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Sample records for advanced copper alloys

  1. Oxidation-Reduction Resistance of Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Greenbauer-Seng, L. (Technical Monitor); Thomas-Ogbuji, L.; Humphrey, D. L.; Setlock, J. A.

    2003-01-01

    Resistance to oxidation and blanching is a key issue for advanced copper alloys under development for NASA's next generation of reusable launch vehicles. Candidate alloys, including dispersion-strengthened Cu-Cr-Nb, solution-strengthened Cu-Ag-Zr, and ODS Cu-Al2O3, are being evaluated for oxidation resistance by static TGA exposures in low-p(O2) and cyclic oxidation in air, and by cyclic oxidation-reduction exposures (using air for oxidation and CO/CO2 or H2/Ar for reduction) to simulate expected service environments. The test protocol and results are presented.

  2. Protection of Advanced Copper Alloys With Lean Cu-Cr Coatings

    NASA Technical Reports Server (NTRS)

    Greenbauer-Seng, L. (Technical Monitor); Thomas-Ogbuji, L.

    2003-01-01

    Advanced copper alloys are used as liners of rocket thrusters and nozzle ramps to ensure dissipation of the high thermal load generated during launch, and Cr-lean coatings are preferred for the protection of these liners from the aggressive ambient environment. It is shown that adequate protection can be achieved with thin Cu-Cr coatings containing as little as 17 percent Cr.

  3. Copper-tantalum alloy

    DOEpatents

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1986-07-15

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  4. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  5. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

  6. [Copper and copper alloys. Technology updates].

    PubMed

    Loconsolo, V; Crespi, M

    2012-01-01

    The correlations between copper and copper alloys and human health have been the subject of some recent and extensive scientific researches. The voluntary risks evaluation, which anticipated the EU REACH Directive application, has shown that copper is a "safe" product for human health and for environment. In addition, it could be of great help thanks to its antibacterial properties. Copper tube can contribute in a relevant way to the prevention of water systems pollution by Legionella. Also the spreading of nosocomial infections is significantly contrasted by the use of copper and copper alloys for the production of articles intended for being frequently touched by people. The Environmental Protection Agency of the United States has in fact "registered" as antibacterial over 350 of copper alloys. PMID:23213799

  7. Electromagnetic Casting of Copper Alloys

    NASA Astrophysics Data System (ADS)

    Tyler, D. E.; Lewis, B. G.; Renschen, P. D.

    1985-09-01

    Electromagnetic (EMC) casting technology has been successfully developed for copper base alloys. This casting technique eliminates the mold related defects normally encountered in direct chill (DC) mold casting, and provides castings with greatly improved hot workability.

  8. PLUTONIUM-CERIUM-COPPER ALLOYS

    DOEpatents

    Coffinberry, A.S.

    1959-05-12

    A low melting point plutonium alloy useful as fuel is a homogeneous liquid metal fueled nuclear reactor is described. Vessels of tungsten or tantalum are useful to contain the alloy which consists essentially of from 10 to 30 atomic per cent copper and the balance plutonium and cerium. with the plutontum not in excess of 50 atomic per cent.

  9. Copper Alloy For High-Temperature Uses

    NASA Technical Reports Server (NTRS)

    Dreshfield, Robert L.; Ellis, David L.; Michal, Gary

    1994-01-01

    Alloy of Cu/8Cr/4Nb (numbers indicate parts by atom percent) improved over older high-temperature copper-based alloys in that it offers enhanced high temperature strength, resistance to creep, and ductility while retaining most of thermal conductivity of pure copper; in addition, alloy does not become embrittled upon exposure to hydrogen at temperatures as high as 705 degrees C. Designed for use in presence of high heat fluxes and active cooling; for example, in heat exchangers in advanced aircraft and spacecraft engines, and other high-temperature applications in which there is need for such material. High conductivity and hardness of alloy exploited in welding electrodes and in high-voltage and high-current switches and other applications in which wear poses design problem.

  10. Improved Electroformed Structural Copper and Copper Alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Hudson, W.; Babcock, B.; Edwards, R.

    1998-01-01

    Electroforming offers a superior means for fabricating internally cooled heat exchangers and structures subjected to thermal environments. Copper is deposited from many such applications because of the good thermal conductivity. It suffers from mediocre yield strength as a structural material and loses mechanical strength at intermediate temperatures. Mechanical properties similar to those of electroformed nickel are desired. Phase 1 examined innovative means to improve deposited copper structural performance. Yield strengths as high as 483 MPa (70 ksi) were obtained with useful ductility while retaining a high level of purity essential to good thermal conductivity. Phase 2 represents a program to explore new additive combinations in copper electrolytes to produce a more fine, equiaxed grain which can be thermally stabilized by other techniques such as alloying in modest degrees and dispersion strengthening. Evaluation of new technology - such as the codeposition of fullerness (diamond-like) particles were made to enhance thermal conductivity in low alloys. A test fire quality tube-bundle engine was fabricated using these copper property improvement concepts to show the superiority of the new coppers and fabrications methods over competitive technologies such as brazing and plasma deposition.

  11. Copper-phosphorus alloys offer advantages in brazing copper

    SciTech Connect

    Rupert, W.D.

    1996-05-01

    Copper-phosphorus brazing alloys are used extensively for joining copper, especially refrigeration and air-conditioning copper tubing and electrical conductors. What is the effect of phosphorus when alloyed with copper? The following are some of the major effects: (1) It lowers the melt temperature of copper (a temperature depressant). (2) It increases the fluidity of the copper when in the liquid state. (3) It acts as a deoxidant or a fluxing agent with copper. (4) It lowers the ductility of copper (embrittles). There is a misconception that silver improves the ductility of the copper-phosphorus alloys. In reality, silver added to copper acts in a similar manner as phosphorus. The addition of silver to copper lowers the melt temperature (temperature depressant) and decreases the ductility. Fortunately, the rate and amount at which silver lowers copper ductility is significantly less than that of phosphorus. Therefore, taking advantage of the temperature depressant property of silver, a Ag-Cu-P alloy can be selected at approximately the same melt temperature as a Cu-P alloy, but at a lower phosphorus content. The lowering of the phosphorus content actually makes the alloy more ductile, not the silver addition. A major advantage of the copper-phosphorus alloys is the self-fluxing characteristic when joining copper to copper. They may also be used with the addition of a paste flux on brass, bronze, and specialized applications on silver, tungsten and molybdenum. Whether it is selection of the proper BCuP alloy or troubleshooting an existing problem, the suggested approach is a review of the desired phosphorus content in the liquid metal and how it is being altered during application. In torch brazing, a slight change in the oxygen-fuel ratio can affect the joint quality or leak tightness.

  12. Comparison of the Fatigue Behavior of Copper Alloys

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Ellis, David

    2006-01-01

    This presentation is about the development of advanced copper alloys with high thermal conductivity, good creep strength, and adequate fatigue strength for rocket engine applications. It also focuses on the commercial availability of the advanced alloy-GRCop-84 developed at NASA-GRC. The presentation's conclusions are that GRCop-84 has equivalent or better isothermal fatigue lives compared to other commercially available copper alloys, that GRCop-84 can be fabricated in various forms with minimal change in the fatigue lives, that it is equivalent in sothermal, fatigue to AMZIRC at moderate temperatures, and that Narloy-Z is equivalent in fatigue capabilities to GRCop-84 at 400C and below.

  13. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 1: Narloy Z

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for Narloy Z, a centrifugally cast, copper-base alloy. Tensile tests were performed at room temperature in air and in argon at 482, 538 and 593 C using an axial strain rate of .002/sec to the -1 power. In addition tensile tests were performed at 538 C in an evaluation of tensile properties at strain rates of .004 and .01/sec to the -1 power. Ultimate and yield strength values of about 315 and 200 MN/sq m respectively were recorded at room temperature and these decreased to about 120 and 105 respectively as the temperature was increased to 593 C. Reduction in area values were recorded in the range from 40 to 50% with some indication of a minimum ductility point at 538 C.

  14. An Assessment of the Residual Stresses in Low Pressure Plasma Sprayed Coatings on an Advanced Copper Alloy

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Ghosn, L. J.; Agarwal, A.; Lachtrupp, T. P.

    2002-01-01

    Modeling studies were conducted on low pressure plasma sprayed (LPPS) NiAl top coat applied to an advanced Cu-8(at.%)Cr-4%Nb alloy (GRCop-84) substrate using Ni as a bond coat. A thermal analysis suggested that the NiAl and Ni top and bond coats, respectively, would provide adequate thermal protection to the GRCop-84 substrate in a rocket engine operating under high heat flux conditions. Residual stress measurements were conducted at different depths from the free surface on coated and uncoated GRCop-84 specimens by x-ray diffraction. These data are compared with theoretically estimated values assessed by a finite element analysis simulating the development of these stresses as the coated substrate cools down from the plasma spraying temperature to room temperature.

  15. Nanoscale Copper and Copper Compounds for Advanced Device Applications

    NASA Astrophysics Data System (ADS)

    Chen, Lih-Juann

    2016-04-01

    Copper has been in use for at least 10,000 years. Copper alloys, such as bronze and brass, have played important roles in advancing civilization in human history. Bronze artifacts date at least 6500 years. On the other hand, discovery of intriguing properties and new applications in contemporary technology for copper and its compounds, particularly on nanoscale, have continued. In this paper, examples for the applications of Cu and Cu alloys for advanced device applications will be given on Cu metallization in microelectronics devices, Cu nanobats as field emitters, Cu2S nanowire array as high-rate capability and high-capacity cathodes for lithium-ion batteries, Cu-Te nanostructures for field-effect transistor, Cu3Si nanowires as high-performance field emitters and efficient anti-reflective layers, single-crystal Cu(In,Ga)Se2 nanotip arrays for high-efficiency solar cell, multilevel Cu2S resistive memory, superlattice Cu2S-Ag2S heterojunction diodes, and facet-dependent Cu2O diode.

  16. Thermotransport in liquid aluminum-copper alloys

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.

    1973-01-01

    A thermotransport study was made on a series of liquid aluminum-copper alloys which contained from trace amounts to 33 weight percent copper. The samples in the form of narrow capillaries were held in known temperature gradient of thermotransport apparatus until the stationary state was reached. The samples were analyzed for the concentration of copper along the length. Copper was observed to migrate to the colder regions in all the samples. The heat of transport, Q*, was determined for each composition from a plot of concentration of copper versus reciprocal absolute temperature. The value of Q* is the highest at trace amounts of copper (4850 cal/gm-atom), but decreases with increasing concentration of copper and levels off to 2550 cal/gm-atom at about 25 weight percent copper. The results are explained on the basis of electron-solute interaction and a gas model of diffusion.

  17. Copper and copper-nickel alloys as zebra mussel antifoulants

    SciTech Connect

    Dormon, J.M.; Cottrell, C.M.; Allen, D.G.; Ackerman, J.D.; Spelt, J.K.

    1996-04-01

    Copper has been used in the marine environment for decades as cladding on ships and pipes to prevent biofouling by marine mussels (Mytilus edulis L.). This motivated the present investigation into the possibility of using copper to prevent biofouling in freshwater by both zebra mussels and quagga mussels (Dreissena polymorpha and D. bugensis collectively referred to as zebra mussels). Copper and copper alloy sheet proved to be highly effective in preventing biofouling by zebra mussels over a three-year period. Further studies were conducted with copper and copper-nickel mesh (lattice of expanded metal) and screen (woven wire with a smaller hole size), which reduced the amount of copper used. Copper screen was also found to be strongly biofouling-resistant with respect to zebra mussels, while copper mesh reduced zebra mussel biofouling in comparison to controls, but did not prevent it entirely. Preliminary investigations into the mechanism of copper antifouling, using galvanic couples, indicated that the release of copper ions from the surface of the exposed metal into the surrounding water is directly or indirectly responsible for the biofouling resistance of copper.

  18. Utilization of Copper Alloys for Marine Applications

    NASA Astrophysics Data System (ADS)

    Drach, Andrew

    Utilization of copper alloy components in systems deployed in marine environment presents potential improvements by reducing maintenance costs, prolonging service life, and increasing reliability. However, integration of these materials faces technological challenges, which are discussed and addressed in this work, including characterization of material performance in seawater environment, hydrodynamics of copper alloy components, and design procedures for systems with copper alloys. To characterize the hydrodynamic behavior of copper alloy nets, mesh geometry of the major types of copper nets currently used in the marine aquaculture are analyzed and formulae for the solidity and strand length are proposed. Experimental studies of drag forces on copper alloy net panels are described. Based on these studies, empirical values for normal drag coefficients are proposed for various types of copper netting. These findings are compared to the previously published data on polymer nets. It is shown that copper nets exhibit significantly lower resistance to normal currents, which corresponds to lower values of normal drag coefficient. The seawater performance (corrosion and biofouling) of copper alloys is studied through the field trials of tensioned and untensioned specimens in a one-year deployment in the North Atlantic Ocean. The corrosion behavior is characterized by weight loss, optical microscopy, and SEM/EDX analyses. The biofouling performance is quantified in terms of the biomass accumulation. To estimate the effects of stray electrical currents on the seawater corrosion measurements, a low cost three-axis stray electric current monitoring device is designed and tested both in the lab and in the 30-day field deployment. The system consists of a remotely operated PC with a set of pseudo-electrodes and a digital compass. The collected data is processed to determine magnitudes of AC and DC components of electric field and dominant AC frequencies. Mechanical behavior of

  19. Powder-Derived High-Conductivity Coatings for Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2003-01-01

    Makers of high-thermal-flux engines prefer copper alloys as combustion chamber liners, owing to a need to maximize heat dissipation. Since engine environments are strongly oxidizing in nature and copper alloys generally have inadequate resistance to oxidation, the liners need coatings for thermal and environmental protection; however, coatings must be chosen with great care in order to avoid significant impairment of thermal conductivity. Powder-derived chromia- and alumina- forming alloys are being studied under NASA's programs for advanced reusable launch vehicles to succeed the space shuttle fleet. NiCrAlY and Cu-Cr compositions optimized for high thermal conductivity have been tested for static and cyclic oxidation, and for susceptibility to blanching - a mode of degradation arising from oxidation-reduction cycling. The results indicate that the decision to coat the liners or not, and which coating/composition to use, depends strongly on the specific oxidative degradation mode that prevails under service conditions.

  20. Copper and nickel adherently electroplated on titanium alloy

    NASA Technical Reports Server (NTRS)

    Brown, E. E.

    1967-01-01

    Anodic treatment of titanium alloy enables electroplating of tightly adherent coatings of copper and nickel on the alloy. The alloy is treated in a solution of hydrofluoric and acetic acids, followed by the electroplating process.

  1. Recent advances in copper radiopharmaceuticals.

    PubMed

    Hao, Guiyang; Singh, Ajay N; Oz, Orhan K; Sun, Xiankai

    2011-04-01

    Copper has five radioisotopes ((60)Cu, (61)Cu, (62)Cu, (64)Cu, and (67)Cu) that can be used in copper radiopharmaceuticals. These radioisotopes decay by mixed emissions of β+, β-, and γ with a wide range of half-lives from 9.74 min ((62)Cu) to 2.58 d ((67)Cu), which enable the design and synthesis of a variety of radiopharmaceuticals for different biomedical applications in diagnostic and therapeutic nuclear medicine. However, due to the availability and production cost, the research efforts in copper radiopharmaceuticals are mainly focused on the use of (64)Cu (t(1/2) = 12.7 h; 17.4% β+, 43% EC, 39% β-), a radioisotope with low positron energy (E β+max = 0.656 MeV) that is ideal for positron emission tomography (PET) imaging quantification and β- emissions along with Auger electron for radiotherapy. Driven by the ever-increasing availability of preclinical and clinical PET scanners, a considerable interest has been seen in the development of novel copper radiopharmaceuticals in the past decade for a variety of diseases as represented by PET imaging of cancer. To avoid unnecessary literature redundancy, this review focuses on the unrepresented research aspects of copper chemistry (e.g. electrochemistry) and their uses in the evaluation of novel nuclear imaging probe design and recent advances in the field towards the practical use of copper radiopharmaceuticals.

  2. Zirconium modified nickel-copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D. (Inventor)

    1977-01-01

    An improved material for use in a catalytic reactor which reduces nitrogen oxide from internal combustion engines is in the form of a zirconium-modified, precipitation-strengthened nickel-copper alloy. This material has a nominal composition of Ni-30 Cu-0.2 Zr and is characterized by improved high temperature mechanical properties.

  3. Irradiation creep of dispersion strengthened copper alloy

    SciTech Connect

    Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A.

    1997-04-01

    Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al{sub 2}O{sub 3}, is very similar to the GlidCop{trademark} alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10{sup 21} n/cm{sup 2} (E>0.1 MeV), which corresponds to {approx}3-5 dpa. The irradiation temperature ranged from 60-90{degrees}C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of {+-}0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as {approx}2 x 10{sup {minus}9}s{sup {minus}1}. These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys.

  4. Tantalum-copper alloy and method for making

    DOEpatents

    Schmidt, F.A.; Verhoeven, J.D.; Gibson, E.D.

    1983-06-01

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  5. Tantalum-copper alloy and method for making

    DOEpatents

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1984-11-06

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  6. Molybdenum-copper and tungsten-copper alloys and method of making

    DOEpatents

    Schmidt, F.A.; Verhoeven, J.D.; Gibson, E.D.

    1989-05-23

    Molybdenum-copper and tungsten-copper alloys are prepared by a consumable electrode method in which the electrode consists of a copper matrix with embedded strips of refractory molybdenum or tungsten. The electrode is progressively melted at its lower end with a superatmospheric inert gas pressure maintained around the liquefying electrode. The inert gas pressure is sufficiently above the vapor pressure of copper at the liquidus temperature of the alloy being formed to suppress boiling of liquid copper. 6 figs.

  7. Molybdenum-copper and tungsten-copper alloys and method of making

    DOEpatents

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1989-05-23

    Molybdenum-copper and tungsten-copper alloys are prepared by a consumable electrode method in which the electrode consists of a copper matrix with embedded strips of refractory molybdenum or tungsten. The electrode is progressively melted at its lower end with a superatmospheric inert gas pressure maintained around the liquifying electrode. The inert gas pressure is sufficiently above the vapor pressure of copper at the liquidus temperature of the alloy being formed to suppress boiling of liquid copper.

  8. Machining of low percentage beryllium copper alloys

    NASA Technical Reports Server (NTRS)

    Habermeyer, J. G.

    1969-01-01

    Airborne beryllium sampling during machining of low percentage beryllium-copper alloys shows that normal dry machining creates 45.2 microgram/cu m of airborne beryllium in the casting operators breathing zone and 2.3 microgram/cu m in an adjacent machine working area. A small vacuum system placed over the tool effectively removes airborne beryllium in the breathing zone sample to 0.2 microgram/cu m.

  9. Thermophysical Properties of Platinum-Copper Alloys

    NASA Astrophysics Data System (ADS)

    Mehmood, Shahid; Klotz, Ulrich E.; Pottlacher, Gernot

    2012-12-01

    Platinum and copper along with their alloys have been used in a broad range of applications including jewelry, coinage, electrical and electronic devices, and many others. Their thermophysical properties play an important role in casting processes and are required as input data for casting simulation. The focus of this work was to investigate these properties by different methods. Platinum, copper, and four platinum-copper alloys, namely, Pt96Cu04, Pt68Cu32, Pt50Cu50, and Pt25Cu75, were investigated within this work. The melting range and thermal expansion were measured at fem by differential scanning calorimetry and dilatometry, respectively. At TU Graz, wire-shaped samples were investigated by an ohmic pulse heating technique. This technique delivers thermophysical properties of electrically conducting materials far into the liquid phase. These measurements allow the calculation of specific heat capacity and the temperature dependencies of electrical resistivity, enthalpy, and density of these alloys in the solid and liquid phases. Thermal conductivity and thermal diffusivity as a function of temperature are estimated from resistivity data using the Wiedemann-Franz law at the end of the solid phase and at the beginning of the liquid phase. The results are compared with the available literature values.

  10. Development of Lead-Free Copper Alloy-Graphite Castings

    SciTech Connect

    Rohatgi, P.K.

    1999-10-01

    In this project, graphite is used as a substitute for lead in order to maintain the machinability of plumbing components at the level of leaded brass. Graphite dispersed in Cu alloy was observed to impart good machinability and reduce the sizes of chips during machining of plumbing components in a manner similar to lead. Copper alloys containing dispersed graphite particles could be successfully cast in several plumbing fixtures which exhibited acceptable corrosion rate, solderability, platability, and pressure tightness. The power consumption for machining of composites was also lower than that of the matrix alloy. In addition, centrifugally cast copper alloy cylinders containing graphite particles were successfully made. These cylinders can therefore be used for bearing applications, as substitutes for lead-containing copper alloys. The results indicate that copper graphite alloys developed under this DOE project have a great potential to substitute for lead copper alloys in both plumbing and bearing applications.

  11. Modification of surface properties of copper-refractory metal alloys

    DOEpatents

    Verhoeven, J.D.; Gibson, E.D.

    1993-10-12

    The surface properties of copper-refractory metal (CU-RF) alloy bodies are modified by heat treatments which cause the refractory metal to form a coating on the exterior surfaces of the alloy body. The alloys have a copper matrix with particles or dendrites of the refractory metal dispersed therein, which may be niobium, vanadium, tantalum, chromium, molybdenum, or tungsten. The surface properties of the bodies are changed from those of copper to that of the refractory metal.

  12. Polystyrene films as barrier layers for corrosion protection of copper and copper alloys.

    PubMed

    Románszki, Loránd; Datsenko, Iaryna; May, Zoltán; Telegdi, Judit; Nyikos, Lajos; Sand, Wolfgang

    2014-06-01

    Dip-coated polystyrene layers of sub-micrometre thickness (85-500nm) have been applied on copper and copper alloys (aluminium brass, copper-nickel 70/30), as well as on stainless steel 304, and produced an effective barrier against corrosion and adhesion of corrosion-relevant microorganisms. According to the dynamic wettability measurements, the coatings exhibited high advancing (103°), receding (79°) and equilibrium (87°) contact angles, low contact angle hysteresis (6°) and surface free energy (31mJ/m(2)). The corrosion rate of copper-nickel 70/30 alloy samples in 3.5% NaCl was as low as 3.2μm/a (44% of that of the uncoated samples), and in artificial seawater was only 0.9μm/a (29% of that of the uncoated samples). Cell adhesion was studied by fluorescence microscopy, using monoculture of Desulfovibrio alaskensis. The coatings not only decreased the corrosion rate but also markedly reduced the number of bacterial cells adhered to the coated surfaces. The PS coating on copper gave the best result, 2×10(3)cells/cm(2) (1% of that of the uncoated control).

  13. Copper-rich invar by mechanical alloying

    NASA Astrophysics Data System (ADS)

    O'Donnell, K.; Qi, Qinian; Ilyushin, A. S.; Coey, J. M. D.

    1993-05-01

    An fcc alloy of composition Fe 64Cu 26Cr 7Ni 3 with a0 = 0.362 nm and an average crystalline size of 5 nm was produced by high-energy ball milling iron and copper powder in a stainless-steel container. The average number of electrons per atom is 8.7. The Curie temperature of the alloy is 410 K and the room-temperature magnetization is 48 JT -1 kg -1. The Mössbauer spectrum at 15 K shows a broad distribution of hyperfine field with an average of 15.6 T, which indicates coexistence of high and low moment states for iron. The alloy decomposes exothermically at 775 K to yield a mixture of bcc and fcc phases, but 50% of the iron remains in the fcc form with a low moment.

  14. Environmental Durability of Coated GRCop-84 Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V.; Robinson, C.; Barrett, C.; Humphrey, D.

    2005-01-01

    An advanced Cu-8(at.%)Cr-4%Nb alloy developed at NASA's Glenn Research Center, and designated as GRCop-84, is currently being considered for use as liners in combustor chambers and nozzle ramps in NASA s future generations of reusable launch vehicles (RLVs). However, past experience has shown that unprotected copper alloys undergo an environmental attack called "blanching" in rocket engines using liquid hydrogen as fuel and liquid oxygen as the oxidizer. Potential for sulfidation attack of the liners in hydrocarbon-fueled engines is also of concern. As a result, protective overlay coatings alloys are being developed for GRCop-84. The oxidation behavior of several new coating alloys has been evaluated. GRCop-84 specimens were coated with several copper and nickel-based coatings, where the coatings were deposited by either vacuum plasma spraying or cold spraying techniques. Coated and uncoated specimens were thermally cycled in a furnace at different temperatures in order to evaluate the performance of the coatings. Additional studies were conducted in a high pressure burner rig using a hydrocarbon fuel and subjected to a high heat flux hydrogen-oxygen combustion flame in NASA s Quick Access Rocket Exhaust (QARE) rig. The performance of these coatings are discussed.

  15. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  16. Comparison of the Oxidation Rates of Some New Copper Alloys

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. J. Thomas; Humphrey, Donald L.

    2002-01-01

    Copper alloys were studied for oxidation resistance and mechanisms between 550 and 700 C, in reduced-oxygen environments expected in rocket engines, and their oxidation behaviors compared to that of pure copper. They included two dispersion-strengthened alloys (precipitation-strengthened and oxide-dispersion strengthened, respectively) and one solution-strengthened alloy. In all cases the main reaction was oxidation of Cu into Cu2O and CuO. The dispersion-strengthened alloys were superior to both Cu and the solution-strengthened alloy in oxidation resistance. However, factors retarding oxidation rates seemed to be different for the two dispersion-strengthened alloys.

  17. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  18. Antimicrobial activity of different copper alloy surfaces against copper resistant and sensitive Salmonella enterica.

    PubMed

    Zhu, Libin; Elguindi, Jutta; Rensing, Christopher; Ravishankar, Sadhana

    2012-05-01

    Copper has shown antibacterial effects against foodborne pathogens. The objective of this study was to evaluate the antibacterial activity of copper surfaces on copper resistant and sensitive strains of Salmonella enterica. Six different copper alloy coupons (60-99.9% copper) were tested along with stainless steel as the control. The coupons were surface inoculated with either S. Enteritidis or one of the 3 copper resistant strains, S. Typhimurium S9, S19 and S20; stored under various incubation conditions at room temperature; and sampled at various times up to 2 h. The results showed that under dry incubation conditions, Salmonella only survived 10-15 min on high copper content alloys. Salmonella on low copper content alloys showed 3-4 log reductions. Under moist incubation conditions, no survivors were detected after 30 min-2 h on high copper content alloys, while the cell counts decreased 2-4 logs on low copper content coupons. Although the copper resistant strains survived better than S. Enteritidis, they were either completely inactivated or survival was decreased. Copper coupons showed better antimicrobial efficacy in the absence of organic compounds. These results clearly show the antibacterial effects of copper and its potential as an alternative to stainless steel for selected food contact surfaces.

  19. Effect of fission neutron irradiation on the tensile and electrical properties of copper and copper alloys

    SciTech Connect

    Fabritsiev, S.A.; Zinkle, S.J.; Rowcliffe, A.F.

    1995-04-01

    The objective of this study is to evaluate the properties of several copper alloys following fission reactor irradiation at ITER-relevant temperatures of 80 to 200{degrees}C. This study provides some of the data needed for the ITER research and development Task T213. These low temperature irradiations caused significant radiation hardening and a dramatic decrease in the work hardening ability of copper and copper alloys. The uniform elongation was higher at 200{degree}C compared to 100{degree}C, but still remained below 1% for most of the copper alloys.

  20. Impact Properties of Copper-Alloyed and Nickel-Copper Alloyed ADI

    NASA Astrophysics Data System (ADS)

    Batra, Uma; Ray, Subrata; Prabhakar, S. R.

    2007-08-01

    The influence of austenitization and austempering parameters on the impact properties of copper-alloyed and nickel-copper-alloyed austempered ductile irons (ADIs) has been studied. The austenitization temperature of 850 and 900 °C have been used in the present study for which austempering time periods of 120 and 60 min were optimized in an earlier work. The austempering process was carried out for 60 min for three austempering temperatures of 270, 330, and 380 °C to study the effect of austempering temperature. The influence of the austempering time on impact properties has been studied for austempering temperature of 330 °C for time periods of 30-150 min. The variation in impact strength with the austenitization and austempering parameters has been correlated to the morphology, size and amount of austenite and bainitic ferrite in the austempered structure. The fracture surface of ADI failed under impact has been studied using SEM.

  1. Influence of alloying elements on friction and wear of copper

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1972-01-01

    The friction and wear characteristics were determined for copper binary alloys containing 10 atomic percent aluminum, silicon, indium, and tin. A ternary alloy containing 10 atomic percent aluminum and 5 atomic percent silicon was also examined. The effectiveness of each of the alloying elements aluminum and silicon were very effective in reducing friction. Silicon, however, also reduced wear appreciably. With lubrication, silicon, indium, and tin were all effective alloying elements in reducing friction and wear from values obtained for copper. Silicon was the most effective single element in reducing friction and wear in dry sliding and with lubrication.

  2. Oxidation Behavior of GRCop-84 Copper Alloy Assessed

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2002-01-01

    NASA's goal of safe, affordable space transportation calls for increased reliability and lifetimes of launch vehicles, and significant reductions of launch costs. The areas targeted for enhanced performance in the next generation of reusable launch vehicles include combustion chambers and nozzle ramps; therefore, the search is on for suitable liner materials for these components. GRCop-84 (Cu-8Cr-4Nb), an advanced copper alloy developed at the NASA Glenn Research Center in conjunction with Case Western Reserve University, is a candidate. The current liner of the Space Shuttle Main Engine is another copper alloy, NARloy-Z (Cu-3Ag-0.1Zr). It provides a benchmark against which to compare the properties of candidate successors. The thermomechanical properties of GRCop-84 have been shown to be superior, and its physical properties comparable, to those of NARloy-Z. However, environmental durability issues control longevity in this application: because copper oxide scales are not highly protective, most copper alloys are quickly consumed in oxygen environments at elevated temperatures. In consequence, NARloy-Z and most other copper alloys are prone to blanching, a degradation process that occurs through cycles of oxidation-reduction as the oxide is repeatedly formed and removed because of microscale fluctuations in the oxygen-hydrogen fuel systems of rocket engines. The Space Shuttle Main Engine lining typically degraded by blanching-induced hot spots that lead to surface roughening, pore formation, and coolant leakage. Therefore, resistance to oxidation and blanching are key requirements for second-generation reusable launch vehicle liners. The rocket engine ambient includes H2 (fuel) and H2O (combustion product) and is, hence, under reduced oxygen partial pressures. Accordingly, our studies were expanded to include oxygen partial pressures as low as 322 parts per million (ppm) at the temperatures likely to be experienced in service. A comparison of 10-hr weight gains of

  3. Alloyed Copper Chalcogenide Nanoplatelets via Partial Cation Exchange Reactions

    PubMed Central

    2014-01-01

    We report the synthesis of alloyed quaternary and quinary nanocrystals based on copper chalcogenides, namely, copper zinc selenide–sulfide (CZSeS), copper tin selenide–sulfide (CTSeS), and copper zinc tin selenide–sulfide (CZTSeS) nanoplatelets (NPLs) (∼20 nm wide) with tunable chemical composition. Our synthesis scheme consisted of two facile steps: i.e., the preparation of copper selenide–sulfide (Cu2–xSeyS1–y) platelet shaped nanocrystals via the colloidal route, followed by an in situ cation exchange reaction. During the latter step, the cation exchange proceeded through a partial replacement of copper ions by zinc or/and tin cations, yielding homogeneously alloyed nanocrystals with platelet shape. Overall, the chemical composition of the alloyed nanocrystals can easily be controlled by the amount of precursors that contain cations of interest (e.g., Zn, Sn) to be incorporated/alloyed. We have also optimized the reaction conditions that allow a complete preservation of the size, morphology, and crystal structure as that of the starting Cu2–xSeyS1–y NPLs. The alloyed NPLs were characterized by optical spectroscopy (UV–vis–NIR) and cyclic voltammetry (CV), which demonstrated tunability of their light absorption characteristics as well as their electrochemical band gaps. PMID:25050455

  4. Volatility from copper and tungsten alloys for fusion reactor applications

    SciTech Connect

    Smolik, G.R.; Neilson, R.M. Jr.; Piet, S.J. )

    1989-01-01

    Accident scenarios for fusion power plants present the potential for release and transport of activated constituents volatilized from first wall and structural materials. The extent of possible mobilization and transport of these activated species, many of which are oxidation driven'', is being addressed by the Fusion Safety Program at the Idaho National Engineering Laboratory (INEL). This report presents experimental measurements of volatilization from a copper alloy in air and steam and from a tungsten alloy in air. The major elements released included zinc from the copper alloy and rhenium and tungsten from the tungsten alloy. Volatilization rates of several constituents of these alloys over temperatures ranging from 400 to 1200{degree}C are presented. These values represent release rates recommended for use in accident assessment calculations. 8 refs., 3 figs., 5 tabs.

  5. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    SciTech Connect

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  6. High temperature oxidation of copper and copper aluminium alloys: Impact on furnace side wall cooling systems

    NASA Astrophysics Data System (ADS)

    Plascencia Barrera, Gabriel

    The high temperature oxidation behaviours of copper and dilute Cu-Al alloys were investigated. Experiments were carried out by: (i) Oxidizing under various oxygen potentials at different temperatures using a combined TG-DTA apparatus. (ii) Oxidizing in a muffle furnace (in air) at different temperatures for extended periods of time. The oxidation mechanisms were evaluated based upon the kinetic data obtained as well as by X-ray diffraction and microscopical (SEM and optical) analyses. It was found that oxidation of copper strongly depends on the temperature. Two distinct mechanisms were encountered. Between 300 and 500°C, the oxidation rate is controlled by lateral growth of the oxide on the metal surface, whereas between 600 and 1000°C oxidation is controlled by lattice diffusion of copper ions through the oxide scale. On the other hand, the partial pressure of oxygen only has a small effect on the oxidation of copper. Alloy oxidation is also dependent on the temperature. As temperature increases, more aluminium is required to protect copper from being oxidized. It was shown that if the amount of oxygen that dissolves in the alloy exceeds the solubility limit of oxygen in copper, an internal oxidation layer will develop, leading to the formation of a tarnishing scale. On the other hand if the oxygen content in the alloy lies below the solubility limit of oxygen in copper, no oxidation products will form since a tight protective alumina layer will form on the alloy surface. Surface phenomena may affect the oxidation behaviour of dilute Cu-Al alloys. Immersion tests in molten copper matte and copper converting slag, using laboratory scale cooling elements with various copper based materials, were conducted. Results from these tests showed that alloying copper with 3 to 4 wt% Al decreases the oxidation rate of pure copper by 4 orders of magnitude; however due to a significant drop in thermal conductivity, the ability to extract heat is compromised, leading to

  7. Survey of physical property data for several alloys. [Nitronic 33; copper C10400; copper C17510

    SciTech Connect

    Pawel, R.E.; Williams, R.K.

    1985-08-01

    This report summarizes an examination of physical property data available in the literature for six alloys of potential interest to the Toroidal Fusion Core Experiment in the Fusion Energy Program. The properties of thermal expansion, density, specific heat, electrical resistivity, and thermal conductivity were compiled for six alloys: Nitronic 33, a low-nickel, high manganese stainless steel; nickel-base Inconnel Alloys 625, 718, and X-750; and copper alloys C10400 and C17510. The temperatures of interest were 4-500 K for the Nitronic 33 and the Inconels, and 250-400 K for the copper alloys. Where data were lacking, estimates were made based on theory or comparisons with similar materials.

  8. Oxidation of advanced steam turbine alloys

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  9. Inactivation of Norovirus on Dry Copper Alloy Surfaces

    PubMed Central

    Warnes, Sarah L.; Keevil, C. William

    2013-01-01

    Noroviruses (family Caliciviridae) are the primary cause of viral gastroenteritis worldwide. The virus is highly infectious and touching contaminated surfaces can contribute to infection spread. Although the virus was identified over 40 years ago the lack of methods to assess infectivity has hampered the study of the human pathogen. Recently the murine virus, MNV-1, has successfully been used as a close surrogate. Copper alloys have previously been shown to be effective antimicrobial surfaces against a range of bacteria and fungi. We now report rapid inactivation of murine norovirus on alloys, containing over 60% copper, at room temperature but no reduction of infectivity on stainless steel dry surfaces in simulated wet fomite and dry touch contamination. The rate of inactivation was initially very rapid and proportional to copper content of alloy tested. Viral inactivation was not as rapid on brass as previously observed for bacteria but copper-nickel alloy was very effective. The use of chelators and quenchers of reactive oxygen species (ROS) determined that Cu(II) and especially Cu(I) ions are still the primary effectors of toxicity but quenching superoxide and hydroxyl radicals did not confer protection. This suggests Fenton generation of ROS is not important for the inactivation mechanism. One of the targets of copper toxicity was the viral genome and a reduced copy number of the gene for a viral encoded protein, VPg (viral-protein-genome-linked), which is essential for infectivity, was observed following contact with copper and brass dry surfaces. The use of antimicrobial surfaces containing copper in high risk closed environments such as cruise ships and care facilities could help to reduce the spread of this highly infectious and costly pathogen. PMID:24040380

  10. Thermodynamic study of solid copper nickel alloys by use of copper beta-alumina

    NASA Astrophysics Data System (ADS)

    Oishi, Toshio; Tagawa, Shinya; Tanegashima, Soichiro

    2005-02-01

    Copper β″-alumina was prepared by ion exchange reactions starting with a sodium β″-alumina. Exchange from sodium ion to copper ion was done by immersing the sample in liquid cuprous chloride. Exchange of Na+ ion in β″-alumina to Cu+ ion was not complete as Na+ ion remained within the β″-alumina. Copper activity in solid copper nickel alloys was measured by electromotive force (EMF) technique incorporating the partially exchanged (Cu+ Na+) β″-alumina as a solid electrolyte for temperatures between 870 and 1300 K. The activities of copper and nickel in the solid solution at these temperatures exhibited positive deviations from Raoult's law. The activity coefficients of copper and nickel at infinite dilution at 973 K were estimated to be 5.55 and 3.71, respectively. Furthermore, the free energies, enthalpies and entropies of mixing were derived from EMF data.

  11. Copper-silicon-magnesium alloys for latent heat storage

    DOE PAGES

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  12. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  13. Advanced powder metallurgy aluminum alloys and composites

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  14. The measurement of the stacking fault energy in copper, nickel and copper-nickel alloys

    NASA Technical Reports Server (NTRS)

    Leighly, H. P., Jr.

    1982-01-01

    The relationship of hydrogen solubility and the hydrogen embrittlement of high strength, high performance face centered cubic alloys to the stacking fault energy of the alloys was investigated. The stacking fault energy is inversely related to the distance between the two partial dislocations which are formed by the dissociation of a perfect dislocation. The two partial dislocations define a stacking fault in the crystal which offers a region for hydrogen segregation. The distance between the partial dislocations is measured by weak beam, dark field transmission electron microscopy. The stacking fault energy is calculated. Pure copper, pure nickel and copper-nickel single crystals are used to determine the stacking fault energy.

  15. Advanced ordered intermetallic alloy deployment

    SciTech Connect

    Liu, C.T.; Maziasz, P.J.; Easton, D.S.

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  16. Oxidation of alloys for advanced steam turbines

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, M.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  17. Studies on copper alloys containing chromium on the copper side phase diagram

    NASA Technical Reports Server (NTRS)

    Doi, T.

    1984-01-01

    Specimens were prepared from vacuum melted alloys of high purity vacuum melted copper and electrolytic chromium. The liquidus and eutectic point were determined by thermal analysis. The eutectic temperature is 1974.8 F and its composition is 1.28 wt% of chromium. The determination of solid solubility of chromium in copper was made by microscopic observation and electrical resistivity measurement. The solubility of chromium in solid copper is 0.6 wt% at 1050 F, 0.4 wt% at 1000 F, 0.25 wt% at 950 F, 0.17 wt% at 900 F, and 0.30 wt% at 840 F.

  18. Development and evaluation of advanced austenitic alloys

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; King, J.F.; Bolling, E.

    1990-01-01

    Research was performed on advanced austenitic alloys for tubing in heat recovery systems. Evaluations addressed the need to optimize strength, fabricability, and surface protection for specific environments and temperatures. Alloys studied included advanced lean austenitic stainless steels and higher chromium alloys to 760{degree}C, nickel-chromium-iron aluminides at temperature to 760{degree}C, and Ni--Cr alloys with capability for service to 1000{degree}C. Coordinated research was performed at a number of universities and industrial research facilities. Evaluation of the lean stainless steels focused on MC-forming alloys and a family of modified 316 stainless steels. Work nearing completion revealed that many of the alloy design criteria for the lean stainless steels could be met. With the judicious selection of thermal-mechanical processing, data indicated that high strength and ductility could be achieved in both base metal and weldments. Fabrication requirements needed to produce optimum performance called for high solution treating temperatures and small levels of cold or warm work. Evaluations of high chromium stainless steels and modifications of alloy 800H were encouraging, and good properties were observed for temperatures to 760{degree}C. Work on the alloys and claddings for service to 1000{degree}C was begun on two commercial alloys of nearest in PBFC hot gas cleanup systems. 20 refs., 3 figs., 2 tabs.

  19. Dissolution and corrosion inhibition of copper, zinc, and their alloys

    SciTech Connect

    Jinturkar, P.; Guan, Y.C.; Han, K.N.

    1998-02-01

    The corrosion behavior of copper, zinc, and their alloys in sulfuric acid (H{sub 2}SO{sub 4}) solutions with oxygen and ferric ions (Fe{sup 3+}) was studied using a potentiostat. Oxygen and Fe{sup 3+} ions were shown to play an important role in corrosion of copper and copper-zinc alloys. Cathodic reduction of oxygen mainly was controlled by chemical reaction, and that of Fe{sup 3+} ions was controlled by diffusion. The overall cathodic process was the summation of the reduction of oxygen and Fe{sup 3+} ions. Corrosion of zinc was controlled mainly by reduction of water. Corrosion inhibition using benzotriazole (BTAH) also was investigated in aerated and deaerated solutions. BTAH was found to be a useful inhibitor, and the inhibition layer was shown to be stable and persistent. Morphology of the surface of copper, zinc, and brasses after corrosion in the presence and absence of BTAH was examined by scanning electron microscopy. BTAH formed a protective layer on the surface, thereby inhibiting corrosion. Solution analysis of the dissolution of brasses showed that zinc dissolved preferentially in the initial stages, followed by simultaneous dissolution of copper and zinc.

  20. Investigation on a Roman copper alloy artefact from Pompeii (Italy).

    PubMed

    Baraldi, Pietro; Baraldi, Cecilia; Ferrari, Giorgia; Foca, Giorgia; Marchetti, Andrea; Tassi, Lorenzo

    2006-01-01

    A selection of samples, obtained from a particular copper-alloy domestic artefact of Roman style from Pompeii, has been analysed by using different techniques (IR, Raman, SEM-EDX, FAAS), in order to investigate the chemical nature and composition of the metals utilised for such manufacturing pieces. The surface analysis of the bright red metallic microfragments conducted by different analytical techniques, emphasises the presence of pure unalloyed copper and confirms the absence of other metallic species on the upper layers. On the contrary, the mapping analysis of the section of the laminar metal of the investigated sample shows a consistent enrichment in tin content. Finally, destructive analysis by FAAS confirms that the artefact looks like a bronze metal alloy, with a medium Sn content of about 6.5%.

  1. Friction and wear of titanium alloys and copper alloys sliding against titanium 6-percent-aluminum - 4-percent-vanadium alloy in air at 430 C

    NASA Technical Reports Server (NTRS)

    Wisander, D. W.

    1976-01-01

    Experiments were conducted to determine the friction and wear characteristics of aluminum bronzes and copper-tin, titanium-tin, and copper-silver alloys sliding against a titanium-6% aluminum-4% vanadium alloy (Ti-6Al-4V). Hemispherically tipped riders of aluminum bronze and the titanium and copper alloys were run against Ti-6Al-4V disks in air at 430 C. The sliding velocity was 13 cm/sec, and the load was 250 g. Results revealed that high tin content titanium and copper alloys underwent significantly less wear and galling than commonly used aluminum bronzes. Also friction force was less erratic than with the aluminum bronzes.

  2. Superplastic Behavior of Copper-Modified 5083 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Verma, Ravi; Kim, Sooho

    2007-04-01

    An AA5083 aluminum alloy was modified with two different levels of Cu additions, cast by direct-chill method, and thermo-mechanically processed to sheet gauge. Copper additions reduced sheet grain size, decreased tensile flow stress and significantly increased tensile elongation under most elevated temperature test conditions. The high-Cu (0.8 wt.%) alloy had the finest grain size 5.3 μm, a peak strain-rate sensitivity of 0.6 at a strain-rate of 1 × 10-2 s-1, and tensile elongation values between 259 and 584% over the temperature range, 400-525 °C, and the strain rate range, 5 × 10-4 to 1 × 10-2 s-1, investigated. In biaxial pan forming tests, only the Cu-containing alloys successfully formed pans at the higher strain rate 10-2 s-1. The high-Cu alloy showed the least die-entry thinning. Comparison of ambient temperature mechanical properties in O-temper state showed the high-Cu alloy to have significantly higher yield strength, ultimate strength, and ductility compared to the base 5083 alloy.

  3. "Bulk" Nanocrystalline Metals: Review of the Current State of the Art and Future Opportunities for Copper and Copper Alloys

    NASA Astrophysics Data System (ADS)

    Tschopp, M. A.; Murdoch, H. A.; Kecskes, L. J.; Darling, K. A.

    2014-06-01

    It is a new beginning for innovative fundamental and applied science in nanocrystalline materials. Many of the processing and consolidation challenges that have haunted nanocrystalline materials are now more fully understood, opening the doors for bulk nanocrystalline materials and parts to be produced. While challenges remain, recent advances in experimental, computational, and theoretical capability have allowed for bulk specimens that have heretofore been pursued only on a limited basis. This article discusses the methodology for synthesis and consolidation of bulk nanocrystalline materials using mechanical alloying, the alloy development and synthesis process for stabilizing these materials at elevated temperatures, and the physical and mechanical properties of nanocrystalline materials with a focus throughout on nanocrystalline copper and a nanocrystalline Cu-Ta system, consolidated via equal channel angular extrusion, with properties rivaling that of nanocrystalline pure Ta. Moreover, modeling and simulation approaches as well as experimental results for grain growth, grain boundary processes, and deformation mechanisms in nanocrystalline copper are briefly reviewed and discussed. Integrating experiments and computational materials science for synthesizing bulk nanocrystalline materials can bring about the next generation of ultrahigh strength materials for defense and energy applications.

  4. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.; Ratka, J.O.

    1992-12-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  5. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J. . Plasma Physics Lab.); Ratka, J.O. )

    1992-01-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  6. The investigation of cerium as a cathodic inhibitor for aluminum-copper alloys

    SciTech Connect

    Aldykewicz, A.J. Jr.; Isaacs, H.S.; Davenport, A.J.

    1995-10-01

    In situ current density mapping, scanning electron microscopy , and energy dispersive spectroscopy were used to study the effects of cerium as a corrosion inhibitor for an aluminum copper alloy (Al 2024-T4) in chloride containing solutions. It was found that cerium inhibits corrosion of this alloy by reducing the rate of the cathodic reaction. This was due to the carried out on an aluminum/copper galvanic couple, which was used to simulate the electrochemical behavior of the copper containing intermetallics, showed that corrosion inhibition was associated with the formation of a Ce-rich film over the copper in agreement with that observed for the alloy.

  7. Oxidation of Copper Alloy Candidates for Rocket Engine Applications

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. Thomas; Humphrey, Donald L.

    2002-01-01

    The gateway to affordable and reliable space transportation in the near future remains long-lived rocket-based propulsion systems; and because of their high conductivities, copper alloys remain the best materials for lining rocket engines and dissipating their enormous thermal loads. However, Cu and its alloys are prone to oxidative degradation -- especially via the ratcheting phenomenon of blanching, which occurs in situations where the local ambient can oscillate between oxidation and reduction, as it does in a H2/02- fuelled rocket engine. Accordingly, resistance to blanching degradation is one of the key requirements for the next generation of reusable launch vehicle (RLV) liner materials. Candidate copper alloys have been studied with a view to comparing their oxidation behavior, and hence resistance to blanching, in ambients corresponding to conditions expected in rocket engine service. These candidate materials include GRCop-84 and GRCop-42 (Cu - Cr-8 - Nb-4 and Cu - Cr-4 - Nb-2 respectively); NARloy-Z (Cu-3%Ag-0.5%Y), and GlidCop (Cu-O.l5%Al2O3 ODS alloy); they represent different approaches to improving the mechanical properties of Cu without incurring a large drop in thermal conductivity. Pure Cu (OFHC-Cu) was included in the study to provide a baseline for comparison. The samples were exposed for 10 hours in the TGA to oxygen partial pressures ranging from 322 ppm to 1.0 atmosphere and at temperatures of up to 700 C, and examined by SEM-EDS and other techniques of metallography. This paper will summarize the results obtained.

  8. Investigation of joining techniques for advanced austenitic alloys

    SciTech Connect

    Lundin, C.D.; Qiao, C.Y.P.; Kikuchi, Y.; Shi, C.; Gill, T.P.S.

    1991-05-01

    Modified Alloys 316 and 800H, designed for high temperature service, have been developed at Oak Ridge National Laboratory. Assessment of the weldability of the advanced austenitic alloys has been conducted at the University of Tennessee. Four aspects of weldability of the advanced austenitic alloys were included in the investigation.

  9. Systems study of transport aircraft incorporating advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Sakata, I. F.

    1982-01-01

    A study was performed to quantify the potential benefits of utilizing advanced aluminum alloys in commercial transport aircraft and to define the effort necessary to develop fully the alloys to a viable commercial production capability. The comprehensive investigation (1) established realistic advanced aluminum alloy property goals to maximize aircraft systems effectiveness (2) identified performance and economic benefits of incorporating the advanced alloy in future advanced technology commercial aircraft designs (3) provided a recommended plan for development and integration of the alloys into commercial aircraft production (4) provided an indication of the timing and investigation required by the metal producing industry to support the projected market and (5) evaluate application of advanced aluminum alloys to other aerospace and transit systems as a secondary objective. The results of the investigation provided a roadmap and identified key issues requiring attention in an advanced aluminum alloy and applications technology development program.

  10. Development of lead-free copper alloy graphite castings. Annual report, January--December 1995

    SciTech Connect

    Rohatgi, P.K.

    1996-10-01

    The distribution of graphite particles in graphite containing copper alloy was further improved very significantly using several procedures and technological modifications. The developed techniques attacked the graphite distribution problem in two ways. Realizing that clustering of very fine (5um) graphite particles is one of the two major problems, a pretreatment process has been developed using aluminum powders to deagglomerate graphite particles. Along with this, a two-stage stirring technique was used to first incorporate and then to distribute uniformly the deagglomerated particles in the melt. During this year, based on these developments, several components were cast to evaluate the castability of Cu alloy-graphite melts. In addition, machinability tests were done to clearly established that addition of graphite particles improve the machinability of copper MMC alloys over and above that of monolithic copper alloys. The results show that the machining chip sizes and cutting forces of Cu alloys containing graphite particles are smaller than these of the corresponding monolithic Cu alloys. This clearly establishes that the presence of graphite particles in copper alloy improves the machinability in a fashion similar to lead additions to copper alloys. Centrifugal casting of shapes of different sizes appear to be a very attractive method for casting graphite containing copper alloys, since all the graphite particles (regardless of their distribution in the melt) are forced to segregate to the inner periphery of the castings where they impart a very desirable solid lubrication property for bushing and bearing use. A very large number of cylindrical elements of lead bearing copper alloys are now used for similar bearing bushing applications and the manufacturers of these type of bearings are under safety and health hazard pressure to remove lead. This year several parameters for centrifugal casting of copper graphite alloys have been established.

  11. Desorption measurements of copper and copper alloys for PEP-II

    SciTech Connect

    Foerster, C.L.; Halama, H.; Korn, G.; Calderon, M.; Barletta, W.

    1992-12-31

    PEP-II will be a meson factory circulating asymmetric beams of 9 GeV and 3.1 GeV having maximum currents of 3.0A. Copper beam chambers and absorbers will intercept resulting synchrotron radiation and it is critical that the dynamic gas load from photo stimulated desorption (PSD) and thermal outgassing is below 2 {times} 10{sup {minus}1} molecules per photon. An experiment was set up to measure PSD from 1m long bar samples and a chamber sample, fabricated from selected copper and copper alloys then exposed to white light with a critical energy of 500 eV, on beamline U10B at the VUV ring of the National Synchrotron Light Source (NSLS). Based on U10B results a prototype chamber was built and will be exposed to white light with higher critical energies of up to 5 KeV, on beamline X-28A at the X-ray Ring of the NSLS. This paper presents the measurements of H{sub 2}, CO, CO{sub 2} and CH{sub 4} desorption yields as function of accumulated photon flux, angle of incidence, sample material, and surface condition. The results are compared with that of previous work on similar materials and with that of others for copper.

  12. Role of plastic deformation in wear of copper and copper - 10-percent-aluminum alloy in cryogenic fuels

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Wisander, D. W.

    1973-01-01

    High-purity copper specimens and a copper-aluminum (10%) alloy specimen were subjected to sliding against Type 440 C in cryogenic fuel environments. It was found that virtually all wear occurred by the plastic deformation of a recrystallized layer extending to about 10 micrometers below the wear scar surface of the copper or copper alloy. The wear debris was in the form of a layered structure adhering to the exit region of the wear scar. Measurements on the high purity copper specimens indicated that the wear rate was proportional to the applied load and to the sliding velocity squared. A physical model of the wear process is proposed to account for these observations.

  13. Microstructures of ancient and modern cast silver–copper alloys

    SciTech Connect

    Northover, S.M.; Northover, J.P.

    2014-04-01

    The microstructures of modern cast Sterling silver and of cast silver objects about 2500 years old have been compared using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), energy dispersive X-ray microanalysis (EDX) and electron backscatter diffraction (EBSD). Microstructures of both ancient and modern alloys were typified by silver-rich dendrites with a few pools of eutectic and occasional cuprite particles with an oxidised rim on the outer surface. EBSD showed the dendrites to have a complex internal structure, often involving extensive twinning. There was copious intragranular precipitation within the dendrites, in the form of very fine copper-rich rods which TEM, X-ray diffraction (XRD), SEM and STEM suggest to be of a metastable face-centred-cubic (FCC) phase with a cube–cube orientation relationship to the silver-rich matrix but a higher silver content than the copper-rich β in the eutectic. Samples from ancient objects displayed a wider range of microstructures including a fine scale interpenetration of the adjoining grains not seen in the modern material. Although this study found no unambiguous evidence that this resulted from microstructural change produced over archaeological time, the copper supersaturation remaining after intragranular precipitation suggests that such changes, previously proposed for wrought and annealed material, may indeed occur in ancient silver castings. - Highlights: • Similar twinned structures and oxidised surfaces seen in ancient and modern cast silver • General precipitation of fine Cu-rich rods apparently formed by discontinuous precipitation is characteristic of as-cast silver. • The fine rods are cube-cube related to the matrix in contrast with the eutectic. • The silver-rich phase remains supersaturated with copper. • Possibly age-related grain boundary features seen in ancient cast silver.

  14. Laser-initiated combustion studies of selected aluminum, copper, iron, and nickel alloys

    NASA Technical Reports Server (NTRS)

    Bransford, J. W.; Clark, A. F.

    1981-01-01

    The results of combustion studies at atmospheric pressure on ten metal alloys are presented. The alloys studied were aluminum alloys 1100, 2219, 6061, and tensile-50; 304, 347 and 21-6-9 stainless steel; inconel 600; beryllium copper and a bronze. It was found that once ignition was achieved all alloys would generally burn to completion. The overall combustion process appears to obey a first order rate process. Preliminary conclusions are presented along with recommendations for future work.

  15. Membrane Lipid Peroxidation in Copper Alloy-Mediated Contact Killing of Escherichia coli

    PubMed Central

    Hong, Robert; Kang, Tae Y.; Michels, Corinne A.

    2012-01-01

    Copper alloy surfaces are passive antimicrobial sanitizing agents that kill bacteria, fungi, and some viruses. Studies of the mechanism of contact killing in Escherichia coli implicate the membrane as the target, yet the specific component and underlying biochemistry remain unknown. This study explores the hypothesis that nonenzymatic peroxidation of membrane phospholipids is responsible for copper alloy-mediated surface killing. Lipid peroxidation was monitored with the thiobarbituric acid-reactive substances (TBARS) assay. Survival, TBARS levels, and DNA degradation were followed in cells exposed to copper alloy surfaces containing 60 to 99.90% copper or in medium containing CuSO4. In all cases, TBARS levels increased with copper exposure levels. Cells exposed to the highest copper content alloys, C11000 and C24000, exhibited novel characteristics. TBARS increased immediately at a very rapid rate but peaked at about 30 min. This peak was associated with the period of most rapid killing, loss in membrane integrity, and DNA degradation. DNA degradation is not the primary cause of copper-mediated surface killing. Cells exposed to the 60% copper alloy for 60 min had fully intact genomic DNA but no viable cells. In a fabR mutant strain with increased levels of unsaturated fatty acids, sensitivity to copper alloy surface-mediated killing increased, TBARS levels peaked earlier, and genomic DNA degradation occurred sooner than in the isogenic parental strain. Taken together, these results suggest that copper alloy surface-mediated killing of E. coli is triggered by nonenzymatic oxidative damage of membrane phospholipids that ultimately results in the loss of membrane integrity and cell death. PMID:22247141

  16. Corrosion of copper, nickel, and gold dental casting alloys: an in vitro and in vivo study.

    PubMed

    Johansson, B I; Lucas, L C; Lemons, J E

    1989-12-01

    The corrosion behavior of commercially available copper, nickel, and gold alloys for dental castings was investigated. The alloys investigated included: three copper alloys (76-87Cu, 6-11A1, 0-12Zn, 1-5Ni, 0-4Fe, 0.5-1.2Mn), two nickel alloys (68-78Ni, 12-16Cr, 4-14Mo, 0-1.7Be), and one gold alloy (77Au, 14Ag, 8Cu, 1Pd). Anodic and cathodic polarization curves, long-term immersion tests in saline and artificial saliva solutions, and dog crown studies were conducted to evaluate both the in vitro and in vivo corrosion characteristics of the alloys. All evaluations conducted demonstrated that the copper alloys were highly susceptible to corrosion attack. High corrosion currents were observed in the in vitro tests, and SEM of the alloys specimens showed significantly altered surfaces. The anodic polarization curves predicted that the beryllium-containing nickel alloy should be susceptible to localized corrosion and SEM revealed an etched surface with corrosion of certain microstructural features. No significant corrosion was predicted or observed for the non-beryllium nickel alloy and the gold alloy. The in vitro corrosion evaluations predicted the in vivo corrosion behavior for the alloys. Since the three copper alloys and the beryllium-containing nickel alloy demonstrated significant corrosion under the tested conditions, the use of these alloys for restorative procedures is questionable due to the release of significant levels of selected ions to the oral cavity.

  17. Reaction layer formation at the graphite/copper-chromium alloy interface

    NASA Technical Reports Server (NTRS)

    Devincent, Sandra M.; Michal, Gary M.

    1993-01-01

    Sessile drop tests were used to obtain information about copper chromium alloys that suitably wet graphite. Characterization of graphite/copper-chromium alloy interfaces subjected to elevated temperatures were conducted using scanning electron micrography, energy dispersive spectroscopy, Auger electron spectroscopy, and X-ray diffraction analyses. These analyses indicate that during sessile drop tests conducted at 1130 C for one hour, copper alloys containing greater than 0.98 percent chromium form continuous reaction layers of approximately 10 micron thickness. The reaction layers adhere to the graphite surface. The copper wets the reaction layer to form a contact angle of 60 degrees or less. X-ray diffraction results indicate that the reaction layer is chromium carbide. The kinetics of reaction layer formation were modelled in terms of bulk diffusion mechanisms. Reaction layer thickness is controlled initially by the diffusion of Cr out of Cu alloy and later by the diffusion of C through chromium carbide.

  18. Reaction layer formation at the graphite/copper-chromium alloy interface

    NASA Technical Reports Server (NTRS)

    Devincent, Sandra M.; Michal, Gary M.

    1992-01-01

    Sessile drop tests were used to obtain information about copper chromium alloys that suitably wet graphite. Characterization of graphite/copper-chromium alloy interfaces subjected to elevated temperatures were conducted using scanning electron micrography, energy dispersive spectroscopy, auger electron spectroscopy, and x ray diffraction analyses. These analyses indicate that during sessile drop tests conducted at 1130 C for one hour, copper alloys containing greater than 0.98 percent chromium form continuous reaction layers of approximately 10 micron thickness. The reaction layers adhere to the graphite surface. The copper wets the reaction layer to form a contact angle of 60 degrees or less. X ray diffraction results indicate that the reaction layer is chromium carbide. The kinetics of reaction layer formation were modelled in terms of bulk diffusion mechanisms. Reaction layer thickness is controlled initially by the diffusion of Cr out of Cu alloy and later by the diffusion of C through chromium carbide.

  19. Fracture toughness of copper-base alloys for ITER applications: A preliminary report

    SciTech Connect

    Alexander, D.J.; Zinkle, S.J.; Rowcliffe, A.F.

    1997-04-01

    Oxide-dispersion strengthened copper alloys and a precipitation-hardened copper-nickel-beryllium alloy showed a significant reduction in toughness at elevated temperature (250{degrees}C). This decrease in toughness was much larger than would be expected from the relatively modest changes in the tensile properties over the same temperature range. However, a copper-chromium-zirconium alloy strengthened by precipitation showed only a small decrease in toughness at the higher temperatures. The embrittled alloys showed a transition in fracture mode, from transgranular microvoid coalescence at room temperature to intergranular with localized ductility at high temperatures. The Cu-Cr-Zr alloy maintained the ductile microvoid coalescence failure mode at all test temperatures.

  20. Evolution of Microstructures During Austempering of Ductile Irons Alloyed with Manganese and Copper

    NASA Astrophysics Data System (ADS)

    Dasgupta, Ranjan Kumar; Mondal, Dipak Kumar; Chakrabarti, Ajit Kumar

    2013-03-01

    The influences of relatively high manganese (0.45 through 1.0 wt pct) and copper (0.56 through 1.13 wt pct) contents on microstructure development and phase transformation in three austempered ductile irons have been studied. The experimental ductile irons alloyed with copper and manganese are found to be practically free from intercellular manganese segregation. This suggests that the positive segregation of manganese is largely neutralized by the negative segregation of copper when these alloying elements are added in appropriate proportions. The drop in unreacted austenite volume (UAV) with increasing austempering temperature and time is quite significant in irons alloyed with copper and manganese. The ausferrite morphology also undergoes a transition from lenticular to feathery appearance of increasing coarseness with the increasing austempering temperature and time. SEM micrographs of the austempered samples from the base alloy containing manganese only, as well as copper plus manganese-alloyed irons, clearly reveal the presence of some martensite along with retained austenite and ferrite. X-ray diffraction analysis also confirms the presence of these phases. SEM examination further reveals the presence of twinned martensite in the copper plus manganese-alloyed samples. The possibility of strain-induced transformation of austenite to martensite during austempering heat treatment is suggested.

  1. Structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous

    SciTech Connect

    Romanov, S.M.

    1995-11-01

    The process of structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous was investigated. The microstructure of the materials, and distribution of alloying elements in the iron grains, were studied by the methods of electron and scanning electron microscopy. The effect of dispersion of the ferrochromium powder on its solubility in iron was examined.

  2. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    DOEpatents

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  3. Development of lead-free copper alloy-graphite castings. Technical report, January 1994--December 1994

    SciTech Connect

    Rohatgi, P.K.

    1995-07-01

    Water model experiments were conducted to develop a two-stage stirring method for obtaining higher yields and a more uniform distribution of graphite particles in copper alloys. This was followed by several melts for synthesis of copper-graphite alloys in which Ti was used as a wetting agent to improve the wettability of graphite in the copper melt. In the first stage, a vortex method was employed to facilitate the addition of graphite particles into the copper melt. In the second stage, a specially designed stirrer was used for uniform particle distribution while avoiding the formation of vortex in the melt. The two-stage stirring was found to considerably improve the recovery of graphite, over those obtained with the prior practice of single-stage stirring and resulting in a more uniform particle distribution. In addition, graphite recoveries increased with increasing Ti content in the range investigated. Floatation, fluidity, and directional solidification experiments were also conducted on copper-graphite alloys synthesized in this study. Fluidity tests showed that the spiral fluidity length of the yellow brass alloy increased with temperature and decreased with graphite. The fluidity of copper-graphite alloys investigated to-date remained adequate to make a variety of castings. The observations of casting microstructure under directional solidification and floatation showed that in certain castings the graphite particles remained agglomerated, and they readily floated to the upper part of the castings where they reduced the size of gains. However, even in the agglomerated form, the graphite particles improved the machinability of copper alloys in a manner similar to lead. The results of the first year work provide an improved method of synthesis of lead free copper graphite alloys with improved machinability and adequate fluidity.

  4. Development of lead-free copper alloy-graphite casting. Annual report, January--December 1994

    SciTech Connect

    Rohatgi, P.K.

    1996-02-01

    Water model experiments were conducted to develop a two-stage stirring method for obtaining higher yields and a more uniform distribution of particles in copper alloys. This was followed by several melts for synthesis of copper-graphite alloys in which T1 was used as a wetting agent to improve the wettability of graphite in the copper melt. In the first stage, a vortex method was employed to facilitate the suction of graphite particles into the copper melt. In the second stage, the specially designed stirrer was used to avoid the formation of vortex in melt. The two stage stirring was found to considerably improve the recovery of graphite, over those obtained with the prior practice of single stage stirring. In addition, graphite recoveries increased with increasing Ti content. Flotation, fluidity, and directional solidification experiments were also conducted on copper-graphite alloys synthesized in this study. Tests showed that the spiral fluidity length of the yellow brass alloy increased with temperature and decreased with graphite. The fluidity of copper-graphite alloys investigated to date remained adequate to make a variety of castings. The observations of microstructure of directional solidification and flotation showed that in certain castings the graphite particles were agglomerated and they float to the upper part of the castings where they reduced the size of grains. However, in the agglomerated form, the graphite particles improved the machinability of copper alloys in a manner similar to lead. The result of the first years work provide an improved method of synthesis of lead free copper graphite alloys with improved machinability and adequate fluidity. Future work will continue to further improve the distribution of graphite particles in casting while retaining adequate fluidity and improved machinability. Techniques like centrifugal casting will be developed to concentrate graphite in regions where it is required for machinability in bearings.

  5. A New Modelling of Blanking for Thin Sheet in Copper Alloys with Dynamic Recrystallization

    SciTech Connect

    Touache, A.; Thibaud, S.; Chambert, J.; Picart, P.

    2007-05-17

    Precision blanking process is widely used by electronic and micromechanical industries to produce small and thin components in large quantities. To take account of the influence of strain rate and temperature on precision blanking of thin sheet in copper alloys, we have proposed a thermo-elasto-visco-plastic modelling. In addition, dynamic recrystallization takes place in Cual copper alloy during the blanking process of thin sheet. A new modelling of dynamic recrystallization based on the thermodynamics of irreversible processes is presented. Blanking simulations of Cual copper sheet are carried out in order to analyze the softening effect induced by dynamic recrystallization.

  6. Fracture testing and performance of beryllium copper alloy C17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.

    1994-05-01

    When a literature search and discussion with manufacturers revealed that there was virtually no existing data related to the fracture properties and behavior of copper beryllium alloy C17510, a series of test programs was undertaken to ascertain this information for several variations in material processing and chemistry. These variations in C17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C17510 alloys included both J-integral and plane strain fracture toughness testing and fatigue crack growth rate tests, as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature. In order to confirm the test results, duplicate and independent test programs were awarded to separate facilities with appropriate test experience, whenever possible. The primary goal of the test program, to determine and bound the fracture toughness and Paris constants for C17510,was accomplished. In addition, a wealth of information was accumulated pertaining to crack growth characteristics, effects of directionality and potential testing pitfalls. The paper discusses the test program and its findings in detail.

  7. Biaxially textured copper and copper iron alloy substrates for use in YBa2Cu3O7-x coated conductors

    NASA Astrophysics Data System (ADS)

    Varanasi, Chakrapani V.; Barnes, Paul N.; Yust, Nicholas A.

    2006-01-01

    Copper and Cu-Fe (Fe ~2.35 wt%) alloy substrates were thermo-mechanically processed and the biaxial texture development, magnetic properties, yield strength, and electrical resistivity were studied and compared to determine their suitability as substrates for high-temperature superconducting coated conductor applications. Average full width half maximum (FWHM) of 5.5° in Phi scans (in-plane alignment), and 6.6° in omega scans (out-of-plane alignment) was obtained in copper samples. Cu-Fe samples showed 5.9° FWHM in Phi scans and 5.9° in omega scans. Even with the presence of 2.35% Fe in the Cu-alloy, the saturation magnetization (Msat) value was found to be 4.27 emu g-1 at 5 K, which is less than in Ni samples by an order of magnitude and comparable to that of Ni-9 at.% W substrates. The yield strength of the annealed Cu-Fe alloy substrate was found to be at least two times higher than that of similarly annealed copper substrates. The electrical resistivity of Cu-Fe alloy was found to be an order of magnitude higher than that of pure copper at 77 K.

  8. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    NASA Astrophysics Data System (ADS)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  9. Strength of copper alloys in high temperature environment

    NASA Astrophysics Data System (ADS)

    Nomura, Y.; Suzuki, R.; Saito, M.

    2002-12-01

    The first wall of ITER is expected to be hot isostatic pressing (HIP) bonded structure of copper-alloy/SS316. Firstly, fracture toughness and crack propagation tests were performed on DS-Cu and DS-Cu/SS316 HIP joints at ambient temperature and 573 K T. Yamada, M. Uno, M. Saito, Fall Meeting of the Atomic Energy Society of Japan, vol. I, 1998, p. 187 (in Japanese). JIC values of DS-Cu and DS-Cu/SS316 decreased significantly at 573 K. In crack propagation test, DS-Cu lost its ductility at 573 K. Secondly, we performed fracture toughness tests on CuCrZr and CuCrZr/CuCrZr, CuCrZr/SS316 HIP joints at ambient and 573 K. CuCrZr base metal had higher JIC values than DS-Cu. Concerning CuCrZr/CuCrZr and CuCrZr/SS316 HIP joint, its JIC value decreased to less than that of CuCrZr base metal.

  10. Effect of alloying elements on the corrosion behaviour of copper-nickel alloys in a marine environment

    NASA Astrophysics Data System (ADS)

    Taher, Abulmaali M. Y.

    Copper-nickel alloys have been used in many applications in marine environments, because of excellent corrosion and biofouling resistance. In this study, the effect of alloying elements (including iron, aluminum, chromium, cobalt, titanium, molybdenum, indium, and vanadium) on the corrosion behaviour of 90 w% copper-10 w% nickel alloys in sea water are investigated. Experiments were performed at 298 K on a commercial copper-nickel alloy C70600 to serve as a reference point for the synthetic alloys. New copper-nickel alloys were prepared in an induction furnace, in an argon/7% vol. hydrogen atmosphere in cylindrical boron nitride crucibles. They were then homogenized at 950°C for 10 hours in the same protective atmosphere. The electrochemical behaviour was investigated by linear sweep voltammetry (LSV), cyclic polarization (CP), cyclic voltammetry (CV), Tafel extrapolation (TE) and electrochemical impedance spectroscopy (EIS). The corrosion product that formed on the surface was characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), electron probe microanalysis (EPMA), and wavelength dispersive spectroscopy (WDS). The electrochemical behaviour of commercial alloy C70600 depends on the amount of sulphate in the solution. Increasing the amount of sulphate to more than 400 ppm in the electrolyte limits the ability of the passive film to protect the alloy. The behaviour of the commercial alloy in sea water was similar to that in a 2260 ppm sulphate artificial saline solution but was not exactly the same. The passive film formed on the surface was uniform in thickness and consisted of more than one layer. The passive film consisted mainly of chlorides in solutions with no sulphate. The presence of sulphate in the corrosive solutions produces a passive layer containing mainly chlorides with some sulphides (FeS, NiS, and CuS). The electrochemical behaviour of the synthetic Cu-Ni-Fe alloys

  11. Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

    NASA Astrophysics Data System (ADS)

    Zhang, Xiangyu; Huang, Xiaobo; Jiang, Li; Ma, Yong; Fan, Ailan; Tang, Bin

    2011-12-01

    Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 μm. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 μm obtained at the gas pressure of 45 Pa is expected

  12. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  13. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

    SciTech Connect

    Rabah, Mahmoud A

    2004-07-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  14. Oxidation Behavior of Copper Alloy Candidates for Rocket Engine Applications (Technical Poster)

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. J.; Humphrey, Donald H.; Barrett, Charles A.; Greenbauer-Seng, Leslie (Technical Monitor); Gray, Hugh R. (Technical Monitor)

    2002-01-01

    A rocket engine's combustion chamber is lined with material that is highly conductive to heat in order to dissipate the huge thermal load (evident in a white-hot exhaust plume). Because of its thermal conductivity copper is the best choice of liner material. However, the mechanical properties of pure copper are inadequate to withstand the high stresses, hence, copper alloys are needed in this application. But copper and its alloys are prone to oxidation and related damage, especially "blanching" (an oxidation-reduction mode of degradation). The space shuttle main engine combustion chamber is lined with a Cu-Ag-Zr alloy, "NARloy-Z", which exhibits blanching. A superior liner is being sought for the next generation of RLVs (Reusable Launch Vehicles) It should have improved mechanical properties and higher resistance to oxidation and blanching, but without substantial penalty in thermal conductivity. GRCop84, a Cu-8Cr-4Nb alloy (Cr2Nb in Cu matrix), developed by NASA Glenn Research Center (GRC) and Case Western Reserve University, is a prime contender for RLV liner material. In this study, the oxidation resistance of GRCop-84 and other related/candidate copper alloys are investigated and compared

  15. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics. PMID:14761750

  16. Removal of brownish-black tarnish on silver-copper alloy objects with sodium glycinate

    NASA Astrophysics Data System (ADS)

    de Figueiredo, João Cura D.'Ars; Asevedo, Samara Santos; Barbosa, João Henrique Ribeiro

    2014-10-01

    This article has the principal aim of presenting a new method of chemical cleaning of tarnished silver-copper alloy objects. The chemical cleaning must be harmless to the health, selective to tarnish removal, and easy to use. Sodium glycinate was selected for the study. The reactions of sodium glycinate with tarnish and the silver-copper alloy were evaluated. Products of the reaction, the lixiviated material, and the esthetics of silver-copper alloy coins (used as prototypes) were studied to evaluate if the proposed method can be applied to the cleaning of silver objects. Silver-copper alloys can be deteriorated through a uniform and superficial corrosion process that produces brownish-black tarnish. This tarnish alters the esthetic of the object. The cleaning of artistic and archeological objects requires more caution than regular cleaning, and it must take into account the procedures for the conservation and restoration of cultural heritage. There are different methods for cleaning silver-copper alloy objects, chemical cleaning is one of them. We studied two chemical cleaning methods that use sodium glycinate and sodium acetylglycinate solutions. Silver-copper alloy coins were artificially corroded in a basic thiourea solution and immersed in solutions of sodium glycinate and sodium acetylglycinate. After immersion, optical microscopy and scanning electron microscopy of the surfaces were studied. The sodium glycinate solution was shown to be very efficient in removing the brownish-black tarnish. Absorption spectroscopy measured the percentage of silver and copper lixiviated in immersion baths, and very small quantities of these metals were detected. Infrared absorption spectroscopy and X-ray fluorescence characterized the obtained products. The greater efficiency of the sodium glycinate solution compared to the sodium acetylglycinate solution was explained by chelation and Hard-Soft Acid-Base Theory with the aid of quantum chemical calculations.

  17. Advanced intermediate temperature sodium copper chloride battery

    NASA Astrophysics Data System (ADS)

    Yang, Li-Ping; Liu, Xiao-Min; Zhang, Yi-Wei; Yang, Hui; Shen, Xiao-Dong

    2014-12-01

    Sodium metal chloride batteries, also called as ZEBRA batteries, possess many merits such as low cost, high energy density and high safety, but their high operation temperature (270-350 °C) may cause several issues and limit their applications. Therefore, decreasing the operation temperature is of great importance in order to broaden their usage. Using a room temperature ionic liquid (RTIL) catholyte composed of sodium chloride buffered 1-ethyl-3-methylimidazolium chloride-aluminum chloride and a dense β″-aluminates solid electrolyte film with 500 micron thickness, we report an intermediate temperature sodium copper chloride battery which can be operated at only 150 °C, therefore alleviating the corrosion issues, improving the material compatibilities and reducing the operating complexities associated with the conventional ZEBRA batteries. The RTIL presents a high ionic conductivity (0.247 S cm-1) at 150 °C and a wide electrochemical window (-2.6 to 2.18 vs. Al3+/Al). With the discharge plateau at 2.64 V toward sodium and the specific capacity of 285 mAh g-1, this intermediate temperature battery exhibits an energy density (750 mWh g-1) comparable to the conventional ZEBRA batteries (728-785 mWh g-1) and superior to commercialized Li-ion batteries (550-680 mWh g-1), making it very attractive for renewable energy integration and other grid related applications.

  18. Experimental Investigations on Pulsed Nd:YAG Laser Welding of C17300 Copper-Beryllium and 49Ni-Fe Soft Magnetic Alloys

    SciTech Connect

    Mousavi, S. A. A. Akbari; Ebrahimzadeh, H.

    2011-01-17

    Copper-beryllium and soft magnetic alloys must be joined in electrical and electro-mechanical applications. There is a high difference in melting temperatures of these alloys which cause to make the joining process very difficult. In addition, copper-beryllium alloys are of age hardenable alloys and precipitations can brittle the weld. 49Ni-Fe alloy is very hot crack sensitive. Moreover, these alloys have different heat transfer coefficients and reflection of laser beam in laser welding process. Therefore, the control of welding parameters on the formation of adequate weld puddle composition is very difficult. Laser welding is an advanced technique for joining of dissimilar materials since it can precisely control and adjust the welding parameters. In this study, a 100W Nd:YAG pulsed laser machine was used for joining 49Ni-Fe soft magnetic to C17300 copper-beryllium alloys. Welding of samples was carried out autogenously by changing the pulse duration, diameter of beam, welding speed, voltage and frequency. The spacing between samples was set to almost zero. The ample were butt welded. It was required to apply high voltage in this study due to high reflection coefficient of copper alloys. Metallography, SEM analysis, XRD and microhardness measurement was used for survey of results. The results show that the weld strength depends upon the chemical composition of the joints. To change the wells composition and heat input of the welds, it was attempted to deviate the laser focus away from the weld centerline. The best strength was achieved by deviation of the laser beam away about 0.1mm from the weld centerline. The result shows no intermetallic compounds if the laser beam is deviated away from the joint.

  19. A new antibacterial titanium-copper sintered alloy: preparation and antibacterial property.

    PubMed

    Zhang, Erlin; Li, Fangbing; Wang, Hongying; Liu, Jie; Wang, Chunmin; Li, Muqin; Yang, Ke

    2013-10-01

    Copper element was added in pure titanium by a powder metallurgy to produce a new antibacterial titanium-copper alloy (Ti-Cu alloy). This paper reported the very early stage results, emphasizing on the preparation, mechanical property and antibacterial activity. The phase constitution was analyzed by XRD and the microstructure was observed under SEM equipped with EDS. The hardness, the compressive strength and the corrosion resistance of Ti-Cu alloy were tested in comparison with cp-Ti. The antibacterial property of the Ti-Cu alloy was assessed by two methods: agar diffusion assay and plate-count method, in which Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) were used. XRD and SEM results showed that Ti2Cu phase and Cu-rich phase were synthesized in the Ti-Cu sintered alloy, which significantly increases the hardness and the compressive strength compared with cp-Ti and slightly improves the corrosion resistance. No antibacterial activity was detected by the agar diffusion assay on the Ti-Cu alloy, but the plate-count results indicated that the Ti-Cu alloy exhibited strong antibacterial property against both bacteria even after three polishing treatments, which demonstrates strongly that the whole alloy is of antibacterial activity. The antibacterial mechanism was thought to be in associated with the Cu ion released from the Ti-Cu alloy.

  20. Stability and structure of nanowires grown from silver, copper and their alloys by laser ablation into superfluid helium.

    PubMed

    Gordon, Eugene; Karabulin, Alexander; Matyushenko, Vladimir; Sizov, Vyacheslav; Khodos, Igor

    2014-12-14

    Nanowires with 5 nm diameter made of silver, copper, and their alloys were grown in superfluid helium. The silver nanowires being heated to 300 K disintegrated into individual clusters. In contrast, copper nanowires were stable at room temperature, and nanowires made of alloys were also stable despite their low melting temperature.

  1. Tensile and toughness assessment of the procured advanced alloys

    SciTech Connect

    Tan, Lizhen; Sokolov, Mikhail A.; Hoelzer, David T.; Busby, Jeremy T.

    2015-09-11

    Life extension of the existing nuclear reactors imposes irradiation of high fluences to structural materials, resulting in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs. The Electric Power Research Institute (EPRI) teamed up with Department of Energy (DOE) to initiate the Advanced Radiation Resistant Materials (ARRM) program, aiming to develop and test degradation resistant alloys from current commercial alloy specifications by 2021 to a new advanced alloy with superior degradation resistance by 2024 in light water reactor (LWR)-relevant environments

  2. Acoustic emission characteristics of copper alloys under low-cycle fatigue conditions

    NASA Technical Reports Server (NTRS)

    Krampfner, Y.; Kawamoto, A.; Ono, K.; Green, A.

    1975-01-01

    The acoustic emission (AE) characteristics of pure copper, zirconium-copper, and several copper alloys were determined to develop nondestructive evaluation schemes of thrust chambers through AE techniques. The AE counts rms voltages, frequency spectrum, and amplitude distribution analysis evaluated AE behavior under fatigue loading conditions. The results were interpreted with the evaluation of wave forms, crack propagation characteristics, as well as scanning electron fractographs of fatigue-tested samples. AE signals at the beginning of a fatigue test were produced by a sample of annealed alloys. A sample of zirconium-containing alloys annealed repeatedly after each fatigue loading cycle showed numerous surface cracks during the subsequent fatigue cycle, emitting strong-burst AE signals. Amplitude distribution analysis exhibits responses that are characteristic of certain types of AE signals.

  3. Determination of the gaseous hydrogen ductile-brittle transition in copper-nickel alloys

    NASA Technical Reports Server (NTRS)

    Parr, R. A.; Johnston, M. H.; Davis, J. H.; Oh, T. K.

    1985-01-01

    A series of copper-nickel alloys were fabricated, notched tensile specimens machined for each alloy, and the specimens tested in 34.5 MPa hydrogen and in air. A notched tensile ratio was determined for each alloy and the hydrogen environment embrittlement (HEE) determined for the alloys of 47.7 weight percent nickel to 73.5 weight percent nickel. Stacking fault probability and stacking fault energies were determined for each alloy using the x ray diffraction line shift and line profiles technique. Hydrogen environment embrittlement was determined to be influenced by stacking fault energies; however, the correlation is believed to be indirect and only partially responsible for the HEE behavior of these alloys.

  4. Corrosion of iron, aluminum and copper-base alloys in glycols under simulated solar collector conditions

    SciTech Connect

    Beavers, J.A.; Diegle, R.B.

    1981-10-01

    The corrosion behavior of iron, aluminum and copperbase alloys was studied in uninhibited glycol solutions under conditions that simulate those found in non-concentrating solar collectors. It was found that only Type 444 stainless steel exhibited adequate corrosion resistance; there was no evidence of pitting, crevice corrosion, or galvanic attack, and general corrosion rates were low. The general corrosion rate of CDA 122 copper was high (greater than 200 ..mu..m/y) under some test conditions, but copper was resistant to pitting and crevice attack. General corrosion rates of the aluminum alloys (1100, 3003 and 6061) were low, but these alloys were susceptible to pitting and crevice attack. The propensity for pitting was greatest in the presence of chlorides but it also was severe in the absence of chlorides following long exposures. The onset of pitting of the aluminum alloys in chloride-free solutions was attributed to degradation of the glycols.

  5. Vacuum Plasma Spray Forming of Copper Alloy Liners for Regeneratively Cooled Liquid Rocket Combustion Chambers

    NASA Technical Reports Server (NTRS)

    Zimmerman, Frank

    2003-01-01

    Vacuum plasma spray (VPS) has been demonstrated as a method to form combustion chambers from copper alloys NARloy-Z and GRCop-84. Vacuum plasma spray forming is of particular interest in the forming of CuCrNb alloys such as GRCop-84, developed by NASA s Glenn Research Center, because the alloy cannot be formed using conventional casting and forging methods. This limitation is related to the levels of chromium and niobium in the alloy, which exceed the solubility limit in copper. Until recently, the only forming process that maintained the required microstructure of CrNb intermetallics was powder metallurgy formation of a billet from powder stock, followed by extrusion. This severely limits its usefulness in structural applications, particularly the complex shapes required for combustion chamber liners. This paper discusses the techniques used to form combustion chambers from CuCrNb and NARloy-Z, which will be used in regeneratively cooled liquid rocket combustion chambers.

  6. Combined elemental and microstructural analysis of genuine and fake copper-alloy coins

    SciTech Connect

    Bartoli, L; Agresti, J; Mascalchi, M; Mencaglia, A; Cacciari, I; Siano, Salvatore

    2011-07-31

    Innovative noninvasive material analysis techniques are applied to determine archaeometallurgical characteristics of copper-alloy coins from Florence's National Museum of Archaeology. Three supposedly authentic Roman coins and three hypothetically fraudolent imitations are thoroughly investigated using laser-induced plasma spectroscopy and time of flight neutron diffraction along with 3D videomicroscopy and electron microscopy. Material analyses are aimed at collecting data allowing for objective discrimination between genuine Roman productions and late fakes. The results show the mentioned techniques provide quantitative compositional and textural data, which are strictly related to the manufacturing processes and aging of copper alloys. (laser applications)

  7. Properties of experimental copper-aluminium-nickel alloys for dental post-and-core applications

    PubMed Central

    Rittapai, Apiwat; Kajornchaiyakul, Julathep; Harniratisai, Choltacha

    2014-01-01

    PURPOSE This study aimed to develop a copper-aluminium-nickel alloy which has properties comparable to that of dental alloys used for dental post and core applications with the reasonable cost. MATERIALS AND METHODS Sixteen groups of experimental copper alloys with variants of 3, 6, 9, 12 wt% Al and 0, 2, 4, 6 wt% Ni were prepared and casted. Their properties were tested and evaluated. The data of thermal, physical, and mechanical properties were analyzed using the two-way ANOVA and Tukey's test (α=0.05). The alloy toxicity was evaluated according to the ISO standard. RESULTS The solidus and liquidus points of experimental alloys ranged from 1023℃ to 1113℃ and increased as the nickel content increased. The highest ultimate tensile strength (595.9 ± 14.2 MPa) was shown in the Cu-12Al-4Ni alloy. The tensile strength was increased as the both elements increased. Alloys with 3-6 wt% Al exhibited a small amount of 0.2% proof strength. Accordingly, the Cu-9Al-2Ni and Cu-9Al-4Ni alloys not only demonstrated an appropriate modulus of elasticity (113.9 ± 8.0 and 122.8 ± 11.3 GPa, respectively), but also had a value of 0.2% proof strength (190.8 ± 4.8 and 198.2 ± 3.4 MPa, respectively), which complied with the ISO standard requirement (>180 MPa). Alloys with the highest contents of nickel (6 wt% Ni) revealed a widespread decolourisation zone (5.0-5.9 mm), which correspondingly produced the largest cell response, equating positive control. CONCLUSION The copper alloys fused with 9 wt% Al and 2-4 wt% Ni can be considered for a potential use as dental post and core applications. PMID:25006386

  8. Directional solidification of lead-copper immiscible alloys in a cyclic gravity environment

    NASA Technical Reports Server (NTRS)

    Shah, S.; Grugel, R. N.; Lichter, B. D.

    1988-01-01

    Hypermonotectic copper-lead alloys were directionally solidified at unit gravity on earth and also in the cyclic gravitational environment attainable during flight of NASA's KC-135 aircraft. In both cases macrosegregation developed that consisted of an initial lead-rich phase above which an aligned composite structure of apparent monotectic composition grew. Differences within these regions are examined, and the suitability of the KC-135 environment for directional solidification of monotectic alloys is discussed.

  9. Directional solidification of lead-copper immiscible alloys in a cyclic gravity environment

    NASA Astrophysics Data System (ADS)

    Shah, S.; Grugel, R. N.; Lichter, B. D.

    1988-11-01

    Hypermonotectic copper-lead alloys were directionally solidified at unit gravity on earth and also in the cyclic gravitational environment attainable during flight of NASA's KC-135 aircraft. In both cases macrosegregation developed that consisted of an initial lead-rich phase above which an aligned composite structure of apparent monotectic composition grew. Differences within these regions are examined, and the suitability of the KC-135 environment for directional solidification of monotectic alloys is discussed.

  10. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    NASA Astrophysics Data System (ADS)

    Shen, Junjun; Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; dos Santos, Jorge F.

    2014-05-01

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl2 eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  11. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    SciTech Connect

    Shen, Junjun Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; Santos, Jorge F. dos

    2014-05-12

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl{sub 2} eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  12. The effect of neutron spectrum on the mechanical and physical properties of pure copper and copper alloys

    SciTech Connect

    Fabritsiev, S.A.; Pokrovsky, A.S.; Sandakov, V.A.; Zinkle, S.J.; Rowcliffe, A.F.; Edwards, D.J.; Garner, F.A.; Singh, B.N.; Barabash, V.R.

    1996-04-01

    The electrical resistivity and tensile properties of copper and oxide dispersion strengthened (DS) copper alloys have been measured before and after fission neutron irradiation to damage levels of 0.5 to 5 displacements per atom (dps) at {approximately}100 to 400{degrees}C. Some of the specimens were irradiated inside a 1.5 mm Cd shroud in order to reduce the thermal neutron flux. The electrical resistivity data could be separated into two components, a solid transmutation component {Delta}{rho}{sub tr} which was proportional to thermal neutron fluence and a radiation defect component {Delta}{rho}{sub rd} which was independent of the displacement dose. The saturation value for {Delta}{rho}{sub rd} was {approximately}1.2 nanohm-meters for pure copper and {approximately}1.6 nanohm-meters for the DS copper alloys irradiated at 100{degrees}C in positions with a fast-to-thermal neutron flux ratio of 5. Considerable radiation hardening was observed in all specimens at irradiation temperatures below 200{degrees}C. The yield strength was relatively insensitive to neutron spectrum in specimens strengthened by dispersoids or cold- working. 17 refs., 7 figs., 1 tab.

  13. Recent advances and developments in refractory alloys

    SciTech Connect

    Nieh, T.G.; Wadsworth, J.

    1993-11-01

    Refractory metal alloys based on Mo, W, Re, Ta, and Nb (Cb) find applications in a wide range of aerospace applications because of their high melting points and high-temperature strength. This paper, presents recent progress in understanding and applications of these alloys. Recent studies to improve the oxidation and mechanical behavior of refractory metal alloys, and particularly Nb alloys, are also discussed. Some Re structures, for extremely high temperature applications (> 2000C), made by CVD and P/M processes, are also illustrated. Interesting work on the development of new W alloys (W-HfC-X) and the characterization of some commercial refractory metals, e.g., K-doped W, TZM, and Nb-1%Zr, continues. Finally, recent developments in high temperature composites reinforced with refractory metal filaments, and refractory metal-based intermetallics, e.g., Nb{sub 3}Al, Nb{sub 2}Be{sub 17}, and MoSi{sub 2}, are briefly described.

  14. A New Modelling of Dynamic Recrystallization - Application to Blanking Process of Thin Sheet in Copper Alloy

    SciTech Connect

    Thibaud, Sebastien; Touache, Abdelhamid; Chambert, Jerome; Picart, Philippe

    2007-04-07

    Blanking process is widely used by electronic and micromechanical industries to produce small and thin components in large quantities. To take into consideration the influence of strain rate and temperature on precision blanking of thin sheet in copper alloy, a thermo-elasto-visco-plastic modelling has been developed. Furthermore the blanking of thin sheet in Cual copper presents dynamic recrystallization. A new modelling of dynamic recrystallization based on the thermodynamics of irreversible processes is proposed. Blanking simulations of Cual copper sheet are performed to analyze the softening effect induced by dynamic recrystallization.

  15. Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

    NASA Technical Reports Server (NTRS)

    Kazaroff, John M.; Repas, George A.

    1987-01-01

    The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

  16. Recent results for bonding S-65C grade Be to copper alloys

    SciTech Connect

    Dombrowski, D.W.

    1995-09-01

    Novel processes for bonding beryllium to copper alloys without the use of a silver bonding aid have been developed at Brush Wellman. Tensile strength results will be presented at room temperature and elevated temperatures. A comparison will be made between bond strengths derived from rectangular tensile specimens and reduced section tensile specimens. Failure modes of the specimens at various temperatures will be shown.

  17. The Effects of Test Temperature, Temper, and Alloyed Copper on the Hydrogen-Controlled Crack Growth Rate of an Al-Zn-Mg-(Cu) Alloy

    SciTech Connect

    G.A. Young, Jr.; J.R. Scully

    2000-09-17

    The hydrogen embrittlement controlled stage II crack growth rate of AA 7050 (6.09 wt.% Zn, 2.14 wt% Mg, 2.19 wt.% Cu) was investigated as a function of temper and alloyed copper level in a humid air environment at various temperatures. Three tempers representing the underaged, peak aged, and overaged conditions were tested in 90% relative humidity (RH) air at temperatures between 25 and 90 C. At all test temperatures, an increased degree of aging (from underaged to overaged) produced slower stage II crack growth rates. The stage II crack growth rate of each alloy and temper displayed Arrhenius-type temperature dependence with activation energies between 58 and 99 kJ/mol. For both the normal copper and low copper alloys, the fracture path was predominantly intergranular at all test temperatures (25-90 C) in each temper investigated. Comparison of the stage II crack growth rates for normal (2.19 wt.%) and low (0.06 wt.%) copper alloys in the peak aged and overaged tempers showed the beneficial effect of copper additions on stage II crack growth rate in humid air. In the 2.19 wt.% copper alloy, the significant decrease ({approx} 10 times at 25 C) in stage II crack growth rate upon overaging is attributed to an increase in the apparent activation energy for crack growth. IN the 0.06 wt.% copper alloy, overaging did not increase the activation energy for crack growth but did lower the pre-exponential factor, {nu}{sub 0}, resulting in a modest ({approx} 2.5 times at 25 C) decrease in crack growth rate. These results indicate that alloyed copper and thermal aging affect the kinetic factors that govern stage II crack growth rate. Overaged, copper bearing alloys are not intrinsically immune to hydrogen environment assisted cracking but are more resistant due to an increased apparent activation energy for stage II crack growth.

  18. Gold-Copper alloy "nano-dumplings" with tunable compositions and plasmonic properties

    NASA Astrophysics Data System (ADS)

    Verma, Manoj; Kedia, Abhitosh; Kumar, P. Senthil

    2016-05-01

    The unique yet tunable optical properties of plasmonic metal nanoparticles have made them attractive targets for a wide range of applications including nanophotonics, molecular sensing, catalysis etc. Such diverse applications that require precisely stable / reproducible plasmonic properties depend sensitively on the particle morphology ie. the shape, size and constituents. Herein, we systematically study the size / shape controlled synthesis of gold-copper "dumpling" shaped alloy nanoparticles by simultaneous reduction of gold and copper salts in the PVP-methanol solute-solvent system, by effectively utilizing the efficient but mild reduction as well as capping abilities of Poly (N-vinylpyrrolidone). Introduction of copper salts not only yielded the alloy nanoparticles, but also slowed down the growth process to maintain high mono-dispersity of the new shapes evolved. Copper and gold has different lattice constants (0.361 and 0.408 nm respectively) and hence doping/addition/replacement of copper atoms to gold FCC unit cell introduces strain into the lattice which is key parameter to the shape evolution in anisotropic nanoparticles. Synthesized alloy nanoparticles were characterized by UV-visible absorption spectroscopy, XRD and TEM imaging.

  19. Laser cladding of stainless steel with a copper-silver alloy to generate surfaces of high antimicrobial activity

    NASA Astrophysics Data System (ADS)

    Hans, Michael; Támara, Juan Carlos; Mathews, Salima; Bax, Benjamin; Hegetschweiler, Andreas; Kautenburger, Ralf; Solioz, Marc; Mücklich, Frank

    2014-11-01

    Copper and silver are used as antimicrobial agents in the healthcare sector in an effort to curb infections caused by bacteria resistant to multiple antibiotics. While the bactericidal potential of copper and silver alone are well documented, not much is known about the antimicrobial properties of copper-silver alloys. This study focuses on the antibacterial activity and material aspects of a copper-silver model alloy with 10 wt% Ag. The alloy was generated as a coating with controlled intermixing of copper and silver on stainless steel by a laser cladding process. The microstructure of the clad was found to be two-phased and in thermal equilibrium with minor Cu2O inclusions. Ion release and killing of Escherichia coli under wet conditions were assessed with the alloy, pure silver, pure copper and stainless steel. It was found that the copper-silver alloy, compared to the pure elements, exhibited enhanced killing of E. coli, which correlated with an up to 28-fold increased release of copper ions. The results show that laser cladding with copper and silver allows the generation of surfaces with enhanced antimicrobial properties. The process is particularly attractive since it can be applied to existing surfaces.

  20. A promising structure for fabricating high strength and high electrical conductivity copper alloys

    PubMed Central

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  1. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    PubMed

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-02-09

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application.

  2. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    PubMed

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  3. GRCop-84: A High-Temperature Copper Alloy for High-Heat-Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) is a new high-temperature copper-based alloy. It possesses excellent high-temperature strength, creep resistance and low-cycle fatigue up to 700 C (1292 F) along with low thermal expansion and good conductivity. GRCop-84 can be processed and joined by a variety of methods such as extrusion, rolling, bending, stamping, brazing, friction stir welding, and electron beam welding. Considerable mechanical property data has been generated for as-produced material and following simulated braze cycles. The data shows that the alloy is extremely stable during thermal exposures. This paper reviews the major GRCop-84 mechanical and thermophysical properties and compares them to literature values for a variety of other high-temperature copper-based alloys.

  4. Method of preparing copper-dendritic composite alloys for mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Gibson, E.D.; Schmidt, F.A.; Spitzig, W.A.

    1988-09-13

    Copper-dendritic composite alloys are prepared for mechanical reduction to increase tensile strength by dispersing molten droplets of the composite alloy into an inert gas; solidifying the droplets in the form of minute spheres or platelets; and compacting a mass of the spheres or platelets into an integrated body. The spheres preferably have diameters of from 50 to 2,000 [mu]m, and the platelets thicknesses of 100 to 2,000 [mu]m. The resulting spheres or platelets will contain ultra-fine dendrites which produce higher strengths on mechanical reduction of the bodies formed therefrom, or comparable strengths at lower reduction values. The method is applicable to alloys of copper with vanadium, niobium, tantalum, chromium, molybdenum, tungsten, iron and cobalt. 3 figs.

  5. Method of preparing copper-dendritic composite alloys for mechanical reduction

    DOEpatents

    Verhoeven, John D.; Gibson, Edwin D.; Schmidt, Frederick A.; Spitzig, William A.

    1988-01-01

    Copper-dendritic composite alloys are prepared for mechanical reduction to increase tensile strength by dispersing molten droplets of the composite alloy into an inert gas; solidifying the droplets in the form of minute spheres or platelets; and compacting a mass of the spheres or platelets into an integrated body. The spheres preferably have diameters of from 50 to 2000 .mu.m, and the platelets thicknesses of 100 to 2000 .mu.m. The resulting spheres or platelets will contain ultra-fine dendrites which produce higher strengths on mechanical reduction of the bodies formed therefrom, or comparable strengths at lower reduction values. The method is applicable to alloys of copper with vanadium, niobium, tantalum, chromium, molybdenum, tungsten, iron and cobalt.

  6. Friction and wear behavior of a centrifugally cast lead-free copper alloy containing graphite particles

    NASA Astrophysics Data System (ADS)

    Kestursatya, M.; Kim, J. K.; Rohatgi, P. K.

    2001-08-01

    The tribological properties of a centrifugally cast lead-free copper alloy (C90300), containing an average of 13 vol pct graphite particles (5 µm), have been studied. Friction tests were carried out at three different loads of 44, 88, and 176 N using a pin-on-disk testing method for the base copper alloy and the copper-graphite composite against a 1045 steel disk counterface. The friction coefficient, temperature rise, and weight loss of the pin and disk were measured. To understand the wear mechanism, the wear debris and the surfaces of the pin and the disk were analyzed before and after the tests, using scanning electron microscope (SEM) and energy-dispersive X-ray (EDX) analysis. The friction coefficient of the copper-graphite pins was lower than that of the base-alloy pins for all applied loads, which was attributed to the presence of the graphite in the matrix. It was also observed that the presence of graphite in the matrix reduces the transfer of iron from the counterface to the pins, but enhances the transfer of materials from the pins to the counterface. The temperature rise in the counterface running against the base-alloy pins was larger than the temperature rise in the counterface running against the copper-graphite pins, both tested under similar conditions. In addition, the effect of element transfer on the friction coefficient, variations in the weight of the pins and the counterface, as well as the surface roughness, are attributed to the formation of a graphitic tribolayer on the surface of the copper-graphite pins. An isostrain model predicting the friction coefficient of the composites is proposed, which agrees well with the measurements in the present article as well as with measurements made by other investigators.[10

  7. Investigation of alloys for advanced steam cycle superheaters and reheaters

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; Judkins, R.R.

    1988-01-01

    Screening tests were performed on three groups of developmental alloys and compared to the alloy design and performance criteria identified as needed for alloys suitable as superheater/reheater tubing in advanced heat recovery systems. The three alloy groups included modifications of type 316 stainless steel, Fe-20Cr-30Ni alloys, and Ni-Cr-Fe aluminides. The screening tests were performed by the Oak Ridge National Laboratory, several university researchers, and industrial researchers and included fabricability, mechanical properties, weldability, and oxidation behavior. If mildly hot or cold worked, the modified type 316 stainless steels possessed excellent strength and ductility for times to 20,000 h, but possessed marginal weldability and oxidation resistance. The 20Cr-30Ni-Fe alloys also exhibited good strength and ductility, but showed marginal weldability tubing, and were marginal with respect to meeting several of the alloy design criteria. One stainless and one modified alloy 800H were produced as 50-mm-diam. tubing for further evaluation. 24 refs., 14 figs.

  8. Vacuum Plasma Spray of CuCrNb Alloy for Advanced Liquid - Fuel Combustion Chambers

    NASA Technical Reports Server (NTRS)

    Zimmerman, Frank

    2000-01-01

    The copper-8 atomic percent chromium-4 atomic percent niobium (CuCrNb) alloy was developed by Glenn Research Center (formally Lewis Research Center) as an improved alloy for combustion chamber liners. In comparison to NARloy-Z, the baseline (as in Space Shuttle Main Engine) alloy for such liners, CuCrNb demonstrates mechanical and thermophysical properties equivalent to NARloy-Z, but at temperatures 100 C to 150 C (180 F to 270 F) higher. Anticipated materials related benefits include decreasing the thrust cell liner weight 5% to 20%, increasing the service life at least two fold over current combustion chamber design, and increasing the safety margins available to designers. By adding an oxidation and thermal barrier coating to the liner, the combustion chamber can operate at even higher temperatures. For all these benefits, however, this alloy cannot be formed using conventional casting and forging methods because of the levels of chromium and niobium, which exceed their solubility limit in copper. Until recently, the only forming process that maintains the required microstructure of CrNb intermetallics is powder metallurgy formation of a billet from powder stock, followed by extrusion. This severely limits its usefulness in structural applications, particularly the complex shapes required for combustion chamber liners. Vacuum plasma spray (VPS) has been demonstrated as a method to form structural articles including small combustion chambers from the CuCrNb alloy. In addition, an oxidation and thermal barrier layer can be formed integrally on the hot wall of the liner that improve performance and extend service life. This paper discusses the metallurgy and thermomechanical properties of VPS formed CuCrNb versus the baseline powder metallurgy process, and the manufacturing of small combustion chamber liners at Marshall Space Flight Center using the VPS process. The benefits to advanced propulsion initiatives of using VPS to fabricate combustion chamber liners

  9. A Simplified Test for Blanching Susceptibility of Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.; Humphrey, Donald; Setlock, John

    2003-01-01

    GRCop-84 (Cu-8Cr-4Nb) is a dispersion-strengthened alloy developed for space-launch rocket engine applications, as a liner for the combustion chamber and nozzle ramp. Its main advantage over rival alloys, particularly NARloy-Z (Cu-Ag-Zr), the current liner alloy, is in high temperature mechanical properties. Further validation required that the two alloys be compared with respect to service performance and durability. This has been done, under conditions resembling those expected in reusable launch engine applications. GRCop-84 was found to have a superior resistance to static and cyclic oxidation up to approx. 700 C. In order to improve its performance above 700 C, Cu-Cr coatings have also been developed and evaluated. The major oxidative issue with Cu alloys is blanching, a mode of degradation induced by oxidation-reduction fluctuations in hydrogen-fueled engines. That fluctuation cannot be addressed with conventional static or cyclic oxidation testing. Hence, a further evaluation of the alloy substrates and Cu-Cr coating material necessitated our devising a test protocol that involves oxidaton-reduction cycles. This paper describes the test protocols used and the results obtained.

  10. Electrical conductivity in directionally solidified lead-9 and -20 wt pct copper alloys

    NASA Technical Reports Server (NTRS)

    Kim, Shinwoo; Flanagan, W. F.; Lichter, B. D.; Grugel, R. N.

    1993-01-01

    Composites consisting of aligned copper dendrites in a lead matrix have been produced by directional solidification processing for potential application as grids in lead-acid batteries. To promote a uniform composite of aligned copper dendrites in a protective lead matrix, two alloy compositions, Pb-9 and -20 wt pct Cu, have been directionally solidified through a temperature gradient of 4.5 K/mm at constant growth velocities which ranged from 1 to 100 micron/s. With slow growth rates (below about 10 microns/s), the copper dendrites were generally columnar and continuous along the sample length; at higher velocities (above 60 microns/s), they assumed an intricate and equiaxed morphology. In accordance with copper content and growth rate, the electrical conductivity of the directionally solidified composites was found to be as much as a 2.5 times that of pure lead. The results are compared with that predicted by a model based on a geometrical dendrite.

  11. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types.

  12. Low-temperature metallic alloying of copper and silver nanoparticles with gold nanoparticles through digestive ripening.

    PubMed

    Smetana, Alexander B; Klabunde, Kenneth J; Sorensen, Christopher M; Ponce, Audaldo A; Mwale, Benny

    2006-02-01

    We describe a remarkable and simple alloying procedure in which noble metal intermetallic nanoparticles are produced in gram quantities via digestive ripening. This process involves mixing of separately prepared colloids of pure Au and pure Ag or Cu particles and then heating in the presence of an alkanethiol under reflux. The result after 1 h is alloy nanoparticles. Particles synthesized according to this procedure were characterized by UV-vis spectroscopy, EDX analysis, and high-resolution electron microscopy, the results of which confirm the formation of alloy particles. The particles of 5.6+/-0.5 nm diameter for Au/Ag and 4.8+/-1.0 nm diameter for Cu/Au undergo facile self-assembly to form 3-D superlattice ordering. It appears that during this digestive ripening process, the organic ligands display an extraordinary chemistry in which atom transfer between atomically pure copper, silver, and gold metal nanoparticles yields monodisperse alloy nanoparticles.

  13. On Heat-Treatable Copper-Chromium Alloy, 1

    NASA Technical Reports Server (NTRS)

    Koda, S.; Isono, E.

    1984-01-01

    A mother alloy of 10% Cr and 90% Cu was prepared by sintering. This was alloyed with the Cu melt and Cu-Cr alloys containing about 0.5% Cr was obtained. These alloys could be deformed easily in both the hot and cold states. By measuring the hardness change, age-hardening properties of cast alloys were studied, which were quenched from 950 deg and aged at 300 to 700 deg for 1 hour. The maximum hardness was obtained with the tempering temperature of 500 deg. For the temperature of solution-treatment, 950 deg was insufficient and that above 1000 deg necessary. For the tempering time, a treatment at 500 deg for 1 hr. or at 450 deg for 3 hrs. yielded the maximum hardness. As for the properties for electrical conductors, 3 kinds of wires (diam. 2 mm.) were made: (1) after cold-drawn to 2 mm., solution-treated, quenched, and then tempered (500 deg, 1 hr.); (2) after quenching, cold-drawn (75% reduction) to 2 mm. and tempered (500 deg, 1 hr.); and (3) after quenching, cold-drawn (81%) to intermediate diameter, tempered (500 deg, 1 hr.) and then cold-drawn (88%) again. Properties obtained for the 3 kinds, respectively, were as follows: conductivity 91, 90, and 86%. Tensile strength and strength for electrical conductivity are given.

  14. The effect of copper doping on martensite shear stress in porous TiNi(Mo,Fe,Cu) alloys

    NASA Astrophysics Data System (ADS)

    Khodorenko, V. N.; Kaftaranova, M. I.; Gunther, V. E.

    2015-03-01

    The properties of alloys based on porous nickel-titanium (TiNi) with copper additives have been studied. It is established that the copper doping of porous TiNi(Mo,Fe,Cu) alloys fabricated by the method of self-propagating high-temperature synthesis leads to a significant decrease in the martensite shear stress (below 30 MPa). Low values of the martensite shear stress (σmin) in copper-doped TiNi-based alloys allows medical implants of complex shapes to be manufactured for various purposes, including oral surgery. The optimum concentration of copper additives (within 3-6 at %) has been determined that ensures high performance characteristics of TiNi-based porous alloys for medical implants.

  15. The Structure and Properties of Cast Iron Alloyed with Copper

    NASA Astrophysics Data System (ADS)

    Razumakov, A. A.; Stepanova, N. V.; Bataev, I. A.; Lenivtseva, O. G.; Riapolova, Iu Iu; Emurlaev, K. I.

    2016-04-01

    Cast iron with 3 wt. % Cu was prepared by induction melting and casting in sand molds. The structure of the samples was studied using light microscopy (LM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The addition of Cu promoted formation of pearlite and slightiy decreased the volume fraction of graphite. No Cu inclusions were found by LM and SEM. The nanoprecipitations of ε-Cu in lamellar pearlite were observed by TEM. The properties of the Cu-alloyed cast iron were compared with the properties of cast iron not alloyed with Cu. The hardness of cast iron after alloying with Cu increased and the friction coefficient decreased in comparison with the reference sample.

  16. Adherence of sulfide mineral layers produced by corrosion of copper alloys

    SciTech Connect

    McNeil, M.B. . Office of Research); Amos, A.L.; Woods, T.L. . Dept. of Geology)

    1993-09-01

    Sulfiding corrosion of copper alloys can occur from microbiologically induced corrosion (MIC) mechanisms involving sulfate reducing bacteria (SRB) or from exposure to bulk waters containing reduced sulfur (S) species of microbiological, industrial, or geologic origin. The sulfide minerals produced generally are nonadherent. Under some circumstances, adherent sulfide layers can form and offer a degree of protection against further attack. Test were conducted in sterile synthetic seawater with various levels of dissolved sulfide, and the structure of the corrosion products was examined. Results, combined with MIC observations from literature and geochemical studies of copper sulfide paragenesis, revealed the nature of the reactions that produce dense, relatively protective sulfides.

  17. Synthesis, Characterization and Cold Workability of Cast Copper-Magnesium-Tin Alloys

    NASA Astrophysics Data System (ADS)

    Bravo Bénard, Agustín Eduardo; Martínez Hernández, David; González Reyes, José Gonzalo; Ortiz Prado, Armando; Schouwenaars Franssens, Rafael

    2014-02-01

    The use of Mg as an alloying element in copper alloys has largely been overlooked in scientific literature and technological applications. Its supposed tribological compatibility with iron makes it an interesting option to replace Pb in tribological alloys. This work describes the casting process of high-quality thin slabs of Cu-Mg-Sn alloys with different compositions by means of conventional methods. The resulting phases were analyzed using X-ray diffraction, scanning electron microscopy, optical microscopy, and energy dispersive X-ray spectroscopy techniques. Typical dendritic α-Cu, eutectic Cu2Mg(Sn) and eutectoid non-equilibrium microstructures were found. Tensile tests and Vickers microhardness show the excellent hardening capability of Mg as compared to other copper alloys in the as-cast condition. For some of the slabs and compositions, cold rolling reductions of over 95 pct have been easily achieved. Other compositions and slabs have failed during the deformation process. Failure analysis after cold rolling reveals that one cause for brittleness is the presence of casting defects such as microshrinkage and inclusions, which can be eliminated. However, for high Mg contents, a high volume fraction of the intermetallic phase provides a contiguous path for crack propagation through the connected interdendritic regions.

  18. Development of strength and conductivity in deformation processed copper base alloys

    SciTech Connect

    Insoo, M.

    1992-07-20

    Deformation processed copper based composite alloys have been recently investigated. In these composite alloys, copper, a matrix material, contributes to a high thermal and electrical conductivity, and a second phase material such as Fe, Nb, Cr, Mo, Ta and W acts as a reinforcement of the strength of the composites. Tungsten was chosen as the bcc phase in the first experiment because W has a high melting temperature which is expected to reduce the decrease in high temperature strength resulting from coarsening of fibers. However, brittleness of tungsten may bring crack problems. Because the matrix is ductile but the second phase is hard enough to resist the external forces, cracks may occur at the interfaces between deformed matrix and undeformed second phase. The purpose of the first experiment is to investigate the possibility of deformation of Cu-W compacts.

  19. Formation of chromium carbides in copper matrix during mechanical alloying in carbon-containing media

    NASA Astrophysics Data System (ADS)

    Eremina, M. A.; Lomaeva, S. F.; Elsukov, E. P.

    2013-11-01

    Structural and phase transformations that occur during mechanical alloying (MA) and subsequent annealing of nanocrystalline Cu-Cr-C alloys obtained from copper and chromium powders and graphite or xylene as the source of carbon have been studied. It is shown that, when using graphite, a supersaturated Cu(Cr) solid solution and an X-ray amorphous Cr-C phase are formed during MA. Heat treatment leads to their decomposition and the appearance of Cr3C2 in the nanocrystalline copper matrix. When xylene is used as the source of carbon, no strongly supersaturated Cu(Cr) solid solution and no X-ray amorphous Cr-C phase are formed, but the same volume fraction of chromium carbide, i.e., 20-24 vol %, appears. When graphite is used, the carbide is formed after shorter times of MA.

  20. Copper Multiwall Carbon Nanotubes and Copper-Diamond Composites for Advanced Rocket Engines

    NASA Technical Reports Server (NTRS)

    Bhat, Biliyar N.; Ellis, Dave L.; Smelyanskiy, Vadim; Foygel, Michael; Singh, Jogender; Rape, Aaron; Vohra, Yogesh; Thomas, Vinoy; Li, Deyu; Otte, Kyle

    2013-01-01

    This paper reports on the research effort to improve the thermal conductivity of the copper-based alloy NARloy-Z (Cu-3 wt.%Ag-0.5 wt.% Zr), the state-of-the-art alloy used to make combustion chamber liners in regeneratively-cooled liquid rocket engines, using nanotechnology. The approach was to embed high thermal conductivity multiwall carbon nanotubes (MWCNTs) and diamond (D) particles in the NARloy-Z matrix using powder metallurgy techniques. The thermal conductivity of MWCNTs and D have been reported to be 5 to 10 times that of NARloy-Z. Hence, 10 to 20 vol. % MWCNT finely dispersed in NARloy-Z matrix could nearly double the thermal conductivity, provided there is a good thermal bond between MWCNTs and copper matrix. Quantum mechanics-based modeling showed that zirconium (Zr) in NARloy-Z should form ZrC at the MWCNT-Cu interface and provide a good thermal bond. In this study, NARloy-Z powder was blended with MWCNTs in a ball mill, and the resulting mixture was consolidated under high pressure and temperature using Field Assisted Sintering Technology (FAST). Microstructural analysis showed that the MWCNTs, which were provided as tangles of MWCNTs by the manufacturer, did not detangle well during blending and formed clumps at the prior particle boundaries. The composites made form these powders showed lower thermal conductivity than the base NARloy-Z. To eliminate the observed physical agglomeration, tangled multiwall MWCNTs were separated by acid treatment and electroless plated with a thin layer of chromium to keep them separated during further processing. Separately, the thermal conductivities of MWCNTs used in this work were measured, and the results showed very low values, a major factor in the low thermal conductivity of the composite. On the other hand, D particles embedded in NARloy-Z matrix showed much improved thermal conductivity. Elemental analysis showed migration of Zr to the NARloy-Z-D interface to form ZrC, which appeared to provide a low contact

  1. Copper-Multiwall Carbon Nanotubes and Copper-Diamond Composites for Advanced Rocket Engines

    NASA Technical Reports Server (NTRS)

    Bhat, Biliyar N.; Ellis, Dave L.; Smelyanskiy, Vadim; Foygel, Michael; Rape, Aaron; Singh, Jogender; Vohra, Yogesh K.; Thomas, Vinoy; Otte, Kyle G.; Li, Deyu

    2013-01-01

    This paper reports on the research effort to improve the thermal conductivity of the copper-based alloy NARloy-Z (Cu-3 wt.%Ag-0.5 wt.% Zr), the state-of-the-art alloy used to make combustion chamber liners in regeneratively-cooled liquid rocket engines, using nanotechnology. The approach was to embed high thermal conductivity multiwall carbon nanotubes (MWCNTs) and diamond (D) particles in the NARloy-Z matrix using powder metallurgy techniques. The thermal conductivity of MWCNTs and D have been reported to be 5 to 10 times that of NARloy-Z. Hence, 10 to 20 vol. % MWCNT finely dispersed in NARloy-Z matrix could nearly double the thermal conductivity, provided there is a good thermal bond between MWCNTs and copper matrix. Quantum mechanics-based modeling showed that zirconium (Zr) in NARloy-Z should form ZrC at the MWCNT-Cu interface and provide a good thermal bond. In this study, NARloy-Z powder was blended with MWCNTs in a ball mill, and the resulting mixture was consolidated under high pressure and temperature using Field Assisted Sintering Technology (FAST). Microstructural analysis showed that the MWCNTs, which were provided as tangles of MWCNTs by the manufacturer, did not detangle well during blending and formed clumps at the prior particle boundaries. The composites made form these powders showed lower thermal conductivity than the base NARloy-Z. To eliminate the observed physical agglomeration, tangled multiwall MWCNTs were separated by acid treatment and electroless plated with a thin layer of chromium to keep them separated during further processing. Separately, the thermal conductivities of MWCNTs used in this work were measured, and the results showed very low values, a major factor in the low thermal conductivity of the composite. On the other hand, D particles embedded in NARloy-Z matrix showed much improved thermal conductivity. Elemental analysis showed migration of Zr to the NARloy-Z-D interface to form ZrC, which appeared to provide a low contact

  2. Copper-Vapor-Assisted Rapid Synthesis of Large AB-Stacked Bilayer Graphene Domains on Cu-Ni Alloy.

    PubMed

    Yang, Chao; Wu, Tianru; Wang, Haomin; Zhang, Guanhua; Sun, Julong; Lu, Guangyuan; Niu, Tianchao; Li, Ang; Xie, Xiaoming; Jiang, Mianheng

    2016-04-01

    The synergic effects of Cu85Ni15 and the copper vapor evaporated from copper foil enabled the fast growth of a ≈300 μm bilayer graphene in ≈10 minutes. The copper vapor reduces the growth rate of the first graphene layer while the carbon dissolved in the alloy boosts the growth of the subsequently developed second graphene layer with an AB-stacking order. PMID:26915342

  3. Theoretical investigation of the defect interactions in dilute copper alloys intended for nuclear waste containers

    SciTech Connect

    Korzhavyi, P.A.; Abrikosov, I.A.; Johansson, B.

    1999-07-01

    Application of pure, oxygen-free copper as a construction material having excellent corrosion resistance is limited because of the effect of intergranular embrittlement at temperatures above 100--150 C. Dilute copper alloys containing S, P, and Ag impurities and vacancies are studied theoretically on the basis of total energy calculations. The dissolution energies, volume misfits, and defect interaction energies are calculated and used to study the microscopic mechanism behind the effect of these impurities on the embrittlement of copper at intermediate temperatures. A large binding energy of a sulfur-vacancy defect pair ({minus}0.46 eV) is found. The sulfur-vacancy and sulfur-sulfur interactions in the copper matrix seem to favor precipitation of copper sulfide Cu{sub 2}S which is the most probable cause of the embrittlement. The effect of phosphorus and silver impurities on the embrittlement of sulfur-contaminated copper can be related to their competition with sulfur to attract to vacancies as well as to other lattice defects.

  4. Advances in Development of Vanadium Alloys and MHD Insulator Coatings

    SciTech Connect

    Muroga, Takeo; Chen, J M; Chernov, V M; Fukumoto, K; Hoelzer, David T; Kurtz, Richard; Nagasaka, T; Pint, Bruce A; Satou, M; Suzuki, Akihiro; Watanabe, H

    2007-01-01

    Recent progress in the development of low activation vanadium alloys and MHD insulator coatings for a Li-self cooled blanket is reviewed. Research progress in vanadium alloys is highlighted by technology for fabricating creep tubes, comparison of thermal creep in vacuum and Li, understanding impurity transfer between vanadium alloys and Li and its impact on mechanical properties, behavior of hydrogen and hydrogen isotopes, low dose irradiation effects on weld joints, and exploration for advanced vanadium alloys. Major remaining issues for vanadium alloys are thermal and irradiation creep, helium effects on high-temperature mechanical properties and radiation effects on low-temperature fracture properties. Er2O3 showed good compatibility with Li, and is promising as a MHD insulator coating on vanadium alloys. Significant progress in coating technology for this material has been made. Recent efforts are focused on multi-layer and in-situ coatings. Tests under flowing lithium conditions with a temperature gradient are necessary for quantitative examination of coating performance.

  5. Aerospace applications of advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.; Langenbeck, S. L.

    1993-01-01

    Advanced metallic materials within the Al-base family are being developed for applications on current and future aerospace vehicles. These advanced materials offer significant improvements in density, strength, stiffness, fracture resistance, and/or higher use temperature which translates into improved vehicle performance. Aerospace applications of advanced metallic materials include space structures, fighters, military and commercial transport aircraft, and missiles. Structural design requirements, including not only static and durability/damage tolerance criteria but also environmental considerations, drive material selections. Often trade-offs must be made regarding strength, fracture resistance, cost, reliability, and maintainability in order to select the optimum material for a specific application. These trade studies not only include various metallic materials but also many times include advanced composite materials. Details of material comparisons, aerospace applications, and material trades will be presented.

  6. Sputtering properties of copper-lithium alloys at reactor-level temperatures and surface erosion rates

    SciTech Connect

    Krauss, A.R.; Gruen, D.M.; Lam, N.Q.; DeWald, A.B.

    1984-01-01

    Previous experiments on copper-lithium alloys at temperatures up to 250/sup 0/C and with erosion rates of .01 to .1 monolayer per second have shown that in the electric and magnetic field environment of a magnetic-confinement fusion reactor, it is possible to maintain a lithium overlayer which will significantly reduce the copper erosion rate. We have extended these experiments to the reactor-relevant regime of 350 to 400/sup 0/C, with erosion rates approaching one monolayer per second. By comparison with the lower flux experiments, it is found that radiation damage effects start to dominate both the surface concentration and depth profile of the lithium. The subsurface region of enhanced lithium concentration is broadened, while the surface concentration is not depleted as rapidly per incident ion as in the low flux case. The time-dependent lithium depth profile is calculated using a computer code developed at Argonne which includes both Gibbsian segregation and radiation-induced effects. The experimental results are compared with these calculations. It is found that the sputtering behavior of the copper-lithium alloy is highly dependent on the mass and energy spectrum of the incident particles, the sample temperature, subsurface structure, and the partial sputtering yields of the alloy components.

  7. GRCop-84: A High Temperature Copper-based Alloy For High Heat Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    While designed for rocket engine main combustion chamber liners, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) offers potential for high heat flux applications in industrial applications requiring a temperature capability up to approximately 700 C (1292 F). GRCop-84 is a copper-based alloy with excellent elevated temperature strength, good creep resistance, long LCF lives and enhanced oxidation resistance. It also has a lower thermal expansion than copper and many other low alloy copper-based alloys. GRCop-84 can be manufactured into a variety of shapes such as tubing, bar, plate and sheet using standard production techniques and requires no special production techniques. GRCop-84 forms well, so conventional fabrication methods including stamping and bending can be used. GRCop-84 has demonstrated an ability to be friction stir welded, brazed, inertia welded, diffusion bonded and electron beam welded for joining to itself and other materials. Potential applications include plastic injection molds, resistance welding electrodes and holders, permanent metal casting molds, vacuum plasma spray nozzles and high temperature heat exchanger applications.

  8. Initial aging phenomena in copper-chromium alloys

    NASA Technical Reports Server (NTRS)

    Suzuki, H.; Motohiro, K.

    1985-01-01

    The effects of quenching and aging temperatures on the initial aging curves of Cu-Cr alloy were examined mainly by means of electrical resistivity measurements. Three Cu-Cr alloy specimens having 0.24, 0.74, and 1.0% Cr were solution-treated at 950-1050 C, quenched into ice-water, and subsequently aged at 300-500 C. The results were as follows: (1) At the very early stage of aging (within about 30 sec), an abrupt decrease of resistivity with lowering aging tempratures. (T sub A) and rising solution temperatures (T sub S) was observed at (T sub A) up to about 400 C. In contrast, a transient increase of resistivity with rising T sub A and lowering T sub S was observed at T sub A from about 450 to 500 C. These phenomena seem to be caused by a rapid formation of solute clusters and the reversion of clusters formed during quenching, which are enhanced by quenched-in vacancies, respectively. (2) The amount of precipitation increased at the latter stage of aging with rising T sub S and T sub A as generally expected, where T sub S was not so high as to form secondary defects. (3) As a result, the initial aging phenomena in Cr-Cr alloy were revealed to be complicated against expectations. This was considered to be due to the migration energy of vacancies so larger in Cu-base.

  9. Self-sustaining coatings for fusion applications - copper lithium alloys

    SciTech Connect

    Krauss, A.R.; Gruen, D.M.; Brooks, J.N.; Mendelsohn, M.H.; Mattas, R.F.; DeWald, A.B.

    1985-01-01

    Auger electron spectroscopy has been used to monitor the surface composition of an alloy consisting of 3.0 at. % Li in Cu while sputtering with 1 to 3 keV Ar/sup +/ or He/sup +/ at a flux of 10/sup 12/ to 10/sup 14/ cm/sup -2/ sec/sup -1/ (corresponding to a gross erosion rate of several mm/yr) at temperatures up to 430/sup 0/C. It is found that the alloy is capable of reproducibly maintaining a complete lithium overlayer. The time-dependent thickness of the overlayer depends strongly on the mass and energy spectrum of the incident particle flux. It has been experimentally demonstrated that a significant fraction of the sputtered lithium is in the form Li/sup +/ and is returned to the surface by an electric field such as the sheath potential at the limiter, or a tangential magnetic field such as the toroidal field at the first wall; consequently, the overlayer lifetime is essentially unlimited. The TRIM computer code has been used to calculate the sputtering yield for pure metals and the partial sputtering yields of binary alloy components for various assumed solute concentration profiles.

  10. Method For Creating Corrosion Resistant Surface On An Aluminum Copper Alloy

    DOEpatents

    Mansfeld, Florian B.; Wang, You; Lin, Simon H.

    1997-06-03

    A method for treating the surface of aluminum alloys hang a relatively high copper content is provided which includes the steps of removing substantially all of the copper from the surface, contacting the surface with a first solution containing cerium, electrically charging the surface while contacting the surface in an aqueous molybdate solution, and contacting the surface with a second solution containing cerium. The copper is substantially removed from the surface in the first step either by (i) contacting the surface with an acidic chromate solution or by (ii) contacting the surface with an acidic nitrate solution while subjecting the surface to an electric potential. The corrosion-resistant surface resulting from the invention is excellent, consistent and uniform throughout the surface. Surfaces treated by the invention may often be certified for use in salt-water services.

  11. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  12. Forging of Advanced Disk Alloy LSHR

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Falsey, John

    2005-01-01

    The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

  13. Effect of Cu content on the antibacterial activity of titanium-copper sintered alloys.

    PubMed

    Liu, Jie; Li, Fangbing; Liu, Cong; Wang, Hongying; Ren, Baorui; Yang, Ke; Zhang, Erlin

    2014-02-01

    The phase constitution and the microstructure Ti-x Cu (x=2, 5, 10 and 25 wt.%) sintered alloys were investigated by XRD and SEM and the antibacterial activity was assessed in order to investigate the effect of the Cu content on the antibacterial activity. The results have shown that Ti2Cu was synthesized as a main secondary phase in all Ti-Cu alloys while Cu-rich phase was formed in the alloys with 5 wt.% or more copper. Antibacterial tests have showed that the Cu content influences the antibacterial rate seriously and only the alloys with 5 wt.% or high Cu have a strong and stable antibacterial rate, which indicates that the Cu content in Ti-Cu alloys must be at least 5 wt.% to obtain strong and stable antibacterial property. The Cu content also influenced the Cu ion release behavior. High Cu ion release concentration and high Cu ion release rate were observed for Ti-Cu alloys with high Cu content. It was concluded that the Cu content affects the Cu existence and the Cu ion release behavior, which in turn influences the antibacterial property. It was thought that the Cu-rich phase should play an important role in the strong antibacterial activity.

  14. Structure and Properties of Cast Near-Congruent Copper-Manganese Alloys

    NASA Astrophysics Data System (ADS)

    Chaput, Kevin; Trumble, Kevin P.

    2014-10-01

    Microstructure development in the casting of copper-manganese alloys based on the congruent point at 34.6 wt pct Mn and 1146 K (873 °C) has been studied. The alloys were prepared by induction melting of electrolytic Cu and Mn in clay-graphite crucibles in open air. Under conventional casting conditions, the alloys exhibit fine cellular (non-dendritic) solidification morphology with a distinct absence of solidification shrinkage microporosity, and they maintain these attributes over a composition range of approximately 3 wt pct Mn about the congruent point. The high Mn concentration in the alloy admits carbon into solution in the melt, resulting in formation of manganese carbide Mn7C3 particles having two different forms (globular and angular) in the cast microstructure. The Mn carbide was eliminated or controlled to low levels by melting in an alumina or a silicon carbide crucible, or in a clay-graphite crucible at lower temperatures. Microstructure development in casting the alloy was analyzed in terms of the available phase diagrams and thermochemical data. Hardness and tensile testing indicated a potent solid solution strengthening effect of Mn and high ductility in the as-cast condition, with additional hardness (strength) when the alloy contains the Mn carbide phase.

  15. Preparation of Copper and Chromium Alloyed Layers on Pure Titanium by Plasma Surface Alloying Technology

    NASA Astrophysics Data System (ADS)

    He, Xiaojing; Li, Meng; Wang, Huizhen; Zhang, Xiangyu; Tang, Bin

    2015-05-01

    Cu-Cr alloyed layers with different Cu and Cr contents on pure titanium were obtained by means of plasma surface alloying technology. The microstructure, chemical composition and phase composition of Cu-Cr alloyed layers were analyzed by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD), respectively. The experimental results demonstrate that the alloyed layers are bonded strongly to pure titanium substrate and consist of unbound Ti, CuTi, Cu3Ti, CuTi3 and Cr2Ti. The thickness of Cu5Cr5 and Cu7Cr3 alloyed layer are about 18 μm and 28 μm, respectively. The antibacterial properties against gram-negative Escherichia coli (E.coli, ATCC10536) and gram-positive Staphylococcus aureus (S. aureus, ATCC6538) of untreated pure titanium and Cu-Cr alloyed specimen were investigated by live/dead fluorescence staining method. The study shows that Cu-Cr alloyed layers exhibit excellent antibacterial activities against both E.coli and S.aureus within 24 h, which may be attributed to the formation of Cu-containing phases.

  16. Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

    SciTech Connect

    Liu, C.T.; George, E.P.

    1996-12-31

    This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

  17. Antimicrobial copper alloy surfaces are effective against vegetative but not sporulated cells of gram-positive Bacillus subtilis.

    PubMed

    San, Kaungmyat; Long, Janet; Michels, Corinne A; Gadura, Nidhi

    2015-10-01

    This study explores the role of membrane phospholipid peroxidation in the copper alloy mediated contact killing of Bacillus subtilis, a spore-forming gram-positive bacterial species. We found that B. subtilis endospores exhibited significant resistance to copper alloy surface killing but vegetative cells were highly sensitive to copper surface exposure. Cell death and lipid peroxidation occurred in B. subtilis upon copper alloy surface exposure. In a sporulation-defective strain carrying a deletion of almost the entire SpoIIA operon, lipid peroxidation directly correlated with cell death. Moreover, killing and lipid peroxidation initiated immediately and at a constant rate upon exposure to the copper surface without the delay observed previously in E. coli. These findings support the hypothesis that membrane lipid peroxidation is the initiating event causing copper surface induced cell death of B. subtilis vegetative cells. The findings suggest that the observed differences in the kinetics of copper-induced killing compared to E. coli result from differences in cell envelop structure. As demonstrated in E. coli, DNA degradation was shown to be a secondary effect of copper exposure in a B. subtilis sporulation-defective strain.

  18. Antimicrobial copper alloy surfaces are effective against vegetative but not sporulated cells of gram-positive Bacillus subtilis

    PubMed Central

    San, Kaungmyat; Long, Janet; Michels, Corinne A; Gadura, Nidhi

    2015-01-01

    This study explores the role of membrane phospholipid peroxidation in the copper alloy mediated contact killing of Bacillus subtilis, a spore-forming gram-positive bacterial species. We found that B. subtilis endospores exhibited significant resistance to copper alloy surface killing but vegetative cells were highly sensitive to copper surface exposure. Cell death and lipid peroxidation occurred in B. subtilis upon copper alloy surface exposure. In a sporulation-defective strain carrying a deletion of almost the entire SpoIIA operon, lipid peroxidation directly correlated with cell death. Moreover, killing and lipid peroxidation initiated immediately and at a constant rate upon exposure to the copper surface without the delay observed previously in E. coli. These findings support the hypothesis that membrane lipid peroxidation is the initiating event causing copper surface induced cell death of B. subtilis vegetative cells. The findings suggest that the observed differences in the kinetics of copper-induced killing compared to E. coli result from differences in cell envelop structure. As demonstrated in E. coli, DNA degradation was shown to be a secondary effect of copper exposure in a B. subtilis sporulation-defective strain. PMID:26185055

  19. Oxidation of alloys targeted for advanced steam turbines

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.; Alman, D.E.

    2006-03-12

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  20. The effect of copper, chromium, and zirconium on the microstructure and mechanical properties of Al-Zn-Mg-Cu alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Shenoy, R. N.

    1991-01-01

    The present study evaluates the effect of the systematic variation of copper, chromium, and zirconium contents on the microstructure and mechanical properties of a 7000-type aluminum alloy. Fracture toughness and tensile properties are evaluated for each alloy in both the peak aging, T8, and the overaging, T73, conditions. Results show that dimpled rupture essentially characterize the fracture process in these alloys. In the T8 condition, a significant loss of toughness is observed for alloys containing 2.5 pct Cu due to the increase in the quantity of Al-Cu-Mg-rich S-phase particles. An examination of T8 alloys at constant Cu levels shows that Zr-bearing alloys exhibit higher strength and toughness than the Cr-bearing alloys. In the T73 condition, Cr-bearing alloys are inherently tougher than Zr-bearing alloys. A void nucleation and growth mechanism accounts for the loss of toughness in these alloys with increasing copper content.

  1. KEY COMPARISON: Report of the study CCQM-K64: Analysis of a copper alloy

    NASA Astrophysics Data System (ADS)

    Recknagel, Sebastian

    2009-01-01

    The CCQM-K64 study was performed to demonstrate and document the measurement capabilities of national metrology institutes in the determination of main and minor elements in copper alloys. The key comparison was coordinated by BAM Federal Institute for Materials Research and Testing, Berlin, Germany as an activity of the Inorganic Analysis Working Group of CCQM. Elements to be determined were Cu, Pb, Sn, Fe and Ni in a lead-containing brass. Five national metrology institutes registered to participate in CCQM-K64. Three of them analysed all five elements requested, two of them did not perform analyses for tin. The participants used different analytical methods: all of them seem to be suitable, especially for Cu determination. The BAM reference material AKP 220/2 Special Brass (unknown to the participants) was used as a test sample in this study. CCQM-K64 demonstrates the abilities of metrological institutes to measure the mass fractions of main, minor and trace components of a copper alloy for copper (main element, >50% mass fraction), lead (minor element, 1% to 5% mass fraction) and iron, nickel and, with reservations, tin (as trace components, 0.01% to 0.5% mass fraction). Only three of the five participants determined tin. The analytical methods used were electrogravimetry (for copper and lead), flame-AAS and ICP-MS. The scope of the key comparison extends to other copper alloys comprising the same or similar constituents and other elements in the same mass fraction range when analysed using the technique(s) applied in CCQM-64. It extends also to other non-ferrous metal alloys if the sample preparation is similar. Main text. To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (MRA).

  2. The effect of nickel addition on antimicrobial, physical, and mechanical properties of copper-nickel alloy against suspensions of Escherichia coli

    NASA Astrophysics Data System (ADS)

    Nurhayani, Dinni; Korda, Akhmad A.

    2015-09-01

    Escherichia coli (E. coli) infection can cause serious illness. Humans can be infected by E. coli via contact with the contaminated food and water. Copper and copper alloys were known for their antimicrobial properties and were applied in several healthcare setting as antimicrobial material. However, the people preference in the appearance of stainless steel and aluminum contribute to the low application of copper and its alloy. In this study, the mechanical, physical, and antibacterial properties of copper and copper-nickel alloy compared with stainless steel 304 were tested. The antibacterial activity of stainless steel, copper, and copper-nickel alloy was evaluated by inoculating 7.5 × 106 - 2.5 × 107 CFU/ml suspensions of E. coli. The bacterial colonies were investigated after 0-4 hour incubation at 37°C. The result showed that on the observation time, copper and copper-nickel (Cu-Ni) alloys have antibacterial activity while the bacteria in stainless steel remain existed. The appearance (color / shade) of Cu-Ni alloys in some composition is silvery which is stainless steel-like. For the mechanical properties, copper-nickel alloys have lower hardness than stainless steel (SS 304). This research proved that copper-nickel alloys have the ability to reduce the amount of E. col colonies. The copper content may affect the antibacterial activity but not directly linked. Cu-Ni alloys also have the appearance and mechanical properties that quite similar compared to SS304. Therefore, Cu-Ni alloys have the potential to be applied as substitution or complementary material of SS304 in various applications for preventing the bacterial contamination especially E. coli.

  3. Microscopic mechanisms contributing to the synchronous improvement of strength and plasticity (SISP) for TWIP copper alloys

    PubMed Central

    Liu, R.; Zhang, Z. J.; Li, L. L.; An, X. H.; Zhang, Z. F.

    2015-01-01

    In this study, the concept of “twinning induced plasticity (TWIP) alloys” is broadened, and the underlying intrinsic microscopic mechanisms of the general TWIP effect are intensively explored. For the first aspect, “TWIP copper alloys” was proposed following the concept of “TWIP steels”, as they share essentially the same strengthening and toughening mechanisms. For the second aspect, three intrinsic features of twinning: i.e. “dynamic development”, “planarity”, as well as “orientation selectivity” were derived from the detailed exploration of the deformation behavior in TWIP copper alloys. These features can be considered the microscopic essences of the general “TWIP effect”. Moreover, the effective cooperation between deformation twinning and dislocation slipping in TWIP copper alloys leads to a desirable tendency: the synchronous improvement of strength and plasticity (SISP). This breakthrough against the traditional trade-off relationship, achieved by the general “TWIP effect”, may provide useful strategies for designing high-performance engineering materials. PMID:25828192

  4. Tensile and electrical properties of high-strength high-conductivity copper alloys

    SciTech Connect

    Zinkle, S.J.; Eatherly, W.S.

    1998-09-01

    Electrical conductivity and tensile properties have been measured on an extruded and annealed CuCrNb dispersion strengthened copper alloy which has been developed for demanding aerospace high heat flux applications. The properties of this alloy are somewhat inferior to GlidCop dispersion strengthened copper and prime-aged CuCrZr over the temperature range of 20--500 C. However, if the property degradation in CuCrZr due to joining operations and the anisotropic properties of GlidCop in the short transverse direction are taken into consideration, CuCrNb may be a suitable alternative material for high heat flux structural applications in fusion energy devices. The electrical conductivity and tensile properties of CuCrZr that was solution annealed and then simultaneously aged and diffusion bonded are also summarized. A severe reduction in tensile elongation is observed in the diffusion bonded joint, particularly if a thin copper shim is not placed in the diffusion bondline.

  5. TEM Examination of Advanced Alloys Irradiated in ATR

    SciTech Connect

    Jian Gan, PhD

    2007-09-01

    Successful development of materials is critical to the deployment of advanced nuclear power systems. Irradiation studies of candidate materials play a vital role for better understanding materials performance under various irradiation environments of advanced system designs. In many cases, new classes of materials have to be investigated to meet the requirements of these advanced systems. For applications in the temperature range of 500 800ºC which is relevant to the fast neutron spectrum burner reactors for the Global Nuclear Energy Partnership (GNEP) program, oxide dispersion strengthened (ODS) and ferritic martensitic steels (e.g., MA957 and others) are candidates for advanced cladding materials. In the low temperature regions of the core (<600ºC), alloy 800H, HCM12A (also called T 122) and HT 9 have been considered.

  6. Electrochemical properties of silver-copper alloy microelectrodes for use in voltammetric field apparatus.

    PubMed

    Skogvold, Silje M; Mikkelsen, Oyvind; Billon, Gabriel; Garnier, Cedric; Lesven, Ludovic; Barthe, Jean-Francois

    2006-04-01

    Microelectrodes of silver-copper alloys have been evaluated for use in voltammetric analyses. Increased overpotential towards the hydrogen overvoltage reaction (HER) was found as a function of increased copper content in the silver. A study of oxidizing products by cyclic voltammetry (CV) in NaOH solution showed ten anodic and eight cathodic peaks which are described in the present paper. The behaviour of these alloy electrodes is somewhere between pure silver and pure copper electrodes. Differential pulse anodic stripping voltammetry (DPASV) was used to measure zinc, cadmium and lead in ultrapure water only (18 MOmegacm), and good linearity was found for all metals (r (2)=0.998) in the range of 0.5 to 5 ppb with a 600- to 1,200-s plating time. It was additionally found that cadmium and lead were better separated on the alloy electrodes compared to pure silver electrodes. Measurements of nickel were carried out on alloy electrodes by use of adsorptive differential pulse cathodic stripping voltammetry (Ad-DPCSV), and good linearity (r (2)=1.000) was found in the range from 0.5 to 5 ppb with an adsorption time of 120 s. The alloy electrodes were also found to be sensitive to nitrate, and good linearity (r (2)=0.997) was found in the range from 1 mg L(-1) to 100 mg L(-1) using differential pulse voltammetry (DPV) scanning from -450 mV to -1,500 mV. Addition of nitrate in ultrapure water afforded two different peaks related to the successive reductions of nitrate and nitrite. In ammonium buffer solution (pH 8.6) only one peak resulting from reduction of nitrate was observed. Furthermore, the use of alloy electrodes containing 17% Cu was tested in real samples, by installing it in a voltammetric system for monitoring of zinc and lead in a polluted river, the river Deûle, near the town of Douai in northern France. Results were found to be in agreement with parallel measurements carried out by ICP-MS. PMID:16550424

  7. Single-Step Production of Nanostructured Copper-Nickel (CuNi) and Copper-Nickel-Indium (CuNiIn) Alloy Particles

    NASA Astrophysics Data System (ADS)

    Apaydın, Ramazan Oğuzhan; Ebin, Burçak; Gürmen, Sebahattin

    2016-07-01

    Nanostructured copper-nickel (CuNi) and copper-nickel-indium (CuNiIn) alloy particles were produced from aqueous solutions of copper, nickel nitrates and indium sulfate by hydrogen reduction-assisted ultrasonic spray pyrolysis. The effects of reduction temperatures, at 973 K, 1073 K, and 1173 K (700 °C, 800 °C, and 900 °C), on the morphology and crystalline structure of the alloy particles were investigated under the conditions of 0.1 M total precursor concentration and 0.5 L/min H2 volumetric flow rate. X-ray diffraction studies were performed to investigate the crystalline structure. Particle size and morphology were investigated by scanning electron microscope and energy-dispersive spectroscopy was applied to determine the chemical composition of the particles. Spherical nanocrystalline binary CuNi alloy particles were prepared in the particle size range from 74 to 455 nm, while ternary CuNiIn alloy particles were obtained in the particle size range from 80 to 570 nm at different precursor solution concentrations and reduction temperatures. Theoretical and experimental chemical compositions of all the particles are nearly the same. Results reveal that the precursor solution and reduction temperature strongly influence the particle size of the produced alloy particles.

  8. Russian aluminum-lithium alloys for advanced reusable spacecraft

    NASA Astrophysics Data System (ADS)

    Charette, Ray O.; Leonard, Bruce G.; Bozich, William F.; Deamer, David A.

    1998-01-01

    Cryotanks that are cost-affordable, robust, fuel-compatible, and lighter weight than current aluminum design are needed to support next-generation launch system performance and operability goals. The Boeing (McDonnell Douglas Aerospace-MDA) and NASA's Delta Clipper-Experimental Program (DC-XA) flight demonstrator test bed vehicle provided the opportunity for technology transfer of Russia's extensive experience base with weight-efficient, highly weldable aluminum-lithium (Al-Li) alloys for cryogenic tank usage. As part of NASA's overall reusable launch vehicle (RLV) program to help provide technology and operations data for use in advanced RLVs, MDA contracted with the Russian Academy of Sciences (RAS/IMASH) for design, test, and delivery of 1460 Al-Li alloy liquid oxygen (LO2) cryotanks: one for development, one for ground tests, and one for DC-XA flight tests. This paper describes the development of Al-Li 1460 alloy for reusable LO2 tanks, including alloy composition tailoring, mechanical properties database, forming, welding, chemical milling, dissimilar metal joining, corrosion protection, completed tanks proof, and qualification testing. Mechanical properties of the parent and welded materials exceeded expectations, particularly the fracture toughness, which promise excellent reuse potential. The LO2 cryotank was successfully demonstrated in DC-XA flight tests.

  9. Increasing the life of molds for casting copper and its alloys

    NASA Astrophysics Data System (ADS)

    Smirnov, A. N.; Spiridonov, D. V.

    2010-12-01

    The work of the molds intended for casting copper and copper alloys in semicontinuous casters for producing flat billets is considered. It is shown that, to increase the resistance of mold plates, the inner space of the mold should have a taper shape toward the casting direction and take into account the shrinkage of the linear dimensions of the ingot during its motion in the mold. The taper shape increases the intensity and uniformity of heat removal due to close contact between the ingot and the mold inner surface. Testing of new design molds under industrial conditions demonstrates that their resistance increases by a factor of 4.0-4.5. The taper effect of the mold plates is much more pronounced in their narrow faces.

  10. Tensile and electrical properties of copper alloys irradiated in a fission reactor

    SciTech Connect

    Fabritsiev, S.A.; Pokrovsky, A.S.; Zinkle, S.J.; Rowcliffe, A.F.

    1996-04-01

    Postirradiation electrical sensitivity and tensile measurements have been completed on pure copper and copper alloy sheet tensile specimens irradiated in the SM-2 reactor to doses of {approx}0.5 to 5 dpa and temperatures between {approx}80 and 400{degrees}C. Considerable radiation hardening and accompanying embrittlement was observed in all of the specimens at irradiation temperature below 200{degrees}C. The radiation-induced electrical conductivity degradation consisted of two main components: solid transmutation effects and radiation damage (defect cluster and particle dissolution) effects. The radiation damage component was nearly constant for the doses in this study, with a value of {approx}1.2n{Omega}m for pure copper and {approx}1.6n{Omega}m for dispersion strengthened copper irradiated at {approx}100{degrees}C. The solid transmutation component was proportional to the thermal neutron flux, and became larger than the radiation damage component for fluences larger than {approx}5 10{sup 24} n.m{sup 2}. The radiation hardening and electrical conductivity degradation decreased with increasing irradiation temperature, and became negligible for temperatures above {approx}300{degrees}C.

  11. (Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys)

    SciTech Connect

    Not Available

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  12. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  13. [Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Not Available

    1992-04-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center_dot}8w/o Y{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degrees}C and 2100{degrees}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  14. Evaluation of plasma sprayed crucible coatings for melt processing copper-refractory metal alloys

    SciTech Connect

    Sordelet, D.J.; Ellis, T.W.; Laabs, F.C.

    1992-01-01

    A study was made to access the suitability of several plasma arc sprayed coatings applied to graphite for application as containment crucibles for melt processing copper-refractory metal alloys. Coatings of Ta, TaC, TaB{sub 2} and ZrO{sub 2}{center dot}8w/o Y{sub 2}O{sub 3} were evaluated and compared to uncoated graphite. The ZrO{sub 2}{center dot}8w/pY{sub 2}O{sub 3} coating was sprayed over a tungsten bond coat. Prealloyed samples of Cu-15v/o Cr and Cu-15v/o Nb were placed within the crucibles and heated inductively to 1800{degree}C and 2100{degree}C, respectively. Compatibility of the coating-alloy system was evaluated by optical and scanning electron microscopy, EDS, XRD and combustion chromatography.

  15. Tensile properties of copper alloyed austempered ductile iron: Effect of austempering parameters

    NASA Astrophysics Data System (ADS)

    Batra, U.; Ray, S.; Prabhakar, S. R.

    2004-10-01

    A ductile iron containing 0.6% copper as the main alloying element was austenitized at 850 °C for 120 min and was subsequently austempered for 60 min at austempering temperatures of 270, 330, and 380 °C. The samples were also austempered at 330 °C for austempering times of 30 150 min. The structural parameters for the austempered alloy austenite (X γ ), average carbon content (C γ ), the product X γ C γ , and the size of the bainitic ferrite needle (d α ) were determined using x-ray diffraction. The effect of austempering temperature and time has been studied with respect to tensile properties such as 0.2% proof stress, ultimate tensile strength (UTS), percentage of elongation, and quality index. These properties have been correlated with the structural parameters of the austempered ductile iron microstructure. Fracture studies have been carried out on the tensile fracture surfaces of the austempered ductile iron (ADI).

  16. Low outgassing residual gas analyzer with a beryllium--copper-alloy-flanged ion source

    SciTech Connect

    Watanabe, F.; Kasai, A.

    1995-03-01

    By using a newly developed beryllium--copper (BeCu)-alloy ConFlat flange to house the hot-cathode ion source, a remarkable decrease in the outgassing from a quadrupole residual gas analyzer (RGA) has been achieved. The reduction in outgassing between the new BeCu-flanged RGA and an ordinary stainless-steel RGA of otherwise similar design was a factor of 60 or more in the 10{sup {minus}9} Pa total pressure range. From these results, the possibility of high accuracy residual gas analysis below 10{sup {minus}9} Pa is introduced. {copyright} {ital 1995} {ital American} {ital Vacuum} {ital Society}

  17. Low outgassing residual gas analyzer with a beryllium-copper-alloy-flanged ion source

    NASA Astrophysics Data System (ADS)

    Watanabe, Fumio; Kasai, Akinari

    1995-03-01

    By using a newly developed beryllium-copper (BeCu)-alloy ConFlat flange to house the hot-cathode ion source, a remarkable decrease in the outgassing from a quadrupole residual gas analyzer (RGA) has been achieved. The reduction in outgassing between the new BeCu-flanged RGA and an ordinary stainless-steel RGA of otherwise similar design was a factor of 60 or more in the 10(exp -9) Pa total pressure range. From these results, the possibility of high accuracy residual gas analysis below 10(exp -9) Pa is introduced.

  18. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  19. Advanced titanium alloys and processes for minimally invasive surgery

    NASA Astrophysics Data System (ADS)

    Rack, H. J.; Qazi, Javaid

    2005-11-01

    Major advances continue to be made in enhancing patient care while at the same time attempting to slow ever-rising health costs. Among the most innovative of these advances are minimally invasive surgical techniques, which allow patients to undergo life-saving and quality-of-life enhancing surgery with minimized risk and substantially reduced hospital stays. Recently this approach was introduced for orthopedic procedures (e.g., during total hip replacement surgery). In this instance, the implantable devices will bear the same loads and will therefore be subject to higher stress. This paper provides a brief overview of several potential approaches for developing new advanced titanium alloys and processes that should provide substantial benefit for this application in minimally invasive devices.

  20. Fatigue and fracture behavior of high strength and high conductivity copper alloys for high heat flux applications

    NASA Astrophysics Data System (ADS)

    Li, Meimei

    High strength, high conductivity copper alloys are candidate materials for high heat flux applications in fusion systems. In these applications, copper alloys must withstand exposure in extreme irradiation and thermal conditions. Most studies have concentrated on the influence of temperature, environment, irradiation exposure and microstructure on tensile properties. Relatively few studies have been performed on fatigue and fracture behavior of these alloys. This work aims to characterize and understand fracture, fatigue and creep-fatigue for three copper alloys, dispersion-strengthened CuAl25, and precipitation-hardened CuCrZr and CuNiBe. The role of temperature and environment on the fracture behavior of copper alloys was examined in vacuum between 20 and 300°C. This was accomplished through mechanical tests, microstructural examination and in-situ TEM straining experiments. The results showed that all three copper alloys experienced a loss of fracture resistance at elevated temperatures. Environment is not the single, or even most important, factor contributing to poor toughness at high temperatures. The evaluation of fracture mechanisms revealed that grain boundaries have a significant impact on the fracture behavior of copper alloys. The influence of irradiation on the fatigue behavior of two selected copper alloys, CuAl25 and CuCrZr, was evaluated. The fatigue lives were estimated from tensile properties using the Universal Slopes method. It was found that the influence of irradiation on fatigue performance was not as severe as on tensile properties. The Universal Slopes method provides a reasonable prediction of fatigue response for most unirradiated and irradiated conditions. The fatigue performance of CuAl25 and CuCrZr and OFHC copper was also evaluated under creep-fatigue loading conditions. It was found that creep and stress relaxation have a major impact on fatigue behavior. Fatigue lives were reduced notably with hold time even at room temperature

  1. Inactivation of murine norovirus on a range of copper alloy surfaces is accompanied by loss of capsid integrity.

    PubMed

    Warnes, Sarah L; Summersgill, Emma N; Keevil, C William

    2015-02-01

    Norovirus is one of the most common causes of acute viral gastroenteritis. The virus is spread via the fecal-oral route, most commonly from infected food and water, but several outbreaks have originated from contamination of surfaces with infectious virus. In this study, a close surrogate of human norovirus causing gastrointestinal disease in mice, murine norovirus type 1 (MNV-1), retained infectivity for more than 2 weeks following contact with a range of surface materials, including Teflon (polytetrafluoroethylene [PTFE]), polyvinyl chloride (PVC), ceramic tiles, glass, silicone rubber, and stainless steel. Persistence was slightly prolonged on ceramic surfaces. A previous study in our laboratory observed that dry copper and copper alloy surfaces rapidly inactivated MNV-1 and destroyed the viral genome. In this new study, we have observed that a relatively small change in the percentage of copper, between 70 and 80% in copper nickels and 60 and 70% in brasses, had a significant influence on the ability of the alloy to inactivate norovirus. Nickel alone did not affect virus, but zinc did have some antiviral effect, which was synergistic with copper and resulted in an increased efficacy of brasses with lower percentages of copper. Electron microscopy of purified MNV-1 that had been exposed to copper and stainless steel surfaces suggested that a massive breakdown of the viral capsid had occurred on copper. In addition, MNV-1 that had been exposed to copper and treated with RNase demonstrated a reduction in viral gene copy number. This suggests that capsid integrity is compromised upon contact with copper, allowing copper ion access to the viral genome.

  2. Inactivation of Murine Norovirus on a Range of Copper Alloy Surfaces Is Accompanied by Loss of Capsid Integrity

    PubMed Central

    Summersgill, Emma N.; Keevil, C. William

    2014-01-01

    Norovirus is one of the most common causes of acute viral gastroenteritis. The virus is spread via the fecal-oral route, most commonly from infected food and water, but several outbreaks have originated from contamination of surfaces with infectious virus. In this study, a close surrogate of human norovirus causing gastrointestinal disease in mice, murine norovirus type 1 (MNV-1), retained infectivity for more than 2 weeks following contact with a range of surface materials, including Teflon (polytetrafluoroethylene [PTFE]), polyvinyl chloride (PVC), ceramic tiles, glass, silicone rubber, and stainless steel. Persistence was slightly prolonged on ceramic surfaces. A previous study in our laboratory observed that dry copper and copper alloy surfaces rapidly inactivated MNV-1 and destroyed the viral genome. In this new study, we have observed that a relatively small change in the percentage of copper, between 70 and 80% in copper nickels and 60 and 70% in brasses, had a significant influence on the ability of the alloy to inactivate norovirus. Nickel alone did not affect virus, but zinc did have some antiviral effect, which was synergistic with copper and resulted in an increased efficacy of brasses with lower percentages of copper. Electron microscopy of purified MNV-1 that had been exposed to copper and stainless steel surfaces suggested that a massive breakdown of the viral capsid had occurred on copper. In addition, MNV-1 that had been exposed to copper and treated with RNase demonstrated a reduction in viral gene copy number. This suggests that capsid integrity is compromised upon contact with copper, allowing copper ion access to the viral genome. PMID:25452290

  3. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  4. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  5. A study of the method of making dental prosthetic appliances by sintered titanium alloys: effect of copper powder content on properties of sintered titanium alloy.

    PubMed

    Oda, Y; Nakanishi, K; Sumii, T

    1990-02-01

    The effects of added copper powder to the properties of the sintered titanium alloys were investigated by measuring the compressive strength and densities of the green and sintered compacts, the thermal expansion curves and dimensional changes in the sintered compacts, and the accuracy of the crown-type restorations. The compressive strengths of green compacts ranged from 55 to 75 MPa. The expansion of green compacts increased with increased copper content. The sintered density was lower than the green density. The compressive yield strength of sintered compacts ranged from 260 MPa to 410 MPa. The sintered compacts expanded from 0.35% to 1.03% and the expansion increased with increased copper content. The dimensional accuracy of crown-type restorations showed the same dimensional change tendencies as did the sintered compacts. These results showed that the fit and the strength of sintered titanium alloy restorations could be improved.

  6. Direct production of nanostructured copper-nickel (Cu-Ni) alloy particles

    SciTech Connect

    Apaydin, Ramazan Oguzhan; Ebin, Burcak; Gurmen, Sebahattin

    2013-12-16

    Copper-Nickel (CuNi) nanostructured alloy particles were produced by Ultrasonic Spray Pyrolysis and Hydrogen Reduction Method (USP-HR) from high purity copper and nickel nitrate aqueous solutions. The effect of the precursor solution in the range of 0.1 and 0.5 mol/L on the morphology and crystallite size of CuNi nanoparticles were investigated under 2 h running time, 700 °C operating temperature and 0.5 L/min H{sub 2} flow rate. Particle size, morphology, composition and crystallite structure were characterized by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-Ray Diffraction (XRD). Particle characterization studies show that nanostructured alloy particles have cubic crystal structure and they are in submicron size range with spherical morphology. The crystallite sizes of the particles calculated with Scherrer formula are 40 and 34 nm and average particles sizes observed from the SEM images are 300 and 510 nm for each experiment respectively.

  7. Surface topographic characterization for polyamide composite injection molds made of aluminum and copper alloys.

    PubMed

    Pereira, A; Hernández, P; Martinez, J; Pérez, J A; Mathia, T G

    2014-01-01

    In order to ensure flexibility and rapid new product development, the mold industry made use of soft materials for cavity inserts in injection molds. However, materials of this kind are prone to wear. This article analyzes the topographic characterization of the surface and wear processes in injection molds cavities. Two materials have been used to produce the cavities: aluminum alloy EN AW‐6082 T4 and copper alloy Cu Zn39 Pb3. The surface topography was measured with the use of optical interferometry profiling technology; roughness and surface parameters were determined according to ISO 4287, ISO 25178, and EUR 15178N. In order to complete this research, an experimental part with different thicknesses and shapes was designed, and cavity inserts of aluminum and copper were made. Polyamide PA6, with 30% fiberglass reinforcement, was employed in the experimental procedure. Measurements of cavity mold surfaces were performed after 9,200 cycles on each mold and at different locations on the mold. The surface measurement was made with a white light vertical scanning interferometry, also known as coherence scanning interferometry (ISO DIS 25178‐604). The results are analyzed and differences between the two types of cavity inserts materials are discussed. PMID:23447356

  8. Facile synthesis of pentacle gold-copper alloy nanocrystals and their plasmonic and catalytic properties

    NASA Astrophysics Data System (ADS)

    He, Rong; Wang, You-Cheng; Wang, Xiaoyong; Wang, Zhantong; Liu, Gang; Zhou, Wei; Wen, Longping; Li, Qunxiang; Wang, Xiaoping; Chen, Xiaoyuan; Zeng, Jie; Hou, J. G.

    2014-07-01

    The combination of gold and copper is a good way to pull down the cost of gold and ameliorate the instability of copper. Through shape control, the synergy of these two metals can be better exploited. Here, we report an aqueous phase route to the synthesis of pentacle gold-copper alloy nanocrystals with fivefold twinning, the size of which can be tuned in the range from 45 to 200 nm. The growth is found to start from a decahedral core, followed by protrusion of branches along twinning planes. Pentacle products display strong localized surface plasmon resonance peaks in the near-infrared region. Under irradiation by an 808-nm laser, 70-nm pentacle nanocrystals exhibit a notable photothermal effect to kill 4T1 murine breast tumours established on BALB/c mice. In addition, 70-nm pentacle nanocrystals show better catalytic activity than conventional citrate-coated 5-nm Au nanoparticles towards the reduction of p-nitrophenol to p-aminophenol by sodium borohydride.

  9. Examination of an alternative method for the pyrometallurgical production of copper-chromium alloys

    NASA Astrophysics Data System (ADS)

    Brenk, J.; Hassan-Pour, S.; Spiess, P.; Friedrich, B.

    2016-07-01

    In this paper an alternative to the usual route for the production of copper-chromium alloys by Hot Isostatic Pressing (HIP) followed by Vacuum Arc Remelting (VAR) is investigated. Therefore the HIP is replaced by an aluminothermic reduction. As oxidizing agents for this aluminothermic reduction (ATR) chromium oxide (Cr2O3) and copper oxide (CuO) are used. These oxidants are mixed in a stoichiometric relation with aluminium (Al) to get the following aluminothermic reactions going: As ATRs always are exothermic reductions, it is important to control the heat output of the reaction. A common simplification for the heat calculation in the field of ATR is the “Shemshushny Factor” (Sh-Factor). This factor determines the rate of energy input per reactant mass: To avoid a secondary melt phase after ATR, inline casting is used to directly obtain vacuum arc remeltable electrodes out of the liquid melt of the ATR. The second part of this work deals with the remelting of these electrodes via VAR. The first VAR trials aim at finding process parameters for remelting a copper-chromium ingot. As demixing is to avoid, it is necessary to control process parameters within a small range to obtain a shallow melt pool.

  10. Examination of the Oxidation Protection of Zinc Coatings Formed on Copper Alloys and Steel Substrates

    NASA Astrophysics Data System (ADS)

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-01

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  11. Facile synthesis of pentacle gold–copper alloy nanocrystals and their plasmonic and catalytic properties

    PubMed Central

    He, Rong; Wang, You-Cheng; Wang, Xiaoyong; Wang, Zhantong; Liu, Gang; Zhou, Wei; Wen, Longping; Li, Qunxiang; Wang, Xiaoping; Chen, Xiaoyuan; Zeng, Jie; Hou, J. G.

    2014-01-01

    The combination of gold and copper is a good way to pull down the cost of gold and ameliorate the instability of copper. Through shape control, the synergy of these two metals can be better exploited. Here, we report an aqueous phase route to the synthesis of pentacle gold–copper alloy nanocrystals with fivefold twinning, the size of which can be tuned in the range from 45 to 200 nm. The growth is found to start from a decahedral core, followed by protrusion of branches along twinning planes. Pentacle products display strong localized surface plasmon resonance peaks in the near-infrared region. Under irradiation by an 808-nm laser, 70-nm pentacle nanocrystals exhibit a notable photothermal effect to kill 4T1 murine breast tumours established on BALB/c mice. In addition, 70-nm pentacle nanocrystals show better catalytic activity than conventional citrate-coated 5-nm Au nanoparticles towards the reduction of p-nitrophenol to p-aminophenol by sodium borohydride. PMID:24999674

  12. EXAMINATION OF THE OXIDATION PROTECTION OF ZINC COATINGS FORMED ON COPPER ALLOYS AND STEEL SUBSTRATES

    SciTech Connect

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-21

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  13. Advanced austenitic alloys for fossil power systems. CRADA final report

    SciTech Connect

    Swindeman, R.W.; Cole, N.C.; Canonico, D.A.; Henry, J.F.

    1998-08-01

    In 1993, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory and ABB Combustion Engineering t examine advanced alloys for fossil power systems. Specifically, the use of advanced austenitic stainless steels for superheater/reheater construction in supercritical boilers was examined. The strength of cold-worked austenitic stainless steels was reviewed and compared to the strength and ductility of advanced austenitic stainless steels. The advanced stainless steels were found to retain their strength to very long times at temperatures where cold-worked standard grades of austenitic stainless steels became weak. Further, the steels exhibited better long-time stability than the stabilized 300 series stainless steels in either the annealed or cold worked conditions. Type 304H mill-annealed tubing was provided to ORNL for testing of base metal and butt welds. The tubing was found to fall within range of expected strength for 304H stainless steel. The composite 304/308 stainless steel was found to be stronger than typical for the weldment. Boiler tubing was removed from a commercial boiler for replacement by newer steels, but restraints imposed by the boiler owners did not permit the installation of the advanced steels, so a standard 32 stainless steel was used as a replacement. The T91 removed from the boiler was characterized.

  14. Rapid solidification of high-conductivity copper alloys. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Bloom, Theodore Atlas

    1989-01-01

    The main objective was to develop improved copper alloys of high strength and high thermal and electric conductivity. Chill block melt spinning was used to produce binary alloys of Cu-Cr and Cu-Zr, and ternary alloys of Cu-Cr-Ag. By quenching from the liquid state, up to 5 atomic percent of Cr and Zr were retained in metastable extended solid solution during the rapid solidification process. Eutectic solidification was avoided and the full strengthening benefits of the large volume fraction of precipitates were realized by subsequent aging treatment. The very low solid solubility of Cr and Zr in Cu result in a high conductivity Cu matrix strengthened by second phase precipitates. Tensile properties on as-cast and aged ribbons were measured at room and elevated temperatures. Precipitate coarsening of Cr in Cu was studied by changes in electrical resistance during aging. X-ray diffraction was used to measure the lattice parameter and the degree of supersaturation of the matrix. The microstructures were characterized by optical and electron microscopy.

  15. Recent advances in copper-catalyzed asymmetric coupling reactions

    PubMed Central

    2015-01-01

    Summary Copper-catalyzed (or -mediated) asymmetric coupling reactions have received significant attention over the past few years. Especially the coupling reactions of aryl or alkyl halides with nucleophiles became a very powerful tool for the formation of C–C, C–N, C–O and other carbon–heteroatom bonds as well as for the construction of heteroatom-containing ring systems. This review summarizes the recent progress in copper-catalyzed asymmetric coupling reactions for the formation of C–C and carbon–heteroatom bonds. PMID:26734106

  16. Recent advances in copper-catalyzed asymmetric coupling reactions.

    PubMed

    Zhou, Fengtao; Cai, Qian

    2015-01-01

    Copper-catalyzed (or -mediated) asymmetric coupling reactions have received significant attention over the past few years. Especially the coupling reactions of aryl or alkyl halides with nucleophiles became a very powerful tool for the formation of C-C, C-N, C-O and other carbon-heteroatom bonds as well as for the construction of heteroatom-containing ring systems. This review summarizes the recent progress in copper-catalyzed asymmetric coupling reactions for the formation of C-C and carbon-heteroatom bonds. PMID:26734106

  17. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 2: Zirconium-copper at 482, 538 and 593 C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Zirconium-copper (1/2 hard) was tested in argon over the temperature range from 482 to 593 C in an evaluation of short-term tensile and low-cycle fatigue behavior. The effect of strain rate on the tensile properties was evaluated at 538 C and in general it was found that the yield and ultimate strengths increased as the strain rate was increased from 0.0004 to 0.01/sec. Ductility was essentially insensitive to strain rate in the case of the zirconium-copper alloy. Strain-rate and hold-time effects on the low cycle fatigue behavior of zirconium-copper were evaluated in argon at 538 C. These effects were as expected in that decreased fatigue life was noted as the strain rate decreased and when hold times were introduced into the tension portion of the strain-cycle. Hold times in compression were much less detrimental than hold times in tension.

  18. EFFECT OF THERMAL PROCESSES ON COPPER-TIN ALLOYS FOR ZINC GETTERING

    SciTech Connect

    Korinko, P.; Golyski, M.

    2013-11-01

    A contamination mitigation plan was initiated to address the discovery of radioactive zinc‐65 in a glovebox. A near term solution was developed, installation of heated filters in the glovebox piping. This solution is effective at retaining the zinc in the currently contaminated area, but the gamma emitting contaminant is still present in a system designed for tritium beta. A project was initiated to develop a solution to contain the {sup 65}Zn in the furnace module. Copper and bronze (a Cu/Sn alloy) were found to be candidate materials to combine with zinc‐65 vapor, using thermodynamic calculations. A series of binary Cu/Sn alloys were developed (after determining that commercial alloys were unacceptable), that were found to be effective traps of zinc vapor. The task described in this report was undertaken to determine if the bronze substrates would retain their zinc gettering capability after being exposed to simulated extraction conditions with oxidizing and reducing gases. Pure copper and three bronze alloys were prepared, exposed to varying oxidation conditions from 250 to 450{degree}C, then exposed to varying reduction conditions in He-H{sub 2} from 250-450{degree}C, and finally exposed to zinc vapor at 350{degree}C for four hours. The samples were characterized using scanning electron microscopy, X-ray diffraction, differential thermal analysis, mass change, and visual observation. It was observed that the as fabricated samples and the reduced samples all retained their zinc gettering capacity while samples in the "as-oxidized" condition exhibited losses in zinc gettering capacity. Over the range of conditions tested, i.e., composition, oxidation temperature, and reduction temperature, no particular sample composition appeared better. Samples reduced at 350{degree}C exhibited the greatest zinc capacity, although there were some testing anomalies associated with these samples. This work clearly demonstrated that the zinc gettering was not adversely

  19. Destruction of the Capsid and Genome of GII.4 Human Norovirus Occurs during Exposure to Metal Alloys Containing Copper

    PubMed Central

    Manuel, C. S.; Moore, M. D.

    2015-01-01

    Human norovirus (HuNoV) represents a significant public health burden worldwide and can be environmentally transmitted. Copper surfaces have been shown to inactivate the cultivable surrogate murine norovirus, but no such data exist for HuNoV. The purpose of this study was to characterize the destruction of GII.4 HuNoV and virus-like particles (VLPs) during exposure to copper alloy surfaces. Fecal suspensions positive for a GII.4 HuNoV outbreak strain or GII.4 VLPs were exposed to copper alloys or stainless steel for 0 to 240 min and recovered by elution. HuNoV genome integrity was assessed by reverse transcription-quantitative PCR (RT-qPCR) (without RNase treatment), and capsid integrity was assessed by RT-qPCR (with RNase treatment), transmission electron microscopy (TEM), SDS-PAGE/Western blot analysis, and a histo-blood group antigen (HBGA) binding assay. Exposure of fecal suspensions to pure copper for 60 min reduced the GII.4 HuNoV RNA copy number by ∼3 log10 units when analyzed by RT-qPCR without RNase treatment and by 4 log10 units when a prior RNase treatment was used. The rate of reduction of the HuNoV RNA copy number was approximately proportional to the percentage of copper in each alloy. Exposure of GII.4 HuNoV VLPs to pure-copper surfaces resulted in noticeable aggregation and destruction within 240 min, an 80% reduction in the VP1 major capsid protein band intensity in 15 min, and a near-complete loss of HBGA receptor binding within 8 min. In all experiments, HuNoV remained stable on stainless steel. These results suggest that copper surfaces destroy HuNoV and may be useful in preventing environmental transmission of the virus in at-risk settings. PMID:25979897

  20. Destruction of the Capsid and Genome of GII.4 Human Norovirus Occurs during Exposure to Metal Alloys Containing Copper.

    PubMed

    Manuel, C S; Moore, M D; Jaykus, L A

    2015-08-01

    Human norovirus (HuNoV) represents a significant public health burden worldwide and can be environmentally transmitted. Copper surfaces have been shown to inactivate the cultivable surrogate murine norovirus, but no such data exist for HuNoV. The purpose of this study was to characterize the destruction of GII.4 HuNoV and virus-like particles (VLPs) during exposure to copper alloy surfaces. Fecal suspensions positive for a GII.4 HuNoV outbreak strain or GII.4 VLPs were exposed to copper alloys or stainless steel for 0 to 240 min and recovered by elution. HuNoV genome integrity was assessed by reverse transcription-quantitative PCR (RT-qPCR) (without RNase treatment), and capsid integrity was assessed by RT-qPCR (with RNase treatment), transmission electron microscopy (TEM), SDS-PAGE/Western blot analysis, and a histo-blood group antigen (HBGA) binding assay. Exposure of fecal suspensions to pure copper for 60 min reduced the GII.4 HuNoV RNA copy number by ∼3 log10 units when analyzed by RT-qPCR without RNase treatment and by 4 log10 units when a prior RNase treatment was used. The rate of reduction of the HuNoV RNA copy number was approximately proportional to the percentage of copper in each alloy. Exposure of GII.4 HuNoV VLPs to pure-copper surfaces resulted in noticeable aggregation and destruction within 240 min, an 80% reduction in the VP1 major capsid protein band intensity in 15 min, and a near-complete loss of HBGA receptor binding within 8 min. In all experiments, HuNoV remained stable on stainless steel. These results suggest that copper surfaces destroy HuNoV and may be useful in preventing environmental transmission of the virus in at-risk settings.

  1. Cell structure in cold worked and creep deformed phosphorus alloyed copper

    SciTech Connect

    Wu, Rui; Pettersson, Niklas; Martinsson, Åsa; Sandström, Rolf

    2014-04-01

    Transmission electron microscopy (TEM) examinations on as-received, cold worked, as well as cold worked and creep tested phosphorus-alloyed oxygen-free copper (Cu-OFP) have been carried out to study the role of the cell structure. The cell size decreased linearly with increasing plastic deformation in tension. The flow stress in the tests could also be correlated to the cell size. The observed relation between the flow stress and the cell size was in excellent agreement with previously published results. The dense dislocation walls that appeared after cold work in tension is likely to be the main reason for the dramatic increase in creep strength. The dense dislocation walls act as barriers against dislocation motion and their presence also reduces the recovery rate due to an unbalanced dislocation content.

  2. Direct Metal Deposition of H13 Tool Steel on Copper Alloy Substrate: Parametric Investigation

    NASA Astrophysics Data System (ADS)

    Imran, M. Khalid; Masood, S. H.; Brandt, Milan

    2015-12-01

    Over the past decade, researchers have demonstrated interest in tribology and prototyping by the laser aided material deposition process. Laser aided direct metal deposition (DMD) enables the formation of a uniform clad by melting the powder to form desired component from metal powder materials. In this research H13 tool steel has been used to clad on a copper alloy substrate using DMD. The effects of laser parameters on the quality of DMD deposited clad have been investigated and acceptable processing parameters have been determined largely through trial-and-error approaches. The relationships between DMD process parameters and the product characteristics such as porosity, micro-cracks and microhardness have been analysed using scanning electron microscope (SEM), image analysis software (ImageJ) and microhardness tester. It has been found that DMD parameters such as laser power, powder mass flow rate, feed rate and focus size have an important role in clad quality and crack formation.

  3. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  4. Application of advanced austenitic alloys to fossil power system components

    SciTech Connect

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  5. Auger electron spectroscopy study of surface segregation in the binary alloys copper-1 atomic percent indium, copper-2 atomic percent tin, and iron-6.55 atomic percent silicon

    NASA Technical Reports Server (NTRS)

    Ferrante, J.

    1973-01-01

    Auger electron spectroscopy was used to examine surface segregation in the binary alloys copper-1 at. % indium, copper-2 at. % tin and iron-6.55 at. % silicon. The copper-tin and copper-indium alloys were single crystals oriented with the /111/ direction normal to the surface. An iron-6.5 at. % silicon alloy was studied (a single crystal oriented in the /100/ direction for study of a (100) surface). It was found that surface segregation occurred following sputtering in all cases. Only the iron-silicon single crystal alloy exhibited equilibrium segregation (i.e., reversibility of surface concentration with temperature) for which at present we have no explanation. McLean's analysis for equilibrium segregation at grain boundaries did not apply to the present results, despite the successful application to dilute copper-aluminum alloys. The relation of solute atomic size and solubility to surface segregation is discussed. Estimates of the depth of segregation in the copper-tin alloy indicate that it is of the order of a monolayer surface film.

  6. New Cu(TiBN x ) copper alloy films for industrial applications

    NASA Astrophysics Data System (ADS)

    Lin, Chon-Hsin

    2016-06-01

    In this study, I explore a new type of copper alloy, Cu(TiBN x ), films by cosputtering Cu and TiB within an Ar/N2 gas atmosphere on Si substrates. The films are then annealed for 1 h in a vacuum environment at temperatures up to 700 °C. The annealed films exhibit not only excellent thermal stability and low resistivity but also little leakage current and strong adhesion to the substrates while no Cu/Si interfacial interactions are apparent. Within a Sn/Cu(TiBN x )/Si structure at 200 °C, the new alloy exhibits a minute dissolution rate, which is lower than that of pure Cu by at least one order of magnitude. Furthermore, the new alloy’s consumption rate is comparable to that of Ni commonly used in solder joints. The new films appear suitable for some industrial applications, such as barrierless Si metallization and new wetting and diffusion barrier layers required in flip-chip solder joints.

  7. Effects of neutron irradiation on mechanical properties and microstructures of dispersion and precipitation hardened copper alloys

    NASA Astrophysics Data System (ADS)

    Singh, B. N.; Edwards, D. J.; Toft, P.

    1996-11-01

    Tensile specimens of Cusbnd Al2O3, CuCrZr and CuNiBe alloys were irradiated with fission neutrons to fluences of 5 × 1022, 5 × 1023and1 × 1024n/m2 (E > 1MeV) at 47°C. Tensile properties and Vickers hardness were determined at 22°C. Microstructures of irradiated as well as unirradiated specimens were examined using a transmission electron microscope and the fractured surfaces were investigated in a scanning electron microscope. The most significant effect of irradiation is a drastic decrease in the ductility of copper alloys at a dose level as low as 0.2 dpa. The loss of ductility appears to be related to the intrinsic hardness of the grain interior and not to the grain boundary embrittlement. It is suggested that the irradiation-induced hardening and the lack of uniform elongation may be understood in terms of difficulty in dislocation generation due to pinning of grown-in dislocation by defect clusters (loops) and/or impurity atoms.

  8. New Screening Test Developed for the Blanching Resistance of Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2004-01-01

    NASA's extensive efforts towards more efficient, safer, and more affordable space transportation include the development of new thrust-cell liner materials with improved capabilities and longer lives. For rocket engines fueled with liquid hydrogen, an important metric of liner performance is resistance to blanching, a phenomenon of localized wastage by cycles of oxidation-reduction due to local imbalance in the oxygen-fuel ratio. The current liner of the Space Shuttle Main Engine combustion chamber, a Cu-3Ag-0.5Zr alloy (NARloy-Z) is degraded in service by blanching. Heretofore, evaluating a liner material for blanching resistance involved elaborate and expensive hot-fire tests performed on rocket test stands. To simplify that evaluation, researchers at the NASA Glenn Research Center developed a screening test that uses simple, in situ oxidation-reduction cycling in a thermogravimetric analyzer (TGA). The principle behind this test is that resistance to oxidation or to the reduction of oxide, or both, implies resistance to blanching. Using this test as a preliminary tool to screen alloys for blanching resistance can improve reliability and save time and money. In this test a small polished coupon is hung in a TGA furnace at the desired (service) temperature. Oxidizing and reducing gases are introduced cyclically, in programmed amounts. Cycle durations are chosen by calibration, such that all copper oxides formed by oxidation are fully reduced in the next reduction interval. The sample weight is continuously acquired by the TGA as usual.

  9. PALLADIUM/COPPER ALLOY COMPOSITE MEMBRANES FOR HIGH TEMPERATURE HYDROGEN SEPARATION

    SciTech Connect

    J. Douglas Way

    2004-08-31

    This report summarizes progress made during the first year of research funding from DOE Grant No. DE-FG26-03NT41792 at the Colorado School of Mines. The period of performance was September 1, 2003 through August of 2004. Composite membranes, consisting of a thin Pd alloy film supported on a porous substrate have been investigated as a means of reducing the membrane cost and improving H{sub 2} flux. An electroless plating technique was utilized to deposit subsequent layers of palladium and copper over zirconia and alumina-based microfilters. The composite membranes thus made were annealed and tested at temperatures ranging from 250 to 500 C, under very high feed pressures (up to 450 psig) using pure gases and gaseous mixtures containing H{sub 2}, CO, CO{sub 2}, H{sub 2}O and H{sub 2}S, with the purpose of determining the effects these variables had on the H{sub 2} permeation rate, selectivity and percent recovery. The inhibition caused by CO/CO{sub 2} gases on a 7 {micro}m thick Pd-Cu composite membrane was less than 17% over a wide range of compositions at 350 C. H{sub 2}S caused a strong inhibition of the H{sub 2} flux of the same Pd-Cu composite membrane, which is accentuated at levels of 100 ppm or higher. The membrane was exposed to 50 ppm three times without permanent damage. At higher H{sub 2}S levels, above 100 ppm the membrane suffered some physical degradation and its performances was severely affected. The use of sweep gases improved the hydrogen flux and recovery of a Pd-Cu composite membrane. Recently, we have been able to dramatically reduce the thickness of these Pd alloy membranes to approximately one micron. This is significant because at this thickness, it is the cost of the porous support that controls the materials cost of a composite Pd alloy membrane, not the palladium inventory. Very recent results show that the productivity of our membranes is very high, essentially meeting the DOE pure hydrogen flux target value set by the DOE Hydrogen

  10. [Risk of exposure to metals in the production and processing of copper alloys].

    PubMed

    Crippa, M; Apostoli, P; Quarta, C; Alessio, L

    1991-01-01

    A study was carried out in 3 copper alloy industries: a foundry for scrap of various origin producing brass and bronze alloys (foundry A) and 2 foundries that used these same alloys (foundries B and C). An environmental investigation and biological monitoring of the employees for Pb, ZPP, Cu, Zn, Be, Sb, Mn, Ni and Cr were performed in each foundry. The results of biological and environmental monitoring showed that the Pb exposure levels were distinctly higher than those of the other metals in all 3 foundries. The highest levels of PbA and PbB were observed in foundry A, especially during scrap grinding operations, where the limit values were exceeded. The environmental concentrations and the levels of the biological indicators for all other metals, except Pb, were within reasonable limits. Therefore, in the investigated working situations and for the metals under study, except Pb, it would appear that a situation exists of exposure to "microdoses" which, even though not implying a risk of appearance of the classic signs and symptoms of intoxication, raises the problem of the possibility of identifying early effects and interpreting the biological indicators. Biological monitoring of exposed subjects has shown that the levels of the indicators for Cu, Ni and Cr are markedly different from the reference values on a group basis, whereas in individual workers the values are generally below the "upper limits". A comparison with the "limit values'' was only possible for the biological indicators of Pb; for the others, although differences were observed indicating that absorption had taken place, no univocal interpretation criteria exist, considering also the relatively low mean increases observed.(ABSTRACT TRUNCATED AT 250 WORDS)

  11. The antimicrobial activity of copper and copper alloys against nosocomial pathogens and Mycobacterium tuberculosis isolated from healthcare facilities in the Western Cape: an in-vitro study.

    PubMed

    Mehtar, S; Wiid, I; Todorov, S D

    2008-01-01

    Clinical isolates of meticillin-resistant Staphylococcus aureus (MRSA), Klebsiella pneumoniae, Pseudomonas aeruginosa, Acinetobacter baumannii, Candida albicans and Mycobacterium tuberculosis (MTB) were tested against copper (Cu) and its alloys. Stainless steel and polyvinylchloride (PVC) were used as controls. The amount of Cu required to inhibit test isolates at room temperature (24 degrees C) and at 4 degrees C was determined. At room temperature, Cu, DZR Brass (Cu 62%, Pb 2.5%, arsenate 0.13% and Zn 22.5%) and Brass 70/30 (Cu 70% and zinc 30%) inhibited C. albicans and K. pneumoniae at 60 min; nickel silver (NiAg) inhibited C. albicans at 60 min and K. pneumoniae at 270 min. P. aeruginosa was inhibited by Brass 70/30 and nickel silver (NiAg) at 180 min and at 270 min by Cu and DZR. Cu and DZR inhibited A. baumannii at 180 min while the other alloys were effective at 360 min. Stainless steel and PVC showed little or no inhibitory activity. Two M. tuberculosis strains, one isoniazid resistant (R267) and the other multidrug resistant (R432), demonstrated growth inhibition with Cu of 98% and 88% respectively compared with PVC; the other alloys were less active. Time to positivity (TTP) for R267 was >15 days with Cu and 11 days for the other alloys; with R432 it was 5 days. Effective inhibition of nosocomial pathogens and MTB by Cu and alloys was best when the Cu content was >55%.

  12. Perspectives on radiation effects in nickel-base alloys for applications in advanced reactors

    NASA Astrophysics Data System (ADS)

    Rowcliffe, A. F.; Mansur, L. K.; Hoelzer, D. T.; Nanstad, R. K.

    2009-07-01

    Because of their superior high temperature strength and corrosion properties, a set of Ni-base alloys has been proposed for various in-core applications in Gen IV reactor systems. However, irradiation-performance data for these alloys is either limited or non-existent. A review is presented of the irradiation-performance of a group of Ni-base alloys based upon data from fast breeder reactor programs conducted in the 1975-1985 timeframe with emphasis on the mechanisms involved in the loss of high temperature ductility and the breakdown in swelling resistance with increasing neutron dose. The implications of these data for the performance of the Gen IV Ni-base alloys are discussed and possible pathways to mitigate the effects of irradiation on alloy performance are outlined. A radical approach to designing radiation damage-resistant Ni alloys based upon recent advances in mechanical alloying is also described.

  13. Development of lead-free copper alloy graphite castings. Annual report for the period January through December 1996

    SciTech Connect

    Rohatgi, P.K.

    1997-03-01

    Centrifugal casting of Copper alloys containing graphite particles established the feasibility of making hollow cylindrical castings. In theses castings, the graphite particles are segregated to the inner periphery making them well suited for bearing applications because of the lubricity of the graphite particles. The recovery of graphite is found to be around 90%. Chemical analysis shows that the average concentration of graphite particles near the inner periphery is 13 vol.% (3.5 wt.%) and 16.3 vol.% (4.54 wt.%) for castings made from melts originally containing 7 vol.% (2 wt.%) and 13 vol.% (3.5 wt. %) graphite particles, respectively. Hardness tests show that as the volume fraction of graphite particles increases, the hardness values in the graphite rich zone is found to be widely scattered. The results indicate that it is feasible to centrifugally cast copper alloys containing dispersed graphite particles to produce cylindrical components with graphite rich inner periphery for bearing and plumbing applications.

  14. Effect of carbon on copper precipitation in deformed Fe-based alloys studied by positron annihilation spectroscopy

    NASA Astrophysics Data System (ADS)

    Zhang, S.; Schut, H.; Brück, E.; van der Zwaag, S.; van Dijk, N. H.

    2013-06-01

    The role of deformation-induced defects and carbon addition on the copper precipitation during aging at 550 °C is investigated in high-purity Fe-Cu-B-N-C alloy samples by Coincidence Doppler Broadening. In samples with 0% and 8% cold pre-strain, the influence of tensile pre-deformation on the precipitation kinetics of copper is studied. The deformation-induced defects are found to enhance the Cu precipitation kinetics. A sharp reduction in open volume defects is accompanied with a strong increase of Cu signature during the initial stage of aging, implying that the open defects (mainly dislocations) act as nucleation sites for Cu precipitates. A comparison of the time evolution of S-W plots between Fe-Cu, Fe-Cu-B-N, and Fe-Cu-B-N-C alloys indicates that the addition of carbon does not alter the Cu precipitation mechanism but decelerates the kinetics.

  15. On the effects of common pollutants on the corrosion of copper-nickel alloys in sulfide polluted seawater

    SciTech Connect

    Alhajji, J.N.; Reda, M.R.

    1995-09-01

    Various pollutants are often introduced in seawater by wet and dry deposition and by improper dumping of municipal wastewater. These pollutants often affect the corrosivity of seawater on copper-based alloys which might be thought to be resistant in this environment and do not receive sufficient research efforts. In the present investigation the effect was determined of some common pollutants such as urea, sodium sulfite, sodium nitrate, sodium phosphate, copper sulfate, lead acetate, ammonium sulfate, and ammonium chloride at a level of 10 ppm and of chlorine at 1 ppm concentration on the corrosion characteristics of the 90Cu-10Ni and the 70Cu-30Ni alloys in seawater, both in the presence and in the absence of 10 ppm sulfide. Both small amplitude cyclic voltammetry (SACV) and the Tafel extrapolation technique were employed as test procedures. All pollutants under investigation have led to an increase in corrosion rate and their effect was more pronounced when sulfide was also present. The effects of pollutants were more intense on 90Cu-10Ni as compared to 70Cu-30Ni alloys. In unpolluted seawater, the worst pollutant for 90Cu-10Ni alloy is sulfide followed by urea and chlorine while for the 70Cu-30Ni alloy, the worst pollutant was ammonium chloride followed by sulfide and sodium phosphate. In unpolluted seawater, the introduction of pollutants led to a corrosion reaction which was under cathodic control except for sulfide where the reaction was under anodic control and resulted in a sharp negative shift in the corrosion potential. In sulfide polluted seawater, the worst pollutant for 90Cu-10Ni alloy was ammonium sulfate followed by urea while for 70Cu-30Ni alloy, the worst pollutant was urea followed by ammonium chloride, ammonium sulfate, and sulfite ions.

  16. Advanced oxidation-resistant iron-based alloys for LWR fuel cladding

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Zinkle, S. J.; Snead, L. L.

    2014-05-01

    Application of advanced oxidation-resistant iron alloys as light water reactor fuel cladding is proposed. The motivations are based on specific limitations associated with zirconium alloys, currently used as fuel cladding, under design-basis and beyond-design-basis accident scenarios. Using a simplified methodology, gains in safety margins under severe accidents upon transition to advanced oxidation-resistant iron alloys as fuel cladding are showcased. Oxidation behavior, mechanical properties, and irradiation effects of advanced iron alloys are briefly reviewed and compared to zirconium alloys as well as historic austenitic stainless steel cladding materials. Neutronic characteristics of iron-alloy-clad fuel bundles are determined and fed into a simple economic model to estimate the impact on nuclear electricity production cost. Prior experience with steel cladding is combined with the current understanding of the mechanical properties and irradiation behavior of advanced iron alloys to identify a combination of cladding thickness reduction and fuel enrichment increase (∼0.5%) as an efficient route to offset any penalties in cycle length, due to higher neutron absorption in the iron alloy cladding, with modest impact on the economics.

  17. Effects of bonding bakeout thermal cycles on pre- and post irradiation microstructures, physical, and mechanical properties of copper alloys

    SciTech Connect

    Singh, B.N.; Eldrup, M.; Toft, P.; Edwards, D.J.

    1996-10-01

    At present, dispersion strengthened (DS) copper is being considered as the primary candidate material for the ITER first wall and divertor components. Recently, it was agreed among the ITER parties that a backup alloy should be selected from the two well known precipitation hardened copper alloys, CuCrZr and CuNiBe. It was therefore decided to carry out screening experiments to simulate the effect of bonding and bakeout thermal cycles on microstructure, mechanical properties, and electrical resistivity of CuCrZr and CuNiBe alloys. On the basis of the results of these experiments, one of the two alloys will be selected as a backup material. Tensile specimens of CuCrZr and CuNiBe alloys were given various heat treatments corresponding to solution anneal, prime ageing, and bonding thermal cycle followed by reageing and the reactor bakeout treatment at 623K for 100 hours. Tensile specimens of the DS copper were also given the heat treatment corresponding to the bonding thermal cycle. A number of these heat treated specimens of CuCrZr, CuNiBe, and DS copper were neutron irradiated at 523K to a dose level of {approx}0.3 dpa (NRT) in the DR-3 reactor at Riso. Both unirradiated and irradiated specimens with the various heat treatments were tensile tested at 532K. The dislocation, precipitate and void microstructures and electrical resistivity of these specimens were also determined. Results of these investigations will be reported and discussed in terms of thermal and irradiation stability of precipitates and irradiation-induced precipitation and recovery of dislocation microstructure. Results show that the bonding and bakeout thermal cycles are not likely to have any serious deleterious effects on the performance of these alloys. The CuNiBe alloys were found to be susceptible to radiation-induced embrittlement, however, the exact mechanism is not yet known. It is thought that radiation-induced precipitation and segregation of the beryllium may be responsible.

  18. Auger electron spectroscopy study of initial stages of oxidation in a copper - 19.6-atomic-percent-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Ferrante, J.

    1973-01-01

    Auger electron spectroscopy was used to examine the initial stages of oxidation of a polycrystalline copper - 19.6 a/o-aluminum alloy. The growth of the 55-eV aluminum oxide peak and the decay of the 59-, 62-, and 937-eV copper peaks were examined as functions of temperature, exposure, and pressure. Pressures ranged from 1x10 to the minus 7th power to 0.0005 torr of O2. Temperatures ranged from room temperature to 700 C. A completely aluminum oxide surface layer was obtained in all cases. Complete disappearance of the underlying 937-eV copper peak was obtained by heating at 700 C in O2 at 0.0005 torr for 1 hr. Temperature studies indicated that thermally activated diffusion was important to the oxidation studies. The initial stages of oxidation followed a logarithmic growth curve.

  19. Textured tape substrates from binary copper alloys with vanadium and yttrium for the epitaxial deposition of buffer and superconducting layers

    NASA Astrophysics Data System (ADS)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Egorova, L. Yu.; Suaridze, T. R.

    2016-05-01

    The structure of tapes of binary Cu-0.6 wt % V and Cu-1 wt % Y alloys and texturing process of them in the course of cold deformation by rolling to 99% and subsequent recrystallizing annealing have been studied. The possibility of achieving the perfect cube texture in thin tapes made from binary copper-based alloys with vanadium and yttrium additions has in principle been shown. This opens the prospect of using them as substrates when manufacturing tapes of second-generation high-temperature superconductors. Optimum annealing conditions for the studied alloys have been determined, which have made it possible to produce the perfect biaxial texture with a content of cube {001}<100> ± 10° grains on the surfaces of textured tapes of more than 95%.

  20. Advanced oxide dispersion strengthened sheet alloys for improved combustor durability

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.

    1981-01-01

    Burner design modifications that will take advantage of the improved creep and cyclic oxidation resistance of oxide dispersion strengthened (ODS) alloys while accommodating the reduced fatigue properties of these materials were evaluated based on preliminary analysis and life predictions, on construction and repair feasibility, and on maintenance and direct operating costs. Two designs - the film cooled, segmented louver and the transpiration cooled, segmented twin Wall - were selected for low cycle fatigue (LCF) component testing. Detailed thermal and structural analysis of these designs established the strain range and temprature at critical locations resulting in predicted lives of 10,000 cycles for MA 956 alloy. The ODs alloys, MA 956 and HDA 8077, demonstrated a 167 C (300 F) temperature advantage over Hastelloy X alloy in creep strength and oxidation resistance. The MA 956 alloy was selected for mechanical property and component test evaluations. The MA 956 alloy was superior to Hastelloy X in LCF component testing of the film cooled, segmented louver design.

  1. Fabrication and characterization of Y2O3 dispersion strengthened copper alloys

    NASA Astrophysics Data System (ADS)

    Carro, G.; Muñoz, A.; Monge, M. A.; Savoini, B.; Pareja, R.; Ballesteros, C.; Adeva, P.

    2014-12-01

    Three copper base materials were fabricated following different routes: cast Cu-1 wt.%Y (C-Cu1Y) produced by vacuum induction melting, and Cu-1 wt.%Y (PM-Cu1Y) and Cu-1 wt.%Y2O3 (PM-Cu1Y2O3) both processed by a powder metallurgy route and sintering by hot isostatic pressing. PM-Cu1Y alloy was prepared by cryomilling and PM-Cu1Y2O3 by conventional milling at room temperature. The materials were characterized by X-ray diffraction, optical and electron microscopy and microhardness measurements. C-Cu1Y presents a characteristic eutectic microstructure while PM-Cu1Y2O3 exhibits a composite like microstructure. Electron microscopy analyses of as-HIP PM-Cu1Y revealed irregular decoration of yttrium-rich oxides at the grain boundaries and an inhomogeneous dispersion of polygonal shaped yttrium-rich oxides dispersed in the Cu matrix. Tensile tests performed on PM-Cu-1Y on the temperature range of 293-773 K have showed a decrease of the yield strength at temperatures higher than 473 K, and monotonically decrease of the ultimate tensile strength and maximum plastic strain on increasing temperature.

  2. Inverse Calibration Free fs-LIBS of Copper-Based Alloys

    NASA Astrophysics Data System (ADS)

    Smaldone, Antonella; De Bonis, Angela; Galasso, Agostino; Guarnaccio, Ambra; Santagata, Antonio; Teghil, Roberto

    2016-09-01

    In this work the analysis by Laser Induced Breakdown Spectroscopy (LIBS) technique of copper-based alloys having different composition and performed with fs laser pulses is presented. A Nd:Glass laser (Twinkle Light Conversion, λ = 527 nm at 250 fs) and a set of bronze and brass certified standards were used. The inverse Calibration-Free method (inverse CF-LIBS) was applied for estimating the temperature of the fs laser induced plasma in order to achieve quantitative elemental analysis of such materials. This approach strengthens the hypothesis that, through the assessment of the plasma temperature occurring in fs-LIBS, straightforward and reliable analytical data can be provided. With this aim the capability of the here adopted inverse CF-LIBS method, which is based on the fulfilment of the Local Thermodynamic Equilibrium (LTE) condition, for an indirect determination of the species excitation temperature, is shown. It is reported that the estimated temperatures occurring during the process provide a good figure of merit between the certified and the experimentally determined composition of the bronze and brass materials, here employed, although further correction procedure, like the use of calibration curves, can be demanded. The reported results demonstrate that the inverse CF-LIBS method can be applied when fs laser pulses are used even though the plasma properties could be affected by the matrix effects restricting its full employment to unknown samples provided that a certified standard having similar composition is available.

  3. X-ray Microscopy Studies of Electromigration in Advanced Copper Interconnects

    SciTech Connect

    Schneider, G.; Rudolph, S.; Heim, S.; Rehbein, S.; Guttmann, P.

    2006-02-07

    X-rays have the advantage that they penetrate samples which are several micrometers thick without significant sample damage, and that they provide a chemical image contrast between different dielectric layers of the Cu/low-k on-chip interconnect stack. Therefore, x-ray microscopy is an ideal tool for quantitative 3-D investigations of void dynamics with high spatial resolution of 20 nm. Using the BESSY full-field transmission x-ray microscope (TXM), we performed electromigration studies of advanced backend-of-line (BEoL) stacks of high-performance microprocessors containing copper interconnects and low-k materials. We observed void movement along the top copper/dielectric (SiNx) interface which is found to be the main pathway for electromigration-induced atomic copper transport.

  4. X-ray Microscopy Studies of Electromigration in Advanced Copper Interconnects

    NASA Astrophysics Data System (ADS)

    Schneider, G.; Guttmann, P.; Rudolph, S.; Heim, S.; Rehbein, S.; Meyer, M. A.; Zschech, E.

    2006-02-01

    X-rays have the advantage that they penetrate samples which are several micrometers thick without significant sample damage, and that they provide a chemical image contrast between different dielectric layers of the Cu/low-k on-chip interconnect stack. Therefore, x-ray microscopy is an ideal tool for quantitative 3-D investigations of void dynamics with high spatial resolution of 20 nm. Using the BESSY full-field transmission x-ray microscope (TXM), we performed electromigration studies of advanced backend-of-line (BEoL) stacks of high-performance microprocessors containing copper interconnects and low-k materials. We observed void movement along the top copper/dielectric (SiNx) interface which is found to be the main pathway for electromigration-induced atomic copper transport.

  5. The effect of bonding and bakeout thermal cycles on the properties of copper alloys irradiated at 100 C

    SciTech Connect

    Edwards, D.J.; Singh, B.N.; Toft, P.; Eldrup, M.

    1998-03-01

    This report describes the final irradiation experiment in a series of screening experiments aimed at investigating the effects of bonding and bakeout thermal cycles on irradiated copper alloys. Tensile specimens of CuCrZr and CuNiBe alloys were given various heat treatments corresponding to solution anneal, prime-ageing and bonding thermal treatment. The post-irradiation tests at 100 C revealed the greatest loss of ductility occurred in the CuCrZr alloys, irrespective of the pre-irradiation heat treatment, with the uniform elongation dropping to levels of less than 1.5%. The yield and ultimate strengths for all of the individual heat treated samples increased substantially after irradiation. The same trend was observed for the CuNiBe alloys, which overall exhibited a factor of 3 higher uniform elongation after irradiation with almost double the strength. In both alloys irradiation-induced precipitation lead to a large increase in the strength of the solution annealed specimens with a noticeable decrease in uniform elongation. The Al25 alloy also experienced an increase in the overall strength of the alloy after irradiation, accompanied by approximately a 50% decrease in the uniform and total elongation. The additional bakeout treatments given to the CuCrZr and CuNiBe before irradiation served to increase the strength, but in terms of the ductility no improvement or degradation resulted from the additional thermal exposure. The results of this experiment confirm that the al25 possesses the most resistant microstructure to thermal and irradiation-induced changes, while the competing effects of ballistic dissolution and reprecipitation lead to important changes in the two precipitation strengthened alloys. This study and others have repeatedly shown that these materials can only be used if the very low uniform elongation (1% or less) can be accounted for in the design since pre-irradiation thermal processing cannot mitigate the irradiation embrittlement.

  6. Weldability and joining techniques for advanced fossil energy system alloys

    SciTech Connect

    Lundin, C.D.; Qiao, C.Y.P.; Liu, W.; Yang, D.; Zhou, G.; Morrison, M.

    1998-05-01

    The efforts represent the concerns for the basic understanding of the weldability and fabricability of the advanced high temperature alloys so necessary to affect increases in the efficiency of the next generation Fossil Energy Power Plants. The effort was divided into three tasks with the first effort dealing with the welding and fabrication behavior of 310HCbN (HR3C), the second task details the studies aimed at understanding the weldability of a newly developed 310TaN high temperature stainless (a modification of 310 stainless) and Task 3 addressed the cladding of austenitic tubing with Iron-Aluminide using the GTAW process. Task 1 consisted of microstructural studies on 310HCbN and the development of a Tube Weldability test which has applications to production welding techniques as well as laboratory weldability assessments. In addition, the evaluation of ex-service 310HCbN which showed fireside erosion and cracking at the attachment weld locations was conducted. Task 2 addressed the behavior of the newly developed 310 TaN modification of standard 310 stainless steel and showed that the weldability was excellent and that the sensitization potential was minimal for normal welding and fabrication conditions. The microstructural evolution during elevated temperature testing was characterized and the second phase particles evolved upon aging were identified. Task 3 details the investigation undertaken to clad 310HCbN tubing with Iron Aluminide and developed welding conditions necessary to provide a crack free cladding. The work showed that both a preheat and a post-heat was necessary for crack free deposits and the effect of a third element on the cracking potential was defined together with the effect of the aluminum level for optimum weldability.

  7. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  8. Production of copper and Heusler alloy Cu 2MnAl mosaic single crystals for neutron monochromators

    NASA Astrophysics Data System (ADS)

    Courtois, P.; Hamelin, B.; Andersen, K. H.

    2004-08-01

    The growth of high-quality, large single crystals of copper allows the production of very efficient double focusing copper monochromators at ILL. The main difficulty of adapting the crystal mosaic to the instrument requirements has been overcome through the development of specific techniques such as the "onion peel" method and plastic deformations at high temperature. Several instruments have been equipped with new copper monochromators allowing a significant gain in the neutron flux onto the sample. ILL also produces Heusler single crystals with a controlled mosaic for polarized neutrons. Recently, an order of magnitude increase in polarized neutron flux has been reached on the triple axis spectrometer IN20 using a new Heusler monochromator. In addition, the Neutron Optics Laboratory carries out developments in the field of new materials for neutron monochromators. Mixed gradient crystals have been successfully grown with a variation in the d spacing Δ d/ d≈10 -2. Studies on new polarizing crystal alloys are also in progress and NiMnSb Heusler alloy having partially enriched Ni with 60Ni may be interesting for polarized neutron applications.

  9. Hydrothermal Synthesis of Copper Nanowires as Advanced Conductive Agents for Lithium Ion Batteries.

    PubMed

    Han, Dong; Li, Xuan; Zhao, Xinyi; Feng, Jinkui; Qian, Yitai

    2015-09-01

    Copper nanowires (CuNW) are synthesized via one-pot hydrothermal method and test as advanced conductive agents for lithium ion batteries. Anode prepared with CuNW and graphite show improved rate ability and excellent cycling stability even at high rate. AC-impedance of CuNW added electrode is much lower than that of electrodes containing carbon black only. This implies the CuNW could lower the electronical resistance. PMID:26716306

  10. Auger electron spectroscopic study of mechanism of sulfide-accelerated corrosion of copper-nickel alloy in seawater

    NASA Astrophysics Data System (ADS)

    Schrader, Malcolm E.

    The mechanism of sulfide-induced accelerated corrosion of 90-10 copper-nickel(iron) alloy is investigated. Samples of the alloy are exposed to flowing (2.4 m/s) seawater, with and without 0 01 mg/l sulfide, for various periods of time. The resulting surfaces are examined by means of Auger electron spectroscopy coupled with inert-ion-homoardment. A detailed depth profile is thereby obtained of concentrations in the surface region of a total of nine elements. The results are consistent with the hypothesis that iron hydroxide segregates at the surface to form a protective gelatinous layer against the normal chloride-induced corrosion process. Trace sulfide interferes with formation of a good protective layer and leaves the iron hydroxide vulnerable to ultimate partial or complete debonding. When the alloy is first exposed to "pure" seawater for a prolonged period of time, however, subsequent exposure to sulfide is no longer deleterious. This is apparently due to a layer of copper-nickel salt that slowly forms over the iron hydroxide.

  11. High temperature mechanical properties of a zirconium-modified, precipitation- strengthened nickel, 30 percent copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened Monel-type alloy has been developed through minor alloying additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. A comparison of the mechanical properties, as determined by testing in air, of the zirconium-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  12. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  13. A Computationally Based Approach to Homogenizing Advanced Alloys

    SciTech Connect

    Jablonski, P D; Cowen, C J

    2011-02-27

    We have developed a computationally based approach to optimizing the homogenization heat treatment of complex alloys. The Scheil module within the Thermo-Calc software is used to predict the as-cast segregation present within alloys, and DICTRA (Diffusion Controlled TRAnsformations) is used to model the homogenization kinetics as a function of time, temperature and microstructural scale. We will discuss this approach as it is applied to both Ni based superalloys as well as the more complex (computationally) case of alloys that solidify with more than one matrix phase as a result of segregation. Such is the case typically observed in martensitic steels. With these alloys it is doubly important to homogenize them correctly, especially at the laboratory scale, since they are austenitic at high temperature and thus constituent elements will diffuse slowly. The computationally designed heat treatment and the subsequent verification real castings are presented.

  14. Recent advances in the deformation processing of titanium alloys

    NASA Astrophysics Data System (ADS)

    Tamirisakandala, S.; Bhat, R. B.; Vedam, B. V.

    2003-12-01

    Titanium (Ti) alloys are special-purpose materials used for several critical applications in aerospace as well as non-aerospace industries, and extensive deformation processing is necessary to shape-form these materials, which poses many challenges due to the microstructural complexities. Some of the recent developments in the deformation processing of Ti alloys and usefulness of integrating the material behavior information with simulation schemes while designing and optimizing manufacturing process schedules are discussed in this paper. Discussions are primarily focused on the most important alloy, Ti-6Al-4V and on developing a clear understanding on the influence of key parameters (e.g., oxygen content, starting microstructure, temperature, and strain rate) on the deformation behavior during hot working. These studies are very useful not only for obtaining controlled microstructures but also to design complex multi-step processing sequences to produce defect-free components. Strain-induced porosity (SIP) has been a serious problem during titanium alloy processing, and improved scientific understanding helps in seeking elegant solutions to avoid SIP. A novel high-speed processing technique for microstructural conversion in titanium has been described, which provides several benefits over the conventional slow-speed practices. The hot working behavior of some of the affordable α+β and β titanium alloys being developed recently—namely, Ti-5.5Al-1Fe, Ti-10V-2Fe-3Al, Ti-6.8Mo-4.5Fe-1.5Al, and Ti-10V-4.5Fe-1.5Al—has been analyzed, and the usefulness of the processing maps in optimizing the process parameters and design of hot working schedules in these alloys is demonstrated. Titanium alloys modified with small additions of boron are emerging as potential candidates for replacing structural components requiring high specific strength and stiffness. Efforts to understand the microstructural mechanisms during deformation processing of Ti-B alloys and the issues

  15. SU-E-T-10: A Dosimetric Comparison of Copper to Lead-Alloy Apertures for Electron Beam Therapy

    SciTech Connect

    Rusk, B; Hogstrom, K; Gibbons, J; Carver, R

    2014-06-01

    Purpose: To evaluate dosimetric differences of copper compared to conventional lead-alloy apertures for electron beam therapy. Methods: Copper apertures were manufactured by .decimal, Inc. and matching lead-alloy, Cerrobend, apertures were constructed for 32 square field sizes (2×2 – 20×20 cm{sup 2}) for five applicator sizes (6×6–25×25 cm{sup 2}). Percent depth-dose and off-axis-dose profiles were measured using an electron diode in water with copper and Cerrobend apertures for a subset of aperture sizes (6×6, 10×10, 25×25 cm{sup 2}) and energies (6, 12, 20 MeV). Dose outputs were measured for all field size-aperture combinations and available energies (6–20 MeV). Measurements were taken at 100 and 110 cm SSDs. Using this data, 2D planar absolute dose distributions were constructed and compared. Passing criteria were ±2% of maximum dose or 1-mm distance-to-agreement for 99% of points. Results: A gamma analysis of the beam dosimetry showed 93 of 96 aperture size, applicator, energy, and SSD combinations passed the 2%/1mm criteria. Failures were found for small field size-large applicator combinations at 20 MeV and 100-cm SSD. Copper apertures showed a decrease in bremsstrahlung production due to copper's lower atomic number compared to Cerrobend (greatest difference was 2.5% at 20 MeV). This effect was most prominent at the highest energies with large amounts of shielding material present (small field size-large applicator). Also, an increase in electrons scattered from the collimator edge of copper compared to Cerrobend resulted in an increased dose at the field edge for copper at shallow depths (greatest increase was 1% at 20 MeV). Conclusion: Apertures for field sizes ≥6×6 cm{sup 2} at any energy, or for small fields (≤4×4 cm{sup 2}) at energies <20 MeV, showed dosimetric differences less than 2%/1mm for more than 99% of points. All field size-applicator size-energy combinations passed 3%/1mm criteria for 100% of points. Work partially funded

  16. Copper

    Integrated Risk Information System (IRIS)

    Copper ; CASRN 7440 - 50 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic Effects )

  17. Microstructural evolution and mechanical properties of a copper-zirconium alloy processed by severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Wongsa-Ngam, Jittraporn

    A copper alloy, Cu-0.1% Zr, has been processed at room temperature by different techniques of severe plastic deformation (SPD), namely equal-channel angular pressing (ECAP), high-pressure torsion (HPT) and a combination of both processing (ECAP + HPT). The experiments were conducted to evaluate the microstructural evolution and mechanical properties for each of the processed and their combination. A transmission electron microscopy (TEM) and an electron backscatter diffraction (EBSD) techniques were employed to measure the microstructural features, grain size distributions and the distribution of the misorientation angles. The mechanical properties of the processed samples were examined and compared both at a room temperature using microhardness measurements and at an elevated temperature using tensile testing. Using TEM and EBSD techniques, it is demonstrated that these three SPD procedures have a potential for producing an ultrafine-grain structure containing reasonably equiaxed grains with high-angle boundary misorientations. However, microstructures are refined in different level depending on the processing operation. The grain refinement mechanisms are primarily governed by dislocation activities. Microhardness distribution of the strained samples shows that there is a non-uniform of this distribution in the early stages of deformation where the lower hardness values were measured near the bottom of samples for ECAP and at the central region for HPT. This inhomogeneity is gradual decreased with increasing imposed strain and ultimately the microhardness distribution is reasonably homogeneous when the sufficient strain is subjected to the sample. The tensile results demonstrate that the samples after SPD processing exhibit superior mechanical properties with the combination of high strength and ductility compared to the as-received materials where the maximum elongation to failure of ˜240% at 723 K using a strain rate of 1.0 x 10 -4 s-1 is achieved in a sample

  18. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect

    Swindeman, R.W.; Ren, W.

    1995-08-01

    Alloys for design and construction of structural components needed to contain process streams and provide internal structures in advanced heat recovery and hot gas cleanup systems were examined. Emphasis was placed on high-strength, corrosion-resistant alloys for service at temperatures above 1000 {degrees}F (540{degrees}C). Data were collected that related to fabrication, joining, corrosion protection, and failure criteria. Alloys systems include modified type 310 and 20Cr-25Ni-Nb steels and sulfidation-resistance alloys HR120 and HR160. Types of testing include creep, stress-rupture, creep crack growth, fatigue, and post-exposure short-time tensile. Because of the interest in relatively inexpensive alloys for high temperature service, a modified type 310 stainless steel was developed with a target strength of twice that for standard type 310 stainless steel.

  19. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect

    Swindeman, R.W.; Ren, W.

    1996-08-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, modified alloy 800, and two sulfidation resistant alloys: HR160 and HR120. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700{degrees}C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925{degrees}C with good weldability and ductility.

  20. Texture and mechanical properties of tape substrates from binary and ternary copper alloys for second-generation high-temperature superconductors

    NASA Astrophysics Data System (ADS)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Suaridze, T. R.; Egorova, L. Yu.; Akshentsev, Yu. N.; Kazantsev, V. A.

    2015-01-01

    The process of texture formation in tapes made of a number of binary and ternary copper alloys upon cold rolling to degrees of deformation of 98.6-99% and subsequent recrystallization annealing has been studied. The possibility of designing multicomponent alloys based on the binary Cu-30% Ni alloy additionally alloyed with elements that strengthen the fcc matrix, such as iron or chromium, has been shown. The opportunity of obtaining a perfect cube texture in a thin tape made of binary and ternary copper alloys opens prospects for their use as substrates in the technology of second-generation HTSC cables. Optimum regimes of annealing have been determined, which make it possible to obtain in the Cu- M and Cu-(30-40)Ni- M ( M = Fe, Cr, Mn) alloys a perfect biaxial texture with the fraction of cube grains {001}<100> on the surface of the tape more than 94%. The estimation of the mechanical properties of the textured tapes of the investigated alloys demonstrates a yield strength that is 2.5-4.5 times greater than that in the textured tape of pure copper.

  1. Selective hydrogenation of 1,3-butadiene on platinum–copper alloys at the single-atom limit

    PubMed Central

    Lucci, Felicia R.; Liu, Jilei; Marcinkowski, Matthew D.; Yang, Ming; Allard, Lawrence F.; Flytzani-Stephanopoulos, Maria; Sykes, E. Charles H.

    2015-01-01

    Platinum is ubiquitous in the production sectors of chemicals and fuels; however, its scarcity in nature and high price will limit future proliferation of platinum-catalysed reactions. One promising approach to conserve platinum involves understanding the smallest number of platinum atoms needed to catalyse a reaction, then designing catalysts with the minimal platinum ensembles. Here we design and test a new generation of platinum–copper nanoparticle catalysts for the selective hydrogenation of 1,3-butadiene,, an industrially important reaction. Isolated platinum atom geometries enable hydrogen activation and spillover but are incapable of C–C bond scission that leads to loss of selectivity and catalyst deactivation. γ-Alumina-supported single-atom alloy nanoparticle catalysts with <1 platinum atom per 100 copper atoms are found to exhibit high activity and selectivity for butadiene hydrogenation to butenes under mild conditions, demonstrating transferability from the model study to the catalytic reaction under practical conditions. PMID:26449766

  2. Selective hydrogenation of 1,3-butadiene on platinum–copper alloys at the single-atom limit

    SciTech Connect

    Lucci, Felicia R.; Liu, Jilei; Marcinkowski, Matthew D.; Yang, Ming; Allard, Lawrence F.; Flytzani-Stephanopoulos, Maria; Sykes, E. Charles H.

    2015-10-09

    Platinum is ubiquitous in the production sectors of chemicals and fuels; however, its scarcity in nature and high price will limit future proliferation of platinum-catalysed reactions. One definite approach to conserve platinum involves understanding the smallest number of platinum atoms needed to catalyse a reaction, then designing catalysts with the minimal platinum ensembles. Here we design and test a new generation of platinum–copper nanoparticle catalysts for the selective hydrogenation of 1,3-butadiene,, an industrially important reaction. Isolated platinum atom geometries enable hydrogen activation and spillover but are incapable of C–C bond scission that leads to loss of selectivity and catalyst deactivation. γ-Alumina-supported single-atom alloy nanoparticle catalysts with <1 platinum atom per 100 copper atoms are found to exhibit high activity and selectivity for butadiene hydrogenation to butenes under mild conditions, demonstrating transferability from the model study to the catalytic reaction under practical conditions.

  3. Selective hydrogenation of 1,3-butadiene on platinum-copper alloys at the single-atom limit

    NASA Astrophysics Data System (ADS)

    Lucci, Felicia R.; Liu, Jilei; Marcinkowski, Matthew D.; Yang, Ming; Allard, Lawrence F.; Flytzani-Stephanopoulos, Maria; Sykes, E. Charles H.

    2015-10-01

    Platinum is ubiquitous in the production sectors of chemicals and fuels; however, its scarcity in nature and high price will limit future proliferation of platinum-catalysed reactions. One promising approach to conserve platinum involves understanding the smallest number of platinum atoms needed to catalyse a reaction, then designing catalysts with the minimal platinum ensembles. Here we design and test a new generation of platinum-copper nanoparticle catalysts for the selective hydrogenation of 1,3-butadiene,, an industrially important reaction. Isolated platinum atom geometries enable hydrogen activation and spillover but are incapable of C-C bond scission that leads to loss of selectivity and catalyst deactivation. γ-Alumina-supported single-atom alloy nanoparticle catalysts with <1 platinum atom per 100 copper atoms are found to exhibit high activity and selectivity for butadiene hydrogenation to butenes under mild conditions, demonstrating transferability from the model study to the catalytic reaction under practical conditions.

  4. Selective hydrogenation of 1,3-butadiene on platinum-copper alloys at the single-atom limit.

    PubMed

    Lucci, Felicia R; Liu, Jilei; Marcinkowski, Matthew D; Yang, Ming; Allard, Lawrence F; Flytzani-Stephanopoulos, Maria; Sykes, E Charles H

    2015-01-01

    Platinum is ubiquitous in the production sectors of chemicals and fuels; however, its scarcity in nature and high price will limit future proliferation of platinum-catalysed reactions. One promising approach to conserve platinum involves understanding the smallest number of platinum atoms needed to catalyse a reaction, then designing catalysts with the minimal platinum ensembles. Here we design and test a new generation of platinum-copper nanoparticle catalysts for the selective hydrogenation of 1,3-butadiene,, an industrially important reaction. Isolated platinum atom geometries enable hydrogen activation and spillover but are incapable of C-C bond scission that leads to loss of selectivity and catalyst deactivation. γ-Alumina-supported single-atom alloy nanoparticle catalysts with <1 platinum atom per 100 copper atoms are found to exhibit high activity and selectivity for butadiene hydrogenation to butenes under mild conditions, demonstrating transferability from the model study to the catalytic reaction under practical conditions. PMID:26449766

  5. An exploratory study of a zirconium-modified, precipitation-strengthened nickel-30 copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened alloy has been produced through minor additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. Comparison of the mechanical properties, as determined by testing in air, of the Zr-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  6. Influence of copper content on the electrocatalytic activity toward methanol oxidation of CoχCuy alloy nanoparticles-decorated CNFs

    PubMed Central

    Ghouri, Zafar Khan; Barakat, Nasser A. M.; Kim, Hak Yong

    2015-01-01

    In this study, CoCu alloy nanoparticles-incorporated carbon nanofibers are introduced as effective non precious electrocatalyst for methanol oxidation in alkaline medium. The introduced electrocatalyst has been synthesized by simple and effective process; electrospinning. Typically, calcination, in nitrogen atmosphere, of electrospun nanofibers composed of cobalt acetate, copper acetate and poly (vinyl alcohol) leads to form carbon nanofibers decorated by CoCu nanoparticles. The nanofibrous morphology and alloy structure have been confirmed by SEM, TEM and XRD analyses. Investigation of the electrocatalytic activity indicates that copper content has strong influence, the alloy nanoparticles having the composition Cu5%Co95% showed distinct high performance; 100 times higher than other formulations. Overall, the introduced study revealed the veil about the distinct role of copper in enhancing the electrocatalytic activity of cobalt-based materials. PMID:26568442

  7. Influence of copper content on the electrocatalytic activity toward methanol oxidation of CoχCuy alloy nanoparticles-decorated CNFs

    NASA Astrophysics Data System (ADS)

    Ghouri, Zafar Khan; Barakat, Nasser A. M.; Kim, Hak Yong

    2015-11-01

    In this study, CoCu alloy nanoparticles-incorporated carbon nanofibers are introduced as effective non precious electrocatalyst for methanol oxidation in alkaline medium. The introduced electrocatalyst has been synthesized by simple and effective process; electrospinning. Typically, calcination, in nitrogen atmosphere, of electrospun nanofibers composed of cobalt acetate, copper acetate and poly (vinyl alcohol) leads to form carbon nanofibers decorated by CoCu nanoparticles. The nanofibrous morphology and alloy structure have been confirmed by SEM, TEM and XRD analyses. Investigation of the electrocatalytic activity indicates that copper content has strong influence, the alloy nanoparticles having the composition Cu5%Co95% showed distinct high performance; 100 times higher than other formulations. Overall, the introduced study revealed the veil about the distinct role of copper in enhancing the electrocatalytic activity of cobalt-based materials.

  8. Effect of copper addition at a rate of 4% weight on the machininability of ZA-21A1 cast alloy by CNC milling

    NASA Astrophysics Data System (ADS)

    Alqawabah, S. M. A.; Zaid, A. I. O.

    2014-06-01

    Little work is published on the effect of copper addition to zinc-aluminium ZA-21Al alloy on its surface quality machined by milling. In this paper, the effect of copper addition at a rate 4 % weight to the ZA-21Al alloy on its hardness and surface quality is investigated. It was found that the addition of 4% Cu resulted in 18.3% enhancement in microhardness whereas the mechanical characteristics were reduced (softening) about 14.5% at 0.2% strain. It was found that the best surface finish for this alloy before copper addition ZA21 was achieved at a feed rate of 100 mm/min and 1.25 mm depth of cut whereas the best surface finish for ZA21-4% Cu was achieved at feed rate 250 mm/min, 1600 rpm cutting velocity and 1.25 mm depth of cut.

  9. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

    SciTech Connect

    Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

    2006-10-31

    The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty,cycles (high burnup, boiling, aggressive chemistry) andto investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment.

  10. Damage mechanisms and fracture toughness of GlidCop ® CuAl25 IG0 copper alloy

    NASA Astrophysics Data System (ADS)

    Tähtinen, S.; Laukkanen, A.; Singh, B. N.

    2000-12-01

    Crack nucleation and growth behaviour are important parameters in deciding about the applicability of the dispersion strengthened copper alloy CuAl25 in components such as the first wall and divertor in ITER. The effective strain to fracture of notched tensile specimens decreased with increasing stress state triaxiality and with increasing temperature at constant constraint level following the Rice and Tracey model for void growth. In three point bend tests, the strain for stable crack initiation decreased significantly with increasing temperature. The CuAl25 alloy failed by a ductile microvoid mechanism where extensive void nucleation occurred at very low strains at grain boundaries with increasing stress state triaxiality. At elevated temperatures the fracture surface morphology changed from microvoid to intergranular fracture in three-point bend tests.

  11. Superthermostability of nanoscale TIC-reinforced copper alloys manufactured by a two-step ball-milling process

    NASA Astrophysics Data System (ADS)

    Wang, Fenglin; Li, Yunping; Xu, Xiandong; Koizumi, Yuichiro; Yamanaka, Kenta; Bian, Huakang; Chiba, Akihiko

    2015-12-01

    A Cu-TiC alloy, with nanoscale TiC particles highly dispersed in the submicron-grained Cu matrix, was manufactured by a self-developed two-step ball-milling process on Cu, Ti and C powders. The thermostability of the composite was evaluated by high-temperature isothermal annealing treatments, with temperatures ranging from 727 to 1273 K. The semicoherent nanoscale TiC particles with Cu matrix, mainly located along the grain boundaries, were found to exhibit the promising trait of blocking grain boundary migrations, which leads to a super-stabilized microstructures up to approximately the melting point of copper (1223 K). Furthermore, the Cu-TiC alloys after annealing at 1323 K showed a slight decrease in Vickers hardness as well as the duplex microstructure due to selective grain growth, which were discussed in terms of hardness contributions from various mechanisms.

  12. Influence of chemical disorder on energy dissipation and defect evolution in advanced alloys

    DOE PAGES

    Zhang, Yanwen; Jin, Ke; Xue, Haizhou; Lu, Chenyang; Olsen, Raina J.; Beland, Laurent K.; Ullah, Mohammad W.; Zhao, Shijun; Bei, Hongbin; Aidhy, Dilpuneet S.; et al

    2016-08-01

    We report that historically, alloy development with better radiation performance has been focused on traditional alloys with one or two principal element(s) and minor alloying elements, where enhanced radiation resistance depends on microstructural or nanoscale features to mitigate displacement damage. In sharp contrast to traditional alloys, recent advances of single-phase concentrated solid solution alloys (SP-CSAs) have opened up new frontiers in materials research. In these alloys, a random arrangement of multiple elemental species on a crystalline lattice results in disordered local chemical environments and unique site-to-site lattice distortions. Based on closely integrated computational and experimental studies using a novel setmore » of SP-CSAs in a face-centered cubic structure, we have explicitly demonstrated that increasing chemical disorder can lead to a substantial reduction in electron mean free paths, as well as electrical and thermal conductivity, which results in slower heat dissipation in SP-CSAs. The chemical disorder also has a significant impact on defect evolution under ion irradiation. Considerable improvement in radiation resistance is observed with increasing chemical disorder at electronic and atomic levels. Finally, the insights into defect dynamics may provide a basis for understanding elemental effects on evolution of radiation damage in irradiated materials and may inspire new design principles of radiation-tolerant structural alloys for advanced energy systems.« less

  13. Study of Acidithiobacillus ferrooxidans and enzymatic bio-Fenton process-mediated corrosion of copper-nickel alloy.

    PubMed

    Jadhav, U; Hocheng, H

    2016-10-01

    This study presents the corrosion behavior of the copper-nickel (Cu-Ni) alloy in the presence of Acidithiobacillus ferrooxidans (A. ferrooxidans) and glucose oxidase (GOx) enzyme. In both the cases ferric ions played an important role in weight loss and thereby to carry out the corrosion of the Cu-Ni alloy. A corrosion rate of 0.6 (±0.008), 2.11 (±0.05), 3.69 (±0.26), 0.7 (±0.006) and 0.08 (±0.002) mm/year was obtained in 72 h using 9K medium with ferrous sulfate, A. ferrooxidans culture supernatant, A. ferrooxidans cells, GOx enzyme and hydrogen peroxide (H2O2) solution respectively. The scanning electron microscopy (SEM) micrographs showed that a variable extent of corrosion was caused by 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells. An arithmetic average surface roughness (Ra) of 174.78 nm was observed for the control work-piece using optical profilometer. The change in Ra was observed with the treatment of the Cu-Ni alloy using various systems. The Ra for 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells was 374.54, 607.32 and 799.48 nm, respectively, after 24 h. These results suggest that A. ferrooxidans cells were responsible for more corrosion of the Cu-Ni alloy than other systems used.

  14. Investigation of the influence of grain boundary chemistry, test temperatures, and strain rate on the fracture behavior of ITER copper alloys

    SciTech Connect

    Leedy, K.; Stubbins, J.F.; Krus, D.

    1997-08-01

    In an effort to understand the mechanical behavior at elevated temperatures (>200{degrees}C) of the various copper alloys being considered for use in the ITER first wall, divertor, and limiter, a collaborative study has been initiated by the University of Illinois and PNNL with two industrial producers of copper alloys, Brush Wellman and OMG Americas. Details of the experimental matrix and test plans have been finalized and the appropriate specimens have already been fabricated and delivered to the University of Illinois and PNNL for testing and analysis. The experimental matrix and testing details are described in this report.

  15. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  16. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  17. Advanced Thermal-Barrier Bond Coatings for Alloys

    NASA Technical Reports Server (NTRS)

    Secura, Stephen

    1987-01-01

    New and improved bond coatings developed for use in thermal-barrier systems on Ni, Co-, and Fe-base alloy substrates. Use of these new bond coatings, containing ytterbium instead of yttrium, significantly increased lives of resultant thermal-barrier systems. Uses include many load-bearing applications in high-temperature, hostile environments.

  18. Advanced TEM characterization of oxide nanoparticles in ODS Fe–12Cr–5Al alloys

    DOE PAGES

    Unocic, Kinga A.; Pint, Bruce A.; Hoelzer, David T.

    2016-07-11

    For oxide nanoparticles present in three oxide-dispersion-strengthened (ODS) Fe–12Cr–5Al alloys containing additions of (1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), and (3) Y2O3 + HfO2 (125YH), were investigated using transmission and scanning transmission electron microscopy. Furthermore, in all three alloys nano-sized (<3.5 nm) oxide particles distributed uniformly throughout the microstructure were characterized using advanced electron microscopy techniques. In the 125Y alloy, mainly Al2O3 and yttrium–aluminum garnet (YAG) phases (Y3Al5O12) were present, while in the 125YZ alloy, additional Zr(C,N) precipitates were identified. The 125YH alloy had the most complex precipitation sequence whereby in addition to the YAG and Al2O3 phases,more » Hf(C,N), Y2Hf2O7, and HfO2 precipitates were also found. The presence of HfO2 was mainly due to the incomplete incorporation of HfO2 powder during mechanical alloying of the 125YH alloy. The alloy having the highest total number density of the oxides, the smallest grain size, and the highest Vickers hardness was the 125YZ alloy indicating, that Y2O3 + ZrO2 additions had the strongest effect on grain size and tensile properties. Finally, high-temperature mechanical testing will be addressed in the near future, while irradiation studies are underway to investigate the irradiation resistance of these new ODS FeCrAl alloys.« less

  19. Elevated temperature crack growth in advanced powder metallurgy aluminum alloys

    NASA Technical Reports Server (NTRS)

    Porr, William C., Jr.; Gangloff, Richard P.

    1990-01-01

    Rapidly solidified Al-Fe-V-Si powder metallurgy alloy FVS0812 is among the most promising of the elevated temperature aluminum alloys developed in recent years. The ultra fine grain size and high volume fraction of thermally stable dispersoids enable the alloy to maintain tensile properties at elevated temperatures. In contrast, this alloy displays complex and potentially deleterious damage tolerant and time dependent fracture behavior that varies with temperature. J-Integral fracture mechanics were used to determine fracture toughness (K sub IC) and crack growth resistance (tearing modulus, T) of extruded FVS0812 as a function of temperature. The alloy exhibits high fracture properties at room temperature when tested in the LT orientation, due to extensive delamination of prior ribbon particle boundaries perpendicular to the crack front. Delamination results in a loss of through thickness constraint along the crack front, raising the critical stress intensity necessary for precrack initiation. The fracture toughness and tensile ductility of this alloy decrease with increasing temperature, with minima observed at 200 C. This behavior results from minima in the intrinsic toughness of the material, due to dynamic strain aging, and in the extent of prior particle boundary delaminations. At 200 C FVS0812 fails at K levels that are insufficient to cause through thickness delamination. As temperature increases beyond the minimum, strain aging is reduced and delamination returns. For the TL orientation, K (sub IC) decreased and T increased slightly with increasing temperature from 25 to 316 C. Fracture in the TL orientation is governed by prior particle boundary toughness; increased strain localization at these boundaries may result in lower toughness with increasing temperature. Preliminary results demonstrate a complex effect of loading rate on K (sub IC) and T at 175 C, and indicate that the combined effects of time dependent deformation, environment, and strain aging

  20. CHARACTERIZATION OF AN ADVANCED GADOLINIUM NEUTRON ABSORBER ALLOY BY MEANS OF NEUTRON TRANSMISSION

    SciTech Connect

    Gregg W. Wachs

    2007-09-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the alloy at specific gadolinium dopant levels. The new alloy is to be deployed for criticality control of highly enriched DOE SNF. For the transmission experiments, alloy test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using only radiative capture cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium poison and in addition, verified the measured elemental composition of the alloy test samples. The good agreement also indirectly confirmed that the gadolinium was dispersed fairly uniformly in the alloy and the ENDF VII radiative capture cross section data were accurate.

  1. Investigation of austenitic alloys for advanced heat recovery and hot-gas cleanup systems

    SciTech Connect

    Swindeman, R.W.

    1997-12-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, and modified alloy 800. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700 C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925 C with good weldability and ductility.

  2. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, Jeff; Schneider, Judy

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including Titanium and its alloys. Solid state joining processes are being pursued as an alternative process to produce robust structures more amenable to high pressure applications. Various solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature to avoid detrimental changes to the microstructure. The work presented in this presentation investigates the feasibility of joining various titanium alloys using the solid state welding processes of FSW and TSW. Process descriptions and attributes of each weld process will be presented. Weld process set ]up and welding techniques will be discussed leading to the challenges experienced. Mechanical property data will also be presented.

  3. Molten metal processing of advanced cast aluminum alloys

    NASA Astrophysics Data System (ADS)

    Shivkumar, S.; Wang, L.; Apelian, D.

    1991-01-01

    Premium quality aluminum alloy castings are used extensively in various applications requiring a high strength-to-weight ratio, such as aerospace, automotive and other structural components. The mechanical properties in these structure-sensitive alloys are determined primarily by the secondary dendrite arm spacing and the morphology of interdendritic phases. In addition, the amount of porosity in the casting and the inclusion concentration have a strong influence on fracture, fatigue and impact properties. During the production of the casting, various molten metal processing techniques can be implemented to control these microstructural parameters. These melt treatments include grain refinement with Ti-B, eutectic modification with strontium or sodium, degassing with purge gases and filtration of inclusions. The efficiency of these treatments determines the quality of the cast component.

  4. Polyphase alloys as rechargeable electrodes in advanced battery systems

    NASA Technical Reports Server (NTRS)

    Huggins, Robert A.

    1987-01-01

    The rechargeability of electrochemical cells is often limited by negative electrode problems. These may include loss of capacity, increased impedance, macroscopic shape change, dendrite growth, or a tendency for filamentary or whisker growth. In principle, these problems can be reduced or eliminated by the use of alloys that undergo either displacement or insertion reactions at reactant species activities less than unity, rather than pure elements. The fundamental reasons for some of these problems with elemental electrodes, as well as the basic principles involved in the different behavior of alloys, are briefly discussed. More information is now available concerning the thermodynamic and kinetic properties of a number of alloys of potential interest for use as electrodes in elevated temperature lithium battery systems. Recent results have extended these results down to ambient temperatures, indicating that some such materials may be of interest for use with new low temperature molten salt electrolytes, or with organic solvent electrolytes. The all solid mixed conductor matrix concept is also reviewed.

  5. The study of marine corrosion of copper alloys in chlorinated condenser cooling circuits: the role of microbiological components.

    PubMed

    Carvalho, Maria L; Doma, Jemimah; Sztyler, Magdalena; Beech, Iwona; Cristiani, Pierangela

    2014-06-01

    The present paper reports the on-line monitoring of corrosion behavior of the CuNi 70:30 and Al brass alloys exposed to seawater and complementary offline microbiological analyses. An electrochemical equipment with sensors specifically set for industrial application and suitable to estimate the corrosion (by linear polarization resistance technique), the biofilm growth (by the BIOX electrochemical probe), the chlorination treatment and other physical-chemical parameters of the water has been used for the on-line monitoring. In order to identify and better characterize the bacteria community present on copper alloys, tube samples were collected after a long period (1year) and short period (2days) of exposition to treated natural seawater (TNSW) and natural seawater (NSW). From the collected samples, molecular techniques such as DNA extraction, polymerase chain reaction (PCR), denaturing gradient gel electrophoresis (DGGE) and identification by sequencing were performed to better characterize and identify the microbial biodiversity present in the samples. The monitoring data confirmed the significant role played by biofouling deposition against the passivity of these Cu alloys in seawater and the positive influence of antifouling treatments based on low level dosages. Molecular analysis indicated biodiversity with the presence of Marinobacter, Alteromonas and Pseudomonas species. PMID:24411305

  6. The study of marine corrosion of copper alloys in chlorinated condenser cooling circuits: the role of microbiological components.

    PubMed

    Carvalho, Maria L; Doma, Jemimah; Sztyler, Magdalena; Beech, Iwona; Cristiani, Pierangela

    2014-06-01

    The present paper reports the on-line monitoring of corrosion behavior of the CuNi 70:30 and Al brass alloys exposed to seawater and complementary offline microbiological analyses. An electrochemical equipment with sensors specifically set for industrial application and suitable to estimate the corrosion (by linear polarization resistance technique), the biofilm growth (by the BIOX electrochemical probe), the chlorination treatment and other physical-chemical parameters of the water has been used for the on-line monitoring. In order to identify and better characterize the bacteria community present on copper alloys, tube samples were collected after a long period (1year) and short period (2days) of exposition to treated natural seawater (TNSW) and natural seawater (NSW). From the collected samples, molecular techniques such as DNA extraction, polymerase chain reaction (PCR), denaturing gradient gel electrophoresis (DGGE) and identification by sequencing were performed to better characterize and identify the microbial biodiversity present in the samples. The monitoring data confirmed the significant role played by biofouling deposition against the passivity of these Cu alloys in seawater and the positive influence of antifouling treatments based on low level dosages. Molecular analysis indicated biodiversity with the presence of Marinobacter, Alteromonas and Pseudomonas species.

  7. Understanding of copper precipitation under electron or ion irradiations in FeCu0.1 wt% ferritic alloy by combination of experiments and modelling

    NASA Astrophysics Data System (ADS)

    Radiguet, B.; Barbu, A.; Pareige, P.

    2007-02-01

    This work is dedicated to the understanding of the basic processes involved in the formation of copper enriched clusters in low alloyed FeCu binary system (FeCu0.1 wt%) under irradiation at temperature close to 300 °C. Such an alloy was irradiated with electrons or with ions (Fe+ or He+) in order to deconvolute the effect of displacement cascades and the associated generation of point defect clusters (ion irradiations), and the super-saturation of mono-vacancies and self-interstitial atoms (electron irradiation). The microstructure of this alloy was characterised by tomographic atom probe. Experimental results were compared with results obtained with cluster dynamic model giving an estimation of the evolution of point defects (free or agglomerated) under irradiation on the one hand and describing homogeneous enhanced precipitation of copper on the other hand. The comparison between the results obtained on the different irradiation conditions and the model suggests that the point defect clusters (dislocation loops and/or nano-voids) created in displacement cascades play a major role in copper clustering in low copper alloy irradiated at 573 K.

  8. Influence of heat treatment on the microstructure and wear behavior of end-chill cast Zn-27Al alloys with different copper content

    NASA Astrophysics Data System (ADS)

    Jeshvaghani, R. Arabi; Ghahvechian, H.; Pirnajmeddin, H.; Shahverdi, H. R.

    2016-04-01

    The aim of this paper was to study the effect of heat treatment on the microstructure and wear behavior of Zn-27Al alloys with different copper content. In order to study the relationship between microstructure features and wear behavior, the alloys prepared by an end-chill cast apparatus and then heat treated. Heat treatment procedure involved solutionizing at temperature of 350 °C for 72 h followed by cooling within the furnace to room temperature. Microstructural characteristics of as-cast and heat-treated alloys at different distances from the chill were investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction. Wear tests were performed using a pin-on-disk test machine. To determine the wear mechanisms, the worn surfaces of the samples were also examined by SEM and EDS. Results showed that heat treatment led to the complete dissolution of as-cast dendritic microstructure and formation of a fine lamellar structure with well-distributed microconstituents. Moreover, addition of copper up to 1 wt% had no significant change in the microstructure, while addition of 2 and 4 wt% copper resulted in formation of ɛ (CuZn4) particle in the interdendritic regions. The influence of copper content on the wear behavior of the alloys was explained in terms of microstructural characteristics. Delamination was proposed as the dominant wear mechanism.

  9. Advancements in the mechanistic understanding of the copper-catalyzed azide–alkyne cycloaddition

    PubMed Central

    2013-01-01

    Summary The copper-catalyzed azide–alkyne cycloaddition (CuAAC) is one of the most broadly applicable and easy-to-handle reactions in the arsenal of organic chemistry. However, the mechanistic understanding of this reaction has lagged behind the plethora of its applications for a long time. As reagent mixtures of copper salts and additives are commonly used in CuAAC reactions, the structure of the catalytically active species itself has remained subject to speculation, which can be attributed to the multifaceted aggregation chemistry of copper(I) alkyne and acetylide complexes. Following an introductory section on common catalyst systems in CuAAC reactions, this review will highlight experimental and computational studies from early proposals to very recent and more sophisticated investigations, which deliver more detailed insights into the CuAAC’s catalytic cycle and the species involved. As diverging mechanistic views are presented in articles, books and online resources, we intend to present the research efforts in this field during the past decade and finally give an up-to-date picture of the currently accepted dinuclear mechanism of CuAAC. Additionally, we hope to inspire research efforts on the development of molecularly defined copper(I) catalysts with defined structural characteristics, whose main advantage in contrast to the regularly used precatalyst reagent mixtures is twofold: on the one hand, the characteristics of molecularly defined, well soluble catalysts can be tuned according to the particular requirements of the experiment; on the other hand, the understanding of the CuAAC reaction mechanism can be further advanced by kinetic studies and the isolation and characterization of key intermediates. PMID:24367437

  10. Advancements in the mechanistic understanding of the copper-catalyzed azide-alkyne cycloaddition.

    PubMed

    Berg, Regina; Straub, Bernd F

    2013-01-01

    The copper-catalyzed azide-alkyne cycloaddition (CuAAC) is one of the most broadly applicable and easy-to-handle reactions in the arsenal of organic chemistry. However, the mechanistic understanding of this reaction has lagged behind the plethora of its applications for a long time. As reagent mixtures of copper salts and additives are commonly used in CuAAC reactions, the structure of the catalytically active species itself has remained subject to speculation, which can be attributed to the multifaceted aggregation chemistry of copper(I) alkyne and acetylide complexes. Following an introductory section on common catalyst systems in CuAAC reactions, this review will highlight experimental and computational studies from early proposals to very recent and more sophisticated investigations, which deliver more detailed insights into the CuAAC's catalytic cycle and the species involved. As diverging mechanistic views are presented in articles, books and online resources, we intend to present the research efforts in this field during the past decade and finally give an up-to-date picture of the currently accepted dinuclear mechanism of CuAAC. Additionally, we hope to inspire research efforts on the development of molecularly defined copper(I) catalysts with defined structural characteristics, whose main advantage in contrast to the regularly used precatalyst reagent mixtures is twofold: on the one hand, the characteristics of molecularly defined, well soluble catalysts can be tuned according to the particular requirements of the experiment; on the other hand, the understanding of the CuAAC reaction mechanism can be further advanced by kinetic studies and the isolation and characterization of key intermediates. PMID:24367437

  11. Investigation of Advanced Processed Single-Crystal Turbine Blade Alloys

    NASA Technical Reports Server (NTRS)

    Peters, B. J.; Biondo, C. M.; DeLuca, D. P.

    1995-01-01

    This investigation studied the influence of thermal processing and microstructure on the mechanical properties of the single-crystal, nickel-based superalloys PWA 1482 and PWA 1484. The objective of the program was to develop an improved single-crystal turbine blade alloy that is specifically tailored for use in hydrogen fueled rocket engine turbopumps. High-gradient casting, hot isostatic pressing (HIP), and alternate heat treatment (HT) processing parameters were developed to produce pore-free, eutectic-free microstructures with different (gamma)' precipitate morphologies. Test materials were cast in high thermal gradient solidification (greater than 30 C/cm (137 F/in.)) casting furnaces for reduced dendrite arm spacing, improved chemical homogeneity, and reduced interdendritic pore size. The HIP processing was conducted in 40 cm (15.7 in.) diameter production furnaces using a set of parameters selected from a trial matrix study. Metallography was conducted on test samples taken from each respective trial run to characterize the as-HIP microstructure. Post-HIP alternate HT processes were developed for each of the two alloys. The goal of the alternate HT processing was to fully solution the eutectic gamma/(gamma)' phase islands and to develop a series of modified (gamma)' morphologies for subsequent characterization testing. This was accomplished by slow cooling through the (gamma)' solvus at controlled rates to precipitate volume fractions of large (gamma)'. Post-solution alternate HT parameters were established for each alloy providing additional volume fractions of finer precipitates. Screening tests included tensile, high-cycle fatigue (HCF), smooth and notched low-cycle fatigue (LCF), creep, and fatigue crack growth evaluations performed in air and high pressure (34.5 MPa (5 ksi)) hydrogen at room and elevated temperature. Under the most severe embrittling conditions (HCF and smooth and notched LCF in 34.5 MPa (5 ksi) hydrogen at 20 C (68 F), screening test

  12. Manufacture and engine test of advanced oxide dispersion strengthened alloy turbine vanes. [for space shuttle thermal protection

    NASA Technical Reports Server (NTRS)

    Bailey, P. G.

    1977-01-01

    Oxide-Dispersion-strengthened (ODS) Ni-Cr-Al alloy systems were exploited for turbine engine vanes which would be used for the space shuttle thermal protection system. Available commercial and developmental advanced ODS alloys were evaluated, and three were selected based on established vane property goals and manufacturing criteria. The selected alloys were evaluated in an engine test. Candidate alloys were screened by strength, thermal fatigue resistance, oxidation and sulfidation resistance. The Ni-16Cr (3 to 5)Al-ThO2 system was identified as having attractive high temperature oxidation resistance. Subsequent work also indicated exceptional sulfidation resistance for these alloys.

  13. Gold-copper nanostars as photo-thermal agents: synthesis and advanced electron microscopy characterization

    NASA Astrophysics Data System (ADS)

    Bazán-Díaz, Lourdes; Mendoza-Cruz, Rubén; Velázquez-Salazar, J. Jesús; Plascencia-Villa, Germán; Romeu, David; Reyes-Gasga, José; Herrera-Becerra, Raúl; José-Yacamán, Miguel; Guisbiers, Grégory

    2015-12-01

    Nanoalloys have emerged as multi-functional nanoparticles with applications in biomedicine and catalysis. This work reports the efficient production and the advanced transmission electron microscopy characterization of gold-copper pentagonal nanostars. The morphology of the branches is controlled by the adequate choice of the capping agent. When oleylamine is used rounded nanostars are produced, while pointed nanostars are obtained by using hexadecylamine. Both types of nanostars were proved to be thermally stable and could therefore be used as therapeutic agents in photo-thermal therapies as confirmed by the near-infrared absorption spectra.Nanoalloys have emerged as multi-functional nanoparticles with applications in biomedicine and catalysis. This work reports the efficient production and the advanced transmission electron microscopy characterization of gold-copper pentagonal nanostars. The morphology of the branches is controlled by the adequate choice of the capping agent. When oleylamine is used rounded nanostars are produced, while pointed nanostars are obtained by using hexadecylamine. Both types of nanostars were proved to be thermally stable and could therefore be used as therapeutic agents in photo-thermal therapies as confirmed by the near-infrared absorption spectra. Electronic supplementary information (ESI) available. See DOI: 10.1039/c5nr06491k

  14. Characterization of the Temperature Capabilities of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Telesman, Jack; Kantzos, Peter T.; OConnor, Kenneth

    2002-01-01

    The successful development of an advanced powder metallurgy disk alloy, ME3, was initiated in the NASA High Speed Research/Enabling Propulsion Materials (HSR/EPM) Compressor/Turbine Disk program in cooperation with General Electric Engine Company and Pratt & Whitney Aircraft Engines. This alloy was designed using statistical screening and optimization of composition and processing variables to have extended durability at 1200 F in large disks. Disks of this alloy were produced at the conclusion of the program using a realistic scaled-up disk shape and processing to enable demonstration of these properties. The objective of the Ultra-Efficient Engine Technologies disk program was to assess the mechanical properties of these ME3 disks as functions of temperature in order to estimate the maximum temperature capabilities of this advanced alloy. These disks were sectioned, machined into specimens, and extensively tested. Additional sub-scale disks and blanks were processed and selectively tested to explore the effects of several processing variations on mechanical properties. Results indicate the baseline ME3 alloy and process can produce 1300 to 1350 F temperature capabilities, dependent on detailed disk and engine design property requirements.

  15. Review of Advances in Development of Vanadium Alloys and MHD Insulator Coatings

    SciTech Connect

    Muroga, T.; Chen, J. M.; Chernov, V. M.; Fukumoto, Kenichi; Hoelzer, D. T.; Kurtz, Richard J.; Nagasaka, T.; Pint, Bruce A.; Satou, M.; Suzuki, Atsuyuki; Watanabe, Hideo

    2007-08-01

    In this paper, recent progress in the development of low activation vanadium alloys and MHD insulator coatings for Li-self cooled blanket is overviewed. The research progress in vanadium alloys is highlighted by technology of fabricating creep tubes, comparison of thermal creep in vacuum and Li, understanding on impurity transfer between vanadium alloys and Li and its impact on mechanical properties, behavior of hydrogen and hydrogen isotopes, low dose irradiation effects on weld joints and exploration for advanced vanadium alloys. Major remaining issues of vanadium alloys are thermal and irradiation creep, helium effects on high temperature mechanical properties and radiation effects on low temperature fracture properties. A new promising candidate of Er2O3, which showed good compatibility with Li, was identified for MHD insulator coating on vanadium alloys. The coating technology has made a significant progressed for the new candidate material. Recent efforts are being focused on multi-layer coating and in-situ coating. Tests in flowing lithium conditions with temperature gradient are necessary for quantitative examination of the performance.

  16. A Bright Future for copper electrowinning

    NASA Astrophysics Data System (ADS)

    Moats, Michael; Free, Michael

    2007-10-01

    Over the past 40 years, the copper mining industry has undergone a dramatic shift toward hydrometallurgical extraction of copper at the mine site. This has increased the importance of recovering high-purity copper by electrowinning. High-purity cathode production was achieved by implementing numerous technologies including superior lead-alloy anodes, improved cathode handling and/or stainless steel blanks, better electrolyte control, and advanced tankhouse automation. In the future, it is projected that tankhouses will produce high-quality copper at lower costs using technologies that could include dimensionally stable anodes, alternative anode reactions, innovative cell designs, novel electrolyte circulation systems, and more. This paper reviews existing commercial copper electrowinning technologies and discusses advances that need to be made to implement future technologies.

  17. Effect of alloying with palladium on the electrical and mechanical properties of copper

    NASA Astrophysics Data System (ADS)

    Volkov, A. Yu.; Novikova, O. S.; Kostina, A. E.; Antonov, B. D.

    2016-09-01

    Structure and physicomechanical properties of Cu-Pd alloys that contain 0.5-5.9 at % Pd have been studied. It has been shown that, in all alloys, a solid solution is formed; the lattice parameter of the fcc lattice and the electrical resistivity of the alloys grow linearly with an increase in the content of palladium. It has also been revealed that the introduction of palladium leads to an increase in the recrystallization temperature and to an increase in the strength properties. The assumption on the formation of an atomic short-range order in the quenched Cu-4.6 at %Pd and Cu-5.9 at %Pd alloys has been made.

  18. Novel phenol biosensor based on laccase immobilized on reduced graphene oxide supported palladium-copper alloyed nanocages.

    PubMed

    Mei, Li-Ping; Feng, Jiu-Ju; Wu, Liang; Zhou, Jia-Ying; Chen, Jian-Rong; Wang, Ai-Jun

    2015-12-15

    Developing new nanomaterials is of key importance to improve the analytical performances of electrochemical biosensors. In this work, palladium-copper alloyed nanocages supported on reduced graphene oxide (RGO-PdCu NCs) were facilely prepared by a simple one-pot solvothermal method. A novel phenol biosensor based on laccase has been constructed for rapid detection of catachol, using RGO-PdCu NCs as electrode material. The as-developed phenol biosensor greatly enhanced the electrochemical signals for catechol. Under the optimal conditions, the biosensor has two linear ranges from 0.005 to 1.155 mM and 1.655 to 5.155 mM for catachol detection at 0.6 V, the sensitivity of 12.65 µA mM(-1) and 5.51 µA mM(-1), respectively. This biosensor showed high selectivity, low detection limit, good reproducibility, and high anti-interference ability.

  19. Thermal effects in equilibrium surface segregation in a copper/10-atomic-percent-aluminum alloy using Auger electron spectroscopy

    NASA Technical Reports Server (NTRS)

    Ferrante, J.

    1972-01-01

    Equilibrium surface segregation of aluminum in a copper-10-atomic-percent-aluminum single crystal alloy oriented in the /111/ direction was demonstrated by using Auger electron spectroscopy. This crystal was in the solid solution range of composition. Equilibrium surface segregation was verified by observing that the aluminum surface concentration varied reversibly with temperature in the range 550 to 850 K. These results were curve fitted to an expression for equilibrium grain boundary segregation and gave a retrieval energy of 5780 J/mole (1380 cal/mole) and a maximum frozen-in surface coverage three times the bulk layer concentration. Analyses concerning the relative merits of sputtering calibration and the effects of evaporation are also included.

  20. A tunable amorphous p-type ternary oxide system: The highly mismatched alloy of copper tin oxide

    SciTech Connect

    Isherwood, Patrick J. M. Walls, John M.; Butler, Keith T.; Walsh, Aron

    2015-09-14

    The approach of combining two mismatched materials to form an amorphous alloy was used to synthesise ternary oxides of CuO and SnO{sub 2}. These materials were analysed across a range of compositions, and the electronic structure was modelled using density functional theory. In contrast to the gradual reduction in optical band gap, the films show a sharp reduction in both transparency and electrical resistivity with copper contents greater than 50%. Simulations indicate that this change is caused by a transition from a dominant Sn 5s to Cu 3d contribution to the upper valence band. A corresponding decrease in energetic disorder results in increased charge percolation pathways: a “compositional mobility edge.” Contributions from Cu(II) sub band-gap states are responsible for the reduction in optical transparency.

  1. A tunable amorphous p-type ternary oxide system: The highly mismatched alloy of copper tin oxide

    NASA Astrophysics Data System (ADS)

    Isherwood, Patrick J. M.; Butler, Keith T.; Walsh, Aron; Walls, John M.

    2015-09-01

    The approach of combining two mismatched materials to form an amorphous alloy was used to synthesise ternary oxides of CuO and SnO2. These materials were analysed across a range of compositions, and the electronic structure was modelled using density functional theory. In contrast to the gradual reduction in optical band gap, the films show a sharp reduction in both transparency and electrical resistivity with copper contents greater than 50%. Simulations indicate that this change is caused by a transition from a dominant Sn 5s to Cu 3d contribution to the upper valence band. A corresponding decrease in energetic disorder results in increased charge percolation pathways: a "compositional mobility edge." Contributions from Cu(II) sub band-gap states are responsible for the reduction in optical transparency.

  2. Progress report on the influence of test temperature and grain boundary chemistry on the fracture behavior of ITER copper alloys

    SciTech Connect

    Li, M.; Stubbins, J.F.; Edwards, D.J.

    1998-09-01

    This collaborative study was initiated to determine mechanical properties at elevated temperatures of various copper alloys by University of Illinois and Pacific Northwestern National Lab (PNNL) with support of OMG Americas, Inc. and Brush Wellman, Inc. This report includes current experimental results on notch tensile tests and pre-cracked bend bar tests on these materials at room temperature, 200 and 300 C. The elevated temperature tests were performed in vacuum and indicate that a decrease in fracture resistance with increasing temperature, as seen in previous investigations. While the causes for the decreases in fracture resistance are still not clear, the current results indicate that environmental effects are likely less important in the process than formerly assumed.

  3. Thermodynamics of copper-nickel alloys containing aluminum, silicon, titanium, and chromium relative to their use in ceramic brazing

    SciTech Connect

    Williams, R.O.

    1984-11-01

    By varying the copper-to-nickel ratio the activity coefficients of Al, Si, Ti, and Cr can be varied over a wide range. Thus to a degree one can tailor the behavior of such alloys for usefulness in brazing ceramics. Further, considerable amounts of these active elements can be present while the ability of carbon to reduce the surface oxide film in a high-vacuum system is retained. The critical aluminum concentrations required to prevent the formation of SiO/sub 2/, TiO, or Cr/sub 2/O/sub 3/ by reaction with Al/sub 2/O/sub 3/ are calculated. The simultaneous presence of the four active additions will presumably promote wetting without making the surface deoxidation more difficult.

  4. Joining of SiC Fiber-Bonded Ceramics using Silver, Copper, Nickel, Palladium, and Silicon-Based Alloy Interlayers

    SciTech Connect

    Asthana, Rajiv; Singh, Mrityunjay; Lin, Hua-Tay; Matsunaga, Kenji; Ishikawa, Toshihiro

    2013-01-01

    SiC fiber-bonded ceramics, SA-Tyrannohex, (SA-THX) with perpendicular and parallel fiber orientations were brazed using Ag-, Ni- and Pd-base brazes, and four Si X (X: Ti, Cr, Y, Ta) eutectics. Outcomes were variable, ranging from bonded joints through partially bonded to un-bonded joints. Prominent Ti- and Si-rich interfaces developed with Cusil-ABA, Ticusil, and Copper-ABA and Ni- and Si-rich layers with MBF-20. Stress rupture tests at 650 and 750 C on Cusil-ABA-bonded joints revealed a temperature-dependent behavior for the perpendicular joints but not for the parallel joints with failure occurring at brazed interface. Higher-use temperatures can be targeted with eutectic Si Ti and Si Cr alloys.

  5. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeff; Schneider, Judy; Walker, Bryant

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including titanium and its alloys. Thus solid state joining processes, such as friction stir welding (FSWing) and a patented modification termed thermal stir welding (TSWing), are being pursued as alternatives to produce robust structures more amenable to high pressure applications. Unlike the FSWing process where the tool is used to heat the workpiece, TSWing utilizes an induction coil to preheat the material prior to stirring thus minimizing the burden on the weld tool and thereby extending its life. This study reports on the initial results of using a hybrid (H)-TSW process to join commercially pure, 1.3cm thick panels of titanium (CP Ti) Grade 2.

  6. Advanced Chinese NiTi alloy wire and clinical observations.

    PubMed

    Chen, R; Zhi, Y F; Arvystas, M G

    1992-01-01

    Chinese NiTi wire was studied on the bench with six other nickel-titanium-alloy wires. Bending and torsional tests were conducted and temperatures of phase transformation compared. The Chinese NiTi wire was found to have a low stiffness, high springback and constant bending and torsional moments on unloading, in a very large deformation region. It can produce a gentle, nearly constant force. These factors make it desirable for clinical application. Included in this paper are clinical observations of case selected from over 100 patients in current treatment with Chinese NiTi wires. Chinese NiTi wire reduced the leveling and alignment phase of treatment without discomfort to the patient. Chinese NiTi wire can be used in both children and adults. PMID:1445516

  7. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760°C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 × 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760°C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  8. Chemistry and electrochemistry of environment-assisted cracking of an aluminum-zinc-magnesium-copper alloy

    NASA Astrophysics Data System (ADS)

    Cooper, Kevin Richard

    2001-11-01

    The mechanism of environment-assisted cracking (EAC) of 7xxx-series alloys is unclear, involving uncertain contributions of hydrogen embrittlement (HE) and anodic dissolution (AD). Fundamental understanding of the EAC mechanism is lacking in part because the role of the crack environment is not well understood. The objective of this research was to characterize and understand the role of the crack chemistry and electrochemistry during aqueous EAC of AA 7050. The crack environment can differ significantly from bulk conditions. Cations, produced by AD, hydrolyze causing local acidification; anions from the bulk electrolyte concentrate within the crack to maintain charge neutrality; ohmic potential drop results from ion migration and diffusion. A positive correlation exists between da/dt and [Al3+]Tip in chromate-chloride electrolyte wherein tip dissolution dominates flank corrosion in establishing the crack chemistry. Tip pH was 2 to 4 and determined by the reaction Al3+ + H 2O = AlOH2+ + H+. The tip potential (ETip) was approximately -0.90 VSCE and independent of EApp . The low ETip and pH promote H+ reduction, generating atomic and molecular H. Hydrogen bubbles restrict ion movement, substantially increasing the effective crack resistance over bulk conditions. Absorbed atomic hydrogen facilitates HE. The spontaneous transition from slow, incubation to high-rate da/dt coincides with the establishment of a critical aggressive tip chemistry and tip depolarization. Development of the critical occluded chemistry necessary for accelerated da/dt is a competitive process between opposing forces: AD, hydrolysis and migration promote an aggressive environment whereas diffusion reduces concentration gradients, thereby retarding the formation of an aggressive chemistry. Quantitative assessment of the contribution of tip dissolution to crack advance is hindered by a lack of knowledge of two key parameters: the tip corrosion front height and the effective crack conductivity

  9. Effect of surface film on sliding friction and wear of copper-impregnated metallized carbon against a Cu-Cr-Zr alloy

    NASA Astrophysics Data System (ADS)

    Wang, Y. A.; Li, J. X.; Yan, Y.; Qiao, L. J.

    2012-01-01

    A block-on-ring wear test was performed between a copper-impregnated metallized carbon brush and a Cu-Cr-Zr alloy ring under ambient environment. After 50 km of rubbing at 20 A electrical current and 111 kPa normal pressure at a constant velocity of 25 km/h, a surface film, which was composed of Cu2O, CuO, C and water, formed on the copper alloy ring due to graphite transfer from the brush to the copper alloy and oxidation of the copper. A second series of friction and wear tests was carried out both with and without this initial surface film and at different electrical currents. The friction coefficient and wear mass loss were compared. The results showed that the initial surface film could reduce the friction coefficient in the presence of an electrical current, but in the absence of an electrical current, the film's lubricating performance gradually degraded as the test progressed. Wear mass losses caused by the rubbing of the brushes against the rings having an initial surface film were lower when the electrical currents were 0 A, 10 A and 15 A, respectively, while the situation was reversed when the electrical current was 20 A, i.e., the wear mass loss of the brush specimen rubbing against a ring with an initial surface film was higher than that of a ring without it.

  10. Selective hydrogenation of 1,3-butadiene on platinum–copper alloys at the single-atom limit

    DOE PAGES

    Lucci, Felicia R.; Liu, Jilei; Marcinkowski, Matthew D.; Yang, Ming; Allard, Lawrence F.; Flytzani-Stephanopoulos, Maria; Sykes, E. Charles H.

    2015-10-09

    Platinum is ubiquitous in the production sectors of chemicals and fuels; however, its scarcity in nature and high price will limit future proliferation of platinum-catalysed reactions. One definite approach to conserve platinum involves understanding the smallest number of platinum atoms needed to catalyse a reaction, then designing catalysts with the minimal platinum ensembles. Here we design and test a new generation of platinum–copper nanoparticle catalysts for the selective hydrogenation of 1,3-butadiene,, an industrially important reaction. Isolated platinum atom geometries enable hydrogen activation and spillover but are incapable of C–C bond scission that leads to loss of selectivity and catalyst deactivation.more » γ-Alumina-supported single-atom alloy nanoparticle catalysts with <1 platinum atom per 100 copper atoms are found to exhibit high activity and selectivity for butadiene hydrogenation to butenes under mild conditions, demonstrating transferability from the model study to the catalytic reaction under practical conditions.« less

  11. Characterization of nickel-copper alloy specimens processed as a part of the M553 sphere forming experiment during the Skylab 1 and 2 flight

    NASA Technical Reports Server (NTRS)

    Hubbard, J. L.; Johnson, J. W.; Brown, J. L.

    1973-01-01

    Both processed nickel-copper alloy specimens apparently completely melted by the electron beam in the Skylab M512 materials processing facility and either floated free in space, but collided with some smooth flat surface before solidifying, or remained attached to its support post during solidification. Both specimens had a smooth flat area on the surface due to this adherence during solidification. The nominal composition of the alloy before processing in space was 70 percent Ni and 30 percent Cu. Tests show that a considerable amount of copper was lost during processing by evaporation. It was further found that less copper was present in the cap areas, particularly at the surface, than was in the remainder of the specimens. The microchemistry of the dendrites and interdendritic regions, however, is in agreement with the phase diagram for this alloy. The measured densities of these specimens were less than the theoretical density of the alloy due to the amount of porosity present, however, no large voids were found by radiographic techniques.

  12. High temperature, low-cycle fatigue of copper-base alloys for rocket nozzles. Part 2: Strainrange partitioning and low-cycle fatigue results at 538 deg C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1976-01-01

    Low-cycle fatigue tests of 1/2 Hard AMZIRC Copper and NARloy Z were performed in argon at 538 C to determine partitioned strain range versus life relationships. Strain-controlled low-cycle fatigue tests of a Zr-Cr-Mg copper-base alloy were also performed. Strain ranges, lower than those employed in previous tests, were imposed in order to extend the fatigue life curve out to approximately 400,000 cycles. An experimental copper alloy and an experimental silver alloy were also studied. Tensile tests were performed in air at room temperature and in argon at 538 C. Strain-controlled low-cycle fatigue tests were performed at 538 C in argon to define the fatigue life over the regime from 300 to 3,000 cycles. For the silver alloy, three additional heat treatments were introduced, and a limited evaluation of the short-term tensile and low-cycle fatigue behavior at 538 C was performed.

  13. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. D. Jablonski, and P. Wang

    2010-10-01

    Develop advanced coal-based power systems capable of 45–50 % efficiency at <$1,000/kW (in 2002 dollars). Develop technologies for capture and sequestration of CO2 that result in: • <10% increase in the cost of electricity in an IGCC-based plant • <35% increase in the cost of electricity for pulverized coal boilers Demonstrate coal-based energy plants that offer near-zero emissions (including CO2) with multiproduct production

  14. Variations in serum copper and ceruloplasmin levels in advanced gastrointestinal cancer treated with polychemotherapy.

    PubMed

    Scanni, A; Tomirotti, M; Licciardello, L; Annibali, E; Biraghi, M; Trovato, M; Fittipaldi, M; Adamoli, P; Curtarelli, G

    1979-06-30

    Serum copper and ceruloplasmin levels (SCL, SCeL) in 57 patients with advanced cancer of the stomach (35 cases) or large intestine (22 cases) treated with polychemotherapy were studies. In gastroenteric cancer, SCL, which are already high in untreated patients, have a tendency to increase further in cases of progression of the disease, while they seem to significantly decrease in cases of remission. SCeL during the trial appeared to be correlated to the clinical evolution of the disease only in the case of stomach cancer. In large intestine cancer, SCeL did not show any significant variation in relation to the normal range. These observations, in particular on the behavior of SCL in the neoplasms of the digestive tract, are in accordance with the results of other studies. The authors are inclined to attach a diagnostic and prognostic value to the variation in SCL and SCeL in gastrointestinal cancer.

  15. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 1: Preliminary results for 12 alloys at 1000 F (538 C)

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Short-term tensile evaluations at room temperature and 538 C and low-cycle fatigue evaluations at 538 C are presented for the following materials: Zirconium copper-annealed, Zirconium copper-1/4 hard, Zirconium copper-1/2 hard, Tellurium copper-1/2 hard, Chromium copper-SA and aged, OFHC copper-hard, OFHC copper-1/4 hard, OFHC copper-annealed, Silver-as drawn, Zr-Cr-Mg copper-SA, CW and aged, Electroformed copper-30-35 ksi, and Co-Be-Zr- copper-SA, aged. A total of 50 tensile tests and 76 low-cycle fatigue tests were performed using a strain rate of 0.2 percent per second.

  16. Understanding the Origins of Intergranular Corrosion in Copper-Containing Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Kairy, Shravan K.; Alam, Talukder; Rometsch, Paul A.; Davies, Chris H. J.; Banerjee, Raj; Birbilis, Nick

    2016-03-01

    A definitive understanding of the mechanism of intergranular corrosion (IGC) in under-aged (UA) Cu-containing Al-Mg-Si alloys has not been clear to date. The grain boundary microstructure and chemistry in an UA Cu-containing Al-Mg-Si alloy were characterized by coupling atom probe tomography and scanning transmission electron microscopy. The rapid formation of an ultra-thin wetting Cu layer and discrete Q-phase (Al4Cu2Mg8Si7) precipitates along the grain boundaries, and a precipitate-free zone adjacent to the grain boundaries in the UA condition contribute to IGC.

  17. Effect of neutron irradiation on fracture toughness behaviour of copper alloys

    NASA Astrophysics Data System (ADS)

    Tähtinen, S.; Pyykkönen, M.; Karjalainen-Roikonen, P.; Singh, B. N.; Toft, P.

    1998-10-01

    One of the most important factors in deciding about the applicability of materials in the structural components of ITER, is the effect of neutron irradiation on the fracture toughness behaviour of these materials. In the present work, the fracture toughness properties of two candidate materials for the first wall and divertor components of ITER, namely precipitation hardened CuCrZr and dispersion hardened CuAl25 alloys, have been studied in the unirradiated and irradiated conditions. In parallel, tensile properties of these alloys have been also investigated in the unirradiated and irradiated conditions.

  18. The Effect of Solution Heat Treatment on an Advanced Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Kantzos, P. T.

    2004-01-01

    Five heat treat options for an advanced nickel-base disk alloy, LSHR, have been investigated. These included two conventional solution heat treat cycles, subsolvus/oil quench and supersolvus/fan cool, which yield fine grain and coarse grain microstructure disks respectively, as well as three advanced dual microstructure heat treat (DMHT) options. The DMHT options produce disks with a fine grain bore and a coarse grain rim. Based on an overall evaluation of the mechanical property data, it was evident that the three DMHT options achieved a desirable balance of properties in comparison to the conventional solution heat treatments for the LSHR alloy. However, one of the DMHT options, SUB/DMHT, produced the best set of properties, largely based on dwell crack growth data. Further evaluation of the SUB/DMHT option in spin pit experiments on a generic disk shape demonstrated the advantages and reliability of a dual grain structure at the component level.

  19. Advanced Gear Alloys for Ultra High Strength Applications

    NASA Technical Reports Server (NTRS)

    Shen, Tony; Krantz, Timothy; Sebastian, Jason

    2011-01-01

    Single tooth bending fatigue (STBF) test data of UHS Ferrium C61 and C64 alloys are presented in comparison with historical test data of conventional gear steels (9310 and Pyrowear 53) with comparable statistical analysis methods. Pitting and scoring tests of C61 and C64 are works in progress. Boeing statistical analysis of STBF test data for the four gear steels (C61, C64, 9310 and Pyrowear 53) indicates that the UHS grades exhibit increases in fatigue strength in the low cycle fatigue (LCF) regime. In the high cycle fatigue (HCF) regime, the UHS steels exhibit better mean fatigue strength endurance limit behavior (particularly as compared to Pyrowear 53). However, due to considerable scatter in the UHS test data, the anticipated overall benefits of the UHS grades in bending fatigue have not been fully demonstrated. Based on all the test data and on Boeing s analysis, C61 has been selected by Boeing as the gear steel for the final ERDS demonstrator test gearboxes. In terms of potential follow-up work, detailed physics-based, micromechanical analysis and modeling of the fatigue data would allow for a better understanding of the causes of the experimental scatter, and of the transition from high-stress LCF (surface-dominated) to low-stress HCF (subsurface-dominated) fatigue failure. Additional STBF test data and failure analysis work, particularly in the HCF regime and around the endurance limit stress, could allow for better statistical confidence and could reduce the observed effects of experimental test scatter. Finally, the need for further optimization of the residual compressive stress profiles of the UHS steels (resulting from carburization and peening) is noted, particularly for the case of the higher hardness C64 material.

  20. Effect of copper on the structure-phase transformations and the properties of quasi-binary TiNi-TiCu alloys

    NASA Astrophysics Data System (ADS)

    Pushin, V. G.; Kuranova, N. N.; Pushin, A. V.; Korolev, A. V.; Kourov, N. I.

    2016-04-01

    The effect of copper alloying up to 25 at % on the structure-phase transformations and the physicomechanical properties of ternary alloys from the quasi-binary TiNi-TiCu section is studied by measuring the physicomechanical properties, transmission electron microscopy, scanning electron microscopy, electron diffraction, and X-ray diffraction (XRD). The data of temperature measurements of the electrical resistivity and the magnetic susceptibility and XRD data are used to plot a general diagram for the thermoelastic B2 ↔ B19', B2 ↔ B19 ↔ B19', and B2 ↔ B19 martensitic transformations, which occur in the alloys upon cooling as the copper content increases in the ranges 0-8, 8-15, and 15-25 at % Cu, respectively. The experimental results are compared to the well-known data, including differential scanning calorimetry data, obtained for these alloys. The changes in the mechanical properties and the microstructure of the alloys in the state of B19 or B19' martensite are discussed.

  1. Procurement and screening test data for advanced austenitic alloys for 650/degree/C steam service: Part 2, final report

    SciTech Connect

    Swindeman, R.W.; Goodwin, G.M.; Maziasz, P.J.; Bolling, E.

    1988-08-01

    The results of screening tests on alloys from three compositional groups are summarized and compared to the alloy design and performance criteria identified as needed for austenitic alloys suitable as superheater/reheater tubing in advanced heat recovery systems. The three alloy groups included lean (nominally 14% Cr and 16% Ni) austenitic stainless steels that were modifications of type 316 stainless steel, 20Cr-30Ni-Fe alloys that were modifications of alloy 800H, and Ni-Cr aluminides, (Ni,Cr)/sub 3/Al. The screening tests covered fabricability, mechanical properties, weldability, and oxidation behavior. The lean stainless steels were found to possess excellent strength and ductility if cold-worked to an equivalent strain in the range 5 to 10% prior to testing. However, they possessed marginal weldability, poor oxidation resistance, and sensitivity to aging. The modified alloy 800H alloys also exhibited good strength and ductility in the cold-worked condition. The weldability was marginal, while the oxidation resistance was good. The aluminides were difficult to fabricate by methods typically used to produce superheater tubing alloys. The alloys that could be worked had marginal strength and ductility. An aluminide cast alloy, however, was found to be very strong and ductile. 23 refs., 19 figs., 13 tabs.

  2. Nickel-copper alloy tapes as textured substrates for YBCO coated conductors

    NASA Astrophysics Data System (ADS)

    Vannozzi, A.; Celentano, G.; Angrisani, A.; Augieri, A.; Ciontea, L.; Colantoni, I.; Galluzzi, V.; Gambardella, U.; Mancini, A.; Petrisor, T.; Rufoloni, A.; Thalmaier, G.

    2008-02-01

    NiCuCo alloy tape was studied as textured substrates for YBCO coated conductors application. The addition of a small amount of cobalt was pursued in order to enhance the microstructure of the NiCu alloy. The use of different thermal treatments during the recrystallization process permitted to obtain area densities of cube orientation as high as 95%. The substrate was thoroughly characterized by means of x-ray diffraction, EBSD and SEM analyses. Further, the mechanical properties and the magnetic behaviour of this substrate have been investigated and compared with those exhibited by Ni, NiW and NiCu tapes. The suitability of this alloy substrate for YBCO coated conductors has been tested through the deposition of a conventional CeO2/YSZ/CeO2 buffer layer architecture using a Pd transient layer. Apart from passivating Ni-Cu-Co substrate, the use of a Pd transient layer produces a relevant texture sharpening in the out-of-plane orientation and the full width at half maximum of the ?-scan drops from about 9° of NiCuCo to 2° of Pd layer. This sharp texture is transferred to the YBCO film and the results indicate that NiCuCo alloy is a promising alternative substrate for the realization of YBCO coated conductors.

  3. Measurements and mechanisms of localized aqueous corrosion in aluminum-lithium-copper alloys

    NASA Technical Reports Server (NTRS)

    Wall, Douglas; Stoner, Glenn E.

    1991-01-01

    Summary information is included for electrochemical aspects of stress corrosion cracking in alloy 2090 and an introduction to the work to be initiated on the new X2095 (Weldalite) alloy system. Stress corrosion cracking (SCC) was studied in both S-T and L-T orientations in alloy 2090. A constant load TTF test was performed in several environments with a potentiostatically applied potential. In the same environments the electrochemical behavior of phases found along subgrain boundaries was assessed. It was found that rapid failure due to SCC occurred when the following criteria was met: E(sub BR,T1) is less than E(sub applied) is less than E(sub Br, matrix phase). Although the L-T orientation is usually considered more resistant to SCC, failures in this orientation occurred when the stated criteria was met. This may be due to the relatively isotropic geometry of the subgrains which measure approximately 12 to 25 microns in diameters. Initial studies of alloy X2095 includes electrochemical characterization of three compositional variations each at three temperatures. The role of T(sub 1) dissolution in SCC behavior is addressed using techniques similar to those used in the research of 2090 described. SCC susceptibility is also studied using alternate immersion facilities at Reynolds Metals Corporation. Pitting is investigated in terms of stability, role of precipitate phases and constituent particles, and as initiation sites for SCC. In all research endeavors, attempts are made to link electrochemistry to microstructure. Previous work on 2090 provides a convenient basis for comparison since both alloys contain T(sub 1) precipitates but with different distributions. In 2090 T(sub 1) forms preferentially on subgrain boundaries whereas in X2095 the microstructure appears to be more homogeneous with finer T(sub 1) particles. Another point for comparison is the delta prime strengthening phase found in 2090 but absent in X2095.

  4. Cavitation Erosion of Copper, Brass, Aluminum and Titanium Alloys in Mineral Oil

    NASA Technical Reports Server (NTRS)

    Rao, B. C. S.; Buckley, D. H.

    1983-01-01

    The variations of the mean depth of penetration, the mean depth rate of penetration, MDRP, the pit diameter 2a and depth h due to cavitation attack on Al 6061-T6, Cu, brass of composition Cu-35Zn-3Pb and Ti-5A1-2.5Sn are presented. The experiments are conducted in a mineral oil of viscosity 110 CS using a magnetostrictive oscillator of 20 kHz frequency. Based on MDRP on the materials, it is found that Ti-5Al-2.5Sn exhibits cavitation erosion resistance which is two orders of magnitude higher than the other three materials. The values of h/a are the largest for copper and decreased with brass, titanium, and aluminum. Scanning electron microscope studies show that extensive slip and cross slip occurred on the surface prior to pitting and erosion. Twinning is also observed on copper and brass.

  5. Fatigue-crack propagation in advanced aerospace materials: Aluminum-lithium alloys

    SciTech Connect

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1988-10-01

    Characteristics of fatigue-crack propagation behavior are reviewed for recently developed commercial aluminum-lithium alloys, with emphasis on the underlying micromechanisms associated with crack advance and their implications to damage-tolerant design. Specifically, crack-growth kinetics in Alcoa 2090-T8E41, Alcan 8090 and 8091, and Pechiney 2091 alloys, and in certain powder-metallurgy alloys, are examined as a function of microstructure, plate orientation, temperature, crack size, load ratio and loading sequence. In general, it is found that growth rates for long (> 10 mm) cracks are nearly 2--3 orders of magnitude slower than in traditional 2000 and 7000 series alloys at comparable stress-intensity levels. In additions, Al-Li alloys shown enhanced crack-growth retardations following the application of tensile overloads and retain superior fatigue properties even after prolonged exposure at overaging temperatures; however, they are less impressive in the presence of compression overloads and further show accelerated crack-growth behavior for microstructurally-small (2--1000 {mu}m) cracks (some three orders of magnitude faster than long cracks). These contrasting observations are attributed to a very prominent role of crack-tip shielding during fatigue-crack growth in Al-Li alloys, promoted largely by the tortuous and zig-zag nature of the crack-path morphologies. Such crack paths result in locally reduced crack-tip stress intensities, due to crack deflection and consequent crack wedging from fracture-surface asperities (roughness-induced crack closure); however, such mechanisms are far less potent in the presence of compressive loads, which act to crush the asperities, and for small cracks, where the limited crack wake severely restricts the shielding effect. 50 refs., 21 figs.

  6. Simulation of copper atom diffusion via the vacancy mechanism in a dilute Fe-Cu alloy.

    SciTech Connect

    Arokiam, Alan; Barashev, Aleksandr; Bacon, David J; Osetskiy, Yury N

    2005-01-01

    Atomic diffusion in pure {alpha}-Fe and Fe-l at.% Cu crystals via vacancies is investigated by molecular-dynamics computer simulation. In order to generate a large statistical set, modeling is performed for the temperature range of 1000-1800 K. The migration energy and preexponential factors in diffusion coefficients of copper and iron atoms are estimated and compared with the results of a five-frequency model, using different approaches for the frequencies, and Monte Carlo studies, where the energy barriers are obtained by molecular statics. It is concluded that the five-frequency model is valid. The vacancy-copper atom cross-diffusion coefficient is estimated by both molecular-dynamics and Monte Carlo methods and is concluded to be negative over the entire temperature range studied, indicating that under irradiation conditions copper atoms migrate in the direction opposite to the vacancy flux. It has been observed that, at temperatures above 1500 K, about 0.5% of the vacancy jumps are double jumps, when two atoms move simultaneously in a <111> direction towards the vacancy.

  7. Migration protocol to estimate metal exposure from mouthing copper and tin alloy objects

    PubMed Central

    2014-01-01

    Background Low blood lead levels previously thought to pose no health risks may have an adverse impact on the cognitive development of children. This concern has given rise to new regulatory restrictions upon lead metal containing products intended for child use. However few reliable experimental testing methods to estimate exposure levels from these materials are available. Methods The present work describes a migration test using a mimetic saliva fluid to estimate the chronic exposure of children to metals such as lead while mouthing metallic objects. The surrogate saliva medium was composed of: 150 mM NaCl, 0.16% porcine Mucin and 5 mM buffer MOPS, adjusted to pH 7.2. Alloys samples, in the form of polished metallic disc of known surface area, were subjected to an eight hours test. Results Two whitemetal alloys Sn/Pb/Sb/Cu and three brass alloys Cu/Zn/Pb were tested using the saliva migration protocol. In the case of the whitemetal alloys, first order release kinetics resulting in the release of 0.03 and 0.51 μg lead/cm2 after 8 hours of tests were observed, for lead contents of 0.05-0.07% and 5.5%, respectively. Brasses exhibited linear incremental release rates of 0.043, 0.175 and 0.243 μg lead/cm2h for lead contents of 0.1-0.2%, 1.7-2.2% and 3.1-3.5%, respectively. The linear regression analysis of lead release rates relative to Pb content in brasses yielded a slope of 0.08 μg lead/cm2h%Pb (r2 = 0.92). Lead release rates were used to estimate the mean daily mouthing exposure of a child to lead, according to age-specific estimates of mouthing time behavior. Calculated daily intakes were used as oral inputs for the IEUBK toxicokinetic model, predicting only marginal changes in blood lead levels (0.2 μg lead/dL or less) for children aged 0.5 to 1 years old exposed to either class of alloy. Conclusions The results of this study as a whole support the use of migration data of metal ions, rather than total metal content, to estimate health risk

  8. Effect of Fluxes on 60Sn-40Bi Solder Alloy on Copper Substrate

    NASA Astrophysics Data System (ADS)

    Ervina Efzan, M. N.; Ng, W. L.; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    This paper investigated the effect of different types of fluxes on the wettability of a type of low temperature lead-free solder, 60Sn-40Bi alloy. The purpose of this paper is to investigate the effect of different types of fluxes on the wettability of 60Sn-40Bi solder (Tm : 138 -170 oC), so that the most compatible flux to be used with low temperature alloy can be determined.The results of this paper showed that the water soluble flux sample has the highest spread area and lowest contact angle. This meant that the solder has the highest wettability when water soluble flux is used, followed by RMA flux and low solids flux. Therefore, it was determined that water soluble flux is the most compatible to be used with the low temperature 60Sn-40Bi solder. The characteristic of this type of flux enables it to function well even at a low working temperature.

  9. Temperature and strain rate effects in high strength high conductivity copper alloys tested in air

    SciTech Connect

    Edwards, D.J.

    1998-03-01

    The tensile properties of the three candidate alloys GlidCop{trademark} Al25, CuCrZr, and CuNiBe are known to be sensitive to the testing conditions such as strain rate and test temperature. This study was conducted on GlidCop Al25 (2 conditions) and Hycon 3HP (3 conditions) to ascertain the effect of test temperature and strain rate when tested in open air. The results show that the yield strength and elongation of the GlidCop Al25 alloys exhibit a strain rate dependence that increases with temperature. Both the GlidCop and the Hycon 3 HP exhibited an increase in strength as the strain rate increased, but the GlidCop alloys proved to be the most strain rate sensitive. The GlidCop failed in a ductile manner irrespective of the test conditions, however, their strength and uniform elongation decreased with increasing test temperature and the uniform elongation also decreased dramatically at the lower strain rates. The Hycon 3 HP alloys proved to be extremely sensitive to test temperature, rapidly losing their strength and ductility when the temperature increased above 250 C. As the test temperature increased and the strain rate decreased the fracture mode shifted from a ductile transgranular failure to a ductile intergranular failure with very localized ductility. This latter observation is based on the presence of dimples on the grain facets, indicating that some ductile deformation occurred near the grain boundaries. The material failed without any reduction in area at 450 C and 3.9 {times} 10{sup {minus}4} s{sup {minus}1}, and in several cases failed prematurely.

  10. Palladium/Copper Alloy Composite Membranes for High Temperature Hydrogen Separation

    SciTech Connect

    J. Douglas Way; Paul M. Thoen

    2005-08-31

    This report summarizes progress made during the second year of research funding from DOE Grant DE-FG26-03NT41792 at the Colorado School of Mines. The period of performance was September 1, 2004 through August of 2005. We have reformulated our Pd plating process to minimize the presence of carbon contamination in our membranes. This has improved durability and increased permeability. We have developed techniques for plating the outside diameter of ceramic and metal substrate tubes. This configuration has numerous advantages including a 40% increase in specific surface area, the ability to assay the alloy composition non-destructively, the ability to potentially repair defects in the plated surface, and the ability to visually examine the plated surfaces. These improvements have allowed us to already meet the 2007 DOE Fossil Energy pure H{sub 2} flux target of 100 SCFH/ft{sup 2} for a hydrogen partial pressure difference of 100 psi with several Pd-Cu alloy membranes on ceramic microfilter supports. Our highest pure H{sub 2} flux on inexpensive, porous alumina support tubes at the DOE target conditions is 215 SCFH/ft{sup 2}. Progress toward meeting the other DOE Fossil Energy performance targets is also summarized. Additionally, we have adapted our membrane fabrication procedure to apply Pd and Pd alloy films to commercially available porous stainless steel substrates. Stable performance of Pd-Cu films on stainless steel substrates was demonstrated over a three week period at 400 C. Finally, we have fabricated and tested Pd-Au alloy membranes. These membranes also exceed both the 2007 and 2010 DOE pure H{sub 2} flux targets and exhibit ideal H{sub 2}/N{sub 2} selectivities of over 1000 at partial pressure difference of 100 psi.

  11. Microstructure and aging behavior of conventional and nanocrystalline aluminum-copper-magnesium alloys with scandium additions

    NASA Astrophysics Data System (ADS)

    Zuniga, Alejandro

    The influence of small amounts of scandium (0.15 and 0.3 wt.%) on the microstructure, aging behavior and mechanical properties of 2618 (Al-Cu-Mg-Fe-Ni) and C416 (Al-Cu-Mg-Ag-Mn) alloys was studied. It was observed the overall precipitation sequence and the general morphology of the aging curve were not affected by the addition of small amounts of Sc. It was also observed that a separate population of small Al3Sc particles improved the aging response and mechanical properties of low-Cu, low-Sc Al-Cu-Mg alloys, while the formation of Al5-8Cu7-4Sc particles resulted in a decrease of the mechanical properties in high-Cu Sc-containing alloys. The Sc-modified with the best aging response (2618 + 0.15 % Sc) was cryomilled in order to produce Al-Cu-Mg-Fe-Ni-Sc nanocrystalline powders. Bulk nanocrystalline samples were consolidated from the cryomilled powder using three different techniques: hot isostatic pressing and extrusion, spark plasma sintering, cold spraying. The influence of consolidation technique on the microstructure, aging behavior and mechanical properties was analyzed. The extruded and spark plasma sintered Al-Cu-Mg-Fe-Ni-Sc nanocrystalline samples presented a bimodal grain structure consisting of coarse-grained regions located at the inter-particle region, and nanocrystalline regions at the particle interiors. The aging behavior of the nanocrystalline Al-Cu-Mg-Fe-Ni-Sc alloy was characterized by softening instead of hardening. This behavior was rationalized on the basis of changes in the precipitation processes that occur in the nanocrystalline state. On the other hand, the cold spray process promoted the formation of truly nanocrystalline coatings. The mechanisms influencing the coating formation of conventional and nanocrystalline Al-Cu-Mg-Fe-Ni-Sc samples were analyzed.

  12. Atomic structure and thermophysical properties of molten silver-copper oxide air braze alloys

    NASA Astrophysics Data System (ADS)

    Hardy, John Steven

    The Ag-CuOx materials system is the basis for a family of filler alloys used in a recently developed ceramic-metal joining technique referred to as air brazing, which is a brazing process that can be carried out in ambient air rather than under the vacuum or inert to reducing gas conditions required for conventional brazing methods. This research was conducted to elucidate the atomic coordination and selected thermophysical properties of these materials as a function of temperature when they are in the salient liquid state in air, since this is when the critical steps of wetting and spreading occur in the joining process. A series of alloys was selected spanning the entire length of the phase diagram including the pure end members, Ag and CuOx; alloys that form the two constituent single phase liquids; and alloys for which the two liquid phases coexist in the miscibility gap of the phase diagram. The oxygen content of the liquid alloys in air was measured using thermogravimetry. The oxidative weight gain of 99.999% pure metallic precursors was measured while simultaneously accounting for the concurrent silver volatility using a method that was developed in the course of the study. The surface tension and mass density were measured using the maximum bubble pressure method. The number density was calculated based on the information gained from the oxygen content and mass density measurements. For compositions that were amenable to laser heating, containerless high energy x-ray scattering measurements of the liquid atomic coordination were performed using a synchrotron beamline, an aerodynamic levitator, and laser heating. For the remaining compositions x-ray scattering measurements were performed in a beamline-compatible furnace. The two liquid phases that form in this materials system have distinct atomic coordinations characterized by an average of nearly two-fold coordinated ionic metal-oxygen pairs in the CuOx-rich liquid and nearly eight-fold coordinated atomic

  13. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  14. Effects of copper content on the shell characteristics of hollow steel spheres manufactured using an advanced powder metallurgy technique

    NASA Astrophysics Data System (ADS)

    Sazegaran, Hamid; Kiani-Rashid, Ali-Reza; Khaki, Jalil Vahdati

    2016-04-01

    Metallic hollow spheres are used as base materials in the manufacture of hollow sphere structures and metallic foams. In this study, steel hollow spheres were successfully manufactured using an advanced powder metallurgy technique. The spheres' shells were characterized by optical microscopy in conjunction with microstructural image analysis software, scanning electron microscopy (SEM), energy- dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). The microscopic evaluations revealed that the shells consist of sintered iron powder, sintered copper powder, sodium silicate, and porosity regions. In addition, the effects of copper content on various parameters such as shell defects, microcracks, thickness, and porosities were investigated. The results indicated that increasing the copper content results in decreases in the surface fraction of shell porosities and the number of microcracks and an increase in shell thickness.

  15. Inhibition of steam-condensate corrosion of copper-based alloys by hydrazine. Final report

    SciTech Connect

    Beavers, J.A.; Breeze, G.A.; Berry, W.E.

    1982-07-01

    An experimental evaluation was made of the potential inhibiting effect of hydrazine on the corrosion of CDA 687 (aluminium brass), and CDA 706 (90 copper - 10 nickel) in a simulated steam condensate containing ammonia under deaerated and partially aerated conditions. It was found that hydrazine inhibited the corrosion of CDA 687 under deaerated conditions, but increased corrosion rates somewhat under partially aerated (1 ppM oxygen) conditions. Corrosion rates of CDA 706 were more than an order of magnitude lower than CDA 687 and were not measurably influenced by hydrazine.

  16. Evaluation of single liquid primers with organic sulfur compound for bonding between indirect composite material and silver-palladium-copper-gold alloy.

    PubMed

    Shimoe, Saiji; Tanoue, Naomi; Satoda, Takahiro; Murayama, Takeshi; Nikawa, Hiroki; Matsumura, Hideo

    2010-01-01

    The purpose of this study was to evaluate the effect of primers on bonding between a silver-palladium-copper-gold alloy and an indirect composite material. Cast disks were air-abraded with alumina, conditioned with one of five primers (Alloy Primer, Luna-Wing Primer, Metal Primer II, Metaltite, M.L. Primer), and bonded with a light-activated indirect composite. Shear bond strengths were determined after 20,000 times of thermocycling. The results showed that four of the primers, except the Luna-Wing Primer, were effective in enhancing the bond strength as compared with the unprimed control group. Of these four primers, Alloy Primer, Metal Primer II, and M.L. Primer exhibited significantly greater bond strengths. It can be concluded that the effectiveness of primers varies considerably according to the organic sulfur compounds added to the solvent, and that care must be taken in selecting priming agents for bonding the composite material and the silver-palladium-copper-gold alloy.

  17. Thermal and Mechanical Property Characterization of the Advanced Disk Alloy LSHR

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Telesman, Jack; Kantzos, Peter T.

    2005-01-01

    A low solvus, high refractory (LSHR) powder metallurgy disk alloy was recently designed using experimental screening and statistical modeling of composition and processing variables on sub-scale disks to have versatile processing-property capabilities for advanced disk applications. The objective of the present study was to produce a scaled-up disk and apply varied heat treat processes to enable full-scale demonstration of LSHR properties. Scaled-up disks were produced, heat treated, sectioned, and then machined into specimens for mechanical testing. Results indicate the LSHR alloy can be processed to produce fine and coarse grain microstructures with differing combinations of strength and time-dependent mechanical properties, for application at temperatures exceeding 1300 F.

  18. Advanced gas atomization processing for Ti and Ti alloy powder manufacturing

    SciTech Connect

    Heidloff, A.J.; Rieken, J.R.; Anderson, I.E.; Byrd, D.; Sears, J.; Glynn, M.; Ward, M.

    2010-02-14

    The feasibility of a precision ceramic pouring tube has been demonstrated for efficient production of large quantities of fine spherical powders of pure Ti and Ti alloys by an advanced gas atomization method during initial trials of Ti alloy pouring and free-fall gas atomization. The experiments at University of Birmingham utilized a novel ceramic/metal composite tundish/pour tube and existing bottom pouring cold wall crucible induction melting capability, with pouring stream temperatures measured by a 2-color pyrometer. Minimal reaction/dissolution of both pour tubes was verified by microscopic and micro-analytical examination. The trials produced a chill cast ingot and spherical powder of Ti-6Al-4V (wt.%) and the composition and microstructure of both also were analyzed. Progress on close-coupled gas atomization studies at Iowa State University also will be reported.

  19. Palladium/Copper Alloy Composite Membranes for High Temperature Hydrogen Separation

    SciTech Connect

    J. Douglas Way; Paul M. Thoen

    2006-08-31

    This report summarizes progress made during the a three year University Coal Research grant (DEFG26-03NT41792) at the Colorado School of Mines. The period of performance was September 1, 2003 through August of 2006. We made excellent progress toward our goal of contributing to the development of high productivity, sulfur tolerant composite metal membranes for hydrogen production and membrane reactors. Composite Pd and Pd alloy metal membranes with thin metal films (1-7 {micro}m) were prepared on porous stainless steel and ceramic supports that meet or exceed the DOE 2010 and 2015 pure hydrogen flux targets at differential pressure of only 20 psi. For example, a 2 {micro}m pure Pd membrane on a Pall AccuSep{reg_sign} substrate achieved an ideal H{sub 2}/N{sub 2} separation factor of over 6000, with a pure hydrogen flux of 210 SCFH/ft{sup 2} at only 20 psig feed pressure. Similar performance was achieved with a Pd{sub 80}Au{sub 20} composite membrane on a similar stainless steel substrate. Extrapolating the pure hydrogen flux of this PdAu membrane to the DOE Fossil Energy target conditions of 150 psia feed pressure and 50 psia permeate pressure gives a value of 508 SCFH/ft{sup 2}, exceeding the 2015 target. At these thicknesses, it is the support cost that will dominate the cost of a large scale module. In a direct comparison of FCC phase PdCu and PdAu alloys on identical supports, we showed that a Pd{sub 85}Au{sub 15} (mass %) alloy membrane is not inhibited by CO, CO{sub 2}, or steam present in a water-gas shift feed mixture at 400 C, has better resistance to sulfur than a Pd{sub 94}Cu{sub 6} membrane, and has over twice the hydrogen permeance.

  20. Degradation of the shape memory effect in copper-base alloys

    SciTech Connect

    Stalmans, R.; Van Humbeeck, J.; Delaey, L. . Dept. of Metallurgy and Materials Science)

    1994-12-01

    The reversible transformation of the parent phase (austenite) to the product phase (martensite) is the basis of several shape memory properties in specific Cu-base alloys. In this respect, the two-way memory effect (TWME) refers the reversible, spontaneous shape change from a hot austenitic shape to a cold martensitic shape during cooling and heating without the application of external stresses. It is known that the magnitude of the TWME decrease during thermal or thermomechanical cycling, in particular in Cu-base shape memory alloys. It is however important to remark that this decrease, indicated as degradation of the TWME, can be caused as well by a decrease of the spontaneous martensitic strain, i.e. a degradation of the cold shape, as by an increase of the residual austenitic strain, i.e. a degradation of the hot shape, or by a combination of both. The degradation of the TWME, and of the hot and cold shape is influenced by a number of factors including the alloy composition, the processing, the heat treatment, the training procedure and the parameters of the thermal or thermomechanical cycling. The knowledge of the degradation phenomena is still limited. In a subsequent study of the relationships between training and the two-way memory behavior, the authors have shown that the degradation of the hot shape already starts during training. It was found that the residual austenitic strain [gamma][sub a] increases gradually during training cycling; [gamma][sub a] is also in the case of training composed of a recoverable residual strain [gamma][sub ar] and a non-recoverable residual strain [gamma][sub anr]. The present paper reports the results of the specific experiments which were designed based upon the results described above. The evolutions during thermal cycling of the TWME, of the martensitic strain and austenitic strain, and of the recoverable and non-recoverable austenitic strain are presented and discussed.

  1. Gold-copper nano-alloy, "Tumbaga", in the era of nano: phase diagram and segregation.

    PubMed

    Guisbiers, Grégory; Mejia-Rosales, Sergio; Khanal, Subarna; Ruiz-Zepeda, Francisco; Whetten, Robert L; José-Yacaman, Miguel

    2014-11-12

    Gold-copper (Au-Cu) phases were employed already by pre-Columbian civilizations, essentially in decorative arts, whereas nowadays, they emerge in nanotechnology as an important catalyst. The knowledge of the phase diagram is critical to understanding the performance of a material. However, experimental determination of nanophase diagrams is rare because calorimetry remains quite challenging at the nanoscale; theoretical investigations, therefore, are welcomed. Using nanothermodynamics, this paper presents the phase diagrams of various polyhedral nanoparticles (tetrahedron, cube, octahedron, decahedron, dodecahedron, rhombic dodecahedron, truncated octahedron, cuboctahedron, and icosahedron) at sizes 4 and 10 nm. One finds, for all the shapes investigated, that the congruent melting point of these nanoparticles is shifted with respect to both size and composition (copper enrichment). Segregation reveals a gold enrichment at the surface, leading to a kind of core-shell structure, reminiscent of the historical artifacts. Finally, the most stable structures were determined to be the dodecahedron, truncated octahedron, and icosahedron with a Cu-rich core/Au-rich surface. The results of the thermodynamic approach are compared and supported by molecular-dynamics simulations and by electron-microscopy (EDX) observations. PMID:25338111

  2. Gold-copper nano-alloy, "Tumbaga", in the era of nano: phase diagram and segregation.

    PubMed

    Guisbiers, Grégory; Mejia-Rosales, Sergio; Khanal, Subarna; Ruiz-Zepeda, Francisco; Whetten, Robert L; José-Yacaman, Miguel

    2014-11-12

    Gold-copper (Au-Cu) phases were employed already by pre-Columbian civilizations, essentially in decorative arts, whereas nowadays, they emerge in nanotechnology as an important catalyst. The knowledge of the phase diagram is critical to understanding the performance of a material. However, experimental determination of nanophase diagrams is rare because calorimetry remains quite challenging at the nanoscale; theoretical investigations, therefore, are welcomed. Using nanothermodynamics, this paper presents the phase diagrams of various polyhedral nanoparticles (tetrahedron, cube, octahedron, decahedron, dodecahedron, rhombic dodecahedron, truncated octahedron, cuboctahedron, and icosahedron) at sizes 4 and 10 nm. One finds, for all the shapes investigated, that the congruent melting point of these nanoparticles is shifted with respect to both size and composition (copper enrichment). Segregation reveals a gold enrichment at the surface, leading to a kind of core-shell structure, reminiscent of the historical artifacts. Finally, the most stable structures were determined to be the dodecahedron, truncated octahedron, and icosahedron with a Cu-rich core/Au-rich surface. The results of the thermodynamic approach are compared and supported by molecular-dynamics simulations and by electron-microscopy (EDX) observations.

  3. High Temperature, Slow Strain Rate Forging of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; OConnor, Kenneth

    2001-01-01

    The advanced disk alloy ME3 was designed in the HSR/EPM disk program to have extended durability at 1150 to 1250 F in large disks. This was achieved by designing a disk alloy and process producing balanced monotonic, cyclic, and time-dependent mechanical properties. combined with robust processing and manufacturing characteristics. The resulting baseline alloy, processing, and supersolvus heat treatment produces a uniform, relatively fine mean grain size of about ASTM 7, with as-large-as (ALA) grain size of about ASTM 3. There is a long term need for disks with higher rim temperature capabilities than 1250 F. This would allow higher compressor exit (T3) temperatures and allow the full utilization of advanced combustor and airfoil concepts under development. Several approaches are being studied that modify the processing and chemistry of ME3, to possibly improve high temperature properties. Promising approaches would be applied to subscale material, for screening the resulting mechanical properties at these high temperatures. n obvious path traditionally employed to improve the high temperature and time-dependent capabilities of disk alloys is to coarsen the grain size. A coarser grain size than ASTM 7 could potentially be achieved by varying the forging conditions and supersolvus heat treatment. The objective of this study was to perform forging and heat treatment experiments ("thermomechanical processing experiments") on small compression test specimens of the baseline ME3 composition, to identify a viable forging process allowing significantly coarser grain size targeted at ASTM 3-5, than that of the baseline, ASTM 7.

  4. Carrier scattering mechanisms in p-type transparent copper-alloyed ZnS: Crystalline vs. amorphous

    NASA Astrophysics Data System (ADS)

    Woods-Robinson, Rachel; Faghaninia, Alireza; Cooper, Jason K.; Pham, Hieu H.; Lo, Cynthia; Wang, Lin-Wang; Ager, Joel W.

    2015-03-01

    Crystalline (wurtzite and sphalerite) and amorphous forms of copper-alloyed ZnS (CuxZn1-xS) are p-type conducting transparent thin film materials with near-record figures of merit for applications in photovoltaics and optoelectronics. Remarkably, the conductivity of amorphous CuxZn1-xS, 42 S/cm at x = 0.30, is nearly as high as crystalline CuxZn1-xS (54 S/cm at x = 0.21). This contrasts with typical observations of poorer carrier transport in amorphous materials. By combining experiment and computation, we investigate the defect physics underlying hole transport in amorphous and crystalline CuxZn1-xS. Structural probes (EXAFS, TEM and wide-angle XRD) are used to determine bonding characteristics and lattice order, and serve as inputs to ab initio hybrid functional HSE calculations of the electronic band structure. Hall effect, temperature dependent conductivity (15K to 500K), and XPS valence band measurements and ab initio calculations show that hole conduction occurs in a hybridized S-3p and Cu-3d valence band for amorphous and crystalline films. The hole scattering mechanisms which limit the conductivity will be discussed in the context of theoretical carrier transport model based on Boltzmann transport equation, ab initio calculated band structure, and phonon dispersion.

  5. Copper-64-alloyed gold nanoparticles for cancer imaging: improved radiolabel stability and diagnostic accuracy.

    PubMed

    Zhao, Yongfeng; Sultan, Deborah; Detering, Lisa; Cho, Sangho; Sun, Guorong; Pierce, Richard; Wooley, Karen L; Liu, Yongjian

    2014-01-01

    Gold nanoparticles, especially positron-emitter- labeled gold nanostructures, have gained steadily increasing attention in biomedical applications. Of the radionuclides used for nanoparticle positron emission tomography imaging, radiometals such as (64) Cu have been widely employed. Currently, radiolabeling through macrocyclic chelators is the most commonly used strategy. However, the radiolabel stability may be a limiting factor for further translational research. We report the integration of (64) Cu into the structures of gold nanoparticles. With this approach, the specific radioactivity of the alloyed gold nanoparticles could be freely and precisely controlled by the addition of the precursor (64) CuCl2 to afford sensitive detection. The direct incorporation of (64) Cu into the lattice of the gold nanoparticle structure ensured the radiolabel stability for accurate localization in vivo. The superior pharmacokinetic and positron emission tomography imaging capabilities demonstrate high passive tumor targeting and contrast ratios in a mouse breast cancer model, as well as the great potential of this unique alloyed nanostructure for preclinical and translational imaging.

  6. U-Mo alloy fuel for TRU-burning advanced fast reactors

    NASA Astrophysics Data System (ADS)

    Kim, Yeon Soo; Hofman, G. L.; Yacout, A. M.; Kim, T. K.

    2013-10-01

    The use of U-Mo instead of U-Zr as the base alloy fuel for transuranics (TRU)-burning advanced fast reactors is assessed in several aspects. While the replacement of Zr with Mo involves no significant differences in terms of neutron physics (core design), U-TRU-Mo does provide advantages. U-TRU-Mo has lower TRU migration to cladding because of its simpler phase diagram, is advantageous in safety margin due to its higher thermal conductivity and better fuel-cladding-chemical-interaction resistance. High fuel swelling data, obtained at low temperatures, available in the literature are not directly applicable to the TRU-burning advanced fast reactors. The potential high swelling can also be controlled when strong cladding and degassing are used as are adopted for typical U-Pu-Zr fuel. Results and detailed analysis are presented in this paper, indicating the benefits of U-Mo base alloy fuel in TRU-burning advanced fast reactors.

  7. Recent advances in copper-catalyzed C–H bond amidation

    PubMed Central

    Jing, Yanfeng

    2015-01-01

    Summary Copper catalysis has been known as a powerful tool for its ubiquitous application in organic synthesis. One of the fundamental utilities of copper catalysis is in the C–N bond formation by using carbon sources and nitrogen functional groups such as amides. In this review, the recent progress in the amidation reactions employing copper-catalyzed C–H amidation is summarized. PMID:26664644

  8. DEFORMATION SUBSTRUCTURES AND THEIR TRANSITIONS IN LASER SHOCK-COMPRESSED COPPER-ALUMINUM ALLOYS

    SciTech Connect

    Meyers, M A; Schneider, M S; Jarmakani, H; Kad, B; Remington, B A; Kalantar, D H; McNaney, J; Cao, B; Wark, J

    2007-10-17

    It is shown that the short pulse durations (0.1-10 ns) in laser shock compression ensure a rapid decay of the pulse and quenching of the shocked sample in times that are orders of magnitude lower than in conventional explosively driven plate impact experiments. Thus, laser compression, by virtue of a much more rapid cooling, enables the retention of a deformation structure closer to the one existing during shock. The smaller pulse length also decreases the propensity for localization. Copper and copper aluminum (2 and 6 wt% Al) with orientations [001] and [{bar 1}34] were subjected to high intensity laser pulses with energy levels of 70 to 300 J delivered in an initial pulse duration of approximately 3 ns. The [001] and [{bar 1}34] orientations were chosen since they respectively maximize and minimize the number of slip systems with highest resolved shear stresses. Systematic differences of the defect substructure were observed as a function of pressure, stacking-fault energy and crystalline orientation. The changes in the mechanical properties for each condition were compared using micro- and nano-hardness measurements and correlated well with observations of the defect substructure. Three regimes of plastic deformation were identified and their transitions modeled: dislocation cells, stacking-faults, and twins. An existing constitutive description of the slip to twinning transition, based on the critical shear stress, was expanded to incorporate the effect of stacking-fault energy. A new physically-based criterion accounting for stacking-fault energy was developed that describes the transition from perfect loop to partial loop homogeneous nucleation, and consequently from cells to stacking-faults. These calculations predict transitions that are in qualitative agreement with the effect of SFE.

  9. The strainrange partitioning behavior of an advanced gas turbine disk alloy, AF2-1DA

    NASA Technical Reports Server (NTRS)

    Halford, G. R.; Nachtigall, A. J.

    1979-01-01

    The low-cycle, creep-fatigue characteristics of the advanced gas turbine disk alloy, AF2-1DA have been determined at 1400 F and are presented in terms of the method of strainrange partitioning (SRP). The mean stresses which develop in the PC and CP type SRP cycles at the lowest inelastic strainrange were observed to influence the cyclic lives to a greater extent than the creep effects and hence interfered with a conventional interpretation of the results by SRP. A procedure is proposed for dealing with the mean stress effects on life which is compatible with SRP.

  10. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  11. Thermomechanical characterization of nickel-titanium-copper shape memory alloy films

    SciTech Connect

    Seward, K P; Ramsey, P B; Krulevitch, P

    2000-10-31

    In an effort to develop a more extensive model for the thermomechanical behavior of shape memory alloy (SMA) films, a novel characterization method has been developed. This automated test has been tailored to characterize films for use in micro-electromechanical system (MEMS) actuators. The shape memory effect in NiTiCu is seen in the solid-state phase transformation from an easily deformable low-temperature state to a 'shape remembering' high-temperature state. The accurate determination of engineering properties for these films necessitates measurements of both stress and strain in microfabricated test structures over the full range of desired deformation. Our various experimental methods (uniaxial tensile tests, bimorph curvature tests and diaphragm bulge tests) provide recoverable stress and strain data and the stress-strain relations for these films. Tests were performed over a range of temperatures by resistive heating or ambient heating. These measurements provide the results necessary for developing active SMA structural film design models.

  12. Physicochemical properties of copper important for its antibacterial activity and development of a unified model.

    PubMed

    Hans, Michael; Mathews, Salima; Mücklich, Frank; Solioz, Marc

    2016-03-01

    Contact killing is a novel term describing the killing of bacteria when they come in contact with metallic copper or copper-containing alloys. In recent years, the mechanism of contact killing has received much attention and many mechanistic details are available. The authors here review some of these mechanistic aspects with a focus on the critical physicochemical properties of copper which make it antibacterial. Known mechanisms of contact killing are set in context to ionic, corrosive, and physical properties of copper. The analysis reveals that the oxidation behavior of copper, paired with the solubility properties of copper oxides, are the key factors which make metallic copper antibacterial. The concept advanced here explains the unique position of copper as an antibacterial metal. Based on our model, novel design criteria for metallic antibacterial materials may be derived.

  13. Influence of Hold Time on Creep-Fatigue Behavior of an Advanced Austenitic Alloy

    SciTech Connect

    Mark Carroll; Laura Carroll

    2011-09-01

    An advanced austenitic alloy, HT-UPS (high temperature-ultrafine precipitate strengthened), is a candidate material for the structural components of fast reactors and energy-conversion systems. HT-UPS provides improved creep resistance through a composition based on 316 stainless steel (SS) with additions of Ti and Nb to form nano-scale MC precipitates in the austenitic matrix. The low cycle fatigue and creep-fatigue behavior of a HT-UPS alloy has been investigated at 650 C, 1.0% total strain, and an R ratio of -1 with hold times as long as 9000 sec at peak tensile strain. The cyclic deformation response of HT-UPS is compared to that of 316 SS. The cycles to failure are similar, despite differences in peak stress profiles and the deformed microstructures. Cracking in both alloys is transgranular (initiation and propagation) in the case of continuous cycle fatigue, while the primary cracks also propagate transgranularly during creep-fatigue cycling. Internal grain boundary damage as a result of the tensile hold is present in the form of fine cracks for hold times of 3600 sec and longer and substantially more internal cracks are visible in 316 SS than HT-UPS. The dislocation substructures observed in the deformed material are different. An equiaxed cellular structure is observed in 316 SS, whereas tangles of dislocations are present at the nanoscale MC precipitates in HT-UPS and no cellular substructure is observed.

  14. 40 CFR 421.60 - Applicability: Description of the secondary copper subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., processing, and remelting of new and used copper scrap and residues to produce copper metal and copper alloys... AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS MANUFACTURING POINT...

  15. 40 CFR 421.60 - Applicability: Description of the secondary copper subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., processing, and remelting of new and used copper scrap and residues to produce copper metal and copper alloys... AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS MANUFACTURING POINT...

  16. 40 CFR 421.60 - Applicability: Description of the secondary copper subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ..., processing, and remelting of new and used copper scrap and residues to produce copper metal and copper alloys... AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS MANUFACTURING POINT...

  17. 40 CFR 421.60 - Applicability: Description of the secondary copper subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., processing, and remelting of new and used copper scrap and residues to produce copper metal and copper alloys... AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS MANUFACTURING POINT...

  18. 40 CFR 421.60 - Applicability: Description of the secondary copper subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ..., processing, and remelting of new and used copper scrap and residues to produce copper metal and copper alloys... AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS MANUFACTURING POINT...

  19. Lack of Involvement of Fenton Chemistry in Death of Methicillin-Resistant and Methicillin-Sensitive Strains of Staphylococcus aureus and Destruction of Their Genomes on Wet or Dry Copper Alloy Surfaces

    PubMed Central

    2016-01-01

    The pandemic of hospital-acquired infections caused by methicillin-resistant Staphylococcus aureus (MRSA) has declined, but the evolution of strains with enhanced virulence and toxins and the increase of community-associated infections are still a threat. In previous studies, 107 MRSA bacteria applied as simulated droplet contamination were killed on copper and brass surfaces within 90 min. However, contamination of surfaces is often via finger tips and dries rapidly, and it may be overlooked by cleaning regimes (unlike visible droplets). In this new study, a 5-log reduction of a hardy epidemic strain of MRSA (epidemic methicillin-resistant S. aureus 16 [EMRSA-16]) was observed following 10 min of contact with copper, and a 4-log reduction was observed on copper nickel and cartridge brass alloys in 15 min. A methicillin-sensitive S. aureus (MSSA) strain from an osteomyelitis patient was killed on copper surfaces in 15 min, and 4-log and 3-log reductions occurred within 20 min of contact with copper nickel and cartridge brass, respectively. Bacterial respiration was compromised on copper surfaces, and superoxide was generated as part of the killing mechanism. In addition, destruction of genomic DNA occurs on copper and brass surfaces, allaying concerns about horizontal gene transfer and copper resistance. Incorporation of copper alloy biocidal surfaces may help to reduce the spread of this dangerous pathogen. PMID:26826226

  20. Fatigue and Creep-Fatigue Deformation of an Ultra-Fine Precipitate Strengthened Advanced Austenitic Alloy

    SciTech Connect

    M.C. Carroll; L.J. Carroll

    2012-10-01

    An advanced austenitic alloy, HT-UPS (high-temperature ultrafine-precipitation-strengthened), has been identified as an ideal candidate material for the structural components of fast reactors and energy-conversion systems. HT-UPS alloys demonstrate improved creep resistance relative to 316 stainless steel (SS) through additions of Ti and Nb, which precipitate to form a widespread dispersion of stable nanoscale metallic carbide (MC) particles in the austenitic matrix. The low-cycle fatigue and creep-fatigue behavior of an HT-UPS alloy have been investigated at 650 °C and a 1.0% total strain, with an R-ratio of -1 and hold times at peak tensile strain as long as 150 min. The cyclic deformation response of HT-UPS is directly compared to that of standard 316 SS. The measured values for total cycles to failure are similar, despite differences in peak stress profiles and in qualitative observations of the deformed microstructures. Crack propagation is primarily transgranular in fatigue and creep-fatigue of both alloys at the investigated conditions. Internal grain boundary damage in the form of fine cracks resulting from the tensile hold is present for hold times of 60 min and longer, and substantially more internal cracks are quantifiable in 316 SS than in HT-UPS. The dislocation substructures observed in the deformed material differ significantly; an equiaxed cellular structure is observed in 316 SS, whereas in HT-UPS the microstructure takes the form of widespread and relatively homogenous tangles of dislocations pinned by the nanoscale MC precipitates. The significant effect of the fine distribution of precipitates on observed fatigue and creep-fatigue response is described in three distinct behavioral regions as it evolves with continued cycling.

  1. High-speed blanking of copper alloy sheets: Material modeling and simulation

    NASA Astrophysics Data System (ADS)

    Husson, Ch.; Ahzi, S.; Daridon, L.

    2006-08-01

    To optimize the blanking process of thin copper sheets ( ≈ 1. mm thickness), it is necessary to study the influence of the process parameters such as the punch-die clearance and the wear of the punch and the die. For high stroke rates, the strain rate developed in the work-piece can be very high. Therefore, the material modeling must include the dynamic effects.For the modeling part, we propose an elastic-viscoplastic material model combined with a non-linear isotropic damage evolution law based on the theory of the continuum damage mechanics. Our proposed modeling is valid for a wide range of strain rates and temperatures. Finite Element simulations, using the commercial code ABAQUS/Explicit, of the blanking process are then conducted and the results are compared to the experimental investigations. The predicted cut edge of the blanked part and the punch-force displacement curves are discussed as function of the process parameters. The evolution of the shape errors (roll-over depth, fracture depth, shearing depth, and burr formation) as function of the punch-die clearance, the punch and the die wear, and the contact punch/die/blank-holder are presented. A discussion on the different stages of the blanking process as function of the processing parameters is given. The predicted results of the blanking dependence on strain-rate and temperature using our modeling are presented (for the plasticity and damage). The comparison our model results with the experimental ones shows a good agreement.

  2. Simulation of the elastic deformation of laser-welded joints of an austenitic corrosion-resistant steel and a titanium alloy with an intermediate copper insert

    NASA Astrophysics Data System (ADS)

    Pugacheva, N. B.; Myasnikova, M. V.; Michurov, N. S.

    2016-02-01

    The macro- and microstructures and the distribution of elements and of the values of the microhardness and contact modulus of elasticity along the height and width of the weld metal and heat-affected zone of austenitic corrosion-resistant 12Kh18N10T steel (Russian analog of AISI 321) and titanium alloy VT1-0 (Grade 2) with an intermediate copper insert have been studied after laser welding under different conditions. The structural inhomogeneity of the joint obtained according to one of the regimes selected has been shown: the material of the welded joint represents a supersaturated solid solution of Fe, Ni, Cr, and Ti in the crystal lattice of copper with a uniformly distributed particles of intermetallic compounds Ti(Fe,Cr) and TiCu3. At the boundaries with steel and with the titanium alloy, diffusion zones with thicknesses of 0.1-0.2 mm are formed that represent supersaturated solid solutions based on iron and titanium. The strength of such a joint was 474 MPa, which corresponds to the level of strength of the titanium alloy. A numerical simulation of the mechanical behavior of welded joints upon the elastic tension-compression has been performed taking into account their structural state, which makes it possible to determine the amplitude values of the deformations of the material of the weld.

  3. KEY COMPARISON: Final report on key comparison CCQM-K42: Determination of chromium, copper, iron, manganese and zinc in aluminium alloy

    NASA Astrophysics Data System (ADS)

    Noack, Siegfried; Matschat, Ralf

    2008-01-01

    The CCQM key comparison K42 was organized by the inorganic analysis working group of CCQM to test the abilities of metrological institutes to measure the mass fractions of the components of an aluminium alloy. Chosen elements were chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The BAM Federal Institute for Materials Research and Testing (BAM Bundesanstalt für Materialforschung und -prüfung) in Berlin, Germany acted as the pilot laboratory. CCQM-K42 demonstrates the abilities of metrological institutes to measure the mass fractions of minor and trace components (mass content about 0.05% to 0.2%) of an aluminium alloy for chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The analytical methods used were neutron activation analysis (NAA), x-ray fluorescence spectrometry (XRF) using the reconstitution technique, ICP-OES and ICP-MS. The scope of the key comparison extends to non-ferrous alloys comprising the same or similar constituents when analysed using the technique(s) applied by a participant in obtaining the results submitted for CCQM-K42. Main text. To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (MRA).

  4. Reliability design and assessment of a micro-probe using the results of a tensile test of a beryllium-copper alloy thin film

    NASA Astrophysics Data System (ADS)

    Park, Jun-Hyub; Shin, Myung-Soo

    2011-09-01

    This paper describes the results of tensile tests for a beryllium-copper (BeCu) alloy thin film and the application of the results to the design of a probe. The copper alloy films were fabricated by electroplating. To obtain the tensile characteristics of the film, the dog-bone type specimen was fabricated by the etching method. The tensile tests were performed with the specimen using a test machine developed by the authors. The BeCu alloy has an elastic modulus of 119 GPa and the 0.2% offset yield and ultimate tensile strengths of 1078 MPa and 1108 MPa, respectively. The design and manufacture of a smaller probe require higher pad density and smaller pad-pitch chips. It should be effective in high-frequency testing. For the design of a new micro-probe, we investigated several design parameters that may cause problems, such as the contact force and life, using the tensile properties and the design of experiment method in conjunction with finite element analysis. The optimal dimensions of the probe were found using the response surface method. The probe with optimal dimensions was manufactured by a precision press process. It was verified that the manufactured probe satisfied the life, the contact force and the over drive through the compression tests and the life tests of the probes.

  5. Status of the Development of Beryllium-Copper Alloy Ignition Capsules by Precision Machining

    NASA Astrophysics Data System (ADS)

    Nobile, Arthur

    2005-10-01

    Cu-doped Be capsules are being developed for ignition on the National Ignition Facility (NIF). The fabrication approach being pursued at Los Alamos is based on bonding of cylindrical parts containing precision machined hemispherical cavities, followed by machining the external contour to produce a spherical capsule. While we have demonstrated this approach, there are several key issues that need to be resolved before a capsule meeting NIF specifications can be produced. These issues are synthesis of high purity small grain size Be-Cu alloy, formation of a hemishell bond strong enough to allow the capsule to be machined after the hemishells are bonded, precision machining and polishing of the capsule to meet stringent specifications for surface finish and spherical quality, and filling with DT. In this paper we report on the progress that has been made on these issues. This work is performed at Los Alamos National Laboratory and supported by U.S. Department of Energy under contract number W7405-ENG36

  6. Interstitial-impurity interactions in copper-silver and aluminum-magnesium alloys. [Electron beams

    SciTech Connect

    Wong, H.P.

    1982-01-01

    The configurations and dynamical properties of complexes formed between interstitials and oversized impurities in electron-irradiated aluminum and copper were determined. Measurements were taken of the ultrasonic attention and resonant frequency in single crystal samples of Cu-Ag and Al-Mg. A variety of peaks appeared in both materials in plots of the logarithmic decrement versus temperature. The simultaneous presence of multiple defects was established by the different annealing behavior shown by each peak. It was found that interstitial trapping in our oversized systems was generally weaker than in previously studied undersized systems. The principal features in Cu-Ag that must be accounted for by a model include the following: (1) Three low-temperature peaks were seen having trigonal symmetry. The main peak annealed away at 110 K uncorrelated with any resistivity recovery and it grew at 60 K, correlated with a resistivity decrease. For Al-MG, the principal features associated with the main peak include: seen at high temperature (>135 K) having trigonal symmetry; annealed away at 127 K and seemed to correlate with a resistivity decrease; remaining peaks grew while the main peak annealed away. The implications of an existing model were developed. No evidence was found for the deeply-trapped <110>-orthorhombic defect predicted by the existing model. Therefore, two alternative models were developed. Model A uses a canted dumb-bell at the next-nearest neighbor position to explain the results. Model B uses a point interstitial at an octahedral position. A distinction between the two which is subject to experimental check is that model A predicts that interstitial migration between different impurity atoms occurs near 127 K in Cu-Ag while model B predicts a migration temperature near 60 K.

  7. Electrical and Magneto-Resistivity Measurements on Amorphous Copper-Titanium Alloys at Low Temperatures

    NASA Astrophysics Data System (ADS)

    Fan, Renyong

    1992-01-01

    parameters of the theoretical fits to the data were similar for both rm Cu_{50}Ti_{50} and rm Cu_{60}Ti_ {40} alloys. The two important exceptions were the inelastic and spin-orbit lifetimes: their zero -field values were about an order of magnitude smaller than those from the magnetoresistances. Also the inelastic lifetimes tend to saturate for T<0.1K in non-zero magnetic fields. Finally, we were also able to estimate the expected superconducting transition temperatures of both rm Cu_{50}Ti_{50} and rm Cu_{60}Ti _{40} alloys: less than 15mK and 5mK, respectively. Our novel technique can, in principle, be used to make high precision resistance measurements down to 15mK on any ribbon or film-like high resistivity metal.

  8. Finite Element Analysis of a Copper Single Crystal Shape Memory Alloy-Based Endodontic Instruments

    NASA Astrophysics Data System (ADS)

    Vincent, Marin; Thiebaud, Frédéric; Bel Haj Khalifa, Saifeddine; Engels-Deutsch, Marc; Ben Zineb, Tarak

    2015-10-01

    The aim of the present paper is the development of endodontic Cu-based single crystal Shape Memory Alloy (SMA) instruments in order to eliminate the antimicrobial and mechanical deficiencies observed with the conventional Nickel-Titane (NiTi) SMA files. A thermomechanical constitutive law, already developed and implemented in a finite element code by our research group, is adopted for the simulation of the single crystal SMA behavior. The corresponding material parameters were identified starting from experimental results for a tensile test at room temperature. A computer-aided design geometry has been achieved and considered for a finite element structural analysis of the endodontic Cu-based single crystal SMA files. They are meshed with tetrahedral continuum elements to improve the computation time and the accuracy of results. The geometric parameters tested in this study are the length of the active blade, the rod length, the pitch, the taper, the tip diameter, and the rod diameter. For each set of adopted parameters, a finite element model is built and tested in a combined bending-torsion loading in accordance with ISO 3630-1 norm. The numerical analysis based on finite element procedure allowed purposing an optimal geometry suitable for Cu-based single crystal SMA endodontic files. The same analysis was carried out for the classical NiTi SMA files and a comparison was made between the two kinds of files. It showed that Cu-based single crystal SMA files are less stiff than the NiTi files. The Cu-based endodontic files could be used to improve the root canal treatments. However, the finite element analysis brought out the need for further investigation based on experiments.

  9. Nonswelling alloy

    DOEpatents

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  10. PALLADIUM/COPPER ALLOY COMPOSITE MEMBRANES FOR HIGH TEMPERATURE HYDROGEN SEPARATION FROM COAL-DERIVED GAS STREAMS

    SciTech Connect

    J. Douglas Way

    2003-01-01

    For hydrogen from coal gasification to be used economically, processing approaches that produce a high purity gas must be developed. Palladium and its alloys, nickel, platinum and the metals in Groups 3 to 5 of the Periodic Table are all permeable to hydrogen. Hydrogen permeable metal membranes made of palladium and its alloys are the most widely studied due to their high hydrogen permeability, chemical compatibility with many hydrocarbon containing gas streams, and infinite hydrogen selectivity. Our Pd composite membranes have demonstrated stable operation at 450 C for over 70 days. Coal derived synthesis gas will contain up to 15000 ppm H{sub 2}S as well as CO, CO{sub 2}, N{sub 2} and other gases. Highly selectivity membranes are necessary to reduce the H{sub 2}S concentration to acceptable levels for solid oxide and other fuel cell systems. Pure Pd-membranes are poisoned by sulfur, and suffer from mechanical problems caused by thermal cycling and hydrogen embrittlement. Recent advances have shown that Pd-Cu composite membranes are not susceptible to the mechanical, embrittlement, and poisoning problems that have prevented widespread industrial use of Pd for high temperature H{sub 2} separation. These membranes consist of a thin ({le} 5 {micro}m) film of metal deposited on the inner surface of a porous metal or ceramic tube. With support from this DOE Grant, we have fabricated thin, high flux Pd-Cu alloy composite membranes using a sequential electroless plating approach. Thin, Pd{sub 60}Cu{sub 40} films exhibit a hydrogen flux more than ten times larger than commercial polymer membranes for H{sub 2} separation, resist poisoning by H{sub 2}S and other sulfur compounds typical of coal gas, and exceed the DOE Fossil Energy target hydrogen flux of 80 ml/cm{sup 2} {center_dot} min = 0.6 mol/m{sup 2} {center_dot} s for a feed pressure of 40 psig. Similar Pd-membranes have been operated at temperatures as high as 750 C. We have developed practical electroless plating

  11. Electrodeposition of aluminium and aluminium-copper alloys from a room temperature ionic liquid electrolyte containing aluminium chloride and triethylamine hydrochloride

    NASA Astrophysics Data System (ADS)

    Suneesh, P. V.; Satheesh Babu, T. G.; Ramachandran, T.

    2013-09-01

    The electrodeposition of Al and Al-Cu binary alloys on to gold substrates from a room temperature ionic liquid electrolyte containing AlCl3-Et3NHCl was studied. The electrochemical behavior of the electrolyte and the mechanism of deposition were investigated through cyclic voltammetry (CV), and the properties of deposits obtained were assessed by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) and X-ray diffraction (XRD). Al of 70 μm in thickness and an Al-Cu alloy of 30 μm in thickness with 8at% copper were deposited from the electrolyte. SEM images of the deposits indicate that the Al deposit was smooth and uniform, whereas the Al-Cu deposit was nodular. The average crystalline size, as determined by XRD patterns, was found to be (30 ± 5) and (29 ± 5) nm, respectively, for Al and Al-Cu alloys. Potentiodynamic polarization (Tafel plots) and electrochemical impedance spectroscopic (EIS) measurements showed that Al-Cu alloys are more corrosion resistant than Al.

  12. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  13. Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

    NASA Astrophysics Data System (ADS)

    Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

    2012-02-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  14. Lead alloys: past, present and future

    NASA Astrophysics Data System (ADS)

    Bagshaw, N. E.

    The most critical non-active component in the lead/acid battery is the grid or substrate. A review of the work on grids and grid alloys in the period 1960-1993 has been carried out by the Advanced Lead-Acid Battery Consortium and, in this paper, the results are analyzed in relation to the effort expended on different alloy systems. Lead-antimony alloys and the effects on them of additions of arsenic, tin, and grain-refining elements (selenium, sulfur, copper), together with lead-calcium alloys and the effect on them of tin additions, have received the greatest attention in the past. Proposals are made for future studies. Possible evolutionary developments include the addition of silver and higher amounts of tin to lead-calcium alloys, more detailed investigations of lead-strontium and lead-lithium alloys containing tin and/or silver, and further work on very-low-antimony alloys. More speculative projects are very rapidly cooled alloys, the use of aluminium as grids or spines, plastic/lead-coated copper negative grids, corrosion-resistant coatings of lead compounds on the grids and, finally, a substrate for a bipolar plate that is based on conductive inorganic compounds.

  15. Feasibility of conducting a dynamic helium charging experiment for vanadium alloys in the advanced test reactor

    SciTech Connect

    Tsai, H.; Gomes, I.; Strain, R.V.; Smith, D.L.; Matsui, H.

    1996-10-01

    The feasibility of conducting a dynamic helium charging experiment (DHCE) for vanadium alloys in the water-cooled Advanced Test Reactor (ATR) is being investigated as part of the U.S./Monbusho collaboration. Preliminary findings suggest that such an experiment is feasible, with certain constraints. Creating a suitable irradiation position in the ATR, designing an effective thermal neutron filter, incorporating thermocouples for limited specimen temperature monitoring, and handling of tritium during various phases of the assembly and reactor operation all appear to be feasible. An issue that would require special attention, however, is tritium permeation loss through the capsule wall at the higher design temperatures (>{approx}600{degrees}C). If permeation is excessive, the reduced amount of tritium entering the test specimens would limit the helium generation rates in them. At the lower design temperatures (<{approx}425{degrees}C), sodium, instead of lithium, may have to be used as the bond material to overcome the tritium solubility limitation.

  16. Comparison of current reversal chronopotentiometry (CRC) and small amplitude cyclic voltammetry (SACV) method to determine the long-term corrosion tendency of copper-nickel alloys in polluted and unpolluted seawater under jet-impingement conditions

    SciTech Connect

    Reda, M.R.; Alhajji, J.N.

    1997-12-31

    The cyclic current reversal chronopotentiometry (CRC) technique is utilized to determine the long-term corrosion tendency of UNS C70600 and UNS C71500 copper-nickel alloys in sulfide polluted and unpolluted seawater. The CRC results were compared with the corrosion tendency obtained by the modified linear polarization method small amplitude cyclic voltammetry (SACV) over a long exposure time and the results are in agreement for both C70600 and C71500 alloys. This contradicts the conclusions on the effects of sulfide on copper-nickel alloys by many previous investigators who misinterpreted the sharp active shift in potential as an indication of increase in corrosion rate. For an active/passive alloy such as C71500 a higher amplitude current per cycle is required (e.g., 100 {micro}A/20 seconds) in the CRC method and under jet-impingement conditions, while a lower amplitude current per cycle (e.g., 1{micro}A/20 seconds) is required for an alloy that does not exhibit active/passive behavior. The CRC technique was found to be unsuccessful in screening out the long-term corrosion tendency of copper alloys in polluted and unpolluted sea water and under stagnant or stirred conditions (i.e., non-jet-impingement conditions).

  17. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    SciTech Connect

    R. P. Martukanitz and S. Babu

    2007-05-03

    Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

  18. Copper-based alloys, crystallographic and crystallochemical parameters of alloys in binary systems Cu-Me (Me=Co, Rh, Ir, Cu, Ag, Au, Ni, Pd, Pt)

    NASA Astrophysics Data System (ADS)

    Porobova, Svetlana; Markova, Tat'jana; Klopotov, Vladimir; Klopotov, Anatoliy; Loskutov, Oleg; Vlasov, Viktor

    2016-01-01

    The article presents the results of the analysis of phase equilibrium of ordered phases in binary systems based on copper Cu- Me (where Me - Co, Rh, Ir, Ag, Au, Ni, Pd, Pt) to find correlations of crystallochemical and crystallographic factors. It is established that the packing index in disordered solid solutions in binary systems based on copper is close to the value of 0.74 against the background of an insignificant deviation of atomic volumes from the Zen's law.

  19. Radiation behavior of high-entropy alloys for advanced reactors. Final report

    SciTech Connect

    Liaw, Peter K.; Egami, Takeshi; Zhang, Chuan; Zhang, Fan; Zhang, Yanwen

    2015-04-30

    In the first task, we have demonstrated the radiation damage and the recrystallization behaviors in multicomponent alloys through molecular-dynamics simulations. It is found that by alloying with atoms of different sizes, the atomic-level strain increases, and the propensity of the radiation-induced crystalline to amorphous transition increases as the defects cluster in the cascade body. Recrystallization of the radiation induced supercooled or glass regions show that by tuning the composition and the equilibrium temperature, the multicomponent alloys can be healed. The crystalline-amorphous-crystalline transitions predict the potential high radiation resistance in multicomponent alloys. In the second task, three types of high-entropy alloys (HEAs) were fabricated from AlCoCrFeNi and AlCuCrFeNi quinary alloys. Hardness and reduced contact modulus were measured using nanoindentation tests. Heavy ion irradiation were performed using 10 MeV gold and 5 MeV nickel to study radiation effects. Al0.5CrCuFeNi2 shows phase separation upon the presence of copper. Both hardness and contact modulus exhibit the same trend as increasing the applied load, and it indicates that excessive free volume may alter the growth rate of the plastic zone. The as-cast Al0.1CoCrFeNi specimen undergone the hot isostatic pressing (HIP) process and steady cooling rate which mitigate the quenching effect. The swelling behavior was characterized by the atomic force microscopy (AFM), and the swelling rate is approximately 0.02% dpa. Selected area diffraction (SAD) patters show irradiation-induced amorphization throughout the ion projected range. Within the peak damage region, an amorpous ring is observed, and a mixture of amorphous/ crystalline structure at deeper depth is found. The Al0.3CoCrFeNi HEAs shows good radiation resistance up to 60 peak dpa. No voids or dislocations are observed. The crystal structures remain face-centered-cubic (FCC) before and

  20. The physical and mechanical metallurgy of advanced O+BCC titanium alloys

    NASA Astrophysics Data System (ADS)

    Cowen, Christopher John

    This thesis comprises a systematic study of the microstructural evolution, phase transformation behavior, elevated-temperature creep behavior, room-temperature and elevated-temperature tensile behavior, and room-temperature fatigue behavior of advanced titanium-aluminum-niobium (Ti-Al-Nb) alloys with and without boron additions. The specific alloys studied were: Ti-5A1-45Nb (at%), Ti-15Al-33Nb (at%), Ti-15Al-33Nb-0.5B (at%), Ti-15Al-33Nb-5B (at%), Ti-21Al-29Nb (at%), Ti-22Al-26Nb (at%), and Ti-22Al-26Nb-5B (at%). The only alloy composition that had been previously studied before this thesis work began was Ti-22Al-26Nb (at%). Publication in peer-reviewed material science journals of the work performed in this thesis has made data available in the scientific literature that was previously non-existent. The knowledge gap for Ti-Al-Nb phase equilibria over the compositional range of Ti-23Al-27Nb (at%) to Ti-12Al-38Nb (at%) that existed before this work began was successfully filled. The addition of 5 at% boron to the Ti-15Al-33Nb alloy produced 5-9 volume percent boride phase needles within the microstructure. The chemical composition of the boride phase measured by electron microprobe was determined to be approximately B 2TiNb. The lattice parameters of the boride phase were simulated through density functional theory calculations by collaborators at the Air Force Research Laboratory based on the measured composition. Using the simulated lattice parameters, electron backscatter diffraction kikuchi patterns and selected area electron diffraction patterns obtained from the boride phase were successfully indexed according to the space group and site occupancies of the B27 orthorhombic crystal structure. This suggests that half the Ti (c) Wyckoff positions are occupied by Ti atoms and the other half are occupied by Nb atoms in the boride phase lattice. Creep deformation behavior is the main focus of this thesis and in particular understanding the dominant creep

  1. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    NASA Technical Reports Server (NTRS)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  2. Recent advances on the development of magnesium alloys for biodegradable implants.

    PubMed

    Chen, Yongjun; Xu, Zhigang; Smith, Christopher; Sankar, Jag

    2014-11-01

    In recent years, much progress has been made on the development of biodegradable magnesium alloys as "smart" implants in cardiovascular and orthopedic applications. Mg-based alloys as biodegradable implants have outstanding advantages over Fe-based and Zn-based ones. However, the extensive applications of Mg-based alloys are still inhibited mainly by their high degradation rates and consequent loss in mechanical integrity. Consequently, extensive studies have been conducted to develop Mg-based alloys with superior mechanical and corrosion performance. This review focuses on the following topics: (i) the design criteria of biodegradable materials; (ii) alloy development strategy; (iii) in vitro performances of currently developed Mg-based alloys; and (iv) in vivo performances of currently developed Mg-based implants, especially Mg-based alloys under clinical trials.

  3. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  4. Antibacterial effect of copper-bearing titanium alloy (Ti-Cu) against Streptococcus mutans and Porphyromonas gingivalis

    NASA Astrophysics Data System (ADS)

    Liu, Rui; Memarzadeh, Kaveh; Chang, Bei; Zhang, Yumei; Ma, Zheng; Allaker, Robert P.; Ren, Ling; Yang, Ke

    2016-07-01

    Formation of bacterial biofilms on dental implant material surfaces (titanium) may lead to the development of peri-implant diseases influencing the long term success of dental implants. In this study, a novel Cu-bearing titanium alloy (Ti-Cu) was designed and fabricated in order to efficiently kill bacteria and discourage formation of biofilms, and then inhibit bacterial infection and prevent implant failure, in comparison with pure Ti. Results from biofilm based gene expression studies, biofilm growth observation, bacterial viability measurements and morphological examination of bacteria, revealed antimicrobial/antibiofilm activities of Ti-Cu alloy against the oral specific bacterial species, Streptococcus mutans and Porphyromonas gingivalis. Proliferation and adhesion assays with mesenchymal stem cells, and measurement of the mean daily amount of Cu ion release demonstrated Ti-Cu alloy to be biocompatible. In conclusion, Ti-Cu alloy is a promising dental implant material with antimicrobial/antibiofilm activities and acceptable biocompatibility.

  5. Antibacterial effect of copper-bearing titanium alloy (Ti-Cu) against Streptococcus mutans and Porphyromonas gingivalis

    PubMed Central

    Liu, Rui; Memarzadeh, Kaveh; Chang, Bei; Zhang, Yumei; Ma, Zheng; Allaker, Robert P.; Ren, Ling; Yang, Ke

    2016-01-01

    Formation of bacterial biofilms on dental implant material surfaces (titanium) may lead to the development of peri-implant diseases influencing the long term success of dental implants. In this study, a novel Cu-bearing titanium alloy (Ti-Cu) was designed and fabricated in order to efficiently kill bacteria and discourage formation of biofilms, and then inhibit bacterial infection and prevent implant failure, in comparison with pure Ti. Results from biofilm based gene expression studies, biofilm growth observation, bacterial viability measurements and morphological examination of bacteria, revealed antimicrobial/antibiofilm activities of Ti-Cu alloy against the oral specific bacterial species, Streptococcus mutans and Porphyromonas gingivalis. Proliferation and adhesion assays with mesenchymal stem cells, and measurement of the mean daily amount of Cu ion release demonstrated Ti-Cu alloy to be biocompatible. In conclusion, Ti-Cu alloy is a promising dental implant material with antimicrobial/antibiofilm activities and acceptable biocompatibility. PMID:27457788

  6. Antibacterial effect of copper-bearing titanium alloy (Ti-Cu) against Streptococcus mutans and Porphyromonas gingivalis.

    PubMed

    Liu, Rui; Memarzadeh, Kaveh; Chang, Bei; Zhang, Yumei; Ma, Zheng; Allaker, Robert P; Ren, Ling; Yang, Ke

    2016-01-01

    Formation of bacterial biofilms on dental implant material surfaces (titanium) may lead to the development of peri-implant diseases influencing the long term success of dental implants. In this study, a novel Cu-bearing titanium alloy (Ti-Cu) was designed and fabricated in order to efficiently kill bacteria and discourage formation of biofilms, and then inhibit bacterial infection and prevent implant failure, in comparison with pure Ti. Results from biofilm based gene expression studies, biofilm growth observation, bacterial viability measurements and morphological examination of bacteria, revealed antimicrobial/antibiofilm activities of Ti-Cu alloy against the oral specific bacterial species, Streptococcus mutans and Porphyromonas gingivalis. Proliferation and adhesion assays with mesenchymal stem cells, and measurement of the mean daily amount of Cu ion release demonstrated Ti-Cu alloy to be biocompatible. In conclusion, Ti-Cu alloy is a promising dental implant material with antimicrobial/antibiofilm activities and acceptable biocompatibility. PMID:27457788

  7. Brazing copper to dispersion-strengthened copper

    SciTech Connect

    Ryding, D.G.; Allen, D.; Lee, R.

    1996-08-01

    The Advanced Photon Source (APS) is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail that has been possible to date. The beam is produced by using third-generation insertion devices in a 7 GeV electron/positron storage ring that is 1100 meters in circumference. The heat load from these intense high power devices is very high and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm{sup 2}. Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop{reg_sign}, a dispersion strengthened copper, is the desired material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  8. Electrodeposition of SnSbCu Alloy on Copper from an Electrolyte with Varied Content of Antimony Chloride

    NASA Astrophysics Data System (ADS)

    Valeeva, A. Kh.; Valeev, I. Sh.

    2015-10-01

    The microstructure and chemical composition of electrodeposited alloys of the SnSbCu system with varied concentration of antimony chloride in the electrolyte have been investigated. It is shown that during electrodeposition mechanical-mixture alloys are not formed, but rather intermetallic compounds. It is found that increasing the concentration of antimony chloride in the electrolyte leads to a decrease in the tin content and cracking of the coating.

  9. Advanced image analysis of the surface pattern emerging in Ni3Al intermetallic alloys on anodization

    NASA Astrophysics Data System (ADS)

    Salerno, Marco; Stępniowski, Wojciech; Cieślak, Grzegorz; Norek, Małgorzata; Michalska-Domańska, Marta; Karczewski, Krzysztof; Chilimoniuk, Paulina; Polkowski, Wojciech; Jóźwik, Paweł; Bojar, Zbigniew

    2016-07-01

    Anodization of Ni3Al alloy is of interest in the field of industrial manufacturing, thanks to the formation of protective oxide layer on the materials working in corrosive environments and high temperatures. However, homogeneous surface treatment is paramount for technological applications of this material. The anodization conditions have to be set outside the ranges of corrosion and “burning”, which is the electric field enhanced anodic dissolution of the metal. In order to check against occurrence of these events, proper quantitative means for assessing the surface quality have to be developed and established. We approached this task by advanced analysis of scanning electron microscope images of anodized Ni3Al plates. The anodization was carried out in 0.3 M citric acid at two temperatures of 0 and 30°C and at voltages in the range of 2 12 V. Different figures can be used to characterize the quality of the surface, in terms of uniformity. Here, the concept of regularity ratio spread is used for the first time on surfaces of technological interest. Additionally, the Minkowski parameters have been calculated and their meaning is discussed.

  10. Advanced Testing Techniques to Measure the PWSCC Resistance of Alloy 690 and its Weld Metals

    SciTech Connect

    P.Andreson

    2004-10-01

    Wrought Alloy 600 and its weld metals (Alloy 182 and Alloy 82) were originally used in pressurized water reactors (PWRs) due to the material's inherent resistance to general corrosion in a number of aggressive environments and because of a coefficient of thermal expansion that is very close to that of low alloy and carbon steel. Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. The occurrence of PWSCC has been responsible for significant downtime and replacement power costs. As part of an ongoing, comprehensive program involving utilities, reactor vendors and engineering/research organizations, this report will help to ensure that corrosion degradation of nickel-base alloys does not limit service life and that full benefit can be obtained from improved designs for both replacement components and new reactors.

  11. Advanced methods for preparation and characterization of infrared detector materials. [mercury cadmium telluride alloys

    NASA Technical Reports Server (NTRS)

    Lehoczky, S. L.; Szofran, F. R.

    1981-01-01

    Differential thermal analysis data were obtained on mercury cadmium telluride alloys in order to establish the liquidus temperatures for the various alloy compositions. Preliminary theoretical analyses was performed to establish the ternary phase equilibrium parameters for the metal rich region of the phase diagram. Liquid-solid equilibrium parameters were determined for the pseudobinary alloy system. Phase equilibrium was calculated and Hg(l-x) Cd(x) Te alloys were directionally solidified from pseudobinary melts. Electrical resistivity and Hall coefficient measurements were obtained.

  12. Column chromatographic preconcentration of copper in alloys and complex materials using 9,10 phenanthrenequinone monoxime supported on naphthalene

    SciTech Connect

    Puri, B.K.; Balani, S. )

    1992-03-01

    A solid chelating compound phenanthrenequinone monoxime (PQM) supported on naphthalene provides a rapid and economical means of preconcentration and separation of copper from the aqueous samples. Copper forms a complex with PQM supported on naphthalene in the column at pH 6.1-8.4 with a flow rate of 1 ml/min. The metal complex and naphthalene are dissolved out from the column with 5 ml of DMP and the absorbance is measured at 470 nm against reagent blank. Beer's law is obeyed in the concentration range 0.6-9.6 {mu}g of copper in 5 ml of DMF. The molar absorptivity and sensitivity are 6.3 {times} 10{sup 4} L mol{sup {minus} 1} cm{sup {minus} 1} and 0.001 {mu}g cm{sup {minus} 2} respectively.

  13. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    SciTech Connect

    Liu, Z.H. Zhang, D.Q. Sing, S.L. Chua, C.K. Loh, L.E.

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  14. Multi-Pulse Excitation for Underwater Analysis of Copper-Based Alloys Using a Novel Remote Laser-Induced Breakdown Spectroscopy (LIBS) System.

    PubMed

    Guirado, Salvador; Fortes, Francisco J; Laserna, J Javier

    2016-04-01

    In this work, the use of multi-pulse excitation has been evaluated as an effective solution to mitigate the preferential ablation of the most volatile elements, namely Sn, Pb, and Zn, observed during laser-induced breakdown spectroscopy (LIBS) analysis of copper-based alloys. The novel remote LIBS prototype used in this experiments featured both single-pulse (SP-LIBS) and multi-pulse excitation (MP-LIBS). The remote instrument is capable of performing chemical analysis of submersed materials up to a depth of 50 m. Laser-induced breakdown spectroscopy analysis was performed at air pressure settings simulating the conditions during a real subsea analysis. A set of five certified bronze standards with variable concentration of Cu, As, Sn, Pb, and Zn were used. In SP-LIBS, signal emission is strongly sensitive to ambient pressure. In this case, fractionation effect was observed. Multi-pulse excitation circumvents the effect of pressure over the quantitative analysis, thus avoiding the fractionation phenomena observed in single pulse LIBS. The use of copper as internal standard minimizes matrix effects and discrepancies due to variation in ablated mass.

  15. Mechanistic Studies Of Combustion And Structure Formation During Combustion Synthesis Of Advanced Materials: Phase Separation Mechanism For Bio-Alloys

    NASA Technical Reports Server (NTRS)

    Varma, A.; Lau, C.; Mukasyan, A.

    2003-01-01

    Among all implant materials, Co-Cr-Mo alloys demonstrate perhaps the most useful balance of resistance to corrosion, fatigue and wear, along with strength and biocompatibility [1]. Currently, these widely used alloys are produced by conventional furnace technology. Owing to high melting points of the main alloy elements (e.g. Tm.p.(Co) 1768 K), high-temperature furnaces and long process times (several hours) are required. Therefore, attempts to develop more efficient and flexible methods for production of such alloys with superior properties are of great interest. The synthesis of materials using combustion phenomena is an advanced approach in powder metallurgy [2]. The process is characterized by unique conditions involving extremely fast heating rates (up to 10(exp 6 K/s), high temperatures (up to 3500 K), and short reaction times (on the order of seconds). As a result, combustion synthesis (CS) offers several attractive advantages over conventional metallurgical processing and alloy development technologies. The foremost is that solely the heat of chemical reaction (instead of an external source) supplies the energy for the synthesis. Also, simple equipment, rather than energy-intensive high-temperature furnaces, is sufficient. This work was devoted to experiments on CS of Co-based alloys by utilizing thermite (metal oxide-reducing metal) reactions, where phase separation subsequently produces materials with tailored compositions and properties. Owing to high reaction exothermicity, the CS process results in a significant increase of temperature (up to 3000 C), which is higher than melting points of all products. Since the products differ in density, phase separation may be a gravitydriven process: the heavy (metallic phase) settles while the light (slag) phase floats. The goal was to determine if buoyancy is indeed the major mechanism that controls phase segregation.

  16. Conducting water chemistry of the secondary coolant circuit of VVER-based nuclear power plant units constructed without using copper containing alloys

    NASA Astrophysics Data System (ADS)

    Tyapkov, V. F.

    2014-07-01

    The secondary coolant circuit water chemistry with metering amines began to be put in use in Russia in 2005, and all nuclear power plant units equipped with VVER-1000 reactors have been shifted to operate with this water chemistry for the past seven years. Owing to the use of water chemistry with metering amines, the amount of products from corrosion of structural materials entering into the volume of steam generators has been reduced, and the flow-accelerated corrosion rate of pipelines and equipment has been slowed down. The article presents data on conducting water chemistry in nuclear power plant units with VVER-1000 reactors for the secondary coolant system equipment made without using copper-containing alloys. Statistical data are presented on conducting ammonia-morpholine and ammonia-ethanolamine water chemistries in new-generation operating power units with VVER-1000 reactors with an increased level of pH. The values of cooling water leaks in turbine condensers the tube system of which is made of stainless steel or titanium alloy are given.

  17. Modulating fcc and hcp Ruthenium on the Surface of Palladium-Copper Alloy through Tunable Lattice Mismatch.

    PubMed

    Yao, Yancai; He, Dong Sheng; Lin, Yue; Feng, Xiaoqian; Wang, Xin; Yin, Peiqun; Hong, Xun; Zhou, Gang; Wu, Yuen; Li, Yadong

    2016-04-25

    Herein, we report an epitaxial-growth-mediated method to grow face-centered cubic (fcc) Ru, which is thermodynamically unfavorable in the bulk form, on the surface of Pd-Cu alloy. Induced by the galvanic replacement between Ru and Pd-Cu alloy, a shape transformation from a Pd-Cu@Ru core-shell to a yolk-shell structure was observed during the epitaxial growth. The successful coating of the unconventional crystallographic structure is critically dependent on the moderate lattice mismatch between the fcc Ru overlayer and PdCu3 alloy substrate. Further, both fcc and hexagonal close packed (hcp) Ru can be selectively grown through varying the lattice spacing of the Pd-Cu substrate. The presented findings provide a new synthetic pathway to control the crystallographic structure of metal nanomaterials.

  18. Fluorescent copper nanoparticles: recent advances in synthesis and applications for sensing metal ions

    NASA Astrophysics Data System (ADS)

    Guo, Yongming; Cao, Fengpu; Lei, Xiaoling; Mang, Lianghong; Cheng, Shengjuan; Song, Jintong

    2016-02-01

    Fluorescent copper nanoparticles (F-CuNPs) have received great attention due to their attractive features, such as water solubility, wide availability, ease of functionalization and good biocompatibility, and considerable efforts have been devoted to the preparation and applications of F-CuNPs. This review article comprises three main parts. In the first part, we briefly present the fluorescence properties of F-CuNPs. Then we cover the fabrication strategies of various F-CuNPs functionalized by different ligands. In the third part, we focus on the applications of F-CuNPs for sensing metal ions, including Hg2+, Pb2+, Cu2+, Fe3+ and other metal ions. Lastly, we further discuss the opportunities and challenges of F-CuNPs in the synthetic strategies and applications for sensing metal ions.

  19. Fluorescent copper nanoparticles: recent advances in synthesis and applications for sensing metal ions.

    PubMed

    Guo, Yongming; Cao, Fengpu; Lei, Xiaoling; Mang, Lianghong; Cheng, Shengjuan; Song, Jintong

    2016-03-01

    Fluorescent copper nanoparticles (F-CuNPs) have received great attention due to their attractive features, such as water solubility, wide availability, ease of functionalization and good biocompatibility, and considerable efforts have been devoted to the preparation and applications of F-CuNPs. This review article comprises three main parts. In the first part, we briefly present the fluorescence properties of F-CuNPs. Then we cover the fabrication strategies of various F-CuNPs functionalized by different ligands. In the third part, we focus on the applications of F-CuNPs for sensing metal ions, including Hg(2+), Pb(2+), Cu(2+), Fe(3+) and other metal ions. Lastly, we further discuss the opportunities and challenges of F-CuNPs in the synthetic strategies and applications for sensing metal ions. PMID:26879547

  20. Copper-64 radiopharmaceuticals for PET imaging of cancer: advances in preclinical and clinical research.

    PubMed

    Anderson, Carolyn J; Ferdani, Riccardo

    2009-08-01

    Copper-64 (T(1/2) = 12.7 hours; beta(+), 0.653 MeV [17.8 %]; beta(-), 0.579 MeV [38.4 %]) has decay characteristics that allow for positron emission tomography (PET) imaging and targeted radiotherapy of cancer. The well-established coordination chemistry of copper allows for its reaction with a wide variety of chelator systems that can potentially be linked to peptides and other biologically relevant small molecules, antibodies, proteins, and nanoparticles. The 12.7-hours half-life of 64Cu provides the flexibility to image both smaller molecules and larger, slower clearing proteins and nanoparticles. In a practical sense, the radionuclide or the 64Cu-radiopharmaceuticals can be easily shipped for PET imaging studies at sites remote to the production facility. Due to the versatility of 64Cu, there has been an abundance of novel research in this area over the past 20 years, primarily in the area of PET imaging, but also for the targeted radiotherapy of cancer. The biologic activity of the hypoxia imaging agent, 60/64Cu-ATSM, has been described in great detail in animal models and in clinical PET studies. An investigational new drug application for 64Cu-ATSM was recently approved by the U.S. Food and Drug Administration (FDA) in the United States, paving the way for a multicenter trial to validate the utility of this agent, with the hopeful result being FDA approval for routine clinical use. This article discusses state-of-the-art cancer imaging with 64Cu radiopharmaceuticals, including 64Cu-ATSM for imaging hypoxia, 64Cu-labeled peptides for tumor-receptor targeting, (64)Cu-labeled monoclonal antibodies for targeting tumor antigens, and 64Cu-labeled nanoparticles for cancer targeting. The emphasis of this article will be on the new scientific discoveries involving (64)Cu radiopharmaceuticals, as well as the translation of these into human studies.

  1. Preparation of a bulk Fe83B17 soft magnetic alloy by undercooling and copper-mold casting methods

    NASA Astrophysics Data System (ADS)

    Yang, Changlin; Sheng, Gang; Chen, Guiyun; Liu, Feng

    2013-11-01

    Bulk Fe83B17 eutectic alloy rods with diameters up to 3 mm were prepared by undercooling solidification combined with Cu-mold casting. The results showed that the rapid solidification led to an increase in the nucleation rate, an inhibition of the grain growth and a competition between a stable Fe2B phase and a metastable Fe3B phase. Then, pure nano-lamellar eutectic microstructures and the metastable Fe3B phase were successfully obtained in as-solidified alloys, which resulted in improved soft magnetic properties.

  2. Effects of Germanium, Copper, and Silver Substitutions on Hardness and Microstructure in Lean Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Mørtsell, Eva Anne; Marioara, Calin D.; Andersen, Sigmund J.; Røyset, Jostein; Reiso, Oddvin; Holmestad, Randi

    2015-09-01

    It is shown that strength loss in a 6060 Al-Mg-Si alloy caused by reduction in solute can be compensated by adding back smaller quantities of Ag, Ge, and Cu. Nine alloys were investigated. Ge was found to be the most effective addition, strongly refining the precipitation. The hardness is discussed in terms of statistics of the precipitates near a T6 condition, as acquired by transmission electron microscopy (TEM). Precipitates in some conditions were also investigated by high-angle annular dark-field scanning TEM. The added elements have strong influence on the main hardening precipitate, β″, changing its structure and promoting disorder.

  3. Zirconium alloys with small amounts of iron and copper or nickel show improved corrosion resistance in superheated steam

    NASA Technical Reports Server (NTRS)

    Greenberg, S.; Youngdahl, C. A.

    1967-01-01

    Heat treating various compositions of zirconium alloys improve their corrosion resistance to superheated steam at temperatures higher than 500 degrees C. This increases their potential as fuel cladding for superheated-steam nuclear-fueled reactors as well as in autoclaves operating at modest pressures.

  4. Effect of test temperature and strain rate on the tensile properties of high-strength, high-conductivity copper alloys

    SciTech Connect

    Zinkle, S.J.; Eatherly, W.S.

    1997-04-01

    The unirradiated tensile properties of wrought GlidCop AL25 (ITER grade zero, IGO) solutionized and aged CuCrZr, and cold-worked and aged and solutionized and aged Hycon 3HP{trademark} CuNiBe have been measured over the temperature range of 20-500{degrees}C at strain rates between 4 x 10{sup {minus}4} s{sup {minus}1} and 0.06 s{sup {minus}1}. The measured room temperature electrical conductivity ranged from 64 to 90% IACS for the different alloys. All of the alloys were relatively insensitive to strain rate at room temperature, but the strain rate sensitivity of GlidCop Al25 increased significantly with increasing temperature. The CuNiBe alloys exhibited the best combination of high strength and high conductivity at room temperature. The strength of CuNiBe decreased slowly with increasing temperature. However, the ductility of CuNiBe decreased rapidly with increasing temperature due to localized deformation near grain boundaries, making these alloy heats unsuitable for typical structural applications above 300{degrees}C. The strength and uniform elongation of GlidCop Al25 decreased significantly with increasing temperature at a strain rate of 1 x 10{sup {minus}3} s{sup {minus}1}, whereas the total elongation was independent of test temperature. The strength and ductility of CuCrZr decreased slowly with increasing temperature.

  5. Evaluation of an advanced directionally solidified gamma/gamma'-alpha Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Henry, M. F.; Jackson, M. R.; Gigliotti, M. F. X.; Nelson, P. B.

    1979-01-01

    An attempt was made to improve on the properties of the candidate jet engine turbine blade material AG-60, a gamma/gamma prime-alpha Mo eutectic composite. Alloy 38 (AG-170) was evaluated in the greatest detail. This alloy, Ni-5.88 A1-29.74 Mo-1.65 V-1.2C Re (weight percent), represents an improvement beyond AG-60, based on mechanical testing of the transverse and/or longitudinal orientations over a range of temperatures in tension, shear, rupture, and rupture after thermal exposure. It is likely that other alloys in the study represent a similar improvement.

  6. Creep Strength and Microstructure of Al20-25+Nb Alloy Sheets and Foils for Advanced Microturbine Recurperators

    SciTech Connect

    Maziasz, Philip J; Shingledecker, John P; Evans, Neal D; Yamamoto, Yukinori; More, Karren Leslie; Trejo, Rosa M; Lara-Curzio, Edgar

    2007-01-01

    The Oak Ridge National Laboratory (ORNL) and ATI Allegheny Ludlum worked together on a collaborative program for about two years to produce a wide range of commercial sheets and foils of the new AL20-25+Nb{trademark} (AL20-25+Nb) stainless alloy for advanced microturbine recuperator applications. There is a need for cost-effective sheets/foils with more performance and reliability at 650-750 C than 347 stainless steel, particularly for larger 200-250 kW microturbines. Phase 1 of this collaborative program produced the sheets and foils needed for manufacturing brazed plated-fin air cells, while Phase 2 provided foils for primary surface air cells, and did experiments on modified processing designed to change the microstructure of sheets and foils for improved creep-resistance. Phase 1 sheets and foils of AL20-25+Nb have much more creep-resistance than 347 steel at 700-750 C, and those foils are slightly stronger than HR120 and HR230. Results for Phase 2 showed nearly double the creep-rupture life of sheets at 750 C/100 MPa, and similar improvements in foils. Creep data show that Phase 2 foils of AL20-25+Nb alloy have creep resistance approaching that of alloy 625 foils. Testing at about 750 C in flowing turbine exhaust gas for 500 h in the ORNL Recuperator Test Facility shows that foils of AL20-25+Nb alloy have oxidation-resistance similar to HR120 alloy, and much better than 347 steel.

  7. Synthesizing photovoltaic thin films of high quality copper-zinc-tin alloy with at least one chalcogen species

    DOEpatents

    Teeter, Glenn; Du, Hui; Young, Matthew

    2013-08-06

    A method for synthesizing a thin film of copper, zinc, tin, and a chalcogen species ("CZTCh" or "CZTSS") with well-controlled properties. The method includes depositing a thin film of precursor materials, e.g., approximately stoichiometric amounts of copper (Cu), zinc (Zn), tin (Sn), and a chalcogen species (Ch). The method then involves re-crystallizing and grain growth at higher temperatures, e.g., between about 725 and 925 degrees K, and annealing the precursor film at relatively lower temperatures, e.g., between 600 and 650 degrees K. The processing of the precursor film takes place in the presence of a quasi-equilibrium vapor, e.g., Sn and chalcogen species. The quasi-equilibrium vapor is used to maintain the precursor film in a quasi-equilibrium condition to reduce and even prevent decomposition of the CZTCh and is provided at a rate to balance desorption fluxes of Sn and chalcogens.

  8. Alteration zone Mapping in the Meiduk and Sar Cheshmeh Porphyry Copper Mining Districts of Iran using Advanced Land Imager (ALI) Satellite Data

    NASA Astrophysics Data System (ADS)

    Beiranvand Pour, A.; Hashim, M.

    2015-10-01

    This study evaluates the capability of Earth Observing-1 (EO1) Advanced Land Imager (ALI) data for hydrothermal alteration mapping in the Meiduk and Sar Cheshmeh porphyry copper mining districts, SE Iran. Feature-oriented principal components selection, 4/2, 8/9, 5/4 band ratioing were applied to ALI data for enhancing the hydrothermally altered rocks associated with porphyry copper mineralization, lithological units and vegetation. Mixture-tuned matched-filtering (MTMF) was tested to discriminate the hydrothermal alteration areas of porphyry copper mineralization from surrounding environment using the shortwave infrared bands of ALI. Results indicate that the tested methods are able to yield spectral information for identifying vegetation, iron oxide/hydroxide and clay minerals, lithological units and the discrimination of hydrothermally altered rocks from unaltered rocks using ALI data.

  9. Formation and breakdown of chromate conversion coatings on aluminum-zinc-magnesium-copper 7X75 alloys

    NASA Astrophysics Data System (ADS)

    Yoon, Yuhchae

    The objective of this study was to characterize the formation and breakdown of chromate conversion coatings (CCCs) on aluminum alloys Al-Zn-Mg-Cu 7075 and 7475 with a focus on the effect of alloy temper, alloy purity and selected coating processing variables. Overall, results consistently pointed to a slight temper effect. Conversion coated AA7475-T7 was significantly more corrosion resistant than conversion coated AA7475-T6. In AA7075, there was only a slight difference in corrosion resistance between the two tempers. This was attributed to the effect of constituent particles on coating formation and breakdown, which are present to a much greater extent in AA7075 than in AA7475. The difference in the corrosion resistance between the T6 and T7 tempers in the coated and uncoated conditions is about the same suggesting that the origin of any "temper effect" in conversion coated materials is ultimately due to the intrinsic change in corrosion susceptibility of the alloy itself. Thicker coating formed on AA7475-T7 has the effect of increasing corrosion resistance, which could be associated with the 860 cm-1 Raman intensity band. Studies were also conducted with alloys in retrogression and reaged tempers and the W temper. Results with these tempers were mixed and no general conclusions could be drawn. In terms of electrochemically derived measures of corrosion resistance (electrochemical impedance, and pitting potential measurements), the magnitude of the temper effect was about the same as the effect due to the purity difference between AA7075 and AA7475. The temper effect was less significant than effects due to increasing coating time from 1 to 3 minutes, withholding certain substrate precleaning steps, or withholding key ingredients from the coating bath. Scanning probe microscopy, scanning Kelvin probe force microscopy (SKPFM) and scanning electron microscopy were used to characterize coating formation in the vicinity of constituent intermetallic particles (IMPs

  10. Pumped lithium loop test to evaluate advanced refractory metal alloys and simulated nuclear fuel elements

    NASA Technical Reports Server (NTRS)

    Brandenburf, G. P.; Hoffman, E. E.; Smith, J. P.

    1974-01-01

    The performance was determined of refractory metal alloys and uranium nitride fuel element specimens in flowing 1900F (1083C) lithium. The results demonstrate the suitability of the selected materials to perform satisfactorily from a chemical compatibility standpoint.

  11. Computer Aided Design of Advanced Turbine Airfoil Alloys for Industrial Gas Turbines in Coal Fired Environments

    SciTech Connect

    G.E. Fuchs

    2007-12-31

    Recent initiatives for fuel flexibility, increased efficiency and decreased emissions in power generating industrial gas turbines (IGT's), have highlighted the need for the development of techniques to produce large single crystal or columnar grained, directionally solidified Ni-base superalloy turbine blades and vanes. In order to address the technical difficulties of producing large single crystal components, a program has been initiated to, using computational materials science, better understand how alloy composition in potential IGT alloys and solidification conditions during processing, effect castability, defect formation and environmental resistance. This program will help to identify potential routes for the development of high strength, corrosion resistant airfoil/vane alloys, which would be a benefit to all IGT's, including small IGT's and even aerospace gas turbines. During the first year, collaboration with Siemens Power Corporation (SPC), Rolls-Royce, Howmet and Solar Turbines has identified and evaluated about 50 alloy compositions that are of interest for this potential application. In addition, alloy modifications to an existing alloy (CMSX-4) were also evaluated. Collaborating with SPC and using computational software at SPC to evaluate about 50 alloy compositions identified 5 candidate alloys for experimental evaluation. The results obtained from the experimentally determined phase transformation temperatures did not compare well to the calculated values in many cases. The effects of small additions of boundary strengtheners (i.e., C, B and N) to CMSX-4 were also examined. The calculated phase transformation temperatures were somewhat closer to the experimentally determined values than for the 5 candidate alloys, discussed above. The calculated partitioning coefficients were similar for all of the CMSX-4 alloys, similar to the experimentally determined segregation behavior. In general, it appears that computational materials science has become a

  12. Toward a Molecular Understanding of the Antibacterial Mechanism of Copper-Bearing Titanium Alloys against Staphylococcus aureus.

    PubMed

    Li, Mei; Ma, Zheng; Zhu, Ye; Xia, Hong; Yao, Mengyu; Chu, Xiao; Wang, Xiaolan; Yang, Ke; Yang, Mingying; Zhang, Yu; Mao, Chuanbin

    2016-03-01

    The antibacterial mechanism of the Cu-containing materials has not been fully understood although such understanding is crucial for the sustained clinical use of Cu-containing antibacterial materials such as bone implants. The aim of this study is to investigate the molecular mechanisms by which the Gram-positive Staphylococcus aureus is inactivated through Cu-bearing titanium alloys (Ti6Al4V5Cu). Cu ions released from the alloys are found to contribute to lethal damage of bacteria. They destroy the permeability of the bacterial membranes, resulting in the leakage of reducing sugars and proteins from the cells. They also promote the generation of bacteria-killing reactive oxygen species (ROS). The ROS production is confirmed by several assays including fluorescent staining of intracellular oxidative stress, detection of respiratory chain activity, and measurement of the levels of lipid peroxidation, catalase, and glutathione. Furthermore, the released Cu ions show obvious genetic toxicity by interfering the replication of nuc (species-specific) and 16SrRNA genes, but with no effect on the genome integrity. All of these effects lead to the antibacterial effect of Ti6Al4V5Cu. Collectively, our work reconciles the conflicting antibacterial mechanisms of Cu-bearing metallic materials or nanoparticles reported in the literature and highlights the potential use of Ti6Al4V5Cu alloys in inhibiting bacterial infections. PMID:26692564

  13. Toward a Molecular Understanding of the Antibacterial Mechanism of Copper-Bearing Titanium Alloys against Staphylococcus aureus.

    PubMed

    Li, Mei; Ma, Zheng; Zhu, Ye; Xia, Hong; Yao, Mengyu; Chu, Xiao; Wang, Xiaolan; Yang, Ke; Yang, Mingying; Zhang, Yu; Mao, Chuanbin

    2016-03-01

    The antibacterial mechanism of the Cu-containing materials has not been fully understood although such understanding is crucial for the sustained clinical use of Cu-containing antibacterial materials such as bone implants. The aim of this study is to investigate the molecular mechanisms by which the Gram-positive Staphylococcus aureus is inactivated through Cu-bearing titanium alloys (Ti6Al4V5Cu). Cu ions released from the alloys are found to contribute to lethal damage of bacteria. They destroy the permeability of the bacterial membranes, resulting in the leakage of reducing sugars and proteins from the cells. They also promote the generation of bacteria-killing reactive oxygen species (ROS). The ROS production is confirmed by several assays including fluorescent staining of intracellular oxidative stress, detection of respiratory chain activity, and measurement of the levels of lipid peroxidation, catalase, and glutathione. Furthermore, the released Cu ions show obvious genetic toxicity by interfering the replication of nuc (species-specific) and 16SrRNA genes, but with no effect on the genome integrity. All of these effects lead to the antibacterial effect of Ti6Al4V5Cu. Collectively, our work reconciles the conflicting antibacterial mechanisms of Cu-bearing metallic materials or nanoparticles reported in the literature and highlights the potential use of Ti6Al4V5Cu alloys in inhibiting bacterial infections.

  14. Greatly improved electrochemical performance of lithium-oxygen batteries with a bimetallic platinum-copper alloy catalyst

    NASA Astrophysics Data System (ADS)

    Lee, Minwook; Hwang, Yubin; Yun, Kyung-Han; Chung, Yong-Chae

    2015-08-01

    Research on the cathode catalysts of lithium-oxygen (Li-O2) batteries is one of the most important branches to commercialize these batteries to overcome the sluggish kinetics during both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). In this study, a high performance catalyst based on a bimetallic Pt-Cu alloy is investigated for Li-O2 batteries using first-principles calculation. The theoretical prediction shows that the Pt-Cu alloy is much more effective than the pure Pt according to the electrochemical performance. In particular, the effectiveness of the catalytic property is maximized in the case of the PtCu (111) surface which greatly reduces the large overpotentials of the original Li-O2 batteries during the OER/ORR. It is identified for the first time that the charge overpotentials are affected mainly by the inherent surface charge character of the alloy catalyst. It is observed that the more negatively charged PtCu (111) surface can act as a weakly positively charged surface for the adsorption of Li-O intermediates and thus result in weak ionic bonding of the intermediates on the surface. As a result, the dominant factor improving the catalytic performance is clearly demonstrated, providing insight into the design of an efficient catalyst for Li-O2 battery technologies.

  15. High temperature, low cycle fatigue of copper-base alloys in argon. Part 3: Zirconium-copper; thermal-mechanical strain cycling, hold-time and notch fatigue results

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    The low-cycle fatigue characteristics of smooth bar and notched bar specimens (hourglass shape) of zirconium-copper, 1/2 Hard, material (R-2 Series) were evaluated at room temperature in axial strain control. Over the fatigue life range from about 300 to 3000 cycles the ratio of fatigue life for smooth bar to fatigue life for notched bar remained constant at a value of about 6.0. Some additional hold-time data for the R-2 alloy tested in argon at 538 C are reported. An analysis of the relaxation data obtained in these hold-time tests is also reported and it is shown that these data yield a fairly consistent correlation in terms of instantaneous stress rate divided by instantaneous stress. Two thermal-mechanical strain cycling tests were also performed using a cyclic frequency of 4.5 cycles per hour and a temperature cycling interval from 260 to 538 C. The fatigue life values in these tests were noticeably lower than that observed in isothermal tests at 538 C.

  16. Microstructural Evolution and Creep-Rupture Behavior of Fusion Welds Involving Alloys for Advanced Ultrasupercritical Power Generation

    NASA Astrophysics Data System (ADS)

    Bechetti, Daniel H., Jr.

    Projections for large increases in the global demand for electric power produced by the burning of fossil fuels, in combination with growing environmental concerns surrounding these fuel sources, have sparked initiatives in the United States, Europe, and Asia aimed at developing a new generation of coal fired power plant, termed Advanced Ultrasupercritical (A-USC). These plants are slated to operate at higher steam temperatures and pressures than current generation plants, and in so doing will offer increased process cycle efficiency and reduced greenhouse gas emissions. Several gamma' precipitation strengthened Ni-based superalloys have been identified as candidates for the hottest sections of these plants, but the microstructural instability and poor creep behavior (compared to wrought products) of fusion welds involving these alloys present significant hurdles to their implementation and a gap in knowledge that must be addressed. In this work, creep testing and in-depth microstructural characterization have been used to provide insight into the long-term performance of these alloys. First, an investigation of the weld metal microstructural evolution as it relates to creep strength reductions in A-USC alloys INCONELRTM 740, NIMONICRTM 263 (INCONEL and NIMONIC are registered trademarks of Special Metals Corporation), and HaynesRTM 282RTM (Haynes and 282 are registered trademarks of Haynes International) was performed. gamma'-precipitate free zones were identified in two of these three alloys, and their development was linked to the evolution of phases that precipitate at the expense of gamma'. Alloy 282 was shown to avoid precipitate free zone formation because the precipitates that form during long term aging in this alloy are poor in the gamma'-forming elements. Next, the microstructural evolution of INCONELRTM 740H (a compositional variant of alloy 740) during creep was investigated. Gleeble-based interrupted creep and creep-rupture testing was used to

  17. Study of the Effect of Molten Copper Chloride Immersion Test on Alloys with High Nickel Content with and without Surface Coatings

    NASA Astrophysics Data System (ADS)

    Siantar, Edwin

    The demand for hydrogen as a clean energy carrier has increased greatly. The Cu-Cl cycle is a promising thermochemical cycle that is currently being developed to be the large-scale method of hydrogen production. The lifetime of materials for the pipes transporting molten CuCl is an important parameter for an economic design of a commercial thermochemical Cu-Cl hydrogen plant. This research is an examination of candidate materials following an immersion test in molten CuCl at 500 °C for 100 h. Two alloys, Ni based super-alloy (Inconel 625) and super austenitic stainless steel (AL6XN) were selected as the base metal. There were two types of coating applied to improve the corrosion resistance of the base metals during molten CuCl exposure. A metallic of Diamalloy 4006 and two ceramic of yttria stabilized zirconia and alumina coatings were applied to the base metal using thermal spray methods. An immersion apparatus was designed and constructed to perform an immersion test that has a condition similar to those in a hydrogen plant. After the immersion test, the materials were evaluated using an electrochemical method in combination with ex-situ surface analysis. The surface condition including elemental composition, film structure and resistivity of the materials were examined and compared. The majority of the coatings were damaged and fell off. Cracks were found in the original coated specimens indicating the sample geometry may have affected the integrity of the sprayed coating. When the coating cracked, it provided a pathway for the molten CuCl to go under the coating and react with the surface underneath the coating. Copper deposits and iron chloride that were found on the sample surfaces suggest that there were corrosion reactions that involved the metal dissolution and reduction of copper during immersion test. The results also suggest that Inconel 625 performed better than stainless steel AL6XN. Both Diamalloy 4006 and YSZ (ZrO2 18TiO2 10Y2O3) coatings seemed to

  18. Multi-component nanoporous platinum-ruthenium-copper-osmium-iridium alloy with enhanced electrocatalytic activity towards methanol oxidation and oxygen reduction

    NASA Astrophysics Data System (ADS)

    Chen, Xiaoting; Si, Conghui; Gao, Yulai; Frenzel, Jan; Sun, Junzhe; Eggeler, Gunther; Zhang, Zhonghua

    2015-01-01

    Multi-component nanoporous platinum-ruthenium-copper-osmium-iridium (np-PtRuCuOsIr) electrocatalyst has been facilely fabricated by chemical dealloying of mechanically alloyed AlCuPtRuOsIr precursor. The np-PtRuCuOsIr catalyst exhibits a typical three-dimensional bi-continuous interpenetrating ligament/channel structure with a length scale of ∼2.5 nm. The np-PtRuCuOsIr catalyst reaches a higher level in the mass activity (857.5 mA mgPt-1) and specific activity (3.0 mA cm-2) towards methanol oxidation compared to the commercial PtC catalyst (229.5 mA mgPt-1 and 0.5 mA cm-2 respectively). Moreover, the CO stripping peak of np-PtRuCuOsIr is 0.54 V (vs. SCE), 130 mV negative shift in comparison with the commercial PtC (0.67 V vs. SCE). The half-wave potential of np-PtRuCuOsIr is 0.900 V vs. RHE, 36 mV positive compared with that of the commercial PtC (0.864 V vs. RHE). The np-PtRuCuOsIr catalyst also shows 1.8 and 3.8 times enhancement in the mass and specific activity towards oxygen reduction than the commercial PtC. Moreover, the np-PtRuCuOsIr alloy exhibits superior oxygen reduction activities even after 15 K cycles, indicating its excellent long-term stability. The present np-PtRuCuOsIr can act as a promising candidate for the electrocatalyst in direct methanol fuel cells (DMFCs).

  19. Identification of salt-alloy combinations for thermal energy storage applications in advanced solar dynamic power systems

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Misra, A. K.

    1987-01-01

    Thermodynamic calculations based on the available data for flouride salt systems reveal that a number of congruently melting compositions and eutectics exist which have the potential to meet the lightweight, high energy storage requirements imposed for advanced solar dynamic systems operating between about 1000 and 1400 K. Compatibility studies to determine suitable containment alloys to be used with NaF-22CaF2-13MgF2, NaF-32CaF2, and NaF-23MgF2 have been conducted at the eutectic temperature + 25 K for each system. For these three NaF-based eutectics, none of the common, commercially available high temperature alloys appear to offer adequate corrosion resistance for a long lifetime; however mild steel, pure nickel and Nb-1Zr could prove useful. These latter materials suggest the possibility that a strong, corrosion resistant, nonrefractory, elevated temperature alloy based on the Ni-Ni3Nb system could be developed.

  20. High performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Winkelman, D. M.

    1989-01-01

    Electroformed copper and nickel are used in structural applications for advanced propellant combustion chambers. An improved process has been developed by Bell Aerospace Textron, Inc. wherein electroformed nickel-manganese alloy has demonstrated superior mechanical and thermal stability when compared to previously reported deposits from known nickel plating processes. Solution chemistry and parametric operating procedures are now established and material property data is established for deposition of thick, large complex shapes such as the Space Shuttle Main Engine. The critical operating variables are those governing the ratio of codeposited nickel and manganese. The deposition uniformity which in turn affects the manganese concentration distribution is affected by solution resistance and geometric effects as well as solution agitation. The manganese concentration in the deposit must be between 2000 and 3000 ppm for optimum physical properties to be realized. The study also includes data regarding deposition procedures for achieving excellent bond strength at an interface with copper, nickel-manganese or INCONEL 718. Applications for this electroformed material include fabrication of complex or re-entry shapes which would be difficult or impossible to form from high strength alloys such as INCONEL 718.

  1. Investigation of Hafnium oxide/Copper resistive memory for advanced encryption applications

    NASA Astrophysics Data System (ADS)

    Beland, Laurent Karim

    The Advanced Encryption Standard (AES) is a widely used encryption algorithm to protect data and communications in today's digital age. Modern AES CMOS implementations require large amounts of dedicated logic and must be tuned for either performance or power consumption. A high throughput, low power, and low die area AES implementation is required in the growing mobile sector. An emerging non-volatile memory device known as resistive memory (ReRAM) is a simple metal-insulator-metal capacitor device structure with the ability to switch between two stable resistance states. Currently, ReRAM is targeted as a non-volatile memory replacement technology to eventually replace flash. Its advantages over flash include ease of fabrication, speed, and lower power consumption. In addition to memory, ReRAM can also be used in advanced logic implementations given its purely resistive behavior. The combination of a new non-volatile memory element ReRAM along with high performance, low power CMOS opens new avenues for logic implementations. This dissertation will cover the design and process implementation of a ReRAM-CMOS hybrid circuit, built using IBM's 10LPe process, for the improvement of hardware AES implementations. Further the device characteristics of ReRAM, specifically the HfO2/Cu memory system, and mechanisms for operation are not fully correlated. Of particular interest to this work is the role of material properties such as the stoichiometry, crystallinity, and doping of the HfO2 layer and their effect on the switching characteristics of resistive memory. Material properties were varied by a combination of atomic layer deposition and reactive sputtering of the HfO2 layer. Several studies will be discussed on how the above mentioned material properties influence switching parameters, and change the underlying physics of device operation.

  2. Effect of copper content on corrosion behavior and chromate conversion coating protection of 7xxx series aluminum alloys

    NASA Astrophysics Data System (ADS)

    Meng, Qingjiang

    The addition of Cu in Al-Zn-Mg alloys increases the mechanical strength and resistance to stress corrosion cracking of 7xxx series aluminum alloys (AA7xxx). The peak aged T6 temper provides the maximum mechanical strength by precipitation hardening. However, the presence of noble Cu makes AA7xxx-T6 more susceptible to localized corrosion, such as pitting, crevice and intergranular corrosion (IGC). In order to protect AA7xxx-T6 from localized corrosion, protective chromate conversion coatings (CCCs) must be used. Cu has been reported to affect the CCC protection performance. The exact roles of Cu content in corrosion behavior and CCC protection of AA7xxx-T6 are the focus of this study. Polarization and Electrochemical Impedance Spectroscopy (EIS) approaches were used in combination with materials characterization techniques, such as Focused Ion Beam (FIB), SEM, TEM, High Resolution TEM (HRTEM), Scanning TEM (STEM), and X-ray Photoelectron Spectrometry (XPS). Electrochemical tests on AA7xxx-T6 with various Cu content in deaerated chloride solution found that all alloys except for essentially Cu-free AA7004-T6 had two breakdown potentials, which increased logarithmically with increasing Cu content. Transient dissolution of the fine hardening precipitates and the surrounding solid solution in a thin surface layer was found in the Cu-containing alloys polarized at potentials between the two breakdown potentials. Stable dissolution associated with combined IGC and selective grain attack was found above the second breakdown potential. EIS tests revealed that the overall influence of Cu on the corrosion behavior was detrimental due to Cu enrichment in aerated chloride solution. TEM and STEM analysis revealed that CCC was heterogeneous on the heterogeneous microstructure of AA7075-T6. The coatings formed on coarse intermetallic particles were much thinner than CCC formed on the matrix. It was found that the CCC formed on the matrix mainly consisted of a CrIIIOOH backbone

  3. Recent advances in the design of titanium alloys for orthopedic applications.

    PubMed

    Guillemot, Fabien

    2005-11-01

    To increase an orthopedic implant's lifetime, research trends have included the development of new titanium alloys made of nontoxic elements with suitable mechanical properties (low Young's modulus - high fatigue strength), good workability and corrosion resistance. In accordance with the background on titanium and metallic biomaterials, recent interesting developments in titanium-based biomaterials are reported in this review, with a special emphasis on the design of new metastable beta-titanium alloys for orthopedic applications. In addition, as the concept of titanium alloys can now be regarded as relatively old, having emerged at the beginning of the 1980s, the author suggests some future directions that would permit the emergence of a new generation of titanium implants.

  4. Electroplating on titanium alloy

    NASA Technical Reports Server (NTRS)

    Lowery, J. R.

    1971-01-01

    Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

  5. Ballistic effects on the copper precipitation and re-dissolution kinetics in an ion irradiated and thermally annealed Fe-Cu alloy.

    PubMed

    Xu, Donghua; Certain, Alicia; Lee Voigt, Hyon-Jee; Allen, Todd; Wirth, Brian D

    2016-09-14

    Studies of solute precipitation and precipitate phase stability in nuclear structural materials under concurrent irradiation and heat often lead to contradictory results due to the complex nature of the phenomena which is far from well understood. Here, we present a comprehensive atomistically based continuum model for the copper precipitation and re-dissolution kinetics in an ion irradiated and thermally annealed Fe-0.78 at. % Cu alloy. Our model incorporates thermal and irradiation enhanced diffusion of atomic Cu, clustering of Cu into sub-nanometer and nanometer sized precipitates, thermal dissociation of the precipitates and, in particular, a cascade re-dissolution parameter that has been made available by recent molecular dynamics simulations. Our model suggests that the Cu precipitates may form, re-dissolve, or coarsen under different irradiation and thermal conditions depending on the competition between the thermal and the ballistic effects. The quantitative predictions of our model are compared with available experiments including limited atom probe tomography data acquired in this study. The work highlights the importance of combining thermal and ballistic effects in the understanding of phase stability in extreme nuclear environments. PMID:27634272

  6. Ballistic effects on the copper precipitation and re-dissolution kinetics in an ion irradiated and thermally annealed Fe-Cu alloy

    NASA Astrophysics Data System (ADS)

    Xu, Donghua; Certain, Alicia; Lee Voigt, Hyon-Jee; Allen, Todd; Wirth, Brian D.

    2016-09-01

    Studies of solute precipitation and precipitate phase stability in nuclear structural materials under concurrent irradiation and heat often lead to contradictory results due to the complex nature of the phenomena which is far from well understood. Here, we present a comprehensive atomistically based continuum model for the copper precipitation and re-dissolution kinetics in an ion irradiated and thermally annealed Fe-0.78 at. % Cu alloy. Our model incorporates thermal and irradiation enhanced diffusion of atomic Cu, clustering of Cu into sub-nanometer and nanometer sized precipitates, thermal dissociation of the precipitates and, in particular, a cascade re-dissolution parameter that has been made available by recent molecular dynamics simulations. Our model suggests that the Cu precipitates may form, re-dissolve, or coarsen under different irradiation and thermal conditions depending on the competition between the thermal and the ballistic effects. The quantitative predictions of our model are compared with available experiments including limited atom probe tomography data acquired in this study. The work highlights the importance of combining thermal and ballistic effects in the understanding of phase stability in extreme nuclear environments.

  7. Effect of inorganic sulfide and bacteria microfouling on corrosion of 70/30 copper/nickel alloy in seawater

    SciTech Connect

    Shalaby, H.M.; Hasan, A.A.; Al-Sabti, F.

    1998-12-31

    A laboratory investigation was carried out on the effect of sulfate-reducing bacteria (SRB) and 1 ppm inorganic sulfide on the corrosion behavior of 70/30 Cu-Ni alloy in seawater. Potential/time and linear polarization measurements showed that the presence of SRB makes the corrosion potential more active and increases the corrosion rate. On the other hand, the addition of sulfide caused significant ennoblement in the corrosion potential which was associated with a small decrease in the corrosion rate. SRB had a pronounced effect on the potentiodynamic polarization through shifting the corrosion potential to a more active value and eliminating the active/passive transition. However, the active/passive transition peak was retained when sulfide was added to seawater inoculated with bacteria. With the increase in exposure time to seawater inoculated with SRB, the impedance and phase angle peak decreased. In presence of 1 ppm sulfide, the impedance increased in the high frequency region and the frequency dependence of the phase angle showed two time constants. SEM examinations revealed the formation of a patchy layer of bacterial biofilm and corrosion products during exposure to SRB-containing seawater. The formation of this layer was associated with depletion of nickel from the alloy. In the presence of inorganic sulfide, micropits and intergranular attack were seen within crevices in an adherent corrosion product layer.

  8. Decolorization of kraft bleaching effluent by advanced oxidation processes using copper (II) as electron acceptor.

    PubMed

    Yeber, María C; Oñate, Katherine P; Vidal, Gladys

    2007-04-01

    Two advanced oxidation processes (AOPs), TiO2/UV/O2 and TiO2/UV/Cu (II), were used to remove color from a Kraft bleaching effluent. The optimal decoloration rate was determined by multivariate analysis, obtaining a mathematical model to evaluate the effect among variables. TiO2 and Cu (II) concentrations and the reaction times were optimized. The experimental design resulted in a quadratic matrix of 30 experiments. Additionally, the pH influence on the color removal was determined by multivariate analysis. Results indicate that color removal was 94% at acidic pH (3.0) in the presence of Cu (11) as an electron acceptor. Under this condition, the biodegradation of the effluent increased from 0.3 to 0.6. Moreover, 70% of COD (chemical oxygen demand) was removed, and the ecotoxicity, measured by Daphnia magna, was reduced. Photocatalytic oxidation to remove the color contained in the Kraft mill bleaching effluent was effective under the following conditions: short reaction time, acidic pH values, and without the addition of oxygen due to the presence of Cu (II) in the effluent. Moreover, residual Cu (II) was a minimum (0.05.mg L(-1)) and was not toxic to the next biological stage. The experimental design methodology indicated that a quadratic polynomial model may be used to representthe efficiencyfor degradation of the Kraft bleach pulp effluent by a photocatalytic process. PMID:17438808

  9. Decolorization of kraft bleaching effluent by advanced oxidation processes using copper (II) as electron acceptor.

    PubMed

    Yeber, María C; Oñate, Katherine P; Vidal, Gladys

    2007-04-01

    Two advanced oxidation processes (AOPs), TiO2/UV/O2 and TiO2/UV/Cu (II), were used to remove color from a Kraft bleaching effluent. The optimal decoloration rate was determined by multivariate analysis, obtaining a mathematical model to evaluate the effect among variables. TiO2 and Cu (II) concentrations and the reaction times were optimized. The experimental design resulted in a quadratic matrix of 30 experiments. Additionally, the pH influence on the color removal was determined by multivariate analysis. Results indicate that color removal was 94% at acidic pH (3.0) in the presence of Cu (11) as an electron acceptor. Under this condition, the biodegradation of the effluent increased from 0.3 to 0.6. Moreover, 70% of COD (chemical oxygen demand) was removed, and the ecotoxicity, measured by Daphnia magna, was reduced. Photocatalytic oxidation to remove the color contained in the Kraft mill bleaching effluent was effective under the following conditions: short reaction time, acidic pH values, and without the addition of oxygen due to the presence of Cu (II) in the effluent. Moreover, residual Cu (II) was a minimum (0.05.mg L(-1)) and was not toxic to the next biological stage. The experimental design methodology indicated that a quadratic polynomial model may be used to representthe efficiencyfor degradation of the Kraft bleach pulp effluent by a photocatalytic process.

  10. Copper-zinc alloy nanopowder: a robust precious-metal-free catalyst for the conversion of 5-hydroxymethylfurfural.

    PubMed

    Bottari, Giovanni; Kumalaputri, Angela J; Krawczyk, Krzysztof K; Feringa, Ben L; Heeres, Hero J; Barta, Katalin

    2015-04-24

    Noble-metal-free copper-zinc nanoalloy (<150 nm) is found to be uniquely suited for the highly selective catalytic conversion of 5-hydroxymethylfurfural (HMF) to potential biofuels or chemical building blocks. Clean mixtures of 2,5-dimethylfuran (DMF) and 2,5-dimethyltetrahydrofuran (DMTHF) with combined product yields up to 97 % were obtained at 200-220 °C using 20-30 bar H2 . It is also possible to convert 10 wt % HMF solutions in CPME, with an excellent DMF yield of 90 %. Milder temperatures favor selective (95 %) formation of 2,5-furandimethanol (FDM). The one-pot conversion of fructose to valuable furan-ethers was also explored. Recycling experiments for DMF production show remarkable catalyst stability. Transmission electron microscopy (TEM) characterization provides more insight into morphological changes of this intriguing class of materials during catalysis. PMID:25833148

  11. Selective dissolution in copper-tin alloys: Formation of corrosion- resistant patina on ancient Chinese bronze mirrors

    SciTech Connect

    Taube, M. |; Davenport, A.J.; King, A.H.; Chase, T. III

    1996-07-01

    Many ancient Chinese bronze mirrors have survived with a patina that leaves the delicate relief surface decorations intact. The microstructure of these ancient mirrors is two-phase and consists of acicular {alpha}-phase (Cu-rich) regions encased in a {delta}-phase (Sn-rich) matrix. At the surface, there is evidence of selective dissolution of the ct phase; the cc-phase regions are replaced pseudomorphically by a mineral product with the {delta} phase remaining metallic. Electrochemical polarization has been used to drive the copper dealloying process in modem, cast bronze. Synchrotron x-ray diffraction was employed to compare the ancient samples with those that were prepared potentiostatically. Poorly crystallized tin oxide (SnO{sub 2}) was found in the {alpha} replacement products of both sample types. The corrosion-resistance of the potentiostatically-treated bronze samples was tested by atmospheric exposure. Comparison with exposed, untreated samples indicated that the treatment was protective.

  12. Ultrathin cobalt-alloyed barrier layers for copper metallization by a new seeding and electroless-deposition process

    NASA Astrophysics Data System (ADS)

    Chen, Sung-Te; Liu, Yuan-Yu; Chen, Giin-Shan

    2015-11-01

    Pioneering activation-seeding processes grow catalytic particles with sizes exceeding 10 nm due to agglomeration, and thus are unable to act as a template for electroless deposition of a barrier layer with a thickness of 10 nm or less, which is desperately needed for the incoming ULSI copper interconnecting technology. In this work, the capacity of a seeding process to grow a continuous Co-P barrier layer of 8-nm thickness on thermally oxidized SiO2 layers using electroless deposition will be demonstrated. The Co-P barrier layer works effectively in retarding (a) Cu agglomeration and (b) Cu diffusion into the dielectric layer subjected to thermal annealing. Evidently, thermal stability of the Cu film on SiO2 is markedly strengthened by interposing the 8-nm-thick barrier layer. The mechanism of the interposed barrier layer in enhancing thermal stability of the metallization layer is currently under investigation.

  13. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  14. Advances in nanoscale alloys and intermetallics: low temperature solution chemistry synthesis and application in catalysis.

    PubMed

    Jana, Subhra

    2015-11-21

    Based on the bottom-up chemistry techniques, the size, shape, and composition controlled synthesis of nanoparticles can now be achieved uniformly, which is of great importance to the nanoscience community as well as in modern catalysis research. The low-temperature solution-phase synthesis approach represents one of the most attractive strategies and has been utilized to synthesize nanoscale metals, alloys and intermetallics, including a number of new metastable phases. This perspective will highlight the solution-based nanoparticle synthesis techniques, a low-temperature platform, for the synthesis of size and shape-tunable nanoscale transition metals, alloys, and intermetallics from the literature, keeping a focus on the utility of these nanomaterials in understanding the catalysis. For each solution-based nanoparticle synthesis technique, a comprehensive overview has been given for the reported nanoscale metals, alloys, and intermetallics, followed by critical comments. Finally, their enhanced catalytic activity and durability as novel catalysts have been discussed towards several hydrogenation/dehydrogenation reactions and also for different inorganic to organic reactions. Hence, the captivating advantages of this controllable low-temperature solution chemistry approach have several important implications and together with them this approach provides a promising route to the development of next-generation nanostructured metals, alloys, and intermetallics since they possess fascinating properties as well as outstanding catalytic activity. PMID:26477400

  15. (Zn,H)-codoped copper oxide nanoparticles via pulsed laser ablation on Cu-Zn alloy in water

    PubMed Central

    2012-01-01

    Nanosized (5 to 10 nm) amorphous and crystalline nanocondensates, i.e., metallic α-phase of Zn-Cu alloy in face-centered cubic structure and (Zn,H)-codoped cuprite (Cu2O) with high-pressure-favored close-packed sublattice, were formed by pulsed laser ablation on bulk Cu65Zn35 in water and characterized by X-ray/electron diffractions and optical spectroscopy. The as-fabricated hybrid nanocondensates are darkish and showed photoluminescence in the whole visible region. Further dwelling of such nanocondensates in water caused progressive formation of a rice-like assembly of (Zn,H)-codoped tenorite (CuO) nanoparticles with (001), (100), and {111} preferred orientations, (111) tilt boundary, yellowish color, and minimum bandgap narrowing down to ca. 2.7 eV for potential photocatalytic applications. PMID:22647312

  16. An evaluation of the fatigue crack growth and fracture toughness properties of beryllium-copper alloy CDA172

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Henkener, Julie A.

    1990-01-01

    A series of fracture mechanics tests, using the Be-Cu alloy CDA172 in the round rod product form, was conducted in a lab air environment at room temperature. Tensile data is presented in both the L and C directions and K sub Ic data in both the C-R and C-L orientations. Fracture toughness values were derived from M(T) (center cracked), PS(T) (surface cracked) and CC01 (corner cracked) specimens of varying thickness. Fatigue crack growth data were obtained for the C-R orientation at stress ratio of 0.1, 0.4, and 0.7 and for the C-L orientation at stress ratios of 0.1, 0.3, 0.4, and 0.7.

  17. Radiation-Induced Segregation and Phase Stability in Candidate Alloys for the Advanced Burner Reactor

    SciTech Connect

    Gary S. Was; Brian D. Wirth

    2011-05-29

    Major accomplishments of this project were the following: 1) Radiation induced depletion of Cr occurs in alloy D9, in agreement with that observed in austenitic alloys. 2) In F-M alloys, Cr enriches at PAG grain boundaries at low dose (<7 dpa) and at intermediate temperature (400°C) and the magnitude of the enrichment decreases with temperature. 3) Cr enrichment decreases with dose, remaining enriched in alloy T91 up to 10 dpa, but changing to depletion above 3 dpa in HT9 and HCM12A. 4) Cr has a higher diffusivity than Fe by a vacancy mechanism and the corresponding atomic flux of Cr is larger than Fe in the opposite direction to the vacancy flux. 5) Cr concentration at grain boundaries decreases as a result of vacancy transport during electron or proton irradiation, consistent with Inverse Kirkendall models. 6) Inclusion of other point defect sinks into the KLMC simulation of vacancy-mediated diffusion only influences the results in the low temperature, recombination dominated regime, but does not change the conclusion that Cr depletes as a result of vacancy transport to the sink. 7) Cr segregation behavior is independent of Frenkel pair versus cascade production, as simulated for electron versus proton irradiation conditions, for the temperatures investigated. 8) The amount of Cr depletion at a simulated planar boundary with vacancy-mediated diffusion reaches an apparent saturation value by about 1 dpa, with the precise saturation concentration dependent on the ratio of Cr to Fe diffusivity. 9) Cr diffuses faster than Fe by an interstitial transport mechanism, and the corresponding atomic flux of Cr is much larger than Fe in the same direction as the interstitial flux. 10) Observed experimental and computational results show that the radiation induced segregation behavior of Cr is consistent with an Inverse Kirkendall mechanism.

  18. High strength alloys

    DOEpatents

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  19. High strength alloys

    DOEpatents

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  20. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  1. High temperature characteristics and solidification microstructures of dental metallic materials part I: silver-palladium-copper-gold alloy.

    PubMed

    Nagasawa, Sakae; Yoshida, Takamitsu; Mizoguchi, Toshihide; Terashima, Nobuyoshi; Ito, Michio; Platt, Jeffrey A; Oshida, Yoshiki

    2003-09-01

    Ag-Pd-Cu-Au alloy was subjected to a Thermo-Mechanical Analyzer to investigate high temperature properties up to its liquidus temperature. Microstructural examination and elemental analysis with EPMA were also conducted in the solid/liquid mixture region. The following conclusions were obtained. (1) The solidus temperature was 838.3 +/- 2.52 degrees C and 957.7 +/- 1.53 degrees C for the liquidus point. (2) Thermal expansion coefficients were 1.39 +/- 0.08% at the solidus, 2.338 +/- 0.13% at the liquidus, and the melting expansion coefficient was 0.932 +/- 0.058%. (3) The expansion during melting was controlled by a small amount of pressure such as 1/100 of the air pressure, therefore the fit accuracy of castings is suggested not to be influenced by the solidification shrinkage. (4) Although the softening heat treatment and casting exhibited an influence on thermal expansion behavior, casting temperature in addition to post-casting plastic deformation did not show an effect on the thermal expansion. (5) The yield strength at 750 degrees C was reduced down to about 1/400 of that at room temperature, and the modulus of elasticity was about 1/100 of the room temperature value. PMID:14620990

  2. Process Optimization of Dual-Laser Beam Welding of Advanced Al-Li Alloys Through Hot Cracking Susceptibility Modeling

    NASA Astrophysics Data System (ADS)

    Tian, Yingtao; Robson, Joseph D.; Riekehr, Stefan; Kashaev, Nikolai; Wang, Li; Lowe, Tristan; Karanika, Alexandra

    2016-07-01

    Laser welding of advanced Al-Li alloys has been developed to meet the increasing demand for light-weight and high-strength aerospace structures. However, welding of high-strength Al-Li alloys can be problematic due to the tendency for hot cracking. Finding suitable welding parameters and filler material for this combination currently requires extensive and costly trial and error experimentation. The present work describes a novel coupled model to predict hot crack susceptibility (HCS) in Al-Li welds. Such a model can be used to shortcut the weld development process. The coupled model combines finite element process simulation with a two-level HCS model. The finite element process model predicts thermal field data for the subsequent HCS hot cracking prediction. The model can be used to predict the influences of filler wire composition and welding parameters on HCS. The modeling results have been validated by comparing predictions with results from fully instrumented laser welds performed under a range of process parameters and analyzed using high-resolution X-ray tomography to identify weld defects. It is shown that the model is capable of accurately predicting the thermal field around the weld and the trend of HCS as a function of process parameters.

  3. High Pressure Steam Oxidation of Alloys for Advanced Ultra-Supercritical Conditions

    SciTech Connect

    Holcomb, Gordon R.

    2014-08-05

    A steam oxidation test was conducted at 267 ± 17 bar and 670°C for 293 hr. A comparison test was run at 1 bar. All of the alloys showed an increase in scale thickness and oxidation rate with pressure, and TP304H and IN625 had very large increases. Fine-grained TP304H at 267 bar behaved like a coarse grained alloy, indicative of high pressure increasing the critical Cr level needed to form and maintain a chromia scale. At 267 bar H230, H263, H282, IN617 and IN740 had kp values a factor of one–to-two orders of magnitude higher than at 1 bar. IN625 had a four order of magnitude increase in kp at 267 bar compared to 1 bar. Possible causes for increased oxidation rates with increased pressure were examined, including increased solid state diffusion within the oxide scale and increased critical Cr content to establish and maintain a chromia scale.

  4. The Effect of Stabilization Heat Treatments on the Tensile and Creep Behavior of an Advanced Nickel-Based Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2003-01-01

    As part of NASA s Advanced Subsonic Technology Program, a study of stabilization heat treatment options for an advanced nickel-base disk alloy, ME 209, was performed. Using a simple, physically based approach, the effect of stabilization heat treatments on tensile and creep properties was analyzed in this paper. Solutions temperature, solution cooling rate, and stabilization temperature/time were found to have a significant impact on tensile and creep properties. These effects were readily quantified using the following methodology. First, the effect of solution cooling rate was assessed to determine its impact on a given property. The as-cooled property was then modified by using two multiplicative factors which assess the impact of solution temperature and stabilization parameters. Comparison of experimental data with predicted values showed this physically based analysis produced good results that rivaled the statistical analysis employed, which required numerous changes in the form of the regression equation depending on the property and temperature in question. As this physically based analysis uses the data for input, it should be noted that predictions which attempt to extrapolate beyond the bounds of the data must be viewed with skepticism. Future work aimed at expanding the range of the stabilization/aging parameters explored in this study would be highly desirable, especially at the higher solution cooling rates.

  5. Advancements in Ti Alloy Powder Production by Close-Coupled Gas Atomization

    SciTech Connect

    Heidloff, Andy; Rieken, Joel; Anderson, Iver; Byrd, David

    2011-04-01

    As the technology for titanium metal injection molding (Ti-MIM) becomes more readily available, efficient Ti alloy fine powder production methods are required. An update on a novel close-coupled gas atomization system has been given. Unique features of the melting apparatus are shown to have measurable effects on the efficiency and ability to fully melt within the induction skull melting system (ISM). The means to initiate the melt flow were also found to be dependent on melt apparatus. Starting oxygen contents of atomization feedstock are suggested based on oxygen pick up during the atomization and MIM processes and compared to a new ASTM specification. Forming of titanium by metal injection molding (Ti-MIM) has been extensively studied with regards to binders, particle shape, and size distribution and suitable de-binding methods have been discovered. As a result, the visibility of Ti-MIM has steadily increased as reviews of technology, acceptability, and availability have been released. In addition, new ASTM specification ASTM F2885-11 for Ti-MIM for biomedical implants was released in early 2011. As the general acceptance of Ti-MIM as a viable fabrication route increases, demand for economical production of high quality Ti alloy powder for the preparation of Ti-MIM feedstock correspondingly increases. The production of spherical powders from the liquid state has required extensive pre-processing into different shapes thereby increasing costs. This has prompted examination of Ti-MIM with non-spherical particle shape. These particles are produced by the hydride/de-hydride process and are equi-axed but fragmented and angular which is less than ideal. Current prices for MIM quality titanium powder range from $40-$220/kg. While it is ideal for the MIM process to utilize spherical powders within the size range of 0.5-20 {mu}m, titanium's high affinity for oxygen to date has prohibited the use of this powder size range. In order to meet oxygen requirements the top size

  6. A review of modeling techniques for advanced effects in shape memory alloy behavior

    NASA Astrophysics Data System (ADS)

    Cisse, Cheikh; Zaki, Wael; Ben Zineb, Tarak

    2016-10-01

    micro, micro-macro and macro scales focusing pseudoelastic and shape memory effects. The paper reviews and discusses various techniques used in the literature for modeling complex behaviors observed in shape memory alloys (SMAs) that go beyond the core pseudoelastic and shape memory effects. These behaviors, which will be collectively referred to herein as ‘secondary effects’, include mismatch between austenite and martensite moduli, martensite reorientation under nonproportional multiaxial loading, slip and transformation-induced plasticity and their influence on martensite transformation, strong thermomechanical coupling and the influence of loading rate, tensile-compressive asymmetry, and the formation of internal loops due to incomplete phase transformation. In addition, because of their importance for practical design considerations, the paper discusses functional and structural fatigue, and fracture mechanics of SMAs.

  7. Progress in bearing performance of advanced nitrogen alloyed stainless steel, Cronidur 30

    SciTech Connect

    Trojahn, W.; Streit, E.; Chin, H.A.; Ehlert, D.

    1998-12-31

    The bearing rig tests performed in this study demonstrate superior bearing performance of Cronidur 30 steel over conventional bearing steels. In these tests the L{sub 10} life of Cronidur 30 steel as calculated by the DIN/ISO 281 method was 80 times the unfactored L{sub 10} life under full lubrication conditions. In boundary lubrication conditions, the Cronidur 30 steel demonstrated the L{sub 10} life capability typical of EHD lubrication conditions, whereas the other steels showed drastically reduced lives. In tests with predamaged races and boundary lubrication conditions, Cronidur 30 demonstrated 8 times the calculated L{sub 10} life, whereas the conventional steels exhibited further reduction in lives. The improved performance of Cronidur 30 steel over conventional bearing steels is attributed to its unique compositional formulation and microstructure that results in provision of balanced properties in the alloy--hardness, toughness, and corrosion resistance.

  8. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    NASA Astrophysics Data System (ADS)

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  9. Microstructure-sensitive extreme value probabilities of fatigue in advanced engineering alloys

    NASA Astrophysics Data System (ADS)

    Przybyla, Craig P.

    A novel microstructure-sensitive extreme value probabilistic framework is introduced to evaluate material performance/variability for damage evolution processes (e.g., fatigue, fracture, creep). This framework employs newly developed extreme value marked correlation functions (EVMCF) to identify the coupled microstructure attributes (e.g., phase/grain size, grain orientation, grain misorientation) that have the greatest statistical relevance to the extreme value response variables (e.g., stress, elastic/plastic strain) that describe the damage evolution processes of interest. This is an improvement on previous approaches that account for distributed extreme value response variables that describe the damage evolution process of interest based only on the extreme value distributions of a single microstructure attribute; previous approaches have given no consideration of how coupled microstructure attributes affect the distributions of extreme value response. This framework also utilizes computational modeling techniques to identify correlations between microstructure attributes that significantly raise or lower the magnitudes of the damage response variables of interest through the simulation of multiple statistical volume elements (SVE). Each SVE for a given response is constructed to be a statistical sample of the entire microstructure ensemble (i.e., bulk material); therefore, the response of interest in each SVE is not expected to be the same. This is in contrast to computational simulation of a single representative volume element (RVE), which often is untenably large for response variables dependent on the extreme value microstructure attributes. This framework has been demonstrated in the context of characterizing microstructure-sensitive high cycle fatigue (HCF) variability due to the processes of fatigue crack formation (nucleation and microstructurally small crack growth) in polycrystalline metallic alloys. Specifically, the framework is exercised to

  10. Synergistic extraction and spectrophotometric determination of copper(II) using 1-(2',4'-dinitro aminophenyl)-4,4,6-trimethyl-1,4-dihydropyrimidine-2-thiol: analysis of alloys, pharmaceuticals and biological samples.

    PubMed

    Kamble, Ganesh S; Kolekar, Sanjay S; Anuse, Mansing A

    2011-05-01

    A simple and selective spectrophotometric method was developed for the determination of copper(II) with 1-(2',4'-dinitro aminophenyl)-4,4,6-trimethyl-1,4-dihydropyrimidine-2-thiol [2',4'-dinitro APTPT] as a chromogenic reagent. The procedure was based on the synergistic extraction of copper(II) with 2',4'-dinitro APTPT in the presence of 0.5 mol L(-1) pyridine to give green colored ternary complex of a molar ratio 1:2:2 (M:L:Py) in the pH range 8.7-10.5. It exhibits a maximum absorption of colored complex at 445 nm and 645 nm in chloroform against the reagent blank. Beer's law was followed in the concentration range 10-80 μg mL(-1) of copper(II) and optimum range of 20-70 μg mL(-1) the metal as evaluated from Ringbom's plot. The molar absorptivity and Sandell's sensitivity of copper(II)-2',4'-dinitro APTPT-pyridine complex in chloroform are 0.87×10(3) L mol(-1)c m(-1) and 0.072 μg cm(-2), respectively. The interfering effects of various cations and anions were also studied, and use of suitable masking agents enhances the selectivity of the method. The proposed method is rapid, reproducible and successfully applied for the determination of copper(II) in binary and synthetic mixtures, alloys, pharmaceutical formulations, environmental and fertilizer samples. Comparison of the results with those obtained using an atomic absorption spectrophotometer also tested the validity of the method. PMID:21330190

  11. Synergistic extraction and spectrophotometric determination of copper(II) using 1-(2',4'-dinitro aminophenyl)-4,4,6-trimethyl-1,4-dihydropyrimidine-2-thiol: Analysis of alloys, pharmaceuticals and biological samples

    NASA Astrophysics Data System (ADS)

    Kamble, Ganesh S.; Kolekar, Sanjay S.; Anuse, Mansing A.

    2011-05-01

    A simple and selective spectrophotometric method was developed for the determination of copper(II) with 1-(2',4'-dinitro aminophenyl)-4,4,6-trimethyl-1,4-dihydropyrimidine-2-thiol [2',4'-dinitro APTPT] as a chromogenic reagent. The procedure was based on the synergistic extraction of copper(II) with 2',4'-dinitro APTPT in the presence of 0.5 mol L -1 pyridine to give green colored ternary complex of a molar ratio 1:2:2 (M:L:Py) in the pH range 8.7-10.5. It exhibits a maximum absorption of colored complex at 445 nm and 645 nm in chloroform against the reagent blank. Beer's law was followed in the concentration range 10-80 μg mL -1 of copper(II) and optimum range of 20-70 μg mL -1 the metal as evaluated from Ringbom's plot. The molar absorptivity and Sandell's sensitivity of copper(II)-2',4'-dinitro APTPT-pyridine complex in chloroform are 0.87 × 10 3 L mol -1 cm -1 and 0.072 μg cm -2, respectively. The interfering effects of various cations and anions were also studied, and use of suitable masking agents enhances the selectivity of the method. The proposed method is rapid, reproducible and successfully applied for the determination of copper(II) in binary and synthetic mixtures, alloys, pharmaceutical formulations, environmental and fertilizer samples. Comparison of the results with those obtained using an atomic absorption spectrophotometer also tested the validity of the method.

  12. Synthesis of a Photoluminescent and Triboluminescent Copper(I) Compound: An Experiment for an Advanced Inorganic Chemistry Laboratory

    ERIC Educational Resources Information Center

    Marchetti, Fabio; Di Nicola, Corrado; Pettinari, Riccardo; Timokhin, Ivan; Pettinari, Claudio

    2012-01-01

    A simple synthesis is proposed from inexpensive reactants of a copper(I) derivative that exhibits strong photoluminescence and, in the crystalline form, exhibits strong triboluminescence. This laboratory provides an opportunity for introducing students to the phenomenon of triboluminescence. (Contains 1 scheme and 4 figures.)

  13. Research Advances: Mechanism of Copper Acquisition by Methanotrophs; Honey Bees Use Pheromone To Delay Behavioral Maturation; Liquid Crystal Cylinders

    NASA Astrophysics Data System (ADS)

    King, Angela G.

    2005-06-01

    This Report from Other Journals surveys articles of interest to chemists that have been recently published in other science journals. Topics surveyed include reports that a molecule used to accumulate copper has been identified; adult foraging bees keep young bees "down" with pheromone; and liquid crystals allow pentagons to tile a plane.

  14. Advances in Solid State Joining of Haynes 230 High Temperature Alloy

    NASA Technical Reports Server (NTRS)

    Ding, Jeff; Schneider, Judy; Walker, Bryant

    2010-01-01

    The J-2X engine is being designed for NASA s new class of crew and launch vehicles, the Ares I and Ares V. The J-2X is a LOX/Hydrogen upper stage engine with 294,000 lbs of thrust and a minimum Isp of 448 seconds. As part of the design criteria to meet the performance requirements a large film-cooled nozzle extension is being designed to further expand the hot gases and increases the specific impulse. The nozzle extension is designed using Haynes 230, a nickel-chromium-tungsten-molybdenum superalloy. The alloy was selected for its high strength at elevated temperatures and resistance to hydrogen embrittlement. The nozzle extension is manufactured from Haynes 230 plate spun-forged to form the contour and chemically-milled pockets for weight reduction. Currently fusion welding is being evaluated for joining the panels which are then mechanically etched and thinned to required dimensions for the nozzle extension blank. This blank is then spun formed into the parabolic geometry required for the nozzle. After forming the nozzle extension, weight reduction pockets are chemically milled into the nozzle. Fusion welding of Haynes results in columnar grains which are prone to hot cracking during forming processes. This restricts the ability to use spin forging to produce the nozzle contour. Solid state joining processes are being pursued as an alternative process to produce a structure more amenable to spin forming. Solid state processes have been shown to produce a refined grain structure within the joint regions as illustrated in Figure 1. Solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature. The work presented in this presentation investigates the feasibility of joining the Haynes 230

  15. Advantages and challenges of increased antimicrobial copper use and copper mining.

    PubMed

    Elguindi, Jutta; Hao, Xiuli; Lin, Yanbing; Alwathnani, Hend A; Wei, Gehong; Rensing, Christopher

    2011-07-01

    Copper is a highly utilized metal for electrical, automotive, household objects, and more recently as an effective antimicrobial surface. Copper-containing solutions applied to fruits and vegetables can prevent bacterial and fungal infections. Bacteria, such as Salmonellae and Cronobacter sakazakii, often found in food contamination, are rapidly killed on contact with copper alloys. The antimicrobial effectiveness of copper alloys in the healthcare environment against bacteria causing hospital-acquired infections such as methicillin-resistant Staphylococcus aureus (MRSA), Escherichia coli O157:H7, and Clostridium difficile has been described recently. The use of copper and copper-containing materials will continue to expand and may lead to an increase in copper mining and production. However, the copper mining and manufacturing industry and the consumer do not necessarily enjoy a favorable relationship. Open pit mining, copper mine tailings, leaching products, and deposits of toxic metals in the environment often raises concerns and sometimes public outrage. In addition, consumers may fear that copper alloys utilized as antimicrobial surfaces in food production will lead to copper toxicity in humans. Therefore, there is a need to mitigate some of the negative effects of increased copper use and copper mining. More thermo-tolerant, copper ion-resistant microorganisms could improve copper leaching and lessen copper groundwater contamination. Copper ion-resistant bacteria associated with plants might be useful in biostabilization and phytoremediation of copper-contaminated environments. In this review, recent progress in microbiological and biotechnological aspects of microorganisms in contact with copper will be presented and discussed, exploring their role in the improvement for the industries involved as well as providing better environmental outcomes.

  16. Targeting copper in cancer therapy: 'Copper That Cancer'.

    PubMed

    Denoyer, Delphine; Masaldan, Shashank; La Fontaine, Sharon; Cater, Michael A

    2015-11-01

    Copper is an essential micronutrient involved in fundamental life processes that are conserved throughout all forms of life. The ability of copper to catalyze oxidation-reduction (redox) reactions, which can inadvertently lead to the production of reactive oxygen species (ROS), necessitates the tight homeostatic regulation of copper within the body. Many cancer types exhibit increased intratumoral copper and/or altered systemic copper distribution. The realization that copper serves as a limiting factor for multiple aspects of tumor progression, including growth, angiogenesis and metastasis, has prompted the development of copper-specific chelators as therapies to inhibit these processes. Another therapeutic approach utilizes specific ionophores that deliver copper to cells to increase intracellular copper levels. The therapeutic window between normal and cancerous cells when intracellular copper is forcibly increased, is the premise for the development of copper-ionophores endowed with anticancer properties. Also under investigation is the use of copper to replace platinum in coordination complexes currently used as mainstream chemotherapies. In comparison to platinum-based drugs, these promising copper coordination complexes may be more potent anticancer agents, with reduced toxicity toward normal cells and they may potentially circumvent the chemoresistance associated with recurrent platinum treatment. In addition, cancerous cells can adapt their copper homeostatic mechanisms to acquire resistance to conventional platinum-based drugs and certain copper coordination complexes can re-sensitize cancer cells to these drugs. This review will outline the biological importance of copper and copper homeostasis in mammalian cells, followed by a discussion of our current understanding of copper dysregulation in cancer, and the recent therapeutic advances using copper coordination complexes as anticancer agents.

  17. Reactivity test between beryllium and copper

    SciTech Connect

    Kawamura, H.; Kato, M.

    1995-09-01

    Beryllium has been expected for using as plasma facing material on ITER. And, copper alloy has been proposed as heat sink material behind plasma facing components. Therefore, both materials must be joined. However, the elementary process of reaction between beryllium and copper alloy does not clear in detail. For example, other authors reported that beryllium reacted with copper at high temperature, but it was not obvious about the generation of reaction products and increasing of the reaction layer. In the present work, from this point, for clarifying the elementary process of reaction between beryllium and copper, the out-of-pile compatibility tests were conducted with diffusion couples of beryllium and copper which were inserted in the capsule filled with high purity helium gas (6N). Annealing temperatures were 300, 400, 500, 600 and 700{degrees}C, and annealing periods were 100, 300 and 1000h. Beryllium specimens were hot pressed beryllium, and copper specimens were OFC (Oxygen Free Copper).

  18. Studies of dynamic contact of ceramics and alloys for advanced heat engines. Final report

    SciTech Connect

    Gaydos, P.A.; Dufrane, K.F.

    1993-06-01

    Advanced materials and coatings for low heat rejection engines have been investigated for almost a decade. Much of the work has concentrated on the critical wear interface between the piston ring and cylinder liner. Simplified bench tests have identified families of coatings with high temperature wear performance that could meet or exceed that of conventional engine materials at today`s operating temperatures. More recently, engine manufacturers have begun to optimize material combinations and manufacturing processes so that the materials not only have promising friction and wear performance but are practical replacements for current materials from a materials and manufacturing cost standpoint. In this study, the advanced materials supplied by major diesel engine manufacturers were evaluated in an experimental apparatus that simulates many of the in-cylinder conditions of a low heat rejection diesel engine. Results include ring wear factors and average dynamic friction coefficients measured at intervals during the test. These results are compared with other advanced materials tested in the past as well as the baseline wear of current engines. Both fabricated specimens and sections of actual ring and cylinder liners were used in the testing. Observations and relative friction and wear performance of the individual materials are provided.

  19. Separation in Binary Alloys

    NASA Technical Reports Server (NTRS)

    Frazier, D. O.; Facemire, B. R.; Kaukler, W. F.; Witherow, W. K.; Fanning, U.

    1986-01-01

    Studies of monotectic alloys and alloy analogs reviewed. Report surveys research on liquid/liquid and solid/liquid separation in binary monotectic alloys. Emphasizes separation processes in low gravity, such as in outer space or in free fall in drop towers. Advances in methods of controlling separation in experiments highlighted.

  20. Identification of the Valence and Coordination Environment of the Particulate Methane Monooxygenase Copper Centers by Advanced EPR Characterization

    PubMed Central

    2015-01-01

    Particulate methane monooxygenase (pMMO) catalyzes the oxidation of methane to methanol in methanotrophic bacteria. As a copper-containing enzyme, pMMO has been investigated extensively by electron paramagnetic resonance (EPR) spectroscopy, but the presence of multiple copper centers has precluded correlation of EPR signals with the crystallographically identified monocopper and dicopper centers. A soluble recombinant fragment of the pmoB subunit of pMMO, spmoB, like pMMO itself, contains two distinct copper centers and exhibits methane oxidation activity. The spmoB protein, spmoB variants designed to disrupt one or the other or both copper centers, as well as native pMMO have been investigated by EPR, ENDOR, and ESEEM spectroscopies in combination with metal content analysis. The data are remarkably similar for spmoB and pMMO, validating the use of spmoB as a model system. The results indicate that one EPR-active Cu(II) ion is present per pMMO and that it is associated with the active-site dicopper center in the form of a valence localized Cu(I)Cu(II) pair; the Cu(II), however, is scrambled between the two locations within the dicopper site. The monocopper site observed in the crystal structures of pMMO can be assigned as Cu(I). 14N ENDOR and ESEEM data are most consistent with one of these dicopper-site signals involving coordination of the Cu(II) ion by residues His137 and His139, the other with Cu(II) coordinated by His33 and the N-terminal amino group. 1H ENDOR measurements indicate there is no aqua (HxO) ligand bound to the Cu(II), either terminally or as a bridge to Cu(I). PMID:25059917

  1. Advanced Engine Cycles Analyzed for Turbofans With Variable-Area Fan Nozzles Actuated by a Shape Memory Alloy

    NASA Technical Reports Server (NTRS)

    Berton, Jeffrey J.

    2002-01-01

    Advanced, large commercial turbofan engines using low-fan-pressure-ratio, very high bypass ratio thermodynamic cycles can offer significant fuel savings over engines currently in operation. Several technological challenges must be addressed, however, before these engines can be designed. To name a few, the high-diameter fans associated with these engines pose a significant packaging and aircraft installation challenge, and a large, heavy gearbox is often necessary to address the differences in ideal operating speeds between the fan and the low-pressure turbine. Also, the large nacelles contribute aerodynamic drag penalties and require long, heavy landing gear when mounted on conventional, low wing aircraft. Nevertheless, the reduced fuel consumption rates of these engines are a compelling economic incentive, and fans designed with low pressure ratios and low tip speeds offer attractive noise-reduction benefits. Another complication associated with low-pressure-ratio fans is their need for variable flow-path geometry. As the design fan pressure ratio is reduced below about 1.4, an operational disparity is set up in the fan between high and low flight speeds. In other words, between takeoff and cruise there is too large a swing in several key fan parameters-- such as speed, flow, and pressure--for a fan to accommodate. One solution to this problem is to make use of a variable-area fan nozzle (VAFN). However, conventional, hydraulically actuated variable nozzles have weight, cost, maintenance, and reliability issues that discourage their use with low-fan-pressure-ratio engine cycles. United Technologies Research, in cooperation with NASA, is developing a revolutionary, lightweight, and reliable shape memory alloy actuator system that can change the on-demand nozzle exit area by up to 20 percent. This "smart material" actuation technology, being studied under NASA's Ultra-Efficient Engine Technology (UEET) Program and Revolutionary Concepts in Aeronautics (Rev

  2. The Effect of Heat Treatment on Residual Stress and Machining Distortions in Advanced Nickel Base Disk Alloys

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    This paper describes an extension of NASA's AST and IDPAT Programs which sought to predict the effect of stabilization heat treatments on residual stress and subsequent machining distortions in the advanced disk alloy, ME-209. Simple "pancake" forgings of ME-209 were produced and given four heat treats: 2075F(SUBSOLVUS)/OIL QUENCH/NO AGE; 2075F/OIL QUENCH/1400F@8HR;2075F/OIL QUENCH/1550F@3HR/l400F@8HR; and 2160F(SUPERSOLVUS)/OIL QUENCH/1550F@3HR/ 1400F@8HR. The forgings were then measured to obtain surface profiles in the heat treated condition. A simple machining plan consisting of face cuts from the top surface followed by measurements of the surface profile opposite the cut were made. This data provided warpage maps which were compared with analytical results. The analysis followed the IDPAT methodology and utilized a 2-D axisymmetric, viscoplastic FEA code. The analytical results accurately tracked the experimental data for each of the four heat treatments. The 1550F stabilization heat treatment was found to significantly reduce residual stresses and subsequent machining distortions for fine grain (subsolvus) ME209, while coarse grain (supersolvus) ME209 would require additional time or higher stabilization temperatures to attain the same degree of stress relief.

  3. The Effect of Alloying on Topologically Close Packed Phase Instability in Advanced Nickel-Based Superalloy Rene N6

    NASA Technical Reports Server (NTRS)

    Ritzert, Frank; Arenas, David; Keller, Dennis; Vasudevan, Vijay

    1998-01-01

    An investigation was conducted to describe topologically close packed (TCP) phase instability as a function of composition in the advanced Ni-base superalloy Rene N6. TCP phases are detrimental to overall high-temperature performance of Ni-base superalloys because of their brittle nature and because they deplete the Ni-rich matrix of potent solid solution strengthening elements. Thirty-four variations of polycrystalline Rene N6 determined from a design-of-experiments approach were cast and homogenized at 1315"C for 80 hours followed by exposure at 10930C for 400 hours to promote TCP formation. The alloys had the following composition ranges in atomic percent: Co 10.61 to 16.73%, Mo 0.32 to 1.34%, W 1.85 to 2.52%, Re 1.80 to 2.1 1 %, Ta 2.36 to 3.02%, Al 11.90 to 14.75%, and Cr 3.57 to 6.23%. Physical and chemical characteristics of all n-ticrostructures obtained were described using various analytical techniques. From these observations, a mathematical description of TCP occurrence (omega and P phase) was generated for polycrystalline Rene N6.

  4. Three-dimensional hierarchical porous platinum-copper alloy networks with enhanced catalytic activity towards methanol and ethanol electro-oxidation

    NASA Astrophysics Data System (ADS)

    Fan, Yang; Liu, Pei-Fang; Zhang, Zong-Wen; Cui, Ying; Zhang, Yan

    2015-11-01

    Porous Pt-Cu alloy networks are synthesized through a one-pot hydrothermal process, with ethylene glycol as the reducing agent and the block copolymer Pluronic F127 as structure-directing agent. The structure, porosity and surface chemical state of as-prepared Pt-Cu alloy with different composition are characterized. The formation mechanism of the porous structure is investigated by time sequential experiments. The obtained Pt53Cu47 alloy possesses a unique 3D hierarchical porous network structure assembled by interconnected nanodendrites as building blocks. Because of the high surface area, concave surface topology and open porous structure, the Pt53Cu47 alloy catalyst exhibits enhanced catalytic activity towards methanol and ethanol electro-oxidation in comparison with commercial Pt black and the Pt73Cu27 alloy synthesized following the same process as Pt53Cu47.

  5. Copper-acrylic enamel serves as lubricant for cold drawing of refractory metals

    NASA Technical Reports Server (NTRS)

    Beane, C.; Karasek, F.

    1966-01-01

    Acrylic enamel spray containing metallic copper pigment lubricates refractory metal tubing during cold drawing operations so that the tubing surface remains free from scratches and nicks and does not seize in the die. Zirconium alloys, zirconium, tantalum alloys, niobium alloys, vanandium alloys and titanium alloys have been drawn using this lubricant.

  6. Cu-Mn-Fe alloys and Mn-rich amphiboles in ancient copper slags from the Jabal Samran area, Saudi Arabia: With synopsis on chemistry of Fe-Mn(III) oxyhydroxides in alteration zones

    NASA Astrophysics Data System (ADS)

    Surour, Adel A.

    2015-01-01

    In the Jabal Samran area (western Saudi Arabia), secondary copper mineralization in a NE-trending shear zone in which the arc metavolcanic host rocks (dacite-rhyodacite) show conjugate fractures and extensive hydrothermal alteration and bleaching. The zones contain frequent Fe-Mn(III) oxyhydroxides (FeOH-MnOH) that resulted from oxidation of pyrite and Mn-bearing silicates. In the bleached part, the groundmass is represented by Fe-bearing interstratified illite-smectite with up to 4.02 wt% FeOt. FeOH-MnOH are pre-weathering phases formed by hydrothermal alteration in a submarine environment prior to uplifting. Five varieties of FeOH are distinguished, four of them are exclusively hydrothermal with ∼20 wt% H2O whereas the fifth contains ∼31-33 wt% H2O and might represent reworking of earlier hydrothermal FeOH phases by weathering. FeOH fills thin fractures in the form of veinlets and crenulated laminae or as a pseudomorph for pyrite, goethite and finally ferrihydrite, and this oxyhydroxide is characterized by positive correlation of Fe2O3 with SiO2 and Al2O3. On the other hand, MOH shows positive correlation between MnO2 and Al2O3 whereas it is negative between Fe2O3 and SiO2. Paratacamite is the most common secondary copper mineral that fills fractures and post-dates FeOH and MnOH. It is believed that Cl- in the structure of paratacamite represents inherited marine storage rather than from surfacial evaporates or meteoric water. The mineralogy of slags suggests a complicated mineral assemblage that includes native Cu prills, synthetic spinifixed Mn-rich amphiboles with 16.73 wt% MnO, brown glass and Ca-Mn-Fe phase close to the olivine structure. EMPA indicate that the some Cu prills have either grey discontinuous boarder zone of S-rich Mn-Cu alloy (with up to 21.95 wt% S and 19.45 wt% Mn) or grey Cu-Mn-Fe alloy (with up to 15.9 wt% Cu, 39. 12 wt% Mn and 61.64 wt% Fe). Mn in the Cu prills is expelled inward as Cu-Mn-Fe alloy inclusions whereas S is expelled

  7. Turbine Blade Alloy

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  8. Enhanced methanol electro-oxidation and oxygen reduction reaction performance of ultrafine nanoporous platinum-copper alloy: Experiment and density functional theory calculation

    NASA Astrophysics Data System (ADS)

    Sun, Junzhe; Shi, Jun; Xu, Junling; Chen, Xiaoting; Zhang, Zhonghua; Peng, Zhangquan

    2015-04-01

    Novel ultrafine nanoporous Pt-Cu alloy with a Pt:Cu stoichiometric ratio of 3:1 (np-Pt3Cu) has been prepared by mechanical alloying and subsequent two-step chemical dealloying. The obtained np-Pt3Cu has uniform and bicontinuous ligament(metal)-channel(void) structure with the ligament size of 3.3 ± 0.7 nm. To explore its potential application in energy conversion reactions, the np-Pt3Cu alloy has been examined as electrocatalyst for the operating reactions in direct methanol fuel cells (DMFCs). Compared with the commercial JM Pt/C, a benchmark catalyst extensively used in fuel cell research, the np-Pt3Cu alloy demonstrates better performance in both the methanol electro-oxidation and oxygen reduction reactions in acidic medium. Theoretical calculations reveal that the electronic structure of Pt has been modified with the shift of Pt d-band center due to alloying with Cu, which can decrease CO poisoning and enhance the methanol oxidation and oxygen reduction reaction activities.

  9. Effect of friction stir processing on the microstructure and hardness of an aluminum-zinc-magnesium-copper alloy with nickel additives

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammed, Kahtan S.; Ahmad, Khairel R.

    2015-10-01

    The main object of this study is to investigate the effect of friction stir processing (FSP) on the microstructure and hardness of Al-Zn-Mg-Cu alloys that were produced via casting with the addition of 5 wt % nickel. Furthermore, a single-pass FSP with a rotational speed of 1500 rpm and a traveling speed of 40 mm/min was performed on the alloys. The FSP-treated cast alloys were homogenized, aged at 120°C for 24 h, retrogressed at 180°C for 30 min, and then re-aged at 120°C for 24 h. Microstructural evaluations via optical microscopy and scanning electron microscopy, as well as with energy dispersive X-ray spectroscopy were conducted. In addition, X-ray diffraction analysis was performed to detect the intermetallics and phases of the Al-Zn-Mg-Cu-Ni alloys. Before FSP, the microstructural observations indicated the presence of coarse Ni dispersed particles with a precipitate phase within the matrix. After FSP treatment, the grain refinement led to the uniform space distribution of Ni dispersed particles in the stir zone. The Vickers hardness values for the Al-Zn-Mg-Cu-Ni alloy increased after age tempering at T6 and retrogression and re-aging (RRA) treatment because of the increased precipitation and particles dispersity. The hardness of the Al-Zn-Mg-Cu-Ni alloy was enhanced after FSP and a series of heat treatments, especially the RRA process, because of the stirring action of the FSP tool, the grain refinement, the appearance of additional precipitates, and the refinement of dispersed Ni particles.

  10. Advanced purification strategy for CueR, a cysteine containing copper(I) and DNA binding protein.

    PubMed

    Balogh, Ria K; Gyurcsik, Béla; Hunyadi-Gulyás, Éva; Christensen, Hans E M; Jancsó, Attila

    2016-07-01

    Metal ion regulation is essential for living organisms. In prokaryotes metal ion dependent transcriptional factors, the so-called metalloregulatory proteins play a fundamental role in controlling the concentration of metal ions. These proteins recognize metal ions with an outstanding selectivity. A detailed understanding of their function may be exploited in potential health, environmental and analytical applications. Members of the MerR protein family sense a broad range of mostly late transition and heavy metal ions through their cysteine thiolates. The air sensitivity of latter groups makes the expression and purification of such proteins challenging. Here we describe a method for the purification of the copper-regulatory CueR protein under optimized conditions. In order to avoid protein precipitation and/or eventual aggregation and to get rid of the co-purifying Escherichia coli elongation factor, our procedure consisted of four steps supplemented by DNA digestion. Subsequent anion exchange on Sepharose FF Q 16/10, affinity chromatography on Heparin FF 16/10, second anion exchange on Source 30 Q 16/13 and gel filtration on Superdex 75 26/60 resulted in large amounts of pure CueR protein without any affinity tag. Structure and functionality tests performed with mass spectrometry, circular dichroism spectroscopy and electrophoretic gel mobility shift assays approved the success of the purification procedure.

  11. Copper transport.

    PubMed

    Linder, M C; Wooten, L; Cerveza, P; Cotton, S; Shulze, R; Lomeli, N

    1998-05-01

    In adult humans, the net absorption of dietary copper is approximately 1 mg/d. Dietary copper joins some 4-5 mg of endogenous copper flowing into the gastrointestinal tract through various digestive juices. Most of this copper returns to the circulation and to the tissues (including liver) that formed them. Much lower amounts of copper flow into and out of other major parts of the body (including heart, skeletal muscle, and brain). Newly absorbed copper is transported to body tissues in two phases, borne primarily by plasma protein carriers (albumin, transcuprein, and ceruloplasmin). In the first phase, copper goes from the intestine to the liver and kidney; in the second phase, copper usually goes from the liver (and perhaps also the kidney) to other organs. Ceruloplasmin plays a role in this second phase. Alternatively, liver copper can also exit via the bile, and in a form that is less easily reabsorbed. Copper is also present in and transported by other body fluids, including those bathing the brain and central nervous system and surrounding the fetus in the amniotic sac. Ceruloplasmin is present in these fluids and may also be involved in copper transport there. The concentrations of copper and ceruloplasmin in milk vary with lactational stage. Parallel changes occur in ceruloplasmin messenger RNA expression in the mammary gland (as determined in pigs). Copper in milk ceruloplasmin appears to be particularly available for absorption, at least in rats. PMID:9587137

  12. Copper transport.

    PubMed

    Linder, M C; Wooten, L; Cerveza, P; Cotton, S; Shulze, R; Lomeli, N

    1998-05-01

    In adult humans, the net absorption of dietary copper is approximately 1 mg/d. Dietary copper joins some 4-5 mg of endogenous copper flowing into the gastrointestinal tract through various digestive juices. Most of this copper returns to the circulation and to the tissues (including liver) that formed them. Much lower amounts of copper flow into and out of other major parts of the body (including heart, skeletal muscle, and brain). Newly absorbed copper is transported to body tissues in two phases, borne primarily by plasma protein carriers (albumin, transcuprein, and ceruloplasmin). In the first phase, copper goes from the intestine to the liver and kidney; in the second phase, copper usually goes from the liver (and perhaps also the kidney) to other organs. Ceruloplasmin plays a role in this second phase. Alternatively, liver copper can also exit via the bile, and in a form that is less easily reabsorbed. Copper is also present in and transported by other body fluids, including those bathing the brain and central nervous system and surrounding the fetus in the amniotic sac. Ceruloplasmin is present in these fluids and may also be involved in copper transport there. The concentrations of copper and ceruloplasmin in milk vary with lactational stage. Parallel changes occur in ceruloplasmin messenger RNA expression in the mammary gland (as determined in pigs). Copper in milk ceruloplasmin appears to be particularly available for absorption, at least in rats.

  13. 40 CFR 468.20 - Applicability; description of the beryllium copper forming subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... beryllium copper forming subcategory. 468.20 Section 468.20 Protection of Environment ENVIRONMENTAL... CATEGORY Beryllium Copper Forming Subcategory § 468.20 Applicability; description of the beryllium copper... introduction of pollutants into publicly owned treatment works from the forming of beryllium copper alloys....

  14. 40 CFR 468.20 - Applicability; description of the beryllium copper forming subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... beryllium copper forming subcategory. 468.20 Section 468.20 Protection of Environment ENVIRONMENTAL... Beryllium Copper Forming Subcategory § 468.20 Applicability; description of the beryllium copper forming... of pollutants into publicly owned treatment works from the forming of beryllium copper alloys....

  15. 40 CFR 468.20 - Applicability; description of the beryllium copper forming subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... beryllium copper forming subcategory. 468.20 Section 468.20 Protection of Environment ENVIRONMENTAL... Beryllium Copper Forming Subcategory § 468.20 Applicability; description of the beryllium copper forming... of pollutants into publicly owned treatment works from the forming of beryllium copper alloys....

  16. 40 CFR 468.20 - Applicability; description of the beryllium copper forming subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... beryllium copper forming subcategory. 468.20 Section 468.20 Protection of Environment ENVIRONMENTAL... CATEGORY Beryllium Copper Forming Subcategory § 468.20 Applicability; description of the beryllium copper... introduction of pollutants into publicly owned treatment works from the forming of beryllium copper alloys....

  17. 40 CFR 468.20 - Applicability; description of the beryllium copper forming subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... beryllium copper forming subcategory. 468.20 Section 468.20 Protection of Environment ENVIRONMENTAL... CATEGORY Beryllium Copper Forming Subcategory § 468.20 Applicability; description of the beryllium copper... introduction of pollutants into publicly owned treatment works from the forming of beryllium copper alloys....

  18. Energy and materials flows in the copper industry

    SciTech Connect

    Gaines, L.L.

    1980-12-01

    The copper industry comprises both the primary copper industry, which produces 99.9%-pure copper from copper ore, and the secondary copper industry, which salvages and recycles copper-containing scrap metal to extract pure copper or copper alloys. The United States uses about 2 million tons of copper annually, 60% of it for electrical applications. Demand is expected to increase less than 4% annually for the next 20 years. The primary copper industry is concentrated in the Southwest; Arizona produced 66% of the 1979 total ore output. Primary production uses about 170 x 10/sup 12/ Btu total energy annually (about 100 x 10/sup 6/ Btu/ton pure copper produced from ore). Mining and milling use about 60% of the total consumption, because low-grade ore (0.6% copper) is now being mined. Most copper is extracted by smelting sulfide ores, with concomitant production of sulfur dioxide. Clean air regulations will require smelters to reduce sulfur emissions, necessitating smelting process modifications that could also save 20 x 10/sup 12/ Btu (10 x 10/sup 6/ Btu/ton of copper) in smelting energy. Energy use in secondary copper production averages 20 x 10/sup 6/ Btu/ton of copper. If all copper products were recycled, instead of the 30% now salvaged, the energy conservation potential would be about one-half the total energy consumption of the primary copper industry.

  19. Recent Advances in Recoverable Systems for the Copper-Catalyzed Azide-Alkyne Cycloaddition Reaction (CuAAC).

    PubMed

    Mandoli, Alessandro

    2016-01-01

    The explosively-growing applications of the Cu-catalyzed Huisgen 1,3-dipolar cycloaddition reaction between organic azides and alkynes (CuAAC) have stimulated an impressive number of reports, in the last years, focusing on recoverable variants of the homogeneous or quasi-homogeneous catalysts. Recent advances in the field are reviewed, with particular emphasis on systems immobilized onto polymeric organic or inorganic supports. PMID:27607998

  20. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  1. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    SciTech Connect

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    O3 concentration of 0.2 wt.%. An APT characterization of MA957 joined by friction stir welding (FSW) showed that this solid sate joining procedure had only a modest effect on the NF number density (N) and average diameter () compared to an as extruded sample. FSW appears to rearrange the NFs, which become highly aligned with sub-boundary and dislocation structures to an extent that are not observed in the as extruded case. The aligned NF structures are less apparent, but seem to persist after post weld annealing at 1150ºC for 3 h following which reduces N, consistent with a significant reduction in hardness. Lastly, several NFA materials, including MA957 and various 14YWT alloys, have been included in irradiation experiments performed at the Advanced Test Reactor, the JOYO sodium cooled fast reactor, the High Flux Isotope Reactor, and the SINQ spallation neut

  2. Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

    1971-01-01

    Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

  3. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  4. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  5. Adherent protective coatings plated on magnesium-lithium alloy

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Zinc is plated on a magnesium-lithium alloy by using a modification of the standard zinc-plate immersion bath. Further protection is given the alloy by applying a light plating of copper on the zinc plating. Other metals are plated on the copper by using conventional plating baths.

  6. Recent results on the neutron irradiation of ITER candidate copper alloys irradiated in DR-3 at 250{degrees}C to 0.3 dpa

    SciTech Connect

    Edwards, D.J.; Singh, B.N.; Toft, P.; Eldrup, M.

    1997-04-01

    Tensile specimens of CuCrZr and CuNiBe alloys were given various heat treatments corresponding to solution anneal, prime-ageing and bonding thermal treatment with additional specimens re-aged and given a reactor bakeout treatment at 350{degrees}C for 100 h. CuAl-25 was also heat treated to simulate the effects of a bonding thermal cycle on the material. A number of heat treated specimens were neutron irradiated at 250{degrees}C to a dose level of {approximately}0.3 dpa in the DR-3 reactor as Riso. The main effect of the bonding thermal cycle heat treatment was a slight decrease in strength of CuCrZr and CuNiBe alloys. The strength of CuAl-25, on the other hand, remained almost unaltered. The post irradiation tests at 250{degrees}C showed a severe loss of ductility in the case of the CuNiBe alloy. The irradiated CuAl-25 and CuCrZr specimens exhibited a reasonable amount of uniform elongation, with CuCrZr possessing a lower strength.

  7. Inert electrode containing metal oxides, copper and noble metal

    DOEpatents

    Ray, Siba P.; Woods, Robert W.; Dawless, Robert K.; Hosler, Robert B.

    2000-01-01

    A cermet composite material is made by treating at an elevated temperature a mixture comprising a compound of iron and a compound of at least one other metal, together with an alloy or mixture of copper and a noble metal. The alloy or mixture preferably comprises particles having an interior portion containing more copper than noble metal and an exterior portion containing more noble metal than copper. The noble metal is preferably silver. The cermet composite material preferably includes alloy phase portions and a ceramic phase portion. At least part of the ceramic phase portion preferably has a spinel structure.

  8. Inert electrode containing metal oxides, copper and noble metal

    DOEpatents

    Ray, Siba P.; Woods, Robert W.; Dawless, Robert K.; Hosler, Robert B.

    2001-01-01

    A cermet composite material is made by treating at an elevated temperature a mixture comprising a compound of iron and a compound of at least one other metal, together with an alloy or mixture of copper and a noble metal. The alloy or mixture preferably comprises particles having an interior portion containing more copper than noble metal and an exterior portion containing more noble metal than copper. The noble metal is preferably silver. The cermet composite material preferably includes alloy phase portions and a ceramic phase portion. At least part of the ceramic phase portion preferably has a spinel structure.

  9. Neutron Absorbing Alloys

    DOEpatents

    Mizia, Ronald E.; Shaber, Eric L.; DuPont, John N.; Robino, Charles V.; Williams, David B.

    2004-05-04

    The present invention is drawn to new classes of advanced neutron absorbing structural materials for use in spent nuclear fuel applications requiring structural strength, weldability, and long term corrosion resistance. Particularly, an austenitic stainless steel alloy containing gadolinium and less than 5% of a ferrite content is disclosed. Additionally, a nickel-based alloy containing gadolinium and greater than 50% nickel is also disclosed.

  10. Role(s) of pretreatment, inhibitors, and other process steps that effect surface composition on the under-paint corrosion of an aluminum-copper-magnesium alloy 2024-T3

    NASA Astrophysics Data System (ADS)

    Little, Daryl A.

    2006-12-01

    Under-paint corrosion is a surface corrosion that grows under a coating. The composition of an aluminum alloy, particularly Cu and Fe content, has a direct and dominant effect on the growth rate of filiform corrosion (FFC) and scribe-creep. The Cu and Fe content leads to formation of galvanic cells between intermetallic compounds (IMCs) or replated Cu and the aluminum-rich matrix. However, there is no model which describes scribe-creep behavior and can be used to predict the effect of material and surface pretreatment parameters such as inhibitors, chemical surface pretreatment, and alloy microstructure. Surface pretreatments and aging which control the amount of surface copper and alter IMC distributions decrease the growth rate of scribe-creep. Scribe-creep was observed to be enhanced by temperature, regardless of surface pretreatment, as well as by artificial aging and surface pretreatments. Scribe-creep was accelerated by pretreatments that increased surface copper or left a high capacity for Cu-replating such as Cu-containing IMCs. Pretreatment was rationalized to decrease the cathodic oxygen reduction reaction (ORR) rate, which supports anodic undercutting at the head of the corrosion front. In this galvanic corrosion mechanism, the scribe-creep rate will be proportional to the rate of the anodic dissolution at the head. This, in turn, is proportional to the galvanic corrosion rate. Both charge transfer controlled and mass transport controlled cathodic reaction rates occurred at the fastest rates at the scratch and tail. The charge transfer controlled cathodic reaction rate was directly proportional to the surface coverage of Cu (thetaCu) while the mass transport limited rate was a complex nonlinear function of thetaCu . Based on enhanced understanding a galvanic couple model that describes scribe-creep rates in terms of the relevant processes at the tail and head as well as ohmic voltage between the head and tail was developed in order to explain scribe

  11. Alloy solution hardening with solute pairs

    DOEpatents

    Mitchell, John W.

    1976-08-24

    Solution hardened alloys are formed by using at least two solutes which form associated solute pairs in the solvent metal lattice. Copper containing equal atomic percentages of aluminum and palladium is an example.

  12. Influence of carbon content on the copper-telluride phase formation and on the resistive switching behavior of carbon alloyed Cu-Te conductive bridge random access memory cells

    SciTech Connect

    Devulder, Wouter De Schutter, Bob; Detavernier, Christophe; Opsomer, Karl; Franquet, Alexis; Meersschaut, Johan; Muller, Robert; Van Elshocht, Sven; Jurczak, Malgorzata; Goux, Ludovic; Belmonte, Attilio

    2014-02-07

    In this paper, we investigate the influence of the carbon content on the Cu-Te phase formation and on the resistive switching behavior in carbon alloyed Cu{sub 0.6}Te{sub 0.4} based conductive bridge random access memory (CBRAM) cells. Carbon alloying of copper-tellurium inhibits the crystallization, while attractive switching behavior is preserved when using the material as Cu-supply layer in CBRAM cells. The phase formation is first investigated in a combinatorial way. With increasing carbon content, an enlargement of the temperature window in which the material stays amorphous was observed. Moreover, if crystalline phases are formed, subsequent phase transformations are inhibited. The electrical switching behavior of memory cells with different carbon contents is then investigated by implementing them in 580 μm diameter dot TiN/Cu{sub 0.6}Te{sub 0.4}-C/Al{sub 2}O{sub 3}/Si memory cells. Reliable switching behavior is observed for carbon contents up to 40 at. %, with a resistive window of more than 2 orders of magnitude, whereas for 50 at. % carbon, a higher current in the off state and only a small resistive window are present after repeated cycling. This degradation can be ascribed to the higher thermal and lower drift contribution to the reset operation due to a lower Cu affinity towards the supply layer, leading cycle-after-cycle to an increasing amount of Cu in the switching layer, which contributes to the current. The thermal diffusion of Cu into Al{sub 2}O{sub 3} under annealing also gives an indication of the Cu affinity of the source layer. Time of flight secondary ion mass spectroscopy was used to investigate this migration depth in Al{sub 2}O{sub 3} before and after annealing, showing a higher Cu, Te, and C migration for high carbon contents.

  13. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development program. Progress report, October 1, 1981-December 31, 1981. [Alloy-MA-956; alloy-MA-754

    SciTech Connect

    Kimball, O.F.

    1982-06-15

    Work covered in this report includes the activities associated with the status of the simulated reactor helium supply systems and testing equipment. The progress in the screening test program is descibed; this includes: screening creep results and metallographic analysis for materials thermally exposed or tested at 750/sup 0/, 850/sup 0/, 950/sup 0/ and 1050/sup 0/C (1382/sup 0/, 1562/sup 0/, 1742/sup 0/, and 1922/sup 0/F) in controlled-purity helium. The status of creep-rupture in controlled-purity helium and air and fatigue testing in the controlled-purity helium in the intensive screening test program is discussed. The results of metallographic studies of screening alloys exposed in controlled-purity helium for 3000 hours at 750/sup 0/C and 5500 hours at 950/sup 0/C, 3000 hours at 1050/sup 0/C and 6000 hours at 1050/sup 0/C and for weldments exposed in controlled-purity helium for 6000 hours at 750/sup 0/C and 6000 hours at 1050/sup 0/C are presented and discussed.

  14. Monolithic Cu-Cr-Nb Alloys for High Temperature, High Heat Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.; Locci, Ivan E.; Michal, Gary M.; Humphrey, Derek M.

    1999-01-01

    Work during the prior four years of this grant has resulted in significant advances in the development of Cu-8 Cr4 Nb and related Cu-Cr-Nb alloys. The alloys are nearing commercial use in the Reusable Launch Vehicle (RLV) where they are candidate materials for the thrust cell liners of the aerospike engines being developed by Rocketdyne. During the fifth and final year of the grant, it is proposed to complete development of the design level database of mechanical and thermophysical properties and transfer it to NASA Glenn Research Center and Rocketdyne. The database development work will be divided into three main areas: Thermophysical Database Augmentation, Mechanical Testing and Metallography and Fractography. In addition to the database development, work will continue that is focussed on the production of alternatives to the powder metallurgy alloys currently used. Exploration of alternative alloys will be aimed at both the development of lower cost materials and higher performance materials. A key element of this effort will be the use of Thermo-Calc software to survey the solubility behavior of a wide range of alloying elements in a copper matrix. The ultimate goals would be to define suitable alloy compositions and processing routes to produce thin sheets of the material at either a lower cost, or, with improved mechanical and thermal properties compared to the current Cu-Cr-Nb powder metallurgy alloys.

  15. Effect of rolling technologies on the properties of Pb-0.06wt%Ca-1.2wt%Sn alloy anodes during copper electrowinning

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Chen, Bu-ming; Hang, Hui; Guo, Zhong-cheng; Wang, Shuai

    2015-11-01

    The objective of this work was to study the effect of different rolling technologies on the properties of Pb-0.06wt%Ca-1.2wt%Sn anodes during copper electrowinning and to determine the relationship between the properties of the anodes and rolling techniques during copper electrowinning. The anode process was investigated via anodic polarization curves, cyclic voltammetry curves, electrochemical impedance spectra, and corrosion tests. The microscopic morphology and phase composition of the anodic oxide layers were observed by scanning electron microscopy and X-ray diffraction, respectively. Observable variations in the electrocatalytic activity and reaction kinetics of anodes during electrowinning indicated that the electrochemical behavior of the anodes was strongly affected by the rolling technology. An increase in the rolling number tended to decrease the oxygen evolution overpotential and the corrosion rate of the anodes. These trends are contrary to that of the apparent exchange current density. Furthermore, the intensities of diffraction peaks associated with PbO, PbOx, and α-PbO2 tended to increase with increasing rolling number. In addition, the rolled anodes exhibited a more uniform microstructure. Compared with one-way rolled anodes, the eight-time cross rolled anodes exhibited better electrocatalytic activity and improved corrosion resistance.

  16. Advanced Fabrication Technique and Thermal Performance Prediction of U-Mo/Zr-alloy Dispersion Fuel Pin for High Burnup PWR

    NASA Astrophysics Data System (ADS)

    Suwardi

    2010-06-01

    In recent years, a novel class of zirconium alloys having the melting temperature of 990-1160 K has been developed. Based on novel zirconium matrix alloys, high uranium content fuel pin with U-9Mo has been developed according to capillary impregnation technique. The pin shows it is thermal conductivity ranging from 18 to 22 w/m/K that is comparably higher than UO2 pellet pin. The paper presents the met-met fabrication and thermal performance analysis of the fuel in typical PWR. The fabrication consists of mixing UO2 powder or granules and a novel Zr-alloy powder having low melting point, filling the mixture in a cladding tube that one of its end has been plugged, heating the pin to above melting temperature of Zr-alloy for an hour, natural cooling and heat treating at 300 K for 1/2 hr. The thermal analysis takes into account the pore and temperature distribution and high burn up effect to pellet conductivity. The thermal diffusivity ratio of novel to conventional fuel has been used as correction factor for the novel fuel conductivity. The results show a significant lowering pellet temperature along the radius until 1000 K at the hottest position. The analysis underestimates since the gap conductivity has been treated as decreased by 2% fission gas released that is not real since the use of lower temperature, and also decreasing thermal conductivity by porosity formation will much lower. The analysis shows that the novel fuel has very good thermal properties which able to pass the barrier of 65 MWD/kg-U, the limit to day commercial fuel. The burn-up extension means fewer fresh fuel is needed to produce electricity, preserve natural uranium resource, easier fuel handling operational per energy produced

  17. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-06-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  18. Copper: a metal for the ages

    USGS Publications Warehouse

    Doebrich, Jeff

    2009-01-01

    Copper was one of the first metals ever extracted and used by humans, and it has made vital contributions to sustaining and improving society since the dawn of civilization. Copper was first used in coins and ornaments starting about 8000 B.C., and at about 5500 B.C., copper tools helped civilization emerge from the Stone Age. The discovery that copper alloyed with tin produces bronze marked the beginning of the Bronze Age at about 3000 B.C. Copper is easily stretched, molded, and shaped; is resistant to corrosion; and conducts heat and electricity efficiently. As a result, copper was important to early humans and continues to be a material of choice for a variety of domestic, industrial, and high-technology applications today.

  19. Grain boundary segregation and interdiffusion effects in nickel-copper alloys: an effective means to improve the thermal stability of nanocrystalline nickel.

    PubMed

    Pellicer, Eva; Varea, Aïda; Sivaraman, Kartik M; Pané, Salvador; Suriñach, Santiago; Baró, Maria Dolors; Nogués, Josep; Nelson, Bradley J; Sort, Jordi

    2011-07-01

    Nanocrystalline (nc) Ni films show pronounced grain growth and suffer from concomitant deterioration of their mechanical and magnetic properties after annealing at relatively low temperatures (T(ANN) ≥ 475 K). This constitutes a drawback for their applicability as coatings or in components of miniaturized devices. This work reveals that the thermal stability of nc Ni is significantly improved by controllably alloying Ni with Cu, by means of electrodeposition, to form a Ni(1-x)Cu(x) solid solution. To tune the composition of such nc alloys, Ni(1-x)Cu(x) films are deposited galvanostatically using an electrolytic bath containing Ni and Cu sulfate salts as electroactive species, saccharine as grain-refining agent, and applying current densities ranging from -10 to -40 mA cm(-2). The enhanced thermal stability is ascribed to segregation of a Cu-rich phase at the Ni(1-x)Cu(x) grain boundaries, which acts as a shielding layer against grain growth. As a result, high values of hardness (in excess of 6 GPa) remain in nc Ni(1-x)Cu(x) for x ≥ 0.3, even after annealing at T(ANN) ≥ 575 K. From a magnetic point of view, Ni(1-x)Cu(x) films possess lower coercivity values than pure nc Ni films, both in the as-prepared and annealed states, thus offering potential advantages for certain soft magnetic applications. PMID:21667966

  20. Study of effect of copper-substitution at Ga site in some Ga-based Heusler alloys from first-principles calculations

    NASA Astrophysics Data System (ADS)

    Roy, Tufan; Chakrabarti, Aparna

    2015-06-01

    In this work we have predicted the mechanical and magnetic properties of cubic austenite phase of the Cu substituted alloys of Ni2MnGa and Mn2NiGa at the Ga site i.e. Ni2MnCu and Mn2NiCu, respectively, as well as of Pt2MnCu and Pd2MnCu. We have observed that the conventional Heusler structure is lower in energy compared to the inverse Heusler structure for the Ni2MnGa, Pt2MnGa and Pd2MnGa and the Cu-substituted materials, whereas Mn2NiGa and its Cu-substituted alloy at Ga site assume the inverse structure. From the calculated elastic constants, we find that Pt2MnCu is expected to be the most ductile material among all the substituted materials studied here. We have calculated and compared the Curie temperatures derived from the Heisenberg exchange coupling parameters.

  1. Copper Recycling in the United States in 2004

    USGS Publications Warehouse

    Goonan, Thomas G.

    2009-01-01

    As one of a series of reports that describe the recycling of metal commodities in the United States, this report discusses the flow of copper from production through distribution and use, with particular emphasis on the recycling of industrial scrap (new scrap1) and used products (old scrap) in the year 2004. This materials flow study includes a description of copper supply and demand for the United States to illustrate the extent of copper recycling and to identify recycling trends. Understanding how materials flow from a source through disposition can aid in improving the management of natural resource delivery systems. In 2004, the U.S. refined copper supply was 2.53 million metric tons (Mt) of refined unalloyed copper. With adjustment for refined copper exports of 127,000 metric tons (t) of copper, the net U.S. refined copper supply was 2.14 Mt of copper. With this net supply and a consumer inventory decrease of 9,000 t of refined copper, 2.42 Mt of refined copper was consumed by U.S. semifabricators (brass mills, wire rod mills, ingot makers, and foundries and others) in 2004. In addition to the 2.42 Mt of refined copper consumed in 2004, U.S. copper semifabricators consumed 853,000 t of copper contained in recycled scrap. Furthermore, 61,000 t of copper contained in scrap was consumed by noncopper alloy makers, for example, steelmakers and aluminum alloy makers. Old scrap recycling efficiency for copper was estimated to be 43 percent of theoretical old scrap supply, the recycling rate for copper was 30 percent of apparent supply, and the new-scrap-to-old-scrap ratio for U.S. copper product production was 3.2 (76:24).

  2. Template-free electrodeposition of AlFe alloy nanowires from a room-temperature ionic liquid as an anode material for Li-ion batteries.

    PubMed

    Chen, Gang; Chen, Yuqi; Guo, Qingjun; Wang, Heng; Li, Bing

    2016-08-15

    AlFe alloy nanowires were directly electrodeposited on copper substrates from trimethylamine hydrochloride (TMHC)-AlCl3 ionic liquids with small amounts of FeCl3 at room temperature without templates. Coin cells composed of AlFe alloy nanowire electrodes and lithium foils were assembled to characterize the alloy electrochemical properties by galvanostatic charge/discharge tests. Effects of FeCl3 concentration, potential and temperature on the alloy morphology, composition and cyclic performance were examined. Addition of Fe into the alloy changed the nanowires from a 'hill-like' bulk morphology to a free-standing morphology, and increased the coverage area of the alloy on Cu substrates. As an inactive element, Fe could also buffer the alloys' large volume changes during Li intercalation and deintercalation. AlFe alloy nanowires composed of a small amount of Fe with an average diameter of 140 nm exhibited an outstanding cyclic performance and delivered a specific capacity of about 570 mA h g(-1) after 50 cycles. This advanced template-free method for the direct preparation of high performance nanostructure AlFe alloy anode materials is quite simple and inexpensive, which presents a promising prospect for practical application in Li-ion batteries. PMID:27200436

  3. Dispersion strengthened copper

    DOEpatents

    Sheinberg, Haskell; Meek, Thomas T.; Blake, Rodger D.

    1990-01-01

    A composition of matter comprised of copper and particles which are dispersed throughout the copper, where the particles are comprised of copper oxide and copper having a coating of copper oxide, and a method for making this composition of matter.

  4. Dispersion strengthened copper

    DOEpatents

    Sheinberg, Haskell; Meek, Thomas T.; Blake, Rodger D.

    1989-01-01

    A composition of matter comprised of copper and particles which are dispersed throughout the copper, where the particles are comprised of copper oxide and copper having a coating of copper oxide, and a method for making this composition of matter.

  5. Advanced characterization study of commercial conversion and electrocoating structures on magnesium alloys AZ31B and ZE10A

    DOE PAGES

    Brady, Michael P.; Leonard, Donovan N.; Meyer, III, Harry M.; Song, Guang -Ling; Kitchen, Kris; Davis, Bruce; Thompson, J. K.; Unocic, K. A.; Elsentriecy, H. H.

    2016-03-31

    The local metal-coating interface microstructure and chemistry formed on commercial magnesium alloys Mg–3Al–1Zn (AZ31B) and Mg–1Zn–0.25Zr–<0.5Nd (ZE10A, ZEK100 type) were analyzed as-chemical conversion coated with a commercial hexafluoro-titanate/zirconate type + organic polymer based treatment (Bonderite® 5200) and a commercial hexafluoro-zirconate type + trivalent chromium Cr3 + type treatment (Surtec® 650), and after the same conversion coatings followed by electrocoating with an epoxy based coating, Cathoguard® 525. Characterization techniques included scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and cross-section scanning transmission electron microscopy (STEM). Corrosion behavior was assessed in room temperature saturated aqueous Mg(OH)2 solution with 1 wt.% NaCl. Themore » goal of the effort was to assess the degree to which substrate alloy additions become enriched in the conversion coating, and how the conversion coating was impacted by subsequent electrocoating. Key findings included the enrichment of Al from AZ31B and Zr from ZE10A, respectively, into the conversion coating, with moderate corrosion resistance benefits for AZ31B when Al was incorporated. Varying degrees of increased porosity and modification of the initial conversion coating chemistry at the metal-coating interface were observed after electrocoating. These changes were postulated to result in degraded electrocoating protectiveness. As a result, these observations highlight the challenges of coating Mg, and the need to tailor electrocoating in light of potential degradation of the initial as-conversion coated Mg alloy surface.« less

  6. A study of environmental characterization of conventional and advanced aluminum alloys for selection and design. Phase 1: Literature review

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.

    1984-01-01

    A review of the literature is presented with the objectives of identifying relationships between various accelerated stress corrosion testing techniques, and for determining the combination of test methods best suited to selection and design of high strength aluminum alloys. The following areas are reviewed: status of stress-corrosion test standards, the influence of mechanical and environmental factors on stress corrosion testing, correlation of accelerated test data with in-service experience, and procedures used to avoid stress corrosion problems in service. Promising areas for further work are identified.

  7. Advanced thermal barrier system bond coatings for use on Ni, Co-, and Fe-base alloy substrates

    NASA Technical Reports Server (NTRS)

    Stecura, S.

    1985-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on NI-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  8. Advanced materials for space nuclear power systems

    SciTech Connect

    Titran, R.H.; Grobstein, T.L. . Lewis Research Center); Ellis, D.L. )

    1991-01-01

    Research on monolithic refractory metal alloys and on metal matrix composites is being conducted at the NASA Lewis Research Center, Cleveland, Ohio, in support of advanced space power systems. The overall philosophy of the research is to develop and characterize new high-temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites (Gr/Cu) for heat rejection fins, and tungsten fiber reinforced niobium matrix composites (W/NB) for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  9. Copper Metallochaperones

    PubMed Central

    Robinson, Nigel J.; Winge, Dennis R.

    2014-01-01

    The current state of knowledge on how copper metallochaperones support the maturation of cuproproteins is reviewed. Copper is needed within mitochondria to supply the CuA and intramembrane CuB sites of cytochrome oxidase, within the trans-Golgi network to supply secreted cuproproteins and within the cytosol to supply superoxide dismutase 1 (Sod1). Subpopulations of copper-zinc superoxide dismutase also localize to mitochondria, the secretory system, the nucleus and, in plants, the chloroplast, which also requires copper for plastocyanin. Prokaryotic cuproproteins are found in the cell membrane and in the periplasm of gram-negative bacteria. Cu(I) and Cu(II) form tight complexes with organic molecules and drive redox chemistry, which unrestrained would be destructive. Copper metallochaperones assist copper in reaching vital destinations without inflicting damage or becoming trapped in adventitious binding sites. Copper ions are specifically released from copper metallochaperones upon contact with their cognate cuproproteins and metal transfer is thought to proceed by ligand substitution. PMID:20205585

  10. Metallic Copper as an Antimicrobial Surface▿

    PubMed Central

    Grass, Gregor; Rensing, Christopher; Solioz, Marc

    2011-01-01

    Bacteria, yeasts, and viruses are rapidly killed on metallic copper surfaces, and the term “contact killing” has been coined for this process. While the phenomenon was already known in ancient times, it is currently receiving renewed attention. This is due to the potential use of copper as an antibacterial material in health care settings. Contact killing was observed to take place at a rate of at least 7 to 8 logs per hour, and no live microorganisms were generally recovered from copper surfaces after prolonged incubation. The antimicrobial activity of copper and copper alloys is now well established, and copper has recently been registered at the U.S. Environmental Protection Agency as the first solid antimicrobial material. In several clinical studies, copper has been evaluated for use on touch surfaces, such as door handles, bathroom fixtures, or bed rails, in attempts to curb nosocomial infections. In connection to these new applications of copper, it is important to understand the mechanism of contact killing since it may bear on central issues, such as the possibility of the emergence and spread of resistant organisms, cleaning procedures, and questions of material and object engineering. Recent work has shed light on mechanistic aspects of contact killing. These findings will be reviewed here and juxtaposed with the toxicity mechanisms of ionic copper. The merit of copper as a hygienic material in hospitals and related settings will also be discussed. PMID:21193661

  11. Nanostructured copper/copper oxide hybrids: combined experimental and theoretical studies.

    PubMed

    Li, Jie; Yu, Nana; Geng, Haoran

    2016-08-21

    With the extensive study of dealloying, copper oxides have been shown to be important members and exhibit huge potential in catalysis, energy transformation and storage fields. In this work, nanostructured copper/copper oxide hybrids were prepared through dealloying the sintered Al85Cu15 alloy and molecular dynamics (MD) simulations as well as calculations based on density functional theory (DFT) were performed to explore the oxidation mechanisms of copper in aqueous electrolytes. Cu/Cu2O/CuO compositions were obtained after immersing the sintered alloys in 20 wt% NaOH solutions under corrosion-free conditions at room temperature. Both X-ray diffraction (XRD) and potentiodynamic polarization results reveal that there exist large differences between the sintered Al85Cu15 alloy and its counterpart cast alloy and the Rietveld simulation analysis as well as MD simulations testify to the inhomogeneous atom distribution in the sintered alloy. DFT studies show that Cun (1 ≤n≤ 9) clusters possess higher surface energies than the Cu(111) surface and the calculated binding energies of the copper clusters and an atomic oxygen (Cun-O) are much higher than that of Cu(111)-O. The low surface diffusivity (Ds) of the clusters at the alloy-electrolyte interface extends their diffusion time, which may be beneficial to the formation and growth of oxide nuclei precursors during the dealloying process. Their microstructures and morphologies characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show that CuO exists in the form of a nanoplate while Cu2O is a nanoparticle. Nanoporous copper (NPC) obtained by dealloying sintered and cast alloys exists in the form of a bicontinuous ligament-channel structure. This work enriches the dealloying research from both experimental and theoretical aspects. PMID:27425769

  12. Nanostructured copper/copper oxide hybrids: combined experimental and theoretical studies.

    PubMed

    Li, Jie; Yu, Nana; Geng, Haoran

    2016-08-21

    With the extensive study of dealloying, copper oxides have been shown to be important members and exhibit huge potential in catalysis, energy transformation and storage fields. In this work, nanostructured copper/copper oxide hybrids were prepared through dealloying the sintered Al85Cu15 alloy and molecular dynamics (MD) simulations as well as calculations based on density functional theory (DFT) were performed to explore the oxidation mechanisms of copper in aqueous electrolytes. Cu/Cu2O/CuO compositions were obtained after immersing the sintered alloys in 20 wt% NaOH solutions under corrosion-free conditions at room temperature. Both X-ray diffraction (XRD) and potentiodynamic polarization results reveal that there exist large differences between the sintered Al85Cu15 alloy and its counterpart cast alloy and the Rietveld simulation analysis as well as MD simulations testify to the inhomogeneous atom distribution in the sintered alloy. DFT studies show that Cun (1 ≤n≤ 9) clusters possess higher surface energies than the Cu(111) surface and the calculated binding energies of the copper clusters and an atomic oxygen (Cun-O) are much higher than that of Cu(111)-O. The low surface diffusivity (Ds) of the clusters at the alloy-electrolyte interface extends their diffusion time, which may be beneficial to the formation and growth of oxide nuclei precursors during the dealloying process. Their microstructures and morphologies characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show that CuO exists in the form of a nanoplate while Cu2O is a nanoparticle. Nanoporous copper (NPC) obtained by dealloying sintered and cast alloys exists in the form of a bicontinuous ligament-channel structure. This work enriches the dealloying research from both experimental and theoretical aspects.

  13. High toughness-high strength iron alloy

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  14. Gravitational effects on weld pool shape and microstructural evolution during gas tungsten arc and laser beam welding on 304 stainless steel, nickel, and aluminum-4 wt.% copper alloy

    NASA Astrophysics Data System (ADS)

    Kang, Namhyun

    The objective of the present work was to investigate effects of gravitational (acceleration) level and orientation on Ni 200 alloy (99.5% Ni purity), 304 stainless steel, and Al-4 wt.% Cu alloy during gas tungsten arc welding (GTAW) and laser beam welding (LBW). Main characterization was focused on the weld pool shape, microstructure, and solute distribution as a function of gravitational level and orientation. The welds were divided into two classes, i.e., 'stable' and 'unstable' welds, in view of the variation of weld pool shape as a function of gravitational level and orientation. In general, higher arc current and translational GTAW produced more significant effects of gravitational orientation on the weld pool shape than the case of lower arc current and spot welding. Cross-sectional area (CSA) was a secondary factor in determining the stability of weld pool shape. For the 'stable' weld of 304 stainless steel GTAW, the II-U weld showed less convexity in the pool bottom and more depression of the free surface, therefore producing deeper penetration (10--20%) than the case of II-D weld. The II-D weld of 304 stainless steel showed 31% deeper penetration, 28% narrower width, and more hemispherical shape of the weld pool than the case of II-U weld. For GTAW on 304 stainless steel, gravitational level variation from low gravity (LG ≈ 1.2 go) to high gravity (HG ≈ 1.8 go) caused 10% increase in width and 10% decrease in depth while maintaining the overall weld pool volume. Furthermore, LBW on 304 stainless steels showed mostly constant shape of weld pool as a function of gravitational orientation. GTAW on Ni showed similar trends of weld pool shape compared with GTAW on 304 stainless steel, i.e., the weld pool became unstable by showing more penetration in the II-D weld for slower arc translational velocity (V a) and larger weld pool size. However, the Ni weld pool shape had greater stability of the weld pool shape with respect to the gravitational orientation

  15. The intermetallic formation and growth kinetics at the interface of near eutectic tin-silver-copper solder alloys and gold/nickel metallization

    NASA Astrophysics Data System (ADS)

    Gao, Mao

    The formation of a one micron thick layer of an intermetallic compound between a solder alloy and a metallic substrate generally constitutes a good solder joint in an electronic device. However, if the compound grows too thick, and/or if multiple intermetallic compounds form, poor solder joint reliability may result. Thus significant interest has been focused on intermetallic compound phase selection and growth kinetics at such solder/metal interfaces. The present study focuses on one such specific problem, the formation and growth of intermetallic compounds at near eutectic Sn-Ag-Cu solder alloy/Ni interfaces. Sn-3.0Ag-0.5Cu solder was reflowed on Au/Ni substrates, resulting in the initial formation and growth of (CuNi)6Sn 5 at Sn-3.0Ag-0.5Cu /Ni interfaces. (NiCu)3Sn4 formed between the (CuNi)6Sn5 and the Ni substrate when the concentration of Cu in the liquid SnAgCu solder decreased to a critical value which depended upon temperature: 0.37, 0.31 and 0.3(wt.%) at reflow temperatures of 260°C, 245°C and 230°C respectively. The growth rate of (CuNi)6Sn5 was found to be consistent with extrapolations of a diffusion limited growth model formulated for lower temperature, solid state diffusion couples. The long range diffusion of Cu did not limit growth rates. The spalling of (CuNiAu)6Sn5 from (NiCu)3 Sn4 surfaces during reflow was also examined. When the Cu concentration in the solder decreased to approximately 0.28wt.%, the (Cu,Ni,Au) 6Sn5 was observed to spall. Compressive stress in (CuNiAu) 6Sn5 and weak adhesion between (CuNiAu)6Sn 5 and (NiCu)3Sn4 was found to cause this effect.

  16. Advanced thermal barrier system bond coatings for use on nickel-, cobalt- and iron-base alloy substrates

    NASA Technical Reports Server (NTRS)

    Stecura, S.

    1986-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on Ni-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems have significantly longer lives than MCrAlY bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  17. A cooling water system copper corrosion study

    SciTech Connect

    Pulkrabek, J.W.

    1998-07-01

    The plant has four units that have been operating normally for 12--33 years. Two of the units are 70 MW sister units that have copper alloy once-through condensers. The other two units are 350 MW and 500 MW units with copper alloy condensers and cooling towers. No cooling water related tube leaks had been experienced. Until 1993, the only chemicals used were sulfuric acid for pH control of the cooling tower systems and chlorine for biological control. The units were chlorinated for one hour per day per condenser. In early July 1992, their copper grab sample at the plant discharge to the river exceeded the weekly environmental limit. In fact, it was so high that there was a slim chance of coming in under their monthly average copper limit unless something was done quickly. The result of this incident was an extensive study of their plant wastewater and cooling systems. The study revealed that the elevated copper problem had existed sporadically for several years. Initially, copper control was achieved by altering the wastewater treatment processes and cooling tower blowdown flow path. Two extended trials, one with tolyltriazole (TTA) and one with a chemically modified benzotriazole (BZT) were performed. Optimal control of copper corrosion was eventually achieved by the application of a TTA treatment program in which the feed rates are adjusted based on on-line corrosion monitoring measurements. This report documents experiences and results over the past six years.

  18. Weldability aspects in the design and fabrication of aluminium structures subjected to fatigue loads. Part 2: Weldability of aluminium alloys using advanced MIG and TIG techniques. Effect of the weld bead geometrical factors on the fatigue behavior of the welded joint

    NASA Astrophysics Data System (ADS)

    Nevasmaa, Pekka; Peltonen, Jorma; Kuitunen, Risto; Rahka, Klaus

    1993-05-01

    The project explored experimentally the weldability of high-strength aluminum alloys and suitable welding techniques. Part 2 of the report will examine welding procedures suitable for high-strength 5xxx (AlMg) and 6xxx (AlSiMg) series aluminum alloys using advanced MIG and TIG techniques and evaluate the weldability of these alloys, as well as the importance of the shape of the weld bead for fatigue strength of the welded joint.

  19. Quinary metallic glass alloys

    DOEpatents

    Lin, X.; Johnson, W.L.

    1998-04-07

    At least quinary alloys form metallic glass upon cooling below the glass transition temperature at a rate less than 10{sup 3}K/s. Such alloys comprise zirconium and/or hafnium in the range of 45 to 65 atomic percent, titanium and/or niobium in the range of 4 to 7.5 atomic percent, and aluminum and/or zinc in the range of 5 to 15 atomic percent. The balance of the alloy compositions comprise copper, iron, and cobalt and/or nickel. The composition is constrained such that the atomic percentage of iron is less than 10 percent. Further, the ratio of copper to nickel and/or cobalt is in the range of from 1:2 to 2:1. The alloy composition formula is: (Zr,Hf){sub a}(Al,Zn){sub b}(Ti,Nb){sub c}(Cu{sub x}Fe{sub y}(Ni,Co){sub z}){sub d} wherein the constraints upon the formula are: a ranges from 45 to 65 atomic percent, b ranges from 5 to 15 atomic percent, c ranges from 4 to 7.5 atomic percent, d comprises the balance, d{hor_ellipsis}y is less than 10 atomic percent, and x/z ranges from 0.5 to 2.

  20. Quinary metallic glass alloys

    DOEpatents

    Lin, Xianghong; Johnson, William L.

    1998-01-01

    At least quinary alloys form metallic glass upon cooling below the glass transition temperature at a rate less than 10.sup.3 K/s. Such alloys comprise zirconium and/or hafnium in the range of 45 to 65 atomic percent, titanium and/or niobium in the range of 4 to 7.5 atomic percent, and aluminum and/or zinc in the range of 5 to 15 atomic percent. The balance of the alloy compositions comprise copper, iron, and cobalt and/or nickel. The composition is constrained such that the atomic percentage of iron is less than 10 percent. Further, the ratio of copper to nickel and/or cobalt is in the range of from 1:2 to 2:1. The alloy composition formula is: (Zr,Hf).sub.a (Al,Zn).sub.b (Ti,Nb).sub.c (Cu.sub.x Fe.sub.y (Ni,Co).sub.z).sub.d wherein the constraints upon the formula are: a ranges from 45 to 65 atomic percent, b ranges from 5 to 15 atomic percent, c ranges from 4 to 7.5 atomic percent, d comprises the balance, d.multidot.y is less than 10 atomic percent, and x/z ranges from 0.5 to 2.