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Sample records for advanced low-cost manufacturing

  1. Development of advanced manufacturing technologies for low cost hydrogen storage vessels

    SciTech Connect

    Leavitt, Mark; Lam, Patrick

    2014-12-29

    The U.S. Department of Energy (DOE) defined a need for low-cost gaseous hydrogen storage vessels at 700 bar to support cost goals aimed at 500,000 units per year. Existing filament winding processes produce a pressure vessel that is structurally inefficient, requiring more carbon fiber for manufacturing reasons, than would otherwise be necessary. Carbon fiber is the greatest cost driver in building a hydrogen pressure vessel. The objective of this project is to develop new methods for manufacturing Type IV pressure vessels for hydrogen storage with the purpose of lowering the overall product cost through an innovative hybrid process of optimizing composite usage by combining traditional filament winding (FW) and advanced fiber placement (AFP) techniques. A numbers of vessels were manufactured in this project. The latest vessel design passed all the critical tests on the hybrid design per European Commission (EC) 79-2009 standard except the extreme temperature cycle test. The tests passed include burst test, cycle test, accelerated stress rupture test and drop test. It was discovered the location where AFP and FW overlap for load transfer could be weakened during hydraulic cycling at 85°C. To design a vessel that passed these tests, the in-house modeling software was updated to add capability to start and stop fiber layers to simulate the AFP process. The original in-house software was developed for filament winding only. Alternative fiber was also investigated in this project, but the added mass impacted the vessel cost negatively due to the lower performance from the alternative fiber. Overall the project was a success to show the hybrid design is a viable solution to reduce fiber usage, thus driving down the cost of fuel storage vessels. Based on DOE’s baseline vessel size of 147.3L and 91kg, the 129L vessel (scaled to DOE baseline) in this project shows a 32% composite savings and 20% cost savings when comparing Vessel 15 hybrid design and the Quantum

  2. Advanced Materials and Manufacturing for Low-Cost, High-Performance Liquid Rocket Combustion Chambers

    NASA Technical Reports Server (NTRS)

    Williams, Brian E.; Arrieta, Victor M.

    2013-01-01

    A document describes the low-cost manufacturing of C103 niobium alloy combustion chambers, and the use of a high-temperature, oxidation-resistant coating that is superior to the standard silicide coating. The manufacturing process involved low-temperature spray deposition of C103 on removable plastic mandrels produced by rapid prototyping. Thin, vapor-deposited platinum-indium coatings were shown to substantially improve oxidation resistance relative to the standard silicide coating. Development of different low-cost plastic thrust chamber mandrel materials and prototyping processes (selective laser sintering and stereolithography) yielded mandrels with good dimensional accuracy (within a couple of mils) for this stage of development. The feasibility of using the kinetic metallization cold-spray process for fabrication of free-standing C1O3 thrusters on removable plastic mandrels was also demonstrated. The ambient and elevated temperature mechanical properties of the material were shown to be reasonably good relative to conventionally processed C103, but the greatest potential benefit is that coldsprayed chambers require minimal post-process machining, resulting in substantially lower machining and material costs. The platinum-iridium coating was shown to provide greatly increased oxidation resistance over the silicide when evaluated through oxyacetylene torch testing to as high as 300 F (= 150 C). The iridium component minimizes reaction with the niobium alloy chamber at high temperatures, and provides the high-temperature oxidation resistance needed at the throat.

  3. V1.6 Development of Advanced Manufacturing Technologies for Low Cost Hydrogen Storage Vessels

    SciTech Connect

    Leavitt, Mark; Lam, Patrick; Nelson, Karl M.; johnson, Brice A.; Johnson, Kenneth I.; Alvine, Kyle J.; Ruiz, Antonio; Adams, Jesse

    2012-10-01

    The goal of this project is to develop an innovative manufacturing process for Type IV high-pressure hydrogen storage vessels, with the intent to significantly lower manufacturing costs. Part of the development is to integrate the features of high precision AFP and commercial FW. Evaluation of an alternative fiber to replace a portion of the baseline fiber will help to reduce costs further.

  4. Manufacturing Large Membrane Mirrors at Low Cost

    NASA Technical Reports Server (NTRS)

    2007-01-01

    Relatively inexpensive processes have been developed for manufacturing lightweight, wide-aperture mirrors that consist mainly of reflectively coated, edge-supported polyimide membranes. The polyimide and other materials in these mirrors can withstand the environment of outer space, and the mirrors have other characteristics that make them attractive for use on Earth as well as in outer space: With respect to the smoothness of their surfaces and the accuracy with which they retain their shapes, these mirrors approach the optical quality of heavier, more expensive conventional mirrors. Unlike conventional mirrors, these mirrors can be stowed compactly and later deployed to their full sizes. In typical cases, deployment would be effected by inflation. Potential terrestrial and outer-space applications for these mirrors include large astronomical telescopes, solar concentrators for generating electric power and thermal power, and microwave reflectors for communication, radar, and short-distance transmission of electric power. The relatively low cost of manufacturing these mirrors stems, in part, from the use of inexpensive tooling. Unlike in the manufacture of conventional mirrors, there is no need for mandrels or molds that have highly precise surface figures and highly polished surfaces. The surface smoothness is an inherent property of a polyimide film. The shaped area of the film is never placed in contact with a mold or mandrel surface: Instead the shape of a mirror is determined by a combination of (1) the shape of a fixture that holds the film around its edge and (2) control of manufacturing- process parameters. In a demonstration of this manufacturing concept, spherical mirrors having aperture diameters of 0.5 and 1.0 m were fabricated from polyimide films having thicknesses ranging from <20 m to 150 m. These mirrors have been found to maintain their preformed shapes following deployment.

  5. Low Cost Manufacturing of Composite Cryotanks

    NASA Technical Reports Server (NTRS)

    Meredith, Brent; Palm, Tod; Deo, Ravi; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    This viewgraph presentation reviews research and development of cryotank manufacturing conducted by Northrup Grumman. The objectives of the research and development included the development and validation of manufacturing processes and technology for fabrication of large scale cryogenic tanks, the establishment of a scale-up and facilitization plan for full scale cryotanks, the development of non-autoclave composite manufacturing processes, the fabrication of subscale tank joints for element tests, the performance of manufacturing risk reduction trials for the subscale tank, and the development of full-scale tank manufacturing concepts.

  6. Low-Cost Manufacturing of High- Temperature Polymer Composites

    NASA Technical Reports Server (NTRS)

    Sutter, James K.

    1998-01-01

    Major goals of NASA and the Integrated High Performance Turbine Engine Technology (IHPTET) initiative include improvements in the affordability of propulsion systems, significant increases in the thrust/weight ratio, and increases in the temperature capability of components of gas turbine engines. Members of NASA Lewis Research Center's HITEMP project worked cooperatively with Allison Advanced Development Corporation to develop a manufacturing method to produce low-cost components for gas turbine engines. Affordability for these polymer composites is defined by the savings in acquisition and life-cycle costs associated with engine weight reduction. To lower engine component costs, the Lewis/Allison team focused on chopped graphite fiber/polyimide resin composites. The high-temperature polyimide resin chosen, PMR-II-50, was developed at NASA Lewis.

  7. Additive Manufacturing of Low Cost Upper Stage Propulsion Components

    NASA Technical Reports Server (NTRS)

    Protz, Christopher; Bowman, Randy; Cooper, Ken; Fikes, John; Taminger, Karen; Wright, Belinda

    2014-01-01

    NASA is currently developing Additive Manufacturing (AM) technologies and design tools aimed at reducing the costs and manufacturing time of regeneratively cooled rocket engine components. These Low Cost Upper Stage Propulsion (LCUSP) tasks are funded through NASA's Game Changing Development Program in the Space Technology Mission Directorate. The LCUSP project will develop a copper alloy additive manufacturing design process and develop and optimize the Electron Beam Freeform Fabrication (EBF3) manufacturing process to direct deposit a nickel alloy structural jacket and manifolds onto an SLM manufactured GRCop chamber and Ni-alloy nozzle. In order to develop these processes, the project will characterize both the microstructural and mechanical properties of the SLMproduced GRCop-84, and will explore and document novel design techniques specific to AM combustion devices components. These manufacturing technologies will be used to build a 25K-class regenerative chamber and nozzle (to be used with tested DMLS injectors) that will be tested individually and as a system in hot fire tests to demonstrate the applicability of the technologies. These tasks are expected to bring costs and manufacturing time down as spacecraft propulsion systems typically comprise more than 70% of the total vehicle cost and account for a significant portion of the development schedule. Additionally, high pressure/high temperature combustion chambers and nozzles must be regeneratively cooled to survive their operating environment, causing their design to be time consuming and costly to build. LCUSP presents an opportunity to develop and demonstrate a process that can infuse these technologies into industry, build competition, and drive down costs of future engines.

  8. Low-cost mirror substrates: manufacturing process evolution

    NASA Astrophysics Data System (ADS)

    Rosala, Francois; Meyer, Michele; Bes de Berc, Jean-Sebastien; Roussel, Andre; Beriot, Emmanuel

    1997-12-01

    In the framework of the Megajoule Laser project driven by the French Atomic Energy Board, one of the most valuable optical programs in term of material volume as well as in term of component size, the actual glasses and production means appear to be inconsistent with the economical objectives. Corning proposed an alternative, based on the use of a low cost glass, together with an evolution of the production process. Combining its experience in quality optical glasses manufacturing and its mastery of forming processes, Corning conducted a production cost reduction program; the objective of this program was to validate the concept of large slab melting (about 2000 kg each), where blocks are cut off, versus the conventional single block (about 100 kg) melting. Economical improvements are based on a reduction of lost time (mold change) and production lead- time by increasing the feeding yield, on a better glass utilization, and a reduced number of molds. The technical issues were: increase the feeding yield maintaining a given glass quality level, reduce the glass allowance, improve the materials of the molds, reinforce the thermal process control, automatism of critical operations, especially at the start-up and at the end of the mold feeding. Despite the long production cycle, about 3 months including melting and annealing, the first results carry the technological options set-up.

  9. Low-cost mirror substrates: manufacturing process evolution

    NASA Astrophysics Data System (ADS)

    Rosala, Francois; Meyer, Michele; Bes de Berc, Jean-Sebastien; Roussel, Andre; Beriot, Emmanuel

    1996-08-01

    In the framework of the megajoule laser project driven by the french atomic energy board, one of the most valuable optical programs in terms of material volume as well as in terms of component size, the actual glasses and production means appear to be inconsistent with the economical objectives. Corning proposed an alternative, based on the use of a low cost glass, together with an evolution of the production process. Combining its experience in quality optical glasses manufacturing and its mastery of forming processes, Corning conducted a production cost reduction program; the objective of this program was to validate the concept of large slab melting, where blocks are cut off, versus the conventional single block melting. Economical improvements are based on a reduction of lost time and production lead-time by increasing the feeding yield, on a better glass utilization, and a reduced number of molds. The technical issues were: increase the feeding yield maintaining a given glass quality level, reduce the glass allowance, improve the materials of the molds, reinforce the thermal process control, automatism of critical operations, especially at the start-up and at the end of the mold feeding.

  10. Innovative manufacturing and materials for low cost lithium ion batteries

    SciTech Connect

    Carlson, Steven

    2015-12-29

    This project demonstrated entirely new manufacturing process options for lithium ion batteries with major potential for improved cost and performance. These new manufacturing approaches are based on the use of the new electrode-coated separators instead of the conventional electrode-coated metal current collector foils. The key enabler to making these electrode-coated separators is a new and unique all-ceramic separator with no conventional porous plastic separator present. A simple, low cost, and high speed manufacturing process of a single coating of a ceramic pigment and polymer binder onto a re-usable release film, followed by a subsequent delamination of the all-ceramic separator and any layers coated over it, such as electrodes and metal current collectors, was utilized. A suitable all-ceramic separator was developed that demonstrated the following required features needed for making electrode-coated separators: (1) no pores greater than 100 nanometer (nm) in diameter to prevent any penetration of the electrode pigments into the separator; (2) no shrinkage of the separator when heated to the high oven heats needed for drying of the electrode layer; and (3) no significant compression of the separator layer by the high pressure calendering step needed to densify the electrodes by about 30%. In addition, this nanoporous all-ceramic separator can be very thin at 8 microns thick for increased energy density, while providing all of the performance features provided by the current ceramic-coated plastic separators used in vehicle batteries: improved safety, longer cycle life, and stability to operate at voltages up to 5.0 V in order to obtain even more energy density. The thin all-ceramic separator provides a cost savings of at least 50% for the separator component and by itself meets the overall goal of this project to reduce the cell inactive component cost by at least 20%. The all-ceramic separator also enables further cost savings by its excellent heat stability

  11. Manufacturing of Monolithic Electrodes from Low-Cost Renewable Resources

    SciTech Connect

    McNutt, Nichiolas William; Rios, Orlando; Johs, Alexander; Tenhaeff, Wyatt E; Chatterjee, Sabornie; Keffer, David

    2014-01-01

    Lignin, a low-cost, biomass derived precursor, was selected as an alternative for carbon based free standing anodes in Li-ion batteries. Industrially scalable melt-spinning and melt-blowing synthesis methods were developed at Oak Ridge National Laboratory that are compatible with industrially viable production. Engineering studies predict that LCFs can be manufactured at $3/lb using these technologies, which compares favorably to $12/lb for battery grade graphite. The physical properties of lignin carbon fibers, specifically the tunable electrochemical and thermal transport, are suitable for energy storage applications as both an active material and current collector. The elimination of inactive components in the slurry-coated electrodes was enabled by LCF processing parameters modifications to produce monolithic mats in which the fibers are electrically interconnected. These mats were several hundreds of micrometers thick, and the fibers functioned as both current collector and active material by virtue of their mixed ionic/electronic conductivities. The LCFs were coated onto copper current collectors with PVDF binder and conductive carbon additive through conventional slurry processing. Galvanostatic cycling of the LCFs against Li revealed reversible capacities greater than 300 mAh/g. The coulombic efficiencies were over 99.8%. The mats were galvanostatically cycled in half cells against Li. Specific capacities as high as 250 mAh/g were achieved approximately 17% lower than the capacities of the same fibers in slurries. However, there were no inactive materials reducing the practical specific capacity of the entire electrode construction. Lithiation and delithiation of the LCFs proceeded with coulombic efficiencies greater than 99.9%, and the capacity retention was greater than 99% over 100 cycles at a rate of 15 mA/g. Research sponsored by the Laboratory Directed Research and Development Program of Oak Ridge National Laboratory, managed by UT-Battelle, LLC, for

  12. Low Cost Manufacturing Approach of High Temperature PMC Components

    NASA Technical Reports Server (NTRS)

    Kannmacher, Kevin

    1997-01-01

    The overall objective is to develop a satisfactory sheet molding compound (SMC) of a high temperature polyimide, such as PMR-11-50, VCAP-75, or NB2-76, and to develop compression molding processing parameters for a random, chopped fiber, high temperature, sheet molding compound that will be more affordable than the traditional hand lay-up fabrication methods. Compression molding will reduce manufacturing costs of composites by: (1) minimizing the conventional machining required after fabrication due to the use of full 360 deg matched tooling, (2) reducing fabrication time by minimizing the intensive hand lay-up operations associated with individual ply fabrication techniques, such as ply orientation and ply count and (3) possibly reducing component mold time by advanced B-staging prior to molding. This program is an integral part of Allison's T406/AE engine family's growth plan, which will utilize technologies developed under NASA's Sub-sonic Transport (AST) programs, UHPTET initiatives, and internally through Allison's IR&D projects. Allison is aggressively pursuing this next generation of engines, with both commercial and military applications, by reducing the overall weight of the engine through the incorporation of advanced, lightweight, high temperature materials, such as polymer matrix composites. This infusion of new materials into the engine is also a major factor in reducing engine cost because it permits the use of physically smaller structural components to achieve the same thrust levels as the generation that it replaced. A lighter, more efficient propulsion system translates to a substantial cost and weight savings to an airframe's structure.

  13. Low Cost Lithography Tool for High Brightness LED Manufacturing

    SciTech Connect

    Andrew Hawryluk; Emily True

    2012-06-30

    The objective of this activity was to address the need for improved manufacturing tools for LEDs. Improvements include lower cost (both capital equipment cost reductions and cost-ofownership reductions), better automation and better yields. To meet the DOE objective of $1- 2/kilolumen, it will be necessary to develop these highly automated manufacturing tools. Lithography is used extensively in the fabrication of high-brightness LEDs, but the tools used to date are not scalable to high-volume manufacturing. This activity addressed the LED lithography process. During R&D and low volume manufacturing, most LED companies use contact-printers. However, several industries have shown that these printers are incompatible with high volume manufacturing and the LED industry needs to evolve to projection steppers. The need for projection lithography tools for LED manufacturing is identified in the Solid State Lighting Manufacturing Roadmap Draft, June 2009. The Roadmap states that Projection tools are needed by 2011. This work will modify a stepper, originally designed for semiconductor manufacturing, for use in LED manufacturing. This work addresses improvements to yield, material handling, automation and throughput for LED manufacturing while reducing the capital equipment cost.

  14. Manufacturing and wetting low-cost microfluidic cell separation devices

    PubMed Central

    Pawell, Ryan S.; Inglis, David W.; Barber, Tracie J.; Taylor, Robert A.

    2013-01-01

    Deterministic lateral displacement (DLD) is a microfluidic size-based particle separation or filter technology with applications in cell separation and enrichment. Currently, there are no cost-effective manufacturing methods for this promising microfluidic technology. In this fabrication paper, however, we develop a simple, yet robust protocol for thermoplastic DLD devices using regulatory-approved materials and biocompatible methods. The final standalone device allowed for volumetric flow rates of 660 μl min−1 while reducing the manufacturing time to <1 h. Optical profilometry and image analysis were employed to assess manufacturing accuracy and precision; the average replicated post height was 0.48% less than the average post height on the master mold and the average replicated array pitch was 1.1% less than the original design with replicated posts heights of 62.1 ± 5.1 μm (mean ± 6 standard deviations) and replicated array pitches of 35.6 ± 0.31 μm. PMID:24404077

  15. DEVELOPMENT OF LOW-COST MANUFACTURING PROCESSES FOR PLANAR, MULTILAYER SOLID OXIDE FUEL CELL ELEMENTS

    SciTech Connect

    Scott Swartz; Matthew Seabaugh; William Dawson; Harlan Anderson; Tim Armstrong; Michael Cobb; Kirby Meacham; James Stephan; Russell Bennett; Bob Remick; Chuck Sishtla; Scott Barnett; John Lannutti

    2004-06-12

    This report summarizes the results of a four-year project, entitled, ''Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells'', jointly funded by the U.S. Department of Energy, the State of Ohio, and by project participants. The project was led by NexTech Materials, Ltd., with subcontracting support provided by University of Missouri-Rolla, Michael A. Cobb & Co., Advanced Materials Technologies, Inc., Edison Materials Technology Center, Gas Technology Institute, Northwestern University, and The Ohio State University. Oak Ridge National Laboratory, though not formally a subcontractor on the program, supported the effort with separate DOE funding. The objective of the program was to develop advanced manufacturing technologies for making solid oxide fuel cell components that are more economical and reliable for a variety of applications. The program was carried out in three phases. In the Phase I effort, several manufacturing approaches were considered and subjected to detailed assessments of manufacturability and development risk. Estimated manufacturing costs for 5-kW stacks were in the range of $139/kW to $179/kW. The risk assessment identified a number of technical issues that would need to be considered during development. Phase II development work focused on development of planar solid oxide fuel cell elements, using a number of ceramic manufacturing methods, including tape casting, colloidal-spray deposition, screen printing, spin-coating, and sintering. Several processes were successfully established for fabrication of anode-supported, thin-film electrolyte cells, with performance levels at or near the state-of-the-art. The work in Phase III involved scale-up of cell manufacturing methods, development of non-destructive evaluation methods, and comprehensive electrical and electrochemical testing of solid oxide fuel cell materials and components.

  16. Low cost biological lung volume reduction therapy for advanced emphysema

    PubMed Central

    Bakeer, Mostafa; Abdelgawad, Taha Taha; El-Metwaly, Raed; El-Morsi, Ahmed; El-Badrawy, Mohammad Khairy; El-Sharawy, Solafa

    2016-01-01

    Background Bronchoscopic lung volume reduction (BLVR), using biological agents, is one of the new alternatives to lung volume reduction surgery. Objectives To evaluate efficacy and safety of biological BLVR using low cost agents including autologous blood and fibrin glue. Methods Enrolled patients were divided into two groups: group A (seven patients) in which autologous blood was used and group B (eight patients) in which fibrin glue was used. The agents were injected through a triple lumen balloon catheter via fiberoptic bronchoscope. Changes in high resolution computerized tomography (HRCT) volumetry, pulmonary function tests, symptoms, and exercise capacity were evaluated at 12 weeks postprocedure as well as for complications. Results In group A, at 12 weeks postprocedure, there was significant improvement in the mean value of HRCT volumetry and residual volume/total lung capacity (% predicted) (P-value: <0.001 and 0.038, respectively). In group B, there was significant improvement in the mean value of HRCT volumetry and (residual volume/total lung capacity % predicted) (P-value: 0.005 and 0.004, respectively). All patients tolerated the procedure with no mortality. Conclusion BLVR using autologous blood and locally prepared fibrin glue is a promising method for therapy of advanced emphysema in term of efficacy, safety as well as cost effectiveness. PMID:27536091

  17. Norwich Technologies' Advanced Low-Cost Receivers for Parabolic Troughs

    SciTech Connect

    Stettenheim, Joel; McBride, Troy O.; Brambles, Oliver J.; Cashin, Emil A.

    2013-12-31

    This report summarizes the successful results of our SunShot project, Advanced Low-Cost Receivers for Parabolic Troughs. With a limited budget of $252K and in only 12 months, we have (1) developed validated optical and thermal models and completed rigorous optimization analysis to identify key performance characteristics as part of developing first-generation laboratory prototype designs, (2) built optical and thermal laboratory prototypes and test systems with associated innovative testing protocols, and (3) performed extensive statistically relevant testing. We have produced fully functioning optical and thermal prototypes and accurate, validated models shown to capture important underlying physical mechanisms. The test results from the first-generation prototype establish performance exceeding the FOA requirement of thermal efficiency >90% for a CSP receiver while delivering an exit fluid temperature of > 650 °C and a cost < $150/kWth. Our vacuum-free SunTrap receiver design provides improvements over conventional vacuum-tube collectors, allowing dramatic reductions in thermal losses at high operating temperature.

  18. Low cost electrode development and performance in Ballard advanced stack hardware

    SciTech Connect

    Hards, G.A.; Ralph, T.R.; Wilkinson, D.P.; Campbell, S.A.

    1996-12-31

    Cost reduction is a critical requirement for the widespread commercial application of proton exchange membrane fuel cell (PEMFC) technology. Significant stack cost savings are available through materials cost reductions and the development of low cost, high volume, manufacturing processes. This paper summarizes progress made by Ballard Power Systems and Johnson Matthey in the development of lower cost stack component technology. Single cell performance in Ballard Mark V hardware, of membrane electrode assemblies (NEAs) employing volume manufactured electrodes with catalyst loadings below 1.0 mgPtcm{sup -2}, are comparable to current stack MEAs comprising unsupported platinum based catalysts with loadings of 8.0 mgPtcm{sup -2}. In the advanced stack hardware, under development for motive and utility applications, the low cost MEAs exhibit high performance and minimal voltage decays after over 3,000 hours of stack operation. Cell to cell reproducibility is excellent, highlighting the high consistency of product available from the manufacturing processes. The MEAs represent a significant progress in the commercialization of PEMFC systems. Incorporation of the technology in commercial prototype stacks is underway.

  19. Automated packaging platform for low-cost high-performance optical components manufacturing

    NASA Astrophysics Data System (ADS)

    Ku, Robert T.

    2004-05-01

    Delivering high performance integrated optical components at low cost is critical to the continuing recovery and growth of the optical communications industry. In today's market, network equipment vendors need to provide their customers with new solutions that reduce operating expenses and enable new revenue generating IP services. They must depend on the availability of highly integrated optical modules exhibiting high performance, small package size, low power consumption, and most importantly, low cost. The cost of typical optical system hardware is dominated by linecards that are in turn cost-dominated by transmitters and receivers or transceivers and transponders. Cost effective packaging of optical components in these small size modules is becoming the biggest challenge to be addressed. For many traditional component suppliers in our industry, the combination of small size, high performance, and low cost appears to be in conflict and not feasible with conventional product design concepts and labor intensive manual assembly and test. With the advent of photonic integration, there are a variety of materials, optics, substrates, active/passive devices, and mechanical/RF piece parts to manage in manufacturing to achieve high performance at low cost. The use of automation has been demonstrated to surpass manual operation in cost (even with very low labor cost) as well as product uniformity and quality. In this paper, we will discuss the value of using an automated packaging platform.for the assembly and test of high performance active components, such as 2.5Gb/s and 10 Gb/s sources and receivers. Low cost, high performance manufacturing can best be achieved by leveraging a flexible packaging platform to address a multitude of laser and detector devices, integration of electronics and handle various package bodies and fiber configurations. This paper describes the operation and results of working robotic assemblers in the manufacture of a Laser Optical Subassembly

  20. Combining advanced imaging processing and low cost remote imaging capabilities

    NASA Astrophysics Data System (ADS)

    Rohrer, Matthew J.; McQuiddy, Brian

    2008-04-01

    Target images are very important for evaluating the situation when Unattended Ground Sensors (UGS) are deployed. These images add a significant amount of information to determine the difference between hostile and non-hostile activities, the number of targets in an area, the difference between animals and people, the movement dynamics of targets, and when specific activities of interest are taking place. The imaging capabilities of UGS systems need to provide only target activity and not images without targets in the field of view. The current UGS remote imaging systems are not optimized for target processing and are not low cost. McQ describes in this paper an architectural and technologic approach for significantly improving the processing of images to provide target information while reducing the cost of the intelligent remote imaging capability.

  1. PEM Electrolyzer Incorporating an Advanced Low-Cost Membrane

    SciTech Connect

    Hamdan, Monjid

    2013-08-29

    The Department of Energy (DOE) has identified hydrogen production by electrolysis of water at forecourt stations as a critical technology for transition to the hydrogen economy; however, the cost of hydrogen produced by present commercially available electrolysis systems is considerably higher than the DOE 2015 and 2020 cost targets. Analyses of proton-exchange membrane (PEM) electrolyzer systems indicate that reductions in electricity consumption and electrolyzer stack and system capital cost are required to meet the DOE cost targets. The primary objective is to develop and demonstrate a cost-effective energy-based system for electrolytic generation of hydrogen. The goal is to increase PEM electrolyzer efficiency and to reduce electrolyzer stack and system capital cost to meet the DOE cost targets for distributed electrolysis. To accomplish this objective, work was conducted by a team consisting of Giner, Inc. (Giner), Virginia Polytechnic Institute & University (VT), and domnick hunter group, a subsidiary of Parker Hannifin (Parker). The project focused on four (4) key areas: (1) development of a high-efficiency, high-strength membrane; (2) development of a long-life cell-separator; (3) scale-up of cell active area to 290 cm2 (from 160 cm²); and (4) development of a prototype commercial electrolyzer system. In each of the key stack development areas Giner and our team members conducted focused development in laboratory-scale hardware, with analytical support as necessary, followed by life-testing of the most promising candidate materials. Selected components were then scaled up and incorporated into low-cost scaled-up stack hardware. The project culminated in the fabrication and testing of a highly efficient electrolyzer system for production of 0.5 kg/hr hydrogen and validation of the stack and system in testing at the National Renewable Energy Laboratory (NREL).

  2. Low-cost Design and Manufacturing of Surgical Guides for Mandibular Reconstruction Using a Fibula

    PubMed Central

    Nakamura, Hiroko; Sowa, Yoshihiro; Nishino, Kenichi

    2016-01-01

    Background: Surgical cutting guides are used in mandibular reconstruction involving osteotomy of the mandible and fibula. Cutting guides produced using computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies have been reported recently. These guides aim to increase the benefits to patients by improving the accuracy, shortening the operating time, and correcting occlusion. However, the availability of these advanced technologies is limited in some regions of the world. To test whether we could produce low-cost surgical cutting guides, we made surgical guides and investigated their accuracy. Methods: Using free CAD software, we designed surgical cutting guides for the mandible and fibula and used these to perform virtual mandibular segmental osteotomies and fibula transplants in 12 model surgeries. The cutting guides were printed on a 3-dimensional (3D) printer. The model surgeries were performed using 3D mandibular models and cutting guides to check their accuracy. Deviations between the virtually simulated plan and the actual model surgery were investigated. Results: CAD and CAM technologies were used to design and 3D print the cutting guides and models. The guided surgeries were performed. The deviations were about 1.3 mm for mandibular osteotomy, less than 1 mm for fibular osteotomy, and within 2.4 mm for reconstructions of the mandible. Conclusions: Without using expensive software or products, we were able to design surgical cutting guides for the mandible and fibula and used these to perform virtual simulation of mandibular segmental osteotomy and fibular reconstruction. Model surgeries using 3D-printed surgical guides showed that the accuracy of reconstruction was within a 3-mm deviation. In circumstances where commercial CAD/CAM guides are not available, it may be possible to use CAD/CAM surgical guides in the clinic if doctors are willing to volunteer their time for the design and printing. PMID:27536484

  3. Development of Low-Cost Manufacturing Processes for Planar, Multilayer Solid Oxide Fuel Cell Elements

    SciTech Connect

    Scott Swartz; Matthew Seabaugh; William Dawson; Tim Armstrong; Harlan Anderson; John Lannutti

    2001-09-30

    This report summarizes the results of Phase II of this program, 'Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells'. The objective of the program is to develop advanced ceramic manufacturing technologies for making planar solid oxide fuel cell (SOFC) components that are more economical and reliable for a variety of applications. Phase II development work focused on three distinct manufacturing approaches (or tracks) for planar solid oxide fuel cell elements. Two development tracks, led by NexTech Materials and Oak Ridge National Laboratory, involved co-sintering of planar SOFC elements of cathode-supported and anode-supported variations. A third development track, led by the University of Missouri-Rolla, focused on a revolutionary approach for reducing operating temperature of SOFCs by using spin-coating to deposit ultra-thin, nano-crystalline YSZ electrolyte films. The work in Phase II was supported by characterization work at Ohio State University. The primary technical accomplishments within each of the three development tracks are summarized. Track 1--NexTech's targeted manufacturing process for planar SOFC elements involves tape casting of porous electrode substrates, colloidal-spray deposition of YSZ electrolyte films, co-sintering of bi-layer elements, and screen printing of opposite electrode coatings. The bulk of NexTech's work focused on making cathode-supported elements, although the processes developed at NexTech also were applied to the fabrication of anode-supported cells. Primary accomplishments within this track are summarized below: (1) Scale up of lanthanum strontium manganite (LSM) cathode powder production process; (2) Development and scale-up of tape casting methods for cathode and anode substrates; (3) Development of automated ultrasonic-spray process for depositing YSZ films; (4) Successful co-sintering of flat bi-layer elements (both cathode and anode supported); (5) Development of anode and cathode screen-printing processes; and (6

  4. Advanced Manufacturing Technologies

    NASA Technical Reports Server (NTRS)

    Fikes, John

    2016-01-01

    Advanced Manufacturing Technologies (AMT) is developing and maturing innovative and advanced manufacturing technologies that will enable more capable and lower-cost spacecraft, launch vehicles and infrastructure to enable exploration missions. The technologies will utilize cutting edge materials and emerging capabilities including metallic processes, additive manufacturing, composites, and digital manufacturing. The AMT project supports the National Manufacturing Initiative involving collaboration with other government agencies.

  5. Robust Low Cost Liquid Rocket Combustion Chamber by Advanced Vacuum Plasma Process

    NASA Technical Reports Server (NTRS)

    Holmes, Richard; Elam, Sandra; Ellis, David L.; McKechnie, Timothy; Hickman, Robert; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    Next-generation, regeneratively cooled rocket engines will require materials that can withstand high temperatures while retaining high thermal conductivity. Fabrication techniques must be cost efficient so that engine components can be manufactured within the constraints of shrinking budgets. Three technologies have been combined to produce an advanced liquid rocket engine combustion chamber at NASA-Marshall Space Flight Center (MSFC) using relatively low-cost, vacuum-plasma-spray (VPS) techniques. Copper alloy NARloy-Z was replaced with a new high performance Cu-8Cr-4Nb alloy developed by NASA-Glenn Research Center (GRC), which possesses excellent high-temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability. Functional gradient technology, developed building composite cartridges for space furnaces was incorporated to add oxidation resistant and thermal barrier coatings as an integral part of the hot wall of the liner during the VPS process. NiCrAlY, utilized to produce durable protective coating for the space shuttle high pressure fuel turbopump (BPFTP) turbine blades, was used as the functional gradient material coating (FGM). The FGM not only serves as a protection from oxidation or blanching, the main cause of engine failure, but also serves as a thermal barrier because of its lower thermal conductivity, reducing the temperature of the combustion liner 200 F, from 1000 F to 800 F producing longer life. The objective of this program was to develop and demonstrate the technology to fabricate high-performance, robust, inexpensive combustion chambers for advanced propulsion systems (such as Lockheed-Martin's VentureStar and NASA's Reusable Launch Vehicle, RLV) using the low-cost VPS process. VPS formed combustion chamber test articles have been formed with the FGM hot wall built in and hot fire tested, demonstrating for the first time a coating that will remain intact through the hot firing test, and with

  6. Low Cost and Energy Efficient Methods for the Manufacture of Semi-Solid (SSM) Feedstock

    SciTech Connect

    Diran Apelian; Qingyue Pan; Makhlouf Makhlouf

    2005-11-07

    The SSM Consortium (now ACRC) at WPI has been carrying out fundamental, pre-competitive research in SSM for several years. Current and past research (at WPI) has generated many results of fundamental and applied nature, which are available to the SSM community. These include materials characterization, yield stress effects, alloy development, rheological properties, process modeling/simulation, semi-solid slurry formation, etc. Alternative method to produce SSM slurries at lower processing costs and with reduced energy consumption is a critical need. The production of low cost SSM feedstock will certainly lead to a dramatic increase in the tonnage of castings produced by SSM, and will provide end users such as the transportation industry, with lighter, cheaper and high performance materials. In this program, the research team has addressed three critical issues in semi-solid processing. They are: (1) Development of low cost, reliable slurry-on-demand approaches for semi-solid processing; (2) Application of the novel permanent grain refining technology-SiBloy for the manufacture of high-quality SSM feedstock, and (3) Development of computational and modeling tools for semi-solid processing to enhance SSM process control. Salient results from these studies are summarized and detailed in our final technical report.

  7. Robust Low Cost Aerospike/RLV Combustion Chamber by Advanced Vacuum Plasma Process

    NASA Technical Reports Server (NTRS)

    Holmes, Richard; Ellis, David; McKechnie

    1999-01-01

    Next-generation, regeneratively cooled rocket engines will require materials that can withstand high temperatures while retaining high thermal conductivity. At the same time, fabrication techniques must be cost efficient so that engine components can be manufactured within the constraints of a shrinking NASA budget. In recent years, combustion chambers of equivalent size to the Aerospike chamber have been fabricated at NASA-Marshall Space Flight Center (MSFC) using innovative, relatively low-cost, vacuum-plasma-spray (VPS) techniques. Typically, such combustion chambers are made of the copper alloy NARloy-Z. However, current research and development conducted by NASA-Lewis Research Center (LeRC) has identified a Cu-8Cr-4Nb alloy which possesses excellent high-temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability. In fact, researchers at NASA-LeRC have demonstrated that powder metallurgy (P/M) Cu-8Cr-4Nb exhibits better mechanical properties at 1,200 F than NARloy-Z does at 1,000 F. The objective of this program was to develop and demonstrate the technology to fabricate high-performance, robust, inexpensive combustion chambers for advanced propulsion systems (such as Lockheed-Martin's VentureStar and NASA's Reusable Launch Vehicle, RLV) using the low-cost, VPS process to deposit Cu-8Cr-4Nb with mechanical properties that match or exceed those of P/M Cu-8Cr-4Nb. In addition, oxidation resistant and thermal barrier coatings can be incorporated as an integral part of the hot wall of the liner during the VPS process. Tensile properties of Cu-8Cr-4Nb material produced by VPS are reviewed and compared to material produced previously by extrusion. VPS formed combustion chamber liners have also been prepared and will be reported on following scheduled hot firing tests at NASA-Lewis.

  8. Manufacturing of high performance, low cost dual mirror lamp reflector modules

    NASA Astrophysics Data System (ADS)

    Shen, Li

    The Lamp Reflector Module (LRM) is a key component in every micro display projection system, which has played a dominant role in the large-screen display market today. The goal of this research is to (1) improve the Dual Mirror prototype's light output performance, (2) investigate the underlying principles of its slow output deterioration so as to help develop effective and efficient LRM thermal management for maximized lifetime performance, and (3) improve/enable low cost mass LRM manufacturing for the projection display market. The first part of this research addresses the prototype's low output problem. More sophisticated 3D Optical Ray Tracing (ORT) models were generated to provide the output prediction depending on the arc gap, system collection etendue, etc. It was concluded that upgrading the manufacturing processes, particularly the reflector shape, surface and cold mirror coating, could effectively improve the output performance. Additionally, these theoretical models are shown to be used to design a LRM with 16% output gain for the consumer Rear Projection display market. The second part of this research focuses on the issue of lifetime performance. The electrode, arc attachment and envelope evolution were monitored by camera systems. The upgraded ORT models confirmed the arc length insensitivity property of the Dual Mirror LRM being one of the major reasons for its longer native lifetime. The third part of this research focuses on issues related to the entire LRM manufacturing. A series of quality control tools were developed to help implement manufacturing process optimization. LRMs made with the upgraded manufacturing processes showed about 25% output gain over the previous prototypes. Based on the imaging property of the Dual Mirror LRM, a lower cost lamp reflector alignment method, called cold alignment, was developed. In this method, the etendue efficiency is maintained and a slower degrading and more stable lifetime output performance are achieved

  9. Research on advanced photovoltaic manufacturing technology

    SciTech Connect

    Jester, T.; Eberspacher, C. )

    1991-11-01

    This report outlines opportunities for significantly advancing the scale and economy of high-volume manufacturing of high-efficiency photovoltaic (PV) modules. We propose to pursue a concurrent effort to advance existing crystalline silicon module manufacturing technology and to implement thin film CuInSe{sub 2} (CIS) module manufacturing. This combination of commercial-scale manufacturing of high-efficiency crystalline silicon modules and of pilot-scale manufacturing of low-cost thin film CIS technology will support continued, rapid growth of the US PV industry.

  10. Low cost method for manufacturing a data acquisition system with USB connectivity

    NASA Astrophysics Data System (ADS)

    Niculescu, V.; Dobre, R. A.; Popovici, E.

    2016-06-01

    In the process of designing and manufacturing an electronic system the digital oscilloscope plays an essential role but it also represents one of the most expensive equipment present on the typical workbench. In order to make electronic design more accessible to students and hobbyists, an affordable data acquisition system was imagined. The paper extensively presents the development and testing of a low cost, medium speed, data acquisition system which can be used in a wide range of electronic measurement and debugging applications, assuring also great portability due to the small physical dimensions. Each hardware functional block and is thoroughly described, highlighting the challenges that occurred as well as the solutions to overcome them. The entire system was successfully manufactured using high quality components to assure increased reliability, and high frequency PCB materials and techniques were preferred. The measured values determined based on test signals were compared to the ones obtained using a digital oscilloscope available on the market and differences less than 1% were observed.

  11. Low cost and manufacturable complete microTAS for detecting bacteria.

    PubMed

    Sauer-Budge, Alexis F; Mirer, Paul; Chatterjee, Anirban; Klapperich, Catherine M; Chargin, David; Sharon, Andre

    2009-10-01

    In this paper, we present a fully integrated lab-on-a-chip and associated instrument for the detection of bacteria from liquid samples. The system conducts bacterial lysis, nucleic acid isolation and concentration, polymerase chain reaction (PCR), and end-point fluorescent detection. To enable truly low-cost manufacture of the single-use disposable chip, we designed the plastic chip in a planar format without any active components to be amenable to injection molding and utilized a novel porous polymer monolith (PPM) embedded with silica that has been shown to lyse bacteria and isolate the nucleic acids from clinical samples (M. D. Kulinski, M. Mahalanabis, S. Gillers, J. Y. Zhang, S. Singh and C. M. Klapperich, Biomed. Microdevices, 2009, 11, 671-678).(1) The chip is made of Zeonex(R), a thermoplastic with a high melting temperature to allow PCR, good UV transmissibility for UV-curing of the PPM, and low auto-fluorescence for fluorescence detection of the amplicon. We have built a prototype instrument to automate control of the fluids, temperature cycling, and optical detection with the capability of accommodating various chip designs. To enable fluid control without including valves or pumps on the chip, we utilized a remote valve switching technique. To allow fluid flow rate changes on the valveless chip, we incorporated speed changing fluid reservoirs. The PCR thermal cycling was achieved with a ceramic heater and air cooling, while end-point fluorescence detection was accomplished with an optical spectrometer; all integrated in the instrument. The chip seamlessly and automatically is mated to the instrument through an interface block that presses against the chip. The interface block aligns and ensures good contact of the chip to the temperature controlled region and the optics. The integrated functionality of the chip was demonstrated using Bacillus subtilis as a model bacterial target. A Taqman assay was employed on-chip to detect the isolated bacterial DNA

  12. Advanced gas turbines: The choice for low-cost, environmentally superior electric power generation

    SciTech Connect

    Zeh, C.M.

    1996-08-01

    In July 1993, the US Department of Energy (DOE) initiated an ambitious 8-year program to advance state-of-the-art gas turbine technology for land-based electric power generation. The program, known as the Advanced Turbine System (ATS) Program, is a joint government/industry program with the objective to demonstrate advanced industrial and utility gas turbine systems by the year 2000. The goals of the ATS Program are to develop gas turbine systems capable of providing low-cost electric power, while maintaining environmental superiority over competing power generation options. A progress report on the ATS Program pertaining to program status at DOE will be presented and reviewed in this paper. The technical challenges, advanced critical technology requirements, and systems designs meeting the goals of the program will be described and discussed.

  13. Advanced resin systems and 3D textile preforms for low cost composite structures

    NASA Technical Reports Server (NTRS)

    Shukla, J. G.; Bayha, T. D.

    1993-01-01

    Advanced resin systems and 3D textile preforms are being evaluated at Lockheed Aeronautical Systems Company (LASC) under NASA's Advanced Composites Technology (ACT) Program. This work is aimed towards the development of low-cost, damage-tolerant composite fuselage structures. Resin systems for resin transfer molding and powder epoxy towpreg materials are being evaluated for processability, performance and cost. Three developmental epoxy resin systems for resin transfer molding (RTM) and three resin systems for powder towpregging are being investigated. Various 3D textile preform architectures using advanced weaving and braiding processes are also being evaluated. Trials are being conducted with powdered towpreg, in 2D weaving and 3D braiding processes for their textile processability and their potential for fabrication in 'net shape' fuselage structures. The progress in advanced resin screening and textile preform development is reviewed here.

  14. Assessment of low-cost manufacturing process sequences. [photovoltaic solar arrays

    NASA Technical Reports Server (NTRS)

    Chamberlain, R. G.

    1979-01-01

    An extensive research and development activity to reduce the cost of manufacturing photovoltaic solar arrays by a factor of approximately one hundred is discussed. Proposed and actual manufacturing process descriptions were compared to manufacturing costs. An overview of this methodology is presented.

  15. Advanced Technology Composite Fuselage - Manufacturing

    NASA Technical Reports Server (NTRS)

    Wilden, K. S.; Harris, C. G.; Flynn, B. W.; Gessel, M. G.; Scholz, D. B.; Stawski, S.; Winston, V.

    1997-01-01

    The goal of Boeing's Advanced Technology Composite Aircraft Structures (ATCAS) program is to develop the technology required for cost-and weight-efficient use of composite materials in transport fuselage structure. Carbon fiber reinforced epoxy was chosen for fuselage skins and stiffening elements, and for passenger and cargo floor structures. The automated fiber placement (AFP) process was selected for fabrication of stringer-stiffened and sandwich skin panels. Circumferential and window frames were braided and resin transfer molded (RTM'd). Pultrusion was selected for fabrication of floor beams and constant-section stiffening elements. Drape forming was chosen for stringers and other stiffening elements cocured to skin structures. Significant process development efforts included AFP, braiding, RTM, autoclave cure, and core blanket fabrication for both sandwich and stiffened-skin structure. Outer-mold-line and inner-mold-line tooling was developed for sandwich structures and stiffened-skin structure. The effect of design details, process control and tool design on repeatable, dimensionally stable, structure for low cost barrel assembly was assessed. Subcomponent panels representative of crown, keel, and side quadrant panels were fabricated to assess scale-up effects and manufacturing anomalies for full-scale structures. Manufacturing database including time studies, part quality, and manufacturing plans were generated to support the development of designs and analytical models to access cost, structural performance, and dimensional tolerance.

  16. A low-cost technique to manufacture a container to process meiofauna for scanning electron microscopy.

    PubMed

    Abolafia, J

    2015-09-01

    An easy and low-cost method to elaborate a container to dehydrate nematodes and other meiofauna in order to process them for scanning electron microscopy (SEM) is presented. Illustrations of its elaboration, step by step, are included. In addition, a brief methodology to process meiofauna, especially nematodes and kinorhynchs, and illustrations are provided. With this methodology it is possible to easily introduce the specimens, to lock them in a closed chamber allowing the infiltration of fluids and gases (ethanol, acetone, carbon dioxide) but avoiding losing the specimens. After using this meiofauna basket for SEM the results are efficient. Examples of nematode and kinorhynch SEM pictures obtained using this methodology are also included. PMID:26178782

  17. Low-cost and highly manufacturable 30-Gb/s parallel optical transmitter module

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ming; Cheng, Yao-Ling; Chen, Ying-Chin; Wu, Cherng-Shiun; Chu, Mu-Tao

    2004-10-01

    This paper describes a 12-channels parallel optical transmitter module with a MPO-Connector designed for a very short reach OC-192 and SNAP 12 specifications. It is important to design the micro array lens for better couple efficiency of array optical transmitter module. The authors design the high accuracy micro array lens for injection modeling to reduce the price and suit for further mass production. In this 12-channel parallel optical transmitter module, it is very difficult to posit the chip on correct position according to guide pin or guide pin hole. Therefore, the authors develop the method of two steps flip chip bonding to release the difficulty of chip alignment on ceramic substrate without two guide pin holes. The performance of the module is demonstrated to fulfill the requirements of SNAP 12[1]. The extinction ratio of the 12-channels array transmitter module is tested above 6dB, respectively. The optical shift by heat is an important factor affecting the performance of the array module. Thermal analysis of 12-channel parallel optical transmitter module is used to improve the effect of optical shift by heat in this paper. And the temperature among the case of transmitter module is greatly reduced from 52.7 degree to 31.9 degree. In this paper, a 12-channel array transmitter module package and thermal simulation are discussed and tested. This is a low cost package design and is suitable for mass production.

  18. Compensation of the impact of low-cost manufacturing techniques in the design of E-plane multiport waveguide junctions

    NASA Astrophysics Data System (ADS)

    San-Blas, A. A.; Roca, J. M.; Cogollos, S.; Morro, J. V.; Boria, V. E.; Gimeno, B.

    2016-06-01

    In this work, a full-wave tool for the accurate analysis and design of compensated E-plane multiport junctions is proposed. The implemented tool is capable of evaluating the undesired effects related to the use of low-cost manufacturing techniques, which are mostly due to the introduction of rounded corners in the cross section of the rectangular waveguides of the device. The obtained results show that, although stringent mechanical effects are imposed, it is possible to compensate for the impact of the cited low-cost manufacturing techniques by redesigning the matching elements considered in the original device. Several new designs concerning a great variety of E-plane components (such as right-angled bends, T-junctions and magic-Ts) are presented, and useful design guidelines are provided. The implemented tool, which is mainly based on the boundary integral-resonant mode expansion technique, has been successfully validated by comparing the obtained results to simulated data provided by a commercial software based on the finite element method.

  19. Low Cost Advanced Thermoelectric (TE) Technology for Automotive Waste Heat Recovery

    NASA Astrophysics Data System (ADS)

    Meisner, G. P.

    2014-03-01

    Low cost, fully integrated TE generators (TEGs) to recover waste heat from vehicle exhaust will reduce transportation sector energy consumption and emissions. TEGs will be the first application of high-temperature TE materials for high-volume use and establish new industrial sectors with scaled up production capability of TEG materials and components. We will create a potential supply chain for practical automotive TEGs and identify manufacturing and assembly processes for large scale production of TEG materials and components. Our work focusses on several innovative R&D paths: (1) enhanced TE material performance by doping and compositional tuning, (2) optimized TE material fabrication and processing to reduce thermal conductivity and improve fracture strength, (3) high volume production for successful skutterudite commercialization, (4) new material, nanostructure, and nanoscale approaches to reduce thermal interface and electrical contact resistances, (5) innovative heat exchangers for high efficiency heat flows and optimum temperature profiles despite highly variable exhaust gas operating conditions, (6) new modeling and simulation tools, and (7) inexpensive materials for thermal insulation and coatings for TE encapsulation. Recent results will be presented. Supported by the U.S. DOE Vehicle Technology Program.

  20. Low-cost small scale parabolic trough collector design for manufacturing and deployment in Africa

    NASA Astrophysics Data System (ADS)

    Orosz, Matthew; Mathaha, Paul; Tsiu, Anadola; Taele, B. M.; Mabea, Lengeta; Ntee, Marcel; Khakanyo, Makoanyane; Teker, Tamer; Stephens, Jordan; Mueller, Amy

    2016-05-01

    Concentrating Solar Power is expanding its deployment on the African subcontinent, highlighting the importance of efforts to indigenize manufacturing of this technology to increase local content and therefore local economic benefits of these projects. In this study a design for manufacturing (DFM) exercise was conducted to create a locally produced parabolic trough collector (the G4 PTC). All parts were sourced or fabricated at a production facility in Lesotho, and several examples of the design were prototyped and tested with collaborators in the Government of Lesotho's Appropriate Technology Services division and the National University of Lesotho. Optical and thermal performance was simulated and experimentally validated, and pedagogical pre-commercial versions of the PTC have been distributed to higher education partners in Lesotho and Europe. The cost to produce the PTC is 180 USD/m2 for a locally manufactured heat collection element (HCE) capable of sustaining 250C operation at ~65% efficiency. A version with an imported evacuated HCE can operate at 300°C with 70% efficiency. Economically relevant applications for this locally produced PTC include industrial process heat and distributed generation scenarios where cogeneration is required.

  1. Low cost composite manufacturing utilizing intelligent pultrusion and resin transfer molding (IPRTM)

    NASA Astrophysics Data System (ADS)

    Bradley, James E.; Wysocki, Tadeusz S., Jr.

    1993-02-01

    This article describes an innovative method for the economical manufacturing of large, intricately-shaped tubular composite parts. Proprietary intelligent process control techniques are combined with standard pultrusion and RTM methodologies to provide high part throughput, performance, and quality while substantially reducing scrap, rework costs, and labor requirements. On-line process monitoring and control is achieved through a smart tooling interface consisting of modular zone tiles installed on part-specific die assemblies. Real-time archiving of process run parameters provides enhanced SPC and SQC capabilities.

  2. New materials and manufacturing options for low-cost candle filter production

    SciTech Connect

    Hanus, G.J.; Uznanski, K.T.; Decoursin, D.G.; Shtessel, E.

    1997-07-01

    Using self-propagating, high-temperature synthesis fabrication techniques, unique combinations of materials were studied for use in candle filter development. Materials suitable for corrosive atmospheres with improved filtration and mechanical properties were identified within the context of manufacturing simplicity, versatility and cost-effectiveness. Material combinations suitable for combustion synthesis were identified which match the temperature, strength and corrosion resistance requirements of operation in pressurized, fluidized-bed combustion (PFBC) environments. Tests on porosity, permeability and strength indicated the ability of the method to process porous filter material which matches or surpasses the performance levels of current, production candle filter material samples.

  3. Low Cost Injection Mold Creation via Hybrid Additive and Conventional Manufacturing

    SciTech Connect

    Dehoff, Ryan R.; Watkins, Thomas R.; List, III, Frederick Alyious; Carver, Keith; England, Roger

    2015-12-01

    The purpose of the proposed project between Cummins and ORNL is to significantly reduce the cost of the tooling (machining and materials) required to create injection molds to make plastic components. Presently, the high cost of this tooling forces the design decision to make cast aluminum parts because Cummins typical production volumes are too low to allow injection molded plastic parts to be cost effective with the amortized cost of the injection molding tooling. In addition to reducing the weight of components, polymer injection molding allows the opportunity for the alternative cooling methods, via nitrogen gas. Nitrogen gas cooling offers an environmentally and economically attractive cooling option, if the mold can be manufactured economically. In this project, a current injection molding design was optimized for cooling using nitrogen gas. The various components of the injection mold tooling were fabricated using the Renishaw powder bed laser additive manufacturing technology. Subsequent machining was performed on the as deposited components to form a working assembly. The injection mold is scheduled to be tested in a projection setting at a commercial vendor selected by Cummins.

  4. TOWARD LOW-COST FABRICATION OF MICROCHANNEL PROCESS TECHNOLOGIES - COST MODELING FOR MANUFACTURING DEVELOPMENT

    SciTech Connect

    Leith, Steven D.; King, Dale A.; Paul, Brian

    2010-11-07

    Chemical and energy conversion systems based on microchannel process technology (MPT) demonstrate high performance in applications in which rates are controlled by diffusive heat and mass transfer flux. The performance of MPT-based heat exchangers, absorbers/desorbers and chemical reactors all benefit from process intensification and have been used in a variety of mobile energy conversion systems including fuel reformers/converters, heat pumps and waste heat scavenging technologies. The service environments typical of MPTs often require the devices to be fabricated from metals such as aluminum, titanium, stainless steel or high temperature super alloys. Flow channels and associated critical dimensions in these devices can be as small as 50 um, but generally range from 100 to 1000 um in width and height with characteristic flow channel lengths normally in the mm to cm range. High surface area architectures (e.g. wicks or textured surfaces) are often included in the flow channels as well for enhanced mass transfer and/or catalytic functionality. Fabrication of MPT devices has historically been performed using a stacked-shim approach in which individual metal sheets are first patterned with micro- and meso-scale flow channels and subsequently bonded in a stack to create an array of miniaturized, parallel flow paths. Typical proof-of-concept fabrication efforts have utilized photo chemical machining (PCM) for shim patterning and diffusion bonding or diffusion brazing for joining of shim stacks. While flexible and capable of supporting technology demonstration, however, these techniques can be expensive at prototyping volumes. The high fabrication cost associated with these prototyping processes has contributed to a perception that MPT technology is expensive and will be relegated to a small application space. Recent work at the Microproducts Breakthrough Institute (MBI) has focused on exploring the cost structure of high volume manufacturing of MPT devices in effort to

  5. Advanced Low-Cost O2/H2 Engines for the SSTO Application

    NASA Technical Reports Server (NTRS)

    Goracke, B. David; Levack, Daniel J. H.; Nixon, Robert F.

    1994-01-01

    The recent NASA Access to Space study examined future Earth to orbit (ETO) transportation needs and fleets out to 2030. The baseline in the option 3 assessment was a single stage to orbit (SSTO) vehicle. A study was conducted to assess the use of new advanced low cost O2/H2 engines for this SSTO application. The study defined baseline configurations and ground rules and defined six engine cycles to explore engine performance. The cycles included an open cycle, and a series of closed cycles with varying abilities to extract energy from the propellants to power he turbomachinery. The cycles thus varied in the maximum chamber pressure they could reach and in their weights at any given chamber pressure. The weight of each cycle was calculated for two technology levels versus chamber pressure up to the power limit of the cycle. The performance in the SSTO mission was then modeled using the resulting engine weights and specific impulse performance using the Access to Space option 3 vehicle. The results showed that new O2/H2 engines are viable and competitive candidates for the SSTO application using chamber pressures of 4,000 psi.

  6. LOW-COST COMPOSITES IN VEHICLE MANUFACTURE - Natural-fiber-reinforced polymer composites in automotive applications.

    SciTech Connect

    Holbery, Jim; Houston, Dan

    2006-11-01

    In the last decade, natural fiber composites have experienced rapid growth in the European automotive market, and this trend appears to be global in scale, provided the cost and performance is justified against competing technologies. However, mass reduction, recyclability, and performance requirements can be met today by competing systems such as injection-molded unreinforced thermoplastics; natural fiber composites will continue to expand their role in automotive applications only if such technical challenges as moisture stability, fiber-polymer interface compatibility, and consistent, repeatable fiber sources are available to supply automotive manufacturers. Efforts underway by Tier I and II automotive suppliers to explore hybrid glass-natural fiber systems, as well as applications that exploit such capabilities as natural fiber sound dampening characteristics, could very well have far-reaching effects. In addition, the current development underway of bio-based resins such as Polyhydroxyalkanoate (PHA) biodegradable polyesters and bio-based polyols could provide fully bio-based composite options to future automotive designers. In short, the development of the natural fiber composite market would make a positive impact on farmers and small business owners on a global scale, reduce US reliance on foreign oil, improve environmental quality through the development of a sustainable resource supply chain, and achieve a better CO2 balance over the vehicle?s lifetime with near-zero net greenhouse gas emissions.

  7. A low-cost, manufacturable method for fabricating capillary and optical fiber interconnects for microfluidic devices.

    PubMed

    Hartmann, Daniel M; Nevill, J Tanner; Pettigrew, Kenneth I; Votaw, Gregory; Kung, Pang-Jen; Crenshaw, Hugh C

    2008-04-01

    Microfluidic chips require connections to larger macroscopic components, such as light sources, light detectors, and reagent reservoirs. In this article, we present novel methods for integrating capillaries, optical fibers, and wires with the channels of microfluidic chips. The method consists of forming planar interconnect channels in microfluidic chips and inserting capillaries, optical fibers, or wires into these channels. UV light is manually directed onto the ends of the interconnects using a microscope. UV-curable glue is then allowed to wick to the end of the capillaries, fibers, or wires, where it is cured to form rigid, liquid-tight connections. In a variant of this technique, used with light-guiding capillaries and optical fibers, the UV light is directed into the capillaries or fibers, and the UV-glue is cured by the cone of light emerging from the end of each capillary or fiber. This technique is fully self-aligned, greatly improves both the quality and the manufacturability of the interconnects, and has the potential to enable the fabrication of interconnects in a fully automated fashion. Using these methods, including a semi-automated implementation of the second technique, over 10,000 interconnects have been formed in almost 2000 microfluidic chips made of a variety of rigid materials. The resulting interconnects withstand pressures up to at least 800psi, have unswept volumes estimated to be less than 10 femtoliters, and have dead volumes defined only by the length of the capillary. PMID:18369517

  8. High Efficiency, Low Cost Solar Cells Manufactured Using 'Silicon Ink' on Thin Crystalline Silicon Wafers

    SciTech Connect

    Antoniadis, H.

    2011-03-01

    Reported are the development and demonstration of a 17% efficient 25mm x 25mm crystalline Silicon solar cell and a 16% efficient 125mm x 125mm crystalline Silicon solar cell, both produced by Ink-jet printing Silicon Ink on a thin crystalline Silicon wafer. To achieve these objectives, processing approaches were developed to print the Silicon Ink in a predetermined pattern to form a high efficiency selective emitter, remove the solvents in the Silicon Ink and fuse the deposited particle Silicon films. Additionally, standard solar cell manufacturing equipment with slightly modified processes were used to complete the fabrication of the Silicon Ink high efficiency solar cells. Also reported are the development and demonstration of a 18.5% efficient 125mm x 125mm monocrystalline Silicon cell, and a 17% efficient 125mm x 125mm multicrystalline Silicon cell, by utilizing high throughput Ink-jet and screen printing technologies. To achieve these objectives, Innovalight developed new high throughput processing tools to print and fuse both p and n type particle Silicon Inks in a predetermined pat-tern applied either on the front or the back of the cell. Additionally, a customized Ink-jet and screen printing systems, coupled with customized substrate handling solution, customized printing algorithms, and a customized ink drying process, in combination with a purchased turn-key line, were used to complete the high efficiency solar cells. This development work delivered a process capable of high volume producing 18.5% efficient crystalline Silicon solar cells and enabled the Innovalight to commercialize its technology by the summer of 2010.

  9. Advanced manufacturing: Technology diffusion

    SciTech Connect

    Tesar, A.

    1995-12-01

    In this paper we examine how manufacturing technology diffuses rom the developers of technology across national borders to those who do not have the capability or resources to develop advanced technology on their own. None of the wide variety of technology diffusion mechanisms discussed in this paper are new, yet the opportunities to apply these mechanisms are growing. A dramatic increase in technology diffusion occurred over the last decade. The two major trends which probably drive this increase are a worldwide inclination towards ``freer`` markets and diminishing isolation. Technology is most rapidly diffusing from the US In fact, the US is supplying technology for the rest of the world. The value of the technology supplied by the US more than doubled from 1985 to 1992 (see the Introduction for details). History shows us that technology diffusion is inevitable. It is the rates at which technologies diffuse to other countries which can vary considerably. Manufacturers in these countries are increasingly able to absorb technology. Their manufacturing efficiency is expected to progress as technology becomes increasingly available and utilized.

  10. Advancements in asphere manufacturing

    NASA Astrophysics Data System (ADS)

    Fess, Edward; DeFisher, Scott

    2013-09-01

    Aspheric optics can pose as a challenge to the manufacturing community due to the surface shape and level of quality required. The aspheric surface may have inflection points that limit the usable tool size during manufacturing, or there may be a stringent tolerance on the slope for mid-spatial frequencies that may be problematic for sub-aperture finishing techniques to achieve. As aspheres become more commonplace in the optics community, requests for more complex aspheres have risen. OptiPro Systems has been developing technologies to create a robust aspheric manufacturing process. Contour deterministic microgrinding is performed on a Pro80 or eSX platform. These platforms utilize software and the latest advancements in machine motion to accurately contour the aspheric shape. Then the optics are finished using UltraForm Finishing (UFF), which is a sub-aperture polishing process. This process has the capability to adjust the diameter and compliance of the polishing lap to allow for finishing over a wide range of shapes and conditions. Finally, the aspheric surfaces are qualified using an OptiTrace contact profilometer, or an UltraSurf non-contact 3D surface scanner. The OptiTrace uses a stylus to scan across the surface of the part, and the UltraSurf utilizes several different optical pens to scan the surface and generate a topographical map of the surface under test. This presentation will focus on the challenges for asphere manufacturing, how OptiPro has implemented its technologies to combat these challenges, and provide surface data for analysis.

  11. Design, development and manufacture of high-efficiency low-cost solar modules based on CIGS PVICs

    NASA Astrophysics Data System (ADS)

    Eldada, Louay

    2010-02-01

    We describe the design, development and manufacture of solar power panels based on photovoltaic integrated circuits (PVICs) with high-quality high-uniformity Copper Indium Gallium Selenide (CIGS) thin films produced with the unique combination of low-cost ink-based and physical vapor deposition (PVD) based nanoengineered precursor thin films and a reactive transfer printing method. Reactive transfer is a two-stage process relying on chemical reaction between two separate precursor films to form CIGS, one deposited on the substrate and the other on a printing plate in the first stage. In the second stage, these precursors are brought into intimate contact and rapidly reacted under pressure in the presence of an electrostatic field while heat is applied. The use of two independent thin films provides the benefits of independent composition and flexible deposition technique optimization, and eliminates pre-reaction prior to the synthesis of CIGS. High quality CIGS with large grains on the order of several microns, and of preferred crystallographic orientation, are formed in just several minutes based on compositional and structural analysis by XRF, SIMS, SEM and XRD. Cell efficiencies of 14% and module efficiencies of 12% have been achieved using this method. When atmospheric pressure deposition of inks is utilized for the precursor films, the approach additionally provides lower energy consumption, higher throughput, and further reduced capital equipment cost with higher uptime.

  12. Additive manufacturing of liquid/gas diffusion layers for low-cost and high-efficiency hydrogen production

    DOE PAGESBeta

    Mo, Jingke; Zhang, Feng -Yuan; Dehoff, Ryan R.; Peter, William H.; Toops, Todd J.; Green, Jr., Johney Boyd

    2016-01-14

    The electron beam melting (EBM) additive manufacturing technology was used to fabricate titanium liquid/gas diffusion media with high-corrosion resistances and well-controllable multifunctional parameters, including two-phase transport and excellent electric/thermal conductivities, has been first demonstrated. Their applications in proton exchange membrane eletrolyzer cells have been explored in-situ in a cell and characterized ex-situ with SEM and XRD. Compared with the conventional woven liquid/gas diffusion layers (LGDLs), much better performance with EBM fabricated LGDLs is obtained due to their significant reduction of ohmic loss. The EBM technology components exhibited several distinguished advantages in fabricating gas diffusion layer: well-controllable pore morphology and structure,more » rapid prototyping, fast manufacturing, highly customizing and economic. In addition, by taking advantage of additive manufacturing, it possible to fabricate complicated three-dimensional designs of virtually any shape from a digital model into one single solid object faster, cheaper and easier, especially for titanium. More importantly, this development will provide LGDLs with control of pore size, pore shape, pore distribution, and therefore porosity and permeability, which will be very valuable to develop modeling and to validate simulations of electrolyzers with optimal and repeatable performance. Further, it will lead to a manufacturing solution to greatly simplify the PEMEC/fuel cell components and to couple the LGDLs with other parts, since they can be easily integrated together with this advanced manufacturing process« less

  13. Low-Cost Photolithographic Fabrication of Nanowires and Microfilters for Advanced Bioassay Devices

    PubMed Central

    Doan, Nhi M.; Qiang, Liangliang; Li, Zhe; Vaddiraju, Santhisagar; Bishop, Gregory W.; Rusling, James F.; Papadimitrakopoulos, Fotios

    2015-01-01

    Integrated microfluidic devices with nanosized array electrodes and microfiltration capabilities can greatly increase sensitivity and enhance automation in immunoassay devices. In this contribution, we utilize the edge-patterning method of thin aluminum (Al) films in order to form nano- to micron-sized gaps. Evaporation of high work-function metals (i.e., Au, Ag, etc.) on these gaps, followed by Al lift-off, enables the formation of electrical uniform nanowires from low-cost, plastic-based, photomasks. By replacing Al with chromium (Cr), the formation of high resolution, custom-made photomasks that are ideal for low-cost fabrication of a plurality of array devices were realized. To demonstrate the feasibility of such Cr photomasks, SU-8 micro-pillar masters were formed and replicated into PDMS to produce micron-sized filters with 3–4 µm gaps and an aspect ratio of 3. These microfilters were capable of retaining 6 µm beads within a localized site, while allowing solvent flow. The combination of nanowire arrays and micro-pillar filtration opens new perspectives for rapid R&D screening of various microfluidic-based immunoassay geometries, where analyte pre-concentration and highly sensitive, electrochemical detection can be readily co-localized. PMID:25774709

  14. Low-cost photolithographic fabrication of nanowires and microfilters for advanced bioassay devices.

    PubMed

    Doan, Nhi M; Qiang, Liangliang; Li, Zhe; Vaddiraju, Santhisagar; Bishop, Gregory W; Rusling, James F; Papadimitrakopoulos, Fotios

    2015-01-01

    Integrated microfluidic devices with nanosized array electrodes and microfiltration capabilities can greatly increase sensitivity and enhance automation in immunoassay devices. In this contribution, we utilize the edge-patterning method of thin aluminum (Al) films in order to form nano- to micron-sized gaps. Evaporation of high work-function metals (i.e., Au, Ag, etc.) on these gaps, followed by Al lift-off, enables the formation of electrical uniform nanowires from low-cost, plastic-based, photomasks. By replacing Al with chromium (Cr), the formation of high resolution, custom-made photomasks that are ideal for low-cost fabrication of a plurality of array devices were realized. To demonstrate the feasibility of such Cr photomasks, SU-8 micro-pillar masters were formed and replicated into PDMS to produce micron-sized filters with 3-4 µm gaps and an aspect ratio of 3. These microfilters were capable of retaining 6 µm beads within a localized site, while allowing solvent flow. The combination of nanowire arrays and micro-pillar filtration opens new perspectives for rapid R&D screening of various microfluidic-based immunoassay geometries, where analyte pre-concentration and highly sensitive, electrochemical detection can be readily co-localized. PMID:25774709

  15. Advanced Manufacture of Reflectors

    SciTech Connect

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of

  16. Low-cost manufacturing of the point focus concentrating module and its key component, the Fresnel lens. Final subcontract report, 31 January 1991--6 May 1991

    SciTech Connect

    Saifee, T.; Konnerth, A. III

    1991-11-01

    Solar Kinetics, Inc. (SKI) has been developing point-focus concentrating PV modules since 1986. SKI is currently in position to manufacture between 200 to 600 kilowatts annually of the current design by a combination of manual and semi-automated methods. This report reviews the current status of module manufacture and specifies the required approach to achieve a high-volume manufacturing capability and low cost. The approach taken will include process development concurrent with module design for automated manufacturing. The current effort reviews the major manufacturing costs and identifies components and processes whose improvements would produce the greatest effect on manufacturability and cost reduction. The Fresnel lens is one such key component. Investigating specific alternative manufacturing methods and sources has substantially reduced the lens costs and has exceeded the DOE cost-reduction goals. 15 refs.

  17. Advanced Flywheel Composite Rotors: Low-Cost, High-Energy Density Flywheel Storage Grid Demonstration

    SciTech Connect

    2010-10-01

    GRIDS Project: Boeing is developing a new material for use in the rotor of a low-cost, high-energy flywheel storage technology. Flywheels store energy by increasing the speed of an internal rotor —slowing the rotor releases the energy back to the grid when needed. The faster the rotor spins, the more energy it can store. Boeing’s new material could drastically improve the energy stored in the rotor. The team will work to improve the storage capacity of their flywheels and increase the duration over which they store energy. The ultimate goal of this project is to create a flywheel system that can be scaled up for use by electric utility companies and produce power for a full hour at a cost of $100 per kilowatt hour.

  18. Advanced methods of low cost mission design for Jovian moons exploration

    NASA Astrophysics Data System (ADS)

    Grushevskii, Alexey; Koryanov, Victor; Tuchin, Andrey; Golubev, Yury; Tuchin, Denis

    2016-07-01

    DeltaV-low-cost gravity assists tours mission design of for the Jovian Moons exploration is considered (orbiters and probes around Io, Europa, Ganymede, Callisto), taking radiation hazard into account. Limited dynamic opportunities of using flybys require multiple gravity assists. Relevance of regular creation of optimum scenarios - sequences of passing of celestial bodies with definition of conditions of their execution is obvious. This work is devoted to the description of criteria for creation of such chains. New Multi-Tisserand coordinates [1,2] for this purpose are introduced for the best study of features for the radiation hazard decrease and the spacecraft asymptotic velocity reduction. One of main problems of the Jovian system mission design (JIMO, JUICE, Laplas P) is that the reduction of the asymptotic velocity of the spacecraft with respect to the satellite for the Jovian moon's capture is impossible. A valid reason is in the invariance of Jacobi integral and Tisserand parameter in a restricted three-body model (RTBP) [3]. Furthermore, the same-body flybys tour falls into the hazard radiation zone according the Tisserand-Poincaré graph. Formalized beam's algorithm to overcome this "problem of the ballistic destiny" with using full ephemeris model and with several coupled RTBP engaging has been implemented. Withal low-cost reduction of the spacecraft asymptotic velocity for the capture of the moon is required. The corresponding numerical scheme was developed with using Tisserand-Poincaré graph and the simulation of tens of millions of options. The Delta V-low cost searching was utilized also with help of the modeling of the multiple rebounds (cross gravity assists) of the beam of trajectories. The techniques are developed by the authors specifically to the needs of the mission "Laplas P" of Roscosmos. If we have answers to the questions "what kind of gravity assists", we need answer on the question "when". New Multi-Tisserand coordinates for this

  19. Advanced Computing for Manufacturing.

    ERIC Educational Resources Information Center

    Erisman, Albert M.; Neves, Kenneth W.

    1987-01-01

    Discusses ways that supercomputers are being used in the manufacturing industry, including the design and production of airplanes and automobiles. Describes problems that need to be solved in the next few years for supercomputers to assume a major role in industry. (TW)

  20. Advances toward commercialization of a new generation of low cost (O)LED-based dissolved oxygen and bioanalyte monitors

    NASA Astrophysics Data System (ADS)

    Smith, Alex; Cai, Yuankun; Vengasandra, Srikanth; Shinar, Ruth; Shinar, Joseph

    2010-08-01

    Recent advances toward commercialization of a new generation of low-cost LED- and OLED-based monitors for dissolved oxygen (DO), and multiple (bio)analytes such as glucose, lactate, alcohol, and cholesterol are described. The design of the DO monitors, which contain no optical fibers, filters, mirrors, or lens, is significantly simpler and consequently lower-cost than that of commercial LED-based DO monitors. The multiple (bio)analyte monitors are based on a DO monitor and the oxidase enzyme specific to each analyte. The potential advantages and disadvantages of the OLED- vs LED-based monitors is also discussed.

  1. “You can get there from here”: Advanced low cost propulsion concepts for small satellites beyond LEO

    NASA Astrophysics Data System (ADS)

    Baker, Adam M.; da Silva Curiel, Alex; Schaffner, Jake; Sweeting, Martin

    2005-07-01

    microsatellite from a typical 700 km sun-synchronous orbit to a lower or higher orbit using a low cost 40 N thrust concentrated hydrogen peroxide/kerosene bipropellant engine. A spin stabilized 'tug' concept capable of providing between 130 and 300 m/s of deltaV to the payload is described. Transfer of an enhanced microsatellite from LEO to lunar orbit using a novel, storable propellant solar thermal propulsion system under development at the Surrey Space Centre. The solar thermal propulsion unit is designed for low cost small satellite support and will be compared with a more traditional approach using and industry standard storable bipropellant chemical engine. Nanosatellite manoeuvring for formation flying using advanced low power electric propulsion. A colloid thruster system concept is planned for development jointly between SSTL, Queen Mary University London and Rutherford Appleton Laboratory, UK. The colloid thruster system is designed to complement an existing butane resistojet to give full 3-axis manoeuvrability to an upgraded SNAP nanosatellite platform which could be reflown in 2007 alongside ESA's Proba 2 technology demonstrator microsatellite. A comparison between low power resistojets, a colloid thruster system, and pulsed plasma thrusters for orbit manoeuvring of microsatellites will be made. This paper's final section will briefly describe some of the interplanetary missions which have been considered at the Surrey Space Centre, and will highlight the few as yet practical solutions for sending small spacecraft on high deltaV missions without the use of a costly upper stage.

  2. Development of Low-Cost High Efficiency Commercial Ready Advanced Silicon Solar Cells

    SciTech Connect

    Rohatgi, Ajeet; Zimbardi, Francesco

    2015-01-30

    As a result of the work within this project manufacturing ready devices were developed using 4 different promising Si material technologies with final efficiencies between 20.1% and 21.2%. The starting efficiencies for the FPACE I project were based on best manufactured p-type and n-type cells at the start of the project in 2011. Target efficiencies proposed for the project were 21% for p-type CZ, 20% for p-type cast Si, 21% for n-type and 20% for epi. All Target efficiencies were met or exceeded by the end of the project in 2014. The figure below list displays the 4 highest performing structures for each material with corresponding achieved efficiencies.

  3. Advanced Internship: A High-Impact, Low-Cost, Super-Capstone Course

    ERIC Educational Resources Information Center

    Fernald, Peter S.; Goldstein, Gary S.

    2013-01-01

    In an earlier issue of this journal, the authors described a capstone course, Internship, that both "caps" the undergraduate experience and functions as a "bridge" to the world beyond college. Here, they describe a sequel to that course, Advanced Internship, which both extends and enhances the "capping" and "bridging" experiences. The bridging…

  4. Development of Predictive Models of Advanced Propulsion Concepts for Low Cost Space Transportation

    NASA Technical Reports Server (NTRS)

    Morrell, Michael Randy

    2002-01-01

    This final report presents the Graduate Student Research Program (GSRP) work Mr. Morrell was able to complete as a summer intern at NASA MSFS during the summer of 2001, and represents work completed from inception through project termination. The topics include: 1) NASA TD40 Organization; 2) Combustion Physics Lab; 3) Advanced Hydrocarbon Fuels; 4) GSRP Summer Tasks; 5) High Pressure Facility Installation; 6) High Pressure Combustion Issues; 7) High Energy Density Matter (HEDM) Hydrocarbons; and 8) GSRP Summer Intern Summary.

  5. Programmable Ultra Lightweight System Adaptable Radio (PULSAR) Low Cost Telemetry - Access from Space Advanced Technologies or Down the Middle

    NASA Technical Reports Server (NTRS)

    Sims. Herb; Varnavas, Kosta; Eberly, Eric

    2013-01-01

    Software Defined Radio (SDR) technology has been proven in the commercial sector since the early 1990's. Today's rapid advancement in mobile telephone reliability and power management capabilities exemplifies the effectiveness of the SDR technology for the modern communications market. In contrast, presently qualified satellite transponder applications were developed during the early 1960's space program. Programmable Ultra Lightweight System Adaptable Radio (PULSAR, NASA-MSFC SDR) technology revolutionizes satellite transponder technology by increasing data through-put capability by, at least, an order of magnitude. PULSAR leverages existing Marshall Space Flight Center SDR designs and commercially enhanced capabilities to provide a path to a radiation tolerant SDR transponder. These innovations will (1) reduce the cost of NASA Low Earth Orbit (LEO) and Deep Space transponders, (2) decrease power requirements, and (3) a commensurate volume reduction. Also, PULSAR increases flexibility to implement multiple transponder types by utilizing the same hardware with altered logic - no analog hardware change is required - all of which can be accomplished in orbit. This provides high capability, low cost, transponders to programs of all sizes. The final project outcome would be the introduction of a Technology Readiness Level (TRL) 7 low-cost CubeSat to SmallSat telemetry system into the NASA Portfolio.

  6. LLNL medical and industrial laser isotope separation: large volume, low cost production through advanced laser technologies

    SciTech Connect

    Comaskey, B.; Scheibner, K. F.; Shaw, M.; Wilder, J.

    1998-09-02

    The goal of this LDRD project was to demonstrate the technical and economical feasibility of applying laser isotope separation technology to the commercial enrichment (>lkg/y) of stable isotopes. A successful demonstration would well position the laboratory to make a credible case for the creation of an ongoing medical and industrial isotope production and development program at LLNL. Such a program would establish LLNL as a center for advanced medical isotope production, successfully leveraging previous LLNL Research and Development hardware, facilities, and knowledge.

  7. Low-cost SWIR sensors: advancing the performance of ROIC-integrated colloidal quantum dot photodiode arrays

    NASA Astrophysics Data System (ADS)

    Klem, Ethan J. D.; Lewis, Jay; Gregory, Chris; Temple, Dorota; Wijewarnasuriya, Priyalal S.; Dhar, Nibir

    2014-06-01

    RTI has developed a novel photodiode technology based on solution-processed PbS colloidal quantum dots (CQD) capable of providing low-cost, high performance detection across the Vis-SWIR spectral range. The most significant advantages of the CQD technology are ease of fabrication, small pixel size, and extended wavelength range. The devices are fabricated directly onto the ROIC substrate at low temperatures compatible with CMOS, and arrays can be fabricated at wafer scale. We will discuss recent advances in device architecture and processing that result in measured dark currents of 15 nA/cm2 at room temperature and enhanced SWIR responsivity from the UV to ~1.7 μm, compare these results to InGaAs detectors, and present measurements of the CQD detectors temperature dependent dark current.

  8. Robust Low Cost Liquid Rocket Combustion Chamber by Advanced Vacuum Plasma Process

    NASA Technical Reports Server (NTRS)

    Holmes, Richard; Elam, Sandra; McKechnie, Timothy; Hickman, Robert; Stinson, Thomas N. (Technical Monitor)

    2002-01-01

    Next-generation, regeneratively cooled rocket engines require materials that can meet high temperatures while resisting the corrosive oxidation-reduction reaction of combustion known as blanching, the main cause of engine failure. A project was initiated at NASA-Marshal Space Flight Center (MSFC) to combine three existing technologies to build and demonstrate an advanced liquid rocket engine combustion chamber that would provide a 100 mission life. Technology developed in microgravity research to build cartridges for space furnaces was utilized to vacuum plasma spray (VPS) a functional gradient coating on the hot wall of the combustion liner as one continuous operation, eliminating any bondline between the coating and the liner. The coating was NiCrAlY, developed previously as durable protective coatings on space shuttle high pressure fuel turbopump (HPFTP) turbine blades. A thermal model showed that 0.03 in. NiCrAlY applied to the hot wall of the combustion liner would reduce the hot wall temperature 200 F, a 20% reduction, for longer life. Cu-8Cr-4Nb alloy, which was developed by NASA-Glenn Research Center (GRC), and which possesses excellent high temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability, was utilized as the liner material in place of NARloy-Z. The Cu-8Cr-4Nb material exhibits better mechanical properties at 650 C (1200 F) than NARloy-Z does at 538 C (1000 F). VPS formed Cu-8Cr-4Nb combustion chamber liners with a protective NiCrAlY functional gradient coating have been hot fire tested, successfully demonstrating a durable coating for the first time. Hot fire tests along with tensile and low cycle fatigue properties of the VPS formed combustion chamber liners and witness panel specimens are discussed.

  9. Design and high-volume manufacture of low-cost molded IR aspheres for personal thermal imaging devices

    NASA Astrophysics Data System (ADS)

    Zelazny, A. L.; Walsh, K. F.; Deegan, J. P.; Bundschuh, B.; Patton, E. K.

    2015-05-01

    The demand for infrared optical elements, particularly those made of chalcogenide materials, is rapidly increasing as thermal imaging becomes affordable to the consumer. The use of these materials in conjunction with established lens manufacturing techniques presents unique challenges relative to the cost sensitive nature of this new market. We explore the process from design to manufacture, and discuss the technical challenges involved. Additionally, facets of the development process including manufacturing logistics, packaging, supply chain management, and qualification are discussed.

  10. Ohio Advanced Energy Manufacturing Center

    SciTech Connect

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry

  11. Advanced optical manufacturing digital integrated system

    NASA Astrophysics Data System (ADS)

    Tao, Yizheng; Li, Xinglan; Li, Wei; Tang, Dingyong

    2012-10-01

    It is necessarily to adapt development of advanced optical manufacturing technology with modern science technology development. To solved these problems which low of ration, ratio of finished product, repetition, consistent in big size and high precision in advanced optical component manufacturing. Applied business driven and method of Rational Unified Process, this paper has researched advanced optical manufacturing process flow, requirement of Advanced Optical Manufacturing integrated System, and put forward architecture and key technology of it. Designed Optical component core and Manufacturing process driven of Advanced Optical Manufacturing Digital Integrated System. the result displayed effective well, realized dynamic planning Manufacturing process, information integration improved ratio of production manufactory.

  12. Advanced manufacturing technologies on color plasma displays

    NASA Astrophysics Data System (ADS)

    Betsui, Keiichi

    2000-06-01

    The mass production of the color plasma display started from 1996. However, since the price of the panel is still expensive, PDPs are not in widespread use at home. It is necessary to develop the new and low-cost manufacturing technologies to reduce the price of the panel. This paper describes some of the features of new fabrication technologies of PDPs.

  13. Using Multi-Robot Systems for Engineering Education: Teaching and Outreach with Large Numbers of an Advanced, Low-Cost Robot

    ERIC Educational Resources Information Center

    McLurkin, J.; Rykowski, J.; John, M.; Kaseman, Q.; Lynch, A. J.

    2013-01-01

    This paper describes the experiences of using an advanced, low-cost robot in science, technology, engineering, and mathematics (STEM) education. It presents three innovations: It is a powerful, cheap, robust, and small advanced personal robot; it forms the foundation of a problem-based learning curriculum; and it enables a novel multi-robot…

  14. Low-cost visible-near infrared sensor for on-line monitoring of fat and fatty acids content during the manufacturing process of the milk.

    PubMed

    Villar, Alberto; Gorritxategi, Eneko; Aranzabe, Estibaliz; Fernández, Santiago; Otaduy, Deitze; Fernández, Luis A

    2012-12-15

    This paper describes the calibration, validation and testing process of a low-cost on-line visible-near infrared (400-1100 nm) sensor for the monitoring of fat and fatty acids content in milk during the manufacturing process of milk. The optical, mechanical and electronic designs of the sensor have been developed in Tekniker IK4 research centre just as its manufacturing process. The measurement range of the sensor is 400-1100 nm thus it covers the visible range (400-780 nm) and the short-wave near infrared (780-1100 nm). Chemometric techniques were applied with the purpose of obtaining a predictive model for each parameter correlating the spectra obtained by the sensor with the parameters analysed in the laboratory. The models were developed by Partial Least Squares Regression (PLS) obtaining one model for each parameter. The raw milk samples used in this work were provided by CAPSA (Asturias, Spain). PMID:22980869

  15. Manufacturing a low-cost ceramic water filter and filter system for the elimination of common pathogenic bacteria

    NASA Astrophysics Data System (ADS)

    Simonis, J. J.; Basson, A. K.

    Africa is one of the most water-scarce continents in the world but it is the lack of potable water which results in diarrhoea being the leading cause of death amongst children under the age of five in Africa (696 million children under 5 years old in Africa contract diarrhoea resulting in 2000 deaths per day: WHO and UNICEF, 2009). Most potable water treatment methods use bulk water treatment not suitable or available to the majority of rural poor in Sub-Saharan Africa. One simple but effective way of making sure that water is of good quality is by purifying it by means of a household ceramic water filter. The making and supply of water filters suitable for the removal of suspended solids, pathogenic bacteria and other toxins from drinking water is therefore critical. A micro-porous ceramic water filter with micron-sized pores was developed using the traditional slip casting process. This locally produced filter has the advantage of making use of less raw materials, cost, labour, energy and expertise and being more effective and efficient than other low cost produced filters. The filter is fitted with a silicone tube inserted into a collapsible bag that acts as container and protection for the filter. Enhanced flow is obtained through this filter system. The product was tested using water inoculated with high concentrations of different bacterial cultures as well as with locally polluted stream water. The filter is highly effective (log10 > 4 with 99.99% reduction efficiency) in providing protection from bacteria and suspended solids found in natural water. With correct cleaning and basic maintenance this filter technology can effectively provide drinking water to rural families affected by polluted surface water sources. This is an African solution for the more than 340 million people in Africa without access to clean drinking water (WHO and UNICEF, 2008).

  16. Feasibility and process scale-up low cost alumina fibers for advanced Re-usable Surface Insulation (RSI)

    NASA Technical Reports Server (NTRS)

    Pearson, A.

    1975-01-01

    The objective of this program was to establish feasibility of a process to produce low cost aluminum oxide fibers having sufficient strength, flexibility, and thermal stability for multiple re-use at temperatures to 1480 C in advanced RSI type heat shields for reentry vehicles. Using bench-scale processing apparatus, the Alcoa 'Saphiber' process was successfully modified to produce nominally 8 microns diameter polycrystalline alpha-alumina fiber. Thermal stability was demonstrated in vacuum reheating tests to 1371 C and in atmospheric reheating to 1483 C. Individual fiber properties of strength, modulus, and flexibility were not determined because of friability and short length of the fiber. Rigidized tile produced from fiber of nominally 8, 20 and 40 micron diameter had thermal conductivities significantly higher than those of RSI SiO2 or mullite at relatively low temperature but became comparable above about 1000 C. Tile densities were high due to short fiber length, especially in the coarser diameter fiber. No significant effect of fiber diameter on thermal properties could be determined form the data. Mechanical properties of tiles deteriorated as fiber diameter increased.

  17. Development of a Low-Cost Process for Manufacturing of Ti-Metal Matrix Composite by Roll-Diffusion Bonding

    NASA Astrophysics Data System (ADS)

    Testani, C.; Ferraro, F.

    2010-06-01

    Composite materials with titanium-alloy matrix are currently the class of material with the highest specific resistance at temperatures up to 800 °C. The main hurdle to their application is their final cost. Even if it is clear that the costs of constituent materials are decreasing due to volume production effects, the production processing costs remain high due to the batch production approach. Centro Sviluppo Materiali’s (CSM) efforts have focused on the manufacturing process in order to obtain an innovative solution to reduce the manufacturing costs with respect to the hot isostatic pressing (HIP) process that represents the standard production process for this class of materials. The new approach can allow a cost reduction of about 40%; this result was obtained by developing an experimental “diffusion bonding” plant for co-rolling at high temperature in a superplastic rolling regime, sheets of titanium alloy and monofilament silicon carbide fabrics. The experimental pilot plant was proposed for patent with RM2006A000261 in May 2006. This paper describes the manufacturing phases and process results. Moreover, has been shown that the diffusion in the solid state was obtained in a process window that was at least 100 times faster than that of HIP. High-temperature tensile tests were carried out on specimens machined from metallic matrix composite materials produced with the roll-diffusion bonding (RDB) process. The samples produced were also submitted to electrochemical dissolution tests of the metallic matrix in order to verify the geometric integrity of the fibers inside the matrix after the bonding phase. The results achieved as well as the process knowledge acquired with the CSM pilot plant are the base for further development of industrial application of the titanium roll-diffusion bonding.

  18. Multiple EFG silicon ribbon technology as the basis for manufacturing low-cost terrestrial solar cells. [Epitaxial Film Growth

    NASA Technical Reports Server (NTRS)

    Mackintosh, B.; Kalejs, J. P.; Ho, C. T.; Wald, F. V.

    1981-01-01

    Mackintosh et al. (1978) have reported on the development of a multiple ribbon furnace based on the 'edge defined film fed growth' (EFG) process for the fabrication of silicon ribbon. It has been demonstrated that this technology can meet the requirements for a silicon substrate material to be used in the manufacture of solar panels which can meet requirements regarding a selling price of $0.70/Wp when certain goals in terms of throughput and quality are achieved. These goals for the multiple ribbon technology using 10 cm wide ribbon require simultaneous growth of 12 ribbons by one operator at average speeds of 4 to 4.5 cm/min, and 13% efficient solar cells. A description is presented of the progress made toward achieving these goals. It is concluded that the required performance levels have now been achieved. The separate aspects of technology must now be integrated into a single prototype furnace.

  19. Manufacturing technology for improved low-cost electroslag materials and components for application in fossil-energy systems. Final report

    SciTech Connect

    Bhat, G.K.

    1982-03-01

    Safe, reliable and long term service of critical components used in fossil energy systems are major objectives of DOE's materials research and fabrication technology programs. The use of electroslag refined materials and electroslag cast components in chemical processing, petrochemical, nuclear power generation and fossil energy conversion systems has become quite common in the USSR, Japan, Western and Eastern European countries. Elecroslag cast components as lower cost alternates to forged components have performed exceedingly well in such critical applications. The aim of this program is to broaden the technology base of the novel electroslag casting process for improving its application potential in the fossil energy systems construction industry. The specific objectives of this project were to determine (a) the economics and (b) the technical factors which determine the value of using electroslag casting process for the manufacture of components of various fossil energy systems. The castings of carbon steel so produced have exhibited mechanical properties equal to and in some instances superior to similar shapes produced by conventional forging method. The possibilities of attaining lower final cost of the electroslag cast component compared to similar shaped forging appear very promising. Specification approval based on current code standards is a deterrent to acceptability of electroslag cast materials and components for many industrial applications. These and other process aspects which need further investigations are outlined.

  20. High-performance at low cost: the challenge manufacturing frequency doubled green semiconductor lasers for mass markets

    NASA Astrophysics Data System (ADS)

    Hoefer, T.; Schmitt, M.; Schwarz, T.; Kuehnelt, M.; Schulz, R.; Pietzonka, I.; Lindberg, H.; Lauer, C.; Lutgen, S.; Steegmueller, U.; Strauss, U.

    2010-02-01

    Laser projection arising as a new application in the consumer market has been the driving force for OSRAM Opto Semiconductors to develop a frequency doubled semiconductor laser and the production technology necessary to make the complexity of an advanced laser system affordable. Optically pumped frequency doubled semiconductor lasers provide an ideal platform to serve the laser projection application. Based on this scalable technology, we developed a 50 mW green laser comprising all the properties that can be expected from a high performance laser: Excellent beam quality and low noise, high speed modulation, good efficiency and long life time. More than that, the package is very compact (<0.4 cm3) and may be operated passively cooled at up to 60°C. Managing lasing wavelength and controlling phase matching conditions have been major design considerations. We will describe the key characteristics of the green laser, and will also present results from reliability testing and production monitoring.

  1. Manufacturing development of DC-10 advanced rudder

    NASA Technical Reports Server (NTRS)

    Cominsky, A.

    1979-01-01

    The design, manufacture, and ground test activities during development of production methods for an advanced composite rudder for the DC-10 transport aircraft are described. The advanced composite aft rudder is satisfactory for airline service and a cost saving in a full production manufacturing mode is anticipated.

  2. Evaluation of advanced polymers for additive manufacturing

    SciTech Connect

    Rios, Orlando; Morrison, Crystal

    2015-09-01

    The goal of this Manufacturing Demonstration Facility (MDF) technical collaboration project between Oak Ridge National Laboratory (ORNL) and PPG Industries, Inc. was to evaluate the feasibility of using conventional coatings chemistry and technology to build up material layer-by-layer. The PPG-ORNL study successfully demonstrated that polymeric coatings formulations may overcome many limitations of common thermoplastics used in additive manufacturing (AM), allow lightweight nozzle design for material deposition and increase build rate. The materials effort focused on layer-by-layer deposition of coatings with each layer fusing together. The combination of materials and deposition results in an additively manufactured build that has sufficient mechanical properties to bear the load of additional layers, yet is capable of bonding across the z-layers to improve build direction strength. The formulation properties were tuned to enable a novel, high-throughput deposition method that is highly scalable, compatible with high loading of reinforcing fillers, and is inherently low-cost.

  3. Isotope separation and advanced manufacturing technology

    NASA Astrophysics Data System (ADS)

    Carpenter, J.; Kan, T.

    This is the fourth issue of a semiannual report for the Isotope Separation and Advanced Materials Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives include: (1) the Uranium Atomic Vapor Laser Isotope Separation (UAVLIS) process, which is being developed and prepared for deployment as an advanced uranium enrichment capability; (2) Advanced manufacturing technologies, which include industrial laser and E-beam material processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. This report features progress in the ISAM Program from October 1993 through March 1994.

  4. The advanced launch system: Application of total quality management principles to low-cost space transportation system development

    NASA Astrophysics Data System (ADS)

    Wolfe, M. G.; Rothwell, T. G.; Rosenberg, D. A.; Oliver, M. B.

    Recognizing that a major inhibitor of man's rapid expansion of the use of space is the high cost (direct and induced) of space transportation, the U.S. has embarked on a major national program to radically reduce the cost of placing payloads into orbit while, at the same time, making equally radical improvements inlaunch system operability. The program is entitled "The Advanced Launch System" (ALS) and is a joint Department of Defense/National Aeronautics and Space Administration (DoD/NASA) program which will provide launch capability in the post 2000 timeframe. It is currently in Phase II (System Definition), which began in January 1989, and will serve as a major source of U.S. launch system technology over the next several years. The ALS is characterized by a new approach to space system design, development, and operation. The practices that are being implemented by the ALS are expected to affect the management and technical operation of all future launch systems. In this regard, the two most significant initiatives being implemented on the ALS program are the practices of Total Quality Management (TQM) and the Unified Information System (Unis). TQM is a DoD initiative to improve the quality of the DoD acquisition system, contractor management systems, and the technical disciplines associated with the design, development, and operation of major systems. TQM has been mandated for all new programs and affects the way every group within the system currently does business. In order to implement the practices of TQM, new methods are needed. A program on the scale of the ALS generates vast amounts of information which must be used effectively to make sound decisions. Unis is an information network that will connect all ALS participants throughout all phases of the ALS development. Unis is providing support for project management and system design, and in following phases will provide decision support for launch operations, computer integrated manufacturing, automated

  5. Advanced manufacturing: Technology and international competitiveness

    SciTech Connect

    Tesar, A.

    1995-02-01

    Dramatic changes in the competitiveness of German and Japanese manufacturing have been most evident since 1988. All three countries are now facing similar challenges, and these challenges are clearly observed in human capital issues. Our comparison of human capital issues in German, Japanese, and US manufacturing leads us to the following key judgments: Manufacturing workforces are undergoing significant changes due to advanced manufacturing technologies. As companies are forced to develop and apply these technologies, the constituency of the manufacturing workforce (especially educational requirements, contingent labor, job content, and continuing knowledge development) is being dramatically and irreversibly altered. The new workforce requirements which result due to advanced manufacturing require a higher level of worker sophistication and responsibility.

  6. NASA's National Center for Advanced Manufacturing

    NASA Technical Reports Server (NTRS)

    Vickers, John H.; Frazier, Michael K.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    An investment in the future, NASA has designated a new initiative where government, industry, and academia collaborate to meet the manufacturing needs of future space systems. The Marshall Space Flight Center in Huntsville, Alabama has the principal responsibility for implementation of the National Center for Advanced Manufacturing (NCAM). The mission of the NCAM is to build partnerships that will jointly conduct program planning and develop strategies to perform manufacturing research and technology development for critical national missions.

  7. The Advanced Manufacturing Laboratory at RPI.

    ERIC Educational Resources Information Center

    Desrochers, A.; DeRusso, P. M.

    1984-01-01

    An Advanced Manufacturing Laboratory (AML) has been established at Rensselaer Polytechnic Institute (RPI). AML courses, course objectives, instructional strategies, student experiences in design and manufacturing, and AML equipment are discussed. Overall recommendations based on student and instructor experiences are also presented. (JN)

  8. Advanced Manufacturing Training: Mobile Learning Labs

    ERIC Educational Resources Information Center

    Vukich, John C.; Ackerman, Amanda A.

    2010-01-01

    Across Colorado, manufacturing employers forecast an on-going need not only for workers who are interested in career opportunities but who are prepared to enter the advanced manufacturing industry with the necessary high-tech skills. Additionally, employers report concerns about replacing retiring workers that take with them decades of…

  9. Advancing manufacturing through computational chemistry

    SciTech Connect

    Noid, D.W.; Sumpter, B.G.; Tuzun, R.E.

    1995-12-31

    The capabilities of nanotechnology and computational chemistry are reaching a point of convergence. New computer hardware and novel computational methods have created opportunities to test proposed nanometer-scale devices, investigate molecular manufacturing and model and predict properties of new materials. Experimental methods are also beginning to provide new capabilities that make the possibility of manufacturing various devices with atomic precision tangible. In this paper, we will discuss some of the novel computational methods we have used in molecular dynamics simulations of polymer processes, neural network predictions of new materials, and simulations of proposed nano-bearings and fluid dynamics in nano- sized devices.

  10. Advancing Manufacturing Research Through Competitions

    SciTech Connect

    Balakirsky, Stephen; Madhavan, Raj

    2009-01-01

    Competitions provide a technique for building interest and collaboration in targeted research areas. This paper will present a new competition that aims to increase collaboration amongst Universities, automation end-users, and automation manufacturers through a virtual competition. The virtual nature of the competition allows for reduced infrastructure requirements while maintaining realism in both the robotic equipment deployed and the scenarios. Details of the virtual environment as well as the competitions objectives, rules, and scoring metrics will be presented.

  11. Small, Low Cost, Launch Capability Development

    NASA Technical Reports Server (NTRS)

    Brown, Thomas

    2014-01-01

    A recent explosion in nano-sat, small-sat, and university class payloads has been driven by low cost electronics and sensors, wide component availability, as well as low cost, miniature computational capability and open source code. Increasing numbers of these very small spacecraft are being launched as secondary payloads, dramatically decreasing costs, and allowing greater access to operations and experimentation using actual space flight systems. While manifesting as a secondary payload provides inexpensive rides to orbit, these arrangements also have certain limitations. Small, secondary payloads are typically included with very limited payload accommodations, supported on a non interference basis (to the prime payload), and are delivered to orbital conditions driven by the primary launch customer. Integration of propulsion systems or other hazardous capabilities will further complicate secondary launch arrangements, and accommodation requirements. The National Aeronautics and Space Administration's Marshall Space Flight Center has begun work on the development of small, low cost launch system concepts that could provide dedicated, affordable launch alternatives to small, high risk university type payloads and spacecraft. These efforts include development of small propulsion systems and highly optimized structural efficiency, utilizing modern advanced manufacturing techniques. This paper outlines the plans and accomplishments of these efforts and investigates opportunities for truly revolutionary reductions in launch and operations costs. Both evolution of existing sounding rocket systems to orbital delivery, and the development of clean sheet, optimized small launch systems are addressed.

  12. Low Cost Large Space Antennas

    NASA Technical Reports Server (NTRS)

    Chmielewski, Artur B.; Freeland, Robert

    1997-01-01

    The mobile communication community could significantly benefit from the availability of low-cost, large space-deployable antennas. A new class of space structures, called inflatable deployable structures, will become an option for this industry in the near future. This new technology recently made significant progress with respect to reducing the risk of flying large inflatable structures in space. This progress can be attributed to the successful space flight of the Inflatable Antenna Experiment in May of 1996, which prompted the initiation of the NASA portion of the joint NASA/DOD coordinated Space Inflatables Program, which will develop the technology to be used in future mobile communications antennas along with other users. The NASA/DOD coordinated Space Inflatables Program was initiated in 1997 as a direct result of the Inflatable Antenna Experiment. The program adds a new NASA initiative to a substantial DOD program that involves developing a series of ground test hardware, starting with 3 meter diameter units and advancing the manufacturing techniques to fabricate a 25 meter ground demonstrator unit with surface accuracy exceeding the requirements for mobile communication applications. Simultaneously, the program will be advancing the state of the art in several important inflatable technology areas, such as developing rigidizable materials for struts and tori and investigating thin film technology issues, such as application of coatings, property measurement and materials processing and assembly techniques. A very important technology area being addressed by the program is deployment control techniques. The program will sponsor activities that will lead to understanding the effects of material strain energy release, residual air in the stowed structure, and the design of the launch restraint and release system needed to control deployment dynamics. Other technology areas directly applicable to developing inflatable mobile communication antennas in the near

  13. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  14. Advanced Manufacturing of Superconducting Magnets

    NASA Technical Reports Server (NTRS)

    Senti, Mark W.

    1996-01-01

    The development of specialized materials, processes, and robotics technology allows for the rapid prototype and manufacture of superconducting and normal magnets which can be used for magnetic suspension applications. Presented are highlights of the Direct Conductor Placement System (DCPS) which enables automatic design and assembly of 3-dimensional coils and conductor patterns using LTS and HTS conductors. The system enables engineers to place conductors in complex patterns with greater efficiency and accuracy, and without the need for hard tooling. It may also allow researchers to create new types of coils and patterns which were never practical before the development of DCPS. The DCPS includes a custom designed eight-axis robot, patented end effector, CoilCAD(trademark) design software, RoboWire(trademark) control software, and automatic inspection.

  15. Innovative Approaches to Low Cost Module Manufacturing of String Ribbon Si PV Modules: Phase II, Annual Technical Progress Report, 1 April 2003--31 May 2004

    SciTech Connect

    Hanoka, J. I.

    2004-10-01

    This subcontract resulted in a number of important advances for Evergreen Solar Inc. Foremost amongst these is the production implementation of dual ribbon growth from a single crucible (Gemini) using the String Ribbon continuous ribbon technology. This project has resulted in the flattest ribbon and the highest yields and machine uptime ever seen at Evergreen Solar. This then has resulted in significantly lowered consumables costs and lower overall direct manufacturing costs. In addition, methods to control the as-grown surface of Gemini ribbon have permitted the usage of the so-called no-etch process that allows for direct transfer of as-grown ribbon to diffusion without any intermediate etching step. In-line diagnostics for Gemini were further developed--these included more accurate methods for measuring and controlling melt depth and more accurate means to measure and control ribbon thickness. Earlier in the project, the focus was on monolithic module development. With the Gemini advances described above, monolithic module work was brought to a close during this second year of the overall three year project. A significant advance in this technology was the development of a conductive adhesive in combination with Evergreen's proprietary backskin and encapsulant. 25-W size experimental monolithic modules have been tested and found to be able to withstand up to 1400 thermal cycles.

  16. Low cost back contact heterojunction solar cells on thin c-Si wafers. integrating laser and thin film processing for improved manufacturability

    SciTech Connect

    Hegedus, Steven S.

    2015-09-08

    An interdigitated back contact (IBC) Si wafer solar cell with deposited a-Si heterojunction (HJ) emitter and contacts is considered the ultimate single junction Si solar cell design. This was confirmed in 2014 by both Panasonic and Sharp Solar producing IBC-HJ cells breaking the previous record Si solar cell efficiency of 25%. But manufacturability at low cost is a concern for the complex IBC-HJ device structure. In this research program, our goals were to addressed the broad industry need for a high-efficiency c-Si cell that overcomes the dominant module cost barriers by 1) developing thin Si wafers synthesized by innovative, kerfless techniques; 2) integrating laser-based processing into most aspects of solar cell fabrication, ensuring high speed and low thermal budgets ; 3) developing an all back contact cell structure compatible with thin wafers using a simplified, low-temperature fabrication process; and 4) designing the contact patterning to enable simplified module assembly. There were a number of significant achievements from this 3 year program. Regarding the front surface, we developed and applied new method to characterize critical interface recombination parameters including interface defect density Dit and hole and electron capture cross-section for use as input for 2D simulation of the IBC cell to guide design and loss analysis. We optimized the antireflection and passivation properties of the front surface texture and a-Si/a-SiN/a-SiC stack depositions to obtain a very low (< 6 mA/cm2) front surface optical losses (reflection and absorption) while maintaining excellent surface passivation (SRV<5 cm/s). We worked with kerfless wafer manufacturers to apply defect-engineering techniques to improve bulk minority-carrier lifetime of thin kerfless wafers by both reducing initial impurities during growth and developing post-growth gettering techniques. This led insights about the kinetics of nickel, chromium, and dislocations in PV-grade silicon and to

  17. Low cost back contact heterojunction solar cells on thin c-Si wafers. Integrating laser and thin film processing for improved manufacturability

    SciTech Connect

    Hegedus, Steven S.

    2015-09-08

    An interdigitated back contact (IBC) Si wafer solar cell with deposited a-Si heterojunction (HJ) emitter and contacts is considered the ultimate single junction Si solar cell design. This was confirmed in 2014 by both Panasonic and Sharp Solar producing IBC-HJ cells breaking the previous record Si solar cell efficiency of 25%. But manufacturability at low cost is a concern for the complex IBC-HJ device structure. In this research program, our goals were to addressed the broad industry need for a high-efficiency c-Si cell that overcomes the dominant module cost barriers by 1) developing thin Si wafers synthesized by innovative, kerfless techniques; 2) integrating laser-based processing into most aspects of solar cell fabrication, ensuring high speed and low thermal budgets ; 3) developing an all back contact cell structure compatible with thin wafers using a simplified, low-temperature fabrication process; and 4) designing the contact patterning to enable simplified module assembly. There were a number of significant achievements from this 3 year program. Regarding the front surface, we developed and applied new method to characterize critical interface recombination parameters including interface defect density Dit and hole and electron capture cross-section for use as input for 2D simulation of the IBC cell to guide design and loss analysis. We optimized the antireflection and passivation properties of the front surface texture and a-Si/a-SiN/a-SiC stack depositions to obtain a very low (< 6 mA/cm2) front surface optical losses (reflection and absorption) while maintaining excellent surface passivation (SRV<5 cm/s). We worked with kerfless wafer manufacturers to apply defect-engineering techniques to improve bulk minority-carrier lifetime of thin kerfless wafers by both reducing initial impurities during growth and developing post-growth gettering techniques. This led insights about the kinetics of nickel, chromium, and dislocations in PV-grade silicon and to

  18. Stitching Techniques Advance Optics Manufacturing

    NASA Technical Reports Server (NTRS)

    2010-01-01

    Because NASA depends on the fabrication and testing of large, high-quality aspheric (nonspherical) optics for applications like the James Webb Space Telescope, it sought an improved method for measuring large aspheres. Through Small Business Innovation Research (SBIR) awards from Goddard Space Flight Center, QED Technologies, of Rochester, New York, upgraded and enhanced its stitching technology for aspheres. QED developed the SSI-A, which earned the company an R&D 100 award, and also developed a breakthrough machine tool called the aspheric stitching interferometer. The equipment is applied to advanced optics in telescopes, microscopes, cameras, medical scopes, binoculars, and photolithography."

  19. The joint DoD/NASA advanced launch system. Pathway to low-cost, highly operable space transportation

    NASA Astrophysics Data System (ADS)

    Wolfe, Malcolm G.

    In response to changing needs, a major change in U.S. space transportation policy has occurred in the last few years. The joint Department of Defense/National Aeronautics and Space Administration Advanced Launch System program (ALS) intends to respond to this change in policy. The program, initiated in July 1987, completed Phase I at the end of August 1988 and is currently in Phase II. The ALS is cost optimized, rather than performance optimized, and will utilize advanced technology and innovative management and design approaches to achieve an ambitious congressionally mandated cost goal of $300/lb to low Earth orbit by the year 2005. The technological innovations will directly benefit other U.S. space transportation programs, such as the commercial programs and the National Aero Space Plane (NASP).

  20. Low Cost Design of an Advanced Encryption Standard (AES) Processor Using a New Common-Subexpression-Elimination Algorithm

    NASA Astrophysics Data System (ADS)

    Chen, Ming-Chih; Hsiao, Shen-Fu

    In this paper, we propose an area-efficient design of Advanced Encryption Standard (AES) processor by applying a new common-expression-elimination (CSE) method to the sub-functions of various transformations required in AES. The proposed method reduces the area cost of realizing the sub-functions by extracting the common factors in the bit-level XOR/AND-based sum-of-product expressions of these sub-functions using a new CSE algorithm. Cell-based implementation results show that the AES processor with our proposed CSE method has significant area improvement compared with previous designs.

  1. Innovative Approaches to Low-Cost Module Manufacturing of String Ribbon Si PV Modules; Final Subcontract Report, March 2002 - January 2005

    SciTech Connect

    Hanoka, J. I.

    2005-10-01

    As a result of this work, Evergreen Solar, Inc., is now poised to take String Ribbon technology to new heights. In the ribbon growth area, Project Gemini-the growth of dual ribbons from a single crucible-has reached or exceeded all the manufacturing goals set for it. This project grew from an R&D concept to a production pilot phase and finally to a full production phase, all within the span of this subcontract. A major aspect of the overall effort was the introduction of controls and instrumentation as in-line diagnostic tools. In the ribbon production area, the result has been a 12% increase in yields, a 10% increase in machine uptime, and the flattest ribbon ever grown at Evergreen. In the cell area, advances in process development and robotic handling of Gemini wafers have contributed, along with the advances in crystal growth, to a yield improvement of 6%. Particularly noteworthy in the cell area was the refinement of the no-etch process whereby the as-grown ribbon surface could be controlled sufficiently to allow this process to succeed as well as it has. This process obviates any need for wet chemistry or etching between ribbon growth and diffusion.

  2. Advances in recombinant antibody manufacturing.

    PubMed

    Kunert, Renate; Reinhart, David

    2016-04-01

    Since the first use of Chinese hamster ovary (CHO) cells for recombinant protein expression, production processes have steadily improved through numerous advances. In this review, we have highlighted several key milestones that have contributed to the success of CHO cells from the beginning of their use for monoclonal antibody (mAb) expression until today. The main factors influencing the yield of a production process are the time to accumulate a desired amount of biomass, the process duration, and the specific productivity. By comparing maximum cell densities and specific growth rates of various expression systems, we have emphasized the limiting parameters of different cellular systems and comprehensively described scientific approaches and techniques to improve host cell lines. Besides the quantitative evaluation of current systems, the quality-determining properties of a host cell line, namely post-translational modifications, were analyzed and compared to naturally occurring polyclonal immunoglobulin fractions from human plasma. In summary, numerous different expression systems for mAbs are available and also under scientific investigation. However, CHO cells are the most frequently investigated cell lines and remain the workhorse for mAb production until today. PMID:26936774

  3. Space Technology Mission Directorate Game Changing Development Program FY2015 Annual Program Review: Advanced Manufacturing Technology

    NASA Technical Reports Server (NTRS)

    Vickers, John; Fikes, John

    2015-01-01

    The Advance Manufacturing Technology (AMT) Project supports multiple activities within the Administration's National Manufacturing Initiative. A key component of the Initiative is the Advanced Manufacturing National Program Office (AMNPO), which includes participation from all federal agencies involved in U.S. manufacturing. In support of the AMNPO the AMT Project supports building and Growing the National Network for Manufacturing Innovation through a public-private partnership designed to help the industrial community accelerate manufacturing innovation. Integration with other projects/programs and partnerships: STMD (Space Technology Mission Directorate), HEOMD, other Centers; Industry, Academia; OGA's (e.g., DOD, DOE, DOC, USDA, NASA, NSF); Office of Science and Technology Policy, NIST Advanced Manufacturing Program Office; Generate insight within NASA and cross-agency for technology development priorities and investments. Technology Infusion Plan: PC; Potential customer infusion (TDM, HEOMD, SMD, OGA, Industry); Leverage; Collaborate with other Agencies, Industry and Academia; NASA roadmap. Initiatives include: Advanced Near Net Shape Technology Integrally Stiffened Cylinder Process Development (launch vehicles, sounding rockets); Materials Genome; Low Cost Upper Stage-Class Propulsion; Additive Construction with Mobile Emplacement (ACME); National Center for Advanced Manufacturing.

  4. National Center for Advanced Manufacturing Overview

    NASA Technical Reports Server (NTRS)

    Vickers, John H.

    2000-01-01

    This paper presents a general overview of the National Center for Advanced Manufacturing, with an emphasis on Aerospace Materials, Processes and Environmental Technology. The topics include: 1) Background; 2) Mission; 3) Technology Development Approach; 4) Space Transportation Significance; 5) Partnering; 6) NCAM MAF Project; 7) NASA & Calhoun Community College; 8) Educational Development; and 9) Intelligent Synthesis Environment. This paper is presented in viewgraph form.

  5. Development of Advanced Ceramic Manufacturing Technology

    SciTech Connect

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  6. Advanced Engineering Environments: Implications for Aerospace Manufacturing

    NASA Technical Reports Server (NTRS)

    Thomas, D.

    2001-01-01

    There are significant challenges facing today's aerospace industry. Global competition, more complex products, geographically-distributed design teams, demands for lower cost, higher reliability and safer vehicles, and the need to incorporate the latest technologies quicker all face the developer of aerospace systems. New information technologies offer promising opportunities to develop advanced engineering environments (AEEs) to meet these challenges. Significant advances in the state-of-the-art of aerospace engineering practice are envisioned in the areas of engineering design and analytical tools, cost and risk tools, collaborative engineering, and high-fidelity simulations early in the development cycle. These advances will enable modeling and simulation of manufacturing methods, which will in turn allow manufacturing considerations to be included much earlier in the system development cycle. Significant cost savings, increased quality, and decreased manufacturing cycle time are expected to result. This paper will give an overview of the NASA's Intelligent Synthesis Environment, the agency initiative to develop an AEE, with a focus on the anticipated benefits in aerospace manufacturing.

  7. Recent manufacturing advances for spiral bevel gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Bill, Robert C.

    1991-01-01

    The U.S. Army Aviation Systems Command (AVSCOM), through the Propulsion Directorate at NASA LRC, has recently sponsored projects to advance the manufacturing process for spiral bevel gears. This type of gear is a critical component in rotary-wing propulsion systems. Two successfully completed contracted projects are described. The first project addresses the automated inspection of spiral bevel gears through the use of coordinate measuring machines. The second project entails the computer-numerical-control (CNC) conversion of a spiral bevel gear grinding machine that is used for all aerospace spiral bevel gears. The results of these projects are described with regard to the savings effected in manufacturing time.

  8. Recent manufacturing advances for spiral bevel gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Bill, Robert C.

    1991-01-01

    The U.S. Army Aviation Systems Command (AVSCOM), through the Propulsion Directorate at NASA Lewis Research Center, has recently sponsored projects to advance the manufacturing process for spiral bevel gears. This type of gear is a critical component in rotary-wing propulsion systems. Two successfully completed contracted projects are described. The first project addresses the automated inspection of spiral bevel gears through the use of coordinate measuring machines. The second project entails the computer-numerical-control (CNC) conversion of a spiral bevel gear grinding machine that is used for all aerospace spiral bevel gears. The results of these projects are described with regard to the savings effected in manufacturing time.

  9. Fundamental understanding and development of low-cost, high-efficiency silicon solar cells

    SciTech Connect

    ROHATGI,A.; NARASIMHA,S.; MOSCHER,J.; EBONG,A.; KAMRA,S.; KRYGOWSKI,T.; DOSHI,P.; RISTOW,A.; YELUNDUR,V.; RUBY,DOUGLAS S.

    2000-05-01

    The overall objectives of this program are (1) to develop rapid and low-cost processes for manufacturing that can improve yield, throughput, and performance of silicon photovoltaic devices, (2) to design and fabricate high-efficiency solar cells on promising low-cost materials, and (3) to improve the fundamental understanding of advanced photovoltaic devices. Several rapid and potentially low-cost technologies are described in this report that were developed and applied toward the fabrication of high-efficiency silicon solar cells.

  10. National Center for Advanced Manufacturing Overview

    NASA Technical Reports Server (NTRS)

    Vickers, J.

    2001-01-01

    The National Center for Advanced Manufacturing (NCAM) is a strategy, organization, and partnership focused on long-term technology development. The NCAM initially will be a regional partnership, however the intent is national in scope. Benchmarking is needed to follow the concept to the finished project, not using trial and error. Significant progress has been made to date, and NCAM is setting the vision for the future.

  11. Development of advanced Czochralski Growth Process to produce low cost 150 KG silicon ingots from a single crucible for technology readiness

    NASA Technical Reports Server (NTRS)

    1981-01-01

    The goals in this program for advanced czochralski growth process to produce low cost 150 kg silicon ingots from a single crucible for technology readiness are outlined. To provide a modified CG2000 crystal power capable of pulling a minimum of five crystals, each of approximately 30 kg in weight, 150 mm diameter from a single crucible with periodic melt replenishment. Crystals to have: resistivity of 1 to 3 ohm cm, p-type; dislocation density below 1- to the 6th power per cm; orientation (100); after growth yield of greater than 90%. Growth throughput of greater than 2.5 kg per hour of machine operation using a radiation shield. Prototype equipment suitable for use as a production facility. The overall cost goal is $.70 per peak watt by 1986. To accomplish these goals, the modified CG2000 grower and development program includes: (1) increased automation with a microprocessor based control system; (2) sensors development which will increase the capability of the automatic controls system, and provide technology transfer of the developed systems.

  12. NASA's National Center for Advanced Manufacturing

    NASA Technical Reports Server (NTRS)

    Vickers, John

    2003-01-01

    NASA has designated the Principal Center Assignment to the Marshall Space Flight Center (MSFC) for implementation of the National Center for Advanced Manufacturing (NCAM). NCAM is NASA s leading resource for the aerospace manufacturing research, development, and innovation needs that are critical to the goals of the Agency. Through this initiative NCAM s people work together with government, industry, and academia to ensure the technology base and national infrastructure are available to develop innovative manufacturing technologies with broad application to NASA Enterprise programs, and U.S. industry. Educational enhancements are ever-present within the NCAM focus to promote research, to inspire participation and to support education and training in manufacturing. Many important accomplishments took place during 2002. Through NCAM, NASA was among five federal agencies involved in manufacturing research and development (R&D) to launch a major effort to exchange information and cooperate directly to enhance the payoffs from federal investments. The Government Agencies Technology Exchange in Manufacturing (GATE-M) is the only active effort to specifically and comprehensively address manufacturing R&D across the federal government. Participating agencies include the departments of Commerce (represented by the National Institute of Standards and Technology), Defense, and Energy, as well as the National Science Foundation and NASA. MSFC s ongoing partnership with the State of Louisiana, the University of New Orleans, and Lockheed Martin Corporation at the Michoud Assembly Facility (MAF) progressed significantly. Major capital investments were initiated for world-class equipment additions including a universal friction stir welding system, composite fiber placement machine, five-axis machining center, and ten-axis laser ultrasonic nondestructive test system. The NCAM consortium of five universities led by University of New Orleans with Mississippi State University

  13. Low Cost, Durable Seal

    SciTech Connect

    Roberts, George; Parsons, Jason; Friedman, Jake

    2010-12-17

    Seal durability is critical to achieving the 2010 DOE operational life goals for both stationary and transportation PEM fuel cell stacks. The seal material must be chemically and mechanically stable in an environment consisting of aggressive operating temperatures, humidified gases, and acidic membranes. The seal must also be producible at low cost. Currentlyused seal materials do not meet all these requirements. This project developed and demonstrated a high consistency hydrocarbon rubber seal material that was able to meet the DOE technical and cost targets. Significant emphasis was placed on characterization of the material and full scale molding demonstrations.

  14. Low cost MCFC anodes

    SciTech Connect

    Erickson, D.S.

    1996-12-31

    This paper outlines a project, funded under a DOE SBIR grant, which tested a potentially lower cost method of manufacturing MCFC stack anodes and evaluated the feasibility of using the technology in the existing M-C Power Corp. manufacturing facility. The procedure involves adding activator salts to the anode tape casting slurry with the Ni and Cr or Al powders. Two different processes occur during heat treatment in a reducing environment: sintering of the base Ni structure, and alloying or cementation of the Cr or Al powders. To determine whether it was cost-effective to implement the cementation alloying manufacturing process, the M-C Power manufacturing cost model was used to determine the impact of different material costs and processing parameters on total anode cost. Cost analysis included equipment expenditures and facility modifications required by the cementation alloying process.

  15. Low-cost Solar Array (LSA) project

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Progress made by the Low-Cost Silicon Solar Array Project during the period January through March 1978 is reported. It includes task reports on silicon material processing, large-area silicon sheet development, encapsulation materials testing and development, project engineering and operations, and manufacturing techniques, plus the steps taken to integrate these efforts.

  16. Low cost techniques for fabricating lobed bearings

    NASA Technical Reports Server (NTRS)

    Schuller, F. T.

    1968-01-01

    New low cost technique utilizes shims to create the lobes in bearing. Conventional methods of manufacture require accurate off-center grinding of the inside diameter of a bearing in a housing at various arc lengths depending on the number of lobes required.

  17. Bench-Scale Silicone Process for Low-Cost CO{sub 2} Capture. Manufacturing Plan for Aminosilicone-based CO{sub 2} Absorption Material

    SciTech Connect

    Vogt, Kirkland

    2013-02-01

    A commercially cost effective manufacturing plan was developed for GAP-1m, the aminosilicone-based part of the CO{sub 2} capture solvent described in DE-FE0007502, and the small-scale synthesis of GAP-1m was confirmed. The plan utilizes a current intermediate at SiVance LLC to supply the 2013-2015 needs for GE Global Research. Material from this process was supplied to GE Global Research for evaluation and creation of specifications. GE Global Research has since ordered larger quantities (60 liters) for the larger scale evaluations that start in first quarter, 2013. For GE’s much larger future commercial needs, an improved, more economical pathway to make the product was developed after significant laboratory and literature research. Suppliers were identified for all raw materials.

  18. The use of a low cost 3D scanning and printing tool in the manufacture of custom-made foot orthoses: a preliminary study

    PubMed Central

    2014-01-01

    Background Custom foot orthoses are currently recognized as the gold standard for treatment of foot and lower limb pathology. While foam and plaster casting methods are most widely used in clinical practice, technology has emerged, permitting the use of 3D scanning, computer aided design (CAD) and computer aided manufacturing (CAM) for fabrication of foot molds and custom foot orthotic components. Adoption of 3D printing, as a form of CAM, requires further investigation for use as a clinical tool. This study provides a preliminary description of a new method to manufacture foot orthoses using a novel 3D scanner and printer and compare gait kinematic outputs from shod and traditional plaster casted orthotics. Findings One participant (male, 25 years) was included with no lower extremity injuries. Foot molds were created from both plaster casting and 3D scanning/printing methods. Custom foot orthoses were then fabricated from each mold. Lower body plug-in-gait with the Oxford Foot Model on the right foot was collected for both orthotic and control (shod) conditions. The medial longitudinal arch was measured using arch height index (AHI) where a decrease in AHI represented a drop in arch height. The lowest AHI was 21.2 mm in the running shoes, followed by 21.4 mm wearing the orthoses made using 3D scanning and printing, with the highest AHI of 22.0 mm while the participant wore the plaster casted orthoses. Conclusion This preliminary study demonstrated a small increase in AHI with the 3D printing orthotic compared to the shod condition. A larger sample size may demonstrate significant patterns for the tested conditions. PMID:25015013

  19. Precision Casting via Advanced Simulation and Manufacturing

    NASA Technical Reports Server (NTRS)

    1997-01-01

    A two-year program was conducted to develop and commercially implement selected casting manufacturing technologies to enable significant reductions in the costs of castings, increase the complexity and dimensional accuracy of castings, and reduce the development times for delivery of high quality castings. The industry-led R&D project was cost shared with NASA's Aerospace Industry Technology Program (AITP). The Rocketdyne Division of Boeing North American, Inc. served as the team lead with participation from Lockheed Martin, Ford Motor Company, Howmet Corporation, PCC Airfoils, General Electric, UES, Inc., University of Alabama, Auburn University, Robinson, Inc., Aracor, and NASA-LeRC. The technical effort was organized into four distinct tasks. The accomplishments reported herein. Task 1.0 developed advanced simulation technology for core molding. Ford headed up this task. On this program, a specialized core machine was designed and built. Task 2.0 focused on intelligent process control for precision core molding. Howmet led this effort. The primary focus of these experimental efforts was to characterize the process parameters that have a strong impact on dimensional control issues of injection molded cores during their fabrication. Task 3.0 developed and applied rapid prototyping to produce near net shape castings. Rocketdyne was responsible for this task. CAD files were generated using reverse engineering, rapid prototype patterns were fabricated using SLS and SLA, and castings produced and evaluated. Task 4.0 was aimed at developing technology transfer. Rocketdyne coordinated this task. Casting related technology, explored and evaluated in the first three tasks of this program, was implemented into manufacturing processes.

  20. Organizational Considerations for Advanced Manufacturing Technology

    ERIC Educational Resources Information Center

    DeRuntz, Bruce D.; Turner, Roger M.

    2003-01-01

    In the last several decades, the United States has experienced a decline in productivity, while the world has seen a maturation of the global marketplace. Nations have moved manufacturing strategy and process technology issues to the top of management priority lists. The issues surrounding manufacturing technologies and their implementations have…

  1. Manufacture of radiopharmaceuticals-recent advances

    SciTech Connect

    Krieger, J.K.

    1996-12-31

    Trends in radiopharmaceutical manufacturing have been influenced by the demands of the regulatory agencies, the demands of the customers, and the ever-increasing complexity of new products. Process improvements resulting from automation in the production of radionuclides for diagnostic imaging products, {sup 99m}/Tc generators, {sup 67}Ga, and {sup 201}Tl have been introduced to enhance compliance with current good manufacturing practices and to improve worker safety, both by reducing dose in accord with as low as reasonably achievable levels of radiation and by providing an ergonomically sound environment. Tighter process control has resulted in less lot-to-lot variability and ensures reliability of supply. Reduced manufacturing lapse time for {sup 99m}Tc generators minimizes decay and conserves the supply of {sup 99}Mo. Automation has resulted in an even greater degree of remote operation and has led to reductions in dose, improved process control, and faster throughput in the manufacture of radionuclides.

  2. Advances in solid dosage form manufacturing technology.

    PubMed

    Andrews, Gavin P

    2007-12-15

    Currently, the pharmaceutical and healthcare industries are moving through a period of unparalleled change. Major multinational pharmaceutical companies are restructuring, consolidating, merging and more importantly critically assessing their competitiveness to ensure constant growth in an ever-more demanding market where the cost of developing novel products is continuously increasing. The pharmaceutical manufacturing processes currently in existence for the production of solid oral dosage forms are associated with significant disadvantages and in many instances provide many processing problems. Therefore, it is well accepted that there is an increasing need for alternative processes to dramatically improve powder processing, and more importantly to ensure that acceptable, reproducible solid dosage forms can be manufactured. Consequently, pharmaceutical companies are beginning to invest in innovative processes capable of producing solid dosage forms that better meet the needs of the patient while providing efficient manufacturing operations. This article discusses two emerging solid dosage form manufacturing technologies, namely hot-melt extrusion and fluidized hot-melt granulation. PMID:17855217

  3. Advances in gamma titanium aluminides and their manufacturing techniques

    NASA Astrophysics Data System (ADS)

    Kothari, Kunal; Radhakrishnan, Ramachandran; Wereley, Norman M.

    2012-11-01

    Gamma titanium aluminides display attractive properties for high temperature applications. For over a decade in the 1990s, the attractive properties of titanium aluminides were outweighed by difficulties encountered in processing and machining at room temperature. But advances in manufacturing technologies, deeper understanding of titanium aluminides microstructure, deformation mechanisms, and advances in micro-alloying, has led to the production of gamma titanium aluminide sheets. An in-depth review of key advances in gamma titanium aluminides is presented, including microstructure, deformation mechanisms, and alloy development. Traditional manufacturing techniques such as ingot metallurgy and investment casting are reviewed and advances via powder metallurgy based manufacturing techniques are discussed. Finally, manufacturing challenges facing gamma titanium aluminides, as well as avenues to overcome them, are discussed.

  4. Advanced Blade Manufacturing Project - Final Report

    SciTech Connect

    POORE, ROBERT Z.

    1999-08-01

    The original scope of the project was to research improvements to the processes and materials used in the manufacture of wood-epoxy blades, conduct tests to qualify any new material or processes for use in blade design and subsequently build and test six blades using the improved processes and materials. In particular, ABM was interested in reducing blade cost and improving quality. In addition, ABM needed to find a replacement material for the mature Douglas fir used in the manufacturing process. The use of mature Douglas fir is commercially unacceptable because of its limited supply and environmental concerns associated with the use of mature timber. Unfortunately, the bankruptcy of FloWind in June 1997 and a dramatic reduction in AWT sales made it impossible for ABM to complete the full scope of work. However, sufficient research and testing were completed to identify several promising changes in the blade manufacturing process and develop a preliminary design incorporating these changes.

  5. Low-cost periodontal therapy.

    PubMed

    Slots, Jørgen

    2012-10-01

    Periodontitis is a complex infectious disease that affects low-income individuals disproportionately. Periodontitis is associated with specific bacterial species and herpesviruses, and successful prevention and treatment of the disease is contingent upon effective control of these pathogens. This article presents an efficacious, highly safe, minimally invasive, practical and low-cost periodontal therapy that involves professional and patient-administered mechanical therapy and antimicrobial agents. The major components are scaling for calculus removal, periodontal pocket irrigation with potent antiseptics, and treatment with systemic antibiotics for advanced disease. Povidone-iodine and sodium hypochlorite have all the characteristics for becoming the first-choice antiseptics in the management of periodontal diseases. Both agents show excellent antibacterial and antiviral properties, are readily available throughout the world, have been safely used in periodontal therapy for decades, offer significant benefits for individuals with very limited financial resources, and are well accepted by most dental professionals and patients. Four per cent chlorhexidine applied with a toothbrush to the most posterior part to the tongue dorsum can markedly reduce or eliminate halitosis in most individuals. Systemic antibiotics are used to treat periodontopathic bacteria that are not readily reached by topical therapy, such as pathogens within gingival tissue, within furcation defects, at the base of periodontal pockets, and on the tongue, tonsils and buccal mucosae. Valuable antibiotic therapies are amoxicillin-metronidazole (250 mg of amoxicillin and 250 mg of metronidazole, three times daily for 8 days) for young and middle-aged patients, and ciprofloxacin-metronidazole (500 mg of each, twice daily for 8 days) for elderly patients and for patients in developing countries who frequently harbor enteric rods subgingivally. Scaling to remove dental calculus and the prudent

  6. Energy intensity, electricity consumption, and advanced manufacturing-technology usage

    SciTech Connect

    Doms, M.E.; Dunne, T.

    1995-07-01

    This article reports on the relationship between the usage of advanced manufacturing technologies (AMTs) and energy consumption patterns in manufacturing plants. Using data from the Survey of Manufacturing Technology and the 1987 Census of Manufactures, we model the energy intensity and the electricity intensity of plants as functions of AMT usage and plant age. The main findings are that plants that utilize AMTs are less-energy intensive than plants not using AMTs, but consume proportionately more electricity as a fuel source. Additionally, older plants are generally more energy intensive and rely on fossil fuels to a greater extent than younger plants. 25 refs., 3 tabs.

  7. A review of advanced manufacturing technology

    NASA Astrophysics Data System (ADS)

    Broughton, T.

    1981-03-01

    Joining techniques, hot forming technology, forging technology, investment casting, small cooling hole manufacturing, combustor technology, quality assurance, and chip forming machining of gas turbine engine components are discussed. Electron and laser beam welding; laser hard facing techniques; automatic TIG and plasma welding; diffusion brazing of titanium and nickel alloys; heated die forming: blow forming; superplastic forming; fan and compressor blade forging; and wheel and disk forging from powder superalloys are described.

  8. Open architecture controllers for advanced manufacturing

    SciTech Connect

    Gore, R.A.

    1994-03-01

    The application of intelligent control systems to the real world of machining and manufacturing will benefit form the presence of open architecture control systems on the machines or the processes. The ability to modify the control system as the process or product changes can be essential to the success of the application of neural net or fuzzy logic controllers. The effort at Los Alamos to obtain a commercially available open architecture machine tool controller is described.

  9. PIGC™ - A low cost fugitive emissions and methane detection system using advanced gas filter correlation techniques for local and wide area monitoring

    NASA Astrophysics Data System (ADS)

    Lachance, R. L.; Gordley, L. L.; Marshall, B. T.; Fisher, J.; Paxton, G.; Gubeli, J. F.

    2015-12-01

    Currently there is no efficient and affordable way to monitor gas releases over small to large areas. We have demonstrated the ability to accurately measure key greenhouse and pollutant gasses with low cost solar observations using the breakthrough sensor technology called the "Pupil Imaging Gas Correlation", PIGC™, which provides size and complexity reduction while providing exceptional resolution and coverage for various gas sensing applications. It is a practical implementation of the well-known Gas Filter Correlation Radiometry (GFCR) technique used for the HALOE and MOPITT satellite instruments that were flown on successful NASA missions in the early 2000s. This strong space heritage brings performance and reliability to the ground instrument design. A methane (CH4) abundance sensitivity of 0.5% or better of ambient column with uncooled microbolometers has been demonstrated with 1 second direct solar observations. These under $10 k sensors can be deployed in precisely balanced autonomous grids to monitor the flow of chosen gasses, and infer their source locations. Measureable gases include CH4, 13CO2, N2O, NO, NH3, CO, H2S, HCN, HCl, HF, HDO and others. A single instrument operates in a dual operation mode, at no additional cost, for continuous (real-time 24/7) local area perimeter monitoring for the detection of leaks for safety & security needs, looking at an artificial light source (for example a simple 60 W light bulb placed 100 m away), while simultaneously allowing solar observation for quasi-continuous wide area total atmospheric column scanning (3-D) for environmental monitoring (fixed and mobile configurations). The second mode of operation continuously quantifies the concentration and flux of specific gases over different ground locations, determined the amount of targeted gas being released from the area or getting into the area from outside locations, allowing better tracking of plumes and identification of sources. This paper reviews the

  10. An Assessment of Technical and Production Risks of Candidate Low-Cost Attitude/Heading Reference Systems(AHRS)

    NASA Technical Reports Server (NTRS)

    Yuchnovicz, Daniel; Burgess, Malcolm; Hammers, William

    1999-01-01

    This report provides an assessment of technical and production risks of candidate low-cost attitude/heading reference systems (AHRS) for use in the Advanced General Aviation Transport Experiments (AGATE) airplanes. A low-cost AHRS is a key component of modem "glass cockpit" flight displays for General Aviation (GA) aircraft. The technical capabilities of several candidate low-cost AHRS were examined and described along with the technical issues involved with using all solid-state components for attitude measurement. An economic model was developed which describes the expected profit, rate of return, and volume requirements for the manufacture of low-cost AHRS for GA aircraft in the 2000 to 2020 time frame. The model is the result of interviews with GA airframe manufacturers, avionics manufacturers and historical analysis of avionics of similar complexity. The model shows that a manufacturer will break even after three years of AHRS production, realizing an 18 percent rate of return (23 percent profit) on an investment of $3.5M over the 20 year period. A start-up production estimate showed costs of $6-12M for a new company to build and certify an AHRS from scratch, considered to be a high-risk proposition, versus $0.25-0.75M for an experienced avionics manufacturer to manufacture a design under license, a low-risk proposition.

  11. Intelligent multi-agent coordination system for advanced manufacturing

    NASA Astrophysics Data System (ADS)

    Maturana, Francisco P.; Balasubramanian, Sivaram; Norrie, Douglas H.

    1997-12-01

    Global competition and rapidly changing customer requirements are forcing major changes in the production styles and configuration of manufacturing organizations. Agent-based systems are showing considerable potential as a new paradigm for agile manufacturing systems. With this approach, centralized and sequential manufacturing planning, scheduling, and control systems may be replaced by distributed intelligent systems to facilitate flexible and rapid response to changing production styles and variations in product requirements. In this paper, the characteristics and components of such a multi-agent architecture for advanced manufacturing are described. This architecture addresses agility in terms of the ability of the manufacturing system to solve manufacturing tasks using virtual enterprise mechanisms while maintaining concurrent information processing and control.

  12. Low-cost ladar imagers

    NASA Astrophysics Data System (ADS)

    Vasile, S.; Lipson, J.

    2008-04-01

    We have developed low-cost LADAR imagers using photon-counting Geiger avalanche photodiode (GPD) arrays, signal amplification and conditioning interface with integrated active quenching circuits (AQCs) and readout integrated circuit (ROIC) arrays for time to digital conversion (TDC) implemented in FPGA. Our goal is to develop a compact, low-cost LADAR receiver that could be operated with room temperature Si-GPD arrays and cooled InGaAs GPD arrays. We report on architecture selection criteria, integration issues of the GPD, AQC and TDC, gating and programmable features for flexible and low-cost re-configuration, as well as on timing resolution, precision and accuracy of our latest LADAR designs.

  13. Very-Low-Cost, Rugged Vacuum System

    NASA Technical Reports Server (NTRS)

    Kline-Schoder, Robert; Sorensen, Paul; Passow, Christian; Bilski, Steve

    2013-01-01

    NASA, DoD, DHS, and commercial industry have a need for miniaturized, rugged, low-cost vacuum systems. Recent advances in sensor technology have led to the development of very small mass spectrometer detectors as well as other miniature analytical instruments. However, the vacuum systems to support these sensors remain large, heavy, and power-hungry. To meet this need, a miniaturized vacuum system was created based on a very small, rugged, and inexpensive- to-manufacture molecular drag pump (MDP). The MDP is enabled by the development of a miniature, veryhigh- speed, rugged, low-power, brushless DC motor optimized for wide temperature operation and long life. Such a pump represents an order-of-magnitude reduction in mass, volume, and cost over current, commercially available, state-ofthe- art vacuum pumps. The vacuum system consists of the MDP coupled to a ruggedized rough pump (for terrestrial applications or for planets with substantial atmospheres). The rotor in the MDP consists of a simple smooth cylinder of aluminum spinning at approximately 200,000 RPM inside an outer stator housing. The pump stator comprises a cylindrical aluminum housing with one or more specially designed grooves that serve as flow channels. To minimize the length of the pump, the gas is forced down the flow channels of the outer stator to the base of the pump. The gas is then turned and pulled toward the top through a second set of channels cut into an inner stator housing that surrounds the motor. The compressed gas then flows down channels in the motor housing to the exhaust port of the pump. The exhaust port of the pump is connected to a diaphragm or scroll pump. This pump delivers very high performance in a very small envelope. The design was simplified so that a smaller compression ratio, easier manufacturing process, and enhanced ruggedness can be achieved at the lowest possible cost. The machining of the rotor and stators is very simple compared to that necessary to fabricate TMP

  14. An Alternative Low-Cost Process for Deposition of MCrAlY Bond Coats for Advanced Syngas/Hydrogen Turbine Applications

    SciTech Connect

    Zhang, Ying

    2015-09-11

    The objective of this project was to develop and optimize MCrAlY bond coats for syngas/hydrogen turbine applications using a low-cost electrolytic codeposition process. Prealloyed CrAlY-based powders were codeposited into a metal matrix of Ni, Co or Ni-Co during the electroplating process, and a subsequent post-deposition heat treatment converted it to the MCrAlY coating. Our research efforts focused on: (1) investigation of the effects of electro-codeposition configuration and parameters on the CrAlY particle incorporation in the NiCo-CrAlY composite coatings; (2) development of the post-deposition heat treating procedure; (3) characterization of coating properties and evaluation of coating oxidation performance; (4) exploration of a sulfurfree electroplating solution; (5) cost analysis of the present electrolytic codeposition process. Different electro-codeposition configurations were investigated, and the rotating barrel system demonstrated the capability of depositing NiCo-CrAlY composite coatings uniformly on the entire specimen surface, with the CrAlY particle incorporation in the range 37-42 vol.%. Post-deposition heat treatment at 1000-1200 °C promoted interdiffusion between the CrAlY particles and the Ni-Co metal matrix, resulting in β/γ’/γ or β/γ’ phases in the heat-treated coatings. The results also indicate that the post-deposition heat treatment should be conducted at temperatures ≤1100 °C to minimize Cr evaporation and outward diffusion of Ti. The electro-codeposited NiCrAlY coatings in general showed lower hardness and surface roughness than thermal spray MCrAlY coatings. Coating oxidation performance was evaluated at 1000-1100 °C in dry and wet air environments. The initial electro-codeposited NiCoCrAlY coatings containing relatively high sulfur did not show good oxidation resistance. After modifications of the coating process, the cleaner NiCoCrAlY coating exhibited good oxidation performance at 1000 °C during the 2,000 1-h cyclic

  15. Low Cost Processing of Commingled Thermoplastic Composites

    NASA Astrophysics Data System (ADS)

    Chiasson, Matthew Lee

    A low cost vacuum consolidation process has been investigated for use with commingled thermoplastic matrix composites. In particular, the vacuum consolidation behaviour of commingled polypropylene/glass fibre and commingled nylon/carbon fibre precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure. During processing, the consolidation of the laminate packs was measured by use of non-contact eddy current sensors. The consolidation curves are then used to tune an empirical consolidation model. The overall quality of the resulting laminates is also discussed. Dynamic mechanical analysis, differential scanning calorimetry and mechanical tensile testing were also performed in order to determine the effects of varying processing parameters on the physical and mechanical properties of the laminates. Through this analysis, it was determined that the nylon/carbon fibre blend was not suitable for vacuum consolidation, while the polypropylene/glass fibre blend is a viable option for vacuum consolidation. The ultimate goal of this work is to provide a foundation from which low cost unmanned aerial vehicle (UAV) components can be designed and manufactured from thermoplastic matrix composites using a low cost processing technique as an alternative to traditional thermoset composite materials.

  16. Low-cost uncooled VOx infrared camera development

    NASA Astrophysics Data System (ADS)

    Li, Chuan; Han, C. J.; Skidmore, George D.; Cook, Grady; Kubala, Kenny; Bates, Robert; Temple, Dorota; Lannon, John; Hilton, Allan; Glukh, Konstantin; Hardy, Busbee

    2013-06-01

    The DRS Tamarisk® 320 camera, introduced in 2011, is a low cost commercial camera based on the 17 µm pixel pitch 320×240 VOx microbolometer technology. A higher resolution 17 µm pixel pitch 640×480 Tamarisk®640 has also been developed and is now in production serving the commercial markets. Recently, under the DARPA sponsored Low Cost Thermal Imager-Manufacturing (LCTI-M) program and internal project, DRS is leading a team of industrial experts from FiveFocal, RTI International and MEMSCAP to develop a small form factor uncooled infrared camera for the military and commercial markets. The objective of the DARPA LCTI-M program is to develop a low SWaP camera (<3.5 cm3 in volume and <500 mW in power consumption) that costs less than US $500 based on a 10,000 units per month production rate. To meet this challenge, DRS is developing several innovative technologies including a small pixel pitch 640×512 VOx uncooled detector, an advanced digital ROIC and low power miniature camera electronics. In addition, DRS and its partners are developing innovative manufacturing processes to reduce production cycle time and costs including wafer scale optic and vacuum packaging manufacturing and a 3-dimensional integrated camera assembly. This paper provides an overview of the DRS Tamarisk® project and LCTI-M related uncooled technology development activities. Highlights of recent progress and challenges will also be discussed. It should be noted that BAE Systems and Raytheon Vision Systems are also participants of the DARPA LCTI-M program.

  17. Low-cost commercial transport

    NASA Technical Reports Server (NTRS)

    Mcpherson, J.

    1991-01-01

    The topics presented are covered in viewgraph form. The objectives are to develop and validate technology, design tools and methodologies to enable the low cost commercial development and operational uses of hydrogen and hydrocarbon fueled liquid engines, low pressure booster engines and hybrid engines.

  18. Low Cost Graphics. Second Edition.

    ERIC Educational Resources Information Center

    Tinker, Robert F.

    This manual describes the CALM TV graphics interface, a low-cost means of producing quality graphics on an ordinary TV. The system permits the output of data in graphic as well as alphanumeric form and the input of data from the face of the TV using a light pen. The integrated circuits required in the interface can be obtained from standard…

  19. Low Cost Sensor Calibration Options

    EPA Science Inventory

    Low-cost sensors ($1 D0-500) represent a unique class of air monitoring devices that may provide for more ubiquitous pollutant monitoring. They vary widely in design and measure pollutants, ranging from ozone, particulate matter, to volatile organic compounds. Many of these senso...

  20. Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.; Holcomb, R.S.; Wright, I.G.

    1995-10-01

    The technology based portion of the Advanced Turbine Systems Program (ATS) contains several subelements which address generic technology issues for land-based gas-turbine systems. One subelement is the Materials/Manufacturing Technology Program which is coordinated by DOE-Oak Ridge Operations and Oak Ridge National Laboratory (ORNL). The work in this subelement is being performed predominantly by industry with assistance from universities and the national laboratories. Projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. A materials/manufacturing plan was developed in FY 1994 with input from gas turbine manufacturers, materials suppliers, universities, and government laboratories. The plan outlines seven major subelements which focus on materials issues and manufacturing processes. Work is currently under way in four of the seven major subelements. There are now major projects on coatings and process development, scale-up of single crystal airfoil manufacturing technology, materials characterization, and technology information exchange.

  1. 76 FR 43983 - Request for Information on How To Structure Proposed New Program: Advanced Manufacturing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-22

    ... Program: Advanced Manufacturing Technology Consortia (AMTech) AGENCY: National Institute of Standards and... structure a new public-private partnership program, the Advanced Manufacturing Technology Consortia (AMTech... or newly created industry-led consortia to develop precompetitive enabling manufacturing...

  2. Low Cost Hydrogen Production Platform

    SciTech Connect

    Timothy M. Aaron, Jerome T. Jankowiak

    2009-10-16

    conducted to identify any potential design deficiency related to the concept. The analysis showed that no fundamental design flaw existed with the concept, but additional simulations and prototypes would be required to verify the design prior to fabricating a production unit. These identified risks were addressed in detail during Phase II of the development program. Along with the models of the high temperature components, a detailed process and 3D design model of the remainder of system, including PSA, compression, controls, water treatment and instrumentation was developed and evaluated. Also, in Phase II of the program, laboratory/fullscale testing of the high temperature components was completed and stable operation/control of the system was verified. The overall design specifications and test results were then used to develop accurate hydrogen costs for the optimized system. Praxair continued development and testing of the system beyond the Phase II funding provided by the DOE through the end of 2008. This additional testing is not documented in this report, but did provide significant additional data for development of a prototype system as detailed in the Phase III proposal. The estimated hydrogen product costs were developed (2007 basis) for the 4.8 kg/h system at production rates of 1, 5, 10, 100 and 1,000 units built per year. With the low cost SMR approach, the product hydrogen costs for the 4.8 kg/h units at 50 units produced per year were approximately $3.02 per kg. With increasing the volume production to 1,000 units per year, the hydrogen costs are reduced by about 12% to $2.67 per kg. The cost reduction of only 12% is a result of significant design and fabrication efficiencies being realized in all levels of production runs through utilizing the DFMA principles. A simplified and easily manufactured design does not require large production volumes to show significant cost benefits. These costs represent a significant improvement and a new benchmark in the

  3. Low-cost microsensors program

    NASA Astrophysics Data System (ADS)

    Anderson, John S.; Bradley, Daryl; Chen, Chungte W.; Chin, Richard; Jurgelewicz, K.; Radford, William A.; Kennedy, Adam; Murphy, Daniel F.; Ray, Michael; Wyles, Richard; Brown, James C.; Newsome, Gwendolyn W.

    2001-10-01

    The objectives of the Low Cost Microsensors (LCMS) Program are twofold. The first is to develop and deliver a long-range infrared (IR) sensor built upon an uncooled vanadium oxide (VOx) 640 X 512 format focal plane array (FPA) engine. The second is to develop an expendable microsensor built upon a VOx 160 X 128 format FPA engine. The 640 X 480 sensor is applicable to long-range surveillance and targeting missions and is a reusable asset. The 160 X 120 sensor is designed for applications where miniaturization is required as well as low cost and low power. The 160 X 120 is also intended for expendable military applications. The intent of this DUS&T effort is to further reduce the cost, weight, and power of uncooled IR sensors, and to increase the capability of these sensors, thereby expanding their applicability to military and commercial markets never before addressed by thermal imaging.

  4. Manufacturing technology

    SciTech Connect

    Leonard, J.A.; Floyd, H.L.; Goetsch, B.; Doran, L.

    1993-08-01

    This bulletin depicts current research on manufacturing technology at Sandia laboratories. An automated, adaptive process removes grit overspray from jet engine turbine blades. Advanced electronic ceramics are chemically prepared from solution for use in high- voltage varistors. Selective laser sintering automates wax casting pattern fabrication. Numerical modeling improves performance of photoresist stripper (simulation on Cray supercomputer reveals path to uniform plasma). And mathematical models help make dream of low- cost ceramic composites come true.

  5. Soft computing in design and manufacturing of advanced materials

    NASA Technical Reports Server (NTRS)

    Cios, Krzysztof J.; Baaklini, George Y; Vary, Alex

    1993-01-01

    The potential of fuzzy sets and neural networks, often referred to as soft computing, for aiding in all aspects of manufacturing of advanced materials like ceramics is addressed. In design and manufacturing of advanced materials, it is desirable to find which of the many processing variables contribute most to the desired properties of the material. There is also interest in real time quality control of parameters that govern material properties during processing stages. The concepts of fuzzy sets and neural networks are briefly introduced and it is shown how they can be used in the design and manufacturing processes. These two computational methods are alternatives to other methods such as the Taguchi method. The two methods are demonstrated by using data collected at NASA Lewis Research Center. Future research directions are also discussed.

  6. Sulfur-free cleaning strategy for advanced mask manufacturing

    NASA Astrophysics Data System (ADS)

    Kindt, Louis; Watts, Andrew; Burnham, Jay; Aaskov, William

    2006-10-01

    Existing cleaning technology using sulfuric acid based chemistry has served the mask industry quite well over the years. However, the existence of residue on mask surfaces is becoming more and more of a problem at the high energy wavelengths used in lithography tool for wafer manufacturing. This is evident by the emergence of sub-pellicle defect growth and backside hazing issues. A large source of residual contamination on the surface of masks is from the mask manufacturing process, particularly the cleaning portion involving sulfuric acid. Cleaning strategies can be developed that eliminate the use of sulfuric acid in the cleaning process for advanced photomasks and alternative processes can be used for cleaning masks at various stages of the manufacturing process. Implementation of these new technologies into manufacturing will be discussed as will the resulting improvements, advantages, and disadvantages over pre-existing mask cleaning processes.

  7. Composite intermediate case manufacturing scale-up for advanced engines

    NASA Technical Reports Server (NTRS)

    Ecklund, Rowena H.

    1992-01-01

    This Manufacturing Technology for Propulsion Program developed a process to produce a composite intermediate case for advanced gas turbine engines. The method selected to manufacture this large, complex part uses hard tooling for surfaces in the airflow path and trapped rubber to force the composite against the mold. Subelements were manufactured and tested to verify the selected design, tools, and processes. The most significant subelement produced was a half-scale version of a composite intermediate case. The half-scale subelement maintained the geometry and key dimensions of the full-scale case, allowing relevant process development and structural verification testing to be performed on the subelement before manufacturing the first full-scale case.

  8. LSA Low-cost Solar Array project

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The activities of the Low-Cost Silicon Solar Array Project during the period October through December, 1977 are reported. The LSSA Project is assigned responsibility for advancing silicon solar array technology while encouraging industry to reduce the price of arrays to a level at which photovoltaic electric power systems will be competitive with more conventional power sources early in the next decade. Set forth are the goals and plans with which the Project intends to accomplish this and the progress that was made during the quarter.

  9. Low-cost Solar Array (LSA) project

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The activities of the Low-Cost Solar Array Project are described for the period April through June 1978. The Project is assigned responsibility for advancing solar array technology while encouraging industry to reduce the price of arrays to a level at which photovoltaic electric power systems will be competitive with more conventional power sources early in the next decade. Set forth are the goals and plans with which the Project intends to accomplish this and the progress that was made during the quarter.

  10. The Effect of the Implementation of Advanced Manufacturing Technologies on Training in the Manufacturing Sector

    ERIC Educational Resources Information Center

    Castrillon, Isabel Dieguez; Cantorna, Ana I. Sinde

    2005-01-01

    Purpose: The aim of this article is to gain insight into some of the factors that determine personnel-training efforts in companies introducing advanced manufacturing technologies (AMTs). The study provides empirical evidence from a sector with high rates of technological modernisation. Design/methodology/approach: "Ad hoc" survey of 90 firms in…

  11. Development of low cost custom hybrid microcircuit technology

    NASA Technical Reports Server (NTRS)

    Perkins, K. L.; Licari, J. J.

    1981-01-01

    Selected potentially low cost, alternate packaging and interconnection techniques were developed and implemented in the manufacture of specific NASA/MSFC hardware, and the actual cost savings achieved by their use. The hardware chosen as the test bed for this evaluation ws the hybrids and modules manufactured by Rockwell International fo the MSFC Flight Accelerometer Safety Cut-Off System (FASCOS). Three potentially low cost packaging and interconnection alternates were selected for evaluation. This study was performed in three phases: hardware fabrication and testing, cost comparison, and reliability evaluation.

  12. Advanced Initiation Systems Manufacturing Level 2 Milestone Completion Summary

    SciTech Connect

    Chow, R; Schmidt, M

    2009-10-01

    Milestone Description - Advanced Initiation Systems Detonator Design and Prototype. Milestone Grading Criteria - Design new generation chip slapper detonator and manufacture a prototype using advanced manufacturing processes, such as all-dry chip metallization and solvent-less flyer coatings. The advanced processes have been developed for manufacturing detonators with high material compatibility and reliability to support future LEPs, e.g. the B61, and new weapons systems. Perform velocimetry measurements to determine slapper velocity as a function of flight distance. A prototype detonator assembly and stripline was designed for low-energy chip slappers. Pictures of the prototype detonator and stripline are shown. All-dry manufacturing processes were used to address compatibility issues. KCP metallized the chips in a physical vapor deposition system through precision-aligned shadow masks. LLNL deposited a solvent-less polyimide flyer with a processes called SLIP, which stands for solvent-less vapor deposition followed by in-situ polymerization. LANL manufactured the high-surface-area (HSA) high explosive (HE) pellets. Test fires of two chip slapper designs, radius and bowtie, were performed at LLNL in the High Explosives Application Facility (HEAF). Test fires with HE were conducted to establish the threshold firing voltages. pictures of the chip slappers before and after test fires are shown. Velocimetry tests were then performed to obtain slapper velocities at or above the threshold firing voltages. Figure 5 shows the slapper velocity as a function of distance and time at the threshold voltage, for both radius and bowtie bridge designs. Both designs were successful at initiating the HE at low energy levels. Summary of Accomplishments are: (1) All-dry process for chip manufacture developed; (2) Solventless process for slapper materials developed; (3) High-surface area explosive pellets developed; (4) High performance chip slappers developed; (5) Low-energy chip

  13. Low-cost microsensors program

    NASA Astrophysics Data System (ADS)

    Anderson, John S.; Bradley, Daryl; Chen, Chungte W.; Chin, Richard; Hegg, Ronald G.; Kennedy, Adam; Murphy, Daniel F.; Ray, Michael; Wyles, Richard; Brown, James C.; Newsome, Gwendolyn W.

    2002-07-01

    The Low Cost Microsensors (LCMS) Program recently demonstrated state-of-the-art imagery in a long-range infrared (IR) sensor built upon an uncooled vanadium oxide (VOx) 640 X 480 format focal plane array (FPA) engine. The 640 X 480 sensor is applicable to long-range surveillance and targeting missions. The intent of this DUS&T effort is to further reduce the cost, weight, and power of uncooled IR sensors, and to increase the capability of these sensors, thereby expanding their applicability to military and commercial markets never before addressed by thermal imaging.

  14. Process development status report for advanced manufacturing projects

    SciTech Connect

    Brinkman, J.R.; Homan, D.A.

    1990-03-30

    This is the final status report for the approved Advanced Manufacturing Projects for FY 1989. Five of the projects were begun in FY 1987, one in FY 1988, and one in FY 1989. The approved projects cover technology areas in welding, explosive material processing and evaluation, ion implantation, and automated manufacturing. It is expected that the successful completion of these projects well result in improved quality and/or reduced cost for components produced by Mound. Those projects not brought to completion will be continued under Process development in FY 1990.

  15. Materials/manufacturing element of the Advanced Turbine System Program

    SciTech Connect

    Karnitz, M.A.; Devan, J.H.; Holcomb, R.S.; Ferber, M.K.; Harrison, R.W.

    1994-08-01

    One of the supporting elements of the Advanced Turbine Systems (ATS) Program is the materials/manufacturing technologies task. The objective of this element is to address critical materials issues for both industrial and utility gas turbines. DOE Oak Ridge Operations Office (ORO) will manage this element of the program, and a team from DOE-ORO and Oak Ridge National Laboratory is coordinating the planning for the materials/manufacturing effort. This paper describes that planning activity which is in the early stages.

  16. Integration of Advanced Simulation and Visualization for Manufacturing Process Optimization

    NASA Astrophysics Data System (ADS)

    Zhou, Chenn; Wang, Jichao; Tang, Guangwu; Moreland, John; Fu, Dong; Wu, Bin

    2016-05-01

    The integration of simulation and visualization can provide a cost-effective tool for process optimization, design, scale-up and troubleshooting. The Center for Innovation through Visualization and Simulation (CIVS) at Purdue University Northwest has developed methodologies for such integration with applications in various manufacturing processes. The methodologies have proven to be useful for virtual design and virtual training to provide solutions addressing issues on energy, environment, productivity, safety, and quality in steel and other industries. In collaboration with its industrial partnerships, CIVS has provided solutions to companies, saving over US38 million. CIVS is currently working with the steel industry to establish an industry-led Steel Manufacturing Simulation and Visualization Consortium through the support of National Institute of Standards and Technology AMTech Planning Grant. The consortium focuses on supporting development and implementation of simulation and visualization technologies to advance steel manufacturing across the value chain.

  17. Advanced composite aileron for L-1011 transport aircraft: Aileron manufacture

    NASA Technical Reports Server (NTRS)

    Dunning, E. G.; Cobbs, W. L.; Legg, R. L.

    1981-01-01

    The fabrication activities of the Advanced Composite Aileron (ACA) program are discussed. These activities included detail fabrication, manufacturing development, assembly, repair and quality assurance. Five ship sets of ailerons were manufactured. The detail fabrication effort of ribs, spar and covers was accomplished on male tools to a common cure cycle. Graphite epoxy tape and fabric and syntactic epoxy materials were utilized in the fabrication. The ribs and spar were net cured and required no post cure trim. Material inconsistencies resulted in manufacturing development of the front spar during the production effort. The assembly effort was accomplished in subassembly and assembly fixtures. The manual drilling system utilized a dagger type drill in a hydraulic feed control hand drill. Coupon testing for each detail was done.

  18. Spacesuit glove manufacturing enhancements through the use of advanced technologies

    NASA Technical Reports Server (NTRS)

    Cadogan, David; Bradley, David; Kosmo, Joseph

    1993-01-01

    The sucess of astronauts performing extravehicular activity (EVA) on orbit is highly dependent upon the performance of their spacesuit gloves.A study has recently been conducted to advance the development and manufacture of spacesuit gloves. The process replaces the manual techniques of spacesuit glove manufacture by utilizing emerging technologies such as laser scanning, Computer Aided Design (CAD), computer generated two-dimensional patterns from three-dimensionl surfaces, rapid prototyping technology, and laser cutting of materials, to manufacture the new gloves. Results of the program indicate that the baseline process will not increase the cost of the gloves as compared to the existing styles, and in production, may reduce the cost of the gloves. perhaps the most important outcome of the Laserscan process is that greater accuracy and design control can be realized. Greater accuracy was achieved in the baseline anthropometric measurement and CAD data measurement which subsequently improved the design feature. This effectively enhances glove performance through better fit and comfort.

  19. Spacesuit glove manufacturing enhancements through the use of advanced technologies

    NASA Astrophysics Data System (ADS)

    Cadogan, David; Bradley, David; Kosmo, Joseph

    The sucess of astronauts performing extravehicular activity (EVA) on orbit is highly dependent upon the performance of their spacesuit gloves.A study has recently been conducted to advance the development and manufacture of spacesuit gloves. The process replaces the manual techniques of spacesuit glove manufacture by utilizing emerging technologies such as laser scanning, Computer Aided Design (CAD), computer generated two-dimensional patterns from three-dimensionl surfaces, rapid prototyping technology, and laser cutting of materials, to manufacture the new gloves. Results of the program indicate that the baseline process will not increase the cost of the gloves as compared to the existing styles, and in production, may reduce the cost of the gloves. perhaps the most important outcome of the Laserscan process is that greater accuracy and design control can be realized. Greater accuracy was achieved in the baseline anthropometric measurement and CAD data measurement which subsequently improved the design feature. This effectively enhances glove performance through better fit and comfort.

  20. Low-cost photomask inspection system

    NASA Astrophysics Data System (ADS)

    Gharpure, Damayanti C.; David, Sunil K.

    1995-12-01

    The competitive demand for increased production rates and tighter quality control in manufacturing integrated circuits requires inspection at higher speeds, finer resolution and at various stages during fabrication, all at an affordable cost. Manual inspection is tedious and entails a degree of concentration that is difficult to maintain over long periods of time. This paper presents a simple, low cost photo mask inspection system based on an IBM compatible PC. Both the reference comparison as well as feature extraction approaches have been implemented for guaranteed defect detection. The defects are further analyzed to obtain details regarding the location, dimension, and type of defect. The system also generates a diagnostic report providing detailed information regarding each defect, that has been detected, for use in on line mask repair. The paper describes configuration of the system along with the image processing algorithms used. The paper also discusses the results obtained, the specifications and over all performance of the system.

  1. Spectrophotometric Procedure for Fast Reactor Advanced Coolant Manufacture Control

    NASA Astrophysics Data System (ADS)

    Andrienko, O. S.; Egorov, N. B.; Zherin, I. I.; Indyk, D. V.

    2016-01-01

    The paper describes a spectrophotometric procedure for fast reactor advanced coolant manufacture control. The molar absorption coefficient of dimethyllead dibromide with dithizone was defined as equal to 68864 ± 795 l·mole-1·cm-1, limit of detection as equal to 0.583 · 10-6 g/ml. The spectrophotometric procedure application range was found to be equal to 37.88 - 196.3 g. of dimethyllead dibromide in the sample. The procedure was used within the framework of the development of the method of synthesis of the advanced coolant for fast reactors.

  2. The implementation and control of advanced manufacturing systems

    NASA Astrophysics Data System (ADS)

    Anstiss, P.

    An account is given of the development and control of a flexible manufacturing system for small machined parts which can prepare raw materials for fixturing, assemble all necessary resources, then process 'nests' of components through machining, inspection, and secondary operations to produce finished parts ready for surface treatment or painting. The system employs automated stores, transport and machine tools, local area network communications, advanced computer control systems for all automatic and manual functions, and comprehensive tool storage, handling and preparation facilities.

  3. Low Cost Digital Vibration Meter

    PubMed Central

    Payne, W. Vance; Geist, Jon

    2007-01-01

    This report describes the development of a low cost, digital Micro Electro Mechanical System (MEMS) vibration meter that reports an approximation to the RMS acceleration of the vibration to which the vibration meter is subjected. The major mechanical element of this vibration meter is a cantilever beam, which is on the order of 500 µm in length, with a piezoresistor deposited at its base. Vibration of the device in the plane perpendicular to the cantilever beam causes it to bend, which produces a measurable change in the resistance of a piezoresistor. These changes in resistance along with a unique signal-processing scheme are used to determine an approximation to the RMS acceleration sensed by the device. PMID:27110459

  4. Advanced Manufacturing for a U.S. Clean Energy Economy (Fact Sheet)

    SciTech Connect

    Not Available

    2012-03-01

    This fact sheet is an overview of the U.S. Department of Energy's Advanced Manufacturing Office. Manufacturing is central to our economy, culture, and history. The industrial sector produces 11% of U.S. gross domestic product (GDP), employs 12 million people, and generates 57% of U.S. export value. However, U.S. industry consumes about one-third of all energy produced in the United States, and significant cost-effective energy efficiency and advanced manufacturing opportunities remain unexploited. As a critical component of the National Innovation Policy for Advanced Manufacturing, the U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) is focused on creating a fertile environment for advanced manufacturing innovation, enabling vigorous domestic development of transformative manufacturing technologies, promoting coordinated public and private investment in precompetitive advanced manufacturing technology infrastructure, and facilitating the rapid scale-up and market penetration of advanced manufacturing technologies.

  5. 78 FR 34346 - Proposed Information Collection; Comment Request; NIST MEP Advanced Manufacturing Jobs and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... Advanced Manufacturing Jobs and Innovation Accelerator Challenge (AMJIAC) Client Impact Survey AGENCY... information collection. The purpose of the Advanced Manufacturing Jobs and Innovation Accelerator Challenge... to support job creation, encourage economic development, and enhance the competitiveness of...

  6. National Center for Advanced Information Components Manufacturing. Program summary report, Volume 1

    SciTech Connect

    1996-10-01

    The National Center for Advanced Information Components Manufacturing focused on manufacturing research and development for flat panel displays, advanced lithography, microelectronics, and optoelectronics. This report provides an overview of the program, summaries of the technical projects, and key program accomplishments.

  7. Finding Low-Cost Medical Care

    MedlinePlus

    ... costs and insurance requirements before you get care. Free and Low-Cost Clinics and Health Centers If ... in school), you may be able to find free or low-cost health clinics in your neighborhood. ...

  8. LSSA (Low-cost Silicon Solar Array) project

    NASA Technical Reports Server (NTRS)

    1976-01-01

    Methods are explored for economically generating electrical power to meet future requirements. The Low-Cost Silicon Solar Array Project (LSSA) was established to reduce the price of solar arrays by improving manufacturing technology, adapting mass production techniques, and promoting user acceptance. The new manufacturing technology includes the consideration of new silicon refinement processes, silicon sheet growth techniques, encapsulants, and automated assembly production being developed under contract by industries and universities.

  9. A simple, low-cost conductive composite material for 3D printing of electronic sensors.

    PubMed

    Leigh, Simon J; Bradley, Robert J; Purssell, Christopher P; Billson, Duncan R; Hutchins, David A

    2012-01-01

    3D printing technology can produce complex objects directly from computer aided digital designs. The technology has traditionally been used by large companies to produce fit and form concept prototypes ('rapid prototyping') before production. In recent years however there has been a move to adopt the technology as full-scale manufacturing solution. The advent of low-cost, desktop 3D printers such as the RepRap and Fab@Home has meant a wider user base are now able to have access to desktop manufacturing platforms enabling them to produce highly customised products for personal use and sale. This uptake in usage has been coupled with a demand for printing technology and materials able to print functional elements such as electronic sensors. Here we present formulation of a simple conductive thermoplastic composite we term 'carbomorph' and demonstrate how it can be used in an unmodified low-cost 3D printer to print electronic sensors able to sense mechanical flexing and capacitance changes. We show how this capability can be used to produce custom sensing devices and user interface devices along with printed objects with embedded sensing capability. This advance in low-cost 3D printing with offer a new paradigm in the 3D printing field with printed sensors and electronics embedded inside 3D printed objects in a single build process without requiring complex or expensive materials incorporating additives such as carbon nanotubes. PMID:23185319

  10. A Simple, Low-Cost Conductive Composite Material for 3D Printing of Electronic Sensors

    PubMed Central

    Leigh, Simon J.; Bradley, Robert J.; Purssell, Christopher P.; Billson, Duncan R.; Hutchins, David A.

    2012-01-01

    3D printing technology can produce complex objects directly from computer aided digital designs. The technology has traditionally been used by large companies to produce fit and form concept prototypes (‘rapid prototyping’) before production. In recent years however there has been a move to adopt the technology as full-scale manufacturing solution. The advent of low-cost, desktop 3D printers such as the RepRap and Fab@Home has meant a wider user base are now able to have access to desktop manufacturing platforms enabling them to produce highly customised products for personal use and sale. This uptake in usage has been coupled with a demand for printing technology and materials able to print functional elements such as electronic sensors. Here we present formulation of a simple conductive thermoplastic composite we term ‘carbomorph’ and demonstrate how it can be used in an unmodified low-cost 3D printer to print electronic sensors able to sense mechanical flexing and capacitance changes. We show how this capability can be used to produce custom sensing devices and user interface devices along with printed objects with embedded sensing capability. This advance in low-cost 3D printing with offer a new paradigm in the 3D printing field with printed sensors and electronics embedded inside 3D printed objects in a single build process without requiring complex or expensive materials incorporating additives such as carbon nanotubes. PMID:23185319

  11. Using Low Cost Environmental Sensors in Geoscience Education

    NASA Astrophysics Data System (ADS)

    Leeman, J.; Ammon, C. J.; Anandakrishnan, S.

    2014-12-01

    Advances in process technology have drastically reduced the cost of manufacturing almost every type of sensor and micro-controller, putting low-to-mid grade sensor technology in the reach of educators and hobbyists. We demonstrate how a low cost magnetometer and an Arduino micro-controller can be used in education. Students can easily connect the sensor to the Arduino and collect three-component magnetic field data. Experiments can easily be turned into long-term monitoring projects by connecting sensors to the internet and providing an Internet-of-Things interface to store and to display the data in near-real time. Low-cost sensors are generally much noisier than their research grade counterparts, but can still provide an opportunity for students to learn about fundamental concepts such as signal quality, sampling, averaging, and filtering and to gain hands-on, concrete experience with observations. Sensors can be placed at different locations and compared both qualitatively and quantitatively. For example, with an inexpensive magnetometer, students can examine diurnal magnetic field variations and look for magnetic storms. Magnetic field orientation can be calculated and compared to the predicted geomagnetic field orientation at a given location. Data can be stored in simple text files to facilitate analysis with any convenient package. We illustrate the idea using Python notebooks, allowing students to explore the data interactively and to learn the basic principles of programming and reproducible research. Using an Arduino encourages students to interact with open-source data collection hardware and to experiment with ways to quickly, cheaply, and effectively measure the environment. Analysis of these data can lead to a deeper understanding of both geoscience and data processing.

  12. A manufacturing database of advanced materials used in spacecraft structures

    NASA Technical Reports Server (NTRS)

    Bao, Han P.

    1994-01-01

    Cost savings opportunities over the life cycle of a product are highest in the early exploratory phase when different design alternatives are evaluated not only for their performance characteristics but also their methods of fabrication which really control the ultimate manufacturing costs of the product. In the past, Design-To-Cost methodologies for spacecraft design concentrated on the sizing and weight issues more than anything else at the early so-called 'Vehicle Level' (Ref: DOD/NASA Advanced Composites Design Guide). Given the impact of manufacturing cost, the objective of this study is to identify the principal cost drivers for each materials technology and propose a quantitative approach to incorporating these cost drivers into the family of optimization tools used by the Vehicle Analysis Branch of NASA LaRC to assess various conceptual vehicle designs. The advanced materials being considered include aluminum-lithium alloys, thermoplastic graphite-polyether etherketone composites, graphite-bismaleimide composites, graphite- polyimide composites, and carbon-carbon composites. Two conventional materials are added to the study to serve as baseline materials against which the other materials are compared. These two conventional materials are aircraft aluminum alloys series 2000 and series 7000, and graphite-epoxy composites T-300/934. The following information is available in the database. For each material type, the mechanical, physical, thermal, and environmental properties are first listed. Next the principal manufacturing processes are described. Whenever possible, guidelines for optimum processing conditions for specific applications are provided. Finally, six categories of cost drivers are discussed. They include, design features affecting processing, tooling, materials, fabrication, joining/assembly, and quality assurance issues. It should be emphasized that this database is not an exhaustive database. Its primary use is to make the vehicle designer

  13. Feature-based tolerancing for advanced manufacturing applications

    SciTech Connect

    Brown, C.W.; Kirk, W.J. III; Simons, W.R.; Ward, R.C.; Brooks, S.L.

    1994-11-01

    A primary requirement for the successful deployment of advanced manufacturing applications is the need for a complete and accessible definition of the product. This product definition must not only provide an unambiguous description of a product`s nominal shape but must also contain complete tolerance specification and general property attributes. Likewise, the product definition`s geometry, topology, tolerance data, and modeler manipulative routines must be fully accessible through a robust application programmer interface. This paper describes a tolerancing capability using features that complements a geometric solid model with a representation of conventional and geometric tolerances and non-shape property attributes. This capability guarantees a complete and unambiguous definition of tolerances for manufacturing applications. An object-oriented analysis and design of the feature-based tolerance domain was performed. The design represents and relates tolerance features, tolerances, and datum reference frames. The design also incorporates operations that verify correctness and check for the completeness of the overall tolerance definition. The checking algorithm is based upon the notion of satisfying all of a feature`s toleranceable aspects. Benefits from the feature-based tolerance modeler include: advancing complete product definition initiatives, incorporating tolerances in product data exchange, and supplying computer-integrated manufacturing applications with tolerance information.

  14. Low cost Earth Attitude Sensor

    NASA Astrophysics Data System (ADS)

    Liberati, Fabrizio; Perrotta, Giorgio; Verzegnassi, Fulvia

    2004-06-01

    A patent-pending, low-cost, moderate performance, Earth Attitude Sensor for LEO satellites is described in this paper. The paper deals with the system concepts, the technology adopted and the simulation results. The sensor comprises three or four narrow field of view mini telescopes pointed towards the Earth edge to detect and measure the variation of the off-nadir angle of the Earth-to-black sky transition using thermopile detectors suitably placed in the foci of the optical min telescopes. The system's innovation consists in the opto-mechanical configuration adopted that is sturdy and has no moving parts being, thus, inherently reliable. In addition, with a view to reducing production costs, the sensor does without hi-rel and is instead mainly based on COTS parts suitably chosen. Besides it is flexible and can be adapted to perform attitude measurement onboard spacecraft flying in orbits other than LEO with a minimum of modifications to the basic design. At present the sensor is under development by IMT and OptoService.

  15. Advances in the manufacturing, types, and applications of biosensors

    NASA Astrophysics Data System (ADS)

    Ravindra, Nuggehalli M.; Prodan, Camelia; Fnu, Shanmugamurthy; Padronl, Ivan; Sikha, Sushil K.

    2007-12-01

    In recent years, there have been significant technological advancements in the manufacturing, types, and applications of biosensors. Applications include clinical and non-clinical diagnostics for home, bio-defense, bio-remediation, environment, agriculture, and the food industry. Biosensors have progressed beyond the detection of biological threats such as anthrax and are finding use in a number of non-biological applications. Emerging biosensor technologies such as lab-on-a-chip have revolutionized the integration approaches for a very flexible, innovative, and user-friendly platform. An overview of the fundamentals, types, applications, and manufacturers, as well as the market trends of biosensors is presented here. Two case studies are discussed: one focused on a characterization technique—patch clamping and dielectric spectroscopy as a biological sensor—and the other about lithium phthalocyanine, a material that is being developed for in-vivo oxymetry.

  16. Low cost composite materials for wind energy conversion systems

    NASA Technical Reports Server (NTRS)

    Weingart, O.

    1980-01-01

    A winding process utilizing a low-cost E-glass fabric called transverse-filament tape for low-cost production of wind turbine generators (WTG) is described. The process can be carried out continuously at high speed to produce large one-piece parts with tapered wall thicknesses on a tapered mandrel. It is being used to manufacture blades for the NASA/DOE 200-ft-diameter MOD-1 WTG and Rockwell/DOE 40-kW small wind energy conversion system (SWECS).

  17. Low Cost Mission to Deimos

    NASA Astrophysics Data System (ADS)

    Quantius, Dominik; Püsler, H.; Braukhane, A.; Gülzow, P.; Bauer, W.; Vollhardt, A.; Romberg, O.; Scheibe, K.; Hoffmann, H.; Bürner, A.

    The German non-profit amateur satellite organisation AMSAT-Deutschland successfully de-signed, built and launched four HEO satellites in the last three decades. Now they are going to build a satellite to leave the Earth orbit based on their flight-proven P3-D satellite design. Due to energetic constraints the most suitable launch date for the planned P5-A satellite to Mars will be in 2018. To efficiently use the relatively long time gap until launch a possible prior Moon mission came into mind. In co-operation with the DLR-Institute of Space Systems in Bremen, Germany, two studies on systems level for a first P5 satellite towards Moon and a following one towards Mars have been performed. By using the DLR's Concurrent Engineering Facility (CEF) two consistent satellite concepts were designed including mission analysis, configuration, propulsion, subsystem dimensioning, payload selection, budgeting and cost. The present paper gives an insight in the accomplished design process and the results of the performed study towards Mars. The developed Mars orbiter is designed to carry the following four main instruments besides flexible communication abilities: • multispectral line scanner for Martian cloud investigations and Deimos (and Phobos) stereo pictures during close flybys • Deimos framing camera for high resolution pictures of Deimos (and Phobos) including video mode • sensor imaging infrared spectrometer for mineralogy of Martian (also Deimos and Phobos) silicates and surface temperature measurements • radio science for research of Deimos ( Phobos) gravity, profiling of Mars ionosphere, occurrence of third meteoritic ionosphere layer; sounding of neutral atmosphere; solar corona activity This study presents a non-industrial satellite concept that could be launched as piggyback load on Ariane 5 into GTO. It promises a low cost mission into a Mars orbit that allows close approaches to Deimos and Phobos.

  18. Advanced manufacturing technologies for the BeCOAT telescope

    NASA Astrophysics Data System (ADS)

    Sweeney, Michael N.; Rajic, Slobodan; Seals, Roland D.

    1994-02-01

    The beryllium cryogenic off-axis telescope (BeCOAT) uses a two-mirror, non re-imaging, off- axis, Ritchey Chretian design with all-beryllium optics, structures and baffles. The purpose of this telescope is the system level demonstration of advanced manufacturing technologies for optics, optical benches, and baffle assemblies. The key issues that are addressed are single point diamond turning of beryllium optics, survivable fastening techniques, minimum beryllium utilization, and technologies leading to self-aligning, all-beryllium optical systems.

  19. Advanced computational research in materials processing for design and manufacturing

    SciTech Connect

    Zacharia, T.

    1994-12-31

    The computational requirements for design and manufacture of automotive components have seen dramatic increases for producing automobiles with three times the mileage. Automotive component design systems are becoming increasingly reliant on structural analysis requiring both overall larger analysis and more complex analyses, more three-dimensional analyses, larger model sizes, and routine consideration of transient and non-linear effects. Such analyses must be performed rapidly to minimize delays in the design and development process, which drives the need for parallel computing. This paper briefly describes advanced computational research in superplastic forming and automotive crash worthiness.

  20. Process and assembly plans for low cost commercial fuselage structure

    NASA Technical Reports Server (NTRS)

    Willden, Kurtis; Metschan, Stephen; Starkey, Val

    1991-01-01

    Cost and weight reduction for a composite structure is a result of selecting design concepts that can be built using efficient low cost manufacturing and assembly processes. Since design and manufacturing are inherently cost dependent, concurrent engineering in the form of a Design-Build Team (DBT) is essential for low cost designs. Detailed cost analysis from DBT designs and hardware verification must be performed to identify the cost drivers and relationships between design and manufacturing processes. Results from the global evaluation are used to quantitatively rank design, identify cost centers for higher ranking design concepts, define and prioritize a list of technical/economic issues and barriers, and identify parameters that control concept response. These results are then used for final design optimization.

  1. Advanced carbon manufacturing for energy and biological applications

    NASA Astrophysics Data System (ADS)

    Turon Teixidor, Genis

    The science of miniaturization has experienced revolutionary advances during the last decades, witnessing the development of the Integrated Circuit and the emergence of MEMS and Nanotechnology. Particularly, MEMS technology has pioneered the use of non-traditional materials in microfabrication by including polymers, ceramics and composites to the well known list of metals and semiconductors. One of the latest additions to this set of materials is carbon, which represents a very important inclusion given its significance in electrochemical energy conversion systems and in applications where it is used as sensor probe material. For these applications, carbon is optimal in several counts: It has a wide electrochemical stability window, good electrical and thermal conductivity, high corrosion resistance and mechanical stability, and is available in high purity at a low cost. Furthermore carbon is biocompatible. This thesis presents several microfabricated devices that take advantage of these properties. The thesis has two clearly differentiated parts. In the first one, applications of micromachined carbon in the field of energy conversion and energy storage are presented. These applications include lithium ion micro batteries and the development of new carbon electrodes with fractal geometries. In the second part, the focus shifts to biological applications. First, the study of the interaction of living cells with micromachined carbon is presented, followed by the description of a sensor based on interdigitated nano-electrode arrays, and finally the development of the new instrumentation needed to address arrays of carbon electrodes, a multiplexed potentiostat. The underlying theme that connects all these seemingly different topics is the use of carbon microfabrication techniques in electrochemical systems.

  2. Advanced Manufacturing Processes Laboratory Building 878 hazards assessment document

    SciTech Connect

    Wood, C.; Thornton, W.; Swihart, A.; Gilman, T.

    1994-07-01

    The introduction of the hazards assessment process is to document the impact of the release of hazards at the Advanced Manufacturing Processes Laboratory (AMPL) that are significant enough to warrant consideration in Sandia National Laboratories` operational emergency management program. This hazards assessment is prepared in accordance with the Department of Energy Order 5500.3A requirement that facility-specific hazards assessments be prepared, maintained, and used for emergency planning purposes. This hazards assessment provides an analysis of the potential airborne release of chemicals associated with the operations and processes at the AMPL. This research and development laboratory develops advanced manufacturing technologies, practices, and unique equipment and provides the fabrication of prototype hardware to meet the needs of Sandia National Laboratories, Albuquerque, New Mexico (SNL/NM). The focus of the hazards assessment is the airborne release of materials because this requires the most rapid, coordinated emergency response on the part of the AMPL, SNL/NM, collocated facilities, and surrounding jurisdiction to protect workers, the public, and the environment.

  3. Low cost attitude control system scanwheel development

    NASA Technical Reports Server (NTRS)

    Bialke, William; Selby, Vaughn

    1991-01-01

    In order to satisfy a growing demand for low cost attitude control systems for small spacecraft, development of low cost scanning horizon sensor coupled to a low cost/low power consumption Reaction Wheel Assembly was initiated. This report addresses the details of the versatile design resulting from this effort. Tradeoff analyses for each of the major components are included, as well as test data from an engineering prototype of the hardware.

  4. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  5. 10 CFR 611.202 - Advanced Technology Vehicle Manufacturing Facility Award Program.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... Vehicle Manufacturing Facility Award Program. DOE may issue, under the Advanced Technology Vehicle Manufacturing Facility Award Program, 10 CFR part 611, subpart C, awards for eligible projects. ... 10 Energy 4 2014-01-01 2014-01-01 false Advanced Technology Vehicle Manufacturing Facility...

  6. 10 CFR 611.202 - Advanced Technology Vehicle Manufacturing Facility Award Program.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... Vehicle Manufacturing Facility Award Program. DOE may issue, under the Advanced Technology Vehicle Manufacturing Facility Award Program, 10 CFR part 611, subpart C, awards for eligible projects. ... 10 Energy 4 2011-01-01 2011-01-01 false Advanced Technology Vehicle Manufacturing Facility...

  7. 10 CFR 611.202 - Advanced Technology Vehicle Manufacturing Facility Award Program.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... Vehicle Manufacturing Facility Award Program. DOE may issue, under the Advanced Technology Vehicle Manufacturing Facility Award Program, 10 CFR part 611, subpart C, awards for eligible projects. ... 10 Energy 4 2013-01-01 2013-01-01 false Advanced Technology Vehicle Manufacturing Facility...

  8. 10 CFR 611.202 - Advanced Technology Vehicle Manufacturing Facility Award Program.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... Vehicle Manufacturing Facility Award Program. DOE may issue, under the Advanced Technology Vehicle Manufacturing Facility Award Program, 10 CFR part 611, subpart C, awards for eligible projects. ... 10 Energy 4 2012-01-01 2012-01-01 false Advanced Technology Vehicle Manufacturing Facility...

  9. 10 CFR 611.202 - Advanced Technology Vehicle Manufacturing Facility Award Program.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Manufacturing Facility Award Program, 10 CFR part 611, subpart C, awards for eligible projects. ... 10 Energy 4 2010-01-01 2010-01-01 false Advanced Technology Vehicle Manufacturing Facility Award... TECHNOLOGY VEHICLES MANUFACTURER ASSISTANCE PROGRAM Facility/Funding Awards § 611.202 Advanced...

  10. ADVACATE -- LOW-COST PROCESS FOR SO2 CONTROL

    EPA Science Inventory

    The paper discusses sorbent chemistry and process chemistry of the ADVAnced siliCATE (ADVACATE) process, a simple, low-cost add-on technology for S02 control, easily retrofitted on existing utility boilers with minimal disruption. It is considered to be capable of removing 90% of...

  11. Low-Cost Illumination-Grade LEDs

    SciTech Connect

    Epler, John

    2013-08-31

    technology was commercialized in our LUXEON Q product in Sept., 2013. Also, the retention of the sapphire increased the robustness of the device, enabling sales of low-cost submount-free chips to lighting manufacturers. Thus, blue LED die sales were initiated in the form of a PSS-FC in February, 2013.

  12. Low-cost fluorescence microscopy for point-of-care cell imaging

    NASA Astrophysics Data System (ADS)

    Lochhead, Michael J.; Ives, Jeff; Givens, Monique; Delaney, Marie; Moll, Kevin; Myatt, Christopher J.

    2010-02-01

    Fluorescence microscopy has long been a standard tool in laboratory medicine. Implementation of fluorescence microscopy for near-patient diagnostics, however, has been limited due to cost and complexity associated with traditional fluorescence microscopy techniques. There is a particular need for robust, low-cost imaging in high disease burden areas in the developing world, where access to central laboratory facilities and trained staff is limited. Here we describe a point-of-care assay that combines a disposable plastic cartridge with an extremely low cost fluorescence imaging instrument. Based on a novel, multi-mode planar waveguide configuration, the system capitalizes on advances in volume-manufactured consumer electronic components to deliver an imaging system with minimal moving parts and low power requirements. A two-color cell imager is presented, with magnification optimized for enumeration of immunostained human T cells. To demonstrate the system, peripheral blood mononuclear cells were stained with fluorescently labeled anti-human-CD4 and anti-human-CD3 antibodies. Registered images were used to generate fractional CD4+ and CD3+ staining and enumeration results that show excellent correlation with flow cytometry. The cell imager is under development as a very low cost CD4+ T cell counter for HIV disease management in limited resource settings.

  13. Hughes integrated synthetic aperture radar: High performance at low cost

    SciTech Connect

    Bayma, R.W.

    1996-11-01

    This paper describes the background and development of the low cost high-performance Hughes Integrated Synthetic Aperture Radar (HISAR{trademark}) which has a full range of capabilities for real-time reconnaissance, surveillance and earth resource mapping. HISAR uses advanced Synthetic Aperture Radar (SAR) technology to make operationally effective images of near photo quality, day or night and in all weather conditions. This is achieved at low cost by maximizing the use of commercially available radar and signal-processing equipment in the fabrication. Furthermore, HISAR is designed to fit into an executive-class aircraft making it available for a wide range of users. 4 refs., 8 figs.

  14. Low-cost encapsulation materials for terrestrial solar cell modules

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Baum, B.; Willis, P.

    1979-01-01

    The paper presents the findings of material surveys intended to identify low cost materials which could be functional as encapsulants (by 1986) for terrestrial solar cell modules. Economic analyses have indicated that in order to meet the low cost goal of $2.70 per sq m, some or all of the following material technologies must be developed or advanced: (1) UV screening outer covers; (2) elastomeric acrylics; (3) weatherproofing and waterproofing of structural wood and paper products; (4) transparent UV stabilizers for the UV-sensitive transparent pottants; and (5) cost-effective utilization of silicone and fluorocarbon materials.

  15. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect

    McHugh, K.M.

    1994-12-31

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  16. Precision manufacturing using advanced optical interference lithography. Final report

    SciTech Connect

    Britten, J.A.; Hawryluk, A.M.

    1997-04-03

    Goal was to develop interference lithography (IL) as a reliable process for patterning large-area, deep-submicron scale field emission arrays for field emission display (FED) applications. We have developed a system based on IL which can easily produce an array of 0.2-0.5 micron emitters over large area (up to 400 sq. in. to date) with better than 5% height and spacing uniformity. Process development as a result of this LDRD project represents a significant advance over the current state of the art for FED manufacturing and is applicable to all types of FEDs, independent of the emitter material. Ability of IL to pattern such structures simultaneously and uniformly on a large format has application to other technology areas, such as dynamic random access memory (DRAM) production and magnetic media recording.

  17. Developing novel 3D antennas using advanced additive manufacturing technology

    NASA Astrophysics Data System (ADS)

    Mirzaee, Milad

    In today's world of wireless communication systems, antenna engineering is rapidly advancing as the wireless services continue to expand in support of emerging commercial applications. Antennas play a key role in the performance of advanced transceiver systems where they serve to convert electric power to electromagnetic waves and vice versa. Researchers have held significant interest in developing this crucial component for wireless communication systems by employing a variety of design techniques. In the past few years, demands for electrically small antennas continues to increase, particularly among portable and mobile wireless devices, medical electronics and aerospace systems. This trend toward smaller electronic devices makes the three dimensional (3D) antennas very appealing, since they can be designed in a way to use every available space inside the devise. Additive Manufacturing (AM) method could help to find great solutions for the antennas design for next generation of wireless communication systems. In this thesis, the design and fabrication of 3D printed antennas using AM technology is studied. To demonstrate this application of AM, different types of antennas structures have been designed and fabricated using various manufacturing processes. This thesis studies, for the first time, embedded conductive 3D printed antennas using PolyLactic Acid (PLA) and Acrylonitrile Butadiene Styrene (ABS) for substrate parts and high temperature carbon paste for conductive parts which can be a good candidate to overcome the limitations of direct printing on 3D surfaces that is the most popular method to fabricate conductive parts of the antennas. This thesis also studies, for the first time, the fabrication of antennas with 3D printed conductive parts which can contribute to the new generation of 3D printed antennas.

  18. Further development of a low cost solar panel

    NASA Astrophysics Data System (ADS)

    Muller, T.; Torok, R.; Erskine, D.; Short, R.

    1980-07-01

    A full-scale prototype panel section, with emphasis on the unglazed configuration was fabricated and tested. Design refinement, fabrication of full-scale prototypes by hand and semiautomated equipment, subscale and full-scale structural testing, outdoor performance tests, and an assessment of manufacturing requirements and production costs are included. The Low Cost Solar Panel, the project approach, and the more significant accomplishments of this contract are described in detail.

  19. Low-cost solar flat-plate-collector development

    NASA Astrophysics Data System (ADS)

    Wilhelm, W. G.

    Cost goals were developed for the collector which led to the rejection of conventional approaches and to the exploration of thin film technology. A thin film solar absorber suited for high speed continous-roll manufacture at low cost was designed. The absorber comprises two sheets of aluminum-foil/polmeric-material laminate bonded together at intervals to form channels with water as the heat transfer fluid. Several flat-plate panels were fabricated and tested.

  20. Low-Cost Embedded Oximeter

    NASA Astrophysics Data System (ADS)

    Laghrouche, M.; Haddab, S.; Lotmani, S.; Mekdoud, K.; Ameur, S.

    2010-01-01

    Nowadays, many medical devices have been developed for the purposes of diagnosing and treatment. Wearable sensors and systems have evolved to the point that they can be considered ready for clinical application. The use of wearable monitoring devices that allow continuous or intermittent monitoring of physiological signals is critical for the advancement of both the diagnosis as well as treatment of diseases. Patient vital sign monitoring within hospitals requires the use of noninvasive sensors that are hardwired to bedside monitors. This paper describes the initial bench testing of a wireless wearable pulse oximeter. Arterial oxygen saturation in the patient's blood signal was measured with an optical sensor, and then converted to digital data using a microcontroller system. The digital data were then sent to a receiver where it is in 433 MHz FM/FSK transmitter. At the receiver, the digital data were reconverted to analog signal to be monitored and recorded on the PC.

  1. Productization and Manufacturing Scaling of High-Efficiency Solar Cell and Module Products Based on a Disruptive Low-Cost, Mono-Crystalline Technology: Final Technical Progress Report, April 1, 2009 - December 30, 2010

    SciTech Connect

    Fatemi, H.

    2012-07-01

    Final report for PV incubator subcontract with Solexel, Inc. The purpose of this project was to develop Solexel's Unique IP, productize it, and transfer it to manufacturing. Silicon constitutes a significant fraction of the total solar cell cost, resulting in an industry-wide drive to lower silicon usage. Solexel's disruptive Solar cell structure got around these challenges and promised superior light trapping, efficiency and mechanical strength, despite being significantly thinner than commercially available cells. Solexel's successful participation in this incubator project became evident as the company is now moving into commercial production and position itself to be competitive for the next Technology Pathway Partnerships (TPP) funding opportunity.

  2. Performance of several low-cost accelerometers

    USGS Publications Warehouse

    Evans, J.R.; Allen, R.M.; Chung, A. I.; Cochran, E.S.; Guy, R.; Hellweg, M.; Lawrence, J. F.

    2014-01-01

    Several groups are implementing low‐cost host‐operated systems of strong‐motion accelerographs to support the somewhat divergent needs of seismologists and earthquake engineers. The Advanced National Seismic System Technical Implementation Committee (ANSS TIC, 2002), managed by the U.S. Geological Survey (USGS) in cooperation with other network operators, is exploring the efficacy of such systems if used in ANSS networks. To this end, ANSS convened a working group to explore available Class C strong‐motion accelerometers (defined later), and to consider operational and quality control issues, and the means of annotating, storing, and using such data in ANSS networks. The working group members are largely coincident with our author list, and this report informs instrument‐performance matters in the working group’s report to ANSS. Present examples of operational networks of such devices are the Community Seismic Network (CSN; csn.caltech.edu), operated by the California Institute of Technology, and Quake‐Catcher Network (QCN; Cochran et al., 2009; qcn.stanford.edu; November 2013), jointly operated by Stanford University and the USGS. Several similar efforts are in development at other institutions. The overarching goals of such efforts are to add spatial density to existing Class‐A and Class‐B (see next paragraph) networks at low cost, and to include many additional people so they become invested in the issues of earthquakes, their measurement, and the damage they cause.

  3. Development of Low Cost Sensors for Hydrogen Safety Applications

    SciTech Connect

    Hoffheins, B.S.; Holmes, W., Jr.; Lauf, R.J.; Maxey, L.C.; Salter, C.; Walker, D.

    1999-04-07

    We are developing rugged and reliable hydrogen safety sensors that can be easily manufactured. Potential applications also require an inexpensive sensor that can be easily deployed. Automotive applications demand low cost, while personnel safety applications emphasize light-weight, battery-operated, and wearable sensors. Our current efforts involve developing and optimizing sensor materials for stability and compatibility with typical thick-film manufacturing processes. We are also tailoring the sensor design and size along with various packaging and communication schemes for optimal acceptance by end users.

  4. Disposable sensor system: low cost UGS for urban operations

    NASA Astrophysics Data System (ADS)

    Calcutt, Wade; Houser, Jeff; Winston, Mark; Brady, Steve; Jones, Barry

    2006-05-01

    McQ has developed a family of low cost unattended ground sensors using conventional technology and manufacturing techniques. Intended for small unit operations in an urban environment, these are tactically useful sensors that can be manufactured in large quantities (1M-10M units/year) for a projected production cost of less than $100 each. Secondary characteristics are small size (98 cm 3), light weight (85 gm), moderate lifetime (40 hrs), and moderate communications ranges (100m). An overview of the DSS system: its features, performance, and scenarios for use in urban warfare, is presented.

  5. High-Power Zinc-Air Energy Storage: Enhanced Metal-Air Energy Storage System with Advanced Grid-Interoperable Power Electronics Enabling Scalability and Ultra-Low Cost

    SciTech Connect

    2010-10-01

    GRIDS Project: Fluidic is developing a low-cost, rechargeable, high-power module for Zinc-air batteries that will be used to store renewable energy. Zinc-air batteries are traditionally found in small, non-rechargeable devices like hearing aids because they are well-suited to delivering low levels of power for long periods of time. Historically, Zinc-air batteries have not been as useful for applications which require periodic bursts of power, like on the electrical grid. Fluidic hopes to fill this need by combining the high energy, low cost, and long run-time of a Zinc-air battery with new chemistry providing high power, high efficiency, and fast response. The battery module could allow large grid-storage batteries to provide much more power on very short demand—the most costly kind of power for utilities—and with much more versatile performance.

  6. Thermoplastic rubberlike material produced at low cost

    NASA Technical Reports Server (NTRS)

    Hendel, F. J.

    1966-01-01

    Thermoplastic rubberlike material is prepared by blending a copolymer of ethylene and vinyl acetate with asphalt and a petroleum distillate. This low cost material is easily molded or extruded and is compatible with a variety of fillers.

  7. A Low Cost TDRSS Compatible Transmitter Option

    NASA Technical Reports Server (NTRS)

    Whiteman, Don

    2005-01-01

    The NASA Space-based Telemetry and Range Safety (STARS) program has developed and tested a low cost Ku-Band transmitter alternative for TDRSS applications based on an existing IRIG shaped offset quaternary phase shift keying (SOQPSK) transmitter. This paper presents information related to the implementation of this low cost system, as well as performance measurements of the alternative TDRSS transmitter system compared with an existing QPSK TDRSS transmitter.

  8. Change Detection Experiments Using Low Cost UAVs

    NASA Technical Reports Server (NTRS)

    Logan, Michael J.; Vranas, Thomas L.; Motter, Mark; Hines, Glenn D.; Rahman, Zia-ur

    2005-01-01

    This paper presents the progress in the development of a low-cost change-detection system. This system is being developed to provide users with the ability to use a low-cost unmanned aerial vehicle (UAV) and image processing system that can detect changes in specific fixed ground locations using video provided by an autonomous UAV. The results of field experiments conducted with the US Army at Ft. A.P.Hill are presented.

  9. Prosperity Game: Advanced Manufacturing Day, May 17, 1994

    SciTech Connect

    Berman, M.

    1994-12-01

    Prosperity Games are an outgrowth and adaptation of move/countermove and seminar War Games. Prosperity Games are simulations that explore complex issues in a variety of areas including economics, politics, sociology, environment, education and research. These issues can be examined from a variety of perspectives ranging from a global, macroeconomic and geopolitical viewpoint down to the details of customer/supplier/market interactions in specific industries. All Prosperity Games are unique in that both the game format and the player contributions vary from game to game. This report documents a 90-minute Prosperity Game conducted as part of Advanced Manufacturing Day on May 17, 1994. This was the fourth game conducted under the direction of the Center for National Industrial Alliances at Sandia. Although previous games lasted from one to two days, this abbreviated game produced interesting and important results. Most of the strategies proposed in previous games were reiterated here. These included policy changes in international trade, tax laws, the legal system, and the educational system. Government support of new technologies was encouraged as well as government-industry partnerships. The importance of language in international trade was an original contribution of this game. The deliberations and recommendations of these teams provide valuable insights as to the views of this diverse group of decision makers concerning policy changes, foreign competition, and the development, delivery and commercialization of new technologies.

  10. Impacts of advanced manufacturing technology on parametric estimating

    NASA Astrophysics Data System (ADS)

    Hough, Paul G.

    1989-12-01

    The introduction of advanced manufacturing technology in the aerospace industry poses serious challenges for government cost analysts. Traditionally, the analysts have relied on parametric estimating techniques for both planning and budgeting. Despite its problems, this approach has proven to be a remarkably useful and robust tool for estimating new weapon system costs. However, rapid improvements in both product and process technology could exacerbate current difficulties, and diminish the utility of the parametric approach. This paper reviews some weakness associated with parametrics, then proceeds to examine how specific aspects of the factory of the future may further impact parametric estimating, and suggests avenues of research for their resolution. This paper is an extended version of Cost Estimating for the Factory of the Future. Parametric estimating is a method by which aggregated costs are derived as a function of high-level product characteristics or parameters. The resulting equations are known as cost estimating relationships (CERs). Such equations are particularly useful when detailed technical specifications are not available.

  11. Towards manufacturing of advanced logic devices by double-patterning

    NASA Astrophysics Data System (ADS)

    Koay, Chiew-seng; Halle, Scott; Holmes, Steven; Petrillo, Karen; Colburn, Matthew; van Dommelen, Youri; Jiang, Aiqin; Crouse, Michael; Dunn, Shannon; Hetzer, David; Kawakami, Shinichiro; Cantone, Jason; Huli, Lior; Rodgers, Martin; Martinick, Brian

    2011-04-01

    As reported previously, the IBM Alliance has established a DETO (Double-Expose-Track-Optimized) baseline, in collaboration with ASML, TEL, and CNSE, to evaluate commercially available DETO photoresist system for the manufacturing of advanced logic devices. Although EUV lithography is the baseline strategy for <2x nm logic nodes, alternative techniques are still being pursued. The DETO technique produces pitch-split patterns capable of supporting 16 nm and 11 nm node semiconductor devices. We present the long-term monitoring performances of CD uniformity (CDU), overlay, and defectivity of our DETO process. CDU and overlay performances for controlled experiments are also presented. Two alignment schemes in DETO are compared experimentally for their effects on inter-level & intralevel overlays, and space CDU. We also experimented with methods for improving CDU, in which the CD-OptimizerTMand DoseMapperTM were evaluated separately and in tandem. Overlay improvements using the Correction Per Exposure (CPE) and the intra-field High-Order Process Correction (i-HOPC) were compared against the usual linear correction method. The effects of the exposure field size are also compared between a small field and the full field. Included in all the above, we also compare the performances derived from stack-integrated wafers and bare-Si wafers.

  12. Hacking for astronomy: can 3D printers and open-hardware enable low-cost sub-/millimeter instrumentation?

    NASA Astrophysics Data System (ADS)

    Ferkinhoff, Carl

    2014-07-01

    There have been several exciting developments in the technologies commonly used n in the hardware hacking community. Advances in low cost additive-manufacturing processes (i.e. 3D-printers) and the development of openhardware projects, which have produced inexpensive and easily programmable micro-controllers and micro-computers (i.e. Arduino and Raspberry Pi) have opened a new door for individuals seeking to make their own devices. Here we describe the potential for these technologies to reduce costs in construction and development of submillimeter/millimeter astronomical instrumentation. Specifically we have begun a program to measure the optical properties of the custom plastics used in 3D-printers as well as the printer accuracy and resolution to assess the feasibility of directly printing sub- /millimeter transmissive optics. We will also discuss low cost designs for cryogenic temperature measurement and control utilizing Arduino and Raspberry Pi.

  13. Advanced Manufacturing Technologies (AMT): Additive Manufactured Hot Fire Planning and Testing in GRC Cell 32 Project

    NASA Technical Reports Server (NTRS)

    Fikes, John C.

    2014-01-01

    The objective of this project is to hot fire test an additively manufactured thrust chamber assembly TCA (injector and thrust chamber). GRC will install the additively manufactured Inconel 625 injector, two additively manufactured (SLM) water cooled Cu-Cr thrust chamber barrels and one additively manufactured (SLM) water cooled Cu-Cr thrust chamber nozzle on the test stand in Cell 32 and perform hot fire testing of the integrated TCA.

  14. National Center for Advanced Information Components Manufacturing. Program summary report, Volume II

    SciTech Connect

    1996-10-01

    The National Center for Advanced Information Components Manufacturing focused on manufacturing research and development for flat panel displays, advanced lithography, microelectronics, and optoelectronics. This report provides an overview of the program, program history, summaries of the technical projects, and key program accomplishments.

  15. Fast Paced, Low Cost Projects at MSFC

    NASA Technical Reports Server (NTRS)

    Watson-Morgan, Lisa; Clinton, Raymond

    2012-01-01

    What does an orbiting microsatellite, a robotic lander and a ruggedized camera and telescope have in common? They are all fast paced, low cost projects managed by Marshall Space Flight Center (MSFC) teamed with successful industry partners. MSFC has long been synonymous with human space flight large propulsion programs, engineering acumen and risk intolerance. However, there is a growing portfolio/product line within MSFC that focuses on these smaller, fast paced projects. While launching anything into space is expensive, using a managed risk posture, holding to schedule and keeping costs low by stopping at egood enough f were key elements to their success. Risk is defined as the possibility of loss or failure per Merriam Webster. The National Aeronautics and Space Administration (NASA) defines risk using procedural requirement 8705.4 and establishes eclasses f to discern the acceptable risk per a project. It states a Class D risk has a medium to significant risk of not achieving mission success. MSFC, along with industry partners, has created a niche in Class D efforts. How did the big, cautious MSFC succeed on these projects that embodied the antithesis of its heritage in human space flight? A key factor toward these successful projects was innovative industry partners such as Dynetics Corporation, University of Alabama in Huntsville (UAHuntsville), Johns Hopkins Applied Physics Laboratory (JHU APL), Teledyne Brown Engineering (TBE), Von Braun Center for Science and Innovation (VCSI), SAIC, and Jacobs. Fast Affordable Satellite Technology (FastSat HSV01) is a low earth orbit microsatellite that houses six instruments with the primary scientific objective of earth observation and technology demonstration. The team was comprised of Dynetics, UAHuntsvile, SAIC, Goddard Space Flight Center (GSFC) and VCSI with the United States Air Force Space Test Program as the customer. The team completed design, development, manufacturing, environmental test and integration in

  16. Training Welders in Advanced Manufacturing Philosophies Nets Employability

    ERIC Educational Resources Information Center

    Wilson, Kristin

    2011-01-01

    As of September 2010, the U.S. manufacturing sector grew for the 14th consecutive month, leading some economists to speculate that, as with the Great Depression, American manufacturing will lead the economy out of the recession. It is a little bit of good news in a long stream of depressing employment reports. Career and technical educators…

  17. Multiscale and Multiphysics Modeling of Additive Manufacturing of Advanced Materials

    NASA Technical Reports Server (NTRS)

    Liou, Frank; Newkirk, Joseph; Fan, Zhiqiang; Sparks, Todd; Chen, Xueyang; Fletcher, Kenneth; Zhang, Jingwei; Zhang, Yunlu; Kumar, Kannan Suresh; Karnati, Sreekar

    2015-01-01

    The objective of this proposed project is to research and develop a prediction tool for advanced additive manufacturing (AAM) processes for advanced materials and develop experimental methods to provide fundamental properties and establish validation data. Aircraft structures and engines demand materials that are stronger, useable at much higher temperatures, provide less acoustic transmission, and enable more aeroelastic tailoring than those currently used. Significant improvements in properties can only be achieved by processing the materials under nonequilibrium conditions, such as AAM processes. AAM processes encompass a class of processes that use a focused heat source to create a melt pool on a substrate. Examples include Electron Beam Freeform Fabrication and Direct Metal Deposition. These types of additive processes enable fabrication of parts directly from CAD drawings. To achieve the desired material properties and geometries of the final structure, assessing the impact of process parameters and predicting optimized conditions with numerical modeling as an effective prediction tool is necessary. The targets for the processing are multiple and at different spatial scales, and the physical phenomena associated occur in multiphysics and multiscale. In this project, the research work has been developed to model AAM processes in a multiscale and multiphysics approach. A macroscale model was developed to investigate the residual stresses and distortion in AAM processes. A sequentially coupled, thermomechanical, finite element model was developed and validated experimentally. The results showed the temperature distribution, residual stress, and deformation within the formed deposits and substrates. A mesoscale model was developed to include heat transfer, phase change with mushy zone, incompressible free surface flow, solute redistribution, and surface tension. Because of excessive computing time needed, a parallel computing approach was also tested. In addition

  18. LCX: Proposal for a low-cost commercial transport

    NASA Technical Reports Server (NTRS)

    Hartman, Troy; Hayatdavoudi, Maziar; Hettinga, Joel; Hooper, Matt; Nguyen, Phong

    1994-01-01

    The LCX has been developed in response to a request for proposal for an aircraft with 153 passenger capacity and a range of 3000 nautical miles. The goals of the LCX are to provide an aircraft which will achieve the stated mission requirements at the lowest cost possible, both for the manufacturer and the operator. Low cost in this request is defined as short and long term profitability. To achieve this objective, modern technologies attributing to low-cost operation without greatly increasing the cost of manufacturing were employed. These technologies include hybrid laminar flow control and the use of developing new manufacturing processes and philosophies. The LCX will provide a competitive alternative to the use of the Airbus A319/320/321 and the Boeing 737 series of aircraft. The LCX has a maximum weight of 150,000 lb. carried by a wing of 1140 ft(exp 2) and an aspect ratio of 10. The selling price of the LCX is 31 million in 1994 US dollars.

  19. Low cost silicon solar cell array

    NASA Technical Reports Server (NTRS)

    Bartels, F. T. C.

    1974-01-01

    The technological options available for producing low cost silicon solar cell arrays were examined. A project value of approximately $250/sq m and $2/watt is projected, based on mass production capacity demand. Recommendations are included for the most promising cost reduction options.

  20. Low-Cost Aqueous Coal Desulfurization

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Vasilakos, N.; Corcoran, W. H.; Grohmann, K.; Rohatgi, N. K.

    1982-01-01

    Water-based process for desulfurizing coal not only eliminates need for costly organic solvent but removes sulfur more effectively than an earlier solvent-based process. New process could provide low-cost commercial method for converting high-sulfur coal into environmentally acceptable fuel.

  1. Construction of a low-cost luximeter

    NASA Astrophysics Data System (ADS)

    Pedroso, L. S.; de Macedo, J. A.; de Araújo, M. S. T.; Voelzke, M. R.

    2016-04-01

    This paper proposes the construction of an electronic instrument called digital luximeter, combining simplicity and low cost, making it simpler and cheaper than those on the market. Its construction tends to facilitate dissemination and access to this type of measuring instrument between high school teachers and educational institutions, making it ideal to be a science lab.

  2. Low-cost inertial measurement unit.

    SciTech Connect

    Deyle, Travis Jay

    2005-03-01

    Sandia National Laboratories performs many expensive tests using inertial measurement units (IMUs)--systems that use accelerometers, gyroscopes, and other sensors to measure flight dynamics in three dimensions. For the purpose of this report, the metrics used to evaluate an IMU are cost, size, performance, resolution, upgradeability and testing. The cost of a precision IMU is very high and can cost hundreds of thousands of dollars. Thus the goals and results of this project are as follows: (1) Examine the data flow in an IMU and determine a generic IMU design. (2) Discuss a high cost IMU implementation and its theoretically achievable results. (3) Discuss design modifications that would save money for suited applications. (4) Design and implement a low cost IMU and discuss its theoretically achievable results. (5) Test the low cost IMU and compare theoretical results with empirical results. (6) Construct a more streamlined printed circuit board design reducing noise, increasing capabilities, and constructing a self-contained unit. Using these results, we can compare a high cost IMU versus a low cost IMU using the metrics from above. Further, we can examine and suggest situations where a low cost IMU could be used instead of a high cost IMU for saving cost, size, or both.

  3. Sport for All. Low Cost Sports Halls.

    ERIC Educational Resources Information Center

    Council of Europe, Strasbourg (France).

    This report of the conference on low-cost sports halls, sponsored by the Council of Europe, is divided into two sections: technical studies and conclusions. The introduction to the report provides an overview of the long-term program of the Council of Europe with regard to sport for all and a discussion of multipurpose sports halls. Sociocultural,…

  4. Low-cost image analysis system

    SciTech Connect

    Lassahn, G.D.

    1995-01-01

    The author has developed an Automatic Target Recognition system based on parallel processing using transputers. This approach gives a powerful, fast image processing system at relatively low cost. This system scans multi-sensor (e.g., several infrared bands) image data to find any identifiable target, such as physical object or a type of vegetation.

  5. Testing low cost anaerobic digestion (AD) systems

    Technology Transfer Automated Retrieval System (TEKTRAN)

    To evaluate the potential for low technology and low cost digesters for small dairies, BARC and researchers from the University of Maryland installed six modified Taiwanese-model field-scale (FS) digesters near the original dairy manure digester. The FS units receive the same post-separated liquid ...

  6. Zero-Net Power, Low-Cost Sensor Platform

    SciTech Connect

    Hardy, J.E.

    2005-04-15

    Numerous national studies and working groups have identified very low-power, low-cost sensors as a critical technology for increasing energy efficiency, reducing waste, and optimizing processes. This research addressed that need by developing an ultra low-power, low-cost sensor platform based on microsensor (MS) arrays that includes MS sensors, very low-power electronics, signal processing, and two-way data communications, all integrated into a single package. MSs were developed to measure carbon dioxide and room occupancy. Advances were made in developing a coating for detecting carbon dioxide and sensing thermal energy with MSs with a low power electrical readout. In addition, robust algorithms were developed for communications within buildings over power lines and an integrated platform was realized that included gas sensing, temperature, humidity, and room occupancy with on-board communications.

  7. Strategies to fight low-cost rivals.

    PubMed

    Kumar, Nirmalya

    2006-12-01

    Companies find it challenging and yet strangely reassuring to take on opponents whose strategies, strengths, and weaknesses resemble their own. Their obsession with familiar rivals, however, has blinded them to threats from disruptive, low-cost competitors. Successful price warriors, such as the German retailer Aldi, are changing the nature of competition by employing several tactics: focusing on just one or a few consumer segments, delivering the basic product or providing one benefit better than rivals do, and backing low prices with superefficient operations. Ignoring cutprice rivals is a mistake because they eventually force companies to vacate entire market segments. Price wars are not the answer, either: Slashing prices usually lowers profits for incumbents without driving the low-cost entrants out of business. Companies take various approaches to competing against cut-price players. Some differentiate their products--a strategy that works only in certain circumstances. Others launch low-cost businesses of their own, as many airlines did in the 1990s--a so-called dual strategy that succeeds only if companies can generate synergies between the existing businesses and the new ventures, as the financial service providers HSBC and ING did. Without synergies, corporations are better off trying to transform themselves into low-cost players, a difficult feat that Ryanair accomplished in the 1990s, or into solution providers. There will always be room for both low-cost and value-added players. How much room each will have depends not only on the industry and customers' preferences, but also on the strategies traditional businesses deploy. PMID:17183797

  8. Low-cost/high-efficiency lasers for medical applications in the 14XX-nm regime

    NASA Astrophysics Data System (ADS)

    Callahan, J. J.; McIntyre, E.; Rafferty, C.; Yanushefski, L.; Bean, D. M.

    2011-03-01

    Laser therapy is becoming an increasingly popular method of treating numerous dermatological conditions. The widespread use of these devices is often limited by the cost and size. Low cost, portable lasers would expand the laser market further into homes, general practitioners, dermatologists, plastic surgeons, and 3rd world countries. There are numerous light devices currently on the market for hair removal and growth, acne reduction, and wrinkles. These devices are varied, from LEDs to intense pulsed light (IPL) to lasers. One particular disease is leishmaniasis, caused by a parasite carried by sand flies, most often occurring in third world countries. While there are drug therapies available, they sometimes require hospitalization for several days and are very expensive. An RF device has been FDA approved for treatment of leishmaniasis, but costs about $20,000 which is too expensive for widespread use. Since the method is heating the lesion, the same affect could be achieved using an infrared laser. Diode lasers have the capability to be produced in mass quantity for low costs, as shown by the ubiquity of diode lasers in the telecom industry and household appliances. Unfortunately, many diode lasers suffer from poor efficiency, particularly in wavelengths for dermatology. Advances are being made to improve wall plug efficiency of lasers to reduce waste heat and increase output power. In this paper, those efforts being made to develop manufacturing partners to lower the cost while increasing the production volume of long wavelength lasers will be discussed along with performance data and clinical results.

  9. Case studies: low cost, high-strength, large carbon foam tooling

    SciTech Connect

    Lucas, R.; Danford, H.

    2009-01-15

    A new carbon foam tooling system has been developed that results in a low-cost, high-strength material that has been proving attractive for creation of tooling for composite parts. Composites are stronger; lighter and less subject to corrosion and fatigue than materials that are currently used for fabrication of advanced structures. Tools to manufacture these composite parts must be rigid, durable and able to offer a coefficient of thermal expansion (CTE) closely matching that of the composites. Current technology makes it difficult to match the CTE of a composite part in the curing cycle with anything other than a carbon composite or a nickel iron alloy such as Invar. Fabrication of metallic tooling requires many, expensive stages of long duration with a large infrastructure investment. Card ban fiber reinforced polymer resin composite tooling has a shorter lead-time but limited production use because of durability concerns. Coal-based carbon foam material has a compatible CTE and strong durability, that make it an attractive alternative for use in tooling. The use of coal-based carbon foam in tooling for carbon composites is advantageous because of its low cost, light weight, machinability , vacuum integrity and compatibility with a wide range of curing processes. Large-scale tooling case studies will be presented detailing carbon foam's potential for tooling applications.

  10. Advanced modeling and simulation to design and manufacture high performance and reliable advanced microelectronics and microsystems.

    SciTech Connect

    Nettleship, Ian (University of Pittsburgh, Pittsburgh, PA); Hinklin, Thomas; Holcomb, David Joseph; Tandon, Rajan; Arguello, Jose Guadalupe, Jr.; Dempsey, James Franklin; Ewsuk, Kevin Gregory; Neilsen, Michael K.; Lanagan, Michael (Pennsylvania State University, University Park, PA)

    2007-07-01

    An interdisciplinary team of scientists and engineers having broad expertise in materials processing and properties, materials characterization, and computational mechanics was assembled to develop science-based modeling/simulation technology to design and reproducibly manufacture high performance and reliable, complex microelectronics and microsystems. The team's efforts focused on defining and developing a science-based infrastructure to enable predictive compaction, sintering, stress, and thermomechanical modeling in ''real systems'', including: (1) developing techniques to and determining materials properties and constitutive behavior required for modeling; (2) developing new, improved/updated models and modeling capabilities, (3) ensuring that models are representative of the physical phenomena being simulated; and (4) assessing existing modeling capabilities to identify advances necessary to facilitate the practical application of Sandia's predictive modeling technology.

  11. The ergonomics of computer aided design within advanced manufacturing technology.

    PubMed

    John, P A

    1988-03-01

    Many manufacturing companies have now awakened to the significance of computer aided design (CAD), although the majority of them have only been able to purchase computerised draughting systems of which only a subset produce direct manufacturing data. Such companies are moving steadily towards the concept of computer integrated manufacture (CIM), and this demands CAD to address more than draughting. CAD architects are thus having to rethink the basic specification of such systems, although they typically suffer from an insufficient understanding of the design task and have consequently been working with inadequate specifications. It is at this fundamental level that ergonomics has much to offer, making its contribution by encouraging user-centred design. The discussion considers the relationships between CAD and: the design task; the organisation and people; creativity; and artificial intelligence. It finishes with a summary of the contribution of ergonomics. PMID:15676646

  12. Transfer of advanced manufacturing technologies to eastern Kentucky industries

    SciTech Connect

    Gillies, J.A.; Kruzich, R.

    1988-05-01

    This study concludes that there are opportunities to provide assistance in the adoption of manufacturing technologies for small- and medium-sized firms in eastern Kentucky. However, the new markets created by Toyota are not adequate to justify a directed technology transfer program targeting the auto supply industry in eastern Kentucky because supplier markets have been determined for some time, and manufacturers in eastern Kentucky were not competitive in this early selection process. The results of the study strongly reinforce a reorientation of state business-assistance programs. The study also concludes that the quality and quantity of available labor is a pervasive problem in eastern Kentucky and has particular relevance as the economy changes. The study also investigated what type of technology-transfer programs would be appropriate to assist manufacturing firms in eastern Kentucky and if there were a critical number of firms to make such a program feasible.

  13. Cost analysis of advanced turbine blade manufacturing processes

    NASA Technical Reports Server (NTRS)

    Barth, C. F.; Blake, D. E.; Stelson, T. S.

    1977-01-01

    A rigorous analysis was conducted to estimate relative manufacturing costs for high technology gas turbine blades prepared by three candidate materials process systems. The manufacturing costs for the same turbine blade configuration of directionally solidified eutectic alloy, an oxide dispersion strengthened superalloy, and a fiber reinforced superalloy were compared on a relative basis to the costs of the same blade currently in production utilizing the directional solidification process. An analytical process cost model was developed to quantitatively perform the cost comparisons. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

  14. Recent developments in low cost stable structures for space

    SciTech Connect

    Thompson, T.C.; Grastataro, C.; Smith, B.G.

    1994-10-01

    The Los Alamos National Laboratory (LANL) in partnership with Composite Optics Incorporated (COI) is advancing the development of low cost, lightweight, composite technology for use in spacecraft and stable structures. The use of advanced composites is well developed, but the application of an all-composite tracker structure has never been achieved. This paper investigates the application of composite technology to the design and fabrication of an all-composite spacecraft bus for small satellites, using technology directly applicable to central tracking in a high luminosity environment. The satellite program Fast On-Orbit Recording of Transient Events (FORTE) is the second in a series of satellites to be launched into orbit for the US Department of Energy (DOE). This paper will discuss recent developments in the area of low cost composites, used for either spacecraft or ultra stable applications in high energy physics (HEP) detectors. The use of advanced composites is a relatively new development in the area of HEP. The Superconducting Super Collider (SSC) spawned a new generation of Trackers which made extensive use of graphite fiber reinforced plastic (GFRP) composite systems. LANL has designed a structure employing new fabrication technology. This concept will lower the cost of composite structures to a point that they may now compete with conventional materials. This paper will discuss the design, analysis and proposed fabrication of a small satellite structure. Central tracking structures using advanced materials capable of operating in an adverse environment typical of that found in a high luminosity collider could use identical concepts.

  15. Regional Advanced Manufacturing Academy: An Agent of Change

    ERIC Educational Resources Information Center

    Schmeling, Daniel M.; Rose, Kevin

    2010-01-01

    Three Northeast Texas community colleges put aside service delivery areas and matters of "turf" to create Centers of Excellence that provided training throughout a nine county area. This consortium; along with 14 manufacturers, seven economic development corporations, and the regional workforce board, led the change in training a highly skilled…

  16. Innovation Training within the Australian Advanced Manufacturing Industry

    ERIC Educational Resources Information Center

    Donovan, Jerome Denis; Maritz, Alex; McLellan, Andrew

    2013-01-01

    Innovation has emerged as a core driver for the future profitability and success of the manufacturing sector, and increasingly both governments and the private sector are examining ways to support the development of innovation capabilities within organisations. In this research, we have evaluated a government-funded innovation training course…

  17. Low cost paths to binary optics

    NASA Technical Reports Server (NTRS)

    Nelson, Arthur; Domash, Lawrence

    1993-01-01

    Application of binary optics has been limited to a few major laboratories because of the limited availability of fabrication facilities such as e-beam machines and the lack of standardized design software. Foster-Miller has attempted to identify low cost approaches to medium-resolution binary optics using readily available computer and fabrication tools, primarily for the use of students and experimenters in optical computing. An early version of our system, MacBEEP, made use of an optimized laser film recorder from the commercial typesetting industry with 10 micron resolution. This report is an update on our current efforts to design and build a second generation MacBEEP, which aims at 1 micron resolution and multiple phase levels. Trails included a low cost scanning electron microscope in microlithography mode, and alternative laser inscribers or photomask generators. Our current software approach is based on Mathematica and PostScript compatibility.

  18. Low-cost laser diode array

    DOEpatents

    Freitas, Barry L.; Skidmore, Jay A.

    1999-01-01

    A substrate is used to fabricate a low-cost laser diode array. A substrate is machined from an electrically insulative material that is thermally conductive, or two substrates can be bonded together in which the top substrate is electrically as well as thermally conductive. The substrate thickness is slightly longer than the cavity length, and the width of the groove is wide enough to contain a bar and spring (which secures the laser bar firmly along one face of the groove). The spring also provides electrical continuity from the backside of the bar to the adjacent metalization layer on the laser bar substrate. Arrays containing one or more bars can be formed by creating many grooves at various spacings. Along the groove, many bars can be adjoined at the edges to provide parallel electrical conduction. This architecture allows precise and predictable registration of an array of laser bars to a self-aligned microlens array at low cost.

  19. Low-cost laser diode array

    DOEpatents

    Freitas, B.L.; Skidmore, J.A.

    1999-06-01

    A substrate is used to fabricate a low-cost laser diode array. A substrate is machined from an electrically insulative material that is thermally conductive, or two substrates can be bonded together in which the top substrate is electrically as well as thermally conductive. The substrate thickness is slightly longer than the cavity length, and the width of the groove is wide enough to contain a bar and spring (which secures the laser bar firmly along one face of the groove). The spring also provides electrical continuity from the backside of the bar to the adjacent metalization layer on the laser bar substrate. Arrays containing one or more bars can be formed by creating many grooves at various spacings. Along the groove, many bars can be adjoined at the edges to provide parallel electrical conduction. This architecture allows precise and predictable registration of an array of laser bars to a self-aligned microlens array at low cost. 19 figs.

  20. Low cost sonoluminescence experiment in pressurized water

    NASA Astrophysics Data System (ADS)

    Bernal, L.; Insabella, M.; Bilbao, L.

    2012-06-01

    We present a low cost design for demostration and mesurements of light emmision from a sonoluminescence experiment. Using presurized water introduced in an acrylic cylinder and one piezoelectric from an ultrasonic cleaner, we are able to generate cavitacion zones with emission of light. The use of argon to pressurize the water improves the emission an the light can be seen at naked eye in a softlit ambient.

  1. Experience with low cost jet engines

    NASA Technical Reports Server (NTRS)

    Cummings, R. L.

    1972-01-01

    A summary is given of the results of a NASA program for reducing the cost of turbojet and turbofan engines. The design, construction, and testing of a simple turbojet, designed for use in missiles, is described. Low cost axial stage fabrication, the design of a fan jet engine suitable for propulsion of light aircraft, and application of such engines to provide higher flight speeds, are discussed.

  2. Advanced excimer laser technologies enable green semiconductor manufacturing

    NASA Astrophysics Data System (ADS)

    Fukuda, Hitomi; Yoo, Youngsun; Minegishi, Yuji; Hisanaga, Naoto; Enami, Tatsuo

    2014-03-01

    "Green" has fast become an important and pervasive topic throughout many industries worldwide. Many companies, especially in the manufacturing industries, have taken steps to integrate green initiatives into their high-level corporate strategies. Governments have also been active in implementing various initiatives designed to increase corporate responsibility and accountability towards environmental issues. In the semiconductor manufacturing industry, there are growing concerns over future environmental impact as enormous fabs expand and new generation of equipments become larger and more powerful. To address these concerns, Gigaphoton has implemented various green initiatives for many years under the EcoPhoton™ program. The objective of this program is to drive innovations in technology and services that enable manufacturers to significantly reduce both the financial and environmental "green cost" of laser operations in high-volume manufacturing environment (HVM) - primarily focusing on electricity, gas and heat management costs. One example of such innovation is Gigaphoton's Injection-Lock system, which reduces electricity and gas utilization costs of the laser by up to 50%. Furthermore, to support the industry's transition from 300mm to the next generation 450mm wafers, technologies are being developed to create lasers that offer double the output power from 60W to 120W, but reducing electricity and gas consumption by another 50%. This means that the efficiency of lasers can be improve by up to 4 times in 450mm wafer production environments. Other future innovations include the introduction of totally Heliumfree Excimer lasers that utilize Nitrogen gas as its replacement for optical module purging. This paper discusses these and other innovations by Gigaphoton to enable green manufacturing.

  3. Low cost miniature data collection platform

    NASA Technical Reports Server (NTRS)

    1977-01-01

    The development of the RF elements of a telecommunications package involved detailed study and analysis of concepts and techniques followed by laboratory testing and evaluation of designs. The design goals for a complete telecommunications package excluding antenna were a total weight of 300 grams, in a total volume of 400 cu cm with a capability of unattended operation for a period of six months. Of utmost importance is extremely low cost when produced in lots of 10,000. Early in the program it became apparent that a single Miniature Data Collection Platform would not satisfy all users. A single high efficiency system would not satisfy a user who had available a large battery capacity but required a low cost system. Conversely, the low cost system would not satisfy the end user who had a very limited battery capacity. A system design to satisfy these varied requirements was implemented by designing several versions of the system building blocks and then constructing three systems from these building blocks.

  4. Low-Cost Spectral Sensor Development Description.

    SciTech Connect

    Armijo, Kenneth Miguel; Yellowhair, Julius

    2014-11-01

    Solar spectral data for all parts of the US is limited due in part to the high cost of commercial spectrometers. Solar spectral information is necessary for accurate photovoltaic (PV) performance forecasting, especially for large utility-scale PV installations. A low-cost solar spectral sensor would address the obstacles and needs. In this report, a novel low-cost, discrete- band sensor device, comprised of five narrow-band sensors, is described. The hardware is comprised of commercial-off-the-shelf components to keep the cost low. Data processing algorithms were developed and are being refined for robustness. PV module short-circuit current ( I sc ) prediction methods were developed based on interaction-terms regression methodology and spectrum reconstruction methodology for computing I sc . The results suggest the computed spectrum using the reconstruction method agreed well with the measured spectrum from the wide-band spectrometer (RMS error of 38.2 W/m 2 -nm). Further analysis of computed I sc found a close correspondence of 0.05 A RMS error. The goal is for ubiquitous adoption of the low-cost spectral sensor in solar PV and other applications such as weather forecasting.

  5. Low-cost Flexible Memristor Fabrication

    NASA Astrophysics Data System (ADS)

    Kirilyuk, Inna; Gergel-Hackett, Nadine

    2014-03-01

    Memristors are two-terminal electronic devices that exhibit unique electrical characteristics, including nonvolatile electrical switching between resistive states. These unique electrical characteristics may enable the use of memristors as logic and/or memory components in novel computer architectures. Flexible memristors have been shown to not only exhibit the electrical characteristics unique to the devices, but are also operable after 4,000 flexes, require voltages less than 10 V, show on:off ratios >10,000:1, are nonvolatile for up to 14 days, and are fabricated at room-temperature with sol-gel solution processing. To increase accessibility to the technology and decrease production costs, we are developing methods of flexible memristor fabrication that are low-cost compared to current conventional fabrication. This low-cost fabrication includes exploring alternative materials and processes for device contacts, synthesizing and storing titanium dioxide sol-gel using standard wet chemistry tools without the use of a glove box, and using a low-cost spinner to spin sol-gel onto devices. The fabrication is performed entirely in an undergraduate lab setting by undergraduate students. Research funded in part by the Mary Baldwin College Summer Research Fellows Program and the Virginia Foundation for Independent Colleges.

  6. Low-Cost, Rugged High-Vacuum System

    NASA Technical Reports Server (NTRS)

    Sorensen, Paul; Kline-Schoder, Robert

    2012-01-01

    A need exists for miniaturized, rugged, low-cost high-vacuum systems. Recent advances in sensor technology have led to the development of very small mass spectrometer detectors as well as other analytical instruments such as scanning electron microscopes. However, the vacuum systems to support these sensors remain large, heavy, and power-hungry. To meet this need, a miniaturized vacuum system was developed based on a very small, rugged, and inexpensive-to-manufacture molecular drag pump (MDP). The MDP is enabled by a miniature, very-high-speed (200,000 rpm), rugged, low-power, brushless DC motor optimized for wide temperature operation and long life. The key advantages of the pump are reduced cost and improved ruggedness compared to other mechanical hig-hvacuum pumps. The machining of the rotor and stators is very simple compared to that necessary to fabricate rotor and stator blades for other pump designs. Also, the symmetry of the rotor is such that dynamic balancing of the rotor will likely not be necessary. Finally, the number of parts in the unit is cut by nearly a factor of three over competing designs. The new pump forms the heart of a complete vacuum system optimized to support analytical instruments in terrestrial applications and on spacecraft and planetary landers. The MDP achieves high vacuum coupled to a ruggedized diaphragm rough pump. Instead of the relatively complicated rotor and stator blades used in turbomolecular pumps, the rotor in the MDP consists of a simple, smooth cylinder of aluminum. This will turn at approximately 200,000 rpm inside an outer stator housing. The pump stator comprises a cylindrical aluminum housing with one or more specially designed grooves that serve as flow channels. To minimize the length of the pump, the gas is forced down the flow channels of the outer stator to the base of the pump. The gas is then turned and pulled toward the top through a second set of channels cut into an inner stator housing that surrounds the

  7. Advances in infrastructure support for flat panel display manufacturing

    NASA Astrophysics Data System (ADS)

    Bardsley, James N.; Ciesinski, Michael F.; Pinnel, M. Robert

    1997-07-01

    The success of the US display industry, both in providing high-performance displays for the US Department of Defense at reasonable cost and in capturing a significant share of the global civilian market, depends on maintaining technological leadership and on building efficient manufacturing capabilities. The US Display Consortium (USDC) was set up in 1993 by the US Government and private industry to guide the development of the infrastructure needed to support the manufacturing of flat panel displays. This mainly involves the supply of equipment and materials, but also includes the formation of partnerships and the training of a skilled labor force. Examples are given of successful development projects, some involving USDC participation, others through independent efforts of its member companies. These examples show that US-based companies can achieve leadership positions in this young and rapidly growing global market.

  8. Advanced manufacturing of SIMOX for low power electronics

    NASA Astrophysics Data System (ADS)

    Alles, Michael; Krull, Wade

    1996-04-01

    Silicon-on-insulator (SOI) has emerged as a key technology for low power electronics. The merits of SOI technology have been demonstrated, and are gaining acceptance in the semiconductor industry. In order for the SOI approach to be viable, several factors must converge, including the availability of SOI substrates in sufficient quantity, of acceptable quality, and at a competitive price. This work describes developments in SIMOX manufacturing technology and summarizes progress in each of these areas.

  9. Strategic methodology for advancing food manufacturing waste management paradigms

    NASA Astrophysics Data System (ADS)

    Rosentrater, Kurt A.

    2004-12-01

    As manufacturing industries become more cognizant of the ecological effects that their firms have on the surrounding environment, their waste streams are increasingly becoming viewed not as materials in need of disposal, but rather as resources that can be reused, recycled, or reprocessed into valuable products. Within the food processing sector there are many examples of value-added use of processing residues, although many of these focus solely on utilization as livestock feed ingredients. In addition to livestock feed, though, many other potential avenues exist for food processing waste streams, including food grade as well as industrial products. Unfortunately, the challenge to food processors is actually conducting the byproduct development work. In fact, no clear delineation exists that describes necessary components for an effective byproduct development program. This paper describes one such strategic methodology that could help fill this void. It consists of identifying, quantifying, characterizing, developing, analyzing, optimizing, and modeling the waste stream of interest. This approach to byproduct development represents an inclusive strategy that can be used to more effectively implement value-added utilization programs. Not only is this methodology applicable to food processing operations, but any industrial or manufacturing firm could benefit from instituting the formal components described here. Thus, this methodology, if implemented by a manufacturer, could hold the potential for increasing the probability of meeting the goals of industrial ecology, namely, that of developing and operating sustainable systems.

  10. High resolution image processing on low-cost microcomputers

    NASA Technical Reports Server (NTRS)

    Miller, R. L.

    1993-01-01

    Recent advances in microcomputer technology have resulted in systems that rival the speed, storage, and display capabilities of traditionally larger machines. Low-cost microcomputers can provide a powerful environment for image processing. A new software program which offers sophisticated image display and analysis on IBM-based systems is presented. Designed specifically for a microcomputer, this program provides a wide-range of functions normally found only on dedicated graphics systems, and therefore can provide most students, universities and research groups with an affordable computer platform for processing digital images. The processing of AVHRR images within this environment is presented as an example.

  11. Advanced computational research in materials processing for design and manufacturing

    SciTech Connect

    Zacharia, T.

    1995-04-01

    Advanced mathematical techniques and computer simulation play a major role in providing enhanced understanding of conventional and advanced materials processing operations. Development and application of mathematical models and computer simulation techniques can provide a quantitative understanding of materials processes and will minimize the need for expensive and time consuming trial- and error-based product development. As computer simulations and materials databases grow in complexity, high performance computing and simulation are expected to play a key role in supporting the improvements required in advanced material syntheses and processing by lessening the dependence on expensive prototyping and re-tooling. Many of these numerical models are highly compute-intensive. It is not unusual for an analysis to require several hours of computational time on current supercomputers despite the simplicity of the models being studied. For example, to accurately simulate the heat transfer in a 1-m{sup 3} block using a simple computational method requires 10`2 arithmetic operations per second of simulated time. For a computer to do the simulation in real time would require a sustained computation rate 1000 times faster than that achievable by current supercomputers. Massively parallel computer systems, which combine several thousand processors able to operate concurrently on a problem are expected to provide orders of magnitude increase in performance. This paper briefly describes advanced computational research in materials processing at ORNL. Continued development of computational techniques and algorithms utilizing the massively parallel computers will allow the simulation of conventional and advanced materials processes in sufficient generality.

  12. Low-cost automated fiber pigtailing machine. Revision 1

    SciTech Connect

    Strand, O.T.

    1996-01-01

    The goal of this 2-year ARPA-funded project was to design and build 3 low-cost machines to perform sub-micron alignment and attachments of single-mode fibers to different OE devices. These Automated Fiber Pigtailing Machines (AFPMs) are intended to be compatible with a manufacturing environment and have a modular design for maximum flexibility and standardization of parts. Machine vision enables the AFPM to perform sufficient alignment to couple light for maximization. This work was a collaboration among Uniphase Telecommunications Products (formerly United Technologies Photonics, UTP), Ortel, Newport/Klinger, the Massachusetts Institute of Technology Manufacturing Institute (MIT), and Lawrence Livermore National Laboratory (LLNL). UTP and Ortel are the industrial partners for whom two of the AFPMs were built. MIT and LLNL made up the design and assembly team of the project, while Newport/Klinger was a potential manufacturer of the AFPM and provided guidance to ensure that the design of the AFPM is marketable and compatible with a manufacturing environment. The AFPM for UTP pigtails LiNbO{sub 3} waveguide devices and the AFPM for Ortel pigtails photodiodes. Both of these machines contain proprietary information, so the third AFPM, residing at LLNL, pigtails a non-proprietary waveguide device for demonstrations to US industry and further development.

  13. Part A - Advanced turbine systems. Part B - Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.

    1996-06-01

    The DOE Offices of Fossil Energy and Energy Efficiency and Renewable Energy have initiated a program to develop advanced turbine systems for power generation. The objective of the Advanced Turbine Systems (ATS) Program is to develop ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for utility and industrial applications. One of the supporting elements of the ATS Program is the Materials/Manufacturing Technologies Task. The objective of this element is to address the critical materials and manufacturing issues for both industrial and utility gas turbines.

  14. Analysis of the influence of advanced materials for aerospace products R&D and manufacturing cost

    NASA Astrophysics Data System (ADS)

    Shen, A. W.; Guo, J. L.; Wang, Z. J.

    2015-12-01

    In this paper, we pointed out the deficiency of traditional cost estimation model about aerospace products Research & Development (R&D) and manufacturing based on analyzing the widely use of advanced materials in aviation products. Then we put up with the estimating formulas of cost factor, which representing the influences of advanced materials on the labor cost rate and manufacturing materials cost rate. The values ranges of the common advanced materials such as composite materials, titanium alloy are present in the labor and materials two aspects. Finally, we estimate the R&D and manufacturing cost of F/A-18, F/A- 22, B-1B and B-2 aircraft based on the common DAPCA IV model and the modified model proposed by this paper. The calculation results show that the calculation precision improved greatly by the proposed method which considering advanced materials. So we can know the proposed method is scientific and reasonable.

  15. Manufacturing Aspects of Advanced Polymer Composites for Automotive Applications

    NASA Astrophysics Data System (ADS)

    Friedrich, Klaus; Almajid, Abdulhakim A.

    2013-04-01

    Composite materials, in most cases fiber reinforced polymers, are nowadays used in many applications in which light weight and high specific modulus and strength are critical issues. The constituents of these materials and their special advantages relative to traditional materials are described in this paper. Further details are outlined regarding the present markets of polymer composites in Europe, and their special application in the automotive industry. In particular, the manufacturing of parts from thermoplastic as well as thermosetting, short and continuous fiber reinforced composites is emphasized.

  16. Measuring rainfall with low-cost cameras

    NASA Astrophysics Data System (ADS)

    Allamano, Paola; Cavagnero, Paolo; Croci, Alberto; Laio, Francesco

    2016-04-01

    In Allamano et al. (2015), we propose to retrieve quantitative measures of rainfall intensity by relying on the acquisition and analysis of images captured from professional cameras (SmartRAIN technique in the following). SmartRAIN is based on the fundamentals of camera optics and exploits the intensity changes due to drop passages in a picture. The main steps of the method include: i) drop detection, ii) blur effect removal, iii) estimation of drop velocities, iv) drop positioning in the control volume, and v) rain rate estimation. The method has been applied to real rain events with errors of the order of ±20%. This work aims to bridge the gap between the need of acquiring images via professional cameras and the possibility of exporting the technique to low-cost webcams. We apply the image processing algorithm to frames registered with low-cost cameras both in the lab (i.e., controlled rain intensity) and field conditions. The resulting images are characterized by lower resolutions and significant distortions with respect to professional camera pictures, and are acquired with fixed aperture and a rolling shutter. All these hardware limitations indeed exert relevant effects on the readability of the resulting images, and may affect the quality of the rainfall estimate. We demonstrate that a proper knowledge of the image acquisition hardware allows one to fully explain the artefacts and distortions due to the hardware. We demonstrate that, by correcting these effects before applying the image processing algorithm, quantitative rain intensity measures are obtainable with a good accuracy also with low-cost modules.

  17. Low-cost microprocessor controlled shadowband radiometer

    NASA Astrophysics Data System (ADS)

    Michalsky, J. J.; Lebaron, B. A.; Harrison, L. C.

    1985-06-01

    This paper describes the second phase in the development of a low-cost microprocessor-controlled rotating shadowband radiometer at PNL. The initial work, to develop a solar photometer, resulted in a mechanical design that is adopted for the solar radiometer with only minor changes. The goals of this effort are: (1) to improve the data acquisition system; and (2) to derive corrections for the silicon cell-based pyranometer that would allow measurements of total horizontal, diffuse horizontal, and direct normal solar radiation approaching first-class instrumentation accuracy at a fraction of the cost. Significant progress on temperature, cosine and spectral corrections is achieved.

  18. Low cost subpixel method for vibration measurement

    SciTech Connect

    Ferrer, Belen; Espinosa, Julian; Perez, Jorge; Acevedo, Pablo; Mas, David; Roig, Ana B.

    2014-05-27

    Traditional vibration measurement methods are based on devices that acquire local data by direct contact (accelerometers, GPS) or by laser beams (Doppler vibrometers). Our proposal uses video processing to obtain the vibration frequency directly from the scene, without the need of auxiliary targets or devices. Our video-vibrometer can obtain the vibration frequency at any point in the scene and can be implemented with low-cost devices, such as commercial cameras. Here we present the underlying theory and some experiments that support our technique.

  19. A Low Cost Electrostatically Focused TWT

    NASA Technical Reports Server (NTRS)

    Vancil, Bernard K.; Wintucky, Edwin G.; Williams, W. D. (Technical Monitor)

    2002-01-01

    Ring-loop circuits are well known for their simplicity, low cost, compactness, low mass, high gain and efficiency and absence of backward wave oscillations. Peak powers over 20 kw have been achieved. They also have low harmonic output and excellent phase performance. We have developed a double ring-loop circuit that permits electrostatic focusing of an electron beam to at least 0.4 micro pervs. This eliminates the magnet stack and further lowers cost and weight. It permits glass rod fastening of circuit elements as well as gun and collector assemblies, as is done in cathode ray tubes. Using CRT construction techniques, the TWT can be built on automated equipment.

  20. Low cost damage tolerant composite fabrication

    NASA Technical Reports Server (NTRS)

    Palmer, R. J.; Freeman, W. T.

    1988-01-01

    The resin transfer molding (RTM) process applied to composite aircraft parts offers the potential for using low cost resin systems with dry graphite fabrics that can be significantly less expensive than prepreg tape fabricated components. Stitched graphite fabric composites have demonstrated compression after impact failure performance that equals or exceeds that of thermoplastic or tough thermoset matrix composites. This paper reviews methods developed to fabricate complex shape composite parts using stitched graphite fabrics to increase damage tolerance with RTM processes to reduce fabrication cost.

  1. Low cost satellite transportable Ground Station

    NASA Astrophysics Data System (ADS)

    Laufman, G. E.; Slivkoff, W. J.

    A low cost Transportable Ground Station (TGS) for satellite tracking, telemetry and control (TTC) applications is described. The initial focus of the TGS is to provide S-band space-ground-link-subsystem TTC services for these satellites with compatible transponders. The TGS also has the capability to be expanded to perform mission control station tasks including telemetry data analysis, command formulation, mission analysis and satellite ephemeris generation. The TGS consists of a shelter and a folded 5-m antenna both of which are mounted on a commercial air ride trailer. The TGS size meets requirements for United States highway transportation. The TGS can also be transported via C-130 aircraft.

  2. A low cost LST pointing control system

    NASA Technical Reports Server (NTRS)

    Glaese, J. R.; Kennel, H. F.; Nurre, G. S.; Seltzer, S. M.; Shelton, H. L.

    1975-01-01

    Vigorous efforts to reduce costs, coupled with changes in LST guidelines, took place in the Fall of 1974. These events made a new design of the LST and its Pointing and Attitude Control System possible. The major design changes are summarized as: an annular Support Systems Module; removal of image motion compensation; reaction wheels instead of CMG's; a magnetic torquer system to also perform the emergency and backup functions, eliminating the previously required mass expulsion system. Preliminary analysis indicates the Low Cost LST concept can meet the newly defined requirements and results in a significantly reduced development cost.

  3. Properties Of Low Cost, High Volume Glasses

    NASA Astrophysics Data System (ADS)

    Lind, M. A.; Hartman, J. S.; Buckwalter, C. Q.

    1980-02-01

    The properties of new and weathered samples of low cost, high volume glasses have been studied to determine their usefulness for solar energy applications. Glasses of varying compositions produced by float, drawn, rolled, fusion, and twin ground techniques were examined. Spectral transmittance and reflectance were measured and solar weighted values calculated. Laser raytrace techniques were used to evaluate surface parallelism and bulk homogeneity. Compositional changes were examined with scanning electron microscopy, X-ray fluorescence, and Auger electron spectroscopy. These techniques were used in conjunction with ellipsometry to study the surface effects associated with weathering.

  4. Polymeric MST - high precision at low cost

    NASA Astrophysics Data System (ADS)

    Elderstig, Håkan; Larsson, Olle

    1997-09-01

    A low-cost production process for fabrication of polymeric microstructures from micromachined silicon is demonstrated in a splice for the splicing of optical fibers and an optical motherboard. Measurements on splices showed less than 0.5 dB insertion losses. The prototype polymeric motherboard concisted of an optical receiver module. The detector that was mounted on the polymeric optical motherboard detected about 70% of the transferred light. Measurements with modulated light indicates an optical bandwidth of 5 GHz at 2 V reverse current on the pin-diode.

  5. Low Cost Mission Operations Workshop. [Space Missions

    NASA Technical Reports Server (NTRS)

    1994-01-01

    The presentations given at the Low Cost (Space) Mission Operations (LCMO) Workshop are outlined. The LCMO concepts are covered in four introductory sections: Definition of Mission Operations (OPS); Mission Operations (MOS) Elements; The Operations Concept; and Mission Operations for Two Classes of Missions (operationally simple and complex). Individual presentations cover the following topics: Science Data Processing and Analysis; Mis sion Design, Planning, and Sequencing; Data Transport and Delivery, and Mission Coordination and Engineering Analysis. A list of panelists who participated in the conference is included along with a listing of the contact persons for obtaining more information concerning LCMO at JPL. The presentation of this document is in outline and graphic form.

  6. Contrast in low-cost operational concepts for orbiting satellites

    NASA Astrophysics Data System (ADS)

    Walyus, Keith D.; Reis, James; Bradley, Arthur J.

    2002-12-01

    Older spacecraft missions, especially those in low Earth orbit with telemetry intensive requirements, required round-the-clock control center staffing. The state of technology relied on control center personnel to continually examine data, make decisions, resolve anomalies, and file reports. Hubble Space Telescope (HST) is a prime example of this description. Technological advancements in hardware and software over the last decade have yielded increases in productivity and operational efficiency, which result in lower cost. The re-engineering effort of HST, which has recently concluded, utilized emerging technology to reduce cost and increase productivity. New missions, of which NASA's Transition Region and Coronal Explorer Satellite (TRACE) is an example, have benefited from recent technological advancements and are more cost-effective than when HST was first launched. During its launch (1998) and early orbit phase, the TRACE Flight Operations Team (FOT) employed continually staffed operations. Yet once the mission entered its nominal phase, the FOT reduced their staffing to standard weekday business hours. Operations were still conducted at night and during the weekends, but these operations occurred autonomously without compromising their high standards for data collections. For the HST, which launched in 1990, reduced cost operations will employ a different operational concept, when the spacecraft enters its low-cost phase after its final servicing mission in 2004. Primarily due to the spacecraft"s design, the HST Project has determined that single-shift operations will introduce unacceptable risks for the amount of dollars saved. More importantly, significant cost-savings can still be achieved by changing the operational concept for the FOT, while still maintaining round-the-clock staffing. It"s important to note that the low-cost solutions obtained for one satellite may not be applicable for other satellites. This paper will contrast the differences between

  7. Low Cost Upper Stage-Class Propulsion (LCUSP)

    NASA Technical Reports Server (NTRS)

    Vickers, John

    2015-01-01

    NASA is making space exploration more affordable and viable by developing and utilizing innovative manufacturing technologies. Technology development efforts at NASA in propulsion are committed to continuous innovation of design and manufacturing technologies for rocket engines in order to reduce the cost of NASA's journey to Mars. The Low Cost Upper Stage-Class Propulsion (LCUSP) effort will develop and utilize emerging Additive Manufacturing (AM) to significantly reduce the development time and cost for complex rocket propulsion hardware. Benefit of Additive Manufacturing (3-D Printing) Current rocket propulsion manufacturing techniques are costly and have lengthy development times. In order to fabricate rocket engines, numerous complex parts made of different materials are assembled in a way that allow the propellant to collect heat at the right places to drive the turbopump and simultaneously keep the thrust chamber from melting. The heat conditioned fuel and oxidizer come together and burn inside the combustion chamber to provide thrust. The efforts to make multiple parts precisely fit together and not leak after experiencing cryogenic temperatures on one-side and combustion temperatures on the other is quite challenging. Additive manufacturing has the potential to significantly reduce the time and cost of making rocket parts like the copper liner and Nickel-alloy jackets found in rocket combustion chambers where super-cold cryogenic propellants are heated and mixed to the extreme temperatures needed to propel rockets in space. The Selective Laser Melting (SLM) machine fuses 8,255 layers of copper powder to make a section of the chamber in 10 days. Machining an equivalent part and assembling it with welding and brazing techniques could take months to accomplish with potential failures or leaks that could require fixes. The design process is also enhanced since it does not require the 3D model to be converted to 2-D drawings. The design and fabrication process

  8. Low-cost distributed solar-thermal-electric power generation

    NASA Astrophysics Data System (ADS)

    Der Minassians, Artin; Aschenbach, Konrad H.; Sanders, Seth R.

    2004-01-01

    Due to their high relative cost, solar electric energy systems have yet to be exploited on a widespread basis. It is believed in the energy community that a technology similar to photovoltaic (PV), but offered at about $1/W would lead to widespread deployment at residential and commercial sites. This paper addresses the investigation and feasibility study of a low-cost solar thermal electricity generation technology, suitable for distributed deployment. Specifically, we discuss a system based on nonimaging solar concentrators, integrated with free-piston Stirling engine devices incorporating integrated electric generation. We target concentrator-collector operation at moderate temperatures, in the range of 125°C to 150°C. This temperature is consistent with use of optical concentrators with concentration ratios on the order of 1-2. These low ratio concentrators admit wide angles of radiation acceptance and are thus compatible with no diurnal tracking, and no or only a few seasonal adjustments. Thus, costs and reliability hazards associated with tracking hardware systems are avoided. Further, we note that in the intended application, there is no shortage of incident solar energy, but rather it is the capital cost of the solar-electric system that is most precious. Thus, we outline a strategy for exploiting solar resources in a cost constrained manner. The paper outlines design issues, and a specific design for an appropriately dimensioned free-piston Stirling engine. Only standard low-cost materials and manufacturing methods are required to realize such a machine.

  9. Particle swarm optimization algorithm based low cost magnetometer calibration

    NASA Astrophysics Data System (ADS)

    Ali, A. S.; Siddharth, S., Syed, Z., El-Sheimy, N.

    2011-12-01

    Inertial Navigation Systems (INS) consist of accelerometers, gyroscopes and a microprocessor provide inertial digital data from which position and orientation is obtained by integrating the specific forces and rotation rates. In addition to the accelerometers and gyroscopes, magnetometers can be used to derive the absolute user heading based on Earth's magnetic field. Unfortunately, the measurements of the magnetic field obtained with low cost sensors are corrupted by several errors including manufacturing defects and external electro-magnetic fields. Consequently, proper calibration of the magnetometer is required to achieve high accuracy heading measurements. In this paper, a Particle Swarm Optimization (PSO) based calibration algorithm is presented to estimate the values of the bias and scale factor of low cost magnetometer. The main advantage of this technique is the use of the artificial intelligence which does not need any error modeling or awareness of the nonlinearity. The estimated bias and scale factor errors from the proposed algorithm improve the heading accuracy and the results are also statistically significant. Also, it can help in the development of the Pedestrian Navigation Devices (PNDs) when combined with the INS and GPS/Wi-Fi especially in the indoor environments

  10. A Low Cost Single Chip VDL Compatible Transceiver ASIC

    NASA Technical Reports Server (NTRS)

    Becker, Robert

    2004-01-01

    Recent trends in commercial communications system components have focussed almost exclusively on cellular telephone technology. As many of the traditional sources of receiver components have discontinued non-cellular telephone products, the designers of avionics and other low volume radio applications find themselves increasingly unable to find highly integrated components. This is particularly true for low power, low cost applications which cannot afford the lavish current consumption of the software defined radio approach increasingly taken by certified device manufacturers. In this paper, we describe a low power transceiver chip targeting applications from low VHF to low UHF frequencies typical of avionics systems. The chip encompasses a selectable single or double conversion design for the receiver and a low power IF upconversion transmitter. All local oscillators are synthesized and integrated into the chip. An on-chip I-Q modulator and demodulator provide baseband modulation and demodulation capability allowing the use of low power, fixed point signal processing components for signal demodulation. The goal of this program is to demonstrate a low cost VDL mode-3 transceiver using this chip to receive text weather information sent using 4-slot TDMA with no support for voice. The data will be sent from an experimental ground station. This work is funded by NASA Glenn Research Center.

  11. Low Cost PEM Fuel Cell Metal Bipolar Plates

    SciTech Connect

    Wang, Conghua

    2013-05-30

    Bipolar plate is an important component in fuel cell stacks and accounts for more than 75% of stack weight and volume. The technology development of metal bipolar plates can effectively reduce the fuel cells stack weight and volume over 50%. The challenge is the metal plate corrosion protection at low cost for the broad commercial applications. This project is aimed to develop innovative technological solutions to overcome the corrosion barrier of low cost metal plates. The feasibility of has been demonstrated and patented (US Patent 7,309,540). The plan is to further reduce the cost, and scale up the technology. The project is built on three pillars: 1) robust experimental evidence demonstrating the feasibility of our technology, 2) a team that consists of industrial leaders in fuel cell stack application, design, and manufactures; 3) a low-risk, significant-milestone driven program that proves the feasibility of meeting program objectives The implementation of this project will reduce the fuel cell stack metal bipolar separator plate cost which accounts 15-21% of the overall stack cost. It will contribute to the market adoption of fuel cell technologies. In addition, this corrosion protection technology can be used similar energy devices, such as batteries and electrolyzers. Therefore, the success of the project will be benefit in broad markets.

  12. Silicon web process development. [for low cost solar cells

    NASA Technical Reports Server (NTRS)

    Duncan, C. S.; Hopkins, R. H.; Seidensticker, R. G.; Mchugh, J. P.; Hill, F. E.; Heimlich, M. E.; Driggers, J. M.

    1979-01-01

    Silicon dendritic web, a single crystal ribbon shaped during growth by crystallographic forces and surface tension (rather than dies), is a highly promising base material for efficient low cost solar cells. The form of the product smooth, flexible strips 100 to 200 microns thick, conserves expensive silicon and facilitates automation of crystal growth and the subsequent manufacturing of solar cells. These characteristics, coupled with the highest demonstrated ribbon solar cell efficiency-15.5%-make silicon web a leading candidate to achieve, or better, the 1986 Low Cost Solar Array (LSA) Project cost objective of 50 cents per peak watt of photovoltaic output power. The main objective of the Web Program, technology development to significantly increase web output rate, and to show the feasibility for simultaneous melt replenishment and growth, have largely been accomplished. Recently, web output rates of 23.6 sq cm/min, nearly three times the 8 sq cm/min maximum rate of a year ago, were achieved. Webs 4 cm wide or greater were grown on a number of occassions.

  13. Bamboo composite materials for low-cost housing

    NASA Astrophysics Data System (ADS)

    Dagilis, Trevor David

    Investigation into the use of bamboo in composite panels for low-cost housing is presented. Information on the housing situation, the state of the forest resources, and the needs for low-cost housing are given for Ecuador, which is seen as representative of countries with a history of bamboo use, and potential for further development. Specifically bamboo particleboard using Guadua angustifolia, Dendrocalamus strictus, Phyllostachys pubescens, and Bambusa vulgaris manufactured with steam injection pressing is presented. High strength panels including waferboard made from randomly placed and oriented Bambusa vulgaris wafers, bamboo particleboard overlaid with woven bamboo mats, and "picada panels" were developed. Emphasis was given to short press times, low resin contents, and low product densities in comparison with previous technology to ensure economic viability. This investigation is a unique contribution to the science of composite products and has developed a number of panel products that are both technically and economically feasible. A discussion of economic, social and environmental issues surrounding bamboo industrialisation is also presented.

  14. Low cost approach to Mars Pathfinder

    NASA Astrophysics Data System (ADS)

    Spear, Anthony J.

    1995-10-01

    Mars Pathfinder, launching in December '96 and landing in July '97, will demo a low cost delivery system to the surface of Mars. Historically, spacecraft that orbit or land on a distant body carry a large amount of fuel for braking. Mars Pathfinder, thrusting only for navigation, enters directly into the Martian atmosphere, aerobrakes with its aeroshell, deploys a parachute at 10 km above the surface and, within 100 m off the surface, ignites solid rockets for final braking prior to deployment of air bags which cushion touchdown. After landing, petals open to upright the lander, exposing solar panels to the sun. Even though the lander and rover are expected to last longer, the major objectives of Mars Pathfinder, demonstrating EDL (Entry, Descent, Landing) and lander-rover surface operations, will occur within the first few days, at which time panoramic images of the surface will be transmitted and the rover will be deployed to conduct both mobility tests and rock composition measurements. While Mars Pathfinder is primarily an engineering demo, it accomplishes a focused, exciting set of science investigations with a stereo, multi-color lander imager; atmospheric instrumentation, used as a weather station after landing; and the rover with cameras and the APXS (Alpha Proton X-ray Spectrometer). This paper features Mars Pathfinder's approach to innovative and cost effective mission accomplishment, under a development cost cap. Mars Pathfinder is pathfinding a new way of doing business at NASA and JPL for small, low cost, Discovery class missions.

  15. Designing a Low-Cost Multifunctional Infant Incubator.

    PubMed

    Tran, Kevin; Gibson, Aaron; Wong, Don; Tilahun, Dagmawi; Selock, Nicholas; Good, Theresa; Ram, Geetha; Tolosa, Leah; Tolosa, Michael; Kostov, Yordan; Woo, Hyung Chul; Frizzell, Michael; Fulda, Victor; Gopinath, Ramya; Prasad, J Shashidhara; Sudarshan, Hanumappa; Venkatesan, Arunkumar; Kumar, V Sashi; Shylaja, N; Rao, Govind

    2014-04-01

    Every year, an unacceptably large number of infant deaths occur in developing nations, with premature birth and asphyxia being two of the leading causes. A well-regulated thermal environment is critical for neonatal survival. Advanced incubators currently exist, but they are far too expensive to meet the needs of developing nations. We are developing a thermodynamically advanced low-cost incubator suitable for operation in a low-resource environment. Our design features three innovations: (1) a disposable baby chamber to reduce infant mortality due to nosocomial infections, (2) a passive cooling mechanism using low-cost heat pipes and evaporative cooling from locally found clay pots, and (3) insulated panels and a thermal bank consisting of water that effectively preserve and store heat. We developed a prototype incubator and visited and presented our design to our partnership hospital site in Mysore, India. After obtaining feedback, we have determined realistic, nontrivial design requirements and constraints in order to develop a new prototype incubator for clinical trials in hospitals in India. PMID:24713428

  16. 77 FR 26509 - Request for Information on Proposed New Program: National Network for Manufacturing Innovation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-04

    ..., materials, and equipment for additive manufacturing to enable low- cost, low-volume production using digital... Network for Manufacturing Innovation (NNMI) AGENCY: National Institute of Standards and Technology (NIST), Department of Commerce. ACTION: Request for information. SUMMARY: The NIST-hosted Advanced...

  17. Uncertainty in air quality observations using low-cost sensors

    NASA Astrophysics Data System (ADS)

    Castell, Nuria; Dauge, Franck R.; Dongol, Rozina; Vogt, Matthias; Schneider, Philipp

    2016-04-01

    due to changes in the environmental conditions. Currently there is a lack of testing to ensure adequate sensor performance prior to marketing such instruments. Even when manufacturers provide detailed specification sheets, there is little guarantee that the specifications can actually be met in real-world conditions. Data quality is a pertinent concern, especially when citizens are collecting and interpreting the data by themselves. Poor or unknown data quality can lead to incorrect or inappropriate decisions. We present the experiences gained within the EU project CITI-SENSE, where low-cost sensors are one of the tools employed to empower citizens in air quality issues.

  18. Design concepts for low-cost composite turbofan engine frame

    NASA Technical Reports Server (NTRS)

    Mitchell, S. C.; Stoffer, L. J.

    1980-01-01

    Design concepts for low cost, lightweight composite engine frames were applied to the design requirements for the frame of a commercial, high bypass engine. Four alternative composite frame design concepts identified which consisted of generic type components and subcomponents that could be adapted to use in different locations in the engine and the different engine sizes. A variety of materials and manufacturing methods were projected with a goal for the lowest number of parts at the lowest possible cost. After a preliminary evaluation of all four frame concepts, two designs were selected for an extended design and evaluation which narrowed the final selection down to one frame that was significantly lower in cost and slighty lighter than the other frame. An implementation plan for this lowest cost frame is projected for future development and includes prospects for reducing its weight with proposed unproven, innovative fabrication techniques.

  19. Design concepts for low cost composite engine frames

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1983-01-01

    Design concepts for low-cost, lightweight composite engine frames were applied to the design requirements for the frame of commercial, high-bypass turbine engines. The concepts consist of generic-type components and subcomponents that could be adapted for use in different locations in the engine and to different engine sizes. A variety of materials and manufacturing methods were assessed with a goal of having the lowest number of parts possible at the lowest possible cost. The evaluation of the design concepts resulted in the identification of a hybrid composite frame which would weigh about 70 percent of the state-of-the-art metal frame and cost would be about 60 percent.

  20. Composite propellant tank study for very low cost space transportation

    NASA Technical Reports Server (NTRS)

    Moser, D. J.; Keith, E. L.

    1992-01-01

    A study of life-cycle cost is conducted to determine acceptable options for composite propellant tanks at low cost and weight and for use at moderate pressures. The review examines all cost issues relevant to the production, mass, applications, and reliability of the tanks for pressure-fed rockets. Specific attention is given to the manufacturing and life-cycle issues relevant to the use of composite materials in this application since composites are effective materials for liquid propellant tanks. Specific costs and parametric considerations are given for several tank candidates with 62,303-lb capacities. The mass sensitivity of the fourth stage for the concept vehicle is shown to be high, and the use of a 325-psi fourth-stage tank is shown to yield the minimum cost/lb for the stage. Wound S-glass/epoxy composites can be employed as cost-effective replacements for steel in the design of liquid-propellant tanks.

  1. Design concepts for low-cost composite engine frames

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1983-01-01

    Design concepts for low-cost, lightweight composite engine frames were applied to the design requirements for the frame of commercial, high-bypass turbine engines. The concepts consist of generic-type components and subcomponents that could be adapted for use in different locations in the engine and to different engine sizes. A variety of materials and manufacturing methods were assessed with a goal of having the lowest number of parts possible at the lowest possible cost. The evaluation of the design concepts resulted in the identification of a hybrid composite frame which would weigh about 70 percent of the state-of-the-art metal frame and cost would be about 60 percent.

  2. Low-cost directionally-solidified turbine blades, volume 1

    NASA Technical Reports Server (NTRS)

    Sink, L. W.; Hoppin, G. S., III; Fujii, M.

    1979-01-01

    A low cost process of manufacturing high stress rupture strength directionally-solidified high pressure turbine blades was successfully developed for the TFE731-3 Turbofan Engine. The basic processing parameters were established using MAR-M 247 and employing the exothermic directional-solidification process in trial castings of turbine blades. Nickel-based alloys were evaluated as directionally-solidified cast blades. A new turbine blade, disk, and associated components were then designed using previously determined material properties. Engine tests were run and the results were analyzed and compared to the originally established goals. The results showed that the stress rupture strength of exothermically heated, directionally-solidified MAR-M 247 turbine blades exceeded program objectives and that the performance and cost reduction goals were achieved.

  3. Low cost composite structures for superconducting magnetic energy storage systems

    SciTech Connect

    Rix, C. ); McColskey, D. ); Acree, R. )

    1994-07-01

    As part of the Superconducting Magnetic Energy Storage/Engineering Test Model (SMES-ETM) programs, design, analysis, fabrication and test programs were conducted to evaluate the low cost manufacturing of Fiberglass Reinforced Plastic (FRP) beams for usage as major components of the structural and electrical insulation systems. These studies utilized pultrusion process technologies and vinylester resins to produce large net sections at costs significantly below that of conventional materials. Demonstration articles incorporating laminate architectures and design details representative of SMES-ETM components were fabricated using the pultrusion process and epoxy, vinylester, and polyester resin systems. The mechanical and thermal properties of these articles were measured over the temperature range from 4 K to 300 K. The results of these tests showed that the pultruded, vinylester components have properties comparable to those of currently used materials, such as G-10, and are capable of meeting the design requirements for the SMES-ETM system.

  4. Low cost composite structures for superconducting magnetic energy storage systems

    NASA Astrophysics Data System (ADS)

    Rix, Craig; McColskey, David; Acree, Robert

    1994-07-01

    As part of the Superconducting Magnetic Energy Storage/Engineering Test Model (SMES-ETM) program, design, analysis, fabrication and test programs were conducted to evaluate the low cost manufacturing of Fiberglass Reinforced Plastic (FRP) beams for usage as major components of the structural and electrical insulation systems. These studies utilized pultrusion process technologies and vinylester resins to produce large net sections at costs significantly below that of conventional materials. Demonstration articles incorporating laminate architectures and design details representative of SMES-ETM components were fabricated using the pultrusion process and epoxy, vinylester, and polyester resin systems. The mechanical and thermal properties of these articles were measured over the temperature range from 4 K to 300 K. The results of these tests showed that the pultruded, vinylester components have properties comparable to those of currently used materials, such as G-10, and are capable of meeting the design requirements for the SMES-ETM system.

  5. Low-cost packaging of high-performance optoelectronic components

    SciTech Connect

    Lowry, M.; Lu, Shin-Yee; Pocha, M.; Strand, O.T.

    1994-08-01

    Optoelectronic component costs are often dominated by the costs of attaching fiber optic pigtails--especially for the case of single transverse mode devices. We present early results of our program in low-cost packaging. We are employing machine-vision controlled automated positioning and silicon microbench technology to reduce the costs of optoelectronic components. Our machine vision approach to automated positioning has already attained a positional accuracy of less than 5 microns in less than 5 minutes; accuracies and times are expected to improve significantly as the development progresses. Complementing the machine vision assembly is our manufacturable approach to silicon microbench technology. We will describe our silicon microbench optoelectronic device packages that incorporate built-in heaters for solder bonding reflow.

  6. Emerging technology: A key enabler for modernizing pharmaceutical manufacturing and advancing product quality.

    PubMed

    O'Connor, Thomas F; Yu, Lawrence X; Lee, Sau L

    2016-07-25

    Issues in product quality have produced recalls and caused drug shortages in United States (U.S.) in the past few years. These quality issues were often due to outdated manufacturing technologies and equipment as well as lack of an effective quality management system. To ensure consistent supply of safe, effective and high-quality drug products available to the patients, the U.S. Food and Drug Administration (FDA) supports modernizing pharmaceutical manufacturing for improvements in product quality. Specifically, five new initiatives are proposed here to achieve this goal. They include: (i) advancing regulatory science for pharmaceutical manufacturing; (ii) establishing a public-private institute for pharmaceutical manufacturing innovation; (iii) creating incentives for investment in the technological upgrade of manufacturing processes and facilities; (iv) leveraging external expertise for regulatory quality assessment of emerging technologies; and (v) promoting the international harmonization of approaches for expediting the global adoption of emerging technologies. PMID:27260134

  7. LOW-COST LED LUMINAIRE FOR GENERAL ILLUMINATION

    SciTech Connect

    Lowes, Ted

    2014-07-31

    During this two-year Solid-State Lighting (SSL) Manufacturing R&D project Cree developed novel light emitting diode (LED) technologies contributing to a cost-optimized, efficient LED troffer luminaire platform emitting at ~3500K correlated color temperature (CCT) at a color rendering index (CRI) of >90. To successfully achieve program goals, Cree used a comprehensive approach to address cost reduction of the various optical, thermal and electrical subsystems in the luminaire without impacting performance. These developments built on Cree’s high- brightness, low-cost LED platforms to design a novel LED component architecture that will enable low-cost troffer luminaire designs with high total system efficacy. The project scope included cost reductions to nearly all major troffer subsystems as well as assembly costs. For example, no thermal management components were included in the troffer, owing to the optimized distribution of compact low- to mid-power LEDs. It is estimated that a significant manufacturing cost savings will result relative to Cree’s conventional troffers at the start of the project. A chief project accomplishment was the successful development of a new compact, high-efficacy LED component geometry with a broad far-field intensity distribution and even color point vs. emission angle. After further optimization and testing for production, the Cree XQ series of LEDs resulted. XQ LEDs are currently utilized in Cree’s AR series troffers, and they are being considered for use in other platforms. The XQ lens geometry influenced the independent development of Cree’s XB-E and XB-G high-voltage LEDs, which also have a broad intensity distribution at high efficacy, and are finding wide implementation in Cree’s omnidirectional A-lamps.

  8. Producing optical (contact) lenses by a novel low cost process

    NASA Astrophysics Data System (ADS)

    Skipper, Richard S.; Spencer, Ian D.

    2005-09-01

    The rapid and impressive growth of China has been achieved on the back of highly labour intensive industries, often in manufacturing, and at the cost of companies and jobs in Europe and America. Approaches that worked well in the 1990's to reduce production costs in the developed countries are no longer effective when confronted with the low labour costs of China and India. We have looked at contact lenses as a product that has become highly available to consumers here but as an industry that has reduced costs by moving to low labour cost countries. The question to be answered was, "Do we have the skill to still make the product in the UK, and can we make it cheap enough to export to China?" if we do not, then contact lens manufacture will move to China sooner or later. The challenge to enter the markets of the BRIC (Brazil, Russia, India and China) countries is extremely exciting as here is the new money, high growth and here is a product that sells to those with disposable incomes. To succeed we knew we had to be radical in our approach; the radical step was very simple: to devise a process in which each step added value to the customer and not cost to the product. The presentation examines the processes used by the major producers and how, by applying good manufacturing practice sound scientific principles to them, the opportunity to design a new low cost patented process was identified.

  9. High efficiency low cost solar cell power

    NASA Technical Reports Server (NTRS)

    Bekey, I.; Blocker, W.

    1978-01-01

    A concept for generating high-efficiency, low-cost, solar-cell power is outlined with reference to solar cell parameters, optical concentrators, and thermal control procedures. A design for a 12.5-kw power module for space operation is discussed noting the optical system, spectrum splitter, light conversion system, cell cooling, power conditioner, and tracking mechanism. It is found that for an unconcentrated array, efficiency approaches 60% when ten or more bandgaps are used. For a 12-band system, a computer program distributed bandgaps for maximum efficiency and equal cell currents. Rigid materials and thin films have been proposed for optical components and prisms, gratings, and dichroic mirrors have been recommended for spectrum splitting. Various radiator concepts are noted including that of Weatherston and Smith (1960) and Hedgepeth and Knapp (1978). The concept may be suitable for the Solar Power Satellite.

  10. Low-cost access to space

    NASA Astrophysics Data System (ADS)

    Slayton, Donald K.; Daniels, Mark; Grimes, David

    1992-03-01

    The paper discusses the wide range of orbital launch capabilities of the Conestoga series and the suborbital sounding rocket services of the Starfire family. Both launchers are designed with flight-proven components and offer low cost and a high degree of reliability. Current information on the market for small-sized space payloads and the ability of the above launchers to support these requirements are addressed. The Conestoga orbital launch design embodies the concept of achieving payload growth flexibility without the need to change either the basic vehicle design or the operational approach. Low technical, schedule, and cost risk is achieved with the Conestoga design due to the high degree of previously flight-proven hardware utilized. The Conestoga launch vehicle series performance curves are illustrated. The various Starfire configurations and their microgravity performance are shown.

  11. Low Cost Methods to Accomplish Aeronomy Science

    NASA Astrophysics Data System (ADS)

    Swenson, G. R.

    2013-12-01

    Accomplishment of aeronomy science using low cost methods involves a number of innovative considerations. These methods will be discussed. They include making broad use of internet to control and operate distributed sensors. Sensor controls should be simple and most important reliable. Imagers are a common sensor for optical systems and include common computer interfaces and menu driven operations which often don't require special software or engineering development. Small, inexpensive but reliable satellite systems are evolving in the Cubesat community. Effective use of students is invaluable, giving them responsibility to operate instrumentation and to routinely archive the data. Management of students is especially important in the early phase of their training to insure quality performance. These ideas will be elaborated on, and most importantly, the science motive is the most important driver for what is done.

  12. Low-cost flight test telemetry systems

    NASA Astrophysics Data System (ADS)

    Fogliani, Mario Noriega

    A traditional Flight Test Telemetry system is based on a peer-to-peer architecture where a system of antennae enables a signal to be transmitted between an aircraft and a receiving ground station. Said system generally requires costly infrastructures on the ground and complex antennae components to be installed on the aircraft. Newer approaches may use satellite communications, but the available spectrum is being encroached by commercial wireless networks such as mobile broadband. Given the very fast growth that the mobile broadband technology is experiencing, it might be feasible to utilize this ever-expanding new infrastructure as a low-cost alternative to conventional flight test telemetry systems. This Thesis Work will research on the feasibility and performance of the commercial mobile data networks when employed on-board a small aircraft such as a Cessna 172 for telemetry purposes.

  13. A complete low cost radon detection system.

    PubMed

    Bayrak, A; Barlas, E; Emirhan, E; Kutlu, Ç; Ozben, C S

    2013-08-01

    Monitoring the (222)Rn activity through the 1200 km long Northern Anatolian fault line, for the purpose of earthquake precursory, requires large number of cost effective radon detectors. We have designed, produced and successfully tested a low cost radon detection system (a radon monitor). In the detector circuit of this monitor, First Sensor PS100-7-CER-2 windowless PIN photodiode and a custom made transempedence/shaping amplifier were used. In order to collect the naturally ionized radon progeny to the surface of the PIN photodiode, a potential of 3500 V was applied between the conductive hemi-spherical shell and the PIN photodiode. In addition to the count rate of the radon progeny, absolute pressure, humidity and temperature were logged during the measurements. A GSM modem was integrated to the system for transferring the measurements from the remote locations to the data process center. PMID:23583920

  14. Low-cost solar array structure development

    NASA Technical Reports Server (NTRS)

    Wilson, A. H.

    1981-01-01

    Early studies of flat-plate arrays have projected costs on the order of $50/square meter for installed array support structures. This report describes an optimized low-cost frame-truss structure that is estimated to cost below $25/square meter, including all markups, shipping an installation. The structure utilizes a planar frame made of members formed from light-gauge galvanized steel sheet and is supposed in the field by treated-wood trusses that are partially buried in trenches. The buried trusses use the overburden soil to carry uplift wind loads and thus to obviate reinforced-concrete foundations. Details of the concept, including design rationale, fabrication and assembly experience, structural testing and fabrication drawings are included.

  15. Technology for low cost solid rocket boosters.

    NASA Technical Reports Server (NTRS)

    Ciepluch, C.

    1971-01-01

    A review of low cost large solid rocket motors developed at the Lewis Research Center is given. An estimate is made of the total cost reduction obtainable by incorporating this new technology package into the rocket motor design. The propellant, case material, insulation, nozzle ablatives, and thrust vector control are discussed. The effect of the new technology on motor cost is calculated for a typical expandable 260-in. booster application. Included in the cost analysis is the influence of motor performance variations due to specific impulse and weight changes. It is found for this application that motor costs may be reduced by up to 30% and that the economic attractiveness of future large solid rocket motors will be improved when the new technology is implemented.

  16. Low cost attitude sensors for spacecraft

    NASA Technical Reports Server (NTRS)

    Auer, S.; Von Bun, F. O.

    1990-01-01

    A review is presented of two-low cost attitude sensors developed with existing technology, but with emphasis directed to reducing the unit costs without compromising reliability or quality. The solar aspect sensor was developed to determine the angle of the sun with respect to the optical axis of the Shuttle Solar Backscatter Ultraviolet (SSBUV) Experiment Package. Using sensor readings updated every five milliseconds, signal processing electronics determine the location of the center of the sun's image on the array. An earth horizon sensor was developed to measure the nadir angle with respect to the optical axis of the SSBUV Experiment Package to an accuracy of + or - 0.5 deg. Operation of each of the sensors is described along with flight results obtained when flown onboard Atlantis as part of the SSBUV Experiment Package.

  17. Low Cost Large Core Vehicle Structures Assessment

    NASA Technical Reports Server (NTRS)

    Hahn, Steven E.

    1998-01-01

    Boeing Information, Space, and Defense Systems executed a Low Cost Large Core Vehicle Structures Assessment (LCLCVSA) under contract to NASA Marshall Space Flight Center (MSFC) between November 1997 and March 1998. NASA is interested in a low-cost launch vehicle, code named Magnum, to place heavy payloads into low earth orbit for missions such as a manned mission to Mars, a Next Generation Space Telescope, a lunar-based telescope, the Air Force's proposed space based laser, and large commercial satellites. In this study, structural concepts with the potential to reduce fabrication costs were evaluated in application to the Magnum Launch Vehicle (MLV) and the Liquid Fly Back Booster (LFBB) shuttle upgrade program. Seventeen concepts were qualitatively evaluated to select four concepts for more in-depth study. The four structural concepts selected were: an aluminum-lithium monocoque structure, an aluminum-lithium machined isogrid structure, a unitized composite sandwich structure, and a unitized composite grid structure. These were compared against a baseline concept based on the Space Shuttle External Tank (ET) construction. It was found that unitized composite structures offer significant cost and weight benefits to MLV structures. The limited study of application to LFBB structures indicated lower, but still significant benefits. Technology and facilities development roadmaps to prepare the approaches studied for application to MLV and LFBB were constructed. It was found that the cost and schedule to develop these approaches were in line with both MLV and LFBB development schedules. Current Government and Boeing programs which address elements of the development of the technologies identified are underway. It is recommended that NASA devote resources in a timely fashion to address the specific elements related to MLV and LFBB structures.

  18. Low-cost remote chemical sensing

    NASA Astrophysics Data System (ADS)

    Holland, Stephen Keith

    The intentional or accidental release of a hazardous chemical, such as a chemical warfare agent (CWA) or a toxic industrial chemical (TIC), could endanger many lives. In domestic chemical release situations, a rapid response, which is critical for casualty minimization, requires that primary and first responders have the ability to rapidly probe the threatened area from a safe distance. First responders require sensors that are portable, remote (stand-off), sensitive, robust, and cost effective. While a number of remote chemical sensors are being developed, none meet the requirements of the first responder community due to their cost, complexity, and size. This work proposes a unique approach to hazardous chemical detection based on low-cost, low-energy, uncooled pyroelectric infrared detectors fitted with narrow bandpass filters. Prototype remote differential absorption radiometers (DARs) based on low-cost pyroelectric detectors fitted with relatively broad (30 cm-1) bandpass filters for sensitivity to hazardous chemical simulants, including methanol, dimethyl methylphosphonate (DMMP), and diisopropyl methylphosphonate (DIMP), were developed and tested. A methanol detection limit of 0.014 atm cm was demonstrated with the prototype sensor. This is well below military prescribed detection limits and demonstrates that sensors based on uncooled pyroelectric detectors can achieve sensitivities exceeding military requirements. Once chemical sensitivity was demonstrated, a prototype multi-spectral sensor comprised of 8 pyroelectric detectors. The measured methanol detection limit for this sensor was 0.033 atm cm. This prototype exhibited a unique response to three hazardous chemical simulants which could be used to detect and to identify the chemical reliably. To improve chemical sensitivity in realistic sensing environments, correction for background effects, such as temperature variations and spectral emissivity characteristics, is required. A simple background

  19. LSA: Low-cost Solar Array project

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Topics discussed include silicon material processing; large-area silicon sheet development; encapsulation materials testing and development; project engineering and operations activities, and manufacturing techniques. The steps taken to integrate these efforts, are described.

  20. Manufacturing of Protected Lithium Electrodes for Advanced Lithium-Air, Lithium-Water & Lithium-Sulfur Batteries

    SciTech Connect

    Visco, Steven J

    2015-11-30

    The global demand for rechargeable batteries is large and growing rapidly. Assuming the adoption of electric vehicles continues to increase, the need for smaller, lighter, and less expensive batteries will become even more pressing. In this vein, PolyPlus Battery Company has developed ultra-light high performance batteries based on its proprietary protected lithium electrode (PLE) technology. The Company’s Lithium-Air and Lithium-Seawater batteries have already demonstrated world record performance (verified by third party testing), and we are developing advanced lithium-sulfur batteries which have the potential deliver high performance at low cost. In this program PolyPlus Battery Company teamed with Corning Incorporated to transition the PLE technology from bench top fabrication using manual tooling to a pre- commercial semi-automated pilot line. At the inception of this program PolyPlus worked with a Tier 1 battery manufacturing engineering firm to design and build the first-of-its-kind pilot line for PLE production. The pilot line was shipped and installed in Berkeley, California several months after the start of the program. PolyPlus spent the next two years working with and optimizing the pilot line and now produces all of its PLEs on this line. The optimization process successfully increased the yield, throughput, and quality of PLEs produced on the pilot line. The Corning team focused on fabrication and scale-up of the ceramic membranes that are key to the PLE technology. PolyPlus next demonstrated that it could take Corning membranes through the pilot line process to produce state-of-the-art protected lithium electrodes. In the latter part of the program the Corning team developed alternative membranes targeted for the large rechargeable battery market. PolyPlus is now in discussions with several potential customers for its advanced PLE-enabled batteries, and is building relationships and infrastructure for the transition into manufacturing. It is likely

  1. Low-cost color LCD helmet display

    NASA Astrophysics Data System (ADS)

    Leinenwever, Roger; Best, Leonard G.; Ericksen, Bryce J.

    1992-10-01

    The goal of this helmet-mounted display (HMD) project was development and demonstration of a low-cost color display incorporating see-through optics. A full field-of-regard visual presentation was to be provided through the use of a head-tracker system and the HMD was to be suitable for use with low-cost cockpit trainers. The color imaging devices selected for the project are commercially available liquid crystal display (LCD) panels. The LCDs are 3.0 inch (diagonal) thin film transistor (TFT) types using a delta format for the red, green, blue (RGB) matrix. Fiber optic light panels mounted behind the LCDs provide a cool light source of greater than 3400 foot-lamberts (ft-L). Approximately 3 percent of the applied light source is emitted by the LCD image source. The video displayed is in a 3:4 format representing a 30 degree(s) vertical by 40 degree(s) horizontal biocular instantaneous field-of-view (IFOV) visual image from a graphic image generation system and is controlled in a full field of regard based on positional information from a head-tracker system. The optical elements of the HMD are designed as an exit pupil forming, see-through system and require the eye to be in a 15 mm volume for viewing the scene. The beam splitting function of the optics allows the user to see through the optics for reading cockpit instrumentation, while viewing outside the cockpit reveals the out-the-window (OTW) scene. The optic design allows for the IFOV to be displayed through a set of field lens, relay lens, folding mirror, beam splitter and spherical mirror system. The beam splitters and spherical mirrors for both optical paths are coated for approximately 50 percent transmission and reflectance. This approach, combined with the losses through the rest of the optical path, provides a theoretical maximum of 10.9 percent of the LCD image source intensity arriving at the eye. Initial tests of image intensity at the eye for a full white scene have measured at approximately 11 ft-L.

  2. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    SciTech Connect

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical

  3. Isotope separation and advanced manufacturing technology. Volume 2, No. 2, Semiannual report, April--September 1993

    SciTech Connect

    Kan, Tehmanu; Carpenter, J.

    1993-12-31

    This is the second issue of a semiannual report for the Isotope Separation and Advanced Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives of the ISAM Program include: the Uranium Atomic Vapor Laser Isotope Separation (U-AVLIS) process, and advanced manufacturing technologies which include industrial laser materials processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. Topics included in this issue are: production plant product system conceptual design, development and operation of a solid-state switch for thyratron replacement, high-performance optical components for high average power laser systems, use of diode laser absorption spectroscopy for control of uranium vaporization rates, a two-dimensional time dependent hydrodynamical ion extraction model, and design of a formaldehyde photodissociation process for carbon and oxygen isotope separation.

  4. Advanced Manufacturing as an Online Case Study for Global Geography Education

    ERIC Educational Resources Information Center

    Glass, Michael R.; Kalafsky, Ronald V.; Drake, Dawn M.

    2013-01-01

    Advanced manufacturing continues to be an important sector for emerging and industrialized economies, therefore, remaining an important topic for economic geography education. This article describes a case study created for the Association of American Geographer's Center for Global Geography Education and its implementation. The international…

  5. Integrated computer aided planning and manufacture of advanced technology jet engines

    NASA Astrophysics Data System (ADS)

    Subhas, B. K.; George, Chacko; Arul Raj, A.

    1987-10-01

    This paper highlights an attempt at evolving a computer aided manufacturing system on a personal computer. A case study of an advanced technology jet engine component is included to illustrate various outputs from the system. The proposed system could be an alternate solution to sophisticated and expensive CAD/CAM workstations.

  6. National Skill Standards for Advanced High Performance Manufacturing. Version 2.1.

    ERIC Educational Resources Information Center

    National Coalition for Advanced Manufacturing, Washington, DC.

    This document presents and discusses the national skill standards for advanced high-performance manufacturing that were developed during a project that was commissioned by the U.S. Department of Education. The introduction explains the need for national skill standards. Discussed in the next three sections are the following: benefits of national…

  7. Overview of the manufacturing sequence of the Advanced Solid Rocket Motor

    NASA Technical Reports Server (NTRS)

    Chapman, John S.; Nix, Michael B.

    1992-01-01

    The manufacturing sequence of NASA's new Advanced Solid Rocket Motor, developed as a replacement of the Space Shuttle's existing Redesigned Solid Rocket Motor, is overviewed. Special attention is given to the case preparation, the propellant mix/cast, the nondestructuve evaluation, the motor finishing, and the refurbishment. The fabrication sequences of the case, the nozzle, and the igniter are described.

  8. Low cost PC based scanning Kelvin probe

    NASA Astrophysics Data System (ADS)

    Baikie, I. D.; Estrup, P. J.

    1998-11-01

    We have developed a novel, low cost, scanning Kelvin probe (SKP) system that can measure work function (wf) and surface potential (sp) topographies to within 1 meV energy resolution. The control and measurement subcomponents are PC based and incorporate a flexible user interface, permitting software control of major parameters and allowing easy user implementation via automatic setup and scanning procedures. We review the mode of operation and design features of the SKP including the digital oscillator, the compact ambient voice-coil head-stage, and signal processing techniques. This system offers unique tip-to-sample spacing control (to within 40 nm) which provides a method of simultaneously imaging sample height topographies and is essential to avoid spurious or "apparent" wf changes due to scanning-induced spacing changes. We illustrate SKP operation in generating high resolution wf/sp profiles of metal interfaces (as a tip characterization procedure) and operational electronic devices. The SKP potentially has a very wide range of applications ranging from semiconductor quality control thin film and surface analyses to corrosion and biopotential imaging.

  9. Low Cost RF Amplifier for Community TV

    NASA Astrophysics Data System (ADS)

    Ch, Syafaruddin; Sasongko, Sudi Mariyanto Al; Made Budi Suksmadana, I.; Mustiko Okta Muvianto, Cahyo; Ariessaputra, Suthami

    2016-01-01

    he capability of television to deliver audio video makes this media become the most effective method to spread information. This paper presents an experiment of RF amplifier design having low-cost design and providing sufficient RF power particularly for community television. The RF amplifier consists of two stages of amplifier. The first stage amplifier was used to leverage output of TV modulator from 11dBm to enable to drive next stage amplifier. CAD simulation and fabrication were run to reach optimum RF amplifier design circuit. The associated circuit was made by determining stability circle, stability gain, and matching impedance. Hence, the average power of first stage RF amplifier was 24.68dBm achieved. The second stage used RF modules which was ready match to 50 ohm for both input and output port. The experiment results show that the RF amplifier may operate at frequency ranging from 174 to 230MHz. The average output power of the 2nd stage amplifier was 33.38 Watt with the overall gain of 20.54dB. The proposed RF amplifier is a cheap way to have a stable RF amplifier for community TV. The total budget for the designed RF amplifier is only a 1/5 compared to local design of final TV amplifier.

  10. A low cost MRI permanent magnet prototype

    NASA Astrophysics Data System (ADS)

    Esparza-Coss, Emilio; Cole, David M.

    1998-08-01

    Here we present the proceedings in designing and constructing a low cost, friendly use, Magnetic Resonance Imaging (MRI) prototype magnet; 55 cm×45 cm×30 cm in size scaleable to full body; with a C-shaped assembly to provide open access to the 10 cm C-gap; operational at 0.22 Tesla where the low field increments the tissue contrast; structured with methodically selected and strategically positioned permanent magnets to reach the required field homogeneity as well as to be practically free of maintenance; and having iron flux return to leave an extremely low fringe field. The magnetic flux is funneled through the iron and focused by carefully designed and finely machined iron pole faces of 8.9 cm radius to create a homogeneity of less than 20 parts per million (PPM), without shimming, in a roughly 1.3 cm by 2 cm main axes oval region. An image of an okra plant was taken to test its performance.

  11. A low cost MRI permanent magnet prototype

    SciTech Connect

    Esparza-Coss, Emilio; Cole, David M.

    1998-08-28

    Here we present the proceedings in designing and constructing a low cost, friendly use, Magnetic Resonance Imaging (MRI) prototype magnet; 55 cmx45 cmx30 cm in size scaleable to full body; with a C-shaped assembly to provide open access to the 10 cm C-gap; operational at 0.22 Tesla where the low field increments the tissue contrast; structured with methodically selected and strategically positioned permanent magnets to reach the required field homogeneity as well as to be practically free of maintenance; and having iron flux return to leave an extremely low fringe field. The magnetic flux is funneled through the iron and focused by carefully designed and finely machined iron pole faces of 8.9 cm radius to create a homogeneity of less than 20 parts per million (PPM), without shimming, in a roughly 1.3 cm by 2 cm main axes oval region. An image of an okra plant was taken to test its performance.

  12. LOTUS: a low-cost, ultraviolet spectrograph

    NASA Astrophysics Data System (ADS)

    Steele, I. A.; Marchant, J. M.; Jermak, H. E.; Barnsley, R. M.; Bates, S. D.; Clay, N. R.; Fitzsimmons, A.; Jehin, E.; Jones, G.; Mottram, C. J.; Smith, R. J.; Snodgrass, C.; de Val-Borro, M.

    2016-08-01

    We describe the design, construction and commissioning of LOTUS; a simple, low-cost long-slit spectrograph for the Liverpool Telescope. The design is optimized for near-UV and visible wavelengths and uses all transmitting optics. It exploits the instrument focal plane field curvature to partially correct axial chromatic aberration. A stepped slit provides narrow (2.5x95 arcsec) and wide (5x25 arcsec) options that are optimized for spectral resolution and flux calibration respectively. On sky testing shows a wavelength range of 3200-6300 Angstroms with a peak system throughput (including detector quantum efficiency) of 15 per cent and wavelength dependant spectral resolution of R=225-430. By repeated observations of the symbiotic emission line star AG Peg we demonstrate the wavelength stability of the system is less than 2 Angstroms rms and is limited by the positioning of the object in the slit. The spectrograph is now in routine operation monitoring the activity of comet 67P/Churyumov-Gerasimenko during its current post-perihelion apparition.

  13. Prototype of a low cost multiparameter probe

    NASA Astrophysics Data System (ADS)

    Koski, K.; Schwingle, R.; Pullin, M.

    2010-12-01

    Commercial multi-parameter probes provide accurate, high-resolution temporal data collection of a variety of water quality parameters, but their cost (>5,000) prohibits more than a few sampling locations. We present a design and prototype for a low cost (<250) probe. The cost of the probe is ~5% of commercially available probes, allowing for data collection from ~20 times more sampling points in a field location. The probe is constructed from a single-board microcontroller, a commercially available temperature sensor, a conductivity sensor, and a fabricated optical rhodamine sensor. Using a secure digital (SD) memory card, the probe can record over a month of data at a user specified interval. Construction, calibration, field deployment and data retrieval can be accomplished by a skilled undergraduate. Initial deployment will take place as part of a tracer test in the Valles Caldera National Preserve in northern New Mexico. Future work includes: addition of commercial ion selective electrodes (pH, bromide, nitrate, and others); construction of optically based sensors (chlorophyll, dissolved oxygen, and others); wireless networking between the sensors; and reduction of biofouling.

  14. LOTUS: A low cost, ultraviolet spectrograph

    NASA Astrophysics Data System (ADS)

    Steele, I. A.; Marchant, J. M.; Jermak, H. E.; Barnsley, R. M.; Bates, S. D.; Clay, N. R.; Fitzsimmons, A.; Jehin, E.; Jones, G.; Mottram, C. J.; Smith, R. J.; Snodgrass, C.; de Val-Borro, M.

    2016-05-01

    We describe the design, construction and commissioning of LOTUS; a simple, low-cost long-slit spectrograph for the Liverpool Telescope. The design is optimized for near-UV and visible wavelengths and uses all transmitting optics. It exploits the instrument focal plane field curvature to partially correct axial chromatic aberration. A stepped slit provides narrow (2.5 × 95 arcsec) and wide (5 × 25 arcsec) options that are optimized for spectral resolution and flux calibration respectively. On sky testing shows a wavelength range of 3200-6300 Å with a peak system throughput (including detector quantum efficiency) of 15 per cent and wavelength dependant spectral resolution of R = 225 - 430. By repeated observations of the symbiotic emission line star AG Peg we demonstrate the wavelength stability of the system is <2 Å rms and is limited by the positioning of the object in the slit. The spectrograph is now in routine operation monitoring the activity of comet 67P/Churyumov-Gerasimenko during its current post-perihelion apparition.

  15. LOTUS: a low-cost, ultraviolet spectrograph

    NASA Astrophysics Data System (ADS)

    Steele, I. A.; Marchant, J. M.; Jermak, H. E.; Barnsley, R. M.; Bates, S. D.; Clay, N. R.; Fitzsimmons, A.; Jehin, E.; Jones, G.; Mottram, C. J.; Smith, R. J.; Snodgrass, C.; de Val-Borro, M.

    2016-08-01

    We describe the design, construction and commissioning of a simple, low-cost long-slit spectrograph for the Liverpool Telescope. The design is optimized for near-UV and visible wavelengths and uses all transmitting optics. It exploits the instrument focal plane field curvature to partially correct axial chromatic aberration. A stepped slit provides narrow (2.5 × 95 arcsec) and wide (5 × 25 arcsec) options that are optimized for spectral resolution and flux calibration, respectively. On sky testing shows a wavelength range of 3200-6300 Å with a peak system throughput (including detector quantum efficiency) of 15 per cent and wavelength dependent spectral resolution of R = 225-430. By repeated observations of the symbiotic emission line star AG Peg, we demonstrate the wavelength stability of the system is <2 Å rms and is limited by the positioning of the object in the slit. The spectrograph is now in routine operation monitoring the activity of comet 67P/Churyumov-Gerasimenko during its current post-perihelion apparition.

  16. Low cost way to recover logging residues

    SciTech Connect

    Hassler, C.C.; Sinclair, S.A.; Blinn, C.R.

    1983-01-01

    Integration of a residue harvesting component into a traditional harvest system can offer a reasonable alternative to whole-tree chipping of existing natural stands in supplying wood to energy conversion facilitites. Initial attempts at integration should focus on a low cost, incremental expansion that minimizes the impact on productivity for the traditional harvest component, is easily adapted into a traditional harvest system, and has application to a wide range of harvesting firms in practice. Two traditional systems are analyzed - three-person and four-person systems - where chainsaws are used to fell, limb, top, and buck and rubber-tired cable skidders move the wood. Residue recovery is introduced through the addition of a 120-horsepower mobile chipper with self-mounted knuckleboom loader and two used chip vans. The productivity and cost of the residue recovery component is analyzed over a range of stand types and factors affecting productivity and costs. In general, residue recovery for a three-person system is economical only in stands of large sized timber while the four-person system becomes economical in medium sized lumber. (Refs. 12).

  17. Printable low-cost sensor systems for healthcare smart textiles

    NASA Astrophysics Data System (ADS)

    Rai, Pratyush; Kumar, Prashanth S.; Oh, Sechang; Kwon, Hyeokjun; Mathur, Gyanesh N.; Varadan, Vijay K.

    2011-04-01

    Smart textiles-based wearable health monitoring systems (ST-HMS) have been presented as elegant solutions to the requirements of individuals across a wide range of ages. They can be used to monitor young or elderly recuperating /convalescent patients either in hospital or at home, or they can be used by young athletes to monitor important physiological parameters to better design their training or fitness program. Business and academic interests, all over the world, have fueled a great deal of work in the development of this technology since 1990. However, two important impediments to the development of ST-HMS are:-integration of flexible electrodes, flexible sensors, signal conditioning circuits and data logging or wireless transmission devices into a seamless garment and a means to mass manufacture the same, while keeping the costs low. Roll-to-roll printing and screen printing are two low cost methods for large scale manufacturing on flexible substrates and can be extended to textiles as well. These two methods are, currently, best suited for planar structures. The sensors, integrated with wireless telemetry, facilitate development of a ST-HMS that allows for unobtrusive health monitoring. In this paper, we present our results with planar screen printable sensors based on conductive inks which can be used to monitor EKG, abdominal respiration effort, blood pressure, pulse rate and body temperature. The sensor systems were calibrated, and tested for sensitivity, reliability and robustness to ensure reuse after washing cycles.

  18. Low-cost infrared glass for IR imaging applications

    NASA Astrophysics Data System (ADS)

    Graham, Amy G.; LeBlanc, Richard A.; Hilton, Ray A., Sr.

    2003-09-01

    With the advent of the uncooled detectors, the fraction of infrared (IR) imaging system cost due to lens elements has risen to the point where work was needed in the area of cost. Since these IR imaging systems often have tight packaging requirements which drive the optical elements to have complex surfaces, typical IR optical elements are costly to manufacture. The drive of our current optical material research is to lower the cost of the materials as well as the element fabrication for IR imaging systems. A low cost, moldable amorphous material, Amtir-4, has been developed and characterized. Ray Hilton Sr., Amorphous Materials Inc., Richard A. LeBlanc, Amy Graham and Others at Lockheed Martin Missiles and Fire Control Orlando (LMMFC-O) and James Johnson, General Electric Global Research Center (GE-GRC), along with others have been doing research for the past three years characterizing and designing IR imaging systems with this material. These IR imaging systems have been conventionally fabricated via diamond turning and techniques required to mold infrared optical elements have been developed with this new material, greatly reducing manufacturing costs. This paper will outline efforts thus far in incorporating this new material into prototype IR imaging systems.

  19. Application of low-cost extrusion cooking to weaning foods in feeding programmes. Part 1.

    PubMed

    Jansen, R; Harper, J M

    1980-01-01

    Supplementary foods can be used as a direct means for providing malnourished population groups with the additional food they require. These foods may supply not only much needed food energy, but also substantial amounts of high quality protein, vitamins and minerals. One of the objections to supplementary feeding programmes in the past has been that they have often distributed imported foods and have done little to stimulate local food production. The low-cost extrusion cooker (LEC) programme to be described in this article has as its primary objective the low cost manufacture in developing countries of highly nutritious supplementary foods from locally-grown food crops. PMID:6893696

  20. Noninvasive sensors for in-situ process monitoring and control in advanced microelectronics manufacturing

    NASA Astrophysics Data System (ADS)

    Moslehi, Mehrdad M.

    1991-04-01

    The combination of noninvasive in-situ monitoring sensors single-wafer processing modules vacuum-integrated cluster tools and computer-integrated manufacturing (CIM) can provide a suitable fabrication environment for flexible and high-yield advanced semiconductor device manufacturing. The use of in-situ sensors for monitoring of equipment process and wafer parameters results in increased equipment/process up-time reduced process and device parameter spread improved cluster tool reliability and functionality and reduced overall device manufacturing cycle time. This paper will present an overview of the main features and impact of noninvasive in-situ monitoring sensors for semiconductor device manufacturing applications. Specific examples will be presented for the use of critical sensors in conjunction with cluster tools for advanced CMOS device processing. A noninvasive temperature sensor will be presented which can monitor true wafer temperature via infrared (5. 35 jtm) pyrometery and laser-assisted real-time spectral wafer emissivity measurements. This sensor design eliminates any. temperature measurement errors caused by the heating lamp radiation and wafer emissivity variations. 1. SENSORS: MOTIVATIONS AND IMPACT Semiconductor chip manufacturing factories usually employ well-established statistical process control (SPC) techniques to minimize the process parameter deviations and to increase the device fabrication yield. The conventional fabrication environments rely on controlling a limited set of critical equipment and process parameters (e. g. process pressure gas flow rates substrate temperature RF power etc. ) however most of the significant wafer process and equipment parameters of interest are not monitored in real

  1. MPEG-1 low-cost encoder solution

    NASA Astrophysics Data System (ADS)

    Grueger, Klaus; Schirrmeister, Frank; Filor, Lutz; von Reventlow, Christian; Schneider, Ulrich; Mueller, Gerriet; Sefzik, Nicolai; Fiedrich, Sven

    1995-02-01

    A solution for real-time compression of digital YCRCB video data to an MPEG-1 video data stream has been developed. As an additional option, motion JPEG and video telephone streams (H.261) can be generated. For MPEG-1, up to two bidirectional predicted images are supported. The required computational power for motion estimation and DCT/IDCT, memory size and memory bandwidth have been the main challenges. The design uses fast-page-mode memory accesses and requires only one single 80 ns EDO-DRAM with 256 X 16 organization for video encoding. This can be achieved only by using adequate access and coding strategies. The architecture consists of an input processing and filter unit, a memory interface, a motion estimation unit, a motion compensation unit, a DCT unit, a quantization control, a VLC unit and a bus interface. For using the available memory bandwidth by the processing tasks, a fixed schedule for memory accesses has been applied, that can be interrupted for asynchronous events. The motion estimation unit implements a highly sophisticated hierarchical search strategy based on block matching. The DCT unit uses a separated fast-DCT flowgraph realized by a switchable hardware unit for both DCT and IDCT operation. By appropriate multiplexing, only one multiplier is required for: DCT, quantization, inverse quantization, and IDCT. The VLC unit generates the video-stream up to the video sequence layer and is directly coupled with an intelligent bus-interface. Thus, the assembly of video, audio and system data can easily be performed by the host computer. Having a relatively low complexity and only small requirements for DRAM circuits, the developed solution can be applied to low-cost encoding products for consumer electronics.

  2. Low-cost sustainable wall construction system

    SciTech Connect

    Vohra, A.; Rosenfeld, A.H.

    1998-07-01

    Houses with no wall cavities, such as those made of adobe, stone, brick, or block, have poor thermal properties but are rarely insulated because of the cost and difficulty of providing wall insulation. A simple, low-cost technique using loose-fill indigenous materials has been demonstrated for the construction of highly insulated walls or the retrofit of existing walls in such buildings. Locally available pumice, in sandbags stacked along the exterior wall of an adobe house in New Mexico, added a thermal resistance (R) of 16 F{sm{underscore}bullet}ft{sup 2}{sm{underscore}bullet}h/Btu (2.8 m{sup 2}{sm{underscore}bullet}K/W). The total cost of the sandbag insulation wall retrofit was $3.76 per square foot ($40.50/m{sup 2}). Computer simulations of the adobe house using DOE 2.1E show savings of $275 per year, corresponding to 50% reduction in heating energy consumption. The savings-to-investment ratio ranges from 1.1 to 3.2, so the cost of conserved energy is lower than the price of propane, natural gas and electric heat, making the system cost-effective. Prototype stand-alone walls were also constructed using fly ash and sawdust blown into continuous polypropylene tubing, which was folded between corner posts as it was filled to form the shape of the wall. Other materials could also be used. The inexpensive technique solves the problem of insulating solid-wall hours and constructing new houses without specialized equipment and skills, thereby saving energy, reducing greenhouse gas emissions, and improving comfort for people in many countries. The US Department of Energy (DOE) has filed patent applications on this technology, which is part of a DOE initiative on sustainable building envelope materials and systems.

  3. Low Cost Precision Lander for Lunar Exploration

    NASA Astrophysics Data System (ADS)

    Hoppa, G. V.; Head, J. N.; Gardner, T. G.; Seybold, K. G.

    2004-12-01

    For 60 years the US Defense Department has invested heavily in producing small, low mass, precision-guided vehicles. The technologies matured under these programs include terrain-aided navigation, closed loop terminal guidance algorithms, robust autopilots, high thrust-to-weight propulsion, autonomous mission management software, sensors, and data fusion. These technologies will aid NASA in addressing New Millennium Science and Technology goals as well as the requirements flowing from the Moon to Mars vision articulated in January 2004. Establishing and resupplying a long-term lunar presence will require automated landing precision not yet demonstrated. Precision landing will increase safety and assure mission success. In our lander design, science instruments amount to 10 kg, 16% of the lander vehicle mass. This compares favorably with 7% for Mars Pathfinder and less than 15% for Surveyor. The mission design relies on a cruise stage for navigation and TCMs for the lander's flight to the moon. The landing sequence begins with a solid motor burn to reduce the vehicle speed to 300-450 m/s. At this point the lander is about 2 minutes from touchdown and has 600 to 700 m/s delta-v capability. This allows for about 10 km of vehicle divert during terminal descent. This concept of operations closely mimics missile operational protocol used for decades: the vehicle remains inert, then must execute its mission flawlessly on a moment's notice. The vehicle design uses a propulsion system derived from heritage MDA programs. A redesigned truss provides hard points for landing gear, electronics, power supply, and science instruments. A radar altimeter and a Digital Scene Matching Area Correlator (DSMAC) provide data for the terminal guidance algorithms. This approach leverages the billions of dollars DoD has invested in these technologies, to land useful science payloads precisely on the lunar surface at relatively low cost.

  4. Low-cost respiratory motion tracking system

    NASA Astrophysics Data System (ADS)

    Goryawala, Mohammed; Del Valle, Misael; Wang, Jiali; Byrne, James; Franquiz, Juan; McGoron, Anthony

    2008-03-01

    Lung cancer is the cause of more than 150,000 deaths annually in the United States. Early and accurate detection of lung tumors with Positron Emission Tomography has enhanced lung tumor diagnosis. However, respiratory motion during the imaging period of PET results in the reduction of accuracy of detection due to blurring of the images. Chest motion can serve as a surrogate for tracking the motion of the tumor. For tracking chest motion, an optical laser system was designed which tracks the motion of a patterned card placed on the chest by illuminating the pattern with two structured light sources, generating 8 positional markers. The position of markers is used to determine the vertical, translational, and rotational motion of the card. Information from the markers is used to decide whether the patient's breath is abnormal compared to their normal breathing pattern. The system is developed with an inexpensive web-camera and two low-cost laser pointers. The experiments were carried out using a dynamic phantom developed in-house, to simulate chest movement with different amplitudes and breathing periods. Motion of the phantom was tracked by the system developed and also by a pressure transducer for comparison. The studies showed a correlation of 96.6% between the respiratory tracking waveforms by the two systems, demonstrating the capability of the system. Unlike the pressure transducer method, the new system tracks motion in 3 dimensions. The developed system also demonstrates the ability to track a sliding motion of the patient in the direction parallel to the bed and provides the potential to stop the PET scan in case of such motion.

  5. Seminar for High School Students “Practice on Manufacturing Technology by Advanced Machine Tools”

    NASA Astrophysics Data System (ADS)

    Marui, Etsuo; Yamawaki, Masao; Taga, Yuken; Omoto, Ken'ichi; Miyaji, Reiji; Ogura, Takahiro; Tsubata, Yoko; Sakai, Toshimasa

    The seminar ‘Practice on Manufacturing Technology by Advanced Machine Tools’ for high school students was held at the supporting center for technology education of Gifu University, under the sponsorship of the Japan Society of Mechanical Engineers. This seminar was held, hoping that many students become interested in manufacturing through the experience of the seminar. Operating CNC milling machine and CNC wire-cut electric discharge machine, they made original nameplates. Participants made the program to control CNC machine tools themselves. In this report, some valuable results obtained through such experience are explained.

  6. Integrated Design for Manufacturing of Braided Preforms for Advanced Composites Part I: 2D Braiding

    NASA Astrophysics Data System (ADS)

    Gao, Yan Tao; Ko, Frank K.; Hu, Hong

    2013-12-01

    This paper presents a 2D braiding design system for advanced textile structural composites was based on dynamic models. A software package to assist in the design of braided preform manufacturing has been developed. The package allows design parameters (machine speeds, fiber volume fraction, tightness factor, etc.) to be easily obtained and the relationships between said parameters to be demonstrated graphically. The fabirc geometry model (FGM) method was adopted to evaluate the mechanical properties of the composites. Experimental evidence demonstrates the success of the use of dynamic models in the design software for the manufacture of braided fabric preforms.

  7. Graphene radio frequency and microwave passive components for low cost wearable electronics

    NASA Astrophysics Data System (ADS)

    Huang, Xianjun; Leng, Ting; Hsin Chang, Kuo; Cing Chen, Jia; Novoselov, Kostya S.; Hu, Zhirun

    2016-06-01

    Graphene RF and microwave passive components such as coplanar waveguide transmission lines, open/short-circuited resonators and wideband antenna on paper substrate were designed, screen printed and characterized in this work. The experimental results demonstrate that the screen printed graphene passive components can be used for RF signal transmitting, processing and radiating/receiving; revealing that graphene ink can be a low cost alternative to much more expensive metal nanoparticle inks, such as silver nanoparticle ink. The screen printed graphene is processed at low temperature so that it is compatible with heat-sensitive flexible materials like papers, PTFE (Polytetrafluoroethylene) and textiles. The screen printed graphene passive components reported here are of high conductivity, high flexibility, light weight and low cost, making them ideal candidate for low cost wearable electronics. This work makes it prospective to manufacture RF and microwave passive components in mass production by screen printing in much lower cost to any other known techniques.

  8. Advanced Mirror System Demonstrator (AMSD) Risk Management

    NASA Technical Reports Server (NTRS)

    Byberg, Alicia; Russell, J. Kevin; Kaukler, Donna; Burdine, Robert V. (Technical Monitor)

    2002-01-01

    This paper will report risk issues associated with designing, manufacturing, and testing the Advanced Mirror System Demonstrator (AMSD). The Advanced Mirror System Demonstrator (AMSD) will be developed as a lightweight primary mirror system that can be produced at a low cost and with a short manufacturing schedule. This technology will add to the knowledge base for selection for the Next Generation Space Telescope (NGST), Space Based Laser (SBL), Research Laboratory mission (AFRL), and other government agency programs.

  9. Recent advancements in low cost solar cell processing

    NASA Technical Reports Server (NTRS)

    Ralph, E. L.

    1975-01-01

    A proof-of-concept solar cell process has been developed that is adaptable to automation. This involved the development of a new contact system, a new antireflection coating system, a drift field cell design and a new contoured surface treatment. All these processes are performed without the use of vacuum chambers and expensive masking techniques, thus providing the possibility of reduced costs by automation using conventional semiconductor processing machinery. The contacts were printed on the cells by conventional silk screen machinery. The P(+) back field was formed by diffusing in aluminum from a printed aluminum back contact. The antireflection coating was formed by spinning on and baking a TiO2-SiO2 glass film. Air-mass-zero efficiencies of over 10% were achieved using this completely vacuum-free process.

  10. Advanced photovoltaic concentrator system low-cost prototype module

    SciTech Connect

    Kaminar, N.R.; McEntee, J.; Curchod, D. )

    1991-09-01

    This report describes the continued development of an extruded lens and the development of a PV receiver, both of which will be used in the Solar Engineering Applications Corporation (SEA) 10X concentrator. These efforts were pare of a pre-Concentrator Initiative Program. The 10X concentrator consists of an inexpensive, extruded linear Fresnel lens which focuses on one-sun cells which are adhesive-bonded to an anodized aluminum heat sink. Module sides are planned to be molded along with the lens and are internally reflective for improved on- and off-track performance. End caps with molded-in bearings complete the module. Ten modules are mounted in a stationary frame for simple, single-axis tracking in the east-west direction. This configuration an array, is shipped completely assembled and requires only setting on a reasonably flat surface, installing 4 fasteners, and hooking up the wires. Development of the 10-inch wide extruded lens involved one new extrusion die and a series of modifications to this die. Over 76% lens transmission was measured which surpassed the program goal of 75%. One-foot long receiver sections were assembled and subjected to evaluation tests at Sandia National Laboratories. A first group had some problem with cell delamination and voids but a second group performed very well, indicating that a full size receiver would pass the full qualification test. Cost information was updated and presented in the report. The cost study indicated that the Solar Engineering Applications Corporation concentrator system can exceed the DOE electricity cost goals of less than 6cents per KW-hr. 33 figs., 11 tabs.

  11. Advanced photovoltaic concentrator system low-cost prototype module

    NASA Astrophysics Data System (ADS)

    Kaminar, N. R.; McEntee, J.; Curchod, D.

    1991-09-01

    This report describes the continued development of an extruded lens and the development of a PV receiver, both of which will be used in the Solar Engineering Applications Corporation (SEA) 10X concentrator. These efforts were part of a pre-Concentrator Initiative Program. The 10X concentrator consists of an inexpensive, extruded linear Fresnel lens which focuses on one-sun cells which are adhesive-bonded to an anodized aluminum heat sink. Module sides are planned to be molded along with the lens and are internally reflective for improved on- and off-track performance. End caps with molded-in bearings complete the module. Ten modules are mounted in a stationary frame for simple, single-axis tracking in the east-west direction. This array configuration is shipped completely assembled and requires only setting on a reasonably flat surface, installing 4 fasteners, and hooking up the wires. Development of the 10-inch wide extruded lens involved one new extrusion die and a series of modifications to this die. Over 76 percent lens transmission was measured, which surpassed the program goal of 75 percent. One-foot long receiver sections were assembled and subjected to evaluation tests at Sandia National Laboratories. A first group had some problem with cell delamination and voids but a second group performed very well, indicating that a full size receiver would pass the full qualification test. Cost information was updated and presented in the report. The cost study indicated that the Solar Engineering Applications Corporation concentrator system can exceed the DOE electricity cost goals of less than 6 cents per KW-hr.

  12. Algolcam: Low Cost Sky Scanning with Modern Technology

    NASA Astrophysics Data System (ADS)

    Connors, Martin; Bolton, Dempsey; Doktor, Ian

    2016-01-01

    , it offers great potential for analysis and discovery. The use of low cost cutting edge technology makes Algolcam particularly interesting for enhancing the advanced undergraduate learning experience in astronomy.

  13. Large, low cost composite wind turbine blades

    NASA Technical Reports Server (NTRS)

    Gewehr, H. W.

    1979-01-01

    A woven roving E-glass tape, having all of its structural fibers oriented across the tape width was used in the manufacture of the spar for a wind turbine blade. Tests of a 150 ft composite blade show that the transverse filament tape is capable of meeting structural design requirements for wind turbine blades. Composite blades can be designed for interchangeability with steel blades in the MOD-1 wind generator system. The design, analysis, fabrication, and testing of the 150 ft blade are discussed.

  14. Superplastic forming of Al-Li alloys for lightweight, low-cost structures

    NASA Technical Reports Server (NTRS)

    Hales, Stephen J.; Wagner, John A.

    1991-01-01

    Superplastic forming of advanced aluminum alloys is being evaluated as an approach for fabricating low-cost, light-weight, cryogenic propellant tanks. Built-up structure concepts (with inherent reduced scrap rate) are under investigation to offset the additional raw material expenses incurred by using aluminum lithium alloys. This approach to fabrication offers the potential for significant improvements in both structural efficiency and overall manufacturing costs. Superplasticity is the ability of specially processed material to sustain very large forming strains without failure at elevated temperatures under controlled deformation conditions. It was demonstrated that superplastic forming technology can be used to fabricate complex structural components in a single operation and increase structural efficiency by as much as 60 percent compared to conventional configurations in skin-stiffened structures. Details involved in the application of this technology to commercial grade superplastic aluminum lithium material are presented. Included are identification of optimum forming parameters, development of forming procedures, and assessment of final part quality in terms of cavitation volume and thickness variation.

  15. Preparations for low-cost silica substrate of CIGS solar cell

    NASA Astrophysics Data System (ADS)

    Hsu, Ming-Seng; Chang, Chung Chih; Cheng, Hsiang Hshi; Ouyang, Yueh; Der Sheu, Shinn

    2008-08-01

    The production of CuInGaSe2 (CIGS) solar cell is based on vacuum processes, which requires a high manufacturing temperature and high cost. Our result show a simple method has been developed to prepare the silica substrates of CIGS solar cell. It's synthesized by sol-gel process from tetraethylorthosilicate (TEOS), methanol (CH3OH) and pure water (both ion-exchange and distillation) in the presence of ammonia as catalyst. The preparation procedure was elaborated as the flexible sequence to control chemical composition and properties of the particles in sol-gel-derived silica substrate. The morphology, particle size, and size distribution of CIGS substrate were characterized with dynamic light scattering (DLS) and atomic force microscopy (AFM). The results of AFM morphology and statistic evidence we find an easy way, non-vacuum and low temperature processes, to successfully prepare the CIGS solar cell substrates with surface roughness below 3 nm. It is powerful the advance study in low cost solar cell.

  16. A low cost, high performance remotely controlled backhoe/excavator

    SciTech Connect

    Rizzo, J.

    1995-12-31

    This paper addresses a state of the art, low cost, remotely controlled backhoe/excavator system for remediation use at hazardous waste sites. The all weather, all terrain, Remote Dig-It is based on a simple, proven construction platform and incorporates state of the art sensors, control, telemetry and other subsystems derived from advanced underwater remotely operated vehicle systems. The system can be towed to a site without the use of a trailer, manually operated by an on board operator or operated via a fiber optic or optional RF communications link by a remotely positioned operator. A proportional control system is piggy backed onto the standard manual control system. The control system improves manual operation, allows rapid manual/remote mode selection and provides fine manual or remote control of all functions. The system incorporates up to 4 separate video links, acoustic obstacle proximity sensors, and stereo audio pickups and an optional differential GPS navigation. Video system options include electronic panning and tilting within a distortion-corrected wide angle field of view. The backhoe/excavator subsystem has a quick disconnect interface feature which allows its use as a manipulator with a wide variety of end effectors and tools. The Remote Dig-It was developed to respond to the need for a low-cost, effective remediation system for use at sites containing hazardous materials. The prototype system was independently evaluated for this purpose by the Army at the Jefferson Proving Ground where it surpassed all performance goals. At the time of this writing, the Remote Dig-It system is currently the only backhoe/excavator which met the Army`s goals for remediation systems for use at hazardous waste sites and it costs a fraction of any known competing offerings.

  17. Low cost training aids and devices

    NASA Technical Reports Server (NTRS)

    Lawver, J.; Lee, A.

    1984-01-01

    The need for advanced flight simulators for two engine aircraft is discussed. Cost effectiveness is a major requirement. Other training aids available for increased effectiveness are recommended. Training aids include: (1) audio-visual slides; (2) information transfer; (3) programmed instruction; and (4) interactive training systems.

  18. Low Cost Cryocoolers for High Temperature Superconductor Communication Filters

    NASA Technical Reports Server (NTRS)

    Brown, Davina

    1998-01-01

    This final report describes the work performed by a consortium of Industry and Government to develop low cost cryocoolers. The specific application was for low cost commercial based high temperature superconductor communication filters. This program was initiated in January 1995 and resulted in the successful demonstration of an HTS filter dewar cooled by a low cost pulse tube cryocooler. Further development of this cryocooler technology is proceeding through various contracts underway and proposed at this time.

  19. Low Cost Precision Lander for Lunar Exploration

    NASA Astrophysics Data System (ADS)

    Head, J. N.; Gardner, T. G.; Hoppa, G. V.; Seybold, K. G.

    2004-12-01

    ) provide data for the terminal guidance algorithms. DSMAC acquires high-resolution images for real-time correlation with a reference map. This system provides ownship position with a resolution comparable to the map. Since the DSMAC can sample at 1.5 mrad, any imaging acquired below 70 km altitude will surpass the resolution available from previous missions. DSMAC has a mode where image data are compressed and downlinked. This capability could be used to downlink live images during terminal guidance. Approximately 500 kbitps telemetry would be required to provide the first live descent imaging sequence since Ranger. This would provide unique geologic context imaging for the landing site. The development path to produce such a vehicle is that used to develop missiles. First, a pathfinder vehicle is designed and built as a test bed for hardware integration including science instruments. Second, a hover test vehicle would be built. Equipped with mass mockups for the science payload, the vehicle would otherwise be an exact copy of the flight vehicle. The hover vehicle would be flown on earth to demonstrate the proper function and integration of the propulsion system, autopilots, navigation algorithms, and guidance sensors. There is sufficient delta-v in the proposed design to take off from the ground, fly a ballistic arc to over 100 m altitude, then guide to a precision soft landing. Once the vehicle has flown safely on earth, then the validated design would be used to produce the flight vehicle. Since this leverages the billions of dollars DOD has invested in these technologies, it should be possible to land useful science payloads precisely on the lunar surface at relatively low cost.

  20. Fabricating low cost and high performance elastomer lenses using hanging droplets

    PubMed Central

    Lee, W. M.; Upadhya, A.; Reece, P. J.; Phan, Tri Giang

    2014-01-01

    Existing methods for low cost lenses using parallel mold stamping and high temperature reflow requires complex engineering controls to produce high quality lenses. These manufacturing techniques rely on expensive equipment. In this paper, we propose a low cost (< $ 0.01 per pc) flexible moldless lens fabrication method based on curing a hanging transparent polydimethylsiloxane (PDMS) elastomer droplet on a curved substrate. Additional deposition of hanging droplets in the same manner led to a substantial increase in the lens curvature and concomitant decrease in the focal length of the PDMS lenses down to ~2 mm. The shortest focal length lenses were shown to collimate light from a bare light emitting diode (LED) and image microscopic structures down to around 4 µm with 160x magnification. Our hanging droplet lens fabrication technique heralds a new paradigm in the manufacture of low cost, high performance optical lenses for the masses. Using these lenses, we were able to transform an ordinary commercial smartphone camera into a low-cost digital dermascope (60x magnification) that can readily visualize microscopic structures on skin such as sweat pores. PMID:24877020

  1. Low cost antennas for MSAT vehicular applications

    NASA Technical Reports Server (NTRS)

    Shafai, L.; Barakat, M.

    1993-01-01

    For Mobile MSAT applications a number of vehicular antennas have been developed that meet the program requirements. They are, however, costly to manufacture. Two antenna candidates are described here that provide adequate gain in the coverage zone and are also lower cost. One is the mast antenna that uses three or four element arrays of aquadrifilar helices. It generates omnidirectional pattern in azimuth and its beam is scanned in elevation. The second unit is a planar spiral antenna; it generates directional beams by a summation of the azimuthal modes. A variation of this antenna uses conical spirals to fulfill the same task. In both cases beam scanning is achieved by means of electronic switches rather than phase shifters, thus resulting in simpler configurations.

  2. Development of metamaterial based low cost passive wireless temperature sensor

    NASA Astrophysics Data System (ADS)

    Karim, Hasanul; Shuvo, Mohammad Arif Ishtiaq; Delfin, Diego; Lin, Yirong; Choudhuri, Ahsan; Rumpf, R. C.

    2014-03-01

    Wireless passive temperature sensors are gaining increasing attention due to the ever-growing need of precise monitoring of temperature in high temperature energy conversion systems such as gas turbines and coal-based power plants. Unfortunately, the harsh environment such as high temperature and corrosive atmosphere present in these systems limits current solutions. In order to alleviate these issues, this paper presents the design, simulation, and manufacturing process of a low cost, passive, and wireless temperature sensor that can withstand high temperature and harsh environment. The temperature sensor was designed following the principle of metamaterials by utilizing Closed Ring Resonators (CRR) embedded in a dielectric matrix. The proposed wireless, passive temperature sensor behaves like an LC circuit that has a resonance frequency that depends on temperature. A full wave electromagnetic solver Ansys Ansoft HFSS was used to perform simulations to determine the optimum dimensions and geometry of the sensor unit. The sensor unit was prepared by conventional powder-binder compression method. Commercially available metal washers were used as CRR structures and Barium Titanate (BTO) was used as the dielectric materials. Response of the fabricated sensor at room temperature was analyzed using a pair of horn antenna connected with a network analyzer.

  3. Nanoengineered CIGS thin films for low cost photovoltaics

    NASA Astrophysics Data System (ADS)

    Eldada, Louay; Taylor, Matthew; Sang, Baosheng; McWilliams, Scott; Oswald, Robert; Stanbery, Billy J.

    2008-08-01

    Low cost manufacturing of Cu(In,Ga)Se2 (CIGS) films for high efficiency photovoltaic devices by the innovative Field-Assisted Simultaneous Synthesis and Transfer (FASST®) process is reported. The FASST® process is a two-stage reactive transfer printing method relying on chemical reaction between two separate precursor films to form CIGS, one deposited on the substrate and the other on a printing plate in the first stage. In the second stage these precursors are brought into intimate contact and rapidly reacted under pressure in the presence of an applied electrostatic field. The method utilizes physical mechanisms characteristic of anodic wafer bonding and rapid thermal annealing, effectively creating a sealed micro-reactor that ensures high material utilization efficiency, direct control of reaction pressure, and low thermal budget. The use of two independent ink-based or PVD-based nanoengineered precursor thin films provides the benefits of independent composition and flexible deposition technique optimization, and eliminates pre-reaction prior to the second stage FASST® synthesis of CIGS. High quality CIGS with large grains on the order of several microns are formed in just several minutes based on compositional and structural analysis by XRF, SIMS, SEM and XRD. Cell efficiencies of 12.2% have been achieved using this method.

  4. Process for Low Cost Domestic Production of LIB Cathode Materials

    SciTech Connect

    Thurston, Anthony

    2012-10-31

    The objective of the research was to determine the best low cost method for the large scale production of the Nickel-Cobalt-Manganese (NCM) layered cathode materials. The research and development focused on scaling up the licensed technology from Argonne National Laboratory in BASF’s battery material pilot plant in Beachwood Ohio. Since BASF did not have experience with the large scale production of the NCM cathode materials there was a significant amount of development that was needed to support BASF’s already existing research program. During the three year period BASF was able to develop and validate production processes for the NCM 111, 523 and 424 materials as well as begin development of the High Energy NCM. BASF also used this time period to provide free cathode material samples to numerous manufactures, OEM’s and research companies in order to validate the ma-terials. The success of the project can be demonstrated by the construction of the production plant in Elyria Ohio and the successful operation of that facility. The benefit of the project to the public will begin to be apparent as soon as material from the production plant is being used in electric vehicles.

  5. In situ Measurements of Phytoplankton Fluorescence Using Low Cost Electronics

    PubMed Central

    Leeuw, Thomas; Boss, Emmanuel S.; Wright, Dana L.

    2013-01-01

    Chlorophyll a fluorometry has long been used as a method to study phytoplankton in the ocean. In situ fluorometry is used frequently in oceanography to provide depth-resolved estimates of phytoplankton biomass. However, the high price of commercially manufactured in situ fluorometers has made them unavailable to some individuals and institutions. Presented here is an investigation into building an in situ fluorometer using low cost electronics. The goal was to construct an easily reproducible in situ fluorometer from simple and widely available electronic components. The simplicity and modest cost of the sensor makes it valuable to students and professionals alike. Open source sharing of architecture and software will allow students to reconstruct and customize the sensor on a small budget. Research applications that require numerous in situ fluorometers or expendable fluorometers can also benefit from this study. The sensor costs US$150.00 and can be constructed with little to no previous experience. The sensor uses a blue LED to excite chlorophyll a and measures fluorescence using a silicon photodiode. The sensor is controlled by an Arduino microcontroller that also serves as a data logger. PMID:23783738

  6. Printable low-cost, sustained and dynamic cell stretching apparatus.

    PubMed

    Toume, Samer; Gefen, Amit; Weihs, Daphne

    2016-05-24

    Deformations that are applied on body tissues during daily activities, as a result of morbid conditions, or during various medical treatments, affect cell viability and biological function. Such mechanobiological phenomena are often studied in vitro, in monolayer cultures. To facilitate such studies cost effectively, we have developed a novel, printable cell stretching apparatus. The apparatus is used to apply tensile strains on cells cultured on elastic, stretchable substrata, either by sustained or by dynamic-cyclic application. Most of the apparatus parts are three-dimensionally printed (excluding motors), and stretching is automatically performed by two direct current geared motors that are controlled by a programmable microcontroller platform. To demonstrate functionality of this novel printable device, which can be produced in multiple copies in research labs at a cost of under 100 US$ per unit, including motors and controller, we performed cell culture studies monitored by fluorescence microscopy. Specifically, we have applied sustained and cyclic, radial stretching at large strains to NIH3T3 mouse fibroblasts, and have demonstrated that cell viability, adhesion and morphology were maintained following stretching. Our apparatus is designed to be low-cost, rapidly manufactured at a university or small-company setting, and simple to use and control, where its flexible, versatile design allows users to experimentally induce different stretching regimes with varying amplitudes and frequencies. PMID:27038541

  7. Investigation of Low Cost Sensor-Based Leak Detection System for Fence Line Applications

    EPA Science Inventory

    With recent technological advances, low-cost time-resolved sensors may become effective tools to support time-integrated passive sampling strategies by helping to decipher origin of emissions in real-time. As part of the Petroleum Refinery Risk and Technology Review, New Source ...

  8. Investigation of a Low Cost Sensor-Based Leak Detection System for Fence Line Applications

    EPA Science Inventory

    With recent technological advances, low-cost time-resolved sensors may become effective tools to support time-integrated passive sampling strategies by helping to decipher origin of emissions in real-time. As part of the Petroleum Refinery Risk and Technology Review, New Source P...

  9. Low-cost hadron colliders at Fermilab: A discussion paper

    SciTech Connect

    Foster, G.W.; Malamud, E.

    1996-06-21

    New more economic approaches are required to continue the dramatic exponential rise in collider energies as represented by the well known Livingston plot. The old idea of low cost, low field iron dominated magnets in a small diameter pipe may become feasible in the next decade with dramatic recent advances in technology: (1) advanced tunneling technologies for small diameter, non human accessible tunnels, (2) accurate remote guidance systems for tunnel survey and boring machine steering, (3) high T{sub c} superconductors operating at liquid N{sub 2} or liquid H{sub 2} temperatures, (4) industrial applications of remote manipulation and robotics, (5) digitally multiplexed electronics to minimize cables, (6) achievement of high luminosities in p-p and p-{anti P} colliders. The goal of this paper is to stimulate continuing discussions on approaches to this new collider and to identify critical areas needing calculations, construction of models, proof of principle experiments, and full scale prototypes in order to determine feasibility and arrive at cost estimates.

  10. Price allocation guidelines January 1980: Low-cost solar array project

    SciTech Connect

    Aster, R.W.

    1980-01-15

    The price allocation guidelines (PAG) are an integrated set of specific cost targets for several task areas within the Low-cost Solar Array (LSA) Project. PAG is a working tool of LSA Project management designed to provide consistent and meaningful guidelines for costs of polycrystalline silicon material, sheet, cells, encapsulants, and module manufacturing. It is expected that advanced photovoltaic concepts derived from industry and the research community can be developed so that it will be possible by the end of 1982 to demonstrate production processes, all process steps, and prototype equipment required to manufacture flat-plate photovoltaic modules. This demonstration would incorporate production rates and product quality consistent with a specific market price determined by the program. This stage of development has been referred to as Technical Readiness. A goal of $0.70 per peak watt (1980 dollars) has been established for the cost of electricity generated by photovoltaic modules. The processes for producing modules demonstrated to be technically ready must be amenable to scale-up so that this price goal can eventually be achieved in the marketplace. The guidelines described in this document allocate portions of that goal to each module component. Sheet materials derived from the following five technologies are considered: Czochralski, heat exchanger method (HEM), edge-defined film growth (EFG), dendritic web, and silicon on ceramic (SOC). Each type of material provides a unique combination of projected silicon yield, cell efficiency, and module packing efficiency. Also included are tables describing actual inflation rates from 1975 to 1979, and projected inflation rate to mid-1980. Project goals are now expressed in 1980 dollars rather than 1975 dollars, and these tables enable conversion of dollar amounts from prior years (1974 to 1980) to their 1980 or 1975 equivalents.

  11. The advanced manufacturing science and technology program. FY 95 Annual Report

    SciTech Connect

    Hill, J.

    1996-03-01

    This is the Fiscal Year 1995 Annual Report for the Advanced Manufacturing Science and Technology (AMST) sector of Los Alamos Tactical Goal 6, Industrial Partnering. During this past fiscal year, the AMST project leader formed a committee whose members represented the divisions and program offices with a manufacturing interest to examine the Laboratory`s expertise and needs in manufacturing. From a list of about two hundred interest areas, the committee selected nineteen of the most pressing needs for weapon manufacturing. Based upon Los Alamos mission requirements and the needs of the weapon manufacturing (Advanced Design and Production Technologies (ADaPT)) program plan and the other tactical goals, the committee selected four of the nineteen areas for strategic planning and possible industrial partnering. The areas selected were Casting Technology, Constitutive Modeling, Non-Destructive Testing and Evaluation, and Polymer Aging and Lifetime Prediction. For each area, the AMST committee formed a team to write a roadmap and serve as a partnering technical consultant. To date, the roadmaps have been completed for each of the four areas. The Casting Technology and Polymer Aging teams are negotiating with specific potential partners now, at the close of the fiscal year. For each focus area we have created a list of existing collaborations and other ongoing partnering activities. In early Fiscal Year 1996, we will continue to develop partnerships in these four areas. Los Alamos National Laboratory instituted the tactical goals for industrial partnering to focus our institutional resources on partnerships that enhance core competencies and capabilities required to meet our national security mission of reducing the nuclear danger. The second industry sector targeted by Tactical Goal 6 was the chemical industry. Tactical Goal 6 is championed by the Industrial Partnership Office.

  12. Advanced manufacturing technologies for reduced cost and weight in portable ruggedized VIS-IR and multi-mode optical systems for land, sea, and air

    NASA Astrophysics Data System (ADS)

    Sweeney, Michael; Spinazzola, Robert; Morrison, Donald; Macklin, Dennis; Marion, Jared

    2011-06-01

    Homeland security systems, special forces, unmanned aerial vehicles (UAV), and marine patrols require low cost, high performance, multi-mode visible through infrared (VIS-IR) wavelength optical systems to identify and neutralize potential threats that often arise at long ranges and under poor visibility conditions. Long range and wide spectral performance requirements favor reflective optical system design solutions. The limited field of view of such designs can be significantly enhanced by the use of catadioptric optical solutions that utilize molded or diamond point machined VIS-IR lenses downstream from reflective objective optics. A common optical aperture that services multiple modes of field-of-view, operating wavelength, and includes laser ranging and spotting, provides the highest utility and is most ideal for size and weight. Such a design also often requires fast, highly aspheric, reflective, refractive, and sometimes diffractive surfaces using high performance and aggressively light-weighted materials that demand the finest of manufacturing technologies. Visible wavelength performance sets the bar for component optical surface irregularity on the order of 20 nm RMS and surface finishes less than 3.0 nm RMS. Aluminum mirrors and structures can also be precision machined to yield "snap together alignment" or limited compensation assembly approaches to reduce cost and enhance interchangeability. Diamond point turning, die cast and investment cast mirror substrates and structures, computerized optical polishing, mirror replication, lens molding and other advanced manufacturing technologies can all be used to minimize the cost of this type of optical equipment. This paper discusses the tradeoffs among materials and process selection for catadioptric, multi-mode systems that are under development for a variety of DoD and Homeland Security applications. Several examples are profiled to illuminate the confluence of applicable design and manufacturing

  13. Recovery Act: Low Cost Integrated Substrate for OLED Lighting Development

    SciTech Connect

    Benton, Scott; Bhandari, Abhinav

    2012-12-26

    PPG pursued the development of an integrated substrate, including the anode, external, and internal extraction layers. The objective of PPG's program was to achieve cost reductions by displacing the existing expensive borosilicate or double-side polished float glass substrates and developing alternative electrodes and scalable light extraction layer technologies through focused and short-term applied research. One of the key highlights of the project was proving the feasibility of using PPG's high transmission Solarphire® float glass as a substrate to consistently achieve organic lightemitting diode (OLED) devices with good performance and high yields. Under this program, four low-cost alternatives to the Indium Tin Oxide (ITO) anode were investigated using pilot-scale magnetron sputtered vacuum deposition (MSVD) and chemical vapor deposition (CVD) technologies. The anodes were evaluated by fabricating small and large phosphorescent organic lightemitting diode (PHOLED) devices at Universal Display Corporation (UDC). The device performance and life-times comparable to commercially available ITO anodes were demonstrated. A cost-benefit analysis was performed to down-select two anodes for further low-cost process development. Additionally, PPG developed and evaluated a number of scalable and compatible internal and external extraction layer concepts such as scattering layers on the outside of the glass substrate or between the transparent anode and the glass interface. In one external extraction layer (EEL) approach, sol-gel sprayed pyrolytic coatings were deposited using lab scale equipment by hand or automated spraying of sol-gel solutions on hot glass, followed by optimizing of scattering with minimal absorption. In another EEL approach, PPG tested large-area glass texturing by scratching a glass surface with an abrasive roller and acid etching. Efficacy enhancements of 1.27x were demonstrated using white PHOLED devices for 2.0mm substrates which are at par with

  14. Low cost attitude control system reaction wheel development

    NASA Technical Reports Server (NTRS)

    Bialke, William

    1991-01-01

    In order to satisfy a growing demand for low cost attitude control systems for small spacecraft, development of a low power and low cost Reaction Wheel Assembly was initiated. The details of the versatile design resulting from this effort are addressed. Tradeoff analyses for each of the major components are included, as well as test data from an engineering prototype of the hardware.

  15. Low cost airborne microwave landing system receiver, task 3

    NASA Technical Reports Server (NTRS)

    Hager, J. B.; Vancleave, J. R.

    1979-01-01

    Work performed on the low cost airborne Microwave Landing System (MLS) receiver is summarized. A detailed description of the prototype low cost MLS receiver is presented. This detail includes block diagrams, schematics, board assembly drawings, photographs of subassemblies, mechanical construction, parts lists, and microprocessor software. Test procedures are described and results are presented.

  16. Low-Cost High-Pressure Hydrogen Generator

    SciTech Connect

    Cropley, Cecelia C.; Norman, Timothy J.

    2008-04-02

    Electrolysis of water, particularly in conjunction with renewable energy sources, is potentially a cost-effective and environmentally friendly method of producing hydrogen at dispersed forecourt sites, such as automotive fueling stations. The primary feedstock for an electrolyzer is electricity, which could be produced by renewable sources such as wind or solar that do not produce carbon dioxide or other greenhouse gas emissions. However, state-of-the-art electrolyzer systems are not economically competitive for forecourt hydrogen production due to their high capital and operating costs, particularly the cost of the electricity used by the electrolyzer stack. In this project, Giner Electrochemical Systems, LLC (GES) developed a low cost, high efficiency proton-exchange membrane (PEM) electrolysis system for hydrogen production at moderate pressure (300 to 400 psig). The electrolyzer stack operates at differential pressure, with hydrogen produced at moderate pressure while oxygen is evolved at near-atmospheric pressure, reducing the cost of the water feed and oxygen handling subsystems. The project included basic research on catalysts and membranes to improve the efficiency of the electrolysis reaction as well as development of advanced materials and component fabrication methods to reduce the capital cost of the electrolyzer stack and system. The project culminated in delivery of a prototype electrolyzer module to the National Renewable Energy Laboratory for testing at the National Wind Technology Center. Electrolysis cell efficiency of 72% (based on the lower heating value of hydrogen) was demonstrated using an advanced high-strength membrane developed in this project. This membrane would enable the electrolyzer system to exceed the DOE 2012 efficiency target of 69%. GES significantly reduced the capital cost of a PEM electrolyzer stack through development of low cost components and fabrication methods, including a 60% reduction in stack parts count. Economic

  17. Disposable sensor system: a present-day truly low cost unattended ground sensor system

    NASA Astrophysics Data System (ADS)

    Calcutt, Wade; Jones, Barry; McQuiddy, John

    2005-05-01

    This paper will review the work being performed at McQ on the development of a family of truly low cost unattended ground sensor systems using conventional technology and manufacturing techniques. The goal of this work is to produce tactically useable sensors that can be manufactured in large quantities (1-10M units/year) for $10 each. Secondary goals are small size (10-50 cm^3), lightweight (15-60gm), moderate lifetimes (48-72hrs) and moderate communications ranges (10-1000m). Our research indicates that sensors meeting these performance metrics can be manufactured today using conventional manufacturing techniques. The paper will review the basic system architecture proposed, projected sensor performance and projected manufacturing costs.

  18. High efficiency, low cost scrubber upgrades

    SciTech Connect

    Klingspor, J.S.; Walters, M.

    1998-07-01

    ABB introduced the LS-2 technology; a limestone based wet FGD system, which is capable of producing high purity gypsum from low grade limestone, in late 1995. Drawing from 30,000 MWe of worldwide wet FGD experience, ABB has incorporated several innovations in the new system designed to reduce the overall cost of SO{sub 2} compliance. Collectively, these improvements are referred to as LS-2. The improvements include a compact high efficiency absorber, a simple dry grinding system, a closed coupled flue gas reheat system, and a tightly integrated dewatering system. The compact absorber includes features such a high velocity spray zone, significantly improved gas-liquid contact system, compact reaction tank, and a high velocity mist eliminator. The LS-2 system is being demonstrated at Ohio Edison's Niles Plant at the 130 MWe level, and this turnkey installation was designed and erected in a 20-month period. At Niles, all of the gypsum is sold to a local wallboard manufacturer. Many of the features included in the LS-2 design and demonstrated at Niles can be used to improve the efficiency and operation of existing systems including open spray towers and tray towers. The SO{sub 2} removal efficiency can be significantly improved by installing the high efficiency LS-2 style spray header design and the unique wall rings. The absorber bypass can be eliminated or reduced by including the LS-2 style high velocity mist eliminator. Also, the LS-2 style spray header design combined with wall rings allow for an increase in absorber gas velocity at a maintained or improved performance without the need for costly upgrades of the absorber recycle pumps. the first upgrade using LS-2 technology was done at CPA's Coal Creek Station (2{times}545 MWe). The experience form the scrubber upgrade at Coal Creek is discussed along with operating results.

  19. Development of a low-cost free-flying telerobotic space flight vehicle

    NASA Technical Reports Server (NTRS)

    Akin, D.; Howard, R.; Smith, J.; Graves, J.; Gefke, G.

    1992-01-01

    Ranger, a low-cost moderate-risk high-return telerobotics flight experiment, is discussed. Range incorporates two manipulators, a grappling arm, and a camera-positioning manipulator all mounted on a free-flying base with limited orbital maneuvering capability. Ranger will provide data on neutral buoyancy simulations, advanced telerobotics control and design, remote maneuvering, human factors involved in ground-based control of space telerobotics, and advanced small spacecraft technology.

  20. New Paradigms in International University/Industry/Government Cooperation. Canada-China Collaboration in Advanced Manufacturing Technologies.

    ERIC Educational Resources Information Center

    Bulgak, Akif Asil; Liquan, He

    1996-01-01

    A Chinese university and a Canadian university collaborated on an advanced manufacturing technologies project designed to address human resource development needs in China. The project featured university/industry/government partnership and attention to environmental issues. (SK)

  1. Low-cost Radon Reduction Pilot Study

    SciTech Connect

    Rose, William B.; Francisco, Paul W.; Merrin, Zachary

    2015-09-01

    The U.S. Department of Energy's Building America research team Partnership for Advanced Residential Retrofits conducted a primary scoping study on the impact of air sealing between the foundation and the living space on radon transport reduction across the foundation and living space floor assembly. Fifteen homes in the Champaign, Illinois, area participated in the study. These homes were instrumented for hourly continuous radon measurements and simultaneous temperature and humidity measurements. Blower door and zone pressure diagnostics were conducted at each house. The treatments consisted of using air-sealing foams at the underside of the floor that separated the living space from the foundation and providing duct sealing on the ductwork that is situated in the foundation area. The hypothesis was that air sealing the floor system that separated the foundation from the living space should better isolate the living space from the foundation; this isolation should lead to less radon entering the living space from the foundation. If the hypothesis had been proven, retrofit energy-efficiency programs may have chosen to adopt these isolation methods for enhanced radon protection to the living space.

  2. Advanced manufacturing technology effectiveness: A review of literature and some issues

    NASA Astrophysics Data System (ADS)

    Goyal, Sanjeev; Grover, Sandeep

    2012-09-01

    Advanced manufacturing technology (AMT) provides advantages to manufacturing managers in terms of flexibility, quality, reduced delivery times, and global competitiveness. Although a large number of publications had presented the importance of this technology, only a few had delved into related literature review. Considering the importance of this technology and the recent contributions by various authors, the present paper conducts a more comprehensive review. Literature was reviewed in a way that will help researchers, academicians, and practitioners to take a closer look at the implementation, evaluation, and justification of the AMT. The authors reviewed various papers, proposed a different classification scheme, and identified certain gaps that will provide hints for further research in AMT management.

  3. An experiment in remote manufacturing using the advanced communications technology satellite

    NASA Technical Reports Server (NTRS)

    Tsatsoulis, Costas; Frost, Victor

    1991-01-01

    The goal of the completed project was to develop an experiment in remote manufacturing that would use the capabilities of the ACTS satellite. A set of possible experiments that could be performed using the Advanced Communications Technology Satellite (ACTS), and which would perform remote manufacturing using a laser cutter and an integrated circuit testing machine are described in detail. The proposed design is shown to be a feasible solution to the offered problem and it takes into consideration the constraints that were placed on the experiment. In addition, we have developed two more experiments that are included in this report: backup of rural telecommunication networks, and remote use of Synthetic Aperture Radar (SAR) data analysis for on-site collection of glacier scattering data in the Antarctic.

  4. Technical features of a low-cost Earthquake Alert System

    SciTech Connect

    Harben, P.

    1991-08-01

    The concept and features of an Earthquake Alert System (EAS) involving a distributed network of strong motion sensors is discussed. The EAS analyzes real-time data telemetered to a central facility and issues an areawide warning of a large earthquake in advance of the spreading elastic wave energy. A low-cost solution to high-cost estimates for installation and maintenance of a dedicated EAS is presented that makes use of existing microseismic stations. Using the San Francisco Bay area as an example, we show that existing US Geological Survey microseismic monitoring stations are of sufficient density to form the elements of a prototype EAS. By installing strong motion instrumentation and a specially developed switching device, strong ground motion can be telemetered in real-time to the central microseismic station on the existing communication channels. When a large earthquake occurs, a dedicated real-time central processing unit at the central microseismic station digitizes and analyses the incoming data and issues a warning containing location and magnitude estimations. A 50-station EAS of this type in the San Francisco Bay area should cost under $70,000 to install and less than $5000 annually to maintain.

  5. A Low Cost Sensor Controller for Health Monitoring

    NASA Astrophysics Data System (ADS)

    Birbas, M.; Petrellis, N.; Gioulekas, F.

    2015-09-01

    Aging population can benefit from health care systems that allow their health and daily life to be monitored by expert medical staff. Blood pressure, temperature measurements or more advanced tests like Electrocardiograms (ECG) can be ordered through such a healthcare system while urgent situations can be detected and alleviated on time. The results of these tests can be stored with security in a remote cloud or database. Such systems are often used to monitor non-life threatening patient health problems and their advantage in lowering the cost of the healthcare services is obvious. A low cost commercial medical sensor kit has been used in the present work, trying to improve the accuracy and stability of the sensor measurements, the power consumption, etc. This Sensor Controller communicates with a Gateway installed in the patient's residence and a tablet or smart phone used for giving instructions to the patient through a comprehensive user interface. A flexible communication protocol has been defined supporting any short or long term sensor sampling scenario. The experimental results show that it is possible to achieve low power consumption by applying apropriate sleep intervals to the Sensor Controller and by deactivating periodically some of its functionality.

  6. Development of a low-cost solar panel using laminated polymer films

    NASA Astrophysics Data System (ADS)

    Nelson, E. V.; Adams, G. J.; Elkins, W.; McLeod, A. H.

    1980-03-01

    The Low Cost Solar Panel development program demonstrate the fabrication of an inexpensive single glazed, nonconcentrating solar collector. With fabrication of a prototype version of the LCSP, the following key conclusions are reached: (1) the LCSP can provide cost effective thermal energy in the near term due to low collector cost, low shipping and installation costs, and high performance; (2) the LCSP concept can be rapidly commercialized since the required manufacturing technology already exists, and the capital cost for equipment would be relatively low; and (3) the LCSP concept is technically feasible; however, additional engineering and manufacturing development are required to reach the point of commercialization.

  7. The Aluminum Falcon: a Low Cost Modern Commercial Transport

    NASA Technical Reports Server (NTRS)

    Bryant, Mark; Hernandez, Estela; King, Gregory; Lor, Alex Choua; Musser, Jana; Trigs, Deanne; Yee, Susan

    1994-01-01

    The American Institute of Aeronautics and Astronautics (AIAA) released a Request For Proposal (RFP) in the form of an undergraduate design competition for a 153 passenger jet transport with a range of 3,000 nautical miles. The primary requirement for this aircraft was low cost, both in acquisition and operation, with a technology availability date of the year 2000. This report presents the Non-Solo Design Group's response to the RFP, the Aluminum Falcon (AF-1). Non-Solo's approach to development was to take the best elements of seven individual preliminary designs, then combine and refine them. The resulting aircraft meets or exceeds all requirements of both the RFP and the Federal Aviation Administration (FAA). Highlights include a revolutionary wing planform, known as an M-wing, which offers many advantages over a conventional aft swept wing. For example, the M-wing lessens the travel in the aircraft center of gravity caused by fuel being stored in the wing. It also reduces the amount of torque imposed on the center wing box because more of the lifting load acts near the fuselage joint, rather than behind it. In essence, the M-wing offers the best of both worlds: using a forward swept wing root places the aerodynamic center of the wing further forward and allows the landing gear to be placed without the use of a yahudi. At the same time, with the outboard section swept backward the tip retains an amount of aeroelastic dampening that is lost on a completely forward swept wing. The result is a wing which has many advantages of a straight, unswept wings without the severe compressibility effects at high Mach numbers. Other highlights include judicious use of composites, giving recognition to the importance of weight and its effect on aircraft cost and performance, and an advanced passenger entertainment system which can be used as a source of revenue for the airlines. This aircraft meets the low-cost doctrine with an acquisition cost of $29 million and a direct

  8. Composite fuselage crown panel manufacturing technology

    NASA Technical Reports Server (NTRS)

    Willden, Kurtis; Metschan, S.; Grant, C.; Brown, T.

    1992-01-01

    Commercial fuselage structures contain significant challenges in attempting to save manufacturing costs with advanced composite technology. Assembly issues, material costs, and fabrication of elements with complex geometry are each expected to drive the cost of composite fuselage structures. Boeing's efforts under the NASA ACT program have pursued key technologies for low-cost, large crown panel fabrication. An intricate bond panel design and manufacturing concepts were selected based on the efforts of the Design Build Team (DBT). The manufacturing processes selected for the intricate bond design include multiple large panel fabrication with the Advanced Tow Placement (ATP) process, innovative cure tooling concepts, resin transfer molding of long fuselage frames, and utilization of low-cost material forms. The process optimization for final design/manufacturing configuration included factory simulations and hardware demonstrations. These efforts and other optimization tasks were instrumental in reducing cost by 18 percent and weight by 45 percent relative to an aluminum baseline. The qualitative and quantitative results of the manufacturing demonstrations were used to assess manufacturing risks and technology readiness.

  9. A low-cost compact metric adaptive optics system

    NASA Astrophysics Data System (ADS)

    Mansell, Justin D.; Henderson, Brian; Wiesner, Brennen; Praus, Robert; Coy, Steve

    2007-09-01

    The application of adaptive optics has been hindered by the cost, size, and complexity of the systems. We describe here progress we have made toward creating low-cost compact turn-key adaptive optics systems. We describe our new low-cost deformable mirror technology developed using polymer membranes, the associated USB interface drive electronics, and different ways that this technology can be configured into a low-cost compact adaptive optics system. We also present results of a parametric study of the stochastic parallel gradient descent (SPGD) control algorithm.

  10. Advances in second generation high temperature superconducting wire manufacturing and R&D at American Superconductor Corporation

    NASA Astrophysics Data System (ADS)

    Rupich, Martin W.; Li, Xiaoping; Thieme, Cees; Sathyamurthy, Srivatsan; Fleshler, Steven; Tucker, David; Thompson, Elliot; Schreiber, Jeff; Lynch, Joseph; Buczek, David; DeMoranville, Ken; Inch, James; Cedrone, Paul; Slack, James

    2010-01-01

    The RABiTS™/MOD-YBCO (rolling assisted biaxially textured substrate/metal-organic deposition of YBa2Cu3O7-δ) route has been established as a low-cost manufacturing process for producing high performance second generation (2G) wire. American Superconductor Corporation (AMSC) has used this approach to establish a production scale manufacturing line based on a wide-web manufacturing process. This initial production line is currently capable of producing 2G wire in lengths to 500 m with critical currents exceeding 250 A cmwidth-1 at 77 K, in the self-field. The wide-web process, combined with slitting and lamination processes, allows customization of the 2G wire width and stabilizer composition to meet application specific wire requirements. The production line is currently supplying 2G wire for multiple cable, fault current limiter and coil applications. Ongoing R&D is focused on the development of thicker YBCO layers and improved flux pinning centers. This paper reviews the history of 2G wire development at AMSC, summarizes the current capability of the 2G wire manufacturing at AMSC, and describes future R&D improvements.

  11. Low-cost risk reduction strategy for small workplaces: how can we spread good practices?

    PubMed

    Kogi, K

    2006-01-01

    Recent advances in health risk reduction approaches are examined based on inter-country networking experiences. A noteworthy progress is the wider application of low-cost improvements to risk reduction particularly in small enterprises and agriculture in both industrially developing and developed countries. This is helped by the readiness of managers and workers to implement these improvements despite many constraints. Typical improvements include mobile racks, simple workstation changes, screening hazards, better welfare facilities and teamwork arrangements. In view of the complex circumstances of work-related health risks, it is important to know whether a low-cost strategy can advance risk reduction practices effectively and what support measures are necessary. It is confirmed that the strategy can overcome related constraints through its advantages. Main advantages lie in (a) the facilitation of improved practices in multiple technical areas, (b) the strengthening of realistic stepwise risk reduction, and (c) the enhanced multiplier effects through training of local trainers. Action-oriented risk assessment tools, such as action checklists and low-cost improvement guides, can encourage risk-reducing measures adjusted to each local situation. It is suggested to spread the low-cost risk reduction strategy for improving small workplaces in diversified settings with the support of these locally tailored tools. PMID:17017363

  12. Low cost voice compression for mobile digital radios

    NASA Technical Reports Server (NTRS)

    Omura, J. K.

    1985-01-01

    A new technique for low cost rubust voice compression at 4800 bits per second was studied. The approach was based on using a cascade of digital biquad adaptive filters with simplified multipulse excitation followed by simple bit sequence compression.

  13. Low-cost exterior insulation process and structure

    DOEpatents

    Vohra, A.

    1999-03-02

    A low-cost exterior insulation process of stacking bags of insulating material against a wall and covering them with wire mesh and stucco provides a durable structure with good insulating value. 2 figs.

  14. A Low-Cost, Precision Hydrometer for Classroom Use.

    ERIC Educational Resources Information Center

    Murphy, Michael D.

    1983-01-01

    Describes a low cost hydrometer which can be assembled by students using stock laboratory items with a total retail cost of 17 cents. Includes list of required materials (with supplies) and experimental results on the instrument's accuracy. (JM)

  15. Composite hubs for low cost gas turbine engines

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1977-01-01

    A detailed stress analysis was performed using NASTRAN to demonstrate theoretically the adequacy of composite hubs for low cost turbine engine applications. Composite hubs are adequate for this application from the steady state stress view point.

  16. Low-cost orbiting grinder for cutting ducts

    NASA Technical Reports Server (NTRS)

    Lang, E. J.

    1970-01-01

    Low-cost, portable machine cuts ducts made from heat-treated alloys. An abrasive wheel, powered by a high-speed air motor mounted on an expandible plug against the inner wall of the duct, gives precise cutting.

  17. Proceedings of the Low-Cost Solar Array Wafering Workshop

    NASA Technical Reports Server (NTRS)

    Morrison, A. D.

    1982-01-01

    The technology and economics of silicon ingot wafering for low cost solar arrays were discussed. Fixed and free abrasive sawing wire, ID, and multiblade sawing, materials, mechanisms, characterization, and innovative concepts were considered.

  18. A Low-Cost Electronic Solar Energy Control

    ERIC Educational Resources Information Center

    Blade, Richard A.; Small, Charles T.

    1978-01-01

    Describes the design of a low-cost electronic circuit to serve as a differential thermostat, to control the operation of a solar heating system. It uses inexpensive diodes for sensoring temperature, and a mechanical relay for a switch. (GA)

  19. A Low-Cost and High-Performance Conductivity Meter.

    ERIC Educational Resources Information Center

    da Rocha, Rogerio T.; And Others

    1997-01-01

    Describes an apparatus that is stable and accurate enough for quantitative conductivity experiments but maintains the simplicity of construction and use as well as low cost. Discusses principles and implementation and the performance of the assembled apparatus. (JRH)

  20. Advanced manufacturing development of a composite empennage component for L-1011 aircraft

    NASA Technical Reports Server (NTRS)

    Alva, T.; Henkel, J.; Johnson, R.; Carll, B.; Jackson, A.; Mosesian, B.; Brozovic, R.; Obrien, R.; Eudaily, R.

    1982-01-01

    This is the final report of technical work conducted during the fourth phase of a multiphase program having the objective of the design, development and flight evaluation of an advanced composite empennage component manufactured in a production environment at a cost competitive with those of its metal counterpart, and at a weight savings of at least 20 percent. The empennage component selected for this program is the vertical fin box of the L-1011 aircraft. The box structure extends from the fuselage production joint to the tip rib and includes front and rear spars. During Phase 4 of the program, production quality tooling was designed and manufactured to produce three sets of covers, ribs, spars, miscellaneous parts, and subassemblies to assemble three complete ACVF units. Recurring and nonrecurring cost data were compiled and documented in the updated producibility/design to cost plan. Nondestruct inspections, quality control tests, and quality acceptance tests were performed in accordance with the quality assurance plan and the structural integrity control plan. Records were maintained to provide traceability of material and parts throughout the manufacturing development phase. It was also determined that additional tooling would not be required to support the current and projected L-1011 production rate.

  1. Low-cost inkjet antennas for RFID applications

    NASA Astrophysics Data System (ADS)

    Çiftçi, T.; Karaosmanoğlu, B.; Ergül, Ö.

    2016-03-01

    We present paper-based inkjet antennas that are fabricated by using silver-based cartridges in standard printers. In addition to their low costs, the produced antennas are flexible, environmentally friendly, and suitable for radio-frequency identification (RFID) applications. Among alternative choices, hybrid structures involving loop and parasitic meander parts are preferred and successfully combined with passive RFID chips. We also discuss main challenges in the design and fabrication of low-cost inkjet antennas and the related RFID tags.

  2. Low-cost optical instrumentation for biomedical measurements

    NASA Astrophysics Data System (ADS)

    Kostov, Yordan; Rao, Govind

    2000-12-01

    Low-cost instruments for measurement in medicine, biotechnology, and environmental monitoring are presented. Recent developments in optoelectronic technology enable practical compact designs. This article presents the available types of light emitters, detectors, and wavelength selection components that are used in low-cost instruments. The main spectroscopic techniques (absorption, reflectance, luminescence intensity, lifetime, and polarization, evanescent wave and surface plasmon resonance) that are used with these instruments are described. Numerous examples of devices for a broad variety of biomedical measurements are presented.

  3. The REFSAT approach to low-cost GPS terminals

    NASA Technical Reports Server (NTRS)

    Sennott, J. W.; Choudhury, A. K.; Taylor, R. E.

    1979-01-01

    A concept utilizing a geostationary reference satellite (REFSAT) that broadcasts navigation aiding signals to low cost civil user terminals which employ the constellation of 24 NAVSTAR Global Positioning System (GPS) satellites for position determination is described. The signal acquisition, tracking and position fixing properties of such low cost, dual channel, L-band, civil user receiver designed to receive both GPS navigation and REFSAT navigation aiding signals is presented. REFSAT reduces the cost of user equipment.

  4. Cost Modeling for low-cost planetary missions

    NASA Technical Reports Server (NTRS)

    Kwan, Eric; Habib-Agahi, Hamid; Rosenberg, Leigh

    2005-01-01

    This presentation will provide an overview of the JPL parametric cost models used to estimate flight science spacecrafts and instruments. This material will emphasize the cost model approaches to estimate low-cost flight hardware, sensors, and instrumentation, and to perform cost-risk assessments. This presentation will also discuss JPL approaches to perform cost modeling and the methodologies and analyses used to capture low-cost vs. key cost drivers.

  5. Reduced toxicity polyester resins and microvascular pre-preg tapes for advanced composites manufacturing

    NASA Astrophysics Data System (ADS)

    Poillucci, Richard

    Advanced composites manufacturing broadly encapsulates topics ranging from matrix chemistries to automated machines that lay-up fiber-reinforced materials. Environmental regulations are stimulating research to reduce matrix resin formulation toxicity. At present, composites fabricated with polyester resins expose workers to the risk of contact with and inhalation of styrene monomer, which is a potential carcinogen, neurotoxin, and respiratory irritant. The first primary goal of this thesis is to reduce the toxicity associated with polyester resins by: (1) identification of potential monomers to replace styrene, (2) determination of monomer solubility within the polyester, and (3) investigation of approaches to rapidly screen a large resin composition parameter space. Monomers are identified based on their ability to react with polyester and their toxicity as determined by the Globally Harmonized System (GHS) and a green screen method. Solubilities were determined by the Hoftyzer -- Van Krevelen method, Hansen solubility parameter database, and experimental mixing of monomers. A combinatorial microfluidic mixing device is designed and tested to obtain distinct resin compositions from two input chemistries. The push for safer materials is complemented by a thrust for multifunctional composites. The second primary goal of this thesis is to design and implement the manufacture of sacrificial fiber materials suitable for use in automated fiber placement of microvascaular multifunctional composites. Two key advancements are required to achieve this goal: (1) development of a roll-to-roll method to place sacrificial fibers onto carbon fiber pre-preg tape; and (2) demonstration of feasible manufacture of microvascular carbon fiber plates with automated fiber placement. An automated method for placing sacrificial fibers onto carbon fiber tapes is designed and a prototype implemented. Carbon fiber tows with manual placement of sacrificial fibers is implemented within an

  6. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    SciTech Connect

    Datskos, Panos G; Joshi, Pooran C; List III, Frederick Alyious; Duty, Chad E; Armstrong, Beth L; Ivanov, Ilia N; Jacobs, Christopher B; Graham, David E; Moon, Ji Won

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  7. Using new optical materials and DOE in low-cost lenses for uncooled IR cameras

    NASA Astrophysics Data System (ADS)

    Bacchus, Jean-Marie

    2004-02-01

    Angénieux recently developed a low cost 100 mm F/1.25 lens for uncooled IR cameras. It is made of only 2 elements, thanks to the use of GASIR glass (Umicore product) and a diffractive surface. With regard to its equivalent in germanium, it offers similar performances, for a much lower cost due to the price of the optical material, molding, and no need for athermalisation. This lens can be used with new light-weighted night vision goggle ELVIR developed by Thales-Angénieux. We plan to also use GASIR in low cost zoom lenses for uncooled cameras. Starting with these examples, we will compare different available optical materials for IR, their characteristics, and respective advantages and drawbacks. We will deduct from it from rules of use for these materials, depending upon the envisaged use, spectral bandwidth and number of items manufactured.

  8. iScout low-cost ad-hoc networked sensor enhancements

    NASA Astrophysics Data System (ADS)

    Winston, Mark A.

    2007-04-01

    McQ has developed a family of state of the art miniaturized low cost unattended ground sensors (UGS). The iScout TM sensors are designed for indoor and outdoor intrusion detection and battle damage assessment. McQ has developed an enhanced version of the iScout TM sensor that is a very flexible platform capable of performing in a variety of applications. Sensors are equipped with mesh radios and integrated seismic, acoustic, infrared, and magnetic transducers. Typical sensor sizes are similar to that of a deck of playing cards. Intended for high volume production, these are tactically useful sensors that can be manufactured in high volumes at a low cost. This paper will provide an overview of the iScout TM sensor systems, features, and performance.

  9. Efficient, Low-Cost Fan System Research for General Aviation and Commuter Aircraft

    NASA Technical Reports Server (NTRS)

    Merrill, G. L.

    2003-01-01

    This document reports research investigations into efficient, low-cost fan system concepts for high bypass turbofans for future general aviation and commuter aircraft. The research specifically addressed lower pressure ratio fans for good propulsive efficiencies in the 200 to 400 knot flight speed regime. Aerodynamic design analyses yielded predicted efficiency in area of 91 to 92 percent (adiabatic). Low-cost manufacturing studies yielded an aluminum blisk rotor and investment cast stator having lowest cost. Structural design analyses yielded a design having excellent vibratory characteristics and the ability to pass One- and Four-pound bird strikes satisfactorily. The low speed and low pressure fans of the study are estimated to have 24 to 30 EPNdB lower community noise levels than larger, high pressure ratio transonic fans.

  10. Developments in Die Pressing Strategies for Low-Cost Titanium Powders

    SciTech Connect

    Hovanski, Yuri; Weil, K. Scott; Lavender, Curt A.

    2009-05-01

    Recent developments in the production of low-cost titanium powders have rejuvenated interest in manufacturing titanium powder metallurgy components by direct press and sinter techniques. However excessive friction typically observed during titanium powder pressing operations leads to numerous problems ranging from non-homogeneous green densities of the compacted powder to excessive part ejection forces and reduced die life due to wear and galling. An instrumented double-acting die press was developed to both investigate the mechanics of titanium powder pressing (particularly for the new low-cost powder morphologies) and to screen potential lubricants that could reduce frictional effects. As will be discussed, the instrument was used to determine friction coefficients and to evaluate a number of candidate lubricants. These results were then used to optimize the lubricant system to reduce die-wall stresses and improve part density uniformity.

  11. Wave Effect Neutron Radiographic Imaging Origins in WCNR and Prospects for Low Cost Systems

    NASA Astrophysics Data System (ADS)

    Barton, J. P.; Rogers, J. D.

    The origins of wave effect neutron test methods for advanced neutron radiography as published in World Conference on Neutron Radiography (WCNR) series has been reviewed. They include Neutron Holography demonstrated at the Dido reactor, Harwell, UK; Neutron Refraction and Small Angle Scattering demonstrated at the IR-8 reactor, Kurchatov Institute, Moscow, Russia; and Neutron Interferometry demonstrated at the ILL reactor, Grenoble, France. Each case presents encouraging evidence that the advanced techniques currently practiced at the most advanced shared-user facilities could be built upon at some lower cost, single-user facilities if the lessons of the original low cost experiments are studied.

  12. A Simple, Low-Cost Platform for Real-Time Isothermal Nucleic Acid Amplification

    PubMed Central

    Craw, Pascal; Mackay, Ruth E.; Naveenathayalan, Angel; Hudson, Chris; Branavan, Manoharanehru; Sadiq, S. Tariq; Balachandran, Wamadeva

    2015-01-01

    Advances in microfluidics and the introduction of isothermal nucleic acid amplification assays have resulted in a range of solutions for nucleic acid amplification tests suited for point of care and field use. However, miniaturisation of instrumentation for such assays has not seen such rapid advances and fluorescence based assays still depend on complex, bulky and expensive optics such as fluorescence microscopes, photomultiplier tubes and sensitive lens assemblies. In this work we demonstrate a robust, low cost platform for isothermal nucleic acid amplification on a microfluidic device. Using easily obtainable materials and commercial off-the-shelf components, we show real time fluorescence detection using a low cost photodiode and operational amplifier without need for lenses. Temperature regulation on the device is achieved using a heater fabricated with standard printed circuit board fabrication methods. These facile construction methods allow fabrications at a cost compatible with widespread deployment to resource poor settings. PMID:26389913

  13. A Simple, Low-Cost Platform for Real-Time Isothermal Nucleic Acid Amplification.

    PubMed

    Craw, Pascal; Mackay, Ruth E; Naveenathayalan, Angel; Hudson, Chris; Branavan, Manoharanehru; Sadiq, S Tariq; Balachandran, Wamadeva

    2015-01-01

    Advances in microfluidics and the introduction of isothermal nucleic acid amplification assays have resulted in a range of solutions for nucleic acid amplification tests suited for point of care and field use. However, miniaturisation of instrumentation for such assays has not seen such rapid advances and fluorescence based assays still depend on complex, bulky and expensive optics such as fluorescence microscopes, photomultiplier tubes and sensitive lens assemblies. In this work we demonstrate a robust, low cost platform for isothermal nucleic acid amplification on a microfluidic device. Using easily obtainable materials and commercial off-the-shelf components, we show real time fluorescence detection using a low cost photodiode and operational amplifier without need for lenses. Temperature regulation on the device is achieved using a heater fabricated with standard printed circuit board fabrication methods. These facile construction methods allow fabrications at a cost compatible with widespread deployment to resource poor settings. PMID:26389913

  14. Access control violation prevention by low-cost infrared detection

    NASA Astrophysics Data System (ADS)

    Rimmer, Andrew N.

    2004-09-01

    A low cost 16x16 un-cooled pyroelectric detector array, allied with advanced tracking and detection algorithms, has enabled the development of a universal detector with a wide range of applications in people monitoring and homeland security. Violation of access control systems, whether controlled by proximity card, biometrics, swipe card or similar, may occur by 'tailgating' or 'piggybacking' where an 'approved' entrant with a valid entry card is accompanied by a closely spaced 'non-approved' entrant. The violation may be under duress, where the accompanying person is attempting to enter a secure facility by force or threat. Alternatively, the violation may be benign where staff members collude either through habit or lassitude, either with each other or with third parties, without considering the security consequences. Examples of the latter could include schools, hospitals or maternity homes. The 16x16 pyroelectric array is integrated into a detector or imaging system which incorporates data processing, target extraction and decision making algorithms. The algorithms apply interpolation to the array output, allowing a higher level of resolution than might otherwise be expected from such a low resolution array. The pyroelectric detection principle means that the detection will work in variable light conditions and even in complete darkness, if required. The algorithms can monitor the shape, form, temperature and number of persons in the scene and utilise this information to determine whether a violation has occurred or not. As people are seen as 'hot blobs' and are not individually recognisable, civil liberties are not infringed in the detection process. The output from the detector is a simple alarm signal which may act as input to the access control system as an alert or to trigger CCTV image display and storage. The applications for a tailgate detector can be demonstrated across many medium security applications where there are no physical means to prevent this

  15. Designing low cost LED display for the billboard

    NASA Astrophysics Data System (ADS)

    Hong, Yi-Jian; Uang, Chii-Maw; Wang, Ping-Chieh; Ho, Zu-Sheng

    2011-10-01

    With quickly advance of the computer, microelectronics and photonics technologies, LED display panel becomes a new electronic advertising media. It can be used to show any information whatever characters or graphics. Most LED display panels are built of many Light-Emitting Diodes arranged in a matrix form. The display has many advantages such as low power, low cost, long life and high definition. Because the display panel is asked to show rich color, the LED display panel's driving system becomes very complex. The design methodology of LED display panel's driver becomes more and more important to meet the market requirements. Cost is always the most important issue in public market domain. In this paper, we report a design methodology of LED display panel's driver based on the microprocessor control unit (MCU) system and LED display controller IC, HT1632C, to control three colors, RGB, color LED display panel and the modular panel size is 24*16 in matrix form. The HT1632C is a memory mapping LED display controller, it can be used on many applications, such as digital clock, thermometer, counter, voltmeter or other instrumentation readouts. Three pieces of HT1632C are used to drive a 24*16 RGB LED display panel, in our design case. Each HT163C chip is used to control one of the R, G and B color. As the drive mode is driven in DC mode, the RGB display panel can create and totally of seven colors under the control of MCU. The MCU generates the control signal to drive HT1632C. In this study, the software design methodology is adopted with dynamic display principle. When the scan frequency is 60Hz, LED display panel will get the clear picture and be able to display seven colors.

  16. Low-cost commercial glass beads as dosimeters in radiotherapy

    NASA Astrophysics Data System (ADS)

    Jafari, S. M.; Bradley, D. A.; Gouldstone, C. A.; Sharpe, P. H. G.; Alalawi, A.; Jordan, T. J.; Clark, C. H.; Nisbet, A.; Spyrou, N. M.

    2014-04-01

    Recent developments in advanced radiotherapy techniques using small field photon beams, require small detectors to determine the delivered dose in steep dose gradient fields. Commercially available glass jewellery beads exhibit thermoluminescent properties and have the potential to be used as dosimeters in radiotherapy due to their small size (<5 mm), low cost, reusability and inert nature. This study investigated the dosimetric characteristics of glass beads. The beads were irradiated by 6 MV photons using a medical linear-accelerator and 60Co gamma rays over doses ranging from 1 to 2500 cGy. A thermoluminescence (TL) system and an electron paramagnetic resonance (EPR) system were employed for read out. Both the TL and EPR studies demonstrated a radiation-induced signal, the sensitivity of which varied with bead colour. White coloured beads proved to be the most sensitive for both systems. The smallest and therefore least sensitive bead sizes allowed measurement of doses of 1 cGy using the TL system while that for the EPR system was approximately 1000 cGy. The fading rate was found to be 10% 30 days after irradiation with both readout systems. The dose response is linear with measured dose over the dose range 1 to 2500 cGy, with an R2 correlation coefficient of greater than 0.999. The batch-to-batch reproducibility of a set of dosimeters after a single irradiation was found to be 3% (1 SD). The reproducibility of individual dosimeters was found to be 1.7%. No measurable angular dependence was found (results agreed within 1%). Dose rate response was found to agree within 1% for dose rates of 100 to 600 cGy/min. These results demonstrate the potential use of glass beads as TL dosimeters over the dose range commonly applied in radiotherapy.

  17. High Performance, Low Cost Hydrogen Generation from Renewable Energy

    SciTech Connect

    Ayers, Katherine; Dalton, Luke; Roemer, Andy; Carter, Blake; Niedzwiecki, Mike; Manco, Judith; Anderson, Everett; Capuano, Chris; Wang, Chao-Yang; Zhao, Wei

    2014-02-05

    Renewable hydrogen from proton exchange membrane (PEM) electrolysis is gaining strong interest in Europe, especially in Germany where wind penetration is already at critical levels for grid stability. For this application as well as biogas conversion and vehicle fueling, megawatt (MW) scale electrolysis is required. Proton has established a technology roadmap to achieve the necessary cost reductions and manufacturing scale up to maintain U.S. competitiveness in these markets. This project represents a highly successful example of the potential for cost reduction in PEM electrolysis, and provides the initial stack design and manufacturing development for Proton’s MW scale product launch. The majority of the program focused on the bipolar assembly, from electrochemical modeling to subscale stack development through prototyping and manufacturing qualification for a large active area cell platform. Feasibility for an advanced membrane electrode assembly (MEA) with 50% reduction in catalyst loading was also demonstrated. Based on the progress in this program and other parallel efforts, H2A analysis shows the status of PEM electrolysis technology dropping below $3.50/kg production costs, exceeding the 2015 target.

  18. Commercial free flyer satellites and orbital re-entry/recovery systems for low cost microgravity research

    NASA Astrophysics Data System (ADS)

    Cassanto, John M.; Hobbs, Robert B.; Bem, Michael B.

    2001-02-01

    Part of the next generation network of Space Transportation Systems will include unmanned, autonomous ``Free Flyer'' satellites with ground-controlled re-entry and recovery systems for low-cost biomedical and microgravity research. A commercial space requirement for the launch, LEO deployment and orbital recovery of low-cost research satellites will be an important function of spaceport operations and technology development in the next decade. Free flyer satellites will effectively complement the capabilities of intermittent manned Shuttle/SpaceHab missions and more sophisticated, long-duration, manned Mir and International Space Station missions. The USCORP initiative has been developed by ITA, Inc. to provide a commercially owned and operated orbital free flyer satellite and re-entry/recovery system to support microgravity, biomedical and life sciences research. The next generation low-cost, commercially viable orbital platform for microgravity research will depend on the application of existing technologies with flight-proven systems. This approach will ensure the operational reliability and low costs that will be required for commercial unmanned research missions. These commercial flight systems will be launched, remotely operated on orbit, and recovered from commercial spaceports utilizing next-generation advanced spaceport technologies and capabilities. .

  19. Efficiency-optimized low-cost TDPAC spectrometer using a versatile routing/coincidence unit

    NASA Astrophysics Data System (ADS)

    Rentería, M.; Bibiloni, A. G.; Darriba, G. N.; Errico, L. A.; Muñoz, E. L.; Richard, D.; Runco, J.

    2008-01-01

    A highly efficient, reliable, and low-cost γ γ TDPAC spectrometer, PACAr, optimized for 181Hf-implanted low-activity samples, is presented. A versatile EPROM-based routing/coincidence unit was developed and implemented to be use with the memory-card-based multichannel analyzer hosted in a personal computer. The excellent energy resolution and very good overall resolution and efficiency of PACAr are analyzed and compare with advanced and already tested fast fast and slow fast PAC spectrometers.

  20. Removal Of Phenol From Wastewater By Using Low-Cost Catalyst From Metal Production

    NASA Astrophysics Data System (ADS)

    Galbičková, Blanka; Soldán, Maroš; Belčík, Michal; Balog, Karol

    2014-12-01

    Utilization of AOPs (Advanced oxidation processes) as an emerging technology for removing of pollutants from wastewater is developed. In this paper, UV photodegradation was used for removing of phenol from wastewater. As a source of UV radiation medium pressure mercury lamp with output 400W was used. The influence of low-cost catalysts on this process was also monitored. Wastes from metal production, red mud and black nickel mud, were used as catalysts.

  1. Creature co-op: Achieving robust remote operations with a community of low-cost robots

    NASA Technical Reports Server (NTRS)

    Bonasso, R. Peter

    1990-01-01

    The concept is advanced of carrying out space based remote missions using a cooperative of low cost robot specialists rather than monolithic, multipurpose systems. A simulation is described wherein a control architecture for such a system of specialists is being investigated. Early results show such co-ops to be robust in the face of unforeseen circumstances. Descriptions of the platforms and sensors modeled and the beacon and retriever creatures that make up the co-op are included.

  2. Low-cost water supplies and their contribution to health.

    PubMed

    Watts, R

    1992-11-01

    The importance of low cost water supplies and sanitation facilities is heightened in drought conditions such as occurred in Zimbabwe during 1991-92. A summary of water and toilet systems is given. Zimbabwe must recognize that it is a dry country and adopt water and sanitation services appropriate to the climate. Since 1980, 10,000 water sources have been protected. The Blair Latrine has been installed in 300,000 locations and uses little or no flush system, is odorless, free of insects, and doubles as a bathroom. The target is to install 1.4 million Blair toilets, 576 piped water supplies, and 36,000 primary water supplies between 1985-2005. When piped water supplies are used in conjunction with the Blair toilet, a tank replaces the soil-lined pit. A Harare based company is currently manufacturing a 1-liter flush toilet instead of a 10-liter one. The Vonder Rig is another technological improvement being tested by the Blair Research Institute, which is effective in drilling through soils and rocky areas in the Epworth area which has a high water table. However, Epworth water supplies were installed in just a few homes; wells currently in use are placed too close to pit latrines and are dry due to the drought. Save the Children Fund (SCF) has been involved with rural water programs, but finds hauling water to rural areas too expensive. People must move into the city with friends and relatives. A SCF engineer has upgraded and dug 1000 wells in the past year, and finds that the Vonder Rig is suitable only where the water is near the surface and soil conditions are right. The SCF has improved existing wells by reinforcing the well lining and headworks and adding a long-lasting windlass plus an apron and cover for prevention of contamination. The SCF develops ways of obtaining water through rural participation. Africare, a US nongovernmental organization, prefers digging boreholes and has completed 800 at a cost of $10 million. However, boreholes dry out, suffer

  3. Low-cost bump bonding activities at CERN

    NASA Astrophysics Data System (ADS)

    Vähänen, S.; Tick, T.; Campbell, M.

    2010-11-01

    Conventional bumping processes used in the fabrication of hybrid pixel detectors for High Energy Physics (HEP) experiments use electroplating for Under Bump Metallization (UBM) and solder bump deposition. This process is laborious, involves time consuming photolithography and can only be performed using whole wafers. Electroplating has been found to be expensive when used for the low volumes which are typical of HEP experiments. In the low-cost bump bonding development work, electroless deposition technology of UBM is studied as an alternative to the electroplating process in the bump size / pitch window beginning from 20 μm / 50 μm. Electroless UBM deposition used in combination with solder transfer techniques has the potential to significantly lower the cost of wafer bumping without requiring increased wafer volumes. A test vehicle design of sensor and readout chip, having daisy chains and Kelvin bump structures, was created to characterize the flip chip process with electroless UBM. Two batches of test vehicle wafers were manufactured with different bump pad metallization. Batch #1 had AlSi(1%) metallization, which is similar to the one used on sensor wafers, and Batch #2 had AlSi(2%)Cu(1%) metallization, which is very similar to the one used on readout wafers. Electroless UBMs were deposited on both wafer batches. In addition, electroplated Ni UBM and SnPb solder bumps were grown on the test sensor wafers. Test assemblies were made by flip chip bonding the solder-bumped test sensors against the test readout chips with electroless UBMs. Electrical yields and individual joint resistances were measured from assemblies, and the results were compared to a well known reference technique based on electroplated solder bumps structures on both chips. The electroless UBMs deposited on AlSi(2%)Cu(1%) metallization showed excellent electrical yields and small tolerances in individual joint resistance. The results from the UBMs deposited on AlSi(1%) metallization were non

  4. Rapid Intelligent Inspection Process Definition for dimensional measurement in advanced manufacturing

    SciTech Connect

    Brown, C.W.

    1993-03-01

    The Rapid Intelligent Inspection Process Definition (RIIPD) project is an industry-led effort to advance computer integrated manufacturing (CIM) systems for the creation and modification of inspection process definitions. The RIIPD project will define, design, develop, and demonstrate an automated tool (i.e., software) to generate inspection process plans and coordinate measuring machine (CMM) inspection programs, as well as produce support information for the dimensional measurement of piece parts. The goal of this project is to make the inspection and part verification function, specifically CMM measurements, a more effective production support tool by reducing inspection process definition flowtime, creating consistent and standard inspections, increasing confidence of measurement results, and capturing inspection expertise. This objective is accomplished through importing STEP geometry definitions, applying solid modeling, incorporating explicit tolerance representations, establishing dimensional inspection,techniques, embedding artificial intelligence techniques, and adhering to the Dimensional Measuring Interface Standard (DMIS) national standard.

  5. Isotope Separation and Advanced Manufacturing Technology. ISAM semiannual report, Volume 3, Number 1, October 1993--March 1994

    SciTech Connect

    Carpenter, J.; Kan, T.

    1994-10-01

    This is the fourth issue of a semiannual report for the Isotope Separation and Advanced Materials Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives include: (I) the Uranium Atomic Vapor Laser Isotope Separation (UAVLIS) process, which is being developed and prepared for deployment as an advanced uranium enrichment capability; (II) Advanced manufacturing technologies, which include industrial laser and E-beam material processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. This report features progress in the ISAM Program from October 1993 through March 1994. Selected papers were indexed separately for inclusion in the Energy Science and Technology Database.

  6. Novel Low Cost Organic Vapor Jet Printing of Striped High Efficiency Phosphorescent OLEDs for White Lighting

    SciTech Connect

    Mike Hack

    2008-12-31

    features. As a result, we believe that this work will lead to the development of a cost-effective manufacturing solution to produce very-high efficiency OLEDs. By comparison to more common ink-jet printing (IJP), OVJP can also produce well-defined patterns without the need to pattern the substrate with ink wells or to dry/anneal the ink. In addition, the material set is not limited by viscosity and solvent solubility. During the program we successfully demonstrated a 6-inch x 6-inch PHOLED lighting panel consisting of fine-featured red, green and blue (R-G-B) stripes (1mm width) using an OVJP deposition system that was designed, procured and installed into UDC's cleanroom as part of this program. This project will significantly accelerate the DOE's ability to meet its 2015 DOE SSL targets of 70-150 lumens/Watt and less than $10 per 1,000 lumens for high CRI lighting index (76-90). Coupled with a low cost manufacturing path through OVJP, we expect that this achievement will enable the DOE to achieve its 2015 performance goals by the year 2013, two years ahead of schedule. As shown by the technical work performed under this program, we believe that OVJP is a very promising technology to produce low cost, high efficacy, color tunable light sources. While we have made significant progress to develop OVJP technology and build a pilot line tool to study basic aspects of the technology and demonstrate a lighting panel prototype, further work needs to be performed before its full potential and commercial viability can be fully assessed.

  7. Advanced Manufacturing at the Marshall Space Flight Center and Application to Ares I and Ares V Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Carruth, Ralph

    2008-01-01

    There are various aspects of advanced manufacturing technology development at the field centers of the National Aeronautics and Space Administration (NASA). The Marshall Space Flight Center (MSFC) has been given the assignment to lead the National Center for Advanced Manufacturing (NCAM) at MSFC and pursue advanced development and coordination with other federal agencies for NASA. There are significant activities at the Marshall Center as well as at the Michoud Assembly Facility (MAF) in New Orleans which we operate in conjunction with the University of New Orleans. New manufacturing processes in metals processing, component development, welding operations, composite manufacturing and thermal protection system material and process development will be utilized in the manufacturing of the United States two new launch vehicles, the Ares I and the Ares V. An overview of NCAM will be presented as well as some of the development activities and manufacturing that are ongoing in Ares Upper Stage development. Some of the tools and equipment produced by Italian owned companies and their application in this work will be mentioned.

  8. Low-Cost Large Aperture Telescopes for Optical Communications

    NASA Technical Reports Server (NTRS)

    Hemmati, Hamid

    2006-01-01

    Low-cost, 0.5-1 meter ground apertures are required for near-Earth laser communications. Low-cost ground apertures with equivalent diameters greater than 10 meters are desired for deep-space communications. This presentation focuses on identifying schemes to lower the cost of constructing networks of large apertures while continuing to meet the requirements for laser communications. The primary emphasis here is on the primary mirror. A slumped glass spherical mirror, along with passive secondary mirror corrector and active adaptive optic corrector show promise as a low-cost alternative to large diameter monolithic apertures. To verify the technical performance and cost estimate, development of a 1.5-meter telescope equipped with gimbal and dome is underway.

  9. Low-cost resilience schemes for the Optical Ethernet

    NASA Astrophysics Data System (ADS)

    Cugini, Filippo; Valcarenghi, Luca; Castoldi, Piero; Guglielmucci, Michele

    2005-12-01

    Optical Ethernet (OE) architectures transport IP packets directly over the optical layer by providing a specific Layer 2 framing. Although the architectures represent a simple and low-cost solution, the limiting factor for their widespread deployment is represented by the lack of some efficient operation, administration, and maintenance (OA&M) features, such as resilience. Optical layer protection represents a low-cost resilience scheme for OE links. We present the experimental results of low-cost protection implementations that are based on different failure detection and failure protection activation schemes for IP-over-OE networks. Specifically, a dedicated span protection scheme and an evolution for shared protection based on generalized multiprotocol label switching (GMPLS) signaling in transparent domains is presented. Experimental results show that recovery times in the millisecond range are achieved.

  10. Key issues for low-cost FGD installations

    SciTech Connect

    DePriest, W.; Mazurek, J.M.

    1995-12-01

    This paper will discuss various methods for installing low-cost FGD systems. The paper will include a discussion of various types of FGD systems available, both wet and dry, and will compare the relative cost of each type. Important design issues, such as use of spare equipment, materials of construction, etc. will be presented. An overview of various low-cost construction techniques (i.e., modularization) will be included. This paper will draw heavily from Sargent & Lundy`s database of past and current FGD projects together with information we gathered for several Electric Power Research Institute (EPRI) studies on the subject.

  11. Gelatin/graphene systems for low cost energy storage

    SciTech Connect

    Landi, Giovanni; Fedi, Filippo; Sorrentino, Andrea; Iannace, Salvatore; Neitzert, Heinz C.

    2014-05-15

    In this work, we introduce the possibility to use a low cost, biodegradable material for temporary energy storage devices. Here, we report the use of biologically derived organic electrodes composed of gelatin ad graphene. The graphene was obtained by mild sonication in a mixture of volatile solvents of natural graphite flakes and subsequent centrifugation. The presence of exfoliated graphene sheets was detected by atomic force microscopy (AFM) and Raman spectroscopy. The homogeneous dispersion in gelatin demonstrates a good compatibility between the gelatin molecules and the graphene particles. The electrical characterization of the resulting nanocomposites suggests the possible applications as materials for transient, low cost energy storage device.

  12. Geowall: Investigations into Low-Cost Stereo Display Technologies

    USGS Publications Warehouse

    Steinwand, Daniel R.; Davis, Brian; Weeks, Nathan

    2003-01-01

    Recently, the combination of new projection technology, fast, low-cost graphics cards, and Linux-powered personal computers has made it possible to provide a stereoprojection and stereoviewing system that is much more affordable than previous commercial solutions. These Geowall systems are low-cost visualization systems built with commodity off-the-shelf components, run on open-source (and other) operating systems, and using open-source applications software. In short, they are ?Beowulf-class? visualization systems that provide a cost-effective way for the U. S. Geological Survey to broaden participation in the visualization community and view stereoimagery and three-dimensional models2.

  13. Latest advances in the manufacturing of 3D rechargeable lithium microbatteries

    NASA Astrophysics Data System (ADS)

    Ferrari, Stefania; Loveridge, Melanie; Beattie, Shane D.; Jahn, Marcus; Dashwood, Richard J.; Bhagat, Rohit

    2015-07-01

    Recent advances in micro- and nano-electromechanical systems (MEMS/NEMS) technology have led to a niche industry of diverse small-scale devices that include microsensors, micromachines and drug-delivery systems. For these devices, there is an urgent need to develop Micro Lithium Ion Batteries (MLIBs) with dimensions on the scale 1-10 mm3 enabling on-board power delivery. Unfortunately, power limitations are inherent in planar 2D cells and only the advent of 3D designs and microarchitectures will lead to a real breakthrough in the microbattery technology. During the last few years, many efforts to optimise MLIBs were discussed in literature, both in the planar and 3D configurations. This review highlights the importance of 3D microarchitectured electrodes to fabricate batteries that can be device-integrated with exceptionally high specific power density coupled with exquisite miniaturisation. A wide literature overview is provided and recent advances in manufacturing routes to 3D-MLIBs comprising materials synthesis, device formulation, device testing are herein discussed. The advent of simple, economic and easily scalable fabrication processes such as 3D printing will have a decisive role in the growing field of micropower sources and microdevices.

  14. Proposal for a low cost close air support aircraft for the year 2000: The Raptor

    NASA Technical Reports Server (NTRS)

    Brown, Jerome D.; Dewitt, Ward S.; Mcdonald, Mark; Riley, John W.; Roberts, Anthony E.; Watson, Sean; Whelan, Margaret M.

    1991-01-01

    The Raptor is a proposed low cost Close Air Support (CAS) aircraft for the U.S. Military. The Raptor incorporates a 'cranked arrow' wing planform, and uses canards instead of a traditional horizontal tail. The Raptor is designed to be capable of responsive delivery of effective ordnance in close proximity to friendly ground forces during the day, night, and 'under the weather' conditions. Details are presented of the Raptor's mission, configuration, performance, stability and control, ground support, manufacturing, and overall cost to permit engineering evaluation of the proposed design. A description of the design process and analysis methods used is also provided.

  15. Manufacturing Demonstration Facility: Low Temperature Materials Synthesis

    SciTech Connect

    Graham, David E.; Moon, Ji-Won; Armstrong, Beth L.; Datskos, Panos G.; Duty, Chad E.; Gresback, Ryan; Ivanov, Ilia N.; Jacobs, Christopher B.; Jellison, Gerald Earle; Jang, Gyoung Gug; Joshi, Pooran C.; Jung, Hyunsung; Meyer, III, Harry M.; Phelps, Tommy

    2015-06-30

    The Manufacturing Demonstration Facility (MDF) low temperature materials synthesis project was established to demonstrate a scalable and sustainable process to produce nanoparticles (NPs) for advanced manufacturing. Previous methods to chemically synthesize NPs typically required expensive, high-purity inorganic chemical reagents, organic solvents and high temperatures. These processes were typically applied at small laboratory scales at yields sufficient for NP characterization, but insufficient to support roll-to-roll processing efforts or device fabrication. The new NanoFermentation processes described here operated at a low temperature (~60 C) in low-cost, aqueous media using bacteria that produce extracellular NPs with controlled size and elemental stoichiometry. Up-scaling activities successfully demonstrated high NP yields and quality in a 900-L pilot-scale reactor, establishing this NanoFermentation process as a competitive biomanufacturing strategy to produce NPs for advanced manufacturing of power electronics, solid-state lighting and sensors.

  16. Improvement of process control using wafer geometry for enhanced manufacturability of advanced semiconductor devices

    NASA Astrophysics Data System (ADS)

    Lee, Honggoo; Lee, Jongsu; Kim, Sang Min; Lee, Changhwan; Han, Sangjun; Kim, Myoungsoo; Kwon, Wontaik; Park, Sung-Ki; Vukkadala, Pradeep; Awasthi, Amartya; Kim, J. H.; Veeraraghavan, Sathish; Choi, DongSub; Huang, Kevin; Dighe, Prasanna; Lee, Cheouljung; Byeon, Jungho; Dey, Soham; Sinha, Jaydeep

    2015-03-01

    Aggressive advancements in semiconductor technology have resulted in integrated chip (IC) manufacturing capability at sub-20nm half-pitch nodes. With this, lithography overlay error budgets are becoming increasingly stringent. The delay in EUV lithography readiness for high volume manufacturing (HVM) and the need for multiple-patterning lithography with 193i technology has further amplified the overlay issue. Thus there exists a need for technologies that can improve overlay errors in HVM. The traditional method for reducing overlay errors predominantly focused on improving lithography scanner printability performance. However, processes outside of the lithography sector known as processinduced overlay errors can contribute significantly to the total overlay at the current requirements. Monitoring and characterizing process-induced overlay has become critical for advanced node patterning. Recently a relatively new technique for overlay control that uses high-resolution wafer geometry measurements has gained significance. In this work we present the implementation of this technique in an IC fabrication environment to monitor wafer geometry changes induced across several points in the process flow, of multiple product layers with critical overlay performance requirement. Several production wafer lots were measured and analyzed on a patterned wafer geometry tool. Changes induced in wafer geometry as a result of wafer processing were related to down-stream overlay error contribution using the analytical in-plane distortion (IPD) calculation model. Through this segmentation, process steps that are major contributors to down-stream overlay were identified. Subsequent process optimization was then isolated to those process steps where maximum benefit might be realized. Root-cause for the within-wafer, wafer-to-wafer, tool-to-tool, and station-to-station variations observed were further investigated using local shape curvature changes - which is directly related to

  17. The Balsa bullet: A high speed, low-cost general aviation aircraft for Aeroworld

    NASA Technical Reports Server (NTRS)

    Eastland, Kevin; Greenwood, Sean; Kelly, Dan; Leonard, Chuck; Rooff, John; Scherock, Jeff

    1994-01-01

    The Balsa Bullet is a high speed, low cost six passenger general aviation aircraft. It will cruise at a speed of 55 ft/s with a maximum speed of 75 ft/s for distances in excess of 27000 feet. This range and speed combination provide The Balsa Bullet with the capability to service any two existing airports in Aeroworld in an efficient and timely manner. Overall, three major design drivers have been identified by the design team. The first is to provide a low cost airplane to the Aeroworld market. Maintaining the low cost objective will not simply meet the mission objective, but will also make the Bullet an economically viable option for a wide number of consumers. The Balsa Bullet has a total manufacturing cost of $1000 with a price to the consumer of only $2562. The second major driver is high speed performance. Once again this driver exists not only to meet the mission objective given Long Shot Aeronautics but it provides a desirable feature to the consumer, pride in owning the fastest aircraft in Aeroworld. The third design driver identified is the capability to service any runway in Aeroworld necessitating the ability to takeoff within 28 ft, the length of the shortest runways in Aeroworld. These design drivers provide three great reasons for the general public to purchase a Bullet.

  18. Low cost attitude and heading sensors in terrestrial photogrammetry - calibration and testing

    NASA Astrophysics Data System (ADS)

    Kolecki, J.; Kuras, P.

    2011-12-01

    Most of the contemporary terrestrial mobile mapping systems (MMSs) use tactical or navigation grade inertial measurement units (IMU) to determine the approximated angular exterior orientation (EO) elements of images. Navigation grade IMUs, usually integrated with GNSS receivers, are also used to determine the projection center coordinates. Recent researches show that using also a low-cost attitude and heading reference system (AHRS) or a low-cost IMU, satisfies the demands of certain photogrammetric applications. Our researches aim to evaluate the accuracy of low-cost devices suitable for constructing small, low-cost photogrammetric MMS. During our research two low-cost devices, providing information about image attitude and heading, were tested. The first one is the calibrated Ricoh G700SE GPS camera with an electronic compass and a level indicator. The second device is the Xsens MTi AHRS unit, comprising 3 MEMS (micro-electromechanical systems) gyros, 3 MEMS accelerometers and 3 magnetometers. For the testing purposes the AHRS was combined with the calibrated Nikon D80 SLR camera. The 3D AHRS magnetometer calibration was carried out using the manufacturer's software to compensate for the soft and hard iron effects. The images of three test fields were taken. The images of the first test field with signalized control points were used to determine the boresight rotation matrix of the AHRS. The bundle adjustment was solved separately for each camera and each test field to determine the true (reference) angular exterior orientation parameters. The differences between measured and calculated angles allowed to evaluate the accuracy of the measured angles. The tests results for the GPS camera show high residuals of measured azimuths, however its level indicator allows camera levelling with subdegree accuracy. The results obtained for the low-cost AHRS unit were significantly better, however over 2° residuals for yaw angle were also observed. The results prove the

  19. Manufacturing of 100mm diameter GaSb substrates for advanced space based applications

    NASA Astrophysics Data System (ADS)

    Allen, L. P.; Flint, J. P.; Meshew, G.; Trevethan, J.; Dallas, G.; Khoshakhlagh, A.; Hill, C. J.

    2012-01-01

    Engineered substrates such as large diameter (100mm) GaSb wafers need to be ready years in advance of any major shift in DoD and commercial technology, and typically before much of the rest of the materials and equipment for fabricating next generation devices. Antimony based III-V semiconductors are of significant interest for advanced applications in optoelectronics, high speed transistors, microwave devices, and photovoltaics. GaSb demand is increasing due to its lattice parameter matching of various ternary and quaternary III-V compounds, as their bandgaps can be engineered to cover a wide spectral range. For these stealth and spaced based applications, larger format IRFPAs benefit clearly from next generation starting substrates. In this study, we have manufactured and tested 100mm GaSb substrates. This paper describes the characterization process that provides the best possible GaSb material for advanced IRFPA and SLS epi growth. The analysis of substrate by AFM surface roughness, particles, haze, GaSb oxide character and desorption using XPS, flatness measurements, and SLS based epitaxy quality are shown. By implementing subtle changes in our substrate processing, we show that a Sb-oxide rich surface is routinely provided for rapid desorption. Post-MBE CBIRD structures on the 100mm ULD GaSb were examined and reveals a high intensity, 6.6nm periodicity, low (15.48 arcsec) FWHM peak distribution that suggests low surface strain and excellent lattice matching. The Ra for GaSb is a consistent ~0.2-4nm, with average batch wafer warp of ~4 μm to provide a clean, flat GaSb template critical for next generation epi growth.

  20. Lightweighting Automotive Materials for Increased Fuel Efficiency and Delivering Advanced Modeling and Simulation Capabilities to U.S. Manufacturers

    SciTech Connect

    Hale, Steve

    2013-09-11

    Abstract The National Center for Manufacturing Sciences (NCMS) worked with the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), to bring together research and development (R&D) collaborations to develop and accelerate the knowledgebase and infrastructure for lightweighting materials and manufacturing processes for their use in structural and applications in the automotive sector. The purpose/importance of this DOE program: • 2016 CAFÉ standards. • Automotive industry technology that shall adopt the insertion of lightweighting material concepts towards manufacturing of production vehicles. • Development and manufacture of advanced research tools for modeling and simulation (M&S) applications to reduce manufacturing and material costs. • U.S. competitiveness that will help drive the development and manufacture of the next generation of materials. NCMS established a focused portfolio of applied R&D projects utilizing lightweighting materials for manufacture into automotive structures and components. Areas that were targeted in this program: • Functionality of new lightweighting materials to meet present safety requirements. • Manufacturability using new lightweighting materials. • Cost reduction for the development and use of new lightweighting materials. The automotive industry’s future continuously evolves through innovation, and lightweight materials are key in achieving a new era of lighter, more efficient vehicles. Lightweight materials are among the technical advances needed to achieve fuel/energy efficiency and reduce carbon dioxide (CO2) emissions: • Establish design criteria methodology to identify the best materials for lightweighting. • Employ state-of-the-art design tools for optimum material development for their specific applications. • Match new manufacturing technology to production volume. • Address new process variability with new production-ready processes.

  1. Wind turbine generator rotor blade concepts with low cost potential

    NASA Technical Reports Server (NTRS)

    Sullivan, T. L.; Cahill, T. P.; Griffee, D. G., Jr.; Gewehr, H. W.

    1977-01-01

    Four processed for producing blades are examined. Two use filament winding techniques and two involve filling a mold or form to produce all or part of a blade. The processes are described and a comparison is made of cost, material properties, design and free vibration characteristics. Conclusions are made regarding the feasibility of each process to produce low cost, structurally adequate blades.

  2. Sport for All: Low-Cost Swimming Pools.

    ERIC Educational Resources Information Center

    Council for Cultural Cooperation, Strasbourg (France).

    This report is an outgrowth of discussions held by the Council for Cultural Cooperation (CCC) in Cologne, Germany from September 26-30, 1967 aimed at organizing a systematic exchange of information among European countries for the purpose of providing low-cost sport facilities. Part I deals with fundamental priorities, type, size, and site. The…

  3. Open source data logger for low-cost environmental monitoring.

    PubMed

    Baker, Ed

    2014-01-01

    The increasing transformation of biodiversity into a data-intensive science has seen numerous independent systems linked and aggregated into the current landscape of biodiversity informatics. This paper outlines how we can move forward with this programme, incorporating real time environmental monitoring into our methodology using low-power and low-cost computing platforms. PMID:24855446

  4. A low-cost propulsion option for small satellites

    NASA Astrophysics Data System (ADS)

    Sellers, Jerry Jon; Meerman, Maarten; Paul, Malcolm; Sweeting, Martin

    1995-03-01

    Low-cost satellites require low-cost propulsion systems. This paper starts with a brief history of the University of Surrey Satellite (UoSAT) missions and the on-going efforts to provide affordable access to space. Future mission options are discussed along with the need for low-cost propulsion to make them possible. Following this introduction, a review of the potential propulsion system options available to the satellite designer is presented along with a discussion of the choices that are currently available off-the-shelf and their potentially high cost. Research into low-cost propulsion options at the University of Surrey are then discussed. The ultimate objective of this research is to develop and operate a small satellite propulsion system for a fraction of the cost of traditional systems. Emphasis is given to a hydrogen peroxide/polyethylene hybrit rocket motor option. This system is currently being tested to characterize combustion parameters and assess its long-term potential as a satellite upper-stage. The current status of this research program is discussed fully including a description of the hardware, preliminary test results and future plans.

  5. Leveraging Knowledge: Impact on Low Cost Planetary Mission Design.

    ERIC Educational Resources Information Center

    Momjian, Jennifer

    This paper discusses innovations developed by the Jet Propulsion Laboratory (JPL) librarians to reduce the information query cycle time for teams planning low-cost, planetary missions. The first section provides background on JPL and its library. The second section addresses the virtual information environment, including issues of access, content,…

  6. Reducing High Absenteeism through Low-Cost Incentives.

    ERIC Educational Resources Information Center

    North Chaplik, Barbara D.; Engel, Ross A.

    1984-01-01

    Describes a study of the effects of a low-cost incentive program--including daily, weekly, and monthly reinforcements such as attention, approval, and inexpensive awards--on the absenteeism of high-absence employees in an urban school district's transportation department. A 20-percent reduction in absenteeism was achieved. (TE)

  7. Low-cost point-focus solar concentrator, phase 1

    NASA Technical Reports Server (NTRS)

    Nelson, E. V.; Derbidge, T. C.; Erskine, D.; Maraschin, R. A.; Niemeyer, W. A.; Matsushita, M. J.; Overly, P. T.

    1979-01-01

    The results of the preliminary design study for the low cost point focus solar concentrator (LCPFSC) development program are presented. A summary description of the preliminary design is given. The design philosophy used to achieve a cost effective design for mass production is described. The concentrator meets all design requirements specified and is based on practical design solutions in every possible way.

  8. Open source data logger for low-cost environmental monitoring

    PubMed Central

    2014-01-01

    Abstract The increasing transformation of biodiversity into a data-intensive science has seen numerous independent systems linked and aggregated into the current landscape of biodiversity informatics. This paper outlines how we can move forward with this programme, incorporating real time environmental monitoring into our methodology using low-power and low-cost computing platforms. PMID:24855446

  9. This Confidential, Low-Cost Counseling Cuts Teacher Stress.

    ERIC Educational Resources Information Center

    Grier, Terry B.; Crawford, Sherron G.

    1986-01-01

    Confronted with increasing turnover due to burnout and job-related stress, McDowell County Schools (North Carolina) initiated a confidential, voluntary, and low-cost counseling program for teachers. The program, in its second year, is gaining acceptance and proving its worth. Absenteeism is down, working relationships are improving, and principals…

  10. Modular, Easy-to-Assemble, Low-Cost Zebrafish Facility

    PubMed Central

    Kim, Seongcheol; Carlson, Ryan; Zafreen, Lala; Rajpurohit, Surendra Kumar

    2009-01-01

    Abstract We have constructed a standalone, modular, low-cost water recirculation zebrafish facility in our laboratory. This is easy to maintain and will take only approximately $500 and a half a day to build an 80-tank module. The system described here will be useful to even investigators who are new to zebrafish aquaculture. PMID:19694524

  11. Low Cost Coherent Doppler Lidar Data Acquisition and Processing

    NASA Technical Reports Server (NTRS)

    Barnes, Bruce W.; Koch, Grady J.

    2003-01-01

    The work described in this paper details the development of a low-cost, short-development time data acquisition and processing system for a coherent Doppler lidar. This was done using common laboratory equipment and a small software investment. This system provides near real-time wind profile measurements. Coding flexibility created a very useful test bed for new techniques.

  12. A Low-Cost, Effective, Fumes Exhaust System.

    ERIC Educational Resources Information Center

    Jacobs, C. O.

    1979-01-01

    Discusses the importance of avoiding welding fumes. The sources of these fumes are presented in a table. Criticizes currently used ventilation systems and reviews the Occupational Safety and Health Act requirements. Describes a low-cost exhaust system developed for agricultural mechanics laboratories. (LRA)

  13. Low-Cost Elimination of Plasma Lines in Raman Spectra.

    ERIC Educational Resources Information Center

    Behlow, Herbert W., Jr.; Petersen, John D.

    1985-01-01

    Describes a low-cost ($120) device which eliminates plasma lines in Raman spectra. The device consists of two prisms and two mirrors which are held in a symmetrical relationship to one another so that a particular position will allow only one wavelength to pass through on a given axis. (JN)

  14. Low-cost coding techniques for digital fault diagnosis

    NASA Technical Reports Server (NTRS)

    Avizienis, A. A.

    1973-01-01

    Published report discusses fault location properties of arithmetic codes. Criterion for effectiveness of given code is detection probability of local fault by application of checking algorithm to results of entire set of algorithms of processor. Report also presents analysis of arithmetic codes with low-cost check algorithm which possesses partial fault-location properties.

  15. DEMONSTRATION OF LOW COST, LOW BURDEN EXPOSURE MONITORING STRATEGIES

    EPA Science Inventory

    This study is designed to develop and demonstrate relevant, low-cost, low-burden monitoring strategies that could be used in large longitudinal exposure/epidemiological studies, such as the National Children's Study. The focus of this study is on (1) recruiting and retaining p...

  16. Atmospheric corrosion model and monitor for low cost solar arrays

    NASA Technical Reports Server (NTRS)

    Kaelble, D. H.; Mansfeld, F. B.; Jeanjaquet, S. L.; Kendig, M.

    1981-01-01

    An atmospheric corrosion model and corrosion monitoring system has been developed for low cost solar arrays (LSA). The corrosion model predicts that corrosion rate is the product of the surface condensation probability of water vapor and the diffusion controlled corrosion current. This corrosion model is verified by simultaneous monitoring of weather conditions and corrosion rates at the solar array test site at Mead, Nebraska.

  17. Products from NASA's In-Space Propulsion Technology Program Applicable to Low-Cost Planetary Missions

    NASA Technical Reports Server (NTRS)

    Anderson, David J.; Pencil, Eric; Vento, Daniel; Peterson, Todd; Dankanich, John; Hahne, David; Munk, Michelle M.

    2011-01-01

    Since September 2001 NASA s In-Space Propulsion Technology (ISPT) program has been developing technologies for lowering the cost of planetary science missions. Recently completed is the high-temperature Advanced Material Bipropellant Rocket (AMBR) engine providing higher performance for lower cost. Two other cost saving technologies nearing completion are the NEXT ion thruster and the Aerocapture technology project. Also under development are several technologies for low cost sample return missions. These include a low cost Hall effect thruster (HIVHAC) which will be completed in 2011, light weight propellant tanks, and a Multi-Mission Earth Entry Vehicle (MMEEV). This paper will discuss the status of the technology development, the cost savings or performance benefits, and applicability of these in-space propulsion technologies to NASA s future Discovery, and New Frontiers missions, as well as their relevance for sample return missions.

  18. Products from NASA's in-space propulsion technology program applicable to low-cost planetary missions

    NASA Astrophysics Data System (ADS)

    Anderson, David J.; Pencil, Eric; Vento, Daniel; Peterson, Todd; Dankanich, John; Hahne, David; Munk, Michelle M.

    2014-01-01

    Since September 2001, NASA's In-Space Propulsion Technology (ISPT) program has been developing technologies for lowering the cost of planetary science missions. Recently completed is the high-temperature Advanced Material Bipropellant Rocket (AMBR) engine providing higher performance for lower cost. Two other cost saving technologies nearing completion are the NEXT ion thruster and the Aerocapture technology project. Under development are several technologies for low-cost sample return missions. These include a low-cost Hall-effect thruster (HIVHAC) which will be completed in 2011, light-weight propellant tanks, and a Multi-Mission Earth Entry Vehicle (MMEEV). This paper will discuss the status of the technology development, the cost savings or performance benefits, and applicability of these in-space propulsion technologies to NASA's future Discovery, and New Frontiers missions, as well as their relevance for sample return missions.

  19. A multidisciplinary approach to the development of low-cost high-performance lightwave networks

    NASA Technical Reports Server (NTRS)

    Maitan, Jacek; Harwit, Alex

    1991-01-01

    Our research focuses on high-speed distributed systems. We anticipate that our results will allow the fabrication of low-cost networks employing multi-gigabit-per-second data links for space and military applications. The recent development of high-speed low-cost photonic components and new generations of microprocessors creates an opportunity to develop advanced large-scale distributed information systems. These systems currently involve hundreds of thousands of nodes and are made up of components and communications links that may fail during operation. In order to realize these systems, research is needed into technologies that foster adaptability and scaleability. Self-organizing mechanisms are needed to integrate a working fabric of large-scale distributed systems. The challenge is to fuse theory, technology, and development methodologies to construct a cost-effective, efficient, large-scale system.

  20. Research and Development of a Low Cost Solar Collector

    SciTech Connect

    Ansari, Asif; Philip, Lee; Thouppuarachchi, Chirath

    2012-08-01

    This is a Final Technical Report on the Research and Development completed towards the development of a Low Cost Solar Collector conducted under the DOE cost-sharing award EE-0003591. The objective of this project was to develop a new class of solar concentrators with geometries and manufacturability that could significantly reduce the fully installed cost of the solar collector field for concentrated solar thermal power plants. The goal of the project was to achieve an aggressive cost target of $170/m2, a reduction of up to 50% in the total installed cost of a solar collector field as measured against the current industry benchmark of a conventional parabolic trough. The project plan, and the detailed activities conducted under the scope of the DOE Award project addressed all major drivers that affect solar collector costs. In addition to costs, the study also focused on evaluating technical performance of new collector architectures and compared them to the performance of the industry benchmark parabolic trough. The most notable accomplishment of this DOE award was the delivery of a full-scale integrated design, manufacturing and field installation solution for a new class of solar collector architecture which has been classified as the Bi-Planar Fresnel Collector (BPFC) and may be considered as a viable alternative to the conventional parabolic trough, as well as the conventional Fresnel collectors. This was in part accomplished through the design and development, all the way through fabrication and test validation of a new class of Linear Planar Fresnel Collector architecture. This architecture offers a number of key differentiating features which include a planar light-weight frame geometry with small mass-manufacturable elements utilizing flat mirror sections. The designs shows significant promise in reducing the material costs, fabrication costs, shipping costs, and on-site field installation costs compared to the benchmark parabolic trough, as well as the

  1. ROBOTICALLY ENHANCED ADVANCED MANUFACTURING CONCEPTS TO OPTIMIZE ENERGY, PRODUCTIVITY, AND ENVIRONMENTAL PERFORMANCE

    SciTech Connect

    Larry L. Keller; Joseph M. Pack; Robert V. Kolarik II

    2007-11-05

    In the first phase of the REML project, major assets were acquired for a manufacturing line for follow-on installation, capability studies and optimization. That activity has been documented in the DE-FC36-99ID13819 final report. In this the second phase of the REML project, most of the major assets have been installed in a manufacturing line arrangement featuring a green cell, a thermal treatment cell and a finishing cell. Most of the secondary and support assets have been acquired and installed. Assets have been integrated with a commercial, machine-tending gantry robot in the thermal treatment cell and with a low-mass, high-speed gantry robot in the finish cell. Capabilities for masterless gauging of product’s dimensional and form characteristics were advanced. Trial production runs across the entire REML line have been undertaken. Discrete event simulation modeling has aided in line balancing and reduction of flow time. Energy, productivity and cost, and environmental comparisons to baselines have been made. Energy The REML line in its current state of development has been measured to be about 22% (338,000 kVA-hrs) less energy intensive than the baseline conventional low volume line assuming equivalent annual production volume of approximately 51,000 races. The reduction in energy consumption is largely attributable to the energy reduction in the REML thermal treatment cell where the heating devices are energized on demand and are appropriately sized to the heating load of a near single piece flow line. If additional steps such as power factor correction and use of high-efficiency motors were implemented to further reduce energy consumption, it is estimated, but not yet demonstrated, that the REML line would be about 30% less energy intensive than the baseline conventional low volume line assuming equivalent annual production volume. Productivity The capital cost of an REML line would be roughly equivalent to the capital cost of a new conventional line. The

  2. Chrysler Partners with North Lake High School in an Advanced Manufacturing Technology Program for Special Needs Students.

    ERIC Educational Resources Information Center

    Karbon, Patrick J.; Kuhn, Cynthia

    1996-01-01

    Chrysler Corporation and North Lake High School cooperated to develop and deploy Advanced Manufacturing Technology for high school students identified as at risk or hard to serve. Chrysler provided curriculum that was delivered by training center instructors; teachers ensured student competence in academic areas. (JOW)

  3. Silicon Film[trademark] photovoltaic manufacturing technology

    SciTech Connect

    Bottenberg, W.R.; Hall, R.B.; Jackson, E.L.; Lampo, S.; Mulligan, W.E.; Barnett, A.M. )

    1993-04-01

    This report describes work on a project to develop an advanced low-cost manufacturing process for a new utility-scale flatplate module based on thin active layers of polycrystalline silicon on a low-cost substrate. This is called the Silicon-Film[trademark] process. This new power module is based on a new large solar cell that is 675 cm[sup 2] in area. Eighteen of these solar cells form a 170-W module. Twelve ofthese modules form a 2-kW array. The program has three components: (1) development of a Silicon-Film[trademark] wafer machine that can manufacture wafer 675 cm[sup 2] in size with a total product cost reductionof 70%; (2) development of an advanced solar cell manufacturing process that will turn the Silicon-Film[trademark] wafer into a 14%-efficient solar cell; and (3) development of an advanced module design based on these large-area, efficient silicon solar cells with an average power of 170 watts. The completion of these three tasks will lead to a new power module designed for utility and other power applications with asubstantially lower cost.

  4. Final Report - Advanced MEA's for Enhanced Operating Conditions, Amenable to High Volume Manufacture

    SciTech Connect

    Debe, Mark K.

    2007-09-30

    This report summarizes the work completed under a 3M/DOE contract directed at advancing the key fuel cell (FC) components most critical for overcoming the polymer electrolyte membrane fuel cell (PEMFC) performance, durability & cost barriers. This contract focused on the development of advanced ion exchange membranes & electrocatalysts for PEMFCs that will enable operation under ever more demanding automotive operating conditions & the use high volume compatible processes for their manufacture. Higher performing & more durable electrocatalysts must be developed for PEMFCs to meet the power density & lifetime hours required for FC vehicles. At the same time the amount of expensive Pt catalyst must be reduced to lower the MEA costs. While these two properties are met, the catalyst must be made resistant to multiple degradation mechanisms to reach necessary operating lifetimes. In this report, we present the work focused on the development of a completely new approach to PEMFC electrocatalyts, called nanostructured thin film (NSTF) catalysts. The carbon black supports are eliminated with this new approach which eliminates the carbon corrosion issue. The thin film nature of the catalyst significantly improves its robustness against dissolution & grain growth, preserving the surface area. Also, the activity of the NSTF for oxygen reduction is improved by over 500% compared to dispersed Pt catalyts. Finally, the process for fabricating the NSTF catalysts is consistent with high volume roll-good manufacturing & extremely flexible towards the introduction of new catalyst compositions & structures. This report documents the work done to develop new multi-element NSTF catalysts with properties that exceed pure Pt, that are optimized for use with the membranes discussed below, & advance the state-of-the-art towards meeting the DOE 2010 targets for PEMFC electrocatalysts. The work completed advances the understanding of the NSTF catalyst technology, identifies new NSTF

  5. Low-Cost Hydrogen Distributed Production System Development

    SciTech Connect

    C.E. Thomas, Ph.D., President Franklin D. Lomax, Ph.D, CTO & Principal Investigator, and Maxim Lyubovski, Ph.D.

    2011-03-10

    costing approximately $2.87/kg, still above the DOE's 2010 $2.50/kg target. We also began laboratory testing of reforming ethanol, which we showed is currently the least expensive approach to making renewable hydrogen. Extended testing of neat ethanol in micro-reactors was successful, and we also were able to reform E-85 acquired from a local fueling station for 2,700 hours, although some modifications were required to handle the 15% gasoline present in E-85. We began initial tests of a catalyst-coated wall reformer tube that showed some promise in reducing the propensity to coke with E-85. These coated-wall tests ran for 350 hours. Additional resources would be required to commercialize an ethanol reformer operating on E-85, but there is no market for such a product at this time, so this ethanol reformer project was moth-balled pending future government or industry support. The two main objectives of this project were: (1) to design, build and test a steam methane reformer and pressure swing adsorption system that, if scaled up and mass produced, could potentially meet the DOE 2015 cost and efficiency targets for on-site distributed hydrogen generation, and (2) to demonstrate the efficacy of a low-cost renewable hydrogen generation system based on reforming ethanol to hydrogen at the fueling station.

  6. Report to the President on Ensuring American Leadership in Advanced Manufacturing

    ERIC Educational Resources Information Center

    Anderson, Alan

    2011-01-01

    The United States has long thrived as a result of its ability to manufacture goods and sell them to global markets. Manufacturing activity has supported its economic growth, leading the Nation's exports and employing millions of Americans. The manufacturing sector has also driven knowledge production and innovation in the United States, by…

  7. Implementation strategy of wafer-plane and aerial-plane inspection for advanced mask manufacture

    NASA Astrophysics Data System (ADS)

    Kim, Won-Sun; Chung, Dong-Hoon; Jeon, Chan-Uk; Cho, HanKu; Huang, William; Miller, John; Inderhees, Gregg; Pinto, Becky; Hur, Jiuk; Park, Kihun; Han, Jay

    2009-04-01

    Inspection of aggressive Optical Proximity Correction (OPC) designs, improvement of usable sensitivity, and reduction of cost of ownership are the three major challenges for today's mask inspection methodologies. In this paper we will discuss using aerial-plane inspection and wafer-plane inspection as novel approaches to address these challenges for advanced reticles. Wafer-plane inspection (WPI) and aerial-plane inspection (API) are two lithographic inspection modes. This suite of new inspection modes is based on high resolution reflected and transmitted light images in the reticle plane. These images together with scanner parameters are used to generate the aerial plane image using either vector or scalar models. Then information about the resist is applied to complete construction of the wafer plane image. API reports defects based on intensity differences between test and reference images at the aerial plane, whereas WPI applies a resist model to the aerial image to enhance discrimination between printable and non-printable defects at the wafer plane. The combination of WPI and API along with the industry standard Reticle Plane Inspection (RPI) is designed to handle complex OPC features, improve usable sensitivity and reduce the cost of ownership. This paper will explore the application of aerial-plane and wafer-plane die-to-die inspections on advanced reticles. Inspection sensitivity, inspectability, and comparison with Aerial Imaging Measurement System (AIMSTM[1]) or wafer-print-line will be analyzed. Most importantly, the implementation strategy of a combination of WPI and API along with RPI leading-edge mask manufacturing will be discussed.

  8. Low cost microfluidic device based on cotton threads for electroanalytical application.

    PubMed

    Agustini, Deonir; Bergamini, Márcio F; Marcolino-Junior, Luiz Humberto

    2016-01-21

    Microfluidic devices are an interesting alternative for performing analytical assays, due to the speed of analyses, reduced sample, reagent and solvent consumption and less waste generation. However, the high manufacturing costs still prevent the massive use of these devices worldwide. Here, we present the construction of a low cost microfluidic thread-based electroanalytical device (μTED), employing extremely cheap materials and a manufacturing process free of equipment. The microfluidic channels were built with cotton threads and the estimated cost per device was only $0.39. The flow of solutions (1.12 μL s(-1)) is generated spontaneously due to the capillary forces, eliminating the use of any pumping system. To demonstrate the analytical performance of the μTED, a simultaneous determination of acetaminophen (ACT) and diclofenac (DCF) was performed by multiple pulse amperometry (MPA). A linear dynamic range (LDR) of 10 to 320 μmol L(-1) for both species, a limit of detection (LOD) and a limit of quantitation (LOQ) of 1.4 and 4.7 μmol L(-1) and 2.5 and 8.3 μmol L(-1) for ACT and DCF, respectively, as well as an analytical frequency of 45 injections per hour were reached. Thus, the proposed device has shown potential to extend the use of microfluidic analytical devices, due to its simplicity, low cost and good analytical performance. PMID:26659997

  9. Technology-design-manufacturing co-optimization for advanced mobile SoCs

    NASA Astrophysics Data System (ADS)

    Yang, Da; Gan, Chock; Chidambaram, P. R.; Nallapadi, Giri; Zhu, John; Song, S. C.; Xu, Jeff; Yeap, Geoffrey

    2014-03-01

    How to maintain the Moore's Law scaling beyond the 193 immersion resolution limit is the key question semiconductor industry needs to answer in the near future. Process complexity will undoubtfully increase for 14nm node and beyond, which brings both challenges and opportunities for technology development. A vertically integrated design-technologymanufacturing co-optimization flow is desired to better address the complicated issues new process changes bring. In recent years smart mobile wireless devices have been the fastest growing consumer electronics market. Advanced mobile devices such as smartphones are complex systems with the overriding objective of providing the best userexperience value by harnessing all the technology innovations. Most critical system drivers are better system performance/power efficiency, cost effectiveness, and smaller form factors, which, in turns, drive the need of system design and solution with More-than-Moore innovations. Mobile system-on-chips (SoCs) has become the leading driver for semiconductor technology definition and manufacturing. Here we highlight how the co-optimization strategy influenced architecture, device/circuit, process technology and package, in the face of growing process cost/complexity and variability as well as design rule restrictions.

  10. Software development for the evaluation of the ergonomic compatibility on the selection of advanced manufacturing technology.

    PubMed

    Maldonado-Macías, A; Reyes, R; Guillen, L; García, J

    2012-01-01

    Advanced Manufacturing Technology (AMT) is one of the most relevant resources that companies have to achieve competitiveness and best performance. The selection of AMT is a complex problem which involves significant amount of information and uncertainty when multiple aspects must be taken into consideration. Actual models for the selection of AMT are found scarce of the Human Factors and Ergonomics perspective which can lead to a more complete and reliable decision. This paper presents the development of software that enhances the application of an Ergonomic Compatibility Evaluation Model that supports decision making processes taking into consideration ergonomic attributes of designs. Ergonomic Compatibility is a construct used in this model and it is mainly based in the concept of human-artifact compatibility on human compatible systems. Also, an Axiomatic Design approach by the use of the Information Axiom was evolved under a fuzzy environment to obtain the Ergonomic Incompatibility Content. The extension of this axiom for the evaluation of ergonomic compatibility requirements was the theoretical framework of this research. An incremental methodology of four stages was used to design and develop the software that enables to compare AMT alternatives by the evaluation of Ergonomic Compatibility Attributes. PMID:22316972

  11. High resolution, low cost solar cell contact development

    NASA Technical Reports Server (NTRS)

    Mardesich, N.

    1979-01-01

    The experimental work demonstrating the feasibility of the MIDFILM process as a low cost means of applying solar cell collector metallization as reported. Cell efficiencies of above 14% (AMl, 28 C) were achieved with fritted silver metallization. Environmental tests suggest that the metallization is slightly humidity sensitive and degradation is observed on cells with high series resistance. The major yield loss in the fabrication of cells was due to discontinuous grid lines, resulting in high series resitance. Standard lead-tin solder plated interconnections do not appear compatible with the MIDFILM contact. Copper, nickel and molybdemun base powder were investigated as low cost metallization systems. The copper based powder degraded the cell response. The nickel and molybdenum base powders oxidized when sintered in the oxidizing atmosphere necessary to ash the photoresin.

  12. Novel concepts for low-cost IR security sensors

    NASA Astrophysics Data System (ADS)

    Liddiard, Kevin C.

    2005-05-01

    This paper reviews current IR security sensor technology and considers how new developments could impact on this increasingly important field, with relevance to military, industrial and domestic markets. We consider performance specifications for various applications, and investigate how trades can be made to meet market requirements. We address the definition of 'low cost', and suggest what might be acceptable for the various market segments. The paper discusses novel new patented technology, including the active microbolometer, where the IR detector functions as a transistor, and where arrays and readout are fabricated in the same technology on silicon wafer or other suitable substrates. Methods are discussed for achieving the desired performance for imaging and non-imaging 'smart' sensors in low cost packaging, including sealing at atmospheric pressure. We introduce the concept of mosaic pixel focal plane arrays (MP-FPA).

  13. Low-cost, focused-science Mars mission

    NASA Technical Reports Server (NTRS)

    Stuart, J. R.

    1983-01-01

    The Mars Orbiter Water Mission (MOWM) is discussed as an example of a low-cost, low-risk focused-science Mars mission which might be implemented in the near term within recently imposed fiscal constraints. MOWM is designed to act as a follow-on to the Viking results in the areas of comparative climatology and water, carbon dioxide and dust inventories. The STS-compatible space vehicle would be based on proven earth-orbiting satellite hardware, fulfilling requirements for both spinning and despun components, operation with nonoptimum solar cell orientation, PAM-A upper stage compatibility, and data storage for delayed transmission. Study results have shown the technical and economic feasibility of missions based on any of four submitted designs which meet these requirements, and of low-cost, well-focused science objective Mars missions in general.

  14. Low-cost flywheel demonstration program. Final report

    SciTech Connect

    1980-04-01

    The Applied Physics Laboratory/Department of Energy Low Cost Flywheel Demonstration Program was initiated on 1 October 1977 and was successfully concluded on 31 December 19'9. The total cost of this program was $355,190. All primary objectives were successfully achieved as follows: demonstration of a full-size, 1)kWh flywheel having an estimated cost in large-volume production of approximately $50/kWh; developmeNt of a ball-bearing system having losses comparable to the losses in a totally magnetic suspension system; successful and repeated demonstration of the low-cost flywheel in a complete flywheel energy-storage system based on the use of ordinary house voltage and frequency; and application of the experience gained in the hardware program to project the system design into a complete, full-scale, 30-kWh home-type flywheel energy-storage system.

  15. Use of talc as low-cost clarifier for wastewater.

    PubMed

    Grafia, Ana L; Castillo, Luciana A; Barbosa, Silvia E

    2014-01-01

    Talc is proposed as a low-cost mineral for wastewater clarification. In this sense, adsorption of methylene blue (MB) from aqueous solutions was studied comparatively by using sepiolite (qualified as very good adsorbent) and two talc samples with different particle size and purity degree. The MB adsorption was assessed by determining remnant dye in the supernatant using UV-vis spectroscopy and by detecting dye adsorbed on mineral samples through thermogravimetric analysis and infrared spectroscopy. Both isothermal curves and kinetic studies demonstrate that talc is a good dye adsorbent. Particularly, with dye concentrations similar to those of textile wastewater, talc was demonstrated to adsorb the same dye content of sepiolite at similar times. Natural talc could be employed as a low-cost alternative in wastewater treatment for the removal of cationic dyes. PMID:24552739

  16. Low cost fiber optic sensing of sugar solution

    NASA Astrophysics Data System (ADS)

    Muthuraju, M. E.; Patlolla, Anurag Reddy; Vadakkapattu Canthadai, Badrinath; Pachava, Vengalrao

    2015-03-01

    The demand for highly sensitive and reliable sensors to assess the refractive index of liquid get many applications in chemical and biomedical areas. Indeed, the physical parameters such as concentration, pressure and density, etc., can be found using the refractive index of liquid. In contrast to the conventional refractometer for measurement, optical fiber sensor has several advantages like remote sensing, small in size, low cost, immune to EMI etc., In this paper we have discussed determination of refractive index of sugar solution using optical fiber. An intensity modulated low cost plastic fiber optic refractive index sensor has been designed for the study. The sensor is based on principle of change in angle of reflected light caused by refractive index change of the medium surrounding the fiber. The experimental results obtained for the sugar solution of different refractive indices prove that the fiber optic sensor is cable of measuring the refractive indices as well as the concentrations.

  17. Low-Cost Phase Change Material for Building Envelopes

    SciTech Connect

    Abhari, Ramin

    2015-08-06

    A low-cost PCM process consisting of conversion of fats and oils to PCM-range paraffins, and subsequent “encapsulation” of the paraffin using conventional plastic compounding/pelletizing equipment was demonstrated. The PCM pellets produced were field-tested in a building envelope application. This involved combining the PCM pellets with cellulose insulation, whereby 33% reduction in peak heat flux and 12% reduction in heat gain was observed (average summertime performance). The selling price of the PCM pellets produced according to this low-cost process is expected to be in the $1.50-$3.00/lb range, compared to current encapsulated PCM price of about $7.00/lb. Whole-building simulations using corresponding PCM thermal analysis data suggest a payback time of 8 to 16 years (at current energy prices) for an attic insulation retrofit project in the Phoenix climate area.

  18. Glass as encapsulation for low-cost photovoltaic solar arrays

    NASA Technical Reports Server (NTRS)

    Bouquet, F. L.

    1981-01-01

    In photovoltaic systems, the encapsulant material that protects the solar cells should be highly transparent and very durable. Glass satisfies these two criteria and is considered a primary candidate for low-cost, photovoltaic encapsulation systems. In this paper, various aspects of glass encapsulation are treated that are important for the designer of photovoltaic systems. Candidate glasses and available information defining the state of the art of glass encapsulation materials and processes for automated, high volume production of terrestrial photovoltaic devices and related applications are presented. The desired characteristics of glass encapsulation are (1) low degradation rates, (2) high transmittance, (3) high reliability, (4) low-cost, and (5) high annual production capacity. The glass design areas treated herein include the types of glass, sources, prices, physical properties and glass modifications, such as antireflection coatings.

  19. Small and Low-Cost GNSS Radio Occultation Receivers

    NASA Astrophysics Data System (ADS)

    Cahoy, K.; Dyrud, L. P.; Fentzke, J. T.; Bishop, R. L.; Straus, P. R.; Lightsey, G.; Humphreys, T. E.; Meehan, T.; Mannucci, A. J.

    2011-12-01

    Several low-cost and small form factor GNSS radio occultation receivers are currently in various stages of development for both hosted payload opportunities like GEOScan onboard Iridium NEXT as well as stand-alone applications such as suborbital platforms and CubeSats. We describe the effects of different receiver designs on the scientific measurements: profiles of electron density in the ionosphere and temperature and pressure in the neutral atmosphere. Trades include different approaches to tracking and onboard processing. We also consider the impact of antenna type, antenna placement, local noise environment, and frequency diversity on the number and quality (signal to noise ratio, vertical extent) of measurements made. We conclude that low-cost and small form factor GNSS radio occultation receivers are well suited to take advantage of hosted payload opportunities and contribute valuable Earth-observing datasets.

  20. Fully automated low-cost setup for fringe projection profilometry.

    PubMed

    Rivera-Ortega, Uriel; Dirckx, Joris; Meneses-Fabian, Cruz

    2015-02-20

    In this paper an alternative low-cost, easy-to-use, and fully automated profilometry setup is proposed. The setup is based on a phase-shifting fringe projection technique with four projected fringe parameters. It uses the well-known triangulation arrangement and low-cost electronic and image acquisition components such as a data acquisition board, a motor controller board, a printer rail, a CMOS webcam, and an LCD projector. The position of the camera, the generation of the fringe pattern, the acquisition of the images, and the calculation of the wrapped and unwrapped phase are all performed in LabVIEW. The setup is portable and can be perfectly adapted to be used in other profilometry techniques such as electronic speckle pattern interferometry and laser scanning profilometry. PMID:25968198

  1. Low-cost hydrogen sensors: Technology maturation progress

    SciTech Connect

    Hoffheins, B.S.; Rogers, J.E.; Lauf, R.J.; Egert, C.M.; Haberman, D.P.

    1998-04-01

    The authors are developing a low-cost, solid-state hydrogen sensor to support the long-term goals of the Department of Energy (DOE) Hydrogen Program to encourage acceptance and commercialization of renewable energy-based technologies. Development of efficient production, storage, and utilization technologies brings with it the need to detect and pinpoint hydrogen leaks to protect people and equipment. The solid-state hydrogen sensor, developed at Oak Ridge National Laboratory (ORNL), is potentially well-suited to meet cost and performance objectives for many of these applications. Under a cooperative research and development Agreement and license agreement, they are teaming with a private company, DCH Technology, Inc., to develop the sensor for specific market applications related to the use of hydrogen as an energy vector. This report describes the current efforts to optimize materials and sensor performance to reach the goals of low-cost fabrication and suitability for relevant application areas.

  2. Lunar Prospector: developing a very low cost planetary mission.

    NASA Astrophysics Data System (ADS)

    Hubbard, G. S.

    Lunar Prospector, the first competitively selected planetary mission in NASA's Discovery Program, is described with emphasis on the lessons learned from managing a very low cost project. Insights into government-industry teaming, project management, contractual arrangements, schedule and budget reserve approach are discussed. The mission is conducting an orbital survey of the Moon's composition and structure. A mission overview and scientific data return is briefly described in the context of low cost mission development. The suite of five instruments is outlined: neutron spectrometer (NS), alpha particle spectrometer (APS), gamma ray spectrometer (GRS), magnetometer (MAG) and an electron reflectometer (ER). Scientific requirements and measurement approaches to detect water ice to a sensitivity of 50 ppm (hydrogen), measure key elemental constituents, detect gas release events and accurately map the Moon's gravitational and magnetic fields are described.

  3. MicroGPS for Low-Cost Orbit Determination

    NASA Astrophysics Data System (ADS)

    Wu, S. C.; Bertiger, W. I.; Kuang, D.; Lichten, S. M.; Nandi, S.; Romans, L. J.; Srinivasan, J. M.

    1997-07-01

    This article presents a new technology for satellite orbit determination using a simple Global Positioning System (GPS) receiver (microGPS) with ultra-low cost, power, and mass. The capability of low-cost orbit determination with microGPS for a low Earth-orbiting satellite, Student Nitric Oxide Explorer (SNOE), is demonstrated using actual GPS data from the GPS/Meteorology (MET) satellite. The measurements acquired by the microGPS receiver will be snapshots of carrier Doppler and ambiguous pseudorange. Among the challenges in orbit determination are the resolution of the pseudorange ambiguity; the estimation of the measurement time tag drift, which effects the in-track orbit position solution; and the convergence of the orbit solution from a cold start with essentially no knowledge of the orbit. The effects of data gaps and Doppler data quality are investigated. An efficient data acquisition scenario for SNOE is derived.

  4. Low Cost Vision Based Personal Mobile Mapping System

    NASA Astrophysics Data System (ADS)

    Amami, M. M.; Smith, M. J.; Kokkas, N.

    2014-03-01

    Mobile mapping systems (MMS) can be used for several purposes, such as transportation, highway infrastructure mapping and GIS data collecting. However, the acceptance of these systems is not wide spread and their use is still limited due the high cost and dependency on the Global Navigation Satellite System (GNSS). A low cost vision based personal MMS has been produced with an aim to overcome these limitations. The system has been designed to depend mainly on cameras and use of low cost GNSS and inertial sensors to provide a bundle adjustment solution with initial values. The system has the potential to be used indoor and outdoor. The system has been tested indoors and outdoors with different GPS coverage, surrounded features, and narrow and curvy paths. Tests show that the system is able to work in such environments providing 3D coordinates of better than 10 cm accuracy.

  5. WHITE BOX: LOW COST BOX FOR LAPAROSCOPIC TRAINING

    PubMed Central

    MARTINS, João Maximiliano Pedron; RIBEIRO, Roberto Vanin Pinto; CAVAZZOLA, Leandro Totti

    2015-01-01

    Background: Laparoscopic surgery is a reality in almost all surgical centers. Although with initial greater technical difficulty for surgeons, the rapid return to activities, less postoperative pain and higher quality aesthetic stimulates surgeons to evolve technically in this area. However, unlike open surgery where learning opportunities are more accessible, the laparoscopic training represents a challenge in surgeon formation. Aim: To present a low cost model for laparoscopic training box. Methods: This model is based in easily accessible materials; the equipment can be easily found based on chrome mini jet and passes rubber thread and a webcam attached to an aluminum handle. Results: It can be finalized in two days costing R$ 280,00 (US$ 90). Conclusion: It is possible to stimulate a larger number of surgeons to have self training in laparoscopy at low cost seeking to improve their surgical skills outside the operating room. PMID:26537148

  6. A low cost PSD-based monocular motion capture system

    NASA Astrophysics Data System (ADS)

    Ryu, Young Kee; Oh, Choonsuk

    2007-10-01

    This paper describes a monocular PSD-based motion capture sensor to employ with commercial video game systems such as Microsoft's XBOX and Sony's Playstation II. The system is compact, low-cost, and only requires a one-time calibration at the factory. The system includes a PSD(Position Sensitive Detector) and active infrared (IR) LED markers that are placed on the object to be tracked. The PSD sensor is placed in the focal plane of a wide-angle lens. The micro-controller calculates the 3D position of the markers using only the measured intensity and the 2D position on the PSD. A series of experiments were performed to evaluate the performance of our prototype system. From the experimental results we see that the proposed system has the advantages of the compact size, the low cost, the easy installation, and the high frame rates to be suitable for high speed motion tracking in games.

  7. Low-cost digital GPS receiver with software carrier detection

    NASA Astrophysics Data System (ADS)

    Wolf, M. H.

    1988-08-01

    The satellite navigation system global positioning system (GPS) will play a major role in the field of navigation. It will be able to compete with all previously existing radio navigation systems. Low-cost receivers will be built for a number of civilian users, such as general aviation, sea and land navigation. To permit production at low cost for the civil market, a new technique for a C/A (course and acquisition) code receiver has been developed. All the signal detecting and processing is carried out with the digital signal processing software in a Texas Instruments TMS 320C10. The advantage of this method is that complex functions can be effected in a computer program instead of in analog or digital circuits. This reduces the costs of the parts used in the receiver and also avoids calibration. Taken together, these two features greatly reduce the price of a navigation set. This paper discusses the underlying principles leading to this new receiver.

  8. Low cost integrating cavity for monitoring of environmental toxins

    NASA Astrophysics Data System (ADS)

    Bixler, Joel N.; Winkler, Chase A.; Mason, John D.; Yakovlev, Vladislav V.

    2015-03-01

    Contamination of the water source and air pollution are two major problems that must be faced in the coming years. The increasing worldwide contamination of freshwater systems with thousands of industrial and natural chemical compounds is one of the key environmental problems facing humanity today. It is estimated that pathogens in water cause more than 2 million deaths annually. Additionally, traditional water quality assessment methods, such as liquid chromatography and mass spectroscopy, are expensive and time consuming from sample collection to analysis. Low cost tools are needed which can provide high sensitivity in sensing, while remaining portable and providing near real time analysis. Here, we present a low cost integrating cavity that can be used for highly sensitive environmental sensing.

  9. Biodiesel production from low cost and renewable feedstock

    NASA Astrophysics Data System (ADS)

    Gude, Veera G.; Grant, Georgene E.; Patil, Prafulla D.; Deng, Shuguang

    2013-12-01

    Sustainable biodiesel production should: a) utilize low cost renewable feedstock; b) utilize energy-efficient, nonconventional heating and mixing techniques; c) increase net energy benefit of the process; and d) utilize renewable feedstock/energy sources where possible. In this paper, we discuss the merits of biodiesel production following these criteria supported by the experimental results obtained from the process optimization studies. Waste cooking oil, non-edible (low-cost) oils (Jatropha curcas and Camelina Sativa) and algae were used as feedstock for biodiesel process optimization. A comparison between conventional and non-conventional methods such as microwaves and ultrasound was reported. Finally, net energy scenarios for different biodiesel feedstock options and algae are presented.

  10. Quantitative evaluation of a low-cost noninvasive hybrid interface based on EEG and eye movement.

    PubMed

    Kim, Minho; Kim, Byung Hyung; Jo, Sungho

    2015-03-01

    This paper describes a low-cost noninvasive brain-computer interface (BCI) hybridized with eye tracking. It also discusses its feasibility through a Fitts' law-based quantitative evaluation method. Noninvasive BCI has recently received a lot of attention. To bring the BCI applications into real life, user-friendly and easily portable devices need to be provided. In this work, as an approach to realize a real-world BCI, electroencephalograph (EEG)-based BCI combined with eye tracking is investigated. The two interfaces can be complementary to attain improved performance. Especially to consider public availability, a low-cost interface device is intentionally used for test. A low-cost commercial EEG recording device is integrated with an inexpensive custom-built eye tracker. The developed hybrid interface is evaluated through target pointing and selection experiments. Eye movement is interpreted as cursor movement and noninvasive BCI selects a cursor point with two selection confirmation schemes. Using Fitts' law, the proposed interface scheme is compared with other interface schemes such as mouse, eye tracking with dwell time, and eye tracking with keyboard. In addition, the proposed hybrid BCI system is discussed with respect to a practical interface scheme. Although further advancement is required, the proposed hybrid BCI system has the potential to be practically useful in a natural and intuitive manner. PMID:25376041

  11. Situational Awareness from a Low-Cost Camera System

    NASA Technical Reports Server (NTRS)

    Freudinger, Lawrence C.; Ward, David; Lesage, John

    2010-01-01

    A method gathers scene information from a low-cost camera system. Existing surveillance systems using sufficient cameras for continuous coverage of a large field necessarily generate enormous amounts of raw data. Digitizing and channeling that data to a central computer and processing it in real time is difficult when using low-cost, commercially available components. A newly developed system is located on a combined power and data wire to form a string-of-lights camera system. Each camera is accessible through this network interface using standard TCP/IP networking protocols. The cameras more closely resemble cell-phone cameras than traditional security camera systems. Processing capabilities are built directly onto the camera backplane, which helps maintain a low cost. The low power requirements of each camera allow the creation of a single imaging system comprising over 100 cameras. Each camera has built-in processing capabilities to detect events and cooperatively share this information with neighboring cameras. The location of the event is reported to the host computer in Cartesian coordinates computed from data correlation across multiple cameras. In this way, events in the field of view can present low-bandwidth information to the host rather than high-bandwidth bitmap data constantly being generated by the cameras. This approach offers greater flexibility than conventional systems, without compromising performance through using many small, low-cost cameras with overlapping fields of view. This means significant increased viewing without ignoring surveillance areas, which can occur when pan, tilt, and zoom cameras look away. Additionally, due to the sharing of a single cable for power and data, the installation costs are lower. The technology is targeted toward 3D scene extraction and automatic target tracking for military and commercial applications. Security systems and environmental/ vehicular monitoring systems are also potential applications.

  12. Low Cost Mars Surface Exploration: The Mars Tumbleweed

    NASA Technical Reports Server (NTRS)

    Antol, Jeffrey; Calhoun, Philip; Flick, John; Hajos, Gregory; Kolacinski, Richard; Minton, David; Owens, Rachel; Parker, Jennifer

    2003-01-01

    The "Mars Tumbleweed," a rover concept that would utilize surface winds for mobility, is being examined as a low cost complement to the current Mars exploration efforts. Tumbleweeds carrying microinstruments would be driven across the Martian landscape by wind, searching for areas of scientific interest. These rovers, relatively simple, inexpensive, and deployed in large numbers to maximize coverage of the Martian surface, would provide a broad scouting capability to identify specific sites for exploration by more complex rover and lander missions.

  13. Low-cost trigger circuit for sampling oscilloscope

    NASA Astrophysics Data System (ADS)

    Burd, Aleksander; Opalska, Katarzyna

    2008-01-01

    The paper presents a low-cost trigger circuit for use in sampling oscilloscope with bandwidth in order of hundreds of MHz. The presented dual-step trigger circuit provides relatively high bandwidth because of significant reduction of possibility of incorrect turning on in trigger circuit flip-flop (caused by circuit instability called tremor or - describing the same phenomenon by other means - its metastability. The paper presents a circuit structure, principle of operation and its physical realization.

  14. Conestoga 2: A low cost commercial space transport system

    NASA Technical Reports Server (NTRS)

    Rasmussen, R. O.

    1984-01-01

    Conestoga 2 is currently under development. It is capable of inserting 500 Kg satellites into 800 Km circular polar orbits. Conestoga 2 makes maximum use of existing (developed) technology and hardware. Its commercial objective is to fill a need for low cost low Earth orbital transport not efficiently served by Shuttle or larger space transport systems. Low Earth orbit markets, foreign participation, and launch site considerations are discussed along with technical and economic trade-offs.

  15. Low cost, radial flow, solid oxide fuel cell

    SciTech Connect

    Petrik, M.A.

    1993-11-01

    The Interscience Radial Flow (IRF) SOFC is designed to minimize problems in high-temperature operation, and for low-cost fabrication. The cell has planar, non-sintered construction, uses particulate materials to form porous electrodes, and has internal radial flow. This phase was to demonstrate feasibility of multi-cell stack operation. Performance milestone was 15% DC HHV efficiency with hydrogen at > 50 mW/cm{sup 2} over 100 h.

  16. Low-cost gated system for monitoring phosphorescence lifetimes

    NASA Astrophysics Data System (ADS)

    Kostov, Yordan; Rao, Govind

    2003-09-01

    A low-cost, gated system for measurements of phosphorescence lifetimes is presented. An extensive description of the system operating principles and metrological characteristics is given. Remarkably, the system operates without optical filtering of the light emitting diode excitation source. A description of a practical system is also given and its performance is discussed. Because the device effectively suppresses high-level background fluorescence and scattered light, it is expected to find widespread application in bioprocess, environmental, and biomedical fields.

  17. Low cost electrochemical sensor module for measurement of gas concentration

    NASA Astrophysics Data System (ADS)

    Jasinski, Grzegorz; Strzelczyk, Anna; Koscinski, Piotr

    2016-01-01

    This paper describes a low cost electrochemical sensor module for gas concentration measurement. A module is universal and can be used for many types of electrochemical gas sensors. Device is based on AVR ATmega8 microcontroller. As signal processing circuit a specialized integrated circuit LMP91000 is used. The proposed equipment will be used as a component of electronic nose system employed for classifying and distinguishing different levels of air contamination.

  18. Investigation of low cost material processes for liquid rocket engines

    NASA Technical Reports Server (NTRS)

    Nguyentat, Thinh; Kawashige, Chester M.; Scala, James G.; Horn, Ronald M.

    1993-01-01

    The development of low cost material processes is essential to the achievement of economical liquid rocket propulsion systems in the next century. This paper will present the results of the evaluation of some promising material processes including powder metallurgy, vacuum plasma spray, metal spray forming, and bulge forming. The physical and mechanical test results from the samples and subscale hardware fabricated from high strength copper alloys and superalloys will be discussed.

  19. Human signatures in urban environments using low cost sensors

    NASA Astrophysics Data System (ADS)

    Winston, Mark; Zong, Lei; Calcutt, Wade; Jones, Barry; Houser, Jeff

    2006-05-01

    McQ has produced a family of small (98 cm 3), inexpensive ($100), unattended ground sensors well suited for urban environments. As a result, a broad range of data has been collected in urban settings. This paper discusses human signatures in urban environments using low cost seismic, infrared, acoustic, and magnetic transducers. Transducer performance and the effects of orientation, building construction, and environmental noise will be focused on. Detection methods used to exploit signatures and resulting performance statistics will also be discussed.

  20. A Novel Approach for a Low-Cost Deployable Antenna

    NASA Technical Reports Server (NTRS)

    Amend, Chris; Nurnberger, Michael; Oppenheimer, Paul; Koss, Steve; Purdy, Bill

    2010-01-01

    The Naval Research Laboratory (NRL) has designed, built, and fully qualified a low cost, low Passive Intermodulation (PIM) 12-foot (3.66-m) diameter deployable ultra high frequency (UHF) antenna for the Tacsat-4 program. The design utilized novel approaches in reflector material and capacitive coupling techniques. This paper discusses major design trades, unique design characteristics, and lessons learned from the development of the Tacsat 4 deployable antenna. This antenna development was sponsored by the Office of Naval Research.

  1. A Flexible, Low Cost, Beam Loss Monitor Evaluation System

    SciTech Connect

    Hoyes, George Garnet; Pimol, Piti; Juthong, Nawin; Attaphibal, Malee

    2007-01-19

    A flexible, low cost, Beam Loss Monitor (BLM) Evaluation System based on Bergoz BLMs has been developed. Monitors can easily be moved to any location for beam loss investigations and/or monitor usefulness evaluations. Different PC pulse counting cards are compared and tested for this application using the display software developed based on LabVIEW. Beam problems uncovered with this system are presented.

  2. A low cost, portable instrument for measuring emittance

    NASA Technical Reports Server (NTRS)

    Mcdonald, G.

    1977-01-01

    A low cost, portable instrument has been developed with which emittance can be measured by comparison to a standard. A reflector collects infra-red radiation from a heated sample onto a low mass, black detector and the temperature rise of the black detector is measured with a thermocouple and meter. Graphical examples are presented for determination of emittance from measurements made on a sample at any known temperature.

  3. A low cost, portable instrument for measuring emittance

    NASA Technical Reports Server (NTRS)

    Mcdonald, G.

    1977-01-01

    A low cost, portable instrument was developed with which emittance can be measured by comparison to a standard. A reflector collects infrared radiation from a heated sample onto a low mass, black detector and the temperature rise of the black detector is measured with a thermocouple and meter. Graphical examples are presented for determination of emittance from measurements made on a sample at any known temperature.

  4. Low cost silicon-on-ceramic photovoltaic solar cells

    NASA Technical Reports Server (NTRS)

    Koepke, B. G.; Heaps, J. D.; Grung, B. L.; Zook, J. D.; Sibold, J. D.; Leipold, M. H.

    1980-01-01

    A technique has been developed for coating low-cost mullite-based refractory substrates with thin layers of solar cell quality silicon. The technique involves first carbonizing one surface of the ceramic and then contacting it with molten silicon. The silicon wets the carbonized surface and, under the proper thermal conditions, solidifies as a large-grained sheet. Solar cells produced from this composite silicon-on-ceramic material have exhibited total area conversion efficiencies of ten percent.

  5. Low-cost projection-based virtual reality display

    NASA Astrophysics Data System (ADS)

    Pape, Dave; Anstey, Josephine; Dawe, Greg

    2002-05-01

    This paper describes the construction of a single screen, projection-based VR display using commodity, or otherwise low-cost components. The display is based on Linus PCs, and uses polarized stereo. Our aim is to create a system that is accessible to the many museums and schools that do not have large budgets for exploring new technology. In constructing this system we have been evaluating a number of options for the screens, projectors, and computer hardware.

  6. Investigation of low cost material processes for liquid rocket engines

    NASA Astrophysics Data System (ADS)

    Nguyentat, Thinh; Kawashige, Chester M.; Scala, James G.; Horn, Ronald M.

    1993-06-01

    The development of low cost material processes is essential to the achievement of economical liquid rocket propulsion systems in the next century. This paper will present the results of the evaluation of some promising material processes including powder metallurgy, vacuum plasma spray, metal spray forming, and bulge forming. The physical and mechanical test results from the samples and subscale hardware fabricated from high strength copper alloys and superalloys will be discussed.

  7. Securitizing receivables offers low-cost financing option.

    PubMed

    Sen, S; Lawler, J P

    1995-05-01

    Securitization began in the 1980s with mortgage payments, auto loans, and credit card debt being pooled and used as collateral for securities offerings. More recently, healthcare providers have securitized accounts receivables to obtain low-cost, off-balance-sheet financing. As the need to both raise capital and contain costs grows in health care, providers likely will make increased use of this financing method. PMID:10142191

  8. Low-Cost Precursors to Novel Hydrogen Storage Materials

    SciTech Connect

    Suzanne W. Linehan; Arthur A. Chin; Nathan T. Allen; Robert Butterick; Nathan T. Kendall; I. Leo Klawiter; Francis J. Lipiecki; Dean M. Millar; David C. Molzahn; Samuel J. November; Puja Jain; Sara Nadeau; Scott Mancroni

    2010-12-31

    From 2005 to 2010, The Dow Chemical Company (formerly Rohm and Haas Company) was a member of the Department of Energy Center of Excellence on Chemical Hydrogen Storage, which conducted research to identify and develop chemical hydrogen storage materials having the potential to achieve DOE performance targets established for on-board vehicular application. In collaboration with Center co-leads Los Alamos National Laboratory (LANL) and Pacific Northwest National Laboratory (PNNL), and other Center partners, Dow's efforts were directed towards defining and evaluating novel chemistries for producing chemical hydrides and processes for spent fuel regeneration. In Phase 1 of this project, emphasis was placed on sodium borohydride (NaBH{sub 4}), long considered a strong candidate for hydrogen storage because of its high hydrogen storage capacity, well characterized hydrogen release chemistry, safety, and functionality. Various chemical pathways for regenerating NaBH{sub 4} from spent sodium borate solution were investigated, with the objective of meeting the 2010/2015 DOE targets of $2-3/gal gasoline equivalent at the pump ($2-3/kg H{sub 2}) for on-board hydrogen storage systems and an overall 60% energy efficiency. With the September 2007 No-Go decision for NaBH{sub 4} as an on-board hydrogen storage medium, focus was shifted to ammonia borane (AB) for on-board hydrogen storage and delivery. However, NaBH{sub 4} is a key building block to most boron-based fuels, and the ability to produce NaBH{sub 4} in an energy-efficient, cost-effective, and environmentally sound manner is critical to the viability of AB, as well as many leading materials under consideration by the Metal Hydride Center of Excellence. Therefore, in Phase 2, research continued towards identifying and developing a single low-cost NaBH4 synthetic route for cost-efficient AB first fill, and conducting baseline cost estimates for first fill and regenerated AB using a variety of synthetic routes. This project

  9. A low-cost rugged solution for solar lighting

    NASA Astrophysics Data System (ADS)

    Bharathwaj, A. N.; Srinivasan, Balaji

    2009-08-01

    We have explored the use of a low-cost, rugged optical system to collect and distribute natural sunlight for daytime lighting purposes. The sunlight collection and delivery is performed using a simple lens system in combination with a plastic optical fiber bundle. Based on such a system, we have demonstrated the ability to provide diffuse lighting over a 100 sq. ft. area. The work included the optimization of the lens and the fiber bundle according to data collected on the spatial distribution of focused sunlight. A key aspect of our work is the use of mirrors which could be easily maneuvered to maintain optimum coupling of light in the fiber throughout the day. An important issue that we addressed in our work is the devising of a low cost tracking mechanism to ensure nearuniform lighting throughout a day. The tracking system is an open loop system that is based on apriori data on the sun's movement and an initial alignment procedure. We have collected such data by tracking a beam of light reflected from a stationary mirror. Our data shows that the mirror needs to be rotated at the rate of 0.25 degrees/minute to maintain a fixed position at the collection plane. We expect to achieve a scalable, modular low cost lighting solution that works in conjunction with a LED array to illuminate common areas of commercial buildings during the daytime.

  10. Low cost composite materials for wind energy conversion systems

    SciTech Connect

    Weingart, O.

    1980-01-01

    Structural Composites Industries, Inc. (SCI) is developing new composite filament winding technology for low cost production of wind turbine generators (WTG). During 1977 the SCI TFT process was used to fabricate a 9072 kg (20,000 lb) filament-wound D-spar for a NASA/DOE 46 m (150 ft) composite wind turbine blade. In 1978 SCI designed a composite blade for the 91 m (300 ft) dia. NASA/DOE MOD-2 WTG. For the past year SCI has been under contract to NASA-Lewis Research Center to design and build two low cost 18 m (60 ft) blades for the 38 m (125 ft) dia. MOD-OA and to assess the applicability of the techniques developed for larger and smaller blades. SCI is also developing and constructing a 4-kW small wind energy conversion system (SWECS) for Rockwell International using low cost composites for the 9 m (31 ft) dia. rotor blades, 15 m (50 ft) tower and nacelle.

  11. Automated Low-Cost Photogrammetry for Flexible Structure Monitoring

    NASA Astrophysics Data System (ADS)

    Wang, C. H.; Mills, J. P.; Miller, P. E.

    2012-07-01

    Structural monitoring requires instruments which can provide high precision and accuracy, reliable measurements at good temporal resolution and rapid processing speeds. Long-term campaigns and flexible structures are regarded as two of the most challenging subjects in monitoring engineering structures. Long-term monitoring in civil engineering is generally considered to be labourintensive and financially expensive and it can take significant effort to arrange the necessary human resources, transportation and equipment maintenance. When dealing with flexible structure monitoring, it is of paramount importance that any monitoring equipment used is able to carry out rapid sampling. Low cost, automated, photogrammetric techniques therefore have the potential to become routinely viable for monitoring non-rigid structures. This research aims to provide a photogrammetric solution for long-term flexible structural monitoring purposes. The automated approach was achieved using low-cost imaging devices (mobile phones) to replace traditional image acquisition stations and substantially reduce the equipment costs. A self-programmed software package was developed to deal with the hardware-software integration and system operation. In order to evaluate the performance of this low-cost monitoring system, a shaking table experiment was undertaken. Different network configurations and target sizes were used to determine the best configuration. A large quantity of image data was captured by four DSLR cameras and four mobile phone cameras respectively. These image data were processed using photogrammetric techniques to calculate the final results for the system evaluation.

  12. Low-cost carbon-silicon nanocomposite anodes for lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Badi, Nacer; Erra, Abhinay Reddy; Hernandez, Francisco C. Robles; Okonkwo, Anderson O.; Hobosyan, Mkhitar; Martirosyan, Karen S.

    2014-07-01

    The specific energy of the existing lithium ion battery cells is limited because intercalation electrodes made of activated carbon (AC) materials have limited lithium ion storage capacities. Carbon nanotubes, graphene, and carbon nanofibers are the most sought alternatives to replace AC materials but their synthesis cost makes them highly prohibitive. Silicon has recently emerged as a strong candidate to replace existing graphite anodes due to its inherently large specific capacity and low working potential. However, pure silicon electrodes have shown poor mechanical integrity due to the dramatic expansion of the material during battery operation. This results in high irreversible capacity and short cycle life. We report on the synthesis and use of carbon and hybrid carbon-silicon nanostructures made by a simplified thermo-mechanical milling process to produce low-cost high-energy lithium ion battery anodes. Our work is based on an abundant, cost-effective, and easy-to-launch source of carbon soot having amorphous nature in combination with scrap silicon with crystalline nature. The carbon soot is transformed in situ into graphene and graphitic carbon during mechanical milling leading to superior elastic properties. Micro-Raman mapping shows a well-dispersed microstructure for both carbon and silicon. The fabricated composites are used for battery anodes, and the results are compared with commercial anodes from MTI Corporation. The anodes are integrated in batteries and tested; the results are compared to those seen in commercial batteries. For quick laboratory assessment, all electrochemical cells were fabricated under available environment conditions and they were tested at room temperature. Initial electrochemical analysis results on specific capacity, efficiency, and cyclability in comparison to currently available AC counterpart are promising to advance cost-effective commercial lithium ion battery technology. The electrochemical performance observed for

  13. Low-cost carbon-silicon nanocomposite anodes for lithium ion batteries

    PubMed Central

    2014-01-01

    The specific energy of the existing lithium ion battery cells is limited because intercalation electrodes made of activated carbon (AC) materials have limited lithium ion storage capacities. Carbon nanotubes, graphene, and carbon nanofibers are the most sought alternatives to replace AC materials but their synthesis cost makes them highly prohibitive. Silicon has recently emerged as a strong candidate to replace existing graphite anodes due to its inherently large specific capacity and low working potential. However, pure silicon electrodes have shown poor mechanical integrity due to the dramatic expansion of the material during battery operation. This results in high irreversible capacity and short cycle life. We report on the synthesis and use of carbon and hybrid carbon-silicon nanostructures made by a simplified thermo-mechanical milling process to produce low-cost high-energy lithium ion battery anodes. Our work is based on an abundant, cost-effective, and easy-to-launch source of carbon soot having amorphous nature in combination with scrap silicon with crystalline nature. The carbon soot is transformed in situ into graphene and graphitic carbon during mechanical milling leading to superior elastic properties. Micro-Raman mapping shows a well-dispersed microstructure for both carbon and silicon. The fabricated composites are used for battery anodes, and the results are compared with commercial anodes from MTI Corporation. The anodes are integrated in batteries and tested; the results are compared to those seen in commercial batteries. For quick laboratory assessment, all electrochemical cells were fabricated under available environment conditions and they were tested at room temperature. Initial electrochemical analysis results on specific capacity, efficiency, and cyclability in comparison to currently available AC counterpart are promising to advance cost-effective commercial lithium ion battery technology. The electrochemical performance observed for

  14. Low-cost carbon-silicon nanocomposite anodes for lithium ion batteries.

    PubMed

    Badi, Nacer; Erra, Abhinay Reddy; Hernandez, Francisco C Robles; Okonkwo, Anderson O; Hobosyan, Mkhitar; Martirosyan, Karen S

    2014-01-01

    The specific energy of the existing lithium ion battery cells is limited because intercalation electrodes made of activated carbon (AC) materials have limited lithium ion storage capacities. Carbon nanotubes, graphene, and carbon nanofibers are the most sought alternatives to replace AC materials but their synthesis cost makes them highly prohibitive. Silicon has recently emerged as a strong candidate to replace existing graphite anodes due to its inherently large specific capacity and low working potential. However, pure silicon electrodes have shown poor mechanical integrity due to the dramatic expansion of the material during battery operation. This results in high irreversible capacity and short cycle life. We report on the synthesis and use of carbon and hybrid carbon-silicon nanostructures made by a simplified thermo-mechanical milling process to produce low-cost high-energy lithium ion battery anodes. Our work is based on an abundant, cost-effective, and easy-to-launch source of carbon soot having amorphous nature in combination with scrap silicon with crystalline nature. The carbon soot is transformed in situ into graphene and graphitic carbon during mechanical milling leading to superior elastic properties. Micro-Raman mapping shows a well-dispersed microstructure for both carbon and silicon. The fabricated composites are used for battery anodes, and the results are compared with commercial anodes from MTI Corporation. The anodes are integrated in batteries and tested; the results are compared to those seen in commercial batteries. For quick laboratory assessment, all electrochemical cells were fabricated under available environment conditions and they were tested at room temperature. Initial electrochemical analysis results on specific capacity, efficiency, and cyclability in comparison to currently available AC counterpart are promising to advance cost-effective commercial lithium ion battery technology. The electrochemical performance observed for

  15. Efficiency-optimized low-cost TDPAC spectrometer using a versatile routing/coincidence unit

    NASA Astrophysics Data System (ADS)

    Rentería, M.; Bibiloni, A. G.; Darriba, G. N.; Errico, L. A.; Muñoz, E. L.; Richard, D.; Runco, J.

    A highly efficient, reliable, and low-cost μ-μ TDPAC spectrometer, PACAr, optimized for 181Hf-implanted low-activity samples, is presented. A versatile EPROM-based routing/coincidence unit was developed and implemented to be use with the memory-card-based multichannel analyzer hosted in a personal computer. The excellent energy resolution and very good overall resolution and efficiency of PACAr are analyzed and compare with advanced and already tested fast-fast and slow-fast PAC spectrometers.

  16. SmallSat Precision Navigation with Low-Cost MEMS IMU Swarms

    NASA Technical Reports Server (NTRS)

    Christian, John; Bishop, Robert; Martinez, Andres; Petro, Andrew

    2015-01-01

    The continued advancement of small satellite-based science missions requires the solution to a number of important technical challenges. Of particular note is that small satellite missions are characterized by tight constraints on cost, mass, power, and volume that make them unable to fly the high-quality Inertial Measurement Units (IMUs) required for orbital missions demanding precise orientation and positioning. Instead, small satellite missions typically fly low-cost Micro-Electro-Mechanical System (MEMS) IMUs. Unfortunately, the performance characteristics of these MEMS IMUs make them ineffectual in many spaceflight applications when employed in a single IMU system configuration.

  17. A low-cost mirror mount control system for optics setups

    NASA Astrophysics Data System (ADS)

    Gopalakrishnan, Maithreyi; Gühr, Markus

    2015-02-01

    We describe a flexible, simple to build, low-cost, and computer-controlled optical mirror actuator system, developed for undergraduate research laboratories. Geared motors for hobby robotics are controlled by an Arduino microcontroller in combination with an H bridge to finely position mirror mount actuators. We present a graphical user interface based on the Python script language. The price of the fully controlled actuator system is only a small fraction of the price of a commercial system. It can be quickly implemented due to the use of open-hardware electronics. We discuss the performance of the system and give an outlook for future expansions and use in advanced optical setups.

  18. Low-cost miniature wide-angle imaging for self-motion estimation.

    PubMed

    Tisse, Christel-Loic

    2005-08-01

    This paper examines the performance of a low-cost, miniature, wide field-of-view (FOV) visual sensor that includes advanced pinhole optics and most recent CMOS imager technology. The pinhole camera may often be disregarded because of its apparent simplicity, low aperture and image finesse. However, its angular field can be dramatically improved using only a few off-the-shelf micro-optical elements. With modern high-sensitivity silicon-based digital retina, we show that it could be a practical device for developing self-motion estimation sensor in mobile applications, such as stabilization of a robotic micro flyer. PMID:19498614

  19. Balancing low cost with reliable operation in the rotordynamic design of the ALS Liquid Hydrogen Fuel Turbopump

    NASA Technical Reports Server (NTRS)

    Greenhill, L. M.

    1990-01-01

    The Air Force/NASA Advanced Launch System (ALS) Liquid Hydrogen Fuel Turbopump (FTP) has primary design goals of low cost and high reliability, with performance and weight having less importance. This approach is atypical compared with other rocket engine turbopump design efforts, such as on the Space Shuttle Main Engine (SSME), which emphasized high performance and low weight. Similar to the SSME turbopumps, the ALS FTP operates supercritically, which implies that stability and bearing loads strongly influence the design. In addition, the use of low cost/high reliability features in the ALS FTP such as hydrostatic bearings, relaxed seal clearances, and unshrouded turbine blades also have a negative influence on rotordynamics. This paper discusses the analysis conducted to achieve a balance between low cost and acceptable rotordynamic behavior, to ensure that the ALS FTP will operate reliably without subsynchronous instabilities or excessive bearing loads.

  20. An Assessment of Critical Dimension Small Angle X-ray Scattering Metrology for Advanced Semiconductor Manufacturing

    NASA Astrophysics Data System (ADS)

    Settens, Charles M.

    Simultaneous migration of planar transistors to FinFET architectures, the introduction of a plurality of materials to ensure suitable electrical characteristics, and the establishment of reliable multiple patterning lithography schemes to pattern sub-10 nm feature sizes imposes formidable challenges to current in-line dimensional metrologies. Because the shape of a FinFET channel cross-section immediately influences the electrical characteristics, the evaluation of 3D device structures requires measurement of parameters beyond traditional critical dimension (CD), including their sidewall angles, top corner rounding and footing, roughness, recesses and undercuts at single nanometer dimensions; thus, metrologies require sub-nm and approaching atomic level measurement uncertainty. Synchrotron critical dimension small angle X-ray scattering (CD-SAXS) has unique capabilities to non-destructively monitor the cross-section shape of surface structures with single nanometer uncertainty and can perform overlay metrology to sub-nm uncertainty. In this dissertation, we perform a systematic experimental investigation using CD-SAXS metrology on a hierarchy of semiconductor 3D device architectures including, high-aspect-ratio contact holes, H 2 annealed Si fins, and a series of grating type samples at multiple points along a FinFET fabrication process increasing in structural intricacy and ending with fully fabricated FinFET. Comparative studies between CD-SAXS metrology and other relevant semiconductor dimensional metrologies, particularly CD-SEM, CD-AFM and TEM are used to determine physical limits of CD-SAXS approach for advanced semiconductor samples. CD-SAXS experimental tradeoffs, advice for model-dependent analysis and thoughts on the compatibility with a semiconductor manufacturing environment are discussed.