-01-01

    The Electric Power Research Institute (EPRI) has sponsored a fuels characterization program for the past several years with the intention of assisting utilities and boiler manufacturers in evaluating fuel quality impact on atmospheric fluidized bed combustion (AFBC) performance. The goal has been to provide an improved framework for making fuel switching decisions and consolidating operating experience. Results from this program include a set of bench-scale testing procedures, a fuel characterization data base, and a performance simulation model that links fuel characteristics to combustion performance. This paper reviews the major results of the fuels characterization program. The testing procedures, data base, and performance simulation models are briefly described and their application illustrated with examples. Performance predictions for the B W 1-ft{sup 2} bench-scale AFBC and the Tennessee Valley Authority (TVA) 20 MW(e) AFBC Pilot Plant are compared with actual test data. The relationship of coal rank to combustion is discussed. 11 refs., 12 figs., 5 tabs.

  19. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  20. Feasibility study on pliant media drying using fluidized bed dryer

    NASA Astrophysics Data System (ADS)

    Zakaria, J. H.; Zaid, M. H. H. M.; Batcha, M. F. M.; Asmuin, N.

    2015-09-01

    The usage of pliant media for blasting in surface preparation has gained substantial interest in various industries, particularly oil and gas. Being a clean technology, this relatively new method of surface preparation has become an alternative to conventional abrasive blasting technique which lowers fugitive emissions from blasting process and hence lowering risk to workers in the industry. Despite proven to be effective and cost efficient, the usage of pliant media in tropical climate poses a new challenge due to the torrential rain in the monsoon season. During rainy and wet conditions, the pliant media was literally soaked and the recovery rate of the pliant media for a continuous blasting becomes retarded. A viable technique for drying of this pliant media has then become imperative. The present study proposes to dry water laden pliant media in a Swirling Fluidized Bed Dryer (SFBD). In this preliminary study, three bed loadings of 1.7, 2.0 and 2.3 kg of pliant media was dried in the SfBd at 80°C, 90°C and 100°C. The experimental works revealed that the SFBD has shown excellent potential to dry the pliant media with a relatively short drying time. The behaviour of moisture ratio and drying rate against time are discussed. The findings conclude that the SFBD is a feasible technique for wet pliant media drying and can be extended for continuous processing system.

  1. Sulfide oxidation in fluidized bed bioreactor using nylon support material.

    PubMed

    Midha, Varsha; Jha, M K; Dey, Apurba

    2012-01-01

    A continuous fluidized bed bioreactor (FBBR) with nylon support particles was used to treat synthetic sulfide wastewater at different hydraulic retention time of 25, 50 and 75 min and upflow velocity of 14, 17 and 20 m/hr. The effects of upflow velocity, hydraulic retention time and reactor operation time on sulfide oxidation rate were studied using statistical model. Mixed culture obtained from the activated sludge, taken from tannery effluent treatment plant, was used as a source for microorganisms. The diameter and density of the nylon particles were 2-3 mm and 1140 kg/m3, respectively. Experiments were carried out in the reactor at a temperature of (30 +/- 2) degrees C, at a fixed bed height of 16 cm after the formation of biofilm on the surface of support particles. Biofilm thickness reached (42 +/- 3) microm after 15 days from reactor start-up. The sulfide oxidation, sulfate and sulfur formation is examined at all hydraulic retention times and upflow velocities. The results indicated that almost 90%-92% sulfide oxidation was achieved at all hydraulic retention times. Statistical model could explain 94% of the variability and analysis of variance showed that upflow velocity and hydraulic retention time slightly affected the sulfide oxidation rate. The highest sulfide oxidation of 92% with 70% sulfur was obtained at hydraulic retention time of 75 min and upflow velocity of 14 m/hr.

  2. Capacitance-level/density monitor for fluidized-bed combustor

    DOEpatents

    Fasching, George E.; Utt, Carroll E.

    1982-01-01

    A multiple segment three-terminal type capacitance probe with segment selection, capacitance detection and compensation circuitry and read-out control for level/density measurements in a fluidized-bed vessel is provided. The probe is driven at a high excitation frequency of up to 50 kHz to sense quadrature (capacitive) current related to probe/vessel capacitance while being relatively insensitive to the resistance current component. Compensation circuitry is provided for generating a negative current of equal magnitude to cancel out only the resistive component current. Clock-operated control circuitry separately selects the probe segments in a predetermined order for detecting and storing this capacitance measurement. The selected segment acts as a guarded electrode and is connected to the read-out circuitry while all unselected segments are connected to the probe body, which together form the probe guard electrode. The selected probe segment capacitance component signal is directed to a corresponding segment channel sample and hold circuit dedicated to that segment to store the signal derived from that segment. This provides parallel outputs for display, computer input, etc., for the detected capacitance values. The rate of segment sampling may be varied to either monitor the dynamic density profile of the bed (high sampling rate) or monitor average bed characteristics (slower sampling rate).

  3. Fluidized bed layer-by-layer microcapsule formation.

    PubMed

    Richardson, Joseph J; Teng, Darwin; Björnmalm, Mattias; Gunawan, Sylvia T; Guo, Junling; Cui, Jiwei; Franks, George V; Caruso, Frank

    2014-08-26

    Polymer microcapsules can be used as bioreactors and artificial cells; however, preparation methods for cell-like microcapsules are typically time-consuming, low yielding, and/or involve custom microfluidics. Here, we introduce a rapid (∼30 min per batch, eight layers), scalable (up to 500 mg of templates), and efficient (98% yield) microcapsule preparation technique utilizing a fluidized bed for the layer-by-layer (LbL) assembly of polymers, and we investigate the parameters that govern the formation of robust capsules. Fluidization in water was possible for particles of comparable diameter to mammalian cells (>5 μm), with the experimental flow rates necessary for fluidization matching well with the theoretical values. Important variables for polymer film deposition and capsule formation were the concentration of polymer solution and the molecular weight of the polymer, while the volume of the polymer solution had a negligible impact. In combination, increasing the polymer molecular weight and polymer solution concentration resulted in improved film deposition and the formation of robust microcapsules. The resultant polymer microcapsules had a thickness of ∼5.5 nm per bilayer, which is in close agreement with conventionally prepared (quiescent (nonflow) adsorption/centrifugation/wash) LbL capsules. The technique reported herein provides a new way to rapidly generate microcapsules (approximately 8 times quicker than the conventional means), while being also amenable to scale-up and mass production. PMID:25113552

  4. Inductive classification of operating data from a fluidized bed calciner

    SciTech Connect

    O`Brien, B H

    1990-05-30

    A process flowsheet expert system for a fluidized bed calciner which solidifies high-level radioactive liquid waste was developed from pilot-plant data using a commercial, inductive classification program. After initial classification of the data, the resulting rules were inspected and adjusted to match existing knowledge of process chemistry. The final expert system predicts performance of process flowsheets based upon the chemical composition of the calciner feed and has been successfully used to identify potential operational problems prior to calciner pilot-plant testing of new flowsheets and to provide starting parameters for pilot-plant tests. By using inductive classification techniques to develop the initial rules from the calciner pilot-plant data and using existing process knowledge to verify the accuracy of these rules, an effective expert system was developed with a minimum amount of effort. This method may be applied for developing expert systems for other processes where numerous operating data are available and only general process chemistry effects are known.

  5. Combustion of oil palm solid wastes in fluidized bed combustor

    SciTech Connect

    Shamsuddin, A.H.; Sopian, K.

    1995-12-31

    The palm oil industry of Malaysia is the largest in the world producing about 55% of the world production. The industry has approximately 270 mills throughout the country with processing sizes ranging from 10 tonnes/hour to 120 tonnes/hour. All mills produce solid wastes, about 50% of the fresh fruit bunches in terms of weight. The solid wastes produced are in the form of empty fruit bunches, fibers and shells. These wastes have high energy value, ranging from 14 to 18 MJ/kg. The industry is currently self-sufficient in terms of energy. Fibers and shell wastes are being used as boiler fuel to raise steam for electrical power production and process steam. However, the combustion technology currently being employed is obsolete with low efficiency and polluting. A fluidized bed combustor pilot plant is designed and constructed at Combustion Research Laboratory, Universiti Kebangsaan Malaysia. The combustor is made up of 600 mm {times} 900 mm rectangular bed filled with sand up to 400 mm height, static. A bank of heat transfer tubes is imbedded in the bed, designed to absorb 50% of heat released by the fuel in the bed. The remaining heat is transferred in tubes placed on the wall of the freeboard area. Experimental studies were carried out in the pilot plant using palm oil solid wastes. The combustion temperatures were maintained in the range 800--900 C. The performance of the combustor was evaluated in terms of combustion and boiler efficiencies and flue gas emissions monitored.

  6. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L.

    1989-03-01

    The rate of loss of dust from a laboratory scale fluidized bed of Green River oil shale has been measured. The rate of loss of dust from raw shale in the bed was approximately 1%/min for the first few minutes, and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rate for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes, and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation: fracture and wear. Fracture of large particles sometimes produced fragments which were small enough to be blown out of the bed. These fragments were much larger than the individual mineral grains in the shale. The fracture mechanism was dominant in the case of raw shale. Dust in the smaller particle-size range was generated by wear. Wear was the dominant mechanisms in the case of burned shale, whereas, for retorted shale, nearly equal amounts of dust were generated by each mechanism. 13 refs., 8 figs., 6 tabs.

  7. DURABILITY TESTING OF FLUIDIZED BED STEAM REFORMER (FBSR) WASTE FORMS

    SciTech Connect

    Jantzen, C

    2006-01-06

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium aqueous radioactive wastes. The addition of clay and a catalyst as co-reactants converts high sodium aqueous low activity wastes (LAW) such as those existing at the Hanford and Idaho DOE sites to a granular ''mineralized'' waste form that may be made into a monolith form if necessary. Simulant Hanford and Idaho high sodium wastes were processed in a pilot scale FBSR at Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low-activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium-bearing waste (SBW). The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The durability of the FBSR waste form products was tested in order to compare the measured durability to previous FBSR waste form testing on Hanford Envelope C waste forms that were made by THOR Treatment Technologies (TTT) and to compare the FBSR durability to vitreous LAW waste forms, specifically the Hanford low activity waste (LAW) glass known as the Low-activity Reference Material (LRM). The durability of the FBSR waste form is comparable to that of the LRM glass for the test responses studied.

  8. Treating exhaust gas from a pressurized fluidized bed reaction system

    DOEpatents

    Isaksson, J.; Koskinen, J.

    1995-08-22

    Hot gases from a pressurized fluidized bed reactor system are purified. Under super atmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a filtrate cake on the surface of the separator, and a reducing agent--such as an NO{sub x} reducing agent (like ammonia)--is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1--20 cm/s) during passage of the gas through the filtrate cake while at super atmospheric pressure. Separation takes place within a distinct pressure vessel, the interior of which is at a pressure of about 2--100 bar, and introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine). 8 figs.

  9. Treating exhaust gas from a pressurized fluidized bed reaction system

    SciTech Connect

    Isaksson, Juhani; Koskinen, Jari

    1995-01-01

    Hot gases from a pressurized fluidized bed reactor system are purified. Under superatmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a flitrate cake on the surface of the separator, and a reducing agent--such as an NO.sub.x reducing agent (like ammonia), is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1-20 cm/s) during passage of the gas through the filtrate cake while at superatmospheric pressure. Separation takes place within a distinct pressure vessel the interior of which is at a pressure of about 2-100 bar, and-introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine).

  10. Direct combustion of olive cake using fluidized bed combustor

    SciTech Connect

    Khraisha, Y.H.; Hamdan, M.A.; Qalalweh, H.S.

    1999-05-01

    A fluidized bed combustor of 0.146 m diameter and 1 m length was fabricated from stainless steel to burn olive cake. Initially, and in order to obtain fluidization, the system was operated under cold conditions using a sand with particle size in the range of 500 to 710 microns. The continuous combustion experiments were carried out under controlled conditions, such that the effects of bed temperature, olive cake feed rate, fluidization velocity, and particle size on combustion efficiency and flue gas composition were investigated. It was found that the combustion efficiency decreases with the bed temperature, fluidization velocity, and the feed rate, while it increases with the particle size used. Further, the gas products analysis carried out using a gas chromatography analyzer have shown a nonmeasured amount of SO{sub 2}, and small amounts of CO. Finally, the temperature distribution along the bed indicated that the temperature throughout the bed is fairly uniform, demonstrating a good mixing of reactants, which is important for efficient combustion.

  11. Bubbles trapped in a fluidized bed: Trajectories and contact area

    NASA Astrophysics Data System (ADS)

    Poryles, Raphaël; Vidal, Valérie; Varas, Germán

    2016-03-01

    This work investigates the dynamics of bubbles in a confined, immersed granular layer submitted to an ascending gas flow. In the stationary regime, a central fluidized zone of parabolic shape is observed, and the bubbles follow different dynamics: either the bubbles are initially formed outside the fluidized zone and do not exhibit any significant motion over the experimental time or they are located inside the fluidized bed, where they are entrained downwards and are, finally, captured by the central air channel. The dependence of the air volume trapped inside the fluidized zone, the bubble size, and the three-phase contact area on the gas injection flow rate and grain diameter are quantified. We find that the volume fraction of air trapped inside the fluidized region is roughly constant and of the order of 2%-3% when the gas flow rate and the grain size are varied. Contrary to intuition, the gas-liquid-solid contact area, normalized by the air injected into the system, decreases when the flow rate is increased, which may have significant importance in industrial applications.

  12. Fluid dynamics of the freeboard in a fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Verloop, Willem Cornelis

    1994-05-01

    The present study focuses on the fluid dynamics of the gas-particle freeboard flow, whereas a subsequent study will cover the chemistry. The objective of the present thesis is to increase the insight in the physical processes that govern the freeboard particle flow. Special attention has to be paid to the lateral transport of particles and the often observed phenomenon of a downflowing wall layer of solids, which has not been explained satisfactorily up to now. In order to achieve this, detailed experiments have to be performed which provide data on the local flow structure. In addition, the freeboard flow has to be modeled at least two-dimensionally, incorporating the essential physical processes. The resulting model of the freeboard flow should firstly be capable of predicting the local properties of both the gas flow and the particle flow. This prediction has to serve as a basis for the subsequent modeling of the freeboard chemistry. Secondly, the model should serve as a basis for studying the consequences of the scaling up a fluidized bed installation from lab scale to industrial size.

  13. Fluidized bed gasification of waste-derived fuels

    SciTech Connect

    Arena, Umberto; Zaccariello, Lucio; Mastellone, Maria Laura

    2010-07-15

    Five alternative waste-derived fuels obtained from municipal solid waste and different post-consumer packaging were fed in a pilot-scale bubbling fluidized bed gasifier, having a maximum feeding capacity of 100 kg/h. The experimental runs utilized beds of natural olivine, quartz sand or dolomite, fluidized by air, and were carried out under various values of equivalence ratio. The process resulted technically feasible with all the materials tested. The olivine, a neo-silicate of Fe and Mg with an olive-green colour, has proven to be a good candidate to act as a bed catalyst for tar removal during gasification of polyolefin plastic wastes. Thanks to its catalytic activity it is possible to obtain very high fractions of hydrogen in the syngas (between 20% and 30%), even using air as the gasifying agent, i.e. in the most favourable economical conditions and with the simplest plant and reactor configuration. The catalytic activity of olivine was instead reduced or completely inhibited when waste-derived fuels from municipal solid wastes and aggregates of different post-consumer plastic packagings were fed. Anyhow, these materials have given acceptable performance, yielding a syngas of sufficient quality for energy applications after an adequate downstream cleaning.

  14. Product quality multi-objective optimization of fluidized bed dryers

    SciTech Connect

    Krokida, M.K.; Kiranoudis, C.T.

    2000-01-01

    Design of fluidized bed dryers constitutes a mathematical programming problem involving the evaluation of appropriate structural and operational process variables so that total annual plant cost involved is optimized. The increasing need for dehydrated products of the highest quality, imposes the development of new criteria that, together with cost, determine the design rules for drying processes. Quality of dehydrated products is a complex resultant of properties characterizing the final products, where the most important one is color. Color is determined as a three-parameter resultant, whose values for products undergone drying should deviate from the corresponding ones of natural products, as little as possible. In this case, product quality dryer design is a complex multi-objective optimization problem, involving the color deviation vector as an objective function and as constraints the ones deriving from the process mathematical model. The mathematical model of the dryer was developed and the fundamental color deterioration laws were determined for the drying process. Non-preference multi-criteria optimization methods were used and the Pareto-optimal set of efficient solutions was evaluated. An example covering the drying of sliced potato was included to demonstrate the performance of the design procedure, as well as the effectiveness of the proposed approach.

  15. Modern fluidized bed combustion in Ostrava-Karvina cogeneration plants

    SciTech Connect

    Mazac, V.; Novacek, A.; Volny, J.

    1995-12-01

    The contemporary situation of our environment claims the sensitive approach to solving effective conversion of energy. Limited supplies of noble fuels and their prices evoke the need to use new combustion technologies of accessible fuels in given region without negative ecological influences. Energoproject participates in the preparation of the two projects in Ostrava-Karvin{acute a} black coal field in Czech Republic. The most effective usage of fuel energy is the combined of electricity and heat. If this physical principle is supported by a pressurized fluidized bed combustion (PFBC) one obtains a high electricity/heat ratio integrated steam-gas cycle on the basis of solid fuel. Cogeneration plant Toebovice is the dominant source (600 MW{sub th}) of Ostrava district heating system (1100 MW{sub th}). The high utilization of the installed output and utilization of the clean, compact and efficient of the PFBC technology is the principal but not the single reason for the selection of the Toebovice power plant as the first cogeneration plant for installation of the PFBC in Czech Republic. The boiler will burn black coal from the neighboring coal basin.

  16. Fluidized bed layer-by-layer microcapsule formation.

    PubMed

    Richardson, Joseph J; Teng, Darwin; Björnmalm, Mattias; Gunawan, Sylvia T; Guo, Junling; Cui, Jiwei; Franks, George V; Caruso, Frank

    2014-08-26

    Polymer microcapsules can be used as bioreactors and artificial cells; however, preparation methods for cell-like microcapsules are typically time-consuming, low yielding, and/or involve custom microfluidics. Here, we introduce a rapid (∼30 min per batch, eight layers), scalable (up to 500 mg of templates), and efficient (98% yield) microcapsule preparation technique utilizing a fluidized bed for the layer-by-layer (LbL) assembly of polymers, and we investigate the parameters that govern the formation of robust capsules. Fluidization in water was possible for particles of comparable diameter to mammalian cells (>5 μm), with the experimental flow rates necessary for fluidization matching well with the theoretical values. Important variables for polymer film deposition and capsule formation were the concentration of polymer solution and the molecular weight of the polymer, while the volume of the polymer solution had a negligible impact. In combination, increasing the polymer molecular weight and polymer solution concentration resulted in improved film deposition and the formation of robust microcapsules. The resultant polymer microcapsules had a thickness of ∼5.5 nm per bilayer, which is in close agreement with conventionally prepared (quiescent (nonflow) adsorption/centrifugation/wash) LbL capsules. The technique reported herein provides a new way to rapidly generate microcapsules (approximately 8 times quicker than the conventional means), while being also amenable to scale-up and mass production.

  17. Development of a simple fluidized-bed coal combustion model for the assessment of a pressurized fluidized-bed combustion system for electrical power generation

    SciTech Connect

    Saxena, S.C.; Turek, D.G.

    1980-07-01

    This report summarizes the state-of-the-art in the mathematical modeling of fluidized-bed coal combustors with the goal of evolving a general framework which will be appropriate for developing a system model for the fluidized-bed coal combustion and power generation technology. Consequently, no attempt is made to generate a functional model, but instead a very simple model is proposed as a first step. The model considers all the essential ingredients of coal combustion and sulfur absorption in fluidized-bed reactors. These are coal devolatilization, char combustion in a bed of dolomite or calcium carbonate, sulfur retention in the fluidized-bed elutriation from the bed, and heat removal by cooling tubes imbedded in the bed. The model is presented and a numerical scheme is proposed which will permit the calculation of bed temperature, coal combustion efficiency, sulfur retention, flue gas composition, and overflow from the bed. Numerical results are presented in which the dependence of the various combustion and operating parameters is examined.

  18. Data summary of municipal solid waste management alternatives. Volume 5, Appendix C, Fluidized-bed combustion

    SciTech Connect

    1992-10-01

    This appendix provides information on fluidized-bed combustion (FBC) technology as it has been applied to municipal waste combustion (MWC). A review of the literature was conducted to determine: (1) to what extent FBC technology has been applied to MWC, in terms of number and size of units was well as technology configuration; (2) the operating history of facilities employing FBC technology; and (3) the cost of these facilities as compared to conventional MSW installations. Where available in the literature, data on operating and performance characteristics are presented. Tabular comparisons of facility operating/cost data and emissions data have been complied and are presented. The literature review shows that FBC technology shows considerable promise in terms of providing improvements over conventional technology in areas such as NOx and acid gas control, and ash leachability. In addition, the most likely configuration to be applied to the first large scale FBC dedicated to municipal solid waste (MSW) will employ circulating bed (CFB) technology. Projected capital costs for the Robbins, Illinois 1600 ton per day CFB-based waste-to-energy facility are competitive with conventional systems, in the range of $125,000 per ton per day of MSW receiving capacity.

  19. Market Assessment and Technical Feasibility Study of Pressurized Fluidized Bed Combustion Ash Use

    SciTech Connect

    Bland, A.E.; Brown, T.H.

    1996-12-31

    Western Research Institute in conjunction with the Electric Power Research Institute, Foster Wheeler Energy International, Inc. and the U.S. Department of Energy Technology Center (METC), has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for pressurized fluidized bed combustion (PFBC) ashes. The assessment is designed to address six applications, including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) synthetic aggregate, and (5) agricultural/soil amendment applications. Ash from low-sulfur subbituminous coal-fired Foster Wheeler Energia Oy pilot circulating PFBC tests in Karhula, Finland, and ash from the high-sulfur bituminous coal-fired American Electric Power (AEP) bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing. This paper addresses the technical feasibility of ash use options for PFBC unit using low- sulfur coal and limestone sorbent (karhula ash) and high-sulfur coal and dolomite sorbents (AEP Tidd ash).

  20. Integrated Use of Fluidized Bed Technology for Oil Production from Oil Shale

    NASA Astrophysics Data System (ADS)

    Siirde, Andres; Martins, Ants

    The plant unit which consists of a fluidized bed retort and CFB furnace for burning the by-products of retorting (semicoke and semicoke gas) is presented in this paper. The oil shale retort consists of a fast fluidized bed shaft, coarse semicoke bit, semicoke separation chamber and cyclone for the separation of fine semicoke particles. The crashed oil shale and hot ash from the CFB ash separator are fed concurrently into the fast fluidized bed shaft. For fluidizing the mixture of oil shale and hot ash particles, the recycle semicoke gas is used. The pyrolysis of oil shale begins in fluidized bed and is completed in the semicoke separation chamber. The coarse semicoke particles are separated from fluidized bed directly while the medium size particles are separated from the gases in the semicoke separation chamber and the finest semicoke particles in the cyclone. All the fractions of semicoke from the fluidized bed retort and semicoke gas from the oil fractionator are burnt in the CFB furnace. The semicoke ash is separated from flue gases in the CFB ash separator. A part of separated hot ash is fed into the fluidized bed retort as a solid heat carrier material and the rest into the furnace through the ash cooler or separated from the process. The retention of sulphur dioxide formed during the semicoke and semicoke gas combustion, is guaranteed for about 99 % due to the high CaO content in the semicoke ash and convenient temperature (about 850°C) in the CFB furnace. The described plant unit is useful for retorting oil shale and other solid hydrocarbon-containing fuels. The advantages of the present retorting process and system are: improved oil yield, greater throughput, lower retorting time, avoidance of moving parts in the retorting zones, reduced downtime, etc. A new plant unit for oil shale oil production has been elaborated and defended by the Estonian Utility Model EE 200700671 UI.

  1. Pressurized fluidized-bed hydroretorting of Eastern oil shales

    SciTech Connect

    Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S. ); Schultz, C.W. ); Parekh, B.K. ); Misra, M. ); Bonner, W.P. )

    1992-11-01

    The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The results of the original 3-year program, which was concluded in May 1991, have been summarized in a four-volume final report published by IGT. DOE subsequently approved a 1-year extension to the program to further develop the PFH process specifically for application to beneficiated shale as feedstock. Studies have shown that beneficiated shale is the preferred feedstock for pressurized hydroretorting. The program extension is divided into the following active tasks. Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 5. operation of PFH on beneficiated shale; Task 6. environmental data and mitigation analyses; Task 7. sample procurement, preparation, and characterization; and Task 8. project management and reporting. In order to accomplish all the program objectives, the Institute of Gas Technology (IGT), the prime contractor, worked with four other institutions: the University of Alabama/Mineral Resources Institute (MRI), the University of Kentucky Center for Applied Energy Research (UK-CAER), the University of Nevada (UN) at Reno, and Tennessee Technological University (TTU). This report presents the work performed during the program extension from June 1, 1991 through May 31, 1992.

  2. Attrition of limestone by impact loading in fluidized beds

    SciTech Connect

    Fabrizio Scala; Fabio Montagnaro; Piero Salatino

    2007-09-15

    The present study addresses limestone attrition and fragmentation associated with impact loading, a process which may occur extensively in various regions of fluidized bed (FB) combustors/gasifiers, primarily the jetting region of the bottom bed, the exit region of the riser, and the cyclone. An experimental protocol for the characterization of the propensity of limestone to undergo attrition/fragmentation by impact loading is reported. The application of the protocol is demonstrated with reference to an Italian limestone whose primary fragmentation and attrition by surface wear have already been characterized in previous studies. The experimental procedure is based on the characterization of the amount and particle size distribution of the debris generated upon the impact of samples of sorbent particles against a target. Experiments were carried out at a range of particle impact velocities between 10 and 45 m/s, consistent with jet velocities corresponding to typical pressure drops across FB gas distributors. The protocol has been applied to either raw or preprocessed limestone samples. In particular, the effect of calcination, sulfation, and calcination/recarbonation cycles on the impact damage suffered by sorbent particles has been assessed. The measurement of particle voidage and pore size distribution by mercury intrusion was also accomplished to correlate fragmentation with the structural properties of the sorbent samples. Fragmentation by impact loading of the limestone is significant. Lime displays the largest propensity to undergo impact damage, followed by the sorbent sulfated to exhaustion, the recarbonated sorbent, and the raw limestone. Fragmentation of the raw limestone and of the sulfated lime follows a pattern typical of the failure of brittle materials. The fragmentation behavior of lime and recarbonated lime better conforms to a disintegration failure mode, with an extensive generation of very fine fragments. 27 refs., 9 figs. 1 tab.

  3. Turndown studies for utility fluidized-bed boilers. Final report

    SciTech Connect

    Divilio, R.J.; Reed, R.R.

    1984-01-01

    This report contains a series of analyses that evaluate the turndown potential of the EPRI 6 x 6 test facility and the TVA 20 MW FBC pilot plant by variation of the fluidization velocity. The basis of the analyses is a heat balance program that incorporates basic principles of thermodynamics and fluidization. The heat balance program is used to explain the interrelationship of operating variables of a fluidized-bed boiler and to predict the steady state operating conditions of the boilers over a range of loads. Turndown analyses were performed on two tube bundle designs for the EPRI 6 x 6 test unit including a nine drawer tube bundle designed for 8 ft/sec operation and a twelve drawer bundle for operation up to 12 ft/sec. This twelve drawer bundle was found to have reasonable turndown characteristics between 4 and 12 ft/sec. At a 20 inch static bed depth, for example, this bundle should operate between 1545 and 1620/sup 0/F at 3.2% O/sub 2/ for loads from 4 to 12 ft/sec. In addition to the two bundles studies, a tube bundle capable of a 3:1 turndown range with a minimum temperature variation was designed for the 6 x 6 test facility. The tube bundle for the TVA 20 MW pilot plant was found to have excellent turndown characteristics between 4 and 8 ft/sec. For example, a 21 inch static bed should allow operation between 1541 and 1575/sup 0/F bed temperature at 3% O/sub 2/.

  4. Durability Testing of Fluidized Bed Steam Reforming Products

    SciTech Connect

    JANTZEN, CAROL M.; PAREIZS, JOHN M.; LORIER, TROY H.; MARRA, JAMES C.

    2005-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of radioactive wastes but especially aqueous high sodium wastes at the Hanford site, at the Idaho National Laboratory (INL), and at the Savannah River Site (SRS). The FBSR technology converts organic compounds to CO{sub 2} and H{sub 2}O, converts nitrate/nitrite species to N{sub 2}, and produces a solid residue through reactions with superheated steam, the fluidizing media. If clay is added during processing a ''mineralized'' granular waste form can be produced. The mineral components of the waste form are primarily Na-Al-Si (NAS) feldspathoid minerals with cage-like and ring structures and iron bearing spinel minerals. The cage and ring structured minerals atomically bond radionuclides like Tc{sup 99} and Cs{sup 137} and anions such as SO{sub 4}, I, F, and Cl. The spinel minerals appear to stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Durability testing of the FBSR products was performed using ASTM C1285 (Product Consistency Test) and the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP). The FBSR mineral products (bed and fines) evaluated in this study were found to be two orders of magnitude more durable than the Hanford Low Activity Waste (LAW) glass requirement of 2 g/m{sup 2} release of Na{sup +}. The PCT responses for the FBSR samples tested were consistent with results from previous FBSR Hanford LAW product testing. Differences in the response can be explained by the minerals formed and their effects on PCT leachate chemistry.

  5. An investigation into the usefulness of different empirical modeling techniques for better control of spray-on fluidized bed melt granulation.

    PubMed

    Aleksić, Ivana; Đuriš, Jelena; Ibrić, Svetlana; Parojčić, Jelena

    2015-12-30

    Melt granulation in fluid bed processors is an emerging technique, but literature data regarding the modeling of this granulation method are lacking. In the present study different techniques (response surface analysis, multilayer perceptron neural network, and partial least squares method) were applied for modeling of spray-on fluidized bed melt granulation. Experiments were organized in line with central composite design. The effect of binder content and spray air pressure on granule properties was evaluated. The results obtained indicate that binder content can be identified as a critical factor controlling the granule size and size distribution. It was found that agglomeration mechanism involved, i.e., granule shape, can be greatly influenced by binder properties. The spray air pressure was identified as critical process parameter affecting granule flowability. The results presented indicate that application of in silico tools enables enhanced understanding and better control of novel pharmaceutical processes, such as melt granulation in fluidized bed. The artificial neural networks and partial least squares method were found to be superior to response surface methodology in prediction of granule properties. According to the results obtained, application of more advanced empirical modeling techniques complementary to design of experiments can be a suitable approach in defining the design space and optimization of spray-on fluidized bed melt granulation. PMID:26551673

  6. Simulation of fluidized bed combustors. I - Combustion efficiency and temperature profile. [for coal-fired gas turbines

    NASA Technical Reports Server (NTRS)

    Horio, M.; Wen, C. Y.

    1976-01-01

    A chemical engineering analysis is made of fluidized-bed combustor (FBC) performance, with FBC models developed to aid estimation of combustion efficiency and axial temperature profiles. The FBC is intended for combustion of pulverized coal and a pressurized FBC version is intended for firing gas turbines by burning coal. Transport phenomena are analyzed at length: circulation, mixing models, drifting, bubble wake lift, heat transfer, division of the FB reactor into idealized mixing cells. Some disadvantages of a coal FBC are pointed out: erosion of immersed heat-transfer tubing, complex feed systems, carryover of unburned coal particles, high particulate emission in off-streams. The low-temperature bed (800-950 C) contains limestone, and flue-gas-entrained SO2 and NOx can be kept within acceptable limits.

  7. Effect of pressure on second-generation pressurized fluidized bed combustion plants

    NASA Astrophysics Data System (ADS)

    Robertson, A.; Bonk, D.

    1994-04-01

    In the search for a more efficient, less costly, and more environmentally responsible method for generating electrical power from coal, research and development has turned to advanced pressurized fluidized bed combustion (PFBC) and coal gasification technologies. A logical extension of this work is the second-generation PFBC plant, which incorporates key components of each of these technologies. In this new type of plant, coal is devolatilized/carbonized before it is injected into the PFB combustor bed, and the low-Btu fuel gas produced by this process is burned in a gas turbine topping combustor. By integrating coal carbonization with PFB coal/char combustion, gas turbine inlet temperatures higher than 1149 deg C (2100 deg F) can be achieved. The carbonizer, PFB combustor, and particulate-capturing hot gas cleanup systems operate at 871 deg C (1600 deg F), permitting sulfur capture by lime-based sorbents and minimizing the release of coal contaminants to the gases. This paper presents the performance and economics of this new type of plant and provides a brief overview of the pilot plant test programs being conducted to support its development.

  8. Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

    SciTech Connect

    Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B.

    2008-07-01

    In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

  9. Design and evaluation of fluidized bed heat recovery for diesel engine systems

    NASA Technical Reports Server (NTRS)

    Hamm, J. R.; Newby, R. A.; Vidt, E. J.; Lippert, T. E.

    1985-01-01

    The potential of utilizing fluidized bed heat exchangers in place of conventional counter-flow heat exchangers for heat recovery from adiabatic diesel engine exhaust gas streams was studied. Fluidized bed heat recovery systems were evaluated in three different heavy duty transport applications: (1) heavy duty diesel truck; (2) diesel locomotives; and (3) diesel marine pushboat. The three applications are characterized by differences in overall power output and annual utilization. For each application, the exhaust gas source is a turbocharged-adiabatic diesel core. Representative subposed exhaust gas heat utilization power cycles were selected for conceptual design efforts including design layouts and performance estimates for the fluidized bed heat recovery heat exchangers. The selected power cycles were: organic rankine with RC-1 working fluid, turbocompound power turbine with steam injection, and stirling engine. Fuel economy improvement predictions are used in conjunction with capital cost estimates and fuel price data to determine payback times for the various cases.

  10. Volatiles combustion in fluidized beds. [Quarterly] technical progress report, 4 March 1994--3 June 1994

    SciTech Connect

    Pendergrass, R.A. II; Hesketh, R.P.

    1994-08-01

    The goal of this project is to investigate the conditions in which volatiles will bum within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization will be performed to characterize the effect of particle surface area, initial fuel concentration, and particle type on the, inhibition of volatiles within a fluidized bed. The work conducted during the period 4 March, 1994 through 3 June, 1994 is reported in this technical progress report. The experimental work during this time period consists primarily of data collection. Gas composition results using two sand particle diameters of 0.531 and 0.126 mm. Three graphs at equivalence ratios of 0.5, 1.0 and 2.0 for propane in air are reported for the 0.531 mm sand size. For the 0.126 nun sand size stoichiometric propane and air are results are reported.

  11. Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979

    SciTech Connect

    Not Available

    1980-08-01

    Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

  12. A 2.5D Computational Method to Simulate Cylindrical Fluidized Beds

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane; Dietiker, Jeff; Musser, Jordan; Sun, Xin

    2015-02-17

    In this paper, the limitations of axisymmetric and Cartesian two-dimensional (2D) simulations of cylindrical gas-solid fluidized beds are discussed. A new method has been proposed to carry out pseudo-two-dimensional (2.5D) simulations of a cylindrical fluidized bed by appropriately combining computational domains of Cartesian 2D and axisymmetric simulations. The proposed method was implemented in the open-source code MFIX and applied to the simulation of a lab-scale bubbling fluidized bed with necessary sensitivity study. After a careful grid study to ensure the numerical results are grid independent, detailed comparisons of the flow hydrodynamics were presented against axisymmetric and Cartesian 2D simulations. Furthermore, the 2.5D simulation results have been compared to the three-dimensional (3D) simulation for evaluation. This new approach yields better agreement with the 3D simulation results than with axisymmetric and Cartesian 2D simulations.

  13. Cultivation of microorganisms in an air-solid fluidized bed fermentor with agitators

    SciTech Connect

    Tanaka, M.; Kawaide, A.; Matsuno, R.

    1986-09-01

    The productivity of a cell mass of Saccharomyces cerevisiae and enzymes of Eupenicillium javanicum increased by cultivation in an air-solid fluidized bed fermentor with agitators. The usefulness of the apparatus for the fluidized bed culture was verified. The productivity of amylase and protease of the fungus by fluidized bed culture was twice as high as that by stationary culture, considering the dry weight of cells and the enzyme activity. Physiological properties of yeast cells were changed by the fludized bed culture; there was a decrease in the cell size of yeast and changes to the aerobic properties of the yeast cells resulting from excessive supply of oxygen with a high flowrate of air. 8 references.

  14. Minimum liquid fluidization velocity in gas-liquid-solid fluidized beds

    SciTech Connect

    Briens, L.A.; Briens, C.L.; Margaritis, A.; Hay, J.

    1997-05-01

    Accurate detection of minimum liquid fluidization is essential to the successful operation of gas-liquid-solid fluidized beds, especially when particle or liquid properties evolve. A gas-liquid-solid system of 3-mm glass beads exhibits three distinct flow regimes as the liquid velocity is increased: compacted, agitated and fluidized-bed regimes. Measurements showed that the bed is not fluidized in the agitated bed regime. Pressure gradient and bed height measurements do not provide the minimum liquid fluidization velocity; instead, they offer the velocity between the compacted and agitated bed regimes. Time-averaged signals are not reliable for determining the minimum liquid fluidization velocity. It can be obtained from the standard deviation, the average frequency, the Hurst exponent and the V statistic of the cross-sectional average conductivity, which can be measured under many industrial conditions. Examples of applications of gas-liquid-solid fluidized bed reactors include coal liquefaction and petroleum hydrotreating.

  15. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Astrophysics Data System (ADS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams.

  16. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory.

    PubMed

    Sornchamni, T; Jovanovic, G N; Reed, B P; Atwater, J E; Akse, J R; Wheeler, R R

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams. PMID:15846878

  17. Method and apparatus for improving heat transfer in a fluidized bed

    DOEpatents

    Lessor, Delbert L.; Robertus, Robert J.

    1990-01-01

    An apparatus contains a fluidized bed that includes particles of different triboelectrical types, each particle type acquiring an opposite polarity upon contact. The contact may occur between particles of the two types or between particles of etiher type and structure or fluid present in the apparatus. A fluidizing gas flow is passed through the particles to produce the fluidized bed. Immersed within the bed are electrodes. An alternating EMF source connected to the electrodes applies an alternating electric field across the fluidized bed to cause particles of the first type to move relative to particles of the second type and relative to the gas flow. In a heat exchanger incorporating the apparatus, the electrodes are conduits conveying a fluid to be heated. The two particle types alternately contact each conduit to transfer heat from a hot gas flow to the second fluid within the conduit.

  18. Atmospheric fluidized bed combustion (AFBC) plants: an operations and maintenance study

    SciTech Connect

    Jack A. Fuller; Harvie Beavers; Robert Bessette

    2006-06-15

    The authors analyzed data from a fluidized bed boiler survey distributed during the spring of 2003 to develop appropriate AFBC (Atmospheric Fluidized Bed Combustion) performance benchmarks. The survey was sent to members of CIBO (Council of Industrial Boiler Owners), who sponsored the survey, as well as to other firms who had an operating AFBC boiler on-site. There were three primary purposes for the collection and analysis of the data contained in this fluidized bed boiler survey: (1) To develop AFBC benchmarks on technical, cost, revenue, and environmental issues; (2) to inform AFBC owners and operators of contemporary concerns and issues in the industry; (3) to improve decision making in the industry with respect to current and future plant start-ups and ongoing operations.

  19. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Technical Reports Server (NTRS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams. c2004 COSPAR. Published by Elsevier Ltd. All rights reserved.

  20. Conceptual design of a fluidized bed combustor for volume reduction of waste

    SciTech Connect

    Johnson, E.K.; Morris, G.J.; Atkinson, C.M.; Clark, N.N.; Gautam, M.; Loth, J.L.; Zhang, G.Q.; Zhang, L.M.; Kono, H.O.

    1992-06-01

    A group of research engineers was assembled to investigate novel fluidized bed combustion systems for incinerating low-level radioactive wastes. The goal of this project was to significantly reduce the volume of these wastes in an efficient and environmentally safe manner. The process is to be limited by a maximum temperature of 600 {degrees}C and the waste product was to contain a minimum of waste material produced by the process itself (refractory, absorbents, catalysts, etc.). The approach presented in this study is to evaluate: (1) a modification of the existing system, (2) a hybrid reactor concept, and (3) a fast circulating reactor concept. Carbon dioxide and oxygen were to be the only gases introduced into the reactors. The results of this study indicate that the existing system may be more efficient with gas and solids recirculation; however, two beds are required. The hybrid reactor concept involves a bubbling bed and a fast bed in one reactor. Although a simple operation is envisioned for this system, there are several technical questions which must be addressed in order to optimize the system for a final analysis. The fast circulating reactor concept also appears to represent a simple system to operate; however, it also presents several technical questions which must be addressed before a thorough evaluation of this concept may be completed. In conclusion, this report represents a first evaluation of new concepts for significant volume reduction of low-level radioactive wastes. The technical issues required for a complete evaluation of these concepts are presented. A future research effort is outlined the result of which should significantly increase our knowledge of these issues.

  1. Characterization of biofilm in 200W fluidized bed reactors

    SciTech Connect

    Lee, Michelle H.; Saurey, Sabrina D.; Lee, Brady D.; Parker, Kent E.; Eisenhauer, Emalee E. R.; Cordova, Elsa A.; Golovich, Elizabeth C.

    2014-09-29

    Contaminated groundwater beneath the 200 West Area at the Hanford Site in Southeast Washington is currently being treated using a pump and treat system to remove organics, inorganics, radionuclides, and metals. A granular activated carbon-based fluidized bed reactor (FBR) has been added to remove nitrate, hexavalent chromium and carbon tetrachloride. Initial analytical results indicated the microorganisms effectively reduced many of the contaminants to less than cleanup levels. However shortly thereafter operational upsets of the FBR include carbon carry over, over production of microbial extracellular polymeric substance (biofilm) materials, and over production of hydrogen sulfide. As a result detailed investigations were undertaken to understand the functional diversity and activity of the microbial community present in the FBR over time. Molecular analyses including terminal restriction fragment length polymorphism analysis, quantitative polymerase chain reaction and fluorescent in situ hybridization analyses were performed on the microbial community extracted from the biofilm within the bed and from the inoculum, to determine functional dynamics of the FBR bed over time and following operational changes. Findings from these analyses indicated: 1) the microbial community within the bed was completely different than community used for inoculation, and was likely from the groundwater; 2) analyses early in the testing showed an FBR community dominated by a few Curvibacter and Flavobacterium species; 3) the final sample taken indicated that the microbial community in the FBR bed had become more diverse; and 4) qPCR analyses indicated that bacteria involved in nitrogen cycling, including denitrifiers and anaerobic ammonia oxidizing bacteria, were dominant in the bed. These results indicate that molecular tools can be powerful for determining functional diversity within FBR type reactors. Coupled with micronutrient, influent and effluent chemistry

  2. Sampling and instrumentation for fluidized-bed combustion. Annual report, October 1978-September 1979

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Myles, K.M.

    1980-09-01

    In the first section of this report, background information is presented on instrumentation for fluidized-bed combustion, i.e., for process control, scientific investigation, and safety in planned and operating fluidized-bed combustion systems. The objective of this study is to update and extend the fluidized-bed portion of a preceding report, A Study of the State-of-the-Art of Instrumentation for Process Control and Safety in Large-Scale Coal Gasification, Liquefaction, and Fluidized-Bed Combustion Systems, ANL-76-4. The second section of this report describes two prototype mass flow rate instruments installed on the solids feed lines of an existing ANL fluidized-bed combustor. The Fossil Instrumentation Group at ANL designed, fabricated, and installed these instruments in cooperation with Chemical Engineering Division personnel - one on the coal feedline and one on the coal/limestone feedline. Each instrument consisted of a capacitive sensor spoolpiece and an associated preamplifier and signal conditioning. One channel of each instrument provides three outputs. One delivers a density signal while two others deliver two signals for measuring velocity by cross-correlation. Operation was verified by using laboratory signal analyzers to process the signals. The third section of this report summarizes the results of a Spectron Development Laboratory subcontract from ANL to investigate analytical techniques suitable for monitoring the concentration of gaseous alkali compounds in the hot gas stream from a fluidized-bed combustor. It was concluded from the study that the concept of using the Na/sub 2/SO/sub 4/ dew point to detect the onset of hot corrosion conditions is the most attractive of the techniques evaluated.

  3. Scaled-bed modeling for fluidized-bed combustors. Semi-annual report, October 1, 1980-March 31, 1981

    SciTech Connect

    Fitzgerald, T.J.; Crane, S.D.

    1981-03-01

    Progress is reported in developing scaled models of coal-fired fluidized-bed combustors which can be used with confidence to obtain performance data for predicting the performance of full scale units. Construction of two 1/4 scale atmospheric pressure fluidized bed combustors is nearing completion. (LCL)

  4. A semi-empirical model for pressurised air-blown fluidized-bed gasification of biomass.

    PubMed

    Hannula, Ilkka; Kurkela, Esa

    2010-06-01

    A process model for pressurised fluidized-bed gasification of biomass was developed using Aspen Plus simulation software. Eight main blocks were used to model the fluidized-bed gasifier, complemented with FORTRAN subroutines nested in the programme to simulate hydrocarbon and NH(3) formation as well as carbon conversion. The model was validated with experimental data derived from a PDU-scale test rig operated with various types of biomass. The model was shown to be suitable for simulating the gasification of pine sawdust, pine and eucalyptus chips as well as forest residues, but not for pine bark or wheat straw.

  5. Production of activated carbon from coconut shell char in a fluidized bed reactor

    SciTech Connect

    Sai, P.M.S.; Ahmed, J.; Krishnaiah, K.

    1997-09-01

    Activated carbon is produced from coconut shell char using steam or carbon dioxide as the reacting gas in a 100 mm diameter fluidized bed reactor. The effect of process parameters such as reaction time, fluidizing velocity, particle size, static bed height, temperature of activation, fluidizing medium, and solid raw material on activation is studied. The product is characterized by determination of iodine number and BET surface area. The product obtained in the fluidized bed reactor is much superior in quality to the activated carbons produced by conventional processes. Based on the experimental observations, the optimum values of process parameters are identified.

  6. Semisolid state fermentation of baker's yeast in an air-fluidized bed fermentor.

    PubMed

    Hong, K; Tanner, R D; Crooke, P S; Malaney, G W

    1988-08-01

    In an attempt to grow microorganisms other than fungi using a solid-state fermentation process, a model system of Baker's yeast (Saccharomyces cerevisiae) was cultured in an air-fluidized bed fermentor. A semisolid potato mixture (pretreated with alpha-amylase) was used for the substrate in this highly aerated system. The growth of Baker's yeast in this air-fluidized bed process was easily controllable and very reproducible. Once feasible moisture levels and air flow rates were determined, the independent variables studied were the amount of the enzyme used for digesting the potato starch, the size of the yeast inoculum, and the concentration of the added defined medium.

  7. Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration

    DOEpatents

    Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

    1981-09-14

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  8. Exploratory and basic fluidized-bed combustion studies. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-12-01

    This work supports development studies for both atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali metal compounds from the flue gas, control of SO/sub 2/ and trace pollutants emissions, and other aspects of fluidized-bed combustion. This report presents information on: (1) the development of a limestone utilization predictive methodology, (2) studies of particle breakup and elutriation, (3) basic studies on limestone sulfation enhancement by hydration, (4) studies of the kinetics of the hydration process, and (5) an investigation of various hydration process concepts.

  9. On line diagnostics and self-tuning method for the fluidized bed temperature controller

    NASA Astrophysics Data System (ADS)

    Porzuczek, Jan

    2016-03-01

    The paper presents the method of on-line diagnostics of the bed temperature controller for the fluidized bed boiler. Proposed solution is based on the methods of statistical process control. Detected decrease of the bed temperature control quality is used to activate the controller self-tuning procedure. The algorithm that provides optimal tuning of the bed temperature controller is also proposed. The results of experimental verification of the presented method is attached. Experimental studies were carried out using the 2 MW bubbling fluidized bed boiler.

  10. Fluidized Bed Selective Oxidation-Sulfation Roasting of Nickel Sulfide Concentrate: Part I. Oxidation Roasting

    NASA Astrophysics Data System (ADS)

    Yu, Dawei; Utigard, Torstein A.; Barati, Mansoor

    2014-04-01

    Two-stage oxidation-sulfation roasting of nickel sulfide concentrate in fluidized bed was investigated to generate water-soluble metal sulfates as an alternative process to smelting of the sulfide concentrate for the recovery of valuable metals. The first stage, i.e., oxidation roasting, was employed to preferentially oxidize the iron before performing sulfation roasting. A batch fluidized bed roaster was constructed for roasting tests. Roasting products from various roasting temperatures and different roasting times were analyzed by SEM/EDS, EPMA, XRD, and ICP-OES to investigate the oxidation roasting behavior of the nickel concentrate as a function of temperature and time.

  11. Synthesis of a nanosilica supported CO2 sorbent in a fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Soria-Hoyo, C.; Valverde, J. M.; van Ommen, J. R.; Sánchez-Jiménez, P. E.; Pérez-Maqueda, L. A.; Sayagués, M. J.

    2015-02-01

    CaO has been deposited on a nanosilica powder matrix by a procedure based on atomic layer deposition (ALD) in a fluidized bed reactor at atmospheric pressure following a potentially scalable process. In previous works ALD in gas fluidized bed has been mostly performed under reduced pressure, which hampers scaling-up the production technology. The material synthesized in the present work is tested as CO2 solid sorbent at calcium looping conditions. Multicyclic thermogravimetric analysis (TGA) shows that the nanosilica support stabilizes the capture capacity of CaO. EDX-STEM analysis illustrates the presence of Ca well distributed on the surface of the SiO2 nanoparticles.

  12. Prediction of product distribution in fine biomass pyrolysis in fluidized beds based on proximate analysis.

    PubMed

    Kim, Sung Won

    2015-01-01

    A predictive model was satisfactorily developed to describe the general trends of product distribution in fluidized beds of lignocellulosic biomass pyrolysis. The model was made of mass balance based on proximate analysis and an empirical relationship with operating parameters including fluidization hydrodynamics. The empirical relationships between product yields and fluidization conditions in fluidized bed pyrolyzers were derived from the data of this study and literature. The gas and char yields showed strong functions of temperature and vapor residence time in the pyrolyzer. The yields showed a good correlation with fluidization variables related with hydrodynamics and bed mixing. The predicted product yields based on the model well accorded well with the experimental data.

  13. Two-stage fluidized-bed/cyclonic agglomerating incinerator. Technology spotlight report

    SciTech Connect

    1995-08-01

    The two-stage fluidized-bed/cyclonic agglomerating incinerator combines and improves upon the fluidized-bed, agglomeration/ incineration-technology and the cyclonic-combustion technology developed at Institute of Gas Technolgy (IGT) over many years. The result is a unique and extremely flexible incinerator for solid, liquid, and gaseous wastes. The system can operate over a wide range of conditions and has a destruction and removal efficiency (DRE) greater than 99.99%. Solid inorganic contaminants are contained within aglassy matrix, rendering them benign and suitable for disposal in an ordinary landfill.

  14. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  15. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds. 1990 Annual report

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  16. Novel fluidized bed reactor for integrated NOx adsorption-reduction with hydrocarbons

    SciTech Connect

    Terris T. Yang; Hsiaotao T. Bi

    2009-07-01

    In order to avoid the negative impact of excessive oxygen in the combustion flue gases on the selectivity of most hydrocarbon selective catalytic reduction (HC-SCR) catalysts, an integrated NOx adsorption-reduction process has been proposed in this study for the treatment of flue gases under lean burn conditions by decoupling the adsorption and reduction into two different zones. The hypothesis has been validated in a novel internal circulating fluidized bed (ICFB) reactor using Fe/ZSM-5 as the catalyst and propylene as the reducing agent. Effects of propylene to the NOx molar ratio, flue gas oxygen concentration, and gas velocity on NOx conversion were studied using simulated flue gases. The results showed that increasing the ratio of HC:NO improved the reduction performance of Fe/ZSM-5 in the ICFB reactor. NOx conversion decreased with an increasing flue gas flow velocity in the annulus U{sub A} but increased with an increasing reductant gas flow velocity in the draft tube U{sub D}. The NOx adsorption ratio decreased with increasing U{sub A}. In most cases, NOx conversion was higher than the adsorption ratio due to the relatively poor adsorption performance of the catalyst. Fe/ZSM-5 showed a promising reduction performance and a strong inhibiting ability on the negative impact of excessive O{sub 2} in the ICFB reactor, proving that such an ICFB reactor possessed the ability to overcome the negative impact of excessive O{sub 2} in the flue gas using Fe/ZSM-5 as the deNOx catalyst. 22 refs., 10 figs.

  17. Characterization of a fluidized-bed combustion ash to determine potential for environmental impact. Final report

    SciTech Connect

    Hassett, D.J.; Henderson, A.K.; Pflughoeft-Hassett, D.F.; Mann, M.D.; Eylands, K.E.

    1997-10-01

    A 440-megawatt, circulating fluidized-bed combustion (CFBC), lignite-fired power plant is planned for construction in Choctaw County north of Ackerman, Mississippi. This power plant will utilize Mississippi lignite from the first lignite mine in that state. Malcolm Pirnie, Inc., is working with the power plant developer in the current planning and permitting efforts for this proposed construction project. In order to accommodate Mississippi state regulatory agencies and meet appropriate permit requirements, Malcolm Pirnie needed to provide an indication of the characteristics of the by-products anticipated to be produced at the proposed plant. Since the Mississippi lignite is from a newly tapped mine and the CFBC technology is relatively new, Malcolm Pirnie contacted with the Energy and Environmental Research Center (EERC) to develop and perform a test plan for the production and characterization of ash similar to ash that will be eventually produced at the proposed power plant. The work performed at the EERC included two primary phases: production of by-products in a bench-scale CFBC unit using lignite provided by Malcolm Pirnie with test conditions delineated by Malcolm Pirnie to represent expected operating conditions for the full-scale plant; and an extensive characterization of the by-products produced, focusing on Mississippi regulatory requirements for leachability, with the understanding that return of the by-product to the mine site was an anticipated by-product management plan. The overall focus of this project was the environmental assessment of the by-product expected to be produced at the proposed power plant. Emphasis was placed on the leachability of potentially problematic trace elements in the by-products. The leaching research documented in this report was performed to determine trends of leachability of trace elements under leaching conditions appropriate for evaluating land disposal in monofills, such as returning the by-products to the mine

  18. Study of the electrowinning of copper using a fluidized-bed electrochemical reactor

    SciTech Connect

    Felker, D.L.

    1982-12-01

    A study was done on the use of a fluidized bed electrochemical reactor for the recovery of copper from aqueous solutions. Electrolyte solutions containing 0 to 8 g/l copper, 0 to 8 g/l iron and 200 g/l sulfuric acid were used. Porous diaphragms were used to separate the cathode and anode regions. The current efficiency, energy consumption rate and volumetric reaction rate were calculated for the experimental conditions. When the catholyte and anolyte are circulated from a common reservoir and iron(II) is present in the electrolyte, the energy consumption rate exhibits a minimum value of about 1.5 kWh/lb a volumetric reaction rate (VRR) of about 100 lb Cu/m/sup 3/ h. When the anolyte and catholyte are separated, the energy consumption rate rises linearly with VRR, being about 1 kWh/lb Cu at 100 lb Cu/m/sup 3/ h (this is roughly 2x the VRR of a conventional electrowinning cell). The optimum bed width in the direction of current flow was about 2 cm. A mathematical model which takes into account the dissolution of copper by ferric ion and oxygen is shown to explain the changes in the current efficiency and the VRR with current density seen in most of the experiments. Results indicate that separation of the catholyte and anolyte is imperative. Experiments showed that this can be accomplished using a porous Vycor glass diaphragm, which also eliminated the problem with copper dendrites growing through the diaphragm.

  19. FLUIDIZED BED STEAM REFORMER (FBSR) PRODUCT: MONOLITH FORMATION AND CHARACTERIZATION

    SciTech Connect

    Jantzen, C

    2006-09-13

    The most important requirement for Hanford's low activity waste (LAW) form for shallow land disposal is the chemical durability of the product. A secondary, but still essential specification, is the compressive strength of the material with regards to the strength of the material under shallow land disposal conditions, e.g. the weight of soil overburden and potential intrusion by future generations, because the term ''near-surface disposal'' indicates disposal in the uppermost portion, or approximately the top 30 meters, of the earth's surface. The THOR{reg_sign} Treatment Technologies (TTT) mineral waste form for LAW is granular in nature because it is formed by Fluidized Bed Steam Reforming (FBSR). As a granular product it has been shown to be as durable as Hanford's LAW glass during testing with ASTM C-1285-02 known as the Product Consistency Test (PCT) and with the Single Pass Flow Through Test (SPFT). Hanford Envelope A and Envelope C simulants both performed well during PCT and SPFT testing and during subsequent performance assessment modeling. This is partially due to the high aluminosilicate content of the mineral product which provides a natural aluminosilicate buffering mechanism that inhibits leaching and is known to occur in naturally occurring aluminosilicate mineral analogs. In order for the TTT Na-Al-Si (NAS) granular mineral product to meet the compressive strength requirements (ASTM C39) for a Hanford waste form, the granular product needs to be made into a monolith or disposed of in High Integrity Containers (HIC's). Additionally, the Hanford intruder scenario for disposal in the Immobilized Low Activity Waste (ILAW) trench is mitigated as there is reduced intruder exposure when a waste form is in a monolithic form. During the preliminary testing of a monolith binder for TTT's FBSR mineral product, four parameters were monitored: (1) waste loading (not optimized for each waste form tested); (2) density; (3) compressive strength; and (4) durability

  20. Development of a new method for improving load turndown in fluidized bed combustors: Final report

    SciTech Connect

    Brown, R.C.

    1988-12-01

    The objective of this research was to investigate a new concept in fluidized bed design that improves load turndown capability. This improvement is accomplished by independently controlling heat transfer and combustion in the combustor. The design consists of two fluidized beds, one central and one annular. The central bed serves as the combustion bed. The annular bed is fluidized separately from the combustion bed and its level of fluidization determine the overall heat transfer rate from the combustion bed to the surrounding water jacket. Early theoretical considerations suggested a load turndown exceeding ten was possible for this design. This research consisted of three major phases: development of a computational model to predict heat transfer in the two-bed combustor, heat transfer measurements in hot-and-cold flow models of the combustor, and combustion tests in an optimally designed combustor. The computation model was useful in selecting the design of the combustor. Annular bed width and particle sizes were chosen with the aid of the model. The heat transfer tests were performed to determine if the existing correlations for fluidized bed heat transfer coefficients were sufficiently accurate for high aspect ratio fluidized beds (such as the annular bed in the combustor). Combustion tests were performed in an optimally designed combustor. Three fuel forms were used: double screened, crushed coal, coal-water-limestone mixtures (CWLM), and coal-limestone briquettes. 18 refs., 30 figs., 8 tabs.

  1. FLUIDIZED BED STEAM REFORMING FOR TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect

    HEWITT WM

    2011-04-08

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of fluidized bed steam reforming and its possible application to treat and immobilize Hanford low-activity waste.

  2. Sorbent utilization prediction methodology: sulfur control in fluidized-bed combustors

    SciTech Connect

    Fee, D.C.; Wilson, W.I.; Shearer, J.A.; Smith, G.W.; Lenc, J.F.; Fan, L.S.; Myles, K.M.; Johnson, I.

    1980-09-01

    The United States Government has embarked on an ambitious program to develop and commercialize technologies to efficiently extract energy from coal in an environmentally acceptable manner. One of the more promising new technologies for steam and power generation is the fluidized-bed combustion of coal. In this process, coal is burned in a fluidized bed composed mainly of calcined limestone sorbent. The calcium oxide reacts chemically to capture the sulfur dioxide formed during the combustion and to maintain the stack gas sulfur emissions at acceptable levels. The spent sulfur sorbent, containing calcium sulfate, is a dry solid that can be disposed of along with coal ash or potentially used. Other major advantages of fluidized-bed combustion are the reduction in nitrogen oxide emissions because of the relatively low combustion temperatures, the capability of burning wide varieties of fuel, the high carbon combustion efficiencies, and the high heat-transfer coefficients. A key to the widespread commercialization of fluidized-bed technology is the ability to accurately predict the amount of sulfur that will be captured by a given sorbent. This handbook meets this need by providing a simple, yet reliable, user-oriented methodology (the ANL method) that allows performance of a sorbent to be predicted. The methodology is based on only three essential sorbent parameters, each of which can be readily obtained from standardized laboratory tests. These standard tests and the subsequent method of data reduction are described in detail.

  3. Catalytic fast pyrolysis of white oak wood in-situ using a bubbling fluidized bed reactor

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Catalytic fast pyrolysis was performed on white oak wood using two zeolite-type catalysts as bed material in a bubbling fluidized bed reactor. The two catalysts chosen, based on a previous screening study, were Ca2+ exchanged Y54 (Ca-Y54) and a proprietary ß-zeolite type catalyst (catalyst M) both ...

  4. Experimental development of a two-stage fluidized-bed/cyclonic agglomerating incinerator

    SciTech Connect

    Mensinger, M.C.; Rehmat, A.; Bryan, B.G.; Lau, F.S. ); Shearer, T.L. ); Duggan, P.A. )

    1991-01-01

    The Institute of Gas Technology (IGT) is conducting an experimental program to develop and test through pilot-plant scale of operation, IGT's two-stage fluidized-bed/cyclonic agglomerating incinerator (TSI). The TSI is based on combining the fluidized-bed agglomeration/gasification technology and the cyclonic combustion/incineration technology, which have been developed at IGT over many years. The TSI is a unique and extremely flexible combustor that can operate over a wide range of conditions in the fluidized-bed first stage from low temperature (desorption) to high temperature (agglomeration) including gasification of high-Btu wastes. The TSI can easily and efficiently destroy solid, liquid and gaseous organic wastes, while containing solid inorganic contaminants within an essentially non-leachable glassy matrix, suitable for disposal in an ordinary landfill. This paper presents the results of tests conducted in a batch, fluidized-bed bench-scale unit (BSU) with commercially available clean'' top soil and the same soil spiked with lead and chromium compounds. The objectives of these tests were to determine the operating conditions necessary to achieve soil agglomeration and to evaluate the leaching characteristics of the soil agglomerates formed. 7 refs., 7 figs., 6 tabs.

  5. Industrial Scale Synthesis of Carbon Nanotubes Via Fluidized Bed Chemical Vapor Deposition: A Senior Design Project

    ERIC Educational Resources Information Center

    Smith, York R.; Fuchs, Alan; Meyyappan, M.

    2010-01-01

    Senior year chemical engineering students designed a process to produce 10 000 tonnes per annum of single wall carbon nanotubes (SWNT) and also conducted bench-top experiments to synthesize SWNTs via fluidized bed chemical vapor deposition techniques. This was an excellent pedagogical experience because it related to the type of real world design…

  6. Fuel and ash characterization of Indian coal for their suitability in fluidized bed combustions

    SciTech Connect

    Palit, A.; Mandal, P.K.

    1995-12-31

    The fluidized bed combustion (FBC) technology is now fully recognized and units with high capacity are in operation the world over. In the Indian context, now is the time to exploit the fluidized bed technology for electric power generation, which may nurture the poor grade Indian coal in a better way as compared to that of pulverized fuel fired system. The present paper deals with Indian coals and ash characterization and the effect of various coal properties on combustion in a fluidized bed like moisture, mineral/ash content, volatile matter, maceral structure (petrographic properties), swelling/caking index, ash properties including ash fusion temperature, etc. and their critical discussion based on experimental investigations with Indian coals and also their suitability in FBC. In addition, the experience with a 10 MW FBC unit in India with problems and parameters, some experimental investigations on suitability of Lalmatia coal (Rajmahal coal field) in fluidized bed combustion and pollutant formations vis-a-vis control (NOx, SOx, etc.) have also been discussed.

  7. The Hydrodynamic Stability of a Fluid-Particle Flow: Instabilities in Gas-Fluidized Beds

    ERIC Educational Resources Information Center

    Liu, Xue; Howley, Maureen A.; Johri, Jayati; Glasser, Benjamin J.

    2008-01-01

    A simplified model of an industrially relevant fluid-particle flow system is analyzed using linear stability theory. Instabilities of the uniform state of a fluidized bed are investigated in response to small flow perturbations. Students are expected to perform each step of the computational analysis, and physical insight into key mechanistic…

  8. Surface-renewal models for heat-transfer between walls and fluidized beds

    NASA Technical Reports Server (NTRS)

    Patel, R. D.

    1969-01-01

    Two surface-renewed film penetration models describe transient heat-transfer between a wall and a fluidized bed. Methods are presented for estimation of mean residence times of particles at the transporting surface, their age densities and the average transport coefficients.

  9. Effects of using two- versus three-dimensional computational modeling of fluidized beds Part I, hydrodynamics

    SciTech Connect

    Xie, Nan; Battaglia, Francine; Pannala, Sreekanth

    2008-01-01

    Simulations of fluidized beds are performed to study and determine the effect on the use of coordinate systems and geometrical configurations to model fluidized bed reactors. Computational fluid dynamics is employed for an Eulerian-Eulerian model, which represents each phase as an interspersed continuum. The transport equation for granular temperature is solved and a hyperbolic tangent function is used to provide a smooth transition between the plastic and viscous regimes for the solid phase. The aim of the present work is to show the range of validity for employing simulations based on a 2D Cartesian coordinate system to approximate both cylindrical and rectangular fluidized beds. Three different fluidization regimes, bubbling, slugging and turbulent regimes, are investigated and the results of 2D and 3D simulations are presented for both cylindrical and rectangular domains. The results demonstrate that a 2D Cartesian system can be used to successfully simulate and predict a bubbling regime. However, caution must be exercised when using 2D Cartesian coordinates for other fluidized regimes. A budget analysis that explains all the differences in detail is presented in Part II [N. Xie, F. Battaglia, S. Pannala, Effects of Using Two-Versus Three-Dimensional Computational Modeling of Fluidized Beds: Part II, budget analysis, 182 (1) (2007) 14] to complement the hydrodynamic theory of this paper.

  10. Soil Chemistry Still Affected 23 Years After Large Application of Fluidized Bed Material

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study was conducted to assess the movement of arsenic, aluminum, calcium, copper, iron, lead, magnesium, manganese, mercury and zinc in an old apple (Malus domestica Borkh) orchard that received a one time application of 36 kg/ m2 of fluidized bed combustion material (FBCM) 23 years earlier. S...

  11. ANALYSIS OF AN AEROBIC FLUIDIZED BED REACTOR DEGRADING MTBE AND BTEX AT REDUCED EBCTS

    EPA Science Inventory

    The purpose of this study was to investigate the biodegradation of MTBE and BTEX using a fluidized bed reactor (FBR) with granular activated carbon (GAC) as a biological attachment medium. Batch experiments were run to analyze the MTBE and TBA degradation kinetics of the culture ...

  12. Flow cytometric viability assessment of lactic acid bacteria starter cultures produced by fluidized bed drying.

    PubMed

    Bensch, Gerald; Rüger, Marc; Wassermann, Magdalena; Weinholz, Susann; Reichl, Udo; Cordes, Christiana

    2014-06-01

    For starter culture production, fluidized bed drying is an efficient and cost-effective alternative to the most frequently used freeze drying method. However, fluidized bed drying also poses damaging or lethal stress to bacteria. Therefore, investigation of impact of process variables and conditions on viability of starter cultures produced by fluidized bed drying is of major interest. Viability of bacteria is most frequently assessed by plate counting. While reproductive growth of cells can be characterized by the number of colony-forming units, it cannot provide the number of viable-but-nonculturable cells. However, in starter cultures, these cells still contribute to the fermentation during food production. In this study, flow cytometry was applied to assess viability of Lactobacillus plantarum starter cultures by membrane integrity analysis using SYBR®Green I and propidium iodide staining. The enumeration method established allowed for rapid, precise and sensitive determination of viable cell concentration, and was used to investigate effects of fluidized bed drying and storage on viability of L. plantarum. Drying caused substantial membrane damage on cells, most likely due to dehydration and oxidative stress. Nevertheless, high bacterial survival rates were obtained, and granulates contained in the average 2.7 × 10(9) viable cells/g. Furthermore, increased temperatures reduced viability of bacteria during storage. Differences in results of flow cytometry and plate counting suggested an occurrence of viable-but-nonculturable cells during storage. Overall, flow cytometric viability assessment is highly feasible for rapid routine in-process control in production of L. plantarum starter cultures, produced by fluidized bed drying.

  13. Characteristics of Pyrolytic Topping in Fluidized Bed for Different Volatile Coals

    NASA Astrophysics Data System (ADS)

    Xiong, R.; Dong, L.; Xu, G. W.

    Coal is generally combusted or gasified directly to destroy completely the chemical structures, such as aromatic rings containing in volatile coals including bituminite and lignite. Coal topping refers to a process that extracts chemicals with aromatic rings from such volatile coals in advance of combustion or gasification and thereby takes advantage of the value of coal as a kind of chemical structure resource. CFB boiler is the coal utilization facility that can be easily retrofitted to implement coal topping. A critical issue for performing coal topping is the choice of the pyrolytic reactor that can be different types. The present study concerns fluidized bed reactor that has rarely been tested for use in coal topping. Two different types of coals, one being Xiaolongtan (XLT) lignite and the other Shanxi (SX) bituminous, were tested to clarify the yield and composition of pyrolysis liquid and gas under conditions simulating actual operations. The results showed that XLT lignite coals had the maximum tar yield in 823-873K and SX bituminite realized its highest tar yield in 873-923K. Overall, lignite produced lower tar yield than bituminous coal. The pyrolysis gas from lignite coals contained more CO and CO2 and less CH4, H2 and C2+C3 (C2H4, C2H6, C3H6, C3H8) components comparing to that from bituminous coal. TG-FTIR analysis of tars demonstrated that for different coals there are different amounts of typical chemical species. Using coal ash of CFB boiler, instead of quartz sand, as the fluidized particles decreased the yields of both tar and gas for all the tested coals. Besides, pyrolysis in a reaction atmosphere simulating the pyrolysis gas (instead of N2) resulted also in higher production of pyrolysis liquid.

  14. Progress in pressurized fluidized bed combustion (PFBC) filter cakes and filter cleaning

    SciTech Connect

    Smith, D.H.; Grimm, U.; Haddad, G.J.; VanOsdol, J.; Ferer, M.V.

    1996-12-31

    The Pressurized Fluidized Bed Combustion (PFBC) program of the US Department of Energy includes a Second Generation technology with a goal of 45% net efficiency and an Advanced Cycle technology with an efficiency greater than 50%. Both technologies require filtration, at temperatures in excess of 700 C, of fine particles of coal ash and spent and unreacted sorbent from the hot-gas stream. The authors have developed and tested physically realistic equations that allow real-time determination of filter-cake thicknesses from on-line measurements of tube-sheet pressure drops and gas and particle flow rates, and laboratory measurements of filter-cake porosities. The models also accommodate changes of cake-strengths and cleaning produced by changes in particle-size distributions before filtration (e.g., as produced by cyclone detuning). The degree of agglomeration in filter cakes strongly depends on chemical reactions, diffusion, and neck formation, which in turn depend on the operating temperature and frequency of filter-cleaning. When a dolomitic sorbent is used with a filter-vessel temperature of {approximately}700 C, capture of SO{sub 2} by sulfation of MgO (elutriated from the combustor) occurs in the filter cakes. Sulfation reactions produce bonding between particles and thus agglomeration. Agglomeration also can occur by sintering of MgSO{sub 4} or of CaSO{sub 4}; the latter compound also is elutriated from the combustor. However, the end-product produced by sulfation in the filter cakes of the Tidd PFBC demonstration plant was not MgSO{sub 4}, but Mg{sub 2}Ca(SO{sub 4}){sub 3}. The amounts of this compound and the rate at which it was produced also have been determined for the Tidd filter unit.

  15. Characterization of hydrodynamics and solids mixing in fluidized beds involving biomass

    NASA Astrophysics Data System (ADS)

    Fotovat, Farzam

    This thesis focuses on the characterization of hydrodynamics and mixing phenomena in fluidized beds containing mixtures of sand and irregular biomass particles. The first objective of this study is understanding the effect of the large biomass particles on the bubbling characteristics and gas distribution pattern of sand fluidized beds. The second objective is the characterization of mixing/segregation of biomass and sand particles under fluidization conditions. A variety of experimental techniques are employed to study the behavior of two constituting phases of a fluidized bed, i.e., dilute (bubble) and dense (emulsion) phases. Exploring the characteristic fluidization velocities of sand-biomass mixtures unveils that the onset of bubbling in these systems occurs at a higher gas velocity compared to that of the initial fluidization velocity (Uif). The initial bubbling velocity (Uib), the final fluidization velocity ( Uff), and the transition gas velocity from bubbling to turbulent regime (Uc) rise by increasing the fraction of biomass in the mixture. Statistical analysis of the pressure signal at top of the bed reveals that increasing the biomass load hinders the evolution of bubbles at a low gas velocity (U<0.6 m/s), while at high velocities, the bubbling trend of beds containing different fractions of biomass is comparable. The addition of biomass particles to a bed of sand leads to an increase in the mean voidage of the bed; however, the voidage of each phase remains unaffected. It is observed that large biomass particles trigger a break-up of the bubbles, which results in boosting bubbling frequency. The fraction of bubbles at the center of the bed increases with the load of biomass. At the wall region, however, it starts to decrease by adding 2% wt. biomass to pure sand and then increases with the further addition of biomass. The Radioactive Particle Tracking (RPT) technique is implemented in the second section of this work to study the motion and distribution

  16. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, 1 August 1981-31 January 1982

    SciTech Connect

    Cole, W. E.; DeSaro, R.; Joshi, C.

    1982-02-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  17. Neural network-based monitoring and control of fluidized bed. Quarterly progress report, July 1995--September 1995

    SciTech Connect

    Bodruzzaman, M.

    1995-09-27

    This report is to review the work done for the fluidized bed combustion (FBC) project in the past three months, and introduce a general research plan for the next six months. In the last two months, a literature review has been performed on most of the previous work done in the areas of chaotic system analysis, chaotic system identification, chaotic system control, neural network models for non-linear and chaotic systems, fluidized bed behavior analysis, and fluidized bed behavior modeling and control. A clear view has been developed on the status of the FBC technology and the main problems that need to be solved.

  18. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, 1 August 1982-31 January 1983

    SciTech Connect

    Cole, W.E.; DeSaro, R.; Joshi, C.

    1983-02-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  19. Study of the heat transfer mechanism from a submerged pulse combustor to a fluidized bed

    NASA Astrophysics Data System (ADS)

    Jeong, Hae-Won

    The objective of this study was to develop a better understanding of the heat transfer mechanism from the oscillating flow in a pulse combustor tail pipe to a fluidized bed. Heat transfer in the pipe and to the bed was studied both theoretically and experimentally. A quasi-steady theory was used to predict the internal heat transfer coefficients in pulsating flow. A packet renewal theory was used to predict the external heat transfer coefficients. A pipe fitted with an electrical heater and four acoustic drivers, which can be submerged in a fluidized bed, simulated the tail pipe of a pulse combustor. Local internal heat transfer rates in the pipe were measured using an enthalpy difference method. Local flow velocities were measured using a hot-film probe and radial temperatures by a thermocouple. The results of this study have shown that a resonant acoustic field increases the local heat transfer rates at the acoustic velocity anti-node and decreases those at the node. These enhancements seem to be caused by a steeper radial temperature gradient near the wall. The overall heat transfer rate is enhanced, when the ratio of acoustic to mean velocity is greater than 1, i.e., when flow reversal occurs. The degree of heat transfer rate enhancement increases as the resonant frequency increases, but decreases as Reynolds number increases. In very turbulent flow pulsations provide no enhancement. A quasi-steady model was developed, which accurately predicts the heat transfer coefficients, for the tail pipe in natural convection (outside fluidized bed) especially when the ratio of acoustic to mean velocity is greater than 3. However, the model somewhat under predicts the heat transfer coefficients for the tail pipe in forced convection (inside fluidized bed). Pulsations inside a submerged tail pipe cause relatively small increase of fluidized bed temperature for low Reynolds number flow, and do not affect the bed temperature measurably for high Reynolds numbers. The rate

  20. Advanced combustion zone retrofitting Lidkoeping BFB establishes a state-of-the-art design for waste firing

    SciTech Connect

    Tellgren, E.; Hagman, U.; Victoren, A.

    1995-12-31

    The oil crisis in 1973 gave an impetus to the development of the fluidized bed combustion technology for power and heat generation with local, often low quality, fuels. Kvaerner delivered the first Bubbling Fluidized Bed (BFB) for Municipal Solid Waste (MSW) firing in 1979 and the first waste fired Circulating Fluidized Bed (CFB) in 1984. Since this introduction Kvaerner has delivered 13 fluidized beds based on MSW out of a total of over 60 BFB and CFB delivers (in the range 5--165 MW{sub ht}). The ever more stringent demands on emissions performance, efficiency and availability have induced a continuous series of design enhancements culminating in the state-of-the-art BFB boilers at Lidkoeping BFB (in operation since 1985 on shredded MSW) was induced by new emission standards and need for increased output. The modified design was based on learning experience from Kvaerner Waste To Energy (WTE) BFB installations and an extensive R and D program. The design has fulfilled all expectations and established a third generation design for MSW fueled BFB-boilers. The green field installation at BCH Energy will commence operation in 1995. Design features include the Advanced Combustion Zone with an air swept fuel inlet spout, an asymmetrical overfire air (OFA) system installed in a double arch arrangement and directional bottom air nozzles. Also included are an integrated ash classifier, an improved back pass surface arrangement and a SNCR-system based on NH{sub 3}.