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Sample records for advanced high-strength steel

  1. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  2. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Grant, Glenn J.; Carpenter, Joseph A.; Warren, C. D.; Smith, Mark T.

    2008-12-28

    Experiments are continuing to evaluate the feasibility of friction stir spot welding advanced high-strength steels including, DP780, martensitic hot-stamp boron steel, and TRIP steels. Spot weld lap-shear strengths can exceed those required by industry standards such as AWS D8.1.

  3. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  4. New heat treatment process for advanced high-strength steels

    NASA Astrophysics Data System (ADS)

    Bublíková, D.; Jeníček, Š.; Vorel, I.; Mašek, B.

    2017-02-01

    Today’s advanced steels are required to possess high strength and ductility. It can be achieved by choosing an appropriate steel chemistry which has a substantial effect on the properties obtained by heat treatment. Mechanical properties influenced the presence of retained austenite in the final structure. Steels of this group typically require complicated heat treatment which places great demands on the equipment used. The present paper introduces new procedures aimed at simplifying the heat treatment of high-strength steels with the use of material-technological modelling. Four experimental steels were made and cast, whose main alloying additions were manganese, silicon, chromium, molybdenum and nickel. The steels were treated using the Q-P process with subsequent interrupted quenching. The resulting structure was a mixture of martensite and retained austenite. Strength levels of more than 2000 MPa combined with 10-15 % elongation were obtained. These properties thus offer potential for the manufacture of intricate closed-die forgings with a reduced weight. Intercritical annealing was obtained structure not only on the basis of martensite, but also with certain proportion of bainitic ferrite and retained austenite.

  5. Hydrogen Embrittlement of Automotive Advanced High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Lovicu, Gianfranco; Bottazzi, Mauro; D'Aiuto, Fabio; De Sanctis, Massimo; Dimatteo, Antonella; Santus, Ciro; Valentini, Renzo

    2012-11-01

    Advanced high-strength steels (AHSS) have a better combination between strength and ductility than conventional HSS, and higher crash resistances are obtained in concomitance with weight reduction of car structural components. These steels have been developed in the last few decades, and their use is rapidly increasing. Notwithstanding, some of their important features have to be still understood and studied in order to completely characterize their service behavior. In particular, the high mechanical resistance of AHSS makes hydrogen-related problems a great concern for this steel grade. This article investigates the hydrogen embrittlement (HE) of four AHSS steels. The behavior of one transformation induced plasticity (TRIP), two martensitic with different strength levels, and one hot-stamping steels has been studied using slow strain rate tensile (SSRT) tests on electrochemically hydrogenated notched samples. The embrittlement susceptibility of these AHSS steels has been correlated mainly to their strength level and to their microstructural features. Finally, the hydrogen critical concentrations for HE, established by SSRT tests, have been compared to hydrogen contents absorbed during the painting process of a body in white (BIW) structure, experimentally determined during a real cycle in an industrial plant.

  6. Guidelines for Stretch Flanging Advanced High Strength Steels

    SciTech Connect

    Sriram, S.; Chintamani, J.

    2005-08-05

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  7. Guidelines for Stretch Flanging Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sriram, S.; Chintamani, J.

    2005-08-01

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  8. Development of third generation advanced high strength steels

    NASA Astrophysics Data System (ADS)

    McGrath, Meghan Colleen

    Lightweight duplex steels with combinations of either bainite, acicular ferrite, and austenite or martensite and austenite were investigated as third generation advanced high strength steels targeted for automotive applications. Large additions of manganese (> 13 wt%) and carbon (<0.2wt%) were employed to stabilize the austenite phase. Silicon additions between 1 and 2 wt% were added to suppress cementite formation. Strength and ductility were increased while density was decreased with aluminum additions between 2.4 and 5.5 wt% to the steel. This research addressed the dependence of alloying on microstructures and mechanical behavior for high manganese and aluminum duplex steels that were cast and subsequently hot rolled. Duplex steels with different volume fractions of primary delta-ferrite were used to study the crystallography of austenite fanned during the peritectic reaction. Solute profiles across the peritectic interface showed aluminum segregated near the interface which promoted bainitic ferrite formation. Thermal treatments were used to manipulate the concentration and type of oxides and the ferrite plate density was found to correlate with inclusions of low misfit in steels with austenite grain size of 16.5 microm. A steel with bainite and acicular ferrite produced an ultimate tensile strength of 970 MPa and elongation of 40%. The mechanical prope1iies depended on the strengths and size of the microstructural constituents. Work hardening behavior was examined in a steel exhibiting multiple martensitic transformation induced plasticity (gamma-austenite→epsilon-smartensite→alpha-martensite). A strain hardening exponent as high as 1.4 was observed with ultimate tensile strength and elongation as high as 1,165 MPa and 34%.

  9. Development of high strength high toughness third generation advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  10. Numerical Design of Drawbeads for Advanced High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Keum, Y. T.; Kim, D. J.; Kim, G. S.

    2010-06-01

    The map for designing the drawbeads used in the stamping dies for advanced high strength steel (AHSS) sheets is numerically investigated and its application is introduced. The bending limit of AHSS sheet is determined from the extreme R/t's obtained simulating numerically the plane-strain process formed by the cylindrical punches and dies with various radii. In addition, the forming allowance defined by the difference between FLC0 and the strain after passing the drawbead, which is observed by the numerical simulation of drawbead pulling test, is computed. Based on the bending limit and forming allowance, the design map for determining the height, width, and shoulder radius of the drawbead which are key parameters in the drawbead design and depend on the restraining force is constructed by aid of the equivalent drawbead model. A drawbead of the stamping die for forming a channel-typed panel is designed by using the design map, and the formability and springback of the panel to be formed are numerically evaluated, from which the availability of the design map is demonstrated.

  11. Application technologies for effective utilization of advanced high strength steel sheets

    SciTech Connect

    Suehiro, Masayoshi

    2013-12-16

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  12. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    SciTech Connect

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  13. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  14. Microstructural effects on the springback of advanced high-strength steel

    NASA Astrophysics Data System (ADS)

    Gan, Wei; Babu, S. S.; Kapustka, Nick; Wagoner, Robert H.

    2006-11-01

    The application of advanced high-strength steels (AHSS) has been growing rapidly in the automotive industry. Because of their high-strength, thinner sheet metals can be used for body components to achieve both weight savings and increased safety. However, this will lead to greater springback deviation from design after the forming operation. Fundamental understanding and prediction of springback are required for springback compensation and tooling design. While various types of continuum mechanics based models have been proposed to simulate the mechanical behavior of advanced high-strength steels, few of them consider microstructural effects such as material heterogeneity. In this study, through sheet thickness strength variation has been observed in DP 780 and TRIP 780 steels. Finite-element simulation indicates that the through thickness effect (TTE) can have a significant impact on the springback behavior of these sheet metals. This is verified through our experimental work using draw-bend testing. The results suggest that microstructural effects should be considered to accurately simulate springback of AHSS. Based on these results, implications of different microstructural designs will be discussed.

  15. Friction Stir Spot Welding (FSSW) of Advanced High Strength Steel (AHSS)

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Pan, Tsung-Yu

    2012-04-16

    Friction stir spot welding (FSSW) is applied to join advanced high strength steels (AHSS): galvannealed dual phase 780 MPa steel (DP780GA), transformation induced plasticity 780 MPa steel (TRIP780), and hot-stamped boron steel (HSBS). A low-cost Si3N4 ceramic tool was developed and used for making welds in this study instead of polycrystalline cubic boron nitride (PCBN) material used in earlier studies. FSSW has the advantages of solid-state, low-temperature process, and the ability of joining dissimilar grade of steels and thicknesses. Two different tool shoulder geometries, concave with smooth surface and convex with spiral pattern, were used in the study. Welds were made by a 2-step displacement control process with weld time of 4, 6, and 10 seconds. Static tensile lap-shear strength achieved 16.4 kN for DP780GA-HSBS and 13.2kN for TRIP780-HSBS, above the spot weld strength requirements by AWS. Nugget pull-out was the failure mode of the joint. The joining mechanism was illustrated from the cross-section micrographs. Microhardness measurement showed hardening in the upper sheet steel (DP780GA or TRIP780) in the weld, but softening of HSBS in the heat-affect zone (HAZ). The study demonstrated the feasibility of making high-strength AHSS spot welds with low-cost tools.

  16. Galvanizability of Advanced High-Strength Steels 1180TRIP and 1180CP

    NASA Astrophysics Data System (ADS)

    Kim, M. S.; Kwak, J. H.; Kim, J. S.; Liu, Y. H.; Gao, N.; Tang, N.-Y.

    2009-08-01

    In general, Si-bearing advanced high-strength steels (AHSS) possess excellent mechanical properties but poor galvanizability. The galvanizability of a transformation-induced plasticity (TRIP) steel 1180TRIP containing 2.2 pct Mn and 1.7 pct Si and a complex phase steel 1180CP containing 2.7 pct Mn and 0.2 pct Si was extensively studied using a galvanizing simulator. The steel coupons were annealed at fixed dew points in the simulator. The surface features of the as-annealed steel coupons, together with galvanized and galvannealed coatings, were carefully examined using a variety of advanced analysis techniques. It was found that various oxides formed on the surface of these steels, depending on the steel composition and on the dew point control. Coating quality was good at 0 °C dew point but deteriorated as the dew point decreased to -35 °C and -65 °C. Based on the findings, guidance was provided for improving galvanizability by adjusting the Mn:Si ratio in steel compositions according to the dew point.

  17. Fatigue Performance of Advanced High-Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Sang, Yan; Jiang, Cindy; Chiang, Dr. John; Kuo, Dr. Min

    2009-01-01

    The fatigue performance of gas metal arc welding (GMAW) joints of advanced high strength steels (AHSS) are compared and analyzed. The steel studied included a number of different grades of AHSS and baseline mild steels: DP600, DP780, DP980, M130, M220, solution annealed boron steel, fully hardened boron steels, HSLA690 and DR210 (a mild steel). Fatigue testing was conducted under a number of nominal stress ranges to obtain the S/N curves of the weld joints. A two-phase analytical model is developed to predict the fatigue performance of AHSS welds. It was found that there are appreciable differences in the fatigue S/N curves among different AHSS joints made using the same welding practices, suggesting that the local microstructure in the weld toe and root region plays non-negligible role in the fatigue performance of AHSS welds. Changes in weld parameters can influence the joint characteristics which in turn influence fatigue life of the weld joints, particularly of those of higher strength AHSS. The analytical model is capable of reasonably predicting the fatigue performance of welds made with various steel grades in this study.

  18. On Simulation of Edge Stretchability of an 800MPa Advanced High Strength Steel

    NASA Astrophysics Data System (ADS)

    Pathak, Nikky; Butcher, Cliff; Worswick, Michael

    2016-08-01

    In the present work, the edge stretchability of advanced high strength steel (AHSS) was investigated experimentally and numerically using both a hole expansion test and a tensile specimen with a central hole. The experimental fracture strains obtained using the hole expansion and hole tension test in both reamed and sheared edge conditions were in very good agreement, suggesting the tests are equivalent for fracture characterization. Isotropic finite-element simulations of both tests were performed to compare the stress-state near the hole edge.

  19. Integrated Computational Materials Engineering (ICME) for Third Generation Advanced High-Strength Steel Development

    SciTech Connect

    Savic, Vesna; Hector, Louis G.; Ezzat, Hesham; Sachdev, Anil K.; Quinn, James; Krupitzer, Ronald; Sun, Xin

    2015-06-01

    This paper presents an overview of a four-year project focused on development of an integrated computational materials engineering (ICME) toolset for third generation advanced high-strength steels (3GAHSS). Following a brief look at ICME as an emerging discipline within the Materials Genome Initiative, technical tasks in the ICME project will be discussed. Specific aims of the individual tasks are multi-scale, microstructure-based material model development using state-of-the-art computational and experimental techniques, forming, toolset assembly, design optimization, integration and technical cost modeling. The integrated approach is initially illustrated using a 980 grade transformation induced plasticity (TRIP) steel, subject to a two-step quenching and partitioning (Q&P) heat treatment, as an example.

  20. Quasi-static and dynamic responses of advanced high strength steels: Experiments and modeling

    SciTech Connect

    Khan, Akhtar; Baig, Muneer; Choi, Shi Hoon; Yang, Hoe Seok; Sun, Xin

    2012-03-01

    Measured responses of advanced high strength steels (AHSS) and their tailor welded blanks (TWBs), over a wide range of strain-rates (10*4 to 103 s*1) are presented. The steels investigated include transformation induced plasticity (TRIP), dual phase (DP), and drawing quality (DQ) steels. The TWBs include DQ-DQ and DP-DP laser welds. A tensile split Hopkinson pressure bar (SHPB) was used for the dynamic experiments. AHSS and their TWB's were found to exhibit positive strain-rate sensitivity. The Khan-Huang-Liang (KHL) constitutive model is shown to correlate and predict the observed responses reasonably well. Micro-texture characterization of DQ steels, DQ-DQ and DP-DP laser welds were performed to investigate the effect of strain-rate on texture evolution of these materials. Electron backscatter diffraction (EBSD) technique was used to analyze the micro-texture evolution and kernel average misorientation (KAM) map. Measurement of micro-hardness profile across the cross section of tensile samples was conducted to understand the effect of initial microstructure on ductility of laser weld samples.

  1. Analysis of hot forming of a sheet metal component made of advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Demirkaya, Sinem; Darendeliler, Haluk; Gökler, Mustafa İlhan; Ayhaner, Murat

    2013-05-01

    To provide reduction in weight while maintaining crashworthiness and to decrease the fuel consumption of vehicles, thinner components made of Advanced High Strength Steels (AHSS) are being increasingly used in automotive industry. However, AHSS cannot be formed easily at the room temperature (i.e. cold forming). The alternative process involves heating, hot forming and subsequent quenching. A-pillar upper reinforcement of a vehicle is currently being produced by cold forming of DP600 steel sheet with a thickness of 1.8 mm. In this study, the possible decrease in the thickness of this particular part by using 22MnB5 as appropriate AHSS material and applying this alternative process has been studied. The proposed process involves deep drawing, trimming, heating, sizing, cooling and piercing operations. Both the current production process and the proposed process are analyzed by the finite element method. The die geometry, blank holding forces and the design of the cooling channels for the cooling process are determined numerically. It is shown that the particular part made of 22MnB5 steel sheet with a thickness of 1.2 mm can be successfully produced by applying the proposed process sequence and can be used without sacrificing the crashworthiness. With the use of the 22MnB5 steel with a thickness of 1.2 mm instead of DP600 sheet metal with a thickness of 1.8 mm, the weight is reduced by approximately 33%.

  2. Investigations on fracture curves in strain and stress space for advanced high strength steel forming

    NASA Astrophysics Data System (ADS)

    Panich, S.; Drotleff, K.; Liewald, M.; Uthaisangsuk, V.

    2016-08-01

    Conventional forming limit curves (FLCs) are inappropriate for describing formability for advanced high strength (AHS) steel sheets, since such steel grades experience fracture without localized necking occurrence. The aim of this work was to develop a fracture curve (FC) for the AHS steel grade DP980. The FC was determined by means of the Nakajima stretch forming test and tensile tests of various sample geometries, by which shear fracture governed. An optical strain measurement system was used to capture strain histories of deformed samples up to failure. From these results, fracture strains were gathered and plotted in a strain space. Subsequently, the strain based curve was transformed to space between stress triaxiality and plastic strain. Hereby, effects of anisotropic yield function, namely, the Hill’48 model on obtained stress fracture loci were investigated. In order to verify applicability of the determined limit curves, a Mini-tunnel part was pressed and simulated. It was found that the stress based FC do predict failure of the DP980 steel sheet more accurately than the strain based F C.

  3. Correlation of microstructure, tensile properties and hole expansion ratio in cold rolled advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Terrazas, Oscar R.

    The demand for advanced high strength steels (AHSS) with higher strengths is increasing in the automotive industry. While there have been major improvements recently in the trade-off between ductility and strength, sheared-edge formability of AHSS remains a critical issue. AHSS sheets exhibit cracking during stamping and forming operations below the predictions of forming limits. It has become important to understand the correlation between microstructure and sheared edge formability. The present work investigates the effects of shearing conditions, microstructure, and tensile properties on sheared edge formability. Seven commercially produced steels with tensile strengths of 1000 +/- 100 MPa were evaluated: five dual-phase (DP) steels with different compositions and varying microstructural features, one trip aided bainitic ferrite (TBF) steel, and one press-hardened steel tempered to a tensile strength within the desired range. It was found that sheared edge formability is influenced by the martensite in DP steels. Quantitative stereology measurements provided results that showed martensite size and distribution affect hole expansion ratio (HER). The overall trend is that HER increases with more evenly dispersed martensite throughout the microstructure. This microstructure involves a combination of martensite size, contiguity, mean free distance, and number of colonies per unit area. Additionally, shear face characterization showed that the fracture and burr region affect HER. The HER decreases with increasing size of fracture and burr region. With a larger fracture and burr region more defects and/or micro-cracks will be present on the shear surface. This larger fracture region on the shear face facilitates cracking in sheared edge formability. Finally, the sheared edge formability is directly correlated to true fracture strain (TFS). The true fracture strain from tensile samples correlates to the HER values. HER increases with increasing true fracture strain.

  4. Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing.

    PubMed

    Arndt, M; Duchoslav, J; Preis, K; Samek, L; Stifter, D

    2013-09-01

    Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection.

  5. A New Perspective on Fatigue Performance of Advanced High- Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Chiang, Dr. John; Kuo, Dr. Min; Jiang, Cindy; Sang, Yan

    2008-01-01

    Weld fatigue performance is a critical aspect for application of advanced high-strength steels (AHSS) in automotive body structures. A comparative study has been conducted to evaluate the fatigue life of AHSS welds. The material studied included seven AHSS of various strength levels - DP 600, DP 780, DP 980, M130, M220, solution annealed boron and fully hardened boron steels. Two conventional steels, HSLA 590 and DR 210, were also included for baseline comparison. Lap fillet welds were made on 2-mm nominal thick sheets by the gas metal arc welding process (GMAW). Fatigue test was conducted under a number of stress levels to obtain the S/N curves of the weld joints. It was found that, unlike in the static and impact loading conditions, the fatigue performance of AHSS is not influenced by the HAZ softening in AHSS. There are appreciable differences in the fatigue lives among different AHSS. Changes in weld parameters can influence the fatigue life of the weld joints, particularly of these of higher strength AHSS. A model is developed to predict the fatigue performance of AHSS welds. The validity of the model is benchmarked with the experimental results. This model is capable to capture the effects of weld geometry and weld microstructure and strength on the fatigue performance experimentally observed. The theoretical basis and application of the newly developed fatigue modeling methodology will be discussed.

  6. The plane strain shear fracture of the advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Sun, Li

    2013-12-01

    The "shear fracture" which occurs at the high-curvature die radii in the sheet metal forming has been reported to remarkably limit the application of the advanced high strength steels (AHSS) in the automobile industry. However, this unusual fracture behavior generally cannot be predicted by the traditional forming limit diagram (FLD). In this research, a new experimental system was developed in order to simulate the shear fracture, especially at the plane strain state which is the most common state in the auto-industry and difficult to achieve in the lab due to sample size. Furthermore, the system has the capability to operate in a strain rate range from quasi-static state to the industrial forming state. One kinds of AHSS, Quenching-Partitioning (QP) steels have been performed in this test and the results show that the limiting fracture strain is related to the bending ratio and strain rate. The experimental data support that deformation-induced heating is an important cause of "shear fracture" phenomena for AHSS: a deformation-induced quasi-heating caused by smaller bending ratio and high strain rate produce a smaller limiting plane strain and lead a "shear fracture" in the component.

  7. The plane strain shear fracture of the advanced high strength steels

    SciTech Connect

    Sun, Li

    2013-12-16

    The “shear fracture” which occurs at the high-curvature die radii in the sheet metal forming has been reported to remarkably limit the application of the advanced high strength steels (AHSS) in the automobile industry. However, this unusual fracture behavior generally cannot be predicted by the traditional forming limit diagram (FLD). In this research, a new experimental system was developed in order to simulate the shear fracture, especially at the plane strain state which is the most common state in the auto-industry and difficult to achieve in the lab due to sample size. Furthermore, the system has the capability to operate in a strain rate range from quasi-static state to the industrial forming state. One kinds of AHSS, Quenching-Partitioning (QP) steels have been performed in this test and the results show that the limiting fracture strain is related to the bending ratio and strain rate. The experimental data support that deformation-induced heating is an important cause of “shear fracture” phenomena for AHSS: a deformation-induced quasi-heating caused by smaller bending ratio and high strain rate produce a smaller limiting plane strain and lead a “shear fracture” in the component.

  8. Formability Prediction of Advanced High Strength Steel with a New Ductile Fracture Criterion

    NASA Astrophysics Data System (ADS)

    Lou, Yanshan; Lim, Sungjun; Huh, Jeehyang; Huh, Hoon

    2011-08-01

    A ductile fracture criterion is newly proposed to accurately predict forming limit diagrams (FLD) of sheet metals. The new ductile fracture criterion is based on the effect of the non-dimensional stress triaxiality, the stress concentration factor and the effective plastic strain on the nucleation, growth and coalescence of voids. The new ductile fracture criterion has been applied to estimate the formability of four kind advanced high strength steels (AHSS): DP780, DP980, TRIP590, and TWIP980. FLDs predicted are compared with experimental results and those predicted by other ductile fracture criteria. The comparison demonstrates that FLDs predicted by the new ductile fracture criterion are in better agreement with experimental FLDs than those predicted by other ductile fracture criteria. The better agreement of FLDs predicted by the new ductile fracture criterion is because conventional ductile fracture criteria were proposed for fracture prediction in bulk metal forming while the new one is proposed to predict the onset of fracture in sheet metal forming processes.

  9. Advanced high strength steel (AHSS) TWIP: A door to the future in metal forming

    NASA Astrophysics Data System (ADS)

    Pla-Ferrando, R.; Sánchez-Caballero, S.; Reig, M. J.; Pla, R.; Sellés, M. A.; Seguí, V. J.

    2012-04-01

    The last decades have been characterized by a fast evolution of cars. This work shows the evolution of vehicle weight. It shows the response of car manufacturers using new materials and production methods that allow lighter vehicles with lower consumption, cheaper and with lower influence on the greenhouse effect. One of the materials which means a most interesting change is the TWIP steel. This material is characterized by its high strength, his exceptional strain and excellent formability as well as lower energy consumption in their manufacture. TWIP steel are changing towards cheaper compositions and higher performance, and it's going to be great influence in the vehicle weight reduction in the next years.

  10. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  11. A 3rd Generation Advanced High-Strength Steel (AHSS) Produced by Dual Stabilization Heat Treatment (DSHT)

    NASA Astrophysics Data System (ADS)

    Qu, Hao; Michal, Gary M.; Heuer, Arthur H.

    2013-10-01

    A 3rd generation advanced high-strength steel containing, in wt pct, 0.3 C, 4.0 Mn, 1.5 Al, 2.1 Si, and 0.5 Cr has been produced using a dual stabilization heat treatment—a five stage thermal processing schedule compatible with continuous galvanized steel production. In excess of 30 vol pct retained austenite containing at least 0.80 wt pct C was achieved with this alloy, which had tensile strengths up to 1650 MPa and tensile elongations around 20 pct.

  12. Microstructural Developments Leading to New Advanced High Strength Sheet Steels: A Historical Assessment of Critical Metallographic Observations

    SciTech Connect

    Matlock, David K

    2015-08-03

    In the past 30+ years significant advancements have been made in the development of higher strength sheet steels with improved combinations of strength and ductility that have enabled important product improvements leading to safer, lighter weight, and more fuel efficient automobiles and in other applications. Properties of the primarily low carbon, low alloy steels are derived through careful control of time-temperature processing histories designed to produce multiphase ferritic based microstructures that include martensite and other constituents including retained austenite. The basis for these developments stems from the early work on dual-phase steels which was the subject of much interest. In response to industry needs, dual-phase steels have evolved as a unique class of advanced high strength sheet steels (AHSS) in which the thermal and mechanical processing histories have been specifically designed to produce constituent combinations for the purpose of simultaneously controlling strength and deformation behavior, i.e. stress-strain curve shapes. Improvements continue as enhanced dual-phase steels have recently been produced with finer microstructures, higher strengths, and better overall formability. Today, dual phase steels are the primary AHSS products used in vehicle manufacture, and several companies have indicated that the steels will remain as important design materials well into the future. In this presentation, fundamental results from the early work on dual-phase steels will be reviewed and assessed in light of recent steel developments. Specific contributions from industry/university cooperative research leading to product improvements will be highlighted. The historical perspective provided in the evolution of dual-phase steels represents a case-study that provides important framework and lessons to be incorporated in next generation AHSS products.

  13. Dissimilar Arc Welding of Advanced High-Strength Car-Body Steel Sheets

    NASA Astrophysics Data System (ADS)

    Russo Spena, P.; D'Aiuto, F.; Matteis, P.; Scavino, G.

    2014-11-01

    A widespread usage of new advanced TWIP steel grades for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with other automotive steel grades. Therefore, the microstructural features and the mechanical response of dissimilar butt weld seams of TWIP and 22MnB5 steel sheets after metal-active-gas arc welding are examined. The microstructural and mechanical characterization of the welded joints was carried out by optical metallography, microhardness and tensile testing, and fractographic examination. The heat-affected zone on the TWIP side was fully austenitic and the only detectable effect was grain coarsening, while on the 22MnB5 side it exhibited newly formed martensite and tempered martensite. The welded tensile specimens exhibited a much larger deformation on the TWIP steel side than on the 22MnB5. The fracture generally occurred at the interface between the fusion zone and the heat-affected zones, with the fractures surfaces being predominantly ductile. The ultimate tensile strength of the butt joints was about 25% lower than that of the TWIP steel.

  14. Optimization of Process Parameters for High Efficiency Laser Forming of Advanced High Strength Steels within Metallurgical Constraints

    NASA Astrophysics Data System (ADS)

    Sheikholeslami, Ghazal; Griffiths, Jonathan; Dearden, Geoff; Edwardson, Stuart P.

    Laser forming (LF) has been shown to be a viable alternative to form automotive grade advanced high strength steels (AHSS). Due to their high strength, heat sensitivity and low conventional formability show early fractures, larger springback, batch-to-batch inconsistency and high tool wear. In this paper, optimisation of the LF process parameters has been conducted to further understand the impact of a surface heat treatment on DP1000. A FE numerical simulation has been developed to analyse the dynamic thermo-mechanical effects. This has been verified against empirical data. The goal of the optimisation has been to develop a usable process window for the LF of AHSS within strict metallurgical constraints. Results indicate it is possible to LF this material, however a complex relationship has been found between the generation and maintenance of hardness values in the heated zone. A laser surface hardening effect has been observed that could be beneficial to the efficiency of the process.

  15. Development of Appropriate Spot Welding Practice for Advanced High Strength Steels (TRP 0114)

    SciTech Connect

    Brian Girvin; Warren Peterson; Jerry Gould

    2004-09-17

    This program evaluated the effects of common manufacturing variables on spike-tempering effectiveness. The investigation used design-of-experiment (DOE) techniques, and examined both dual-phase and martensitic grades of high-strength steels (HSS). The specific grades chosen for this project were: Dual-phase (DP) 600, galvannealed (GA), 1.55 mm (DP) 600; Dual-phase (DP) 980 (uncoated), 1.55 mm (DP) 980; and Martensitic (M) 1300, 1.55 mm (M) 1300. Common manufacturing conditions of interest included tempering practice (quench and temper time), button size, simulated part fitup (sheet angular misalignment and fitup), and electrode wear (increased electrode face diameter). All of these conditions were evaluated against mechanical performance (static and dynamic tensile shear). Weld hardness data was also used to examine correlations between mechanical performance and the degree of tempering. Mechanical performance data was used to develop empirical models. The models were used to examine the robustness of weld strength and toughness to the selected processing conditions. This was done using standard EWI techniques. Graphical representations of robustness were then coupled with metallographic data to relate mechanical properties to the effectiveness of spike tempering. Mechanical properties for all three materials were relatively robust to variation in tempering. Major deviations in mechanical properties were caused by degradation of the weld itself. This was supported by a lack of correlation between hardness data and mechanical results. Small button sizes and large electrode face diameters (worn electrodes) produced large reductions in both static and dynamic strength levels when compared to standard production setups. Dynamic strength was further degraded by edge-located welds.

  16. Observations on the Nonlinear Unloading Behavior of Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Pavlina, Erik J.; Lee, Myoung-Gyu; Barlat, Frédéric

    2015-01-01

    The unloading behavior was compared for three different steel grades: a dual-phase steel, a transformation-induced plasticity steel, and a twinning-induced plasticity steel. Steels that harden by phase transformation or deformation twinning exhibited a smaller component of microplastic strain during unloading and a smaller reduction in the chord modulus compared to the conventional hardening steel. As a result, unloading is closer to pure elastic unloading when the TRIP effect or TWIP effect is active.

  17. Evaluation of common tests for fracture characterisation of advanced high-strength sheet steels with the help of the FEA

    NASA Astrophysics Data System (ADS)

    Peshekhodov, I.; Dykiert, M.; Vucetic, M.; Behrens, B.-A.

    2016-11-01

    The paper presents results of evaluation of common tests for fracture characterization of advanced high-strength sheet steels with the help of the FEA. The tests include three in-plane shear tests, two uniaxial tension tests, two plane strain tension tests and two equibiaxial tension tests. Three high-strength steels with different yield loci, strain hardening rates and strengths in three different thicknesses each were used. The evaluation was performed based on the spatial distribution of the equivalent plastic strain and damage variable in the specimen at the moment of crack initiation as well as on the time variation of the stress state at the crack initiation location. For in-plane shear, uniaxial tension and plane strain tension, no test can be unconditionally recommended as disadvantages of all studied tests in these groups cannot be neglected. However, in each of these groups, a test can be chosen, which represents an acceptable compromise between its advantages and disadvantages: the shear test on an IFUM butterfly specimen for in-plane shear, the tensile test on a holed specimen for uniaxial tension and the tensile test on a waisted specimen for plane strain tension. On the contrary, the bulge test on a circular specimen with a punch of Ø 100 mm can be unconditionally recommended for equibiaxial tension. In the future, optimisation of the studied tests for in-plane shear, uniaxial tension and plane strain tension appears to be necessary.

  18. Cyclic Deformation of Advanced High-Strength Steels: Mechanical Behavior and Microstructural Analysis

    NASA Astrophysics Data System (ADS)

    Hilditch, Timothy B.; Timokhina, Ilana B.; Robertson, Leigh T.; Pereloma, Elena V.; Hodgson, Peter D.

    2009-02-01

    The fatigue properties of multiphase steels are an important consideration in the automotive industry. The different microstructural phases present in these steels can influence the strain life and cyclic stabilized strength of the material due to the way in which these phases accommodate the applied cyclic strain. Fully reversed strain-controlled low-cycle fatigue tests have been used to determine the mechanical fatigue performance of a dual-phase (DP) 590 and transformation-induced plasticity (TRIP) 780 steel, with transmission electron microscopy (TEM) used to examine the deformed microstructures. It is shown that the higher strain life and cyclic stabilized strength of the TRIP steel can be attributed to an increased yield strength. Despite the presence of significant levels of retained austenite in the TRIP steel, both steels exhibited similar cyclic softening behavior at a range of strain amplitudes due to comparable ferrite volume fractions and yielding characteristics. Both steels formed low-energy dislocation structures in the ferrite during cyclic straining.

  19. High Strength Steels Produced by Advanced Metallurgical Processes (The National Shipbuilding Research Program)

    DTIC Science & Technology

    1987-08-01

    cracking than the baseline HY80 steel when welded in the controlled thermal severity (CTS) tast. No HAZ cracking (i.e., a...HAZ cracking rating of one (1). For the trithermal test weld (TSN = 24), Steel B developed a HAZ cracking rating of one (1), while the baseline HY80 ...superior to the results for both baseline materials, HY80 and HY1OO. Steel D developed a HAZ cracking rating of one-half (1/2) for the tri- thermal test

  20. A Modified Johnson-Cook Model for Advanced High-Strength Steels Over a Wide Range of Temperatures

    NASA Astrophysics Data System (ADS)

    Qingdong, Zhang; Qiang, Cao; Xiaofeng, Zhang

    2014-12-01

    Advanced high-strength steel (AHSS) is widely used in automotive industry. In order to investigate the mechanical behaviors of AHSS over a wide range of temperatures, quasi-static tensile experiments were conducted at the temperatures from 298 to 1073 K on a Gleeble-3500 thermo-simulation machine. The results show that flow behaviors are affected by testing temperature significantly. In order to describe the flow features of AHSS, the Johnson-Cook (JC) model is employed. By introducing polynomial functions to consider the effects of temperature on hardening behavior, the JC model is modified and used to predict flow behavior of AHSS at different experimental conditions. The accuracy of the modified JC model is verified and the predicted flow stress is in good agreement with experimental results, which confirms that the modified JC model can give an accurate and precise estimate over a wide range of temperatures.

  1. Development of Advanced High Strength Steel for Improved Vehicle Safety, Fuel Efficiency and CO2 Emission

    NASA Astrophysics Data System (ADS)

    Kumar, Satendra; Singhai, Mrigandra; Desai, Rahul; Sam, Srimanta; Patra, Pradip Kumar

    2016-10-01

    Global warming and green house gas emissions are the major issues worldwide and their impacts are clearly visible as a record high temperatures, rising sea, and severe `flooding and droughts'. Motor vehicles considered as a major contributor on global warming due to its green house gas emissions. Hence, the automobile industries are under tremendous pressure from government and society to reduce green house gas emission to maximum possible extent. In present work, Dual Phase steel with boron as microalloying is manufactured using thermo-mechanical treatment during hot rolling. Dual phase steel with boron microalloying improved strength by near about 200 MPa than dual phase steel without boron. The boron added dual phase steel can be used for manufacturing stronger and a lighter vehicle which is expected to perform positively on green house gas emissions. The corrosion resistance behavior is also improved with boron addition which would further increase the life cycle of the vehicle even under corrosive atmosphere.

  2. Hardening characteristics of CO2 laser welds in advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Han, Tae-Kyo; Park, Bong-Gyu; Kang, Chung-Yun

    2012-06-01

    When the CO2 laser welder with 6 kW output was used to weld 4 TRIP steels, 2 DP steels and a precipitation-hardened steel, which have the tensile strength in the range of 600-1000 MPa, the effect of welding speed on hardening characteristics was investigated. In the weld of TRIP steels and DP steels, the maximum hardness was shown in the fusion zone and the HAZ near the bond line, and the hardness was decreased from the HAZ to the base metal. Only in the PH600 steel, the maximum hardness was shown in the fusion zone and the hardness was decreased from bond line to the base metal. The maximum hardness value was not changed due to the variation of the welding speed within a given range of the welding speed. When the correlation with maximum hardness value using 6 known carbon equivalents was examined, those of CEL (=C+Si/50+Mn/25+P/2+Cr/25) and PL (=C+Mn/22+14B) were 0.96 and 0.95 respectively, and CEL was better because it could reflect the contribution of Si and Cr added to AHSS. The maximum hardness value could be calculated by the equation "Hmax=701CEL+281". The phase transformation analysis indicated that only martensitic transformation was expected in the given range of the welding conditions. Therefore, the maximum hardness of the weld was the same as that of water cooled steel and not changed with the variation of the welding speed

  3. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-11-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  4. Numerical and experimental evaluation of the impact performance of advanced high-strength steel sheets based on a damage model

    NASA Astrophysics Data System (ADS)

    Ma, Ning; Park, Taejoon; Kim, Dongun; Kim, Chongmin; Chung, Kwansoo

    2010-06-01

    The impact performance in a Charpy impact test was experimentally and numerically studied for the advanced high-strength steel sheets (AHSS) TWIP940 and TRIP590 as well as the high-strength grade known as 340R. To characterize the mechanical properties, uni-axial simple tension tests were conducted to determine the anisotropic properties and strain rate sensitivities of these materials. In particular, the high-speed strain-rate sensitivity of TRIP590 and 340R (rate sensitive) was also characterized to account for the high strain rates involved in the Charpy impact test. To evaluate fracture behavior in the Charpy impact test, a new damage model including a triaxiality-dependent fracture criterion and hardening behavior with stiffness deterioration was introduced. The model was calibrated via numerical simulations and experiments involving simple tension and V-notch tests. The new damage model along with the anisotropic yield function Hill 1948 was incorporated into the ABAQUS/Explicit FEM code, which performed reasonably well to predict the impact energy absorbed during the Charpy impact test.

  5. Effect of microstructure on the fracture response of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Taylor, Mark David

    The effect of constituent hardness on formability performance for higher-strength dual phase (DP) steels was evaluated. A commercially-produced DP steel with 1080 MPa ultimate tensile strength (UTS) was processed to create eight additional constituent hardness conditions by tempering and cold-rolling, processes that primarily affected constituent hardness properties. Using nanoindentation, ferrite and martensite hardness values for the nine conditions of the DP steel (as-received, four as-tempered, four temper cold-rolled) provided a range of hardness values to evaluate formability performance. Formability performance for the nine steel conditions was evaluated using tensile and hole expansion testing. A decrease in martensite/ferrite hardness ratio corresponded to an increase in hole expansion ratio (HER), and an increase in yield strength (YS). A lower hardness ratio (increased similarity of ferrite and martensite hardness) was interpreted to increase strain-sharing between ferrite and martensite, which suppressed plastic strain localization to higher stresses for the case of YS, and to higher formability limits for the case of HER. A lower hardness ratio corresponded to a decrease in work-hardening, and was interpreted to be caused by the suppression of strain localization in ferrite. Multiple studies from literature correlated HER to tensile properties, and the nine steel conditions produced consistent trends with the data reported in each study, confirming the experimental HER and tensile properties obtained in the current study are consistent with literature. The microstructural response to plastic deformation was evaluated using two DP steels with equivalent UTS and different hardness ratios. Nanoindentation analyses on tensile specimens deformed to the UTS revealed a greater increase in ferrite hardness for the higher hardness ratio steel, interpreted to be caused by the greater amount of work hardening. EBSD crystallographic orientation maps for the two DP

  6. Analysis of particle size and interface effects on the strength and ductility of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Ettehad, Mahmood

    This thesis is devoted to the numerical investigation of mechanical behavior of Dual phase (DP) steels. Such grade of advanced high strength steels (AHSS) is favorable to the automotive industry due the unique properties such as high strength and ductility with low finished cost. Many experimental and numerical studies have been done to achieve the optimized behavior of DP steels by controlling their microstructure. Experiments are costly and time consuming so in recent years numerical tools are utilized to help the metallurgist before doing experiments. Most of the numerical studies are based on classical (local) constitutive models where no material length scale parameters are incorporated in the model. Although these models are proved to be very effective in modeling the material behavior in the large scales but they fail to address some critical phenomena which are important for our goals. First, they fail to address the size effect phenomena which materials show at microstructural scale. This means that materials show stronger behavior at small scales compared to large scales. Another issue with classical models is the mesh size dependency in modeling the softening behavior of materials. This means that in the finite element context (FEM) the results will be mesh size dependent and no converged solution exist upon mesh refinement. Thereby by applying the classical (local) models one my loose the accuracy on measuring the strength and ductility of DP steels. Among the non-classical (nonlocal) models, gradient-enhanced plasticity models which consider the effect of neighboring point on the behavior of one specific point are proved to be numerically effective and versatile tools to accomplish the two concerns mentioned above. So in this thesis a gradient-enhanced plasticity model which incorporates both the energetic and dissipative material length scales is derived based on the laws of thermodynamics. This model also has a consistent yield-like function for the

  7. Electro-hydraulic forming of advanced high-strength steels: Deformation and microstructural characterization

    SciTech Connect

    Rohatgi, Aashish; Stephens, Elizabeth V.; Edwards, Danny J.; Smith, Mark T.; Davies, Richard W.

    2012-06-08

    This conference manuscript describes mechanical and microstructural characterization of steel sheets that were deformed via the electro-hydraulic forming technique. The manuscripts shows the importance of the experimental technique developed at PNNL in the sense that the deformation history information enabled by this technique is not obtainable through existing conventional approaches. Additionally, strain-rate effects on texture development during sheet-forming at high-rates are described. Thus, we have demonstrated that it is now possible to correlate deformation history with microstructural development during high-rate forming, a capability that is unique to PNNL.

  8. Ductility of Advanced High-Strength Steel in the Presence of a Sheared Edge

    NASA Astrophysics Data System (ADS)

    Ruggles, Tim; Cluff, Stephen; Miles, Michael; Fullwood, David; Daniels, Craig; Avila, Alex; Chen, Ming

    2016-07-01

    The ductility of dual-phase (DP) 980 and transformation-induced plasticity (TRIP) assisted bainitic ferritic (TBF) 980 steels was studied in the presence of a sheared edge. Specimens were tested in uniaxial tension in a standard test frame as well as in situ in the scanning electron microscope (SEM). Incremental tensile straining was done in the SEM with images taken at each strain increment. Then digital image correlation (DIC) was used to compute the effective strain at the level of the individual phases in the microstructure. Shear banding across multiple phases was seen in strained TBF specimens, while the DP specimens exhibited more of a patchwork strain pattern, with high strains concentrated in ferrite and low strains observed in the martensite. Two-point statistics were applied to the strain data from the DIC work and the corresponding microstructure images to evaluate the effect of phase hardness on localization and fracture. It was observed that the DP 980 material had a greater tendency for localization around hard phases compared to the TBF 980. This at least partially explains the greater ductility of the TBF material, especially in specimens where a sheared edge was present.

  9. Effect of microstructure on the fracture response of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Taylor, Mark D.

    2013-01-01

    coalescence) is a rapid event that occurs at failure displacements greater than 95%. Hardness values obtained from nanoindentation were determined to accurately incorporate all strengthening effects present in the constituents. Due to the presence of 5% austenite, TRIP780 and DP980H exhibited different yielding behavior, different tensile stress-strain behavior than the other six DP steels, and had the highest total elongation in their respective strength groups. Austenite appeared to offer increased ductility without sacrificing any other material properties of interest.

  10. Issues associated with the use of Yoshida nonlinear isotropic/kinematic hardening material model in Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Shi, Ming F.; Zhang, Li; Zhu, Xinhai

    2016-08-01

    The Yoshida nonlinear isotropic/kinematic hardening material model is often selected in forming simulations where an accurate springback prediction is required. Many successful application cases in the industrial scale automotive components using advanced high strength steels (AHSS) have been reported to give better springback predictions. Several issues have been raised recently in the use of the model for higher strength AHSS including the use of two C vs. one C material parameters in the Armstrong and Frederick model (AF model), the original Yoshida model vs. Original Yoshida model with modified hardening law, and constant Young's Modulus vs. decayed Young's Modulus as a function of plastic strain. In this paper, an industrial scale automotive component using 980 MPa strength materials is selected to study the effect of two C and one C material parameters in the AF model on both forming and springback prediction using the Yoshida model with and without the modified hardening law. The effect of decayed Young's Modulus on the springback prediction for AHSS is also evaluated. In addition, the limitations of the material parameters determined from tension and compression tests without multiple cycle tests are also discussed for components undergoing several bending and unbending deformations.

  11. Effects of Fusion Zone Size on Failure Modes and Performance of Advanced High Strength Steel Spot Welds

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2006-04-28

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS). DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. The critical fusion zone sizes to ensure nugget pull-out failure mode are developed for both DP800 and TRIP800 using the limit load based analytical model and the micro-hardness measurements of the weld cross sections. Static weld strength tests using cross tension samples were performed on the joint populations with controlled fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied using statistical data analysis tools. The results in this study show that the conventional weld size of 4 t can not produce nugget pullout mode for both the DP800 and TRIP800 materials. The results also suggest that performance based spot weld acceptance criteria should be developed for different AHSS spot welds.

  12. Stamping failure analysis of advanced high strength steel sheet based on non-uniform local deformation through thickness

    NASA Astrophysics Data System (ADS)

    Huang, Sheng; Zhao, Yixi; He, Chunfeng

    2013-12-01

    The phenomenon "Shear fracture" is often observed in the stretch-bending process of stamping over small radius with advanced high strength steels (AHSS). It occurs parallel to and near the die radius in the stretch-bending test. Since traditional Forming Limit Diagram (FLD) is unable to describe this type of failure, experimental and simulation works were constructed in this paper to investigate and predict the shear fracture. Fracture experiments were carried out through a stretch-bending test system, and failure mode was observed. There is no obviously thinning at the shear fracture surface. Further research shows that the initial crack of shear fracture occurs at the outer layer of specimen at die radius position. Finite element (FE) models were built for stretch-bending test with 3D element. The non-uniform local deformation through thickness corresponding to bending position was obtained and analyzed. Cockcroft & Latham fracture criterion is used. The outer layer of specimen at bending position reaches the critical fracture state firstly, which agrees well with experiments. Different fracture criteria are also compared and selected to determine this fracture. Results show that based on the non-uniform local deformation, the initial crack location of shear fracture at small radius can be effectively predicted by fracture criteria related to the maximum principle stress.

  13. Multiscale Modeling of Inclusions and Precipitation Hardening in Metal Matrix Composites: Application to Advanced High-Strength Steels

    SciTech Connect

    Askari, Hesam; Zbib, Hussein M.; Sun, Xin

    2013-06-01

    In this study, the strengthening effect of inclusions and precipitates in metals is investigated within a multiscale approach that utilizes models at various length scales, namely, Molecular Mechanics (MM), discrete Dislocation Dynamics (DD), and an Eigenstrain Inclusion Method (EIM). Particularly, precipitates are modeled as hardsoft particles whose stress fields interact with dislocations. The stress field resulting from the elastic mismatch between the particles and the matrix is accounted for through the EIM. While the MM method is employed for the purpose of developing rules for DD for short range interaction between a single dislocation and an inclusion, the DD method is used to predict the strength of the composite resulting from the interaction between ensembles of dislocations and particles. As an application to this method, the mechanical behavior of Advanced High Strength Steel (AHSS) is investigated and the results are then compared to the experimental data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery, as well as annihilation of dislocations. The DD results show that strengthening due to nano sized particles is a function of the density and size of the precipitates. This size effect is then explained using a mechanistic model developed based on dislocation-particle interaction.

  14. Investigation of the Hot-Stamping Process for Advanced High-Strength Steel Sheet by Numerical Simulation

    NASA Astrophysics Data System (ADS)

    Liu, H. S.; Xing, Z. W.; Bao, J.; Song, B. Y.

    2010-04-01

    Hot forming is a new way to manufacture complex-shaped components of advanced high-strength steel (AHSS) sheet with a minimum of spring-back. Numerical simulation is an effective way to examine the hot-forming process, particularly to determine thermal and thermo-mechanical characteristics and their dependencies on temperature, strain and strain rate. The flow behavior of the 22MnB5 AHSS is investigated through hot tensile tests. A 3D finite element (FE) model of hot-stamping process for the [InlineMediaObject not available: see fulltext.] shaped part is built under the ABAQUS/Explicit environment based on the solutions of several key problems, such as treatment of contact between blank and tools, determination of material characteristics and meshing, etc. Numerical simulation is carried out to investigate the influence of blank holder force (BHF) and die gap on the hot-forming process for the [InlineMediaObject not available: see fulltext.] shaped part. Numerical results show the FE model is effective in simulation of hot-forming process. Large BHF reduces the amount of spring-back and improves the contact of flange with tools while avoiding cracking of stamped part. Die gap has a considerable influence on the distribution of temperature on side walls; the larger the die gap, higher is the temperature on the sidewall of [InlineMediaObject not available: see fulltext.] shaped part.

  15. Temperature and Material Flow Prediction in Friction-Stir Spot Welding of Advanced High-Strength Steel

    SciTech Connect

    Miles, Michael; Karki, U.; Hovanski, Yuri

    2014-10-01

    Friction-stir spot welding (FSSW) has been shown to be capable of joining advanced high-strength steel, with its flexibility in controlling the heat of welding and the resulting microstructure of the joint. This makes FSSW a potential alternative to resistance spot welding if tool life is sufficiently high, and if machine spindle loads are sufficiently low that the process can be implemented on an industrial robot. Robots for spot welding can typically sustain vertical loads of about 8 kN, but FSSW at tool speeds of less than 3000 rpm cause loads that are too high, in the range of 11–14 kN. Therefore, in the current work, tool speeds of 5000 rpm were employed to generate heat more quickly and to reduce welding loads to acceptable levels. Si3N4 tools were used for the welding experiments on 1.2-mm DP 980 steel. The FSSW process was modeled with a finite element approach using the Forge* software. An updated Lagrangian scheme with explicit time integration was employed to predict the flow of the sheet material, subjected to boundary conditions of a rotating tool and a fixed backing plate. Material flow was calculated from a velocity field that is two-dimensional, but heat generated by friction was computed by a novel approach, where the rotational velocity component imparted to the sheet by the tool surface was included in the thermal boundary conditions. An isotropic, viscoplastic Norton-Hoff law was used to compute the material flow stress as a function of strain, strain rate, and temperature. The model predicted welding temperatures to within percent, and the position of the joint interface to within 10 percent, of the experimental results.

  16. Temperature and Material Flow Prediction in Friction-Stir Spot Welding of Advanced High-Strength Steel

    NASA Astrophysics Data System (ADS)

    Miles, M.; Karki, U.; Hovanski, Y.

    2014-10-01

    Friction-stir spot welding (FSSW) has been shown to be capable of joining advanced high-strength steel, with its flexibility in controlling the heat of welding and the resulting microstructure of the joint. This makes FSSW a potential alternative to resistance spot welding if tool life is sufficiently high, and if machine spindle loads are sufficiently low that the process can be implemented on an industrial robot. Robots for spot welding can typically sustain vertical loads of about 8 kN, but FSSW at tool speeds of less than 3000 rpm cause loads that are too high, in the range of 11-14 kN. Therefore, in the current work, tool speeds of 5000 rpm were employed to generate heat more quickly and to reduce welding loads to acceptable levels. Si3N4 tools were used for the welding experiments on 1.2-mm DP 980 steel. The FSSW process was modeled with a finite element approach using the Forge® software. An updated Lagrangian scheme with explicit time integration was employed to predict the flow of the sheet material, subjected to boundary conditions of a rotating tool and a fixed backing plate. Material flow was calculated from a velocity field that is two-dimensional, but heat generated by friction was computed by a novel approach, where the rotational velocity component imparted to the sheet by the tool surface was included in the thermal boundary conditions. An isotropic, viscoplastic Norton-Hoff law was used to compute the material flow stress as a function of strain, strain rate, and temperature. The model predicted welding temperatures to within 4%, and the position of the joint interface to within 10%, of the experimental results.

  17. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  18. High strength and high toughness steel

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  19. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  20. Hydrogen trapping in high-strength steels

    SciTech Connect

    Pound, B.G.

    1998-10-09

    Hydrogen trapping in three high-strength steels -- AerMet 100 and AISI 4340 and H11 -- was studied using a potentiostatic pulse technique. Irreversible trapping constants (k) and hydrogen entry fluxes were determined for these alloys in 1 mol/1 acetic acid/1 mol/1 sodium acetate. The order of the k values for the three steels and two 18Ni maraging steels previously studies inversely parallels their threshold stress intensities for stress corrosion cracking (K{sub 1SCC}). Irreversible trapping in AerMet 100 varies with aging temperature and appears to depend on the type of carbide (Fe{sub 3}C or M{sub 2}C) present. For 4340 steel, k can be correlated with K{sub 1SCC} over a range of yield strengths. The change in k is consistent with a change in the principal type of irreversible trap from matrix boundaries to incoherent Fe{sub 3}C. The principal irreversible traps in H11 at high yield strengths are thought to be similar to those in 4340 steel.

  1. High Strength, Weldable Precipitation Aged Steels

    NASA Astrophysics Data System (ADS)

    Wilson, Alexander D.

    1987-03-01

    The family of plate steels represented by ASTM Specification A7101 is finding increasing applications. These low carbon, Cu-Ni-Cr-Mo-Cb, copper precipitation hardened steels have been identified by a number of designations over the years. During early development in the late 1960's and first commercial production in 1970, the steels were known as IN-787 (trademark of International Nickel Company).2 ASTM specifications were subsequently developed for structural (A710) and pressure vessel (A736) applications over ten years ago. More recent interest and application of this family of steels by the U.S. Navy has lead to development of a military specification MIL-S-24645 (SH),3 also initially known as "HSLA-80." Significant tonnage is being produced for the U.S. Navy as a replacement for HY80 (MIL-S-16216) in cruiser deck, bulkhead and hull applications.4 In these applications, the enhanced weldability and requirement of no preheat at this high strength and toughness level has been the main motivation for its use. Over the past 15 years, A710 type steels have also been used in a variety of applications, including off-shore platforms, pressure vessels, arctic linepipe valves and off-highway mining truck frames.

  2. The Bendability of Ultra High strength Steels

    NASA Astrophysics Data System (ADS)

    Hazra, S. K.; Efthymiadis, P.; Alamoudi, A.; Kumar, R. L. V.; Shollock, B.; Dashwood, R.

    2016-08-01

    Automotive manufacturers have been reducing the weight of their vehicles to meet increasingly stringent environmental legislation that reflects public demand. A strategy is to use higher strength materials for parts with reduced cross-sections. However, such materials are less formable than traditional grades. The frequent result is increased processing and piece costs. 3D roll forming is a novel and flexible process: it is estimated that a quarter of the structure of a vehicle can be made with a single set of tooling. Unlike stamping, this process requires material with low work hardening rates. In this paper, we present results of ultra high strength steels that have low elongation in a tension but display high formability in bending through the suppression of the necking response.

  3. High Strength Steel Weldment Reliability: Weld Metal Hydrogen Trapping.

    DTIC Science & Technology

    1998-02-01

    additions to welding consumables to control weld metal hydrogen and thus reduce susceptibility to cold cracking in high strength steel weldments. 14...applying weld metal hydrogen trapping to improve the resistance to hydrogen cracking in welding of high strength steels . Hydrogen cracking in high...requirements which are necessary to prevent hydrogen cracking in high strength steel welding. Common practices to prevent hydrogen cracking in steel

  4. Micromechanics of plastic deformation and phase transformation in a three-phase TRIP-assisted advanced high strength steel: Experiments and modeling

    NASA Astrophysics Data System (ADS)

    Srivastava, Ankit; Ghassemi-Armaki, Hassan; Sung, Hyokyung; Chen, Peng; Kumar, Sharvan; Bower, Allan F.

    2015-05-01

    The micromechanics of plastic deformation and phase transformation in a three-phase advanced high strength steel are analyzed both experimentally and by microstructure-based simulations. The steel examined is a three-phase (ferrite, martensite and retained austenite) quenched and partitioned sheet steel with a tensile strength of ~980 MPa. The macroscopic flow behavior and the volume fraction of martensite resulting from the austenite-martensite transformation during deformation were measured. In addition, micropillar compression specimens were extracted from the individual ferrite grains and the martensite particles, and using a flat-punch nanoindenter, stress-strain curves were obtained. Finite element simulations idealize the microstructure as a composite that contains ferrite, martensite and retained austenite. All three phases are discretely modeled using appropriate crystal plasticity based constitutive relations. Material parameters for ferrite and martensite are determined by fitting numerical predictions to the micropillar data. The constitutive relation for retained austenite takes into account contributions to the strain rate from the austenite-martensite transformation, as well as slip in both the untransformed austenite and product martensite. Parameters for the retained austenite are then determined by fitting the predicted flow stress and transformed austenite volume fraction in a 3D microstructure to experimental measurements. Simulations are used to probe the role of the retained austenite in controlling the strain hardening behavior as well as internal stress and strain distributions in the microstructure.

  5. Investigations Into the Influence of Weld Zone on Formability of Fiber Laser-Welded Advanced High Strength Steel

    NASA Astrophysics Data System (ADS)

    Bandyopadhyay, K.; Panda, S. K.; Saha, P.

    2014-04-01

    In this study, two different dual phase steel grades DP980 and DP600, and IFHS steel sheets were laser welded by a 2-kW fiber laser. The weld quality of these three different LWBs was assessed with the help of microstructure, micro-hardness and transverse tensile tests. Tensile testing of longitudinal and miniature samples was performed to evaluate the mechanical properties of the weld zone. Formability of parent materials and LWBs were assessed in bi-axial stretch forming condition by Erichsen cupping test. To validate the weld zone properties, 3-D finite element models of Erichsen cupping test of LWBs was developed, and the failures in the deformed cups were predicted using two theoretical forming limit diagrams. It was observed that hardness of the fusion zone and HAZ in laser welded DP600 and IFHS steels was more compared to the respective parent metal. However, 29% reduction in hardness was observed at the outer HAZ of DP980 steel weldments due to tempering of martensite. Reduction of formability was observed for all the LWBs with two distinct failure patterns, and the maximum reduction in formability was observed in the case of DP980 LWBs. The presence of the soft zone is detrimental in forming of welded DP steels.

  6. Mechanical Properties of Heat Affected Zone of High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  7. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  8. Numerical Modeling for Springback Predictions by Considering the Variations of Elastic Modulus in Stamping Advanced High-Strength Steels (AHSS)

    NASA Astrophysics Data System (ADS)

    Kim, Hyunok; Kimchi, Menachem

    2011-08-01

    This paper presents a numerical modeling approach for predicting springback by considering the variations of elastic modulus on springback in stamping AHSS. Various stamping tests and finite-element method (FEM) simulation codes were used in this study. The cyclic loading-unloading tensile tests were conducted to determine the variations of elastic modulus for dual-phase (DP) 780 sheet steel. The biaxial bulge test was used to obtain plastic flow stress data. The non-linear reduction of elastic modulus for increasing the plastic strain was formulated by using the Yoshida model that was implemented in FEM simulations for springback. To understand the effects of material properties on springback, experiments were conducted with a simple geometry such as U-shape bending and the more complex geometry such as the curved flanging and S-rail stamping. Different measurement methods were used to confirm the final part geometry. Two different commercial FEM codes, LS-DYNA and DEFORM, were used to compare the experiments. The variable elastic modulus improved springback predictions in U-shape bending and curved flanging tests compared to FEM with the constant elastic modulus. However, in S-rail stamping tests, both FEM models with the isotropic hardening model showed limitations in predicting the sidewall curl of the S-rail part after springback. To consider the kinematic hardening and Bauschinger effects that result from material bending-unbending in S-rail stamping, the Yoshida model was used for FEM simulation of S-rail stamping and springback. The FEM predictions showed good improvement in correlating with experiments.

  9. Effects of Fusion Zone Size on Failure Modes and Performance of Advanced High Strength Steel Spot Welds (2006-01-0531)

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2007-03-01

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS). DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. The critical fusion zone sizes to ensure nugget pull-out failure mode are developed for both DP800 and TRIP800 using the limit load based analytical model and the micro-hardness measurements of the weld cross sections. Static weld strength tests using cross tension samples were performed on the joint populations with controlled fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied using statistical data analysis tools. The results in this study show that the conventional weld size of 4 t1/2 can not produce nugget pullout mode for both the DP800 and TRIP800 materials. The results also suggest that performance based spot weld acceptance criteria should be developed for different AHSS spot welds.

  10. Effects of Fusion Zone Size and Failure Mode on Peak Load and Energy Absorption of Advanced High Strength Steel Spot Welds

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2007-01-01

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS). DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. The critical fusion zone sizes to ensure nugget pull-out failure mode are developed for both DP800 and TRIP800 using limit load based analytical model and micro-hardness measurements of the weld cross sections. Static weld strength tests using cross tension samples were performed on the joint populations with controlled fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied for all the weld populations using statistical data analysis tools. The results in this study show that AHSS spot welds with fusion zone size of can not produce nugget pullout mode for both the DP800 and TRIP800 materials examined. The critical fusion zone size for nugget pullout shall be derived for individual materials based on different base metal properties as well as different heat affected zone (HAZ) and weld properties resulted from different welding parameters.

  11. Weldability of Advanced High Strength Steels using Ytterbium:Yttrium Aluminium Garnet high power laser for Tailor-Welded Blank applications

    NASA Astrophysics Data System (ADS)

    Sharma, Rajashekhar Shivaram

    Use of a high power Yb:YAG laser is investigated for joining advanced high strength steel materials for use in tailor-welded blank (TWB) applications. TWB's are materials of different chemistry, coating or thicknesses that are joined before metal forming and other operations such as trimming, assembly and painting are carried out. TWB is becoming an important design tool in the automotive industry for reducing weight, improving fuel economy and passenger safety, while reducing the overall costs for the customer. Three advanced high strength steels, TRIP780, DP980 and USIBOR, which have many unique properties that are conducive to achieving these objectives, along with mild steel, are used in this work. The objective of this work is to ensure that high quality welds can be obtained using Yb:YAG lasers which are also becoming popular for metal joining operations, since they produce high quality laser beams that suffer minimal distortion when transported via fiber optic cables. Various power levels and speeds for the laser beam were used during the investigation. Argon gas was consistently used for shielding purposes during the welding process. After the samples were welded, metallographic examination of the fusion and heat-affected zones using optical and scanning electron microscopes were carried out to determine the microstructures as well as weld defects. Optical and scanning electron microscopes were also used to examine the top of welds as well as fracture surfaces. Additionally, cross-weld microhardness evaluations, tensile tests using Instron tester, limited fatigue tests as well as formability evaluations using OSU plane strain evaluation were carried out. The examinations included a 2-factor full factorial design of experiments to determine the impact of coatings on the surface roughness on the top of the welds. Tensile strengths of DP980, TRIP780 and mild steel materials as well as DP980 welded to TRIP780 and mild steel in the rolling direction as well as

  12. Retention of ductility in high-strength steels

    NASA Technical Reports Server (NTRS)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  13. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  14. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  15. Improved High Strength Armor Steel through Texturing

    DTIC Science & Technology

    1979-09-01

    80 I 14 02w INTRODUCTION During metal manufacturing processing, such as rolling of sheet and plate, the polycrystalline aggregate of the material...of the quenched martensite has been documented by previous investigators including Kula and Dhosi who ob- served that thermomechanical processing can...textured armor steel exhibits improved ballistic resistance to conventionally uncontrolled rolled steels of equal hardness at normal obliquity. This

  16. Effects of Fusion Zone Size and Failure Mode on Peak Load and Energy Absorption of Advanced High Strength Steel Spot Welds under Lap Shear Loading Conditions

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2008-06-01

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS) under lap shear loading condition. DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. Static weld strength tests using lap shear samples were performed on the joint populations with various fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied for all the weld populations using statistical data analysis tools. The results in this study show that AHSS spot welds with conventionally required fusion zone size of can not produce nugget pullout mode for both the DP800 and TRIP800 welds under lap shear loading. Moreover, failure mode has strong influence on weld peak load and energy absorption for all the DP800 welds and the TRIP800 small welds: welds failed in pullout mode have statistically higher strength and energy absorption than those failed in interfacial fracture mode. For TRIP800 welds above the critical fusion zone level, the influence of weld failure modes on peak load and energy absorption diminishes. Scatter plots of peak load and energy absorption versus weld fusion zone size were then constructed, and the results indicate that fusion zone size is the most critical factor in weld quality in terms of peak load and energy absorption for both DP800 and TRIP800 spot welds.

  17. Gaseous hydrogen embrittlement of high strength steels

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Wei, R. P.

    1977-01-01

    The effects of temperature, hydrogen pressure, stress intensity, and yield strength on the kinetics of gaseous hydrogen assisted crack propagation in 18Ni maraging steels were investigated experimentally. It was found that crack growth rate as a function of stress intensity was characterized by an apparent threshold for crack growth, a stage where the growth rate increased sharply, and a stage where the growth rate was unchanged over a significant range of stress intensity. Cracking proceeded on load application with little or no detectable incubation period. Gaseous hydrogen embrittlement susceptibility increased with increasing yield strength.

  18. Press hardening of alternative high strength aluminium and ultra-high strength steels

    NASA Astrophysics Data System (ADS)

    Mendiguren, Joseba; Ortubay, Rafael; Agirretxe, Xabier; Galdos, Lander; de Argandoña, Eneko Sáenz

    2016-10-01

    The boron steel press hardening process takes more and more importance on the body in white structure in the last decade. In this work, the advantages of using alternative alloys on the press hardening process is analysed. In particular, the press hardening of AA7075 high strength aluminium and CP800 complex phase ultra-high strength steel is analysed. The objective is to analyse the potential decrease on springback while taking into account the strength change associated with the microstructural modification carried out during the press hardening process. The results show a clear improvement of the final springback in both cases. Regarding the final mechanical properties, an important decrease has been measured in the AA7075 due to the process while an important increase has been found in the CP800 material.

  19. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    An investigation of the plastic fracture process to improve tensile strength in high strength steels is presented. Two generic types of steels are considered: a quenched and tempered grade and a maraging grade, in order to compare two different matrix microstructures. Each type of steel was studied in commercial grade purity and in special melted high purity form, low in residual and impurity elements. The specific alloys dealt with include AISI 4340 and 18 Ni, 200 grade maraging steel, both heat treated to the same yield strength level of approximately 200 ksi.

  20. Properties of formable high strength sheet steels for automotive use

    SciTech Connect

    Satoh, S.; Kato, T.; Nishida, M.; Obara, T.; Shinozaki, M.; Tosaka, A.

    1983-11-01

    Metallurgical factors affecting the press formability of the newly developed high strength sheet steels have been discussed. Dual phase steels, CHLY (cold-rolled sheet steel) and HTP-D (as-hotrolled sheet steel), produced by control of cooling conditions after intercritical annealing or hot-rolling exhibit very low yield to tensile strength ratio and high n-value. Rephosphorized extralow carbon steel, CHRX, produced by continuous annealing with rapid cooling is characterized by its extremely high r-value and low yield strength. CHLY, HTP-D and CHRX have large bake hardenability. Precipitation hardened steel, HTP-F (hot-rolled sheel steel), produced by adjusting carbon equivalent and sulfur content is suitable for manufacturing wheel rims owing to its good formability after flash butt welding.

  1. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  2. Thermophysical property measurements on low alloy high strength carbon steels

    SciTech Connect

    Li, M.; Brooks, J.A.; Atteridge, D.G.; Porter, W.D.

    1997-06-15

    The alloys of interest in this study were AISI Type 4230 and Type 4320 low alloy high strength carbon steels. They are heat-treatable steels and are usually used in the quenched and tempered condition. The Type 4130 has about 0.3% (wt.)C, 0.95%Cr, and 0.2% Mo. The Type 4320 has about 0.2%C, 1.7%Ni, 0.7%Cr, and 0.3% Mo. They are among the most popular alloy steels because of their excellent combination of mechanical properties and are used in both cast and wrought forms for many applications requiring high strength and toughness. However, during the casting operation, carbon segregation to the part surface forms a high carbon content surface layer in the part, which will induce surface cracking in the subsequent quenching process. And, during the welding operation, the critical cooling rate in the heat-affected zone (HAZ) will determine if the weldment is crack-free or not. Thus, the numerical effort to study the thermal history, microstructure evolution and residual stress development during welding and casting is critical to the application of these steels. This modeling effect requires the accurate knowledge of thermophysical properties, such as thermal expansion, solidus and liquidus temperatures, specific heat capacity, and heat of fusion. Unfortunately, these thermophysical properties are unavailable for temperatures over 1,000 C (1,2), thus the need for this study.

  3. Reduced hydrogen embrittlement susceptibility in platinum implanted high strength steel

    NASA Astrophysics Data System (ADS)

    Cowie, J. G.; Lowder, L. J.; Culbertson, R. J.; Kosik, W. E.; Brown, R.

    1991-07-01

    High strength steels suffer from a high susceptibility to hydrogen embrittlement in a corrosive atmosphere, a factor which limits their usefulness. A good catalyst, such as platinum, present on the surface of the steel may lead to a low value of hydrogen overvoltage, thereby reducing the accumulation and subsequent diffusion of atomic hydrogen into the metal. In the present study, platinum was implanted into high strength electroslag remelted (ESR) 4340 steel specimens to a dose of 10 16 atoms/cm 2. Both Pt-implanted and unimplanted specimens were rate charged with hydrogen. The relative concentration of diffusible hydrogen was determined using an electrochemical measurement device known as a Barnacle Electrode. The specimens implanted with platinum exhibited less diffusible hydrogen than the unimplanted steel. Slow strain rate notched-tensile tests, in an aqueous solution of 3.5 wt.% NaCI, were performed in order to evaluate the effect of hydrogen on strength and ductility. The Pt-implanted specimens were able to sustain significantly higher loads before fracture than their unimplanted counterparts. Scanning electron microscopy (SEM) verified the presence of brittle cracking typical of hydrogen embrittlement type failures. Degradation of mechanical properties due to hydrogen embrittlement was thus significantly reduced. This suggested that both the electrochemical and catalytic properties of the Pt-implanted surface were responsible for the improvement in properties.

  4. Damage characterization of high-strength multiphase steels

    NASA Astrophysics Data System (ADS)

    Heibel, S.; Nester, W.; Clausmeyer, T.; Tekkaya, A. E.

    2016-11-01

    High-strength steels show an entirely different material behavior than conventional deep-drawing steels. This fact is caused among others by the multiphase nature of their structure. The Forming Limit Diagram as the classic failure criterion in forming simulation is only partially suitable for this class of steels. An improvement of the failure prediction can be obtained by using damage mechanics. Therefore, an exact knowledge of the material-specific damage is essential for the application of various damage models. In this paper the results of microstructure analysis of a dual-phase steel and a complex-phase steel with a tensile strength of 1000 MPa are shown comparatively at various stress conditions. The objective is to characterize the basic damage mechanisms and based on this to assess the crack sensitivity of both steels. First a structural analysis with regard to non-metallic inclusions, the microstructural morphology, phase identification and the difference in microhardness between the structural phases is carried out. Subsequently, the development of the microstructure at different stress states between uniaxial and biaxial tension is examined. The damage behavior is characterized and quantified by the increase in void density, void size and the quantity of voids. The dominant damage mechanism of the dual-phase steel is the void initiation at phase boundaries, within harder structural phases and at inclusions. In contrast the complex-phase steel shows a significant growth of a smaller amount of voids which initiate only at inclusions. To quantify the damage tolerance and the susceptibility of cracking the criterion of the fracture forming limit line (FFL) is used. The respective statements are supported by results of investigations regarding the edge-crack sensitivity.

  5. Thermal Desorption Analysis of Hydrogen in High Strength Martensitic Steels

    NASA Astrophysics Data System (ADS)

    Enomoto, M.; Hirakami, D.; Tarui, T.

    2012-02-01

    Thermal desorption analyses (TDA) were conducted in high strength martensitic steels containing carbon from 0.33 to 1.0 mass pct, which were charged with hydrogen at 1223 K (950 °C) under hydrogen of one atmospheric pressure and quenched to room temperature. In 0.33C steel, which had the highest M s temperature, only one desorption peak was observed around 373 K (100 °C), whereas two peaks, one at a similar temperature and the other around and above 573 K (300 °C), were observed in the other steels, the height of the second peak increasing with carbon content. In 0.82C steel, both peaks disappeared during exposure at room temperature in 1 week, whereas the peak heights decreased gradually over 2 weeks in specimens electrolytically charged with hydrogen and aged for varying times at room temperature. From computer simulation, by means of the McNabb-Foster theory coupled with theories of carbon segregation, these peaks are likely to be due to trapping of hydrogen in the strain fields and cores of dislocations, and presumably to a lesser extent in prior austenite grain boundaries. The results also indicate that carbon atoms prevent and even expel hydrogen from trapping sites during quenching and aging in these steels.

  6. Dynamic ductile tearing in high strength pipeline steels

    SciTech Connect

    Rivalin, F.; Iung, T.; Di Fant, M.; Pineau, A.

    1996-12-31

    The study of rapid ductile crack propagation and crack arrest is a central point if one wants to reach a higher safety level in pipelines. Correlations between Charpy tests and full scale burst tests proved to be unsuccessful in predicting pipe burst for recent high strength steels. This paper presents an experiment which allows to test large SENT specimens under dynamic loading, and to characterize steel resistance against rapid ductile crack propagation by a classical energetic parameter, called the crack propagation energy, R, proposed by Turner. The R parameter proved to be characteristic of the rapid crack propagation in the material, for a given specimen and loading configuration. Failure of the specimen under dynamic conditions occurs by shearing fracture which is the same as in a full scale burst test. An example is given for an X65 ferritic-pearlitic steel loaded under static and dynamic conditions. A fracture mode transition is shown following the loading rate. From a metallurgical point of view, shearing fracture occurs by nucleation, growth and coalescence of voids, as for classical ductile fracture.

  7. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    NASA Technical Reports Server (NTRS)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  8. Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel (Briefing Charts)

    DTIC Science & Technology

    2014-11-19

    Chrome-Free Paint Primer for Zn/Ni Plated High- Strength Steel 11-19-14 Presentation at ASETSDefense 2014 George Zafiris Team: Mark Jaworowski, Mike...AND SUBTITLE Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6...by ANSI Std Z39-18 Background High-Strength Steel (Substrate) LHE Cd layer Cr(VI) Primer CCC High-Strength Steel (Substrate) LHE Zn/Ni layer

  9. Fracture analysis of a high-strength concrete and a high-strength steel-fiber-reinforced concrete

    NASA Astrophysics Data System (ADS)

    Ferreira, L. E. T.

    2007-09-01

    This paper addresses the use of R-curves to study the fracture behavior of high-strength concrete and steel-fiber-reinforced concrete subjected to crack ing in a three-point bending configuration. The R-curves are modeled through an effective approach based on the equations of linear-elastic fracture mechanics (LEFM), which relates the applied load to the fundamental displacements of notched-through beams loaded monotonically. It is initially shown that, for quasi-brittle materials, the R-curves responses can be evaluated in a quasi-analytical way, using the load-crack mouth opening, the load-load line displacement, or exclusively the displacement responses obtained experimentally. Afterward, the methodology is used to obtain the fracture responses of high-strength and fiber-reinforced concretes, up to the final stages of rupture.

  10. Laser beam welding of new ultra-high strength and supra-ductile steels

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin

    2015-03-01

    Ultra-high strength and supra-ductile are entering fields of new applications. Those materials are excellent candidates for modern light-weight construction and functional integration. As ultra-high strength steels the stainless martensitic grade 1.4034 and the bainitic steel UNS 53835 are investigated. For the supra-ductile steels stand two high austenitic steels with 18 and 28 % manganese. As there are no processing windows an approach from the metallurgical base on is required. Adjusting the weld microstructure the Q+P and the QT steels require weld heat treatment. The HSD steel is weldable without. Due to their applications the ultra-high strength steels are welded in as-rolled and strengthened condition. Also the reaction of the weld on hot stamping is reflected for the martensitic grades. The supra-ductile steels are welded as solution annealed and work hardened by 50%. The results show the general suitability for laser beam welding.

  11. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    SciTech Connect

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-15

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  12. Corrosion Behavior of High-Strength Bainitic Rail Steels

    NASA Astrophysics Data System (ADS)

    Moon, A. P.; Sangal, S.; Layek, S.; Giribaskar, S.; Mondal, Kallol

    2015-04-01

    The present work discusses corrosion behavior of newly developed bainitic steels made by isothermal heat treatment of a new steel composition (0.71 pct C, 1.15 pct Mn, 0.20 pct Ni, 0.59 pct Cr, 0.40 pct Cu, 0.35 pct Si, 0.026 pct S, 0.027 pct P, and rest Fe (weight percent)). Corrosion behavior of the pearlitic steel made by normalization is also studied. Electrochemical polarization and salt fog tests are carried out in 0.6 M NaCl. Steel rusts after salt fog tests are analyzed. Modified composition, finer microstructures, and compact rust morphology attribute to better corrosion resistance of the bainitic steels. Corrosion mechanisms for the pearlitic and bainitic steels are discussed.

  13. Low carbon dual phase steels for high strength wire

    SciTech Connect

    Thomas, G.; Ahn, J.H.

    1985-08-01

    This paper shows that dual phase steels can be designed and processed as new, economical low carbon steels for cold drawing into high tensile strength steel wires. Current work indicates wires of tensile strengths up to 400,000 psi can be obtained. Potential applications for dual phase steel wire include bead wire, tire cord, wire rope and prestressed concrete. It should be possible to produce wire rods in existing rod mills by adapting the controlled rolling and quenching procedures outlined in this paper.

  14. Effect of Cleanliness on Hydrogen Tolerance in High-Strength Steel

    DTIC Science & Technology

    2014-04-01

    Effect of Cleanliness on Hydrogen Tolerance in High-Strength Steel by Scott M. Grendahl, Franklyn Kellogg, and Hoang Nguyen ARL-TR...Directorate, ARL Franklyn Kellogg and Hoang Nguyen Bowhead Technical Services Approved for public...in High-Strength Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Scott M. Grendahl, Franklyn Kellogg,* and

  15. AISI/DOE Technology Roadmap Program: Characterization of Fatigue and Crash Performance of New Generation High Strength Steels for Automotive Applications

    SciTech Connect

    Brenda Yan; Dennis Urban

    2003-04-21

    A 2-year project (2001-2002) to generate fatigue and high strain data for a new generation of high strength steels (HSS) has been completed in December 2002. The project tested eleven steel grades, including Dual Phase (DP) steels, Transformation-Induced Plasticity (TRIP) steels, Bake Hardenable (BH) steels, and conventional High Strength Low Alloy (HSLA) steels. All of these steels are of great interest in automotive industry due to the potential benefit in weight reduction, improved fuel economy, enhanced crash energy management and total system cost savings. Fatigue behavior includes strain controlled fatigue data notch sensitivity for high strength steels. High strain rate behavior includes stress-strain data for strain rates from 0.001/s to 1000/s, which are considered the important strain rate ranges for crash event. The steels were tested in two phases, seven were tested in Phase 1 and the remaining steels were tested in Phase. In a addition to the fatigue data and high st rain rate data generated for the steels studied in the project, analyses of the testing results revealed that Advanced High Strength Steels (AHSS) exhibit significantly higher fatigue strength and crash energy absorption capability than conventional HSS. TRIP steels exhibit exceptionally better fatigue strength than steels of similar tensile strength but different microstructure, for conditions both with or without notches present

  16. Controlling Hydrogen Embrittlement in Ultra-High Strength Steels

    DTIC Science & Technology

    2006-06-01

    H) can be co-deposited during plating and may enter the steel substrate .𔃽, 4 A post-plating baking process is frequently required to remove this...bias the results presented here. Determination of diffusible hydrogen concentration The Barnacle Electrode method was used to measure diffusible...extraction solution in the Barnacle cell. One hour prior to and during extraction, Ca(OH) 2 solution was deaerated continuously using N2. During

  17. Assessing Hydrogen Assisted Cracking Modes in High Strength Steel Welds

    DTIC Science & Technology

    1988-12-01

    posed theoretical hydrogen assisted cracking mechanisms. It was found that the microplasticity theory of Beachem can best describe how the stress ...steel and determined the stress corrosion cracking toughness, Kscc. Herman and Campbell found that the fracture toughness of this material was 16 MPa...embrittlement Welding Cracking (fracturing) Implant tests Stress intensity ("T, ) ’ 20. ABSTRACT (Continue on reverse side if necessary end identify by

  18. Martensitic transformations in high-strength steels at aging

    NASA Astrophysics Data System (ADS)

    Berezovskaya, V. V.; Bannykh, O. A.

    2011-04-01

    The effect of heat treatment and elastic stresses on the texture of maraging NiTi-steels is studied. The interruption of the decomposition of martensite at the early stages is shown to be accompanied by the γ → α transformation, which proceeds upon cooling from the aging temperature and under elastic (σ < σ0.2) tensile stresses. The martensite has a crystallographic texture, which is caused by the evolution of hot-deformation texture as a result of quenching and decomposition of a supersaturated α solid solution.

  19. Effects of Residual Impurities on Hydrogen Assisted Cracking in High Strength Steels. Part I.

    DTIC Science & Technology

    1982-06-01

    ASSISTED CRACKING IN HIGH STRENGTH STEELS BY N. BANDYOPADHYAY AND C. J. MCMAHON, JR. DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING SCHOOL OP...R.LL4AI 82 07 15 043.u04@ INTRODUCTION Intergranular brittle fracture in steels can be induced either by the segregation of certain solute elements to...the grain boundaries or by the segregation of absorbed hydrogen under stresstI). Alloying elements in steel are generally added because of their

  20. Springback Compensation Process for High Strength Steel Automotive Parts

    NASA Astrophysics Data System (ADS)

    Onhon, M. Fatih

    2016-08-01

    This paper is about an advanced stamping simulation methodology used in automotive industry to shorten total die manufacturing times in a new vehicle project by means of benefiting leading edge virtual try-out technology.

  1. Microstructure control for high strength 9Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Tan, L.; Hoelzer, D. T.; Busby, J. T.; Sokolov, M. A.; Klueh, R. L.

    2012-03-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 °C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  2. Proceedings: 1986 Workshop on Advanced High-Strength Materials

    SciTech Connect

    1989-05-01

    Stress corrosion cracking (SCC) has contributed to many in-service failures of high-strength LWR components. In 25 workshop presentations, this report addresses the effects of metallurgical factors, manufacturing processes, design improvements, and installation practices on the resistance of high-strength alloys to SCC.

  3. Improvement of formability of high strength steel sheets in shrink flanging

    NASA Astrophysics Data System (ADS)

    Hamedon, Z.; Abe, Y.; Mori, K.

    2016-02-01

    In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging.

  4. The effect of surface layer properties on bendability of ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Arola, Anna-Maija; Kaijalainen, Antti; Kesti, Vili

    2016-10-01

    Bendability is an important property for ultra-high strength steel because air-bending is the most common forming process for the material. In this paper the bendability of two ultra-high strength steels with similar mechanical properties but different bendability was investigated using tensile testing with optical strain measurements. The tensile tests were conducted also for specimens cut from the surface layer and the middle layer of the sheet. It was discovered that the mechanical properties of the surface of the sheet affect the bendability in great manner.

  5. Hydrogen Environment Assisted Cracking of Ultra-High Strength AetMet(Trademark) 100 Steel

    DTIC Science & Technology

    2006-01-01

    F- A Approved for Public Release Abstract Distribution Unlimited Precipitation hardened martensitic AetMetTM 100 is a high purity ultra-high strength...electron fractography revealed predominantly transgranular cracking at martensite lath and/or packet interfaces for all applied potentials, caused by...resistant steels and coatings. 20060710056 2 I. Introduction Ultrahigh-strength steels (UIISS) with tempered martensitic microstructures are susceptible to

  6. Submerged Arc Welding Consumables for HSLA (High Strength Low Alloy)-100 Steel

    DTIC Science & Technology

    1989-06-01

    0.001 Manganese 0.02 Silicon 0.01 Phosphorus 0.002 Sulfur 0.001 Nickel 0.05 Molybdenum 0.01 Chromium 0.02 Vanadium 0.001 Aluminum 0.002 Titanium 0.002...carbon-manganese steels with small amounts of alloys added such as aluminum, titanium , niobium , or vanadium . Since these steels exhibit high strength...83 Chemical check analysis for boron and phosphorus ................................................. 88 Mechanical property data summary

  7. A Study on Forming Characteristics of Roll Forming Process with High Strength Steel

    NASA Astrophysics Data System (ADS)

    Joo, ByeongDon; Lee, HyunJong; Kim, DongKyu; Moon, YoungHoon

    2011-08-01

    Roll forming is a kind of sheet metal forming process used to manufacture long sheet metal products with constant cross section. Recently, roll forming technology draws attentions of automotive industries due to its various advantages, such as high production speed, reduced tooling cost and improved quality. In automotive industries, roll formed automotive parts used as structural components in vehicle body frame or sub frame and high strength steel becomes more common to improve safety and fuel efficiency. However, when roll forming process is performed with high strength steel, rolling forming defects, such as spring back, buckling and scratch should be considered more carefully. In this study, efforts to avoid roll forming defects and to optimize forming parameters were performed. FE analysis was performed with high strength steels using commercially available simulation software, COPRA-RF™ and SHAPE-RF™. Forming characteristics were analyzed and roll flower model and proper roll-pass sequences were suggested by analyzing longitudinal strain and deformation behavior. This study provided considerable experience about roll forming process design that using high strength steel.

  8. Kic size effect study on two high-strength steels using notched bend specimens

    NASA Technical Reports Server (NTRS)

    Stonesifer, F. R.

    1974-01-01

    Five methods are used to calculate plane strain fracture toughness (K sub Q) values for bend-specimens of various sizes from two high-strength steels. None of the methods appeared to satisfactorily predict valid stress intensity factor (K sub IC) values from specimens of sizes well below that required by E399 standard tests.

  9. An investigation of the plastic fracture of high strength steels. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1973-01-01

    Three generally recognized stages of plastic fracture in high strength steels are considered in detail. These stages consist of void initiation, void growth, and void coalescence. A brief review of the existing literature on plastic fracture is included along with an outline of the experimental approach used in the investigation.

  10. COMMERCIAL SUPERSONIC TRANSPORT PROGRAM. PHASE II-C REPORT. HIGH STRENGTH STEEL EVALUATION FOR SUPERSONIC AIRCRAFT.

    DTIC Science & Technology

    following types of tests: tensile, precracked charpy impact , plane strain fracture toughness, stress corrosion, hydrogen embrittlement susceptibility...heats of 300M were evaluated to provide high strength steel alloy selection data for heavy section aircraft components. The evaluation included the

  11. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOEpatents

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  12. Plastic Instabilities and Their Consequences in Steels and Other High Strength Alloys

    DTIC Science & Technology

    1991-09-01

    rate yes Superalloys * Alloy 600 quasi-static no Rend 41 quasi-static no Steels * HY80 quasi-static no ultra-soft5 no low temperatures no AISI 4340...AD-A240 976 ([f) A Final Technical Report Contract No. N00014-88-K-0111 S PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH...PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH STRENGTH ALLOYS Submitted to: Office of Naval Research 800 North Quincy Street

  13. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels.

    DTIC Science & Technology

    1981-11-30

    and Cracking due to Stress Relieving Heat Treatment of HY80 Steel ", Welding in the World, 10 (1/2), 1972. -114- elastic-plastic and creep analysis...900°F (500C) is adequate. In these steels stress relief treatments are beneficial for the prevention of stress corrosion and reheat cracking . For...of * Contract NOO014-75-C-0469 (M.I.T. OSP #82558) STUDY OF RESIDUAL STRESSES AND DISTORTION IN - . -- ISTRUCTURAL WELT*IENTS IN HIGH-STRENGTH STEELS

  14. High-strength economically alloyed corrosion-resistant steels with the structure of nitrogen martensite

    NASA Astrophysics Data System (ADS)

    Bannykh, O.; Blinov, V.; Lukin, E.

    2016-04-01

    The use of nitrogen as the main alloying element allowing one both to increase the corrosion resistance and mechanical properties of steels and to improve their processability is a new trend in physical metallurgy of high-strength corrosion resistant steels. The principles of alloying, which are developed for high-nitrogen steel in IMET RAS, ensure the formation of the structure, which contains predetermined amounts of martensite (70-80%) and austenite (20-30%) and is free from δ-ferrite, σ-phase, and Cr23C6 carbide. These principles were used as the base for the creation of new high-strength corrosion-resistant weldable and deformable 0Kh16AN5B, 06Kh16AN4FD, 08Kh14AN4MDB, 09Kh16AN3MF, 27Kh15AN3MD2, 40Kh13AN3M2, and 19Kh14AMB steels, which are operative at temperatures ranging from - 70 to 400°C. The developed nitrogen-containing steels compared with similar carbon steels are characterized by a higher resistance to pitting and crevice corrosion and are resistant to stress corrosion cracking. The new steels successfully passed trial tests as heavy duty articles.

  15. Microstructural, mechanical and magnetic properties of high-strength low-alloy steel

    NASA Astrophysics Data System (ADS)

    Narayan, S. Prakash; Rao, V.; Mohanty, O. N.

    1991-06-01

    Studies have been carried out on commercial grade high-strength low-alloy steel, microalloyed with Nb, V and Ti with a view to developing high-strength material with moderate soft magnetic properties. In order to obtain a suitable microstructure necessary for achieving the desired mechanical strength and magnetic properties, spheroidisation annealing (SA) as well as quenching and tempering (QT) treatments have been employed. At longer annealing or tempering time (⩾ 30 h), both the SA and QT samples have shown ample spheroidisation of carbides resulting in considerable improvement in the magnetic properties without much deterioration in mechanical strength.

  16. Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

    NASA Technical Reports Server (NTRS)

    Rush, H. F.

    1984-01-01

    The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

  17. Variable amplitude corrosion fatigue and fracture mechanics of weldable high strength jack-up steels

    NASA Astrophysics Data System (ADS)

    Etube, Linus Sone

    The tubular welded joints used in the construction of Offshore structures can experience millions of variable amplitude wave induced stress cycles during their operational life. Fatigue has been identified as the main cause of degradation of structural integrity in these structures. As a result, fatigue is an important consideration in their design. Jack-up legs are made from a range of high strength steels with yield strengths up to TOOMPa. These steels are thought to exhibit fatigue resistance properties which are different when compared with conventional fixed platform steels such as BS 4360 50D and BS 7191 355D. The difference in their behaviour was heightened by the discovery, in the late 80s and early 90s, of extensive cracking around the spud can regions of several Jack-ups operating in the North Sea. It was thought that these steels may be more susceptible to hydrogen cracking and embrittlement. There was the additional requirement to study their behaviour under realistic loading conditions typical of the North Sea environment. This thesis contains results of an investigation undertaken to assess the performance of a typical high strength weldable Jack-up steel under realistic loading and environmental conditions. Details of the methodology employed to develop a typical Jack-up Offshore Standard load History (JOSH) are presented. The factors which influence fatigue resistance of structural steels used in the construction of Jack-up structures are highlighted. The methods used to model the relevant factors for inclusion in JOSH are presented with particular emphasis on loading and structural response interaction. Results and details of experimental variable amplitude corrosion fatigue (VACF) tests conducted using JOSH are reported and discussed with respect to crack growth mechanisms in high strength weldable Jack-up steels. Different fracture mechanics models for VACF crack growth prediction are compared and an improved generalised methodology for fast

  18. Effects of Microstructure on CVN Impact Toughness in Thermomechanically Processed High Strength Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Jia, Tao; Zhou, Yanlei; Jia, Xiaoxiao; Wang, Zhaodong

    2017-02-01

    Investigation on the correlation between microstructure and CVN impact toughness is of practical importance for the microstructure design of high strength microalloyed steels. In this work, three steels with characteristic microstructures were produced by cooling path control, i.e., steel A with granular bainite (GB), steel B with polygonal ferrite (PF) and martensite-austenite (M-A) constituent, and steel C with the mixture of bainitic ferrite (BF), acicular ferrite (AF), and M-A constituent. Under the same alloy composition and controlled rolling, similar ductile-to-brittle transition temperatures were obtained for the three steels. Steel A achieved the highest upper shelf energy (USE), while large variation of impact absorbed energy has been observed in the ductile-to-brittle transition region. With apparently large-sized PF and M-A constituent, steel B shows the lowest USE and delamination phenomenon in the ductile-to-brittle transition region. Steel C exhibits an extended upper shelf region, intermediate USE, and the fastest decrease of impact absorbed energy in the ductile-to-brittle transition region. The detailed CVN impact behavior is studied and then linked to the microstructural features.

  19. Development of Life Prediction Models for High Strength Steel in a Hydrogen Emitting Environment

    DTIC Science & Technology

    2012-05-01

    Development of Life Prediction Models for High Strength Steel in a Hydrogen Emitting Environment by Scott M. Grendahl, Franklyn Kellogg...Environment Scott M. Grendahl Weapons and Materials Research Directorate, ARL Franklyn Kellogg, Hoang Nguyen, and Matthew Motyka Data...Environment 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Scott M. Grendahl, Franklyn Kellogg,* Hoang Nguyen, * and

  20. Influence of banded structure on the mechanical properties of a high-strength maraging steel

    SciTech Connect

    Ahmed, M.; Salam, I.; Hashmi, F.H.; Khan, A.Q.

    1997-04-01

    Chemical inhomogeneity results in the formation of banded structure in high-strength maraging steels. Segregation of titanium and molybdenum was found to be the primary cause of banded structure formation. When the concentrations of these elements increased beyond certain critical levels, bands comprising different grain sizes formed. The inclusions existed preferentially along the interface of the bands. A high-temperature homogenization treatment substantially reduced or eliminated the banded structure. The large grain size resulting from the homogenization treatment was subsequently reduced by a grain refinement treatment. The mechanical properties of the steel substantially improved following homogenization and grain refinement.

  1. Advanced Gear Alloys for Ultra High Strength Applications

    NASA Technical Reports Server (NTRS)

    Shen, Tony; Krantz, Timothy; Sebastian, Jason

    2011-01-01

    Single tooth bending fatigue (STBF) test data of UHS Ferrium C61 and C64 alloys are presented in comparison with historical test data of conventional gear steels (9310 and Pyrowear 53) with comparable statistical analysis methods. Pitting and scoring tests of C61 and C64 are works in progress. Boeing statistical analysis of STBF test data for the four gear steels (C61, C64, 9310 and Pyrowear 53) indicates that the UHS grades exhibit increases in fatigue strength in the low cycle fatigue (LCF) regime. In the high cycle fatigue (HCF) regime, the UHS steels exhibit better mean fatigue strength endurance limit behavior (particularly as compared to Pyrowear 53). However, due to considerable scatter in the UHS test data, the anticipated overall benefits of the UHS grades in bending fatigue have not been fully demonstrated. Based on all the test data and on Boeing s analysis, C61 has been selected by Boeing as the gear steel for the final ERDS demonstrator test gearboxes. In terms of potential follow-up work, detailed physics-based, micromechanical analysis and modeling of the fatigue data would allow for a better understanding of the causes of the experimental scatter, and of the transition from high-stress LCF (surface-dominated) to low-stress HCF (subsurface-dominated) fatigue failure. Additional STBF test data and failure analysis work, particularly in the HCF regime and around the endurance limit stress, could allow for better statistical confidence and could reduce the observed effects of experimental test scatter. Finally, the need for further optimization of the residual compressive stress profiles of the UHS steels (resulting from carburization and peening) is noted, particularly for the case of the higher hardness C64 material.

  2. Weld Metallurgy and Mechanical Properties of High Manganese Ultra-high Strength Steel Dissimilar Welds

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Lindner, Stefan; Monfort, Damien; Petring, Dirk

    The increasing demand for ultra-high strength steels in vehicle manufacturing leads to the application of new alloys. This poses a challenge on joining especially by fusion welding. A stainless high manganese steel sheet with excellent strength and deformation properties stands in the centre of the development. Similar and dissimilar welds with a metastable austenitic steel and a hot formed martensitic stainless steel were performed. An investigation of the mixing effects on the local microstructure and the hardness delivers the metallurgical features of the welds. Despite of carbon contents above 0.4 wt.% none of the welds have shown cracks. Mechanical properties drawn from tensile tests deliver high breaking forces enabling a high stiffness of the joints. The results show the potential for the application of laser beam welding for joining in assembly of structural parts.

  3. Microstructural Features Controlling Ductile-to-Brittle Transition Behavior in High-Strength, Martensitic Steel Weld Metals

    DTIC Science & Technology

    1990-10-01

    Development Report Microstructural Features Controlling Ductile-to- Brittle Transition Behavior in High-Strength, Martensitic Steel Weld Metals C 0by...Martensitic Steel Weld Metals PERSONAL AUTHOR(S) .J. DeLoach, Jr. .TYPE OF REPORT 13b TIME COVERED 114 DATE OF REPORT (Year, Month, Day) 1S PAGE COUNT I...if necessary and identify by block number) FIELD GROUP SUB-GROUP High strength steel , Ductile-brittle transition Martensitic Mechanical proper ties

  4. Hydrogen induced cracking tests of high strength steels and nickel-iron base alloys using the bolt-loaded specimen

    SciTech Connect

    Vigilante, G.N.; Underwood, J.H.; Crayon, D.; Tauscher, S.; Sage, T.; Troiano, E.

    1997-12-31

    Hydrogen induced cracking tests were conducted on high strength steels and nickel-iron base alloys using the constant displacement bolt-loaded compact specimen. The bolt-loaded specimen was subjected to both acid and electrochemical cell environments in order to produce hydrogen. The materials tested were A723, Maraging 200, PH 13-8 Mo, Alloy 718, Alloy 706, and A286, and ranged in yield strength from 760--1400 MPa. The effects of chemical composition, refinement, heat treatment, and strength on hydrogen induced crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and threshold levels. In comparison, the nickel-iron base alloys tested exhibited up to three orders of magnitude lower crack growth rates than the high strength steels tested. It is widely known that high strength steels and nickel base alloys exhibit different crack growth rates, in part, because of their different crystal cell structure. In the high strength steels tested, refinement and heat treatment had some effect on hydrogen induced cracking, though strength was the predominant factor influencing susceptibility to cracking. When the yield strength of one of the high strength steels tested was increased moderately, from 1130 MPa to 1275 MPa, the incubation times decreased by over two orders of magnitude, the crack growth rates increased by an order of magnitude, and the threshold stress intensity was slightly lower.

  5. Recent Observation of Hydrogen-Induced Cracking of High-Strength Steels

    SciTech Connect

    McMahon, Jr, C J; Liu, Xinyu; Kameda, Jun; Morgan, Michael J

    2008-09-14

    The present progress report shows that the ultra-high-strength 4340-type steel, even if ideally pure, cannot safely be used for service in a hydrogen environment. Some of the strength must be given up in favor of more toughness, which can be achieved by reducing the carbon content and increasing the nickel content. The 5%NiCrMoV steel with about 0.1% carbon shows promise in this regard, especially in an aqueous environment and in hydrogen at around atmospheric pressure. However, we have not yet achieved a purity level high enough to establish the baseline behavior of an ideally pure version of this steel in high-pressure hydrogen.

  6. Surface characteristics and mechanical properties of high-strength steel wires in corrosive conditions

    NASA Astrophysics Data System (ADS)

    Xu, Yang; Li, Shunlong; Li, Hui; Yan, Weiming

    2013-04-01

    Cables are always a critical and vulnerable type of structural components in a long-span cable-stayed bridge in normal operation conditions. This paper presents the surface characteristics and mechanical performance of high-strength steel wires in simulated corrosive conditions. Four stress level (0MPa, 300MPa, 400MPa and 500MPa) steel wires were placed under nine different corrosive exposure periods based on the Salt Spray Test Standards ISO 9227:1990. The geometric feathers of the corroded steel wire surface were illustrated by using fractal dimension analysis. The mechanical performance index including yielding strength, ultimate strength and elastic modulus at different periods and stress levels were tested. The uniform and pitting corrosion depth prediction model, strength degradation prediction model as well as the relationship between strength degradation probability distribution and corrosion crack depth would be established in this study.

  7. Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading

    SciTech Connect

    Nesterova, E.V.; Bouvier, S.; Bacroix, B.

    2015-02-15

    Transmission electron microscopy (TEM) microstructures of a high-strength dual-phase steel DP800 have been examined after moderate plastic deformations in simple shear and uniaxial tension. Special attention has been paid to the effect of the intergranular hard phase (martensite) on the microstructure evolution in the near-grain boundary regions. Quantitative parameters of dislocation patterning have been determined and compared with the similar characteristics of previously examined single-phase steels. The dislocation patterning in the interiors of the ferrite grains in DP800 steel is found to be similar to that already observed in the single-phase IF (Interstitial Free) steel whereas the martensite-affected zones present a delay in patterning and display very high gradients of continuous (gradual) disorientations associated with local internal stresses. The above stresses are shown to control the work-hardening of dual-phase materials at moderate strains for monotonic loading and are assumed to influence their microstructure evolution and mechanical behavior under strain-path changes. - Highlights: • The microstructure evolution has been studied by TEM in a DP800 steel. • It is influenced by both martensite and dislocations in the initial state. • The DP800 steel presents a high work-hardening rate due to internal stresses.

  8. A preliminary study on the perforation resistance of high-strength steel plates

    NASA Astrophysics Data System (ADS)

    Børvik, T.; Dey, S.; Clausen, A. H.

    2006-08-01

    Thin plates of high-strength steel are frequently being used in ballistic protection systems. In this study, the perforation resistance of three different high-strength steel alloys impacted by 7.62 mm AP projectiles has been determined and compared against each other. The considered alloys are Weldox 500 E, Hardox 400 and Domex Protect 500. The yield stress in Domex Protect 500 is almost three times the yield stress in Weldox 500 E, while the opposite trend is found regarding strain to fracture in uniaxial tension. Perforation tests have been carried out using adjusted ammunition to determine the ballistic limit velocity of the steels using 6+6=12 mm thick targets. Moreover, a material test programme including high strain rate tests in a split-Hopkinson tension bar was carried out in order to be able to calibrate a proper constitutive equation and fracture criteria. Here, a simplified identification procedure was used together with a modified Johnson-Cook constitutive relation and the Cockcroft-Latham fracture criterion since it is considered important to limit the number of material tests in design. Finally, results from 2D axisymmetric numerical simulations using the non-linear FEM code LS-DYNA are included, and the different findings are compared.

  9. Metallurgical control of the ductile-brittle transition in high-strength structural steels

    SciTech Connect

    Morris, J.W. Jr. |

    1999-08-01

    The models that have been successfully used to control the ductile-brittle transition in high strength structural steels are qualitative in nature, and address the microstructural control of the mechanisms of brittle fracture. The basic idea is incorporated in the Yoffee diagram, which dates from the 1920`s and attributes the ductile-brittle transition to the competition between deformation and fracture; the more difficult brittle fracture becomes, the lower the temperature at which ductile processes dominate. There are two important brittle fracture modes: intergranular separation and transgranular cleavage. The intergranular mode is usually due to chemical contamination, and is addressed by eliminating or gettering the contaminating species. There are also examples of brittle fracture that is due to inherent grain boundary weakness. In this case the failure mode is overcome by adding beneficial species (glue) to the grain boundary. Transgranular cleavage is made more difficult by refining the effective grain size. In high strength steel this is done by refining the prior austenite grain size, by interspersing islands of metastable austenite that transform martensitically under plastic strain, or by disrupting the crystallographic alignment of ferrite grains or martensite laths. The latter mechanism offers intriguing possibilities for future steels with exceptional toughness.

  10. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels.

    DTIC Science & Technology

    1982-11-30

    following students worked on this project. In chronological order: Lipsey , M.D. Coneybear, G.W. Mylonas, G.A. Rogalski, W.J. Marby, J.P. LCoumis, G.A...Officers and so their services were furnished at no cost to the project): lipsey , M.D.: Ocean Engineer, and Master of Science in Naval Architecture and...completed: L. Lipsey , M.D., "Investigation of Welding Thermal Strains in High Strength Quenched and Tempered Steel", Ocean Engineer Thesis, M.[.T., June 1978

  11. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels.

    PubMed

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-02-02

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400-450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0-1.2 GPa at room temperature, which is nearly 3-5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry.

  12. Fabrication of High Strength and Ductile Stainless Steel Fiber Felts by Sintering

    NASA Astrophysics Data System (ADS)

    Wang, J. Z.; Tang, H. P.; Qian, M.; Li, A. J.; Ma, J.; Xu, Z. G.; Li, C. L.; Liu, Y.; Wang, Y.

    2016-03-01

    Stainless steel fiber felts are important porous stainless steel products for a variety of industry applications. A systematic study of the sintering of 28- µm stainless steel fibers has been conducted for the first time, assisted with synchrotron radiation experiments to understand the evolution of the sintered joints. The critical sintering conditions for the formation of bamboo-like grain structures in the fiber ligaments were identified. The evolution of the number density of the sintered joints and the average sintered neck radius during sintering was assessed based on synchrotron radiation experiments. The optimum sintering condition for the fabrication of high strength and ductile 28- µm-diameter stainless steel fiber felts was determined to be sintering at 1000°C for 900 s. Sintering under this optimum condition increased the tensile strength of the as-sintered stainless steel fiber felts by 50% compared to conventional sintering (1200°C for 7200 s), in addition to much reduced sintering cycle and energy consumption.

  13. Microstructure and Mechanical Properties of Microalloyed High-Strength Transformation-Induced Plasticity Steels

    NASA Astrophysics Data System (ADS)

    Wang, X. D.; Huang, B. X.; Wang, L.; Rong, Y. H.

    2008-01-01

    The high strength of transformation induced plasticity (TRIP) steels with tensile strength from 800 to 1000 MPa were designed based on grain refinement and precipitation strengthening through microalloying with Nb, Nb/V, and Nb/Mo in a Fe-0.2C-1.5Si-1.5Mn cold-rolled TRIP steel. The origins of alloying strengthening for three grades of 860, 950, and 1010 MPa TRIP steels obtained in this work were revealed by the combination of Thermo-Calc and transmission electron microscopy (TEM). The addition of Nb in Nb, Nb/V, and Nb/Mo TRIP steels can effectively refine the austenite grain in the hot-rolled process by the NbC carbides retarding austenite recrystallization and, in turn, refine final microstructure after intercritical annealing. The addition of Nb/V can precipitate partially fine and dispersive (Nb,V)C carbides in ferrite grains instead of coarse NbC carbides; therefore, the precipitation strengthening plays an important role in the increase of TRIP steel strength. The addition of Nb/Mo cannot only precipitate fully fine and dispersive (Nb,Mo)C carbides in ferrite grains but also increase the volume fraction of bainite accompanying the decrease of volume fraction of ferrite, leading to the drastic increase of both the yield strength and tensile strength.

  14. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels

    PubMed Central

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-01-01

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400–450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0–1.2 GPa at room temperature, which is nearly 3–5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry. PMID:28150692

  15. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels

    NASA Astrophysics Data System (ADS)

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-02-01

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400–450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0–1.2 GPa at room temperature, which is nearly 3–5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry.

  16. Notch fatigue behavior: Metallic glass versus ultra-high strength steel

    PubMed Central

    Wang, X. D.; Qu, R. T.; Wu, S. J.; Duan, Q. Q.; Liu, Z. Q.; Zhu, Z. W.; Zhang, H. F.; Zhang, Z. F.

    2016-01-01

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities. PMID:27752136

  17. Notch fatigue behavior: Metallic glass versus ultra-high strength steel.

    PubMed

    Wang, X D; Qu, R T; Wu, S J; Duan, Q Q; Liu, Z Q; Zhu, Z W; Zhang, H F; Zhang, Z F

    2016-10-18

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities.

  18. Notch fatigue behavior: Metallic glass versus ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Wang, X. D.; Qu, R. T.; Wu, S. J.; Duan, Q. Q.; Liu, Z. Q.; Zhu, Z. W.; Zhang, H. F.; Zhang, Z. F.

    2016-10-01

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities.

  19. Non-proportional/Non-monotonous Deformation Modeling of an Ultra High Strength Automotive Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Ogihara, Yuki; Kuwabara, Toshihiko; Chung, Kwansoo

    2011-08-01

    In this work, as non-proportional/non-monotonous deformation experiments, two-stage and tension-compression-tension uniaxial tests were performed, respectively, for a cold rolled ultra high strength dual phase steel sheet: DP780. Deformation behaviors under such deformation paths were found different than those of the ultra low carbon single phase steels observed by Verma et al. (Int. J. Plast. 2011, 82-101). To model the newly observed deformation behaviors, the combined type constitutive law previously proposed by Verma et al. (Int. J. Plast. 2011, 82-101) was successfully applied here. Permanent softening observed during reverse loading was properly characterized into the isotropic and kinematic hardening parts of the hardening law using tension-compression-tension test data. The cross effect observed in two-stage tests was also effectively incorporated into the constitutive law.

  20. Hybrid laser-arc welding of galvanized high-strength steels in a gap-free lap-joint configuration

    NASA Astrophysics Data System (ADS)

    Yang, Shanglu

    In order to meet the industry demands for increased fuel efficiency and enhanced mechanical and structural performance of vehicles as well as provided excellent corrosion resistance, more and more galvanized advanced high-strength steels (AHSS) have been used to fabricate automobile parts such as panels, bumpers, and front rails. The automotive industry has shown tremendous interest in using laser welding to join galvanized dual phase steels because of lower heat input and higher welding speed. However, the laser welding process tends to become dramatically unstable in the presence of highly pressurized zinc vapor because of the low boiling point of zinc, around 906°C, compared to higher melting point of steel, over 1500°C. A large number of spatters are produced by expelling the liquid metal from the molten pool by the pressurized zinc vapor. Different weld defects such as blowholes and porosities appear in the welds. So far, limited information has been reported on welding of galvanized high strength dual-phase steels in a gap-free lap joint configuration. There is no open literature on the successful attainment of defect-free welds from the laser or hybrid welding of galvanized high-strength steels. To address the significant industry demand, in this study, different welding techniques and monitoring methods are used to study the features of the welding process of galvanized DP steels in a gap-free lap joint configuration. The current research covers: (i) a feasibility study on the welding of galvanized DP 980 steels in a lap joint configuration using gas tungsten arc welding (GTAW), laser welding, hybrid laser/arc welding with the common molten pool, laser welding with the assistance of GTAW preheating source and hybrid laser-variable polarity gas tungsten arc welding (Laser-VPGTAW) techniques (Chapter 2-4); (ii) a welding process monitoring of the welding techniques including the use of machine vision and acoustic emission technique (Chapter 5); (iii

  1. Reduction of Residual Stress and Distortion in HY100 and HY130 High Strength Steels During Welding

    DTIC Science & Technology

    1989-06-01

    High Yields) Steels for pressure hulls and special applications like flight decks where aluminum is impractical to use. HY80 is the most famous and...most widely used of the HYQ & T steels developed. Interest waned in widely using the steels with strengths above HY80 because of cracking problems...Reduction of Residual Stress and Distortion in HYI00 and HYI30 High Strength Steels During Welding CY) by _RICHARD ALLEN BASS B.S. Electrical

  2. Constitutive Modeling of Hot Deformation Behavior of High-Strength Armor Steel

    NASA Astrophysics Data System (ADS)

    Bobbili, Ravindranadh; Madhu, Vemuri

    2016-05-01

    The hot isothermal compression tests of high-strength armor steel under a wide range of deformation temperatures (1100-1250 °C) and strain rates of (0.001-1/s) were performed. Based on the experimental data, constitutive models were established using the original Johnson-Cook (JC) model, modified JC model, and strain-compensated Arrhenius model, respectively. The modified JC model considers the coupled effects of strain hardening, strain rate hardening, and thermal softening. Moreover, the prediction accuracy of these developed models was determined by estimating the correlation coefficient ( R) and average absolute relative error (AARE). The results demonstrate that the flow behavior of high-strength armor steel is considerably influenced by the strain rate and temperature. The original JC model is inadequate to provide good description on the flow stress at evaluated temperatures. The modified JC model and strain-compensated Arrhenius model significantly enhance the predictability. It is also observed from the microstructure study that at low strain rates (0.001-0.01/s) and high temperatures (1200-1250 °C), a typical dynamic recrystallization (DRX) occurs.

  3. Analytical electron microscopy of grain boundaries in high-strength steels

    SciTech Connect

    Skogsmo, J.; Atrens, A. . Dept. of Mining and Metallurgical Engineering)

    1994-04-01

    Phosphorus could be detected at prior austenite grain boundaries (PAGB) in high-strength alloy steels quenched and tempered at 500 C when using a VG's HB 501 dedicated field emission STEM but not with a conventional JEOL 4000FX STEM. No phosphorus was detected at PAGB's in the as-quenched materials or away from PAGB's in tempered materials of either type. The grain boundary coverage of phosphorus was, assuming a specimens thickness of 80nm, 0.7 monolayers for the 3.5NiCrMoV rotor steel and 0.4 monolayers for the AISI 4340 steel. The grain boundary concentration of phosphorus, assuming a specimens thickness of 80 nm and a segregated layer thickness of 1 nm, for the 3.5NiCrMoV rotor steel was 6 wt% and for AISI 4340 4 wt%. Compared to the bulk concentration of about 0.01 wt% this means that the enrichment factor of P to the grain boundaries was several hundred times (610 respectively 370). The measurements showed no correlation between the stress corrosion crack growth rate and the grain boundary phosphorus concentration. The yield strength, however, decreased after tempering while the phosphorus concentration at the grain boundaries increased.

  4. An Investigation of the Role of Second Phase Particles in the Design of Ultra High Strength Steels of Improved Toughness

    DTIC Science & Technology

    1990-06-20

    examples in the literature. The only example in the literature of blunting to vertices from an initially sharp crack is the blunting of HY80 steel to three...AD-A226 056 AN INVESTIGATION OF THE ROLE OF SECOND PHASE PARTICLES IN THE DESIGN OF ULTRA HIGH STRENGTH STEELS OF IMPROVED TOUGHNESS FINAL REPORT W...THE ROLE OF SECOND PHASE PARTICLES IN THE DESIGN OF ULTRA HIGH STRENGTH STEELS OF IMPROVED TOUGHNESS FINAL REPORT W. M. Garrison, Jr. June 15, 1990 U.S

  5. Low-Temperature Toughening Mechanism in Thermomechanically Processed High-Strength Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hwang, Byoungchul; Lee, Chang Gil; Kim, Sung-Joon

    2011-03-01

    High-strength low-alloy (HSLA) steels were fabricated by varying thermomechanical processing conditions such as rolling and cooling conditions in the intercritical region, and the low-temperature toughening mechanism was investigated in terms of microstructure and the associated grain boundary characteristics. The steels acceleratedly cooled to relatively higher temperature had lower tensile strength than those acceleratedly cooled to room temperature due to the increased volume fraction of granular bainite or polygonal ferrite (PF) irrespective of rolling in the intercritical region, while the yield strength was dependent on intercritical rolling, and start and finish cooling temperatures, which affected the formation of PF and low-temperature transformation phases. The steel rolled in the intercritical region and cooled to 673 K (400 °C) provided the best combination of high yield strength and excellent low-temperature toughness because of the presence of fine PF and appropriate mixture of various low-temperature transformation phases such as granular bainite, degenerate upper bainite (DUB), lower bainite (LB), and lath martensite (LM). Despite the high yield strength, the improvement of low-temperature toughness could be explained by the reduction of overall effective grain size based on the electron backscattered diffraction (EBSD) analysis data, leading to the decrease in ductile-to-brittle transition temperature (DBTT).

  6. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  7. Seismic performance of steel reinforced ultra high-strength concrete composite frame joints

    NASA Astrophysics Data System (ADS)

    Yan, Changwang; Jia, Jinqing

    2010-09-01

    To investigate the seismic performance of a composite frame comprised of steel reinforced ultra high-strength concrete (SRUHSC) columns and steel reinforced concrete (SRC) beams, six interior frame joint specimens were designed and tested under low cyclically lateral load. The effects of the axial load ratio and volumetric stirrup ratio were studied on the characteristics of the frame joint performance including crack pattern, failure mode, ductility, energy dissipation capacity, strength degradation and rigidity degradation. It was found that all joint specimens behaved in a ductile manner with flexural-shear failure in the joint core region while plastic hinges appeared at the beam ends. The ductility and energy absorption capacity of joints increased as the axial load ratio decreased and the volumetric stirrup ratio increased. The displacement ductility coefficient and equivalent damping coefficient of the joints fell between the corresponding coefficients of the steel reinforced concrete (SRC) frame joint and RC frame joint. The axial load ratio and volumetric stirrup ratio have less influence on the strength degradation and more influence on the stiffness degradation. The stiffness of the joint degrades more significantly for a low volumetric stirrup ratio and high axial load ratio. The characteristics obtained from the SRUHSC composite frame joint specimens with better seismic performance may be a useful reference in future engineering applications.

  8. Gradient twinned 304 stainless steels for high strength and high ductility

    SciTech Connect

    Chen, Aiying; Liu, Jiabin; Wang, Hongtao; Lu, Jian; Wang, Y. Morris

    2016-04-23

    Gradient materials often have attractive mechanical properties that outperform uniform microstructure counterparts. It remains a difficult task to investigate and compare the performance of various gradient microstructures due to the difficulty of fabrication, the wide range of length scales involved, and their respective volume percentage variations. We have investigated four types of gradient microstructures in 304 stainless steels that utilize submicrotwins, nanotwins, nanocrystalline-, ultrafine- and coarse-grains as building blocks. Tensile tests reveal that the gradient microstructure consisting of submicrotwins and nanotwins has a persistent and stable work hardening rate and yields an impressive combination of high strength and high ductility, leading to a toughness that is nearly 50% higher than that of the coarse-grained counterpart. Ex- and in-situ transmission electron microscopy indicates that nanoscale and submicroscale twins help to suppress and limit martensitic phase transformation via the confinement of martensite within the twin lamellar. Twinning and detwinning remain active during tensile deformation and contribute to the work hardening behavior. We discuss the advantageous properties of using submicrotwins as the main load carrier and nanotwins as the strengthening layers over those coarse and nanocrystalline grains. Furthermore, our work uncovers a new gradient design strategy to help metals and alloys achieve high strength and high ductility.

  9. Gradient twinned 304 stainless steels for high strength and high ductility

    DOE PAGES

    Chen, Aiying; Liu, Jiabin; Wang, Hongtao; ...

    2016-04-23

    Gradient materials often have attractive mechanical properties that outperform uniform microstructure counterparts. It remains a difficult task to investigate and compare the performance of various gradient microstructures due to the difficulty of fabrication, the wide range of length scales involved, and their respective volume percentage variations. We have investigated four types of gradient microstructures in 304 stainless steels that utilize submicrotwins, nanotwins, nanocrystalline-, ultrafine- and coarse-grains as building blocks. Tensile tests reveal that the gradient microstructure consisting of submicrotwins and nanotwins has a persistent and stable work hardening rate and yields an impressive combination of high strength and high ductility,more » leading to a toughness that is nearly 50% higher than that of the coarse-grained counterpart. Ex- and in-situ transmission electron microscopy indicates that nanoscale and submicroscale twins help to suppress and limit martensitic phase transformation via the confinement of martensite within the twin lamellar. Twinning and detwinning remain active during tensile deformation and contribute to the work hardening behavior. We discuss the advantageous properties of using submicrotwins as the main load carrier and nanotwins as the strengthening layers over those coarse and nanocrystalline grains. Furthermore, our work uncovers a new gradient design strategy to help metals and alloys achieve high strength and high ductility.« less

  10. Fatigue crack initiation life prediction in high strength structural steel welded joints

    NASA Astrophysics Data System (ADS)

    Tricoteaux, A.; Fardoun, F.; Degallaix, S.; Sauvage, F.

    1995-02-01

    The local approach method is used to calculate the fatigue crack initiation/early crack growth lives (N(i)) in high strength structural steel weldments. Weld-toe geometries, welding residual stresses and HAZ (heat affected zone) cyclic mechanical properties are taken into account in the N(i) estimation procedure. Fatigue crack initiation lives are calculated from either a Basquin type or a Manson-Coffin type equation. The local (HAZ) stress and strain amplitudes and the local mean stress are determined from an analysis based on the Neuber rule and the Molski-Glinka energy approach. The accuracy of the different methods is evaluated and discussed. Finally the previous methods are used with HAZ cyclic mechanical properties estimated from hardness measurements.

  11. Effect of microstructure on static and dynamic mechanical properties of high strength steels

    NASA Astrophysics Data System (ADS)

    Qu, Jinbo

    The high speed deformation behavior of a commercially available dual phase (DP) steel was studied by means of split Hopkinson bar apparatus in shear punch (25m/s) and tension (1000s-1) modes with an emphasis on the influence of microstructure. The cold rolled sheet material was subjected to a variety of heat treatment conditions to produce several different microstructures, namely ferrite plus pearlite, ferrite plus bainite and/or acicular ferrite, ferrite plus bainite and martensite, and ferrite plus different fractions of martensite. Static properties (0.01mm/s for shear punch and 0.001s -1 for tension) of all the microstructures were also measured by an MTS hydraulic machine and compared to the dynamic properties. The effects of low temperature tempering and bake hardening were investigated for some ferrite plus martensite microstructures. In addition, two other materials, composition designed as high strength low alloy (HSLA) steel and transformation induced plasticity (TRIP) steel, were heat treated and tested to study the effect of alloy chemistry on the microstructure and property relationship. A strong effect of microstructure on both static and dynamic properties and on the relationship between static and dynamic properties was observed. According to the variation of dynamic factor with static strength, three groups of microstructures with three distinct behaviors were identified, i.e. classic dual phase (ferrite plus less than 50% martensite), martensite-matrix dual phase (ferrite plus more than 50% martensite), and non-dual phase (ferrite plus non-martensite). Under the same static strength level, the dual phase microstructure was found to absorb more dynamic energy than other microstructures. It was also observed that the general dependence of microstructure on static and dynamic property relationship was not strongly influenced by chemical composition, except the ferrite plus martensite microstructures generated by the TRIP chemistry, which exhibited

  12. Evaluation of Heat-affected Zone Hydrogen-induced Cracking in High-strength Steels

    NASA Astrophysics Data System (ADS)

    Yue, Xin

    Shipbuilding is heavily reliant on welding as a primary fabrication technique. Any high performance naval steel must also possess good weldability. It is therefore of great practical importance to conduct weldability testing of naval steels. Among various weldability issues of high-strength steels, hydrogen-induced cracking (HIC) in the heat-affected zone (HAZ) following welding is one of the biggest concerns. As a result, in the present work, research was conducted to study the HAZ HIC susceptibility of several naval steels. Since the coarse-grained heat-affected zone (CGHAZ) is generally known to be the most susceptible to HIC in the HAZ region, the continuous cooling transformation (CCT) behavior of the CGHAZ of naval steels HSLA-65, HSLA-100, and HY-100 was investigated. The CGHAZ microstructure over a range of cooling rates was characterized, and corresponding CCT diagrams were constructed. It was found that depending on the cooling rate, martensite, bainite, ferrite and pearlite can form in the CGHAZ of HSLA-65. For HSLA-100 and HY-100, only martensite and bainite formed over the range of cooling rates that were simulated. The constructed CCT diagrams can be used as a reference to select welding parameters to avoid the formation of high-hardness martensite in the CGHAZ, in order to ensure resistance to hydrogen-induced cracking. Implant testing was conducted on the naval steels to evaluate their susceptibility to HAZ HIC. Stress vs. time to failure curves were plotted, and the lower critical stress (LCS), normalized critical stress ratio (NCSR) and embrittlement index (EI) for each steel were determined, which were used to quantitatively compare HIC susceptibility. The CGHAZ microstructure of the naval steels was characterized, and the HIC fracture behavior was studied. Intergranular (IG), quasi-cleavage (QC) and microvoid coalescence (MVC) fracture modes were found to occur in sequence during the crack initiation and propagation process. This was

  13. Effect of controlled cooling on the formability of TS 590 MPa grade hot-rolled high strength steels

    NASA Astrophysics Data System (ADS)

    Cho, Yeol-Rae; Chung, Jin-Hwan; Ku, Hwang-Hoe; Kim, In-Bae

    1999-12-01

    The effect of cooling on the mechanical properties of hot-rolled high strength steels was investigated in order to improve the stretch-flangeability of conventional TS 590 MPa grade for the automotive parts through laboratory simulation and mill-scale production. The low temperature coiling method using a 3-step controlled cooling pattern after hot rolling was very effective for producing Nb-bearing high strength steel with high stretch- flangeability. It was suggested that the suppressed precipitation of grain boundary cementites and the decreased hardness difference between the ferrite matrix and bainite phases cause the excellent stretch-flangeability of ferrite-bainite duplex microstructure steel. Therefore, the formation and propagation of microcracks were suppressed relative to conventional HSLA steel with the ferrite and pearlite microstructure. In addition, the elongation improved compared with that of hot-rolled steel sheets using the conventional early cooling pattern because the volume fraction of polygonal ferrite increased.

  14. An analytical electron microscopy study of paraequilibrium cementite precipitation in ultra-high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, G.; Olson, G. B.; Campbell, C. E.

    1999-03-01

    To support quantitative design of ultra-high-strength (UHS) secondary-hardening steels, the precipitation of cementite prior to the precipitation of the M2C phase is investigated using a model alloy. The microstructure of cementite is investigated by transmission electron microscopy (TEM) techniques. Consistent with earlier studies on tempering of Fe-C martensite, lattice imaging of cementite suggests microsyntactic intergrowth of M5C2 (Hägg carbide). The concentration of substitutional alloying elements in cementite are quantified by high-resolution analytical electron microscopy (AEM) using extraction replica specimens. Quantification of the substitutional elements in cementite confirms its paraequilibrium (PE) state with ferrite at the very early stage of tempering. The implications of these results are discussed in terms of the thermodynamic driving force for nucleation of the primary-strengthening, coherent M2C carbide phase. The ferrite-cementite PE condition reduces the carbon concentration in the ferrite matrix with a significant reduction of M2C driving force. The kinetics of dissolution of PE cementite and its transition to other intermediate states will also influence the kinetics of secondary hardening behavior in UHS steels.

  15. Orientation dependence of microfracture behavior in a dual-phase high-strength low-alloy steel

    SciTech Connect

    Suh, D.; Lee, S.; Kim, N.J.; Kwon, D.

    1997-02-01

    In selecting the processing conditions and evaluating the reliability of structural materials, microscopic observations and identification of the fracture mechanisms in local cracking behavior are required. An important instance in the failure of the local brittle zone (LBZ) in the welding zone. The LBZ, which is very brittle, is the coarse-grained heat-affected zone near the fusion line, a zone known to be critical to the fracture toughness of welded parts. Thus, maintaining stable fracture resistance by predicting the microfracture behavior is important when using high-strength low-alloy (HSLA) steels in offshore structural steel welds. Depending on the thermal cycles involved during welding, the ferrite/martensite structure can have various morphologies of martensite particles, for example, fibrous and blocky martensite. In summary, in situ SEM fracture tests reveal that in the L-oriented IQ DCB specimen, a microcrack tends to propagate relatively uniformly throughout the ferrite and well-distributed fine fibrous martensite, yielding good elongation with high strength level. Also, the IQ structure in the T orientation shows similar microfracture behavior. On the other hand, in the SQ structure, where blocky-type martensite is mixed with ferrite, strain is localized into shear bands mostly in the ferrite region, and a local microcrack propagates along the strain-localized band formed in the ferrite, resulting in the SQ structure in the T orientation, where the ferrite-martensite bands are parallel to the notch direction, the martensite cannot act as an efficient barrier to microcrack advance, and thus the tensile ductility is decreased.

  16. In situ neutron diffraction of heavily drawn steel wires with ultra-high strength under tensile loading

    SciTech Connect

    Tomota, Y. . E-mail: tomota@mx.ibaraki.ac.jp; Suzuki, T.; Kanie, A.; Shiota, Y.; Uno, M.; Moriai, A.; Minakawa, N.; Morii, Y.

    2005-01-10

    To make clear the strengthening mechanism of heavily drawn steel wires exhibiting ultra-high strength, in situ neutron diffraction during tensile loading was performed. A ferrite steel (FK) subjected to a true strain of 6.6 and a pearlite steel (PS) subjected to 4.0 were extended on a tensile tester and (1 1 0) diffraction profiles were measured at various holding stresses. Tensile strengths of steel FK and PS are 1.7 and 3.7 GPa, respectively. The change in (1 1 0) spacing with tensile stress is reversible, i.e., elastic, close to the relevant tensile strength. A stress versus (1 1 0) lattice plane strain is linear for steel FK while evidently nonlinear at higher stresses for steel PS. In steel PS in which cementite peaks were hardly observed, the strengthening mechanism is postulated to be different from that for as-patented pearlite steels.

  17. Studies of Evaluation of Hydrogen Embrittlement Property of High-Strength Steels with Consideration of the Effect of Atmospheric Corrosion

    NASA Astrophysics Data System (ADS)

    Akiyama, Eiji; Wang, Maoqiu; Li, Songjie; Zhang, Zuogui; Kimura, Yuuji; Uno, Nobuyoshi; Tsuzaki, Kaneaki

    2013-03-01

    Hydrogen embrittlement of high-strength steels was investigated by using slow strain rate test (SSRT) of circumferentially notched round bar specimens after hydrogen precharging. On top of that, cyclic corrosion tests (CCT) and outdoor exposure tests were conducted prior to SSRT to take into account the effect of hydrogen uptake under atmospheric corrosion for the evaluation of the susceptibility of high-strength steels. Our studies of hydrogen embrittle properties of high-strength steels with 1100 to 1500 MPa of tensile strength and a prototype ultrahigh-strength steel with 1760 MPa containing hydrogen traps using those methods are reviewed in this article. A power law relationship between notch tensile strength of hydrogen-precharged specimens and diffusible hydrogen content has been found. It has also been found that the local stress and the local hydrogen concentration are controlling factors of fracture. The results obtained by using SSRT after CCT and outdoor exposure test were in good agreement with the hydrogen embrittlement fracture property obtained by means of long-term exposure tests of bolts made of the high-strength steels.

  18. Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

    NASA Astrophysics Data System (ADS)

    Yin, Hong-xiang; Zhao, Ai-min; Zhao, Zheng-zhi; Li, Xiao; Li, Shuang-jiao; Hu, Han-jiang; Xia, Wei-guang

    2015-03-01

    The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity (TRIP) steel (0.2C-2.0Si-1.8Mn) were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a traditional TRIP steel containing as-cold-rolled ferrite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRIP-aided steel with martensite as the original microstructure, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, resulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening behavior is also discussed for both types of steel.

  19. Detection of stress corrosion cracking of high-strength steel used in prestressed concrete structures by acoustic emission technique

    NASA Astrophysics Data System (ADS)

    Ramadan, S.; Gaillet, L.; Tessier, C.; Idrissi, H.

    2008-02-01

    The stress corrosion cracking (SCC) of high-strength steel used in prestressed concrete structures was studied by acoustic emission technique (AE). A simulated concrete pore (SCP) solution at high-alkaline (pH ≈ 12) contaminated by sulphate, chloride, and thiocyanate ions was used. The evolution of the acoustic activity recorded during the tests shows the presence of several stages related respectively to cracks initiation due to the local corrosion imposed by corrosives species, cracks propagation and steel failure. Microscopic examinations pointed out that the wires exhibited a brittle fracture mode. The cracking was found to propagate in the transgranular mode. The role of corrosives species and hydrogen in the rupture mechanism of high-strength steel was also investigated. This study shows promising results for an potential use in situ of AE for real-time health monitoring of eutectoid steel cables used in prestressed concrete structures.

  20. Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: II. Residual-Field Inspection

    DTIC Science & Technology

    2014-12-01

    DSTO Defence Science and Technology Organisation D6ac Denotes a grade of high strength steel FEM Finite element modelling (for calculating magnetic...UNCLASSIFIED UNCLASSIFIED Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: II...ABSTRACT Since its introduction in the 1970s, magnetic rubber testing (MRT) has been used successfully to inspect critical high-strength steel

  1. Numerical analysis of the flexible roll forming of an automotive component from high strength steel

    NASA Astrophysics Data System (ADS)

    Abeyrathna, B.; Abvabi, A.; Rolfe, B.; Taube, R.; Weiss, M.

    2016-11-01

    Conventional roll forming is limited to components with uniform cross-section; the recently developed flexible roll forming (FRF) process can be used to form components which vary in both width and depth. It has been suggested that this process can be used to manufacture automotive components from Ultra High Strength Steel (UHSS) which has limited tensile elongation. In the flexible roll forming process, the pre-cut blank is fed through a set of rolls; some rolls are computer-numerically controlled (CNC) to follow the 3D contours of the part and hence parts with a variable cross-section can be produced. This paper introduces a new flexible roll forming technique which can be used to form a complex shape with the minimum tooling requirements. In this method, the pre-cut blank is held between two dies and the whole system moves back and forth past CNC forming rolls. The forming roll changes its angle and position in each pass to incrementally form the part. In this work, the process is simulated using the commercial software package Copra FEA. The distribution of total strain and final part quality are investigated as well as related shape defects observed in the process. Different tooling concepts are used to improve the strain distribution and hence the part quality.

  2. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    PubMed Central

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  3. Microstructure and oxidation behavior of high strength steel AISI 410 implanted with nitrogen ion

    NASA Astrophysics Data System (ADS)

    Bandriyana, Ismoyo, Agus Hadi; Sujitno, Tjipto; Dimyati, A.

    2016-04-01

    Surface treatment by implantation with nitrogen-ion was performed on the commercial feritic high strength steel AISI 410 which is termed for high temperature applications. The aim of this research was focused on the surface modification to improve its high temperature oxidation property in the early stages. Ion implantation was carried out at acceleration energy of 100 KeV and ion current 10 mA for 30, 60 and 90 minutes. The samples were subjected to the high temperature oxidation test by means of thermogravimetry in a magnetic suspension balance (MSB) at 500 °C for 5 hours. The scanning electron microscopy (SEM), X-ray diffraction spectrometry (XRD) and Vickers Hardness measurement were used for sample characterization. The formation of ferro-nitride phase after implantation did not occur, however a thin layer considered to contain nitrogen interstitials was detected. The oxidation of both samples before and after implantation followed parabolic kinetics indicating inward growth of oxide scale characteristically due to diffusion of oxygen anions towards matrix surface. After oxidation test relativelly stable oxide scales were observed. Oxidation rates decreased proportionally with the increasing of implantation time due to the formation of oxide layer which is considered to be effectiv inhibitor for the oxygen diffusion.

  4. The strain-rate sensitivity of high-strength high-toughness steels.

    SciTech Connect

    Dilmore, M.F.; Crenshaw, Thomas B.; Boyce, Brad Lee

    2006-01-01

    The present study examines the strain-rate sensitivity of four high strength, high-toughness alloys at strain rates ranging from 0.0002 s-1 to 200 s-1: Aermet 100, a modified 4340, modified HP9-4-20, and a recently developed Eglin AFB steel alloy, ES-1c. A refined dynamic servohydraulic method was used to perform tensile tests over this entire range. Each of these alloys exhibit only modest strain-rate sensitivity. Specifically, the strain-rate sensitivity exponent m, is found to be in the range of 0.004-0.007 depending on the alloy. This corresponds to a {approx}10% increase in the yield strength over the 7-orders of magnitude change in strain-rate. Interestingly, while three of the alloys showed a concominant {approx}3-10% drop in their ductility with increasing strain-rate, the ES1-c alloy actually exhibited a 25% increase in ductility with increasing strain-rate. Fractography suggests the possibility that at higher strain-rates ES-1c evolves towards a more ductile dimple fracture mode associated with microvoid coalescence.

  5. Determination of the continuous cooling transformation diagram of a high strength low alloyed steel

    NASA Astrophysics Data System (ADS)

    Kang, Hun Chul; Park, Bong June; Jang, Ji Hun; Jang, Kwang Soon; Lee, Kyung Jong

    2016-11-01

    The continuous cooling transformation diagram of a high strength low alloyed steel was determined by a dilatometer and microscopic analysis (OM, SEM) as well as thermodynamic analysis. As expected, Widmanstätten ferrite, bainite and martensite coexisted for most cooling rates, which made it difficult to determine the transformation kinetics of individual phases. However, peaks were clearly observed in the dilatometric {d( {LVDT} )}/{dT} curves. By overlapping the {d( {LVDT} )}/{dT} curves, which were determined using various cooling rates, peaks were separated and the peak rate temperatures, as well as the temperature at the start of transformation (5%) and the end of transformation (95%) of an individual phase, were determined. A SEM analysis was also conducted to identify which phase existed and to quantify the volume fraction of each phase. It was confirmed that the additional {d( {LVDT} )}/{dT} curve analysis described the transformation behavior more precisely than the conventional continuous cooling transformation diagram, as determined by the volume measured from the microstructure analysis.

  6. FE Simulation Models for Hot Stamping an Automobile Component with Tailor-Welded High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Tang, Bingtao; Wang, Qiaoling; Wei, Zhaohui; Meng, Xianju; Yuan, Zhengjun

    2016-05-01

    Ultra-high-strength in sheet metal parts can be achieved with hot stamping process. To improve the crash performance and save vehicle weight, it is necessary to produce components with tailored properties. The use of tailor-welded high-strength steel is a relatively new hot stamping process for saving weight and obtaining desired local stiffness and crash performance. The simulation of hot stamping boron steel, especially tailor-welded blanks (TWBs) stamping, is more complex and challenging. Information about thermal/mechanical properties of tools and sheet materials, heat transfer, and friction between the deforming material and the tools is required in detail. In this study, the boron-manganese steel B1500HS and high-strength low-alloy steel B340LA are tailor welded and hot stamped. In order to precisely simulate the hot stamping process, modeling and simulation of hot stamping tailor-welded high-strength steels, including phase transformation modeling, thermal modeling, and thermal-mechanical modeling, is investigated. Meanwhile, the welding zone of tailor-welded blanks should be sufficiently accurate to describe thermal, mechanical, and metallurgical parameters. FE simulation model using TWBs with the thickness combination of 1.6 mm boron steel and 1.2 mm low-alloy steel is established. In order to evaluate the mechanical properties of the hot stamped automotive component (mini b-pillar), hardness and microstructure at each region are investigated. The comparisons between simulated results and experimental observations show the reliability of thermo-mechanical and metallurgical modeling strategies of TWBs hot stamping process.

  7. Variation in Mechanical Properties and Heterogeneity in Microstructure of High-Strength Ferritic Steel During Mill Trial

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Barat, K.; Das, S. K.; Ravi Kumar, B.; Pramanick, A. K.; Chakraborty, J.; Das, G.; Hadas, S.; Bharathy, S.; Ray, S. K.

    2014-06-01

    HS600 and HS800 are two new generation, high-strength advanced ferritic steels that find widespread application in automobiles. During commercial production of the same grades with different thicknesses, it has been found that mechanical properties like tensile strength and stretchability varied widely and became inconsistent. In the current endeavor, two different thicknesses have been chosen from a mill trial sample of HS600 and HS800. An in-depth structural characterization was carried out for all four alloys to explain the variation in their respective mechanical and shear punch properties. The carbon content was smaller and Ti + Mo quantity was higher in case of HS800 with respect to HS600. The microstructure of both steels consisted of the dispersion of (Ti,Mo)C in a ferrite matrix. The grain size of HS800 was little larger than HS600 due to an increased coiling temperature (CT) of the former in comparison to the latter. It was found that in case of same grade of steel with a different thickness, a variation in microstructure occurred due to change in strain, CT, and cooling rate. The strength and stretch formability of these two alloys were predominantly governed by a microalloyed carbide. In this respect, carbides with a size range above 5 nm were responsible for loosing coherency with ferrite matrix. In case of HS600, both ≤5 and >5-nm size (Ti,Mo)C precipitates shared a nearly equal fraction of microalloyed precipitates. However, for HS800, >5-nm size (Ti,Mo)C carbide was substantially higher than ≤5-nm size alloy carbides. The ultimate tensile strength and yield strength of HS800 was superior to that of HS600 owing to a higher quantity of microalloyed carbide with a decreased column width and interparticle distance. A higher degree of in-coherency of HS800 made the alloy prone to crack formation with low stretchability.

  8. Shielded Metal Arc Welding Consumables for Advanced High Strength Steels

    DTIC Science & Technology

    1992-02-01

    100 ksi) depends on the availability of adequate welding consumables. In the case of shielded metal arc welding, the electrodes must provide...associated with the potassium silicate binder (K2 SiO3 .nH2 0). The fluxes were then crushed and sized to 14# Tyler mesh (1.7 mm screen aperture) to...determined that the hydrated potassium silicate binder (K2 SiO3 .nH20) used in this investi- gation was 50 wt. pct. potassium silicate (K 2SiO 3 ) and

  9. Computational design and analysis of high strength austenitic TRIP steels for blast protection applications

    NASA Astrophysics Data System (ADS)

    Sadhukhan, Padmanava

    Recent assessment of material property requirements for blast resistant applications, especially for the naval ship hulls, has defined the need to design steels with high stretch ductility and fragment penetration resistance, along with high strength and adequate toughness. Using a system based computational materials design approach, two series of austenitic (gamma) steels have been designed -- BA120 to exhibit high uniform ductility in tension (>20%) and SA120 to exhibit high tensile (>20%) and shear strains (>50%), with both alloys maintaining high levels of yield strength (120 ksi/827 MPa) at room temperature under Tensile and Shear stress states. BA120 is low chromium (4 wt %) high nickel (23.5 wt %) alloy while the SA120 is a high chromium design (10 wt %), both designed for non-magnetic behavior. The Thermo-Calc computational thermodynamics software in conjunction with a Ni-DATA 7 thermodynamic database has been used to model precipitation strengthening of the alloy, by quantifying the dependence of yield stress of austenitic steels on the mole fraction of the precipitated gamma' (Gamma Prime) Ni3(Ti, Al) phase. The required high strength has been achieved by the precipitation of spheroidal intermetallic gamma' -- phase of optimum diameter (15 nm) in equilibrium with the matrix at the standard aging temperature. Adequate Al and Ti with respect 5 to the Ni in the matrix ensure enough gamma' phase fraction and number density of precipitates to provide the necessary strength. The predicted gamma' precipitation strengthening to 120-130 ksi for both BA120 and SA120 has been validated through both microhardness as well as static and dynamic tensile and shear tests conducted at room temperature. 3-D LEAP analysis of the aged specimens has shown the expected size and distribution of gamma' -- precipitates with good compositional accuracy of predicted values from the thermodynamic models, for both matrix austenite and gamma'. Metastable austenitic steels have been

  10. Individual and Combined Effects of Sulfur and Phosphorus on the Toughness of High Strength Steels.

    DTIC Science & Technology

    1982-05-01

    phosphorus on low carbon steel was thoroughly studied by Hopkins and Tipler . (3) Enzian (4) also made a similar study, but he investigated the simultaneous...solubility of P in c-Fe is about 0.015% at room temperature. (6,7) However, in the metastable state, Hopkins and Tipler found no evidence of second phase... 1c 1 (2) where G is the modulus of elasticity in shear, b is Burgers vector, Vc is the advancing velocity of the microcrack and 8 is a constant. 6 I

  11. High-strength stainless steels for corrosion mitigation in prestressed concrete: Development and evaluation

    NASA Astrophysics Data System (ADS)

    Moser, Robert D.

    Corrosion of prestressing reinforcement in concrete structures exposed to marine environments and/or deicing chemicals is a problem of critical concern. While many corrosion mitigation technologies are available for reinforced concrete (RC), those available for use in prestressed concrete (PSC) are limited and in many cases cannot provide the 100+ year service life needed in new construction, particularly when exposed to severe marine environments. The use of stainless steel alloys in RC structures has shown great success in mitigating corrosion in even the most severe of exposures. However, the use of high-strength stainless steels (HSSSs) for corrosion mitigation in PSC structures has received limited attention. To address these deficiencies in knowledge, an experimental study was conducted to investigate the feasibility of using HSSSs for corrosion mitigation in PSC. The study examined mechanical behavior, corrosion resistance, and techniques for the production of HSSS prestressing strands. Stainless steel grades 304, 316, 2101, 2205, 2304, and 17-7 were produced as cold drawn wires with diameters of approximately 4 mm (0.16 in). A 1080 prestressing steel was also included to serve as a control. Tensile strengths of 1250 to 1550 MPa (181 to 225 ksi) were achieved in the cold-drawn candidate HSSSs. Non-ductile failure modes with no post-yield strain hardening were observed in all candidate HSSSs. 1000 hr stress relaxation of all candidate HSSSs was predicted to be between 6 and 8 % based on the results of 200 hr tests conducted at 70 % of the ultimate tensile strength. Residual stresses due to the cold drawing had a significant influence on stress vs. strain behavior and stress relaxation. Electrochemical corrosion testing found that in solutions simulating alkaline concrete, all candidate HSSSs showed exceptional corrosion resistance at chloride (Cl-) concentrations from zero to 0.25 M. However, when exposed to solutions simulating carbonated concrete, corrosion

  12. Effect of Boron Addition on Microstructural Evolution and Room-Temperature Mechanical Properties of Novel Fe66- x CrNiB x Si ( x = 0, 0.25, 0.50 and 0.75 Wt Pct) Advanced High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Askari-Paykani, Mohsen; Shahverdi, Hamid Reza; Miresmaeili, Reza

    2016-11-01

    In this study, the Vickers hardnesses and room-temperature uniaxial tensile behaviors of four Fe66- x CrNiB x Si ( x = 0 (0B), 0.25 (25B), 0.50 (50B), and 0.75 (75B) wt pct) advanced high-strength steels (AHSSs) in the as-hot-rolled and heat-treated (1373 K (1100 °C)/2 h + 973 K (700 °C)/20 min) conditions were investigated. Microstructural evolution after solidification, hot rolling, heat treatment, and uniaxial tensile tests of 0B, 25B, 50B, and 75B AHSSs was also characterized using field emission gun scanning electron microscopy and X-ray diffraction. The tensile behaviors of the 0B, 25B, 50B, and 75B AHSSs were manifested by an excellent combination of strength and ductility over 34.7 and 47.1 GPa pct, 36.9 and 42.3 GPa pct, 45.9 and 46.4 GPa pct, and 11.9 and 47.8 GPa pct, respectively, arising from microband-induced plasticity in the 0B, 50B, and 75B AHSSs and transformation-induced plasticity in the 25B specimens. All specimens in the as-hot-rolled and heat-treated states showed an austenitic matrix grain. Adding boron to the base alloy (0B) resulted in grain refinement, M2B dispersion, precipitation hardening, and solid solution strengthening, which led to an increase in strength. The results of the present work show promise for automotive applications that require excellent properties and reduced specific weight.

  13. Fracture Profile and Crack Propagation of Ultra-High Strength Hot-Stamped Boron Steel During Mechanical Trimming Process

    NASA Astrophysics Data System (ADS)

    Han, Xianhong; Yang, Kun; Chen, Sisi; Chen, Jun

    2015-10-01

    Mechanical trimming process for ultra-high strength boron steel after hot stamping was carried out in this study. Shear and tensile tests were designed to analyze the influences of stress state on the fracture mode; trimmed fracture surface and profile were observed and compared to other commonly used steels such as DP980 and Q235 etc.; the crack propagation during trimming process was studied through step-by-step tests. The observation and analysis reveal that the fracture mode of hot-stamped boron steel is highly related to the stress state, it belongs to cleavage fracture on low stress triaxiality but dimple fracture on high stress triaxiality. Such phenomenon is reflected in the trimming process, during which the stress state changes from shear-dominated state to tensile-dominated state. In addition, the burnish zone of trimmed boron steel is much smaller than other high strength steels, and the profile of cutting surface shows an `S'-like shape which is destructive to the trimming tool. Moreover, during the trimming process, most martensite laths near the cutting edge are stretched and rotated markedly to the direction of the shear band, and the main crack expands along those grain boundaries, which may penetrate through a few martensite laths and form small crack branches.

  14. Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: I. Active-Field Inspection

    DTIC Science & Technology

    2014-12-01

    D6ac Denotes a grade of high strength steel MLE Maximum likelihood estimate MPI Magnetic particle inspection MRT Magnetic rubber testing NDE...crack detection if the coercive field of the grade of steel is increased [45]. Field values quoted in the general MRT literature† are of limited value...UNCLASSIFIED UNCLASSIFIED Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: I

  15. EIS Behavior of Experimental High-Strength Steel in Near-Neutral pH and Load Conditions

    NASA Astrophysics Data System (ADS)

    Barraza-Fierro, Jesus Israel; Serna-Barquera, Sergio Alonso; Campillo-Illanes, Bernardo Fabian; Castaneda, Homero

    2017-02-01

    Two thermomechanical heat treatments were applied to a high-strength low carbon steel with an experimental chemical composition, and as a result two different microstructures were obtained. Steel A had a ferritic microstructure, and steel B had a bainitic-martensitic one. The corrosion behavior was reviewed at long times in samples without load by means of Electrochemical Impedance Spectroscopy (EIS) in a near-neutral pH (NNpH) environment. The results showed that the quantity and adherence of corrosion products on the sample surface at long times are different. Hence, the impedance was higher for steel B. Slow strain rate testing (SSRT) was applied to tempered samples of the two steels at 473 K, 673 K, and 873 K (200 °C, 400 °C, and 600 °C), and the corrosion behavior was acquired using EIS at the same time as the SSRT in NNpH conditions. This is a novel result because the tension samples were not electrically isolated from the rest of the load frame. The impedance for the ferritic steel was higher than the bainitic-martensitic one, while it slightly decreased for both steel over time. Tempering improved the corrosion resistance for steel A, while it was not modified for steel B. The corrosion behavior could be associated with the susceptibility of these steels to stress corrosion cracking. A transmission line model was proposed to show qualitatively the corrosion behavior of a crack in the steel, if there is a potential profile inside the crack. A hypothetical potential profile was acquired as well as different impedance behaviors based on electrochemical variables.

  16. EIS Behavior of Experimental High-Strength Steel in Near-Neutral pH and Load Conditions

    NASA Astrophysics Data System (ADS)

    Barraza-Fierro, Jesus Israel; Serna-Barquera, Sergio Alonso; Campillo-Illanes, Bernardo Fabian; Castaneda, Homero

    2017-04-01

    Two thermomechanical heat treatments were applied to a high-strength low carbon steel with an experimental chemical composition, and as a result two different microstructures were obtained. Steel A had a ferritic microstructure, and steel B had a bainitic-martensitic one. The corrosion behavior was reviewed at long times in samples without load by means of Electrochemical Impedance Spectroscopy (EIS) in a near-neutral pH (NNpH) environment. The results showed that the quantity and adherence of corrosion products on the sample surface at long times are different. Hence, the impedance was higher for steel B. Slow strain rate testing (SSRT) was applied to tempered samples of the two steels at 473 K, 673 K, and 873 K (200 °C, 400 °C, and 600 °C), and the corrosion behavior was acquired using EIS at the same time as the SSRT in NNpH conditions. This is a novel result because the tension samples were not electrically isolated from the rest of the load frame. The impedance for the ferritic steel was higher than the bainitic-martensitic one, while it slightly decreased for both steel over time. Tempering improved the corrosion resistance for steel A, while it was not modified for steel B. The corrosion behavior could be associated with the susceptibility of these steels to stress corrosion cracking. A transmission line model was proposed to show qualitatively the corrosion behavior of a crack in the steel, if there is a potential profile inside the crack. A hypothetical potential profile was acquired as well as different impedance behaviors based on electrochemical variables.

  17. Local heat treatment of high strength steels with zoom-optics and 10kW-diode laser

    NASA Astrophysics Data System (ADS)

    Baumann, Markus; Krause, Volker; Bergweiler, Georg; Flaischerowitz, Martin; Banik, Janko

    2012-03-01

    High strength steels enable new solutions for weight optimized car bodies without sacrificing crash safety. However, cold forming of these steels is limited due to the need of high press capacity, increased tool wear, and limitations in possible geometries. One can compensate for these drawbacks by local heat treatment of the blanks. In high-deformation areas the strength of the material is reduced and the plasticity is increased by diode laser irradiation. Local heat treatment with diode laser radiation could also yield key benefits for the applicability of press hardened parts. High strength is not desired all over the part. Joint areas or deformation zones for requested crash properties require locally reduced strength. In the research project "LOKWAB" funded by the German Federal Ministry of Education and Research (BMBF), heat treatment of high strength steels was investigated in cooperation with Audi, BMW, Daimler, ThyssenKrupp, Fraunhofer- ILT, -IWU and others. A diode laser with an output power of 10 kW was set up to achieve acceptable process speed. Furthermore a homogenizing zoom-optics was developed, providing a rectangular focus with homogeneous power density. The spot size in x- and y-direction can be changed independently during operation. With pyrometer controlled laser power the surface temperature is kept constant, thus the laser treated zone can be flexibly adapted to the needs. Deep-drawing experiments show significant improvement in formability. With this technique, parts can be manufactured, which can conventionally only be made of steel with lower strength. Locally reduced strength of press hardened serial parts was demonstrated.

  18. Stress-Corrosion Cracking in High Strength Steels and in Titanium and Aluminum Alloys

    DTIC Science & Technology

    1972-01-01

    importance that the newcomer might wonder why the question is not settled almost as the first order of business . The reason is that to prove the... Agricola and J. T. Snyder, "Stress Corrosion of Explosively Deformed High-Strength Alloys," Metals Eng. Quart. 7 (No. 3), 59 (1967). 138. P. N. Orava

  19. Strategies for Mitigation of Hydrogen Environment Assisted Cracking of High Strength Steels

    DTIC Science & Technology

    2006-01-01

    strengthening clusters/coherent precipitates in a complex precipitation hardened, martensitic microstructure. However, the performance of such steels is... martensitic steels such as AISI 4340, this time-dependent subcritical cracking is typically intergranular (IG) along prior- austenite grain boundaries...2,11,13,14,19,36]. For example, l8Ni maraging steels contain only trace levels of P, S, Si, and Mn, but are susceptible to severe IG IHE and HEE [6- 8

  20. Development of Ferrium S53 High-Strength, Corrosion-Resistant Steel

    DTIC Science & Technology

    2009-01-01

    19 Figure 8. Surfaces of unpainted 15 - 5PH and S53 after 12 month beach exposureC Kure Beach...strength steel used in landing gear, and equivalent in corrosion resistance to the lower strength 15 - 5PH stainless steel used in actuators. It also...for using S53 in place of lower strength corrosion-resistant (CRES) steels such as 15 - 5PH , 17-4PH, and PH13-8Mo, which are used in applications

  1. Effect of Multistage Heat Treatment on Microstructure and Mechanical Properties of High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Liu, Qingdong; Wen, Haiming; Zhang, Han; Gu, Jianfeng; Li, Chuanwei; Lavernia, Enrique J.

    2016-05-01

    The influence of Cu-rich precipitates (CRPs) and reverted austenite (RA) on the strength and impact toughness of a Cu-containing 3.5 wt pct Ni high-strength low-alloy (HSLA) steel after various heat treatments involving quenching (Q), lamellarization (L), and tempering (T) is studied using electron back-scatter diffraction, transmission electron microscopy, and atom probe tomography. The QT sample exhibits high strength but low impact toughness, whereas the QL samples mostly possess improved impact toughness but moderate strength, but the QLT samples again have degraded impact toughness due to additional tempering. The dispersion of nanoscale CRPs, which are formed during tempering, is responsible for the enhanced strength but simultaneously leads to the degraded impact toughness. The RA formed during lamellarization contributes to the improved impact toughness. Based on the present study, new heat treatment schedules are proposed to balance strength and impact toughness by optimizing the precipitation of CRPs and RA.

  2. Effect of fine scale microstructure and inclusions on the toughness of ultra high strength low alloy medium carbon steels

    NASA Astrophysics Data System (ADS)

    Choudhary, Pranay

    When fracture is due to micro-void coalescence the toughness of ultra high strength steels is determined by the nature of the inclusions in the steel and by the fine-scale microstructure of the steel. It has been previously shown for the steels HY180 (0.1 wt.% carbon) and AF1410 (0.16 wt.% carbon) that one can improve toughness by increasing inclusion spacing through the use of rare-earths and similarly increase toughness by having inclusion types that are resistant to void nucleation though the use of titanium additions. The purpose of this work has been to determine the extent to which rare-earth additions and titanium additions can be used to control inclusion characteristics and improve the toughness of ultra high strength low alloy steels such as 4340 (0.4 wt.% carbon) and 300M. Because silicon additions on the order of 2 wt.% can be used to increase the strength of 0.4 wt.% carbon low-alloy steels without resorting to increased carbon levels, this work also examined the degree to which silicon content influences the inclusion distributions when rare-earth additions or titanium additions are used to modify inclusion type. Two separate low-alloy systems, 4340 and Base+Ni+Si series alloys were investigated. Extensive mechanical testing was performed by tensile testing, plane strain fracture toughness tests and Charpy impact toughness tests. True stress-true strain curves were obtained by applying the method of Bridgman. The inclusion analysis of the micrographs obtained using SEM was used to obtain the average inclusion radius, inclusion volume fraction and inclusion spacing. Void nucleation curves were obtained to characterize the strain at which inclusions first nucleate voids. Subsequently the critical interfacial stress at which these inclusions nucleate voids was also obtained. The retained austenite content was measured using X-Ray diffraction while analysis of thin foils and extraction replicas was performed using Transmission Electron Microscopy (TEM

  3. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    NASA Astrophysics Data System (ADS)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  4. Performance optimization and computational design of ultra-high strength gear steels

    NASA Astrophysics Data System (ADS)

    Tiemens, Benjamin Lee

    Rising power density requirements in transmission gear applications are swiftly outpacing gear redesign alone and will ultimately depend on better materials. Ni-Co secondary hardening steels show great promise for these applications due to their optimized combination of strength and toughness. The commercially available secondary hardening alloys GearMet RTM C61 and C67 have already demonstrated promising contact fatigue resistance, however bending fatigue is anticipated to be the primary failure mode limiting high power density gear applications. Single tooth bending fatigue testing was therefore completed on C61 and C67 spur gears to both assess the optimized performance of these alloys as well as identify defect populations currently limiting further advances. The resultant best-practice C61 spur gears in a shot peened and isotropic superfinished condition outperformed the top-ranking premium gear steel, demonstrating an approximate 15% improvement in bending fatigue endurance limit. Fatigue failures limiting further bending fatigue performance were identified to primarily initiate at three defect classes: shot peening-induced surface damage, subsurface inter-granular cleavage facets and Al2O3 and La2O2S inclusions. C67 spur gears did not show increased performance despite elevated surface hardness levels due to the inability of current shot peening practices to achieve maximum compressive stress in ultra-high hardness materials. In an effort to reduce the material cost of these alloys through minimization/elimination of cobalt alloying additions, BCC Cu precipitation was incorporated to offset ensuing losses in temper resistance by providing additional heterogeneous nucleation sites for the M2C strengthening dispersion. Fifty-pound experimental heats were made of four designed compositions. Peak hardness levels achieved during tempering fell on average 200 VHN short of the 900 VHN designed surface hardness. 3-dimensional local electrode atom probe (LEAP

  5. Crack initiation observation and local stress analysis in shear fracture tests of ultra-high strength steels

    NASA Astrophysics Data System (ADS)

    Ma, Ninshu; Takada, Kenji; Sugimoto, Nao

    2016-08-01

    To investigate the local strain and stress at the crack initiation position in shear fracture test pieces of ultra-high strength steels, a butterfly shear fracture specimen was employed. The crack initiation position and propagation direction were observed during shear fracture tests by high speed cameras and investigated through analysing the fracture surface by scanning electron microscope. Further, the finite element method was employed and the stress-triaxiality at the crack initiation position was investigated. It can be obtained that the crack initiated at the position where the stress state is close to uniaxial tensile state or plane strain state more than pure shear stress state.

  6. High Strength and Retained Ductility Achieved in a Nitrided Strip Cast Nb-Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Xie, Kelvin Y.; Shrestha, Sachin L.; Felfer, Peter J.; Cairney, Julie M.; Killmore, Chris R.; Carpenter, Kristin R.; Kaul, Harold R.; Ringer, Simon P.

    2013-02-01

    The current study investigates the strengthening of an Nb-microallyed CASTRIP® steel at 798 K (525 °C) by nitriding in a KNO3 salt bath. Nitriding up to 1 hour dramatically increased the yield strength of the steel by ~35 pct (from 475 to 645 MPa) with no sacrifice of ductility (~16 pct). Further nitriding led to brittle fracture. Hardness profiles of the nitrided steels through the thickness reveal hard surfaces and a relatively softer core. The hardening of the shell in the nitrided steels is thought to be the combined effect of solid solution strengthening from nitrogen and dispersion strengthening from clusters and precipitates. The retained ductility is attributed to the hard-shell-soft-core structure through nitriding.

  7. Welding of High-Strength Steels for Aircraft and Missile Applications

    DTIC Science & Technology

    1959-10-12

    investigations have been limited to unwelded ma- terial. Conventional impact testing (such as the V-notch Charpy test) of weld metals also has been limited...is X200 and 300M ... ..................... . .. . . . . . ..... . 16 HOT-WORK DIE STEELS . . . . . . . . . . . . . .............. 17 Peerless...metal. A survey of the procedures currently being used is presented. Low-Alloy Martensitic Steels AISI 4340, AMS 6434, XZOO, 300M , and 17-Z2AS all are

  8. Ion Vapour Deposited (IVD) Aluminium Coatings for the Corrosion Protection of High Strength Steel

    DTIC Science & Technology

    1991-04-01

    4 ARL-MAT-R-123 AR-006-584 AD-A242 738 A ,- "" DEPARTMENT OF DEFENCE DEFENCE SCIENCE AND TECHNOLOGY ORGANISATION AERONAUTICAL RESEARCH LABORATORY...SCIENCE AND TECHNOLOGY ORGANISATION AERONAUTICAL RESEARCH LABORATORY Aircraft Materials Report 123 ION VAPOUR DEPOSITED (lVD) ALUMINIUM COATINGS FOR...the steel substrate provided the coating was sufficiently thick and its porosity low. Exposure of IID coated steel to aqzeous enviroments was found to

  9. High-strength state of ultrafine-grained martensitic steel produced by high pressure torsion

    NASA Astrophysics Data System (ADS)

    Karavaeva, M. V.; Nikitina, M. A.; Ganeev, A. V.; Islamgaliev, R. K.

    2017-02-01

    The paper presents the study results on the effect of severe plastic deformation (SPD) via high pressure torsion (HPT) on the structure and properties of martensitic steel. The contribution of different strengthening mechanisms in the strength of steel has been analyzed. It is shown that independently of the deformation temperature the main contribution in hardening belongs to grain boundaries (about 50 %), whereas the dislocation and solid solution components achieve 15 and 25 %, respectively.

  10. Graded High-Strength Spring-Steels by a Special Inductive Heat T reatment

    NASA Astrophysics Data System (ADS)

    Tump, A.; Brandt, R.

    2016-03-01

    A method for effective lightweight design is the use of materials with high specific strength. As materials e.g. titanium are very expensive, steel is still the most important material for manufacturing automotive components. Steel is cost efficient, easy to recycle and its tensile strength easily exceeds 2,000 MPa by means of modern QT-technology (Quenched and Tempered). Therefore, lightweight design is still feasible in spite of the high density of steel. However, a further increase of tensile strength is limited, especially due to an increasing notch sensitivity and exposure to a corrosive environment. One solution is a special QT-process for steel, which creates a hardness gradient from the surface to the core of the material. This type of tailored material possesses a softer layer, which improves material properties such as fracture toughness and notch sensitivity. This leads to a better resistance to stress corrosion cracking and corrosion fatigue. Due to this optimization, a weight reduction is feasible without the use of expensive alloying elements. To understand the damage mechanism a comprehensive testing procedure was performed on homogeneous and gradient steels. Some results regarding the fracture mechanic behavior of such steels will be discussed.

  11. Numerical and experimental evaluation of laser forming process for the shape correction in ultra high strength steels

    SciTech Connect

    Song, J. H.; Lee, J.; Lee, S.; Kim, E. Z.; Lee, N. K.; Lee, G. A.; Park, S. J.; Chu, A.

    2013-12-16

    In this paper, laser forming characteristics in ultra high strength steel with ultimate strength of 1200MPa are investigated numerically and experimentally. FE simulation is conducted to identify the response related to deformation and characterize the effect of laser power, beam diameter and scanning speed with respect to the bending angle for a square sheet part. The thermo-mechanical behaviors during the straight-line heating process are presented in terms of temperature, stress and strain. An experimental setup including a fiber laser with maximum mean power of 3.0 KW is used in the experiments. From the results in this work, it would be easily adjustment the laser power and the scanning speed by controlling the line energy for a bending operation of CP1180 steel sheets.

  12. Mixed-mode hydrogen-assisted cracking of high-strength steel: The role of cyclic load history

    SciTech Connect

    Toribio, J.; Ovejero, E.; Kharin, V.

    1999-07-01

    Prestressing steel wires are manufactured from a hot-rolled bar, which is heavily cold drawn to produce a highly resistant material. This manufacturing process generates very intense plastic deformations in the material and causes severe changes in its pearlitic microstructure, thus leading to anisotropic stress corrosion behavior in the form of environmentally assisted longitudinal splitting and, thus, mixed-mode stress corrosion cracking. This work describes experimental evidence of mixed-mode hydrogen-assisted cracking of high-strength steel and discusses the role of cyclic load history, because fatigue precracking is a fundamental technique of crack generation for posterior stress corrosion testing, and it has been reported that fatigue preloading may substantially alter the results from stress corrosion cracking tests, especially in the case of hydrogen-assisted cracking.

  13. The role of crack tip strain rate in the stress corrosion cracking of high strength steels in water

    NASA Astrophysics Data System (ADS)

    Rieck, R. M.; Atrens, A.; Smith, I. O.

    1989-05-01

    Creep tests have been performed on fracture mechanics specimens of as-quenched 4340 and 3.5NiCrMoV rotor steel to confirm the importance of crack tip strain rate in causing stress corrosion cracking. By allowing creep in a noncracking environment, dry air for the high strength steels tested, cracking did not occur when water, the corrosive solution, was later added to the system. Thus, it is possible to inhibit stress corrosion in spite of conditions otherwise conducive to crack growth. Conditions necessary to restart cracking were also tested. The importance of this result in terms of the mechanism of stress corrosion and difficulties in measuring KISCC is discussed.

  14. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    NASA Astrophysics Data System (ADS)

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-01

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  15. Microstructure and corrosion behavior of TiC/Ti(CN)/TiN multilayer CVD coatings on high strength steels

    NASA Astrophysics Data System (ADS)

    Zhang, Jin; Xue, Qi; Li, Songxia

    2013-09-01

    Titanium carbide/titanium carbonitride/titanium nitride (TiC/Ti(CN)/TiN) multilayer coatings are prepared on the surface of three high-strength steels (35CrMo, 42CrMo, and 40CrNiMo) by chemical vapor deposition method. The fracture morphology, elemental distribution, phase composition, micro-hardness, and adhesion of the multilayer film are analyzed. The hydrogen sulfide stress corrosion resistance of the coating is evaluated by the National Association of Corrosion Engineers saturated hydrogen sulfide solution immersion test. A test simulating the environment of the natural gas wells with high temperature and pressure in Luojiazhai in Sichuan is also performed. The results show that the multilayer coatings have dense structures, ∼11 μm thickness, 24.5 ± 2.0 GPa nano-hardness, and ∼70 N adhesion. The corrosion sample also shows no brittle failure induced by stress corrosion after treatment with the coating. Gravimetric analysis shows that the deposition of TiC/Ti(CN)/TiN multilayer coatings results in a corrosion rate reduction of at least 50 times compared with the high-strength steel substrate. A preliminary analysis on this phenomenon is conducted.

  16. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  17. Surface Oxidation of the High-Strength Steels Electrodeposited with Cu or Fe and the Resultant Defect Formation in Their Coating during the Following Galvanizing and Galvannealing Processes

    NASA Astrophysics Data System (ADS)

    Choi, Yun-Il; Beom, Won-Jin; Park, Chan-Jin; Paik, Doojin; Hong, Moon-Hi

    2010-12-01

    This study examined the surface oxidation of high-strength steels electrodeposited with Cu or Fe and the resultant defect formation in their coating during the following galvanizing and galvannealing processes. The high-strength steels were coated with an Cu or Fe layer by the electroplating method. Then, the coated steels were annealed in a reducing atmosphere, dipped in a molten zinc, and finally transformed into galvannealed steels through the galvannealing process. The formation of Si and Mn oxides on the surface of the high-strength steel was effectively suppressed, and the density of surface defects on the galvanized steel was significantly reduced by the pre-electrodeposition of Cu and Fe. This effect was more prominent for the steels electrodeposited at higher cathodic current densities. The finer electrodeposit layer formed at higher cathodic current density on the steels enabled the suppression of partial surface oxidation by Mn or Si and better wetting of Zn on the surface of the steels in the following galvanizing process. Furthermore, the pre-electrodeposited steels exhibited a smoother surface without surface cracks after the galvannealing process compared with the untreated steel. The diffusion of Fe and Zn in the Zn coating layer in the pre-electrodeposited steels appears to occur more uniformly during the galvannealing process due to the low density of surface defects induced by oxides.

  18. A New Approach to Heat Treatment of High-Strength Powder Steels

    NASA Astrophysics Data System (ADS)

    Bidulský, R.; Bidulská, J.; Grande, M. Actis

    2017-03-01

    Wear (pin-on-disk) tests of low-alloy powder steels (with 0.5 and 0.65% C) are performed after vacuum sintering combined with hardening. The studied alloying systems are 0.65% C + 1.5% Cr + 0.2% Mo, 0.65% C + 0.9% Ni + 0.9% Mo + 0.2% Mn and 0.5% C + 4% Ni + 1.5% Cu + 0.5% Mo. The wear resistance of the steels after the hardening sintering is an order of magnitude higher than after the conventional sintering. The wear resistance of the steels increases in the following order: pearlitic, pearlitic-bainitic, and martensitic structures. Accordingly, the hardness grows from 98 to 105 HRB.

  19. The question of increasing the contact life of high-strength steels

    SciTech Connect

    Zarotskii, G.I.; Katsov, K.B.; Khrunik, R.A.; Kokotailo, I.V.

    1986-01-01

    Comparative investigations were made of the contact life of 00N18KM5T and 00N14Kh5M3T maraging steels and 38KhN3MFA dispersion-hardened steel with different variations of melting and heat and chemicothermal treatment. The contact life investigations were made in the 450-2000-MPa range of stresses with a degree of slippage of 5%. It was established that regardless of the chemical composition and heat treatment, nitriding by ionized nitrogen in the plasma of a glow discharge provides the greatest increase in specimen contact life (210-245%).

  20. High strength bonding of titanium to stainless steel using an Ag interlayer

    NASA Astrophysics Data System (ADS)

    Lee, Jung G.; Hong, S. J.; Lee, M. K.; Rhee, C. K.

    2009-12-01

    Strong bonding between titanium (Ti) and stainless steel (STS) was achieved by employing a commercially available Ag-28Cu (wt.%) filler, and more importantly with a help of an Ag interlayer. A mass transport of the Ti elements from the substrate into the molten filler was completely prevented through the use of the Ag interlayer, so the resultant brazed joint was free from any brittle Ti-based intermetallic compounds. Notably, this Ti-STS dissimilar joint displayed a remarkable improvement in its bonding strength, demonstrating the potential application of an Ag interlayer for joining Ti and its alloys to various structural steels.

  1. Microstructure, properties, and age hardening behavior of a thermomechanically processed ultralow-carbon Cu-bearing high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, A.; Mishra, B.; Das, S.; Chatterjee, S.

    2005-03-01

    An ultralow-carbon steel alloyed with Ni, Mn, Mo, and Cu and microalloyed with Nb and Ti was subjected to a three-stage controlled rolling operation followed by water quenching. The effect of thermomechanical processing on the microstructure, mechanical properties, and age-hardening behavior of the steel was evaluated. The precipitation behavior of Cu at different aging temperatures was studied by transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The high strength values obtained in the present steel are due to the fine-lath martensite structure along with tiny precipitates of microalloying carbide and carbonitride of Ti and Nb at all finish rolling temperatures (FRTs). The increased strength value at the lower FRT is due to the finer lath width and packet size of martensite. The large TiN particles and the coarse martensite-austenite (MA) constituents impaired the impact-toughness value of the steel at subambient temperature. On aging at different temperatures, a wide variation in structure and properties has been obtained. At low aging temperatures, coherent Cu particles form and a peak strength is obtained due to the formation of fine ɛ-Cu precipitates. On increasing aging temperatures, the Cu particle size increases, with a simultaneous decrease in dislocation density in the matrix resulting in a continuous decrease in strength.

  2. A New Method to Calculate Threshold Values of Ductile Fracture Criteria for Advanced High-Strength Sheet Blanking

    NASA Astrophysics Data System (ADS)

    Wang, Changsheng; Chen, Jun; Xia, Cedric; Ren, Feng; Chen, Jieshi

    2014-04-01

    A new approach is presented in this paper to calculate the critical threshold value of fracture initiation. It is based on the experimental data for forming limit curves and fracture forming limit curves. The deformation path for finally a fractured material point is assumed as two-stage proportional loading: biaxial loading from the beginning to the onset of incipient necking, followed plane strain deformation within the incipient neck until the final fracture. The fracture threshold value is determined by analytical integration and validated by numerical simulation. Four phenomenological models for ductile fracture are selected in this study, i.e., Brozzo, McClintock, Rice-Tracey, and Oyane models. The threshold value for each model is obtained through best-fitting of experimental data. The results are compared with each other and test data. These fracture criteria are implemented in ABAQUS/EXPLICIT through user subroutine VUMAT to simulate the blanking process of advanced high-strength steels. The simulated fracture surfaces are examined to determine the initiation of ductile fracture during the process, and compared with experimental results for DP780 sheet steel blanking. The comparisons between FE simulated results coupled with different fracture models and experimental one show good agreements on punching edge quality. The study demonstrates that the proposed approach to calculate threshold values of fracture models is efficient and reliable. The results also suggest that the McClintock and Oyane fracture models are more accurate than the Rice-Tracey or Brozzo models in predicting load-stroke curves. However, the predicted blanking edge quality does not have appreciable differences.

  3. Strength Recovery in a High-Strength Steel During Multiple Weld Thermal Simulations

    NASA Astrophysics Data System (ADS)

    Yu, Xinghua; Caron, Jeremy L.; Babu, S. S.; Lippold, John C.; Isheim, Dieter; Seidman, David N.

    2011-12-01

    BlastAlloy 160 (BA160) is a low-carbon martensitic steel strengthened by copper and M2C precipitates. Heat-affected zone (HAZ) microstructure evaluation of BA160 exhibited softening in samples subjected to the coarse-grained HAZ thermal simulations of this steel. This softening is partially attributed to dissolution of copper precipitates and metal carbides. After subjecting these coarse-grained HAZs to a second weld thermal cycle below the A c1 temperature (at which austenite begins to form on heating), recovery of strength was observed. Atom-probe tomography and microhardness analyses correlated this strength recovery to re-precipitation of copper precipitates and metal carbides. A continuum model is proposed to rationalize strengthening and softening in the HAZ regions of BlastAlloy 160.

  4. Laser Beam Welding of Ultra-high Strength Chromium Steel with Martensitic Microstructure

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Janzen, Vitalij; Lindner, Stefan; Wagener, Rainer

    A new class of steels is going to be introduced into sheet manufacturing. Stainless ferritic and martensitic steels open up opportunities for sheet metal fabrication including hot stamping. Strengths of up to 2 GPa at fracture elongations of 15% can be attained through this. Welding of these materials, as a result, became a challenge. Energy-reduced welding methods with in-situ heat treatment are required in order to ensure the delicate and complex heat control. Laser beam welding is the joining technique of choice to supply minimum heat input to the fusion process and to apply efficient heat control. For two application cases, tailored blank production in as-rolled condition and welding during assembly in hot stamped condition, welding processes have been developed. The welding suitability is shown through metallurgical investigations of the welds. Crash tests based on the KS-II concept as well as fatigue tests prove the applicability of the joining method.

  5. P/M Processing of Rare Earth Modified High Strength Steels.

    DTIC Science & Technology

    1980-12-01

    residual oxygen in the vacuum induction melting atmosphere and were not dispersed by extensive hot working of the steel ingots . The concentration of the...in the microstructure, as well as the degree of chemical segregation and the presence of impurities. 4 $ Material Processing Study Powder Production... segregation in the powder . This process allows the addition of greater quantities of alloying elements without the accompanying segregation effects

  6. Microstructural Evolution during the Dynamic Deformation of High Strength Navy Steels

    DTIC Science & Technology

    2008-05-19

    reveal reverse contrast images as expected. Thus, the presence of equiaxed austenite grains in the shear band suggests that the martensite ...The transformation is thought to be austenite to martensite , due to quenching by the surrounding colder steel although all evidence to date is indirect...transformed to austenite during the shearing process. It is interesting to note that the austenite did not revert back to martensite upon cooling although this

  7. Research on High-Strength Steels with an Improved Resistance against Weld Cracking.

    DTIC Science & Technology

    1984-06-01

    sticks are crayons which melt at a predetermined temperature, and can be applied to a piece of steel in order to monitor its temperature as it is...them from getting too close to those areas which might be melted by the actual welding process. As described previously temperature indicating crayons ...pure sample of metal will melt and solidify at a single temperature for any uniform set of testing conditions. When alloying elements are added to the

  8. Micromechanisms of Fracture and Crack Arrest in Two High Strength Steels.

    DTIC Science & Technology

    1987-02-01

    stress corrosion cracking susceptibility were conducted on materials after plastic strain levels of 1, 3, and 5% were achieved in tensile blanks...impact toughness, fracture toughness, fatigue, stress corrosion cracking and weldability of ASTM A710 Grade A Class 3 steel plate in thicknesses...Caustics Measurements 6. Crack Velocity as a Function of the Instantaneous Stress Intensity Factor for HOMALITE-100 7. Crack Arrest Toughness Plotted as

  9. Mechanical Properties of Laser Beam Welded Ultra-high Strength Chromium Steel with Martensitic Microstructure

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Janzen, Vitalij; Lindner, Stefan; Wagener, Rainer

    A new class of steels is going to be introduced into sheet manufacturing. Stainless ferritic and martensitic steels open up opportunities for sheet metal fabrication including hot stamping. A strength of up to 2 GPa at a fracture strain of 15% can be attained. Welding of these materials became apparently a challenge. Energy-reduced welding methods with in-situ heat treatment are required in order to ensure the delicate and complex heat control. Laser beam welding is the joining technique of choice to supply minimum heat input to the fusion process and to apply an efficient heat control. For two application cases, production of tailored blanks in as-rolled condition and welding in assembly in hot stamped conditions, welding processes have been developed. The welding suitability is shown in metallurgical investigations of the welds. Crash tests based on the KSII concept as well as fatigue tests prove the applicability of the joining method. For the case of assembly also joining with deep drawing and manganese boron steel was taken into consideration. The strength of the joint is determined by the weaker partner but can benefit from its ductility.

  10. Formation Energies and Electronic Properties of Vanadium Carbides Found in High Strength Steel Alloys

    NASA Astrophysics Data System (ADS)

    Limmer, Krista; Medvedeva, Julia

    2013-03-01

    Carbide formation and stabilization in steels is of great interest owing to its effect on the microstructure and properties of the Fe-based alloys. The appearance of carbides with different metal/C ratios strongly depends on the carbon concentration, alloy composition as well as the heat treatment. Strong carbide-forming elements such as Ti, V, and Nb have been used in microalloyed steels; with VC showing an increased solubility in the iron matrix as compared with TiC and NbC. This allows for dissolution of the VC into the steel during heating and fine precipitation during cooling. In addition to VC, the primary vanadium carbide with cubic structure, a wide range of non-stoichiometric compositions VCy with y varying from 0.72 to 0.88, has been observed. This range includes two ordered compounds, V8C7 and V6C5. In this study, first-principles density functional theory (DFT) is employed to examine the stability of the binary carbides by calculating their formation energies. We compare the local structures (atomic coordination, bond distances and angles) and the density of states in optimized geometries of the carbides. Further, the effect of alloying additions, such as niobium and titanium, on the carbide stabilization is investigated. We determine the energetically preferable substitutional atom location in each carbide and study the impurity distribution as well as its role in the carbide formation energy and electronic structure.

  11. Austenitic stainless steels and high strength copper alloys for fusion components

    NASA Astrophysics Data System (ADS)

    Rowcliffe, A. F.; Zinkle, S. J.; Stubbins, J. F.; Edwards, D. J.; Alexander, D. J.

    1998-10-01

    An austenitic stainless steel (316LN), an oxide-dispersion-strengthened copper alloy (GlidCop Al25), and a precipitation-hardened copper alloy (Cu-Cr-Zr) are the primary structural materials for the ITER first wall/blanket and divertor systems. While there is a long experience of operating 316LN stainless steel in nuclear environments, there is no prior experience with the copper alloys in neutron environments. The ITER first wall (FW) consists of a stainless steel shield with a copper alloy heat sink bonded by hot isostatic pressing (HIP). The introduction of bi-layer structural material represents a new materials engineering challenge; the behavior of the bi-layer is determined by the properties of the individual components and by the nature of the bond interface. The development of the radiation damage microstructure in both classes of materials is summarized and the effects of radiation on deformation and fracture behavior are considered. The initial data on the mechanical testing of bi-layers indicate that the effectiveness of GlidCop Al25 as a FW heat sink material is compromised by its strongly anisotropic fracture toughness and poor resistance to crack growth in a direction parallel to the bi-layer interface.

  12. Nanoscale Analyses of High-Nickel Concentration Martensitic High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Isheim, Dieter; Hunter, Allen H.; Zhang, Xian J.; Seidman, David N.

    2013-07-01

    Austenite reversion in martensitic steels is known to improve fracture toughness. This research focuses on characterizing mechanical properties and the microstructure of low-carbon, high-nickel steels containing 4.5 and 10 wt pct Ni after a QLT-type austenite reversion heat treatment: first, martensite is formed by quenching ( Q) from a temperature in the single-phase austenite field, then austenite is precipitated by annealing in the upper part of the intercritical region in a lamellarization step ( L), followed by a tempering ( T) step at lower temperatures. For the 10 wt pct Ni steel, the tensile strength after the QLT heat treatment is 910 MPa (132 ksi) at 293 K (20 °C), and the Charpy V-notch impact toughness is 144 J (106 ft-lb) at 188.8 K (-84.4 °C, -120 °F). For the 4.5 wt pct Ni steel, the tensile strength is 731 MPa (106 ksi) at 293 K (20 °C) and the impact toughness is 209 J (154 ft-lb) at 188.8 K (-84.4 °C, -120 °F). Light optical microscopy, scanning electron and transmission electron microscopies, synchrotron X-ray diffraction, and local-electrode atom-probe tomography (APT) are utilized to determine the morphologies, volume fractions, and local chemical compositions of the precipitated phases with sub-nanometer spatial resolution. The austenite lamellae are up to 200 nm in thickness, and up to several micrometers in length. In addition to the expected partitioning of Ni to austenite, APT reveals a substantial segregation of Ni at the austenite/martensite interface with concentration maxima of 10 and 23 wt pct Ni for the austenite lamellae in the 4.5 and 10 wt pct Ni steels, respectively. Copper-rich and M2C-type metal carbide precipitates were detected both at the austenite/martensite interface and within the bulk of the austenite lamellae. Thermodynamic phase stability, equilibrium compositions, and volume fractions are discussed in the context of Thermo-Calc calculations.

  13. Light weight and high strength materials made of recycled steel and aluminum

    NASA Astrophysics Data System (ADS)

    Nounezi, Thomas

    Recycling has proven not only to address today's economical, environmental and social issues, but also to be imperative for the sustainability of human technology. The current thesis has investigated the feasibility of a new philosophy for Recycling (Alloying-Recycling) using steel 1020 and aluminum 6061T6. The study was limited to the metallurgical aspects only and has highlighted the potential of recycled alloys made of recycled aluminum and steel to exhibit substantially increased wear resistance and strength-to-weight ratio as compared to initial primary materials. Three alloy-mixtures are considered: TN3 (5wt% 1020 +95wt% 6061T6); TN5 (0.7wt% 1020 + 99.3wt% 6061T6); and TN4 (10wt% 6061T6 + 90wt% 1020). A Tucker induction power supply system (3kW; 135-400 kHz) is used to melt the alloy mixtures for casting in graphite crucibles. Heat treatment of the cast samples is done using a radiation box furnace. Microscopy, Vickers hardness and pin-on-disc abrasive wear tests are performed. Casting destroyed the initial microstructures of the alloys leading to a hardness reduction in the as-cast and solution heat-treated aluminum rich samples to 60 Hv from 140 Hv. Ageing slightly increased the hardness of the cast samples and provided a wear resistance two times higher than that of the initial 6061T6 material. On the steel rich side, the hardness of the as-cast TN4 was 480 Hv, which is more than twice as high as the initial hardness of steel 1020 of 202 Hv; this hints to strong internal and residual stress, probably martensite formation during fast cooling following casting. Solution heat treatment lowered the hardness to the original value of steel 1020, but provided about ten (10) times higher wear resistance; this suggests higher ductility and toughness of normalised TN4 as compared to 1020. In addition, TN4 exhibits about 25% weight reduction as compared to 1020. The actual recycling process and the effect of non-metallic impurities shall be investigated in future

  14. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-06-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  15. The influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes in seawater

    NASA Astrophysics Data System (ADS)

    Bai, Qiang; Zou, Yan; Kong, Xiangfeng; Gao, Yang; Dong, Sheng; Zhang, Wei

    2017-02-01

    The high strength low-alloy steels are welded by underwater wet welding with stainless steel electrodes. The micro-structural and electrochemical corrosion study of base metal (BM), weld zone (WZ) and heat affected zone (HAZ) are carried out to understand the influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes, methods used including, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The results indicate that the WZ acts as a cathode and there is no corrosion product on it throughout the immersion period in seawater. The HAZ and BM acts as anodes. The corrosion rates of the HAZ and BM change with the immersion time increasing. In the initial immersion period, the HAZ has the highest corrosion rate because it has a coarse tempered martensite structure and the BM exhibites a microstructure with very fine grains of ferrite and pearlite. After a period of immersion, the BM has the highest corrosion rate. The reason is that the corrosion product layer on the HAZ is dense and has a better protective property while that on the BM is loose and can not inhibit the diffusion of oxygen.

  16. Ultrasonic Spot Welding of Aluminum to High-Strength Low-Alloy Steel: Microstructure, Tensile and Fatigue Properties

    NASA Astrophysics Data System (ADS)

    Patel, V. K.; Bhole, S. D.; Chen, D. L.

    2014-04-01

    The structural applications of lightweight aluminum alloys inevitably involve dissimilar welding with steels and the related durability issues. This study was aimed at evaluating the microstructural change, lap shear tensile load, and fatigue resistance of dissimilar ultrasonic spot-welded joints of aluminum-to-galvanized high-strength low-alloy (HSLA) steel. Two non-uniform layers were identified in between Al and HSLA steel via SEM/EDS and XRD. One was an Al-Zn eutectic layer and the other was a thin (<2 μm) layer of intermetallic compound (IMC) of Al and Fe in the nugget zone. The lap shear tensile testing gave a maximum load of 3.7 kN and the sample failed initially in between the Al-Zn eutectic film and Al-Fe IMC, and afterward from the region containing Al on both matching fracture surfaces. The fatigue test results showed a fatigue limit of about 0.5 kN (at 1 × 107 cycles). The maximum cyclic stress at which transition of the fatigue fracture from transverse through-thickness crack growth mode to the interfacial failure mode occurs increases with increasing energy input.

  17. Effect of vanadium on the precipitation strengthening upon tempering of a high-strength pipe steel with different initial structure

    NASA Astrophysics Data System (ADS)

    Sych, O. V.; Kruglova, A. A.; Schastlivtsev, V. M.; Tabatchikova, T. I.; Yakovleva, I. L.

    2016-12-01

    Methods of metallography, scanning electron, and transmission electron microscopies were used to study the structure of two pipe steels (without vanadium and with 0.03% vanadium) subjected to γ → α isothermal transformation at temperatures of 400-600°C (initial structure) and tempering at 600-650°C. It has been found that the addition of 0.03% vanadium intensifies the process of the precipitation of ferrite and contributes to the formation of a granular structure. It has been shown that, in high-strength pipe steels with 0.03% vanadium, which have bainitic granular-type structures, the effect of the precipitation strengthening is effected upon subsequent high-temperature tempering at 600-630°; the addition of vanadium leads to an increase in the hardness by 16 HV. In the presence of bainite of the lath type in the initial structure, the subsequent tempering leads to a softening associated with the processes of the recovery, polygonization, and initial stages of recrystallization in situ, which develops at temperatures above 640°C. It has been found that the hardness of the steel without vanadium upon additional tempering decreases regardless of the morphology of structural constituents in the initial structure.

  18. The fabrication and characterization of high strength copper/stainless steel conductors for pulsed magnets

    SciTech Connect

    Van Cleemput, M.; Jones, H.; Burgt, M. van der; Eyssa, Y.M.; Schneider-Muntau, H.J.

    1996-07-01

    Calculations have indicated that the simple macro composite conductor that comprises copper with a stainless steel sheath may be the best to use in high field pulsed magnets >50 T. The recently commissioned wire fabrication facility of the Clarendon Laboratory can finish this type of conductors to the required size and cold work, after industrial preprocessing. The conductors have strengths in excess of 1.2 GPa. In this paper the authors describe the facility and the mechanical and electrical characterization of the wires. They also report on their measurements of the temperature distribution in a macro composite wire during and after a typical pulse.

  19. Low cycle notched fatigue behavior and life predictions of A723 high strength steels

    SciTech Connect

    Troiano, E.; Underwood, J.H.; Crayon, D.

    1995-12-31

    Two types of ASTM A723 steels have been investigated for their low cycle fatigue behavior. Specimens were tested in four-point bending, both with and without notches, and the measured fatigue lives were compared with those predicted by Neubers notch analysis, and standard fracture mechanics life prediction techniques. Comparison of measured and predicted lives indicate that the elastic/plastic Neuber analysis under predicts the measured fatigue life by as much as 67% at large strains, and becomes a better predictor of life as the applied strains decrease. The elastic Neubers analysis also under predicts the measured fatigue lives by 45% at large applied strains, but seems to accurately predict lives at reversals to failure greater than 100. The fracture mechanics approach assumes elastic stresses at the crack tip, and predicts lives within 30% over the full range of strains investigated. The results show that the Neuber notch analysis is not as good an indicator of the low cycle fatigue behavior of A723 steels as is the fracture mechanics life prediction techniques. As the life cycles to failure decreases, the Neubers analysis predicts lives that are two to three times more conservative than those experimentally measured.

  20. Orthotropic damage in high-strength steel sheets. An elasto-viscoplastic material model with mixed hardening

    NASA Astrophysics Data System (ADS)

    Omerspahic, E.; Mattiasson, K.

    2003-09-01

    Within the scope of thermodynamics with internal variables, constitutive and evolution equations (representing ductile deformation of sheets made of high strength steel alloys) with mixed hardening and damage have been derived. As a result of the derivation, the rate-dependent elastoplastic constitutive model is identified. The material is assumed to be oriented in the principal damage directions, indicating orthotropic damage. Owing to postulates within continuum damage mechanics, a general expression for degradation of elastic properties in materials has been obtained. A numerical algorithm for the integration of the constitutive equations has been developed as well, based on an elastic predictor plastic/damage corrector procedure. The plastic/damage corrector is based on a fully implicit backward Euler scheme. In order to consider viscoplastic material properties, the overstress (in the definition of the plastic multiplier) is a function of the plastic yield function.

  1. Fracture toughness evaluation of high-strength cold-drawn eutectoid steel wires used in wire ropes

    NASA Astrophysics Data System (ADS)

    Pourladian, Bamdad

    High carbon (eutectoid) steel wires are used in many modern engineering applications which require high strength and durability. The most demanding applications are those for wire ropes, tire reinforcements, engine valve springs, and structural strands used for long span cable stayed bridges. In this study, a test method based on Linear Elastic Fracture Mechanics (LEFM) was used to evaluate fracture toughness, KC, for various grades of wire which were of 0.072″ nominal diameter. An extensive review of literature on mechanical behavior of wire ropes is presented. Also a very thorough review of technical literature on the applications of LEFM in high strength rods and wires is provided. Various stress intensity factor solutions (K-solutions) are evaluated and compared. The most applicable K-solutions for application in KC determination in circular rods and wires with semi-elliptical surface cracks are recommended. Plane-stress K-solutions for straight-edge surface cracks in 0.072″ diameter steel wire were also developed by a 3D FEA model. An experimental fracture toughness test procedure based on principles of LEFM is described in detail. Experimental tensile fracture data is presented for 285 pre-cracked fracture samples. SEM fractographs documenting fracture surface topography of various fracture modes are described and characterized. For each wire grade and condition an average value of KC was determined. Statistical treatment of data and 90% confidence intervals are also provided. Average KC values ranged from 52Ksiin to 60Ksiin for wires ranging in tensile strength from 289 Ksi to 336 Ksi. Delamination toughening phenomenon was observed in some wire fracture samples and documented. As high as 60% increase in KC value was observed for some delaminated wires. The effect of crack aspect ratio in semi-elliptical cracks was considered and found to be very significant.

  2. Precipitation of aluminum nitride in a high strength maraging steel with low nitrogen content

    SciTech Connect

    Jeanmaire, G.; Dehmas, M.; Redjaïmia, A.; Puech, S.; Fribourg, G.

    2014-12-15

    In the present work, aluminum nitride (AlN) precipitation was investigated in a X23NiCoCrMoAl13-6-3 maraging steel with low nitrogen content (wt.% N = 5.5 ppm). A reliable and robust automatic method by scanning electron microscopy observations coupled with energy dispersive X-ray spectroscopy was developed for the quantification of AlN precipitates. The first stage was to identify the solvus temperature and to develop a heat treatment able to dissolve the AlN precipitates. The experimental determination of equilibrium conditions and solvus temperature show good agreement with ThermoCalc® simulation. Then, from this AlN-free state, the cooling rate, isothermal holding time and temperature were the subject of an intensive investigation in the austenite region of this maraging steel. In spite of the high temperatures used during heat treatments, the growth kinetic of the largest AlN precipitates (> 1 μm) is slow. The cooling rate has a major effect on the size and the number density of AlN due to a higher driving force for nucleation at low temperatures. At last, quenching prior to isothermal annealing at high temperatures leads to fine and dense AlN precipitation, resulting from the martensite to austenite transformation. Experimental results will be discussed and compared with kinetic data obtained with the mobility database MobFe2 implemented in Dictra® software. - Highlights: • Slow dissolution kinetic of AlN precipitates due to both their large size and small chemical driving force • Significant effects of cooling rate prior isothermal heat treatment, holding time and temperature on AlN precipitation • Size of AlN precipitates can be reduced by quenching prior isothermal holding. • Fine precipitation of AlN related to the α → γ transformation.

  3. Austenite stabilization and high strength-elongation product of a low silicon aluminum-free hot-rolled directly quenched and dynamically partitioned steel

    SciTech Connect

    Tan, Xiao-Dong; Xu, Yun-Bo; Yang, Xiao-Long; Hu, Zhi-Ping; Peng, Fei; Ju, Xiao-Wei; Wu, Di

    2015-06-15

    Microstructures composed of lath martensite and retained austenite with volume fraction between 8.0 vol.% and 12.0 vol.% were obtained in a low-C low-Si Al-free steel through hot-rolling direct quenching and dynamical partitioning (HDQ&DP) processes. The austenite stabilization mechanism in the low-C low-Si Al-free steel under the special dynamical partitioning processes is investigated by analyzing the carbon partition behavior from martensite to austenite and the carbide precipitation-coarsening behavior in martensite laths combining with the possible hot rolling deformation inheritance. Results show that the satisfying retained austenite amount in currently studied low-Si Al-free HDQ&DP steel is caused by the high-efficiency carbon enrichment in the 30–80 nm thick regions of austenite near the interfaces in the hot-rolled ultra-fast cooled structure and the avoidance of serious carbides coarsening during the continuous cooling procedures. The excellent strength-elongation product reaching up to 26,000 MPa% shows that the involved HDQ&DP process is a promising method to develop a new generation of advanced high strength steel. - Highlights: • HDQ&DP processes were applied to a low-C low-Si Al-free steel. • Effective partitioning time during the continuous cooling processes is 1–220 s. • Retained austenite with volume fraction between 8.0 vol. % and 12.0 vol. % has been obtained. • The special austenite stabilization mechanism has been expounded.

  4. Fatigue Fracture Behavior of High-Strength Steel in Super Long Life Range

    NASA Astrophysics Data System (ADS)

    Murakami, Ri-Ichi; Yonekura, Daisuke; Ni, Zhengdong

    Long term cantilever-type rotational bending fatigue tests of up to 109 cycles were carried out on high carbon chromium bearing steel, SUJ2. The fatigue fracture behavior of SUJ2 in the super long life range was discussed based on scanning electron microscope observations and fracture mechanics. Fatigue failure occurred when the number of cycles exceeded 107. In the super long life range, the fish-eye-type fracture and the subsurface-type fracture were observed. In the fish-eye-type fracture, the stress intensity factor calculated from the area of the facet region was independent of the number of cycles to failure and was almost constant at 5.4MPa• m1/2. In the subsurface-type fracture, high carbon segregation was observed at the crack initiation area. The stress intensity factor for the carbon segregation area was close to 5.0MPam1/2. Pure fatigue crack was initiated from the area outside the facet region or the high carbon segregation area.

  5. Weldability Evaluation of a Cu-Bearing High-Strength Blast-Resistant Steel

    NASA Astrophysics Data System (ADS)

    Caron, Jeremy L.; Babu, Sudarsanam Suresh; Lippold, John C.

    2011-12-01

    BlastAlloy160 (BA-160) steel, with a nominal composition of Fe-0.05C-3.65Cu-6.5Ni-1.84Cr-0.6Mo-0.1V (wt pct), is strengthened by Cu-rich precipitates and M2C carbides. This alloy was subjected to several weldability tests to assess its susceptibility to certain weld cracking mechanisms. Hot ductility testing revealed a liquation cracking temperature range (LCTR) of 148 K (-125 °C), which suggested moderate susceptibility to heat-affected zone (HAZ) liquation cracking. The enrichment of Ni and Cu was measured along the prior austenite grain boundaries in the simulated partially melted zone (PMZ) and was consistent with similar enrichment at interdendritic boundaries of the simulated fusion zone (FZ). Good wetting and penetration of liquid films along the austenite grain boundaries of the PMZ was also observed. Associated with that finding were thermodynamic calculations indicating a completely austenitic (face-centered cubic) microstructure at elevated temperatures. In testing to determine reheat cracking susceptibility, ductility values of 41 to 78 pct RA were established for the 723 K to 973 K (450 °C to 700 °C) temperature range. The good ductility values precluded susceptibility to reheat cracking according to the test criterion. Dilatometric measurements and thermodynamic calculations revealed the formation of austenite in the reheat cracking temperature range, which was attributed to the high Ni content of the BA-160 alloy.

  6. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    NASA Astrophysics Data System (ADS)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  7. Influence of local mechanical properties of high strength steel from large size forged ingot on ultrasonic wave velocities

    NASA Astrophysics Data System (ADS)

    Dupont-Marillia, Frederic; Jahazi, Mohamad; Lafreniere, Serge; Belanger, Pierre

    2017-02-01

    In the metallurgical industry, ultrasonic inspection is routinely used for the detection of defects. For the non-destructive inspection of small high strength steel parts, the material can be considered isotropic. However, when the size of the parts under inspection is large, the isotropic material hypothesis does not necessarily hold. The aim of this study is to investigate the effect of the variation in mechanical properties such as grain size, Young's modulus, Poissons ratio, chemical composition on longitudinal and transversal ultrasonic wave velocities. A 2 cm thick slice cut from a 40-ton bainitic steel ingot that was forged and heat treated was divided into 875 parallelepiped samples of 2x4x7 cm3. A metallurgical study has been performed to identify the phase and measure the grain size. Ultrasonic velocity measurements at 2.25 MHz for longitudinal and transversal waves were performed. The original location of the parallelepiped samples in the large forged ingot, and the measured velocities were used to produce an ultrasonic velocity map. Using a local isotropy assumption as well as the local density of the parallelepiped samples calculated from the chemical composition of the ingot provided by a previously published study, Youngs modulus and Poissons ratio were calculated from the longitudinal and transversal wave velocities. Micro-tensile test was used to validate Youngs modulus obtained by the ultrasonic wave velocity and an excellent agreement was observed.

  8. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  9. Low friction and high strength of 316L stainless steel tubing for biomedical applications.

    PubMed

    Amanov, Auezhan; Lee, Soo-Wohn; Pyun, Young-Sik

    2017-02-01

    We propose herein a nondestructive surface modification technique called ultrasonic nanocrystalline surface modification (UNSM) to increase the strength and to improve the tribological performance of 316L stainless steel (SS) tubing. Nanocrystallization along nearly the complete tube thickness of 200μm was achieved by UNSM technique that was confirmed by electron backscatter diffraction (EBSD). Nano-hardness of the untreated and UNSM-treated specimens was measured using a nanoindentation. Results revealed that a substantial increase in hardness was obtained for the UNSM-treated specimen that may be attributed to the nanocrystallization and refined grains. Stress-strain behavior of the untreated and UNSM-treated specimens was assessed by a 3-point bending test. It was found that the UNSM-treated specimen exhibited a much higher strength than that of the untreated specimen. In addition, the tribological behavior of the untreated and UNSM-treated specimens with an outer diameter (OD) of 1.6mm and an inner diameter (ID) of 1.2mm was investigated using a cylinder-on-cylinder (crossed tubes of equal radius) tribo-tester against itself under dry conditions at ambient temperature. The friction coefficient and wear resistance of the UNSM-treated specimen were remarkably improved compared to that of the untreated specimen. The significant increase in hardness after UNSM treatment is responsible for the improved friction coefficient and wear resistance of the tubing. Thus, the UNSM technique was found to be beneficial to improving the mechanical and tribological properties of 316L SS tubing for various potential biomedical applications, in particular for coronary artery stents.

  10. Enhancement of Upper Shelf Energy through Delamination Fracture in 0.05 pct P Doped High-Strength Steel

    NASA Astrophysics Data System (ADS)

    Jafari, Meysam; Kimura, Yuuji; Tsuzaki, Kaneaki

    2012-07-01

    An ultrafine elongated grain (UFEG) structure with strong <110>//rolling direction (RD) fiber deformation texture was produced by warm-caliber rolling at 773 K (500 °C) and final tempering at 823 K (550 °C), namely tempforming in the 1200 MPa-class, medium-carbon, low-alloy steel with phosphorus (P) content of 0.053 wt pct. Charpy impact tests and tensile tests were performed at a temperature range of 77 K (-196 °C) to 623 K (350 °C) on the tempformed (TF) samples along with a conventional quenched and tempered (QT) samples. The QT structure showed a low upper shelf energy of 70 J and a high ductile-to-brittle transition temperature (DBTT) of 373 K (100 °C) as a result of P segregation and intergranular fracture. A remarkable increase in the upper shelf energy to 150 J from 70 J and a low DBTT of approximately 103 K (-170 °C) were obtained in the UFEG structure. P segregation embrittlement disappeared completely in the UFEG structure, and ductile fracture on the planes normal to RD along with delamination fracture on the planes along RD were observed at a temperature range of 123 K (-150 °C) to 423 K (150 °C). The enhanced delamination occurred because of the microstructural anisotropy of the UFEG structure, a strong <110>//RD fiber deformation texture, and interfaces ( i.e. ferrite grain boundaries and cementite particles-ferrite matrix interfaces) weakened by P segregation as feasible crack propagation paths. We studied the delamination (crack-arrester-type) fracture in 0.053 pct P doped high-strength steel along with upper shelf energy and DBTT obtained from the UFEG structure.

  11. Welding-Induced Microstructure Evolution of a Cu-Bearing High-Strength Blast-Resistant Steel

    NASA Astrophysics Data System (ADS)

    Caron, Jeremy L.; Babu, Sudarsanam Suresh; Lippold, John C.

    2011-12-01

    A new high strength, high toughness steel containing Cu for precipitation strengthening was recently developed for naval, blast-resistant structural applications. This steel, known as BlastAlloy160 (BA-160), is of nominal composition Fe-0.05C-3.65Cu-6.5Ni-1.84Cr-0.6Mo-0.1V (wt pct). The evident solidification substructure of an autogenous gas tungsten arc (GTA) weld suggested fcc austenite as the primary solidification phase. The heat-affected zone (HAZ) hardness ranged from a minimum of 353 HV in the coarse-grained HAZ (CGHAZ) to a maximum of 448 HV in the intercritical HAZ (ICHAZ). After postweld heat treatment (PWHT) of the spot weld, hardness increases were observed in the fusion zone (FZ), CGHAZ, and fine-grained HAZ (FGHAZ) regions. Phase transformation and metallographic analyses of simulated single-pass HAZ regions revealed lath martensite to be the only austenitic transformation product in the HAZ. Single-pass HAZ simulations revealed a similar hardness profile for low heat-input (LHI) and high heat-input (HHI) conditions, with higher hardness values being measured for the LHI samples. The measured hardness values were in good agreement with those from the GTA weld. Single-pass HAZ regions exhibited higher Charpy V-notch impact toughness than the BM at both test temperatures of 293 K and 223 K (20 °C and -50 °C). Hardness increases were observed for multipass HAZ simulations employing an initial CGHAZ simulation.

  12. Investigation on Twisting and Side Wall Opening Occurring in Curved Hat Channel Products Made of High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Takamura, Masato; Fukui, Ayako; Yano, Hiroshi; Hama, Takayuki; Sunaga, Hideyuki; Makinouchi, Akitake; Asakawa, Motoo

    2011-08-01

    High strength steel sheets are becoming increasingly important for the weight reduction of automotive bodies to meet the requirements for reduced environmental impact. However, dimensional defects resulting from springback are serious issues, and effective methods of predicting and reducing such defects are necessary. In this study, we numerically and experimentally analyzed the mechanisms of dimensional inaccuracies caused by springback occurring in curved hat channel deep drawing products. The analysis was based on the static explicit FEM software "TP-STRUCT" (the solver part is known as "STAMP3D"). The results of the experiments and simulations similarly show that the twist angle is positive (right-hand system) when the drawing height is relatively large. We calculated the twist torque around the longitudinal axis using the stress distributions obtained by FE analysis. Through the investigation of twist torque and its transition during the drawing and die removal processes, we found that the negative torque generated by side wall opening occurring in the die removal process is the dominant factor of the positive twist. Knowing such mechanisms of twist in cases with a relatively large drawing height, we attempted to explore methods of reducing side wall opening by giving the side wall a stepped shape with the eventual aim of reducing twist. Consequently, we concluded that the stepped shape on the side wall has marked effects of reducing side wall opening, mainly through the elimination of bending-unbending effects on die shoulders, which was verified by observing the stress distribution obtained by FE analysis.

  13. Voltage-pulsed and laser-pulsed atom probe tomography of a multiphase high-strength low-carbon steel.

    PubMed

    Mulholland, Michael D; Seidman, David N

    2011-12-01

    The differences in artifacts associated with voltage-pulsed and laser-pulsed (wavelength = 532 or 355 nm) atom-probe tomographic (APT) analyses of nanoscale precipitation in a high-strength low-carbon steel are assessed using a local-electrode atom-probe tomograph. It is found that the interfacial width of nanoscale Cu precipitates increases with increasing specimen apex temperatures induced by higher laser pulse energies (0.6-2 nJ pulse(-1) at a wavelength of 532 nm). This effect is probably due to surface diffusion of Cu atoms. Increasing the specimen apex temperature by using pulse energies up to 2 nJ pulse(-1) at a wavelength of 532 nm is also found to increase the severity of the local magnification effect for nanoscale M2C metal carbide precipitates, which is indicated by a decrease of the local atomic density inside the carbides from 68 ± 6 nm(-3) (voltage pulsing) to as small as 3.5 ± 0.8 nm(-3). Methods are proposed to solve these problems based on comparisons with the results obtained from voltage-pulsed APT experiments. Essentially, application of the Cu precipitate compositions and local atomic density of M2C metal carbide precipitates measured by voltage-pulsed APT to 532 or 355 nm wavelength laser-pulsed data permits correct quantification of precipitation.

  14. Experimental research on behavior of 460 MPa high strength steel I-section columns under cyclic loading

    NASA Astrophysics Data System (ADS)

    Wang, Jiaojiao; Shi, Gang; Shi, Yongjiu

    2014-12-01

    To investigate the seismic behavior of I-section columns made of 460 MPa high strength steel (HSS), six specimens were tested under constant axial load and cyclic horizontal load. The specimens were designed with different width-to-thickness ratios and loaded under different axial load ratios. For each specimen, the failure mode was observed and hysteretic curve was measured. Comparison of different specimens on hysteretic characteristic, energy dissipation capacity and deformation capacity were further investigated. Test results showed that the degradation of bearing capacity was due to local buckling of flange and web. Under the same axial load ratio, as width-to-thickness ratio increased, the deformation area of local buckling became smaller. And also, displacement level at both peak load and failure load became smaller. In addition, the full extent of hysteretic curve, energy dissipation capacity, ultimate story drift angle decreased, and capacity degradation occurred more rapidly with the increase of width-to-thickness ratio or axial load ratio. Based on the capacity of story drift angle, limiting values which shall not be exceeded are suggested respectively for flange and web plate of 460 MPa HSS I-section columns when used in SMFs and in IMFs in the case of axial load ratio no more than 0.2. Such values should be smaller when the axial load ratio increases.

  15. Cracking Prediction in Hot Stamping of High-Strength Steel by a Temperature-Dependent Forming Limit Surface Approach

    NASA Astrophysics Data System (ADS)

    Liu, Hongsheng; Cui, Junjia; Jiang, Kaiyong; Zhou, Guangtao

    2016-11-01

    Hot stamping of high-strength steel (HSS) can significantly improve ultimate tensile strength (UTS) of hot-stamped part and thus meet the increasing demands for weight reduction and safety standards in vehicles. However, the prediction of forming defect such as cracking in hot stamping using traditional forming limit curve (FLC) is still challenging. In this paper, to predict HSS BR1500HS cracking in hot stamping, a temperature-dependent forming limit surface (FLS) is developed by simulations combined with experiments of biaxial tension of the plate with a groove at different temperatures. Different from the FLC, the newly developed FLS in which temperature is included suits the hot stamping of HSS. Considering the interplay among phase transformation, stress and strain, a finite element (FE)-coupled thermo-mechanical model of the hot stamping is developed and implemented under ABAQUS/Explicit platform where the developed FLS is built-in to predict strain distributions and HSS BR1500HS cracking in the hot stamping. Finally, the developed FLS is used to evaluate hot formability of HSS BR1500HS by using a hot stamping experiment for forming a box-shaped part. Results confirm that the developed FLS can accurately predict HSS BR1500HS cracking occurrence in the hot stamping.

  16. Defect Prediction and Control for Ultra-high-strength Steel Complex Structure in Hot Forming Based on FEM

    NASA Astrophysics Data System (ADS)

    Shang, Xin; Zhou, Jie; Zhuo, Fang; Luo, Yan; Li, Yang

    2015-06-01

    Cracking is the main defect in ultra-high-strength steel (UHSS) forming products. In order to avoid cracking, either adjusting process parameters or changing die's design is usually applied. However, under the condition of forming parts with unreasonable structure design, it makes little difference through the traditional methods of modifying process parameters. In this paper, true stress-strain curves under different strain rates and temperatures are obtained via the hot tensile tests. Then, the material constitutive model of UHSS is introduced into software CAE; this step is used to analyze and predict defects of UHSS hot forming complex structural parts based on FEM. In addition, simulation results of changed structure (open end) are compared with original structure (closed end). The results have shown that both maximum reduction ratio and stress in all directions are sharply reduced, i.e., the forming quality is improved significantly after changing the end structure. Finally, the prediction and control methods of forming defects are verified to be feasible in actual production.

  17. Formation of Nanostructures in Severely Deformed High-Strength Steel Induced by High-Frequency Ultrasonic Impact Treatment

    NASA Astrophysics Data System (ADS)

    Dutta, R. K.; Malet, L.; Gao, H.; Hermans, M. J. M.; Godet, S.; Richardson, I. M.

    2015-02-01

    Surface modification by the generation of a nanostructured surface layer induced via ultrasonic impact treatment was performed at the weld toe of a welded high-strength quenched and tempered structural steel, S690QL1 (Fe-0.16C-0.2Si-0.87Mn-0.33Cr-0.21Mo (wt pct)). Such high-frequency peening techniques are known to improve the fatigue life of welded components. The nanocrystallized structure as a function of depth from the top-treated surface was characterized via a recently developed automated crystal orientation mapping in transmission electron microscopy. Based on the experimental observations, a grain refinement mechanism induced by plastic deformation during the ultrasonic impact treatment is proposed. It involves the formation of low-angle misoriented lamellae displaying a high density of dislocations followed by the subdivision of microbands into blocks and the resulting formation of polygonal submicronic grains. These submicronic grains further breakdown into nano grains. The results show the presence of retained austenite even after severe surface plastic deformation. The average grain size of the retained austenite and martensite is 17 and 35 nm, respectively. The in-grain deformation mechanisms are different in larger and smaller grains. Larger grains show long-range lattice rotations, while smaller grains show plastic deformation through grain rotation. Also the smaller nano grains exhibit the presence of short-range disorder. Surface nanocrystallization also leads to an increased fraction of low angle and low energy coincident site lattice boundaries especially in the smaller grains ( nm).

  18. Effect of different stages of tensile deformation on micromagnetic parameters in high-strength, low-alloy steel

    SciTech Connect

    Vaidyanathan, S.; Moorthy, V.; Kalyanasundaram, P.; Jayakumar, T.; Raj, B.

    1999-08-01

    The influence of tensile deformation on the magnetic Barkhausen emissions (MBE) and hysteresis loop has been studied in a high-strength, low-alloy steel (HSLA) and its weldment. The magnetic measurements were made both in loaded and unloaded conditions for different stress levels. The root-mean-square (RMS) voltage of the MBE has been used for analysis. This study shows that the preyield and postyield deformation can be identified from the change in the MBE profile. The initial elastic deformation showed a linear increase in the MBE level in the loaded condition, and the MBE level remained constant in the unloaded condition. The microplastic yielding, well below the macroyield stress, significantly reduces the MBE, indicating the operation of grain-boundary dislocation sources below the macroyield stress. This is indicated by the slow increase in the MBE level in the loaded condition and the decrease in the MBE level in the unloaded condition. The macroyielding resulted in a significant increase in the MBE level in the loaded condition and, more clearly, in the unloaded condition. The increase in the MBE level during macroyielding has been attributed to the grain rotation phenomenon, in order to maintain the boundary integrity between adjacent grains, which would preferentially align the magnetic domains along the stress direction. This study shows that MBE during tensile deformation can be classified into four stages: (1) perfectly elastic, (2) microplastic yielding, (3) macroyielding, and (4) progressive plastic deformation. A multimagnetic parameter approach, combining the hysteresis loop and MBE, has been suggested to evaluate the residual stresses.

  19. Slow strain rate fracture of high-strength steel at controlled electrochemical potentials in ammonium chloride, potassium chloride, and ammonium nitrate solutions

    SciTech Connect

    Nguyen, D.T.; Nichols, D.E.; Daniels, R.D.

    1992-08-15

    Slow strain rate testing has been undertaken to determine the effects of individual chemical species on the fracture process of high-strength 4340 steel. Test environments included potassium chloride, ammonium nitrate, and ammonium chloride at concentrations from 0.001 to 1.0 mole por liter at ambient temperature. Tests were performed at cathodic and anodic controlled potentials, as well as at the open-circuit potential, to delineate the stress corrosion cracking range.

  20. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  1. Corrosion Behavior of E690 High-Strength Steel in Alternating Wet-Dry Marine Environment with Different pH Values

    NASA Astrophysics Data System (ADS)

    Wu, W.; Hao, W. K.; Liu, Z. Y.; Li, X. G.; Du, C. W.; Liao, W. J.

    2015-12-01

    The corrosion behavior and mechanism of E690 high-strength steel in marine environment with different pH values were studied through electrochemical technology and long-term alternating wet-dry cycle experiments combined with SEM and XRD. Results showed that the corrosion current density of E690 high-strength steel gradually increased with decreased pH. After long-term tests in alternating wet-dry marine environment with various pH values, uniform corrosion mainly occurred on E690 steel, accompanied by vast corrosion pitting. Weight loss analysis demonstrated that corrosion rate decreased with increased pH. Moreover, corrosion mechanism varied with pH, and hydrogen-evolution reaction greatly increased the E690 steel corrosion rate at low pH. Meanwhile, the compositions of corrosion products slightly differed with pH; these products consisted of Fe3O4, Fe2O3, α-FeOOH, β-FeOOH, γ-FeOOH, and amorphous substances. However, the rust-layer density varied. Cr in the rust layer promoted the densification of rust layer and improved the decay resistance of E690 steel.

  2. Texture analysis of tinplate steel and its application in production of double reduced high strength tinplate grades with controlled earing properties

    NASA Astrophysics Data System (ADS)

    Černík, M.; Gburík, R.; Hrabčáková, L.; Vranec, P.

    2015-04-01

    Several years of texture investigation via X-ray Diffraction and EBSD techniques clearly highlight the effect of steel chemistry and processing on the final texture development in individual tinplate grades produced by U.S. Steel Košice. The influence of chemical composition, degree of deformation, and the annealing process on the texture development in tinplate steel is presented for selected grades processed in production and using the material controlled laboratory experiments. “Non-earing and Ultra-low Earing” tinplate materials provide a good case study where the desired final texture, which contains a strong γ fiber along with other texture component, is achieved with precise control of key processing variables. Development and production of high strength double reduced material with isotropic properties can be achieved by detailed study of crystallographic texture. As-measured Inverse Pole Figure (IPF) maps and calculated Orientation Distribution Functions (ODFs) were used to characterize the strength of the γ fiber and selected texture components. Calculation of the normal anisotropy index, r, from the acquired texture information, was accomplished for these steels using available crystal plasticity models. Achieved results of detailed texture analysis of tinplate in the manufacture of double reduced high strength tinplate steel grades have been successfully applied.

  3. Lightweight, High Strength Metals With Enhanced Radiation Shielding - Technology Advancing Partnerships Challenge Project

    NASA Technical Reports Server (NTRS)

    Wright, Maria Clara (Compiler)

    2015-01-01

    The Technology Advancing Partnership (TAP) Challenge will seek to foster innovation throughout the Center by allowing the KSC workforce to identify a specific technology idea that needs improvement and to then work with an external partner to develop that technology. This Challenge will enable competitive partnerships with outside entities that will increase the value by bringing leveraged resources. The selected proposal from the University of Florida will develop new lightweight technologies with radiation mitigation for spacecraft.

  4. Effects of High Rate Shear on the Microstructure and Deformation and Fracture Behavior of Two High Strength Steels

    DTIC Science & Technology

    1989-04-01

    Nickel (Ni) content between the steels. As shown in Table 1, the Q&T steel had 5% Ni while the DQ steel had only 1% Ni. Nickel in alpha iron has been...Yield and Fracture Behavior of Alpha Iron ," Trans. Met. Soc. of AIME, Vol. 242, pp. 306 - 314, February, 1968 Kalthoff, J.F. and Winkler, S., "Fracture

  5. Integrated anaerobic ammonium oxidization with partial denitrification process for advanced nitrogen removal from high-strength wastewater.

    PubMed

    Cao, Shenbin; Du, Rui; Niu, Meng; Li, Baikun; Ren, Nanqi; Peng, Yongzhen

    2016-12-01

    In this study, a novel integrated anaerobic ammonium oxidization with partial denitrification process (termed as ANAMMOX-PD) was developed for advanced nitrogen removal from high-strength wastewater, which excess NO3(-)-N produced by ANAMMOX was fed into PD reactor for NO2(-)-N production and then refluxing to ANAMMOX reactor for further removal. Results showed that total nitrogen (TN) removal efficiency as high as 97.8% was achieved and effluent TN-N was below 20mg/L at influent TN-N of 820mg/L. Furthermore, the feasibility of simultaneously treating domestic wastewater was demonstrated in ANAMMOX-PD process, and NH4(+)-N removal efficiency of 96.7% was obtained. The nitrogen removal was mainly carried out through ANAMMOX pathway, and high-throughput sequencing revealed that Candidatus_Brocadia was the major ANAMMOX species. The presented process could effectively solve the problem of excess nitrate residual in ANAMMOX effluent, which hold a great potential in application of currently ANAMMOX treating high-strength wastewater (e.g. sludge digestion supernatant).

  6. Corrosion inhibition in 2.0 M sulfuric acid solutions of high strength maraging steel by aminophenyl tetrazole as a corrosion inhibitor

    NASA Astrophysics Data System (ADS)

    Sherif, El-Sayed M.

    2014-02-01

    The corrosion of high strength maraging steel after varied immersion times in concentrated solution, 2.0 M, of sulfuric acid has been investigated. The work was also extended to study the effect of 5-(3-aminophenyl)-tetrazole (APTA) on the inhibition of the steel corrosion. The study has been carried out using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and scanning electron microscope (SEM) along with energy dispersive X-ray analyzer (EDX) investigations. EIS spectra showed that the corrosion and polarization resistances decrease with increasing the immersion time of the steel before measurement and increase in the presence of APTA and the increase of its concentration. Polarization data agreed with the EIS measurements and indicated that the increase of immersion time increases the corrosion of steel by increasing its corrosion current and corrosion rate and lowering its polarization resistance. On the other hand, the addition of APTA and the increase of its concentration minimized the corrosion of steel through decreasing the corrosion current and corrosion rate and increasing the polarization resistance at all exposure test periods. SEM and EDX investigations confirmed that the inhibition of the maraging steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the APTA molecules onto the steel protecting its surface from being dissolved easily.

  7. Development of Fine-Grained, Low-Carbon Bainitic Steels with High Strength and Toughness Produced Through the Conventional Hot-Rolling and Air-Cooling

    NASA Astrophysics Data System (ADS)

    Dhua, Sanjay Kumar; Sarkar, Partha Pratim; Saxena, Atul; Jha, Bimal Kumar

    2016-12-01

    Low-carbon bainitic steels have created enormous interest among scientists across the world in the past few decades because of their high strength, toughness, and weldability replacing the conventional quenched and tempered medium-carbon steels. Three experimental steels with varying alloy additions were made in a 100-kg laboratory induction furnace and cast into 100-mm-diameter cylindrical ingots. These ingots were hot-rolled and air-cooled to 6-mm plates in an experimental rolling mill with selected thermomechanical parameters. Steels processed through this process provided an ultrafine low-carbon bainitic microstructure with maximum yield strength (YS) and ultimate tensile strength (UTS) 575 and 705 MPa, respectively. The Charpy impact toughness of the experimental steels was excellent, and at 253 K (-20 °C), it varied from 114 to 170 Joules. Cu-B-added steel was found to give an optimum combination of strength, YS-575 MPa, and toughness, 114 J at 253 K (-20 °C). Thus, fine-grained, low-carbon bainitic steels could be developed with a proper combination of alloying elements and thermomechanical parameters even by air-cooling.

  8. Advanced reactor vessel steels for reactors with supercritical coolant parameters

    NASA Astrophysics Data System (ADS)

    Markov, S. I.; Dub, V. S.; Lebedev, A. G.; Kuleshova, E. A.; Balikoev, A. G.; Makarycheva, E. V.; Tolstykh, D. S.; Frolov, A. S.; Krikun, E. V.

    2016-09-01

    A set of studies, tests, and technological works is performed to design promising high-strength vessel steels for reactors with supercritical coolant parameters. Compositions and technological parameters are proposed for the production of reference steel (within the limits of the grade composition of 15Kh2NMFA-A steel) and high-nickel steel. These steels are characterized by high properties, including metallurgical quality and service and technological parameters. Steel of the reference composition has high (higher by 15%) strength properties, improved viscoplastic properties, and ductile-brittle transition temperature t c of at most-125°C. The strength properties of the high-nickel steel are higher than those of the existing steels by 40-50% and higher than those of advanced foreign steels by 15-20% at ductile-brittle transition temperature t c of at most-165°C. Moreover, the designed steels are characterized by a low content of harmful impurity elements and nonmetallic inclusions, a fine-grained structure, and a low susceptibility to thermal embrittlement.

  9. Development of advanced high strength tantalum base alloys. Part 2: Scale-up investigation

    NASA Technical Reports Server (NTRS)

    Ammon, R. L.; Buckman, R. W., Jr.

    1970-01-01

    Three experimental tantalum alloy compositions containing 14-16% W, 1% Re, 0.7% Hf, 0.025% C or 0.015% C and 0.015% N were prepared as two inch diameter ingots by consumable electrode vacuum arc melting. The as-cast ingots were processed by extrusion and swaging to one inch and 0.4 inch diameter rod and evaluated. Excellent high temperature forging behavior was exhibited by all three compositions. Creep strength at 2000 F to 2400 F was enhanced by higher tungsten additions as well as substitution of nitrogen for carbon. Weldability of all three compositions was determined to be adequate. Room temperature ductility was retained in the advanced tantalum alloy compositions as well as a notched/unnotched strength ratio of 1.4 for a notched bar having a K sub t = 2.9.

  10. The role of phosphorus in cold work embrittlement in Ti and Ti+Nb stabilized high strength ultra-low carbon steels

    NASA Astrophysics Data System (ADS)

    Rege, Jayanta Shantaram

    The new generation of ultra low carbon (ULC) steels used in the automotive industry requires both good formability and high strength. Good formability is essential for aerodynamic vehicle bodies while high strength is essential for weight reduction purposes and dent resistance. It is known that the lowering of the interstitial elements, such as C and N, results in higher formability. However, the reduction of the interstitial elements also results in a decrease in their strength. One of the ways of increasing the strength without considerably affecting the formability is by the addition of phosphorus (P) to the ULC steels, which is believed to increase the strength by the solid solution strengthening mechanism. The addition of P increases the strength, but it causes the problem of cold-work embrittlement (CWE) in the steels. Cold-work embrittlement is defined as the susceptibility of the sheet material to intergranular fracture during the secondary working of a deeply drawn part or while in service. Although, the problem of CWE is believed to be due to the segregation of P to the ferrite grain boundaries, it was not clear at what state of processing does the segregation occur. Furthermore, although it has been shown that the Nb-containing ULC steels exhibit better CWE resistance than the Ti-containing ULC steels, the effect of Nb on the segregation behavior of P is not known. The major objective of this study was to understand the segregation behavior of P during the different stages of thermomechanical processing in the high P-containing Ti and Ti+Nb stabilized ULC steels. Two techniques, the scanning transmission electron microscopy (STEM), and the atom probe field-ion microscopy (APFIM), were used in conjunction to study the segregation behavior of P in the steels. These studies revealed that the segregation of P to the ferrite grain boundaries primarily occurred during the coiling process in the Ti stabilized steel. The Ti+Nb stabilized steels showed lower

  11. The Role of Vanadium Carbide Traps in Reducing the Hydrogen Embrittlement Susceptibility of High Strength Alloy Steels.

    DTIC Science & Technology

    1998-08-01

    A723 steel was not sufficient to induce any appreciable embrittlement. 7.0 4.0 HY80 X 0.0i-r 50 4340 r—,—,—|—i—i—i—r—t—i—i—i—i—I—i—’—’—> l...carbide, V4C3) was identified in the A723 steel by x- ray diffraction. V4C3 traps effectively reduced the hydrogen concentrations at the crack ...ALLOY STEELS G. L. SPENCER D. J. DUQUETTE AUGUST 1998 US ARMY ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER CLOSE COMBAT ARMAMENTS CENTER

  12. Hydrogen adsorption and diffusion, and subcritical-crack growth in high-strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.

    1974-01-01

    Coordinated studies of the kinetics of crack growth and of hydrogen adsorption and diffusion were initiated to develop information that is needed for a clearer determination of the rate controlling process and possible mechanism for hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Inconel 718 alloy and 18Ni(200) maraging steel were selected for these studies. 18Ni(250) maraging steel, 316 stainless steel, and iron single crystal of (111) orientation were also included in the chemistry studies. Crack growth data on 18Ni(250) maraging steel from another program are included for comparison. No sustained-load crack growth was observed for the Inconel 718 alloy in gaseous hydrogen. Gaseous hydrogen assisted crack growth in the 18Ni maraging steels were characterized by K-independent (Stage 2) extension over a wide range of hydrogen pressures (86 to 2000 torr or 12 kN/m2 to 266 kN/m2) and test temperatures (-60 C to +100 C). The higher strength 18Ni(250) maraging steel was more susceptible than the lower strength 200 grade. A transition temperature was observed, above which crack growth rates became diminishingly small.

  13. Optimization of quenching process in hot press forming of 22MnB5 steel for high strength properties for publication in

    NASA Astrophysics Data System (ADS)

    Aziz, Nuraini; Aqida, S. N.

    2013-12-01

    This paper presents hot press forming of 22MnB5 steel blanks for high strength automotive components. The hot press forming was performed using Schenck press PEZ0673 machine with maximum press force of 1000 kN. Samples were square 22MnB5 blanks, of 50 × 60 mm dimension. A high temperature furnace was used to heat up the blanks to austenite temperature of 950°C. Samples were held at the austenite temperature prior to forming and quenching process. Three independent controlled parameters were cooling water temperature, press holding time and flow rate of water. Pressed samples were characterized for metallographic study, hardness properties and tensile properties. Metallographic study was conducted using Meiji optical microscope. Hardness was measured using Vickers indenter with load 1000gf. From metallographic study, the hot pressed 22MnB5 boron steel samples produced lath martensitic microstructure. Hardness of hot pressed samples increased with decreasing cooling time. The yield strength and the ultimate tensile strength of samples after hot forming were between 1546 and 1923 N/mm2. These findings were important to design tailored ultra-high strength in automotive components at different process parameter settings.

  14. Austenite Grain Structures in Ti- and Nb-Containing High-Strength Low-Alloy Steel During Slab Reheating

    NASA Astrophysics Data System (ADS)

    Roy, S.; Chakrabarti, D.; Dey, G. K.

    2013-02-01

    Austenite-grain growth was investigated in a couple of microalloyed steels, one containing Ti and the other containing Nb, Ti, and V, using different reheating temperatures between 1273 K and 1523 K (1000 °C and 1250 °C). Nature and distribution of microalloy precipitates were quantitatively analyzed before and after reheating. Interdendritic segregation (or microsegregation) during casting can result in an inhomogeneous distribution of microalloy precipitates in the as-cast slabs, which can create austenite grain size variation (even grain size bimodality) after reheating. Ti addition reduced the grain size variation; however, it could not eliminate the grain size bimodality in Nb-containing steel, due to the differential pinning effect of Nb precipitates. A model was proposed for the prediction of austenite grain size variation in reheated steel by combining different models on microsegregation during solidification, thermodynamic stability, and dissolution of microalloy precipitates and austenite grain growth during reheating.

  15. Development of low-temperature high-strength integral steel castings for offshore construction by casting process engineering

    NASA Astrophysics Data System (ADS)

    Lim, Sang-Sub; Mun, Jae-Chul; Kim, Tae-Won; Kang, Chung-Gil

    2014-12-01

    In casting steels for offshore construction, manufacturing integral casted structures to prevent fatigue cracks in the stress raisers is superior to using welded structures. Here, mold design and casting analysis were conducted for integral casting steel. The laminar flow of molten metal was analyzed and distributions of hot spots and porosities were studied. A prototype was subsequently produced, and air vents were designed to improve the surface defects caused by the release of gas. A radiographic test revealed no internal defects inside the casted steel. Evaluating the chemical and mechanical properties of specimens sampled from the product revealed that target values were quantitatively satisfied. To assess weldability in consideration of repair welding, the product was machined with grooves and welded, after which the mechanical properties of hardness as well as tensile, impact, and bending strengths were evaluated. No substantive differences were found in the mechanical properties before and after welding.

  16. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  17. High-throughput design of low-activation, high-strength creep-resistant steels for nuclear-reactor applications

    NASA Astrophysics Data System (ADS)

    Lu, Qi; van der Zwaag, Sybrand; Xu, Wei

    2016-02-01

    Reduced-activation ferritic/martensitic steels are prime candidate materials for structural applications in nuclear power reactors. However, their creep strength is much lower than that of creep-resistant steel developed for conventional fossil-fired power plants as alloying elements with a high neutron activation cannot be used. To improve the creep strength and to maintain a low activation, a high-throughput computational alloy design model coupling thermodynamics, precipitate-coarsening kinetics and an optimization genetic algorithm, is developed. Twelve relevant alloying elements with either low or high activation are considered simultaneously. The activity levels at 0-10 year after the end of irradiation are taken as optimization parameter. The creep-strength values (after exposure for 10 years at 650 °C) are estimated on the basis of the solid-solution strengthening and the precipitation hardening (taking into account precipitate coarsening). Potential alloy compositions leading to a high austenite fraction or a high percentage of undesirable second phase particles are rejected automatically in the optimization cycle. The newly identified alloys have a much higher precipitation hardening and solid-solution strengthening at the same activity level as existing reduced-activation ferritic/martensitic steels.

  18. The Mechanism of High Strength-Ductility Steel Produced by a Novel Quenching-Partitioning-Tempering Process and the Mechanical Stability of Retained Austenite at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Zhou, S.; Zhang, K.; Wang, Y.; Gu, J. F.; Rong, Y. H.

    2012-03-01

    The designed steel of Fe-0.25C-1.5Mn-1.2Si-1.5Ni-0.05Nb (wt pct) treated by a novel quenching-partitioning-tempering (Q-P-T) process demonstrates an excellent product of strength and elongation (PSE) at deformed temperatures from 298 K to 573 K (25 °C to 300 °C) and shows a maximum value of PSE (over 27,000 MPa pct) at 473 K (200 °C). The results fitted by the exponent decay law indicate that the retained austenite fraction with strain at a deformed temperature of 473 K (200 °C) decreases slower than that at 298 K (25 °C); namely, the transformation induced plasticity (TRIP) effect occurs in a larger strain range at 473 K (200 °C) than at 298 K (25 °C), showing better mechanical stability. The work-hardening exponent curves of Q-P-T steel further indicate that the largest plateau before necking appears at the deformed temperature of 473 K (200 °C), showing the maximum TRIP effect, which is due to the mechanical stability of considerable retained austenite. The microstructural characterization reveals that the high strength of Q-P-T steels results from dislocation-type martensite laths and dispersively distributed fcc NbC or hcp ɛ-carbides in martensite matrix, while excellent ductility is attributed to the TRIP effect produced by considerable retained austenite.

  19. Damage and fracture loci for a dual-phase steel and a high-strength low-alloyed steel: Revealing the different plastic localization-damage-ductile fracture pattern

    NASA Astrophysics Data System (ADS)

    Lian, Junhe; Münstermann, Sebastian; Bleck, Wolfgang

    2016-10-01

    The ductile fracture locus has been developed in the recent years as a relevant tool to predict the ductile fracture and assess the structure safety. In the various developed models, the occurrence of the final fracture or the initiation of the fracture is considered as the critical phase of deformation for materials or structures. However, in the application of high-strength steels, the damage onset and evolution are of significant importance in the forming processes, as they are naturally interacting with the plastic localization and ductile fracture and eventually creating various possible failure patterns. The present study contributes to a demonstration of the differences of these features in different steels by quantitatively comparing the material parameters of a hybrid damage mechanics model. A dual-phase steel sheet (DP600) and a high-strength low-alloy steel plate (S355J2+N), which show very different relation patterns between damage and fracture, are investigated. The aim of this study is to compare the plastic localization, damage and fracture loci of them and reveal the differences in their localization-damage initiation-ductile fracture patterns. The reasons for the observed different patterns are discussed and it is concluded that the microstructural features are ultimately contributing to the different patterns and the criteria for evaluating the cold formability of these steels shall be varied depending on their failure patterns.

  20. Stress Corrosion Cracking of SA-543 High-Strength Steel in All-Volatile Treatment Boiler Feed Water

    NASA Astrophysics Data System (ADS)

    Rihan, R.; Basha, M.; Al-Meshari, A.; Bayramov, A.; van Zyl, G.; Dafalla, H.; Mohamed, A. I.

    2015-10-01

    Susceptibility of SA-543 steel, its welds (with and without stress relief treatment), and the heat-affected zone (HAZ) to stress corrosion cracking (SCC) was investigated in de-aerated and aerated boiler feed water subjected to the all-volatile treatment (AVT-BFW), and distilled water at 275 °C using the slow strain rate testing (SSRT) technique. The SSRT specimens were tested at three extension rates (3.50 × 10-6, 9.00 × 10-6, and 7.50 × 10-5 mm/s) using a novel SCC testing rig capable of testing at high temperatures and pressures. There are no significant differences in the time-to-failure among the four tested specimens. The elongation of the specimens at the time of failure is in the range of 10-23%. The reduction of the cross-sectional area of the failed specimens is large (45-77%) and the absence of any signs of intergranular propagation in fractured specimens, determined by scanning electron microscopy, indicates that the failure is due to mechanical load and not due to SCC. Dissolved oxygen does not affect the susceptibility of the specimens to SCC, which could be due to the inhibition effect of the test solution. SA-543 steel as the base metal, its welds (with and without stress relief treatment), and the HAZ are suitable for use in hot AVT-BFW and distilled water.

  1. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization

    PubMed Central

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB. PMID:27603928

  2. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization.

    PubMed

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB.

  3. Effects of strain-rate and pre-fatigue on tensile properties of laser welded joint of high strength steel plates

    NASA Astrophysics Data System (ADS)

    Kobayashi, H.; Daimaruya, M.; Tsuda, H.; Horikawa, K.

    2006-08-01

    The impact tensile properties of laser welded butt joints of two kinds of high strength steel plates with the tensile strength level of 590 MPa and 780 MPa (denoted by HR590 and HR780, respectively), were investigated using split Hopkinson bar tensile testing apparatus. Impact tension tests for the joint specimens pre-fatigued were also carried out to examine the effect of pre-fatigue. There were no significant effects of strain-rate and pre-fatigue on the dynamic and quasi-static tensile strength of laser welded butt joints. However, the decrease in the elongation of HR780 welded joints subjected high cycle pre-fatigue was observed only at a high strain-rate. From the observation of fracture surface, it was found that the decrease in the elongation may be caused by a number of damages due to the combination of high cycle pre-fatigue and high strain-rate.

  4. Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

    NASA Astrophysics Data System (ADS)

    Ghosh, P. K.; Kumar, Ravindra

    2015-02-01

    Surface modification of micro-alloyed HSLA steel plate has been carried out by autogenous conventional and pulse current tungsten inert gas arcing (TIGA) processes at different welding parameters while the energy input was kept constant. At a given energy input the influence of pulse parameters on the characteristics of surface modification has been studied in case of employing single and multi-run procedure. The role of pulse parameters has been studied by considering their summarized influence defined by a factor Φ. The variation in Φ and pulse frequency has been found to significantly affect the thermal behavior of fusion and accordingly the width and penetration of the modified region along with its microstructure, hardness and wear characteristics. It is found that pulsed TIGA is relatively more advantageous over the conventional TIGA process, as it leads to higher hardness, improved wear resistance, and a better control over surface characteristics.

  5. Theoretical and experimental study of the rule for heat transfer coefficient in hot stamping of high strength steels

    SciTech Connect

    Han, Xianhong; Hao, Xin; Yang, Kun; Zhong, Yaoyao

    2013-12-16

    Heat transfer is a crucial aspect for hot stamping process, the fully austenitized boron steel blank with temperature about 900°C is transferred to the tool, then formed rapidly and quenched in the cooled tool. The desired fully martensitic transformation will happen only if the cooling rate exceeds a critical value approximately 27 K/s. During such process, the heat transfer coefficient (abbreviated as HTC) between the tool and blank plays a decisive role for the variation of the blank temperature. In this work, a theoretical formula based on the joint-roughness model is presented to describe the law of HTC, which relies on the roughness, hardness, and other material parameters of the tool and blank. Moreover, a non-contact temperature measuring system based on the infrared thermal camera is built to catch the temperature change course, and then the HTC value is derived through the inverse analysis. Based on the theoretical and experimental results, the change rule of HTC especially its dependence on the process pressure will be discussed in detail.

  6. Forming Limits of Weld Metal in Aluminum Alloys and Advanced High-Strength Steels

    SciTech Connect

    Stephens, Elizabeth V.; Smith, Mark T.; Grant, Glenn J.; Davies, Richard W.

    2010-10-25

    This work characterizes the mechanical properties of DP600 laser welded TWBs (1 mm-1.5 mm) near and in the weld, as well as their limits of formability. The approach uses simple uniaxial experiments to measure the variability in the forming limits of the weld region, and uses a theoretical forming limit diagram calculation to establish a probabilistic distribution of weld region imperfection using an M-K method approach

  7. Analysis of a New High-Toughness Ultra-high-Strength Martensitic Steel by Transmission Electron Microscopy and Atom Probe Tomography

    NASA Astrophysics Data System (ADS)

    Hartshorne, Matthew I.; McCormick, Caroline; Schmidt, Michael; Novotny, Paul; Isheim, Dieter; Seidman, David N.; Taheri, Mitra L.

    2016-04-01

    The microstructure of a new martensitic high-strength steel (Fe-0.40C-3.81Ni-1.31Cr-1.50Si-0.75Mn-0.52Mo-0.51Cu-0.30V) with high fracture toughness is characterized by transmission electron microscopy and atom probe tomography (APT). MC, M6C, and M23C6 precipitates form inside the martensitic lath matrix. The fracture toughness is insensitive to the dissolution of M23C6 precipitates at austenitizing temperatures above 1164 K (891 °C). APT reveals that solute segregation at the prior austenite grain boundaries (PAGB) is not uniform, with C, Mo, Si, Ni, and/or P enrichment varying at different areas of the PAGB. Si depletion is detected in the same area as the highest C enrichment. Carbon also segregates at lath boundaries. Segregation of C indicates the presence of retained austenite films at both PAGB and lath boundaries. Regions enriched in C up to 10 pct were found within the laths; however, no regions were enriched to the level expected of cementite or ɛ-carbide. The observed C distribution and high fracture toughness indicates that the tempering behavior is significantly different than that observed in 300M steel. The effect of Si, Ni, and Cu on the formation and stabilization of the regions of C enrichment and retained austenite require further study, as it may be key to the increased toughness.

  8. Multicomponent High-Strength Low-Alloy Steel Precipitation-Strengthened by Sub-nanometric Cu Precipitates and M2C Carbides

    NASA Astrophysics Data System (ADS)

    Jain, Divya; Isheim, Dieter; Hunter, Allen H.; Seidman, David N.

    2016-08-01

    HSLA-115 is a novel high-strength low-alloy structural steel derived from martensitic Cu-bearing HSLA-100. HSLA-100 is typically used in conditions with overaged Cu precipitates, to obtain acceptable impact toughness and ductility. Present work on HSLA-115 demonstrates that incorporating sub-nanometric-sized M2C carbides along with Cu precipitates produces higher strength steels that still meet impact toughness and ductility requirements. Isothermal aging at 823 K (550 °C) precipitates M2C carbides co-located with the Cu precipitates and distributed heterogeneously at lath boundaries and dislocations. 3D atom-probe tomography is used to characterize the evolution of these precipitates at 823 K (550 °C) in terms of mean radii, number densities, and volume fractions. These results are correlated with microhardness, impact toughness, and tensile strength. The optimum combination of mechanical properties, 972 MPa yield strength, 24.8 pct elongation to failure, and 188.0 J impact toughness at 255 K (-18 °C), is attained after 3-hour aging at 823 K (550 °C). Strengthening by M2C precipitates offsets the softening due to overaging of Cu precipitates and tempering of martensitic matrix. It is shown that this extended yield strength plateau can be used as a design principle to optimize strength and toughness at the same time.

  9. Modeling the Hot Tensile Flow Behaviors at Ultra-High-Strength Steel and Construction of Three-Dimensional Continuous Interaction Space for Forming Parameters

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Zhan, Zong-yang; Wang, Tong; Xia, Yu-feng

    2017-01-01

    The response of true stress to strain rate, temperature and strain is a complex three-dimensional (3D) issue, and the accurate description of such constitutive relationships significantly contributes to the optimum process design. To obtain the true stress-strain data of ultra-high-strength steel, BR1500HS, a series of isothermal hot tensile tests were conducted in a wide temperature range of 973-1,123 K and a strain rate range of 0.01-10 s-1 on a Gleeble 3800 testing machine. Then the constitutive relationships were modeled by an optimally constructed and well-trained backpropagation artificial neural network (BP-ANN). The evaluation of BP-ANN model revealed that it has admirable performance in characterizing and predicting the flow behaviors of BR1500HS. A comparison on improved Arrhenius-type constitutive equation and BP-ANN model shows that the latter has higher accuracy. Consequently, the developed BP-ANN model was used to predict abundant stress-strain data beyond the limited experimental conditions. Then a 3D continuous interaction space for temperature, strain rate, strain and stress was constructed based on these predicted data. The developed 3D continuous interaction space for hot working parameters contributes to fully revealing the intrinsic relationships of BR1500HS steel.

  10. Ultra-High-Strength Interstitial-Free Steel Processed by Equal-Channel Angular Pressing at Large Equivalent Strain

    NASA Astrophysics Data System (ADS)

    Verma, Deepa; Mukhopadhyay, N. K.; Sastry, G. V. S.; Manna, R.

    2016-04-01

    The billets of interstitial-free (IF) steel are deformed by equal-channel angular pressing (ECAP) at 298 K (25 °C) adopting the route BC up to an equivalent strain ( ɛ vm) of 24. The evolution of microstructures and their effects on the mechanical properties are examined. The microstructural refinement involves the elongation of grains, the subdivision of grains to the bands with high dislocation density, and the splitting of bands into the cell blocks and then cell blocks into the cells. The widths of the bands and the size of cells decrease with strain. The degree of reduction in the grain size is highest at the low strain level. However, most of the boundaries at this stage are of low-angle boundaries (at ɛ vm = 3). Thereafter, the misorientation angle increases by progressive lattice rotation with strain. The coarse bands transform step by step from the lamellar structure to the ribbon-shaped grains and finally to the near-equiaxed grain structures with the subgrains of a saturated low-angle grain boundary fraction of 0.34 at very large strain >15. The as-received coarse-grained microstructure (grain size of 57.6 ± 21 µm) has been refined to 257 ± 48 nm at an equivalent strain of 24. The strength increases considerably up to ɛ vm = 3 due to grain refinement and high dislocation density. However, the strengthening at later stages is mainly due to the increase in misorientation angle and refinement. Initial yield strength of 227 MPa is increased to a record value of 895 MPa on straining up to ɛ vm = 24 at 298 K (25 °C). Uniform elongation decreases drastically at low equivalent strain but it regains marginally later. The ECAPed sample fails by a ductile fracture at ɛ vm = 0.6 to 6 but by a mixed mode of ductile-brittle fracture at larger strain of 9 to 24.

  11. Synergic Adsorption-Biodegradation by an Advanced Carrier for Enhanced Removal of High-Strength Nitrogen and Refractory Organics.

    PubMed

    Ahmad, Muhammad; Liu, Sitong; Mahmood, Nasir; Mahmood, Asif; Ali, Muhammad; Zheng, Maosheng; Ni, Jinren

    2017-04-06

    Coking wastewater contains not only high-strength nitrogen but also toxic biorefractory organics. This study presents simultaneous removal of high-strength quinoline, carbon, and ammonium in coking wastewater by immobilized bacterial communities composed of a heterotrophic strain Pseudomonas sp. QG6 (hereafter referred as QG6), ammonia-oxidizing bacteria (AOB), and anaerobic ammonium oxidation bacteria (anammox). The bacterial immobilization was implemented with the help of a self-designed porous cubic carrier that created structured microenvironments including an inner layer adapted for anaerobic bacteria, a middle layer suitable for coaggregation of certain aerobic and anaerobic bacteria, and an outer layer for heterotrophic bacteria. By coating functional polyurethane foam (FPUF) with iron oxide nanoparticles (IONPs), the biocarrier (IONPs-FPUF) could provide a good outer-layer barrier for absorption and selective treatment of aromatic compounds by QG6, offer a conducive environment for anammox in the inner layer, and provide a mutualistic environment for AOB in the middle layer. Consequently, simultaneous nitrification and denitrification were reached with the significant removal of up to 322 mg L(-1) (98%) NH4, 311 mg L(-1) (99%) NO2, and 633 mg L(-1) (97%) total nitrogen (8 mg L(-1) averaged NO3 concentration was recorded in the effluent), accompanied by an efficient removal of chemical oxygen demand by 3286 mg L(-1) (98%) and 350 mg L(-1) (100%) quinoline. This study provides an alternative way to promote synergic adsorption and biodegradation with the help of a modified biocarrier that has great potential for treatment of wastewater containing high-strength carbon, toxic organic pollutants, and nitrogen.

  12. Comparison of microstructure and mechanical properties of ultra-narrow gap laser and gas-metal-arc welded S960 high strength steel

    NASA Astrophysics Data System (ADS)

    Guo, Wei; Li, Lin; Dong, Shiyun; Crowther, Dave; Thompson, Alan

    2017-04-01

    The microstructural characteristics and mechanical properties, including micro-hardness, tensile properties, three-point bending properties and Charpy impact toughness at different test temperatures of 8 mm thick S960 high strength steel plates were investigated following their joining by multi-pass ultra-narrow gap laser welding (NGLW) and gas metal arc welding (GMAW) techniques. It was found that the microstructure in the fusion zone (FZ) for the ultra-NGLW joint was predominantly martensite mixed with some tempered martensite, while the FZ for the GMAW joint was mainly consisted of ferrite with some martensite. The strength of the ultra-NGLW specimens was comparable to that of the base material (BM), with all welded specimens failed in the BM in the tensile tests. The tensile strength of the GMAW specimens was reduced approximately by 100 MPa when compared with the base material by a broad and soft heat affected zone (HAZ) with failure located in the soft HAZ. Both the ultra-NGLW and GMAW specimens performed well in three-point bending tests. The GMAW joints exhibited better impact toughness than the ultra-NGLW joints.

  13. Effect of clearance on wrinkling of 21-6-9 high-strength stainless steel tubes in numerical control rotary draw bending process

    NASA Astrophysics Data System (ADS)

    Cheng, Lu; Fang, Jun; Li, Yuan; Dai, Li; Xiong, Mengsi; Lu, Shiqiang

    2017-03-01

    Clearance between tube and all kinds of dies has a significant and complicated influence on wrinkling of 21-6-9 high-strength stainless steel tubes (HSST) during numerical control (NC) rotary draw bending process. To explore the effect of that, a three dimensional (3D) finite element (FE) model of the whole process for 21-6-9 HSST was build based on FE platform of ABAQUS and validated by the experiment. Then, simulation and study of the process was carried out based on the FE model and the influence laws of clearance on wrinkling of 21-6-9 HSST in NC rotary draw bending were obtained. The results show that the wrinkling wave degree increases obviously with the increase of clearance between mandrel and tube Cm and clearance between bending die and tube Cb, while decreases with increase of clearance between pressure die and tube Cp; the wrinkling wave degree decreases sharply when clearance between wiper die and tube Cw is less than 0.2mm, and the wrinkling wave degree hardly has no variation when Cw is greater than 0.2mm.

  14. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  15. High-Cycle Fatigue of High-Strength Low Alloy Steel Q345 Subjected to Immersion Corrosion for Mining Wheel Applications

    NASA Astrophysics Data System (ADS)

    Dicecco, Sante; Altenhof, William; Hu, Henry; Banting, Richard

    2017-03-01

    In an effort to better understand the impact of material degradation on the fatigue life of mining wheels made of a high-strength low alloy carbon steel (Q345), this study seeks to evaluate the effect of surface corrosion on the high-cycle fatigue behavior of the Q345 alloy. The fatigue behavior of the polished and corroded alloy was investigated. Following exposure to a 3.5 wt.% NaCl saltwater solution, polished and corroded fatigue specimens were tested using an R.R. Moore rotating-bending fatigue apparatus. Microstructural analyses via both optical microscopy and scanning electron microscopy (SEM) revealed that one major phase, α-iron phase, ferrite, and one minor phase, colony pearlite, existed in the extracted Q345 alloy. The results of the fatigue testing showed that the polished and corroded specimens had an endurance strength of approximately 295 and 222 MPa, respectively, at 5,000,000 cycles. The corroded surface condition resulted in a decrease in the fatigue strength of the Q345 alloy by 24.6%. Scanning electron microscope fractography indicated that failure modes for polished and corroded fatigue specimens were consistent in the high-cycle low loading fatigue regime. Conversely, SEM fractography of low-cycle high-loading fatigue specimens found considerable differences in fracture surfaces between the corroded and polished fatigue specimens.

  16. High Strength Steel Welding Research

    DTIC Science & Technology

    2007-11-02

    ical A nalysis ............................................................................ 124 4.6.1 Inductively Coupled Plasm a...welding, the heat source is not stationary ................................................................................................ 19 0 Figure 5...primary and secondary phases in weld m etal inclusions ................................................................. 52 Figure 13: HAC in heat

  17. Elastic Properties in Tension and Shear of High Strength Nonferrous Metals and Stainless Steel - Effect of Previous Deformation and Heat Treatment

    NASA Technical Reports Server (NTRS)

    Mebs, R W; Mcadam, D J

    1947-01-01

    A resume is given of an investigation of the influence of plastic deformation and of annealing temperature on the tensile and shear elastic properties of high strength nonferrous metals and stainless steels in the form of rods and tubes. The data were obtained from earlier technical reports and notes, and from unpublished work in this investigation. There are also included data obtained from published and unpublished work performed on an independent investigation. The rod materials, namely, nickel, monel, inconel, copper, 13:2 Cr-Ni steel, and 18:8 Cr-Ni steel, were tested in tension; 18:8 Cr-Ni steel tubes were tested in shear, and nickel, monel, aluminum-monel, and Inconel tubes were tested in both tension and shear. There are first described experiments on the relationship between hysteresis and creep, as obtained with repeated cyclic stressing of annealed stainless steel specimens over a constant load range. These tests, which preceded the measurements of elastic properties, assisted in devising the loading time schedule used in such measurements. From corrected stress-set curves are derived the five proof stresses used as indices of elastic or yield strength. From corrected stress-strain curves are derived the secant modulus and its variation with stress. The relationship between the forms of the stress-set and stress-strain curves and the values of the properties derived is discussed. Curves of variation of proof stress and modulus with prior extension, as obtained with single rod specimens, consist in wavelike basic curves with superposed oscillations due to differences of rest interval and extension spacing; the effects of these differences are studied. Oscillations of proof stress and modulus are generally opposite in manner. The use of a series of tubular specimens corresponding to different amounts of prior extension of cold reduction gave curves almost devoid of oscillation since the effects of variation of rest interval and extension spacing were

  18. Characterization of welded HP 9-4-30 steel for the advanced solid rocket motor

    NASA Technical Reports Server (NTRS)

    Watt, George William

    1990-01-01

    Solid rocket motor case materials must be high-strength, high-toughness, weldable alloys. The Advanced Solid Rocket Motor (ASRM) cases currently being developed will be made from a 9Ni-4Co quench and temper steel called HP 9-4-30. These ultra high-strength steels must be carefully processed to give a very clean material and a fine grained microstructure, which insures excellent ductility and toughness. The HP 9-4-30 steels are vacuum arc remelted and carbon deoxidized to give the cleanliness required. The ASRM case material will be formed into rings and then welded together to form the case segments. Welding is the desired joining technique because it results in a lower weight than other joining techniques. The mechanical and corrosion properties of the weld region material were fully studied.

  19. Microstructural studies of advanced austenitic steels

    SciTech Connect

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  20. Thermodynamic Evaluation and Optimization of the MnO-B2O3 and MnO-B2O3-SiO2 Systems and Its Application to Oxidation of High-Strength Steels Containing Boron

    NASA Astrophysics Data System (ADS)

    Kim, Young-Min; Jung, In-Ho

    2015-06-01

    A complete literature review, critical evaluation, and thermodynamic optimization of phase equilibrium and thermodynamic properties of all available oxide phases in the MnO-B2O3 and MnO-B2O3-SiO2 systems at 1 bar pressure are presented. Due to the lack of the experimental data in these systems, the systematic trend of CaO- and MgO-containing systems were taken into account in the optimization. The molten oxide phase is described by the Modified Quasichemical Model. A set of optimized model parameters of all phases is obtained which reproduces all available and reliable thermodynamic and phase equilibrium data. The unexplored binary and ternary phase diagrams of the MnO-B2O3 and MnO-B2O3-SiO2 systems have been predicted for the first time. The thermodynamic calculations relevant to the oxidation of advanced high-strength steels containing boron were performed to find that B can form liquid B2O3-SiO2-rich phase in the annealing furnace under reducing N2-H2 atmosphere, which can significantly influence the wetting behavior of liquid Zn in Zn galvanizing process.

  1. Springback Simulation and Compensation for High Strength Parts Using JSTAMP

    NASA Astrophysics Data System (ADS)

    Shindo, Terumasa; Sugitomo, Nobuhiko; Ma, Ninshu

    2011-08-01

    The stamping parts made from high strength steel have a large springback which is difficult to control. With the development of simulation technology, the springback can be accurately predicted using advanced kinematic material models and CAE systems. In this paper, a stamping process for a pillar part made from several classes of high strength steel was simulated using a Yoshida-Uemori kinematic material model and the springback was well predicted. To obtain the desired part shape, CAD surfaces of the stamping tools were compensated by a CAE system JSTAMP. After applying the compensation 2 or 3 times, the dimension accuracy of the simulation for the part shape achieved was about 0.5 mm. The compensated CAD surfaces of the stamping tools were directly exported from JSTAMP to CAM for machining. The effectiveness of the compensation was verified by an experiment using the compensated tools.

  2. The effect of aqueous phase inhibitors on mitigating potential-dependent hydrogen environments assisted cracking of an ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Al-Ghamdi, Sami M.

    Low alloy ultra-high strength alloy steel (UHSS) suffer from hydrogen environment assisted cracking (HEAC) limiting their use in marine environments. Minimum HEAC susceptibility is observed at intermediate potentials. Models explain this by a reduction in crack tip diffusible hydrogen concentration (CH,diff), enhancing threshold stress intensity (KTH) and reducing stage-II crack growth rate (da/dtII). This research seeks to extend the reduced HEAC susceptibility region by reducing C H,diff using aqueous-phase inhibitors. A multi-facetted approach was used to quantitatively study the effect of inhibitors on reducing CH,diff. Initial tests were conducted on planar electrodes in molybdate solutions at anodic potentials and in cerium solutions at cathodic potentials; however, rescaled crevices of larger dimensions were used to measure local potential and pH as a function of applied potentials and crevice dimensions. H-uptake models were used to predict local C H,diff as a function of local potential, pH and scaling factor in the anodic and cathodic tests. Micro-mechanical models were used to predict the effects of inhibition on HEAC susceptibility. Results were related to real-size cracks using scaling factors. Last, fracture experiments were undertaken to verify predicted KTH and da/dtII obtained from the integrated investigation approach. The addition of molybdate reduced da/dtII to 1 nm/s, expanding the reduced HEAC region to more anodic potentials. The enhanced mitigation was possibly due to forming a surface film more resistant to crack tip dissolution in addition to molybdate-induced chemical buffering of acidification both leading to reduced CH,diff. The addition of cerium reduced da/dt II to 9 and 32 nm/s at etaH = -0.35 and -0.47 V, respectively, compared to 50 and 500 nm/s at similar cathodic conditions in uninhibited tests. Cerium chemically forms an insoluble film that can reduce CH,diff by reducing hydrogen absorption, enhancing hydrogen desorption, and

  3. High strength alloys

    DOEpatents

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  4. High strength alloys

    DOEpatents

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  5. High strength composites evaluation

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  6. Microalloyed HSLA (High Strength Low Alloy) Steels: Proceedings of Microalloying 󈨜 Held in Conjunction with the 1988 World Materials Congress, Chicago, Illinois, USA, 24-30 September 1988

    DTIC Science & Technology

    1988-01-01

    Baixa (27) POSCO Steel Products. Pohang Iron and Liga e Alta Resistencia (acos BLAR) com Niobio. Steel Company Ltd. Conpany publication. Siderurgia...R.C.. Perspectivas Tecnologicas Chapas Grossas de Alta Resistencia Originadas para a Ind6stria Sideriirgica Brasileira. do Lingotamento Continuo

  7. Influence of the temperature and strain rate on the structure and fracture mode of high-strength steels upon the simulation of the thermal cycle of welding and post-welding tempering

    NASA Astrophysics Data System (ADS)

    Pazilova, U. A.; Il'in, A. V.; Kruglova, A. A.; Motovilina, G. D.; Khlusova, E. I.

    2015-06-01

    Structural changes and the main features of the fracture of the base metal and the coarse-grained region of the heat-affected zone of the welded joints of high-strength steels have been studied by simulating the thermal cycle of welding and post-welding heat treatment. The effects of the simultaneous action of heating for high-temperature tempering and of deformation allowing the estimation of the impact of residual welding stresses have been studied. The probable reasons of the formation of cracks in welds upon the postwelding tempering have been determined.

  8. Effect of chromium additions on the mechanical and physical properties and microstructure of Fe-Co-Ni-Cr-Mo-C ultra-high strength steel: Part I

    NASA Astrophysics Data System (ADS)

    Machmeier, P.; Matuszewski, T.; Jones, R.; Ayer, R.

    1997-06-01

    The effect of chromium additions to an Fe-14Co-10Ni-0.1Mo-0.16C (AF1410 based) secondary hardening steel was evaluated by mechanical and physical properties and by microstructural examination. This unique behavior was extended to encompass a large range of aging temperatures and times that may be encountered during commercial thermal treatment and/or welding. In the aging range of 482 to 550 °C, an increase in chromium from 2 to 3% in the AF1410 based steel resulted in a substantial strength decrease concomitant with an increase in toughness. This behavior is related to a peak hardening shift, early M2C carbide coarsening, and an increase in reverted austenite for the 1 wt% Cr increase. The increased aging kinetics resulting from the 3Cr steel caused a faster dissolution of Fe3C and rapid changes in chromium partitioning in the (Mo,Cr)2C carbide resulting in a coherency loss with a corresponding decrease in lattice parameter. The kinetics of the secondary hardening reaction, for the two steels, was determined by resistivity data for changes in aging parameters (time/temperature).

  9. Design principles for advanced carburized bearing steels

    NASA Astrophysics Data System (ADS)

    Wright, James Anthony

    Rolling contact fatigue behavior of carburized C69-1 steel was measured and analyzed using an NTN rolling contact fatigue tester. Core precipitation of nanoscale 6 phase in C69-2 steel was measured with 1DAP microanalysis. Precipitation behavior in M50NiL-0.38C was examined using small angle neutron scattering, transmission electron microscopy, one-dimensional atom probe microanalysis, three-dimensional atom probe microanalysis, Vickers microhardness, and ThermoCalc thermodynamic modeling software. Five different carbide phases were tentatively identified as Fe3C, M2C, MC, M6C, and M 23C6. The hardness evolution was modeled with the measured microstructural data and scaled to measured microhardness. A multiphase precipitation model was developed to predict the volume fraction of each phase during tempering. Stress relaxation during tempering of M50NiL-0.38C was shown to be controlled by carbide precipitation kinetics using tensile and split-ring methods. From these experiments design principles for advanced carburized steels were deduced. Because of their role in fatigue nucleation, no primary carbides should be present after solution treatment. A single phase M2C precipitate dispersion should be over-aged to be slightly larger than its peak strength state to avoid cyclic shearing and improve rolling contact fatigue resistance. Other carbide phases can be avoided because they are less efficient strengtheners than the M2C phase. The embrittling sigma phase should be avoided in the low carbon core by reducing the driving force for precipitation. The steel should have some residual austenite in the carburized case after quenching from the solution treatment; this retained austenite should be completely transformed upon a cryogenic treatment after tempering to restore favorable, residual compressive stress in the case.

  10. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  11. Application of the Materials-by-Design Methodology to Redesign a New Grade of the High-Strength Low-Alloy Class of Steels with Improved Mechanical Properties and Processability

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Snipes, J. S.; Ramaswami, S.

    2016-01-01

    An alternative to the traditional trial-and-error empirical approach for the development of new materials is the so-called materials-by-design approach. Within the latter approach, a material is treated as a complex system and its design and optimization is carried out by employing computer-aided engineering analyses, predictive tools, and available material databases. In the present work, the materials-by-design approach is utilized to redesign a grade of high-strength low-alloy (HSLA) class of steels with improved mechanical properties (primarily strength and fracture toughness), processability (e.g., castability, hot formability, and weldability), and corrosion resistance. Toward that end, a number of material thermodynamics, kinetics of phase transformations, and physics of deformation and fracture computational models and databases have been developed/assembled and utilized within a multi-disciplinary, two-level material-by-design optimization scheme. To validate the models, their prediction is compared against the experimental results for the related steel HSLA100. Then the optimization procedure is employed to determine the optimal chemical composition and the tempering schedule for a newly designed grade of the HSLA class of steels with enhanced mechanical properties, processability, and corrosion resistance.

  12. Numerical Modeling for Hole-Edge Cracking of Advanced High-Strength Steels (AHSS) Components in the Static Bend Test

    NASA Astrophysics Data System (ADS)

    Kim, Hyunok; Mohr, William; Yang, Yu-Ping; Zelenak, Paul; Kimchi, Menachem

    2011-08-01

    Numerical modeling of local formability, such as hole-edge cracking and shear fracture in bending of AHSS, is one of the challenging issues for simulation engineers for prediction and evaluation of stamping and crash performance of materials. This is because continuum-mechanics-based finite element method (FEM) modeling requires additional input data, "failure criteria" to predict the local formability limit of materials, in addition to the material flow stress data input for simulation. This paper presents a numerical modeling approach for predicting hole-edge failures during static bend tests of AHSS structures. A local-strain-based failure criterion and a stress-triaxiality-based failure criterion were developed and implemented in LS-DYNA simulation code to predict hole-edge failures in component bend tests. The holes were prepared using two different methods: mechanical punching and water-jet cutting. In the component bend tests, the water-jet trimmed hole showed delayed fracture at the hole-edges, while the mechanical punched hole showed early fracture as the bending angle increased. In comparing the numerical modeling and test results, the load-displacement curve, the displacement at the onset of cracking, and the final crack shape/length were used. Both failure criteria also enable the numerical model to differentiate between the local formability limit of mechanical-punched and water-jet-trimmed holes. The failure criteria and static bend test developed here are useful to evaluate the local formability limit at a structural component level for automotive crash tests.

  13. Experimental determination of TRIP-parameter K for mild- and high-strength low-alloy steels and a super martensitic filler material.

    PubMed

    Neubert, Sebastian; Pittner, Andreas; Rethmeier, Michael

    2016-01-01

    A combined experimental numerical approach is applied to determine the transformation induced plasticity (TRIP)-parameter K for different strength low-alloy steels of grade S355J2+N and S960QL as well as the super martensitic filler CN13-4-IG containing 13 wt% chromium and 4 wt% nickel. The thermo-physical analyses were conducted using a Gleeble (®) 3500 facility. The thermal histories of the specimens to be tested were extracted from corresponding simulations of a real gas metal arc weldment. In contrast to common TRIP-experiments which are based on complex specimens a simple flat specimen was utilized together with an engineering evaluation method. The evaluation method was validated with literature values for the TRIP-parameter. It could be shown that the proposed approach enables a correct description of the TRIP behavior.

  14. Environmentally Friendly Anticorrosion Coating for High Strength Fasteners

    DTIC Science & Technology

    2011-01-01

    prevent corrosion of the bare steel and subsequent creep . However, this does not necessarily explain why this would affect the notched area where...303 11. SPONSOR/MONITOR’S REPORT Arlington, VA 22203 NUMBER(Sl 12 . DISTRIBUTION/AVAILABILITY STATEMENT 13. SUPPLEMENTARY NOTES 14. ABSTRACT There...alternative replacement coatings would provide high-strength, corrosion resistant fasteners for use in weapon systems. Traditionally, high-strength steels

  15. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    SciTech Connect

    Jiao, Z. B.; Luan, J. H.; Guo, W.; Poplawsky, J. D.; Liu, C. T.

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility with intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.

  16. Effects of chloride ion concentration and pH values on the corrosion behavior of Cr12Ni3Co12Mo4W ultra-high-strength martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Li, Hui-yan; Dong, Chao-fang; Xiao, Kui; Li, Xiao-gang; Zhong, Ping

    2016-11-01

    The effects of Cl- ion concentration and pH values on the corrosion behavior of Cr12Ni3Co12Mo4W ultra-high-strength martensitic stainless steel (UHSMSS) were investigated by a series of electrochemical tests combined with observations by stereology microscopy and scanning electron microscopy. A critical Cl- ion concentration was found to exist (approximately 0.1wt%), above which pitting occurred. The pitting potential decreased with increasing Cl- ion concentration. A UHSMSS specimen tempered at 600°C exhibited a better pitting corrosion resistance than the one tempered at 400°C. The corrosion current density and passive current density of the UHSMSS tempered at 600°C decreased with increasing pH values of the corrosion solution. The pits developed a shallower dish geometry with increasing polarization potential. A lacy cover on the pits of the UHSMSS tempered at 400°C accelerated pitting, whereas corrosion products deposited in the pits of the UHSMSS tempered at 600°C hindered pitting.

  17. Cadmium Alternatives for High-Strength Steel

    DTIC Science & Technology

    2011-09-22

    pigments (11%) and coatings (7%), although minor amounts are included in stabilizers such as used for polyvinyl chloride (PVC) production, in cadmium...landing gear through a contracted effort which began during Phase II of this test program. The LHE Zn-Ni plating formulation developed to be more...reflects some performance risk for in-service embrittlement (Phase I) and fatigue as observed in certain other Zn-Ni plating formulations , although

  18. Investigation of Solidification of High Strength Steel.

    DTIC Science & Technology

    apparatus for rheocasting high temperature alloys in a vacuum or inert atmosphere was constructed. Cu10%Sn and Fe-3%C-4%Si alloys were successfully... rheocast . The size and shape of the primary solid particles at .4 to .5 fraction solid after the first 30 minutes of mixing in the mushy zone are not...700 micrometers in size, and spheroidal in shape. The thixotropic nature of the rheocast Cu-10%Sn samples when reheated and sheared suggests the possibility of thixocasting the alloy. (Modified author abstract)

  19. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    DOE PAGES

    Jiao, Z. B.; Luan, J. H.; Guo, W.; ...

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility withmore » intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.« less

  20. High-Strength, Superelastic Compounds

    NASA Technical Reports Server (NTRS)

    Stanford, Malcolm; Noebe, Ronald; Dellacorte, Christopher; Bigelow, Glen; Thomas, Fransua

    2013-01-01

    can be used in the heat treatment process, less energy will be consumed, and there will be less dimensional distortion and quench cracking. This results in fewer scrap parts, less material waste from large amounts of material removal, and fewer machining steps to rework parts that are out of specification. This material has a combination of properties that have been previously unobtainable. The material has a Young s modulus of approximately 95 GPa (about half that of conventional steels), moderate density (10 to 15% lower than conventional steels), excellent corrosion resistance, and high hardness (58 to 62 HRC). These properties make this material uniquely suited for advanced bearings.

  1. Advanced steel reheat furnaces: Research and development. Final report

    SciTech Connect

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D.; Li, X.

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  2. High-strength rolled sections with structural anisotropy

    NASA Astrophysics Data System (ADS)

    Odesskii, P. D.; Chernenko, V. T.

    1992-08-01

    The article investigates the properties of high-strength sections .for building structures. It examines theinfluence of structural anisotropy on the operational properties of profiles of steel St3ps strengthened fromthe rolling heat on a high-speed mill. It is shown that the use of such rolled sections in industo, is promising.

  3. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    SciTech Connect

    Cao, Guoping; Yang, Yong

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  4. Effect of heat treatment on the structure and the mechanical and technological properties of corrosion-resistant nitrogen-bearing 0Kh16N4AFD steel for high-strength welding constructions of railway engineering

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Blinov, V. M.; Kostina, M. V.; Lukin, E. I.; Blinov, E. V.; Rigina, L. G.

    2015-07-01

    The problems of applying a new nitrogen-alloyed martensitic corrosion-resistant 0Kh16N4AFD steel as a promising material for manufacturing car bodies are considered. The microstructure and properties of the steel after various heat treatments have been studied. It is shown that the steel is not behind 12Kh18N9T steel in the characteristics of ductility and corrosion resistance and significantly exceeds it in the static and cyclic strengths.

  5. Development of Advanced 9Cr Ferritic-Martensitic Steels and Austenitic Stainless Steels for Sodium-Cooled Fast Reactor

    SciTech Connect

    Sham, Sam; Tan, Lizhen; Yamamoto, Yukinori

    2013-01-01

    Ferritic-martensitic (FM) steel Grade 92, with or without thermomechanical treatment (TMT), and austenitic stainless steels HT-UPS (high-temperature ultrafine precipitate strengthening) and NF709 were selected as potential candidate structural materials in the U.S. Sodium-cooled Fast Reactor (SFR) program. The objective is to develop advanced steels with improved properties as compared with reference materials such as Grade 91 and Type 316H steels that are currently in nuclear design codes. Composition modification and/or processing optimization (e.g., TMT and cold-work) were performed to improve properties such as resistance to thermal aging, creep, creep-fatigue, fracture, and sodium corrosion. Testings to characterize these properties for the advanced steels were conducted by the Idaho National Laboratory, the Argonne National Laboratory and the Oak Ridge National Laboratory under the U.S. SFR program. This paper focuses on the resistance to thermal aging and creep of the advanced steels. The advanced steels exhibited up to two orders of magnitude increase in creep life compared to the reference materials. Preliminary results on the weldment performance of the advanced steels are also presented. The superior performance of the advanced steels would improve reactor design flexibility, safety margins and economics.

  6. Corrosion fatigue of high strength fastener materials in seawater

    NASA Technical Reports Server (NTRS)

    Tipton, D. G.

    1983-01-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  7. The Effect of Nitrogen and Titanium on the Toughness of High Strength Saw Weld Deposits

    DTIC Science & Technology

    1989-05-12

    for joining high strength steels . In this endeavor, ten butt-welded HY-100 sample plates were produced using the submerged arc welding process. With...was shown to degrade toughness. In this case, the DBTT increased at a rate of +11C for every 0.01 weight percent increase in titanium. Examination of...to degrade toughness through precipitation and dispersion hardening effects. It is concluded that for the welding of high strength steels , nitrogen

  8. An advanced cavitation resistant austenitic stainless steel for pumps

    SciTech Connect

    McCaul, C.

    1996-10-01

    Cavitation damage is a chronic problem leading to impaired pump performance, and eventual failure in a wide range of industrial applications. Pump manufacturers recognize that cavitation damage can be minimized by utilizing advanced hydraulic designs and employing new state-of-the-art materials. The materials solution is particularly attractive because it does not involve detailed engineering studies, new pattern equipment, or long lead times. This paper traces the development, over the past decade, of a new class of cavitation resistant stainless steels. The properties and engineering characteristics of these alloys are described, and several initial field applications are discussed.

  9. A universal fracture criterion for high-strength materials

    PubMed Central

    Qu, Rui Tao; Zhang, Zhe Feng

    2013-01-01

    Recently developed advanced high-strength materials like metallic glasses, nanocrystalline metallic materials, and advanced ceramics usually fracture in a catastrophic brittle manner, which makes it quite essential to find a reasonable fracture criterion to predict their brittle failure behaviors. Based on the analysis of substantial experimental observations of fracture behaviors of metallic glasses and other high-strength materials, here we developed a new fracture criterion and proved it effective in predicting the critical fracture conditions under complex stress states. The new criterion is not only a unified one which unifies the three classical failure criteria, i.e., the maximum normal stress criterion, the Tresca criterion and the Mohr-Coulomb criterion, but also a universal criterion which has the ability to describe the fracture mechanisms of a variety of different high-strength materials under various external loading conditions.

  10. Deformation and fracture of a composite material based on a high-strength maraging steel covered with a melt-quenched Co69Fe4Cr4Si12B11 alloy layer

    NASA Astrophysics Data System (ADS)

    Sevost'yanov, M. A.; Kolmakov, A. G.; Molokanov, V. V.; Zabolotnyi, V. T.; Umnov, P. P.; Umnova, N. V.

    2011-04-01

    Multifractal analysis is used to study the deformation and fracture of a promising composite material consisting of a wire base made of K17N9M14 maraging steel covered with a surface layer made from a Co69Fe4Cr4Si12B11 amorphous alloy. As compared to its components, this material has a substantially better set of the mechanical properties.

  11. Gas-Solid Interactions During Nonisothermal Heat Treatment of a High-Strength CrMnCN Austenitic Steel Powder: Influence of Atmospheric Conditions and Heating Rate on the Densification Behavior

    NASA Astrophysics Data System (ADS)

    Krasokha, Nikolaj; Weber, Sebastian; Huth, Stephan; Zumsande, Kathrin; Theisen, Werner

    2012-11-01

    This work deals with gas-solid interactions between a high-alloyed steel powder and the surrounding atmosphere during continuous heating. It is motivated by the recently developed corrosion-resistant CrMnCN austenitic cast steels. Here, powder metallurgical processing would be desirable to manufacture highly homogeneous parts and/or novel corrosion-resistant metal-matrix composites. However, the successful use of this new production route calls for a comprehensive investigation of interactions between the sintering atmosphere and the metallic powder to prevent undesirable changes to the chemical composition, e.g., degassing of nitrogen or evaporation of manganese. In this study, dilatometric measurements combined with residual gas analysis, high-temperature X-ray diffraction (XRD) measurements, and thermodynamic equilibrium calculations provided detailed information about the influence of different atmospheric conditions on the microstructure, constitution, and densification behavior of a gas-atomized CrMnCN steel powder during continuous heating. Intensive desorption of nitrogen led to the conclusion that a vacuum atmosphere is not suitable for powder metallurgical (PM) processing. Exposure to an N2-containing atmosphere resulted in the formation of nitrides and lattice expansion. Experimental findings have shown that the N content can be controlled by the nitrogen partial pressure. Furthermore, the reduction of surface oxides because of a carbothermal reaction at elevated temperatures and the resulting enhancement of the powder's densification behavior are discussed in this work.

  12. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  13. Evaluation of a Diffusion/Trapping Model for Hydrogen Ingress in High-Strength Alloys.

    DTIC Science & Technology

    1987-05-14

    to apply a diffusion/trapping model for hydrogen ingress in three high-strength alloys, AISI 4340 steel , Monel K500, and MP35N. The model is coupled to...rate of H ingress into the metal is determined by the flux across the metal surface. The 4340 steel was tested at yield strengths of approximately 175...5 AISI 4340 Steel ....................................................... 5 Monel K(500

  14. Stress corrosion cracking of several high strength ferrous and nickel alloys

    NASA Technical Reports Server (NTRS)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  15. Thermal helium desorption behavior in advanced ferritic steels

    NASA Astrophysics Data System (ADS)

    Kimura, Akihiko; Sugano, R.; Matsushita, Y.; Ukai, S.

    2005-02-01

    Thermal helium desorption measurements were performed to investigate the difference in the helium trapping and accumulation behavior among a reduced activation ferritic (RAF) steel and oxide dispersion strengthening (ODS) steels after implantation of He+ ions at room temperature. Thermal helium desorption spectra (THDS) were obtained during annealing to 1200 °C at a heating rate of 1 °C/s. The THDS of the ODS steels are very similar to that of the RAF steel, except for the presence of the peak in the temperature range from 800 to 1000 °C, where the α γ transformation related helium desorption from the γ-phase is considered to occur in the 9Cr-ODS martensitic steels. The fraction of helium desorption becomes larger at higher temperatures, and this trend is increased with the amount of implanted helium. In the 9Cr-ODS steels, the fraction of helium desorption by bubble migration mechanism was smaller than that in the RAF steel. This suggests that the bubble formation was suppressed in the ODS steels. In the 12Cr-ODS steel, the fraction of helium desorption by bubble migration reached more than 90%, suggesting that the trapping capacity of martensite phase in the 9Cr-ODS steel is rather large.

  16. Clean Steel: Advancing the State of the Art (TRP 0003)

    SciTech Connect

    Sridhar Seetharaman; Alan W. Cramb

    2004-05-19

    This project had 3 objectives: (1) to determine the kinetic factors governing inclusion removal from liquid steels at a slag metal interface; (2) to develop a methodology to enable steels of less than 1 ppm total oxygen to be produced with an average inclusion diameter of less than 5 {micro}m; and, (3) to determine the slag-metal interface conditions necessary for ultra clean steels. In objectives 1, and 3, the major finding was that dissolution rates of solid particles in slags were found to be significant in both ladle and tundish slags and must be included in a model to predict steel cleanliness. The work towards objective 2 indicated that liquid steel temperature was a very significant factor in our understanding of clean steel potential and that undercooled steels equilibrated with low oxygen potential inert gases have the potential to be significantly cleaner than current steels. Other work indicated that solidification front velocity could be used to push particles to produce clean steels and that reoxidation must be severely curtailed to allow the potential for clean steels to be realized.

  17. Mechanical behavior study of laser welded joints for DP steel

    NASA Astrophysics Data System (ADS)

    Yan, Qi

    2008-03-01

    Advanced High Strength Steels (AHSS) are gaining considerable market shares in the automotive industry. The development and application of Dual Phase (DP) steel is just a consistent step towards high-strength steel grades with improved mechanical behavior. Tailor welded blanks with DP steel are promoted in the application of Body-In-White (BIW) structure by the automotive industry. A tailor welded blank consists of several flat sheets that are laser welded together before stamping. Applied cases of tailor welded blanks of high strength steels on the automotive structural parts are investigated in this paper. The mechanical behavior of laser welded joints for DP steel is studied. Microstructure of laser welded joints for DP steel was observed by SEM. Martensite in the weld seam explains the higher strength of welded joints than the base metal. Results show that the strain safety tolerance of laser welded seam for high strength steel can meet the requirement of automobile parts for stamping if the location of laser welded seam is designed reasonably.

  18. Ductilization of High-Strength Magnesium Alloys

    DTIC Science & Technology

    2012-09-17

    Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...boundary cohesion, based on the Rice-Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion

  19. High strength composites evaluation. Final report

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  20. STRESS CORROSION OF HIGH STRENGTH STEELS AND ALLOYS; ARTIFICIAL ENVIRONMENT

    DTIC Science & Technology

    Ladish D6Ac, 300M, Vascojet 100, AM355 , PH15-7Mo, B120VCA, 4137Co, Rocoly 270, and Ardeform 301. U-bend stress corrosion tests are progressing on 4137...Co, AM355 115-8Mo. B120VCA, and Ardeform 301. Bent specimens of 4137 Co and AM 355 are still under test. No failures were observed on bent beam...specimens of AM355 (secondary direction) cold-rolled to 250, 261, 302 Kpsi strength levels. Little change was noted in the bent beam specimens of 4137 Co

  1. Navy High-Strength Steel Corrosion-Fatigue Modeling Program

    DTIC Science & Technology

    2006-10-01

    30 4.1.2- 4 AF1410 Room Temperature Poisson’s Ratio Test on Specimen STL414- 6 , Second Loading Sequence...47 4.2.1- 4 Profile of Boeing Fatigue Specimen 100- 6 Scanned from the...68172 12 34859 1 55739 12 38158 2 73444 14 34999 2 82328 14 37463 2 96716 14 45864 4 43390 16 35046 4 44416 16 33487 4 48774 16 28622 6 35724

  2. Hydrogen Assisted Cracking of High Strength Steel Welds

    DTIC Science & Technology

    1988-05-01

    AG . 69 floveof Shieldin~ga % i.* *i • f, s’ eiettrode gop3.5mm 9 ti ’s I *eloirrae~ gap 1.2 3𔃿f’. - apa 71.. 6- ID , --- A - - -- - - 10 12 I 1 18...Institute of Technology, Metallurgical and Materials Engineering Department, Chicago, IL 60616 1 ATTN: Dr. Norma ’ Breyer Director, U.S. Army Materials

  3. Investigation of Solidification of High Strength Steel Castings

    DTIC Science & Technology

    1961-12-01

    2U9-259. 23. A. Kohn: "Etude de I’homogeneisation des segregations dendritiques de phosphore et ’ rsenic dans les aciers ...de la structure en bandes dans 1’ acier forge", Memoires Scientifiques de la Revue de Metallurgie, v. «j£, 6, I96I, pp. 423-^3...dans les aciers ". Revue de Metallurgie, February i960, pp. 117-134. 35. R. Castro and A. Gueussier: "La fragilite des aciers speciaux

  4. Processing and Characterization of High Strength, High Ductility Hadfield Steel

    DTIC Science & Technology

    1990-04-01

    pile-up in a manner analogous to Hall-Petch grain refinement [9,11,14- 17 ] (see Appendix). Adler, Olson, and Owen [ 4 ] (see Appendix) have proposed that...Figure 17 and 18. The plots of each specimen per condition are closely similar except for the 0.73 Ee- 3 4 3 °C material plot where the cross head...PAGE READ INSTRUCTIONS BEFORE COMPLETING FORM I. REPORT NUMBER 2. GOVT ACCESSION NO. 3. RECIPIENT’S CATALOG NUMBER MTL TR 90-21 4 . TITLE (and Subtitle

  5. Marketing research for EE G Mound Applied Technologies' heat treatment process of high strength materials

    SciTech Connect

    Shackson, R.H.

    1991-10-09

    This report summarizes research conducted by ITI to evaluate the commercialization potential of EG G Mound Applied Technologies' heat treatment process of high strength materials. The remainder of the report describes the nature of demand for maraging steel, extent of demand, competitors, environmental trends, technology life cycle, industry structure, and conclusion. (JL)

  6. Preparation of high-strength nanometer scale twinned coating and foil

    DOEpatents

    Zhang, Xinghang; Misra, Amit; Nastasi, Michael A.; Hoagland, Richard G.

    2006-07-18

    Very high strength single phase stainless steel coating has been prepared by magnetron sputtering onto a substrate. The coating has a unique microstructure of nanometer spaced twins that are parallel to each other and to the substrate surface. For cases where the coating and substrate do not bind strongly, the coating can be peeled off to provide foil.

  7. Advancements in Steel for Weight Reduction of P900 Armor Plate

    DTIC Science & Technology

    2008-12-01

    were investigated as alternatives to MIL-PRF- 32269 steel alloys for application in P900 perforated armor currently used for Army ground combat...ADVANCEMENTS IN STEEL FOR WEIGHT REDUCTION OF P900 ARMOR PLATE R. A. Howell*, J. S. Montgomery Survivability Materials Branch Army Research Lab...Aberdeen Proving Grounds , MD 21001 D.C. Van Aken Missouri University for Science and Technology Rolla, MO 65401 ABSTRACT Ballistic tests

  8. Multiscale Modeling of the Deformation of Advanced Ferritic Steels for Generation IV Nuclear Energy

    SciTech Connect

    Nasr M. Ghoniem; Nick Kioussis

    2009-04-18

    The objective of this project is to use the multi-scale modeling of materials (MMM) approach to develop an improved understanding of the effects of neutron irradiation on the mechanical properties of high-temperature structural materials that are being developed or proposed for Gen IV applications. In particular, the research focuses on advanced ferritic/ martensitic steels to enable operation up to 650-700°C, compared to the current 550°C limit on high-temperature steels.

  9. Reliable Welding of HSLA Steels by Square Wave Pulsing Using an Advanced Sensing (EDAP) Technique.

    DTIC Science & Technology

    1986-04-30

    situation is the result of welding on A710 steel . (A similar effect on welding on HY80 ?) The following is offered by Woods and Milner (Ref. 12): "The...AD-R69 762 RELIABLE MELDING OF HSLA STEELS BY SQUARE MAVE PULSING 1/2 USING AN ADV NCED.. (U) APPLIED FUSION TECHNOLOGIES INC FORT COLLINS CO C...6 p . 0 Report 0001 AZ AD-A 168 762 I "RELIABLE WELDING OF HSLA STEELS BY SQUARE WAVE PULSING USING AN ADVANCED SENSING (EDAP) TECHNIQUE- Preliminary

  10. A new high strength alloy for hydrogen fueled propulsion systems

    NASA Technical Reports Server (NTRS)

    Mcpherson, W. B.

    1986-01-01

    This paper describes the development of a high-strength alloy (1241 MPa ultimate and 1103 MPa yield, with little or no degradation in hydrogen) for application in advanced hydrogen-fueled rocket engines. Various compositions of the Fe-Ni-Co-Cr system with elemental additions of Cb, Ti and Al are discussed. After processing, notched tensile specimens were tested in 34.5-MPa hydrogen at room temperature, as the main screening test. The H2/air notch tensile ratio was used as the selection/rejection criterion. The most promising alloys are discussed.

  11. Advances in energy conservation of China steel industry.

    PubMed

    Sun, Wenqiang; Cai, Jiuju; Ye, Zhu

    2013-01-01

    The course, technical progresses, and achievements of energy conservation of China steel industry (CSI) during 1980-2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011-2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years' research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics.

  12. Advances in Energy Conservation of China Steel Industry

    PubMed Central

    Sun, Wenqiang; Cai, Jiuju; Ye, Zhu

    2013-01-01

    The course, technical progresses, and achievements of energy conservation of China steel industry (CSI) during 1980–2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011–2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years' research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics. PMID:23533344

  13. High-strength mineralized collagen artificial bone

    NASA Astrophysics Data System (ADS)

    Qiu, Zhi-Ye; Tao, Chun-Sheng; Cui, Helen; Wang, Chang-Ming; Cui, Fu-Zhai

    2014-03-01

    Mineralized collagen (MC) is a biomimetic material that mimics natural bone matrix in terms of both chemical composition and microstructure. The biomimetic MC possesses good biocompatibility and osteogenic activity, and is capable of guiding bone regeneration as being used for bone defect repair. However, mechanical strength of existing MC artificial bone is too low to provide effective support at human load-bearing sites, so it can only be used for the repair at non-load-bearing sites, such as bone defect filling, bone graft augmentation, and so on. In the present study, a high strength MC artificial bone material was developed by using collagen as the template for the biomimetic mineralization of the calcium phosphate, and then followed by a cold compression molding process with a certain pressure. The appearance and density of the dense MC were similar to those of natural cortical bone, and the phase composition was in conformity with that of animal's cortical bone demonstrated by XRD. Mechanical properties were tested and results showed that the compressive strength was comparable to human cortical bone, while the compressive modulus was as low as human cancellous bone. Such high strength was able to provide effective mechanical support for bone defect repair at human load-bearing sites, and the low compressive modulus can help avoid stress shielding in the application of bone regeneration. Both in vitro cell experiments and in vivo implantation assay demonstrated good biocompatibility of the material, and in vivo stability evaluation indicated that this high-strength MC artificial bone could provide long-term effective mechanical support at human load-bearing sites.

  14. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  15. HIGH STRENGTH CONTROL RODS FOR NEUTRONIC REACTORS

    DOEpatents

    Lustman, B.; Losco, E.F.; Cohen, I.

    1961-07-11

    Nuclear reactor control rods comprised of highly compressed and sintered finely divided metal alloy panticles and fine metal oxide panticles substantially uniformly distributed theretbrough are described. The metal alloy consists essentially of silver, indium, cadmium, tin, and aluminum, the amount of each being present in centain percentages by weight. The oxide particles are metal oxides of the metal alloy composition, the amount of oxygen being present in certain percentages by weight and all the oxygen present being substantially in the form of metal oxide. This control rod is characterized by its high strength and resistance to creep at elevated temperatures.

  16. Optimization of a Hybrid-Fiber-Reinforced High-Strength Concrete

    NASA Astrophysics Data System (ADS)

    Ferreira, L. E. T.; de Hanai, J. B.; Ferrari, V. J.

    2016-07-01

    The fracture performance of a high-strength concrete reinforced with steel fibers was studied. Tests of notched beams subjected to fracture in the three-point bend configuration were conducted in accordance with RILEM recommendations TC 162-TDF. The R-curve concepts based on load-CMOD responses and the RILEM criteria were used for the performance evaluation of concrete beams reinforced with steel fiber mixtures and loaded up to fracture. Steel fibers of different types (regular and microfibers), in different proportions were employed as the reinforcement. The hybrid-fiber-reinforced concrete demonstrated a superior performance regarding their resistance and toughness properties as a result of interaction between the fibers.

  17. Compatibility Assessment of Advanced Stainless Steels in Sodium

    SciTech Connect

    Pawel, Steven J

    2012-01-01

    Type 316L stainless steel capsules containing commercially pure sodium and miniature tensile specimens of HT-UPS (austenitic, 14Cr-16Ni), NF-616 (ferritic/martensitic, 9Cr-2W-0.5Mo), or 316L (austenitic, 17Cr-10Ni-2Mo) stainless steel were exposed at 600 or 700 C for 100 and 400 h as a screening test for compatibility. Using weight change, tensile testing, and metallographic analysis, HT-UPS and 316L were found to be largely immune to changes resulting from sodium exposure, but NF-616 was found susceptible to substantial decarburization at 700 C. Subsequently, two thermal convection loops (TCLs) constructed of 316L and loaded with commercially pure sodium and miniature tensile specimens of HT-UPS and 316L were operated for 2000 h each one between 500 and 650 C, the other between 565 and 725 C at a flow rate of about 1.5 cm/s. Changes in specimen appearance, weight, and tensile properties were observed to be very minor in all cases, and there was no metallographic evidence of microstructure changes, composition gradients, or mass transfer resulting from prolonged exposure in a TCL. Thus, it appears that HT-UPS and 316L stainless steels are similarly compatible with commercially pure sodium under these exposure conditions.

  18. Development of New Stainless Steel

    SciTech Connect

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  19. Aircraft Steels

    DTIC Science & Technology

    2009-02-19

    NAWCADPAX/TR-2009/ 12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009...MARYLAND NAWCADPAX/TR-2009/ 12 19 February 2009 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders...Prescribed by ANSI Std. Z39-18 NAWCADPAX/TR-2009/ 12 ii SUMMARY Five high strength and four stainless steels have been studied, identifying their

  20. Mechanical properties of high-strength concrete

    NASA Astrophysics Data System (ADS)

    Mokhtarzadeh, Alireza

    This report summarizes an experimental program conducted to investigate production techniques and mechanical properties of high strength concrete in general and to provide recommendations for using these concretes in manufacturing precast/prestressed bridge girders. Test variables included total amount and composition of cementitious material (portland cement, fly ash, and silica fume), type and brand of cement, type of silica fume (dry densified and slurry), type and brand of high-range water-reducing admixture, type of aggregate, aggregate gradation, maximum aggregate size, and curing. Tests were conducted to determine the effects of these variables on changes in compressive strength and modulus of elasticity over time, splitting tensile strength, modulus of rupture, creep, shrinkage, and absorption potential (as an indirect indicator of permeability). Also investigated were the effects of test parameters such as mold size, mold material, and end condition. Over 6,300 specimens were cast from approximately 140 mixes over a period of 3 years.

  1. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  2. High strength air-dried aerogels

    DOEpatents

    Coronado, Paul R.; Satcher, Jr., Joe H.

    2012-11-06

    A method for the preparation of high strength air-dried organic aerogels. The method involves the sol-gel polymerization of organic gel precursors, such as resorcinol with formaldehyde (RF) in aqueous solvents with R/C ratios greater than about 1000 and R/F ratios less than about 1:2.1. Using a procedure analogous to the preparation of resorcinol-formaldehyde (RF) aerogels, this approach generates wet gels that can be air dried at ambient temperatures and pressures. The method significantly reduces the time and/or energy required to produce a dried aerogel compared to conventional methods using either supercritical solvent extraction. The air dried gel exhibits typically less than 5% shrinkage.

  3. Advancing density functional theory to finite temperatures: methods and applications in steel design.

    PubMed

    Hickel, T; Grabowski, B; Körmann, F; Neugebauer, J

    2012-02-08

    The performance of materials such as steels, their high strength and formability, is based on an impressive variety of competing mechanisms on the microscopic/atomic scale (e.g. dislocation gliding, solid solution hardening, mechanical twinning or structural phase transformations). Whereas many of the currently available concepts to describe these mechanisms are based on empirical and experimental data, it becomes more and more apparent that further improvement of materials needs to be based on a more fundamental level. Recent progress for methods based on density functional theory (DFT) now makes the exploration of chemical trends, the determination of parameters for phenomenological models and the identification of new routes for the optimization of steel properties feasible. A major challenge in applying these methods to a true materials design is, however, the inclusion of temperature-driven effects on the desired properties. Therefore, a large range of computational tools has been developed in order to improve the capability and accuracy of first-principles methods in determining free energies. These combine electronic, vibrational and magnetic effects as well as structural defects in an integrated approach. Based on these simulation tools, one is now able to successfully predict mechanical and thermodynamic properties of metals with a hitherto not achievable accuracy.

  4. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    NASA Astrophysics Data System (ADS)

    Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

    2015-04-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

  5. Differences between Laser and Arc Welding of HSS Steels

    NASA Astrophysics Data System (ADS)

    Němeček, Stanislav; Mužík, Tomáš; Míšek, Michal

    Conventional welding processes often fail to provide adequate joints in high strength steels with multiphase microstructures. One of the promising techniques is laser beam welding: working without filler metal and with sufficient capacity for automotive and transportation industry (where the amount of AHSS steels increases each year, as well as the length of laser welds). The paper compares microstructures and properties of HSS (high strength steel) joints made by MAG (Metal Active Gas) and laser welding. The effects of main welding parameters (heat input, welding speed and others) are studied on multiphase TRIP 900 steel tubes and martensitic sheets DOCOL 1200, advanced materials for seat frames and other automotive components. Whereas the strength of conventional welds is significantly impaired, laser welding leaves strength of the base material nearly unaffected. As the nature of fracture changes during loading and depending on the welding method, failure mechanisms upon cross tension tests have been studied as well.

  6. Achieving large linear elasticity and high strength in bulk nanocompsite via synergistic effect

    DOE PAGES

    Hao, Shijie; Cui, Lishan; Guo, Fangmin; ...

    2015-03-09

    Elastic strain in bulk metallic materials is usually limited to only a fraction of 1%. Developing bulk metallic materials showing large linear elasticity and high strength has proven to be difficult. Here, based on the synergistic effect between nanowires and orientated martensite NiTi shape memory alloy, we developed an in-situ Nb nanowires -orientated martensitic NiTi matrix composite showing an ultra-large linear elastic strain of 4% and an ultrahigh yield strength of 1.8 GPa. This material also has a high mechanical energy storage efficiency of 96% and a high energy storage density of 36 J/cm³ that is almost one order ofmore » larger than that of spring steel. It is demonstrated that the synergistic effect allows the exceptional mechanical properties of nanowires to be harvested at macro scale and the mechanical properties of matrix to be greatly improved, resulting in these superior properties. This study provides new avenues for developing advanced composites with superior properties by using effective synergistic effect between components.« less

  7. Achieving large linear elasticity and high strength in bulk nanocompsite via synergistic effect

    NASA Astrophysics Data System (ADS)

    Hao, Shijie; Cui, Lishan; Guo, Fangmin; Liu, Yinong; Shi, Xiaobin; Jiang, Daqiang; Brown, Dennis E.; Ren, Yang

    2015-03-01

    Elastic strain in bulk metallic materials is usually limited to only a fraction of 1%. Developing bulk metallic materials showing large linear elasticity and high strength has proven to be difficult. Here, based on the synergistic effect between nanowires and orientated martensite NiTi shape memory alloy, we developed an in-situ Nb nanowires -orientated martensitic NiTi matrix composite showing an ultra-large linear elastic strain of 4% and an ultrahigh yield strength of 1.8 GPa. This material also has a high mechanical energy storage efficiency of 96% and a high energy storage density of 36 J/cm3 that is almost one order of larger than that of spring steel. It is demonstrated that the synergistic effect allows the exceptional mechanical properties of nanowires to be harvested at macro scale and the mechanical properties of matrix to be greatly improved, resulting in these superior properties. This study provides new avenues for developing advanced composites with superior properties by using effective synergistic effect between components.

  8. Achieving large linear elasticity and high strength in bulk nanocompsite via synergistic effect.

    PubMed

    Hao, Shijie; Cui, Lishan; Guo, Fangmin; Liu, Yinong; Shi, Xiaobin; Jiang, Daqiang; Brown, Dennis E; Ren, Yang

    2015-03-09

    Elastic strain in bulk metallic materials is usually limited to only a fraction of 1%. Developing bulk metallic materials showing large linear elasticity and high strength has proven to be difficult. Here, based on the synergistic effect between nanowires and orientated martensite NiTi shape memory alloy, we developed an in-situ Nb nanowires -orientated martensitic NiTi matrix composite showing an ultra-large linear elastic strain of 4% and an ultrahigh yield strength of 1.8 GPa. This material also has a high mechanical energy storage efficiency of 96% and a high energy storage density of 36 J/cm(3) that is almost one order of larger than that of spring steel. It is demonstrated that the synergistic effect allows the exceptional mechanical properties of nanowires to be harvested at macro scale and the mechanical properties of matrix to be greatly improved, resulting in these superior properties. This study provides new avenues for developing advanced composites with superior properties by using effective synergistic effect between components.

  9. Achieving large linear elasticity and high strength in bulk nanocompsite via synergistic effect

    SciTech Connect

    Hao, Shijie; Cui, Lishan; Guo, Fangmin; Liu, Yinong; Shi, Xiaobin; Jiang, Daqiang; Brown, Dennis E.; Ren, Yang

    2015-03-09

    Elastic strain in bulk metallic materials is usually limited to only a fraction of 1%. Developing bulk metallic materials showing large linear elasticity and high strength has proven to be difficult. Here, based on the synergistic effect between nanowires and orientated martensite NiTi shape memory alloy, we developed an in-situ Nb nanowires -orientated martensitic NiTi matrix composite showing an ultra-large linear elastic strain of 4% and an ultrahigh yield strength of 1.8 GPa. This material also has a high mechanical energy storage efficiency of 96% and a high energy storage density of 36 J/cm³ that is almost one order of larger than that of spring steel. It is demonstrated that the synergistic effect allows the exceptional mechanical properties of nanowires to be harvested at macro scale and the mechanical properties of matrix to be greatly improved, resulting in these superior properties. This study provides new avenues for developing advanced composites with superior properties by using effective synergistic effect between components.

  10. Advances in the production and use of steel with improved internal cleanliness. ASTM special technical publication 1361

    SciTech Connect

    Mahaney, J.K. Jr.

    1999-07-01

    From earliest times, the presence of nonmetallic inclusion has been a major source of problems and failures. Failures due to inclusions have been seen in major structures and boilers as well as the inability to successfully form material into usable shapes and parts. The conference sought to determine the status of the state of the art of inclusion identification and prevention, as well as the relative status of different parts of the industry in the attempt to produce material with improved internal cleanliness. The papers presented in this book cover areas from bearing steels to castings. The various authors clearly show that level of inclusion identification and control through processing improvements is greatly dependent upon the sector of the industry. The level of inclusions desired in bearings is several orders of magnitude from the majority of the casting industry. At the same time, manufacturing methods such as continuous casting and other tonnage industry methods are not available in the discrete steel and iron casting segments of the metal melting industry. The papers in the Special Technical Publication show the state of the art in inclusion identification, prevention, and understanding of the deleterious effects of those inclusions. Products covered include bearing steels, high-strength plates, steel castings, stainless steel medical implants, and test methods to determine the presence and effect of nonmetallic inclusions in the steel products. The papers emphasize the effect on the products rather than manufacturing methods.

  11. Microstructure of high-strength foam concrete

    SciTech Connect

    Just, A.; Middendorf, B.

    2009-07-15

    Foam concretes are divided into two groups: on the one hand the physically foamed concrete is mixed in fast rotating pug mill mixers by using foaming agents. This concrete cures under atmospheric conditions. On the other hand the autoclaved aerated concrete is chemically foamed by adding aluminium powder. Afterwards it is cured in a saturated steam atmosphere. New alternatives for the application of foam concretes arise from the combination of chemical foaming and air curing in manufacturing processes. These foam concretes are new and innovative building materials with interesting properties: low mass density and high strength. Responsible for these properties are the macro-, meso- and microporosity. Macropores are created by adding aluminium powder in different volumes and with different particle size distributions. However, the microstructure of the cement matrix is affected by meso- and micropores. In addition, the matrix of the hardened cement paste can be optimized by the specific use of chemical additives for concrete. The influence of aluminium powder and chemical additives on the properties of the microstructure of the hardened cement matrices were investigated by using petrographic microscopy as well as scanning electron microscopy.

  12. High-Strength Bolt Corrosion Fatigue Life Model and Application

    PubMed Central

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life. PMID:25152916

  13. High-strength bolt corrosion fatigue life model and application.

    PubMed

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life.

  14. Advances in Low Carbon, High Strength Ferrous Alloys

    DTIC Science & Technology

    1993-04-01

    TMCP, "controlled rolling" (CR) is con- ducted and relies on microalloying ; small amounts (0.001 to 0.5%) of elements such as niobium , vanadium ...28] where the system was enhanced by microalloying with boron and titanium . The addition of a small amount of titanium (0.012 to 0.016%) increased the...sections, while vanadium provided resistance to softening at the temperatures required to achieve optimum toughness. Also, low sulphur and phosphorus

  15. Advanced Processes for High-Strength Titanium Alloys

    DTIC Science & Technology

    2007-11-02

    The following advantages, as compared to Vacuum Arc Remelting (VAR), are expected: - full dissolution of LDl due to higher temperature and longer...times in melt condition; - essential elimination of HDl by means of intermediate bath’ application; - employment of cheaper initial materials, such as

  16. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  17. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  18. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  19. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  20. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    SciTech Connect

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  1. The new low nitrogen steel LNS -- A material for advanced aircraft engine and aerospace bearing applications

    SciTech Connect

    Berns, H.; Ebert, F.J.

    1998-12-31

    Development tendencies for future aircraft jet engines require new design concepts for rolling element bearings because of an overall increase of loads, temperatures, rotational speeds and the use of new high temperature lubricants. This paper reviews some of the key parameters which in the past led to the development and application of the known aircraft bearing steels such as M50, M50 NiL and recently Cronidur 30{reg_sign} (AMS 5898). The performance limits of the currently used aerospace bearing steels and the increasing demands on bearing performance for future aerospace applications gave the impact to the design of a new corrosion resistant steel grade of the nitrogen alloyed type, which is suitable for case hardening by nitrogen--the so called Low nitrogen steel (LNS). The development of the alloy (US pat. 5,503,797), the attainable properties and the corresponding heat treatment process are presented. Achievable hardness, case depth, residual stress pattern and corrosion resistance prove the new LNS to be a promising candidate for the next generation of aircraft engine bearings and for advanced, integrated bearing-gear-shaft design concepts.

  2. Experimental study on the seismic behavior of high strength concrete filled double-tube columns

    NASA Astrophysics Data System (ADS)

    Qian, Jiaru; Li, Ningbo; Ji, Xiaodong; Zhao, Zuozhou

    2014-03-01

    To study the seismic behavior of high strength concrete filled double-tube (CFDT) columns, each consisting of an external square steel tube and an internal circular steel tube, quasi-static tests on eight CFDT column specimens were conducted. The test variables included the width-to-thickness ratio ( β 1) and the area ratio ( β 2) of the square steel tube, the wall thickness of the circular steel tube, and the axial force (or the axial force ratio) applied to the CFDT columns. The test results indicate that for CFDT columns with a square steel tube with β 1 of 50.1 and 24.5, local buckling of the specimen was found at a drift ratio of 1/150 and 1/50, respectively. The lateral force-displacement hysteretic loops of all specimens were plump and stable. Reducing the width-to-thickness ratio of the square steel tube, increasing its area ratio, or increasing the wall thickness of the internal circular steel tube, led to an increased flexural strength and deformation capacity of the specimens. Increasing the design value of the axial force ratio from 0.8 to 1.0 may increase the flexural strength of the specimens, while it may also decrease the ultimate deformation capacity of the specimen with β 1 of 50.1.

  3. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-02-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  4. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-03-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  5. Application of advanced austenitic alloys to fossil power system components

    SciTech Connect

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  6. Titanium cholla : lightweight, high-strength structures for aerospace applications.

    SciTech Connect

    Atwood, Clinton J.; Voth, Thomas Eugene; Taggart, David G.; Gill, David Dennis; Robbins, Joshua H.; Dewhurst, Peter

    2007-10-01

    Aerospace designers seek lightweight, high-strength structures to lower launch weight while creating structures that are capable of withstanding launch loadings. Most 'light-weighting' is done through an expensive, time-consuming, iterative method requiring experience and a repeated design/test/redesign sequence until an adequate solution is obtained. Little successful work has been done in the application of generalized 3D optimization due to the difficulty of analytical solutions, the large computational requirements of computerized solutions, and the inability to manufacture many optimized structures with conventional machining processes. The Titanium Cholla LDRD team set out to create generalized 3D optimization routines, a set of analytically optimized 3D structures for testing the solutions, and a method of manufacturing these complex optimized structures. The team developed two new computer optimization solutions: Advanced Topological Optimization (ATO) and FlexFEM, an optimization package utilizing the eXtended Finite Element Method (XFEM) software for stress analysis. The team also developed several new analytically defined classes of optimized structures. Finally, the team developed a 3D capability for the Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) additive manufacturing process including process planning for 3D optimized structures. This report gives individual examples as well as one generalized example showing the optimized solutions and an optimized metal part.

  7. Fusion welding of advanced borated stainless steels. Final report: CRADA No. CR1042

    SciTech Connect

    Robino, C.V.; Cieslak, M.J.

    1994-02-01

    This work addressed two major areas concerning joining of advanced borated stainless steels. These areas included the development of a understanding of the physical metallurgy of borated stainless steels and the development of welding processes and post-weld heat treatments for these alloys. Differential thermal analysis experiments were conducted on ten heats of borated stainless steel to determine the transformation temperatures and melting behavior of the alloys. On-heating solidus temperatures were measured for all of the alloys and were used to define the temperatures associated with the fusion line during welding. Isothermal heat treatments designed to evaluate the effects of elevated temperature exposures on the toughness of the borated grades were conducted. These tests were used to determine if significant changes in the microstructure or mechanical properties of weld heat-affected zones (HAZ) occur. Specifically, the tests addressed the solid-state region of the HAZ. The test matrix included a variety of alloy compositions and thermal exposures at temperatures near the on-heating solidus (as determined by the DTA experiments). Welding experiments designed to assess the mechanical properties and microstructure of gas-tungsten arc and electron beam welds were conducted.

  8. Crystal plasticity analysis of stress partitioning mechanisms and their microstructural dependence in advanced steels

    DOE PAGES

    Pu, Chao; Gao, Yanfei

    2015-01-23

    Two-phase advanced steels contain an optimized combination of high yield strength and large elongation strain at failure, as a result of stress partitioning between a hard phase (martensite) and a ductile phase (ferrite or austenite). Provided with strong interfaces between the constituent phases, the failure in the brittle martensite phase will be delayed by the surrounding geometric constraints, while the rule of mixture will dictate a large strength of the composite. To this end, the microstructural design of these composites is imperative especially in terms of the stress partitioning mechanisms among the constituent phases. Based on the characteristic microstructures ofmore » dual phase and multilayered steels, two polycrystalline aggregate models are constructed to simulate the microscopic lattice strain evolution of these materials during uniaxial tensile tests. By comparing the lattice strain evolution from crystal plasticity finite element simulations with advanced in situ diffraction measurements in literature, this study investigates the correlations between the material microstructure and the micromechanical interactions on the intergranular and interphase levels. Finally, it is found that although the applied stress will be ultimately accommodated by the hard phase and hard grain families, the sequence of the stress partitioning on grain and phase levels can be altered by microstructural designs. Implications of these findings on delaying localized failure are also discussed.« less

  9. Crystal plasticity analysis of stress partitioning mechanisms and their microstructural dependence in advanced steels

    SciTech Connect

    Pu, Chao; Gao, Yanfei

    2015-01-23

    Two-phase advanced steels contain an optimized combination of high yield strength and large elongation strain at failure, as a result of stress partitioning between a hard phase (martensite) and a ductile phase (ferrite or austenite). Provided with strong interfaces between the constituent phases, the failure in the brittle martensite phase will be delayed by the surrounding geometric constraints, while the rule of mixture will dictate a large strength of the composite. To this end, the microstructural design of these composites is imperative especially in terms of the stress partitioning mechanisms among the constituent phases. Based on the characteristic microstructures of dual phase and multilayered steels, two polycrystalline aggregate models are constructed to simulate the microscopic lattice strain evolution of these materials during uniaxial tensile tests. By comparing the lattice strain evolution from crystal plasticity finite element simulations with advanced in situ diffraction measurements in literature, this study investigates the correlations between the material microstructure and the micromechanical interactions on the intergranular and interphase levels. Finally, it is found that although the applied stress will be ultimately accommodated by the hard phase and hard grain families, the sequence of the stress partitioning on grain and phase levels can be altered by microstructural designs. Implications of these findings on delaying localized failure are also discussed.

  10. U.S. DOE Roundtable and Workshop on Advanced Steel Technologies: Emerging Global Technologies and R&D Opportunities

    SciTech Connect

    Pellegrino, Joan; Jamison, Keith

    2015-12-01

    This report is based on the proceedings of the U.S. DOE Roundtable and Workshop on Advanced Steel Technologies Workshop hosted by Oak Ridge National Laboratory (ORNL) in cooperation with the U.S. Department of Energy s (DOE s) Advanced Manufacturing Office (AMO) on held on June 23, 2015. Representatives from industry, government, and academia met at the offices of the National Renewable Energy Laboratory in Washington, DC, to share information on emerging steel technologies, issues impacting technology investment and deployment, gaps in research and development (R&D), and opportunities for greater energy efficiency. The results of the workshop are summarized in this report. They reflect a snapshot of the perspectives and ideas generated by the individuals who attended and not all-inclusive of the steel industry and stakeholder community.

  11. Behavior Of A Confined Tension Lap Splice In High-Strength Reinforced Concrete Beams

    NASA Astrophysics Data System (ADS)

    Abdel-Kareem, Ahmed H.; Abousafa, Hala; El-Hadidi, Omaia S.

    2015-09-01

    The results of an experimental program conducted on seventeen simply supported concrete beams to study the effect of transverse reinforcement on the behavior of the lap splice of a steel reinforcement in tension zones in high-strength concrete beams are presented. The parameters included in the experimental program were the concrete compressive strength, the lap splice length, the amount of transverse reinforcement provided within the splice region, and the shape of the transverse reinforcement around the spliced bars. The experimental results showed that the displacement ductility increased and the mode of failure changed from a splitting bond failure to a flexural failure when the amount of the transverse reinforcement in the splice region increased, and the compressive strength increased up to 100 MPa. The presence of the transverse reinforcement around the spliced bars had a pronounced effect on increasing the ultimate load, the ultimate deflection, and the displacement ductility. The prediction of maximum steel stresses for spliced bars using the ACI 318-05 building code was compared with the experimental results. The comparison showed that the effect of the transverse reinforcement around spliced bars has to be considered into the design equations for lap splice length in high-strength concrete beams.

  12. Approaches for springback reduction when forming ultra high-strength sheet metals

    NASA Astrophysics Data System (ADS)

    Radonjic, R.; Liewald, M.

    2016-11-01

    Nowadays, the automotive industry is challenged constantly by increasing environmental regulations and the continuous enhancement of standards with regard to passenger's safety (NCAP, Part 1). In order to fulfil the aforementioned requirements, the use of ultra high-strength steels in research and industrial applications is of high interest. When forming such materials, the main problem results from the large amount of springback which occurs after the release of the part. This paper shows the applicability of several approaches for the reduction of springback amount by forming of one hat channel shaped component. A novel approach for springack reduction which is based on forming with an alternating blank draw-in is presented as well. In this investigation an ultra high-strength steel of the grade DP 980 was used. The part's measurements were taken at significant cross-sections in order to provide a qualitative comparison between the reference geometry and the part's released shape. The obtained results were analysed and used in order to quantify the success of particular approaches for springback reduction. When taking a curved hat channel shaped component as an example, the results achieved in the investigations showed that it is possible to reduce part shape deviations significantly when using DP 980 as workpiece material.

  13. Materials selection of surface coatings in an advanced size reduction facility. [For decommissioned stainless steel equipment

    SciTech Connect

    Briggs, J. L.; Younger, A. F.

    1980-06-02

    A materials selection test program was conducted to characterize optimum interior surface coatings for an advanced size reduction facility. The equipment to be processed by this facility consists of stainless steel apparatus (e.g., glove boxes, piping, and tanks) used for the chemical recovery of plutonium. Test results showed that a primary requirement for a satisfactory coating is ease of decontamination. A closely related concern is the resistance of paint films to nitric acid - plutonium environments. A vinyl copolymer base paint was the only coating, of eight paints tested, with properties that permitted satisfactory decontamination of plutonium and also performed equal to or better than the other paints in the chemical resistance, radiation stability, and impact tests.

  14. Microstructures and Properties of Medium Manganese Sheet Steels - Strategies and Opportunities

    SciTech Connect

    Rana, Radhakanta

    2015-10-06

    Medium manganese steels, with 3 to 10 wt pct Mn, have been shown to be capable of being thermally-processed to produce sheet products with a variety of strength-ductility combinations and thus are receiving considerable attention as candidates for 3rd generation advanced high strength steels (3GAHSS). The steels typically contain refined microstructures with characteristic microstructural dimensions of 1 to 2 µm and consist of significant amounts of retained austenite in a fine grained ferritic matrix. Strategies for development of medium manganese steels are reviewed and results of recent property predictions based on composite modeling are presented. The importance of controlling austenite stability is illustrated with data on medium Mn (7 and 10 wt pct.), low carbon (0.1 and 0.15 wt pct) steels. Important forming variables (strain, strain rate, and temperature) are discussed, along with a consideration of yield point elongation, present in many medium Mn steels.

  15. Effects of Microalloying in Multi Phase Steels for Car Body Manufacture

    NASA Astrophysics Data System (ADS)

    Bleck, Wolfgang; Phiu-On, Kriangyut

    Microalloying elements like Al, B, Nb, Ti, V can be used to optimise the microstructure evolution and the mechanical properties of advanced high strength steels (AHSS). Microalloying elements are characterised by small additions < 0.1 mass% and their ability to form carbides or nitrides. They can increase strength by grain refinement and precipitation hardening, retard or accelerate transformations and affect the diffusion kinetics. Thus, by their addition the AHSS with their high requirements to process control can be adopted to existing processing lines. Different combinations of microstructural phases and different chemical compositions have been investigated for AHSS in order to combine high strength with excellent formability.

  16. Improving the toughness of ultrahigh strength steel

    SciTech Connect

    Soto, Koji

    2002-01-01

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.

  17. High-strength and high-ductility nanostructured and amorphous metallic materials.

    PubMed

    Kou, Hongning; Lu, Jian; Li, Ying

    2014-08-20

    The development of materials with dual properties of high strength and high ductility has been a constant challenge since the foundation of the materials science discipline. The rapid progress of nanotechnology in recent decades has further brought this challenge to a new era. This Research News highlights a few newly developed strategies to optimize advanced nanomaterials and metallic glasses with exceptional dual mechanical properties of high strength and high ductility. A general concept of strain non-localization is presented to describe the role of multiscale (i.e., macroscale, microscale, nanoscale, and atomic scale) heterogeneities in the ductility enhancement of materials reputed to be intrinsically brittle, such as nanostructured metallic materials and bulk metallic glasses. These nanomaterials clearly form a new group of materials that display an extraordinary relationship between yield strength and the uniform elongation with the same chemical composition. Several other examples of nanomaterials such as those reinforced by nanoprecipitates will also be described.

  18. Notch-Fatigue Properties of Advanced TRIP-Aided Bainitic Ferrite Steels

    NASA Astrophysics Data System (ADS)

    Yoshikawa, Nobuo; Kobayashi, Junya; Sugimoto, Koh-ichi

    2012-11-01

    To develop a transformation-induced plasticity (TRIP)-aided bainitic ferrite steel (TBF steel) with high hardenability for a common rail of the next generation diesel engine, 0.2 pct C-1.5 pct Si-1.5 pct Mn-0.05 pct Nb TBF steels with different contents of Cr, Mo, and Ni were produced. The notch-fatigue strength of the TBF steels was investigated and was related to the microstructural and retained austenite characteristics. If Cr, Mo, and/or Ni were added to the base steel, then the steels achieved extremely higher notch-fatigue limits and lower notch sensitivity than base TBF steel and the conventional structural steels. This was mainly associated with (1) carbide-free and fine bainitic ferrite lath structure matrix without proeutectoid ferrite, (2) a large amount of fine metastable retained austenite, and (3) blocky martensite phase including retained austenite, which may suppress a fatigue crack initiation and propagation.

  19. Advanced Process Heater for the Steel, Aluminum and Chemical Industries of the Future

    SciTech Connect

    Thomas D. Briselden

    2007-10-31

    The Roadmap for Process Heating Technology (March 16, 2001), identified the following priority R&D needs: “Improved performance of high temperature materials; improved methods for stabilizing low emission flames; heating technologies that simultaneously reduce emissions, increase efficiency, and increase heat transfer”. Radiant tubes are used in almost every industry of the future. Examples include Aluminum re-heat furnaces; Steel strip annealing furnaces, Petroleum cracking/ refining furnaces, Metal Casting/Heat Treating in atmosphere and fluidized bed furnaces, Glass lair annealing furnaces, Forest Products infrared paper driers, Chemical heat exchangers and immersion heaters, and the indirect grain driers in the Agriculture Industry. Several common needs among the industries are evident: (1) Energy Reductions, (2) Productivity Improvements, (3) Zero Emissions, and (4) Increased Component Life. The Category I award entitled “Proof of Concept of an Advanced Process Heater (APH) for Steel, Aluminum, and Petroleum Industries of the Future” met the technical feasibility goals of: (1) doubling the heat transfer rates (2) improving thermal efficiencies by 20%, (3) improving temperature uniformity by 100oF (38 oC) and (4) simultaneously reducing NOx and CO2 emissions. The APH addresses EERE’s primary mission of increasing efficiency/reducing fuel usage in energy intensive industries. The primary goal of this project was to design, manufacture and test a commercial APH prototype by integrating three components: (1) Helical Heat Exchanger, (2) Shared Wall Radiant U-tube, and (3) Helical Flame Stabilization Element. To accomplish the above, a near net shape powder ceramic Si-SiC low-cost forming process was used to manufacture the components. The project defined the methods for making an Advanced Process Heater that produced an efficiency between 70% to 80% with temperature uniformities of less than 5oF/ft (9oC/m). Three spin-off products resulted from this

  20. High-strength porous carbon and its multifunctional applications

    DOEpatents

    Wojtowicz, Marek A; Rubenstein, Eric P; Serio, Michael A; Cosgrove, Joseph E

    2013-12-31

    High-strength porous carbon and a method of its manufacture are described for multifunctional applications, such as ballistic protection, structural components, ultracapacitor electrodes, gas storage, and radiation shielding. The carbon is produced from a polymer precursor via carbonization, and optionally by surface activation and post-treatment.

  1. Investigation of ultra violet (UV) resistance for high strength fibers

    NASA Astrophysics Data System (ADS)

    Said, M. A.; Dingwall, Brenda; Gupta, A.; Seyam, A. M.; Mock, G.; Theyson, T.

    Ultra long duration balloons (ULDB), currently under development by the National Aeronautics and Space Administration (NASA), requires the use of high strength fibers in the selected super-pressure pumpkin design. The pumpkin shape balloon concept allows clear separation of the load transferring functions of the major structural elements of the pneumatic envelope, the tendons and the film. Essentially, the film provides the gas barrier and transfers only local pressure load to the tendons. The tendons, in the mean time, provide the global pressure containing strength. In that manner, the strength requirement for the film only depends on local parameters. The tendon is made of p-phenylene-2,6-benzobisoxazole (PBO) fibers, which is selected due to its high strength to weight ratio when compared to other high performance, commercially available, fibers. High strength fibers, however, are known to degrade upon exposure to light, particularly at short wavelengths. This paper reports the results of an investigation of the resistance of four commercial high strength fibers to ultra violet (UV) exposure. The results indicate that exposing high strength fibers in continuous yarn form to UV led to serious loss in strength of the fibers except for Spectra® fibers. The adverse changes in mechanical behavior occurred over short duration of exposure compared to the 100 day duration targeted for these missions. UV blocking finishes to improve the UV resistance of these fibers are being investigated. The application of these specially formulated coatings is expected to lead to significant improvement of the UV resistance of these high performance fibers. In this publication, we report on the mechanical behavior of the fibers pre- and post-exposure to UV, but without application of the blocking finishes.

  2. Microstructure and Mechanical Properties of HSLA-100 Steel

    DTIC Science & Technology

    1990-12-01

    13 Figure 4. High Strength Bainite Strength Components .................... 20 Figure 5. Bainitic Steel Tempering and DBTT ...21 Figure 6. Tempered Bainite Steel Yield Stress and DBTT .................. 21 Figure 7. HSLA-100 Steel Yield Strength versus Aging...Energy at -84°C ............... 31 Figure 14. HSLA-100 Steel Lot GQH DBTT ............................ 31 Figure 15. HSLA-100 Steel Lot GQH Ductility

  3. Structural studies with the use of XRD and Mössbauer spectroscopy of new high Manganese steels

    NASA Astrophysics Data System (ADS)

    Jablonska, Magdalena Barbara

    2014-04-01

    New high-strength austenitic and austenitic-ferritic manganese steels represent a significant potential in applications for structural components in the automotive and railway industry due to the excellent combination of high mechanical properties and good plasticity. They belong to the group of steels called AHSS (Advanced High Strength Steels) and UHSS (Ultra High Strength Steels). Application of this combination of properties allows a reduction in the weight of vehicles by the use of reduced cross-section components, and thus to reduce fuel consumption. The development and implementation of industrial production of such interesting and promising steel and its use as construction material requires an improvement of their casting properties and susceptibility to deformation in plastic working conditions. In this work, XRD, Transmission Mössbauer Spectroscopy and Conversion Electron Mössbauer Spectroscopy were employed in a study of the new high-manganese steels with a austenite and austenite-ferrite structure. The influence of the plastic deformation parameters on the changes in the structure, distribution of ferrite and disclosure of the presence of carbides was determined. The analysis of phase transformations in various times using CEMS method made possible to reveal their fine details.

  4. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  5. Corrosion Behavior of Friction Stir Welded High Strength Aluminum Alloys

    DTIC Science & Technology

    2002-01-18

    Angelo Guinasso, " Stress Corrosion Susceptibility in 7050 -T751 Aluminum Following Friction Stir Welding", Proc. First Friction Stir Welding Symposium...potential of the nugget. Susceptibility to stress corrosion cracking (SCC) was evaluated using the slow strain rate (SSR) method described in ASTM Standards...UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP015941 TITLE: Corrosion Behavior of Friction Stir Welded High Strength

  6. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  7. Correlations between Nanoindentation Hardness and Macroscopic Mechanical Properties in DP980 Steels

    SciTech Connect

    Taylor, Mark D.; Choi, Kyoo Sil; Sun, Xin; Matlock, David K.; Packard, Corrine; Xu, Le; Barlat, Frederic

    2014-03-01

    Multiphase advanced high strength steels (AHSS) are being increasingly used in the automotive industry due to their low cost, good availability and excellent combination of strength and ductility. There is a keen interest from the automotive and steel industry for more fundamental understandings on the key microstructure features influencing the macroscopic properties, i.e., tensile properties, hole-expansion ratio and localized formability of AHSS. In this study, the micro- and macro-level properties for eight commercial DP980 steels are first characterized and quantified with various experimental methods. Correlations between macroscopic-level properties and relationships between various micro- and macro- properties for these steels are then established based on the experimental measurements. It is found that, despite their differences in their chemistry, processing parameters and sheet thickness, the eight DP980 steels do have common microstructural level properties governing their specific macroscopic properties in terms of strength, elongation and hole expansion performance.

  8. Investigation on frictional characteristics and drawbead restraining force of steel with/without coating

    NASA Astrophysics Data System (ADS)

    Chen, Lianfeng; Zheng, Tianran; Chen, Qing; Zhang, Jun

    2013-12-01

    Advanced high strength steels (AHSS) are used more and more in automotive industry for increasing crashworthiness and weight reduction. Improving metal flow and reduce friction are important to forming the part and decrease part reject rates of AHSS. The present study focused on friction characteristics and drawbead restraining force of Dual Phase (DP) steels with or without coating, such as DP980, DP780, DP590, DP780+Z, DP780+ZF, DP590+Z, using experimental approach. The effect of material properties, temperature, sliding velocity, surface roughness, dry and lubricant on friction behavior of DP steels is investigated. The contrast of DP steels with mild IF steel is carried out. The restraining force draw through different radius of drawbead is evaluated. This study is benefit to the set up of technique parameters during sheet metal forming simulation.

  9. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    SciTech Connect

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  10. Equipment and Protocols for Quasi-Static and Dynamic Tests of Very-High-Strength Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC)

    DTIC Science & Technology

    2016-08-01

    Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC) En gi ne er R es ea rc h an d D ev el op m en t Ce nt er Brett A...Very-High-Strength Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC) Brett A. Williams, Robert D. Moser, William F. Heard, Carol F...equipment and protocols for tests of both very-high-strength concrete (VHSC) and high- strength high-ductility concrete (HSHDC) to predict blast

  11. Mechanical properties and microstructure of advanced ferritic-martensitic steels used under high dose neutron irradiation

    NASA Astrophysics Data System (ADS)

    Shamardin, V. K.; Golovanov, V. N.; Bulanova, T. M.; Povstianko, A. V.; Fedoseev, A. E.; Goncharenko, Yu. D.; Ostrovsky, Z. E.

    Some results of the study of mechanical properties and structure of ferritic-martensitic chromium steels with 13% and 9% chromium, irradiated in the BOR-60 reactor up to different damage doses are presented in this report. Results concerning the behaviour of commercial steels, containing to molybdenum, vanadium and niobium, and developed for the use in fusion reactors, are compared to low-activation steels in which W and Ta replaced Mo and Nb. It is shown that after irradiation to the dose of ˜10 dpa at 400°C 0.1C-9Cr-1W, V, Ta steels are prone to lower embrittlement as deduced from fracture surface observations of tensile specimens. Peculiarities of fine structure and fracture mode, composition and precipitation reactions in steels during irradiation are discussed.

  12. Development of a high strength, hydrogen-resistant austenitic alloy. [Fe-36 Ni-3 Ti-3 Ta-1. 3 Mo

    SciTech Connect

    Chang, K.M.; Klahn, D.H.; Morris, J.W. Jr.

    1980-08-01

    Research toward high-strength, high toughness nonmagnetic steels for use in the retaining rings of large electrical generators led to the development of a Ta-modified iron-based superalloy (Fe-36 Ni-3 Ti-3 Ta-0.5 Al-1.3 Mo-0.3 V-0.01 B) which combines high strength with good toughness after suitable aging. The alloy did, however, show some degradation in fatigue resistance in gaseous hydrogen. This sensitivity was associated with a deformation-induced martensitic transformation near the fracture surface. The addition of a small amount of chromium to the alloy suppressed the martensite transformation and led to a marked improvement in hydrogen resistance.

  13. New high-strength neodymium phosphate laser glass

    SciTech Connect

    Galagan, B I; Glushchenko, I N; Denker, B I; Kalachev, Yu L; Mikhailov, Viktor A; Sverchkov, S E; Shcherbakov, Ivan A; Kuleshov, N V

    2009-12-31

    A high-strength neodymium laser glass (SNLG) based on an alumoborophosphate composition is developed and synthesised; its physicochemical, spectral, luminescent, and lasing characteristics are studied. It is found that the chemical stability and thermal resistance of the new glass are considerably higher than the corresponding characteristics of known neodymium-doped phosphate laser glasses. Investigations of lasing upon longitudinal diode pumping showed that, due to the higher thermal resistance, the new glass allows one to obtain output powers twice as high as those of industrial GLS22 glass. (active media)

  14. High strength graphite and method for preparing same

    DOEpatents

    Overholser, Lyle G.; Masters, David R.; Napier, John M.

    1976-01-01

    High strength graphite is manufactured from a mixture of a particulate filler prepared by treating a particulate carbon precursor at a temperature in the range of about 400.degree. to 1000.degree. C., an organic carbonizable binder, and green carbonizable fibers in a concentration of not more than 2 weight per cent of the filler. The use of the relatively small quantity of green fibers provides a substantial increase in the flexural strength of the graphite with only a relatively negligible increase in the modulus of elasticity.

  15. Method for providing a low density high strength polyurethane foam

    DOEpatents

    Whinnery, Jr., Leroy L.; Goods, Steven H.; Skala, Dawn M.; Henderson, Craig C.; Keifer, Patrick N.

    2013-06-18

    Disclosed is a method for making a polyurethane closed-cell foam material exhibiting a bulk density below 4 lbs/ft.sup.3 and high strength. The present embodiment uses the reaction product of a modified MDI and a sucrose/glycerine based polyether polyol resin wherein a small measured quantity of the polyol resin is "pre-reacted" with a larger quantity of the isocyanate in a defined ratio such that when the necessary remaining quantity of the polyol resin is added to the "pre-reacted" resin together with a tertiary amine catalyst and water as a blowing agent, the polymerization proceeds slowly enough to provide a stable foam body.

  16. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1989-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  17. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1988-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  18. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  19. A review and update of advancements in clean cast steel technology

    SciTech Connect

    Blair, M.; Monroe, R.W.; Griffin, J.A.

    1999-07-01

    The Steel Founders' Society of America Quality Assurance Task Force identified oxide macroinclusions as a universal problem experienced by users of steel castings. SFSA along with the Department of Commerce and the Department of Energy have sponsored research directed at reducing the occurrence of macroinclusions in steel castings. The Clean Cast Steel Technology program has investigated melting practice, pouring practice, gating practice, ladle treatment, and special devices such as filtration and analog simulation of mold pouring and filling. In-plant trials have demonstrated a dramatic improvement in casting quality with submerged pouring of steel castings. Research is currently underway in optimizing foundry melting practice to reduce macroinclusions. A 30--50% reduction in macroinclusion occurrence has been observed in production castings at the foundries participating in the trials. Analog simulation and in-plant trials of pouring practices have demonstrated that poor gating practice can increase air entrainment and oxide inclusions. Ladle treatments such as calcium wire injection has been demonstrated in plant trials to significantly reduce oxide defects in steel castings. Experiments have been conducted at participating foundries to examine the benefits of filtration on casting quality. Filtration has been shown to reduce rework and scrap by 70% in some cases.

  20. A Correlation Between the Heat Affected Zone Microstructure and the Thermal History During Welding of HY-130 Steel.

    DTIC Science & Technology

    1981-09-01

    the weld. Additionally, Lipsey [Ref. 9] used a computer program to predict the temperature at various 11 locations in the test plate. in all of these...M.I.T. OSP#82558, November 1980. 7. Rogalski, W. J., "An Economic and Technical Study on the Feasibility of Using Advanced Joining Techniques in... Lipsey , M. D., "Investigation of Welding Thermal Strains in High Strength Quenched and Tempered Steel," Ocean Engineer Thesis, Massachusetts Institute

  1. Phase transformation and stabilization of a high strength austenite

    NASA Technical Reports Server (NTRS)

    Jin, S.; Huang, D.

    1976-01-01

    An investigation of the phase transformation and the austenite stabilization in a high strength austenite has been made. An Fe-29Ni-4.3Ti austenite age-hardened by gamma-prime (Ni3Ti) precipitates showed a further increase of strength after martensitic and reverse martensitic phase transformations. The stability of ausaged austenite as well as ausaged and transformation-strengthened austenite was improved significantly through an isothermal treatment at 500 C. The Ms temperature of the strengthened austenite was restored to nearly that of annealed austenite while the austenite was hardened to R(C) 41 through precipitation and phase transformations. The observed austenite stabilization is attributed to the formation of GP zones or short-range order of less than about 10A in size.

  2. Pressureless sintered high-strength mullite from commercial powder

    NASA Astrophysics Data System (ADS)

    Lehman, R. L.; Umezu, Y.

    1992-08-01

    High-strength monolithic mullite ceramics were prepared from commercial-grade power by carefully controlled processing of the powder followed by pressureless sintering at 1700 °C. Mullite powder was mechanically and chemically dispersed, ball milled, and screened prior to slip casting. Specimens were sintered to 97% of theoretical density under pressureless conditions. The furnace ramp and soak schedule was an important variable. Four-point flexural strengths of 250 MPa were achieved, exceeding literature values for pressureless sintering of Baikowski mullite powder.[a] Pore sizes were small and were not strength limiting. Griffith calculations suggest a critical flaw size of 20 μm, in good agreement with the maximum observed crystal size in the microstructure.

  3. Structural application of high strength, high temperature ceramics

    NASA Technical Reports Server (NTRS)

    Hall, W. B.

    1982-01-01

    The operation of rocket engine turbine pumps is limited by the temperature restrictions of metallic components used in the systems. Mechanical strength and stability of these metallic components decrease drastically at elevated temperatures. Ceramic materials that retain high strength at high temperatures appear to be a feasible alternate material for use in the hot end of the turbopumps. This project identified and defined the processing parameters that affected the properties of Si3N4, one of candidate ceramic materials. Apparatus was assembled and put into operation to hot press Si3N4 powders into bulk material for in house evaluation. A work statement was completed to seek outside contract services to design, manufacture, and evaluate Si3N4 components in the service environments that exists in SSME turbopumps.

  4. Relationship between Material Properties and Local Formability of DP980 Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.; Xu, Le; Barlat, Frederic

    2012-04-24

    A noticeable degree of inconsistent forming behaviors has been observed for the 1st generation advanced high strength steels (AHSS) in production, and they appear to be associated with the inherent microstructural-level inhomogeneities for various AHSS. This indicates that the basic material property requirements and screening methods currently used for the mild steels and high strength low alloys (HSLA) are no longer sufficient for qualifying today’s AHSS. In order to establish more relevant material acceptance criteria for AHSS, the fundamental understandings on key mechanical properties and microstructural features influencing the local formability of AHSS need to be developed. For this purpose, in this study, DP980 was selected as model steels and eight different types of DP980 sheet steels were acquired from various steel suppliers. Various experiments were then performed on the eight different DP980 steels such as chemical composition analysis, static tensile test, hole expansion test, channel forming test. Scanning electron microscope (SEM) pictures of the DP980 steels were also obtained, and image processing tools were then adopted to those SEM pictures in order to quantify their various microstructural features. The results show that all DP980 steels show large discrepancy in their performance and that the tensile properties and hole expansion properties of these steels do not correlate with their local formability. According to the results up to date, it is not possible to correlate the microstructural features alone to the macroscopically measured deformation behaviors. In addition to image analysis, other experiments (i.e., nano-indentation test) are also planned to quantify the individual phase properties of the various DP steels.

  5. The potential of modified type 310 stainless steel for advanced fossil energy applications

    SciTech Connect

    Swindeman, R.W.

    1992-03-01

    An evaluation was undertaken to determine the potential of modified type 310 stainless steel for fossil energy applications. First, alloy performance criteria for components in several emerging technologies were identified. Then, a brief review of existing alloy technology was undertaken relative to performance criteria. Key issues were the tendency for type 310 stainless steel to embrittle due to the formation of intermetallic phases, the poor resistance of type 310 stainless steel to highly sulfidizing environments, the need to examine the strength and ductility of weldments, and the lack of a long-time data base and criteria for setting allowable stress at temperatures in excess of 800{degrees}C. An activity was outlined that would address several of the key issues.

  6. Mechanical Performance of Ferritic Martensitic Steels for High Dose Applications in Advanced Nuclear Reactors

    NASA Astrophysics Data System (ADS)

    Anderoglu, Osman; Byun, Thak Sang; Toloczko, Mychailo; Maloy, Stuart A.

    2013-01-01

    Ferritic/martensitic (F/M) steels are considered for core applications and pressure vessels in Generation IV reactors as well as first walls and blankets for fusion reactors. There are significant scientific data on testing and industrial experience in making this class of alloys worldwide. This experience makes F/M steels an attractive candidate. In this article, tensile behavior, fracture toughness and impact property, and creep behavior of the F/M steels under neutron irradiations to high doses with a focus on high Cr content (8 to 12) are reviewed. Tensile properties are very sensitive to irradiation temperature. Increase in yield and tensile strength (hardening) is accompanied with a loss of ductility and starts at very low doses under irradiation. The degradation of mechanical properties is most pronounced at <0.3 T M ( T M is melting temperature) and up to 10 dpa (displacement per atom). Ferritic/martensitic steels exhibit a high fracture toughness after irradiation at all temperatures even below 673 K (400 °C), except when tested at room temperature after irradiations below 673 K (400 °C), which shows a significant reduction in fracture toughness. Creep studies showed that for the range of expected stresses in a reactor environment, the stress exponent is expected to be approximately one and the steady state creep rate in the absence of swelling is usually better than austenitic stainless steels both in terms of the creep rate and the temperature sensitivity of creep. In short, F/M steels show excellent promise for high dose applications in nuclear reactors.

  7. Development and characterization of advanced 9Cr ferritic/martensitic steels for fission and fusion reactors

    NASA Astrophysics Data System (ADS)

    Saroja, S.; Dasgupta, A.; Divakar, R.; Raju, S.; Mohandas, E.; Vijayalakshmi, M.; Bhanu Sankara Rao, K.; Raj, Baldev

    2011-02-01

    This paper presents the results on the physical metallurgy studies in 9Cr Oxide Dispersion Strengthened (ODS) and Reduced Activation Ferritic/Martensitic (RAFM) steels. Yttria strengthened ODS alloy was synthesized through several stages, like mechanical milling of alloy powders and yttria, canning and consolidation by hot extrusion. During characterization of the ODS alloy, it was observed that yttria particles possessed an affinity for Ti, a small amount of which was also helpful in refining the dispersoid particles containing mixed Y and Ti oxides. The particle size and their distribution in the ferrite matrix, were studied using Analytical and High Resolution Electron Microscopy at various stages. The results showed a distribution of Y 2O 3 particles predominantly in the size range of 5-20 nm. A Reduced Activation Ferritic/Martensitic steel has also been developed with the replacement of Mo and Nb by W and Ta with strict control on the tramp and trace elements (Mo, Nb, B, Cu, Ni, Al, Co, Ti). The transformation temperatures ( Ac1, Ac3 and Ms) for this steel have been determined and the transformation behavior of the high temperature austenite phase has been studied. The complete phase domain diagram has been generated which is required for optimization of the processing and fabrication schedules for the steel.

  8. Parametric study on numerical simulation of the electromagnetic forming of DP780 steel workpiece with aluminium driver sheet

    NASA Astrophysics Data System (ADS)

    Park, Hyeonil; Lee, Jinwoo; Kim, Se-Jong; Lee, Youngseon; Kim, Daeyong

    2016-08-01

    The purpose of this study is to investigate the influences of numerical parameters on the electromagnetic forming (EMF) simulation. The 3-dimensional coupled electromagnetic- mechanical simulations were conducted to predict the deformation behavior of the advanced high strength steel (AHSS) sheet receiving support in EMF with aluminum driver sheet. Dual phase (DP) 780 steel workpiece was formed into a hemi elliptical protrusion shape with aluminum alloy AA1050 driver sheet using a flat spiral coil actuator and open cavity die. The deformed shape of the DP780 workpiece and the computation time with respect to element size, N cycle number and time step of electromagnetic (EM) solver were analysed.

  9. A lightweight, high strength dexterous manipulator for commercial applications

    NASA Technical Reports Server (NTRS)

    Marzwell, Neville I.; Schena, Bruce M.; Cohan, Steve M.

    1991-01-01

    The concept, design, and features are described of a lightweight, high strength, modular robot manipulator being developed for space and commercial applications. The manipulator has seven fully active degrees of freedom and is fully operational in 1 G. Each of the seven joints incorporates a unique drivetrain design which provides zero backlash operation, is insensitive to wear, and is single fault tolerant to motor or servo amplifier failure. Feedback sensors provide position, velocity, torque, and motor winding temperature information at each joint. This sensing system is also designed to be single fault tolerant. The manipulator consists of five modules (not including gripper). These modules join via simple quick-disconnect couplings and self-mating connectors which allow rapid assembly and/or disassembly for reconfiguration, transport, or servicing. The manipulator is a completely enclosed assembly, with no exposed components or wires. Although the initial prototype will not be space qualified, the design is well suited to meeting space requirements. The control system provides dexterous motion by controlling the endpoint location and arm pose simultaneously. Potential applications are discussed.

  10. The Tensile Behavior of High-Strength Carbon Fibers.

    PubMed

    Langston, Tye

    2016-08-01

    Carbon fibers exhibit exceptional properties such as high stiffness and specific strength, making them excellent reinforcements for composite materials. However, it is difficult to directly measure their tensile properties and estimates are often obtained by tensioning fiber bundles or composites. While these macro scale tests are informative for composite design, their results differ from that of direct testing of individual fibers. Furthermore, carbon filament strength also depends on other variables, including the test length, actual fiber diameter, and material flaw distribution. Single fiber tensile testing was performed on high-strength carbon fibers to determine the load and strain at failure. Scanning electron microscopy was also conducted to evaluate the fiber surface morphology and precisely measure each fiber's diameter. Fiber strength was found to depend on the test gage length and in an effort to better understand the overall expected performance of these fibers at various lengths, statistical weak link scaling was performed. In addition, the true Young's modulus was also determined by taking the system compliance into account. It was found that all properties (tensile strength, strain to failure, and Young's modulus) matched very well with the manufacturers' reported values at 20 mm gage lengths, but deviated significantly at other lengths.

  11. Accelerated Creep Testing of High Strength Aramid Webbing

    NASA Technical Reports Server (NTRS)

    Jones, Thomas C.; Doggett, William R.; Stnfield, Clarence E.; Valverde, Omar

    2012-01-01

    A series of preliminary accelerated creep tests were performed on four variants of 12K and 24K lbf rated Vectran webbing to help develop an accelerated creep test methodology and analysis capability for high strength aramid webbings. The variants included pristine, aged, folded and stitched samples. This class of webbings is used in the restraint layer of habitable, inflatable space structures, for which the lifetime properties are currently not well characterized. The Stepped Isothermal Method was used to accelerate the creep life of the webbings and a novel stereo photogrammetry system was used to measure the full-field strains. A custom MATLAB code is described, and used to reduce the strain data to produce master creep curves for the test samples. Initial results show good correlation between replicates; however, it is clear that a larger number of samples are needed to build confidence in the consistency of the results. It is noted that local fiber breaks affect the creep response in a similar manner to increasing the load, thus raising the creep rate and reducing the time to creep failure. The stitched webbings produced the highest variance between replicates, due to the combination of higher local stresses and thread-on-fiber damage. Large variability in the strength of the webbings is also shown to have an impact on the range of predicted creep life.

  12. Feasibility of Underwater Friction Stir Welding of HY-80 Steel

    DTIC Science & Technology

    2011-03-01

    FSW ) of high-strength; quench and temper low carbon steels that are susceptible to hydrogen-assisted cracking (HAC). The specific benefits of...is to determine the feasibility of underwater friction stir welding ( FSW ) of high-strength, quench and temper low carbon steels that are...Tungsten-Rhenium binder was used to conduct three bead-on-plate FSW traverses, approximately 40 inches in length on 0.25 inch HY-80 steel . The

  13. The Composition and Temperature Effects on the Ultra High Strength Stainless Steel Design

    NASA Astrophysics Data System (ADS)

    Xu, W.; Del Castillo, P. E. J. Rivera Díaz; van der Zwaag, S.

    Alloy composition and heat treatment are of paramount importance to determining alloy properties. Their control is of great importance for new alloy design and industrial fabrication control. A base alloy utilizing MX carbide is designed through a theory guided computational approach coupling a genetic algorithm with optimization criteria based on thermodynamic, kinetic and mechanical principles. The combined effects of 11 alloying elements (Al, C, Co, Cr, Cu, Mo, Nb, Ni, Si, Ti and V) are investigated in terms of the composition optimization criteria: the martensite start (Ms) temperature, the suppression of undesirable phases, the Cr concentration in the matrix and the potency of the precipitation strengthening contribution. The results show the concentration sensitivities of each component and also point out new potential composition domains for further strength increase. The aging temperature effect is studied and the aging temperature industrially followed is recovered.

  14. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels

    DTIC Science & Technology

    1980-11-30

    TCNCSECOND- TECHNICAL PROGRESS REPORT ofI0 CONTRACT N00014-75-0469 I(M.I.T. OSP #82558) .I STUDY OF RESIDUAL STRESSES AND DISTORTION IN STRUCTURAL...MASSACHUSETTS 81 2 19 04 I MASSACHUSETTS INSTITUTE OF TECHNOLOGY DEPARTMENT OF OCEAN ENGINEERING CAMBRIDGE, MASS. 02139 TECHNICAL PRGRS REPr*TI Contract ...PERFORMING ORG. REPORT NUMBER 7. AUTHOR(s) 8. CONTRACT OR GRANT NUMBER($) Vassilios J. Papazoglou and Contract 100014-75-0469j Koichi Masubuchi (M.I.T. OSP

  15. Control of Hydrogen Embrittlement in High Strength Steel Using Special Designed Welding Wire

    DTIC Science & Technology

    2016-03-01

    principle • New filler wire development • Y-Groove test results • Mechanical testing results • Residual stress results • Conclusions Outlin 2...Master title style • HIC testing : Y-Groove (aka Tekken) test (ISO 17642-2) • Chosen over other types of HIC weldability tests for its representative...unlimited. Click to edit Master title style 7 Y-Groove Base Line ER100/110 S HIC testing results HIC crack appeared after 30-40 min. Weld crater

  16. Inhibition of Crack Propagation of High Strength Steels through Single and Multifunctional Inhibitors

    DTIC Science & Technology

    1976-08-01

    indicators to check the pH at the tip of a frozen crack as the solution at the crack tip thawed, reported that for cracks growing in 7075 aluminum and...which time the crack growth was arrested), the specimen was incrementally loaded and the crack started to grow once again at KI = 77 ksi /I-nch...to 50 ksi inch and the crack growth in region II increasedIPOC3xl0- 5 in/min. Again in Fig. 10, the results are seen for a crack allowed to grow in

  17. Electroactive Polymers as Environmentally Benign Coating Replacements for Cadmium Plating on High Strength Steels

    DTIC Science & Technology

    2005-11-11

    for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that...and hydrogen embrittlement testing (ASTM F519 and F1624). 2 Background The extensive use of cadmium in industrial operations such as smelting...specular reflectance. The incoming radiation was at 80° with respect to the surface normal. The particles used in the particle coating operation

  18. Control of Hydrogen Environment Embrittlement of Ultra-High Strength Steel for Naval Application

    DTIC Science & Technology

    2005-07-01

    embrittlement mechanisms are probably responsible for both ILIAC and HEAC, as detailed in 6.03.7. In each case, strong gradients in H concentration...mechanics approach that has provided the foundation for ilIAC and HEAC modeling over the past two decades (Rice, 1977). The Hutchinson-Rice-Rosengren (HRR...Levy and L. Raymond, Investigation of the conditions for crack propagation and arrest under cathodic polarization by rising step load bend testing

  19. Investigation of Contact Fatigue of High Strength Steel Gears Subjected to Surface Treatment

    NASA Astrophysics Data System (ADS)

    Dimitrov, L.; Michalopoulos, D.; Apostolopoulos, Ch. Alk.; Neshkov, T. D.

    2009-10-01

    In this paper the contact fatigue resistance of gearwheel teeth, subjected to shot-peening treatment, was investigated experimentally and analytically. The main objective was the evaluation and prediction of fatigue crack initiation, propagation, direction, and rate. A specially designed experimental rig was used to test a number of spur gears with the following characteristics: (a) unhardened, thermally untreated unpeened surfaces, (b) thermally treated unpeened surfaces, (c) unhardened peened surfaces, and (d) thermally treated peened surfaces. The theoretical model assumed initiation and propagation of surface cracks of gears operating in the elastohydrodynamic lubrication regime while loading was due to simultaneous rolling and sliding. Finite element modeling was used for the calculation of the stress field at the gear teeth. Comparison of the experimental and analytical results showed considerable improvement in the contact fatigue strength of thermally treated gear teeth and especially those that underwent shot peening, which increased surface durability. The residual stresses induced by shot peening are mainly effective in stopping microcrack propagation. When shot peening is applied on thermally untreated gear teeth surface, it increases the contact fatigue life of the material by 17% at 7 × 105 loading cycles. If shot peening is applied on carburized gear teeth surfaces, it increases the surface fatigue life by approximately 8% at 106 cycles. Contact fatigue and eventual pitting are treated as a normal consequence of the operation of machine elements. To study this failure process different types of testing machines have been designed. The purpose of this paper is the presentation and evaluation of a new design experimental rig for studying contact fatigue damage of gear teeth subjected to different load patterns.

  20. Crack Arrestment Compounds of Corrosion Fatigue for High Strength 4340 Steel.

    DTIC Science & Technology

    1981-01-14

    was simply achieved by bubbling compressed air through several water saturating towers before allowing it to pass into the chamber. For creating a dry ... test environment (>15% relative humidity), the compressed air was allowed to flow through two drying tubes containing Drierite as a desiccant befc-e

  1. Stress Corrosion Cracking and Hydrogen Embrittlement of Thick Section High Strength Low Alloy Steel

    DTIC Science & Technology

    1986-06-01

    it permeates the environment. Hydrogen has a very large mobility in metals, many orders of magnitude higher than that of other interstitially dissolved ...permeation of the metal matrix and the subsequent alteration of its basic properties. Once dissolved , the interaction of the atomic hydrogen with the...Deformation Theory of Beachem (42] suggests that the presence of sufficiently concentrated hydrogen dissolved in the highly stressed region at the

  2. Cracking Tendancies of Restrained Welds in High Strength Low Alloy Steels under Hyperbaric Conditions.

    DTIC Science & Technology

    1987-06-01

    and burning flux of a typical SMA welding electrode is about equivalent to a CO2 gas flow of 12 litres per minute. 44 The effect of pressure in...the equivalent gas shield flow rate is reduced to about half so that even at thIs shallow depth, lack of adequate protection may begin to show its...subjects Including: 69 A (a) Welding processes and techniques. Which processes are used: "dry" or " wet " shielded metal ar-c process or gas metal ar-c

  3. Electroactive Polymers as Environmentally Benign Coating Replacements for Cadmium Plating on High Strength Steels

    DTIC Science & Technology

    2008-06-01

    materials is a random copolymer of thiophene acetic acid with hexylthiophene to produce a soluble polymer with good adhesion properties . While...R. and Walton, E., “Some Properties and Reactions of -chloroethyl, - cyanoethyl, and -carbethoxyethyl toluene-p- sulphonates Including an...87 ii List of Figures Figure 1. Synthesis of 3-(pyrrol-1-yl) propanoic acid (3PPA) p. 8 Figure 2

  4. Friction and wear evaluation of high-strength gel

    NASA Astrophysics Data System (ADS)

    Kameyama, Toshiki; Wada, Masato; Makino, Masato; Kawakami, Masaru; Furukawa, Hidemitsu

    2016-04-01

    In the last decade, several innovative polymer gel materials with enhanced mechanical proper ties have been invented by Japanese researches. In 2003, a most effective but simple way was proposed to synthesize double network gels, with compression fracture stress of about 30MPa, compared to several tens of kPa for common gels. In this study, we evaluate the wear of a double network gel, both with and without water lubrication. In the un-lubricated experiment, the gel surface is worn with a stainless steel ball. In the other experiment with water lubrication, the gel surface is worn by different counter surfaces because the stainless steel ball was too smooth to wear. It was found that frictional vibration of wear gel is transitioning to steady sliding in lubricated. As conventional reduction method of the friction by the contact between general solids, there are surface processing such as the texturing, attachment of lubrication materials. In the case of gel, the minute processing to the surface such as the texturing is difficult, because the gel is soft in comparison with the hard materials such as the metal. By proceeding with this study, the surface processing of low-frictional gels will be enabled.

  5. Development of new generation reduced activation ferritic-martensitic steels for advanced fusion reactors

    NASA Astrophysics Data System (ADS)

    Tan, L.; Snead, L. L.; Katoh, Y.

    2016-09-01

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ∼500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. The strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9-20Cr oxide dispersion-strengthened ferritic alloys.

  6. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    SciTech Connect

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.

  7. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    DOE PAGES

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimentalmore » results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.« less

  8. Characterization of the Fracture Toughness of TRIP 800 Sheet Steels Using Microstructure-Based Finite Element Analysis

    SciTech Connect

    Soulami, Ayoub; Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    Recently, several studies conducted by automotive industry revealed the tremendous advantages of Advanced High Strength Steels (AHSS). TRansformation Induced Plasticity (TRIP) steel is one of the typical representative of AHSS. This kind of materials exhibits high strength as well as high formability. Analyzing the crack behaviour in TRIP steels is a challenging task due to the microstructure level inhomogeneities between the different phases (Ferrite, Bainite, Austenite, Martensite) that constitute these materials. This paper aims at investigating the fracture resistance of TRIP steels. For this purpose, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. Uniaxial tensile tests on TRIP 800 sheet notched specimens were also conducted and tensile properties and R-curves (Resistance curves) were determined. The comparison between simulation and experimental results leads us to the conclusion that the method using microstructure-based representative volume element (RVE) captures well enough the complex behavior of TRIP steels. The effect of phase transformation, which occurs during the deformation process, on the toughness is observed and discussed.

  9. Effects of copper content on the shell characteristics of hollow steel spheres manufactured using an advanced powder metallurgy technique

    NASA Astrophysics Data System (ADS)

    Sazegaran, Hamid; Kiani-Rashid, Ali-Reza; Khaki, Jalil Vahdati

    2016-04-01

    Metallic hollow spheres are used as base materials in the manufacture of hollow sphere structures and metallic foams. In this study, steel hollow spheres were successfully manufactured using an advanced powder metallurgy technique. The spheres' shells were characterized by optical microscopy in conjunction with microstructural image analysis software, scanning electron microscopy (SEM), energy- dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). The microscopic evaluations revealed that the shells consist of sintered iron powder, sintered copper powder, sodium silicate, and porosity regions. In addition, the effects of copper content on various parameters such as shell defects, microcracks, thickness, and porosities were investigated. The results indicated that increasing the copper content results in decreases in the surface fraction of shell porosities and the number of microcracks and an increase in shell thickness.

  10. Crack Initiation and Growth Behavior at Corrosion Pit in 7075-T6 High Strength Aluminum Alloy

    DTIC Science & Technology

    2013-06-01

    CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Eric M. Hunt, Second Lieutenant, USAF AFIT-ENY...7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Presented to the Faculty Department of Aerospace and Astronautical Engineering Graduate School of Engineering...RELEASE; DISTRIBUTION UNLIMITED AFIT-ENY-13-J-01 CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY Eric M

  11. Low-noise, high-strength, spiral-bevel gears for helicopter transmissions

    NASA Technical Reports Server (NTRS)

    Lewicki, David G.; Handschuh, Robert F.; Henry, Zachary S.; Litvin, Faydor L.

    1993-01-01

    Improvements in spiral-bevel gear design were investigated to support the Army/NASA Advanced Rotorcraft Transmission program. Program objectives were to reduce weight by 25 percent, reduce noise by 10 dB, and increase life to 5000 hr mean-time-between-removal. To help meet these goals, advanced-design spiral-bevel gears were tested in an OH-58D helicopter transmission using the NASA 500-hp Helicopter Transmission Test Stand. Three different gear designs tested included: (1) the current design of the OH-58D transmission except gear material X-53 instead of AISI 9310; (2) a higher-strength design the same as the current but with a full fillet radius to reduce gear tooth bending stress (and thus, weight); and (3) a lower-noise design the same as the high-strength but with modified tooth geometry to reduce transmission error and noise. Noise, vibration, and tooth strain tests were performed and significant gear stress and noise reductions were achieved.

  12. Strain rate effects on the mechanical behavior of two Dual Phase steels in tension

    NASA Astrophysics Data System (ADS)

    Cadoni, E.; Singh, N. K.; Forni, D.; Singha, M. K.; Gupta, N. K.

    2016-05-01

    This paper presents an experimental investigation on the strain rate sensitivity of Dual Phase steel 1200 (DP1200) and Dual Phase steel 1400 (DP1400) under uni-axial tensile loads in the strain rate range from 0.001 s-1 to 600 s-1. These materials are advanced high strength steels (AHSS) having high strength, high capacity to dissipate crash energy and high formability. Flat sheet specimens of the materials having gauge length 10 mm, width 4 mm and thickness 2 mm (DP1200) and 1.25 mm (DP1400), are tested at room temperature (20∘C) on electromechanical universal testing machine to obtain their stress-strain relation under quasi-static condition (0.001 s-1), and on Hydro-Pneumatic machine and modified Hopkinson bar to study their mechanical behavior at medium (3 s-1, and 18 s-1) and high strain rates (200 s-1, 400 s-1, and 600 s-1) respectively. Tests under quasi-static condition are performed at high temperature (200∘C) also, and found that tensile flow stress is a increasing function of temperature. The stress-strain data has been analysed to determine the material parameters of the Cowper-Symonds and the Johnson-Cook models. A simple modification of the Johnson-Cook model has been proposed in order to obtain a better fit of tests at high temperatures. Finally, the fractographs of the broken specimens are taken by scanning electron microscope (SEM) to understand the fracture mechanism of these advanced high strength steels at different strain rates.

  13. Effect of Annealing Temperature and Time on Microstructure and Mechanical Properties of Multilayered Steel Composite Sheets

    NASA Astrophysics Data System (ADS)

    Cao, R.; Yu, X.; Feng, Z.; Ojima, M.; Inoue, J.; Koseki, T.

    2016-12-01

    Multilayered composite steels consisting of alternating layers of martensitic phase and austenitic phase exhibit an excellent combination of strength and elongation compared with conventional advanced high-strength steels. The deformation processes underlying these properties are of considerable interest. In this article, microstructure, grain size, and phase are characterized by scanning electron microscopy (SEM) and electron backscattering diffraction. The hardness of each layer is analyzed by a microindentation hardness testing system. Finally, the deformation and failure processes in multilayered steel are investigated by in-situ SEM. The hardness results indicate that various hardening modes occur in the soft austenitic layer and the hard martensitic layer. In- situ SEM results combined with microstructure analysis and hardness results reveal that annealing temperature and annealing time have a significant impact on final microstructure, fracture behavior, strength, hardness, and ductility.

  14. A Review of Mold Flux Development for the Casting of High-Al Steels

    NASA Astrophysics Data System (ADS)

    Wang, Wanlin; Lu, Boxun; Xiao, Dan

    2016-02-01

    Mold flux plays key roles during the continuous casting process of molten steel, which accounts for the quality of final slabs. With the development of advanced high strength steels (AHSS), certain amounts of Al have been added into steels that would introduce severe slag/metal interaction problems during process of continuous casting. The reaction is between Al and SiO2 that is the major component in the mold flux system. Intensive efforts have been conducted to optimize the mold flux and a CaO-Al2O3-based mold flux system has been proposed, which shows the potential to be applied for the casting process of AHSS. The latest developments for this new mold flux system were summarized with the aim to offer technical guidance for the design of new generation mold flux system for the casting of AHSS.

  15. Simulation of springback and microstructural analysis of dual phase steels

    NASA Astrophysics Data System (ADS)

    Kalyan, T. Sri.; Wei, Xing; Mendiguren, Joseba; Rolfe, Bernard

    2013-12-01

    With increasing demand for weight reduction and better crashworthiness abilities in car development, advanced high strength Dual Phase (DP) steels have been progressively used when making automotive parts. The higher strength steels exhibit higher springback and lower dimensional accuracy after stamping. This has necessitated the use of simulation of each stamped component prior to production to estimate the part's dimensional accuracy. Understanding the micro-mechanical behaviour of AHSS sheet may provide more accuracy to stamping simulations. This work can be divided basically into two parts: first modelling a standard channel forming process; second modelling the micro-structure of the process. The standard top hat channel forming process, benchmark NUMISHEET'93, is used for investigating springback effect of WISCO Dual Phase steels. The second part of this work includes the finite element analysis of microstructures to understand the behaviour of the multi-phase steel at a more fundamental level. The outcomes of this work will help in the dimensional control of steels during manufacturing stage based on the material's microstructure.

  16. Predictive Process Optimization for Fracture Ductility in Automotive TRIP Steels

    NASA Astrophysics Data System (ADS)

    Gong, Jiadong

    In light of the emerging challenges in the automotive industry of meeting new energy-saving and environment-friendly requirements imposed by both the government and the society, the auto makers have been working relentlessly to reduce the weight of automobiles. While steel makers pushed out a variety of novel Advanced High Strength Steels (AHSS) to serve this market with new needs, TRIP (Transformation Induced Plasticity) steels is one of the most promising materials for auto-body due to its exceptional combination of strength and formability. However, current commercial automotive TRIP steels demonstrate relatively low hole-expansion (HE) capability, which is critical in stretch forming of various auto parts. This shortcoming on ductility has been causing fracture issues in the forming process and limits the wider applications of this steel. The kinetic theory of martensitic transformations and associated transformation plasticity is applied to the optimization of transformation stability for enhanced mechanical properties in a class of high strength galvannealed TRIP steel. This research leverages newly developed characterization and simulation capabilities, supporting computational design of high-performance steels exploiting optimized transformation plasticity for desired mechanical behaviors, especially for the hole-expansion ductility. The microstructure of the automotive TRIP sheet steels was investigated, using advanced tomographic characterization including nanoscale Local Electrode Atom Probe (LEAP) microanalysis. The microstructural basis of austenite stability, the austenite carbon concentration in particular, was quantified and correlated with measured fracture ductility through transformation plasticity constitutive laws. Plastic flow stability for enhanced local fracture ductility at high strength is sought to maintain high hole-expansion ductility, through quantifying the optimal stability and the heat-treatment process to achieve it. An additional

  17. On deformation twinning in a 17.5%Mn-TWIP steel: A physically-based phenomenological model

    SciTech Connect

    Soulami, Ayoub; Choi, Kyoo Sil; Shen, Y. F.; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2011-01-25

    TWinning Induced Plasticity (TWIP) steel is a typical representative of the 2nd generation of advanced high strength steel (AHSS) which exhibits a combination of high strength and excellent ductility due to the twinning mechanisms. This paper discusses the principal features of deformation twinning in faced-centered cubic austenitic steels and shows how a physiscally-based macroscopic model can be derived from microscopic considerations. In fact, a dislocation-based phenomenological model, with internal state variables such as dislocation density and micro-twins volume fraction representing the microstructure evolution during deformation process, is proposed to describe the deformation behavior of TWIP steels. The contribution of this work is the incorporation of a physically-based twin’s nucleation and volume fraction evolution model in a conventional dislocation-based approach. Microstructural level investigations, using scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques, for the TWIP steel Fe–17.5 wt.% Mn–1.4 wt.% Al- 0.56 wt.% C, are used to validate and verify modeling assumptions. The model could be regarded as a semi-phenomenological approach with sufficient links between microstructure and overall properties and therefore offers good predictive capabilities. Its simplicity also allows a modular implementation in finite element-based metal forming simulations.

  18. Microleakage of high-strength glass ionomer: resin composite restorations in minimally invasive treatment.

    PubMed

    Platt, J A; Rhodes, B

    Atraumatic Restorative Treatment (ART) has been investigated as an alternative caries treatment. The technique involves removal of loose tooth structure with a spoon excavator, followed by placement of an adhesive restorative material, often a high-strength glass ionomer. This study compares the microleakage of a high-strength glass ionomer/resin composite and two occlusal resin composite restoration techniques.

  19. High-strength cast irons used for manufacturing parts of vaz passenger cars

    NASA Astrophysics Data System (ADS)

    Kitaigora, N. I.

    1996-10-01

    Methods for solving problems arising in the production of high-strength cast iron with stable properties and structure are considered. Results of introduction of new grades of high-strength cast iron instead of malleable cast iron and camshaft cast iron in the Volzhskii Automobile Plant are described.

  20. ETV Program Report: Big Fish Septage and High Strength Waste Water Treatment System

    EPA Science Inventory

    Verification testing of the Big Fish Environmental Septage and High Strength Wastewater Processing System for treatment of high-strength wastewater was conducted at the Big Fish facility in Charlevoix, Michigan. Testing was conducted over a 13-month period to address different c...

  1. Advanced Procedures for Long-Term Creep Data Prediction for 2.25 Chromium Steels

    NASA Astrophysics Data System (ADS)

    Whittaker, Mark T.; Wilshire, Brian

    2013-01-01

    A critical review of recent creep studies concluded that traditional approaches such as steady-state behavior, power law equations, and the view that diffusional creep mechanisms are dominant at low stresses should be seriously reconsidered. Specifically, creep strain rate against time curves show that a decaying primary rate leads into an accelerating tertiary stage, giving a minimum rather than a secondary period. Conventional steady-state mechanisms should therefore be abandoned in favor of an understanding of the processes governing strain accumulation and the damage phenomena causing tertiary creep and fracture. Similarly, creep always takes place by dislocation processes, with no change to diffusional creep mechanisms with decreasing stress, negating the concept of deformation mechanism maps. Alternative descriptions are then provided by normalizing the applied stress through the ultimate tensile stress and yield stress at the creep temperature. In this way, the resulting Wilshire equations allow accurate prediction of 100,00 hours of creep data using only property values from tests lasting 5000 hours for a series of 2.25 chromium steels, namely grades 22, 23, and 24.

  2. Recent advances in the micro-modelling of cleavage fracture in steel

    SciTech Connect

    Knott, J.F.

    1997-12-31

    This paper covers two aspects of the modelling of cleavage fracture in steels. The first relates to events at the microstructural scale, where fracture initiators are smaller than 10 {micro}m (usually, smaller than 5 {micro}m) in size. Here, the discussion focuses on the ways in which the local cleavage fracture stress depends on microstructure. Attention is drawn to behavior in weld metals, where initiation sites can be clearly identified on fracture surfaces. The relation of local fracture stress to fracture toughness relies on the identification of a critical distance and the uniqueness of this distance when dealing with cleavage following warm prestressing, or cleavage ahead of a growing fibrous crack, is questioned. Comparisons are made with the so-called local approach which is statistically based. The second aspect covers events at the meso-scale: specifically, the ways in which fracture toughness results should be analyzed, when the microstructure comprises a two-phase mixture of tough and brittle areas, of order 50--200 {micro}m in size. The traditional Weibull approach is challenged, because it does not represent physical reality and because it produces ultra-pessimistic lower-bound values. The re-examination of the Weibull approach has implications with respect to micro-scale modelling.

  3. Electrolytic etching process provides effective bonding surface on stainless steel

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Electrolytic etching process prepares surfaces of a stainless steel shell for reliable, high strength adhesive bonding to dielectric materials. The process uses a 25 percent aqueous solution of phosphoric acid.

  4. Finite Element Simulation of Mechanical Behavior of TRIP800 Steel Under Different Loading Conditions Using an Advanced Microstructure-Based Model

    NASA Astrophysics Data System (ADS)

    Hosseinabadi, F.; Rezaee-Bazzaz, A.; Mazinani, M.

    2017-02-01

    The mechanical behavior of a low alloy multiphase TRIP steel has been predicted by an advanced microstructure-based finite element method. A representative volume element chosen based on the actual microstructure has been utilized for simulating the mechanical behavior of the studied steel. The parameters describing the martensitic transformation kinetics have been estimated using both crystallographic and thermodynamic theories of martensitic transformation. The mechanical behavior of each of the constituent phases required for the prediction of mechanical behavior of the studied material has been extracted from those reported in the literature. Comparison of the predicted mechanical behavior of the investigated TRIP800 steel with those reported in the literature shows that there is good agreement between simulated and experimental results. Therefore, it can be said that, the utilized microstructure-based model can be used for the prediction of both mechanical and transformation behaviors of the TRIP800 steels. It is worth noting that all of the parameters used in the model, except the sensitivity of the martensitic transformation to the stress state, can be estimated theoretically; thus, the number of parameters obtained by correlating the simulated and experimental results reduces to one. This is the unique characteristic of the utilized model, which makes the application of the model for simulation of the mechanical behavior of TRIP steels simpler than that of the similar ones.

  5. Corrosion Fatigue of High-Strength Titanium Alloys Under Different Stress Gradients

    NASA Astrophysics Data System (ADS)

    Baragetti, Sergio; Villa, Francesco

    2015-05-01

    Ti-6Al-4V is the most widely used high strength-to-mass ratio titanium alloy for advanced engineering components. Its adoption in the aerospace, maritime, automotive, and biomedical sectors is encouraged when highly stressed components with severe fatigue loading are designed. The extents of its applications expose the alloy to several aggressive environments, which can compromise its brilliant mechanical characteristics, leading to potentially catastrophic failures. Ti-6Al-4V stress-corrosion cracking and corrosion-fatigue sensitivity has been known since the material testing for pressurized tanks for Apollo missions, although detailed investigations on the effects of harsh environment in terms of maximum stress reduction have been not carried out until recent times. In the current work, recent experimental results from the authors' research group are presented, quantifying the effects of aggressive environments on Ti-6Al-4V under fatigue loading in terms of maximum stress reduction. R = 0.1 axial fatigue results in laboratory air, 3.5 wt.% NaCl solution, and CH3OH methanol solution at different concentrations are obtained for mild notched specimens ( K t = 1.18) at 2e5 cycles. R = 0.1 tests are also conducted in laboratory air, inert environment, 3.5 wt.% NaCl solution for smooth, mild and sharp notched specimens, with K t ranging from 1 to 18.65, highlighting the environmental effects for the different load conditions induced by the specimen geometry.

  6. Case studies: low cost, high-strength, large carbon foam tooling

    SciTech Connect

    Lucas, R.; Danford, H.

    2009-01-15

    A new carbon foam tooling system has been developed that results in a low-cost, high-strength material that has been proving attractive for creation of tooling for composite parts. Composites are stronger; lighter and less subject to corrosion and fatigue than materials that are currently used for fabrication of advanced structures. Tools to manufacture these composite parts must be rigid, durable and able to offer a coefficient of thermal expansion (CTE) closely matching that of the composites. Current technology makes it difficult to match the CTE of a composite part in the curing cycle with anything other than a carbon composite or a nickel iron alloy such as Invar. Fabrication of metallic tooling requires many, expensive stages of long duration with a large infrastructure investment. Card ban fiber reinforced polymer resin composite tooling has a shorter lead-time but limited production use because of durability concerns. Coal-based carbon foam material has a compatible CTE and strong durability, that make it an attractive alternative for use in tooling. The use of coal-based carbon foam in tooling for carbon composites is advantageous because of its low cost, light weight, machinability , vacuum integrity and compatibility with a wide range of curing processes. Large-scale tooling case studies will be presented detailing carbon foam's potential for tooling applications.

  7. A hot-cracking mitigation technique for welding high-strength aluminum alloy

    SciTech Connect

    Yang, Y.P.; Dong, P.; Zhang, J.; Tian, X.

    2000-01-01

    A hot-cracking mitigation technique for gas tungsten arc welding (GTAW) of high-strength aluminum alloy 2024 is presented. The proposed welding technique incorporates a trailing heat sink (an intense cooling source) with respect to the welding torch. The development of the mitigation technique was based on both detailed welding process simulation using advanced finite element techniques and systematic laboratory experiments. The finite element methods were used to investigate the detailed thermomechanical behavior of the weld metal that undergoes the brittle temperature range (BTR) during welding. As expected, a tensile deformation zone within the material BTR region was identified behind the weld pool under conventional GTA welding process conventional GTA welding process conditions for the aluminum alloy studied. To mitigate hot cracking, the tensile zone behind the weld pool must be eliminated or reduce to a satisfactory level if the weld metal hot ductility cannot be further improved. With detailed computational modeling, it was found that by the introduction of a trailing heat sink at some distance behind the welding arc, the tensile strain rate with respect to temperature in the zone encompassing the BTR region can be significantly reduced. A series of parametric studies were also conducted to derive optimal process parameters for the trailing heat sink. The experimental results confirmed the effectiveness of the trailing heat sink technique. With a proper implementation of the trailing heat sink method, hot cracking can be completely eliminated in welding aluminum alloy 2024 (AA 2024).

  8. Hot isostatically pressed manufacture of high strength MERL 76 disk and seal shapes

    NASA Technical Reports Server (NTRS)

    Eng, R. D.; Evans, D. J.

    1982-01-01

    The feasibility of using MERL 76, an advanced high strength direct hot isostatic pressed powder metallurgy superalloy, as a full scale component in a high technology, long life, commercial turbine engine were demonstrated. The component was a JT9D first stage turbine disk. The JT9D disk rim temperature capability was increased by at least 22 C and the weight of JT9D high pressure turbine rotating components was reduced by at least 35 pounds by replacement of forged Superwaspaloy components with hot isostatic pressed (HIP) MERL 76 components. The process control plan and acceptance criteria for manufacture of MERL 76 HIP consolidated components were generated. Disk components were manufactured for spin/burst rig test, experimental engine tests, and design data generation, which established lower design properties including tensile, stress-rupture, 0.2% creep and notched (Kt = 2.5) low cycle fatigue properties, Sonntag, fatigue crack propagation, and low cycle fatigue crack threshold data. Direct HIP MERL 76, when compared to conventionally forged Superwaspaloy, is demonstrated to be superior in mechanical properties, increased rim temperature capability, reduced component weight, and reduced material cost by at least 30% based on 1980 costs.

  9. Accelerated development of Zr-containing new generation ferritic steels for advanced nuclear reactors

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Sridharan, K.

    2015-12-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as the sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of Zr-bearing ferritic alloys that can be fabricated using conventional steelmaking methods. The new alloys are expected to have superior high-temperature creep performance and excellent radiation resistance as compared to Grade 91. The designed alloys were fabricated using arc-melting and drop-casting, followed by hot rolling and conventional heat treatments. Comprehensive experimental studies have been conducted on the developed alloys to evaluate their hardness, tensile properties, creep resistance, Charpy impact toughness, and aging resistance, as well as resistance to proton and heavy ion (Fe2+) irradiation.

  10. TREATMENT OF VOCS IN HIGH STRENGTH WASTES USING AN ANAEROBIC EXPANDED-BED GAS REACTOR

    EPA Science Inventory

    The potential of the expanded-bed granular activated carbon (GAC) anaerobic reactor in treating a high strength waste containing RCRA volatile organic compounds (VOCs) was studied. A total of six VOCs, methylene chloride, chlorobenzene, carbon tetrachloride, chloroform, toluene ...

  11. Treatment of semivolatile compounds in high strength wastes using an anaerobic expanded-bed GAC reactor

    EPA Science Inventory

    The potential of the anaerobic, expanded bed granular activated carbon (GAC) reactor in treating a high strength waste containing RCRA semivolatile organic compounds (VOCs) was studied. Six semivolatiles, orthochlorophenol, nitrobenzene, naphthalene, para-nitrophenol, lindane, a...

  12. Confined Tension and Triaxial Extension Tests on Eglin High-Strength Concrete

    DTIC Science & Technology

    2014-10-17

    AFRL-RW-EG-TR-2014-120 Confined Tension and Triaxial Extension Tests on Eglin High-Strength Concrete Lance...EXTENSION TESTS ON EGLIN HIGH-STRENGTH CONCRETE FA8651-12-D-0309, Task 005 N/A 2502 9210 W0DT (1) Lance Besaw, Applied Research Associates, Inc. (2...models. All concretes exhibit higher strength in compression than in tension, therefore it is critical to understand the tensile properties of such

  13. AISI/DOE Advanced Process Control Program Vol. 3 of 6: Improved Liquid Steel Feeding for Slab Casters

    SciTech Connect

    Brent Isaacson; Mike Slepian; Thomas Richter

    1999-06-30

    This report describes the development, construction and testing of the Electromagnetic Valve System (EVS), conducted as a project entitled ''Improved Liquid Steel Feeding System for Slab Casters''. This program ran from November 1992 to January 1995. Many of the technical issues in bringing the EVS to the steel industry were identified and resolved during the course of the program. During this time, significant hardware improvements in Westinghouse's electromagnetic valve were made to easily integrate it with existing continuous casting processes,. An improved refractory nozzle was developed and tested which had superior thermal shock and anti-cracking performance. In addition, several trials were conducted with molten steel to verify the proof-of-principle of the electromagnetic valve and its auxiliary equipment. However, improvements in other conventional pouring technologies have greatly diminished the potential value of this project to the steel industry. A such, the program w as canceled by the American Iron and Steel Institute after the conclusion of Phase I

  14. Weldability characteristics of shielded metal arc welded high strength quenched and tempered plates

    NASA Astrophysics Data System (ADS)

    Datta, R.; Mukerjee, D.; Jha, S.; Narasimhan, K.; Veeraraghavan, R.

    2002-02-01

    High strength, quench and tempered (Q&T) plates having yield strength of a minimum of 670 MPa and conforming to SA 517 Gr. F specification were successfully developed at Rourkela Steel Plant in plates up to 40 mm thickness. The plates are used extensively for the fabrication of impellers, penstocks, excavators, dumpers, and raw material handling devices, where welding is an important processing step. SA 517 Gr. F plates, characterized by a relatively high carbon equivalent (CE: ˜0.6) and alloyed with Ni, Cr, Mo, Cu, and V, are susceptible to a crack-sensitive microstructure and cold cracking during welding. In view of the above, the present study investigated the weldability properties of 20 mm thick plates using the shielded metal arc welding (SMAW) process. Implant and elastic restraint cracking (ERC) tests were carried out to assess the cold cracking resistance of the weld joint under different welding conditions. Preheat of 100 °C, partial or full rebake, and a heat input of 14.9 to 15.4 KJ/cm resulted in static fatigue limit (SFL) values well in excess of the minimum specified yield strength (MSYS) of 670 MPa and a critical restraint intensity (K cr) value of 34,650 MPa, indicating adequate cold cracking resistance. Lamellar tear tests conducted using full thickness plates at heat input levels ranging from 9.7 to 14.4 KJ/cm and weld restraint loads (WRL) of 510 to 685 MPa showed no incidence of lamellar tear upon visual, ultrasonic, and four-section macroexamination. The weld joint, based on optimized welding parameters, exhibited adequate tensile strength (812.4 MPa) and low temperature impact toughness 88.3 and 63.4 J (9.2 and 6.6 kg-m) at -40 °C for weld metal (WM), and heat-affected zone (HAZ) properties, respectively. The crack tip opening displacement (CTOD) values of WM and HAZ (0.40 and 0.36 mm, respectively) were superior to that of the parent metal (0.29 mm), indicating adequate resistance of weld joint to brittle fracture. It was concluded that

  15. State-of-the-Science of High Manganese TWIP Steels for Automotive Applications

    NASA Astrophysics Data System (ADS)

    de Cooman, B. C.; Chen, L.; Kim, Han Soo; Estrin, Y.; Kim, S. K.; Voswinckel, H.

    Recent trends in automotive industry towards improved passenger safety and reduced weight have led to a great interest in AHSS (Advanced High Strength Steel), and DP, TRIP, CP, MA and high-Mn TWIP (TWinning Induced Plasticity) steels are particularly promising due to their superior toughness and ductility. The properties of low SFE (Stacking Fault Energy) austenitic high Mn FeMnC steel exhibiting twinning-induced plasticity have recently been analyzed in detail. It is argued that although the mechanical properties of TRIP and TWIP steels are often assumed to be solely due to effects related to straininduced transformation and deformation twinning, respectively, other mechanisms may also play an essential role such as point-defect cluster formation, planar glide, pseudo-twinning, short range ordering, and dynamic strain ageing, e.g. in the case of TWIP steel. At low strain rates, the plastic deformation of TWIP steels is often controlled by the movement of very few well-defined localized deformation bands. The formation and propagation of these Portevin-LeChatelier (PLC) bands lead to serrated stress-strain curves, exhibiting a small negative strain rate sensitivity.

  16. Ultra-high strength Mg-9Gd-4Y-0.5Zr alloy with bi-modal structure processed by traditional extrusion

    NASA Astrophysics Data System (ADS)

    Hong, M.; Shah, S. S. A.; Wu, D.; Chen, R. S.; Du, X. H.; Hu, N. T.; Zhang, Y. F.

    2016-11-01

    It is usual to observe that multi-scale structures can lead to combined strength and ductility both in aluminum alloys and steels, but related research has been seldom reported yet in magnesium alloys. In this study, applying traditional one step extrusion, we have successfully obtained a bimodal (Mg-9Gd-4Y-0.5Zr) alloy capable of ultra-high strength. The characterized sample reveal a bi-modal microstructure with two constitutions, i.e. stretched coarse-grain region with strong basal fiber texture and recrystallization fine-grain region. The bi-modal structured sample exhibit excellent mechanical properties with an ultimate strength 508 MPa and elongation 8% via 400 °C extrusion and subsequently 200 °C-60 h peak aging process. Ultra-high strength can be attributed to its strong extrusion texture in stretched coarse grains and dispersed nano-scale precipitates. This unique bimodal structure could be produced easily by one step extrusion, which is quite reliable and low costs in industrial applications of magnesium alloys with ultra-high strength as well as ideal ductility.

  17. High Manganese and Aluminum Steels for the Military and Transportation Industry

    NASA Astrophysics Data System (ADS)

    Bartlett, Laura; Van Aken, David

    2014-09-01

    Lightweight advanced high strength steels (AHSS) with aluminum contents between 4 and 12 weight percent have been the subject of intense interest in the last decade because of an excellent combination of high strain rate toughness coupled with up to a 17% reduction in density. Fully austenitic cast steels with a nominal composition of Fe-30%Mn-9%Al-0.9%C are almost 15% less dense than quenched and tempered Cr-Mo steels (SAE 4130) with equivalent strengths and dynamic fracture toughness. This article serves as a review of the tensile and high-strain-rate fracture properties associated mainly with silicon additions to this base composition. In the solution-treated condition, cast steels have high work-hardening rates with elongations up to 64%, room-temperature Charpy V-notch (CVN) impact energies up to 200 J, and dynamic fracture toughness over 700 kJ/m2. Silicon additions in the range of 0.59-1.56% Si have no significant effect on the mechanical properties of solution-treated steels but increased the tensile strength and hardness during aging. For steels aged at 530°C to an average hardness of 310 Brinell hardness number, HBW, increasing the amount of silicon from 1.07% to 1.56% decreased the room temperature CVN breaking energy from 92 J to 68 J and the dynamic fracture toughness from 376 kJ/m2 to 265 kJ/m2. Notch toughness is a strong function of phosphorus content, decreasing the solution-treated CVN impact toughness from 200 J in a 0.006% P steel to 28 J in a 0.07% P steel. For age-hardened steels with 1% Si, increasing levels of phosphorus from 0.001% to 0.043% decreased the dynamic fracture toughness from 376 kJ/m2 to 100 kJ/m2.

  18. Fracture Characteristics of Structural Steels and Weldments

    DTIC Science & Technology

    1975-11-01

    constrctionTECHNICAL REPORT`M.170 engineringNovember 1975 research laboratory FRACTURE CHARACTERISTICS OF STRUCTURAL STEELS AND WELDMENTS by J...microscope structure steel steel weldments 2 0. AUS51RA.Y’ Ztiu is~~g e ".C f ,e owl mod Idwisf~yb 6405 ". b mbef This5 tepof I p)wnh~t tlie tiIodings...CLALUVICA1IOli Of UAE(.0’ LINCLASSTFI~n SECURITY CLASSIFICATION Of THIS PAQE(1h.M Data EntWOO4 The hydrogen-enibrittled, high-strength steels exhibited

  19. The limit of strength and toughness of steel

    SciTech Connect

    Guo, Zhen

    2001-12-01

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

  20. Study on modification of the high-strength slag cement material

    SciTech Connect

    Wang Fusheng . E-mail: fusheng429@163.com; Sun Ruilian; Cui Yingjing

    2005-07-01

    The influence of the slag powder's fineness, the amounts of activator, type and contents of modification addition on the dry-shrinkage and strength of the high-strength slag cement material was investigated. The experimental data showed that adding 9% Na{sub 2}SiO{sub 3} activator and 10% Portland cement (PC) made the ratios of drying-shrinkage of high-strength slag cement material similar to the ratios of Portland cement and the compressive strengths as higher. The main hydration products are calcium alumina-silicate gels and a little CH; the gel ratio of CaO/SiO{sub 2} is close to 1 and includes a little Na{sub 2}O and MgO for high-strength slag cement material, as shown by means of scanning electron microscope (SEM) and energy-dispersive X-ray analyzer (EDXA)

  1. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect

    Swindeman, R.W.; Ren, W.

    1995-08-01

    Alloys for design and construction of structural components needed to contain process streams and provide internal structures in advanced heat recovery and hot gas cleanup systems were examined. Emphasis was placed on high-strength, corrosion-resistant alloys for service at temperatures above 1000 {degrees}F (540{degrees}C). Data were collected that related to fabrication, joining, corrosion protection, and failure criteria. Alloys systems include modified type 310 and 20Cr-25Ni-Nb steels and sulfidation-resistance alloys HR120 and HR160. Types of testing include creep, stress-rupture, creep crack growth, fatigue, and post-exposure short-time tensile. Because of the interest in relatively inexpensive alloys for high temperature service, a modified type 310 stainless steel was developed with a target strength of twice that for standard type 310 stainless steel.

  2. Necking of Q&P steel during uniaxial tensile test with the aid of DIC technique

    NASA Astrophysics Data System (ADS)

    Ding, Lei; Lin, Jianping; Min, Junying; Pang, Zheng; Ye, You

    2013-05-01

    A lot of research has been focused on the necking process during the plastic deformation of sheet metals, but the localized necking is rarely distinguished form diffused necking by experiments, due to the limit of measurement equipment and method. Quenching and Partitioning (Q&P) steel is a 3rd generation advanced high strength steel (AHSS). Its good combination of high strength and ductility ensures potential application in automobile industry. Uniaxial tensile tests of QP980 steel sheet at five strain rates are performed to investigate the necking process and the effect of strain rate on necking behavior of Q&P steel. Digital image correlation (DIC) method is applied during tensile tests, and evolutions of major strain, minor strain and normal strain distributions along gauge section of the tensile specimens are obtained. The diffused and localized necking strains are determined according to SWIFT necking theory and HILL necking theory respectively. The test results indicate that with the increasing of strain rate in the investigated range, the diffused necking strain decreases from 0.152 to 0.120 and localized necking strain decreases from 0.245 to 0.137. Meanwhile, the difference of the two strains decreases form 0.096 to 0.017. Thus it can be concluded that strain rate has an influence on both necking strains during the deformation of QP980 steel sheet. Diffused and localized necking strains are determined by uniaxial tensile tests with the aid of DIC technique and the effect of strain rate on necking strains is evaluated.

  3. Survey of Processing Methods for High Strength High Conductivity Wires for High Field Magnet Applications

    SciTech Connect

    Han, K.; Embury, J.D.

    1998-10-01

    This paper will deal with the basic concepts of attaining combination of high strength and high conductivity in pure materials, in-situ composites and macrocomposites. It will survey current attainments, and outline where some future developments may lie in developing wire products that are close to the theoretical strength of future magnet applications.

  4. Environmentally assisted crack growth rates of high-strength aluminum alloys

    NASA Astrophysics Data System (ADS)

    Connolly, Brain J.; Deffenbaugh, Kristen L.; Moran, Angela L.; Koul, Michelle G.

    2003-01-01

    The scope of this project is to evaluate the environmentally assisted long crack growth behavior of candidate high-strength aluminum alloys/tempers, specifically AA7150-T7751 and AA7040-T7651, for consideration as viable replacements/refurbishment for stress-corrosion cracking in susceptible AA7075-T6 aircraft components found in aging aircraft systems.

  5. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, J.D.; Ellis, T.W.; Russell, A.M.; Jones, L.L.

    1993-04-06

    A high strength, light weight in-situ'' Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  6. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, John D.; Ellis, Timothy W.; Russell, Alan M.; Jones, Lawrence L.

    1993-04-06

    A high strength, light weight "in-situ" Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  7. Steel Rattler

    NASA Astrophysics Data System (ADS)

    Trudo, Robert A.; Stotts, Larry G.

    1997-07-01

    Steel Rattler is a multi-phased project to determine the feasibility of using commercial off-the-shelf components in an advanced acoustic/seismic unattended ground sensor. This project is supported by the Defense Intelligence Agency through Sandia National Laboratories as the lead development agency. Steel Rattler uses advanced acoustic and seismic detection algorithms to categorize and identify various heavy vehicles down to the number of cylinders in the engine. This detection is accomplished with the capabilities of new, high-speed digital signal processors which analyze both acoustic and seismic data. The resulting analysis is compared against an onboard library of known vehicles and a statistical match is determined. An integrated thermal imager is also employed to capture digital thermal images for subsequent compression and transmission. Information acquired by Steel Rattler in the field is transmitted in small packets by a built-in low-power satellite communication system. The ground station receivers distribute the coded information to multiple analysis sites where the information is reassembled into coherent messages and images.

  8. Mechanical properties of steels with a microstructure of bainite/martensite and austenite islands

    NASA Astrophysics Data System (ADS)

    Syammach, Sami M.

    Advanced high strength steels (AHSS) are continually being developed in order to reduce weight and improve safety for automotive applications. There is need for economic steels with improved strength and ductility combinations. These demands have led to research and development of third generation AHSS. Third generation AHSS include steel grades with a bainitic and tempered martensitic matrix with retained austenite islands. These steels may provide improved mechanical properties compared to first generation AHSS and should be more economical than second generation AHSS. There is a need to investigate these newer types of steels to determine their strength and formability properties. Understanding these bainitic and tempered martensitic steels is important because they likely can be produced using currently available production systems. If viable, these steels could be a positive step in the evolution of AHSS. The present work investigates the effect of the microstructure on the mechanical properties of steels with a microstructure of bainite, martensite, and retained austenite, so called TRIP aided bainitic ferrite (TBF) steels. The first step in this project was creating the desired microstructure. To create a microstructure of bainite, martensite, and austenite an interrupted austempering heat treatment was used. Varying the heat treatment times and temperatures produced microstructures of varying amounts of bainite, martensite, and austenite. Mechanical properties such as strength, ductility, strain hardening, and hole-expansion ratios were then evaluated for each heat treatment. Correlations between mechanical properties and microstructure were then evaluated. It was found that samples after each of the heat treatments exhibited strengths between 1050 MPa and 1350 MPa with total elongations varying from 8 pct to 16 pct. By increasing the bainite and austenite volume fraction the strength of the steel was found to decrease, but the ductility increased. Larger

  9. Clean steel technology -- Fundamental to the development of high performance steels

    SciTech Connect

    Wilson, A.D.

    1999-07-01

    The use of clean steel technology (low sulfur with calcium treatment for inclusion shape control) is a fundamental building block in the development of high performance plate steels. A brief review will be presented of the benefits of calcium treatment and its effect on non-metallic inclusions (sulfides and oxides) and reducing sulfur levels. During the past thirty years the requirements for low sulfur levels have been reduced from 0.010% maximum to 0.001% maximum. The effects of clean steel practices on specific properties will be reviewed including tensile ductility, Charpy V-notch and fracture toughness, fatigue crack propagation and hydrogen-induced-cracking resistance. Traditional low sulfur plate steel applications have included pressure vessels. offshore platforms, plastic injection molds and line-pipe skelp. More recent applications will be discussed including bridge steels, high strength structural steels to 130 ksi (897 MPa) minimum yield strength, 9% nickel steels for cryogenic applications, and military armor.

  10. Design and fabrication of a metastable β-type titanium alloy with ultralow elastic modulus and high strength

    NASA Astrophysics Data System (ADS)

    Guo, Shun; Meng, Qingkun; Zhao, Xinqing; Wei, Qiuming; Xu, Huibin

    2015-10-01

    Titanium and its alloys have become the most attractive implant materials due to their high corrosion resistance, excellent biocompatibility and relatively low elastic modulus. However, the current Ti materials used for implant applications exhibit much higher Young’s modulus (50 ~ 120 GPa) than human bone (~30 GPa). This large mismatch in the elastic modulus between implant and human bone can lead to so-called “stress shielding effect” and eventual implant failure. Therefore, the development of β-type Ti alloys with modulus comparable to that of human bone has become an ever more pressing subject in the area of advanced biomedical materials. In this study, an attempt was made to produce a bone-compatible metastable β-type Ti alloy. By alloying and thermo-mechanical treatment, a metastable β-type Ti-33Nb-4Sn (wt. %) alloy with ultralow Young’s modulus (36 GPa, versus ~30 GPa for human bone) and high ultimate strength (853 MPa) was fabricated. We believe that this method can be applied to developing advanced metastable β-type titanium alloys for implant applications. Also, this approach can shed light on design and development of novel β-type titanium alloys with large elastic limit due to their high strength and low elastic modulus.

  11. Design and fabrication of a metastable β-type titanium alloy with ultralow elastic modulus and high strength

    PubMed Central

    Guo, Shun; Meng, Qingkun; Zhao, Xinqing; Wei, Qiuming; Xu, Huibin

    2015-01-01

    Titanium and its alloys have become the most attractive implant materials due to their high corrosion resistance, excellent biocompatibility and relatively low elastic modulus. However, the current Ti materials used for implant applications exhibit much higher Young’s modulus (50 ~ 120 GPa) than human bone (~30 GPa). This large mismatch in the elastic modulus between implant and human bone can lead to so-called “stress shielding effect” and eventual implant failure. Therefore, the development of β-type Ti alloys with modulus comparable to that of human bone has become an ever more pressing subject in the area of advanced biomedical materials. In this study, an attempt was made to produce a bone-compatible metastable β-type Ti alloy. By alloying and thermo-mechanical treatment, a metastable β-type Ti-33Nb-4Sn (wt. %) alloy with ultralow Young’s modulus (36 GPa, versus ~30 GPa for human bone) and high ultimate strength (853 MPa) was fabricated. We believe that this method can be applied to developing advanced metastable β-type titanium alloys for implant applications. Also, this approach can shed light on design and development of novel β-type titanium alloys with large elastic limit due to their high strength and low elastic modulus. PMID:26434766

  12. The resistance of selected high strength alloys to embrittlement by a hydrogen environment

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys with yield strengths in the range from 1233 to 2129 MN per sq m (179 to 309 KSI) were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced epsilon prime-hcp martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level to a maximum of 2129 MN per sq m (309 KSI). High-strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  13. Temperature Dependence of Sound Velocity in High-Strength Fiber-Reinforced Plastics

    NASA Astrophysics Data System (ADS)

    Nomura, Ryuji; Yoneyama, Keiichi; Ogasawara, Futoshi; Ueno, Masashi; Okuda, Yuichi; Yamanaka, Atsuhiko

    2003-08-01

    Longitudinal sound velocity in unidirectional hybrid composites or high-strength fiber-reinforced plastics (FRPs) was measured along the fiber axis over a wide temperature range (from 77 K to 420 K). We investigated two kinds of high-strength crystalline polymer fibers, polyethylene (Dyneema) and polybenzobisoxazole (Zylon), which are known to have negative thermal expansion coefficients and high thermal conductivities along the fiber axis. Both FRPs had very high sound velocities of about 9000 m/s at low temperatures and their temperature dependences were very strong. Sound velocity monotonically decreased with increasing temperature. The temperature dependence of sound velocity was much stronger in Dyneema-FRP than in Zylon-FRP.

  14. Influence of powder properties on the sintering of polyaromatic mesophases to high-strength isotropic graphite

    SciTech Connect

    Braun, M.; Gschwindt, A.; Hoffmann, W.R.

    1995-09-01

    The paper reviews the state of the art in sintering of polyaromatic mesophase powders to high-strength isotropic carbons and graphites. Synthesis of mesophase pitches from different precursor materials (petroleum- and coal tar pitch) using a net thermal or a catalyzed process, the preparation of mesophase powders from mesophase pitches and the influence of the powder properties on the sintering are discussed. Special attention is given to the role of thermoplasticity and the particle size of the mesophase powder as key properties for the production of high-strength carbons and graphites. After a graphitization treatment, isotropic graphites with a flexural strength of 160 MPa can be obtained, a value which probably represents an upper limit.

  15. Stress Corrosion Cracking of Wrought and P/M High Strength Aluminum Alloys.

    DTIC Science & Technology

    1983-03-01

    M 1 Jan. 1982 - 31 Dec. 1982 High Strength Aluminum Alloys 6. PERFORMING ORG. REPORT NUMBER ,". A4THOR( s ) 0. CONTRACT OR GRANT NUMBER(&) F, W...program are presented, C-3 with emphasis on the stress corrosion cracking and hydrogen embrittlement of S the P/M X-7090 AValloy. More complete results...specimens. The value obtained, about 󈧋 cm / s -is one of the first successful measurements of this type. We remain confident that we have established

  16. Evaluation of a Diffusion/Trapping Model for Hydrogen Ingress in High-Strength Alloys

    DTIC Science & Technology

    1990-11-14

    PERFORMING ORGANIZATION REPORT NUMBER( S ) S . MONITORING ORGANIZATION REPORT NUMBER( S ) PYU-1962 6a. NAME OF PERFORMING ORGANIZATION 6b. OFFICE SYMBOL 7a...Trapping Model for Hydrogen Ingress in High Strength Alloys (Unclassified) 12. PERSONAL AUTHOR( S ) Bruce G. Pound Ila. TYPE OF REPORT 13b. TIME COVERED...overpotential for Hastelloy C-276 at charging times of 20 and 40 s ..................................... 32 15. Dependence of anodic charge on overpotential for

  17. Development of High-Strength Nanostructured Magnesium Alloys for Light-Weight Weapon Systems and Vehicles

    DTIC Science & Technology

    2014-01-13

    strength nanocrystalline Mg-alloys via cryomilling and spark - plasma - sintering , 2) demonstrate the unveil evidence of nanotwins in nanocrystalline...Christopher Melnyk, Wei H. Kao, Jenn-Ming Yang. Cryomilling and spark plasma sintering of nanocrystalline magnesium-based alloy, Journal of Materials...accomplished several important milestones: 1) manufacture of high strength nanocrystalline Mg-alloys via cryomilling and spark plasma sintering (SPS

  18. Stress Corrosion Cracking of Wrought and P/M High Strength Aluminum Alloys.

    DTIC Science & Technology

    1982-03-01

    an understanding of the internal hydrogen embrittlement behavior of 7075 under tensile loading during the previous 4-year program (1), the emphasis...the first year of a three-year program. The objective of this program is to understand the stress corrosion cracking (SCC) behavior of high-strength...with cracking behavior , and detailed understanding DD I JAN7 1473 SECURITY CLASSIFICATION OF TrI PAGE (W1then Deta Entered

  19. SITE demonstration of the Zenogem{trademark} technology to treat high strength wastewaters

    SciTech Connect

    Sullivan, D.; Merdinger, M.; Kosco, W.

    1995-10-01

    High strength organic wastewaters are encountered at hazardous waste sites in the form of leachate and in some cases groundwater. The ZenoGem{trademark} Process is designed to remove biodegradable materials, including most organic contaminants, from wastewater to produce a high quality effluent. This technology was accepted into EPA`s Superfund Innovative Technology Evaluation (SITE) program in summer 1992; this paper summarizes the technology demonstration performed at a Superfund site in 1994.

  20. Inelastic properties of high-strength cast iron with strained graphite

    NASA Astrophysics Data System (ADS)

    Petrushin, G. D.; Petrushina, A. G.; Golovin, S. A.

    2011-05-01

    The effect of the habit of graphite inclusions of deformed high-strength cast iron on the dissipation of the energy of fluctuations in the amplitude-independent and dependent ranges of internal friction is studied. The values of the factor of shape and of the degree of deformation of graphite inclusions in deformed iron are computed. A mathematical model predicting the effect of plastic deformation of graphite inclusions on the characteristics of the dissipation of energy in grayed iron is suggested.

  1. Evaluation of a Diffusion/Trapping Model for Hydrogen Ingress in High Strength Alloys

    DTIC Science & Technology

    1989-11-17

    and pure iron may be related to trapping effects of the marteisitic structure . 9 Ar-cordingly, minor elements, especially Co and Mo, are assumed to have...should contribute to an understanding of the susceptibility of high strength alloys to hydrogen embrittlement. The structural heterogeneities are...site) for hydrogen are thought to be the most conducive to hydroger embrittlement. !-3 The accumulation of hydrogen at second- phase particles and

  2. A Novel Method for Electroplating Ultra-High-Strength Glassy Metals

    NASA Technical Reports Server (NTRS)

    Ramsey, Brian; Engelhaupt, Darell; Six, N. Frank (Technical Monitor)

    2002-01-01

    A novel method for electroplating ultra-high-strength glassy metals, nickel-phosphorous and nickel-cobalt-phosphorous, has been developed at NASA Marshall Space Flight Center, cooperatively with the University of Alabama in Huntsville. Traditionally, thin coatings of these metals are achieved via electroless deposition. Benefits of the new electrolytic process include thick, low-stress deposits, free standing shapes, lower plating temperature, low maintenance, and safer operation with substantially lower cost.

  3. High strength-high conductivity Cu--Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, John D.; Spitzig, William A.; Gibson, Edwin D.; Anderson, Iver E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an "in-situ" Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite.

  4. High strength-high conductivity Cu-Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Spitzig, W.A.; Gibson, E.D.; Anderson, I.E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an ''in-situ'' Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite. 5 figures.

  5. Nitrate removal from high strength nitrate-bearing wastes in granular sludge sequencing batch reactors.

    PubMed

    Krishna Mohan, Tulasi Venkata; Renu, Kadali; Nancharaiah, Yarlagadda Venkata; Satya Sai, Pedapati Murali; Venugopalan, Vayalam Purath

    2016-02-01

    A 6-L sequencing batch reactor (SBR) was operated for development of granular sludge capable of denitrification of high strength nitrates. Complete and stable denitrification of up to 5420 mg L(-1) nitrate-N (2710 mg L(-1) nitrate-N in reactor) was achieved by feeding simulated nitrate waste at a C/N ratio of 3. Compact and dense denitrifying granular sludge with relatively stable microbial community was developed during reactor operation. Accumulation of large amounts of nitrite due to incomplete denitrification occurred when the SBR was fed with 5420 mg L(-1) NO3-N at a C/N ratio of 2. Complete denitrification could not be achieved at this C/N ratio, even after one week of reactor operation as the nitrite levels continued to accumulate. In order to improve denitrification performance, the reactor was fed with nitrate concentrations of 1354 mg L(-1), while keeping C/N ratio at 2. Subsequently, nitrate concentration in the feed was increased in a step-wise manner to establish complete denitrification of 5420 mg L(-1) NO3-N at a C/N ratio of 2. The results show that substrate concentration plays an important role in denitrification of high strength nitrate by influencing nitrite accumulation. Complete denitrification of high strength nitrates can be achieved at lower substrate concentrations, by an appropriate acclimatization strategy.

  6. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    PubMed

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits.

  7. The Crack Initiation and Propagation in threshold regime and S-N curves of High Strength Spring Steels

    NASA Astrophysics Data System (ADS)

    Gubeljak, N.; Predan, J.; Senčič, B.; Chapetti, M. D.

    2016-03-01

    An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs.

  8. Tailoring the microstructure and the mechanical properties of ultrafine grained high strength ferritic steels by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Mouawad, B.; Boulnat, X.; Fabrègue, D.; Perez, M.; de Carlan, Y.

    2015-10-01

    Three model powder materials (i) atomized, (ii) atomized + milled, and, (iii) atomized + milled + alloyed with yttria (Y2O3) and titanium were consolidated within Spark Plasma Sintering device at 850, 950 and 1050°C. Depending on the materials, nanostructured, or even bimodal grain size distribution can be observed. These structures lead to a wide range of mechanical behavior: the tensile strength at room temperature can be tailored from 500 to 1200 MPa with total elongation from 8 to 35%. The bimodal grain size distribution is believed to provide both good yield stress and ductility. Finally, a yield stress model based on the effect of solute atoms, dislocations, grains boundaries and precipitates is presented and it permits to predict accurately the experimental values for all specimens and conditions.

  9. Effective Exploration of New 760°C-Capability Steels for Coal Energy

    SciTech Connect

    Clark, Williams; Zhao, Ji-Cheng

    2016-09-17

    exhibited excellent oxidation resistance and good creep-rupture strength at moderate temperatures, considering their ferritic matrix that usually results in lower creep resistance than austenitic steels. These steels showed brittleness and sample-to-sample variability in ductility. The low ductility might be due to the macro segregation during solidification or the significant grain growth during the solution heat treatments. We believe there is no inherent brittleness based on the chemistry of the steels. The creep-rupture performance of the steels is comparable to the 9Cr steels. Due to their ferritic matrix, the new Chi-phase strengthened ferritic steels may not be suited for the 760 °C AUSC applications, but they are very good candidates for intermediate temperature applications due to their outstanding oxidation resistance and high strength. Further study is required to find the source of low and highly variable ductility. We believe the compositions of the Chi-phase strengthened steels are not inherently brittle. The Chi-phase strengthened ferritic steels may also be excellent candidates for intermediate-temperature and room-temperature cast stainless steels, thus we highly recommend further investigations. The two Mn-containing austenitic steels based on the Laves phase showed good ductility, excellent oxidation resistance (slightly inferior to the two ferritic steels) at high temperatures and moderate creep strength. The creep-strength of the two austenitic steels based on the Larson-Miller parameters is higher than that of the traditional 316 stainless steels, but lower than the alumina-forming alloys (AFAs) developed at Oak Ridge National Laboratories. We do not recommend high priority in further studying these compositions unless higher Cr alloys are required for hot-corrosion resistance.

  10. Precipitation evolution in a Ti-free and Ti-containing stainless maraging steel.

    PubMed

    Schober, M; Schnitzer, R; Leitner, H

    2009-04-01

    Stainless maraging steels have a Cr content higher than 12wt% and show a excellent combination of high strength and ductility, which make them attractive for use in machinery fields and aircraft applications. The massive increase of strength during ageing treatment of maraging steels is related to a precipitation sequence of various nm-scaled intermetallic phases. The peak hardness especially in Ti-containing maraging steels can be reached after short-time ageing at temperatures around 500 degrees C. However, precipitation reactions in different stainless maraging steels are not fully understood, especially the evolution from clustering over growing to coarsening. In the present work a commercial maraging steel and a Ti-containing model alloy are investigated and compared to each other. The steels were isothermally heat treated at 525 degrees C for a range of times. Special emphasis was laid on the correlation of hardness to the formation and presence of different kinds of precipitates. The isothermal aged samples were investigated by using two advanced three-dimensional energy compensated atom probes (LEAP and 3DAP) both in voltage mode and in laser mode. The atom probe data were correlated to standard hardness measurements. The results show that the partial substitution of Al by Ti results in a different precipitation behaviour. While the Ti-free maraging steel exhibit only one type of precipitate, the Ti-containing grade shows a change in the type of precipitates during ageing. However, this change leads to an accelerated coarsening and thus to a faster drop in hardness.

  11. Validation of the AccuPoint Advanced ATP Hygiene Monitoring System for Sanitation Monitoring Through Detection of ATP from Stainless Steel Surfaces.

    PubMed

    Viator, Ryan; Gray, R Lucas; Sarver, Ron; Steiner, Brent; Mozola, Mark; Rice, Jennifer

    2017-03-01

    The AccuPoint Advanced ATP Hygeine Monitoring System was validated by an AOAC International Performance Tested MethodSM on the detection of ATP from stainless steel surfaces. Neogen Corp.'s system is a lightweight, hand-held diagnostic tool used to validate and verify a hygiene program's effectiveness by detecting organic residues remaining on surfaces and in liquids after cleaning. The system is composed of three primary components: an electronic luminometer, fully self-contained single-use samplers, and software. The system is designed to detect adenosine triphosphate (ATP) at set thresholds and to report the measurement in relative light units (RLU). These thresholds are established by a facility to reflect effective cleaning practices. The instrument compares the measured level of ATP with the established threshold and reports the results as pass, marginal, or fail. A linear dose-response in RLU was observed with pure analyte. In the matrix and microbial studies, detection levels varied depending on the matrix and microorganism tested. Independent laboratory trials confirmed pure analyte and matrix observations. Specificity testing of similar, yet different, compounds resulted in 0 RLU for all except 2'-deoxyadenosine 5'-triphosphate sodium salt, which showed markedly reduced reactivity when compared with ATP. Also, interference by these compounds was negligible. When disinfectant residues were evaluated for their effect on the test, cleaners increased RLU output to varying degrees. Stability testing showed consistent results between three independently manufactured lots and stable results through the 9 month shelf-life. Additionally, when three readers were compared using electronic light-emitting diodes as the light source, instrument variability was low (<3%). Robustness testing results provided evidence that temperature affects test performance more than shaking time, and sampler performance improves as the temperature increases to room temperature. These

  12. Development of a Constitutive Equation for HSLA (High-Strength Low- Alloy)-100 at Cryogenic Temperatures

    DTIC Science & Technology

    1987-12-01

    dependence <r_ ’I ABS’PACT iCcnr,nue or, ,e,erje if necessa’y dnd ’aentfy by biock nujmber) HSLA-100 is a lOOksi nominal yield strength steel being...developed by thie N)avy for Naval shipbuilding applications. To assist in ductile’and brittle failure modelling of this low carbon steel , tensile tests...Engineering .GuidutI E. S;haUhiel, Dean of Science and Engineering 5,. 3 I F.. S ABSTRACT HSLA-100 is a 1OOksi nominal yield strength steel being developed

  13. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  14. Factors governing hole expansion ratio of steel sheets with smooth sheared edge

    NASA Astrophysics Data System (ADS)

    Yoon, Jae Ik; Jung, Jaimyun; Lee, Hak Hyeon; Kim, Gyo-Sung; Kim, Hyoung Seop

    2016-11-01

    Stretch-flangeability measured using hole expansion test (HET) represents the ability of a material to form into a complex shaped component. Despite its importance in automotive applications of advanced high strength steels, stretch-flangeability is a less known sheet metal forming property. In this paper, we investigate the factors governing hole expansion ratio (HER) by means of tensile test and HET. We correlate a wide range of tensile properties with HERs of steel sheet specimens because the stress state in the hole edge region during the HET is almost the same as that of the uniaxial tensile test. In order to evaluate an intrinsic HER of steel sheet specimens, the initial hole of the HET specimen is produced using a milling process after punching, which can remove accumulated shearing damage and micro-void in the hole edge region that is present when using the standard HER evaluation method. It was found that the intrinsic HER of steel sheet specimens was proportional to the strain rate sensitivity exponent and post uniform elongation.

  15. Nickel-free austenitic stainless steels for medical applications

    PubMed Central

    Yang, Ke; Ren, Yibin

    2010-01-01

    The adverse effects of nickel ions being released into the human body have prompted the development of high-nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel in medical stainless steels, the advantages of nitrogen in stainless steels, and emphatically, the development of high-nitrogen nickel-free stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength and good plasticity, better corrosion and wear resistances, and superior biocompatibility compared to the currently used 316L stainless steel, the newly developed high-nitrogen nickel-free stainless steel is a reliable substitute for the conventional medical stainless steels. PMID:27877320

  16. Monolithic High Strength Aluminum Bottom Carriage Structure for 155mm Howitzer, XM198

    DTIC Science & Technology

    1974-05-01

    increased the estimated cost by $6,305.00, extended the delivery schedule, 2 ś~* , and deleted the draft copy of the final technical report. Re- manufacture...1.0IN.STEEL 4LL 00 /-2.00 IN. STEEL CHILL 4 : T 3.00IN. GMRY IRON C U- ’\\,?00R0-, .4S* 0 VPS1 : 5 - - (,,-t.,e _ _, / ’ ___C_______ ’Tip 0B - /, W\\IS Fmv

  17. Improving UV Resistance of High Strength Fibers Used In Large Scientific Balloons

    NASA Technical Reports Server (NTRS)

    Said, M.; Gupta, A.; Seyam, A.; Mock, G.; Theyson, T.

    2004-01-01

    For the last three decades, NASA has been involved in the development of giant balloons that are capable of lifting heavy payloads of equipment (such as large telescopes and scientific instruments) to the upper atmosphere. While the use of such balloons has led to scientific discoveries, the demand for competitive science payloads and observational programs continues to rise. The NASA Balloon Program Office has entered a new phase of research to develop an Ultra Long Duration Balloon (ULDB) that will lift payloads of up to 3,600 kg to altitudes of up to 40 km. The flight duration is targeted to ranges between 30 to 100 days. Attaining these target durations requires the development of a super-pressure balloon design. The use of textile structures have already been established in these missions in the form of high strength tendons essential for the super pressure pumpkin design. Unfortunately, high strength fibers lose significant strength upon exposure to Ultra Violet (UV) radiation. Such UV degradation poses a serious challenge for the development of the ULDB. To improve the mission performance of the ULDB, new methods for protecting the tendons from the environmental effects need to be developed. NASA and NC State University College of Textiles are undertaking a research program to address these issues. Four tracks have been identified to prepare finishes that are believed to enhance the resistance of high strength fibers to UV. These tracks are: (a) self-polymerizing, (b) diffusion application, (c) polymer-filled with 30-40% UV absorber, and (d) combination of dyeing plus surface application. Four high performance fibers have been selected for this research investigation. These are Vectran (trademark), Spectra (trademark), Kevlar (trademark) and, PBO (Zylon (trademark)). This work will address the current progress of evaluating the performance of the UV finishes. This will be accomplished by comparing the tensile properties (strength, breaking elongation

  18. Microwave drying of high strength dental stone: effects on dimensional accuracy.

    PubMed

    Yap, Adrian U J; Yap, S H; Teo, Jason C K; Tay, C M; Ng, K L; Thean, Hilary P Y

    2003-01-01

    High-strength dental stone is widely used to produce dies for the fabrication of restorations with the lost-wax technique. It is normal to wait at least 24 hours for casts to dry and gain sufficient strength prior to initiating laboratory procedures. This waiting time may be greatly reduced by using microwave drying. This study determined the optimum microwave energy density for preserving working die accuracy of a Type IV high-strength dental stone (Silky Rock; Whipmix). Cylindrical die specimens were fabricated according to manufacturer's instructions and allowed to set for one hour. The specimens were subsequently treated as follows: Group I (Control group)--air dried; Group II--microwaved at 700W for 40 seconds; Group III--microwaved at 490W for 60 seconds. The percentage weight loss of cylindrical specimens (n = 6) and the percentage dimensional change (n = 7) of die specimens in three axes (x, y and z) were determined at 30 minutes, 1 hour and 24 hours after air drying/microwaving. Weight loss was measured using an electronic digital balance, while dimensional changes were assessed using image analysis software. Data was subject to ANOVA/Scheffe's tests at significance level 0.05. No significant difference in percentage weight loss was observed between air drying for 24 hours and microwaved specimens at all time intervals. Although no significant difference in percentage dimensional changes was observed between specimens microwaved at 490W for 60 seconds and specimens air dried for 24 hours, significant changes in x, y and z dimensions were observed after microwaving at 700W for 40 seconds at various time intervals. Microwave radiation at 490W for 60 seconds is recommended for drying Type IV high-strength dental stone. Further investigations are required to determine changes in physical properties associated with the aforementioned microwave power density.

  19. Improving uv resistance of high strength fibers used in large scientific balloons

    NASA Astrophysics Data System (ADS)

    Said, M.; Gupta, A.; Seyam, A.; Mock, G.; Theyson, T.

    For the last three decades, NASA has been involved in the development of giant balloons that are capable of lifting heavy payloads of equipment (such as large telescopes and scientific instruments) to the upper atmosphere. While the use of such balloons has led to scientific discoveries, the demand for competitive science payloads and observational programs continues to rise. The NASA Balloon Program Office has entered a new phase of research to develop an Ultra Long Duration Balloon (ULDB) that will lift payloads of up to 3,600 kg to altitudes of up to 40 km. The flight duration is targeted to ranges between 30 to 100 days. Attaining these target durations requires the development of a super-pressure balloon design. The use of textile structures have already been established in these missions in the form of high strength tendons essential for the super pressure pumpkin design. Unfortunately, high strength fibers lose significant strength upon exposure to Ultra Violet (UV) radiation. Such UV degradation poses a serious challenge for the development of the ULDB. To improve the mission performance of the ULDB, new methods for protecting the tendons from the environmental effects need to be developed. NASA and NC State University College of Textiles are undertaking a research program to address these issues. Four tracks have been identified to prepare finishes that are believed to enhance the resistance of high strength fibers to UV. These tracks are: (a) self-polymerizing, (b) diffusion application, (c) polymer-filled with 30-40% UV absorber, and (d) combination of dyeing plus surface application. Four high performance fibers have been selected for this research investigation. These are Vectran, Spectra, Kevlar and, PBO (Zylon). This work will address the current progress of evaluating the performance of the UV finishes. This will be accomplished by comparing the tensile properties (strenthg, breaking elongation, modulus, etc) of untreated, unexposed to UV fibers

  20. Method for Assessing Grain Boundary Density in High-Strength, High-Toughness Ferritic Weld Metal

    NASA Astrophysics Data System (ADS)

    Lei, Xuanwei; Huang, Jihua; Chen, Shuhai; Zhao, Xingke

    2017-01-01

    A method for measuring peak values on the maxlength-area fraction curve and the perimeter-area fraction curve with morphological photos using Image Pro Plus 6.0 Soft for assessing grain boundary density in high-strength, high-toughness ferritic weld metals is developed. Results show the sizes of the peak values have a tough relationship with grain boundary densities in that a larger peak value stands for a larger grain boundary density. As ferrite transforms into a certain orientation relationship, this semi-empirical method provides handy references for judging the sizes of effective grain boundary densities.