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Sample records for advanced high-temperature materials

  1. Progress in advanced high temperature materials technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1976-01-01

    Significant progress has recently been made in many high temperature material categories pertinent to such applications by the industrial community. These include metal matrix composites, superalloys, directionally solidified eutectics, coatings, and ceramics. Each of these material categories is reviewed and the current state-of-the-art identified, including some assessment, when appropriate, of progress, problems, and future directions.

  2. Advanced High-Temperature Engine Materials Technology Progresses

    NASA Technical Reports Server (NTRS)

    1997-01-01

    The objective of the Advanced High Temperature Engine Materials Technology Program (HITEMP) at the NASA Lewis Research Center is to generate technology for advanced materials and structural analysis that will increase fuel economy, improve reliability, extend life, and reduce operating costs for 21st century civil propulsion systems. The primary focus is on fan and compressor materials (polymer-matrix composites - PMC's), compressor and turbine materials (superalloys, and metal-matrix and intermetallic-matrix composites - MMC's and IMC's), and turbine materials (ceramic-matrix composites - CMC's). These advanced materials are being developed in-house by Lewis researchers and on grants and contracts.

  3. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1978-01-01

    Advanced materials, coatings, and cooling technology is assessed in terms of improved aircraft turbine engine performance. High cycle operating temperatures, lighter structural components, and adequate resistance to the various environmental factors associated with aircraft gas turbine engines are among the factors considered. Emphasis is placed on progress in development of high temperature materials for coating protection against oxidation, hot corrosion and erosion, and in turbine cooling technology. Specific topics discussed include metal matrix composites, superalloys, directionally solidified eutectics, and ceramics.

  4. Fluorescence thermometry for advanced high-temperature materials

    SciTech Connect

    Cates, M.R.; Beshears, D.L.; Allison, S.W.

    1996-05-01

    Advanced high-temperature materials, such as ceramics, metals, and composites, are of critical importance to the development of new and improved technologies worldwide. For aircraft, automobiles, or other combustion-engine powered systems, major efficiency improvements depend on the ability to operate at temperatures closer to the adiabatic limit of the chemical processes involved. Materials able to function at higher temperatures must therefore be introduced into improved designs. Jet turbine engines, for example, already require air cooled rotors and stators in order that the nickel alloys used will not deteriorate and fail from overheating. In the case of ceramics, optimum temperature usage will often cause the refractory surfaces to glow red hot and the material itself to become partially translucent. For composites, especially where structural integrity, vibration resistance, and strength are concerned, the temperature behavior of dissimilar components must be well known and well understood before appropriate designs can be effected. As the need for higher temperature materials becomes increasingly more important, so does the requirement to properly measure the temperatures involved. Phosphor thermometry offers measurement solutions at very high temperatures that often cannot be achieved by more conventional methods. In this paper we discuss the phosphor technique and several examples of its application to high-temperature measurement.

  5. Advanced High-Temperature Engine Materials Technology Progresses

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The objective of the Advanced High Temperature Engine Materials Technology Program (HITEMP) is to generate technology for advanced materials and structural analysis that will increase fuel economy, improve reliability, extend life, and reduce operating costs for 21st century civil propulsion systems. The primary focus is on fan and compressor materials (polymer-matrix composites--PMC's), compressor and turbine materials (superalloys, and metal-matrix and intermetallic-matrix composites--MMC's and IMC's) and turbine materials (ceramic-matrix composites--CMC's). These advanced materials are being developed by in-house researchers and on grants and contracts. NASA considers this program to be a focused materials and structures research effort that builds on our base research programs and supports component-development projects. HITEMP is coordinated with the Advanced Subsonic Technology (AST) Program and the Department of Defense/NASA Integrated High-Performance Turbine Engine Technology (IHPTET) Program. Advanced materials and structures technologies from HITEMP may be used in these future applications. Recent technical accomplishments have not only improved the state-of-the-art but have wideranging applications to industry. A high-temperature thin-film strain gage was developed to measure both dynamic and static strain up to 1100 C (2000 F). The gage's unique feature is that it is minimally intrusive. This technology, which received a 1995 R&D 100 Award, has been transferred to AlliedSignal Engines, General Electric Company, and Ford Motor Company. Analytical models developed at the NASA Lewis Research Center were used to study Textron Specialty Materials' manufacturing process for titanium-matrix composite rings. Implementation of our recommendations on tooling and processing conditions resulted in the production of defect free rings. In the Lincoln Composites/AlliedSignal/Lewis cooperative program, a composite compressor case is being manufactured with a Lewis

  6. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1977-01-01

    Several NASA-sponsored benefit-cost studies have shown that very substantial benefits can be obtained by increasing material capability for aircraft gas turbines. Prealloyed powder processing holds promise for providing superalloys with increased strength for turbine disk applications. The developement of advanced powder metallurgy disk alloys must be based on a design of optimum processing and heat treating procedures. Materials considered for high temperature application include oxide dispersion strengthened (ODS) alloys, directionally solidified superalloys, ceramics, directionally solidified eutectics, materials combining the high strength of a gamma prime strengthened alloy with the elevated temperature strength of an ODS, and composites. Attention is also given to the use of high pressure turbine seals, approaches for promoting environmental protection, and turbine cooling technology.

  7. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1977-01-01

    Material categories as well as coatings and recent turbine cooling developments are reviewed. Current state of the art is identified, and as assessment, when appropriate, of progress, problems, and future directions is provided.

  8. Advanced ceramic material for high temperature turbine tip seals

    NASA Technical Reports Server (NTRS)

    Solomon, N. G.; Vogan, J. W.

    1978-01-01

    Ceramic material systems are being considered for potential use as turbine blade tip gas path seals at temperatures up to 1370 1/4 C. Silicon carbide and silicon nitride structures were selected for study since an initial analysis of the problem gave these materials the greatest potential for development into a successful materials system. Segments of silicon nitride and silicon carbide materials over a range of densities, processed by various methods, a honeycomb structure of silicon nitride and ceramic blade tip inserts fabricated from both materials by hot pressing were tested singly and in combination. The evaluations included wear under simulated engine blade tip rub conditions, thermal stability, impact resistance, machinability, hot gas erosion and feasibility of fabrication into engine components. The silicon nitride honeycomb and low-density silicon carbide using a selected grain size distribution gave the most promising results as rub-tolerant shroud liners. Ceramic blade tip inserts made from hot-pressed silicon nitride gave excellent test results. Their behavior closely simulated metal tips. Wear was similar to that of metals but reduced by a factor of six.

  9. Advanced ceramic material for high temperature turbine tip seals

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.; Solomon, N. G.; Stetson, A. R.

    1980-01-01

    Forty-one material systems were evaluated for potential use in turbine blade tip seal applications at 1370 C. Both ceramic blade tip inserts and abradable ceramic tip shoes were tested. Hot gas erosion, impact resistance, thermal stability, and dynamic rub performance were the criteria used in rating the various materials. Silicon carbide and silicon nitride were used, both as blade tips and abradables. The blade tip inserts were fabricated by hot pressing while low density and honeycomb abradables were sintered or reaction bonded.

  10. High temperature filter materials

    SciTech Connect

    Alvin, M.A.; Lippert, T.E.; Bachovchin, D.M.; Tressler, R.E.

    1992-12-01

    Objectives of this program are to identify the potential long-term thermal/chemical effects that advanced coal-based power generating system environments have on the stability of porous ceramic filter materials, as well as to assess the influence of these effects on filter operating performance and life. We have principally focused our efforts on developing an understanding of the stability of the alumina/mullite filter material at high temperature (i.e., 870, 980, and 1100{degrees}C) under oxidizing conditions which contain gas phase alkali species. Testing has typically been performed in two continuous flow-through, high temperature test facilities at the Westinghouse Science and Technology Center, using 7 cm diameter {times} 6.4 mm thick discs. (Alvin, 1992) Each disc of ceramic filter material is exposed for periods of 100 to 3,000 hours in duration. Additional efforts have been performed at Westinghouse to broaden our understanding of the stability of cordierite, cordierite-silicon nitride, reaction and sintered silicon nitride, and clay bonded silicon carbide under similar simulated advanced coal fired process conditions. The results of these efforts are presented in this paper.

  11. High temperature filter materials

    SciTech Connect

    Alvin, M.A.; Lippert, T.E.; Bachovchin, D.M. . Science and Technology Center); Tressler, R.E. )

    1992-01-01

    Objectives of this program are to identify the potential long-term thermal/chemical effects that advanced coal-based power generating system environments have on the stability of porous ceramic filter materials, as well as to assess the influence of these effects on filter operating performance and life. We have principally focused our efforts on developing an understanding of the stability of the alumina/mullite filter material at high temperature (i.e., 870, 980, and 1100[degrees]C) under oxidizing conditions which contain gas phase alkali species. Testing has typically been performed in two continuous flow-through, high temperature test facilities at the Westinghouse Science and Technology Center, using 7 cm diameter [times] 6.4 mm thick discs. (Alvin, 1992) Each disc of ceramic filter material is exposed for periods of 100 to 3,000 hours in duration. Additional efforts have been performed at Westinghouse to broaden our understanding of the stability of cordierite, cordierite-silicon nitride, reaction and sintered silicon nitride, and clay bonded silicon carbide under similar simulated advanced coal fired process conditions. The results of these efforts are presented in this paper.

  12. High-Temperature Structures, Adhesives, and Advanced Thermal Protection Materials for Next-Generation Aeroshell Design

    NASA Technical Reports Server (NTRS)

    Collins, Timothy J.; Congdon, William M.; Smeltzer, Stanley S.; Whitley, Karen S.

    2005-01-01

    The next generation of planetary exploration vehicles will rely heavily on robust aero-assist technologies, especially those that include aerocapture. This paper provides an overview of an ongoing development program, led by NASA Langley Research Center (LaRC) and aimed at introducing high-temperature structures, adhesives, and advanced thermal protection system (TPS) materials into the aeroshell design process. The purpose of this work is to demonstrate TPS materials that can withstand the higher heating rates of NASA's next generation planetary missions, and to validate high-temperature structures and adhesives that can reduce required TPS thickness and total aeroshell mass, thus allowing for larger science payloads. The effort described consists of parallel work in several advanced aeroshell technology areas. The areas of work include high-temperature adhesives, high-temperature composite materials, advanced ablator (TPS) materials, sub-scale demonstration test articles, and aeroshell modeling and analysis. The status of screening test results for a broad selection of available higher-temperature adhesives is presented. It appears that at least one (and perhaps a few) adhesives have working temperatures ranging from 315-400 C (600-750 F), and are suitable for TPS-to-structure bondline temperatures that are significantly above the traditional allowable of 250 C (482 F). The status of mechanical testing of advanced high-temperature composite materials is also summarized. To date, these tests indicate the potential for good material performance at temperatures of at least 600 F. Application of these materials and adhesives to aeroshell systems that incorporate advanced TPS materials may reduce aeroshell TPS mass by 15% - 30%. A brief outline is given of work scheduled for completion in 2006 that will include fabrication and testing of large panels and subscale aeroshell test articles at the Solar-Tower Test Facility located at Kirtland AFB and operated by Sandia

  13. ECUT energy data reference series: high-temperature materials for advanced heat engines

    SciTech Connect

    Abarcar, R.B.; Hane, G.J.; Johnson, D.R.

    1984-07-01

    Information that describes the use of high-temperature materials in advanced heat engines for ground transportation applications is summarized. Applications discussed are: automobiles, light trucks, and medium and heavy trucks. The information provided on each of these modes includes descriptions of the average conversion efficiency of the engine, the capital stock, the amount of energy used, and the activity level as measured in ton-miles.

  14. Advanced Materials for High Temperature, High Performance, Wide Bandgap Power Modules

    NASA Astrophysics Data System (ADS)

    O'Neal, Chad B.; McGee, Brad; McPherson, Brice; Stabach, Jennifer; Lollar, Richard; Liederbach, Ross; Passmore, Brandon

    2016-01-01

    Advanced packaging materials must be utilized to take full advantage of the benefits of the superior electrical and thermal properties of wide bandgap power devices in the development of next generation power electronics systems. In this manuscript, the use of advanced materials for key packaging processes and components in multi-chip power modules will be discussed. For example, to date, there has been significant development in silver sintering paste as a high temperature die attach material replacement for conventional solder-based attach due to the improved thermal and mechanical characteristics as well as lower processing temperatures. In order to evaluate the bond quality and performance of this material, shear strength, thermal characteristics, and void quality for a number of silver sintering paste materials were analyzed as a die attach alternative to solder. In addition, as high voltage wide bandgap devices shift from engineering samples to commercial components, passivation materials become key in preventing premature breakdown in power modules. High temperature, high dielectric strength potting materials were investigated to be used to encapsulate and passivate components internal to a power module. The breakdown voltage up to 30 kV and corresponding leakage current for these materials as a function of temperature is also presented. Lastly, high temperature plastic housing materials are important for not only discrete devices but also for power modules. As the operational temperature of the device and/or ambient temperature increases, the mechanical strength and dielectric properties are dramatically reduced. Therefore, the electrical characteristics such as breakdown voltage and leakage current as a function of temperature for housing materials are presented.

  15. High temperature solid lubricant materials for heavy duty and advanced heat engines

    SciTech Connect

    DellaCorte, C.; Wood, J.C.

    1994-10-01

    Advanced engine designs incorporate higher mechanical and thermal loading to achieve efficiency improvements. This approach often leads to higher operating temperatures of critical sliding elements (e.g. piston ring/cylinder wall contacts and valve guides) which compromise the use of conventional and even advanced synthetic liquid lubricants. For these applications solid lubricants must be considered. Several novel solid lubricant composites and coatings designated PS/PM200 have been employed to dry and marginally oil lubricated contacts in advanced heat engines. These applications include cylinder kits of heavy duty diesels, and high temperature sterling engines, sidewall seals of rotary engines and various exhaust valve and exhaust component applications. The following paper describes the tribological and thermophysical properties of these tribomaterials and reviews the results of applying them to engine applications. Other potential tribological materials and applications are also discussed with particular emphasis to heavy duty and advanced heat engines.

  16. High Temperature Solid Lubricant Materials for Heavy Duty and Advanced Heat Engines

    NASA Technical Reports Server (NTRS)

    Dellacorte, C.; Wood, J. C.

    1994-01-01

    Advanced engine designs incorporate higher mechanical and thermal loading to achieve efficiency improvements. This approach often leads to higher operating temperatures of critical sliding elements (e.g. piston ring/cylinder wall contacts and valve guides) which compromise the use of conventional and even advanced synthetic liquid lubricants. For these applications solid lubricants must be considered. Several novel solid lubricant composites and coatings designated PS/PM200 have been employed to dry and marginally oil lubricated contacts in advanced heat engines. These applications include cylinder kits of heavy duty diesels, and high temperature Stirling engines, sidewall seals of rotary engines, and various exhaust valve and exhaust component applications. This paper describes the tribological and thermophysical properties of these tribomaterials and reviews the results of applying them to engine applications. Other potential tribological materials and applications are also discussed with particular emphasis on heavy duty and advanced heat engines.

  17. Advances In High Temperature (Viscoelastoplastic) Material Modeling for Thermal Structural Analysis

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Saleeb, Atef F.

    2005-01-01

    Typical High Temperature Applications High Temperature Applications Demand High Performance Materials: 1) Complex Thermomechanical Loading; 2) Complex Material response requires Time-Dependent/Hereditary Models: Viscoelastic/Viscoplastic; and 3) Comprehensive Characterization (Tensile, Creep, Relaxation) for a variety of material systems.

  18. MATERIALS MODELING - A KEY FOR THE DESIGN OF ADVANCED HIGH TEMPERATURE REACTOR COMPONENTS

    SciTech Connect

    Samaras, Maria; Hoffelner, Wolfgang; Fu, Chu-chun; Guttmann, Michel; Stoller, Roger E

    2007-01-01

    The safe and reliable performance of advanced fission plants is dependent on the choice of suitable materials and assessment of long-term materials degradation. These materials are degraded by their exposure to high temperatures, irradiation and a corrosive environment, therefore it is necessary to address the issue of long term damage evolution of materials under service exposure in advanced plants. A higher confidence in life-time assessments of these materials requires an understanding of the related physical phenomena on a range of scales from the microscopic level of single defect damage effects all the way up to macroscopic effects. To understand the many different phenomena present, such a study needs to encompass broad time and length scales starting from atomistic descriptions of primary damage formation and ending with a description of bulk property behaviour at the continuum limit. This paper discusses the multi-scale, multi-code simulations and multi-dimensional validation experiments undertaken to understand the mechanical properties of these materials. Such a multiscale modelling and experimental approach is envisaged and will probe beyond currently possible approaches to become a predictive tool in estimating lifetimes and mechanical properties of materials.

  19. Biaxial experiments supporting the development of constitutive theories for advanced high-temperature materials

    NASA Technical Reports Server (NTRS)

    Ellis, J. R.

    1988-01-01

    Complex states of stress and strain are introduced into components during service in engineering applications. It follows that analysis of such components requires material descriptions, or constitutive theories, which reflect the tensorial nature of stress and strain. For applications involving stress levels above yield, the situation is more complex in that material response is both nonlinear and history dependent. This has led to the development of viscoplastic constitutive theories which introduce time by expressing the flow and evolutionary equation in the form of time derivatives. Models were developed here which can be used to analyze high temperature components manufactured from advanced composite materials. In parallel with these studies, effort was directed at developing multiaxial testing techniques to verify the various theories. Recent progress in the development of constitutive theories from both the theoretical and experimental viewpoints are outlined. One important aspect is that material descriptions for advanced composite materials which can be implemented in general purpose finite element codes and used for practical design are verified.

  20. High temperature materials characterization

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.

    1990-01-01

    A lab facility for measuring elastic moduli up to 1700 C was constructed and delivered. It was shown that the ultrasonic method can be used to determine elastic constants of materials from room temperature to their melting points. The ease in coupling high frequency acoustic energy is still a difficult task. Even now, new coupling materials and higher power ultrasonic pulsers are being suggested. The surface was only scratched in terms of showing the full capabilities of either technique used, especially since there is such a large learning curve in developing proper methodologies to take measurements into the high temperature region. The laser acoustic system does not seem to have sufficient precision at this time to replace the normal buffer rod methodology.

  1. High Temperature Superconducting Materials Database

    National Institute of Standards and Technology Data Gateway

    SRD 149 NIST High Temperature Superconducting Materials Database (Web, free access)   The NIST High Temperature Superconducting Materials Database (WebHTS) provides evaluated thermal, mechanical, and superconducting property data for oxides and other nonconventional superconductors.

  2. AMSAHTS 1990: Advances in Materials Science and Applications of High Temperature Superconductors

    NASA Technical Reports Server (NTRS)

    Bennett, Larry H. (Editor); Flom, Yury (Editor); Moorjani, Kishin (Editor)

    1991-01-01

    This publication is comprised of abstracts for oral and poster presentations scheduled for AMSAHTS '90. The conference focused on understanding high temperature superconductivity with special emphasis on materials issues and applications. AMSAHTS 90, highlighted the state of the art in fundamental understanding of the nature of high-Tc superconductivity (HTSC) as well as the chemistry, structure, properties, processing and stability of HTSC oxides. As a special feature of the conference, space applications of HTSC were discussed by NASA and Navy specialists.

  3. Advanced High Temperature Structural Seals

    NASA Astrophysics Data System (ADS)

    Newquist, Charles W.; Verzemnieks, Juris; Keller, Peter C.; Rorabaugh, Michael; Shorey, Mark

    2002-10-01

    This program addresses the development of high temperature structural seals for control surfaces for a new generation of small reusable launch vehicles. Successful development will contribute significantly to the mission goal of reducing launch cost for small, 200 to 300 pound payloads. Development of high temperature seals is mission enabling. For instance, ineffective control surface seals can result in high temperature (3100 F) flows in the elevon area exceeding structural material limits. Longer sealing life will allow use for many missions before replacement, contributing to the reduction of hardware, operation and launch costs.

  4. Advanced High Temperature Structural Seals

    NASA Technical Reports Server (NTRS)

    Newquist, Charles W.; Verzemnieks, Juris; Keller, Peter C.; Rorabaugh, Michael; Shorey, Mark

    2002-01-01

    This program addresses the development of high temperature structural seals for control surfaces for a new generation of small reusable launch vehicles. Successful development will contribute significantly to the mission goal of reducing launch cost for small, 200 to 300 pound payloads. Development of high temperature seals is mission enabling. For instance, ineffective control surface seals can result in high temperature (3100 F) flows in the elevon area exceeding structural material limits. Longer sealing life will allow use for many missions before replacement, contributing to the reduction of hardware, operation and launch costs.

  5. Advanced high temperature materials for the energy efficient automotive Stirling engine

    NASA Technical Reports Server (NTRS)

    Titran, R. H.; Stephens, J. R.

    1984-01-01

    The Stirling Engine is under investigated jointly by the Department of Energy and NASA Lewis as an alternative to the internal combustion engine for automotive applications. The Stirling Engine is an external combustion engine that offers the advantage of high fuel economy, low emissions, low noise, and low vibrations compared to current internal combustion automotive engines. The most critical component from a materials viewpoint is the heater head consisting of the cylinders, heating tubes, and regenerator housing. Materials requirements for the heater head include compatibility with hydrogen, resistance to hydrogen permeation, high temperature oxidation/corrosion resistance and high temperature creep-rupture and fatigue properties. A continuing supporting materials research and technology program has identified the wrought alloys CG-27 and 12RN72 and the cast alloys XF-818 and NASAUT 4G-A1 as candidate replacements for the cobalt containing alloys used in current prototype engines. Based on the materials research program in support of the automotive Stirling engine it is concluded that manufacture of the engine is feasible from low cost iron-base alloys rather than the cobalt alloys rather than the cobalt alloys used in prototype engines. This paper will present results of research that led to this conclusion.

  6. AMSAHTS 1990: Advances in Materials Science and Applications of High Temperature Superconductors

    NASA Technical Reports Server (NTRS)

    Flom, Yury (Editor)

    1990-01-01

    This publication is comprised of abstracts for oral and poster presentations scheduled for AMSAHTS '90. The conference will focus on understanding high-temperature superconductivity with special emphases on materials issues and applications. AMSAHTS '90, will highlight the state of the art in fundamental understanding of the nature of high-Tc superconductivity (HTSC) as well as the chemistry, structure, properties, processing and stability of HTSC oxides. As a special feature of the conference, space applications of HTSC will be discussed by NASA and Navy specialists.

  7. Advanced High Temperature Structural Seals

    NASA Technical Reports Server (NTRS)

    Newquist, Charles W.; Verzemnieks, Juris; Keller, Peter C.; Shorey, Mark W.; Steinetz, Bruce (Technical Monitor)

    2000-01-01

    This program addresses the development of high temperature structural seals for control surfaces for a new generation of small reusable launch vehicles. Successful development will contribute significantly to the mission goal of reducing launch cost for small, 200 to 300 lb payloads. Development of high temperature seals is mission enabling. For instance, ineffective control surface seals can result in high temperature (3100 F) flows in the elevon area exceeding structural material limits. Longer sealing life will allow use for many missions before replacement, contributing to the reduction of hardware, operation and launch costs. During the first phase of this program the existing launch vehicle control surface sealing concepts were reviewed, the aerothermal environment for a high temperature seal design was analyzed and a mock up of an arc-jet test fixture for evaluating seal concepts was fabricated.

  8. High Temperature Thermoelectric Materials

    NASA Astrophysics Data System (ADS)

    Ioannidou, A. A.; Rull, M.; Martin-Gonzalez, M.; Moure, A.; Jacquot, A.; Niarchos, D.

    2014-07-01

    The use of microwave energy for materials processing has a major potential and real advantages over conventional heating such as (1) time and energy savings, (2) rapid heating rates (volumetric heating vs. conduction), (3) considerably reduced processing time and temperature, (4) fine microstructures and hence improved mechanical properties and better product performance, and (5) finally lower environmental impact. In this study, we investigated the use of microwave-assisted synthesis to synthesize a series of Co1- x Fe x Sb3 using this novel approach, which gave high quality materials with little or no impurities in a fraction of the time needed for conventional synthesis. X-ray diffraction analysis was used to examine the structure and the lattice parameters of the samples, while scanning electron microscopy with energy dispersive x-ray spectroscopy was used to study the morphology of the compounds. The samples were sintered by spark plasma sintering, and the highest ZT of 0.33 was obtained for x = 0.2 at 700 K.

  9. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    SciTech Connect

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E.

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  10. High Temperature Materials - The Challenge for Future Advanced Gas Cooled Reactors

    SciTech Connect

    Hoffelner, Wolfgang

    2004-07-01

    Advanced gas cooled reactor systems for future combined cycle applications (electricity and process heat) are planned to operate at temperatures above 1000 deg. C. The reliable and safe operation of such plants requires materials that are able to carry loads at these temperatures in impure helium and under neutron irradiation. The most exposed components are the pressure vessel, reactor internals, gas turbine, pipes and valves. Considering the envisaged long operating time (6 years for replaceable components) life time assessments and extrapolation methods are necessary for the determination of damage evolution and long term behaviour of the reactor components. This paper gives a summary of candidate materials and possible approaches to life-time assessment. (author)

  11. High-temperature thermal storage systems for advanced solar receivers materials selections

    NASA Technical Reports Server (NTRS)

    Wilson, D. F.; Devan, J. H.; Howell, M.

    1990-01-01

    Advanced space power systems that use solar energy and Brayton or Stirling heat engines require thermal energy storage (TES) systems to operate continuously through periods of shade. The receiver storage units, key elements in both Brayton and Stirling systems, are designed to use the latent heat of fusion of phase-change materials (PCMs). The power systems under current consideration for near-future National Aeronautics and Space Administration space missions require working fluid temperatures in the 1100 to 1400 K range. The PCMs under current investigation that gave liquid temperatures within this range are the fluoride family of salts. However, these salts have low thermal conductivity, which causes large temperature gradients in the storage systems. Improvements can be obtained, however, with the use of thermal conductivity enhancements or metallic PCMs. In fact, if suitable containment materials can be found, the use of metallic PCMs would virtually eliminate the orbit associated temperature variations in TES systems. The high thermal conductivity and generally low volume change on melting of germanium and alloys based on silicon make them attractive for storage of thermal energy in space power systems. An approach to solving the containment problem, involving both chemical and physical compatibility, preparation of NiSi/NiSi2, and initial results for containment of germanium and NiSi/NiSi2, are presented.

  12. High temperature structural insulating material

    DOEpatents

    Chen, W.Y.

    1984-07-27

    A high temperature structural insulating material useful as a liner for cylinders of high temperature engines through the favorable combination of high service temperature (above about 800/sup 0/C), low thermal conductivity (below about 0.2 W/m/sup 0/C), and high compressive strength (above about 250 psi). The insulating material is produced by selecting hollow ceramic beads with a softening temperature above about 800/sup 0/C, a diameter within the range of 20-200 ..mu..m, and a wall thickness in the range of about 2 to 4 ..mu..m; compacting the beads and a compatible silicate binder composition under pressure and sintering conditions to provide the desired structural form with the structure having a closed-cell, compact array of bonded beads.

  13. High temperature structural insulating material

    DOEpatents

    Chen, Wayne Y.

    1987-01-01

    A high temperature structural insulating material useful as a liner for cylinders of high temperature engines through the favorable combination of high service temperature (above about 800.degree. C.), low thermal conductivity (below about 0.2 W/m.degree. C.), and high compressive strength (above about 250 psi). The insulating material is produced by selecting hollow ceramic beads with a softening temperature above about 800.degree. C., a diameter within the range of 20-200 .mu.m, and a wall thickness in the range of about 2-4 .mu.m; compacting the beads and a compatible silicate binder composition under pressure and sintering conditions to provide the desired structural form with the structure having a closed-cell, compact array of bonded beads.

  14. High temperature structural insulating material

    DOEpatents

    Chen, Wayne Y.

    1987-01-06

    A high temperature structural insulating material useful as a liner for cylinders of high temperature engines through the favorable combination of high service temperature (above about 800.degree. C.), low thermal conductivity (below about 0.2 W/m.degree. C.), and high compressive strength (above about 250 psi). The insulating material is produced by selecting hollow ceramic beads with a softening temperature above about 800.degree. C., a diameter within the range of 20-200 .mu.m, and a wall thickness in the range of about 2-4 .mu.m; compacting the beads and a compatible silicate binder composition under pressure and sintering conditions to provide the desired structural form with the structure having a closed-cell, compact array of bonded beads.

  15. High temperature corrosion of advanced ceramic materials for hot-gas filters and heat exchangers

    SciTech Connect

    Kupp, E.R.; Trubelja, M.F.; Spear, K.E.; Tressler, R.E.

    1995-08-01

    Experimental corrosion studies of hot gas filter materials and heat exchanger materials in oxidizing combustion environments have been initiated. Filter materials from 3M Co. and DuPont Lanxide Composites Inc. are being tested over a range of temperatures, times and gas flows. It has been demonstrated that morphological and phase changes due to corrosive effects occur after exposure of the 3M material to a combustion environment for as little as 25 hours at 800{degrees}C. The study of heat exchanger materials has focused on enhancing the corrosion resistance of DuPont Lanxide Dimox{trademark} composite tubes by adding chromium to its surfaces by (1) heat treatments in a Cr{sub 2}O{sub 3} powder bed, or (2) infiltrating surface porosity with molten chromium nitrate. Each process is followed by a surface homogenization at 1500{degrees}C. The powder bed method has been most successful, producing continuous Cr-rich layers with thicknesses ranging from 20 to 250 {mu}m. As-received and Cr-modified DuPont Lanxide Dimox{trademark} samples will be reacted with commonly encountered coal-ash slags to determine the Cr effects on corrosion resistance.

  16. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers. Final report

    SciTech Connect

    Kupp, E.R.; Trubelja, K.E.; Spear, K.E.; Tressler, R.E.

    1995-08-01

    Experimental corrosion studies of hot gas filter materials and heat exchanger materials in oxidizing combustion environments have been initiated. Filter materials from 3M Co. and DuPont Lanxide Composites Inc. are being tested over a range of temperatures, times and gas flows. It has been demonstrated that morphological and phase changes due to corrosive effects occur after exposure of these materials to a simulated coal combustion environment for relatively short periods of time (10-50 hours). Heat exchanger tubes from DuPont Lanxide Composite Inc. were cut and infiltrated with Cr by heating in a Cr{sub 2}O{sub 3} powder bed. This resulted in continuous Cr-rich layers with thicknesses ranging from 20 to 250 {mu}m. The Cr-free and the Cr-infiltrated specimens were reacted with the molten Illinois No. 6 slag for 2 and 20 h at 1260{degrees}C, and the reaction layers examined with SEM and EDX. In the Cr-free specimens, the segregation of Fe and the precipitation of Fe{sub 2}O{sub 3} were detected near the liquid/gas interface, but no evidence of corrosion was present. In the Cr-infiltrate specimens, corrosion was evident, since a rearrangement and segregation of the Cr-rich grains occurred toward the surface of the molten slag. In addition, evidence of the diffusion of major quantities of Fe was observed from the liquid slag into the Cr-rich layer formed by infiltration.

  17. Fundamental Understanding of Ambient and High-Temperature Plasticity Phenomena in Structural Materials in Advanced Reactors

    SciTech Connect

    Deo, Chaitanya; Zhu, Ting; McDowell, David

    2013-11-17

    The goal of this research project is to develop the methods and tools necessary to link unit processes analyzed using atomistic simulations involving interaction of vacancies and interstitials with dislocations, as well as dislocation mediation at sessile junctions and interfaces as affected by radiation, with cooperative influence on higher-length scale behavior of polycrystals. These tools and methods are necessary to design and enhance radiation-induced damage-tolerant alloys. The project will achieve this goal by applying atomistic simulations to characterize unit processes of: 1. Dislocation nucleation, absorption, and desorption at interfaces 2. Vacancy production, radiation-induced segregation of substitutional Cr at defect clusters (point defect sinks) in BCC Fe-Cr ferritic/martensitic steels 3. Investigation of interaction of interstitials and vacancies with impurities (V, Nb, Ta, Mo, W, Al, Si, P, S) 4. Time evolution of swelling (cluster growth) phenomena of irradiated materials 5. Energetics and kinetics of dislocation bypass of defects formed by interstitial clustering and formation of prismatic loops, informing statistical models of continuum character with regard to processes of dislocation glide, vacancy agglomeration and swelling, climb and cross slip This project will consider the Fe, Fe-C, and Fe-Cr ferritic/martensitic material system, accounting for magnetism by choosing appropriate interatomic potentials and validating with first principles calculations. For these alloys, the rate of swelling and creep enhancement is considerably lower than that of face-centered cubic (FCC) alloys and of austenitic Fe-Cr-Mo alloys. The team will confirm mechanisms, validate simulations at various time and length scales, and improve the veracity of computational models. The proposed research?s feasibility is supported by recent modeling of radiation effects in metals and alloys, interfacial dislocation transfer reactions in nano-twinned copper, and dislocation

  18. NDE standards for high temperature materials

    NASA Technical Reports Server (NTRS)

    Vary, Alex

    1991-01-01

    High temperature materials include monolithic ceramics for automotive gas turbine engines and also metallic/intermetallic and ceramic matrix composites for a range of aerospace applications. These are materials that can withstand extreme operating temperatures that will prevail in advanced high-efficiency gas turbine engines. High temperature engine components are very likely to consist of complex composite structures with three-dimensionality interwoven and various intermixed ceramic fibers. The thermomechanical properties of components made of these materials are actually created in-place during processing and fabrication stages. The complex nature of these new materials creates strong incentives for exact standards for unambiguous evaluations of defects and microstructural characteristics. NDE techniques and standards that will ultimately be applicable to production and quality control of high temperature materials and structures are still emerging. The needs range from flaw detection to below 100 micron levels in monolithic ceramics to global imaging of fiber architecture and matrix densification anomalies in composites. The needs are different depending on the processing stage, fabrication method, and nature of the finished product. The standards are discussed that must be developed in concert with advances in NDE technology, materials processing research, and fabrication development. High temperature materials and structures that fail to meet stringent specifications and standards are unlikely to compete successfully either technologically or in international markets.

  19. Advanced high-temperature batteries

    NASA Technical Reports Server (NTRS)

    Nelson, Paul A.

    1989-01-01

    The promise of very high specific energy and power was not yet achieved for practical battery systems. Some recent approaches are discussed for new approaches to achieving high performance for lithium/DeS2 cells and sodium/metal chloride cells. The main problems for the development of successful LiAl/FeS2 cells were the instability of the FeS2 electrode, which has resulted in rapidly declining capacity, the lack of an internal mechanism for accommodating overcharge of a cell, thus requiring the use of external charge control on each individual cell, and the lack of a suitable current collector for the positive electrode other than expensive molybdenum sheet material. Much progress was made in solving the first two problems. Reduction of the operating temperatures to 400 C by a change in electrolyte composition has increased the expected life to 1000 cycles. Also, a lithium shuttle mechanism was demonstrated for selected electrode compositions that permits sufficient overcharge tolerance to adjust for the normally expected cell-to-cell deviation in coulombic efficiency. Sodium/sulfur batteries and sodium/metal chloride batteries have demonstrated good reliability and long cycle life. For applications where very high power is desired, new electrolyte coinfigurations would be required. Design work was carried out for the sodium/metal chloride battery that demonstrates the feasibility of achieving high specific energy and high power for large battery cells having thin-walled high-surface area electrolytes.

  20. High Temperature Membrane & Advanced Cathode Catalyst Development

    SciTech Connect

    Protsailo, Lesia

    2006-04-20

    Current project consisted of three main phases and eighteen milestones. Short description of each phase is given below. Table 1 lists program milestones. Phase 1--High Temperature Membrane and Advanced Catalyst Development. New polymers and advanced cathode catalysts were synthesized. The membranes and the catalysts were characterized and compared against specifications that are based on DOE program requirements. The best-in-class membranes and catalysts were downselected for phase 2. Phase 2--Catalyst Coated Membrane (CCM) Fabrication and Testing. Laboratory scale catalyst coated membranes (CCMs) were fabricated and tested using the down-selected membranes and catalysts. The catalysts and high temperature membrane CCMs were tested and optimized. Phase 3--Multi-cell stack fabrication. Full-size CCMs with the down-selected and optimized high temperature membrane and catalyst were fabricated. The catalyst membrane assemblies were tested in full size cells and multi-cell stack.

  1. History of Resistance Welding Oxide Dispersion Strengthened Cladding and other High Temperature Materials at Center for Advanced Energy Studies

    SciTech Connect

    Larry Zirker; Nathan Jerred; Dr. Indrajit Charit; James Cole

    2012-03-01

    Research proposal 08-1079, 'A Comparative Study of Welded ODS Cladding Materials for AFCI/GNEP,' was funded in 2008 under an Advanced Fuel Cycle Initiative (AFCI) Research and Development Funding Opportunity, number DE-PS07-08ID14906. Th proposal sought to conduct research on joining oxide dispersion strengthen (ODS) tubing material to a solid end plug. This document summarizes the scientific and technical progress achieved during the project, which ran from 2008 to 2011.

  2. Materials for high-temperature thermoelectric conversion

    NASA Technical Reports Server (NTRS)

    Feigelson, R. S.; Elwell, D.; Auld, B. A.

    1984-01-01

    The development of materials for high temperature thermoelectric energy conversion devices was investigated. The development of new criteria for the selection of materials which is based on understanding of the fundamental principles governing the behavior of high temperature thermoelectric materials is discussed. The synthesis and characterization of promising new materials and the growth of single crystals to eliminate possible problems associated with grain boundaries and other defects in polycrystalline materials are outlined.

  3. Symposium on high temperature and materials chemistry

    SciTech Connect

    Not Available

    1989-10-01

    This volume contains the written proceedings of the Symposium on High Temperature and Materials Chemistry held in Berkeley, California on October 24--25, 1989. The Symposium was sponsored by the Materials and Chemical Sciences Division of Lawrence Berkeley Laboratory and by the College of Chemistry of the University of California at Berkeley to discuss directions, trends, and accomplishments in the field of high temperature and materials chemistry. Its purpose was to provide a snapshot of high temperature and materials chemistry and, in so doing, to define status and directions.

  4. High Temperature Materials Interim Data Qualification Report

    SciTech Connect

    Nancy Lybeck

    2010-08-01

    ABSTRACT Projects for the very high temperature reactor (VHTR) Technology Development Office provide data in support of Nuclear Regulatory Commission licensing of the VHTR. Fuel and materials to be used in the reactor are tested and characterized to quantify performance in high temperature and high fluence environments. The VHTR program has established the NGNP Data Management and Analysis System (NDMAS) to ensure that VHTR data are qualified for use, stored in a readily accessible electronic form, and analyzed to extract useful results. This document focuses on the first NDMAS objective. It describes the High Temperature Materials characterization data stream, the processing of these data within NDMAS, and reports the interim FY2010 qualification status of the data. Data qualification activities within NDMAS for specific types of data are determined by the data qualification category assigned by the data generator. The High Temperature Materials data are being collected under NQA-1 guidelines, and will be qualified data. For NQA-1 qualified data, the qualification activities include: (1) capture testing, to confirm that the data stored within NDMAS are identical to the raw data supplied, (2) accuracy testing to confirm that the data are an accurate representation of the system or object being measured, and (3) documenting that the data were collected under an NQA-1 or equivalent Quality Assurance program. Currently, data from two test series within the High Temperature Materials data stream have been entered into the NDMAS vault: 1. Tensile Tests for Sm (i.e., Allowable Stress) Confirmatory Testing – 1,403,994 records have been inserted into the NDMAS database. Capture testing is in process. 2. Creep-Fatigue Testing to Support Determination of Creep-Fatigue Interaction Diagram – 918,854 records have been processed and inserted into the NDMAS database. Capture testing is in process.

  5. Search for new high temperature thermoelectric materials

    NASA Technical Reports Server (NTRS)

    Caillat, Thierry; Borshchevsky, Alex; Fleurial, Jean-Pierre

    1992-01-01

    Although important efforts are actually devoted to improve Si-Ge materials, their thermoelectric energy conversion efficiency remains relatively low and the nondimensional ZT value does not exceed 1. Higher values can be obtained by investigating new materials. A search for new high temperature thermoelectric materials identified a certain number of compounds between transition metals and bismuth, antimony and germanium as potential candidates. Results of the preliminary synthesis of samples by a variety of techniques (Bridgman, mechanical alloying) are presented as well as some electrical measurements. Some compounds showed interesting properties and need to be investigated in more details.

  6. High Temperature Wear of Advanced Ceramics

    NASA Technical Reports Server (NTRS)

    DellaCorte, C.

    2005-01-01

    It was initially hypothesized that advanced ceramics would exhibit favorable high te- friction and wear properties because of their high hot hardness and low achievable surface roughness welding observed in metals does not occur in ceramics. More recent tribological studies of many nitride, carbide, oxide and composite ceramics, however, have revealed that ceramics often exhibit high friction and wear in non-lubricated, high temperature sliding contacts. A summary is given to measure friction and wear factor coefficients for a variety of ceramics from self mated ceramic pin-on-disk tests at temperatures from 25 to up to 1200 C. Observed steady state friction coefficients range from about 0.5 to 1.0 or above. Wear factor coefficients are also very high and range from about to 10(exp -5) to 10(exp -2) cubic millimeters per N-m. By comparison, oil lubricated steel sliding results in friction coefficients of 0.1 or less and wear factors less than 10(exp -9) cubic millimeters per N-m.

  7. Trends in high temperature gas turbine materials

    NASA Technical Reports Server (NTRS)

    Grisaffe, S. J.; Dreshfield, R. L.

    1981-01-01

    High performance - high technology materials are among the technologies that are required to allow the fruition of such improvements. Materials trends in hot section components are reviewed, and materials for future use are identified. For combustors, airfoils, and disks, a common trend of using multiple material construction to permit advances in technology is identified.

  8. High Temperature Materials Laboratory third annual report

    SciTech Connect

    Tennery, V.J.; Foust, F.M.

    1990-12-01

    The High Temperature Materials Laboratory has completed its third year of operation as a designated DOE User Facility at the Oak Ridge National Laboratory. Growth of the user program is evidenced by the number of outside institutions who have executed user agreements since the facility began operation in 1987. A total of 88 nonproprietary agreements (40 university and 48 industry) and 20 proprietary agreements (1 university, 19 industry) are now in effect. Sixty-eight nonproprietary research proposals (39 from university, 28 from industry, and 1 other government facility) and 8 proprietary proposals were considered during this reporting period. Research projects active in FY 1990 are summarized.

  9. NASA's high-temperature engine materials program for civil aeronautics

    NASA Technical Reports Server (NTRS)

    Gray, Hugh R.; Ginty, Carol A.

    1992-01-01

    The Advanced High-Temperature Engine Materials Technology Program is described in terms of its research initiatives and its goal of developing propulsion systems for civil aeronautics with low levels of noise, pollution, and fuel consumption. The program emphasizes the analysis and implementation of structural materials such as polymer-matrix composites in fans, casings, and engine-control systems. Also investigated in the program are intermetallic- and metal-matrix composites for uses in compressors and turbine disks as well as ceramic-matrix composites for extremely high-temperature applications such as turbine vanes.

  10. High Temperature Materials for Chemical Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Elam, Sandra; Hickman, Robert; O'Dell, Scott

    2007-01-01

    Radiation or passively cooled thrust chambers are used for a variety of chemical propulsion functions including apogee insertion, reaction control for launch vehicles, and primary propulsion for planetary spacecraft. The performance of these thrust chambers is limited by the operating temperature of available materials. Improved oxidation resistance and increased operating temperatures can be achieved with the use of thermal barrier coatings such as zirconium oxide (ZrO2) and hafnium oxide (HfO2). However, previous attempts to include these materials showed cracking and spalling of the oxide layer due to poor bonding. Current research at NASA's Marshall Space Flight Center (MSFC) has generated unique, high temperature material options for in-space thruster designs that are capable of up to 2500 C operating temperatures. The research is focused on fabrication technologies to form low cost Iridium,qF_.henium (Ir/Re) components with a ceramic hot wall created as an integral, functionally graded material (FGM). The goal of this effort is to further de?celop proven technologies for embedding a protective ceramic coating within the Ir/Re liner to form a robust functional gradient material. Current work includes the fabrication and testing of subscale samples to evaluate tensile, creep, thermal cyclic/oxidation, and thermophysical material properties. Larger test articles have also being fabricated and hot-fire tested to demonstrate the materials in prototype thrusters at 1O0 lbf thrust levels.

  11. Compliant high temperature seals for dissimilar materials

    DOEpatents

    Rynders, Steven Walton; Minford, Eric; Tressler, Richard Ernest; Taylor, Dale M.

    2001-01-01

    A high temperature, gas-tight seal is formed by utilizing one or more compliant metallic toroidal ring sealing elements, where the applied pressure serves to activate the seal, thus improving the quality of the seal. The compliant nature of the sealing element compensates for differences in thermal expansion between the materials to be sealed, and is particularly useful in sealing a metallic member and a ceramic tube art elevated temperatures. The performance of the seal may be improved by coating the sealing element with a soft or flowable coating such as silver or gold and/or by backing the sealing element with a bed of fine powder. The material of the sealing element is chosen such that the element responds to stress elastically, even at elevated temperatures, permitting the seal to operate through multiple thermal cycles.

  12. Advanced high temperature thermoelectrics for space power

    NASA Technical Reports Server (NTRS)

    Lockwood, A.; Ewell, R.; Wood, C.

    1981-01-01

    Preliminary results from a spacecraft system study show that an optimum hot junction temperature is in the range of 1500 K for advanced nuclear reactor technology combined with thermoelectric conversion. Advanced silicon germanium thermoelectric conversion is feasible if hot junction temperatures can be raised roughly 100 C or if gallium phosphide can be used to improve the figure of merit, but the performance is marginal. Two new classes of refractory materials, rare earth sulfides and boron-carbon alloys, are being investigated to improve the specific weight of the generator system. Preliminary data on the sulfides have shown very high figures of merit over short temperature ranges. Both n- and p-type doping have been obtained. Pure boron-carbide may extrapolate to high figure of merit at temperatures well above 1500 K but not lower temperature; n-type conduction has been reported by others, but not yet observed in the JPL program. Inadvertant impurity doping may explain the divergence of results reported.

  13. High Temperature Integrated Thermoelectric Ststem and Materials

    SciTech Connect

    Mike S. H. Chu

    2011-06-06

    The final goal of this project is to produce, by the end of Phase II, an all ceramic high temperature thermoelectric module. Such a module design integrates oxide ceramic n-type, oxide ceramic p-type materials as thermoelectric legs and oxide ceramic conductive material as metalizing connection between n-type and p-type legs. The benefits of this all ceramic module are that it can function at higher temperatures (> 700 C), it is mechanically and functionally more reliable and it can be scaled up to production at lower cost. With this all ceramic module, millions of dollars in savings or in new opportunities recovering waste heat from high temperature processes could be made available. A very attractive application will be to convert exhaust heat from a vehicle to reusable electric energy by a thermoelectric generator (TEG). Phase I activities were focused on evaluating potential n-type and p-type oxide compositions as the thermoelectric legs. More than 40 oxide ceramic powder compositions were made and studied in the laboratory. The compositions were divided into 6 groups representing different material systems. Basic ceramic properties and thermoelectric properties of discs sintered from these powders were measured. Powders with different particles sizes were made to evaluate the effects of particle size reduction on thermoelectric properties. Several powders were submitted to a leading thermoelectric company for complete thermoelectric evaluation. Initial evaluation showed that when samples were sintered by conventional method, they had reasonable values of Seebeck coefficient but very low values of electrical conductivity. Therefore, their power factors (PF) and figure of merits (ZT) were too low to be useful for high temperature thermoelectric applications. An unconventional sintering method, Spark Plasma Sintering (SPS) was determined to produce better thermoelectric properties. Particle size reduction of powders also was found to have some positive benefits

  14. High temperature superconductor materials and applications

    NASA Technical Reports Server (NTRS)

    Doane, George B., III. (Editor); Banks, Curtis; Golben, John

    1991-01-01

    One of the areas concerned itself with the investigation of the phenomena involved in formulating and making in the laboratory new and better superconductor material with enhanced values of critical current and temperature. Of special interest were the chemistry, physical processes, and environment required to attain these enhanced desirable characteristics. The other area concerned itself with producing high temperature superconducting thin films by pulsed laser deposition techniques. Such films are potentially very useful in the detection of very low power signals. To perform this research high vacuum is required. In the course of this effort, older vacuum chambers were maintained and used. In addition, a new facility is being brought on line. This latter activity has been replete with the usual problems of bringing a new facility into service. Some of the problems are covered in the main body of this report.

  15. Ultra-High Temperature Materials Characterization for Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Rogers, Jan; Hyers, Robert

    2007-01-01

    Propulsion system efficiency increases as operating temperatures are increased. Some very high-temperature materials are being developed, including refractory metal alloys, carbides, borides, and silicides. System design requires data for materials properties at operating temperatures. Materials property data are not available for many materials of interest at the desired operating temperatures (up to approx. 3000 K). The objective of this work is to provide important physical property data at ultra-high temperatures. The MSFC Electrostatic levitation (ESL) facility can provide measurements of thermophysical properties which include: creep strength, density and thermal expansion for materials being developed for propulsion applications. The ESL facility uses electrostatic fields to position samples between electrodes during processing and characterization studies. Because the samples float between the electrodes during studies, they are free from any contact with a container or test apparatus. This provides a high purity environment for the study of high-temperature, reactive materials. ESL can be used to process a wide variety of materials including metals, alloys, ceramics, glasses and semiconductors. The MSFC ESL has provided non-contact measurements of properties of materials up to 3400 C. Density and thermal expansion are measured by analyzing digital images of the sample at different temperatures. Our novel, non-contact method for measuring creep uses rapid rotation to deform the sample. Digital images of the deformed samples are analyzed to obtain the creep properties, which match those obtained using ASTM Standard E-139 for Nb at 1985 C. Data from selected ESL-based characterization studies will be presented. The ESL technique could support numerous propulsion technologies by advancing the knowledge base and the technology readiness level for ultra-high temperature materials. Applications include non-eroding nozzle materials and lightweight, high-temperature

  16. Current status of the advanced high temperature reactor

    SciTech Connect

    Holcomb, D. E.; Iias, D.; Quails, A. L.; Peretz, F. J.; Varma, V. K.; Bradley, E. C.; Cisneros, A. T.

    2012-07-01

    The Advanced High Temperature Reactor (AHTR) is a design concept for a central station type [1500 MW(e)] Fluoride salt-cooled High-temperature Reactor (FHR) that is currently under development by Oak Ridge National Laboratory for the U. S. Dept. of Energy, Office of Nuclear Energy's Advanced Reactor Concepts program. FHRs, by definition, feature low-pressure liquid fluoride salt cooling, coated-particle fuel, a high-temperature power cycle, and fully passive decay heat rejection. The overall goal of the AHTR development program is to demonstrate the technical feasibility of FHRs as low-cost, large-size power producers while maintaining full passive safety. The AHTR design option exploration is a multidisciplinary design effort that combines core neutronic and fuel configuration evaluation with structural, thermal, and hydraulic analysis to produce a reactor and vessel concept and place it within a power generation station. The AHTR design remains at the notional level of maturity, as key technologies require further development and a logically complete integrated design has not been finalized. The present design space exploration, however, indicates that reasonable options exist for the AHTR core, primary heat transport path, and fuel cycle provided that materials and systems technologies develop as anticipated. (authors)

  17. Current Status of the Advanced High Temperature Reactor

    SciTech Connect

    Holcomb, David Eugene; Ilas, Dan; Qualls, A L; Peretz, Fred J; Varma, Venugopal Koikal; Bradley, Eric Craig; Cisneros, Anselmo T.

    2012-01-01

    The Advanced High Temperature Reactor (AHTR) is a design concept for a central station type [1500 MW(e)] Fluoride salt-cooled High-temperature Reactor (FHR) that is currently under development by Oak Ridge National Laboratory for the U. S. Department of Energy, Office of Nuclear Energy's Advanced Reactor Concepts program. FHRs, by definition, feature low-pressure liquid fluoride salt cooling, coated-particle fuel, a high-temperature power cycle, and fully passive decay heat rejection. The overall goal of the AHTR development program is to demonstrate the technical feasibility of FHRs as low-cost, large-size power producers while maintaining full passive safety. The AHTR design option exploration is a multidisciplinary design effort that combines core neutronic and fuel configuration evaluation with structural, thermal, and hydraulic analysis to produce a reactor and vessel concept and place it within a power generation station. The AHTR design remains at the notional level of maturity, as key technologies require further development and a logically complete integrated design has not been finalized. The present design space exploration, however, indicates that reasonable options exist for the AHTR core, primary heat transport path, and fuel cycle provided that materials and systems technologies develop as anticipated.

  18. Phase Change Material Systems for High Temperature Heat Storage.

    PubMed

    Perraudin, David Y S; Binder, Selmar R; Rezaei, Ehsan; Ortonaa, Alberto; Haussener, Sophia

    2015-01-01

    Efficient, cost effective, and stable high-temperature heat storage material systems are important in applications such as high-temperature industrial processes (metal processing, cement and glass manufacturing, etc.), or electricity storage using advanced adiabatic compressed air energy storage. Incorporating phase change media into heat storage systems provides an advantage of storing and releasing heat at nearly constant temperature, allowing steady and optimized operation of the downstream processes. The choice of, and compatibility of materials and encapsulation for the phase change section is crucial, as these must guarantee good and stable performance and long lifetime at low cost. Detailed knowledge of the material properties and stability, and the coupled heat transfer, phase change, and fluid flow are required to allow for performance and lifetime predictions. We present coupled experimental-numerical techniques allowing prediction of the long-term performance of a phase change material-based high-temperature heat storage system. The experimental investigations focus on determination of material properties (melting temperature, heat of fusion, etc.) and phase change material and encapsulation interaction (stability, interface reactions, etc.). The computational investigations focus on an understanding of the multi-mode heat transfer, fluid flow, and phase change processes in order to design the material system for enhanced performance. The importance of both the experimental and numerical approaches is highlighted and we give an example of how both approaches can be complementarily used for the investigation of long-term performance. PMID:26842330

  19. High temperature superconductor materials and applications

    NASA Technical Reports Server (NTRS)

    Doane, George B., III.; Banks, Curtis; Golben, John

    1990-01-01

    Research on processing methods leading to a significant enhancement in the critical current densities (Jc) and the critical temperature (Tc) of high temperature superconducting in thin bulk and thin film forms. The fabrication of important devices for NASA unique applications (sensors) is investigated.

  20. Intermetallic-Based High-Temperature Materials

    SciTech Connect

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  1. Advanced High Temperature Reactor Systems and Economic Analysis

    SciTech Connect

    Holcomb, David Eugene; Peretz, Fred J; Qualls, A L

    2011-09-01

    The Advanced High Temperature Reactor (AHTR) is a design concept for a large-output [3400 MW(t)] fluoride-salt-cooled high-temperature reactor (FHR). FHRs, by definition, feature low-pressure liquid fluoride salt cooling, coated-particle fuel, a high-temperature power cycle, and fully passive decay heat rejection. The AHTR's large thermal output enables direct comparison of its performance and requirements with other high output reactor concepts. As high-temperature plants, FHRs can support either high-efficiency electricity generation or industrial process heat production. The AHTR analysis presented in this report is limited to the electricity generation mission. FHRs, in principle, have the potential to be low-cost electricity producers while maintaining full passive safety. However, no FHR has been built, and no FHR design has reached the stage of maturity where realistic economic analysis can be performed. The system design effort described in this report represents early steps along the design path toward being able to predict the cost and performance characteristics of the AHTR as well as toward being able to identify the technology developments necessary to build an FHR power plant. While FHRs represent a distinct reactor class, they inherit desirable attributes from other thermal power plants whose characteristics can be studied to provide general guidance on plant configuration, anticipated performance, and costs. Molten salt reactors provide experience on the materials, procedures, and components necessary to use liquid fluoride salts. Liquid metal reactors provide design experience on using low-pressure liquid coolants, passive decay heat removal, and hot refueling. High temperature gas-cooled reactors provide experience with coated particle fuel and graphite components. Light water reactors (LWRs) show the potentials of transparent, high-heat capacity coolants with low chemical reactivity. Modern coal-fired power plants provide design experience with

  2. Materials for high-temperature thermoelectric conversion

    NASA Technical Reports Server (NTRS)

    Feigelson, R. S.; Elwell, D.

    1983-01-01

    High boron materials of high efficiency for thermoelectric power generation and capable of prolonged operation at temperatures over 1200 C are discussed. Background theoretical studies indicated that the low carrier mobility of materials with beta boron and related structures is probably associated with the high density of traps. Experimental work was mainly concerned with silicon borides in view of promising data from European laboratories. A systematic study using structure determination and lattice constant measurements failed to confirm the existence of an SiBn phase. Only SiB6 and a solid solution of silicon in beta boron with a maximum solid solubility of 5.5-6 at % at 1650 C were found.

  3. Ceramic materials under high temperature heat transfer conditions

    NASA Astrophysics Data System (ADS)

    Mittenbühler, A.; Jung, J.

    1990-04-01

    Ceramic materials for application in a High-Temperature Reactor coupled with the steam gasification of coal were investigated. The study concentrated on the hot gas duct and their thermal insulation. Materials examined for the inner lining of the tubes were graphite, carbon fibre reinforced carbon and amorphous silica, while fibres, porous alumina and bonded alumina fibres were tested as insulating materials. During material investigations qualification was performed on samples and in component tests. For two carbon fibre reinforced carbon qualities with different graphitizing temperatures, the bending strength was determined as a function of volume corrosion. Devitrification of amorphous silica can be tolerated up to operating temperatures of about 950°C. The resilience of fibre materials depends on the Al2O3/ SiO2 ratio. It decreases according to the different fibre composition with increasing temperature and limits the maximum operating temperature for long term operation. The porous hollow spherical corundum inserted in the form of bricks fulfilled the thermal shock and mechanical requirements but led to an insulation exhibiting gaps in component tests. An advanced insulation on the basis of bonded alumina fibre showed a quasi-elastic material behaviour. Resistance to abrasion was achieved with a protective ceramic coating. The different materials and design concepts are compared and the results provide a good solution for the project.

  4. Method for Synthesizing Extremeley High Temperature Melting Materials

    SciTech Connect

    Saboungi, Marie-Louise and Glorieux, Benoit

    2005-11-22

    The invention relates to a method of synthesizing high-temperature melting materials. More specifically the invention relates to a containerless method of synthesizing very high temperature melting materials such as borides, carbides and transition-metal, lanthanide and actinide oxides, using an Aerodynamic Levitator and a laser. The object of the invention is to provide a method for synthesizing extremely high-temperature melting materials that are otherwise difficult to produce, without the use of containers, allowing the manipulation of the phase (amorphous/crystalline/metastable) and permitting changes of the environment such as different gaseous compositions.

  5. Method For Synthesizing Extremely High-Temperature Melting Materials

    DOEpatents

    Saboungi, Marie-Louise; Glorieux, Benoit

    2005-11-22

    The invention relates to a method of synthesizing high-temperature melting materials. More specifically the invention relates to a containerless method of synthesizing very high temperature melting materials such as borides, carbides and transition-metal, lanthanide and actinide oxides, using an Aerodynamic Levitator and a laser. The object of the invention is to provide a method for synthesizing extremely high-temperature melting materials that are otherwise difficult to produce, without the use of containers, allowing the manipulation of the phase (amorphous/crystalline/metastable) and permitting changes of the environment such as different gaseous compositions.

  6. Method for synthesizing extremely high-temperature melting materials

    DOEpatents

    Saboungi, Marie-Louise; Glorieux, Benoit

    2007-11-06

    The invention relates to a method of synthesizing high-temperature melting materials. More specifically the invention relates to a containerless method of synthesizing very high temperature melting materials such as carbides and transition-metal, lanthanide and actinide oxides, using an aerodynamic levitator and a laser. The object of the invention is to provide a method for synthesizing extremely high-temperature melting materials that are otherwise difficult to produce, without the use of containers, allowing the manipulation of the phase (amorphous/crystalline/metastable) and permitting changes of the environment such as different gaseous compositions.

  7. Development of advanced high-temperature heat flux sensors

    NASA Technical Reports Server (NTRS)

    Atkinson, W. H.; Strange, R. R.

    1982-01-01

    Various configurations of high temperature, heat flux sensors were studied to determine their suitability for use in experimental combustor liners of advanced aircraft gas turbine engines. It was determined that embedded thermocouple sensors, laminated sensors, and Gardon gauge sensors, were the most viable candidates. Sensors of all three types were fabricated, calibrated, and endurance tested. All three types of sensors met the fabricability survivability, and accuracy requirements established for their application.

  8. Thermal Expansion Studies of Selected High-Temperature Thermoelectric Materials

    NASA Astrophysics Data System (ADS)

    Ravi, Vilupanur; Firdosy, Samad; Caillat, Thierry; Brandon, Erik; van der Walde, Keith; Maricic, Lina; Sayir, Ali

    2009-07-01

    Radioisotope thermoelectric generators (RTGs) generate electrical power by converting the heat released from the nuclear decay of radioactive isotopes (typically plutonium-238) into electricity using a thermoelectric converter. RTGs have been successfully used to power a number of space missions and have demonstrated their reliability over an extended period of time (tens of years) and are compact, rugged, radiation resistant, scalable, and produce no noise, vibration or torque during operation. System conversion efficiency for state-of-practice RTGs is about 6% and specific power ≤5.1 W/kg. A higher specific power would result in more onboard power for the same RTG mass, or less RTG mass for the same onboard power. The Jet Propulsion Laboratory has been leading, under the advanced thermoelectric converter (ATEC) project, the development of new high-temperature thermoelectric materials and components for integration into advanced, more efficient RTGs. Thermoelectric materials investigated to date include skutterudites, the Yb14MnSb11 compound, and SiGe alloys. The development of long-lived thermoelectric couples based on some of these materials has been initiated and is assisted by a thermomechanical stress analysis to ensure that all stresses under both fabrication and operation conditions will be within yield limits for those materials. Several physical parameters are needed as input to this analysis. Among those parameters, the coefficient of thermal expansion (CTE) is critically important. Thermal expansion coefficient measurements of several thermoelectric materials under consideration for ATEC are described in this paper. The stress response at the interfaces in material stacks subjected to changes in temperature is discussed, drawing on work from the literature and project-specific tools developed here. The degree of CTE mismatch and the associated effect on the formation of stress is highlighted.

  9. Multiyear Program Plan for the High Temperature Materials Laboratory

    SciTech Connect

    Arvid E. Pasto

    2000-03-17

    Recently, the U.S. Department of Energy's (DOE) Office of Heavy Vehicle Technologies (OHVT) prepared a Technology Roadmap describing the challenges facing development of higher fuel efficiency, less polluting sport utility vehicles, vans, and commercial trucks. Based on this roadmap, a multiyear program plan (MYPP) was also developed, in which approaches to solving the numerous challenges are enumerated. Additional planning has been performed by DOE and national laboratory staff, on approaches to solving the numerous challenges faced by heavy vehicle system improvements. Workshops and planning documents have been developed concerning advanced aerodynamics, frictional and other parasitic losses, and thermal management. Similarly, the Heavy Vehicle Propulsion Materials Program has developed its own multiyear program plan. The High Temperature Materials Laboratory, a major user facility sponsored by OHVT, has now developed its program plan, described herein. Information was gathered via participation in the development of OHVT's overall Technology Roadmap and MYPP, through personal contacts within the materials-user community, and from attendance at conferences and expositions. Major materials issues for the heavy vehicle industry currently center on trying to increase efficiency of (diesel) engines while at the same time reducing emissions (particularly NO{sub x} and particulates). These requirements dictate the use of increasingly stronger, higher-temperature capable and more corrosion-resistant materials of construction, as well as advanced catalysts, particulate traps, and other pollution-control devices. Exhaust gas recirculation (EGR) is a technique which will certainly be applied to diesel engines in the near future, and its use represents a formidable challenge, as will be described later. Energy-efficient, low cost materials processing methods and surface treatments to improve wear, fracture, and corrosion resistance are also required.

  10. Thermal Expansion Studies of Selected High Temperature Thermoelectric Materials

    NASA Technical Reports Server (NTRS)

    Ravi, Vilupanur; Firdosy, Samad; Caillat, Thierry; Brandon, Erik; Van Der Walde, Keith; Maricic, Lina; Sayir, Ali

    2008-01-01

    Radioisotope thermoelectric generators (RTGs) generate electrical power by converting the heat released from the nuclear decay of radioactive isotopes (typically plutonium-238) into electricity using a thermoelectric converter. RTGs have been successfully used to power a number of space missions and have demonstrated their reliability over an extended period of time (tens of years) and are compact, rugged, radiation resistant, scalable, and produce no noise, vibration or torque during operation. System conversion efficiency for state-of-practice RTGs is about 6% and specific power less than or equal to 5.1 W/kg. Higher specific power would result in more on-board power for the same RTG mass, or less RTG mass for the same on-board power. The Jet Propulsion Laboratory has been leading, under the advanced thermoelectric converter (ATEC) project, the development of new high-temperature thermoelectric materials and components for integration into advanced, more efficient RTGs. Thermoelectric materials investigated to date include skutterudites, the Yb14MnSb11 compound, and SiGe alloys. The development of long-lived thermoelectric couples based on some of these materials has been initiated and is assisted by a thermo-mechanical stress analysis to ensure that all stresses under both fabrication and operation conditions will be within yield limits for those materials. Several physical parameters are needed as input to this analysis. Among those parameters, the coefficient of thermal expansion (CTE) is critically important. Thermal expansion coefficient measurements of several thermoelectric materials under consideration for ATEC are described in this paper. The stress response at the interfaces in material stacks subjected to changes in temperature is discussed, drawing on work from the literature and project-specific tools developed here. The degree of CTE mismatch and the associated effect on the formation of stress is highlighted.

  11. High-entropy alloys as high-temperature thermoelectric materials

    SciTech Connect

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-14

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  12. High-entropy alloys as high-temperature thermoelectric materials

    NASA Astrophysics Data System (ADS)

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-01

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  13. Pressure Resistance Welding of High Temperature Metallic Materials

    SciTech Connect

    N. Jerred; L. Zirker; I. Charit; J. Cole; M. Frary; D. Butt; M. Meyer; K. L. Murty

    2010-10-01

    Pressure Resistance Welding (PRW) is a solid state joining process used for various high temperature metallic materials (Oxide dispersion strengthened alloys of MA957, MA754; martensitic alloy HT-9, tungsten etc.) for advanced nuclear reactor applications. A new PRW machine has been installed at the Center for Advanced Energy Studies (CAES) in Idaho Falls for conducting joining research for nuclear applications. The key emphasis has been on understanding processing-microstructure-property relationships. Initial studies have shown that sound joints can be made between dissimilar materials such as MA957 alloy cladding tubes and HT-9 end plugs, and MA754 and HT-9 coupons. Limited burst testing of MA957/HT-9 joints carried out at various pressures up to 400oC has shown encouraging results in that the joint regions do not develop any cracking. Similar joint strength observations have also been made by performing simple bend tests. Detailed microstructural studies using SEM/EBSD tools and fatigue crack growth studies of MA754/HT-9 joints are ongoing.

  14. Fabrication of High Temperature Cermet Materials for Nuclear Thermal Propulsion

    NASA Technical Reports Server (NTRS)

    Hickman, Robert; Panda, Binayak; Shah, Sandeep

    2005-01-01

    Processing techniques are being developed to fabricate refractory metal and ceramic cermet materials for Nuclear Thermal Propulsion (NTP). Significant advances have been made in the area of high-temperature cermet fuel processing since RoverNERVA. Cermet materials offer several advantages such as retention of fission products and fuels, thermal shock resistance, hydrogen compatibility, high conductivity, and high strength. Recent NASA h d e d research has demonstrated the net shape fabrication of W-Re-HfC and other refractory metal and ceramic components that are similar to UN/W-Re cermet fuels. This effort is focused on basic research and characterization to identify the most promising compositions and processing techniques. A particular emphasis is being placed on low cost processes to fabricate near net shape parts of practical size. Several processing methods including Vacuum Plasma Spray (VPS) and conventional PM processes are being evaluated to fabricate material property samples and components. Surrogate W-Re/ZrN cermet fuel materials are being used to develop processing techniques for both coated and uncoated ceramic particles. After process optimization, depleted uranium-based cermets will be fabricated and tested to evaluate mechanical, thermal, and hot H2 erosion properties. This paper provides details on the current results of the project.

  15. Stability of Materials in High Temperature Water Vapor: SOFC Applications

    NASA Technical Reports Server (NTRS)

    Opila, E. J.; Jacobson, N. S.

    2010-01-01

    Solid oxide fuel cell material systems require long term stability in environments containing high-temperature water vapor. Many materials in fuel cell systems react with high-temperature water vapor to form volatile hydroxides which can degrade cell performance. In this paper, experimental methods to characterize these volatility reactions including the transpiration technique, thermogravimetric analysis, and high pressure mass spectrometry are reviewed. Experimentally determined data for chromia, silica, and alumina volatility are presented. In addition, data from the literature for the stability of other materials important in fuel cell systems are reviewed. Finally, methods for predicting material recession due to volatilization reactions are described.

  16. Flexible high-temperature dielectric materials from polymer nanocomposites.

    PubMed

    Li, Qi; Chen, Lei; Gadinski, Matthew R; Zhang, Shihai; Zhang, Guangzu; Li, Haoyu; Haque, Aman; Chen, Long-Qing; Jackson, Tom; Wang, Qing

    2015-07-30

    Dielectric materials, which store energy electrostatically, are ubiquitous in advanced electronics and electric power systems. Compared to their ceramic counterparts, polymer dielectrics have higher breakdown strengths and greater reliability, are scalable, lightweight and can be shaped into intricate configurations, and are therefore an ideal choice for many power electronics, power conditioning, and pulsed power applications. However, polymer dielectrics are limited to relatively low working temperatures, and thus fail to meet the rising demand for electricity under the extreme conditions present in applications such as hybrid and electric vehicles, aerospace power electronics, and underground oil and gas exploration. Here we describe crosslinked polymer nanocomposites that contain boron nitride nanosheets, the dielectric properties of which are stable over a broad temperature and frequency range. The nanocomposites have outstanding high-voltage capacitive energy storage capabilities at record temperatures (a Weibull breakdown strength of 403 megavolts per metre and a discharged energy density of 1.8 joules per cubic centimetre at 250 degrees Celsius). Their electrical conduction is several orders of magnitude lower than that of existing polymers and their high operating temperatures are attributed to greatly improved thermal conductivity, owing to the presence of the boron nitride nanosheets, which improve heat dissipation compared to pristine polymers (which are inherently susceptible to thermal runaway). Moreover, the polymer nanocomposites are lightweight, photopatternable and mechanically flexible, and have been demonstrated to preserve excellent dielectric and capacitive performance after intensive bending cycles. These findings enable broader applications of organic materials in high-temperature electronics and energy storage devices.

  17. Flexible high-temperature dielectric materials from polymer nanocomposites

    NASA Astrophysics Data System (ADS)

    Li, Qi; Chen, Lei; Gadinski, Matthew R.; Zhang, Shihai; Zhang, Guangzu; Li, Haoyu; Haque, Aman; Chen, Long-Qing; Jackson, Tom; Wang, Qing

    2015-07-01

    Dielectric materials, which store energy electrostatically, are ubiquitous in advanced electronics and electric power systems. Compared to their ceramic counterparts, polymer dielectrics have higher breakdown strengths and greater reliability, are scalable, lightweight and can be shaped into intricate configurations, and are therefore an ideal choice for many power electronics, power conditioning, and pulsed power applications. However, polymer dielectrics are limited to relatively low working temperatures, and thus fail to meet the rising demand for electricity under the extreme conditions present in applications such as hybrid and electric vehicles, aerospace power electronics, and underground oil and gas exploration. Here we describe crosslinked polymer nanocomposites that contain boron nitride nanosheets, the dielectric properties of which are stable over a broad temperature and frequency range. The nanocomposites have outstanding high-voltage capacitive energy storage capabilities at record temperatures (a Weibull breakdown strength of 403 megavolts per metre and a discharged energy density of 1.8 joules per cubic centimetre at 250 degrees Celsius). Their electrical conduction is several orders of magnitude lower than that of existing polymers and their high operating temperatures are attributed to greatly improved thermal conductivity, owing to the presence of the boron nitride nanosheets, which improve heat dissipation compared to pristine polymers (which are inherently susceptible to thermal runaway). Moreover, the polymer nanocomposites are lightweight, photopatternable and mechanically flexible, and have been demonstrated to preserve excellent dielectric and capacitive performance after intensive bending cycles. These findings enable broader applications of organic materials in high-temperature electronics and energy storage devices.

  18. TOPICAL REVIEW: High-temperature microwave processing of materials

    NASA Astrophysics Data System (ADS)

    Bykov, Yu V.; Rybakov, K. I.; Semenov, V. E.

    2001-07-01

    This article reviews the physical aspects of a cross-disciplinary science and technology field: the microwave processing of materials. High-temperature microwave processing has a clear industrial perspective in such areas as the production of advanced ceramics, the deposition of thermal barrier coatings, the remediation of hazardous wastes etc. This review starts with the relevant fundamental notions regarding the absorption of electromagnetic waves, heat transfer and the electrodynamics of single- and multimode microwave cavities. Useful formulae, estimates, and interrelations between process variables are presented. This is followed by a review of process examples illustrating the specific features of microwave processing: reduction in energy consumption and process duration, rapid and controllable heating, peculiar temperature distribution, and selectivity of energy deposition. Much attention is given to the advantages of higher-frequency millimetre-wave processing, which include the enhanced absorption in many materials of industrial interest, improved uniformity of electromagnetic energy and temperature, and the possibility of surface treatment. The phenomenon of microwave process rate enhancement is addressed in connection with the problem of the non-thermal microwave effect on mass transport in solids. Both experimental and theoretical approaches to the identification of the mechanism responsible for this effect are illustrated. Finally, the physical and technical factors influencing microwave technology scaleup and transfer to industry are discussed.

  19. Processing of extraterrestrial materials by high temperature vacuum vaporization

    NASA Technical Reports Server (NTRS)

    Grimley, R. T.; Lipschutz, M. E.

    1983-01-01

    It is noted that problems associated with the extraction and concentration of elements and commpounds important for the construction and operation of space habitats have received little attention. High temperature vacuum vaporization is considered a promising approach; this is a technique for which the space environment offers advantages in the form of low ambient pressures and temperatures and the possibility of sustained high temperatures via solar thermal energy. To establish and refine this new technology, experimental determinations must be made of the material release profiles as a function of temperature, of the release kinetics and chemical forms of material being transported, and of the various means of altering release kinetics. Trace element data determined by neutron activation analysis of meteorites heated to 1400 C in vacuum is summarized. The principal tool, high temperature spectrometry, is used to examine the vaporization thermodynamics and kinetics of major and minor elements from complex multicomponent extraterrestrial materials.

  20. Invited Article: Indenter materials for high temperature nanoindentation.

    PubMed

    Wheeler, J M; Michler, J

    2013-10-01

    As nanoindentation at high temperatures becomes increasingly popular, a review of indenter materials for usage at high temperatures is instructive for identifying appropriate indenter-sample materials combinations to prevent indenter loss or failure due to chemical reactions or wear during indentation. This is an important consideration for nanoindentation as extremely small volumes of reacted indenter material will have a significant effect on measurements. The high temperature hardness, elastic modulus, thermal properties, and chemical reactivities of diamond, boron carbide, silicon carbide, tungsten carbide, cubic boron nitride, and sapphire are discussed. Diamond and boron carbide show the best elevated temperature hardness, while tungsten carbide demonstrates the lowest chemical reactivity with the widest array of elements.

  1. Alternative Processing of High Temperature Hafnium and Zirconium Based Materials

    NASA Technical Reports Server (NTRS)

    Gasch, Matthew; Gusman, Michael; Ellerby, Don; Irby, Edward; Johnson, Sylvia M.

    2003-01-01

    The behavior of refractory hafnium and zirconium based materials are being investigated at NASA Ames as part of ongoing research aimed at developing superior heat resistant materials for aerospace applications. Hafnium and zirconium diboride based materials have shown high temperature capabilities in simulated reentry environments indicating that these materials may successfully operate as reusable oxidation resistant components for leading edge applications. Due to the refractory nature of these materials, processing of fine-grained uniform microstructures poses a number of challenges. To better understand the process-property-microstructure relationship, processing of these materials has been carried out with conventional hot pressing in addition to the novel approach of Spark Plasma Sintering (SPS). The two processing methods are compared and contrasted in an evaluation of the sintering behavior of high temperature diboride based materials and preliminary physical and mechanical properties are presented.

  2. High Temperature Ultrasonic Transducers : Material Selection and Testing

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Bruno, Alessandro

    2012-01-01

    The task of my two-months internship was to test different materials to be used to build an high temperature transducer, to develop some prototypes and to test their performance, to assess the reliability of commercial product rated for such a temperature, as well as to collaborate in developing the signal processing code to measure the condensed water levels.

  3. Materials Degradation Studies for High Temperature Steam Electrolysis Systems

    SciTech Connect

    Paul Demkowicz; Pavel Medvedev; Kevin DeWall; Paul Lessing

    2007-06-01

    Experiments are currently in progress to assess the high temperature degradation behavior of materials in solid oxide electrolysis systems. This research includes the investigation of various electrolysis cell components and balance of plant materials under both anodic and cathodic gas atmospheres at temperatures up to 850°C. Current results include corrosion data for a high temperature nickel alloy used for the air-side flow field in electrolysis cells and a commercial ferritic stainless steel used as the metallic interconnect. Three different corrosion inhibiting coatings were also tested on the steel material. The samples were tested at 850ºC for 500 h in both air and H2O/H2 atmospheres. The results of this research will be used to identify degradation mechanisms and demonstrate the suitability of candidate materials for long-term operation in electrolysis cells.

  4. Corrosion of high temperature metallic materials in VHTR

    NASA Astrophysics Data System (ADS)

    Cabet, C.; Rouillard, F.

    2009-07-01

    Helium coolant of High Temperature Reactors is expected to contain impurities which can interact with structural nickel base metallic materials at elevated temperatures. A continuous, self-healing, chromia-based surface scale is needed to act as a barrier against the reactive gasses. However in specific operational conditions, a process occurs at high temperature which irreversibly reduces the chromia layer. The unprotected alloy can then suffer from deleterious corrosion phenomena, such as carburization or decarburization, which can significantly impact the mechanical stability. First, control of the helium chemistry can be used to mitigate the high temperature corrosion of nickel base alloys by suppressing the chromia reduction reaction. Optimization of the alloy composition is a further solution as chromia forming alloys exhibit different oxidation rates in relation to their content of minor reactive elements. Data published on Alloy 617 and Alloy 230 is reviewed in the present paper.

  5. High Temperature Materials Interim Data Qualification Report FY 2011

    SciTech Connect

    Nancy Lybeck

    2011-08-01

    Projects for the very high temperature reactor (VHTR) Technology Development Office provide data in support of Nuclear Regulatory Commission licensing of the VHTR. Fuel and materials to be used in the reactor are tested and characterized to quantify performance in high temperature and high fluence environments. The VHTR program has established the Next Generation Nuclear Plant (NGNP) Data Management and Analysis System (NDMAS) to ensure that VHTR data are qualified for use, stored in a readily accessible electronic form, and analyzed to extract useful results. This document focuses on the first NDMAS objective. It describes the High Temperature Materials characterization data stream, the processing of these data within NDMAS, and reports the interim fiscal year (FY) 2011 qualification status of the data. Data qualification activities within NDMAS for specific types of data are determined by the data qualification category assigned by the data generator. The High Temperature Materials data are being collected under the Nuclear Quality Assurance (NQA)-1 guidelines and will be qualified data. For NQA-1 qualified data, the qualification activities include: (1) capture testing to confirm that the data stored within NDMAS are identical to the raw data supplied, (2) accuracy testing to confirm that the data are an accurate representation of the system or object being measured, and (3) documenting that the data were collected under an NQA-1 or equivalent Quality Assurance program. Currently, data from seven test series within the High Temperature Materials data stream have been entered into the NDMAS vault, including tensile tests, creep tests, and cyclic tests. Of the 5,603,682 records currently in the vault, 4,480,444 have been capture passed, and capture testing is in process for the remaining 1,123,238.

  6. High power densities from high-temperature material interactions

    SciTech Connect

    Morris, J.F.

    1981-01-01

    Thermionic energy conversion (TEC) and metallic-fluid heat pipes (MFHPs) offer important and unique advantages in terrestrial and space energy processing. And they are well suited to serve together synergistically. TEC and MFHPs operate through working-fluid vaporization, condensation cycles that accept great thermal power densities at high temperatures. TEC and MFHPs have apparently simple, isolated performance mechanisms that are somewhat similar. And they also have obviously difficult, complected material problems that again are somewhat similar. Intensive investigation reveals that aspects of their operating cycles and material problems tend to merge: high-temperature material effects determine the level and lifetime of performance. Simplified equations verify the preceding statement for TEC and MFHPs. Material properties and interactions exert primary influences on operational effectiveness. And thermophysicochemical stabilities dictate operating temperatures which regulate the thermoemissive currents of TEC and the vaporization flow rates of MFHPs. Major high-temperature material problems of TEC and MFHPs have been solved. These solutions lead to productive, cost-effective applications of current TEC and MFHPs - and point to significant improvements with anticipated technological gains.

  7. Advancement of High Temperature Black Liquor Gasification Technology

    SciTech Connect

    Craig Brown; Ingvar Landalv; Ragnar Stare; Jerry Yuan; Nikolai DeMartini; Nasser Ashgriz

    2008-03-31

    Weyerhaeuser operates the world's only commercial high-temperature black liquor gasifier at its pulp mill in New Bern, NC. The unit was started-up in December 1996 and currently processes about 15% of the mill's black liquor. Weyerhaeuser, Chemrec AB (the gasifier technology developer), and the U.S. Department of Energy recognized that the long-term, continuous operation of the New Bern gasifier offered a unique opportunity to advance the state of high temperature black liquor gasification toward the commercial-scale pressurized O2-blown gasification technology needed as a foundation for the Forest Products Bio-Refinery of the future. Weyerhaeuser along with its subcontracting partners submitted a proposal in response to the 2004 joint USDOE and USDA solicitation - 'Biomass Research and Development Initiative'. The Weyerhaeuser project 'Advancement of High Temperature Black Liquor Gasification' was awarded USDOE Cooperative Agreement DE-FC26-04NT42259 in November 2004. The overall goal of the DOE sponsored project was to utilize the Chemrec{trademark} black liquor gasification facility at New Bern as a test bed for advancing the development status of molten phase black liquor gasification. In particular, project tasks were directed at improvements to process performance and reliability. The effort featured the development and validation of advanced CFD modeling tools and the application of these tools to direct burner technology modifications. The project also focused on gaining a fundamental understanding and developing practical solutions to address condensate and green liquor scaling issues, and process integration issues related to gasifier dregs and product gas scrubbing. The Project was conducted in two phases with a review point between the phases. Weyerhaeuser pulled together a team of collaborators to undertake these tasks. Chemrec AB, the technology supplier, was intimately involved in most tasks, and focused primarily on the design, specification and

  8. Ultra-High Temperature Materials Characterization for Space and Missile Applications

    NASA Technical Reports Server (NTRS)

    Rogers, Jan; Hyers, Robert

    2007-01-01

    Numerous advanced space and missile technologies including propulsion systems require operations at high temperatures. Some very high-temperature materials are being developed to meet these needs, including refractory metal alloys, carbides, borides, and silicides. System design requires data for materials properties at operating temperatures. Materials property data are not available at the desired operating temperatures for many materials of interest. The objective of this work is to provide important physical property data at ultra-high temperatures. The MSFC Electrostatic Levitation (ESL) facility can provide measurements of thermophysical properties which include: creep strength, emissivity, density and thermal expansion. ESL uses electrostatic fields to position samples between electrodes during processing and characterization experiments. Samples float between the electrodes during studies and are free from any contact with a container or test apparatus. This provides a high purity environment for the study of high-temperature, reactive materials. ESL can be used to process a wide variety of materials including metals, alloys, ceramics, glasses and semiconductors. A system for the determination of total hemispherical emissivity is being developed for the MSFC ESL facility by AZ Technology Inc. The instrument has been designed to provide emissivity measurements for samples during ESL experiments over the temperature range 700-3400K. A novel non-contact technique for the determination of high-temperature creep strength has been developed. Data from selected ESL-based characterization studies will be presented. The ESL technique could advance space and missile technologies by advancing the knowledge base and the technology readiness level for ultra-high temperature materials. Applications include non-eroding nozzle materials and lightweight, high-temperature alloys for turbines and structures.

  9. High Temperature Polyimide Materials in Extreme Temperature Environments

    NASA Technical Reports Server (NTRS)

    Johnson, Theodore F.; Gates, Thomas S.

    2001-01-01

    At the end of the NASA High Speed Research (HSR) Program, NASA Langley Research Center (LaRC) began a program to screen the high-temperature Polymeric Composite Materials (PMCs) characterized by the HSR Durability Program for possible use in Reusable Launch Vehicles (RLVs) operating under extreme temperature conditions. The HSR Program focused on developing material-related technologies to enable a High Speed Civil Transport (HSCT) capable of operating temperatures ranging from 54 C (-65 F) to 177 C (350 F). A high-temperature polymeric resin, PETI-5 was used in the HSR Program to satisfy the requirements for performance and durability for a PMC. For RLVs, it was anticipated that this high temperature material would contribute to reducing the overall weight of a vehicle by eliminating or reducing the thermal protection required to protect the internal structural elements of the vehicle and increasing the structural strain limits. The tests were performed to determine temperature-dependent mechanical and physical proper-ties of IM7/PETI-5 composite over a temperature range from cryogenic temperature -253 C (-423F) to the material's maximum use temperature of 230 C (450 F). This paper presents results from the test program for the temperature-dependent mechanical and physical properties of IM7/PETI-5 composite in the temperature range from -253 C (-423 F) to 27 C (80 F).

  10. Surface Fatigue Life of High Temperature Gear Materials

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.

    1994-01-01

    Three high temperature gear materials were evaluated using spur gear surface fatigue tests. These materials were, VASCO max 350, VASCO matrix 2, and nitralloy N and were evaluated for possible use in high temperature gear applications. The fatigue life of the three high temperature gear materials were compared with the life of the standard AISI 9310 aircraft gear material. Surface fatigue tests were conducted at a lubricant inlet temperature of 321 K (120 F), a lubricant outlet temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), a speed of 10,000 rpm, and with a synthetic paraffinic lubricant. The life of the nitralloy N was approximately the same as the AISI 9310, the life of the VASCO max 350 was much less than the AISI 9310 while the life of the VASCO matrix 2 was several times the life of the AISI 9310. The VASCO max 350 also showed very low fracture toughness with approximately half of the gears failed by tooth fracture through the fatigue spall. The VASCO matrix 2 had approximately 10-percent fracture failure through the fatigue spalls indicating moderate to good fracture toughness.

  11. Sealing Materials for Use in Vacuum at High Temperatures

    NASA Technical Reports Server (NTRS)

    Pettit, Donald R.; Camarda, Charles J.; Lee Vaughn, Wallace

    2012-01-01

    Sealing materials that can be applied and left in place in vacuum over a wide range of temperatures (especially temperatures of a few thousand degrees Celsius) have been conceived and investigated for potential utility in repairing thermal-protection tiles on the space shuttles in orbit before returning to Earth. These materials are also adaptable to numerous terrestrial applications that involve vacuum processing and/or repair of structures that must withstand high temperatures. These materials can be formulated to have mechanical handling characteristics ranging from almost freely flowing liquid-like consistency through paste-like consistency to stiff puttylike consistency, and to retain these characteristics in vacuum until heated to high curing temperatures. A sealing material of this type can be formulated to be used in any of several different ways for example, to be impregnated into a high-temperature-fabric patch, impregnated into a high-temperature-fabric gasket for sealing a patch, applied under a patch, or applied alone in the manner of putty or wallboard compound. The sealing material must be formulated to be compatible with, and adhere to, the structural material(s) to be repaired. In general, the material consists of a vacuum-compatible liquid containing one or more dissolved compound(s) and/or mixed with suspended solid particles. Depending on the intended application, the liquid can be chosen to be of a compound that can remain in place in vacuum for a time long enough to be useful, and/or to evaporate or decompose in a controlled way to leave a useful solid residue behind. The evaporation rate is determined by proper choice of vapor pressure, application of heat, and/or application of ultraviolet light or other optical radiation. The liquid chosen for the original space shuttle application is a commercial silicone vacuum-pump oil.

  12. PETIs as High-Temperature Resin-Transfer-Molding Materials

    NASA Technical Reports Server (NTRS)

    Connell, John N.; Smith, Joseph G., Jr.; Hergenrother, Paul M.

    2005-01-01

    Compositions of, and processes for fabricating, high-temperature composite materials from phenylethynyl-terminated imide (PETI) oligomers by resin-transfer molding (RTM) and resin infusion have been developed. Composites having a combination of excellent mechanical properties and long-term high-temperature stability have been readily fabricated. These materials are particularly useful for the fabrication of high-temperature structures for jet-engine components, structural components on highspeed aircraft, spacecraft, and missiles. Phenylethynyl-terminated amide acid oligomers that are precursors of PETI oligomers are easily made through the reaction of a mixture of aromatic diamines with aromatic dianhydrides at high stoichiometric offsets and 4-phenylethynylphthalic anhydride (PEPA) as an end-capper in a polar solvent such as N-methylpyrrolidinone (NMP). These oligomers are subsequently cyclodehydrated -- for example, by heating the solution in the presence of toluene to remove the water by azeotropic distillation to form low-molecular-weight imide oligomers. More precisely, what is obtained is a mixture of PETI oligomeric species, spanning a range of molecular weights, that exhibits a stable melt viscosity of less than approximately 60 poise (and generally less than 10 poise) at a temperature below 300 deg C. After curing of the oligomers at a temperature of 371 deg C, the resulting polymer can have a glass-transition temperature (Tg) as high as 375 C, the exact value depending on the compositions.

  13. Electrical properties of materials for high temperature strain gage applications

    NASA Technical Reports Server (NTRS)

    Brittain, John O.

    1989-01-01

    A study was done on the electrical resistance of materials that are potentially useful as resistance strain gages at high temperatures under static strain conditions. Initially a number of binary alloys were investigated. Later, third elements were added to these alloys, all of which were prepared by arc melting. Several transition metals were selected for experimentation, most prepared as thin films. Difficulties with electrical contacts thwarted efforts to extend measurements to the targeted 1000 C, but results obtained did suggest ways of improving the electrical resistance characteristics of certain materials.

  14. High-temperature behavior of advanced spacecraft TPS

    NASA Technical Reports Server (NTRS)

    Pallix, Joan

    1994-01-01

    The objective of this work has been to develop more efficient, lighter weight, and higher temperature thermal protection systems (TPS) for future reentry space vehicles. The research carried out during this funding period involved the design, analysis, testing, fabrication, and characterization of thermal protection materials to be used on future hypersonic vehicles. This work is important for the prediction of material performance at high temperature and aids in the design of thermal protection systems for a number of programs including programs such as the National Aerospace Plane (NASP), Pegasus and Pegasus/SWERVE, the Comet Rendezvous and Flyby Vehicle (CRAF), and the Mars mission entry vehicles. Research has been performed in two main areas including development and testing of thermal protection systems (TPS) and computational research. A variety of TPS materials and coatings have been developed during this funding period. Ceramic coatings were developed for flexible insulations as well as for low density ceramic insulators. Chemical vapor deposition processes were established for the fabrication of ceramic matrix composites. Experimental testing and characterization of these materials has been carried out in the NASA Ames Research Center Thermophysics Facilities and in the Ames time-of-flight mass spectrometer facility. By means of computation, we have been better able to understand the flow structure and properties of the TPS components and to estimate the aerothermal heating, stress, ablation rate, thermal response, and shape change on the surfaces of TPS. In addition, work for the computational surface thermochemistry project has included modification of existing computer codes and creating new codes to model material response and shape change on atmospheric entry vehicles in a variety of environments (e.g., earth and Mars atmospheres).

  15. New materials for high temperature turbines; ONERA's DS composites confronted with blade problems

    NASA Technical Reports Server (NTRS)

    Bibring, H.

    1977-01-01

    ONERA's refractory DS composites were cited as materials required for use in advanced aircraft turbines, operating at high temperatures. These materials were found to be reliable in the construction of turbine blades. Requirements for a blade material in aircraft turbines operating at higher temperatures were compared with the actual performance as found in COTAC DS composite testing. The structure and properties of the more fully developed 74 and 741 types were specified. High temperature structural stability, impact of thermal and mechanical fatigue, oxidation resistance and coating capability were thoroughly evaluated. The problem of cooling passages in DS eutectic blades is also outlined.

  16. High temperature material interactions of thermoelectric systems using silicon germanium.

    NASA Technical Reports Server (NTRS)

    Stapfer, G.; Truscello, V. C.

    1973-01-01

    The efficient use of silicon germanium thermoelectric material for radioisotope thermoelectric generators (RTG) is achieved by operation at relatively high temperatures. The insulation technique which is most appropriate for this application uses multiple layers of molybdenum foil and astroquartz. Even so, the long term operation of these materials at elevated temperatures can cause material interaction to occur within the system. To investigate these material interactions, the Jet Propulsion Laboratory is currently testing a number of thermoelectric modules which use four silicon germanium thermoelectric couples in conjunction with the multifoil thermal insulation. The paper discusses the results of the ongoing four-couple module test program and correlates test results with those of a basic material test program.

  17. Combustion and Plasma Synthesis of High-Temperature Materials

    NASA Astrophysics Data System (ADS)

    Munir, Z. A.; Holt, J. B.

    1997-04-01

    KEYNOTE ADDRESS. Self-Propagating High-Temperature Synthesis: Twenty Years of Search and Findings (A. Merzhanov). SOLID-STATE COMBUSTION SYNTHESIS. Recent Progress in Combustion Synthesis of High-Performance Materials in Japan (M. Koizumi & Y. Miyamoto). Modeling and Numerical Computation of a Nonsteady SHS Process (A. Bayliss & B. Matkowsky). New Models of Quasiperiodic Burning in Combustion Synthesis (S. Margolis, et al.). Modeling of SHS Operations (V. Hlavacek, et al.). Combustion Theory for Sandwiches of Alloyable Materials (R. Armstrong & M. Koszykowski). Observations on the Combustion Reaction Between Thin Foils of Ni and Al (U. Anselmi-Tamburini & Z. Munir). Combustion Synthesis of Intermetallic Compounds (Y. Kaieda, et al.). Combustion Synthesis of Nickel Aluminides (B. Rabin, et al.). Self-Propagating High-Temperature Synthesis of NiTi Intermetallics (H. Yi & J. Moore). Shock-Induced Chemical Synthesis of Intermetallic Compounds (S. Work, et al.). Advanced Ceramics Via SHS (T. DeAngelis & D. Weiss). In-Situ Formation of SiC and SiC-C Blocked Solids by Self-Combustion Synthesis (S. Ikeda, et al.). Powder Purity and Morphology Effects in Combustion-Synthesis Reactions (L. Kecskes, et al.). Simultaneous Synthesis and Densification of Ceramic Components Under Gas Pressure by SHS (Y. Miyamoto & M. Koizumi). The Use of Self-Propagating High-Temperature Synthesis of High-Density Titanium Diboride (P. Zavitsanos, et al.). Metal--Ceramic Composite Pipes Produced by a Centrifugal-Thermit Process (O. Odawara). Simultaneous Combustion Synthesis and Densification of AIN (S. Dunmead, et al.). Fabrication of a Functionally Gradient Material by Using a Self-Propagating Reaction Process (N. Sata, et al.). Combustion Synthesis of Oxide-Carbide Composites (L. Wang, et al.). Heterogeneous Reaction Mechanisms in the Si-C System Under Conditions of Solid Combustion (R. Pampuch, et al.). Experimental Modeling of Particle-Particle Interactions During SHS of TiB2 -Al2O3 (K. Logan

  18. Advanced High-Temperature Flexible TPS for Inflatable Aerodynamic Decelerators

    NASA Technical Reports Server (NTRS)

    DelCorso, Joseph A.; Cheatwood, F. McNeil; Bruce, Walter E., III; Hughes, Stephen J.; Calomino, Anthony M.

    2011-01-01

    Typical entry vehicle aeroshells are limited in size by the launch vehicle shroud. Inflatable aerodynamic decelerators allow larger aeroshell diameters for entry vehicles because they are not constrained to the launch vehicle shroud diameter. During launch, the hypersonic inflatable aerodynamic decelerator (HIAD) is packed in a stowed configuration. Prior to atmospheric entry, the HIAD is deployed to produce a drag device many times larger than the launch shroud diameter. The large surface area of the inflatable aeroshell provides deceleration of high-mass entry vehicles at relatively low ballistic coefficients. Even for these low ballistic coefficients there is still appreciable heating, requiring the HIAD to employ a thermal protection system (TPS). This TPS must be capable of surviving the heat pulse, and the rigors of fabrication handling, high density packing, deployment, and aerodynamic loading. This paper provides a comprehensive overview of flexible TPS tests and results, conducted over the last three years. This paper also includes an overview of each test facility, the general approach for testing flexible TPS, the thermal analysis methodology and results, and a comparison with 8-foot High Temperature Tunnel, Laser-Hardened Materials Evaluation Laboratory, and Panel Test Facility test data. Results are presented for a baseline TPS layup that can withstand a 20 W/cm2 heat flux, silicon carbide (SiC) based TPS layup, and polyimide insulator TPS layup. Recent work has focused on developing material layups expected to survive heat flux loads up to 50 W/cm2 (which is adequate for many potential applications), future work will consider concepts capable of withstanding more than 100 W/cm2 incident radiant heat flux. This paper provides an overview of the experimental setup, material layup configurations, facility conditions, and planned future flexible TPS activities.

  19. Chemical vapor deposition modeling for high temperature materials

    NASA Technical Reports Server (NTRS)

    Goekoglu, Sueleyman

    1992-01-01

    The formalism for the accurate modeling of chemical vapor deposition (CVD) processes has matured based on the well established principles of transport phenomena and chemical kinetics in the gas phase and on surfaces. The utility and limitations of such models are discussed in practical applications for high temperature structural materials. Attention is drawn to the complexities and uncertainties in chemical kinetics. Traditional approaches based on only equilibrium thermochemistry and/or transport phenomena are defended as useful tools, within their validity, for engineering purposes. The role of modeling is discussed within the context of establishing the link between CVD process parameters and material microstructures/properties. It is argued that CVD modeling is an essential part of designing CVD equipment and controlling/optimizing CVD processes for the production and/or coating of high performance structural materials.

  20. Understanding Fundamental Material Degradation Processes in High Temperature Aggressive Chemomechanical Environments

    SciTech Connect

    Stubbins, James; Gewirth, Andrew; Sehitoglu, Huseyin; Sofronis, Petros; Robertson, Ian

    2014-01-16

    The objective of this project is to develop a fundamental understanding of the mechanisms that limit materials durability for very high-temperature applications. Current design limitations are based on material strength and corrosion resistance. This project will characterize the interactions of high-temperature creep, fatigue, and environmental attack in structural metallic alloys of interest for the very high-temperature gas-cooled reactor (VHTR) or Next–Generation Nuclear Plant (NGNP) and for the associated thermo-chemical processing systems for hydrogen generation. Each of these degradation processes presents a major materials design challenge on its own, but in combination, they can act synergistically to rapidly degrade materials and limit component lives. This research and development effort will provide experimental results to characterize creep-fatigue-environment interactions and develop predictive models to define operation limits for high-temperature structural material applications. Researchers will study individually and in combination creep-fatigue-environmental attack processes in Alloys 617, 230, and 800H, as well as in an advanced Ni-Cr oxide dispersion strengthened steel (ODS) system. For comparison, the study will also examine basic degradation processes in nichrome (Ni-20Cr), which is a basis for most high-temperature structural materials, as well as many of the superalloys. These materials are selected to represent primary candidate alloys, one advanced developmental alloy that may have superior high-temperature durability, and one model system on which basic performance and modeling efforts can be based. The research program is presented in four parts, which all complement each other. The first three are primarily experimental in nature, and the last will tie the work together in a coordinated modeling effort. The sections are (1) dynamic creep-fatigue-environment process, (2) subcritical crack processes, (3) dynamic corrosion – crack

  1. Characterization of sapphire: For its material properties at high temperatures

    NASA Astrophysics Data System (ADS)

    Bal, Harman Singh

    There are numerous needs for sensing, one of which is in pressure sensing for high temperature application such as combustion related process and embedded in aircraft wings for reusable space vehicles. Currently, silicon based MEMS technology is used for pressure sensing. However, due to material properties the sensors have a limited range of approximately 600 °C which is capable of being pushed towards 1000 °C with active cooling. This can introduce reliability issues when you add more parts and high flow rates to remove large amounts of heat. To overcome this challenge, sapphire is investigated for optical based pressure transducers at temperatures approaching 1400 °C. Due to its hardness and chemical inertness, traditional cutting and etching methods used in MEMS technology are not applicable. A method that is being investigated as a possible alternative is laser machining using a picosecond laser. In this research, we study the material property changes that occur from laser machining and quantify the changes with the experimental results obtained by testing sapphire at high-temperature with a standard 4-point bending set-up.

  2. Enhanced High Temperature Performance of NOx Reduction Catalyst Materials

    SciTech Connect

    Gao, Feng; Kim, Do Heui; Luo, Jinyong; Muntean, George G.; Peden, Charles HF; Howden, Ken; Currier, Neal; Kamasamudram, Krishna; Kumar, Ashok; Li, Junhui; Stafford, Randy; Yezerets, Aleksey; Castagnola, Mario; Chen, Hai Ying; Hess, Howard ..

    2012-12-31

    Two primary NOx after-treatment technologies have been recognized as the most promising approaches for meeting stringent NOx emission standards for diesel vehicles within the Environmental Protection Agency’s (EPA’s) 2007/2010 mandated limits, NOx Storage Reduction (NSR) and NH3 selective catalytic reduction (SCR); both are, in fact being commercialized for this application. However, in looking forward to 2015 and beyond with expected more stringent regulations, the continued viability of the NSR technology for controlling NOx emissions from lean-burn engines such as diesels will require at least two specific, significant and inter-related improvements. First, it is important to reduce system costs by, for example, minimizing the precious metal content while maintaining, even improving, performance and long-term stability. A second critical need for future NSR systems, as well as for NH3 SCR, will be significantly improved higher and lower temperature performance and stability. Furthermore, these critically needed improvements will contribute significantly to minimizing the impacts to fuel economy of incorporating these after-treatment technologies on lean-burn vehicles. To meet these objectives will require, at a minimum an improved scientific understanding of the following things: i) the various roles for the precious and coinage metals used in these catalysts; ii) the mechanisms for these various roles; iii) the effects of high temperatures on the active metal performance in their various roles; iv) mechanisms for higher temperature NOx storage performance for modified and/or alternative storage materials; v) the interactions between the precious metals and the storage materials in both optimum NOx storage performance and long term stability; vi) the sulfur adsorption and regeneration mechanisms for NOx reduction materials; vii) materials degradation mechanisms in CHA-based NH3 SCR catalysts. The objective of this CRADA project between PNNL and Cummins, Inc

  3. Cobalt doped lanthanum chromite material suitable for high temperature use

    DOEpatents

    Ruka, R.J.

    1986-12-23

    A high temperature, solid electrolyte electrochemical cell, subject to thermal cycling temperatures of between about 25 C and about 1,200 C, capable of electronic interconnection to at least one other electrochemical cell and capable of operating in an environment containing oxygen and a fuel, is made; where the cell has a first and second electrode with solid electrolyte between them, where an improved interconnect material is applied along a portion of a supporting electrode; where the interconnect is made of a chemically modified lanthanum chromite, containing cobalt as the important additive, which interconnect allows for adjustment of the thermal expansion of the interconnect material to more nearly match that of other cell components, such as zirconia electrolyte, and is stable in oxygen containing atmospheres such as air and in fuel environments. 2 figs.

  4. Cobalt doped lanthanum chromite material suitable for high temperature use

    DOEpatents

    Ruka, Roswell J.

    1986-01-01

    A high temperature, solid electrolyte electrochemical cell, subject to thermal cycling temperatures of between about 25.degree. C. and about 1200.degree. C., capable of electronic interconnection to at least one other electrochemical cell and capable of operating in an environment containing oxygen and a fuel, is made; where the cell has a first and second electrode with solid electrolyte between them, where an improved interconnect material is applied along a portion of a supporting electrode; where the interconnect is made of a chemically modified lanthanum chromite, containing cobalt as the important additive, which interconnect allows for adjustment of the thermal expansion of the interconnect material to more nearly match that of other cell components, such as zirconia electrolyte, and is stable in oxygen containing atmospheres such as air and in fuel environments.

  5. Materials for the scavanging of hydrogen at high temperatures

    DOEpatents

    Shepodd, Timothy J.; Phillip, Bradley L.

    1997-01-01

    A hydrogen getter composition comprising a double or triple bonded hydrocarbon with a high melting point useful for removing hydrogen gas, to partial pressures below 0.01 torr, from enclosed spaces and particularly from vessels used for transporting or containing fluids at elevated temperatures. The hydrogen getter compositions disclosed herein and their reaction products will neither melt nor char at temperatures in excess of 100.degree. C. They possess significant advantages over conventional hydrogen getters, namely low risk of fire or explosion, no requirement for high temperature activation or operation, the ability to absorb hydrogen even in the presence of contaminants such as water, water vapor, common atmospheric gases and oil mists and are designed to be disposed within the confines of the apparatus. These getter materials can be mixed with binders, such as fluropolymers, which permit the getter material to be fabricated into useful shapes and/or impart desirable properties such as water repellency or impermeability to various gases.

  6. Materials for the scavanging of hydrogen at high temperatures

    DOEpatents

    Shepodd, Timothy J.; Phillip, Bradley L.

    1997-01-01

    A hydrogen getter composition comprising a double or triple bonded hydrocarbon with a high melting point useful for removing hydrogen gas, to partial pressures below 0.01 torr, from enclosed spaces and particularly from vessels used for transporting or containing fluids at elevated temperatures. The hydrogen getter compostions disclosed herein and their reaction products will neither melt nor char at temperatures in excess of 100C. They possess significant advantages over conventional hydrogen getters, namely low risk of fire or explosion, no requirement for high temperature activation or operation, the ability to absorb hydrogen even in the presence of contaminants such as water, water vapor, common atmospheric gases and oil mists and are designed to be disposed within the confines of the apparatus. These getter materials can be mixed with binders, such as fluropolymers, which permit the getter material to be fabricated into useful shapes and/or impart desirable properties such as water repellency or impermeability to various gases.

  7. Shock-induced synthesis of high temperature superconducting materials

    DOEpatents

    Ginley, D.S.; Graham, R.A.; Morosin, B.; Venturini, E.L.

    1987-06-18

    It has now been determined that the unique features of the high pressure shock method, especially the shock-induced chemical synthesis technique, are fully applicable to high temperature superconducting materials. Extraordinarily high yields are achievable in accordance with this invention, e.g., generally in the range from about 20% to about 99%, often in the range from about 50% to about 90%, lower and higher yields, of course, also being possible. The method of this invention involves the application of a controlled high pressure shock compression pulse which can be produced in any conventional manner, e.g., by detonation of a high explosive material, the impact of a high speed projectile or the effect of intense pulsed radiation sources such as lasers or electron beams. Examples and a discussion are presented.

  8. Water Vapor-Mediated Volatilization of High-Temperature Materials

    NASA Astrophysics Data System (ADS)

    Meschter, Peter J.; Opila, Elizabeth J.; Jacobson, Nathan S.

    2013-07-01

    Volatilization in water vapor-containing atmospheres is an important and often unexpected mechanism of degradation of high-temperature materials during processing and in service. Thermodynamic properties data sets for key (oxy)hydroxide vapor product species that are responsible for material transport and damage are often uncertain or unavailable. Estimation, quantum chemistry calculation, and measurement methods for thermodynamic properties of these species are reviewed, and data judged to be reliable are tabulated and referenced. Applications of water vapor-mediated volatilization include component and coating recession in turbine engines, oxidation/volatilization of ferritic steels in steam boilers, chromium poisoning in solid-oxide fuel cells, vanadium transport in hot corrosion and degradation of hydrocracking catalysts, Na loss from Na β"-Al2O3 tubes, and environmental release of radioactive isotopes in a nuclear reactor accident or waste incineration. The significance of water vapor-mediated volatilization in these applications is described.

  9. Advanced Ceramic Matrix Composites (CMCs) for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.

    2005-01-01

    Advanced ceramic matrix composites (CMCs) are enabling materials for a number of demanding applications in aerospace, energy, and nuclear industries. In the aerospace systems, these materials are being considered for applications in hot sections of jet engines such as the combustor liner, vanes, nozzle components, nose cones, leading edges of reentry vehicles, and space propulsion components. Applications in the energy and environmental industries include radiant heater tubes, heat exchangers, heat recuperators, gas and diesel particulate filters, and components for land based turbines for power generation. These materials are also being considered for use in the first wall and blanket components of fusion reactors. In the last few years, a number of CMC components have been developed and successfully tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. They include robust fabrication and manufacturing, assembly and integration, coatings, property modeling and life prediction, design codes and databases, repair and refurbishment, and cost. Fabrication of net and complex shape components with high density and tailorable matrix properties is quite expensive, and even then various desirable properties are not achievable. In this presentation, a number of examples of successful CMC component development and testing will be provided. In addition, critical need for robust manufacturing, joining and assembly technologies in successful implementation of these systems will be discussed.

  10. Controlled Chemistry Helium High Temperature Materials Test Loop

    SciTech Connect

    Richard N. WRight

    2005-08-01

    A system to test aging and environmental effects in flowing helium with impurity content representative of the Next Generation Nuclear Plant (NGNP) has been designed and assembled. The system will be used to expose microstructure analysis coupons and mechanical test specimens for up to 5,000 hours in helium containing potentially oxidizing or carburizing impurities controlled to parts per million levels. Impurity levels in the flowing helium are controlled through a feedback mechanism based on gas chromatography measurements of the gas chemistry at the inlet and exit from a high temperature retort containing the test materials. Initial testing will focus on determining the nature and extent of combined aging and environmental effects on microstructure and elevated temperature mechanical properties of alloys proposed for structural applications in the NGNP, including Inconel 617 and Haynes 230.

  11. Capability of Thermographic Imaging Defined for Detection in High-Temperature Composite Materials

    NASA Technical Reports Server (NTRS)

    Roth, Don J.

    1997-01-01

    Significant effort and resources are being expended to develop ceramic matrix (CMC), metal matrix (MMC), and polymer matrix (PMC) composites for high-temperature engine components and other parts in advanced aircraft. The objective of this NASA Lewis Research Center study was to evaluate the ability of a thermographic imaging technique for detecting artificially created defects (flat-bottom holes) of various diameters and depths in four composite systems (two CMC's, one MMC, and one PMC) of interest as high-temperature structural materials.

  12. Materials science challenges for high-temperature superconducting wire.

    PubMed

    Foltyn, S R; Civale, L; Macmanus-Driscoll, J L; Jia, Q X; Maiorov, B; Wang, H; Maley, M

    2007-09-01

    Twenty years ago in a series of amazing discoveries it was found that a large family of ceramic cuprate materials exhibited superconductivity at temperatures above, and in some cases well above, that of liquid nitrogen. Imaginations were energized by the thought of applications for zero-resistance conductors cooled with an inexpensive and readily available cryogen. Early optimism, however, was soon tempered by the hard realities of these new materials: brittle ceramics are not easily formed into long flexible conductors; high current levels require near-perfect crystallinity; and--the downside of high transition temperature--performance drops rapidly in a magnetic field. Despite these formidable obstacles, thousands of kilometres of high-temperature superconducting wire have now been manufactured for demonstrations of transmission cables, motors and other electrical power components. The question is whether the advantages of superconducting wire, such as efficiency and compactness, can outweigh the disadvantage: cost. The remaining task for materials scientists is to return to the fundamentals and squeeze as much performance as possible from these wonderful and difficult materials.

  13. Novel High Temperature Materials for In-Situ Sensing Devices

    SciTech Connect

    Florian Solzbacher; Anil Virkar; Loren Rieth; Srinivasan Kannan; Xiaoxin Chen; Hannwelm Steinebach

    2009-12-31

    The overriding goal of this project was to develop gas sensor materials and systems compatible with operation at temperatures from 500 to 700 C. Gas sensors operating at these temperatures would be compatible with placement in fossil-energy exhaust streams close to the combustion chamber, and therefore have advantages for process regulation, and feedback for emissions controls. The three thrusts of our work included investigating thin film gas sensor materials based on metal oxide materials and electroceramic materials, and also development of microhotplate devices to support the gas sensing films. The metal oxide materials NiO, In{sub 2}O{sub 3}, and Ga{sub 2}O{sub 3} were investigated for their sensitivity to H{sub 2}, NO{sub x}, and CO{sub 2}, respectively, at high temperatures (T > 500 C), where the sensing properties of these materials have received little attention. New ground was broken in achieving excellent gas sensor responses (>10) for temperatures up to 600 C for NiO and In{sub 2}O{sub 3} materials. The gas sensitivity of these materials was decreasing as temperatures increased above 500 C, which indicates that achieving strong sensitivities with these materials at very high temperatures (T {ge} 650 C) will be a further challenge. The sensitivity, selectivity, stability, and reliability of these materials were investigated across a wide range of deposition conditions, temperatures, film thickness, as using surface active promoter materials. We also proposed to study the electroceramic materials BaZr{sub (1-x)}Y{sub x}O{sub (3-x/2)} and BaCe{sub (2-x)}Ca{sub x}S{sub (4-x/2)} for their ability to detect H{sub 2}O and H{sub 2}S, respectively. This report focuses on the properties and gas sensing characteristics of BaZr{sub (1-x)}Y{sub x}O{sub (3-x/2)} (Y-doped BaZrO{sub 3}), as significant difficulties were encounter in generating BaCe{sub (2-x)}Ca{sub x}S{sub (4-x/2)} sensors. Significant new results were achieved for Y-doped BaZrO{sub 3}, including

  14. NOvel Refractory Materials for High Alkali, High Temperature Environments

    SciTech Connect

    Hemrick, J.G.; Griffin, R.

    2011-08-30

    Refractory materials can be limited in their application by many factors including chemical reactions between the service environment and the refractory material, mechanical degradation of the refractory material by the service environment, temperature limitations on the use of a particular refractory material, and the inability to install or repair the refractory material in a cost effective manner or while the vessel was in service. The objective of this project was to address the need for new innovative refractory compositions by developing a family of novel MgO-Al2O3 spinel or other similar magnesia/alumina containing unshaped refractory composition (castables, gunnables, shotcretes, etc) utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques (in-situ phase formation, altered conversion temperatures, accelerated reactions, etc). This family of refractory compositions would then be tailored for use in high-temperature, highalkaline industrial environments like those found in the aluminum, chemical, forest products, glass, and steel industries. A research team was formed to carry out the proposed work led by Oak Ridge National Laboratory (ORNL) and was comprised of the academic institution Missouri University of Science and Technology (MS&T), and the industrial company MINTEQ International, Inc. (MINTEQ), along with representatives from the aluminum, chemical, glass, and forest products industries. The two goals of this project were to produce novel refractory compositions which will allow for improved energy efficiency and to develop new refractory application techniques which would improve the speed of installation. Also methods of hot installation were sought which would allow for hot repairs and on-line maintenance leading to reduced process downtimes and eliminating the need to cool and reheat process vessels.

  15. A batteryless temperature sensor based on high temperature sensitive material

    NASA Astrophysics Data System (ADS)

    Bakkali, Asma; Pelegri-Sebastia, José; Laghmich, Youssef; Lyhyaoui, Abdelouahid

    2016-05-01

    The major challenge in wireless sensor networks is the reduction of energy consumption. Passive wireless sensor network is an attractive solution for measuring physical parameters in harsh environment for large range of applications requiring sensing devices with low cost of fabrication, small size and long term measurement stability. Batteryless temperature sensing techniques are an active research field. The approach developed in our work holds a promising future for temperature sensor applications in order to successfully reduce the energy consumption. The temperature sensor presented in this paper is based on the electromagnetic transduction principle using the integration of the high temperature sensitive material into a passive structure. Variation in temperature makes the dielectric constant of this material changing, and such modification induces variation in the resonant frequencies of high-Q whispering-gallery modes (WGM) in the millimeter-wave frequency range. Following the results achieved, the proposed device shows a linear response to the increasing temperature and these variations can be remotely detected from a radar interrogation. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  16. Energy Dissipation of Materials at High Pressure and High Temperature

    SciTech Connect

    Li,L.; Weidner, D.

    2007-01-01

    We report an experimental method to study the anelastic properties of materials at high pressure and high temperature. The multianvil high pressure deformation device, used to apply a cyclic loading force onto the sample, can reach 15 GPa and 2000 K. A synchrotron x-ray radiation source provides time resolved images of the sample and reference material. The images yield stress and strain as a function of time; stresses are derived from the reference material, and strains from the sample. This method has been tested by applying a sinusoidal stress at megahertz to hertz frequency on a San Carlos olivine specimen at 5 GPa and up to 2000 K. Strain as small as 10{sup -5} can be resolved. We have obtained experimental results which exhibit resolvable attenuation factor (Q{sup -1}) and shear modulus (M) at deep Earth conditions. These results are in quantitative agreement with previously reported lower pressure data and suggest that temperature and grain size have dominating effect on these properties.

  17. Conduit for high temperature transfer of molten semiconductor crystalline material

    NASA Technical Reports Server (NTRS)

    Fiegl, George (Inventor); Torbet, Walter (Inventor)

    1983-01-01

    A conduit for high temperature transfer of molten semiconductor crystalline material consists of a composite structure incorporating a quartz transfer tube as the innermost member, with an outer thermally insulating layer designed to serve the dual purposes of minimizing heat losses from the quartz tube and maintaining mechanical strength and rigidity of the conduit at the elevated temperatures encountered. The composite structure ensures that the molten semiconductor material only comes in contact with a material (quartz) with which it is compatible, while the outer layer structure reinforces the quartz tube, which becomes somewhat soft at molten semiconductor temperatures. To further aid in preventing cooling of the molten semiconductor, a distributed, electric resistance heater is in contact with the surface of the quartz tube over most of its length. The quartz tube has short end portions which extend through the surface of the semiconductor melt and which are lef bare of the thermal insulation. The heater is designed to provide an increased heat input per unit area in the region adjacent these end portions.

  18. Advanced High-Temperature, High-Pressure Transport Reactor Gasification

    SciTech Connect

    Michael Swanson; Daniel Laudal

    2008-03-31

    The U.S. Department of Energy (DOE) National Energy Technology Laboratory Office of Coal and Environmental Systems has as its mission to develop advanced gasification-based technologies for affordable, efficient, zero-emission power generation. These advanced power systems, which are expected to produce near-zero pollutants, are an integral part of DOE's Vision 21 Program. DOE has also been developing advanced gasification systems that lower the capital and operating costs of producing syngas for chemical production. A transport reactor has shown potential to be a low-cost syngas producer compared to other gasification systems since its high-throughput-per-unit cross-sectional area reduces capital costs. This work directly supports the Power Systems Development Facility utilizing the KBR transport reactor located at the Southern Company Services Wilsonville, Alabama, site. Over 2800 hours of operation on 11 different coals ranging from bituminous to lignite along with a petroleum coke has been completed to date in the pilot-scale transport reactor development unit (TRDU) at the Energy & Environmental Research Center (EERC). The EERC has established an extensive database on the operation of these various fuels in both air-blown and oxygen-blown modes utilizing a pilot-scale transport reactor gasifier. This database has been useful in determining the effectiveness of design changes on an advanced transport reactor gasifier and for determining the performance of various feedstocks in a transport reactor. The effects of different fuel types on both gasifier performance and the operation of the hot-gas filter system have been determined. It has been demonstrated that corrected fuel gas heating values ranging from 90 to 130 Btu/scf have been achieved in air-blown mode, while heating values up to 230 Btu/scf on a dry basis have been achieved in oxygen-blown mode. Carbon conversions up to 95% have also been obtained and are highly dependent on the oxygen-coal ratio. Higher

  19. Materials for the scavenging of hydrogen at high temperatures

    DOEpatents

    Shepodd, T.J.; Phillip, B.L.

    1997-12-30

    A hydrogen getter composition is described comprising a double or triple bonded hydrocarbon with a high melting point useful for removing hydrogen gas, to partial pressures below 0.01 torr, from enclosed spaces and particularly from vessels used for transporting or containing fluids at elevated temperatures. The hydrogen getter compositions disclosed herein and their reaction products will neither melt nor char at temperatures in excess of 100 C. They possess significant advantages over conventional hydrogen getters, namely low risk of fire or explosion, no requirement for high temperature activation or operation, the ability to absorb hydrogen even in the presence of contaminants such as water, water vapor, common atmospheric gases and oil mists and are designed to be disposed within the confines of the apparatus. These getter materials can be mixed with binders, such as fluoropolymers, which permit the getter material to be fabricated into useful shapes and/or impart desirable properties such as water repellency or impermeability to various gases. 7 figs.

  20. Materials for the scavenging of hydrogen at high temperatures

    DOEpatents

    Shepodd, T.J.; Phillip, B.L.

    1997-04-29

    A hydrogen getter composition is described comprising a double or triple bonded hydrocarbon with a high melting point useful for removing hydrogen gas, to partial pressures below 0.01 torr, from enclosed spaces and particularly from vessels used for transporting or containing fluids at elevated temperatures. The hydrogen getter compositions disclosed herein and their reaction products will neither melt nor char at temperatures in excess of 100C. They possess significant advantages over conventional hydrogen getters, namely low risk of fire or explosion, no requirement for high temperature activation or operation, the ability to absorb hydrogen even in the presence of contaminants such as water, water vapor, common atmospheric gases and oil mists and are designed to be disposed within the confines of the apparatus. These getter materials can be mixed with binders, such as fluoropolymers, which permit the getter material to be fabricated into useful shapes and/or impart desirable properties such as water repellency or impermeability to various gases. 7 figs.

  1. Relative sliding durability of candidate high temperature fiber seal materials

    NASA Technical Reports Server (NTRS)

    Dellacorte, Christopher; Steinetz, Bruce M.

    1992-01-01

    The relative sliding durability behavior of six candidate ceramic fibers for high temperature sliding seal applications is reviewed and compared. Pin on disk tests were used to evaluate potential seal materials by sliding a tow or bundle of the candidate ceramic fiber against a superalloy test disk. Tests were conducted in air under a 2.65 N load, at a sliding velocity of 0.025 m/sec and at temperatures from 25 to 900 C. Friction was measured during the tests and fiber wear, indicated by the extent of fibers broken in the tow or bundle, was measured at the end of each test. For most of the fibers, friction and wear increase with test temperature. The relative fiber durability ranking correlates with tensile strength, indicating that tensile data, which is more readily available than sliding durability data, may be useful in predicting fiber wear behavior under various conditions. A dimensional analysis of the wear data shows that the fiber durability is related to a dimensionless durability ratio which represents the ratio of the fiber strength to the fiber stresses imposed by sliding. The analysis is applicable to fibers with similar diameters and elastic moduli. Based upon the results of the research program, three fiber candidates are recommended for further study as potential seal materials. They are a silicon based complex carbide-oxide fiber, an alumina-boria-silica and an aluminosilicate fiber.

  2. Non-contact Creep Resistance Measurement for Ultra-high temperature Materials

    NASA Technical Reports Server (NTRS)

    Hyers, Robert W.; Lee, Jonghuyn; Bradshaw, Richard C.; Rogers, Jan; Rathz, Thomas J.; Wall, James J.; Choo, Hahn; Liaw, Peter K.

    2005-01-01

    Continuing pressures for higher performance and efficiency in propulsion are driving ever more demanding needs for high-temperature materials. Some immediate applications in spaceflight include combustion chambers for advanced chemical rockets and turbomachinery for jet engines and power conversion in nuclear-electric propulsion. In the case of rockets, the combination of high stresses and high temperatures make the characterization of creep properties very important. Creep is even more important in the turbomachinery, where a long service life is an additional constraint. Some very high-temperature materials are being developed, including platinum group metals, carbides, borides, and silicides. But the measurement of creep properties at very high temperatures is itself problematic, because the testing instrument must operate at such high temperatures. Conventional techniques are limited to about 1700 C. A new, containerless technique for measuring creep deformation has been developed. This technique is based on electrostatic levitation (ESL) of a spherical sample, which is heated to the measurement temperature and rotated at a rate such that the centrifugal acceleration causes creep deformation. Creep of samples has been demonstrated at up to 2300 C in the ESL facility at NASA MSFC, while ESL itself has been applied at over 3000 C, and has no theoretical maximum temperature. The preliminary results and future directions of this NASA-funded research collaboration will be presented.

  3. NOVEL REFRACTORY MATERIALS FOR HIGH ALKALI, HIGH TEMPERATURE ENVIRONMENTS

    SciTech Connect

    Hemrick, James Gordon; Smith, Jeffrey D; O'Hara, Kelley; Rodrigues-Schroer, Angela; Colavito,

    2012-08-01

    A project was led by Oak Ridge National Laboratory (ORNL) in collaboration with a research team comprised of the academic institution Missouri University of Science and Technology (MS&T), and the industrial company MINTEQ International, Inc. (MINTEQ), along with representatives from the aluminum, chemical, glass, and forest products industries. The project was to address the need for new innovative refractory compositions by developing a family of novel MgO-Al 2O3, MgAl2O4, or other similar spinel structured or alumina-based unshaped refractory compositions (castables, gunnables, shotcretes, etc.) utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques (in-situ phase formation, altered conversion temperatures, accelerated reactions, etc). This family of refractory compositions would then be tailored for use in high-temperature, high-alkaline industrial environments like those found in the aluminum, chemical, forest products, glass, and steel industries. Both practical refractory development experience and computer modeling techniques were used to aid in the design of this new family of materials. The newly developed materials were expected to offer alternative material choices for high-temperature, high-alkali environments that were capable of operating at higher temperatures (goal of increasing operating temperature by 100-200oC depending on process) or for longer periods of time (goal of twice the life span of current materials or next process determined service increment). This would lead to less process down time, greater energy efficiency for associated manufacturing processes (more heat kept in process), and materials that could be installed/repaired in a more efficient manner. The overall project goal was a 5% improvement in energy efficiency (brought about through a 20% improvement in thermal efficiency) resulting in a savings of 3.7 TBtu/yr (7.2 billion ft3 natural gas) by the year 2030. Additionally, new

  4. Improved Creep Measurements for Ultra-High Temperature Materials

    NASA Technical Reports Server (NTRS)

    Hyers, Robert W.; Ye, X.; Rogers, Jan R.

    2010-01-01

    Our team has developed a novel approach to measuring creep at extremely high temperatures using electrostatic levitation (ESL). This method has been demonstrated on niobium up to 2300 C, while ESL has melted tungsten (3400 C). This method has been extended to lower temperatures and higher stresses and applied to new materials, including a niobium-based superalloy, MASC. High-precision machined spheres of the sample are levitated in the NASA MSFC ESL, a national user facility and heated with a laser. The samples are rotated with an induction motor at up to 30,000 revolutions per second. The rapid rotation loads the sample through centripetal acceleration, producing a shear stress of about 60 MPa at the center, causing the sample to deform. The deformation of the sample is captured on high-speed video, which is analyzed by machine-vision software from the University of Massachusetts. The deformations are compared to finite element models to determine the constitutive constants in the creep relation. Furthermore, the non-contact method exploits stress gradients within the sample to determine the stress exponent in a single test.

  5. Thermal Conductivity of Complex Materials at High Temperatures and Pressures

    NASA Astrophysics Data System (ADS)

    Brown, J. M.; Xu, Y.; Harrell, M.; Shankland, T. J.

    2004-12-01

    Measurements of lattice thermal diffusivity have been obtained on (Mg0.9Fe0.1)2SiO4 olivine, its high-pressure polymorphs, and of (Mg0.9Fe0.1)SiO3 enstatite at conditions of temperature and pressure. We used two independent techniques: Impulsive Stimulated Light Scattering to 5 GPa and 1273 K and the Ångström method on cylindrical samples in a multianvil apparatus to 20 GPa and 1373 K. Lattice thermal conductivities were calculated from heat capacities and equations of state. Conductivities are consistent with previous results obtained at 1 atm. In olivines conductivity increases at each phase transition from olivine to spinel structures (corresponding to velocity discontinuities at depths of 410 and 520 km in the Earth). Of greatest significance is the fact that for each of these phases, lattice conductivity closely follows a T-1/2 dependence on temperature T, a prediction of Klemens (1960) for materials containing abundant lattice defects. If such a dependence applies to other silicates and complex crystals, there should be a useful way to estimate conductivities at high temperatures from room temperature measurements.

  6. Thermal Conductivity of Complex Materials at High Temperatures and Pressures

    NASA Astrophysics Data System (ADS)

    Brown, J. Michael; Xu, Yousheng; Harrell, Michael D.; Shankland, Thomas

    2004-03-01

    This paper presents measurements of lattice thermal diffusivity on (Mg_0.9Fe_0.1)_2SiO4 olivine, its high-pressure polymorphs, and of (Mg_0.9Fe_0.1)SiO3 enstatite at conditions of temperature and pressure. We used two independent techniques: impulsive stimulated light scattering to 5 GPa and 1273 K and the Ångström method on cylindrical samples in a multianvil apparatus to 20 GPa and 1373 K. Lattice thermal conductivities were calculated from heat capacities and equations of state. Conductivities are consistent with previous results obtained at 1 atm. In olivines conductivity increases at each phase transition from olivine to spinel structures (corresponding to velocity discontinuities at depths of 410 and 520 km in the Earth). Of greatest significance is the fact that for each of these phases, lattice conductivity closely follows a T-1/2 dependence on temperature T, a prediction of Klemens (1960) for materials containing abundant lattice defects. If such a dependence applies to other silicates and complex crystals, there should be a useful way to estimate conductivities at high temperatures from room temperature measurements.

  7. Recent advances in high temperature instrumentation for hot section applications

    SciTech Connect

    Englund, D.R.; Seasholtz, R.G.

    1988-01-01

    Programs to develop research instrumentation for use in turbine engine hot sections are described. These programs were initiated to provide improved measurements capability as support for a multidisciplinary effort to establish technolgy leading to improved hot section durability. Specific measurement systems described here include heat flux sensors, a dynamic gas temperature measuring system, laser anemometry for hot section applications, an optical system for viewing the interior of a combustor during operation, thin film sensors for surface temperature and strain measurements, and high temperature strain measuring systems. The paper describes the state of the development of these sensors and measuring systems and, in some cases, will show examples of measurements made with this instrumentation.The paper covers work done at the NASA Lewis Research Center and at various contract and grant facilities.

  8. Advanced High Temperature Polymer Matrix Composites for Gas Turbine Engines Program Expansion

    NASA Technical Reports Server (NTRS)

    Hanley, David; Carella, John

    1999-01-01

    This document, submitted by AlliedSignal Engines (AE), a division of AlliedSignal Aerospace Company, presents the program final report for the Advanced High Temperature Polymer Matrix Composites for Gas Turbine Engines Program Expansion in compliance with data requirements in the statement of work, Contract No. NAS3-97003. This document includes: 1 -Technical Summary: a) Component Design, b) Manufacturing Process Selection, c) Vendor Selection, and d) Testing Validation: 2-Program Conclusion and Perspective. Also, see the Appendix at the back of this report. This report covers the program accomplishments from December 1, 1996, to August 24, 1998. The Advanced High Temperature PMC's for Gas Turbine Engines Program Expansion was a one year long, five task technical effort aimed at designing, fabricating and testing a turbine engine component using NASA's high temperature resin system AMB-21. The fiber material chosen was graphite T650-35, 3K, 8HS with UC-309 sizing. The first four tasks included component design and manufacturing, process selection, vendor selection, component fabrication and validation testing. The final task involved monthly financial and technical reports.

  9. Raman characterization of high temperature materials using an imaging detector

    SciTech Connect

    Rosenblatt, G.M.; Veirs, D.K.

    1989-03-01

    The characterization of materials by Raman spectroscopy has been advanced by recent technological developments in light detectors. Imaging photomultiplier-tube detectors are now available that impart position information in two dimensions while retaining photon-counting sensitivity, effectively greatly reducing noise. The combination of sensitivity and reduced noise allows smaller amounts of material to be analyzed. The ability to observe small amount of material when coupled with position information makes possible Raman characterization in which many spatial elements are analyzed simultaneously. Raman spectroscopy making use of these capabilities has been used, for instance, to analyze the phases present in carbon films and fibers and to map phase-transformed zones accompanying crack propagation in toughened zirconia ceramics. 16 refs., 6 figs., 2 tabs.

  10. Improved Materials for High-Temperature Black Liquor Gasification

    SciTech Connect

    Keiser, J.R.; Hemrick, J.G.; Gorog, J.P.; Leary, R.

    2006-06-29

    The laboratory immersion test system built and operated at ORNL was found to successfully screen samples from numerous refractory suppliers, including both commercially available and experimental materials. This system was found to provide an accurate prediction of how these materials would perform in the actual gasifier environment. Test materials included mullites, alumino-silicate bricks, fusion-cast aluminas, alumina-based and chrome-containing mortars, phosphate-bonded mortars, coated samples provided under an MPLUS-funded project, bonded spinels, different fusion-cast magnesia-alumina spinels with magnesia content ranging from 2.5% to about 60%, high-MgO castable and brick materials, spinel castables, and alkali-aluminate materials. This testing identified several candidate material systems that perform well in the New Bern gasifier. Fusion-cast aluminas were found to survive for nearly one year, and magnesia-alumina spinels have operated successfully for 18 months and are expected to survive for two years. Alkali-aluminates and high-MgO-content materials have also been identified for backup lining applications. No other material with a similar structure and chemical composition to that of the fusion-cast magnesium-aluminum spinel brick currently being used for the hot-face lining is commercially available. Other materials used for this application have been found to have inferior service lives, as previously discussed. Further, over 100 laboratory immersion tests have been performed on other materials (both commercial and experimental), but none to date has performed as well as the material currently being used for the hot-face lining. Operating experience accumulated with the high-temperature gasifier at New Bern, North Carolina, has confirmed that the molten alkali salts degrade many types of refractories. Fusion-cast alumina materials were shown to provide a great improvement in lifetime over materials used previously. Further improvement was realized

  11. High temperature superconductivity technology for advanced space power systems

    NASA Technical Reports Server (NTRS)

    Faymon, Karl A.; Myers, Ira T.; Connolly, Denis J.

    1990-01-01

    In 1987, the Lewis Research center of the NASA and the Argonne National Laboratory of the Department of Energy joined in a cooperative program to identify and assess high payoff space and aeronautical applications of high temperature superconductivity (HTSC). The initial emphasis of this effort was limited, and those space power related applications which were considered included microwave power transmission and magnetic energy storage. The results of these initial studies were encouraging and indicated the need of further studies. A continuing collaborative program with Argonne National Laboratory has been formulated and the Lewis Research Center is presently structuring a program to further evaluate HTSC, identify applications and define the requisite technology development programs for space power systems. This paper discusses some preliminary results of the previous evaluations in the area of space power applications of HTSC which were carried out under the joint NASA-DOE program, the future NASA-Lewis proposed program, its thrusts, and its intended outputs and give general insights on the anticipated impact of HTSC for space power applications of the future.

  12. Advancing the Technology Base for High Temperature Hydrogen Membranes

    SciTech Connect

    Dye, Robert C.; Moss, Thomas S.

    1997-12-31

    High purity hydrogen is a critical component for at least two major industrial processes: 1) the refining of conventional steels and raw pig iron into low carbon steels and high purity iron used for high performance magnets in motors, generators, alternators, transformers, and etc.; and 2) refining metallurgical grade silicon to the high- purity, polycrystalline silicon used in fabricating single crystal silicon wafers for semiconductor manufacturing. In the process of producing low carbon iron products, CO and CO2 impurities prevent efficient removal of the carbon already in the raw iron. In the refining of metallurgical grade silicon, the presence of any impurity above the part-per- million level prevents the ultimate fabrication of the large scale single crystals that are essential to the semiconductor device. In a lesser magnitude role, high quality hydrogen is used in a variety of other processes, including specialty metals refining (e.g., iridium, osmium, palladium, platinum, and ruthenium) and R{ampersand}D in areas such as organic synthesis and development of certain types of fuel cells. In all of these applications, a high-temperature hydrogen membrane can provide a method for achieving a very high purity level of hydrogen in a manner that is more economical and/or more rugged than existing techniques.

  13. Thin film thermocouples for high temperature measurement on ceramic materials

    NASA Technical Reports Server (NTRS)

    Holanda, Raymond

    1992-01-01

    Thin film thermocouples have been developed for use on metal parts in jet engines to 1000 C. However, advanced propulsion systems are being developed that will use ceramic materials and reach higher temperatures. The purpose of this work is to develop thin film thermocouples for use on ceramic materials. The thin film thermocouples are Pt13Rh/Pt fabricated by the sputtering process. Lead wires are attached using the parallel-gap welding process. The ceramic materials are silicon nitride, silicon carbide, aluminum oxide, and mullite. Both steady state and thermal cycling furnace tests were performed in the temperature range to 1500 C. High-heating-rate tests were performed in an arc lamp heat-flux-calibration facility. The fabrication of the thin film thermocouples is described. The thin film thermocouple output was compared to a reference wire thermocouple. Drift of the thin film thermocouples was determined, and causes of drift are discussed. The results of high-heating-rate tests up to 2500 C/sec are presented. The stability of the ceramic materials is examined. It is concluded that Pt13Rh/Pt thin film thermocouples are capable of meeting lifetime goals of 50 hours or more up to temperatures of 1500 C depending on the stability of the particular ceramic substrate.

  14. Status of Preconceptual Design of the Advanced High-Temperature Reactor (AHTR)

    SciTech Connect

    Ingersoll, D.T.

    2004-07-29

    A new reactor plant concept is presented that combines the benefits of ceramic-coated, high-temperature particle fuel with those of clean, high-temperature, low-pressure molten salt coolant. The Advanced High-Temperature Reactor (AHTR) concept is a collaboration of Oak Ridge National Laboratory, Sandia National Laboratories, and the University of California at Berkeley. The purpose of the concept is to provide an advanced design capable of satisfying the top-level functional requirements of the U.S. Department of Energy Next Generation Nuclear Plant (NGNP), while also providing a technology base that is sufficiently robust to allow future development paths to higher temperatures and larger outputs with highly competitive economics. This report summarizes the status of the AHTR preconceptual design. It captures the results from an intense effort over a period of 3 months to (1) screen and examine potential feasibility concerns with the concept; (2) refine the conceptual design of major systems; and (3) identify research, development, and technology requirements to fully mature the AHTR design. Several analyses were performed and are presented to quantify the AHTR performance expectations and to assist in the selection of several design parameters. The AHTR, like other NGNP reactor concepts, uses coated particle fuel in a graphite matrix. But unlike the other NGNP concepts, the AHTR uses molten salt rather than helium as the primary system coolant. The considerable previous experience with molten salts in nuclear environments is discussed, and the status of high-temperature materials is reviewed. The large thermal inertia of the system, the excellent heat transfer and fission product retention characteristics of molten salt, and the low-pressure operation of the primary system provide significant safety attributes for the AHTR. Compared with helium coolant, a molten salt cooled reactor will have significantly lower fuel temperatures (150-200-C lower) for the

  15. Advanced high-temperature, high-pressure transport reactor gasification

    SciTech Connect

    Swanson, M.L.

    1999-07-01

    The mission of the U.S. Department of Energy's (DOE's) Federal Energy Technology Center Office of Power Systems Product Management is to foster the development and deployment of advanced, clean, and affordable fossil-based (coal) power systems. These advanced power systems include the development and demonstration of gasification-based advanced power systems. These systems are integral parts of the Vision 21 Program for the co-production of power and chemicals which is being developed at DOE. DOE has been developing advanced gasification systems which lower the capital and operating cost of producing syngas for electricity or chemicals production. A transport reactor gasifier has shown potential to be a low-cost syngas producer as compared to other gasification systems because of its high throughput. This work directly supports the Power Systems Development Facility (PSDF) utilizing the Kellogg, Brown and Root (KBR) transport reactor located at the Southern Company Services (SCS) Wilsonville, Alabama, site. Over 1000 hours of operation on three different fuels in the pilot-scale transport reactor development unit (TRDU) has been completed to date. The Energy and Environmental Research Center (EERC) has established an extensive database on the operation of various fuels in a transport reactor gasifier. This database will be useful in determining the effectiveness of design changes on a transport reactor gasifier. It has been demonstrated that corrected fuel gas heating values ranging between 105 to 130 Btu/scf can be achieved. Factors that affect the TRDU product gas quality appear to be circulation rate, coal type, temperature, and air:coal and steam:coal ratios. Future plans are to modify the transport reactor mixing zone and J-leg loop seal to increase backmixing, thereby increasing solids residence time and gasifier performance. Enriched air- and oxygen-blown gasification tests, especially on widely available low-cost fuels such as petroleum coke, will also be

  16. Bentonite-derived high-temperature structural materials

    NASA Astrophysics Data System (ADS)

    Delixiati, Ailipati

    This thesis provides new information that is relevant to the science and applications of hot-pressed bentonite and hot-pressed organobentonite, which are emerging high-temperature structural materials. The hot pressing involves no binder. The hardness, coefficient of friction, wear resistance and scratch resistance are greater for hot-pressed bentonite than hot-pressed organobentonite. This means that the resistance to strain-induced damage is superior for hot-pressed bentonite. Hot-pressed organobentonite exhibits a degree of lubricity. The modulus is higher for hot-pressed organobentonite than hot-pressed bentonite. The energy dissipation, deformability and degree of reversibility of the deformation are similar for hot-pressed bentonite and hot-pressed organobentonite. The values of the modulus and hardness of hot-pressed bentonite and hot-pressed organobentonite are lower than those of alumina, but are higher than those of polycrystalline graphite. The energy dissipation and deformability of hot-pressed bentonite or hot-pressed organobentonite are higher than those of alumina, but are lower than those of polycrystalline graphite. The values of the coefficient of friction of hot-pressed bentonite and hot-pressed organobentonite are higher than those of Inconel and stainless steel, and are much higher than that of polycrystalline graphite. The wear resistance of hot-pressed bentonite is similar to that of Inconel and stainless steel. The wear resistance of hot-pressed organobentonite is inferior to these, but is superior to that of polycrystalline graphite. The temperature rise upon friction/wear for hot-pressed bentonite and hot-pressed organobentonite is lower than that of Inconel, but is similar to those of stainless steel and is higher than that of polycrystalline graphite. The through-thickness relative dielectric constant is essentially equal (9) for hot-pressed bentonite and hot-pressed organobentonite. Both through-thickness and in-plane resistivities are

  17. SP-100 high-temperature advanced radiator development

    NASA Technical Reports Server (NTRS)

    Rovang, Richard D.; Hunt, Maribeth E.; Dirling, Ray B., Jr.; Holzl, Robert A.

    1991-01-01

    The development of an advanced radiator concept design meeting SP-100 thermoelectric requirements is reported. Carbon-carbon heat pipes are used to produce this lightweight, high-performance radiator. Two feasibility problems had to be solved to enable the design: the production of a carbon-carbon heat pipe tube with integral fins, and the development of a coating that protects the carbon-carbon substrate from 875-K potassium working fluid. Carbon-carbon tubes with integral fins were successfully produced using a T-300 fiber, an angle interlocking weave architecture, and pitch densification. A barrier coating to protect the inside diameter of these tubes which employed the CVD of niobium over a thin rhenium interlayer was developed. The rhenium interlayer proved to be critical to the success of this coating technique by providing a gradation in the coefficient of thermal expansion, carrying a portion of the induced stress load, improving coating adhesion, and providing a partial carbon diffusion barrier.

  18. Development and Analysis of Advanced High-Temperature Technology for Nuclear Heat Transport and Power Conversion

    SciTech Connect

    Per F. Peterson

    2010-03-01

    This project by the Thermal Hydraulics Research Laboratory at U.C. Berkeley Studied advanced high-temperature heat transport and power conversion technology, in support of the Nuclear Hydrogen Initiative and Generation IV.

  19. High-temperature oxidation and corrosion of materials program

    SciTech Connect

    Whittle, D.P.

    1980-03-01

    Research progress is reported in the behavior of metals and alloys in gas mixtures at high temperature, corrosion mechanisms in complex environments of low oxidizing potential, hot corrosion of nickel-base alloys at intermediate temperatures, corrosion of solid sulfate deposits, adherence of Al/sub 2/O/sub 3/ oxide films, oxidation behavior of a two-phase alloy Fe-44% Cu, and formation of subscales of varying composition. (FS)

  20. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeff; Schneider, Judy; Walker, Bryant

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including titanium and its alloys. Thus solid state joining processes, such as friction stir welding (FSWing) and a patented modification termed thermal stir welding (TSWing), are being pursued as alternatives to produce robust structures more amenable to high pressure applications. Unlike the FSWing process where the tool is used to heat the workpiece, TSWing utilizes an induction coil to preheat the material prior to stirring thus minimizing the burden on the weld tool and thereby extending its life. This study reports on the initial results of using a hybrid (H)-TSW process to join commercially pure, 1.3cm thick panels of titanium (CP Ti) Grade 2.

  1. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, Jeff; Schneider, Judy

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including Titanium and its alloys. Solid state joining processes are being pursued as an alternative process to produce robust structures more amenable to high pressure applications. Various solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature to avoid detrimental changes to the microstructure. The work presented in this presentation investigates the feasibility of joining various titanium alloys using the solid state welding processes of FSW and TSW. Process descriptions and attributes of each weld process will be presented. Weld process set ]up and welding techniques will be discussed leading to the challenges experienced. Mechanical property data will also be presented.

  2. Generation IV Reactors Integrated Materials Technology Program Plan: Focus on Very High Temperature Reactor Materials

    SciTech Connect

    Corwin, William R; Burchell, Timothy D; Katoh, Yutai; McGreevy, Timothy E; Nanstad, Randy K; Ren, Weiju; Snead, Lance Lewis; Wilson, Dane F

    2008-08-01

    Since 2002, the Department of Energy's (DOE's) Generation IV Nuclear Energy Systems (Gen IV) Program has addressed the research and development (R&D) necessary to support next-generation nuclear energy systems. The six most promising systems identified for next-generation nuclear energy are described within this roadmap. Two employ a thermal neutron spectrum with coolants and temperatures that enable hydrogen or electricity production with high efficiency (the Supercritical Water Reactor-SCWR and the Very High Temperature Reactor-VHTR). Three employ a fast neutron spectrum to enable more effective management of actinides through recycling of most components in the discharged fuel (the Gas-cooled Fast Reactor-GFR, the Lead-cooled Fast Reactor-LFR, and the Sodium-cooled Fast Reactor-SFR). The Molten Salt Reactor (MSR) employs a circulating liquid fuel mixture that offers considerable flexibility for recycling actinides and may provide an alternative to accelerator-driven systems. At the inception of DOE's Gen IV program, it was decided to significantly pursue five of the six concepts identified in the Gen IV roadmap to determine which of them was most appropriate to meet the needs of future U.S. nuclear power generation. In particular, evaluation of the highly efficient thermal SCWR and VHTR reactors was initiated primarily for energy production, and evaluation of the three fast reactor concepts, SFR, LFR, and GFR, was begun to assess viability for both energy production and their potential contribution to closing the fuel cycle. Within the Gen IV Program itself, only the VHTR class of reactors was selected for continued development. Hence, this document will address the multiple activities under the Gen IV program that contribute to the development of the VHTR. A few major technologies have been recognized by DOE as necessary to enable the deployment of the next generation of advanced nuclear reactors, including the development and qualification of the structural

  3. High-temperature electrical testing of a solid oxide fuel cell cathode contact material

    SciTech Connect

    Weil, K. Scott

    2004-06-01

    The development of high temperature solid state devices for energy generation and environmental control applications has advanced remarkably over the past decade. However, there remain a number technical barriers that still impede widespread commercial application. One of these, for example, is the development of a robust method of conductively joining the mixed-conducting oxide electrodes that lie at the heart of the device to the heat resistant metal interconnect used to transmit power to or from the electrodes and electrochemically active membrane. In the present study, we have investigated the high-temperature electrical and microstructural characteristics of a series of conductive glass composite paste junctions between two contact materials representative of those employed in solid-state electrochemical devices, lanthanum calcium manganate and 430 stainless steel.

  4. High-temperature electrical testing of a solid oxide fuel cell cathode contact material

    NASA Astrophysics Data System (ADS)

    Weil, K. Scott

    2004-06-01

    The development of high-temperature solid-state devices for energy generation and environmental control applications has advanced remarkably over the past decade. However, there remain a number of technical barriers that still impede widespread commercial application. One of these, for example, is the development of a robust method of conductively joining the mixed-conducting oxide electrodes that lie at the heart of the device to the heat resistant metal interconnect used to transmit power to or from the electrodes and electrochemically active membrane. This study investigated the high-temperature electrical and microstructural characteristics of a series of conductive glass composite paste junctions between two contact materials representative of those used in solid-state electrochemical devices, lanthanum calcium manganate, and 430 stainless steel.

  5. High Temperature, Slow Strain Rate Forging of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; OConnor, Kenneth

    2001-01-01

    The advanced disk alloy ME3 was designed in the HSR/EPM disk program to have extended durability at 1150 to 1250 F in large disks. This was achieved by designing a disk alloy and process producing balanced monotonic, cyclic, and time-dependent mechanical properties. combined with robust processing and manufacturing characteristics. The resulting baseline alloy, processing, and supersolvus heat treatment produces a uniform, relatively fine mean grain size of about ASTM 7, with as-large-as (ALA) grain size of about ASTM 3. There is a long term need for disks with higher rim temperature capabilities than 1250 F. This would allow higher compressor exit (T3) temperatures and allow the full utilization of advanced combustor and airfoil concepts under development. Several approaches are being studied that modify the processing and chemistry of ME3, to possibly improve high temperature properties. Promising approaches would be applied to subscale material, for screening the resulting mechanical properties at these high temperatures. n obvious path traditionally employed to improve the high temperature and time-dependent capabilities of disk alloys is to coarsen the grain size. A coarser grain size than ASTM 7 could potentially be achieved by varying the forging conditions and supersolvus heat treatment. The objective of this study was to perform forging and heat treatment experiments ("thermomechanical processing experiments") on small compression test specimens of the baseline ME3 composition, to identify a viable forging process allowing significantly coarser grain size targeted at ASTM 3-5, than that of the baseline, ASTM 7.

  6. The Advanced High-Temperature Reactor (AHTR) for Producing Hydrogen to Manufacture Liquid Fuels

    SciTech Connect

    Forsberg, C.W.; Peterson, P.F.; Ott, L.

    2004-10-06

    Conventional world oil production is expected to peak within a decade. Shortfalls in production of liquid fuels (gasoline, diesel, and jet fuel) from conventional oil sources are expected to be offset by increased production of fuels from heavy oils and tar sands that are primarily located in the Western Hemisphere (Canada, Venezuela, the United States, and Mexico). Simultaneously, there is a renewed interest in liquid fuels from biomass, such as alcohol; but, biomass production requires fertilizer. Massive quantities of hydrogen (H2) are required (1) to convert heavy oils and tar sands to liquid fuels and (2) to produce fertilizer for production of biomass that can be converted to liquid fuels. If these liquid fuels are to be used while simultaneously minimizing greenhouse emissions, nonfossil methods for the production of H2 are required. Nuclear energy can be used to produce H2. The most efficient methods to produce H2 from nuclear energy involve thermochemical cycles in which high-temperature heat (700 to 850 C) and water are converted to H2 and oxygen. The peak nuclear reactor fuel and coolant temperatures must be significantly higher than the chemical process temperatures to transport heat from the reactor core to an intermediate heat transfer loop and from the intermediate heat transfer loop to the chemical plant. The reactor temperatures required for H2 production are at the limits of practical engineering materials. A new high-temperature reactor concept is being developed for H2 and electricity production: the Advanced High-Temperature Reactor (AHTR). The fuel is a graphite-matrix, coated-particle fuel, the same type that is used in modular high-temperature gas-cooled reactors (MHTGRs). The coolant is a clean molten fluoride salt with a boiling point near 1400 C. The use of a liquid coolant, rather than helium, reduces peak reactor fuel and coolant temperatures 100 to 200 C relative to those of a MHTGR. Liquids are better heat transfer fluids than gases

  7. High temperature tribology for piston ring and cylinder liner in advanced low heat rejection engines

    SciTech Connect

    Kamo, L.S.; Kleyman, A.S.; Bryzik, W.; Mekari, M.

    1996-12-31

    High temperature tribology research efforts being pursued at Adiabatics are directed in the area of post treatment densified plasma sprayed coatings. Previous work has yielded good results for laboratory bench tests using no liquid lubrication. The process infiltrates a thermal sprayed coating layer with Chrome Oxide and Phosphate Glass compounds which serve to enhance the mechanical bond of a thermal sprayed layer, while improving its internal integrity, and sealing off open porosity. It has been applied to over 150 different wear combinations. Of these tests, Iron Oxide based coatings versus Molybdenum alloy materials provide the best results. Testing in a modified Low Heat Rejection (LHR) single cylinder diesel engine proved this wear combination superior to the state of the art materials available today. These data show improvement over past research efforts directed at developing solid lubricants, but they do not achieve goals set for operation in future advanced military LHR diesel powerplants. Through involvement with the support of the US Army Tank Automotive Research Development and Engineering Center (TARDEC) the authors have predetermined a goal of attaining bench test friction coefficients of {mu}{sub f} < 0.10, and material wear rates {le}1.0 mg/hr, at a temperature of 540 C. The research efforts discussed in this paper, focus on optimizing material friction and wear combinations and their interaction with liquid lubricants to generate boundary lubrication effects noted in previous studies and their correlation to advanced diesel engine design.

  8. 9 Cr-- 1 Mo steel material for high temperature application

    SciTech Connect

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  9. High temperature ultrasonic testing of materials for internal flaws

    SciTech Connect

    Kupperman, D.S.; Linzer, M.

    1990-02-06

    This patent describes an apparatus disclosed for nondestructive evaluation of defects in hot materials, such as metals and ceramics, by sonic signals. It comprises: a zirconia buffer in contact with a hot material being tested, a liquid couplant of borax in contact with the zirconia buffer and the hot material to be tested, a transmitter mounted on the zirconia buffer sending sonic signals through the buffer and couplant into the hot material, and a receiver mounted on the zirconia buffer receiving sonic signals reflected from within the hot material through the couplant and the buffer.

  10. High temperature ultrasonic testing of materials for internal flaws

    SciTech Connect

    Kupperman, D.S.; Linzer, M.

    1988-08-23

    An apparatus is disclosed for nondestructive evaluation of defects in hot materials, such as metals and ceramics, by sonic signals, which includes a zirconia buffer in contact with a hot material being tested, a liquid couplant of borax in contact with the zirconia buffer and the hot material to be tested, transmitting means mounted on the zirconia buffer sending sonic signals through the buffer and couplant into the hot material, and receiving means mounted on the zirconia buffer receiving sonic signals reflected from within the hot material through the couplant and the buffer. 2 figs.

  11. Directions for High-Temperature Shape Memory Alloys' Improvement: Straight Way to High-Entropy Materials?

    NASA Astrophysics Data System (ADS)

    Firstov, G. S.; Kosorukova, T. A.; Koval, Yu N.; Verhovlyuk, P. A.

    2015-10-01

    Nowadays, all thermo-mechanical effects, associated with the martensitic structural phase transitions, are still in the focus of scientists and engineers, especially once these phenomena are taking place at elevated temperatures. The list of the materials, undergoing high-temperature martensitic transformation, is constantly widening. Still, industrial application of these materials, called high-temperature shape memory alloys, is far enough due to the lack of understanding of the peculiarities of the high-temperature martensitic transformation and shape memory effect. The present work attempts to show how the development of the proper directions for high-temperature shape memory alloys' improvement might lead to the creation of essentially new functional materials.

  12. Rare earth chalcogenides for use as high temperature thermoelectric materials

    SciTech Connect

    Michiels, J.

    1996-01-02

    In the first part of the thesis, the electric resistivity, Seebeck coefficient, and Hall effect were measured in X{sub y}(Y{sub 2}S{sub 3}){sub 1-y} (X = Cu, B, or Al), for y = 0.05 (Cu, B) or 0.025-0.075 for Al, in order to determine their potential as high- temperature (HT)(300-1000 C) thermoelectrics. Results indicate that Cu, B, Al- doped Y{sub 2}S{sub 3} are not useful as HT thermoelectrics. In the second part, phase stability of {gamma}-cubic LaSe{sub 1.47-1.48} and NdSe{sub 1.47} was measured periodically during annealing at 800 or 1000 C for the same purpose. In the Nd selenide, {beta} phase increased with time, while the Nd selenide showed no sign of this second phase. It is concluded that the La selenide is not promising for use as HT thermoelectric due to the {gamma}-to-{beta} transformation, whereas the Nd selenide is promising.

  13. High temperature ultrasonic testing of materials for internal flaws

    DOEpatents

    Kupperman, David S.; Linzer, Melvin

    1990-01-01

    An apparatus is disclosed for nondestructive evaluation of defects in hot terials, such as metals and ceramics, by sonic signals, which includes a zirconia buffer in contact with a hot material being tested, a liquid couplant of borax in contact with the zirconia buffer and the hot material to be tested, a transmitter mounted on the zirconia buffer sending sonic signals through the buffer and couplant into the hot material, and a receiver mounted on the zirconia buffer receiving sonic signals reflected from within the hot material through the couplant and the buffer.

  14. Solid lubricant materials for high temperatures: A review

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.

    1985-01-01

    Solid lubricants that can be used above 300 C in air are discussed, including coatings and self-lubricating composite bearing materials. The lubricants considered are representative dichalcogenides, graphite, graphite fluoride, polyimides, soft oxides, oxidatively stable fluorides, and hard coating materials. A few general design considerations revelant to solid lubrication are interspersed.

  15. Research on medium and high temperature solar heat storage materials

    NASA Technical Reports Server (NTRS)

    Heine, D.; Jucker, J.; Koch, D.; Krahling, H.; Supper, W.

    1979-01-01

    Characteristics of solar heat storage materials, preliminary tests in which melting and solidification characteristics are tested, and service life and cycling tests are reported. Various aspects of corrosion are discussed as well as decision about ultimate selection of materials. A program for storage and evaluation of data is included.

  16. Emissivity Results on High Temperature Coatings for Refractory Composite Materials

    NASA Technical Reports Server (NTRS)

    Ohlhorst, Craig W.; Vaughn, Wallace L.; Daryabeigi, Kamran; Lewis, Ronald K.; Rodriguez, Alvaro C.; Milhoan, James D.; Koenig, John R.

    2007-01-01

    The directional emissivity of various refractory composite materials considered for application for reentry and hypersonic vehicles was investigated. The directional emissivity was measured at elevated temperatures of up to 3400 F using a directional spectral radiometric technique during arc-jet test runs. A laboratory-based relative total radiance method was also used to measure total normal emissivity of some of the refractory composite materials. The data from the two techniques are compared. The paper will also compare the historical database of Reinforced Carbon-Carbon emissivity measurements with emissivity values generated recently on the material using the two techniques described in the paper.

  17. MICROWAVE MEASUREMENT OF REFRACTORY MATERIALS AT HIGH-TEMPERATURE

    SciTech Connect

    Kharkovsky, S.; Zoughi, R.; Smith, J.; Davis, B.; Limmer, R.

    2009-03-03

    Knowledge of the electrical behavior of refractory materials may enable the development and optimization of microwave nondestructive techniques to detect and evaluate changes in their physical properties while the materials are in service. This paper presents the results of a limited and preliminary investigation in which two refractory materials (dense chrome and dense zircon) were subjected to increasing temperature in a furnace and in which a frequency-modulated continuous-wave radar operating in the frequency range of 8-18 GHz radar was used to evaluate their attenuation properties.

  18. High Temperature Stable Nanocrystalline SiGe Thermoelectric Material

    NASA Technical Reports Server (NTRS)

    Yang, Sherwin (Inventor); Matejczyk, Daniel Edward (Inventor); Determan, William (Inventor)

    2013-01-01

    A method of forming a nanocomposite thermoelectric material having microstructural stability at temperatures greater than 1000 C. The method includes creating nanocrystalline powder by cryomilling. The method is particularly useful in forming SiGe alloy powder.

  19. High temperature sensing of thermal barrier materials by luminescence

    NASA Astrophysics Data System (ADS)

    Gentleman, Molly Maureen

    The basis for a number of concepts for in situ monitoring of thermal barrier coating heath and temperature using non-contact luminescence techniques is described. Restrictions imposed by phase compatibility and the optical properties of the coating materials are discussed as guidelines for the selection of rare-earth ions as chromophore dopants in these sensors. Extensive studies of type and concentration of rare-earth doping lead to the selection of Eu-doped materials as the preferred material for temperature sensing. Sensor layers, consisting of 1 atomic percent europia-doped yttria stabilized zirconia were deposited and exposed to high heat flux conditions similar to those seen today's turbine environments and were shown to be capable of measuring temperature at different depths within the coating.

  20. Refractory materials for high-temperature thermoelectric energy conversion

    NASA Technical Reports Server (NTRS)

    Wood, C.; Emin, D.

    1983-01-01

    Theoretical work of two decades ago adequately explained the transport behavior and effectively guided the development of thermoelectric materials of high conversion efficiencies of conventional semiconductors (e.g., SiGe alloys). The more significant contributions involved the estimation of optimum doping concentrations, the reduction of thermal conductivity by solid solution doping and the development of a variety of materials with ZT approx. 1 in the temperature range 300 K to 1200 K. ZT approx. 1 is not a theoretical limitation although, experimentally, values in excess of one were not achieved. Work has continued with emphasis on higher temperature energy conversion. A number of promising materials have been discovered in which it appears that ZT 1 is realizable. These materials are divided into two classes: (1) the rare-earth chalcogenides which behave as itinerant highly-degenerate n-type semiconductors at room-temperature, and (2) the boron-rich borides, which exhibit p-type small-polaronic hopping conductivity.

  1. Scanning and Transmission Electron Microscopy of High Temperature Materials

    NASA Technical Reports Server (NTRS)

    1994-01-01

    Software and hardware updates to further extend the capability of the electron microscope were carried out. A range of materials such as intermetallics, metal-matrix composites, ceramic-matrix composites, ceramics and intermetallic compounds, based on refractory elements were examined under this research. Crystal structure, size, shape and volume fraction distribution of various phases which constitute the microstructures were examined. Deformed materials were studied to understand the effect of interfacial microstructure on the deformation and fracture behavior of these materials. Specimens tested for a range of mechanical property requirements, such as stress rupture, creep, low cycle fatigue, high cycle fatigue, thermomechanical fatigue, etc. were examined. Microstructural and microchemical stability of these materials exposed to simulated operating environments were investigated. The EOIM Shuttle post-flight samples were also examined to understand the influence of low gravity processing on microstructure. In addition, fractographic analyses of Nb-Zr-W, titanium aluminide, molybdenum silicide and silicon carbide samples were carried out. Extensive characterization of sapphire fibers in the fiber-reinforced composites made by powder cloth processing was made. Finally, pressure infiltration casting of metal-matrix composites was carried out.

  2. Application & testing of high temperature materials for solenoid coils

    SciTech Connect

    Sanchez, R.O.; Archer, W.E.; Zich, J.L.

    1997-08-01

    Sandia National Laboratories has designed and proven-in two new Solenoid coils for a highly-reliable electromechanical switch. Mil-Spec Magnetics Inc., Walnut CA manufactured the coils. The new design utilizes two new materials: Liquid Crystal Polymer (Vectra C130) for the bobbin and Thermal Barrier Silicone (VI-SIL V-658) for the encapsulant. The use of these two new materials solved most of the manufacturing problems inherent in the old Sandia design. The coils are easier to precision wind and more robust for handling, testing, and storage. The coils have some unique weapon related safety requirements. The most severe of these requirements is the 400{degrees}C, 1600 V test. The coils must not, and did not, produce any outgassing products to affect the voltage breakdown between contacts in the switch at these temperatures and voltages. Actual coils in switches were tested under these conditions. This paper covers the prove-in of this new coil design.

  3. Advanced characterizations of austenitic oxide dispersion-strengthened (ODS) steels for high-temperature reactor applications

    NASA Astrophysics Data System (ADS)

    Miao, Yinbin

    Future advanced nuclear systems involve higher operation temperatures, intenser neutron flux, and more aggressive coolants, calling for structural materials with excellent performances in multiple aspects. Embedded with densely and dispersedly distributed oxide nanoparticles that are capable of not only pinning dislocations but also trapping radiation-induced defects, oxide dispersion-strengthened (ODS) steels provide excellence in mechanical strength, creep resistance, and radiation tolerance. In order to develop ODS steels with qualifications required by advanced nuclear applications, it is important to understand the fundamental mechanisms of the enhancement of ODS steels in mechanical properties. In this dissertation, a series of austenitic ODS stainless steels were investigated by coordinated state-of-the-art techniques. A series of different precipitate phases, including multiple Y-Ti-O, Y-Al-O, and Y-Ti-Hf-O complex oxides, were observed to form during mechanical alloying. Small precipitates are likely to have coherent or cubic-on-cubic orientation relationships with the matrix, allowing the dislocation to shear through. The Orowan looping mechanism is the dominant particle-dislocation interaction mode as the temperature is low, whereas the shearing mechanism and the Hirsch mechanism are also observed. Interactions between the particles and the dislocations result in the load-partitioning phenomenon. Smaller particles were found to have the stronger loading-partitioning effect. More importantly, the load-partitioning of large size particles are marginal at elevated temperatures, while the small size particles remain sustaining higher load, explaining the excellent high temperature mechanical performance of ODS steels.

  4. Core and Refueling Design Studies for the Advanced High Temperature Reactor

    SciTech Connect

    Holcomb, David Eugene; Ilas, Dan; Varma, Venugopal Koikal; Cisneros, Anselmo T; Kelly, Ryan P; Gehin, Jess C

    2011-09-01

    The Advanced High Temperature Reactor (AHTR) is a design concept for a central generating station type [3400 MW(t)] fluoride-salt-cooled high-temperature reactor (FHR). The overall goal of the AHTR development program is to demonstrate the technical feasibility of FHRs as low-cost, large-size power producers while maintaining full passive safety. This report presents the current status of ongoing design studies of the core, in-vessel structures, and refueling options for the AHTR. The AHTR design remains at the notional level of maturity as important material, structural, neutronic, and hydraulic issues remain to be addressed. The present design space exploration, however, indicates that reasonable options exist for the AHTR core, primary heat transport path, and fuel cycle provided that materials and systems technologies develop as anticipated. An illustration of the current AHTR core, reactor vessel, and nearby structures is shown in Fig. ES1. The AHTR core design concept is based upon 252 hexagonal, plate fuel assemblies configured to form a roughly cylindrical core. The core has a fueled height of 5.5 m with 25 cm of reflector above and below the core. The fuel assembly hexagons are {approx}45 cm across the flats. Each fuel assembly contains 18 plates that are 23.9 cm wide and 2.55 cm thick. The reactor vessel has an exterior diameter of 10.48 m and a height of 17.7 m. A row of replaceable graphite reflector prismatic blocks surrounds the core radially. A more complete reactor configuration description is provided in Section 2 of this report. The AHTR core design space exploration was performed under a set of constraints. Only low enrichment (<20%) uranium fuel was considered. The coated particle fuel and matrix materials were derived from those being developed and demonstrated under the Department of Energy Office of Nuclear Energy (DOE-NE) advanced gas reactor program. The coated particle volumetric packing fraction was restricted to at most 40%. The pressure

  5. Assessment of Candidate Molten Salt Coolants for the Advanced High Temperature Reactor (AHTR)

    SciTech Connect

    Williams, D.F.

    2006-03-24

    The Advanced High-Temperature Reactor (AHTR) is a novel reactor design that utilizes the graphite-matrix high-temperature fuel of helium-cooled reactors, but provides cooling with a high-temperature fluoride salt. For applications at temperatures greater than 900 C the AHTR is also referred to as a Liquid-Salt-Cooled Very High-Temperature Reactor (LS-VHTR). This report provides an assessment of candidate salts proposed as the primary coolant for the AHTR based upon a review of physical properties, nuclear properties, and chemical factors. The physical properties most relevant for coolant service were reviewed. Key chemical factors that influence material compatibility were also analyzed for the purpose of screening salt candidates. Some simple screening factors related to the nuclear properties of salts were also developed. The moderating ratio and neutron-absorption cross-section were compiled for each salt. The short-lived activation products, long-lived transmutation activity, and reactivity coefficients associated with various salt candidates were estimated using a computational model. Table A presents a summary of the properties of the candidate coolant salts. Certain factors in this table, such as melting point, vapor pressure, and nuclear properties, can be viewed as stand-alone parameters for screening candidates. Heat-transfer properties are considered as a group in Sect. 3 in order to evaluate the combined effects of various factors. In the course of this review, it became apparent that the state of the properties database was strong in some areas and weak in others. A qualitative map of the state of the database and predictive capabilities is given in Table B. It is apparent that the property of thermal conductivity has the greatest uncertainty and is the most difficult to measure. The database, with respect to heat capacity, can be improved with modern instruments and modest effort. In general, ''lighter'' (low-Z) salts tend to exhibit better heat

  6. Materials and mechanisms of high temperature lithium sulfide batteries

    SciTech Connect

    Kaun, T.D.; Hash, M.C.; Henriksen, G.L.; Jansen, A.N.; Vissers, D.R.

    1994-05-01

    New materials have encouraged development of bipolar Li-Al/FeS{sub 2} batteries for electric vehicle (EV) applications. Current technology employs a two-phase Li-alloy negative electrode low-melting, LiCl-rich LiCl-LiBr-KBr molten salt electrolyte, and either an FeS or an upper-plateau (UP) FeS{sub 2} positive electrode. These components are assembled in a sealed bipolar battery configuration. Use of the two-phase Li-alloy ({alpha} + {beta} Li-Al and Li{sub 5}Al{sub 5}Fe{sub 2}) negative electrode provides in situ overcharge tolerance that renders the bipolar design viable. Employing LiCl-rich LiCl-LiBr-KBr electrolyte in ``electrolyte-starved`` calls achieves low-burdened cells, that possess low area-specific impedance; comparable to that of flooded cells using LiCl-LiBr-KBr eutectic electrolyte. The combination of dense UP FeS{sub 2} electrodes and low-melting electrolyte produces a stable and reversible couple, achieving over 1000 cycle life in flooded cells, with high power capabilities. In addition, a family of stable sulfide ceramic/sealant materials was developed that produce high-strength bonds between a variety of metals and ceramics, which renders lithium/iron suffide bipolar stacks practical. Bipolar Li-Al/FeS{sub 2} cells and four-cell stacks using these seals are being built and tested in the 13 cm diameter size for EV applications. To date, Li-Al/FeS{sub 2} cells have attained 400 W/kg power at 80% DOD and 180 Wh/kg energy at the 30 W/kg rate. When cell performance characteristics are used to model full-scale EV and hybrid vehicle (HV) batteries, they are projected to meet or exceed the performance requirements for a large variety of EV and HV applications. Efficient production and application of Li-alloys and Li-salt electrolyte are critical to approaching battery cost objectives.

  7. Materials and mechanisms of high temperature lithium sulfide batteries

    NASA Astrophysics Data System (ADS)

    Kaun, T. D.; Hash, M. C.; Henriksen, G. L.; Jansen, A. N.; Vissers, D. R.

    1994-05-01

    New materials have encouraged development of bipolar Li-Al/FeS2 batteries for electric vehicle (EV) applications. Current technology employs a two-phase Li-alloy negative electrode low-melting, LiCl-rich LiCl-LiBr-KBr molten salt electrolyte, and either an FeS or an upper-plateau (UP) FeS2 positive electrode. These components are assembled in a sealed bipolar battery configuration. Use of the two-phase Li-alloy (alpha + beta Li-Al and Li5Al5Fe2) negative electrode provides in situ overcharge tolerance that renders the bipolar design viable. Employing LiCl-rich LiCl-LiBr-KBr electrolyte in 'electrolyte-starved' cells achieves low-burdened cells that possess low area-specific impedance, comparable to that of flooded cells using LiCl-LiBr-KBr eutectic electrolyte. The combination of dense UP FeS2 electrodes and low-melting electrolyte produces a stable and reversible couple, achieving over 1000 cycle life in flooded cells, with high power capabilities. In addition, a family of stable sulfide ceramic/sealant materials was developed that produce high-strength bonds between a variety of metals and ceramics, which renders lithium/iron suffide bipolar stacks practical. Bipolar Li-Al/FeS2 cells and four-cell stacks using these seals are being built and tested in the 13 cm diameter size for EV applications. To date, Li-Al/FeS2 cells have attained 400 W/kg power at 80% DOD and 180 Wh/kg energy at the 30 W/kg rate. When cell performance characteristics are used to model full-scale EV and hybrid vehicle (HV) batteries, they are projected to meet or exceed the performance requirements for a large variety of EV and HV applications. Efficient production and application of Li-alloys and Li-salt electrolyte are critical to approaching battery cost objectives.

  8. High temperature corrosion of separator materials for MCFC

    SciTech Connect

    Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu

    1996-12-31

    The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

  9. Diamond anvil cell for spectroscopic investigation of materials at high temperature, high pressure and shear

    DOEpatents

    Westerfield, Curtis L.; Morris, John S.; Agnew, Stephen F.

    1997-01-01

    Diamond anvil cell for spectroscopic investigation of materials at high temperature, high pressure and shear. A cell is described which, in combination with Fourier transform IR spectroscopy, permits the spectroscopic investigation of boundary layers under conditions of high temperature, high pressure and shear.

  10. Diamond anvil cell for spectroscopic investigation of materials at high temperature, high pressure and shear

    DOEpatents

    Westerfield, C.L.; Morris, J.S.; Agnew, S.F.

    1997-01-14

    Diamond anvil cell is described for spectroscopic investigation of materials at high temperature, high pressure and shear. A cell is described which, in combination with Fourier transform IR spectroscopy, permits the spectroscopic investigation of boundary layers under conditions of high temperature, high pressure and shear. 4 figs.

  11. Anharmonic Materials and Thermoelasticity at High Temperatures and Pressures

    NASA Astrophysics Data System (ADS)

    Orlikowski, Daniel

    2005-03-01

    For large-scale constitutive strength models, the shear modulus is typically assumed to be linearly dependent on temperature. However, for materials compressed along or beyond the Hugoniot into high pressure and temperature regimes where there is no experimental measurement or very little, accurate and validated models must be used. To this end, we have investigated and compared, as a function of temperature (<26,000 K) and pressure (<10 Mbar), the anharmonic and quasi-harmonic thermoelasticity accounting for both the electron-thermal and ion-thermal contributions for bcc tantalum and bcc molybdenum. In this approach, the full potential linear muffin-tin orbital (FP-LMTO) method for the cold and electron-thermal contributions is closely coupled with ion-thermal contributions. For the ion contribution two separate approaches are used. In one approach, the quasi-harmonic ion contribution is obtained through a Brillouin zone sum of strain derivatives of the phonons, and in the other the anharmonic ion contribution is obtained directly through Monte Carlo (MC) canonical distribution averages of strain derivatives on the multi-ion potential itself. Both methods for the ion-contribution use quantum-based interatomic potentials derived from model generalized pseudopotential theory (MGPT). The resulting elastic moduli are compared to available ultrasonic measurements and diamond-anvil-cell compression experiments, as well as to sound speeds along the Hugoniot. Over this range of temperature and pressure, the results are then used in a polycrystalline averaging for a comparison to larger-scale shear models like the Steinberg-Guinan strength model. These results give an indication that anharmonic effects are negligible in tantalum but not in molybdenum for high pressures and temperatures up to melt. This work was performed under the auspices of the U.S. Department of Energy by the University of California Lawrence Livermore National Laboratory under contract W-7405-Eng-48.

  12. Advanced Woven SiC/SiC Composites for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Morscher, Gregory N.

    2007-01-01

    The temperature, stress, and environmental conditions of many gas turbine, hypersonic, and even nuclear applications make the use of woven SiC/SiC composites an attractive enabling material system. The development in SiC/SiC composites over the past few years has resulted in significant advances in high temperature performance so that now these materials are being pursued for several turbine airfoil and reusable hypersonic applications. The keys to maximizing stress capability and maximizing temperature capability will be outlined for SiC/SiC. These include the type of SiC fiber, the fiber-architecture, and the matrix processing approach which leads to a variety of matrix compositions and structure. It will also be shown that a range of mechanical, thermal, and permeability properties can be attained and tailored depending on the needs of an application. Finally, some of the remaining challenges will be discussed in order for the use of these composite systems to be fully realized.

  13. Future requirements for advanced materials

    NASA Technical Reports Server (NTRS)

    Olstad, W. B.

    1980-01-01

    Recent advances and future trends in aerospace materials technology are reviewed with reference to metal alloys, high-temperature composites and adhesives, tungsten fiber-reinforced superalloys, hybrid materials, ceramics, new ablative materials, such as carbon-carbon composite and silica tiles used in the Shuttle Orbiter. The technologies of powder metallurgy coupled with hot isostatic pressing, near net forging, complex large shape casting, chopped fiber molding, superplastic forming, and computer-aided design and manufacture are emphasized.

  14. Secondary heat exchanger design and comparison for advanced high temperature reactor

    SciTech Connect

    Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

    2012-07-01

    Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

  15. Optical fiber evanescent wave adsorption sensors for high-temperature gas sensing in advanced coal-fired power plants

    SciTech Connect

    Buric, M.; Ohodnicky, P.; Duy, J.

    2012-01-01

    Modern advanced energy systems such as coal-fired power plants, gasifiers, or similar infrastructure present some of the most challenging harsh environments for sensors. The power industry would benefit from new, ultra-high temperature devices capable of surviving in hot and corrosive environments for embedded sensing at the highest value locations. For these applications, we are currently exploring optical fiber evanescent wave absorption spectroscopy (EWAS) based sensors consisting of high temperature core materials integrated with novel high temperature gas sensitive cladding materials. Mathematical simulations can be used to assist in sensor development efforts, and we describe a simulation code that assumes a single thick cladding layer with gas sensitive optical constants. Recent work has demonstrated that Au nanoparticle-incorporated metal oxides show a potentially useful response for high temperature optical gas sensing applications through the sensitivity of the localized surface plasmon resonance absorption peak to ambient atmospheric conditions. Hence, the simulation code has been applied to understand how such a response can be exploited in an optical fiber based EWAS sensor configuration. We demonstrate that interrogation can be used to optimize the sensing response in such materials.

  16. High temperature reactors

    NASA Astrophysics Data System (ADS)

    Dulera, I. V.; Sinha, R. K.

    2008-12-01

    With the advent of high temperature reactors, nuclear energy, in addition to producing electricity, has shown enormous potential for the production of alternate transport energy carrier such as hydrogen. High efficiency hydrogen production processes need process heat at temperatures around 1173-1223 K. Bhabha Atomic Research Centre (BARC), is currently developing concepts of high temperature reactors capable of supplying process heat around 1273 K. These reactors would provide energy to facilitate combined production of hydrogen, electricity, and drinking water. Compact high temperature reactor is being developed as a technology demonstrator for associated technologies. Design has been also initiated for a 600 MWth innovative high temperature reactor. High temperature reactor development programme has opened new avenues for research in areas like advanced nuclear fuels, high temperature and corrosion resistant materials and protective coatings, heavy liquid metal coolant technologies, etc. The paper highlights design of these reactors and their material related requirements.

  17. Development, Implementation and Application of Micromechanical Analysis Tools for Advanced High Temperature Composites

    NASA Technical Reports Server (NTRS)

    2005-01-01

    This document contains the final report to the NASA Glenn Research Center (GRC) for the research project entitled Development, Implementation, and Application of Micromechanical Analysis Tools for Advanced High-Temperature Composites. The research supporting this initiative has been conducted by Dr. Brett A. Bednarcyk, a Senior Scientist at OM in Brookpark, Ohio from the period of August 1998 to March 2005. Most of the work summarized herein involved development, implementation, and application of enhancements and new capabilities for NASA GRC's Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC) software package. When the project began, this software was at a low TRL (3-4) and at release version 2.0. Due to this project, the TRL of MAC/GMC has been raised to 7 and two new versions (3.0 and 4.0) have been released. The most important accomplishments with respect to MAC/GMC are: (1) A multi-scale framework has been built around the software, enabling coupled design and analysis from the global structure scale down to the micro fiber-matrix scale; (2) The software has been expanded to analyze smart materials; (3) State-of-the-art micromechanics theories have been implemented and validated within the code; (4) The damage, failure, and lifing capabilities of the code have been expanded from a very limited state to a vast degree of functionality and utility; and (5) The user flexibility of the code has been significantly enhanced. MAC/GMC is now the premier code for design and analysis of advanced composite and smart materials. It is a candidate for the 2005 NASA Software of the Year Award. The work completed over the course of the project is summarized below on a year by year basis. All publications resulting from the project are listed at the end of this report.

  18. High Temperature Materials Laboratory User Program: 19th Annual Report, October 1, 2005 - September 30, 2006

    SciTech Connect

    Pasto, Arvid

    2007-08-01

    Annual Report contains overview of the High Temperature Materials Laboratory User Program and includes selected highlights of user activities for FY2006. Report is submitted to individuals within sponsoring DOE agency and to other interested individuals.

  19. Stress and Damage in Polymer Matrix Composite Materials Due to Material Degradation at High Temperatures

    NASA Technical Reports Server (NTRS)

    McManus, Hugh L.; Chamis, Christos C.

    1996-01-01

    This report describes analytical methods for calculating stresses and damage caused by degradation of the matrix constituent in polymer matrix composite materials. Laminate geometry, material properties, and matrix degradation states are specified as functions of position and time. Matrix shrinkage and property changes are modeled as functions of the degradation states. The model is incorporated into an existing composite mechanics computer code. Stresses, strains, and deformations at the laminate, ply, and micro levels are calculated, and from these calculations it is determined if there is failure of any kind. The rationale for the model (based on published experimental work) is presented, its integration into the laminate analysis code is outlined, and example results are given, with comparisons to existing material and structural data. The mechanisms behind the changes in properties and in surface cracking during long-term aging of polyimide matrix composites are clarified. High-temperature-material test methods are also evaluated.

  20. Application of high temperature air heaters to advanced power generation cycles

    SciTech Connect

    Thompson, T R; Boss, W H; Chapman, J N

    1992-03-01

    Recent developments in ceramic composite materials open up the possibility of recuperative air heaters heating air to temperatures well above the feasible with metal tubes. A high temperature air heater (HTAH) has long been recognized as a requirement for the most efficient MHD plants in order to reach high combustor flame temperatures. The application of gas turbines in coal-fired plants of all types has been impeded because of the problems in cleaning exhaust gas sufficiently to avoid damage to the turbine. With a possibility of a HTAH, such plants may become feasible on the basis of air turbine cycles, in which air is compressed and heated in the HTAH before being applied to turbine. The heat exchanger eliminates the need for the hot gas cleanup system. The performance improvement potential of advanced cycles with HTAH application including the air turbine cycle in several variations such as the DOE program on ``Coal-Fired Air Furnace Combined Cycle...,`` variations originated by the authors, and the MHD combined cycle are presented. The status of development of ceramic air heater technology is included.

  1. Magnetic sensor for high temperature using a laminate composite of magnetostrictive material and piezoelectric material

    NASA Astrophysics Data System (ADS)

    Ueno, Toshiyuki; Higuchi, Toshiro

    2005-05-01

    A high sensitive and heat-resistive magnetic sensor using a magnetostrictive/piezoelectric laminate composite is investigated. The sensing principle is based on the magnetostrictive- and piezoelectric effect, whereby a detected yoke displacement is transduced into a voltage on the piezoelectric materials. The sensor is intended to detect the displacement of a ferromagnetic object in a high temperature environment, where conventional magnetic sensors are not useful. Such applications include sensors in engine of automobile and machinery used in material processing. The sensor features combination of a laminate composite of magnetostrictive/piezoelectric materials with high Curie temperatures and an appropriate magnetic circuit to convert mechanical displacement to sensor voltages and suppress temperature fluctuation. This paper describes the sensing principle and shows experimental results using a composite of Terfenol-D and Lithium Niobate to assure high sensitivity of 50V/mm at bias gap of 0.1mm and a temperature operating range over 200 °C.

  2. Erosion Coatings for High-Temperature Polymer Composites: A Collaborative Project With Allison Advanced Development Company

    NASA Technical Reports Server (NTRS)

    Sutter, James K.

    2000-01-01

    The advantages of replacing metals in aircraft turbine engines with high-temperature polymer matrix composites (PMC's) include weight savings accompanied by strength improvements, reduced part count, and lower manufacturing costs. Successfully integrating high-temperature PMC's into turbine engines requires several long-term characteristics. Resistance to surface erosion is one rarely reported property of PMC's in engine applications because PMC's are generally softer than metals and their erosion resistance suffers. Airflow rates in stationary turbine engine components typically exceed 2.3 kg/sec at elevated temperatures and pressures. In engine applications, as shown in the following photos, the survivability of PMC components is clearly a concern, especially when engine and component life-cycle requirements become longer. Although very few publications regarding the performance of erosion coatings on PMC's are available particularly in high-temperature applications the use of erosion-resistant coatings to significantly reduce wear on metallic substrates is well documented. In this study initiated by the NASA Glenn Research Center at Lewis Field, a low-cost (less than $140/kg) graphite-fiber-reinforced T650 35/PMR 15 sheet-molding compound was investigated with various coatings. This sheet-molding compound has been compression molded into many structurally complicated components, such as shrouds for gas turbine inlet housings and gearboxes. Erosion coatings developed for PMC s in this study consisted of a two-layered system: a bondcoat sprayed onto a cleaned PMC surface, followed by an erosion-resistant, hard topcoat sprayed onto the bondcoat as shown in following photomicrograph. Six erosion coating systems were evaluated for their ability to withstand harsh thermal cycles, erosion resistance (ASTM G76 83 "Standard Practice for Conducting Erosion Tests by Solid Particle Impingement Using Gas Jets") using Al2O3, and adhesion to the graphite fiber polyimide

  3. Program for the development of high temperature electrical materials and components

    NASA Technical Reports Server (NTRS)

    Neff, W. S.; Lowry, L. R.

    1972-01-01

    Evaluation of high temperature, space-vacuum performance of selected electrical materials and components, high temperature capacitor development, and evaluation, construction, and endurance testing of compression sealed pyrolytic boron nitride slot insulation are described. The first subject above covered the aging evaluation of electrical devices constructed from selected electrical materials. Individual materials performances were also evaluated and reported. The second subject included study of methods of improving electrical performance of pyrolytic boron nitride capacitors. The third portion was conducted to evaluate the thermal and electrical performance of pyrolytic boron nitride as stator slot liner material under varied temperature and compressive loading. Conclusions and recommendations are presented.

  4. Development of an advanced high-temperature fastener system for advanced aerospace vehicle application

    NASA Technical Reports Server (NTRS)

    Kull, F. R.

    1975-01-01

    The results of a program to develop a lightweight high temperature reusable fastening system for aerospace vehicle thermal protection system applications are documented. This feasibility program resulted in several fastener innovations which will meet the specific needs of the heat shield application. Three systems were designed from Hayes 188 alloy and tested by environmental exposure and residual mechanical properties. The designs include a clinch stud with a collar retainer, a weld stud with a split ring retainer, and a caged stud with a collar retainer. The results indicated that a lightweight, reusable, high temperature fastening system can be developed for aerospace vehicle application.

  5. Joining and Assembly of Silicon Carbide-based Advanced Ceramics and Composites for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.

    2004-01-01

    Silicon carbide based advanced ceramics and fiber reinforced composites are under active consideration for use in wide variety of high temperature applications within the aeronautics, space transportation, energy, and nuclear industries. The engineering designs of ceramic and composite component require fabrication and manufacturing of large and complex shaped parts of various thicknesses. In many instances, it is more economical to build up complex shapes by joining simple geometrical shapes. In addition these components have to be joined or assembled with metallic sub-components. Thus, joining and attachment have been recognized as enabling technologies for successful utilization of ceramic components in various demanding applications. In this presentation, various challenges and opportunities in design, fabrication, and testing o high temperature joints in ceramic matrix composites will be presented. Silicon carbide based advanced ceramics (CVD and hot pressed), and C/SiC and SiC/SiC composites, in different shapes and sizes, have been joined using an affordable, robust ceramic joining technology (ARCJoinT). Microstructure and high temperature mechanical properties of joints in silicon carbide ceramics and CVI and melt infiltrated SiC matrix composites will,be reported. Various joint design philosophies and design issues in joining of ceramics and composites well be discussed.

  6. Experimental study of the thermal stability of materials in high temperature oxygen-containing media

    NASA Technical Reports Server (NTRS)

    Abaltusov, Y. Y.; Bagramyan, A. R.; Grishin, A. M.; Yukhvid, V. I.

    1986-01-01

    An experimental study is made of the interaction of several materials with a high temperature medium containing oxygen. The temperature of the surface was measured as a function of time. It is found that the higher the velocity of mass removal from the surface, the more effective is the material from the viewpoint of heat resistance.

  7. Performance testing of elastomeric seal materials under low and high temperature conditions: Final report

    SciTech Connect

    BRONOWSKI,DAVID R.

    2000-06-01

    The US Department of Energy Offices of Defense Programs and Civilian Radioactive Waste Management jointly sponsored a program to evaluate elastomeric O-ring seal materials for radioactive material shipping containers. The report presents the results of low- and high-temperature tests conducted on 27 common elastomeric compounds.

  8. High temperature range recuperator. Phase II. Prototype demonstration and material and analytical studies. Final report

    SciTech Connect

    1980-04-01

    A summary of the work performed to fully evaluate the commercial potential of a unique ceramic recuperator for use in recovering waste heat from high temperature furnace exhaust gases is presented. The recuperator concept being developed consists of a vertical cylindrical heat exchange column formed from modular sections. Within the column, the gasketed modules form two helical flow passages - one for high temperature exhaust gases and one for pre-heating combustion air. The column is operated in a counterflow mode, with the exhaust gas entering at the bottom and the combustion air entering at the top of the column. Activities included design and procurement of prototype recuperator modules, construction and testing of two prototype recuperator assemblies, exposure and mechanical properties testing of candidate materials, structural analysis of the modules, and assessment of the economic viability of the concept. The results of the project indicated that the proposed recuperator concept was feasible from a technical standpoint. Economic analysis based upon recuperator performance characteristics and module manufacturing costs defined during the program indicated that 3 to 10 years (depending upon pre-heat temperature) would be required to recover the capital cost of the system in combustion air preheat applications. At this stage in the development of the recuperator, many factors in the analysis had to be assumed. Significant changes in some of the assumptions could dramatically affect the economics. For example, utilizing $2.85 per mcf for the natural gas price (as opposed to $2.00 per mcf) could reduce the payback period by more than half in certain cases. In addition, future commercial application will depend upon ceramic component manufacturing technique advances and cost reduction.

  9. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    NASA Astrophysics Data System (ADS)

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  10. Fuel-Cycle and Nuclear Material Disposition Issues Associated with High-Temperature Gas Reactors

    SciTech Connect

    Shropshire, D.E.; Herring, J.S.

    2004-10-03

    The objective of this paper is to facilitate a better understanding of the fuel-cycle and nuclear material disposition issues associated with high-temperature gas reactors (HTGRs). This paper reviews the nuclear fuel cycles supporting early and present day gas reactors, and identifies challenges for the advanced fuel cycles and waste management systems supporting the next generation of HTGRs, including the Very High Temperature Reactor, which is under development in the Generation IV Program. The earliest gas-cooled reactors were the carbon dioxide (CO2)-cooled reactors. Historical experience is available from over 1,000 reactor-years of operation from 52 electricity-generating, CO2-cooled reactor plants that were placed in operation worldwide. Following the CO2 reactor development, seven HTGR plants were built and operated. The HTGR came about from the combination of helium coolant and graphite moderator. Helium was used instead of air or CO2 as the coolant. The helium gas has a significant technical base due to the experience gained in the United States from the 40-MWe Peach Bottom and 330-MWe Fort St. Vrain reactors designed by General Atomics. Germany also built and operated the 15-MWe Arbeitsgemeinschaft Versuchsreaktor (AVR) and the 300-MWe Thorium High-Temperature Reactor (THTR) power plants. The AVR, THTR, Peach Bottom and Fort St. Vrain all used fuel containing thorium in various forms (i.e., carbides, oxides, thorium particles) and mixtures with highly enriched uranium. The operational experience gained from these early gas reactors can be applied to the next generation of nuclear power systems. HTGR systems are being developed in South Africa, China, Japan, the United States, and Russia. Elements of the HTGR system evaluated included fuel demands on uranium ore mining and milling, conversion, enrichment services, and fuel fabrication; fuel management in-core; spent fuel characteristics affecting fuel recycling and refabrication, fuel handling, interim

  11. Overview of high-temperature materials for high-energy space power systems

    NASA Technical Reports Server (NTRS)

    Saunders, N. T.

    1982-01-01

    The current state of technology and some of the more pressing research needs and challenges associated with the possible use of high temperature materials in future high energy space power systems are discussed. Particularly, emphasis is on the need to improve and quantify the fundamental understanding of the effects of the following: (1) fast neutron radiation on the properties and behavior of nuclear reactor fuels and claddings; and (2) long term, high temperature, space (vacuum) exposure on the properties of refractory metals considered for use as structural materials in various power conversion systems.

  12. An investigation on the effects of phase change material on material components used for high temperature thermal energy storage system

    NASA Astrophysics Data System (ADS)

    Kim, Taeil; Singh, Dileep; Zhao, Weihuan; Yua, Wenhua; France, David M.

    2016-05-01

    The latent heat thermal energy storage (LHTES) systems for concentrated solar power (CSP) plants with advanced power cycle require high temperature phase change materials (PCMs), Graphite foams with high thermal conductivity to enhance the poor thermal conductivity of PCMs. Brazing of the graphite foams to the structural metals of the LHTES system could be a method to assemble the system and a method to protect the structural metals from the molten salts. In the present study, the LHTES prototype capsules using MgCl2-graphite foam composites were assembled by brazing and welding, and tested to investigate the corrosion attack of the PCM salt on the BNi-4 braze. The microstructural analysis showed that the BNi-4 braze alloy can be used not only for the joining of structure alloy to graphite foams but also for the protecting of structure alloy from the corrosion by PCM.

  13. High Temperature Joining and Characterization of Joint Properties in Silicon Carbide-Based Composite Materials

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay

    2015-01-01

    Advanced silicon carbide-based ceramics and composites are being developed for a wide variety of high temperature extreme environment applications. Robust high temperature joining and integration technologies are enabling for the fabrication and manufacturing of large and complex shaped components. The development of a new joining approach called SET (Single-step Elevated Temperature) joining will be described along with the overview of previously developed joining approaches including high temperature brazing, ARCJoinT (Affordable, Robust Ceramic Joining Technology), diffusion bonding, and REABOND (Refractory Eutectic Assisted Bonding). Unlike other approaches, SET joining does not have any lower temperature phases and will therefore have a use temperature above 1315C. Optimization of the composition for full conversion to silicon carbide will be discussed. The goal is to find a composition with no remaining carbon or free silicon. Green tape interlayers were developed for joining. Microstructural analysis and preliminary mechanical tests of the joints will be presented.

  14. Methods for Enhancing the Thermal Durability of High-Temperature Thermoelectric Materials

    NASA Astrophysics Data System (ADS)

    Skomedal, Gunstein; Kristiansen, Nils R.; Engvoll, Marianne; Middleton, Hugh

    2014-06-01

    Thermoelectric materials, for example skutterudites and magnesium silicides, are being investigated as promising materials for medium-to-high-temperature waste heat recovery in transport and in industry. A crucial aspect of the success of a thermoelectric material is its stability over time when exposed to rapid heating and cooling. In this work different aspects of the degradation of these thermoelectric materials at high temperature were examined. Initial thermal durability was studied, and several candidate coatings were evaluated to enhance durability by protecting the materials from oxidation and sublimation during thermal cycles in air for up to 500 h and up to 873 K. The samples were characterized by SEM and EDS. The results showed it is possible to reduce degradation of the thermoelectric material without compromising overall thermoelectric efficiency.

  15. Quantitative non-destructive evaluation of high-temperature superconducting materials

    SciTech Connect

    Achenbach, J.D.

    1990-09-15

    Even though the currently intensive research efforts on high-temperature superconducting materials have not yet converged on a well specified material, the strong indications are that such a material will be brittle, anisotropic, and may contain many flaws such as microcracks and voids at grain boundaries. Consequently, practical applications of high temperature superconducting materials will require a very careful strength analysis based on fracture mechanics considerations. Because of the high sensitivity of the strength of such materials to the presence of defects, methods of quantitative non-destructive evaluation may be expected to play an important role in strength determinations. This proposal is concerned with the use of ultrasonic methods to detect and characterize isolated cracks, clusters of microcracks and microcracks distributed throughout the material. Particular attention will be devoted to relating ultrasonic results directly to deterministic and statistical linear elastic fracture mechanics considerations.

  16. An Evaluation of High Temperature Airframe Seals for Advanced Hypersonic Vehicles

    NASA Technical Reports Server (NTRS)

    DeMange, Jeffrey J.; Dunlap, Patrick H.; Steinetz, Bruce M.; Drlik, Gary J.

    2007-01-01

    High temperature seals are required for advanced hypersonic airframe applications. In this study, both spring tube thermal barriers and innovative wafer seal systems were evaluated under relevant hypersonic test conditions (temperatures, pressures, etc.) via high temperature compression testing and room temperature flow assessments. Thermal barriers composed of a Rene 41 spring tube filled with Saffil insulation and overbraided with a Nextel 312 sheath showed acceptable performance at 1500 F in both short term and longer term compression testing. Nextel 440 thermal barriers with Rene 41 spring tubes and Saffil insulation demonstrated good compression performance up to 1750 F. A silicon nitride wafer seal/compression spring system displayed excellent load performance at temperatures as high as 2200 F and exhibited room temperature leakage values that were only 1/3 those for the spring tube rope seals. For all seal candidates evaluated, no significant degradation in leakage resistance was noted after high temperature compression testing. In addition to these tests, a superalloy seal suitable for dynamic seal applications was optimized through finite element techniques.

  17. Process for introducing electrical conductivity into high-temperature polymeric materials

    DOEpatents

    Liepins, Raimond; Jorgensen, Betty S.; Liepins, Leila Z.

    1989-01-01

    High-temperature electrically conducting polymers. The in situ reactions: AgNO.sub.3 +RCHO.fwdarw.AG.sup.0 +RCOOH and R.sub.3 M.fwdarw.M.sup.0 3R, where M=Au or Pt have been found to introduce either substantial bulk or surface conductivity in high-temperature polymers. The reactions involving the R.sub.3 M were caused to proceed thermally suggesting the possibility of using laser means for initiating such reactions in selected areas or volumes of the polymeric materials. The polymers successfully investigated to date are polyphenylquinoxaline, polytolylquinoxaline, polyquinoline, polythiazole, and pyrrone.

  18. Process for introducing electrical conductivity into high-temperature polymeric materials

    DOEpatents

    Liepins, R.; Jorgensen, B.S.; Liepins, L.Z.

    1993-12-21

    High-temperature electrically conducting polymers are described. The in situ reactions: AgNO[sub 3] + RCHO [yields] Ag + RCOOH and R[sub 3]M [yields] M + 3R, where M=Au or Pt have been found to introduce either substantial bulk or surface conductivity in high-temperature polymers. The reactions involving the R[sub 3]M were caused to proceed thermally suggesting the possibility of using laser means for initiating such reactions in selected areas or volumes of the polymeric materials. The polymers successfully investigated to date are polyphenylquinoxaline, polytolylquinoxaline, polyquinoline, polythiazole, and pyrone.

  19. Process for introducing electrical conductivity into high-temperature polymeric materials

    DOEpatents

    Liepins, Raimond; Jorgensen, Betty S.; Liepins, Leila Z.

    1993-01-01

    High-temperature electrically conducting polymers. The in situ reactions: AgNO.sub.3 +RCHO.fwdarw.Ag.degree.+RCOOH and R.sub.3 M.fwdarw.M.degree.+3R, where M=Au or Pt have been found to introduce either substantial bulk or surface conductivity in high-temperature polymers. The reactions involving the R.sub.3 M were caused to proceed thermally suggesting the possibility of using laser means for initiating such reactions in selected areas or volumes of the polymeric materials. The polymers successfully investigated to date are polyphenylquinoxaline, polytolylquinoxaline, polyquinoline, polythiazole, and pyrrone.

  20. Process for introducing electrical conductivity into high-temperature polymeric materials

    DOEpatents

    Liepins, R.; Jorgensen, B.S.; Liepins, L.Z.

    1987-08-27

    High-temperature electrically conducting polymers. The in situ reactions: AgNO/sub 3/ + RCHO ..-->.. Ag/sup 0/ + RCOOH and R/sub 3/M ..-->.. M/sup 0/ + 3R, where M = Au or Pt have been found to introduce either substantial bulk or surface conductivity in high- temperature polymers. The reactions involving the R/sub 3/M were caused to proceed thermally suggesting the possibility of using laser means for initiating such reactions in selected areas or volumes of the polymeric materials. The polymers successfully investigated to date are polyphenylquinoxaline, polytolylquinoxaline, polyquinoline, polythiazole, and pyrrone. 3 tabs.

  1. Summary of workshop on high temperature materials based on Laves phases

    SciTech Connect

    1996-08-01

    The Offices of Fossil Energy and Basic Energy Sciences of the Department of Energy jointly sponsored the Workshop on High Temperature Materials Based on Laves Phases in conjunction with the Tenth Annual Conference on Fossil Energy Materials held at the Radisson Summit Hill Hotel in Knoxville, Tennessee on May 14-16, 1996. The objective of this workshop was to review the current status and to address critical issues in the development of new-generation high-temperature structural materials based on Laves phases. The one-day workshop included two sessions of overview presentations and a session of discussion on critical scientific and technological issues. The Laves phases represent an abundant class of intermetallic alloys with possible high-temperature structural applications. Laves phases form at or near the AB{sub 2} composition, and there are over 360 binary Laves phases. The ability of these alloys to dissolve considerable amounts of ternary alloying additions provides over 900 combined binary and ternary Laves phases. Many Laves phases have unique properties which make them attractive for high-temperature structural use. At half their homologous temperature, they retain >0.85 of their ambient yield strength, which is higher than all other intermetallics. Many of the Laves phases also have high melting temperatures, excellent creep properties, reasonably low densities, and for alloys containing Cr, Al, Si or Be, good oxidation resistance. Despite these useful properties, the tendency for low-temperature brittleness has limited the potential application of this large class of alloys.

  2. High temperature metal hydrides as heat storage materials for solar and related applications.

    PubMed

    Felderhoff, Michael; Bogdanović, Borislav

    2009-01-01

    For the continuous production of electricity with solar heat power plants the storage of heat at a temperature level around 400 degrees C is essential. High temperature metal hydrides offer high heat storage capacities around this temperature. Based on Mg-compounds, these hydrides are in principle low-cost materials with excellent cycling stability. Relevant properties of these hydrides and their possible applications as heat storage materials are described.

  3. High Temperature Metal Hydrides as Heat Storage Materials for Solar and Related Applications

    PubMed Central

    Felderhoff, Michael; Bogdanović, Borislav

    2009-01-01

    For the continuous production of electricity with solar heat power plants the storage of heat at a temperature level around 400 °C is essential. High temperature metal hydrides offer high heat storage capacities around this temperature. Based on Mg-compounds, these hydrides are in principle low-cost materials with excellent cycling stability. Relevant properties of these hydrides and their possible applications as heat storage materials are described. PMID:19333448

  4. High strain rate and high temperature behaviour of metallic materials for jet engine turbine containment

    NASA Astrophysics Data System (ADS)

    Gálvez, F.; Cendón, D.; Enfedaque, A.; Sánchez-Gálvez, V.

    2006-08-01

    This work presents a study on the mechanical characterisation of the materials involved in air jet engine turbines. The final objective is to analyse the phenomenon of a turbine blade off failure, to verify the requirements of the case containment. The materials in the turbine are under high temperatures, ranging from 400circC to 800circC and when the fail of the blade occurs if impacts against the case, reaching strain rates up to 103 s - 1. To obtain the behaviour of the materials, testing at high strain rate and high temperature at one time is necessary. The experimental set-up used was a split Hopkinson pressure bar, with a high temperature furnace adapted. The bars used on the device were high strength nickel alloys with a cooling system to decrease the temperature of the measurement devices. The effect of wave dispersion due to the temperature gradient has been also studied to correct the measurements if necessary. The material tested has been the FV535 stainless steel used on the case. The full stress-strain curves at different temperatures and at strain rates up to 103 s-1 have been obtained. The experimental results show a marked influence of the strain rate and the temperature that cannot be neglected. The Johnson-Cook material model has been used to fit the results of the material tests.

  5. Secondary Heat Exchanger Design and Comparison for Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Ali Siahpush; Michael McKellar; Michael Patterson; Eung Soo Kim

    2012-06-01

    The goals of next generation nuclear reactors, such as the high temperature gas-cooled reactor and advance high temperature reactor (AHTR), are to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. The need for efficiency, compactness, and safety challenge the boundaries of existing heat exchanger technology, giving rise to the following study. Various studies have been performed in attempts to update the secondary heat exchanger that is downstream of the primary heat exchanger, mostly because its performance is strongly tied to the ability to employ more efficient conversion cycles, such as the Rankine super critical and subcritical cycles. This study considers two different types of heat exchangers—helical coiled heat exchanger and printed circuit heat exchanger—as possible options for the AHTR secondary heat exchangers with the following three different options: (1) A single heat exchanger transfers all the heat (3,400 MW(t)) from the intermediate heat transfer loop to the power conversion system or process plants; (2) Two heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants, each exchanger transfers 1,700 MW(t) with a parallel configuration; and (3) Three heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants. Each heat exchanger transfers 1,130 MW(t) with a parallel configuration. A preliminary cost comparison will be provided for all different cases along with challenges and recommendations.

  6. Equipment for measuring of transmission of infrared optic materials in high temperature

    NASA Astrophysics Data System (ADS)

    Xu, Rongguo; Wang, Lei; Yin, Wanhong; Zhou, Xin

    2015-02-01

    An equipment for measuring transmission index of optic material in high temperature is introduced in the paper. A kyptol was used as infrared light source and narrow band filter was used to generate the monochrome light. Two parallel flat reflectors separated the light source into two ways, one was sample beam and the other was reference beam. A chopper was used to modulate the light and a lock-in amplifier was used to detect the infrared light. High precision temperature heater was used to control the temperature of sample material. The equipment has the ability to measure the transmission index of optic material from 1μm to 14μm and the temperature scope from room temperature to 700°. Measurement principle and makeup of the equipment are introduced in the paper. Transmissions of Al2O3 and germanium in high temperature were reported in the end.

  7. Cyanate Ester-Based Encapsulation Material for High-Temperature Applications

    NASA Astrophysics Data System (ADS)

    Chidambaram, Vivek; Rong, Eric Phua Jian; Lip, Gan Chee; Daniel, Rhee Min Woo

    2013-09-01

    Cyanate ester resin-based composite materials have been proposed as potential encapsulants for high-temperature applications. The objective of this study is to develop a cyanate ester-based encapsulant, which can also serve as a flip-chip underfill as well as for traditional encapsulation. Two different materials, quartz and alumina fillers, have been studied. The impact of shapes and sizes of the fillers on the overall thermomechanical properties has been investigated. The adhesion strengths of the materials to the ceramic substrate, Kovar lid, and silicon die have also been characterized. The modulus of the resin and the shape of the fillers play a pivotal role in minimizing thermal stress, generated by coefficient of thermal expansion mismatches. Smaller filler particles were found to have better adhesion to the cyanate ester resin. The high-temperature performance of the cyanate ester-based encapsulants was evaluated by thermal aging at 300°C for up to 500 h.

  8. Elevation of Continuous Low-Cycle Fatigue Behaviour of High Temperature P122 Boiler Material

    SciTech Connect

    Pumwa, John; Soo Woo Nam

    2002-07-01

    The complex thermal-mechanical loading of power-generating plant components usually comprises of creep, high-cycle and low-cycle fatigue which are thermally induced by start-ups, load changes and shut-downs, producing in-stationary temperature gradients and hence creating strain as well as stress fields. In order to select the correct materials for these hostile environmental conditions, it is vitally important to understand the behaviour of mechanical properties of these materials. This paper reports the results of Low-cycle fatigue tests of P122 (HCM12A or 12Cr-1.8W-1.5Cu) high temperature boiler material, which is one of the latest developed materials for high temperature environments. The tests were conducted at temperatures ranging from 550 deg. C to 700 deg. C at 50 deg. C intervals with strain ranges of {+-}1.5 to {+-}3.0% at 0.5% intervals using a closed-loop hydraulic Instron material testing machine with a servo hydraulic controller. The results confirm that P122 is comparable to conventional high temperature steels. Moreover, the fracture mode assessments strongly revealed a ductile transgranular fracture mode. (authors)

  9. Characterizing the Chemical Stability of High Temperature Materials for Application in Extreme Environments

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth

    2005-01-01

    The chemical stability of high temperature materials must be known for use in the extreme environments of combustion applications. The characterization techniques available at NASA Glenn Research Center vary from fundamental thermodynamic property determination to material durability testing in actual engine environments. In this paper some of the unique techniques and facilities available at NASA Glenn will be reviewed. Multiple cell Knudsen effusion mass spectrometry is used to determine thermodynamic data by sampling gas species formed by reaction or equilibration in a Knudsen cell held in a vacuum. The transpiration technique can also be used to determine thermodynamic data of volatile species but at atmospheric pressures. Thermodynamic data in the Si-O-H(g) system were determined with this technique. Free Jet Sampling Mass Spectrometry can be used to study gas-solid interactions at a pressure of one atmosphere. Volatile Si(OH)4(g) was identified by this mass spectrometry technique. A High Pressure Burner Rig is used to expose high temperature materials in hydrocarbon-fueled combustion environments. Silicon carbide (SiC) volatility rates were measured in the burner rig as a function of total pressure, gas velocity and temperature. Finally, the Research Combustion Lab Rocket Test Cell is used to expose high temperature materials in hydrogen/oxygen rocket engine environments to assess material durability. SiC recession due to rocket engine exposures was measured as a function of oxidant/fuel ratio, temperature, and total pressure. The emphasis of the discussion for all techniques will be placed on experimental factors that must be controlled for accurate acquisition of results and reliable prediction of high temperature material chemical stability.

  10. A Soft-Switching Inverter for High-Temperature Advanced Hybrid Electric Vehicle Traction Motor Drives

    SciTech Connect

    Lai, Jason; Yu, Wensong; Sun, Pengwei; Leslie, Scott; Prusia, Duane; Arnet, Beat; Smith, Chris; Cogan, Art

    2012-03-31

    The state-of-the-art hybrid electric vehicles (HEVs) require the inverter cooling system to have a separate loop to avoid power semiconductor junction over temperatures because the engine coolant temperature of 105°C does not allow for much temperature rise in silicon devices. The proposed work is to develop an advanced soft-switching inverter that will eliminate the device switching loss and cut down the power loss so that the inverter can operate at high-temperature conditions while operating at high switching frequencies with small current ripple in low inductance based permanent magnet motors. The proposed tasks also include high-temperature packaging and thermal modeling and simulation to ensure the packaged module can operate at the desired temperature. The developed module will be integrated with the motor and vehicle controller for dynamometer and in-vehicle testing to prove its superiority. This report will describe the detailed technical design of the soft-switching inverters and their test results. The experiments were conducted both in module level for the module conduction and switching characteristics and in inverter level for its efficiency under inductive and dynamometer load conditions. The performance will be compared with the DOE original specification.

  11. Further Investigations of High Temperature Knitted Spring Tubes for Advanced Control Surface Seal Applications

    NASA Technical Reports Server (NTRS)

    Taylor, Shawn C.; DeMange, Jeffrey J.; Dunlap, Patrick H., Jr.; Steinetz, Bruce M.

    2006-01-01

    Knitted metallic spring tubes are the structural backbones that provide resiliency in control surface seals for use on current and future reusable space launch vehicles. Control surface seals fill the space between movable control surfaces such as body flaps, rudders and elevons, and the static body structures to which they are attached. These seals must remain in continuous contact with opposing surfaces to prevent the ingestion of damaging hot gases encountered during atmospheric re-entry. The Inconel X-750 (Special Metals Corporation) spring tube utilized in the baseline control surface seal shows significant resiliency loss when compressed at temperatures as low as 1200 F. High temperature compression testing and microstructural analysis show that creep is the dominant deformation mechanism leading to permanent set and resiliency loss in tested spring tube samples. Additional evaluation using a structured design of experiments approach shows that spring tube performance, primarily high temperature resiliency, can be enhanced through material substitution of Rene 41 (Allvac) alloy (for the baseline Inconel X-750 material) when coupled with specialized thermal processing.

  12. Testing of molded high temperature plastic actuator road seals for use in advanced aircraft hydraulic systems

    NASA Technical Reports Server (NTRS)

    Waterman, A. W.; Huxford, R. L.; Nelson, W. G.

    1976-01-01

    Molded high temperature plastic first and second stage rod seal elements were evaluated in seal assemblies to determine performance characteristics. These characteristics were compared with the performance of machined seal elements. The 6.35 cm second stage Chevron seal assembly was tested using molded Chevrons fabricated from five molding materials. Impulse screening tests conducted over a range of 311 K to 478 K revealed thermal setting deficiencies in the aromatic polyimide molding materials. Seal elements fabricated from aromatic copolyester materials structurally failed during impulse cycle calibration. Endurance testing of 3.85 million cycles at 450 K using MIL-H-83283 fluid showed poorer seal performance with the unfilled aromatic polyimide material than had been attained with seals machined from Vespel SP-21 material. The 6.35 cm first stage step-cut compression loaded seal ring fabricated from copolyester injection molding material failed structurally during impulse cycle calibration. Molding of complex shape rod seals was shown to be a potentially controllable technique, but additional molding material property testing is recommended.

  13. Measurement of the high-temperature strain of UHTC materials using chemical composition gratings

    NASA Astrophysics Data System (ADS)

    Xie, Weihua; Meng, Songhe; Jin, Hua; Du, Chong; Wang, Libin; Peng, Tao; Scarpa, F.; Huo, Shiyu

    2016-05-01

    This paper proposes a simple bonding and measuring technique to realise silica-based chemical composition gratings’ (CCGs) high temperature applications on hot structures. We describe a series of experiments on CCGs to measure the thermal and mechanical response characteristics of ultra-high temperature ceramic (UHTC) materials when the maximum temperature is above 1000 °C. Response characteristics are obtained at the heating and cooling stages. Results show that the wavelength response of the CCGs bonded on the UHTC plate increases non-linearly with increasing temperatures, but decreases almost linearly with decreasing temperatures. The temperature-dependent strain transfer coefficients are calculated theoretically and experimentally; results show that the values of strain transfer coefficients below 1000 °C are significantly affected by the thermal expansion coefficient of the substrate material and the interface. The strain transfer coefficient value tends to vary slowly between 0.616 and 0.626 above 700 °C.

  14. Heat treated 9 Cr-1 Mo steel material for high temperature application

    DOEpatents

    Jablonski, Paul D.; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-08-21

    The invention relates to a composition and heat treatment for a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The novel combination of composition and heat treatment produces a heat treated material containing both large primary titanium carbides and small secondary titanium carbides. The primary titanium carbides contribute to creep strength while the secondary titanium carbides act to maintain a higher level of chromium in the finished steel for increased oxidation resistance, and strengthen the steel by impeding the movement of dislocations through the crystal structure. The heat treated material provides improved performance at comparable cost to commonly used high-temperature steels such as ASTM P91 and ASTM P92, and requires heat treatment consisting solely of austenization, rapid cooling, tempering, and final cooling, avoiding the need for any hot-working in the austenite temperature range.

  15. The High Temperature Materials Laboratory: A research and user facility at the Oak Ridge National Laboratory

    SciTech Connect

    Not Available

    1992-01-01

    HTML is a modern facility for high-temperature ceramic research; it is also a major user facility, providing industry and university communities access to special research equipment for studying microstructure and microchemistry of materials. User research equipment is divided among six User Centers: Materials Analysis, X-ray Diffraction, Physical Properties, Mechanical Properties, Ceramic Specimen Preparation, and Residual Stress. This brochure provides brief descriptions of each of the major research instruments in the User Centers: scanning Auger microprobe, field emission SEMs, electron microprobe, multitechnique surface analyzer, analytical electron microscope, HRTEM, optical microscopy image analysis, goniometer, scanning calorimetry, simultaneous thermal analysis, thermal properties (expansion, diffusivity, conductivity), high-temperature tensile test facilities, flexure, electromechanical test facilities (flexure, compression creep, environmental), microhardness microprobe, ceramic machining. Hands-on operation by qualified users is encouraged; staff is available. Both proprietary and nonproprietary research may be performed; the former on full cost recovery basis.

  16. The High Temperature Materials Laboratory: A research and user facility at the Oak Ridge National Laboratory

    SciTech Connect

    Not Available

    1992-12-01

    HTML is a modern facility for high-temperature ceramic research; it is also a major user facility, providing industry and university communities access to special research equipment for studying microstructure and microchemistry of materials. User research equipment is divided among six User Centers: Materials Analysis, X-ray Diffraction, Physical Properties, Mechanical Properties, Ceramic Specimen Preparation, and Residual Stress. This brochure provides brief descriptions of each of the major research instruments in the User Centers: scanning Auger microprobe, field emission SEMs, electron microprobe, multitechnique surface analyzer, analytical electron microscope, HRTEM, optical microscopy & image analysis, goniometer, scanning calorimetry, simultaneous thermal analysis, thermal properties (expansion, diffusivity, conductivity), high-temperature tensile test facilities, flexure, electromechanical test facilities (flexure, compression creep, environmental), microhardness microprobe, ceramic machining. Hands-on operation by qualified users is encouraged; staff is available. Both proprietary and nonproprietary research may be performed; the former on full cost recovery basis.

  17. Materials for high-temperature hydrogen fluorine environments. Final report, June 1976-December 1978

    SciTech Connect

    Holcombe, C.E. Jr.; Kovach, L.

    1981-03-01

    A determination has been made of the stability of 35 materials under high-temperature, fluorine rich, hydrogen fluoride torch testing. Refractory materials tested included 4 borides, 3 carbides, 3 nitrides, 12 oxides, 1 oxynitride, 1 sulfide, 10 metals, and carbon (10 types). Three materials distinctly performed better than nickel: lanthanum hexaboride, calcium hexaboride, and lanthanum silicon oxynitride. Of these, lanthanum hexaboride is the best candidate tested since it has an estimated upper use temperature > 1726 K, which is above the melting point and more than 300 K above the upper use temperature of nickel.

  18. On the Use of Accelerated Aging Methods for Screening High Temperature Polymeric Composite Materials

    NASA Technical Reports Server (NTRS)

    Gates, Thomas S.; Grayson, Michael A.

    1999-01-01

    A rational approach to the problem of accelerated testing of high temperature polymeric composites is discussed. The methods provided are considered tools useful in the screening of new materials systems for long-term application to extreme environments that include elevated temperature, moisture, oxygen, and mechanical load. The need for reproducible mechanisms, indicator properties, and real-time data are outlined as well as the methodologies for specific aging mechanisms.

  19. Static and Dynamic Friction Behavior of Candidate High Temperature Airframe Seal Materials

    NASA Technical Reports Server (NTRS)

    Dellacorte, C.; Lukaszewicz, V.; Morris, D. E.; Steinetz, B. M.

    1994-01-01

    The following report describes a series of research tests to evaluate candidate high temperature materials for static to moderately dynamic hypersonic airframe seals. Pin-on-disk reciprocating sliding tests were conducted from 25 to 843 C in air and hydrogen containing inert atmospheres. Friction, both dynamic and static, was monitored and serves as the primary test measurement. In general, soft coatings lead to excessive static friction and temperature affected friction in air environments only.

  20. The influence of high temperatures on the tribological properties of automotive friction materials

    NASA Astrophysics Data System (ADS)

    Savage, Luke

    Temperatures of over 800C can be generated at the frictional interface within the brake systems of large vehicles, such high temperatures result in severe wear at the frictional interface, and can also lead to a very dangerous condition known as brake fade, characterised by a sharp fall in the coefficient of friction between the pad and disc, resulting in a catastrophic loss of braking efficiency. Common friction materials are very specialised composites often containing up to 15 components bound together within a phenolic resin matrix. The high temperature behaviour of the various constituents of friction materials were investigated using thermogravimetric analysis, focusing in particular on the thermal decomposition of the phenolic resin matrix material, where it has been firmly established that the thermal decomposition products of phenolic resin are the primary cause of brake fade. This has lead to the development of a novel approach for reducing fade in conventional resin based friction materials, involving a partial carbonisation to 400C. The high temperature wear characteristics of both modified and conventional friction materials were examined using standard dynamometer tests, as well as a 'continuous drag' type test machine, equipped with a heating facility. During this study a number of factors were identified as the main influences on the overall wear behaviour of friction materials. These included test temperature, sample test history, and the various effects of friction films, which were the subject of a detailed analysis. The formation of friction films was found to be an important facet of a successful friction material, producing a reduction in wear at the frictional interface. Films were examined and analysed using EDX, SEM, and X-ray diffraction techniques, which revealed the presence of a high proportion of magnetite (Fe3O4), containing iron which originated from the disc surface. It was established that the incorporation of iron in friction

  1. HIGH TEMPERATURE THERMAL AND STRUCTURAL MATERIAL PROPERTIES FOR METALS USED IN LWR VESSELS

    SciTech Connect

    J.L. Rempe; D.L. Knudson; J. E. Daw; J. C. Crepeau

    2008-06-01

    Because of the impact that melt relocation and vessel failure may have on subsequent progression and associated consequences of a Light Water Reactor (LWR) accident, it is important to accurately predict heating and relocation of materials within the reactor vessel, heat transfer to and from the reactor vessel, and the potential for failure of the vessel and structures within it. Accurate predictions of such phenomena require high temperature thermal and structural properties. However, a review of vessel and structural steel material properties used in severe accident analysis codes reveals that the required high temperature material properties are extrapolated with little, if any, data above 1000 K. To reduce uncertainties in predictions relying upon extrapolated high temperature data, Idaho National Laboratory (INL) obtained high data for two metals used in LWR vessels: SA 533 Grade B, Class 1 (SA533B1) low alloy steel, which is used to fabricate most US LWR reactor vessels; and Type 304 Stainless Steel SS304, which is used in LWR vessel piping, penetration tubes, and internal structures. This paper summarizes the new data, and compares it to existing data.

  2. Novel Modified Optical Fibers for High Temperature In-Situ Miniaturized Gas Sensors in Advanced Fossil Energy Systems

    SciTech Connect

    Pickrell, Gary; Scott, Brian

    2014-06-30

    This report covers the technical progress on the program “Novel Modified Optical Fibers for High Temperature In-Situ Miniaturized Gas Sensors in Advanced Fossil Energy Systems”, funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed by the Materials Science & Engineering and Electrical & Computer Engineering Departments at Virginia Tech, and summarizes technical progress from July 1st, 2005 –June 30th, 2014. The objective of this program was to develop novel fiber materials for high temperature gas sensors based on evanescent wave absorption in optical fibers. This project focused on two primary areas: the study of a sapphire photonic crystal fiber (SPCF) for operation at high temperature and long wavelengths, and a porous glass based fiber optic sensor for gas detection. The sapphire component of the project focused on the development of a sapphire photonic crystal fiber, modeling of the new structures, fabrication of the optimal structure, development of a long wavelength interrogation system, testing of the optical properties, and gas and temperature testing of the final sensor. The fabrication of the 6 rod SPCF gap bundle (diameter of 70μm) with a hollow core was successfully constructed with lead-in and lead-out 50μm diameter fiber along with transmission and gas detection testing. Testing of the sapphire photonic crystal fiber sensor capabilities with the developed long wavelength optical system showed the ability to detect CO2 at or below 1000ppm at temperatures up to 1000°C. Work on the porous glass sensor focused on the development of a porous clad solid core optical fiber, a hollow core waveguide, gas detection capabilities at room and high temperature, simultaneous gas species detection, suitable joining technologies for the lead-in and lead-out fibers and the porous sensor, sensor system sensitivity improvement, signal processing improvement, relationship between pore structure and fiber

  3. Method for minimizing decarburization and other high temperature oxygen reactions in a plasma sprayed material

    DOEpatents

    Lenling, William J.; Henfling, Joseph A.; Smith, Mark F.

    1993-06-08

    A method is disclosed for spray coating material which employs a plasma gun that has a cathode, an anode, an arc gas inlet, a first powder injection port, and a second powder injection port. A suitable arc gas is introduced through the arc gas inlet, and ionization of the arc gas between the cathode and the anode forms a plasma. The plasma is directed to emenate from an open-ended chamber defined by the boundary of the anode. A coating is deposited upon a base metal part by suspending a binder powder within a carrier gas that is fed into the plasma through the first powder injection port; a material subject to degradation by high temperature oxygen reactions is suspended within a carrier gas that is fed into the plasma through the second injection port. The material fed through the second injection port experiences a cooler portion of the plasma and has a shorter dwell time within the plasma to minimize high temperature oxygen reactions. The material of the first port and the material of the second port intermingle within the plasma to form a uniform coating having constituent percentages related to the powder-feed rates of the materials through the respective ports.

  4. High-temperature MEMS Heater Platforms: Long-term Performance of Metal and Semiconductor Heater Materials

    PubMed Central

    Spannhake, Jan; Schulz, Olaf; Helwig, Andreas; Krenkow, Angelika; Müller, Gerhard; Doll, Theodor

    2006-01-01

    Micromachined thermal heater platforms offer low electrical power consumption and high modulation speed, i.e. properties which are advantageous for realizing non-dispersive infrared (NDIR) gas- and liquid monitoring systems. In this paper, we report on investigations on silicon-on-insulator (SOI) based infrared (IR) emitter devices heated by employing different kinds of metallic and semiconductor heater materials. Our results clearly reveal the superior high-temperature performance of semiconductor over metallic heater materials. Long-term stable emitter operation in the vicinity of 1300 K could be attained using heavily antimony-doped tin dioxide (SnO2:Sb) heater elements.

  5. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  6. Composite Die-Attach Materials for High-Temperature Packaging Applications

    SciTech Connect

    Muralidharan, Govindarajan; Tiegs, Terry N; Johnson, R Wayne

    2006-01-01

    Devices based on SiC can potentially be used at temperature up to 600oC. However, technology is needed to package SiC devices such that they can be reliably operated at these high temperatures. Materials that are typically used in low temperature packages are not suitable for high temperature use. Also stresses from mismatched coefficients of thermal expansion (CTE) increase with larger thermal cycles and so the potential for fatigue failure is greater with higher temperature operation. This paper focuses on the processing of selected composite solder joints based on Au-Sn with the potential to achieve tailored thermal expansion coefficients. Microstructure of the joints and the effect of processing on the microstructure are outlined.

  7. Thermodynamic Studies of High Temperature Materials Via Knudsen Cell Mass Spectrometry

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan S.; Brady, Michael P.

    1997-01-01

    The Knudsen Cell technique is a classic technique from high temperature chemistry for studying condensed phase/vapor equilibria. It is based on a small enclosure, usually about 1 cm in diameter by 1 cm high, with an orifice of well-defined geometry. This forms a molecular beam which is analyzed with mass spectrometry. There are many applications to both fundamental and applied problems with high temperature materials. Specific measurements include vapor pressures and vapor compositions above solids, activities of alloy components, and fundamental gas/solid reactions. The basic system is shown. Our system can accommodate a wide range of samples, temperatures, and attachments, such as gas inlets. It is one of only about ten such systems world-wide.

  8. Experimental measurements of thermal properties of high-temperature refractory materials used for thermal energy storage

    NASA Astrophysics Data System (ADS)

    El-Leathy, Abdelrahman; Jeter, Sheldon; Al-Ansary, Hany; Abdel-Khalik, Said; Golob, Matthew; Danish, Syed Noman; Saeed, Rageh; Djajadiwinata, Eldwin; Al-Suhaibani, Zeyad

    2016-05-01

    This paper builds on studies conducted on thermal energy storage (TES) systems that were built as a part of the work performed for a DOE-funded SunShot project titled "High Temperature Falling Particle Receiver". In previous studies, two small-scale TES systems were constructed for measuring heat loss at high temperatures that are compatible with the falling particle receiver concept, both of which had shown very limited heat loss. Through the course of those studies, it became evident that there was a lack of information about the thermal performance of some of the insulating refractory materials used in the experiments at high temperatures, especially insulating firebrick and perlite concrete. This work focuses on determining the thermal conductivities of those materials at high temperatures. The apparatus consists of a prototype cylindrical TES bin built with the same wall construction used in previous studies. An electric heater is placed along the centerline of the bin, and thermocouples are used to measure temperature at the interfaces between all layers. Heat loss is measured across one of the layers whose thermal conductivity had already been well established using laboratory experiments. This value is used to deduce the thermal conductivity of other layers. Three interior temperature levels were considered; namely, 300°C, 500°C, and 700°C. Results show that the thermal conductivity of insulating firebrick remains low (approximately 0.22 W/m.K) at an average layer temperature as high as 640°C, but it was evident that the addition of mortar had an impact on its effective thermal conductivity. Results also show that the thermal conductivity of perlite concrete is very low, approximately 0.15 W/m.K at an average layer temperature of 360°C. This is evident by the large temperature drop that occurs across the perlite concrete layer. These results should be useful for future studies, especially those that focus on numerical modeling of TES bins.

  9. A study of materials at high temperature using miniaturized resonant tuning forks and noncontact capacitance transducers

    SciTech Connect

    Schindel, D.W.; Hutchins, D.A.; Smith, S.T.

    1997-09-01

    A noncontact acoustical system has been developed which measures Young`s modulus of solid materials at high temperature with {le}0.05{percent} accuracy. The system employs capacitive (or electrostatic) transducers to excite and detect vibrations of millimeter-sized resonant tuning forks, whose resonance frequencies alter with changing temperature and material properties. The use of tuning forks in their fundamental symmetric modes of vibration provide resonances of high Q`s and eliminate irreversible frequency and drift effects that occur with other forms of resonator. The use of noncontact capacitive transducers reduces the damping and stresses that otherwise occur with contacting transducers, and allows the system to be simply and accurately modeled. Both single crystal silicon tuning forks, and those manufactured from hydrided and unhydrided Zr{endash}2.5{percent}Nb, were investigated at temperatures up to 700{degree}C. The measured responses of silicon forks confirmed the system accuracy, and suggested that single-crystal silicon be standardized as a calibration material for acoustical measurement systems. Results obtained with Zr{endash}2.5{percent}Nb tuning forks allowed an accurate quantitative analysis of the effects of hydride dissolution and precipitation on Young`s modulus, and confirmed that Young`s modulus of hydrided Zr{endash}2.5{percent}Nb decreases in proportion to free hydrogen concentration. This experimental system should prove valuable for accurate modeling of high-temperature material transformations in solids. {copyright} {ital 1997 Acoustical Society of America.}

  10. Processing Techniques Developed to Fabricate Lanthanum Titanate Piezoceramic Material for High-Temperature Smart Structures

    NASA Technical Reports Server (NTRS)

    Goldsby, Jon C.; Farmer, Serene C.; Sayir, Ali

    2004-01-01

    Piezoelectric ceramic materials are potential candidates for use as actuators and sensors in intelligent gas turbine engines. For piezoceramics to be applied in gas turbine engines, they will have to be able to function in temperatures ranging from 1000 to 2500 F. However, the maximum use temperature for state-of-the-art piezoceramic materials is on the order of 300 to 400 F. Research activities have been initiated to develop high-temperature piezoceramic materials for gas turbine engine applications. Lanthanum titanate has been shown to have high-temperature piezoelectric properties with Curie temperatures of T(sub c) = 1500 C and use temperatures greater than 1000 C. However, the fabrication of lanthanum titanate poses serious challenges because of the very high sintering temperatures required for densification. Two different techniques have been developed at the NASA Glenn Research Center to fabricate dense lanthanum titanate piezoceramic material. In one approach, lower sintering temperatures were achieved by adding yttrium oxide to commercially available lanthanum titanate powder. Addition of only 0.1 mol% yttrium oxide lowered the sintering temperature by as much as 300 C, to just 1100 C, and dense lanthanum titanate was produced by pressure-assisted sintering. The second approach utilized the same commercially available powders but used an innovative sintering approach called differential sintering, which did not require any additive.

  11. High-temperature superconductivity in two-band materials with interband pairing

    SciTech Connect

    Mazur, E. A. Dubovik, V. M.

    2015-07-15

    The Eliashberg theory generalized using peculiar properties of two-band electron–phonon (EP) systems is employed for studying T{sub c} in two-band materials (in particular, pnictides). In view of probably strong EP coupling, we take into account pairing within the entire width of the electron band, not only in a narrow layer at the Fermi surface. It is found that the effect of pairing of electrons belonging to different bands is a decisive factor for manifestation of the effect of high T{sub c} in these materials. It is shown that in materials analogous to pnictides, high T{sub c} values are reproduced by the two-band spectral function of electron–phonon interaction. The existence of one more family of two-band high-temperature materials with a superconducting transition temperature T{sub c} comparable to that in cuprates is predicted.

  12. Verification of a Depletion Method in SCALE for the Advanced High Temperature Reactor

    SciTech Connect

    KELLY, RYAN; Ilas, Dan

    2013-01-01

    This study describes a new approach employing the Dancoff correction method to model the TRISO-based fuel form used by the Advanced High-Temperature Reactor (AHTR) reactor design concept. The Dancoff correction method is used to perform isotope depletion analysis using the TRITON sequence of SCALE and is verified by code-to-code comparisons. The current AHTR fuel design has TRISO particles concentrated along the edges of a slab fuel element. This geometry prevented the use of the DOUBLEHET treatment, previously developed in SCALE to model spherical and cylindrical fuel. The new method permits fuel depletion on complicated geometries that traditionally can be handled only by continuous energy based depletion code systems. The method was initially tested on a fuel configuration typical of the Next Generation Nuclear Plant (NGNP), where DOUBLEHET treatment is possible. A confirmatory study was performed on the AHTR reference core geometry using the VESTA code, which uses the continuous energy MCNP5 code as a transport solver and ORIGEN2.2 code for depletion calculations. Comparisons of the results indicate good agreement of whole core characteristics, such as the multiplication factor and the isotopics, including their spatial distribution. Key isotopes analyzed included 235U, 239Pu, 240Pu, and 241Pu. The results from this study indicate that the Dancoff factor method can generate estimates of core characteristics with reasonable precision for scoping studies of configurations where DOUBLEHET treatment cannot be performed.

  13. Advances in Thin Film Thermocouple Durability Under High Temperature and Pressure Testing Conditions

    NASA Technical Reports Server (NTRS)

    Martin, Lisa C.; Fralick, Gustave C.; Taylor, Keith F.

    1999-01-01

    Thin film thermocouples for measuring material surface temperature have been previously demonstrated on several material systems and in various hostile test environments. A well-developed thin film fabrication procedure utilizing shadow masking for patterning the sensors elements had produced thin films with sufficient durability for applications in high temperature and pressure environments that exist in air-breathing and hydrogen-fueled burner rig and engine test facilities. However, while shadow masking had been a reliable method for specimens with flat and gently curved surfaces, it had not been consistently reliable for use on test components with sharp contours. This work reports on the feasibility of utilizing photolithography processing for patterning thin film thermocouples. Because this patterning process required changes in the thin film deposition process from that developed for shadow masking, the effect of these changes on thin film adherence during burner rig testing was evaluated. In addition to the results of changing the patterning method, the effects on thin film adherence of other processes used in the thin film fabrication procedure is also presented.

  14. High temperature support apparatus and method of use for casting materials

    SciTech Connect

    Clark, Roger F; Cliber, James A; Stoddard, Nathan G; Gerber, Jesse I; Roberts, Raymond J; Wilmerton, Mark A

    2015-02-10

    This invention relates to a system and a method of use for large ceramic member support and manipulation at elevated temperatures in non-oxidizing atmospheres, such as using carbon-carbon composite materials for producing high purity silicon in the manufacture of solar modules. The high temperature apparatus of this invention includes one or more support ribs, one or more cross braces in combination with the one or more support ribs, and a shaped support liner positionable upon the one or more support ribs and the one or more cross braces.

  15. Determination of the Cu(I) content in high temperature superconducting materials using neocuproine

    NASA Astrophysics Data System (ADS)

    Bondarenko, G. P.; Karaseva, L. G.

    1993-11-01

    The method of the direct spectrophotometric determination of the Cu + content in oxide Y, Bi and Tl-containing high temperature superconducting (HTSC) ceramics with neocuproine (sensitivity 2.5×10 -5% mas. and error of measurement ±0.85% P=0.95, n=7) has been developed. The method allows the dependence between the ratio {Cu +}/{Cu 2+} and superconducting properties (determined according to the magnetic response and the value of the low-field ESR signal) of copper-containing HTSC materials to be found.

  16. Joining of Silicon Carbide-Based Ceramic Materials for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Singh, Mrityunjay

    1997-01-01

    Joining of high temperature silicon carbide-based ceramics has been a critical issue for their successful application. An affordable, robust technique for joining silicon carbide-based ceramics has been developed and is capable of producing joints that can be tailored for thickness and composition. These joints maintain their mechanical strength up to 1350 C (2462 F) in air. This technique is suitable for the joining of large and complex shaped ceramic components and can be extended to the repair of these materials.

  17. Oxidation of Fuel Cladding Candidate Materials in Steam Environments at High Temperature and Pressure

    SciTech Connect

    Cheng, Ting; Keiser, James R; Brady, Michael P; Terrani, Kurt A; Pint, Bruce A

    2012-01-01

    Under certain severe accident conditions, the fuel rods of nuclear power plants are exposed to high temperature/pressure steam environments in which the Zr alloy cladding is rapidly oxidized. As alternative claddings, the oxidation resistances of SiC-based materials and stainless steels with high Cr and/or Al additions have been examined from 800-1200 C in high-pressure steam environments. Very low reaction kinetics were observed with alumina-forming FeCrAl alloys at 1200 C while Fe-Cr alloys with only 15-20% Cr were rapidly attacked.

  18. Oxidation of fuel cladding candidate materials in steam environments at high temperature and pressure

    NASA Astrophysics Data System (ADS)

    Cheng, Ting; Keiser, James R.; Brady, Michael P.; Terrani, Kurt A.; Pint, Bruce A.

    2012-08-01

    Under certain severe accident conditions, the fuel rods of nuclear power plants are exposed to high temperature/pressure steam environments in which the Zr alloy cladding is rapidly oxidized. As alternative claddings, the oxidation resistances of SiC-based materials and stainless steels with high Cr and/or Al additions have been examined from 800-1200 °C in high-pressure steam environments. Very low reaction kinetics were observed with alumina-forming FeCrAl alloys at 1200 °C while Fe-Cr alloys with only 15-20% Cr were rapidly attacked.

  19. Enhanced High Temperature Performance of NOx Storage/Reduction (NSR) Materials

    SciTech Connect

    Kim, Do Heui; Muntean, George G.; Peden, Charles HF; Howden, Ken; Currier, Neal; Li, Junhui; Stafford, Randy; Yezerets, Aleksey; Chen, Hai Ying; Hess, Howard ..

    2012-02-08

    This annual report describes progress on a CRADA project aimed at developing a fundamental understanding of candidate next generation NSR materials for NOx after-treatment for light-duty lean-burn (including diesel) engines. Model catalysts that are based on literature formulations are the focus of the work being carried out at PNNL. In addition, the performance and stability of a realistic high temperature NSR catalyst, supplied by JM, is being studied in order to provide baseline data for the model catalysts that are, again, based on formulations described in the open literature.

  20. Thermal Characterization of Anisotropic Materials at High Temperature Through Integral Methods and Localized Pulsed Technique

    NASA Astrophysics Data System (ADS)

    Souhar, Youssef; Rémy, Benjamin; Degiovanni, Alain

    2013-02-01

    New applications in aerospace or energy industries require the development of new materials at high temperature exhibiting high anisotropic properties. Their thermal characterization requires the development of specific experimental benches. In this article, a new experiment is presented which allows one to estimate through only one experiment the three diffusivities of an orthotropic material at high temperatures without the need of vacuum. The estimation procedure is very fast and accurate due to using, on the one hand, integral transforms that allows one to get rid of the spatial distribution of the flash energy, and on the other hand, an infrared camera that provides a large amount of experimental data. And thanks to the use of a nonlinear parameter estimation and estimations made directly on Fourier transforms of the temperature field, the heat flux stimulation is no longer necessary to be Dirac in time. To validate the method and the experimental facility, measurements were performed on a Ti-6Al-4V alloy from room temperature up to 1000 ^{circ }{ C }. In addition, particular attention has been paid to the thermal coupling that can appear between the low conducting materials and the air, and a criterion has been established to determine if the in-plane thermal diffusivity measurements can be affected or not.

  1. Electrical and thermal transport property studies of high-temperature thermoelectric materials

    NASA Astrophysics Data System (ADS)

    Bates, J. L.; Garnier, J. E.; Olsen, L. C.; Griffin, C. W.

    1984-07-01

    The first year of this research emphasized the study of electronically conducting oxides with varied transport characteristics, an evaluation of theoretical models, and the determination of a high-temperature transport property data base. Oxide systems based on SnO2-In2O3, (La, Y) (Mg,Ca,Sr) CrO3, HfO2-RxOy-In3O3 and La(Sr)MnO3 were selected for initial studies and represent different crystallographic/defect structures and transport characteristics. The electrical conductivity, Seeback coefficient and thermal conductivity for these oxides are being measured and have provided a preliminary data base for evaluating transport properties and the figure of merit. The purpose of this report is to describe the technical results obtained during the first year's study of high-temperature thermoelectric materials. The scope of the research is (1) to develop theoretical models for electrical, thermal, and thermoelectric behavior of refractory oxide materials, (2) to determine electrical transport properties necessary to develop and test these models, (3) to determine methods for increasing the figure of merit in refractory oxide systems by varying composition, defect structure. microstructure, etc., and (4) to use these models to establish theoretical and empirical limits of the figure of merit for these oxides and other refractory materials.

  2. Stability and corrosion testing of a high temperature phase change material for CSP applications

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Bell, Stuart; Tay, Steven; Will, Geoffrey; Saman, Wasim; Bruno, Frank

    2016-05-01

    This paper presents the stability and corrosion testing results of a candidate high temperature phase change material (PCM) for potential use in concentrating solar power applications. The investigated PCM is a eutectic mixture of NaCl and Na2CO3 and both are low cost materials. This PCM has a melting temperature of 635 °C and a relatively high latent heat of fusion of 308.1 J/g. The testing was performed by means of an electric furnace subjected to 150 melt-freeze cycles between 600 °C and 650 °C. The results showed that this PCM candidate has no obvious decomposition up to 650 °C after 150 cycles and stainless steel 316 potentially can be used as the containment material under the minimized oxygen atmosphere.

  3. Design of efficient Mn-based redox materials for thermochemical heat storage at high temperatures

    NASA Astrophysics Data System (ADS)

    Carrillo, Alfonso J.; Serrano, David P.; Pizarro, P.; Coronado, Juan M.

    2016-05-01

    Mn-based oxides are promising materials for thermochemical heat storage based on redox cycles, since they are abundant materials whose reduction and oxidation reactions take place in the temperature range at which future CSP plants will work. However, sintering processes related to high temperature cycling can lead to a complete material deactivation that eventually will suppose the loss of cyclability. In this work we present two approaches that have been proposed as to overcome such deactivation. In this respect morphological and chemical modifications were studied. Results showed that even if the first cycle oxidation is enhanced by the presence of macroporosity, sintering also affects to that structures causing a decrease on the oxidation rate. Conversely, chemical modifications, namely addition of cations of Cr and Fe can stabilize the oxidation rate over long term cycling. Specially, by incorporating Fe to the Mn oxide structure the oxidation reaction is remarkably stabilized and improved.

  4. Real-time measurement of materials properties at high temperatures by laser produced plasmas

    NASA Technical Reports Server (NTRS)

    Kim, Yong W.

    1990-01-01

    Determination of elemental composition and thermophysical properties of materials at high temperatures, as visualized in the context of containerless materials processing in a microgravity environment, presents a variety of unusual requirements owing to the thermal hazards and interferences from electromagnetic control fields. In addition, such information is intended for process control applications and thus the measurements must be real time in nature. A new technique is described which was developed for real time, in-situ determination of the elemental composition of molten metallic alloys such as specialty steel. The technique is based on time-resolved spectroscopy of a laser produced plasma (LPP) plume resulting from the interaction of a giant laser pulse with a material target. The sensitivity and precision were demonstrated to be comparable to, or better than, the conventional methods of analysis which are applicable only to post-mortem specimens sampled from a molten metal pool. The LPP technique can be applied widely to other materials composition analysis applications. The LPP technique is extremely information rich and therefore provides opportunities for extracting other physical properties in addition to the materials composition. The case in point is that it is possible to determine thermophysical properties of the target materials at high temperatures by monitoring generation and transport of acoustic pulses as well as a number of other fluid-dynamic processes triggered by the LPP event. By manipulation of the scaling properties of the laser-matter interaction, many different kinds of flow events, ranging from shock waves to surface waves to flow induced instabilities, can be generated in a controllable manner. Time-resolved detection of these events can lead to such thermophysical quantities as volume and shear viscosities, thermal conductivity, specific heat, mass density, and others.

  5. Advanced High-Temperature Reactor Dynamic System Model Development: April 2012 Status

    SciTech Connect

    Qualls, A L; Cetiner, M S; Wilson, Jr, T L

    2012-04-30

    The Advanced High-Temperature Reactor (AHTR) is a large-output fluoride-salt-cooled high-temperature reactor (FHR). An early-phase preconceptual design of a 1500 MW(e) power plant was developed in 2011 [Refs. 1 and 2]. An updated version of this plant is shown as Fig. 1. FHRs feature low-pressure liquid fluoride salt cooling, coated-particle fuel, a high-temperature power cycle, and fully passive decay heat rejection. The AHTR is designed to be a “walk away” reactor that requires no action to prevent large off-site releases following even severe reactor accidents. This report describes the development of dynamic system models used to further the AHTR design toward that goal. These models predict system response during warmup, startup, normal operation, and limited off-normal operating conditions. Severe accidents that include a loss-of-fluid inventory are not currently modeled. The scope of the models is limited to the plant power system, including the reactor, the primary and intermediate heat transport systems, the power conversion system, and safety-related or auxiliary heat removal systems. The primary coolant system, the intermediate heat transport system and the reactor building structure surrounding them are shown in Fig. 2. These systems are modeled in the most detail because the passive interaction of the primary system with the surrounding structure and heat removal systems, and ultimately the environment, protects the reactor fuel and the vessel from damage during severe reactor transients. The reactor silo also plays an important role during system warmup. The dynamic system modeling tools predict system performance and response. The goal is to accurately predict temperatures and pressures within the primary, intermediate, and power conversion systems and to study the impacts of design changes on those responses. The models are design tools and are not intended to be used in reactor qualification. The important details to capture in the primary

  6. High-temperature ceramic receivers

    SciTech Connect

    Jarvinen, P. O.

    1980-01-01

    An advanced ceramic dome cavity receiver is discussed which heats pressurized gas to temperatures above 1800/sup 0/F (1000/sup 0/C) for use in solar Brayton power systems of the dispersed receiver/dish or central receiver type. Optical, heat transfer, structural, and ceramic material design aspects of the receiver are reported and the development and experimental demonstration of a high-temperature seal between the pressurized gas and the high-temperature silicon carbide dome material is described.

  7. In Situ Measurements of Spectral Emissivity of Materials for Very High Temperature Reactors

    SciTech Connect

    G. Cao; S. J. Weber; S. O. Martin; T. L. Malaney; S. R. Slattery; M. H. Anderson; K. Sridharan; T. R. Allen

    2011-08-01

    An experimental facility for in situ measurements of high-temperature spectral emissivity of materials in environments of interest to the gas-cooled very high temperature reactor (VHTR) has been developed. The facility is capable of measuring emissivities of seven materials in a single experiment, thereby enhancing the accuracy in measurements due to even minor systemic variations in temperatures and environments. The system consists of a cylindrical silicon carbide (SiC) block with seven sample cavities and a deep blackbody cavity, a detailed optical system, and a Fourier transform infrared spectrometer. The reliability of the facility has been confirmed by comparing measured spectral emissivities of SiC, boron nitride, and alumina (Al2O3) at 600 C against those reported in literature. The spectral emissivities of two candidate alloys for VHTR, INCONEL{reg_sign} alloy 617 (INCONEL is a registered trademark of the Special Metals Corporation group of companies) and SA508 steel, in air environment at 700 C were measured.

  8. Grain boundary studies of high temperature superconducting materials using electron backscatter Kikuchi diffraction

    SciTech Connect

    Goyal, A.; Specht, E.D.; Wang, Z.L.; Kroeger, D.M.

    1996-12-31

    Grain Orientation and gain boundary misorientation distributions in high critical current density, high temperature superconductors were determined using electron backscatter Kikuchi diffraction. It is found that depending on the type of superconductor and the processing method used to fabricate it, there exist different scales of biaxial texture from no biaxial texture, local biaxial texture, to complete biaxial texture. Experimentally obtained grain boundary misorientation distributions (GBMDs) were found to be skewed significantly to low angles in comparison to what is expected on the basis of macroscopic texture alone, suggesting that minimization of energy may be a driving force during the processing of high critical current density materials. In addition, a higher than expected fraction of coincident-site lattice boundaries is observed. Examination of maps of grain boundary misorientations in spatially correlated gains, i.e. the grain boundary mesotexture, suggests the presence percolative paths of high critical current density. A combination of orientation measurements, theoretical modeling of GBMDs and modeling of percolative current flow through an assemblage of gain boundaries is performed to gain an insight into the important microstructural features dictating the transport properties of high temperature superconductors. It is found that maximization of low energy, in particular, low angle boundaries is essential for higher critical currents. The combination of experimental and analytical techniques employed are applicable to other materials where physical properties are dominated by interganular characteristics.

  9. Advances in high temperature components for AMTEC (Alkali Metal Thermal-To-Electric Converter)

    NASA Astrophysics Data System (ADS)

    Williams, R. M.; Jeffries-Nakamura, B.; Underwood, M. L.; Ryan, M. A.; Oconnor, D.; Kikkert, S.

    1991-07-01

    Long lifetimes are required for AMTEC (or sodium heat engine) components for aerospace and terrestrial applications, and the high heat input temperature as well as the alkali metal liquid and vapor environment places unusual demands on the materials used to construct AMTEC devices. In addition, it is important to maximize device efficiency and power density, while maintaining a long life capability. In addition to the electrode, which must provide both efficient electrode kinetics, transport of the alkali metal, and low electrical resistance, other high temperature components of the cell face equally demanding requirements. The beta(double prime) alumina solid electrolyte (BASE), the seal between the BASE ceramic and its metallic transition to the hot alkali metal (liquid or vapor) source, and metallic components of the device are exposed to hot liquid alkali metal. Modification of AMTEC components may also be useful in optimizing the device for particular operating conditions. In particular, a potassium AMTEC may be expected to operate more efficiently at lower temperatures.

  10. Homopolar dc motor and trapped flux brushless dc motor using high temperature superconductor materials

    SciTech Connect

    Crapo, A.D.; Lloyd, J.D. )

    1991-03-01

    This paper reports on two motors designed and built for use with high temperature superconductor (HTSC) materials. They are a homopolar DC motor that will use HTSC field windings and a brushless DC motor that will use bulk HTSC material to trap flux in steel rotor poles. The HTSC field windings of the homopolar DC motor are designed to operate at 1000 Amperes/cm{sup 2} in a 0.010 Tesla (100 Gauss) field. In order to maximize torque in the homopolar DC motor, an iron magnetic circuit with small air gaps gives maximum flux for minimum Ampere turns in the field. A copper field winding version of the homopolar DC motor has been tested while the authors wait for 575 Ampere turn HTSC coils.

  11. Arc Jet Screening Tests Of Phase 1 Orbiter Tile Repair Materials and Uncoated RSI High Temperature Emittance Measurements

    NASA Technical Reports Server (NTRS)

    DelPapa, Steven V.

    2005-01-01

    Arc jet tests of candidate tile repair materials and baseline Orbiter uncoated reusable surface insulation (RSI) were performed in the Johnson Space Center's (JSC) Atmospheric Reentry Materials and Structures Evaluation Facility (ARMSEF) from June 23, 2003, through August 19, 2003. These tests were performed to screen candidate tile repair materials by verifying the high temperature performance and determining the thermal stability. In addition, tests to determine the surface emissivity at high temperatures and the geometric shrinkage of bare RSI were performed. In addition, tests were performed to determine the surface emissivity at high temperatures and the geometric shrinkage of uncoated RSI.

  12. Microencapsulation of Metal-based Phase Change Material for High-temperature Thermal Energy Storage

    PubMed Central

    Nomura, Takahiro; Zhu, Chunyu; Sheng, Nan; Saito, Genki; Akiyama, Tomohiro

    2015-01-01

    Latent heat storage using alloys as phase change materials (PCMs) is an attractive option for high-temperature thermal energy storage. Encapsulation of these PCMs is essential for their successful use. However, so far, technology for producing microencapsulated PCMs (MEPCMs) that can be used above 500°C has not been established. Therefore, in this study, we developed Al-Si alloy microsphere MEPCMs covered by α-Al2O3 shells. The MEPCM was prepared in two steps: (1) the formation of an AlOOH shell on the PCM particles using a boehmite treatment, and (2) heat-oxidation treatment in an O2 atmosphere to form a stable α-Al2O3 shell. The MEPCM presented a melting point of 573°C and latent heat of 247 J g−1. The cycling performance showed good durability. These results indicated the possibility of using MEPCM at high temperatures. The MEPCM developed in this study has great promise in future energy and chemical processes, such as exergy recuperation and process intensification. PMID:25766648

  13. Low cost stable air electrode material for high temperature solid oxide electrolyte electrochemical cells

    DOEpatents

    Kuo, Lewis J. H.; Singh, Prabhakar; Ruka, Roswell J.; Vasilow, Theodore R.; Bratton, Raymond J.

    1997-01-01

    A low cost, lanthanide-substituted, dimensionally and thermally stable, gas permeable, electrically conductive, porous ceramic air electrode composition of lanthanide-substituted doped lanthanum manganite is provided which is used as the cathode in high temperature, solid oxide electrolyte fuel cells and generators. The air electrode composition of this invention has a much lower fabrication cost as a result of using a lower cost lanthanide mixture, either a natural mixture or an unfinished lanthanide concentrate obtained from a natural mixture subjected to incomplete purification, as the raw material in place of part or all of the higher cost individual lanthanum. The mixed lanthanide primarily contains a mixture of at least La, Ce, Pr, and Nd, or at least La, Ce, Pr, Nd and Sm in its lanthanide content, but can also include minor amounts of other lanthanides and trace impurities. The use of lanthanides in place of some or all of the lanthanum also increases the dimensional stability of the air electrode. This low cost air electrode can be fabricated as a cathode for use in high temperature, solid oxide fuel cells and generators.

  14. Low cost stable air electrode material for high temperature solid oxide electrolyte electrochemical cells

    DOEpatents

    Kuo, L.J.H.; Singh, P.; Ruka, R.J.; Vasilow, T.R.; Bratton, R.J.

    1997-11-11

    A low cost, lanthanide-substituted, dimensionally and thermally stable, gas permeable, electrically conductive, porous ceramic air electrode composition of lanthanide-substituted doped lanthanum manganite is provided which is used as the cathode in high temperature, solid oxide electrolyte fuel cells and generators. The air electrode composition of this invention has a much lower fabrication cost as a result of using a lower cost lanthanide mixture, either a natural mixture or an unfinished lanthanide concentrate obtained from a natural mixture subjected to incomplete purification, as the raw material in place of part or all of the higher cost individual lanthanum. The mixed lanthanide primarily contains a mixture of at least La, Ce, Pr, and Nd, or at least La, Ce, Pr, Nd and Sm in its lanthanide content, but can also include minor amounts of other lanthanides and trace impurities. The use of lanthanides in place of some or all of the lanthanum also increases the dimensional stability of the air electrode. This low cost air electrode can be fabricated as a cathode for use in high temperature, solid oxide fuel cells and generators. 4 figs.

  15. Material Control and Accounting Design Considerations for High-Temperature Gas Reactors

    SciTech Connect

    Trond Bjornard; John Hockert

    2011-08-01

    The subject of this report is domestic safeguards and security by design (2SBD) for high-temperature gas reactors, focusing on material control and accountability (MC&A). The motivation for the report is to provide 2SBD support to the Next Generation Nuclear Plant (NGNP) project, which was launched by Congress in 2005. This introductory section will provide some background on the NGNP project and an overview of the 2SBD concept. The remaining chapters focus specifically on design aspects of the candidate high-temperature gas reactors (HTGRs) relevant to MC&A, Nuclear Regulatory Commission (NRC) requirements, and proposed MC&A approaches for the two major HTGR reactor types: pebble bed and prismatic. Of the prismatic type, two candidates are under consideration: (1) GA's GT-MHR (Gas Turbine-Modular Helium Reactor), and (2) the Modular High-Temperature Reactor (M-HTR), a derivative of Areva's Antares reactor. The future of the pebble-bed modular reactor (PBMR) for NGNP is uncertain, as the PBMR consortium partners (Westinghouse, PBMR [Pty] and The Shaw Group) were unable to agree on the path forward for NGNP during 2010. However, during the technology assessment of the conceptual design phase (Phase 1) of the NGNP project, AREVA provided design information and technology assessment of their pebble bed fueled plant design called the HTR-Module concept. AREVA does not intend to pursue this design for NGNP, preferring instead a modular reactor based on the prismatic Antares concept. Since MC&A relevant design information is available for both pebble concepts, the pebble-bed HTGRs considered in this report are: (1) Westinghouse PBMR; and (2) AREVA HTR-Module. The DOE Office of Nuclear Energy (DOE-NE) sponsors the Fuel Cycle Research and Development program (FCR&D), which contains an element specifically focused on the domestic (or state) aspects of SBD. This Material Protection, Control and Accountancy Technology (MPACT) program supports the present work summarized in

  16. High temperature mechanical properties of calendar-rolled lanthanum chromite interconnect material

    SciTech Connect

    Sammes, N.M.; Ratnaraj, R.; Hatchwell, C.E.

    1995-12-31

    La{sub 1{minus}x}Sr{sub x}Cr{sub 1{minus}y}Co{sub y}O{sub 3} was fabricated using a calendar rolling technique. The green tapes were cut into bars and fired under various heating and cooling regimes. The high temperature mechanical properties of the material were then investigated as a function of the fabrication conditions employed. It was observed, for example, that the modulus of rupture of calendar-rolled La{sub 0.7}Sr{sub 0.3}Cr{sub 0.9}Co{sub 0.1}O{sub 3}, 95MPa at 1,000 C, was similar to the dry pressed sample which gave a value of 105MPa at 1,000 C. This paper will describe the significance of this result, and other results, in relation to the stacked planar SOFC system.

  17. High Temperature Materials Laboratory fourth annual report, October 1990--September 1991

    SciTech Connect

    Tennery, V.J.; Foust, F.M.

    1991-12-01

    The High Temperature Materials Laboratory has completed its fourth year of operation as a designated Department of Energy User Facility at the Oak Ridge National Laboratory. Growth of the user program is evidenced by the number of outside institutions who have executed user agreements since the facility began operation in 1987. A total of 118 nonproprietary agreements (62 university and 56 industry) and 28 proprietary agreements (2 university, 26 industry) are now in effect. Five other government facilities have also participated in the user program. Sixty-free nonproprietary research proposals (38 from university, 26 from industry, and 1 other government facility) and four proprietary proposals were considered during this reporting period. Research projects active in FY 1991 are summarized.

  18. High Temperature Materials Laboratory fifth annual report, October 1991--September 1992

    SciTech Connect

    Tennery, V.J.; Foust, F.M.

    1992-12-01

    The High Temperature Materials Laboratory (HTML) has completed its fifth year of operation as a designated Department of Energy (DOE) User Facility at the Oak Ridge National Laboratory (ORNL). Growth of the User Program is evidenced by the number of outside institutions executing user agreements since the facility began operation in 1987. A total of 145 nonproprietary agreements (77 university and 68 industry) and 30 proprietary agreements (2 university, 28 industry) are now in effect. Five other government facilities have also participated in the User Program. Thirty-six states are represented by these interactions. Eighty-one nonproprietary research proposals (44 from university, 36 from industry, and 1 other government facility) and six proprietary proposals were considered during this reporting period. Research projects active in FY 1992 are summarized.

  19. A steady-state high-temperature method for measuring thermal conductivity of refractory materials

    NASA Astrophysics Data System (ADS)

    Manzolaro, M.; Corradetti, S.; Andrighetto, A.; Ferrari, L.

    2013-05-01

    A new methodology and an instrumental setup for the thermal conductivity estimation of isotropic bulk graphite and different carbides at high temperatures are presented. The method proposed in this work is based on the direct measurement of temperature and emissivity on the top surface of a sample disc of known dimensions. Temperatures measured under steady-state thermal equilibrium are then used to estimate the thermal conductivity of the sample by making use of the inverse parameter estimation technique. Thermal conductivity values obtained in this way are then compared to the material data sheets and values found in literature. The reported work has been developed within the Research and Development framework of the SPES (Selective Production of Exotic Species) project at INFN-LNL (Istituto Nazionale di Fisica Nucleare - Laboratori Nazionali di Legnaro).

  20. High Temperature Materials Laboratory sixth annual report, October 1992--September 1993

    SciTech Connect

    Tennery, V.J.; Foust, F.M.

    1993-12-01

    The High Temperature Materials Laboratory has completed its sixth year of operation as a designated Department of Energy User Facility at the Oak Ridge National Laboratory. Growth of the User Program is evidenced by the number of outside institutions executing user agreements since the facility began operation in 1987. A total of 172 nonproprietary agreements (88 university and 84 industry) and 35 proprietary agreements, (2 university, 33 industry) are now in effect. Six other government facilities have also participated in the User Program. Thirty-eight states are represented by these interactions. Ninety-four nonproprietary research proposals (44 from universities, 47 from industry, and 3 from other government facilities) and three proprietary proposals were considered during this reporting period. Nonproprietary research projects active in FY 1993 are summarized.

  1. A High Temperature Cyclic Oxidation Data Base for Selected Materials Tested at NASA Glenn Research Center

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    2003-01-01

    The cyclic oxidation test results for some 1000 high temperature commercial and experimental alloys have been collected in an EXCEL database. This database represents over thirty years of research at NASA Glenn Research Center in Cleveland, Ohio. The data is in the form of a series of runs of specific weight change versus time values for a set of samples tested at a given temperature, cycle time, and exposure time. Included on each run is a set of embedded plots of the critical data. The nature of the data is discussed along with analysis of the cyclic oxidation process. In addition examples are given as to how a set of results can be analyzed. The data is assembled on a read-only compact disk which is available on request from Materials Durability Branch, NASA Glenn Research Center, Cleveland, Ohio.

  2. Synthesis and development of low cost, high temperature N-arylene polybenzimidazole foam material

    NASA Technical Reports Server (NTRS)

    Harrison, E. S.

    1975-01-01

    Polymer (and foam) studies followed two basic routes: (1) formation of high molecular weight uncyclized polyamide followed by subsequent fusion and cyclodehydration to yield NABI (foam) and (2) polymer and foam formation by reaction of diphenyl esters (or anhydrides) with the tetramine. The latter route was found much more attractive since considerable versatility in both basic polymer structure and crosslinkability is achievable. Preliminary studies on BAB, phthalic anhydride (PA), and 3, 3 (prime), 4, 4(prime) benzo pheno netetracarboxylic acid dianhydride (BTDA) as crosslinked polymer precursors were conducted. Nonmelting rigid char forming foams with densities as low as 2.7 lb/cubic ft. were achieved. The program was successful in the preparation of a potentially low cost, low density, high char yield, high temperature foam material.

  3. Materials and characterization techniques for high-temperature polymer electrolyte membrane fuel cells

    PubMed Central

    2015-01-01

    Summary The performance of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFC) is critically dependent on the selection of materials and optimization of individual components. A conventional high-temperature membrane electrode assembly (HT-MEA) primarily consists of a polybenzimidazole (PBI)-type membrane containing phosphoric acid and two gas diffusion electrodes (GDE), the anode and the cathode, attached to the two surfaces of the membrane. This review article provides a survey on the materials implemented in state-of-the-art HT-MEAs. These materials must meet extremely demanding requirements because of the severe operating conditions of HT-PEMFCs. They need to be electrochemically and thermally stable in highly acidic environment. The polymer membranes should exhibit high proton conductivity in low-hydration and even anhydrous states. Of special concern for phosphoric-acid-doped PBI-type membranes is the acid loss and management during operation. The slow oxygen reduction reaction in HT-PEMFCs remains a challenge. Phosphoric acid tends to adsorb onto the surface of the platinum catalyst and therefore hampers the reaction kinetics. Additionally, the binder material plays a key role in regulating the hydrophobicity and hydrophilicity of the catalyst layer. Subsequently, the binder controls the electrode–membrane interface that establishes the triple phase boundary between proton conductive electrolyte, electron conductive catalyst, and reactant gases. Moreover, the elevated operating temperatures promote carbon corrosion and therefore degrade the integrity of the catalyst support. These are only some examples how materials properties affect the stability and performance of HT-PEMFCs. For this reason, materials characterization techniques for HT-PEMFCs, either in situ or ex situ, are highly beneficial. Significant progress has recently been made in this field, which enables us to gain a better understanding of underlying processes occurring during

  4. Technology Development Roadmap for the Advanced High Temperature Reactor Secondary Heat Exchanger

    SciTech Connect

    P. Sabharwall; M. McCllar; A. Siahpush; D. Clark; M. Patterson; J. Collins

    2012-09-01

    This Technology Development Roadmap (TDRM) presents the path forward for deploying large-scale molten salt secondary heat exchangers (MS-SHX) and recognizing the benefits of using molten salt as the heat transport medium for advanced high temperature reactors (AHTR). This TDRM will aid in the development and selection of the required heat exchanger for: power production (the first anticipated process heat application), hydrogen production, steam methane reforming, methanol to gasoline production, or ammonia production. This TDRM (a) establishes the current state of molten salt SHX technology readiness, (b) defines a path forward that systematically and effectively tests this technology to overcome areas of uncertainty, (c) demonstrates the achievement of an appropriate level of maturity prior to construction and plant operation, and (d) identifies issues and prioritizes future work for maturing the state of SHX technology. This study discusses the results of a preliminary design analysis of the SHX and explains the evaluation and selection methodology. An important engineering challenge will be to prevent the molten salt from freezing during normal and off-normal operations because of its high melting temperature (390°C for KF ZrF4). The efficient transfer of energy for industrial applications depends on the ability to incorporate cost-effective heat exchangers between the nuclear heat transport system and industrial process heat transport system. The need for efficiency, compactness, and safety challenge the capabilities of existing heat exchanger technology. The description of potential heat exchanger configurations or designs (such as printed circuit, spiral or helical coiled, ceramic, plate and fin, and plate type) were covered in an earlier report (Sabharwall et al. 2011). Significant future work, much of which is suggested in this report, is needed before the benefits and full potential of the AHTR can be realized. The execution of this TDRM will focuses

  5. High temperature radiator materials for applications in the low Earth orbital environment

    SciTech Connect

    Rutledge, S.K.; Banks, B.A.; Mirtich, M.J.; Lebed, R.; Brady, J.; Hotes, D.; Kussmaul, M.

    1994-09-01

    Radiators must be constructed of materials which have high emittance in order to efficiently radiate heat from high temperature space power systems. In addition, if these radiators are to be used for applications in the low Earth orbital environment, they must not be detrimentally affected by exposure to atomic oxygen. Four materials selected as candidate radiator materials 304 stainless steel, copper, titanium-6% aluminum-4% vanadium (Ti-6%Al-4%V), and niobium-1% zirconium (Nb-1%Zr) were surface modified by acid etching, heat treating, abrading, sputter texturing, electrochemical etching, and combinations of the above in order to improve their emittance. Combination treatment techniques with heat treating as the second treatment provided about a factor of two improvement in emittance for 304 stainless steel, Ti-6%Al-4%V, and Nb-1%Zr. A factor of three improvement in emittance occurred for discharge chamber sputter textured copper. Exposure to atomic oxygen in RF plasma asher did not significantly change the emittance of those samples that had been heat treated as part of their texturing process. An evaluation of oxygen penetration is needed to understand how oxidation affects the mechanical properties of these materials when heat treated.

  6. High temperature radiator materials for applications in the low Earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Banks, Bruce A.; Mirtich, Michael J.; Lebed, Richard; Brady, Joyce; Hotes, Deborah; Kussmaul, Michael

    1987-01-01

    Radiators must be constructed of materials which have high emittance in order to efficiently radiate heat from high temperature space power systems. In addition, if these radiators are to be used for applications in the low Earth orbital environment, they must not be detrimentally affected by exposure to atomic oxygen. Four materials selected as candidate radiator materials (304 stainless steel, copper, titanium-6% aluminum-4% vanadium (Ti-6%Al-4%V), and niobium-1% zirconium (Nb-1%Zr)) were surface modified by acid etching, heat treating, abrading, sputter texturing, electrochemical etching, and combinations of the above in order to improve their emittance. Combination treatment techniques with heat treating as the second treatment provided about a factor of two improvement in emittance for 304 stainless steel, Ti-6%Al-4%V, and Nb-1%Zr. A factor of three improvement in emittance occurred for discharge chamber sputter textured copper. Exposure to atomic oxygen in an RF plasma asher did not significantly change the emittance of those samples that had been heat treated as part of their texturing process. An evaluation of oxygen penetration is needed to understand how oxidation affects the mechanical properties of these materials when heat treated.

  7. Corrosion of high-temperature materials in AFBC environments. Part 2: 4500-h tests

    SciTech Connect

    Godfrey, T.G.; DeVan, J.H.

    1981-08-01

    Candidate heat exchanger tube materials were tested for times to 4500 h in a small atmospheric-pressure fluidized bed combustor (AFBC) operated by the FluiDyne Engineering Corporation of Minneapolis, Minnesota. The materialso included alloy 800H; types 304, 310, and 316 stainless steel; and aluminized alloy 800H and type 310 stainless steel. These air-cooled tubes were exposed to the AFBC environment with wall temperatures ranging from 820 to 875/sup 0/C, a Ca/S molar ratio of 3.3 to 5.3, 2.5 to 3.5% excess O/sub 2/, and a fluidizing velocity of 0.7 m/s (2.3 fps). A set of low-temperature tubes was also included in the test for the final 3000-h period. These tubes were composites of 2-1/4 Cr-1 Mo steel and type 304 stainless steel and were air-cooled to temperatures in the range 480 to 590/sup 0/C. Tubes were removed at intermediate times for metallographic examination. In general, the materials performed well. With one exception, metal wastage was at the lower limit of detection and intergranular corrosion was not severe. Most of the high-temperature samples, however, contained subsurface specks of metal sulfides, primarily of manganese, extending to depths of about 50 ..mu..m. The exception to the good performance noted above was a type 316 stainless steel high-temperature tube exposed for the final 3000-h portion of the 4500-h test. This tube suffered severe sulfidation-oxidation over most of its surface. The absence of such attack on eight other type 316 stainless steel tubes indicated that the position of the affected tube in the bed may have been a more significant corrosion factor than the steel composition per se.

  8. High temperature testing of TRUPACT-I materials: Kevlar, honeycomb, rigid polyurethane foam

    SciTech Connect

    Hudson, M.L.

    1985-12-01

    When the Transuranic Package Transporter Model-I (TRUPACT-I) failed to afford sufficient containment after a 35-minute JP-4 fueled open-pool fire, component tests were conducted, in conjunction with analyses, to guide and assess the redesign of TRUPACT-I. Since materials which change phase or combust are difficult to numerically analyze, the component tests determined the behavior of these materials in TRUPACT-I. The component tests approximated the behavior of Kevlar (registered trademark of DuPont), metal honeycomb, and rigid polyurethane foam, as they appear in TRUPACT-I, in an open-pool fire environment. Six series of tests were performed at Sandia's Radiant Heat Facility and one test at the wind-shielded fire test facility (LAARC Chimney). Each test facility was controlled to yield temperatures or heat fluxes equivalent to those measured in the TRUPACT-I, Unit 0, open-pool fire. This extensive series of component tests (34 runs total) provided information on the high-temperature behavior of unique materials which was not previously available or otherwise attainable. The component tests were a timely and cost-effective means of providing the data for the TRUPACT-I redesign.

  9. Parameter correlation of high-temperature creep constitutive equation for RPV metallic materials

    NASA Astrophysics Data System (ADS)

    Xie, Lin-Jun; Ren, Xin; Shen, Ming-Xue; Tu, Li-Qun

    2015-10-01

    Constant-temperature and constant-load creep tests of SA-508 stainless steel were performed at six temperatures, and the creep behavior and properties of this material were determined. Constitutive models were established based on an isothermal creep method to describe the high-temperature creep behavior of SA-508. Material parameter k, stress exponent nσ, and temperature exponent nt of the established constitutive models were determined through experimental data via numerical optimization techniques. The relationship of k, nσ, and nt was evaluated, and a new coefficient model of k-T, nσ-T, nt-T, and nt-nσ was formulated through the parameters of the isothermal creep equation. Moreover, the isothermal creep equation for this material at every temperature point from 450 °C to 1000 °C was obtained from the models. This method can serve as a reference for isothermal creep analysis and provide a way for the safety assessment of components of reactor pressure vessels.

  10. Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

    PubMed

    Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

    2016-06-01

    Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed.

  11. FOREX-A Fiber Optics Diagnostic System For Study Of Materials At High Temperatures And Pressures

    NASA Astrophysics Data System (ADS)

    Smith, D. E.; Roeske, F.

    1983-03-01

    We have successfully fielded a Fiber Optics Radiation EXperiment system (FOREX) designed for measuring material properties at high temperatures and pressures on an underground nuclear test. The system collects light from radiating materials and transmits it through several hundred meters of optical fibers to a recording station consisting of a streak camera with film readout. The use of fiber optics provides a faster time response than can presently be obtained with equalized coaxial cables over comparable distances. Fibers also have significant cost and physical size advantages over coax cables. The streak camera achieves a much higher information density than an equivalent oscilloscope system, and it also serves as the light detector. The result is a wide bandwidth high capacity system that can be fielded at a relatively low cost in manpower, space, and materials. For this experiment, the streak camera had a 120 ns time window with a 1.2 ns time resolution. Dynamic range for the system was about 1000. Beam current statistical limitations were approximately 8% for a 0.3 ns wide data point at one decade above the threshold recording intensity.

  12. FOREX: a fiber-optics diagnostic system for study of materials at high temperatures and pressures

    SciTech Connect

    Smith, D.E.; Roeske, F.

    1982-07-01

    We have successfully fielded a Fiber Optics Radiation Experiment system (FOREX) designed for measuring material properties at high temperatures and pressures in an underground nuclear test. The system collects light from radiating materials and transmits it through several hundred meters of optical fibers to a recording station consisting of a streak camera with film readout. The use of fiber optics provides a faster time response than can presently be obtained with equalized coaxial cables over comparable distances. Fibers also have significant cost and physical size advantages over coax cables. The streak camera achieves a much higher information density than an equivalent oscilloscope system, and it also serves as the light detector. The result is a wide bandwidth high capacity system that can be fielded at a relatively low cost in manpower, space, and materials. For this experiment, the streak camera had a 120 ns time window with a 1.2 ns time resolution. Dynamic range for the system was about 1000. Beam current statistical limitations were approximately 8% for a 0.3 ns wide data point at one decade above the threshold recording intensity.

  13. Titanium Disilicide as High-Temperature Contact Material for Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Assion, F.; Schönhoff, M.; Hilleringmann, U.

    2013-07-01

    Thermoelectric devices can be used to capture electric power from waste heat in a variety of applications. The theoretical efficiency rises with the temperature difference across the thermoelectric generator (TEG). Therefore, we have investigated contact materials to maximize the thermal stability of a TEG. A promising candidate is titanium disilicide (TiSi2), which has been well known as a contact material in silicon technology for some time, having low resistivity and thermal stability up to 1150 K. A demonstrator using highly doped silicon as the thermoelectric material has been integrated. A p- and an n-type wafer were oxidized and bonded. After cutting the wafer into pieces, a 200-nm-thick titanium layer was sputtered onto the edges. After a 750°C rapid thermal annealing step, the TEG legs were connected by a highly conductive TiSi2 layer. A TEG with 12 thermal couples was integrated, and its joint resistance was found to be 4.2 Ω. Hence, we have successfully demonstrated a functional high-temperature contact for TEGs up to at least 900 K. Nevertheless, the actual thermal stability will be even higher. The process could be transfered to other substrates by using amorphous silicon deposited by plasma-enhanced chemical vapor deposition.

  14. A High Temperature-Tolerant and Radiation-Resistant In-Core Neutron Sensor for Advanced Reactors. Final report

    SciTech Connect

    Cao, Lei; Miller, Don

    2015-01-23

    The objectives of this project are to develop a small and reliable gallium nitride (GaN) neutron sensor that is capable of withstanding high neutron fluence and high temperature, isolating gamma background, and operating in a wide dynamic range. The first objective will be the understanding of the fundamental materials properties and electronic response of a GaN semiconductor materials and device in an environment of high temperature and intense neutron field. To achieve such goal, an in-situ study of electronic properties of GaN device such as I-V, leakage current, and charge collection efficiency (CCE) in high temperature using an external neutron beam will be designed and implemented. We will also perform in-core irradiation of GaN up to the highest yet fast neutron fluence and an off-line performance evaluation.

  15. Commercial-Scale Performance Predictions for High-Temperature Electrolysis Plants Coupled to Three Advanced Reactor Types

    SciTech Connect

    M. G. McKellar; J. E. O'Brien; J. S. Herring

    2007-09-01

    This report presents results of system analyses that have been developed to assess the hydrogen production performance of commercial-scale high-temperature electrolysis (HTE) plants driven by three different advanced reactor – power-cycle combinations: a high-temperature helium cooled reactor coupled to a direct Brayton power cycle, a supercritical CO2-cooled reactor coupled to a direct recompression cycle, and a sodium-cooled fast reactor coupled to a Rankine cycle. The system analyses were performed using UniSim software. The work described in this report represents a refinement of previous analyses in that the process flow diagrams include realistic representations of the three advanced reactors directly coupled to the power cycles and integrated with the high-temperature electrolysis process loops. In addition, this report includes parametric studies in which the performance of each HTE concept is determined over a wide range of operating conditions. Results of the study indicate that overall thermal-to- hydrogen production efficiencies (based on the low heating value of the produced hydrogen) in the 45 - 50% range can be achieved at reasonable production rates with the high-temperature helium cooled reactor concept, 42 - 44% with the supercritical CO2-cooled reactor and about 33 - 34% with the sodium-cooled reactor.

  16. Thermographic imaging for high-temperature composite materials: A defect detection study

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Bodis, James R.; Bishop, Chip

    1995-01-01

    The ability of a thermographic imaging technique for detecting flat-bottom hole defects of various diameters and depths was evaluated in four composite systems (two types of ceramic matrix composites, one metal matrix composite, and one polymer matrix composite) of interest as high-temperature structural materials. The holes ranged from 1 to 13 mm in diameter and 0.1 to 2.5 mm in depth in samples approximately 2-3 mm thick. The thermographic imaging system utilized a scanning mirror optical system and infrared (IR) focusing lens in conjunction with a mercury cadmium telluride infrared detector element to obtain high resolution infrared images. High intensity flash lamps located on the same side as the infrared camera were used to heat the samples. After heating, up to 30 images were sequentially acquired at 70-150 msec intervals. Limits of detectability based on depth and diameter of the flat-bottom holes were defined for each composite material. Ultrasonic and radiographic images of the samples were obtained and compared with the thermographic images.

  17. Rapid-Rate Compression Testing of Sheet Materials at High Temperatures

    NASA Technical Reports Server (NTRS)

    Bernett, E. C.; Gerberich, W. W.

    1961-01-01

    This Report describes the test equipment that was developed and the procedures that were used to evaluate structural sheet-material compression properties at preselected constant strain rates and/or loads. Electrical self-resistance was used to achieve a rapid heating rate of 200 F/sec. Four materials were tested at maximum temperatures which ranged from 600 F for the aluminum alloy to 2000 F for the Ni-Cr-Co iron-base alloy. Tests at 0.1, 0.001, and 0.00001 in./in./sec showed that strain rate has a major effect on the measured strength, especially at the high temperatures. The tests, under conditions of constant temperature and constant compression stress, showed that creep deformation can be a critical factor even when the time involved is on the order of a few seconds or less. The theoretical and practical aspects of rapid-rate compression testing are presented, and suggestions are made regarding possible modifications of the equipment which would improve the over-all capabilities.

  18. Materials Advance Chemical Propulsion Technology

    NASA Technical Reports Server (NTRS)

    2012-01-01

    In the future, the Planetary Science Division of NASA's Science Mission Directorate hopes to use better-performing and lower-cost propulsion systems to send rovers, probes, and observers to places like Mars, Jupiter, and Saturn. For such purposes, a new propulsion technology called the Advanced Materials Bipropellant Rocket (AMBR) was developed under NASA's In-Space Propulsion Technology (ISPT) project, located at Glenn Research Center. As an advanced chemical propulsion system, AMBR uses nitrogen tetroxide oxidizer and hydrazine fuel to propel a spacecraft. Based on current research and development efforts, the technology shows great promise for increasing engine operation and engine lifespan, as well as lowering manufacturing costs. In developing AMBR, ISPT has several goals: to decrease the time it takes for a spacecraft to travel to its destination, reduce the cost of making the propulsion system, and lessen the weight of the propulsion system. If goals like these are met, it could result in greater capabilities for in-space science investigations. For example, if the amount (and weight) of propellant required on a spacecraft is reduced, more scientific instruments (and weight) could be added to the spacecraft. To achieve AMBR s maximum potential performance, the engine needed to be capable of operating at extremely high temperatures and pressure. To this end, ISPT required engine chambers made of iridium-coated rhenium (strong, high-temperature metallic elements) that allowed operation at temperatures close to 4,000 F. In addition, ISPT needed an advanced manufacturing technique for better coating methods to increase the strength of the engine chamber without increasing the costs of fabricating the chamber.

  19. Immobilization of actinides in stable mineral type and ceramic materials (high temperature synthesis)

    SciTech Connect

    Starkov, O.; Konovalov, E.

    1996-05-01

    Alternative vitrification technologies are being developed in the world for the immobilization of high radioactive waste in materials with improved thermodynamic stability, as well as improved chemical and thermal stability and stability to radiation. Oxides, synthesized in the form of analogs to rock-forming minerals and ceramics, are among those materials that have highly stable properties and are compatible with the environment. In choosing the appropriate material, we need to be guided by its geometric stability, the minimal number of cations in the structure of the material and the presence of structural elements in the mineral that are isomorphs of uranium and thorium, actinoids found in nature. Rare earth elements, yttrium, zirconium and calcium are therefore suitable. The minerals listed in the table (with the exception of the zircon) are pegatites by origin, i.e. they are formed towards the end of the magma crystallization of silicates form the residual melt, enriched with Ta, Nb, Ti, Zr, Ce, Y, U and Th. Uranium and thorium in the form of isomorphic admixtures form part of the lattice of the mineral. These minerals, which are rather simple in composition and structure and are formed under high temperatures, may be viewed as natural physio-chemical systems that are stable and long-lived in natural environments. The similarity of the properties of actinoids and lanthanoids plays an important role in the geochemistry of uranium and thorium; however, uranium (IV) is closer to the {open_quotes}heavy{close_quotes} group of lanthanoids (the yttrium group) while thorium (IV) is closer to the {open_quotes}light{close_quotes} group (the cerium group). That is why rare earth minerals contain uranium and thorium in the form of isomorphic admixtures.

  20. Advanced Intermediate Heat Transport Loop Design Configurations for Hydrogen Production Using High Temperature Nuclear Reactors

    SciTech Connect

    Chang Oh; Cliff Davis; Rober Barner; Paul Pickard

    2005-11-01

    The US Department of Energy is investigating the use of high-temperature nuclear reactors to produce hydrogen using either thermochemical cycles or high-temperature electrolysis. Although the hydrogen production processes are in an early stage of development, coupling either of these processes to the high-temperature reactor requires both efficient heat transfer and adequate separation of the facilities to assure that off-normal events in the production facility do not impact the nuclear power plant. An intermediate heat transport loop will be required to separate the operations and safety functions of the nuclear and hydrogen plants. A next generation high-temperature reactor could be envisioned as a single-purpose facility that produces hydrogen or a dual-purpose facility that produces hydrogen and electricity. Early plants, such as the proposed Next Generation Nuclear Plant (NGNP), may be dual-purpose facilities that demonstrate both hydrogen and efficient electrical generation. Later plants could be single-purpose facilities. At this stage of development, both single- and dual-purpose facilities need to be understood. A number of possible configurations for a system that transfers heat between the nuclear reactor and the hydrogen and/or electrical generation plants were identified. These configurations included both direct and indirect cycles for the production of electricity. Both helium and liquid salts were considered as the working fluid in the intermediate heat transport loop. Methods were developed to perform thermal-hydraulic evaluations and cycle-efficiency evaluations of the different configurations and coolants. The thermal-hydraulic evaluations estimated the sizes of various components in the intermediate heat transport loop for the different configurations. The relative sizes of components provide a relative indication of the capital cost associated with the various configurations. Estimates of the overall cycle efficiency of the various

  1. High-precision Non-Contact Measurement of Creep of Ultra-High Temperature Materials for Aerospace

    NASA Technical Reports Server (NTRS)

    Rogers, Jan R.; Hyers, Robert

    2008-01-01

    For high-temperature applications (greater than 2,000 C) such as solid rocket motors, hypersonic aircraft, nuclear electric/thermal propulsion for spacecraft, and more efficient jet engines, creep becomes one of the most important design factors to be considered. Conventional creep-testing methods, where the specimen and test apparatus are in contact with each other, are limited to temperatures approximately 1,700 C. Development of alloys for higher-temperature applications is limited by the availability of testing methods at temperatures above 2000 C. Development of alloys for applications requiring a long service life at temperatures as low as 1500 C, such as the next generation of jet turbine superalloys, is limited by the difficulty of accelerated testing at temperatures above 1700 C. For these reasons, a new, non-contact creep-measurement technique is needed for higher temperature applications. A new non-contact method for creep measurements of ultra-high-temperature metals and ceramics has been developed and validated. Using the electrostatic levitation (ESL) facility at NASA Marshall Space Flight Center, a spherical sample is rotated quickly enough to cause creep deformation due to centrifugal acceleration. Very accurate measurement of the deformed shape through digital image analysis allows the stress exponent n to be determined very precisely from a single test, rather than from numerous conventional tests. Validation tests on single-crystal niobium spheres showed excellent agreement with conventional tests at 1985 C; however the non-contact method provides much greater precision while using only about 40 milligrams of material. This method is being applied to materials including metals and ceramics for non-eroding throats in solid rockets and next-generation superalloys for turbine engines. Recent advances in the method and the current state of these new measurements will be presented.

  2. Efficient Heat Storage Materials: Metallic Composites Phase-Change Materials for High-Temperature Thermal Energy Storage

    SciTech Connect

    2011-11-21

    HEATS Project: MIT is developing efficient heat storage materials for use in solar and nuclear power plants. Heat storage materials are critical to the energy storage process. In solar thermal storage systems, heat can be stored in these materials during the day and released at night—when the sun’s not out—to drive a turbine and produce electricity. In nuclear storage systems, heat can be stored in these materials at night and released to produce electricity during daytime peak-demand hours. MIT is designing nanostructured heat storage materials that can store a large amount of heat per unit mass and volume. To do this, MIT is using phase change materials, which absorb a large amount of latent heat to melt from solid to liquid. MIT’s heat storage materials are designed to melt at high temperatures and conduct heat well—this makes them efficient at storing and releasing heat and enhances the overall efficiency of the thermal storage and energy-generation process. MIT’s low-cost heat storage materials also have a long life cycle, which further enhances their efficiency.

  3. Study of particle rebound characteristics and material erosion at high temperature

    SciTech Connect

    Tabakoff, W.; Hamed, A.; Metwally, A.; Yeuan, J.; Pasin, M. . Dept. of Aerospace Engineering and Engineering Mechanics)

    1990-10-01

    An experimental investigation was conducted to study the ash particle rebound characteristics and the associated erosion behavior of superalloys and aluminide coatings subjected to gas-particle flows at elevated temperatures. At three-component LDV system was used to measure the restitution parameters of 15 micron mean diameter coal ash particles impacting some widely used superalloys and coatings at different angles. Results show the variation restitution ratios with the impingement angle for the coated and uncoated superalloys. Experimental results were used to develop correlations for the restitution parameters for coated and uncoated superalloys. A theoretical model based on elastic-plastic theory has been developed to simulate single solid particle impacts on solid targets. The erosion behaviors of many superalloys and protective coatings have also been investigated experimentally at high temperatures using a specially designed erosion tunnel. Also, the cumulative effect of the impacting particle mass on the weight loss and erosion rate were investigated. Semi-empirical erosion equations were developed for these materials based on the experimental erosion data and correlations of the restitution parameters. Coatings tested include: platinum alimunides, cobalt aluminides, nickel aluminides, rhodium platinum aluminides, and chromium carbide. Superalloys tested were nickel base alloys Inco in-738 and Mar-M246, as well as Cobalt base alloys X40 and FSX-414. 10 refs., 86 figs., 5 tabs.

  4. High Temperature Materials Laboratory Thirteenth Annual Report: October 1999 Through September 2000

    SciTech Connect

    Pasto, AE

    2001-11-07

    The High Temperature Materials Laboratory (HTML) User Program continued to work with industrial, academic, and governmental users this year, accepting 86 new projects and developing 50 new user agreements. The table on the following page presents the breakdown of these statistics. The figure on page 2 depicts the continued growth in user agreements and user projects. You may note that our total number of proposals is nearing 1000, and we expect to achieve this number in our first proposal review meeting of FY 2001. The large number of new agreements bodes well for the future. A list of proposals to the HTML follows this section; at the end of the report, we present a list of agreements between HTML and universities and industries, broken down by state. Program highlights this year included several outstanding user projects (some of which are discussed in later sections), the annual meeting of the HTML Programs Senior Advisory Committee, the completion of a formal Multiyear Program Plan (MYPP), and finalization of a purchase agreement with JEOL for a new-generation electron microscope.

  5. Relative sliding durability of two candidate high temperature oxide fiber seal materials

    NASA Technical Reports Server (NTRS)

    Dellacorte, Christopher; Steinetz, Bruce M.

    1991-01-01

    A test program to determine the relative sliding durability of two candidate ceramic fibers for high temperature sliding seal applications is described. Pin on disk tests were used to evaluate potential seal materials. Friction during the tests and fiber wear, indicated by the extent of fibers broken in a test bundle or yarn, was measured at the end of a test. In general, friction and wear increase with test temperature. This may be due to a reduction in fiber strength, a change in the surface chemistry at the fiber/counterface interface due to oxidation, adsorption and/or desorption of surface species and, to a lesser extent, an increase in counterface surface roughness due to oxidation at elevated temperatures. The relative fiber durability correlates with tensile strength indicating that tensile data, which is more readily available than sliding durability data, may be useful in predicting fiber wear behavior under various conditions. A simple model developed using dimensional analysis shows that the fiber durability is related to a dimensionless parameter which represents the ratio of the fiber strength to the fiber stresses imposed by sliding.

  6. An electrostatic levitator for high-temperature containerless materials processing in 1-g

    NASA Astrophysics Data System (ADS)

    Rhim, Won-Kyu; Chung, Sang K.; Barber, Daniel; Man, Kin F.; Gutt, Gary; Rulison, Aaron; Spjut, R. Erik

    1993-10-01

    This article discusses recent developments in high-temperature electrostatic levitation technology for containerless processing of metals and alloys. Presented is the first demonstration of an electrostatic levitation technology which can levitate metals and alloys (2-4 mm diam spheres) in vacuum and of superheating-undercooling-recalescence cycles which can be repeated while maintaining good positioning stability. The electrostatic levitator (ESL) has several important advantages over the electromagnetic levitator. Most important is the wide range of sample temperature which can be achieved without affecting levitation. This article also describes the general architecture of the levitator, electrode design, position control hardware and software, sample heating, charging, and preparation methods, and operational procedures. Particular emphasis is given to sample charging by photoelectric and thermionic emission. While this ESL is more oriented toward ground-based operation, an extension to microgravity applications is also addressed briefly. The system performance was demonstrated by showing multiple superheating-undercooling-recalescence cycles in a zirconium sample (Tm=2128 K). This levitator, when fully matured, will be a valuable tool both in Earth-based and space-based laboratories for the study of thermophysical properties of undercooled liquids, nucleation kinetics, the creation of metastable phases, and access to a wide range of materials with novel properties.

  7. High Temperature Materials Laboratory eight and ninth annual reports, October 1994 through September 1996

    SciTech Connect

    Pasto, A.E.; Russell, B.J.

    1997-10-01

    The High Temperature Materials Laboratory (HTML) has completed its ninth year of operation as a designated US Department of Energy User Facility at the Oak Ridge National Laboratory. This document profiles the historical growth of the HTML User and Fellowship Programs since their inception in 1987. Growth of the HTML programs has been demonstrated by the number of institutions executing user agreements, and by the number of days of instrument use (user days) since the HTML began operation. A total of 276 nonproprietary agreements (135 industry, 135 university, and 6 other federal agency) and 56 proprietary agreements are now in effect. This represents an increase of 70 nonproprietary user agreements since the last reporting period (for FY 1994). A state-by-state summary of these nonproprietary user agreements is given in Appendix A, and an alphabetical listing is provided in Appendix B. Forty-four states are represented by these users. During FY 1995 and 1996, the HTML User Program evaluated 145 nonproprietary proposals (62 from industry, 82 from universities, and 1 from other government facilities) and several proprietary proposals. The HTML User Advisory Committee approved about 95% of those proposals, frequently after the prospective user revised the proposal based on comments from the committee. This annual report discusses activities in the individual user centers, as well as plans for the future. It also gives statistics about users, proposals, and publications as well as summaries of the nonproprietary research projects active during 1995 and 1996.

  8. High Temperature Materials Laboratory, Eleventh Annual Report: October 1997 through September 1998

    SciTech Connect

    Pasto, A.E.; Russell, B.J.

    2000-03-01

    The High Temperature Materials Laboratory (HTML) has completed its eleventh year of operation as a designated US Department of Energy User Facility at the Oak Ridge National Laboratory. This document profiles the historical growth of the HTML User and Fellowship Programs since their inception in 1987. Growth of the HTML programs has been demonstrated by the number of institutions executing user agreements and by the number of days of instrument use (user days) since the HTML began operation.A total of 522 agreements (351 industry,156 university,and 15 other federal agency) are now in effect (452 nonproprietary and 70 proprietary). This represents an increase of 75 user agreements since the last reporting period (for FY 1997). A state-by-state summary of the nonproprietary user agreements is given in Appendix A. Forty-six states are represented. During FY 1998, the HTML User Program evaluated 80 nonproprietary proposals (32 from industry, 45 from universities, and 3 from other government facilities) and several proprietary proposals. Appendix B provides a detailed breakdown of the nonproprietary proposals received during FY 1998. The HTML User Advisory Committee approved about 95% of those proposals, sometimes after the prospective user revised the proposal based on comments from the committee. This annual report discusses activities in the individual user centers as well as plans for the future. It also gives statistics about users, proposals, and publications as well as summaries of the nonproprietary research projects active during 1998.

  9. Review of Mid- to High-Temperature Solar Selective Absorber Materials

    SciTech Connect

    Kennedy, C. E.

    2002-07-01

    This report describes the concentrating solar power (CSP) systems using solar absorbers to convert concentrated sunlight to thermal electric power. It is possible to achieve solar absorber surfaces for efficient photothermal conversion having high solar absorptance (a) for solar radiation and a low thermal emittance (e) at the operational temperature. A low reflectance (?'' 0) at wavelengths (?) 3 mm and a high reflectance (?'' 1) at l 3 mm characterize spectrally selective surfaces. The operational temperature ranges of these materials for solar applications can be categorized as low temperature (T< 100 C), mid-temperature (100 C< T< 400 C), and high-temperature (T> 400 C). High- and mid-temperature applications are needed for CSP applications. For CSP applications, the ideal spectrally selective surface would be low-cost and easy to manufacture, chemically and thermally stable in air at elevated operating temperatures (T= 500 C), and have a solar absorptance= 0.98 and a thermal emittance= 0.05 at 500 C.

  10. High Temperature Materials Laboratory seventh annual report, October 1993--September 1994

    SciTech Connect

    Tennery, V.J.; Teague, P.A.

    1994-12-01

    The High Temperature Materials Laboratory (HTML) has completed its seventh year of operation as a designated Department of Energy User Facility at the Oak Ridge National Laboratory. Growth of the User Program has been demonstrated by the number of institutions executing user agreements since the HTML began operation in 1987. A total of 193 nonproprietary agreements (91 industry and 102 university) and 41 proprietary agreements (39 industry and two university) are now in effect. This represents an increase of 21 nonproprietary user agreements during FY 1994. Forty-one states are represented by these users. During FY 1994, the HTML User Program evaluated 106 nonproprietary proposals (46 from industry, 52 from universities, and 8 from other government facilities) and 8 proprietary proposals. The HTML User Advisory Committee approved about ninety-five percent of those evaluated proposals, sometimes after the prospective user revised the proposal based on comments from the Committee. This annual report discusses FY 1994 activities in the individual user centers, as well as plans for the future. It also gives statistics about users and their proposals and FY 1994 publications, and summarizes nonproprietary research projects active in FY 1994.

  11. Material test machine for tension-compression tests at high temperature

    DOEpatents

    Cioletti, Olisse C.

    1988-01-01

    Apparatus providing a device for testing the properties of material specimens at high temperatures and pressures in controlled water chemistries includes, inter alia, an autoclave housing the specimen which is being tested. The specimen is connected to a pull rod which couples out of the autoclave to an external assembly which includes one or more transducers, a force balance chamber and a piston type actuator. The pull rod feeds through the force balance chamber and is compensated thereby for the pressure conditions existing within the autoclave and tending to eject the pull rod therefrom. The upper end of the push rod is connected to the actuator through elements containing a transducer comprising a linear variable differential transformer (LVDT). The housing and coil assembly of the LVDT is coupled to a tube which runs through a central bore of the pull rod into the autoclave where it is connected to one side of the specimen. The movable core of the LVDT is coupled to a stem which runs through the tube where it is then connected to the other side of the specimen through a coupling member. A transducer in the form of a load cell including one or more strain gages is located on a necked-down portion of the upper part of the pull rod intermediate the LVDT and force balance chamber.

  12. Materials preparation and magnetization of Gd-Ba-Cu-O bulk high-temperature superconductors

    NASA Astrophysics Data System (ADS)

    Ida, Tetsuya; Li, Zhi; Zhou, Difan; Miki, Motohiro; Zhang, Yufeng; Izumi, Mitsuru

    2016-05-01

    The paper reports on recent achievements in the preparation and magnetization of bulk high-temperature superconductors (HTS). The melt-growth of HTS bulks has technically stabilized due to the use of buffer materials with a seed crystal and modified infiltration to supply a rich liquid phase during growth. This modified growth technology was adapted as our standard processing method. This paper describes some new aspects of both field cooling and pulsed field magnetization processes. Pulsed field magnetization uses waveform control that feeds back the transient flux around the top-center of the bulks and traps a field of 1.63 T, which is more than 90% of the field cooling value. This was achieved by applying a single step pulsed field at a liquid nitrogen temperature. For practical applications, the magnetization under a static magnetic field that is tilted from the crystallographic c-axis was investigated at liquid nitrogen temperature. The trapped flux component perpendicular to the bulk surface remains strong up to θ = 30° inclination, compared to the procedure along the axis. Information about HTS bulks is considered to be important for machine applications using bulk HTS as cryo-permanent magnets.

  13. Feasibility study for the advanced one-dimensional high temperature optical strain measurement system, phase 3

    NASA Technical Reports Server (NTRS)

    Lant, Christian T.

    1990-01-01

    The Instrumentation and Control Technology Division is developing optical strain measurement systems for applications using high temperature wire and fiber specimens. This feasibility study has determined that stable optical signals can be obtained from specimens at temperatures beyond 2,400 C. A system using an area array sensor is proposed to alleviate off-axis decorrelation arising from rigid body motions. A digital signal processor (DSP) is recommended to perform speckle correlations at a rate near the data acquisition rate. Design parameters are discussed, and fundamental limits on the speckle shift strain measurement technique are defined.

  14. Hypothetical air ingress scenarios in advanced modular high temperature gas cooled reactors

    SciTech Connect

    Kroeger, P.G.

    1988-01-01

    Considering an extremely hypothetical scenario of complete cross duct failure and unlimited air supply into the reactor vessel of a modular high temperature gas cooled ractor, it is found that the potential air inflow remains limited due to the high friction pressure drop through the active core. All incoming air will be oxidized to CO and some local external burning would be temporarily possible in such a scenario. The accident would have to continue with unlimited air supply for hundreds of hours before the core structural integrity would be jeopardized.

  15. Force-free coil principles applied to high-temperature superconducting materials

    SciTech Connect

    Furth, H.P.; Jardin, S.C.; Montgomery, D.B.

    1987-11-01

    Force-free magnetic-field configurations, where the current flows parallel to the magnetic field vector, have the potential to raise the critical magnetic field and current-density limits for high-temperature superconductors. 10 refs., 3 figs.

  16. High temperature materials synthesis without heat: Oxide layer growth on electronic materials using high-kinetic-energy atomic oxygen

    SciTech Connect

    Hoffbauer, M.A.; Cross, J.B.; Archuleta, F.A.

    1996-04-01

    This is the final report of a three-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). The authors examined thin-film materials-synthesis processes in which chemical reactions are initiated using high-kinetic-energy neutral atomic species instead of high temperatures. The research is aimed at producing device-quality insulating oxide layers on semiconductor materials. Thick, uniform, and fully oxidized insulating layers of unprecedented quality are formed on gallium arsenide by exposure of wafer substrates to a high kinetic-energy ({approximately}3eV) neutral atomic-oxygen beam. The nonthermal oxidation process does not disrupt the crystalline order of the substrate and no detectable elemental arsenic is produced at the oxide/gallium arsenide interface.

  17. Surface Anchoring of Nematic Phase on Carbon Nanotubes: Nanostructure of Ultra-High Temperature Materials

    SciTech Connect

    Ogale, Amod A

    2012-04-27

    Nuclear energy is a dependable and economical source of electricity. Because fuel supply sources are available domestically, nuclear energy can be a strong domestic industry that can reduce dependence on foreign energy sources. Commercial nuclear power plants have extensive security measures to protect the facility from intruders [1]. However, additional research efforts are needed to increase the inherent process safety of nuclear energy plants to protect the public in the event of a reactor malfunction. The next generation nuclear plant (NGNP) is envisioned to utilize a very high temperature reactor (VHTR) design with an operating temperature of 650-1000°C [2]. One of the most important safety design requirements for this reactor is that it must be inherently safe, i.e., the reactor must shut down safely in the event that the coolant flow is interrupted [2]. This next-generation Gen IV reactor must operate in an inherently safe mode where the off-normal temperatures may reach 1500°C due to coolant-flow interruption. Metallic alloys used currently in reactor internals will melt at such temperatures. Structural materials that will not melt at such ultra-high temperatures are carbon/graphtic fibers and carbon-matrix composites. Graphite does not have a measurable melting point; it is known to sublime starting about 3300°C. However, neutron radiation-damage effects on carbon fibers are poorly understood. Therefore, the goal of this project is to obtain a fundamental understanding of the role of nanotexture on the properties of resulting carbon fibers and their neutron-damage characteristics. Although polygranular graphite has been used in nuclear environment for almost fifty years, it is not suitable for structural applications because it do not possess adequate strength, stiffness, or toughness that is required of structural components such as reaction control-rods, upper plenum shroud, and lower core-support plate [2,3]. For structural purposes, composites

  18. Advanced materials for geothermal energy processes

    SciTech Connect

    Kukacka, L.E.

    1985-08-01

    The primary goal of the geothermal materials program is to ensure that the private sector development of geothermal energy resources is not constrained by the availability of technologically and economically viable materials of construction. This requires the performance of long-term high risk GHTD-sponsored materials R and D. Ongoing programs described include high temperature elastomers for dynamic sealing applications, advanced materials for lost circulation control, waste utilization and disposal, corrosion resistant elastomeric liners for well casing, and non-metallic heat exchangers. 9 refs.

  19. Injection repair of advanced aircraft composites with a high temperature cyanate ester resin

    NASA Astrophysics Data System (ADS)

    Bauer, Amy Elizabeth

    Polymer matrix composites, especially those with carbon fiber reinforcement, are becoming increasingly common in aerospace applications due to their high stiffness to weight ratio, resulting in significant weight and fuel savings on commercial and military aircraft. Despite their excellent properties, carbon fiber composites are often susceptible to damage in the form of delaminations or interlaminar cracking caused by low energy impact or manufacturing defects. Often not easily detectable, delaminations are detrimental to the strength of the composite and can ultimately result in failure of the component. Therefore methods must be developed to repair damaged composites. Injection repair is a procedure that involves injecting a low viscosity resin into the damaged area and subjecting the composite to heat to cure the resin. Currently, injection repairs are rarely used in high temperature applications because of the lack of resins with both low viscosity and high thermal stability. Therefore demonstrating the use of a resin with satisfactory viscosity and Tg requirements would expand the application of injection repairs to more vigorous environments. In the present study, the injection repair method was developed to repair damaged bismaleimide carbon fiber composites that are similar to composites used on several high temperature weapon platforms. Bisphenol E cyanate ester (BECy) was chosen as the injection resin due to having the unique combination of low viscosity and a high glass transition temperature. Cure kinetic studies found an optimum undercure schedule to achieve the maximum T g while avoiding the high temperature postcure. Mechanical and adhesive tests revealed that partially cured BECy had properties superior to that of the fully cured resin. Following the evaluation of the resin, the injection repair procedure and set up were developed. Successful and reproducible repairs were performed on panels pre-damaged through static loading and drop tower impact

  20. Semiconducting large bandgap oxides as potential thermoelectric materials for high-temperature power generation?

    NASA Astrophysics Data System (ADS)

    Backhaus-Ricoult, M.; Rustad, J.; Moore, L.; Smith, C.; Brown, J.

    2014-08-01

    Semiconducting large bandgap oxides are considered as interesting candidates for high-temperature thermoelectric power generation (700-1,200 °C) due to their stability, lack of toxicity and low cost, but so far they have not reached sufficient performance for extended application. In this review, we summarize recent progress on thermoelectric oxides, analyze concepts for tuning semiconductor thermoelectric properties with view of their applicability to oxides and determine key drivers and limitations for electrical and thermal transport properties in oxides based on our own experimental work and literature results. For our experimental assessment, we have selected representative multicomponent oxides that range from materials with highly symmetric crystal structure (SrTiO3 perovskite) over oxides with large densities of planar crystallographic defects (Ti n O2 n-1 Magnéli phases with a single type of shear plane, NbO x block structures with intersecting shear planes and WO3- x with more defective block and channel structures) to layered superstructures (Ca3Co4O9 and double perovskites) and also include a wide range of their composites with a variety of second phases. Crystallographic or microstructural features of these oxides are in 0.3-2 nm size range, so that oxide phonons can efficiently interact with them. We explore in our experiments the effects of doping, grain size, crystallographic defects, superstructures, second phases, texturing and (to a limited extend) processing on electric conductivity, Seebeck coefficient, thermal conductivity and figure of merit. Jonker and lattice-versus-electrical conductivity plots are used to compare specific materials and material families and extract levers for future improvement of oxide thermoelectrics. We show in our work that oxygen vacancy doping (reduction) is a more powerful driver for improving the power factor for SrTiO3, TiO2 and NbO x than heterovalent doping. Based on our Seebeck-conductivity plots, we derived

  1. Creep-fatigue of High Temperature Materials for VHTR: Effect of Cyclic Loading and Environment

    SciTech Connect

    Celine Cabet; L. Carroll; R. Wright; R. Madland

    2011-05-01

    Alloy 617 is the one of the leading candidate materials for Intermediate Heat eXchangers (IHX) of a Very High Temperature Reactor (VHTR). System start-ups and shut-downs as well as power transients will produce low cycle fatigue (LCF) loadings of components. Furthermore, the anticipated IHX operating temperature, up to 950°C, is in the range of creep so that creep-fatigue interaction, which can significantly increase the fatigue crack growth, may be one of the primary IHX damage modes. To address the needs for Alloy 617 codification and licensing, a significant creep-fatigue testing program is underway at Idaho National Laboratory. Strain controlled LCF tests including hold times up to 1800s at maximum tensile strain were conducted at total strain range of 0.3% and 0.6% in air at 950°C. Creep-fatigue testing was also performed in a simulated VHTR impure helium coolant for selected experimental conditions. The creep-fatigue tests resulted in failure times up to 1000 hrs. Fatigue resistance was significantly decreased when a hold time was added at peak stress and when the total strain was increased. The fracture mode also changed from transgranular to intergranular with introduction of a tensile hold. Changes in the microstructure were methodically characterized. A combined effect of temperature, cyclic and static loading and environment was evidenced in the targeted operating conditions of the IHX. This paper This paper reviews the data previously published by Carroll and co-workers in references 10 and 11 focusing on the role of inelastic strain accumulation and of oxidation in the initiation and propagation of surface fatigue cracks.

  2. Towards material-specific simulations of high-temperature superconducting cuprates

    NASA Astrophysics Data System (ADS)

    Schulthess, Thomas

    2006-03-01

    Simulations of high-temperature superconducting (HTSC) cuprates have typically fallen into two categories: (1) studies of generic models such as the two-dimensional (2D) Hubbard model, that are believed to capture the essential physics necessary to describe the superconducting state, and, (2) first principles electronic structure calculations that are based on the local density approximation (LDA) to density functional theory (DFT) and lead to materials specific models. With advent of massibely parallel vector supercomputers, such as the Cray X1E at ORNL, and cluster algorithms such as the Dynamical Cluster Approximation (DCA), it is now possible to systematically solve the 2D Hubbard model with Quantum Monte Carol (QMC) simulations and to establish that the model indeed describes d-wave superconductivity [1]. Furthermore, studies of a multi-band model with input parameters generated from LDA calculations demonstrate that the existence of a superconducting transition is very sensitive to the underlying band structure [2]. Application of the LDA to transition metal oxides is, however, hampered by spurious self-interactions that particularly affects localized orbitals. Here we apply the self-interaction corrected local spin-density method (SIC-LSD) to describe the electronic structure of the cuprates. It was recently applied with success to generate input parameters for simple models of Mn doped III-V semiconductors [3] and is known to properly describe the antiferromagnetic insulating ground state of the parent compounds of the HTSC cuprates. We will discus the models for HTSC cuprates derived from the SIC-LSD study and how the differences to the well-known LDA results impact the QMC-DCA simulations of the magnetic and superconducting properties. [1] T. A. Maier, M. Jarrell, T. C. Schulthess, P. R. C. Kent, and J. B. White, Phys. Rev. Lett. 95, 237001 (2005). [2] P. Kent, A. Macridin, M. Jarrell, T. Schulthess, O. Andersen, T. Dasgupta, and O. Jepsen, Bulletin of

  3. Quantitative non-destructive evaluation of high-temperature superconducting materials. Technical progress report, September 1, 1989--August 30, 1990

    SciTech Connect

    Achenbach, J.D.

    1990-09-15

    Even though the currently intensive research efforts on high-temperature superconducting materials have not yet converged on a well specified material, the strong indications are that such a material will be brittle, anisotropic, and may contain many flaws such as microcracks and voids at grain boundaries. Consequently, practical applications of high temperature superconducting materials will require a very careful strength analysis based on fracture mechanics considerations. Because of the high sensitivity of the strength of such materials to the presence of defects, methods of quantitative non-destructive evaluation may be expected to play an important role in strength determinations. This proposal is concerned with the use of ultrasonic methods to detect and characterize isolated cracks, clusters of microcracks and microcracks distributed throughout the material. Particular attention will be devoted to relating ultrasonic results directly to deterministic and statistical linear elastic fracture mechanics considerations.

  4. High temperature vitrification of surrogate Savannah River Site (SRS) mixed waste materials

    SciTech Connect

    Applewhite-Ramsey, A.; Schumacher, R.F.; Spatz, T.L.; Newsom, R.A.; Circeo, L.J.; Danjaji, M.B.

    1995-11-01

    The Savannah River Technology Center (SRTC) has been funded through the DOE Office of Technology Development (DOE-OTD) to investigate high-temperature vitrification technologies for the treatment of diverse low-level and mixed wastes. High temperature vitrification is a likely candidate for processing heterogeneous solid wastes containing low levels of activity. Many SRS wastes fit into this category. Plasma torch technology is one high temperature vitrification method. A trial demonstration of plasma torch processing is being performed at the Georgia Institute of Technology on surrogate SRS wastes. This effort is in cooperation with the Engineering Research and Development Association of Georgia Universities (ERDA) program. The results of phase 1 of these plasma torch trials will be presented.

  5. Development of an aluminum nitride-silicon carbide material set for high-temperature sensor applications

    NASA Astrophysics Data System (ADS)

    Griffin, Benjamin A.; Habermehl, Scott D.; Clews, Peggy J.

    2014-06-01

    A number of important energy and defense-related applications would benefit from sensors capable of withstanding extreme temperatures (>300°C). Examples include sensors for automobile engines, gas turbines, nuclear and coal power plants, and petroleum and geothermal well drilling. Military applications, such as hypersonic flight research, would also benefit from sensors capable of 1000°C. Silicon carbide (SiC) has long been recognized as a promising material for harsh environment sensors and electronics because it has the highest mechanical strength of semiconductors with the exception of diamond and its upper temperature limit exceeds 2500°C, where it sublimates rather than melts. Yet today, many advanced SiC MEMS are limited to lower temperatures because they are made from SiC films deposited on silicon wafers. Other limitations arise from sensor transduction by measuring changes in capacitance or resistance, which require biasing or modulation schemes that can with- stand elevated temperatures. We are circumventing these issues by developing sensing structures directly on SiC wafers using SiC and piezoelectric aluminum nitride (AlN) thin films. SiC and AlN are a promising material combination due to their high thermal, electrical, and mechanical strength and closely matched coefficients of thermal expansion. AlN is also a non-ferroelectric piezoelectric material, enabling piezoelectric transduction at temperatures exceeding 1000°C. In this paper, the challenges of incorporating these two materials into a compatible MEMS fabrication process are presented. The current progress and initial measurements of the fabrication process are shown. The future direction and the need for further investigation of the material set are addressed.

  6. Advanced desiccant materials research

    SciTech Connect

    Czanderna, A.W.; Thomas, T.M.

    1986-05-01

    The long-range goal of this task is to understand the role of surface phenomena in desiccant cooling materials. The background information includes a brief introduction to desiccant cooling systems (DCS) and the role of the desiccant as a system component. The purpose, background, rationale, and long-term technical approach for studying advanced desiccant materials are then treated. Experimental methods for measuring water vapor sorption by desiccants are described, and the rationale is then given for choosing a quartz crystal microbalance (QCM) for measuring sorption isotherms, rates, and cyclic stability. Background information is given about the QCM, including the quartz crystal resonator itself, the support structure for the quartz crystal, and the advantages and limitations of a QCM. The apparatus assembled and placed into operation during CY 1985 is described. The functions of the principal components of the equipment, i.e., the QCM, vacuum system, pressure gauges, residual gas analyzer, constant temperature bath, and data acquisition system, are described as they relate to the water vapor sorption measurements now under way. The criteria for narrowing the potential candidates as advanced desiccant materials for the initial studies are given. Also given is a list of 20 principal candidate materials identified based on the criteria and data available in the literature.

  7. Pre-Conceptual Design of a Fluoride-Salt-Cooled Small Modular Advanced High Temperature Reactor (SmAHTR)

    SciTech Connect

    Greene, Sherrell R; Gehin, Jess C; Holcomb, David Eugene; Carbajo, Juan J; Ilas, Dan; Cisneros, Anselmo T; Varma, Venugopal Koikal; Corwin, William R; Wilson, Dane F; Yoder Jr, Graydon L; Qualls, A L; Peretz, Fred J; Flanagan, George F; Clayton, Dwight A; Bradley, Eric Craig; Bell, Gary L; Hunn, John D; Pappano, Peter J; Cetiner, Sacit M

    2011-02-01

    This document presents the results of a study conducted at Oak Ridge National Laboratory during 2010 to explore the feasibility of small modular fluoride salt-cooled high temperature reactors (FHRs). A preliminary reactor system concept, SmATHR (for Small modular Advanced High Temperature Reactor) is described, along with an integrated high-temperature thermal energy storage or salt vault system. The SmAHTR is a 125 MWt, integral primary, liquid salt cooled, coated particle-graphite fueled, low-pressure system operating at 700 C. The system employs passive decay heat removal and two-out-of-three , 50% capacity, subsystem redundancy for critical functions. The reactor vessel is sufficiently small to be transportable on standard commercial tractor-trailer transport vehicles. Initial transient analyses indicated the transition from normal reactor operations to passive decay heat removal is accomplished in a manner that preserves robust safety margins at all times during the transient. Numerous trade studies and trade-space considerations are discussed, along with the resultant initial system concept. The current concept is not optimized. Work remains to more completely define the overall system with particular emphasis on refining the final fuel/core configuration, salt vault configuration, and integrated system dynamics and safety behavior.

  8. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi.

    1990-05-22

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed. 2 figs.

  9. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi

    1990-01-01

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed.

  10. Materials and Process Design for High-Temperature Carburizing: Integrating Processing and Performance

    SciTech Connect

    D. Apelian

    2007-07-23

    The objective of the project is to develop an integrated process for fast, high-temperature carburizing. The new process results in an order of magnitude reduction in cycle time compared to conventional carburizing and represents significant energy savings in addition to a corresponding reduction of scrap associated with distortion free carburizing steels.

  11. High temperature acoustic and hybrid microwave/acoustic levitators for materials processing

    NASA Technical Reports Server (NTRS)

    Barmatz, Martin

    1990-01-01

    The physical acoustics group at the Jet Propulsion Laboratory developed a single mode acoustic levitator technique for advanced containerless materials processing. The technique was successfully demonstrated in ground based studies to temperatures of about 1000 C in a uniform temperature furnace environment and to temperatures of about 1500 C using laser beams to locally heat the sample. Researchers are evaluating microwaves as a more efficient means than lasers for locally heating a positioned sample. Recent tests of a prototype single mode hybrid microwave/acoustic levitator successfully demonstrated the feasibility of using microwave power as a heating source. The potential advantages of combining acoustic positioning forces and microwave heating for containerless processing investigations are presented in outline form.

  12. High temperature sensor

    DOEpatents

    Tokarz, Richard D.

    1982-01-01

    A high temperature sensor includes a pair of electrical conductors separated by a mass of electrical insulating material. The insulating material has a measurable resistivity within the sensor that changes in relation to the temperature of the insulating material within a high temperature range (1,000 to 2,000 K.). When required, the sensor can be encased within a ceramic protective coating.

  13. Recent advances in high-temperature superconductor wire fabrication and applications development

    SciTech Connect

    Hull, J.R.; Uherka, K.L.

    1992-08-01

    In this paper, recent advances in fabrication of HTS wires are summarized, and detailed discussion is provided for developments in near- and intermediate-term applications. Near-term applications, using presently obtainable current densities, include: liquid-nitrogen depth sensors, cryostat current leads, and magnetic bearings. Intermediate-term applications, using current densities expected to be available in the near future include fault-current limiters and short transmission lines. 25 refs.

  14. Recent advances in high-temperature superconductor wire fabrication and applications development

    SciTech Connect

    Hull, J.R.; Uherka, K.L.

    1992-01-01

    In this paper, recent advances in fabrication of HTS wires are summarized, and detailed discussion is provided for developments in near- and intermediate-term applications. Near-term applications, using presently obtainable current densities, include: liquid-nitrogen depth sensors, cryostat current leads, and magnetic bearings. Intermediate-term applications, using current densities expected to be available in the near future include fault-current limiters and short transmission lines. 25 refs.

  15. Max Phase Materials And Coatings For High Temperature Heat Transfer Applications

    SciTech Connect

    Martinez-Rodriguez, M.; Garcia-Diaz, B.; Olson, L.; Fuentes, R.; Sindelar, R.

    2015-10-19

    Molten salts have been used as heat transfer fluids in a variety of applications within proposed Gen IV nuclear designs and in advanced power system such as Concentrating Solar Power (CSP). However, operating at elevated temperatures can cause corrosion in many materials. This work developed coating technologies for MAX phase materials on Haynes-230 and characterized the corrosion of the coatings in the presence of commercial MgCl2-KCl molten salt. Cold spraying of Ti2AlC and physical vapor deposition (PVD) of Ti2AlC or Zr2AlC were tested to determine the most effective form of coating MAX phases on structural substrates. Corrosion testing at 850°C for 100 hrs showed that 3.9 μm Ti2AlC by PVD was slightly protective while 117 μm Ti2AlC by cold spray and 3.6 μm Zr2AlC by PVD were completely protective. None of the tests showed decomposition of the coating (Ti or Zr) into the salt

  16. Advanced materials research for long-haul aircraft turbine engines

    NASA Technical Reports Server (NTRS)

    Signorelli, R. A.; Blankenship, C. P.

    1978-01-01

    The status of research efforts to apply low to intermediate temperature composite materials and advanced high temperature materials to engine components is reviewed. Emerging materials technologies and their potential benefits to aircraft gas turbines were emphasized. The problems were identified, and the general state of the technology for near term use was assessed.

  17. High temperature Seebeck coefficient metrology

    SciTech Connect

    Martin, J.; Tritt, T.; Uher, C.

    2010-12-15

    We present an overview of the challenges and practices of thermoelectric metrology on bulk materials at high temperature (300 to 1300 K). The Seebeck coefficient, when combined with thermal and electrical conductivity, is an essential property measurement for evaluating the potential performance of novel thermoelectric materials. However, there is some question as to which measurement technique(s) provides the most accurate determination of the Seebeck coefficient at high temperature. This has led to the implementation of nonideal practices that have further complicated the confirmation of reported high ZT materials. To ensure meaningful interlaboratory comparison of data, thermoelectric measurements must be reliable, accurate, and consistent. This article will summarize and compare the relevant measurement techniques and apparatus designs required to effectively manage uncertainty, while also providing a reference resource of previous advances in high temperature thermoelectric metrology.

  18. ASME Material Challenges for Advanced Reactor Concepts

    SciTech Connect

    Piyush Sabharwall; Ali Siahpush

    2013-07-01

    This study presents the material Challenges associated with Advanced Reactor Concept (ARC) such as the Advanced High Temperature Reactor (AHTR). ACR are the next generation concepts focusing on power production and providing thermal energy for industrial applications. The efficient transfer of energy for industrial applications depends on the ability to incorporate cost-effective heat exchangers between the nuclear heat transport system and industrial process heat transport system. The heat exchanger required for AHTR is subjected to a unique set of conditions that bring with them several design challenges not encountered in standard heat exchangers. The corrosive molten salts, especially at higher temperatures, require materials throughout the system to avoid corrosion, and adverse high-temperature effects such as creep. Given the very high steam generator pressure of the supercritical steam cycle, it is anticipated that water tube and molten salt shell steam generators heat exchanger will be used. In this paper, the ASME Section III and the American Society of Mechanical Engineers (ASME) Section VIII requirements (acceptance criteria) are discussed. Also, the ASME material acceptance criteria (ASME Section II, Part D) for high temperature environment are presented. Finally, lack of ASME acceptance criteria for thermal design and analysis are discussed.

  19. The Development of an INL Capability for High Temperature Flow, Heat Transfer, and Thermal Energy Storage with Applications in Advanced Small Modular Reactors, High Temperature Heat Exchangers, Hybrid Energy Systems, and Dynamic Grid Energy Storage C

    SciTech Connect

    Sun, Xiaodong; Zhang, Xiaoqin; Kim, Inhun; O'Brien, James; Sabharwall, Piyush

    2014-10-01

    The overall goal of this project is to support Idaho National Laboratory in developing a new advanced high temperature multi fluid multi loop test facility that is aimed at investigating fluid flow and heat transfer, material corrosion, heat exchanger characteristics and instrumentation performance, among others, for nuclear applications. Specifically, preliminary research has been performed at The Ohio State University in the following areas: 1. A review of fluoride molten salts’ characteristics in thermal, corrosive, and compatibility performances. A recommendation for a salt selection is provided. Material candidates for both molten salt and helium flow loop have been identified. 2. A conceptual facility design that satisfies the multi loop (two coolant loops [i.e., fluoride molten salts and helium]) multi purpose (two operation modes [i.e., forced and natural circulation]) requirements. Schematic models are presented. The thermal hydraulic performances in a preliminary printed circuit heat exchanger (PCHE) design have been estimated. 3. An introduction of computational methods and models for pipe heat loss analysis and cases studies. Recommendations on insulation material selection have been provided. 4. An analysis of pipe pressure rating and sizing. Preliminary recommendations on pipe size selection have been provided. 5. A review of molten fluoride salt preparation and chemistry control. An introduction to the experience from the Molten Salt Reactor Experiment at Oak Ridge National Laboratory has been provided. 6. A review of some instruments and components to be used in the facility. Flowmeters and Grayloc connectors have been included. This report primarily presents the conclusions drawn from the extensive review of literatures in material selections and the facility design progress at the current stage. It provides some useful guidelines in insulation material and pipe size selection, as well as an introductory review of facility process and components.

  20. Accelerating advanced-materials commercialization

    NASA Astrophysics Data System (ADS)

    Maine, Elicia; Seegopaul, Purnesh

    2016-05-01

    Long commercialization times, high capital costs and sustained uncertainty deter investment in innovation for advanced materials. With appropriate strategies, technology and market uncertainties can be reduced, and the commercialization of advanced materials accelerated.

  1. Advanced Electrical Materials and Components Being Developed

    NASA Technical Reports Server (NTRS)

    Schwarze, Gene E.

    2004-01-01

    All aerospace systems require power management and distribution (PMAD) between the energy and power source and the loads. The PMAD subsystem can be broadly described as the conditioning and control of unregulated power from the energy source and its transmission to a power bus for distribution to the intended loads. All power and control circuits for PMAD require electrical components for switching, energy storage, voltage-to-current transformation, filtering, regulation, protection, and isolation. Advanced electrical materials and component development technology is a key technology to increasing the power density, efficiency, reliability, and operating temperature of the PMAD. The primary means to develop advanced electrical components is to develop new and/or significantly improved electronic materials for capacitors, magnetic components, and semiconductor switches and diodes. The next important step is to develop the processing techniques to fabricate electrical and electronic components that exceed the specifications of presently available state-of-the-art components. The NASA Glenn Research Center's advanced electrical materials and component development technology task is focused on the following three areas: 1) New and/or improved dielectric materials for the development of power capacitors with increased capacitance volumetric efficiency, energy density, and operating temperature; 2) New and/or improved high-frequency, high-temperature soft magnetic materials for the development of transformers and inductors with increased power density, energy density, electrical efficiency, and operating temperature; 3) Packaged high-temperature, high-power density, high-voltage, and low-loss SiC diodes and switches.

  2. Sublimation measurements and analysis of high temperature thermoelectric materials and devices

    NASA Technical Reports Server (NTRS)

    Shields, V.; Noon, L.

    1983-01-01

    High temperature thermoelectric device sublimation effects are compared for rare earth sulfides, selenides, and state-of-the-art Si-Ge alloys. Although rare earth calcogenides can potentially exhibit superior sublimation characteristics, the state-of-the-art Si-Ge alloy with silicon nitride sublimation-inhibitive coating has been tested to 1000 C. Attention is given to the ceramic electrolyte cells, forming within electrical and thermal insulation, which affect leakage conductance measurements in Si-Ge thermoelectric generators.

  3. A NATIONAL COLLABORATORY TO ADVANCE THE SCIENCE OF HIGH TEMPERATURE PLASMA PHYSICS FOR MAGNETIC FUSION

    SciTech Connect

    Allen R. Sanderson; Christopher R. Johnson

    2006-08-01

    This report summarizes the work of the University of Utah, which was a member of the National Fusion Collaboratory (NFC) Project funded by the United States Department of Energy (DOE) under the Scientific Discovery through Advanced Computing Program (SciDAC) to develop a persistent infrastructure to enable scientific collaboration for magnetic fusion research. A five year project that was initiated in 2001, it the NFC built on the past collaborative work performed within the U.S. fusion community and added the component of computer science research done with the USDOE Office of Science, Office of Advanced Scientific Computer Research. The project was itself a collaboration, itself uniting fusion scientists from General Atomics, MIT, and PPPL and computer scientists from ANL, LBNL, and Princeton University, and the University of Utah to form a coordinated team. The group leveraged existing computer science technology where possible and extended or created new capabilities where required. The complete finial report is attached as an addendum. The In the collaboration, the primary technical responsibility of the University of Utah in the collaboration was to develop and deploy an advanced scientific visualization service. To achieve this goal, the SCIRun Problem Solving Environment (PSE) is used on FusionGrid for an advanced scientific visualization service. SCIRun is open source software that gives the user the ability to create complex 3D visualizations and 2D graphics. This capability allows for the exploration of complex simulation results and the comparison of simulation and experimental data. SCIRun on FusionGrid gives the scientist a no-license-cost visualization capability that rivals present day commercial visualization packages. To accelerate the usage of SCIRun within the fusion community, a stand-alone application built on top of SCIRun was developed and deployed. This application, FusionViewer, allows users who are unfamiliar with SCIRun to quickly create

  4. Feasibility Study of Secondary Heat Exchanger Concepts for the Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall

    2011-09-01

    The work reported herein represents a significant step in the preliminary design of heat exchanger options (material options, thermal design, selection and evaluation methodology with existing challenges). The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production using either a subcritical or supercritical Rankine cycle.

  5. High temperature fuel/emitter system for advanced thermionic fuel elements

    NASA Astrophysics Data System (ADS)

    Moeller, Helen H.; Bremser, Albert H.; Gontar, Alexander; Fiviesky, Evgeny

    1997-01-01

    Specialists in space applications are currently focusing on bimodal power systems designed to provide both electric power and thermal propulsion (Kennedy, 1994 and Houts, 1995). Our work showed that thermionics is a viable technology for nuclear bimodal power systems. We demonstrated that materials for a thermionic fuel-emitter combination capable of performing at operating temperatures of 2473 K are not only possible but available. The objective of this work, funded by the US Department of Energy, Office of Space and Defense Power Systems, was to evaluate the compatibility of fuel material consisting of an uranium carbide/tantalum carbide solid solution with an emitter material consisting of a monocrystalline tungsten-niobium alloy. The uranium loading of the fuel material was 70 mole% uranium carbide. The program was successfully accomplished by a B&W/SIA LUTCH team. Its workscope was integrated with tasks being performed at both Babcock & Wilcox, Lynchburg Research Center, Lynchburg, Virginia, and SIA LUTCH, Podolsk, Russia. Samples were fabricated by LUTCH and seven thermal tests were performed in a hydrogen atmosphere. The first preliminary test was performed at 2273 K by LUTCH, and the remaining six tests were performed At B&W. Three tests were performed at 2273 K, two at 2373 K, and the final test at 2473 K. The results showed that the fuel and emitter materials were compatible in the presence of hydrogen. No evidence of liquid formation, dissolution of the uranium carbide from the uranium carbide/tantalum carbide solid solution, or diffusion of the uranium into the monocrystalline tungsten alloy was observed. Among the highlights of the program was the successful export of the fuel samples from Russia and their import into the US by commercial transport. This paper will discuss the technical aspects of this work.

  6. Doped calcium manganites for advanced high-temperature thermochemical energy storage

    SciTech Connect

    Babiniec, Sean M.; Coker, Eric N.; Miller, James E.; Ambrosini, Andrea

    2015-12-16

    Developing efficient thermal storage for concentrating solar power plants is essential to reducing the cost of generated electricity, extending or shifting the hours of operation, and facilitating renewable penetration into the grid. Perovskite materials of the CaBxMn1-xO3-δ family, where B = Al or Ti, promise improvements in cost and energy storage density over other perovskites currently under investigation. Thermogravimetric analysis of the thermal reduction and reoxidation of these materials was used to extract equilibrium thermodynamic parameters. Lastly, the results demonstrate that these novel thermochemical energy storage media display the highest reaction enthalpy capacity for perovskites reported to date, with a reaction enthalpy of 390 kJ/kg, a 56% increase over previously reported compositions.

  7. Doped calcium manganites for advanced high-temperature thermochemical energy storage

    DOE PAGES

    Babiniec, Sean M.; Coker, Eric N.; Miller, James E.; Ambrosini, Andrea

    2015-12-16

    Developing efficient thermal storage for concentrating solar power plants is essential to reducing the cost of generated electricity, extending or shifting the hours of operation, and facilitating renewable penetration into the grid. Perovskite materials of the CaBxMn1-xO3-δ family, where B = Al or Ti, promise improvements in cost and energy storage density over other perovskites currently under investigation. Thermogravimetric analysis of the thermal reduction and reoxidation of these materials was used to extract equilibrium thermodynamic parameters. Lastly, the results demonstrate that these novel thermochemical energy storage media display the highest reaction enthalpy capacity for perovskites reported to date, with amore » reaction enthalpy of 390 kJ/kg, a 56% increase over previously reported compositions.« less

  8. High Temperature and Pressure Steam-H2 Interaction with Candidate Advanced LWR Fuel Claddings

    SciTech Connect

    Pint, Bruce A

    2012-08-01

    This report summarizes the work completed to evaluate cladding materials that could serve as improvements to Zircaloy in terms of accident tolerance. This testing involved oxidation resistance to steam or H{sub 2}-50% steam environments at 800-1350 C at 1-20 bar for short times. A selection of conventional alloys, SiC-based ceramics and model alloys were used to explore a wide range of materials options and provide guidance for future materials development work. Typically, the SiC-based ceramic materials, alumina-forming alloys and Fe-Cr alloys with {ge}25% Cr showed the best potential for oxidation resistance at {ge}1200 C. At 1350 C, FeCrAl alloys and SiC remained oxidation resistant in steam. Conventional austenitic steels do not have sufficient oxidation resistance with only {approx}18Cr-10Ni. Higher alloyed type 310 stainless steel is protective but Ni is not a desirable alloy addition for this application and high Cr contents raise concern about {alpha}{prime} formation. Higher pressures (up to 20.7 bar) and H{sub 2} additions appeared to have a limited effect on the oxidation behavior of the most oxidation resistant alloys but higher pressures accelerated the maximum metal loss for less oxidation resistant steels and less metal loss was observed in a H{sub 2}-50%H{sub 2}O environment at 10.3 bar. As some of the results regarding low-alloyed FeCrAl and Fe-Cr alloys were unexpected, further work is needed to fundamentally understand the minimum Cr and Al alloy contents needed for protective behavior in these environments in order to assist in alloy selection and guide alloy development.

  9. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  10. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-05-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  11. Novel Methods of Tritium Sequestration: High Temperature Gettering and Separation Membrane Materials Discovery for Nuclear Energy Systems

    SciTech Connect

    Chen, Franglin; Sholl, David; Brinkman, Kyle; Lyer, Ratnasabapathy; Iyer, Ratnasabapathy; Reifsnider, Kenneth

    2015-01-22

    This project is aimed at addressing critical issues related to tritium sequestration in next generation nuclear energy systems. A technical hurdle to the use of high temperature heat from the exhaust produced in the next generation nuclear processes in commercial applications such as nuclear hydrogen production is the trace level of tritium present in the exhaust gas streams. This presents a significant challenge since the removal of tritium from the high temperature gas stream must be accomplished at elevated temperatures in order to subsequently make use of this heat in downstream processing. One aspect of the current project is to extend the techniques and knowledge base for metal hydride materials being developed for the ''hydrogen economy'' based on low temperature absorption/desorption of hydrogen to develop materials with adequate thermal stability and an affinity for hydrogen at elevated temperatures. The second focus area of this project is to evaluate high temperature proton conducting materials as hydrogen isotope separation membranes. Both computational and experimental approaches will be applied to enhance the knowledge base of hydrogen interactions with metal and metal oxide materials. The common theme between both branches of research is the emphasis on both composition and microstructure influence on the performance of sequestration materials.

  12. Simulation of a high temperature thermal energy storage system employing several families of phase-change storage material

    SciTech Connect

    Adebiyi, G.A.

    1989-03-01

    Previous work by the author entailed modeling of the Packed Bed Thermal Energy Storage System, utilizing Phase-Change Materials, and a performance evaluation of the system based on the Second Law of thermodynamics. A principal conclusion reached is that the use of a single family of phase-change storage material may not in fact produce a thermodynamically superior system relative to one utilizing sensible heat storage material. This prompted us to modify our model so that we could investigate whether or not a significantly improved performance may be achieved via the use of multiple families of phase-change materials instead. Other factors investigated in the present work include the effect on system performance due to the thermal mass of the containment vessel wall, varying temperature and mass flow rate of the flue gas entering the packed bed during the storage process, and thermal radiation which could be a significant factor at high temperature levels. The resulting model is intended to serve as an integral part of a real-time simulation of the application of a high temperature regenerator in a periodic brick plant. This paper describes the more comprehensive model of the high temperature thermal energy storage system and presents results indicating that improved system performance could be achieved via a judicious choice of multiple families of phase-change materials.

  13. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, Mechanical Fatigue, Creep and Thermal Fatigue Effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie Corinne Scheidt

    1994-01-01

    This thesis presents the on-going development of methodology for a probabilistic material strength degradation model. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes four effects that typically reduce lifetime strength: high temperature, mechanical fatigue, creep, and thermal fatigue. Statistical analysis was conducted on experimental Inconel 718 data obtained from the open literature. This analysis provided regression parameters for use as the model's empirical material constants, thus calibrating the model specifically for Inconel 718. Model calibration was carried out for four variables, namely, high temperature, mechanical fatigue, creep, and thermal fatigue. Methodology to estimate standard deviations of these material constants for input into the probabilistic material strength model was developed. Using the current version of PROMISS, entitled PROMISS93, a sensitivity study for the combined effects of mechanical fatigue, creep, and thermal fatigue was performed. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing a combination of mechanical fatigue and high temperature effects by model to the combination by experiment were conducted. Thus, for Inconel 718, the basic model assumption of independence between effects was evaluated. Results from this limited verification study strongly supported this assumption.

  14. Advanced Signal Processing for High Temperatures Health Monitoring of Condensed Water Height in Steam Pipes

    NASA Technical Reports Server (NTRS)

    Lih, Shyh-Shiuh; Bar-Cohen, Yoseph; Lee, Hyeong Jae; Takano, Nobuyuki; Bao, Xiaoqi

    2013-01-01

    An advanced signal processing methodology is being developed to monitor the height of condensed water thru the wall of a steel pipe while operating at temperatures as high as 250deg. Using existing techniques, previous study indicated that, when the water height is low or there is disturbance in the environment, the predicted water height may not be accurate. In recent years, the use of the autocorrelation and envelope techniques in the signal processing has been demonstrated to be a very useful tool for practical applications. In this paper, various signal processing techniques including the auto correlation, Hilbert transform, and the Shannon Energy Envelope methods were studied and implemented to determine the water height in the steam pipe. The results have shown that the developed method provides a good capability for monitoring the height in the regular conditions. An alternative solution for shallow water or no water conditions based on a developed hybrid method based on Hilbert transform (HT) with a high pass filter and using the optimized windowing technique is suggested. Further development of the reported methods would provide a powerful tool for the identification of the disturbances of water height inside the pipe.

  15. Advanced Multi-Junction Photovoltaic Device Optimization For High Temperature Space Applications

    NASA Astrophysics Data System (ADS)

    Sherif, Michael

    2011-10-01

    Almost all solar cells available today for space or terrestrial applications are optimized for low temperature or "room temperature" operations, where cell performances demonstrate favourable efficiency figures. The fact is in many space applications, as well as when using solar concentrators, operating cell temperature are typically highly elevated, where cells outputs are severely depreciated. In this paper, a novel approach for the optimization of multi-junction photovoltaic devices at such high expected operating temperature is presented. The device optimization is carried out on the novel cell physical model previously developed at the Naval Postgraduate School using the SILVACO software tools [1]. Taking into account the high cost of research and experimentation involved with the development of advanced cells, this successful modelling technique was introduced and detailed results were previously presented by the author [2]. The flexibility of the proposed methodology is demonstrated and example results are shown throughout the whole process. The research demonstrated the capability of developing a realistic model of any type of solar cell, as well as thermo-photovoltaic devices. Details of an example model of an InGaP/GaAs/Ge multi-junction cell was prepared and fully simulated. The major stages of the process are explained and the simulation results are compared to published experimental data. An example of cell parameters optimization for high operating temperature is also presented. Individual junction layer optimization was accomplished through the use of a genetic search algorithm implemented in Matlab.

  16. High-temperature materials testing with full-field strain measurement: experimental design and practice.

    PubMed

    Novak, Mark D; Zok, Frank W

    2011-11-01

    Experimental characterization of the thermomechanical response of ceramic composites at very high temperatures is plagued by challenges associated with imaging and strain measurement. The problems involve illumination, heat haze, and surface contrast. Techniques that address these challenges have been developed and implemented in a laser heating facility, enabling non-contact strain measurement via digital image correlation. The thermomechanical characterization of both a Ni-based superalloy and a C/SiC composite are used to demonstrate the efficacy of experimental practices in realizing such measurements at temperatures up to 1500 °C. PMID:22129007

  17. Next Generation Nuclear Plant Phenomena Identification and Ranking Tables (PIRTs) Volume 4: High-Temperature Materials PIRTs

    SciTech Connect

    Corwin, William R; Ballinger, R.; Majumdar, S.; Weaver, K. D.

    2008-03-01

    The Phenomena Identification and Ranking Table (PIRT) technique was used to identify safety-relevant/safety-significant phenomena and assess the importance and related knowledge base of high-temperature structural materials issues for the Next Generation Nuclear Plant (NGNP), a very high temperature gas-cooled reactor (VHTR). The major aspects of materials degradation phenomena that may give rise to regulatory safety concern for the NGNP were evaluated for major structural components and the materials comprising them, including metallic and nonmetallic materials for control rods, other reactor internals, and primary circuit components; metallic alloys for very high-temperature service for heat exchangers and turbomachinery, metallic alloys for high-temperature service for the reactor pressure vessel (RPV), other pressure vessels and components in the primary and secondary circuits; and metallic alloys for secondary heat transfer circuits and the balance of plant. These materials phenomena were primarily evaluated with regard to their potential for contributing to fission product release at the site boundary under a variety of event scenarios covering normal operation, anticipated transients, and accidents. Of all the high-temperature metallic components, the one most likely to be heavily challenged in the NGNP will be the intermediate heat exchanger (IHX). Its thin, internal sections must be able to withstand the stresses associated with thermal loading and pressure drops between the primary and secondary loops under the environments and temperatures of interest. Several important materials-related phenomena related to the IHX were identified, including crack initiation and propagation; the lack of experience of primary boundary design methodology limitations for new IHX structures; and manufacturing phenomena for new designs. Specific issues were also identified for RPVs that will likely be too large for shop fabrication and transportation. Validated procedures

  18. Self-propagating high-temperature synthesis of high porosity foam materials in microgravity

    NASA Technical Reports Server (NTRS)

    Shteinberg, Alexander S.; Scherbakov, Vladimir A.

    1995-01-01

    Ceramic and metalloceramic foam materials are important construction, building, and thermal insulation materials for space stations of the 21st century. Delivery of these materials from Earth to space using rockets is not profitable due to the low density of these materials. Production of foam materials in space using traditional methods requires large energy consumption. Using SHS in space solves this problem.

  19. Advanced high-temperature lightweight foamed cements for geothermal well completions

    SciTech Connect

    Sugama, T.; Kukacka, L.E.; Galen, B.G.

    1986-04-01

    Foamed cement slurries that were prepared by mixing a cementitious material having a Class H cement-to-silica flour ratio of 1.0 in conjunction with a alpha-olefin sulfate foam surfactant and a coconut diethanolamide foam stabilizer were exposed in an autoclave at a temperature of 300/sup 0/C and a hydrostatic pressure of 2000 psi (13.79 MPa). One lightweight slurry having a density of 9.61 lb/gal (1.15 g/cc) yielded a cellular cement having a compressive strength at 24 hr of >1000 psi (6.9 MPa) and a water permeability of approx.10/sup -3/ darcys. The factors responsible for the attainment of these mechanical and physical properties were identified to be well-crystallized truscottite phases and a uniform distribution of discrete fine bubbles. The addition of graphite fiber reinforcement for the cement matrix significantly suppressed any segregation of foam caused by thermal expansion of the air bubbles and further improved the mechanical characteristics of the cured cements.

  20. Advances in Solid State Joining of Haynes 230 High Temperature Alloy

    NASA Technical Reports Server (NTRS)

    Ding, Jeff; Schneider, Judy; Walker, Bryant

    2010-01-01

    The J-2X engine is being designed for NASA s new class of crew and launch vehicles, the Ares I and Ares V. The J-2X is a LOX/Hydrogen upper stage engine with 294,000 lbs of thrust and a minimum Isp of 448 seconds. As part of the design criteria to meet the performance requirements a large film-cooled nozzle extension is being designed to further expand the hot gases and increases the specific impulse. The nozzle extension is designed using Haynes 230, a nickel-chromium-tungsten-molybdenum superalloy. The alloy was selected for its high strength at elevated temperatures and resistance to hydrogen embrittlement. The nozzle extension is manufactured from Haynes 230 plate spun-forged to form the contour and chemically-milled pockets for weight reduction. Currently fusion welding is being evaluated for joining the panels which are then mechanically etched and thinned to required dimensions for the nozzle extension blank. This blank is then spun formed into the parabolic geometry required for the nozzle. After forming the nozzle extension, weight reduction pockets are chemically milled into the nozzle. Fusion welding of Haynes results in columnar grains which are prone to hot cracking during forming processes. This restricts the ability to use spin forging to produce the nozzle contour. Solid state joining processes are being pursued as an alternative process to produce a structure more amenable to spin forming. Solid state processes have been shown to produce a refined grain structure within the joint regions as illustrated in Figure 1. Solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature. The work presented in this presentation investigates the feasibility of joining the Haynes 230

  1. Fabrication of Tungsten-Rhenium Cladding materials via Spark Plasma Sintering for Ultra High Temperature Reactor Applications

    SciTech Connect

    Charit, Indrajit; Butt, Darryl; Frary, Megan; Carroll, Mark

    2012-11-05

    This research will develop an optimized, cost-effective method for producing high-purity tungsten-rhenium alloyed fuel clad forms that are crucial for the development of a very high-temperature nuclear reactor. The study will provide critical insight into the fundamental behavior (processing-microstructure- property correlations) of W-Re alloys made using this new fabrication process comprising high-energy ball milling (HEBM) and spark plasma sintering (SPS). A broader goal is to re-establish the U.S. lead in the research field of refractory alloys, such as W-Re systems, with potential applications in very high-temperature nuclear reactors. An essential long-term goal for nuclear power is to develop the capability of operating nuclear reactors at temperatures in excess of 1,000K. This capability has applications in space exploration and some special terrestrial uses where high temperatures are needed in certain chemical or reforming processes. Refractory alloys have been identified as being capable of withstanding temperatures in excess of 1,000K and are considered critical for the development of ultra hightemperature reactors. Tungsten alloys are known to possess extraordinary properties, such as excellent high-temperature capability, including the ability to resist leakage of fissile materials when used as a fuel clad. However, there are difficulties with the development of refractory alloys: 1) lack of basic experimental data on thermodynamics and mechanical and physical properties, and 2) challenges associated with processing these alloys.

  2. Parametric Evaluation of Large-Scale High-Temperature Electrolysis Hydrogen Production Using Different Advanced Nuclear Reactor Heat Sources

    SciTech Connect

    Edwin A. Harvego; Michael G. McKellar; James E. O'Brien; J. Stephen Herring

    2009-09-01

    High Temperature Electrolysis (HTE), when coupled to an advanced nuclear reactor capable of operating at reactor outlet temperatures of 800 °C to 950 °C, has the potential to efficiently produce the large quantities of hydrogen needed to meet future energy and transportation needs. To evaluate the potential benefits of nuclear-driven hydrogen production, the UniSim process analysis software was used to evaluate different reactor concepts coupled to a reference HTE process design concept. The reference HTE concept included an Intermediate Heat Exchanger and intermediate helium loop to separate the reactor primary system from the HTE process loops and additional heat exchangers to transfer reactor heat from the intermediate loop to the HTE process loops. The two process loops consisted of the water/steam loop feeding the cathode side of a HTE electrolysis stack, and the sweep gas loop used to remove oxygen from the anode side. The UniSim model of the process loops included pumps to circulate the working fluids and heat exchangers to recover heat from the oxygen and hydrogen product streams to improve the overall hydrogen production efficiencies. The reference HTE process loop model was coupled to separate UniSim models developed for three different advanced reactor concepts (a high-temperature helium cooled reactor concept and two different supercritical CO2 reactor concepts). Sensitivity studies were then performed to evaluate the affect of reactor outlet temperature on the power cycle efficiency and overall hydrogen production efficiency for each of the reactor power cycles. The results of these sensitivity studies showed that overall power cycle and hydrogen production efficiencies increased with reactor outlet temperature, but the power cycles producing the highest efficiencies varied depending on the temperature range considered.

  3. Large single crystal growth of MnWO4-type materials from high-temperature solutions

    NASA Astrophysics Data System (ADS)

    Gattermann, U.; Röska, B.; Paulmann, C.; Park, S.-H.

    2016-11-01

    A simple high-temperature growth apparatus was constructed to obtain large crystals of chemically gradient (In, Na)-doped MnWO4solid-solutions. This paper presents the crystal growth and characterisation of both MnWO4and epitaxially grown (In, Na): MnWO4crystals on MnWO4. These large monolithic crystals were made in two steps: A MnWO4 crystal was grown in the crystallographic main direction [001] applying the Czochralski method, followed by the top seeded growth of (In, Na): MnWO4 solid-solutions with an oriented seed crystal of MnWO4. Such a monolithic crystal will serve to fundamental investigation of coupling properties at boundaries between various multiferroic MnWO4-typesolid-solutions.

  4. Tritium permeation characterization of materials for fusion and generation IV very high temperature reactors

    SciTech Connect

    Thomson, S.; Pilatzke, K.; McCrimmon, K.; Castillo, I.; Suppiah, S.

    2015-03-15

    The objective of this work is to establish the tritium-permeation properties of structural alloys considered for Fusion systems and very high temperature reactors (VHTR). A description of the work performed to set up an apparatus to measure permeation rates of hydrogen and tritium in 304L stainless steel is presented. Following successful commissioning with hydrogen, the test apparatus was commissioned with tritium. Commissioning tests with tritium suggest the need for a reduction step that is capable of removing the oxide layer from the test sample surfaces before accurate tritium-permeation data can be obtained. Work is also on-going to clearly establish the temperature profile of the sample to correctly estimate the tritium-permeability data.

  5. Hot corrosion and high temperature corrosion behavior of a new gas turbine material -- alloy 603GT

    SciTech Connect

    Agarwal, D.C.; Brill, U.; Klower, J.

    1998-12-31

    Salt deposits encountered in a variety of high temperature processes have caused premature failures in heat exchangers and superheater tubes in pulp and paper recovery boilers, waste incinerators and coal gasifiers. Molten salt corrosion studies in both land based and air craft turbines have been the subject of intense study by many researchers. This phenomenon referred to as ``hot corrosion`` has primarily been attributed to corrosion by alkali sulfates, and there is somewhat general agreement in the literature that this is caused by either basic or acidic dissolution (fluxing) of the protective metal oxide layers by complex salt deposits containing both sulfates and chlorides. This paper describes experimental studies conducted on the hot corrosion behavior of a new Ni-Cr-Al alloy 603GT (UNS N06603) in comparison to some commercially established alloys used in gas turbine components.

  6. New high temperature cross linking monomers. [for polymer matrix composite materials

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1978-01-01

    Several PMR-polyimide resins capable of being processed at a maximum temperature of 232 C to 288 C without sacrifice of high temperature capability were developed. Four monomethyl esters were synthesized and characterized for use in the crosslinking studies. The infrared and DSC studies of each crosslinker suggested that curing could be accomplished at 288 C. However, fabrication of dense, void free polymer specimens required a temperature of 316 C and a pressure of 0.69 MPa (100 psi). Crosslinkers were evaluated in Celion 6000/PMR polyimide composites. These composites were characterized at RT, 288 C and 316 C initially and after isothermal aging at 288 C and 316 C for several hundred hours. The results suggest that both PMR systems are promising candidates as matrices for addition type polyimide composites. It is demonstrated that alternate crosslinkers are feasible, but mechanisms to lower the crosslinking temperature must be developed to provide lower temperature processing PMR-type polyimides.

  7. High-Temperature Superconductivity

    NASA Astrophysics Data System (ADS)

    Tanaka, Shoji

    2006-12-01

    A general review on high-temperature superconductivity was made. After prehistoric view and the process of discovery were stated, the special features of high-temperature superconductors were explained from the materials side and the physical properties side. The present status on applications of high-temperature superconductors were explained on superconducting tapes, electric power cables, magnets for maglev trains, electric motors, superconducting quantum interference device (SQUID) and single flux quantum (SFQ) devices and circuits.

  8. Advanced composite materials and processes

    NASA Technical Reports Server (NTRS)

    Baucom, Robert M.

    1991-01-01

    Composites are generally defined as two or more individual materials, which, when combined into a single material system, results in improved physical and/or mechanical properties. The freedom of choice of the starting components for composites allows the generation of materials that can be specifically tailored to meet a variety of applications. Advanced composites are described as a combination of high strength fibers and high performance polymer matrix materials. These advanced materials are required to permit future aircraft and spacecraft to perform in extended environments. Advanced composite precursor materials, processes for conversion of these materials to structures, and selected applications for composites are reviewed.

  9. High Temperature Steam Electrolysis Materials Degradation: Preliminary Results of Corrosion Tests on Ceramatec Electrolysis Cell Components

    SciTech Connect

    Paul Demkowicz; Prateek Sachdev; Kevin DeWall; Pavel Medvedev

    2007-06-01

    Corrosion tests were performed on stainless steel and nickel alloy coupons in H2O/H2 mixtures and dry air to simulate conditions experienced in high temperature steam electrolysis systems. The stainless steel coupons were tested bare and with one of three different proprietary coatings applied. Specimens were corroded at 850°C for 500 h with weight gain data recorded at periodic intervals. Post-test characterization of the samples included surface and cross-section scanning electron microscopy, grazing incidence x-ray diffraction, and area-specific resistance measurements. The uncoated nickel alloy outperformed the ferritic stainless steel under all test conditions based on weight gain data. Parabolic rate constants for corrosion of these two uncoated alloys were consistent with values presented in the literature under similar conditions. The steel coatings reduced corrosion rates in H2O/H2 mixtures by as much as 50% compared to the untreated steel, but in most cases showed negligible corrosion improvement in air. The use of a rare-earth-based coating on stainless steel did not result in a significantly different area specific resistance values after corrosion compared to the untreated alloy. Characterization of the samples is still in progress and the findings will be revised when the complete data set is available.

  10. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    SciTech Connect

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  11. New high temperature cementing materials for geothermal wells: stability and properties. Final report

    SciTech Connect

    Roy, D.M.; White, E.L.; Langton, C.A.; Grutzeck, M.W.

    1980-07-01

    Potential high-temperature cements have been formulated and evaluated in terms of their properties for geothermal well cementing. Phase formation and compatibility in two major compositional regions were investigated in the temperature region between 200 and 400/sup 0/C and pressures up to 69 MPa (10,000 psi). These were followed by an evaluation of properties of the cements formed. One area in the system Ca0-Mg0-Si0/sub 2/-H/sub 2/0 centered around the xonotlite-chrysotile join while the other area of interest centered around the anorthite composition in the system Ca0-Al/sub 2/O/sub 3/-SiO/sub 2/-H/sub 2/O. After numerous exploratory studies, the magnesia-containing mixtures were prepared by mixing a Class J cement with various sources of magnesia such as calcined chrysotile, or magnesium oxide. Calcium oxide and silica fine quartz powder were also added to adjust the compositions. The aluminous system cements were formulated from high-alumina cements which were mixed with various silica sources.

  12. In-situ high temperature irradiation setup for temperature dependent structural studies of materials under swift heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Kulriya, P. K.; Kumari, Renu; Kumar, Rajesh; Grover, V.; Shukla, R.; Tyagi, A. K.; Avasthi, D. K.

    2015-01-01

    An in-situ high temperature (1000 K) setup is designed and installed in the materials science beam line of superconducting linear accelerator at the Inter-University Accelerator Centre (IUAC) for temperature dependent ion irradiation studies on the materials exposed with swift heavy ion (SHI) irradiation. The Gd2Ti2O7 pyrochlore is irradiated using 120 MeV Au ion at 1000 K using the high temperature irradiation facility and characterized by ex-situ X-ray diffraction (XRD). Another set of Gd2Ti2O7 samples are irradiated with the same ion beam parameter at 300 K and simultaneously characterized using in-situ XRD available in same beam line. The XRD studies along with the Raman spectroscopic investigations reveal that the structural modification induced by the ion irradiation is strongly dependent on the temperature of the sample. The Gd2Ti2O7 is readily amorphized at an ion fluence 6 × 1012 ions/cm2 on irradiation at 300 K, whereas it is transformed to a radiation-resistant anion-deficient fluorite structure on high temperature irradiation, that amorphized at ion fluence higher than 1 × 1013 ions/cm2. The temperature dependent ion irradiation studies showed that the ion fluence required to cause amorphization at 1000 K irradiation is significantly higher than that required at room temperature irradiation. In addition to testing the efficiency of the in-situ high temperature irradiation facility, the present study establishes that the radiation stability of the pyrochlore is enhanced at higher temperatures.

  13. Method of making bearing materials. [self-lubricating, oxidation resistant composites for high temperature applications

    NASA Technical Reports Server (NTRS)

    Sliney, H. E. (Inventor)

    1979-01-01

    A method is described for making a composite material which provides low friction surfaces for materials in rolling or sliding contact. The composite material which is self-lubricating and oxidation resistant up to and in excess of about 930 C is comprised of a metal component which lends strength and elasticity to the structure and a fluorine salt component which provides oxidation protection to the metal but may also enhance the lubrication qualities of the composite.

  14. High-temperature sensor

    DOEpatents

    Not Available

    1981-01-29

    A high temperature sensor is described which includes a pair of electrical conductors separated by a mass of electrical insulating material. The insulating material has a measurable resistivity within the sensor that changes in relation to the temperature of the insulating material within a high temperature range (1000 to 2000/sup 0/K). When required, the sensor can be encased within a ceramic protective coating.

  15. Development of high temperature materials for solid propellant rocket nozzle applications

    NASA Technical Reports Server (NTRS)

    Manning, C. R., Jr.; Lineback, L. D.

    1974-01-01

    Aspects of the development and characteristics of thermal shock resistant hafnia ceramic material for use in solid propellant rocket nozzles are presented. The investigation of thermal shock resistance factors for hafnia based composites, and the preparation and analysis of a model of elastic materials containing more than one crack are reported.

  16. Potential High-Temperature Shape-Memory-Alloy Actuator Material Identified

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald D.; Gaydosh, Darrell J.; Biles, Tiffany A.; Garg, Anita

    2005-01-01

    Shape-memory alloys are unique "smart materials" that can be used in a wide variety of adaptive or "intelligent" components. Because of a martensitic solid-state phase transformation in these materials, they can display rather unusual mechanical properties including shape-memory behavior. This phenomenon occurs when the material is deformed at low temperatures (below the martensite finish temperature, Mf) and then heated through the martensite-to-austenite phase transformation. As the material is heated to the austenite finish temperature Af, it is able to recover its predeformed shape. If a bias is applied to the material as it tries to recover its original shape, work can be extracted from the shape-memory alloy as it transforms. Therefore, shape-memory alloys are being considered for compact solid-state actuation devices to replace hydraulic, pneumatic, or motor-driven systems.

  17. Advanced materials for space nuclear power systems

    SciTech Connect

    Titran, R.H.; Grobstein, T.L. . Lewis Research Center); Ellis, D.L. )

    1991-01-01

    Research on monolithic refractory metal alloys and on metal matrix composites is being conducted at the NASA Lewis Research Center, Cleveland, Ohio, in support of advanced space power systems. The overall philosophy of the research is to develop and characterize new high-temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites (Gr/Cu) for heat rejection fins, and tungsten fiber reinforced niobium matrix composites (W/NB) for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  18. Development of a new generation of high-temperature composite materials

    NASA Technical Reports Server (NTRS)

    Brindley, P. K.

    1990-01-01

    Intermetallic matrix composites proposed to meet advanced aeropropulsion requirements are discussed. The powder metallurgy fabrication process currently being used to produce these intermetallic matrix composites will be presented, as will properties of one such composite, SiC/Ti3Al+Nb. In addition, the direction of future research will be outlined, including plans for enhanced fabrication of intermetallic composites by the arc-spray technique and fiber development by the floating-zone process.

  19. MEASUREMENT OF VOCS DESORBED FROM BUILDING MATERIALS--A HIGH TEMPERATURE DYNAMIC CHAMBER METHOD

    EPA Science Inventory

    Mass balance is a commonly used approach for characterizing the source and sink behavior of building materials. Because the traditional sink test methods evaluate the adsorption and desorption of volatile organic compounds (VOC) at ambient temperatures, the desorption process is...

  20. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  1. Computational modeling to enhance NDE experimental assessment of high temperature corrosion damage of near surface furnace/reactor structural material

    NASA Astrophysics Data System (ADS)

    Alharbi, W.; Meegan, G. D.; Mishra, B.; Olson, D. L.

    2013-01-01

    This study reports on the use of finite element modeling, COMSOL, to investigate ultrasonic methods to detect early stages of corrosion where the indications are limited to much more subtle changes in material lattice conditions such as carburization or internal oxidation. These subtle defects do not include any cracking or pitting but, rather, are characterized by a relatively slight change in material density and elasticity. The propagation and scattering of ultrasonic guided waves in a 2-D geometry was modeled to study the signal produced by near surface second phase growth from high temperature chemical reactions in reactor/furnace structural materials. The simulation results indicate that it is indeed possible to detect these types of subtle defects using a guided wave approach. The modeling is used to allow for better experimental design to achieve NDE data of mechanistic interpretation of the microstructure-mechanical behavior of reactor/furnace material during service.

  2. Long-lived thermal control materials for high temperature and deep space applications

    NASA Technical Reports Server (NTRS)

    Whitt, Robin; O'Donnell, Tim

    1988-01-01

    Considerable effort has been put into developing thermal-control materials for the Galileo space-craft. This paper presents a summary of these findings to date with emphasis on requirements, testing and results for the post-Challenger Galileo mission. Polyimide film (Kapton), due to its inherent stability in vacuum, UV, and radiation environments, combined with good mechanical properties over a large temperature range, has been the preferred substrate for spacecraft thermal control materials. Composite outer layers, using Kapton substrates, can be fabricated to meet the requirements of severe space environments. Included in the processing of Kapton-based composite outer layers can be the deposition of metal oxide, metallic and/or polymeric thin-film coatings to provide desirable electrical, optical and thermo-optical properties. In addition, reinforcement of Kapton substrates with fabrics and films is done to improve mechanical properties. Also these substrates can be filled with varying amounts of carbon to achieve particular electrical properties. The investigation and material development reported on here has led to improved thermo-gravimetric stability, surface conductivity, RF transparency, radiation and UV stability, flammability and handle-ability of outer layer thermal control materials for deep space and near-sun spacecraft. Designing, testing, and qualifying composite thermal-control film materials to meet the requirements of the Galileo spacecraft is the scope of this paper.

  3. High temperature outgassing tests on materials used in the DIII-D tokamak

    SciTech Connect

    Holtrop, K.L.; Hansink, M.J.

    2006-07-15

    This article is a continuation of previous work on determining the outgassing characteristics of materials used in the DIII-D magnetic fusion tokamak [K. L. Holtrop, J. Vac. Sci. Technol. A 17, 2064 (1999)]. Achievement of high performance plasma discharges in the DIII-D tokamak requires careful control of impurity levels. Among the techniques used to control impurities are routine bakes of the vacuum vessel to an average temperature of 350 deg. C. Materials used in DIII-D must release only very small amounts of impurities (below 2x10{sup -6} mole) at this temperature that could be transferred to the first wall materials and later contaminate plasma discharges. To better study the behavior of materials proposed for use in DIII-D at elevated temperatures, the initial outgassing test chamber was improved to include an independent heating control of the sample and a simple load lock chamber. The goal was to determine not only the total degassing rate of the material during baking, but to also determine the gas species composition and to obtain a quantitative estimate of the degassing rate of each species by the use of a residual gas analyzer. Initial results for aluminum anodized using three different processes, stainless steel plated with black oxide and black chrome, and a commercially available fiber optic feedthrough will be presented.

  4. Thermodynamic analysis of chemical stability of ceramic materials in hydrogen-containing atmospheres at high temperatures

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1990-01-01

    The chemical stability of several ceramic materials in hydrogen-containing environments was analyzed with thermodynamic considerations in mind. Equilibrium calculations were made as a function of temperature, moisture content, and total system pressure. The following ceramic materials were considered in this study: SiC, Si3N4, SiO2, Al2O3, mullite, ZrO2, Y2O3, CaO, MgO, BeO, TiB2, TiC, HfC, and ZrC. On the basis of purely thermodynamic arguments, upper temperature limits are suggested for each material for long-term use in H2-containing atmospheres.

  5. Materials issues in high temperature ultrasonic transducers for under-sodium viewing

    NASA Astrophysics Data System (ADS)

    Bond, L. J.; Griffin, J. W.; Posakony, G. J.; Harris, R. V.; Baldwin, D. L.

    2012-05-01

    Liquid sodium is used as the coolant in some fast spectrum nuclear reactors. This material is optically opaque. To facilitate operations and maintenance activities, an ultrasonic under-sodium viewing system has been developed. In the USA, the technology was successfully demonstrated in the 1970s and, over the intervening 30+ years, the capability was lost. This paper reports materials challenges encountered in developing both single-element and linear phased-array 2-MHz transducers that must operate at temperatures up to 260°C. The critical issues are fundamentally material selection: the ability of a transducer to be immersed into liquid sodium and function at 260°C, to achieve wetting and transmission of ultrasound into the sodium, and to be able to be removed and re-used.

  6. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  7. Materials issues in high temperature ultrasonic transducers for under-sodium viewing

    SciTech Connect

    Bond, L. J.; Griffin, J. W.; Posakony, G. J.; Harris, R. V.; Baldwin, D. L.

    2012-05-17

    Liquid sodium is used as the coolant in some fast spectrum nuclear reactors. This material is optically opaque. To facilitate operations and maintenance activities, an ultrasonic under-sodium viewing system has been developed. In the USA, the technology was successfully demonstrated in the 1970s and, over the intervening 30+ years, the capability was lost. This paper reports materials challenges encountered in developing both single-element and linear phased-array 2-MHz transducers that must operate at temperatures up to 260 deg. C. The critical issues are fundamentally material selection: the ability of a transducer to be immersed into liquid sodium and function at 260 deg. C, to achieve wetting and transmission of ultrasound into the sodium, and to be able to be removed and re-used.

  8. Materials Issues in High Temperature Ultrasonic Transducers for Under-Sodium Viewing

    SciTech Connect

    Bond, Leonard J.; Griffin, Jeffrey W.; Posakony, Gerald J.; Harris, Robert V.; Baldwin, David L.

    2012-06-12

    Liquid sodium is used as the coolant in some fast spectrum nuclear reactors. This material is optically opaque. To facilitate operations and maintenance activities, an ultrasonic under-sodium viewing system has been developed. In the USA, the technology was successfully demonstrated in the 1970's, and, over the intervening 30+ years the capability was lost. This paper reports materials challenges encountered in developing both single-element and linear phased array 2 MHz transducers that must operate at temperatures up to 260C. The critical issues are fundamentally material selection: the ability of a transducer to be immersed into liquid sodium and function at 260C, to achieve wetting and transmission of ultrasound into the sodium, and to be able to be removed and re-used.

  9. METC ceramic corrosion/erosion studies: turbine-material screening tests in high-temperature, low-Btu, coal-derived-gas combustion products

    SciTech Connect

    Nakaishi, C.V.; Waltermire, D.M.; Hawkins, L.W.; Jarrett, T.L.

    1982-05-01

    The Morgantown Energy Technology Center, through its Ceramics Corrosion/Erosion Studies, has participated in the United States Department of Energy's High-Temperature Turbine Technology Program, Ceramic Technology Readiness. The program's overall objective is to advance the turbine firing temperature to a range of 2600/sup 0/ to 3000/sup 0/F (1700 to 1922K) with a reasonable service life using coal or coal-derived fuel. The Ceramics Corrosion/Erosion Studies' major objective was to conduct a screening test for several ceramic materials to assess their probability of survival in turbine applications. The materials were exposed to combustion products from low heating value coal-derived gas and air at several high temperatures and velocities. The combustion product composition and temperatures simulated actual environment that may be found in stationary power generating gas turbines except for the pressure levels. The results of approximately 1000 hours of accumulative exposure time of material at the specific test conditions are presented in this report.

  10. Methods of investigation and properties of powder materials: Thermodynamic properties of lanthanum silicides at high temperatures

    SciTech Connect

    Bolgar, A.S.; Gorbachuk, N.P.; Blinder, A.V.

    1994-09-01

    The enthalpies of five lanthanum silicides were determined over the temperature range 380-2225 K by the method of mixtures. Values of the basic thermodynamic functions of the materials were calculated and tabulated, as well as the temperatures, enthalpies, and entropies of fusion. The temperatures and enthalpies of fusion were related to the relative concentrations of silicon in the compounds.

  11. Evaluation of Candidate Materials for a High-Temperature Stirling Convertor Heater Head

    NASA Technical Reports Server (NTRS)

    Bowman, Randy; Ritzert, Frank; Freedman, Marc

    2003-01-01

    The Department of Energy (DOE) and NASA have identified Stirling Radioisotope Generators (SRG) as a candidate power system for use on long-duration, deep-space science missions and Mars rovers. One of the developments planned for an upgraded version of the current SRG design is to achieve higher efficiency by increasing the overall operating temperature of the system. Currently, the SRG operates with a heater head temperature of 650 C and is fabricated from the nickel base superalloy 718. This temperature is at the limit of Alloy 718's capability, and any planned increase in temperature will be contingent on identifying a more capable material from which to fabricate the heater head. To this end, an assessment of material candidates was performed assuming a range of heater head temperatures. The chosen alternative material candidates will be discussed, along with the development efforts needed to ensure that these materials can meet the demanding system requirements of long-duration operation in hostile environments.

  12. Study of particle rebound characteristics and material erosion at high temperature

    SciTech Connect

    Tabakoff, W.; Hamed, A.; Eroglu, H.

    1988-12-01

    The rebound characteristics of 15 micron mean diameter fly ash particles impacting several target materials were measured using Laser Doppler Velocimetry (LDV). Detailed results including the effects of various parameters were given in a previous report. This report focuses on the effects of new additional parameters on the rebound characteristics. First, the restitution parameters are reported at small impact angles (less than 15 degrees) for 410 stainless steel, 2024 aluminum, 6Al-4V titanium, INCO 718, RENE 41, AM 355, L605 cobalt and alumina (Al/sub 2/O/sub 3/). The fly ash rebound data for these target materials are then investigated in an effort to develop generalized correlations for the restitution coefficients. The effect of the target surface geometry on the rebound characteristics is investigated for 2024 aluminum as the next step. Finally, three-dimensional (3-D) rebound characteristics are presented for fly ash particles impacting INCO 718 and 2024 aluminum target materials. Semiempirical erosion rate equations are reported for 2024 aluminum, INCO 718, RENE 41 and AM355 alloys from the experimental erosion results for fly ash and silica sand particles at various particle velocities and material temperatures. 18 refs., 86 figs.

  13. Computer-Aided Design of Materials for use under High Temperature Operating Condition

    SciTech Connect

    Rajagopal, K. R.; Rao, I. J.

    2010-01-31

    The procedures in place for producing materials in order to optimize their performance with respect to creep characteristics, oxidation resistance, elevation of melting point, thermal and electrical conductivity and other thermal and electrical properties are essentially trial and error experimentation that tend to be tremendously time consuming and expensive. A computational approach has been developed that can replace the trial and error procedures in order that one can efficiently design and engineer materials based on the application in question can lead to enhanced performance of the material, significant decrease in costs and cut down the time necessary to produce such materials. The work has relevance to the design and manufacture of turbine blades operating at high operating temperature, development of armor and missiles heads; corrosion resistant tanks and containers, better conductors of electricity, and the numerous other applications that are envisaged for specially structured nanocrystalline solids. A robust thermodynamic framework is developed within which the computational approach is developed. The procedure takes into account microstructural features such as the dislocation density, lattice mismatch, stacking faults, volume fractions of inclusions, interfacial area, etc. A robust model for single crystal superalloys that takes into account the microstructure of the alloy within the context of a continuum model is developed. Having developed the model, we then implement in a computational scheme using the software ABAQUS/STANDARD. The results of the simulation are compared against experimental data in realistic geometries.

  14. Strainrange partitioning: A tool for characterizing high temperature low cycle fatigue. [materials fatigue test

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.; Halford, G. R.

    1975-01-01

    The basic concepts of strain range partitioning are reviewed and the areas requiring for expanded verification are detailed. A suggested cooperative evaluation program involves the verification of the four basic life relationships (for PP, CC, PC, and CP type inelastic strain ranges) for a variety of materials that are of direct interest to the participating organizations.

  15. High power densities from high-temperature material interactions. [in thermionic energy conversion and metallic fluid heat pipes

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1981-01-01

    Thermionic energy conversion (TEC) and metallic-fluid heat pipes (MFHPs), offering unique advantages in terrestrial and space energy processing by virtue of operating on working-fluid vaporization/condensation cycles that accept great thermal power densities at high temperatures, share complex materials problems. Simplified equations are presented that verify and solve such problems, suggesting the possibility of cost-effective applications in the near term for TEC and MFHP devices. Among the problems discussed are: the limitation of alkali-metal corrosion, protection against hot external gases, external and internal vaporization, interfacial reactions and diffusion, expansion coefficient matching, and creep deformation.

  16. High-Temperature Superconductivity

    SciTech Connect

    Peter Johnson

    2008-11-05

    Like astronomers tweaking images to gain a more detailed glimpse of distant stars, physicists at Brookhaven National Laboratory have found ways to sharpen images of the energy spectra in high-temperature superconductors — materials that carry electrical c

  17. High temperature refrigerator

    DOEpatents

    Steyert, Jr., William A.

    1978-01-01

    A high temperature magnetic refrigerator which uses a Stirling-like cycle in which rotating magnetic working material is heated in zero field and adiabatically magnetized, cooled in high field, then adiabatically demagnetized. During this cycle said working material is in heat exchange with a pumped fluid which absorbs heat from a low temperature heat source and deposits heat in a high temperature reservoir. The magnetic refrigeration cycle operates at an efficiency 70% of Carnot.

  18. Fly ash porous material using geopolymerization process for high temperature exposure.

    PubMed

    Abdullah, Mohd Mustafa Al Bakri; Jamaludin, Liyana; Hussin, Kamarudin; Bnhussain, Mohamed; Ghazali, Che Mohd Ruzaidi; Ahmad, Mohd Izzat

    2012-01-01

    This paper presents the results of a study on the effect of temperature on geopolymers manufactured using pozzolanic materials (fly ash). In this paper, we report on our investigation of the performance of porous geopolymers made with fly ash after exposure to temperatures from 600 °C up to 1000 °C. The research methodology consisted of pozzolanic materials (fly ash) synthesized with a mixture of sodium hydroxide and sodium silicate solution as an alkaline activator. Foaming agent solution was added to geopolymer paste. The geopolymer paste samples were cured at 60 °C for one day and the geopolymers samples were sintered from 600 °C to 1000 °C to evaluate strength loss due to thermal damage. We also studied their phase formation and microstructure. The heated geopolymers samples were tested by compressive strength after three days. The results showed that the porous geopolymers exhibited strength increases after temperature exposure.

  19. Fly Ash Porous Material using Geopolymerization Process for High Temperature Exposure

    PubMed Central

    Abdullah, Mohd Mustafa Al Bakri; Jamaludin, Liyana; Hussin, Kamarudin; Bnhussain, Mohamed; Ghazali, Che Mohd Ruzaidi; Ahmad, Mohd Izzat

    2012-01-01

    This paper presents the results of a study on the effect of temperature on geopolymers manufactured using pozzolanic materials (fly ash). In this paper, we report on our investigation of the performance of porous geopolymers made with fly ash after exposure to temperatures from 600 °C up to 1000 °C. The research methodology consisted of pozzolanic materials (fly ash) synthesized with a mixture of sodium hydroxide and sodium silicate solution as an alkaline activator. Foaming agent solution was added to geopolymer paste. The geopolymer paste samples were cured at 60 °C for one day and the geopolymers samples were sintered from 600 °C to 1000 °C to evaluate strength loss due to thermal damage. We also studied their phase formation and microstructure. The heated geopolymers samples were tested by compressive strength after three days. The results showed that the porous geopolymers exhibited strength increases after temperature exposure. PMID:22605984

  20. Sliding wear behaviors of steam generator tube materials in high temperature water environment

    NASA Astrophysics Data System (ADS)

    Park, Gi Sung; Kim, Gyung Guk; Kim, Seon Jin

    2006-06-01

    Wear damage of steam generator tubes for nuclear power plants can cause the leakage of radioactive substances. Therefore, the evaluation of the tube integrity is very important in the view point of nuclear safety. In the present study, to investigate the effects of the applied normal load and sliding distance on wear volume in 575 K water environment, sliding wear tests were performed with Inconel 600 and 690 steam generator tube materials mated with 409 stainless steel commonly used as support plate. Based on the accumulated data, the newly modified Archard equation was proposed and then the wear coefficients of tube materials were estimated with both Archard equation and the modified Archard equation. The reliabilities, which are parameters to assess how well a model fits a set of data, for prediction of wear behaviors of Inconel 600 and 690 improved from 20.5% to 65.5% and from 38.5 to 65.3%, respectively.

  1. High Temperature Phase Change Materials for Thermal Energy Storage Applications: Preprint

    SciTech Connect

    Gomez, J.; Glatzmaier, G. C.; Starace, A.; Turchi, C.; Ortega, J.

    2011-08-01

    To store thermal energy, sensible and latent heat storage materials are widely used. Latent heat thermal energy storage (TES) systems using phase change materials (PCM) are useful because of their ability to charge and discharge a large amount of heat from a small mass at constant temperature during a phase transformation. Molten salt PCM candidates for cascaded PCMs were evaluated for the temperatures near 320 degrees C, 350 degrees C, and 380 degrees C. These temperatures were selected to fill the 300 degrees C to 400 degrees C operating range typical for parabolic trough systems, that is, as one might employ in three-PCM cascaded thermal storage. Based on the results, the best candidate for temperatures near 320 degrees C was the molten salt KNO3-4.5wt%KCl. For the 350 degrees C and 380 degrees C temperatures, the evaluated molten salts are not good candidates because of the corrosiveness and the high vapor pressure of the chlorides.

  2. Fabrication of high temperature materials by exothermic synthesis and subsequent dynamic consolidation

    DOEpatents

    Rabin, Barry H.; Korth, Gary E.; Wright, Richard N.; Williamson, Richard L.

    1992-01-01

    An apparatus for synthesizing a composite material such as titanium carbide and alumina from exothermic reaction of a sample followed by explosive induced consolidation of the reacted sample. The apparatus includes a lower base for holding a powdered composite sample, an igniter and igniter powder for igniting the sample to initiate an exothermic reaction and a piston for dynamically compressing the sample utilizing an explosive reaction.

  3. Ultrasonic measurement of the moduli of elasticity of refractory materials at high temperatures

    NASA Astrophysics Data System (ADS)

    Fargeot, D.; Gault, C.; Platon, F.

    1980-02-01

    A method of ultrasonic measurement of moduli of elasticity of refractory materials up to temperatures of the order of 2000 K is described. The use of magnetostrictive transducers allows operation in the 150-350 kHz frequency range of filamentary test samples with a diameter of about 2 mm and a length of 40-50 mm. Two practical examples are considered, for alpha alumina and for gamma alumina obtained by plasma torch projection.

  4. Very High Temperature Reactor (VHTR) Survey of Materials Research and Development Needs to Support Early Deployment

    SciTech Connect

    Eric Shaber; G. Baccaglini; S. Ball; T. Burchell; B. Corwin; T. Fewell; M. Labar; P. MacDonald; P. Rittenhouse; Russ Vollam; F. Southworth

    2003-01-01

    The VHTR reference concept is a helium-cooled, graphite moderated, thermal neutron spectrum reactor with an outlet temperature of 1000 C or higher. It is expected that the VHTR will be purchased in the future as either an electricity producing plant with a direct cycle gas turbine or a hydrogen producing (or other process heat application) plant. The process heat version of the VHTR will require that an intermediate heat exchanger (IHX) and primary gas circulator be located in an adjoining power conversion vessel. A third VHTR mission - actinide burning - can be accomplished with either the hydrogen-production or gas turbine designs. The first ''demonstration'' VHTR will produce both electricity and hydrogen using the IHX to transfer the heat to either a hydrogen production plant or the gas turbine. The plant size, reactor thermal power, and core configuration will be designed to assure passive decay heat removal without fuel damage during accidents. The fuel cycle will be a once-through very high burnup low-enriched uranium fuel cycle. The purpose of this report is to identify the materials research and development needs for the VHTR. To do this, we focused on the plant design described in Section 2, which is similar to the GT-MHR plant design (850 C core outlet temperature). For system or component designs that present significant material challenges (or far greater expense) there may be some viable design alternatives or options that can reduce development needs or allow use of available (cheaper) materials. Nevertheless, we were not able to assess those alternatives in the time allotted for this report and, to move forward with this material research and development assessment, the authors of this report felt that it was necessary to use a GT-MHR type design as the baseline design.

  5. Evaluation of cermet materials suitable for lithium lubricated thrust bearings for high temperature operation

    NASA Technical Reports Server (NTRS)

    Sinclair, J. H.; Hendrixson, W. H.

    1974-01-01

    Cerment materials (HfC - 10 wt% W; HfC - 10 wt% TaC - 10 wt%W; HfC - 2 wt% CbC - 8 wt% Mo;Hfn - 10 wt% W; Hfn - 10 wt% TaN - 10 wt% W; and ZrC - 17 wt% W) were evaluated for possible use as lithium-lubricated bearings in the control system of a nuclear reactor. Tests of compatibility with lithium were made in T-111 (Ta-8W-2Hf) capsules at temperatures up to 1090 C. The tendencies of HfC-TaC-W, HfC-CbC-Mo, and HfN-W to bond to themselves and to the refractory alloys T-111 and TZM when enclosed in lithium-filled capsules under a pressure of 2000 psi at 980 and 1200 C for 1933 hours were evaluated. Thermal expansion characteristics were determined for the same three materials from room temperature to 1200 C. On the basis of these tests, HfC-10 TaC-10W and HfN-10W were selected as the best and second best candidates, respectively, of the materials tested for the bearing application.

  6. Geopolymer encapsulation of a chloride salt phase change material for high temperature thermal energy storage

    NASA Astrophysics Data System (ADS)

    Jacob, Rhys; Trout, Neil; Raud, Ralf; Clarke, Stephen; Steinberg, Theodore A.; Saman, Wasim; Bruno, Frank

    2016-05-01

    In an effort to reduce the cost and increase the material compatibility of encapsulated phase change materials (EPCMs) a new encapsulated system has been proposed. In the current study a molten salt eutectic of barium chloride (53% wt.), potassium chloride (28% wt.) and sodium chloride (19% wt.) has been identified as a promising candidate for low cost EPCM storage systems. The latent heat, melting point and thermal stability of the phase change material (PCM) was determined by DSC and was found to be in good agreement with results published in the literature. To cope with the corrosive nature of the PCM, it was decided that a fly-ash based geopolymer met the thermal and economic constraints for encapsulation. The thermal stability of the geopolymer shell was also tested with several formulations proving to form a stable shell for the chosen PCM at 200°C and/or 600°C. Lastly several capsules of the geopolymer shell with a chloride PCM were fabricated using a variety of methods with several samples remaining stable after exposure to 600°C testing.

  7. High-Temperature Phase Change Materials (PCM) Candidates for Thermal Energy Storage (TES) Applications

    SciTech Connect

    Gomez, J. C.

    2011-09-01

    It is clearly understood that lower overall costs are a key factor to make renewable energy technologies competitive with traditional energy sources. Energy storage technology is one path to increase the value and reduce the cost of all renewable energy supplies. Concentrating solar power (CSP) technologies have the ability to dispatch electrical output to match peak demand periods by employing thermal energy storage (TES). Energy storage technologies require efficient materials with high energy density. Latent heat TES systems using phase change material (PCM) are useful because of their ability to charge and discharge a large amount of heat from a small mass at constant temperature during a phase transformation like melting-solidification. PCM technology relies on the energy absorption/liberation of the latent heat during a physical transformation. The main objective of this report is to provide an assessment of molten salts and metallic alloys proposed as candidate PCMs for TES applications, particularly in solar parabolic trough electrical power plants at a temperature range from 300..deg..C to 500..deg.. C. The physical properties most relevant for PCMs service were reviewed from the candidate selection list. Some of the PCM candidates were characterized for: chemical stability with some container materials; phase change transformation temperatures; and latent heats.

  8. Characteristics of high temperature cementitious lost-circulation control materials for geothermal wells

    SciTech Connect

    Sugama, T.; Kukacka, L.E.; Galen, B.G.; Milestone, N.B.

    1986-01-01

    Materials systems have been formulated for the in situ conversion of water-based bentonite drilling fluids into cementitious lost-circulation control materials (CLCM) for use in geothermal wells at temperatures up to 300/sup 0/C. The formulations consist of a cement hardener, a borax admixture, and a fiber glass bridging material which are added to the bentonite fluids. Evaluations of the properties of the slurry and the cured CLCMS revealed that the ions supplied by dissociation of the borax in the CLCM slurry acted to suppress the bentonite hydration and retarded the hardening rate of the cement at elevated temperatures. The CaO-SiO/sub 2/-H/sub 2/O (C-S-H) phases formed during curing of the CLCM play essential roles in improving the quality of the hardened CLCMs. It was observed that xonotlite-truscottite transformation resulted in strength reductions and increased water permeability. The plugging ability of fiber glass depends on the conentration and fiber size. The silicate ions dissolved by hot alkaline disintegration of the fiber glass were chemisorbed with Ca/sup 2 +/ ions from the cement and led to the precipitation of C-S-H compounds on the fiber surfaces, which improved bond strength at the matrix-fiber interfaces.

  9. An Analysis of Methanol and Hydrogen Production via High-Temperature Electrolysis Using the Sodium Cooled Advanced Fast Reactor

    SciTech Connect

    Shannon M. Bragg-Sitton; Richard D. Boardman; Robert S. Cherry; Wesley R. Deason; Michael G. McKellar

    2014-03-01

    Integration of an advanced, sodium-cooled fast spectrum reactor into nuclear hybrid energy system (NHES) architectures is the focus of the present study. A techno-economic evaluation of several conceptual system designs was performed for the integration of a sodium-cooled Advanced Fast Reactor (AFR) with the electric grid in conjunction with wind-generated electricity. Cases in which excess thermal and electrical energy would be reapportioned within an integrated energy system to a chemical plant are presented. The process applications evaluated include hydrogen production via high temperature steam electrolysis and methanol production via steam methane reforming to produce carbon monoxide and hydrogen which feed a methanol synthesis reactor. Three power cycles were considered for integration with the AFR, including subcritical and supercritical Rankine cycles and a modified supercritical carbon dioxide modified Brayton cycle. The thermal efficiencies of all of the modeled power conversions units were greater than 40%. A thermal efficiency of 42% was adopted in economic studies because two of the cycles either performed at that level or could potentially do so (subcritical Rankine and S-CO2 Brayton). Each of the evaluated hybrid architectures would be technically feasible but would demonstrate a different internal rate of return (IRR) as a function of multiple parameters; all evaluated configurations showed a positive IRR. As expected, integration of an AFR with a chemical plant increases the IRR when “must-take” wind-generated electricity is added to the energy system. Additional dynamic system analyses are recommended to draw detailed conclusions on the feasibility and economic benefits associated with AFR-hybrid energy system operation.

  10. Structural materials challenges for advanced reactor systems

    NASA Astrophysics Data System (ADS)

    Yvon, P.; Carré, F.

    2009-03-01

    Key technologies for advanced nuclear systems encompass high temperature structural materials, fast neutron resistant core materials, and specific reactor and power conversion technologies (intermediate heat exchanger, turbo-machinery, high temperature electrolytic or thermo-chemical water splitting processes, etc.). The main requirements for the materials to be used in these reactor systems are dimensional stability under irradiation, whether under stress (irradiation creep or relaxation) or without stress (swelling, growth), an acceptable evolution under ageing of the mechanical properties (tensile strength, ductility, creep resistance, fracture toughness, resilience) and a good behavior in corrosive environments (reactor coolant or process fluid). Other criteria for the materials are their cost to fabricate and to assemble, and their composition could be optimized in order for instance to present low-activation (or rapid desactivation) features which facilitate maintenance and disposal. These requirements have to be met under normal operating conditions, as well as in incidental and accidental conditions. These challenging requirements imply that in most cases, the use of conventional nuclear materials is excluded, even after optimization and a new range of materials has to be developed and qualified for nuclear use. This paper gives a brief overview of various materials that are essential to establish advanced systems feasibility and performance for in pile and out of pile applications, such as ferritic/martensitic steels (9-12% Cr), nickel based alloys (Haynes 230, Inconel 617, etc.), oxide dispersion strengthened ferritic/martensitic steels, and ceramics (SiC, TiC, etc.). This article gives also an insight into the various natures of R&D needed on advanced materials, including fundamental research to investigate basic physical and chemical phenomena occurring in normal and accidental operating conditions, lab-scale tests to characterize candidate materials

  11. Advanced Materials Technology

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P. (Compiler); Teichman, L. A. (Compiler)

    1982-01-01

    Composites, polymer science, metallic materials (aluminum, titanium, and superalloys), materials processing technology, materials durability in the aerospace environment, ceramics, fatigue and fracture mechanics, tribology, and nondestructive evaluation (NDE) are discussed. Research and development activities are introduced to the nonaerospace industry. In order to provide a convenient means to help transfer aerospace technology to the commercial mainstream in a systematic manner.

  12. Advanced neutron absorber materials

    DOEpatents

    Branagan, Daniel J.; Smolik, Galen R.

    2000-01-01

    A neutron absorbing material and method utilizing rare earth elements such as gadolinium, europium and samarium to form metallic glasses and/or noble base nano/microcrystalline materials, the neutron absorbing material having a combination of superior neutron capture cross sections coupled with enhanced resistance to corrosion, oxidation and leaching.

  13. Combining Hard with Soft Materials in Nanoscale Under High-Pressure High-Temperature Conditions

    NASA Technical Reports Server (NTRS)

    Palosz, B.; Gierlotka, S.; Swiderska-Sroda, A.; Fietkiewicz, K.; Kalisz, G.; Grzanka, E.; Stel'makh, S.; Palosz, W.

    2004-01-01

    Nano-composites with a primary nanocrystalline ceramic matrix and a secondary nanocrystalline material (metal or semiconductor) were synthesized by infiltration of an appropriate liquid into ceramic compacts under pressures of up to 8 GPa and temperatures of up to 2000 K. The purpose of our work is to obtain nanocomposites which constitute homoger?ous mixtures of two phases, both forming nano- grains of about 10 nm in size. The high pressure is used to bring the porosity of the compacted powders down to the nano-scale and force a given liquid into the nano-sized pores. The advantage of the infiltration technique is that, in a single, continuous process, we start with a nanocrystalline powder, compress it to form the matrix of the composite, and crystallize and/or synthesize a second nanomaterial in the matrix pores. The key limitation of this technology is, that the pores in the matrix need to stay open during the entire process of infiltration. Thus the initial powder should form a rigid skeleton, otherwise the so-called self-stop process can limit cr block a further flow of the liquid phase and hinder the process of the composite formation. Therefore powders of only very hard ceramic materials like diamond, Sic, or Alz03, which can withstand a substantial external load without undesired deformation, can be used as the primary phase. With this technique, using diamond and S i c ceramic powders infiltrated by liquid metals (AI, Zn, Sn, Ag, Au) and semiconductors (Si, Ge, GaAs, CdTe), we obtained nano-composites with the grain size in the range of 10 - 30 nm. Our work addresses the key problem in manufacturing bulk nanocrystalline materials, i.e. preservation of nano-scale during the fabrication process. In this paper we discuss basic technical and methodological problems associated with nano-infiltration based on the results obtained for Zn-Sic composites.

  14. Simulation of space radiation effects on polyimide film materials for high temperature applications

    NASA Technical Reports Server (NTRS)

    Fogdall, L. B.; Cannaday, S. S.

    1977-01-01

    Space environment effects on candidate materials for the solar sail film are determined. Polymers, including metallized polyimides that might be suitable solar radiation receivers, were exposed to combined proton and solar electromagnetic radiation. Each test sample was weighted, to simulate the tension on the polymer when it is stretched into near-planar shape while receiving solar radiation. Exposure rates up to 16 times that expected in Earth orbit were employed, to simulate near-sun solar sailing conditions. Sample appearance, elongation, and shrinkage were monitored, noted, and documented in situ. Thermosetting polyimides showed less degradation or visual change in appearance than thermoplastics.

  15. The role of BaCO{sub 3} in high temperature synthesis of electronic materials

    SciTech Connect

    Malecki, A.; Oblakowski, J.; Labus, S.

    1995-06-01

    The syntheses of superconducting YBCO powders, prepared by solid state reaction, vacuum pyrolysis of acetates, spray pyrolysis of acetates and calcinated oxalates were performed. All of the powders in a paste form were deposited on the Al{sub 2}O{sub 3} substrate. After sintering and annealing the obtained superconducting YBCO thick layers were examined in different (CO{sub 2}+O{sub 2}) atmospheres. The thermogravimetric as well as IR spectroscopy and SEM study confirm that on the grain boundaries the BaCO{sub 3} phase is formed. The presence of BaCO{sub 3} phase may cause degradation of superconducting materials.

  16. Thermoelectric Energy Harvesting Using Phase Change Materials (PCMs) in High Temperature Environments in Aircraft

    NASA Astrophysics Data System (ADS)

    Elefsiniotis, A.; Becker, Th.; Schmid, U.

    2014-06-01

    Wireless, energy-autonomous structural health-monitoring systems in aircraft have the potential of reducing total maintenance costs. Thermoelectric energy harvesting, which seems the best choice for creating truly autonomous health monitoring sensors, is the principle behind converting waste heat to useful electrical energy through the use of thermoelectric generators. To enhance the temperature difference across the two sides of a thermoelectric generator, i.e. increasing heat flux and energy production, a phase change material acting as thermal mass is attached on one side of the thermoelectric generators while the other side is placed on the aircraft structure. The application area under investigation for this paper is the pylon aft fairing, located near the engine of an aircraft, with temperatures reaching on the inside up to 350 °C. Given these harsh operational conditions, the performance of a device, containing erythritol as a phase change material, is evaluated. The harvested energy reaching values up to 81.4 J can be regulated by a power management module capable of storing the excess energy and recovering it from the medium powering a sensor node and a wireless transceiver.

  17. Microstructure Variations and Creep Properties of Novel High Temperature V-Si-B Materials

    NASA Astrophysics Data System (ADS)

    Krüger, Manja; Bolbut, Volodymyr; Gang, Florian; Hasemann, Georg

    2016-09-01

    Our current understanding of the properties of V-Si-B alloys produced by a powder and an ingot metallurgy route is reported. This novel group of materials with high melting points above 1900°C and a low density of 5.21-5.85 g/cm3 has been identified as a potential alloy system for applications at temperatures up to 1000°C. A powder metallurgical V-9Si-13B alloy with a three-phase microstructure is introduced and characterized in terms of creep behavior in the as-received and annealed state. Annealing at 1300°C leads to grain growth and improved creep resistance. For comparison, the same alloy composition is produced via arc-melting, yielding a coarser microstructure. Another powder metallurgically processed alloy having the nominal composition of the phase V5SiB2 is comparably assessed. Compression creep tests at temperatures between 900°C and 1050°C demonstrate that these novel alloys are competitive compared to Al-Ti materials and Ni-Co superalloys.

  18. Local shrinkage and stress induced by thermo-oxidation in composite materials at high temperatures

    NASA Astrophysics Data System (ADS)

    Gigliotti, Marco; Olivier, Loic; Vu, Dinh Quy; Grandidier, Jean-Claude; Christine Lafarie-Frenot, Marie

    2011-03-01

    The paper is concerned with the modelling, simulation and experimental characterisation of local shrinkage strains and stresses induced by thermo-oxidation phenomena in the IM7/977-2 carbon/epoxy composite material at elevated temperatures. The oxygen concentration and mechanical fields were established through a coupled model constructed from a unified multiphysical approach and the thermodynamics of irreversible processes. The model was implemented in the ABAQUS ® finite element commercial code. Simulations of thermo-oxidation-induced matrix shrinkage were run at a local scale, i.e., the scale of the elementary constituents of the composite, the fibre and the matrix. The experimental assessment was done at the same scale, and the local matrix shrinkage profiles were measured by confocal interferometric microscopy. A good agreement was found between the simulated and measured profiles, validating the unified model. The thermo-oxidation induced stress field was analysed to understand the influence of the environment on the onset of damage in composite materials at elevated temperature.

  19. Graphene, a material for high temperature devices – intrinsic carrier density, carrier drift velocity, and lattice energy

    PubMed Central

    Yin, Yan; Cheng, Zengguang; Wang, Li; Jin, Kuijuan; Wang, Wenzhong

    2014-01-01

    Heat has always been a killing matter for traditional semiconductor machines. The underlining physical reason is that the intrinsic carrier density of a device made from a traditional semiconductor material increases very fast with a rising temperature. Once reaching a temperature, the density surpasses the chemical doping or gating effect, any p-n junction or transistor made from the semiconductor will fail to function. Here, we measure the intrinsic Fermi level (|EF| = 2.93 kBT) or intrinsic carrier density (nin = 3.87 × 106 cm−2K−2·T2), carrier drift velocity, and G mode phonon energy of graphene devices and their temperature dependencies up to 2400 K. Our results show intrinsic carrier density of graphene is an order of magnitude less sensitive to temperature than those of Si or Ge, and reveal the great potentials of graphene as a material for high temperature devices. We also observe a linear decline of saturation drift velocity with increasing temperature, and identify the temperature coefficients of the intrinsic G mode phonon energy. Above knowledge is vital in understanding the physical phenomena of graphene under high power or high temperature. PMID:25044003

  20. Joining Carbon-Carbon Composites and High-Temperature Materials with High Energy Electron Beams

    NASA Technical Reports Server (NTRS)

    Goodman, Daniel; Singler, Robert

    1998-01-01

    1. Program goals addressed during this period. Experimental work was directed at formation of a low-stress bond between carbon- carbon and aluminum, with the objective of minimizing the heating of the aluminum substrate, thereby minimizing stresses resulting from the coefficient of thermal expansion (CTE) difference between the aluminum and carbon-carbon. A second objective was to form a bond between carbon-carbon and aluminum with good thermal conductivity for electronic thermal management (SEM-E) application. 2. Substrates and joining materials selected during this period. Carbon-Carbon Composite (CCC) to Aluminum. CCC (Cu coated) to Aluminum. Soldering compounds based on Sn/Pb and Sn/Ag/Cu/Bi compositions. 3. Soldering experiments performed. Conventional techniques. High Energy Electron Beam (HEEB) process.

  1. High temperature corrosion of metallic materials in molten carbonate fuel cells environment

    NASA Astrophysics Data System (ADS)

    Durante, G.; Vegni, S.; Capobianco, P.; Golgovici, F.

    Molten carbonate fuel cells (MCFCs) are electrochemical devices that convert energy of a chemical reaction into electricity without any kind of combustion. So, MCFCs are promising for their high efficiency and their low environmental pollution. A limiting aspect for reaching the goal of 40,000 h of life-time is the corrosion of metallic parts of MCFC, especially for current collectors and separator plates. Generally, this corrosion leads to metal loss and to an important increase of the electrical resistance due to the formation of resistive oxides. One of the most critic components in a MCFC is the anodic side metallic components. More used choice for these components is actually a sheet of AISI310S cladded at both sides by a Ni layer. The analysis of the behaviour of this material after different steps of corrosion in a typical molten carbonate fuel cell environment could be important to understand some phenomena that cause the damage of the anodic current collector.

  2. Characterization and modeling of ferroelectric materials for high pressure, high temperature applications

    NASA Astrophysics Data System (ADS)

    Valadez Perez, Juan Carlos

    This dissertation focuses on the development of a deeper understanding of the pressure driven transformations in various lead zirconate titanate compositions that can be used to convert mechanical work to electrical energy and vice versa. The approach is predominantly experimental. The results are discussed in the context of thermodynamics based models and related thermodynamics based models of phase transformations. Experimental characterization of ferroelectric materials was carried out under different loads such as hydrostatic pressure up to 1 GPa, temperature up to 175C and electric field up to ±5MV/m. Experimental results shown that the 95—5 PZT undergoes FE—AFE—FE transformations under hysdrostatic pressure, temperature and electric field and double hysteresis loops in the AFE—FE transformation were obtained. Results for two compositions, 95—5 PZT, and modified 52—48 PZT, are discussed in detail. Experimental results were also obtained for several related compositions and their potential use in industrial applications was assessed.

  3. High temperature materials for radioactive waste incineration and vitrification. Revision 1

    SciTech Connect

    Bickford, D F; Ondrejcin, R S; Salley, L

    1986-01-01

    Incineration or vitrification of radioactive waste subjects equipment to alkaline or acidic fluxing, oxidation, sulfidation, carburization, and thermal shock. It is necessary to select appropriate materials of construction and control operating conditions to avoid rapid equipment failure. Nickel- and cobalt-based alloys with high chromium or aluminum content and aluminum oxide/chromium oxide refractories with high chromium oxide content have provided the best service in pilot-scale melter tests. Inconel 690 and Monofrax K-3 are being used for waste vitrification. Haynes 188 and high alumina refractory are undergoing pilot scale tests for incineration equipment. Laboratory tests indicate that alloys and refractories containing still higher concentrations of chromium or chromium oxide, such as Inconel 671 and Monofrax E, may provide superior resistance to attack in glass melter environments.

  4. Composite wall concept for high temperature turbine shrouds: Survey of low modulus strain isolator materials

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Allen, G. P.; Wisander, D. W.

    1980-01-01

    Plasma sprayed yttria stabilized zirconium oxide turbine seal specimens, incorporating various low modulus porous metal strain isolator pads between the zirconium oxide and a dense metal substrate, were subjected to cyclic thermal shock testing. Specimens that had a low modulus pad composed of sintered FeNiCrAlY fibermetal survived 1000 thermal shock cycles without spalling of the ceramic. A figure of merit for the low modulus pad materials taking into consideration the elastic modulus, thermal conductivity, strength, and oxidation resistance of the pad was proposed, and showed reasonable agreement with the thermal shock results. A potential surface distress problem on the zirconium oxide, associated with nonuniform temperature distribution and rapid stress relaxation was identified. One approach to solving the surface distress problem through application of laser surface fusion of the zirconium oxide layer showed some promise, but improvements in the laser surface fusion process are necessary to prevent process associated damage to the ceramic.

  5. High-Temperature Transport in Lanthanum Telluride and Other Modern Thermoelectric Materials

    NASA Astrophysics Data System (ADS)

    May, Andrew F.

    This manuscript discusses the materials physics of thermal and electrical transport in the solid state. In particular, the focus is on thermoelectric materials, which enable the direct conversion between thermal and electrical energy. The ability of simple approximations and semiclassical models to describe transport is explored in a variety of systems. In some cases, the traditional models provide a very accurate description of the transport for the compositions of interest to thermoelectric applications. This is the case for n-type Ba8Ga16-xGe30+x, where a single, parabolic band model captures the electrical transport and thus allows the accurate prediction of optimal composition for energy conversion. This is not found to be true in La3-xTe4, and more than one parabolic conduction band is required to describe the electrical transport. In this case, the use of ab initio electronic band structure calculations provided critical knowledge for physical models to be developed. The influence of structure on thermal transport is also examined in detail. The compounds considered typically possess low lattice thermal conductivity, with values often being less than or equal to 1 W/m/K at 300 K. This can generally be associated with large unit cells, where the high number of atoms per unit cell results in a large number of optical modes, which carry little heat due to their low group velocities. Phonon scattering is also considered, and the cation vacancies in La3-xTe 4 are found to reduce the lattice thermal conductivity by over 100% at room temperature. Finally, the resulting thermoelectric efficiency is discussed, where leg efficiencies near 20% of the Carnot efficiency are predicted in segmented legs. The work detailed here has led to the continued development of La3-xTe4 by the Jet Propulsion Laboratory, where it is a top candidate for future use in deep-space power-generation systems.

  6. Computational simulation of probabilistic lifetime strength for aerospace materials subjected to high temperature, mechanical fatigue, creep and thermal fatigue

    NASA Technical Reports Server (NTRS)

    Boyce, Lola; Bast, Callie C.; Trimble, Greg A.

    1992-01-01

    This report presents the results of a fourth year effort of a research program, conducted for NASA-LeRC by the University of Texas at San Antonio (UTSA). The research included on-going development of methodology that provides probabilistic lifetime strength of aerospace materials via computational simulation. A probabilistic material strength degradation model, in the form of a randomized multifactor interaction equation, is postulated for strength degradation of structural components of aerospace propulsion systems subject to a number of effects or primitive variables. These primitive variables may include high temperature, fatigue or creep. In most cases, strength is reduced as a result of the action of a variable. This multifactor interaction strength degradation equation has been randomized and is included in the computer program, PROMISS. Also included in the research is the development of methodology to calibrate the above-described constitutive equation using actual experimental materials data together with regression analysis of that data, thereby predicting values for the empirical material constants for each effect or primitive variable. This regression methodology is included in the computer program, PROMISC. Actual experimental materials data were obtained from industry and the open literature for materials typically for applications in aerospace propulsion system components. Material data for Inconel 718 has been analyzed using the developed methodology.

  7. Computational simulation of probabilistic lifetime strength for aerospace materials subjected to high temperature, mechanical fatigue, creep, and thermal fatigue

    NASA Technical Reports Server (NTRS)

    Boyce, Lola; Bast, Callie C.; Trimble, Greg A.

    1992-01-01

    The results of a fourth year effort of a research program conducted for NASA-LeRC by The University of Texas at San Antonio (UTSA) are presented. The research included on-going development of methodology that provides probabilistic lifetime strength of aerospace materials via computational simulation. A probabilistic material strength degradation model, in the form of a randomized multifactor interaction equation, is postulated for strength degradation of structural components of aerospace propulsion systems subjected to a number of effects or primitive variables. These primitive variables may include high temperature, fatigue, or creep. In most cases, strength is reduced as a result of the action of a variable. This multifactor interaction strength degradation equation was randomized and is included in the computer program, PROMISC. Also included in the research is the development of methodology to calibrate the above-described constitutive equation using actual experimental materials data together with regression analysis of that data, thereby predicting values for the empirical material constants for each effect or primitive variable. This regression methodology is included in the computer program, PROMISC. Actual experimental materials data were obtained from industry and the open literature for materials typically for applications in aerospace propulsion system components. Material data for Inconel 718 was analyzed using the developed methodology.

  8. Secondary Electron Emission Properties of Plasma Facing Ceramic Materials at High Temperatures

    NASA Astrophysics Data System (ADS)

    Raitses, Yevgeny; Dourbal, Paul; Spektor, Rostislav

    2015-11-01

    The plasma-wall interaction in the presence of strong secondary electron emission (SEE) has been studied theoretically and experimentally both as a basic phenomenon and in relation to numerous plasma applications such as, for example, fusion devices and Hall thrusters. Herein, we report on SEE measurements for boron nitride (BN) ceramics, which are commonly used as channel wall materials for Hall thrusters. Measurements were conducted for BN ceramics of three different grades with different fractions (0, 1% and 40%) and phases of different binder additions (calcium borate, silicon oxide) and as a function of the sample temperature relevant to the thruster operation (about 600K). For all three grades, the energy at which the yield equals to 1 at room temperature was measured to be near 40 V. This result is in agreement with previous measurements. At the elevated temperature, the yield was slightly different for these ceramics, but lower than at the room temperature. This temperature effect was not as strong as measured in. Analysis of these results and their implication on plasma-surface interactions in Hall thrusters and other related devices are presented. This work was partially supported by the Aerospace Corporation and by DOE contract DE-AC02-09CH11466.

  9. High-temperature cementing materials for completion of geothermal wells. Final report

    SciTech Connect

    Kalyoncu, R.S.; Snyder, M.J.

    1981-05-01

    Several portland cement types, oil well cements, and various additives and admixtures were evaluated during the course of development of a number of promising compositions suitable for geothermal applications. Among the cements and various materials considered were portland cement Types I, III, and V; oil well cement Classes G, H, and J; and additives such as silica flour, blast furnace slags, pozzolan, hydrated lime, perlite, and aluminum phosphate. Properties of interest in the study were thickening time, compressive strength, cement-to-metal bond strength, and effects of the cements on the corrosion of steel well casings. Testing procedures and property data obtained on a number of compositions are presented and discussed. Several cementing compositions comprised of Class J oil well cement, pozzolan, blast furnace slags, and silica flour were found to possess properties which appear to make them suitable for use in geothermal well completions. Five of the promising cementing compositions have been submitted to the National Bureau of Standards for additional testing.

  10. High temperature oxidation of fuel cladding candidate materials in steam-hydrogen environments

    NASA Astrophysics Data System (ADS)

    Pint, B. A.; Terrani, K. A.; Brady, M. P.; Cheng, T.; Keiser, J. R.

    2013-09-01

    Alternative fuel cladding materials to Zr alloys are being investigated for enhanced accident tolerance, which specifically involves oxidation resistance to steam or steam-H2 environments at ⩾1200 °C for short times. Based on a comparison of a range of commercial and model alloys, conventional austenitic steels do not have sufficient oxidation resistance with only ˜18Cr-10Ni. Higher alloyed type 310 stainless steel is protective but Ni is not a desirable alloy addition for this application. Results at 1350 °C indicated that FeCrAl alloys and CVD SiC remain oxidation resistant in steam. At 1200 °C, high (⩾25% Cr) ferritic alloys appear to be good candidates for this application. Higher pressures (up to 20.7 bar) and H2 additions appeared to have a limited effect on the oxidation behavior of the most oxidation resistant alloys, but higher pressures accelerated the maximum metal loss for less oxidation resistant steels and less metal loss was observed for type 317 L tubing in a H2-50%H2O environment at 10.3 bar compared to 100% H2O.

  11. Nonlinear Constitutive Relations for High Temperature Application, 1984

    NASA Technical Reports Server (NTRS)

    1985-01-01

    Nonlinear constitutive relations for high temperature applications were discussed. The state of the art in nonlinear constitutive modeling of high temperature materials was reviewed and the need for future research and development efforts in this area was identified. Considerable research efforts are urgently needed in the development of nonlinear constitutive relations for high temperature applications prompted by recent advances in high temperature materials technology and new demands on material and component performance. Topics discussed include: constitutive modeling, numerical methods, material testing, and structural applications.

  12. TAOI B- Computational Microstructural Optimization Design Tool for High Temperature Structural Materials

    SciTech Connect

    Mishra, Rajiv; Charit, Indrajit

    2015-02-28

    The objectives of this research were two-fold: (a) develop a methodology for microstructural optimization of alloys - genetic algorithm approach for alloy microstructural optimization using theoretical models based on fundamental micro-mechanisms, and (b) develop a new computationally designed Ni-Cr alloy for coal-fired power plant applications. The broader outcome of these objectives is expected to be creation of an integrated approach for ‘structural materials by microstructural design’. Three alloy systems were considered for computational optimization and validation, (i) Ni-20Cr (wt.%) base alloy using only solid solution strengthening, (ii) nano-Y2O3 containing Ni-20Cr-1.2Y2O3 (wt.%) alloy for dispersion strengthening and (iii) a sub-micron Al2O3 for composite strengthening, Ni-20Cr-1.2Y2O3-5.0Al2O3 (wt.%). The specimens were synthesized by mechanical alloying and consolidated using spark plasma sintering. Detailed microstructural characterization was done along with initial mechanical properties to validate the computational prediction. A key target property is to have creep rate of 1x10-9 s-1 at 100 MPa and 800oC. The initial results were quite promising and require additional quantification of strengthening contributions from dislocation-particle attractive interaction and load transfer. The observed creep rate was in order of 10-9 s-1 for longer time creep test of Ni-20Cr -1.2Y2O3-5Al2O3, lending support to the overall approach pursued in this project.

  13. The effect of residual decontamination reagent on stress corrosion cracking of austenitic materials under high temperature water

    SciTech Connect

    Yajima, M.; Sasaki, S.; Takashima, N.; Takimoto, S.

    1982-01-01

    Stress corrosion cracking (SCC) of austenitic materials has been investigated under high temperature water into which a trace level of chemical reagent for reactor process decontamination was injected to simulate residual chemical reagent in normal reactor cooling water. Creviced bend beam and 4-in. pipe tests have been performed with two kinds of concentrated-type reagents and two kinds of dilute-type reagents. It was found that concentrated-type reagents, when injected into high temperature water by 1/1000 of a specified concentration, work as an oxygen scavenger and significantly inhibit intergranular stress corrosion cracking in both sensitized Type 304 stainless steel and Inconel alloys 600 and X-750. Dilute-type reagents did not reduce dissolved oxygen (DO) at all and one of the reagents tested accelerated SCC in Type 304 stainless steel when injected into high temperature water by 1/1000 of a specified concentration. Another dilute-type reagent partially suppressed cracking of Type 304 stainless steel at the same residual reagent concentration. It is suggested that residual level decontamination reagent will work in two ways, depending on residual concentration. When residual concentration is rather high, it will work as an oxygen scavenger and will not have detrimental effects in terms of SCC; when reagent concentration is very diluted, it will accelerate cracking in heavily sensitized Type 304 stainless steel, regardless of the type or kind of decontamination reagent. This effect will be reduced in actual operation since the DO level is about0.2 ppm maximum in the normal reactor water.

  14. Factors affecting the wettability of different surface materials with vegetable oil at high temperatures and its relation to cleanability

    NASA Astrophysics Data System (ADS)

    Ashokkumar, Saranya; Adler-Nissen, Jens; Møller, Per

    2012-12-01

    The main aim of the work was to investigate the wettability of different surface materials with vegetable oil (olive oil) over the temperature range of 25-200 °C to understand the differences in cleanability of different surfaces exposed to high temperatures in food processes. The different surface materials investigated include stainless steel (reference), PTFE (polytetrafluoroethylene), silicone, quasicrystalline (Al, Fe, Cr) and ceramic coatings: zirconium oxide (ZrO2), zirconium nitride (ZrN) and titanium aluminum nitride (TiAlN). The ceramic coatings were deposited on stainless steel with two different levels of roughness. The cosine of the contact angle of olive oil on different surface materials rises linearly with increasing temperature. Among the materials analyzed, polymers (PTFE, silicone) gave the lowest cos θ values. Studies of the effect of roughness and surface flaws on wettability revealed that the cos θ values increases with increasing roughness and surface flaws. Correlation analysis indicates that the measured contact angle values gave useful information for grouping easy-clean polymer materials from the other materials; for the latter group, there is no direct relation between contact angle and cleanability. In addition to surface wettability with oil many other factors such as roughness and surface defects play an essential role in determining their cleanability.

  15. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    NASA Astrophysics Data System (ADS)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  16. Advanced materials and the economy

    SciTech Connect

    Clark, J.P.; Flemings, M.C.

    1986-10-01

    Advances in materials science and engineering have impact quickly throughout the economy. On the average, every person in the US requires the securing and processing of some 20,000 pounds of nonrenewable, nonfuel mineral resources each year. Industries engaged in the direct production of primary materials employ approximately 1.5 million wage and salaried personnel, or about 1.5% of the labor force. On each person employed in the primary materials industries depend the jobs of from two to three workers in other sectors. The value of shipments of advanced materials is about $70 billion, or approximately 14% of total materials shipments. The production of such materials occupies about 10% of the total labor force of the materials industries. As in the case of employment, the indirect effect of the presence of these materials on the rest of the economy is highly significant. The reason is that advanced materials are not an end product; they are assembled into components critical to the successful performance and operation of such large, complex systems as aircraft and aerospace vehicles, electronic devices and automobiles. Advanced materials are essential to the future growth of these and other industries. In fact, progress in materials science sets ultimate limits on the rate at which key sectors of the economy can grown.

  17. Better high temperature sealing

    SciTech Connect

    Adams, W.V.

    1987-01-01

    Acceptance of welded metal bellows designs, superior seal face materials and advancement of environmental control systems has extended the limits of mechanical seals to the operating limits of the process systems themselves. The nonpusher type welded metal bellows designs have overcome past seal hang-up problems. Material combinations such as silicon carbide versus silicon carbide and silicon carbide versus tungsten carbide have proven to be capable of handling the harsh abrasives encountered on high temperature sealing applications. Steam purges have done a good job of flushing away the deposits and sludges that form on the atmospheric side of the seal and cause seal hang-up. Today's field experience shows that hot water at temperatures up to 350/sup 0/F in the seal cavity can be handled with nothing more than a bypass flush per API piping plan 11 as long as adequate vapor pressure of the fluid is available. For temperatures above 350/sup 0/F, only moderate cooling is now required on hot water applications, where full cooling and a reduction of the seal cavity temperature to something below 180/sup 0/F were once necessary. Initially, the move towards high temperature seals was made for safety, long seal life and reliability reasons. Users wanted seals on their equipment that would avoid the danger of catastrophic seal failures in the event the environmental control systems failed. More recently, the economic advantages of running seals hot have been recognized. It is estimated that an annual savings of $1,000 per inch of shaft size can be realized for every 100/sup 0/F of cooling requirements that can be removed from the seal cavity. This cost savings is due to the elimination or reduction of energy sources used to cool the mechanical seal.

  18. Direct ethanol production from cellulosic materials at high temperature using the thermotolerant yeast Kluyveromyces marxianus displaying cellulolytic enzymes.

    PubMed

    Yanase, Shuhei; Hasunuma, Tomohisa; Yamada, Ryosuke; Tanaka, Tsutomu; Ogino, Chiaki; Fukuda, Hideki; Kondo, Akihiko

    2010-09-01

    To exploit cellulosic materials for fuel ethanol production, a microorganism capable of high temperature and simultaneous saccharification-fermentation has been required. However, a major drawback is the optimum temperature for the saccharification and fermentation. Most ethanol-fermenting microbes have an optimum temperature for ethanol fermentation ranging between 28 degrees C and 37 degrees C, while the activity of cellulolytic enzymes is highest at around 50 degrees C and significantly decreases with a decrease in temperature. Therefore, in the present study, a thermotolerant yeast, Kluyveromyces marxianus, which has high growth and fermentation at elevated temperatures, was used as a producer of ethanol from cellulose. The strain was genetically engineered to display Trichoderma reesei endoglucanase and Aspergillus aculeatus beta-glucosidase on the cell surface, which successfully converts a cellulosic beta-glucan to ethanol directly at 48 degrees C with a yield of 4.24 g/l from 10 g/l within 12 h. The yield (in grams of ethanol produced per gram of beta-glucan consumed) was 0.47 g/g, which corresponds to 92.2% of the theoretical yield. This indicates that high-temperature cellulose fermentation to ethanol can be efficiently accomplished using a recombinant K. marxianus strain displaying thermostable cellulolytic enzymes on the cell surface.

  19. Stress relaxation and creep of high-temperature gas-cooled reactor core support ceramic materials: a literature search

    SciTech Connect

    Selle, J.E.; Tennery, V.J.

    1980-05-01

    Creep and stress relaxation in structural ceramics are important properties to the high-temperature design and safety analysis of the core support structure of the HTGR. The ability of the support structure to function for the lifetime of the reactor is directly related to the allowable creep strain and the ability of the structure to withstand thermal transients. The thermal-mechanical response of the core support pads to steady-state stresses and potential thermal transients depends on variables, including the ability of the ceramics to undergo some stress relaxation in relatively short times. Creep and stress relaxation phenomena in structural ceramics of interest were examined. Of the materials considered (fused silica, alumina, silicon nitride, and silicon carbide), alumina has been more extensively investigated in creep. Activation energies reported varied between 482 and 837 kJ/mole, and consequently, variations in the assigned mechanisms were noted. Nabarro-Herring creep is considered as the primary creep mechanism and no definite grain size dependence has been identified. Results for silicon nitride are in better agreement with reported activation energies. No creep data were found for fused silica or silicon carbide and no stress relaxation data were found for any of the candidate materials. While creep and stress relaxation are similar and it is theoretically possible to derive the value of one property when the other is known, no explicit demonstrated relationship exists between the two. For a given structural ceramic material, both properties must be experimentally determined to obtain the information necessary for use in high-temperature design and safety analyses.

  20. High-temperature electronics

    NASA Technical Reports Server (NTRS)

    Matus, Lawrence G.; Seng, Gary T.

    1990-01-01

    To meet the needs of the aerospace propulsion and space power communities, the high temperature electronics program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. This program supports a major element of the Center's mission - to perform basic and developmental research aimed at improving aerospace propulsion systems. Research is focused on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of SiC devices.

  1. Advanced electron microscopy for advanced materials.

    PubMed

    Van Tendeloo, Gustaaf; Bals, Sara; Van Aert, Sandra; Verbeeck, Jo; Van Dyck, Dirk

    2012-11-01

    The idea of this Review is to introduce newly developed possibilities of advanced electron microscopy to the materials science community. Over the last decade, electron microscopy has evolved into a full analytical tool, able to provide atomic scale information on the position, nature, and even the valency atoms. This information is classically obtained in two dimensions (2D), but can now also be obtained in 3D. We show examples of applications in the field of nanoparticles and interfaces.

  2. Development of advanced thermoelectric materials

    NASA Technical Reports Server (NTRS)

    1984-01-01

    The development of an advanced thermoelectric material for radioisotope thermoelectric generator (RTG) applications is reported. A number of materials were explored. The bulk of the effort, however, was devoted to improving silicon germanium alloys by the addition of gallium phosphide, the synthesis and evaluation of lanthanum chrome sulfide and the formulation of various mixtures of lanthanum sulfide and chrome sulfide. It is found that each of these materials exhibits promise as a thermoelectric material.

  3. Heat transfer characteristics of a high temperature sensible heat storage water heater using cast iron as a storage material

    SciTech Connect

    Jotshi, C.K.; Goswami, D.Y.; Klausner, J.F.; Hsieh, C.K.; Leung, M.; Li, H.; Malakar, S.; Colacino, F.

    1996-12-31

    This paper describes the heat transfer characteristics of high temperature sensible heat storage in cast iron for water heating applications. An experimental setup consisting of a cast iron cylinder and a tube running through its center was fabricated and tested. The experimental data were compared with the theoretical model. It was observed that the contact resistance between the cast iron and the tube plays a dominant role in extracting the heat. An approximate contact resistance prediction was obtained by assuming the resistance due to the air gap modulated by a correction factor, which accounts for the contacting surface area. Based on the results from the experimental setup and theoretical modeling a prototype storage water heater using cast iron blocks as the storage material was designed, fabricated and tested.

  4. Fatigue of advanced materials

    SciTech Connect

    Dauskardt, R.H.; Ritchie, R.O. . Center for Advanced Materials); Cox, B.N. )

    1993-08-01

    The development of toughened ceramics over the past 10 to 15 years is arguably one of the most important materials breakthroughs of this century. Monolithic and composite ceramic materials having fracture toughnesses up to an order of magnitude higher than those available 20 years ago have been produced using technologies based on scientific understanding and micromechanical models for in situ phase transformation, fiber bridging, ductile-particle toughening, and other toughening mechanisms. The irony of this, however, is that although ceramics can now be seriously considered for many structural applications, they can also, contrary to popular belief, be susceptible to degradation under cyclic fatigue loading. This is true even when the loading is fully compressive. As a result, a great deal of attention is now being paid to ceramic fatigue, largely because of the importance of cyclic loading in many of the potential applications for ceramics, such as gas-turbine and reciprocating engines. However, because the field is in its infancy, only limited fatigue property data have been documented, understanding of salient fatigue mechanisms has not been achieved, and the design of ceramic microstructures for optimum fatigue resistance has yet to be attempted.

  5. Development and applications of methodologies for the neutronic design of the Pebble Bed Advanced High Temperature Reactor (PB-AHTR)

    NASA Astrophysics Data System (ADS)

    Fratoni, Massimiliano

    This study investigated the neutronic characteristics of the Pebble Bed Advanced High Temperature Reactor (PB-AHTR), a novel nuclear reactor concept that combines liquid salt (7LiF-BeF2---flibe) cooling and TRISO coated-particle fuel technology. The use of flibe enables operation at high power density and atmospheric pressure and improves passive decay-heat removal capabilities, but flibe, unlike conventional helium coolant, is not transparent to neutrons. The flibe occupies 40% of the PB-AHTR core volume and absorbs ˜8% of the neutrons, but also acts as an effective neutron moderator. Two novel methodologies were developed for calculating the time dependent and equilibrium core composition: (1) a simplified single pebble model that is relatively fast; (2) a full 3D core model that is accurate and flexible but computationally intensive. A parametric analysis was performed spanning a wide range of fuel kernel diameters and graphite-to-heavy metal atom ratios to determine the attainable burnup and reactivity coefficients. Using 10% enriched uranium ˜130 GWd/tHM burnup was found to be attainable, when the graphite-to-heavy metal atom ratio (C/HM) is in the range of 300 to 400. At this or smaller C/HM ratio all reactivity coefficients examined---coolant temperature, coolant small and full void, fuel temperature, and moderator temperature, were found to be negative. The PB-AHTR performance was compared to that of alternative options for HTRs, including the helium-cooled pebble-bed reactor and prismatic fuel reactors, both gas-cooled and flibe-cooled. The attainable burnup of all designs was found to be similar. The PB-AHTR generates at least 30% more energy per pebble than the He-cooled pebble-bed reactor. Compared to LWRs the PB-AHTR requires 30% less natural uranium and 20% less separative work per unit of electricity generated. For deep burn TRU fuel made from recycled LWR spent fuel, it was found that in a single pass through the core ˜66% of the TRU can be

  6. Advanced Aerospace Materials by Design

    NASA Technical Reports Server (NTRS)

    Srivastava, Deepak; Djomehri, Jahed; Wei, Chen-Yu

    2004-01-01

    The advances in the emerging field of nanophase thermal and structural composite materials; materials with embedded sensors and actuators for morphing structures; light-weight composite materials for energy and power storage; and large surface area materials for in-situ resource generation and waste recycling, are expected to :revolutionize the capabilities of virtually every system comprising of future robotic and :human moon and mars exploration missions. A high-performance multiscale simulation platform, including the computational capabilities and resources of Columbia - the new supercomputer, is being developed to discover, validate, and prototype next generation (of such advanced materials. This exhibit will describe the porting and scaling of multiscale 'physics based core computer simulation codes for discovering and designing carbon nanotube-polymer composite materials for light-weight load bearing structural and 'thermal protection applications.

  7. Iron Disilicide as High-Temperature Reference Material for Traceable Measurements of Seebeck Coefficient Between 300 K and 800 K

    NASA Astrophysics Data System (ADS)

    Ziolkowski, Pawel; Stiewe, Christian; de Boor, Johannes; Druschke, Ines; Zabrocki, Knud; Edler, Frank; Haupt, Sebastian; König, Jan; Mueller, Eckhard

    2016-09-01

    Thermoelectric generators (TEGs) convert heat to electrical energy by means of the Seebeck effect. The Seebeck coefficient is a central thermoelectric material property, measuring the magnitude of the thermovoltage generated in response to a temperature difference across a thermoelectric material. Precise determination of the Seebeck coefficient provides the basis for reliable performance assessment in materials development in the field of thermoelectrics. For several reasons, measurement uncertainties of up to 14% can often be observed in interlaboratory comparisons of temperature-dependent Seebeck coefficient or in error analyses on currently employed instruments. This is still too high for an industrial benchmark and insufficient for many scientific investigations and technological developments. The TESt (thermoelectric standardization) project was launched in 2011, funded by the German Federal Ministry of Education and Research (BMBF), to reduce measurement uncertainties, engineer traceable and precise thermoelectric measurement techniques for materials and TEGs, and develop reference materials (RMs) for temperature-dependent determination of the Seebeck coefficient. We report herein the successful development and qualification of cobalt-doped β-iron disilicide (β-Fe0.95Co0.05Si2) as a RM for high-temperature thermoelectric metrology. A brief survey on technological processes for manufacturing and machining of samples is presented. Focus is placed on metrological qualification of the iron disilicide, results of an international round-robin test, and final certification as a reference material in accordance with ISO-Guide 35 and the "Guide to the expression of uncertainty in measurement" by the Physikalisch-Technische Bundesanstalt, the national metrology institute of Germany.

  8. Single-Transducer, Ultrasonic Imaging Method for High-Temperature Structural Materials Eliminates the Effect of Thickness Variation in the Image

    NASA Technical Reports Server (NTRS)

    Roth, Don J.

    1998-01-01

    NASA Lewis Research Center's Life Prediction Branch, in partnership with Sonix, Inc., and Cleveland State University, recently advanced the development of, refined, and commercialized an advanced nondestructive evaluation (NDE) inspection method entitled the Single Transducer Thickness-Independent Ultrasonic Imaging Method. Selected by R&D Magazine as one of the 100 most technologically significant new products of 1996, the method uses a single transducer to eliminate the superimposing effects of thickness variation in the ultrasonic images of materials. As a result, any variation seen in the image is due solely to microstructural variation. This nondestructive method precisely and accurately characterizes material gradients (pore fraction, density, or chemical) that affect the uniformity of a material's physical performance (mechanical, thermal, or electrical). Advantages of the method over conventional ultrasonic imaging include (1) elimination of machining costs (for precision thickness control) during the quality control stages of material processing and development and (2) elimination of labor costs and subjectivity involved in further image processing and image interpretation. At NASA Lewis, the method has been used primarily for accurate inspections of high temperature structural materials including monolithic ceramics, metal matrix composites, and polymer matrix composites. Data were published this year for platelike samples, and current research is focusing on applying the method to tubular components. The initial publicity regarding the development of the method generated 150 requests for further information from a wide variety of institutions and individuals including the Federal Bureau of Investigation (FBI), Lockheed Martin Corporation, Rockwell International, Hewlett Packard Company, and Procter & Gamble Company. In addition, NASA has been solicited by the 3M Company and Allison Abrasives to use this method to inspect composite materials that are

  9. Recycling of hazardous solid waste material using high-temperature solar process heat. 2. Reactor design and experimentation.

    PubMed

    Schaffner, Beatrice; Meier, Anton; Wuillemin, Daniel; Hoffelner, Wolfgang; Steinfeld, Aldo

    2003-01-01

    A novel high-temperature solar chemical reactor is proposed for the thermal recycling of hazardous solid waste material using concentrated solar power. It features two cavities in series, with the inner one functioning as the solar absorber and the outer one functioning as the reaction chamber. The solar reactor can handle thermochemical processes at temperatures above 1,300 K involving multiphases and controlled atmospheres. It further allows for batch or continuous mode of operation and for easy adjustment of the residence time of the reactants to match the kinetics of the reaction. A 10-kW solar reactor prototype was designed and tested for the carbothermic reduction of electric arc furnace dusts (EAFD). The reactor was subjected to mean solar flux intensities of 2,000 kW m(-2) and operated in both batch and continuous mode within the temperature range of 1,120-1,400 K. Extraction of over 90% of the toxic compounds originally contained in the EAFD was achieved while the condensable products of the off-gas contained mainly Zn, Pb, and Cl. The use of concentrated solar energy as the source of process heat offers the possibility of converting hazardous solid waste material into valuable commodities for processes in closed and sustainable material cycles.

  10. Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

    NASA Astrophysics Data System (ADS)

    Kawahara, Yuuzou

    2007-06-01

    Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.

  11. Self-propagating reactions for synthesis of high-temperature materials. Final report, Nov 87-Mar 89

    SciTech Connect

    Riley, M.A.; Zavitsanos, P.D.; Gebhardt, J.J.

    1991-04-01

    Hard ceramics including TiB2, produced by conventional methods such as sintering and hot pressing require expensive high temperature process steps and machining which add significant cost to the material. The use of exothermic, self-propagating reactions (SHS), have recently received interest especially by the Soviet to form high purity refractory compounds especially in the boride and carbide systems. The cost effective production of abrasive compounds, cutting tools and high hardness monolithic, refractory materials has been claimed. The SHS process, at its basic level, involves the intimate blending of elemental powders at stoichiometric levels (in this case titanium and boron). Once blended, the materials are pressed into monolithic shapes and heated at one point to a reaction temperature (700 - 1200 C). Upon achieving the reaction temperature, the remaining body is transformed via self-propagating thermal wave into intermetallic or ceramic body based upon the original binary mixture (Ti + 2B yields Ti B2). Lightweight ceramics which can be prepared by SHS reactions are being considered as candidates for armor. Limited testing to date has identified the generic properties which can maximize armor performance.

  12. Development of high temperature containerless processing equipment and the design and evaluation of associated systems required for microgravity materials processing and property measurements

    NASA Technical Reports Server (NTRS)

    Rey, Charles A.

    1991-01-01

    The development of high temperature containerless processing equipment and the design and evaluation of associated systems required for microgravity materials processing and property measurements are discussed. Efforts were directed towards the following task areas: design and development of a High Temperature Acoustic Levitator (HAL) for containerless processing and property measurements at high temperatures; testing of the HAL module to establish this technology for use as a positioning device for microgravity uses; construction and evaluation of a brassboard hot wall Acoustic Levitation Furnace; construction and evaluation of a noncontact temperature measurement (NCTM) system based on AGEMA thermal imaging camera; construction of a prototype Division of Amplitude Polarimetric Pyrometer for NCTM of levitated specimens; evaluation of and recommendations for techniques to control contamination in containerless materials processing chambers; and evaluation of techniques for heating specimens to high temperatures for containerless materials experimentation.

  13. Advanced materials for energy storage.

    PubMed

    Liu, Chang; Li, Feng; Ma, Lai-Peng; Cheng, Hui-Ming

    2010-02-23

    Popularization of portable electronics and electric vehicles worldwide stimulates the development of energy storage devices, such as batteries and supercapacitors, toward higher power density and energy density, which significantly depends upon the advancement of new materials used in these devices. Moreover, energy storage materials play a key role in efficient, clean, and versatile use of energy, and are crucial for the exploitation of renewable energy. Therefore, energy storage materials cover a wide range of materials and have been receiving intensive attention from research and development to industrialization. In this Review, firstly a general introduction is given to several typical energy storage systems, including thermal, mechanical, electromagnetic, hydrogen, and electrochemical energy storage. Then the current status of high-performance hydrogen storage materials for on-board applications and electrochemical energy storage materials for lithium-ion batteries and supercapacitors is introduced in detail. The strategies for developing these advanced energy storage materials, including nanostructuring, nano-/microcombination, hybridization, pore-structure control, configuration design, surface modification, and composition optimization, are discussed. Finally, the future trends and prospects in the development of advanced energy storage materials are highlighted.

  14. A technique to achieve uniform stress distribution in compressive creep testing of advanced ceramics at high temperatures

    SciTech Connect

    Liu, K.C.; Stevens, C.O.; Brinkman, C.R.; Holshauser, N.E.

    1996-05-01

    A technique to achieve stable and uniform uniaxial compression is offered for creep testing of advanced ceramic materials at elevated temperatures, using an innovative self-aligning load-train assembly. Excellent load-train alignment is attributed to the inherent ability of a unique hydraulic universal coupler to maintain self-aligning. Details of key elements, design concept, and pricniples of operation of the self-aligning coupler are described. A method of alignment verification using a strain-gaged specimen is then discussed. Results of verification tests indicate that bending below 1.5% is routinely achievable usin the load-train system. A successful compression creep test is demonstrated using a dumbbell-shpaed Si nitride specimen tested at 1300 C for over 4000 h.

  15. Materials of construction for advanced coal conversion systems

    SciTech Connect

    Nangia, V.K.

    1982-01-01

    This book describes materials of construction, and materials problems for equipment used in advanced coal conversion systems. The need for cost effective industrial operation is always a prime concern, particularly in this age of energy consciousness. Industry is continually seeking improved materials for more efficient systems. The information presented here is intended to be of use in the design and planning of these systems. Coal conversion and utilization impose severe demands on construction materials because of high temperature, high pressure, corrosive/erosive, and other hostile environmental factors. Successful economic development of these processes can be achieved only to the extent that working materials can withstand increasingly more aggressive operating conditions. The book, which reviews present and past work on the behavior of materials in the environments of advanced coal conversion systems, is divided into three parts: atmospheric fluidized bed combustion, coal gasification and liquefaction, and advanced power systems.

  16. Routine hydrogen isotope measurement of cellulose nitrate by high-temperature pyrolysis--reference materials and precision.

    PubMed

    Knöller, Kay; Boettger, Tatjana; Haupt, Marika; Weise, Stephan M

    2007-01-01

    The determination of isotope ratios of non-exchangeable hydrogen in tree-ring cellulose is commonly based on the nitration of wood cellulose followed by online high-temperature pyrolysis and isotope ratio mass spectrometry measurement of cellulose nitrate samples. The application of this method requires a proper calibration using appropriate reference materials whose delta(2)H values have been reliably normalized to the V-SMOW/SLAP scale. In our study, we achieve this normalization by a direct alternating measurement of reference waters (V-SMOW and SLAP) and three cellulose nitrates chosen as reference materials. For that purpose, both water and solid organic samples are introduced into the pyrolysis reactor by silver capsule injection. The analytical precision of the water measurement using the capsule method is +/-1.5 per thousand. The hydrogen isotopic composition of three cellulose nitrate standards measured ranges from -106.7 to -53.9 per thousand. The standard deviation of the calculated means from five measurement periods of those standards is better than 1 per thousand. Twenty-four different measurements of the hydrogen isotope composition of cellulose nitrate were evaluated in order to assess the precision of the described method. We obtained an analytical precision of +/-3.0 per thousand as representative for the 95% confidence interval applicable for routine measurements of cellulose nitrate samples. Evidence was found for significant differences in the behavior of cellulose nitrate and PE foil during the pyrolitic conversion that emphasizes the need for a proper calibration of the routine measurements. This calibration can only be successful if the reference materials used have a very similar chemical composition and undergo the same preparation procedure as the samples.

  17. Oxidation of TaSi2-Containing ZrB2-SiC Ultra-High Temperature Materials

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth J.; Smith, Jim; Levine, Stanley R.; Lorincz, Jonathan; Reigel, Marissa

    2010-01-01

    Hot pressed coupons of composition ZrB2-20 v% SiC-5 v% TaSi2 and ZrB2-20 v% SiC-20 v% TaSi2 were oxidized in stagnant air at temperatures of 1627 and 1927C for one, five and ten 10-minute cycles. The oxidation reactions were characterized by weight change kinetics, x-ray diffraction, and SEM/EDS. Detailed WDS/microprobe quantitative analyses of the oxidation products were conducted for the ZrB2-20 v% SiC-20 v% TaSi2 sample oxidized for five 10-minute cycles at 1927C. Oxidation kinetics and product formation were compared to ZrB2-20 v% SiC with no TaSi2 additions. It was found that the 20 v% TaSi2 composition exhibited improved oxidation resistance relative to the material with no TaSi2 additions at 1627C. However, for exposures at 1927C less oxidation resistance and extensive liquid phase formation were observed compared to the material with no TaSi2 additions. Attempts to limit the liquid phase formation by reducing the TaSi2 content to 5 v% were unsuccessful. In addition, the enhanced oxidation resistance at 1627C due to 20 v% TaSi2 additions was not achieved at the 5 v% addition level. The observed oxidation product evolution is discussed in terms of thermodynamics and phase equilibria for the TaSi2-containing ZrB2-SiC material system. TaSi2-additions to ZrB2-SiC at any level are not recommended for ultra-high temperature (>1900C) applications due to excessive liquid phase formation.

  18. Self-heating probe instrument and method for measuring high temperature melting volume change rate of material

    NASA Astrophysics Data System (ADS)

    Wang, Junwei; Wang, Zhiping; Lu, Yang; Cheng, Bo

    2013-03-01

    The castings defects are affected by the melting volume change rate of material. The change rate has an important effect on running safety of the high temperature thermal storage chamber, too. But the characteristics of existing measuring installations are complex structure, troublesome operation and low precision. In order to measure the melting volume change rate of material accurately and conveniently, a self-designed measuring instrument, self-heating probe instrument, and measuring method are described. Temperature in heating cavity is controlled by PID temperature controller; melting volume change rate υ and molten density are calculated based on the melt volume which is measured by the instrument. Positive and negative υ represent expansion and shrinkage of the sample volume after melting, respectively. Taking eutectic LiF+CaF2 for example, its melting volume change rate and melting density at 1 123 K are -20.6% and 2 651 kg·m-3 measured by this instrument, which is only 0.71% smaller than literature value. Density and melting volume change rate of industry pure aluminum at 973 K and analysis pure NaCl at 1 123 K are detected by the instrument too. The measure results are agreed with report values. Measuring error sources are analyzed and several improving measures are proposed. In theory, the measuring errors of the change rate and molten density which are measured by the self-designed instrument is nearly 1/20-1/50 of that measured by the refitted mandril thermal expansion instrument. The self-designed instrument and method have the advantages of simple structure, being easy to operate, extensive applicability for material, relatively high accuracy, and most importantly, temperature and sample vapor pressure have little effect on the measurement accuracy. The presented instrument and method solve the problems of complicated structure and procedures, and large measuring errors for the samples with high vapor pressure by existing installations.

  19. Development of a High-Temperature Tensile Tester for Micromechanical Characterization of Materials Supporting Meso-Scale ICME Models

    NASA Astrophysics Data System (ADS)

    Alam, Zafir; Eastman, David; Jo, Minjea; Hemker, Kevin

    2016-09-01

    A high-temperature tensile tester (HTTT) has been established for the evaluation of micro-mechanical properties of materials at the meso-scale. Metals and ceramics can now be tested at temperatures and strain rates between room temperature and 1200°C and 10-5 s-1 to 10-1 s-1, respectively. The samples are heated in a compact clam shell furnace and strain is measured directly in the sample gage with digital image correlation. The HTTT extracts representative mechanical properties, as evidenced by the similarity in the evaluated micro-tensile properties of a solid solution-strengthened Ni-base superalloy Ni-625 with that of the bulk. The effectiveness of the HTTT has also been demonstrated in evaluating the tensile and stress relaxation/short-term creep properties of a polycrystalline Ni-base superalloy René 88DT. The versatility in carrying out tensile, short-term creep, bend tests, and fracture toughness measurements makes the HTTT a robust experimental tool for small-scale and scale-specific benchmarking of multi-scale ICME models.

  20. Sliding durability of two carbide-oxide candidate high temperature fiber seal materials in air to 900 C

    NASA Technical Reports Server (NTRS)

    Dellacorte, Christopher; Steinetz, Bruce M.

    1992-01-01

    A test program to determine the friction and wear properties of two complex carbide oxide ceramic fibers for high temperature sliding seal applications is described. The fibers are based on Si, C, O, and Ti or Si, C, N, and O ceramic systems. Pin on disk tests using ceramic fiber covered pins and Inconel 718 disks, were conducted in air from 25 to 900 C to evaluate potential seal materials. This testing procedure was used in a previous study of oxide ceramic fibers which were found to exhibit wear behavior based predominantly on their mechanical properties. Like the oxide fibers tested previously, these carbide oxide ceramic fibers, show an increase in friction and wear with increased test temperature. At room temperature, the wear behavior seems to be based upon mechanical properties, namely tensile strength. At 500 and especially 900 C, the fibers wear by both mechanical fracture and by oxidative type wear. Based upon post test microscopic and x ray analyses, interaction between the fiber constituents and elements transferred from the counterface, namely Ni and Cr, may have occurred enhancing the tribochemical wear process. These results are interpreted.

  1. High Temperature Expansion Due to Compression Test for the Determination of a Cladding Material Failure Criterion under RIA Loading Conditions

    SciTech Connect

    Le Saux, M.; Poussard, C.; Averty, X.; Sainte Catherine, C.; Carassou, S.

    2007-07-01

    This paper is mainly dedicated to the development of an out-of-pile test reproducing the thermo-mechanical loading conditions encountered during the first stage of a Reactivity Initiated Accidents (RIA) transient, dominated by Pellet Clad Mechanical Interaction (PCMI). In particular, the strain-controlled clad loading under high strain rate associated with temperatures up to 600 deg. C expected during the PCMI phase is simulated by an Expansion Due to Compression (EDC) test achievable at high temperature. The use of appropriate materials for the inner pellet made it possible to achieve the tests from 20 deg. C up to 900 deg. C. The interpretation of the test data is supported by Finite Element Analysis (FEA) including parameters tuned using an inverse method coupling FEA and tests results. A deformation model, identified upon the PROMETRA (Transient Mechanical Properties) experimental database and describing the anisotropic viscoplastic behavior of Cold-Worked Stress Relieved Zircaloy-4 cladding alloys under typical RIA loading conditions, is exploited. The combined analysis of experimental results and finite element simulations provides a deeper understanding of the deformation mode (near pure hoop tension) that arises during the tests. The failure mode appears to be representative of that obtained on tubes during the PCMI stage of RIA experiments. An appropriate device is currently developed in order to reach a bi-axiality of the loading path closer to that expected during the PCMI stage (between plane-strain and equal-biaxial tension). (authors)

  2. Design and test of a new facility for assessing spectral normal emittance of solid materials at high temperature

    NASA Astrophysics Data System (ADS)

    Mercatelli, L.; Meucci, M.; Sani, E.

    2016-02-01

    The measurement of spectral emittance is a key topic in the study of new compositions, depositions and mechanical machining of materials for solar absorption and for renewable energies. In this work we report on the realization and testing of a new experimental facility for the measurement of directional spectral emittance which provides emittance spectral information in a controlled environment at medium-high temperatures up to 1300 K. The device is composed by a vacuum chamber with electrical heater optically connected with a visible and an FT-IR spectrometer. A split mirror permits to calibrate the system as it directs toward the detector the signal deriving from a calibrated blackbody. A ZnSe window allows to measure normal radiance in 0.6-17 μm spectral range. In this device the first test were carried out comparing the results obtained for HfC and TaB2 ultra-refractory ceramic samples to previous monochromatic measurements performed in a research solar furnace, obtaining a good agreement. Then, in order to confirm the reliability of the acquired spectral emittance curve, we compared it to that calculated from the room temperature spectrum in 2.5-17 μm spectral range, showing a similar spectral trend.

  3. High-Temperature Superconductivity

    ScienceCinema

    Peter Johnson

    2016-07-12

    Like astronomers tweaking images to gain a more detailed glimpse of distant stars, physicists at Brookhaven National Laboratory have found ways to sharpen images of the energy spectra in high-temperature superconductors — materials that carry electrical c

  4. Development of Meandering Winding Magnetometer (MWM (Register Trademark)) Eddy Current Sensors for the Health Monitoring, Modeling and Damage Detection of High Temperature Composite Materials

    NASA Technical Reports Server (NTRS)

    Russell, Richard; Washabaugh, Andy; Sheiretov, Yanko; Martin, Christopher; Goldfine, Neil

    2011-01-01

    The increased use of high-temperature composite materials in modern and next generation aircraft and spacecraft have led to the need for improved nondestructive evaluation and health monitoring techniques. Such technologies are desirable to improve quality control, damage detection, stress evaluation and temperature measurement capabilities. Novel eddy current sensors and sensor arrays, such as Meandering Winding Magnetometers (MWMs) have provided alternate or complimentary techniques to ultrasound and thermography for both nondestructive evaluation (NDE) and structural health monitoring (SHM). This includes imaging of composite material quality, damage detection and .the monitoring of fiber temperatures and multidirectional stresses. Historically, implementation of MWM technology for the inspection of the Space Shuttle Orbiter Reinforced Carbon-Carbon Composite (RCC) leading edge panels was developed by JENTEK Sensors and was subsequently transitioned by NASA as an operational pre and post flight in-situ inspection at the Kennedy Space Center. A manual scanner, which conformed'automatically to the curvature of the RCC panels was developed and used as a secondary technique if a defect was found during an infrared thermography screening, During a recent proof of concept study on composite overwrapped pressure vessels (COPV's), three different MWM sensors were tested at three orientations to demonstrate the ability of the technology to measure stresses at various fiber orientations and depths. These results showed excellent correlation with actual surface strain gage measurements. Recent advancements of this technology have been made applying MWM sensor technology for scanning COPVs for mechanical damage. This presentation will outline the recent advance in the MWM.technology and the development of MWM techniques for NDE and SHM of carbon wraped composite overwrapped pressure vessels (COPVs) including the measurement of internal stresses via a surface mounted sensor

  5. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  6. High-Temperature Self-Repairing Coating Material for Sample Return Space Capsules (SRSC) for Earth Entry

    NASA Astrophysics Data System (ADS)

    Kutelia, E. R.; Bakhtiyarov, S. I.; Tsurtsumia, O. O.; Bakhtiyarov, A. S.; Eristavi, B.

    2012-06-01

    This work presents the possibility to realize the self healing mechanisms for heterogeneous architectural metal/ceramic high temperature sandwich thermal barrier coating systems on the surfaces refractory metals by analogy of wound healing in the skin.

  7. Development of Advanced CdTe Solar Cells Based on High Temperature Corning Glass Substrates: Cooperative Research and Development Final Report, CRADA Number CRD-10-373

    SciTech Connect

    Barnes, T.

    2013-08-01

    NREL has developed advanced processes for CdTe solar cells, but because of the temperature limitations of conventional soda lime glass, many of these processes have not been transferred to manufacturing. Corning is developing high temperature substrate glasses that are believed to be manufacturable and will lead to lower $/watt modules costs. The purpose of this CRADA is to evaluate these glasses in the advanced NREL processes. In addition, the CRADA seeks to develop manufacturable processes for transparent conductive oxide layers based on cadmium stannate.

  8. Evaluation of shuttle solid rocket booster case materials. Corrosion and stress corrosion susceptibility of several high temperature materials

    NASA Technical Reports Server (NTRS)

    Pionke, L. J.; Garland, K. C.

    1973-01-01

    Candidate alloys for the Shuttle Solid Rocket Booster (SRB) case were tested under simulated service conditions to define subcritical flaw growth behavior under both sustained and cyclic loading conditions. The materials evaluated were D6AC and 18 Ni maraging steel, both heat treated to a nominal yield strength of 1380 MN/sq m (200 ksi). The sustained load tests were conducted by exposing precracked, stressed specimens of both alloys to alternate immersion in synthetic sea water. It was found that the corrosion and stress corrosion resistance of the 18 Ni maraging steel were superior to that of the D6AC steel under these test conditions. It was also found that austenitizing temperature had little influence on the threshold stress intensity of the D6AC. The cyclic tests were conducted by subjecting precracked surface-flawed specimens of both alloys to repeated load/thermal/environmental profiles which were selected to simulate the SRB missions. It was found that linear removal operations that involve heating to 589 K (600 F) cause a decrease in cyclic life of D6AC steel relative to those tests conducted with no thermal cycling.

  9. Ultra-High Temperature Ceramics

    NASA Technical Reports Server (NTRS)

    Rasky, Dan; Bull, Jeff

    1994-01-01

    Recent developments in ultra-high temperature ceramic composites, and their application to advanced vehicle thermal protection systems will be discussed. Research and testing of refractory ceramics has resulted in the identification of a new family of ceramic composites that promise temperature performance to 4000 F+, significantly beyond the current state-of-the-art of reusable systems which are limited to approximately 300 F. This new family of materials includes zirconium and hafnium diboride composites with various reinforcements, such as fibers and particulates. Preliminary material characterization and testing results, including plasma arc-jet testing of prototype vehicle components, will be described. Future directions for the research and material development activities will also be discussed.

  10. Assessment of the advanced clay bonded silicon carbide candle filter materials. Topical report, September 1995

    SciTech Connect

    Alvin, M.A.

    1995-07-01

    Advancements have been made during the past five years to not only increase the strength of the as-manufactured clay bonded silicon carbide candle filter materials, but also to improve their high temperature creep resistance properties. This report reviews these developments, and describes the results of preliminary qualification testing which has been conducted at Westinghouse prior to utilizing the advanced clay bonded silicon carbide filters in high temperature, pressurized, coal-fired combustion and/or gasification applications.

  11. Decreasing geothermal energy conversion costs with advanced materials

    SciTech Connect

    Kukacka, L.E.

    1988-03-01

    If the Geothermal Technology Division (GTD) is to meet its programmatic objectives in hydrothermal fluid production and energy conversion, it is essential that new materials of construction be available. Level III Program Objectives include (1) reducing the costs associated with lost circulation episodes by 30% by 1992, (2) reducing the costs of deep wells and directionally dried wells by 10% by 1992, (3) reducing well-cementing problems for typical hydrothermal wells by 20% by 1991, and (4) the development of a corrosion-resistant and low-fouling heat exchanger tube material costing no more than three times the cost of carbon steel tubes by 1991. The Brookhaven National Laboratory (BNL) materials program is focused on meeting these objectives. Currently, work is in progress on (1) high temperature chemical systems for lost circulation control, (2) advanced high temperature (300/sup 0/C), lightweight (approx. 1.1 g/cc), CO/sub 2/-resistant well cementing materials, (3) thermally conductive composites for heat exchanger tubing, and (4) ultra high temperature (600/sup 0/C) cements for magma wells. In addition, high temperature elastomer technology developed earlier in the program is being transferred for use in the Geothermal Drilling Organization programs on drill pipe protectors, rotating head seals, and blow-out preventors. Recent accomplishments and the current status of work in each subtask are summarized in the paper.

  12. Total hemispherical emissivity of very high temperature reactor (VHTR) candidate materials: Hastelloy X, Haynes 230, and Alloy 617

    NASA Astrophysics Data System (ADS)

    Maynard, Raymond K.

    An experimental system was constructed in accordance with the standard ASTM C835-06 to measure the total hemispherical emissivity of structural materials of interest in Very High Temperature Reactor (VHTR) systems. The system was tested with304 stainless steel as well as for oxidized and un-oxidized nickel, and good reproducibility and agreement with the literature data was found. Emissivity of Hastelloy X was measured under different conditions that included: (i) "as received" (original sample) from the supplier; (ii) with increased surface roughness; (iii) oxidized, and; (iv) graphite coated. Measurements were made over a wide range of temperatures. Hastelloy X, as received from the supplier, was cleaned before additional roughening of the surface and coating with graphite. The emissivity of the original samples (cleaned after received) varied from around 0.18 to 0.28 in the temperature range of 473 K to 1498 K. The apparent emissivity increased only slightly as the roughness of the surface increased (without corrections for the increased surface area due to the increased surface roughness). When Hastelloy X was coated with graphite or oxidized however, its emissivity was observed to increase substantially. With a deposited graphite layer on the Hastelloy, emissivity increased from 0.2 to 0.53 at 473 K and from 0.25 to 0.6 at 1473 K; a finding that has strong favorable safety implications in terms of decay heat removal in post-accident VHTR environments. Although initial oxidation of Hastelloy X increased the emissivity prolonged oxidation did not significantly increase emissivity. However as there is some oxidation of Hastelloy X used in the construction of VHTRs, this represents an essentially neutral finding in terms of the safety implications in post-accident VHTR environments. The total hemispherical emissivity of Haynes 230 alloy, which is regarded as a leading candidate material for heat exchangers in VHTR systems, was measured under various surface

  13. Properties and Potential of Two (ni,pt)ti Alloys for Use as High-temperature Actuator Materials

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald; Gaydosh, Darrell; Padula, Santo, II.; Garg, Anita; Biles, Tiffany; Nathal, Michael

    2005-01-01

    The microstructure, transformation temperatures, basic tensile properties, shape memory behavior, and work output for two (Ni,Ti)Pt high-temperature shape memory alloys have been characterized. One was a Ni30Pt20Ti50 alloy (referred to as 20Pt) with transformation temperatures above 230 C and the other was a Ni20Pt30Ti50 alloy (30Pt) with transformation temperatures about 530 C. Both materials displayed shape memory behavior and were capable of 100% (no-load) strain recovery for strain levels up to their fracture limit (3-4%) when deformed at room temperature. For the 20Pt alloy, the tensile strength, modulus, and ductility dramatically increased when the material was tested just about the austenite finish (A(sub f)) temperature. For the 30Pt alloy, a similar change in yield behavior at temperatures above the A(sub f) was not observed. In this case the strength of the austentite phase was at best comparable and generally much weaker than the martensite phase. A ductility minimum was also observed just below the A(sub s) temperature in this alloy. As a result of these differences in tensile behavior, the two alloys performed completely different when thermally cycled under constant load. The 20Pt alloy behaved similar to conventional binary NiTi alloys with work output due to the martensite-to-austenite transformation initially increasing with applied stress. The maximum work output measured in the 20Pt alloy was nearly 9 J/cu cm and was limited by the tensile ductility of the material. In contrast, the martensite-to-austenite transformation in the 30Pt alloy was not capable of performing work against any bias load. The reason for this behavior was traced back to its basic mechanical properties, where the yield strength of the austenite phase was similar to or lower than that of the martensite phase, depending on temperature. Hence, the recovery or transformation strain for the 30Pt alloy under load was essentially zero, resulting in zero work output.

  14. Materials and light thermal structures research for advanced space exploration

    NASA Technical Reports Server (NTRS)

    Thornton, Earl A.; Starke, Edgar A., Jr.; Herakovich, Carl T.

    1991-01-01

    The Light Thermal Structures Center at the University of Virginia sponsors educational and research programs focused on the development of reliable, lightweight structures to function in hostile thermal environments. Technology advances in materials and design methodology for light thermal structures will contribute to improved space vehicle design concepts with attendant weight savings. This paper highlights current research activities in three areas relevant to space exploration: low density, high temperature aluminum alloys, composite materials, and structures with thermal gradients. Advances in the development of new aluminum-lithium alloys and mechanically alloyed aluminum alloys are described. Material properties and design features of advanced composites are highlighted. Research studies in thermal structures with temperature gradients include inelastic panel buckling and thermally induced unstable oscillations. Current and future research is focused on the integration of new materials with applications to structural components with thermal gradients.

  15. Development of advanced high temperature in-cylinder components and tribological systems for low heat rejection diesel engines, phase 1

    NASA Technical Reports Server (NTRS)

    Kroeger, C. A.; Larson, H. J.

    1992-01-01

    Analysis and concept design work completed in Phase 1 have identified a low heat rejection engine configuration with the potential to meet the Heavy Duty Transport Technology program specific fuel consumption goal of 152 g/kW-hr. The proposed engine configuration incorporates low heat rejection, in-cylinder components designed for operation at 24 MPa peak cylinder pressure. Water cooling is eliminated by selective oil cooling of the components. A high temperature lubricant will be required due to increased in-cylinder operating temperatures. A two-stage turbocharger air system with intercooling and aftercooling was selected to meet engine boost and BMEP requirements. A turbocompound turbine stage is incorporated for exhaust energy recovery. The concept engine cost was estimated to be 43 percent higher compared to a Caterpillar 3176 engine. The higher initial engine cost is predicted to be offset by reduced operating costs due the lower fuel consumption.

  16. Development of advanced high temperature in-cylinder components and tribological systems for low heat rejection diesel engines, phase 1

    NASA Astrophysics Data System (ADS)

    Kroeger, C. A.; Larson, H. J.

    1992-03-01

    Analysis and concept design work completed in Phase 1 have identified a low heat rejection engine configuration with the potential to meet the Heavy Duty Transport Technology program specific fuel consumption goal of 152 g/kW-hr. The proposed engine configuration incorporates low heat rejection, in-cylinder components designed for operation at 24 MPa peak cylinder pressure. Water cooling is eliminated by selective oil cooling of the components. A high temperature lubricant will be required due to increased in-cylinder operating temperatures. A two-stage turbocharger air system with intercooling and aftercooling was selected to meet engine boost and BMEP requirements. A turbocompound turbine stage is incorporated for exhaust energy recovery. The concept engine cost was estimated to be 43 percent higher compared to a Caterpillar 3176 engine. The higher initial engine cost is predicted to be offset by reduced operating costs due the lower fuel consumption.

  17. Rate independence of material properties and remnant state variables during domain switching by electric field or stress in ferroelectric ceramics at room and high temperatures

    NASA Astrophysics Data System (ADS)

    Ji, Dae Won; Kim, Sang-Joo

    2016-09-01

    Various numbers of electric field or compressive stress pulses with increasing magnitude are applied to a poled lead titanate zirconate rectangular parallelepiped specimen. Changes in linear material properties are estimated from measured responses and plotted versus remnant polarization. The dependence of linear material properties on remnant polarization is shown to be the same independent of the overall rate of domain switching by electric field or stress at room and high temperatures. The evolution path of remnant polarization and strains in the plane of remnant state variables is also found to be equal independent of switching rate at room and high temperatures. Finally, when the values of remnant state variables at high temperature are transformed to those of reference remnant state variables, the evolution path of the reference remnant state variables is compared to be coincident with that of remnant state variables at room temperature, implying the same switching process at different temperatures.

  18. Influence of Crucible Materials on High-temperature Properties of Vacuum-melted Nickel-chromium-cobalt Alloy

    NASA Technical Reports Server (NTRS)

    Decker, R F; Rowe, John P; Freeman, J W

    1957-01-01

    A study of the effect of induction-vacuum-melting procedure on the high-temperature properties of a titanium-and-aluminum-hardened nickel-base alloy revealed that a major variable was the type of ceramic used as a crucible. Reactions between the melt and magnesia or zirconia crucibles apparently increased high-temperature properties by introducing small amounts of boron or zirconium into the melts. Heats melted in alumina crucibles had relatively low rupture life and ductility at 1,600 F and cracked during hot-working as a result of deriving no boron or zirconium from the crucible.

  19. Plasma Processing of Advanced Materials

    SciTech Connect

    Heberlein, Joachim, V.R.; Pfender, Emil; Kortshagen, Uwe

    2005-02-28

    Plasma Processing of Advanced Materials The project had the overall objective of improving our understanding of the influences of process parameters on the properties of advanced superhard materials. The focus was on high rate deposition processes using thermal plasmas and atmospheric pressure glow discharges, and the emphasis on superhard materials was chosen because of the potential impact of such materials on industrial energy use and on the environment. In addition, the development of suitable diagnostic techniques was pursued. The project was divided into four tasks: (1) Deposition of superhard boron containing films using a supersonic plasma jet reactor (SPJR), and the characterization of the deposition process. (2) Deposition of superhard nanocomposite films in the silicon-nitrogen-carbon system using the triple torch plasma reactor (TTPR), and the characterization of the deposition process. (3) Deposition of films consisting of carbon nanotubes using an atmospheric pressure glow discharge reactor. (4) Adapting the Thomson scattering method for characterization of atmospheric pressure non-uniform plasmas with steep spatial gradients and temporal fluctuations. This report summarizes the results.

  20. High-temperature piezoelectric sensing.

    PubMed

    Jiang, Xiaoning; Kim, Kyungrim; Zhang, Shujun; Johnson, Joseph; Salazar, Giovanni

    2013-01-01

    Piezoelectric sensing is of increasing interest for high-temperature applications in aerospace, automotive, power plants and material processing due to its low cost, compact sensor size and simple signal conditioning, in comparison with other high-temperature sensing techniques. This paper presented an overview of high-temperature piezoelectric sensing techniques. Firstly, different types of high-temperature piezoelectric single crystals, electrode materials, and their pros and cons are discussed. Secondly, recent work on high-temperature piezoelectric sensors including accelerometer, surface acoustic wave sensor, ultrasound transducer, acoustic emission sensor, gas sensor, and pressure sensor for temperatures up to 1,250 °C were reviewed. Finally, discussions of existing challenges and future work for high-temperature piezoelectric sensing are presented. PMID:24361928

  1. High-Temperature Piezoelectric Sensing

    PubMed Central

    Jiang, Xiaoning; Kim, Kyungrim; Zhang, Shujun; Johnson, Joseph; Salazar, Giovanni

    2014-01-01

    Piezoelectric sensing is of increasing interest for high-temperature applications in aerospace, automotive, power plants and material processing due to its low cost, compact sensor size and simple signal conditioning, in comparison with other high-temperature sensing techniques. This paper presented an overview of high-temperature piezoelectric sensing techniques. Firstly, different types of high-temperature piezoelectric single crystals, electrode materials, and their pros and cons are discussed. Secondly, recent work on high-temperature piezoelectric sensors including accelerometer, surface acoustic wave sensor, ultrasound transducer, acoustic emission sensor, gas sensor, and pressure sensor for temperatures up to 1,250 °C were reviewed. Finally, discussions of existing challenges and future work for high-temperature piezoelectric sensing are presented. PMID:24361928

  2. Advanced processing of gallium nitride and gallium nitride-based devices: Ultra-high temperature annealing and implantation incorporation

    NASA Astrophysics Data System (ADS)

    Yu, Haijiang

    This dissertation is focused on three fields: ultra-high temperature annealing of GaN, activation of implanted GaN and the implantation incorporation into AlGaN/GaN HEMT processing, with an aim to increase the performance, manufacturability and reliability of AlGaN/GaN HEMTs. First, the ultra high temperature (around 1500°C) annealing of MOCVD grown GaN on sapphire has been studied, and a thermally induced threading dislocation (TD) motion and reaction are reported. Using a rapid thermal annealing (RTA) approach capable of heating 2 inch wafers to around 1500°C with 100 bar N2 over-pressure, evidence of dislocation motion was first observed in transmission electron microscopy (TEM) micrographs of both planar and patterned GaN films protected by an AIN capping layer. An associated decrease in x-ray rocking curve (XRC) full-width-half-maximum (FWHM) was also observed for both the symmetric and asymmetric scans. After annealing, the AIN capping layer remained intact, and optical measurements showed no degradation of the opto-electronic properties of the films. Then activation annealing of Si implants in MOCVD grown GaN has been studied for use in ohmic contacts. Si was implanted in semi-insulating GaN at 100 keV with doses from 5 x 1014 cm-2 to 1.5 x 1016 cm-2. Rapid thermal annealing at 1500°C with 100 bar N2 over-pressure was used for dopant activation, resulting in a minimum sheet resistance of 13.9 O/square for a dose of 7 x 1015 cm-2. Secondary ion mass spectroscopy measurements showed a post-activation broadening of the dopant concentration peak by 20 nm (at half the maximum), while X-Ray triple axis o-2theta scans indicated nearly complete implant damage recovery. Transfer length method measurements of the resistance of Ti/Al/Ni/Au contacts to activated GaN:Si (5 x 1015 cm-2 at 100 keV) indicated lowest contact resistances of 0.07 Omm and 0.02 Omm for as-deposited and subsequently annealed contacts, respectively. Finally, the incorporation of Si implantation

  3. High Temperature Thermosets

    NASA Technical Reports Server (NTRS)

    Hergenrother, Paul M.

    1999-01-01

    A thermoset or network polymer is an organic material where the molecules are tied together through chemical bonds (crosslinks) and therefore they cannot move past one another. As a result, these materials exhibit a certain degree of dimensional stability. The chemical composition and the degree of crosslink density of the thermoset have a pronounced effect upon the properties. High temperature thermosets offer a favorable combination of properties that makes them attractive for many applications. Their most important features are the excellent processability particularly of the low molecular weight precusor forms, the chemical and solvent resistance and the dimensional stability. The market for high temperature thermosets will increase as new uses for them are uncovered and new thermosets with better combinations of properties are developed.

  4. Advanced Rankine and Brayton cycle power systems: Materials needs and opportunities

    NASA Technical Reports Server (NTRS)

    Grisaffe, S. J.; Guentert, D. C.

    1974-01-01

    Conceptual advanced potassium Rankine and closed Brayton power conversion cycles offer the potential for improved efficiency over steam systems through higher operating temperatures. However, for utility service of at least 100,000 hours, materials technology advances will be needed for such high temperature systems. Improved alloys and surface protection must be developed and demonstrated to resist coal combustion gases as well as potassium corrosion or helium surface degradation at high temperatures. Extensions in fabrication technology are necessary to produce large components of high temperature alloys. Long time property data must be obtained under environments of interest to assure high component reliability.

  5. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    SciTech Connect

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome some of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.

  6. An Advanced Integrated Diffusion/Transport Method for the Design, Analysis and Optimization of the Very-High-Temperature Reactors

    SciTech Connect

    Farzad Rahnema; Dingkang Zhang; Abderrafi Ougouag; Frederick Gleicher

    2011-04-04

    The main objective of this research is to develop an integrated diffusion/transport (IDT) method to substantially improve the accuracy of nodal diffusion methods for the design and analysis of Very High Temperature Reactors (VHTR). Because of the presence of control rods in the reflector regions in the Pebble Bed Reactor (PBR-VHTR), traditional nodal diffusion methods do not accurately model these regions, within which diffusion theory breaks down in the vicinity of high neutron absorption and steep flux gradients. The IDT method uses a local transport solver based on a new incident flux response expansion method in the controlled nodes. Diffusion theory is used in the rest of the core. This approach improves the accuracy of the core solution by generating transport solutions of controlled nodes while maintaining computational efficiency by using diffusion solutions in nodes where such a treatment is sufficient. The transport method is initially developed and coupled to the reformulated 3-D nodal diffusion model in the CYNOD code for PBR core design and fuel cycle analysis. This method is also extended to the prismatic VHTR. The new method accurately captures transport effects in highly heterogeneous regions with steep flux gradients. The calculations of these nodes with transport theory avoid errors associated with spatial homogenization commonly used in diffusion methods in reactor core simulators

  7. Fluidized-bed technology enabling the integration of high temperature solar receiver CSP systems with steam and advanced power cycles

    DOE PAGES

    Sakadjian, B.; Hu, S.; Maryamchik, M.; Flynn, T.; Santelmann, K.; Ma, Z.

    2015-06-05

    Solar Particle Receivers (SPR) are under development to drive concentrating solar plants (CSP) towards higher operating temperatures to support higher efficiency power conversion cycles. The novel high temperature SPR-based CSP system uses solid particles as the heat transfer medium (HTM) in place of the more conventional fluids such as molten salt or steam used in current state-of-the-art CSP plants. The solar particle receiver (SPR) is designed to heat the HTM to temperatures of 800 °C or higher which is well above the operating temperatures of nitrate-based molten salt thermal energy storage (TES) systems. The solid particles also help overcome somemore » of the other challenges associated with molten salt-based systems such as freezing, instability and degradation. The higher operating temperatures and use of low cost HTM and higher efficiency power cycles are geared towards reducing costs associated with CSP systems. This paper describes the SPR-based CSP system with a focus on the fluidized-bed (FB) heat exchanger and its integration with various power cycles. Furthermore, the SPR technology provides a potential pathway to achieving the levelized cost of electricity (LCOE) target of $0.06/kWh that has been set by the U.S. Department of Energy's SunShot initiative.« less

  8. Deformation and Damage Studies for Advanced Structural Materials

    NASA Technical Reports Server (NTRS)

    2005-01-01

    Advancements made in understanding deformation and damage of advanced structural materials have enabled the development of new technologies including the attainment of a nationally significant NASA Level 1 Milestone and the provision of expertise to the Shuttle Return to Flight effort. During this collaborative agreement multiple theoretical and experimental research programs, facilitating safe durable high temperature structures using advanced materials, have been conceived, planned, executed. Over 26 publications, independent assessments of structures and materials in hostile environments, were published within this agreement. This attainment has been recognized by 2002 Space Flight Awareness Team Award, 2004 NASA Group Achievement Award and 2003 and 2004 OAI Service Awards. Accomplishments in the individual research efforts are described as follows.

  9. Oxidation and the Effects of High Temperature Exposures on Notched Fatigue Life of an Advanced Powder Metallurgy Disk Superalloy

    NASA Technical Reports Server (NTRS)

    Sudbrack, Chantal K.; Draper, Susan L.; Gorman, Timothy T.; Telesman, Jack; Gab, Timothy P.; Hull, David R.

    2012-01-01

    Oxidation and the effects of high temperature exposures on notched fatigue life were considered for a powder metallurgy processed supersolvus heat-treated ME3 disk superalloy. The isothermal static oxidation response at 704 C, 760 C, and 815 C was consistent with other chromia forming nickel-based superalloys: a TiO2-Cr2O3 external oxide formed with a branched Al2O3 internal subscale that extended into a recrystallized - dissolution layer. These surface changes can potentially impact disk durability, making layer growth rates important. Growth of the external scales and dissolution layers followed a cubic rate law, while Al2O3 subscales followed a parabolic rate law. Cr- rich M23C6 carbides at the grain boundaries dissolved to help sustain Cr2O3 growth to depths about 12 times thicker than the scale. The effect of prior exposures was examined through notched low cycle fatigue tests performed to failure in air at 704 C. Prior exposures led to pronounced debits of up to 99 % in fatigue life, where fatigue life decreased inversely with exposure time. Exposures that produced roughly equivalent 1 m thick external scales at the various isotherms showed statistically equivalent fatigue lives, establishing that surface damage drives fatigue debit, not exposure temperature. Fractographic evaluation indicated the failure mode for the pre-exposed specimens involved surface crack initiations that shifted with exposure from predominately single intergranular initiations with transgranular propagation to multi-initiations from the cracked external oxide with intergranular propagation. Weakened grain boundaries at the surface resulting from the M23C6 carbide dissolution are partially responsible for the intergranular cracking. Removing the scale and subscale while leaving a layer where M23C6 carbides were dissolved did not lead to a significant fatigue life improvement, however, also removing the M23C6 carbide dissolution layer led to nearly full recovery of life, with a

  10. Recent advances in the study of the UO2-PuO2 phase diagram at high temperatures

    NASA Astrophysics Data System (ADS)

    Böhler, R.; Welland, M. J.; Prieur, D.; Cakir, P.; Vitova, T.; Pruessmann, T.; Pidchenko, I.; Hennig, C.; Guéneau, C.; Konings, R. J. M.; Manara, D.

    2014-05-01

    Recently, novel container-less laser heating experimental data have been published on the melting behaviour of pure PuO2 and PuO2-rich compositions in the uranium dioxide-plutonium dioxide system. Such data showed that previous data obtained by more traditional furnace heating techniques were affected by extensive interaction between the sample and its containment. It is therefore paramount to check whether data so far used by nuclear engineers for the uranium-rich side of the pseudo-binary dioxide system can be confirmed or not. In the present work, new data are presented both in the UO2-rich part of the phase diagram, most interesting for the uranium-plutonium dioxide based nuclear fuel safety, and in the PuO2 side. The new results confirm earlier furnace heating data in the uranium-dioxide rich part of the phase diagram, and more recent laser-heating data in the plutonium-dioxide side of the system. As a consequence, it is also confirmed that a minimum melting point must exist in the UO2-PuO2 system, at a composition between x(PuO2) = 0.4 and x(PuO2) = 0.7 and 2900 K ⩽ T ⩽ 3000 K. Taking into account that, especially at high temperature, oxygen chemistry has an effect on the reported phase boundary uncertainties, the current results should be projected in the ternary U-Pu-O system. This aspect has been extensively studied here by X-ray diffraction and X-ray absorption spectroscopy. The current results suggest that uncertainty bands related to oxygen behaviour in the equilibria between condensed phases and gas should not significantly affect the qualitative trend of the current solid-liquid phase boundaries.

  11. Session: CSP Advanced Systems: Optical Materials (Presentation)

    SciTech Connect

    Kennedy, C.

    2008-04-01

    The Optical Materials project description is to characterize advanced reflector, perform accelerated and outdoor testing of commercial and experimental reflector materials, and provide industry support.

  12. Materials Properties Database for Selection of High-Temperature Alloys and Concepts of Alloy Design for SOFC Applications

    SciTech Connect

    Yang, Z Gary; Paxton, Dean M.; Weil, K. Scott; Stevenson, Jeffry W.; Singh, Prabhakar

    2002-11-24

    To serve as an interconnect / gas separator in an SOFC stack, an alloy should demonstrate the ability to provide (i) bulk and surface stability against oxidation and corrosion during prolonged exposure to the fuel cell environment, (ii) thermal expansion compatibility with the other stack components, (iii) chemical compatibility with adjacent stack components, (iv) high electrical conductivity of the surface reaction products, (v) mechanical reliability and durability at cell exposure conditions, (vii) good manufacturability, processability and fabricability, and (viii) cost effectiveness. As the first step of this approach, a composition and property database was compiled for high temperature alloys in order to assist in determining which alloys offer the most promise for SOFC interconnect applications in terms of oxidation and corrosion resistance. The high temperature alloys of interest included Ni-, Fe-, Co-base superal

  13. Copper Alloy For High-Temperature Uses

    NASA Technical Reports Server (NTRS)

    Dreshfield, Robert L.; Ellis, David L.; Michal, Gary

    1994-01-01

    Alloy of Cu/8Cr/4Nb (numbers indicate parts by atom percent) improved over older high-temperature copper-based alloys in that it offers enhanced high temperature strength, resistance to creep, and ductility while retaining most of thermal conductivity of pure copper; in addition, alloy does not become embrittled upon exposure to hydrogen at temperatures as high as 705 degrees C. Designed for use in presence of high heat fluxes and active cooling; for example, in heat exchangers in advanced aircraft and spacecraft engines, and other high-temperature applications in which there is need for such material. High conductivity and hardness of alloy exploited in welding electrodes and in high-voltage and high-current switches and other applications in which wear poses design problem.

  14. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  15. Advanced Materials for Space Applications

    NASA Technical Reports Server (NTRS)

    Pater, Ruth H.; Curto, Paul A.

    2005-01-01

    Since NASA was created in 1958, over 6400 patents have been issued to the agency--nearly one in a thousand of all patents ever issued in the United States. A large number of these inventions have focused on new materials that have made space travel and exploration of the moon, Mars, and the outer planets possible. In the last few years, the materials developed by NASA Langley Research Center embody breakthroughs in performance and properties that will enable great achievements in space. The examples discussed below offer significant advantages for use in small satellites, i.e., those with payloads under a metric ton. These include patented products such as LaRC SI, LaRC RP 46, LaRC RP 50, PETI-5, TEEK, PETI-330, LaRC CP, TOR-LM and LaRC LCR (patent pending). These and other new advances in nanotechnology engineering, self-assembling nanostructures and multifunctional aerospace materials are presented and discussed below, and applications with significant technological and commercial advantages are proposed.

  16. Advanced materials for space applications

    NASA Astrophysics Data System (ADS)

    Pater, Ruth H.; Curto, Paul A.

    2007-12-01

    Since NASA was created in 1958, over 6400 patents have been issued to the agency—nearly one in a thousand of all patents ever issued in the United States. A large number of these inventions have focused on new materials that have made space travel and exploration of the moon, Mars, and the outer planets possible. In the last few years, the materials developed by NASA Langley Research Center embody breakthroughs in performance and properties that will enable great achievements in space. The examples discussed below offer significant advantages for use in small satellites, i.e., those with payloads under a metric ton. These include patented products such as LaRC SI, LaRC RP 46, LaRC RP 50, PETI-5, TEEK, PETI-330, LaRC CP, TOR-LM and LaRC LCR (patent pending). These and other new advances in nanotechnology engineering, self-assembling nanostructures and multifunctional aerospace materials are presented and discussed below, and applications with significant technological and commercial advantages are proposed.

  17. Development of a high-temperature durable catalyst for use in catalytic combustors for advanced automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Tong, H.; Snow, G. C.; Chu, E. K.; Chang, R. L. S.; Angwin, M. J.; Pessagno, S. L.

    1981-01-01

    Durable catalytic reactors for advanced gas turbine engines were developed. Objectives were: to evaluate furnace aging as a cost effective catalytic reactor screening test, measure reactor degradation as a function of furnace aging, demonstrate 1,000 hours of combustion durability, and define a catalytic reactor system with a high probability of successful integration into an automotive gas turbine engine. Fourteen different catalytic reactor concepts were evaluated, leading to the selection of one for a durability combustion test with diesel fuel for combustion conditions. Eight additional catalytic reactors were evaluated and one of these was successfully combustion tested on propane fuel. This durability reactor used graded cell honeycombs and a combination of noble metal and metal oxide catalysts. The reactor was catalytically active and structurally sound at the end of the durability test.

  18. on the High-Temperature Performance of Ni-Based Welding Material NiCrFe-7

    NASA Astrophysics Data System (ADS)

    Mo, Wenlin; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2014-10-01

    The effects of M 23C6 ( M = Cr, Fe) on the high-temperature performance of the NiCrFe-7 welding rods and weld metals were studied by high-temperature tensile tests and microstructure analysis. M 23C6 at the grain boundaries (GBs) has a cube-on-cube coherence with one grain in the NiCrFe-7 weld metals, and the adjacent M 23C6 has the coherence relationship with the same grain. The grain with a coherent M 23C6 has a Cr-depletion region. The number and size of M 23C6 particles can be adjusted by heat treatment and alloying. There are two temperatures [ T E1: 923 K to 1083 K (650 °C to 810 °C) and T E2: 1143 K to 1203 K (870 °C to 930 °C)] at which the GBs and grains of the NiCrFe-7 welding rod have equal strength during the high-temperature tensile test. When the temperatures are between T E1 and T E2, the strength of the GBs is lower than that of the grains, and the tensile fractures are intergranular. When the temperatures are below T E1 or over T E2, the strength of the GBs is higher than that of the grains, and the tensile fractures are dimples. M 23C6 precipitates at the GBs, which deteriorates the ductility of the welding rods at temperature between T E1 and T E2. M 23C6 aggravates ductility-dip-cracking (DDC) in the weld metals. The addition of Nb and Ti can form MX ( M = Ti, Nb, X = C, N), fix C in grain, decrease the initial precipitation temperature of M 23C6, and mitigate the precipitation of M 23C6, which is helpful for minimizing DDC in the weld.

  19. Advanced ceramic materials for next-generation nuclear applications

    NASA Astrophysics Data System (ADS)

    Marra, John

    2011-10-01

    The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high-temperature

  20. High temperature characteristics and solidification microstructures of dental metallic materials. Part III alloys for metal-bond porcelain.

    PubMed

    Nagasawa, Sakae; Yoshida, Takamitsu; Terashima, Nobuyoshi; Mizoguchi, Toshihide; Yagasaki, Hiroshi; Kamijo, Koichiro; Ito, Michio; Platt, Jeffrey A; Oshida, Yoshiki

    2005-03-01

    The thermal expansion rate, coefficient of thermal expansion, and high temperature strength of two types of commercially available alloy for metal-bond porcelain, KIK-HII (KIK) and Degubond-J2 (J2), were evaluated up to the liquidus point temperature using a thermo-mechanical analyzer. Furthermore, microstructure in the solid-liquid coexisting region was observed for evaluation. Our results revealed the following findings: 1. For KIK, solidus point was 1,209.3 +/- 3.2 degrees C, liquidus point was 1,308.3 +/- 7.10 degrees C, and melting expansion rate was 0.41+/- 0.16%. 2. For J2, solidus point was 1,198.3 +/- 0.6 degrees C, liquidus point was 1,253.0 +/- 4.4 degrees C, and melting expansion rate was 4.50 +/- 0.80%. 3. At high temperature, the mechanical characteristics of KIK greatly differed from those of J2. The risk of causing deformation during porcelain baking was suggested for KIK. Removal of segregation during casting was considered difficult in J2. PMID:15881221

  1. High temperature charge and thermal transport properties of the n-type thermoelectric material PbSe.

    SciTech Connect

    Androulakis, J.; Chung, D.-Y.; Su, X.; Zhang, L.; Uher, C.; Hassapis, T. C.; Hatzikraniotis, E.; Paraskevopoulos, K. M.; Kanatzidis, M. G.

    2011-01-01

    We present a detailed study of the charge transport, infrared optical reflectivity, and thermal transport properties of n-type PbSe crystals. A strong scattering, mobility-limiting mechanism was revealed to be at play at temperatures above 500 K. The mechanism is indicative of complex electron-phonon interactions that cannot be explained by conventional acoustic phonon scattering alone. We applied the first-order nonparabolicity approximation to extract the density-of-states effective mass as a function of doping both at room temperature and at 700 K. The results are compared to those of a parabolic band model and in light of doping-dependent studies of the infrared optical reflectivity. The thermal conductivity behavior as a function of temperature shows a strong deviation from the expected Debye-Peierls high-temperature behavior (umklapp dominated) indicating an additional heat-carrying channel, which we associate with optical phonon excitations. The correlation of the thermal conductivity observations to the high-temperature carrier mobility behavior is discussed. The thermoelectric figure of merit exhibits a promising value of {approx} 0.8 at 700 K at {approx} 1.5 x 10{sup 19} cm{sup -3}.

  2. High temperature PEM fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Jianlu; Xie, Zhong; Zhang, Jiujun; Tang, Yanghua; Song, Chaojie; Navessin, Titichai; Shi, Zhiqing; Song, Datong; Wang, Haijiang; Wilkinson, David P.; Liu, Zhong-Sheng; Holdcroft, Steven

    There are several compelling technological and commercial reasons for operating H 2/air PEM fuel cells at temperatures above 100 °C. Rates of electrochemical kinetics are enhanced, water management and cooling is simplified, useful waste heat can be recovered, and lower quality reformed hydrogen may be used as the fuel. This review paper provides a concise review of high temperature PEM fuel cells (HT-PEMFCs) from the perspective of HT-specific materials, designs, and testing/diagnostics. The review describes the motivation for HT-PEMFC development, the technology gaps, and recent advances. HT-membrane development accounts for ∼90% of the published research in the field of HT-PEMFCs. Despite this, the status of membrane development for high temperature/low humidity operation is less than satisfactory. A weakness in the development of HT-PEMFC technology is the deficiency in HT-specific fuel cell architectures, test station designs, and testing protocols, and an understanding of the underlying fundamental principles behind these areas. The development of HT-specific PEMFC designs is of key importance that may help mitigate issues of membrane dehydration and MEA degradation.

  3. Containerless high temperature calorimeter apparatus

    NASA Technical Reports Server (NTRS)

    Lacy, L. L.; Nisen, D. B. (Inventor)

    1981-01-01

    A calorimeter apparatus for measuring high temperature thermophysical properties of materials is disclosed which includes a containerless heating apparatus in which the specimen is suspended and heated by electron bombardment.

  4. High temperature detonator

    DOEpatents

    Johnson, James O.; Dinegar, Robert H.

    1988-01-01

    A detonator assembly is provided which is usable at high temperatures about 300.degree. C. A detonator body is provided with an internal volume defining an anvil surface. A first acceptor explosive is disposed on the anvil surface. A donor assembly having an ignition element, an explosive material, and a flying plate, are placed in the body effective to accelerate the flying plate to impact the first acceptor explosive on the anvil for detonating the first acceptor explosive. A second acceptor explosive is eccentrically located in detonation relationship with the first acceptor explosive to thereafter effect detonation of a main charge.

  5. Analysis and fabrication of tungsten CERMET materials for ultra-high temperature reactor applications via pulsed electric current sintering

    NASA Astrophysics Data System (ADS)

    Webb, Jonathan A.

    The optimized development path for the fabrication of ultra-high temperature W-UO2 CERMET fuel elements were explored within this dissertation. A robust literature search was conducted, which concluded that a W-UO 2 fuel element must contain a fine tungsten microstructure and spherical UO2 kernels throughout the entire consolidation process. Combined Monte Carlo and Computational Fluid Dynamics (CFD) analysis were used to determine the effects of rhenium and gadolinia additions on the performance of W-UO 2 fuel elements at refractory temperatures and in dry and water submerged environments. The computational analysis also led to the design of quasi-optimized fuel elements that can meet thermal-hydraulic and neutronic requirements A rigorous set of experiments were conducted to determine if Pulsed Electric Current Sintering (PECS) can fabricate tungsten and W-Ce02 specimens to the required geometries, densities and microstructures required for high temperature fuel elements as well as determine the mechanisms involved within the PECS consolidation process. The CeO2 acts as a surrogate for UO 2 fuel kernels in these experiments. The experiments seemed to confirm that PECS consolidation takes place via diffusional mass transfer methods; however, the densification process is rapidly accelerated due to the effects of current densities within the consolidating specimen. Fortunately the grain growth proceeds at a traditional rate and the PECS process can yield near fully dense W and W-Ce02 specimens with a finer microstructure than other sintering techniques. PECS consolidation techniques were also shown to be capable of producing W-UO2 segments at near-prototypic geometries; however, great care must be taken to coat the fuel particles with tungsten prior to sintering. Also, great care must be taken to ensure that the particles remain spherical in geometry under the influence of a uniaxial stress as applied during PECS, which involves mixing different fuel kernel sizes in

  6. A facile approach to derive binder protective film on high voltage spinel cathode materials against high temperature degradation

    NASA Astrophysics Data System (ADS)

    Chou, Wei-Yu; Jin, Yi-Chun; Duh, Jenq-Gong; Lu, Cheng-Zhang; Liao, Shih-Chieh

    2015-11-01

    The electrochemical performance of spinel LiNi0.5Mn1.5O4 cathode combined with different binders at elevated temperature is firstly investigated. The water soluble binder, such as sodium carboxymethyl cellulose (CMC) and sodium alginate (SA), is compared with the polyvinylidene difluoride (PVdF) binder used in non-aqueous process. The aqueous process can meet the need of Li-ion battery industry due to environmental-friendly and cost effectiveness by replacing toxic organic solvent, such as N-methyl-pyrrolidone (NMP). In this study, a significantly improved high temperature cycling performance is successfully obtained as compared to the traditional PVdF binder. The aqueous binder can serve as a protective film which inhibits the serious Ni and Mn dissolution especially at elevated temperature. Our result demonstrates a facile approach to solve the problem of capacity fading for high voltage spinel cathodes.

  7. Interfacial optimization of tungsten fibre-reinforced copper for high-temperature heat sink material for fusion application

    NASA Astrophysics Data System (ADS)

    Herrmann, A.; Schmid, K.; Balden, M.; Bolt, H.

    2009-04-01

    W fibre-reinforced Cu shows great promise to improve the mechanical performance at high-temperatures compared to conventional Cu-based alloys. Focus was placed on the optimization of the interface to achieve an enhanced adhesion between W fibre and Cu matrix. The interfacial properties were investigated through pull-out measurements of single matrix-coated fibres for different interfacial concepts. The interfacial adhesion of W and Cu is determined solely through mechanical interlocking. Interdiffusion and segregations experiment showed that there are no interface reactions between W and Cu at elevated temperatures. From the investigated interfacial concepts, a stepwise graded transition interface with additional heat treatment was found to achieve the highest interfacial shear strength. The thermal stability of the MMC in thermal cycling tests can be assured by depositing a stepwise graded transition between W fibre and Cu matrix.

  8. High temperature structural silicides

    SciTech Connect

    Petrovic, J.J.

    1997-03-01

    Structural silicides have important high temperature applications in oxidizing and aggressive environments. Most prominent are MoSi{sub 2}-based materials, which are borderline ceramic-intermetallic compounds. MoSi{sub 2} single crystals exhibit macroscopic compressive ductility at temperatures below room temperature in some orientations. Polycrystalline MoSi{sub 2} possesses elevated temperature creep behavior which is highly sensitive to grain size. MoSi{sub 2}-Si{sub 3}N{sub 4} composites show an important combination of oxidation resistance, creep resistance, and low temperature fracture toughness. Current potential applications of MoSi{sub 2}-based materials include furnace heating elements, molten metal lances, industrial gas burners, aerospace turbine engine components, diesel engine glow plugs, and materials for glass processing.

  9. Development and characterization of high temperature, high energy density dielectric materials to establish routes towards power electronics capacitive devices

    NASA Astrophysics Data System (ADS)

    Shay, Dennis P.

    The maximum electrostatic energy density of a capacitor is a function of the relative permittivity (epsilonr) and the square of the dielectric breakdown strength (Eb). Currently, state-of-the art high temperature (>200 °C), SiC-based power electronics utilize CaZrO3-rich NP0/C0G-type capacitors, which have low relative permittivities of epsilonr ˜ 30-40, high breakdown strengths (> 1.0 MV/cm), and are chosen for their minimal change in energy storage with temperature. However, with operating temperatures exceeding the rated temperatures for such capacitors, there is an opportunity to develop new dielectric ceramics having higher energy densities and volumetric efficiencies at high temperatures (>200 °C) by utilizing higher permittivity dielectrics while maintaining high breakdown strengths via doping. The solid solution behavior of was characterized in order to determine the optimal composition for balancing permittivity and dielectric breakdown strength to obtain high energy densities at elevated temperatures. Characterization by X-ray diffraction (XRD) showed Vegard's law behavior across the solid solution with minimal 2nd phases. To determine a Ca(TixZr1-x)O3 composition that will also minimize electronic or band conduction, the optical properties of the Ca(TixZr1-x)O3 solid solution were investigated to identify a composition on the CaTiO3 - rich end of the solid solution with a large band gap. Both ultraviolet-visible diffuse reflectance spectroscopy (UV-Vis) and spectroscopic ellipsometry were utilized to determine the Ca(TixZr1-x)O3 band gaps and optical properties. The resistivity at 250 °C scaled with the band gap energy across the solid solution. Comparing the current-voltage (I--V) behavior at 250 °C for Ca(Tix-yMnyZr0.2)O3 (CTZ + Mn) where x = 0.7, 0.8, 0.9, and y = 0.005, it was found that the Ca(Ti 0.795Mn0.005Zr0.2)O3 composition showed the lowest current density and a decrease in current density of 5 orders of magnitude compared to the un

  10. Advanced materials: Information and analysis needs

    SciTech Connect

    Curlee, T.R.; Das, S.; Lee, R.; Trumble, D.

    1990-09-01

    This report presents the findings of a study to identify the types of information and analysis that are needed for advanced materials. The project was sponsored by the US Bureau of Mines (BOM). It includes a conceptual description of information needs for advanced materials and the development and implementation of a questionnaire on the same subject. This report identifies twelve fundamental differences between advanced and traditional materials and discusses the implications of these differences for data and analysis needs. Advanced and traditional materials differ significantly in terms of physical and chemical properties. Advanced material properties can be customized more easily. The production of advanced materials may differ from traditional materials in terms of inputs, the importance of by-products, the importance of different processing steps (especially fabrication), and scale economies. The potential for change in advanced materials characteristics and markets is greater and is derived from the marriage of radically different materials and processes. In addition to the conceptual study, a questionnaire was developed and implemented to assess the opinions of people who are likely users of BOM information on advanced materials. The results of the questionnaire, which was sent to about 1000 people, generally confirm the propositions set forth in the conceptual part of the study. The results also provide data on the categories of advanced materials and the types of information that are of greatest interest to potential users. 32 refs., 1 fig., 12 tabs.

  11. Enhanced thermoelectric performance driven by high-temperature phase transition in the phase change material Ge4SbTe5

    DOE PAGES

    Williams, Jared B.; Lara-Curzio, Edgar; Cakmak, Ercan; Watkins, Thomas R.; Morelli, Donald T.

    2015-05-15

    Phase change materials are identified for their ability to rapidly alternate between amorphous and crystalline phases and have large contrast in the optical/electrical properties of the respective phases. The materials are primarily used in memory storage applications, but recently they have also been identified as potential thermoelectric materials. Many of the phase change materials researched today can be found on the pseudo-binary (GeTe)1-x(Sb2Te3)x tie-line. While many compounds on this tie-line have been recognized as thermoelectric materials, here we focus on Ge4SbTe5, a single phase compound just off of the (GeTe)1-x(Sb2Te3)x tie-line, that forms in a stable rocksalt crystal structure atmore » room temperature. We find that stoichiometric and undoped Ge4SbTe5 exhibits a thermal conductivity of ~1.2 W/m-K at high temperature and a large Seebeck coefficient of ~250 μV/K. The resistivity decreases dramatically at 623 K due to a structural phase transition which lends to a large enhancement in both thermoelectric power factor and thermoelectric figure of merit at 823 K. In a more general sense the research presents evidence that phase change materials can potentially provide a new route to highly efficient thermoelectric materials for power generation at high temperature.« less

  12. Advanced materials for space nuclear power systems

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Grobstein, Toni L.; Ellis, David L.

    1991-01-01

    The overall philosophy of the research was to develop and characterize new high temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites for heat rejection fins, and tungsten fiber reinforced niobium matrix composites for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  13. Advanced materials for space nuclear power systems

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Grobstein, Toni L.; Ellis, David L.

    1991-01-01

    The overall philosophy of the research was to develop and characterize new high temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites for heat rejection fins, and tungsten fiber reinforced niobium matrix composites for fuel containment and structural supports considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  14. High Temperature Piezoelectric Drill

    NASA Technical Reports Server (NTRS)

    Bao, Xiaoqi; Scott, James; Boudreau, Kate; Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Shrout, Tom; Zhang, Shujun

    2009-01-01

    The current NASA Decadal mission planning effort has identified Venus as a significant scientific target for a surface in-situ sampling/analyzing mission. The Venus environment represents several extremes including high temperature (460 deg C), high pressure (9 MPa), and potentially corrosive (condensed sulfuric acid droplets that adhere to surfaces during entry) environments. This technology challenge requires new rock sampling tools for these extreme conditions. Piezoelectric materials can potentially operate over a wide temperature range. Single crystals, like LiNbO3, have a Curie temperature that is higher than 1000 deg C and the piezoelectric ceramics Bismuth Titanate higher than 600 deg C. A study of the feasibility of producing piezoelectric drills that can operate in the temperature range up to 500 deg C was conducted. The study includes the high temperature properties investigations of engineering materials and piezoelectric ceramics with different formulas and doping. The drilling performances of a prototype Ultrasonic/Sonic Drill/Corer (USDC) using high temperate piezoelectric ceramics and single crystal were tested at temperature up to 500 deg C. The detailed results of our study and a discussion of the future work on performance improvements are presented in this paper.

  15. Very high temperature chemistry: Science justification for containerless experimentation in space

    NASA Technical Reports Server (NTRS)

    Hofmeister, William H.; Nordine, Paul

    1990-01-01

    A summary is presented of the justification for application of containerless processing in space to high temperature science. Low earth orbit offers a gravitational environment that allows samples to be positioned in an experimental apparatus by very small forces. Well controlled experiments become possible on reactive materials at high temperatures in a reasonably quiescent state and without container contamination. This provides an opportunity to advance the science of high temperature chemistry that can only be realized with a commitment by NASA to provide advanced facilities for in-space containerless study of materials at very high temperature.

  16. Advanced Materials and Processing 2010

    NASA Astrophysics Data System (ADS)

    Zhang, Yunfeng; Su, Chun Wei; Xia, Hui; Xiao, Pengfei

    2011-06-01

    Strain sensors made from MWNT/polymer nanocomposites / Gang Yin, Ning Hu and Yuan Li -- Shear band evolution and nanostructure formation in titanium by cold rolling / Dengke Yang, Peter D. Hodgson and Cuie Wen -- Biodegradable Mg-Zr-Ca alloys for bone implant materials / Yuncang Li ... [et al.] -- Hydroxyapatite synthesized from nanosized calcium carbonate via hydrothermal method / Yu-Shiang Wu, Wen-Ku Chang and Min Jou -- Modeling of the magnetization process and orthogonal fluxgate sensitivity of ferromagnetic micro-wire arrays / Fan Jie ... [et al.] -- Fabrication of silicon oxide nanowires on Ni coated silicon substrate by simple heating process / Bo Peng and Kwon-Koo Cho -- Deposition of TiOxNy thin films with various nitrogen flow rate: growth behavior and structural properties / S.-J. Cho ... [et al.] -- Observation on photoluminescence evolution in 300 KeV self-ion implanted and annealed silicon / Yu Yang ... [et al.] -- Facile synthesis of lithium niobate from a novel precursor H[symbol] / Meinan Liu ... [et al.] -- Effects of the buffer layers on the adhesion and antimicrobial properties of the amorphous ZrAlNiCuSi films / Pai-Tsung Chiang ... [et al.] -- Fabrication of ZnO nanorods by electrochemical deposition process and its photovoltaic properties / Jin-Hwa Kim ... [et al.] -- Cryogenic resistivities of NbTiAlVTaLax, CoCrFeNiCu and CoCrFeNiAl high entropy alloys / Xiao Yang and Yong Zhang -- Modeling of centrifugal force field and the effect on filling and solidification in centrifugal casting / Wenbin Sheng, Chunxue Ma and Wanli Gu -- Electrochemical properties of TiO[symbol] nanotube arrays film prepared by anodic oxidation / Young-Jin Choi ... [et al.] -- Effect of Ce additions on high temperature properties of Mg-5Sn-3Al-1Zn alloy / Byoung Soo Kang ... [et al.] -- Sono-electroless plating of Ni-Mo-P film / Atsushi Chiba, Masato Kanou and Wen-Chang Wu -- Diameter dependence of giant magneto-impedance effect in co-based melt extracted amorphous

  17. Examination of CeFe[subscript 4]Sb[subscript 12] upon exposure to air: Is this material appropriate for use in terrestrial, high-temperature thermoelectric devices?

    SciTech Connect

    Sklad, Alina C.; Gaultois, Michael W.; Grosvenor, Andrew P.

    2010-08-20

    The rare-earth (RE) filled skutterudites (e.g., CeFe{sub 4}Sb{sub 12}) have been proposed for use in the next-generation of high-temperature thermoelectric devices. In this investigation, the influence of air exposure on the stability of CeFe{sub 4}Sb{sub 12} has been studied for temperatures ranging from 300 K to 1073 K. Examination of the material after exposure to air at these temperatures using thermogravimetric analysis, powder X-ray diffraction, and X-ray absorption near-edge spectroscopy has shown that above 573 K, CeFe{sub 4}Sb{sub 12} decomposes and then rapidly oxidizes. This temperature is much lower than the maximum operating temperature proposed for high-temperature thermoelectric devices used to recover the waste heat from vehicle exhaust systems (700-773 K).

  18. High temperature characteristics and solidification microstructures of dental metallic materials part I: silver-palladium-copper-gold alloy.

    PubMed

    Nagasawa, Sakae; Yoshida, Takamitsu; Mizoguchi, Toshihide; Terashima, Nobuyoshi; Ito, Michio; Platt, Jeffrey A; Oshida, Yoshiki

    2003-09-01

    Ag-Pd-Cu-Au alloy was subjected to a Thermo-Mechanical Analyzer to investigate high temperature properties up to its liquidus temperature. Microstructural examination and elemental analysis with EPMA were also conducted in the solid/liquid mixture region. The following conclusions were obtained. (1) The solidus temperature was 838.3 +/- 2.52 degrees C and 957.7 +/- 1.53 degrees C for the liquidus point. (2) Thermal expansion coefficients were 1.39 +/- 0.08% at the solidus, 2.338 +/- 0.13% at the liquidus, and the melting expansion coefficient was 0.932 +/- 0.058%. (3) The expansion during melting was controlled by a small amount of pressure such as 1/100 of the air pressure, therefore the fit accuracy of castings is suggested not to be influenced by the solidification shrinkage. (4) Although the softening heat treatment and casting exhibited an influence on thermal expansion behavior, casting temperature in addition to post-casting plastic deformation did not show an effect on the thermal expansion. (5) The yield strength at 750 degrees C was reduced down to about 1/400 of that at room temperature, and the modulus of elasticity was about 1/100 of the room temperature value. PMID:14620990

  19. Advanced Reflector and Absorber Materials (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Fact sheet describing NREL CSP Program capabilities in the area of advanced reflector and absorber materials: evaluating performance, determining degradation rates and lifetime, and developing new coatings.

  20. Advanced Materials and Processing 2010

    NASA Astrophysics Data System (ADS)

    Zhang, Yunfeng; Su, Chun Wei; Xia, Hui; Xiao, Pengfei

    2011-06-01

    Strain sensors made from MWNT/polymer nanocomposites / Gang Yin, Ning Hu and Yuan Li -- Shear band evolution and nanostructure formation in titanium by cold rolling / Dengke Yang, Peter D. Hodgson and Cuie Wen -- Biodegradable Mg-Zr-Ca alloys for bone implant materials / Yuncang Li ... [et al.] -- Hydroxyapatite synthesized from nanosized calcium carbonate via hydrothermal method / Yu-Shiang Wu, Wen-Ku Chang and Min Jou -- Modeling of the magnetization process and orthogonal fluxgate sensitivity of ferromagnetic micro-wire arrays / Fan Jie ... [et al.] -- Fabrication of silicon oxide nanowires on Ni coated silicon substrate by simple heating process / Bo Peng and Kwon-Koo Cho -- Deposition of TiOxNy thin films with various nitrogen flow rate: growth behavior and structural properties / S.-J. Cho ... [et al.] -- Observation on photoluminescence evolution in 300 KeV self-ion implanted and annealed silicon / Yu Yang ... [et al.] -- Facile synthesis of lithium niobate from a novel precursor H[symbol] / Meinan Liu ... [et al.] -- Effects of the buffer layers on the adhesion and antimicrobial properties of the amorphous ZrAlNiCuSi films / Pai-Tsung Chiang ... [et al.] -- Fabrication of ZnO nanorods by electrochemical deposition process and its photovoltaic properties / Jin-Hwa Kim ... [et al.] -- Cryogenic resistivities of NbTiAlVTaLax, CoCrFeNiCu and CoCrFeNiAl high entropy alloys / Xiao Yang and Yong Zhang -- Modeling of centrifugal force field and the effect on filling and solidification in centrifugal casting / Wenbin Sheng, Chunxue Ma and Wanli Gu -- Electrochemical properties of TiO[symbol] nanotube arrays film prepared by anodic oxidation / Young-Jin Choi ... [et al.] -- Effect of Ce additions on high temperature properties of Mg-5Sn-3Al-1Zn alloy / Byoung Soo Kang ... [et al.] -- Sono-electroless plating of Ni-Mo-P film / Atsushi Chiba, Masato Kanou and Wen-Chang Wu -- Diameter dependence of giant magneto-impedance effect in co-based melt extracted amorphous