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Sample records for advanced circulating fluidized-bed

  1. Circulating fluidized bed tehnology in biomass combustion-performance, advances and experiences

    SciTech Connect

    Mutanen, K.I.

    1995-11-01

    Development of fluidized bed combustion (FBC) was started both in North America and in Europe in the 1960`s. In Europe and especially in Scandinavia the major driving force behind the development was the need to find new more efficient technologies for utilization of low-grade fuels like different biomasses and wastes. Both bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) technologies were under intensive R&D,D efforts and have now advanced to dominating role in industrial and district heating power plant markets in Europe. New advanced CFB designs are now entering the markets. In North America and especially in the US the driving force behind the FBC development was initially the need to utilize different types of coals in a more efficient and environmentally acceptable way. The present and future markets seem to be mainly in biomass and multifuel applications where there is benefit from high combustion efficiency, high fuel flexibility and low emissions such as in the pulp and paper industry. The choice between CFB technology and BFB technology is based on selected fuels, emission requirements, plant size and on technical and economic feasibility. Based on Scandinavian experience there is vast potential in the North American industry to retrofit existing oil fired, pulverized coal fired, chemical recovery or grate fired boilers with FBC systems or to build a new FBC based boiler plant. This paper will present the status of CFB technologies and will compare technical and economic feasibility of CFB technology to CFB technology to BFB and also to other combustion methods. Power plant projects that are using advanced CFB technology e.g. Ahlstrom Pyroflow Compact technology for biomass firing and co-firing of biomass with other fuels will also be introduced.

  2. Advanced atmospheric fluidized-bed combustion design: internally circulating AFBC. Final report

    SciTech Connect

    Keairns, D.L.; Altiner, H.K.; Hamm, J.R.; Ahmed, M.M.; Weeks, K.D.; Bachovchin, D.M.; Kececioglu, I.; Ulerich, N.H.; Yang, W.C.

    1983-01-01

    This report defines and characterizes an advanced, industrial, fluidized-bed combustion concept - the internally circulating AFBC - having superior performance and cost characteristics. The internally circulating AFBC incorporates four major innovative features (single fuel feed; jet-attrition-controlled sulfur removal; multiple air staging; and high-velocity, single vessel integral design using draft tube circulation) to achieve: high boiler thermal efficiency (approaching 90% through integral design, high combustion efficiency, and low sorbent consumption); fuel flexibility (single coal feed point, coal size up to nominal 2 in, flexible air distribution, capability of feeding and combusting gaseous and liquid fuels); high reliability (simplified fuel feed and solids handling); turndown flexibility (degree and ease of turndown achieved by integral segmented bed, staged air distribution); low sorbent requirements for high SO/sub 2/ control (Ca/S <2 for greater than 90% removal using jet-attrition-controlled sulfur removal); low NO/sub x/ emissions (0.1 lb/10/sup 6/ Btu through multiple stages of air injection and capability of maintaining high carbon content); compact design (single, shop-fabricated, rail-shippable units with capacity up to 150 x 10/sup 6/ Btu/hr for high-velocity operation); and low cost (simplified, integral function design with high efficiency). Westinghouse concludes that the internally circulating AFBC concept has great potential for industrial market acceptance because of its effective performance and high reliability at low steam generation costs. The concept merits further development to evolve its innovative features further and to determine its commercial design configuration and operating conditions.

  3. TECHNOLOGY OVERVIEW: CIRCULATING FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report summarizes the current technical status of circulating fluidized-bed combustion (CFBC). Companies that are involved in investigating this technology and/or developing commercial systems are discussed, along with system descriptions and available cost information. CFBC ...

  4. Atmospheric fluidized bed combustion advanced concept system

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  5. Heat transfer in circulating fluidized bed combustor

    SciTech Connect

    Bucak, O.; Dogan, O.M.; Uysal, B.Z.

    1999-07-01

    The importance of fluidized bed combustion in utilizing the energy of especially low quality coals is widely accepted. Among various fluidized bed combustion technologies, circulating fluidized beds are preferred as a result of the efforts to get higher combustion efficiencies. The aim of the present research was to investigate the applicability of this technology to Turkish lignites. To achieve this object a 6.5 m tall pilot circulating fluidized bed combustor with 155 mm diameter and all the auxiliary equipment were designed, constructed and tested using Seyitomer lignite of 0.9--2.38 mm in size. Heat transfer from the bed to the water cooling jackets was examined to recover the combustion energy. The inside heat transfer coefficient was determined to be around 121 W/m{sup 2} K for the suspension density of 20--55 kg/m{sup 3}. The agreement of the experimental findings with theoretical estimations was also checked. Furthermore, the thermal efficiency of the system for the heat recovered was found to be 63%.

  6. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  7. Recycle device for circulating fluidized bed boilers

    SciTech Connect

    Wang, Q.; Luo, Z.Y.; Li, X.T.; Cheng, F.; Ni, M.J.; Cen, K.

    1997-12-31

    Because the pressure at the outlet of a separator is lower than that at an inlet of a furnace, a recycle device is one of the most important components of circulating fluidized bed boilers for handling circulating ash. Although it has been extensively used in circulating fluidized bed boilers, its properties have not yet been well understood. Many experiments have been conducted for a kind of recycle device and the operational properties were obtained. The experimental results show that the structure of the recycle device and aeration conditions have a strong influence on the solid flow rate and operational stability of the recycle device. The authors will discuss the effect of the major parameters, such as opening and aeration air at different locations, on solids flow rate. The operational considerations will be given in this paper.

  8. Predictive models for circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1989-11-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. The purpose of these models is to help American industry, such as Combustion Engineering, design and scale-up CFB combustors that are capable of burning US Eastern high sulfur coals with low SO{sub x} and NO{sub x} emissions. In this report, presented as a technical paper, solids distributions and velocities were computed for a PYROFLOW circulating fluidized bed system. To illustrate the capability of the computer code an example of coal-pyrite separation is included, which was done earlier for a State of Illinois project. 24 refs., 20 figs., 2 tabs.

  9. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  10. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  11. Hydrodynamic aspects of a circulating fluidized bed with internals

    SciTech Connect

    Balasubramanian, N.; Srinivasakannan, C.

    1998-06-01

    An attempt is made to examine the influence of internals (baffles) in the riser of the circulating fluidized bed. Experiments are conducted in a circulating fluidized bed, having perforated plates with different free areas. It is noticed from the present work that a circulating fluidized bed having 45% free area gives uniform solids concentration and pressure drop along the length of the riser. In addition to the uniformity, the circulating fluidized bed with internals gives higher pressure drop (solids concentration) compared to a conventional circulating fluidized bed. For internals having 67.6% free area the pressure drop is higher at the lower portion of the riser compared to the upper portion, similar to a conventional circulating fluidized bed. For 30% free area plates the solids concentration varies axially within the stage and remains uniform from stage to stage.

  12. Analysis for radiative heat transfer in a circulating fluidized bed

    SciTech Connect

    Steward, F.R.; Couturier, M.F.; Poolpol, S.

    1995-12-31

    The radiative heat transfer from the particles within a circulating fluidized bed has been determined for a number of different assumptions. Based on temperature profiles measured in an operating circulating fluidized bed burning coal, a procedure for predicting the radiative transfer from the solid particles to a cold wall is recommended. The radiative transfer from the solid particles to a cold wall makes up approximately 50% of the total heat transfer to the wall in a circulating fluidized bed combustor.

  13. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  14. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  15. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  16. Predictive models of circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  17. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  18. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  19. Atmospheric fluidized bed combustion advanced concept system. Final report

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  20. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  1. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  2. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  3. Characteristics of oily sludge combustion in circulating fluidized beds.

    PubMed

    Zhou, Lingsheng; Jiang, Xiumin; Liu, Jianguo

    2009-10-15

    Incineration of oily sludge in circulating fluidized beds may be an effective way for its management in some cases. The objective of the present paper is to investigate combustion characteristics of oily sludge, which would be helpful and useful for the design and simulation of a circulating fluidized bed. Firstly, the pyrolysis and combustion of oily sludge were studied through some thermal analyses, which included the thermogravimetric (TG) analysis and the differential thermal analytical (DTA) analysis. It was found that the combustion of oily sludge might be the combustion of its pyrolysis products. Secondly, an experiment for measuring of main components of the volatile from oily sludge pyrolysis was carried out. Some mathematic correlations about the compositions of volatile from oily sludge devolatilization were achieved from the experimental results. Finally, the combustion characteristics of oily sludge was studied in a lab-scale circulating fluidized bed, which could obtain some information about the location of release and combustion of the volatiles. PMID:19482424

  4. Methods of forming a fluidized bed of circulating particles

    SciTech Connect

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  5. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  6. Combustion model for staged circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Fang, Jianhua; Lu, Qinggang; Wang, Bo; Pan, Zhonggang; Wang, Dasan

    1997-03-01

    A mathematical model for atmospheric staged circulating fluidized bed combustion, which takes fluid dynamics, combustion, heat transfer, pollutants formation and retention, into account was developed in the Institute of Engineering Thermophysics (IET) recently. The model of gas solid flow at the bottom of the combustor was treated by the two-phase theory of fluidized bed and in the upper region as a core-annulus flow structure. The chemical species CO, CO2, H2, H2O, CH4, O2 and N2 were considered in the reaction process. The mathematical model consisted of sub-models of fluid namics, coal heterogeneous and gas homogeneous chemical reactions, heat transfer, particle fragmentation and attrition, mass and energy balance etc. The developed code was applied to simulate an operating staged circulating fluidized bed combustion boiler of early design and the results were in good agreement with the operating data. The main submodels and simulation results are given in this paper.

  7. Advanced modeling of nitrogen oxide emissions in circulating fluidized bed combustors: Parametric study of coal combustion and nitrogen compound chemistries

    SciTech Connect

    Kilpinen, P.; Kallio, S.; Hupa, M.

    1999-07-01

    This paper describes work-in-progress aimed at developing an emission model for circulating fluidized bed combustors using detailed homogeneous and heterogeneous chemical kinetics. The main emphasis is on nitrogen oxides (NO{sub x}, N{sub 2}O) but also unburned gases (CO, C{sub x}H{sub y}) and sulfur dioxide (SO{sub 2}) will be investigated in the long run. The hydrodynamics is described by a 1.5-dimensional model where the riser is divided into three regions: a dense bubbling bed at the bottom, a vigorously mixed splash zone, and a transport zone. The two latter zones are horizontally split into a core region and an annular region. The solids circulation rate is calculated from the known solids inventory and the pressure and mass balances over the entire circulation loop. The solids are divided into classes according to size and type or particle. The model assumes instantaneous fuel devolatilization at the bottom and an even distribution of volatiles in the suspension phase of the dense bed. For addition of secondary air, a complete penetration and an instantaneous mixing with the combustor gases in the core region is assumed. The temperature distribution is assumed to be known, and no energy balance is solved. A comprehensive kinetic scheme of about 300 elementary gas-phase reactions is used to describe the homogeneous oxidation of the volatiles including both hydrocarbon and volatile-nitrogen components (NH{sub 3}, HCN). Heterogeneous char combustion to CO and CO{sub 2}, and char-nitrogen conversion to NO, N{sub 2}O, and N{sub 2} are described by a single particle model that includes 15 reaction steps given in the form of 6 net reaction paths. In the paper, the model is briefly described. A special emphasis is put on the evaluation of chemistry submodels. Modeling results on nitrogen oxides' formation are compared with measured concentration profiles in a 12 MW CFBC riser from literature. The importance of accurate chemistry description on predictions is

  8. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    SciTech Connect

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  9. Pulverized coal vs. circulating fluidized bed; An economic comparison

    SciTech Connect

    John, R.F. )

    1989-01-01

    As the power industry looks to the 1990s for expanded steam generation capacity, boiler owners will continue on their long-standing assignment to evaluate and select the best, lowest cost alternative to meet their energy needs. For coal-fired plants, this evaluation process includes pulverized coal-fired boilers (PC) and circulating fluidized bed boilers (CFB). The cost difference between these products is site specific and depends on several variables, including: boiler size, pressure, and temperature; operating variables, such as the costs for fuel, auxiliary power, SO{sub 2} reagent, and ash disposal; capital cost; and financial variables, such as evaluation period and interest rate. This paper provides a technical and economic comparison between a pulverized coal-fired boiler and circulating fluidized bed boiler.

  10. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  11. Technical advances and new opportunities for fluidized bed combustion

    SciTech Connect

    Alliston, M.G.; Kokko, A.; Martin, B.G.; Olofsson, J.

    1997-12-31

    This paper outlines opportunities for new circulating fluidized bed (CFB) boilers, technical considerations in selecting a fluidized bed boiler, and CFB boiler configuration types and sizes. New opportunities for CFBs include fuel opportunities from coke, mine mouth coals, and waste products, and boiler application opportunities in industrial cogeneration, repowering, and developing nations. Technical considerations discussed for boiler selection are fuel flexibility and environmental aspects. Three boiler configurations are briefly described: (1) water-cooled cyclone with water-cooled loopseal, (2) integral cylindrical cyclone and loopseal, and (3) Cylindrical multi-inlet cyclone. CFB scale-up is also briefly discussed. 3 refs., 3 figs.

  12. Multiple model identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, Rupen; Famouri, P.; Woerner, B.D.; Turton, R.; •Ludlow, J.C.; Shadle, L.J.; Boyle, E.J.

    2008-05-13

    Solids circulation rate is an important parameter that is essential to the control and improved performance of a circulating fluidized bed system. The present work focuses on the identification of a cold flow circulating fluidized bed using a multiple model identification technique that considers the given set-up as a nonlinear dynamic system and predicts the solids circulation rate as a function of riser aeration, move air flow rate, and total riser pressure drop. The predictor model obtained from this technique is trained on glass beads data sets in which riser aeration and move air flow are varied randomly one at a time. The global linear state space model obtained from the N4SID algorithm is trained on the same data set and the prediction results of solids circulation rate from both these algorithms are tested against data obtained at operating conditions different from the training data. The comparison between the two methods shows that the prediction results obtained from the multiple model technique are better than those obtained from the global linear model. The number of local models is increased from two to five and two third order state space models are sufficient for the present sets of data.

  13. Wall-to-suspension heat transfer in circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1995-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. Experimental investigations of circulating fluidized beds of low dimensionless pressure gradients with different solid particles like bronze, glass and polystyrene at ambient temperatures showed no influence of the conductivity and the heat capacity of the solids on the heat transfer coefficient. Consequently the heat transfer coefficient in the form of the dimensionless Nusselt number can be described by the dimensionless numbers which characterize the gas-solid-flow near the wall. These numbers are the Archimedes number and the pressure drop-number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. With the aid of a model of segregated vertical gas-solid flow, the flow pattern in the wall region can be calculated and thus the wall heat transfer which depends only on heat conduction in the gas and on the convective heat transfer by the gas. With elevated suspension temperatures, radiation contributes additionally to the heat transfer. When the solids concentration is low, the effect of the radiation on the heat transfer is high. Increasing solids concentration results in a decrease of the radiation effect due to the wall being shielded from the radiation of the hot particles in the core region by the cold solids clusters moving down the wall. A simple correlation is presented for calculating the wall-to-suspension heat transfer in circulating fluidized beds.

  14. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  15. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988

    SciTech Connect

    Not Available

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  16. Pressurized circulating fluidized-bed combustion for power generation

    SciTech Connect

    Weimer, R.F.

    1995-08-01

    Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

  17. Advanced control strategies for fluidized bed dryers

    SciTech Connect

    Siettos, C.I.; Kiranoudis, C.T.; Bafas, G.V.

    1999-11-01

    Generating the best possible control strategy comprises a necessity for industrial processes, by virtue of product quality, cost reduction and design simplicity. Three different control approaches, namely an Input-Output linearizing, a fuzzy logic and a PID controller, are evaluated for the control of a fluidized bed dryer, a typical non-linear drying process of wide applicability. Based on several closed loop characteristics such as settling times, maximum overshoots and dynamic performance criteria such as IAE, ISE and ITAE, it is shown that the Input-Output linearizing and the fuzzy logic controller exhibit a better performance compared to the PID controller tuned optimally with respect to IAE, for a wide range of disturbances; yet, the relevant advantage of the fuzzy logic over the conventional nonlinear controller issues upon its design simplicity. Typical load rejection and set-point tracking examples are given to illustrate the effectiveness of the proposed approach.

  18. Two-dimensional model for circulating fluidized-bed reactors

    SciTech Connect

    Schoenfelder, H.; Kruse, M.; Werther, J.

    1996-07-01

    Circulating fluidized bed reactors are widely used for the combustion of coal in power stations as well as for the cracking of heavy oil in the petroleum industry. A two-dimensional reactor model for circulating fluidized beds (CFB) was studied based on the assumption that at every location within the riser, a descending dense phase and a rising lean phase coexist. Fluid mechanical variables may be calculated from one measured radial solids flux profile (upward and downward). The internal mass-transfer behavior is described on the basis of tracer gas experiments. The CFB reactor model was tested against data from ozone decomposition experiments in a CFB cold flow model (15.6-m height, 0.4-m ID) operated in the ranges 2.5--4.5 m/s and 9--45 kg/(m{sup 2}{center_dot}s) of superficial gas velocity and solids mass flux, respectively. Based on effective reaction rate constants determined from the ozone exit concentration, the model was used to predict the spatial reactant distribution within the reactor. Model predictions agreed well with measurements.

  19. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  20. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  1. Integrated drying and incineration of wet sewage sludge in combined bubbling and circulating fluidized bed units.

    PubMed

    Li, Shiyuan; Li, Yunyu; Lu, Qinggang; Zhu, Jianguo; Yao, Yao; Bao, Shaolin

    2014-12-01

    An original integrated drying and incineration technique is proposed to dispose of sewage sludge with moisture content of about 80% in a circulating fluidized bed. This system combines a bubbling fluidized bed dryer with a circulating fluidized bed incinerator. After drying, sewage sludge with moisture less than 20% is transported directly and continuously from the fluidized bed dryer into a circulating fluidized bed incinerator. Pilot plant results showed that integrated drying and incineration is feasible in a unique single system. A 100 t/d Sewage Sludge Incineration Demonstration Project was constructed at the Qige sewage treatment plant in Hangzhou City in China. The operational performance showed that the main operation results conformed to the design values, from which it can be concluded that the scale-up of this technique is deemed both feasible and successful. PMID:25263217

  2. Nucla circulating atmospheric fluidized bed demonstration project. Final report

    SciTech Connect

    Not Available

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  3. Detachment of multi species biofilm in circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Nakhla, George; Zhu, Jingxu

    2005-11-20

    In this study, the detachment rates of various microbial species from the aerobic and anoxic biofilms in a circulating fluidized bed bioreactor (CFBB) with two entirely separate aerobic and anoxic beds were investigated. Overall detachment rate coefficients for biomass, determined on the basis of volatile suspended solids (VSS), glucose and protein as well as for specific microbial groups, i.e., for nitrifiers, denitrifiers, and phosphorous accumulating organisms (PAOs), were established. Biomass detachment rates were found to increase with biomass attachment on carrier media in both beds. The detachment rate coefficients based on VSS were significantly affected by shear stress, whereas for protein, glucose and specific microbial groups, no significant effect of shear stress was observed. High detachment rates were observed for the more porous biofilm structure. The presence of nitrifiers in the anoxic biofilm and denitrifiers in the aerobic biofilm was established by the specific activity measurements. Detachment rates of PAOs in aerobic and anoxic biofilms were evaluated. PMID:16028296

  4. Internal circulating fluidized bed incineration system and design algorithm.

    PubMed

    Tian, W D; Wei, X L; Li, J; Sheng, H Z

    2001-04-01

    The internal circulating fluidized bed (ICFB) system is characterized with fast combustion, low emission, uniformity of bed temperature and controllability of combustion process. It is a kind of novel clean combustion system, especially for the low-grade fuels, such as municipal solid waste (MSW). The experimental systems of ICFB with and without combustion were designed and set up in this paper. A series of experiments were carried out for further understanding combustion process and characteristics of several design parameters for MSW. Based on the results, a design routine for the ICFB system was suggested for the calculation of energy balance, airflow rate, heat transfer rate, and geometry arrangement. A test system with ICFB combustor has been set up and the test results show that the design of the ICFB system is successful. PMID:11590739

  5. Erosivity of particles in circulating fluidized bed combustors

    SciTech Connect

    Levy, A.V.; Wang, B.Q.; Geng, G.Q. ); Mack, W. )

    1989-01-01

    The metal wastage of superheater tubes in the convection pass region of circulating fluidized bed combustors (CFBC) is a current problem. An investigation was carried out to determine what kinds of metal loss rates and mechanisms occurred when the various types of particles in CFBC's were used as the erodent in a laboratory blast nozzle tester. The laboratory tests were compared to in-service exposures. A loss mechanism was established that was based on metal losses and the observed microstructures of E-C surfaces. It was additionally determined that more angular and larger size particles have a greater level of erosivity and that the particles must be strong enough not to shatter upon impact in order to be erosive. Favorable comparisons between laboratory and in-service loss mechanisms are reported.

  6. Impact of the Circulating Fluidized Bed Riser on the Performance of a Loopseal Nonmechanical Valve

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.; Mei, J.S.

    2007-03-14

    Most advanced coal-fuel power systems require the transfer and control of solids between two or more vessels. In many instances, the key to a successful process operation is how well the solids transfer and control system has been designed. This is particularly true in a transport gasifier and circulating fluidized bed (CFB) combustors, which are dependent upon the rapid and reliable circulation of solids to maintain a constant solids concentration in the CFB. Proper design and operation of solids returning systems are essential to the performance and operation of CFB combustion systems. An experimental investigation was conducted at the National Energy Technology Laboratory (NETL) of the U.S. Department of Energy (DOE) to study the flow and control of a light material (cork), which has a particle density of 189 kg/m3 and a mean diameter of 812 ím, through a nonmechanical valve, or loopseal, in a 0.3 m diameter CFB cold model. Fluidizing this material in ambient air approximates the same gas:solids density ratio as coal and coal char in a pressurized gasifier. The loopseal is composed of the lower section of the standpipe, an upward-flowing fluidized-bed section, and a downwardly angled overflow tube which is connected to the desired return point at the bottom of the riser. In the nonmechanical valve, both the standpipe and the fluidized-bed up-flow section of the loopseal were aerated and fluidized with air, respectively. The objective of this study was to investigate the effects of standpipe aeration, loopseal aeration, solids inventory, and superficial gas velocity through the riser on the flow rate of circulating solids. A correlation that predicts the solids flow rate as a function of these variables was developed. Comparison of the correlation with the experimental data is discussed. Pressure drop across the fluidized-bed up-flow section of the loopseal was found to increase slightly with the solid flow rates.

  7. Design and Application of Novel Horizontal Circulating Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Lit, Q. H.; Zhang, Y. G.; Meng, A. H.

    The vertical circulating fluidized bed (CFB) boiler has been found wide application in power generation and tends to be enlarged in capacity. Because CFB is one of environment friendly and high efficiency combustion technologies, the CFB boiler has also been expected to be used in the industrial area, such as textile mill, region heating, brewery, seed drying and so on. However, the necessary height of furnace is hard to be implemented for CFB with especially small capacity. Thereby, a novel horizontal circulating fluidized bed boiler has been proposed and developed. The horizontal CFB is composed of primary combustion chamber, secondary combustion chamber, burnout chamber, cyclone, loop seal, heat recovery area. The primary combustion chamber is a riser like as that in vertical CFB, and the secondary combustion chamber is a downward passage that is a natural extension of the primary riser, which can reduce the overall height of the boiler. In some extent, the burnout chamber is also the extension of primary riser. The capacity of horizontal CFB is about 4.2-24.5MWth (6-35t/h) steam output or equivalent hot water supply. The hot water boiler of 7MWth and steam boilers of 4.2MWth (6t/h) and 10.5MWth (15t/h) are all designed and working well now. The three units of hot water horizontal CFB boiler were erected in the Neimenggu Autonomous Region, Huhehaote city for region heating. The three units of steam horizontal CFB has been installed in Yunnan, Jiang Xi and Guangdong provinces, respectively. The basic principle for horizontal CFB and experiences for designing and operating are presented in this paper. Some discussions are also given to demonstrate the promising future of horizontal CFB.

  8. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2006-07-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2006 through June 30, 2006. Substantial progress was made on the development and application of software for the effective operation and safe control of the Circulating Fluidized-Bed (CFB) Combustor, as well as for the display and logging of acquired data and operating parameters.

  9. Pneumatic jet-control valve for dual circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Jiang, Haibo; Dong, Pengfei; Zhu, Zhiping; Wang, Kun; Zhang, Yukui; Lu, Qinggang

    2015-11-01

    With the rapid development of circulating fluidized bed (CFB) technology in different fields, the disadvantages of conventional non-mechanical valves are becoming more apparent, and they are not suitable to be used in complex CFB systems. In this paper, a novel non-mechanical valve named the jet-control valve is presented which can avoid the fluidization of solid particles. The feasibility and performance characteristics of the new valve are investigated with a cold-model dual CFB. The results show that compared with the conventional non-mechanical valve, the jet-control valve can transfer solid particles steadily over a larger range, prevent artesian flow, and improve the leakage characteristics. The effects of the operating parameters and structural parameters on the minimum aeration velocity, solid flow rate, and maximum solid flow rate are studied. A two-valve model is proposed to explain the transport capacity of the valve for one jet pipe. A semi-theoretical expression is obtained based on the experimental data with a maximum deviation of 30% providing useful guide for scaling-up the design.

  10. Computer modeling of a CFB (circulating fluidized bed) gasifier

    SciTech Connect

    Gidaspow, D.; Ding, J.

    1990-06-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. This report presents an extension of our cold flow modeling of a CFB given in our first quarterly report of this project and published in Numerical Methods for Multiphase Flows'' edited by I. Celik, D. Hughes, C. T. Crowe and D. Lankford, FED-Vol.91, American Society of Mechanical Engineering, pp47--56 (1990). The title of the paper is Multiphase Navier-Stokes Equation Solver'' by D. Gidaspow, J. Ding and U.K. Jayaswal. To the two dimensional code described in the above paper we added the energy equations and the conservation of species equations to describe a synthesis gas from char producer. Under the simulation conditions the injected oxygen reacted near the inlet. The solid-gas mixing was sufficiently rapid that no undesirable hot spots were produced. This simulation illustrates the code's capability to model CFB reactors. 15 refs., 20 figs.

  11. Heavy metal characterization of circulating fluidized bed derived biomass ash.

    PubMed

    Li, Lianming; Yu, Chunjiang; Bai, Jisong; Wang, Qinhui; Luo, Zhongyang

    2012-09-30

    Although the direct combustion of biomass for energy that applies circulating fluidized bed (CFB) technology is steadily expanding worldwide, only few studies have conducted an environmental assessment of biomass ash thus far. Therefore, this study aims to integrate information on the environmental effects of biomass ash. We investigated the concentration of heavy metal in biomass ash samples (bottom ash, cyclone ash, and filter ash) derived from a CFB boiler that combusted agricultural and forest residues at a biomass power plant (2×12 MW) in China. Ash samples were gathered for the digestion and leaching test. The heavy metal content in the solution and the leachate was studied via an inductively coupled plasma-mass spectrometer and a Malvern Mastersizer 2000 mercury analyzer. Measurements for the chemical composition, particle size distribution, and the surface morphology were carried out. Most of the metals in cyclone ash particles were enriched, whereas Ti and Hg were enriched in filter ash. Residence time contributed most to heavy metal enrichment. Under HJ/T 300 conditions, the heavy metals showed serious leaching characteristics. Under EN 12457-2 conditions, leaching behavior was hardly detected. PMID:22840499

  12. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  13. Influence of wall roughness on the hydrodynamics in a circulating fluidized bed

    SciTech Connect

    Zhou, J.; Grace, J.R.; Brereton, C.H.M.; Lim, C.J.

    1996-04-01

    Many efforts have been made to explore the particle and gas behavior in circulating fluidized beds during the last decade. Glicksman et al. (1991) reported that protrusions as small as one particle diameter may cause a change in the voidage of a circulating fluidized bed. Since the walls of CFB combustors and other commercial CFB reactors can be quite rough, with roughness elements sometimes several times the mean particle diameter, the roughness could have a significant influence on the hydrodynamics, affecting mixing, gas-solid contacting, and heat and mass transfer in circulating fluidized-bed processes. It is therefore important to explore the influence of wall roughness on riser hydrodynamics. No other previous work has been reported on this topic. Here, the influence of wall roughness on CFB hydrodynamics is identified by comparing the experimental results from a riser with rough walls with those from the same riser having smooth surfaces.

  14. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. PMID:18505001

  15. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler

    SciTech Connect

    Changfu You; Xuchang Xu

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from underground coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. 17 refs., 3 figs., 1 tab.

  16. Refractory experience in circulating fluidized bed combustors, Task 7. Final report

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  17. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2004-10-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  18. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-01-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2004 through December 31, 2004. The following tasks have been completed. First, the renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have proceeded well. Second, the detailed design of supporting and hanging structures for the CFBC was completed. Third, the laboratory-scale simulated fluidized-bed facility was modified after completing a series of pretests. The two problems identified during the pretest were solved. Fourth, the carbonization of chicken waste and coal was investigated in a tube furnace and a Thermogravimetric Analyzer (TGA). The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  19. [Radiation transformation mechanism in a photocatalytic reactor of three-phase internal circulating fluidized bed].

    PubMed

    You, Hong; Luo, Wei-nan; Yao, Jie; Chen, Ping; Cai, Wei-min

    2005-01-01

    A novel three-phase internal circulating fluidized bed photocatalytic reactor was established and the radiation transformation in which was investigated. The experimental results indicate that with the interaction of gas and solid (gas flux > 0.3m3/h), the radiation transformation in the reactor along radial direction conforms to a definite exponential function, which agrees to formula Rose about the rules of light intensity distribution through evenly suspended particles. The value of radiation energy is affected by the initial light intensity, the concentration of photocatalyst and the thickness of liquid layer. The aerated gas amount only influence the state of the fluidized bed and has little effect on the distribution of light intensity along radical direction. Photocatalytic degradation of Rhodamine B indicate that the efficiency of three-phase internal circulating fluidized bed is much higher than slurry bed. The optimal catalyst concentration of this system is 10 - 12g/L. PMID:15859420

  20. [Structure and fluidization of an internally circulating fluidized bed for FGD process].

    PubMed

    Yang, Liuchun; Yang, Wenqi; Tong, Zhiquan

    2003-09-01

    A new internally circulating fluidized bed for FGD process was developed, and different types of top and bottom structures were employed in the experiment to find out the best fluidized bed structure. Fluidizing status, the axial distribution of solid hold-up and the fluid mechanics under cold conditions were investigated. The results indicate that the unit can realize internally circulating of a large number of solid particles which presents an core-annulus structure when the velocity of fluidizing gas was at the range of 2.5 to 5 m/s, and that the solid density in the bed is higher than that in traditional equal diameter fluidized bed, which provide the equipment with potential for application in FGD process. PMID:14719258

  1. Fine-grid simulations of gas-solids flow in a circulating fluidized bed

    SciTech Connect

    Benyahia, S.

    2012-01-01

    This research note demonstrates that more accurate predictions of a two-fluid model for the riser section of a circulating fluidized bed are obtained as the grid size is equally refined along all the directions of the gas-particle flow. However, two-fluid simulations of large-scale fluidized beds with such a fine mesh are currently computationally prohibitive. Alternatively,subgrid models can significantly reduce the simulation time of multiphase flow by using coarse mesh, whereas maintaining a high level of accuracy.

  2. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  3. PARTICLE FLOW, MIXING, AND CHEMICAL REACTION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A mixing model has been developed to simulate the particle residence time distribution (RTD) in a circulating fluidized bed absorber (CFBA). Also, a gas/solid reaction model for sulfur dioxide (SO2) removal by lime has been developed. For the reaction model that considers RTD dis...

  4. A MODEL FOR FINE PARTICLE AGGLOMERATION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A model for fine particle agglomeration in circulating fluidized bed absorbers (CFBAS) has been developed. It can model the influence of different factors on agglomeration, such as the geometry of CFBAs, superficial gas velocity, initial particle size distribution, and type of ag...

  5. Improvement of continuous solid circulation rate measurement in a cold flow circulating fluidized bed

    SciTech Connect

    Ludlow, J.C.; Monazam, E.R.; Shadle, L.J.

    2008-03-10

    A method is described to independently estimate the solids velocity and voidage in the moving bed portion of the NETL circulating fluidized bed (CFB). These quantities are used by a device that continuously measures the solids circulation rate. The device is based on the use of a rotating Spiral vane installed in the standpipe of a circulating fluid bed (CFB). Correlations were developed from transient experiments and steady state mass balance data to correct the solids velocity and solids fraction in the standpipe as a function of standpipe aeration rate. A set of statisticallydesigned experiments was used to establish the need for these corrections and to verify the accuracy of solid circulation rate measurements after correction. The differences between the original and corrected measurements were quantitatively compared.

  6. Hydrodynamics Studies in a Liquid Solid Circulating Fluidized Bed of Varying Liquid Viscosity

    NASA Astrophysics Data System (ADS)

    Nirmala, G. S.; Muruganandam, L.

    2013-09-01

    To design an industrial liquid solid circulating fluidized bed system properly, it is important that the hydrodynamics be studied first. So far investigations have been carried out in a liquid solid circulating fluidized bed (LSCFB) with tap water as the liquid phase. There is still limited understanding on how particles are circulated in LSCFB with viscous fluids. The aim of our work was to characterize the hydrodynamics in a LSCFB with varying viscosity. Experiments were conducted in a fluidized bed riser of 0.1 m diameter by 2.4 m height with different viscous liquids, to study its effects of operating parameters namely; primary velocity, secondary velocity, total velocity, on the hydrodynamics characteristics of the LSCFB in terms of solid holdup, solid circulation rate and particle velocity. Experiments were conducted using water and glycerol at different concentration. The solid particle resin of 0.5 mm diameter was used for the experiment. The results indicate that the solid hold up in the riser is axially uniform for viscous liquids and increases with increase in auxiliary velocity. The average solid holdup found to decrease with increase in total velocity and increases with increase in liquid viscosity as the critical transitional velocity decreases with the increase in viscosity. The solid circulation rate is found to increase with increase in total velocity and auxiliary velocity, and also increases with increasing viscosity.

  7. Technology evaluation for a waste-fuel-based circulating fluidized-bed project

    SciTech Connect

    Kavidass, S.

    1994-12-31

    A comparative technology evaluation is made of competing technologies - pulverized coal (PC), stoker-fired and circulating fluidized-bed boilers - for firing high-ash waste coal. Operating experience from Ukraine and India indicates that PC-fired boilers burning high-ash waste coal can be repowered with circulating fluidized-bed (CFB) technology. This has been necessary due to poor boiler availability, equipment deterioration, ash content variation in the fuel, and increasingly stringent emissions regulations. Due to these considerations, CFB technology was selected for Ebensburg Power Company`s high-ash waste coal project. The 55 MW B&W CFB boiler at Ebensburg Power, Pennsylvania, USA has successfully fired high-ash waste coal since May 1991. Operating experience of the Ebensburg CFB boiler, including availability, maintenance, and emissions is discussed.

  8. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; Songgeng Li

    2006-04-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2006 through March 31, 2006. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility were completed. The riser, primary cyclone and secondary cyclone of Circulating Fluidized Bed (CFB) Combustor have been erected. Second, the Mercury Control Workshop and the Grand Opening of Institute for Combustion Science and Environmental Technology (ICSET) were successfully held on February 22 and 23, 2006, respectively. Third, effects of hydrogen chlorine (HCl) and sulfur dioxide (SO{sub 2}) on mercury oxidation were studied in a drop tube reactor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  9. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  10. Research of integral parameters for furnaces of a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Gil, Andrey V.; Gil, Alexandra Y.

    2015-01-01

    Modern society poses several energy problems. Improving the efficiency and reliability of power equipment and reduce the impact on the environment. The paper presents the promising technology of superheated steam using different coals. The model of the furnace with a circulating fluidized bed and numerical simulation results of gas dynamic processes using application FIRE 3D. The analysis of aerodynamics and the distribution of the dispersed phase adjustment of the furnace.

  11. Analysis of gas/particles flow in the riser of a circulating fluidized bed

    SciTech Connect

    Arastoopour, H.; Benyahia, S.

    1999-07-01

    Computational fluid dynamics (CFD) packages (CFX and Fluent) governing equations were modified using kinetic theory for cohesive and non-cohesive particles of different sizes, and used to simulate 2-dimensional and 3-dimensional transient gas/particle flow behavior using FCC particles in the riser section of a circulating fluidized bed. The calculated solid flux velocity and pressure drop agreed reasonably well with the experimental data obtained using laser doppler anemometer and large-scale experiments.

  12. Influence factors on the flue gas desulfurization in the circulating fluidized bed reactor

    SciTech Connect

    Gao, J.; Tang, D.; Liu, H.; Suzuki, Yoshizo; Kito, Nobo

    1997-12-31

    This paper describes a dry SO{sub 2} removal method -- the absorbent (Ca(OH){sub 2}) was injected into the Circulating Fluidized Bed (CFB) reactor at the coolside of the duct to abate SO{sub 2} in the flue gas -- with the potential to significantly enhance desulfurization performance over that of existing dry/semi-dry Flue Gas Desulfurization (FGD) technology such as Spray Drying. A patent for coolside Flue Gas Desulfurization in the Circulating Fluidized Bed reactor (CFB-FGD) was approved by the China Patent Bureau in September of 1995 and the additional laboratory experiment was carried out in an electrically heated bench scale quartz circulating fluidized bed reactor of 2350mm in height and 23mm in diameter in January, 1996. The influences of steam, ratio of calcium and sulfur, reactor temperature, and absorbent utilization efficiency were invested. The results show that: (1) Water steam plays a key role in the reaction of Ca(OH){sub 2} and SO{sub 2} in the CFB reactor; (2) There is a positive effect of Ca/S on SO{sub 2} removal efficiency; (3) The temperature is an another key factor for SO{sub 2} removal efficiency for the CFB-FGD process; (4) The absorbent can be enhanced in the CFB reactor; (5) The CFB reactor is better than the dry/semi-dry FDG technology. SO{sub 2} removal efficiency can be as high as 84.8%.

  13. Generation and reduction of nitrogen oxides in firing different kinds of fuel in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Munts, V. A.; Munts, Yu. G.; Baskakov, A. P.; Proshin, A. S.

    2013-11-01

    The processes through which nitrogen oxides are generated and reduced in the course of firing different kinds of fuel in a circulating fluidized bed are addressed. All experimental studies were carried by the authors on their own laboratory installations. To construct a model simulating the generation of nitrogen oxides, the fuel combustion process in a fluidized bed was subdivided into two stages: combustion of volatiles and combustion of coke residue. The processes through which nitrogen oxides are generated and reduced under the conditions of firing fuel with shortage of oxygen (which is one of efficient methods for reducing nitrogen oxide emissions in firing fuel in a fluidized bed) are considered.

  14. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-01-01

    The purpose of this report is to summarize the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' in this quarter (September-December of 2003). The main tasks in this quarter consisted of the following four parts. First, all documents for managing this project have been prepared and sent to the Office of Project Management at the US Department of Energy's (DOE's) National Energy Technology Laboratory (NETL). Second, plans for the renovation of space for a new combustion laboratory for the CFBC system has progressed smoothly. Third, considerable progress in the design of the CFBC system has been made. Finally, a lab-scale simulated fluidized-bed combustion facility has been set up in order to make some fundamental investigations of the co-firing of coal with waste materials in the next quarter. Proposed work for the next quarter has been outlined in this report.

  15. Colorado-Ute Nucla Station Circulating-Fluidized-Bed (CFB) demonstration

    SciTech Connect

    Not Available

    1991-09-01

    An integral part of the atmospheric fluidized-bed combustion (AFBC) development program at EPRI has been support for the demonstration of AFBC technology on a utility scale, including the Colorado-Ute Nucla 110-MW circulating-fluidized-bed (CFB) demonstration plant. The objective of this demonstration was to bridge the gap between industrial and utility CFB applications and to determine the operability and performance potential of CFB technology, Test Program Preparation, volume 1 of this report, describes the activities and resources required to successfully develop a detailed test program and presents the results of this preparation phase. Test Program Results, volume 2 of this report, will present the results of the test program and provide an assessment of CFB technology. 1 ref., 64 figs., 28 tabs.

  16. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-04-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  17. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-07-30

    This purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2005 through June 30, 2005. The following tasks have been completed. First, the new Combustion Laboratory was occupied on June 15, 2005, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final painting stage. Second, the fabrication and manufacturing contract for the CFBC Facility was awarded to Sterling Boiler & Mechanical, Inc. of Evansville, Indiana. Sterling is manufacturing the assembly and component parts of the CFBC system. The erection of the CFBC system is expected to start September 1, 2005. Third, mercury emissions from the cofiring of coal and chicken waste was studied experimentally in the laboratory-scale simulated fluidized-bed combustion facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described.

  18. Cleaning and Heat Transfer in Heat Exchanger with Circulating Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Kang, Ho Keun; Ahn, Soo Whan; Choi, Jong Woong; Lee, Byung Chang

    2010-06-01

    Fluidized bed type heat exchangers are known to increase the heat transfer and prevent the fouling. For proper design of circulating fluidized bed heat exchanger it is important to know the effect of design and operating parameters on the bed to the wall heat transfer coefficient. The present experimental and numerical study was conducted to investigate the effects of circulating solid particles on the characteristics of fluid flow, heat transfer and cleaning effect in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which a variety of solid particles such as glass (3 mmF), aluminum (2˜3 mmF), steel (2˜2.5 mmF), copper (2.5 mmF) and sand (2˜4 mmF) were used in the fluidized bed with a smooth tube. Seven different solid particles have the same volume, and the effects of various parameters such as water flow rates, particle diameter, materials and geometry were investigated. The present experimental and numerical results showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass. This behaviour might be attributed to the parameters such as surface roughness or particle heat capacity. Fouling examination using 25,500 ppm of ferric oxide (Fe2O3) revealed that the tube inside wall is cleaned by a mild and continuous scouring action of fluidized solid particles. The fluidized solid particles not only keep the surface clean, but they also break up the boundary layer improving the heat transfer coefficient even at low fluid velocities.

  19. Abatement of N{sub 2}O emissions from circulating fluidized bed combustion through afterburning

    SciTech Connect

    Gustavsson, L.; Leckner, B.

    1995-04-01

    A method for the abatement of N{sub 2}O emission from fluidized bed combustion has been investigated. The method consists of burning a secondary fuel after the normal circulating fluidized bed combustor. Liquefied petroleum gas (LPG), fuel oil, pulverized coal, and wood, as well as sawdust, were used as the secondary fuel. Experiments showed that the N{sub 2}O emission can be reduced by 90% or more by this technique. The resulting N{sub 2}O emission was principally a function of the gas temperature achieved in the afterburner and independent of afterburning fuel, but the amount of air in the combustion gases from the primary combustion also influences the results. No negative effects on sulfur capture or on NO or CO emissions were recorded. In the experiments, the primary cyclone of the fluidized bed boiler was used for afterburning. If afterburning is implemented in a plant optimized for this purpose, an amount of secondary fuel corresponding to 10% of the total energy input should remove practically all N{sub 2}O. During the present experiments the secondary fuel consumption was greater than 10% of the total energy input due to various losses.

  20. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-10-29

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1--September 30, 2003 time period.

  1. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-07-23

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the April 1--June 30, 2003 time period.

  2. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2002-09-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1-September 30, 2002 time period.

  3. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2003-12-31

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1 - December 31, 2003 time period.

  4. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2003-01-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1--December 31, 2002 time period.

  5. Nucla circulating atmospheric fluidized bed demonstration project. Quarterly technical progress report, October--December 1990

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  6. Wavelet analysis to characterize cluster dynamics in a circulating fluidized bed

    SciTech Connect

    Guenther, C.; Breault, R.W.

    2007-04-30

    A common hydrodynamic feature in heavily loaded circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating conditions spanning three different flow regimes were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  7. Numerical Simulations of a Circulating Fluidized Bed with a Square Cross-Section

    SciTech Connect

    Li, Tingwen

    2011-01-01

    In this study, both 2D and 3D numerical simulations of a well-documented circulating fluidized bed with a square cross-section were conducted. With some assumptions, a series of 2D simulations was first carried out to study the influence of grid resolution, initial flow field, and boundary condition on the flow hydrodynamics. It was found that 2D simulations under-predicted the solids inventory even with the finest grid (10-particle-diameter grid size). On the other hand, a 3D simulation with relatively coarse grid was found in better agreement with the experimental data. Differences between 2D and 3D simulations were briefly discussed.

  8. Co-firing of paper mill sludge and coal in an industrial circulating fluidized bed boiler.

    PubMed

    Tsai, Meng-Yuan; Wu, Keng-Tung; Huang, Chin-Cheng; Lee, Hom-Ti

    2002-01-01

    Co-firing of coal and paper mill sludge was conducted in a 103 MWth circulating fluidized bed boiler to investigate the effect of the sludge feeding rate on emissions of SOx, NOx, and CO. The preliminary results show that emissions of SOx and Nx decrease with increasing sludge feeding rate, but CO shows the reverse tendency due to the decrease in combustion temperature caused by a large amount of moisture in the sludge. All emissions met the local environmental requirements. The combustion ashes could be recycled as feed materials in the cement manufacturing process. PMID:12099502

  9. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2004-07-01

    Foster Wheeler Power Group, Inc. is working under US Department of Energy Contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. Under this contract a series of pilot plant tests are being conducted to ascertain PGM performance with a variety of fuels. The performance and economics of a PGM based plant designed for the co-production of hydrogen and electricity will also be determined. This report describes the work performed during the April-June 30, 2004 time period.

  10. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  11. Simultaneous carbon and nitrogen removal in anoxic-aerobic circulating fluidized bed biological reactor (CFBBR).

    PubMed

    Cui, Y; Nakhla, G; Zhu, J; Patel, A

    2004-06-01

    Biological nutrient removal (BNR) in municipal wastewater treatment to remove carbonaceous substrates and nutrients, has recently become increasingly popular worldwide due to increasingly stringent regulations. Biological fluidized bed (BFB) technology, which could be potentially used for BNR, can provide some advantages such as high efficiency and a compact structure. This work shows the results of simultaneous elimination of organic carbon and nitrogen using a circulating fluidized bed biological reactor (CFBBR, which has been developed recently for chemical engineering processes. The CFBBR has two fluidized beds, running as anoxic and aerobic processes to accomplish simultaneous nitrification and denitrification, with continuous liquid recirculation through the anoxic bed and the aerobic bed. Soluble COD concentrations in the effluent ranging from 4 to 20 mg l(-1) were obtained at varying COD loading rates; ammonia nitrogen removal efficiencies averaged in excess of 99% at a minimum total hydraulic retention time (HRT) of 2.0 hours over a temperature range of 25 degrees C to 28 degrees C. Effluent nitrate nitrogen concentration of less than 5 mg l(-1) was achieved by increasing effluent recycle rate. No nitrite accumulation was observed either in the anoxic bed or in the aerobic bed. The system was able to treat grit chamber effluent wastewater at a HRT of 2.0 hours while achieving average effluent BOD, COD, NH3-N, TKN, nitrates, total phosphate, TSS and VSS concentrations of 10 mg l(-1), 18 mg l(-1), 1.3 mg l(-1), 1.5 mg l(-1), 7 mg l(-1), 2.0 mg l(-1), 10 mg l(-1) and 8 mg l(-1) respectively. The CFBBR appears to be not only an excellent alternative for conventional activated sludge type BNR technologies but also capable of processing much higher loadings that are suitable for industrial applications. PMID:15369290

  12. CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

    SciTech Connect

    Zhen Fan

    2006-05-30

    Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

  13. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li; John T. Riley

    2005-10-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2005 through September 30, 2005. The following tasks have been completed. First, the construction of the Circulating Fluidized-Bed (CFB) Combustor Building was completed. The experimental facilities have been moved into the CFB Combustor Building. Second, the fabrication and manufacture of the CFBC Facility is in the final stage and is expected to be completed before November 30, 2005. Third, the drop tube reactor has been remodeled and installed to meet the specific requirements for the investigation of the effects of flue gas composition on mercury oxidation. This study will start in the next quarter. Fourth, the effect of sulfur dioxide on molecular chlorine via the Deacon reaction was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  14. Calculations of the time-averaged local heat transfer coefficients in circulating fluidized bed

    SciTech Connect

    Dai, T.H.; Qian, R.Z.; Ai, Y.F.

    1999-04-01

    The great potential to burn a wide variety of fuels and the reduced emission of pollutant gases mainly SO{sub x} and NO{sub x} have inspired the investigators to conduct research at a brisk pace all around the world on circulating fluidized bed (CFB) technology. An accurate understanding of heat transfer to bed walls is required for proper design of CFB boilers. To develop an optimum economic design of the boiler, it is also necessary to know how the heat transfer coefficient depends on different design and operating parameters. It is impossible to do the experiments under all operating conditions. Thus, the mathematical model prediction is a valuable method instead. Based on the cluster renewal theory of heat transfer in circulating fluidized beds, a mathematical model for predicting the time-averaged local bed-to-wall heat transfer coefficients is developed. The effects of the axial distribution of the bed density on the time-average local heat transfer coefficients are taken into account via dividing the bed into a series of sections along its height. The assumptions are made about the formation and falling process of clusters on the wall. The model predictions are in an acceptable agreement with the published data.

  15. Simulation of NOx emission in circulating fluidized beds burning low-grade fuels

    SciTech Connect

    Afsin Gungor

    2009-05-15

    Nitrogen oxides are a major environmental pollutant resulting from combustion. This paper presents a modeling study of pollutant NOx emission resulting from low-grade fuel combustion in a circulating fluidized bed. The simulation model accounts for the axial and radial distribution of NOx emission in a circulating fluidized bed (CFB). The model results are compared with and validated against experimental data both for small-size and industrial-size CFBs that use different types of low-grade fuels given in the literature. The present study proves that CFB combustion demonstrated by both experimental data and model predictions produces low and acceptable levels of NOx emissions resulting from the combustion of low-grade fuels. Developed model can also investigate the effects of different operational parameters on overall NOx emission. As a result of this investigation, both experimental data and model predictions show that NOx emission increases with the bed temperature but decreases with excess air if other parameters are kept unchanged. 37 refs., 5 figs., 5 tabs.

  16. Predictive models of circulating fluidized bed combustors. 12th technical progress report

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  17. Standpipe models for diagnostics and control of a circulating fluidized bed

    SciTech Connect

    Ludlow, James C.; Panday, Rupen

    2013-01-01

    Two models for a Circulating Fluidized Bed (CFB) standpipe were formulated, implemented and validated to estimate critical CFB operational parameters. The first model continuously estimates standpipe bed height using incremental pressure measurements within the standpipe. The second model estimates variations in the void fraction along the standpipe using the Ergun equation in conjunction with the overall pressure drop across the bed, solids circulation rate and the standpipe aeration flows introduced at different locations of the pipe. The importance of different standpipe parameters obtained from these models is discussed in terms of successful operation of the overall CFB system. Finally, the applications of these models are shown in improving the solids circulation rate measurement and in calculating riser inventory.

  18. The study of solid circulation rate in a compartmented fluidized bed gasifier (CFBG)

    NASA Astrophysics Data System (ADS)

    Wee, S. K.; Pok, Y. W.; Law, M. C.; Lee, V. C. C.

    2016-06-01

    Biomass waste has been abundantly available in Malaysia since the booming of palm oil industry. In order to tackle this issue, gasification is seen a promising technology to convert waste into energy. In view of the heat requirement for endothermic gasification reaction as well as the complex design and operation of multiple fluidized beds, compartmented fluidized bed gasifier (CFBG) with the combustor and the gasifier as separate compartments is proposed. As such, solid circulation rate (SCR) is one of the essential parameters for steady gasification and combustion to be realized in their respective compartments. Experimental and numerical studies (CFD) on the effect of static bed height, main bed aeration, riser aeration and v-valve aeration on SCR have been conducted in a cold- flow CFBG model with only river sand as the fluidizing medium. At lower operating range, the numerical simulations under-predict the SCR as compared to that of the experimental results. Also, it predicts slightly different trends over the range. On the other hand, at higher operating range, the numerical simulations are able to capture those trends as observed in the experimental results at the lower operating range. Overall, the numerical results compare reasonably well with that of the experimental works.

  19. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan, Kunlei Liu; John T. Riley

    2004-07-30

    This report presents the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter April 1--June 30, 2004. The following tasks have been completed. First, the final specifications for the renovation of the new Combustion Laboratory and the construction of the CFB Combustor Building have been delivered to the architect, and invitations for construction bids for the two tasks have been released. Second, the component parts of the CFBC system have been designed after the design work for assembly parts of the CFBC system was completed. Third, the literature pertaining to Polychlorinated Dibenzo-p-Dioxins (PCDD) and Polychlorinated Dibenzofurans (PCDF) released during the incineration of solid waste, including municipal solid waste (MSW) and refuse-derived fuel (RDF) have been reviewed, and an experimental plan for fundamental research of MSW incineration on a simulated fluidized-bed combustion (FBC) facility has been prepared. Finally, the proposed work for the next quarter has been outlined in this report.

  20. Use potential of ash from circulating pressurized fluidized bed combustors using low-sulfur subbituminous coal

    SciTech Connect

    Bland, A.E.; Brown, T.H.; Georgiou, D.N.; Young, L.J.; Ashbaugh, M.B.; Wheeldon, J.

    1995-12-31

    The commercial introduction of pressurized fluidized bed combustion (PFBC) has spurred evaluation of ash management options for this technology. The unique operating characteristics of PFBC compared to atmospheric fluidized bed combustion (AFBC) units indicates that PFBC ash will exhibit unique chemical and physical characteristics, and hence, unique ash use opportunities. Western Research Institute (WRI) has initiated a study of the use properties of PFBC ashes involving both an assessment of the potential markets, as well as a technical feasibility study of specific use options. The market assessment is designed to address six applications including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) bricks and blocks, (5) synthetic aggregate, and (6) agricultural/soil amendment applications. Ashes from the Ahlstrom circulating PFBC pilot facility in Karhula, Finland, combusting western US low-sulfur subbituminous coal with limestone sorbent, were made available for the technical feasibility study. The technical feasibility study examined the use of PFBC ash in construction related applications, including its use as a supplemental cementing material in concrete, fills and embankments, soil stabilization, and synthetic aggregate production. In addition, testing was conducted to determine the technical feasibility of PFBC ash as a soil amendment for agriculture and reclamation applications.

  1. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2008-05-31

    On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new

  2. Prediction of Solids Circulation Rate of Cork Particles in an Ambient-Pressure Pilot-Scale Circulating Fluidized Bed

    SciTech Connect

    Huang, Yue; Turton, Richard; Famouri, Parviz; Boyle, Edward J.

    2009-01-07

    Circulating fluidized beds (CFB) are currently used in many industrial processes for noncatalytic and catalytic because its effective control is the key to smooth operation of a CFB system. This paper presents a method for solids flow metering from pressure drop measurements in the standpipe dense phase. A model based on the Ergun equation is developed to predict the solids flow rate and voidage in the dense phase of the standpipe. The profile of the solids flow rate under unsteady state is also presented. With the use of this method, the dynamic response time at different locations along the standpipe of a pilot-scale fluidized bed operating at ambient conditions with 812 mu m cork particles is estimated successfully. Through the use of a pressure balance analysis, solids flow models for the standpipe, riser, and other sections of the flow loop are combined to give an integrated CFB model.

  3. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    DOEpatents

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  4. Evaluations of wall shear stress in the standpipe of a circulating fluidized bed

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.

    2008-05-13

    Shear stress was obtained in the standpipe of a Circulating Fluidized Bed (CFB) for a light cork particles under a variety of flow conditions. The shear stress data were estimated using incremental gas phase pressure drop readings, and an estimate of the bed height to predict the hydrostatic pressure drop [(dp/dy) = ρs (1-ε) g+4τsw/D]. In addition, we have also obtained data on aeration rate in the standpipe, particle circulation rate and riser gas flow rate. Analysis of the results using a one-dimensional momentum equation reveal that the observed forced per unit area may be attributed to wall friction. The resulting shear stress demonstrates that as the aeration air in the standpipe was increased the shear at the wall was decreased. An attempt was made to model solids friction factor as a function of particle velocity and it was compared to the other literature correlations.

  5. Dynamic modeling for simulation and control of a circulating fluidized-bed combustor

    SciTech Connect

    Muir, J.R.; Brereton, C.; Grace, J.R.; Lim, C.J.

    1997-05-01

    A dynamic model has been developed to predict the transient behavior of the temperature, the heat removal rate by the in-bed heat exchanger, and the flue-gas oxygen concentration for a circulating fluidized-bed (CFB) combustor. The model was incorporated into a control simulator to reproduce the combustion process within the overall program. The simulator predicts the behavior of the combustor under manual or automatic control to allow testing of control strategies. The model is validated by comparison with step-response tests carried out on a pilot CFB combustor. Discrepancies are attributable to unmodeled disturbances. Further validation, necessary to ensure the applicability of the simulator to control development, is provided by comparing control models identified experimentally using the pilot CFB to those obtained by simulation. Favorable comparison suggests that the dynamic model is suitable for use in control simulation.

  6. Influence of membrane walls on particle dynamics in a circulating fluidized bed

    SciTech Connect

    Zhou, J.; Grace, J.R.; Brereton, C.M.H.; Lim, C.J.

    1996-12-01

    Membrane walls composed of vertical tubes connected by fins are commonly employed as heat-transfer surfaces to remove heat from circulating-fluidized bed (CFB) combustors. Despite the importance of the membrane wall geometry to CFB combustors, little research has been carried out with respect to the influence of the membrane wall geometry on the flow and voidage in CFB risers. To understand the heat-transfer mechanism and erosion near the membrane wall, a better picture of local flow structure is needed. In this study, simulated membrane walls were installed in an experimental cold model CFB riser to investigate their influence on local hydrodynamics. Both voidage and particle velocity near the tubes were measured using separate fiber optic probes. Experimental results are compared with corresponding results for the same riser with smooth flat walls.

  7. Effects of steam parameters on the size and configuration of circulating fluidized bed boilers

    SciTech Connect

    Lafanechere, L.; Jestin, L.; Basu, P.

    1995-12-31

    A first analysis on the effect of steam parameters on the size and configuration of Circulating Fluidized Bed (CFB) boilers is presented. Resulting data, first in published literature, would designers and users to appreciate the influence of steam parameters on the overall design of CFB boilers. Unlike conventional Pulverized Coal (PC) boilers, CFB boilers do not have a data base of the impact of steam parameters on the furnace size. The present works fill this gap in design knowledge. The analysis used an Expert system to investigate effect of different steam cycles ranging from small capacity, low pressure boilers without reheat to large capacity, high pressure reheat boilers. On the basis of this study a general guide for the design of CFB boilers for different steam cycle specifications is developed.

  8. Modified graphical autocatalytic set model of combustion process in circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Yusof, Nurul Syazwani; Bakar, Sumarni Abu; Ismail, Razidah

    2014-07-01

    Circulating Fluidized Bed Boiler (CFB) is a device for generating steam by burning fossil fuels in a furnace operating under a special hydrodynamic condition. Autocatalytic Set has provided a graphical model of chemical reactions that occurred during combustion process in CFB. Eight important chemical substances known as species were represented as nodes and catalytic relationships between nodes are represented by the edges in the graph. In this paper, the model is extended and modified by considering other relevant chemical reactions that also exist during the process. Catalytic relationship among the species in the model is discussed. The result reveals that the modified model is able to gives more explanation of the relationship among the species during the process at initial time t.

  9. Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

    NASA Astrophysics Data System (ADS)

    Balicki, Adrian; Bartela, Łukasz

    2014-06-01

    Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of `zeroemission' technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

  10. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced. PMID:12048805

  11. Research on carbon content in fly ash from circulating fluidized bed boilers

    SciTech Connect

    Xianbin Xiao; Hairui Yang; Hai Zhang; Junfu Lu; Guangxi Yue

    2005-08-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, which directly influences the combustion efficiency. In the present paper, carbon burnout was investigated in both field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation, residence time, and cyclone performance are analyzed seriatim based on a large amount of experimental results. A coal index is proposed to describe the coal rank, having a strong effect on the char burnout. Bad gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Some chars in the fly ash are deactivated during combustion of large coal particles and have very low carbon reactivity. Several suggestions are made about design, operation, and modification to reduce the carbon content in the fly ash. 14 refs., 14 figs., 1 tab.

  12. Occurrence of polycyclic aromatic hydrocarbons in dust emitted from circulating fluidized bed boilers.

    PubMed

    Kozielska, B; Konieczyńiski, J

    2008-11-01

    Occurrence of polycyclic aromatic hydrocarbons (PAHs) in granulometric fractions of dust emitted from a hard coal fired circulating fluidized bed (CFB) boiler was investigated. The dust was sampled with the use of a Mark III impactor. In each fraction of dust, by using gas chromatography (GC), 16 selected PAHs and total PAHs were determined and the toxic equivalent B(a)P (TE B(a)P) was computed. The results, recalculated for the standard granulometric fractions, are presented as concentrations and content of the determined PAHs in dust. Distributions of PAHs and their profiles in the granulometric dust fractions were studied also. The PAHs in dust emitted from the CFB boiler were compared with those emitted from mechanical grate boilers; a distinctly lower content of PAHs was found in dust emitted from the former. PMID:18975852

  13. Fabrication and properties of foam geopolymer using circulating fluidized bed combustion fly ash

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Shao, Ning-ning; Wang, Dong-min; Qin, Jun-feng; Huang, Tian-yong; Song, Wei; Lin, Mu-xi; Yuan, Jin-sha; Wang, Zhen

    2014-01-01

    In recent years, circulating fluidized bed combustion fly ash (CFA) is used as a raw material for geopolymer synthesis. Hydrogen peroxide was employed as a foaming agent to prepare CFA-based foam geopolymer. The particle distribution, mineral composition, and chemical composition of CFA were examined firstly. Geopolymerization products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray fluorescence (XRF). The CFA-based foam geopolymer was successfully fabricated with different contents of hydrogen peroxide and exhibited uncompleted alkali reaction and reasonable strength with relative low atomic ratios of Si/Al and Si/Na. Type-C CFA in this research could be recycled as an alternative source material for geopolymer production.

  14. Continuous protein recovery from whey using liquid-solid circulating fluidized bed ion-exchange extraction.

    PubMed

    Lan, Qingdao; Bassi, Amarjeet; Zhu, Jing-Xu Jesse; Margaritis, Argyrios

    2002-04-20

    A liquid-solid circulating fluidized bed (LSCFB) continuous ion-exchange extraction system has been investigated for total protein recovery from whey solutions under various operating conditions. The effectiveness of a dynamic seal was evaluated between the riser and the downcomer, and the best conditions for the establishment of this seal were established. Start-up studies indicated that the system is robust and stable. Under optimal conditions, a productivity of 8.2 g of total protein removed per hour per kilogram of resin was achieved with a protein removal efficiency of 78.4%. However, higher overall protein recovery of up to 90% was also achieved under other conditions, with lower protein concentration in the effluent and a lower overall productivity. PMID:11870606

  15. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Zhongxian Cheng; Yan Cao; John Smith

    2006-09-30

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2006 through September 30, 2006. The following activities have been completed: the steel floor grating around the riser in all levels and the three-phase power supply for CFBC System was installed. Erection of downcomers, loop seals, ash bunker, thermal expansion joints, fuel and bed material bunkers with load cells, rotary air-lock valves and fuel flow monitors is underway. Pilot-scale slipstream tests conducted with bromine compound addition were performed for two typical types of coal. The purposes of the tests were to study the effect of bromine addition on mercury oxidization. From the test results, it was observed that there was a strong oxidization effect for Powder River Basin (PRB) coal. The proposed work for next quarter and project schedule are also described.

  16. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li

    2006-01-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2005 through December 31, 2005. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility is nearly completed. The erection of the CFBC facility is expected to start in the second week of February, 2006. Second, effect of flue gas components on mercury oxidation was investigated in a drop tube reactor. As a first step, experiment for mercury oxidation by chlorine was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  17. An approach for modeling thermal destruction of hazardous wastes in circulating fluidized bed incinerator.

    PubMed

    Patil, M P; Sonolikar, R L

    2008-10-01

    This paper presents a detailed computational fluid dynamics (CFD) based approach for modeling thermal destruction of hazardous wastes in a circulating fluidized bed (CFB) incinerator. The model is based on Eular - Lagrangian approach in which gas phase (continuous phase) is treated in a Eularian reference frame, whereas the waste particulate (dispersed phase) is treated in a Lagrangian reference frame. The reaction chemistry hasbeen modeled through a mixture fraction/ PDF approach. The conservation equations for mass, momentum, energy, mixture fraction and other closure equations have been solved using a general purpose CFD code FLUENT4.5. Afinite volume method on a structured grid has been used for solution of governing equations. The model provides detailed information on the hydrodynamics (gas velocity, particulate trajectories), gas composition (CO, CO2, O2) and temperature inside the riser. The model also allows different operating scenarios to be examined in an efficient manner. PMID:19697764

  18. Circulating fluidized bed hydrodynamics experiments for the multiphase fluid dynamics research consortium (MFDRC).

    SciTech Connect

    Oelfke, John Barry; Torczynski, John Robert; O'Hern, Timothy John; Tortora, Paul Richard; Bhusarapu, Satish; Trujillo, Steven Mathew

    2006-08-01

    An experimental program was conducted to study the multiphase gas-solid flow in a pilot-scale circulating fluidized bed (CFB). This report describes the CFB experimental facility assembled for this program, the diagnostics developed and/or applied to make measurements in the riser section of the CFB, and the data acquired for several different flow conditions. Primary data acquired included pressures around the flow loop and solids loadings at selected locations in the riser. Tomographic techniques using gamma radiation and electrical capacitance were used to determine radial profiles of solids volume fraction in the riser, and axial profiles of the integrated solids volume fraction were produced. Computer Aided Radioactive Particle Tracking was used to measure solids velocities, fluxes, and residence time distributions. In addition, a series of computational fluid dynamics simulations was performed using the commercial code Arenaflow{trademark}.

  19. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    DOE PAGESBeta

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numericalmore » results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.« less

  20. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    SciTech Connect

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numerical results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.

  1. The Nucla Circulating Fluidized-Bed Demonstration Project: A U.S. DOE post-project assessment

    SciTech Connect

    1995-06-01

    This report is a post-project assessment of the Nucla Circulating Fluidized-Bed (CFB) Demonstration Project, the second project to be completed in the DOE Clean Coal Technology Program. Nucla was the first successful utility repowering project in the US, increasing the capacity of the original power station from 36 MW(e) to 110 MW(e) and extending its life by 30 years. In the CFB boiler, combustion and desulfurization both take place in the fluidized bed. Calcium in the sorbent captures sulfur dioxide and the relatively low combustion temperatures limit NOx formation. Hot cyclones separate the larger particles from the gas and recirculates them to the lower zones of the combustion chambers. This continuous circulation of coal char and sorbent particles is the novel feature of CFB technology. This demonstration project significantly advanced the environmental, operational, and economic potential of atmospheric CFB technology, precipitating a large number of orders for atmospheric CFB equipment. By 1994, more than 200 atmospheric CFB boilers have been constructed worldwide. Although at least six CFB units have been operated, the Nucla project`s CFB database continues to be an important and unique resource for the design of yet larger atmospheric CFB systems. The post-project assessment report is an independent DOE appraisal of the success a completed project had in achieving its objectives and aiding in the commercialization of the demonstrated technology. The report also provides an assessment of the expected technical, environmental, and economic performance of the commercial version of the technology as well as an analysis of the commercial market.

  2. Carbon monoxide formation and emissions during waste incineration in a grate-circulating fluidized bed incinerator.

    PubMed

    Yanguo Zhang; Qinghai Li; Aihong Meng; Changhe Chen

    2011-03-01

    This paper presents an experimental study of carbon monoxide (CO) formation and emissions in both grate drying bed incinerators and circulating fluidized bed (CFB) incinerators to simulate the two key parts of a combined grate and circulating fluidized bed (grate-CFB) incinerator in order to investigate pollutant emission control in municipal solid waste (MSW) combustion that occurs in a grate-CFB incinerator utilizing a patented technology. Polyvinyl chloride, polystyrene, kitchen waste, paper, textile, etc. were chosen to simulate the MSW. The effects of temperature, air staging, and moisture on the CO formation and emissions were analysed for both the grate drying bed combustion and the CFB combustion. In the grate drying bed, the low temperatures increased the carbon to CO conversion rate which also increased slightly with the moisture content. Industrial field tests in a commercial grate-CFB incinerator showed that the CO concentration at the grate drying bed exit was very high and decreased along furnace height. The carbon to CO conversion rates were 0-20% for the grate drying bed which exceeded the range of 0.8-16% measured in a grate drying bed exit of the commercial grate-CFB incinerator tests. In the commercial grate-CFB incinerator tests, at excess air ratios ranging from 1.5-2.0 or more, the CO emissions decreased to a low and stable level, whose corresponding carbon to CO conversion rates were far lower than 0-10%. The low CO emission is one of the factors enabling the polychlorinated dibenzodioxin/polychlorinated dibenzofuran emissions to satisfy the Chinese national regulations. PMID:20421246

  3. Economics of co-firing waste materials in an advanced pressurized fluidized-bed combustor

    SciTech Connect

    Bonk, D.L.; McDaniel, H.M.; DeLallo, M.R. Jr.; Zaharchuk, R.

    1995-04-01

    The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach is the atmospheric fluidized bed combustor (AFBC). It has demonstrated its commercial acceptance in the utility market as a reliable source of power by burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. The results and conclusions developed are generally applicable to current and advanced PFBC design concepts.

  4. Carbon attrition during the circulating fluidized bed combustion of a packaging-derived fuel

    SciTech Connect

    Mastellone, M.L.; Arena, U. |

    1999-05-01

    Cylindrical pellets of a market-available packaging-derived fuel, obtained from a mono-material collection of polyethylene terephthalate (PET) bottles, were batchwise fed to a laboratory scale circulating fluidized bed (CFB) combustor. The apparatus, whose riser was 41 mm ID and 4 m high, was operated under both inert and oxidizing conditions to establish the relative importance of purely mechanical attrition and combustion-assisted attrition in generating carbon fines. Silica sand particles of two size distributions were used as inert materials. For each run, carbon load and carbon particle size distribution in the riser and rates of attrited carbon fines escaping the combustor were determined as a function of time. A parallel investigation was carried out with a bubbling fluidized bed (BFB) combustor to point out peculiarities of attrition in CFB combustors. After devolatilization, PET pellets generated fragile aggregates of char and sand, which easily crumbled, leading to single particles, partially covered by a carbon-rich layer. The injected fixed carbon was therefore present in the bed in three phases: an A-phase, made of aggregates of sand and char, an S-phase, made of individual carbon-covered sand particles and an F-phase, made of carbon fines, abraded by the surfaces of the A- and S-phases. The effects of the size of inert material on the different forms under which fixed carbon was present in the bed and on the rate of escape of attrited carbon fines from the combustor were investigated. Features of carbon attrition in CFB and BFB combustors are discussed.

  5. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

  6. Results of theoretical and experimental studies of hydrodynamics of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors

    NASA Astrophysics Data System (ADS)

    Ryabov, G. A.; Folomeev, O. M.; Sankin, D. A.; Melnikov, D. A.

    2015-02-01

    Problems of the calculation of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors (polygeneration systems for the production of electricity, heat, and useful products and chemical cycles of combustion and gasification of solid fuels)are considered. A method has been developed for the calculation of circulation loop of fuel particles with respect to boilers with circulating fluidized bed (CFB) and systems with interconnected reactors with fluidized bed (FB) and CFB. New dependences for the connection between the fluidizing agent flow (air, gas, and steam) and performance of reactors and for the whole system (solids flow rate, furnace and cyclone pressure drops, and bed level in the riser) are important elements of this method. Experimental studies of hydrodynamics of circulation loops on the aerodynamic unit have been conducted. Experimental values of pressure drop of the horizontal part of the L-valve, which satisfy the calculated dependence, have been obtained.

  7. Combustion characteristics of spent catalyst and paper sludge in an internally circulating fluidized-bed combustor.

    PubMed

    Roh, Seon Ah; Jung, Dae Sung; Kim, Sang Done; Guy, Christophe

    2005-09-01

    Combustion of spent vacuum residue hydrodesulfurization catalyst and incineration of paper sludge were carried out in thermo-gravimetric analyzer and an internally circulating fluidized-bed (ICFB) reactor. From the thermo-gravimetric analyzer-differential thermo-gravimetric curves, the pre-exponential factors and activation energies are determined at the divided temperature regions, and the thermo-gravimetric analysis patterns can be predicted by the kinetic equations. The effects of bed temperature, gas velocity in the draft tube and annulus, solid circulation rate, and waste feed rate on combustion efficiency of the wastes have been determined in an ICFB from the experiments and the model studies. The ICFB combustor exhibits uniform temperature distribution along the bed height with high combustion efficiency (>90%). The combustion efficiency increases with increasing reaction temperature, gas velocity in the annulus region, and solid circulation rate and decreases with increasing waste feed rate and gas velocity in the draft tube. The simulated data from the kinetic equation and the hydrodynamic models predict the experimental data reasonably well. PMID:16259422

  8. Process Analysis of Lignite Circulating Fluidized Bed Boiler Coupled with Pyrolysis Topping

    NASA Astrophysics Data System (ADS)

    Wang, Baoqun; Dong, Li; Wang, Yin; Matsuzawa, Y.; Xu, Guangwen

    We developed a comprehensive process model in ASPEN Plus to simulate the energy and mass balances of a lignite-fueled atmospheric circulating fluidized bed (CFB) boiler integrated with coal predrying and pyrolysis topping. In this model, it is assumed that the heat from exhausted flue gas was employed for coal predrying, and the sensible heat derived from circulated bed material was used for the pyrolysis topping (endothermic process). The simulation was conducted with respectto the Yunnan Kaiyuan CFB boiler, and two representative lignite coals from Xiao Long Tan (XLT) and Xin Shao (XS) were considered. The result shows that the predrying of coal with the sensible heat of above 363 K from flue gas, the amount of coal consumed in the boiler can be reduced by 3.5% and 5.3% for XLT lignite and XS lignite, respectively. It was also found that integration of pyrolysis topping with the boiler increased the coal consumption of the boiler, and the extent of consumption-increase varies with the yields of tar and gas in the pyrolysis topping process. For agas yield of 5.2% and a tar yield of 5-6%, the consumption of XS lignite increased by about 20% comparing to that in the case without topping.

  9. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Final report

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1994-10-10

    A novel flue gas desulfurization technology has been developed at the University of Cincinnati incorporating a circulating fluidized bed absorber (CFBA) reactor with dry sorbent. The main features of CFBA are high sorbent/gas mixing ratios, excellent heat and mass transfer characteristics, and the ability to recycle partially utilized sorbent. Subsequently, higher SO{sub 2} removal efficiencies with higher overall sorbent utilization can be realized compared with other dry sorbent injection scrubber systems.

  10. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors. 11th technical progress report

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  11. The compact circulating fluidized bed boiler with a finned tube impact separator and a uniflow square cyclone

    SciTech Connect

    Li Xiaodong; Chi Yong; Yan Jianhua; Jiang Xuguang; Yang Jialin; Huang Guoquan; Ni Mingjiang; Cen Kefa

    1999-07-01

    Institute for Thermal Power Engineering, Zhejiang University has introduced a circulating fluidized bed boiler with two stage compact separation. A finned tube impact separator is located at the outlet of the furnace and a uniflow square cyclone is adopted behind the superheater. The flow characteristics of the finned tube separator are measured using a three dimensional particles dynamics analyzer. The measurements show that the reflux flow existing near the front of a finned tube has a very important effect on particle separation. The shape of a uniflow square cyclone is different with a conventional uniflow cyclone and can be laid conveniently in the flue duct of the boiler. A lot of experimental studies have been done focusing on the above separators' performances. The experimental results show that separation efficiency of the uniflow square cyclone can be up to 99% for particles with mean size 0.167 mm and its pressure drop is lower than 1,000 Pa. To change the shape of the cyclone's exhaust pipe is very effective. Based on the results, the optimization design of the separators is reported. The finned tube impact separator has been successfully applied in several circulating fluidized bed boilers. Institute for Thermal Power Engineering, Zhejiang University has designed a compact circulating fluidized bed boiler with the finned tube impact separator and a uniflow square cyclone, and the boilers capacity is 65 t/h (12 MWe).

  12. Investigation of Heat Transfer and Combustion in the Advanced Fluidized Bed Combustion.

    SciTech Connect

    Lee, S.W.

    1997-10-01

    This technical report summarizes the research conducted and progress achieved during the period from July 1, 1997 to September 30, 1997. In order to conduct the numerical modeling/simulation on the advanced swirling fluidized bed combustor (hot model), the basic governing equations are formulated based upon the continuity and momentum equations, and energy equations in the cylindrical coordinates. The chemical reaction and radiation heat transfer were considered in this modeling/simulation work. The chemical reaction and the diffusion due to concentration gradients and thermal effects are also included in the modeling for simulation. The flow system was configured in 3-D cylindrical coordinates with the uniform mesh grids. The calculation grid was set of orthogonal lines arranged in the cylindrical coordinates which includes three different directions: tangential direction (I), radial direction (i), and vertical direction (k). There are a total of 24192 grids in the system configuration including 14 slices of the tangential direction (I), 24 slices of the radial direction (j), and 72 slices of the vertical direction. Numerical simulation on the advanced swirling fluidized bed combustor is being conducted using computational fluid dynamics (CFD) code, Fluent. This code is loaded onto the supercomputer, CRAY J916 system of Morgan State University. Numerical modeling/simulation will be continued to determine the hot flow patterns, velocity profiles, static pressure profiles, and temperature profiles in the advanced swirling fluidized combustor.

  13. Feasibility of manufacturing geopolymer bricks using circulating fluidized bed combustion bottom ash.

    PubMed

    Chen, Chen; Li, Qin; Shen, Lifeng; Zhai, Jianping

    2012-06-01

    This paper presents a study on geopolymer bricks manufactured using bottom ash from circulating fluidized bed combustion (CFBC). The alkali activators used for synthesis were sodium silicate, sodium hydroxide, and potassium hydroxide and lithium hydroxide solutions. The study included the impact of alkali activator on compressive strength. The reaction products were analysed by XRD, FT-IR and SEM/EDS. The compressive strength of bricks was dependent on the modulus of the sodium silicate activator and the type and concentration of alkali activator. The highest compressive strength could be gained when the modulus was 1.5, and the value could reach 16.1 MPa (7 d after manufacture) and 21.9 MPa (28 d after manufacture). Under pure alkaline systems, the compressive strength was in the order of 10 M KOH > 10 M NaOH > 5 M LiOH > 5 M KOH > 5 M NaOH. Quartz was the only crystalline phase in the original bottom ash, and no new crystalline phase was found after the reaction. The main product of reaction was amorphous alkali aluminosilicate gel and a small amount of crystalline phase was also found by SEM. PMID:22856304

  14. Operating experience of 75 t/h two stage circulating fluidized bed boiler

    SciTech Connect

    Tang, M.S.; Li, X.; Liu, D.C.

    1999-07-01

    Two 2-stage circulating fluidized bed combustion boilers have been put into operation in the Pacific Ocean Cogeneration Company for 3 years. After being put into operation these boilers had the following problems: Steam Capacity was less than the design value; Fly ash collecting efficiency of the two stage separators was lower, resulting in lower combustion efficiency and higher coal consumption; Refractory bricks of the furnace roof frequently fell off; and Bed temperature at the low part of the combustion chamber was higher than 1,050 C, resulting in lower de-SO{sub x} efficiency. In order to improve combustion efficiency, save fuel and prolong the duration of runs, the following technology improvements have been adopted: Replacing the second stage louver separator with two horizontal louver cyclone separators. This improved the fly ash collecting efficiency; and An additional membrane wall is placed at the furnace roof to support the refractory bricks, prevent refractory bricks from falling off, and prolong the duration of runs. After these improvements, the boiler can run stably at design conditions and the boiler efficiency reaches 80.1%, 5 percentage points higher than before; the bed temperature can be controlled in the range of 900{approximately}950 C; the refractory bricks of the furnace roof have not fallen off.

  15. Heavy metal behavior during circulating fluidized bed combustion of willow (Salix)

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Nilsson, K.; Sfiris, G.; Maenhaut, W.; Huggins, F.E.

    1999-07-01

    The behavior of the heavy metals Cd, Pb, Cu and Zn was studied experimentally at a 35 MW circulating fluidized bed boiler. The fuel was a Swedish willow (Salix) and quartz sand was used as an additional bed material. Almost no Cd was retained in the bottom ash, whereas Zn was clearly enriched in the bottom ash. 15--27% of Pb was in the gas phase downstream of the cyclone at T = 810 C, but less than 3% of Cd, Cu, or Zn. In the convective pass the gas phase Pb reacted with the coarse fly ash particles. Consequently, all the heavy metals were found entirely in the coarse fly ash particles downstream of the convective pass at T = 150 C. The heavy metals were not enriched in the fine fly ash particles. The coarse fly ash particles were large agglomerates consisting of up to thousands of submicron primary particles. These agglomerates were very effective in capturing volatile heavy metals into the coarse fly ash fraction hindering their condensation and subsequent enrichment in the fine particles.

  16. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    NASA Astrophysics Data System (ADS)

    Błaszczuk, Artur

    2015-09-01

    This paper focuses on assessment of the effect of flue gas recirculation (FGR) on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB) combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater) and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  17. Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Final report

    SciTech Connect

    1996-06-30

    The problem addressed by our invention is that of municipal solid waste utilization. The dimensions of the problem can be visualized by the common comparison that the average individual in America creates in five years time an amount of solid waste equivalent in weight to the Statue of Liberty. The combustible portion of the more than 11 billion tons of solid waste (including municipal solid waste) produced in the United States each year, if converted into useful energy, could provide 32 quads per year of badly needed domestic energy, or more than one-third of our annual energy consumption. Conversion efficiency and many other factors make such a production level unrealistic, but it is clear that we are dealing with a very significant potential resource. This report describes research pertaining to the co-combustion of oil shale with solid municipal wastes in a circulating fluidized bed. The oil shale adds significant fuel content and also constituents that can possible produce a useful cementitious ash.

  18. Design considerations and operating experience in firing refuse derived fuel in a circulating fluidized bed combustor

    SciTech Connect

    Piekos, S.J.; Matuny, M.

    1997-12-31

    The worldwide demand for cleaner, more efficient methods to dispose of municipal solid waste has stimulated interest in processing solid waste to produce refuse derived fuel (RDF) for use in circulating fluidized bed (CFB) boilers. The combination of waste processing and materials recovery systems and CFB boiler technology provides the greatest recovery of useful resources from trash and uses the cleanest combustion technology available today to generate power. Foster Wheeler Power Systems along with Foster Wheeler Energy Corporation and several other Foster Wheeler sister companies designed, built, and now operates a 1600 tons per day (TPD) (1450 metric tons) municipal waste-to-energy project located in Robbins, Illinois, a suburb of Chicago. This project incorporates waste processing systems to recover recyclable materials and produce RDF. It is the first project in the United States to use CFB boiler technology to combust RDF. This paper will provide an overview of the Robbins, Illinois waste-to-energy project and will examine the technical and environmental reasons for selecting RDF waste processing and CFB combustion technology. Additionally, this paper will present experience with handling and combusting RDF and review the special design features incorporated into the CFB boiler and waste processing system that make it work.

  19. Study on the flow in the pipelines of the support system of circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Meng, L.; Yang, J.; Zhou, L. J.; Wang, Z. W.; Zhuang, X. H.

    2013-12-01

    In the support system of Circulating Fluidized Bed (Below referred to as CFB) of thermal power plant, the pipelines of primary wind are used for transporting the cold air to the boiler, which is important in controlling and combustion effect. The pipeline design will greatly affect the energy loss of the system, and accordingly affect the thermal power plant economic benefits and production environment. Three-dimensional numerical simulation is carried out for the pipeline internal flow field of a thermal power plant in this paper. Firstly three turbulence models were compared and the results showed that the SST k-ω model converged better and the energy losses predicted were closer to the experimental results. The influence of the pipeline design form on the flow characteristics are analysed, then the optimization designs of the pipeline are proposed according to the energy loss distribution of the flow field, in order to reduce energy loss and improve the efficiency of tunnel. The optimization plan turned out to be efficacious; about 36% of the pressure loss is reduced.

  20. Particle descending velocity near the wall of a rolling circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhao, Tong; Takei, Masahiro; Murata, Hiroyuki; Liu, Kai

    2014-04-01

    As part of the study to develop compact and efficient marine exhaust gas treatment system with circulating fluidized bed (CFB), effects of the swing motion of a ship on gas-solid flow in the CFB was investigated. The heat transfer efficiency of the CFB is closely related with the particle flow near the wall of riser. As a trial to evaluate the particle flow near the wall of riser quantitatively, descending velocity of particles at upright and swing condition was measured by a particle image velocimetry (PIV) system. Particle motion near the wall of riser was recorded through an observation window by a high speed camera. The recorded images were processed to evaluate the local descending velocity of particles under different swing amplitude and period. As results, the swing motion affects the down-flow of particles, namely, descending particle flow along the wall of riser. The time-averaged descending velocity near the wall of riser is remarkably decreased by the motion. Effect of the swing period on the particle descending velocity is really small. But as the swing amplitude increases, the descending velocity of particle decreased significantly.

  1. Alkali metals in circulating fluidized bed combustion of biomass and coal: measurements and chemical equilibrium analysis

    SciTech Connect

    Michal P. Glazer; Nafees A. Khan; Wiebren de Jong; Hartmut Spliethoff; Heiko Schuermann; Penelope Monkhouse

    2005-10-01

    Combustion and co-combustion experiments with four kinds of straw, specially selected for their different alkali, Cl, and Si contents, and Colombian black coal were carried out in a circulating fluidized bed (CFB) reactor at Delft University of Technology. The influence of operating conditions and fuel composition on the release of the alkali compounds to the gas phase was investigated. The amount of the total gas-phase sodium and potassium compounds in the flue gases was measured with excimer laser induced fluorescence (ELIF). The results show that the release of gaseous alkali species depends on fuel composition, in particular the K/Cl and K/Si ratios in the fuel. The fuels with high K and Cl values show higher concentrations of the gaseous alkalis. A synergetic effect of the co-combustion with coal was observed, which led to a strong decrease in gaseous alkali concentrations. Together with experiments, chemical equilibrium modeling was performed to help in interpreting the experimental data. The calculations confirmed that the equilibrium is very strongly influenced by the composition of the fuel blend. Moreover, the simulations provided more information on sequestering of alkali species. 22 refs., 5 figs., 4 tabs.

  2. Simultaneous carbon, nitrogen and phosphorous removal from municipal wastewater in a circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Zhu, Jesse; Nakhla, George

    2006-11-01

    In this study, the performance of the circulating fluidized bed bioreactor (CFBB) with anoxic and aerobic beds and employing lava rock as a carrier media for the simultaneous removal of carbon, nitrogen and phosphorus from municipal wastewater at an empty bed contact time (EBCT) of 0.82 h was discussed. The CFBB was operated without and with bioparticles' recirculation between the anoxic and aerobic bed for 260 and 110 d respectively. Without particles' recirculation, the CFBB was able to achieve carbon (C), total nitrogen (N) and phosphorous (P) removal efficiencies of 94%, 80% and 65% respectively, whereas with bioparticles' recirculation, 91%, 78% and 85% removals of C, N and P were achieved. The CFBB was operated at long sludge retention time (SRT) of 45-50 d, and achieved a sludge yield of 0.12-0.135 g VSS g COD(-1). A dynamic stress study of the CFBB was carried out at varying feed flow rates and influent ammonia concentrations to determine response to shock loadings. The CFBB responded favourably in terms of TSS and COD removal to quadrupling of the feed flow rate. However, nitrification was more sensitive to hydraulic shock loadings than to doubling of influent nitrogen loading. PMID:16762392

  3. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Zhang, Mengqun; Zhai, Jianping

    2010-01-01

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production. PMID:19853434

  4. Impact of worm predation on pseudo-steady-state of the circulating fluidized bed biofilm reactor.

    PubMed

    Li, Ming; Nakhla, George; Zhu, Jesse

    2013-01-01

    This paper studies integrated simultaneous carbon and nitrogen removal as well as worm predation, in a circulating fluidized bed biofilm reactor (CFBBR) operated with an anoxic-aerobic bioparticle recirculation. A lab-scale CFBBR with a 8.5-liter reaction zone comprising 2L anoxic and 6.5L aerobic compartments was designed to evaluate the aquatic Oligochaete worm effect. Long-term (200 days) performance showed that stable and high-rate chemical oxygen demand (COD) with sodium acetate as the carbon source and total nitrogen (NH(4)Cl as nitrogen source) conversions were achieved simultaneously, with low sludge production of 0.082 g VSS (volatile suspended solids) g COD(-1) at pseudo-steady-state. Worm predation, which causes considerable sludge reduction of the bioparticle process, was studied. The results proved that the worm predation has a significant impact on the pseudo-steady-state performance of the CFBBR, decreasing biomass yield, decreasing oxygen concentration and increasing expanded bed height. PMID:23201510

  5. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-04-01

    The purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter January--March 2004. The following tasks have been completed. First, plans for the renovation of space for a new Combustion Laboratory for the CFBC Facility have progressed smoothly. Second, the design calculations, including the mass balances, energy balances, heat transfer, and strength calculations have been completed. Third, considerable modifications have been made on the draft design of the CFBC Facility based on discussions conducted during the project kick-off meeting held on January 13, 2004 at the National Energy Technology Laboratory (NETL). Comments received from various experts were also used to improve the design. Finally, the drawings of all assembly parts have been completed in order to develop specifications for the fabrication of individual parts. At the same time, the proposed work for the next quarter has been outlined in this report.

  6. Synthesis of thermostable geopolymer from circulating fluidized bed combustion (CFBC) bottom ashes.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Wang, Wei; Zhai, Jianping

    2010-03-15

    Circulating fluidized bed combustion (CFBC) bottom ashes (CBAs) are a class of calcined aluminosilicate wastes with a unique thermal history. While landfill disposal of hazardous element-containing CBAs poses serious challenge, these wastes have long been neglected as source materials for geopolymer production. In this paper, geopolymerization of ground CBAs was investigated. Reactivity of the CBAs was analyzed by respective dissolution of the ashes in 2, 5, and 10N NaOH and KOH solutions. Geopolymer pastes were prepared by activating the CBAs by a series of alkalis hydroxides and/or sodium silicate solutions. Samples were cured at 40 degrees C for 168 h, giving a highest compressive strength of 52.9 MPa. Of the optimal specimen, characterization was conducted by TG-DTA, SEM, XRD, as well as FTIR analyses, and thermal stability was determined in terms of compressive strength evolution via exposure to 800 or 1050 degrees C followed by three cooling regimes, i.e. cooling in air, cooling in the furnace, and immerging in water. The results show that CBAs could serve as favorable source materials for thermostable geopolymers, which hold a promise to replace ordinary Portland cement (OPC) and organic polymers in a variety of applications, especially where fire hazards are of great concern. PMID:19879690

  7. Comparative modeling of biological nutrient removal from landfill leachate using a circulating fluidized bed bioreactor (CFBBR).

    PubMed

    Eldyasti, Ahmed; Andalib, Mehran; Hafez, Hisham; Nakhla, George; Zhu, Jesse

    2011-03-15

    Steady state operational data from a pilot scale circulating fluidized bed bioreactor (CFBBR) during biological treatment of landfill leachate, at empty bed contact times (EBCTs) of 0.49, and 0.41 d and volumetric nutrients loading rates of 2.2-2.6 kg COD/(m(3)d), 0.7-0.8 kg N/(m(3)d), and 0.014-0.016 kg P/(m(3)d), was used to calibrate and compare developed process models in BioWin(®) and AQUIFAS(®). BioWin(®) and AQUIFAS(®) were both capable of predicting most of the performance parameters such as effluent TKN, NH(4)-N, NO(3)-N, TP, PO(4)-P, TSS, and VSS with an average percentage error (APE) of 0-20%. BioWin(®) underpredicted the effluent BOD and SBOD values for various runs by 80% while AQUIFAS(®) predicted effluent BOD and SBOD with an APE of 50%. Although both calibrated models, confirmed the advantages of the CFBBR technology in treating the leachate of high volumetric loading and low biomass yields due to the long solid retention time (SRT), both BioWin(®) and AQUIFAS(®) predicted the total biomass and SRT of CFBBR based on active biomass only, whereas in the CFBBR runs both active as well as inactive biomass accumulated. PMID:21255923

  8. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis

    SciTech Connect

    Xu Hui; Li Qin; Shen Lifeng; Zhang Mengqun; Zhai Jianping

    2010-01-15

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production.

  9. Release of sulfur and chlorine during cofiring RDF and coal in an internally circulating fluidized bed

    SciTech Connect

    Xiaolin Wei; Yang Wang; Dianfu Liu; Hongzhi Sheng; Wendong Tian; Yunhan Xiao

    2009-03-15

    An internally circulating fluidized bed (ICFB) was applied to investigate the behavior of chlorine and sulfur during cofiring RDF and coal. The pollutant emissions in the flue gas were measured by Fourier transform infrared (FTIR) spectrometry (Gasmet DX-3000). In the tests, the concentrations of the species CO, CO{sub 2}, HCl, and SO{sub 2} were measured online. Results indicated when cofiring RDF and char, due to the higher content of chlorine in RDF, the formation of HCl significantly increases. The concentration of SO{sub 2} is relatively low because alkaline metal in the fuel ash can absorb SO{sub 2}. The concentration of CO emission during firing pure RDF is relatively higher and fluctuates sharply. With the CaO addition, the sulfur absorption by calcium quickly increases, and the desulfurization ratio is bigger than the dechlorination ratio. The chemical equilibrium method is applied to predict the behavior of chlorine. Results show that gaseous HCl emission increases with increasing RDF fraction, and gaseous KCl and NaCl formation might occur. 35 refs., 18 figs., 2 tabs.

  10. ADVANCED SORBENT DEVELOPMENT PROGRAM; DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    AYALA, R E; VENKATARAMANI, V S

    1998-09-30

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 °C (900-1000 °F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 °C (650 °F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 °C (650-1000 °F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost

  11. ADVANCED SORBENT DEVELOPMENT PROGRAM DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    R.E Ayala; V.S. Venkataramani; Javad Abbasian; Rachid B. Slimane; Brett E. Williams; Minoo K. Zarnegar; James R. Wangerow; Andy H. Hill

    2000-03-31

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 C (900-1000 F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 C (650 F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 C (650-1000 F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment

  12. Flow Regime Study in a High Density Circulating Fluidized Bed Riser with an Abrupt Exit

    SciTech Connect

    Mei, J.S.; Shadle, L.J.; Yue, P.C.; Monazam, E.R.

    2007-01-01

    Flow regime study was conducted in a 0.3 m diameter, 15.5 m height circulating fluidized bed (CFB) riser with an abrupt exit at the National Energy Technology Laboratory of the U.S. Department of Energy. Local particle velocities were measured at various radial positions and riser heights using an optical fiber probe. On-line measurement of solid circulating rate was continuously recorded by the Spiral. Glass beads of mean diameter 61 μm and particle density of 2,500 kg/m3 were used as bed material. The CFB riser was operated at various superficial gas velocities ranging from 3 to 7.6 m/s and solid mass flux from 20 to 550 kg/m2-s. At a constant riser gas velocity, transition from fast fluidization to dense suspension upflow (DSU) regime started at the bottom of the riser with increasing solid flux. Except at comparatively low riser gas velocity and solid flux, the apparent solid holdup at the top exit region was higher than the middle section of the riser. The solid fraction at this top region could be much higher than 7% under high riser gas velocity and solid mass flux. The local particle velocity showed downward flow near the wall at the top of the riser due to its abrupt exit. This abrupt geometry reflected the solids and, therefore, caused solid particles traveling downward along the wall. However, at location below, but near, the top of the riser the local particle velocities were observed flowing upward at the wall. Therefore, DSU was identified in the upper region of the riser with an abrupt exit while the fully developed region, lower in the riser, was still exhibiting core-annular flow structure. Our data were compared with the flow regime boundaries proposed by Kim et al. [1] for distinguishing the dilute pneumatic transport, fast fluidization, and DSU.

  13. Investigation of a dual-particle liquid-solid circulating fluidized bed bioreactor for extractive fermentation of lactic acid.

    PubMed

    Patel, Manoj; Bassi, Amarjeet S; Zhu, Jesse J-X; Gomaa, Hassan

    2008-01-01

    A dual-particle liquid-solid circulating fluidized bed (DP-LSCFB) bioreactor has been constructed and investigated for the simultaneous production and extraction of lactic acid using immobilized Lactobacillus bulgaricus and ion-exchange resins. The apparatus consisted of a downer fluidized bed, 13 cm I.D. and 4.75 m tall, and a riser fluidized bed, 3.8 cm I.D. and 5.15 m in height. The lactic acid production and removal was carried out in the downer, while the riser was used for the recovery of lactic acid. A continuously recirculating bed of ion-exchange resin was used for adsorption of the produced acid as well as for maintaining optimum pH for bioconversion, thus eliminating the need for costly and complex chemical control approach used in conventional techniques. Studies using lactic acid aqueous solution as feed and sodium hydroxide solution as regeneration stream showed 93% lactic acid removal from the downer and 46% recovery in the riser under the conditions investigated. Such results prove the functionality of using the newly developed bioreactor design for the continuous production and recovery of products of biotechnological significance. PMID:19194893

  14. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL FIRED PROCESSES

    SciTech Connect

    Leon Glicksman; Hesham Younis; Richard Hing-Fung Tan; Michel Louge; Elizabeth Griffith; Vincent Bricout

    1998-04-30

    Pressurized fluidization is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal combustor at high inlet gas velocity to increase the flow of reactants, at an elevated pressure to raise the overall efficiency of the process. Unfortunately, commercialization of large pressurized fluidized beds is inhibited by uncertainties in scaling up units from the current pilot plant levels. In this context, our objective is to conduct a study of the fluid dynamics and solid capture of a large pressurized coal-fired unit. The idea is to employ dimensional similitude to simulate in a cold laboratory model the flow in a Pressurized Circulating Fluid Bed ''Pyrolyzer,'' which is part of a High Performance Power System (HIPPS) developed by Foster Wheeler Development Corporation (FWDC) under the DOE's Combustion 2000 program.

  15. Design and construction of a circulating fluidized bed combustion facility for use in studying the thermal remediation of wastes

    NASA Astrophysics Data System (ADS)

    Rink, Karl K.; Kozinski, Janusz A.; Lighty, JoAnn S.; Lu, Quing

    1994-08-01

    Fluidized bed combustion systems have been widely applied in the combustion of solid fossil fuels, particularly by the power generation industry. Recently, attention has shifted from the conventional bubbling fluidized bed (BFB) to circulating fluidized bed (CFB) combustion systems. Inherent advantages of CFB combustion such as uniform temperatures, excellent mixing, high combustion efficiencies, and greater fuel flexibility have generated interest in the feasibility of CFB combustion systems applied to the thermal remediation of contaminated soils and sludges. Because it is often difficult to monitor and analyze the combustion phenomena that occurs within a full scale fluidized bed system, the need exists for smaller scale research facilities which permit detailed measurements of temperature, pressure, and chemical specie profiles. This article describes the design, construction, and operation of a pilot-scale fluidized bed facility developed to investigate the thermal remediation characteristics of contaminated soils and sludges. The refractory-lined reactor measures 8 m in height and has an external diameter of 0.6 m. The facility can be operated as a BFB or CFB using a variety of solid fuels including low calorific or high moisture content materials supplemented by natural gas introduced into the fluidized bed through auxiliary fuel injectors. Maximum firing rate of the fluidized bed is approximately 300 kW. Under normal operating conditions, internal wall temperatures are maintained between 1150 and 1350 K over superficial velocities ranging from 0.5 to 4 m/s. Contaminated material can be continuously fed into the fluidized bed or introduced as a single charge at three different locations. The facility is fully instrumented to allow time-resolved measurements of gaseous pollutant species, gas phase temperatures, and internal pressures. The facility has produced reproducible fluidization results which agree well with the work of other researchers. Minimum

  16. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  17. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed. Annual report, 1990

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The ``fringe-model`` laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  18. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The fringe-model'' laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  19. Dynamical tests on fiber optic data taken from the riser section of a circulating fluidized bed

    SciTech Connect

    Taylor, E.M.; Guenther, C.P.; Breault, R.W.

    2007-11-01

    Dynamical tests have been applied to fiber optic data taken from a cold-flow circulating fluidized bed to characterize flow conditions, identify three time and/or length scales (macro, meso, and micro), and understand the contribution these scales have on the raw data. The characteristic variable analyzed is the raw voltage signal obtained from a fiber-optic probe taken at various axial and radial positions under different loading conditions so that different flow regimes could be attained. These experiments were carried out with the bed material of 812 μm cork particles. The characterization was accomplished through analysis of the distribution of the signal through the third and fourth moments of skewness and excess kurtosis. A generalization of the autocorrelation function known as the average mutual information function was analyzed by examining the function’s first minimum, identifying the point at which successive elements are no longer correlated. Further characterization was accomplished through the correlation dimension, a measure of the complexity of the attractor. Lastly, the amount of disorder of the system is described by a Kolmogorov-type entropy estimate. All six aforementioned tests were also implemented on ten levels of detail coefficients resulting from a discrete wavelet transformation of the same signal as used above. Through this analysis it is possible to identify and describe micro (particle level), meso (clustering or turbulence level), and macro (physical or dimensional level) length scales even though some literature considers these scales inseparable [6]. This investigation also used detail wavelet coefficients in conjunction with ANOVA analysis to show which scales have the most impact on the raw signal resulting from local hydrodynamic conditions.

  20. Volatilization of the heavy metals during circulating fluidized bed combustion of forest residue

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Valmari, T.; Sfiris, G.; Nilsson, K.; Maenhaut, W.

    1999-02-01

    Increasing interest in using biomass for energy production has created a need to establish a method for its sustainable utilization. During combustion, the inorganic incombustible species in the biomass are converted into ash. The environmental impact on the heavy metals contained in the combustion product ash depends on the speciation of the heavy metals and the size distributions of the heavy metals in the ash. Therefore, the behavior of cadmium, lead, copper, and zinc was studied experimentally during circulating fluidized bed combustion (CFBC) of Swedish forest residue. The size distributions and concentrations of the heavy metals in the fly ash particles and in the gas phase were determined by low-pressure impacts and filters upstream of the convective back pass at 830 C. Downstream of the convective back pass at T = 150 C, the size distributions were determined. The fly ash from CFBC was found to contain two separate particle classes. Fine particles consisted mainly of KCl, and coarse particles contained as major elements Ca and Si. Major fraction of all the studied heavy metals were found in the coarse fly ash particles at location 1 at 830 C; 7--26% of Pb, 24--27% of Cu, 1--8% of Cd, and less than 1% of Zn were found in the gas phase. The gas-to-particle conversion route for Cd, Pb, and Cu was found by chemical surface reaction, probably with silicates. None of the studied heavy metals were enriched in the fine particles at the inlet of the electrostatic precipitator.

  1. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2007-03-31

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2007 through March 31, 2007. The effort in this quarter has concentrated on installing the CFBC Facility and for conducting cold fluidization operations tests in the CFBC facility. The assembly of the ash recirculation pipe duct from the cyclones back to the bed area of the combustor, including the upper and lower loop seals was completed. The electric bed pre-heater was installed to heat the fluidizing air as it enters the wind box. The induced draft fan along with its machine base and power supply was received and installed. The flue gas duct from secondary cyclone outlet to induced draft fan inlet was received and installed, as well as the induced fan flue gas discharge duct. Pressure testing from the forced draft fan to the outlet of the induced fan was completed. In related research a pilot-scale halogen addition test was conducted in the empty slipstream reactor (without (Selective Catalytic Reduction) SCR catalyst loading) and the SCR slipstream reactor with two commercial SCR catalysts. The greatest benefits of conducting slipstream tests can be flexible control and isolation of specific factors. This facility is currently used in full-scale utility and will be combined into 0.6MW CFBC in the future. This work attempts to first investigate performance of the SCR catalyst in the flue gas atmosphere when burning Powder River Basin (PRB), including the impact of PRB coal flue gas composition on the reduction of nitrogen oxides (NOx) and the oxidation of elemental mercury (Hg(0)) under SCR conditions. Secondly, the impacts of hydrogen halogens (Hydrogen fluoride (HF), Hydrogen chloride (HCl), Hydrogen Bromide (HBr) and Hydrogen Iodine (HI)) on Hg(0) oxidation and their mechanisms can be explored.

  2. Analysis of the acceleration region in a circulating fluidized bed riser operating above fast fluidization velocities

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.

    2008-11-05

    In commercial circulating fluidized bed (CFB) processes the acceleration zone greatly contributes to solids mixing, gas and solids dispersion, and particle residence times. A new analysis was developed to describe the relative gas-solids concentration in the acceleration region of a transport system with air as the fluidizing agent for Geldart-type B particles. A theoretical expression was derived from a drag relationship and momentum and continuity equations to describe the evolution of the gas-solids profile along the axial direction. The acceleration zone was characterized using nondimensional analysis of the continuum equations (balances of masses and momenta) that described multiphase flows. In addition to acceleration length, the boundary condition for the solids fraction at the bottom of the riser and the fully developed regions were measured using an industrial scale CFB of 0.3 m diameter and 15 m tall. The operating factors affecting the flow development in the acceleration region were determined for three materials of various sizes and densities in core annular and dilute regimes of the riser. Performance data were taken from statistically designed experiments over a wide range of Fr (0.5-39), Re (8-600), Ar (29-3600), load ratio (0.2-28), riser to particle diameter ratio (375-5000), and gas to solids density ratio (138-1381). In this one-dimensional system of equations, velocities and solid fractions were assumed to be constant over any cross section. The model and engineering correlations were compared with literature expressions to assess their validity and range of applicability. These expressions can be used as tools for simulation and design of a CFB riser and can also be easily coupled to a kinetics model for process simulation.

  3. Biological nutrient removal from leachate using a pilot liquid-solid circulating fluidized bed bioreactor (LSCFB).

    PubMed

    Eldyasti, Ahmed; Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2010-09-15

    Biological treatment of landfill leachate is a concern due to toxicity, high ammonia, low biodegradable organic matter concentrations, and low carbon-to-nitrogen ratio. To study the reliability and commercial viability of leachate treatment using an integrated liquid-solid circulating fluidized bed bioreactor (LSCFB), a pilot-scale LSCFB was established at the Adelaide Pollution Control Plant, London, Ontario, Canada. Anoxic and aerobic columns were used to optimize carbon and nutrient removal capability from leachate using 600 microm lava rock with a total porosity of 61%, at empty bed contact times (EBCTs) of 0.55, 0.49, and 0.41 d. The LSCFB achieved COD, nitrogen, and phosphorus removal efficiencies of 85%, 80%, and 70%, respectively at a low carbon-to-nitrogen ratio of 3:1 and nutrients loading rates of 2.15 kg COD/(m(3) d), 0.70 kg N/(m(3) d), and 0.014 kg P/(m(3) d), as compared with 60-77% COD and 70-79% nitrogen removal efficiencies achieved by upflow anaerobic sludge blanket (UASB) and moving bed bioreactor (MBBR), respectively. The LSCFB effluent characterized by

  4. Flow behaviors in a high-flux circulating fluidized bed - article no. A79

    SciTech Connect

    Wang, X.F.; Jin, B.S.; Zhong, W.Q.; Zhang, M.Y.; Huang, Y.J.; Duan, F.

    2008-07-01

    A high-flux circulating fluidized bed coal gasifier cold model which consists of a vertical riser (0.06m-I.D. x 5m-high), two downcomers (0.04m-I.D. x 3.5m-high and 0.1m-I.D. x 3m-high), an inertial separator, a cyclone and two solid feeding devices were established. Geldart group B particles with mean diameters of 140 {mu} m and densities of 2700 kg/m{sup 3} were used as bed materials. Flow behaviors were investigated with the solid mass flux ranges from 108 to 395 kg/m{sup 2} and the superficial gas velocity ranges from 7.6 to 10.2 m/s. The pressure drop, apparent solids holdups, average slip velocity and solids-to-air mass flow ratio under different operating conditions were obtained. The results showed that the riser total pressure drop increased sharply with bed height in the low elevation but slowly in the high elevation, since the solids holdup was higher in the low region than that in the high region. The solids holdup increased with the increasing of solids mass flux while it decreased with increasing superficial gas velocity. A dense suspension upflow flow (DSU) structure was found only existing in the low elevation while the rest upper region was still in the dilute phase, and the length of DSU flow structure increased with solids mass flux. The average slip velocity was found to be the strong function of apparent solids holdup; increasing apparent solids holdup leads to the increase of slip velocity. The riser total pressure drop and apparent solids holdup increase with the solids-to-air mass flow ratio.

  5. Experimental study on combustion characteristics and NOX emissions of pulverized anthracite preheated by circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Zhu, Jian-Guo; Lu, Qing-Gang

    2011-08-01

    A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carried out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOX emissions. In the current study, important factors that influence the combustion characteristics and NOX emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800°C in CFB when the primary air is 24% of theoretical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOX emission concentration is less than 371 mg/m3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOX concentration is 221 mg/m3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.

  6. Study on biomass circulation and gasification performance in a clapboard-type internal circulating fluidized bed gasifier.

    PubMed

    Zhou, Zhao-qiu; Ma, Long-long; Yin, Xiu-li; Wu, Chuang-zhi; Huang, Li-cheng; Wang, Chu

    2009-01-01

    We investigated the solid particle flow characteristics and biomass gasification in a clapboard-type internal circulating fluidized bed reactor. The effect of fluidization velocity on particle circulation rate and pressure distribution in the bed showed that fluidization velocities in the high and low velocity zones were the main operational parameters controlling particle circulation. The maximum internal circulation rates in the low velocity zone came almost within the range of velocities in the high velocity zone, when u(H)/u(mf)=2.2-2.4 for rice husk and u(H)/u(mf)=3.5-4.5 for quartz sand. In the gasification experiment, the air equivalence ratio (ER) was the main controlling parameter. Rice husk gasification gas had a maximum heating value of around 5000 kJ/m(3) when ER=0.22-0.26, and sawdust gasification gas reached around 6000-6500 kJ/m(3) when ER=0.175-0.24. The gasification efficiency of rice husk reached a maximum of 77% at ER=0.28, while the gasification efficiency of sawdust reached a maximum of 81% at ER=0.25. PMID:19393730

  7. Processing of residues and municipal waste in circulating fluidized beds: Operating experience, design concepts and future developments

    SciTech Connect

    Plass, L.; Albrecht, J.; Loeffler, J.C.

    1997-12-31

    Based on experience on processing of unconventional fuels in commercial Circulating Fluidized Bed (CFB) gasifiers new plant concepts for thermal treatment of residues and municipal waste are presented. Particular emphasis is put on optimizing process efficiencies and environmental performance of the overall processes. The thermal treatment of waste is carried out in two steps: Gasification in a CFB-reactor is followed by a high temperature reactor for complete breakdown of gaseous condensable hydrocarbons and for slagging of dust entrained in the CFB product gas. Major details of the process alternatives are discussed in view of economical and ecological aspects.

  8. Performance analysis of co-firing waste materials in an advanced pressurized fluidized-bed combustor

    SciTech Connect

    Bonk, D.L.; McDaniel, H.M.; DeLallo, M.R. Jr.; Zaharchuk, R.

    1995-07-01

    The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal wastes. Leading this approach is the atmospheric fluidized-bed combustor (AFBC). It has demonstrated its commercial acceptance in the utility market as a reliable source of power by burning a variety of waste and alternative fuels. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economical feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. The results and conclusions developed are generally applicable to current and advanced PFBC design concepts. Wastes considered for co-firing include municipal solid waste (MSW), sewage sludge, and industrial de-inking sludge. Conceptual designs of two power plants rated at 250 MWe and 150 MWe were developed. Heat and material balances were completed for each plant along with environmental issues. With the PFBC`s operation at high temperature and pressure, efforts were centered on defining feeding systems capable of operating at these conditions. Air emissions and solid wastes were characterized to assess the environmental performance comparing them to state and Federal regulations. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

  9. Flow regime study of a light material in an industrial scale cold flow circulating fluidized bed

    SciTech Connect

    Mei, J.S.; Monazam, E.R.; Shadle, L.J.

    2006-06-15

    A series of experiments was conducted in the 0.3 meter diameter circulating fluidized bed test facility at the National Energy Technology Laboratory (NETL) of the U. S. Department of Energy. The particle used in this study was a coarse, light material, cork, which has a particle density of 189 kg/m{sup 3} and a mean diameter of 812 {mu}m. Fluidizing this material in ambient air approximates the same gas-solids density ratio as coal and coal char in a pressurized gasifier. The purpose of this study is twofold. First, this study is to provide a better understanding on the fundamentals of flow regimes and their transitions. The second purpose of this study is to generate reliable data to validate the mathematical models, which are currently under development at NETL. This paper presents and discusses the data, which covered operating flow regime from dilute phase, fast fluidization, and to dense phase transport by varying the solid flux, G{sub s}. at a constant gas velocity, U{sub g}. Data are presented by mapping the flow regime for coarse cork particles in a {Delta}P/{Delta} L-G{sub s}-U{sub g} plot. A stable operation can be obtained at a fixed riser gas velocity higher than the transport velocity e.g., at U{sub g} = 3.2 m/s, even though the riser is operated within the fast fluidization flow regime. Depending upon the solids influx, the riser can also be operated at dilute phase or dense phase flow regimes. Experimental data were compared to empirical correlations in published literature for flow regime boundaries as well as solids, fractions in the upper dilute and the lower dense regions for fast fluidization flow regime. Comparisons of measured data with these empirical correlations show rather poor agreements. These discrepancies, however, are not surprising since the correlations for these transitions were derived from experimental data of comparative heavier materials such as sands, FCC, iron ore etc.

  10. Solids circulation around a jet in a fluidized bed gasifier. Final technical report, September 1, 1978-September 30, 1980

    SciTech Connect

    Gidaspow, D.; Ettehadieh, B.; Lin, C.; Goyal, A.; Lyczkowski, R.W.

    1980-01-01

    The object of this investigation was to develop an experimentally verified hydrodynamic model to predict solids circulation around a jet in a fluidized bed gasifier. Hydrodynamic models of fluidization use the principles of conservation of mass, momentum and energy. To account for unequal velocities of solid and fluid phases, separate phase momentum balances are developed. Other fluid bed models used in the scale-up of gasifiers do not employ the principles of conservation of momentum. Therefore, these models cannot predict fluid and particle motion. In such models solids mixing is described by means of empirical transfer coefficients. A two dimensional unsteady state computer code was developed to give gas and solid velocities, void fractions and pressure in a fluid bed with a jet. The growth, propagation and collapse of bubbles was calculated. Time-averaged void fractions were calculated that showed an agreement with void fractions measured with a gamma ray densitometer. Calculated gas and solid velocities in the jet appeared to be reasonable. Pressure and void oscillations also appear to be reasonable. A simple analytical formula for the rate of solids circulation was developed from the equations of change. It agrees with Westinghouse fluidization data in a bed with a draft tube. One dimensional hydrodynamic models were applied to modeling of entrained-flow coal gasification reactors and compared with data. Further development of the hydrodynamic models should make the scale-up and simulation of fluidized bed reactors a reality.

  11. Numerical simulation on pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhu, Jianguo; Ouyang, Ziqu; Lu, Qinggang

    2013-06-01

    High temperature air combustion is a prospecting technology in energy saving and pollutants reduction. Numerical simulation on pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed was presented. The down-fired combustor, taken as the calculation domain, has the diameter of 220 mm and the height of 3000 mm. 2 cases with air staging combustion are simulated. Compared the simulation results with experimental data, there is a good agreement. It is found that the combustion model and NOx formation model are applicable to simulate the pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed. The results show that there is a uniform temperature profile along the axis of the down-fired combustor. The NOx emissions are lower than those of ordinary pulverized coal combustion, and the NOx emissions are 390 mg/m3 and 352 mg/m3 in Case 1 and Case 2, respectively. At the range of 300-600 mm below the nozzle, the NO concentration decreases, mainly resulting from some homogeneous reactions and heterogeneous reaction. NO concentration has a little increase at the position of 800 mm below the nozzle as the tertiary air supplied to the combustor at the position of 600 mm below the nozzle.

  12. Experimental study on the reuse of spent rapidly hydrated sorbent for circulating fluidized bed flue gas desulfurization.

    PubMed

    Li, Yuan; Zheng, Kai; You, Changfu

    2011-11-01

    Rapidly hydrated sorbent, prepared by rapidly hydrating adhesive carrier particles and lime, is a highly effective sorbent for moderate temperature circulating fluidized bed flue gas desulfurization (CFB-FGD) process. The residence time of fine calcium-containing particles in CFB reactors increases by adhering on the surface of larger adhesive carrier particles, which contributes to higher sorbent calcium conversion ratio. The circulation ash of CFB boilers (α-adhesive carrier particles) and the spent sorbent (β and γ-adhesive carrier particles) were used as adhesive carrier particles for producing the rapidly hydrated sorbent. Particle physical characteristic analysis, abrasion characteristics in fluidized bed and desulfurization characteristics in TGA and CFB-FGD systems were investigated for various types of rapidly hydrated sorbent (α, β, and γ-sorbent). The adhesion ability of γ-sorbent was 50.1% higher than that of α-sorbent. The abrasion ratio of β and γ-sorbent was 16.7% lower than that of α-sorbent. The desulfurization abilities of the three sorbent in TGA were almost same. The desulfurization efficiency in the CFB-FGD system was up to 95% at the bed temperature of 750 °C for the β-sorbent. PMID:21928832

  13. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  14. High rate biological nutrient removal from high strength wastewater using anaerobic-circulating fluidized bed bioreactor (A-CFBBR).

    PubMed

    Andalib, Mehran; Nakhla, George; Zhu, Jesse

    2012-08-01

    Biological nutrient removal (BNR) from high strength wastewater was investigated using a newly developed integrated anaerobic fluidized bed (AF) with circulating fluidized bed bioreactor henceforth called A-CFBBR. The A-CFBBR showed 99.7%COD removal, 84% nitrogen removal, with a very low sludge yield of 0.017 g VSS/g COD while treating a synthetic wastewater containing 10,700 mg COD/L and 250 mg NH(3)-N/L over a period of 6 months. The system was operated at an organic loading rate (OLR) of 35 kg COD/m(3)(AF) d and nitrogen loading rate (NLR) of 1.1 kg N/m(3)(CFBBR) d at a hydraulic retention time (HRT) of less than 12 h in the A-CFBBR. Microbial communities analysis using DGGE confirmed the presence of both AOBs and NOBs in the riser and downer. Pseudomonas putida and Pseudomonas fluorescence were the dominant denitrifiers present in the downer. Methanogenic activity was accomplished by a microbial mixture of archaea and bacteria in the anaerobic column. PMID:22717573

  15. Fluidized-bed combustion

    SciTech Connect

    Botros, P E

    1990-04-01

    This report describes the activities of the Morgantown Energy Technology Center's research and development program in fluidized-bed combustion from October 1, 1987, to September 30, 1989. The Department of Energy program involves atmospheric and pressurized systems. Demonstrations of industrial-scale atmospheric systems are being completed, and smaller boilers are being explored. These systems include vortex, multi-solid, spouted, dual-sided, air-cooled, pulsed, and waste-fired fluidized-beds. Combustion of low-rank coal, components, and erosion are being studied. In pressurized combustion, first-generation, combined-cycle power plants are being tested, and second-generation, advanced-cycle systems are being designed and cost evaluated. Research in coal devolatilization, metal wastage, tube corrosion, and fluidization also supports this area. 52 refs., 24 figs., 3 tabs.

  16. JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal

    SciTech Connect

    Douglas Hajicek; Jay Gunderson; Ann Henderson; Stephen Sollom; Joshua Stanislowski

    2007-08-15

    Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before it could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash

  17. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters were made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  18. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters have been made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  19. Modeling and simulation of liquid-solid circulating fluidized bed ion exchange system for continuous protein recovery.

    PubMed

    Mazumder, Jahirul; Zhu, Jingxu; Bassi, Amarjeet S; Ray, Ajay K

    2009-09-01

    Liquid-solid circulating fluidized bed (LSCFB) is an integrated two-column (downcomer and riser) system which can accommodate two separate processes (adsorption and desorption) in the same unit with continuous circulation of the solid particles between the two columns. In this study, a mathematical model based on the assumption of homogeneous fluidization was developed considering hydrodynamics, adsorption-desorption kinetics and liquid-solid mass transfer. The simulation results showed good agreement with the available experimental results for continuous protein recovery. A parametric sensitivity study was performed to better understand the influence of different operating parameters on the BSA adsorption and desorption capacity of the system. The model developed can easily be extended to other applications of LSCFB. PMID:19466748

  20. Simulation for supporting scale-up of a fluidized bed reactor for advanced water oxidation.

    PubMed

    Tisa, Farhana; Raman, Abdul Aziz Abdul; Daud, Wan Mohd Ashri Wan

    2014-01-01

    Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe(3+) and Fe(2+) mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40-90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment. PMID:25309949

  1. Advancement of an Infra-Red Technique for Whole-Field Concentration Measurements in Fluidized Beds

    PubMed Central

    Medrano, Jose A.; de Nooijer, Niek C. A.; Gallucci, Fausto; van Sint Annaland, Martin

    2016-01-01

    For a better understanding and description of the mass transport phenomena in dense multiphase gas-solids systems such as fluidized bed reactors, detailed and quantitative experimental data on the concentration profiles is required, which demands advanced non-invasive concentration monitoring techniques with a high spatial and temporal resolution. A novel technique based on the selective detection of a gas component in a gas mixture using infra-red properties has been further developed. The first stage development was carried out using a very small sapphire reactor and CO2 as tracer gas. Although the measuring principle was demonstrated, the real application was hindered by the small reactor dimensions related to the high costs and difficult handling of large sapphire plates. In this study, a new system has been developed, that allows working at much larger scales and yet with higher resolution. In the new system, propane is used as tracer gas and quartz as reactor material. In this study, a thorough optimization and calibration of the technique is presented which is subsequently applied for whole-field measurements with high temporal resolution. The developed technique allows the use of a relatively inexpensive configuration for the measurement of detailed concentration fields and can be applied to a large variety of important chemical engineering topics. PMID:26927127

  2. Advancement of an Infra-Red Technique for Whole-Field Concentration Measurements in Fluidized Beds.

    PubMed

    Medrano, Jose A; de Nooijer, Niek C A; Gallucci, Fausto; van Sint Annaland, Martin

    2016-01-01

    For a better understanding and description of the mass transport phenomena in dense multiphase gas-solids systems such as fluidized bed reactors, detailed and quantitative experimental data on the concentration profiles is required, which demands advanced non-invasive concentration monitoring techniques with a high spatial and temporal resolution. A novel technique based on the selective detection of a gas component in a gas mixture using infra-red properties has been further developed. The first stage development was carried out using a very small sapphire reactor and CO₂ as tracer gas. Although the measuring principle was demonstrated, the real application was hindered by the small reactor dimensions related to the high costs and difficult handling of large sapphire plates. In this study, a new system has been developed, that allows working at much larger scales and yet with higher resolution. In the new system, propane is used as tracer gas and quartz as reactor material. In this study, a thorough optimization and calibration of the technique is presented which is subsequently applied for whole-field measurements with high temporal resolution. The developed technique allows the use of a relatively inexpensive configuration for the measurement of detailed concentration fields and can be applied to a large variety of important chemical engineering topics. PMID:26927127

  3. Simulation for Supporting Scale-Up of a Fluidized Bed Reactor for Advanced Water Oxidation

    PubMed Central

    Abdul Raman, Abdul Aziz; Daud, Wan Mohd Ashri Wan

    2014-01-01

    Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe3+ and Fe2+ mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40–90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment. PMID:25309949

  4. A dynamic simulation model for power plants with atmospheric and pressurized circulating fluidized bed combustion -- Interactions of plant components and design studies

    SciTech Connect

    Glasmacher-Remberg, C.; Fett, F.N.

    1999-07-01

    Power plants with atmospheric or pressurized circulating fluidized bed combustion are complex technical systems. The operation characteristics of these power plants depend on the behavior of the single components and their interactions. The theoretical understanding of power plant processes of this kind as well as the design, the reliability and the practical operation can be enhanced by the application of mathematical models for the complete process. A dynamic simulation model for power plants with atmospheric circulating fluidized bed combustion (ACFBC) and pressurized circulating fluidized bed combustion (PCFBC) consisting of comprehensive submodels for the subsystems gas turbine, circulating fluidized bed combustor and water/steam cycle is presented. Apart from the investigation of the complete power plant, the simulation program enables the analysis of the three mentioned subsystems separately. Each subsystem is described by a set of unsteady-state differential and algebraic equations solved by an implicit Euler-method using a modified Newton-Raphson method. With the aid of the dynamic simulation program for a selected power plant, the effect of changes in plant operation will be examined for full and part load as well as the transient response of the system due to the carried out operation. Emphasis is laid on the characterization of the interactions between the subsystems. The dynamic simulation program can be used for design studies and it is investigated how changes of the plant design influence the operation characteristics of the example plant.

  5. System design study to reduce capital and operating costs and bench-scale testing of a circulating-bed AFB [atmospheric pressure fluidized bed] advanced concept: Phase 1, Design, cost estimate, and cost comparison for MWK circulating fluid bed combustor and oil-fired boilers: Final report

    SciTech Connect

    Sadhukhan, P.; Lin, Y.Y.; Hsiao, K.H.; Richards, S.R.; Wagner, C.; Settle, W.H.; Bryant, J.; Gorman, W.A.; Newlin, T.; Shires, P.J.; James, J.L.

    1986-06-01

    The Department of Energy (DOE) issued an RFP for a "System Design Study to Reduce Capital and Operating Cost and Bench Scale Testing of a Circulating-Bed AFB Advanced Concept." The design and cost study of a 150,000 pounds per hour steam boiler comprised Phase-I of the RFP. The objective was to produce a design with improved performance and reduced capital and operating costs compared with conventional atmospheric pressure fluidized bed (AFB) boilers. The final result was a significant reduction of capital cost - 36% below the lowest AFB plant cost. The steam cost was 24% below the corresponding cost for the AFB process. In June 1985, DOE issued a Change Order (C001) to the Phase-I study in order for MWK to design and estimate the cost for a scaled-down coal-fired (Illinois No. 6, 3% S) CFBC plant producing low pressure and low temperature steam (75,000lbs/hr, 200 psig, 387{degree}F), and to compare the costs -capital and steam costs -with those for a packaged high sulfur (3%) fuel oil-fired boiler, which is of the same capacity and requires SO{sub 2} removal. An additional objective was to estimate the cost for a No. 2 fuel oil-fired boiler that does not need any SO{sub 2} scrubber. An evaluation of the sensitivity of the steam cost to the oil-fired boiler capital cost and to fuel prices was also to be undertaken. The cost of steam produced by the No. 6 fuel oil boiler is 52% higher than the cost for CFBC, and the corresponding cost for the No. 2 fuel oil plant is 43% higher. Again, a large advantage for the CFBC comes from the low price of coal relative to that of oil. The large cost advantage of steam calculated for the MWK CFBC using coal as a fuel over the oil-fired boilers would remain even in the worst case scenario of a declining oil price accompanied by a steady coal price. 7 refs., 25 figs., 34 tabs.

  6. Particle-size optimization for SO{sub 2} capture by limestone in a circulating fluidized bed

    SciTech Connect

    Saastamoinen, J.J.

    2007-10-15

    Sulfur capture by limestone particles in a circulating fluidized bed is studied by modeling. Small particles are reactive but they have a short residence time depending on the separation efficiency of the cyclone. With large particles, the residence time is longer, but the rate and degree of sulfur capture are lower. Then the large particles removed in the bottom ash flow may have reached a lesser degree of conversion (from CaO to CaSO{sub 4}), especially if the rate of attrition is low. The optimum particle size or particle-size distribution to minimize the limestone feed rate to achieve a given efficiency of sulfur capture is discussed. A methodology to calculate the optimum size is presented.

  7. Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    2000-06-30

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. At their own risk, JEA has begun initial construction activities without DOE funding. Construction would take approximately two years and, consistent with the original JEA schedule, would be completed in December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared finding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues, including air quality, traffic

  8. Draft Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    1999-08-27

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, which occupies a 400-acre industrial site along the north shore of the St. Johns River about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. JEA has indicated that construction may begin without DOE funding prior to the completion of the NEPA process in February 2000 and would continue until December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared funding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues

  9. Investigation of heat transfer and combustion in the advanced fluidized bed combustor (FBC)

    SciTech Connect

    Dr. Seong W. Lee

    1998-10-01

    The objective of this project is to predict the heat transfer and combustion performance in newly-designed fluidized bed combustor (FBC) and to provide the design guide lines and innovative concept for small-scale boiler and furnace. The major accomplishments are summarized.

  10. Fluidized bed quenching technology

    SciTech Connect

    Reynoldson, R.

    1996-12-31

    The use of fluidized beds for quenching ferrous materials is outlined and compared with the more traditional techniques commonly used in the heat treatment industry. The use of fluidized bed quenching to control distortion of metal parts is also discussed. A case study is provided to illustrate a practical application of fluidized bed quenching.

  11. Applicability of fluidized bed reactor in recalcitrant compound degradation through advanced oxidation processes: a review.

    PubMed

    Tisa, Farhana; Abdul Raman, Abdul Aziz; Wan Daud, Wan Mohd Ashri

    2014-12-15

    Treatment of industrial waste water (e.g. textile waste water, phenol waste water, pharmaceutical etc) faces limitation in conventional treatment procedures. Advanced oxidation processes (AOPs) do not suffer from the limits of conventional treatment processes and consequently degrade toxic pollutants more efficiently. Complexity is faced in eradicating the restrictions of AOPs such as sludge formation, toxic intermediates formation and high requirement for oxidants. Increased mass-transfer in AOPs is an alternate solution to this problem. AOPs combined with Fluidized bed reactor (FBR) can be a potential choice compared to fixed bed or moving bed reactor, as AOP catalysts life-span last for only maximum of 5-10 cycles. Hence, FBR-AOPs require lesser operational and maintenance cost by reducing material resources. The time required for AOP can be minimized using FBR and also treatable working volume can be increased. FBR-AOP can process from 1 to 10 L of volume which is 10 times more than simple batch reaction. The mass transfer is higher thus the reaction time is lesser. For having increased mass transfer sludge production can be successfully avoided. The review study suggests that, optimum particle size, catalyst to reactor volume ratio, catalyst diameter and liquid or gas velocity is required for efficient FBR-AOP systems. However, FBR-AOPs are still under lab-scale investigation and for industrial application cost study is needed. Cost of FBR-AOPs highly depends on energy density needed and the mechanism of degradation of the pollutant. The cost of waste water treatment containing azo dyes was found to be US$ 50 to US$ 500 per 1000 gallons where, the cost for treating phenol water was US$ 50 to US$ 800 per 1000 gallons. The analysis for FBR-AOP costs has been found to depend on the targeted pollutant, degradation mechanism (zero order, 1st order and 2nd order) and energy consumptions by the AOPs. PMID:25190594

  12. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. PMID:26278370

  13. Development of a topping combustor for advanced concept pressurized fluidized-bed combustion systems

    SciTech Connect

    Domeracki, W.F.; Dowdy, T.E.; Bachovchin, D.

    1995-11-01

    A project team consisting of Foster Wheeler Development Corporation, Westinghouse Electric Corporation, Gilbert/Commonwealth and the Institute of Gas Technology, are developing a Second Generation Pressurized Fluidized Bed System. Foster Wheeler is developing a carbonizer (a partial gasifier) and a pressurized fluidized bed combustor. Both these units operate at a nominal 1600{degrees}F (870{degrees}C) for optimal sulfur capture. Since this temperature is well below the current combustion turbine combustor outlet operating temperature of 2350{degrees}F (1290{degrees}C), to reach commercialization, a topping combustor and hot gas cleanup (HGCU) equipment must be developed. Westinghouse`s efforts are focused on the development of the high temperature gas cleanup equipment and the topping combustor. This paper concentrates on the design and test of the topping combustor, which must use a low heating value syngas from the carbonizer at approximately 1600{degrees}F and 150 to 210 psi.

  14. Development of an advanced process for drying fine coal in an inclined fluidized bed

    SciTech Connect

    Boysen, J.E.; Cha, C.Y.; Barbour, F.A.; Turner, T.F.; Kang, T.W.; Berggren, M.H.; Hogsett, R.F.; Jha, M.C.

    1990-02-01

    The objective of this research project was to demonstrate a technically feasible and economically viable process for drying and stabilizing high-moisture subbituminous coal. Controlled thermal drying of coal fines was achieved using the inclined fluidized-bed drying and stabilization process developed by the Western Research Institute. The project scope of work required completion of five tasks: (1) project planning, (2) characterization of two feed coals, (3) bench-scale inclined fluidized-bed drying studies, (4) product characterization and testing, and (5) technical and economic evaluation of the process. High moisture subbituminous coals from AMAX Eagle Butte mine located in the Powder River Basin of Wyoming and from Usibelli Coal Mine, Inc. in Healy, Alaska were tested in a 10-lb/hr bench-scale inclined fluidized-bed. Experimental results show that the dried coal contains less than 1.5% moisture and has a heating value over 11,500 Btu/lb. The coal fines entrainment can be kept below 15 wt % of the feed. The equilibrium moisture of dried coal was less than 50% of feed coal equilibrium moisture. 7 refs., 60 figs., 47 tabs.

  15. Combustion in fluidized beds

    SciTech Connect

    Dry, F.J.; La Nauze, R.D. )

    1990-07-01

    Circulating fluidized-bed (CFB) combustion systems have become popular since the late 1970s, and, given the current level of activity in the area,it is clear that this technology has a stable future in the boiler market. For standard coal combustion applications, competition is fierce with mature pulverized-fuel-based (PF) technology set to maintain a strong profile. CFB systems, however, can be more cost effective than PF systems when emission control is considered, and, as CFB technology matures, it is expected that an ever-increasing proportion of boiler installations will utilize the CFB concept. CFB systems have advantages in the combustion of low-grade fuels such as coal waste and biomass. In competition with conventional bubbling beds, the CFB boiler often demonstrates superior carbon burn-out efficiency. The key to this combustion technique is the hydrodynamic behavior of the fluidized bed. This article begins with a description of the fundamental fluid dynamic behavior of the CFB system. This is followed by an examination of the combustion process in such an environment and a discussion of the current status of the major CFB technologies.

  16. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized bed. Topical report, January 1, 1991--June 30, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.; Heping, Y.; Clifton, K.

    1992-07-01

    This research program involves two major aspects. First, to evaluate techniques to effectively probe the polydisperse gas-solid flows and second, to apply these techniques to study the gas-solid flow structure and clusters in the riser of a circulating fluidized bed riser. Amongst the non-intrusive techniques a modified laser Doppler technique based on the fluorescence-emission concept has been adopted and the other techniques involve pitot-static pressure probes. A circulating fluidized bed (CFB) facility has been designed, built and is currently operational at West Virginia University. The design provides for maximum versatility in investigating the hydrodynamics of the CFB riser. Two stage cyclones are employed to capture the particles exhausted from the riser. Measurements of gas velocity distribution were carried out in the circulating fluidized bed riser. with particles having a mean diameter of 112 {mu}m and a density of 2305 kg/m{sup 3} and another set of particles with a mean diameter of 145 {mu}m and a density of 2245 kg/m{sup 3}. The experimental results showed that the local gas velocity varied with the radial position, elevation, solids circulation rate, superficial velocity and particle size. A general formula for gas velocity distribution in the circulating fluidized bed riser was obtained based on the particle circulation, superficial velocity and particle diameter. The pressure drops across the L-valve were also studied for different particle sizes, L-valve diameters and aeration. The solids flowrate was found to be a function of the L-valve geometry, operating parameters and solids properties. Pressure drop of L-valve increases with increasing solids diameter and decreasing diameter of the L-valve. Pressure drop across standpipe increases as the solids diameter and diameter of the standpipe decrease.

  17. High temperature gas cleaning using honeycomb barrier filter on a coal-fired circulating fluidized bed combustor

    SciTech Connect

    Bishop, B.; Raskin, N.

    1996-12-31

    An efficient particulate hot gas cleaning equipment is a must for the successful commercialization of high efficiency pressurized coal-fired energy conversion systems. Many types of ceramic barrier filter systems are under development during the past decade. Significant progress has been made on the mechanical packaging of ceramic materials at high temperature (up to 900 C) environment. However, there is still considerable difficulty in operating the candle type filters at temperatures close to 900 C. CeraFilter Systems, Inc., and CeraMem Corporation are developing a new type of monolith honeycomb filters for high temperature and high pressure applications. The honeycomb filters have been tested downstream of a coal-fired atmospheric circulating fluidized bed combustor. Coal was fired with limestone as the SO{sub 2} control sorbent. Two test runs were conducted, each at 870 C and at a filtration velocity of 2.2--2.3 cm/s. The testing included both high speed and conventional data acquisition to monitor effects of the cleaning pulses and long term pressure drop characteristics. Dust loadings were measured before and after the filter by the Energy and Environmental Research Center (EERC) of Grand Forks, North Dakota. The dust capture efficiency of the Filter was very high and could easily meet the strict particulate emission level requirements and the allowable dust loading into a gas turbine stream.

  18. Investigation of gas–solids flow in a circulating fluidized bed using 3D electrical capacitance tomography

    NASA Astrophysics Data System (ADS)

    Mao, Mingxu; Ye, Jiamin; Wang, Haigang; Yang, Wuqiang

    2016-09-01

    The hydrodynamics of gas–solids flow in the bottom of a circulating fluidized bed (CFB) are complicated. Three-dimensional (3D) electrical capacitance tomography (ECT) has been used to investigate the hydrodynamics in risers of different shapes. Four different ECT sensors with 12 electrodes each are designed according to the dimension of risers, including two circular ECT sensors, a square ECT sensor and a rectangular ECT sensor. The electrodes are evenly arranged in three planes to obtain capacitance in different heights and to reconstruct the 3D images by linear back projection (LBP) algorithm. Experiments were carried out on the four risers using sands as the solids material. The capacitance and differential pressure are measured under the gas superficial velocity from 0.6 m s‑1 to 3.0 m s‑1 with a step of 0.2 m s‑1. The flow regime is investigated according to the solids concentration and differential pressure. The dynamic property of bubbling flows is analyzed theoretically and the performance of the 3D ECT sensors is evaluated. The experimental results show that 3D ECT can be used in the CFB with different risers to predict the hydrodynamics of gas–solids bubbling flows.

  19. Effect of cofiring coal and biofuel with sewage sludge on alkali problems in a circulating fluidized bed boiler

    SciTech Connect

    K.O. Davidsson; L.-E. Aamand; A.-L. Elled; B. Leckner

    2007-12-15

    Cofiring experiments were performed in a 12 MW circulating fluidized bed boiler. The fuel combinations were biofuel (wood+straw), coal+biofuel, coal+sewage sludge+biofuel, and sewage sludge+biofuel. Limestone or chlorine (PVC) was added in separate experiments. Effects of feed composition on bed ash and fly ash were examined. The composition of flue gas was measured, including on-line measurement of alkali chlorides. Deposits were collected on a probe simulating a superheater tube. It was found that the fuel combination, as well as addition of limestone, has little effect on the alkali fraction in bed ash, while chlorine decreases the alkali fraction in bed ash. Sewage sludge practically eliminates alkali chlorides in flue gas and deposits. Addition of enough limestone to coal and sludge for elimination of the SO{sub 2} emission does not change the effect of chlorine. Chlorine addition increases the alkali chloride in flue gas, but no chlorine was found in the deposits with sewage sludge as a cofuel. Cofiring of coal and biofuel lowers the alkali chloride concentration in the flue gas to about a third compared with that of pure biofuel. This is not affected by addition of lime or chlorine. It is concluded that aluminum compounds in coal and sludge are more important than sulfur to reduce the level of KCl in flue gas and deposits. 24 refs., 8 figs., 7 tabs.

  20. Flow Regime Study in a Circulating Fluidized Bed Riser with an Abrupt Exit: [1] High Density Suspension

    SciTech Connect

    Mei, J.S.; Lee, G.T.; Seachman, S.M.; Ludlow, J.C.; Shadle, L.J.

    2008-05-13

    Flow regime study was conducted in a 0.3 m diameter, 15.5 m tall circulating fluidized bed (CFB) riser with an abrupt exit at the National Energy Technology Laboratory of the U. S. Department of Energy. A statistical designed test series was conducted including four (4) operating set points and a duplicated center point (therefore a total of 6 operating set points). Glass beads of mean diameter 200 μm and particle density of 2,430 kg/m3 were used as bed material. The CFB riser was operated at various superficial gas velocities ranging from 5.6 to 7.6 m/s and solid mass flux from a low of 86 to a high of 303 kg/m2-s. Results of the apparent solids fraction profile as well as the radial particle velocity profile were analyzed in order to identify the presence of Dense Suspension Upflow (DSU) conditions. DSU regime was found to exist at the bottom of the riser, while the middle section of the riser was still exhibiting core-annular flow structure. Due to the abrupt geometry of the exit, the DSU regime was also found at the top of the riser. In addition the effects of the azimuthal angle, riser gas velocity, and mass solids flux on the particle velocity were investigated and are discussed in this paper.

  1. Combustion characteristics of paper mill sludge in a lab-scale combustor with internally cycloned circulating fluidized bed.

    PubMed

    Shin, D; Jang, S; Hwang, J

    2005-01-01

    After performing a series of batch type experiments using a lab-scale combustor, consideration was given to the use of an internally cycloned circulating fluidized bed combustor (ICCFBC) for a paper mill sludge. Operation parameters including water content, feeding mass of the sludge, and secondary air injection ratio were varied to understand their effects on combustion performance, which was examined in terms of carbon conversion rate (CCR) and the emission rates of CO, C(x)H(y) and NO(x). The combustion of paper mill sludge in the ICCFBC was compared to the reaction mechanisms of a conventional solid fuel combustion, characterized by kinetics limited reaction zone, diffusion limited reaction zone, and transition zone. The results of the parametric study showed that a 35% water content and 60 g feeding mass generated the best condition for combustion. Meanwhile, areal mass burning rate, which is an important design and operation parameter at an industrial scale plant, was estimated by a conceptual equation. The areal mass burning rate corresponding to the best combustion condition was approximately 400 kg/hm(2) for 35% water content. The secondary air injection generating swirling flow enhanced the mixing between the gas phase components as well as the solid phase components, and improved the combustion efficiency by increasing the carbon conversion rate and reducing pollutant emissions. PMID:16009301

  2. Development of methane and nitrous oxide emission factors for the biomass fired circulating fluidized bed combustion power plant.

    PubMed

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH(4)), Nitrous oxide (N(2)O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH(4) and N(2)O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH(4) and N(2)O exhausted from the CFB boiler. As a result, the emission factors of CH(4) and N(2)O are 1.4 kg/TJ (0.9-1.9 kg/TJ) and 4.0 kg/TJ (2.9-5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N(2)O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  3. Soy protein recovery in a solvent-free process using continuous liquid-solid circulating fluidized bed ion exchanger.

    PubMed

    Prince, Andrew; Bassi, Amarjeet S; Haas, Christine; Zhu, Jesse X; Dawe, Jennifer

    2012-01-01

    Soy protein concentrates and soy protein isolates act as ingredients in bakery, meat and dairy products, baby formulas, starting materials for spun textured vegetable products, and other nutritional supplements. In this study, the effectiveness of a liquid-solid circulating fluidized bed (LSCFB) ion exchanger is demonstrated for the recovery of soluble soy proteins from full fat and defatted soy flour. Under steady-state operating conditions, about 50% of the proteins could be recovered from the feed streams entering the ion exchanger. The LSCFB was shown to be a promising system for the recovery of soy protein from both defatted and full fat soy flour solutions. As the ion exchange process captures dissolved proteins, the system may offer a less damaging form of processing compared with the acid precipitation process where soy protein aggregates form and functionality is affected. In addition, the LSCFB allows simultaneous adsorption and desorption of the proteins allowing for a continuous operation. No prefiltration of feed containing suspended particles is required as well, because fluidization is used in place of packed bed technology to improve on current ion exchange processes. PMID:22002948

  4. A study on methane and nitrous oxide emissions characteristics from anthracite circulating fluidized bed power plant in Korea.

    PubMed

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH₄) and nitrous oxide (N₂O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH₄ and N₂O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH₄ emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N₂O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  5. Circulating fluidized bed combustion product addition to acid soil: alfalfa (Medicago sativa L.) composition and environmental quality.

    PubMed

    Chen, Liming; Dick, Warren A; Kost, David

    2006-06-28

    To reduce S emissions, petroleum coke with a high concentration of S was combusted with limestone in a circulating fluidized bed (CFB) boiler. The combustion process creates a bed product that has potential for agricultural uses. This CFB product is often alkaline and enriched in S and other essential plant nutrients, but also contains high concentrations of Ni and V. Agricultural land application of CFB product is encouraged, but little information is available related to plant responses and environmental impacts. CFB product and agricultural lime (ag-lime) were applied at rates of 0, 0.5, 1.0, and 2.0 times the soil's lime requirement (LR) to an acidic soil (Wooster silt loam). The 2.0x LR application rate of CFB product was equivalent to 67.2 Mg ha(-1). Alfalfa yield was increased 4.6 times by CFB product and 3.8 times by ag-lime compared to untreated control. Application of CFB product increased the concentration of V in soil and alfalfa tissue, but not in soil water, and increased the concentration of Ni in soil and soil water, but not in alfalfa tissue. However, these concentrations did not reach levels that might cause environmental problems. PMID:16787025

  6. Feasibility study on solidification of municipal solid waste incinerator fly ash with circulating fluidized bed combustion coal fly ash.

    PubMed

    Liu, Wenshi; Hou, Haobo; Zhang, Chuhao; Zhang, Dajie

    2009-05-01

    The objective of this study was to assess the feasibility of solidification of municipal solid waste incinerator (MSWI) fly ash with circulation fluidized bed combustion (CFBC) fly ash, which is unsuitable as a cement replacement due to its high amounts of carbon, lime and anhydrite. The solidification process was conducted on samples prepared from MSWI fly ash, binders (cement clinkers and CFBC fly ash were mixed at two replacement ratios) and water (water/solid weight ratio = 0.4), among which the MSWI fly ash replaced each binder at the ratio of 0, 20, 40, 60 and 80% by dry weight. The samples were subjected to compressive strength tests and Toxicity Characteristic Leaching Procedure and the results showed that all solidified MSWI fly ash can meet the landfill standard imposed by US EPA after 28 days of curing. Micro-analysis (X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectrophotometry) revealed that the main hydrate products were C-S-H gel and ettringite, which have a positive effect on heavy metals retention. Therefore, this method provides a possibility to achieve a cheap and effective solution for MSWI fly ash management and use for CFBC fly ash. PMID:19423575

  7. Novel dry-desulfurization process using Ca(OH)2/fly ash sorbent in a circulating fluidized bed.

    PubMed

    Matsushima, Norihiko; Li, Yan; Nishioka, Masateru; Sadakata, Masayoshi; Qi, Haiying; Xu, Xuchang

    2004-12-15

    A dry-desulfurization process using Ca(OH)2/fly ash sorbent and a circulating fluidized bed (CFB) was developed. Its aim was to achieve high SO2 removal efficiency without humidification and production of CaSO4 as the main byproduct. The CaSO4 produced could be used to treat alkalized soil. An 83% SO2 removal rate was demonstrated, and a byproduct with a high CaSO4 content was produced through baghouse ash. These results indicated that this process could remove SO2 in flue gas with a high efficiency under dry conditions and simultaneously produce soil amendment. It was shown that NO and NO2 enhanced the SO2 removal rate markedly and that NO2 increased the amount of CaSO4 in the final product more than NO. These results confirmed that the significant effects of NO and NO2 on the SO2 removal rate were due to chain reactions that occurred under favorable conditions. The amount of baghouse ash produced increased as the reaction progressed, indicating that discharge of unreacted Ca(OH)2 from the reactor was suppressed. Hence, unreacted Ca(OH)2 had a long residence time in the CFB, resulting in a high SO2 removal rate. It was also found that 350 degrees C is the optimum reaction temperature for dry desulfurization in the range tested (320-380 degrees C). PMID:15669351

  8. Development of Methane and Nitrous Oxide Emission Factors for the Biomass Fired Circulating Fluidized Bed Combustion Power Plant

    PubMed Central

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH4), Nitrous oxide (N2O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH4 and N2O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH4 and N2O exhausted from the CFB boiler. As a result, the emission factors of CH4 and N2O are 1.4 kg/TJ (0.9–1.9 kg/TJ) and 4.0 kg/TJ (2.9–5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N2O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  9. Preparation and characterization of bio-oils from internally circulating fluidized-bed pyrolyses of municipal, livestock, and wood waste.

    PubMed

    Cao, Jing-Pei; Xiao, Xian-Bin; Zhang, Shou-Yu; Zhao, Xiao-Yan; Sato, Kazuyoshi; Ogawa, Yukiko; Wei, Xian-Yong; Takarada, Takayuki

    2011-01-01

    Fast pyrolyses of sewage sludge (SS), pig compost (PC), and wood chip (WC) were investigated in an internally circulating fluidized-bed to evaluate bio-oil production. The pyrolyses were performed at 500 °C and the bio-oil yields from SS, PC, and WC were 45.2%, 44.4%, and 39.7% (dried and ash-free basis), respectively. The bio-oils were analyzed with an elemental analyzer, Karl-Fischer moisture titrator, bomb calorimeter, Fourier transformation infrared spectrometer, gel permeation chromatograph, and gas chromatography/mass spectrometry. The results show that the bio-oil from SS is rich in aliphatic and organonitrogen species, while the bio-oil from PC exhibits higher caloric value due to its higher carbon content and lower oxygen content in comparison with that from SS. The bio-oils from SS and PC have similar chemical composition of organonitrogen species. Most of the compounds detected in the bio-oil from WC are organooxygen species. Because of its high oxygen content, low H/C ratio, and caloric value, the bio-oil from WC is unfeasible for use as fuel feedstock, but possible for use as chemical feedstock. PMID:20943376

  10. A Study on Methane and Nitrous Oxide Emissions Characteristics from Anthracite Circulating Fluidized Bed Power Plant in Korea

    PubMed Central

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH4) and nitrous oxide (N2O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH4 and N2O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH4 emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N2O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  11. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, December 1, 1994--February 28, 1995

    SciTech Connect

    Abbasian, J.

    1996-03-01

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen (gaseous reactant); and calcium sulfide and calcium carbonate (solid reactants), will be determined by conducting tests in a pressurized thermogravimetric analyzer (HPTGA) unit. The effects of sorbent type, sorbent particle size, reactor temperature and pressure; and O{sub 2} as well as SO{sub 2} partial pressures on the sulfation reactions rate will be determined. During this quarter, samples of the selected limestone and dolomite, sulfided in the fluidized-bed reactor during last quarter, were analyzed. The extent of sulfidation in these samples was in the range of 20 to 50%, which represent carbonizer discharge material at different operating conditions. The high pressure thermogravimetric analyzer (BPTGA) unit has been modified and a new pressure control system was installed to eliminate pressure fluctuation during the sulfation tests.

  12. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, September 1--November 30, 1994

    SciTech Connect

    Abbasian, J.; Hill, A.; Wangerow, J.R.

    1994-12-31

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors (PFBC). In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen (gaseous reactant); and calcium sulfide and calcium carbonate (solid reactants), will be determined by conducting tests in a pressurized thermogravimetric analyzer (HPTGA) unit. The effects of sorbent type, sorbent particle size, reactor temperature and pressure; and O{sub 2} as well as SO{sub 2} partial pressures on the sulfation reactions rate will be determined. During this quarter, samples of the selected limestone and dolomite were sulfided in the fluidized-bed reactor. These tests were conducted in both calcining and non-calcining operating conditions to produce partially-sulfided sorbents containing calcium oxide and calcium carbonate, respectively. These samples which represent the carbonizer discharge material, will be used as the feed material in the sulfation tests to be conducted in the HPTGA unit during the next quarter.

  13. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-07-13

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

  14. Evaluation of biological nutrient removal from wastewater by Twin Circulating Fluidized Bed Bioreactor (TCFBBR) using a predictive fluidization model and AQUIFAS APP.

    PubMed

    Andalib, Mehran; Nakhla, George; Sen, Dipankar; Zhu, Jesse

    2011-02-01

    A two-phase and three-phase predictive fluidization model based on the characteristics of a system such as media type and size, flow rates, and reactor cross sectional area was proposed to calculate bed expansion, solid, liquid and gas hold up and specific surface area (SSA) of the biofilm particles. The model was subsequently linked to 1d AQUIFAS APP software (Aquaregen) to model biological nutrient removal in two phase (anoxic) and three phase (aerobic) fluidized bed bioreactors. The credibility of the proposed model for biological nutrient removal was investigated using the experimental data from a Twin Circulating Fluidized Bed Bioreactors (TCFBBR) treating synthetic and municipal wastewater. The SSA of bio-particles and volume of the expanded bed were simulated as a function of operational parameters. Two-sided t-tests demonstrated that simulated SCOD, NH(4)-N, NO(3)-N, TN, VSS and biomass yields agreed with the experimental values at the 95% confidence level. PMID:21075620

  15. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits

    2001-01-18

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, work focused on performing the design of the conceptual fluidized bed system and determining the system economics.

  16. Development of topping combustor for advanced concept pressurized fluidized-bed combustion

    SciTech Connect

    Domeracki, W.F.; Dowdy, T.E.; Bachovchin, D.

    1994-10-01

    The objective of this program is to develop a topping combustor to operate in a Second-Generation Pressurized Fluidized Bed (PFBC) Combined Cycle power generation system. The combustor must be able to: lightoff with a high heating value fuel and compressor discharge air to heat the fluidized bed(s) and provide power for PFBC and carbonizer off-line; operate with 1,600 F oxygen depleted air from the PFBC and high heating value fuel to handle carbonizer off-line conditions; ramp up to 100% carbonizer syngas firing (normal operation) by firing a blend of decreasing high heating value fuel and increasing low heating value syngas; utilize the vitiated air, at temperatures up to 1,600 F for as much cooling of the metal combustor as possible, thus minimizing the compressor bypass air needed for combustor cooling; provide an acceptance exit temperature pattern at the desired burner outlet temperature (BOT); minimize the conversion of fuel bound nitrogen (FBN) present in the syngas to NO{sub x}; and have acceptably high combustion efficiency, and low emissions of carbon monoxide, UHC, etc. This paper reports the results of tests of a 14 inch diameter topping combustor with a modified fuel-rich zone conducted in June 1993, design of an 18 inch diameter topping combustor to be tested in June 1994 and afterwards, and results of a 50% scale cold flow model which has been built and tested.

  17. Development and Implementation of 3-D, High Speed Capacitance Tomography for Imaging Large-Scale, Cold-Flow Circulating Fluidized Bed

    SciTech Connect

    Marashdeh, Qussai

    2013-02-01

    A detailed understanding of multiphase flow behavior inside a Circulating Fluidized Bed (CFB) requires a 3-D technique capable of visualizing the flow field in real-time. Electrical Capacitance Volume Tomography (ECVT) is a newly developed technique that can provide such measurements. The attractiveness of the technique is in its low profile sensors, fast imaging speed and scalability to different section sizes, low operating cost, and safety. Moreover, the flexibility of ECVT sensors enable them to be designed around virtually any geometry, rendering them suitable to be used for measurement of solid flows in exit regions of the CFB. Tech4Imaging LLC has worked under contract with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to develop an ECVT system for cold flow visualization and install it on a 12 inch ID circulating fluidized bed. The objective of this project was to help advance multi-phase flow science through implementation of an ECVT system on a cold flow model at DOE NETL. This project has responded to multi-phase community and industry needs of developing a tool that can be used to develop flow models, validate computational fluid dynamics simulations, provide detailed real-time feedback of process variables, and provide a comprehensive understating of multi-phase flow behavior. In this project, a complete ECVT system was successfully developed after considering different potential electronics and sensor designs. The system was tested at various flow conditions and with different materials, yielding real-time images of flow interaction in a gas-solid flow system. The system was installed on a 12 inch ID CFB of the US Department of Energy, Morgantown Labs. Technical and economic assessment of Scale-up and Commercialization of ECVT was also conducted. Experiments conducted with larger sensors in conditions similar to industrial settings are very promising. ECVT has also the potential to be developed for imaging multi

  18. The Midwest Power PCFB demonstration projects: AHLSTROM PYROFLOW[reg sign] first and second generation pressurized circulating fluidized bed (PCFB) technology

    SciTech Connect

    Ambrose, S.; Green, C.L.; Dryden, R.; Provol, S.J.

    1993-01-01

    Midwest Power, Dairyland Power Cooperative, Pyropower Corporation (a subsidiary of Ahlstrom Pyropower Inc.), and Black Veatch, have embarked on the demonstration of Clean Coal Technology (CCT) at Midwest Power's Des Moines Energy Center (DMEC), in Pleasant Hill, Iowa. The DMEC-1 PCFB Demonstration Project was selected by the US Department of Energy for the demonstration of the First Generation Pressurized Circulating Fluidized Bed (PCFB) Technology. During Round 5 of the CCT Program, Midwest Power submitted a proposal for a second unit, to be known as DMEC-2. If selected by the DOE, the DMEC-2 unit will demonstrate Ahlstrom Pyropower's Second Generation (Advanced) PCFB technology which will incorporate a topping combustor fired on coal derived gas generated in a PCFB carbonizer, to raise the firing temperature of the gas turbine and the total net plant efficiency. The First Generation PCFB technology has the capability to achieve 40--42% efficiency, the Second Generation technology can obtain an efficiency in the range of 44--47% net. This paper will provide a comparison of the commercial versions of the First and Second Generation PCFB systems, and the plans for demonstrating these systems for repowering and new plant installations during the late 1990's and into the next century. A discussion of the DMEC-1 and DMEC-2 projects and their key technical features will be provided together with a projection of the future markets for these advanced clean coal technologies.

  19. APFBC repowering could help meet Kyoto Protocol CO{sub 2} reduction goals[Advanced Pressurized Fluidized Bed Combustion

    SciTech Connect

    Weinstein, R.E.; Tonnemacher, G.C.

    1999-07-01

    The Clinton Administration signed the 1997 Kyoto Protocol agreement that would limit US greenhouse gas emissions, of which carbon dioxide (CO{sub 2}) is the most significant. While the Kyoto Protocol has not yet been submitted to the Senate for ratification, in the past, there have been few proposed environmental actions that had continued and wide-spread attention of the press and environmental activists that did not eventually lead to regulation. Since the Kyoto Protocol might lead to future regulation, its implications need investigation by the power industry. Limiting CO{sub 2} emissions affects the ability of the US to generate reliable, low cost electricity, and has tremendous potential impact on electric generating companies with a significant investment in coal-fired generation, and on their customers. This paper explores the implications of reducing coal plant CO{sub 2} by various amounts. The amount of reduction for the US that is proposed in the Kyoto Protocol is huge. The Kyoto Protocol would commit the US to reduce its CO{sub 2} emissions to 7% below 1990 levels. Since 1990, there has been significant growth in US population and the US economy driving carbon emissions 34% higher by year 2010. That means CO{sub 2} would have to be reduced by 30.9%, which is extremely difficult to accomplish. The paper tells why. There are, however, coal-based technologies that should be available in time to make significant reductions in coal-plant CO{sub 2} emissions. Th paper focuses on one plant repowering method that can reduce CO{sub 2} per kWh by 25%, advanced circulating pressurized fluidized bed combustion combined cycle (APFBC) technology, based on results from a recent APFBC repowering concept evaluation of the Carolina Power and Light Company's (CP and L) L.V. Sutton steam station. The replacement of the existing 50-year base of power generating units needed to meet proposed Kyoto Protocol CO{sub 2} reduction commitments would be a massive undertaking. It is

  20. Near-wall particle velocity and concentration measurements in circulating fluidized beds in relation to heat transfer

    SciTech Connect

    Zevenhoven, R.; Kohlmann, J.; Laukkanen, T.; Tuominen, M.; Blomster, A.M.

    1999-07-01

    With the final goal of deriving correlations for suspension-to-wall heat transfer coefficients for circulating fluidized bed (CFB) reactors, video recordings on near-wall particle concentrations and velocities were made. Experiments were done at facilities at Foster Wheeler Energy Oy, Karhula, Finland, in pilot scale low and high temperature ({approximately}800 C) CFB reactors with rectangular cross-sections. The low temperature measurements gave information on near-wall particle concentrations, velocities sizes and their probability distributions, given a certain gas velocity and vertical position. In addition, a major effort went to high temperature measurements in a CFB combustor, using a water-cooled probe. Measuring basically the same things as in the cold facility, the objective there was to discriminate the relative importance of particle convective heat transfer (apart from obtaining any information at all from the hot CFB). Results are presented in the form of probability distributions for near-wall particle velocities and particle size for both CFBs. It was found that in the cold CFB, particle convective heat transfer accounts for up to almost 20% of the heat transfer. Comparing the cold and hot CFB results it was found that the contact time decreases with temperature. It is suggested that due to a different near-wall boundary layer at higher temperatures (and velocities), the particles moving downwards along the wall are more susceptible to horizontal re-entrainment forces. Since wall coverage data wasn't available (yet), heat transfer coefficients could not be calculated for the hot CFB data. In both CFBs the size of objects that were tracked was roughly the same as the input bed material particle size, meaning that no agglomerated particles were detected.

  1. Load maximization of a liquid-solid circulating fluidized bed bioreactor for nitrogen removal from synthetic municipal wastewater.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2008-03-01

    A novel liquid-solid circulating fluidized bed bioreactor (LSCFB) configured with anoxic and aerobic columns and lava rock as the biofilm carrier was used to treat synthetic municipal wastewater. Four different empty bed contact times (EBCTs) of 0.82, 0.65, 0.55, and 0.44 h were examined to optimize nutrient removal capability of the system. The LSCFB demonstrated tertiary effluent quality organic and nitrogen removal efficiencies. Effluent characteristics of the LSCFB were soluble biological oxygen demand (SBOD)10 mg l(-1) and total nitrogen (TN)<10 mg l(-1) at organic loading rate (OLR) of 5.3 kg m(-3)d(-1) and nitrogen loading rate of 0.54 kg Nm(-3)d(-1). Remarkably low yields of 0.14, 0.17, 0.19, and 0.21 g VSS g(-1)COD were observed at OLR of 2.6, 3.2, 4.1 and 5.3 kg COD m(-3)d(-1), where increment of biomass growth and detachment rate were also experienced with increasing OLR. However the system demonstrated only 30% phosphorus removal, and mass balances along the anoxic and aerobic columns showed biological phosphorus removal in the system. Organic mass balance showed that approximately 40% of the influent COD was utilized in the anoxic column and the remaining COD was oxidized in the aerobic column. The system is very efficient in nitrification-denitrification, with more than 90% nitrification of ammonium and overall nitrogen removal in the LSCFB was 70+/-11% even at an EBCT of 0.44 h. PMID:18262217

  2. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    NASA Astrophysics Data System (ADS)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-08-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer-Emmett-Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2-4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  3. Emission characteristics of co-combustion of sewage sludge with olive cake and lignite coal in a circulating fluidized bed.

    PubMed

    Toraman, Oner Yusuf; Topal, Hüseyin; Bayat, Oktay; Atimtay, Aysel T

    2004-01-01

    In this study, a circulating fluidized bed (CFB) of 125 mm diameter and 1800mm height was used to find the combustion characteristics of sewage sludge (SS) produced in Turkey. Sludge + olive cake, and sludge + lignite coal mixtures were burned separately. Various sludge-to-lignite coal and sludge-to-olive cake ratios (5/95, 10/90, 15/85, 20/80) were tried. On-line concentrations of major components (O2, SO2, CO2, CO, NOx, CmHn) were measured in the flue gas, as well as temperature and pressure distributions along the bed. Combustion efficiencies of sludge + olive cake and sludge + lignite coal mixtures were calculated, and the optimum conditions for operating parameters were discussed. The results have shown that the combustion mainly takes place in the upper regions of the main column where the temperature reaches 900 degrees C. SS + Coal burn in the CFB with an efficiency of 95.14% to 96.18%, which is considered to be quite good. When burning sludge mixed with olive cake, appreciable amounts of CO and unburned hydrocarbons are formed and the combustion efficiency drops to 92.93%. CO and CmHn emissions are lower when lignite coal is mixed with various amounts of SS than the emissions when the coal is burned alone. As the %SS is increased in the fuel mixture, the SO2 emission decreases. NOx emissions are slightly higher. When burning sludge mixed with olive cake, SO2 and NOx emissions are slightly higher. CO and CmHn emissions decrease sharply when SS is mixed with 5%wt. olive cake. With increasing sludge ratio these emissions increase due to the unburned hydrocarbons. As a result of this study, it is believed that SS can be burned effectively in a CFBC together with other fuels, especially with olive cake (OC). OC will be a good additive fuel for the combustion of lower quality fuels. PMID:15137713

  4. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  5. Effects of the updated national emission regulation in China on circulating fluidized bed boilers and the solutions to meet them.

    PubMed

    Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi

    2013-06-18

    The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (<1.5%, referred value based on the heating value of standard coal of China), increasing Ca/S enough could decrease SO2 emissions lower than that of the new NER, 100 mg · Nm(-3). For fuels with sulfur content higher than 1.5%, some simplified systems for flue gas desulfurization, such as flash dryer absorber (FDA), are needed. And the NOx emissions of a CFB can be controlled to less than 100 mg · Nm(-3) without any equipment at a bed temperature lower than 900 °C for fuels with low volatiles content (<12%), while for fuels with high volatiles, selective non-catalytic reduction (SNCR) should be considered. Due to the unique temperature in CFB as well as the circulating ash, the efficiency of SNCR could reach as high as

  6. Characterization of fly ash from a circulating fluidized bed incinerator of municipal solid waste.

    PubMed

    Zhang, Lin; Su, Xiaowen; Zhang, Zhixuan; Liu, Siming; Xiao, Yuxin; Sun, Mingming; Su, Jixin

    2014-11-01

    Treatment and disposal of fly ash in China are becoming increasingly difficult, since its production has steadily risen and its features are uncertain. The excess pollutant components of fly ash are the key factor affecting its treatment and resource utilization. In this study, fly ash samples collected from a power plant with circulating fluidized incinerators of municipal solid waste (MSW) located in Shandong Province (eastern China) were studied. The results showed that there were no obvious seasonal differences in properties of fly ash. The content of total salt, Zn, and pH exceeded the national standards and low-ring polycyclic aromatic hydrocarbons (PAHs) and polychlorinated dibenzo-p-dioxins (PCDD) and dibenzofurans (Fs) were the main organic components of fly ash for this power plant, which posed great threats to the surrounding environment. The amount of Zn of fly ash was higher than other heavy metals, which should be due to alkaline batteries of MSW. The leachate of fly ash had low concentrations of heavy metals and the main soluble components were sulfates and chlorides. The major mineral crystals of fly ash were SiO2, CaSO4, and Fe2O3. The main organic pollutants were low-ring PAHs, polychlorinated PCDDs, and low-chlorinated PCDFs, and concentrations were lower than the limiting values of the national regulations. Additionally, the distribution of PCDD/Fs had either a positive or a negative linear correlation with fly ash and flue gas, which was associated with the chlorinated degree of PCDD/Fs. The analysis was conducted to fully understand the properties of fly ash and to take appropriate methods for further comprehensive utilization. PMID:24969433

  7. Pyrolysis of high-ash sewage sludge in a circulating fluidized bed reactor for production of liquids rich in heterocyclic nitrogenated compounds.

    PubMed

    Zuo, Wu; Jin, Baosheng; Huang, Yaji; Sun, Yu; Li, Rui; Jia, Jiqiang

    2013-01-01

    A circulating fluidized bed reactor was used for pyrolyzing sewage sludge with a high ash content to produce liquids rich in heterocyclic nitrogenated compounds. GC/MS and FTIR analyses showed that heterocyclic nitrogenated compounds and hydrocarbons made up 38.5-61.21% and 2.24-17.48% of the pyrolysis liquids, respectively. A fluidized gas velocity of 1.13 m/s, a sludge feed rate of 10.78 kg/h and a particle size of 1-2mm promoted heterocyclic nitrogenated compound production. Utilizing heterocyclic nitrogenated compounds as chemical feedstock could be a way for offsetting the cost of sewage sludge treatment. PMID:23131621

  8. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  9. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  10. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  11. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-07-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

  12. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-10-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

  13. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-03-31

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

  14. Sulfur removal in advanced two stage pressurized fluidized bed combustion. Technical report, March 1--May 31, 1995

    SciTech Connect

    Abbasian, J.

    1995-12-31

    The objective of this study is to obtain data on the rates and the extent of sulfation reactions involving partially sulfided calcium-based sorbents, and oxygen as well as sulfur dioxide, at operating conditions closely simulating those prevailing in the second stage (combustor) of Advanced Two-Stage Pressurized Fluidized-Bed Combustors. In these systems the CO{sub 2} partial pressure generally exceeds the equilibrium value for calcium carbonate decomposition. Therefore, calcium sulfate is produced through the reactions between SO{sub 2} and calcium carbonate as well as the reaction between calcium sulfide and oxygen. To achieve this objective, the rates of reaction involving SO{sub 2} and oxygen, calcium sulfide and calcium carbonate will be determined by conducting tests in a pressurized thermogravimetric analyzer unit. The sulfate tests conducted during this quarter, focused on the determination of the rate of sulfation reaction involving partially sulfided half-calcined dolomite and oxygen. The test parameters included CO{sub 2} and O{sub 2} concentrations, reaction temperature and pressure, as well as the sorbent particle size. The results obtained during this quarter suggest that the rate of sulfation reaction involving partially sulfided half-calcined dolomite and oxygen is very fast at temperatures above 850 C which rapidly increases with increasing temperature, achieving more than 85% conversion in less than a few minutes. The reaction appears to continue to completion, however, above 85% conversion, the rate of reaction appears to be low, requiring long residence time to reach complete conversion.

  15. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  16. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1987-05-12

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  17. SOLIDS TRANSPORT BETWEEN ADJACENT CAFB FLUIDIZED BEDS

    EPA Science Inventory

    The report gives results of an experimental investigation of a pulsed, dense-phase pneumatic transport system for controlled circulation between adjacent fluidized beds. A model was developed to predict performance. The program provides technical support for EPA's program to demo...

  18. Anaerobic degradation of purified terephthalic acid wastewater using a novel, rapid mass-transfer circulating fluidized bed.

    PubMed

    Feng, Yangyang; Lu, Beibei; Jiang, Yu; Chen, Yinwen; Shen, Shubao

    2012-01-01

    The anaerobic treatability of purified terephthalic acid (PTA) wastewater in a novel, rapid mass-transfer fluidized bed reactor using brick particles as porous carrier materials was investigated. The reactor operation was stable after a short 34 day start-up period, with chemical oxygen demand (COD) removal efficiency between 65 and 75%, terephthalate (TA) removal efficiency between 60% and 70%, and system organic loading rate (OLR) increasing from 7.37 to 18.52 kg COD/m(3) d. The results demonstrate that the reactor is very efficient, and requires a low hydraulic retention time (HRT) of 8 h to remove both TA and COD from the high-concentration PTA wastewater. The system also has high resistance capacity to varied OLR. PMID:22592469

  19. Development and testing of a fluidized bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.; Brown, C.T.; Lefferdo, J.M.

    1981-01-01

    Requirements for effective solar thermal receivers are compared with the characteristics of fluidized beds to demonstrate the compatibility of the two technologies. The Westinghouse design and construction of a solar thermal fluidized bed air heater for industrial process heat is described. Tests of the unit with concentrated solar radiation at the Georgia Tech Advanced Components Test Facility are outlined and receiver performance is evaluated.

  20. Application of an internally circulating fluidized bed for windowed solar chemical reactor with direct irradiation of reacting particles - article no. 014504

    SciTech Connect

    Kodama, T.; Enomoto, S.I.; Hatamachi, T.; Gokon, N.

    2008-02-15

    Solar thermochemical processes require the development of a high-temperature solar reactor operating at 1000-1500{sup o}C, such as solar gasification of coal and the thermal reduction of metal oxides as part of a two-step water splitting cycle. Here, we propose to apply 'an internally circulating fluidized bed' for a windowed solar chemical reactor in which reacting particles are directly illuminated. The prototype reactor was constructed in a laboratory scale and demonstrated on CO{sub 2} gasification of coal coke using solar-simulated, concentrated visible light from a sun simulator as the energy source. About 12% of the maximum chemical storage efficiency was obtained by the solar-simulated gasification of the coke.

  1. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-10-14

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, the final technical design and cost estimate were submitted to Penn State by Foster Wheeler. In addition, Penn State initiated the internal site selection process to finalize the site for the boiler plant.

  2. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Curtis Jawdy

    2000-10-09

    The Pennsylvania State University, under contract to the US Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal or coal refuse, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Corporation, Foster Wheeler Development Corporation, and Cofiring Alternatives. The major emphasis of work during this reporting period was to assess the types and quantities of potential feedstocks and collect samples of them for analysis. Approximately twenty different biomass, animal waste, and other wastes were collected and analyzed.

  3. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  4. Co-firing of oil sludge with coal-water slurry in an industrial internal circulating fluidized bed boiler.

    PubMed

    Liu, Jianguo; Jiang, Xiumin; Zhou, Lingsheng; Wang, Hui; Han, Xiangxin

    2009-08-15

    Incineration has been proven to be an alternative for disposal of sludge with its unique characteristics to minimize the volume and recover energy. In this paper, a new fluidized bed (FB) incineration system for treating oil sludge is presented. Co-firing of oil sludge with coal-water slurry (CWS) was investigated in the new incineration system to study combustion characteristics, gaseous pollutant emissions and ash management. The study results show the co-firing of oil sludge with CWS in FB has good operating characteristic. CWS as an auxiliary fuel can flexibly control the dense bed temperatures by adjusting its feeding rate. All emissions met the local environmental requirements. The CO emission was less than 1 ppm or essentially zero; the emissions of SO(2) and NO(x) were 120-220 and 120-160 mg/Nm(3), respectively. The heavy metal analyses of the bottom ash and the fly ash by ICP/AES show that the combustion ashes could be recycled as soil for farming. PMID:19249155

  5. Atmospheric fluidized bed combustion advanced system concepts applicable to small industrial and commercial markets. Topical report, Level 2

    SciTech Connect

    Ake, T.R.; Dixit, V.B.; Mongeon, R.K.

    1992-09-01

    As part of an overall strategy to promote FBC coal combustion and to improve the marketability of the eastern coals, the US Department of Energy`s Morgantown Energy Research Center awarded a three level contract to Riley Stoker Corporation to develop advanced Multi Solids Fluidized Bed (MSFB) boiler designs. The first level of this contract targeted the small package boiler (10,000--50,000 lb/hr steam) and industrial size boiler (75,000--150,000 lb/hr steam) markets. Two representative sizes, 30,000 lb/hr and 110,000 lb/hr of steam, were selected for the two categories for a detailed technical and economic evaluation. Technically, both the designs showed promise, however, the advanced industrial design was favored on economic considerations. It was thus selected for further study in the second level of the contract. Results of this Level-2 effort, presented in this report, consisted of testing the design concept in Riley`s 4.4 MBtu/hr pilot MSFB facility located at Riley Research Center in Worcester, Mass. The design and economics of the proof of concept facility developed in Level-1 of the contract were then revised in accordance with the findings of the pilot test program. A host site for commercial demonstration in Level-3 of the contract was also secured. It was determined that co-firing coal in combination with paper de-inking sludge will broaden the applicability of the design beyond conventional markets. International Paper (IP), the largest paper company in the world, is willing to participate in this part of the program. IP has offered its Hammermill operation at Lockhaven, Pa, site of a future paper de-inking plant, for the proof of concept installation. This plant will go in operation in 1994. It is recommended that METC proceed to the commercial demonstration of the design developed. The approach necessary to satisfy the needs of the customer while meeting the objectives of this program is presented along with a recommended plan of action.

  6. Fluidized bed heat treating system

    SciTech Connect

    Ripley, Edward B; Pfennigwerth, Glenn L

    2014-05-06

    Systems for heat treating materials are presented. The systems typically involve a fluidized bed that contains granulated heat treating material. In some embodiments a fluid, such as an inert gas, is flowed through the granulated heat treating medium, which homogenizes the temperature of the heat treating medium. In some embodiments the fluid may be heated in a heating vessel and flowed into the process chamber where the fluid is then flowed through the granulated heat treating medium. In some embodiments the heat treating material may be liquid or granulated heat treating material and the heat treating material may be circulated through a heating vessel into a process chamber where the heat treating material contacts the material to be heat treated. Microwave energy may be used to provide the source of heat for heat treating systems.

  7. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1995-04-25

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figs.

  8. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1995-01-01

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  9. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1996-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

  10. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.

    1993-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  11. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1996-02-27

    A fluidized bed reactor system is described which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves. 3 figs.

  12. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.

    1993-12-14

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

  13. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  14. Voidage and pressure profile characteristics of sand-iron ore-coal-FCC single-particle systems in the riser of a pilot plant circulating fluidized bed

    SciTech Connect

    Das, M.; Meikap, B.C.; Saha, R.K.

    2008-06-15

    Hydrodynamic behaviors of single system of particles were investigated in a circulating fluidized bed (CFB) unit. Particles belonging to Geldart groups A and B like sand of various sizes (90, 300, 417, 522, 599, and 622 mu m), FCC catalyst (120 mu m), iron ore (166 and 140 {mu} m), and coal (335 and 168 {mu} m) were used to study the hydrodynamic characteristics. Superficial air velocity used in the present study ranged between 2.01 and 4.681 m/s and corresponding mass fluxes were 12.5-50 kg/(m{sup 2} s). A CFB needs the creation of some special hydrodynamic conditions, namely a certain combination of superficial gas velocity, solids circulation rate, particle diameter, density of particle, etc. which can give rise to a state wherein the solid particles are subjected to an upward velocity greater than the terminal or free fall velocity of the majority of the individual particles. The hydrodynamics of the bed was investigated in depth and theoretical analysis is presented to support the findings. Based on gas-solid momentum balance in the riser, a distinction between apparent and real voidage has been made. The effects of acceleration and friction on the real voidage have been estimated. Results indicated a 0.995 voidage for higher superficial gas velocity of 4.681. m/s.

  15. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W.; Taylor, Thomas E.

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  16. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  17. Performance and economics of co-firing a coal/waste slurry in advanced fluidized-bed combustion

    SciTech Connect

    DeLallo, M.R.; Zaharchuk, R.; Reuther, R.B.; Bonk, D.L.

    1996-09-01

    This study`s objective was to investigate co-firing a pressurized fluidized-bed combustor with coal and refuse-derived fuel for the production of electricity and the efficient disposal of waste. Performance evaluation of the pressurized fluidized-bed combustor (PFBC) power plant co-fired with refuse-derived fuel showed only slightly lower overall thermal efficiency than similar sized plants without waste co-firing. Capital costs and costs of electricity are within 4.2 percent and 3.2 percent, respectively, of waste-free operation. The results also indicate that there are no technology barriers to the co-firing of waste materials with coal in a PFBC power plant. The potential to produce cost-competitive electrical power and support environmentally acceptable waste disposal exists with this approach. However, as part of technology development, there remain several design and operational areas requiring data and verification before this concept can realize commercial acceptance. 3 refs., 3 figs., 4 tabs.

  18. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Quarterly report, May 1--July 31, 1992

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1992-08-12

    The nozzle installed in the circulating fluidized bed absorber (CFBA) was slightly modified because of a technical difficulty in making the small holes less than 100 {mu}m. The holes were punctured with a very tiny drill bits in diameter of 275 {mu}m, and the number of holes were adjusted. The 951 TGA (Du Pont Co.) was also modified for the kinetic information on the hydration and sulfation of limes under low temperatures. The modified thermalgravimetric analyzer (TGA) includes a syringe in order to simulate the water sprayings in a CFBA. Water droplets through the needle attached to the syringe are added onto the lime sample in a TGA. Two discrete ranges of Dravo limes were prepared as solid sorbents for sulfation tests. One ranged between 1095 {mu}m (16 mesh) and 2380 {mu}m (8 mesh) in diameter and the other ranged between 595 {mu}m (30 mesh) and 1095 {mu}m (16 mesh). The experimental methods for kinetic studies with TGA and for CFBA operation were established through the pre-operation of CFBA.

  19. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized-bed riser. Semi-annual report, July 1, 1992--December 31, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.T.; Johnson, E.K.; Heping, Y.

    1993-01-01

    A novel gas-solid flow measuring technique is being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The second objective, that of making detailed measurements of gas and solid phases in the rises of a cold CFB model to investigate the phenomena of clusters and streamers for different bed operating parameters is being accomplished in the current year. The differential pressure fluctuations were in order to study the solids cluster formation. Of the several factors which lead to differential pressure fluctuations, the solids cluster formation in CFB riser is by far the most important of all. Simultaneously, theoretical formulation of the two-phase flow in the CFB riser was initiated. The concept of entropy maximization is being applied to explain the hydrodynamics inside the riser. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  20. Comprehensive report to Congress: Clean Coal Technology Program: Arvah B. Hopkins circulating fluidized-bed repowering project: A project proposed by: The City of Tallahassee

    SciTech Connect

    Not Available

    1990-10-01

    The project involves the repowering of a 250-megawatt electrical (MWe) natural gas- or oil-fired boiler with a coal-fired atmospheric circulating fluidized-bed (CFB) boiler to provide steam to an existing turbine generator. The boiler will be the largest of its type. After construction and shakedown, the City of Tallahassee (CoT) plant will be operated for 24 months with at least three different eastern coals. Final coal selection will be based on the Fuels Selection Study, which is part of Phase I-A of the project. Cost, financial, and technical data from the CoT CFB will be provided the utility industry for evaluation of a 250-MWe CFB as a commercially viable clean coal alternative. The objective of the Arvah B. Hopkins CFB Repowering Project is to demonstrate an efficient, economical, and environmentally superior method of generating electric power from coal. The work to be performed under the Cooperative Agreement includes the design, construction, and operation of the demonstration plant. 4 figs.

  1. Effect of SiO2/Na2O mole ratio on the properties of foam geopolymers fabricated from circulating fluidized bed fly ash

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Shao, Ning-ning; Huang, Tian-yong; Qin, Jun-feng; Wang, Dong-min; Yang, Yu

    2014-06-01

    Geopolymers are three-dimensional aluminosilicates formed in a short time at low temperature by geopolymerization. In this paper, alkali-activated foam geopolymers were fabricated from circulating fluidized bed fly ash (CFA), and the effect of SiO2/Na2O mole ratio (0.91-1.68) on their properties was studied. Geopolymerization products were characterized by mechanical testing, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). The results show that SiO2/Na2O mole ratio plays an important role in the mechanical and morphological characteristics of geopolymers. Foam samples prepared in 28 d with a SiO2/Na2O mole ratio of 1.42 exhibit the greatest compressive strength of 2.52 MPa. Morphological analysis reveals that these foam geopolymers appear the relatively optimized pore structure and distribution, which are beneficial to the structure stability. Moreover, a combination of the Si/Al atomic ratio ranging between 1.47 and 1.94 with the Na/Al atomic ratio of about 1 produces the samples with high strength.

  2. Multiobjective optimization of the operation of a liquid-solid circulating fluidized bed ion-exchange system for continuous protein recovery.

    PubMed

    Mazumder, Jahirul; Zhu, Jingxu; Bassi, Amarjeet S; Ray, Ajay K

    2009-08-01

    Like most real-life processes, the operation of liquid-solid circulating fluidized bed (LSCFB) system for continuous protein recovery is associated with several objectives such as maximization of production rate and recovery of protein, and minimization of amount solid ion-exchange resin requirement, all of which need to be optimized simultaneously. In this article, multiobjective optimization of a LSCFB system for continuous protein recovery was carried out using an experimentally validated mathematical model to find the scope for further improvements in its operation. Elitist non-dominated sorting genetic algorithm with its jumping gene adaptation was used to solve a number of bi- and tri-objective function optimization problems. The optimization resulted in Pareto-optimal solution, which provides a broad range of non-dominated solutions due to conflicting behavior of the operating parameters on the system performance indicators. Significant improvements were achieved, for example, the production rate at optimal operation increased by 33%, using 11% less solid compared to reported experimental results for the same recovery level. The effects of operating variables on the optimal solutions are discussed in detail. The multiobjective optimization study reported here can be easily extended for the improvement of LSCFB system for other applications. PMID:19378264

  3. Evaluation of PCDD/Fs and metals emission from a circulating fluidized bed incinerator co-combusting sewage sludge with coal.

    PubMed

    Zhang, Gang; Hai, Jing; Cheng, Jiang; Cai, Zhiqi; Ren, Mingzhong; Zhang, Sukun; Zhang, Jieru

    2013-01-01

    The emission characteristics of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and heavy metals were evaluated during co-combustion of sewage sludge with coal from a circulating fluidized bed incinerator. The stack gas, slag and fly ash samples were sampled and analyzed. The gas-cleaning system consisted of electrostatic precipitators and a semi-dry scrubber. Results showed that the stack gas and fly ash exhibited mean dioxin levels of 9.4 pg I-TEQ/Nm3 and 11.65 pg I-TEQ/g, respectively, and showed great similarities in congener profiles. By contrast, the slag presented a mean dioxin level of 0.15 pg I-TEQ/g and a remarkable difference in congener profiles compared with those of the stack gas and fly ash. Co-combusting sewage sludge with coal was able to reduce PCDD/Fs emissions significantly in comparison with sewage sludge mono-combustion. The leaching levels of Hg, Pb, Cd, Ni, Cr, Cu, and As in the fly ash and slag were much lower than the limits of the environmental protection standard in China. These suggest that the co-combustion of sewage sludge and coal is an advisable treatment method from an environmental perspective. PMID:23586319

  4. Pilot-scale experience with biological nutrient removal and biomass yield reduction in a liquid-solid circulating fluidized bed bioreactor.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse; Islam, Mohammad

    2010-01-01

    A pilot-scale liquid-solid circulating fluidized bed (LSCFB) bioreactor was developed at the Adelaide Pollution Control Plant, London, Ontario, Canada, to study its commercial viability for biological nutrient removal. Lava rock particles of 600 microm were used as a biomass carrier media. The LSCFB removed approximately 90% organic, 80% nitrogen, and 70% phosphorus at loading rates of 4.12 kg COD/m3 x d, 0.26 kg N/m3 x d, and 0.052 kg P/m3 x d, and an empty bed contact time of 1.5 hours. Effluent characterized by < 1.0 mg NH4-N/L, < 5.0 mg NO3-N/ L, < 1.0 mg PO4-P/L, < 10 mg TN/L, < 10 mg SBOD/L, and 10 to 15 mg volatile suspended solids (VSS)/L can easily meet the criteria for nonpotable reuse of treated wastewater. The system removed nutrients without using any chemicals, and the secondary clarifier removed suspended solids removal without chemicals. A significant reduction (approximately 75%) in biomass yield to 0.12 to 0.16 g VSS/g chemical oxygen demand (COD) was observed, primarily because of long biological solids retention time (SRT) of 20 to 39 days and a combination of anoxic and aerobic COD consumption. PMID:20942332

  5. Fluidized bed combustor modeling

    NASA Technical Reports Server (NTRS)

    Horio, M.; Rengarajan, P.; Krishnan, R.; Wen, C. Y.

    1977-01-01

    A general mathematical model for the prediction of performance of a fluidized bed coal combustor (FBC) is developed. The basic elements of the model consist of: (1) hydrodynamics of gas and solids in the combustor; (2) description of gas and solids contacting pattern; (3) kinetics of combustion; and (4) absorption of SO2 by limestone in the bed. The model is capable of calculating the combustion efficiency, axial bed temperature profile, carbon hold-up in the bed, oxygen and SO2 concentrations in the bubble and emulsion phases, sulfur retention efficiency and particulate carry over by elutriation. The effects of bed geometry, excess air, location of heat transfer coils in the bed, calcium to sulfur ratio in the feeds, etc. are examined. The calculated results are compared with experimental data. Agreement between the calculated results and the observed data are satisfactory in most cases. Recommendations to enhance the accuracy of prediction of the model are suggested.

  6. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983

    SciTech Connect

    1987-07-31

    KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

  7. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    NASA Astrophysics Data System (ADS)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  8. Development and applications of clean coal fluidized bed technology

    SciTech Connect

    Eskin, N.; Hepbasli, A.

    2006-09-15

    Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

  9. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, J.

    1996-03-19

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  10. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  11. Emissions of SO2, NO and N2O in a circulating fluidized bed combustor during co-firing coal and biomass.

    PubMed

    Xie, Jian-jun; Yang, Xue-min; Zhang, Lei; Ding, Tong-li; Song, Wen-li; Lin, Wei-gang

    2007-01-01

    This paper presents the experimental investigations of the emissions of SO2, NO and N20 in a bench scale circulating fluidized bed combustor for coal combustion and co-firing coal and biomass. The thermal capacity of the combustor is 30 kW. The setup is electrically heated during startup. The influence of the excess air, the degree of the air staging, the biomass share and the feeding position of the fuels on the emissions of SO2, NO and N2O were studied. The results showed that an increase in the biomass shares resulted in an increase of the CO concentration in the flue gas, probably due to the high volatile content of the biomass. In co-firing, the emission of SO2 increased with increasing biomass share slightly, however, non-linear increase relationship between SO2 emission and fuel sulfur content was observed. Air staging significantly decreased the NO emission without raising the SO2 level. Although the change of the fuel feeding position from riser to downer resulted in a decrease in the NO emission level, no obvious change was observed for the SO2 level. Taking the coal feeding position R as a reference, the relative NO emission could significantly decrease during co-firing coal and biomass when feeding fuel at position D and keeping the first stage stoichiometry greater than 0.95. The possible mechanisms of the sulfur and nitrogen chemistry at these conditions were discussed and the ways of simultaneous reduction of SO2, NO and N20 were proposed. PMID:17913163

  12. The enrichment of natural radionuclides in oil shale-fired power plants in Estonia--the impact of new circulating fluidized bed technology.

    PubMed

    Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry

    2014-03-01

    Burning oil shale to produce electricity has a dominant position in Estonia's energy sector. Around 90% of the overall electric energy production originates from the Narva Power Plants. The technology in use has been significantly renovated - two older types of pulverized fuel burning (PF) energy production units were replaced with new circulating fluidized bed (CFB) technology. Additional filter systems have been added to PF boilers to reduce emissions. Oil shale contains various amounts of natural radionuclides. These radionuclides concentrate and become enriched in different boiler ash fractions. More volatile isotopes will be partially emitted to the atmosphere via flue gases and fly ash. To our knowledge, there has been no previous study for CFB boiler systems on natural radionuclide enrichment and their atmospheric emissions. Ash samples were collected from Eesti Power Plant's CFB boiler. These samples were processed and analyzed with gamma spectrometry. Activity concentrations (Bq/kg) and enrichment factors were calculated for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides and for (40)K in different CFB boiler ash fractions. Results from the CFB boiler ash sample analysis showed an increase in the activity concentrations and enrichment factors (up to 4.5) from the furnace toward the electrostatic precipitator block. The volatile radionuclide ((210)Pb and (40)K) activity concentrations in CFB boilers were evenly distributed in finer ash fractions. Activity balance calculations showed discrepancies between input (via oil shale) and output (via ash fractions) activities for some radionuclides ((238)U, (226)Ra, (210)Pb). This refers to a situation where the missing part of the activity (around 20% for these radionuclides) is emitted to the atmosphere. Also different behavior patterns were detected for the two Ra isotopes, (226)Ra and (228)Ra. A part of (226)Ra input activity, unlike (228)Ra, was undetectable in the

  13. On simulation of transfer processes in the freeboard region of a steam-generator furnace with a circulating fluidized bed

    SciTech Connect

    B.B. Rokhman

    2006-01-15

    A semiempirical, stationary, two-zone model of transfer processes in the freeboard region of a reactor with a circulating boiling layer has been constructed. The features of the aerodynamics, heat and mass transfer, and combustion of anthracite culm in the core and near-wall ring region of a flow in a KFS-0.2 pilot plant have been investigated in detail.

  14. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    DOE PAGESBeta

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome somemore » of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.« less

  15. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    SciTech Connect

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome some of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.

  16. Dual Fluidized Bed Biomass Gasification

    SciTech Connect

    2005-09-30

    The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

  17. Distributor for multistage fluidized beds

    SciTech Connect

    Wormser, A.

    1992-06-16

    This patent describes a multibed fluidized bed system. It comprises a fluidized bed vessel having a casing surrounding a first distributor and a second distributor downstream from the first distributor; a first bed material placed on the first distributor and a second bed material placed on the second distributor; each of the bed materials having an angle of repose; and wherein the angle formed by the substantially straight elongated tubular passages and the upper surface is less than the angle of repose of the second bed material.

  18. Finial Scientific/Technical Report: Application of a Circulating Fluidized Bed Process for the Chemical Looping Combustion of Solid Fuel

    SciTech Connect

    Dr. Wei-Ping Pan; Dr. John T. Riley

    2005-10-10

    Chemical Looping Combustion is a novel combustion technology for the inherent separation of the greenhouse gas, CO{sub 2}. In 1983, Richter and Knoche proposed reversible combustion, which utilized both the oxidation and reduction of metal. Metal associated with its oxidized form as an oxygen carrier was circulated between two reactors--oxidizer and reducer. In the reducer, the solid oxygen carrier reacts with the fuel to produce CO{sub 2}, H{sub 2}O and elemental metal only. Pure CO{sub 2} will be obtained in the exit gas stream from the reducer after H{sub 2}O is condensed. The pure CO{sub 2} is ready for subsequent sequestration. In the oxidizer, the elemental metal reacts with air to form metal oxide and separate oxygen from nitrogen. Only nitrogen and some unused oxygen are emitted from the oxidizer. The advantage of CLC compared to normal combustion is that CO{sub 2} is not diluted with nitrogen but obtained in a relatively pure form without any energy needed for separation. In addition to the energy-free purification of CO{sub 2}, the CLC process also provides two other benefits. First, NO{sub x} formation can be largely eliminated. Secondly, the thermal efficiency of a CLC system is very high. Presently, the CLC process has only been used with natural gas. An oxygen carrier based on an energy balance analysis and thermodynamics analysis was selected. Copper (Cu) seems to be the best choice for the CLC system for solid fuels. From this project, the mechanisms of CuO reduction by solid fuels may be as follows: (1) If pyrolysis products of solid fuels are available, reduction of CuO could start at about 400 C or less. (2) If pyrolysis products of solid fuels are unavailable and the reduction temperature is lower, reduction of CuO could occur at an onset temperature of about 500 C, char gasification reactivity in CO{sub 2} was lower at lower temperatures. (3) If pyrolysis products of solid fuels are unavailable and the reduction temperature is higher than 750 C

  19. Review of fluidized bed combustion technology in the United States

    SciTech Connect

    Krishnan, R.P.; Daw, C.S.; Jones, J.E. Jr.

    1984-01-01

    The United States (US) initiated work in fluidized bed combustion (FBC) in the mid-1960s, with primary emphasis on industrial applications. With passage of the Clean Air Act in 1970, the environmental benefits of the technology soon attracted interest. This provided the impetus for expanded effort focused on the reduced NO/sub x/ emissions resulting from lower combustion temperature and SO/sub 2/ capture by means of chemical reaction with limestone or dolomite in the fluidized bed. The oil embargo in 1973 further stimulated interest in FBC technology. Several manufacturers presently offer atmospheric fluidized bed combustion (AFBC) and circulating fluidized bed combustion (CFBC) units for industrial application in the United States. However, FBC for electric power generation remains in the development and demonstration phase. The Tennessee Valley Authority (TVA) and Electric Power Research Institute (EPRI) are operating a 20-MW AFBC utility pilot plant and are proceeding with plans for a 160-MW(e) demonstration plant with other participants. Research has been under way on pressurized fluidized bed combustion (PFBC) at Grimethorpe in South Yorkshire, England, and within the United States at the Curtiss-Wright Pilot Plant, and at other smaller test facilities. An emerging turbocharged PFBC concept will likely stimulate more near-term interest in PFBC technology for both industrial and utility applications. The major US programs and test facilities are described; remaining technical uncertainties are discussed, and the future outlook for the technology is assessed.

  20. Fluidized-Bed Reactor System

    NASA Technical Reports Server (NTRS)

    Morrison, A. D.

    1985-01-01

    Gas pyrolysis in hot fluidized beds minimized by use of selectively filtered radiation and parabolic cavity. Reactor is parabolic cavity of two or more axes in which light emanating from one axis bounces off walls of cavity and passes through object axis to heat sample.

  1. Char binder for fluidized beds

    DOEpatents

    Borio, Richard W.; Accortt, Joseph I.

    1981-01-01

    An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

  2. Apparatus and process for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  3. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  4. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  5. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Third quarter progress report FY-1984, April 1-June 30, 1984

    SciTech Connect

    Not Available

    1986-01-31

    The overall objective of the KRW coal gasification program is to demonstrate the viability of the KRW pressurized, fluidized-bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) modifications to the PDU; (3) cold flow scaleup facility; (4) advanced process design and analysis; and (5) laboratory support studies. For laboratory support studies, coal and/or char fines from Wyoming Sub C, Western Kentucky, Republic of South Africa (RSA), and Pittsburgh seam coals processed in the PDU were characterized for reactivity on a thermogravimetric analyzer. The average relative reactivity of the fines (-120 x +140 mesh) was found to be nearly the same as that for larger size distribution (18 x 60 mesh, -1.0 + 0.25 mm). This is consistent with the observations of studies reported in literature on carbon gasification reactions.

  6. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  7. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    1998-03-01

    ThermoChem, under contract to the Department of Energy, conducted extensive research, development and demonstration work on a Pulsed Atmospheric Fluidized Bed Combustor (PAFBC) to confirm that advanced technology can meet these performance objectives. The ThermoChem/MTCI PAFBC system integrates a pulse combustor with an atmospheric bubbling-bed type fluidized bed combustor (BFBC) In this modular configuration, the pulse combustor burns the fuel fines (typically less than 30 sieve or 600 microns) and the fluidized bed combusts the coarse fuel particles. Since the ThermoChem/MTCI PAFBC employs both the pulse combustor and the AFBC technologies, it can handle the full-size range of coarse and fines. The oscillating flow field in the pulse combustor provides for high interphase and intraparticle mass transfer rates. Therefore, the fuel fines essentially burn under kinetic control. Due to the reasonably high temperature (>1093 C but less than the temperature for ash fusion to prevent slagging), combustion of fuel fines is substantially complete at the exit of the pulse combustor. The additional residence time of 1 to 2 seconds in the freeboard of the PAFBC unit then ensures high carbon conversion and, in turn, high combustion efficiency. A laboratory unit was successfully designed, constructed and tested for over 600 hours to confirm that the PAFBC technology could meet the performance objectives. Subsequently, a 50,000 lb/hr PAFBC demonstration steam boiler was designed, constructed and tested at Clemson University in Clemson, South Carolina. This Final Report presents the detailed results of this extensive and successful PAFBC research, development and demonstration project.

  8. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  9. Capacitively-Heated Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Mchale, E. J.

    1982-01-01

    Fluidized-bed chamber in which particles in bed are capacitively heated produces high yields of polycrystalline silicon for semiconductor devices. Deposition of unrecoverable silicon on chamber wall is reduced, and amount of recoverable silicon depositing on seed particles in bed is increased. Particles also have a size and density suitable for direct handling without consolidation, unlike silicon dust produced in heated-wall chambers.

  10. Review: granulation and fluidized beds

    SciTech Connect

    Kono, H.

    1981-01-01

    The history of granulation techniques is very long; however, the systematic study of the granulation phenomenon began only after 1950. The first, distinguished paper treating the fundamental binding mechanism of granules was published by Rumpf in 1958. Although there are several binding forces, the discussion in this paper is confined to granulation involving the capillary energy of a liquid-particle system. This technique has been applied widely and successfully to various fields of powder technology because of its advantages of simplicity and economy (ref. 2). Granules with diameters larger than 5 mm can be prepared efficiently by rotating-type granulators, such as a pan or a trommel (ref. 3, 4, 5). On the other hand, the purpose of fluidized-bed granulators (hereafter abbreviated as FBG) is to produce small granules with diameters from 0.3 to 3 mm (ref. 6). Because it contains a small amount of liquid, a fluidized-bed granulator has a fluidization state differing significantly from that of an ordinary fluidized bed. The dispersion of liquid and powder in the bed plays an important role in the granulation mechanism. This mechanism is compared to that of pan granulators, and the differences in characteristics are discussed.

  11. Lagrangian Approach to Study Catalytic Fluidized Bed Reactors

    NASA Astrophysics Data System (ADS)

    Madi, Hossein; Hossein Madi Team; Marcelo Kaufman Rechulski Collaboration; Christian Ludwig Collaboration; Tilman Schildhauer Collaboration

    2013-03-01

    Lagrangian approach of fluidized bed reactors is a method, which simulates the movement of catalyst particles (caused by the fluidization) by changing the gas composition around them. Application of such an investigation is in the analysis of the state of catalysts and surface reactions under quasi-operando conditions. The hydrodynamics of catalyst particles within a fluidized bed reactor was studied to improve a Lagrangian approach. A fluidized bed methanation employed in the production of Synthetic Natural Gas from wood was chosen as the case study. The Lagrangian perspective was modified and improved to include different particle circulation patterns, which were investigated through this study. Experiments were designed to evaluate the concepts of the model. The results indicate that the setup is able to perform the designed experiments and a good agreement between the simulation and the experimental results were observed. It has been shown that fluidized bed reactors, as opposed to fixed beds, can be used to avoid the deactivation of the methanation catalyst due to carbon deposits. Carbon deposition on the catalysts tested with the Lagrangian approach was investigated by temperature programmed oxidation (TPO) analysis of ex-situ catalyst samples. This investigation was done to identify the effects of particles velocity and their circulation patterns on the amount and type of deposited carbon on the catalyst surface. Ecole Polytechnique Federale de Lausanne(EPFL), Paul Scherrer Institute (PSI)

  12. Agglomeration-Free Distributor for Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Ouyang, F.; Sinica, A.; Levenspiel, O.

    1986-01-01

    New gas distributor for fluidized beds prevents hot particles from reacting on it and forming hard crust. In reduction of iron ore in fluidized bed, ore particles do not sinter on distributor and perhaps clog it or otherwise interfere with gas flow. Distributor also relatively cool. In fluidized-bed production of silicon, inflowing silane does not decompose until within bed of hot silicon particles and deposits on them. Plates of spiral distributor arranged to direct incoming gas into spiral flow. Turbulence in flow reduces frequency of contact between fluidized-bed particles and distributor.

  13. MONITORING STRATEGIES FOR FLUIDIZED BED COMBUSTION COAL PLANTS

    EPA Science Inventory

    Air and water monitoring strategies for commercial-size Fluidized Bed Combustion (FBC) coal plants are presented. This is one of five reports developing air and water monitoring strategies for advanced coal combustion (FBC), coal conversion (coal gasification and liquefaction), a...

  14. The influence of the gas-distributing grid diameter on the transition velocity and hydrodynamics of the bottom layer in circulating fluidized bed installations

    NASA Astrophysics Data System (ADS)

    Tuponogov, V. G.; Baskakov, A. P.

    2013-11-01

    The dependences of dimensionless fluidization velocities separating bubble, transition, and fast fluidization regimes on the properties of dispersed material for particles belonging to groups B and D (according to D. Geldart's classification) are presented. Correspondence between the considered dependences and experimental data obtained by different researchers and their correlation with critical fluidization velocities and particle terminal velocities are shown. The hydrodynamic mechanisms governing the saturation of fluidized bed with bubbles on reaching the transition fluidization velocity in installations having different sizes are considered. Factors due to which a bottom bubble layer disappears in narrow installations and is retained on large-diameter grids in an intense channel forming mode are explained. Experimental data are presented from which it is seen that the bubble layer hydrodynamics depends on the gas-distributing grid diameter and that this diameter has an insignificant influence on the fluidization velocity during the transition from a bubble to fast fluidization regime.

  15. Fluidized bed deposition of diamond

    DOEpatents

    Laia, Jr., Joseph R.; Carroll, David W.; Trkula, Mitchell; Anderson, Wallace E.; Valone, Steven M.

    1998-01-01

    A process for coating a substrate with diamond or diamond-like material including maintaining a substrate within a bed of particles capable of being fluidized, the particles having substantially uniform dimensions and the substrate characterized as having different dimensions than the bed particles, fluidizing the bed of particles, and depositing a coating of diamond or diamond-like material upon the substrate by chemical vapor deposition of a carbon-containing precursor gas mixture, the precursor gas mixture introduced into the fluidized bed under conditions resulting in excitation mechanisms sufficient to form the diamond coating.

  16. Staged cascade fluidized bed combustor

    DOEpatents

    Cannon, Joseph N.; De Lucia, David E.; Jackson, William M.; Porter, James H.

    1984-01-01

    A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

  17. Modeling of fluidized bed silicon deposition process

    NASA Technical Reports Server (NTRS)

    Kim, K.; Hsu, G.; Lutwack, R.; PRATURI A. K.

    1977-01-01

    The model is intended for use as a means of improving fluidized bed reactor design and for the formulation of the research program in support of the contracts of Silicon Material Task for the development of the fluidized bed silicon deposition process. A computer program derived from the simple modeling is also described. Results of some sample calculations using the computer program are shown.

  18. Scaling of pressurized fluidized beds

    SciTech Connect

    Guralnik, S.; Glicksman, L.R.

    1994-10-01

    The project has two primary objectives. The first is to verify a set of hydrodynamic scaling relationships for commercial pressurized fluidized bed combustors (PFBC). The second objective is to investigate solids mixing in pressurized bubbling fluidized beds. American Electric Power`s (AEP) Tidd combined-cycle demonstration plant will provide time-varying pressure drop data to serve as the basis for the scaling verification. The verification will involve demonstrating that a properly scaled cold model and the Tidd PFBC exhibit hydrodynamically similar behavior. An important issue in PFBC design is the spacing of fuel feed ports. The feed spacing is dictated by the fuel distribution and the mixing characteristics within the bed. After completing the scaling verification, the cold model will be used to study the characteristics of PFBCs. A thermal tracer technique will be utilized to study mixing both near the fuel feed region and in the far field. The results allow the coal feed and distributor to be designed for optimal heating.

  19. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  20. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  1. Development and Testing of the Advanced CHP System Utilizing the Off-Gas from the Innovative Green Coke Calcining Process in Fluidized Bed

    SciTech Connect

    Chudnovsky, Yaroslav; Kozlov, Aleksandr

    2013-08-15

    Green petroleum coke (GPC) is an oil refining byproduct that can be used directly as a solid fuel or as a feedstock for the production of calcined petroleum coke. GPC contains a high amount of volatiles and sulfur. During the calcination process, the GPC is heated to remove the volatiles and sulfur to produce purified calcined coke, which is used in the production of graphite, electrodes, metal carburizers, and other carbon products. Currently, more than 80% of calcined coke is produced in rotary kilns or rotary hearth furnaces. These technologies provide partial heat utilization of the calcined coke to increase efficiency of the calcination process, but they also share some operating disadvantages. However, coke calcination in an electrothermal fluidized bed (EFB) opens up a number of potential benefits for the production enhancement, while reducing the capital and operating costs. The increased usage of heavy crude oil in recent years has resulted in higher sulfur content in green coke produced by oil refinery process, which requires a significant increase in the calcinations temperature and in residence time. The calorific value of the process off-gas is quite substantial and can be effectively utilized as an “opportunity fuel” for combined heat and power (CHP) production to complement the energy demand. Heat recovered from the product cooling can also contribute to the overall economics of the calcination process. Preliminary estimates indicated the decrease in energy consumption by 35-50% as well as a proportional decrease in greenhouse gas emissions. As such, the efficiency improvement of the coke calcinations systems is attracting close attention of the researchers and engineers throughout the world. The developed technology is intended to accomplish the following objectives: - Reduce the energy and carbon intensity of the calcined coke production process. - Increase utilization of opportunity fuels such as industrial waste off-gas from the novel

  2. Numerical Simulation of Physical and Chemical Processes in Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Baturin, D. A.; Gil, A. V.

    2015-10-01

    The paper presents a numerical simulation of the furnace with a circulating fluidized bed. Numerical study carried out for the bottom of the combustion chamber with the varying heights of volume filling. The results contours of particulate matter concentration and of velocities, as well as a graphical representation of changes in the concentration of particles on the bed height are shown. Simulation performed in Eulerian - Eulerian representation on a 2D model.

  3. Fluidized bed combustion of coal

    NASA Astrophysics Data System (ADS)

    Tatebayashi, J.; Okada, Y.; Yano, K.; Takada, T.; Handa, K.

    The effect of various parameters on combustion efficiency, desulfurization efficiency and NO emission in fluidized bed combustion of coal were investigated by using two test combustors whose sectional areas were 200 mm and 500 mm square. It has been revealed that by employing two-stage combustion and setting the primary air ratio, secondary air injection height and other parameters to optimum levels, NO emission can be greatly reduced while barely impairing combustion efficiency or desulfurization efficiency. Also, NO emission of less than 50 ppm and desulfurization efficiency of as high as 93% were achieved. These results have ensured good prospects for the development of a coal combustion boiler system which can satisfy the strictest environmental protection regulations, without installing special desulfurization and de-NO(X) facilities.

  4. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  5. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  6. Pressurized Fluidized Bed Combustion Second-Generation System Research and Development

    SciTech Connect

    A. Robertson; D. Horazak; R. Newby; H. Goldstein

    2002-11-01

    Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

  7. Torrefaction of sawdust in a fluidized bed reactor.

    PubMed

    Li, Hui; Liu, Xinhua; Legros, Robert; Bi, Xiaotao T; Lim, C J; Sokhansanj, Shahab

    2012-01-01

    In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors. PMID:22055091

  8. Investigation of heat transfer and combustion in the advanced fluidized bed combustor (FBC). Technical progress report No. 1, [October 1, 1993--December 31, 1993

    SciTech Connect

    Lee, S.W.

    1994-01-01

    This technical report summarizes the research work performed and progress achieved during the period of October 1, 1993 to December 31, 1993. The newly-concept of exploratory fluidized bed based on the integrating the advantages of fluidized bed combustion (FBC) and cyclonic combustor was designed to study the gas and particle flows and to develop control techniques for gas-particle flow in the FBC. The test chamber was made of transparent acrylic tube with 6in. I.D. to facilitate visual observation. Eight nozzles (s) were made at the freeboard in different levels to provide secondary air, which will generate strong swirling flow field. The progress of this project has been on schedule. Design and fabrication of the exploratory cold test model will be continued with an arrangement of the auxiliary system. After completion of the design/fabrication of the system, the system test will be conducted for the overall system. Instrumentations for the gas/particle flow will be arranged with the auxiliary system. The electrostatic impact probe and associated signal processing units will be designed and fabricated for measuring particle mass flux.

  9. SUPPORTIVE STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of studies supporting the development of atmospheric and pressurized fluidized-bed combustion (FBC) of coal. It includes laboratory and bench-scale studies to provide needed information on combustion optimization, regeneration process development, solid w...

  10. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  11. Drying of solids in fluidized beds

    SciTech Connect

    Kannan, C.S.; Thomas, P.P.; Varma, Y.B.G.

    1995-09-01

    Fluidized bed drying is advantageously adopted in industrial practice for drying of granular solids such as grains, fertilizers, chemicals, and minerals either for long shelf life or to facilitate further processing or handling. Solids are dried in batch and in continuous fluidized beds corresponding to cross-flow and countercurrent flow of phases covering a wide range in drying conditions. Materials that essentially dry with constant drying rate and then give a falling drying rate approximately linear with respect to solids moisture content (sand) as well as those with an extensive falling rate period with the subsequent falling rate being a curve with respect to the moisture content (mustard, ragi, poppy seeds) are chosen for the study. The performance of the continuous fluidized bed driers is compared with that of batch fluidized bed driers; the performance is predicted using batch kinetics, the residence time distribution of solids, and the contact efficiency between the phases.

  12. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of working in support of development studies for atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali m...

  13. Fluidized-bed development at JPL

    NASA Technical Reports Server (NTRS)

    Hsu, G.

    1986-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized bed reactor (FBR) was investigated as a low cost, high throughput method to produce high purity polysilicon for solar cell applications. The emphasis of the research is fundamental understanding of fluidized bed silicon deposition. The mechanisms involved were modeled as a six-path process: heterogeneous deposition; homogeneous decomposition; coalescence; coagulation; scavenging; and chemical vapor deposition growth on fines.

  14. Fluidized bed combustor and tube construction therefor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1981-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  15. Tube construction for fluidized bed combustor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1984-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  16. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  17. Evaluation of air toxic emissions from advanced and conventional coal-fired power plants

    SciTech Connect

    Chu, P.; Epstein, M.; Gould, L.; Botros, P.

    1995-12-31

    This paper evaluates the air toxics measurements at three advanced power systems and a base case conventional fossil fuel power plant. The four plants tested include a pressurized fluidized bed combustor, integrated gasification combined cycle, circulating fluidized bed combustor, and a conventional coal-fired plant.

  18. Pulsed atmospheric fluidized-bed combustor development. Environmental Assessment

    SciTech Connect

    Not Available

    1992-05-01

    Pulsed atmospheric fluidized-bed combustion (PAFBC) is a unique and innovative coal-fueled technology that has the potential to meet these conditions and provide heat and/or process steam to small industrial, commercial, institutional and residential complexes. The potential of Pulse Atmospheric Fluidized Bed Combustion (PAFBC) technology has been amply demonstrated under the sponsorship of a previous DOE/METC contract (DE-AC21-88MC25069). The environmental performance of a coal-fired laboratory-scale system (1.5 million British Thermal Units per hour) (MMBtu/hr) significantly surpassed that of conventional bubbling and circulating fluidized-bed combustion units (see Table 1 for performance comparison). Prompted by these encouraging results in combustion, sulfur capture, emissions control, and enhanced heat transfer, Island Creek Coal Company (ICC) and Baltimore Thermal Energy Corporation expressed interest in the technology and offered to participate by providing host sites for field testing. EA`s have been submitted independently for each of these field test sites. This submission addresses the preliminary testing of the PAFBC unit at Manufacturing and Technology Conversion International`s (MTCI) Baltimore, MD facility.

  19. Pressurized fluidized-bed combustion

    SciTech Connect

    Not Available

    1980-10-01

    The US DOE pressurized fluidized bed combustion (PFBC) research and development program is designed to develop the technology and data base required for the successful commercialization of the PFBC concept. A cooperative program with the US, West Germany, and the UK has resulted in the construction of the 25 MWe IEA-Grimethorpe combined-cycle pilot plant in England which will be tested in 1981. A 13 MWe coal-fired gas turbine (air cycle) at Curtis-Wright has been designed and construction scheduled. Start-up is planned to begin in early 1983. A 75 MWe pilot plant is planned for completion in 1986. Each of these PFBC combined-cycle programs is discussed. The current status of PFB technology may be summarized as follows: turbine erosion tolerance/hot gas cleanup issues have emerged as the barrier technology issues; promising turbine corrosion-resistant materials have been identified, but long-term exposure data is lacking; first-generation PFB combustor technology development is maturing at the PDU level; however, scale-up to larger size has not been demonstrated; and in-bed heat exchanger materials have been identified, but long-term exposure data is lacking. The DOE-PFB development plan is directed at the resolution of these key technical issues. (LCL)

  20. Rivesville multicell fluidized bed boiler

    SciTech Connect

    Not Available

    1981-03-01

    One objective of the experimental MFB at Rivesville, WV, was the evaluation of alternate feed systems for injecting coal and limestone into a fluidized bed. A continuous, uniform feed flow to the fluid bed is essential in order to maintain stable operations. The feed system originally installed on the MFB was a gravity feed system with an air assist to help overcome the back pressure created by the fluid bed. The system contained belt, vibrating, and rotary feeders which have been proven adequate in other material handling applications. This system, while usable, had several operational and feeding problems during the MFB testing. A major portion of these problems occurred because the coal and limestone feed control points - a belt feeder and rotary feeder, respectively - were pressurized in the air assist system. These control points were not designed for pressurized service. An alternate feed system which could accept feed from the two control points, split the feed into six equal parts and eliminate the problems of the pressurized system was sought. An alternate feed system designed and built by the Fuller Company was installed and tested at the Rivesville facility. Fuller feed systems were installed on the north and south side of C cell at the Rivesville facility. The systems were designed to handle 10,000 lb/hr of coal and limestone apiece. The systems were installed in late 1979 and evaluated from December 1979 to December 1980. During this time period, nearly 1000 h of operating time was accumulated on each system.

  1. Effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor.

    PubMed

    Varol, Murat; Atimtay, Aysel T

    2015-12-01

    This study aimed to investigate the effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor. The tests included co-combustion of 50-50% by wt. mixtures of Bursa-Orhaneli lignite+olive cake and Denizli-Kale lignite+olive cake, with and without limestone addition. Ash samples were subjected to XRF, XRD and SEM/EDS analyses. While MgO was high in the bottom ash for Bursa-Orhaneli lignite and olive cake mixture, Al2O3 was high for Denizli-Kale lignite and olive cake mixture. Due to high Al2O3 content, Muscovite was the dominant phase in the bottom ash of Denizli Kale. CaO in the bottom ash has increased for both fuel mixtures due to limestone addition. K was in Arcanite phase in the co-combustion test of Bursa/Orhaneli lignite and olive cake, however, it mostly appeared in Potassium Calcium Sulfate phase with limestone addition. PMID:26407346

  2. Photocatalytic degradation of bisphenol A using an integrated system of a new gas-liquid-solid circulating fluidized bed reactor and micrometer Gd-doped TiO2 particles.

    PubMed

    Cheng, Zhiliang; Quan, Xuejun; Xiang, Jinxin; Huang, Yuming; Xu, Yunlan

    2012-01-01

    A new gas-liquid-solid circulating fluidized bed photocatalytic reactor (GLSCFBPR) with internally placed multi-layered UV lamps was developed. Micrometer Gd-TiO2 particles and commercial nanometer P25-TiO2 were chosen as the photocatalysts, and the hazardous substance bisphenol A (BPA) was chosen as the model pollutant to investigate the performance of this new photocatalytic system. The results showed that the photocatalytic degradation efficiency of the micrometer Gd-TiO2 particles was similar to that of the nanometer P-25 particles at their respective optimum dosage but the former could be easily separated out by gravity. After investigating the effects of process parameters on the photocatalytic BPA degradation, the response surface method (RSM) was further used for process optimization. The interactions among process parameters, i.e., TiO2 concentration, superficial gas velocity and superficial liquid velocity were discovered and a related analysis was carried out to explore the underlying mechanism. A quadratic mathematic model was established and performed satisfactorily when used for prediction. The optimum conditions for this new process were as follows: TiO2 concentration 4.5 g/L, superficial gas velocity 7.83 x 10(-3) m/sec and superficial liquid velocity 8.65 x 10(-3) m/sec. PMID:23513453

  3. Heat Transfer in Segregated Fluidized Beds Part 2: Particle Motion and Its Effects on the Heat transfer in the Segregated Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Gu, Yihua; Satoh, Isao; Saito, Takushi; Kawaguchi, Tatsuya

    In our previous paper, particle and temperature segregations in a fluidized bed of binary particle mixtures were experimentally examined, and heat transfer in the segregated fluidized bed was investigated. As the results, it was shown that the temperature segregation results mainly from low heat transfer coefficient through the interface layer, which exists between the flotsam-rich and jetsam-rich layers, and that the heat transfer coefficient increases rapidly with increasing the excess gas velocity. Following our previous paper, particle motion in the segregated fluidized bed was experimentally investigated in this paper, in order to make quantitative discussion on the relation between the heat transfer coefficient and particle motion in the interface layer. In the experiment, the Particle Imaging Velocimetry (PIV) method was applied to study the concentration and motion of particles in the segregated fluidized bed. A modified solid circulation model was built up to model the particle motion in the segregated fluidized bed. The experiment results showed that the vertical particle exchange rate of the interface layer increases with the excess gas velocity, and that the vertical heat transfer coefficient through the interface layer is mainly determined by the average particle exchange rate in the interface layer. Variations of the apparent thermal conductivity at different height in the particle layers were also determined by the vertical variation of the particle exchange rate. It was shown that the heat transfer coefficient or the thermal conductivity in the interface layer is influenced by the densities and specific heat capacities of the particles.

  4. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Phase 2, Final report, May 1, 1983-July 31, 1984

    SciTech Connect

    1987-09-15

    KRW Energy Systems Inc. is engaged in the development of a pressurized, fluidized-bed, gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally acceptable production of low- and medium-Btu fuel gas from a variety of fossilized, carbonaceous feedstocks for electrical power generation, substitute natural gas, chemical feedstocks, and industrial fuels. This report covers Phase II of the contract period (May 1, 1983 to July 31, 1984) and is a continuation of the work performed in 1983 and reported in the Phase I final report, FE-19122-30. Included is work performed in fiscal 1983 to 1984 on PDU testing, process analysis, cold flow scaleup facility, process and component engineering and design, and laboratory support studies.

  5. Pressure fluctuations as a diagnostic tool for fluidized beds. Technical progress report, April 1--June 30, 1995

    SciTech Connect

    Brown, R.C.

    1995-07-14

    The first phase of experimentation for the comprehensive similitude study on the two laboratory scale cold-model circulating fluidized beds has been completed. This first phase required the acquisition and analysis of pressure fluctuation data from a 2.0 inch diameter pressurized circulating fluidized bed. The second phase required the matching of each of the 20 experiments in a cold-model twice the size of the smaller 2.0 inch circulating fluidized bed model using similitude relations. Problems of excessive electrostatic buildup were encountered in this second phase. To alleviate these problems, the large model had to be redesigned and reconstructed. The focus of the research this past quarter has been devoted to these modifications. Currently, the new sections have been constructed and the modified circulating fluidized bed is in the process of reassembly. Two related projects were undertaken while the large circulating fluidized bed model was being modified. A bubbling bed was constructed such that pressure fluctuation data could be measured in both bubbling and turbulent fluidization regimes. The purpose of such tests was to relate pressure fluctuation structure in the lower sections of the circulating fluidized bed with phenomena observed in bubbling/turbulent regimes. Two probes designed to measure heat transfer coefficients in the large and small circulating fluidized bed models were completed and initially tested under bubbling bed conditions. These tests insured the validity and accuracy of the bed to surface heat transfer coefficient measurement. The two probes were constructed as an additional means of validating similitude relations in circulating fluidized beds in addition to pressure fluctuations.

  6. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  7. Wear prediction in a fluidized bed

    SciTech Connect

    Boyle, E.J.; Rogers, W.A.

    1993-06-01

    A procedure to model the wear of surfaces exposed to a fluidized bed is formulated. A stochastic methodology adapting the kinetic theory of gases to granular flows is used to develop an impact wear model. This uses a single-particle wear model to account for impact wear from all possible-particle collisions. An adaptation of a single-particle abrasion model to describe the effects of many abrading particles is used to account for abrasive wear. Parameters describing granular flow within the fluidized bed, necessary for evaluation of the wear expressions, are determined by numerical solution of the fluidized bed hydrodynamic equations. Additional parameters, describing the contact between fluidized particles and the wearing surface, are determined by optimization based on wear measurements. The modeling procedure was used to analyze several bubbling and turbulent fluidized bed experiments with single-tube and tube bundle configurations. Quantitative agreement between the measured and predicted wear rates was found, with some exceptions for local wear predictions. This work demonstrates a methodology for wear predictions in fluidized beds.

  8. Fluidized bed charcoal particle production system

    SciTech Connect

    Sowards, N.K.

    1985-04-09

    A fluidized bed charcoal particle production system, including apparatus and method, wherein pieces of combustible waste, such as sawdust, fragments of wood, etc., are continuously disposed within a fluidized bed of a pyrolytic vessel. Preferably, the fluidized bed is caused to reach operating temperatures by use of an external pre-heater. The fluidized bed is situated above an air delivery system at the bottom of the vessel, which supports pyrolysis within the fluidized bed. Charcoal particles are thus formed within the bed from the combustible waste and are lifted from the bed and placed in suspension above the bed by forced air passing upwardly through the bed. The suspended charcoal particles and the gaseous medium in which the particles are suspended are displaced from the vessel into a cyclone mechanism where the charcoal particles are separated. The separated charcoal particles are quenched with water to terminate all further charcoal oxidation. The remaining off-gas is burned and, preferably, the heat therefrom used to generate steam, kiln dry lumber, etc. Preferably, the bed material is continuously recirculated and purified by removing tramp material.

  9. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

    1992-12-15

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

  10. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

    1992-01-01

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

  11. Particle withdrawal from fluidized bed systems

    DOEpatents

    Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.

    1982-01-01

    Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

  12. Fluidized bed coal desulfurization. Final Report

    SciTech Connect

    Ravindram, M.

    1983-08-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  13. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  14. Burning waste with FBC. [Fluidized Bed Combustion

    SciTech Connect

    Salaff, S.

    1991-11-01

    This article examines fluidized bed combustion as a method of choice for disposing for waste economically and within the bounds of rigid environmental standards. The topics discussed in the article include technology scaleup, wood and fossil wastes, municipal and hospital wastes, fuel flexibility, and a sidebar on the fluidized bed combustion technology. The waste fuels of major interest are various low grade liquid and solid residues from the coal, oil, forest products and automotive industries, as well as post-harvest biomass and municipal refuse.

  15. Particle Pressures in Fluidized Beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

  16. Particle pressures in fluidized beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

  17. Fluidized-Bed Silane-Decomposition Reactor

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1991-01-01

    Fluidized-bed pyrolysis reactor produces high-purity polycrystalline silicon from silane or halosilane via efficient heterogeneous deposition of silicon on silicon seed particles. Formation of silicon dust via homogeneous decomposition of silane minimized, and deposition of silicon on wall of reactor effectively eliminated. Silicon used to construct solar cells and other semiconductor products.

  18. Fluidized-bed-fired industrial boilers

    SciTech Connect

    Leon, A.M.; McCoy, D.E.

    1981-01-01

    E. Keeler Company and Dorr-Oliver, Inc. have joined to design, market and manufacture atmospheric fluidized-bed-fired boilers. The first contract, called Shamokin, was a 23,400 lb/hr unit fired with anthracite culm having a heating value of 4000 Btu/lb and 67% ash. The Department of Energy sponsored this plant as a demonstration project. Boiler erection is nearly complete and start-up is scheduled for mid-1981. In conjunction with the Shamokin project, a line of fluidized-bed-fired boilers to 250,000 lb/hr has been developed for conventional solid fuels. The development of fluidized-bed-fired, industrial boilers is in its very early stages. At this point, it is not possible for any manufacturer to claim extensive operating experience with any particular design under the varied applications normal to industrial watertube boilers. Many different designs and approaches will develop over the next few years and until there has been some operating experience, it is not possible to evaluate just what share of the future industrial boiler market will utilize fluidized-bed firing.

  19. Fluidized-bed combustion reduces atmospheric pollutants

    NASA Technical Reports Server (NTRS)

    Jonke, A. A.

    1972-01-01

    Method of reducing sulfur and nitrogen oxides released during combustion of fossil fuels is described. Fuel is burned in fluidized bed of solids with simultaneous feeding of crushed or pulverized limestone to control emission. Process also offers high heat transfer rates and efficient contacting for gas-solid reactions.

  20. Reversed flow fluidized-bed combustion apparatus

    DOEpatents

    Shang, Jer-Yu; Mei, Joseph S.; Wilson, John S.

    1984-01-01

    The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

  1. MUNICIPAL WASTE COMBUSTION ASSESSMENT: FLUIDIZED BED COMBUSTION

    EPA Science Inventory

    The report documents the results of an assessment of fluidized bed combustors (FBCs) to minimize air emissions from municipal waste combustors (MWCs). Objectives of the assessment were to identify the population of existing and planned refuse fired FBC facilities in the U.S., exa...

  2. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  3. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  4. FBC: Gaining acceptance. [Fluidized Bed Combustion

    SciTech Connect

    Gawlicki, S.M.

    1991-04-01

    This article addresses the growing acceptance of fluidized bed combustion as a technology appropriate for use in dual-purpose power plants. The article reviews projects for cogeneration in California, a demonstration plant sponsored by the US Department of Energy in Ohio (this plant also incorporates combined cycle operation), and an electric power/greenhouse project in Pennsylvania.

  5. Fluidized bed electrowinning of copper. Final report

    SciTech Connect

    1997-07-01

    The objectives of the study were to: design and construct a 10,000- amp fluidized bed electrowinning cell for the recovery of copper from acidic sulfate solutions; demonstrate the technical feasibility of continuous particle recirculation from the electrowinning cell with the ultimate goal of continuous particle removal; and measure cell efficiency as a function of operating conditions.

  6. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Quarterly progress report, April 1-June 30, 1982

    SciTech Connect

    1982-10-21

    The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) process analysis; (3) cold flow scaleup facility; (4) process and component engineering and design; and (5) laboratory support studies. Some of the highlights for this period are: TP-032-1, a single stage, oxygen-steam blown gasifier test was conducted in three operational phases from March 30, 1982 through May 2, 1982; TP-032-2 was conducted in two operational phases from May 20, 1982 through May 27, 1982; TP-032-1 and TP-032-2 successfully served as shakedown and demonstrations of the full cyclone cold wall; no visible deposits were found on the cold wall after processing highly fouling coals; samples of product gas produced during TP-032-1, were passed through four different scrubbing solutions and analyzed for 78 EPA primary organic pollutants, all of which were found to be below detection limits; TP-M004, a CO/sub 2/ tracer gas test, was initiated and completed; data analysis of test TP-M002-2 was completed and conclusions are summarized in this report; design, procurement and fabrication of the solids injection device were completed; laboratory studies involved gas-solids flow modeling and coal/ash behavior. 2 references, 11 figures, 39 tables.

  7. Evaluation of wall boundary condition parameters for gas-solids fluidized bed simulations

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane

    2013-10-01

    Wall boundary conditions for the solids phase have significant effects on numerical predictions of various gas-solids fluidized beds. Several models for the granular flow wall boundary condition are available in the open literature for numerical modeling of gas-solids flow. In this study, a model for specularity coefficient used in Johnson and Jackson boundary conditions by Li and Benyahia (AIChE Journal, 2012, 58, 2058-2068) is implemented in the open-source CFD code-MFIX. The variable specularity coefficient model provides a physical way to calculate the specularity coefficient needed by the partial-slip boundary conditions for the solids phase. Through a series of 2-D numerical simulations of bubbling fluidized bed and circulating fluidized bed riser, the model predicts qualitatively consistent trends to the previous studies. Furthermore, a quantitative comparison is conducted between numerical results of variable and constant specularity coefficients to investigate the effect of spatial and temporal variations in specularity coefficient.

  8. Study of instrumentation needs for process control and safety in coal fluidized-bed combustion systems

    SciTech Connect

    Herzenberg, C.L.; Griggs, K.E.; Henry, R.F.; Podolski, W.F.

    1981-02-01

    A study was conducted to evaluate the current state of the art of instrumentation for planned and operating fluidized-bed combustion systems. This study is intended to identify instrumentation needs and serve as a data base for projects to develop this instrumentation. A considerable number of needs for measurements for which presently available instrumentation is not suitable were reported by respondents. The identified deficiencies are presented with the associated physical parameter ranges for FBC processes. New techniques and instrumentation under development, as well as some available alternative instruments, are discussed briefly. Also, newly instituted mechanisms for technical information exchange on instrumentation for fossil energy applications are identified. Development of instruments to meet the identified measurement deficiencies is recommended in order to ensure the feasibility of automatic control of large-scale fluidized-bed combustion systems, and to advance the state of the art of fluidized-bed combustion technology.

  9. Fines in fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Hogle, R.; Rohatgi, N.; Morrison, A.

    1984-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized-bed reactor is investigated as a low-cost, high-throughput method to produce high-purity polysilicon for solar-cell applications. Studies of fines, particles 0.1-10 microns diam, initiated from homogeneous decomposition in the reactor were conducted using 2 and 6-in-diam fluidized beds. The studies show functional dependences of fines elutriation on silane feed concentration, temperature, gas velocity, and bubble size. The observation that the fines elutriation is generally below 10 percent of the silicon-in-silane feed is attributed to scavenging by large particles in an environment of less free space for homogeneous nucleation. Preliminary results suggest that, with proper conditions and distributor design, high-silane-concentration (over 50 percent SiH4 in H2) feed may be used.

  10. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George C. (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1982-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fluidized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  11. Bed material agglomeration during fluidized bed combustion

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Noble, S.

    1993-02-01

    The purpose of this project is to determine the physical and chemical reactions which led to the undesired agglomeration of bed material during fluidized bed combustion and to relate these reactions to specific causes. Survey of industrial-scale fluidized bed combustors is being conducted to determine the occurrence of bed agglomeration and the circumstances under which agglomeration took place. This task should be finished by the end of February. Samples of bed material, agglomerate material, and boiler deposits are being requested from boiler operators as part of the survey. Once received, these sample will be analyzed to determine chemical and mineralogic composition. The bulk chemical determination will be performed using x-ray fluorescence and inductively coupled plasma-optical emission (ICP). Mineralogy will be detected by x-ray diffraction (XRD). Chemical and mineral reactions will be determined by scanning electron microscopy, optical microscopy, and electron microprobe.

  12. Rapid ignition of fluidized bed boiler

    DOEpatents

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  13. Development of fluidized bed cement sintering technology

    SciTech Connect

    Mukai, Katsuji

    1994-12-31

    In the new system presented in this paper, the cement clinker is sintered, not in a rotary kiln, but in two different furnaces: a spouted bed kiln and a fluidized bed kiln. The heat generated in the process of cooling the cement clinker is recovered by a fluidized bed cooler and a packed bed cooler, which are more efficient than the conventional coolers. Compared with the rotary kiln system, the new technology significantly reduces NO{sub x} emissions, appreciably cuts energy consumption, and reduces CO{sub 2} emissions as well. Thus, the new system is an efficient cement sintering system that is friendly to the global environment. In this paper, we describe this new technology as one of the applied technologies at an industrial level that is being developed in the Clean Coal Technology Project, and we present the results from test operations at our pilot plant.

  14. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  15. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  16. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  17. Gas distributor for fluidized bed coal gasifier

    DOEpatents

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  18. Reactor for fluidized bed silane decomposition

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1989-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  19. Zone heating for fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  20. Particle pressures in fluidized beds. Annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1994-03-01

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  1. Pulsed atmospheric fluidized bed combustor apparatus

    DOEpatents

    Mansour, Momtaz N.

    1993-10-26

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

  2. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  3. Use of glow discharge in fluidized beds

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Wood, P. C.; Ballou, E. V.; Spitze, L. A. (Inventor)

    1981-01-01

    Static charges and agglomerization of particles in a fluidized bed systems are minimized by maintaining in at least part of the bed a radio frequency glow discharge. This approach is eminently suitable for processes in which the conventional charge removing agents, i.e., moisture or conductive particle coatings, cannot be used. The technique is applied here to the disproportionation of calcium peroxide diperoxyhydrate to yield calcium superoxide, an exceptionally water and heat sensitive reaction.

  4. Fluidized-bed biological nitrogen removal

    SciTech Connect

    Hosaka, Yukihisa; Minami, Takeshi; Nasuno, Sai )

    1991-08-01

    This article describes a compact process for nitrogen removal developed in Japan. It does not require the large amounts of land of current denitrification processes. The process uses a three-phase fluidized bed of granular anthracite to which the nitrifying bacteria adhere and are fluidized by the activated sludge in the reactor. The process was developed in response to the need for nitrogen and phosphorus removal from waste water to prevent the eutrophication of Tokyo Bay, Japan.

  5. Status of the fluidized bed unit

    SciTech Connect

    Williams, P.M.; Wade, J.F.

    1994-06-01

    Rocky Flats has a serious mixed waste problem. No technology or company has a license and available facilities to remedy this dilemma. One solution under study is to use a catalytic fluidized bed unit to destroy the combustible portion of the mixed waste. The fluidized bed thermal treatment program at Rocky Flats is building on knowledge gained over twenty years of successful development activity. The FBU has numerous technical advantages over other thermal technologies to treat Rocky Flats` mixed waste, the largest being the lower temperature (700{degrees}C versus 1000{degrees}C) which reduces acid corrosion and mechanical failures and obviates the need for ceramic lining. Successful demonstrations have taken place on bench, pilot, and full-scale tests using radioactive mixed wastes. The program is approaching implementation and licensing of a production-scale fluidized bed system for the safe treatment of mixed waste. The measure for success on this project is the ability to work closely with the community to jointly solve problems and respond to concerns of mixed waste treatment at Rocky Flats.

  6. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association's Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

  7. Plasma spouted/fluidized bed for materials processing

    NASA Astrophysics Data System (ADS)

    Sathiyamoorthy, D.

    2010-02-01

    Plasma when coupled with spout/fluidized bed reactor for gas-solid reaction brings in several advantages such as high rate of heat and mass transfer, generation of high bulk temperature using a thin jet of plasma itself as a heat source. The science and technology of plasma and fluidization or spouted bed are well established except of these two put together for high temperature application. Plasma heating of fluid/ spouted bed can bring down the size of the equipment and increase the productivity. However the theory and practice of the hybrid technology has not been tested in a variety of applications that involves high temperature synthesis of materials, TRISO particle coating for nuclear fuel particle, thermal decomposition of refractory type ore, halogenations of minerals, particulate processes and synthesis of advanced materials. This paper gives an account of the use and exploitation of plasma coupled with spouted/ fluidized bed especially for material processing and also addresses the issues for adapting the same in the era of developing advanced high temperature materials.

  8. Fluidized Bed Asbestos Sampler Design and Testing

    SciTech Connect

    Karen E. Wright; Barry H. O'Brien

    2007-12-01

    A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this

  9. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    SciTech Connect

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  10. A novel fluidized bed respirometric technique for determination of in situ biofilm kinetics.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2012-01-01

    A respirometric approach has been developed to determine heterotrophic biofilm kinetics using fluidized bioparticles--particles with attached biomass. Lava rock particles of 600 microm were used as a biomass carrier medium. The modified respirometer successfully estimates in situ biofilm kinetics of the bioparticles collected from a pilot-scale liquid-solid circulating fluidized bed (LSCFB) bioreactor. The observed maximum specific growth rates (micro(max)) of 3.69 +/- 0.44 d(-1) and biomass yields (Y(H)) of 0.36 +/- 0.03 g COD/g COD in the fluidized bed respirometers were significantly different from the micro(max) of 5.57-5.72 d(-1) and Y(H) of 0.54-0.59 g COD/g COD observed in the conventional respirometric tests for bioparticles and detached biomass. The higher Monod half-saturation coefficient (K(S)) of 186-219mg COD/L observed in the fluidized bed respirometers relative to the 49-58 mg COD/L in the conventional respirometers reveals the presence of mass transfer resistance in the LSCFB despite fluidization. Significantly reduced yields in the fluidized bed respirometers and the estimated maintenance coefficient of 1.16 d(-1) for the particulate biofilm in the LSCFB clearly emphasize that a substantial amount of substrate was utilized for cell maintenance at the low food to microorganism (S/X) ratio of 0.5 g COD/g VSS. PMID:22629617

  11. Pyrolysis reactor and fluidized bed combustion chamber

    DOEpatents

    Green, Norman W.

    1981-01-06

    A solid carbonaceous material is pyrolyzed in a descending flow pyrolysis reactor in the presence of a particulate source of heat to yield a particulate carbon containing solid residue. The particulate source of heat is obtained by educting with a gaseous source of oxygen the particulate carbon containing solid residue from a fluidized bed into a first combustion zone coupled to a second combustion zone. A source of oxygen is introduced into the second combustion zone to oxidize carbon monoxide formed in the first combustion zone to heat the solid residue to the temperature of the particulate source of heat.

  12. Packed fluidized bed blanket for fusion reactor

    DOEpatents

    Chi, John W. H.

    1984-01-01

    A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

  13. Simulation of fluidized bed coal combustors

    NASA Technical Reports Server (NTRS)

    Rajan, R.

    1979-01-01

    The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

  14. Spatiotemporal dynamics of a shallow fluidized bed.

    SciTech Connect

    Aranson, I. S.; Tsimring, L. S.; Clark, D. K.

    2000-12-05

    An experimental and theoretical study of the dynamics of an air-fluidized thin granular layer is presented. Near the threshold of instability, the system exhibits critical behavior with remarkably long transient dynamics. Above the threshold of fluidization the system undergoes a Hopf bifurcation as the layer starts to oscillate at a certain frequency due to a feedback between the layer dilation and the airflow rate. Based on our experimental data, we formulate a the simple dynamical model which describes the transition in a shallow fluidized bed.

  15. Electrode assembly for a fluidized bed apparatus

    DOEpatents

    Schora, Jr., Frank C.; Matthews, Charles W.; Knowlton, Ted M.

    1976-11-23

    An electrode assembly comprising a high voltage electrode having a generally cylindrical shape and being electrically connected to a high voltage source, where the cylinder walls may be open to flow of fluids and solids; an electrically grounded support electrode supporting said high voltage electrode by an electrically insulating support where both of the electrically grounded and electrically insulating support may be hollow; and an electrically grounded liner electrode arranged concentrically around both the high voltage and support electrodes. This assembly is specifically adapted for use in a fluidized bed chemical reactor as an improved heating means therefor.

  16. Fluidized-Bed Cleaning of Silicon Particles

    NASA Technical Reports Server (NTRS)

    Rohatgi, Naresh K.; Hsu, George C.

    1987-01-01

    Fluidized-bed chemical cleaning process developed to remove metallic impurities from small silicon particles. Particles (250 micrometer in size) utilized as seed material in silane pyrolysis process for production of 1-mm-size silicon. Product silicon (1 mm in size) used as raw material for fabrication of solar cells and other semiconductor devices. Principal cleaning step is wash in mixture of hydrochloric and nitric acids, leaching out metals and carrying them away as soluble chlorides. Particles fluidized by cleaning solution to assure good mixing and uniform wetting.

  17. Gas fluidized-bed stirred media mill

    SciTech Connect

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  18. Fluidized bed pyrolysis to gases containing olefins

    SciTech Connect

    Kuester, J.L.

    1980-01-01

    Recent gasification data are presented for a system designed to produce liquid hydrocarbon fuel from various biomass feedstocks. The factors under investigation were feedstock type, fluidizing gas type, residence time, temperature and catalyst usage. The response was gas phase composition. A fluidized bed system was utilized with a separate regenerator-combustor. An olefin content as high as 39 mole % was achieved. Hydrogen/carbon monoxide ratios were easily manipulated via steam addition over a broad range with an autocatalytic effect apparent for most feedstocks.

  19. Pressure Fluctuations as a Diagnostic Tool for Fluidized Beds

    SciTech Connect

    Joel R. Schroeder; Robert C. Brown

    1998-04-23

    The purpose of this project is to investigate the origin of pressure fluctuations in fluidized bed systems. The study will asses the potential for using pressure fluctuations as an indicator of fluidized bed hydrodynamics in both laboratory scale cold-models and industrial scale boilers.

  20. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  1. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  2. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  3. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  4. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  5. Dual-Fuel Fluidized Bed Combustor Prototype for Residential Heating: Steady-State and Dynamic Behavior

    NASA Astrophysics Data System (ADS)

    Cammarota, Antonio; Chirone, Riccardo; Miccio, Michele; Sollmene, Roberto; Urcluohr, Massimo

    Fluidized bed combustion of biogenic fuels can be recognized as an attractive option for an ecologically sustainable use of biofuels in residential applications. Nevertheless, biomass combustion in fluidized bed reactors presents some drawbacks that are mainly related to mixing/segregation of fuel particles/volatile matter during devolatilization inside the bed and in the freeboard or to bed agglomeration. A prototype of a 30-50 kWth fluidized bed boiler for residential heating has been designed to burn either a gaseous combustible or a solid biomass fuel or both fuels at the same time. The prototype has been equipped with a gas burner located in the wind-box to optimize the start-up stage of the boiler and with a fluidized bed characterized by a conical geometry ("Gulf Stream" circulation) to improve the mixing of the fuel particles during both devolatilization and char burn-out. The operation of the combustor adopting wood pellets as fuel has been investigated to evaluate their use in residential combustion applications. Steady-state thermally stable regimes of operation have been recognized analyzing both boiler temperatures and gaseous emissions. The optimization of the steady-state operation of the boiler in terms of gaseous emissions has been achieved by varying the nominal thermal power and air excess. An ad-hoc experimental campaign has been carried out to analyze the dynamic performance of the prototype as a response to changes of the demanded thermal power. On the basis of the experimental data, an interpretation of the dynamic behavior of the fluidized bed boiler has been proposed.

  6. Next generation fluidized bed granulator automation.

    PubMed

    Rantanen, J; Känsäkoski, M; Suhonen, J; Tenhunen, J; Lehtonen, S; Rajalahti, T; Mannermaa, J P; Yliruusi, J

    2000-01-01

    A system for fluidized bed granulator automation with in-line multichannel near infrared (NIR) moisture measurement and a unique air flow rate measurement design was assembled, and the information gained was investigated. The multivariate process data collected was analyzed using principal component analysis (PCA). The test materials (theophylline and microcrystalline cellulose) were granulated and the calibration behavior of the multichannel NIR set-up was evaluated against full Fourier Transform (FT) NIR spectra. Accurate and reliable process air flow rate measurement proved critical in controlling the granulation process. The process data describing the state of the process was projected in two dimensions, and the information from various trend charts was outlined simultaneously. The absorbence of test material at correction wavelengths (NIR region) and the nature of material-water interactions affected the detected in-line NIR water signal. This resulted in different calibration models for the test materials. Development of process analytical methods together with new data visualization algorithms creates new tools for in-process control of the fluidized bed granulation. PMID:14727843

  7. Fluidized bed gasification of select granular biomaterials.

    PubMed

    Subramanian, P; Sampathrajan, A; Venkatachalam, P

    2011-01-01

    Biomaterials can be converted into solid, liquid and gaseous fuels through thermochemical or biochemical conversion processes. Thermochemical conversion of granular biomaterials is difficult because of its physical nature and one of the suitable processes is fluidized bed gasification. In this study, coir pith, rice husk and saw dust were selected and synthetic gas was generated using a fluidized bed gasifier. Gas compositions of product gas were analyzed and the percentage of carbon monoxide and carbon dioxide was in the range of 8.24-19.55 and 10.21-17.14, respectively. The effect of equivalence ratio (0.3, 0.4 and 0.5) and reaction time (at 10 min interval) on gas constituents was studied. The gas yield for coir pith, rice husk and sawdust were found to be in the range of 1.98-3.24, 1.79-2.81 and 2.18-3.70 Nm3 kg(-1), respectively. Models were developed to study the influence of biomaterial properties and operating conditions on molar concentration of gas constituents and energy output. PMID:20817445

  8. Cyclone performance estimates for pressurized fluidized-bed combustion

    SciTech Connect

    Henry, R.F.; Podolski, W.F.

    1981-07-01

    Hot pressurized flue gas from pressurized fluidized-bed combustion must be cleaned up prior to its expansion in a gas turbine as part of the combined-cycle electric power generation concept. The performance of conventional cyclones in experimental tests has been compared with theory, with reasonable agreement. Prediction of the performance of a larger cyclone system shows that three stages should provide the cleanup required on the basis of current estimates of turbine tolerance of particulate matter. Advances in hot gas cleanup - optimized cyclones, augmented cyclones, and alternative devices - should provide future improvement in cycle efficiencies and costs, but simple cyclones are planned for first-generation PFB/CC pilot and demonstration plants.

  9. Technical evaluation: pressurized fluidized-bed combustion technology

    SciTech Connect

    Miller, S A; Vogel, G J; Gehl, S M; Hanway, Jr, J E; Henry, R F; Parker, K M; Smyk, E B; Swift, W M; Podolski, W F

    1982-04-01

    The technology of pressurized fluidized-bed combustion, particularly in its application to a coal-burning combined-cycle plant, is evaluated by examining the technical status of advanced-concept plant components - boiler system (combustor, air-handling and air-injection equipment, and heat exchangers); solids handling, injection, and ejection system; hot-gas cleanup equipment; instrumentation/control system; and the gas turbine - along with materials of plant construction. Environmental performance as well as energy efficiency are examined, and economic considerations are reviewed briefly. The evaluation concludes with a broad survey of the principal related research and development programs in the United States and other countries, a foreview of the most likely technological developments, and a summary of unresolved technical issues and problems.

  10. Velocity Fluctuations in Gas-Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Cody, G. D.

    1998-03-01

    Increasing gas flow through a bed of particles produces, above a sharp threshold, a fluidized state which exhibits many of the properties of a liquid. Fluidized beds play a major role in refining, chemicals, and power generation, but the physics of the fluidized state is still uncertain, due to the complexity of the particle/gas interactions, the broad distribution of particle size, and the measurement challenge. One consequence can be the failure of sophisticated computer models to predict performance. Another is the failure to resolve fundamental questions, for example the source of the initial stability/instability of the uniform fluidized state, first addressed by Jackson in 1963(R. Jackson, in Fluidization, edited by J. F. Davidson et al. (Academic Press, New York, 1985), p. 47-72; G. K. Batchelor, J. Fluid Mech. 193, 75-110 (1988); M. Nicolas. J. Chomaz, and E. Guazelli, Phys. Fluids 6, 3936-3944 (1994).). To meet the measurement challenge, we have obtained the first comprehensive data on the mean squared fluctuation velocity, or granular temperature, T*, of monodispersed glass spheres of diameter, D, in a fluidized bed, by a novel acoustic shot noise probe of random particle impact on the wall(G. D. Cody, D. J. Goldfarb, G. V. Storch, Jr., A. N. Norris, Powder Technology 87, 211-232 (1996); G. D. Cody and D. J. Goldfarb, in Dynamics in Small Confining Systems-III, eds. M. Drake et al, (MRS, Pittsburgh, Pa, 1997), 464, p. 325-338.). Applying a dense gas kinetic model(D. Gidaspow, Multiphase Flow and Fluidization (Academic Press, San Diego, 1994).) to this data predicts values of particulate pressure, and viscosity, which are in excellent agreement with recent experiments, and encouraged us to revisit the stability question. We find that the unanticipated seven-fold bifurcation observed in T* for D less than 150 microns is sufficient, using Jackson's model, to account for the accepted empirical boundary of stable initial uniform fluidization for the spheres

  11. Control of acid gases using a fluidized bed adsorber.

    PubMed

    Chiang, Bo-Chin; Wey, Ming-Yen; Yeh, Chia-Lin

    2003-08-01

    During incineration, secondary pollutants such as acid gases, organic compounds, heavy metals and particulates are generated. Among these pollutants, the acid gases, including sulfur oxides (SO(x)) and hydrogen chloride (HCl), can cause corrosion of the incinerator piping and can generate acid rain after being emitted to the atmosphere. To address this problem, the present study used a novel combination of air pollution control devices (APCDs), composed of a fluidized bed adsorber integrated with a fabric filter. The major objective of the work is to demonstrate the performance of a fluidized bed adsorber for removal of acid gases from flue gas of an incinerator. The adsorbents added in the fluidized bed adsorber were mainly granular activated carbon (AC; with or without chemical treatment) and with calcium oxide used as an additive. The advantages of a fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of acid gases when using a dry method. On the other hand, because the fluidized bed can filter particles, fine particles prior to and after passing through the fluidized bed adsorber were investigated. The competing adsorption on activated carbon between different characteristics of pollutants was also given preliminary discussion. The results indicate that the removal efficiencies of the investigated acid gases, SO(2) and HCl, are higher than 94 and 87%, respectively. Thus, a fluidized bed adsorber integrated with a fabric filter has the potential to replace conventional APCDs, even when there are other pollutants at the same time. PMID:12935758

  12. Anthracite culm fired fluidized-bed boiler

    SciTech Connect

    Lentz, E.C.

    1984-01-01

    This chapter discusses a DOE-sponsored project to design, fabricate, install and demonstrate a system which can be fired with anthracite refuse coal (culm) or other coal. It is estimated that there are over 800 culm banks containing approximately 900 million ton of material in the northeast Pennsylvania area, which represents 1 billion barrels (159 GL) of oil equivalent. Culm combustion tests were conducted to establish and confirm the start-up and load following control systems to be used in the fluidized-bed boiler. The main purpose of the examined project is to demonstrate to industry that mine-site preparation/delivery of ready-to-burn fuel and disposal of the ash can be accomplished reliably, economically, and without detriment to the industrial or community environment.

  13. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1984-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fludized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  14. Solids feed nozzle for fluidized bed

    DOEpatents

    Zielinski, Edward A.

    1982-01-01

    The vertical fuel pipe of a fluidized bed extends up through the perforated support structure of the bed to discharge granulated solid fuel into the expanded bed. A cap, as a deflecting structure, is supported above the discharge of the fuel pipe and is shaped and arranged to divert the carrier fluid and granulated fuel into the combusting bed. The diverter structure is spaced above the end of the fuel pipe and provided with a configuration on its underside to form a venturi section which generates a low pressure in the stream into which the granules of solid fuel are drawn to lengthen their residence time in the combustion zone of the bed adjacent the fuel pipe.

  15. Fluidized bed boiler having a segmented grate

    DOEpatents

    Waryasz, Richard E.

    1984-01-01

    A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

  16. Investigation of heat transfer and combustion in the advanced Fluidized Bed Combustor (FBC). Technical progress report No. 9 [October 1, 1995--December 31, 1995

    SciTech Connect

    Lee, Seong W.

    1996-01-01

    This technical report summarizes the research performed and progress achieved during the period of October 1, 1995 to December 31, 1995. The measurements of gas flow in the advanced FBC test chamber (10 in. I.D.) was continued to better understand and utilize the fluid dynamics of gas and particle flows in the advanced FBC. Measurements showed that the gas flow field in the test chamber is characterized by strongly swirling flow in tangential direction and developing flow in axial and radial directions. In addition, multiple secondary air injection caused significant effects on gas flow in the freeboard of the test chamber. Numerical simulation of typical gas flow patterns in the freeboard was conducted using a computational fluid dynamics (CFD) code, FLUENT. The axial velocities resulting from theoretical prediction were smaller than the tested results. However, the predicted radial velocities at the exit zone of the test chamber were greater than that of the tested results. The calculated results showed the non-isotropic structure with vigorous fluctuating in axial and radial directions. Generally speaking, the predictions of the theoretical calculation agreed with the experimental results. The measurements of gas and particle flows will be continued under different test conditions. In addition, the numerical simulation on gas and particle flows will be continued, which will be compared with the experimental results.

  17. Contribution of hydrodynamic characteristics on the performance of an aerobic biofilm conical fluidized bed.

    PubMed

    Zhou, D; Bi, X T; Dong, S

    2011-01-01

    The performance of a conical fluidized bed (TFB) bioreactor, including the biofilm thickness, microbial space density, microbial cell matrix and its efficiency for COD degradation at a bed expansion ratio of 14 to 90%, was studied and compared with a cylindrical fluidized bed (CFB) bioreactor. The hydrodynamic characteristics of the TFB, especially the internal-circulation of bioparticles associated with its unique tapered geometry of the bed, created a much more uniform axial distribution of the bioparticles, leading to the formation of thinner and more compacted biofilms in the TFB compared to that in the CFB. The thinner biofilm in the TFB tended to be stable and possessed more than 6 times of microbial population density compared to the CFB. As a result, thinner biofilms in the TFB contributed to a higher COD removal efficiency, which remained at over 95% at operated expansion ratios, about 15 to 25% higher than that in the CFB. PMID:21436551

  18. Development of a FI CIRC{trademark} fluidized bed boiler to burn waste tires

    SciTech Connect

    Dervin, C.; Waldron, D.J.; Haas, J.C.

    1997-12-31

    Disposal of tires is becoming a problem due to higher landfill charges and environmental concerns. Typically tires have a higher calorific value than coal, contain less nitrogen, ash, and sulfur than most coals and are a potential source of energy for power and process steam generation. In 1995 a Fines Circulating (FI CIRC{trademark}) fluidized bed boiler was selected to burn tires for a project in the city of Fulton, Illinois. Fuels ranging from Petroleum Coke to Brown coal had already been successfully fired in commercial plants and preliminary pilot plant testing showed no problems in firing tires. During the development of the project, financiers raised concerns about the optimum fuel size, combustion characteristics, removal of wires from the fluidized bed, and the control of emissions from the plant. A testing program was devised which included hot and cold pilot plant testing to evaluate the characteristics of firing shredded tires. The results and the impact on the boiler design are presented.

  19. JPL in-house fluidized-bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1984-01-01

    Fluidized bed reactor research techniques for fabrication of quartz linears was reviewed. Silane pyrolysis was employed in this fabrication study. Metallic contaminant levels in the silicon particles were below levels detectable by emission spectroscopy.

  20. Model of Fluidized Bed Containing Reacting Solids and Gases

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A mathematical model has been developed for describing the thermofluid dynamics of a dense, chemically reacting mixture of solid particles and gases. As used here, "dense" signifies having a large volume fraction of particles, as for example in a bubbling fluidized bed. The model is intended especially for application to fluidized beds that contain mixtures of carrier gases, biomass undergoing pyrolysis, and sand. So far, the design of fluidized beds and other gas/solid industrial processing equipment has been based on empirical correlations derived from laboratory- and pilot-scale units. The present mathematical model is a product of continuing efforts to develop a computational capability for optimizing the designs of fluidized beds and related equipment on the basis of first principles. Such a capability could eliminate the need for expensive, time-consuming predesign testing.

  1. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  2. Heat transfer in a fluidized-bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.

    1983-01-01

    The authors investigated the use of a fluidized bed as a solar thermal receiver. A 0.3 m diameter, quartz-walled bed was designed, built, and tested at a 325 kW, solar thermal test facility. Various large-particle bed materials were tested, and we found that strong temperature gradients existed in the fluidized bed exposed to concentrated solar radiation. A heat transfer analysis is presented and effective bed thermal conductivities are estimated.

  3. Fluidized-bed retrofit a practical alternative to FGD

    SciTech Connect

    Stringfellow, T.E.

    1984-02-01

    A comparison is made between the costs of flue-gas desulphurization retrofit to a 112 MW pf-fired boiler, fluidized-bed combustion retrofit to the boiler, and a new fluidized-bed boiler. Breakdowns are given for capital costs, operating and maintenance costs and the busbar cost of energy for a 20 year unit life. The analysis shows that fbc is a viable option for the retrofit of many existing boilers from both a technical and economic viewpoint.

  4. Control of bed height in a fluidized bed gasification system

    DOEpatents

    Mehta, Gautam I.; Rogers, Lynn M.

    1983-12-20

    In a fluidized bed apparatus a method for controlling the height of the fdized bed, taking into account variations in the density of the bed. The method comprises taking simultaneous differential pressure measurements at different vertical elevations within the vessel, averaging the differential pressures, determining an average fluidized bed density, then periodically calculating a weighting factor. The weighting factor is used in the determination of the actual bed height which is used in controlling the fluidizing means.

  5. Industrial-scale demonstration of a new sorbent reactivation technology for fluidized bed combustors.

    PubMed

    Anthony, Edward J; McCleave, Robert; Gandolfi, Eduardo; Wang, Jinsheng

    2003-10-01

    To minimize the disposal of highly reactive spent sorbent from a fluidized bed combustor, a new method for reactivation has been developed. The method consists of grinding the spent ash in a rotary mill, hydrating the ash with an excess of water, and mixing the wet ground ash with dry solids to absorb the excess water. The mixing process eliminates the formation of a concrete-like product that normally results as wet fluidized bed combustor ash ages. Pilot-scale combustion trials proved to be successful, and the process was scaled up using a 35MWt utility boiler at Purdue University. The test lasted for 3 days and resulted in net reduction of limestone sorbent use of 18%. The results generated in this work have been used to develop an economic evaluation for a 165MWe circulating fluidized bed (CFB) boiler, which projects significant savings due to reduction of limestone supply and ash disposal costs. The evaluation also suggests that the process is cost competitive with other processes, albeit that those processes have not been demonstrated at industrial scale. Furthermore, it also has the potential to make a small net reduction in CO(2) emissions, due to reduced limestone usage. PMID:14550660

  6. Silicon production in a fluidized bed reactor

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1986-01-01

    Part of the development effort of the JPL in-house technology involved in the Flat-Plate Solar Array (FSA) Project was the investigation of a low-cost process to produce semiconductor-grade silicon for terrestrial photovoltaic cell applications. The process selected was based on pyrolysis of silane in a fluidized-bed reactor (FBR). Following initial investigations involving 1- and 2-in. diameter reactors, a 6-in. diameter, engineering-scale FBR was constructed to establish reactor performance, mechanism of silicon deposition, product morphology, and product purity. The overall mass balance for all experiments indicates that more than 90% of the total silicon fed into the reactor is deposited on silicon seed particles and the remaining 10% becomes elutriated fines. Silicon production rates were demonstrated of 1.5 kg/h at 30% silane concentration and 3.5 kg/h at 80% silane concentration. The mechanism of silicon deposition is described by a six-path process: heterogeneous deposition, homogeneous decomposition, coalescence, coagulation, scavenging, and heterogeneous growth on fines. The bulk of the growth silicon layer appears to be made up of small diameter particles. This product morphology lends support to the concept of the scavenging of homogeneously nucleated silicon.

  7. Process analysis of fluidized bed granulation.

    PubMed

    Rantanen, J; Jørgensen, A; Räsänen, E; Luukkonen, P; Airaksinen, S; Raiman, J; Hänninen, K; Antikainen, O; Yliruusi, J

    2001-01-01

    This study assesses the fluidized bed granulation process for the optimization of a model formulation using in-line near-infrared (NIR) spectroscopy for moisture determination. The granulation process was analyzed using an automated granulator and optimization of the verapamil hydrochloride formulation was performed using a mixture design. The NIR setup with a fixed wavelength detector was applied for moisture measurement. Information from other process measurements, temperature difference between process inlet air and granules (T(diff)), and water content of process air (AH), was also analyzed. The application of in-line NIR provided information related to the amount of water throughout the whole granulation process. This information combined with trend charts of T(diff) and AH enabled the analysis of the different process phases. By this means, we can obtain in-line documentation from all the steps of the processing. The choice of the excipient affected the nature of the solid-water interactions; this resulted in varying process times. NIR moisture measurement combined with temperature and humidity measurements provides a tool for the control of water during fluid bed granulation. PMID:14727858

  8. Nonlinear Unstable Wave Disturbances in Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Liu, J. T. C.

    1983-10-01

    Instabilities in fluidized beds are interpreted from the two-phase continuum theory of linearized hydrodynamic stability as the result of interactions between wave hierarchies for which the stability condition is violated; that is, in which the lower-order waves propagate at speeds exceeding those of the higher-order waves. For weak nonlinearities a hierarchy of Burgers-like equations is obtained. The nonlinear modifications to the wave speeds point towards the restoration of the stability condition in the linearized sense. A weakly nonlinear hydrodynamic stability analysis yields an amplitude equation that is of second order. It is argued, however, that the major history of the disturbance development may be expressed by a simpler first-order amplitude equation. The Landau-Stuart constant obtained is intimately related to the nonlinear modifications of the wave speeds of the higher- and lower-order wave operators. It is shown that for supercritical disturbances, amplitude and phase velocity equilibration is possible, and that the levels of the equilibration depend on the initial amplification rate, in agreement with observations. The equilibration occurs by cascades of the fundamental wave disturbance into its harmonics.

  9. Detoxification of ashes from a fluidized bed waste incinerator.

    PubMed

    Yu, Jie; Qiao, Yu; Sun, Lushi; Jin, Limei; Wang, Wenxia; Ma, Chuan

    2015-09-01

    This paper was to test and control the toxicity of bottom and fly ashes from a circulated fluidized bed (CFB) incinerator. Bottom and fly ashes were firstly subject to TCLP test. Even though leachates of most particle size of bottom ash were below regulatory limit, the leachates of finer bottom ash may exceed the regulatory limit. Therefore, finer bottom ash should be separated and treated before landfilled directly or used as cement replacement. Due to high amounts of leached heavy metals, thermal treatment of fly ash was carried out to remove heavy metals. The influence of temperature, residence time, metal chloride and gas velocity were studied. In all conditions, Cd can be well removed. Pb can be almost completely removed with MgCl2 addition at 1000°C in 1h. The removal of Zn and Cu was accelerated significantly by MgCl2 and higher temperature separately. At optimum conditions, more than 90% of Cu and 95% of Zn could be removed, while a maximum 20% of Cr was removed due to the existence or formation of CaCr2O4, MgCr2O4 and K2Cr2O4 in raw or treated fly ashes. PMID:25973859

  10. Concentration and Velocity Gradients in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    McClymer, James P.

    2003-01-01

    In this work we focus on the height dependence of particle concentration, average velocity components, fluctuations in these velocities and, with the flow turned off, the sedimentation velocity. The latter quantities are measured using Particle Imaging Velocimetry (PIV). The PIV technique uses a 1-megapixel camera to capture two time-displaced images of particles in the bed. The depth of field of the imaging system is approximately 0.5 cm. The camera images a region with characteristic length of 2.6 cm for the small particles and 4.7 cm. for the large particles. The local direction of particle flow is determined by calculating the correlation function for sub-regions of 32 x 32 pixels. The velocity vector map is created from this correlation function using the time between images (we use 15 to 30 ms). The software is sensitive variations of 1/64th of a pixel. We produce velocity maps at various heights, each consisting of 3844 velocities. We break this map into three vertical zones for increased height information. The concentration profile is measured using an expanded (1 cm diameter) linearly polarized HeNe Laser incident on the fluidized bed. A COHU camera (gamma=1, AGC off) with a lens and a polarizer images the transmitted linearly polarized light to minimize the effects of multiply scattered light. The intensity profile (640 X 480 pixels) is well described by a Gaussian fit and the height of the Gaussian is used to characterize the concentration. This value is compared to the heights found for known concentrations. The sedimentation velocity is estimated using by imaging a region near the bottom of the bed and using PIV to measure the velocity as a function of time. With a nearly uniform concentration profile, the time can be converted to height information. The stable fluidized beds are made from large pseudo-monodisperse particles (silica spheres with radii (250-300) microns and (425-500) microns) dispersed in a glycerin/water mix. The Peclet number is

  11. Fluidized Bed Steam Reformer (FBSR) monolith formation

    SciTech Connect

    Jantzen, C.M.

    2007-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or 'mineralized' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydro-ceramics. All but one of the nine monoliths tested met the <2 g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydro-ceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form. (authors)

  12. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect

    Jantzen, C

    2006-12-22

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  13. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration. PMID:26896004

  14. Combustion of waste fuels in a fluidized-bed boiler

    SciTech Connect

    Zylkowski, J.; Ehrlich, S.

    1983-01-01

    This paper reports on a project whose objectives are to determine the impact of the waste fuels on Atmospheric Fluidized Bed Combustion (AFBC) operating procedures, boiler performance, and emissions and to assess the potential for fuel-specific operating problems. The low-grade waste fuels investigated are hogged railroad ties, shredded rubber tires, peat, refuse-derived fuel, and one or more agricultiral wastes. The Northern States Power (NSP) Company converted their French Island Unit No. 2 stoker-fired boiler to a fluidized-bed combustor designed to burn wood waste. NSP and EPRI are investigating cofiring other waste fuels with wood waste. Topics considered include fluidized-bed boiler conversion, fuel resources, economic justification, environmental considerations, the wood-handling system, an auxiliary fuel system, the air quality control system, ash handling and disposal, and the alternate fuels test program.

  15. Fluidized bed combustion tested for Turkish oil shales

    SciTech Connect

    Not Available

    1986-09-01

    About 7.5 billion tons of lignite and 5 billion tons of oil shale deposits are potential energy sources and therefore potential air pollution sources for Turkey. The low calorific value, and high ash and sulfur contents of these fuels render fluidized bed combustion a promising method of utilization. A fluidized bed combustion system with a nominal capacity of 418,000 to 627,000 kilojoules per hour for producing hot water has been designed and constructed at Istanbul Technical University. This paper lists the important characteristics of the main Turkish lignite and oil shale reserves, and the specifications of the pilot-scale fluidized-bed combustor designed to burn these fuels.

  16. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  17. Fluidized-bed drying of flotation concentration

    SciTech Connect

    Antonenko, I.N.; Galka, B.A.

    1981-01-01

    The first pilot commercial unit for the fluidized-bed drying of flotation concentrate has been operational at the Dneprodzerzhinsk C and CW since 1964. Its advantages over drum dryers include the high processing speed and the compactness of the equipment, which is particularly valuable in view of the limited space available around the charge preparation plant. The grating in the unit consists of stamped sheets with perforations 6 to 7 mm square and a live section of 10.5 to 12.0%, designed to withstand the pressure required for normal drying conditions (4200 to 4600 Pa) and maintain uniform fluidization inside the reactor; it rapidly cools when the unit is shut down. The working temperatures are 600 to 650/sup 0/C under the grating, 70 to 80/sup 0/C in the bed and 75 to 85/sup 0/C beyond the dust-removing cyclones. Heating agent from the firebox is diverted into the dust-catching system to keep it at a higher temperature than the reactor and prevent the deposition of coal dust in the pipelines and dust-catching cyclones. At present, the drying unit is used to dry the entire output of flotation concentrate together with additional coarse slurry. The working area of the reactor is 7 m/sup 2/. The dust-catching system includes two batteries of BP-50 cyclones (seven per battery) and a PM-100 wet dust catcher. A compact stationary material charger is used; and a new high-capacity gas-burning firebox has been built with a large mixing chamber.Air is supplied by two VM-50/1000 blowers, assisted by a D-18/2 waste-gas fan and two OGN-3000 gas blowers. The fuel is a rich coke-oven gas (calorific value 5500 to 6000 kcal/m/sup 3/). The gas consumption varies between 1700 and 2000 m/sup 3//h, depending on the load and initial moisture content. The unit operates 10 to 20 h/day.

  18. Computational fluid dynamic modeling of fluidized-bed polymerization reactors

    SciTech Connect

    Rokkam, Ram

    2012-01-01

    Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

  19. Pressurized fluidized-bed combustion technology exchange workshop

    SciTech Connect

    ,

    1980-04-01

    The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

  20. Fluidized-Bed Deposition Of Single-Crystal Silicon

    NASA Technical Reports Server (NTRS)

    Hsu, George C.; Rohatgi, Naresh K.

    1988-01-01

    Uniformly thin single-crystal films of silicon produced by modification of fluidized-bed-reactor technique producing polysilicon by chemical vapor deposition. Proposed for silicon wafers for flat-plate solar arrays and results in different structural and electronic properties in deposition layer desirable for specific microelectronic or solar-cell processing. In process deposition occurs on silicon wafers, kept individually at temperatures above 1,000 degree C. Heated wafers held in unheated and minimally-agitated-fluidized bed of silicon particles and in low concentration of silane.

  1. Regeneration of lime from sulfates for fluidized-bed combustion

    DOEpatents

    Yang, Ralph T.; Steinberg, Meyer

    1980-01-01

    In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

  2. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  3. Fluidization onset and expansion of gas-solid fluidized beds

    SciTech Connect

    Jones, O.C.; Shin, T.S.

    1984-08-01

    A simple, mass conservation-based, kinematic model is presented for accurately predicting both the onset of fluidization and the degree of (limit of) bed expansion in bubbling gas-solid fluidized beds. The model is consistant with inception correlations exisiting in the literature. Since the method has a sound physical basis, it might be expected to provide scaling between laboratory-scale fluidized beds and large-scale systems. This scaling ability, however, remains to be demonstrated as does the application to pressurized systems and where the terminal Reynolds numbers exceed 1000, (Archimedes numbers over about 3.2 x 10/sup 5/).

  4. Review of ash agglomeration in fluidized bed gasifiers

    SciTech Connect

    Matulevicius, E.S.; Golan, L.P.

    1984-07-01

    The purpose of this study is to review the data and mathematical models which describe the phenomena involved in the agglomeration of ash in fluidized bed coal gasifiers (FBG). Besides highlighting the data and theoretical models, this review lists areas where there is a lack of information regarding the actual mechanisms of agglomeration. Also, potential areas for further work are outlined. The work is directed at developing models of agglomeration which could be included in computer codes describing fluidized bed gasifier phenomena, e.g., FLAG and CHEMFLUB which have been developed for the US Department of Energy. 134 references, 24 figures, 13 tables.

  5. Fluidized bed steam reformed mineral waste form performance testing to support Hanford Supplemental Low Activity Waste Immobilization Technology Selection

    SciTech Connect

    Jantzen, C. M.; Pierce, E. M.; Bannochie, C. J.; Burket, P. R.; Cozzi, A. D.; Crawford, C. L.; Daniel, W. E.; Fox, K. M.; Herman, C. C.; Miller, D. H.; Missimer, D. M.; Nash, C. A.; Williams, M. F.; Brown, C. F.; Qafoku, N. P.; Neeway, J. J.; Valenta, M. M.; Gill, G. A.; Swanberg, D. J.; Robbins, R. A.; Thompson, L. E.

    2015-10-01

    This report describes the benchscale testing with simulant and radioactive Hanford Tank Blends, mineral product characterization and testing, and monolith testing and characterization. These projects were funded by DOE EM-31 Technology Development & Deployment (TDD) Program Technical Task Plan WP-5.2.1-2010-001 and are entitled “Fluidized Bed Steam Reformer Low-Level Waste Form Qualification”, Inter-Entity Work Order (IEWO) M0SRV00054 with Washington River Protection Solutions (WRPS) entitled “Fluidized Bed Steam Reforming Treatability Studies Using Savannah River Site (SRS) Low Activity Waste and Hanford Low Activity Waste Tank Samples”, and IEWO M0SRV00080, “Fluidized Bed Steam Reforming Waste Form Qualification Testing Using SRS Low Activity Waste and Hanford Low Activity Waste Tank Samples”. This was a multi-organizational program that included Savannah River National Laboratory (SRNL), THOR® Treatment Technologies (TTT), Pacific Northwest National Laboratory (PNNL), Oak Ridge National Laboratory (ORNL), Office of River Protection (ORP), and Washington River Protection Solutions (WRPS). The SRNL testing of the non-radioactive pilot-scale Fluidized Bed Steam Reformer (FBSR) products made by TTT, subsequent SRNL monolith formulation and testing and studies of these products, and SRNL Waste Treatment Plant Secondary Waste (WTP-SW) radioactive campaign were funded by DOE Advanced Remediation Technologies (ART) Phase 2 Project in connection with a Work-For-Others (WFO) between SRNL and TTT.

  6. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOEpatents

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  7. PSNH's Northern Wood power project repowers coal-fired plant with new fluidized-bed combustor

    SciTech Connect

    Peltier, R.

    2007-08-15

    The Northern Wood Power project permanently replaced a 50-MW coal-burning boiler (Unit 5) at Public Service of New Hampshire's Schiller station with a state-of-the-art circulating fluidized bed wood-burning boiler of the same capacity. The project, completed in December 2006, reduced emissions and expanded the local market for low-grade wood. For planning and executing the multiyear, $75 million project at no cost to its ratepayers, PSNH wins Power's 2007 Marmaduke Award for excellence in O & M. The award is named for Marmaduke Surfaceblow, the fictional marine engineer/plant troubleshoot par excellence. 7 figs., 1 tab.

  8. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  9. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION, 1978 ANNUAL REPORT

    EPA Science Inventory

    The report gives results of laboratory- and process-scale EPA studies supporting the national development of atmospheric and pressurized fluidized-bed combustion (PFBC) of coal. Program objectives are: (1) to develop basic information needed to optimize the use of limestone for S...

  10. CHARACTERIZATION OF SOLID RESIDUES FROM FLUIDIZED-BED COMBUSTION UNITS

    EPA Science Inventory

    The report gives results of physical and chemical characterizations of samples of spent bed material and of flyash from three experimental atmospheric and pressurized fluidized-bed combustion (FBC) units. It also gives results of characterization of samples of bed material which ...

  11. TREATMENT OF MUNICIPAL WASTEWATERS BY THE FLUIDIZED BED BIOREACTOR PROCESS

    EPA Science Inventory

    A 2-year, large-scale pilot investigation was conducted at the City of Newburgh Water Pollution Control Plant, Newburgh, NY, to demonstrate the application of the fluidized bed bioreactor process to the treatment of municipal wastewaters. The experimental effort investigated the ...

  12. Autothermal gasification of low-grade fuels in fluidized bed

    NASA Astrophysics Data System (ADS)

    Belyaev, A. A.

    2009-01-01

    Autothermal gasification of high-ash floatation wastes of Grade Zh Kuzbass coal and low-ash fuel in a suspended-spouted (fluidized) bed at atmospheric pressure is investigated, and a comparison is presented of experimental results that indicate that the ash content of fuels has only slight influence on the generator gas heating value.

  13. Anthracite culm fired fluidized bed boiler at East Stroudsburg University

    SciTech Connect

    Curran, M.J.; Lentz, E.C.

    1986-01-01

    This paper describes operating experience and results of a fluidized bed boiler through the first 7500 hours of operation. Solutions to problems encountered during this period are described. Problem areas discussed in the paper include: finding alternate fuel suppliers; material handling and storage systems; personnel selection, training, and job description changes; and ash disposal.

  14. JPL in-house fluidized bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1985-01-01

    The progress in the in-house program on the silane fluidized-bed system is reported. A seed-particle cleaning procedure was developed to obtain material purity near the level required to produce a semiconductor-grade product. The liner-seal design was consistently proven to withstand heating/cooling cycles in all of the experimental runs.

  15. A fluidized-bed reactor for silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, S.

    1984-01-01

    The silane decomposition in a fluidized bed reactor was studied. The process feasibility and operating windows were determined. Long duration tests were conducted and silicon purity was demonstrated. A high purity linear was installed in the fluid bed reactor; the FBR product was melted and single crystallized. Product purity improvements are noted.

  16. LEVEL 2 CHEMICAL ANALYSIS OF FLUIDIZED-BED COMBUSTOR SAMPLES

    EPA Science Inventory

    The report gives results of a Level 1 data evaluation and prioritization and the Level 2 environmental assessment (EA) chemical data acquired on a set of fluidized-bed combustor (FBC) particulate samples. The Level 2 analysis followed the approach described in 'Approach to Level ...

  17. Fluidized bed combustor and coal gun-tube assembly therefor

    DOEpatents

    Hosek, William S.; Garruto, Edward J.

    1984-01-01

    A coal supply gun assembly for a fluidized bed combustor which includes heat exchange elements extending above the bed's distributor plate assembly and in which the gun's nozzles are disposed relative to the heat exchange elements to only discharge granular coal material between adjacent heat exchange elements and in a path which is substantially equidistant from adjacent heat exchange elements.

  18. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J. ); Kothari, M.; Hariri, H.; Arastoopour, H. )

    1992-01-01

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  19. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J.; Kothari, M.; Hariri, H.; Arastoopour, H.

    1992-12-31

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  20. Performance and electrochemical behavior of fluidized bed electrodes

    SciTech Connect

    Huh, T.

    1985-01-01

    The fluidized bed electrode was studied to characterize its behavior and evaluate its possible application to the electrowinning of precious metals and to the energy storage systems. Its performance and electrochemical behavior were analyzed in terms of various operating parameters. The first part of the study is concerned mainly with the overall performance of a fluidized-bed electrode for silver recovery from aqueous cyanide solution. The effects of applied current density, bed expansion, and electrode materials were considered, and its was found that the performance is free of operating problems and is superior to the Azadra-type cell, which is commonly used for precious metal recovery. The second part is concerned with the internal behavior of the fluidized bed electrode. The particle and electrolyte potentials and overpotentials in fluidized bed electrodes of two different types have been measured and analyzed by means of the probability density distribution and the power spectral density distribution. The resistance of such electrodes are also measured. The potential transients are observed to depend on current, bed expansion, and position in the bed (for copper particles) and each potential can be regarded as a time averaged value onto which two kinds of noise, low-frequency flicker noise and white noise, are added.

  1. Model-free adaptive control of advanced power plants

    SciTech Connect

    Cheng, George Shu-Xing; Mulkey, Steven L.; Wang, Qiang

    2015-08-18

    A novel 3-Input-3-Output (3.times.3) Model-Free Adaptive (MFA) controller with a set of artificial neural networks as part of the controller is introduced. A 3.times.3 MFA control system using the inventive 3.times.3 MFA controller is described to control key process variables including Power, Steam Throttle Pressure, and Steam Temperature of boiler-turbine-generator (BTG) units in conventional and advanced power plants. Those advanced power plants may comprise Once-Through Supercritical (OTSC) Boilers, Circulating Fluidized-Bed (CFB) Boilers, and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  2. Sludge incineration in a spinning fluidized bed incinerator

    SciTech Connect

    Swithenbank, J.; Basire, S.; Wong, W.Y.; Lu, Y.; Nasserzadeh, V.

    1999-07-01

    At the present time, the sewage treatment plants in the UK produce about 25 million tonnes of sewage sludge each year at a concentration of 4% solids. New regulations forbid sea dumping and in the near future new incinerators will be required to dispose of about five million tonnes per year. Bubbling fluidized bed incinerators are widely used to burn sewage sludge at a typical consumption rate of about 0.02 kg(dry)/s/m{sup 2}, and it follows that over 300 conventional fluidized bed incinerators of 3 meters bed diameter could be required to cope with the increased demand. At Sheffield University Waste Incineration Centre (SUWIC) research work is being carried out to develop a novel spinning fluidized bed incinerator. The key factor to note is that when air flows up through a bed of near mono-sized particles, it fluidizes when the pressure drop across the bed is equal to the weight of the bed. Normally, the weight of the bed is determined by gravity. However, if the bed is contained by a cylindrical air distributor plate that is rotating rapidly about its axis, then the effective weight of the bed can be increased dramatically. The airflow passing through the bed can be increased proportionally to the g level produced by the rotation and it follows that the process has been intensified. In exploratory tests with a spinning fluidized bed the authors have achieved combustion intensities with coal combustion as high as 100 MW/m{sup 3}. A problem with burning coal is that it was difficult to remove the heat and rotating water seals had to be used to transfer cooling water into the bed. In the case of sewage and other sludges, this problem does not exist since the flue gases can remove the small amount of heat released. The rotating fluidized bed sludge incinerator is a novel device, which is very compact. It is able to solve the turndown problem encountered with conventional fluidized beds by simply changing the rotation speed. Bearing in mind that a centrifugal sludge

  3. Demonstration of an advanced circulation fludized bed coal combustor phase 1: Cold model study. Final report

    SciTech Connect

    Govind, R.

    1993-03-20

    It was found that there was a strong dependence of the density profile on the secondary air injection location and that there was a pronounced solid separation from the conveying gas, due to the swirl motion. Furthermore, the swirl motion generated strong internal circulation patterns and higher slip velocities than in the case of nonswirl motion as in an ordinary circulating fluidized bed. Radial solids flux profiles were measured at different axial locations. The general radial profile in a swirling circulating fluidized bed indicated an increased downward flow of solids near the bed walls, and strong variations in radial profiles along the axial height. For swirl numbers less than 0.9, which is typical for swirling circulating fluidized beds, there is no significant increase in erosion due to swirl motion inside the bed. Pending further investigation of swirl motion with combustion, at least from our cold model studies, no disadvantages due to the introduction of swirl motion were discovered.

  4. Description of emission control using fluidized-bed, heat-exchange technology

    SciTech Connect

    Vogel, G.J.; Grogan, P.J.

    1980-06-01

    Environmental effects of fluidized-bed, waste-heat recovery technology are identified. The report focuses on a particular configuration of fluidized-bed, heat-exchange technology for a hypothetical industrial application. The application is a lead smelter where a fluidized-bed, waste-heat boiler (FBWHB) is used to control environmental pollutants and to produce steam for process use. Basic thermodynamic and kinetic information for the major sulfur dioxide (SO/sub 2/) and NO/sub x/ removal processes is presented and their application to fluidized-bed, waste heat recovery technology is discussed. Particulate control in fluidized-bed heat exchangers is also discussed.

  5. Fluidized-Bed Reactor and Hot Gas Cleanup Facility

    SciTech Connect

    Rockey, J.M.

    1996-12-31

    As part of the Morgantown Energy Technology Center`s (METC) Advanced Gasification and Hot Gas Cleanup Facility, a 907 kg (1 ton) coal-per-day (10-inch inside diameter) jetting fluidized-bed gasifier provides realistic fuel gas for testing and developing high-temperature, high-pressure components and processes in a reducing (gasification) and oxidizing (combustion) environment. Operated mainly as a gasifier, the 0.25-m (10-inch) diameter reactor produces up to 227 kg/hr (500 lb/hr) of coal gas at 866 K (1,100{degrees}F) and 30 atmospheres (425 psig) for downstream testing. The raw coal gas is sampled for major and trace species and sent to a filter vessel capable of operating at 894 K (1,150{degrees}F) and 20 atmospheres (290 psig) of pressure. After particulate removal, the gas can be independently controlled to up to five sampling or reaction vessels including fluid-bed desulfurization, transport desulfurization, chloride, alkali, or other contaminant removal or recovery processes. The fluid-bed desulfurizer is capable of being isolated, purged, and exposed to an oxidizing environment for sorbent regeneration or other oxidation reaction. Isokinetic hazardous air pollutant (HAPS) monitoring is provided at the upstream and downstream of particulate removal. Over the post three years, 1,200 hours of operation have been completed in support of six separate Cooperative Research and Development Agreements (CRADAs). These research agreements have been in the areas of candle filters and materials testing, direct sulfur recovery from sorbent regeneration tail gases, and gasifier development.

  6. A pilot-plant study for destruction of PCBs in contaminated soils using fluidized bed combustion technology.

    PubMed

    Desai, Dilip L; Anthony, Edward J; Wang, Jinsheng

    2007-08-01

    Destruction of polychlorinated biphenyls (PCBs) in contaminated soils and wastes using circulating fluidized bed combustion (CFBC) technology was studied using a pilot plant and simulated waste material. The results show that the technology is effective and particularly promising for treatment of PCB-containing materials like the toxic sludge from a large contaminated site. Destruction of the toxics in the gas phase appears to be very fast, and over 99.9999% destruction and removal efficiency can be achieved in the temperature range 875-880 degrees C. Heat transfer in the fluidized bed also appears adequate. Toxic residues in treated soil can be reduced to very low levels. Rate-controlling factors of the decontamination process are analyzed, and key issues for determination of the process conditions are discussed. PMID:16901621

  7. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

    2004-10-27

    Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and

  8. Decontamination of combustion gases in fluidized bed incinerators

    DOEpatents

    Leon, Albert M.

    1982-01-01

    Sulfur-containing atmospheric pollutants are effectively removed from exit gas streams produced in a fluidized bed combustion system by providing a fluidized bed of particulate material, i.e. limestone and/or dolomite wherein a concentration gradient is maintained in the vertical direction. Countercurrent contacting between upwardly directed sulfur containing combustion gases and descending sorbent particulate material creates a concentration gradient across the vertical extent of the bed characterized in progressively decreasing concentration of sulfur, sulfur dioxide and like contaminants upwardly and decreasing concentration of e.g. calcium oxide, downwardly. In this manner, gases having progressively decreasing sulfur contents contact correspondingly atmospheres having progressively increasing concentrations of calcium oxide thus assuring optimum sulfur removal.

  9. Element associations in ash from waste combustion in fluidized bed

    SciTech Connect

    Karlfeldt Fedje, K.; Rauch, S.; Cho, P.; Steenari, B.-M.

    2010-07-15

    The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

  10. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William S.

    1981-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  11. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William

    1983-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  12. A novel sorbent for transport reactors and fluidized bed reactors

    SciTech Connect

    Copeland, R.; Cesario, M.; Gershanovich, Y.; Sibold, J.; Windecker, B.

    1998-12-31

    Coal Fired Gasifier Combined Cycles (GCC) have both high efficiency and very low emissions. GCCs critically need a method of removing the H{sub 2}S produced from the sulfur in the coal from the hot gases. There has been extensive research on hot gas cleanup systems, focused on the use of a zinc oxide based sorbent (e.g., zinc titanate). TDA Research, Inc. (TDA) is developing a novel sorbent with improved attrition resistance for transport reactors and fluidized bed reactors. The authors are testing sorbents at conditions simulating the operating conditions of the Pinon Pine clean coal technology plant. TDA sulfided several different formulations at 538 C and found several that have high sulfur capacity when tested in a fluidized bed reactor. TDA initiated sorbent regeneration at 538 C. The sorbents retained chemical activity with multiple cycles. Additional tests will be conducted to evaluate the best sorbent formulation.

  13. Soviet design for roasting zinc concentrates in a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zak, M. S.; Hodov, N. V.; Serebrennikova, E. Ja.; Grinberg, A. E.; Khripin, V. D.; Doverman, A. I.

    1992-04-01

    Although many zinc plants attempt to increase a fluidized bed roaster's capacity by employing an oxygen-enriched air blast, work in the former Soviet Union shows the advantages of redesigning the roasting complex to optimize concentrate flow and process hydrodynamics. A redesigned furnace in operation for five years demonstrates, as compared to conventional Soviet furnaces, greater versatility, improved charge capacity, better heat recovery, ease of control, and operational stability.

  14. Inclined fluidized bed system for drying fine coal

    DOEpatents

    Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

    1992-02-11

    Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

  15. Method of feeding particulate material to a fluidized bed

    DOEpatents

    Borio, Richard W.; Goodstine, Stephen L.

    1984-01-01

    A centrifugal spreader type feeder that supplies a mixture of particulate limestone and coal to the top of a fluidized bed reactor having a flow of air upward therethrough. Large particles of particulate matter are distributed over the upper surface of the bed to utilize the natural mixing within the bed, while fine particles are adapted to utilize an independent feeder that separates them from the large particles and injects them into the bed.

  16. Fluidized bed gasification ash reduction and removal system

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-02-28

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  17. Fluidized bed gasification ash reduction and removal process

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-12-04

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  18. Spectral methods applied to fluidized bed combustors. Final report

    SciTech Connect

    Brown, R.C.; Christofides, N.J.; Junk, K.W.; Raines, T.S.; Thiede, T.D.

    1996-08-01

    The objective of this project was to develop methods for characterizing fuels and sorbents from time-series data obtained during transient operation of fluidized bed boilers. These methods aimed at determining time constants for devolatilization and char burnout using carbon dioxide (CO{sub 2}) profiles and from time constants for the calcination and sulfation processes using CO{sub 2} and sulfur dioxide (SO{sub 2}) profiles.

  19. Fluidized bed silicon deposition. [Si production via silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Morrison, A.; Rohatgi, N.; Lutwack, R.; Macconnell, T.

    1984-01-01

    The growth of silicon on seed particles from the pyrolysis of silane in a fluidized bed reactor (FBR) was studied. The grown particles were shown to be crystalline and to have a structure which has been interpreted to indicate growth by chemical vapor deposition as well as by the collection (scavenging) of silicon clusters on seed particle surfaces. Scanning electron microscopy was used to study the product morphology.

  20. Particle pressures in fluidized beds. Second year annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1993-12-31

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  1. Bed drain cover assembly for a fluidized bed

    DOEpatents

    Comparato, Joseph R.; Jacobs, Martin

    1982-01-01

    A loose fitting movable cover plate (36), suitable for the severe service encountered in a fluidized bed combustor (10), restricts the flow of solids into the combustor drain lines (30) during shutdown of the bed. This cover makes it possible to empty spent solids from the bed drain lines which would otherwise plug the piping between the drain and the downstream metering device. This enables use of multiple drain lines each with a separate metering device for the control of solids flow rate.

  2. Pulsed atmospheric fluidized bed combustor apparatus and process

    DOEpatents

    Mansour, Momtaz N.

    1992-01-01

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g. organic and medical waste, drying, calcining and the like.

  3. Experiments and modelling of coal pyrolysis under fluidized bed conditions

    NASA Astrophysics Data System (ADS)

    Zhang, Yongzhe; Xu, Xiangdong; Zuo, Yu

    1999-09-01

    The pyrolysis behavior of two Chinese coals has been investigated in a laboratory-scale bubbling fluidized bed system in Siegen University, Germany. Experimental equipment and procedure are introduced. The amounts of pyrolysis species of each coal were measured, calculated and compared. A new method was presented to determine the needed parameters in FG-DVC model with the experimental results instead of other much more complicated experiments.

  4. Numerical Study of Pyrolysis of Biomass in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A report presents a numerical-simulation study of pyrolysis of biomass in fluidized-bed reactors, performed by use of the mathematical model described in Model of Fluidized Bed Containing Reacting Solids and Gases (NPO-30163), which appears elsewhere in this issue of NASA Tech Briefs. The purpose of the study was to investigate the effect of various operating conditions on the efficiency of production of condensable tar from biomass. The numerical results indicate that for a fixed particle size, the fluidizing-gas temperature is the foremost parameter that affects the tar yield. For the range of fluidizing-gas temperatures investigated, and under the assumption that the pyrolysis rate exceeds the feed rate, the optimum steady-state tar collection was found to occur at 750 K. In cases in which the assumption was not valid, the optimum temperature for tar collection was found to be only slightly higher. Scaling up of the reactor was found to exert a small negative effect on tar collection at the optimal operating temperature. It is also found that slightly better scaling is obtained by use of shallower fluidized beds with greater fluidization velocities.

  5. Physicochemical characterizations of limestone for fluidized-bed coal combustion

    SciTech Connect

    Fuller, E.L. Jr.; Yoos, T.R. III; Walia, D.S.

    1981-05-01

    This study is an investigation of the physicochemical characteristics of three limestone samples, Quincy limestone (-20 + 60), Franklin limestone (-12 + 30), and Franklin limestone (-6 + 16), currently being tested at Oak Ridge National Laboratory for use in a fluidized-bed coal combustion unit. By correlating the chemistry, mineralogy, and surface area of these samples with empirical data obtained at Argonne National Laboratory, the sulfur capture ability and performance of these limestones can be loosely predicted. X-ray fluorescence and neutron activation analysis revealed a very high calcium content and very low concentrations of other elements in the three samples. X-ray diffraction patterns and petrographic examination of the limestone grains detected essentially no dolomite in the Quincy limestone or the fine Franklin limestone samples. The coarse Franklin limestone sample showed dolomite to be present in varying amounts up to maximum of 2.75%. Limited surface chemistry investigations of the samples were undertaken. Limestone and dolostone resources of the Tennessee Valley Authority region are widespread and abundant, and judged sufficient to meet industrial demand for many years. No problems are anticipated in securing limestone or dolostone supplies for a commercial fluidized-bed combustion plant in the Tennessee Valley Authority region. Transportation facilities and costs for limestone or dolostone will influence the siting of such a commercial fluidized-bed combustion plant. The most promising location in the Tennessee Valley Authority region at this time is Paducah, Kentucky.

  6. Erosion of heat exchanger tubes in fluidized beds

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled Erosion of Heat Exchanger Tubes In Fluidized Beds.'' which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. [times] 24in. fluidized bed, comparative wear results In a 6in. [times] 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. [times] 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. [times] 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. [times] 24in. bed and the modeling of the tube wear in the 24in. [times] 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  7. Design of fluidized-bed, biological denitrification systems

    SciTech Connect

    Patton, B.D.; Hancher, C.W.; Pitt, W.W.; Walker, J.F.

    1982-01-01

    Many commercial processes yield nitrate-containing wastewaters that are being discharged to the environment because traditional recovery or disposal methods are economically unacceptable. The anticipated discharge limits (i.e., 10 to 20 g (NO/sub 3//sup -/)/m/sup 3/) being considered by many states will not allow continued release of these wastewaters. The new discharge standards can be met economically by use of the fluidizied-bed, biological denitrification process. Research and development studies were conducted with 0.05-, 0.10-, 0.20-, and 0.50-m-diam fluidized-bed bioreactor systems. Feed nitrate concentrations were in the 0 to 10,000 g (NO/sub 3//sup -/)/m/sup 3/ range. Using the data from these studies, rate expressions were developed for the destruction of nitrate as a function of nitrate concentration. Methods were also developed for sizing bioreactors and biomass control systems. The sizing methods for fluidized-bed denitrification systems are described, and support systems such as sampling and analysis, instrumentation and controls, utilities, and bacteria storage are discussed. Operation of the process is also briefly discussed to aid the designer. Using the methods presented in this report, fluidized-bed, biological denitrification systems can be designed to treat nitrate wastewater streams.

  8. Tapered fluidized bed bioreactor for environmental control and fuel production

    SciTech Connect

    Scott, C. D.; Hancher, C. W.; Arcuri, E. J.

    1980-01-01

    Fluidized bed bioreactors are under development for use in environmental control and energy production. The most effective systems utilize a tapered portion either throughout the column or at the top of the column. This taper allows a wide range of operating conditions without loss of the fluidized particulates, and in general, results in more stable operation. The system described here utilize fixed films of microorganisms that have attached themselves to the fluidized particles. Preliminary investigations of the attachment indicate that reactor performance is related to film thickness. The biological denitrification of aqueous waste streams is typical of processes under development that utilize fluidized bed bioreactors. This development has progressed to the pilot plant scale where two 20-cm-diam x 800-cm fluidized beds in series accept aqueous wastes with nitrate concentrations as high as 10,000 mg/l and denitrification rates greater than 50 g/l/day using residence times of less than 30 minutes in each reactor. Other applications include aerobic degradation of phenolic wastes at rates greater than 25 g/l/day and the conversion of glucose to ethanol.

  9. A staged fluidized-bed comubstion and filter system

    SciTech Connect

    Mei, J.S.; Halow, J.S.

    1993-12-31

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized- bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gasses into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  10. Investigation on Agropellet Combustion in the Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Isemin, R. L.; Konayahin, V. V.; Kuzmin, S. N.; Zorin, A. T.; Mikhalev, A. V.

    Agricultural wastes (straw, sunflower or millet husk, etc.) are difficult to use as fuel because of low bulk density and relatively big ash content with a low melting point. It is possible to produce agropellets of agricultural wastes which are suggested to combust in a fluidized bed of pellets alone, their char particles and ash. The characteristics of the process of fluidization of agropellets are investigated at room temperature. The experiments on agropellet combustion in a fluidized bed are carried out in an experimental set-up. The results of the experiments have shown that in such a bed the pellets produced of straw and millet husk combust with the same rate as those of wood though the latter contain 8.76 - 19.4 times less ash. The duration of combustion of the same portion of straw pellets in a fluidized bed is 3.74 - 7.01 times less than the duration of combustion of cut straw in a fixed bed. Besides, the movement of agropellets prevents agglomeration and slagging of a boiler furnace.

  11. Industrial application of fluidized-bed cogeneration system

    SciTech Connect

    Kelly, W.R.; Mullin, D.E.; Rourke, D.M.

    1984-01-01

    In recent years development work and pilot-plant studies into the concept of fluidized-bed combustion (FBC) have given way to ever larger and more ambitious commercial projects. This technology moved rapidly from the laboratory into industrial application due to its two primary advantages: 1) the ability to burn low-grade inexpensive fuel; and 2) to burn it in an environmentally acceptable manner. In a major contribution to its commercialization, Shell Nederland Raffinadeij (SNR) awarded a contract to Foster Wheeler (FW) for the design, fabrication and erection management of the world's first commercial cogeneration, coalfired atmospheric fluidized-bed boiler capable of generating superheated steam. The fluidized-bed steam generator facility is located at the SNR's Europoort Tank Farm near Rotterdam in the Netherlands. It is designed as a cogeneration facility in which high-pressure steam passes to a back-pressure turbine which generates 6.6 MW of electricity, Figure 1. The 710 kPa (103 psig) back-pressure steam is then fed to twin heat exchangers, which provide 37 MW of thermal heat energy via mediumpressure hot water to satisfy the heat demand of the tank farm. This article describes the design of the steam generator and subsystems, as well as the modifications of the previous units' designs done to improve performance and reliability.

  12. Kinetic behavior of solid particles in fluidized beds: Annual report

    SciTech Connect

    Kono, H.O.; Huang, C.C.

    1987-10-01

    This report summarizes technical accomplishments for the first year in a 3-year contract project for the Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) under contract number AC21-86MC23249. The objectives of the project are (1) to develop experimental techniques for measuring the forces of fluidized particles, and (2) to predict solid particle performance in fluidized beds using data analysis and mathematical modeling. During the first year, the fracture-sensitive tracer-particle method was developed and applied to investigate the effects of fluidized particle size, superficial gas velocity, bed height, bed diameter, and bed configuration on the kinetic behavior of solid particles in fluidized beds. Quantitative data and comprehensive information were obtained. A piezoresistive strain-gauge sensor and a PC data-acquisition system were also developed; these are being used to measure the force distribution in fluidized beds. The pressure fluctuation method will also be investigated in the near future. 12 refs., 24 figs., 2 tabs.

  13. Fluidized bed reactor apparatus and related gasification system

    SciTech Connect

    Fernandez, J.M.; Hoffert, F.D.; Marina, J.M.; Milligan, J.D.

    1982-11-16

    A process and pressurized, gasification reactor apparatus are claimed for converting combustible carbon containing materials such as coal char and other carbonaceous solids or carbonaceous solids/heavy oil combinations to an intermediate heating value fuel gas. The gasification reactor includes an insulated fluidized bed reactor chamber, an upper reactor housing for a freely suspended bayonet bundle type heat exchanger for (A) superheating incoming saturated steam and (B) cooling outgoing high temperature product gas, and a lower reactor housing structure which includes a freefloating, conically-shaped perforated plenum chamber. The superheated steam and oxygen are premixed with the plenum chamber before being pressure directed into the fluidized bed reactor chamber for mixture and combustion with the incoming combustible carbon containing materials such as coal char. After reaction of the superheated steam, oxygen and coal char in the fluidized bed reactor at temperatures ranging from 900/sup 0/ F to 1750/sup 0/ F, the product fuel gases and associated particulate matter are cooled by steam flowing through the bayonet heat exchanger, the steam being superheated by this exchange. After discharge from the heat exchanger, the fuel gas product containing particulate matter is pressure directed into a conventional cyclone separator for (A) separation of the desired product gases and (B) return of the particulate matter for further recycling in the reactor chamber. Undesirable ash clinkers are gravitationally and pressure directed out of the reactor chamber through a central ash withdrawal pipe.

  14. Staged fluidized-bed combustion and filter system

    DOEpatents

    Mei, Joseph S.; Halow, John S.

    1994-01-01

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized-bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gases into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  15. Fate of a few selected trace elements in pressurized fluidized-bed gasification and hot gas cleanup

    SciTech Connect

    Mojtahedi, W.; Salo, K.

    1996-12-31

    Increasingly more stringent environmental regulations have focused attention on the emissions of the so-called air toxics toxic trace elements (As, Be, Cd, Co, Cr, Hg, Mn, Ni, Pb, Sb, Se). In this paper, the results of an experimental program designed to measure the emissions of a few selected trace elements from a 15 MW{sub th} pressurized fluidized bed gasification pilot plant are reported and discussed. The pilot plant is equipped with an advanced hot gas cleanup train which includes a two fluidized-bed reactor system for high-temperature, high-pressure external sulfur removal and a filtration unit housing porous, rigid ceramic candle filters. The trace element concentrations in the fuel, bottom ash, and filter ash are determined and the results compared with EPA regulatory levels.

  16. Development of methods to predict agglomeration and deposition in fluidized-bed combustion systems (FBCS). Topical report

    SciTech Connect

    Mann, M.D.; Henderson, A.K.; Swanson, M.L.; Allan, S.E.

    1996-02-01

    The successful design and operation of advanced combustion systems require the ability to control and mitigate ash-related problems. The major ash-related problems are slag flow control, slag attack on the refractory, ash deposition on heat-transfer surfaces, corrosion and erosion of equipment materials, and emissions control. These problems are the result of physical and chemical interactions of the fuels, bed materials, and system components. The interactions that take place and ultimately control ash behavior in fluidized-bed combustion (FBC) systems are controlled by the abundance and association of the inorganic components in coal and by the system conditions. Because of the complexity of the materials and processes involved, the design and operations engineer often lacks the information needed to predict ash behavior and reduce ash-related problems. The deposition of ashes from the fluidized bed combustion of lignite and petroleum coke is described in this paper.

  17. Fluidized-bed bioreactor process for the microbial solubiliztion of coal

    DOEpatents

    Scott, Charles D.; Strandberg, Gerald W.

    1989-01-01

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor.

  18. Fluidized-bed bioreactor system for the microbial solubilization of coal

    DOEpatents

    Scott, C.D.; Strandberg, G.W.

    1987-09-14

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor. 2 figs.

  19. An innovative example of herb residues recycling by gasification in a fluidized bed.

    PubMed

    Guo, Feiqiang; Dong, Yuping; Dong, Lei; Jing, Yuanzhuo

    2013-04-01

    A utilization way of herb residues is designed to convert herb residues to gas fuel in industrial-scale by a circulating fluidized bed gasifier in this paper. The product gas is used in the production of Chinese medicine, and the heat of the flue gas from the boiler can be used in herb residues drying to realize the energy recycling and no herb residues discharge. The gasification characteristics of herb residues in the circulating fluidized bed of 300 kg/h were investigated for about 200 h. The results indicated that the gas composition and tar yield were affected by biomass flow rate, equivalence ratio (ER), moisture content and char circulating. The lower heating value of product gas was 4-5 MJ/m(3) using herb residues as feedstock. When mean biomass flow rate was at 5.5 kg m(-2)s(-1) and ER at 0.35, the product gas reached a good condition with lower heating value of 4.89 MJ/m(3) and cold gas efficiency of 62.36%. When the moisture content changed from 12.5% to 18.7%, the concentrations of H2, CO and CO2 changed from 4.66% to 6.92%, 11.23% to 10.15%, and 16.55% to 17.82% respectively, and the tar content in gas decreased from 15.1g/m(3) to 14.4 g/m(3) when the moisture content increased from 12.5% to 15.4%. There are metal oxides in the ash of herb residues, especially CaO, MgO, K2O, Al2O3, and Fe2O3 which have obvious function on tar catalytic decomposition. The ash that attaches to the char particles can decrease the tar yield and improve the quality of gas after returning to the gasifier. PMID:23313058

  20. Cold test with a benchtop set-up for fluidized bed reactor using quartz sand to simulate gasification of coal cokes by concentrated solar radiation

    NASA Astrophysics Data System (ADS)

    Gokon, Nobuyuki; Tanabe, Tomoaki; Shimizu, Tadaaki; Kodama, Tatsuya

    2016-05-01

    The impacts of internal circulation of a mixture of coal-coke particles and quartz sand on the fluidization state in a fluidized bed reactor are investigated by a cold test with a benchtop set-up in order to design 10-30 kWth scale prototype windowed fluidized-bed reactor. Firstly, a basic relationship between pressure loss of inlet gas and gas velocity was experimentally examined using quartz sand with different particle sizes by a small-scale quartz tube with a distributor at ambient pressure and temperature. Based on the results, an appropriate particle range of quartz sand and layer height/layer diameter ratio (L/D ratio) was determined for a design of the fluidized bed reactor. Secondly, a windowed reactor mock-up was designed and fabricated for solar coke gasification using quartz sand as a bed material. The pressure loss between the inlet and outlet gases was examined, and descending cokes and sand particles on the sidewall of the reactor was observed in the reactor mock-up. The moving velocity and distance of descending particles/sands from the top to bottom of fluidized bed were measured by the visual observation of the colored tracer particles on outside wall of the reactor.

  1. Dioxins and their fingerprint in size-classified fly ash fractions from municipal solid waste incinerators in China--mechanical grate and fluidized bed units.

    PubMed

    Lu, Sheng-Yong; Du, Yingzhe; Yan, Jian-Hua; Li, Xiao-Dong; Ni, Ming-Jiang; Cen, Ke-Fa

    2012-06-01

    The distribution of polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), in brief dioxins, has seldom been addressed systematically in fly ash from municipal solid waste incinerators (MSWIs). This study shows the amount and fingerprint of PCDD/Fs in fly ash from four different Chinese MSWIs, that is, three mechanical grate units and one circulating fluidized bed unit. In these fly ash samples, dioxins-related parameters (international toxic equivalent quantity, total amount of PCDD/Fs, individual isomer classes, and 17 toxic 2,3,7,8-substituted congeners) all tend to increase with decreasing particle size for mechanical grate incinerators, yet only for the finest fraction for fluidized bed units. Moreover, the fluidized bed incinerator seems superior to grate incineration in controlling dioxins, yet a comparison is hampered by internal differences in the sample, for example, the fluidized bed fly ash has much lower carbon and chlorine contents. In addition, the presence of sulfur from mixing coal as supplemental fuel to the MSW may poison the catalytic steps in dioxins formation and thus suppress the formation of dioxins. With more residual carbon and chlorine in the fly ash, it is easier to form dioxins during cooling. Nevertheless, there is no apparent relation between Fe, Cu, and Zn contents and that of dioxins in fly ash. PMID:22788110

  2. Experimental analysis and visualization of spatiotemporal patterns in spouted fluidized beds

    NASA Astrophysics Data System (ADS)

    Palacios, Antonio; Finney, Charles; Cizmas, Paul; Daw, Stuart; O'Brien, Thomas

    2004-06-01

    A numerical characterization based on experimental data of the spouting regime in a two-dimensional fluidized bed is presented. The aspect ratio of the bed allowed for good visualization of the spouting and solids circulation as the spouting jet gas velocity was varied to highlight the visited bifurcation sequence. Digital video sequences were recorded and then preprocessed for numerical analysis. In this paper, the proper orthogonal decomposition (POD) was applied to these data sets in order to identify and separate the dominant spatial features from the temporal evolution of the spouting dynamics. The results indicate that the overall spatiotemporal dynamics can be captured by a few POD eigenfunctions, and that the POD amplitudes can be used to distinguish between varying degrees of spouting.

  3. Experimental analysis and visualization of spatiotemporal patterns in spouted fluidized beds.

    PubMed

    Palacios, Antonio; Finney, Charles; Cizmas, Paul; Daw, Stuart; O'Brien, Thomas

    2004-06-01

    A numerical characterization based on experimental data of the spouting regime in a two-dimensional fluidized bed is presented. The aspect ratio of the bed allowed for good visualization of the spouting and solids circulation as the spouting jet gas velocity was varied to highlight the visited bifurcation sequence. Digital video sequences were recorded and then preprocessed for numerical analysis. In this paper, the proper orthogonal decomposition (POD) was applied to these data sets in order to identify and separate the dominant spatial features from the temporal evolution of the spouting dynamics. The results indicate that the overall spatiotemporal dynamics can be captured by a few POD eigenfunctions, and that the POD amplitudes can be used to distinguish between varying degrees of spouting. PMID:15189077

  4. CFD Analysis of Bubbling Fluidized Bed Using Rice Husk

    NASA Astrophysics Data System (ADS)

    Singh, Ravi Inder; Mohapatra, S. K.; Gangacharyulu, D.

    Rice is Cultivated in all the main regions of world. The worldwide annual rice production could be 666million tons (www.monstersandcritics.com,2008) for year 2008. The annual production of rice husk is 133.2 million tons considering rice husk being 20% of total paddy production. The average annual energy potential is 1.998 *1012 MJ of rice husk considering 15MJ/kg of rice husk. India has vast resource of rice husk; a renewable source of fuel, which if used effectively would reduce the rate of depletion of fossil energy resources. As a result a new thrust on research and development in boilers bases on rice husk is given to commercialize the concept. CFD is the analysis of systems involving fluid flow, heat transfer and associated phenomena such as chemical reactions by means of computer-based simulation. High quality Computational Fluid dynamics (CFD) is an effective engineering tool for Power Engineering Industry. It can determine detailed flow distributions, temperatures, and pollutant concentrations with excellent accuracy, and without excessive effort by the software user. In the other words it is the science of predicting fluid flow, heat and mass transfer, chemical reactions and related phenomena; and an innovate strategy to conform to regulations and yet stay ahead in today's competitive power market. This paper is divided into two parts; in first part review of CFD applied to the various types of boilers based on biomass fuels/alternative fuels is presented. In second part CFD analysis of fluidized bed boilers based on rice husk considering the rice husk based furnace has been discussed. The eulerian multiphase model has used for fluidized bed. Fluidized bed has been modeled using Fluent 6.2 commercial code. The effect of numerical influence of bed superheater tubes has also been discussed.

  5. Steady State Sedimentation in a Liquid Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Segre, P. N.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The velocity fluctuations and the local particle concentration of a particle suspension exhibiting steady state sedimentation in a fluidized bed are determined as a function of height along the particle column. Both the velocity fluctuations and the particle volume fraction are found to strongly depend on height. We account for the stability of the bed by a simple model evoking a flux balance. Velocity fluctuations driving a downward particle flux are compensated by an upward particle flux stemming from an excess flow velocity due to the concentration gradient of the system.

  6. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Ramanathan, V.; Weast, T. E.; Ananth, K. P.

    1980-01-01

    The viability of using fluidized bed heat exchangers (FBHX) for thermal energy storage (TES) in applications with potential for waste heat recovery was investigated. Of the candidate applications screened, cement plant rotary kilns and steel plant electric arc furnaces were identified, via the chosen selection criteria, as having the best potential for successful use of FBHX/TES system. A computer model of the FBHX/TES systems was developed and the technical feasibility of the two selected applications was verified. Economic and tradeoff evaluations in progress for final optimization of the systems and selection of the most promising system for further concept validation are described.

  7. Solid fuel feed system for a fluidized bed

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

  8. Maltodextrin hydrolysis in a fluidized-bed immobilized enzyme reactor

    SciTech Connect

    Vallat, I.; Monsan, P.; Riba, J.P.

    1986-02-01

    The present work deals with maltodextrin hydrolysis by glucoamylase immobilized onto corn stover in a fluidized bed reactor. An industrial enzyme preparation was convalently grafted onto corn stover, yielding an activity of up to 372 U/g and 1700 U/g for support particle sizes of 0.8 and 0.2 mm, respectively. A detailed kinetic study, using a differntial reactor, allowed the characterization of the influence of mass transfer resistance on the reaction catalyzed by immobilized glucoamylase. A simple and general mathematical model was then developed to describe the experimental conversion data and found to be vaild.

  9. Olefins by catalytic oxidation of alkanes in fluidized bed reactors

    SciTech Connect

    Bharadwaj, S.S.; Schmidt, L.D.

    1995-09-01

    The production of ethylene or syngas from ethane and olefins from propane, n-butane, and isobutane in the presence of air or O{sub 2} at atmospheric pressure has been examined over 100 {mu}m {alpha}-Al{sub 2}O{sub 3} beads coated with noble metals in a static fluidized bed reactor at contact times from 0.05 to 0.2 s. Variations in feed composition, preheating temperature, and flow rate were examined. 21 refs., 5 figs., 1 tab.

  10. Standby cooling system for a fluidized bed boiler

    DOEpatents

    Crispin, Larry G.; Weitzel, Paul S.

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  11. Variable feed rate mechanism for fluidized bed asbestos generators

    SciTech Connect

    Sussman, R.G.; Gearhart, J.M.; Lippmann, M.

    1985-01-01

    A simple and inexpensive dust feed mechanism has been designed for use with a two-phase fluidized bed generator (FBG). The mechanism is especially useful for generating asbestos aerosols, but may be used with other dusts as well. Using this system, a steady state concentration (39.1 fibers/cc > 5 ..mu..m in length +/- 6.2%) of asbestos aerosol was maintained in an inhalation chamber for five hours. In addition, FBG output concentration was easily adjusted and quickly equilibrated (within 10 minutes). The system provides a good technique for generating asbestos aerosols for day-long animal exposures.

  12. Fluidized bed and method and system for gas component capture

    DOEpatents

    Krutka, Holly; Wilson, Cody; Starns, Travis

    2016-05-31

    The present disclosure is directed to a process that allows dry sorbents to remove a target constituent, such as carbon dioxide (CO.sub.2), from a gas stream. A staged fluidized bed separator enables gas and sorbent to move in opposite directions. The sorbent is loaded with target constituent in the separator. It is then transferred to a regenerator where the target constituent is stripped. The temperature of the separator and regenerator are controlled. After it is removed from the regenerator, the sorbent is then transferred back to the separator.

  13. Numerical simulation of film coating process in a novel rotating fluidized bed.

    PubMed

    Nakamura, Hideya; Iwasaki, Tomohiro; Watano, Satoru

    2006-06-01

    In this study, numerical simulation of film coating process in a novel rotating fluidized bed (RFB) was conducted by using a Discrete Element Method (DEM)-Computational Fluid Dynamics (CFD) coupling model. Particle movements and fluid motions in a centrifugal force field were simulated at three-dimensional cylindrical coordinate, and this model was applied to film coating process. Film coating process in a RFB was numerically analyzed by using a simplified assumption that a particle was coated only when a particle existed within a spray zone. The experiments were also conducted and uniformity of sprayed material was evaluated by investigating color difference of the coated particles. As a result of the numerical simulation, three-dimensional bubble movements and particle circulation could be well simulated. In addition, mass of the sprayed material on a single particle in a RFB could be visualized by using our proposed model. The relationship between distribution of the sprayed material and the coating time was also analyzed. Calculated mass distributions of the sprayed material could be expressed by a normal distribution function, showing qualitative good agreement with the previous studies. Effect of the operating parameters, such as gas velocity and centrifugal acceleration, on the uniformity of the sprayed material was also investigated by both numerical and experimental approaches. Comparison of the coating process in a RFB with that in a conventional fluidized bed was also conducted by the numerical simulation. The result showed that uniformity of the sprayed material was greatly improved in a RFB due to the much smaller circulation time. PMID:16755055

  14. Pulsed atmospheric fluidized bed combustion. Technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  15. Evaluation of Fluidized Beds for Mass Production of IFE Targets

    SciTech Connect

    Huang, H.; Vermillion, B.A.; Brown, L.C.; Besenbruch, G.E.; Goodin, D.T.; Stemke, R.W.; Stephens, R.B.

    2005-01-15

    Of the building blocks of an inertial fusion energy (IFE) plant, target fabrication remains a significant credibility issue. For this reason, an extensive parametric study has been conducted on mass production of glow discharge polymer (GDP) shells in a vertical fluidized bed. Trans-2-butene was used as a reactant gas with hydrogen as a diluting and etching agent. Coating rates in the range of 1 to 2 {mu}m/h were demonstrated on batches of 30 shells where National Ignition Facility-quality surfaces were obtained for 3- to 5-{mu}m-thick coatings. Thick coatings up to 325 {mu}m were also demonstrated that are visually transparent, without void and stress fracture. A phenomenological understanding of the GDP growth mechanisms to guide future experiments was further established. Specifically, gas-phase precipitation and high-impact collisions were identified as the main surface-roughening mechanisms. The former produces dense cauliflower-like surface patterns that can be eliminated by adjusting the gas flow rates and the flow ratio. The latter produces isolated domelike surface defects that can be reduced by introducing concerted motion between the shells. By converting from a vertical to a horizontal configuration, fully transparent coatings were obtained on 350 shells. Collisions in a fluidized bed have been identified as the limiting factor in meeting IFE specifications, and a related-rotary kiln technique is recommended for scale-up.

  16. Atmospheric fluidized bed combustor development program. Final report

    SciTech Connect

    Ashworth, R.A.; Melick, T.A.; Plessinger, D.A.; Sommer, T.M.; Keener, H.M.; Webner, R.L.

    1995-12-01

    The objective of this project was to demonstrate and promote the commercialization of a coal-fired atmospheric fluidized bed combustion (AFBC) system, with limestone addition for SO{sub 2} emissions control and a baghouse for particulate emissions control. This AFBC system was targeted for small scale industrial-commercial-institutional space and process heat applications in the 1 x 10{sup 6} to 10 x 10{sup 6} Btu/hr capacity range. A cost effective and environmentally acceptable AFBC technology in this size range would displace a considerable amount of gas/oil with coal while resulting in significant total cost savings to the owner/operators. The project itself was separated into three levels: (1) feasibility, (2--3) subsystem development and integration, and (4) proof-of-concept. In Level (1), the technical and economic feasibility of a 1 million Btu/hr coal-fired AFBC air heater was evaluated. In Level (2--3), the complete EER fluidized bed combustor (1.5 million Btu/hr) system was developed and tested. The goal or reducing SO{sub 2} emissions to 1.2 lb/10{sup 6} Btu, from high sulfur Ohio coal, was achieved by adding limestone with a Ca/S (coal) ratio of {approximately} 3.0. Finally, in Level (4), the proof-of-concept system, a 2.2 million Btu/hr unit was installed and successfully operated at Cedar Lane Farms, a commercial nursery in Ohio.

  17. Reduction of particulate carryover from a pressurized fluidized bed

    NASA Technical Reports Server (NTRS)

    Patch, R. W.

    1979-01-01

    A bench scale fluidized bed combustor was constructed with a conical shape so that the enlarged upper part of the combustor would also serve as a granular bed filter. The combustor was fed coal and limestone. Ninety-nine tests of about four hours each were conducted over a range of conditions. Coal-to-air ratio varied from 0.033 to 0.098 (all lean). Limestone-to-coal ratio varied from 0.06 to 0.36. Bed depth varied from 3.66 to 8.07 feet. Temperature varied from 1447 to 1905 F. Pressure varied from 40 to 82 psia. Heat transfer area had the range zero to 2.72 ft squared. Two cone angles were used. The average particulate carry over of 2.5 grains/SCF was appreciably less than cylindrical fluidized bed combustors. The carry over was correlated by multiple regression analysis to yield the dependence on bed depth and hence the collection efficiency, which was 20%. A comparison with a model indicated that the exhaust port may be below the transport disengaging height for most of the tests, indicating that further reduction in carry over and increase in collection efficiency could be affected by increasing the freeboard and height of the exhaust port above the bed.

  18. NYU-DOE Pressurized Fluidized Bed Combustor Facility

    SciTech Connect

    Zakkay, V.; Kolar, A.; Sellakumar, K.; Srinivasaragavan, S.; Miller, G.; Panunzio, S.; Joseph, A.; Sundaresan, C.

    1983-01-01

    New York University (NYU), under a Department of Energy (DOE) Contract, has designed and constructed a sub-pilot scale Pressurized Fluidized-Bed Combustor (PFBC) Facility at the Antonio Ferri Laboratories, Westbury, Long Island. The basic feature of this Experimental Research Facility is a well-instrumented, 30-inch diameter coal combustor capable of operating up to 10 atm and provided with a liberal number of ports, making it a versatile unit for study of fundamental in-bed phenomena. Additionally, the overall design features make it a flexible facility for solving a variety of industrial research problems. The main objectives of the facility are two-fold: (1) to perform research in important areas of Pressurized Fluidized-Bed Combustion like low-grade fuel combustion under pressure; and (2) to provide the PFBC community with a experimental research tool for basic and applied research in order to accelerate the commercialization of this technology. New York University will initially test the facility of burning low-grade fuels under pressure. During the test program, emphasis will be placed on burning North Dakota lignite under pressures up to 7 atm. The performance of lignite with regard to its feeding, combustion efficiency, sulfur adsorption and sorbent requirements will be investigated. This report describes the various systems of the PFBC facility and operating procedures, and presents an outline of the test program planned for the facility. Other details are provided in the Equipment and Maintenance Manual, Test Program and Data Acquisition Manual, and Training Manual.

  19. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 4 2011-01-01 2011-01-01 false Use of fluidized bed combustion not feasible-general... FUELS NEW FACILITIES General Requirements for Exemptions § 503.10 Use of fluidized bed combustion not... finds on a site-specific or generic basis that use of a method of fluidized bed combustion of...

  20. Fatigue Performance of Fluidized Bed Heat Treated 319 Alloy Diesel Cylinder Heads

    NASA Astrophysics Data System (ADS)

    Chaudhury, Sujoy K.; Apelian, Diran; Meyer, Philippe; Massinon, Denis; Morichon, Julien

    2015-07-01

    Effects of various heat treatment tempers on fatigue performance of 319 alloy diesel cylinder heads were investigated. Castings were heat treated to T5, T6, and T7 tempers. Castings were solution heat treated and quenched using fluidized beds and aged using both conventional air convective furnace and fluidized bed for T6 and T7 tempers; while they were aged after casting for T5 temper using conventional furnace. Fatigue tests were performed at 373 K (100 °C) and stress ratio equal to -1. Results show that heat treatment has significant effect on the fatigue behavior of 319 alloy. The fatigue strength of T6 tempered 319 alloy is greater than T5 and T7 treatments. Weibull analysis shows that the Weibull modulus and characteristic fatigue life of castings treated (using conventional forced air circulation electrical resistance furnace) to T6 and T7 tempers are greater than T5 temper. This implies that castings treated to T6 and T7 tempers have greater reliability vis-à-vis T5 temper. Fractographic analyses reveal three distinct regions. These are: (I) crack initiation region from the surface, (II) crack propagation region, and (III) catastrophic or monotonic failure region. The relative size of the crack propagation region in T6 and T7 treated samples is greater than T5 treated samples. In general, the monotonic failure region shows typical dimple morphology, which implies significant plastic deformation prior to failure. Dimples on the fractured surface of T5 treated alloy are relatively more faceted than those treated to T6 and T7 tempers. This implies that the 319 alloy treated to T6 and T7 tempers underwent higher degree of plasticity prior to failure than that in the T5 condition.