Science.gov

Sample records for advanced steam turbine

  1. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  2. Oxidation of advanced steam turbine alloys

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  3. Oxidation of Alloys for Advanced Steam Turbines

    SciTech Connect

    Holcomb, G.R.; Ziomek-Moroz, M.E.; Alman, D.E.

    2006-09-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam temperatures of up to 760°C. This research examines the steam oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  4. Oxidation of alloys for advanced steam turbines

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  5. Materials for advanced ultrasupercritical steam turbines

    SciTech Connect

    Purgert, Robert; Shingledecker, John; Saha, Deepak; Thangirala, Mani; Booras, George; Powers, John; Riley, Colin; Hendrix, Howard

    2015-12-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using

  6. Steam turbine development for advanced combined cycle power plants

    SciTech Connect

    Oeynhausen, H.; Bergmann, D.; Balling, L.; Termuehlen, H.

    1996-12-31

    For advanced combined cycle power plants, the proper selection of steam turbine models is required to achieve optimal performance. The advancements in gas turbine technology must be followed by advances in the combined cycle steam turbine design. On the other hand, building low-cost gas turbines and steam turbines is desired which, however, can only be justified if no compromise is made in regard to their performance. The standard design concept of two-casing single-flow turbines seems to be the right choice for most of the present and future applications worldwide. Only for very specific applications it might be justified to select another design concept as a more suitable option.

  7. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760°C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 × 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760°C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  8. Oxidation of alloys targeted for advanced steam turbines

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.; Alman, D.E.

    2006-03-12

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  9. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  10. Steam Turbines

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Turbonetics Energy, Inc.'s steam turbines are used as power generating systems in the oil and gas, chemical, pharmaceuticals, metals and mining, and pulp and paper industries. The Turbonetics line benefited from use of NASA research data on radial inflow steam turbines and from company contact with personnel of Lewis Research Center, also use of Lewis-developed computer programs to determine performance characteristics of turbines.

  11. Development and application of steam turbines with advanced HLP single-cylinder rotors

    SciTech Connect

    Sakuma, A.; Tsuda, Y.; Suzuki, M.

    1996-12-31

    Recently, the Gas Turbine capacity has been increased step by step to improve initial cost of the Gas turbine and plant efficiency as well as to improve cycle conditions that is, temperature, pressure and cycle. In accordance with this improvement, the steam turbine capacity has been increased gradually in combined-cycle plants. In this application, the steam turbine became larger and the steam turbine is generally equipped with multiple rotors. When the rotor forging with a good combination of creep rupture strength in the HP section and toughness in the LP section is available, the steam turbine can be designed as a single rotor, instead of multiple rotors, which makes the steam turbine to be compact and to be simple. The authors have already developed an HLP rotor forging (first generation), which has been applied to turbine rotors of units having capacities up to around 100 MW with a last stage blade (LSB) of a maximum 26 inch (660 mm) class. Recently, the advanced HLP rotor forging has been developed, which can be applied to longer LSBs of 42 inch (1070 mm) for 50 Hz machines, and 40 inch (1016 mm) for 60 Hz machines. As a result of the development, the steam turbines of 100 to 250 MW capacity in thermal power plants and advanced combined-cycle plants can be made more compact through this single-cylinder design. This paper describes development and application of the steam turbine with the advanced HLP rotor for advanced combined-cycle plants as well as for conventional thermal plants.

  12. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. D. Jablonski, and P. Wang

    2010-10-01

    Develop advanced coal-based power systems capable of 45–50 % efficiency at <$1,000/kW (in 2002 dollars). Develop technologies for capture and sequestration of CO2 that result in: • <10% increase in the cost of electricity in an IGCC-based plant • <35% increase in the cost of electricity for pulverized coal boilers Demonstrate coal-based energy plants that offer near-zero emissions (including CO2) with multiproduct production

  13. Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

    NASA Astrophysics Data System (ADS)

    Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

    2012-02-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  14. Refurbishing steam turbines

    SciTech Connect

    Valenti, M.

    1997-12-01

    Power-plant operators are reducing maintenance costs of their aging steam turbines by using wire-arc spray coating and shot peening to prolong the service life of components, and by replacing outmoded bearings and seals with newer designs. Steam-turbine operators are pressed with the challenge of keeping their aging machines functioning in the face of wear problems that are exacerbated by the demand for higher efficiencies. These problems include intense thermal cycling during both start-up and shutdown, water particles in steam and solid particles in the air that pit smooth surfaces, and load changes that cause metal fatigue.

  15. Study of advanced radial outflow turbine for solar steam Rankine engines

    NASA Technical Reports Server (NTRS)

    Martin, C.; Kolenc, T.

    1979-01-01

    The performance characteristics of various steam Rankine engine configurations for solar electric power generation were investigated. A radial outflow steam turbine was investigated to determine: (1) a method for predicting performance from experimental data; (2) the flexibility of a single design with regard to power output and pressure ratio; and (3) the effect of varying the number of turbine stages. All turbine designs were restricted to be compatible with commercially available gearboxes and generators. A study of several operating methods and control schemes for the steam Rankine engine shows that from an efficiency and control simplicity standpoint, the best approach is to hold turbine inlet temperature constant, vary turbine inlet pressure to match load, and allow condenser temperature to float maintaining constant heat rejection load.

  16. Modeling Creep-Fatigue-Environment Interactions in Steam Turbine Rotor Materials for Advanced Ultra-supercritical Coal Power Plants

    SciTech Connect

    Shen, Chen

    2014-04-01

    The goal of this project is to model creep-fatigue-environment interactions in steam turbine rotor materials for advanced ultra-supercritical (A-USC) coal power Alloy 282 plants, to develop and demonstrate computational algorithms for alloy property predictions, and to determine and model key mechanisms that contribute to the damages caused by creep-fatigue-environment interactions.

  17. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    SciTech Connect

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which

  18. Steam generators, turbines, and condensers. Volume six

    SciTech Connect

    Not Available

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make.), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries).

  19. Steam turbine materials and corrosion

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Dogan, O.N.; Rawers, J.C.; Schrems, K.K.; Ziomek-Moroz, M.

    2007-12-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760°C. This project examines the steamside oxidation of candidate alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines. As part of this research a concern has arisen about the possibility of high chromia evaporation rates of protective scales in the turbine. A model to calculate chromia evaporation rates is presented.

  20. Regenerative superheated steam turbine cycles

    NASA Technical Reports Server (NTRS)

    Fuller, L. C.; Stovall, T. K.

    1980-01-01

    PRESTO computer program was developed to analyze performance of wide range of steam turbine cycles with special attention given to regenerative superheated steam turbine cycles. It can be used to model standard turbine cycles, including such features as process steam extraction, induction and feedwater heating by external sources, peaking, and high back pressure. Expansion line efficiencies, exhaust loss, leakages, mechanical losses, and generator losses are used to calculate cycle heat rate and generator output. Program provides power engineer with flexible aid for design and analysis of steam turbine systems.

  1. The value of steam turbine upgrades

    SciTech Connect

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  2. Steam Turbine Materials and Corrosion

    SciTech Connect

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  3. Designing an ultrasupercritical steam turbine

    SciTech Connect

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  4. 8. TURBINE DECK (UPPER FLOOR) INSIDE STEAM PLANT, SHOWING STEAM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. TURBINE DECK (UPPER FLOOR) INSIDE STEAM PLANT, SHOWING STEAM TURBINES AND GENERATORS, LOOKING NORTH. November 13, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  5. Steam turbine materials and corrosion

    SciTech Connect

    Holcomb, G.R.; Ziomek-Moroz, M.

    2007-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines. The list of alloys being examined is discussed, including the addition of new alloys to the study. These include alloy 625, selected because of its use as one of the two alloys used for turbine rotors, valves, casings, blading and bolts in the European AD700 full-scale demonstration plant (Scholven Unit F). The other alloy, alloy 617, is already one of the alloys currently being examined by this project. Other new alloys to the study are the three round robin alloys in the UK-US collaboration: alloys 740, TP347HFG, and T92. Progress on the project is presented on cyclic oxidation in 50% air – 50% water vapor, furnace exposures in moist air, and thermogravimetric analysis in argon with oxygen saturated steam. An update on the progress towards obtaining an apparatus for high pressure exposures is given.

  6. ADVANCED STEAM GENERATORS

    SciTech Connect

    Richards, Geo. A.; Casleton, Kent H.; Lewis, Robie E.; Rogers, William A.; Woike, Mark R.; Willis; Brian P.

    2001-11-06

    Concerns about climate change have encouraged significant interest in concepts for ultra-low or ''zero''-emissions power generation systems. In some proposed concepts, nitrogen is removed from the combustion air and replaced with another diluent such as carbon dioxide or steam. In this way, formation of nitrogen oxides is prevented, and the exhaust stream can be separated into concentrated CO{sub 2} and steam or water streams. The concentrated CO{sub 2} stream could then serve as input to a CO{sub 2} sequestration process or utilized in some other way. Some of these concepts are illustrated in Figure 1. This project is an investigation of one approach to ''zero'' emission power generation. Oxy-fuel combustion is used with steam as diluent in a power cycle proposed by Clean Energy Systems, Inc. (CES) [1,2]. In oxy-fuel combustion, air separation is used to produce nearly pure oxygen for combustion. In this particular concept, the combustion temperatures are moderated by steam as a diluent. An advantage of this technique is that water in the product stream can be condensed with relative ease, leaving a pure CO{sub 2} stream suitable for sequestration. Because most of the atmospheric nitrogen has been separated from the oxidant, the potential to form any NOx pollutant is very small. Trace quantities of any minor pollutants species that do form are captured with the CO{sub 2} or can be readily removed from the condensate. The result is a nearly zero-emission power plant. A sketch of the turbine system proposed by CES is shown in Figure 2. NETL is working with CES to develop a reheat combustor for this application. The reheat combustion application is unusual even among oxy-fuel combustion applications. Most often, oxy-fuel combustion is carried out with the intent of producing very high temperatures for heat transfer to a product. In the reheat case, incoming steam is mixed with the oxygen and natural gas fuel to control the temperature of the output stream to about

  7. Ultra supercritical turbines--steam oxidation

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  8. Steam-injected gas turbine analysis: Steam rates

    SciTech Connect

    Rice, I.G.

    1995-04-01

    This paper presents an analysis of steam rates in steam-injected gas turbines (simple and reheat). In considering a gas turbine of this type, the steam-injection flow is separated from the main gas stream for analysis. Dalton`s and Avogadro`s laws of partial pressure and gas mixtures are applied. Results obtained provide for the accurate determination of heat input, gas expansion based on partial pressures, and heat-rejection steam-enthalpy points.

  9. ADVANCED TURBINE SYSTEMS PROGRAM

    SciTech Connect

    Gregory Gaul

    2004-04-21

    Natural gas combustion turbines are rapidly becoming the primary technology of choice for generating electricity. At least half of the new generating capacity added in the US over the next twenty years will be combustion turbine systems. The Department of Energy has cosponsored with Siemens Westinghouse, a program to maintain the technology lead in gas turbine systems. The very ambitious eight year program was designed to demonstrate a highly efficient and commercially acceptable power plant, with the ability to fire a wide range of fuels. The main goal of the Advanced Turbine Systems (ATS) Program was to develop ultra-high efficiency, environmentally superior and cost effective competitive gas turbine systems for base load application in utility, independent power producer and industrial markets. Performance targets were focused on natural gas as a fuel and included: System efficiency that exceeds 60% (lower heating value basis); Less than 10 ppmv NO{sub x} emissions without the use of post combustion controls; Busbar electricity that are less than 10% of state of the art systems; Reliability-Availability-Maintainability (RAM) equivalent to current systems; Water consumption minimized to levels consistent with cost and efficiency goals; and Commercial systems by the year 2000. In a parallel effort, the program was to focus on adapting the ATS engine to coal-derived or biomass fuels. In Phase 1 of the ATS Program, preliminary investigators on different gas turbine cycles demonstrated that net plant LHV based efficiency greater than 60% was achievable. In Phase 2 the more promising cycles were evaluated in greater detail and the closed-loop steam-cooled combined cycle was selected for development because it offered the best solution with least risk for achieving the ATS Program goals for plant efficiency, emissions, cost of electricity and RAM. Phase 2 also involved conceptual ATS engine and plant design and technology developments in aerodynamics, sealing

  10. Advanced rotor forgings for high-temperature steam turbines. Volume 1. Ingot and forging production. Final report

    SciTech Connect

    Swaminathan, V.P.; Steiner, J.E.; Mitchell, A.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation.

  11. Brush Seals for Improved Steam Turbine Performance

    NASA Technical Reports Server (NTRS)

    Turnquist, Norman; Chupp, Ray; Baily, Fred; Burnett, Mark; Rivas, Flor; Bowsher, Aaron; Crudgington, Peter

    2006-01-01

    GE Energy has retrofitted brush seals into more than 19 operating steam turbines. Brush seals offer superior leakage control compared to labyrinth seals, owing to their compliant nature and ability to maintain very tight clearances to the rotating shaft. Seal designs have been established for steam turbines ranging in size from 12 MW to over 1200 MW, including fossil, nuclear, combined-cycle and industrial applications. Steam turbines present unique design challenges that must be addressed to ensure that the potential performance benefits of brush seals are realized. Brush seals can have important effects on the overall turbine system that must be taken into account to assure reliable operation. Subscale rig tests are instrumental to understanding seal behavior under simulated steam-turbine operating conditions, prior to installing brush seals in the field. This presentation discusses the technical challenges of designing brush seals for steam turbines; subscale testing; performance benefits of brush seals; overall system effects; and field applications.

  12. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  13. Steam cooling system for a gas turbine

    DOEpatents

    Wilson, Ian David; Barb, Kevin Joseph; Li, Ming Cheng; Hyde, Susan Marie; Mashey, Thomas Charles; Wesorick, Ronald Richard; Glynn, Christopher Charles; Hemsworth, Martin C.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  14. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOEpatents

    Tomlinson, Leroy Omar; Smith, Raub Warfield

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  15. Steam turbine upgrading: low-hanging fruit

    SciTech Connect

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  16. Steam conservation and boiler plant efficiency advancements

    SciTech Connect

    Fiorino, D.P.

    1999-07-01

    This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing complex. They were: (1) Reheating of dehumidified clean room makeup air with heat extracted during precooling; (2) Preheating of deionization feedwater with refrigerant heat of condensation; (3) Preheating of boiler combustion air with heat extracted from boiler flue gas; (4) Preheating of boiler feedwater with heat extracted from gas turbine exhaust; (5) Variable-speed operation of boiler feedwater pumps and forced-draft fans; and (6) Preheating of boiler makeup water with heat extracted from boiler surface blow-down. The first two advancements (steam conservation measures) saved about $1,010,000 per year by using recovered waste heat rather than steam-derived heat at selected heating loads. The last four advancements (boiler plant efficiency measures) reduced the cost of steam produced by about 13%, or $293,500 per year, by reducing use of natural gas and electricity at the steam boiler plant. These advancements should prove of interest to industrial energy users faced with replacement of aging, inefficient boiler plants, rising fuel and power prices, and increasing pressures to reduce operating costs in order to enhance competitiveness.

  17. 23. STEAM PLANT TURBINE DECK FROM NORTH END OF BUILDING, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    23. STEAM PLANT TURBINE DECK FROM NORTH END OF BUILDING, SHOWING FOURTH STEAM UNIT IN PLACE AT FAR SOUTH END. April 6, 1950 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  18. Cascaded humidified advanced turbine

    SciTech Connect

    Nakhamkin, M.; Swenson, E.C.; Cohn, A.; Bradshaw, D.; Taylor, R.; Wilson, J.M.; Gaul, G.; Jahnke, F.; Polsky, M.

    1995-05-01

    This article describes how, by combining the best features of simple- and combined-cycle gas turbine power plants, the CHAT cycle concept offers power producers a clean, more efficient and less expensive alternative to both. The patented cascaded advanced turbine and its cascaded humidified advanced turbine (CHAT) derivative offer utilities and other power producers a practical advanced gas turbine power plant by combining commercially-available gas turbine and industrial compressor technologies in a unique way. Compared to combined-cycle plants, a CHAT power plant has lower emissions and specific capital costs-approximately 20 percent lower than what is presently available. Further, CHAT`s operating characteristics are especially well-suited to load following quick start-up scenarios and they are less susceptible to power degradation from higher ambient air temperature conditions.

  19. Selection of labyrinth seals in steam turbines

    NASA Astrophysics Data System (ADS)

    Kostyuk, A. G.

    2015-01-01

    The efficiency, vibration stability, operational durability, and cost of the main types of peripheral seals used in steam turbines are considered. A comparison between the conventional and honeycomb seals is given. Conditions subject to which replacement of conventional seals by honeycomb ones can be justified are pointed out. The use of variable-pitch multicomb seals as the most promising ones is recommended.

  20. Development of Advanced Seals for Industrial Turbine Applications

    NASA Astrophysics Data System (ADS)

    Chupp, Raymond E.; Aksit, Mahmut F.; Ghasripoor, Farshad; Turnquist, Norman A.; Dinc, Saim; Mortzheim, Jason; Demiroglu, Mehmet

    2002-10-01

    A critical area being addressed to improve industrial turbine performance is reducing the parasitic leakage flows through the various static and dynamic seals. Implementation of advanced seals into General Electric (GE) industrial turbines has progressed well over the last few years with significant operating performance gains achieved. Advanced static seals have been placed in gas turbine hot gas-path junctions and steam turbine packing ring segment end gaps. Brush seals have significantly decreased labyrinth seal leakages in gas turbine compressors and turbine interstages, steam turbine interstage and end packings, industrial compressor shaft seals, and generator seals. Abradable seals are being developed for blade-tip locations in various turbine locations. This presentation summarizes the status of advanced seal development for industrial turbines at GE.

  1. Rotor thermal stress monitoring in steam turbines

    NASA Astrophysics Data System (ADS)

    Antonín, Bouberle; Jan, Jakl; Jindřich, Liška

    2015-11-01

    One of the issues of steam turbines diagnostics is monitoring of rotor thermal stress that arises from nonuniform temperature field. The effort of steam turbine operator is to operate steam turbine in such conditions, that rotor thermal stress doesn't exceed the specified limits. If rotor thermal stress limits are exceeded for a long time during machine operation, the rotor fatigue life is shortened and this may lead to unexpected machine failure. Thermal stress plays important role during turbine cold startup, when occur the most significant differences of temperatures through rotor cross section. The temperature field can't be measured directly in the entire rotor cross section and standardly the temperature is measured by thermocouple mounted in stator part. From this reason method for numerical solution of partial differential equation of heat propagation through rotor cross section must be combined with method for calculation of temperature on rotor surface. In the first part of this article, the application of finite volume method for calculation of rotor thermal stress is described. The second part of article deals with optimal trend generation of thermal flux, that could be used for optimal machine loading.

  2. ADVANCED TURBINE SYSTEMS PROGRAM

    SciTech Connect

    Sy Ali

    2002-03-01

    The market for power generation equipment is undergoing a tremendous transformation. The traditional electric utility industry is restructuring, promising new opportunities and challenges for all facilities to meet their demands for electric and thermal energy. Now more than ever, facilities have a host of options to choose from, including new distributed generation (DG) technologies that are entering the market as well as existing DG options that are improving in cost and performance. The market is beginning to recognize that some of these users have needs beyond traditional grid-based power. Together, these changes are motivating commercial and industrial facilities to re-evaluate their current mix of energy services. One of the emerging generating options is a new breed of advanced fuel cells. While there are a variety of fuel cell technologies being developed, the solid oxide fuel cells (SOFC) and molten carbonate fuel cells (MCFC) are especially promising, with their electric efficiency expected around 50-60 percent and their ability to generate either hot water or high quality steam. In addition, they both have the attractive characteristics of all fuel cells--relatively small siting footprint, rapid response to changing loads, very low emissions, quiet operation, and an inherently modular design lending itself to capacity expansion at predictable unit cost with reasonably short lead times. The objectives of this project are to:(1) Estimate the market potential for high efficiency fuel cell hybrids in the U.S.;(2) Segment market size by commercial, industrial, and other key markets;(3) Identify and evaluate potential early adopters; and(4) Develop results that will help prioritize and target future R&D investments. The study focuses on high efficiency MCFC- and SOFC-based hybrids and competing systems such as gas turbines, reciprocating engines, fuel cells and traditional grid service. Specific regions in the country have been identified where these

  3. Compatibility of gas turbine materials with steam cooling

    SciTech Connect

    Desai, V.; Tamboli, D.; Patel, Y.

    1995-10-01

    Gas turbines had been traditionally used for peak load plants and remote locations as they offer advantage of low installation costs and quick start up time. Their use as a base load generator had not been feasible owing to their poor efficiency. However, with the advent of gas turbines based combined cycle plants (CCPs), continued advances in efficiency are being made. Coupled with ultra low NO{sub x} emissions, coal compatibility and higher unit output, gas turbines are now competing with conventional power plants for base load power generation. Currently, the turbines are designed with TIT of 2300{degrees}F and metal temperatures are maintained around 1700{degrees}F by using air cooling. New higher efficiency ATS turbines will have TIT as high as 2700{degrees}F. To withstand this high temperature improved materials, coatings, and advances in cooling system and design are warranted. Development of advanced materials with better capabilities specifically for land base applications are time consuming and may not be available by ATS time frame or may prove costly for the first generation ATS gas turbines. Therefore improvement in the cooling system of hot components, which can take place in a relatively shorter time frame, is important. One way to improve cooling efficiency is to use better cooling agent. Steam as an alternate cooling agent offers attractive advantages because of its higher specific heat (almost twice that of air) and lower viscosity.

  4. Large steam turbine repair: A survey

    SciTech Connect

    Findlan, S.J.; Lube, B. )

    1991-07-01

    This report covers a survey taken to document the current state-of-the-art in repairs to large steam turbines. One objective was to provide information to assist utilities in making repair or replacement decisions. The survey revealed that a large number of repairs have been successfully repaired involving both mechanical and welding repair techniques. Repair techniques have been improving in recent years and are being used more frequently. No guidelines or codes exist for the repair of steam turbine components so each repair is primarily controlled by agreement between the utility, contractor and insurer. Types of repairs are reviewed in this report and in addition, the capabilities of various contractors who are currently active in providing repair service. 40 refs., 10 figs., 4 tabs.

  5. Prospective steam turbines for combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kultyshev, A. Yu.

    2008-08-01

    The design features and basic thermal scheme of the steam turbines developed on the basis of series-produced steam turbines of ZAO Ural Turbine Works for combined-cycle plants are presented, and their efficiency during operation as part of these plants is considered.

  6. Thermoelastic steam turbine rotor control based on neural network

    NASA Astrophysics Data System (ADS)

    Rzadkowski, Romuald; Dominiczak, Krzysztof; Radulski, Wojciech; Szczepanik, R.

    2015-12-01

    Considered here are Nonlinear Auto-Regressive neural networks with eXogenous inputs (NARX) as a mathematical model of a steam turbine rotor for controlling steam turbine stress on-line. In order to obtain neural networks that locate critical stress and temperature points in the steam turbine during transient states, an FE rotor model was built. This model was used to train the neural networks on the basis of steam turbine transient operating data. The training included nonlinearity related to steam turbine expansion, heat exchange and rotor material properties during transients. Simultaneous neural networks are algorithms which can be implemented on PLC controllers. This allows for the application neural networks to control steam turbine stress in industrial power plants.

  7. 11. Power room, view of Westinghouse steam turbine: turbine RPM6,000, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. Power room, view of Westinghouse steam turbine: turbine RPM-6,000, governor RPM-1017, turbine number 8695, manufactured by Westinghouse Electric Manufacturing company, East Pittsburg, Pennsylvania - Norfolk Manufacturing Company Cotton Mill, 90 Milton Street, Dedham, Norfolk County, MA

  8. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  9. 20. BASE OF STEAM TURBINE NO. 1 UNDER CONSTRUCTION, SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. BASE OF STEAM TURBINE NO. 1 UNDER CONSTRUCTION, SHOWING WORTHINGTON CONDENSER IN PLACE. April 14, 1941 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  10. Advanced turbine systems program

    SciTech Connect

    Wilkes, C.; Mukavetz, D.W.; Knickerbocker, T.K.; Ali, S.A.

    1992-01-01

    In accordance with the goals of the DOE program, improvements in the gas turbine are the primary focus of Allison activity during Phase I. To this end Allison conducted a survey of potentially applicable gas turbine cycles and selected the advanced combined cycle as reference system. Extensive analysis of two versions of the advanced combined cycle was performed against the requirement for a 60% thermal efficiency (LHV) utility-sized, natural gas fired system. This analysis resulted in technology requirements for this system. Additional analysis determined emissions potential for the system, established a coal-fueled derivative system and a commercialization plan. This report deals with the technical requirements for a system that meets the thermal efficiency goal. Allison initially investigated four basic thermodynamic cycles: Humid air turbine, intercalate-recuperated systems, advanced combined cycle, chemically recuperated cycle. Our survey and cycle analysis indicated that au had the potential of reaching 60% thermal efficiency. We also concluded that engine hot section technology would be a critical technology regardless of which cycle was chosen. Based on this result Allison chose to concentrate on the advanced combined cycle. This cycle is well known and understood by the utility turbine user community and is therefore likely to be acceptable to users.

  11. Advanced turbine systems program

    SciTech Connect

    Wilkes, C.; Mukavetz, D.W.; Knickerbocker, T.K.; Ali, S.A.

    1992-12-31

    In accordance with the goals of the DOE program, improvements in the gas turbine are the primary focus of Allison activity during Phase I. To this end Allison conducted a survey of potentially applicable gas turbine cycles and selected the advanced combined cycle as reference system. Extensive analysis of two versions of the advanced combined cycle was performed against the requirement for a 60% thermal efficiency (LHV) utility-sized, natural gas fired system. This analysis resulted in technology requirements for this system. Additional analysis determined emissions potential for the system, established a coal-fueled derivative system and a commercialization plan. This report deals with the technical requirements for a system that meets the thermal efficiency goal. Allison initially investigated four basic thermodynamic cycles: Humid air turbine, intercalate-recuperated systems, advanced combined cycle, chemically recuperated cycle. Our survey and cycle analysis indicated that au had the potential of reaching 60% thermal efficiency. We also concluded that engine hot section technology would be a critical technology regardless of which cycle was chosen. Based on this result Allison chose to concentrate on the advanced combined cycle. This cycle is well known and understood by the utility turbine user community and is therefore likely to be acceptable to users.

  12. Advanced Gas Turbine (AGT)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The development and progress of the Advanced Gas Turbine engine program is examined. An analysis of the role of ceramics in the design and major engine components is included. Projected fuel economy, emissions and performance standards, and versatility in fuel use are also discussed.

  13. Advanced rotor forgings for high-temperature steam turbines. Volume 2. Mechanical property evaluation. Final report. [CrMoV steels

    SciTech Connect

    Swaminathan, V.P.; Landes, J.D.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation. 40 refs., 84 figs., 15 tabs.

  14. Advanced wind turbine design

    SciTech Connect

    Jamieson, P.M.; Jaffrey, A.

    1995-09-01

    Garrad Hassan have a project in progress funded by the UK Department of Trade and Industry (DTI) to assess the prospects and cost benefits of advanced wind turbine design. In the course of this work, a new concept, the coned rotor design, has been developed. This enables a wind turbine system to operate in effect with variable rotor diameter augmenting energy capture in light winds and shedding loads in storm conditions. Comparisons with conventional design suggest that a major benefit in reduced cost of wind generated electricity may be possible.

  15. Advanced Hydrogen Turbine Development

    SciTech Connect

    Marra, John

    2015-09-30

    Under the sponsorship of the U.S. Department of Energy (DOE) National Energy Technology Laboratories, Siemens has completed the Advanced Hydrogen Turbine Development Program to develop an advanced gas turbine for incorporation into future coal-based Integrated Gasification Combined Cycle (IGCC) plants. All the scheduled DOE Milestones were completed and significant technical progress was made in the development of new technologies and concepts. Advanced computer simulations and modeling, as well as subscale, full scale laboratory, rig and engine testing were utilized to evaluate and select concepts for further development. Program Requirements of: A 3 to 5 percentage point improvement in overall plant combined cycle efficiency when compared to the reference baseline plant; 20 to 30 percent reduction in overall plant capital cost when compared to the reference baseline plant; and NOx emissions of 2 PPM out of the stack. were all met. The program was completed on schedule and within the allotted budget

  16. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, Paul W.; Bannister, Ronald L.

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  17. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  18. Flow studies in a wet steam turbine

    NASA Technical Reports Server (NTRS)

    Evans, D. H.; Pouchot, W. D.

    1974-01-01

    The design and test results of a four stage wet vapor turbine operating with slightly superheated inlet steam and expanding to 10% exit moisture are presented. High speed movies at 3000 frames per second of liquid movement on the pressure side and along the trailing edge of the last stator blade are discussed along with back lighted photographs of moisture drops as they were torn from the stator blade trailing edge. Movies at lower framing rates were also taken of the exit of the last rotating blade and the casing moisture removal slot located in line with the rotor blade shroud. Also moisture removal data are presented of casing slot removal at the exit of the third and fourth rotor blades and for slots located in the trailing edge of the last stator blade. Finally, the degradation of turbine thermodynamic performance due to condensation formation and movement is discussed.

  19. Cogeneration steam turbines for combined-cycle installations of 170 230 MW

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kogan, P. V.; Kultyshev, A. Yu.

    2008-06-01

    Design specifics, principal thermal schemes, and efficiency of cogeneration steam turbines operating as part of combined-cycle installations are considered. These turbines are developed on the basis of serially manufactured steam turbines of ZAO Ural Turbine Works.

  20. 2D-simulation of wet steam flow in a steam turbine with spontaneous condensation

    NASA Astrophysics Data System (ADS)

    Sun, Lan-Xin; Zheng, Qun; Liu, Shun-Long

    2007-06-01

    Removal of condensates from wet steam flow in the last stages of steam turbines significantly promotes stage efficiency and prevents erosion of rotors. In this paper, homogeneous spontaneous condensation in transonic steam flow in the 2-D rotor-tip section of a stage turbine is investigated. Calculated results agree with experimental data reasonably well. On the basis of the above work, a 2-D numerical simulation of wet steam flow in adjacent root sections of a complex steam turbine stage was carried out. Computational results were analyzed and provide insights into effective removal of humidity.

  1. Single pressure steam bottoming cycle for gas turbines combined cycle

    SciTech Connect

    Zervos, N.

    1990-01-30

    This patent describes a process for recapturing waste heat from the exhaust of a gas turbine to drive a high pressure-high temperature steam turbine and a low pressure steam turbine. It comprises: delivering the exhaust of the gas turbine to the hot side of an economizer-reheater apparatus; delivering a heated stream of feedwater and recycled condensate through the cold side of the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus to elevate the temperature below the pinch point of the boiler; delivering the discharge from the high pressure-high temperature steam turbine through the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus; driving the high pressure-high temperature steam turbine with the discharge stream of feedwater and recycled condensate which is heated to a temperature below the pinch point of the boiler by the economizer-reheater apparatus; and driving the low pressure steam turbine with the discharged stream of the high pressure-high temperature steam turbine reheated below the pinch point of the boiler by the economizer-reheater apparatus.

  2. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Wenglarz, R.A.

    1994-08-01

    Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO{sub x} emissions from fuel-bound nitrogen, and greater understanding of deposition/erosion/corrosion and their control. Several Advanced Coal-Fueled Gas Turbine Systems programs were awarded to gas turbine manufacturers for for components development and proof of concept tests; one of these was Allison. Tests were conducted in a subscale coal combustion facility and a full-scale facility operating a coal combustor sized to the Allison Model 501-K industrial turbine. A rich-quench-lean (RQL), low nitrogen oxide combustor design incorporating hot gas cleanup was developed for coal fuels; this should also be applicable to biomass, etc. The combustor tests showed NO{sub x} and CO emissions {le} levels for turbines operating with natural gas. Water washing of vanes from the turbine removed the deposits. Systems and economic evaluations identified two possible applications for RQL turbines: Cogeneration plants based on Allison 501-K turbine (output 3.7 MW(e), 23,000 lbs/hr steam) and combined cycle power plants based on 50 MW or larger gas turbines. Coal-fueled cogeneration plant configurations were defined and evaluated for site specific factors. A coal-fueled turbine combined cycle plant design was identified which is simple, compact, and results in lower capital cost, with comparable efficiency and low emissions relative to other coal technologies (gasification, advanced PFBC).

  3. 22. STEAM PLANT TURBINE DECK FROM SOUTH END OF BUILDING, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. STEAM PLANT TURBINE DECK FROM SOUTH END OF BUILDING, SHOWING TOPS OF DIESEL ENGINES AT FAR NORTH END, PRIOR TO INSTALLATION OF STEAM UNIT NO. 4. Ca. 1948 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  4. Advanced turbine study

    NASA Technical Reports Server (NTRS)

    Castro, J. H.

    1985-01-01

    The feasibility of an advanced convective cooling concept applied to rocket turbine airfoils which operate in a high pressure hydrogen and methane environment was investigated. The concept consists of a central structural member in which grooves are machined. The grooves are temporarily filled with a removable filler and the entire airfoil is covered with a layer of electroformed nickel, or nickel base alloy. After removal of the filler, the low thermal resistance of the nickel closure causes the wall temperature to be reduced by heat transfer to the coolant. The program is divided in the following tasks: (1) turbine performance appraisal; (2) coolant geometry evaluation; (3) test hardware design and analysis; and (4) test airfoil fabrication.

  5. New ferritic steels increase the thermal efficiency of steam turbines

    SciTech Connect

    Mayer, K.H.; Bakker, W.T.

    1996-12-31

    The further development of ferritic high-temperature-resistant 9--11%Cr steels has paved the way for fossil-fired power stations to be operated at turbine steam inlet temperatures of up to around 600 C and high supercritical steam pressures with a distinct improvement in thermal efficiency, a significant contribution towards reducing the environmental impact of SO{sub 2}, NO{sub x} and CO{sub 2} emissions and to a more economical utilization of fossil fuels. Advances in the development of these steels are primarily attributable to joint research projects undertaken by the manufacturers and operators of power stations in Japan (EPDC), in the USA (EPRI) and in Europe (COST 501). The report gives details on the results achieved under EPRI Research Project RP 140 3-15/23 on the creep behavior of modified 9%CrMo cast steel used in the manufacture of steam turbines for coal-fired power plants. The modified 9%CrMo cast steel also offers great benefits as regards improving the useful life and thermal efficiency of existing power plants.

  6. Geothermal noncondensable gas removal from turbine inlet steam

    SciTech Connect

    Coury, G.; Guillen, H.V.; Cruz, D.H.

    1996-12-31

    Noncondensable gas (NCG), which is always present in geothermal steam, causes power plant inefficiencies that result in increased steam consumption and higher plant costs. In many steam fields over the world, the NCG content exceeds 5%w in the steam, a level at which steam consumption and costs increase rapidly as a function of the NCG concentration. Steam rates increase as the NCG level rises because of two factors. First, the steam jet ejectors and vacuum pumps that evacuate NCG from the turbine-condenser require more steam and electric power for their operation. Second, higher gas levels lead to a higher condenser pressure (that is, a higher turbine outlet pressure), thus yielding a lower power output per unit of steam feeding the turbine. The increased steam rate leads to higher costs for steam field development. Cooling water consumption also increases per unit of net power output when the NCG level increases, mainly due to the added cooling needs of the inter and after condensers within the vacuum system. Thus, costs of the cooling water system, and parasitic power losses within the circulating pump and tower fans, will also increase. These problems can be alleviated when a reboiler system is used for steam cleaning--that is, the reboiler system removes NCG from steam upstream of the turbine. This is accomplished with a simple, standard heat exchanger (the reboiler) within which geothermal steam is condensed and its NCG components are discharged. The heat of condensation is used to produce NCG-free steam by evaporation of clean water. The source of clean water is the same condensate recovered from condensing steam. The reboiler system design and operation is described, and then applied to the Botong geothermal plant on Luzon in the Philippines. The reduction in steam rate and cooling water usage is summarized.

  7. Features of steam turbine cooling by the example of an SKR-100 turbine for supercritical steam parameters

    NASA Astrophysics Data System (ADS)

    Arkadyev, B. A.

    2015-10-01

    Basic principles of cooling of high-temperature steam turbines and constructive solutions used for development of the world's first cooled steam turbine SKR-100 (R-100-300) are described. Principal differences between the thermodynamic properties of cooling medium in the steam and gas turbines and the preference of making flow passes of cooled cylinders of steam turbines as reactive are shown. Some of its operation results and their conclusions are given. This turbine with a power of 100 MW, initial steam parameters approximately 30 MPa and 650°C, and back pressure 3 MPa was made by a Kharkov turbine plant in 1961 and ran successfully at a Kashira GRES (state district power plant) up to 1979, when it was taken out of use in a still fully operating condition. For comparison, some data on construction features and operation results of the super-high pressure cylinder of steam turbines of American Philo 6 (made by General Electric Co.) and Eddystone 1 (made by Westinghouse Co.) power generating units, which are close to the SKR-100 turbine by design initial steam parameters and the implementation time, are given. The high operational reliability and effectiveness of the cooling system that was used in the super-high pressure cylinder of the SKR-100 turbine of the power-generating unit, which were demonstrated in operation, confirms rightfulness and expediency of principles and constructive solutions laid at its development. As process steam temperatures are increased, the realization of the proposed approach to cooling of multistage turbines makes it possible to limit for large turbine parts the application of new, more expensive high-temperature materials, which are required for making steam boilers, and, in some cases, to do completely away with their utilization.

  8. Advanced Hydrogen Turbine Development

    SciTech Connect

    Joesph Fadok

    2008-01-01

    advanced hydrogen turbine that meets the aggressive targets set forth for the advanced hydrogen turbine, including increased rotor inlet temperature (RIT), lower total cooling and leakage air (TCLA) flow, higher pressure ratio, and higher mass flow through the turbine compared to the baseline. Maintaining efficiency with high mass flow Syngas combustion is achieved using a large high AN2 blade 4, which has been identified as a significant advancement beyond the current state-of-the-art. Preliminary results showed feasibility of a rotor system capable of increased power output and operating conditions above the baseline. In addition, several concepts were developed for casing components to address higher operating conditions. Rare earth modified bond coat for the purpose of reducing oxidation and TBC spallation demonstrated an increase in TBC spallation life of almost 40%. The results from Phase 1 identified two TBC compositions which satisfy the thermal conductivity requirements and have demonstrated phase stability up to temperatures of 1850 C. The potential to join alloys using a bonding process has been demonstrated and initial HVOF spray deposition trials were promising. The qualitative ranking of alloys and coatings in environmental conditions was also performed using isothermal tests where significant variations in alloy degradation were observed as a function of gas composition. Initial basic system configuration schematics and working system descriptions have been produced to define key boundary data and support estimation of costs. Review of existing materials in use for hydrogen transportation show benefits or tradeoffs for materials that could be used in this type of applications. Hydrogen safety will become a larger risk than when using natural gas fuel as the work done to date in other areas has shown direct implications for this type of use. Studies were conducted which showed reduced CO{sub 2} and NOx emissions with increased plant efficiency. An approach to

  9. Improvement of the designs of steam turbines produced by the ZAO ural turbine works

    NASA Astrophysics Data System (ADS)

    Valamin, A. E.; Ivanovskii, A. A.; Sakhnin, Yu. A.

    2011-01-01

    We present fundamentally new design solutions aimed at making the steam turbines produced by the ZAO Ural Turbine Works more reliable, economically efficient, maneuverable, and suitable for massscale production.

  10. A hypothetical profile of ordinary steam turbines with reduced cost and enhanced reliability for contemporary conditions

    SciTech Connect

    Leyzerovich, A.S.

    1998-12-31

    Power steam turbines should be characterized with the reduced cost and enhanced reliability and designed on the basis of experience in steam turbine design and operation accumulated in the world`s practice for the latest years. Currently, such turbines have to be particularly matched with requirements of operation for deregulated power systems; so they should be capable of operating in both base-load and cycling modes. It seems reasonable to have such turbines with the single capacity about 250--400 MW, supercritical main steam pressure, and single steam reheat. This makes it possible to design such turbines with the minimum specific metal amount and length, with the integrated HP-IP and one two-flow LP cylinders. With existing ferritic and martensitic-class steels, the main and reheat steam temperatures can be chosen at the level of 565--580 C (1050--1075 F) without remarkable supplemental expenditures and a sacrifice of reliability. To reduce the capital cost and simplify operation and maintenance, the turbine`s regenerative system can be designed deaeratorless with motor-driven boiler-feed pumps. Such turbines could be used to replace existing old turbines with minimum expenditures. They can also be combined with large high-temperature gas-turbine sets to shape highly efficient combined-cycle units. There exist various design and technological decisions to enhance the turbine reliability and efficiency; they are well worked up and verified in long-term operation practice of different countries. For reliable and efficient operation, the turbine should be furnished with advanced automatic and automated control, diagnostic monitoring, and informative support for the operational personnel.

  11. Variable speed, condensing steam turbine and power system

    SciTech Connect

    Kelly, D.A.

    1980-09-30

    The variable speed condensing steam turbine is a simplified and effective steam expander which is built mainly of simple, lowcost sheet metal parts and is designed to provide a variable speed/torque output range. The turbine concept is based on the past tesla turbine principle of equally spaced rotor discs to provide a long helical path for steam expansion with high operating efficiency and minimum friction. Unlike the cylindrical tesla turbine this unit is in conical form with uniformly varying diameter discs used to provide a variable speed/torque power output range. A further purpose of having a uniform conical housing and uniformly increasing diameter discs is to achieve maximum steam expansion which will lead to rapid steam condensation, or a precondensation condition for the expended steam passing through the conical turbine. A fuel conservation feature of the condensing turbine is a provision for separating hydrogen gas from a portion of the expanded/expended steam which will be conducted to the external fuel burner of the vapor generator, as part of the complete power system.

  12. Arabelle: The most powerful steam turbine in the world

    SciTech Connect

    Lamarque, F.; Deloroix, V.

    1998-07-01

    On the 30th of August 1996 at the CHOOZ power station in the Ardennes, the first 1,500 MW turbine was started up under nuclear steam and connected to the grid. It will reach full power in the spring of 1997, followed shortly afterwards by a second identical machine. This turbine, known as ARABELLE, is currently the most powerful in the world, with a single line rotating at 1,500 rpm. It has been entirely designed, manufactured and installed by the teams of GEC ALSTHOM, within the framework of the Electricite de France N4 PWR program. It represents a new type of nuclear turbine, the fruit of much research and development work which started in the 1980s. It benefits from GEC ALSTHOM's considerable experience in the field of nuclear turbines: 143 machines with a total power output of 100,000 MW and more than ten million hours of operation. It should be remembered that the first 1,000 MW unit for a PWR plant was connected at Fessenheim in 1977, and since then the different EDF plants have been equipped with 58 GEC ALSTHOM turbines, ranging from 1,000 MW to 1,350 MW, this providing the company with a vast amount of information. The process which led to a new design for ARABELLE was based on: Feedback of service experience from previous machines; this provides precious learning material with a view to improving the performance of operating equipment. Research and development work resulting in significant technical advances which could then be integrated into the design of a new generation of turbines. Taking account of the major concerns of the customer-user: Electricite de France (EDF): Improved reliability and operating availability, increased efficiency, reduced investment and maintenance costs.

  13. The Cascaded Humidified Advanced Turbine (CHAT)

    SciTech Connect

    Nakhamkin, M.; Swensen, E.C.; Wilson, J.M.; Gaul, G.; Polsky, M.

    1996-07-01

    This paper introduces the Cascaded Humidified Advanced Turbine (CHAT) plant, a gas turbine based power generation plant utilizing intercooling, reheat, and humidification. It is based upon the integration of an existing heavy duty gas turbine with an additional shaft comprising industrial compressors and high pressure expander. CHAT capitalizes on the latest proven gas turbine technology, which, combined with a sophisticated thermal cycle configuration, results in substantial improvement in gas turbine efficiency, compared to a simple cycle, while still maintaining typical advantages and merits of a combustion turbine plant. Built with a commercial combustion turbine and available industrial compressors and expanders, the CHAT plant does not require extensive product development and testing. As a result, the CHAT power plant can be offered with specific capital costs up to 20 percent lower than the combined cycle plant, and with competing efficiency. Compared to a combined cycle plant, the CHAT plant offers lower emissions (due to air humidification) and other significant operating advantages with regard to start-up time and costs, better efficiency at part load, lower power degradation at higher ambient temperatures, and simpler operations and maintenance due to elimination of the complexities and costs associated with steam production. The CHAT plant also integrates very effectively with coal gasification and particularly well with the water quench design. This feature has been discussed in previous publications.

  14. BOILER HOUSE AND STEAM TURBINE STATION (SOUTHERN DIVISION). PHOTOCOPY FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BOILER HOUSE AND STEAM TURBINE STATION (SOUTHERN DIVISION). PHOTOCOPY FROM c. 1910 VIEW LOOKING EAST. From the collection of the Manchester Historic Association, Manchester, N. H. - Amoskeag Millyard, Canal Street, Manchester, Hillsborough County, NH

  15. Looking south at boiler feedwater pumps (steam turbine pump on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at boiler feedwater pumps (steam turbine pump on left, electric motor pump on right). - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  16. NORTHERN DIVISION BOILER HOUSE AND STEAM TURBINE STATION. PHOTOCOPY OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    NORTHERN DIVISION BOILER HOUSE AND STEAM TURBINE STATION. PHOTOCOPY OF 1909 VIEW LOOKING NORTHEAST. From the collection of the Manchester Historic Association, Manchester, N. H. - Amoskeag Millyard, Canal Street, Manchester, Hillsborough County, NH

  17. Fatigue damage of steam turbine shaft at asynchronous connections of turbine generator to electrical network

    NASA Astrophysics Data System (ADS)

    Bovsunovsky, A. P.

    2015-07-01

    The investigations of cracks growth in the fractured turbine rotors point out at theirs fatigue nature. The main reason of turbine shafts fatigue damage is theirs periodical startups which are typical for steam turbines. Each startup of a turbine is accompanied by the connection of turbine generator to electrical network. During the connection because of the phase shift between the vector of electromotive force of turbine generator and the vector of supply-line voltage the short-term but powerful reactive shaft torque arises. This torque causes torsional vibrations and fatigue damage of turbine shafts of different intensity. Based on the 3D finite element model of turbine shaft of the steam turbine K-200-130 and the mechanical properties of rotor steel there was estimated the fatigue damage of the shaft at its torsional vibrations arising as a result of connection of turbine generator to electric network.

  18. Consider Steam Turbine Drives for Rotating Equipment: Office of Industrial Technologies (OIT) Steam Tip Fact Sheet No.21

    SciTech Connect

    Not Available

    2002-01-01

    Steam turbines are well suited as prime movers for driving boiler feedwater pumps, forced or induced-draft fans, blowers, air compressors, and other rotating equipment. This service generally calls for a backpressure non-condensing steam turbine. The low-pressure steam turbine exhaust is available for feedwater heating, preheating of deaerator makeup water, and/or process requirements.

  19. EPRI research related to the steam turbine generator

    SciTech Connect

    Lansing, N.

    1983-11-01

    This document summarizes current EPRI work related to steam turbine-generators (ST-G's) in terms of individual research activities. It was prepared for the EPRI Steam-Turbine Generator Coordinating Committee to provide a guide to these activities primarily for the benefit of utilities as well as others concerned with ST-G's. Generally, the summaries describe the status of the work as of December 31, 1982, but some status descriptions are more recent.

  20. Steam turbine stress control using NARX neural network

    NASA Astrophysics Data System (ADS)

    Dominiczak, Krzysztof; Rzadkowski, Romuald; Radulski, Wojciech

    2015-11-01

    Considered here is concept of steam turbine stress control, which is based on Nonlinear AutoRegressive neural networks with eXogenous inputs. Using NARX neural networks,whichwere trained based on experimentally validated FE model allows to control stresses in protected thickwalled steam turbine element with FE model quality. Additionally NARX neural network, which were trained base on FE model, includes: nonlinearity of steam expansion in turbine steam path during transients, nonlinearity of heat exchange inside the turbine during transients and nonlinearity of material properties during transients. In this article NARX neural networks stress controls is shown as an example of HP rotor of 18K390 turbine. HP part thermodynamic model as well as heat exchange model in vicinity of HP rotor,whichwere used in FE model of the HP rotor and the HP rotor FE model itself were validated based on experimental data for real turbine transient events. In such a way it is ensured that NARX neural network behave as real HP rotor during steam turbine transient events.

  1. Industrial Advanced Turbine Systems Program overview

    SciTech Connect

    Esbeck, D.W.

    1995-12-31

    DOE`s ATS Program will lead to the development of an optimized, energy efficient, and environmentally friendly gas turbine power systems in the 3 to 20 MW class. Market studies were conducted for application of ATS to the dispersed/distributed electric power generation market. The technology studies have led to the design of a gas-fired, recuperated, industrial size gas turbine. The Ceramic Stationary Gas Turbine program continues. In the High Performance Steam Systems program, a 100 hour development test to prove the advanced 1500 F, 1500 psig system has been successfully completed. A market transformation will take place: the customer will be offered a choice of energy conversion technologies to meet heat and power generation needs into the next century.

  2. A Comparison of Creep-Rupture Tested Cast Alloys HR282, IN740 and 263 for Possible Application in Advanced Ultrasupercritical Steam Turbine and Boiler

    SciTech Connect

    Jablonski, P D; Evens, N; Yamamoto, Y; Maziasz, P

    2011-02-27

    Cast forms of traditionally wrought Ni-base precipitation-strengthened superalloys are being considered for service in the ultra-supercritical conditions (760°C, 35MPa) of next-generation steam boilers and turbines. After casting and homogenization, these alloys were given heat-treatments typical for each in the wrought condition to develop the gamma-prime phase. Specimens machined from castings were creep-rupture tested in air at 800°C. In their wrought forms, alloy 282 is expected to precipitate M23C6 within grain boundaries, alloy 740 is expected to precipitate several grain boundary phases including M23C6, G Phase, and η phase, and alloy 263 has M23C6 and MC within its grain boundaries. This presentation will correlate the observed creep-life of these cast alloys with the microstructures developed during creep-rupture tests, with an emphasis on the phase identification and chemistry of precipitated grain boundary phases. The suitability of these cast forms of traditionally wrought alloys for turbine and boiler components will also be discussed.

  3. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOEpatents

    Burdgick, Steven Sebastian; Sexton, Brendan Francis; Kellock, Iain Robertson

    2002-01-01

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  4. Infrared applications for steam turbine condenser systems

    NASA Astrophysics Data System (ADS)

    Lanius, Mark A.

    2000-03-01

    Infrared inspection of the main steam condensers at the Peach Bottom Atomic Power Station has been utilized successfully in detecting condenser air in-leakage problems. Air in-leakage lowers the condenser's vacuum, thus decreasing the condenser's efficiency. This creates backpressure on the turbine which lowers its efficiency, resulting in fewer megawatts generated. Air in-leakage also creates an increase in off-gas flow which is a radiological concern for both the plant and the public. Inspections are normally performed on the condenser's manway covers and rupture disks prior to an outage during coast down and post outage. The optimum conditions are 100% power and temperature, however, a high radiation field prevents the inspection until reactor power is down to 65% or less. Anomalies are typically indicated by cooling in the effected areas of the air in-leakage. The anomalies are not limited to air in-leakage. Intermittent water out-leakage, due to a heater dump valve cycling, has been detected when visual inspections field nothing.

  5. External combustion steam injected gas turbine for cogeneration

    SciTech Connect

    Norris, P.; Ford, D.; Meher-Homji, C.; Dixon, A.

    1980-01-01

    A computer simulation of a Texaco entrained-bed coal-gasifier-fueled advanced (2400/sup 0/F) gas turbine and heat-recovery steam turbine combined-cycle design analyzed the alternative control strategies during load-following maneuvers. Boyce Engineering studied the transient operation of this gasification/combined-cycle (GCC) plant to determine open-loop response as a stand-alone plant, as well as closed-loop response while functioning in a large interconnected utility network during specified operating contingencies. A cold-gas clean-up train with a Selexol physical absorption system removed up to 90% of the H/sub 2/S in the raw fuel gas produced from high-sulfur Illinois coal. Control was satisfactory in either gasifier-lead or turbine-lead mode. Supplemental fuel-gas storage was not required, but GCC plant fuel-gas pressure control to minimize pressure transients at the absorber column is recommended. In simulations, the GCC plant responded well and local controllers adequately maintained the GCC plant operation during typical variations in electric power demand and every emergency upset.

  6. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today's high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings

  7. Advanced turbine systems: Studies and conceptual design

    SciTech Connect

    van der Linden, S.; Gnaedig, G.; Kreitmeier, F.

    1993-11-01

    The ABB selection for the Advanced Turbine System (ATS) includes advanced developments especially in the hot gas path of the combustion turbine and new state-of-the-art units such as the steam turbine and the HRSG. The increase in efficiency by more than 10% multiplicative compared to current designs will be based on: (1) Turbine Inlet Temperature Increase; (2) New Cooling Techniques for Stationary and Rotating Parts; and New Materials. Present, projected component improvements that will be introduced with the above mentioned issues will yield improved CCSC turbine performance, which will drive the ATS selected gas-fired reference CC power plant to 6 % LHV or better. The decrease in emission levels requires a careful optimization of the cycle design, where cooling air consumption has to be minimized. All interfaces of the individual systems in the complete CC Plant need careful checks, especially to avoid unnecessary margins in the individual designs. This study is an important step pointing out the feasibility of the ATS program with realistic goals set by DOE, which, however, will present challenges for Phase II time schedule of 18 months. With the approach outlined in this study and close cooperation with DOE, ATS program success can be achieved to deliver low emissions and low cost of electricity by the year 2002. The ABB conceptual design and step approach will lead to early component demonstration which will help accelerate the overall program objectives.

  8. Experimental investigation of the steam wetness in a 1000 MW steam turbine

    NASA Astrophysics Data System (ADS)

    Kolovratník, Michal; Bartoš, Ondřej

    2016-03-01

    The aim of this paper is to introduce the experimental data of the wetness distribution obtained in the year 2015 in front of and behind the last stage of the 1000MW steam turbine in the power plant Temelín. Two different optical probes developed at Czech Technical University were used. For the first time in the Czech Republic pneumatic and optical measurement of the wet steam flow field in front of the last stage of a nuclear power-station steam turbine was provided. This unique measurement opportunity provided lots of new information for the manufacturer and operator of the steam turbine and valuable experimental data for the phase transition modelling in the wet steam flow. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

  9. A Computer Program for Simulating Transient Behavior in Steam Turbine Stage Pressure of AHWR

    SciTech Connect

    Dutta, Anu; Thangamani, I.; Chakraborty, G.; Ghosh, A.K.; Kushwaha, H.S.

    2006-07-01

    It is proposed to couple the Advanced Heavy water reactor (AHWR), which is being developed by Bhabha Atomic Research Centre, India, with a desalination plant. The objective of this coupling is to produce system make-up and domestic water. The proposed desalination plant needs about 1.9 kg/sec of steam and the minimum pressure requirement is 3 bars. The desalination plant can be fed with bled steam extracted from a suitable stage in low pressure turbine. As the turbine stage pressure changes with the load, it is essential to know the availability of bled steam at aforesaid pressure for various load condition. The objective of the present study is to identify a suitable extraction point so as to ensure availability of steam at desired condition for desalination plant, even at part load conditions. In order to fulfill the above objective a steam and feed system analysis code was developed which incorporates the mathematical formulation of different components of the steam and feed system such as, high pressure (HP) and low pressure (LP) turbines, re-heater, feed heaters etc. The dynamic equations are solved simultaneously to obtain the stage pressure at various load conditions. Based on the results obtained, the suitable extraction stage in LP turbine was selected. This enables to determine the lowest possible part load operation up to which availability of desalination plant could be ensured. (authors)

  10. SERI advanced wind turbine blades

    SciTech Connect

    Tangler, J.; Smith, B.; Jager, D.

    1992-02-01

    The primary goal of the Solar Energy Research Institute's (SERI) advanced wind turbine blades is to convert the kinetic energy in the wind into mechanical energy in an inexpensive and efficient manner. To accomplish this goal, advanced wind turbine blades have been developed by SERI that utilize unique airfoil technology. Performance characteristics of the advanced blades were verified through atmospheric testing on fixed-pitch, stall-regulated horizontal-axis wind turbines (HAWTs). Of the various wind turbine configurations, the stall-regulated HAWT dominates the market because of its simplicity and low cost. Results of the atmospheric tests show that the SERI advanced blades produce 10% to 30% more energy than conventional blades. 6 refs.

  11. SERI advanced wind turbine blades

    SciTech Connect

    Tangler, J.; Smith, B.; Jager, D.

    1992-02-01

    The primary goal of the Solar Energy Research Institute`s (SERI) advanced wind turbine blades is to convert the kinetic energy in the wind into mechanical energy in an inexpensive and efficient manner. To accomplish this goal, advanced wind turbine blades have been developed by SERI that utilize unique airfoil technology. Performance characteristics of the advanced blades were verified through atmospheric testing on fixed-pitch, stall-regulated horizontal-axis wind turbines (HAWTs). Of the various wind turbine configurations, the stall-regulated HAWT dominates the market because of its simplicity and low cost. Results of the atmospheric tests show that the SERI advanced blades produce 10% to 30% more energy than conventional blades. 6 refs.

  12. SERI advanced wind turbine blades

    NASA Astrophysics Data System (ADS)

    Tangler, J.; Smith, B.; Jager, D.

    1992-02-01

    The primary goal of the Solar Energy Research Institute's (SERI) advanced wind turbine blades is to convert the kinetic energy in the wind into mechanical energy in an inexpensive and efficient manner. To accomplish this goal, advanced wind turbine blades have been developed by SERI that utilize unique airfoil technology. Performance characteristics of the advanced blades were verified through atmospheric testing on fixed-pitch, stall-regulated horizontal-axis wind turbines (HAWTs). Of the various wind turbine configurations, the stall-regulated HAWT dominates the market because of its simplicity and low cost. Results of the atmospheric tests show that the SERI advanced blades produce 10 percent to 30 percent more energy than conventional blades.

  13. Steam turbine control valve for cyclic duty

    SciTech Connect

    Dawawala, S.K.; La Coste, B.L.

    1987-07-14

    This patent describes a turbine control valve comprising: a body having a cavity with an elongated generally round first opening on one side. The first opening has a circumferential sealing surface adjacent. A generally round second opening with a valve seat disposes on a side opposite the first opening, and a third opening for admitting steam to the cavity; a valve plug which mates with the valve seat to close off the second opening; a bonnet having a generally cylindrical portion with an integral flange on one end of the cylindrical portion, the flange has a circumferential seal surface which mates with the circumferential sealing surface adjacent the first opening; the bonnet has a centrally disposed bore extending with two counter bores inwardly from the end without the flange; the first counter bore is long and terminates with a large fillet radius; the second counter bore is sufficiently deep to receive the plug and also terminates with a fillet radius. The cylindrical portion has a first raised land on the outer surface adjacent the flange and a second raised land on the outer surface and spaced from the first land and the first raised land is larger in diameter than the second raised land. A plug guide is slidably disposed in the hardened sleeve and on the valve stem and affixed to the valve plug so that the sliding motion between the valve stem and the plug guide is small; the valve plug has a centrally disposed port extending which cooperates with the valve stem to provide means for reducing the force required to remove the plug from the seat to form a control valve operable for cyclic duty where large temperature changes occur at the plug.

  14. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    SciTech Connect

    Eldrid, Sacheverel Q.; Salamah, Samir A.; DeStefano, Thomas Daniel

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  15. Steam turbine high pressure vent and seal system

    SciTech Connect

    Groenendaal, J.C. Jr.; Brown, B.

    1987-04-28

    A steam turbine is described comprising: an outer cylinder; an inner cylinder disposed within the outer cylinder; a blade ring disposed partially within the inner cylinder and partially within the outer cylinder; a nozzle chamber assembly disposed within the inner cylinder for introducing motive steam to the turbine and having nozzle chamber and nozzle block portions; a rotor having circular array of rotatable blades and a thrust balance piston disposed thereon; a dummy ring disposed within one end of the inner cylinder adjacent the balance piston; labyrinth sealing means disposed between the dummy ring and the balance piston forming a rotating seal.

  16. Biomass-gasifer steam-injected gas turbine cogeneration

    SciTech Connect

    Larson, E.D.; Williams, R.H. . Center for Energy and Environmental Studies)

    1990-04-01

    Steam injection for power and efficiency augmentation in aeroderivative gas turbines is now commercially established for natural gas-fired cogeneration. Steam-injected gas turbines fired with coal and biomass are being developed. In terms of efficiency, capital cost, and commercial viability, the most promising was to fuel steam-injected gas turbines with biomass is via the biomass-integrated gasifier/steam-injected gas turbine (BIG/STIG). The R and D effort required to commercialize the Big/STIG is modest because it can build on extensive previous coal-integrated gasifier/gas turbine development efforts. An economic analysis of BIG/STIG cogeneration is presented for cane sugar factories, where sugar cane residues would be the fuel. A BIG/STIG investment would be attractive for sugar producers, who could sell large quantities of electricity, or for the local electric utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG capacity, and there are many potential applications in the forest products and other biomass-based industries.

  17. A model for liquid film in steam turbine

    NASA Astrophysics Data System (ADS)

    Simon, Amelie; Marcelet, Meryem; Herard, Jean-Marc; Dorey, Jean-Marc; Lance, Michel

    2015-11-01

    Wetness in steam turbines induces losses and erosion. Drops are created due to the fast expansion of the steam (homogeneous nucleation) and the impurities in the steam (heterogeneous nucleation). The droplets grow and some among them settle on the blade leading to a thin liquid film. This film may then be atomized into coarse water drops which crash on the following blades. The liquid film configuration is a thin film on a curved surface, created by the drop deposit and under high steam friction. In steam turbines, the liquid film is subject to high rotational effect (rotor) and/or to negative gravity. Moreover, due to interfacial instabilities, some drops are torn off from the film. The retained approach is an integral formulation of the Navier-Stokes equation (or shallow water equation) with specific terms. The derivation of these equations requires some closure laws for the convection contributions, the Coriolis terms and for terms related to the additional mass coming from the drops deposit. Once chosen, mathematical and mechanical analyses are performed (hyperbolicity, entropy, galilean and rotational invariance). A two-dimensional code has been developed based on finite volume method to simulate numerically this liquid film model for steam turbines.

  18. Steam turbines of the Ural Turbine Works for combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kultyshev, A. Yu.; Linder, T. Yu.

    2009-09-01

    Matters concerned with selecting the equipment for combined-cycle plants within the framework of work on implementing the investment program of Russian power engineering are discussed. The proposals of ZAO Ural Turbine Works regarding the supplies of steam turbines for combined-cycle plants used at retrofitted and newly constructed power stations are described.

  19. The modern overspeed protection system for steam turbines of the ZAO Ural Turbine Works

    NASA Astrophysics Data System (ADS)

    Novoselov, V. B.; Shekhter, M. V.

    2011-01-01

    Approaches that the specialists of the ZAO Ural Turbine Works use in constructing and organizing the steam turbine protection system as part of the electrohydraulic control system are presented. The design and structural features of the system and its main advantages are described.

  20. Steam as turbine blade coolant: Experimental data generation

    SciTech Connect

    Wilmsen, B.; Engeda, A.; Lloyd, J.R.

    1995-10-01

    Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

  1. Turbine pyrometry for advanced engines

    NASA Astrophysics Data System (ADS)

    Atkinson, W. H.; Strange, R. R.

    1987-06-01

    The turbine pyrometry requirements for advanced engine designs are examined. The practical use of current optical pyrometer systems is limited to situations where the reflected radiation comprises not more than 50 percent of the total signal. Alternative approaches, including techniques known as 'Advanced Dual Spectral Area Pyrometer', 'Active Pyrometry', passive synchronous detection pyrometry, and techniques that use thermographic phosphors, are discussed. It is suggested that the methods that use thermographic phosphors at low temperatures can be extended to high temperatures and gas turbine engine environment and can be adapted to the vane scanning pyrometer application.

  2. 13. VIEW OF WESTINGHOUSE STEAM TURBINE. 1500 kilowatt (max kw ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF WESTINGHOUSE STEAM TURBINE. 1500 kilowatt (max kw 1875). AC Westinghouse generator (1875 KVA, 2400 volts, 450 amps, 3 phase, 60 cycles). - Juniata Shops, Power Plant & Boiler House, East of Fourth Avenue at Second Street, Altoona, Blair County, PA

  3. Design with constructal theory: Steam generators, turbines and heat exchangers

    NASA Astrophysics Data System (ADS)

    Kim, Yong Sung

    This dissertation shows that the architecture of steam generators, steam turbines and heat exchangers for power plants can be predicted on the basis of the constructal law. According to constructal theory, the flow architecture emerges such that it provides progressively greater access to its currents. Each chapter shows how constructal theory guides the generation of designs in pursuit of higher performance. Chapter two shows the tube diameters, the number of riser tubes, the water circulation rate and the rate of steam production are determined by maximizing the heat transfer rate from hot gases to riser tubes and minimizing the global flow resistance under the fixed volume constraint. Chapter three shows how the optimal spacing between adjacent tubes, the number of tubes for the downcomer and the riser and the location of the flow reversal for the continuous steam generator are determined by the intersection of asymptotes method, and by minimizing the flow resistance under the fixed volume constraints. Chapter four shows that the mass inventory for steam turbines can be distributed between high pressure and low pressure turbines such that the global performance of the power plant is maximal under the total mass constraint. Chapter five presents the more general configuration of a two-stream heat exchanger with forced convection of the hot side and natural circulation on the cold side. Chapter six demonstrates that segmenting a tube with condensation on the outer surface leads to a smaller thermal resistance, and generates design criteria for the performance of multi-tube designs.

  4. Diagnostic methods of a bladed disc mode shape evaluation used for shrouded blades in steam turbines

    NASA Astrophysics Data System (ADS)

    Strnad, Jaromir; Liska, Jindrich

    2015-11-01

    This paper deals with advanced methods for the evaluation of a bladed disc behavior in terms of the wheel vibration and blade service time consumption. These methods are developed as parts of the noncontact vibration monitoring system of the steam turbine shrouded blades. The proposed methods utilize the time-frequency processing (cross spectra) and the method using least squares to analyse the data from the optical and magnetoresistive sensors, which are mounted in the stator radially above the rotor blades. Fundamentally, the blade vibrations are detected during the blade passages under the sensors and the following signal processing, which covers also the proposed methods, leads to the estimation of the blade residual service life. The prototype system implementing above mentioned techniques was installed into the last stage of the new steam turbine (LP part). The methods for bladed disc mode shape evaluation were successfully verified on the signals, which were obtained during the commission operation of the turbine.

  5. Life Assessment of Steam Turbine Components Based on Viscoplastic Analysis

    NASA Astrophysics Data System (ADS)

    Choi, Woo-Sung; Fleury, Eric; Kim, Bum-Shin; Hyun, Jung-Seob

    Unsteady thermal and mechanical loading in turbine components is caused due to the transient regimes arising during start-ups and shut-downs and due to changes in the operating regime in steam power plants; this results in nonuniform strain and stress distribution. Thus, an accurate knowledge of the stresses caused by various loading conditions is required to ensure the integrity and to ensure an accurate life assessment of the components of a turbine. Although the materials of the components of the steam turbine deform inelastically at a high temperature, currently, only elastic calculations are performed for safety and simplicity. Numerous models have been proposed to describe the viscoplastic (time-dependent) behavior; these models are rather elaborate and it is difficult to incorporate them into a finite element code in order to simulate the loading of complex structures. In this paper, the total lifetime of the components of a steam turbine was calculated by combining the viscoplastic constitutive equation with the ABAQUS finite element code. Viscoplastic analysis was conducted by focusing mainly on simplified constitutive equations with linear kinematic hardening, which is simple enough to be used effectively in computer simulation. The von Mises stress distribution of an HIP turbine rotor was calculated during the cold start-up operation of the rotor, and a reasonable number of cycles were obtained from the equation of Langer.

  6. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect

    Unknown

    2002-04-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  7. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect

    Unknown

    2002-02-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  8. Some problems of steam turbine lifetime assessment and extension

    SciTech Connect

    Berlyand, V.; Pozhidaev, A.; Glyadya, A.; Plotkin, E.; Avrutsky, G.; Leyzerovich, A.

    1999-11-01

    The problems of lifetime assessment and extension in reference to power equipment (including high-temperature rotors and casings of power steam turbines) and theoretical and normative grounds for these procedures, as well as some specific measures to prolong the turbine service time and diagnose the turbine components` conditions in the operation process, were covered in many published works, including the authors` ones. The present paper is to consider in more details some aspects of these problems that have not been sufficiently considered in known publications. In particular, it seems important to dwell on experimental verification of some mathematical models for calculating temperatures, stresses, and strains in the turbine casings on the basis of direct measurements at turbines in service. Another item to be discussed ia an approach to choosing the system of interrelated criteria and safety factors referring to the upper admissible values of stresses, strains, cycles, and accumulated damage, as well as crack resistance, as applied to an adopted conception of the limiting states for the rotors and casings with taking into consideration their loads and resulted stress-strain states. In this connection, it is important to arrange and use properly the continuous monitoring of temperatures, stresses, and accumulated metal damage to assess the residual lifetime of the rotors and casings more accurately. Certain design, technology, and repair measures are briefly described. They have successfully been employed at fossil power plants of the former Soviet Union to raise the steam turbine reliability and durability.

  9. Some matters concerned with selecting steam parameters and process-circuit solutions to optimize the parameters of steam turbine equipment and engineering design developments

    NASA Astrophysics Data System (ADS)

    Kultyshev, A. Yu.; Stepanov, M. Yu.; Polyaeva, E. N.

    2014-12-01

    The possibility and advantages of increasing steam pressure in the steam-turbine low-pressure loop for combined-cycle power plants are considered. The question about the advisability of developing and manufacturing steam turbines for being used in combined-cycle power units equipped with modern class F gas turbines for supercritical and ultrasupercritical steam parameters is raised.

  10. Overview of Westinghouse`s Advanced Turbine Systems Program

    SciTech Connect

    Bannister, R.L.; Bevc, F.P.; Diakunchak, I.S.; Huber, D.J.

    1995-10-01

    Westinghouse`s experience with land based gas turbines started in 1945 with the development of a 2000 hp gas turbine-generator set that consisted of a single reduction gear, compressor, 12 combustors and turbine. A thermal efficiency of 18% was obtained. By 1954, Westinghouse had developed a 15 MW unit (with a regenerator and intercooler) that was designed for a full-load simple cycle efficiency of 29%. As the initial step in the Advanced Turbine Systems (ATS) program, Westinghouse has already developed a 230 MW gas turbine that has a simple cycle efficiency of 38.5% without the use of regeneration and intercooler concepts. In 1967, Westinghouse developed its first gas turbine combined cycle, a synergistic combination of the Brayton and the Rankine cycles. In a combined cycle the heat rejected by the higher temperature topping cycle is recovered in the lower temperature bottoming cycle to produce additional power from the energy initially released by the fuel. In this first Westinghouse combined cycle, a 1450{degrees}F burner outlet temperature gas turbine, rated at 25 MW, supplied exhaust heat which was used in a boiler to furnish steam to drive an 85 MW steam turbine. This plant achieved an annual average efficiency of 39.6%.

  11. Gas turbine row #1 steam cooled vane

    DOEpatents

    Cunha, Frank J.

    2000-01-01

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  12. Bore tube assembly for steam cooling a turbine rotor

    SciTech Connect

    DeStefano, Thomas Daniel; Wilson, Ian David

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  13. Incorporating supercritical steam turbines into molten-salt power tower plants : feasibility and performance.

    SciTech Connect

    Pacheco, James Edward; Wolf, Thorsten; Muley, Nishant

    2013-03-01

    Sandia National Laboratories and Siemens Energy, Inc., examined 14 different subcritical and supercritical steam cycles to determine if it is feasible to configure a molten-salt supercritical steam plant that has a capacity in the range of 150 to 200 MWe. The effects of main steam pressure and temperature, final feedwater temperature, and hot salt and cold salt return temperatures were determined on gross and half-net efficiencies. The main steam pressures ranged from 120 bar-a (subcritical) to 260 bar-a (supercritical). Hot salt temperatures of 566 and 600%C2%B0C were evaluated, which resulted in main steam temperatures of 553 and 580%C2%B0C, respectively. Also, the effects of final feedwater temperature (between 260 and 320%C2%B0C) were evaluated, which impacted the cold salt return temperature. The annual energy production and levelized cost of energy (LCOE) were calculated using the System Advisory Model on 165 MWe subcritical plants (baseline and advanced) and the most promising supercritical plants. It was concluded that the supercritical steam plants produced more annual energy than the baseline subcritical steam plant for the same-size heliostat field, receiver, and thermal storage system. Two supercritical steam plants had the highest annual performance and had nearly the same LCOE. Both operated at 230 bar-a main steam pressure. One was designed for a hot salt temperature of 600%C2%B0C and the other 565%C2%B0C. The LCOEs for these plants were about 10% lower than the baseline subcritical plant operating at 120 bar-a main steam pressure and a hot salt temperature of 565%C2%B0C. Based on the results of this study, it appears economically and technically feasible to incorporate supercritical steam turbines in molten-salt power tower plants.

  14. Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal

    NASA Technical Reports Server (NTRS)

    Shah, R. P.; Corman, J. C.

    1977-01-01

    The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

  15. Vibration reliability of steam-turbine unit supporting elements

    NASA Astrophysics Data System (ADS)

    Esperov, D. G.

    2013-02-01

    The effect of such factors as design of friction bearings, operational misalignments of shaft system supports, and degraded stiffness of the support system on the vibration reliability of steam turbine support elements is analyzed. The analysis is carried out using the data obtained from investigations of full-scale friction bearings performed on test rigs, as well as from tests and measurements performed at operating power stations in Russia and abroad.

  16. Control valves and cascades for the first stages of turbines with ultrasupercritical steam parameters

    NASA Astrophysics Data System (ADS)

    Zaryankin, A. E.; Rogalev, N. D.; Rogalev, A. N.; Garanin, I. V.; Osipov, S. K.; Grigoriev, E. Yu.

    2016-06-01

    This paper considers the problems that will unavoidably be encountered in the creation of new-generation turbines operated at ultrasupercritical initial steam parameters, namely, the development of new control and shutoff valves, the reduction of end energy losses in blade cascades and steam leaks in high-pressure cylinders (HPCs), the elimination of effect produced by regenerative steam bleedoffs on the afterextraction stage, the cooling of a blade cascade, etc. Some possible solutions are given for the two first of the listed problems. The conclusion about the need for the transition to new-generation control valves in the development of new advanced steam turbines with ultrasupercritical initial steam parameters has been made. From the viewpoint of their design, the considered new-generation valves differ from the known contemporary constructions by a shaped axially symmetric confusor channel and perforated zones on the streamlined spool surface and the inlet diffuser saddle part. The analysis of the vibration behavior of new-generation valves has demonstrated a decrease in the dynamic loads acting on their stems. To reduce the end energy losses in nozzle or blade cascades with small aspect ratios, it is proposed to use finned shrouds in the interblade channels. The cross section of fins has a triangular profile, and their height must be comparable with the thickness of the boundary layer in the outlet cross section of a cascade and, provisionally, be smaller than 8% of the cascade chord.

  17. Advanced gas turbine systems program

    SciTech Connect

    Zeh, C.M.

    1995-06-01

    The U.S. Department of Energy (DOE) is sponsoring a program to develop fuel-efficient gas turbine-based power systems with low emissions. DOE`s Office of Fossil Energy (DOE/FE) and Office of Energy Efficiency and Renewable Energy (DOE/EE) have initiated an 8-year program to develop high-efficiency, natural gas-fired advanced gas turbine power systems. The Advanced Turbine Systems (ATS) Program will support full-scale prototype demonstration of both industrial- and utility-scale systems that will provide commercial marketplace entries by the year 2000. When the program targets are met, power system emissions will be lower than from the best technology in use today. Efficiency of the utility-scale units will be greater than 60 percent on a lower heating value basis, and emissions of carbon dioxide will be reduced inversely with this increase. Industrial systems will also see an improvement of at least 15 percent in efficiency. Nitrogen oxides will be reduced by at least 10 percent, and carbon monoxide and hydrocarbon emissions will each be kept below 20 parts per million, for both utility and industrial systems.

  18. Gas fired Advanced Turbine System

    SciTech Connect

    LeCren, R.T.; White, D.J.

    1993-01-01

    The primary objective of the first phase of the Advanced Gas Turbine System (ATS) program was the concept definition of an advanced engine system that meets efficiency and emission goals far exceeding those that can be provided with today`s equipment. The thermal efficiency goal for such an advanced industrial engine was set at 50% some 15 percentage points higher than current equipment levels. Exhaust emissions goals for oxides of nitrogen (NO{sub x}), carbon monoxide (CO), and unburned hydrocarbons (UH) were fixed at 8 parts per million by volume (ppmv), 20 ppmv, and 20 ppmv respectively, corrected to 15% oxygen (O{sub 2}) levels. Other goals had to be addressed; these involved reducing the cost of power produced by 10 percent and improving or maintaining the reliability, availability, and maintainability (RAM) at current levels. This advanced gas turbine was to be fueled with natural gas, and it had to embody features that would allow it bum coal or coal derived fuels.

  19. A 400-kWe high-efficiency steam turbine for industrial cogeneration

    NASA Technical Reports Server (NTRS)

    Leibowitz, H. M.

    1982-01-01

    An advanced state-of-the-art steam turbine-generator developed to serve as the power conversion subsystem for the Department of Energy's Sandia National Laboratories' Solar Total-Energy Project (STEP) is described. The turbine-generator, which is designed to provide 400-kW of net electrical power, represents the largest turbine-generator built specifically for commercial solar-powered cogeneration. The controls for the turbine-generator incorporate a multiple, partial-arc entry to provide efficient off-design performance, as well as an extraction control scheme to permit extraction flow regulation while maintaining 110-spsig pressure. Normal turbine operation is achieved while synchronized to a local utility and in a stand-alone mode. In both cases, the turbine-generator features automatic load control as well as remote start-up and shutdown capability. Tests totaling 200 hours were conducted to confirm the integrity of the turbine's mechanical structure and control function. Performance tests resulted in a measured inlet throttle flow of 8,450 pounds per hour, which was near design conditions.

  20. A 400-kWe high-efficiency steam turbine for industrial cogeneration

    NASA Astrophysics Data System (ADS)

    Leibowitz, H. M.

    1982-07-01

    An advanced state-of-the-art steam turbine-generator developed to serve as the power conversion subsystem for the Department of Energy's Sandia National Laboratories' Solar Total-Energy Project (STEP) is described. The turbine-generator, which is designed to provide 400-kW of net electrical power, represents the largest turbine-generator built specifically for commercial solar-powered cogeneration. The controls for the turbine-generator incorporate a multiple, partial-arc entry to provide efficient off-design performance, as well as an extraction control scheme to permit extraction flow regulation while maintaining 110-spsig pressure. Normal turbine operation is achieved while synchronized to a local utility and in a stand-alone mode. In both cases, the turbine-generator features automatic load control as well as remote start-up and shutdown capability. Tests totaling 200 hours were conducted to confirm the integrity of the turbine's mechanical structure and control function. Performance tests resulted in a measured inlet throttle flow of 8,450 pounds per hour, which was near design conditions.

  1. Steam sterilization of air turbine dental handpieces.

    PubMed

    Edwardsson, S; Svensäter, G; Birkhed, D

    1983-12-01

    The efficacy of autoclaving high-speed dental handpieces was tested in two types of downward displacement steam sterilizers (instrument autoclaves), commonly used in the dentist's office. Eight series of experiments were performed with various sterilization schedules. Lubrication oils with or without antimicrobial agent were used in four of the series. Each handpiece was inoculated with 1 ml of a suspension containing equal amounts of saliva and spores of Bacillus stearothermophilus (approx. 10(6) spores/ml). Neither sterilization at 120-124 degrees C for 20 min nor at 134-136 degrees C for 10 min resulted in complete inactivation of the spores in series in which the instruments were tested without oil or with oil containing no antimicrobial agent. However, when the handpieces were lubricated with oil containing isopropanol and formaldehyde and the schedule 134-136 degrees C/10 min was used, no growth was observed. The results indicate that instrument autoclaves with built-in programs of 120-124 degrees C/20 min and 134-136 degrees C/10 min could have insufficient capacity to sterilize lubricated or unlubricated dental handpieces. The use of oils containing an antimicrobial agent can overcome this problem. PMID:6362319

  2. Advancing gas turbine technology: Evolution and revolution

    SciTech Connect

    Kuehn, S.E.

    1995-05-01

    This article describes advances made in gas turbine technology as manufacturers introduce aero-derived advances in the pursuit of more power. The rise in the application of gas turbines for electric power generation is attributable to many factors. The first is an abundance of cheap natural gas. The second reason is the very high (54 percent to 58 percent) combined-cycle efficiencies being achieved with commercially available technology right now. Reliability and availability are cited third. Low environmental impact was cited as the fourth reason why gas turbines are so popular. Fifth are gas turbine`s low capital costs.

  3. Laser hardening techniques on steam turbine blade and application

    NASA Astrophysics Data System (ADS)

    Yao, Jianhua; Zhang, Qunli; Kong, Fanzhi; Ding, Qingming

    Different laser surface hardening techniques, such as laser alloying and laser solution strengthening were adopted to perform modification treatment on the local region of inset edge for 2Cr13 and 17-4PH steam turbine blades to prolong the life of the blades. The microstructures, microhardness and anti-cavitation properties were investigated on the blades after laser treatment. The hardening mechanism and technique adaptability were researched. Large scale installation practices confirmed that the laser surface modification techniques are safe and reliable, which can improve the properties of blades greatly with advantages of high automation, high quality, little distortion and simple procedure.

  4. Fever of undetermined etiology after cleaning of steam turbine condensers.

    PubMed

    Deubner, D C; Gilliam, D K

    1977-01-01

    Two outbreaks of a febrile syndrome marked by chills, headaches, myalgia, nausea, and malaise occurred in workers who had cleaned the steam condensers of electric power turbines. Mean incubation period was 38 hours. Twenty-two of twenty-three exposed men became ill. Clinical and environmental investigation failed to reveal the etiology of the outbreaks. The circumstances and clinical syndrome have points of similarity to fever following inhalation of metal fumes and low-grade, stained cotton dust, and to Pontiac fever. PMID:869594

  5. Advanced Wind Turbine Drivetrain Concepts. Workshop Report

    SciTech Connect

    none,

    2010-12-01

    This report presents key findings from the Department of Energy’s Advanced Drivetrain Workshop, held on June 29-30, 2010, to assess different advanced drivetrain technologies, their relative potential to improve the state-of-the-art in wind turbine drivetrains, and the scope of research and development needed for their commercialization in wind turbine applications.

  6. The cogeneration steam turbine of the Tp-35/40-8.8 type

    NASA Astrophysics Data System (ADS)

    Valamin, A. Ye.; Kultyshev, A. Yu.; Goldberg, A. A.; Sakhnin, Yu. A.; Shekhter, M. V.; Paneque Aguilera, H. C.; Stepanov, M. Yu.; Shibaev, T. L.

    2012-12-01

    The main performance characteristics of the turbine, descriptions of the electrohydraulic control and protection system (EHCPS), the heat flow diagram, arrangement decisions, and motivation for selecting them, are given. The steam turbine presented by the Ural Turbine Works (UTW) is intended for replacing the VPT-25 turbine the service life of which has already expired at the Novokuybyshevsk CHP plant. The mixed-pressure turbine will operate in combination of the double-circuit heat recovery boiler (HRB) in a parallel scheme. High-pressure (HP) steam will be supplied from the main steam header to which high-pressure steam from the power boilers and the HRB will be fed, while low-pressure (LP) steam will be supplied directly from the HRB. For the turbine, nozzle steam distribution and the two-row control stage are adopted. The turbine has a process steam extraction line with its stop and control valve and heating steam extraction line leading to the main steam collector.

  7. Advanced turbine systems program conceptual design and product development. Quarterly report, August--October 1995

    SciTech Connect

    1996-01-01

    This report describes the tasks completed for the advanced turbine systems program. The topics of the report include last row turbine blade development, single crystal blade casting development, ceramic materials development, combustion cylinder flow mapping, shroud film cooling, directional solidified valve development, shrouded blade cooling, closed-loop steam cooling, active tip clearance control, flow visualization tests, combustion noise investigation, TBC field testing, catalytic combustion development, optical diagnostics probe development, serpentine channel cooling tests, brush seal development, high efficiency compressor design, advanced air sealing development, advanced coating development, single crystal blade development, Ni-based disc forging development, and steam cooling effects on materials.

  8. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  9. Thermosyphon Method for Cooling the Rotor Blades of High-Temperature Steam Turbines

    NASA Astrophysics Data System (ADS)

    Bogomolov, Alexander R.; Temnikova, Elena Yu.

    2016-02-01

    The design scheme of closed two-phase thermosyphon were suggested that can provide standard thermal operation of blades of high-temperature steam turbine. The method for thermosyphon calculation is developed. The example of thermal calculation was implemented, it showed that to cool the steam turbine blades at their heating by high-temperature steam, the heat can be removed in the rear part of the blades by air with the temperature of about 440°C.

  10. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  11. Advanced coal-fueled gas turbine systems reference system definition update

    SciTech Connect

    Not Available

    1991-09-01

    The objective of the the Direct Coal-Fueled 80 MW Combustion Turbine Program is to establish the technology required for private sector use of an advanced coal-fueled combustion turbine power system. Under this program the technology for a direct coal-fueled 80 MW combustion turbine is to be developed. This unit would be an element in a 207 MW direct coal-fueled combustion turbine combined cycle which includes two combustion turbines, two heat recovery steam generators and a steam turbine. Key to meeting the program objectives is the development of a successful high pressure slagging combustor that burns coal, while removing sulfur, particulates, and corrosive alkali matter from the combustion products. Westinghouse and Textron (formerly AVCO Research Laboratory/Textron) have designed and fabricated a subscale slagging combustor. This slagging combustor, under test since September 1988, has been yielding important experimental data, while having undergone several design iterations.

  12. Technical and economic analysis of steam-injected gas-turbine cogeneration

    NASA Astrophysics Data System (ADS)

    Larson, Eric D.; Williams, Robert H.

    1985-11-01

    Industrial cogeneration is gaining popularity as an energy and money saving alternative to separate steam and electricity generation. Among cogeneration technologies, gas-turbine systems are attractive largely because of their lower capital cost and high thermodynamic efficiency. However, at industrial plants where steam and electricity loads vary daily, seasonally, or unpredictably, the economics of conventional gas turbines are often unfavorable due to low capacity utilization. Steam-injected gas-turbine cogeneration overcomes the part-load problem by providing for excess steam to be injected back into the turbine to raise electrical output and generating efficiency. Under provisions of the Public Utilities Regulatory Policies Act, any excess electricity can be sold to the local grid at the prevailing avoided cost of electricity. Steam-injected gas-turbine cogeneration can result in a consistently high rate of return on investment over a wide range of variation in process steam loads. Moreover, this technology can also give rise to greater annual electricity production and fuel savings per unit of process steam generated, compared to simple-cycle cogeneration, making the technology attractive from the perspective of society, as well as that of the user. Steam-injected gas-turbines may soon find applications in electric utility base-load generation, as well, since it appears that electrical generating efficiencies in excess of 50% can be obtained from turbines producing of the order of 100 MW of electricity at a fully-installed capital cost as low as 500/kW.

  13. Industrial Advanced Turbine Systems Program overview

    SciTech Connect

    Esbeck, D.W.

    1995-10-01

    The U.S. Department of Energy (DOE), in partnership with industry, has set new performance standards for industrial gas turbines through the creation of the Industrial Advanced Turbine System Program. Their leadership will lead to the development of an optimized, energy efficient, and environmentally friendly gas turbine power systems in this size class (3-to-20 MW). The DOE has already created a positive effect by encouraging gas turbine system manufacturers to reassess their product and technology plans using the new higher standards as the benchmark. Solar Turbines has been a leader in the industrial gas turbine business, and is delighted to have joined with the DOE in developing the goals and vision for this program. We welcome the opportunity to help the national goals of energy conservation and environmental enhancement. The results of this program should lead to the U.S. based gas turbine industry maintaining its international leadership and the creation of highly paid domestic jobs.

  14. Microfabricated rankine cycle steam turbine for power generation and methods of making the same

    NASA Technical Reports Server (NTRS)

    Frechette, Luc (Inventor); Muller, Norbert (Inventor); Lee, Changgu (Inventor)

    2009-01-01

    In accordance with the present invention, an integrated micro steam turbine power plant on-a-chip has been provided. The integrated micro steam turbine power plant on-a-chip of the present invention comprises a miniature electric power generation system fabricated using silicon microfabrication technology and lithographic patterning. The present invention converts heat to electricity by implementing a thermodynamic power cycle on a chip. The steam turbine power plant on-a-chip generally comprises a turbine, a pump, an electric generator, an evaporator, and a condenser. The turbine is formed by a rotatable, disk-shaped rotor having a plurality of rotor blades disposed thereon and a plurality of stator blades. The plurality of stator blades are interdigitated with the plurality of rotor blades to form the turbine. The generator is driven by the turbine and converts mechanical energy into electrical energy.

  15. Combustion modeling in advanced gas turbine systems

    SciTech Connect

    Smoot, L.D.; Hedman, P.O.; Fletcher, T.H.

    1995-10-01

    The goal of the U.S. Department of Energy`s Advanced Turbine Systems (ATS) program is to help develop and commercialize ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for base-load applications in the utility, independent power producer, and industrial markets. Combustion modeling, including emission characteristics, has been identified as a needed, high-priority technology by key professionals in the gas turbine industry.

  16. The influence of selected design and operating parameters on the dynamics of the steam micro-turbine

    NASA Astrophysics Data System (ADS)

    Żywica, Grzegorz; Kiciński, Jan

    2015-10-01

    The topic of the article is the analysis of the influence of selected design parameters and operating conditions on the radial steam micro-turbine, which was adapted to operate with low-boiling agent in the Organic Rankine Cycle (ORC). In the following parts of this article the results of the thermal load analysis, the residual unbalance and the stiffness of bearing supports are discussed. Advanced computational methods and numerical models have been used. Computational analysis showed that the steam micro-turbine is characterized by very good dynamic properties and is resistant to extreme operating conditions. The prototype of micro-turbine has passed a series of test calculations. It has been found that it can be subjected to experimental research in the micro combined heat and power system.

  17. Control of Steam-Turbine Regulators at Transition to an Island State

    NASA Astrophysics Data System (ADS)

    Georgiev, Georgi

    2009-01-01

    The simple operating algorithm is presented for steam turbine regulators of type Simadin (Siemens) at emergency switching-off of the generator from system together with some, unknown in advance, load. The given situation is known as "a transition to an island state (regime)". Keeping of turbine speed and preservation of its rating value at a generator blackout when its own needs will be load only, is an easy problem. When the generator remains in its island it is necessary to solve "on-line" two additional problems: to reveal a situation "island" and to estimate the island load for translating a regulator on the new task and providing dynamic stability of transition. The algorithm was tried and entered successfully into practice on Varna TPP, CEZ GROUP (Prague), in 2008.

  18. Effect of Gas/Steam Turbine Inlet Temperatures on Combined Cycle Having Air Transpiration Cooled Gas Turbine

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Singh, O.

    2012-10-01

    Worldwide efforts are being made for further improving the gas/steam combined cycle performance by having better blade cooling technology in topping cycle and enhanced heat recovery in bottoming cycle. The scope of improvement is possible through turbines having higher turbine inlet temperatures (TITs) of both gas turbine and steam turbine. Literature review shows that a combined cycle with transpiration cooled gas turbine has not been analyzed with varying gas/steam TITs. In view of above the present study has been undertaken for thermodynamic study of gas/steam combined cycle with respect to variation in TIT in both topping and bottoming cycles, for air transpiration cooled gas turbine. The performance of combined cycle with dual pressure heat recovery steam generator has been evaluated for different cycle pressure ratios (CPRs) varying from 11 to 23 and the selection diagrams presented for TIT varying from 1,600 to 1,900 K. Both the cycle efficiency and specific work increase with TIT for each pressure ratio. For each TIT there exists an optimum pressure ratio for cycle efficiency and specific work. For the CPR of 23 the best cycle performance is seen at a TIT of 1,900 K for maximum steam temperature of 570 °C, which gives the cycle efficiency of 60.9 % with net specific work of 909 kJ/kg.

  19. Technical and economic analysis of steam-injected gas-turbine cogeneration

    SciTech Connect

    Larson, E.D.; Williams, R.H.

    1985-01-01

    Industrial cogeneration is gaining popularity as an energy and money saving alternative to separate steam and electricity generation. Among cogeneration technologies, gas-turbine systems are attractive largely because of their lower capital cost and high thermodynamic efficiency. However, at industrial plants where steam and electricity loads vary daily, seasonally, or unpredictably, the economics of conventional gas turbines are often unfavorable due to low capacity utilization. Steam-injected gas-turbine cogeneration overcomes the part-load problem by providing for excess steam to be injected back into the turbine to raise electrical output and generating efficiency. Under provisions of the Public Utilities Regulatory Policies Act, any excess electricity can be sold to the local grid at the prevailing avoided cost of electricity. Steam-injected gas-turbine cogeneration can result in a consistently high rate of return on investment over a wide range of variation in process steam loads. Moreover, this technology can also give rise to greater annual electricity production and fuel savings per unit of process steam generated, compared to simple-cycle cogeneration, making the technology attractive form the perspective of society, as well as that of the user. Steam-injected gas-turbines may soon find applications in electric utility base-load generation. 39 references, 13 figures, 2 tables.

  20. An outbreak of acute fever among steam turbine condenser cleaners.

    PubMed

    Lauderdale, J F; Johnson, C C

    1983-03-01

    Ten of twelve men who participated in the cleaning of an electric power steam turbine condenser clogged with freshwater sponge experienced an acute febrile illness. Two similar outbreaks have been previously described, one of which has been attributed to the Legionnaires' Disease bacterium. Epidemiologic studies of this case showed a syndrome very similar to the two previously reported episodes. However, the exact etiology for this outbreak has not been identified. Environmental sampling was not initiated until after the cleaning was completed. Subsequent testing did not reveal any likely cause for the outbreak. The delayed onset of symptoms and the nature of the illness pointed to an infectious agent. In the absence of any suitable criteria for employee exposure evaluation, it is suggested that crews cleaning condensers under unusually dirty conditions, especially if eye or respiratory symptoms are reported, should be provided with respiratory protection. PMID:6846141

  1. A new steel for single cylinder steam turbine rotors

    SciTech Connect

    Yamada, M.; Tsuda, Y.; Tanaka, Y.; Ikeda, Y.

    1996-12-31

    A new steel, 2.25%Cr1.7%NiMoVNbW steel has been developed for the high pressure (HP)-low pressure (LP) single cylinder steam turbine rotor in combined power plants and medium/small rating thermal power plants. This steel has good creep rupture strength equivalent to that of 1%CrMoV steel which has been used as HP rotor fogings and excellent toughness and proof stress considerably superior to the conventional HP-LP single cylinder rotor steels. This paper includes the following contents: The optimization of chemical composition and heat treatment condition; the production and evaluation of a 70 tons trial rotor forging by the application of VCD (Vacuum Carbon Deoxidation) process; the production and evaluation of a 43 tons trial ingot by the application of ESR (Electroslag Remelting) ingot process; and the production and evaluation of rotor forgings for the commercial power plant.

  2. Technical review of Westinghouse`s Advanced Turbine Systems Program

    SciTech Connect

    Diakunchak, I.S.; Bannister, R.L.

    1995-10-01

    U.S. Department of Energy, Office of Fossil Energy Advanced Turbine Systems (ATS) Program is an ambitious program to develop the necessary technologies, which will result in a significant increase in natural gas-fired power generation plant efficiency, a decrease in cost of electricity and a decrease in harmful emissions. In Phase 1 of the ATS Program, preliminary investigations on different gas turbine cycles demonstrated that net plant efficiency greater than 60% could be achieved. The more promising cycles were evaluated in more detail in Phase 2 in order to select the one that would achieve all of the program goals. The closed-loop cooled combined cycle was selected because it offered the best solution with the least risk for exceeding the ATS Program goals of net plant efficiency, emissions, cost of electricity, reliability, availability, and maintainability (RAM), and commercialization in the year 2000. The Westinghouse ATS plant is based on an advanced gas turbine design combined with an advanced steam. turbine and a high efficiency generator. To enhance achievement of the challenging performance, emissions, and RAM goals, current technologies are being extended and new technologies developed. The attainment of ATS performance goal necessitates advancements in aerodynamics, sealing, cooling, coatings, and materials technologies. To reduce emissions to the required levels, demands a development effort in the following combustion technology areas: premixed ultra low NOx combustion, catalytic combustion, combustion instabilities, and optical diagnostics. To achieve the RAM targets, requires the utilization of proven design features, with quantified risk analysis, and advanced materials, coatings, and cooling technologies. Phase 2 research and development projects currently in progress, as well as those planned for Phase 3, will result in advances in gas turbine technology and greatly contribute to ATS Program success.

  3. 21st century advanced hydropower turbine system

    SciTech Connect

    Brookshier, P.A.; Flynn, J.V.; Loose, R.R.

    1995-11-01

    While hydropower turbine manufacturers have incrementally improved turbine technology to increase efficiency, the basic design concepts haven`t changed for decades. These late 19th and early 20th century designs did not consider environmental effects, since little was known about environmental effects of hydropower at the time. The U.S. Department of Energy (DOE) and the hydropower industry recognize that hydropower plants have an effect on the environment and there is a great need to bring turbine designs into the 21st century. DOE has issued a request for proposals (RFP) that requested proposers to discard conventional thinking, search out innovative solutions, and to visualize innovative turbines designed from a new perspective. This perspective would look at the {open_quotes}turbine system{close_quotes} (intake to tailrace) which will balance environmental, technical, and economic considerations. This paper describes the DOE Advanced Hydropower Turbine System Program.

  4. Advanced IGCC/Hydrogen Gas Turbine Development

    SciTech Connect

    York, William; Hughes, Michael; Berry, Jonathan; Russell, Tamara; Lau, Y. C.; Liu, Shan; Arnett, Michael; Peck, Arthur; Tralshawala, Nilesh; Weber, Joseph; Benjamin, Marc; Iduate, Michelle; Kittleson, Jacob; Garcia-Crespo, Andres; Delvaux, John; Casanova, Fernando; Lacy, Ben; Brzek, Brian; Wolfe, Chris; Palafox, Pepe; Ding, Ben; Badding, Bruce; McDuffie, Dwayne; Zemsky, Christine

    2015-07-30

    The objective of this program was to develop the technologies required for a fuel flexible (coal derived hydrogen or syngas) gas turbine for IGCC that met DOE turbine performance goals. The overall DOE Advanced Power System goal was to conduct the research and development (R&D) necessary to produce coal-based IGCC power systems with high efficiency, near-zero emissions, and competitive capital cost. To meet this goal, the DOE Fossil Energy Turbine Program had as an interim objective of 2 to 3 percentage points improvement in combined cycle (CC) efficiency. The final goal is 3 to 5 percentage points improvement in CC efficiency above the state of the art for CC turbines in IGCC applications at the time the program started. The efficiency goals were for NOx emissions of less than 2 ppm NOx (@15 % O2). As a result of the technologies developed under this program, the DOE goals were exceeded with a projected 8 point efficiency improvement. In addition, a new combustion technology was conceived of and developed to overcome the challenges of burning hydrogen and achieving the DOE’s NOx goal. This report also covers the developments under the ARRA-funded portion of the program that include gas turbine technology advancements for improvement in the efficiency, emissions, and cost performance of gas turbines for industrial applications with carbon capture and sequestration. Example applications could be cement plants, chemical plants, refineries, steel and aluminum plants, manufacturing facilities, etc. The DOE’s goal for more than 5 percentage point improvement in efficiency was met with cycle analyses performed for representative IGCC Steel Mill and IGCC Refinery applications. Technologies were developed in this program under the following areas: combustion, larger latter stage buckets, CMC and EBC, advanced materials and coatings, advanced configurations to reduce cooling, sealing and rotor purge flows, turbine aerodynamics, advanced sensors, advancements in first

  5. Plan for an Advanced Turbine Systems Program

    SciTech Connect

    Bajura, R.A.; Webb, H.A.; Parks, W.P.

    1993-03-01

    A draft version of this paper was presented at the Clemson Clean, affordable, and reliable natural gas utilization technologies will play a growing role in meeting future power generation needs in the United States. The US Department of Energy`s (DOE) National Energy Strategy projected that total demand for natural gas will rise from 18.5 trillion cubic feet (tcf) in 1990 to 24.2 tcf by the year 2000. Much of this increase is attributed to the increased use of natural gas as a fuel for electric power generation. Candidate technologies for gas fired power generation include gas turbine and fuel cell systems. The first workshop on research needs for advanced gas turbine systems for power generation was held on April 8-10, 1991 in Greenville, South Carolina. The goals of the Clemson-I Workshop were to identify research needs which would accelerate the development of advanced gas turbines and to consider new approaches to implement this research. The Clemson-I Workshop focused on advanced gas turbine systems which would have a lower cost of electricity or better environmental performance than systems currently under development. The workshop was cosponsored by the DOE`s Morgantown Energy Technology Center (METC), Clemson University, and the South Carolina Energy Research and Development Center. The proceedings from the workshop have been published. The 75 participants in the Clemson-I Workshop represented a broad spectrum of the gas turbine Research & Development (R&D) community as well as potential users of advanced gas turbines. Gas turbine manufacturers, the electric utility industry, the university community, as well as government and private sector R&D sponsors were represented. Participants in the Clemson-I Workshop concluded that it is technically feasible to develop advanced turbine systems and that Government participation would accelerate the developmental effort. Advanced turbine systems could be operated on natural gas or adapted to coal or biomass firing.

  6. Plan for an Advanced Turbine Systems Program

    SciTech Connect

    Bajura, R.A.; Webb, H.A. ); Parks, W.P. )

    1993-01-01

    A draft version of this paper was presented at the Clemson Clean, affordable, and reliable natural gas utilization technologies will play a growing role in meeting future power generation needs in the United States. The US Department of Energy's (DOE) National Energy Strategy projected that total demand for natural gas will rise from 18.5 trillion cubic feet (tcf) in 1990 to 24.2 tcf by the year 2000. Much of this increase is attributed to the increased use of natural gas as a fuel for electric power generation. Candidate technologies for gas fired power generation include gas turbine and fuel cell systems. The first workshop on research needs for advanced gas turbine systems for power generation was held on April 8-10, 1991 in Greenville, South Carolina. The goals of the Clemson-I Workshop were to identify research needs which would accelerate the development of advanced gas turbines and to consider new approaches to implement this research. The Clemson-I Workshop focused on advanced gas turbine systems which would have a lower cost of electricity or better environmental performance than systems currently under development. The workshop was cosponsored by the DOE's Morgantown Energy Technology Center (METC), Clemson University, and the South Carolina Energy Research and Development Center. The proceedings from the workshop have been published. The 75 participants in the Clemson-I Workshop represented a broad spectrum of the gas turbine Research Development (R D) community as well as potential users of advanced gas turbines. Gas turbine manufacturers, the electric utility industry, the university community, as well as government and private sector R D sponsors were represented. Participants in the Clemson-I Workshop concluded that it is technically feasible to develop advanced turbine systems and that Government participation would accelerate the developmental effort. Advanced turbine systems could be operated on natural gas or adapted to coal or biomass firing.

  7. Effect of thermal barrier coatings on the performance of steam and water-cooled gas turbine/steam turbine combined cycle system

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.

    1978-01-01

    An analytical study was made of the performance of air, steam, and water-cooled gas-turbine/steam turbine combined-cycle systems with and without thermal-barrier coatings. For steam cooling, thermal barrier coatings permit an increase in the turbine inlet temperature from 1205 C (2200 F), resulting in an efficiency improvement of 1.9 percentage points. The maximum specific power improvement with thermal barriers is 32.4 percent, when the turbine inlet temperature is increased from 1425 C (2600 F) to 1675 C (3050 F) and the airfoil temperature is kept the same. For water cooling, the maximum efficiency improvement is 2.2 percentage points at a turbine inlet temperature of 1683 C (3062 F) and the maximum specific power improvement is 36.6 percent by increasing the turbine inlet temperature from 1425 C (2600 F) to 1730 C (3150 F) and keeping the airfoil temperatures the same. These improvements are greater than that obtained with combined cycles using air cooling at a turbine inlet temperature of 1205 C (2200 F). The large temperature differences across the thermal barriers at these high temperatures, however, indicate that thermal stresses may present obstacles to the use of coatings at high turbine inlet temperatures.

  8. Combustion modeling in advanced gas turbine systems

    SciTech Connect

    Smoot, L.D.; Hedman, P.O.; Fletcher, T.H.; Brewster, B.S.; Kramer, S.K.

    1995-12-31

    Goal of DOE`s Advanced Turbine Systems program is to develop and commercialize ultra-high efficiency, environmentally superior, cost competitive gas turbine systems for base-load applications in utility, independent power producer, and industrial markets. Primary objective of the program here is to develop a comprehensive combustion model for advanced gas turbine combustion systems using natural gas (coal gasification or biomass fuels). The efforts included code evaluation (PCGC-3), coherent anti-Stokes Raman spectroscopy, laser Doppler anemometry, and laser-induced fluorescence.

  9. Assessment of steam-injected gas turbine systems and their potential application

    NASA Technical Reports Server (NTRS)

    Stochl, R. J.

    1982-01-01

    Results were arrived at by utilizing and expanding on information presented in the literature. The results were analyzed and compared with those for simple gas turbine and combined cycles for both utility power generation and industrial cogeneration applications. The efficiency and specific power of simple gas turbine cycles can be increased as much as 30 and 50 percent, respectively, by the injection of steam into the combustor. Steam-injected gas turbines appear to be economically competitive with both simple gas turbine and combined cycles for small, clean-fuel-fired utility power generation and industrial cogeneration applications. For large powerplants with integrated coal gasifiers, the economic advantages appear to be marginal.

  10. PORST: a computer code to analyze the performance of retrofitted steam turbines

    SciTech Connect

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  11. Experience gained with development of steam turbine projects with the use of standardized modules

    NASA Astrophysics Data System (ADS)

    Valamin, A. E.; Kultyshev, A. Yu.; Sakhnin, Yu. A.; Stepanov, M. Yu.

    2014-12-01

    The possibilities of decreasing the amount of work required for preparing manufacture of the equipment of gas-turbine, boiler, and steam-turbine units in the design and technological respects through the use of standardized components are pointed out. In parallel with this, a fewer number of design and technological errors is achieved, due to which better quality of the products is obtained. The need to develop a series of standard equipment sizes used in the composition of a combined-cycle power plant is considered. Examples of designing a steam turbine using well-elaborated and proven components together with new ones required according to the turbine operating conditions are given.

  12. TMF design considerations in turbine airfoils of advanced turbine engines

    NASA Astrophysics Data System (ADS)

    Date, C. G.; Zamrik, S. Y.; Adams, J. H.; Frani, N. E.

    A review of thermal-mechanicalfatigue (TMF) in advanced turbine engines is presented. The review includes examples of typical thermal-mechnical loadings encountered in the design of hot section blades and vanes. Specific issues related to TMF behavior are presented and the associated impact on component life analysis and design is discussed.

  13. 120. View inside power house showing 1929 AllisChalmers steam turbine ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    120. View inside power house showing 1929 Allis-Chalmers steam turbine with engine housing removed; control panel in background. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  14. 121. Close up view of 1929 AllisChalmers steam turbine with ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    121. Close up view of 1929 Allis-Chalmers steam turbine with engine housing removed. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  15. Process-circuit and layout solutions for steam-turbine units and performance efficiency of thermal power plants

    NASA Astrophysics Data System (ADS)

    Gol'dberg, A. A.; Shibaev, T. L.

    2014-12-01

    Criteria for evaluating process-circuit and layout solutions adopted in designing steam-turbine units are presented together with their values for a number of steam-turbine units produced by the Ural Turbine Works. The presented values of the criteria are recommended for being used as tentative ones in designing new thermal power plants or in upgrading them with the use of steam turbine units operating both as basic power installations and as part of combined-cycle power plants. The influence of process-circuit and layout solutions adopted for steam-turbine units on the effectiveness of thermal power plant construction and plant performance efficiency is shown.

  16. Single-crystal superalloy drives turbine advances

    SciTech Connect

    Harris, K.

    1995-04-01

    In searching for ways to improve power-to-weight ratios and fuel efficiency, gas turbine engine manufacturers invest heavily in the development and testing of new alloys. Their goal is to find turbine airfoil materials that can handle the higher operating temperatures, increased component stresses, and faster rotational speeds that are needed to increase turbine performance. Major turbine engine manufacturers find they can achieve these objectives through ultra-high performance, single-crystal superalloys -- a group of nickel-base materials that exhibit outstanding strength and surface stability at temperatures up to 85{percent} of their melting points. One such superalloy is CMSX-4, co-engineered by ingot maker Cannon-Muskegon and turbine engine manufacturers Rolls-Royce and Allison Engine Company. It is currently being used in such applications as Allison`s advanced airfoil programs.

  17. Experimental investigation on flow in diffuser of 1090 MW steam turbine

    NASA Astrophysics Data System (ADS)

    Hoznedl, Michal; Sedlák, Kamil; Mrózek, Lukáš; Bednář, Lukáš; Kalista, Robert

    2016-06-01

    The paper deals with flow of wet water steam in diffuser of turbine engine 1090 MW on saturated water steam. Experimental measurements were done while the turbine was in operation for a wide range of outputs. Defining the outlet velocity from the last stage and with knowledge of static pressures on the diffuser outlet, it is possible to define the contribution of the diffuser to the whole low pressure part efficiency.

  18. Effect of steam addition on cycle performance of simple and recuperated gas turbines

    NASA Technical Reports Server (NTRS)

    Boyle, R. J.

    1979-01-01

    Results are presented for the cycle efficiency and specific power of simple and recuperated gas turbine cycles in which steam is generated and used to increase turbine flow. Calculations showed significant improvements in cycle efficiency and specific power by adding steam. The calculations were made using component efficiencies and loss assumptions typical of stationary powerplants. These results are presented for a range of operating temperatures and pressures. Relative heat exchanger size and the water use rate are also examined.

  19. Advanced Eddy current NDE steam generator tubing.

    SciTech Connect

    Bakhtiari, S.

    1999-03-29

    As part of a multifaceted project on steam generator integrity funded by the U.S. Nuclear Regulatory Commission, Argonne National Laboratory is carrying out research on the reliability of nondestructive evaluation (NDE). A particular area of interest is the impact of advanced eddy current (EC) NDE technology. This paper presents an overview of work that supports this effort in the areas of numerical electromagnetic (EM) modeling, data analysis, signal processing, and visualization of EC inspection results. Finite-element modeling has been utilized to study conventional and emerging EC probe designs. This research is aimed at determining probe responses to flaw morphologies of current interest. Application of signal processing and automated data analysis algorithms has also been addressed. Efforts have focused on assessment of frequency and spatial domain filters and implementation of more effective data analysis and display methods. Data analysis studies have dealt with implementation of linear and nonlinear multivariate models to relate EC inspection parameters to steam generator tubing defect size and structural integrity. Various signal enhancement and visualization schemes are also being evaluated and will serve as integral parts of computer-aided data analysis algorithms. Results from this research will ultimately be substantiated through testing on laboratory-grown and in-service-degraded tubes.

  20. The influence of external cooling system on the performance of supercritical steam turbine cycles

    NASA Astrophysics Data System (ADS)

    Kosman, Wojciech

    2010-09-01

    The problem presented in this paper refers to the concepts applied to the design of supercritical steam turbines. The issue under the investigation is the presence of a cooling system. Cooling systems aim to protect the main components of the turbines against overheating. However the cooling flows mix with the main flow and modify the expansion line in the steam path. This affects the expansion process in the turbine and changes the performance when compared to the uncooled turbine. The analysis described here investigates the range of the influence of the cooling system on the turbine cycle. This influence is measured mainly through the change of the power generation efficiency. The paper explains the approach towards the assessment of the cooling effects and presents results of the modeling for three supercritical steam cycles.

  1. Evaluation of Rotordynamic Stability of a Steam Turbine Due to Labyrinth Seal Force

    NASA Astrophysics Data System (ADS)

    Hirano, Toshio; Sasaki, Takashi; Sakakida, Hitoshi; Uchida, Tatsuro; Tsutsui, Masaji; Ikeda, Kazunori

    This paper describes the evaluation of unstable vibration caused by the seal force, which is known as "Steam Whirl" in a steam turbine. Stability of a steam turbine is evaluated by complex eigenvalue analysis of rotordynamics model considering the dynamics of seals, rotor, bearings and pedestals. A commercial CFD program is employed to estimate the dynamic coefficients of labyrinth seal. The labyrinth seal of a large scales steam turbine is taken as an object of analysis and a 3D model with eccentric rotor is solved to obtain the rotordynamic force components. The rotordynamic force is derived by integrating the pressure on the rotor surface. Evaluation formula is formed from the results of numerical calculation, which is used to predict the dynamic coefficient of each seal in a steam turbine. Then rotordynamics model of total system including seal is constructed and stability is evaluated by complex eigenvalue analysis. This procedure is applied to the design of steam turbines and enables the optimization of the turbine structure considering the efficiency and stability.

  2. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Advanced Turbine Technology Application Project (ATTAP) activities during the past year were highlighted by test-bed engine design and development activities; ceramic component design; materials and component characterization; ceramic component process development and fabrication; component rig testing; and test-bed engine fabrication and testing. Although substantial technical challenges remain, all areas exhibited progress. Test-bed engine design and development activity included engine mechanical design, power turbine flow-path design and mechanical layout, and engine system integration aimed at upgrading the AGT-5 from a 1038 C metal engine to a durable 1371 C structural ceramic component test-bed engine. ATTAP-defined ceramic and associated ceramic/metal component design activities include: the ceramic combustor body, the ceramic gasifier turbine static structure, the ceramic gasifier turbine rotor, the ceramic/metal power turbine static structure, and the ceramic power turbine rotors. The materials and component characterization efforts included the testing and evaluation of several candidate ceramic materials and components being developed for use in the ATTAP. Ceramic component process development and fabrication activities are being conducted for the gasifier turbine rotor, gasifier turbine vanes, gasifier turbine scroll, extruded regenerator disks, and thermal insulation. Component rig testing activities include the development of the necessary test procedures and conduction of rig testing of the ceramic components and assemblies. Four-hundred hours of hot gasifier rig test time were accumulated with turbine inlet temperatures exceeding 1204 C at 100 percent design gasifier speed. A total of 348.6 test hours were achieved on a single ceramic rotor without failure and a second ceramic rotor was retired in engine-ready condition at 364.9 test hours. Test-bed engine fabrication, testing, and development supported improvements in ceramic component technology

  3. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  4. Performance Diagnosis using Optical Torque Sensor for Selection of a Steam Supply Plant among Advanced Combined Cycle Power Plants

    NASA Astrophysics Data System (ADS)

    Umezawa, Shuichi

    A newly developed optical torque sensor was applied to select a steam supply plant among advanced combined cycle, i.e. ACC, power plants of the Tokyo Electric Power Company. The sensor uses laser beams focused on small stainless steel reflectors having bar-code patterns attached on the surface of the rotating shaft, and a technique of signal processing using a correlation function featuring high frequency. The plant that supplied steam was selected on the basis of diagnosis of each steam turbine performance of the plants. Heat balance program was developed to analyze steam turbine performance using data of turbine output measured by the torque sensor and data measured by existing instruments of the power station. The steam turbine that supplied steam was determined by the present method using the optical torque sensor. The accuracy of the method to determine the steam supply plant was analyzed. It was then confirmed that the accuracy was greatly improved as compared with that of existing method.

  5. Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 2: Advanced energy conversion systems. Part 1: Open-cycle gas turbines

    NASA Technical Reports Server (NTRS)

    Brown, D. H.; Corman, J. C.

    1976-01-01

    Ten energy conversion systems are defined and analyzed in terms of efficiency. These include: open-cycle gas turbine recuperative; open-cycle gas turbine; closed-cycle gas turbine; supercritical CO2 cycle; advanced steam cycle; liquid metal topping cycle; open-cycle MHD; closed-cycle inert gas MHD; closed-cycle liquid metal MHD; and fuel cells. Results are presented.

  6. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOEpatents

    Wilson, Ian D.; Wesorick, Ronald R.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  7. Analyzing the influence exerted by individual components of wetness losses on the efficiency of steam turbine stage and compartments

    NASA Astrophysics Data System (ADS)

    Filippov, G. A.; Gribin, V. G.; Avetisyan, A. R.; Lisyanskii, A. S.

    2015-01-01

    The influence exerted by dispersed moisture on the economic efficiency of steam turbine stages and compartments operating in the wet steam region is analyzed. A procedure for generalizing experimental data is proposed that was used for analyzing the previously published results of experiments on determining the influence of different loss components on the efficiency of steam turbine stages and compartments. The influence of coarsely dispersed moisture on the turbine efficiency indicators is shown.

  8. UTILITY ADVANCED TURBINE SYSTEMS(ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect

    Kenneth A. Yackly

    2001-06-01

    optimized for the highest level of performance. The unique feature of an H-technology combined-cycle system is the integrated heat transfer system, which combines both the steam plant reheat process and gas turbine bucket and nozzle cooling. This feature allows the power generator to operate at a higher firing temperature than current technology units, thereby resulting in dramatic improvements in fuel-efficiency. The end result is the generation of electricity at the lowest, most competitive price possible. Also, despite the higher firing temperature of the H System{trademark}, the combustion temperature is kept at levels that minimize emission production. GE has more than 3.6 million fired hours of experience in operating advanced technology gas turbines, more than three times the fired hours of competitors' units combined. The H System{trademark} design incorporates lessons learned from this experience with knowledge gleaned from operating GE aircraft engines. In addition, the 9H gas turbine is the first ever designed using ''Design for Six Sigma'' methodology, which maximizes reliability and availability throughout the entire design process. Both the 7H and 9H gas turbines will achieve the reliability levels of our F-class technology machines. GE has tested its H System{trademark} gas turbine more thoroughly than any previously introduced into commercial service. The H System{trademark} gas turbine has undergone extensive design validation and component testing. Full-speed, no-load testing of the 9H was achieved in May 1998 and pre-shipment testing was completed in November 1999. The 9H will also undergo approximately a half-year of extensive demonstration and characterization testing at the launch site. Testing of the 7H began in December 1999, and full speed, no-load testing was completed in February 2000. The 7H gas turbine will also be subjected to extensive demonstration and characterization testing at the launch site.

  9. Modal testing of advanced wind turbine systems

    SciTech Connect

    Osgood, R.M.

    1995-09-01

    The US Department of Energy (DOE), in conjunction with the US wind industry, is supporting the development of technology for advanced, higher efficiency wind energy conversion systems. Under the Advanced Wind Turbine (AAWT) Program, the DOE, through the National Renewable Energy Laboratory (NREL), will assist US industry in incorporating advanced wind turbine technology into utility-grade wind turbines. As part of the AWT Program, NREL is conducting a range of activities aimed at assisting the wind industry with system design analysis and testing. One major activity is NREL`s Full System Model Testing (FSMT) task. In 1993 and 1994, NREL`s FSMT team conducted model surveys on several wind turbine systems developed by industry, including Atlantic Orient Corporation`s AOC 15/50, R. Lynette and Associates` AWT-26 P1, and Carter Wind Turbines Incorporated`s CWT-300. This paper describes how these model surveys were carried out and how industry and NREL wind researchers used the experimental results to validate their analytical models.

  10. Overview of Advanced Turbine Systems Program

    NASA Astrophysics Data System (ADS)

    Webb, H. A.; Bajura, R. A.

    The US Department of Energy initiated a program to develop advanced gas turbine systems to serve both central power and industrial power generation markets. The Advanced Turbine Systems (ATS) Program will lead to commercial offerings by the private sector by 2002. ATS will be developed to fire natural gas but will be adaptable to coal and biomass firing. The systems will be: highly efficient (15 percent improvement over today's best systems); environmentally superior (10 percent reduction in nitrogen oxides over today's best systems); and cost competitive (10 percent reduction in cost of electricity). The ATS Program has five elements. Innovative cycle development will lead to the demonstration of systems with advanced gas turbine cycles using current gas turbine technology. High temperature development will lead to the increased firing temperatures needed to achieve ATS Program efficiency goals. Ceramic component development/demonstration will expand the current DOE/CE program to demonstrate industrial-scale turbines with ceramic components. Technology base will support the overall program by conducting research and development (R&D) on generic technology issues. Coal application studies will adapt technology developed in the ATS program to coal-fired systems being developed in other DOE programs.

  11. ADVANCED TURBINE SYSTEM FEDERAL ASSISTANCE PROGRAM

    SciTech Connect

    Frank Macri

    2003-10-01

    Rolls-Royce Corporation has completed a cooperative agreement under Department of Energy (DOE) contract DE-FC21-96MC33066 in support of the Advanced Turbine Systems (ATS) program to stimulate industrial power generation markets. This DOE contract was performed during the period of October 1995 to December 2002. This final technical report, which is a program deliverable, describes all associated results obtained during Phases 3A and 3B of the contract. Rolls-Royce Corporation (formerly Allison Engine Company) initially focused on the design and development of a 10-megawatt (MW) high-efficiency industrial gas turbine engine/package concept (termed the 701-K) to meet the specific goals of the ATS program, which included single digit NOx emissions, increased plant efficiency, fuel flexibility, and reduced cost of power (i.e., $/kW). While a detailed design effort and associated component development were successfully accomplished for the 701-K engine, capable of achieving the stated ATS program goals, in 1999 Rolls-Royce changed its focus to developing advanced component technologies for product insertion that would modernize the current fleet of 501-K and 601-K industrial gas turbines. This effort would also help to establish commercial venues for suppliers and designers and assist in involving future advanced technologies in the field of gas turbine engine development. This strategy change was partly driven by the market requirements that suggested a low demand for a 10-MW aeroderivative industrial gas turbine, a change in corporate strategy for aeroderivative gas turbine engine development initiatives, and a consensus that a better return on investment (ROI) could be achieved under the ATS contract by focusing on product improvements and technology insertion for the existing Rolls-Royce small engine industrial gas turbine fleet.

  12. Comparison of Integrated Gasifier-Combined Cycle and AFB-steam turbine systems for industrial cogeneration

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.; Abbott, J. M.; Burns, R. K.

    1981-01-01

    In the cogeneration technology alternatives study (CTAS) a number of advanced coal fired systems were examined and systems using a integrated coal gasifier IGCC or a fluid bed combustor AFB were found to yield attractive cogeneration results in industrial cogeneration applications. A range of site requirements and cogeneration sizing strategies using ground rules based on CTAS were used in comparing an IGCC and an AFB. The effect of time variations in site requirements and the sensitivity to fuel and electricity price assumptions are examined. The economic alternatives of industrial or utility ownership are also considered. The results indicate that the IGCC system has potentially higher fuel and emission savings and could be an attractive option for utility ownership. The AFB steam turbine system has a potentially higher return on investment and could be attractive assuming industrial ownership.

  13. Advanced wind turbine design studies: Advanced conceptual study. Final report

    SciTech Connect

    Hughes, P; Sherwin, R

    1994-08-01

    In conjunction with the US Department of Energy and the National Renewable Energy Laboratory`s Advanced Wind Turbine Program, the Atlantic Orient Corporation developed preliminary designs for the next generation of wind turbines. These 50 kW and 350 kW turbines are based upon the concept of simplicity. By adhering to a design philosophy that emphasizes simplicity, we project that these turbines will produce energy at extremely competitive rates which will unlock the potential of wind energy domestically and internationally. The program consisted of three distinct phases. First, we evaluated the operational history of the Enertech 44 series wind turbines. As a result of this evaluation, we developed, in the second phase, a preliminary design for a new 50 kW turbine for the near-term market. In the third phase, we took a clean-sheet-of-paper approach to designing a 350 kW turbine focused on the mid-1990s utility market that incorporated past experience and advanced technology.

  14. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1993-01-01

    The Advanced Turbine Technologies Application Project (ATTAP) is in the fifth year of a multiyear development program to bring the automotive gas turbine engine to a state at which industry can make commercialization decisions. Activities during the past year included reference powertrain design updates, test-bed engine design and development, ceramic component design, materials and component characterization, ceramic component process development and fabrication, ceramic component rig testing, and test-bed engine fabrication and testing. Engine design and development included mechanical design, combustion system development, alternate aerodynamic flow testing, and controls development. Design activities included development of the ceramic gasifier turbine static structure, the ceramic gasifier rotor, and the ceramic power turbine rotor. Material characterization efforts included the testing and evaluation of five candidate high temperature ceramic materials. Ceramic component process development and fabrication, with the objective of approaching automotive volumes and costs, continued for the gasifier turbine rotor, gasifier turbine scroll, extruded regenerator disks, and thermal insulation. Engine and rig fabrication, testing, and development supported improvements in ceramic component technology. Total test time in 1992 amounted to 599 hours, of which 147 hours were engine testing and 452 were hot rig testing.

  15. Experimental analysis of dynamic characteristics for vibration-impact process of steam turbine blades with integral shroud

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Li, Lu-ping; Lu, Xu-xiang; Rao, Hong-de; Liu, Yu-jing

    2008-11-01

    Integral shroud is an advanced technique used to improve reliability of steam turbine blades. In this paper, dynamic characteristics of vibration-impact process of steam turbine blades with integral shroud are studied. To test and verify the reliability of calculation result, a series of experiments are well performed on the platform of contracting and impacting of blades tips. The dynamic strain data under different gaps, different loads and different rotating speeds are surveyed through which the log decrement at each condition is obtained, and the effects of vibration damping are obtained by comparing the log decrement. The results of experimental study show that larger log decrement means larger system damping and better effectives of vibration reduction. Besides, the effects of vibro-impact reduction of different parameters are got and the experimental study results show that the vibro-impact structure is a good vibration damper. The dynamic stress of the blade with integral shroud is insensitive to loads when the gap between adjacent integral shrouds is small. In short, the achievements gained in the paper have revealed dynamic characteristics for vibro-impact process of steam turbine blades with integral shroud, which will bring important engineering application to development and modification design of the integrally shrouded blades.

  16. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1989-01-01

    ATTAP activities during the past year were highlighted by an extensive materials assessment, execution of a reference powertrain design, test-bed engine design and development, ceramic component design, materials and component characterization, ceramic component process development and fabrication, component rig design and fabrication, test-bed engine fabrication, and hot gasifier rig and engine testing. Materials assessment activities entailed engine environment evaluation of domestically supplied radial gasifier turbine rotors that were available at the conclusion of the Advanced Gas Turbine (AGT) Technology Development Project as well as an extensive survey of both domestic and foreign ceramic suppliers and Government laboratories performing ceramic materials research applicable to advanced heat engines. A reference powertrain design was executed to reflect the selection of the AGT-5 as the ceramic component test-bed engine for the ATTAP. Test-bed engine development activity focused on upgrading the AGT-5 from a 1038 C (1900 F) metal engine to a durable 1371 C (2500 F) structural ceramic component test-bed engine. Ceramic component design activities included the combustor, gasifier turbine static structure, and gasifier turbine rotor. The materials and component characterization efforts have included the testing and evaluation of several candidate ceramic materials and components being developed for use in the ATTAP. Ceramic component process development and fabrication activities were initiated for the gasifier turbine rotor, gasifier turbine vanes, gasifier turbine scroll, extruded regenerator disks, and thermal insulation. Component rig development activities included combustor, hot gasifier, and regenerator rigs. Test-bed engine fabrication activities consisted of the fabrication of an all-new AGT-5 durability test-bed engine and support of all engine test activities through instrumentation/build/repair. Hot gasifier rig and test-bed engine testing

  17. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1989-01-01

    Work to develop and demonstrate the technology of structural ceramics for automotive engines and similar applications is described. Long-range technology is being sought to produce gas turbine engines for automobiles with reduced fuel consumption and reduced environmental impact. The Advanced Turbine Technology Application Project (ATTAP) test bed engine is designed such that, when installed in a 3,000 pound inertia weight automobile, it will provide low emissions, 42 miles per gallon fuel economy on diesel fuel, multifuel capability, costs competitive with current spark ignition engines, and noise and safety characteristics that meet Federal standards.

  18. Advanced Gas Turbine (AGT) powertrain system

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Kaufeld, J.; Kordes, R.

    1981-01-01

    A 74.5 kW(100 hp) advanced automotive gas turbine engine is described. A design iteration to improve the weight and production cost associated with the original concept is discussed. Major rig tests included 15 hours of compressor testing to 80% design speed and the results are presented. Approximately 150 hours of cold flow testing showed duct loss to be less than the design goal. Combustor test results are presented for initial checkout tests. Turbine design and rig fabrication is discussed. From a materials study of six methods to fabricate rotors, two have been selected for further effort. A discussion of all six methods is given.

  19. AGT (Advanced Gas Turbine) technology project

    NASA Technical Reports Server (NTRS)

    1988-01-01

    An overall summary documentation is provided for the Advanced Gas Turbine Technology Project conducted by the Allison Gas Turbine Division of General Motors. This advanced, high risk work was initiated in October 1979 under charter from the U.S. Congress to promote an engine for transportation that would provide an alternate to reciprocating spark ignition (SI) engines for the U.S. automotive industry and simultaneously establish the feasibility of advanced ceramic materials for hot section components to be used in an automotive gas turbine. As this program evolved, dictates of available funding, Government charter, and technical developments caused program emphases to focus on the development and demonstration of the ceramic turbine hot section and away from the development of engine and powertrain technologies and subsequent vehicular demonstrations. Program technical performance concluded in June 1987. The AGT 100 program successfully achieved project objectives with significant technology advances. Specific AGT 100 program achievements are: (1) Ceramic component feasibility for use in gas turbine engines has been demonstrated; (2) A new, 100 hp engine was designed, fabricated, and tested for 572 hour at operating temperatures to 2200 F, uncooled; (3) Statistical design methodology has been applied and correlated to experimental data acquired from over 5500 hour of rig and engine testing; (4) Ceramic component processing capability has progressed from a rudimentary level able to fabricate simple parts to a sophisticated level able to provide complex geometries such as rotors and scrolls; (5) Required improvements for monolithic and composite ceramic gas turbine components to meet automotive reliability, performance, and cost goals have been identified; (6) The combustor design demonstrated lower emissions than 1986 Federal Standards on methanol, JP-5, and diesel fuel. Thus, the potential for meeting emission standards and multifuel capability has been initiated

  20. Pouring on the steam

    SciTech Connect

    Valenti, M.

    1996-02-01

    Engineers at Solar Turbines Inc. in San Diego have achieved a breakthrough in steam power by using modern gas-turbine technology, high-temperature-resistant superalloys, advanced manufacturing technologies, and a new class of steam generators to build a high-performance steam system (HPSS). The system is a full-scale, 4-megawatt industrial prototype steam power plant that produces steam heated to 1,500 F and pressurized to 1,500 psig. In a cogeneration steam cycle, these temperatures and pressures can double the power generated using the same amount of steam, according to the US Department of Energy (DOE), which sponsored the project as part of the Advanced Turbine System Program.

  1. Steam wetness measurement using CCD imaging methods in low-pressure turbine

    NASA Astrophysics Data System (ADS)

    Wu, Wei; Qin, Shiqiao; Huang, Zhuqing; Wang, Xingshu; Hu, Chunsheng

    2010-11-01

    The steam flow in low-pressure turbine contained abundant water droplets, which will decrease the work efficiency and pose potential threaten to operation safety, so measurement of steam wetness has brought great interest in electricity generation industry. In this paper, a new measuring method using CCD (Charge Coupled Device) imaging technique was proposed to determine the wetness in steam turbine based on the forward small angle light scattering theory. A simulated steam turbine facility was designed to generate the wet steam, and light scattering experiments were carried out at various working conditions in this device. The steam wetness parameters and droplet size distribution were obtained by means of numerical inversion of the light intensity distribution based on Mie scattering theory. The results demonstrate that the obtained data from the present analysis is in good agreement with the results of the theory analysis and previous study, and the proposed method is proved to be suitable for steam wetness measuring and monitoring by further development.

  2. The T-125/150-12.8 cogeneration steam turbine

    NASA Astrophysics Data System (ADS)

    Valamin, A. E.; Kultyshev, A. Yu.; Gol'dberg, A. A.; Sakhnin, Yu. A.; Bilan, V. N.; Stepanov, M. Yu.; Polyaeva, E. N.; Shekhter, M. V.; Shibaev, T. L.

    2014-12-01

    The article presents the design, the economic indicators, and the main solutions on the thermal process circuit and layout of the T-125/150-12.8 turbine, a new design version of the T-100-12.8 turbine, which is one of the best known, unique and widely used cogeneration turbines in Russia and abroad. The project of the new turbine is supposed to be used both for renovating and upgrading already installed turbines of the T-100 family and for supplying it as a full set for replacing obsolete equipment or constructing new one.

  3. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1991-01-01

    This report summarizes work performed in support of the development and demonstration of a structural ceramic technology for automotive gas turbine engines. The AGT101 regenerated gas turbine engine developed under the previous DOE/NASA Advanced Gas Turbine (AGT) program is being utilized for verification testing of the durability of next-generation ceramic components and their suitability for service at reference powertrain design conditions. Topics covered in this report include ceramic processing definition and refinement, design improvements to the test bed engine and test rigs, and design methodologies related to ceramic impact and fracture mechanisms. Appendices include reports by ATTAP subcontractors addressing the development of silicon nitride and silicon carbide families of materials and processes.

  4. Upgrading the SPP-500-1 moisture separators-steam reheaters used in the Leningrad NPP turbine units

    NASA Astrophysics Data System (ADS)

    Legkostupova, V. V.; Sudakov, A. V.

    2015-03-01

    The specific features of existing designs of moisture separators-steam reheaters (MSRs) and experience gained with using them at nuclear power plants are considered. Main factors causing damage to and failures of MSRs are described: nonuniform distribution of wet steam flow among the separation modules, breakthrough of moisture through the separator (and sometimes also through the steam reheater), which may lead to the occurrence of additional thermal stresses and, hence, to thermal-fatigue damage to or stress corrosion cracking of metal. MSR failure results in a less efficient operation of the turbine unit as a whole and have an adverse effect on the reliability of the low-pressure cylinder's last-stage blades. By the time the design service life of the SPP-500-1 MSRs had been exhausted in power units equipped with RBMK-1000 reactors, the number of damages inflicted to both the separation part and to the pipework and heating surface tubes was so large, that a considerable drop of MSR effectiveness and turbine unit efficiency as a whole occurred. The design of the upgraded separation part used in the SPP-500-1 MSR at the Leningrad NPP is described and its effectiveness is shown, which was confirmed by tests. First, efforts taken to achieve more uniform distribution of moisture content over the perimeter and height of steam space downstream of the separation modules and to bring it to values close to the design ones were met with success. Second, no noticeable effect of the individual specific features of separation modules on the moisture content was revealed. Recommendations on elaborating advanced designs of moisture separators-steam reheaters are given: an MSR arrangement in which the separator is placed under or on the side from the steam reheater; axial admission of wet steam for ensuring its uniform distribution among the separation modules; inlet chambers with an extended preliminary separation system and devices for uniformly distributing steam flows in the

  5. An investigation of nucleating flows of steam in a cascade of turbine blading

    SciTech Connect

    Bakhtar, F.; Webb, R.A. . School of Manufacturing and Mechanical Engineering); Shojaee-Fard, M.H. ); Siraj, M.A. . Faculty of Engineering)

    1993-03-01

    During the course of expansion in turbines steam first supercools and than nucleates to become a wet mixture. To reproduce turbine nucleating conditions realistically requires a supply of supercooled vapor. This can be achieved under blow-down conditions and an experimental facility for such studies has been constructed. The results of the first experimental investigation of nucleating flows of steam in a cascade of nozzle blading using the equipment are presented. The experimental results presented consist of surface pressure measurements, Mach-Zehnder and shadow photography. Comparisons with theoretical solutions show reasonable agreement.

  6. Optimized Application of MSR and Steam Turbine Retrofits in Nuclear Power Plants

    SciTech Connect

    Crossland, Robert; McCoach, John; Gagelin, Jean-Philippe

    2004-07-01

    The benefit to a nuclear power plant from a steam turbine retrofit has often been clearly demonstrated in recent years but, for light water nuclear plants, the Moisture Separator Reheaters (MSRs) are also of prime importance. This paper describes how refurbishment of these crucial components can only provide full potential performance benefit when made in conjunction with a steam turbine retrofit (although in practice these activities are frequently separated). Examples are given to show how combined application is best handled within a single organization to ensure optimized integration into the thermal cycle. (authors)

  7. The series of siemens SST-200 to SST-900 steam turbines in Russia

    NASA Astrophysics Data System (ADS)

    Kasilov, V. F.

    2015-04-01

    The chronology of cooperation between the transnational German concern Siemens and Russia is given. The designs of the SST-200-SST-900 series of industrial steam turbines for electrical capacities ranging from 10 to 180 MW that were installed at thermal power plants and industrial facilities of Russia in the period 2004-2014 are reviewed. The design features of the SST-600 steam turbine used as part of the PGU-200 combined-cycle plant installed at the Southwest cogeneration station are considered.

  8. An expert system-based, on-line rotor crack monitor for utility steam turbines

    SciTech Connect

    Scheibel, J.R. ); Iman, I.; Ebben, T.G. . Corporate Research and Development Center); Blomgren, R. )

    1989-01-01

    A steam turbine vibration monitoring system is described that uses a rule-based expert system for data review and fault diagnosis. Steady-state, coast-down, and steam temperature transient vibration signature techniques used by the monitor to detect transverse rotor cracks are summarized. A histogram technique for enhancing the initial appearance of shallow crack 2/rev response is presented. The use of an expert system to fully automate diagnosis of turbine faults is discussed. Rotor crack and misalignment diagnostic rules are outlined.

  9. R and D for improved efficiency small steam turbines. Phase II. Second quarterly technical report

    SciTech Connect

    Not Available

    1981-03-01

    The detailed design of a radial inflow steam turbine (RIT) comprised of two radial inflow turbine stages driving a common bull gear/output shaft designed for rated speeds of 70,000 rpm and 52,500 rpm, respectively, is described. Details are presented on: aerodynamic design; high speed rotors; high speed rotor bearings; high speed rotor sealing; gearing; output shaft; static structure; and predicted performance. (MCW)

  10. Evaluation of Erosion Resistance of Advanced Turbine Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Kuczmarski, Maria A.; Miller, Robert A.; Cuy, Michael D.

    2007-01-01

    The erosion resistant turbine thermal barrier coating system is critical to aircraft engine performance and durability. By demonstrating advanced turbine material testing capabilities, we will be able to facilitate the critical turbine coating and subcomponent development and help establish advanced erosion-resistant turbine airfoil thermal barrier coatings design tools. The objective of this work is to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and/or thermal gradient environments, validating advanced turbine airfoil thermal barrier coating systems based on nano-tetragonal phase toughening design approaches.

  11. Modernization of exhaust hoods of low-pressure sections of steam turbines manufactured by the Ural Turbine Works

    NASA Astrophysics Data System (ADS)

    Yamaltdinov, A. A.; Sakhnin, Yu. A.; Ryabchikov, A. Yu.; Evdokimov, S. Yu.; Sergach, S. V.

    2014-12-01

    Issues of modernizing the current exhaust hoods of low-pressure sections for steam turbines manufactured by the Ural Turbine Works and designing new ones with the use of modern methods of computational fluid dynamics (ANSYS CFX) are considered. A flow in the exhaust hood is simulated numerically. Verification of obtained data is performed. The use of the finite volume method allowed the three-dimensional flow in the exhaust hood of turbines of the T-100 series to be analyzed and a simple variant for improvement of its characteristics to be developed. The project data on the novel design of the exhaust hood for the T-125/150-12.8 turbine are given.

  12. Utility advanced turbine systems (ATS) technology readiness testing

    SciTech Connect

    2000-09-15

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of a highly efficient, environmentally superior, and cost-competitive utility ATS for base-load utility-scale power generation, the GE 7H (60 Hz) combined cycle power system, and related 9H (50 Hz) common technology. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  13. Utility Advanced Turbine Systems (ATS) Technology Readiness Testing

    SciTech Connect

    1998-10-29

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown in Figure 1-1. This report summarizes work accomplished in 2Q98. The most significant accomplishments are listed in the report.

  14. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect

    Unknown

    1998-10-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between Ge and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially be GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished from 4Q97 through 3Q98.

  15. Utility Advanced Turbine Systems (ATS) technology readiness testing

    SciTech Connect

    1999-05-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted horn DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include fill speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  16. OUT Success Stories: Advanced Airfoils for Wind Turbines

    DOE R&D Accomplishments Database

    Jones, J.; Green, B.

    2000-08-01

    New airfoils have substantially increased the aerodynamic efficiency of wind turbines. It is clear that these new airfoils substantially increased energy output from wind turbines. Virtually all new blades built in this country today use these advanced airfoil designs.

  17. Steam supply system for superposed turbine and process chamber, such as coal gasification

    SciTech Connect

    Menger, W.M.

    1986-08-26

    A steam supply system is described for a process chamber consuming superheated steam at a pressure of about 600 psi or below which is driven by a boiler operating at a pressure of about 2000 psi, a pressure range above that needed by the process chamber for also driving a superposed turbine. The system consists of: (a) a high pressure boiler feed pump for supplying highly purified water to the boiler; (b) a condensing reboiler connected to receive steam from the superposed turbine in a high pressure side; (c) the condensing reboiler also having a low pressure side, essentially isolated from fluid contact with the high pressure side, for receiving water for use in the lower operating pressure steam processes; (d) the condensing reboiler further comprising integral superheating means for heating the water received in the low pressure side into superheated low pressure steam with the steam received in the high pressure side; (e) means for conveying fluid from the high pressure side of the condensing reboiler to the boiler feed pump; and (f) means for conveying the low pressure superheated steam from the condensing reboiler to the process chamber.

  18. Advanced Gas Turbine (AGT) Technology Development Project

    NASA Technical Reports Server (NTRS)

    1987-01-01

    This report is the eleventh in the series of Technical Summary reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorized under NASA Contract DEN3-167, and sponsored by the Department of Energy (DOE). This report was prepared by Garrett Turbine Engine Company, A Division of the Garrett Corporation, and includes information provided by Ford Motor Company, the Standard Oil Company, and AiResearch Casting Company. This report covers plans and progress for the period July 1, 1985 through June 30, 1986. Technical progress during the reported period was highlighted by the 85-hour endurance run of an all-ceramic engine operating in the 2000 to 2250 F temperature regime. Component development continued in the areas of the combustion/fuel injection system, regenerator and seals system, and ceramic turbine rotor attachment design. Component rig testing saw further refinements. Ceramic materials showed continued improvements in required properties for gas turbine applications; however, continued development is needed before performance and reliability goals can be set.

  19. Advanced Coal-Fueled Gas Turbine Program

    SciTech Connect

    Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G.; Lucas, C.; Rairden, J.R.; Sabla, P.E.; Savelli, J.F.; Slaughter, D.M.; Spiro, C.L.; Staub, F.W.

    1989-02-01

    The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.

  20. Thermodynamic evaluation of the possibility to increase cogeneration turbine efficiency by using a heat pump operating with steam

    NASA Astrophysics Data System (ADS)

    Batenin, V. M.; Datsenko, V. V.; Zeigarnik, Yu. A.; Kosoi, A. S.; Sinkevich, M. V.

    2016-01-01

    Cogeneration turbines operate in different operation modes that considerably differ as to the working process conditions. In summer time, when heat demand is minimal, almost all steam flow passes through all turbine stages and enters into the condenser (condensing mode of operation). When heat supply is needed, the steam bleed-offs are used. The several last stages of the turbine (low-pressure part—LPP) have a control diaphragm at the inlet. When the heat supply is large, the diaphragm is maximally closed, and the entire steam flow, with an exception for a minimal ventilation flow is delivered to the steam bleed-offs (cogeneration mode). LPP flow path is designed for the optimal operation in the condensing mode. While running in cogeneration mode, the LPP operating conditions are far from optimal. Depending on the ventilation steam flow rate and outlet pressure, the LPP power can drop to zero or even become negative (ventilation mode). It is proposed to control an outlet steam pressure by using the heat pump that operates with steam. The heat pump energy consumption can be compensated and even exceeded by optimizing the steam expansion process in LPP. In this respect, operating conditions of cogeneration turbine LPPs during the cold season are analyzed. A brief description of a heat pump operating with steam is made. The possibility of increasing cogeneration turbine efficiency by using a steam heat pump is shown.

  1. Assessment of steam work efficiency as applied to a turbine being designed

    NASA Astrophysics Data System (ADS)

    Astvatsaturova, A. A.; Zorin, V. M.; Trukhnii, A. D.

    2015-01-01

    Formulas for evaluating the relative internal efficiencies of turbines that have not been designed as yet are given in many publications. Such assessments are required at the first stages of development and calculation of the thermal process circuit of a new steam turbine unit. The above-mentioned formulas are given without indicating the author's name, particular initial material, and evaluation accuracy. To give an answer on these questions, the relevant publications were analyzed, and the results from calculations of relative internal efficiencies carried out using the published formulas and obtained from the hs diagrams of already designed turbines are compared. It is determined that Professor B.M. Troyanovskii, a well-known scientist specializing in turbines, is the author of these formulas. It is shown that these formulas give the "upper" (the best) estimate of efficiency. Formulas having the same structure as those of Troyanovskii but yielding a mean estimate with respect to already designed turbines are proposed. The results from the performed comparison are aimed at helping the developers of thermal process circuits for new steam turbine units to select the values of relative internal efficiencies of the cylinders for a turbine that has not been designed as yet.

  2. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1994-01-01

    Reports technical effort by AlliedSignal Engines in sixth year of DOE/NASA funded project. Topics include: gas turbine engine design modifications of production APU to incorporate ceramic components; fabrication and processing of silicon nitride blades and nozzles; component and engine testing; and refinement and development of critical ceramics technologies, including: hot corrosion testing and environmental life predictive model; advanced NDE methods for internal flaws in ceramic components; and improved carbon pulverization modeling during impact. ATTAP project is oriented toward developing high-risk technology of ceramic structural component design and fabrication to carry forward to commercial production by 'bridging the gap' between structural ceramics in the laboratory and near-term commercial heat engine application. Current ATTAP project goal is to support accelerated commercialization of advanced, high-temperature engines for hybrid vehicles and other applications. Project objectives are to provide essential and substantial early field experience demonstrating ceramic component reliability and durability in modified, available, gas turbine engine applications; and to scale-up and improve manufacturing processes of ceramic turbine engine components and demonstrate application of these processes in the production environment.

  3. Increasing reliability of system water heaters for steam-turbine installations at the design stage

    NASA Astrophysics Data System (ADS)

    Brezgin, V. I.; Brodov, Yu. M.; Brezgin, D. V.

    2015-12-01

    A system for designing water heaters of steam-turbine installations based on uniting standards, reference information, and some numerical procedures with design procedures via wide use of parameterization is considered. The developed design system is based on extensive application of modern information technologies.

  4. Nonpneumonic, short-incubation-period Legionellosis (Pontiac fever) in men who cleaned a steam turbine condenser.

    PubMed

    Fraser, D W; Deubner, D C; Hill, D L; Gilliam, D K

    1979-08-17

    Pontiac fever affected ten men who had cleaned a steam turbine condenser with compressed air. Previous epidemics of Pontiac fever and Legionnaires' disease--both caused by Legionella Pneumophila (proposed sp. nov.)--involved "airborne spread" from air-conditioning cooling towers or evaporative condensers. Aerosols of contaminated water in heat-rejection systems appear to be important sources of epidemic legionellosis. PMID:462175

  5. The Steam Turbine: Technical Terminology Bulletin. Terminotech, Vol. 2, No. 4.

    ERIC Educational Resources Information Center

    General Electric Co. of Canada, Ltd., Montreal, Quebec.

    This issue of a bulletin of technological terminology is devoted to the steam turbine. A brief narrative on the subject is presented in both French and English. An English-French dictionary of terms comprises the bulk of the document. Explanatory illustrations are appended. (JB)

  6. Development of a procedure for substantiating replacement terms for the condenser tubes of steam turbine installations

    NASA Astrophysics Data System (ADS)

    Aronson, K. E.; Ryabchikov, A. Yu.; Brodov, Yu. M.; Loginov, M. I.

    2013-08-01

    Results obtained from elaboration of a procedure for estimating replacement terms for the condenser tube systems of steam turbine installations are presented. Censored data processing methods are used in performing statistical assessment of replacement terms. The service life of condenser tubes blanked off in the course of turbine operation is assumed to be known (complete operation time), and that for tubes blanked off during the turbine repair process is assumed to be undetermined (censored operation time). The criterion for estimating the replacement term for a condenser tube system is defined as the ratio between the number of tubes blanked off during a repair and in the course of turbine operation. The procedure is validated by the results from a study on analyzing the damageability of tubes made of different materials for the condensers of 11 turbines with capacities ranging from 25 to 500 MW.

  7. Test results of a steam injected gas turbine to increase power and thermal efficiency

    SciTech Connect

    Messerlie, R.L.; Tischler, A.O.

    1983-08-01

    The desire to increase both power and thermal efficiency of the gas turbine (Brayton cycle) engine has been pursued for a number of years and has involved many approaches. The use of steam in the cycle to improve performance has been proposed by various investigators. This was most recently proposed by International Power Technology, Inc. (IPT) and has been tested by Detroit Diesel Allison (DDA), Division of General Motors. This approach, identified as the Cheng dual-fluid cycle (Cheng/DFC), includes the generation of steam using heat from the exhaust, and injecting this steam into the engine combustion chamber. Test results on an Allison 501-KB engine have demonstrated that use of this concept will increase the thermal efficiency of the engine by 30% and the output power by 60% with no increase in turbine inlet temperature. These results will be discussed, as will the impact of steam rate, location of steam injection, turbine temperature, and engine operational characteristics on the performance of the Cheng/DFC.

  8. Advanced Turbine Systems Program. Topical report

    SciTech Connect

    1993-03-01

    The Allison Gas Turbine Division (Allison) of General Motors Corporation conducted the Advanced Turbine Systems (ATS) program feasibility study (Phase I) in accordance with the Morgantown Energy Technology Center`s (METC`s) contract DE-AC21-86MC23165 A028. This feasibility study was to define and describe a natural gas-fired reference system which would meet the objective of {ge}60% overall efficiency, produce nitrogen oxides (NO{sub x}) emissions 10% less than the state-of-the-art without post combustion controls, and cost of electricity of the N{sup th} system to be approximately 10% below that of the current systems. In addition, the selected natural gas-fired reference system was expected to be adaptable to coal. The Allison proposed reference system feasibility study incorporated Allison`s long-term experience from advanced aerospace and military technology programs. This experience base is pertinent and crucial to the success of the ATS program. The existing aeroderivative technology base includes high temperature hot section design capability, single crystal technology, advanced cooling techniques, high temperature ceramics, ultrahigh turbomachinery components design, advanced cycles, and sophisticated computer codes.

  9. A computationally efficient and accurate numerical representation of thermodynamic properties of steam and water for computations of non-equilibrium condensing steam flow in steam turbines

    NASA Astrophysics Data System (ADS)

    Hrubý, Jan

    2012-04-01

    Mathematical modeling of the non-equilibrium condensing transonic steam flow in the complex 3D geometry of a steam turbine is a demanding problem both concerning the physical concepts and the required computational power. Available accurate formulations of steam properties IAPWS-95 and IAPWS-IF97 require much computation time. For this reason, the modelers often accept the unrealistic ideal-gas behavior. Here we present a computation scheme based on a piecewise, thermodynamically consistent representation of the IAPWS-95 formulation. Density and internal energy are chosen as independent variables to avoid variable transformations and iterations. On the contrary to the previous Tabular Taylor Series Expansion Method, the pressure and temperature are continuous functions of the independent variables, which is a desirable property for the solution of the differential equations of the mass, energy, and momentum conservation for both phases.

  10. Summary of the development of open-cycle gas turbine-steam cycles

    SciTech Connect

    Lackey, M.E.; Thompson, A.S.

    1980-09-01

    Combined-cycle plants employing gas turbine cycles superimposed on conventional steam plants are well developed. Nearly 200 units are operating in the US on clean fuels (natural gas or distillate fuel oils) and giving overall thermal efficiencies as high as 42%. Future plants will have to use coal or coal-derived fuels, and this presents problems because gas turbines are very sensitive to particulates and contaminants in the fuel such as sulfur, potassium, lead, etc. If clean liquid or high-Btu gaseous fuels are made from coal, it appears that the conversion efficiency will be no more than 67%. Thus, the overall efficiency of utilization of coal would be less than if it were burned in a conventional steam plant unless the permissible gas turbine inlet temperature can be increased to approx. 1500/sup 0/C (2732/sup 0/F). Coupling a combined-cycle power plant directly to a low-Btu coal gasifier increases the fuel conversion efficiency and permits salvaging waste heat from the gasifier for feedwater heating in the steam cycle. By using a gas turbine inlet temperature of 1315/sup 0/C (2400/sup 0/F), well above the current maximum of approx. 1040/sup 0/C (1904/sup 0/F), an overall efficiency of approx. 40% has been estimated for the integrated plant. However, as discussed in companion reports, it is doubtful that operation with gas turbine inlet temperatures above 1100/sup 0/C (2012/sup 0/F) will prove practicable in base-load plants.

  11. Experimental research of flow parameters on the last stage of the steam turbine 1090 MW

    NASA Astrophysics Data System (ADS)

    Sedlák, Kamil; Hoznedl, Michal; Bednář, Lukáš; Mrózek, Lukáš; Kalista, Robert

    2016-06-01

    This article deals with a brief description of measurement and evaluation of flow parameters at the output from the last stage of the low pressure steam turbine casing for the saturated steam with the nominal power 1090 MW. Measurement was carried out using a seven-hole pneumatic probe traversing along the length of the blade in several peripheral positions under nominal and selected partial modes. The result is knowledge of distribution of the static, dynamic and total pressure along the length of the blade and velocity distribution including their components. This information is the input data for determination of efficiency of the last stage, the loss coefficient of the diffuser and other significant parameters describing efficiency of selected parts of the steam turbine.

  12. Non-contact FBG sensing based steam turbine rotor dynamic balance vibration detection system

    NASA Astrophysics Data System (ADS)

    Li, Tianliang; Tan, Yuegang; Cai, Lin

    2015-10-01

    This paper has proposed a non-contact vibration sensor based on fiber Bragg grating sensing, and applied to detect vibration of steam turbine rotor dynamic balance experimental platform. The principle of the sensor has been introduced, as well as the experimental analysis; performance of non-contact FBG vibration sensor has been analyzed in the experiment; in addition, turbine rotor dynamic vibration detection system based on eddy current displacement sensor and non-contact FBG vibration sensor have built; finally, compared with results of signals under analysis of the time domain and frequency domain. The analysis of experimental data contrast shows that: the vibration signal analysis of non-contact FBG vibration sensor is basically the same as the result of eddy current displacement sensor; it verified that the sensor can be used for non-contact measurement of steam turbine rotor dynamic balance vibration.

  13. Erosion study of final stage blading of low pressure steam turbines

    NASA Astrophysics Data System (ADS)

    Dehouve, J.; Nardin, P.; Zeghmati, M.

    1999-04-01

    In order to increase our knowledge of erosion phenomena, the Steam Turbine Groupe (STG) of ALSTOM has been using an erosion test facility in the C.R.T.V. (Centre de Recherche Turbines à Vapeur). This test facility simulates erosion in low pressure steam turbine cylinders in order to compare the erosion resistance of various blade materials (12% chromium steel, titanium alloys, etc.) and their protection (superficial hardening, coatings, etc.). This test facility also allows us to understand the mechanism causing damage at a macroscopic level (impact energy of the droplets and the loss of eroded volume) and at a microscopic level (residual stress and metallurgic analysis) and therefore to determine an evolution law of material surface damage. In this paper, the behaviour of the materials (12% chromium steel and titanium alloys), which has been analysed by image production measurement methods, will be presented according to different impact velocities.

  14. The Life Assessment of Steam Turbine Rotors for Fossil Power Plants

    NASA Astrophysics Data System (ADS)

    Chang, Sungho; Song, Geewook; Kim, Bumshin; Hyun, Jungseb; Ha, Jeongsoo

    The operational mode of thermal power plants has been changed from base load to duty cycle. From the changeover, fossil power plants cannot avoid frequent thermal transient states, for example, start up and stop, which results in thermal fatigue damage at the heavy section components. The rotor is the highest capital cost component in a steam turbine and requires long outage for replacing with a new one. For an optimized power plant operational life, inspection management of the rotor is necessary. It is known in general that the start-up and shutdown operations greatly affect the steam turbine life. The start-up operational condition is especially severe because of the rapid temperature and rotational speed increase, which causes damage and reduction of life of the main components life of the steam turbine. The start-up stress of a rotor which is directly related to life is composed of thermal and rotational stresses. The thermal stress is due to the variation of steam flow temperature and rotational stress is due to the rotational speed of the turbine. In this paper, the analysis method for the start-up stress of a rotor is proposed, which considers simultaneously temperature and rotational speed transition, and includes a case study regarding a 500MW fossil power plant steam turbine rotor. Also, the method of quantitative damage estimation for fatigue-creep damage to operational conditions, is described. The method can be applied to find weak points for fatigue-creep damage. Using the method, total life consumption can be obtained, and can be also be used for determining future operational modes and life extension of old fossil power units.

  15. Modeling a high output marine steam generator feedwater control system which uses parallel turbine-driven feed pumps

    NASA Astrophysics Data System (ADS)

    Qiu, Zhi-Qiang; Zou, Hai; Sun, Jian-Hua

    2008-09-01

    Parallel turbine-driven feedwater pumps are needed when ships travel at high speed. In order to study marine steam generator feedwater control systems which use parallel turbine-driven feed pumps, a mathematical model of marine steam generator feedwater control system was developed which includes mathematical models of two steam generators and parallel turbine-driven feed pumps as well as mathematical models of feedwater pipes and feed regulating valves. The operating condition points of the parallel turbine-driven feed pumps were calculated by the Chebyshev curve fit method. A water level controller for the steam generator and a rotary speed controller for the turbine-driven feed pumps were also included in the model. The accuracy of the mathematical models and their controllers was verified by comparing their results with those from a simulator.

  16. Parametric performance analysis of steam-injected gas turbine with a thermionic-energy-converter-lined combustor

    NASA Technical Reports Server (NTRS)

    Choo, Y. K.; Burns, R. K.

    1982-01-01

    The performance of steam-injected gas turbines having combustors lined with thermionic energy converters (STIG/TEC systems) was analyzed and compared with that of two baseline systems; a steam-injected gas turbine (without a TEC-lined combustor) and a conventional combined gas turbine/steam turbine cycle. Common gas turbine parameters were assumed for all of the systems. Two configurations of the STIG/TEC system were investigated. In both cases, steam produced in an exhaust-heat-recovery boiler cools the TEC collectors. It is then injected into the gas combustion stream and expanded through the gas turbine. The STIG/TEC system combines the advantage of gas turbine steam injection with the conversion of high-temperature combustion heat by TEC's. The addition of TEC's to the baseline steam-injected gas turbine improves both its efficiency and specific power. Depending on system configuration and design parameters, the STIG/TEC system can also achieve higher efficiency and specific power than the baseline combined cycle.

  17. Utility Advanced Turbine Systems (ATS) technology readiness testing and pre-commercialization demonstration. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1996-09-09

    This report covers the period April--June, 1996 for the utility advanced turbine systems (ATS) technical readiness testing and pre-commercial demonstration program. The topics of the report include NEPA information, ATS engine design, integrated program plan, closed loop cooling, thin wall casting development, rotor air sealing development, compressor aerodynamic development, turbine aerodynamic development, phase 3 advanced air sealing development, active tip clearance control, combustion system development, ceramic ring segment, advanced thermal barrier coating development, steam cooling effects, directionally solidified blade development, single crystal blade development program, advanced vane alloy development, blade and vane life prediction, nickel based alloy rotor, and plans for the next reporting period.

  18. Advanced General Aviation Turbine Engine (GATE) study

    NASA Technical Reports Server (NTRS)

    Smith, R.; Benstein, E. H.

    1979-01-01

    The small engine technology requirements suitable for general aviation service in the 1987 to 1988 time frame were defined. The market analysis showed potential United States engines sales of 31,500 per year providing that the turbine engine sales price approaches current reciprocating engine prices. An optimum engine design was prepared for four categories of fixed wing aircraft and for rotary wing applications. A common core approach was derived from the optimum engines that maximizes engine commonality over the power spectrum with a projected price competitive with reciprocating piston engines. The advanced technology features reduced engine cost, approximately 50 percent compared with current technology.

  19. ADVANCED GAS TURBINE SYSTEMS RESEARCH PROGRAM

    SciTech Connect

    Lawrence P. Golan

    2003-05-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for the reporting period October 1, 2002 to December 31, 2002 are described in this quarterly report. No new membership, workshops, research projects, internships, faculty fellowships or special studies were initiated during this reporting period. Contract completion is set for June 30, 2003. During the report period, six research progress reports were received (3 final reports and 3 semi-annual reports). The University of Central Florida contract SR080 was terminated during this period, as UCF was unable to secure research facilities. AGTSR now projects that it will under spend DOE obligated funds by approximately 340-350K$.

  20. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1992-01-01

    This report is the fourth in a series of Annual Technical Summary Reports for the Advanced Turbine Technology Applications Project (ATTAP). This report covers plans and progress on ceramics development for commercial automotive applications over the period 1 Jan. - 31 Dec. 1991. Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System program. This program is directed to provide the U.S. automotive industry the high-risk, long-range technology necessary to produce gas turbine engines for automobiles with reduced fuel consumption, reduced environmental impact, and a decreased reliance on scarce materials and resources. The program is oriented toward developing the high-risk technology of ceramic structural component design and fabrication, such that industry can carry this technology forward to production in the 1990s. The ATTAP test bed engine, carried over from the previous AGT101 project, is being used for verification testing of the durability of next-generation ceramic components, and their suitability for service at Reference Powertrain Design conditions. This document reports the technical effort conducted by GAPD and the ATTAP subcontractors during the fourth year of the project. Topics covered include ceramic processing definition and refinement, design improvements to the ATTAP test bed engine and test rigs and the methodology development of ceramic impact and fracture mechanisms. Appendices include reports by ATTAP subcontractors in the development of silicon nitride and silicon carbide families of materials and processes.

  1. Advanced Gas Turbine (AGT) technology development project

    NASA Technical Reports Server (NTRS)

    1987-01-01

    This report is the final in a series of Technical Summary Reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorizrd under NASA Contract DEN3-167 and sponsored by the DOE. The project was administered by NASA-Lewis Research Center of Cleveland, Ohio. Plans and progress are summarized for the period October 1979 through June 1987. This program aims to provide the US automotive industry the high risk, long range technology necessary to produce gas turbine engines for automobiles that will reduce fuel consumption and reduce environmental impact. The intent is that this technology will reach the marketplace by the 1990s. The Garrett/Ford automotive AGT was designated AGT101. The AGT101 is a 74.5 kW (100 shp) engine, capable of speeds to 100,000 rpm, and operates at turbine inlet temperatures to 1370 C (2500 F) with a specific fuel consumption level of 0.18 kg/kW-hr (0.3 lbs/hp-hr) over most of the operating range. This final report summarizes the powertrain design, power section development and component/ceramic technology development.

  2. Advanced turbine study. [airfoil coling in rocket turbines

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Experiments to determine the available increase in turbine horsepower achieved by increasing turbine inlet temperature over a range of 1800 to 2600 R, while applying current gas turbine airfoil cling technology are discussed. Four cases of rocket turbine operating conditions were investigated. Two of the cases used O2/H2 propellant, one with a fuel flowrate of 160 pps, the other 80 pps. Two cases used O2/CH4 propellant, each having different fuel flowrates, pressure ratios, and inlet pressures. Film cooling was found to be the required scheme for these rocket turbine applications because of the high heat flux environments. Conventional convective or impingement cooling, used in jet engines, is inadequate in a rocket turbine environment because of the resulting high temperature gradients in the airfoil wall, causing high strains and low cyclic life. The hydrogen-rich turbine environment experienced a loss, or no gain, in delivered horsepower as turbine inlet temperature was increased at constant airfoil life. The effects of film cooling with regard to reduced flow available for turbine work, dilution of mainstream gas temperature and cooling reentry losses, offset the relatively low specific work capability of hydrogen when increasing turbine inlet temperature over the 1800 to 2600 R range. However, the methane-rich environment experienced an increase in delivered horsepower as turbine inlet temperature was increased at constant airfoil life. The results of a materials survey and heat transfer and durability analysis are discussed.

  3. CTU Optical probes for liquid phase detection in the 1000 MW steam turbine

    NASA Astrophysics Data System (ADS)

    Kolovratník, Michal; Bartoš, Ondřej

    2015-05-01

    The aim of this paper is to introduce the measurement capacity of a new generation of CTU's optical probes to determine the liquid phase distribution in steam turbines and other energy systems. At the same time the paper presents the first part of the results concerning output wetness achieved through the use of experimental research performed with the probes in a new low pressure (LP) part of the steam turbine 1000MW in the Temelin nuclear power plant (ETE). Two different probes were used. A small size extinction probe with a diameter of 25mm which was developed for measuring in a wider range of turbines in comparison with the previous generation with a diameter of 50mm. The second probe used was a photogrammetric probe developed to observe the coarse droplets. This probe is still under development and this measurement was focused on verifying the capabilities of the probe. The data processing technique is presented together with yielded examples of the wetness distribution along the last blade of the 1000MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o. (DSP).

  4. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1993-01-01

    This report is the fifth in a series of Annual Technical Summary Reports for the Advanced Turbine Technology Applications Project (ATTAP), sponsored by the U.S. Department of Energy (DOE). The report was prepared by Garrett Auxiliary Power Division (GAPD), a unit of Allied-Signal Aerospace Company, a unit of Allied Signal, Inc. The report includes information provided by Garrett Ceramic Components, and the Norton Advanced Ceramics Company, (formerly Norton/TRW Ceramics), subcontractors to GAPD on the ATTAP. This report covers plans and progress on ceramics development for commercial automotive applications over the period 1 Jan. through 31 Dec. 1992. Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System program. This program is directed to provide the U.S. automotive industry the high-risk, long-range technology necessary to produce gas turbine engines for automobiles with reduced fuel consumption, reduced environmental impact, and a decreased reliance on scarce materials and resources. The program is oriented toward developing the high-risk technology of ceramic structural component design and fabrication, such that industry can carry this technology forward to production in the 1990's. The ATTAP test bed engine, carried over from the previous AGT101 project, is being used for verification testing of the durability of next generation ceramic components, and their suitability for service at Reference Powertrain Design conditions. This document reports the technical effort conducted by GAPD and the ATTAP subcontractors during the fifth year of the project. Topics covered include ceramic processing definition and refinement, design improvements to the ATTAP test bed engine and test rigs, and the methodology development of ceramic impact and fracture mechanisms. Appendices include reports by ATTAP subcontractors in the development of silicon nitride materials and processes.

  5. Thermoeconomic modeling and parametric study of hybrid SOFC-gas turbine-steam turbine power plants ranging from 1.5 to 10 MWe

    NASA Astrophysics Data System (ADS)

    Arsalis, Alexandros

    Detailed thermodynamic, kinetic, geometric, and cost models are developed, implemented, and validated for the synthesis/design and operational analysis of hybrid SOFC-gas turbine-steam turbine systems ranging in size from 1.5 to 10 MWe. The fuel cell model used in this research work is based on a tubular Siemens-Westinghouse-type SOFC, which is integrated with a gas turbine and a heat recovery steam generator (HRSG) integrated in turn with a steam turbine cycle. The current work considers the possible benefits of using the exhaust gases in a HRSG in order to produce steam which drives a steam turbine for additional power output. Four different steam turbine cycles are considered in this research work: a single-pressure, a dual-pressure, a triple pressure, and a triple pressure with reheat. The models have been developed to function both at design (full load) and off-design (partial load) conditions. In addition, different solid oxide fuel cell sizes are examined to assure a proper selection of SOFC size based on efficiency or cost. The thermoeconomic analysis includes cost functions developed specifically for the different system and component sizes (capacities) analyzed. A parametric study is used to determine the most viable system/component syntheses/designs based on maximizing total system efficiency or minimizing total system life cycle cost.

  6. Advanced turbine blade tip seal system

    NASA Technical Reports Server (NTRS)

    Zelahy, J. W.

    1981-01-01

    An advanced blade/shroud system designed to maintain close clearance between blade tips and turbine shrouds and at the same time, be resistant to environmental effects including high temperature oxidation, hot corrosion, and thermal cycling is described. Increased efficiency and increased blade life are attained by using the advanced blade tip seal system. Features of the system include improved clearance control when blade tips preferentially wear the shrouds and a superior single crystal superalloy tip. The tip design, joint location, characterization of the single crystal tip alloy, the abrasive tip treatment, and the component and engine test are among the factors addressed. Results of wear testing, quality control plans, and the total manufacturing cycle required to fully process the blades are also discussed.

  7. The Federal Advanced Wind Turbine Program

    SciTech Connect

    Hock, S M; Thresher, R W; Goldman, P R

    1991-12-01

    The development of technologically advanced, higher efficiency wind turbines has been identified as a high priority activity by the US wind industry. The Department of Energy's Wind Energy Program has begun a multi-year development program aimed at assisting the wind industry with the design, development, and testing of advanced wind turbine systems that can compete with conventional electric generation for $0.05/kWh at 13 mph sites by the mid-1990s and with fossil-fuel-based generators for $0.04/kWh at 13 mph sites by the year 2000. The development plan consists of four phases: (1) Conceptual Design Studies; (2) Near-Term Product Development; (3) Next Generation Technology Integration and Design, and (4) Next- Generation Technology Development and Testing. The Conceptual Design Studies were begun in late 1990, and are scheduled for completion in the Spring of 1992. Preliminary results from these analyses are very promising and indicate that the goals stated above are technically feasible. This paper includes a brief summary of the Conceptual Design Studies and presents initial plans for the follow-on activities. 3 refs., 4 figs.

  8. Advanced Gas Turbine (AGT) Technology Project

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Technical work on the design and effort leading to the testing of a 74.5 kW (100 hp) automotive gas turbine engine is reviewed. Development of the engine compressor, gasifier turbine, power turbine, combustor, regenerator, and secondary system is discussed. Ceramic materials development and the application of such materials in the gas turbine engine components is described.

  9. Steam turbine generators -from NC manufacturing to CAD/CAM

    SciTech Connect

    Searle, D.R.; King, F.E.; Kiniskern, J.M.

    1985-04-01

    A program has been designed to integrate engineering, manufacturing, and business systems using a common data base. There has been a significant increase in benefits obtained by extending the automation of the design/drafting function to include manufacturing operations. This extension would have been difficult without the existence of highly developed family-of-parts NC programs. The integration concept has also been applied to turbine buckets and is being extended to other turning-generator components.

  10. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect

    Unknown

    1999-10-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of a highly efficient, environmentally superior, and cost-competitive utility ATS for base-load utility-scale power generation, the GE 7H (60 Hz) combined cycle power system, and related 9H (50 Hz) common technology. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown in Figure 1-1. Information specifically related to 9H production is presented for continuity in H program reporting, but lies outside the ATS program. This report summarizes work accomplished from 4Q98 through 3Q99. The most significant accomplishments are listed.

  11. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect

    Unknown

    1999-04-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer conflation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. The objective of this task is to design 7H and 9H compressor rotor and stator structures with the goal of achieving high efficiency at lower cost and greater durability by applying proven GE Power Systems (GEPS) heavy-duty use design practices. The designs will be based on the GE Aircraft Engines (GEAE) CF6-80C2 compressor. Transient and steady-state thermo-mechanical stress analyses will be run to ensure compliance with GEPS life standards. Drawings will be prepared for forgings, castings, machining, and instrumentation for full speed, no load (FSNL) tests of the first unit on both 9H and 7H applications.

  12. A thermionic topping cycle for advanced gas turbines

    SciTech Connect

    Paramonov, D.V.; Carelli, M.D.

    1998-07-01

    Thermionic energy converters (TICs) operate at high temperatures (1300--2300 K) and appear to be attractive for topping cycle (TC) applications of terrestrial fossil power plants where such high temperatures exist in combustion chambers. Thermionic TCs had been considered earlier for various types of gas and steam turbine power plants and cogeneration plants. The idea of the thermionic TC is follows: hot gases in the combustion chamber heat the TIC emitters (typically up to approximately 1600--2000 K), and collectors are cooled (approximately 900--1000 K) with air which is returned into the combustion chamber. Work performed in the early 80's under the DOE thermionic technology program had demonstrated that the use of thermionic TC on a GT might increase the overall efficiency and power output by several percentage points with an incremental efficiency of 70--88 %. In this paper the feasibility of increasing conversion efficiency of advanced GT plants (particularly Westinghouse 501ATS) using state-of-the-art and advanced thermionic technology is assessed. Four TIC types were considered in application to the GT TC. They include: conventional Cs ignited mode TIC; TIC with oxygenated electrodes; high temperature Cs-Ba TIC operating in Knudsen mode, and microgap TIC. The Westinghouse 501ATS was used as the basis for the TC analysis.

  13. Gas-turbine engines with increased efficiency of two circuits, due to the use of the utilizing steam-turbine circuit

    NASA Astrophysics Data System (ADS)

    Emin, O. N.; Kuznetsov, V. I.

    1994-01-01

    The possibility of significantly increasing the efficiency of the two circuits of a turbojet engine is justified. It is assumed that for this purpose the power of an additional steam turbine will be used, when utilizing heat of exhaust gases in the internal circuit of the gas-turbine engine. The main equations describing the working process have been derived. The parameters of the steam-turbine circuit have been assessed. Calculations for an engine with a thrust of 45-50 t for an aircraft, accommodating 500-800 persons, have been made.

  14. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Not Available

    1992-09-01

    Westinghouse's Advanced Coal-Fueled Gas Turbine System Program (DE-AC2l-86MC23167) was originally split into two major phases - a Basic Program and an Option. The Basic Program also contained two phases. The development of a 6 atm, 7 lb/s, 12 MMBtu/hr slagging combustor with an extended period of testing of the subscale combustor, was the first part of the Basic Program. In the second phase of the Basic Program, the combustor was to be operated over a 3-month period with a stationary cascade to study the effect of deposition, erosion and corrosion on combustion turbine components. The testing of the concept, in subscale, has demonstrated its ability to handle high- and low-sulfur bituminous coals, and low-sulfur subbituminous coal. Feeding the fuel in the form of PC has proven to be superior to CWM type feed. The program objectives relative to combustion efficiency, combustor exit temperature, NO[sub x] emissions, carbon burnout, and slag rejection have been met. Objectives for alkali, particulate, and SO[sub x] levels leaving the combustor were not met by the conclusion of testing at Textron. It is planned to continue this testing, to achieve all desired emission levels, as part of the W/NSP program to commercialize the slagging combustor technology.

  15. Advanced bristle seals for gas turbine engines

    NASA Astrophysics Data System (ADS)

    Cabe, Jerry L.

    1993-01-01

    A seven month proof-of-concept program was conducted for an advanced bristle seal, called a bush seal, for use in gas turbine engines. This program was performed as a Small Business Innovation Research (SBIR) Phase 1 project. Bush seal specimen and a full ring bush seal were designed, evaluated, and manufactured for testing. An analytical study of the potential of the bush seal relative to a labyrinth seal was conducted. Static and dynamic testing of the bush seal was performed to determine the behavior of the bristles under pressurization and during contact with a rotating labyrinth tooth. Stable behavior of the bristle elements was observed during static pressurization of a full ring bush seal. The dynamic testing of various configurations of bush seal against a rotating labyrinth tooth showed minimal wear of the bristles relative to a conventional labyrinth seal. The development and application of the bush seal concept to gas turbine engines has the potential of improving the engine's performance while decreasing the degradation of the seal performance over time.

  16. Advanced combustion turbines and cycles: An EPRI perspective

    SciTech Connect

    Touchton, G.; Cohn, A.

    1995-10-01

    EPRI conducts a broad program of research in combustion turbine technology on behalf of its funders which is directed toward improving their competitive positions through lower cost of generation and risk mitigation. The major areas of EPRI interest are: (1) Combustion Turbine Technology Development, Assessment, and Procurement Information and Products. (2) Risk mitigation of emerging combustion turbines through durability surveillance. (3) Existing Fleet Management and Improvement Technology. In the context of the DOE ATS Review, the present paper will address new advanced turbines and cycles and durability surveillance, of emerging combustion turbines. It will touch on existing fleet management and improvement technology as appropriate.

  17. ADVANCED GAS TURBINE SYSTEMS RESEARCH PROGRAM

    SciTech Connect

    Lawrence P. Golan

    2003-05-01

    The quarterly activities of the Advanced Gas Turbine Systems Research (AGTSR) program are described in this quarterly report. As this program administers research, we have included all program activity herein within the past quarter as dated. More specific research progress reports are provided weekly at the request of the AGTSR COR and are being sent to NETL As for the administration of this program, items worthy of note are presented in extended bullet format following the appropriate heading. No new memberships, workshops, research projects, internships, faculty fellowships or special studies were initiated during this reporting period. Contract completion is set for June 30, 2003. During the report period, nine subcontractor reports were received (5 final reports and 4 semi-annual reports). The report technology distribution is as follows: 3--aero-heat transfer, 2--combustion and 4--materials. AGTSR continues to project that it will under spend DOE obligated funds by approximately $329K.

  18. A specialized program for life extension of HP-IP steam turbine rotors

    SciTech Connect

    Leon-Salamanca, T.; Monaco, M.C.

    1996-12-31

    Significant cracking in the HP stages of two HP-IP steam turbine rotors required the development of programs to assess the impact of the cracking observed at the seal land surfaces on the integrity of the rotor under daily hot starts. Originally designed for base-load operation, the units ar constrained in their operation by design (minimal steam bypass capability to the condenser) and environmental concerns (noise abatement). Combined with daily starts, these operational constraints subject the HP-IP steam turbine rotors to excessive thermal stresses. A program of analysis, inspection, and plant operation modification has been developed to continue operation of the unit for the least overall cost. This paper covers analysis of the cracking, strategies for its control, and innovative nondestructive ultrasonic inspection techniques used to monitor the condition of the rotor. To minimize inspection time, a unique, computer-based ultrasonic boreside scanning system was used to examine the blade attachment areas with the rotors in place. Five boreside inspections have been conducted with an expansion to include a portion of the IP stages. The overall program has extended by ten years the useful operating life of two turbine units previously recommended for replacement or repair. The cost savings to the utility have been considerable because no replacement rotors were required, repair costs were reduced, and the in-place inspection reduced downtime and disassembly costs. Results of the four-year program are presented in this paper.

  19. Operational diagnostics of thermal state and efficiency of steam turbines of TPP and NPP

    NASA Astrophysics Data System (ADS)

    Bozhko, V. V.; Kovalenko, A. N.; Lyapunov, V. M.; Khomenok, L. A.

    2016-05-01

    Various ways for solving complex problems of the strength and operating life of steam turbines of TPP and NPP are studied. Diagnostic characters and technical possibilities for their control during the steam turbine operation are determined. It is shown that the effect of various factors on the reliability, maneuverability, and service life of power installations of TPP and NPP is generally determined by the thermal state of steam-electric generating sets. Leading foreign and domestic manufacturers give major attention to the organization of the control of the thermal state of facilities and the development of systems for accounting ("counter") the service life depletion. Zones of high-temperature sites of shafts and disks with maximum parameters of operating environment are determined. A model for on-line computation of thermal stresses with the diagnostic evaluation of the service life depletion (fatigue accumulation) and forecasting of optimum heating conditions for thermostressed turbine units is briefly stated. An example of a program for diagnostics of the quality of the facility operation is given. The program provides the operative control of thermal stresses and the service life depletion in main units of the turbine under various operation conditions, operates in the real-time mode, calculates and represents currents values of thermal stresses in turbine units, and forms and transmits into the industrial control signals on the occurrence of restrictions with respect to thermal stresses and prohibition of an increase or decrease in the vapor temperature and the load in the case of approaching pressures to maximum permissible ones. In the case of stationary operation conditions, the program computed the current efficiency in high (HPC) and mean (MPC) pressure cylinders.

  20. MATERIALS AND COMPONENT DEVELOPMENT FOR ADVANCED TURBINE SYSTEMS PROJECT SUMMARY

    SciTech Connect

    Alvin, M A

    2010-06-18

    Future hydrogen-fired or oxy-fuel turbines will likely experience an enormous level of thermal and mechanical loading, as turbine inlet temperatures (TIT) approach 1425-1760C (2600-3200F) with pressures of 300-625 psig, respectively. Maintaining the structural integrity of future turbine components under these extreme conditions will require (1) durable thermal barrier coatings (TBCs), (2) high temperature creep resistant metal substrates, and (3) effective cooling techniques. While advances in substrate materials have been limited for the past decades, thermal protection of turbine airfoils in future hydrogen-fired and oxy-fuel turbines will rely primarily on collective advances in the TBCs and aerothermal cooling. To support the advanced turbine technology development, the Office of Research and Development (ORD) at National Energy Technology Laboratory (NETL) has continued its collaborative research efforts with the University of Pittsburgh and West Virginia University, while working in conjunction with commercial material and coating suppliers. This paper presents the technical accomplishments that were made during FY09 in the initial areas of advanced materials, aerothermal heat transfer and non-destructive evaluation techniques for use in advanced land-based turbine applications in the Materials and Component Development for Advanced Turbine Systems project, and introduces three new technology areas high temperature overlayer coating development, diffusion barrier coating development, and oxide dispersion strengthened (ODS) alloy development that are being conducted in this effort.

  1. A high-temperature gas-and-steam turbine plant operating on combined fuel

    NASA Astrophysics Data System (ADS)

    Klimenko, A. V.; Milman, O. O.; Shifrin, B. A.

    2015-11-01

    A high-temperature gas-steam turbine plant (GSTP) for ultrasupercritical steam conditions is proposed based on an analysis of prospects for the development of power engineering around the world and in Russia up to 2040. The performance indicators of a GSTP using steam from a coal-fired boiler with a temperature of 560-620°C with its superheating to 1000-1500°C by firing natural gas with oxygen in a mixingtype steam superheater are analyzed. The thermal process circuit and design of a GSTP for a capacity of 25 MW with the high- and intermediate-pressure high-temperature parts with the total efficiency equal to 51.7% and the natural gas utilization efficiency equal to 64-68% are developed. The principles of designing and the design arrangement of a 300 MW GSTP are developed. The effect of economic parameters (the level and ratio of prices for solid fuel and gas, and capital investments) on the net cost of electric energy is determined. The net cost of electric energy produced by the GSTP is lower than that produced by modern combined-cycle power plants in a wide variation range of these parameters. The components of a high-temperature GSTP the development of which determines the main features of such installations are pointed out: a chamber for combusting natural gas and oxygen in a mixture with steam, a vacuum device for condensing steam with a high content of nondensables, and a control system. The possibility of using domestically available gas turbine technologies for developing the GSTP's intermediate-pressure high-temperature part is pointed out. In regard of its environmental characteristics, the GSTP is more advantageous as compared with modern condensing power plants: it allows a flow of concentrated carbon dioxide to be obtained at its outlet, which can be reclaimed; in addition, this plant requires half as much consumption of fresh water.

  2. Using the CAE technologies of engineering analysis for designing steam turbines at ZAO Ural Turbine Works

    NASA Astrophysics Data System (ADS)

    Goloshumova, V. N.; Kortenko, V. V.; Pokhoriler, V. L.; Kultyshev, A. Yu.; Ivanovskii, A. A.

    2008-08-01

    We describe the experience ZAO Ural Turbine Works specialists gained from mastering the series of CAD/CAE/CAM/PDM technologies, which are modern software tools of computer-aided engineering. We also present the results obtained from mathematical simulation of the process through which high-and intermediate-pressure rotors are heated for revealing the most thermally stressed zones, as well as the results from mathematical simulation of a new design of turbine cylinder shells for improving the maneuverability of these turbines.

  3. Advanced radial inflow turbine rotor program: Design and dynamic testing

    NASA Technical Reports Server (NTRS)

    Rodgers, C.

    1976-01-01

    The advancement of small, cooled, radial inflow turbine technology in the area of operation at higher turbine inlet temperature is discussed. The first step was accomplished by designing, fabricating, and subjecting to limited mechanical testing an advanced gas generator rotating assembly comprising a radial inflow turbine and two-stage centrifugal compressor. The radial inflow turbine and second-stage compressor were designed as an integrally machined monorotor with turbine cooling taking place basically by conduction to the compressor. Design turbine inlet rotor gas temperature, rotational speed, and overall gas generator compressor pressure ratio were 1422 K (2560 R), 71,222 rpm, and 10/1 respectively. Mechanical testing on a fabricated rotating assembly and bearing system covered 1,000 cold start/stop cycles and three spins to 120 percent design speed (85,466 rpm).

  4. Part A - Advanced turbine systems. Part B - Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.

    1996-06-01

    The DOE Offices of Fossil Energy and Energy Efficiency and Renewable Energy have initiated a program to develop advanced turbine systems for power generation. The objective of the Advanced Turbine Systems (ATS) Program is to develop ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for utility and industrial applications. One of the supporting elements of the ATS Program is the Materials/Manufacturing Technologies Task. The objective of this element is to address the critical materials and manufacturing issues for both industrial and utility gas turbines.

  5. Advanced turbine systems program conceptual design and product development

    NASA Astrophysics Data System (ADS)

    1995-01-01

    This report describes progress made in the advanced turbine systems program conceptual design and product development. The topics of the report include selection of the Allison GFATS, castcool technology development for industrial engines test plan and schedule, code development and background gathering phase for the ultra low NOx combustion technology task, active turbine clearance task, and water vapor/air mixture cooling of turbine vanes task.

  6. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1978-01-01

    Advanced materials, coatings, and cooling technology is assessed in terms of improved aircraft turbine engine performance. High cycle operating temperatures, lighter structural components, and adequate resistance to the various environmental factors associated with aircraft gas turbine engines are among the factors considered. Emphasis is placed on progress in development of high temperature materials for coating protection against oxidation, hot corrosion and erosion, and in turbine cooling technology. Specific topics discussed include metal matrix composites, superalloys, directionally solidified eutectics, and ceramics.

  7. Refining the calculation procedure for estimating the influence of flashing steam in steam turbine heaters on the increase of rotor rotation frequency during rejection of electric load

    NASA Astrophysics Data System (ADS)

    Novoselov, V. B.; Shekhter, M. V.

    2012-12-01

    A refined procedure for estimating the effect the flashing of condensate in a steam turbine's regenerative and delivery-water heaters on the increase of rotor rotation frequency during rejection of electric load is presented. The results of calculations carried out according to the proposed procedure as applied to the delivery-water and regenerative heaters of a T-110/120-12.8 turbine are given.

  8. Cost/benefit studies of advanced materials technologies for future aircraft turbine engines: Materials for advanced turbine engines

    NASA Technical Reports Server (NTRS)

    Stearns, M.; Wilbers, L.

    1982-01-01

    Cost benefit studies were conducted on six advanced materials and processes technologies applicable to commercial engines planned for production in the 1985 to 1990 time frame. These technologies consisted of thermal barrier coatings for combustor and high pressure turbine airfoils, directionally solidified eutectic high pressure turbine blades, (both cast and fabricated), and mixers, tail cones, and piping made of titanium-aluminum alloys. A fabricated titanium fan blisk, an advanced turbine disk alloy with improved low cycle fatigue life, and a long-life high pressure turbine blade abrasive tip and ceramic shroud system were also analyzed. Technologies showing considerable promise as to benefits, low development costs, and high probability of success were thermal barrier coating, directionally solidified eutectic turbine blades, and abrasive-tip blades/ceramic-shroud turbine systems.

  9. DOE/NREL Advanced Wind Turbine Development Program

    SciTech Connect

    Butterfield, C P; Smith, B; Laxson, A; Thresher, B; Goldman, P

    1993-05-01

    The development of technologically advanced, high-efficiency wind turbines continues to be a high-priority activity of the US wind industry. The National Renewable Energy Laboratory (formerly the Solar Energy Research Institute), sponsored by the US Department of Energy (DOE), has initiated the Advanced Wind Turbine Program to assist the wind industry in the development of a new class of advanced wind turbines. The initial phase of the program focused on developing conceptual designs for near-term and advanced turbines. The goal of the second phase of this program is to use the experience gained over the last decade of turbine design and operation combined with the latest existing design tools to develop a turbine that will produce energy at $0.05 per kilowatt-hour (kWh) in a 5.8-m/s (13-mph) wind site. Three contracts have been awarded, and two more are under negotiation in the second phase. The third phase of the program will use new innovations and state-of-the-art wind turbine design technology to produce a turbine that will generate energy at $0.04/kWh in a 5.8-m/s wind site. Details of the third phase will be announced in early 1993.

  10. Development of next generation 1500C class advanced combustion turbines

    SciTech Connect

    Aoki, S.; Tskuda, Y.; Akita, E.; Tomita, Y.

    1998-07-01

    The full load test run of the 501G combustion turbine has just finished at Takasago combined cycle plant in MHI, Japan. The 501G has power output of 230MW at turbine inlet temperature of 1,500 C and can achieve combined net efficiency of 52%. The NO{sub x} level proved to be less than 25 ppm. The 501G and 701G1 combustion turbines are large heavy-duty single shaft combustion turbines which combine the proven reliability and efficiency of the F series with the latest low NO{sub x} combustion technology and the state-of-the-art cooling technique. As the full load test run has proved, it is a highly advanced designed turbine with documented high temperature, low NO{sub x} and high efficiency. This combined with time proven design concepts has created a new powerful combustion turbine, which will satisfy the large combustion turbine power generation needs for the next decades. The 501G turbine is the 60Hz, 3,600 rpm heavy duty combustion turbine rated at 230MW at a turbine inlet of 1,500 C fired on natural gas fuel. The combined cycle net efficiency is 58%. Verification tests for various components have been conducted through the last 3 years and since February '97 a full scale-full load test is being performed to verify the high performance, reliability and maintainability. The 701G1 is a 3,000 rpm combustion turbine designed for the 50 Hz power generation utilities and industrial service. The first 701G1 gas turbine is expected to begin commercial operation in 1999 in Tohoku Electric Power Co. Higashi Nilgata Power Plant No.4, in Japan. This paper describes the features of the next generation 1,500 C class advanced combustion turbines. Aerodynamic, cooling and mechanical design improvement is discussed along with the evolutionary changes based on time proven design concepts.

  11. Advanced Micro Turbine System (AMTS) -C200 Micro Turbine -Ultra-Low Emissions Micro Turbine

    SciTech Connect

    Capstone Turbine Corporation

    2007-12-31

    In September 2000 Capstone Turbine Corporation commenced work on a US Department of Energy contract to develop and improve advanced microturbines for power generation with high electrical efficiency and reduced pollutants. The Advanced MicroTurbine System (AMTS) program focused on: (1) The development and implementation of technology for a 200 kWe scale high efficiency microturbine system (2) The development and implementation of a 65 kWe microturbine which meets California Air Resources Board (CARB) emissions standards effective in 2007. Both of these objectives were achieved in the course of the AMTS program. At its conclusion prototype C200 Microturbines had been designed, assembled and successfully completed field demonstration. C65 Microturbines operating on natural, digester and landfill gas were also developed and successfully tested to demonstrate compliance with CARB 2007 Fossil Fuel Emissions Standards for NOx, CO and VOC emissions. The C65 Microturbine subsequently received approval from CARB under Executive Order DG-018 and was approved for sale in California. The United Technologies Research Center worked in parallel to successfully execute a RD&D program to demonstrate the viability of a low emissions AMS which integrated a high-performing microturbine with Organic Rankine Cycle systems. These results are documented in AMS Final Report DOE/CH/11060-1 dated March 26, 2007.

  12. Advanced Turbine Systems (ATS) program conceptual design and product development

    SciTech Connect

    1996-08-31

    Achieving the Advanced Turbine Systems (ATS) goals of 60% efficiency, single-digit NO{sub x}, and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both efficiency and cost goals. However, higher temperatures move in the direction of increased NO{sub x} emission. Improved coatings and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal. GE`s view of the market, in conjunction with the industrial and utility objectives, requires the development of Advanced Gas Turbine Systems which encompass two potential products: a new aeroderivative combined-cycle system for the industrial market, and a combined-cycle system for the utility sector that is based on an advanced frame machine. The GE Advanced Gas Turbine Development program is focused on two specific products: (1) a 70 MW class industrial gas turbine based on the GE90 core technology utilizing an innovative air cooling methodology; (2) a 200 MW class utility gas turbine based on an advanced Ge heavy-duty machine utilizing advanced cooling and enhancement in component efficiency. Both of these activities required the identification and resolution of technical issues critical to achieving ATS goals. The emphasis for the industrial ATS was placed upon innovative cycle design and low emission combustion. The emphasis for the utility ATS was placed on developing a technology base for advanced turbine cooling, while utilizing demonstrated and planned improvements in low emission combustion. Significant overlap in the development programs will allow common technologies to be applied to both products. GE Power Systems is solely responsible for offering GE products for the industrial and utility markets.

  13. Update on DOE Advanced IGCC/H2 Gas Turbine

    NASA Technical Reports Server (NTRS)

    Chupp, Ray

    2009-01-01

    Cooling Flow Reduction: a) Focus on improving turbine hot gas path part cooling efficiency. b) Applicable to current metallic turbine components and synergistic with advanced materials. c) Address challenges of IGCC/hydrogen fuel environment (for example, possible cooling hole plugging). Leakage Flow Reduction: a) Focus on decreasing turbine parasitic leakages, i.e. between static-to-static, static-to-rotating turbine parts. b) Develop improved seal designs in a variety of important areas. Purge Flow Reduction: a) Focus on decreasing required flows to keep rotor disk cavities within temperature limits. b) Develop improved sealing at the cavity rims and modified flow geometries to minimize hot gas ingestion and aerodynamic impact.

  14. Economic aspects of advanced coal-fired gas turbine locomotives

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

    1983-01-01

    Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

  15. Advanced Sensor Fish Device for ImprovedTurbine Design

    SciTech Connect

    Carlson, Thomas J.

    2009-09-14

    Juvenile salmon (smolts) passing through hydroelectric turbines are subjected to environmental conditions that can potentially kill or injure them. Many turbines are reaching the end of their operational life expectancies and will be replaced with new turbines that incorporate advanced “fish friendly” designs devised to prevent injury and death to fish. To design a fish friendly turbine, it is first necessary to define the current conditions fish encounter. One such device used by biologists at Pacific Northwest National Laboratory was the sensor fish device to collect data that measures the forces fish experience during passage through hydroelectric projects.

  16. MATERIALS AND COMPONENT DEVELOPMENT FOR ADVANCED TURBINE SYSTEMS

    SciTech Connect

    M. A. Alvin

    2009-06-12

    Future hydrogen-fired or oxy-fuel turbines will likely experience an enormous level of thermal and mechanical loading, as turbine inlet temperatures (TIT) approach 1425-1760ºC with pressures of 300-625 psig, respectively. Maintaining the structural integrity of future turbine components under these extreme conditions will require durable thermal barrier coatings (TBCs), high temperature creep resistant metal substrates, and effective cooling techniques. While advances in substrate materials have been limited for the past decades, thermal protection of turbine airfoils in future hydrogen-fired and oxy-fuel turbines will rely primarily on collective advances in TBCs and aerothermal cooling. To support the advanced turbine technology development, the National Energy Technology Laboratory (NETL) at the Office of Research and Development (ORD) has initiated a research project effort in collaboration with the University of Pittsburgh (UPitt), and West Virginia University (WVU), working in conjunction with commercial material and coating suppliers, to develop advanced materials, aerothermal configurations, as well as non-destructive evaluation techniques for use in advanced land-based gas turbine applications. This paper reviews technical accomplishments recently achieved in each of these areas.

  17. Advanced Turbine Systems Program industrial system concept development

    SciTech Connect

    Gates, S.

    1995-10-01

    The objective of Phase II of the Advanced Turbine Systems Program is to develop conceptual designs of gas fired advanced turbine systems that can be adapted for operation on coal and biomass fuels. The technical, economic, and environmental performance operating on natural gas and in a coal fueled mode is to be assessed. Detailed designs and test work relating to critical components are to be completed and a market study is to be conducted.

  18. Fish Passage Assessment of an Advanced Hydropower Turbine and Conventional Turbine Using Blade-strike Modeling

    SciTech Connect

    Deng, Zhiqun; Carlson, Thomas J.; Dauble, Dennis D.; Ploskey, Gene R.

    2011-01-04

    In the Columbia and Snake River basins, several species of Pacific salmon were listed under the Endangered Species Act of 1973 due to significant declines of fish population. Dam operators and design engineers are thus faced with the task of making those hydroelectric facilities more ecologically friendly through changes in hydro-turbine design and operation. Public Utility District No. 2 of Grant County, Washington, applied for re-licensing from the U.S. Federal Energy Regulatory Commission to replace the 10 turbines at Wanapum Dam with advanced hydropower turbines that were designed to increase power generation and improve fish passage conditions. We applied both deterministic and stochastic blade-strike models to the newly installed turbine and an existing turbine. Modeled probabilities were compared to the results of a large-scale live fish survival study and a sensor fish study under the same operational parameters. Overall, injury rates predicted by the deterministic model were higher than experimental rates of injury while those predicted by the stochastic model were in close agreement with experiment results. Fish orientation at the time of entry into the plane of the leading edges of the turbine runner blades was an important factor contributing to uncertainty in modeled results. The advanced design turbine had slightly higher modeled injury rates than the existing turbine design; however, there was no statistical evidence that suggested significant differences in blade-strike injuries between the two turbines and the hypothesis that direct fish survival rate through the advanced hydropower turbine is equal or better than that through the conventional turbine could not be rejected.

  19. Advanced Seal Development for Large Industrial Gas Turbines

    NASA Technical Reports Server (NTRS)

    Chupp, Raymond E.

    2006-01-01

    Efforts are in progress to develop advanced sealing for large utility industrial gas turbine engines (combustion turbines). Such seals have been under developed for some time for aero gas turbines. It is desired to transition this technology to combustion turbines. Brush seals, film riding face and circumferential seals, and other dynamic and static sealing approaches are being incorporated into gas turbines for aero applications by several engine manufacturers. These seals replace labyrinth or other seals with significantly reduced leakage rates. For utility industrial gas turbines, leakage reduction with advanced sealing can be even greater with the enormous size of the components. Challenges to transitioning technology include: extremely long operating times between overhauls; infrequent but large radial and axial excursions; difficulty in coating larger components; and maintenance, installation, and durability requirements. Advanced sealing is part of the Advanced Turbine Systems (ATS) engine development being done under a cooperative agreement between Westinghouse and the US Department of Energy, Office of Fossil Energy. Seal development focuses on various types of seals in the 501ATS engine both at dynamic and static locations. Each development includes rig testing of candidate designs and subsequent engine validation testing of prototype seals. This presentation gives an update of the ongoing ATS sealing efforts with special emphasis on brush seals.

  20. The AGT 101 advanced automotive gas turbine

    NASA Technical Reports Server (NTRS)

    Rackley, R. A.; Kidwell, J. R.

    1982-01-01

    A development program is described whose goal is the accumulation of the technology base needed by the U.S. automotive industry for the production of automotive gas turbine powertrains. Such gas turbine designs must exhibit reduced fuel consumption, a multi-fuel capability, and low exhaust emissions. The AGT101 powertrain described is a 74.6 kW, regenerated single-shaft gas turbine, operating at a maximum inlet temperature of 1644 K and coupled to a split differential gearbox and automatic overdrive transmission. The engine's single stage centrifugal compressor and single stage radial inflow turbine are mounted on a common shaft, and will operate at a maximum rotor speed of 100,000 rpm. All high temperature components, including the turbine rotor, are ceramic.

  1. User's manual for PRESTO: A computer code for the performance of regenerative steam turbine cycles

    NASA Technical Reports Server (NTRS)

    Fuller, L. C.; Stovall, T. K.

    1979-01-01

    Standard turbine cycles for baseload power plants and cycles with such additional features as process steam extraction and induction and feedwater heating by external heat sources may be modeled. Peaking and high back pressure cycles are also included. The code's methodology is to use the expansion line efficiencies, exhaust loss, leakages, mechanical losses, and generator losses to calculate the heat rate and generator output. A general description of the code is given as well as the instructions for input data preparation. Appended are two complete example cases.

  2. Effect of internal elements of the steam turbine exhaust hood on losses

    NASA Astrophysics Data System (ADS)

    Hoznedl, Michal; Pacák, Aleš; Tajč, Ladislav

    2012-04-01

    The document deals with the flow in the exhaust hood of a single flow steam turbine. The effect of the shape of the external case of the hood and the position and dimensions of the internal reinforcements on the energy loss coefficient is evaluated. Using this coefficient, it is possible to determine the gained or lost output in the diffuser and the entire exhaust hood at a known flow and efficiency of the last stage. Flow research in the exhaust hood was performed especially using numeric simulations; some variants were verified experimentally in the aerodynamic wind tunnel.

  3. Blading designs to improve thermal performance of HP and IP steam turbines

    SciTech Connect

    Chen, S.; Martin, H.F.

    1996-12-31

    Improved blade designs are available for high pressure and intermediate pressure steam turbines for increased thermal efficiency. These designs and the technology used to develop and verify them are discussed in this paper. The blading designs include twisted blade designs and full three dimensional designs. Appropriate strategies are discussed for the application of these different types of blading for new and retrofit applications. The market place in the electric energy industry in the United States is changing. The impact of this change on the need for improved blade designs and application strategies for the use of this blading is also discussed.

  4. Cost/benefit analysis of advanced materials technologies for future aircraft turbine engines

    NASA Technical Reports Server (NTRS)

    Bisset, J. W.

    1976-01-01

    The cost/benefits of advance commercial gas turbine materials are described. Development costs, estimated payoffs and probabilities of success are discussed. The materials technologies investigated are: (1) single crystal turbine blades, (2) high strength hot isostatic pressed turbine disk, (3) advanced oxide dispersion strengthened burner liner, (4) bore entry cooled hot isostatic pressed turbine disk, (5) turbine blade tip - outer airseal system, and (6) advance turbine blade alloys.

  5. Advanced Turbine Technology Applications Project (ATTAP). Annual report 1992

    SciTech Connect

    Not Available

    1993-03-01

    This report summarizes work performed by Garrett Auxiliary Power Division (GAPD), a unit of Allied-Signal Aerospace Company, during calendar year 1992, toward development and demonstration of structural ceramic technology for automotive gas turbine engines. This work was performed for the US Department of Energy (DOE) under National Aeronautics and Space Administration (NASA) Contract DEN3-335, Advanced Turbine Technology Applications Project (ATTAP). GAPD utilized the AGT101 regenerated gas turbine engine developed under the previous DOE/NASA Advanced Gas Turbine (AGT) program as the ATTAP test bed for ceramic engine technology demonstration. ATTAP focussed on improving AGT101 test bed reliability, development of ceramic design methodologies, and improvement of fabrication and materials processing technology by domestic US ceramics fabricators. A series of durability tests was conducted to verify technology advancements. This is the fifth in a series of technical summary reports published annually over the course of the five-year contract.

  6. A high-speed photographic system for flow visualization in a steam turbine

    NASA Technical Reports Server (NTRS)

    Barna, G. J.

    1973-01-01

    A photographic system was designed to visualize the moisture flow in a steam turbine. Good performance of the system was verified using dry turbine mockups in which an aerosol spray simulated, in a rough way, the moisture flow in the turbine. Borescopes and fiber-optic light tubes were selected as the general instrumentation approach. High speed motion-picture photographs of the liquid flow over the stator blade surfaces were taken using stroboscopic lighting. Good visualization of the liquid flow was obtained. Still photographs of drops in flight were made using short duration flash sources. Drops with diameters as small as 30 micrometers (0.0012 in.) could be resolved. In addition, motion pictures of a spray of water simulating the spray off the rotor blades and shrouds were taken at normal framing rates. Specially constructed light tubes containing small tungsten-halogen lamps were used. Sixteen millimeter photography was used in all cases. Two potential problems resulting from the two-phase turbine flow (attenuation and scattering of light by the fog present and liquid accumulation on the borescope mirrors) were taken into account in the photographic system design but not evaluated experimentally.

  7. A desiccant/steam-injected gas-turbine industrial cogeneration system

    SciTech Connect

    Jody, B.J.; Daniels, E.J.; Karvelas, D.E.; Teotia, A.P.S.

    1993-01-01

    An integrated desiccant/steam-injected gas-turbine system was evaluated as an industrial cogenerator for the production of electricity and dry, heated air for product drying applications. The desiccant can be regenerated using the heated, compressed air leaving the compressor. The wet stream leaves the regenerator at a lower temperature than when it entered the desiccant regenerator, but with little loss of energy. The wet stream returns to the combustion chamber of the gas-turbine system after preheating by exchanging heat with the turbine exhaust strewn. Therefore, the desiccant is regenerated virtually energy-free. In the proposed system, the moisture-laden air exiting the desiccant is introduced into the combustion chamber of the gas-turbine power system. This paper discusses various possible design configurations, the impact of increased moisture content on the combustion process, the pressure drop across the desiccant regenerator, and the impact of these factors on the overall performance of the integrated system. A preliminary economic analysis including estimated potential energy savings when the system is used in several drying applications, and equipment and operating costs are also presented.

  8. A desiccant/steam-injected gas-turbine industrial cogeneration system

    SciTech Connect

    Jody, B.J.; Daniels, E.J.; Karvelas, D.E.; Teotia, A.P.S.

    1993-12-31

    An integrated desiccant/steam-injected gas-turbine system was evaluated as an industrial cogenerator for the production of electricity and dry, heated air for product drying applications. The desiccant can be regenerated using the heated, compressed air leaving the compressor. The wet stream leaves the regenerator at a lower temperature than when it entered the desiccant regenerator, but with little loss of energy. The wet stream returns to the combustion chamber of the gas-turbine system after preheating by exchanging heat with the turbine exhaust strewn. Therefore, the desiccant is regenerated virtually energy-free. In the proposed system, the moisture-laden air exiting the desiccant is introduced into the combustion chamber of the gas-turbine power system. This paper discusses various possible design configurations, the impact of increased moisture content on the combustion process, the pressure drop across the desiccant regenerator, and the impact of these factors on the overall performance of the integrated system. A preliminary economic analysis including estimated potential energy savings when the system is used in several drying applications, and equipment and operating costs are also presented.

  9. Advanced multistage turbine blade aerodynamics, performance, cooling, and heat transfer

    SciTech Connect

    Fleeter, S.; Lawless, P.B.

    1995-10-01

    The gas turbine has the potential for power production at the highest possible efficiency. The challenge is to ensure that gas turbines operate at the optimum efficiency so as to use the least fuel and produce minimum emissions. A key component to meeting this challenge is the turbine. Turbine performance, both aerodynamics and heat transfer, is one of the barrier advanced gas turbine development technologies. This is a result of the complex, highly three-dimensional and unsteady flow phenomena in the turbine. Improved turbine aerodynamic performance has been achieved with three-dimensional highly-loaded airfoil designs, accomplished utilizing Euler or Navier-Stokes Computational Fluid Dynamics (CFD) codes. These design codes consider steady flow through isolated blade rows. Thus they do not account for unsteady flow effects. However, unsteady flow effects have a significant impact on performance. Also, CFD codes predict the complete flow field. The experimental verification of these codes has traditionally been accomplished with point data - not corresponding plane field measurements. Thus, although advanced CFD predictions of the highly complex and three-dimensional turbine flow fields are available, corresponding data are not. To improve the design capability for high temperature turbines, a detailed understanding of the highly unsteady and three-dimensional flow through multi-stage turbines is necessary. Thus, unique data are required which quantify the unsteady three-dimensional flow through multi-stage turbine blade rows, including the effect of the film coolant flow. This requires experiments in appropriate research facilities in which complete flow field data, not only point measurements, are obtained and analyzed. Also, as design CFD codes do not account for unsteady flow effects, the next logical challenge and the current thrust in CFD code development is multiple-stage analyses that account for the interactions between neighboring blade rows.

  10. FloWind`s advanced EHD series wind turbine

    SciTech Connect

    Bell, B.

    1995-09-01

    The EHD series is a class of advanced, utility-grade vertical axis wind turbines (VAWTs) designed to maximize the profit derivable from any given wind site. The EHD (extended height-to-diameter) rotor geometry is varied to optimize energy capture depending on the characteristics of the wind site and the turbine`s location in the power plant array. By varying rotor height (42--63 meters (138--207 feet)) and diameter (17--21 meters (56--69 feet)) an optimal balance between swept area, aerodynamic efficiency, and wake loss is achieved with minimal modification to the turbine`s major components. In the fall of 19963, FloWind pultruded three blades for the first EHD wind turbine. These 48.8 meter (160 foot) long blades represented the largest structural protrusions ever fabricated. In January, 1994 the first EHD wind turbine was installed at FloWind`s wind power plant in Tehachapi, California and a full modal survey was carried out be researchers from the Sandia National Laboratories. Preliminary testing of the machine is underway and results from these tests have been compared directly to structural loads calculated by FloWind`s ANSYS dynamic model of the turbine. Results of the modal survey, predicted loads, and measured turbine operating data will be presented.

  11. Advanced technology cogeneration system conceptual design study: Closed cycle gas turbines

    NASA Technical Reports Server (NTRS)

    Mock, E. A. T.; Daudet, H. C.

    1983-01-01

    The results of a three task study performed for the Department of Energy under the direction of the NASA Lewis Research Center are documented. The thermal and electrical energy requirements of three specific industrial plants were surveyed and cost records for the energies consumed were compiled. Preliminary coal fired atmospheric fluidized bed heated closed cycle gas turbine and steam turbine cogeneration system designs were developed for each industrial plant. Preliminary cost and return-on-equity values were calculated and the results compared. The best of the three sites was selected for more detailed design and evaluation of both closed cycle gas turbine and steam turbine cogeneration systems during Task II. Task III involved characterizing the industrial sector electrical and thermal loads for the 48 contiguous states, applying a family of closed cycle gas turbine and steam turbine cogeneration systems to these loads, and conducting a market penetration analysis of the closed cycle gas turbine cogeneration system.

  12. Flutter stability investigation of low-pressure steam turbine bladed disks

    SciTech Connect

    Omprakash, V.; Sarlashkar, A.V.; Lam, T.C.T.; Shuster, L.H.; McCloskey, T.H.

    1994-12-31

    This paper presents a numerical method to analyze flutter stability of low-pressure steam turbine blading. Any bladed disk normal vibration mode as well as the stage operating condition may be considered. The stability considerations are based on a quasi-steady power-per-vibration-cycle approach. The aerodynamic work per cycle of vibration of a bladed disk mode is calculated form the time integral of the product of the periodic time varying force and the specified harmonic vibration amplitude. The aerodynamic forces are obtained from the pressure distribution database generated from a separate 2-D cascade analysis for compressible inviscid flow for a wide range of flow angles. The method accounts for the kinematic corrections of instantaneous relative flow angle due to the vibratory motion. The non-linear material damping energy of the bladed disk as a function of the vibration amplitude is calculated using Lazan`s power law. The flutter stability is determined by the net power flow to the bladed disk at various amplitudes of vibration. Some results for the last stage of a low pressure steam turbine are presented.

  13. Reliability improvements and modernization of low pressure turbine cylinders for steam-turbine generator power plants

    SciTech Connect

    Aneja, I.K. )

    1990-01-01

    This paper presents the use of 2-D and 3-D finite element analysis to determine the cause of distress in certain components in the low pressure turbines for large power plants. The same finite element models are then used for parametric evaluation of various alternates to increase component fatigue life. Finally, the 3-D finite element model is used for designing a new cylinder which can withstand severe cyclic duty operation requirements and can also be used for modernization of existing old power plants.

  14. Use of encoders to measure the position of servomotors in the electrohydraulic systems for automatic control of steam turbines produced by the ZAO Ural Turbine Works

    NASA Astrophysics Data System (ADS)

    Novoselov, V. B.

    2011-01-01

    Matters relating to the study and development of a sensor for measuring the position of a steam turbine servomotor constructed using an electrical encoder are considered. A procedure for optimizing the conversion of the servomotor piston's linear motion into the rotating motion of its shaft is presented.

  15. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1992-01-01

    ATTAP activities during the past year included test-bed engine design and development, ceramic component design, materials and component characterization, ceramic component process development and fabrication, ceramic component rig testing, and test-bed engine fabrication and testing. Significant technical challenges remain, but all areas exhibited progress. Test-bed engine design and development included engine mechanical design, combustion system design, alternate aerodynamic designs of gasifier scrolls, and engine system integration aimed at upgrading the AGT-5 from a 1038 C (1900 F) metal engine to a durable 1372 C (2500 F) structural ceramic component test-bed engine. ATTAP-defined ceramic and associated ceramic/metal component design activities completed include the ceramic gasifier turbine static structure, the ceramic gasifier turbine rotor, ceramic combustors, the ceramic regenerator disk, the ceramic power turbine rotors, and the ceramic/metal power turbine static structure. The material and component characterization efforts included the testing and evaluation of seven candidate materials and three development components. Ceramic component process development and fabrication proceeded for the gasifier turbine rotor, gasifier turbine scroll, gasifier turbine vanes and vane platform, extruded regenerator disks, and thermal insulation. Component rig activities included the development of both rigs and the necessary test procedures, and conduct of rig testing of the ceramic components and assemblies. Test-bed engine fabrication, testing, and development supported improvements in ceramic component technology that permit the achievement of both program performance and durability goals. Total test time in 1991 amounted to 847 hours, of which 128 hours were engine testing, and 719 were hot rig testing.

  16. High efficiency fuel cell/advanced turbine power cycles

    SciTech Connect

    Morehead, H.

    1995-10-19

    An outline of the Westinghouse high-efficiency fuel cell/advanced turbine power cycle is presented. The following topics are discussed: The Westinghouse SOFC pilot manufacturing facility, cell scale-up plan, pressure effects on SOFC power and efficiency, sureCell versus conventional gas turbine plants, sureCell product line for distributed power applications, 20 MW pressurized-SOFC/gas turbine power plant, 10 MW SOFC/CT power plant, sureCell plant concept design requirements, and Westinghouse SOFC market entry.

  17. Advanced Turbine Systems Program: Conceptual design and product development

    SciTech Connect

    1996-12-31

    Objective is to provide the conceptual design and product development plant for an ultra high efficiency, environmentally superior, and cost competitive industrial gas turbine system to be commercialized by the year 2000 (secondary objective is to begin early development of technologies critical to the success of ATS). This report addresses the remaining 7 of the 9 subtasks in Task 8, Design and Test of Critical Components: catalytic combustion, recuperator, high- temperature turbine disc, advanced control system, and ceramic materials.

  18. Development of environmentally advanced hydropower turbine system design concepts

    SciTech Connect

    Franke, G.F.; Webb, D.R.; Fisher, R.K. Jr.

    1997-08-01

    A team worked together on the development of environmentally advanced hydro turbine design concepts to reduce hydropower`s impact on the environment, and to improve the understanding of the technical and environmental issues involved, in particular, with fish survival as a result of their passage through hydro power sites. This approach brought together a turbine design and manufacturing company, biologists, a utility, a consulting engineering firm and a university research facility, in order to benefit from the synergy of diverse disciplines. Through a combination of advanced technology and engineering analyses, innovative design concepts adaptable to both new and existing hydro facilities were developed and are presented. The project was divided into 4 tasks. Task 1 investigated a broad range of environmental issues and how the issues differed throughout the country. Task 2 addressed fish physiology and turbine physics. Task 3 investigated individual design elements needed for the refinement of the three concept families defined in Task 1. Advanced numerical tools for flow simulation in turbines are used to quantify characteristics of flow and pressure fields within turbine water passageways. The issues associated with dissolved oxygen enhancement using turbine aeration are presented. The state of the art and recent advancements of this technology are reviewed. Key elements for applying turbine aeration to improve aquatic habitat are discussed and a review of the procedures for testing of aerating turbines is presented. In Task 4, the results of the Tasks were assembled into three families of design concepts to address the most significant issues defined in Task 1. The results of the work conclude that significant improvements in fish passage survival are achievable.

  19. Advanced solidification processing of an industrial gas turbine engine component

    NASA Astrophysics Data System (ADS)

    Clemens, Mei Ling; Price, Allen; Bellows, Richard S.

    2003-03-01

    This paper will describe the efforts of the Advanced Turbine Airfoil Manufacturing Technology Program sponsored by the U.S. Department of Energy through the Oak Ridge National Laboratory and Howmet Research Corporation. The purpose of the program is to develop single-crystal and directionally solidified casting technologies to benefit Advanced Turbine Systems (ATS) industrial and utility gas turbine engines. The focus is on defining and implementing advanced Vacuum Induction Melting (VIM) furnace enhancements that provide precise control of mold temperatures during solidification. Emphasis was placed on increasing the total magnitude of thermal gradients while minimizing the difference in maximum and minimum gradients produced during the solidification process. Advanced VIM casting techniques were applied to Solar Turbines Incorporated’s Titan 130 First Stage High Pressure Turbine Blade under the ATS program. A comparison of the advanced VIM casting process to the conventional Bridgeman casting process will be presented as it pertains to the thermal gradients achieved during solidification, microstructure, elemental partitioning characterization, and solution heat treat response.

  20. Cooling circuit for steam and air-cooled turbine nozzle stage

    DOEpatents

    Itzel, Gary Michael; Yu, Yufeng

    2002-01-01

    The turbine vane segment includes inner and outer walls with a vane extending therebetween. The vane includes leading and trailing edge cavities and intermediate cavities. An impingement plate is spaced from the outer wall to impingement-cool the outer wall. Post-impingement cooling air flows through holes in the outer wall to form a thin air-cooling film along the outer wall. Cooling air is supplied an insert sleeve with openings in the leading edge cavity for impingement-cooling the leading edge. Holes through the leading edge afford thin-film cooling about the leading edge. Cooling air is provided the trailing edge cavity and passes through holes in the side walls of the vane for thin-film cooling of the trailing edge. Steam flows through a pair of intermediate cavities for impingement-cooling of the side walls. Post-impingement steam flows to the inner wall for impingement-cooling of the inner wall and returns the post-impingement cooling steam through inserts in other intermediate cavities for impingement-cooling the side walls of the vane.

  1. Advanced Turbine Systems annual program review

    SciTech Connect

    Koop, W.E.

    1995-10-01

    Integrated High Performance Turbine Engine Technology (IHPTET) is a joint Air Force, Navy, Army, NASA, ARPA, and industry program focused on developing turbine engine technologies, with the goal of doubling propulsion capability by around the turn-of-the-century, and thus providing smaller, lighter, more durable, more affordable turbine engines in the future. IHPTET`s technology development plan for increasing propulsion capability with respect to time is divided into three phases. This phased approach reduces the technological risk of taking one giant leap, and also reduces the {open_quotes}political{close_quotes} risk of not delivering a product for an extended period of time, in that the phasing allows continuous transfer of IHPTET technologies to our warfighters and continuous transfer to the commercial sector (dual-use). The IHPTET program addresses the three major classes of engines: turbofan/turbojet, turboshaft/turboprop, and expendables.

  2. High performance steam cogeneration (proof-of-concept phases). Phase 2, HRSG 500-hour test report: Final report

    SciTech Connect

    Campbell, A.H.

    1992-12-01

    Recent advances in small once-through Alloy 800 steam generators, improved materials technology, and application of small industrial gas turbine technology to steam turbine cogeneration offers the potential to make a step increase in steam temperature from around 1000{degree}F, where industry has been for almost fifty years, to 1500{degree}F. In small cogeneration systems, it is economically practical to introduce new technology and make a step change in temperature where it may not be possible (given the regulatory environment and economic risk) for a major change in steam temperature to be introduced in the hundreds of megawatt size of an electric utility. Increasing the peak steam temperature in a steam turbine cycle allows more work to be extracted or electrical power to be generated from a given quantity of heat input. Figure 1 plots steam efficiency as a function of superheat steam temperature and pressure for a turbine-back pressure of 166 psia. This figure clearly shows that increasing the steam conditions from the typical current practice of 900{degree}F and 900 psia to 1500{degree}F and 1500 psia will increase the steam cycle efficiency by 53%. The combination of higher cycle efficiency with an advanced high efficiency steam turbine design provides a substantial increase in turbine output power for a given steam flowrate. The output of this advanced high temperature steam turbine is approximately twice that of a current industrial practive turbine for the same turbine flowrate as seen in Figure 2.

  3. Fuel cell and advanced turbine power cycle

    SciTech Connect

    White, D.J.

    1995-10-19

    Solar Turbines, Incorporated (Solar) has a vested interest in the integration of gas turbines and high temperature fuel cells and in particular, solid oxide fuel cells (SOFCs). Solar has identified a parallel path approach to the technology developments needed for future products. The primary approach is to move away from the simple cycle industrial machines of the past and develop as a first step more efficient recuperated engines. This move was prompted by the recognition that the simple cycle machines were rapidly approaching their efficiency limits. Improving the efficiency of simple cycle machines is and will become increasingly more costly. Each efficiency increment will be progressively more costly than the previous step.

  4. The 15 kW sub e (nominal) solar thermal electric power conversion concept definition study: Steam Rankine turbine system

    NASA Technical Reports Server (NTRS)

    Bland, T. J.

    1979-01-01

    A study to define the performance and cost characteristics of a solar powered, steam Rankine turbine system located at the focal point of a solar concentrator is presented. A two stage re-entry turbine with reheat between stages, which has an efficiency of 27% at a turbine inlet temperature of 732 C was used. System efficiency was defined as 60 Hertz electrical output divided by absorbed thermal input in the working fluid. Mass production costs were found to be approximately 364 dollars/KW.

  5. Advanced Gas Turbine (AGT) technology development

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A 74.5 kW (100 hp) automotive gas turbine was evaluated. The engine structure, bearings, oil system, and electronics were demonstrated and no shaft dynamics or other vibration problem were encountered. Areas identified during the five tests are the scroll retention features, and transient thermal deflection of turbine backplates. Modifications were designed. Seroll retention is addressed by modifying the seal arrangement in front of the gasifier turbine assembly, which will increase the pressure load on the scroll in the forward direction and thereby increase the retention forces. the backplate thermal deflection is addressed by geometric changes and thermal insulation to reduce heat input. Combustor rig proof testing of two ceramic combustor assemblies was completed. The combustor was modified to incorporate slots and reduce sharp edges, which should reduce thermal stresses. The development work focused on techniques to sinter these barrier materials onto the ceramic rotors with successes for both material systems. Silicon carbide structural parts, including engine configuration gasifier rotors (ECRs), preliminary gasifier scroll parts, and gasifier and power turbine vanes are fabricated.

  6. Can advanced gas turbines meet all demands

    SciTech Connect

    Makansi, J.

    1993-07-01

    This article examines the wisdom of the power industry's reliance on the gas turbine for satisfying all demands placed on today's power plants, including lowering NO[sub x] emissions. The topics of the article include the price of environmentalism, durability and reliability problems, performance impacts of achieving low NO[sub x] emissions, balance of plant problems and fuel issues.

  7. Thermo-economic comparative analysis of gas turbine GT10 integrated with air and steam bottoming cycle

    NASA Astrophysics Data System (ADS)

    Czaja, Daniel; Chmielnak, Tadeusz; Lepszy, Sebastian

    2014-12-01

    A thermodynamic and economic analysis of a GT10 gas turbine integrated with the air bottoming cycle is presented. The results are compared to commercially available combined cycle power plants based on the same gas turbine. The systems under analysis have a better chance of competing with steam bottoming cycle configurations in a small range of the power output capacity. The aim of the calculations is to determine the final cost of electricity generated by the gas turbine air bottoming cycle based on a 25 MW GT10 gas turbine with the exhaust gas mass flow rate of about 80 kg/s. The article shows the results of thermodynamic optimization of the selection of the technological structure of gas turbine air bottoming cycle and of a comparative economic analysis. Quantities are determined that have a decisive impact on the considered units profitability and competitiveness compared to the popular technology based on the steam bottoming cycle. The ultimate quantity that can be compared in the calculations is the cost of 1 MWh of electricity. It should be noted that the systems analyzed herein are power plants where electricity is the only generated product. The performed calculations do not take account of any other (potential) revenues from the sale of energy origin certificates. Keywords: Gas turbine air bottoming cycle, Air bottoming cycle, Gas turbine, GT10

  8. Influence of Intercept Valves on Control of Multiple Stages Steam Turbines During the Switching into the Island Operation

    NASA Astrophysics Data System (ADS)

    Laštovka, Ladislav; Hejtmánková, Pavla

    2015-03-01

    This paper presents control of a multiple stages steam turbine which is switched into the island operation. The frequency in an electrical grid is stated on nominal value which is in UCTE grid 50 Hz. When deviation of frequency is higher then 0.2 Hz, the switching of particular steam units into the island operation is only the chance how to maintain the supply of, at least, some small grids. The other possibility how to keep power units in operation, to be prepared for the next synchronization to the grid, is to switch them to operation status in which they supply only their self-consumption. This change of the operating state is the most dynamic load change for the control system of the unit. The multiple stages turbines are equipped with high pressure hydraulic valves for steam turbine governing. Influence of the intercept valve on steam turbine control during the switching process into the island operation is examined in Matlab Simuling software.

  9. ADVANCED TURBINE SYSTEM CONCEPTUAL DESIGN AND PRODUCT DEVELOPMENT - Final Report

    SciTech Connect

    Albrecht H. Mayer

    2000-07-15

    Asea Brown Boveri (ABB) has completed its technology based program. The results developed under Work Breakdown Structure (WBS) 8, concentrated on technology development and demonstration have been partially implemented in newer turbine designs. A significant improvement in heat rate and power output has been demonstrated. ABB will use the knowledge gained to further improve the efficiency of its Advanced Cycle System, which has been developed and introduced into the marked out side ABB's Advanced Turbine System (ATS) activities. The technology will lead to a power plant design that meets the ATS performance goals of over 60% plant efficiency, decreased electricity costs to consumers and lowest emissions.

  10. Advanced Turbine Technology Applications Project (ATTAP) 1993 annual report

    NASA Technical Reports Server (NTRS)

    1994-01-01

    This report summarizes work performed by AlliedSignal Engines, a unit of AlliedSignal Aerospace Company, during calendar year 1993, toward development and demonstration of structural ceramic technology for automotive gas turbine engines. This work was performed for the U.S. Department of Energy (DOE) under National Aeronautics and Space Administration (NASA) Contract DEN3-335, Advanced Turbine Technology Applications Project (ATFAP). During 1993, the test bed used to demonstrate ceramic technology was changed from the AlliedSignal Engines/Garrett Model AGT101 regenerated gas turbine engine to the Model 331-200(CT) engine. The 331-200(CT) ceramic demonstrator is a fully-developed test platform based on the existing production AlliedSignal 331-200(ER) gas turbine auxiliary power unit (APU), and is well suited to evaluating ceramic turbine blades and nozzles. In addition, commonality of the 331-200(CT) engine with existing gas turbine APU's in commercial service provides the potential for field testing of ceramic components. The 1993 ATTAP activities emphasized design modifications of the 331-200 engine test bed to accommodate ceramic first-stage turbine nozzles and blades, fabrication of the ceramic components, ceramic component proof and rig tests, operational tests of the test bed equipped with the ceramic components, and refinement of critical ceramic design technologies.

  11. Advanced Turbine Technology Applications Project (ATTAP) 1993 annual report

    NASA Astrophysics Data System (ADS)

    1994-07-01

    This report summarizes work performed by AlliedSignal Engines, a unit of AlliedSignal Aerospace Company, during calendar year 1993, toward development and demonstration of structural ceramic technology for automotive gas turbine engines. This work was performed for the U.S. Department of Energy (DOE) under National Aeronautics and Space Administration (NASA) Contract DEN3-335, Advanced Turbine Technology Applications Project (ATFAP). During 1993, the test bed used to demonstrate ceramic technology was changed from the AlliedSignal Engines/Garrett Model AGT101 regenerated gas turbine engine to the Model 331-200(CT) engine. The 331-200(CT) ceramic demonstrator is a fully-developed test platform based on the existing production AlliedSignal 331-200(ER) gas turbine auxiliary power unit (APU), and is well suited to evaluating ceramic turbine blades and nozzles. In addition, commonality of the 331-200(CT) engine with existing gas turbine APU's in commercial service provides the potential for field testing of ceramic components. The 1993 ATTAP activities emphasized design modifications of the 331-200 engine test bed to accommodate ceramic first-stage turbine nozzles and blades, fabrication of the ceramic components, ceramic component proof and rig tests, operational tests of the test bed equipped with the ceramic components, and refinement of critical ceramic design technologies.

  12. An optical technique for characterizing the liquid phase of steam at the exhaust of an LP turbine

    SciTech Connect

    Kercel, S.W.; Simpson, M.L.; Azar, M.; Young, M.

    1993-06-01

    Optical observation of velocity and size of water droplets in powerplant steam has several applications. These include the determination of steam wetness fraction, mass flow rate, and predicting erosion of turbine blades and pipe elbows. The major advantages of optical techniques are that they do not interfere with the flow or perturb the observation. This paper describes the measurement of the size and velocity of particles based on the observation and analysis of visibility patterns created by backscattered circularly polarized light. The size of latex particles in a dry nitrogen stream was measured in the laboratory. Visibility patterns of water droplets were observed in the low pressure turbine of Unit 6 of Alabama Power`s Gorgas Steam Plant.

  13. A CFD Analysis of Steam Flow in the Two-Stage Experimental Impulse Turbine with the Drum Rotor Arrangement

    NASA Astrophysics Data System (ADS)

    Yun, Kukchol; Tajč, L.; Kolovratník, M.

    2016-03-01

    The aim of the paper is to present the CFD analysis of the steam flow in the two-stage turbine with a drum rotor and balancing slots. The balancing slot is a part of every rotor blade and it can be used in the same way as balancing holes on the classical rotor disc. The main attention is focused on the explanation of the experimental knowledge about the impact of the slot covering and uncovering on the efficiency of the individual stages and the entire turbine. The pressure and temperature fields and the mass steam flows through the shaft seals, slots and blade cascades are calculated. The impact of the balancing slots covering or uncovering on the reaction and velocity conditions in the stages is evaluated according to the pressure and temperature fields. We have also concentrated on the analysis of the seal steam flow through the balancing slots. The optimized design of the balancing slots has been suggested.

  14. Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.; Holcomb, R.S.; Wright, I.G.

    1995-10-01

    The technology based portion of the Advanced Turbine Systems Program (ATS) contains several subelements which address generic technology issues for land-based gas-turbine systems. One subelement is the Materials/Manufacturing Technology Program which is coordinated by DOE-Oak Ridge Operations and Oak Ridge National Laboratory (ORNL). The work in this subelement is being performed predominantly by industry with assistance from universities and the national laboratories. Projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. A materials/manufacturing plan was developed in FY 1994 with input from gas turbine manufacturers, materials suppliers, universities, and government laboratories. The plan outlines seven major subelements which focus on materials issues and manufacturing processes. Work is currently under way in four of the seven major subelements. There are now major projects on coatings and process development, scale-up of single crystal airfoil manufacturing technology, materials characterization, and technology information exchange.

  15. Advanced Turbine Systems Program industrial system concept development

    SciTech Connect

    Gates, S.

    1995-12-31

    Solar approached Phase II of ATS program with the goal of 50% thermal efficiency. An intercolled and recuperated gas turbine was identified as the ultimate system to meet this goal in a commercial gas turbine environment. With commercial input from detailed market studies and DOE`s ATS program, Solar redefined the company`s proposed ATS to fit both market and sponsor (DOE) requirements. Resulting optimized recuperated gas turbine will be developed in two sizes, 5 and 15 MWe. It will show a thermal efficiency of about 43%, a 23% improvement over current industrial gas turbines. Other ATS goals--emissions, RAMD (reliability, availability, maintainability, durability), cost of power--will be met or exceeded. During FY95, advanced development of key materials, combustion and component technologies proceeded to the point of acceptance for inclusion in ATS Phase III.

  16. Advanced Turbine Technology Applications Project (ATTAP)

    NASA Technical Reports Server (NTRS)

    1991-01-01

    ATTAP activities were highlighted by test bed engine design and development activities; ceramic component design; materials and engine component characterization; ceramic component process development and fabrication; component rig testing; and test bed engine fabrication and testing. Specifically, ATTAP aims to develop and demonstrate the technology of structural ceramics that have the potential for competitive automotive engine life cycle cost and for operating for 3500 hours in a turbine engine environment at temperatures up to 1371 C (2500 F).

  17. Advanced General Aviation Turbine Engine (GATE) concepts

    NASA Technical Reports Server (NTRS)

    Lays, E. J.; Murray, G. L.

    1979-01-01

    Concepts are discussed that project turbine engine cost savings through use of geometrically constrained components designed for low rotational speeds and low stress to permit manufacturing economies. Aerodynamic development of geometrically constrained components is recommended to maximize component efficiency. Conceptual engines, airplane applications, airplane performance, engine cost, and engine-related life cycle costs are presented. The powerplants proposed offer encouragement with respect to fuel efficiency and life cycle costs, and make possible remarkable airplane performance gains.

  18. Advanced Gas Turbine (AGT) Technology Project

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Engine testing, ceramic component fabrication and evaluation, component performance rig testing, and analytical studies comprised AGT 100 activities during the 1985 year. Ten experimental assemblies (builds) were evaluated using two engines. Accrued operating time was 120 hr of burning and 170 hr total, bringing cumulative total operating time to 395 hr, all devoid of major failures. Tests identified the generator seals as the primary working fluid leakage sources. Power transfer clutch operation was demonstrated. An alpha SiC gasifier rotor engine test resulted in blade tip failures. Recurring case vibration and shaft whip have limited gasifier shaft speeds to 84%. Ceramic components successfully engine tested now include the SiC scroll assembly, Si3N3 turbine rotor, combustor assembly, regenerator disk bulkhead, turbine vanes, piston rings, and couplings. A compressor shroud design change to reduce heat recirculation back to the inlet was executed. Ceramic components activity continues to focus on the development of state-of-the-art material strength characteristics in full-scale engine hardware. Fiber reinforced glass-ceramic composite turbine (inner) backplates were fabricated by Corning Glass Works. The BMAS/III material performed well in engine testing. Backplates of MAS material have not been engine tested.

  19. Thermo-economic study on the implementation of steam turbine concepts for flexible operation on a direct steam generation solar tower power plant

    NASA Astrophysics Data System (ADS)

    Topel, Monika; Ellakany, Farid; Guédez, Rafael; Genrup, Magnus; Laumert, Björn

    2016-05-01

    Among concentrating solar power technologies, direct steam generation solar tower power plants represent a promising option. These systems eliminate the usage of heat transfer fluids allowing for the power block to be run at greater operating temperatures and therefore further increasing the thermal efficiency of the power cycle. On the other hand, the current state of the art of these systems does not comprise thermal energy storage as there are no currently available and techno-economically feasible storage integration options. This situation makes direct steam generation configurations even more susceptible to the already existing variability of operating conditions due to the fluctuation of the solar supply. In the interest of improving the annual performance and competitiveness of direct steam generation solar tower systems, the present study examines the influence of implementing two flexibility enhancing concepts which control the steam flow to the turbine as a function of the incoming solar irradiation. The proposed concepts were implemented in a reference plant model previously developed by the authors. Then, a multi-objective optimization was carried out in order to understand which configurations of the steam turbine concepts yield reductions of the levelized cost of electricity at a lower investment costs when compared to the reference model. Results show that the implementation of the proposed strategies can enhance the thermo-economic performance of direct steam generation systems by yielding a reduction of up to 9.2% on the levelized cost of electricity, mainly due to allowing 20% increase in the capacity factor, while increasing the investment costs by 7.8%.

  20. Coal-gasification/MHD/steam-turbine combined-cycle (GMS) power generation

    SciTech Connect

    Lytle, J.M.; Marchant, D.D.

    1980-11-01

    The coal-gasification/MHD/steam-turbine combined cycle (GMS) refers to magnetohydrodynamic (MHD) systems in which coal gasification is used to supply a clean fuel (free of mineral matter and sulfur) for combustion in an MHD electrical power plant. Advantages of a clean-fuel system include the elimination of mineral matter or slag from all components other than the coal gasifier and gas cleanup system; reduced wear and corrosion on components; and increased seed recovery resulting from reduced exposure of seed to mineral matter or slag. Efficiencies in some specific GMS power plants are shown to be higher than for a comparably sized coal-burning MHD power plant. The use of energy from the MHD exhaust gas to gasify coal (rather than the typical approach of burning part of the coal) results in these higher efficiencies.

  1. Tribological advancements for reliable wind turbine performance.

    PubMed

    Kotzalas, Michael N; Doll, Gary L

    2010-10-28

    Wind turbines have had various limitations to their mechanical system reliability owing to tribological problems over the past few decades. While several studies show that turbines are becoming more reliable, it is still not at an overall acceptable level to the operators based on their current business models. Data show that the electrical components are the most problematic; however, the parts are small, thus easy and inexpensive to replace in the nacelle, on top of the tower. It is the tribological issues that receive the most attention as they have higher costs associated with repair or replacement. These include the blade pitch systems, nacelle yaw systems, main shaft bearings, gearboxes and generator bearings, which are the focus of this review paper. The major tribological issues in wind turbines and the technological developments to understand and solve them are discussed within. The study starts with an overview of fretting corrosion, rolling contact fatigue, and frictional torque of the blade pitch and nacelle yaw bearings, and references to some of the recent design approaches applied to solve them. Also included is a brief overview into lubricant contamination issues in the gearbox and electric current discharge or arcing damage of the generator bearings. The primary focus of this review is the detailed examination of main shaft spherical roller bearing micropitting and gearbox bearing scuffing, micropitting and the newer phenomenon of white-etch area flaking. The main shaft and gearbox are integrally related and are the most commonly referred to items involving expensive repair costs and downtime. As such, the latest research and developments related to the cause of the wear and damage modes and the technologies used or proposed to solve them are presented. PMID:20855322

  2. Materials and Component Development for Advanced Turbine Systems

    SciTech Connect

    Alvin, M.A.; Pettit, F.; Meier, G.; Yanar, N.; Chyu, M.; Mazzotta, D.; Slaughter, W.; Karaivanov, V.; Kang, B.; Feng, C.; Chen, R.; Fu, T-C.

    2008-10-01

    In order to meet the 2010-2020 DOE Fossil Energy goals for Advanced Power Systems, future oxy-fuel and hydrogen-fired turbines will need to be operated at higher temperatures for extended periods of time, in environments that contain substantially higher moisture concentrations in comparison to current commercial natural gas-fired turbines. Development of modified or advanced material systems, combined with aerothermal concepts are currently being addressed in order to achieve successful operation of these land-based engines. To support the advanced turbine technology development, the National Energy Technology Laboratory (NETL) has initiated a research program effort in collaboration with the University of Pittsburgh (UPitt), and West Virginia University (WVU), working in conjunction with commercial material and coating suppliers as Howmet International and Coatings for Industry (CFI), and test facilities as Westinghouse Plasma Corporation (WPC) and Praxair, to develop advanced material and aerothermal technologies for use in future oxy-fuel and hydrogen-fired turbine applications. Our program efforts and recent results are presented.

  3. Advanced materials research for long-haul aircraft turbine engines

    NASA Technical Reports Server (NTRS)

    Signorelli, R. A.; Blankenship, C. P.

    1978-01-01

    The status of research efforts to apply low to intermediate temperature composite materials and advanced high temperature materials to engine components is reviewed. Emerging materials technologies and their potential benefits to aircraft gas turbines were emphasized. The problems were identified, and the general state of the technology for near term use was assessed.

  4. Data Reconciliation in the Steam-Turbine Cycle of a Boiling Water Reactor

    SciTech Connect

    Sunde, Svein; Berg, Oivind; Dahlberg, Lennart; Fridqvist, Nils-Olof

    2003-08-15

    A mathematical model for a boiling water reactor steam-turbine cycle was assembled by means of a configurable, steady-state modeling tool TEMPO. The model was connected to live plant data and intermittently fitted to these by minimization of a weighted least-squares object function. The improvement in precision achieved by this reconciliation was assessed from quantities calculated from the model equations linearized around the minimum and from Monte Carlo simulations. It was found that the inclusion of the flow-passing characteristics of the turbines in the model equations significantly improved the precision as compared to simple mass and energy balances, whereas heat transfer calculations in feedwater heaters did not. Under the assumption of linear model equations, the quality of the fit can also be expressed as a goodness-of-fit Q. Typical values for Q were in the order of 0.9. For a validated model Q may be used as a fault detection indicator, and Q dropped to very low values in known cases of disagreement between the model and the plant state. The sensitivity of Q toward measurement faults is discussed in relation to redundancy. The results of the linearized theory and Monte Carlo simulations differed somewhat, and if a more accurate analysis is required, this is better based on the latter. In practical application of the presently employed techniques, however, assessment of uncertainties in raw data is an important prerequisite.

  5. Advanced turbine design for coal-fueled engines

    NASA Astrophysics Data System (ADS)

    Bornstein, N. S.

    1992-07-01

    The objective of this task is to perform a technical assessment of turbine blading for advanced second generation PFBC conditions, identify specific problems/issues, and recommend an approach for solving any problems identified. A literature search was conducted, problems associated with hot corrosion defined and limited experiments performed. Sulfidation corrosion occurs in industrial, marine and aircraft gas turbine engines and is due to the presence of condensed alkali (sodium) sulfates. The principle source of the alkali in industrial, marine and aircraft gas turbine engines is sea salt crystals. The principle source of the sulfur is not the liquid fuels, but the same ocean born crystals. Moreover deposition of the corrosive salt occurs primarily by a non-equilibrium process. Sodium will be present in the cleaned combusted gases that enter the PFBC turbine. Although equilibrium condensation is not favored, deposition via impaction is probable. Marine gas turbines operate in sodium chloride rich environments without experiencing the accelerated attack noted in coal fired boilers where condensed chlorides contact metallic surfaces. The sulfates of calcium and magnesium are the products of the reactions used to control sulfur. Based upon industrial gas turbine experience and laboratory tests, calcium and magnesium sulfates are, at temperatures up to 1500 F (815 C), relatively innocuous salts. In this study it is found that at 1650 F (900 C) and above, calcium sulfate becomes an aggressive corrodent.

  6. Advanced liner-cooling techniques for gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Norgren, C. T.; Riddlebaugh, S. M.

    1985-01-01

    Component research for advanced small gas turbine engines is currently underway at the NASA Lewis Research Center. As part of this program, a basic reverse-flow combustor geometry was being maintained while different advanced liner wall cooling techniques were investigated. Performance and liner cooling effectiveness of the experimental combustor configuration featuring counter-flow film-cooled panels is presented and compared with two previously reported combustors featuring: splash film-cooled liner walls; and transpiration cooled liner walls (Lamilloy).

  7. Estimation of the residual life of steam-turbine condensers based on statistical models

    NASA Astrophysics Data System (ADS)

    Murmansky, B. E.; Aronson, K. E.; Brodov, Yu. M.

    2015-11-01

    The article presents the results of a study aimed at estimation of the state and prediction of the residual life of steam-turbine condensers on the basis of statistical analysis. The possibility of such evaluation during the operation of steam-turbine plants with accuracy sufficient for practical purposes is demonstrated. It is shown that identification of the operating period, viz., the initial period, the normal operation period, or the period of the lifetime exhaustion, as well as determination of the condenser's operating time at the moment when the failure of an individual tube occurs, is very important for statistical evaluation of the condenser state. Two statistical models are proposed and comparative analysis of the results calculated by these models for the residual life of the condensers at the Reftinskaya SDPP has been performed. The first model can be used when comprehensive information about the condenser's operating time before the tubes have failed is available as well as a priori information—or information based on analysis of the condenser tube metal—that the condenser is in its normal operation period. In this case, the fact of exhaustion of the condenser's lifetime is established by reaching the limit of the failed condenser tubes, which is determined by technical and economic analysis of losses caused by operating the turbine with a reduced heat-exchange surface of the condenser. The distribution function for the operating time of the failed tubes is approximated by a normal distribution. In the cases when no precise information on the condenser tubes' operating time is available at the thermoelectric power plant (TEPP), the second statistical model based on censored samples is proposed for estimation of the condenser state. An expression to assess the confidence interval that determines the significant difference between the distribution functions for complete and censored operating time values has been derived. It is shown that this model

  8. Advanced Gas Turbine (AGT) Technology Development Project annual report

    NASA Technical Reports Server (NTRS)

    1986-01-01

    This report is the tenth in a series of Technical Summary reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorized under NASA Contract DEN3-167, and sponsored by the Department of Energy (DOE). This report was prepared by Garrett Turbine Engine Company, A Division of the Garrett Corporation, and includes information provided by Ford Motor Company, the Carborundum Company, and AiResearch Casting Company. The Project is administered by Mr. Thomas N. Strom, Project Manager, NASA-Lewis Research Center, Cleveland, Ohio. This report covers plans and progress for the period July 1, 1984 through June 30, 1985.

  9. Materials and Component Development for Advanced Turbine Systems

    SciTech Connect

    Alvin, M A; Pettit, F; Meier, G H; Yanar, M; Helminiak, M; Chyu, M; Siw, S; Slaughter, W S; Karaivanov, V; Kang, B S; Feng, C; Tannebaum, J M; Chen, R; Zhang, B; Fu, T; Richards, G A; Sidwell, T G; Straub, D; Casleton, K H; Dogan, O M

    2008-07-01

    Hydrogen-fired and oxy-fueled land-based gas turbines currently target inlet operating temperatures of ~1425-1760°C (~2600-3200°F). In view of natural gas or syngas-fired engines, advancements in both materials, as well as aerothermal cooling configurations are anticipated prior to commercial operation. This paper reviews recent technical accomplishments resulting from NETL’s collaborative research efforts with the University of Pittsburgh and West Virginia University for future land-based gas turbine applications.

  10. Impact of new instrumentation on advanced turbine research

    NASA Technical Reports Server (NTRS)

    Graham, R. W.

    1980-01-01

    A description is presented of an orderly test program that progresses from the simplest stationary geometry to the more complex, three dimensional, rotating turbine stage. The instrumentation requirements for this evolution of testing are described. The heat transfer instrumentation is emphasized. Recent progress made in devising new measurement techniques has greatly improved the development and confirmation of more accurate analytical methods for the prediction of turbine performance and heat transfer. However, there remain challenging requirements for novel measurement techniques that could advance the future research to be done in rotating blade rows of turbomachines.

  11. Materials/manufacturing element of the Advanced Turbine System Program

    SciTech Connect

    Karnitz, M.A.; Devan, J.H.; Holcomb, R.S.; Ferber, M.K.; Harrison, R.W.

    1994-08-01

    One of the supporting elements of the Advanced Turbine Systems (ATS) Program is the materials/manufacturing technologies task. The objective of this element is to address critical materials issues for both industrial and utility gas turbines. DOE Oak Ridge Operations Office (ORO) will manage this element of the program, and a team from DOE-ORO and Oak Ridge National Laboratory is coordinating the planning for the materials/manufacturing effort. This paper describes that planning activity which is in the early stages.

  12. Overview of Westinghouse`s Advanced Turbine Systems Program

    SciTech Connect

    Bannister, R.L.; Bevc, F.P.; Diakunchak, I.S.; Huber, D.J.

    1995-12-31

    The proposed approach is to build on Westinghouse`s successful 501 series of gas turbines. The 501F offered a combined cycle efficiency of 54%; 501G increased this efficiency to 58%; the proposed single-shaft 400 MW class ATS combined cycle will have a plant cycle efficiency greater than 60%. Westinghous`s strategy is to build upon the next evolution of advances in combustion, aerodynamics, cooling, leakage control, materials, and mechanical design. Westinhouse will base its future gas turbine product line, both 50 and 60 Hz, on ATS technology; the 501G shows early influences of ATS.

  13. Design of a Test Loop for Performance Testing of Steam Turbines Under a Variety of Operating Conditions

    NASA Astrophysics Data System (ADS)

    Guerrette, Jonathan

    The steam turbine is one of the most widely used energy conversion devices in the world, providing shaft power for electricity production, chemical processing, and HVAC systems. There are new opportunities in growing renewable and combined cycle applications. End-users are asking for energy efficiency improvements that require manufacturers to renew their experimentally verified design methods. A structured design approach was carried out along three integrated research thrusts. The first two thrusts, Turbine Performance Prediction and Measurement Planning, were carried out with the aim of supporting the theoretical modeling required for the third thrust, System Modeling. The primary use of the steam turbine test loop will be to improve performance prediction techniques. Thus the primary focus of the first thrust was to describe empirical loss correlations found in the literature. For the second thrust, a preliminary review of measurement codes and standards was carried out to determine their impact on overall test loop design. For the third thrust, quasi-steady theoretical models were derived from first principles for the turbine, condenser, pump, boiler, and pipe components using control volume analyses. The theoretical models were implemented in a new open source simulation environment that carries out the calculation process over a range of up-to three turbine model inputs. A parametric study was undertaken with the goal of defining preliminary design specifications for the test loop components. The test loop was simulated across a wide range of steady states for three different turbine blade configurations, each at three different values of the blade row enthalpy-loss coefficient. The parametric study demonstrates full coverage of possible turbine operating conditions. The results of the simulations were analyzed to narrow the required operating range of the test loop to a series of turbine test paths. The final operational envelope yielded a set of test loop

  14. Advanced Gas Turbine (AGT) technology report

    NASA Technical Reports Server (NTRS)

    1985-01-01

    Engine testing, ceramic component fabrication and evaluation, component performance rig testing, and producibility experiments at Pontiac comprised AGT 100 activities of this period, January to December 1984. Two experimental engines were available and allowed the evaluation of eight experimental assemblies. Operating time accumulated was 115 hr of burning and 156 hr total. Total cumulative engine operating time is now 225 hr. Build number 11 and 12 of engine S/N 1 totaled 28 burning hours and constituted a single assembly of the engine core--the compressor, both turbines, and the gearbox. Build number 11 of engine S/N 1 included a 1:07 hr continuous test at 100% gasifier speed (86,000 rpm). Build number 8 of engine S/N 2 was the first engine test with a ceramic turbine rotor. A mechanical loss test of an engine assembly revealed the actual losses to be near the original design allowance. Component development activity included rig testing of the compressor, combustor, and regenerator. Compressor testing was initiated on a rig modified to control the transfer of heat between flow path, lubricating oil, and structure. Results show successful thermal decoupling of the rig and lubricating/cooling oil. Rig evaluation of a reduced-friction compressor was initiated. Combustor testing covered qualification of ceramic parts for engine use, mapping of operating range limits, and evaluation of a relocated igniter plug. Several seal refinements were tested on the hot regenerator rig. An alternate regenerator disk, extruded MAS, was examined and found to be currently inadequate for the AGT 100 application. Also, a new technique for measuring leakage was explored on the regenerator rig. Ceramic component activity has focused on the development of state-of-the-art material strength characteristics in full-scale hardware. Injection-molded sintered alpha-SiC rotors were produced at Carborundum in an extensive process and tool optimization study.

  15. Advanced Turbine System (ATS): Task 1, System scoping and feasibility study

    SciTech Connect

    van der Linden, S.

    1993-02-01

    Present GT(Gas Turbine) Systems are available to achieve 52% (LHV) thermal efficiencies, plants in construction will be capable of 54%, and the goal of this study is to identify incentives, technical issues, and resource requirements to develop natural gas-and coal-compatible ATS which would have a goal of 60% or greater based on LHV. The prime objective of this project task is to select a natural gas-fired ATS (Advanced Turbine System) that could be manufactured and marketed should development costs not be at issue with the goals of: (1) Coal of electricity 10% below 1991 vintage power plants in same market class and size. (2) Expected performance 60% efficiency and higher, (3) Emission levels, NO[sub x] < 10 ppM (0.15 lb/MW-h), CO < 20 ppM (0.30 lb/MW-h), and UHC < 20 ppM (0.30 lb/MW-h). ABB screening studies have identified the gas-fueled combined cycle as the most promising full scale solution to achieve the set goals for 1988--2002. This conclusion is based on ABB's experience level, as well as the multi-step potential of the combined cycle process to improve in many component without introducing radical changes that might increase costs and lower RAM. The technical approach to achieve 60% or better thermal efficiency will include increased turbine inlet temperatures, compressor intercooling, as well a improvements in material, turbine cooling technology and the steam turbine. Use of improved component efficiencies will achieve gas-fired cycle performance of 61.78%. Conversion to coal-firing will result in system performance of 52.17%.

  16. Advanced Turbine System (ATS): Task 1, System scoping and feasibility study. Final report

    SciTech Connect

    van der Linden, S.

    1993-02-01

    Present GT(Gas Turbine) Systems are available to achieve 52% (LHV) thermal efficiencies, plants in construction will be capable of 54%, and the goal of this study is to identify incentives, technical issues, and resource requirements to develop natural gas-and coal-compatible ATS which would have a goal of 60% or greater based on LHV. The prime objective of this project task is to select a natural gas-fired ATS (Advanced Turbine System) that could be manufactured and marketed should development costs not be at issue with the goals of: (1) Coal of electricity 10% below 1991 vintage power plants in same market class and size. (2) Expected performance 60% efficiency and higher, (3) Emission levels, NO{sub x} < 10 ppM (0.15 lb/MW-h), CO < 20 ppM (0.30 lb/MW-h), and UHC < 20 ppM (0.30 lb/MW-h). ABB screening studies have identified the gas-fueled combined cycle as the most promising full scale solution to achieve the set goals for 1988--2002. This conclusion is based on ABB`s experience level, as well as the multi-step potential of the combined cycle process to improve in many component without introducing radical changes that might increase costs and lower RAM. The technical approach to achieve 60% or better thermal efficiency will include increased turbine inlet temperatures, compressor intercooling, as well a improvements in material, turbine cooling technology and the steam turbine. Use of improved component efficiencies will achieve gas-fired cycle performance of 61.78%. Conversion to coal-firing will result in system performance of 52.17%.

  17. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Preliminary layouts were made for the exhaust system, air induction system, and battery installation. Points of interference were identified and resolved by altering either the vehicle or engine designs. An engine general arrangement evolved to meet the vehicle engine compartment constraints while minimizing the duct pressure losses and the heat rejection. A power transfer system (between gasifier and power turbines) was developed to maintain nearly constant temperatures throughout the entire range of engine operation. An advanced four speed automatic transmission was selected to be used with the engine. Performance calculations show improvements in component efficiencies and an increase in fuel economy. A single stage centrifugal compressor design was completed and released for procurement. Gasifier turbine, power turbine, combustor, generator, secondary systems, materials, controls, and transmission development are reported.

  18. Advanced coal-fueled industrial cogeneration gas turbine system

    SciTech Connect

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1991-07-01

    Advances in coal-fueled gas turbine technology over the past few years, together with recent DOE-METC sponsored studies, have served to provide new optimism that the problems demonstrated in the past can be economically resolved and that the coal-fueled gas turbine can ultimately be the preferred system in appropriate market application sectors. The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of a coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. The five-year program consists of three phases, namely: (1) system description; (2) component development; (3) prototype system verification. A successful conclusion to the program will initiate a continuation of the commercialization plan through extended field demonstration runs.

  19. Research and development of improved efficiency small steam turbines (IESST). Technical progress report, Phase I, 16 April-31 December 1979

    SciTech Connect

    Choate, D.M.; Tuttle, A.H.

    1980-01-01

    Product Statistical Bulletins of the National Electrical Manufacturers Association (NEMA) and Turbodyne's shipment records over a 10-y period were researched to determine quantities installed and to define general parameters of design. Engineering studies were conducted to determine the optimum turbine design to meet the defined design parameters. Two conceptual designs plus an added variation of one design were completed together with designs of gearing required to provide speeds compatible with driven equipment speeds. The calculated performance of the recommended design and currently available small steam turbines were compared and a life cycle cost analysis was conducted to determine the economic competitiveness of the new design.

  20. Modern technologies for rendering information support to cogeneration steam turbine units in their design and operation stages

    NASA Astrophysics Data System (ADS)

    Brezgin, V. I.; Brodov, Yu. M.; Chubarov, A. A.; Brezgin, D. V.

    2013-08-01

    Application of modern information technologies in different stages of the lifecycle of cogeneration turbines is considered as one of possible ways for improving their competitiveness. Specific features relating to rendering information support for steam turbine units during the periods of their design and operation, which are the main stages of their life cycle, are presented. Three-dimension modeling, adaptive, and parametric design technologies are applied in the equipment design stages. Information support technologies developed by the authors are applied during the operation stage. Information is integrated by using a product lifecycle management (PLM) system.

  1. Advanced Issues of Wind Turbine Modelling and Control

    NASA Astrophysics Data System (ADS)

    Simani, Silvio

    2015-11-01

    The motivation for this paper comes from a real need to have an overview about the challenges of modelling and control for very demanding systems, such as wind turbine systems, which require reliability, availability, maintainability, and safety over power conversion efficiency. These issues have begun to stimulate research and development in the wide control community particularly for these installations that need a high degree of “sustainability”. Note that this topic represents a key point mainly for offshore wind turbines with very large rotors, since they are characterised by challenging modelling and control problems, as well as expensive and safety critical maintenance works. In this case, a clear conflict exists between ensuring a high degree of availability and reducing maintenance times, which affect the final energy cost. On the other hand, wind turbines have highly nonlinear dynamics, with a stochastic and uncontrollable driving force as input in the form of wind speed, thus representing an interesting challenge also from the modelling point of view. Suitable control methods can provide a sustainable optimisation of the energy conversion efficiency over wider than normally expected working conditions. Moreover, a proper mathematical description of the wind turbine system should be able to capture the complete behaviour of the process under monitoring, thus providing an important impact on the control design itself. In this way, the control scheme could guarantee prescribed performance, whilst also giving a degree of “tolerance” to possible deviation of characteristic properties or system parameters from standard conditions, if properly included in the wind turbine model itself. The most important developments in advanced controllers for wind turbines are addressed, and open problems in the areas of modelling of wind turbines are also outlined.

  2. INDUSTRIAL ADVANCED TURBINE SYSTEMS: DEVELOPMENT & DEMONSTRATION

    SciTech Connect

    George Escola

    2004-02-20

    Rochelle Municipal Utilities (RMU) was selected for the field evaluation site and placed an order for the first Mercury 50 generator set in November 1997. Field evaluation of the Mercury 50 package at Rochelle began in June 2000 and ran through December 2003. A total of 4,749 package hours were achieved on two generation 2-design engines. Engine Serial Number (ESN) 6 was installed in April 2000 and accumulated 2,324 hours and 267 starts until it was exchanged for ESN 7 in April 2001. ESN 7 ran until completion of the field evaluation period accumulating 2,426 hours and 292 starts. While the 4,749 hours of package operation falls short of the 8,000-hour goal, important lessons were learned at the Rochelle site that resulted in bringing a far superior generation 3 Mercury 50 package to commercialization. Among the issues raised and resolved were: (1) Engine shaft stability; (2) Engine power and efficiency degradation--Air inlet Restrictions, Compressor Efficiency, Turbine Efficiency, Exhaust System Cracks/Leaks; (3) Recuperator Core Durability; (4) Cold Weather Operations; (5) Valve Actuator Reliability; and (6) Remote Operation and Maintenance Support.

  3. Collaborative Advanced Gas Turbine Program: Phase 1. Final report

    SciTech Connect

    Hollenbacher, R.; Kesser, K.; Beishon, D.

    1994-12-01

    The Collaborative Advanced Gas Turbine (CAGT) Program is an advanced gas turbine research and development program whose goal is to accelerate the commercial availability, to within the turn of the century, of high efficiency aeroderivative gas turbines for electric power generating applications. In the first project phase, research was conducted to prove or disprove the research hypothesis that advanced aeroderivative gas turbine systems can provide a promising technology alternative, offering high efficiency and good environmental performance characteristics in modular sizes, for utility applications. This $5 million, Phase 1 research effort reflects the collaborative efforts of a broad and international coalition of industries and organizations, both public and private, that have pooled their resources to assist in this research. Included in this coalition are: electric and gas utilities, the Electric Power Research Institute, the Gas Research Institute and the principal aircraft engine manufacturers. Additionally, the US Department of Energy (DOE) and the California Energy Commission have interacted with the CAGT on both technical and executive levels as observers and sources of funding. The three aircraft engine manufacturer-led research teams participating in this research include: Rolls-Royce, Inc., and Bechtel; the Turbo Power and Marine Division of United Technologies and Fluor Daniel; and General Electric Power Generation, Stewart and Stevenson, and Bechtel. Each team has investigated advanced electric power generating systems based on their high-thrust (60,000 to 100,000 pounds) aircraft engines. The ultimate goal of the CAGT program is that the community of stakeholders in the growing market for natural-gas-fueled, electric power generation can collectively provide the right combination of market-pull and technology-push to substantially accelerate the commercialization of advanced, high efficiency aeroderivative technologies.

  4. Advanced turbine systems study system scoping and feasibility study

    SciTech Connect

    Not Available

    1993-04-01

    United Technologies Research Center, Pratt Whitney Commercial Engine Business, And Pratt Whitney Government Engine and Space Propulsion has performed a preliminary analysis of an Advanced Turbine System (ATS) under Contract DE-AC21-92MC29247 with the Morgantown Energy Technology Center. The natural gas-fired reference system identified by the UTC team is the Humid Air Turbine (HAT) Cycle in which the gas turbine exhaust heat and heat rejected from the intercooler is used in a saturator to humidify the high pressure compressor discharge air. This results in a significant increase in flow through the turbine at no increase in compressor power. Using technology based on the PW FT4000, the industrial engine derivative of the PW4000, currently under development by PW, the system would have an output of approximately 209 MW and an efficiency of 55.3%. Through use of advanced cooling and materials technologies similar to those currently in the newest generation military aircraft engines, a growth version of this engine could attain approximately 295 MW output at an efficiency of 61.5%. There is the potential for even higher performance in the future as technology from aerospace R D programs is adapted to aero-derivative industrial engines.

  5. Brayton cycle solarized advanced gas turbine

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Described is the development of a Brayton Engine/Generator Set for solar thermal to electrical power conversion, authorized under DOE/NASA Contract DEN3-181. The objective was to design, fabricate, assemble, and test a small, hybrid, 20-kW Brayton-engine-powered generator set. The latter, called a power conversion assembly (PCA), is designed to operate with solar energy obtained from a parobolic dish concentrator, 11 meters in diameter, or with fossil energy supplied by burning fuels in a combustor, or by a combination of both (hybrid model). The CPA consists of the Brayton cycle engine, a solar collector, a belt-driven 20-kW generator, and the necessary control systems for automatic operation in solar-only, fuel-only, and hybrid modes to supply electrical power to a utility grid. The original configuration of the generator set used the GTEC Model GTP36-51 gas turbine engine for the PCA prime mover. However, subsequent development of the GTEC Model AGT101 led to its selection as the powersource for the PCA. Performance characteristics of the latter, thermally coupled to a solar collector for operation in the solar mode, are presented. The PCA was successfully demonstrated in the fuel-only mode at the GTEC Phoenix, Arizona, facilities prior to its shipment to Sandia National Laboratory in Albuquerque, New Mexico, for installation and testing on a test bed concentractor (parabolic dish). Considerations relative to Brayton-engine development using the all-ceramic AGT101 when it becomes available, which would satisfy the DOE heat engine efficiency goal of 35 to 41 percent, are also discussed in the report.

  6. Determination of the toughness of in-service steam turbine disks using small punch testing

    NASA Astrophysics Data System (ADS)

    Foulds, J.; Viswanathan, R.

    2001-10-01

    Knowledge of the material toughness is crucial in assessing the integrity of heavy section steel components. Conventional tests to determine the toughness involve extraction of large blocks of materials and therefore are not practical on in-service components. On the other hand, conservative assumptions regarding toughness without regard to actual data can lead to expensive and premature replacement of the components. Previous EPRI studies have demonstrated the use of a relatively nondestructive technique termed the "small punch test" to estimate the fracture appearance transition temperature (FATT) and fracture toughness ( K Ic ) of high-temperature turbine rotor steels and nuclear reactor pressure vessel steels. This paper summarizes the results of research into the feasibility of extending the small punch test to characterize the toughness of the 3 to 3.5% NiCrMoV (3-3.5NiCrMoV) low alloy steel used for fossil and nuclear power plant low-pressure (LP) steam turbine disks. Results of the present study show that the small punch transition temperature, T sp , is linearly correlated with FATT, so that measurement of T sp permits estimation of the standard Charpy FATT through empirical use of the correlation. The statistical confidence prediction uncertainty bands for the correlation were found to be narrow enough to make the small punch- based FATT estimation practical for this alloy. Additionally, independent K Ic measurements made by PowerGen, UK, on some of the same test materials were in excellent agreement with measurements made here, indicating that the small punch K Ic measurement can be reproducible across laboratories. Limited testing for fracture initiation toughness showed, as has been demonstrated for other materials, that the small punch test-based initiation fracture toughness ( K Ic ) determination was within ±25% of the ASTM standard measurement of K Ic , suggesting that the test method can be used for direct determination of fracture initiation

  7. Economic analysis of condensers for water recovery in steam injected gas turbines

    SciTech Connect

    De Paepe, M.; Huvenne, P.; Dick, E.

    1998-07-01

    Steam injection cycles are interesting for small power ranges because of the high efficiency and the relatively low investment costs. A big disadvantage is the consumption of water by the cycle. Water recovery is seldom realized in industrial practice. In this paper an analysis of the technical and economical possibilities of water recovery by condensation of water out of the exhaust gases is made. Three gas turbines are considered : the Kawasaki M1A-13CC (2.3 MWe), the Allison 501KH (6.8 MWe) and the General Electric LM1600 (17 MWe). For every gas turbine two types of condensers are designed. In the water cooled condenser finned tubes are used to cool the exhaust gases, flowing at the outside of the tubes. The water itself flows at the inside of the tubes and is cooled by a water to air cooler. In the air cooled condenser the exhaust gases flow at the inside of the tubes and the cooling air at the outside. The investment costs of the condensers is compared to the costs of the total installation. The investment costs are relatively smaller if the produced power goes up. The water cooled condenser with water to air cooler is cheaper than the air cooled condenser. Using a condenser results in higher exploitation costs due to the fans and pumps. It is shown that the air cooled condenser has lower exploitation costs than the water cooled one. Pay back time of the total installation does not significantly vary compared to the installation without recovery. Water prices are determined for which water recovery is profitable. For the water cooled condenser the turning point lies at 2.2 Euro/m; for the air cooled condenser this is 0.6 Euro/m.

  8. Materials for advanced rocket engine turbopump turbine blades

    NASA Technical Reports Server (NTRS)

    Chandler, W. T.

    1985-01-01

    A study program was conducted to identify those materials that will provide the greatest benefits as turbine blades for advanced liquid propellant rocket engine turbines and to prepare technology plans for the development of those materials for use in the 1990 through 1995 period. The candidate materials were selected from six classes of materials: single-crystal (SC) superalloys, oxide dispersion-strengthened (ODS) superalloys, rapid solidification processed (RSP) superalloys, directionally solidified eutectic (DSE) superalloys, fiber-reinforced superalloy (FRS) composites, and ceramics. Properties of materials from the six classes were compiled and evaluated and property improvements were projected approximately 5 years into the future for advanced versions of materials in each of the six classes.

  9. Advanced Combustion Systems for Next Generation Gas Turbines

    SciTech Connect

    Joel Haynes; Jonathan Janssen; Craig Russell; Marcus Huffman

    2006-01-01

    Next generation turbine power plants will require high efficiency gas turbines with higher pressure ratios and turbine inlet temperatures than currently available. These increases in gas turbine cycle conditions will tend to increase NOx emissions. As the desire for higher efficiency drives pressure ratios and turbine inlet temperatures ever higher, gas turbines equipped with both lean premixed combustors and selective catalytic reduction after treatment eventually will be unable to meet the new emission goals of sub-3 ppm NOx. New gas turbine combustors are needed with lower emissions than the current state-of-the-art lean premixed combustors. In this program an advanced combustion system for the next generation of gas turbines is being developed with the goal of reducing combustor NOx emissions by 50% below the state-of-the-art. Dry Low NOx (DLN) technology is the current leader in NOx emission technology, guaranteeing 9 ppm NOx emissions for heavy duty F class gas turbines. This development program is directed at exploring advanced concepts which hold promise for meeting the low emissions targets. The trapped vortex combustor is an advanced concept in combustor design. It has been studied widely for aircraft engine applications because it has demonstrated the ability to maintain a stable flame over a wide range of fuel flow rates. Additionally, it has shown significantly lower NOx emission than a typical aircraft engine combustor and with low CO at the same time. The rapid CO burnout and low NOx production of this combustor made it a strong candidate for investigation. Incremental improvements to the DLN technology have not brought the dramatic improvements that are targeted in this program. A revolutionary combustor design is being explored because it captures many of the critical features needed to significantly reduce emissions. Experimental measurements of the combustor performance at atmospheric conditions were completed in the first phase of the program

  10. Advanced Turbine System Program: Phase 2 cycle selection

    SciTech Connect

    Latcovich, J.A. Jr.

    1995-10-01

    The objectives of the Advanced Turbine System (ATS) Phase 2 Program were to define a commercially attractive ATS cycle and to develop the necessary technologies required to meet the ATS Program goals with this cycle. This program is part of an eight-year Department of Energy, Fossil Energy sponsored ATS Program to make a significant improvement in natural gas-fired power generation plant efficiency while providing an environmentally superior and cost-effective system.

  11. Advanced stress analysis methods applicable to turbine engine structures

    NASA Technical Reports Server (NTRS)

    Pian, T. H. H.

    1985-01-01

    Advanced stress analysis methods applicable to turbine engine structures are investigated. Constructions of special elements which containing traction-free circular boundaries are investigated. New versions of mixed variational principle and version of hybrid stress elements are formulated. A method is established for suppression of kinematic deformation modes. semiLoof plate and shell elements are constructed by assumed stress hybrid method. An elastic-plastic analysis is conducted by viscoplasticity theory using the mechanical subelement model.

  12. Selection of an industrial natural-gas-fired advanced turbine system - Task 3A

    SciTech Connect

    Holloway, G.M.

    1997-05-01

    TASK OBJECTIVES: Identify a gas-fueled turbine and steam system which will meet the program goals for efficiency - and emissions. TECHNICAL GOALS AND REQUIREMENTS: Goals for the Advanced Turbine System Program (ATS) where outlined in the statement of work for five basic categories: Cycle Efficiency - System heat rate to have a 15% improvement over 1991 vintage systems being offered to the market. Environmental No post-combustion devices while meeting the following parameter targets: (1) Nitrous Oxide (NO{sub x}) emissions to equal 8 parts per million dry (ppmd) with 15% oxygen. (2) Carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions to equal 20 parts per million(ppmd) each. Cost of electricity to be 10 percent less when compared to similar 1991 systems. Fuel Flexibility Have to ability to burn coal or coal derived fuels without extensive redesign. Reliability, Availability, Maintainability Reliability, availability and maintainability must be comparable to modern advanced power generation systems. For all cycle and system studies, analyses were done for the following engine system ambient conditions: Temperature - 59F; Altitude - Sea Level; Humidity - 60%. For the 1991 reference system, GE Aircraft Engines used its LM6OOO engine product offering for comparison of the Industrial System parameters developed under this program.

  13. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING: PHASE 3R

    SciTech Connect

    1999-09-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 2Q99.

  14. Utility advanced turbine systems (ATS) technology readiness testing. Technical progress report, January 1--March 31, 1998

    SciTech Connect

    1998-08-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE`s request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. This report summarizes work accomplished in 1Q98.

  15. Advanced Control Design for Wind Turbines; Part I: Control Design, Implementation, and Initial Tests

    SciTech Connect

    Wright, A. D.; Fingersh, L. J.

    2008-03-01

    The purpose of this report is to give wind turbine engineers information and examples of the design, testing through simulation, field implementation, and field testing of advanced wind turbine controls.

  16. Investigation into the flow-induced instability of high-pressure rotors or large steam turbines

    SciTech Connect

    Thomas, J.P.

    1988-01-01

    The flow-induced instability of high-pressure rotors of large steam turbine generators has been a world-wide problem, and the subject of some controversy regarding the primary phenomena and major influencing parameters. In this study a simple one-dimensional model for the flow in a labyrinth seal was developed and solved for the linear dynamic coefficients. Dimensional analysis was employed to identify the major influencing parameters. The theoretical values for the dynamic coefficients were compared with published test data and found to be in qualitative agreement. Parametric studies were performed on typical sealing geometries to provide insight into the influence of the major design parameters on the aerodynamic excitation forces affecting rotor-system instability. A computer program utilizing the finite-element method was developed for considering the effect of the flow-induced forces on the damped natural frequencies and linear stability of complex rotor systems. System damping was calculated for several high-pressure rotor designs and results compared with actual operating experience. The importance of the various system components (i.e. seals, blading, bearings, etc.) with regard to the overall system stability was evaluated by means of the relative energy per cycle.

  17. Advanced Coal-Fueled Gas Turbine Program. Final report

    SciTech Connect

    Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G.; Lucas, C.; Rairden, J.R.; Sabla, P.E.; Savelli, J.F.; Slaughter, D.M.; Spiro, C.L.; Staub, F.W.

    1989-02-01

    The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.

  18. Study of an advanced General Aviation Turbine Engine (GATE)

    NASA Technical Reports Server (NTRS)

    Gill, J. C.; Short, F. R.; Staton, D. V.; Zolezzi, B. A.; Curry, C. E.; Orelup, M. J.; Vaught, J. M.; Humphrey, J. M.

    1979-01-01

    The best technology program for a small, economically viable gas turbine engine applicable to the general aviation helicopter and aircraft market for 1985-1990 was studied. Turboshaft and turboprop engines in the 112 to 746 kW (150 to 1000 hp) range and turbofan engines up to 6672 N (1500 lbf) thrust were considered. A good market for new turbine engines was predicted for 1988 providing aircraft are designed to capitalize on the advantages of the turbine engine. Parametric engine families were defined in terms of design and off-design performance, mass, and cost. These were evaluated in aircraft design missions selected to represent important market segments for fixed and rotary-wing applications. Payoff parameters influenced by engine cycle and configuration changes were aircraft gross mass, acquisition cost, total cost of ownership, and cash flow. Significant advantage over a current technology, small gas turbine engines was found especially in cost of ownership and fuel economy for airframes incorporating an air-cooled high-pressure ratio engine. A power class of 373 kW (500 hp) was recommended as the next frontier for technology advance where large improvements in fuel economy and engine mass appear possible through component research and development.

  19. Castability of Traditionally Wrought Ni-Based Superalloys for USC Steam Turbines

    SciTech Connect

    Jablonski, P D; Cowen, C J; Hawk, J A; Evens, N; Maziasz, P

    2011-02-27

    The high temperature components within conventional coal fired power plants are manufactured from ferritic/martensitic steels. In order to reduce greenhouse gas emissions the efficiency of pulverized coal steam power plants must be increased. The proposed steam temperature in the Advanced Ultra Supercritical (A-USC) power plant is high enough (760°C) that ferritic/martensitic steels will not work due to temperature limitations of this class of materials; thus Ni-based superalloys are being considered. The full size castings are quite substantial: ~4in thick, several feet in diameter and weigh 5-10,000lb each half. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled in order to produce relevant microstructures. A multi-step homogenization heat treatment was developed in order to better deploy the alloy constituents. The castability of two traditionally wrought Ni-based superalloys to which minor alloy adjustments have been made in order to improve foundry performance is further explored.

  20. Estimation of lifespan and economy parameters of steam-turbine power units in thermal power plants using varying regimes

    NASA Astrophysics Data System (ADS)

    Aminov, R. Z.; Shkret, A. F.; Garievskii, M. V.

    2016-08-01

    The use of potent power units in thermal and nuclear power plants in order to regulate the loads results in intense wear of power generating equipment and reduction in cost efficiency of their operation. We review the methodology of a quantitative assessment of the lifespan and wear of steam-turbine power units and estimate the effect of various operation regimes upon their efficiency. To assess the power units' equipment wear, we suggest using the concept of a turbine's equivalent lifespan. We give calculation formulae and an example of calculation of the lifespan of a steam-turbine power unit for supercritical parameters of steam for different options of its loading. The equivalent lifespan exceeds the turbine's assigned lifespan only provided daily shutdown of the power unit during the night off-peak time. We obtained the engineering and economical indices of the power unit operation for different loading regulation options in daily and weekly diagrams. We proved the change in the prime cost of electric power depending on the operation regimes and annual daily number of unloading (non-use) of the power unit's installed capacity. According to the calculation results, the prime cost of electric power for the assumed initial data varies from 11.3 cents/(kW h) in the basic regime of power unit operation (with an equivalent operation time of 166700 hours) to 15.5 cents/(kW h) in the regime with night and holiday shutdowns. The reduction of using the installed capacity of power unit at varying regimes from 3.5 to 11.9 hours per day can increase the prime cost of energy from 4.2 to 37.4%. Furthermore, repair and maintenance costs grow by 4.5% and by 3 times, respectively, in comparison with the basic regime. These results indicate the need to create special maneuverable equipment for working in the varying section of the electric load diagram.

  1. Materials for advanced turbine engines. Volume 1: Advanced blade tip seal system

    NASA Technical Reports Server (NTRS)

    Zelahy, J. W.; Fairbanks, N. P.

    1982-01-01

    Project 3, the subject of this technical report, was structured toward the successful engine demonstration of an improved-efficiency, long-life, tip-seal system for turbine blades. The advanced tip-seal system was designed to maintain close operating clearances between turbine blade tips and turbine shrouds and, at the same time, be resistant to environmental effects including high-temperature oxidation, hot corrosion, and thermal cycling. The turbine blade tip comprised an environmentally resistant, activated-diffussion-bonded, monocrystal superalloy combined with a thin layer of aluminium oxide abrasive particles entrapped in an electroplated NiCr matrix. The project established the tip design and joint location, characterized the single-crystal tip alloy and abrasive tip treatment, and established the manufacturing and quality-control plans required to fully process the blades. A total of 171 blades were fully manufactured, and 100 were endurance and performance engine-tested.

  2. Advanced Gas Turbine (AGT) power-train system development

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Johnson, R. A.; Gibson, R. K.

    1982-01-01

    Technical work on the design and component testing of a 74.5 kW (100 hp) advanced automotive gas turbine is described. Selected component ceramic component design, and procurement were tested. Compressor tests of a modified rotor showed high speed performance improvement over previous rotor designs; efficiency improved by 2.5%, corrected flow by 4.6%, and pressure ratio by 11.6% at 100% speed. The aerodynamic design is completed for both the gasifier and power turbines. Ceramic (silicon carbide) gasifier rotors were spin tested to failure. Improving strengths is indicated by burst speeds and the group of five rotors failed at speeds between 104% and 116% of engine rated speed. The emission results from combustor testing showed NOx levels to be nearly one order of magnitude lower than with previous designs. A one piece ceramic exhaust duct/regenerator seal platform is designed with acceptable low stress levels.

  3. Gas-turbine critical research and advanced technology support project

    NASA Technical Reports Server (NTRS)

    Clark, J. S.; Hodge, P. E.; Lowell, C. E.; Anderson, D. N.; Schultz, D. F.

    1981-01-01

    A technology data base for utility gas turbine systems capable of burning coal derived fuels was developed. The following areas are investigated: combustion; materials; and system studies. A two stage test rig is designed to study the conversion of fuel bound nitrogen to NOx. The feasibility of using heavy fuels in catalytic combustors is evaluated. A statistically designed series of hot corrosion burner rig tests was conducted to measure the corrosion rates of typical gas turbine alloys with several fuel contaminants. Fuel additives and several advanced thermal barrier coatings are tested. Thermal barrier coatings used in conjunction with low critical alloys and those used in a combined cycle system in which the stack temperature was maintained above the acid corrosion temperature are also studied.

  4. Proceedings of the Advanced Turbine Systems annual program review meeting

    SciTech Connect

    1994-12-31

    Goals of the 8-year program are to develop cleaner, more efficient, and less expensive gas turbine systems for utility and industrial electric power generation, cogeneration, and mechanical drive units. During this Nov. 9-11, 1994, meeting, presentations on energy policy issues were delivered by representatives of regulatory, industry, and research institutions; program overviews and technical reviews were given by contractors; and ongoing and proposed future projects sponsored by university and industry were presented and displayed at the poster session. Panel discussions on distributed power and Advanced Gas Systems Research education provided a forum for interactive dialog and exchange of ideas. Exhibitors included US DOE, Solar Turbines, Westinghouse, Allison Engine Co., and GE.

  5. Radial inflow gas turbine engine with advanced transition duct

    SciTech Connect

    Wiebe, David J

    2015-03-17

    A gas turbine engine (10), including: a turbine having radial inflow impellor blades (38); and an array of advanced transition combustor assemblies arranged circumferentially about the radial inflow impellor blades (38) and having inner surfaces (34) that are adjacent to combustion gases (40). The inner surfaces (34) of the array are configured to accelerate and orient, for delivery directly onto the radial inflow impellor blades (38), a plurality of discrete flows of the combustion gases (40). The array inner surfaces (34) define respective combustion gas flow axes (20). Each combustion gas flow axis (20) is straight from a point of ignition until no longer bound by the array inner surfaces (34), and each combustion gas flow axis (20) intersects a unique location on a circumference defined by a sweep of the radial inflow impellor blades (38).

  6. Advanced controls for airbreathing engines, volume 3: Allison gas turbine

    NASA Technical Reports Server (NTRS)

    Bough, R. M.

    1993-01-01

    The application of advanced control concepts to airbreathing engines may yield significant improvements in aircraft/engine performance and operability. Screening studies of advanced control concepts for airbreathing engines were conducted by three major domestic aircraft engine manufacturers to determine the potential impact of concepts on turbine engine performance and operability. The purpose of the studies was to identify concepts which offered high potential yet may incur high research and development risk. A target suite of proposed advanced control concepts was formulated and evaluated in a two-phase study to quantify each concept's impact on desired engine characteristics. To aid in the evaluation specific aircraft/engine combinations were considered: a Military High Performance Fighter mission, a High Speed Civil Transport mission, and a Civil Tiltrotor mission. Each of the advanced control concepts considered in the study are defined and described. The concept potential impact on engine performance was determined. Relevant figures of merit on which to evaluate the concepts are determined. Finally, the concepts are ranked with respect to the target aircraft/engine missions. A final report describing the screening studies was prepared by each engine manufacturer. Volume 3 of these reports describes the studies performed by the Allison Gas Turbine Division.

  7. Advanced Materials for Mercury 50 Gas Turbine Combustion System

    SciTech Connect

    Price, Jeffrey

    2008-09-30

    Solar Turbines Incorporated (Solar), under cooperative agreement number DE-FC26-0CH11049, has conducted development activities to improve the durability of the Mercury 50 combustion system to 30,000 hours life and reduced life cycle costs. This project is part of Advanced Materials in the Advanced Industrial Gas Turbines program in DOE's Office of Distributed Energy. The targeted development engine was the Mercury{trademark} 50 gas turbine, which was developed by Solar under the DOE Advanced Turbine Systems program (DOE contract number DE-FC21-95MC31173). As a generator set, the Mercury 50 is used for distributed power and combined heat and power generation and is designed to achieve 38.5% electrical efficiency, reduced cost of electricity, and single digit emissions. The original program goal was 20,000 hours life, however, this goal was increased to be consistent with Solar's standard 30,000 hour time before overhaul for production engines. Through changes to the combustor design to incorporate effusion cooling in the Generation 3 Mercury 50 engine, which resulted in a drop in the combustor wall temperature, the current standard thermal barrier coated liner was predicted to have 18,000 hours life. With the addition of the advanced materials technology being evaluated under this program, the combustor life is predicted to be over 30,000 hours. The ultimate goal of the program was to demonstrate a fully integrated Mercury 50 combustion system, modified with advanced materials technologies, at a host site for a minimum of 4,000 hours. Solar was the Prime Contractor on the program team, which includes participation of other gas turbine manufacturers, various advanced material and coating suppliers, nationally recognized test laboratories, and multiple industrial end-user field demonstration sites. The program focused on a dual path development route to define an optimum mix of technologies for the Mercury 50 and future gas turbine products. For liner and injector

  8. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 5: Combined gas-steam turbine cycles. [energy conversion efficiency in electric power plants

    NASA Technical Reports Server (NTRS)

    Amos, D. J.; Foster-Pegg, R. W.; Lee, R. M.

    1976-01-01

    The energy conversion efficiency of gas-steam turbine cycles was investigated for selected combined cycle power plants. Results indicate that it is possible for combined cycle gas-steam turbine power plants to have efficiencies several point higher than conventional steam plants. Induction of low pressure steam into the steam turbine is shown to improve the plant efficiency. Post firing of the boiler of a high temperature combined cycle plant is found to increase net power but to worsen efficiency. A gas turbine pressure ratio of 12 to 1 was found to be close to optimum at all gas turbine inlet temperatures that were studied. The coal using combined cycle plant with an integrated low-Btu gasifier was calculated to have a plant efficiency of 43.6%, a capitalization of $497/kW, and a cost of electricity of 6.75 mills/MJ (24.3 mills/kwh). This combined cycle plant should be considered for base load power generation.

  9. Advanced stress analysis methods applicable to turbine engine structures

    NASA Technical Reports Server (NTRS)

    Pian, Theodore H. H.

    1991-01-01

    The following tasks on the study of advanced stress analysis methods applicable to turbine engine structures are described: (1) constructions of special elements which contain traction-free circular boundaries; (2) formulation of new version of mixed variational principles and new version of hybrid stress elements; (3) establishment of methods for suppression of kinematic deformation modes; (4) construction of semiLoof plate and shell elements by assumed stress hybrid method; and (5) elastic-plastic analysis by viscoplasticity theory using the mechanical subelement model.

  10. Gas turbine critical research and advanced technology (CRT) support project

    NASA Technical Reports Server (NTRS)

    Furman, E. R.; Anderson, D. N.; Gedwill, M. A.; Lowell, C. E.; Schultz, D. F.

    1982-01-01

    The technical progress to provide a critical technology base for utility gas turbine systems capable of burning coal-derived fuels is summarized. Project tasks include the following: (1) combustion - to investigate the combustion of coal-derived fuels and the conversion of fuel-bound nitrogen to NOx; (2) materials - to understand and prevent the hot corrosion of turbine hot section materials; and (3) system studies - to integrate and guide the technological efforts. Technical accomplishments include: an extension of flame tube combustion testing of propane - Toluene Fuel Mixtures to vary H2 content from 9 to 18 percent by weight and the comparison of results with that predicted from a NASA Lewis General Chemical Kinetics Computer Code; the design and fabrication of combustor sector test section to test current and advanced combustor concepts; Testing of Catalytic combustors with residual and coal-derived liquid fuels; testing of high strength super alloys to evaluate their resistance to potential fuel impurities using doped clean fuels and coal-derived liquids; and the testing and evaluation of thermal barrier coatings and bond coatings on conventional turbine materials.

  11. Remote temperature measurements of a cold start-up on a low pressure steam turbine using phosphor thermography

    SciTech Connect

    Allison, S.W.; Beshears, D.L.; Cates, M.R.; Cunningham, G.T.; Puri, A.; Schuster, L.

    1995-12-31

    The feasibility of using a noncontact, optical method for temperature measurement based on thermographic phosphors was explored during the cold start-up of a low pressure turbine rotor at the TVA Cumberland Steam Plant. A simple optical system delivered low power laser light to a segment of the balance rim and balance weight holes which were coated with phosphor. From analysis of the laser induced fluorescence, temperatures ranging from 37C (99 F) to 121 C (250 F) were determined. There was no discernible condensation of steam on the viewing port optics. This transient temperature history at the exit end of the LP rotor may help to determine the root cause of a recent blade failure experienced in the L-0 blade row of a unit at this plant during an overspeed test.

  12. Development and realization of the concept of an integrated system for the improvement of steam turbine plant reliability

    NASA Astrophysics Data System (ADS)

    Murmanskii, B. E.

    2015-12-01

    Main works performed when implementing the concept of an integrated approach to the improvement of the steam turbine plant (STP) reliability were stated. The technique of an integrated approach to the collection and processing of data on the STP equipment reliability was presented. This technique is based on the information on damages resulting in equipment failures, damages revealed during the routine equipment maintenance, and on data concerning equipment faults occurred when operating the STP. There is an implementation example for the technique of defining main elements specifying the reliability of a specific unit based on the statistical analysis of STP operating data.

  13. Advanced Turbine Technology Applications Project (ATTAP) and Hybrid Vehicle Turbine Engine Technology Support project (HVTE-TS): Final summary report

    SciTech Connect

    1998-12-01

    This final technical report was prepared by Rolls-Royce Allison summarizing the multiyear activities of the Advanced Turbine Technology Applications Project (ATTAP) and the Hybrid Vehicle Turbine Engine Technology Support (HVTE-TS) project. The ATTAP program was initiated in October 1987 and continued through 1993 under sponsorship of the US Department of Energy (DOE), Energy Conservation and Renewable Energy, Office of Transportation Technologies, Propulsion Systems, Advanced Propulsion Division. ATTAP was intended to advance the technological readiness of the automotive ceramic gas turbine engine. The target application was the prime power unit coupled to conventional transmissions and powertrains. During the early 1990s, hybrid electric powered automotive propulsion systems became the focus of development and demonstration efforts by the US auto industry and the Department of energy. Thus in 1994, the original ATTAP technology focus was redirected to meet the needs of advanced gas turbine electric generator sets. As a result, the program was restructured to provide the required hybrid vehicle turbine engine technology support and the project renamed HVTE-TS. The overall objective of the combined ATTAP and HVTE-TS projects was to develop and demonstrate structural ceramic components that have the potential for competitive automotive engine life cycle cost and for operating 3,500 hr in an advanced high temperature turbine engine environment. This report describes materials characterization and ceramic component development, ceramic components, hot gasifier rig testing, test-bed engine testing, combustion development, insulation development, and regenerator system development. 130 figs., 12 tabs.

  14. Operating experience feedback report: Reliability of safety-related steam turbine-driven standby pumps. Commercial power reactors, Volume 10

    SciTech Connect

    Boardman, J.R.

    1994-10-01

    This report documents a detailed analysis of failure initiators, causes and design features for steam turbine assemblies (turbines with their related components, such as governors and valves) which are used as drivers for standby pumps in the auxiliary feedwater systems of US commercial pressurized water reactor plants, and in the high pressure coolant injection and reactor core isolation cooling systems of US commercial boiling water reactor plants. These standby pumps provide a redundant source of water to remove reactor core heat as specified in individual plant safety analysis reports. The period of review for this report was from January 1974 through December 1990 for licensee event reports (LERS) and January 1985 through December 1990 for Nuclear Plant Reliability Data System (NPRDS) failure data. This study confirmed the continuing validity of conclusions of earlier studies by the US Nuclear Regulatory Commission and by the US nuclear industry that the most significant factors in failures of turbine-driven standby pumps have been the failures of the turbine-drivers and their controls. Inadequate maintenance and the use of inappropriate vendor technical information were identified as significant factors which caused recurring failures.

  15. Thermal Barrier Coatings for Advanced Gas Turbine and Diesel Engines

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1999-01-01

    Ceramic thermal barrier coatings (TBCS) have been developed for advanced gas turbine and diesel engine applications to improve engine reliability and fuel efficiency. However, durability issues of these thermal barrier coatings under high temperature cyclic conditions are still of major concern. The coating failure depends not only on the coating, but also on the ceramic sintering/creep and bond coat oxidation under the operating conditions. Novel test approaches have been established to obtain critical thermomechanical and thermophysical properties of the coating systems under near-realistic transient and steady state temperature and stress gradients encountered in advanced engine systems. This paper presents detailed experimental and modeling results describing processes occurring in the ZrO2-Y2O3 thermal barrier coating systems, thus providing a framework for developing strategies to manage ceramic coating architecture, microstructure and properties.

  16. The use of small advanced turbine units in distribution systems

    SciTech Connect

    Wong, E.R.

    1995-12-31

    There is a tremendous future for the application of small- and medium-sized advanced gas turbine systems in the world markets. Modern, industrialized countries; developing countries like China and the former republics of the Soviet Union; as well as island-based economies, such as those in Southeast Asia -- Philippines, Singapore, Malaysia, and Indonesia--will be able to realize the economic advantages and environmental benefits of what is now becoming known as {open_quotes}distributed resources{close_quotes}. I am more convinced of this opinion after delivering s similar speech and conversing with conferees at POWER-GEN Asia 1995 held in Singapore in late September of this year; and discussing the subject with a high level delegation from China that visited the Energy Commission in early October. The interest, at least amongst this small group of people was nothing short of a market researcher`s dream. While my focus today is on small turbines, we should realize that when these advanced, clean units become commercially available, perhaps as early as four or five years from now, other distributed generation resources such as solar photovoltaic, and fuel cells, will become competitors at the distribution level of electrical service.

  17. Performance of advanced wind turbine airfoils with vortex generators

    SciTech Connect

    Wetzel, K.K.; Farokhi, S.

    1995-12-31

    The performance of the NREL S807 airfoil is experimentally determined via wind tunnel testing. The tests are conducted at Reynolds numbers of 0.5, 1.0, and 1.5{sm_bullet}10{sup 6}, with a clean surface, with two levels of leading edge surface roughness, and with surface roughness and large wishbone vortex generators. The results show that the S807 maximum lift coefficient drops with the application of leading edge surface roughness. The wishbone vortex generators are successful in restoring most of the loss in maximum lift coefficient at the cost of significant increase in profile drag at pre-stall angles of attack. The aerodynamic characteristics of the S807 with and without vortex generators are used as the input to the PROP93 and SEACC computer models to simulate the performance of an advanced wind turbine employing vortex generators. The results demonstrate that vortex generators could improve the performance of advanced wind turbines using the NREL airfoils by up to 4%.

  18. Thermal and Environmental Barrier Coatings for Advanced Turbine Engine Applications

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Miller, Robert A.

    2005-01-01

    Ceramic thermal and environmental barrier coatings (T/EBCs) will play a crucial role in advanced gas turbine engine systems because of their ability to significantly increase engine operating temperatures and reduce cooling requirements, thus help achieve engine low emission and high efficiency goals. Advanced T/EBCs are being developed for the low emission SiC/SiC ceramic matrix composite (CMC) combustor applications by extending the CMC liner and vane temperature capability to 1650 C (3000 F) in oxidizing and water vapor containing combustion environments. Low conductivity thermal barrier coatings (TBCs) are also being developed for metallic turbine airfoil and combustor applications, providing the component temperature capability up to 1650 C (3000 F). In this paper, ceramic coating development considerations and requirements for both the ceramic and metallic components will be described for engine high temperature and high-heat-flux applications. The underlying coating failure mechanisms and life prediction approaches will be discussed based on the simulated engine tests and fracture mechanics modeling results.

  19. Off-design analysis of a gas turbine powerplant augmented by steam injection using various fuels

    NASA Technical Reports Server (NTRS)

    Stochl, R. J.

    1980-01-01

    Results are compared using coal derived low and intermediate heating valve fuel gases and a conventional distillate. The results indicate that steam injection provides substantial increases in both power and efficiency within the available compressor surge margin. The results also indicate that these performance gains are relatively insensitive as to the type of fuel. Also, in a cogeneration application, steam injection could provide some degree of flexibility by varying the split between power and process steam.

  20. BIOMASS GASIFICATION AND POWER GENERATION USING ADVANCED GAS TURBINE SYSTEMS

    SciTech Connect

    David Liscinsky

    2002-10-20

    A multidisciplined team led by the United Technologies Research Center (UTRC) and consisting of Pratt & Whitney Power Systems (PWPS), the University of North Dakota Energy & Environmental Research Center (EERC), KraftWork Systems, Inc. (kWS), and the Connecticut Resource Recovery Authority (CRRA) has evaluated a variety of gasified biomass fuels, integrated into advanced gas turbine-based power systems. The team has concluded that a biomass integrated gasification combined-cycle (BIGCC) plant with an overall integrated system efficiency of 45% (HHV) at emission levels of less than half of New Source Performance Standards (NSPS) is technically and economically feasible. The higher process efficiency in itself reduces consumption of premium fuels currently used for power generation including those from foreign sources. In addition, the advanced gasification process can be used to generate fuels and chemicals, such as low-cost hydrogen and syngas for chemical synthesis, as well as baseload power. The conceptual design of the plant consists of an air-blown circulating fluidized-bed Advanced Transport Gasifier and a PWPS FT8 TwinPac{trademark} aeroderivative gas turbine operated in combined cycle to produce {approx}80 MWe. This system uses advanced technology commercial products in combination with components in advanced development or demonstration stages, thereby maximizing the opportunity for early implementation. The biofueled power system was found to have a levelized cost of electricity competitive with other new power system alternatives including larger scale natural gas combined cycles. The key elements are: (1) An Advanced Transport Gasifier (ATG) circulating fluid-bed gasifier having wide fuel flexibility and high gasification efficiency; (2) An FT8 TwinPac{trademark}-based combined cycle of approximately 80 MWe; (3) Sustainable biomass primary fuel source at low cost and potentially widespread availability-refuse-derived fuel (RDF); (4) An overall integrated

  1. Experience gained from using water and steam for bringing the operation of aircraft- and marine-derivative gas-turbine engines in compliance with environmental standards

    NASA Astrophysics Data System (ADS)

    Datsenko, V. V.; Zeigarnik, Yu. A.; Kosoi, A. S.

    2014-04-01

    Practical experience gained from using water and steam admission into the combustion chambers of aircraft- and marine-derivative gas turbines for bringing their operation in compliance with the requirements of environmental standards is described. The design and schematic modifications of combustion chambers and fuel system through which this goal is achieved are considered. The results obtained from industrial and rig tests of combustion chambers fitted with water or steam admission systems are presented.

  2. Use of GTE-65 gas turbine power units in the thermal configuration of steam-gas systems for the refitting of operating thermal electric power plants

    SciTech Connect

    Lebedev, A. S.; Kovalevskii, V. P.; Getmanov, E. A.; Ermaikina, N. A.

    2008-07-15

    Thermal configurations for condensation, district heating, and discharge steam-gas systems (PGU) based on the GTE-65 gas turbine power unit are described. A comparative multivariant analysis of their thermodynamic efficiency is made. Based on some representative examples, it is shown that steam-gas systems with the GTE-65 and boiler-utilizer units can be effectively used and installed in existing main buildings during technical refitting of operating thermal electric power plants.

  3. ULTRA-SUPERCRITICAL STEAM CORROSION

    SciTech Connect

    Holcomb, G.R.; Alman, D.E.; Bullard, S.B.; Covino, B.S., Jr.; Cramer, S.D.; Ziomek-Moroz, M.

    2003-04-22

    Efficiency increases in fossil energy boilers and steam turbines are being achieved by increasing the temperature and pressure at the turbine inlets well beyond the critical point of water. To allow these increases, advanced materials are needed that are able to withstand the higher temperatures and pressures in terms of strength, creep, and oxidation resistance. As part of a larger collaborative effort, the Albany Research Center (ARC) is examining the steam-side oxidation behavior for ultrasupercritical (USC) steam turbine applications. Initial tests are being done on six alloys identified as candidates for USC steam boiler applications: ferritic alloy SAVE12, austenitic alloy Super 304H, the high Cr-high Ni alloy HR6W, and the nickel-base superalloys Inconel 617, Haynes 230, and Inconel 740. Each of these alloys has very high strength for its alloy type. Three types of experiments are planned: cyclic oxidation in air plus steam at atmospheric pressure, thermogravimetric ana lysis (TGA) in steam at atmospheric pressure, and exposure tests in supercritical steam up to 650 C (1202 F) and 34.5 MPa (5000 psi). The atmospheric pressure tests, combined with supercritical exposures at 13.8, 20.7, 24.6, and 34.5 MPa (2000, 3000, 4000, and 5000 psi) should allow the determination of the effect of pressure on the oxidation process.

  4. Advanced Wind Turbine Drivetrain Concepts: Workshop Report, June 29-30, 2010

    SciTech Connect

    DOE, EERE

    2010-12-01

    This report presents key findings from the Department of Energy's Advanced Drivetrain Workshop, held on June 29-30, 2010 in Broomfield, Colorado, to assess different advanced drivetrain technologies, their relative potential to improve the state-of-the-art in wind turbine drivetrains, and the scope of research and development needed for their commercialization in wind turbine applications.

  5. Energy analysis of a combined solid oxide fuel cell with a steam turbine power plant for marine applications

    NASA Astrophysics Data System (ADS)

    Welaya, Yousri M. A.; Mosleh, M.; Ammar, Nader R.

    2013-12-01

    Strong restrictions on emissions from marine power plants (particularly SO x , NO x ) will probably be adopted in the near future. In this paper, a combined solid oxide fuel cell (SOFC) and steam turbine fuelled by natural gas is proposed as an attractive option to limit the environmental impact of the marine sector. The analyzed variant of the combined cycle includes a SOFC operated with natural gas fuel and a steam turbine with a single-pressure waste heat boiler. The calculations were performed for two types of tubular and planar SOFCs, each with an output power of 18 MW. This paper includes a detailed energy analysis of the combined system. Mass and energy balances are performed not only for the whole plant but also for each component in order to evaluate the thermal efficiency of the combined cycle. In addition, the effects of using natural gas as a fuel on the fuel cell voltage and performance are investigated. It has been found that a high overall efficiency approaching 60% may be achieved with an optimum configuration using the SOFC system. The hybrid system would also reduce emissions, fuel consumption, and improve the total system efficiency.

  6. NWTC Researchers Field-Test Advanced Control Turbine Systems to Increase Performance, Decrease Structural Loading of Wind Turbines and Plants

    SciTech Connect

    2015-08-01

    Researchers at the National Renewable Energy Laboratory's (NREL's) National Wind Technology Center (NWTC) are studying component controls, including new advanced actuators and sensors, for both conventional turbines as well as wind plants. This research will help develop innovative control strategies that reduce aerodynamic structural loads and improve performance. Structural loads can cause damage that increase maintenance costs and shorten the life of a turbine or wind plant.

  7. Continuous monitoring as a tool for more accurate assessment of remaining lifetime for rotors and casings of steam turbines in service

    SciTech Connect

    Leyzerovich, A.; Berlyand, V.; Pozhidaev, A.; Yatskevich, S.

    1998-12-31

    The continuous monitoring of steam parameters and metal temperatures allows assessing the individual remaining lifetime for major high-temperature design components of steam turbines in service more accurately. Characteristic metal temperature differences and corresponding maximum thermal stresses and strains are calculated on-line to estimate the metal fatigue damage accumulated during the operation process. This can be one of the diagnostic functions of the power unit`s computerized Data Acquisition System (DAS) or special Subsystem of Diagnostic monitoring (SDM) for the turbine. In doing so, the remaining lifetime is assessed in terms of actual operating conditions and operation quality for the individual unit, and the problem of lifetime extension for each object is solved more accurately. Such an approach is considered as applied to a specific case of the supercritical-pressure steam turbine of 300-MW output. The applied mathematical models were developed on the basis of combined experimentation (field) and calculation investigations of the metal temperature and strain-stress fields in the high-temperature (HP and IP) rotors and casings under the most characteristic stationary and transient operating conditions. The monitoring results are used for revealing the operating conditions with the extreme thermal stresses and specific metal damage, as well as for making decisions about scheduling the turbine`s overhauls and extension of the turbine lifetime beyond the limits having been set originally.

  8. Gas turbines for APFBC repowering applications

    SciTech Connect

    Rockey, J.M.; Freier, M.D.; Weinstein, R.E.

    1999-07-01

    It is often difficult to repower an existing steam unit with a natural gas fired power turbine. This is because the gas turbine exhaust is generally too low in temperature to meet the superheat and reheat steam needs of existing steam turbines without making compromises that make less than effective use of existing equipment. However, advanced circulating pressurized fluidized bed combustion combined cycle (APFBC) technology has several features that make it an effective option for repowering. The main feature is that existing steam turbine superheat and reheat steam demand can be met by firing char and, if necessary, coal in the fluid bed combustor. The heat energy rejected from the gas turbine can then be used as a supplement to the steam generated in the fluid bed combustor. APFBC repowering significantly improves plant efficiency, environmental performance, and reduces operating costs. This paper describes APFBC-modifications of gas turbines, from several manufacturers that have potential for repowering existing steam plants with high efficiency APFBC technology. The paper discusses the issues that must be addressed by the gas turbine manufacturers for APFBC repowering service.

  9. Remote Structural Health Monitoring and Advanced Prognostics of Wind Turbines

    SciTech Connect

    Douglas Brown; Bernard Laskowski

    2012-05-29

    The prospect of substantial investment in wind energy generation represents a significant capital investment strategy. In order to maximize the life-cycle of wind turbines, associated rotors, gears, and structural towers, a capability to detect and predict (prognostics) the onset of mechanical faults at a sufficiently early stage for maintenance actions to be planned would significantly reduce both maintenance and operational costs. Advancement towards this effort has been made through the development of anomaly detection, fault detection and fault diagnosis routines to identify selected fault modes of a wind turbine based on available sensor data preceding an unscheduled emergency shutdown. The anomaly detection approach employs spectral techniques to find an approximation of the data using a combination of attributes that capture the bulk of variability in the data. Fault detection and diagnosis (FDD) is performed using a neural network-based classifier trained from baseline and fault data recorded during known failure conditions. The approach has been evaluated for known baseline conditions and three selected failure modes: pitch rate failure, low oil pressure failure and a gearbox gear-tooth failure. Experimental results demonstrate the approach can distinguish between these failure modes and normal baseline behavior within a specified statistical accuracy.

  10. Advanced ceramic coating development for industrial/utility gas turbines

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.; Stetson, A. R.

    1982-01-01

    A program was conducted with the objective of developing advanced thermal barrier coating (TBC) systems. Coating application was by plasma spray. Duplex, triplex and graded coatings were tested. Coating systems incorporated both NiCrAly and CoCrAly bond coats. Four ceramic overlays were tested: ZrO2.82O3; CaO.TiO2; 2CaO.SiO2; and MgO.Al2O3. The best overall results were obtained with a CaO.TiO2 coating applied to a NiCrAly bond coat. This coating was less sensitive than the ZrO2.8Y2O3 coating to process variables and part geometry. Testing with fuels contaminated with compounds containing sulfur, phosphorus and alkali metals showed the zirconia coatings were destabilized. The calcium titanate coatings were not affected by these contaminants. However, when fuels were used containing 50 ppm of vanadium and 150 ppm of magnesium, heavy deposits were formed on the test specimens and combustor components that required frequent cleaning of the test rig. During the program Mars engine first-stage turbine blades were coated and installed for an engine cyclic endurance run with the zirconia, calcium titanate, and calcium silicate coatings. Heavy spalling developed with the calcium silicate system. The zirconia and calcium titanate systems survived the full test duration. It was concluded that these two TBC's showed potential for application in gas turbines.

  11. Advanced turbine/CO{sub 2} pellet accelerator

    SciTech Connect

    Foster, C.A.; Fisher, P.W.

    1994-09-01

    An advanced turbine/CO{sub 2} pellet accelerator is being evaluated as a depaint technology at Oak Ridge National Laboratory. The program, sponsored by Warner Robins Air Logistics Center, Robins Air Force Base, Georgia, has developed a robot-compatible apparatus that efficiently accelerates pellets of dry ice with a high-speed rotating wheel. In comparison to the more conventional compressed air sandblast pellet accelerators, the turbine system can achieve higher pellet speeds, has precise speed control, and is more than ten times as efficient. A preliminary study of the apparatus as a depaint technology has been undertaken. Depaint rates of military epoxy/urethane paint systems on 2024 and 7075 aluminum panels as a function of pellet speed and throughput have been measured. In addition, methods of enhancing the strip rate by combining infra-red heat lamps with pellet blasting have also been studied. The design and operation of the apparatus will be discussed along with data obtained from the depaint studies. Applications include removal of epoxy-based points from aircraft and the cleaning of surfaces contaminated with toxic, hazardous, or radioactive substances. The lack of a secondary contaminated waste stream is of great benefit.

  12. Exit chimney joint and method of forming the joint for closed circuit steam cooled gas turbine nozzles

    DOEpatents

    Burdgick, Steven Sebastian; Burns, James Lee

    2002-01-01

    A nozzle segment for a gas turbine includes inner and outer band portions and a vane extending between the band portions. The inner and outer band portions are each divided into first and second plenums separated by an impingement plate. Cooling steam is supplied to the first cavity for flow through the apertures to cool the outer nozzle wall. The steam flows through a leading edge cavity in the vane into the first cavity of the inner band portion for flow through apertures of the impingement plate to cool the inner nozzle wall. Spent cooling steam flows through a plurality of cavities in the vane, exiting through an exit chimney in the outer band. The exit chimney is secured at its inner end directly to the nozzle vane wall surrounding the exit cavities, to the margin of the impingement plate at a location intermediate the ends of the exit chimney and to margins of an opening through the cover whereby each joint is externally accessible for joint formation and for subsequent inspection.

  13. Prospects for constructing cogeneration stations equipped with back-pressure steam turbines

    NASA Astrophysics Data System (ADS)

    Ivanovskii, A. A.; Kultyshev, A. Yu.; Stepanov, M. Yu.

    2014-12-01

    The possibilities of using back-pressure cogeneration turbines developed on the basis of serially produced ones are considered together with the thermal process circuits in which such turbines are applied. Design versions and advantages of cogeneration stations in which the proposed process circuits are implemented are described.

  14. Utility advanced turbine systems (ATS) technology readiness testing and pre-commercial demonstration. Quarterly report, January 1--March 31, 1997

    SciTech Connect

    1997-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 1Q97.

  15. Utility Advanced Turbine Systems (ATS) technology readiness testing and pre-commercialization demonstration. Quarterly report, October 1--December 31, 1996

    SciTech Connect

    1997-06-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue.

  16. Utility advanced turbine systems (ATS) technology readiness testing and pre-commercial demonstration. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    1997-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 2Q97.

  17. Utility advanced turbine systems (ATS) technology readiness testing -- Phase 3. Annual report, October 1, 1996--September 30, 1997

    SciTech Connect

    1997-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  18. Catalyst durability evaluation for advanced gas turbine engines

    NASA Technical Reports Server (NTRS)

    Snow, G. C.; Pessagno, S. L.

    1982-01-01

    Catalytic combustion has demonstrated the ability to provide low NO(x) emissions while maintaining high combustion efficiency. Recently, under joint NASA Lewis, EPA, and Acurex sponsorship, a catalytic reactor was tested for 1000 hours to demonstrate durability in combustion environments representative of advanced automotive gas turbine engines. At a 740K air preheat temperature and a propane fuel/air ratio of 0.028 by mass, the adiabatic flame temperature was held at about 1700K. The graded cell monolithic reactor measured 5 cm in diameter by 10.2 cm in length and was operated at a reference velocity of 13.4 m/s at 1 atmosphere pressure. Measured NO(x) levels remained below 5 ppm while unburned hydrocarbon concentrations registered near zero and carbon monoxide levels were nominally below 20 ppm. The durability test included several parametric turndown studies and ended with a series of on/off cycling tests to further characterize reactor performance.

  19. Integrated design and analysis of advanced airfoil shapes for gas turbine engines

    SciTech Connect

    Hill, B.A.; Rooney, P.J.

    1986-01-01

    An integral process in the mechanical design of gas turbine airfoils is the conversion of hot or running geometry into cold or as-manufactured geometry. New and advanced methods of design and analysis must be created that parallel new and technologically advanced turbine components. In particular, to achieve the high performance required of today's gas turbine engines, the industry is forced to design and manufacture increasingly complex airfoil shapes using advanced analysis and modeling techniques. This paper describes a method of integrating advanced, general purpose finite element analysis techniques in the mechanical design process.

  20. Strategies for steam

    SciTech Connect

    Hennagir, T.

    1996-03-01

    This article is a review of worldwide developments in the steam turbine and heat recovery steam generator markets. The Far East is driving the market in HRSGs, while China is driving the market in orders placed for steam turbine prime movers. The efforts of several major suppliers are discussed, with brief technical details being provided for several projects.

  1. Optimization of the mean radius flow path of a multi-stage steam turbine with evolution algorithms

    NASA Astrophysics Data System (ADS)

    Huttunen, Jukka; Larjola, Jaakko; Turunen-Saaresti, Teemu; Backman, Jari

    2011-08-01

    A prototype model of the mean radius flow path of a four-stage, high speed 1 MWe axial steam turbine was optimized by using evolution algorithms, DE (differential evolution) algorithm in this case. Also the cost-benefits of the optimization were inspected. The optimization was successfully performed but the accuracy of the optimization was slightly less than hoped when compared to the control modeling executed with the CFD (computational fluid dynamics). The mentioned inaccuracy could have been hardly avoided because of problems with an initial presumption involving semi-empiric calculations and of the uncertainty concerning the absolute areas of qualification of the functions. This kind of algebraic modeling was essential for the success of the optimization because e.g. CFD-calculation could not have been done on each step of the optimization. During the optimization some problems occurred with the adequacy of the computer capacity and with finding a suitable solution that would keep the algorithms within mathematically allowable boundaries but would not restrict the progress of the optimization too much. The rest of the problems were due to the novelty of the application and problems with preciseness when handling the areas of qualification of the functions. Although the accuracy of the optimization results was not exactly in accordance with the objective, they did have a favorable effect on the designing of the turbine. The optimization executed with the help of the DE-algorithm got at least about 3.5 % more power out of the turbine which means about 150 000 € cost-benefit per turbine in the form of additional electricity capacity.

  2. Degradation of TBC Systems in Environments Relevant to Advanced Gas Turbines for IGCC Systems

    SciTech Connect

    Gleeson, Brian

    2014-09-30

    Air plasma sprayed (APS) thermal barrier coatings (TBCs) are used to provide thermal insulation for the hottest components in gas turbines. Zirconia stabilized with 7wt% yttria (7YSZ) is the most common ceramic top coat used for turbine blades. The 7YSZ coating can be degraded from the buildup of fly-ash deposits created in the power-generation process. Fly ash from an integrated gasification combined cycle (IGCC) system can result from coal-based syngas. TBCs are also exposed to harsh gas environments containing CO2, SO2, and steam. Degradation from the combined effects of fly ash and harsh gas atmospheres has the potential to severely limit TBC lifetimes. The main objective of this study was to use lab-scale testing to systematically elucidate the interplay between prototypical deposit chemistries (i.e., ash and its constituents, K2SO4, and FeS) and environmental oxidants (i.e., O2, H2O and CO2) on the degradation behavior of advanced TBC systems. Several mechanisms of early TBC failure were identified, as were the specific fly-ash constituents responsible for degradation. The reactivity of MCrAlY bondcoats used in TBC systems was also investigated. The specific roles of oxide and sulfate components were assessed, together with the complex interplay between gas composition, deposit chemistry and alloy reactivity. Bondcoat composition design strategies to mitigate corrosion were established, particularly with regard to controlling phase constitution and the amount of reactive elements the bondcoat contains in order to achieve optimal corrosion resistance.

  3. Design of advanced turbopump drive turbines for National Launch System application

    NASA Astrophysics Data System (ADS)

    Huber, F. W.; Johnson, P. D.; Montesdeoca, X. A.; Rowey, R. J.; Griffin, L. W.

    1992-07-01

    The aerodynamic design of advanced fuel and oxidizer pump drive turbine systems being developed for application in the main propulsion system of the National Launch System are discussed. The detail design process is presented along with the final baseline fuel and oxidizer turbine configurations. Computed airfoil surface static pressure distributions and flow characteristics are shown. Both turbine configurations employ unconventional high turning blading (approximately 160 deg) and are expected to provide significant cost and performance benefits in comparison with traditional configurations.

  4. Biological assessment of the advanced turbine design at Wanapum Dam, 2005

    SciTech Connect

    Dauble, D. D.; Deng, Z. D.; Richmond, M. C.; Moursund, R. A.; Carlson, T. J.; Rakowski, C. L.; Duncan, J. P.

    2007-08-01

    Three studies were conducted to evaluate the biological performance of an advanced design turbine installed at Unit 8 of Wanapum Dam on the Columbia River in 2005 versus a conventional Kaplan turbine, Unit 9. The studies included an evaluation of blade-strike using deterministic and probabilistic models, integrated analysis of the response of the Sensor Fish to sever hydraulic events within the turbine system, and a novel dye technique to measure injury to juvenile salmonids in the field.

  5. Analytical investigation of thermal barrier coatings on advanced power generation gas turbines

    NASA Technical Reports Server (NTRS)

    Amos, D. J.

    1977-01-01

    An analytical investigation of present and advanced gas turbine power generation cycles incorporating thermal barrier turbine component coatings was performed. Approximately 50 parametric points considering simple, recuperated, and combined cycles (including gasification) with gas turbine inlet temperatures from current levels through 1644K (2500 F) were evaluated. The results indicated that thermal barriers would be an attractive means to improve performance and reduce cost of electricity for these cycles. A recommended thermal barrier development program has been defined.

  6. Advanced Turbine Technology Applications Project (ATTAP). 1944 Annual report

    SciTech Connect

    1995-06-01

    This report summarizes work performed in development and demonstration of structural ceramics technology for automotive gas turbine engines. At the end of this period, the project name was changed to ``Ceramic Turbine Engine Demonstration Project``, effective Jan. 1995. Objectives are to provide early field experience demonstrating the reliability and durability of ceramic components in a modified, available gas turbine engine application, and to scale up and improve the manufacturing processes for ceramic turbine engine components and demonstrate the application of these processes in the production environment. The 1994 ATTAP activities emphasized demonstration and refinement of the ceramic turbine nozzles in the AlliedSignal/Garrett Model 331-200[CT] engine test bed in preparation for field testing; improvements in understanding the vibration characteristics of the ceramic turbine blades; improvements in critical ceramics technologies; and scaleup of the process used to manufacture ceramic turbine components.

  7. [Advanced Gas Turbine Systems Research]. Technical Quarterly Progress Report

    SciTech Connect

    1998-09-30

    Major Accomplishments by Advanced Gas Turbine Systems Research (AGTSR) during this reporting period are highlighted below and amplified in later sections of this report: AGTSR distributed 50 proposals from the 98RFP to the IRB for review, evaluation and rank-ordering during the summer; AGTSR conducted a detailed program review at DOE-FETC on July 24; AGTSR organized the 1998 IRB proposal review meeting at SCIES on September 15-16; AGTSR consolidated all the IRB proposal scores and rank-orderings to facilitate the 98RFP proposal deliberations; AGTSR submitted meeting minutes and proposal short-list recommendation to the IRB and DOE for the 98RFP solicitation; AGTSR reviewed two gas turbine related proposals as part of the CU RFP State Project for renovating the central energy facility; AGTSR reviewed and cleared research papers with the IRB from the University of Pittsburgh, Wisconsin, and Minnesota; AGTSR assisted GTA in obtaining university stakeholder support of the ATS program from California, Pennsylvania, and Colorado; AGTSR assisted GTA in distributing alert notices on potential ATS budget cuts to over 150 AGTSR performing university members; AGTSR submitted proceedings booklet and organizational information pertaining to the OAI hybrid gas turbine workshop to DOE-FETC; For DOE-FETC, AGTSR updated the university consortium poster to include new members and research highlights; For DOE-FETC, the general AGTSR Fact Sheet was updated to include new awards, workshops, educational activity and select accomplishments from the research projects; For DOE-FETC, AGTSR prepared three fact sheets highlighting university research supported in combustion, aero-heat transfer, and materials; For DOE-FETC, AGTSR submitted pictures on materials research for inclusion in the ATS technology brochure; For DOE-FETC, AGTSR submitted a post-2000 roadmap showing potential technology paths AGTSR could pursue in the next decade; AGTSR distributed the ninth newsletter UPDATE to DOE, the

  8. Microstructure and fracture mode of a martensitic stainless steel steam turbine blade characterized via scanning auger microscopy and potentiodynamic polarization

    NASA Astrophysics Data System (ADS)

    Saidi, D.; Zaid, B.; Souami, N.; Negache, M.; Ahmed, A. Si

    2014-06-01

    The microstructure, the fracture and the resistance to pitting corrosion, in a10-2M (NaCl + Na2SO4) solution, of steam turbine blades, made of martensitic stainless steel (12% Cr), were analysed prior and after their utilization (during about 100 000 hours). The unused blades display an inter-granular fracture mode whereas a trans-granular one emerges in used blades. The SAM analysis of the fractured surfaces reveals that this change is concomitant with carbon and chromium redistribution from the grain boundaries to the grain interior. The potentiodynamic polarization curves and the SEM-EDS analysis of the pitting sites show that the used blades are less susceptible to pitting corrosion than the unused ones. These results are interpreted as a further qualitative evidence of an evolution of the microstructure leading to the formation of new precipitates.

  9. Development of small gas-turbine-based steam cogeneration system. Phase 1. Final report, July 1987-December 1988

    SciTech Connect

    Hagler, R.E.

    1989-01-01

    The increasing cost of electricity, the availability of low-cost natural gas and the promotion of cogeneration by the Federal Energy Regulatory Commission has increased the attractiveness of cogeneration as an alternate energy source. A study of the commercial/military/industrial segments indicates a viable market for the proposed system in hotels/motels, hospitals, nursing homes, shopping centers, district-heating plants, military bases, and light manufacturing. Design analysis indicates that a packaged cogeneration system utilizing the Teledyne Continental Motors TP500 gas-turbine engine, developed as a low-cost aircraft engine, when modified to include an industrial gearbox, exhaust recuperator with variable bypass and single can combustor with dual fuel capability can compete favorably in cost, durability and fuel consumption with current converted diesel engine powered systems with the advantage of producing 100 psig steam at variable rates.

  10. Combined Effect of Co and W on Deformation Resistance of 12Cr Heat-Resistant Steel for USC Steam Turbines

    NASA Astrophysics Data System (ADS)

    Cui, Huiran; Sun, Feng; Chen, Ke; Wu, Jiansheng

    2011-12-01

    12Cr heat-resistant steels with different concentrations of Co and W, with Mo equivalent (Mo + 1/2W) fixed at 1.6 wt.%, were prepared by arc-melting and hot rolling processes. Mechanical properties were evaluated by tensile tests conducted at a low strain rate 2 × 10-5 s-1 at 575, 600, and 625 °C. Microstructure of the steels was investigated via optical microscopy (OM) and electron transmission microscopy (TEM). The results show that when the content of W is fixed, the steel with 3.1 wt.% Co and the steel with 3.8 wt.% Co are found to obtain the best deformation resistance values at 575, 600, and at 625 °C; when the Co content is fixed, the steel with 1.5 wt.% W shows better performance. The highest ultimate tensile strength (UTS) and yield stress (YS) were achieved for the steel when its W content is at 1.5 wt.% and Co content is at 3.1 wt.% or 3.8 wt.%. Deformation resistance is related to the initial dislocation density in the steels, which increases with increasing Co content and decreases with increasing W content. It is verified that the deformation mechanism of the tested steels during high-temperature tensile tests at a low strain rate is that of the recovery-controlled dislocation creep. Furthermore, the thermodynamic calculation result is in agreement with the experimental result, demonstrating that 0.85Mo-1.5W-3.8Co steel has the best deformation resistance at 625 °C. Therefore, 0.85Mo-1.5W-3.1Co steel is recommended as a potential candidate material for 600 °C class steam turbines, and 0.85Mo-1.5W-3.8Co steel is also a potential material for 625 °C class Ultra supercritical (USC) steam turbines.

  11. R and D for improved efficiency small steam turbines, Phase II. Report No. 1380-3. First quarterly technical report

    SciTech Connect

    Jansen, Dr., W.; Maillar, K. M.; Bender, D. A.; Brassert, W. L.; Capone, P. A.; Carter, A. F.; Heitmann, A. M.; Holland, J. E.; Lord, R. E.; Thirumalaisamy, S. N.

    1980-09-01

    Progress made in the second phase of a two-phase research, design and prototype development program is presented. Phase II consists of the detailed design of the prototype radial inflow steam turbine configuration selected during the first phase and subsequent fabrication and testing. At this time, the detailed aerodynamic design of the stage flowpath has been completed except for the crossover piping from the first stage exhaust to the second stage inlet. In addition, mechanical design effort has resulted in a definition of a rotor system. The aerodynamic design included the optimization of the overall flowpath geometry of the stages specified in the initial phase of the program. The detailed aerodynamic designs of the rotor blades, nozzle vanes, scroll and diffuser were based on the optimized geometry. The final blading selected for the stage is a radial design with 26 blades, 13 of which are splitters. Sixteen nozzle vanes have been specified. The mechanical design of the rotor system to date has included the specification of the rotor wheels and shafts with their polygon connection, and the design of the thrust and journal bearings and the gearing. In addition, various shaft sealing arrangements have been evaluated, subject to the constraints indicated by initial rotordynamic analyses. Indications are that a reasonably effective labyrinth seal is not precluded by shaft length limitations. As this type of seal has been long accepted by steam turbine users, its use in the prototype is most likely. Proven components have been specified wherever possible, i.e., redesign/development could not be justified. The rotor system has been designed for at least 100,000 hours life with the most severe operating conditions and loads. The system cannot be considered complete, however, until dynamic response of the rotors for all possible operating conditions is shown to be within acceptable limits.

  12. Technique of optimization of minimum temperature driving forces in the heaters of regeneration system of a steam turbine unit

    NASA Astrophysics Data System (ADS)

    Shamarokov, A. S.; Zorin, V. M.; Dai, Fam Kuang

    2016-03-01

    At the current stage of development of nuclear power engineering, high demands on nuclear power plants (NPP), including on their economy, are made. In these conditions, improving the quality of NPP means, in particular, the need to reasonably choose the values of numerous managed parameters of technological (heat) scheme. Furthermore, the chosen values should correspond to the economic conditions of NPP operation, which are postponed usually a considerable time interval from the point of time of parameters' choice. The article presents the technique of optimization of controlled parameters of the heat circuit of a steam turbine plant for the future. Its particularity is to obtain the results depending on a complex parameter combining the external economic and operating parameters that are relatively stable under the changing economic environment. The article presents the results of optimization according to this technique of the minimum temperature driving forces in the surface heaters of the heat regeneration system of the steam turbine plant of a K-1200-6.8/50 type. For optimization, the collector-screen heaters of high and low pressure developed at the OAO All-Russia Research and Design Institute of Nuclear Power Machine Building, which, in the authors' opinion, have the certain advantages over other types of heaters, were chosen. The optimality criterion in the task was the change in annual reduced costs for NPP compared to the version accepted as the baseline one. The influence on the decision of the task of independent variables that are not included in the complex parameter was analyzed. An optimization task was decided using the alternating-variable descent method. The obtained values of minimum temperature driving forces can guide the design of new nuclear plants with a heat circuit, similar to that accepted in the considered task.

  13. Analytical design of an advanced radial turbine. [automobile engines

    NASA Technical Reports Server (NTRS)

    Large, G. D.; Finger, D. G.; Linder, C. G.

    1981-01-01

    The aerodynamic and mechanical potential of a single stage ceramic radial inflow turbine was evaluated for a high temperature single stage automotive engine. The aerodynamic analysis utilizes a turbine system optimization technique to evaluate both radial and nonradial rotor blading. Selected turbine rotor configurations were evaluated mechanically with three dimensional finite element techniques. Results indicate that exceptionally high rotor tip speeds (2300 ft/sec) and performance potential are feasible with radial bladed rotors if the projected ceramic material properties are realized. Nonradial rotors reduced tip speed requirements (at constant turbine efficiency) but resulted in a lower cumulative probability of success due to higher blade and disk stresses.

  14. Advanced turbine systems program conceptual design and product development. Quarterly report, February 1995--April 1995

    SciTech Connect

    1995-06-01

    Research continued on the design of advanced turbine systems. This report describes the design and test of critical components such as blades, materials, cooling, combustion, and optical diagnostics probes.

  15. Advanced gas turbines: The choice for low-cost, environmentally superior electric power generation

    SciTech Connect

    Zeh, C.M.

    1996-08-01

    In July 1993, the US Department of Energy (DOE) initiated an ambitious 8-year program to advance state-of-the-art gas turbine technology for land-based electric power generation. The program, known as the Advanced Turbine System (ATS) Program, is a joint government/industry program with the objective to demonstrate advanced industrial and utility gas turbine systems by the year 2000. The goals of the ATS Program are to develop gas turbine systems capable of providing low-cost electric power, while maintaining environmental superiority over competing power generation options. A progress report on the ATS Program pertaining to program status at DOE will be presented and reviewed in this paper. The technical challenges, advanced critical technology requirements, and systems designs meeting the goals of the program will be described and discussed.

  16. Advanced Gas Turbine (AGT) Technology Development Project, ceramic component developments

    NASA Technical Reports Server (NTRS)

    Teneyck, M. O.; Macbeth, J. W.; Sweeting, T. B.

    1987-01-01

    The ceramic component technology development activity conducted by Standard Oil Engineered Materials Company while performing as a principal subcontractor to the Garrett Auxiliary Power Division for the Advanced Gas Turbine (AGT) Technology Development Project (NASA Contract DEN3-167) is summarized. The report covers the period October 1979 through July 1987, and includes information concerning ceramic technology work categorized as common and unique. The former pertains to ceramic development applicable to two parallel AGT projects established by NASA contracts DEN3-168 (AGT100) and DEN3-167 (AGT101), whereas the unique work solely pertains to Garrett directed activity under the latter contract. The AGT101 Technology Development Project is sponsored by DOE and administered by NASA-Lewis. Standard Oil directed its efforts toward the development of ceramic materials in the silicon-carbide family. Various shape forming and fabrication methods, and nondestructive evaluation techniques were explored to produce the static structural components for the ceramic engine. This permitted engine testing to proceed without program slippage.

  17. Microwave processing of silicon nitride for advanced gas turbine applications

    SciTech Connect

    Tiegs, T.N.; Kiggans, J.O.

    1993-04-01

    Results from previous studies on microwave processing of silicon nitride-based ceramics are reviewed to ascertain the application of this technology to advanced gas turbine (AGT) materials. Areas of microwave processing that have been examined in the past are (1) sintering of powder compacts; (2) heat treatment of dense materials; and (3) nitridation of Si for reactionbonded silicon nitride. The sintering of Si{sub 3}N{sub 4} powder compacts showed improved densification and enhanced grain growth. However, the high additive levels required to produce crack-free parts generally limit these materials to low temperature applications. Improved high-temperature creep resistance has been observed for microwave heat-treated materials and therefore has application to materials used in highly demanding service conditions. In contrast to Si{sub 3}N{sub 4}, Si couples well in the microwave and sintered reaction-bonded silicon nitride materials have been fabricated in a one-step process with cost-effective raw materials. However, these materials are also limited to lower temperature applications, under about 1000{degrees}C.

  18. Microwave processing of silicon nitride for advanced gas turbine applications

    SciTech Connect

    Tiegs, T.N.; Kiggans, J.O.

    1993-01-01

    Results from previous studies on microwave processing of silicon nitride-based ceramics are reviewed to ascertain the application of this technology to advanced gas turbine (AGT) materials. Areas of microwave processing that have been examined in the past are (1) sintering of powder compacts; (2) heat treatment of dense materials; and (3) nitridation of Si for reactionbonded silicon nitride. The sintering of Si[sub 3]N[sub 4] powder compacts showed improved densification and enhanced grain growth. However, the high additive levels required to produce crack-free parts generally limit these materials to low temperature applications. Improved high-temperature creep resistance has been observed for microwave heat-treated materials and therefore has application to materials used in highly demanding service conditions. In contrast to Si[sub 3]N[sub 4], Si couples well in the microwave and sintered reaction-bonded silicon nitride materials have been fabricated in a one-step process with cost-effective raw materials. However, these materials are also limited to lower temperature applications, under about 1000[degrees]C.

  19. Development of lubricious coatings for advanced turbine engine applications

    SciTech Connect

    Erdemir, A.; Fenske, G.R.; Munson, J.H.

    1996-02-01

    Development of durable and low-cost high-temperature lubricants for use in gas-turbine regenerator cores is critically important for achieving improved performance and fuel-efficiency in future automotive and hybrid-electric vehicles. Successful development and implementation of such coatings could have substantial technological and economic impacts on energy conservation and could reduce dependence on imported oil. Furthermore, this technology may also contribute to a cleaner environment by reducing emissions. Argonne National Laboratory is exploring new oxide-based lubricious coatings that can meet the stringent tribological conditions of advanced regenerator cores and seals. One of the key elements of this project involves the development of new ceramic and alloy coatings that will reduce friction and wear at temperatures up to 2,000 F. This paper will highlight the recent research in high-temperature lubrication and in the development of new and improved carbon-carbon and carbon-polyimide based composites that can be used at temperatures up to 1,100 F.

  20. Advanced wind turbine with lift canceling aileron for shutdown

    SciTech Connect

    Coleman, C.; Juengst, T.M.; Zuteck, M.D.

    1996-06-18

    An advanced aileron configuration is described for wind turbine rotors featuring an independent, lift generating aileron connected to the rotor blade. The aileron has an airfoil profile which is inverted relative to the airfoil profile of the main section of the rotor blade. The inverted airfoil profile of the aileron allows the aileron to be used for strong positive control of the rotation of the rotor while deflected to angles within a control range of angles. The aileron functions as a separate, lift generating body when deflected to angles within a shutdown range of angles, generating lift with a component acting in the direction opposite the direction of rotation of the rotor. Thus, the aileron can be used to shut down rotation of the rotor. The profile of the aileron further allows the center of rotation to be located within the envelope of the aileron, at or near the centers of pressure and mass of the aileron. The location of the center of rotation optimizes aerodynamically and gyroscopically induced hinge moments and provides a fail safe configuration. 24 figs.

  1. Advanced wind turbine with lift-destroying aileron for shutdown

    DOEpatents

    Coleman, Clint; Juengst, Theresa M.; Zuteck, Michael D.

    1996-06-18

    An advanced aileron configuration for wind turbine rotors featuring an aileron with a bottom surface that slopes upwardly at an angle toward the nose region of the aileron. The aileron rotates about a center of rotation which is located within the envelope of the aileron, but does not protrude substantially into the air flowing past the aileron while the aileron is deflected to angles within a control range of angles. This allows for strong positive control of the rotation of the rotor. When the aileron is rotated to angles within a shutdown range of deflection angles, lift-destroying, turbulence-producing cross-flow of air through a flow gap, and turbulence created by the aileron, create sufficient drag to stop rotation of the rotor assembly. The profile of the aileron further allows the center of rotation to be located within the envelope of the aileron, at or near the centers of pressure and mass of the aileron. The location of the center of rotation optimizes aerodynamically and gyroscopically induced hinge moments and provides a fail safe configuration.

  2. Advanced wind turbine with lift cancelling aileron for shutdown

    DOEpatents

    Coleman, Clint; Juengst, Theresa M.; Zuteck, Michael D.

    1996-06-18

    An advanced aileron configuration for wind turbine rotors featuring an independent, lift generating aileron connected to the rotor blade. The aileron has an airfoil profile which is inverted relative to the airfoil profile of the main section of the rotor blade. The inverted airfoil profile of the aileron allows the aileron to be used for strong positive control of the rotation of the rotor while deflected to angles within a control range of angles. The aileron functions as a separate, lift generating body when deflected to angles within a shutdown range of angles, generating lift with a component acting in the direction opposite the direction of rotation of the rotor. Thus, the aileron can be used to shut down rotation of the rotor. The profile of the aileron further allows the center of rotation to be located within the envelope of the aileron, at or near the centers of pressure and mass of the aileron. The location of the center of rotation optimizes aerodynamically and gyroscopically induced hinge moments and provides a fail safe configuration.

  3. Designing and Testing Contols to Mitigate Dynamic Loads in the Controls Advanced Research Turbine: Preprint

    SciTech Connect

    Wright, A.D.; Stol, K.A.

    2008-01-01

    The National Renewable Energy Laboratory is designing, implementing, and testing advanced controls to maximize energy extraction and reduce structural dynamic loads of wind turbines. These control designs are based on a linear model of the turbine that is generated by specialized modeling software. In this paper, we show the design and simulation testing of a control algorithm to mitigate blade, tower, and drivetrain loads using advanced state-space control design methods.

  4. The development of advanced hydroelectric turbines to improve fish passage survival

    SciTech Connect

    Cada, Glenn F.

    2001-09-01

    Recent efforts to improve the survival of hydroelectric turbine-passed juvenile fish have explored modifications to both operation and design of the turbines. Much of this research is being carried out by power producers in the Columbia River basin (U.S. Army Corps of Engineers and the public utility districts), while the development of low impact turbines is being pursued on a national scale by the U.S. Department of Energy. Fisheries managers are involved in all aspects of these efforts. Advanced versions of conventional Kaplan turbines are being installed and tested in the Columbia River basin, and a pilot scale version of a novel turbine concept is undergoing laboratory testing. Field studies in the last few years have shown that improvements in the design of conventional turbines have increased the survival of juvenile fish. There is still much to be learned about the causes and extent of injuries in the turbine system (including the draft tube and tailrace), as well as the significance of indirect mortality and the effects of turbine passage on adult fish. However, improvements in turbine design and operation, as well as new field, laboratory, and modeling techniques to assess turbine-passage survival, are contributing toward resolution of the downstream fish passage issue at hydroelectric power plants.

  5. Non-destructive measurement and role of surface residual stress monitoring in residual life assessment of a steam turbine blading material

    NASA Astrophysics Data System (ADS)

    Prabhu-Gaunkar, Gajanana; Rawat, M. S.; Prasad, C. R.

    2014-02-01

    Steam turbine blades in power generation equipment are made from martensitic stainless steels having high strength, good toughness and corrosion resistance. However, these steels are susceptible to pitting which can promote early failures of blades in the turbines, particularly in the low pressure dry/wet areas by stress corrosion and corrosion fatigue. Presence of tensile residual stresses is known to accelerate failures whereas compressive stresses can help in delaying failures. Shot peening has been employed as an effective tool to induce compressive residual stresses which offset a part of local surface tensile stresses in the surface layers of components. Maintaining local stresses at stress raisers, such as pits formed during service, below a threshold level can help in preventing the initiation microcracks and failures. The thickness of the layer in compression will, however, depend of the shot peening parameters and should extend below the bottom of corrosion pits. The magnitude of surface compressive drops progressively during service exposure and over time the effectiveness of shot peening is lost making the material susceptible to micro-crack initiation once again. Measurement and monitoring of surface residual stress therefore becomes important for assessing residual life of components in service. This paper shows the applicability of surface stress monitoring to life assessment of steam turbine blade material based on data generated in laboratory on residual surface stress measurements in relation to fatigue exposure. An empirical model is proposed to calculate the remaining life of shot peened steam turbine blades in service.

  6. Advanced Turbine Systems Program -- Conceptual design and product development. Quarterly report, August 1--October 31, 1995

    SciTech Connect

    1995-12-31

    The objective of Phase 2 of the Advanced Turbine Systems (ATS) Program is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. A secondary objective is to begin early development of technologies critical to the success of ATS. This quarterly report, addresses only Task 4, conversion of a gas turbine to a coal-fired gas turbine, which was completed during the quarter and the nine subtasks included in Task 8, design and test of critical components. These nine subtasks address six ATS technologies as follows: catalytic combustion; recuperator; autothermal fuel reformer; high temperature turbine disc; advanced control system (MMI); and ceramic materials.

  7. System definition and analysis gas-fired industrial advanced turbine systems

    SciTech Connect

    Holloway, G.M.

    1997-05-01

    The objective is to define and analyze an engine system based on the gas fuel Advanced Turbine from Task 3. Using the cycle results of Task 3, a technical effort was started for Task 6 which would establish the definition of the engine flowpath and the key engine component systems. The key engine systems are: gas turbine engine overall flowpath; booster (low pressure compressor); intercooler; high pressure compressor; combustor; high pressure turbine; low pressure turbine and materials; engine system packaging; and power plant configurations. The design objective is to use the GE90 engine as the platform for the GE Industrial Advanced Turbine System. This objective sets the bounds for the engine flowpath and component systems.

  8. Testing State-Space Controls for the Controls Advanced Research Turbine: Preprint

    SciTech Connect

    Wright, A. D.; Fingersh, L. J.; Balas, M. J.

    2006-01-01

    Control can improve wind turbine performance by enhancing energy capture and reducing dynamic loads. At the National Renewable Energy Laboratory, we are implementing and testing state-space controls on the Controls Advanced Research Turbine (CART), a turbine specifically configured to test advanced controls. We show the design of control systems to regulate turbine speed in Region 3 using rotor collective pitch and reduce dynamic loads in Regions 2 and 3 using generator torque. These controls enhance damping in the first drive train torsion mode. We base these designs on sensors typically used in commercial turbines. We evaluate the performance of these controls by showing field test results. We also compare results from these modern controllers to results from a baseline proportional integral controller for the CART. Finally, we report conclusions to this work and outline future studies.

  9. Shaft seals with an easily removable cylinder holder for low-pressure steam turbines

    NASA Astrophysics Data System (ADS)

    Zakharov, A. E.; Rodionov, D. A.; Pimenov, E. V.; Sobolev, A. S.

    2016-01-01

    The article is devoted to the problems that occur at the operation of LPC shaft seals (SS) of turbines, particularly, their bearings. The problems arising from the deterioration of oil-protecting rings of SS and bearings and also the consequences in which they can result are considered. The existing SS housing construction types are considered. Their operational features are specified. A new SS construction type with an easily removable holder is presented. The construction of its main elements is described. The sequence of operations of the repair personnel at the restoration of the new SS type spacings is proposed. The comparative analysis of the new and the existing SS construction types is carried out. The assessment results of the efficiency, the operational convenience, and the economic effect after the installation of the new type seals are given. The conclusions about the offered construction prospects are made by results of the comparative analysis and the carried-out assessment. The main advantage of this design is the possibility of spacings restoration both in SS and in oil-protecting rings during a short-term stop of a turbine, even without its cooling. This construction was successfully tested on the working K-300-23.5 LMP turbine. However, its adaptation for other turbines is quite possible.

  10. Utility advanced turbine systems (ATS) technology readiness testing -- Phase 3. Technical progress report, October 1--December 31, 1997

    SciTech Connect

    1997-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE`s request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 4Q97.

  11. Biological Assessment of the Advanced Turbine Design at Wanapum Dam, 2005

    SciTech Connect

    Dauble, Dennis D.; Deng, Zhiqun; Richmond, Marshall C.; Moursund, Russell A.; Carlson, Thomas J.; Rakowski, Cynthia L.; Duncan, Joanne P.

    2007-09-12

    This report summarizes the results of studies sponsored by the U.S. Department of Energy and conducted by Pacific Northwest National Laboratory to evaluate the biological performance (likelihood of injury to fish) from an advanced design turbine installed at Unit 8 of Wanapum Dam on the Columbia River in Washington State in 2005. PNNL studies included a novel dye technique to measure injury to juvenile fish in the field, an evaluation of blade-strike using both deterministic and stochastic models, and extended analysis of the response of the Sensor Fish Device to strike, pressure, and turbulence within the turbine system. Fluorescein dye was used to evaluate injuries to live fish passed through the advanced turbine and an existing turbine at two spill discharges (15 and 17 kcfs). Under most treatments the results were not significantly different for the two turbines, however, eye injury occurred in nearly 30% of fish passing through Unit 9 but in less than 10% of those passing through Unit 8 at 15 kcfs. Both deterministic and stochastic blade-strike models were applied for the original and new AHTS turbines. The modeled probabilities were compared to the Sensor Fish results (Carlson et al. 2006) and the biological studies using juvenile fish (Normandeau et al. 2005) under the same operational parameters. The new AHTS turbine had slightly higher modeled injury rates than the original turbine, but no statistical evidence to suggest that there is significant difference in blade-strike injury probabilities between the two turbines, which is consistent with the experiment results using Sensor Fish and juvenile fish. PNNL also conducted Sensor Fish studies at Wanapum Dam in 2005 concurrent with live fish studies. The probablility of severe collision events was similar for both turbine. The advanced turbine had a slightly lower probability of severe shear events but a slightly higher probability of slight shear.

  12. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Topics covered include the AGT 101 engine test; compressor design modification; cold air turbine testing; Mod 1 alloy turbine rotor fabrication; combustion aspects; regenerator development; and thermal screening tests for ceramic materials. The foil gas bearings, rotor dynamics, and AGT controls and accessories are also considered.

  13. Comparison of intergrated coal gasification combined cycle power plants with current and advanced gas turbines

    SciTech Connect

    Banda, B.M.; Evans, T.F.; McCone, A.I.; Westisik, J.H.

    1984-08-01

    Two recent conceptual design studies examined ''grass roots'' integrated gasification-combined cycle (IGCC) plants for the Albany Station site of Niagara Mohawk Power Corporation. One of these studies was based on the Texaco Gasifier and the other was developed around the British Gas Co.-Lurgi slagging gasifier. Both gasifiers were operated in the ''oxygen-blown'' mode, producing medium Btu fuel gas. The studies also evaluated plant performance with both current and advanced gas turbines. Coalto-busbar efficiencies of approximately 35 percent were calculated for Texaco IGCC plants using current technology gas turbines. Efficiencies of approximately 39 percent were obtained for the same plant when using advanced technology gas turbines.

  14. Hydropower R&D: Recent advances in turbine passage technology

    SciTech Connect

    Cada, Glenn F.; Rinehart, Ben N.

    2000-04-01

    The purpose of this report is to describe the recent and planned R&D activities across the U.S. related to survival of fish entrained in hydroelectric turbines. In this report, we have considered studies that are intended to develop new information that can be used to mitigate turbine-passage mortality. This review focuses on the effects on fish of physical or operational modifications to turbines, comparisons to survival in other downstream passage routes (e.g., bypass systems and spillways), and applications of new modeling, experimental, and technological approaches to develop a greater understanding of the stresses associated with turbine passage. In addition, the emphasis is on biological studies, as opposed to the engineering studies (e.g., turbine index testing) that are often carried out in support of fish passage mitigation efforts.

  15. Hydropower R&D: Recent Advances in Turbine Passage Technology

    SciTech Connect

    Rinehart, Bennie Nelson; Cada, G. F.

    2000-04-01

    The purpose of this report is to describe the recent and planned R&D activities across the U.S. related to survival of fish entrained in hydroelectric turbines. In this report, we have considered studies that are intended to develop new information that can be used to mitigate turbine-passage mortality. This review focuses on the effects on fish of physical or operational modifications to turbines, comparisons to survival in other downstream passage routes (e.g., bypass systems and spillways), and applications of new modeling, experimental, and technological approaches to develop a greater understanding of the stresses associated with turbine passage. In addition, the emphasis is on biological studies, as opposed to the engineering studies (e.g., turbine index testing) that re often carried out in support of fish passage mitigation efforts.

  16. RELAP5/MOD3 Analysis of Transient Steam-Generator Behavior During Turbine Trip Test of a Prototype Fast Breeder Reactor MONJU

    SciTech Connect

    Yoshihisa Shindo; Hiroshi Endo; Tomoko Ishizu; Kazuo Haga

    2006-07-01

    In order to develop a thermal-hydraulic model of the steam-generator (SG) to simulate transient phenomena in the sodium cooled fast breeder reactor (FBR) MONJU, Japan Nuclear Energy Safety Organization (JNES) verified the SG model using the RELAP5/MOD3 code against the results of the turbine trip test at a 40% power load of MONJU. The modeling by using RELAP5 was considered to explain the significant observed behaviors of the pressure and the temperature of the EV steam outlet, and the temperature of water supply distributing piping till 600 seconds after the turbine trip. The analysis results of these behaviors showed good agreement with the test results based on results of parameter study as the blow efficiency (release coef.) and heat transferred from the helical coil region to the down-comer (temperature heating down-comer tubes). It was found that the RELAP5/MOD3 code with a two-fluids model can predict well the physical situation: the gas-phase of steam generated by the decompression boiling moves upward in the down-comer tubes accompanied by the enthalpy increase of the water supply chambers; and that the pressure change of a 'shoulder' like shape is induced by the mass balance between the steam mass generated in the down-comer tubes and the steam mass blown from the SG. The applicability of RELAP5/MOD3 to SG modeling was confirmed by simulating the actual FBR system. (authors)

  17. On high suppression of NO x and CO emissions in gas-turbine plants with combined gas-and-steam cycles

    NASA Astrophysics Data System (ADS)

    Ivanov, A. A.; Ermakov, A. N.; Shlyakhov, R. A.

    2010-12-01

    In this work are given results of analyzing processes of production of nitrogen oxides (NO x ) and afterburning of CO when firing natural gas at combined-cycle gas-turbine plants. It is shown that for suppressing emissions of the said microcomponents it is necessary to lower temperature in hot local zones of the flame in which NOx is formed, and, in so doing, to avoid chilling of cold flame zones that prevents afterburning of CO. The required lowering of the combustion temperature can be provided by combustion of mixtures of methane with steam, with high mixing uniformity that ensures the same and optimum fraction of the steam "ballast" in each microvolume of the flame. In addition to chilling, the steam ballast makes it possible to maintain a fairly high concentration of hydroxil radicals in the flame zone as well, and this provides high burning out of fuel and reduction in carbon monoxide emissions (active steam ballast). Due to this fact the fraction of steam when firing its mixtures with methane in a gas-turbine plant can be increased up to the weight ratio 4: 1. In this case, the concentrations of NO x and CO in emissions can be reduced to ultra-low values (less than 3 ppm).

  18. Advanced turbine design for coal-fueled engines

    SciTech Connect

    Wagner, J.H.; Johnson, B.V.

    1993-04-01

    The investigators conclude that: (1) Turbine erosion resistance was shown to be improved by a factor of 5 by varying the turbine design. Increasing the number of stages and increasing the mean radius reduces the peak predicted erosion rates for 2-D flows on the blade airfoil from values which are 6 times those of the vane to values of erosion which are comparable to those of the vane airfoils. (2) Turbine erosion was a strong function of airfoil shape depending on particle diameter. Different airfoil shapes for the same turbine operating condition resulted in a factor of 7 change in airfoil erosion for the smallest particles studied (5 micron). (3) Predicted erosion for the various turbines analyzed was a strong function of particle diameter and weaker function of particle density. (4) Three dimensional secondary flows were shown to cause increases in peak and average erosion on the vane and blade airfoils. Additionally, the interblade secondary flows and stationary outer case caused unique erosion patterns which were not obtainable with 2-D analyses. (5) Analysis of the results indicate that hot gas cleanup systems are necessary to achieve acceptable turbine life in direct-fired, coal-fueled systems. In addition, serious consequences arise when hot gas filter systems fail for even short time periods. For a complete failure of the filter system, a 0.030 in. thick corrosion-resistant protective coating on a turbine blade would be eroded at some locations within eight minutes.

  19. Integrated gasification combined cycle and steam injection gas turbine powered by biomass joint-venture evaluation

    SciTech Connect

    Sterzinger, G J

    1994-05-01

    This report analyzes the economic and environmental potential of biomass integrated gasifier/gas turbine technology including its market applications. The mature technology promises to produce electricity at $55--60/MWh and to be competitive for market applications conservatively estimated at 2000 MW. The report reviews the competitiveness of the technology of a stand-alone, mature basis and finds it to be substantial and recognized by DOE, EPRI, and the World Bank Global Environmental Facility.

  20. Achieving reliable operation of a steam turbine's automatic control and protection system

    NASA Astrophysics Data System (ADS)

    Naumov, S. A.; Naumov, A. S.; Shvetsov, D. P.; Krymskii, A. V.

    2011-01-01

    The algorithms, procedures, and modules for making expert estimates of the technical state of automatic control and protection systems for different types of turbines by means of the SPIDER mobile computerized automation system are presented. It is shown that owing to high trustworthiness with which the kind and location of hidden defects of units are determined without disassembling them, repair works can be scheduled in the optimal way and the costs for carrying them out can be reduced.

  1. Advanced Gas Turbine Systems Research, Technical Quarterly Progress Report. October 1, 1998--December 31, 1998

    SciTech Connect

    1999-01-19

    Major accomplishments during this reporting period by the Advanced Gas Turbine Systems Research (AGTSR) are: AGTSR submitted FY99 program continuation request to DOE-FETC for $4M; AGTSR submitted program and workshop Formation to the Collaborative Advanced Gas Turbine (CAGT) initiative; AGTSR distributed research accomplishment summaries to DOE-FETC in the areas of combustion, aero-heat transfer, and materials; AGTSR reviewed and cleared research papers with the IRB from Arizona State, Cornell, Wisconsin, Minnesota, Pittsburgh, Clemson, Texas and Georgia Tech; AGTSR prepared background material for DOE-FETC on three technology workshops for distribution at the DOE-ATS conference in Washington, DC; AGTSR coordinated two recommendations for reputable firms to conduct an economic impact analysis in support of new DOE gas turbine initiatives; AGTSR released letters announcing the short-list winners/non-winners from the 98RFP solicitation AGTSR updated fact sheet for 1999 and announced four upcoming workshops via the SCIES web page AGTSR distributed formation to EPRI on research successes, active university projects, and workshop offerings in 1999 AGTSR continued to conduct telephone debriefings to non-winning PI's born the 98RFP solicitation AGTSR distributed completed quarterly progress report assessments to the IRB experts in the various technology areas AGTSR provided Formation to GE-Evandale on the active combustion control research at Georgia Tech AGTSR provided information to AlliedSignal and Wright-Pat Air Force Base on Connecticut's latest short-listed proposal pertaining to NDE of thermal barrier coatings AGTSR submitted final technical reports from Georgia Tech - one on coatings and the other on active combustion control - to the HU3 for review and evaluation AGTSR coordinated the format, presentation and review of 28 university research posters for the ATS Annual Review Meeting in November, 1998 AGTSR published a research summary paper at the ATS Annual

  2. Fabrication of ceramic components for advanced gas turbine engines

    NASA Technical Reports Server (NTRS)

    Liu, F.; Solidum, E.

    1985-01-01

    The AGT101 ceramic gas turbine engine feasibility study has made use of the slip casting of silicon or silicon nitride powders to produce either reaction-bonded or sintered components such as turbine rotors, turbine shrouds, and inner and outer diffusers. Attention is given to the effects of processing parameters on the microstructure and properties of the finished components; the parameters encompass powder particle size distribution, casting slip viscosity, pH, and solid content fraction. The green slip cast components were consolidated by nitriding, sintering, or sinter/HIPping.

  3. Ceramics for the advanced automotive gas turbine engine: A look at a single shaft design

    NASA Technical Reports Server (NTRS)

    Nosek, S. M.

    1977-01-01

    The results of a preliminary analysis of a single shaft regenerative design with a single stage radial turbine are presented to show the fuel economy that can be achieved at high turbine inlet temperatures, with this particular advanced design, if the turbine tip speed and regenerator inlet temperature are not limited. The engine size was 100 hp for application to a 3500 lb auto. The fuel economy was analyzed by coupling the engine to the auto through a continuously variable speed-ratio transmission and operating the system at constant turbine inlet temperature over the Composite Driving Cycle. The fuel was gasoline and the analysis was for a 85 F day. With a turbine inlet temperature of 2500 F the fuel economy was 26.2 mpg, an improvement of 18 percent over that of 22.3 mpg with a turbine inlet temperature of 1900 F. The turbine tip speed needed for best economy with the 2500 F engine was 2530 ft/sec. The regenerator temperature was approximately 2200 F at idle. Disk stresses were estimated for one single stage radial turbine and two two-stage radial-axial turbines and compared with maximum allowable stress curves estimated for a current ceramic material. Results show a need for higher Weibull Modulus, higher strength ceramics.

  4. Development of an advanced ceramic turbine wheel for an air turbine starter

    NASA Astrophysics Data System (ADS)

    Poplawsky, Carl J.; Lindberg, Laura; Robb, Scott; Roundy, James

    1992-10-01

    A ceramic turbine wheel has been designed as a retrofit for Waspaloy for a military cartridge mode air turbine starter. This results in reduced cost and weight while increasing resistance to temperature, erosion, and corrosion. Techniques used to perform ceramic turbine three-dimensional fast fracture reliability analysis were verified with spin testing of ceramic test rotors and correlated well with burst speed predictions. Reliability estimates have been made for design and proof conditions, providing guidance for selecting a ceramic supplier and for determining proof test yield. Room temperature whirlpit burst testing is planned to verify the mechanical design and reliability of the wheel.

  5. Development of an advanced ceramic turbine wheel for an air turbine starter

    SciTech Connect

    Poplawsky, C.J.; Lindberg, L.; Robb, S.; Roundy, J.

    1992-01-01

    A ceramic turbine wheel has been designed as a retrofit for Waspaloy for a military cartridge mode air turbine starter. This results in reduced cost and weight while increasing resistance to temperature, erosion, and corrosion. Techniques used to perform ceramic turbine three-dimensional fast fracture reliability analysis were verified with spin testing of ceramic test rotors and correlated well with burst speed predictions. Reliability estimates have been made for design and proof conditions, providing guidance for selecting a ceramic supplier and for determining proof test yield. Room temperature whirlpit burst testing is planned to verify the mechanical design and reliability of the wheel. 9 refs.

  6. High performance steam development

    SciTech Connect

    Duffy, T.; Schneider, P.

    1995-12-31

    DOE has launched a program to make a step change in power plant to 1500 F steam, since the highest possible performance gains can be achieved in a 1500 F steam system when using a topping turbine in a back pressure steam turbine for cogeneration. A 500-hour proof-of-concept steam generator test module was designed, fabricated, and successfully tested. It has four once-through steam generator circuits. The complete HPSS (high performance steam system) was tested above 1500 F and 1500 psig for over 102 hours at full power.

  7. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1977-01-01

    Material categories as well as coatings and recent turbine cooling developments are reviewed. Current state of the art is identified, and as assessment, when appropriate, of progress, problems, and future directions is provided.

  8. Gas Foil Bearing Technology Advancements for Closed Brayton Cycle Turbines

    NASA Technical Reports Server (NTRS)

    Howard, Samuel A.; Bruckner, Robert J.; DellaCorte, Christopher; Radil, Kevin C.

    2007-01-01

    Closed Brayton Cycle (CBC) turbine systems are under consideration for future space electric power generation. CBC turbines convert thermal energy from a nuclear reactor, or other heat source, to electrical power using a closed-loop cycle. The operating fluid in the closed-loop is commonly a high pressure inert gas mixture that cannot tolerate contamination. One source of potential contamination in a system such as this is the lubricant used in the turbomachine bearings. Gas Foil Bearings (GFB) represent a bearing technology that eliminates the possibility of contamination by using the working fluid as the lubricant. Thus, foil bearings are well suited to application in space power CBC turbine systems. NASA Glenn Research Center is actively researching GFB technology for use in these CBC power turbines. A power loss model has been developed, and the effects of a very high ambient pressure, start-up torque, and misalignment, have been observed and are reported here.

  9. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Compressor development, turbine, combustion, regenerator system, gearbox/transmission, ceramic material and component development, foil gas bearings, bearings and seals, rotor dynamics development, and controls and accessories are discussed.

  10. Advanced Turbine Technology (ATTAP) Applications Project. 1992 Annual report

    SciTech Connect

    1993-12-01

    ATTAP activities during the past year included reference powertrain design (RPD) updates, test-bed engine design and development, ceramic component design, materials and component characterization, ceramic component development and fabrication, ceramic component rig testing, and test-bed engine fabrication and testing. RPD revisions included updating the baseline vehicle as well as the turbine RPD. Comparison of major performance parameters shows that the turbine engine installation exceeds critical fuel economy, emissions, and performance goals, and meets overall ATTAP objectives.

  11. Influence of variable operating modes of a steam turbine on the growth of creep cracks in the metal of shell parts made of austenitic steel

    NASA Astrophysics Data System (ADS)

    Gladshtein, V. I.

    2011-09-01

    Results obtained from assessing the crack resistance of type EI-612 VDP steel by testing notched cylindrical samples under the temperature and stress conditions simulating the loading of metal in shell parts in variable operating modes of a steam turbine are presented. Recommendations for conducting variable operating modes and for the time of carrying out operational checks are given taking into account the influence of cyclic loading on the growth of cracks.

  12. Advanced turbine systems sensors and controls needs assessment study. Final report

    SciTech Connect

    Anderson, R.L.; Fry, D.N.; McEvers, J.A.

    1997-02-01

    The Instrumentation and Controls Division of the Oak Ridge National Laboratory performed an assessment of the sensors and controls needs for land-based advanced gas turbines being designed as a part of the Department of Energy`s (DOE`s) Advanced Turbine Systems (ATS) Program for both utility and industrial applications. The assessment included visits to five turbine manufacturers. During these visits, in-depth discussions were held with design and manufacturing staff to obtain their views regarding the need for new sensors and controls for their advanced turbine designs. The Unsteady Combustion Facilities at the Morgantown Energy Technology Center was visited to assess the need for new sensors for gas turbine combustion research. Finally, a workshop was conducted at the South Carolina Energy Research and Development Center which provided a forum for industry, laboratory, and university engineers to discuss and prioritize sensor and control needs. The assessment identified more than 50 different measurement, control, and monitoring needs for advanced turbines that cannot currently be met from commercial sources. While all the identified needs are important, some are absolutely critical to the success of the ATS Program.

  13. Advanced Fluid--Structure Interaction Techniques in Application to Horizontal and Vertical Axis Wind Turbines

    NASA Astrophysics Data System (ADS)

    Korobenko, Artem

    During the last several decades engineers and scientists put significant effort into developing reliable and efficient wind turbines. As a wind power production demands grow, the wind energy research and development need to be enhanced with high-precision methods and tools. These include time-dependent, full-scale, complex-geometry advanced computational simulations at large-scale. Those, computational analysis of wind turbines, including fluid-structure interaction simulations (FSI) at full scale is important for accurate and reliable modeling, as well as blade failure prediction and design optimization. In current dissertation the FSI framework is applied to most challenging class of problems, such as large scale horizontal axis wind turbines and vertical axis wind turbines. The governing equations for aerodynamics and structural mechanics together with coupled formulation are explained in details. The simulations are performed for different wind turbine designs, operational conditions and validated against field-test and wind tunnel experimental data.

  14. Field Testing LIDAR Based Feed-Forward Controls on the NREL Controls Advanced Research Turbine: Preprint

    SciTech Connect

    Scholbrock, A. K.; Fleming, P. A.; Fingersh, L. J.; Wright, A. D.; Schlipf, D.; Haizmann, F.; Belen, F.

    2013-01-01

    Wind turbines are complex, nonlinear, dynamic systems driven by aerodynamic, gravitational, centrifugal, and gyroscopic forces. The aerodynamics of wind turbines are nonlinear, unsteady, and complex. Turbine rotors are subjected to a chaotic three-dimensional (3-D) turbulent wind inflow field with imbedded coherent vortices that drive fatigue loads and reduce lifetime. In order to reduce cost of energy, future large multimegawatt turbines must be designed with lighter weight structures, using active controls to mitigate fatigue loads, maximize energy capture, and add active damping to maintain stability for these dynamically active structures operating in a complex environment. Researchers at the National Renewable Energy Laboratory (NREL) and University of Stuttgart are designing, implementing, and testing advanced feed-back and feed-forward controls in order to reduce the cost of energy for wind turbines.

  15. Full-load testing of the advanced V64. 3 gas turbine

    SciTech Connect

    Maghon, H.; Schulenburg; Froehlich, G. ); Laakkonen, M. ); Termuehlen, H. )

    1991-01-01

    This paper reports on the first V64.3 gas turbine installed in the author's factory test facility for extensive testing. The unit reached a maximum output far in excess of the introductory ISO rating of 53 MW. Testing of the unit will provide the authors with important information for all the advanced gas turbine models, which have been designed and will be built in accordance with the laws of similarity applied to different rated speeds. In the meantime, two V64.3 gas turbines have been supplied for the power plant Vuosaari in Finland and test data of these units are also available. The V64.3 gas turbine model can be applied to either 50 or 60 Hz systems with a different gear box ratio. The V84.3 model, which is a 60 Hz unit, will be tested in early 1992 and the first V94.3 turbine will be ready for shipment in 1993.

  16. Advanced turbine systems program conceptual design and product development. Annual report, August 1994--July 1995

    SciTech Connect

    1995-11-01

    This report summarizes the tasks completed under this project during the period from August 1, 1994 through July 31, 1994. The objective of the study is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost-competitive industrial gas turbine system to be commercialized by the year 2000. The tasks completed include a market study for the advanced turbine system; definition of an optimized recuperated gas turbine as the prime mover meeting the requirements of the market study and whose characteristics were, in turn, used for forecasting the total advanced turbine system (ATS) future demand; development of a program plan for bringing the ATS to a state of readiness for field test; and demonstration of the primary surface recuperator ability to provide the high thermal effectiveness and low pressure loss required to support the proposed ATS cycle.

  17. Progress in Implementing and Testing State-Space Controls for the Controls Advanced Research Turbine: Preprint

    SciTech Connect

    Wright, A. D.; Fingersh, L. J.; Stol, K. A.

    2004-12-01

    Designing wind turbines with maximum energy production and longevity for minimal cost is a major goal of the federal wind program and the wind industry. Control can improve the performance of wind turbines by enhancing energy capture and reducing dynamic loads. At the National Renewable Energy Laboratory (NREL) we are designing state-space control algorithms for turbine speed regulation and load reduction and testing them on the Controls Advanced Research Turbine (CART). The CART is a test-bed especially designed to test advanced control algorithms on a two-bladed teetering hub upwind turbine. In this paper we briefly describe the design of control systems to regulate turbine speed in region 3 for the CART. These controls use rotor collective pitch to regulate speed and also enhance damping in the 1st drive-train torsion, 1st rotor symmetric flap mode, and the 1st tower fore-aft mode. We designed these controls using linear optimal control techniques using state estimation based on limited turbine measurements such as generator speed and tower fore-aft bending moment. In this paper, we describe the issues and steps involved with implementing and testing these controls on the CART, and we show simulated tests to quantify controller performance. We then present preliminary results after implementing and testing these controls on the CART. We compare results from these controls to field test results from a baseline Proportional Integral control system. Finally we report conclusions to this work and outline future studies.

  18. Advanced Gas Turbine (AGT) powertrain system development for automotive applications report

    NASA Technical Reports Server (NTRS)

    1984-01-01

    This report describes progress and work performed during January through June 1984 to develop technology for an Advanced Gas Turbine (AGT) engine for automotive applications. Work performed during the first eight periods initiated design and analysis, ceramic development, component testing, and test bed evaluation. Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System Program. This program is oriented at providing the United States automotive industry the high-risk long-range techology necessary to produce gas turbine engines for automobiles with reduced fuel consumption and reduced environmental impact. Technology resulting from this program is intended to reach the marketplace by the early 1990s.

  19. Gas fired advanced turbine system. Phase 1, System scoping and feasibility studies

    SciTech Connect

    LeCren, R.T.; White, D.J.

    1993-11-01

    The basic concept thus derived from the Ericsson cycle is an intercooled, recuperated, and reheated gas turbine. Theoretical performance analyses, however, showed that reheat at high turbine rotor inlet temperatures (TRIT) did not provide significant efficiency gains and that the 50 percent efficiency goal could be met without reheat. Based upon these findings, the engine concept adopted as a starting point for the gas-fired advanced turbine system is an intercooled, recuperated (ICR) gas turbine. It was found that, at inlet temperatures greater than 2450{degrees}F, the thermal efficiency could be maintained above 50%, provided that the turbine cooling flows could be reduced to 7% of the main air flow or lower. This dual and conflicting requirement of increased temperatures and reduced cooling will probably force the abandonment of traditional air cooled turbine parts. Thus, the use of either ceramic materials or non-air cooling fluids has to be considered for the turbine nozzle guide vanes and turbine blades. The use of ceramic components for the proposed engine system is generally preferred because of the potential growth to higher temperatures that is available with such materials.

  20. Refinements and Tests of an Advanced Controller to Mitigate Fatigue Loads in the Controls Advanced Research Turbine: Preprint

    SciTech Connect

    Wright, A.; Fleming, P.

    2010-12-01

    Wind turbines are complex, nonlinear, dynamic systems forced by aerodynamic, gravitational, centrifugal, and gyroscopic loads. The aerodynamics of wind turbines are nonlinear, unsteady, and complex. Turbine rotors are subjected to a complicated 3-D turbulent wind inflow field, with imbedded coherent vortices that drive fatigue loads and reduce lifetime. Design of control algorithms for wind turbines must account for multiple control objectives. Future large multi-megawatt turbines must be designed with lighter weight structures, using active controls to mitigate fatigue loads, while maximizing energy capture. Active damping should be added to these dynamic structures to maintain stability for operation in a complex environment. At the National Renewable Energy Laboratory (NREL), we have designed, implemented, and tested advanced controls to maximize energy extraction and reduce structural dynamic loads. These control designs are based on linear models of the turbine that are generated by specialized modeling software. In this paper, we present field test results of an advanced control algorithm to mitigate blade, tower, and drivetrain loads in Region 3.

  1. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Progress in the development of a gas turbine engine to improve fuel economy, reduce gaseous emissions and particulate levels, and compatible with a variety of alternate fuels is reported. The powertrain is designated AGT101 and consists of a regenerated single shaft gas turbine engine, a split differential gearbox and a Ford Automatic Overdrive production transmission. The powertrain is controlled by an electronic digital microprocessor and associated actuators, instrumentation, and sensors. Standard automotive accessories are driven by engine power provided by an accessory pad on the gearbox. Component/subsystem development progress is reported in the following areas: compressor, turbine, combustion system, regenerator, gearbox/transmission, structures, ceramic components, foil gas bearing, bearings and seals, rotor dynamics, and controls and accessories.

  2. Materials and structural aspects of advanced gas-turbine helicopter engines

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Acurio, J.

    1979-01-01

    Advances in materials, coatings, turbine cooling technology, structural and design concepts, and component-life prediction of helicopter gas-turbine-engine components are presented. Stationary parts including the inlet particle separator, the front frame, rotor tip seals, vanes and combustors and rotating components - compressor blades, disks, and turbine blades - are discussed. Advanced composite materials are considered for the front frame and compressor blades, prealloyed powder superalloys will increase strength and reduce costs of disks, the oxide dispersion strengthened alloys will have 100C higher use temperature in combustors and vanes than conventional superalloys, ceramics will provide the highest use temperature of 1400C for stator vanes and 1370C for turbine blades, and directionally solidified eutectics will afford up to 50C temperature advantage at turbine blade operating conditions. Coatings for surface protection at higher surface temperatures and design trends in turbine cooling technology are discussed. New analytical methods of life prediction such as strain gage partitioning for high temperature prediction, fatigue life, computerized prediction of oxidation resistance, and advanced techniques for estimating coating life are described.

  3. Recovery of exhaust waste heat for a hybrid car using steam turbine

    NASA Astrophysics Data System (ADS)

    Ababatin, Yasser

    A number of car engines operate with an efficiency rate of approximately 22% to 25% [1]. The remainder of the energy these engines generate is wasted through heat escape out of the exhaust pipe. There is now an increasing desire to reuse this heat energy, which would improve the overall efficiency of car engines by reducing their consumption of fuel. Another benefit is that such reuse would minimize harmful greenhouse gases that are emitted into the environment. Therefore, the purpose of this project is to examine how the wasted heat energy can be reused and/or recovered by use of a heat recovery system that would store this energy in a hybrid car battery. Green turbines will be analyzed as a possible solution to recycle the lost energy in a way that will also improve the overall automotive energy efficiency.

  4. Axial seal system for a gas turbine steam-cooled rotor

    DOEpatents

    Mashey, Thomas Charles

    2002-01-01

    An axial seal assembly is provided at the interface between adjacent wheels and spacers of a gas turbine rotor and disposed about tubes passing through openings in the rotor adjacent the rotor rim and carrying a thermal medium. Each seal assembly includes a support bushing for supporting a land of the thermal medium carrying tube, an axially registering seat bushing disposed in the opposed opening and a frustoconical seal between the seal bushing and seat. The seal bushing includes a radial flange having an annular recess for retaining the outer diameter edge of the seal, while the seat bushing has an axially facing annular surface forming a seat for engagement by the inner diameter edge of the seal.

  5. CMC Technology Advancements for Gas Turbine Engine Applications

    NASA Technical Reports Server (NTRS)

    Grady, Joseph E.

    2013-01-01

    CMC research at NASA Glenn is focused on aircraft propulsion applications. The objective is to enable reduced engine emissions and fuel consumption for more environmentally friendly aircraft. Engine system studies show that incorporation of ceramic composites into turbine engines will enable significant reductions in emissions and fuel burn due to increased engine efficiency resulting from reduced cooling requirements for hot section components. This presentation will describe recent progress and challenges in developing fiber and matrix constituents for 2700 F CMC turbine applications. In addition, ongoing research in the development of durable environmental barrier coatings, ceramic joining integration technologies and life prediction methods for CMC engine components will be reviewed.

  6. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1982-01-01

    A gas turbine powertrain for automobiles with reduced fuel consumption and reduced environmental impact is investigated. The automotive gas turbine, when installed in an automobile (3000 pounds inertia weight), provides a CFDC fuel economy of 42.8 miles per gallon based on EPA test procedures and diesel No. 2 fuel. The AGT powered vehicle substantially gives the same overall vehicle driveability and performance as a comparable production vehicle powered by a conventional spark ignition powertrain system. The emissions are less than federal standards, and a variety of fuels can be used.

  7. Cost analysis of advanced turbine blade manufacturing processes

    NASA Technical Reports Server (NTRS)

    Barth, C. F.; Blake, D. E.; Stelson, T. S.

    1977-01-01

    A rigorous analysis was conducted to estimate relative manufacturing costs for high technology gas turbine blades prepared by three candidate materials process systems. The manufacturing costs for the same turbine blade configuration of directionally solidified eutectic alloy, an oxide dispersion strengthened superalloy, and a fiber reinforced superalloy were compared on a relative basis to the costs of the same blade currently in production utilizing the directional solidification process. An analytical process cost model was developed to quantitatively perform the cost comparisons. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

  8. Advanced Wind Turbine Program Next Generation Turbine Development Project: June 17, 1997--April 30, 2005

    SciTech Connect

    GE Wind Energy, LLC

    2006-05-01

    This document reports the technical results of the Next Generation Turbine Development Project conducted by GE Wind Energy LLC. This project is jointly funded by GE and the U.S. Department of Energy's National Renewable Energy Laboratory.The goal of this project is for DOE to assist the U.S. wind industry in exploring new concepts and applications of cutting-edge technology in pursuit of the specific objective of developing a wind turbine that can generate electricity at a levelized cost of energy of $0.025/kWh at sites with an average wind speed of 15 mph (at 10 m height).

  9. Materials for Advanced Turbine Engines. Volume 1; Power Metallurgy Rene 95 Rotating Turbine Engine Parts

    NASA Technical Reports Server (NTRS)

    Pfouts, W. R.; Shamblen, C. E.; Mosier, J. S.; Peebles, R. E.; Gorsler, R. W.

    1979-01-01

    An attempt was made to improve methods for producing powder metallurgy aircraft gas turbine engine parts from the nickel base superalloy known as Rene 95. The parts produced were the high pressure turbine aft shaft for the CF6-50 engine and the stages 5 through 9 compressor disk forgings for the CFM56/F101 engines. A 50% cost reduction was achieved as compared to conventional cast and wrought processing practices. An integrated effort involving several powder producers and a major forging source were included.

  10. ATTAP: Advanced Turbine Technology Applications Project. Annual report, 1991

    SciTech Connect

    Not Available

    1992-12-01

    Purpose of ATTAP is to bring the automotive gas turbine engine to a technology state at which industry can make commercialization decisions. Activities during the past year included test-bed engine design and development, ceramic component design, materials and component characterization, ceramic component process development and fabrication, ceramic component rig testing, and test-bed engine fabrication and testing.

  11. Advanced Seal Technology Role in Meeting Next Generation Turbine Engine Goals

    NASA Technical Reports Server (NTRS)

    Steinetz, Bruce M.; Hendricks, Robert C.; Munson, John

    1999-01-01

    Cycle studies have shown the benefits of increasing engine pressure ratios and cycle temperatures to decrease engine weight and improve performance in next generation turbine engines. Advanced seals have been identified as critical in meeting engine goals for specific fuel consumption, thrust-to-weight, emissions, durability and operating costs. NASA and the industry are identifying and developing engine and sealing technologies that will result in dramatic improvements and address the goals for engines entering service in the 2005-2007 time frame. This paper provides an overview of advanced seal technology requirements and highlights the results of a preliminary design effort to implement advanced seals into a regional aircraft turbine engine. This study examines in great detail the benefits of applying advanced seals in the high pressure turbine region of the engine. Low leakage film-riding seals can cut in half the estimated 4% cycle air currently used to purge the high pressure turbine cavities. These savings can be applied in one of several ways. Holding rotor inlet temperature (RIT) constant the engine specific fuel consumption can be reduced 0.9%, or thrust could be increased 2.5%, or mission fuel burn could be reduced 1.3%. Alternatively, RIT could be lowered 20 'F resulting in a 50% increase in turbine blade life reducing overall regional aircraft maintenance and fuel bum direct operating costs by nearly 1%. Thermal, structural, secondary-air systems, safety (seal failure and effect), and emissions analyses have shown the proposed design is feasible.

  12. Thermionic combustor application to combined gas and steam turbine power plants

    NASA Astrophysics Data System (ADS)

    Miskolczy, G.; Wang, C. C.; Lieb, D. P.; Margulies, A. E.; Fusegni, L. J.; Lovell, B. J.

    A design for the insertion of thermionic converters into the wall of a conventional combustor to produce electricity in a topping cycle is described, and a study for applications in gas and steam generators of 70 and 30 MW is evaluated for engineering and economic feasibility. Waste heat from the thermionic elements is used to preheat the combustor air; the heat absorbed by the elements plus further quenching of the exhaust gases with ammonia is projected to reduce NO(x) emissions to acceptable levels. Schematics, flow diagrams, and components of a computer model for cost projections are provided. It was found that temperatures around the emitters must be maintained above 1,600 K, with maximum efficiency and allowable temperature at 1,800 K, while collectors generate maximally at 950 K, with a corresponding work function of 1.5 eV. Cost sensitive studies indicate an installed price of $475/kW for the topping cycle, with improvements in thermionic converter characteristics bringing the cost to $375/kW at a busbar figure of 500 mills/kWh.

  13. Materials Performance in USC Steam

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  14. Compatibility of alternative fuels with advanced automotive gas turbine and stirling engines. A literature survey

    NASA Technical Reports Server (NTRS)

    Cairelli, J.; Horvath, D.

    1981-01-01

    The application of alternative fuels in advanced automotive gas turbine and Stirling engines is discussed on the basis of a literature survey. These alternative engines are briefly described, and the aspects that will influence fuel selection are identified. Fuel properties and combustion properties are discussed, with consideration given to advanced materials and components. Alternative fuels from petroleum, coal, oil shale, alcohol, and hydrogen are discussed, and some background is given about the origin and production of these fuels. Fuel requirements for automotive gas turbine and Stirling engines are developed, and the need for certain reseach efforts is discussed. Future research efforts planned at Lewis are described.

  15. Advances in Thermal Spray Coatings for Gas Turbines and Energy Generation: A Review

    NASA Astrophysics Data System (ADS)

    Hardwicke, Canan U.; Lau, Yuk-Chiu

    2013-06-01

    Functional coatings are widely used in energy generation equipment in industries such as renewables, oil and gas, propulsion engines, and gas turbines. Intelligent thermal spray processing is vital in many of these areas for efficient manufacturing. Advanced thermal spray coating applications include thermal management, wear, oxidation, corrosion resistance, sealing systems, vibration and sound absorbance, and component repair. This paper reviews the current status of materials, equipment, processing, and properties' aspects for key coatings in the energy industry, especially the developments in large-scale gas turbines. In addition to the most recent industrial advances in thermal spray technologies, future technical needs are also highlighted.

  16. Cost/benefit analysis of advanced material technologies for small aircraft turbine engines

    NASA Technical Reports Server (NTRS)

    Comey, D. H.

    1977-01-01

    Cost/benefit studies were conducted on ten advanced material technologies applicable to small aircraft gas turbine engines to be produced in the 1985 time frame. The cost/benefit studies were applied to a two engine, business-type jet aircraft in the 6800- to 9100-Kg (15,000- to 20,000-lb) gross weight class. The new material technologies are intended to provide improvements in the areas of high-pressure turbine rotor components, high-pressure turbine rotor components, high-pressure turbine stator airfoils, and static structural components. The cost/benefit of each technology is presented in terms of relative value, which is defined as a change in life cycle cost times probability of success divided by development cost. Technologies showing the most promising cost/benefits based on relative value are uncooled single crystal MAR-M 247 turbine blades, cooled DS MAR-M 247 turbine blades, and cooled ODS 'M'CrAl laminate turbine stator vanes.

  17. A progress report on DOE`s advanced hydropower turbine systems program

    SciTech Connect

    Sale, M.J.; Cada, G.F.; Rinehart, B.E.

    1997-06-01

    Recent hydropower research within the U.S. Department of Energy (DOE) has focused on the development of new turbine designs that can produce hydroelectricity without such adverse environmental affects as fish entrainment/impingement or degradation of water quality. In partnership with the hydropower industry, DOE`s advanced turbine program issued a Request for Proposals for conceptual designs in October 1994. Two contracts were awarded for this initial program phase, work on which will be complete this year. A technical advisory committee with representatives from industry, regulatory agencies, and natural resource agencies was also formed to guide the DOE turbine research. The lack of quantitative biological performance criteria was identified by the committee as a critical knowledge gap. To fill this need, a new literature review was completed on the mechanisms of fish mortality during turbine passage (e.g., scrape/strike, shear, press change, etc.), ways that fish behavior affects their location and orientation in turbines, and how these turbine passage stresses can be measured. Thus year, new Laboratory tests will be conducted on fish response to shear, the least-well understood mechanism of stress. Additional testing of conceptual turbine designs depends on the level of federal funding for this program.

  18. NREL Advanced Research Turbine (ART) Aerodynamic Design of ART-2B Rotor Blades

    SciTech Connect

    Griffin, D.A.

    2000-09-05

    The National Renewable Energy Laboratory (NREL) installed two Advanced Research Turbines (ART) at the National Wind Technology Center near Boulder, Colorado, to use as full-scale test beds for ongoing research efforts, including three-dimensional blade aerodynamics and the effects of various control methods on turbine loads and performance. The Westinghouse WWG-0600 was selected as a baseline configuration for the ART turbines. The first turbine, ART-1, is currently operational and has been used to collect a baseline set of performance and loads data. A second turbine, ART-2A, incorporates several major modifications and may be upgraded further to a configuration designated aRT-2B. Possible features of the ART-2B turbine include a multi-degree of freedom hum and newly designed rotor blades. Global energy concepts, L.L.C. provided engineering support to NREL in designing the components for the ART-2B turbine. This document provides a summary of work performed by GEC on the aerodynamic design of ART-2B rotor blades.

  19. The Use of Advanced Hydroelectric Turbines to Improve Water Quality and Fish Populations

    SciTech Connect

    Brookshier, P A; Cada, G F; Flynn, J V; Rinehart, B N; Sale, M J; Sommers, G L

    1999-09-20

    Hydroelectric power contributes about 10 percent of the electrical energy generated in the United States, and nearly 20 percent of the world's electrical energy. It is a renewable energy source that can contribute significantly to reduction of greenhouse gases by offsetting conventional carbon-based electricity generation. However, rather than growing in importance, hydroelectric generation has actually declined in recent years, often as a consequence of environmental concerns centering around (1) restriction of upstream and downstream fish passage by the dam, and (2) alteration of water quality and river flows by the impoundment. The Advanced Hydropower Turbine System (AHTS) Program of the U.S. Department of Energy is developing turbine technology which would help to maximize global hydropower resources while minimizing adverse environmental effects. Major technical goals for the Program are (1) the reduction of mortality among turbine-passed fish to 2 percent or less, compared to current levels ranging up to 30 percent or greater; and (2) development of aerating turbines that would ensure that water discharged from reservoirs has a dissolved oxygen concentration of at least 6 mg/L. These advanced, "environmentally friendly" turbines would be suitable both for new hydropower installations and for retrofitting at existing dams. Several new turbine designs that have been developed in the initial phases of the AHTS program are described.

  20. Advanced, Environmentally Friendly Hydroelectric Turbines for the Restoration of Fish and Water Quality

    SciTech Connect

    Brookshier, P.A.; Cada, G.F.; Flynn, J.V.; Rinehart, B.N.; Sale, M.J.; Sommers, G.L.

    1999-09-06

    Hydroelectric power contributes about 10 percent of the electrical energy generated in the United States, and nearly 20 percent of the world�s electrical energy. The contribution of hydroelectric generation has declined in recent years, often as a consequence of environmental concerns centering around (1) restriction of upstream and downstream fish passage by the dam, and (2) alteration of water quality and river flows by the impoundment. The Advanced Hydropower Turbine System (AHTS) Program of the U.S. Department of Energy is developing turbine technology which would help to maximize global hydropower resources while minimizing adverse environmental effects. Major technical goals for the Program are (1) the reduction of mortality among turbine-passed fish to 2 percent or less, compared to current levels ranging up to 30 percent or greater; and (2) development of aerating turbines that would ensure that water discharged from reservoirs has a dissolved oxygen concentration of at least 6 mg/L. These advanced, �environmentally friendly� turbines would be suitable both for new hydropower installations and for retrofitting at existing dams. Several new turbine designs that have been he AHTS program are described.

  1. Materials for Advanced Ultrasupercritical Steam Turbines Task 3: Materials for Non-Welded Rotors, Buckets, and BoltingMaterials for Advanced Ultrasupercritical Steam Turbines

    SciTech Connect

    Saha, Deepak

    2015-09-15

    The primary objective of the task was to characterize the materials suitable for mechanically coupled rotor, buckets and bolting operating with an inlet temperature of 760°C (1400°F). A previous study DOE-FC26-05NT42442, identified alloys such as Haynes®282®, Nimonic 105, Inconel 740, Waspaloy, Nimonic 263, and Inconel 617 as potential alloys that met the requirements for the necessary operating conditions. Of all the identified materials, Waspaloy has been widely utilized in the aviation industry in the form of disk and other smaller forgings, and sufficient material properties and vendor experience exist, for the design and manufacture of large components. The European program characterizing materials for A-USC conditions are evaluating Nimonic 263 and Inconel 617 for large components. Inconel 740 has been studied extensively as a part of the boiler consortium and is code approved. Therefore, the consortium focused efforts in the development of material properties for Haynes®282® and Nimonic 105 to avoid replicative efforts and provide material choices/trade off during the detailed design of large components. Commercially available Nimonic 105 and Haynes®282® were evaluated for microstructural stability by long term thermal exposure studies. Material properties requisite for design such as tensile, creep / rupture, low cycle fatigue, high cycle fatigue, fatigue crack growth rate, hold-time fatigue, fracture toughness, and stress relaxation are documented in this report. A key requisite for the success of the program was a need demonstrate the successful scale up of the down-selected alloys, to large components. All property evaluations in the past were performed on commercially available bar/billet forms. Components in power plant equipment such as rotors and castings are several orders in magnitude larger and there is a real need to resolve the scalability issue. Nimonic 105 contains high volume fraction y’ [>50%], and hence the alloy is best suited for smaller forging and valve internals, bolts, smaller blades. Larger Nimonic 105 forgings, would precipitate y’ during the surface cooling during forging, leading to surface cracks. The associate costs in forging Nimonic 105 to larger sizes [hotter dies, press requirements], were beyond the scope of this task and not investigated further. Haynes®282® has 20 - 25% volume fraction y’ was a choice for large components, albeit untested. A larger ingot diameter is pre-requisite for a larger diameter forging and achieves the “typically” accepted working ratio of 2.5-3:1. However, Haynes®282® is manufactured via a double melt process [VIM-ESR] limited by size [<18-16” diameter], which limited the maximum size of the final forging. The report documents the development of a 24” diameter triple melt ingot, surpassing the current available technology. A second triple melt ingot was manufactured and successfully forged into a 44” diameter disk. The successful developments in triple melting process and the large diameter forging of Haynes®282® resolved the scalability issues and involved the first of its kind attempt in the world for this alloy. The complete characterization of Haynes®282® forging was performed and documented in this report. The dataset from the commercially available Haynes®282® [grain size ASTM 3-4] and the finer grain size disk forging [ASTM 8-9] offer an additional design tradeoff to balance creep and fatigue during the future design process.

  2. Advanced Gas Turbine (AGT) powertrain system initial development report

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The powertrain consists of a single shaft regenerated gas turbine engine utilizing ceramic hot section components, coupled to a slit differential gearbox with an available variable stator torque converter and an available Ford intergral overdrive four-speed automatic transmission. Predicted fuel economy using gasoline fuel over the combined federal driving cycle (CFDC) is 15.3 km/1, which represents a 59% improvement over the spark-ignition-powered baseline vehicle. Using DF2 fuel, CFDC mileage estimates are 17.43 km/1. Zero to 96.6 km/hr acceleration time is 11.9 seconds with a four-second accleration distance of 21.0 m. The ceramic radial turbine rotor is discussed along with the control system for the powertrain.

  3. Fuel economy screening study of advanced automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Klann, J. L.

    1980-01-01

    Fuel economy potentials were calculated and compared among ten turbomachinery configurations. All gas turbine engines were evaluated with a continuously variable transmission in a 1978 compact car. A reference fuel economy was calculated for the car with its conventional spark ignition piston engine and three speed automatic transmission. Two promising engine/transmission combinations, using gasoline, had 55 to 60 percent gains over the reference fuel economy. Fuel economy sensitivities to engine design parameter changes were also calculated for these two combinations.

  4. Advanced turbine cooling, heat transfer, and aerodynamic studies

    SciTech Connect

    Je-Chin Han; Schobeiri, M.T.

    1995-10-01

    The contractual work is in three parts: Part I - Effect of rotation on enhanced cooling passage heat transfer, Part II - Effect on Thermal Barrier Coating (TBC) spallation on surface heat transfer, and Part III - Effect of surface roughness and trailing edge ejection on turbine efficiency under unsteady flow conditions. Each section of this paper has been divided into three parts to individually accommodate each part. Part III is further divided into Parts IIIa and IIIb.

  5. Advanced coal-fueled industrial cogeneration gas turbine system

    SciTech Connect

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1990-07-01

    The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. This quarter, work was centered on design, fabrication, and testing of the combustor, cleanup, fuel specifications, and hot end simulation rig. 2 refs., 59 figs., 29 tabs.

  6. Development of a more fish tolerant turbine runner advanced hydropower turbine project. Final report

    SciTech Connect

    Cook, T.C.; Hecker, G.E.; Faulkner, H.B.; Jansen, W.

    1997-01-01

    The Hidrostal pump is a single bladed combined screw/centrifugal pump which has been proven to transport fish with minimal injury. The focus of the ARL/NREC research project was to develop a new runner geometry which is effective in downstream fish passage and hydroelectric power generation. A flow of 1,000 cfs and a head in the range of 75 ft to 100 ft were selected for conceptual design of the new runner. Criteria relative to hydraulic characteristics which are favorable for fish passage were prepared based on a reassessment of the available information. Important criteria used to develop the new runner design included low pressure change rates, minimum absolute pressures, and minimum shear. Other criteria which are reflected in the runner design are a minimum number of blades (only two), minimum total length of leading edges, and large flow passages. Flow characteristics of the new runner were analyzed using two- dimensional and three-dimensional Computational Fluid Dynamic (CFD) models. The basic runner geometry was initially selected using the two-dimensional model. The three-dimensional model was used to investigate the flow characteristics in detail through the entire runner and to refine the design by eliminating potential problem areas at the leading and trailing edges. Results of the analyses indicated that the runner has characteristics which should provide safe fish passage with an overall power efficiency of approximately 90%. The size of the new runner, which is larger than conventional turbine runners with the same design flow and head, will provide engineering, fabrication, and installation.challenges related to the turbine components and the civil works. A small reduction in the overall efficiency would reduce the size of the runner considerably, would simplify the turbine manufacturing operations, and would allow installation of the new turbine at more hydroelectric sites.

  7. Development of a more fish-tolerant turbine runner, advanced hydropower turbine project

    SciTech Connect

    Cook, T.C.; Hecker, G.E.; Faulkner, H.B.; Jansen, W.

    1997-02-01

    Alden Research Laboratory, Inc. (ARL) and Northern Research and Engineering Corporation (NREC) conducted a research program to develop a turbine runner which will minimize fish injury and mortality at hydroelectric projects. ARL?NREC have developed a runner shape which minimizes the number of blade leading edges, reduces the pressure versus time and the velocity versus distance gradients within the runner, minimizes or eliminates the clearance between the runner and runner housing, and maximizes the size of the flow passages, all with minimal penalty on turbine efficiency. An existing pump impeller provided the starting point for developing the fish tolerant turbine runner. The Hidrostal pump is a single bladed combined screw/centrifugal pump which has been proven to transport fish with minimal injury. The focus of the ARL/NREC research project was to develop a new runner geometry which is effective in downstream fish passage and hydroelectric power generation. A flow of 1,000 cfs and a head in the range of 75 ft to 100 ft were selected for conceptual design of the new runner. Conceptual design of the new runner began with a re-evaluation of studies which have been previously conducted to identify probable sources of injury to fish passing through hydraulic turbines. Criteria relative to hydraulic characteristics which are favorable for fish passage were prepared based on a reassessment of the available information. Important criteria used to develop the new runner design included low pressure change rates, minimum absolute pressures, and minimum shear. Other criteria which are reflected in the runner design are a minimum number of blades (only two), minimum total length of leading edges, and large flow passages. 86 figs., 5 tabs.

  8. Advanced Turbine Systems (ATS) program conceptual design and product development. Quarterly progress report, December 1, 1995--February 29, 1996

    SciTech Connect

    1997-06-01

    This report describes the overall program status of the General Electric Advanced Gas Turbine Development program, and reports progress on three main task areas. The program is focused on two specific products: (1) a 70-MW class industrial gas turbine based on the GE90 core technology, utilizing a new air cooling methodology; and (2) a 200-MW class utility gas turbine based on an advanced GE heavy-duty machine, utilizing advanced cooling and enhancement in component efficiency. The emphasis for the industrial system is placed on cycle design and low emission combustion. For the utility system, the focus is on developing a technology base for advanced turbine cooling while achieving low emission combustion. The three tasks included in this progress report are on: conversion to a coal-fueled advanced turbine system, integrated program plan, and design and test of critical components. 13 figs., 1 tab.

  9. Advanced turbine systems program. Final report, August 3, 1993--August 31, 1996

    SciTech Connect

    1996-12-31

    Six tasks were approved under the Advanced Turbine Systems (ATS) extension program. The six tasks include the following: Task 5.0 -- Market Study. The objective of the market study task is to focus on distributed generation prospects for an industrial ATS, using the Allison ATS family as the primary gas turbine systems. Task 6.0 -- Gas Fired Advanced Turbine System (GFATS) Definition and Analysis. Task 8.01 -- Castcool{reg_sign} Blades Fabrication Process Development. Task 8.04 -- ATS Low Emission Combustion System. Task 8.07 -- Ceramic Vane Design and Evaluation. Task 9.0 -- Program Management. Each of these tasks is described, progress is discussed, and results are given.

  10. Advanced turbine systems program conceptual design and product development. Quarterly report, August--October, 1994

    SciTech Connect

    1995-01-01

    The objective of Phase 2 of the Advanced Turbine Systems (ATS) Program is to provide the conceptual design and product development plan for an ultra-high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. A secondary objective is to begin early development of technologies critical to the success of ATS. During this report period, the following tasks were completed: Market study; System definition and analysis; and Integrated program plans. Progress on Task 8, Design and Test of Critical Components, is also discussed. This particular task includes expanded materials and component research covering recuperators, combustion, autothermal fuel reformation, ceramics application and advanced gas turbine system controls.

  11. Repowering with an integrated gasification-cascaded humidified advanced turbine (IG-CHAT) cycle

    SciTech Connect

    Freier, M.D.; Goldstein, H.N.; Swensen, E.C.

    1998-12-31

    This paper presents the results of an evaluation of repowering a typical US based coal fired power plant with a combination of coal gasification and advanced turbine technologies. In this case, an oxygen blown, fixed bed gasifier (based on British Gas-Lurgi technology) generates clean, low temperature, medium Btu gas which is fired in an advanced type of power cycle; namely, the Cascaded Humidified Advanced Turbine, or CHAT cycle which is defined and described below. This conceptual site repowering follows the same methodology and uses the same design parameters as in a recent evaluation of plant repowering utilizing a broad suite of advanced technologies, many of which are currently being demonstrated in the Clean Coal Technology Demonstration Program.

  12. Advanced gas turbine systems research. Quarterly report, October--December 1995

    SciTech Connect

    1996-01-01

    This report summarizes the major accomplishments and reports issued by Advanced Gas Turbine Systems Research (AGTSR) during October 1, 1995 to December 31, 1995, reports on changes in the AGTSR membership, describes 1993, 1994 and 1995 subcontract progress, third combustion workshop, first combustion specialty meeting, materials workshop, industrial internship, research topics highlighted, and seminar sponsorship.

  13. MOD-5B advanced megawatt scale wind turbine project

    SciTech Connect

    Wiesner, W.; Engle, W.W.; Hacker, R.M.

    1984-08-01

    This paper describes the U.S. Department of Energy Mod-5B project to design, fabricate and install a third generation multi-megawatt wind turbine. The Mod-5B is being developed by Boeing Aerospace Company and has many of the same features as its predecessor the Mod-2, plus additional features resulting from Mod-2 test, operational and procurement experience. Significant new features include a variable speed generator system, 320 foot rotor span, 3.2 megawatt rating, and a rotor with improved aerodynamic devices.

  14. Advanced multi-megawatt wind turbine design for utility application

    NASA Technical Reports Server (NTRS)

    Pijawka, W. C.

    1984-01-01

    A NASA/DOE program to develop a utility class multimegawatt wind turbine, the MOD-5A, is described. The MOD-5A features a 400 foot diameter rotor which is teetered and positioned upwind of the tower; a 7.3 megawatt power rating with a variable speed electric generating system; and a redundant rotor support and torque transmission structure. The rotor blades were fabricated from an epoxy-bonded wood laminate material which was a successful outgrowth of the MOD-OA airfoil design. Preliminary data from operational tests carried out at the NASA Plumbrook test facility are presented.

  15. Gas-turbine critical research and advanced technology support project

    NASA Technical Reports Server (NTRS)

    Clark, J. S.; Lowell, C. E.; Niedzwiecki, R. W.; Nainiger, J. J.

    1979-01-01

    The technical progress made during the first 15 months of a planned 40-month project to provide a critical-technology data base for utility gas-turbine systems capable of burning coal-derived fuels is summarized. Tasks were included in the following areas: (1) combustion, to study the combustion of coal-derived fuels and conversion of fuel-bound nitrogen to NOx; (2) materials, to understand and prevent hot corrosion; and (3) system studies, to integrate and guide the other technologies. Significant progress was made.

  16. Advanced ceramic material for high temperature turbine tip seals

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.; Solomon, N. G.; Stetson, A. R.

    1980-01-01

    Forty-one material systems were evaluated for potential use in turbine blade tip seal applications at 1370 C. Both ceramic blade tip inserts and abradable ceramic tip shoes were tested. Hot gas erosion, impact resistance, thermal stability, and dynamic rub performance were the criteria used in rating the various materials. Silicon carbide and silicon nitride were used, both as blade tips and abradables. The blade tip inserts were fabricated by hot pressing while low density and honeycomb abradables were sintered or reaction bonded.

  17. Utility Advanced Turbine System (ATS) technology readiness testing and pre-commercial demonstration -- Phase 3. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1996-12-31

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detailed design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. This report summarizes work accomplished during the period 2Q96.

  18. Utility Advanced Turbine System (ATS) technology readiness testing and pre-commercial demonstration phase 3. Quarterly progress report, October 1--December 31, 1995

    SciTech Connect

    1997-05-01

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detailed design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue.

  19. Advanced Monitoring to Improve Combustion Turbine/Combined Cycle Reliability, Availability & Maintainability

    SciTech Connect

    Leonard Angello

    2005-09-30

    Power generators are concerned with the maintenance costs associated with the advanced turbines that they are purchasing. Since these machines do not have fully established Operation and Maintenance (O&M) track records, power generators face financial risk due to uncertain future maintenance costs. This risk is of particular concern, as the electricity industry transitions to a competitive business environment in which unexpected O&M costs cannot be passed through to consumers. These concerns have accelerated the need for intelligent software-based diagnostic systems that can monitor the health of a combustion turbine in real time and provide valuable information on the machine's performance to its owner/operators. EPRI, Impact Technologies, Boyce Engineering, and Progress Energy have teamed to develop a suite of intelligent software tools integrated with a diagnostic monitoring platform that, in real time, interpret data to assess the 'total health' of combustion turbines. The 'Combustion Turbine Health Management System' (CTHMS) will consist of a series of 'Dynamic Link Library' (DLL) programs residing on a diagnostic monitoring platform that accepts turbine health data from existing monitoring instrumentation. CTHMS interprets sensor and instrument outputs, correlates them to a machine's condition, provide interpretative analyses, project servicing intervals, and estimate remaining component life. In addition, the CTHMS enables real-time anomaly detection and diagnostics of performance and mechanical faults, enabling power producers to more accurately predict critical component remaining useful life and turbine degradation.

  20. Advanced coal-fueled gas turbine systems: Subscale combustion testing. Topical report, Task 3.1

    SciTech Connect

    Not Available

    1993-05-01

    This is the final report on the Subscale Combustor Testing performed at Textron Defense Systems` (TDS) Haverhill Combustion Laboratories for the Advanced Coal-Fueled Gas Turbine System Program of the Westinghouse Electric Corp. This program was initiated by the Department of Energy in 1986 as an R&D effort to establish the technology base for the commercial application of direct coal-fired gas turbines. The combustion system under consideration incorporates a modular staged, rich-lean-quench, Toroidal Vortex Slogging Combustor (TVC) concept. Fuel-rich conditions in the first stage inhibit NO{sub x} formation from fuel-bound nitrogen; molten coal ash and sulfated sorbent are removed, tapped and quenched from the combustion gases by inertial separation in the second stage. Final oxidation of the fuel-rich gases, and dilution to achieve the desired turbine inlet conditions are accomplished in the third stage, which is maintained sufficiently lean so that here, too, NO{sub x} formation is inhibited. The primary objective of this work was to verify the feasibility of a direct coal-fueled combustion system for combustion turbine applications. This has been accomplished by the design, fabrication, testing and operation of a subscale development-type coal-fired combustor. Because this was a complete departure from present-day turbine combustors and fuels, it was considered necessary to make a thorough evaluation of this design, and its operation in subscale, before applying it in commercial combustion turbine power systems.

  1. Computer Aided Design of Advanced Turbine Airfoil Alloys for Industrial Gas Turbines in Coal Fired Environments

    SciTech Connect

    G.E. Fuchs

    2007-12-31

    Recent initiatives for fuel flexibility, increased efficiency and decreased emissions in power generating industrial gas turbines (IGT's), have highlighted the need for the development of techniques to produce large single crystal or columnar grained, directionally solidified Ni-base superalloy turbine blades and vanes. In order to address the technical difficulties of producing large single crystal components, a program has been initiated to, using computational materials science, better understand how alloy composition in potential IGT alloys and solidification conditions during processing, effect castability, defect formation and environmental resistance. This program will help to identify potential routes for the development of high strength, corrosion resistant airfoil/vane alloys, which would be a benefit to all IGT's, including small IGT's and even aerospace gas turbines. During the first year, collaboration with Siemens Power Corporation (SPC), Rolls-Royce, Howmet and Solar Turbines has identified and evaluated about 50 alloy compositions that are of interest for this potential application. In addition, alloy modifications to an existing alloy (CMSX-4) were also evaluated. Collaborating with SPC and using computational software at SPC to evaluate about 50 alloy compositions identified 5 candidate alloys for experimental evaluation. The results obtained from the experimentally determined phase transformation temperatures did not compare well to the calculated values in many cases. The effects of small additions of boundary strengtheners (i.e., C, B and N) to CMSX-4 were also examined. The calculated phase transformation temperatures were somewhat closer to the experimentally determined values than for the 5 candidate alloys, discussed above. The calculated partitioning coefficients were similar for all of the CMSX-4 alloys, similar to the experimentally determined segregation behavior. In general, it appears that computational materials science has become a

  2. Advanced turbine systems program conceptual design and product development. Annual report, August 1993--July 1994

    SciTech Connect

    1994-11-01

    This Yearly Technical Progress Report covers the period August 3, 1993 through July 31, 1994 for Phase 2 of the Advanced Turbine Systems (ATS) Program by Solar Turbines Incorporated under DOE Contract No. DE-AC421-93MC30246. As allowed by the Contract (Part 3, Section J, Attachment B) this report is also intended to fulfill the requirements for a fourth quarterly report. The objective of Phase 2 of the ATS Program is to provide the conceptual design and product development plan for an ultra-high efficiency, environmentally superior and cost-competitive industrial gas turbine system to be commercialized in the year 2000. During the period covered by this report, Solar has completed three of eight program tasks and has submitted topical reports. These three tasks included a Project Plan submission of information required by NEPA, and the selection of a Gas-Fueled Advanced Turbine System (GFATS). In the latest of the three tasks, Solar`s Engineering team identified an intercooled and recuperated (ICR) gas turbine as the eventual outcome of DOE`s ATS program coupled with Solar`s internal New Product Introduction (NPI) program. This machine, designated ``ATS50`` will operate at a thermal efficiency (turbine shaft power/fuel LHV) of 50 percent, will emit less than 10 parts per million of NOx and will reduce the cost of electricity by 10 percent. It will also demonstrate levels of reliability, availability, maintainability, and durability (RAMD) equal to or better than those of today`s gas turbine systems. Current activity is concentrated in three of the remaining five tasks a Market Study, GFATS System Definition and Analysis, and the Design and Test of Critical Components.

  3. Advanced Gas Turbine (AGT): Power-train system development

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Johnson, R. A.; Gibson, R. K.; Smith, L. B.

    1983-01-01

    Technical work on the design and effort leading to the testing of a 74.5 kW (100 hp) automotive gas turbine is described. The general effort was concentrated on building an engine for test starting in July. The buildup progressed with only routine problems and the engine was delivered to the test stand 9 July. In addition to the engine build effort, work continued in selected component areas. Ceramic turbine parts were built and tested. Burst tests of ceramic rotors show strengths are approaching that achieved in test bars; proof testing is required for acceptable strength ceramic vanes. Over 25 hours was accumulated on the combustor rig in three test modes: pilot nozzle only, start nozzle, and main nozzle operation. Satisfactory ignition was achieved for a wide range of starting speeds and the lean blowout limit was as low as 0.06 kg/b (0.14 lb/hr). Lean blowout was more a function of nozzle atomization than fuel/air ratio. A variety of cycle points were tested. Transition from start nozzle flow to main nozzle flow was done manually without difficulty. Regenerator parts were qualification tested without incident and the parts were assembled on schedule. Rig based performance matched first build requirements. Repeated failures in the harmonic drive gearbox during rig testing resulted in that concept being abandoned for an alternate scheme.

  4. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 11: Advanced steam systems. [energy conversion efficiency for electric power plants using steam

    NASA Technical Reports Server (NTRS)

    Wolfe, R. W.

    1976-01-01

    A parametric analysis was made of three types of advanced steam power plants that use coal in order to have a comparison of the cost of electricity produced by them a wide range of primary performance variables. Increasing the temperature and pressure of the steam above current industry levels resulted in increased energy costs because the cost of capital increased more than the fuel cost decreased. While the three plant types produced comparable energy cost levels, the pressurized fluidized bed boiler plant produced the lowest energy cost by the small margin of 0.69 mills/MJ (2.5 mills/kWh). It is recommended that this plant be designed in greater detail to determine its cost and performance more accurately than was possible in a broad parametric study and to ascertain problem areas which will require development effort. Also considered are pollution control measures such as scrubbers and separates for particulate emissions from stack gases.

  5. Advanced Turbine Systems Program conceptual design and product development. Task 3.0, Selection of natural gas-fired Advanced Turbine System

    SciTech Connect

    1994-12-01

    This report presents results of Task 3 of the Westinghouse ATS Phase II program. Objective of Task 3 was to analyze and evaluate different cycles for the natural gas-fired Advanced Turbine Systems in order to select one that would achieve all ATS program goals. About 50 cycles (5 main types) were evaluated on basis of plant efficiency, emissions, cost of electricity, reliability-availability-maintainability (RAM), and program schedule requirements. The advanced combined cycle was selected for the ATS plant; it will incorporate an advanced gas turbine engine as well as improvements in the bottoming cycle and generator. Cost and RAM analyses were carried out on 6 selected cycle configurations and compared to the baseline plant. Issues critical to the Advanced Combined Cycle are discussed; achievement of plant efficiency and cost of electricity goals will require higher firing temperatures and minimized cooling of hot end components, necessitating new aloys/materials/coatings. Studies will be required in combustion, aerodynamic design, cooling design, leakage control, etc.

  6. FABRICATE AND TEST AN ADVANCED NON-POLLUTING TURBINE DRIVE GAS GENERATOR

    SciTech Connect

    Eugene Baxter; Roger E. Anderson; Stephen E. Doyle

    2003-06-01

    In September 2000 the Department of Energy's National Energy Technology Laboratory (DOE/NETL) contracted with Clean Energy Systems, Inc. (CES) of Sacramento, California to design, fabricate, and test a 20 MW{sub t} (10 MW{sub e}) gas generator. Program goals were to demonstrate a non-polluting gas generator at temperatures up to 3000 F at 1500 psi, and to demonstrate resulting drive gas composition, comprising steam and carbon dioxide substantially free of pollutants. Following hardware design and fabrication, testing, originally planned to begin in the summer of 2001, was delayed by unavailability of the contracted test facility. CES designed, fabricated, and tested the proposed gas generator as originally agreed. The CES process for producing near-zero-emissions power from fossil fuels is based on the near-stoichiometric combustion of a clean gaseous fuel with oxygen in the presence of recycled water, to produce a high-temperature, high-pressure turbine drive fluid comprising steam and carbon dioxide. Tests demonstrated igniter operation over the prescribed ranges of pressure and mixture ratios. Ignition was repeatable and reliable through more than 100 ignitions. Injector design ''A'' was operated successfully at both low power ({approx}20% of rated power) and at rated power ({approx}20 MW{sub t}) in more than 95 tests. The uncooled gas generator configuration (no diluent injectors or cooldown chambers installed) produced drive gases at temperatures approaching 3000 F and at pressures greater than 1550 psia. The fully cooled gas generator configuration, with cooldown chambers and injector ''A'', operated consistently at pressures from 1100 to 1540 psia and produced high pressure, steam-rich turbine drive gases at temperatures ranging from {approx}3000 to as low as 600 F. This report includes description of the intended next steps in the gas generator technology demonstration and traces the anticipated pathway to commercialization for the gas generator technology

  7. Oxy-Combustion Environment Characterization: Fire- and Steam-Side Corrosion in Advanced Combustion

    SciTech Connect

    G. R. Holcomb; J. Tylczak; G. H. Meier; B. S. Lutz; N. M. Yanar; F. S. Pettit; J. Zhu; A. Wise; D. E. Laughlin; S. Sridhar

    2012-09-25

    Oxy-fuel combustion is burning a fuel in oxygen rather than air. The low nitrogen flue gas that results is relatively easy to capture CO{sub 2} from for reuse or sequestration. Corrosion issues associated with the environment change (replacement of much of the N{sub 2} with CO{sub 2} and higher sulfur levels) from air- to oxy-firing were examined. Alloys studied included model Fe-Cr alloys and commercial ferritic steels, austenitic steels, and nickel base superalloys. The corrosion behavior is described in terms of corrosion rates, scale morphologies, and scale/ash interactions for the different environmental conditions. Additionally, the progress towards laboratory oxidation tests in advanced ultra-supercritical steam is updated.

  8. Advanced Turbine Systems Program conceptual design and product development. Quarterly report, November 1994--January 1995

    SciTech Connect

    1995-02-01

    Objective of Phase II of the ATS Program is to provide the conceptual design and product development plan for anultra high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. Technical progress covered in this report is confined to Task 4 (conversion to coal) and the nine subtasks under Task 8 (design and test of critical components). These nine subtasks address six ATS technologies: catalytic combustion, recuperator, autothermal fuel reformer, high temperature turbine disc, advanced control system, and ceramic materials.

  9. Proceedings of the Advanced Turbine Systems Annual Program Review meeting. Volume 1

    SciTech Connect

    1995-10-01

    Goal of the 8-year program is to develop cleaner, more efficient, and less expensive gas turbine systems for utility and industrial electric power generation, cogeneration, and mechanical drive units. The conference is held annually for energy executives, engineers, scientists, and other interested parties industry, academia, and Government. Advanced turbine systems topics discussed during five technical sessions included policy and strategic issues, program element overviews and technical reviews, related activities, university/industry consortium interactions, and supportive projects. Twenty-one papers presented during the technical sessions are contained in this volume; they are processed separately for the data base.

  10. Advances in measuring techniques for turbine cooling test rigs

    NASA Technical Reports Server (NTRS)

    Pollack, F. G.

    1972-01-01

    Surface temperature distribution measurements for turbine vanes and blades were obtained by measuring the infrared energy emitted by the airfoil. The IR distribution can be related to temperature distribution by suitable calibration methods and the data presented in the form of isotherm maps. Both IR photographic and real time electro-optical methods are being investigated. The methods can be adapted to rotating as well as stationary targets, and both methods can utilize computer processing. Pressure measurements on rotating components are made with a rotating system incorporating 10 miniature transducers. A mercury wetted slip ring assembly was used to supply excitation power and as a signal transfer device. The system was successfully tested up to speeds of 9000 rpm and is now being adapted to measure rotating blade airflow quantities in a spin rig and a research engine.

  11. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    An automotive gas turbine powertrain system which, when installed in a 1985 production vehicle (3000 pounds inertia weight), is being developed with a CFDC fuel economy of 42.8 miles per gallon based on Environmental Protection Agency (EPA) test procedures and diesel No. 2 fuel. The AGT-powered vehicle shall give substantially the same overall vehicle driveability and performance as a comparable 1985 production vehicle powered by a conventional spark ignition powertrain system (baseline system). Gaseous emissions and particulate levels less than: NOx = 0.4 gm/mile, HC = 0.41 gm/mile, and CO = 3.4 gm/mile, and a total particulate of 0.2 gm/mile, using the same fuel as used for fuel economy measurements is expected, along with the ability to use a variety of alternate fuels.

  12. Advanced Turbine System (ATS) program conceptual design and product development. Quarterly report, March 1, 1994--May 31, 1994

    SciTech Connect

    1998-12-31

    GE has achieved a leadership position in the worldwide gas turbine industry in both industrial/utility markets and in aircraft engines. This design and manufacturing base plus their close contact with the users provides the technology for creation of the next generation advanced power generation systems for both the industrial and utility industries. GE has been active in the definition of advanced turbine systems for several years. These systems will leverage the technology from the latest developments in the entire GE gas turbine product line. These products will be USA based in engineering and manufacturing and are marketed through the GE Industrial and Power Systems. Achieving the advanced turbine system goals of 60% efficiency, 8 ppmvd NO{sub x} and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both efficiency and cost goals. However, higher temperatures move in the direction of increased NO{sub x} emission. Improved coating and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal. GE`s view of the market, in conjunction with the industrial and utility objectives requires the development of Advanced Gas Turbine Systems which encompasses two potential products: a new aeroderivative combined cycle system for the industrial market and a combined cycle system for the utility sector that is based on an advanced frame machine.

  13. Materials for advanced turbine engines. Project 2: Rene 150 directionally solidified superalloy turbine blades, volume 2

    NASA Technical Reports Server (NTRS)

    Deboer, G. J.

    1982-01-01

    The results of the engine testing of Rene 150 Stage 1 high pressure turbine blades in CF6-50 core and fan engines are presented. The core engine test was conducted for 233 hours with a variety of test cycles, and the fan engine test was conducted for 1000 C cycles. Post-test analysis of the core engine test data confirmed the suitability of the Rene 150 HPT blade for fan engine testing. Post-test evaluation and analysis of the fan engine test blades included visual and dimensional inspection as well as metallographic examination of selected blades. The Rene 150 HPT blade met the target goal of this project by demonstrating increased metal temperature capability; however, the post-test analysis revealed several areas that would have to be addressed in designing a long-life Rene 150 CF6-50 HPT blade.

  14. Advanced turbine systems program -- Conceptual design and product development. Final report

    SciTech Connect

    1996-07-26

    This Final Technical Report presents the accomplishments on Phase 2 of the Advanced Turbine Systems (ATS). The ATS is an advanced, natural gas fired gas turbine system that will represent a major advance on currently available industrial gas turbines in the size range of 1--20 MW. This report covers a market-driven development. The Market Survey reported in Section 5 identified the customer`s performance needs. This market survey used analyses performed by Solar turbine Incorporated backed up by the analyses done by two consultants, Research Decision Consultants (RDC) and Onsite Energy Corporation (Onsite). This back-up was important because it is the belief of all parties that growth of the ATS will depend both on continued participation in Solar`s traditional oil and gas market but to a major extent on a new market. This new market is distributed electrical power generation. Difficult decisions have had to be made to meet the different demands of the two markets. Available resources, reasonable development schedules, avoidance of schedule or technology failures, probable acceptance by the marketplace, plus product cost, performance and environmental friendliness are a few of the complex factors influencing the selection of the Gas Fired Advanced Turbine System described in Section 3. Section 4 entitled ``Conversion to Coal`` was a task which addresses the possibility of a future interruption to an economic supply of natural gas. System definition and analysis is covered in Section 6. Two major objectives were met by this work. The first was identification of those critical technologies that can support overall attainment of the program goals. Separate technology or component programs were begun to identify and parameterize these technologies and are described in Section 7. The second objective was to prepare parametric analyses to assess performance sensitivity to operating variables and to select design approaches to meet the overall program goals.

  15. H gas turbine combined cycle

    SciTech Connect

    Corman, J.

    1995-10-01

    A major step has been taken in the development of the Next Power Generation System - {open_quotes}H{close_quotes} Technology Combined Cycle. This new gas turbine combined-cycle system increases thermal performance to the 60% level by increasing gas turbine operating temperature to 1430 C (2600 F) at a pressure ratio of 23 to 1. Although this represents a significant increase in operating temperature for the gas turbine, the potential for single digit NOx levels (based upon 15% O{sub 2}, in the exhaust) has been retained. The combined effect of performance increase and environmental control is achieved by an innovative closed loop steam cooling system which tightly integrates the gas turbine and steam turbine cycles. The {open_quotes}H{close_quotes} Gas Turbine Combined Cycle System meets the goals and objectives of the DOE Advanced Turbine System Program. The development and demonstration of this new system is being carried out as part of the Industrial/Government cooperative agreement under the ATS Program. This program will achieve first commercial operation of this new system before the end of the century.

  16. Advanced coal-fueled gas turbine systems, Volume 1: Annual technical progress report

    SciTech Connect

    Not Available

    1988-07-01

    This is the first annual technical progress report for The Advanced Coal-Fueled Gas Turbine Systems Program. Two semi-annual technical progress reports were previously issued. This program was initially by the Department of Energy as an R D effort to establish the technology base for the commercial application of direct coal-fired gas turbines. The combustion system under consideration incorporates a modular three-stage slagging combustor concept. Fuel-rich conditions inhibit NO/sub x/ formation from fuel nitrogen in the first stage; coal ash and sulfur is subsequently removed from the combustion gases by an impact separator in the second stage. Final oxidation of the fuel-rich gases and dilution to achieve the desired turbine inlet conditions are accomplished in the third stage. 27 figs., 15 tabs.

  17. Optimization of engines for a commercial Mach 0.98 transport using advanced turbine cooling methods

    NASA Technical Reports Server (NTRS)

    Kraft, G. A.; Whitlow, J. B., Jr.

    1972-01-01

    A study was made of an advanced technology airplane using supercritical aerodynamics. Cruise Mach number was 0.98 at 40,000 feet altitude with a payload of 60,000 pounds and a range of 3000 nautical miles. Separate-flow turbofans were examined parametrically to determine the effect of sea-level-static design turbine-inlet-temperature and noise on takeoff gross weight (TOGW) assuming full-film turbine cooling. The optimum turbine inlet temperature was 2650 F. Two-stage-fan engines, with cruise fan pressure ratio of 2.25, achieved a noise goal of 103.5 EPNdB with todays noise technology while one-stage-fan engines, achieved a noise goal of 98 EPNdB. The take-off gross weight penalty to use the one-stage fan was 6.2 percent.

  18. Functionally gradient materials for thermal barrier coatings in advanced gas turbine systems

    SciTech Connect

    Banovic, S.W.; Barmak, K.; Chan, H.M.

    1995-10-01

    New designs for advanced gas turbine engines for power production are required to have higher operating temperatures in order to increase efficiency. However, elevated temperatures will increase the magnitude and severity of environmental degradation of critical turbine components (e.g. combustor parts, turbine blades, etc{hor_ellipsis}). To offset this problem, the usage of thermal barrier coatings (TBCs) has become popular by allowing an increase in maximum inlet temperatures for an operating engine. Although thermal barrier technology is over thirty years old, the principle failure mechanism is the spallation of the ceramic coating at or near the ceramic/bond coat interface. Therefore, it is desirable to develop a coating that combines the thermal barrier qualities of the ceramic layer and the corrosion protection by the metallic bond coat without the detrimental effects associated with the localization of the ceramic/metal interface to a single plane.

  19. Advanced coal-fueled industrial cogeneration gas turbine system. Annual report, June 1990--June 1991

    SciTech Connect

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1991-07-01

    Advances in coal-fueled gas turbine technology over the past few years, together with recent DOE-METC sponsored studies, have served to provide new optimism that the problems demonstrated in the past can be economically resolved and that the coal-fueled gas turbine can ultimately be the preferred system in appropriate market application sectors. The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of a coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. The five-year program consists of three phases, namely: (1) system description; (2) component development; (3) prototype system verification. A successful conclusion to the program will initiate a continuation of the commercialization plan through extended field demonstration runs.

  20. Advanced turbine systems program conceptual design and product development. Quarterly report, February 1995--April 1995

    SciTech Connect

    Karstensen, K.W.

    1995-07-01

    This Quarterly Technical Progress Report covers the period February 1, 1995, through April 30, 1995, for Phase II of the Advanced Turbine Systems (ATS) Program by Solar Turbines Incorporated under DOE contract No. DE-AC21-93MC30246. The objective of Phase II of the ATS Program is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. A secondary objective is to begin early development of technologies critical to the success of ATS. Tasks 1, 2, 3, 5, 6 and 7 of Phase II have been completed in prior quarters. Their results have been discussed in the applicable quarterly reports and in their respective topical reports. With the exception of Task 7, final editions of these topical reports have been submitted to the DOE. This quarterly report, then, addresses only Task 4 and the nine subtasks included in Task 8, {open_quotes}Design and Test of Critical Components.{close_quotes} These nine subtasks address six ATS technologies as follows: (1) Catalytic Combustion - Subtasks 8.2 and 8.5, (2) Recuperator - Subtasks 8.1 and 8.7, (3) Autothermal Fuel Reformer - Subtask 8.3, (4) High Temperature Turbine Disc - Subtask 8.4, (5) Advanced Control System (MMI) - Subtask 8.6, and (6) Ceramic Materials - Subtasks 8.8 and 8.9. Major technological achievements from Task 8 efforts during the quarter are as follows: (1) The subscale catalytic combustion rig in Subtask 8.2 is operating consistently at 3 ppmv of NO{sub x} over a range of ATS operating conditions. (2) The spray cast process used to produce the rim section of the high temperature turbine disc of Subtask 8.4 offers additional and unplanned spin-off opportunities for low cost manufacture of certain gas turbine parts.